Volvo Penta 5.0GXi-C (CF) 5.0GXi-D (DF) 5.0OSi-C (CF) 5.0OSi-D (DF) Parts Manual PDF

Maintenance Parts, 5.0L & 5.7L

200

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Upd:6/30/2022

45131

7744000 -200 -54161172

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Maintenance Parts, 5.0L & 5.7L

200

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF REF PART NO. QTY 1 21951348 1 Impeller kit 2 3847644 1 Fuel filter 3862228 1 Fuel filter 3 3850559 1 Filter 4 6 Oil X 21681794 6 Oil 21681795 2 Oil 21681796 1 Oil 21681797 1 Oil 3847302 6 Oil 3847303 2 Oil 3847304 1 Oil 3847305 1 Oil X Oil 3840002 6 Oil 3840003 2 Oil 3840004 1 Oil 3840005 1 Oil 5 3587597 1 Thermostat 6 983944 1 O-ring 7 3852111 1 Gasket 8 3831426 1 Thermostat kit 9 416033 1 Sealing ring 10 21467472 2 Spark plug kit 11 3858975 1 Distributor cap 12 3858977 1 Rotor 13 3888328 1 Ignition cable kit 14 1141674 1 Coolant, green 21646481 1 Coolant, green 1141647 1 Coolant, green

7744000- 200- 54161172

DESCRIPTION

NOTES Higher capacity

Fill level is determined by dipstick USA Synthetic, quart Synthetic, gallon Synthetic, 5 gal Synthetic, 55 gal Mineral, quart Mineral, gallon Mineral, 5 gal Mineral, 55 gal Europe and other markets Mineral, 1L Mineral, 4L Mineral, 20L Mineral, 208L, barrel For seawater cooled engine

For freshwater cooled engine

5L, ready-mixed 210L, ready-mixed 210L, full strength

45131

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Upd:6/30/2022

Camshaft and Valve Train

214 5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

1

4

6

3

7

4 3

8

9

5

2

13 12 11 15

15 16

14

17 10 18

19

8

26 24 21

27

20

25 28

22 Upd:6/30/2022

23 45154

7744000 -214 -54169707

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Camshaft and Valve Train

214

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF REF PART NO. QTY 1 3862263 1 Timing gear cover 1 Gasket 2 3862262 1 Seal 3 (3855736) 2 Screw 3855737 6 Screw 4 3855739 8 Grommet 5 3855972 2 Pin 6 3856144 1 Retainer 7 (3862361) 3 Bolt 8 3856127 16 Tappet 9 3856139 8 Guide 10 3856118 16 Push rod 3863058 16 Push rod 11 3853158 16 Arm 12 16 Ball 13 16 Nut 14 (3853146) 1 Stud (3853147) 1 Stud 15 3855823 32 Valve cotter 16 3855816 16 Valve cap 17 3855815 16 Valve spring 18 3855814 8 Valve stem seal 3862362 8 Valve stem seal 19 3857666 8 Valve, intake 3855808 8 Valve, exhaust 20 3852685 1 Chain 21 3856114 1 Sprocket 22 3853173 3 Bolt 23 3856151 3 Washer 24 3855998 1 Retainer 25 3853172 2 Screw 26 3856119 1 Camshaft 27 3855972 1 Pin 28 (3856162) 1 Kit

7744000- 214- 54169707

DESCRIPTION

NOTES

Replaced by 3863058, Earlier prod.

Late type

O.S=0.003'' (0.076mm) O.S=.013'' (0.330mm)

Intake Exhaust Std Std

45154

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Upd:6/30/2022

Crankshaft and Related Parts

216

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

2

1 1 4

6

3

9 5 8

7

16 15 14

13 12 11 10

9

26

25

28 27

21

24 19 17

18

23 20 22

Upd:6/30/2022

45156

7744000 -216 -54169715

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Crankshaft and Related Parts

216

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF REF PART NO. QTY 1 3857667 8 Piston (3857669) 1 Piston 8 Pin 2 3857670 8 Piston ring kit 3857672 1 Piston ring kit 3 3853957 8 Connecting rod 4 3853162 16 Bolt 5 3853413 16 Nut 6 3853149 8 Bearing 7 (3856923) 1 Crankshaft 8 3855969 1 Pin 9 3862360 1 Bearing kit 10 949518 1 Hexagon screw 11 3852046 1 Tab washer 12 3858177 1 Washer 13 3862261 1 Vibration damper 14 3862363 1 Ring 15 3852690 1 Sprocket 16 3852663 2 Woodruff key 17 3852656 1 Gasket 18 3856140 1 Pin 19 3856925 1 Housing 20 3853202 2 Stud 21 3856926 1 Seal 22 3853205 1 Stud 23 3853206 1 Nut 24 3853203 2 Bolt 3853204 1 Bolt 25 3853958 1 Flywheel 3855970 1 Gear 26 3858437 1 Rubber coupling 27 3853274 6 Stud 28 3853273 6 Nut

7744000- 216- 54169715

DESCRIPTION

NOTES Standard O.S=.030'' (0.76mm) not sold separately Standard O.S=.030'' (0.76mm)

L=.875'' (22.2mm) L=1.75'' (44.5mm)

45156

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Upd:6/30/2022

Cylinder Block and Flywheel Housing

212 5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF

1 2 3 4

5 3

1 10

1 8

9 7 6

17 11 15

13

14 16 12

18

19

Upd:6/30/2022

45153

7744000 -212 -54169629

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Cylinder Block and Flywheel Housing

212

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF REF PART NO. QTY 1 Cylinder block 2 3853209 1 Core plug 3 952075 X Plug 4 3853114 4 Locating pin, cylinder head 5 3856001 2 Pin, flywheel housing 6 3862354 6 Stud 7 3862355 10 Bolt 8 3852100 8 Core plug 9 3850802 X Plug 10 3854494 X Drain cock 11 3857846 1 Housing 12 3850571 2 Stud 13 980933 2 Washer 14 3852002 2 Tab washer 15 (3852065) 4 Nut 16 (3852070) 2 Washer 17 3860163 1 Flange screw 3860582 3 Flange screw 18 3854604 1 Cover 19 3852421 4 Screw

7744000- 212- 54169629

DESCRIPTION

NOTES

Obsolete part Obsolete part L=1.00'' (25mm) L=1.25'' (32mm)

45153

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Upd:6/30/2022

Cylinder Block and Flywheel Housing

212 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

1 2 3 4

5 3

1 10

1 8

9 7 6

17 11 15

13

14 16 12

18

19

Upd:6/30/2022

45153

7744000 -212 -54171344

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Cylinder Block and Flywheel Housing

212

5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF REF PART NO. QTY 1 Cylinder block 2 3853209 1 Core plug 3 952075 X Plug 4 3853114 4 Locating pin, cylinder head 5 3856001 2 Pin, flywheel housing 6 3862354 6 Stud 7 3862355 10 Bolt 8 3852100 8 Core plug 9 3850802 X Plug 10 3854494 X Drain cock 11 3857846 1 Housing 12 982675 2 Stud 13 982475 2 Spring washer 14 982679 2 Toothed washer 15 982672 4 Hexagon nut 16 982679 2 Toothed washer 17 3860163 1 Flange screw 3860582 3 Flange screw 18 3854604 1 Cover 19 3852421 4 Screw

7744000- 212- 54171344

DESCRIPTION

NOTES

L=1.00'' (25mm) L=1.25'' (32mm)

45153

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Upd:6/30/2022

Cylinder Head

211 5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

9

8

10

6

12

11 3

7

5 13 4

2

1

14 14 15 17

18

16 15

Upd:6/30/2022

45157

7744000 -211 -54169706

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Cylinder Head

211

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF REF PART NO. QTY 1 3853380 2 Cylinder head gasket 2 (3857663) 2 Cylinder head 3 16 Stud, rocker arm (3853146) 1 Stud (3853147) 1 Stud 4 3852687 2 Gasket 5 3856928 1 Valve cover 3856927 1 Valve cover 6 3856135 8 Bolt 7 3852103 1 Grommet 8 3852104 1 Elbow 9 3852435 1 Hose 10 3861989 1 Valve 11 3862296 1 Grommet 12 3854008 1 Oil filler cap 13 3856122 14 Bolt 3856123 4 Bolt 3856124 16 Bolt 14 3862594 2 Bracket 15 (3853557) 2 Flange screw 16 3853404 2 Nut 17 3860538 2 Spring clip, speed 18 3860928 2 Stud

7744000- 211- 54169706

DESCRIPTION

NOTES

part not sold O.S=0.003'' (0.076mm) O.S=.013'' (0.330mm) Starboard Port

Crankcase ventilation

L=3 51/64'' (96mm) L=3 1/16'' (78mm) L=1.62'' (41mm)

45157

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Upd:6/30/2022

Jackshaft

216 5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

6 4 2

5

3 8

1

7

16 10

11

14

9

19

22

18

17

23 21

15 12

21

24 20

21

27

22 25 26 13

23 21 15 20

35 35 32 34 28

36

29

31 30 33 38 37

34 36 Upd:6/30/2022

36 45159

7744000 -216 -54171017

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Jackshaft

216

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF REF PART NO. QTY 1 3851722 1 Flywheel housing 2 (3853367) 4 Flange screw 3 3862494 2 Stud 4 980933 2 Washer 5 3852046 2 Tab washer 6 971074 4 Hexagon nut 7 982679 2 Toothed washer 8 3858437 1 Rubber coupling 9 3861383 6 Stud 10 3853273 6 Nut 11 3860697 1 Bushing 12 3854604 1 Cover 13 3852421 6 Screw 14 (3851758) 2 Adapter kit 15 965187 8 Flange screw 16 955551 2 Hexagon screw 17 941909 2 Spring washer 18 950355 2 Lock nut 19 (841247) 2 Dowel 20 3807621 2 Anchorage 21 (955860) 4 Hexagon nut 22 955902 2 Washer 23 941914 2 Spring washer 24 (3862495) 2 Bracket 25 (3862496) 2 Pin 26 965222 2 Flange screw 27 971098 2 Flange lock nut 28 3851727 1 Bearing housing 29 946752 11 Flange screw 30 181877 1 Ball bearing 31 914540 1 Snap ring 32 3851724 1 Adapter kit 33 914465 1 Snap ring 34 (3851729) 2 Adapter kit 35 965192 4 Flange screw 948039 4 Flange screw 36 971099 6 Flange lock nut 977938 4 Flange lock nut 37 983740 8 Spacer sleeve 38 983741 4 Spacer sleeve

7744000- 216- 54171017

DESCRIPTION

NOTES

Earlier prod.

Late type

L=40mm L=65mm Earlier prod.

Late type L=10mm L=33mm

45159

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Upd:6/30/2022

Motor Mounts

218 5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

7 8

1

9

10

7 2 6

11

5 12 13

14

4

15

3

16

17

Upd:6/30/2022

45158

7744000 -218 -54169631

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Motor Mounts

218

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF REF PART NO. QTY 1 3857844 2 Bracket 2 3853326 6 Flange screw 3 3852566 2 Bolt 4 3852428 2 Washer 5 3853805 2 Rubber cushion 6 3852433 2 Washer 7 3852021 6 Nut 8 3852090 2 Tab washer 9 3862657 2 Nut 10 3852540 2 Washer 11 959968 4 Hexagon screw 12 (3852155) 4 Washer 13 3852539 2 Square nut 14 3852622 2 Washer 15 3853806 2 Rubber cushion 16 3852542 2 Washer 17 3850930 2 Hexagon screw

7744000- 218- 54169631

DESCRIPTION

NOTES

Obsolete part

45158

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Upd:6/30/2022

Oil Pan and Oil Pump

21 5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

14 11 39

10

3

4

5 16

1 8

12

2

6

15

13

7 20 19 9 22 21 18 38 23

30

24 25 26

17 19 31

27

18 33

32

28

34 29 35 36 37 Upd:6/30/2022

45155

7744000 -21 -54169709

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Oil Pan and Oil Pump

21

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF REF PART NO. QTY DESCRIPTION 1 3856125 1 Oil pump 2 3856126 1 Strainer 3 3853198 1 Shaft 4 3853199 1 Retainer 5 3855972 2 Pin 6 3853234 1 Bolt 7 3852744 1 Baffle 8 3862354 6 Stud 9 3857664 5 Nut 10 3857778 1 Sump 11 3856138 1 Gasket kit 12 3856121 1 Reinforcement 13 3856120 1 Reinforcement 14 3853202 4 Stud 15 3856930 4 Nut 16 3852595 14 Bolt 17 3860075 1 Attaching clamp 18 3862601 2 Hose assembly 19 3860234 4 Fitting 20 3860450 1 Adapter 21 3852015 1 Connector 22 930842 1 Washer 23 3850559 1 Filter 24 3852219 1 Valve 25 3852133 2 Screw 26 3852470 1 O-ring 27 (3860060) 1 Adapter 28 3852089 1 O-ring 29 3853495 1 Retainer 30 (3860402) 1 Tube 31 (3853419) 1 Flange screw 32 3852033 1 O-ring 33 3851981 1 Washer 34 3855112 1 Fitting 35 3853674 1 O-ring 36 3852007 1 Washer 37 3850822 1 Retainer 38 3862844 1 Gauge 39 X Oil

7744000- 21- 54169709

SEE SEC.

NOTES

Starboard Port

54161172

For current oil part numbers, follow link to “Maintenance Parts” page.

45155

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Upd:6/30/2022

Fuel System

230 5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

11

13

12

16 14 15

15 4

17

1

18

10

19

5 7

6

8 3 9

2

21 22 29

25 20 24

27

27 30

23

28 26 27

Upd:6/30/2022

45147

7744000 -230 -54169713

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Fuel System

230

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF REF PART NO. QTY DESCRIPTION 1 3861355 1 Pump 3588865 1 Fuel pump kit 2 3862228 1 Fuel filter 3 (3861396) 4 Rubber bushing 4 3857816 1 Bushing 5 3861031 1 Bracket 6 3860928 2 Stud 7 3860538 2 Spring clip, speed 8 3853404 2 Nut 9 982702 2 Flange screw 10 982702 2 Flange screw 946472 2 Flange screw 11 3862635 1 Fuel hose 12 3850424 1 O-ring 13 3862634 1 Fuel hose 14 3850423 1 O-ring 15 3860413 2 Hose clamp 16 3862561 1 Hose 17 3860290 1 Nipple 18 16218 1 Elbow nipple 19 3861926 1 Tube fitting 20 3858966 1 Fuel pipe 21 3858972 1 Cap 22 3858971 1 Valve 23 3858967 1 Governor 24 3858968 1 Clip 25 3858974 1 Hose 26 3858969 8 Injector 27 3858981 X O-ring 28 3858970 8 Retainer 29 3858973 4 Bolt 30 3858532 X Cover 3861999 X Cover

7744000- 230- 54169713

NOTES High pressure pump

Sea water cooling Fresh water cooling

Includes 16 o-rings for injectors and 2 o-rings for pressure regulator.

W=0.465'' (11.8mm) W=0.300'' (7.6mm)

45147

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Upd:6/30/2022

Exhaust

25 5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Upd:6/30/2022

45150

7744000 -25 -54169714

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Exhaust

25

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF REF PART NO. QTY 1 3863061 2 Exhaust pipe kit 2 3850740 4 Plug 3 3850999 4 Plug 4 3853597 1 Elbow 5 3852830 8 Screw 6 3852002 8 Tab washer 7 3852058 8 Washer 8 3862500 2 Temperature sensor 9 3863443 8 Hose clamp 10 3852696 2 Hose 11 3863191 1 Gasket kit 2 Gasket 12 3857723 2 Exhaust manifold 13 3852538 2 Elbow 14 3858291 2 Reduction sleeve 15 3850802 2 Plug 16 3857184 12 Flange screw 17 3852468 2 Gasket 18 3863189 2 Elbow 19 3852604 8 Hose clamp 20 3852741 2 Hose 21 3858873 1 Exhaust pipe 22 3855472 4 Flange screw 946752 4 Flange screw 23 3587651 1 Kit 24 3862904 X Elbow 25 3850740 2 Plug 26 3850999 2 Plug 27 3863191 X Gasket kit 2 Gasket 28 3858532 X Cover 3861999 X Cover

7744000- 25- 54169714

DESCRIPTION

NOTES

3/8'' UNC M10x35mm 3.00'' (76mm)

W=0.465'' (11.8mm) W=0.300'' (7.6mm)

45150

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Upd:6/30/2022

Intake Manifold

25 5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

2 5

3 4

1 6

7

8

9

8

9

10

11

12 Upd:6/30/2022

45149

7744000 -25 -54169817

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Intake Manifold

25

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF REF PART NO. QTY 1 3858958 1 Inlet pipe 2 3858974 1 Hose 3 3858973 1 Bolt 4 3858987 1 Sensor 5 3858989 1 Hose 6 3858961 10 Bolt 7 3858960 1 Intake gasket 8 3858982 4 Bolt 9 (3858962) 2 Bracket 10 3861980 8 Screw 11 3858959 1 Inlet pipe 12 3857662 1 Intake gasket kit

7744000- 25- 54169817

DESCRIPTION

45149

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

SEE SEC.

NOTES

54169734

MAT/MAP

Upd:6/30/2022

Throttle Body

256 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Upd:6/30/2022

45148

7744000 -256 -54171707

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Throttle Body

256

5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF REF PART NO. QTY 1 (3858963) 1 Body 2 3843750 1 Sensor 3 (3858054) 1 O-ring 4 3857487 1 Sensor, throttle position 5 1 O-ring 6 (3857693) 1 Screw 7 (3859010) 2 Spacer 8 (3858965) 1 Gasket 9 3854743 1 Pin 10 3852118 1 Nut 11 (3852019) 1 Retainer 12 (3850266) 1 Anchor 13 (3852048) 1 Screw 14 3854744 1 Nut 15 3850941 1 Adapter 16 3852193 1 Washer 17 3852052 1 Split pin 18 X Cable 19 3861927 2 Stud 20 983643 3 Flange screw 21 3861743 1 Bracket 22 3861759 1 Flame shield 23 3862463 3 Nut 24 3858964 3 Stud 25 1 Washer 26 (3861939) 1 Decal 27 (3861746) 1 Cover 28 3859006 2 Grommet 29 3859005 2 Grommet 30 3861747 1 Cover

DESCRIPTION

7744000- 256- 54171707

45148

NOTES

5.0OSi

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Upd:6/30/2022

Throttle Body

256 5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF

Upd:6/30/2022

45148

7744000 -256 -54171712

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Throttle Body

256

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF REF PART NO. QTY 1 (3858963) 1 Body 2 3843750 1 Sensor 3 (3858054) 1 O-ring 4 3857487 1 Sensor, throttle position 5 1 O-ring 6 (3857693) 1 Screw 7 (3859010) 2 Spacer 8 (3858965) 1 Gasket 9 3854743 1 Pin 10 3852118 1 Nut 11 (3852019) 1 Retainer 12 (3850266) 1 Anchor 13 (3852048) 1 Screw 14 3854744 1 Nut 15 3850941 1 Adapter 16 3852193 1 Washer 17 3852052 1 Split pin 18 X Cable 19 3861927 2 Stud 20 983643 3 Flange screw 21 3861743 1 Bracket 22 3861759 1 Flame shield 23 3862463 3 Nut 24 3858964 3 Stud 25 1 Washer 26 3861830 1 Decal 27 (3861746) 1 Cover 28 3859006 2 Grommet 29 3859005 2 Grommet 30 3861747 1 Cover

DESCRIPTION

7744000- 256- 54171712

45148

NOTES

5.0GXi

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Upd:6/30/2022

Circulation Pump and Thermostat

26 5.0GXi-C, 5.0GXi-D, 5.0OSi-C, 5.0OSi-D

Upd:6/30/2022

45138

7744000 -26 -54169820

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Circulation Pump and Thermostat

26

5.0GXi-C, 5.0GXi-D, 5.0OSi-C, 5.0OSi-D REF PART NO. QTY 1 3863086 1 Thermostat housing 2 3862835 1 Thermostat 3 983944 1 O-ring 4 3852111 1 Gasket 5 968842 1 Flange screw 6 3862649 1 Plug 7 945444 1 Flange screw 8 3853597 1 Elbow 9 3860413 4 Hose clamp 10 3862550 2 Hose 11 3860588 1 Hose 12 3862536 1 Hose 13 3853780 2 Hose clamp 14 (982715) 2 Hose clamp 15 3862538 1 Hose 16 3852602 1 Hose clamp 17 3862523 1 Hose 18 3852098 2 Hose clamp 19 3853850 1 Circulation pump 20 3852477 2 Gasket 21 3856147 2 Stud 22 3853403 1 Nut retainer 23 (3856137) 1 Bolt 24 3856136 1 Bolt 25 3860083 1 Pulley 26 3853390 4 Screw 27 1 Fuel pump 28 3858532 X Cover 3861999 X Cover

7744000- 26- 54169820

DESCRIPTION

SEE SEC.

NOTES

54169713 W=0.465'' (11.8mm) W=0.300'' (7.6mm)

45138

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Upd:6/30/2022

Circulation Pump and Thermostat Housing, Freshwater Cooling

262

5.0GXi-CF, 5.0GXi-DF, 5.0OSi-CF, 5.0OSi-DF

3 6

2

10

5 6

8

1

9

3

7 30 11

4 13 15 12 29

14 16 18

30 31

17

11

20 19 21 23 24 22

22

25 27 28

26 Upd:6/30/2022

45134

23 7744000 -262 -54169649

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Circulation Pump and Thermostat Housing, Freshwater Cooling

262

5.0GXi-CF, 5.0GXi-DF, 5.0OSi-CF, 5.0OSi-DF REF PART NO. QTY 1 861105 1 Expansion tank 2 1674083 1 Pressure cap 3 3858552 1 Decal 4 3861849 1 Bracket 5 3860955 1 Hose 6 (982643) 2 Hose clamp 7 3860555 1 Thermostat housing 8 3860585 1 Elbow nipple 9 3853401 1 Flange screw 10 969189 1 Flange screw 11 3852111 2 Gasket 12 3831426 1 Thermostat kit 13 416033 1 Sealing ring 14 3851384 1 Thermostat housing 15 945444 1 Flange screw 16 3861919 1 Lifting eye 17 3861992 1 Hose 18 982716 1 Hose clamp 19 (982715) 1 Hose clamp 20 961611 1 Hose nipple 21 3853850 1 Circulation pump 22 3852477 2 Gasket 23 3856147 2 Stud 24 3853403 1 Nut retainer 25 (3856137) 1 Bolt 26 3856136 1 Bolt 27 3860083 1 Pulley 28 3863054 4 Flange screw 29 3861741 1 Hose 30 3850422 2 Hose clamp 31 3858532 X Cover 3861999 X Cover

7744000- 262- 54169649

DESCRIPTION

NOTES

Warning!

Obsolete part

Obsolete part

W=0.465'' (11.8mm) W=0.300'' (7.6mm)

45134

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Upd:6/30/2022

Heat Exchanger

26 5.0GXi-CF, 5.0GXi-DF, 5.0OSi-CF, 5.0OSi-DF

1 31 2 26 18 21

23

22

19

3 5

24

25

4

18

22 6 18 20

27

18 15

1

17

7

16 7

8

10

9

11 29

28

12 30

14

13

30

30 23

Upd:6/30/2022

45135

7744000 -26 -54169812

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Heat Exchanger

26

5.0GXi-CF, 5.0GXi-DF, 5.0OSi-CF, 5.0OSi-DF REF PART NO. QTY 1 3861471 1 Heat exchanger 2 3858995 1 Anode 3 3858993 2 Gasket 4 983191 2 O-ring 5 3858992 2 Cover 6 3858994 2 Screw 7 3853860 2 Hose clamp 8 3861453 1 Gasket 9 3860286 2 Stud 10 3861475 1 Bracket 11 3861476 1 Bracket 12 3861544 1 Bracket 13 3852162 2 Washer 14 3853404 2 Nut 15 982717 1 Hose clamp 16 3861474 1 Hose 17 3853786 1 Hose clamp 18 982714 4 Hose clamp 19 3860588 1 Hose 20 3860587 1 Hose 21 3861472 1 Hose 22 3852098 2 Hose clamp 23 3860590 1 Hose 24 (982643) 1 Hose clamp 25 3861485 1 Hose 26 3853780 1 Hose clamp 27 (982967) 1 Hose clamp 28 1 Fuel pump 29 3862550 1 Hose 30 3860413 3 Hose clamp 31 3858532 X Cover 3861999 X Cover

7744000- 26- 54169812

DESCRIPTION

SEE SEC.

NOTES

Starboard exhaust manifold Port exhaust manifold

Fuel pump Expansion tank

54169713

W=0.465'' (11.8mm) W=0.300'' (7.6mm)

45135

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Upd:6/30/2022

Hot Water Outlet, Freshwater Cooled

266 5.0GXi-CF, 5.0GXi-DF, 5.0OSi-CF, 5.0OSi-DF

8

9

1

6

9 8

3 2

7 3

5 10

4

3 10

3

6

Upd:6/30/2022

45139

7744000 -266 -54171348

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Hot Water Outlet, Freshwater Cooled

266

5.0GXi-CF, 5.0GXi-DF, 5.0OSi-CF, 5.0OSi-DF REF PART NO. QTY 1 (3860719) 1 Kit 2 3860613 1 T-nipple 3 3853780 4 Hose clamp 4 969497 1 Hose nipple 5 (3860586) 1 T-nipple 6 1 Hose, expansion tank 7 3860585 1 Elbow nipple 8 3860413 2 Hose clamp 9 1 Hose 10 X Hose, heater

7744000- 266- 54171348

DESCRIPTION

NOTES

Cut

See page for thermostat housing.

Not included in kit

45139

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Upd:6/30/2022

Hot Water Outlet, Seawater Cooled

266 5.0GXi-C, 5.0GXi-D, 5.0OSi-C, 5.0OSi-D

8

3 4

2

1 3

8

5 6

4

7

9

10

11 Upd:6/30/2022

45132

7744000 -266 -54171349

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Hot Water Outlet, Seawater Cooled

266

5.0GXi-C, 5.0GXi-D, 5.0OSi-C, 5.0OSi-D REF PART NO. QTY 1 3862101 1 Kit 2 3855531 1 T-pipe 3 3852098 2 Hose clamp 4 3853813 2 Hose clamp 5 3862196 1 Fitting 6 3850490 1 Fitting 7 856483 1 Hose connection 8 1 Hose, circulation pump 9 3850802 X Plug 10 3858501 X Nipple 11 3854494 X Drain cock

DESCRIPTION

7744000- 266- 54171349

45132

NOTES

Cut

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Upd:6/30/2022

Neutra-Salt™

266 5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF

4 5 3

1

6 6 5

6 2

7 6

8

5

6

6

5

18 6 16

10 9 10 17 15 11

19

14

13 12

Upd:6/30/2022

45133

7744000 -266 -54169720

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Neutra-Salt™

266

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF REF PART NO. QTY 1 41103100 1 Cleaner kit 2 3862039 1 Tank 3 3858990 1 Cap 4 7741899 1 Decal 5 (3858991) 1 Hose 6 3853794 6 Hose clamp 7 3587530 1 Filter 8 3862492 1 Valve 9 3861961 1 T-pipe 10 3853786 2 Hose clamp 11 3862491 1 Switch 12 3862489 1 Wiring harness 13 983966 1 Fuse 14 8072808 1 Cover 15 3862890 1 Kit 16 41103103 X Neutralizing agent 17 3862899 1 Switch plate 3862898 X Switch plate 3862900 X Switch plate 18 41103102 X Neutralizing agent 19 3858532 X Cover 3861999 X Cover

7744000- 266- 54169720

DESCRIPTION

NOTES

Cut

1 quart (946ml) Black White Woodgrain 1 gallon (3,78L) W=0.465'' (11.8mm) W=0.300'' (7.6mm)

45133

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Upd:6/30/2022

Neutra-Salt™

266 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

3 4 2

5 5

4

5 1

6 5

7

4

5

15

5

14

9 13 8

16

12

11 10

Upd:6/30/2022

45141

7744000 -266 -54169640

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Neutra-Salt™

266

5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF REF PART NO. QTY 1 3862039 1 Tank 2 3858990 1 Cap 3 7741899 1 Decal 4 (3858991) 1 Hose 5 3853794 6 Hose clamp 6 3587530 1 Filter 7 3862492 1 Valve 8 3862491 1 Switch 9 3862899 1 Switch plate 3862898 X Switch plate 3862900 X Switch plate 10 3862489 1 Wiring harness 11 983966 1 Fuse 12 8072808 1 Cover 13 3862890 1 Kit 14 41103103 X Neutralizing agent 15 41103102 X Neutralizing agent 16 3858532 X Cover 3861999 X Cover

7744000- 266- 54169640

DESCRIPTION

NOTES

Cut, Obsolete part

Black White Woodgrain

1 quart (946ml) 1 gallon (3,78L) W=0.465'' (11.8mm) W=0.300'' (7.6mm)

45141

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Upd:6/30/2022

Seawater Pump and Hoses

266 5.0GXi-C, 5.0GXi-D, 5.0OSi-C, 5.0OSi-D

Upd:6/30/2022

45140

7744000 -266 -54169652

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Seawater Pump and Hoses

266

5.0GXi-C, 5.0GXi-D, 5.0OSi-C, 5.0OSi-D REF PART NO. QTY 1 3862482 1 Pump 2 3857939 3 Screw 3 3858241 1 Stay 4 3853266 2 Flange screw 5 3857954 1 Stop lug 6 3862542 1 Hose 7 3853786 3 Hose clamp 8 3862538 1 Hose 9 3850115 1 Retainer 10 3862699 2 T-pipe 11 982645 2 Hose clamp 12 3862901 1 Hose 13 983146 2 Hose clamp 14 3862543 1 Hose 15 3853312 1 Clamp 16 3852602 2 Hose clamp 17 3862629 1 Oil cooler 18 3856766 1 Cap 19 3860413 1 Hose clamp 20 3861567 1 Hose 21 3862902 1 Connection piece 22 3862079 1 Gasket 23 3862082 1 Retainer 24 3862656 1 Cap 25 3862891 1 Attaching clamp 26 3858532 X Cover 3861999 X Cover

7744000- 266- 54169652

DESCRIPTION

SEE SEC. 54169639

NOTES

W=0.465'' (11.8mm) W=0.300'' (7.6mm)

45140

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Upd:6/30/2022

Seawater Pump and Hoses, Freshwater Cooling

266 5.0GXi-CF, 5.0GXi-DF, 5.0OSi-CF, 5.0OSi-DF

18

20 21 17

19 16 18 26

9

25 14 13

22

24 23

15

15

12

27 13 29 14

1

4 2 5 6

7 3

9

11

10

28

9

8 Upd:6/30/2022

45136

7744000 -266 -54169653

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Seawater Pump and Hoses, Freshwater Cooling

266

5.0GXi-CF, 5.0GXi-DF, 5.0OSi-CF, 5.0OSi-DF REF PART NO. QTY 1 3862482 1 Pump 2 3857939 3 Screw 3 3861544 1 Bracket 4 3860286 2 Stud 5 3852162 2 Washer 6 3853404 2 Nut 7 3857954 2 Stop lug 8 3862650 1 Hose 9 3853786 3 Hose clamp 10 3861474 1 Hose 11 982717 1 Hose clamp 12 3862699 1 T-pipe 13 982645 2 Hose clamp 14 3862901 1 Hose 15 983146 2 Hose clamp 16 3862543 1 Hose 17 3853312 1 Clamp 18 3852602 2 Hose clamp 19 3862629 1 Oil cooler 20 3856766 1 Cap 21 3860413 1 Hose clamp 22 3861567 1 Hose 23 3862902 1 Connection piece 24 3862079 1 Gasket 25 3862082 1 Retainer 26 3862656 1 Cap 27 3862891 1 Attaching clamp 28 3850115 1 Retainer 29 3858532 X Cover 3861999 X Cover

7744000- 266- 54169653

DESCRIPTION

SEE SEC. 54169639

NOTES

W=0.465'' (11.8mm) W=0.300'' (7.6mm)

45136

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Upd:6/30/2022

Seawater Pump Parts

266 5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

1

3

5

2

6

4

Upd:6/30/2022

45137

7744000 -266 -54169639

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Seawater Pump Parts

266

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF REF PART NO. QTY 1 3862482 1 Pump 3812693 1 Pump 21214599 1 Seawater pump 2 3862567 1 Impeller kit 21213660 1 Impeller kit 1 O-ring, #3 21951348 1 Impeller kit 3 3858938 1 O-ring 4 22125080 1 Screw kit (3587445) 4 Screw 5 827247 1 Sealing ring 6 3858115 1 Housing

7744000- 266- 54169639

DESCRIPTION

NOTES replaced by next part number replaced by next part number replaced by next part number replaced by next part number

Obsolete part

45137

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Upd:6/30/2022

Electronic Engine Control

28 5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Upd:6/30/2022

45151

7744000 -28 -54169734

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Electronic Engine Control

28

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF REF PART NO. QTY DESCRIPTION 1 3862864 1 Engine control modul 2 3856742 3 Screw 3 (3862593) 1 Bracket 4 3858973 1 Bolt 5 3858987 1 Sensor, MAT/MAP 6 3858988 1 Seal 7 3858979 1 Sensor, crankshaft position 8 3859009 1 O-ring 9 3858983 1 Bolt 10 3843750 1 Sensor 11 (3858054) 1 O-ring 12 (3857693) 1 Screw 13 3857487 1 Sensor, throttle position 1 O-ring 14 3852215 1 Sensor, oil pressure 15 3850660 1 Fitting 16 3855776 1 Adapter 17 3852503 1 Elbow 18 3857532 1 Oil pressure sensor, oil pressure 872064 1 Pressure sensor, oil pressure 19 3850397 1 Switch 20 3852029 1 Sensor, coolant water temp.

872068 1 Temperature sensor, coolant water temp.

21 3850357 1 Knock sensor, knock 22 3850490 1 Fitting 23 3850802 1 Plug 24 3862500 2 Temperature sensor 25 3863130 1 Sensor, camshaft position

7744000- 28- 54169734

45151

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

NOTES

not sold separately

Dual station

Dual station

Upd:6/30/2022

Ignition

281 5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

3

16 2

15

16

5

17 18 4 19 21

3

20

6

1 23

24 25

27 14

22 13

8 28

9

11

10

7 26

30 12

Upd:6/30/2022

32 31

29

45152

7744000 -281 -54169722

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Ignition

281

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF REF PART NO. QTY DESCRIPTION 1 3861987 1 Distributor 2 3858975 1 Distributor cap 3 3858976 4 Bolt 4 3858977 1 Rotor 5 3858978 2 Bolt 6 3863130 1 Sensor, camshaft position 7 3858980 1 Kit 8 1 Washer 9 1 Washer 10 1 Gear 11 1 Plug kit 12 3852109 1 Gasket 13 3852108 1 Clamp 14 3861978 1 Screw 15 3858996 2 Kit 21467472 2 Spark plug kit 3858998 1 Kit 21467473 1 Kit 16 3859000 1 Ignition cable kit 3888328 1 Ignition cable kit 17 (3852491) 2 Retainer 18 3852619 2 Retainer 19 3856052 2 Bracket 20 (3853557) 2 Flange screw 21 980933 1 Washer 22 3861985 1 Coil 23 3858985 1 Cooling plate 24 3858984 1 Module 25 3858986 2 Bolt 26 (3863294) 1 Bracket 27 946544 2 Flange screw 28 3860582 1 Flange screw 29 3850571 1 Stud 982675 1 Stud 30 980933 1 Washer 982475 1 Spring washer 31 3852002 1 Tab washer 982679 1 Toothed washer 32 (3852065) 1 Nut 982672 1 Hexagon nut

7744000- 281- 54169722

SEE SEC.

NOTES

4 pack, replaced by next part number 4 pack 24 pack, replaced by next part number 24 pack replaced by next part number

Starboard

54169629 Stainless steel Stainless steel Stainless steel Stainless steel

45152

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Upd:6/30/2022

Alarm and Circuit Breaker

30 5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

19

18

21 20

23

16

22 17

13 12

15

11

6

3 14 4 1 5

2

7 8 24

9

10 Upd:6/30/2022

45143

7744000 -30 -54169729

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Alarm and Circuit Breaker

30

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF REF PART NO. QTY 1 1 Alarm 2 3863152 1 Alarm kit 3 3862583 1 Bracket 4 (3853557) 2 Flange screw 5 3854164 1 Automatic fuse 6 3853620 2 Hexagon screw 7 (3852001) 2 Tab washer 8 (3852064) 2 Nut 9 3862620 1 Wiring harness 10 (3852825) 1 Retainer 11 (3852208) 3 Screw 12 3853786 1 Hose clamp 13 (3863094) 1 Bracket 14 3858973 2 Bolt 15 981124 2 Flange nut 16 3861927 1 Stud 17 3862704 1 Fuse box 18 1 Cover plate 19 1 Seal 20 3861373 X Fuse 3861374 X Fuse 21 3861375 1 Starter relay 22 (3861376) 2 Relay 23 (955234) 4 Hexagon screw 24 3858532 1 Cover

7744000- 30- 54169729

DESCRIPTION

SEE SEC.

NOTES Mounted at the helm., Repl by 3859061 Mounted at the helm., Repl by 3859061

54169733

Not serviced Not serviced 15A 20A

W=0.465'' (11.8mm)

45143

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Upd:6/30/2022

Engine Harness

30 5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Upd:6/30/2022

45144

7744000 -30 -54169733

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Engine Harness

30

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF REF PART NO. QTY 1 3862620 1 Wiring harness 2 (3852237) 2 Retainer 3 3855178 2 Connector 4 (3852146) 2 Clamp, J 3852434 2 Clamp, J 3860075 1 Attaching clamp, loop 5 3854031 1 Wiring harness, trim pump

7744000- 30- 54169733

DESCRIPTION

NOTES

D=.375'' (9.5mm) D=.750'' (19.0mm)

45144

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Upd:6/30/2022

Serpentine Belt and Alternator

30

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

7 9

6

8

16 18

17 13 14

2 1

15

10

19

12

11

5 20 4

21

22

3

Upd:6/30/2022

45145

7744000 -30 -54169822

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Serpentine Belt and Alternator

30

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF REF PART NO. QTY 1 3860080 1 Bracket 2 3854579 2 Bushing 3 3860383 1 Decal 4 (3853367) 4 Flange screw 3853392 1 Flange screw 5 980933 2 Washer 6 3862613 1 Alternator 7 3853714 1 Nut 8 (3852208) 1 Screw 9 3852520 1 Washer 10 (3853367) 2 Flange screw 11 3860079 1 Belt tensioner 12 3860281 1 Flange screw 13 (3860078) 1 Bracket 14 3860201 1 Idler pulley 15 (3860285) 1 Flange screw 16 3860928 2 Stud 17 3860538 2 Spring clip, speed 18 3853404 2 Nut 19 3860086 1 Belt 20 1 Pulley, circulation pump 21 1 Sea water pump 22 1 Pulley, power steering pump

7744000- 30- 54169822

DESCRIPTION

SEE SEC.

NOTES

L=3.25'' (82mm) L=2.50'' (64mm)

54169820 54169652 54169645

45145

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Upd:6/30/2022

Starter

331 5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

6 7 8 1

1

5

4

2

3

Upd:6/30/2022

45146

7744000 -331 -54169716

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Starter

331

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF REF PART NO. QTY 1 3860566 1 Starter motor 3810300 1 Solenoid kit 2 3854496 2 Washer 3 3854752 2 Screw 4 949874 1 Flange lock nut 5 3852520 1 Washer 6 855314 1 Spacer nut 7 947107 1 Flange screw 8 855798 1 Protecting sleeve

7744000- 331- 54169716

DESCRIPTION

45146

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Upd:6/30/2022

Oil Reservoir, XDP Drive

441 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Upd:6/30/2022

45130

7744000 -441 -54168230

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Oil Reservoir, XDP Drive

441

5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF REF PART NO. QTY 1 3862175 1 Reservoir 2 3862109 1 Cap 3 3861764 1 Bracket 4 930842 1 Washer 5 3862111 1 Strap

7744000- 441- 54168230

DESCRIPTION

45130

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Upd:6/30/2022

Steering

645 5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Upd:6/30/2022

45142

7744000 -645 -54169645

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Steering

645

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF REF PART NO. QTY 1 3850491 1 Steering pump 2 3862700 1 Pulley 3 946752 1 Flange screw 965220 2 Flange screw 4 982663 3 Hose clamp 5 (3852839) 1 Hose 6 3863147 1 Hose 7 3852497 1 O-ring 8 3863148 1 Hose 9 3862629 1 Oil cooler 10 (984038) 1 Clamp

7744000- 645- 54169645

DESCRIPTION

NOTES

M10x35mm M10x45mm Obsolete part

Obsolete part

45142

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Upd:6/30/2022

Repair Kits

990

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF REF PART NO. QTY 1 3862057 1 Engine 2 (3859004) 1 Overhaul gasket kit 3853380 2 Cylinder head gasket 3852687 2 Gasket 3857662 1 Intake gasket kit 3855814 8 Valve stem seal 3862362 8 Valve stem seal 3858981 1 O-ring 3858960 1 Intake gasket 3863191 1 Gasket kit 3852468 2 Gasket 3852071 1 O-ring 3852111 2 Gasket 3852477 2 Gasket (3858965) 1 Gasket 3852109 1 Gasket 3 (3859003) 1 Overhaul gasket kit (3859004) 1 Overhaul gasket kit 3862263 1 Timing gear cover 3852656 1 Gasket 3856926 1 Seal 3853273 6 Nut 3856138 1 Gasket kit 3852470 1 O-ring 3852089 1 O-ring 3852033 2 O-ring 3851981 1 Washer 3853674 1 O-ring 3852497 1 O-ring 3850115 1 Retainer

7744000

DESCRIPTION

NOTES 5.0L Upper engine

Total engine

- 990- 54169757

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Upd:6/30/2022

General, Engine with Mounting and Equipment

DESCRIPTION Maintenance Parts, 5.0L & 5.7L

7744000

20

SEE SEC. NOTES 54161172 5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

- 20- 20

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Upd:6/30/2022

Engine

DESCRIPTION Camshaft and Valve Train Crankshaft and Related Parts Cylinder Block and Flywheel Housing Cylinder Block and Flywheel Housing Cylinder Head

21 SEE SEC. NOTES 54169707 5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF 54169715 5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF 54169629 5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF 54171344

5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

54169706

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF 5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF 5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF 5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Jackshaft

54171017

Motor Mounts

54169631

Oil Pan and Oil Pump

54169709

7744000

- 21- 21

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Upd:6/30/2022

Fuel System

DESCRIPTION Fuel System

7744000

23 SEE SEC. NOTES 54169713 5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

- 23- 23

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Upd:6/30/2022

Inlet and Exhaust System

DESCRIPTION Exhaust Intake Manifold Throttle Body Throttle Body

7744000

SEE SEC. 54169714 54169817 54171707 54171712

25 NOTES 5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF 5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF 5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF

- 25- 25

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Upd:6/30/2022

Cooling System

DESCRIPTION Circulation Pump and Thermostat Circulation Pump and Thermostat Housing, Freshwater Cooling Heat Exchanger Hot Water Outlet, Freshwater Cooled Hot Water Outlet, Seawater Cooled Neutra-Salt™ Neutra-Salt™ Seawater Pump and Hoses Seawater Pump and Hoses, Freshwater Cooling Seawater Pump Parts

7744000

26 SEE SEC. NOTES 54169820 5.0GXi-C, 5.0GXi-D, 5.0OSi-C, 5.0OSi-D 54169649 5.0GXi-CF, 5.0GXi-DF, 5.0OSi-CF, 5.0OSi-DF 54169812 54171348 54171349 54169720 54169640 54169652 54169653 54169639

5.0GXi-CF, 5.0GXi-DF, 5.0OSi-CF, 5.0OSi-DF 5.0GXi-CF, 5.0GXi-DF, 5.0OSi-CF, 5.0OSi-DF 5.0GXi-C, 5.0GXi-D, 5.0OSi-C, 5.0OSi-D 5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF 5.0GXi-C, 5.0GXi-D, 5.0OSi-C, 5.0OSi-D 5.0GXi-CF, 5.0GXi-DF, 5.0OSi-CF, 5.0OSi-DF 5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

- 26- 26

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Upd:6/30/2022

Ignition and Control Systems

DESCRIPTION Electronic Engine Control Ignition

7744000

28

SEE SEC. NOTES 54169734 5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF 54169722 5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

- 28- 28

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Upd:6/30/2022

General, Electrical System

DESCRIPTION Alarm and Circuit Breaker Engine Harness Serpentine Belt and Alternator

7744000

30

SEE SEC. NOTES 54169729 5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF 54169733 5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF 54169822 5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

- 30- 30

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Upd:6/30/2022

Starting System

DESCRIPTION

33

Starter

SEE SEC. NOTES 54169716 5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

7744000

- 33- 33

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Upd:6/30/2022

Marine Propulsion

44 DESCRIPTION

Oil Reservoir, XDP Drive

7744000

SEE SEC. NOTES 54168230 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

- 44- 44

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Upd:6/30/2022

Steering

DESCRIPTION

64

Steering

SEE SEC. NOTES 54169645 5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

7744000

- 64- 64

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Upd:6/30/2022

Miscellaneous, Repair Kits

DESCRIPTION Repair Kits

7744000

99

SEE SEC. NOTES 54169757 5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

- 99- 99

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Upd:6/30/2022

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

REF 20 21 23 25 26 28 30 33 44 64 99

DESCRIPTION

SEE SEC. 20 21 23 25 26 28 30 33 44 64 99

General, Engine with Mounting and Equipment Engine Fuel System Inlet and Exhaust System Cooling System Ignition and Control Systems General, Electrical System Starting System Marine Propulsion Steering Miscellaneous, Repair Kits

7744000

- - TOC

5.0GXi-C, 5.0GXi-CF, 5.0GXi-D, 5.0GXi-DF, 5.0OSi-C, 5.0OSi-CF, 5.0OSi-D, 5.0OSi-DF

Upd:6/30/2022