Volvo Penta 3.0GSMNCS, 3.0GSPNCS Marine Gasoline Engine Parts Manual PDF

Maintenance Parts

20 3.0GSMNCS, 3.0GSPNCS

1 7

5 6

2

8

3 9 11 10

12 4

Upd:7/17/2022

53148

7797200 -20 -54161148 3.0GSMNCS, 3.0GSPNCS

Maintenance Parts

20

3.0GSMNCS, 3.0GSPNCS REF PART NO. QTY 1 21951346 1 Impeller kit 2 3855104 1 Fuel filter 3 835440 1 Oil filter 4 4 Oil X 21681794 4 Oil 21681795 1 Oil 21681796 1 Oil 21681797 1 Oil 3847302 4 Oil 3847303 1 Oil 3847304 1 Oil 3847305 1 Oil X Oil 3840002 4 Oil 3840003 1 Oil 3840004 1 Oil 3840005 1 Oil 5 3853799 1 Thermostat 6 3852120 1 Gasket 7 3852127 1 Gasket 8 3851857 1 Spark plug kit 9 3854260 1 Distributor cap 10 3854261 1 Rotor 11 3888324 1 Ignition cable kit 12 3856884 1 Valve, PCV

7797200- 20- 54161148 3.0GSMNCS, 3.0GSPNCS

DESCRIPTION

NOTES

Fill level is determined by dipstick USA Synthetic, quart Synthetic, gallon Synthetic, 5 gal Synthetic, 55 gal Mineral, quart Mineral, gallon Mineral, 5 gal Mineral, 55 gal Europe and other markets Mineral, 1L Mineral, 4L Mineral, 20L Mineral, 208L, barrel

53148

Upd:7/17/2022

Maintenance Parts

20 3.0GSMNCS, 3.0GSPNCS

1 7

5 6

2

8

3 9 11 10

12 4

Upd:7/17/2022

52466

7797200 -20 -54161149 3.0GSMNCS, 3.0GSPNCS

Maintenance Parts

20

3.0GSMNCS, 3.0GSPNCS REF PART NO. QTY 1 3854286 1 Impeller (3854293) 1 O-ring 3854296 1 Gasket 2 3855104 1 Fuel filter 3 835440 1 Oil filter 4 4 Oil X 21681794 4 Oil 21681795 1 Oil 21681796 1 Oil 21681797 1 Oil 3847302 4 Oil 3847303 1 Oil 3847304 1 Oil 3847305 1 Oil X Oil 3840002 4 Oil 3840003 1 Oil 3840004 1 Oil 3840005 1 Oil 5 3853799 1 Thermostat 6 3852120 1 Gasket 7 3852127 1 Gasket 8 3851857 1 Spark plug kit 9 3854260 1 Distributor cap 10 3854261 1 Rotor 11 3888324 1 Ignition cable kit 12 3856884 1 Valve, PCV

7797200- 20- 54161149 3.0GSMNCS, 3.0GSPNCS

DESCRIPTION

NOTES Sherwood

Fill level is determined by dipstick USA Synthetic, quart Synthetic, gallon Synthetic, 5 gal Synthetic, 55 gal Mineral, quart Mineral, gallon Mineral, 5 gal Mineral, 55 gal Europe and other markets Mineral, 1L Mineral, 4L Mineral, 20L Mineral, 208L, barrel

52466

Upd:7/17/2022

Camshaft and Valve Train

21 3.0GSMNCS, 3.0GSPNCS

Upd:7/17/2022

49490

7797200 -21 -54160740 3.0GSMNCS, 3.0GSPNCS

Camshaft and Valve Train

21

3.0GSMNCS, 3.0GSPNCS REF PART NO. QTY 1 3854262 1 Camshaft 2 3852663 1 Woodruff key 3 1 Ring, spacer 4 3852829 3 Bearing 5 3853136 1 Bearing 6 3852182 2 Washer 7 3856134 2 Bolt 8 3852452 1 Gear 9 3853954 8 Valve tappet 10 (3853137) 8 Push rod 11 3853139 8 Arm 12 8 Ball 13 (3853146) 8 Stud (3853147) 8 Stud 14 3853141 8 Nut 15 3855823 16 Valve cotter 16 3853129 8 Valve spring washer 17 3854956 8 Seal 18 (3853145) 8 Shield 19 3853130 8 Spring 20 (3852451) 4 Valve, intake (3852449) 4 Valve, intake (3852450) 4 Valve, intake 3853127 4 Valve, exhaust (3853128) 4 Valve, exhaust 21 3853135 1 Timing gear casing 22 (3853341) 1 Seal 23 3852691 1 Gasket 24 3852441 8 Screw

7797200- 21- 54160740 3.0GSMNCS, 3.0GSPNCS

DESCRIPTION

NOTES

not sold separately Also includes #3

not sold separately O.S=0.003'' (0.076mm) O.S=.013'' (0.330mm)

Standard O.S=0.015'' O.S=0.030'' Standard O.S=0.030''

49490

Upd:7/17/2022

Crankcase

21 3.0GSMNCS, 3.0GSPNCS

Upd:7/17/2022

52462

7797200 -21 -54160746 3.0GSMNCS, 3.0GSPNCS

Crankcase

21

3.0GSMNCS, 3.0GSPNCS REF PART NO. QTY DESCRIPTION 1 3850741 1 Longblock 2 3853340 4 Piston, standard 3853477 1 Piston, 0.020 in. os 3 3853960 4 Piston ring kit, standard (3854252) 1 Piston ring kit, .0.50 mm os 4 (3852743) 1 Plug, oil galley 5 3853114 8 Locating pin, cylinder head 6 (3852933) 9 Bolt, main cap 7 (3853111) 1 Stud, main cap 8 3853134 5 Nut, oil pump to stud 9 (3853103) 1 Valve, oil filter bypass 10 3856731 1 Main bearing, standard (3856732) 1 Main bearing, 0.010 in. U.S. (3856733) 1 Main bearing, 0.020 in. U.S. (3856734) 1 Main bearing, 0.030 in. U.S. 11 3856134 3 Bolt 12 3852829 3 Bearing, camshaft, standard 13 (3853113) 2 Locating pin, locating adapter 14 3852471 2 Plug, oil galley 15 (3852851) 1 Expansion plug, camshaft 16 3852101 1 Core plug, rear crankcase 3852100 2 Core plug, side 17 (3853112) 1 Washer, distributor 18 3853115 1 Bearing, distributor, oil pump 19 3853067 1 Nozzle, timing gear oil 20 3853339 2 Bolt, rear seal retainer 3857901 2 Bolt, rear seal retainer 21 3855820 1 Housing, rear oil seal 22 3853202 2 Stud, seal retainer 23 3852657 1 Seal, rear crankshaft 24 3852656 1 Gasket, seal retainer 25 3853149 4 Bearing, standard 3853152 4 Bearing, 0.010 in. U.S. (3853153) 4 Bearing, 0.020 in. U.S. 26 3852182 3 Washer 27 3853136 1 Bearing, camshaft, thrust 28 3852441 2 Screw, timing gears to cam 29 3852441 8 Screw, front cover 30 3852097 1 Connector, oil filter adapter 31 3854494 1 Drain cock, water drain, engine 32 3853273 6 Nut, flywheel & coupler to crankshaft 33 (3853785) 4 Connecting rod 34 (3853148) 8 Nut, connecting rod 35 (3853144) 8 Bolt, connecting rod 36 3853274 6 Stud, flywheel & coupler to crankshaft 37 3854013 1 Flywheel 38 3853143 1 Gear, flywheel 39 3853138 1 Cap, push rod 40 3853955 4 Screw 41 3852452 1 Gear, camshaft 42 (3852692) 1 Gasket, push rod cover 3856443 1 Gasket 43 3852660 1 Gasket, distributor 44 3853142 1 Clamp, distributor 45 3853266 1 Flange screw, distributor 46 835440 1 Oil filter 47 3852663 3 Woodruff key, timing gears 48 3854262 1 Camshaft 49 872064 1 Pressure sensor, oil pressure, dual station 3853800 1 Pressure sensor 50 3852662 1 Oscillation damper, crankshaft pulley 51 3853400 1 Fitting, adapter, oil pressure sending unit 52 3854033 8 Valve tappet 7797200- 21- 54160746 3.0GSMNCS, 3.0GSPNCS

52462

NOTES

0.020 in.; as required

0.25mm 0.51mm 0.76mm

1.38 in (35mm)

0.25mm 0.51mm

Use with original cover. Part of engine gasket kit.

Use with service cover. Part of engine gasket kit.

Upd:7/17/2022

Crankcase

21

3.0GSMNCS, 3.0GSPNCS REF PART NO. QTY DESCRIPTION 53 (3853338) 1 Crankshaft 54 3853135 1 Timing gear casing, timing gears 55 (3853341) 1 Seal, crankshaft, front 56 3854032 1 Clutch, flywheel 57 3852661 1 Gear, crankshaft 58 3852691 1 Gasket, front cover 59 (3850524) 1 Oil dipstick, oil gauge 60 3850472 1 Oil dipstick

7797200- 21- 54160746 3.0GSMNCS, 3.0GSPNCS

NOTES

52462

Upd:7/17/2022

Cylinder Head

21 3.0GSMNCS, 3.0GSPNCS

Upd:7/17/2022

52463

7797200 -21 -54160739 3.0GSMNCS, 3.0GSPNCS

Cylinder Head

21

3.0GSMNCS, 3.0GSPNCS REF PART NO. QTY 1 (3854012) 1 Cylinder head 2 3852102 2 Core plug 3 3853336 1 Cylinder head gasket 4 (3853337) 10 Bolt 5 3853784 1 Valve cover 6 3852693 1 Gasket 7 3853503 5 Bolt 8 3852442 5 Reinforcement 9 3852103 1 Grommet 10 3852104 1 Elbow 11 (3853254) 1 Hose 12 3853842 1 Oil filler cap 13 1 Bracket 14 2 Bolt

DESCRIPTION

7797200- 21- 54160739

52463

3.0GSMNCS, 3.0GSPNCS

NOTES

part not sold part not sold

Upd:7/17/2022

Flywheel Housing and Rear Mounts

21 3.0GSMNCS, 3.0GSPNCS

19

6 1

17 7 8 18

13 14

3 2

10 15 20 11

9 16

5

12 4

Upd:7/17/2022

52464

7797200 -21 -54142861 3.0GSMNCS, 3.0GSPNCS

Flywheel Housing and Rear Mounts

21

3.0GSMNCS, 3.0GSPNCS REF PART NO. QTY DESCRIPTION 1 3853457 1 Housing 2 3854901 1 Inspection cover, flywheel 3 (3853002) 1 Gasket, flywheel hsg 4 (3852832) 1 Hose, flywheel hsg 5 3852421 7 Screw, flywheel cover to hsg 6 3853326 1 Flange screw, flywheel hsg to engine 7 3852002 1 Tab washer, ground stud, flywheel hsg 8 3852058 1 Washer, ground stud, flywheel hsg 9 3853806 1 Rubber cushion 10 959968 4 Hexagon screw, rear mount to transom plate 11 (3852155) 4 Washer, rear mount to transom plate 12 3850930 2 Hexagon screw, rear mount 13 3850929 2 Lock nut, rear mount 14 3852540 2 Washer, rear mount to flywheel hsg 15 3852539 2 Square nut 16 3852542 2 Washer 17 3850571 1 Stud, flywheel hsg to engine 18 (3852065) 2 Nut, terminal to ground stud, flywheel hsg 19 (3852070) 1 Washer, ground stud, flywheel hsg 20 3852622 2 Washer, rear mount

7797200- 21- 54142861 3.0GSMNCS, 3.0GSPNCS

52464

NOTES

Starboard

Ground Starboard

Upd:7/17/2022

Front Mount

21 3.0GSMNCS, 3.0GSPNCS

Upd:7/17/2022

52465

7797200 -21 -54142856 3.0GSMNCS, 3.0GSPNCS

Front Mount

21

3.0GSMNCS, 3.0GSPNCS REF PART NO. QTY DESCRIPTION 1 3852474 2 Screw, mount to bracket 2 (3853789) 1 Rubber cushion, front mount 3 (3853788) 1 Washer, front mount 4 (3852436) 2 Nut, front mount, base 5 (3852123) 1 Nut, front mount, bracket 6 (3852078) 2 Washer, lag screw 7 (3852422) 1 Washer, backup, front mount, bracket 8 (3852593) 1 Spacer, rubber mount 9 (3854251) 1 Engine mountings, front mount to engine 10 (3853367) 2 Flange screw, front mount bracket to engine 11 3853407 2 Screw, front mount bracket to engine 12 3853252 1 Spacer, front mount bracket to engine 13 (3852475) 2 Screw 14 (3853816) 1 Screw, front mount 15 (3852000) 2 Washer, front mount, base 16 (3852586) 1 Base, front mount

7797200- 21- 54142856 3.0GSMNCS, 3.0GSPNCS

52465

NOTES

Lower Stbd Port Port

Upd:7/17/2022

Carburetor Mounting

23 3.0GSMNCS, 3.0GSPNCS

Upd:7/17/2022

52473

7797200 -23 -54160749 3.0GSMNCS, 3.0GSPNCS

Carburetor Mounting

23

3.0GSMNCS, 3.0GSPNCS REF PART NO. QTY 1 3854086 1 Carburetor 2 3853283 1 Gasket 3 3853373 4 Stud 4 3852142 4 Nut 5 (3854869) 1 Fuel pipe 6 (3854242) 1 Hose 7 948211 1 Cable tie 8 (3853845) 1 Cable 9 (3852191) 1 Washer 10 (3854026) 1 Flame shield 11 (3852708) 1 Stud 12 (3852438) 1 Connector 13 (3853254) 1 Hose 14 (3850478) 1 Cover 15 (3850458) 1 Pad 16 3852007 1 Washer 17 3852749 1 Nut 18 (3854981) 1 Decal 19 (3854979) 1 Decal 20 (3853561) 1 Nut

DESCRIPTION

7797200- 23- 54160749

52473

3.0GSMNCS, 3.0GSPNCS

NOTES

L=39''

3.0GS Volvo Penta

Upd:7/17/2022

Carburetor Service Kits

23 3.0GSMNCS, 3.0GSPNCS

Upd:7/17/2022

49506

7797200 -23 -54160580 3.0GSMNCS, 3.0GSPNCS

Carburetor Service Kits

23

3.0GSMNCS, 3.0GSPNCS REF PART NO. QTY 1 3854086 1 Carburetor 3857982 1 Carburetor 21211937 1 Carburetor 3887697 1 Kit 21610333 1 Carburetor 2 (3854116) 1 Kit 21533394 1 Kit, rebuild 3 3853283 2 Gasket 4 (3854257) 1 Diaphragm 5 (3854018) 1 Float 6 (3854019) 1 Filter 7 (3853992) 1 Choke

7797200- 23- 54160580 3.0GSMNCS, 3.0GSPNCS

DESCRIPTION

NOTES replaced by next part number replaced by next part number replaced by next part number replaced by next part number

49506

Upd:7/17/2022

Fuel Pump

23 3.0GSMNCS, 3.0GSPNCS

Upd:7/17/2022

49505

7797200 -23 -54160571 3.0GSMNCS, 3.0GSPNCS

Fuel Pump

23

3.0GSMNCS, 3.0GSPNCS REF PART NO. QTY 1 3854858 1 Pump 2 3855104 1 Fuel filter 3 1 Seal 4 1 Filter 5 (3853397) 2 Screw 6 3854865 1 Gasket 7 (3852453) 1 Fitting 8 (3854869) 1 Fuel pipe 9 (3852427) 1 Clamp 10 (3854242) 1 Hose 11 948211 1 Cable tie 12 3852489 1 Adapter

7797200- 23- 54160571 3.0GSMNCS, 3.0GSPNCS

DESCRIPTION

NOTES

not sold separately not sold separately

L=39''

49505

Upd:7/17/2022

Throttle Cable Connection

23 3.0GSMNCS, 3.0GSPNCS

Upd:7/17/2022

49507

7797200 -23 -54160752 3.0GSMNCS, 3.0GSPNCS

Throttle Cable Connection

23

3.0GSMNCS, 3.0GSPNCS REF PART NO. QTY 1 3854832 1 Bracket 2 (3850266) 1 Anchor 3 (3852019) 1 Retainer 4 (3852048) 1 Screw 5 3852118 1 Nut 6 3850941 1 Adapter 7 3852193 1 Washer 8 3852052 1 Split pin 9 X Cable 10 (3854833) 1 Intermediate lever 11 (3850415) 1 Screw 12 (3853758) 1 Nut 13 (3852154) 1 Screw 14 3852420 1 Nut retainer

7797200- 23- 54160752 3.0GSMNCS, 3.0GSPNCS

DESCRIPTION

49507

Upd:7/17/2022

Exhaust, Cooling and Oil Pan

25 3.0GSMNCS, 3.0GSPNCS

7 1

17

14

27

26

19 13 3

64 80

12 2 4

38

16

11

60

83

86

76

78 40 77 30

34

40

5 40

15

21

75

87

40

10 9

89

9

85 39

31

79

88 29 49

45

47

77 6

84

48

82

23

52

10

70 18

46

74

61

63 28 51 50 20 35 24

25

56

71

67

41 43 32

55

57

59 72 73 36 Upd:7/17/2022

62

44

69 54 58

61 65

33

22 68 66 42 52476

53

8 37

81 7797200 -25 -54160741 3.0GSMNCS, 3.0GSPNCS

Exhaust, Cooling and Oil Pan

25

3.0GSMNCS, 3.0GSPNCS REF PART NO. QTY DESCRIPTION 1 3852053 4 Flange screw, thermostat housing 2 3852120 1 Gasket, thermostat 3 3852127 1 Gasket, upper to lower assembly 4 (3854254) 1 Thermostat housing, thermostat assembly 5 (3853653) 1 T-nipple, water to thermostat 6 3853673 1 Elbow, high rise 7 (3853397) 2 Screw, elbow to manifold 8 3855472 4 Flange screw, pipe to gimbal 9 3850495 2 Gasket, elbow to manifold 10 3852604 4 Hose clamp, hose to elbow 11 3852029 1 Sensor, water temp 828258 Temperature sensor, water temp., dual sta 12 3853799 1 Thermostat 13 (3854433) 1 Thermostat housing, upper thermostat 14 (3853672) 1 Plug, thermostat housing 15 3852602 1 Hose clamp, hose to gimbal 16 3852098 2 Hose clamp, water pump hose 17 3852289 1 Hose, water pump 18 (3853255) 1 Hose, thermostat housing 19 (3852199) 1 Attaching clamp, engine cable 20 3852092 1 Attaching clamp, engine cable 21 3852336 1 V-belt, alternator 3853536 1 V-belt, alternator 22 3852007 1 Washer, retainer to fitting 23 3854045 1 Exhaust manifold 24 (3852134) 2 Core plug 25 3852538 1 Elbow, exhaust manifold 26 3854832 1 Bracket, throttle control 27 3852118 1 Nut, throttle anchor 28 3854494 1 Drain cock, water drain 29 3853373 4 Stud, carburetor to manifold 30 (3852334) 1 Hose, tee to thermostat 31 3852741 1 Hose, exhaust 32 (3852694) 1 Retainer, oil pan drain 33 3854015 1 Oil sump 34 3852306 1 Hose, cooler to water pump (3852331) 1 Hose, gimbal to water pump 35 (3853419) 1 Flange screw, engine cable clamp 36 3852595 18 Bolt, oil pan 37 (3854215) 1 Tube, oil drain 38 3852096 1 Gasket, housing to head 39 3853256 1 Gasket, manifold to head 40 3853780 1 Hose clamp, hose to thermostat hsg 41 3853783 1 Cap 42 3855112 1 Fitting, oil pan drain 43 3852426 1 Seal, cap oil drain tube 44 3852158 1 Cable tie, cap & head chain 45 3852063 2 Screw, water pump 46 3853167 2 Bolt, water pump 47 3851227 1 Exhaust riser, exhaust...: 48 3854017 1 Water pump 49 3853342 1 Gasket, water pump 50 3853430 3 Screw, manifold, 5 1/4 in 51 3853431 1 Screw, manifold, 6 1/4 in 52 3853390 4 Screw, water pump pulley 53 3856448 1 Exhaust pipe kit 54 3853173 1 Bolt, oil pump to block 55 3853133 1 Support 56 (3854014) 1 Oil strainer 57 (3853219) 1 Bolt, suction pipe bracket 58 3853843 1 Oil pump 59 (3852658) 1 Gasket, pump cover 60 3853266 2 Flange screw, thermostat housing 7797200- 25- 54160741 3.0GSMNCS, 3.0GSPNCS

52476

NOTES

Not shown

Manual steering Manual steering power steering pump

power steering pump Manual steering Manual steering

Upd:7/17/2022

Exhaust, Cooling and Oil Pan

25

3.0GSMNCS, 3.0GSPNCS REF PART NO. QTY 61 3853566 2 Bushing, pin 62 (3852753) 1 Pin, exhaust seal 63 (3852401) 1 Pulley, water pump 64 (3850266) 2 Anchor, throttle cable 65 (3853864) 1 Seal 66 3851981 1 Washer, fitting to oil pan 67 3853343 1 Gasket, oil pan 68 3853674 1 O-ring, Retainer 69 3853168 4 Nut, oil pan 70 3853378 2 Stud, exhaust manifold 71 3853404 2 Nut, exhaust manifold 72 (3852055) 2 Tab washer, oil pan 73 3853171 2 Screw, oil pan, front 74 3852602 2 Hose clamp, hose to manifold 75 3853628 1 Plate, high rise 76 (3852333) 1 Hose, water pump to tee 77 3853794 2 Hose clamp, hose to high rise 78 (3852335) 1 Hose, tee to high rise 79 3853373 2 Stud, elbow to manifold, rear 80 3852142 2 Nut, elbow to manifold, rear 81 3852033 1 O-ring, oil drain tube 82 (3852048) 1 Screw, throttle cable anchor 83 3855079 1 Seawater pump 84 3850268 1 V-belt, water pump 85 3853155 2 Flange screw, water pump 86 3850422 1 Hose clamp 87 (3855078) 1 Bracket, fuel filter & water pump 88 3852162 2 Washer, water pump 89 3853326 2 Flange screw, bracket to engine

7797200- 25- 54160741 3.0GSMNCS, 3.0GSPNCS

DESCRIPTION

52476

NOTES

Upd:7/17/2022

Exhaust, Cooling and Oil Pan

25 3.0GSMNCS, 3.0GSPNCS

7 1

17

14

27

26

19 13 3

64 80

12 2 4

38

16

11

60

83

86

76

78 40 77 30

34

40

5 40

15

21

75

87

40

10 9

89

9

85 39

31

79

88 29 49

45

47

77 6

84

48

82

23

52

10

70 18

46

74

61

63 28 51 50 20 35 24

25

56

71

67

41 43 32

55

57

59 72 73 36 Upd:7/17/2022

62

44

69 54 58

61 65

33

22 68 66 42 52476

53

8 37

81 7797200 -25 -54160742 3.0GSMNCS, 3.0GSPNCS

Exhaust, Cooling and Oil Pan

25

3.0GSMNCS, 3.0GSPNCS REF PART NO. QTY DESCRIPTION 1 3852053 4 Flange screw, thermostat housing 2 3852120 1 Gasket, thermostat 3 3852127 1 Gasket, upper to lower assembly 4 (3854254) 1 Thermostat housing, thermostat assembly 5 (3853653) 1 T-nipple, water to thermostat 6 3853673 1 Elbow, high rise 7 (3853397) 2 Screw, elbow to manifold 8 3855472 4 Flange screw, pipe to gimbal 9 3850495 2 Gasket, elbow to manifold 10 3852604 4 Hose clamp, hose to elbow 11 3852029 1 Sensor, water temp 828258 Temperature sensor, water temp., dual sta 12 3853799 1 Thermostat 13 (3854433) 1 Thermostat housing, upper thermostat 14 (3853672) 1 Plug, thermostat housing 15 3852602 1 Hose clamp, hose to gimbal 16 3852098 2 Hose clamp, water pump hose 17 3852289 1 Hose, water pump 18 (3853255) 1 Hose, thermostat housing 19 (3852199) 1 Attaching clamp, engine cable 20 3852092 1 Attaching clamp, engine cable 21 3852336 1 V-belt, alternator 3853536 1 V-belt, alternator 22 3852007 1 Washer, retainer to fitting 23 3854045 1 Exhaust manifold 24 (3852134) 2 Core plug 25 3852538 1 Elbow, exhaust manifold 26 3854832 1 Bracket, throttle control 27 3852118 1 Nut, throttle anchor 28 3854494 1 Drain cock, water drain 29 3853373 4 Stud, carburetor to manifold 30 (3852334) 1 Hose, tee to thermostat 31 3852741 1 Hose, exhaust 32 (3852694) 1 Retainer, oil pan drain 33 3854015 1 Oil sump 34 3852306 1 Hose, cooler to water pump (3852331) 1 Hose, gimbal to water pump 35 (3853419) 1 Flange screw, engine cable clamp 36 3852595 18 Bolt, oil pan 37 (3854215) 1 Tube, oil drain 38 3852096 1 Gasket, housing to head 39 3853256 1 Gasket, manifold to head 40 3853780 1 Hose clamp, hose to thermostat hsg 41 3853783 1 Cap 42 3855112 1 Fitting, oil pan drain 43 3852426 1 Seal, cap oil drain tube 44 3852158 1 Cable tie, cap & head chain 45 3852063 2 Screw, water pump 46 3853167 2 Bolt, water pump 47 3851227 1 Exhaust riser, exhaust...: 48 3854017 1 Water pump 49 3853342 1 Gasket, water pump 50 3853430 3 Screw, manifold, 5 1/4 in 51 3853431 1 Screw, manifold, 6 1/4 in 52 3853390 4 Screw, water pump pulley 53 3856448 1 Exhaust pipe kit 54 3853173 1 Bolt, oil pump to block 55 3853133 1 Support 56 (3854014) 1 Oil strainer 57 (3853219) 1 Bolt, suction pipe bracket 58 3853843 1 Oil pump 59 (3852658) 1 Gasket, pump cover 60 3853266 2 Flange screw, thermostat housing 7797200- 25- 54160742 3.0GSMNCS, 3.0GSPNCS

52476

NOTES

Not shown

Manual steering Manual steering power steering pump

power steering pump Manual steering Manual steering

Upd:7/17/2022

Exhaust, Cooling and Oil Pan

25

3.0GSMNCS, 3.0GSPNCS REF PART NO. QTY 61 3853566 2 Bushing, pin 62 (3852753) 1 Pin, exhaust seal 63 (3852401) 1 Pulley, water pump 64 (3850266) 2 Anchor, throttle cable 65 (3853864) 1 Seal 66 3851981 1 Washer, fitting to oil pan 67 3853343 1 Gasket, oil pan 68 3853674 1 O-ring, Retainer 69 3853168 4 Nut, oil pan 70 3853378 2 Stud, exhaust manifold 71 3853404 2 Nut, exhaust manifold 72 (3852055) 2 Tab washer, oil pan 73 3853171 2 Screw, oil pan, front 74 3852602 2 Hose clamp, hose to manifold 75 3853628 1 Plate, high rise 76 (3852333) 1 Hose, water pump to tee 77 3853794 2 Hose clamp, hose to high rise 78 (3852335) 1 Hose, tee to high rise 79 3853373 2 Stud, elbow to manifold, rear 80 3852142 2 Nut, elbow to manifold, rear 81 3852033 1 O-ring, oil drain tube 82 (3852048) 1 Screw, throttle cable anchor 83 3851982 1 Seawater pump 84 3850268 1 V-belt, water pump 85 3853155 2 Flange screw, water pump 86 3850422 1 Hose clamp 87 (3855078) 1 Bracket, fuel filter & water pump 88 3852162 2 Washer, water pump 89 3853326 2 Flange screw, bracket to engine

7797200- 25- 54160742 3.0GSMNCS, 3.0GSPNCS

DESCRIPTION

52476

NOTES

Upd:7/17/2022

Hot Water Outlet

26 3.0GSMNCS, 3.0GSPNCS

2

1

3

Upd:7/17/2022

52471

7797200 -26 -54142924 3.0GSMNCS, 3.0GSPNCS

Hot Water Outlet

26

3.0GSMNCS, 3.0GSPNCS REF PART NO. QTY 1 (3855944) 1 Hot water outlet, 3.0 liter (3855945) 2 Nipple 2 (3855789) 1 Connection block 3 (3855790) 1 Nipple, ½ inch

7797200- 26- 54142924 3.0GSMNCS, 3.0GSPNCS

DESCRIPTION

52471

Upd:7/17/2022

Seawater Pump Parts

26 3.0GSMNCS, 3.0GSPNCS

1 5

6

4 4

3

2

Upd:7/17/2022

52481

7797200 -26 -54160636 3.0GSMNCS, 3.0GSPNCS

Seawater Pump Parts

26

3.0GSMNCS, 3.0GSPNCS REF PART NO. QTY DESCRIPTION 1 3851982 1 Seawater pump 3857794 1 Seawater pump 2 3856039 1 Impeller 3862281 1 Impeller kit 1 Gasket 21951346 1 Impeller kit 3 (3855782) 1 Gasket, plate to body 4 (841693) 4 Screw 21951334 1 Screw kit 5 3851697 1 End cover 6 3851698 1 Cam, impeller

7797200- 26- 54160636 3.0GSMNCS, 3.0GSPNCS

NOTES 165mm pulley, 3/8'' mounting bolts, replaced by next part number See ''Seawater Pump, New Service Kits'' for parts replaced by next part number replaced by next part number See ''Seawater Pump, New Service Kits'' for parts replaced by next part number 6 screws

52481

Upd:7/17/2022

Seawater Pump Parts

26 3.0GSMNCS, 3.0GSPNCS

Upd:7/17/2022

52470

7797200 -26 -54160745 3.0GSMNCS, 3.0GSPNCS

Seawater Pump Parts

26

3.0GSMNCS, 3.0GSPNCS REF PART NO. QTY DESCRIPTION 1 3852399 1 Water pump 3855079 1 Seawater pump 3851982 1 Seawater pump 3857794 1 Seawater pump 2 3854287 1 Water pump kit 3 3854286 1 Impeller 4 (3854293) 1 O-ring, housing 5 3854296 1 Gasket, plate to body 6 (3854297) 3 Screw, body to hsg 7 (3854292) 3 Tab washer, screw to hsg 8 (3854289) 1 Washer, cam screw 9 (3854291) 1 Cam, impeller 10 (3854288) 1 Housing 11 (3854290) 1 Screw, cam 12 (3854295) 1 Plate 13 (3854294) 1 Woodruff key, impeller

7797200- 26- 54160745 3.0GSMNCS, 3.0GSPNCS

NOTES Sherwood, replaced by next part number Sherwood, replaced by next part number Johnson, replaced by next part number See ''Seawater Pump, New Service Kits'' for parts Contents of water pump repair kit Contents of water pump repair kit Contents of water pump repair kit Contents of water pump repair kit Contents of water pump repair kit Contents of water pump repair kit

Contents of water pump repair kit

52470

Upd:7/17/2022

Seawater Pump, New Service Kits

266 3.0GSMNCS, 3.0GSPNCS

2

6

5 9

8 4

7 3

11

10

1

12 13

Upd:7/17/2022

52478

7797200 -266 -54162973 3.0GSMNCS, 3.0GSPNCS

Seawater Pump, New Service Kits

266

3.0GSMNCS, 3.0GSPNCS REF PART NO. QTY 1 3857794 1 Seawater pump 2 21951346 1 Impeller kit 3 (825940) 1 Impeller 4 (3855782) 1 Gasket, plate to body 5 21951372 1 Wear kit 6 3851697 1 End cover 7 (3858086) 1 Cam 8 (3855782) 1 Gasket 9 (841693) 1 Screw 10 1 O-ring 11 827247 1 Sealing ring 12 21951334 1 Screw kit 13 (841693) 6 Screw

7797200- 266- 54162973 3.0GSMNCS, 3.0GSPNCS

DESCRIPTION

52478

Upd:7/17/2022

Ignition

28 3.0GSMNCS, 3.0GSPNCS

Upd:7/17/2022

52472

7797200 -28 -54160738 3.0GSMNCS, 3.0GSPNCS

Ignition

28

3.0GSMNCS, 3.0GSPNCS REF PART NO. QTY 1 1 Distributor 2 3854260 1 Distributor cap 3 3853318 2 Screw 4 3854261 1 Rotor 5 3854265 1 Shaft 6 3853317 1 Retainer 7 3854001 1 Coil 8 3854552 1 Shield 9 3853316 1 Locating pin 10 3854267 1 Pole shoe 11 3854264 1 Housing 12 3854263 1 Gear 13 3854266 1 Connector pin 14 3854003 1 Module 15 3853319 2 Screw 16 3850645 1 Cap 17 3852660 1 Gasket 18 3853142 1 Clamp 19 841529 1 Screw 20 3853115 1 Bearing 21 3854002 1 Coil 22 (3853325) 2 Flange screw 23 3852092 1 Attaching clamp 24 3856068 1 Bracket 25 3852619 1 Retainer 26 3851857 1 Spark plug kit 3851858 1 Spark plug kit 27 3851815 1 Ignition cable kit

DESCRIPTION

7797200- 28- 54160738

52472

3.0GSMNCS, 3.0GSPNCS

NOTES part not sold

4 pack 24 pack

Upd:7/17/2022

Alternator

30 3.0GSMNCS, 3.0GSPNCS

20 3

4

17

6

19

18 8 5

27

15

30

28

29

7 25

7

12

26

11

9 21

1

2

14 24 22

13 31

25 10

23 26

Upd:7/17/2022

33 32

16

34

52467

7797200 -30 -54142781 3.0GSMNCS, 3.0GSPNCS

Alternator

30

3.0GSMNCS, 3.0GSPNCS REF PART NO. QTY DESCRIPTION 1 3853853 1 Alternator (3852636) 1 Capacitor 2 (3853838) 1 Rotor 3 (3852630) 1 Nut, pulley 4 (3852625) 1 Washer, pulley 5 (3852645) 1 Fan 6 (3852644) 1 Pulley 7 (3852643) 2 Bearing, front & rear 8 (3853881) 1 Baffle 9 (3853833) 1 Governor, voltage 10 (3852642) 1 Retainer, rear bearing 11 (3852641) 1 Diode 12 (3853836) 1 Rectifier, bridge 13 (3852637) 1 Gasket 14 (3853835) 1 Brush 15 (3852639) 1 Spacer, fan 16 (3853834) 1 Cap 17 3853396 1 Flange screw, alternator brace to alternator 18 (3852054) 1 Washer, brace to alternator 19 3853410 1 Brace, alternator to engine 3853411 1 Brace, alternator to thermostat HSG 20 3852060 1 Screw, alternator brace to water pump 3853399 1 Flange screw, alternator brace to therm. hsg 21 3853388 1 Flange screw, alternator to bracket 22 3853326 2 Flange screw, alternator bracket mounting 23 (3854068) 1 Bracket, alternator to engine block, port (3854089) 1 Bracket 24 (3852969) 1 Bushing, bracket alternator, manual steering 25 3852058 1 Washer, alternator to bracket 26 3852051 1 Nut, alternator to bracket 27 (3853367) 1 Flange screw, alternator to bracket 28 3853393 2 Flange screw, alternator bracket to manifold 29 (3854089) 1 Bracket, alternator mounting 30 (3852740) 1 Bushing, alternator bracket 31 (3852099) 1 Nut, alternator output terminal 32 (3852001) 1 Tab washer, alternator, ac tap 33 3852520 1 Washer, ground terminal, alternator 34 3852185 1 Nut, alternator ac tap

7797200- 30- 54142781 3.0GSMNCS, 3.0GSPNCS

52467

NOTES Not shown

Manual steering power steering pump Manual steering power steering pump Manual steering Manual steering Manual steering power steering pump Rear power steering pump power steering pump power steering pump

Upd:7/17/2022

Engine Harness and Bracket

30 3.0GSMNCS, 3.0GSPNCS

22

33

23

26 34 25

31

32 29 19 27 18 8

7 17

31 6 5 4

30 20

12

16

10

28

35

21

14

15

3

6

9

1 6 16 11

Upd:7/17/2022

24

13

4

6

2

5

52468

7797200 -30 -54160755 3.0GSMNCS, 3.0GSPNCS

Engine Harness and Bracket

30

3.0GSMNCS, 3.0GSPNCS REF PART NO. QTY DESCRIPTION 1 (3856491) 1 Wiring harness 2 (3852036) 1 Terminal, #10 3 (3852038) 1 Terminal, 0.25 4 (3852244) 2 Terminal, socket 5 (3852181) 2 Cap 6 (3852233) 7 Terminal, #10 7 (3852037) 1 Terminal, battery 8 (3852229) 1 Terminal, pin, trim sender 9 (3852130) 1 Rubber cap, alternator 10 (3852249) 1 Connector, 2 cont receptacle 11 (3852527) 1 Terminal, 0.375 12 (3853974) 1 Cable 13 3854084 1 Cable, distributor to ignition coil 14 (3852084) 1 Terminal, side receptacle 15 (3853320) 1 Cap 16 (3852248) 2 Cable sleeve, socket, blue 17 (3852235) 1 Terminal, #10 18 (3854192) 1 Relay 19 (3852254) 4 Terminal, receptacle 20 (3852245) 1 Terminal, #10 21 (3854245) 1 Terminal, #10 22 (3852235) 2 Terminal, #10 23 (3850240) 1 Bracket, connector & relay 24 (3852237) 1 Retainer, amphenol. trim sender, 2 terminal 25 (3852001) 2 Tab washer, circuit breaker terminals 26 3854164 1 Automatic fuse, 50A, tilt & trim 27 3853374 1 Bracket, lift & circuit breaker 28 3853786 1 Hose clamp, instrument cable connector 29 3853620 2 Hexagon screw, circuit breaker to bracket 30 3850234 1 Rubber cushion, relay mounting 31 3852118 1 Nut, relay isolator to electrical bracket 32 3854138 1 Relay, starter motor 33 (3852825) 1 Retainer, engine cable 34 (3852064) 2 Nut, circuit breaker terminals 35 (3852208) 3 Screw, Retainer

7797200- 30- 54160755 3.0GSMNCS, 3.0GSPNCS

52468

NOTES

Engine

Engine Eng. cable end to brkt

Upd:7/17/2022

Starter

30 3.0GSMNCS, 3.0GSPNCS

Upd:7/17/2022

53147

7797200 -30 -54142858 3.0GSMNCS, 3.0GSPNCS

Starter

30

3.0GSMNCS, 3.0GSPNCS REF PART NO. QTY DESCRIPTION 1 3856003 1 Starter motor 2 3850216 1 Solenoid 3 3854752 1 Screw, starter motor to engine 4 3852487 1 Trunk, battery cable 5 3854496 2 Washer, screw, starter motor to engine block 6 3852518 1 Nut, starter solenoid 7 3853714 1 Nut, battery cable 8 3852520 2 Washer, stud, starter motor solenoid 9 (3854871) 1 Screw, starter motor 10 (3855672) 1 Support bracket kit 11 (3852079) 1 Nut 12 3853399 1 Flange screw 13 (3855901) 1 Bolt

7797200- 30- 54142858 3.0GSMNCS, 3.0GSPNCS

53147

Upd:7/17/2022

Power Steering

64 3.0GSPNCS

22

21

9

15

23

31

20

17

37

25 34 37

29

6

19 2

11

33

35

11 7

27 18

8

28

11

3

24

4 13

5 14

30

12 10

Upd:7/17/2022

26

16

36

32 1

52475

7797200 -64 -54142783 3.0GSMNCS, 3.0GSPNCS

Power Steering

64

3.0GSPNCS REF PART NO. QTY DESCRIPTION 1 (3852837) 1 Clamp, power steering hoses to flywheel hsg 2 (3852500) 1 Bracket, steering pump to engine, front 3 (3852501) 1 Bracket, steering pump to engine, rear 4 (3853328) 1 Brace, power steering pump 5 (3853327) 1 Bracket 6 (3853557) 1 Flange screw, clamp, oil cooler to manifold 7 (3853557) 1 Flange screw, steering pump bracket to engine 8 3853405 3 Screw, steering pump bracket to steering pump 9 3850422 1 Hose clamp, hose, water pump inlet 10 3853405 1 Screw, adjustment bracket 11 (3852196) 2 Hose clamp, hose, power steering pump to oil cooler 12 (3852496) 1 Washer, rear steering pump bracket to pump 13 3853266 2 Flange screw, steering pump bracket to engine, rear 14 3852498 1 Nut, power steering pump to bracket, stud 15 3853331 1 V-belt, power steering pump 16 3852497 1 O-ring, pressure hose to steering pump 17 3852305 1 Hose, gimbal hsg to oil cooler 18 (3852574) 1 Hose, oil cooler to steering pump, return 19 (3852457) 1 Clamp, hose to exhaust manifold 20 (3853804) 1 Pulley, power steering pump 21 (3852079) 1 Nut, clamp, oil cooler 22 3853236 1 Spacer, oil cooler, power steering 23 (3852126) 1 Screw, clamp, oil cooler 24 3852423 1 Cable tie, P/S hoses to starter solenoid 25 (3852218) 1 Clamp, engine oil cooler, power steering 26 3853809 1 Hose, pump to actuator valve, pressure 27 3853810 1 Hose, actuator valve to oil cooler 28 3853399 1 Flange screw, brace to alternator bracket 29 3853786 1 Hose clamp, hose, water to gimbal hsg 30 (3853406) 1 Screw, brace to power steering pump 31 (3855484) 1 Kit, cooler to water pump 32 (3853557) 1 Flange screw, clamp to flywheel housing 33 3851921 1 Oil cooler, power steering 34 3852434 1 Clamp, engine cable to intake manifold 3852092 1 Attaching clamp, engine cable to intake manifold, front 35 (3853315) 1 Fitting, hoses, power steering 36 3850491 1 Steering pump 37 3853786 2 Hose clamp, hose, water to oil cooler

7797200- 64- 54142783 3.0GSMNCS, 3.0GSPNCS

52475

NOTES

Front

Return

Port Port

Upd:7/17/2022

General, Engine with Mounting and Equipment

DESCRIPTION Maintenance Parts Maintenance Parts

7797200

- 20- 20

3.0GSMNCS, 3.0GSPNCS

20 SEE SEC. NOTES 54161148 3.0GSMNCS, 3.0GSPNCS 54161149 3.0GSMNCS, 3.0GSPNCS

Upd:7/17/2022

Engine

21 DESCRIPTION

Camshaft and Valve Train Crankcase Cylinder Head Flywheel Housing and Rear Mounts Front Mount

7797200

- 21- 21

3.0GSMNCS, 3.0GSPNCS

SEE SEC. 54160740 54160746 54160739 54142861 54142856

NOTES 3.0GSMNCS, 3.0GSPNCS 3.0GSMNCS, 3.0GSPNCS 3.0GSMNCS, 3.0GSPNCS 3.0GSMNCS, 3.0GSPNCS 3.0GSMNCS, 3.0GSPNCS

Upd:7/17/2022

Fuel System

23 DESCRIPTION

Carburetor Mounting Carburetor Service Kits Fuel Pump Throttle Cable Connection

7797200

- 23- 23

3.0GSMNCS, 3.0GSPNCS

SEE SEC. 54160749 54160580 54160571 54160752

NOTES 3.0GSMNCS, 3.0GSPNCS 3.0GSMNCS, 3.0GSPNCS 3.0GSMNCS, 3.0GSPNCS 3.0GSMNCS, 3.0GSPNCS

Upd:7/17/2022

Inlet and Exhaust System

25 DESCRIPTION

Exhaust, Cooling and Oil Pan Exhaust, Cooling and Oil Pan

7797200

- 25- 25

3.0GSMNCS, 3.0GSPNCS

SEE SEC. NOTES 54160741 3.0GSMNCS, 3.0GSPNCS 54160742 3.0GSMNCS, 3.0GSPNCS

Upd:7/17/2022

Cooling System

26 DESCRIPTION

Hot Water Outlet Seawater Pump Parts Seawater Pump Parts Seawater Pump, New Service Kits

7797200

- 26- 26

3.0GSMNCS, 3.0GSPNCS

SEE SEC. 54142924 54160636 54160745 54162973

NOTES 3.0GSMNCS, 3.0GSPNCS 3.0GSMNCS, 3.0GSPNCS 3.0GSMNCS, 3.0GSPNCS 3.0GSMNCS, 3.0GSPNCS

Upd:7/17/2022

Ignition and Control Systems

DESCRIPTION Ignition

7797200

- 28- 28

3.0GSMNCS, 3.0GSPNCS

28 SEE SEC. NOTES 54160738 3.0GSMNCS, 3.0GSPNCS

Upd:7/17/2022

General, Electrical System

DESCRIPTION Alternator Engine Harness and Bracket Starter

7797200

- 30- 30

3.0GSMNCS, 3.0GSPNCS

30 SEE SEC. NOTES 54142781 3.0GSMNCS, 3.0GSPNCS 54160755 3.0GSMNCS, 3.0GSPNCS 54142858 3.0GSMNCS, 3.0GSPNCS

Upd:7/17/2022

Steering

64 DESCRIPTION

Power Steering

7797200

- 64- 64

3.0GSMNCS, 3.0GSPNCS

SEE SEC. NOTES 54142783 3.0GSPNCS

Upd:7/17/2022

3.0GSMNCS, 3.0GSPNCS

REF 20 21 23 25 26 28 30 64

DESCRIPTION General, Engine with Mounting and Equipment Engine Fuel System Inlet and Exhaust System Cooling System Ignition and Control Systems General, Electrical System Steering

7797200

- - TOC

3.0GSMNCS, 3.0GSPNCS

SEE SEC. 20 21 23 25 26 28 30 64

Upd:7/17/2022