Volvo Penta 4.3Gi-200-R, 4.3GXi-225-R Parts Manual PDF

200

Maintenance Parts, 4.3GXi & 4.3Gi

4.3Gi-200-R, 4.3GXi-225-R

Upd:7/17/2022

54311

47701915_G4B -200 -54161150 4.3Gi-200-R, 4.3GXi-225-R

Maintenance Parts, 4.3GXi & 4.3Gi

200

4.3Gi-200-R, 4.3GXi-225-R REF PART NO. QTY 1 21213664 1 Impeller kit 2 3847644 1 Fuel filter, fuel 3 8692305 1 Oil filter 4 5 Oil X 21681794 5 Oil 21681795 1 Oil 21681796 1 Oil 21681797 1 Oil 3847302 5 Oil 3847303 1 Oil 3847304 1 Oil 3847305 1 Oil X Oil 21363429 5 Oil 21363430 1 Oil 21363431 1 Oil 5 3587597 1 Thermostat 6 983944 1 O-ring 7 3852111 1 Gasket 8 3831426 1 Thermostat kit 9 416033 1 Sealing ring 10 21513423 1 Spark plug kit 11 3859019 1 Distributor cap 12 3858977 1 Rotor 13 3888327 1 Ignition cable kit 14 1141674 1 Coolant, green 21646481 1 Coolant, green 1141647 1 Coolant, green

47701915_G4B- 200- 54161150 4.3Gi-200-R, 4.3GXi-225-R

DESCRIPTION

NOTES

Fill level is determined by dipstick USA Synthetic, quart Synthetic, gallon Synthetic, 5 gal Synthetic, 55 gal Mineral, quart Mineral, gallon Mineral, 5 gal Mineral, 55 gal Europe and other markets Premium, 1L Premium, 5L Premium, 20L For seawater cooled engine

For freshwater cooled engine

5L, ready-mixed 210L, ready-mixed 210L, full strength

54311

Upd:7/17/2022

Longblock

210 4.3Gi-200-R, 4.3GXi-225-R

Upd:7/17/2022

46956

47701915_G4B -210 -54162474 4.3Gi-200-R, 4.3GXi-225-R

Longblock

210

4.3Gi-200-R, 4.3GXi-225-R REF PART NO. QTY DESCRIPTION 1 X Base engine 1 Kit 3801456 1 Longblock engine

47701915_G4B- 210- 54162474 4.3Gi-200-R, 4.3GXi-225-R

NOTES Image is a generic picture of longblock, details about included parts are in parts bulletin. replaced by next part number Use to repair compliant engines

46956

Upd:7/17/2022

Cylinder Head

211 4.3Gi-200-R, 4.3GXi-225-R

Upd:7/17/2022

54281

47701915_G4B -211 -54161376 4.3Gi-200-R, 4.3GXi-225-R

Cylinder Head

211

4.3Gi-200-R, 4.3GXi-225-R REF PART NO. QTY 1 3854299 2 Cylinder head gasket 2 3861911 2 Cylinder head 3 3842875 1 Valve cover 3854948 1 Valve cover 4 3854942 2 Gasket 5 3854946 6 Bolt 6 3855020 6 Grommet 7 3854947 1 Grommet 8 3852104 1 Elbow 9 3862744 1 Hose 10 3809328 1 Hose 11 3854944 1 Oil filler cap 12 3856122 10 Bolt 3856123 4 Bolt 3856124 12 Bolt 13 21338270 1 Lifting eye 14 (3853557) 2 Flange screw 15 21573817 1 Bracket 16 21338268 1 Lifting eye 17 (3853557) 1 Flange screw 18 3853392 1 Flange screw

47701915_G4B- 211- 54161376 4.3Gi-200-R, 4.3GXi-225-R

DESCRIPTION

NOTES

Port Starboard

To flame arrestor

L=3 51/64'' (96mm) L=3 1/16'' (78mm) L=1.62'' (41mm) Starboard, Rear 3/8'' - 16 unc, L=0.75'' (19mm)

3/8'' - 16 unc, L=0.75'' (19mm)

54281

Upd:7/17/2022

212

Cylinder Block and Flywheel Housing

4.3Gi-200-R, 4.3GXi-225-R

Upd:7/17/2022

54289

47701915_G4B -212 -54161377 4.3Gi-200-R, 4.3GXi-225-R

Cylinder Block and Flywheel Housing

212

4.3Gi-200-R, 4.3GXi-225-R REF PART NO. QTY 1 1 Cylinder block 2 3853209 2 Core plug 3 3853208 2 Cap plug 4 3853114 4 Locating pin 5 3856001 2 Pin 6 3852100 8 Core plug 7 3862355 10 Bolt 8 3593585 1 Plug 9 3849942 2 Fitting 10 21114522 2 Drain plug 3849500 2 Plug 11 976970 2 O-ring 12 3849892 2 Retainer 13 3850802 2 Plug 14 21157924 1 Flywheel housing 15 3857937 3 Stud 16 980933 3 Washer 17 3852046 3 Tab washer 18 971071 6 Hexagon nut 19 982679 6 Toothed washer 20 965222 2 Flange screw 946472 2 Flange screw

47701915_G4B- 212- 54161377 4.3Gi-200-R, 4.3GXi-225-R

DESCRIPTION

NOTES

Port

Replaced by 21114522

L=65mm L=30mm

54289

Upd:7/17/2022

Camshaft and Valve Train

214 4.3Gi-200-R, 4.3GXi-225-R

4 3

9

8 1 4

3

10 2

5

12

6 7

13 16

21

21 22

14

23 11 24

15 19 25

10

18 17

20

32 30

18

33

27 26

34 31 28 29 Upd:7/17/2022

54275

47701915_G4B -214 -54158218 4.3Gi-200-R, 4.3GXi-225-R

Camshaft and Valve Train

214

4.3Gi-200-R, 4.3GXi-225-R REF PART NO. QTY 1 21180065 1 Cover 21124841 1 Gasket 2 3862262 1 Seal 3 (3855736) 2 Screw 3855737 6 Screw 4 3855739 8 Grommet 5 21124849 1 Sensor, crankshaft position 6 3859009 1 O-ring 7 3858983 1 Bolt 8 3855825 2 Guide 9 3855817 4 Bolt 10 3855811 12 Valve tappet 11 3856118 12 Push rod 12 3861873 12 Rocker arm 12 Bolt 13 3861874 2 Support 14 3857715 1 Shaft, balance 15 3850519 1 Bearing 16 3854315 1 Bearing 17 3854320 1 Bolt 18 3854314 1 Gear 19 3854317 1 Retainer 20 3853172 2 Screw 21 3855823 24 Valve cotter 22 3855816 12 Valve cap 23 3855815 12 Valve spring 24 3855814 6 Valve stem seal 3862362 6 Valve stem seal 25 3855810 6 Valve, intake 3855808 6 Valve, exhaust 26 21185300 1 Sprocket, timing chain 27 1 Gear, camshaft 28 1 Gear, crankshaft 29 (3854330) 3 Bolt 30 3854329 1 Retainer 31 3854323 2 Bolt 32 3854328 1 Camshaft 33 (3857717) 1 Pin 34 (3856778) 1 Bearing

47701915_G4B- 214- 54158218 4.3Gi-200-R, 4.3GXi-225-R

DESCRIPTION

NOTES

not sold separately

Set

Intake Exhaust Standard Standard not sold separately not sold separately

54275

Upd:7/17/2022

Crankshaft and Related Parts

216 4.3Gi-200-R, 4.3GXi-225-R

3

1 2

6

4

10 9

5

8

7

17 16 15

14 13

10

12 11 9 27 26

29 28

22

25 20 18

19

24 21 23

Upd:7/17/2022

54270

47701915_G4B -216 -54158215 4.3Gi-200-R, 4.3GXi-225-R

Crankshaft and Related Parts

216

4.3Gi-200-R, 4.3GXi-225-R REF PART NO. QTY 1 21179952 6 Piston 2 6 Pin 3 21179959 6 Piston ring kit 4 21179974 6 Connecting rod 5 12 Screw 6 21179992 6 Bearing kit 7 3858693 1 Crankshaft 8 21180043 1 Pin 9 21180021 3 Main bearing kit 10 21180054 1 Bearing kit 11 949518 1 Hexagon screw 12 3852046 1 Tab washer 13 3858177 1 Washer 14 3859022 1 Vibration damper 15 21124850 1 Ring 16 1 Gear 17 3859024 2 Woodruff key 18 3852656 1 Gasket 19 3856140 1 Pin 20 3858695 1 Housing 21 3857718 2 Stud 22 3858698 1 Seal 23 3859027 1 Stud 24 3853206 1 Nut 25 3853203 2 Bolt 3853204 1 Bolt 26 3858694 1 Flywheel 3855970 1 Gear 27 3858437 1 Rubber coupling 28 3853274 6 Stud 29 3853273 6 Nut

47701915_G4B- 216- 54158215 4.3Gi-200-R, 4.3GXi-225-R

DESCRIPTION

NOTES Standard not sold separately Standard part not sold Standard

Standard Standard

not sold separately

L=.875'' (22.2mm) L=1.75'' (44.5mm)

54270

Upd:7/17/2022

Oil Pan and Oil Pump

217 4.3Gi-200-R, 4.3GXi-225-R

9

8 32

3 7 4

5

1

10 11

2

6

14 25 15

13

12

24

18 18

17

17 23 19 27

17 28

19

18

20

16 29 30

21 18 17

26

22

16 31

Upd:7/17/2022

54261

47701915_G4B -217 -54161381 4.3Gi-200-R, 4.3GXi-225-R

Oil Pan and Oil Pump

217

4.3Gi-200-R, 4.3GXi-225-R REF PART NO. QTY DESCRIPTION 1 3856125 1 Oil pump 2 3857714 1 Oil strainer 3 3853198 1 Shaft 4 3853199 1 Retainer 5 3855972 2 Pin 6 3853234 1 Bolt 7 21124851 1 Oil pan 8 21124852 1 Gasket 9 3857718 2 Stud 10 3856930 2 Nut 11 3855802 10 Bolt 12 21573817 1 Bracket 13 8692305 1 Oil filter 14 3875234 1 Cap 15 1 O-ring 16 3848321 2 Hose assembly 17 3886181 4 Fitting screw 18 4 O-ring 19 3888543 4 Clip 20 3886159 1 Adapter 21 3852089 1 O-ring 22 3854695 1 Retainer 23 3854416 1 O-ring 24 21452592 1 Dipstick tube 25 21107443 1 Dipstick 26 3852033 1 O-ring 27 3851981 1 Washer 28 3587783 1 Fitting 29 3853674 1 O-ring 30 3852007 1 Washer 31 888958 1 Retainer 32 X Oil

47701915_G4B- 217- 54161381 4.3Gi-200-R, 4.3GXi-225-R

SEE SEC.

NOTES

not sold separately

not sold separately

54161150

For current oil part numbers, follow link to “Maintenance Parts” page.

54261

Upd:7/17/2022

Motor Mounts

218 4.3Gi-200-R, 4.3GXi-225-R

Upd:7/17/2022

54282

47701915_G4B -218 -54158447 4.3Gi-200-R, 4.3GXi-225-R

Motor Mounts

218

4.3Gi-200-R, 4.3GXi-225-R REF PART NO. QTY 1 3818718 2 Bracket 2 3863139 6 Screw 3 3852566 2 Bolt 4 3852428 2 Washer 5 3853805 2 Rubber cushion 6 3852433 2 Washer 7 3852021 6 Nut 8 3852090 2 Tab washer 9 3862657 2 Nut 10 3852540 2 Washer 11 3595401 4 Flange screw 12 3852539 2 Square nut 13 3852622 2 Washer 14 3853972 2 Rubber cushion 15 3852542 2 Washer 16 3587962 2 Hexagon screw

47701915_G4B- 218- 54158447 4.3Gi-200-R, 4.3GXi-225-R

DESCRIPTION

NOTES L=35mm

54282

Upd:7/17/2022

Fuel System

230 4.3Gi-200-R, 4.3GXi-225-R

9 11

12 14

10

13

15

16

4

1

18

5

8

17

16

6 3 7

20

2

21 28

24 19 23

28 22

26 27 25 26

Upd:7/17/2022

54319

47701915_G4B -230 -54162275 4.3Gi-200-R, 4.3GXi-225-R

Fuel System

230

4.3Gi-200-R, 4.3GXi-225-R REF PART NO. QTY DESCRIPTION 1 21608511 1 Fuel pump 3588865 1 Fuel pump kit 2 3847644 1 Fuel filter 3 (3861396) 4 Rubber bushing 4 3857816 1 Bushing 5 21358873 1 Bracket 6 3850753 3 Flange screw 7 982702 2 Flange screw 8 982702 2 Flange screw 946472 2 Flange screw 9 21299174 1 Fuel hose 10 3850424 1 O-ring 11 3887198 1 Locking clip 12 21299173 1 Fuel hose 13 3850423 1 O-ring 14 3887195 1 Locking clip 15 3807072 1 Kit 16 3860413 2 Hose clamp 17 3860290 1 Nipple 18 3861926 1 Tube fitting 19 3859018 Rail 20 3858972 1 Cap 21 3858971 1 Valve 22 3858967 1 Governor 23 3858968 1 Clip 24 3858974 1 Hose 25 21141691 6 Injector 26 3858981 1 O-ring 27 3858970 6 Retainer 28 3858973 4 Bolt

47701915_G4B- 230- 54162275 4.3Gi-200-R, 4.3GXi-225-R

NOTES High pressure fuel pump

Sea water cooling Fresh water cooling

part not sold

Includes 16 o-rings for injectors and 2 o-rings for pressure regulator.

54319

Upd:7/17/2022

3'' Riser Extension

251 4.3Gi-200-R, 4.3GXi-225-R

1 4 7 2 4 3

5

8

6

9 10 5

11 12

Upd:7/17/2022

54238

47701915_G4B -251 -54158221 4.3Gi-200-R, 4.3GXi-225-R

3'' Riser Extension

251

4.3Gi-200-R, 4.3GXi-225-R REF PART NO. QTY 1 40005141 1 Kit 2 3863061 2 Exhaust pipe kit 3 3850999 4 Plug 4 3850740 4 Plug 5 3863191 2 Gasket kit 4 Gasket 6 3887488 8 Flange screw 7 3887488 8 Flange screw 8 3842853 2 Exhaust pipe extensi 9 3850999 4 Plug 10 3850740 4 Plug 11 3888687 1 Exhaust pipe 12 3841013 1 Gasket

47701915_G4B- 251- 54158221 4.3Gi-200-R, 4.3GXi-225-R

DESCRIPTION

NOTES See exhaust section for mounting parts

not sold separately

54238

Upd:7/17/2022

Exhaust

251 4.3Gi-200-R, 4.3GXi-225-R

10 11

8

10 9

7 2

6 1 5

2 3

4

12

23

22

13 20

24 18 17 25

19 16

21 15 14

24

26

28

27

Upd:7/17/2022

54246

47701915_G4B -251 -54158483 4.3Gi-200-R, 4.3GXi-225-R

Exhaust

251

4.3Gi-200-R, 4.3GXi-225-R REF PART NO. QTY 1 3889964 2 Manifold 2 3850740 3 Plug 3 3850999 2 Plug 4 3853597 1 Elbow 5 3857763 2 Fitting 6 3857761 2 Valve 7 (3857178) 2 Hose 8 3808361 8 Flange screw 9 3862500 2 Temperature sensor 10 3863443 8 Hose clamp 11 3852696 2 Hose 12 3863191 1 Gasket kit 2 Gasket 13 3847499 2 Manifold 14 21114522 2 Drain plug 3849500 2 Plug 15 976970 2 O-ring 16 3849892 2 Retainer 17 21238201 2 Adapter 18 976970 2 O-ring 19 3852538 2 Elbow 20 3595388 2 Plug 21 3857184 12 Flange screw 22 3853412 2 Gasket 23 3854874 2 Exhaust pipe 24 3863442 8 Hose clamp 25 3863450 2 Bellows 26 3847749 1 Exhaust pipe 27 3841928 4 Flange screw 28 3841013 1 Gasket

47701915_G4B- 251- 54158483 4.3Gi-200-R, 4.3GXi-225-R

DESCRIPTION

NOTES

not sold separately

Replaced by 21114522

54246

Upd:7/17/2022

Intake Manifold

251 4.3Gi-200-R, 4.3GXi-225-R

Upd:7/17/2022

54242

47701915_G4B -251 -54160893 4.3Gi-200-R, 4.3GXi-225-R

Intake Manifold

251

4.3Gi-200-R, 4.3GXi-225-R REF PART NO. QTY 1 21995253 1 Inlet manifold 2 3858974 1 Hose 3 3858973 1 Bolt 4 3859020 1 Sensor 5 3859017 1 Hose 6 3858961 10 Bolt 7 3859016 1 Intake gasket 8 3858982 4 Bolt 9 2 Bracket 10 3861980 8 Screw 11 (21995254) 1 Inlet manifold 12 3855807 1 Intake gasket kit

47701915_G4B- 251- 54160893 4.3Gi-200-R, 4.3GXi-225-R

DESCRIPTION

NOTES

MAT/MAP

part not sold

54242

Upd:7/17/2022

Throttle Body

256 4.3GXi-225-R

11 12

10

9

13

7

14 6

8

5 3 4 1

2

Upd:7/17/2022

54233

47701915_G4B -256 -54161768 4.3Gi-200-R, 4.3GXi-225-R

Throttle Body

256

4.3GXi-225-R REF 1

2 3 4 5 6 7 8 9 10 11 12 13 14

PART NO. QTY 22019580 1 Throttle body 1 Switch, idle validation 2 Sensor kit, throttle position 3849022 1 Gasket 3858964 4 Stud 4 Washer 21651300 1 Bracket 981124 2 Flange nut 21297352 1 Flame retainer 21221046 1 Hose clamp 3862744 1 Hose (21648196) 1 Cover 21697115 1 Cover 21670677 1 Decal 21658913 1 Decal 21429100 2 Grommet 21454938 1 Bracket

47701915_G4B- 256- 54161768 4.3Gi-200-R, 4.3GXi-225-R

DESCRIPTION

NOTES not sold separately not sold separately

not sold separately

To valve cover replaced by next part number Volvo Penta V6 225

54233

Upd:7/17/2022

Throttle Body

256 4.3Gi-200-R

11 12

10

9

13

7

14 6

8

5 3 4 1

2

Upd:7/17/2022

54233

47701915_G4B -256 -54161760 4.3Gi-200-R, 4.3GXi-225-R

Throttle Body

256

4.3Gi-200-R REF 1

2 3 4 5 6 7 8 9 10 11 12 13 14

PART NO. QTY 22019580 1 Throttle body 1 Switch, idle validation 2 Sensor kit, throttle position 3849022 1 Gasket 3858964 4 Stud 4 Washer 21651300 1 Bracket 981124 2 Flange nut 21297352 1 Flame retainer 21221046 1 Hose clamp 3862744 1 Hose (21648196) 1 Cover 21697115 1 Cover 21670677 1 Decal 21658912 1 Decal 21429100 2 Grommet 21454938 1 Bracket

47701915_G4B- 256- 54161760 4.3Gi-200-R, 4.3GXi-225-R

DESCRIPTION

NOTES not sold separately not sold separately

not sold separately

To valve cover replaced by next part number Volvo Penta V6 200

54233

Upd:7/17/2022

Circulation Pump

262 4.3Gi-200-R, 4.3GXi-225-R

10 9

2 1 4

7

3

5

8 2 6

Upd:7/17/2022

3

54361

47701915_G4B -262 -54161383 4.3Gi-200-R, 4.3GXi-225-R

Circulation Pump

262

4.3Gi-200-R, 4.3GXi-225-R REF PART NO. QTY 1 21124846 1 Pump 2 3852477 2 Gasket 3 3856147 2 Stud 4 3853403 1 Nut retainer 5 (3856137) 1 Bolt 6 3856136 1 Bolt 7 3860083 1 Pulley 8 3863054 4 Flange screw 9 3863438 1 Hose clamp 10 1 Hose

47701915_G4B- 262- 54161383 4.3Gi-200-R, 4.3GXi-225-R

DESCRIPTION

NOTES

Thermostat housing or heat exchanger

54361

Upd:7/17/2022

Seawater System: Thermostat Housing to Exhaust

262 4.3Gi-200-R, 4.3GXi-225-R

19

20 18

18

6

18 19 19

18 2

8

7

11

17

11

15 10

16

14

1 3

17 12

9 4

5

13

Upd:7/17/2022

54364

47701915_G4B -262 -54161392 4.3Gi-200-R, 4.3GXi-225-R

Seawater System: Thermostat Housing to Exhaust

262

4.3Gi-200-R, 4.3GXi-225-R REF PART NO. QTY 1 3589553 1 Thermostat housing 2 3853597 1 Elbow 3 3587597 1 Thermostat 4 983944 1 O-ring 5 3852111 1 Gasket 6 968842 1 Flange screw 7 3593503 1 Bracket 8 946671 1 Flange screw 9 21452586 1 Hose 10 3862536 1 Hose 11 3863439 2 Hose clamp 12 (982715) 1 Hose clamp 13 (982715) 1 Hose clamp 14 3817817 1 Hose 15 3863441 1 Hose clamp 16 3862523 1 Hose 17 3863438 2 Hose clamp 18 3860413 4 Hose clamp 19 3862550 2 Hose 20 1 Fuel pump

47701915_G4B- 262- 54161392 4.3Gi-200-R, 4.3GXi-225-R

DESCRIPTION

54364

Upd:7/17/2022

Hot Water Outlet

266 4.3Gi-200-R, 4.3GXi-225-R

1 9 13 5 6 5 5 9

10

5

12

11

8

7

11

8

3

2 5 10

4 5 10

Upd:7/17/2022

54381

47701915_G4B -266 -54161340 4.3Gi-200-R, 4.3GXi-225-R

Hot Water Outlet

266

4.3Gi-200-R, 4.3GXi-225-R REF PART NO. QTY 1 21527832 1 Kit 2 40005443 1 Nipple 3 976970 1 O-ring 4 856483 1 Hose connection 5 3852602 4 Hose clamp 6 3818035 1 Fitting 7 3863068 1 T-pipe 8 3854978 2 Hose clamp 9 3860613 1 T-nipple 10 X Hose, heater 11 X Hose 12 X Heat exchanger 13 X Expansion tank

47701915_G4B- 266- 54161340 4.3Gi-200-R, 4.3GXi-225-R

DESCRIPTION

NOTES Kit has other parts that are not used on this engine 7/16'' - 14 unc 1/4''-18 NPTF

Hose not supplied with kit.

Cut, Circulation pump to heat exchanger

54381

Upd:7/17/2022

Seawater Pump Parts

266 4.3Gi-200-R, 4.3GXi-225-R

Upd:7/17/2022

43641

47701915_G4B -266 -54163065 4.3Gi-200-R, 4.3GXi-225-R

Seawater Pump Parts

266

4.3Gi-200-R, 4.3GXi-225-R REF PART NO. QTY 1 21212799 1 Pump 2 21213664 1 Impeller kit 3 21212794 1 Impeller 4 3858938 1 O-ring 5 1 Lubricant, glycerin 6 21951332 1 Screw kit 7 4 Screw 8 4 O-ring 9 827247 1 Sealing ring

47701915_G4B- 266- 54163065 4.3Gi-200-R, 4.3GXi-225-R

DESCRIPTION

NOTES replaces 3842786 for gas engines

not sold separately not sold separately not sold separately

43641

Upd:7/17/2022

Seawater System: Gimbal to Seawater Pump

266 4.3Gi-200-R, 4.3GXi-225-R

6

7

5

8 24 12

25 27 26

9

28 29 30 32

12

31

10 11

13

23

19 17 14

15

22

18 16 15

4

3

1

21

20

2 Upd:7/17/2022

54385

47701915_G4B -266 -54161382 4.3Gi-200-R, 4.3GXi-225-R

Seawater System: Gimbal to Seawater Pump

266

4.3Gi-200-R, 4.3GXi-225-R REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

PART NO. QTY 21212799 1 Pump 3857939 3 Screw 3595464 1 Bracket 3860163 2 Flange screw 3812302 1 Hose clamp 21340837 1 Hose 3863444 1 Hose clamp 21429137 1 Connector 21452584 1 Hose 3853312 2 Clamp (21619466) 2 Attaching clamp (3853557) 2 Flange screw 982645 3 Hose clamp 21399019 1 Hydraulic oil cooler 21340840 1 Hose 982645 2 Hose clamp 3862699 1 T-pipe 21429134 1 Hose 3863440 1 Hose clamp 1 Hose clamp 3852602 1 Hose clamp 3817817 1 Hose, therm. housing 978173 1 Hose clamp 3862901 1 Hose 3807440 1 Connector 1 Cap 942978 1 O-ring 3862082 1 Retainer 3807664 1 Washer 1 Connector 1 Connector 3862891 1 Attaching clamp 978174 1 Hose clamp

47701915_G4B- 266- 54161382 4.3Gi-200-R, 4.3GXi-225-R

DESCRIPTION

NOTES

replaced by next part number 3/8'' - 16 unc, L=0.75'' (19mm)

For seawater cooled engine

not sold separately

not sold separately not sold separately

54385

Upd:7/17/2022

Throttle Cable Connection

271 4.3Gi-200-R, 4.3GXi-225-R

8

7 14

13

12 11 3

1

9 10

6

2

5

4

Upd:7/17/2022

54347

47701915_G4B -271 -54161388 4.3Gi-200-R, 4.3GXi-225-R

Throttle Cable Connection

271

4.3Gi-200-R, 4.3GXi-225-R REF PART NO. QTY 1 21560199 1 Throttle control 2 21454938 1 Bracket 3 946544 4 Flange screw 4 3594748 1 Spacer screw 3594749 2 Spacer screw 5 981124 3 Flange nut 6 983643 1 Flange screw 7 (3850266) 1 Anchor 8 (3852048) 1 Screw 9 (3852019) 1 Retainer 10 3852118 1 Nut 11 3850941 1 Adapter 12 3852193 1 Washer 13 3852052 1 Split pin 14 1 Cable

47701915_G4B- 271- 54161388 4.3Gi-200-R, 4.3GXi-225-R

DESCRIPTION

NOTES

L=45mm L=40mm

54347

Upd:7/17/2022

Ignition

281 4.3Gi-200-R, 4.3GXi-225-R

Upd:7/17/2022

54335

47701915_G4B -281 -54161386 4.3Gi-200-R, 4.3GXi-225-R

Ignition

281

4.3Gi-200-R, 4.3GXi-225-R REF PART NO. QTY DESCRIPTION 1 40005334 1 Distributor 2 3859019 1 Distributor cap 3 3858976 4 Bolt 4 3858977 1 Rotor 5 3858978 2 Bolt 6 3863130 1 Sensor, camshaft position 7 3858980 1 Kit 8 1 Washer 9 1 Washer 10 1 Gear 11 1 Plug kit 12 3852109 1 Gasket 13 3852108 1 Clamp 14 3861978 1 Screw 15 21513423 1 Spark plug kit 21467473 1 Kit 16 3888327 1 Ignition cable kit 17 (3852491) 2 Retainer 18 3852619 2 Retainer 19 3856052 2 Bracket 20 (3853557) 2 Flange screw 21 980933 1 Washer 22 21436799 1 Ignition coil 23 3858985 1 Cooling plate 24 3858984 1 Module 25 3858986 2 Bolt 26 2 Stud

47701915_G4B- 281- 54161386 4.3Gi-200-R, 4.3GXi-225-R

NOTES

not sold separately not sold separately not sold separately not sold separately

6 pack 24 pack

Starboard

See page with flywheel and flywheel housing.

54335

Upd:7/17/2022

Electronic Engine Control

284 4.3Gi-200-R

3 2

1

11 4 10 21 5

12 6

15

12 14 13

16

19

20 8 17 7

18 9

Upd:7/17/2022

54331

47701915_G4B -284 -54161761 4.3Gi-200-R, 4.3GXi-225-R

Electronic Engine Control

284

4.3Gi-200-R REF PART NO. QTY 1 21627031 1 Module 2 3843651 4 Flange screw 3 3843886 1 Bracket 4 3858973 1 Bolt 5 3859020 1 Sensor, MAT/MAP 6 3858988 1 Seal 7 21124849 1 Sensor, crankshaft position 8 3859009 1 O-ring 9 3858983 1 Bolt 10 3843750 1 Sensor 11 (3858054) 1 O-ring 12 (3857693) 1 Screw 13 3857487 1 Sensor, throttle position 14 1 O-ring 15 3863130 1 Sensor, camshaft position 16 3850397 1 Switch 17 3861977 2 Knock sensor 18 3593571 1 Fitting 3849477 1 Adapter 19 3887328 1 Sensor 20 3887970 1 Fitting 21 3862500 2 Temperature sensor

47701915_G4B- 284- 54161761 4.3Gi-200-R, 4.3GXi-225-R

DESCRIPTION

NOTES

not sold separately

Port Starboard

54331

Upd:7/17/2022

Electronic Engine Control

284 4.3GXi-225-R

3 2

1

11 4 10 21 5

12 6

15

12 14 13

16

19

20 8 17 7

18 9

Upd:7/17/2022

54331

47701915_G4B -284 -54161387 4.3Gi-200-R, 4.3GXi-225-R

Electronic Engine Control

284

4.3GXi-225-R REF PART NO. QTY 1 21461924 1 Module 21627033 1 Module 2 3843651 4 Flange screw 3 3843886 1 Bracket 4 3858973 1 Bolt 5 3859020 1 Sensor, MAT/MAP 6 3858988 1 Seal 7 21124849 1 Sensor, crankshaft position 8 3859009 1 O-ring 9 3858983 1 Bolt 10 3843750 1 Sensor 11 (3858054) 1 O-ring 12 (3857693) 1 Screw 13 3857487 1 Sensor, throttle position 14 1 O-ring 15 3863130 1 Sensor, camshaft position 16 3850397 1 Switch 17 3861977 2 Knock sensor 18 3593571 1 Fitting 3849477 1 Adapter 19 3887328 1 Sensor 20 3887970 1 Fitting 21 3862500 2 Temperature sensor

47701915_G4B- 284- 54161387 4.3Gi-200-R, 4.3GXi-225-R

DESCRIPTION

NOTES

not sold separately

Port Starboard

54331

Upd:7/17/2022

Serpentine Belt and Alternator

321 4.3Gi-200-R, 4.3GXi-225-R

14

6 8

5

12

7

10

2 13 1 11

9

15 16 17

18

3

4

Upd:7/17/2022

54343

47701915_G4B -321 -54161333 4.3Gi-200-R, 4.3GXi-225-R

Serpentine Belt and Alternator

321

4.3Gi-200-R, 4.3GXi-225-R REF PART NO. QTY 1 21573817 1 Bracket 2 3863175 2 Bushing 3 3863274 1 Decal 4 3853392 4 Flange screw 5 3884950 1 Alternator 6 945408 1 Flange nut 7 (3852208) 1 Screw 8 3852520 1 Washer 9 947790 2 Flange screw 10 21585053 1 Idler pulley 11 21425128 Flange screw 12 3885250 1 Belt tensioner 13 3850753 2 Flange screw 14 21358873 1 Bracket 15 21399021 1 Belt 16 1 Pulley, circulation pump 17 1 Sea water pump 18 1 Pulley, power steering pump

47701915_G4B- 321- 54161333 4.3Gi-200-R, 4.3GXi-225-R

DESCRIPTION

NOTES

See ''Fuel system'' page

54343

Upd:7/17/2022

Starter

331 4.3Gi-200-R

Upd:7/17/2022

54353

47701915_G4B -331 -54171055 4.3Gi-200-R, 4.3GXi-225-R

Starter

331

4.3Gi-200-R REF PART NO. QTY 1 3885317 1 Starter motor 2 3810300 1 Solenoid kit 3 3854496 2 Washer 4 3854752 2 Screw 5 949874 2 Flange lock nut 6 855314 1 Spacer nut 7 947107 1 Flange screw 995459 1 Flange screw 8 855798 1 Protecting sleeve

47701915_G4B- 331- 54171055 4.3Gi-200-R, 4.3GXi-225-R

DESCRIPTION

54353

Upd:7/17/2022

Starter

331 4.3Gi-200-R, 4.3GXi-225-R

Upd:7/17/2022

54353

47701915_G4B -331 -54170962 4.3Gi-200-R, 4.3GXi-225-R

Starter

331

4.3Gi-200-R, 4.3GXi-225-R REF PART NO. QTY 1 3885317 1 Starter motor 2 3810300 1 Solenoid kit 3 3854496 2 Washer 4 3857936 2 Screw 5 949874 2 Flange lock nut 6 855314 1 Spacer nut 7 947107 1 Flange screw 8 855798 1 Protecting sleeve

47701915_G4B- 331- 54170962 4.3Gi-200-R, 4.3GXi-225-R

DESCRIPTION

54353

Upd:7/17/2022

Engine Harness

370 4.3Gi-200-R, 4.3GXi-225-R

9 1

19

1

18

4

3

20 8 6

5

7

21 12 2

11 9

16 10 15

17

14 13 Upd:7/17/2022

54302

47701915_G4B -370 -54161389 4.3Gi-200-R, 4.3GXi-225-R

Engine Harness

370

4.3Gi-200-R, 4.3GXi-225-R REF PART NO. QTY 1 21454936 1 Wiring harness 2 1 Fuse box 3 3858809 3 Relay 4 3841366 2 Relay 5 3884849 1 Fuse 6 3841370 1 Fuse 3841371 1 Fuse 7 3841373 1 Fuse 3863403 1 Fuse 3841372 1 Fuse 3861373 1 Fuse 3861374 1 Fuse 8 1 Cover plate 9 1 Connector, 14 pin 10 3819214 1 Bracket 11 3840402 2 Mounting base 12 3852118 2 Nut 13 3858973 2 Bolt 14 3852193 2 Washer 15 981124 2 Flange nut 16 3884234 1 Bracket 17 (3853557) 2 Flange screw 18 (3852146) 2 Clamp, J 3852434 3 Clamp, J 19 3883706 1 Alarm 20 21147169 1 Wiring harness 21147170 1 Wiring harness 21147171 1 Wiring harness 21 (3887733) 1 Wiring harness, y

47701915_G4B- 370- 54161389 4.3Gi-200-R, 4.3GXi-225-R

DESCRIPTION

NOTES not sold separately

40A 20A 40A 5A 7.5A 10A 15A 20A not sold separately not sold separately

D=.375'' (9.5mm) D=.750'' (19.0mm) Mounted at the helm.

L=3.0m, 10 ft.

L=6.0m, 19.7 ft.

L=8.0m, 26.2 ft.

54302

Upd:7/17/2022

4'' Color Display, EVC-E

381

Upd:7/17/2022

43544

47701915_G4B -381 -54162578 4.3Gi-200-R, 4.3GXi-225-R

4'' Color Display, EVC-E

REF PART NO. QTY 1 22080265 1 Display, kit 2 1 Display 3 21640400 1 Cable 4 21611210 1 Frame 5 21611208 1 Cover 6 21693705 1 Gasket 7 21705285 1 Gasket

47701915_G4B- 381- 54162578 4.3Gi-200-R, 4.3GXi-225-R

381 DESCRIPTION

NOTES

For top mounting For top mounting For flush mounting.

For top mounting

43544

Upd:7/17/2022

Power Steering

645 4.3Gi-200-R, 4.3GXi-225-R

27 7

8 5

20

18

19 17 14

11 13

21

9

12

8

24

12

16

10

16 1 23 22

15 2

5

26

4

25 7

6 3 Upd:7/17/2022

54312

47701915_G4B -645 -54161331 4.3Gi-200-R, 4.3GXi-225-R

Power Steering

645

4.3Gi-200-R, 4.3GXi-225-R REF PART NO. QTY 1 3887373 1 Power steering pump 2 3889611 1 Pulley 3 3889615 1 Washer 4 3889613 1 Nut 5 21573817 1 Bracket 6 3595494 3 Screw 7 3888739 1 Hose assembly 8 21452588 1 Hose assembly 9 3860413 1 Hose clamp 10 21399019 1 Hydraulic oil cooler 11 21434106 1 Bracket 12 3853393 1 Flange screw 13 21434108 1 Support rubber 14 3852490 1 Attaching clamp 15 21399023 1 Hose 16 982663 2 Hose clamp 17 3887375 1 Reservoir 18 1 Cap 19 1 O-ring 20 1 Retainer 21 946544 2 Flange screw 22 21355283 2 Hose 23 3853794 2 Hose clamp 24 980038 1 Hose clamp (976561) 1 Hose clamp 25 (984038) 1 Clamp, J 26 (3853557) 1 Flange screw 27 1 Steering cylinder

47701915_G4B- 645- 54161331 4.3Gi-200-R, 4.3GXi-225-R

DESCRIPTION

NOTES

Replaced by 3852490

not sold separately not sold separately not sold separately

replaced by next part number

3/8'' - 16 unc, L=0.75'' (19mm) See drive catalog

54312

Upd:7/17/2022

General, Engine with Mounting and Equipment

REF 200 Engine Information, General

47701915_G4B

- 20- 20

4.3Gi-200-R, 4.3GXi-225-R

DESCRIPTION

20 SEE SEC. 200

Upd:7/17/2022

Engine Information, General

DESCRIPTION Maintenance Parts, 4.3GXi & 4.3Gi

47701915_G4B - 200- 200 4.3Gi-200-R, 4.3GXi-225-R

200 SEE SEC. NOTES 54161150 4.3Gi-200-R, 4.3GXi-225-R

Upd:7/17/2022

Engine Repair Parts

210 DESCRIPTION

Longblock

47701915_G4B - 210- 210 4.3Gi-200-R, 4.3GXi-225-R

SEE SEC. NOTES 54162474 4.3Gi-200-R, 4.3GXi-225-R

Upd:7/17/2022

Engine

REF 210 211 212 214 216 217 218

21

DESCRIPTION Engine Repair Parts Cylinder Head Cylinder Block, Flywheel Housing Valve Mechanism, Cam Follower and Rocker Arm Shaft Crankshaft, Flywheel and Ring Gear, Damper Vibration Oil Pan Engine Mounting

47701915_G4B

- 21- 21

4.3Gi-200-R, 4.3GXi-225-R

SEE SEC. 210 211 212 214 216 217 218

Upd:7/17/2022

Cylinder Head

211 DESCRIPTION

Cylinder Head

47701915_G4B - 211- 211 4.3Gi-200-R, 4.3GXi-225-R

SEE SEC. NOTES 54161376 4.3Gi-200-R, 4.3GXi-225-R

Upd:7/17/2022

Cylinder Block, Flywheel Housing

DESCRIPTION Cylinder Block and Flywheel Housing

47701915_G4B - 212- 212 4.3Gi-200-R, 4.3GXi-225-R

212 SEE SEC. NOTES 54161377 4.3Gi-200-R, 4.3GXi-225-R

Upd:7/17/2022

Valve Mechanism, Cam Follower and Rocker Arm Shaft

DESCRIPTION

214

Camshaft and Valve Train

SEE SEC. NOTES 54158218 4.3Gi-200-R, 4.3GXi-225-R

47701915_G4B - 214- 214

Upd:7/17/2022

4.3Gi-200-R, 4.3GXi-225-R

Crankshaft, Flywheel and Ring Gear, Damper Vibration

DESCRIPTION Crankshaft and Related Parts

47701915_G4B - 216- 216 4.3Gi-200-R, 4.3GXi-225-R

216 SEE SEC. NOTES 54158215 4.3Gi-200-R, 4.3GXi-225-R

Upd:7/17/2022

Oil Pan

217 DESCRIPTION

Oil Pan and Oil Pump

47701915_G4B - 217- 217 4.3Gi-200-R, 4.3GXi-225-R

SEE SEC. NOTES 54161381 4.3Gi-200-R, 4.3GXi-225-R

Upd:7/17/2022

Engine Mounting

218 DESCRIPTION

Motor Mounts

47701915_G4B - 218- 218 4.3Gi-200-R, 4.3GXi-225-R

SEE SEC. NOTES 54158447 4.3Gi-200-R, 4.3GXi-225-R

Upd:7/17/2022

Fuel System

23

REF 230 Fuel System, General

47701915_G4B

- 23- 23

4.3Gi-200-R, 4.3GXi-225-R

DESCRIPTION

SEE SEC. 230

Upd:7/17/2022

Fuel System, General

230 DESCRIPTION

Fuel System

47701915_G4B - 230- 230 4.3Gi-200-R, 4.3GXi-225-R

SEE SEC. NOTES 54162275 4.3Gi-200-R, 4.3GXi-225-R

Upd:7/17/2022

Inlet and Exhaust System

REF 251 Inlet and Exhaust Manifolds 256 Air Filter, Throttle Housing

47701915_G4B

- 25- 25

4.3Gi-200-R, 4.3GXi-225-R

25 DESCRIPTION

SEE SEC. 251 256

Upd:7/17/2022

Inlet and Exhaust Manifolds

DESCRIPTION 3'' Riser Extension Exhaust Intake Manifold

47701915_G4B - 251- 251 4.3Gi-200-R, 4.3GXi-225-R

251 SEE SEC. NOTES 54158221 4.3Gi-200-R, 4.3GXi-225-R 54158483 4.3Gi-200-R, 4.3GXi-225-R 54160893 4.3Gi-200-R, 4.3GXi-225-R

Upd:7/17/2022

Air Filter, Throttle Housing

256 DESCRIPTION

Throttle Body Throttle Body

47701915_G4B - 256- 256 4.3Gi-200-R, 4.3GXi-225-R

SEE SEC. NOTES 54161768 4.3GXi-225-R 54161760 4.3Gi-200-R

Upd:7/17/2022

Cooling System

REF 262 Coolant Pump and Thermostat 266 Sea Water System, Sea Water Pump

47701915_G4B

- 26- 26

4.3Gi-200-R, 4.3GXi-225-R

26 DESCRIPTION

SEE SEC. 262 266

Upd:7/17/2022

Coolant Pump and Thermostat

DESCRIPTION Circulation Pump Seawater System: Thermostat Housing to Exhaust

47701915_G4B - 262- 262 4.3Gi-200-R, 4.3GXi-225-R

262 SEE SEC. NOTES 54161383 4.3Gi-200-R, 4.3GXi-225-R 54161392 4.3Gi-200-R, 4.3GXi-225-R

Upd:7/17/2022

Sea Water System, Sea Water Pump

DESCRIPTION Hot Water Outlet Seawater Pump Parts Seawater System: Gimbal to Seawater Pump

47701915_G4B - 266- 266 4.3Gi-200-R, 4.3GXi-225-R

266 SEE SEC. NOTES 54161340 4.3Gi-200-R, 4.3GXi-225-R 54163065 4.3Gi-200-R, 4.3GXi-225-R 54161382 4.3Gi-200-R, 4.3GXi-225-R

Upd:7/17/2022

Engine Controls

REF 271 Accelerator Pedal and Control

47701915_G4B

- 27- 27

4.3Gi-200-R, 4.3GXi-225-R

27 DESCRIPTION

SEE SEC. 271

Upd:7/17/2022

Accelerator Pedal and Control

DESCRIPTION

271

Throttle Cable Connection

SEE SEC. NOTES 54161388 4.3Gi-200-R, 4.3GXi-225-R

47701915_G4B - 271- 271

Upd:7/17/2022

4.3Gi-200-R, 4.3GXi-225-R

Ignition and Control Systems

REF 281 Ignition Coil, Spark Plugs, Ignition Cable 284 Control System, Fuel Supply

47701915_G4B

- 28- 28

4.3Gi-200-R, 4.3GXi-225-R

28 DESCRIPTION

SEE SEC. 281 284

Upd:7/17/2022

Ignition Coil, Spark Plugs, Ignition Cable

DESCRIPTION Ignition

47701915_G4B - 281- 281 4.3Gi-200-R, 4.3GXi-225-R

281 SEE SEC. NOTES 54161386 4.3Gi-200-R, 4.3GXi-225-R

Upd:7/17/2022

Control System, Fuel Supply

284

Electronic Engine Control Electronic Engine Control

DESCRIPTION

SEE SEC. NOTES 54161761 4.3Gi-200-R 54161387 4.3GXi-225-R

47701915_G4B - 284- 284

Upd:7/17/2022

4.3Gi-200-R, 4.3GXi-225-R

Alternator, Charging, Electric Motor, Electric Drives

REF 321 Alternator

47701915_G4B

DESCRIPTION

- 32- 32

4.3Gi-200-R, 4.3GXi-225-R

32 SEE SEC. 321

Upd:7/17/2022

Alternator

321 DESCRIPTION

Serpentine Belt and Alternator

47701915_G4B - 321- 321 4.3Gi-200-R, 4.3GXi-225-R

SEE SEC. NOTES 54161333 4.3Gi-200-R, 4.3GXi-225-R

Upd:7/17/2022

Starting System

REF 331 Starter Motor

47701915_G4B

33 DESCRIPTION

- 33- 33

4.3Gi-200-R, 4.3GXi-225-R

SEE SEC. 331

Upd:7/17/2022

Starter Motor

331 DESCRIPTION

Starter Starter

47701915_G4B - 331- 331 4.3Gi-200-R, 4.3GXi-225-R

SEE SEC. NOTES 54171055 4.3Gi-200-R 54170962 4.3Gi-200-R, 4.3GXi-225-R

Upd:7/17/2022

Cables and Fuses

REF 370 General and Wiring Diagrams

47701915_G4B

- 37- 37

4.3Gi-200-R, 4.3GXi-225-R

37 DESCRIPTION

SEE SEC. 370

Upd:7/17/2022

General and Wiring Diagrams

DESCRIPTION Engine Harness

47701915_G4B - 370- 370 4.3Gi-200-R, 4.3GXi-225-R

370 SEE SEC. NOTES 54161389 4.3Gi-200-R, 4.3GXi-225-R

Upd:7/17/2022

Instruments

38

REF 381 Combined Instruments

47701915_G4B

- 38- 38

4.3Gi-200-R, 4.3GXi-225-R

DESCRIPTION

SEE SEC. 381

Upd:7/17/2022

Combined Instruments

381

4'' Color Display, EVC-E

DESCRIPTION

SEE SEC. 54162578

47701915_G4B - 381- 381

Upd:7/17/2022

4.3Gi-200-R, 4.3GXi-225-R

Steering

64

REF 645 Hydralic equipment including pump

47701915_G4B

- 64- 64

4.3Gi-200-R, 4.3GXi-225-R

DESCRIPTION

SEE SEC. 645

Upd:7/17/2022

Hydralic equipment including pump

DESCRIPTION Power Steering

47701915_G4B - 645- 645 4.3Gi-200-R, 4.3GXi-225-R

645 SEE SEC. NOTES 54161331 4.3Gi-200-R, 4.3GXi-225-R

Upd:7/17/2022

4.3Gi-200-R, 4.3GXi-225-R

REF 20 21 23 25 26 27 28 32 33 37 38 64

DESCRIPTION General, Engine with Mounting and Equipment Engine Fuel System Inlet and Exhaust System Cooling System Engine Controls Ignition and Control Systems Alternator, Charging, Electric Motor, Electric Drives Starting System Cables and Fuses Instruments Steering

47701915_G4B

- - TOC

4.3Gi-200-R, 4.3GXi-225-R

SEE SEC. 20 21 23 25 26 27 28 32 33 37 38 64

Upd:7/17/2022