Volvo Penta 4.3GIJWTR 4.3GIPWTRCE 4.3GLPWTR 4.3GSJWTR 4.3GSPWTR Parts Manual PDF

Maintenance Parts, 4.3L

20 4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

Upd:7/18/2022

53312

7797466 -20 -54161162

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

Maintenance Parts, 4.3L

20

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR REF PART NO. QTY 1 21951348 1 Impeller kit 2 3862228 1 Fuel filter 3 841750 1 Oil filter 4 5 Oil X 21681794 5 Oil 21681795 1 Oil 21681796 1 Oil 21681797 1 Oil 3847302 5 Oil 3847303 1 Oil 3847304 1 Oil 3847305 1 Oil X 3840002 5 Oil 3840003 1 Oil 3840004 1 Oil 3840005 1 Oil 5 3856961 1 Thermostat 6 3852071 1 O-ring 7 3852111 1 Gasket 8 3831426 1 Thermostat kit 9 416033 1 Sealing ring 10 3856759 1 Spark plug kit 11 3854331 1 Distributor cap 12 3854311 1 Rotor 13 3888325 1 Ignition cable kit 14 1141674 1 Coolant, green 21646481 1 Coolant, green 1141647 1 Coolant, green

7797466- 20- 54161162

DESCRIPTION

NOTES

Fill level is determined by dipstick USA Synthetic, quart Synthetic, gallon Synthetic, 5 gal Synthetic, 55 gal Mineral, quart Mineral, gallon Mineral, 5 gal Mineral, 55 gal Europe and other markets Mineral, 1L Mineral, 4L Mineral, 20L Mineral, 208L, barrel For seawater cooled engine

For freshwater cooled engine

5L, ready-mixed 210L, ready-mixed 210L, full strength

53312

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

Upd:7/18/2022

Crankcase and Oil Pan

21 4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

Upd:7/18/2022

53327

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4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

Crankcase and Oil Pan

21

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR REF PART NO. QTY DESCRIPTION 1 3858440 1 Base engine 2 3855742 6 Piston, standard (3855743) Piston, 0.50 mm os 3 3855740 6 Piston ring, standard (3855741) Piston ring, 0.50 mm os 4 (3856778) 1 Bearing, camshaft 5 3856140 1 Pin, rear oil seal housing 6 3852100 6 Core plug, expansion 7 3853209 1 Core plug, rear camshaft bearing 8 (3856772) Bearing, main, standard (3856773) Bearing, main 0.010 in os (3856774) Bearing, main 0.020 in os 9 3853114 4 Locating pin, cylinder head 10 3855972 2 Pin, timing cover 11 3856001 2 Pin, flywheel housing 12 3853214 10 Bolt, bearing cap 13 3854955 6 Bearing, rod, standard 14 3854173 6 Connecting rod 15 (3853148) 12 Nut, connecting rod 16 3853179 12 Bolt, connecting rod 17 3857716 1 Housing, rear oil seal 18 3857718 2 Stud, rear oil seal 19 3856926 1 Seal, rear oil 20 3852656 1 Gasket, rear oil seal housing 21 3853203 2 Bolt, rear oil seal 22 3853206 1 Nut, rear oil seal housing 23 3853205 1 Stud, rear oil seal housing 24 3855733 1 Crankshaft 25 3855969 1 Pin, flywheel 26 3853204 1 Bolt, rear oil seal 27 3852685 1 Chain 28 (3854319) 1 Sprocket, camshaft 29 3854329 1 Retainer, camshaft 30 3855734 1 Vibration damper 3855738 1 Stud, timing cover 31 3850802 2 Plug, water drain 32 3858437 1 Rubber coupling 33 3855735 1 Timing gear casing 34 3855737 4 Screw, timing cover (3855736) 2 Screw, timing cover 35 3855739 6 Grommet, timing cover 36 3853648 1 Woodruff key, crankshaft 37 3855817 4 Bolt, lifter guide retainer 38 3853274 6 Stud, coupler to engine 39 3855776 1 Adapter, oil sending unit 40 3854323 2 Bolt, camshaft retainer 41 3857532 1 Oil pressure sensor, oil pressure 872064 Pressure sensor, oil pressure dual station 42 3852690 1 Sprocket, crankshaft 43 (3854330) 3 Bolt, camshaft sprocket 44 3852503 1 Elbow, oil sending unit 45 3855825 2 Guide, valve lifter 46 3853273 6 Nut, stud, coupler to flywheel 47 (3854325) 1 Flywheel 48 3853207 1 Gear, flywheel 49 3854328 1 Camshaft 50 (3857717) 1 Pin, camshaft sprocket 51 3854320 1 Bolt, balancer shaft gear 52 (3854217) 1 Cap, balancer shaft 53 3857715 1 Shaft, balancer 54 3853209 1 Core plug, rear balancer shaft bearing 55 3854315 1 Bearing, balancer shaft rear 56 3853172 2 Screw, balancer shaft retainer 7797466- 21- 54142947

53327

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

NOTES As required As required

As required As required

Not shown SX, DP - S

As required

Upd:7/18/2022

Crankcase and Oil Pan

21

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR REF PART NO. QTY DESCRIPTION 57 3854314 1 Gear, balancer shaft 58 949518 1 Hexagon screw, damper (949519) 1 Screw, damper 59 3858177 1 Washer, damper 3852046 1 Tab washer, damper 60 (3852110) 1 Washer, damper 61 3850660 1 Fitting, oil pressure switch 62 3852215 1 Sensor, oil pressure 63 3850519 1 Bearing, balancer shaft, forward 64 3855801 1 Gasket kit, oil pan 65 3853198 1 Shaft, distributor to oil pump 66 3853199 1 Retainer, distributor to oil pump 67 3853234 2 Bolt, oil pump to block 68 3856125 1 Oil pump 69 3857714 1 Oil strainer, oil pump 70 (3855723) 1 Tube 71 3850473 1 Gauge 72 3852033 1 O-ring, oil gage tube to fitting 73 3852007 1 Washer, retainer, oil pan drain 74 3855721 1 Retainer, oil pan drain 75 3853674 1 O-ring, retainer, oil pan drain 76 3855722 1 Fitting, oil pan drain 77 3851981 1 Washer, fitting to oil pan 78 3855800 1 Oil pan (3858697) 1 Sump 79 3853174 1 Fitting, oil filter 80 841750 1 Oil filter 81 3857718 2 Stud, oil pan, front 82 3856930 2 Nut, oil pan 83 3855802 10 Bolt, oil pan

7797466- 21- 54142947

53327

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

NOTES SX, DP - S PJX SX, DP - S PJX Gi Gi

Part of engine gasket kit

Part of engine gasket kit Part of engine gasket kit WTC WTR

Upd:7/18/2022

Cylinder Head

21 4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

29

16

28

28

17 27

13

12 7

18 2

22

15

5

25 14

8

11 26

24

6 1

20

23 10

21

9 19

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53328

3

4

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4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

Cylinder Head

21

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR REF PART NO. QTY DESCRIPTION 1 3855813 2 Cylinder head 3859069 1 Cylinder head 2 3850844 6 Stud, rocker arm 3 3855810 6 Valve, intake 4 3855808 6 Valve, exhaust 3855809 6 Valve, 0.030 in. os 5 3855816 6 Valve cap, intake valve spring 6 3857648 6 Valve stem seal, exhaust 3855814 6 Valve stem seal, intake 7 3855823 24 Valve cotter, valve stem 8 3855815 12 Valve spring 9 3855811 12 Valve tappet 10 3856124 12 Bolt 3856123 4 Bolt 3856122 10 Bolt 11 3856118 12 Push rod, rocker arm 12 3854943 12 Kit 13 3853649 12 Nut, rocker arm 14 3854949 1 Valve cover, port 3854948 1 Valve cover, starboard 15 3854947 2 Grommet, valve cover 16 3854944 1 Oil filler cap 17 3854946 6 Bolt, valve cover 18 3852104 1 Elbow, valve cover 19 3854299 2 Cylinder head gasket, cylinder head 20 3854942 2 Gasket, valve cover 21 3856759 1 Spark plug kit, 6-pack 3851858 1 Spark plug kit, 24-pack 22 (3853311) 2 Bracket 23 3852092 1 Attaching clamp, engine cable to cylinder head 24 (3853557) 2 Flange screw, lift bracket to cylinder head 3853326 1 Flange screw, lift bracket to cylinder head 3853266 1 Flange screw, lift bracket to cylinder head 25 3855020 2 Grommet, valve cover screw 26 (3852146) 1 Clamp, starter leads to lift bracket 27 3856884 1 Valve 28 3852529 1 Hose clamp, PCV hose 29 (3854904) 1 Hose

7797466- 21- 54142948

53328

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

NOTES Repl by 3859069

Standard Standard

L=1.62'' (41mm) L=3 1/16'' (78mm) L=3 51/64'' (96mm)

Part of engine gasket kit

Port; rear Lower Front, upper Rear, upper

Cut to length

Upd:7/18/2022

Flywheel Housing

21 4.3GIJWTR, 4.3GSJWTR

2

1

17

3

16 10

7

8

11

4 5

9

2 13

15 14

Upd:7/18/2022

12

53152

6

7797466 -21 -54142936

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

Flywheel Housing

21

4.3GIJWTR, 4.3GSJWTR REF PART NO. QTY DESCRIPTION 1 (3858066) 1 Flywheel housing 2 3853266 1 Flange screw, flywheel housing to engine 968233 1 Flange screw, flywheel housing to engine 3853326 3 Flange screw, flywheel housing to engine 946472 3 Flange screw, flywheel housing to engine 3 (3855641) 1 Rubber ring 4 959243 2 Hex. socket screw, flywheel hsg to pump hsg 5 3852002 2 Tab washer 6 (3855457) 1 Clamp 7 3850571 2 Stud, flywheel housing to engine 3857937 2 Stud, flywheel housing to engine 8 3852058 2 Washer, ground stud, flywheel hsg (944633) 2 Washer, ground stud, flywheel hsg 9 (3852065) 4 Nut, ground 971071 4 Hexagon nut, ground 10 3852002 2 Tab washer, stud, flywheel housing 3852046 2 Tab washer, stud, flywheel housing 11 (3852070) 2 Washer, ground stud, flywheel housing 940147 2 Toothed washer, ground stud, flywheel housing 12 968004 8 Hex. socket screw, m14 x 40 13 3853273 6 Nut, flywheel & flange 14 (3858464) 1 Flange 15 3853274 6 Stud, flywheel, adapter flange to crankshaft 16 3855752 1 Hub 17 (3855459) 1 Rubber damper

7797466- 21- 54142936

53152

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

NOTES Port; WTC Port; WTR WTC WTR

Ground; WTC Ground; WTR WTC WTR WTC WTR WTC WTR WTC WTR

Upd:7/18/2022

Flywheel Housing and Mounts

21 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSPWTR

2 1 25

16

10 11 4

3 17 15

6 8 26 23 24

12 13

7 18

27

14

23 19

23 22

9

5

21

20

Upd:7/18/2022

53329

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4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

Flywheel Housing and Mounts

21

4.3GIPWTRCE, 4.3GLPWTR, 4.3GSPWTR REF PART NO. QTY DESCRIPTION 1 3857846 1 Housing 2 3853266 1 Flange screw, flywheel hsg to engine 968233 1 Flange screw, flywheel hsg to engine 3853326 5 Flange screw, flywheel hsg to engine 946472 5 Flange screw, flywheel hsg to engine 3 3852002 2 Tab washer, ground stud, flywheel hsg 3852046 2 Tab washer, ground stud, flywheel hsg 4 3852058 2 Washer, ground stud, flywheel hsg (944633) 2 Washer, ground stud, flywheel hsg 5 3853805 2 Rubber cushion 6 959968 4 Hexagon screw, rear mount to transom plate 7 3853972 2 Rubber cushion 8 (3852155) 4 Washer, rear mount to transom plate 9 3850930 2 Hexagon screw, rear mount 10 3850929 2 Lock nut, rear mount 11 3852540 2 Washer, rear mount to flywheel hsg 12 3852539 2 Square nut, rear mount 13 3852622 2 Washer, rear mount 14 3852542 2 Washer, rear mount 15 3852483 2 Stud, flywheel housing to engine 3857937 2 Stud, flywheel housing to engine 16 (3852065) 4 Nut, terminal to ground stud, flywheel hsg 971071 4 Hexagon nut, terminal to ground stud, flywheel hsg 17 (3852070) 2 Washer, ground stud, flywheel hsg 3852046 2 Tab washer, ground stud, flywheel hsg 18 3857844 2 Bracket, front, port & starboard 19 3853326 6 Flange screw, front mount bracket to engine 946472 6 Flange screw, front mount bracket to engine 20 3852566 2 Bolt, front mount 21 3852428 2 Washer, front mount 22 3852433 2 Washer, front mount 23 3852021 6 Nut, bolt, mount bracket 24 3852090 2 Tab washer, bolt, front mount, engine 25 3852434 1 Clamp 3852092 1 Attaching clamp 26 (3852146) 1 Clamp 3852490 1 Attaching clamp 27 3853312 1 Clamp

7797466- 21- 54142938

53329

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

NOTES Port; WTC Port; WTR GL/GS; WTC GL/GS; WTR WTC WTR WTC WTR

Ground; WTC Ground; WTR WTC WTR Starboard; WTC Starboard; WTR WTC WTR Lower Upper

harness harness harness PS hose Stbd, Cooling hose

Upd:7/18/2022

Remote Oil Filter

21 4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

5

1 7 10

8

9

1 6

2

3 2 9 4 1

Upd:7/18/2022

52492

7797466 -21 -54142908

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

Remote Oil Filter

21

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR REF PART NO. QTY 1 3850883 1 Oil filter, 4.3 liter 3852011 4 O-ring, oil hose 2 (3854587) 1 Hose, engine oil to filter 3 3852089 1 O-ring, adapter retainer 4 3854695 1 Retainer, adapter 5 3854416 1 O-ring, adapter to engine 6 (3852837) 1 Clamp, oil hoses to manifold 7 (3850959) 1 Cap, remote oil filter 8 (3854589) 1 Adapter, engine oil 9 (3854588) 1 Hose, engine oil from filter 10 841750 1 Oil filter

7797466- 21- 54142908

DESCRIPTION

52492

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

Upd:7/18/2022

Carburetor

23 4.3GSJWTR, 4.3GSPWTR

6 12 7 14 16 8

13

1

9

15

11 10

24

5

3

23

2

20 17

22 4

Upd:7/18/2022

19

18

21

53317

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4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

Carburetor

23

4.3GSJWTR, 4.3GSPWTR REF PART NO. QTY DESCRIPTION 1 3858333 1 Carburetor kit (3853575) 1 Float 2 (3854341) 1 Kit 3 3853497 1 Gasket, carburetor to adapter 4 (3852437) 1 Gasket, adapter, carburetor to intake manifold 5 (3854257) 1 Diaphragm, accelerator pump 6 (3853991) Diaphragm 7 (3853992) 1 Choke 8 3852082 1 Cap, nipple, carburetor 9 3852158 1 Cable tie, cap, nipple, carburetor assy 10 (3852191) 1 Washer, electric choke lead 11 3852142 4 Nut, stud, carburetor to adapter 12 3853560 1 Stud, flame arrestor & cover to carburetor 13 (3853845) 1 Cable, electric choke 14 (3854258) 1 Terminal, 0.250 15 (3852037) 1 Terminal, 0.312 16 (3854259) 1 Cover, terminal 17 (3852154) 1 Screw, throttle lever to carburetor 18 (3850415) 1 Screw, throttle lever 19 3852420 1 Nut retainer, throttle lever 20 (3850217) 1 Intermediate lever, carburetor 21 3853277 1 Adapter, carburetor to intake manifold 22 3852864 4 Screw, adapter, carburetor to intake manifold 23 (3853276) 4 Stud, carburetor to adapter 24 (3853758) 1 Nut, screw, throttle lever

7797466- 23- 54142945

53317

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

NOTES Unnumbered parts serviced at assembly level only.

Part of engine gasket kit Part of engine gasket kit As required

Ground

Ground

Upd:7/18/2022

Carburetor

23 4.3GLPWTR

Upd:7/18/2022

53321

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4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

Carburetor

23

4.3GLPWTR REF PART NO. QTY DESCRIPTION 1 3858331 1 Carburetor kit (3853575) 1 Float 2 3854347 1 Repair kit 3 3853280 1 Gasket, carburetor to adapter 4 3853279 1 Gasket, adapter to manifold 5 (3854257) 1 Diaphragm, accelerator pump 6 (3853992) 1 Choke 7 3852082 1 Cap, nipple, carburetor 8 3852158 1 Cable tie, Nipple 9 (3852191) 1 Washer, electric choke 10 3852142 4 Nut, stud, carburetor to adapter 11 3853560 1 Stud, flame arrestor & cover to carburetor 12 (3853845) 1 Cable, electric choke 13 (3854258) 1 Terminal, 0.250 14 (3852037) 1 Terminal, 0.312 15 (3854259) 1 Cover, terminal 16 (3850415) 1 Screw, throttle lever to carburetor 17 (3852154) 1 Screw, throttle lever to carburetor 18 (3853758) 1 Nut, throttle lever 19 3852420 1 Nut retainer, throttle lever 20 3850232 1 Intermediate lever, carburetor 21 (3850056) 1 Adapter, carburetor to intake manifold 22 3852864 4 Screw, adapter, carburetor to intake manifold 23 3853373 4 Stud, carburetor to adapter

7797466- 23- 54142941

53321

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

NOTES Unnumbered parts serviced at assembly level only.

Part of engine gasket kit Part of engine gasket kit

Ground

Ground

Upd:7/18/2022

Carburetor Mounting

231 4.3GLPWTR

Upd:7/18/2022

53319

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4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

Carburetor Mounting

231

4.3GLPWTR REF PART NO. QTY 1 (3850056) 1 Adapter 2 3852864 4 Screw 3 3853373 4 Stud 4 3858331 1 Carburetor kit 5 3853280 1 Gasket 6 3853279 1 Gasket 7 3852142 4 Nut 8 3858220 1 Fuel pipe 9 3853560 1 Stud 10 (3856862) 1 Flame shield 11 (3852695) 2 Connector 12 (3853561) 1 Nut 13 (3850510) 1 Cover 14 (3850458) 1 Pad 15 3852749 1 Nut 16 3852007 1 Washer 17 (3854980) 1 Decal 18 3854982 1 Decal 19 (3853845) 1 Cable 20 (3852191) 1 Washer 21 (3854904) 1 Hose 22 982663 2 Hose clamp 23 3852435 1 Hose

7797466- 231- 54169995

DESCRIPTION

NOTES

Volvo Penta 4.3GL

Crankcase ventilation To valve cover

53319

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

Upd:7/18/2022

Carburetor Service Kits

231 4.3GLPWTR

2

8

10

9

7

1

6

3

5 4

Upd:7/18/2022

53320

7797466 -231 -54169979

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

Carburetor Service Kits

231

4.3GLPWTR REF PART NO. QTY 1 3858331 1 Carburetor kit 2 (3854020) 1 Repair kit 21533400 1 Kit, rebuild 3 3853280 1 Gasket 4 3853279 1 Gasket 5 (3854257) 1 Diaphragm 6 (3853575) 1 Float 7 (3854019) 1 Filter 8 (3853992) 1 Choke 9 3852082 1 Cap 10 948211 1 Cable tie

7797466- 231- 54169979

DESCRIPTION

53320

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

Upd:7/18/2022

Fuel Pump

23 4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

18 19

5

17

3 2 13

14

4

20

15 21 16

1

7 12

6

8

9 11

10

Upd:7/18/2022

53318

7797466 -23 -54160365

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

Fuel Pump

23

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR REF PART NO. QTY 1 3858261 1 Fuel pump 2 3850820 1 O-ring 3 856954 1 Nipple 4 3858345 1 Grommet 5 3858220 1 Fuel pipe 3858222 1 Fuel pipe 6 3853493 1 Fitting 7 3850819 1 O-ring 8 (3850861) 1 Kit 9 1 Connector 10 3862228 1 Fuel filter 11 (3853557) 2 Flange screw 12 (3852013) 1 Elbow 13 (3858233) 1 Bracket 14 (3853310) 1 Bracket 15 3853326 2 Flange screw 16 3853266 2 Flange screw 17 (3852210) 1 Bracket 18 (3852208) 2 Screw 19 3857533 1 Relay 20 (3858255) 1 Bracket 21 (3857938) 1 Screw

7797466- 23- 54160365

DESCRIPTION

NOTES

GL, GS Gi/GSi

Included in engine harness Included in engine harness

53318

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

Upd:7/18/2022

Throttle Cable Connection

231 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

4 1

9

5

3

6

2 7 8

12

11

14

10 13

Upd:7/18/2022

53315

7797466 -231 -54169957

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

Throttle Cable Connection

231

4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR REF PART NO. QTY 1 3860811 1 Bracket 2 (3850266) 1 Anchor 3 (3852048) 1 Screw 4 3852118 1 Nut 5 (3852019) 1 Retainer 6 3850941 1 Adapter 7 3852193 1 Washer 8 3852052 1 Split pin 9 X Cable 10 3850232 1 Intermediate lever 11 (3850415) 1 Screw 12 (3853758) 1 Nut 13 (3852154) 1 Screw 14 (3854468) 1 Lock nut

7797466- 231- 54169957

DESCRIPTION

53315

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

Upd:7/18/2022

Vapor Separator Tank

23 4.3GIJWTR, 4.3GIPWTRCE

Upd:7/18/2022

53316

7797466 -23 -54142939

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

Vapor Separator Tank

23

4.3GIJWTR, 4.3GIPWTRCE REF PART NO. QTY DESCRIPTION 1 (3852034) 1 Retainer, float pin 2 (3854152) 2 Valve, reservoir assy, hp pump fitting 3 3852462 1 Fitting, fuel line to reservoir 4 3852481 1 Grommet, fuel pump to cover 5 3852017 1 Adapter, fuel line 6 3853642 2 O-ring, retainer, fuel pump 7 (3853572) 1 Retainer, fuel pump to cover 8 (3853573) 1 Bracket, fuel pump grommet 9 3857728 1 Gasket, cover 10 (3853575) 1 Float, reservoir assy 11 (3853576) 1 Spring seat, float needle 12 (3853577) 1 Gasket, float needle seat 13 (3853578) 1 Needle, float 14 3853579 1 Clip, needle to float 15 3853597 1 Elbow, vent, reservoir to intake 16 (3852480) 1 Elbow, reservoir to thermostat hsg 17 (3853606) 8 Screw, cover to reservoir 18 (3853616) 2 Protective cap, pressure valve 19 3857650 1 Fuel pump, high pressure 20 (3854149) 1 Reservoir 21 (3852167) 1 Plug, reservoir drain 22 (3854405) 1 Cap, reservoir assy 23 (3854773) 1 Tube, tBI to reservoir 24 3858222 1 Fuel pipe, lp pump to reservoir 25 (3854924) 1 Fitting, hp fuel pump 26 (3850374) 1 Kit, fuel reservoir 27 3853794 4 Hose clamp 28 943367 1 Rubber hose, thermostat hsg to reservoir 29 1 reservoir to flywheel hsg 30 (3854775) 1 Tube, HP fuel pump to TBI 31 (3850657) 1 Nut, reservoir & bracket to flywheel hsg 32 (3852957) 1 Screw, reservoir & bracket to flywheel hsg 33 (3853558) 1 Screw, reservoir to bracket 34 (3852170) 1 Clamp, hose to pulse limiter 35 3852529 1 Hose clamp, hose to pulse limiter 36 3852503 1 Elbow, pulse limiter to adapter 37 (3854870) 1 Hose, reservoir to pulse limiter 38 (3853262) 1 Screw, bracket, flywheel hsg to engine 965220 1 Flange screw, bracket, flywheel hsg to engine 39 3850423 1 O-ring, fuel line to fuel regulator 40 3850424 1 O-ring, fuel line to fuel rail 41 3852225 1 Impulse limiter 42 3856449 1 Fitting, reservoir, port nipple 43 943367 1 Rubber hose, reservoir to riser 44 3853598 2 Elbow, riser, thermostat housing 45 3852602 2 Hose clamp, cap to reservoir assy 46 3852476 2 Cap, reservoir cap

7797466- 23- 54142939

53316

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

NOTES

Reservoir assy LP pump to reservoir Part of engine gasket kit Reservoir assy Reservoir assy Reservoir assy Reservoir assy Reservoir assy Reservoir assy Reservoir assy

Reservoir assy

WTC WTR

Upd:7/18/2022

Exhaust

25 4.3GIJWTR, 4.3GSJWTR

7

10 11

6 10 5

8

9

2 1

4 20

2 3

21

12 18 13 15 16

14

Upd:7/18/2022

19

17

53330

7797466 -25 -54160368

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

Exhaust

25

4.3GIJWTR, 4.3GSJWTR REF PART NO. QTY 1 3857944 2 Elbow 2 3850740 4 Plug 3 3850999 4 Plug 4 3857763 2 Fitting 5 3857761 2 Valve 6 (3857178) 2 Hose 7 3852830 8 Screw 8 3852002 8 Tab washer 9 3852058 8 Washer 10 3853860 8 Hose clamp 11 3852696 2 Hose 12 3863191 1 Gasket kit 2 Gasket 13 3857656 2 Exhaust manifold 14 3852538 2 Elbow 15 3858291 2 Reduction sleeve 16 3850802 2 Plug 17 3857184 12 Flange screw 18 3853412 2 Gasket 19 3854874 2 Exhaust pipe 20 3857843 2 Hose 21 3853780 4 Hose clamp

7797466- 25- 54160368

DESCRIPTION

53330

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

Upd:7/18/2022

Exhaust

25 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSPWTR

7

10 11

6 10 5

8

9

2 1

4 2

29

3

30

12 18 13

19

15 16

20 14

17 21

20

25

22

24

26

27 23

28

Upd:7/18/2022

53331

7797466 -25 -54160367

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

Exhaust

25

4.3GIPWTRCE, 4.3GLPWTR, 4.3GSPWTR REF PART NO. QTY 1 3857944 2 Elbow 2 3850740 4 Plug 3 3850999 4 Plug 4 3857763 2 Fitting 5 3857761 2 Valve 6 (3857178) 2 Hose 7 3852830 8 Screw 8 3852002 8 Tab washer 9 3852058 8 Washer 10 3853860 8 Hose clamp 11 3852696 2 Hose 12 3863191 1 Gasket kit 2 Gasket 13 3857656 2 Exhaust manifold 14 3852538 2 Elbow 15 3858291 2 Reduction sleeve 16 3850802 2 Plug 17 3857184 12 Flange screw 18 3853412 2 Gasket 19 3854874 2 Exhaust pipe 20 3853791 8 Hose clamp 21 3852741 2 Hose 22 3858873 1 Exhaust pipe 23 3855472 4 Flange screw 24 3587651 1 Kit 25 3862904 1 Elbow 26 3850740 4 Plug 27 3850999 4 Plug 28 3863191 1 Gasket kit 29 3857843 2 Hose 30 3853780 4 Hose clamp

7797466- 25- 54160367

DESCRIPTION

NOTES

3.00'' (76mm)

53331

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

Upd:7/18/2022

Exhaust, 3'' Risers

251 4.3GIJWTR, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

3

1

2

Upd:7/18/2022

52495

7797466 -251 -54142919

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

Exhaust, 3'' Risers

251

4.3GIJWTR, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR REF PART NO. QTY 1 (3856259) 1 Exhaust pipe elbow 2 3850496 2 Gasket 3 3856484 2 Kit

7797466- 251- 54142919

DESCRIPTION

52495

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

Upd:7/18/2022

Intake Manifold

25 4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

Upd:7/18/2022

52496

7797466 -25 -54143076

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

Intake Manifold

25

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR REF PART NO. QTY DESCRIPTION 1 3855805 1 Inlet pipe, 2V 3855806 1 Inlet pipe, 4V 2 3852092 2 Attaching clamp, engine cable to lift bracket 3 (3852048) 1 Screw, anchor, throttle cable to bracket 4 (3850266) 1 Anchor, throttle cable 5 3857411 1 Bracket, throttle cable to engine 3855509 1 Bracket, throttle cable to engine 6 3852118 1 Nut, anchor, throttle cable to bracket 7 (3852019) 1 Retainer, throttle cable 8 3855807 1 Intake gasket kit, intake manifold 9 3852434 3 Clamp, engine cable to manifold 10 872068 1 Temperature sensor, water temperature, dual station 3852029 1 Sensor, water temperature 11 3856765 8 Bolt, intake manifold 12 3856129 1 Bolt, distributor clamp 13 3852108 Clamp, distributor to engine 14 3852109 1 Gasket, distributor 15 (3853561) 1 Nut, flame arrestor to TBI, carb 16 (3852695) 2 Connector, hose, check valve 17 (3852668) 2 Hose, check valve 18 3852007 1 Washer, flame arrestor cover 19 3852749 1 Nut, flame arrestor cover 20 (3850510) 1 Cover, flame arrestor 21 (3850458) 1 Pad 22 (3856862) 1 Flame shield (3856913) 1 Flame shield 23 (3854980) 1 Decal, Volvo Penta 24 3854982 1 Decal, 4.3 GL 3854983 1 Decal, 4.3 GS 3854984 1 Decal, 4.3 Gi 25 (3852668) 1 Hose, elbow to carb, adapter 26 (3854916) 1 Deflector 27 3850941 1 Adapter, throttle cable 28 3852193 1 Washer, throttle anchor 29 3852052 1 Split pin, throttle anchor

7797466- 25- 54143076

52496

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

NOTES TBI

GL,GS Gi

As required

Late Cut to length; late

GL,GS Gi

Cut to length Gi

Upd:7/18/2022

PJX Muffler Kit

252 4.3GIJWTR, 4.3GSJWTR

3 3

2

1

2

4 4 Upd:7/18/2022

48820

7797466 -252 -54142907

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

PJX Muffler Kit

252

4.3GIJWTR, 4.3GSJWTR REF PART NO. QTY 1 (3856714) 1 Muffler, kit (3856909) 1 Muffler 2 (3856712) 2 Bracket 3 946471 2 Flange screw 4 961678 2 Hose clamp

7797466- 252- 54142907

DESCRIPTION

48820

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

Upd:7/18/2022

Throttle Body and Engine Cover

25 4.3GIJWTR, 4.3GIPWTRCE

Upd:7/18/2022

53153

7797466 -25 -54160369

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

Throttle Body and Engine Cover

25

4.3GIJWTR, 4.3GIPWTRCE REF PART NO. QTY 1 3850405 1 Gasket 2 (3850039) 1 Adapter 3 3850355 1 Gasket 4 (3857887) 1 Injector 5 3852160 3 Stud 6 3852142 3 Nut 7 (3850274) 1 Stud 8 (3852009) 1 Nut retainer 9 (3853428) 1 Flange screw 10 3850411 2 Shoulder screw 11 (3856211) 1 Bracket 12 3852420 1 Nut retainer 13 3852008 4 Screw 14 3853598 1 Elbow 15 3856766 1 Cap 16 948211 1 Cable tie 17 (3856913) 1 Flame shield 18 (3852695) 2 Connector 19 (3853561) 1 Nut 20 (3850510) 1 Cover 21 (3850458) 1 Pad 22 3852749 1 Nut 23 3852007 1 Washer 24 (3854980) 1 Decal 25 3854984 1 Decal 26 3852435 1 Hose 27 3855509 1 Bracket 28 (3850266) 1 Anchor 29 (3852048) 1 Screw 30 3852118 1 Nut 31 (3852019) 1 Retainer 32 3850941 1 Adapter 33 3852193 1 Washer 34 3852052 1 Split pin 35 1 Cable

7797466- 25- 54160369

DESCRIPTION

NOTES

Volvo Penta 4.3GXi To valve cover

53153

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

Upd:7/18/2022

Throttle Body Repair Kits

256 4.3GIJWTR

Upd:7/18/2022

48954

7797466 -256 -54143000

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

Throttle Body Repair Kits

256

4.3GIJWTR REF PART NO. QTY 1 1 Throttle body 1 Fuel press regulator 2 1 Cover, fuel meter 3 3 Screw, long 4 5 Screw, short 5 1 Throttle body 6 2 O-ring, fuel injector 7 2 Injector, fuel 8 2 Filter, fuel injector 9 2 Filter 10 (3855188) 1 Repair kit, fuel meter 11 1 Gasket 12 1 Gasket 13 1 Nut, fuel line 14 1 Gasket, fuel meter 15 (3855183) 1 Throttle body, base 16 1 Position sensor, throttle 17 2 Screw 18 1 Seal 19 1 O-ring 20 1 Iac valve 21 2 Screw 22 3 Screw 23 1 Nut, fuel line 24 1 Gasket 25 4 Screw 26 (3855179) 1 Repair kit, 5, 6, 8, 9, 11, 14, 19, 24 (3857396) 1 Repair kit, 1, 2, 3, 4, 5, 6, 7, 8, 9, 10 (3857397) 1 Repair kit, 1, 2, 5, 14 3858941 1 Injector, 5, 6, 7, 8, 9, 11, 14 (3855184) 1 Repair kit, 16, 18 3855185 1 Control valve, 19, 20 (3855186) 1 Repair kit, 12, 13, 23, 24 (3855187) 1 Repair kit, 3, 4, 17, 21, 22 (3855189) 1 Repair kit, 5, 6, 7, 9, 14

7797466- 256- 54143000

DESCRIPTION

48954

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

Upd:7/18/2022

Cooling

26 4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

Upd:7/18/2022

53314

7797466 -26 -54142946

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

Cooling

26

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR REF PART NO. QTY DESCRIPTION 1 3852602 2 Hose clamp, hose to thermostat housing 2 3853780 5 Hose clamp, hose them hsg to exhaust manifold 3 3853391 1 Flange screw, alignment bracket & thermostat hsg 4 (3852649) 1 Bracket, alignment bracket 5 3853401 1 Flange screw, thermostat hsg to engine 6 3850360 1 Housing, thermostat hsg 7 3857843 2 Hose, thermostat hsg to manifold 8 3858237 1 Hose, pump to thermostat hsg 944386 1 Rubber hose, PJX to thermostat hsg 9 3858235 1 Hose, cooler to pump 3858236 1 Hose, cooler to pump 10 3853786 2 Hose clamp, hose, water pump inlet 11 3852477 2 Gasket, water pump to block 12 980933 2 Washer 13 3853850 1 Circulation pump 14 3856147 2 Stud, water pump 15 (3851991) 1 V-belt pulley, crankshaft 16 3855717 3 Screw, pulley to crankshaft 17 3853390 4 Screw, water pump pulley to hub 18 3852220 1 Pulley, water pump 19 3856136 1 Bolt, water pump, short 20 3858229 1 Seawater pump 21 3852071 1 O-ring, thermostat 22 3852098 2 Hose clamp, hose, thermostat hsg to water pump 23 3856961 1 Thermostat, engine 24 3852111 1 Gasket, thermostat hsg to engine 25 3852288 1 Hose, thermostat hsg to water pump 26 3853598 1 Elbow, thermostat hsg 3850740 1 Plug 27 3852507 1 Stud, P/S bracket, pump 28 3858241 1 Stay, stay, sea water pump 29 3857954 1 Stop lug, stay, sea water pump 30 3853266 2 Flange screw, stay bracket to engine 31 3857939 3 Screw, pump pulley to engine 32 3850397 1 Switch

7797466- 26- 54142946

53314

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

NOTES

Cut to length; port 1.425mm; as required GL, GS Gi Part of engine gasket kit

PJX PJX

Not for PJX Part of engine gasket kit

Gi GL, GS

GL, GS

Upd:7/18/2022

Hot Water Outlet

266 4.3GSPWTR

2

3

1

4

Upd:7/18/2022

53154

7797466 -266 -54142906

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

Hot Water Outlet

266

4.3GSPWTR REF PART NO. QTY 1 (3856265) 1 Hot water outlet, V-6, V-8 engines 856483 1 Hose connection 2 3852098 2 Hose clamp 3 3853813 2 Hose clamp 4 3855531 1 T-pipe

7797466- 266- 54142906

DESCRIPTION

53154

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

Upd:7/18/2022

Seawater Pump Parts

266 4.3GIJWTR, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

1

3

5

2

6

4 Upd:7/18/2022

53313

7797466 -266 -54142942

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

Seawater Pump Parts

266

4.3GIJWTR, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR REF PART NO. QTY 1 3858229 1 Seawater pump 3862487 1 Pump 3812697 1 Pump 21214596 1 Seawater pump 2 3858256 1 Impeller kit 3862281 1 Impeller kit 1 O-ring, #3 21951348 1 Impeller kit 3 3858938 1 O-ring 4 22125080 1 Screw kit (3587445) 4 Screw 5 827247 1 Sealing ring 6 3858115 1 Housing

7797466- 266- 54142942

DESCRIPTION

NOTES replaced by next part number replaced by next part number replaced by next part number replaced by next part number replaced by next part number

53313

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

Upd:7/18/2022

Ignition

28 4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

28

29

27

26 31

30 26

32

3 2

25 18

1 17

19

4

11

33

22

21 13 5

14 12 15 16

20

23

6 7 8

24 9

10

Upd:7/18/2022

52497

7797466 -28 -54160560

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

Ignition

28

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR REF PART NO. QTY 1 1 Distributor 2 3854331 1 Distributor cap 3 3853318 2 Screw 4 3854311 1 Rotor 5 3854312 1 Shaft 6 3853317 1 Retainer 7 3854001 1 Coil 8 3853316 1 Locating pin 9 3854552 1 Shield 10 3854309 1 Pole shoe 11 3854310 1 Housing 12 (3854557) 1 Repair kit 13 1 Washer 14 1 Washer 15 1 Gear 16 1 Plug kit 17 3854003 1 Module 18 3853319 2 Screw 19 3850645 1 Cap 20 3852109 1 Gasket 21 3852108 1 Clamp 22 3856129 1 Bolt 23 3854922 1 Ignition coil 24 946472 2 Flange screw 25 3856759 1 Spark plug kit 3851858 1 Spark plug kit 26 3857165 1 Cable kit 3888325 1 Ignition cable kit 27 3856052 2 Bracket 28 980933 1 Washer 29 3852619 2 Retainer 30 (3853419) 1 Flange screw 31 (3852491) 1 Retainer 32 (3852492) 1 Retainer 33 3854084 1 Cable

7797466- 28- 54160560

DESCRIPTION

NOTES part not sold

6 pack 24 pack replaced by next part number

52497

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

Upd:7/18/2022

Alternator

30 4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

5 3 1

12

2

12 4

12 12

12 12 12 12

11

12

12 12 12 12 12 10 9

12

12 16 12

12 8

17

13 15

7

12

18

23

6 22

21

19 19

24

14

Upd:7/18/2022

20

23

20

53326

7797466 -30 -54142935

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

Alternator

30

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR REF PART NO. QTY DESCRIPTION 1 3857561 1 Alternator kit (3857058) 1 Adapter kit 2 3857059 1 Fan 3 (3857060) 1 Bracket 4 3857061 1 Bearing 5 (3857062) 1 Rotor 6 (3857063) 1 Stator 7 (3857065) 1 Adapter kit 8 (3857064) 1 Bracket 9 (3857066) 1 Adapter kit 10 3858879 1 Voltage regulator 11 (3857068) 1 Adapter kit 12 3857245 1 Screw kit 13 3857181 1 Flange lock nut, alternator to bracket 14 (3853557) 1 Flange screw, alternator brace to engine 15 3853883 1 Bracket, alternator (3853884) 1 Bracket, alternator 16 (3852740) 1 Bushing 17 (3853367) 1 Flange screw, alternator to bracket 18 3853547 2 Flange screw, alternator bracket to engine 1 Flange screw, alternator bracket to engine 19 3853399 1 Flange screw, alternator brace to alternator 20 (3852054) 1 Washer, brace to alternator 21 978547 1 V-belt 3852464 1 V-belt 22 3853403 1 Nut retainer, stud, alternator brace to water pump 23 3855600 1 Tensioner (3850460) 1 Brace 24 3852092 1 Attaching clamp, alternator leads 3852058 1 Washer, spacer, alternator bracket

7797466- 30- 54142935

53326

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

NOTES

PJX SX, DP-S PJX

PJX

SX, DP-S PJX SX, DP-S PJX PJX PJX; not shown

Upd:7/18/2022

Audible Alarm Kit

30 4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

1

2

4

5

3

6

7 8

9

Upd:7/18/2022

53324

7797466 -30 -54160589

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

Audible Alarm Kit

30

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR REF PART NO. QTY DESCRIPTION 1 (3857455) 1 Alarm kit 2 (3857457) 1 Horn 3 3852610 1 T-nipple 4 (3858016) 1 Bushing 5 3852215 1 Sensor, oil pressure 6 (3854711) 1 Breaker, coolant water temp.

7 (956956) 2 Splice 8 (3857572) 1 Wiring harness 9 (3858015) 1 Wiring harness

7797466- 30- 54160589

53324

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

NOTES 4.3 GL/GS, 5.0 GL, 5.7 GS

Upd:7/18/2022

Engine Harness

30 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

Upd:7/18/2022

53323

7797466 -30 -54160336

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

Engine Harness

30

4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR REF PART NO. QTY 1 (3858354) 1 Wiring harness 2 3854164 1 Automatic fuse 3854238 1 Automatic fuse 3 (3852001) 2 Tab washer 4 (3852064) 2 Nut 5 (3852210) 1 Bracket 6 3857533 1 Relay 7 (3852237) 1 Retainer 8 3855178 1 Connector 9 3852434 1 Clamp, J (3852146) 1 Clamp, J (3852124) 1 Attaching clamp, J 10 3854031 1 Wiring harness, trim

7797466- 30- 54160336

DESCRIPTION

NOTES 50A 6A

Fuel pump

D=.750'' (19.0mm) D=.375'' (9.5mm) D=.188'' (4.8mm)

53323

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

Upd:7/18/2022

Engine Harness

30 4.3GIJWTR, 4.3GIPWTRCE

Upd:7/18/2022

53325

7797466 -30 -54142949

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

Engine Harness

30

4.3GIJWTR, 4.3GIPWTRCE REF PART NO. QTY DESCRIPTION 1 (3858294) 1 Wiring harness 2 (3852527) 1 Terminal, trim sender fuel pump 3 (3852527) 1 Terminal, electrical bra - alternator ground 4 (3852084) 1 Terminal, oil pressure switch 5 (3853320) 1 Cap, terminal, oil pressure switch 6 (3853565) 1 Connector, 2 pin 7 (3852229) 2 Terminal, trim sender 8 (3854244) 1 Cable, ignition coil 9 (3853565) 1 Connector, 2 pin 10 (3852229) 2 Terminal, master/slave 11 (3852245) 1 Terminal, alternator ground 12 (3852235) 1 Terminal, alternator excite 13 (3852038) 1 Terminal, alternator output 14 (3852130) 1 Rubber cap, terminal 15 (3852233) 1 Terminal, alternator sense 16 (3852235) 1 Terminal, starter solenoid - starter terminal 17 (3852527) 1 Terminal, starter solenoid 18 (3852245) 3 Terminal 19 3854164 2 Automatic fuse, 50 amp 20 (3852245) 1 Terminal 21 (3852245) 1 Terminal 22 (3852235) 1 Terminal 23 3854162 1 Automatic fuse, 12.5 amp 24 (3852245) 1 Terminal 25 (3852235) 1 Terminal 26 (3852227) 1 Terminal 27 (3854192) 1 Relay, starter relay 28 (3852254) 4 Terminal 29 (3853565) 1 Connector, 2 pin shift interrupter 30 (3852229) 2 Terminal, connector 31 (3853681) 1 Trunk, connector housing 32 (3855021) 1 Connector housing, low pressure fuel pump 33 3853679 2 Terminal 34 (3852246) 4 Terminal 35 (3852247) 4 Terminal 36 (3852210) 1 Bracket 37 1 38 (3852235) 1 Terminal 39 (3852233) 1 Terminal 40 3854163 1 Automatic fuse, 20 amp 41 (3852233) 1 Terminal, water temp transmitter 42 (3850671) 2 Cable terminal, injector 1 43 (3850671) 2 Cable terminal, injector 2 44 (3853681) 1 Trunk 45 3853679 2 Terminal, high pressure fuel pump 46 (3852233) 1 Terminal, oil pressure fuel pump 47 3857189 1 Cable seal, knock sensor 48 (3853480) 1 Terminal casing, knock sensor 49 3860098 1 Engine control modul, electronic control module 50 3854905 1 Sensor 51 3850397 1 Switch 52 3850396 1 Sensor 53 (3854672) 1 Module 54 (3850272) 1 Bracket, knock module 55 3852115 2 Flange screw, knock module bracket 56 (3851990) 1 Bracket 57 3852115 2 Flange screw, bracket to adapter 58 3855578 4 Screw, ECM to bracket 59 3852115 2 Flange screw, knock module to bracket 60 (3850688) 4 Hose, map sensor 61 3852115 2 Flange screw, map sensor to bracket 62 (3852172) 1 Hose clamp, hose, map sensor

7797466- 30- 54142949

53325

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

NOTES Black Black Tan

Brown/white

Black Purple Orange Orange Red

Engine

ECA Red Red Black

Fuel pump Tan

Upd:7/18/2022

Engine Harness Bracket

30 4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

8 10

9 10 2

12 1

3

4 11

5 6 7 14 13

Upd:7/18/2022

53155

7797466 -30 -54142968

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

Engine Harness Bracket

30

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR REF PART NO. QTY DESCRIPTION 1 3854186 1 Automatic fuse 3854282 2 Switch 3854164 1 Automatic fuse 3854163 1 Automatic fuse 3854238 Automatic fuse 2 3852182 1 Washer 3 (3852064) 8 Nut, circuit breaker terminals 4 3853620 8 Hexagon screw 5 (3852001) 8 Tab washer, circuit breaker terminals 6 (3852825) 1 Retainer, engine cable 7 (3852208) 3 Screw, retainer, engine cable end to bracket 8 3854138 1 Relay, starter motor 9 3850234 1 Rubber cushion, relay mounting 10 3852118 1 Nut, relay to isolator 11 (3855938) 4 Screw, circuit breaker and engine cable 12 (3856186) 1 Bracket 13 (3856764) 1 Cover, circuit breaker bracket 14 941263 4 Grommet

7797466- 30- 54142968

53155

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

NOTES 60A 12.5A 50A 20A 6A

Upd:7/18/2022

Starter

30 4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

2

1

8 6 5

7

3

4

Upd:7/18/2022

48922

7797466 -30 -54160375

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

Starter

30

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR REF PART NO. QTY 1 3856004 1 Starter motor 2 3850216 1 Solenoid 3 3854496 2 Washer 4 3857936 2 Screw 3854752 2 Screw 5 3852487 1 Trunk 6 3852520 1 Washer 7 3852518 1 Nut 8 3853714 1 Nut

DESCRIPTION

7797466- 30- 54160375

48922

NOTES

WTR WTC

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

Upd:7/18/2022

Steering

64 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSPWTR

Upd:7/18/2022

53322

7797466 -64 -54163330

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

Steering

64

4.3GIPWTRCE, 4.3GLPWTR, 4.3GSPWTR REF PART NO. QTY DESCRIPTION 1 (3856871) 1 Bracket, P/S pump to engine 2 3850491 1 Steering pump 3 3852162 1 Washer, P/S pump bracket to cylinder head 4 3852162 2 Washer, stud, water/steering pump to engine 5 3852464 1 V-belt, P/S pump 6 3854056 1 Hose, cylinder to oil cooler 3854168 1 Hose assembly, cylinder to oil cooler 7 3852497 1 O-ring, pressure hose to steering pump 8 (3852839) 1 Hose, oil cooler to steering pump 9 3852281 1 Hose, gimbal to cooler 3856251 1 Hose, gimbal to cooler 10 (3853804) 1 Pulley, P/S pump 11 3853918 1 Hose, P/S pump to pressure valve 3853967 1 Hose assembly, P/S pump to pressure valve 12 (3852079) 1 Nut, oil cooler & bracket assy 13 3853236 1 Spacer, oil cooler 14 (3852126) 1 Screw, oil cooler & bracket assy 15 3851921 1 Oil cooler 16 (3852065) 1 Nut, oil cooler assy to flywheel hsg (3852177) 1 Nut, P/S cooler clamp to reservoir 17 (3852218) 1 Clamp, engine oil cooler, power steering 18 3853405 3 Screw, steering pump bracket 19 3852507 1 Stud, bracket to water pump 20 (3853557) 1 Flange screw, bracket to cylinder head 21 (3852837) 1 Clamp, P/S hoses to head 22 3853326 1 Flange screw, cooler to flywheel hsg 3852093 1 Stud, clamp, P/S cooler 23 3853403 2 Nut retainer, stud, P/S pump bracket 24 3852490 1 Attaching clamp, hoses to front mount 25 3853786 2 Hose clamp, hose, oil cooler, water 26 (3852196) 2 Hose clamp, hose, P/S pump to oil cooler 27 3853786 1 Hose clamp, hose, water to gimbal hsg 28 3858235 1 Hose, cooler to pump 3858236 1 Hose, cooler to pump 29 3856973 1 Stud, P/S pump bracket to engine 30 (3852054) 1 Washer, bracket to stud

7797466- 64- 54163330

53322

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

NOTES

GL/GS Gi Return GL/GS Gi GL/GS Gi

GL/GS Gi GL/GS

Port, rear GL/GS Gi

Return SX GL/GS Gi

Upd:7/18/2022

Gasket Kits

90

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR REF PART NO. QTY 1 3858440 1 Base engine 2 (3858125) 1 Gasket kit, upper 3850355 1 Gasket, TBI (3850378) 1 Gasket 3850405 1 Gasket 3850423 1 O-ring, 0.312 3850424 1 O-ring, 0.375 3850496 2 Gasket, exhaust elbow 3850820 1 O-ring 3852071 1 O-ring (3852172) 1 Hose clamp (3852196) 3 Hose clamp (3852437) 1 Gasket 3852529 2 Hose clamp 3853279 1 Gasket 3853280 1 Gasket 3853412 2 Gasket, exhaust 3853497 1 Gasket 3854299 2 Cylinder head gasket (3854925) 2 Hose clamp 3854942 2 Gasket 3855807 1 Intake gasket kit 3855814 6 Valve stem seal 3857648 6 Valve stem seal 3 (3856771) 1 Overhaul gasket kit, lower 3851981 1 Washer 3852033 1 O-ring 3852477 2 Gasket 3852655 1 Gasket 3852656 1 Gasket 3852657 1 Seal 3853674 1 O-ring 3855735 1 Timing gear casing 3855801 1 Gasket kit, oil pan

7797466

DESCRIPTION

- 90- 54142944

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

Upd:7/18/2022

General, Engine with Mounting and Equipment

DESCRIPTION Maintenance Parts, 4.3L

7797466

20

SEE SEC. NOTES 54161162 4.3GIJWTR, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR, 4.3GIPWTRCE

- 20- 20

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

Upd:7/18/2022

Engine

DESCRIPTION Crankcase and Oil Pan Cylinder Head Flywheel Housing Flywheel Housing and Mounts Remote Oil Filter

7797466

21 SEE SEC. 54142947 54142948 54142936 54142938 54142908

NOTES 4.3GIJWTR, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR, 4.3GIPWTRCE 4.3GIJWTR, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR, 4.3GIPWTRCE 4.3GIJWTR, 4.3GSJWTR 4.3GLPWTR, 4.3GSPWTR, 4.3GIPWTRCE 4.3GIJWTR, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR, 4.3GIPWTRCE

- 21- 21

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

Upd:7/18/2022

Fuel System

DESCRIPTION Carburetor Carburetor Carburetor Mounting Carburetor Service Kits Fuel Pump Throttle Cable Connection Vapor Separator Tank

7797466

23 SEE SEC. 54142945 54142941 54169995 54169979 54160365 54169957 54142939

NOTES 4.3GSJWTR, 4.3GSPWTR 4.3GLPWTR 4.3GLPWTR 4.3GLPWTR 4.3GIJWTR, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR, 4.3GIPWTRCE 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR 4.3GIJWTR, 4.3GIPWTRCE

- 23- 23

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

Upd:7/18/2022

Inlet and Exhaust System

DESCRIPTION Exhaust Exhaust Exhaust, 3'' Risers Intake Manifold PJX Muffler Kit Throttle Body and Engine Cover Throttle Body Repair Kits

7797466

25 SEE SEC. 54160368 54160367 54142919 54143076 54142907 54160369 54143000

NOTES 4.3GIJWTR, 4.3GSJWTR 4.3GLPWTR, 4.3GSPWTR, 4.3GIPWTRCE 4.3GIJWTR, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR 4.3GIJWTR, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR, 4.3GIPWTRCE 4.3GIJWTR, 4.3GSJWTR 4.3GIJWTR, 4.3GIPWTRCE 4.3GIJWTR

- 25- 25

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

Upd:7/18/2022

Cooling System

DESCRIPTION Cooling Hot Water Outlet Seawater Pump Parts

7797466

26 SEE SEC. NOTES 54142946 4.3GIJWTR, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR, 4.3GIPWTRCE 54142906 4.3GSPWTR 54142942 4.3GIJWTR, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

- 26- 26

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

Upd:7/18/2022

Ignition and Control Systems

DESCRIPTION Ignition

7797466

28 SEE SEC. NOTES 54160560 4.3GIJWTR, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR, 4.3GIPWTRCE

- 28- 28

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

Upd:7/18/2022

General, Electrical System

DESCRIPTION Alternator Audible Alarm Kit Engine Harness Engine Harness Engine Harness Bracket Starter

7797466

30 SEE SEC. 54142935 54160589 54160336 54142949 54142968 54160375

NOTES 4.3GIJWTR, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR, 4.3GIPWTRCE 4.3GIJWTR, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR, 4.3GIPWTRCE 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR 4.3GIJWTR, 4.3GIPWTRCE 4.3GIJWTR, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR, 4.3GIPWTRCE 4.3GIJWTR, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR, 4.3GIPWTRCE

- 30- 30

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

Upd:7/18/2022

Steering

64 DESCRIPTION

SEE SEC. NOTES 54163330 4.3GLPWTR, 4.3GSPWTR, 4.3GIPWTRCE

Steering

7797466

- 64- 64

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

Upd:7/18/2022

General, Hydraulic System, Special Functions, Miscellaneous

DESCRIPTION Gasket Kits

7797466

90

SEE SEC. NOTES 54142944 4.3GIJWTR, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR, 4.3GIPWTRCE

- 90- 90

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

Upd:7/18/2022

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

REF 20 21 23 25 26 28 30 64 90

DESCRIPTION General, Engine with Mounting and Equipment Engine Fuel System Inlet and Exhaust System Cooling System Ignition and Control Systems General, Electrical System Steering General, Hydraulic System, Special Functions, Miscellaneous

7797466

- - TOC

4.3GIJWTR, 4.3GIPWTRCE, 4.3GLPWTR, 4.3GSJWTR, 4.3GSPWTR

SEE SEC. 20 21 23 25 26 28 30 64 90

Upd:7/18/2022