Volvo Penta 4.3GIJWTR 4.3GSJWTR 5.7GIPNCACE 5.7GIPNCSCE 5.7GLPNCS 5.8FSIINCS Parts Manual PDF

Maintenance Parts, 4.3L

20 4.3GIJWTR, 4.3GSJWTR

Upd:7/24/2022

53312

7797230 -20 -54161162

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Maintenance Parts, 4.3L

20

4.3GIJWTR, 4.3GSJWTR REF PART NO. QTY 1 21951348 1 Impeller kit 2 3862228 1 Fuel filter 3 841750 1 Oil filter 4 5 Oil X 21681794 5 Oil 21681795 1 Oil 21681796 1 Oil 21681797 1 Oil 3847302 5 Oil 3847303 1 Oil 3847304 1 Oil 3847305 1 Oil X 3840002 5 Oil 3840003 1 Oil 3840004 1 Oil 3840005 1 Oil 5 3856961 1 Thermostat 6 3852071 1 O-ring 7 3852111 1 Gasket 8 3831426 1 Thermostat kit 9 416033 1 Sealing ring 10 3856759 1 Spark plug kit 11 3854331 1 Distributor cap 12 3854311 1 Rotor 13 3888325 1 Ignition cable kit 14 1141674 1 Coolant, green 21646481 1 Coolant, green 1141647 1 Coolant, green

7797230- 20- 54161162

DESCRIPTION

NOTES

Fill level is determined by dipstick USA Synthetic, quart Synthetic, gallon Synthetic, 5 gal Synthetic, 55 gal Mineral, quart Mineral, gallon Mineral, 5 gal Mineral, 55 gal Europe and other markets Mineral, 1L Mineral, 4L Mineral, 20L Mineral, 208L, barrel For seawater cooled engine

For freshwater cooled engine

5L, ready-mixed 210L, ready-mixed 210L, full strength

53312

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Upd:7/24/2022

Maintenance Parts, 5.0Fi & 5.8Fi, FSi

20 5.8FSIINCS

5

1

8

9

6

7

2

7

10

3 12 11 13

14

4

Upd:7/24/2022

53160

7797230 -20 -54161856

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Maintenance Parts, 5.0Fi & 5.8Fi, FSi

20

5.8FSIINCS REF PART NO. QTY 1 21951346 1 Impeller kit 2 3862228 1 Fuel filter 3 835779 1 Oil filter 4 6 Oil X 3847306 6 Oil 3847307 1 Oil 3847308 1 Oil 3847309 Oil 3847302 6 Oil 3847303 1 Oil 3847304 1 Oil 3847305 1 Oil X Oil 3840002 6 Oil 3840003 1 Oil 3840004 1 Oil 3840005 1 Oil 5 3856961 1 Thermostat 6 3852071 1 O-ring 7 3852111 1 Gasket 8 3831426 1 Thermostat kit 9 416033 1 Sealing ring 10 3851857 2 Spark plug kit (3851868) 2 Spark plug kit 11 (3854217) 1 Cap 12 (3854218) 1 Rotor 13 (3851817) 1 Ignition cable kit 14 1141674 1 Coolant, green 21646481 1 Coolant, green 1141647 1 Coolant, green

7797230- 20- 54161856

DESCRIPTION

NOTES

Fill level is determined by dipstick USA Synthetic, quart Synthetic, gallon Synthetic, 5 gal Synthetic, 55 gal Mineral, quart Mineral, gallon Mineral, 5 gal Mineral, 55 gal Europe and other markets Mineral, 1L Mineral, 4L Mineral, 20L Mineral, 208L, barrel For seawater cooled engine

For freshwater cooled engine 5.0Fi 5.8Fi, 5.8FSi

5L, ready-mixed 210L, ready-mixed 210L, full strength

53160

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Upd:7/24/2022

Maintenance Parts, 5.7L

20 5.7GLPNCS

5

1

8

9

6

7

2

7

10

3 12 11 13

14

4

Upd:7/24/2022

53146

7797230 -20 -54161842

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Maintenance Parts, 5.7L

20

5.7GLPNCS REF PART NO. QTY 1 21951346 1 Impeller kit 2 3862228 1 Fuel filter 3 835440 1 Oil filter 4 6 Oil X 21681794 6 Oil 21681795 1 Oil 21681796 1 Oil 21681797 1 Oil 3847302 6 Oil 3847303 1 Oil 3847304 1 Oil 3847305 1 Oil X Oil 3840002 6 Oil 3840003 1 Oil 3840004 1 Oil 3840005 1 Oil 5 3856961 1 Thermostat 6 3852071 1 O-ring 7 3852111 1 Gasket 8 3831426 1 Thermostat kit 9 416033 1 Sealing ring 10 3851861 2 Spark plug kit 11 3853815 1 Distributor cap 12 3853801 1 Rotor 13 3857166 1 Cable kit 14 1141674 1 Coolant, green 21646481 1 Coolant, green 1141647 1 Coolant, green

7797230- 20- 54161842

DESCRIPTION

NOTES

Fill level is determined by dipstick USA Synthetic, quart Synthetic, gallon Synthetic, 5 gal Synthetic, 55 gal Mineral, quart Mineral, gallon Mineral, 5 gal Mineral, 55 gal Europe and other markets Mineral, 1L Mineral, 4L Mineral, 20L Mineral, 208L, barrel For seawater cooled engine

For freshwater cooled engine

5L, ready-mixed 210L, ready-mixed 210L, full strength

53146

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Upd:7/24/2022

Maintenance Parts, 5.7L

200 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCSCE

5

1

8

9

6

7

2

7

10

3 12 11 13

14

4

Upd:7/24/2022

53145

7797230 -200 -54161847

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Maintenance Parts, 5.7L

200

5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCSCE REF PART NO. QTY 1 21951346 1 Impeller kit 2 3862228 1 Fuel filter 3 835440 1 Oil filter 4 6 Oil X 21681794 6 Oil 21681795 1 Oil 21681796 1 Oil 21681797 Oil 3847302 6 Oil 3847303 1 Oil 3847304 1 Oil 3847305 1 Oil X Oil 3840002 6 Oil 3840003 1 Oil 3840004 1 Oil 3840005 1 Oil 5 3856961 1 Thermostat 6 3852071 1 O-ring 7 3852111 1 Gasket 8 3831426 1 Thermostat kit 9 416033 1 Sealing ring 10 3851861 2 Spark plug kit 11 3854548 1 Distributor cap 12 3862014 1 Rotor 13 3888326 1 Ignition cable kit 14 1141674 1 Coolant, green 21646481 1 Coolant, green 1141647 1 Coolant, green

7797230- 200- 54161847

DESCRIPTION

NOTES

Fill level is determined by dipstick USA Synthetic, quart Synthetic, gallon Synthetic, 5 gal Synthetic, 55 gal Mineral, quart Mineral, gallon Mineral, 5 gal Mineral, 55 gal Europe and other markets Mineral, 1L Mineral, 4L Mineral, 20L Mineral, 208L, barrel For seawater cooled engine

For freshwater cooled engine

5L, ready-mixed 210L, ready-mixed 210L, full strength

53145

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Upd:7/24/2022

Camshaft and Valve Train

214 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE

1

4

6

3

7

4 3

8

9

5

2

13 12 11 15

15 16

14

17 10 18

19

8

26 24 21

27

20

25 28

22 Upd:7/24/2022

23 45154

7797230 -214 -54161062

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Camshaft and Valve Train

214

5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE REF PART NO. QTY 1 3862263 1 Timing gear cover 1 Gasket 2 3862262 1 Seal 3 (3855736) 2 Screw 3855737 6 Screw 4 3855739 8 Grommet 5 3855972 2 Pin 6 3856144 1 Retainer 7 3 Screw 8 3856127 16 Tappet 9 3856139 8 Guide 10 3856118 16 Push rod 11 3853158 16 Arm 12 16 Ball 13 16 Nut 14 (3853146) 1 Stud (3853147) 1 Stud 15 3855823 32 Valve cotter 16 3855816 16 Valve cap 17 3855815 16 Valve spring 18 3855814 8 Valve stem seal 3862362 8 Valve stem seal 19 3855810 8 Valve, intake 3855808 8 Valve, exhaust 20 3852685 1 Chain 21 3856114 1 Sprocket 22 3853173 3 Bolt 23 3856151 3 Washer 24 3855998 1 Retainer 25 3853172 2 Screw 26 3856119 1 Camshaft 27 3855972 1 Pin 28 (3856162) 1 Kit

7797230- 214- 54161062

DESCRIPTION

NOTES

Replaced by 3863058

O.S=0.003'' (0.076mm) O.S=.013'' (0.330mm)

Intake Exhaust Std Std

45154

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Upd:7/24/2022

Crankcase

21 5.7GIPNCACE, 5.7GIPNCMCE

5

9

65 83

84

77

10 1

1 60

80

19

37

47

17

22 21

23

38 81

24

79 11

49

18

31

59 56

3 2

33

78 7

6

16

25 26

12

8

16 60

36

82 45

27 39

40

58

77

28

34

20

4

44

87

55

30 16

67

86 85

16 43 29 64

13 35

57

1 14

61

54

51 15

71

74

68

52 72

70

53

62

75 73 76

63 41 66

Upd:7/24/2022

52682

46 42 50 48 32

69

7797230 -21 -54142807

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Crankcase

21

5.7GIPNCACE, 5.7GIPNCMCE REF PART NO. QTY 1 3850848 1 Longblock 2 (3854219) 8 Piston, standard (3854221) 8 Piston kit, 0.030 os 3 3853960 8 Piston ring kit, standard set 3853961 8 Piston ring kit, 0.030 in. os 4 (3853113) 2 Locating pin, flywheel housing 5 (3856162) 1 Kit, includes all camshaft bearings 6 3855998 1 Retainer 7 3853172 2 Screw, camshaft retainer 8 3852100 8 Core plug, expansion 9 3853209 1 Core plug, rear camshaft bearing 10 3852471 3 Plug, engine block 11 3853208 3 Cap plug, oil gallery, front 12 3853114 4 Locating pin, cylinder head 13 3853213 1 Pin, timing cover 14 (3853163) 5 Stud, bearing cap 15 3853214 10 Bolt, bearing cap 3856140 1 Pin, bearing cap 16 (3856154) 1 Bearing 3853215 4 Bearing, standard, #1-4 3853221 1 Bearing, standard, #5 (3856155) 1 Bearing, 0.010 in. U.S. (3853218) 4 Bearing, 0.010 in. U.S., #1-4 3853224 1 Bearing, 0.010 in. U.S., #5 (3856156) 1 Bearing, 0.020 in. U.S. (3853220) 4 Bearing, 0.020 in. U.S., #1-4 3853225 1 Bearing, 0.020 in. U.S., #5 17 3853201 1 Retainer, crankshaft seal 18 3853202 2 Stud, oil pan 19 3852656 1 Gasket, rear oil seal housing 20 3852657 1 Seal, Rear 21 3853203 2 Bolt, rear oil seal 22 3853204 2 Bolt, rear oil seal 23 3853206 1 Nut, rear oil seal retainer 24 3853205 2 Stud, rear oil seal housing 25 3853149 8 Bearing, standard 3853152 8 Bearing, 0.010 in. u.s.

(3853153) 8 Bearing, 0.020 in. u.s.

26 3853957 8 Connecting rod 27 (3853148) 16 Nut, connecting rod 28 3853162 16 Bolt, connecting rod 29 (3853156) 1 Crankshaft 30 3853200 1 Pin, flywheel 31 3852219 1 Valve, oil filter bypass 32 (3852694) 1 Retainer, oil pan drain 3850822 1 Retainer 33 3852133 2 Screw, oil filter adapter to engine 34 (3853194) 1 Timing gear casing 35 (3853341) 10 Seal 36 3852654 1 Gasket, timing cover 37 (3853159) 1 Camshaft 38 3853213 1 Pin, camshaft sprocket 39 3852685 1 Chain, camshaft timing 40 3852441 10 Screw, timing cover 41 3853160 1 Reinforcement, oil pan, port 3853161 1 Reinforcement, oil pan, stbd 42 3855112 1 Fitting, oil pan drain 43 3852689 1 Sprocket, camshaft 3856151 2 Washer, bolt, camshaft sprocket 44 3853958 1 Flywheel 45 3853207 1 Gear, flywheel 46 3851981 1 Washer, fitting to oil pan 47 3852489 1 Adapter, petcock

DESCRIPTION

7797230- 21- 54142807

52682

NOTES

Gi ½-20 unf 12mm

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Upd:7/24/2022

Crankcase

21

5.7GIPNCACE, 5.7GIPNCMCE REF PART NO. QTY DESCRIPTION 48 3852007 1 Washer, retainer, oil pan drain 49 3853168 4 Nut, oil pan 50 3853674 1 O-ring, retainer, oil pan drain 51 3854023 1 Oscillation damper 52 3853917 1 Clutch, SX, DP-S 855656 1 Oscillation damper, flywheel 53 3853273 6 Nut, stud, flywheel 54 3853274 6 Stud, flywheel coupler 55 855656 1 Oscillation damper 56 835482 3 Screw, torsional damper to flywheel 57 3852690 1 Sprocket, crankshaft 58 940097 3 Washer, dampener to flywheel 59 942336 3 Spring washer, dampener to flywheel 60 3854494 2 Drain cock, engine water drain 61 3852744 1 Baffle, oil 62 3852664 1 Gasket, oil pan 63 3853197 1 Oil strainer 64 3853195 1 Indicator, timing indicator 65 3853800 1 Pressure sensor 872064 11 Pressure sensor 66 3852595 14 Bolt, oil pan 67 3853173 3 Bolt, camshaft sprocket 68 3850249 1 Tube, oil level gage 69 3852686 1 Oil pan 70 3853199 1 Retainer, oil pump shaft 71 3853198 1 Shaft, oil pump 72 3853134 5 Nut, oil deflector 73 3853234 2 Bolt, oil pump 74 3850474 1 Gauge 75 3853851 1 Oil pump 76 835440 1 Oil filter 77 3850660 1 Fitting, oil pressure switch 78 3850418 1 Cap 79 3852113 1 Gasket, fuel pump plate 80 3852053 2 Flange screw, cover, fuel pump flange 81 (3853419) 2 Flange screw, cover, fuel pump flange 82 3852215 1 Sensor, oil pressure 83 3852503 1 Elbow, oil pressure sender to adapter 84 3852968 1 Fitting, oil sender 85 941909 6 Spring washer, flywheel to crank 86 3856130 6 Bolt, flywheel to crank 87 3852663 2 Woodruff key

7797230- 21- 54142807

52682

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

NOTES

290 DP SX, DP-S SX, DP-S 290 DP

290 DP 290 DP

Dual station

290 DP 290 DP

Upd:7/24/2022

Crankcase

21 5.7GIINCCCE, 5.7GIPNCBCE, 5.7GIPNCSCE, 5.7GLPNCS

5

9

65 83

84

77

10 1

1 60

80

19

37

47

17

22 21

23

38 81

24

79 11

49

18

31

59 56

3 2

33

78 7

6

16

25 26

12

8

16 60

36

82 45

27 39

40

58

77

28

34

20

4

44

87

55

30 16

67

86 85

16 43 29 64

13 35

57

1 14

61

54

51 15

71

74

68

52 72

70

53

62

75 73 76

63 41 66

Upd:7/24/2022

52682

46 42 50 48 32

69

7797230 -21 -54142881

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Crankcase

21

5.7GIINCCCE, 5.7GIPNCBCE, 5.7GIPNCSCE, 5.7GLPNCS REF PART NO. QTY 1 3850848 1 Longblock 2 (3854219) 8 Piston, standard (3856142) 1 Piston, 0.010 in. os (3854221) 1 Piston kit, 0.030 in. os 3 3853960 8 Piston ring kit, standard 3853961 1 Piston ring kit, 0.030 in. os 4 (3853113) 2 Locating pin, flywheel housing 3855969 1 Pin, flywheel housing 5 (3856162) 1 Kit 6 3855998 1 Retainer 7 3853172 2 Screw, camshaft retainer 8 3852100 8 Core plug, engine block 9 3853209 1 Core plug, rear camshaft bearing 10 3852471 3 Plug, engine block 11 3853208 3 Cap plug, oil gallery, front 12 3853114 4 Locating pin, cylinder head 13 3855972 1 Pin, timing cover 14 3856146 5 Stud, bearing cap 15 3853214 10 Bolt, bearing cap 3856140 1 Pin, bearing cap 16 (3856154) 1 Bearing (3856155) 1 Bearing, 0.010 in. U.S. (3856156) 1 Bearing, 0.020 in. U.S. 17 3856925 1 Housing, rear oil seal 18 3853202 2 Stud, oil pan 19 3852656 1 Gasket, rear oil seal housing 20 3852657 1 Seal, Rear 21 3853203 2 Bolt, rear oil seal 22 3853204 2 Bolt, rear oil seal 23 3853206 1 Nut, rear oil seal retainer 24 3853205 1 Stud, rear oil seal housing 25 3856116 8 Bearing, standard 3856117 1 Bearing, 0.010 in. U.S. 26 3853957 8 Connecting rod 27 3853413 16 Nut, connecting rod 28 3853162 16 Bolt, connecting rod 29 (3853156) 1 Crankshaft 30 3853200 1 Pin, flywheel 31 3852219 1 Valve, oil filter bypass 32 3850822 1 Retainer, oil pan drain 33 3852133 2 Screw, oil filter adapter to engine 34 3856594 1 Timing gear cover 35 3855739 10 Grommet, timing cover 36 3852654 1 Gasket, timing cover 37 3856119 1 Camshaft 38 3855972 1 Pin, camshaft sprocket 39 3852685 1 Chain, camshaft timing 40 (3855736) 2 Screw, timing cover 3855737 6 Screw, timing cover 41 3856120 1 Reinforcement, oil pan 3856121 1 Reinforcement, oil pan 42 3855112 1 Fitting, oil pan drain 43 3856114 1 Sprocket, camshaft 3856151 2 Washer, bolt, camshaft sprocket 44 3853958 1 Flywheel 45 3855970 1 Gear, flywheel 46 3851981 1 Washer, fitting to oil pan 47 3852489 1 Adapter, petcock 48 3852007 1 Washer, retainer, oil pan drain 49 3853168 4 Nut, oil pan 50 3853674 1 O-ring, retainer, oil pan drain 51 3855734 1 Vibration damper 52 3853917 1 Clutch

DESCRIPTION

7797230- 21- 54142881

52682

NOTES

0.25mm 0.51mm

0.25mm

Port Stbd

SX, DP-S

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Upd:7/24/2022

Crankcase

21

5.7GIINCCCE, 5.7GIPNCBCE, 5.7GIPNCSCE, 5.7GLPNCS REF PART NO. QTY DESCRIPTION 53 3853273 6 Nut 54 3853274 1 Stud 55 855656 1 Oscillation damper 56 835482 3 Screw, torsional damper to flywheel 57 3852690 1 Sprocket, crankshaft 58 940097 3 Washer, screw, damper to flywheel 59 942336 3 Spring washer, damper to flywheel 60 3854494 2 Drain cock, water drain, engine 3850802 2 Plug, water drain, engine 61 3852744 1 Baffle, oil 62 3856138 1 Gasket kit, oil pan 63 3856126 1 Strainer 64 3856140 1 Pin, timing indicator 65 3853800 1 Pressure sensor, oil pressure 872064 1 Pressure sensor, oil pressure, dual station 66 3852595 14 Bolt, oil pan 67 3853173 3 Bolt, camshaft sprocket 68 3850249 1 Tube, oil level gage 3852033 1 O-ring, oil tube to fitting 69 3857778 1 Sump 70 3853199 1 Retainer, oil pump shaft 71 3853198 1 Shaft, oil pump 72 3853134 5 Nut, oil deflector 73 3853234 2 Bolt, oil pump 74 3850474 1 Gauge 75 3856125 1 Oil pump 76 835440 1 Oil filter 77 3850490 1 Fitting, drain, knock sensor 78 3850418 1 Cap 79 3852113 1 Gasket, fuel pump plate 80 3852053 2 Flange screw, cover, fuel pump flange 81 (3853419) 2 Flange screw, cover, fuel pump flange 82 3852215 1 Sensor, oil pressure 83 3852503 1 Elbow, oil pressure sender to adapter 84 3855776 1 Adapter, oil pressure sending unit 85 941909 6 Spring washer, flywheel to crank 86 3856130 6 Bolt, flywheel to crank 87 3852663 2 Woodruff key

7797230- 21- 54142881

52682

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

NOTES SX, DP-S SX, DP-S 290 DP

290 DP 290 DP Early Late

Metric drain

Stbd

290 DP 290 DP

Upd:7/24/2022

Crankcase

21 5.8FSIINCS

27 29

14

26 28 25

15 7

32

41

16

21

20

32 49

35 40

12

4

1

39

17

5 18

30 48

2

4 34

8

19

62

31

5

42

59 53 3

6

54

57 65

43

44 70

61 25

68

45

67 69 22

22

56

63 37

32

33

60

50

46

66

24

36

13

23

58

51 45 55 71

23 47

9

38

1 10 64

1

11 53

52 72

Upd:7/24/2022

52692

7797230 -21 -54142830

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Crankcase

21

5.8FSIINCS REF PART NO. QTY DESCRIPTION 1 3855167 1 Base engine 3855168 1 Base engine 2 (3853007) 4 Guide sleeve, cylinder head to block 3 (3852650) 6 Cap plug, core hole 4 (3853008) 2 Cap plug, oil passage 5 (3853108) 6 Plug, oil gallery 6 (3853008) 2 Cap plug, indicator hole 7 (3852766) 1 Expansion plug, rear, cam, standard (3853009) 1 Cap plug, rear cam, 0.060 in. os 8 (3853076) 1 Locating pin, adapter hsg to block 9 (3853101) 9 Bolt, main bearing cap 10 (3853102) 1 Stud, main bearing cap 11 (3853026) 1 Nut, main bearing cap 12 (3853010) 1 Cap plug, rear hole in block 13 (3852793) 1 Crankshaft, 235 model 14 (3856753) 4 Piston ring kit (3856754) 1 Piston ring kit, 0.020 in. os 15 (3856752) 1 Piston, standard (3856751) 1 Piston, 0.020 in. os 16 (3852773) 8 Piston pin, piston, standard 17 (3852774) 16 Bearing, connecting rod, standard (3853081) 1 Bearing, connecting rod, 0.010 in. U.S. (3853083) 1 Bearing, connecting rod, 0.030 in. U.S. (3853082) 1 Bearing, connecting rod, 0.020 in. U.S. 18 (3850393) 8 Connecting rod 19 (3852675) 16 Nut, connecting rod 20 (3852674) 16 Bolt, connecting rod 21 (3853770) 1 Camshaft, Fi (3855272) 1 Camshaft, Fsi 22 (3852801) 8 Bearing, main, standard, upper (3853086) 1 Bearing, main, 0.010 in. U.S., upper (3853087) 1 Bearing, main, 0.020 in. U.S., upper (3853088) 1 Bearing, main, 0.030 in. U.S., upper 23 (3852802) 8 Bearing, main, standard, lower (3853092) 1 Bearing, main, 0.020 in. U.S., lower (3853093) 1 Bearing, main, 0.030 in. U.S., lower (3853091) 1 Bearing, main, 0.10 U.S., lower 24 (3852803) 2 Bearing, main, center, standard (3853096) 1 Bearing, main, center, 0.010 in. U.S. (3853097) 1 Bearing, main, center, 0.020 in. U.S. (3853098) 1 Bearing, main, center, 0.030 in. U.S. 25 (3852780) 1 Bearing, camshaft, front (3853018) 1 Bearing, front, 0.015 in. U.S. 26 (3852781) 1 Bearing, camshaft, center (3853019) 1 Bearing, center, 0.015 in. U.S. 27 (3852782) 1 Bearing, camshaft, rear (3853020) 1 Bearing, rear, 0.015 in. U.S. 28 (3852783) 1 Bearing, camshaft (3853022) 1 Bearing, front intermed, 0.015 in. U.S. 29 (3852784) 1 Bearing, camshaft, rear intermediate (3853023) 1 Bearing, 0.015 in. U.S. 30 (3852788) 2 Bolt, camshaft, thrust plate 31 (3852791) 1 Bolt, camshaft sprocket 32 (3856741) 1 Chain, set (3853903) 1 Chain 3852785 1 Sprocket, camshaft 3852794 1 Sprocket, crankshaft 33 (3852796) 1 Woodruff key, sprocket to crankshaft 34 (3852790) 1 Washer, camshaft sprocket 35 (3852786) 1 Locating pin, camshaft sprocket 36 (3852806) 1 Seal, crankshaft, rear 37 (3855197) 1 Vibration damper, crankshaft 38 (3853021) 1 Bolt, crankshaft damper 7797230- 21- 54142830

52692

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

NOTES 5.8Fi 5.8FSi

Contains rings for 2 pistons Contains rings for 2 pistons

Double roller not sold separately not sold separately not sold separately

4 holes

Upd:7/24/2022

Crankcase

21

5.8FSIINCS REF PART NO. QTY DESCRIPTION 39 (3852673) 1 Eccentric, fuel pump, outer 40 (3852789) 1 Eccentric, fuel pump, inner 41 (3852787) 1 Plate, camshaft thrust, standard (3853024) 1 Plate, 0.002 in. os, camshaft thrust (3853025) 1 Plate, 0.004 in. os, camshaft thrust 42 (3853893) 1 Timing gear casing, cylinder front 43 (3852768) 1 Indicator, timing 44 (3853035) 1 Insert, oil filter 45 (3853952) 1 Flywheel 46 (3852804) 1 Gear ring, flywheel 47 (3853827) 1 Seal, front cover 48 (3853078) 1 Clamp, distributor 49 3853077 1 Screw, clamp, distributor 50 3853273 6 Nut, flywheel & coupler to crankshaft 51 3854496 6 Washer, dampener to flywheel (3854497) 6 Lock nut, damper to flywheel 52 (3853557) 4 Flange screw, pulley to crankshaft 53 (3853862) 1 Rubber coupling, flywheel (3850520) 1 Oscillation damper, flywheel 54 3853274 6 Stud, flywheel & coupler to crankshaft 55 (3854495) 6 Stud, dampener to flywheel 56 (3853003) 1 Cover 57 835779 1 Oil filter 58 3852421 5 Screw, flywheel cover to hsg 59 3854494 2 Drain cock, engine water drain 60 (3855088) 1 V-belt pulley, crankshaft 61 3853800 1 Pressure sensor 872064 1 Pressure sensor 62 (3852767) 1 Gasket, front cover 63 (3853011) 1 Bolt, front cover, 2 in (3853012) 1 Bolt, front cover, 1-3/4 in (3853013) 1 Bolt, front cover, 2-1/4 in (3853014) 1 Bolt, front cover, 2-1/2 in 64 (3853075) 1 Washer, crankshaft damper 65 (3853640) 1 Fitting, oil pressure switch & sender 66 3854181 1 Breaker 67 (3854284) 1 Cap, fuel pump opening 68 3852600 1 Gasket, fuel pump opening 69 3853266 1 Flange screw, fuel pump cover 70 3852503 1 Elbow, street, oil press sw to tee 71 (3850412) 1 Bushing, pilot, crankshaft 72 (3855532) 8 Screw, flywheel to crankshaft

7797230- 21- 54142830

52692

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

NOTES

SX 290 DP

SX, DP-S 290 DP SX, DP-S 290 DP

4 holes

DP 290 DP

Upd:7/24/2022

Crankcase and Oil Pan

21 4.3GIJWTR, 4.3GSJWTR

Upd:7/24/2022

53327

7797230 -21 -54142947

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Crankcase and Oil Pan

21

4.3GIJWTR, 4.3GSJWTR REF PART NO. QTY DESCRIPTION 1 3858440 1 Base engine 2 3855742 6 Piston, standard (3855743) Piston, 0.50 mm os 3 3855740 6 Piston ring, standard (3855741) Piston ring, 0.50 mm os 4 (3856778) 1 Bearing, camshaft 5 3856140 1 Pin, rear oil seal housing 6 3852100 6 Core plug, expansion 7 3853209 1 Core plug, rear camshaft bearing 8 (3856772) Bearing, main, standard (3856773) Bearing, main 0.010 in os (3856774) Bearing, main 0.020 in os 9 3853114 4 Locating pin, cylinder head 10 3855972 2 Pin, timing cover 11 3856001 2 Pin, flywheel housing 12 3853214 10 Bolt, bearing cap 13 3854955 6 Bearing, rod, standard 14 3854173 6 Connecting rod 15 (3853148) 12 Nut, connecting rod 16 3853179 12 Bolt, connecting rod 17 3857716 1 Housing, rear oil seal 18 3857718 2 Stud, rear oil seal 19 3856926 1 Seal, rear oil 20 3852656 1 Gasket, rear oil seal housing 21 3853203 2 Bolt, rear oil seal 22 3853206 1 Nut, rear oil seal housing 23 3853205 1 Stud, rear oil seal housing 24 3855733 1 Crankshaft 25 3855969 1 Pin, flywheel 26 3853204 1 Bolt, rear oil seal 27 3852685 1 Chain 28 (3854319) 1 Sprocket, camshaft 29 3854329 1 Retainer, camshaft 30 3855734 1 Vibration damper 3855738 1 Stud, timing cover 31 3850802 2 Plug, water drain 32 3858437 1 Rubber coupling 33 3855735 1 Timing gear casing 34 3855737 4 Screw, timing cover (3855736) 2 Screw, timing cover 35 3855739 6 Grommet, timing cover 36 3853648 1 Woodruff key, crankshaft 37 3855817 4 Bolt, lifter guide retainer 38 3853274 6 Stud, coupler to engine 39 3855776 1 Adapter, oil sending unit 40 3854323 2 Bolt, camshaft retainer 41 3857532 1 Oil pressure sensor, oil pressure 872064 Pressure sensor, oil pressure dual station 42 3852690 1 Sprocket, crankshaft 43 (3854330) 3 Bolt, camshaft sprocket 44 3852503 1 Elbow, oil sending unit 45 3855825 2 Guide, valve lifter 46 3853273 6 Nut, stud, coupler to flywheel 47 (3854325) 1 Flywheel 48 3853207 1 Gear, flywheel 49 3854328 1 Camshaft 50 (3857717) 1 Pin, camshaft sprocket 51 3854320 1 Bolt, balancer shaft gear 52 (3854217) 1 Cap, balancer shaft 53 3857715 1 Shaft, balancer 54 3853209 1 Core plug, rear balancer shaft bearing 55 3854315 1 Bearing, balancer shaft rear 56 3853172 2 Screw, balancer shaft retainer 7797230- 21- 54142947

53327

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

NOTES As required As required

As required As required

Not shown SX, DP - S

As required

Upd:7/24/2022

Crankcase and Oil Pan

21

4.3GIJWTR, 4.3GSJWTR REF PART NO. QTY DESCRIPTION 57 3854314 1 Gear, balancer shaft 58 949518 1 Hexagon screw, damper (949519) 1 Screw, damper 59 3858177 1 Washer, damper 3852046 1 Tab washer, damper 60 (3852110) 1 Washer, damper 61 3850660 1 Fitting, oil pressure switch 62 3852215 1 Sensor, oil pressure 63 3850519 1 Bearing, balancer shaft, forward 64 3855801 1 Gasket kit, oil pan 65 3853198 1 Shaft, distributor to oil pump 66 3853199 1 Retainer, distributor to oil pump 67 3853234 2 Bolt, oil pump to block 68 3856125 1 Oil pump 69 3857714 1 Oil strainer, oil pump 70 (3855723) 1 Tube 71 3850473 1 Gauge 72 3852033 1 O-ring, oil gage tube to fitting 73 3852007 1 Washer, retainer, oil pan drain 74 3855721 1 Retainer, oil pan drain 75 3853674 1 O-ring, retainer, oil pan drain 76 3855722 1 Fitting, oil pan drain 77 3851981 1 Washer, fitting to oil pan 78 3855800 1 Oil pan (3858697) 1 Sump 79 3853174 1 Fitting, oil filter 80 841750 1 Oil filter 81 3857718 2 Stud, oil pan, front 82 3856930 2 Nut, oil pan 83 3855802 10 Bolt, oil pan

7797230- 21- 54142947

53327

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

NOTES SX, DP - S PJX SX, DP - S PJX Gi Gi

Part of engine gasket kit

Part of engine gasket kit Part of engine gasket kit WTC WTR

Upd:7/24/2022

Cylinder Head

21 5.7GIINCCCE, 5.7GIPNCBCE, 5.7GIPNCSCE, 5.7GLPNCS

19

24

23

20

17

16 15

14 26 13 2

7 6 9 8 10 27 12

5 18

1

25 22 3 11

4

21

Upd:7/24/2022

52681

7797230 -21 -54142882

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Cylinder Head

21

5.7GIINCCCE, 5.7GIPNCBCE, 5.7GIPNCSCE, 5.7GLPNCS REF PART NO. QTY 1 (3853852) 2 Head 2 3856115 16 Stud, rocker arm, standard (3853147) 1 Stud, rocker arm, 0.013 os 3 (3852451) 8 Valve, intake (3852449) 1 Valve, 0.015 in. os (3852450) 1 Valve, 0.030 in. os 4 3855808 8 Valve, exhaust (3856150) 1 Valve, 0.015 in. os 3855809 1 Valve, 0.030 in. os (3856149) 1 Valve, 0.035 in. os 5 (3853311) 2 Bracket 6 3853228 16 Valve spring washer, Valve Spring (3853229) 8 Rotator, exhaust exhaust 7 3855823 32 Valve cotter, valve stem 8 3853132 16 Valve stem seal, valve stem 9 (3853145) 16 Shield, valve stem 10 (3853227) 16 Spring 11 3853954 16 Valve tappet 12 3856122 14 Bolt, cylinder head, 3.75 in 3856123 4 Bolt, cylinder head, 3.00 in 3856124 16 Bolt, cylinder head, 1.75 in 13 3856118 16 Push rod 14 (3856128) 16 Rocker arm 15 3853158 16 Arm, rocker arm 16 (3853004) 16 Nut, rocker arm 17 3854009 2 Valve cover 18 (3853557) 2 Flange screw, lift bracket to engine 19 3856135 8 Bolt, valve cover 20 3852104 2 Elbow, valve cover 21 3853380 2 Cylinder head gasket, cylinder head 22 3851861 2 Spark plug kit 3851860 1 Spark plug kit 23 3854008 2 Oil filler cap, oil 24 3852103 1 Grommet, valve cover 25 3852471 1 Plug, cylinder head 26 3852687 2 Gasket, valve cover 27 3853226 8 Seal, exhaust, standard 3854956 16 Seal, o-ring

DESCRIPTION

7797230- 21- 54142882

52681

NOTES

0.33mm Standard 0.38mm 0.76mm Standard 0.38mm 0.76mm 0.89mm

95mm 76mm 45mm

4 pack 24 pack

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Upd:7/24/2022

Cylinder Head

21 5.8FSIINCS

22

7

14 13

19 1

9

17 31

12 21

2 4

18

16 11 29 10 15

30

6 25

5

8

24

3 23

20

28 27

32 26

Upd:7/24/2022

52691

7797230 -21 -54142833

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Cylinder Head

21

5.8FSIINCS REF PART NO. QTY DESCRIPTION 1 3854214 2 Cylinder head 2 (3853015) 3 Expansion plug, core hole 3 3853016 2 Insert, thermactor hole 4 (3853017) 8 Bushing, Valve Guide 5 (3852650) 2 Cap plug, core hole 6 (3853776) 8 Insert, exhaust valve seat 7 3852769 10 Bolt, cylinder head, 4 in (3852770) 10 Bolt, cylinder head, short 8 (3853730) 8 Valve, intake, standard (3853731) 8 Valve, exhaust, standard 9 (3851868) 2 Spark plug kit 10 (3853777) 8 Spring, exhaust (3853778) 8 Spring, intake 11 (3852811) 8 Retainer, valve spring, exhaust (3853766) 8 Retainer, valve spring, intake 12 (3852672) 32 Valve cotter, valve spring retainer 13 (3852671) 16 Spring seat, rocker arm 14 (3852814) 16 Bolt, rocker arm 15 (3853847) 16 Tappet 16 (3852813) 8 Sleeve, valve, spring retainer, intake 17 (3852815) 16 Arm 18 (3852817) 16 Push rod, standard 19 (3853907) 1 Valve cover, port (3854236) 1 Valve cover, starboard 20 (3852818) 2 Gasket, valve cover 21 (3853037) 12 Screw, valve cover 22 (3852707) 1 Oil filler cap 23 (3852837) 1 Clamp, engine cable assy & knock module 24 (3853583) 1 Bracket, lift, front (3853631) 1 Bracket, lift, rear 25 (3853419) 1 Flange screw, clamp, eng cable to cyl head, front 26 (3853557) 2 Flange screw 27 3853956 1 Sensor 28 3853154 2 Flange screw, lift bracket to upper cyl head 29 (3852670) 8 Valve stem seal, valve stem, intake, standard (3853771) 8 Seal, exhaust 30 3852434 2 Clamp, engine cable, front 31 (3852819) 8 Guide, rocker arm fulcrum 32 (3853732) 2 Cylinder head gasket

7797230- 21- 54142833

NOTES

To rear lifting eye mtg screw

52691

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Upd:7/24/2022

Cylinder Head

21 4.3GIJWTR, 4.3GSJWTR

29

16

28

28

17 27

13

12 7

18 2

22

15

5

25 14

8

11 26

24

6 1

20

23 10

21

9 19

Upd:7/24/2022

53328

3

4

7797230 -21 -54142948

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Cylinder Head

21

4.3GIJWTR, 4.3GSJWTR REF PART NO. QTY DESCRIPTION 1 3855813 2 Cylinder head 3859069 1 Cylinder head 2 3850844 6 Stud, rocker arm 3 3855810 6 Valve, intake 4 3855808 6 Valve, exhaust 3855809 6 Valve, 0.030 in. os 5 3855816 6 Valve cap, intake valve spring 6 3857648 6 Valve stem seal, exhaust 3855814 6 Valve stem seal, intake 7 3855823 24 Valve cotter, valve stem 8 3855815 12 Valve spring 9 3855811 12 Valve tappet 10 3856124 12 Bolt 3856123 4 Bolt 3856122 10 Bolt 11 3856118 12 Push rod, rocker arm 12 3854943 12 Kit 13 3853649 12 Nut, rocker arm 14 3854949 1 Valve cover, port 3854948 1 Valve cover, starboard 15 3854947 2 Grommet, valve cover 16 3854944 1 Oil filler cap 17 3854946 6 Bolt, valve cover 18 3852104 1 Elbow, valve cover 19 3854299 2 Cylinder head gasket, cylinder head 20 3854942 2 Gasket, valve cover 21 3856759 1 Spark plug kit, 6-pack 3851858 1 Spark plug kit, 24-pack 22 (3853311) 2 Bracket 23 3852092 1 Attaching clamp, engine cable to cylinder head 24 (3853557) 2 Flange screw, lift bracket to cylinder head 3853326 1 Flange screw, lift bracket to cylinder head 3853266 1 Flange screw, lift bracket to cylinder head 25 3855020 2 Grommet, valve cover screw 26 (3852146) 1 Clamp, starter leads to lift bracket 27 3856884 1 Valve 28 3852529 1 Hose clamp, PCV hose 29 (3854904) 1 Hose

7797230- 21- 54142948

53328

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

NOTES Repl by 3859069

Standard Standard

L=1.62'' (41mm) L=3 1/16'' (78mm) L=3 51/64'' (96mm)

Part of engine gasket kit

Port; rear Lower Front, upper Rear, upper

Cut to length

Upd:7/24/2022

Cylinder Head

211 5.7GIPNCACE, 5.7GIPNCMCE

19

24

23

20

17

16 15

14 26 13 2

7 6 9 8 10 27 12

5 18

1

25 22 3 11

4

21

Upd:7/24/2022

52681

7797230 -211 -54142808

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Cylinder Head

211

5.7GIPNCACE, 5.7GIPNCMCE REF PART NO. QTY 1 (3853852) 2 Head 2 3856115 16 Stud, rocker arm, standard (3853147) 1 Stud, rocker arm, 0.013 os 3 (3852451) 8 Valve, intake, standard (3852449) 1 Valve, intake, 0.015 os (3852450) 1 Valve, intake, 0.030 os 4 (3853164) 8 Valve, exhaust, standard (3853166) 1 Valve, exhaust, 0.015 os 5 (3853311) 1 Bracket, port, rear 6 3853228 16 Valve spring washer, Valve Spring (3853229) 8 Rotator, valve, exhaust 7 3853131 32 Valve cotter, valve stem 8 3853132 16 Valve stem seal, valve stem 9 (3853145) 16 Shield, valve stem 10 (3853227) 16 Spring 11 3853954 16 Valve tappet 12 3853230 14 Bolt, cylinder head, 3.75 in 3853231 4 Bolt, cylinder head, 3.00 in 3853232 16 Bolt, cylinder head, 1.75 in 13 3853157 16 Push rod 14 3853158 16 Arm 15 3853193 16 Ball 16 (3853004) 16 Nut 17 3854009 2 Valve cover 18 (3853557) 1 Flange screw, lift bracket to engine 19 3852688 8 Screw, valve cover 20 3852104 2 Elbow, valve cover 21 3853380 2 Cylinder head gasket, cylinder head 22 3851861 2 Spark plug kit, spark plug, 4-pack 23 3854008 2 Oil filler cap, oil 24 3852103 1 Grommet, valve cover 25 3852471 1 Plug, cylinder head 26 3852687 2 Gasket, valve cover 27 3853226 8 Seal, valve stem, intake, standard 3853645 8 Seal, valve stem, inlet, 0.015 in os (3853646) 8 Seal, valve stem, inlet, 0.030 in os

DESCRIPTION

7797230- 211- 54142808

52681

NOTES

Front, stbd

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Upd:7/24/2022

Flywheel Housing

21 4.3GIJWTR, 4.3GSJWTR

2

1

17

3

16 10

7

8

11

4 5

9

2 13

15

12

14

Upd:7/24/2022

53152

6

7797230 -21 -54142936

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Flywheel Housing

21

4.3GIJWTR, 4.3GSJWTR REF PART NO. QTY DESCRIPTION 1 (3858066) 1 Flywheel housing 2 3853266 1 Flange screw, flywheel housing to engine 968233 1 Flange screw, flywheel housing to engine 3853326 3 Flange screw, flywheel housing to engine 946472 3 Flange screw, flywheel housing to engine 3 (3855641) 1 Rubber ring 4 959243 2 Hex. socket screw, flywheel hsg to pump hsg 5 3852002 2 Tab washer 6 (3855457) 1 Clamp 7 3850571 2 Stud, flywheel housing to engine 3857937 2 Stud, flywheel housing to engine 8 3852058 2 Washer, ground stud, flywheel hsg (944633) 2 Washer, ground stud, flywheel hsg 9 (3852065) 4 Nut, ground 971071 4 Hexagon nut, ground 10 3852002 2 Tab washer, stud, flywheel housing 3852046 2 Tab washer, stud, flywheel housing 11 (3852070) 2 Washer, ground stud, flywheel housing 940147 2 Toothed washer, ground stud, flywheel housing 12 968004 8 Hex. socket screw, m14 x 40 13 3853273 6 Nut, flywheel & flange 14 (3858464) 1 Flange 15 3853274 6 Stud, flywheel, adapter flange to crankshaft 16 3855752 1 Hub 17 (3855459) 1 Rubber damper

7797230- 21- 54142936

53152

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

NOTES Port; WTC Port; WTR WTC WTR

Ground; WTC Ground; WTR WTC WTR WTC WTR WTC WTR WTC WTR

Upd:7/24/2022

Flywheel Housing and Mounts

21 5.7GIPNCBCE, 5.7GIPNCMCE

20

1

10 13

15 18

15

14

11

12 2

19 8

17 16

3

4

6

7

27 27

28

9 22 5

21

26

23 25 24 30 29

Upd:7/24/2022

52489

7797230 -21 -54160516

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Flywheel Housing and Mounts

21

5.7GIPNCBCE, 5.7GIPNCMCE REF PART NO. QTY DESCRIPTION 1 (3856699) 1 Flywheel housing 2 873013 1 Primary shaft 3 958859 1 Sealing ring, primary shaft 4 3851019 1 Ball bearing, primary shaft 5 914533 2 Snap ring, primary shaft 6 914462 1 Snap ring, primary shaft 7 958860 1 Sealing ring, primary shaft 8 854939 1 Cover plate, flywheel housing 9 947224 5 Hexagon screw, flywheel cover to housing 10 3853547 1 Flange screw 11 3850753 3 Flange screw, flywheel housing to engine 12 3860697 1 Bushing, primary shaft to crankshaft 13 3850571 2 Stud, flywheel housing to engine 14 3852058 2 Washer 3852002 2 Tab washer 15 (3852065) 4 Nut 16 854315 1 Clamping ring kit, flywheel housing 1 Ring 17 806624 3 Striker plate, clamp ring 18 191844 6 Hexagon screw 19 804190 2 Rubber ring 20 (3852070) 2 Washer 21 3853805 2 Rubber cushion, engine front 22 3852760 2 Bracket, front, port and starboard 23 3853326 6 Flange screw, front mount bracket to engine 24 3852566 2 Bolt, front mount 25 3852090 2 Tab washer, bolt, front mount, engine 26 3852433 2 Washer, front mount 27 3852021 6 Nut, bolt, mount bracket 28 3852428 2 Washer, front mount 29 (3852146) 1 Clamp, starter leads to stbd bracket 30 3852092 1 Attaching clamp, engine harness

7797230- 21- 54160516

52489

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

NOTES

Ground

not sold separately

Port and starboard

Front Upper Front Lower

Upd:7/24/2022

Flywheel Housing and Mounts

21 5.7GIPNCSCE, 5.7GLPNCS

6 1 20

29

8

7 21 19

5 14 15 3

10 4

2

12 16 17

27 28

11

30 18

22 27 23

27 13

26 31 9

25

24

Upd:7/24/2022

52488

7797230 -21 -54160546

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Flywheel Housing and Mounts

21

5.7GIPNCSCE, 5.7GLPNCS REF PART NO. QTY DESCRIPTION 1 3853457 1 Housing 2 3854604 1 Cover 3 3852834 1 Gasket 4 (3852832) 1 Hose, flywheel hsg 5 3852421 7 Screw, flywheel cover 6 3853392 2 Flange screw, flywheel hsg to engine 3853547 1 Flange screw, reservoir and flywheel hsg to engine 7 3852002 2 Tab washer, ground stud, flywheel hsg 8 3852058 2 Washer, ground stud, flywheel hsg 9 3853805 2 Rubber cushion, engine front 10 959968 4 Hexagon screw, rear mount to transom plate 11 3853806 2 Rubber cushion, transom plate 12 (3852155) 4 Washer, rear mount to transom plate 13 3850930 2 Hexagon screw, rear mount 14 3850929 2 Lock nut, rear mount 15 3852540 2 Washer, rear mount to flywheel hsg 16 3852539 2 Square nut, rear mount 17 3852622 2 Washer, rear mount 18 3852542 2 Washer, rear mount 19 3852483 2 Stud, flywheel housing to engine 20 (3852065) 2 Nut, terminal to ground stud, flywheel hsg 21 (3852070) 1 Washer, ground stud, flywheel hsg 22 3852760 2 Bracket, front, port and starboard 23 3853326 6 Flange screw, front mount bracket to engine 24 3852566 2 Bolt, front mount 25 3852428 2 Washer, bolt, front mount, engine 26 3852433 2 Washer, front mount 27 3852021 6 Nut, bolt, mount bracket 28 3852090 2 Tab washer, front mount 29 3852434 1 Clamp 3852092 1 Attaching clamp 30 (3852146) 1 Clamp, starter leads to stbd bracket 3852490 1 Attaching clamp 31 3853312 1 Clamp

7797230- 21- 54160546

52488

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

NOTES

Port and starboard

Ground Starboard

Front Lower Upper Front harness harness harness PS hose Starboard, Cooling hose

Upd:7/24/2022

Inboard Mounting Components

21 5.7GIINCCCE

20

26

21 28 25 23 22 24 27

41 35

33 34

4

29

5 1 3

13

8

15 12

37 42

36

2

19

30

31 32

6 7 14

16 12 15

17

10 11

14 7

18

38 43 44 45

Upd:7/24/2022

39 40

52661

9

7797230 -21 -54160677

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Inboard Mounting Components

21

5.7GIINCCCE REF PART NO. QTY DESCRIPTION 1 857334 1 Flywheel housing (857347) 1 Cover plate 2 1 Transmission 3 943589 1 Plug 4 955542 6 Hexagon screw, flywheel housing 5 942336 6 Spring washer, flywheel housing 6 947224 4 Hexagon screw, cover plate 7 (841247) 4 Dowel, engine mount 8 (841316) 2 Engine mounting 9 3807621 4 Anchorage, rubber 10 941914 6 Spring washer 11 955535 6 Hexagon screw, mount bracket to engine 946472 8 Flange screw, mount brkt. to engine 12 950355 4 Lock nut 13 955551 2 Hexagon screw 14 955902 6 Washer, large 15 955896 2 Washer, small 16 857336 2 Engine mounting 17 941909 2 Spring washer, rear mount 18 (955860) 2 Hexagon nut, rear mount 19 955552 2 Hexagon screw 20 (3851834) 1 Bracket, belt tensioner 21 944429 2 Flange screw 22 181875 1 Ball bearing, tensioner 23 861558 1 Pulley, tensioner 24 914526 1 Snap ring 25 (860659) 1 Sleeve 26 861672 1 Tensioner 27 965187 1 Flange screw, tensioner 28 3853368 1 V-belt 29 855656 1 Oscillation damper 30 835482 6 Screw 31 940097 6 Washer, damper 32 942336 6 Spring washer, damper 33 946752 11 Flange screw 34 941908 11 Spring washer 35 (3851872) 1 Hose, pump to cooler 36 961669 2 Hose clamp 37 (965547) 1 Bracket 38 (857045) 1 Attaching clamp 39 946440 1 Flange screw 40 948645 1 Flange lock nut 41 (3852332) 1 Hose, oil cooler to pump 42 1 Oil cooler 43 (3851911) 1 Bushing 44 (3851922) 1 Clamp, oil cooler 45 3851910 1 Water pipe

7797230- 21- 54160677

52661

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

NOTES Not shown, part not sold See HS1A catalog Not shown

Not shown

Front Rear

Not shown Not shown

Not shown Not shown See HS1A catalog Not shown Not shown

Upd:7/24/2022

Inboard Mounting Components

21 5.8FSIINCS

3

4

5 16

2 14 15 6

10

1

17 18

8

9

20 12 19

20

7

12 19

13 11

Upd:7/24/2022

53162

7797230 -21 -54142819

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Inboard Mounting Components

21

5.8FSIINCS REF PART NO. QTY DESCRIPTION 1 (3851723) 1 Flywheel housing (3853003) 1 Cover 3852421 5 Screw, flywheel cover to hsg 2 9 Screw 3 955555 4 Hexagon screw, flywheel housing to engine 4 941909 6 Spring washer, screw, flywheel housing 5 (3850520) 1 Oscillation damper, flywheel 6 (3854495) 6 Stud, dampener to flywheel 7 3854496 6 Washer, dampener to flywheel 8 (3854497) 6 Lock nut, dampener to flywheel 9 (3851758) 2 Adapter kit, rear mount 10 965187 8 Flange screw, rear engine mount to flywheel hsg 11 3807621 4 Anchorage 12 (955860) 4 Hexagon nut 13 (955860) 2 Hexagon nut, rear mount 14 (3851757) 2 Engine mounting, front mount to engine block 15 955551 4 Hexagon screw, mount assy, pin clamp 16 950355 4 Lock nut, mount assy, pin clamp 17 941909 4 Spring washer, mount assy, spring clamp 18 3853626 4 Flange screw, front mount bracket to engine 19 (841247) 1 Dowel 20 955902 4 Washer 941914 4 Spring washer

7797230- 21- 54142819

53162

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

NOTES Not shown Not shown part not sold

Upd:7/24/2022

Oil Pan and Oil Pump

21 5.8FSIINCS

Upd:7/24/2022

52514

7797230 -21 -54142824

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Oil Pan and Oil Pump

21

5.8FSIINCS REF PART NO. QTY 1 (3852823) 1 Gasket, oil pan 2 (3853005) 1 Retainer, oil pump shaft 3 3853006 4 Screw, oil pan 4 3853032 2 Screw, pickup tube 5 (3853033) 18 Screw, oil pan 6 (3850394) 1 Sump 7 (3853104) 1 Oil strainer 8 (3853105) 1 Shaft, oil pump 9 (3853106) 1 Reinforcement, oil pan, starboard 10 (3853107) 1 Reinforcement, oil pan, port 11 (3853908) 1 Pump 12 (3854170) 1 Tube, oil dipstick 13 3850473 1 Gauge 14 (3853725) 1 Washer 15 (3852609) 1 Retainer, oil pan drain 16 3855112 1 Fitting, oil pan drain 17 3853674 1 O-ring, retainer, oil pan drain 18 3852007 1 Washer, retainer, oil pan drain 19 (3853267) 1 Gasket, screen to oil pump 20 (3852788) 2 Bolt, oil pump to block 21 3852033 1 O-ring, oil gage tube to fitting

7797230- 21- 54142824

DESCRIPTION

52514

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Upd:7/24/2022

Oil Pan, Pump and Remote Filter

21 5.8FSIINCS

32

15

13 10

30 12

7

2

11 20 14

7

27

5

9

5

28 29

39

40 38

26 3

37

16 41

7

17 7

4

6

35

18 7

19

8 31

29 42

34 36 43 23

33 1

Upd:7/24/2022

53161

24 25 21

22

7797230 -21 -54142825

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Oil Pan, Pump and Remote Filter

21

5.8FSIINCS REF PART NO. QTY 1 3852033 1 O-ring, oil drain tube 2 (3853105) 1 Shaft, oil pump 3 (3854419) 1 Hose, adapter to filter 4 (3854418) 1 Hose, adapter to cooler 5 (3854417) 1 Hose, filter to cooler 6 3853006 4 Screw, oil pan 7 3850819 6 O-ring, oil hose 8 (3853106) 1 Reinforcement, oil pan, stbd 9 (3852620) 1 Cable tie, oil lines 10 (3852079) 1 Nut, oil cooler bracket 11 (3852218) 1 Clamp, oil cooler 12 (3852126) 1 Screw, oil cooler 13 3853236 1 Spacer, oil cooler 14 3854413 1 Bracket, oil filter 15 (3854592) 1 Oil filter housing, oil filter 16 (3854414) 1 Adapter, engine oil 17 3854416 1 O-ring 18 3852089 1 O-ring, retainer to adapter 19 (3854415) 1 Retainer, adapter 20 835779 1 Oil filter 21 (3852609) 1 Retainer, oil drain 22 3852007 1 Washer, Retainer 23 (3853725) 1 Washer, fitting 24 3853664 1 Fitting, oil drain 25 3853674 1 O-ring, oil drain 26 3853969 1 Oil cooler 27 3853266 2 Flange screw, bracket to elbow 28 (3850907) 1 Hose, oil cooler to oil cooler 29 3852602 3 Hose clamp, Hose 30 (3853005) 1 Retainer, oil pump shaft 31 (3855120) 1 Hose, cooler to thermostat 32 3853266 2 Flange screw, adapter to bracket 33 (3854170) 1 Tube, oil drain 34 3850473 1 Gauge 35 (3852823) 1 Gasket, oil pan 36 (3850394) 1 Sump 37 (3853908) 1 Pump 38 (3853267) 1 Gasket, pickup tube 39 (3853471) 2 Flange screw, pickup tube 40 3853032 2 Screw, pump to block 41 (3853104) 1 Oil strainer, oil pump 42 (3853033) 18 Screw, oil pan 43 (3853107) 1 Reinforcement, oil pan, port

7797230- 21- 54142825

DESCRIPTION

53161

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Upd:7/24/2022

Remote Oil Filter

21 5.8FSIINCS

Upd:7/24/2022

52511

7797230 -21 -54142852

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Remote Oil Filter

21

5.8FSIINCS REF PART NO. QTY 1 (3850882) 1 Filter, 5.0, 5.8 liter 3852011 4 O-ring, oil hose 2 (3854593) 1 Hose, engine oil to filter 3 3852089 1 O-ring, adapter retainer 4 (3854415) 1 Retainer 5 3854416 1 O-ring, adapter 6 (3852620) 2 Cable tie, oil lines 7 (3852838) 1 Adapter, remote oil filter 8 (3854414) 1 Adapter, engine oil 9 (3854594) 1 Hose, engine oil from filter 10 835779 1 Oil filter 11 (3854421) 1 Connector

7797230- 21- 54142852

DESCRIPTION

52511

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Upd:7/24/2022

Remote Oil Filter

21 4.3GIJWTR, 4.3GSJWTR

5

1 7 10

8

9

1 6

2

3 2 9 4 1

Upd:7/24/2022

52492

7797230 -21 -54142908

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Remote Oil Filter

21

4.3GIJWTR, 4.3GSJWTR REF PART NO. QTY 1 3850883 1 Oil filter, 4.3 liter 3852011 4 O-ring, oil hose 2 (3854587) 1 Hose, engine oil to filter 3 3852089 1 O-ring, adapter retainer 4 3854695 1 Retainer, adapter 5 3854416 1 O-ring, adapter to engine 6 (3852837) 1 Clamp, oil hoses to manifold 7 (3850959) 1 Cap, remote oil filter 8 (3854589) 1 Adapter, engine oil 9 (3854588) 1 Hose, engine oil from filter 10 841750 1 Oil filter

7797230- 21- 54142908

DESCRIPTION

52492

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Upd:7/24/2022

Remote Oil Filter

217 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS

5

1 7

10

8

9

1 6

2

3 2 9 4

1

Upd:7/24/2022

52683

7797230 -217 -54142909

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Remote Oil Filter

217

5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS REF PART NO. QTY 1 (3850884) 1 Filter, 5.7 liter 3852011 4 O-ring, oil hose 2 (3854591) 1 Hose, engine oil to filter 3 3852089 1 O-ring, adapter retainer 4 3853495 1 Retainer, oil filter adapter 5 3852470 1 O-ring, adapter to engine 6 (3852837) 1 Clamp, oil hoses to manifold 7 (3852838) 1 Adapter, remote oil filter 3852015 1 Connector 8 3853246 1 Adapter, engine oil 9 (3854590) 1 Hose, engine oil from filter 10 835440 1 Oil filter

DESCRIPTION

7797230- 217- 54142909

52683

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

NOTES Not shown

Upd:7/24/2022

Carburetor

23 5.7GLPNCS

2

38

16

32 2

39

15 2

1

12 14 37

2 2

29 11

5

13

2

2

6

2

18 20

2

2

17

19

7

2

2

8

2 10 9

23 27

2 21

3

22

33 31

24

34

30 26 25

33 4

Upd:7/24/2022

36

28

52672

35

7797230 -23 -54142805

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Carburetor

23

5.7GLPNCS REF PART NO. QTY DESCRIPTION 1 (3850245) 1 Carburetor (3853575) 1 Float 2 3854347 1 Repair kit (3854020) 1 Repair kit 21533400 1 Kit 3 3853280 1 Gasket, carburetor to adapter 4 3853279 1 Gasket, adapter to manifold 5 (3854257) 1 Diaphragm, accelerator pump, carburetor 6 (3853992) 1 Choke 7 3852082 1 Cap, Nipple 8 3852158 1 Cable tie, Nipple 9 (3852191) 1 Washer, choke ground 10 3852142 4 Nut, stud, carburetor mounting 11 3853560 1 Stud, flame arrestor 12 (3850458) 3 Pad, spacer 13 (3854026) 1 Flame shield 14 (3852695) 1 Connector, crankcase vent 15 3852435 1 Hose, crankcase vent, 9 in. (229 mm) 16 3852749 1 Nut, cover 17 (3853845) 1 Cable, choke ground 18 (3854258) 1 Terminal 19 (3852037) 1 Terminal, ring 20 (3854259) 1 Cover, terminal 21 (3850415) 1 Screw, throttle lever 22 (3852154) 1 Screw, throttle lever 23 (3853758) 1 Nut, throttle lever 24 3852420 1 Nut retainer, throttle lever 25 3852049 1 Washer, throttle cable to lever 26 3852052 1 Split pin, throttle cable to lever 27 (3850217) 1 Intermediate lever, throttle 28 (3853278) 1 Adapter, carburetor to intake manifold 29 (3853561) 1 Nut, flame arrestor 30 3852864 4 Screw, adapter to intake manifold 31 3853373 4 Stud, carburetor to adapter 32 3852007 1 Washer, cover 33 3850941 1 Adapter, throttle cable 34 3852193 1 Washer, throttle cable 35 3852052 1 Split pin, throttle cable 36 (3852019) 1 Retainer, throttle cable trunnion 37 (3850510) 1 Cover, flame arrestor 38 3850536 1 Decal, 5.7 GL 39 (3850545) 1 Decal, Volvo Penta

7797230- 23- 54142805

NOTES

replaced by next part number

52672

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Upd:7/24/2022

Carburetor

23 4.3GSJWTR

6 12 7 14 16 8

13

1

9

15

11 10

24

5

3

23

2

20 17

22 21

4

Upd:7/24/2022

19

18

53317

7797230 -23 -54142945

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Carburetor

23

4.3GSJWTR REF PART NO. QTY DESCRIPTION 1 3858333 1 Carburetor kit (3853575) 1 Float 2 (3854341) 1 Kit 3 3853497 1 Gasket, carburetor to adapter 4 (3852437) 1 Gasket, adapter, carburetor to intake manifold 5 (3854257) 1 Diaphragm, accelerator pump 6 (3853991) Diaphragm 7 (3853992) 1 Choke 8 3852082 1 Cap, nipple, carburetor 9 3852158 1 Cable tie, cap, nipple, carburetor assy 10 (3852191) 1 Washer, electric choke lead 11 3852142 4 Nut, stud, carburetor to adapter 12 3853560 1 Stud, flame arrestor & cover to carburetor 13 (3853845) 1 Cable, electric choke 14 (3854258) 1 Terminal, 0.250 15 (3852037) 1 Terminal, 0.312 16 (3854259) 1 Cover, terminal 17 (3852154) 1 Screw, throttle lever to carburetor 18 (3850415) 1 Screw, throttle lever 19 3852420 1 Nut retainer, throttle lever 20 (3850217) 1 Intermediate lever, carburetor 21 3853277 1 Adapter, carburetor to intake manifold 22 3852864 4 Screw, adapter, carburetor to intake manifold 23 (3853276) 4 Stud, carburetor to adapter 24 (3853758) 1 Nut, screw, throttle lever

7797230- 23- 54142945

NOTES Unnumbered parts serviced at assembly level only.

Part of engine gasket kit Part of engine gasket kit As required

Ground

Ground

53317

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Upd:7/24/2022

Fuel Pump

23 4.3GIJWTR, 4.3GSJWTR

18 19

5

17

3 2 13

14

4

20

15 21 16

1

7 6

12

8

9 11

10

Upd:7/24/2022

53318

7797230 -23 -54160365

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Fuel Pump

23

4.3GIJWTR, 4.3GSJWTR REF PART NO. QTY 1 3858261 1 Fuel pump 2 3850820 1 O-ring 3 856954 1 Nipple 4 3858345 1 Grommet 5 3858220 1 Fuel pipe 3858222 1 Fuel pipe 6 3853493 1 Fitting 7 3850819 1 O-ring 8 (3850861) 1 Kit 9 1 Connector 10 3862228 1 Fuel filter 11 (3853557) 2 Flange screw 12 (3852013) 1 Elbow 13 (3858233) 1 Bracket 14 (3853310) 1 Bracket 15 3853326 2 Flange screw 16 3853266 2 Flange screw 17 (3852210) 1 Bracket 18 (3852208) 2 Screw 19 3857533 1 Relay 20 (3858255) 1 Bracket 21 (3857938) 1 Screw

7797230- 23- 54160365

DESCRIPTION

NOTES

GL, GS Gi/GSi

Included in engine harness Included in engine harness

53318

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Upd:7/24/2022

Fuel Pump and Filter

23 5.7GLPNCS

Upd:7/24/2022

52673

7797230 -23 -54160681

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Fuel Pump and Filter

23

5.7GLPNCS REF PART NO. QTY DESCRIPTION 1 (3850861) 1 Kit 2 3851218 1 Fuel filter 3 3852113 1 Gasket, fuel pump plate 4 3852114 1 Plate, fuel pump mounting 5 3852062 2 Screw, plate to engine 6 (3852095) 1 Gasket, fuel pump to engine 7 (3852453) 1 Fitting, fuel pump outlet 8 (3853310) 1 Bracket, fuel pump, support bracket & filter 9 3855276 1 Pump 10 3852092 1 Attaching clamp, overflow hose 11 3852112 1 Push rod, fuel pump 12 (3852099) 1 Nut, fuel line clamp 13 3853393 2 Flange screw, fuel pump to engine 14 (3852621) 1 Bracket, fuel line clamp 15 (3852231) 1 Attaching clamp, fuel line 16 3852115 1 Flange screw, fuel line clamp to bracket 17 (3852486) 4 Cable tie, overflow hose to fuel line 18 (3850682) 1 Stud, anchor block 19 (3854104) 1 Tube, pump to carburetor 20 (3854242) 1 Hose, fuel pump overflow 21 3852158 2 Cable tie, overflow hose 22 3853169 X Sealant, manifold ends 23 (3853997) 1 Fuel pipe, filter to fuel pump 24 3852017 1 Adapter, fuel line 25 3853326 2 Flange screw, bracket to engine 26 (3852702) 1 Fitting, fuel line to filter 27 (3852013) 1 Elbow, inlet, fuel filter cover 28 3853326 2 Flange screw, filter to bracket

7797230- 23- 54160681

52673

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

NOTES

2V

Upd:7/24/2022

Fuel System

230 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE

15 14

6

8

13

7

10

5

75

11

9

12

16 13

4

74

17 3

76

73 72

2

82

18

1 77

22

78 79

71

19 20

21

23

81 80

24

26 27 28 29 30

70 25

69 61 5

58 60

10

67

55 51

66

31

41

32

46

54

53

42 45

56 68

41

57

59

43

44

40

47

33

34

39

50 52

65

38 36

48

64

35

37 62

49

63

Upd:7/24/2022

52671

7797230 -230 -54160682

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Fuel System

230

5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE REF PART NO. QTY DESCRIPTION 1 3854280 1 Fuel pump, electric, high pressure (3853605) 1 Seal 2 3850424 1 O-ring, 0.375 in (9.54 mm), fuel line to TBI 3 3852481 1 Grommet, fuel pump to cover, reservoir assy 4 (3850277) 1 Fuel pipe, HP pump to TBI 5 3850820 1 O-ring, fitting 6 3853494 1 Fitting, fuel line 7 (3853573) 1 Bracket, fuel pump grommet 8 (3850278) 1 Fuel pipe, tBI to reservoir 9 3850423 1 O-ring, 0.312 in (7.94 mm), fuel line to TBI 10 3852158 2 Cable tie, cable assy to fuel pump assy 11 3852017 1 Adapter, fuel line 12 3852462 1 Fitting, tBI to reservoir (3852453) 1 Fitting, fuel pump outlet 13 3852529 2 Hose clamp, hose, pulse limiter 14 3852225 1 Impulse limiter, reservoir to TBI adapter 15 3852503 1 Elbow, pulse limiter to TBI adapter 16 (3850689) 1 Hose, reservoir to pulse limiter 17 3853597 1 Elbow, vent, reservoir to intake 18 (3853616) 1 Protective cap, pressure valve 19 (3854152) 1 Valve, reservoir assy 20 (3853606) 8 Screw, cover to reservoir 21 (3854405) 1 Cap, reservoir assy 22 (3853577) 1 Gasket, float needle seat 23 (3853576) 1 Spring seat, float needle 24 (3853578) 1 Needle, float 25 (3852034) 1 Retainer, float pin 26 3853642 2 O-ring, retainer, fuel pump 27 (3853572) 1 Retainer, fuel pump to cover 28 3853579 1 Clip, needle to float 29 3853622 1 Pin, float hinge, reservoir 30 (3853575) 1 Float 31 3853574 1 Gasket, cover 32 (3854149) 1 Reservoir 33 3852052 1 Split pin 34 (3853580) 1 Hose, reservoir assy to oil cooler 35 (3853558) 2 Screw, reservoir to bracket 36 (3850657) 1 Nut, reservoir to bracket 37 3853547 1 Flange screw, vapor separator & bracket 38 3856449 1 Fitting, reservoir, port nipple 39 (3850271) 1 Bracket, reservoir to flywheel hsg 40 (3852480) 1 Elbow, reservoir to thermostat hsg 41 (3852196) 3 Hose clamp 42 (3852167) 1 Plug, reservoir drain 43 (3850653) 1 Hose 44 (3854925) 2 Hose clamp 45 (3850666) 1 Nipple 46 (3850633) 1 Hose 47 3853326 1 Flange screw, lift & fuel filter bracket to engine 48 (3853310) 1 Bracket, fuel filter 49 (3850374) 1 Kit, fuel reservoir 50 3853620 2 Hexagon screw, circuit breaker to bracket 51 (3853544) 1 Bracket, fuel pump & relay mounting 52 (3852210) 1 Bracket 53 (3852208) 2 Screw, relay & cable assy 54 3850403 1 Relay, fuel pump 55 3852481 1 Grommet, fuel pump to bracket 56 3854163 1 Automatic fuse, 20A, fuel pump 57 (3852231) 1 Attaching clamp, fuel line 58 3852115 1 Flange screw, fuel line clamp to bracket 59 (3852001) 1 Tab washer 60 (3852064) 2 Nut, circuit breaker terminals 61 3852029 1 Sensor, water temperature 7797230- 230- 54160682

52671

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

NOTES

Reservoir assy Return

Return

Reservoir assy Reservoir assy Reservoir assy

Reservoir assy Reservoir assy

Reservoir assy

Fuel pump

Upd:7/24/2022

Fuel System

230

5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE REF PART NO. QTY DESCRIPTION 62 (3850861) 1 Kit 63 3851218 1 Fuel filter 64 3853266 2 Flange screw, fuel pump, support bracket, fuel filter 65 (3852013) 1 Elbow, inlet, fuel filter cover 66 3853493 1 Fitting, fuel pump to fuel filter cover 67 3850819 1 O-ring, fitting 68 3854902 1 Fuel pump, low pressure 69 3853494 1 Fitting, fuel line 70 3850405 1 Gasket, adapter to intake manifold 71 (3850270) 1 Adapter, TBI to intake manifold 3850740 1 Plug, adapter, TBI to intake manifold 72 3850355 1 Gasket, TBI to adapter 73 (3850354) 1 Throttle body 74 3852160 3 Stud, TBI to adapter 75 3852142 3 Nut, stud, TBI to adapter 76 (3850297) 1 Bracket, throttle cable to throttle body assy 77 3853399 1 Flange screw, lever & pin assy to throttle body 78 3852420 1 Nut retainer, shoulder screw, throttle lever to TBI 79 3850411 1 Shoulder screw, lever & pin assy to throttle body 80 3850276 1 Fuel pipe, lp pump to reservoir 81 (3850275) 1 Bracket, fuel iine & hose to intake manifold 82 3856766 1 Cap, nipple, throttle body

7797230- 230- 54160682

52671

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

NOTES

Not shown

Upper Lower

Front; not shown

Upd:7/24/2022

Throttle Cable Connection

231 4.3GSJWTR

4 1

9

5

3

6

2 7 8

12

11

14

10 13

Upd:7/24/2022

53315

7797230 -231 -54169957

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Throttle Cable Connection

231

4.3GSJWTR REF PART NO. QTY 1 3860811 1 Bracket 2 (3850266) 1 Anchor 3 (3852048) 1 Screw 4 3852118 1 Nut 5 (3852019) 1 Retainer 6 3850941 1 Adapter 7 3852193 1 Washer 8 3852052 1 Split pin 9 X Cable 10 3850232 1 Intermediate lever 11 (3850415) 1 Screw 12 (3853758) 1 Nut 13 (3852154) 1 Screw 14 (3854468) 1 Lock nut

7797230- 231- 54169957

DESCRIPTION

53315

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Upd:7/24/2022

Vapor Separator Tank

23 4.3GIJWTR

Upd:7/24/2022

53316

7797230 -23 -54142939

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Vapor Separator Tank

23

4.3GIJWTR REF PART NO. QTY DESCRIPTION 1 (3852034) 1 Retainer, float pin 2 (3854152) 2 Valve, reservoir assy, hp pump fitting 3 3852462 1 Fitting, fuel line to reservoir 4 3852481 1 Grommet, fuel pump to cover 5 3852017 1 Adapter, fuel line 6 3853642 2 O-ring, retainer, fuel pump 7 (3853572) 1 Retainer, fuel pump to cover 8 (3853573) 1 Bracket, fuel pump grommet 9 3857728 1 Gasket, cover 10 (3853575) 1 Float, reservoir assy 11 (3853576) 1 Spring seat, float needle 12 (3853577) 1 Gasket, float needle seat 13 (3853578) 1 Needle, float 14 3853579 1 Clip, needle to float 15 3853597 1 Elbow, vent, reservoir to intake 16 (3852480) 1 Elbow, reservoir to thermostat hsg 17 (3853606) 8 Screw, cover to reservoir 18 (3853616) 2 Protective cap, pressure valve 19 3857650 1 Fuel pump, high pressure 20 (3854149) 1 Reservoir 21 (3852167) 1 Plug, reservoir drain 22 (3854405) 1 Cap, reservoir assy 23 (3854773) 1 Tube, tBI to reservoir 24 3858222 1 Fuel pipe, lp pump to reservoir 25 (3854924) 1 Fitting, hp fuel pump 26 (3850374) 1 Kit, fuel reservoir 27 3853794 4 Hose clamp 28 943367 1 Rubber hose, thermostat hsg to reservoir 29 1 reservoir to flywheel hsg 30 (3854775) 1 Tube, HP fuel pump to TBI 31 (3850657) 1 Nut, reservoir & bracket to flywheel hsg 32 (3852957) 1 Screw, reservoir & bracket to flywheel hsg 33 (3853558) 1 Screw, reservoir to bracket 34 (3852170) 1 Clamp, hose to pulse limiter 35 3852529 1 Hose clamp, hose to pulse limiter 36 3852503 1 Elbow, pulse limiter to adapter 37 (3854870) 1 Hose, reservoir to pulse limiter 38 (3853262) 1 Screw, bracket, flywheel hsg to engine 965220 1 Flange screw, bracket, flywheel hsg to engine 39 3850423 1 O-ring, fuel line to fuel regulator 40 3850424 1 O-ring, fuel line to fuel rail 41 3852225 1 Impulse limiter 42 3856449 1 Fitting, reservoir, port nipple 43 943367 1 Rubber hose, reservoir to riser 44 3853598 2 Elbow, riser, thermostat housing 45 3852602 2 Hose clamp, cap to reservoir assy 46 3852476 2 Cap, reservoir cap

7797230- 23- 54142939

53316

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

NOTES

Reservoir assy LP pump to reservoir Part of engine gasket kit Reservoir assy Reservoir assy Reservoir assy Reservoir assy Reservoir assy Reservoir assy Reservoir assy

Reservoir assy

WTC WTR

Upd:7/24/2022

Exhaust

25 4.3GIJWTR, 4.3GSJWTR

7

10 11

6 10 5

8

9

2 1

4 20

2 3

21

12 18 13 15 16

14

Upd:7/24/2022

19

17

53330

7797230 -25 -54160368

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Exhaust

25

4.3GIJWTR, 4.3GSJWTR REF PART NO. QTY 1 3857944 2 Elbow 2 3850740 4 Plug 3 3850999 4 Plug 4 3857763 2 Fitting 5 3857761 2 Valve 6 (3857178) 2 Hose 7 3852830 8 Screw 8 3852002 8 Tab washer 9 3852058 8 Washer 10 3853860 8 Hose clamp 11 3852696 2 Hose 12 3863191 1 Gasket kit 2 Gasket 13 3857656 2 Exhaust manifold 14 3852538 2 Elbow 15 3858291 2 Reduction sleeve 16 3850802 2 Plug 17 3857184 12 Flange screw 18 3853412 2 Gasket 19 3854874 2 Exhaust pipe 20 3857843 2 Hose 21 3853780 4 Hose clamp

7797230- 25- 54160368

DESCRIPTION

53330

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Upd:7/24/2022

Exhaust and Cooling

25 5.7GIINCCCE, 5.7GIPNCBCE, 5.7GIPNCSCE, 5.7GLPNCS

22

63

10

12 11

60 8 49 7 61

28 44

39 62

64

50

47

51

39 46

6 48 60 38

37 53 29 37 41

9

52

47

44

39

2

58 54

59

5 10

36

15 43 18

35

32

31

34

4 33 27

26

19 56 13

57

5

20

40

34

42

19 14

17 1

Upd:7/24/2022

16

30 45

25 21

55 3 24 23 52678

7797230 -25 -54160688

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Exhaust and Cooling

25

5.7GIINCCCE, 5.7GIPNCBCE, 5.7GIPNCSCE, 5.7GLPNCS REF PART NO. QTY DESCRIPTION 1 3852046 1 Tab washer, harmonic balance 2 3850214 1 Exhaust pipe 3852738 1 Exhaust pipe 3 3851000 1 Exhaust pipe 4 3852742 2 Hose, upper exhaust pipe to exhaust pipe 5 3852604 8 Hose clamp, hose, upper to lower exhaust pipe 6 3853401 1 Flange screw, thermostat hsg to engine 7 3852002 8 Tab washer, exhaust elbow to manifold 8 3852830 8 Screw, exhaust elbow to manifold 9 3850496 2 Gasket, exhaust elbow to manifold 10 3852374 2 Manifold, port & starboard 11 3852476 2 Cap, exhaust manifold 12 3852602 2 Hose clamp, hose to exhaust manifold 13 3852220 1 Pulley, water pump 14 3852137 1 Pulley, crankshaft 15 978457 1 V-belt, water pump 16 (3852110) 1 Washer, harmonic balance 17 3852131 1 Screw, harmonic balance (949519) 1 Screw, harmonic balance 18 (3855593) 1 Bracket, water pump 19 3856147 2 Stud, water pump 20 3856136 1 Bolt, water pump, short (3856137) 1 Bolt, water pump, long 21 3855472 4 Flange screw, exhaust pipe to gimbal hsg 947790 4 Flange screw 22 3853404 12 Nut, exhaust manifold to engine 23 3855281 1 Exhaust pipe kit 24 3850794 1 Exhaust pipe 25 (3852753) 2 Pin, exhaust seal assy to exhaust pipe 26 (3855517) 4 Bushing, exhaust seal assy to exhaust pipe 27 (3853864) 2 Seal 28 3852467 12 Stud, exhaust manifold to engine 29 3852111 1 Gasket, thermostat hsg to intake manifold 30 3853850 1 Circulation pump 31 3850802 2 Plug, 1 inch 32 (3852135) 1 Plug, ¾ inches 33 3850595 1 Gasket, water pump cover 34 3852477 2 Gasket, pump to block 35 3852162 2 Washer, screw, water pump to bracket 36 (3850361) 1 Hose, transom to water pump 37 3852098 2 Hose clamp, hose, thermostat hsg to water pump 38 3856769 1 Hose, thermostat hsg to water pump 3852288 1 Hose, thermostat hsg to water pump 39 3852602 3 Hose clamp, hose to exhaust manifold 40 3853390 4 Screw, water pump pulley to hub 41 3856961 1 Thermostat, engine 42 3855717 3 Screw, pulley to crankshaft 43 3852602 1 Hose clamp, hose, water pump outlet 44 3852746 2 Hose, thermostat hsg to manifold 3852488 1 Hose, thermostat hsg to manifold 45 978547 1 V-belt, alternator to pulley 46 (3852649) 1 Bracket, center lift 47 3853860 8 Hose clamp, hose, exhaust elbow 48 3856444 2 Exhaust pipe 3850740 2 Plug, exhaust elbow 49 3852468 1 Gasket, manifold to engine 50 3852696 2 Hose, exhaust elbow to exhaust pipe 51 3853391 1 Flange screw, lift bracket & thermostat hsg 52 3852071 1 O-ring, thermostat 53 3850360 1 Housing, thermostat hsg 54 3851982 1 Seawater pump 55 (3851991) 1 V-belt pulley, water pump 56 3853155 2 Flange screw, water pump to bracket 7797230- 25- 54160688

52678

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

NOTES Port & stbd; 290 DP Port & stbd; SX, DP-S 290 DP

Short

GL/GS

SX, DP-S 290 DP

25.45mm 19.09mm

Stbd

Not shown Upper

Upd:7/24/2022

Exhaust and Cooling

25

5.7GIINCCCE, 5.7GIPNCBCE, 5.7GIPNCSCE, 5.7GLPNCS REF PART NO. QTY DESCRIPTION 57 3853326 2 Flange screw, lift bracket, fuel pump & relay assy 3853393 2 Flange screw, fuel pump to engine 58 3855682 1 Hose, gimbal hsg to water pump 3855746 1 Hose, gimbal hsg to water pump 59 3852602 1 Hose clamp, hose, water pump outlet 3853786 1 Hose clamp, hose, water pump outlet 60 3853780 2 Hose clamp, hose to thermostat hsg 61 3852058 8 Washer, exhaust elbow to manifold 62 3853598 1 Elbow, thermostat hsg 63 (857045) 1 Attaching clamp, water hose, cooler to thermostat 64 3850363 1 Hose, cooler to thermostat (3855683) 1 Hose, pump to reservoir

7797230- 25- 54160688

52678

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

NOTES GL/GS

Not shown

Upd:7/24/2022

Exhaust and Cooling

25 5.7GIPNCACE, 5.7GIPNCMCE

22

63

10

12 11

60 8 49 7 61

28 44

39 62

64

50

47

51

39 46

6 48 60 38

37 53 29 37 41

9

52

47

44

39

2

58 54

59

5 10

36

15 43 18

35

32

31

34

4 33 27

26

19 56 13

57

5

20

40

34

42

19 14

17 1

Upd:7/24/2022

16

30 45

25 21

55 3 24 23 52678

7797230 -25 -54142802

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Exhaust and Cooling

25

5.7GIPNCACE, 5.7GIPNCMCE REF PART NO. QTY DESCRIPTION 1 3852046 1 Tab washer, harmonic balance 2 3850214 2 Exhaust pipe, upper, 290 DP 3 3851000 1 Exhaust pipe 4 3852742 2 Hose, upper exhaust pipe to exhaust pipe 5 3852604 8 Hose clamp, hose, exhaust pipe upper 6 3853401 1 Flange screw, thermostat hsg to engine 7 3852002 6 Tab washer, exhaust elbow to manifold 8 3852830 6 Screw, elbow to exhaust manifold 3853266 2 Flange screw, elbow to exhaust manifold 9 3850496 2 Gasket, exhaust elbow to exhaust pipe, upper 10 3852374 2 Manifold, port & starboard 11 3852476 2 Cap, exhaust manifold 12 3852602 2 Hose clamp, cap to exhaust manifold 13 3852220 1 Pulley, water pump 14 3852137 1 Pulley, crankshaft 15 3852336 1 V-belt, water pump 16 (3852110) 1 Washer, harmonic balance 17 3852131 1 Screw, harmonic balance (949519) 1 Screw, harmonic balance 18 (3852284) 1 Bracket, water pump 19 3856147 2 Stud, water pump 20 (3856137) 1 Bolt, long, water pump 3856136 1 Bolt, short, water pump 21 3855472 4 Flange screw, exhaust pipe to gimbal hsg 22 3853404 12 Nut, exhaust manifold to engine 23 3855281 1 Exhaust pipe kit 24 3852738 1 Exhaust pipe 25 (3852753) 2 Pin, exhaust seal assy to exhaust pipe 26 (3853864) 2 Seal, exhaust pipe 27 (3855517) 4 Bushing, exhaust seal assy to exhaust pipe 28 3852467 12 Stud, exhaust manifold to engine 29 3852111 1 Gasket, thermostat hsg to internal manifold 30 3853850 1 Circulation pump 31 3850802 2 Plug, 1 inch 32 (3852135) 1 Plug, 3/4 in 33 3850595 1 Gasket, water pump cover 34 3852477 2 Gasket, pump to block 35 (3852054) 2 Washer, screw, water pump to bracket 36 (3850361) 1 Hose, transom to water pump 37 3852098 2 Hose clamp, Hose 38 3852288 1 Hose, thermostat hsg to water pump 39 3852602 3 Hose clamp, Hose 40 3853390 4 Screw, water pump pulley to hub 41 3852216 1 Thermostat, engine 42 (3853418) 3 Screw, pulley to crankshaft 43 3850422 1 Hose clamp, hose, water pump inlet 44 3852488 1 Hose, thermostat hsg to manifold, stbd 3852746 1 Hose, thermostat hsg to manifold, port 45 3853368 1 V-belt, alternator to pulley 46 (3852649) 1 Bracket, center alignment 47 3853860 8 Hose clamp, hose, exhaust elbow 48 3855270 2 Exhaust pipe 3850740 2 Plug, exhaust elbow 49 3852468 1 Gasket, manifold to engine 50 3852696 2 Hose, high rise to elbow 51 3853391 1 Flange screw, lift bracket & thermostat hsg 52 3852071 4 O-ring, thermostat 53 3850360 1 Housing, thermostat hsg 54 3851623 1 Seawater pump 55 3852505 1 Pulley, crankshaft, water pump 56 (3853397) 2 Screw, water pump to bracket 3853155 2 Flange screw, water pump to bracket 57 3853326 2 Flange screw, lift bracket, fuel pump &relay assy 7797230- 25- 54142802

52678

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

NOTES

290 DP To exhaust pipe lower SX

GL

Therm hsg to water pump

To upper exhaust pipe Not shown

To intake manifold

Upd:7/24/2022

Exhaust and Cooling

25

5.7GIPNCACE, 5.7GIPNCMCE REF PART NO. QTY DESCRIPTION 3853393 2 Flange screw, fuel pump to engine 58 (3855601) 1 Hose, water pump to fuel reservoir 59 3853786 1 Hose clamp, hose, water pump outlet 60 3853780 2 Hose clamp, hose to thermostat hsg 61 3852058 8 Washer, exhaust elbow to manifold 62 3853598 1 Elbow, thermostat hsg 63 (857045) 1 Attaching clamp, water hose, coller to thermostat 64 3850363 1 Hose, oil cooler to thermostat hsg

7797230- 25- 54142802

52678

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

NOTES GL

Upd:7/24/2022

Exhaust and Cooling

25 5.8FSIINCS

52

54 23

8

20 10

50

18

16

34

22

53

46

11 8

17 45

51

19 7

2

40

24

61

35 3 5 4 24

6 29

21

38

1 17

15

18 9 26

60

18

25 14

58

45 33 55 31 48

30

41 36

59 12

56

25 13 62

49

47

32

57

39 28

37 42

43

44 27

12

Upd:7/24/2022

53159

7797230 -25 -54142814

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Exhaust and Cooling

25

5.8FSIINCS REF PART NO. QTY DESCRIPTION 1 (3853245) 1 Adapter, thermostat hsg 2 3853651 8 Screw, high rise elbow to exhaust manifold 3 3852111 1 Gasket, thermostat hsg to engine 4 3852071 1 O-ring, thermostat 5 3852216 1 Thermostat, engine 6 (3853471) 2 Flange screw, adapter to intake manifold, therm hsg 7 3850360 1 Housing, thermostat hsg 8 (3852196) 1 Hose clamp, hose to reservoir, antisiphon valve 9 3853155 6 Flange screw, exhaust manifold 10 3853391 1 Flange screw, lift bracket & thermostat hsg 11 3853401 1 Flange screw, thermostat hsg to adapter, short 12 3852098 2 Hose clamp, therm hsg to water pump 13 3852300 1 Hose, thermostat hsg to water pump 14 3853404 12 Nut, exhaust manifold to engine 15 (3853633) 1 Hose, thermostat hsg to exhaust manifold 16 (3853420) 1 Hose, thermostat hsg to exhaust manifold 17 3853780 2 Hose clamp, to thermostat hsg 18 3852602 2 Hose clamp, cap to exhaust manifold 19 3852602 1 Hose clamp, to thermostat hsg inlet 20 (3853581) 1 Hose, oil cooler to thermostat hsg 21 3852456 1 Gasket, therm adapter to intake manifold 22 3852476 2 Cap, exhaust manifold 23 3852602 2 Hose clamp, to exhaust manifold 24 3852604 8 Hose clamp, hose, exhaust pipe upper to lower 25 3852604 8 Hose clamp, hose, exhaust pipe upper to lower 26 3853434 10 Stud, exhaust manifold to cylinder head 27 3855472 4 Flange screw, pipe to gimbal 28 3855281 1 Exhaust pipe kit 3851000 1 Exhaust pipe 29 3850496 2 Gasket, elbow to exhaust manifold 30 3850422 1 Hose clamp, water pump inlet 31 (3850361) 1 Hose, transom to water pump (3852331) 1 Hose, gimbal hsg to water pump 32 (3852753) 2 Pin, exhaust seal assy to exhaust pipe 33 (3855517) 4 Bushing, exhaust seal assy to exhaust pipe 34 (3852649) 1 Bracket, center lift 35 (3855269) 1 Exhaust pipe, starboard 3855271 1 Exhaust pipe, port 3850740 2 Plug, exhaust elbow 36 (3853864) 2 Seal, exhaust pipe 37 3853390 4 Screw, water pump pulley to hub 38 (3853615) 2 Exhaust pipe, exhaust pipe assy to exhaust elbow (3853609) 2 Exhaust pipe 3854500 2 Exhaust pipe, upper high rise elbow to Y-pipe 39 (3854187) 1 Pulley, water pump 40 3853608 2 Hose, exhaust elbow to exhaust pipe, upper 41 3852741 2 Hose, upper exhaust pipe to exhaust pipe 42 (3853796) 1 Pump 43 (3850596) 1 Gasket, water pump plate 44 (3852824) 1 Gasket, water pump 45 3852347 2 Exhaust manifold, exhaust 46 3853598 1 Elbow, hose to reservoir 47 (3853787) 1 Temperature sensor, water temperature 48 (3855640) 1 Bracket, water pump 49 973535 1 V-belt, water pump 50 (3850633) 1 Hose, antisiphon valve to therm hsg 51 (3852088) 1 Clamp, hose, therm hsg to reservoir 52 (3850654) 1 Hose, reservoir to antisiphon valve 53 (3850666) 1 Nipple, hoses, thermostat hsg to reservoir 54 (3854925) 1 Hose clamp, hose, antisiphon valve from reservoir 55 3853326 2 Flange screw, water pump bracket to engine 56 (3853397) 2 Screw, water pump to bracket 57 3853713 1 V-belt, alternator pulley 7797230- 25- 54142814

53159

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

NOTES

To intake manifold

Port Stbd

290 DP SX, DP-S

5.8L 5.0L, SX 5.0L, 290 DP

Port & stbd

Upd:7/24/2022

Exhaust and Cooling

25

5.8FSIINCS REF PART NO. QTY DESCRIPTION 58 (3852332) 1 Hose, water pump to reservoir 59 3852602 1 Hose clamp, gimbal housing 60 3851623 1 Seawater pump 61 3853742 2 Gasket, manifold to engine 62 (3852054) 2 Washer, screw, water pump to bracket

NOTES

7797230- 25- 54142814

Upd:7/24/2022

53159

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Exhaust Riser, 3'' Extension

25 5.8FSIINCS

1

4

3

2

Upd:7/24/2022

52689

7797230 -25 -54142920

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Exhaust Riser, 3'' Extension

25

5.8FSIINCS REF PART NO. QTY 1 (3850498) 1 Extension kit 3853621 2 Extension 2 3850496 4 Gasket 3 3853621 2 Extension 4 956584 8 Hex. socket screw

7797230- 25- 54142920

DESCRIPTION

52689

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Upd:7/24/2022

Exhaust, 3'' Risers

251 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS

3

1

2

Upd:7/24/2022

52495

7797230 -251 -54142854

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Exhaust, 3'' Risers

251

5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS REF PART NO. QTY 1 3850497 1 Manifold 2 3850496 2 Gasket 3 3853427 2 Exhaust riser

7797230- 251- 54142854

DESCRIPTION

52495

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Upd:7/24/2022

Exhaust, 3'' Risers

251 4.3GIJWTR, 4.3GSJWTR

3

1

2

Upd:7/24/2022

52495

7797230 -251 -54142919

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Exhaust, 3'' Risers

251

4.3GIJWTR, 4.3GSJWTR REF PART NO. QTY 1 (3856259) 1 Exhaust pipe elbow 2 3850496 2 Gasket 3 3856484 2 Kit

7797230- 251- 54142919

DESCRIPTION

52495

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Upd:7/24/2022

Fuel System & Lower Intake Manifold

25 5.8FSIINCS

Upd:7/24/2022

52686

7797230 -25 -54160621

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Fuel System & Lower Intake Manifold

25

5.8FSIINCS REF PART NO. QTY DESCRIPTION 1 (3852034) 1 Retainer, float to pin 2 (3854152) 1 Valve, reservoir assy 3 (3852453) 1 Fitting, cover, reservoir assy, return 4 3852481 1 Grommet, fuel pump to cover, reservoir assy 5 (3852506) 1 Fitting, pump to reservoir 6 3853642 2 O-ring, retainer, fuel pump 7 (3853572) 1 Retainer, fuel pump to cover 8 (3853573) 1 Bracket, fuel pump grommet, reservoir assy 9 3853574 1 Gasket, cover, reservoir assy 10 (3853575) 1 Float, reservoir assy 11 (3853576) 1 Spring seat, float needle, reservoir assy 12 (3853577) 1 Gasket, float needle seat, reservoir assy 13 (3853578) 1 Needle, float, reservoir assy 14 3853579 1 Clip, needle to float, reservoir assy 15 3853597 1 Elbow, vent, reservoir to intake 16 (3852480) 1 Elbow, reservoir to thermostat hsg 17 (3853606) 8 Screw, cover to reservoir 18 (3853616) 1 Protective cap, pressure valve 19 3854280 1 Fuel pump, electric 20 (3854149) 1 Reservoir 21 3852093 1 Stud, bracket & cooler mount 22 (3852167) 1 Plug, reservoir drain 23 (3853544) 1 Bracket, support, fuel pump & relay mounting 24 (3854710) 1 Breaker, water temperature 25 (3854405) 1 Cap, reservoir 26 (3852001) 2 Tab washer, circuit breaker terminals 27 (3854158) 1 Sensor, air charge temperature 28 (3853913) 1 Intake gasket kit, intake manifold 29 (3852013) 1 Elbow, inlet, fuel filter cover 30 (3852064) 2 Nut, circuit breaker terminals 31 (3852208) 2 Screw, relay & cable assy 32 3852158 2 Cable tie, cable to fuel pump assy 33 3853620 2 Hexagon screw, circuit breaker to bracket 34 3852481 1 Grommet, fuel pump to bracket 35 (3853769) 1 Inlet manifold 36 (3850861) 1 Kit 37 3851218 1 Fuel filter 38 (3853545) 1 Fitting, fuel pump 39 3850820 1 O-ring, fitting 40 (3853570) 1 Bracket, pump, filter, circuit breaker & support 41 3854902 1 Fuel pump, low pressure 42 3854163 1 Automatic fuse, 20A, fuel pump 43 (3853036) 1 Bolt, intake manifold 44 (3850925) 8 Injector 45 (3853733) 1 O-ring 46 (3854154) 1 Fuel pipe, reservoir to fuel line, feed 47 (3854155) 1 Fuel pipe, regulator to reservoir 48 (3854165) 1 Fuel pipe, fuel pump to reservoir, low pressure 49 3852043 1 Screw, clamp & spacer to valve cover 50 (3853617) 1 Bushing, clamp, fuel line to volve cover 51 (3852231) 1 Attaching clamp, fuel line to valve cover, port 52 3853266 2 Flange screw, fuel pump, support bracket, 53 (3853558) 2 Screw, fuel filter bracket to cyl head 54 (3854153) 1 Fuel pipe, fuel injectors to intake 55 (3854237) 1 Regulator kit 56 (3853737) 1 Gasket 57 (3853738) 1 O-ring 58 (3853739) 3 Screw 59 (3854152) 4 Valve 60 (3853616) 1 Protective cap 61 3852259 1 Relay, fuel pump 62 3853493 1 Fitting, fuel pump to fuel filter cover 63 3850819 1 O-ring, fitting 7797230- 25- 54160621

52686

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

NOTES

Low pressure fuel pump Reservoir assy

Reservoir assy High pressure

Intake manifold, front Fuel pump

Fuel pump

Port Fuel filter to bracket

Upd:7/24/2022

Fuel System & Lower Intake Manifold

25

5.8FSIINCS REF PART NO. QTY DESCRIPTION 64 (3854159) 1 Sensor, coolant temperature 65 (3852213) 4 Screw, fuel line assy to intake manifold 66 (3852210) 1 Bracket, relay 67 (3854150) 1 Wiring harness 68 3853680 8 Connector, injector 69 3853679 2 Terminal 70 (3853708) 1 Connector 71 (3853709) 1 Retainer 72 (3853710) 1 Terminal 73 (3853711) 8 Receptacle, injector 74 (3852230) 1 Plug, connector seal 75 (3853740) 8 Terminal 76 (3850374) 1 Kit, fuel reservoir

7797230- 25- 54160621

52686

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

NOTES Fuel injectors

Upd:7/24/2022

Intake Manifold

25 5.7GLPNCS

Upd:7/24/2022

52679

7797230 -25 -54160680

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Intake Manifold

25

5.7GLPNCS REF PART NO. QTY DESCRIPTION 1 (3854268) 1 Exhaust manifold 2 3855935 8 Flange screw, intake manifold 3 3850740 1 Plug, intake manifold 4 (3853333) 4 Stud, carburetor to intake manifold 5 3852108 1 Clamp, distributor 6 (3853557) 1 Flange screw, distributor clamp to engine 7 3852118 1 Nut, anchor, throttle cable to bracket 8 (3853428) 2 Flange screw, bracket, throttle anchor 9 (3850222) 1 Bracket 10 (3850266) 1 Anchor, throttle cable 11 (3852048) 1 Screw, anchor, throttle cable to bracket 12 3852109 1 Gasket, distributor 13 (3854269) 1 Intake gasket kit, manifold 14 3852029 1 Sensor, water temperature 872068 1 Temperature sensor, water temperature, dual station

7797230- 25- 54160680

52679

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Upd:7/24/2022

Intake Manifold

25 4.3GIJWTR, 4.3GSJWTR

Upd:7/24/2022

52496

7797230 -25 -54143076

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Intake Manifold

25

4.3GIJWTR, 4.3GSJWTR REF PART NO. QTY DESCRIPTION 1 3855805 1 Inlet pipe, 2V 3855806 1 Inlet pipe, 4V 2 3852092 2 Attaching clamp, engine cable to lift bracket 3 (3852048) 1 Screw, anchor, throttle cable to bracket 4 (3850266) 1 Anchor, throttle cable 5 3857411 1 Bracket, throttle cable to engine 3855509 1 Bracket, throttle cable to engine 6 3852118 1 Nut, anchor, throttle cable to bracket 7 (3852019) 1 Retainer, throttle cable 8 3855807 1 Intake gasket kit, intake manifold 9 3852434 3 Clamp, engine cable to manifold 10 872068 1 Temperature sensor, water temperature, dual station 3852029 1 Sensor, water temperature 11 3856765 8 Bolt, intake manifold 12 3856129 1 Bolt, distributor clamp 13 3852108 Clamp, distributor to engine 14 3852109 1 Gasket, distributor 15 (3853561) 1 Nut, flame arrestor to TBI, carb 16 (3852695) 2 Connector, hose, check valve 17 (3852668) 2 Hose, check valve 18 3852007 1 Washer, flame arrestor cover 19 3852749 1 Nut, flame arrestor cover 20 (3850510) 1 Cover, flame arrestor 21 (3850458) 1 Pad 22 (3856862) 1 Flame shield (3856913) 1 Flame shield 23 (3854980) 1 Decal, Volvo Penta 24 3854982 1 Decal, 4.3 GL 3854983 1 Decal, 4.3 GS 3854984 1 Decal, 4.3 Gi 25 (3852668) 1 Hose, elbow to carb, adapter 26 (3854916) 1 Deflector 27 3850941 1 Adapter, throttle cable 28 3852193 1 Washer, throttle anchor 29 3852052 1 Split pin, throttle anchor

7797230- 25- 54143076

52496

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

NOTES TBI

GL,GS Gi

As required

Late Cut to length; late

GL,GS Gi

Cut to length Gi

Upd:7/24/2022

Intake Manifold

251 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE

3 27

2

4

1

5 26

25

6

20

21 23

8 7 22

24

10

14 11 18

19

9 12

17

13 14 15

16

Upd:7/24/2022

52680

7797230 -251 -54160683

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Intake Manifold

251

5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE REF PART NO. QTY DESCRIPTION 1 (3854532) 1 Manifold 2 3852008 4 Screw, TBI adapter to manifold 3 3856129 1 Bolt, distributor clamp 4 3852108 1 Clamp, distributor 5 3852109 1 Gasket, distributor 6 (3854269) 1 Intake gasket kit, manifold 7 3852007 1 Washer, nut, flame arrestor cover 8 3852749 1 Nut, flame arrestor cover 9 (3850510) 1 Cover, flame arrestor (3850458) 2 Pad, cover, flame arrestor 10 (3853561) 1 Nut, flame arrestor 11 (3852695) 2 Connector, hose to flame arrester 12 (3850280) 1 Flame shield 13 (3850274) 1 Stud, flame arrestor 14 3852435 1 Hose, flame arrestor to valve cover (3852668) 1 Hose, flame arrestor to valve cover 15 (3850228) 1 Bracket, throttle cable to intake manifold 16 (3852019) 1 Retainer, throttle cable 17 (3850266) 1 Anchor, throttle cable 18 (3852048) 1 Screw, anchor, throttle cable to bracket 19 3852193 1 Washer 20 (3850653) 1 Hose, antisiphon valve to reservoir 21 (3854925) 2 Hose clamp, hose, antisiphon valve 22 (3850666) 1 Nipple, hoses, thermostat hsg to reservoir 23 (3852196) 3 Hose clamp, hose, antisiphon valve 24 (3850633) 1 Hose, antisiphon valve to thermostat hsg 25 3856132 8 Bolt 3856131 4 Bolt 26 (3854980) 1 Decal, cover, flame arrestor 27 3855085 1 Decal, cover, flame arrestor

7797230- 251- 54160683

52680

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

NOTES

L=35mm L=38mm Volvo Penta 5.7Gi

Upd:7/24/2022

PJX Muffler Kit

252 4.3GIJWTR, 4.3GSJWTR

3 3

1

2 2

4 4 Upd:7/24/2022

48820

7797230 -252 -54142907

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

PJX Muffler Kit

252

4.3GIJWTR, 4.3GSJWTR REF PART NO. QTY 1 (3856714) 1 Muffler, kit (3856909) 1 Muffler 2 (3856712) 2 Bracket 3 946471 2 Flange screw 4 961678 2 Hose clamp

7797230- 252- 54142907

DESCRIPTION

48820

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Upd:7/24/2022

Throttle Body and Engine Cover

25 4.3GIJWTR

Upd:7/24/2022

53153

7797230 -25 -54160369

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Throttle Body and Engine Cover

25

4.3GIJWTR REF PART NO. QTY 1 3850405 1 Gasket 2 (3850039) 1 Adapter 3 3850355 1 Gasket 4 (3857887) 1 Injector 5 3852160 3 Stud 6 3852142 3 Nut 7 (3850274) 1 Stud 8 (3852009) 1 Nut retainer 9 (3853428) 1 Flange screw 10 3850411 2 Shoulder screw 11 (3856211) 1 Bracket 12 3852420 1 Nut retainer 13 3852008 4 Screw 14 3853598 1 Elbow 15 3856766 1 Cap 16 948211 1 Cable tie 17 (3856913) 1 Flame shield 18 (3852695) 2 Connector 19 (3853561) 1 Nut 20 (3850510) 1 Cover 21 (3850458) 1 Pad 22 3852749 1 Nut 23 3852007 1 Washer 24 (3854980) 1 Decal 25 3854984 1 Decal 26 3852435 1 Hose 27 3855509 1 Bracket 28 (3850266) 1 Anchor 29 (3852048) 1 Screw 30 3852118 1 Nut 31 (3852019) 1 Retainer 32 3850941 1 Adapter 33 3852193 1 Washer 34 3852052 1 Split pin 35 1 Cable

7797230- 25- 54160369

DESCRIPTION

NOTES

Volvo Penta 4.3GXi To valve cover

53153

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Upd:7/24/2022

Throttle Body Repair Kits

256 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE

Upd:7/24/2022

48954

7797230 -256 -54160488

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Throttle Body Repair Kits

256

5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE REF PART NO. QTY 1 (3850354) 1 Throttle body 1 Fuel press regulator 2 1 Cover, fuel meter 3 3 Screw, long 4 5 Screw, short 5 1 Throttle body 6 2 O-ring, fuel injector 7 2 Injector, fuel 8 2 Filter, fuel injector 9 2 Filter 10 (3855188) 1 Repair kit, fuel meter 11 1 Gasket 12 1 Gasket 13 1 Nut, fuel line 14 1 Gasket, fuel meter 15 (3855183) 1 Throttle body, base 16 1 Position sensor, throttle 17 2 Screw 18 1 Seal 19 1 O-ring 20 1 Iac valve 21 2 Screw 22 3 Screw 23 1 Nut, fuel line 24 1 Gasket 25 4 Screw 26 (3855179) 1 Repair kit, 5, 6, 8, 9, 11, 14, 19, 24 (3855180) 1 Repair kit, 1, 2, 3, 4, 5, 6, 7, 8, 9, 10 (3855181) 1 Repair kit, 1, 2, 5, 14 3855182 1 Injector, 5, 6, 7, 8, 9, 11, 14 (3855184) 1 Repair kit, 16, 18 3855185 1 Control valve, 19, 20 (3855186) 1 Repair kit, 12, 13, 23, 24 (3855187) 1 Repair kit, 3, 4, 17, 21, 22 (3855189) 1 Repair kit, 5, 6, 8, 9, 14

7797230- 256- 54160488

DESCRIPTION

48954

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Upd:7/24/2022

Throttle Body Repair Kits

256 4.3GIJWTR

Upd:7/24/2022

48954

7797230 -256 -54143000

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Throttle Body Repair Kits

256

4.3GIJWTR REF PART NO. QTY 1 1 Throttle body 1 Fuel press regulator 2 1 Cover, fuel meter 3 3 Screw, long 4 5 Screw, short 5 1 Throttle body 6 2 O-ring, fuel injector 7 2 Injector, fuel 8 2 Filter, fuel injector 9 2 Filter 10 (3855188) 1 Repair kit, fuel meter 11 1 Gasket 12 1 Gasket 13 1 Nut, fuel line 14 1 Gasket, fuel meter 15 (3855183) 1 Throttle body, base 16 1 Position sensor, throttle 17 2 Screw 18 1 Seal 19 1 O-ring 20 1 Iac valve 21 2 Screw 22 3 Screw 23 1 Nut, fuel line 24 1 Gasket 25 4 Screw 26 (3855179) 1 Repair kit, 5, 6, 8, 9, 11, 14, 19, 24 (3857396) 1 Repair kit, 1, 2, 3, 4, 5, 6, 7, 8, 9, 10 (3857397) 1 Repair kit, 1, 2, 5, 14 3858941 1 Injector, 5, 6, 7, 8, 9, 11, 14 (3855184) 1 Repair kit, 16, 18 3855185 1 Control valve, 19, 20 (3855186) 1 Repair kit, 12, 13, 23, 24 (3855187) 1 Repair kit, 3, 4, 17, 21, 22 (3855189) 1 Repair kit, 5, 6, 7, 9, 14

7797230- 256- 54143000

DESCRIPTION

48954

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Upd:7/24/2022

Upper Intake Manifold

25 5.8FSIINCS

Upd:7/24/2022

52688

7797230 -25 -54142828

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Upper Intake Manifold

25

5.8FSIINCS REF PART NO. QTY DESCRIPTION 1 (3852820) 1 Valve, PCV 2 3852529 1 Hose clamp, hose, upper intake manifold to filter 3 (3852480) 1 Elbow, hose, pcv valve 4 3852142 4 Nut, stud, throttle body 5 3852080 2 Flange screw, .TFI module to mounting bracket 6 3852158 1 Cable tie, eng cbi lead, idle air by connector 7 3852529 1 Hose clamp, filter hose to intake 8 (3852168) 2 Screw, E-coil & bracket to TFI 9 (3852196) 1 Hose clamp, hose, filter 10 (3852170) 2 Clamp, hose, filter to intake manifold 11 (3852196) 2 Hose clamp, hose, map sensor 12 3852529 2 Hose clamp, hose, reservoir to pulse limiter 13 (3850768) 1 Shutter housing, Fi (3855163) 1 Throttle body, Fsi 14 (3852077) 1 Nut, screw, throttle lever to throttle body 15 (3852066) 1 Screw, lever & pin assy to throttle body 16 (3852212) 1 Screw, throttle lever to throttle body 17 (3853612) 1 Adapter, air bypass solenoid 18 (3853613) 1 Gasket, throttle air bypass solenoid 19 (3850988) 1 Sensor 20 (3853614) 2 Screw, air bypass solenoid 21 (3853627) 1 Nut, shoulder, throttle lever 22 (3850353) 1 Bracket, throttle body 23 (3850986) 2 Screw, throttle sensor 24 (3853613) 2 Gasket, adapter to solenoid 25 (3853614) 2 Screw, throttle air bypass solenoid 26 (3850987) 1 Valve, throttle air bypass 27 (3853734) 1 Clip, connector 28 (3853748) 1 Filter, adapter, throttle air bypass solenoid 29 (3853767) 1 Grommet, pcv valve 30 (3853729) 1 Nut, throttle cable 31 (3853768) 1 Filter, crankcase vent 32 (3853772) 1 Cap, screw, hex idle air adjustment 33 3852162 1 Washer, throttle bracket 34 (3853775) 1 Bracket, styling cover to TFI/E-coil bracket 35 (3854903) 1 Hose, map sensor to filter 3852377 1 Hose 36 (3852376) 1 Hose, filter to intake manifold 37 (3852212) 2 Screw, E-coil bracket to TFI bracket 38 (3852224) 1 Filter, map sensor, vacuum line 39 3852225 1 Impulse limiter, upper intake manifold 40 (3853760) 2 Screw, upper to lower intake manifold, center 41 (3853635) 2 Screw, upper to lower intake manifold 42 (3853638) 4 Screw, upper to lower intake manifold 43 (3853723) 1 Hose, valve cover to arrestor 44 (3853763) 1 Bracket, TFI module & E-coil 45 (3853582) 1 Hose, reservoir to pulse limiter 46 (3853594) 1 Grommet, flame arrestor, to throttle body (3850922) 1 Grommet, flame arrestor, to throttle body 47 (3853595) 1 Clamp, flame arrestor to throttle body 48 (3853765) 1 Hose, pressure regulator 49 (3853625) 1 Bracket, ignition coil to TFI bracket 50 (3853761) 2 Gasket, TFI/E-coil mounting bracket 51 (3854990) 1 Decal (3854989) 1 Decal (3851032) 1 Decal 52 (3854276) 1 Manifold 53 (3852176) 4 Stud, throttle body to upper intake manifold 54 (3853537) 2 Protective cap, map sensor screw 55 (3853639) 1 Fitting, pressure regulator hose 56 (3853762) 1 Bracket, styling cover to rear intake manifold 57 (3854904) 1 Hose, upper intake manifold to pcv valve 58 (3853661) 2 Flange screw, bracket, flame arrestor cover 7797230- 25- 54142828

NOTES

Replaced by 3854903

5.8Fi 5.8FSi

5.8FSi 5.8Fi 5.8Fi

Cut to length (sold by meter)

52688

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Upd:7/24/2022

Upper Intake Manifold

25

5.8FSIINCS REF PART NO. QTY DESCRIPTION 59 (3854139) 1 Control unit 60 (3854272) 1 Level sensor 61 (3854273) 1 Screw 62 (3854274) 1 Control unit 63 (3854144) 1 Flame shield, throttle body, Fi (3850915) 1 Flame shield, throttle body, FSi 64 (3854161) 1 Coil 65 (3852019) 1 Retainer, throttle cable 66 (3853571) 1 Cover, flame arrestor & throttle body 67 (3853722) 2 Screw, flame arrestor clamp 68 (3850266) 1 Anchor, throttle cable 69 (3850226) 1 Bracket, throttle anchor to intake manifold 70 (3853636) 1 Intake gasket, upper to lower intake manifold 71 3852207 2 Screw, stylint cover bracket 72 (3853764) 2 Screw, styling cover to intake manifold 73 3852118 1 Nut, anchor, throttle cable to bracket 74 (3852048) 1 Screw, cable anchor 75 (3854160) 1 Sensor, manifold air pressure 76 (3853764) 2 Screw, map sensor 77 3850941 1 Adapter 78 (3853729) 1 Nut, throttle cable adapter

7797230- 25- 54142828

NOTES

Not shown

52688

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Upd:7/24/2022

Cooling

26 4.3GIJWTR, 4.3GSJWTR

Upd:7/24/2022

53314

7797230 -26 -54142946

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Cooling

26

4.3GIJWTR, 4.3GSJWTR REF PART NO. QTY DESCRIPTION 1 3852602 2 Hose clamp, hose to thermostat housing 2 3853780 5 Hose clamp, hose them hsg to exhaust manifold 3 3853391 1 Flange screw, alignment bracket & thermostat hsg 4 (3852649) 1 Bracket, alignment bracket 5 3853401 1 Flange screw, thermostat hsg to engine 6 3850360 1 Housing, thermostat hsg 7 3857843 2 Hose, thermostat hsg to manifold 8 3858237 1 Hose, pump to thermostat hsg 944386 1 Rubber hose, PJX to thermostat hsg 9 3858235 1 Hose, cooler to pump 3858236 1 Hose, cooler to pump 10 3853786 2 Hose clamp, hose, water pump inlet 11 3852477 2 Gasket, water pump to block 12 980933 2 Washer 13 3853850 1 Circulation pump 14 3856147 2 Stud, water pump 15 (3851991) 1 V-belt pulley, crankshaft 16 3855717 3 Screw, pulley to crankshaft 17 3853390 4 Screw, water pump pulley to hub 18 3852220 1 Pulley, water pump 19 3856136 1 Bolt, water pump, short 20 3858229 1 Seawater pump 21 3852071 1 O-ring, thermostat 22 3852098 2 Hose clamp, hose, thermostat hsg to water pump 23 3856961 1 Thermostat, engine 24 3852111 1 Gasket, thermostat hsg to engine 25 3852288 1 Hose, thermostat hsg to water pump 26 3853598 1 Elbow, thermostat hsg 3850740 1 Plug 27 3852507 1 Stud, P/S bracket, pump 28 3858241 1 Stay, stay, sea water pump 29 3857954 1 Stop lug, stay, sea water pump 30 3853266 2 Flange screw, stay bracket to engine 31 3857939 3 Screw, pump pulley to engine 32 3850397 1 Switch

7797230- 26- 54142946

53314

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

NOTES

Cut to length; port 1.425mm; as required GL, GS Gi Part of engine gasket kit

PJX PJX

Not for PJX Part of engine gasket kit

Gi GL, GS

GL, GS

Upd:7/24/2022

Freshwater Cooling

26 5.8FSIINCS

18

3 9

14

6

24

14 22

14

20

2

8

33

14

28

19

12

25

11 29

16 20

7 4

31 5

32 15

21

27

28

6 16

31 9 13

1 17

23

30 26 10

Upd:7/24/2022

52508

7797230 -26 -54142855

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Freshwater Cooling

26

5.8FSIINCS REF PART NO. QTY DESCRIPTION 1 (3851789) 1 Heat exchanger (180254) 1 Elbow nipple 2 (857500) 1 Hose 3 861105 1 Expansion tank 4 875788 1 Thermostat kit 5 416033 1 Sealing ring 6 942700 1 Hose 7 943367 1 Rubber hose 8 943369 1 Rubber hose 9 945652 2 Hose clamp 10 945767 2 Flange screw 11 946173 2 Flange screw 12 948645 2 Flange lock nut 13 961659 1 Hose nipple 14 961666 12 Hose clamp 15 961667 2 Hose clamp 16 961670 2 Hose clamp 17 961674 2 Hose clamp 18 1357775 1 Pressure cap 19 (3851363) 1 Bracket 20 (3851383) 1 Thermostat housing 968147 1 Plug 21 3851384 1 Thermostat housing 479977 1 Plug 968145 1 Plug 22 3851414 1 Connection pipe 23 (3851617) 1 Heat exchanger 192134 1 Plug (841068) 2 Bolt (3851618) 2 Cover (3851619) 2 Gasket (3851598) 1 Fitting 24 961611 1 Hose nipple 25 (3851385) 1 Plug 26 (3851682) 1 Bracket 27 (3851760) 1 Hose 28 (3851761) 1 Hose 29 (3851772) 1 Bracket 30 (3851771) 1 Bracket, Fi (3851934) 1 Bracket, fl 31 3852111 2 Gasket 32 3853391 1 Flange screw 33 3853401 2 Flange screw 961663 2 Hose clamp 961669 1 Hose clamp 3853598 1 Elbow

7797230- 26- 54142855

NOTES 5.0 FL, Fi 15.8 FL, Fi, Fsi

L=250mm, Not shown L=15000mm

Not shown

See no. 20, FWC installation instructions (pin 7736035) See no. 20, FWC installation instructions (pin 7736035) See no. 20, FWC installation instructions (pin 7736035)

52508

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Upd:7/24/2022

Freshwater Cooling

261 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS

Upd:7/24/2022

52480

7797230 -261 -54142922

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Freshwater Cooling

261

5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS REF PART NO. QTY DESCRIPTION 1 (3851539) 1 Radiator 2 961672 2 Hose clamp 3 (857500) 1 Hose 4 861105 1 Expansion tank 5 968145 1 Plug 968147 1 Plug 3851384 1 Thermostat housing 6 (3851383) 1 Thermostat housing, lower 479977 1 Plug 7 943268 1 Hose nipple 8 942700 1 Hose 9 875788 1 Thermostat kit 416033 1 Sealing ring 10 943369 1 Rubber hose 11 944386 1 Rubber hose 12 945444 2 Flange screw 13 945652 2 Hose clamp 14 946173 4 Flange screw 15 948645 6 Flange lock nut 16 (180254) 1 Elbow nipple 17 961666 14 Hose clamp 18 961667 2 Hose clamp 19 961670 2 Hose clamp 20 1357775 1 Pressure cap 21 (3851363) 1 Bracket 22 (3851393) 1 Bracket 23 (3851396) 1 Bar 24 (3851413) 2 Connection pipe 25 (3851530) 1 Bracket 26 (3851586) 1 Heat exchanger 192134 2 Plug (841063) 1 Zinc anode (841068) 2 Bolt 841911 2 Cap 841912 2 Gasket 861551 1 Plug 925054 2 O-ring 27 961611 1 Hose nipple 28 3851414 1 Connection pipe 29 3851591 1 Hose 30 3851592 1 Hose 31 3851762 1 Hose 32 3851594 1 Connection pipe 33 3851395 1 Brace 34 3852111 2 Gasket 35 3853391 1 Flange screw 36 3853401 2 Flange screw 37 961669 2 Hose clamp 38 (3851598) 1 Fitting 943367 1 Rubber hose, to vapor separator 961663 2 Hose clamp 3853598 1 Elbow

7797230- 261- 54142922

NOTES 4.3 GL / GS / Gi, 5.7 GL / Gi

See no. 23, FWC installation instructions (P/N 7736034) See no. 23, FWC installation instructions (P/N 7736034) See no. 23, FWC installation instructions (P/N 7736034)

52480

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Upd:7/24/2022

Hot Water Outlet

266 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE

2

3

1

4

Upd:7/24/2022

53154

7797230 -266 -54142906

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Hot Water Outlet

266

5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE REF PART NO. QTY 1 (3856265) 1 Hot water outlet, V-6, V-8 engines 856483 1 Hose connection 2 3852098 2 Hose clamp 3 3853813 2 Hose clamp 4 3855531 1 T-pipe

7797230- 266- 54142906

DESCRIPTION

53154

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Upd:7/24/2022

Seawater Pump Parts

26 5.7GIPNCACE, 5.7GIPNCMCE

1 5

6

4 4

3

2

Upd:7/24/2022

52481

7797230 -26 -54160635

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Seawater Pump Parts

26

5.7GIPNCACE, 5.7GIPNCMCE REF PART NO. QTY DESCRIPTION 1 3855778 1 Seawater pump 3858847 1 Seawater pump 2 3855546 1 Repair kit 3856039 1 Impeller 3862281 1 Impeller kit 1 Gasket 21951346 1 Impeller kit 3 3851702 1 Gasket, plate to body 4 (841693) 4 Screw 21951334 1 Screw kit 5 3851697 1 End cover 6 3851698 1 Cam, impeller

7797230- 26- 54160635

NOTES 165mm pulley, 5/16'' mounting bolt, replaced by next part number See ''Seawater Pump, New Service Kits'' for parts replaced by next part number replaced by next part number replaced by next part number See ''Seawater Pump, New Service Kits'' for parts replaced by next part number 6 screws

52481

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Upd:7/24/2022

Seawater Pump Parts

26 5.7GIINCCCE, 5.7GIPNCBCE, 5.7GIPNCSCE, 5.7GLPNCS

1 5

6

4 4

3

2

Upd:7/24/2022

52481

7797230 -26 -54160636

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Seawater Pump Parts

26

5.7GIINCCCE, 5.7GIPNCBCE, 5.7GIPNCSCE, 5.7GLPNCS REF PART NO. QTY DESCRIPTION 1 3851982 1 Seawater pump 3857794 1 Seawater pump 2 3856039 1 Impeller 3862281 1 Impeller kit 1 Gasket 21951346 1 Impeller kit 3 (3855782) 1 Gasket, plate to body 4 (841693) 4 Screw 21951334 1 Screw kit 5 3851697 1 End cover 6 3851698 1 Cam, impeller

7797230- 26- 54160636

NOTES 165mm pulley, 3/8'' mounting bolts, replaced by next part number See ''Seawater Pump, New Service Kits'' for parts replaced by next part number replaced by next part number See ''Seawater Pump, New Service Kits'' for parts replaced by next part number 6 screws

52481

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Upd:7/24/2022

Seawater Pump Parts

266 4.3GIJWTR, 4.3GSJWTR

1

3

5

2

6

4 Upd:7/24/2022

53313

7797230 -266 -54142942

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Seawater Pump Parts

266

4.3GIJWTR, 4.3GSJWTR REF PART NO. QTY 1 3858229 1 Seawater pump 3862487 1 Pump 3812697 1 Pump 21214596 1 Seawater pump 2 3858256 1 Impeller kit 3862281 1 Impeller kit 1 O-ring, #3 21951348 1 Impeller kit 3 3858938 1 O-ring 4 22125080 1 Screw kit (3587445) 4 Screw 5 827247 1 Sealing ring 6 3858115 1 Housing

7797230- 266- 54142942

DESCRIPTION

NOTES replaced by next part number replaced by next part number replaced by next part number replaced by next part number replaced by next part number

53313

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Upd:7/24/2022

Seawater Pump Parts

266 5.8FSIINCS

1 5

6

4 4

3

2

Upd:7/24/2022

52481

7797230 -266 -54160597

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Seawater Pump Parts

266

5.8FSIINCS REF PART NO. QTY DESCRIPTION 1 3851623 1 Seawater pump 3855778 1 Seawater pump 3858847 1 Seawater pump 2 3855546 1 Repair kit, impeller 3856039 1 Impeller 3862281 1 Impeller kit 1 Gasket 21951346 1 Impeller kit 3 3851702 1 Gasket, plate to body 4 (841693) 4 Screw 21951334 1 Screw kit 5 3851697 1 End cover 6 3851698 1 Cam, impeller

7797230- 266- 54160597

NOTES 165mm pulley, 5/16'' mounting bolt, replaced by next part number 165mm pulley, 5/16'' mounting bolt, replaced by next part number See ''Seawater Pump, New Service Kits'' for parts replaced by next part number replaced by next part number replaced by next part number See ''Seawater Pump, New Service Kits'' for parts replaced by next part number 6 screws

52481

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Upd:7/24/2022

Seawater Pump, New Service Kits

266 5.7GIINCCCE, 5.7GIPNCBCE, 5.7GIPNCSCE, 5.7GLPNCS

2

6

5 9

8 4

7 3

11

10

1

12 13

Upd:7/24/2022

52478

7797230 -266 -54162973

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Seawater Pump, New Service Kits

266

5.7GIINCCCE, 5.7GIPNCBCE, 5.7GIPNCSCE, 5.7GLPNCS REF PART NO. QTY 1 3857794 1 Seawater pump 2 21951346 1 Impeller kit 3 (825940) 1 Impeller 4 (3855782) 1 Gasket, plate to body 5 21951372 1 Wear kit 6 3851697 1 End cover 7 (3858086) 1 Cam 8 (3855782) 1 Gasket 9 (841693) 1 Screw 10 1 O-ring 11 827247 1 Sealing ring 12 21951334 1 Screw kit 13 (841693) 6 Screw

7797230- 266- 54162973

DESCRIPTION

52478

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Upd:7/24/2022

Seawater Pump, New Service Kits

266 5.7GIPNCACE, 5.7GIPNCMCE

2

6

5 9

8 4

7 3

11

10

1

12 13

Upd:7/24/2022

52478

7797230 -266 -54162974

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Seawater Pump, New Service Kits

266

5.7GIPNCACE, 5.7GIPNCMCE REF PART NO. QTY 1 3858847 1 Seawater pump 2 21951346 1 Impeller kit 3 (825940) Impeller 4 (3855782) 1 Gasket, plate to body 5 21951372 1 Wear kit 6 3851697 1 End cover 7 (3858086) 1 Cam, impeller 8 (3855782) 1 Gasket 9 (841693) 1 Screw 10 1 O-ring 11 827247 1 Sealing ring 12 21951334 1 Screw kit 13 (841693) 6 Screw

7797230- 266- 54162974

DESCRIPTION

NOTES 165mm pulley, 5/16'' mounting bolt

52478

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Upd:7/24/2022

Distributor

28 5.8FSIINCS

15

8

12

14 16 13 4 9 7

1

6 5 11 10

1

3

2

Upd:7/24/2022

52693

12

7797230 -28 -54142836

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Distributor

28

5.8FSIINCS REF PART NO. QTY DESCRIPTION 1 (3854176) 1 Distributor, complete 1 Shaft 2 (3853790) 1 Gear 3 (3853793) 1 O-ring 4 (3854224) 1 Stator 5 (3850371) 6 Terminal 6 (3850372) 1 Retainer 7 (3850373) 1 Connector 8 (3853585) 1 Shield, distributor 9 (3852826) 1 Bracket, lead retainer to lift bracket 10 (3852491) 2 Retainer, 4 wire ignition leads 11 (3852492) 2 Retainer, 3 wire ignition leads 12 (3851817) 1 Ignition cable kit, spark plug wire 13 3852619 1 Retainer, front ignition leads, 4 wire 14 (3854218) 1 Rotor 15 (3854217) 1 Cap, distributor 16 (3853610) 1 Adapter

7797230- 28- 54142836

52693

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

NOTES not sold separately

Front, stbd

Port

Upd:7/24/2022

Ignition

28 5.7GLPNCS

23

23

24 2

5 3

25

4

27

26

29

30

28

1 6

27

16 17

7

15 14 20

18

13

19 22

9 11

10

8

21

12 Upd:7/24/2022

52684

7797230 -28 -54160548

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Ignition

28

5.7GLPNCS REF PART NO. QTY 1 (3854043) 1 Distributor 2 3853815 1 Distributor cap 3 3853801 1 Rotor 4 (3854077) 1 Module 5 2 Screw 6 1 Shaft 7 1 Housing 8 (3853888) 1 Gear 9 1 Washer 10 1 Gear 11 1 Stub axle 12 3852109 1 Gasket 13 3852108 1 Clamp 14 3856129 1 Bolt 15 3852217 1 Coil 16 (3852064) 2 Nut 17 (3852001) 2 Tab washer 18 3853236 1 Spacer 19 (3852218) 1 Clamp 20 (3852126) 1 Screw 21 (3852079) 1 Nut 22 3860163 1 Flange screw 23 3857166 1 Cable kit 24 3851861 2 Spark plug kit 3851860 1 Spark plug kit 25 980933 2 Washer 26 3856052 2 Bracket 27 3852619 4 Retainer 28 (3856053) 2 Bracket 29 (3852491) 2 Retainer 30 (3853419) 2 Flange screw

DESCRIPTION

7797230- 28- 54160548

52684

NOTES

4 pack 24 pack

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Upd:7/24/2022

Ignition

28 4.3GIJWTR, 4.3GSJWTR

28

29

27

26 31

30 26

32

3 2

25 18

1 17

19

4

11

33

22

21 13 5

14 12 15 16

20

23

6 7 8

24 9

10

Upd:7/24/2022

52497

7797230 -28 -54160560

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Ignition

28

4.3GIJWTR, 4.3GSJWTR REF PART NO. QTY 1 1 Distributor 2 3854331 1 Distributor cap 3 3853318 2 Screw 4 3854311 1 Rotor 5 3854312 1 Shaft 6 3853317 1 Retainer 7 3854001 1 Coil 8 3853316 1 Locating pin 9 3854552 1 Shield 10 3854309 1 Pole shoe 11 3854310 1 Housing 12 (3854557) 1 Repair kit 13 1 Washer 14 1 Washer 15 1 Gear 16 1 Plug kit 17 3854003 1 Module 18 3853319 2 Screw 19 3850645 1 Cap 20 3852109 1 Gasket 21 3852108 1 Clamp 22 3856129 1 Bolt 23 3854922 1 Ignition coil 24 946472 2 Flange screw 25 3856759 1 Spark plug kit 3851858 1 Spark plug kit 26 3857165 1 Cable kit 3888325 1 Ignition cable kit 27 3856052 2 Bracket 28 980933 1 Washer 29 3852619 2 Retainer 30 (3853419) 1 Flange screw 31 (3852491) 1 Retainer 32 (3852492) 1 Retainer 33 3854084 1 Cable

7797230- 28- 54160560

DESCRIPTION

NOTES part not sold

6 pack 24 pack replaced by next part number

52497

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Upd:7/24/2022

Ignition

280 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE

34

38

35

33

32 37 36 3

32

35

31 2

18

1 17

4

11

39

21

20 13 5

14 12 15 16

19 23 22

6 7 26

8 9 25

29 10

Upd:7/24/2022

24

48911

27

30

28

7797230 -280 -54160551

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Ignition

280

5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE REF PART NO. QTY 1 3850399 1 Distributor 2 3854548 1 Distributor cap 3 3853318 2 Screw 4 3862014 1 Rotor 5 3855596 1 Spindle 6 3853317 1 Retainer 7 3854001 1 Coil 8 3853316 1 Locating pin 9 3854552 1 Shield 10 3854309 1 Pole shoe 11 1 Housing 12 (3854557) 1 Repair kit 13 1 Washer 14 1 Washer 15 1 Gear 16 1 Plug kit 17 3854003 1 Module 18 3853319 2 Screw 19 3852109 1 Gasket 20 3852108 1 Clamp 21 (3853557) 1 Flange screw 22 3854002 1 Coil 23 3857448 2 Cross recessed screw 24 3852051 2 Nut 25 3850429 1 Bracket 26 3853266 1 Flange screw 27 980933 2 Washer 28 3852002 1 Tab washer 29 1 Stud 30 (3852065) 1 Nut 31 3851861 2 Spark plug kit 3851860 1 Spark plug kit 32 3851819 1 Ignition cable kit 3857167 1 Cable kit 33 3856052 2 Bracket 34 980933 1 Washer 35 3852619 2 Retainer 36 (3853557) 2 Flange screw 37 (3856053) 2 Bracket 38 (3852491) 1 Retainer (3852492) 1 Retainer 39 3854084 1 Cable

7797230- 280- 54160551

DESCRIPTION

NOTES

not sold separately not sold separately not sold separately not sold separately not sold separately

4 pack 24 pack

4 wire 3 wire, Not shown

48911

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Upd:7/24/2022

Alternator

30 5.7GIINCCCE, 5.7GIPNCBCE, 5.7GIPNCSCE, 5.7GLPNCS

3

4

17 18

6 1

19

8

5 15

14

20 7

12

13

1 11

2

1

9 21

24 25 26

22

10 16 23

Upd:7/24/2022

52666

7797230 -30 -54142840

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Alternator

30

5.7GIINCCCE, 5.7GIPNCBCE, 5.7GIPNCSCE, 5.7GLPNCS REF PART NO. QTY DESCRIPTION 1 3853853 1 Alternator (3852636) 1 Capacitor 2 (3853838) 1 Rotor 3 (3852630) 1 Nut 4 (3852625) 1 Washer 5 (3852645) 1 Fan 6 (3852644) 1 Pulley 7 (3852643) 2 Bearing, front & rear 8 (3853881) 1 Baffle 9 (3853833) 1 Governor, voltage 10 (3852642) 1 Retainer, rear bearing 11 (3852641) 1 Diode 12 (3853836) 1 Rectifier 13 (3852637) 1 Gasket 14 (3853835) 1 Brush 15 (3852639) 1 Spacer, fan 16 (3853834) 1 Cap 17 3853396 1 Flange screw, alternator brace to alternator 18 (3852054) 1 Washer, brace to alternator 19 (3853461) 1 Brace, alternator to water pump 20 3853403 1 Nut retainer, alternator to brace 21 (3853367) 1 Flange screw, alternator to bracket 22 3854387 1 Flange screw, alternator bracket to cyl head, long (3853558) 1 Screw, alternator bracket to cyl head 23 (3853828) 1 Bracket, alternator 24 (3852740) 1 Bushing 25 3852058 1 Washer, alternator to bracket 26 3852051 1 Nut, alternator to bracket

7797230- 30- 54142840

NOTES Unnumbered parts serviced at assembly level only

52666

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Upd:7/24/2022

Alternator

30 4.3GIJWTR, 4.3GSJWTR

5 3 1

12

2

12 4

12 12

12 12 12 12

11

12

12 12 12 12 12 10 9

12

12 16 12

12 8

17

13 15

7

12

18

23

6 22

21

19 19

24

14

Upd:7/24/2022

20

23

20

53326

7797230 -30 -54142935

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Alternator

30

4.3GIJWTR, 4.3GSJWTR REF PART NO. QTY DESCRIPTION 1 3857561 1 Alternator kit (3857058) 1 Adapter kit 2 3857059 1 Fan 3 (3857060) 1 Bracket 4 3857061 1 Bearing 5 (3857062) 1 Rotor 6 (3857063) 1 Stator 7 (3857065) 1 Adapter kit 8 (3857064) 1 Bracket 9 (3857066) 1 Adapter kit 10 3858879 1 Voltage regulator 11 (3857068) 1 Adapter kit 12 3857245 1 Screw kit 13 3857181 1 Flange lock nut, alternator to bracket 14 (3853557) 1 Flange screw, alternator brace to engine 15 3853883 1 Bracket, alternator (3853884) 1 Bracket, alternator 16 (3852740) 1 Bushing 17 (3853367) 1 Flange screw, alternator to bracket 18 3853547 2 Flange screw, alternator bracket to engine 1 Flange screw, alternator bracket to engine 19 3853399 1 Flange screw, alternator brace to alternator 20 (3852054) 1 Washer, brace to alternator 21 978547 1 V-belt 3852464 1 V-belt 22 3853403 1 Nut retainer, stud, alternator brace to water pump 23 3855600 1 Tensioner (3850460) 1 Brace 24 3852092 1 Attaching clamp, alternator leads 3852058 1 Washer, spacer, alternator bracket

7797230- 30- 54142935

53326

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

NOTES

PJX SX, DP-S PJX

PJX

SX, DP-S PJX SX, DP-S PJX PJX PJX; not shown

Upd:7/24/2022

Alternator

30 5.8FSIINCS

13

22

12

9 20

3 2 4 16 19

14

4 7 10 6

23

1

8

18

5 15 11 21 17

Upd:7/24/2022

24

52695

7797230 -30 -54142811

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Alternator

30

5.8FSIINCS REF PART NO. QTY DESCRIPTION 1 3854809 1 Alternator (3854226) 1 Rotor 2 (3853756) 1 Fan 3 (3853755) 1 Pulley 4 (3852643) 2 Bearing, front & rear 5 (3852642) 1 Retainer, rear bearing 6 (3852641) 1 Diode 7 (3853836) 1 Rectifier 8 (3853835) 1 Brush 9 (3852639) 1 Spacer, fan 10 (3852637) 1 Gasket 11 (3853834) 1 Cap 12 (3852625) 1 Washer, pulley 13 (3852630) 1 Nut, pulley 14 (3853833) 1 Governor, voltage 15 (3853395) 2 Flange screw, alternator bracket to engine 16 (3852054) 1 Washer, brace to alternator 17 (3854183) 1 Bracket, alternator to water pump 18 (3852740) 1 Bushing, alternator 19 3853399 1 Flange screw, brace to alternator 20 (3852703) 1 Brace, alternator 21 3852058 1 Washer, alternator to bracket 22 (3853557) 1 Flange screw, alternator brace to water pump 23 (3853367) 1 Flange screw, alternator to bracket 24 3852051 1 Nut, alternator to bracket

7797230- 30- 54142811

NOTES Unnumbered parts serviced at assembly level only

Rear power steering pump

52695

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Upd:7/24/2022

Audible Alarm Kit

30 4.3GIJWTR, 4.3GSJWTR

1

2

4

5

3

6

7 8

9

Upd:7/24/2022

53324

7797230 -30 -54160589

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Audible Alarm Kit

30

4.3GIJWTR, 4.3GSJWTR REF PART NO. QTY DESCRIPTION 1 (3857455) 1 Alarm kit 2 (3857457) 1 Horn 3 3852610 1 T-nipple 4 (3858016) 1 Bushing 5 3852215 1 Sensor, oil pressure 6 (3854711) 1 Breaker, coolant water temp.

7 (956956) 2 Splice 8 (3857572) 1 Wiring harness 9 (3858015) 1 Wiring harness

7797230- 30- 54160589

53324

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

NOTES 4.3 GL/GS, 5.0 GL, 5.7 GS

Upd:7/24/2022

Engine Harness

30 5.7GIINCCCE, 5.7GIPNCBCE, 5.7GIPNCSCE, 5.7GLPNCS

Upd:7/24/2022

53156

7797230 -30 -54160675

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Engine Harness

30

5.7GIINCCCE, 5.7GIPNCBCE, 5.7GIPNCSCE, 5.7GLPNCS REF PART NO. QTY 1 (3856493) 1 Wiring harness, engine 2 (3855263) 2 Cap, 4-pin connector 3 (3855240) 1 Connector, 4-pin 4 3855239 1 Connector, 4-pin 5 (3855250) 2 Connector, injector 6 (3852229) 4 Terminal, pin 7 (3853565) 2 Connector, 2-pin 8 3853679 4 Terminal 9 (3855021) 2 Connector housing 10 (3853681) 2 Trunk, fuel pump 11 (3852233) 5 Terminal 12 (3852107) 2 Terminal 13 (3852130) 1 Rubber cap, alternator 14 (3852036) 1 Terminal, alternator ground 15 (3855237) 4 Terminal, injector 16 3855238 4 Seal, injector 17 (3852235) 5 Terminal 18 3850403 2 Relay, fuel pump 19 (3852210) 1 Bracket, relay 20 (3854245) 3 Terminal 21 (3855241) 1 Grommet 22 3855242 13 Terminal 23 (3855022) 1 Terminal, starter 24 (3855023) 3 Terminal, sensor 25 (3853478) 8 Seal, terminal 26 (3853480) 1 Terminal casing, knock sensor 27 3855024 1 Terminal, ignition cutoff 28 (3855243) 9 Seal, connector 29 3855025 1 Cable sleeve, terminal 30 3855244 1 Connector, temperature switch 31 3855027 2 Terminal, 4-terminal 32 3855245 1 Connector, 3-terminal 33 (3855246) 1 Terminal, spark control 34 3855247 1 Connector, spark control 35 3855248 1 Connector, map sensor 36 (3855249) 1 Connector, 5-pin connector 37 (3852527) 2 Terminal, ground 38 (3852084) 1 Terminal, oil switch 39 (3853320) 1 Cap, terminal 40 3855251 1 Connector 41 3855252 1 Connector 42 3855253 2 Cap, connector 43 3855267 9 Terminal 44 (3855254) 19 Plug 45 3855255 2 Connector, connector 46 3855256 2 Seal 47 3855257 1 Connector, connector, J1 module 48 (3855258) 1 Connector, connector, J2 module 49 (3855259) 1 Connector housing, j2 module 50 (3855260) 1 Connector housing, j1 module 51 3855261 28 Plug 52 (3855262) 36 Cable terminal 53 (3854244) 1 Cable, ignition coil 54 (3852246) 5 Terminal, relay 55 (3852247) 3 Terminal, relay 56 (3854192) 1 Relay 57 (3852254) 4 Terminal, starter solenoid 58 3855178 1 Connector, slave 59 (3852230) 2 Plug 60 3853564 1 Connector 61 (3852237) 1 Retainer, connector 62 3853786 1 Hose clamp, instrument cable 63 3855761 1 Control unit, electronic control 7797230- 30- 54160675

DESCRIPTION

53156

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Upd:7/24/2022

Engine Harness

30

5.7GIINCCCE, 5.7GIPNCBCE, 5.7GIPNCSCE, 5.7GLPNCS REF PART NO. QTY DESCRIPTION 64 3854905 1 Sensor 65 3850397 1 Switch 66 3850396 1 Sensor 67 (3854672) 1 Module, knock sensor 68 (3850272) 1 Bracket, knock module 69 3852115 2 Flange screw, bracket, knock module 70 (3851990) 1 Bracket, ECM and map sensor 71 3852115 2 Flange screw, map sensor bracket 72 3855578 4 Screw, ECM to bracket 73 3852115 4 Flange screw, knock module to bracket 74 (3850688) 4 Hose, map sensor 3852158 2 Cable tie, dverflow hose, fuel pump & carburetor

7797230- 30- 54160675

53156

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Upd:7/24/2022

Engine Harness

30 5.7GIPNCACE, 5.7GIPNCMCE

Upd:7/24/2022

53156

7797230 -30 -54142809

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Engine Harness

30

5.7GIPNCACE, 5.7GIPNCMCE REF PART NO. QTY 1 3854876 1 Wiring harness, engine 2 (3855263) 2 Cap, 4-pin connector 3 (3855240) 1 Connector, 4-pin 4 3855239 1 Connector, 4-pin 5 (3855250) 2 Connector, injector 6 (3852229) 4 Terminal, pin 7 (3853565) 2 Connector, 2-pin 8 3853679 4 Terminal 9 (3855021) 2 Connector housing 10 (3853681) 2 Trunk, fuel pump 11 (3852233) 5 Terminal 12 (3852107) 2 Terminal 13 (3852130) 1 Rubber cap, alternator 14 (3852036) 1 Terminal, alternator ground 15 (3855237) 4 Terminal, injector 16 3855238 4 Seal, injector 17 (3852235) 5 Terminal 18 3850403 2 Relay, fuel pump 19 (3852210) 1 Bracket, relay 20 (3854245) 3 Terminal 21 (3855241) 1 Grommet 22 3855242 13 Terminal 23 (3855022) 1 Terminal, starter 24 (3855023) 3 Terminal, sensor 25 (3853478) 8 Seal, terminal 26 (3853480) 1 Terminal casing, knock sensor 27 3855024 1 Terminal, ignition cutoff 28 (3855243) 9 Seal, connector 29 3855025 1 Cable sleeve, terminal 30 3855244 1 Connector, temperature switch 31 3855027 2 Terminal, 4-terminal 32 3855245 1 Connector, 3-terminal 33 (3855246) 1 Terminal, spark control 34 3855247 1 Connector, spark control 35 3855248 1 Connector, map sensor 36 (3855249) 1 Connector, 5-pin connector 37 (3852527) 2 Terminal, ground 38 (3852084) 1 Terminal, oil switch 39 (3853320) 1 Cap, terminal 40 3855251 1 Connector 41 3855252 1 Connector 42 3855253 2 Cap, connector 43 3855267 9 Terminal 44 (3855254) 19 Plug 45 3855255 2 Connector, connector 46 3855256 2 Seal 47 3855257 1 Connector, connector, J1 module 48 (3855258) 1 Connector, connector, J2 module 49 (3855259) 1 Connector housing, j2 module 50 (3855260) 1 Connector housing, j1 module 51 3855261 28 Plug 52 (3855262) 36 Cable terminal 53 (3854244) 1 Cable, ignition coil 54 (3852246) 5 Terminal, relay 55 (3852247) 3 Terminal, relay 56 (3854192) 1 Relay 57 (3852254) 4 Terminal, starter solenoid 58 3855178 1 Connector, slave 59 (3852230) 2 Plug 60 3853564 1 Connector 61 (3852237) 1 Retainer, connector 62 3853786 1 Hose clamp, instrument cable 63 3855662 1 Control unit, electronic control 7797230- 30- 54142809

DESCRIPTION

53156

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Upd:7/24/2022

Engine Harness

30

5.7GIPNCACE, 5.7GIPNCMCE REF PART NO. QTY DESCRIPTION 64 3854905 1 Sensor 65 3850397 1 Switch 66 3850396 1 Sensor 67 (3854672) 1 Module, knock sensor 68 (3850272) 1 Bracket, knock module 69 3852115 2 Flange screw, bracket, knock module 70 (3851990) 1 Bracket, ECM and map sensor 71 3852115 2 Flange screw, map sensor bracket 72 3852115 4 Flange screw, ECM to bracket 73 3852115 4 Flange screw, knock module to bracket 74 (3850688) 4 Hose, map sensor 3852158 2 Cable tie, dverflow hose, fuel pump & carburetor

7797230- 30- 54142809

53156

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Upd:7/24/2022

Engine Harness

30 4.3GSJWTR

Upd:7/24/2022

53323

7797230 -30 -54160336

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Engine Harness

30

4.3GSJWTR REF PART NO. QTY 1 (3858354) 1 Wiring harness 2 3854164 1 Automatic fuse 3854238 1 Automatic fuse 3 (3852001) 2 Tab washer 4 (3852064) 2 Nut 5 (3852210) 1 Bracket 6 3857533 1 Relay 7 (3852237) 1 Retainer 8 3855178 1 Connector 9 3852434 1 Clamp, J (3852146) 1 Clamp, J (3852124) 1 Attaching clamp, J 10 3854031 1 Wiring harness, trim

7797230- 30- 54160336

DESCRIPTION

NOTES 50A 6A

Fuel pump

D=.750'' (19.0mm) D=.375'' (9.5mm) D=.188'' (4.8mm)

53323

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Upd:7/24/2022

Engine Harness

30 4.3GIJWTR

Upd:7/24/2022

53325

7797230 -30 -54142949

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Engine Harness

30

4.3GIJWTR REF PART NO. QTY DESCRIPTION 1 (3858294) 1 Wiring harness 2 (3852527) 1 Terminal, trim sender fuel pump 3 (3852527) 1 Terminal, electrical bra - alternator ground 4 (3852084) 1 Terminal, oil pressure switch 5 (3853320) 1 Cap, terminal, oil pressure switch 6 (3853565) 1 Connector, 2 pin 7 (3852229) 2 Terminal, trim sender 8 (3854244) 1 Cable, ignition coil 9 (3853565) 1 Connector, 2 pin 10 (3852229) 2 Terminal, master/slave 11 (3852245) 1 Terminal, alternator ground 12 (3852235) 1 Terminal, alternator excite 13 (3852038) 1 Terminal, alternator output 14 (3852130) 1 Rubber cap, terminal 15 (3852233) 1 Terminal, alternator sense 16 (3852235) 1 Terminal, starter solenoid - starter terminal 17 (3852527) 1 Terminal, starter solenoid 18 (3852245) 3 Terminal 19 3854164 2 Automatic fuse, 50 amp 20 (3852245) 1 Terminal 21 (3852245) 1 Terminal 22 (3852235) 1 Terminal 23 3854162 1 Automatic fuse, 12.5 amp 24 (3852245) 1 Terminal 25 (3852235) 1 Terminal 26 (3852227) 1 Terminal 27 (3854192) 1 Relay, starter relay 28 (3852254) 4 Terminal 29 (3853565) 1 Connector, 2 pin shift interrupter 30 (3852229) 2 Terminal, connector 31 (3853681) 1 Trunk, connector housing 32 (3855021) 1 Connector housing, low pressure fuel pump 33 3853679 2 Terminal 34 (3852246) 4 Terminal 35 (3852247) 4 Terminal 36 (3852210) 1 Bracket 37 1 38 (3852235) 1 Terminal 39 (3852233) 1 Terminal 40 3854163 1 Automatic fuse, 20 amp 41 (3852233) 1 Terminal, water temp transmitter 42 (3850671) 2 Cable terminal, injector 1 43 (3850671) 2 Cable terminal, injector 2 44 (3853681) 1 Trunk 45 3853679 2 Terminal, high pressure fuel pump 46 (3852233) 1 Terminal, oil pressure fuel pump 47 3857189 1 Cable seal, knock sensor 48 (3853480) 1 Terminal casing, knock sensor 49 3860098 1 Engine control modul, electronic control module 50 3854905 1 Sensor 51 3850397 1 Switch 52 3850396 1 Sensor 53 (3854672) 1 Module 54 (3850272) 1 Bracket, knock module 55 3852115 2 Flange screw, knock module bracket 56 (3851990) 1 Bracket 57 3852115 2 Flange screw, bracket to adapter 58 3855578 4 Screw, ECM to bracket 59 3852115 2 Flange screw, knock module to bracket 60 (3850688) 4 Hose, map sensor 61 3852115 2 Flange screw, map sensor to bracket 62 (3852172) 1 Hose clamp, hose, map sensor

7797230- 30- 54142949

53325

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

NOTES black black Tan

Brown/white

black Purple Orange Orange Red

Engine

ECA Red Red black

Fuel pump Tan

Upd:7/24/2022

Engine Harness

30 5.8FSIINCS

Upd:7/24/2022

52694

7797230 -30 -54160612

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Engine Harness

30

5.8FSIINCS REF PART NO. QTY 1 (3856495) 1 Wiring harness, engine 2 (3852527) 4 Terminal 3 (3852235) 7 Terminal 4 (3852229) 10 Terminal, pin 5 (3853675) 1 Terminal, e-coil 6 (3853705) 1 Connector, e-coil 7 (3853534) 2 Terminal, ignition module 8 (3853676) 9 Terminal 9 (3853565) 1 Connector, trim senler 10 (3853677) 1 Retainer, ignition module 11 (3853678) 1 Connector, ignition module 12 (3852254) 4 Terminal, relay 13 (3854192) 1 Relay 14 (3852107) 2 Terminal 15 (3852130) 1 Rubber cap, alternator 16 (3852230) 3 Plug 17 (3852036) 1 Terminal, alternator ground 18 3853679 6 Terminal 19 (3852260) 3 Connector 20 (3853681) 3 Trunk 21 (3853682) 5 Terminal, self test 22 (3853683) 1 Cable terminal, test output 23 (3853533) 12 Terminal 24 (3853684) 15 Terminal 25 (3853685) 1 Retainer, ECA module 26 (3852244) 2 Terminal, water flow 27 (3852181) 2 Cap, water flow 28 (3852233) 5 Terminal, ring 29 (3853689) 1 Retainer, bypass solenoid 30 (3853690) 1 Connector, bypass solenoid 31 (3853479) 1 Terminal, temperature switch 32 (3853478) 1 Seal, temperature switch 33 (3853480) 1 Terminal casing, temperature switch 34 (3852084) 1 Terminal, oil switch 35 (3853320) 1 Cap, oil switch 36 (3853691) 6 Terminal 37 (3853692) 3 Terminal, distributor 38 3853693 1 Retainer, distributor 39 (3853694) 1 Connector, distributor 40 (3853695) 1 Terminal, fuel injector 41 (3853696) 1 Retainer, fuel injector 42 (3853697) 1 Connector, fuel injector 43 (3853698) 12 Terminal 44 (3853699) 2 Retainer 45 (3853995) 1 Connector, knock sensor 46 (3853700) 1 Retainer, throttle position 47 (3853701) 1 Connector, throttle position 48 (3853702) 1 Retainer, map sensor 49 (3854115) 1 Connector, map sensor 50 (3852248) 2 Cable sleeve, water flow 51 (3853703) 1 Connector, air charge 52 (3854114) 1 Housing, engine coolant 53 (3853704) 1 Connector, test input 54 (3852242) 2 Pin connector, 4 pin 55 (3853706) 1 Receptacle, ECA module 56 (3853707) 1 Terminal, e- coil 57 (3852246) 3 Terminal, fuel pump 58 (3852247) 1 Terminal, fuel pump 59 (3852210) 1 Bracket, fuel pump 60 3852259 1 Relay, fuel pump 61 (3850985) 1 Fuse 62 (3852499) 1 Retainer, fuse 63 3852158 1 Cable tie, ECA boot 7797230- 30- 54160612

DESCRIPTION

52694

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Upd:7/24/2022

Engine Harness

30

5.8FSIINCS REF PART NO. QTY 64 (3852258) 3 Kit 65 (3853688) 1 Connector, ECA 66 (3853569) 1 Bracket, electrical components 67 3854162 1 Automatic fuse, 12 1/2 amp 3854164 1 Automatic fuse, 50 amp 3854186 1 Automatic fuse, 60 amp 68 (3854205) 1 Cable, solenoid to solenoid 69 (3853752) 1 Strap, ECA module 70 3853786 1 Hose clamp, instrument cable 71 (3853611) 1 Cap, self test output 72 (3854189) 1 Cap, ECA module 73 (3852195) 3 Grommet, electrical bracket 74 (3853643) 1 Bridge connector, timing test lead 75 (3854185) 2 Cable, solenoid to breaker 76 (3852037) 1 Terminal 77 (3852245) 1 Terminal 78 (3854889) 1 Control unit, ECA, 5.0Fi (3854890) 1 Control unit, ECA, 5.8Fi (3854886) 1 Control unit, ECA, 5.8FSi 79 3852042 2 Nut, assist solenoid 80 (3852064) 2 Nut, assist solenoid 81 3854138 1 Relay, engine control 82 (3852825) 1 Retainer, engine cable 83 (3852194) 2 Screw, start assist solenoid 84 (3852208) 3 Screw, Retainer 85 (3852208) 4 Screw, ECA cover 86 (3852212) 1 Screw, ECA relay 87 3852454 3 Flange screw, electrical bracket 88 3853620 6 Hexagon screw, circuit breaker 89 3853839 1 Solenoid, starter 90 (3853617) 3 Bushing, bushing 91 (3852136) 3 Washer, electrical bracket 92 (3852064) 6 Nut, circuit breaker 93 (3852055) 2 Tab washer, assist solenoid 94 (3852001) 6 Tab washer, circuit breaker 95 (3852001) 4 Tab washer, assist solenoid 96 (3852237) 1 Retainer, trim cable 97 (3852238) 2 Retainer 98 (3854216) 1 Module, knock 99 (3852241) 1 Connector, 4 socket 100 (3852257) 4 Terminal, socket 101 3852487 2 Trunk, cable 102 (3853734) 1 Clip, self test cover 103 (3852411) 1 Connector 104 (3852230) 2 Plug, connector seal 105 (3852241) 1 Connector, 4 socket 106 (3852257) 1 Terminal, socket 107 (3853569) 1 Bracket

7797230- 30- 54160612

DESCRIPTION

52694

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Upd:7/24/2022

Engine Harness and Bracket

30 5.7GLPNCS

31

24

23 28

25

24 30 22

27 29

8 18

17

17

3

21 13 17

20 26

17

6 14

4 12

17

9

16

7

16

15 2

5

17

15

14 11

9 17

9

1

7

10

2 2 19

Upd:7/24/2022

52675

7797230 -30 -54142810

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Engine Harness and Bracket

30

5.7GLPNCS REF PART NO. QTY 1 3850466 1 Wiring harness 2 (3852245) 4 Terminal 3 (3852107) 1 Terminal, bracket ground 4 (3852084) 1 Terminal, choke 5 (3852038) 1 Terminal, alternator output 6 (3852130) 2 Rubber cap 7 (3852229) 2 Terminal, pin 8 (3853320) 1 Cap, terminal 9 (3852235) 3 Terminal 10 (3853565) 1 Connector 11 3850998 2 Terminal, ground 12 (3850992) 1 Connector, socket 13 (3852257) 1 Terminal, socket 14 (3852181) 2 Cap, socket 15 (3852244) 2 Terminal, socket 16 (3852233) 2 Terminal 17 (3852254) 4 Terminal, starter relay 18 (3854192) 1 Relay 19 (3852037) 1 Terminal, starter 20 (3850991) 1 Connector 21 3854283 2 Switch, 50 amp 22 3850234 1 Rubber cushion, starter relay 23 (3852064) 4 Nut, circuit breaker 24 3852118 1 Nut, starter relay 25 3854138 1 Relay, starter 26 3853786 1 Hose clamp, instrument cable 27 (3852208) 3 Screw, cable retainer 28 3853620 4 Hexagon screw, circuit breaker to bracket 29 (3852825) 1 Retainer, engine wiring harness 30 (3852001) 4 Tab washer, circuit breaker 31 (3850455) 1 Bracket, engine cable

7797230- 30- 54142810

DESCRIPTION

52675

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Upd:7/24/2022

Engine Harness Bracket

30

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE

8 10

9 10 2

12 1

3

4 11

5 6 7 14 13

Upd:7/24/2022

53155

7797230 -30 -54142968

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Engine Harness Bracket

30

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE REF PART NO. QTY DESCRIPTION 1 3854186 1 Automatic fuse 3854282 2 Switch 3854164 1 Automatic fuse 3854163 1 Automatic fuse 3854238 Automatic fuse 2 3852182 1 Washer 3 (3852064) 8 Nut, circuit breaker terminals 4 3853620 8 Hexagon screw 5 (3852001) 8 Tab washer, circuit breaker terminals 6 (3852825) 1 Retainer, engine cable 7 (3852208) 3 Screw, retainer, engine cable end to bracket 8 3854138 1 Relay, starter motor 9 3850234 1 Rubber cushion, relay mounting 10 3852118 1 Nut, relay to isolator 11 (3855938) 4 Screw, circuit breaker and engine cable 12 (3856186) 1 Bracket 13 (3856764) 1 Cover, circuit breaker bracket 14 941263 4 Grommet

7797230- 30- 54142968

53155

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

NOTES 60A 12.5A 50A 20A 6A

Upd:7/24/2022

Starter

30 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS

2

1

8 6 5

7

3

4

Upd:7/24/2022

48922

7797230 -30 -54142953

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Starter

30

5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS REF PART NO. QTY 1 3856004 1 Starter motor, engine 2 3850216 1 Solenoid 3 3854496 2 Washer 4 3854752 2 Screw, starter motor to engine 5 3852487 1 Trunk, battery cable 6 3852520 2 Washer 7 3852518 2 Nut, starter solenoid 8 3853714 1 Nut, battery cable to starter solenoid

7797230- 30- 54142953

DESCRIPTION

48922

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Upd:7/24/2022

Starter

30 4.3GIJWTR, 4.3GSJWTR

2

1

8 6 5

7

3

4

Upd:7/24/2022

48922

7797230 -30 -54160375

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Starter

30

4.3GIJWTR, 4.3GSJWTR REF PART NO. QTY 1 3856004 1 Starter motor 2 3850216 1 Solenoid 3 3854496 2 Washer 4 3857936 2 Screw 3854752 2 Screw 5 3852487 1 Trunk 6 3852520 1 Washer 7 3852518 1 Nut 8 3853714 1 Nut

DESCRIPTION

7797230- 30- 54160375

48922

NOTES

WTR WTC

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Upd:7/24/2022

Starter

30 5.8FSIINCS

9 13

14

1

12

16 5

15 17

8 7

9

6 18 3

10

2

11

4

Upd:7/24/2022

52506

7797230 -30 -54142827

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Starter

30

5.8FSIINCS REF PART NO. QTY 1 (3854190) 1 Starter motor 2 (3853717) 1 Rotor 3 (3854200) 1 Housing 4 (3854202) 1 Carbon brush retaine 5 (3854194) 1 Solenoid 6 (3854196) 1 Drive 7 1 Retainer, drive stop ring 8 1 Ring, drive stop 9 (3854199) 1 Housing, bearing, drive end 1 Bearing, drive end 10 (3854203) 1 Plate 1 Bearing, Plate 11 (3854231) 1 Screw kit, hardware 2 Screw, brush assembly 12 2 Screw, solenoid 13 (3854201) 1 Intermediate lever 14 3853714 2 Nut, solenoid 15 (3854193) 1 Cable, solenoid to solenoid 16 3853326 2 Flange screw, starter to housing 17 (3854205) 1 Cable, solenoid to solenoid 18 1 Clamp

7797230- 30- 54142827

DESCRIPTION

NOTES Not shown

not sold separately not sold separately Not shown Not shown Not shown

part not sold

52506

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Upd:7/24/2022

Alternator

321 5.7GIPNCACE, 5.7GIPNCMCE

22

12 11

15

8

18

2 1 3 17 13 3 6

9 5

20 16

14

7 19 4

23 10 16

Upd:7/24/2022

21

53157

7797230 -321 -54142801

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Alternator

321

5.7GIPNCACE, 5.7GIPNCMCE REF PART NO. QTY 1 3854809 1 Alternator (3853756) 1 Fan 2 (3853755) 1 Pulley 3 (3852643) 2 Bearing 4 (3852642) 1 Retainer, rear bearing 5 (3852641) 1 Diode 6 (3853836) 1 Rectifier 7 (3853835) 1 Brush 8 (3852639) 1 Spacer, fan 9 (3852637) 1 Gasket 10 (3853834) 1 Cap 11 (3852625) 1 Washer, pulley 12 (3852630) 1 Nut, pulley 13 (3853833) 1 Governor, voltage 14 (3854225) 1 Stator, alternator bracket to engine 15 (3852054) 1 Washer, brace to alternator 16 3853883 1 Bracket 17 3853396 1 Flange screw, brace to alternator 18 (3852761) 1 Brace, alternator 19 3852058 1 Washer, alternator to bracket 20 (3853367) 1 Flange screw, alternator to bracket 21 3852051 2 Nut, alternator to bracket 22 3853403 1 Nut retainer, stud, brace to water pump 23 3853547 2 Flange screw, alternator bracket to engine

7797230- 321- 54142801

DESCRIPTION

53157

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Upd:7/24/2022

Steering

64 5.7GLPNCS

Upd:7/24/2022

52477

7797230 -64 -54160678

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Steering

64

5.7GLPNCS REF PART NO. QTY DESCRIPTION 1 3850491 1 Steering pump, P/S pump to engine 2 3852512 1 Bracket 3 3852162 1 Washer, pis pump bracket 4 3852162 2 Washer, stud, water pump & steering pump 5 3852464 1 V-belt, P/S pump 6 3854056 1 Hose, cylinder to oil cooler, P/S 7 3852497 1 O-ring, pressure hose to steering pump 8 (3852839) 1 Hose, oil cooler to steering pumo, return 9 3852281 1 Hose, gimbal to cooler (3850283) 1 Hose 10 (3853804) 1 Pulley 11 3853918 1 Hose 12 (3852079) 1 Nut, oil cooler & bracket assy 13 3853236 1 Spacer, oil cooler, P/S 14 (3852126) 1 Screw, oil cooler & bracket assy 15 (3853315) 1 Fitting, steering hoses 16 3852158 2 Cable tie 17 3851921 1 Oil cooler, P/S 18 (3852177) 1 Nut, P/S cooler clamp to reservoir 3853326 1 Flange screw, P/S cooler clamp to flywheel hsg 19 (3852218) 1 Clamp, engine oil cooler, P/S 20 3853405 3 Screw, steering pump bracket 21 3852507 1 Stud, water/steering pump bracket to engine 22 (3853557) 1 Flange screw, plug lead retainer bracket to cyl head 23 (3852837) 1 Clamp, hoses to cylinder head 24 3852093 1 Stud, oil cooler clamp to reservoir 25 3853403 1 Nut retainer, stud, P/S pump bracket 26 3853403 1 Nut retainer, stud, P/S pump bracket 27 (3853557) 1 Flange screw, lift bracket/clamp, P/S hoses to head 28 3852490 1 Attaching clamp, steering pump hoses to front mount 29 3852602 2 Hose clamp, hose, oil cooler, bypass pipe 30 (3852196) 2 Hose clamp, hose, P/S pump to oil cooler 31 3853786 1 Hose clamp, hose, water to gimbal hsg 32 3850363 1 Hose, cooler to thermostat 33 (3853402) 1 Stud, P/S pump bracket to engine 34 (3852054) 1 Washer, stud, P/S pump bracket 35 3852058 1 Washer, oil cooler clamp to reservoir

7797230- 64- 54160678

52477

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

NOTES

SX / DP-S 290DP

Rear, starboard power steering pump

Port, rear, lower Port Return

To engine block

Upd:7/24/2022

Steering

64 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE

Upd:7/24/2022

52477

7797230 -64 -54142804

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Steering

64

5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE REF PART NO. QTY DESCRIPTION 1 3850491 1 Steering pump, P/S pump to engine 2 3852512 1 Bracket 3 3852162 1 Washer 4 3852162 2 Washer, stud, water pump & steering pump 5 3852464 1 V-belt, P/S pump 6 3854168 1 Hose assembly, cylinder to oil cooler, P/S 7 3852497 1 O-ring, pressure hose to steering pump 8 (3850644) 1 Hose, oil cooler to pump, return 9 (3853580) 1 Hose, gimbal to cooler 10 (3853804) 1 Pulley 11 3853967 1 Hose assembly, steering pump to pressure valve 12 (3852079) 1 Nut, oil cooler & bracket assy 13 3853236 1 Spacer, oil cooler, P/S 14 (3852126) 1 Screw, oil cooler & bracket assy 15 (3853315) 1 Fitting, steering hoses 16 3852158 2 Cable tie 17 3851921 1 Oil cooler, P/S 18 (3852177) 1 Nut, P/S cooler clamp to reservoir 3853326 1 Flange screw, P/S cooler clamp to flywheel hsg 19 (3852218) 1 Clamp, engine oil cooler, P/S 20 3853405 3 Screw, steering pump bracket 21 3852507 1 Stud, water/steering pump bracket to engine 22 (3853557) 1 Flange screw, plug lead retainer bracket to cyl head 23 (3852837) 1 Clamp, hoses to cylinder head 24 3852093 1 Stud, oil cooler clamp to reservoir 25 3853403 1 Nut retainer, stud, P/S pump bracket 26 3853403 1 Nut retainer, stud, P/S pump bracket 27 (3853557) 1 Flange screw, lift bracket/clamp, P/S hoses to head 28 3852490 1 Attaching clamp, steering pump hoses to front mount 29 3852602 2 Hose clamp, hose, oil cooler, bypass pipe 30 (3852196) 2 Hose clamp, hose, P/S pump to oil cooler 31 3853786 1 Hose clamp, hose, water to gimbal hsg 32 3850363 1 Hose, cooler to thermostat 33 (3853402) 1 Stud, P/S pump bracket to engine 34 (3852054) 1 Washer, stud, P/S pump bracket 35 3852058 1 Washer, oil cooler clamp to reservoir

7797230- 64- 54142804

52477

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

NOTES

Gi Gi Gi Gi

Rear, starboard power steering pump

Port, rear, lower Port Return

To engine block

Upd:7/24/2022

Steering

64 5.8FSIINCS

17

35 23

38

32

36 39

41

24 25

15 20

37 18

21

22 38

29

39

12

40 39

19 6 42 2

5

3 34

27

7 4 28 31

10 33

14 26

1 16

9

30

13

11

43

8

Upd:7/24/2022

52525

7797230 -64 -54160608

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Steering

64

5.8FSIINCS REF PART NO. QTY DESCRIPTION 1 (3852495) 1 Spacer sleeve, P/S pump to bracket, rear 2 (3853330) 1 Bracket, P/S pump to engine 3 (3852704) 1 Bracket, P/S pump to engine 4 (3853660) 1 Brace 5 (3853315) 1 Fitting, steering hose plug 6 (3852729) 1 Clamp 7 (3853394) 1 Flange screw 8 3853405 1 Screw 9 (3852055) 1 Tab washer 10 (3852116) 1 Washer, bracket to steering pump, front 11 (3853327) 1 Bracket 12 3853398 1 Flange screw, clamp to cylinder head 13 (3852256) 1 Hexagon screw, bracket, pump to engine 14 3852498 1 Nut 15 3853331 1 V-belt, power steering pump 16 3852497 1 O-ring, pressure hose to steering pump 17 (3853580) 1 Hose, reservoir assy to oil cooler 18 (3853632) 1 Hose, oil cooler to steering pump, return 19 (3853581) 1 Hose, cooler to therm. hsg 20 (3853804) 1 Pulley 21 (3852079) 1 Nut, oil cooler bracket 22 3853236 1 Spacer 23 (3852126) 1 Screw, oil cooler & bracket assy 24 (3852709) 1 Clamp, hoses to valve cover 25 (3852218) 1 Clamp 26 (3854204) 1 Hose, pump to cylinder (3853863) 1 Hose, pump to cylinder 27 3854168 1 Hose assembly 28 (3853557) 1 Flange screw 29 3852158 1 Cable tie 30 (3853406) 1 Screw 31 3852162 1 Washer, spacer, oil cooler clamp to reservoir 32 (3852161) 1 Nut, oil cooler to engine 33 3853405 3 Screw, steering pump bracket to steering pump 34 (3852700) 1 Six point socket scr, support tube to engine 35 3852058 1 Washer 36 (3852599) 1 Stud, oil cooler to engine 37 3852490 1 Attaching clamp, steering pump hoses to intake manifold 38 3853780 2 Hose clamp, water hoses 39 (3852196) 2 Hose clamp, oil hoses 40 3850422 1 Hose clamp, water to gimbal hsg 3852602 1 Hose clamp, water to gimbal hsg 41 3851921 1 Oil cooler, pis 42 (3852699) 1 Tube, bracket to engine 43 3850491 1 Steering pump

7797230- 64- 54160608

NOTES

PNCS, PNBCE, PNCSCE, XNCB only PNCS, PNBCE, PNCSCE, XNCB only

PNCS, PNBCE, PNCSCE, XNCB only

PNCS, PNBCE, PNCSCE, XNCB only

SX, DP-S 290 DP

52525

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Upd:7/24/2022

Gasket Kits

90

4.3GIJWTR, 4.3GSJWTR REF PART NO. QTY 1 3858440 1 Base engine 2 (3858125) 1 Gasket kit, upper 3850355 1 Gasket, TBI (3850378) 1 Gasket 3850405 1 Gasket 3850423 1 O-ring, 0.312 3850424 1 O-ring, 0.375 3850496 2 Gasket, exhaust elbow 3850820 1 O-ring 3852071 1 O-ring (3852172) 1 Hose clamp (3852196) 3 Hose clamp (3852437) 1 Gasket 3852529 2 Hose clamp 3853279 1 Gasket 3853280 1 Gasket 3853412 2 Gasket, exhaust 3853497 1 Gasket 3854299 2 Cylinder head gasket (3854925) 2 Hose clamp 3854942 2 Gasket 3855807 1 Intake gasket kit 3855814 6 Valve stem seal 3857648 6 Valve stem seal 3 (3856771) 1 Overhaul gasket kit, lower 3851981 1 Washer 3852033 1 O-ring 3852477 2 Gasket 3852655 1 Gasket 3852656 1 Gasket 3852657 1 Seal 3853674 1 O-ring 3855735 1 Timing gear casing 3855801 1 Gasket kit, oil pan

7797230

DESCRIPTION

- 90- 54142944

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Upd:7/24/2022

General, Engine with Mounting and Equipment

DESCRIPTION Maintenance Parts, 4.3L Maintenance Parts, 5.0Fi & 5.8Fi, FSi Maintenance Parts, 5.7L Maintenance Parts, 5.7L

20 SEE SEC. 54161162 54161856 54161842 54161847

NOTES 4.3GIJWTR, 4.3GSJWTR 5.8FSIINCS 5.7GLPNCS 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCSCE

7797230 4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

- 20- 20

Upd:7/24/2022

Engine

DESCRIPTION Camshaft and Valve Train Crankcase Crankcase Crankcase Crankcase and Oil Pan Cylinder Head Cylinder Head Cylinder Head Cylinder Head Flywheel Housing Flywheel Housing and Mounts Flywheel Housing and Mounts Inboard Mounting Components Inboard Mounting Components Oil Pan and Oil Pump Oil Pan, Pump and Remote Filter Remote Oil Filter Remote Oil Filter Remote Oil Filter

21 SEE SEC. 54161062 54142807 54142881 54142830 54142947 54142882 54142833 54142948 54142808 54142936 54160516 54160546 54160677 54142819 54142824 54142825 54142852 54142908 54142909

NOTES 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE 5.7GIPNCACE, 5.7GIPNCMCE 5.7GIINCCCE, 5.7GIPNCBCE, 5.7GIPNCSCE, 5.7GLPNCS 5.8FSIINCS 4.3GIJWTR, 4.3GSJWTR 5.7GIINCCCE, 5.7GIPNCBCE, 5.7GIPNCSCE, 5.7GLPNCS 5.8FSIINCS 4.3GIJWTR, 4.3GSJWTR 5.7GIPNCACE, 5.7GIPNCMCE 4.3GIJWTR, 4.3GSJWTR 5.7GIPNCBCE, 5.7GIPNCMCE 5.7GIPNCSCE, 5.7GLPNCS 5.7GIINCCCE 5.8FSIINCS 5.8FSIINCS 5.8FSIINCS 5.8FSIINCS 4.3GIJWTR, 4.3GSJWTR 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS

7797230 4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

- 21- 21

Upd:7/24/2022

Fuel System

DESCRIPTION Carburetor Carburetor Fuel Pump Fuel Pump and Filter Fuel System Throttle Cable Connection Vapor Separator Tank

23 SEE SEC. 54142805 54142945 54160365 54160681 54160682 54169957 54142939

NOTES 5.7GLPNCS 4.3GSJWTR 4.3GIJWTR, 4.3GSJWTR 5.7GLPNCS 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE 4.3GSJWTR 4.3GIJWTR

7797230 4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

- 23- 23

Upd:7/24/2022

Inlet and Exhaust System

25

DESCRIPTION Exhaust Exhaust and Cooling Exhaust and Cooling Exhaust and Cooling Exhaust Riser, 3'' Extension Exhaust, 3'' Risers

SEE SEC. 54160368 54160688 54142802 54142814 54142920 54142854

Exhaust, 3'' Risers Fuel System & Lower Intake Manifold Intake Manifold Intake Manifold Intake Manifold PJX Muffler Kit Throttle Body and Engine Cover Throttle Body Repair Kits Throttle Body Repair Kits Upper Intake Manifold

54142919 54160621

NOTES 4.3GIJWTR, 4.3GSJWTR 5.7GIINCCCE, 5.7GIPNCBCE, 5.7GIPNCSCE, 5.7GLPNCS 5.7GIPNCACE, 5.7GIPNCMCE 5.8FSIINCS 5.8FSIINCS 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS 4.3GIJWTR, 4.3GSJWTR 5.8FSIINCS

54160680 54143076 54160683 54142907 54160369 54160488 54143000 54142828

5.7GLPNCS 4.3GIJWTR, 4.3GSJWTR 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE 4.3GIJWTR, 4.3GSJWTR 4.3GIJWTR 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE 4.3GIJWTR 5.8FSIINCS

7797230 4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

- 25- 25

Upd:7/24/2022

Cooling System

26

DESCRIPTION Cooling Freshwater Cooling Freshwater Cooling

SEE SEC. NOTES 54142946 4.3GIJWTR, 4.3GSJWTR 54142855 5.8FSIINCS 54142922 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS Hot Water Outlet 54142906 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE Seawater Pump Parts 54160635 5.7GIPNCACE, 5.7GIPNCMCE Seawater Pump Parts 54160636 5.7GIINCCCE, 5.7GIPNCBCE, 5.7GIPNCSCE, 5.7GLPNCS Seawater Pump Parts 54142942 4.3GIJWTR, 4.3GSJWTR Seawater Pump Parts 54160597 5.8FSIINCS Seawater Pump, New Service Kits 54162973 5.7GIINCCCE, 5.7GIPNCBCE, 5.7GIPNCSCE, 5.7GLPNCS Seawater Pump, New Service Kits 54162974 5.7GIPNCACE, 5.7GIPNCMCE

7797230 4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

- 26- 26

Upd:7/24/2022

Ignition and Control Systems

DESCRIPTION Distributor Ignition Ignition Ignition

28 SEE SEC. 54142836 54160548 54160560 54160551

NOTES 5.8FSIINCS 5.7GLPNCS 4.3GIJWTR, 4.3GSJWTR 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE

7797230 4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

- 28- 28

Upd:7/24/2022

General, Electrical System

DESCRIPTION Alternator Alternator Alternator Audible Alarm Kit Engine Harness Engine Harness Engine Harness Engine Harness Engine Harness Engine Harness and Bracket Engine Harness Bracket

SEE SEC. 54142840 54142935 54142811 54160589 54160675 54142809 54160336 54142949 54160612 54142810 54142968

Starter Starter Starter

54142953 54160375 54142827

30 NOTES 5.7GIINCCCE, 5.7GIPNCBCE, 5.7GIPNCSCE, 5.7GLPNCS 4.3GIJWTR, 4.3GSJWTR 5.8FSIINCS 4.3GIJWTR, 4.3GSJWTR 5.7GIINCCCE, 5.7GIPNCBCE, 5.7GIPNCSCE, 5.7GLPNCS 5.7GIPNCACE, 5.7GIPNCMCE 4.3GSJWTR 4.3GIJWTR 5.8FSIINCS 5.7GLPNCS 4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS 4.3GIJWTR, 4.3GSJWTR 5.8FSIINCS

7797230 4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

- 30- 30

Upd:7/24/2022

Alternator, Charging, Electric Motor, Electric Drives

DESCRIPTION

32

Alternator

SEE SEC. NOTES 54142801 5.7GIPNCACE, 5.7GIPNCMCE

7797230

- 32- 32

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

Upd:7/24/2022

Steering

64 DESCRIPTION

Steering Steering Steering

SEE SEC. NOTES 54160678 5.7GLPNCS 54142804 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE 54160608 5.8FSIINCS

7797230 4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

- 64- 64

Upd:7/24/2022

General, Hydraulic System, Special Functions, Miscellaneous

DESCRIPTION Gasket Kits

90 SEE SEC. NOTES 54142944 4.3GIJWTR, 4.3GSJWTR

7797230 4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

- 90- 90

Upd:7/24/2022

4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

REF 20 21 23 25 26 28 30 32 64 90

DESCRIPTION General, Engine with Mounting and Equipment Engine Fuel System Inlet and Exhaust System Cooling System Ignition and Control Systems General, Electrical System Alternator, Charging, Electric Motor, Electric Drives Steering General, Hydraulic System, Special Functions, Miscellaneous

7797230 4.3GIJWTR, 4.3GSJWTR, 5.7GIINCCCE, 5.7GIPNCACE, 5.7GIPNCBCE, 5.7GIPNCMCE, 5.7GIPNCSCE, 5.7GLPNCS, 5.8FSIINCS

SEE SEC. 20 21 23 25 26 28 30 32 64 90

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Upd:7/24/2022