Volvo Penta 4.3GIJWTR 4.3GSJWTR 5.0GiPWTR 5.0GLPWTR 5.7GSPWTR Parts Manual PDF

Maintenance Parts, 4.3L

20 4.3GIJWTR, 4.3GSJWTR

Upd:7/15/2022

53312

7797467 -20 -54161162

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Maintenance Parts, 4.3L

20

4.3GIJWTR, 4.3GSJWTR REF PART NO. QTY 1 21951348 1 Impeller kit 2 3862228 1 Fuel filter 3 841750 1 Oil filter 4 5 Oil X 21681794 5 Oil 21681795 1 Oil 21681796 1 Oil 21681797 1 Oil 3847302 5 Oil 3847303 1 Oil 3847304 1 Oil 3847305 1 Oil X 3840002 5 Oil 3840003 1 Oil 3840004 1 Oil 3840005 1 Oil 5 3856961 1 Thermostat 6 3852071 1 O-ring 7 3852111 1 Gasket 8 3831426 1 Thermostat kit 9 416033 1 Sealing ring 10 3856759 1 Spark plug kit 11 3854331 1 Distributor cap 12 3854311 1 Rotor 13 3888325 1 Ignition cable kit 14 1141674 1 Coolant, green 21646481 1 Coolant, green 1141647 1 Coolant, green

7797467- 20- 54161162

DESCRIPTION

NOTES

Fill level is determined by dipstick USA Synthetic, quart Synthetic, gallon Synthetic, 5 gal Synthetic, 55 gal Mineral, quart Mineral, gallon Mineral, 5 gal Mineral, 55 gal Europe and other markets Mineral, 1L Mineral, 4L Mineral, 20L Mineral, 208L, barrel For seawater cooled engine

For freshwater cooled engine

5L, ready-mixed 210L, ready-mixed 210L, full strength

53312

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Upd:7/15/2022

Maintenance Parts, 5.0L & 5.7L

200 5.0GiPWTR, 5.7GSIPWTR, 5.7GSPWTR

Upd:7/15/2022

48946

7797467 -200 -54161175

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Maintenance Parts, 5.0L & 5.7L

200

5.0GiPWTR, 5.7GSIPWTR, 5.7GSPWTR REF PART NO. QTY 1 21951348 1 Impeller kit 2 3847644 1 Fuel filter 3 3850559 1 Filter 4 6 Oil X 21681794 6 Oil 21681795 2 Oil 21681796 1 Oil 21681797 1 Oil 3847302 6 Oil 3847303 2 Oil 3847304 1 Oil 3847305 1 Oil X Oil 3840002 6 Oil 3840003 2 Oil 3840004 1 Oil 3840005 1 Oil 5 3856961 1 Thermostat 6 3852071 1 O-ring 7 3852111 1 Gasket 8 3831426 1 Thermostat kit 9 416033 1 Sealing ring 10 3851857 2 Spark plug kit 11 3854548 1 Distributor cap 12 3862014 1 Rotor 13 3888326 1 Ignition cable kit 14 1141674 1 Coolant, green 21646481 1 Coolant, green 1141647 1 Coolant, green

7797467- 200- 54161175

DESCRIPTION

NOTES

Fill level is determined by dipstick USA Synthetic, quart Synthetic, gallon Synthetic, 5 gal Synthetic, 55 gal Mineral, quart Mineral, gallon Mineral, 5 gal Mineral, 55 gal Europe and other markets Mineral, 1L Mineral, 4L Mineral, 20L Mineral, 208L, barrel For seawater cooled engine

For freshwater cooled engine

5L, ready-mixed 210L, ready-mixed 210L, full strength

48946

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Upd:7/15/2022

Maintenance Parts, 5.0L & 5.7L

200 5.0GLPWTR, 5.7GSPWTR

Upd:7/15/2022

53343

7797467 -200 -54161169

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Maintenance Parts, 5.0L & 5.7L

200

5.0GLPWTR, 5.7GSPWTR REF PART NO. QTY 1 21951348 1 Impeller kit 2 3862228 1 Fuel filter 3 3850559 1 Filter 4 6 Oil X 21681794 6 Oil 21681795 2 Oil 21681796 1 Oil 21681797 1 Oil 3847302 6 Oil 3847303 2 Oil 3847304 1 Oil 3847305 1 Oil X Oil 3840002 6 Oil 3840003 2 Oil 3840004 1 Oil 3840005 1 Oil 5 3856961 1 Thermostat 6 3852071 1 O-ring 7 3852111 1 Gasket 8 3831426 1 Thermostat kit 9 416033 1 Sealing ring 10 3851857 2 Spark plug kit 11 3853815 1 Distributor cap 12 3853801 1 Rotor 13 3857166 1 Cable kit 14 1141674 1 Coolant, green 21646481 1 Coolant, green 1141647 1 Coolant, green

7797467- 200- 54161169

DESCRIPTION

NOTES

Fill level is determined by dipstick USA Synthetic, quart Synthetic, gallon Synthetic, 5 gal Synthetic, 55 gal Mineral, quart Mineral, gallon Mineral, 5 gal Mineral, 55 gal Europe and other markets Mineral, 1L Mineral, 4L Mineral, 20L Mineral, 208L, barrel For seawater cooled engine

For freshwater cooled engine

5L, ready-mixed 210L, ready-mixed 210L, full strength

53343

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Upd:7/15/2022

Crankcase and Oil Pan

21 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSPWTR

Upd:7/15/2022

53349

7797467 -21 -54142956

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Crankcase and Oil Pan

21

5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSPWTR REF PART NO. QTY 1 3857520 Longblock 3856692 Longblock 2 3855742 8 Piston, standard (3855743) Piston, 0.5mm os (3857669) 1 Piston, 0.030 in os (3857668) 1 Piston, 0.005 in os 3857667 8 Piston, standard 3 3855740 8 Piston ring, standard (3855741) Piston ring, 0.5mm os 3857672 1 Piston ring kit, 0.030 in os 3857670 8 Piston ring kit, standard 4 3856001 2 Pin, flywheel housing location 5 (3856162) 1 Kit, camshaft 6 3855998 1 Retainer, camshaft 7 3853172 2 Screw, camshaft retainer 8 3852100 8 Core plug, expansion 9 3853209 1 Core plug, rear camshaft bearing 10 3853114 4 Locating pin, cylinder head 11 3855972 2 Pin, timing cover 12 3856146 5 Stud, bearing cap 13 3853214 10 Bolt, bearing cap 14 (3856155) 1 Bearing, main, 0.010 in os (3856154) 1 Bearing, main, standard (3856156) 1 Bearing, main, 0.020 in os 15 3856925 1 Housing, rear oil seal 16 3853202 2 Stud, rear oil seal retainer 17 3852656 1 Gasket, rear oil seal housing 18 3856926 1 Seal, oil, rear 19 3853204 1 Bolt, rear oil seal, 1.75 in 20 3853203 2 Bolt, rear oil seal, 0.875 in 21 3853206 1 Nut, rear oil seal housing 22 3853205 1 Stud, rear oil seal housing 23 3853149 8 Bearing, rod, standard (3853153) Bearing, rod, 0.020 in os 3856117 Bearing, rod, 0.010 in os 24 3853957 8 Connecting rod 25 (3853148) 16 Nut, connecting rod 26 3853162 16 Bolt, connecting rod 27 (3856923) 1 Crankshaft 28 3855969 1 Pin, flywheel 29 3852219 1 Valve 30 3850822 1 Retainer 31 3852133 2 Screw, adapter to engine 32 3856594 1 Timing gear cover 33 3856119 1 Camshaft 34 3855972 1 Pin, cam sprocket 35 3852685 1 Chain 36 (3855736) 2 Screw, timing cover, center of cover 3855737 6 Screw, timing cover 37 3856120 1 Reinforcement, oil pan; port 3856121 1 Reinforcement, oil pan; stbd 38 3855112 1 Fitting, oil pan drain 39 3856114 1 Sprocket, camshaft 40 3853958 1 Flywheel 41 3855970 1 Gear, flywheel 42 3851981 1 Washer, fitting to oil pan 43 3852007 1 Washer, retainer, oil pan drain 44 3856930 4 Nut, seal housing 45 3853674 1 O-ring, retainer, oil pan drain 46 3856924 1 Vibration damper 47 3852663 2 Woodruff key, crankshaft 48 3852690 1 Sprocket, crankshaft 49 3852744 1 Baffle, oil pan 7797467- 21- 54142956

DESCRIPTION

NOTES 5.0 5.7 5.7 5.7; as required 5.0; as required 5.0; as required 5.0 5.7 5.7; as required 5.0; 0.76mm 5.0

44.5mm 22.57mm

53349

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Upd:7/15/2022

Crankcase and Oil Pan

21

5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSPWTR REF PART NO. QTY 50 3856138 1 Gasket kit, oil pan 51 3856126 1 Strainer, oil pump 52 3857532 1 Oil pressure sensor, oil pressure 53 3852595 14 Bolt, oil pan 54 3853173 3 Bolt, camshaft sprocket 55 3850474 1 Gauge 56 3857778 1 Sump 57 3853199 1 Retainer, oil pump shaft 58 3853198 1 Shaft, oil pump 59 3857664 5 Nut, oil baffle 60 3853234 2 Bolt, oil pump 61 3850249 1 Tube 62 3856125 1 Oil pump 63 3850559 1 Filter 64 3850660 1 Fitting, oil pressure switch 65 3850490 1 Fitting, drain, knock sensor 66 3852215 1 Sensor, oil pressure 67 3852503 1 Elbow, oil sender 68 3855776 1 Adapter, oil sender 69 3858437 1 Rubber coupling 70 3853274 6 Stud, coupler to flywheel 71 3853273 6 Nut, stud, coupler to stud 72 3855739 8 Grommet, timing cover 73 3856140 1 Pin, rear oil seal housing 74 3855972 2 Pin, oil pump location 75 3856151 3 Washer, bolt, cam sprocket 76 3856144 1 Retainer, lifter guide 77 3853171 3 Screw, lifter guide retainer 78 3850740 1 Plug, water drain, block

7797467- 21- 54142956

DESCRIPTION

NOTES

Gi/GSi Gi/GSi Gi/GSi

53349

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Upd:7/15/2022

Crankcase and Oil Pan

21 4.3GIJWTR, 4.3GSJWTR

Upd:7/15/2022

53327

7797467 -21 -54142947

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Crankcase and Oil Pan

21

4.3GIJWTR, 4.3GSJWTR REF PART NO. QTY DESCRIPTION 1 3858440 1 Base engine 2 3855742 6 Piston, standard (3855743) Piston, 0.50 mm os 3 3855740 6 Piston ring, standard (3855741) Piston ring, 0.50 mm os 4 (3856778) 1 Bearing, camshaft 5 3856140 1 Pin, rear oil seal housing 6 3852100 6 Core plug, expansion 7 3853209 1 Core plug, rear camshaft bearing 8 (3856772) Bearing, main, standard (3856773) Bearing, main 0.010 in os (3856774) Bearing, main 0.020 in os 9 3853114 4 Locating pin, cylinder head 10 3855972 2 Pin, timing cover 11 3856001 2 Pin, flywheel housing 12 3853214 10 Bolt, bearing cap 13 3854955 6 Bearing, rod, standard 14 3854173 6 Connecting rod 15 (3853148) 12 Nut, connecting rod 16 3853179 12 Bolt, connecting rod 17 3857716 1 Housing, rear oil seal 18 3857718 2 Stud, rear oil seal 19 3856926 1 Seal, rear oil 20 3852656 1 Gasket, rear oil seal housing 21 3853203 2 Bolt, rear oil seal 22 3853206 1 Nut, rear oil seal housing 23 3853205 1 Stud, rear oil seal housing 24 3855733 1 Crankshaft 25 3855969 1 Pin, flywheel 26 3853204 1 Bolt, rear oil seal 27 3852685 1 Chain 28 (3854319) 1 Sprocket, camshaft 29 3854329 1 Retainer, camshaft 30 3855734 1 Vibration damper 3855738 1 Stud, timing cover 31 3850802 2 Plug, water drain 32 3858437 1 Rubber coupling 33 3855735 1 Timing gear casing 34 3855737 4 Screw, timing cover (3855736) 2 Screw, timing cover 35 3855739 6 Grommet, timing cover 36 3853648 1 Woodruff key, crankshaft 37 3855817 4 Bolt, lifter guide retainer 38 3853274 6 Stud, coupler to engine 39 3855776 1 Adapter, oil sending unit 40 3854323 2 Bolt, camshaft retainer 41 3857532 1 Oil pressure sensor, oil pressure 872064 Pressure sensor, oil pressure dual station 42 3852690 1 Sprocket, crankshaft 43 (3854330) 3 Bolt, camshaft sprocket 44 3852503 1 Elbow, oil sending unit 45 3855825 2 Guide, valve lifter 46 3853273 6 Nut, stud, coupler to flywheel 47 (3854325) 1 Flywheel 48 3853207 1 Gear, flywheel 49 3854328 1 Camshaft 50 (3857717) 1 Pin, camshaft sprocket 51 3854320 1 Bolt, balancer shaft gear 52 (3854217) 1 Cap, balancer shaft 53 3857715 1 Shaft, balancer 54 3853209 1 Core plug, rear balancer shaft bearing 55 3854315 1 Bearing, balancer shaft rear 56 3853172 2 Screw, balancer shaft retainer 7797467- 21- 54142947

53327

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

NOTES As required As required

As required As required

Not shown SX, DP - S

As required

Upd:7/15/2022

Crankcase and Oil Pan

21

4.3GIJWTR, 4.3GSJWTR REF PART NO. QTY DESCRIPTION 57 3854314 1 Gear, balancer shaft 58 949518 1 Hexagon screw, damper (949519) 1 Screw, damper 59 3858177 1 Washer, damper 3852046 1 Tab washer, damper 60 (3852110) 1 Washer, damper 61 3850660 1 Fitting, oil pressure switch 62 3852215 1 Sensor, oil pressure 63 3850519 1 Bearing, balancer shaft, forward 64 3855801 1 Gasket kit, oil pan 65 3853198 1 Shaft, distributor to oil pump 66 3853199 1 Retainer, distributor to oil pump 67 3853234 2 Bolt, oil pump to block 68 3856125 1 Oil pump 69 3857714 1 Oil strainer, oil pump 70 (3855723) 1 Tube 71 3850473 1 Gauge 72 3852033 1 O-ring, oil gage tube to fitting 73 3852007 1 Washer, retainer, oil pan drain 74 3855721 1 Retainer, oil pan drain 75 3853674 1 O-ring, retainer, oil pan drain 76 3855722 1 Fitting, oil pan drain 77 3851981 1 Washer, fitting to oil pan 78 3855800 1 Oil pan (3858697) 1 Sump 79 3853174 1 Fitting, oil filter 80 841750 1 Oil filter 81 3857718 2 Stud, oil pan, front 82 3856930 2 Nut, oil pan 83 3855802 10 Bolt, oil pan

7797467- 21- 54142947

53327

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

NOTES SX, DP - S PJX SX, DP - S PJX Gi Gi

Part of engine gasket kit

Part of engine gasket kit Part of engine gasket kit WTC WTR

Upd:7/15/2022

Cylinder Head

21 5.7GSIPWTR, 5.7GSPWTR

Upd:7/15/2022

53300

7797467 -21 -54160494

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Cylinder Head

21

5.7GSIPWTR, 5.7GSPWTR REF PART NO. QTY DESCRIPTION 1 (3856929) 2 Cylinder head 2 (3853146) 16 Stud, rocker arm, 0.003 in. os (3853147) 1 Stud, rocker arm, 0.013 in. os 3 3855808 8 Valve, exhaust 3855809 1 Valve, exhaust 4 3855810 8 Valve, intake 5 (3853311) 2 Bracket, lift 6 3855816 8 Valve cap, Valve Spring 7 3855823 32 Valve cotter, valve stem 8 3856139 8 Guide, valve lifter 9 3856215 1 Valve 10 3855815 16 Valve spring 21605360 1 Valve spring 11 3856127 16 Tappet 12 3856124 16 Bolt 3856123 4 Bolt 3856122 14 Bolt 13 3856118 16 Push rod 14 3853158 16 Arm 15 3855814 8 Valve stem seal, valve stem, intake 3857648 8 Valve stem seal, valve stem, exhaust 16 3852687 2 Gasket, valve cover 17 3856927 1 Valve cover, port 3856928 1 Valve cover, stbd 18 3853326 1 Flange screw, lift & fuel bracket to head (3853557) 3 Flange screw, lift bracket, clamps to head 19 3856135 8 Bolt, valve cover 20 3852104 1 Elbow, valve cover 21 3853380 2 Cylinder head gasket, cylinder head 22 3851857 2 Spark plug kit, 4 pack 3851858 1 Spark plug kit, 24 pack 23 3854008 1 Oil filler cap 24 3852103 2 Grommet, valve cover

7797467- 21- 54160494

53300

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

NOTES 0.08mm 0.33mm; as required Standard O.S=0.030'' Standard

Set of 16, 5.7GSi L=1.62'' (41mm) L=3 1/16'' (78mm) L=3 51/64'' (96mm)

Upd:7/15/2022

Cylinder Head

21 5.0GiPWTR, 5.0GLPWTR

Upd:7/15/2022

53300

7797467 -21 -54160493

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Cylinder Head

21

5.0GiPWTR, 5.0GLPWTR REF PART NO. QTY DESCRIPTION 1 (3857663) 2 Cylinder head 2 (3853146) 16 Stud, rocker arm, 0.003 in. os (3853147) 1 Stud, rocker arm, 0.013 in. os 3 3855808 8 Valve, exhaust 3855809 1 Valve, exhaust 4 3857666 8 Valve, intake 5 (3853311) 2 Bracket, lift 6 3855816 8 Valve cap, Valve Spring 7 3855823 32 Valve cotter, valve stem 8 3856139 8 Guide, valve lifter 9 3856215 1 Valve 10 3855815 16 Valve spring 11 3856127 16 Tappet 12 3856124 16 Bolt 3856123 4 Bolt 3856122 14 Bolt 13 3856118 16 Push rod 14 3853158 16 Arm 15 3855814 8 Valve stem seal, valve stem, intake 3857648 8 Valve stem seal, valve stem, exhaust 16 3852687 2 Gasket, valve cover 17 3856927 1 Valve cover, port 3856928 1 Valve cover, stbd 18 3853326 1 Flange screw, lift & fuel bracket to head (3853557) 3 Flange screw, lift bracket, clamps to head 19 3856135 8 Bolt, valve cover 20 3852104 1 Elbow, valve cover 21 3853380 2 Cylinder head gasket, cylinder head 22 3851857 2 Spark plug kit, 4 pack 3851858 1 Spark plug kit, 24 pack 23 3854008 1 Oil filler cap 24 3852103 2 Grommet, valve cover

7797467- 21- 54160493

53300

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

NOTES 0.08mm 0.33mm; as required Standard O.S=0.030'' Standard

L=1.62'' (41mm) L=3 1/16'' (78mm) L=3 51/64'' (96mm)

Upd:7/15/2022

Cylinder Head

21 4.3GIJWTR, 4.3GSJWTR

29

16

28

28

17 27

13

12 7

18 2

22

15

5

25 14

8

11 26

24

6 1

20

23 10

21

9 19

Upd:7/15/2022

53328

3

4

7797467 -21 -54142948

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Cylinder Head

21

4.3GIJWTR, 4.3GSJWTR REF PART NO. QTY DESCRIPTION 1 3855813 2 Cylinder head 3859069 1 Cylinder head 2 3850844 6 Stud, rocker arm 3 3855810 6 Valve, intake 4 3855808 6 Valve, exhaust 3855809 6 Valve, 0.030 in. os 5 3855816 6 Valve cap, intake valve spring 6 3857648 6 Valve stem seal, exhaust 3855814 6 Valve stem seal, intake 7 3855823 24 Valve cotter, valve stem 8 3855815 12 Valve spring 9 3855811 12 Valve tappet 10 3856124 12 Bolt 3856123 4 Bolt 3856122 10 Bolt 11 3856118 12 Push rod, rocker arm 12 3854943 12 Kit 13 3853649 12 Nut, rocker arm 14 3854949 1 Valve cover, port 3854948 1 Valve cover, starboard 15 3854947 2 Grommet, valve cover 16 3854944 1 Oil filler cap 17 3854946 6 Bolt, valve cover 18 3852104 1 Elbow, valve cover 19 3854299 2 Cylinder head gasket, cylinder head 20 3854942 2 Gasket, valve cover 21 3856759 1 Spark plug kit, 6-pack 3851858 1 Spark plug kit, 24-pack 22 (3853311) 2 Bracket 23 3852092 1 Attaching clamp, engine cable to cylinder head 24 (3853557) 2 Flange screw, lift bracket to cylinder head 3853326 1 Flange screw, lift bracket to cylinder head 3853266 1 Flange screw, lift bracket to cylinder head 25 3855020 2 Grommet, valve cover screw 26 (3852146) 1 Clamp, starter leads to lift bracket 27 3856884 1 Valve 28 3852529 1 Hose clamp, PCV hose 29 (3854904) 1 Hose

7797467- 21- 54142948

53328

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

NOTES Repl by 3859069

Standard Standard

L=1.62'' (41mm) L=3 1/16'' (78mm) L=3 51/64'' (96mm)

Part of engine gasket kit

Port; rear Lower Front, upper Rear, upper

Cut to length

Upd:7/15/2022

Flywheel Housing

21 4.3GIJWTR, 4.3GSJWTR

2

1

17

3

16 10

7

8

11

4 5

9

2 13

15

12

14

Upd:7/15/2022

53152

6

7797467 -21 -54142936

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Flywheel Housing

21

4.3GIJWTR, 4.3GSJWTR REF PART NO. QTY DESCRIPTION 1 (3858066) 1 Flywheel housing 2 3853266 1 Flange screw, flywheel housing to engine 968233 1 Flange screw, flywheel housing to engine 3853326 3 Flange screw, flywheel housing to engine 946472 3 Flange screw, flywheel housing to engine 3 (3855641) 1 Rubber ring 4 959243 2 Hex. socket screw, flywheel hsg to pump hsg 5 3852002 2 Tab washer 6 (3855457) 1 Clamp 7 3850571 2 Stud, flywheel housing to engine 3857937 2 Stud, flywheel housing to engine 8 3852058 2 Washer, ground stud, flywheel hsg (944633) 2 Washer, ground stud, flywheel hsg 9 (3852065) 4 Nut, ground 971071 4 Hexagon nut, ground 10 3852002 2 Tab washer, stud, flywheel housing 3852046 2 Tab washer, stud, flywheel housing 11 (3852070) 2 Washer, ground stud, flywheel housing 940147 2 Toothed washer, ground stud, flywheel housing 12 968004 8 Hex. socket screw, m14 x 40 13 3853273 6 Nut, flywheel & flange 14 (3858464) 1 Flange 15 3853274 6 Stud, flywheel, adapter flange to crankshaft 16 3855752 1 Hub 17 (3855459) 1 Rubber damper

7797467- 21- 54142936

53152

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

NOTES Port; WTC Port; WTR WTC WTR

Ground; WTC Ground; WTR WTC WTR WTC WTR WTC WTR WTC WTR

Upd:7/15/2022

Flywheel Housing and Mounts

218 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSPWTR

6 1 20

29

8

7 21 19

2

5 14 15 4

10 12 16 17

27 28 3

11 18

22 27 23

27 13

26 30 9

25

24

Upd:7/15/2022

53348

7797467 -218 -54160491

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Flywheel Housing and Mounts

218

5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSPWTR REF PART NO. QTY DESCRIPTION 1 3857846 1 Housing 2 3854604 1 Cover 3 (3852146) 1 Clamp 4 (3852832) 1 Hose, flywheel hsg 5 3852421 7 Screw, flywheel cover 6 3853392 2 Flange screw, flywheel hsg to engine 3853547 1 Flange screw, reservoir and flywheel hsg to engine 7 3852002 2 Tab washer, ground stud, flywheel hsg 8 3852058 2 Washer, ground stud, flywheel hsg 9 3853805 2 Rubber cushion, engine front 10 959968 4 Hexagon screw, rear mount to transom plate 11 3853806 2 Rubber cushion, transom plate 12 (3852155) 4 Washer, rear mount to transom plate 13 3850930 2 Hexagon screw, rear mount 14 3850929 2 Lock nut, rear mount 15 3852540 2 Washer, rear mount to flywheel hsg 16 3852539 2 Square nut, rear mount 17 3852622 2 Washer, rear mount 18 3852542 2 Washer, rear mount 19 3852483 2 Stud, flywheel housing to engine 20 (3852065) 2 Nut, terminal to ground stud, flywheel hsg 21 (3852070) 1 Washer, ground stud, flywheel hsg 22 3857844 2 Bracket, front, port and starboard 23 3853326 6 Flange screw, front mount bracket to engine 24 3852566 2 Bolt, front mount 25 3852090 2 Tab washer, bolt, front mount, engine 26 3852433 2 Washer, front mount 27 3852021 6 Nut, bolt, mount bracket 28 3852428 2 Washer, front mount 29 (3852146) 1 Clamp, starter leads to stbd bracket 30 3853312 1 Clamp

7797467- 218- 54160491

53348

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

NOTES

Stbd

Port and starboard

Ground Starboard

Front Upper Front Lower Cooling hose

Upd:7/15/2022

Remote Oil Filter

21 4.3GIJWTR, 4.3GSJWTR

5

1 7 10

8

9

1 6

2

3 2 9 4 1

Upd:7/15/2022

52492

7797467 -21 -54142908

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Remote Oil Filter

21

4.3GIJWTR, 4.3GSJWTR REF PART NO. QTY 1 3850883 1 Oil filter, 4.3 liter 3852011 4 O-ring, oil hose 2 (3854587) 1 Hose, engine oil to filter 3 3852089 1 O-ring, adapter retainer 4 3854695 1 Retainer, adapter 5 3854416 1 O-ring, adapter to engine 6 (3852837) 1 Clamp, oil hoses to manifold 7 (3850959) 1 Cap, remote oil filter 8 (3854589) 1 Adapter, engine oil 9 (3854588) 1 Hose, engine oil from filter 10 841750 1 Oil filter

7797467- 21- 54142908

DESCRIPTION

52492

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Upd:7/15/2022

Remote Oil Filter

217 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSPWTR

5

1 7

10

8

9

1 6

2

3 2 9 4

1

Upd:7/15/2022

52683

7797467 -217 -54142909

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Remote Oil Filter

217

5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSPWTR REF PART NO. QTY 1 (3850884) 1 Filter, 5.7 liter 3852011 4 O-ring, oil hose 2 (3854591) 1 Hose, engine oil to filter 3 3852089 1 O-ring, adapter retainer 4 3853495 1 Retainer, oil filter adapter 5 3852470 1 O-ring, adapter to engine 6 (3852837) 1 Clamp, oil hoses to manifold 7 (3852838) 1 Adapter, remote oil filter 3852015 1 Connector 8 3853246 1 Adapter, engine oil 9 (3854590) 1 Hose, engine oil from filter 10 835440 1 Oil filter

DESCRIPTION

7797467- 217- 54142909

52683

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

NOTES Not shown

Upd:7/15/2022

Carburetor

23 4.3GSJWTR

6 12 7 14 16 8

13

1

9

15

11 10

24

5

3

23

2

20 17

22 21

4

Upd:7/15/2022

19

18

53317

7797467 -23 -54142945

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Carburetor

23

4.3GSJWTR REF PART NO. QTY DESCRIPTION 1 3858333 1 Carburetor kit (3853575) 1 Float 2 (3854341) 1 Kit 3 3853497 1 Gasket, carburetor to adapter 4 (3852437) 1 Gasket, adapter, carburetor to intake manifold 5 (3854257) 1 Diaphragm, accelerator pump 6 (3853991) Diaphragm 7 (3853992) 1 Choke 8 3852082 1 Cap, nipple, carburetor 9 3852158 1 Cable tie, cap, nipple, carburetor assy 10 (3852191) 1 Washer, electric choke lead 11 3852142 4 Nut, stud, carburetor to adapter 12 3853560 1 Stud, flame arrestor & cover to carburetor 13 (3853845) 1 Cable, electric choke 14 (3854258) 1 Terminal, 0.250 15 (3852037) 1 Terminal, 0.312 16 (3854259) 1 Cover, terminal 17 (3852154) 1 Screw, throttle lever to carburetor 18 (3850415) 1 Screw, throttle lever 19 3852420 1 Nut retainer, throttle lever 20 (3850217) 1 Intermediate lever, carburetor 21 3853277 1 Adapter, carburetor to intake manifold 22 3852864 4 Screw, adapter, carburetor to intake manifold 23 (3853276) 4 Stud, carburetor to adapter 24 (3853758) 1 Nut, screw, throttle lever

7797467- 23- 54142945

NOTES Unnumbered parts serviced at assembly level only.

Part of engine gasket kit Part of engine gasket kit As required

Ground

Ground

53317

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Upd:7/15/2022

Carburetor

231 5.0GLPWTR, 5.7GSPWTR

17

33 15

12

2 16 1

2

36 13

14

2

30 2 6

2 5

2

2

11 20 2

2 8

19 21 18

7

2 10 9

28 22 26

24

37 35 3

27 2

34

23

25 31

32 29 4

Upd:7/15/2022

53347

7797467 -231 -54143015

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Carburetor

231

5.0GLPWTR, 5.7GSPWTR REF PART NO. QTY DESCRIPTION 1 (3858335) 1 Carburetor kit (3853575) 1 Float 2 3854347 1 Repair kit (3854020) 1 Repair kit 21533400 1 Kit, rebuild 3 3853280 1 Gasket, carburetor to adapter 4 3850405 1 Gasket, adapter to manifold 5 (3854257) 1 Diaphragm, accelerator pump, carburetor 6 (3853992) 1 Choke 7 3852082 1 Cap, nipple, carburetor 8 3852158 1 Cable tie, Nipple 9 (3852191) 1 Washer, electric choke lead 10 3852142 4 Nut, stud, carburetor to adapter 11 3853560 1 Stud, flame arrestor & cover 12 (3854980) 1 Decal 13 (3850458) 1 Pad, cover, flame arrestor 14 (3856862) 1 Flame shield 15 3857569 1 Decal 3855282 1 Decal 16 (3852668) 2 Hose, flame arrestor to valve cover 17 3852749 1 Nut, flame arrestor cover 18 (3853845) 1 Cable, electric choke 19 (3854258) 1 Terminal, 0.250 20 (3852037) 1 Terminal, 0.312 21 (3854259) 1 Cover, terminal 22 (3850415) 1 Screw, throttle lever to carburetor 23 (3852154) 1 Screw, throttle lever to carburetor 24 (3853758) 1 Nut, throttle lever 25 (3853758) 1 Nut, screw, throttle lever to carburetor 26 3852049 1 Washer, throttle cable to lever 27 3852052 1 Split pin, cable to throttle lever 28 (3850217) 1 Intermediate lever, carburetor 29 3857997 1 Adapter, carburetor to intake manifold 30 (3853561) 1 Nut, flame arrestor 31 3852864 4 Screw, adapter, carburetor to intake manifold 32 3853373 4 Stud, carburetor to adapter 33 3852007 1 Washer, nut, flame arrestor cover 34 3850941 1 Adapter, throttle cable 35 3852193 1 Washer, pin, throttle cable to lever 36 (3850510) 1 Cover, flame arrestor 37 (3852019) 1 Retainer, bracket, throttle cable

7797467- 231- 54143015

NOTES Unnumbered parts serviced at assembly level only. replaced by next part number

Part of engine gasket kit Part of engine gasket kit

Ground

Ground

53347

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Upd:7/15/2022

Fuel Pump

23 4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSPWTR

18 19

5

17

3 2 13

14

4

20

15 21 16

1

7 6

12

8

9 11

10

Upd:7/15/2022

53318

7797467 -23 -54160365

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Fuel Pump

23

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSPWTR REF PART NO. QTY 1 3858261 1 Fuel pump 2 3850820 1 O-ring 3 856954 1 Nipple 4 3858345 1 Grommet 5 3858220 1 Fuel pipe 3858222 1 Fuel pipe 6 3853493 1 Fitting 7 3850819 1 O-ring 8 (3850861) 1 Kit 9 1 Connector 10 3862228 1 Fuel filter 11 (3853557) 2 Flange screw 12 (3852013) 1 Elbow 13 (3858233) 1 Bracket 14 (3853310) 1 Bracket 15 3853326 2 Flange screw 16 3853266 2 Flange screw 17 (3852210) 1 Bracket 18 (3852208) 2 Screw 19 3857533 1 Relay 20 (3858255) 1 Bracket 21 (3857938) 1 Screw

7797467- 23- 54160365

DESCRIPTION

NOTES

GL, GS Gi/GSi

Included in engine harness Included in engine harness

53318

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Upd:7/15/2022

Fuel System

23 5.0GiPWTR, 5.7GSIPWTR

51

50 63 62

54

61 37 73

42 45

60 36

41

65

46

74 52 72

70

59

9 33

75 16

3 6

5

53

19 2 18

20

58

26 13

25 76 77 22

27

40 41

31

44

7

14

8

15

79

35

12

11

1

78

79 47

66

23

32

10

43 68

21 28

24

71

17 69

67 34

49

30

79 29

55 38

4

47

53346

64

56

57

39

Upd:7/15/2022

80

48 79

7797467 -23 -54142951

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Fuel System

23

5.0GiPWTR, 5.7GSIPWTR REF PART NO. QTY DESCRIPTION 1 (3852034) 1 Retainer, float pin 2 (3854152) 1 Valve, reservoir assy 3 3852462 1 Fitting, fuel line to reservoir 4 3853326 2 Flange screw, pump bracket to support bracket 5 3852481 1 Grommet, fuel pump to cover 6 3852017 1 Adapter, fuel line 7 3853642 2 O-ring, retainer, fuel pump 8 (3853572) 1 Retainer, fuel pump to cover 9 (3853573) 1 Bracket, fuel pump grommet 10 3857728 1 Gasket, cover 11 (3853575) 1 Float, reservoir assy 12 (3853576) 1 Spring seat, float needle 13 (3853577) 1 Gasket, float needle seat 14 (3853578) 1 Needle, float 15 3853579 1 Clip, needle to float 16 3853597 1 Elbow, vent, reservoir to intake 17 (3852480) 1 Elbow, reservoir to thermostat hsg 18 (3853606) 8 Screw, cover to reservoir 19 (3853616) 1 Protective cap, pressure valve 20 3857650 1 Fuel pump, high pressure 21 (3854149) 1 Reservoir 22 (3857938) 1 Screw, fuel pump protection bracket 23 (3852167) 1 Plug, reservoir drain 24 (3856438) 1 Bracket, fuel filter and fuel pump 25 (3858255) 1 Bracket, fuel pump protection 26 (3854405) 1 Cap, reservoir assy 27 (3852001) 2 Tab washer, circuit breaker 28 (3853310) 1 Bracket, fuel filter 29 3853326 2 Flange screw, bracket to engine 30 (3852013) 1 Elbow, inlet, fuel filter cover 31 (3852064) 2 Nut, circuit breaker 32 (3852208) 2 Screw, relay & cable assy 33 3852008 4 Screw, adapter to intake 34 3853620 2 Hexagon screw, circuit breaker to bracket 35 3858345 1 Grommet, fuel pump to bracket 36 3852420 1 Nut retainer, lever & pin to TBI 37 (3852009) 1 Nut retainer, lever & pin to TBI 38 (3850861) 1 Kit 39 3851218 1 Fuel filter 40 856954 1 Nipple, fuel line to fuel pump 41 3850820 2 O-ring, fitting 42 (3853428) 1 Flange screw, lever & pin to TBI 43 3858261 1 Fuel pump, low pressure 44 3854162 1 Automatic fuse, 12.5A 45 3850411 1 Shoulder screw, lever & pin to TBI 46 (3856211) 1 Bracket, throttle 47 3853598 1 Elbow, riser, thermostat housing 48 943367 1 Rubber hose, reservoir to riser 49 3856449 1 Fitting, reservoir, port nipple 50 (3850278) 1 Fuel pipe, tBI to reservoir 51 3858225 1 Fuel pipe, lp pump to reservoir 52 3852225 1 Impulse limiter 53 3850424 1 O-ring, fuel line to fuel rail 54 3850423 1 O-ring, fuel line to fuel regulator 55 (3853557) 2 Flange screw, fuel filter to bracket 56 (3853262) 1 Screw, bracket, flywheel hsg to engine 57 (3850657) 1 Nut, reservoir & bracket to flywheel hsg 58 3850405 1 Gasket, adapter to intake 59 (3850039) 1 Adapter 3850740 1 Plug 60 3850355 1 Gasket, TBI to adapter 61 (3856395) 1 Throttle body 62 3852160 3 Stud, TBI to adapter 7797467- 23- 54142951

53346

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

NOTES

Reservoir assy LP pump to reservoir Part of engine gasket kit Reservoir assy Reservoir assy Reservoir assy Reservoir assy Reservoir assy Reservoir assy Reservoir assy

Reservoir assy

Electrical ignition

Upd:7/15/2022

Fuel System

23

5.0GiPWTR, 5.7GSIPWTR REF PART NO. QTY DESCRIPTION 63 3852142 3 Nut, stud, TBI to adapter 64 (3852957) 1 Screw, reservoir & bracket to flywheel hsg 65 (3850277) 1 Fuel pipe, HP fuel pump to TBI 66 3857533 1 Relay, fuel pump 67 3853493 1 Fitting, fuel pump to fuel filter cover 68 3850819 1 O-ring, fitting, fuel pump to cover 69 1 reservoir to flywheel hsg 70 (3850689) 1 Hose, reservoir to pulse limiter 71 (3852210) 1 Bracket, relay 72 3852503 1 Elbow, pulse limiter to adapter 73 3853494 1 Fitting, hp fuel pump 74 3852529 1 Hose clamp, hose to pulse limiter 75 (3852170) 1 Clamp, hose to pulse limiter 76 (3850374) 1 Kit, fuel reservoir 77 (3853537) 2 Protective cap, breaker assy, fuel pump 78 943367 1 Rubber hose, thermostat hsg to reservoir 79 3853794 4 Hose clamp 80 (3853558) 1 Screw, reservoir to bracket

7797467- 23- 54142951

53346

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

NOTES

Fuel filter

Upd:7/15/2022

Throttle Cable Connection

231 4.3GSJWTR

4 1

9

5

3

6

2 7 8

12

11

14

10 13

Upd:7/15/2022

53315

7797467 -231 -54169957

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Throttle Cable Connection

231

4.3GSJWTR REF PART NO. QTY 1 3860811 1 Bracket 2 (3850266) 1 Anchor 3 (3852048) 1 Screw 4 3852118 1 Nut 5 (3852019) 1 Retainer 6 3850941 1 Adapter 7 3852193 1 Washer 8 3852052 1 Split pin 9 X Cable 10 3850232 1 Intermediate lever 11 (3850415) 1 Screw 12 (3853758) 1 Nut 13 (3852154) 1 Screw 14 (3854468) 1 Lock nut

7797467- 231- 54169957

DESCRIPTION

53315

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Upd:7/15/2022

Vapor Separator Tank

23 4.3GIJWTR

Upd:7/15/2022

53316

7797467 -23 -54142939

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Vapor Separator Tank

23

4.3GIJWTR REF PART NO. QTY DESCRIPTION 1 (3852034) 1 Retainer, float pin 2 (3854152) 2 Valve, reservoir assy, hp pump fitting 3 3852462 1 Fitting, fuel line to reservoir 4 3852481 1 Grommet, fuel pump to cover 5 3852017 1 Adapter, fuel line 6 3853642 2 O-ring, retainer, fuel pump 7 (3853572) 1 Retainer, fuel pump to cover 8 (3853573) 1 Bracket, fuel pump grommet 9 3857728 1 Gasket, cover 10 (3853575) 1 Float, reservoir assy 11 (3853576) 1 Spring seat, float needle 12 (3853577) 1 Gasket, float needle seat 13 (3853578) 1 Needle, float 14 3853579 1 Clip, needle to float 15 3853597 1 Elbow, vent, reservoir to intake 16 (3852480) 1 Elbow, reservoir to thermostat hsg 17 (3853606) 8 Screw, cover to reservoir 18 (3853616) 2 Protective cap, pressure valve 19 3857650 1 Fuel pump, high pressure 20 (3854149) 1 Reservoir 21 (3852167) 1 Plug, reservoir drain 22 (3854405) 1 Cap, reservoir assy 23 (3854773) 1 Tube, tBI to reservoir 24 3858222 1 Fuel pipe, lp pump to reservoir 25 (3854924) 1 Fitting, hp fuel pump 26 (3850374) 1 Kit, fuel reservoir 27 3853794 4 Hose clamp 28 943367 1 Rubber hose, thermostat hsg to reservoir 29 1 reservoir to flywheel hsg 30 (3854775) 1 Tube, HP fuel pump to TBI 31 (3850657) 1 Nut, reservoir & bracket to flywheel hsg 32 (3852957) 1 Screw, reservoir & bracket to flywheel hsg 33 (3853558) 1 Screw, reservoir to bracket 34 (3852170) 1 Clamp, hose to pulse limiter 35 3852529 1 Hose clamp, hose to pulse limiter 36 3852503 1 Elbow, pulse limiter to adapter 37 (3854870) 1 Hose, reservoir to pulse limiter 38 (3853262) 1 Screw, bracket, flywheel hsg to engine 965220 1 Flange screw, bracket, flywheel hsg to engine 39 3850423 1 O-ring, fuel line to fuel regulator 40 3850424 1 O-ring, fuel line to fuel rail 41 3852225 1 Impulse limiter 42 3856449 1 Fitting, reservoir, port nipple 43 943367 1 Rubber hose, reservoir to riser 44 3853598 2 Elbow, riser, thermostat housing 45 3852602 2 Hose clamp, cap to reservoir assy 46 3852476 2 Cap, reservoir cap

7797467- 23- 54142939

53316

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

NOTES

Reservoir assy LP pump to reservoir Part of engine gasket kit Reservoir assy Reservoir assy Reservoir assy Reservoir assy Reservoir assy Reservoir assy Reservoir assy

Reservoir assy

WTC WTR

Upd:7/15/2022

Exhaust

25 4.3GIJWTR, 4.3GSJWTR

7

10 11

6 10 5

8

9

2 1

4 20

2 3

21

12 18 13 15 16

14

Upd:7/15/2022

19

17

53330

7797467 -25 -54160368

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Exhaust

25

4.3GIJWTR, 4.3GSJWTR REF PART NO. QTY 1 3857944 2 Elbow 2 3850740 4 Plug 3 3850999 4 Plug 4 3857763 2 Fitting 5 3857761 2 Valve 6 (3857178) 2 Hose 7 3852830 8 Screw 8 3852002 8 Tab washer 9 3852058 8 Washer 10 3853860 8 Hose clamp 11 3852696 2 Hose 12 3863191 1 Gasket kit 2 Gasket 13 3857656 2 Exhaust manifold 14 3852538 2 Elbow 15 3858291 2 Reduction sleeve 16 3850802 2 Plug 17 3857184 12 Flange screw 18 3853412 2 Gasket 19 3854874 2 Exhaust pipe 20 3857843 2 Hose 21 3853780 4 Hose clamp

7797467- 25- 54160368

DESCRIPTION

53330

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Upd:7/15/2022

Exhaust

252 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSPWTR

Upd:7/15/2022

48950

7797467 -252 -54170347

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Exhaust

252

5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSPWTR REF PART NO. QTY 1 3857944 2 Elbow 2 3850740 4 Plug 3 3850999 4 Plug 4 3850496 2 Gasket 3863191 1 Gasket kit 5 3853597 1 Elbow 6 3852830 8 Screw 7 3852002 8 Tab washer 8 3852058 8 Washer 9 3853860 8 Hose clamp 10 3852696 2 Hose 11 3857723 2 Exhaust manifold 12 3852538 2 Elbow 13 3858291 2 Reduction sleeve 14 3850802 2 Plug 15 3857184 12 Flange screw 16 3852468 2 Gasket 17 3852738 2 Exhaust pipe 18 3853791 8 Hose clamp 19 3852742 2 Hose 20 3858873 1 Exhaust pipe 21 3855472 4 Flange screw 22 3587651 1 Kit 23 3862904 X Elbow 24 3850740 X Plug 25 3850999 X Plug 26 3863191 X Gasket kit

7797467- 252- 54170347

DESCRIPTION

NOTES Repl by 3863061

Repl by 3863191

3.00'' (76mm)

48950

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Upd:7/15/2022

Exhaust, 3'' Risers

251 4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSPWTR

3

1

2

Upd:7/15/2022

52495

7797467 -251 -54142919

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Exhaust, 3'' Risers

251

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSPWTR REF PART NO. QTY 1 (3856259) 1 Exhaust pipe elbow 2 3850496 2 Gasket 3 3856484 2 Kit

7797467- 251- 54142919

DESCRIPTION

52495

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Upd:7/15/2022

Intake Manifold

25 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSPWTR

24

3 4 5

2 20

1 23 19

6

16

7

8

9

14 22

15

Upd:7/15/2022

25

11 12 17 18

13

53350

10

21

7797467 -25 -54142952

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Intake Manifold

25

5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSPWTR REF PART NO. QTY DESCRIPTION 1 3856270 1 Inlet manifold 2 (3852075) 1 Plug, intake manifold 3 (3853557) 1 Flange screw, distributor clamp 4 3852108 1 Clamp, distributor 5 3852109 1 Gasket, distributor 6 3857662 1 Intake gasket kit, manifold 7 3852007 1 Washer, nut, flame arrestor cover 8 3852749 1 Nut, flame arrestor cover 9 (3850510) 1 Cover, flame arrestor 10 (3850458) 2 Pad, cover, flame arrestor 11 (3852695) 2 Connector, hose to check valve 12 (3856913) 1 Flame shield (3856862) 1 Flame shield 13 (3850274) 1 Stud, flame arrestor 3853560 1 Stud, flame arrestor 14 (3852668) 1 Hose, flame arrestor to valve cover 15 3857411 1 Bracket, throttle cable 16 3852434 1 Clamp, engine cable 17 (3850266) 1 Anchor, throttle cable 18 (3852048) 1 Screw, anchor, throttle cable to bracket 19 3857569 1 Decal, cover, flame arrestor (3857653) 1 Decal, cover, flame arrestor 3855282 1 Decal, cover, flame arrestor 3856274 1 Decal, cover, flame arrestor 20 3852029 1 Sensor, water temperature 872068 1 Temperature sensor, water temperature, dual station 21 (3854904) 1 Hose, pcv valve to adapter 1 Hose, pcv valve to adapter 22 3852118 1 Nut, throttle anchor 23 (3854980) 1 Decal, cover, flame arrestor 24 3855935 8 Flange screw, intake manifold 25 (3853561) 1 Nut, flame arrestor

7797467- 25- 54142952

53350

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

NOTES

Gi / GSi GL / GS Gi / GSi GL / GS

GL / GS Gi / GSi

Upd:7/15/2022

Intake Manifold

25 4.3GIJWTR, 4.3GSJWTR

Upd:7/15/2022

52496

7797467 -25 -54143076

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Intake Manifold

25

4.3GIJWTR, 4.3GSJWTR REF PART NO. QTY DESCRIPTION 1 3855805 1 Inlet pipe, 2V 3855806 1 Inlet pipe, 4V 2 3852092 2 Attaching clamp, engine cable to lift bracket 3 (3852048) 1 Screw, anchor, throttle cable to bracket 4 (3850266) 1 Anchor, throttle cable 5 3857411 1 Bracket, throttle cable to engine 3855509 1 Bracket, throttle cable to engine 6 3852118 1 Nut, anchor, throttle cable to bracket 7 (3852019) 1 Retainer, throttle cable 8 3855807 1 Intake gasket kit, intake manifold 9 3852434 3 Clamp, engine cable to manifold 10 872068 1 Temperature sensor, water temperature, dual station 3852029 1 Sensor, water temperature 11 3856765 8 Bolt, intake manifold 12 3856129 1 Bolt, distributor clamp 13 3852108 Clamp, distributor to engine 14 3852109 1 Gasket, distributor 15 (3853561) 1 Nut, flame arrestor to TBI, carb 16 (3852695) 2 Connector, hose, check valve 17 (3852668) 2 Hose, check valve 18 3852007 1 Washer, flame arrestor cover 19 3852749 1 Nut, flame arrestor cover 20 (3850510) 1 Cover, flame arrestor 21 (3850458) 1 Pad 22 (3856862) 1 Flame shield (3856913) 1 Flame shield 23 (3854980) 1 Decal, Volvo Penta 24 3854982 1 Decal, 4.3 GL 3854983 1 Decal, 4.3 GS 3854984 1 Decal, 4.3 Gi 25 (3852668) 1 Hose, elbow to carb, adapter 26 (3854916) 1 Deflector 27 3850941 1 Adapter, throttle cable 28 3852193 1 Washer, throttle anchor 29 3852052 1 Split pin, throttle anchor

7797467- 25- 54143076

52496

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

NOTES TBI

GL,GS Gi

As required

Late Cut to length; late

GL,GS Gi

Cut to length Gi

Upd:7/15/2022

PJX Muffler Kit

252 4.3GIJWTR, 4.3GSJWTR

3 3

2

1

2

4 4 Upd:7/15/2022

48820

7797467 -252 -54142907

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

PJX Muffler Kit

252

4.3GIJWTR, 4.3GSJWTR REF PART NO. QTY 1 (3856714) 1 Muffler, kit (3856909) 1 Muffler 2 (3856712) 2 Bracket 3 946471 2 Flange screw 4 961678 2 Hose clamp

7797467- 252- 54142907

DESCRIPTION

48820

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Upd:7/15/2022

Throttle Body

256 5.0GiPWTR, 5.7GSIPWTR

Upd:7/15/2022

53153

7797467 -256 -54142954

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Throttle Body

256

5.0GiPWTR, 5.7GSIPWTR REF PART NO. QTY 1 3850405 1 Gasket, adapter to intake 2 (3850039) 1 Adapter 3850740 1 Plug 3 3850355 1 Gasket, TBI to adapter 4 (3856395) 1 Throttle body 5 3852160 3 Stud, TBI to adapter 6 3852142 3 Nut, stud, TBI to adapter 7 (3850274) 1 Stud, flame arrestor 8 (3852009) 1 Nut retainer, lever & pin to TBI 9 (3853428) 1 Flange screw, lever & pin to TBI 10 3850411 1 Shoulder screw, lever & pin to TBI 11 (3856211) 1 Bracket, throttle 12 3852420 1 Nut retainer, lever & pin to TBI 13 3852008 4 Screw, adapter to intake 14 3853598 1 Elbow, PCV hose to adapter 15 3856766 1 Cap, TBI nipple, front 16 948211 1 Cable tie 17 (3856913) 1 Flame shield 18 (3852695) 2 Connector 19 (3853561) 1 Nut 20 (3850510) 1 Cover 21 (3850458) 1 Pad 22 3852749 1 Nut 23 3852007 1 Washer 24 (3854980) 1 Decal 25 3856274 1 Decal (3857653) 1 Decal 26 (3852668) 1 Hose 27 3857411 1 Bracket 28 (3850266) 1 Anchor 29 (3852048) 1 Screw 30 3852118 1 Nut 31 (3852019) 1 Retainer 32 3850941 1 Adapter 33 3852193 1 Washer 34 3852052 1 Split pin 35 1 Cable

7797467- 256- 54142954

DESCRIPTION

NOTES

Not shown

Volvo Penta 5.7GSi 5.0Gi

53153

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Upd:7/15/2022

Throttle Body and Engine Cover

25 4.3GIJWTR

Upd:7/15/2022

53153

7797467 -25 -54160369

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Throttle Body and Engine Cover

25

4.3GIJWTR REF PART NO. QTY 1 3850405 1 Gasket 2 (3850039) 1 Adapter 3 3850355 1 Gasket 4 (3857887) 1 Injector 5 3852160 3 Stud 6 3852142 3 Nut 7 (3850274) 1 Stud 8 (3852009) 1 Nut retainer 9 (3853428) 1 Flange screw 10 3850411 2 Shoulder screw 11 (3856211) 1 Bracket 12 3852420 1 Nut retainer 13 3852008 4 Screw 14 3853598 1 Elbow 15 3856766 1 Cap 16 948211 1 Cable tie 17 (3856913) 1 Flame shield 18 (3852695) 2 Connector 19 (3853561) 1 Nut 20 (3850510) 1 Cover 21 (3850458) 1 Pad 22 3852749 1 Nut 23 3852007 1 Washer 24 (3854980) 1 Decal 25 3854984 1 Decal 26 3852435 1 Hose 27 3855509 1 Bracket 28 (3850266) 1 Anchor 29 (3852048) 1 Screw 30 3852118 1 Nut 31 (3852019) 1 Retainer 32 3850941 1 Adapter 33 3852193 1 Washer 34 3852052 1 Split pin 35 1 Cable

7797467- 25- 54160369

DESCRIPTION

NOTES

Volvo Penta 4.3GXi To valve cover

53153

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Upd:7/15/2022

Throttle Body Repair Kits

256 5.0GiPWTR, 5.7GSIPWTR

Upd:7/15/2022

48954

7797467 -256 -54158681

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Throttle Body Repair Kits

256

5.0GiPWTR, 5.7GSIPWTR REF PART NO. QTY 1 (3856395) 1 Throttle body 1 Fuel press regulator 2 1 Cover, fuel meter 3 3 Screw, long 4 5 Screw, short 5 1 Gasket 6 2 O-ring, fuel injector 7 2 Injector, fuel 8 2 Filter, fuel injector 9 2 Filter 10 (3855188) 1 Repair kit, fuel meter 11 1 Gasket 12 1 Gasket 13 1 Nut, fuel line 14 1 Gasket, fuel meter 15 (3855183) 1 Throttle body, base 16 1 Position sensor, throttle 17 2 Screw 18 1 Seal 19 1 O-ring 20 1 Iac valve 21 2 Screw 22 3 Screw 23 1 Nut, fuel line 24 1 Gasket 25 4 Screw 26 (3855179) 1 Repair kit, 5, 6, 8, 9, 11, 14, 19, 24 (3857396) 1 Repair kit, 1, 2, 3, 4, 5, 6, 7, 8, 9, 10 (3857397) 1 Repair kit, 1, 2, 5, 14 (3857398) 1 Injector, 5, 6, 7, 8, 9, 11, 14 (3855184) 1 Repair kit, 16, 18 3855185 1 Control valve, 19, 20 (3855186) 1 Repair kit, 12, 13, 23, 24 (3855187) 1 Repair kit, 3, 4, 17, 21, 22 (3855189) 1 Repair kit, 5, 6, 8, 9, 14

7797467- 256- 54158681

DESCRIPTION

48954

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Upd:7/15/2022

Throttle Body Repair Kits

256 4.3GIJWTR

Upd:7/15/2022

48954

7797467 -256 -54143000

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Throttle Body Repair Kits

256

4.3GIJWTR REF PART NO. QTY 1 1 Throttle body 1 Fuel press regulator 2 1 Cover, fuel meter 3 3 Screw, long 4 5 Screw, short 5 1 Throttle body 6 2 O-ring, fuel injector 7 2 Injector, fuel 8 2 Filter, fuel injector 9 2 Filter 10 (3855188) 1 Repair kit, fuel meter 11 1 Gasket 12 1 Gasket 13 1 Nut, fuel line 14 1 Gasket, fuel meter 15 (3855183) 1 Throttle body, base 16 1 Position sensor, throttle 17 2 Screw 18 1 Seal 19 1 O-ring 20 1 Iac valve 21 2 Screw 22 3 Screw 23 1 Nut, fuel line 24 1 Gasket 25 4 Screw 26 (3855179) 1 Repair kit, 5, 6, 8, 9, 11, 14, 19, 24 (3857396) 1 Repair kit, 1, 2, 3, 4, 5, 6, 7, 8, 9, 10 (3857397) 1 Repair kit, 1, 2, 5, 14 3858941 1 Injector, 5, 6, 7, 8, 9, 11, 14 (3855184) 1 Repair kit, 16, 18 3855185 1 Control valve, 19, 20 (3855186) 1 Repair kit, 12, 13, 23, 24 (3855187) 1 Repair kit, 3, 4, 17, 21, 22 (3855189) 1 Repair kit, 5, 6, 7, 9, 14

7797467- 256- 54143000

DESCRIPTION

48954

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Upd:7/15/2022

Cooling

26 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSPWTR

24 3

24 4

2

20

5 2

1 7

23

8

6 21

20

2 7 19

30 2

22

13 14

11 11 2

16

17

15 14 25

12

26

28

18 9

10

27 29 Upd:7/15/2022

53351

7797467 -26 -54160344

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Cooling

26

5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSPWTR REF PART NO. QTY DESCRIPTION 1 3852602 2 Hose clamp, hose to thermostat housing 2 3853780 5 Hose clamp, hose them hsg to exhaust manifold 3 3853391 1 Flange screw, alignment bracket & thermostat hsg 4 (3852649) 1 Bracket, alignment bracket 5 3853401 1 Flange screw, thermostat hsg to engine 6 3850360 1 Housing, thermostat hsg 7 3857843 2 Hose, thermostat hsg to manifold 8 3858237 1 Hose, pump to thermostat hsg 9 3858235 1 Hose, cooler to pump 3858236 1 Hose, cooler to pump 10 3853786 2 Hose clamp, hose, water pump inlet 11 3852477 2 Gasket, water pump to block 12 980933 2 Washer 13 3853850 1 Circulation pump 14 3856147 2 Stud, water pump 15 3853390 4 Screw, water pump pulley to hub 16 3852220 1 Pulley, water pump 17 3856136 1 Bolt, water pump, short 18 3858229 1 Seawater pump 19 3852071 1 O-ring, thermostat 20 3852098 2 Hose clamp, hose, thermostat hsg to water pump 21 3856961 1 Thermostat, engine 22 3852111 1 Gasket, thermostat hsg to engine 23 3852288 1 Hose, thermostat hsg to water pump 24 3853598 1 Elbow, thermostat hsg 3850740 1 Plug 25 3852507 1 Stud, P/S bracket, pump 26 3858241 1 Stay, stay, sea water pump 27 3857954 1 Stop lug, stay, sea water pump 28 3853266 2 Flange screw, stay bracket to engine 29 3857939 3 Screw, pump pulley to engine 30 3850397 1 Switch

7797467- 26- 54160344

53351

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

NOTES

Cut to length; port GL, GS Gi, GSi Part of engine gasket kit

Part of engine gasket kit

Gi GL, GS

GL, GS

Upd:7/15/2022

Cooling

26 4.3GIJWTR, 4.3GSJWTR

Upd:7/15/2022

53314

7797467 -26 -54142946

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Cooling

26

4.3GIJWTR, 4.3GSJWTR REF PART NO. QTY DESCRIPTION 1 3852602 2 Hose clamp, hose to thermostat housing 2 3853780 5 Hose clamp, hose them hsg to exhaust manifold 3 3853391 1 Flange screw, alignment bracket & thermostat hsg 4 (3852649) 1 Bracket, alignment bracket 5 3853401 1 Flange screw, thermostat hsg to engine 6 3850360 1 Housing, thermostat hsg 7 3857843 2 Hose, thermostat hsg to manifold 8 3858237 1 Hose, pump to thermostat hsg 944386 1 Rubber hose, PJX to thermostat hsg 9 3858235 1 Hose, cooler to pump 3858236 1 Hose, cooler to pump 10 3853786 2 Hose clamp, hose, water pump inlet 11 3852477 2 Gasket, water pump to block 12 980933 2 Washer 13 3853850 1 Circulation pump 14 3856147 2 Stud, water pump 15 (3851991) 1 V-belt pulley, crankshaft 16 3855717 3 Screw, pulley to crankshaft 17 3853390 4 Screw, water pump pulley to hub 18 3852220 1 Pulley, water pump 19 3856136 1 Bolt, water pump, short 20 3858229 1 Seawater pump 21 3852071 1 O-ring, thermostat 22 3852098 2 Hose clamp, hose, thermostat hsg to water pump 23 3856961 1 Thermostat, engine 24 3852111 1 Gasket, thermostat hsg to engine 25 3852288 1 Hose, thermostat hsg to water pump 26 3853598 1 Elbow, thermostat hsg 3850740 1 Plug 27 3852507 1 Stud, P/S bracket, pump 28 3858241 1 Stay, stay, sea water pump 29 3857954 1 Stop lug, stay, sea water pump 30 3853266 2 Flange screw, stay bracket to engine 31 3857939 3 Screw, pump pulley to engine 32 3850397 1 Switch

7797467- 26- 54142946

53314

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

NOTES

Cut to length; port 1.425mm; as required GL, GS Gi Part of engine gasket kit

PJX PJX

Not for PJX Part of engine gasket kit

Gi GL, GS

GL, GS

Upd:7/15/2022

Hot Water Outlet

266 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSPWTR

2

3

1

4

Upd:7/15/2022

53154

7797467 -266 -54142906

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Hot Water Outlet

266

5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSPWTR REF PART NO. QTY 1 (3856265) 1 Hot water outlet, V-6, V-8 engines 856483 1 Hose connection 2 3852098 2 Hose clamp 3 3853813 2 Hose clamp 4 3855531 1 T-pipe

7797467- 266- 54142906

DESCRIPTION

53154

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Upd:7/15/2022

Seawater Pump Parts

266 4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR

1

3

5

2

6

4 Upd:7/15/2022

53313

7797467 -266 -54142942

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Seawater Pump Parts

266

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR REF PART NO. QTY 1 3858229 1 Seawater pump 3862487 1 Pump 3812697 1 Pump 21214596 1 Seawater pump 2 3858256 1 Impeller kit 3862281 1 Impeller kit 1 O-ring, #3 21951348 1 Impeller kit 3 3858938 1 O-ring 4 22125080 1 Screw kit (3587445) 4 Screw 5 827247 1 Sealing ring 6 3858115 1 Housing

7797467- 266- 54142942

DESCRIPTION

NOTES replaced by next part number replaced by next part number replaced by next part number replaced by next part number replaced by next part number

53313

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Upd:7/15/2022

Ignition

28 4.3GIJWTR, 4.3GSJWTR

28

29

27

26 31

30 26

32

3 2

25 18

1 17

19

4

11

33

22

21 13 5

14 12 15 16

20

23

6 7 8

24 9

10

Upd:7/15/2022

52497

7797467 -28 -54160560

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Ignition

28

4.3GIJWTR, 4.3GSJWTR REF PART NO. QTY 1 1 Distributor 2 3854331 1 Distributor cap 3 3853318 2 Screw 4 3854311 1 Rotor 5 3854312 1 Shaft 6 3853317 1 Retainer 7 3854001 1 Coil 8 3853316 1 Locating pin 9 3854552 1 Shield 10 3854309 1 Pole shoe 11 3854310 1 Housing 12 (3854557) 1 Repair kit 13 1 Washer 14 1 Washer 15 1 Gear 16 1 Plug kit 17 3854003 1 Module 18 3853319 2 Screw 19 3850645 1 Cap 20 3852109 1 Gasket 21 3852108 1 Clamp 22 3856129 1 Bolt 23 3854922 1 Ignition coil 24 946472 2 Flange screw 25 3856759 1 Spark plug kit 3851858 1 Spark plug kit 26 3857165 1 Cable kit 3888325 1 Ignition cable kit 27 3856052 2 Bracket 28 980933 1 Washer 29 3852619 2 Retainer 30 (3853419) 1 Flange screw 31 (3852491) 1 Retainer 32 (3852492) 1 Retainer 33 3854084 1 Cable

7797467- 28- 54160560

DESCRIPTION

NOTES part not sold

6 pack 24 pack replaced by next part number

52497

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Upd:7/15/2022

Ignition

280 5.0GLPWTR, 5.7GSPWTR

23

23

24 2

5 3

25

4

27

26

29

30

28

1 6

27

16 17

7

15 14 20

18

13

19 22

9 11

10

8

21

12 Upd:7/15/2022

52684

7797467 -280 -54160549

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Ignition

280

5.0GLPWTR, 5.7GSPWTR REF PART NO. QTY 1 (3854043) 1 Distributor 2 3853815 1 Distributor cap 3 3853801 1 Rotor 4 (3854077) 1 Module 5 2 Screw 6 1 Shaft 7 1 Housing 8 (3853888) 1 Gear 9 1 Washer 10 1 Gear 11 1 Stub axle 12 3852109 1 Gasket 13 3852108 1 Clamp 14 3856129 1 Bolt 15 3852217 1 Coil 16 (3852064) 2 Nut 17 (3852001) 2 Tab washer 18 3853236 1 Spacer 19 (3852218) 1 Clamp 20 (3852126) 1 Screw 21 (3852079) 1 Nut 22 3860163 1 Flange screw 23 3857166 1 Cable kit 24 3851857 2 Spark plug kit 3851858 1 Spark plug kit 25 980933 2 Washer 26 3856052 2 Bracket 27 3852619 4 Retainer 28 (3856053) 2 Bracket 29 (3852491) 2 Retainer 30 (3853419) 2 Flange screw

DESCRIPTION

7797467- 280- 54160549

52684

NOTES

4 pack 24 pack

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Upd:7/15/2022

Ignition

280 5.0GiPWTR, 5.7GSIPWTR

34

38

35

33

32 37 36 3

32

35

31 2

18

1 17

4

11

39

21

20 13 5

14 12 15 16

19 23 22

6 7 26

8 9 25

29 10

Upd:7/15/2022

24

48911

27

30

28

7797467 -280 -54160496

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Ignition

280

5.0GiPWTR, 5.7GSIPWTR REF PART NO. QTY 1 3857449 1 Distributor 2 3854548 1 Distributor cap 3 3853318 2 Screw 4 3862014 1 Rotor 5 3855596 1 Spindle 6 3853317 1 Retainer 7 3854001 1 Coil 8 3853316 1 Locating pin 9 3854552 1 Shield 10 3854309 1 Pole shoe 11 1 Housing 12 (3854557) 1 Repair kit 13 1 Washer 14 1 Washer 15 1 Gear 16 1 Plug kit 17 3854003 1 Module 18 3853319 2 Screw 19 3852109 1 Gasket 20 3852108 1 Clamp 21 (3853557) 1 Flange screw 22 3854002 1 Coil 23 3857448 2 Cross recessed screw 24 3852051 2 Nut 25 3850429 1 Bracket 26 3853266 1 Flange screw 27 980933 2 Washer 28 3852002 1 Tab washer 29 1 Stud 30 (3852065) 1 Nut 31 3851857 2 Spark plug kit 3851858 1 Spark plug kit 32 3857167 1 Cable kit 33 3856052 2 Bracket 34 980933 1 Washer 35 3852619 2 Retainer 36 (3853557) 2 Flange screw 37 (3856053) 2 Bracket 38 (3852491) 1 Retainer 39 3854084 1 Cable

7797467- 280- 54160496

DESCRIPTION

NOTES

not sold separately not sold separately not sold separately not sold separately not sold separately

4 pack 24 pack

48911

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Upd:7/15/2022

Alternator

30 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSPWTR

5 3 12 12

1

12 2

12

4

12

12 12 11

12

12

12

12 12 12 12 10 9 12

12 16

12 8 12

7

14

13

20

12 17 15 18

6 19

21

Upd:7/15/2022

53344

7797467 -30 -54142950

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Alternator

30

5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSPWTR REF PART NO. QTY DESCRIPTION 1 3857561 1 Alternator kit (3857058) 1 Adapter kit 2 3857059 1 Fan 3 (3857060) 1 Bracket 4 3857061 1 Bearing 5 (3857062) 1 Rotor 6 (3857063) 1 Stator 7 (3857065) 1 Adapter kit 8 (3857064) 1 Bracket 9 (3857066) 1 Adapter kit 10 3858879 1 Voltage regulator 11 (3857068) 1 Adapter kit 12 3857245 1 Screw kit 13 (3852054) 1 Washer, brace to alternator 14 3853403 1 Nut retainer, stud, alternator brace to water pump 15 3853883 1 Bracket, alternator 16 (3852740) 1 Bushing 17 (3853367) 1 Flange screw, alternator to bracket 18 3853547 2 Flange screw, alternator bracket to engine 19 3853399 1 Flange screw, alternator brace to alternator 20 3855600 1 Tensioner, alternator to water pump 21 978547 1 V-belt, alternator to pulley

7797467- 30- 54142950

53344

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Upd:7/15/2022

Audible Alarm Kit

30 4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSPWTR

1

2

4

5

3

6

7 8

9

Upd:7/15/2022

53324

7797467 -30 -54160589

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Audible Alarm Kit

30

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSPWTR REF PART NO. QTY DESCRIPTION 1 (3857455) 1 Alarm kit 2 (3857457) 1 Horn 3 3852610 1 T-nipple 4 (3858016) 1 Bushing 5 3852215 1 Sensor, oil pressure 6 (3854711) 1 Breaker, coolant water temp.

7 (956956) 2 Splice 8 (3857572) 1 Wiring harness 9 (3858015) 1 Wiring harness

7797467- 30- 54160589

53324

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

NOTES 4.3 GL/GS, 5.0 GL, 5.7 GS

Upd:7/15/2022

Engine Harness

30 5.0GiPWTR, 5.7GSIPWTR

Upd:7/15/2022

53345

7797467 -30 -54142957

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Engine Harness

30

5.0GiPWTR, 5.7GSIPWTR REF PART NO. QTY DESCRIPTION 1 3858281 1 Wiring harness 2 (3852527) 1 Terminal, alternator ground 3 (3852527) 1 Terminal, trim sender fuel pump ground 4 (3852229) 2 Terminal 5 (3853565) 2 Connector, 2 pin 6 (3852229) 2 Terminal, trim sender 7 (3854244) 1 Cable, ignition coil 8 (3853320) 1 Cap, oil pressure switch 9 (3852084) 1 Terminal, oil pressure switch 10 (3852245) 1 Terminal, alternator ground 11 (3852235) 1 Terminal, alternator excite 12 (3852130) 1 Rubber cap, alternator output 13 (3852038) 1 Terminal, alternator output 14 (3852233) 1 Terminal, alternator output 15 3857189 1 Cable seal, knock sensor 16 (3853480) 1 Terminal casing, knock sensor 17 (3852235) 1 Terminal, starter solenoid-starter terminal 18 (3852527) 1 Terminal, starter solenoid 19 (3852245) 1 Terminal 20 (3852245) 1 Terminal 21 (3852235) 1 Terminal 22 3854164 2 Automatic fuse, 50 amp 23 (3852245) 1 Terminal 24 (3852235) 1 Terminal 25 3854163 1 Automatic fuse, 20 amp 26 (3852245) 1 Terminal 27 (3852227) 1 Terminal, electrical bracket ground 28 (3854192) 1 Relay, starter relay 29 (3854192) 4 Relay, starter relay 30 3852158 1 Cable tie, shift interrupt to cable trunk 31 (3853565) 1 Connector, 2 pin shift interrupt 32 (3852229) 2 Terminal, shift interrupt 33 (3853681) 1 Trunk, low pressure fuel pump 34 3853679 2 Terminal, low pressure fuel pump 35 (3852210) 1 Bracket, fuel pump ignition relay 36 (3852246) 4 Terminal, fuel pump ignition relay 37 (3852247) 4 Terminal, fuel pump ignition relay 38 1 Connector 39 (3852235) 2 Terminal, fuel pump circuit breaker 40 (3852233) 1 Terminal, fuel pump circuit breaker 41 3854163 1 Automatic fuse, 20 amp 42 (3852233) 1 Terminal, water temp transmitter 43 (3852233) 1 Terminal, oil pressure transmitter 44 (3853681) 1 Trunk, high pressure fuel pump 45 (3855021) 1 Connector housing, high pressure fuel pump 46 3853679 2 Terminal, high pressure fuel pump 47 3855245 1 Connector 48 (3858863) 1 Engine control modul (3858888) 1 Engine control modul 49 3850357 1 Knock sensor 50 3850397 1 Switch 51 3850396 1 Sensor 52 (3857815) 1 Bracket, ECM and map sensor 53 3852115 2 Flange screw, map sensor bracket 54 3852053 3 Flange screw, ECM to bracket 55 3857179 4 Hose, map sensor 56 3853398 1 Flange screw, ECU bracket to riser

7797467- 30- 54142957

53345

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

NOTES Black Black

Tan/black Black Purple Orange

Yellow/red

Black

part not sold

Gi GSi

Upd:7/15/2022

Engine Harness

30 5.0GLPWTR, 5.7GSPWTR

Upd:7/15/2022

53323

7797467 -30 -54142958

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Engine Harness

30

5.0GLPWTR, 5.7GSPWTR REF PART NO. QTY 1 (3858348) 1 Wiring harness 2 3854162 1 Automatic fuse 3854164 1 Automatic fuse 3854238 Automatic fuse 3 (3852001) 2 Tab washer 4 (3852064) 2 Nut 5 (3852210) 1 Bracket 6 3850403 1 Relay, fuel pump 7 (3852237) 1 Retainer 8 3855178 1 Connector 9 3852434 1 Clamp, J (3852146) 1 Clamp, J (3852124) 1 Attaching clamp, J 10 3854031 1 Wiring harness, trim

7797467- 30- 54142958

DESCRIPTION

NOTES 12.5A 50A 6A

D=.750'' (19.0mm) D=.375'' (9.5mm) D=.188'' (4.8mm)

53323

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Upd:7/15/2022

Engine Harness Bracket

30 4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSPWTR

8 10

9 10 2

12 1

3

4 11

5 6 7 14 13

Upd:7/15/2022

53155

7797467 -30 -54142968

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Engine Harness Bracket

30

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSPWTR REF PART NO. QTY DESCRIPTION 1 3854186 1 Automatic fuse 3854282 2 Switch 3854164 1 Automatic fuse 3854163 1 Automatic fuse 3854238 Automatic fuse 2 3852182 1 Washer 3 (3852064) 8 Nut, circuit breaker terminals 4 3853620 8 Hexagon screw 5 (3852001) 8 Tab washer, circuit breaker terminals 6 (3852825) 1 Retainer, engine cable 7 (3852208) 3 Screw, retainer, engine cable end to bracket 8 3854138 1 Relay, starter motor 9 3850234 1 Rubber cushion, relay mounting 10 3852118 1 Nut, relay to isolator 11 (3855938) 4 Screw, circuit breaker and engine cable 12 (3856186) 1 Bracket 13 (3856764) 1 Cover, circuit breaker bracket 14 941263 4 Grommet

7797467- 30- 54142968

53155

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

NOTES 60A 12.5A 50A 20A 6A

Upd:7/15/2022

Starter

30 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSPWTR

2

1

8 6 5

7

3

4

Upd:7/15/2022

48922

7797467 -30 -54142953

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Starter

30

5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSPWTR REF PART NO. QTY 1 3856004 1 Starter motor, engine 2 3850216 1 Solenoid 3 3854496 2 Washer 4 3854752 2 Screw, starter motor to engine 5 3852487 1 Trunk, battery cable 6 3852520 2 Washer 7 3852518 2 Nut, starter solenoid 8 3853714 1 Nut, battery cable to starter solenoid

7797467- 30- 54142953

DESCRIPTION

48922

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Upd:7/15/2022

Alternator

32 4.3GIJWTR, 4.3GSJWTR

5 3 1

12

2

12 4

12 12

12 12 12 12

11

12

12 12 12 12 12 10 9

12

12 16 12

12 8

17

13 15

7

12

18

23

6 22

21

19 19

24

14

Upd:7/15/2022

20

23

20

53326

7797467 -32 -54142935

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Alternator

32

4.3GIJWTR, 4.3GSJWTR REF PART NO. QTY DESCRIPTION 1 3857561 1 Alternator kit (3857058) 1 Adapter kit 2 3857059 1 Fan 3 (3857060) 1 Bracket 4 3857061 1 Bearing 5 (3857062) 1 Rotor 6 (3857063) 1 Stator 7 (3857065) 1 Adapter kit 8 (3857064) 1 Bracket 9 (3857066) 1 Adapter kit 10 3858879 1 Voltage regulator 11 (3857068) 1 Adapter kit 12 3857245 1 Screw kit 13 3857181 1 Flange lock nut, alternator to bracket 14 (3853557) 1 Flange screw, alternator brace to engine 15 3853883 1 Bracket, alternator (3853884) 1 Bracket, alternator 16 (3852740) 1 Bushing 17 (3853367) 1 Flange screw, alternator to bracket 18 3853547 2 Flange screw, alternator bracket to engine 1 Flange screw, alternator bracket to engine 19 3853399 1 Flange screw, alternator brace to alternator 20 (3852054) 1 Washer, brace to alternator 21 978547 1 V-belt 3852464 1 V-belt 22 3853403 1 Nut retainer, stud, alternator brace to water pump 23 3855600 1 Tensioner (3850460) 1 Brace 24 3852092 1 Attaching clamp, alternator leads 3852058 1 Washer, spacer, alternator bracket

7797467- 32- 54142935

53326

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

NOTES

PJX SX, DP-S PJX

PJX

SX, DP-S PJX SX, DP-S PJX PJX PJX; not shown

Upd:7/15/2022

Starter

33 4.3GIJWTR, 4.3GSJWTR

2

1

8 6 5

7

3

4

Upd:7/15/2022

48922

7797467 -33 -54160375

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Starter

33

4.3GIJWTR, 4.3GSJWTR REF PART NO. QTY 1 3856004 1 Starter motor 2 3850216 1 Solenoid 3 3854496 2 Washer 4 3857936 2 Screw 3854752 2 Screw 5 3852487 1 Trunk 6 3852520 1 Washer 7 3852518 1 Nut 8 3853714 1 Nut

DESCRIPTION

7797467- 33- 54160375

48922

NOTES

WTR WTC

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Upd:7/15/2022

Engine Harness

37 4.3GSJWTR

Upd:7/15/2022

53323

7797467 -37 -54160336

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Engine Harness

37

4.3GSJWTR REF PART NO. QTY 1 (3858354) 1 Wiring harness 2 3854164 1 Automatic fuse 3854238 1 Automatic fuse 3 (3852001) 2 Tab washer 4 (3852064) 2 Nut 5 (3852210) 1 Bracket 6 3857533 1 Relay 7 (3852237) 1 Retainer 8 3855178 1 Connector 9 3852434 1 Clamp, J (3852146) 1 Clamp, J (3852124) 1 Attaching clamp, J 10 3854031 1 Wiring harness, trim

7797467- 37- 54160336

DESCRIPTION

NOTES 50A 6A

Fuel pump

D=.750'' (19.0mm) D=.375'' (9.5mm) D=.188'' (4.8mm)

53323

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Upd:7/15/2022

Engine Harness

37 4.3GIJWTR

Upd:7/15/2022

53325

7797467 -37 -54142949

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Engine Harness

37

4.3GIJWTR REF PART NO. QTY DESCRIPTION 1 (3858294) 1 Wiring harness 2 (3852527) 1 Terminal, trim sender fuel pump 3 (3852527) 1 Terminal, electrical bra - alternator ground 4 (3852084) 1 Terminal, oil pressure switch 5 (3853320) 1 Cap, terminal, oil pressure switch 6 (3853565) 1 Connector, 2 pin 7 (3852229) 2 Terminal, trim sender 8 (3854244) 1 Cable, ignition coil 9 (3853565) 1 Connector, 2 pin 10 (3852229) 2 Terminal, master/slave 11 (3852245) 1 Terminal, alternator ground 12 (3852235) 1 Terminal, alternator excite 13 (3852038) 1 Terminal, alternator output 14 (3852130) 1 Rubber cap, terminal 15 (3852233) 1 Terminal, alternator sense 16 (3852235) 1 Terminal, starter solenoid - starter terminal 17 (3852527) 1 Terminal, starter solenoid 18 (3852245) 3 Terminal 19 3854164 2 Automatic fuse, 50 amp 20 (3852245) 1 Terminal 21 (3852245) 1 Terminal 22 (3852235) 1 Terminal 23 3854162 1 Automatic fuse, 12.5 amp 24 (3852245) 1 Terminal 25 (3852235) 1 Terminal 26 (3852227) 1 Terminal 27 (3854192) 1 Relay, starter relay 28 (3852254) 4 Terminal 29 (3853565) 1 Connector, 2 pin shift interrupter 30 (3852229) 2 Terminal, connector 31 (3853681) 1 Trunk, connector housing 32 (3855021) 1 Connector housing, low pressure fuel pump 33 3853679 2 Terminal 34 (3852246) 4 Terminal 35 (3852247) 4 Terminal 36 (3852210) 1 Bracket 37 1 38 (3852235) 1 Terminal 39 (3852233) 1 Terminal 40 3854163 1 Automatic fuse, 20 amp 41 (3852233) 1 Terminal, water temp transmitter 42 (3850671) 2 Cable terminal, injector 1 43 (3850671) 2 Cable terminal, injector 2 44 (3853681) 1 Trunk 45 3853679 2 Terminal, high pressure fuel pump 46 (3852233) 1 Terminal, oil pressure fuel pump 47 3857189 1 Cable seal, knock sensor 48 (3853480) 1 Terminal casing, knock sensor 49 3860098 1 Engine control modul, electronic control module 50 3854905 1 Sensor 51 3850397 1 Switch 52 3850396 1 Sensor 53 (3854672) 1 Module 54 (3850272) 1 Bracket, knock module 55 3852115 2 Flange screw, knock module bracket 56 (3851990) 1 Bracket 57 3852115 2 Flange screw, bracket to adapter 58 3855578 4 Screw, ECM to bracket 59 3852115 2 Flange screw, knock module to bracket 60 (3850688) 4 Hose, map sensor 61 3852115 2 Flange screw, map sensor to bracket 62 (3852172) 1 Hose clamp, hose, map sensor

7797467- 37- 54142949

53325

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

NOTES Black Black Tan

Brown/white

Black Purple Orange Orange Red

Engine

ECA Red Red Black

Fuel pump Tan

Upd:7/15/2022

Steering

64 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSPWTR

Upd:7/15/2022

53322

7797467 -64 -54160345

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Steering

64

5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSPWTR REF PART NO. QTY DESCRIPTION 1 (3856871) 1 Bracket, P/S pump to engine 2 3850491 1 Steering pump 3 3852162 1 Washer, P/S pump bracket to cylinder head 4 3852162 2 Washer, stud, water/steering pump to engine 5 3852464 1 V-belt, P/S pump 6 3854056 1 Hose, cylinder to oil cooler 3854168 1 Hose assembly, cylinder to oil cooler 7 3852497 1 O-ring, pressure hose to steering pump 8 (3852839) 1 Hose, oil cooler to steering pump 9 3852281 1 Hose, gimbal to cooler 3856251 1 Hose, gimbal to cooler 10 (3853804) 1 Pulley, P/S pump 11 3853918 1 Hose, P/S pump to pressure valve 3853967 1 Hose assembly, P/S pump to pressure valve 12 (3852079) 1 Nut, oil cooler & bracket assy 13 3853236 1 Spacer, oil cooler 14 (3852126) 1 Screw, oil cooler & bracket assy 15 3851921 1 Oil cooler 16 (3852065) 1 Nut, oil cooler assy to flywheel hsg (3852177) 1 Nut, P/S cooler clamp to reservoir 17 (3852218) 1 Clamp, engine oil cooler, power steering 18 3853405 3 Screw, steering pump bracket 19 3852507 1 Stud, bracket to water pump 20 (3853557) 1 Flange screw, bracket to cylinder head 21 (3852837) 1 Clamp, P/S hoses to head 22 3853326 1 Flange screw, cooler to flywheel hsg 3852093 1 Stud, clamp, P/S cooler 23 3853403 2 Nut retainer, stud, P/S pump bracket 24 3852490 1 Attaching clamp, hoses to front mount 25 3853786 2 Hose clamp, hose, oil cooler, water 26 (3852196) 2 Hose clamp, hose, P/S pump to oil cooler 27 3853786 1 Hose clamp, hose, water to gimbal hsg 28 3858238 1 Hose, cooler to pump (3858239) 1 Hose, cooler to pump 29 3856973 1 Stud, P/S pump bracket to engine 30 (3852054) 1 Washer, bracket to stud

7797467- 64- 54160345

53322

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

NOTES

GL/GS Gi/GSi Return GL/GS Gi/GSi GL/GS Gi/GSi

GL/GS Gi/GSi GL/GS

Port, rear GL/GS Gi/GSi

Return GL/GS Gi/GSi

Upd:7/15/2022

Gasket Kits

90

4.3GIJWTR, 4.3GSJWTR REF PART NO. QTY 1 3858440 1 Base engine 2 (3858125) 1 Gasket kit, upper 3850355 1 Gasket, TBI (3850378) 1 Gasket 3850405 1 Gasket 3850423 1 O-ring, 0.312 3850424 1 O-ring, 0.375 3850496 2 Gasket, exhaust elbow 3850820 1 O-ring 3852071 1 O-ring (3852172) 1 Hose clamp (3852196) 3 Hose clamp (3852437) 1 Gasket 3852529 2 Hose clamp 3853279 1 Gasket 3853280 1 Gasket 3853412 2 Gasket, exhaust 3853497 1 Gasket 3854299 2 Cylinder head gasket (3854925) 2 Hose clamp 3854942 2 Gasket 3855807 1 Intake gasket kit 3855814 6 Valve stem seal 3857648 6 Valve stem seal 3 (3856771) 1 Overhaul gasket kit, lower 3851981 1 Washer 3852033 1 O-ring 3852477 2 Gasket 3852655 1 Gasket 3852656 1 Gasket 3852657 1 Seal 3853674 1 O-ring 3855735 1 Timing gear casing 3855801 1 Gasket kit, oil pan

7797467

DESCRIPTION

- 90- 54142944

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Upd:7/15/2022

Gasket Kits

990

5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSPWTR REF PART NO. QTY 1 (3858124) 1 Cylinder head gasket, upper engine 3850355 1 Gasket 3850405 1 Gasket 3850423 1 O-ring 3850424 1 O-ring 3850496 2 Gasket 3850819 1 O-ring 3850820 1 O-ring 3852071 1 O-ring 3852109 1 Gasket 3852111 1 Gasket (3852172) 1 Hose clamp (3852196) 2 Hose clamp 3852468 2 Gasket 3852529 2 Hose clamp 3852687 2 Gasket 3853279 1 Gasket 3853280 1 Gasket 3853380 2 Cylinder head gasket (3854925) 1 Hose clamp 3855814 8 Valve stem seal 3857648 8 Valve stem seal 3857662 1 Intake gasket kit 2 (3856153) 1 Overhaul gasket kit, lower engine 3851981 1 Washer 3852033 1 O-ring (3852095) 1 Gasket 3852477 2 Gasket 3852656 1 Gasket 3852657 1 Seal 3852834 1 Gasket 3853674 1 O-ring 3856138 1 Gasket kit 3856594 1 Timing gear cover

7797467

DESCRIPTION

- 990- 54143013

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Upd:7/15/2022

General, Engine with Mounting and Equipment

DESCRIPTION Maintenance Parts, 4.3L Maintenance Parts, 5.0L & 5.7L Maintenance Parts, 5.0L & 5.7L

7797467

20 SEE SEC. NOTES 54161162 4.3GIJWTR, 4.3GSJWTR 54161175 5.0GiPWTR, 5.7GSIPWTR, 5.7GSPWTR 54161169 5.0GLPWTR, 5.7GSPWTR

- 20- 20

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Upd:7/15/2022

Engine

DESCRIPTION Crankcase and Oil Pan Crankcase and Oil Pan Cylinder Head Cylinder Head Cylinder Head Flywheel Housing Flywheel Housing and Mounts Remote Oil Filter Remote Oil Filter

7797467

21 SEE SEC. 54142956 54142947 54160494 54160493 54142948 54142936 54160491 54142908 54142909

NOTES 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSPWTR 4.3GIJWTR, 4.3GSJWTR 5.7GSIPWTR, 5.7GSPWTR 5.0GiPWTR, 5.0GLPWTR 4.3GIJWTR, 4.3GSJWTR 4.3GIJWTR, 4.3GSJWTR 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSPWTR 4.3GIJWTR, 4.3GSJWTR 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSPWTR

- 21- 21

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Upd:7/15/2022

Fuel System

DESCRIPTION Carburetor Carburetor Fuel Pump Fuel System Throttle Cable Connection Vapor Separator Tank

7797467

23 SEE SEC. 54142945 54143015 54160365 54142951 54169957 54142939

NOTES 4.3GSJWTR 5.0GLPWTR, 5.7GSPWTR 4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSPWTR 5.0GiPWTR, 5.7GSIPWTR 4.3GSJWTR 4.3GIJWTR

- 23- 23

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Upd:7/15/2022

Inlet and Exhaust System

DESCRIPTION Exhaust Exhaust Exhaust, 3'' Risers Intake Manifold Intake Manifold PJX Muffler Kit Throttle Body Throttle Body and Engine Cover Throttle Body Repair Kits Throttle Body Repair Kits

7797467

25 SEE SEC. 54160368 54170347 54142919 54142952 54143076 54142907 54142954 54160369 54158681 54143000

NOTES 4.3GIJWTR, 4.3GSJWTR 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSPWTR 4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSPWTR 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSPWTR 4.3GIJWTR, 4.3GSJWTR 4.3GIJWTR, 4.3GSJWTR 5.0GiPWTR, 5.7GSIPWTR 4.3GIJWTR 5.0GiPWTR, 5.7GSIPWTR 4.3GIJWTR

- 25- 25

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Upd:7/15/2022

Cooling System

DESCRIPTION Cooling Cooling Hot Water Outlet Seawater Pump Parts

7797467

26 SEE SEC. 54160344 54142946 54142906 54142942

NOTES 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSPWTR 4.3GIJWTR, 4.3GSJWTR 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSPWTR 4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR

- 26- 26

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Upd:7/15/2022

Ignition and Control Systems

DESCRIPTION Ignition Ignition Ignition

7797467

28 SEE SEC. NOTES 54160560 4.3GIJWTR, 4.3GSJWTR 54160549 5.0GLPWTR, 5.7GSPWTR 54160496 5.0GiPWTR, 5.7GSIPWTR

- 28- 28

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Upd:7/15/2022

General, Electrical System

DESCRIPTION Alternator Audible Alarm Kit Engine Harness Engine Harness Engine Harness Bracket Starter

7797467

30 SEE SEC. 54142950 54160589 54142957 54142958 54142968 54142953

NOTES 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSPWTR 4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSPWTR 5.0GiPWTR, 5.7GSIPWTR 5.0GLPWTR, 5.7GSPWTR 4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSPWTR 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSPWTR

- 30- 30

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Upd:7/15/2022

Alternator, Charging, Electric Motor, Electric Drives

DESCRIPTION Alternator

7797467

32 SEE SEC. NOTES 54142935 4.3GIJWTR, 4.3GSJWTR

- 32- 32

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Upd:7/15/2022

Starting System

33 DESCRIPTION

Starter

7797467

SEE SEC. NOTES 54160375 4.3GIJWTR, 4.3GSJWTR

- 33- 33

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Upd:7/15/2022

Cables and Fuses

37 DESCRIPTION

SEE SEC. NOTES 54160336 4.3GSJWTR 54142949 4.3GIJWTR

Engine Harness Engine Harness

7797467

- 37- 37

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Upd:7/15/2022

Steering

64 DESCRIPTION

Steering

7797467

SEE SEC. NOTES 54160345 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSPWTR

- 64- 64

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Upd:7/15/2022

General, Hydraulic System, Special Functions, Miscellaneous

DESCRIPTION Gasket Kits

7797467

90 SEE SEC. NOTES 54142944 4.3GIJWTR, 4.3GSJWTR

- 90- 90

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Upd:7/15/2022

Miscellaneous, Repair Kits

DESCRIPTION Gasket Kits

7797467

99 SEE SEC. NOTES 54143013 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSPWTR

- 99- 99

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Upd:7/15/2022

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

REF 20 21 23 25 26 28 30 32 33 37 64 90 99

DESCRIPTION General, Engine with Mounting and Equipment Engine Fuel System Inlet and Exhaust System Cooling System Ignition and Control Systems General, Electrical System Alternator, Charging, Electric Motor, Electric Drives Starting System Cables and Fuses Steering General, Hydraulic System, Special Functions, Miscellaneous Miscellaneous, Repair Kits

7797467

SEE SEC. 20 21 23 25 26 28 30 32 33 37 64 90 99

- - TOC

4.3GIJWTR, 4.3GSJWTR, 5.0GiPWTR, 5.0GLPWTR, 5.7GSIPWTR, 5.7GSiPWTRCE, 5.7GSPWTR

Upd:7/15/2022