Volvo Penta 3.0GSMWTR, 3.0GSPWTR Marine Gasoline Engine Parts Manual PDF

Maintenance Parts

20 3.0GSMWTR, 3.0GSPWTR

Upd:7/25/2022

53272

7797465 -20 -54161147 3.0GSMWTR, 3.0GSPWTR

Maintenance Parts

20

3.0GSMWTR, 3.0GSPWTR REF PART NO. QTY 1 21951346 1 Impeller kit 2 3855104 1 Fuel filter 3 835440 1 Oil filter 4 4 Oil X 21681794 4 Oil 21681795 1 Oil 21681796 1 Oil 21681797 1 Oil 3847302 4 Oil 3847303 1 Oil 3847304 1 Oil 3847305 1 Oil X Oil 3840002 4 Oil 3840003 1 Oil 3840004 1 Oil 3840005 1 Oil 5 3853799 1 Thermostat 6 3856537 1 O-ring 7 3851857 1 Spark plug kit 8 3854260 1 Distributor cap 9 3854261 1 Rotor 10 3888324 1 Ignition cable kit 11 3856884 1 Valve, PCV

7797465- 20- 54161147 3.0GSMWTR, 3.0GSPWTR

DESCRIPTION

NOTES

Fill level is determined by dipstick USA Synthetic, quart Synthetic, gallon Synthetic, 5 gal Synthetic, 55 gal Mineral, quart Mineral, gallon Mineral, 5 gal Mineral, 55 gal Europe and other markets Mineral, 1L Mineral, 4L Mineral, 20L Mineral, 208L, barrel

53272

Upd:7/25/2022

Camshaft and Valve Train

214 3.0GSMWTR, 3.0GSPWTR

Upd:7/25/2022

49490

7797465 -214 -54168660 3.0GSMWTR, 3.0GSPWTR

Camshaft and Valve Train

214

3.0GSMWTR, 3.0GSPWTR REF PART NO. QTY 1 3854262 1 Camshaft 2 3852663 1 Woodruff key 3 1 Ring, spacer 4 3852829 3 Bearing 5 3853136 1 Bearing 6 3852182 2 Washer 7 3856134 2 Bolt 8 3852452 1 Gear 9 3853954 8 Valve tappet 10 3857899 8 Push rod 11 3853139 8 Arm 12 8 Ball 13 (3853146) 8 Stud (3853147) 8 Stud 14 3857665 8 Nut 15 3855823 16 Valve cotter 16 3853129 8 Valve spring washer 17 3854956 8 Seal 18 (3853145) 8 Shield 19 3857898 8 Valve spring 20 3857879 4 Valve, intake (3857882) 4 Valve, intake 3853127 4 Valve, exhaust (3853128) 4 Valve, exhaust 21 3853135 1 Timing gear casing 22 (3853341) 1 Seal 23 3852691 1 Gasket 24 3856134 8 Bolt

7797465- 214- 54168660 3.0GSMWTR, 3.0GSPWTR

DESCRIPTION

NOTES

not sold separately Also includes #3

not sold separately O.S=0.003'' (0.076mm) O.S=.013'' (0.330mm)

Standard O.S=0.030'' Standard O.S=0.030''

49490

Upd:7/25/2022

Crankcase

21 3.0GSMWTR, 3.0GSPWTR

Upd:7/25/2022

52462

7797465 -21 -54143067 3.0GSMWTR, 3.0GSPWTR

Crankcase

21

3.0GSMWTR, 3.0GSPWTR REF PART NO. QTY DESCRIPTION 1 3857760 1 Base engine 2 3853340 4 Piston, standard 3853477 1 Piston, 0.020 in. os 3 3853960 4 Piston ring kit, standard (3854252) 1 Piston ring kit, .0.50 mm os 4 (3852743) 1 Plug, oil galley 5 3853114 8 Locating pin, cylinder head 6 (3852933) 9 Bolt, main cap 7 (3853111) 1 Stud, main cap 8 3853134 5 Nut, oil pump to stud 9 (3853103) 1 Valve, oil filter bypass 10 3856731 1 Main bearing, standard (3856732) 1 Main bearing, 0.010 in. U.S. (3856733) 1 Main bearing, 0.020 in. U.S. (3856734) 1 Main bearing, 0.030 in. U.S. 11 3856134 3 Bolt 12 3852829 3 Bearing, camshaft, standard 13 (3853113) 2 Locating pin, locating adapter 14 3852471 2 Plug, oil galley 15 (3852851) 1 Expansion plug, camshaft 16 3852101 1 Core plug, rear crankcase 17 (3853112) 1 Washer, distributor 18 3853115 1 Bearing, distributor, oil pump 19 3853067 1 Nozzle, timing gear oil 20 3853339 2 Bolt, rear seal retainer 3857901 2 Bolt, rear seal retainer 21 3855820 1 Housing, rear oil seal 22 3853202 2 Stud, seal retainer 23 3852657 1 Seal, rear crankshaft 24 3852656 1 Gasket, seal retainer 25 3853149 4 Bearing, standard 3853152 4 Bearing, 0.010 in. U.S. (3853153) 4 Bearing, 0.020 in. U.S. 26 3850472 1 Oil dipstick, engine 27 3853136 1 Bearing, camshaft, thrust 28 3852441 2 Screw, timing gears to cam 29 3856134 8 Bolt, front cover 30 3852097 1 Connector, oil filter adapter 31 3850802 1 Plug, water drain, engine 32 3853273 6 Nut, flywheel & coupler to crankshaft 33 (3853785) 4 Connecting rod 34 (3853148) 8 Nut, connecting rod 35 (3853144) 8 Bolt, connecting rod 36 3853274 6 Stud, flywheel & coupler to crankshaft 37 (3858658) 1 Flywheel 38 3858659 1 Gear ring, flywheel 39 3853138 1 Cap, push rod 40 3853955 4 Screw 41 3852452 1 Gear, camshaft 42 (3852692) 1 Gasket, push rod cover 3856443 1 Gasket 43 3852660 1 Gasket, distributor 44 3853142 1 Clamp, distributor 45 3853266 1 Flange screw, distributor 46 835440 1 Oil filter 47 3852663 3 Woodruff key, timing gears 48 3854262 1 Camshaft 49 872064 1 Pressure sensor, oil pressure, dual station 3857532 1 Oil pressure sensor, oil pressure 50 3852662 1 Oscillation damper, crankshaft pulley 51 3853400 1 Fitting, adapter, oil pressure sending unit 52 3854033 8 Valve tappet 53 (3853338) 1 Crankshaft 7797465- 21- 54143067 3.0GSMWTR, 3.0GSPWTR

52462

NOTES

0.020 in.; as required

0.25mm 0.51mm 0.76mm

1.38 in (35mm)

0.25mm 0.51mm

Use with original cover. Part of engine gasket kit.

Use with service cover. Part of engine gasket kit.

Upd:7/25/2022

Crankcase

21

3.0GSMWTR, 3.0GSPWTR REF PART NO. QTY DESCRIPTION 54 3853135 1 Timing gear casing, timing gears 55 (3853341) 1 Seal, crankshaft, front 56 3854032 1 Clutch, flywheel 57 3852661 1 Gear, crankshaft 58 3852691 1 Gasket, front cover 59 (3857268) 1 Pipe, oil gauge 60 3852182 3 Washer

7797465- 21- 54143067 3.0GSMWTR, 3.0GSPWTR

NOTES

52462

Upd:7/25/2022

Cylinder Head

21 3.0GSMWTR, 3.0GSPWTR

Upd:7/25/2022

49498

7797465 -21 -54168656 3.0GSMWTR, 3.0GSPWTR

Cylinder Head

21

3.0GSMWTR, 3.0GSPWTR REF PART NO. QTY 1 (3854012) 1 Cylinder head 2 3852102 2 Core plug 3 3853336 1 Cylinder head gasket 4 3857900 10 Bolt 5 3853784 1 Valve cover 6 3852693 1 Gasket 7 3856134 5 Bolt 8 3852442 5 Reinforcement 9 3852103 1 Grommet 10 3852104 1 Elbow 11 (3857178) 1 Hose 12 (3857279) 1 Grommet 13 3856884 1 Valve 14 3852529 2 Hose clamp 15 (3856870) 1 Hose 16 1 Bracket 17 2 Bolt

7797465- 21- 54168656 3.0GSMWTR, 3.0GSPWTR

DESCRIPTION

NOTES

Crankcase ventilation

Not serviced Not serviced

49498

Upd:7/25/2022

Flywheel Housing and Rear Mounts

21 3.0GSMWTR, 3.0GSPWTR

17 15

4 1 5 6

16

11 12

2 8 13 18 9

7 14 3 10

Upd:7/25/2022

53338

7797465 -21 -54143069 3.0GSMWTR, 3.0GSPWTR

Flywheel Housing and Rear Mounts

21

3.0GSMWTR, 3.0GSPWTR REF PART NO. QTY DESCRIPTION 1 3853457 1 Housing 2 (3857344) 1 Cover, flywheel 3 3852421 4 Screw, flywheel cover to hsg 4 3853326 4 Flange screw, flywheel hsg to engine 5 3852002 1 Tab washer, ground stud, flywheel hsg 6 3852058 1 Washer, ground stud, flywheel hsg 7 3853806 1 Rubber cushion 8 959968 4 Hexagon screw, rear mount to transom plate 9 (3852155) 4 Washer, rear mount to transom plate 10 3850930 2 Hexagon screw, rear mount 11 3850929 2 Lock nut, rear mount 12 3852540 2 Washer, rear mount to flywheel hsg 13 3852539 2 Square nut 14 3852542 2 Washer 15 3850571 1 Stud, flywheel hsg to engine 16 (3852065) 2 Nut, terminal to ground stud, flywheel hsg 17 (3852070) 1 Washer, ground stud, flywheel hsg 18 3852622 2 Washer, rear mount

7797465- 21- 54143069 3.0GSMWTR, 3.0GSPWTR

53338

NOTES

Starboard

Ground Starboard

Upd:7/25/2022

Front Mount

21 3.0GSMWTR, 3.0GSPWTR

Upd:7/25/2022

53339

7797465 -21 -54143062 3.0GSMWTR, 3.0GSPWTR

Front Mount

21

3.0GSMWTR, 3.0GSPWTR REF PART NO. QTY 1 3852474 2 Screw, mount to bracket 2 (3853789) 1 Rubber cushion 3 3852540 1 Washer 4 (3852436) 3 Nut 5 (955568) 1 Hexagon screw 6 (3857240) 1 Bracket 7 (3853367) 2 Flange screw 8 3853407 2 Screw 9 3853252 1 Spacer 10 3857469 1 Bar 11 (3852000) 2 Washer 12 (3852586) 1 Base 13 955897 1 Washer 14 3852622 1 Washer

DESCRIPTION

7797465- 21- 54143062

53339

3.0GSMWTR, 3.0GSPWTR

NOTES

Stbd Port

Upd:7/25/2022

Oil Pan and Oil Pump

21 3.0GSMWTR, 3.0GSPWTR

1

15

17

8 11 16

10

9

12 14 5

13 4

6 1

2 3

7 Upd:7/25/2022

49491

7797465 -21 -54161816 3.0GSMWTR, 3.0GSPWTR

Oil Pan and Oil Pump

21

3.0GSMWTR, 3.0GSPWTR REF PART NO. QTY DESCRIPTION 1 3857863 1 Sump 2 841215 1 Plug 3 3851981 1 Washer 4 3853343 1 Gasket 5 3853202 2 Stud 6 3853168 2 Nut 7 3853171 2 Screw 3856134 14 Bolt 8 3853843 1 Oil pump 9 3857865 1 Oil strainer 10 3853173 2 Bolt 11 (3853219) 1 Bolt 12 835440 1 Oil filter 13 3852097 1 Connector 14 3855996 1 Valve 15 3850472 1 Oil dipstick 16 (3857268) 1 Pipe 17 X Oil

7797465- 21- 54161816 3.0GSMWTR, 3.0GSPWTR

SEE SEC.

NOTES

5/16''-18 1/4''-20

54161147

For current oil part numbers, follow link to “Maintenance Parts” page.

49491

Upd:7/25/2022

Carburetor Mounting

23 3.0GSMWTR, 3.0GSPWTR

14 15 16

17 12

6

4

10

7

11 13

8 4

9 1 5

2

3 3

Upd:7/25/2022

53303

7797465 -23 -54160353 3.0GSMWTR, 3.0GSPWTR

Carburetor Mounting

23

3.0GSMWTR, 3.0GSPWTR REF PART NO. QTY 1 3857982 1 Carburetor 2 3853283 1 Gasket 3 3853373 4 Stud 4 3852142 4 Nut 5 3857174 1 Fuel pipe 6 (3854242) 1 Hose 7 948211 1 Cable tie 8 (3856870) 1 Hose 9 3852529 1 Hose clamp 10 (3853845) 1 Cable 11 (3852191) 1 Washer 12 (3856862) 1 Flame shield 13 3853560 1 Stud 14 (3854468) 1 Lock nut 15 3852184 1 Washer 16 3862147 1 Decal 17 (3857178) 1 Hose

DESCRIPTION

7797465- 23- 54160353

53303

3.0GSMWTR, 3.0GSPWTR

NOTES

L=39''

3.0GS

Upd:7/25/2022

Carburetor Service Kits

23 3.0GSMWTR, 3.0GSPWTR

Upd:7/25/2022

49506

7797465 -23 -54169894 3.0GSMWTR, 3.0GSPWTR

Carburetor Service Kits

23

3.0GSMWTR, 3.0GSPWTR REF PART NO. QTY 1 3857982 1 Carburetor 21211937 1 Carburetor 3887697 1 Kit 21610333 1 Carburetor 2 (3854116) 1 Kit 21533394 1 Kit, rebuild 3 3853283 2 Gasket 4 (3854257) 1 Diaphragm 5 (3854018) 1 Float 6 (3854019) 1 Filter 7 (3853992) 1 Choke

7797465- 23- 54169894 3.0GSMWTR, 3.0GSPWTR

DESCRIPTION

NOTES replaced by next part number replaced by next part number replaced by next part number

49506

Upd:7/25/2022

Fuel Pump

23 3.0GSMWTR, 3.0GSPWTR

Upd:7/25/2022

49505

7797465 -23 -54160333 3.0GSMWTR, 3.0GSPWTR

Fuel Pump

23

3.0GSMWTR, 3.0GSPWTR REF PART NO. QTY 1 3854858 1 Pump 2 3855104 1 Fuel filter 3 1 Seal 4 1 Filter 5 (3853397) 2 Screw 6 3854865 1 Gasket 7 (3852453) 1 Fitting 8 3857174 1 Fuel pipe 9 (3857392) 1 Clamp 10 (3854242) 1 Hose 11 948211 1 Cable tie 12 3852489 1 Adapter

7797465- 23- 54160333 3.0GSMWTR, 3.0GSPWTR

DESCRIPTION

NOTES

not sold separately not sold separately

L=39''

49505

Upd:7/25/2022

Throttle Cable Connection

23 3.0GSMWTR, 3.0GSPWTR

Upd:7/25/2022

49507

7797465 -23 -54160357 3.0GSMWTR, 3.0GSPWTR

Throttle Cable Connection

23

3.0GSMWTR, 3.0GSPWTR REF PART NO. QTY 1 3855730 1 Bracket 2 (3850266) 1 Anchor 3 (3852019) 1 Retainer 4 (3852048) 1 Screw 5 3852118 1 Nut 6 3850941 1 Adapter 7 3852193 1 Washer 8 3852052 1 Split pin 9 X Cable 10 (3854833) 1 Intermediate lever 11 (3850415) 1 Screw 12 (3853758) 1 Nut 13 (3852154) 1 Screw 14 (3854468) 1 Lock nut

7797465- 23- 54160357 3.0GSMWTR, 3.0GSPWTR

DESCRIPTION

49507

Upd:7/25/2022

Exhaust

25 3.0GSMWTR, 3.0GSPWTR

20 19

18 17

21

16 23

15

13 3 4

14

3 5

6

6

1 13

11

7

8

9

10

2 12

22

Upd:7/25/2022

53302

7797465 -25 -54142934 3.0GSMWTR, 3.0GSPWTR

Exhaust

25

3.0GSMWTR, 3.0GSPWTR REF PART NO. QTY DESCRIPTION 1 3858870 1 Exhaust manifold 2 (3852134) 2 Core plug 3 3850495 2 Gasket, high rise to manifold, exhaust 4 3853628 1 Plate, high rise to manifold 5 3853256 1 Gasket, manifold to engine 6 3853373 4 Stud, carburetor to manifold 7 3853430 3 Screw, manifold to engine 8 3850802 1 Plug, exhaust manifold, water drain 9 3853431 1 Screw, manifold to engine 10 3853404 2 Nut, exhaust manifold to engine 11 3853378 2 Stud, exhaust manifold to engine 12 3858872 1 Exhaust pipe 13 3853791 4 Hose clamp, hose, exhaust pipe 14 3852741 1 Hose, exhaust pipe to manifold 15 3857798 2 Exhaust riser, high riser, exhaust 3850740 2 Plug 16 (3852048) 1 Screw, anchor, throttle cable to bracket 17 (3850266) 1 Anchor, throttle cable 18 3852118 1 Nut, anchor, throttle cable to bracket 19 3855730 1 Bracket, throttle control 20 (3853397) 2 Screw, elbow to manifold 21 3852142 2 Nut, stud, elbow to manifold 22 3855472 4 Flange screw, exhaust housing to gimbal housing 23 3857821 1 Elbow

7797465- 25- 54142934 3.0GSMWTR, 3.0GSPWTR

53302

NOTES

Part of engine gasket kit Part of engine gasket kit

Not shown

Front Rear 1/2-in. i.d. hose

Upd:7/25/2022

Cooling System

26 3.0GSMWTR, 3.0GSPWTR

1

17 3

16

2

6

31

7

18

8 4

11 5

9

10

13

12

14

29

28

30

15

19 23

20

21 22

25 27 24 26

Upd:7/25/2022

53333

7797465 -26 -54142930 3.0GSMWTR, 3.0GSPWTR

Cooling System

26

3.0GSMWTR, 3.0GSPWTR REF PART NO. QTY DESCRIPTION 1 3852746 1 Hose, thermostat hsg to manifold 2 3853780 2 Hose clamp, hose to elbow, exhaust manifold 3 3857391 1 Hose, thermostat hsg to water pump 4 3852098 2 Hose clamp, hose, thermostat hsg to water pump 5 3858869 1 Thermostat housing 6 3853799 1 Thermostat 7 3856537 1 O-ring, thermostat 8 3852096 1 Gasket, therm hsg to cylinder head 9 3852029 1 Sensor, water temperature 872068 1 Temperature sensor, water temperature, dual station 10 3853266 1 Flange screw, therm. hsg to engine 11 3857822 1 Fitting, straight 12 3850268 1 V-belt, water pump 13 3857794 1 Seawater pump 14 3850422 1 Hose clamp, hose, water pump inlet 15 (3852331) 1 Hose, gimbal hsg to water pump 16 3857823 1 Hose, thermostat hsg to exhaust elbow 17 3857821 1 Elbow, water to high rise elbow 18 3853794 2 Hose clamp, hose, therm. hsg 19 (3857223) 1 Bracket, water pump to engine 20 3853155 2 Flange screw, water pump to bracket 21 3852162 2 Washer, screw, water pump to bracket 22 3853342 1 Gasket, water pump 23 3854017 1 Water pump 24 3853167 2 Bolt, water pump 25 3852063 2 Screw, water pump 26 (3852401) 1 Pulley, water pump 27 3853390 4 Screw, water pump pulley to hub 28 3851592 1 Hose, thermostat hsg to manifold 29 3852538 1 Elbow, water hose to exhaust manifold 30 3853780 2 Hose clamp, hose, therm. hsg to manifold 31 3858855 1 Fitting

7797465- 26- 54142930 3.0GSMWTR, 3.0GSPWTR

53333

NOTES

Part of engine gasket kit

Manual steering 1/2-in. i.d.

1/2-in. i.d. hose

Part of engine gasket kit

Upd:7/25/2022

Hot Water Outlet

26 3.0GSMWTR, 3.0GSPWTR

2

1

3

Upd:7/25/2022

52471

7797465 -26 -54142924 3.0GSMWTR, 3.0GSPWTR

Hot Water Outlet

26

3.0GSMWTR, 3.0GSPWTR REF PART NO. QTY 1 (3855944) 1 Hot water outlet, 3.0 liter (3855945) 2 Nipple 2 (3855789) 1 Connection block 3 (3855790) 1 Nipple, ½ inch

7797465- 26- 54142924 3.0GSMWTR, 3.0GSPWTR

DESCRIPTION

52471

Upd:7/25/2022

Seawater Pump Parts

26 3.0GSMWTR, 3.0GSPWTR

1 5

6

4 4

3

2

Upd:7/25/2022

52481

7797465 -26 -54142928 3.0GSMWTR, 3.0GSPWTR

Seawater Pump Parts

26

3.0GSMWTR, 3.0GSPWTR REF PART NO. QTY DESCRIPTION 1 3857794 1 Seawater pump 2 3850107 1 Impeller kit 3862281 1 Impeller kit 1 Gasket 21951346 1 Impeller kit 3 (3855782) 1 Gasket, plate to body 4 (841693) 4 Screw 21951334 1 Screw kit 5 3851697 1 End cover 6 (3858086) 1 Cam, impeller

7797465- 26- 54142928 3.0GSMWTR, 3.0GSPWTR

NOTES See ''Seawater Pump, New Service Kits'' for parts replaced by next part number replaced by next part number See ''Seawater Pump, New Service Kits'' for parts replaced by next part number 6 screws

52481

Upd:7/25/2022

Seawater Pump, New Service Kits

266 3.0GSMWTR, 3.0GSPWTR

2

6

5 9

8 4

7 3

11

10

1

12 13

Upd:7/25/2022

52478

7797465 -266 -54162973 3.0GSMWTR, 3.0GSPWTR

Seawater Pump, New Service Kits

266

3.0GSMWTR, 3.0GSPWTR REF PART NO. QTY 1 3857794 1 Seawater pump 2 21951346 1 Impeller kit 3 (825940) 1 Impeller 4 (3855782) 1 Gasket, plate to body 5 21951372 1 Wear kit 6 3851697 1 End cover 7 (3858086) 1 Cam 8 (3855782) 1 Gasket 9 (841693) 1 Screw 10 1 O-ring 11 827247 1 Sealing ring 12 21951334 1 Screw kit 13 (841693) 6 Screw

7797465- 266- 54162973 3.0GSMWTR, 3.0GSPWTR

DESCRIPTION

52478

Upd:7/25/2022

Ignition

28 3.0GSMWTR, 3.0GSPWTR

Upd:7/25/2022

52472

7797465 -28 -54160575 3.0GSMWTR, 3.0GSPWTR

Ignition

28

3.0GSMWTR, 3.0GSPWTR REF PART NO. QTY 1 1 Distributor 2 3854260 1 Distributor cap 3 3853318 2 Screw 4 3854261 1 Rotor 5 3854265 1 Shaft 6 3853317 1 Retainer 7 3854001 1 Coil 8 3854552 1 Shield 9 3853316 1 Locating pin 10 3854267 1 Pole shoe 11 3854264 1 Housing 12 3854263 1 Gear 13 3854266 1 Connector pin 14 3854003 1 Module 15 3853319 2 Screw 16 3850645 1 Cap 17 3852660 1 Gasket 18 3853142 1 Clamp 19 841529 1 Screw 20 3853115 1 Bearing 21 3854002 1 Coil 22 (3853325) 2 Flange screw 23 3852092 1 Attaching clamp 24 3856068 1 Bracket 25 3852619 1 Retainer 26 3851857 1 Spark plug kit 3851858 1 Spark plug kit 27 3851815 1 Ignition cable kit

DESCRIPTION

7797465- 28- 54160575

52472

3.0GSMWTR, 3.0GSPWTR

NOTES part not sold

4 pack 24 pack

Upd:7/25/2022

Alternator

30 3.0GSMWTR, 3.0GSPWTR

3

1

12

12

2

5 4

12

12

12 12 12 12

11

13

12 12 12 12 12 10 9 12

14

12

12

12

8 12

17

7

6

18

23 13 26 25

Upd:7/25/2022

13

20

21 24

15

22

16

19

53337

7797465 -30 -54142926 3.0GSMWTR, 3.0GSPWTR

Alternator

30

3.0GSMWTR, 3.0GSPWTR REF PART NO. QTY DESCRIPTION 1 3857561 1 Alternator kit 3860171 1 Alternator (3853974) 1 Cable (3857562) 1 Instruction 2 3857059 1 Fan 3 (3857060) 1 Bracket 4 3857061 1 Bearing 5 (3857062) 1 Rotor 6 (3857063) 1 Stator 7 (3857065) 1 Adapter kit 8 (3857064) 1 Bracket 9 (3857066) 1 Adapter kit 10 3858879 1 Voltage regulator 11 (3857068) 1 Adapter kit 12 3857245 1 Screw kit 13 3857181 1 Flange lock nut, alternator to bracket 14 3852336 1 V-belt, alternator to pulley 3853536 1 V-belt, alternator pulley 15 3853326 2 Flange screw, alternator bracket mounting 16 (3854068) 1 Bracket, alternator to engine block, port 17 (3852969) 1 Bushing, bracket alternator 18 3853388 1 Flange screw, alternator to bracket 19 (3854089) 1 Bracket, alternator mounting 20 (3852740) 1 Bushing, alternator bracket 21 3853393 2 Flange screw, alternator bracket to manifold 22 (3853367) 1 Flange screw, alternator to bracket 23 3853410 1 Brace, alternator to engine 3853411 1 Brace, alternator to thermostat HSG 24 3852060 1 Screw, alternator brace to water pump 3853399 1 Flange screw, alternator brace to therm. hsg 25 (3852054) 1 Washer, brace to alternator 26 3853399 1 Flange screw, alternator brace to alternator 3852520 1 Washer, ground terminal, alternator

7797465- 30- 54142926 3.0GSMWTR, 3.0GSPWTR

53337

NOTES

Manual steering power steering pump Manual steering Manual steering Manual steering Manual steering power steering pump power steering pump power steering pump power steering pump Manual steering power steering pump Manual steering power steering pump

Not shown

Upd:7/25/2022

Audible Alarm Kit

30 3.0GSMWTR, 3.0GSPWTR

1

2

4

3

5

6

7 8

9

Upd:7/25/2022

53336

7797465 -30 -54143112 3.0GSMWTR, 3.0GSPWTR

Audible Alarm Kit

30

3.0GSMWTR, 3.0GSPWTR REF PART NO. QTY 1 (3857955) 1 Alarm kit 2 (3857457) 1 Horn 3 3852610 1 T-nipple 4 3852215 1 Sensor, oil pressure 5 (3854711) 1 Breaker, coolant water temp.

6 3852096 1 Gasket 7 (956956) 2 Splice 8 (3857572) 1 Wiring harness 9 (3857573) 1 Wiring harness

DESCRIPTION

7797465- 30- 54143112

53336

3.0GSMWTR, 3.0GSPWTR

NOTES 3.0

Upd:7/25/2022

Engine Harness

30 3.0GSMWTR, 3.0GSPWTR

Upd:7/25/2022

53335

7797465 -30 -54142932 3.0GSMWTR, 3.0GSPWTR

Engine Harness

30

3.0GSMWTR, 3.0GSPWTR REF PART NO. QTY DESCRIPTION 1 3857853 1 Wiring harness 2 (3852233) 1 Terminal, ignition bypass 3 (3852527) 1 Terminal, battery terminal 4 (3852235) 1 Terminal, switch 5 (3852233) 1 Terminal, oil pressure transmitter 6 (3853565) 1 Connector, trim sender 7 (3852527) 2 Terminal, engine ground 8 (3852244) 2 Terminal, oil pressure switch 9 (3852181) 2 Cap 10 (3852248) 2 Cable sleeve 11 (3854192) 1 Relay, starter relay 12 (3852245) 1 Terminal, circuit break to alternator 13 (3852245) 1 Terminal, break to 10 pin connector 14 (3852245) 2 Terminal, circuit break to circuit break 15 3854164 2 Automatic fuse, 50 amp 16 (3852064) 4 Nut 17 (3852001) 4 Tab washer 18 (3852227) 1 Terminal, breaker ground 19 (3854244) 1 Cable, ignition coil 20 (3852084) 1 Terminal 21 (3853320) 1 Cap, choke 22 3852158 1 Cable tie 23 (3852233) 1 Terminal, water temperature transmitter 24 (3852038) 1 Terminal, alternator output 25 (3852130) 1 Rubber cap, terminal 26 (3852233) 1 Terminal, alternator sense 27 (3852233) 1 Terminal, alternator excite 28 (3852233) 1 Terminal 29 (3852130) 1 Rubber cap, terminal 30 (3852245) 1 Terminal, alternator ground 31 (3852229) 1 Terminal, 2 pin contact

7797465- 30- 54142932 3.0GSMWTR, 3.0GSPWTR

53335

NOTES Purple Red Yellow/red Blue black

Orange

black

Tan Orange Orange Red/purple

black

Upd:7/25/2022

Engine Harness Bracket

30 3.0GSMWTR, 3.0GSPWTR

Upd:7/25/2022

53334

7797465 -30 -54142933 3.0GSMWTR, 3.0GSPWTR

Engine Harness Bracket

30

3.0GSMWTR, 3.0GSPWTR REF PART NO. QTY DESCRIPTION 1 (3856764) 1 Cover, bracket 2 (3855938) 4 Screw, bracket cover 3 (3852237) 1 Retainer, amphenol. trim sender, 2 terminal 4 3853620 4 Hexagon screw, circuit breaker to bracket 5 (3852208) 3 Screw, Retainer 6 941263 2 Grommet, bracket 7 (3852825) 1 Retainer, engine cable 8 3854164 1 Automatic fuse, 50A, tilt & trim 9 (3852001) 2 Tab washer, circuit breaker terminals 10 (3852064) 4 Nut, circuit breaker terminals 11 3853786 1 Hose clamp, instrument cable connector 12 (3857175) 1 Bracket, lift & circuit breaker 13 3857181 2 Flange lock nut, bracket 14 3853266 2 Flange screw, circuit breaker bracket 15 (3856186) 1 Bracket, connector & relay 16 3854138 1 Relay, starter motor 17 3850234 1 Rubber cushion, relay mounting 18 3852182 1 Washer, isolator 19 3852118 1 Nut, relay isolator to electrical bracket

7797465- 30- 54142933 3.0GSMWTR, 3.0GSPWTR

53334

NOTES

Eng. cable end to brkt

Upd:7/25/2022

Starter

30 3.0GSMWTR, 3.0GSPWTR

2

1

7

4 14

8 6 13

5

5

11 12

9 3

10

Upd:7/25/2022

53309

7797465 -30 -54158679 3.0GSMWTR, 3.0GSPWTR

Starter

30

3.0GSMWTR, 3.0GSPWTR REF PART NO. QTY 1 3857747 1 Starter motor 2 3850216 1 Solenoid 3 3854752 1 Screw 4 3852487 1 Trunk 5 3854496 2 Washer 6 3852518 2 Nut 7 3853714 1 Nut 8 3852520 2 Washer 9 (3854871) 1 Screw 10 3857741 1 Brace 11 (3852079) 1 Nut 12 3853399 1 Flange screw 13 (3855901) 1 Bolt 14 3858478 1 Bracket

7797465- 30- 54158679 3.0GSMWTR, 3.0GSPWTR

DESCRIPTION

53309

Upd:7/25/2022

Audible Alarm Kit

38 3.0GSMWTR

Upd:7/25/2022

53288

7797465 -38 -54160590 3.0GSMWTR, 3.0GSPWTR

Audible Alarm Kit

38

3.0GSMWTR REF PART NO. QTY 1 (3857956) 1 Alarm kit 2 (3857457) 1 Horn 3 (956956) 2 Splice

DESCRIPTION

7797465- 38- 54160590

53288

3.0GSMWTR, 3.0GSPWTR

NOTES 7.4, 8.2

Upd:7/25/2022

Power Steering

64 3.0GSPWTR

34 19 9

15

21 25

22 23

31

20

17

37

29

6

37

2

11

33 35

11 7

27 18

8

28

11

3

24

4 13

5 12

30 10

Upd:7/25/2022

14

26

16

36

32 1

53332

7797465 -64 -54142927 3.0GSMWTR, 3.0GSPWTR

Power Steering

64

3.0GSPWTR REF PART NO. QTY DESCRIPTION 1 (3852837) 1 Clamp, power steering hoses to flywheel hsg 2 (3852500) 1 Bracket, steering pump to engine 3 (3852501) 1 Bracket, steering pump to engine 4 (3853328) 1 Brace, power steering pump 5 (3853327) 1 Bracket, adjustment, power steering 6 (3853557) 1 Flange screw, clamp, oil cooler to manifold 7 (3853557) 1 Flange screw, steering pump bracket to engine 8 3853405 1 Screw, steering pump bracket 9 3850422 1 Hose clamp, hose, water pump inlet 10 3853405 1 Screw, adjustment bracket 11 (3852196) 2 Hose clamp, hose, P/S pump to oil cooler 12 (3852496) 1 Washer, steering pump bracket to pump 13 3853266 1 Flange screw, steering pump bracket to engine 14 3852498 1 Nut, power steering pump to bracket, stud 15 3857835 1 V-belt, power steering pump 16 3852497 1 O-ring, pressure hose to steering pump 17 3852281 1 Hose, gimbal hsg to oil cooler 18 (3857185) 1 Hose, oil cooler to steering pump 19 (3852065) 1 Nut, screw, P/S cooler clamp 20 (3853804) 1 Pulley, P/S pump 21 (3852079) 1 Nut, clamp, oil cooler 22 3853236 1 Spacer, oil cooler, power steering 23 (3852126) 1 Screw, clamp, oil cooler 24 3852423 1 Cable tie, P/S hoses to starter solenoid 25 (3852218) 1 Clamp, engine oil cooler, power steering 26 3853809 1 Hose, pump to actuator valve, pressure 27 3854056 1 Hose, actuator valve to oil cooler 28 3853399 1 Flange screw, brace to alternator 29 3853786 1 Hose clamp, hose, water to gimbal hsg 30 (3853406) 1 Screw, brace to power steering pump 31 3857180 1 Hose, oil cooler to water pump 32 (3853557) 1 Flange screw, clamp to flywheel housing 33 3851921 1 Oil cooler, power steering 34 3853266 1 Flange screw, P/S cooler clamp 35 (3853315) 1 Fitting, P/S hoses 36 3850491 1 Steering pump 37 3853786 2 Hose clamp, hose, water to oil cooler

7797465- 64- 54142927 3.0GSMWTR, 3.0GSPWTR

53332

NOTES Front Rear

Front

Return Rear Rear

Return

Upd:7/25/2022

Gasket Kits

900

3.0GSMWTR, 3.0GSPWTR REF PART NO. QTY 1 (3856730) 1 Overhaul gasket kit, lower 3851981 1 Washer 3852033 1 O-ring 3852656 1 Gasket 3852657 1 Seal (3852658) 1 Gasket 3852691 1 Gasket (3853002) 1 Gasket (3853341) 1 Seal 3853342 1 Gasket 3853343 1 Gasket 3853674 1 O-ring 3854865 1 Gasket 2 (3856729) 1 Overhaul gasket kit, upper 3850495 2 Gasket 3852096 1 Gasket 3852120 1 Gasket 3852127 1 Gasket 3852660 1 Gasket (3852692) 1 Gasket 3852693 1 Gasket (3853145) 8 Shield 3853256 1 Gasket 3853283 1 Gasket 3853336 1 Cylinder head gasket 3854956 8 Seal

7797465

- 900- 54142929

3.0GSMWTR, 3.0GSPWTR

DESCRIPTION

Upd:7/25/2022

General, Engine with Mounting and Equipment

DESCRIPTION Maintenance Parts

7797465

- 20- 20

3.0GSMWTR, 3.0GSPWTR

20 SEE SEC. NOTES 54161147 3.0GSMWTR, 3.0GSPWTR

Upd:7/25/2022

Engine

21 DESCRIPTION

Camshaft and Valve Train Crankcase Cylinder Head Flywheel Housing and Rear Mounts Front Mount Oil Pan and Oil Pump

7797465

- 21- 21

3.0GSMWTR, 3.0GSPWTR

SEE SEC. 54168660 54143067 54168656 54143069 54143062 54161816

NOTES 3.0GSMWTR, 3.0GSPWTR 3.0GSMWTR, 3.0GSPWTR 3.0GSMWTR, 3.0GSPWTR 3.0GSMWTR, 3.0GSPWTR 3.0GSMWTR, 3.0GSPWTR 3.0GSMWTR, 3.0GSPWTR

Upd:7/25/2022

Fuel System

23 DESCRIPTION

Carburetor Mounting Carburetor Service Kits Fuel Pump Throttle Cable Connection

7797465

- 23- 23

3.0GSMWTR, 3.0GSPWTR

SEE SEC. 54160353 54169894 54160333 54160357

NOTES 3.0GSMWTR, 3.0GSPWTR 3.0GSMWTR, 3.0GSPWTR 3.0GSMWTR, 3.0GSPWTR 3.0GSMWTR, 3.0GSPWTR

Upd:7/25/2022

Inlet and Exhaust System

25 DESCRIPTION

Exhaust

7797465

- 25- 25

3.0GSMWTR, 3.0GSPWTR

SEE SEC. NOTES 54142934 3.0GSMWTR, 3.0GSPWTR

Upd:7/25/2022

Cooling System

26 DESCRIPTION

Cooling System Hot Water Outlet Seawater Pump Parts Seawater Pump, New Service Kits

7797465

- 26- 26

3.0GSMWTR, 3.0GSPWTR

SEE SEC. 54142930 54142924 54142928 54162973

NOTES 3.0GSMWTR, 3.0GSPWTR 3.0GSMWTR, 3.0GSPWTR 3.0GSMWTR, 3.0GSPWTR 3.0GSMWTR, 3.0GSPWTR

Upd:7/25/2022

Ignition and Control Systems

DESCRIPTION Ignition

7797465

- 28- 28

3.0GSMWTR, 3.0GSPWTR

28 SEE SEC. NOTES 54160575 3.0GSMWTR, 3.0GSPWTR

Upd:7/25/2022

General, Electrical System

DESCRIPTION Alternator Audible Alarm Kit Engine Harness Engine Harness Bracket Starter

7797465

- 30- 30

3.0GSMWTR, 3.0GSPWTR

30 SEE SEC. 54142926 54143112 54142932 54142933 54158679

NOTES 3.0GSMWTR, 3.0GSPWTR 3.0GSMWTR, 3.0GSPWTR 3.0GSMWTR, 3.0GSPWTR 3.0GSMWTR, 3.0GSPWTR 3.0GSMWTR, 3.0GSPWTR

Upd:7/25/2022

Instruments

38 DESCRIPTION

Audible Alarm Kit

7797465

- 38- 38

3.0GSMWTR, 3.0GSPWTR

SEE SEC. NOTES 54160590 3.0GSMWTR

Upd:7/25/2022

Steering

64 DESCRIPTION

Power Steering

7797465

- 64- 64

3.0GSMWTR, 3.0GSPWTR

SEE SEC. NOTES 54142927 3.0GSPWTR

Upd:7/25/2022

General, Hydraulic System, Special Functions, Miscellaneous

DESCRIPTION Gasket Kits

7797465

- 90- 90

3.0GSMWTR, 3.0GSPWTR

90 SEE SEC. NOTES 54142929 3.0GSMWTR, 3.0GSPWTR

Upd:7/25/2022

3.0GSMWTR, 3.0GSPWTR

REF 20 21 23 25 26 28 30 38 64 90

DESCRIPTION General, Engine with Mounting and Equipment Engine Fuel System Inlet and Exhaust System Cooling System Ignition and Control Systems General, Electrical System Instruments Steering General, Hydraulic System, Special Functions, Miscellaneous

7797465

- - TOC

3.0GSMWTR, 3.0GSPWTR

SEE SEC. 20 21 23 25 26 28 30 38 64 90

Upd:7/25/2022