Volvo FL6 Wiring Diagram Manual - PDF DOWNLOAD

Volvo Truck Corporation Göteborg, Sweden

Service Bulletin Trucks Date

Group

No.

Release

12.04

370

137 01

Page

1(2)

This Service Bulletin is a supplement to Service Manual: Group 37 TSP197357.

Wiring diagram 12V power supply FL6 CHID B381168-

Wiring diagram 12V power supply

T3017267

Contents “12V power supply” page 2

20 018918 ENG16209

English Printed in Sweden

Volvo Truck Corporation Service Bulletin

12V power supply

T3017791

Date

Group

No.

Release

12.04

370

137 01

Page 2(2)

Volvo Truck Corporation Göteborg, Sweden

Service Bulletin Trucks Date

Group

No.

Release

12.04

370

138 01

Page

1(2)

This Service Bulletin is a supplement to Service Manual: Group 37 TSP197357.

Wiring diagram Window winders FL6 CHID B381168-

Wiring diagram window winders

T8008374

Contents “Window winders” page 2

20 018919 ENG16210

English Printed in Sweden

Volvo Truck Corporation Service Bulletin

Window winders

T3017792

Date

Group

No.

Release

12.04

370

138 01

Page 2(2)

Service Manual Trucks 37 Wiring diagram Group

FL6, FS7 LHD FL6: 151114– FS7: 147460–

TSP23698/1

Foreword The descriptions and service procedures contained in this manual are based on design and method studies placed up to February 1996.

The products are under continuous development. Vehicles and components produced after the above date may therefore have different specifications and repair methods.

When this is judged to have a significant bearing on this manual, supplementary service bulletins will be issued to cover the changes.

The new edition of this manual will update the changes.

In service procedures where the title incorporates an operation number, this is a reference to V.S.T. (Volvo Standard Times).

Service procedures which do not include an operation number in the title are for general information and no reference is made to V.S.T. The following levels of observations, cautions and warnings are used in this Service Documentation: Note: Indicates a situation, handling or circumstance which should be observed.

Important: Indicates a situation, handling or circumstance which should be emphasized so as not to lead to personal injury or damage to property.

Caution: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury or damage to property.

Warning: Indicates a potentially hazardous situation which, if not avoided, could result in death, serious injury or major damage to property.

Danger: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

Volvo Truck Corporation Göteborg, Sweden

Order number: TSP23698/1

© 1996 Volvo Truck Corporation, Göteborg, Sweden

All rights reserved. No part of this publication may be reproduced, stored in retrieval system, or transmitted in any forms by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior written permission of Volvo Truck Corporation.

Contents Component wiring diagram index ....................................................... 2 Cable harness illustration index .......................................................... 5 Fuses on circuit board (32) electrical centre ..................................... 8 Fuses ....................................................................................................... 9 Relays on circuit board (32) electrical centre .................................... 9 List of connectors ............................................................................... 10 List of components ............................................................................. 13 Abbreviations ....................................................................................... 16 Cable colour code ............................................................................... 16 Cable harness illustrations ................................................................. 17 Component wiring diagrams .............................................................. 63 Foldout A Wiring diagram AA Foldout B Wiring diagram CE Foldout C Wiring diagram HA Foldout D Wiring diagram NA Foldout E Wiring diagram ND Foldout F Wiring diagram OA Foldout G Wiring diagram OC Foldout H Wiring diagram ZA Feedback

1

Group 37 Wiring Diagram FL6, FS7 LHD

Component wiring diagram index

Component wiring diagram index Starter motor, alternator, 24 V .............................................................

Coolant level, coolant temperature, preheating, exhaust pressure governor, exhaust brake, range inhibitor, interval wipe .........

page 63

Engine control, Supercharger ..............................................................

page 64

Engine shut-off .....................................................................................

page 64

Speed limitation ....................................................................................

page 65

Parking lights, side marker lights, roof lights, tail lights, fullbeams/dipped beams, spotlights .................................................................................

2

See Foldout A

See Foldout B

Fog lights ..............................................................................................

page 66

Brake lights ...........................................................................................

page 66

Direction indicators, hazard warning lights ..........................................

page 67

Reversing lights ....................................................................................

page 68

Loading light, fifth wheel light ...............................................................

page 68

Rear fog lights ......................................................................................

page 69

Rotating warning light ...........................................................................

page 69

Interior lights, low cab ..........................................................................

page 70

Cigarette lighter ....................................................................................

page 70

Group 37 Wiring Diagram FL6, FS7 LHD

Component wiring diagram index

Horn ....................................................................................................

page 71

Windscreen wipers and washers, headlamp wipers and washers ....

page 71

Climate system ...................................................................................

See Foldout C

Heated seat ........................................................................................

page 72

Electrically heated rearview mirror .....................................................

page 72

Electrically operated rearview mirror ..................................................

page 73

Air dryer ..............................................................................................

page 73

City filter .............................................................................................

page 73

Radio, communication radio and loudspeakers .................................

page 74

Electrically operated window winder ..................................................

page 74

Power take-off ....................................................................................

page 75

Power take-off, clutch-independent ....................................................

page 75

Automatic transmission, SKMT 113 ...................................................

page 76

Diff. lock ..............................................................................................

page 77

Automatic transmission ......................................................................

page 77

SPLIT ..................................................................................................

page 77

3

Group 37 Wiring Diagram FL6, FS7 LHD

Component wiring diagram index

Air suspension ....................................................................................

Combination instrument .....................................................................

See Foldout D

Indicator lamps ...................................................................................

See Foldout E

Instruments, buzzer, rheostat .............................................................

page 79

Anti-lock brakes (ABS) .......................................................................

See Foldout F

Anti-lock brakes (ABS) .......................................................................

See Foldout G

Retarder (electro-magnetic) ...............................................................

page 80

Level control, headlights ....................................................................

page 81

6–unit fuse holder ...............................................................................

page 82

6–unit fuse holder for superstructure .................................................

page 83

Connection, extra equipment .............................................................

page 84

Earth connections ...............................................................................

4

page 78

See Foldout H

ADR (battery master switch, current limiter, emergency stop) ..........

page 85

ADR (cab heater) ...............................................................................

page 86

Group 37 Wiring Diagram FL6, FS7 LHD

Cable harness illustration index

Cable harness illustration index 1000

Cable harness, instruments ..................................................

page 20

1006

Cable harness, cab, upper ....................................................

page 23

1009

Cable harness, electric window winder .................................

1018

Cable harness, climate system .............................................

page 25

1030

Cable harness, engine ..........................................................

page 26

1031

Cable harness, automatic transmission ................................

page 29

1035

Cable harness, diff. lock ........................................................

page 31

1040

Cable harness, frame ............................................................

page 32

1042

Cable harness, tail lights .......................................................

page 34

1045

Cable harness, engage inhibitor, power take-off ..................

page 37

1046

Cable harness, closing contact, climate system ...................

page 38

1056

Cable harness, air dryer ........................................................

page 39

1057

Cable harness, chassis ........................................................

page 40

1061

Cable harness, parking heater, cab ......................................

page 49

1062

Cable harness, parking heater, frame ..................................

page 49

1063

Cable harness, trailer connection .........................................

page 50

1072A

Cable harness, air suspension ..............................................

page 51

1072B

Cable harness, air suspension ..............................................

page 52

1072C

Cable harness, air suspension ..............................................

page 52

1072D

Cable harness, air suspension ..............................................

page 52

1076

Cable harness, speed limiter, engine ...................................

page 53

1077

Cable harness, side marker light ..........................................

page 55

1084

Cable harness, cab, ABS ......................................................

page 57

1085

Cable harness, trailer connection, ABS ................................

page 58

1086

Cable harness, solenoid valve, ABS .....................................

page 59

1087

Cable harness, sensor, chassis, ABS ...................................

page 59

1088

Cable harness, sensor, ABS .................................................

page 59

1090

Cable harness, engage inhibitor, exhaust brake ..................

page 61

1091

Cable harness, electrically heated mirror .............................

1466

Cable harness, MTE cab

1467

Cable harness, MTE chassis

..................................................... ...............................................

-

page 62 page 62

5

Group 37 Wiring Diagram FL6, FS7 LHD

Cable harness illustration index

T3007857

6

Group 37 Wiring Diagram FL6, FS7 LHD

Cable harness illustration index

T3007858

7

Group 37 Wiring Diagram FL6, FS7 LHD

Fuses on circuit board (32) electrical centre

Fuses on circuit board (32) electrical centre I

Dipped beam, left ...............................

(CE23)

2

Dipped beam, right .............................

(CE26)

3

Full beams, left and right ...................

(CE28)

4

Spot lights ...........................................

(CE58)

5

Fog lights ............................................

(CG9)

6

Rear fog lights ....................................

(EG10)

7

Position light, front ..............................

(CE15)

8

Position light, roof ...............................

(CE13)

9

Side marker light, cab ........................

(CE44)

10

Tail light, side marker light, left ..........

(CE48)

11

Tail light, side marker light, rear ........

(CE53)

12

Air dryer ..............................................

(HK4)

13

Air conditioning ...................................

(HA16)

14

Flasher unit .........................................

(CN8)

15

Reversing lights ..................................

(EA7)

16

Heater, cab .........................................

(HA21)

17

Spare, ”+ 15” ......................................

(XD9)

18

Circuit board, instrument panel, ”+ 15”

(NA4)

19

Windscreen and headlight washers ...

(GA18)

20

Heated driver’s seat, seat belts .........

(HD5)

21

Diff. lock, power take-off ....................

(LF5) (LD8)

22

Combination relay ..............................

(BB14)

23

Electrically heated rearview mirrors ...

(HG8)

24

”Kick-down” .........................................

(LK3)

25

Hazard warning flashers, brake lights

(CK8)

26

Cab illumination, radio, tachograph ...

(ER17)

27

Main fuse, lights and headlamp flasher

(CE31)

28

Rotating warning light, loading light ...

(ED8)

29

Cigarette lighter, horn .........................

(EV5)

30

Fuse check with diode lamp ..............

(XD29)

8

Group 37 Wiring Diagram FL6, FS7 LHD

Relays on circuit board (32) electrical centre

Fuses 1-unit fuse holder 51 51 51

(AA25) (BG6) (LK12)

6-unit fuse holder 56 56 56 56 56 56 56 56 56 56 56 56

B B B B B B

”1” ”2” ”3” ”4” ”5” ”6” ”1” ”2” ”3” ”4” ”5” ”6”

(XA21) (XA18) (XA15) (XA12) (XA9) (XA6) (OA3) (OC3) (OA4) (OC4) (OA6) (OC6) (OA8) (OC8) (OA10) (OC10) (OA11) (OC11)

Relays on circuit board (32) electrical centre 301

Relay, fog lights ”2” ..................

(CG7)

302

Relay, spot lights ”1” ................

(CE58)

309

Relay, parking light ”9” .............

(XA5)

315 A

Relay, starting switch ”12” ........

(AA45)

315 B

Relay, starting switch ”11” ........

(AA36)

317

Relay, headlight wipers ”8” ......

(GA8)

343

Relay, rear fog lights ”3” ..........

(EG8)

345

Relay, start inhibitor ”6” ............

(AA28)

375

Relay, day running lights ”4” ....

(CE42)

375

Relay, day running lights ”5” ....

(CE50)

3005

Alternator-controlled relay ”10” .

(XA11)

9

Group 37 Wiring Diagram FL6, FS7 LHD

List of connectors

List of connectors A ADR1 ADR2 AS1 AS3 AS3 AS4 AS6 AS6 AS7 B BB3 BB4 BB5 BB6 BB7 BB8 BC3 BC4 BC5 BC6 BC7 BC8 BL3 BL4 BL5 BL6 BL7 BL8 BP1 BP2 BP3 BP4 BR1 BR2 BR3 BR4 C CA1 CA2 CA3 CA4 CA5 CA6 CA7 CA8 CA9 CB1 CB2 CB3 CB4 CB5 CB6 CB7 CB8 CB9 CC1 CC2 CC3 CC4 CC6 CC7 CC8 CC9 CD1

10

(CE38) (ZE21) (ZE19) (OA7) (OC7) (OA64) (OC64) (OA66) (OC66) (OA68) (OC68) (OA70) (OC70) (CE34) (CE17) (CE15) (CN13) (CN14) (CE17) (CE15) (PA8) (PA6) (GA11) (GA10) (GA17) (PA9) (CE28) (CE21) (CE26) (CE23) (CE27) (CE22) (MN29) (MN30) (MN21) (MN20) (MN34) (MN35) (MN33) (MN32) (CE32) (CE58) (CE59) (CG9) (CG13) (GA11) (CE23) (CE21) (CE28) (CE26) (CN7) (EA7) (CE48) (EG10) (CE53) (CK8) (CN22) (CN9) (CN20) (EN6) (ER17) (JA8) (ER20) (ED9) (CE5) (CE8) (CE11) (CE4)

CD2 CD3 CD4 CD5 CD6 CE1 CE2 CE3 CE4 CE5 CE6 CE7 CE8 CE9 CF1 CF2 CF2 CF3 CF4 CF5 CF6 CF7 CF8 CF9 CF9 CG1 CG2 CG3 CG4 CG6 CG7 CG8 CG9 CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 CH9 CJ1 CJ2 CJ3 CJ4 CJ5 CJ6 CJ7 CJ8 CJ9 CK1 CK2 CK3 CK4 CK5 CK6 CL1 CL2 CL3 CL4 CL5 CL6 CL8 CM1

(CE2) (EA12) (EA12) (AA25) (AA25) (PA8) (PA6) (BB13) (BB22) (ND43) (ND47) (CE15) (CN13) (CN14) (GA10) (LD8) (LF5) (LG4) (BB2) (BB25) (AA34) (BB7) (AA20) (LD13) (LF9) (ND18) (ND33) (ND56) (LN3) (EA7) (EA7) (BB23) (BB25) (BB11) (NA28) (AA30) (NA47) (BB12) (BB25) (ND31) (HA8) (ND23) (HA53) (HA52) (HA59) (HA58) (HA61) (HA55) (HA67) (HA64) (HA63) (XD27) (EA14) (EV9) (ND21) (XD25) (EG15) (LF33) (LF9) (LF31) (LF31) (LF15) (LF15) (LF33) (MN29)

Group 37 Wiring Diagram FL6, FS7 LHD

CM2 CM3 CM4 CM5 CM6 CM7 CM8 CM9 CN1 CN2 CO1 CO2 CO3 CR1 CR2 CR3 CS1 CS2 CS3 CS4 CS5 CS6 CS7 CS8 CT1 CT2 CT3 CT8 CT8 CT9 CT9 EA1 EA2 EA3 EA4 EB1 EB2 EB3 EB4 KO1 KO2 KO3 LF1 LF1 LF2 LF2 LR1 LR1 LR2 LR2 MO1 MO2 MO3 MO4 MT1 MT2 MT3 MT4 MT9 NC1 NC2 NC3 PA1 PA2 PA3 PA4 PA5

(MN30) (MN21) (MN20) (MN34) (MN35) (MN33) (MN32) (MN24) (LG11) (ND41) (AA16) (AA17) (LK3) (BB17) (BB19) (BB30) (HA48) (HA49) (OD24) (OD9) (OD21) (OD19) (OD16) (OD13) (HH4) (HH6) (HH3) (HG6) (HH8) (HG6) (HH10) (BB11) (BB12) (BB13) (ND33) (AA34) (AA30) (BB7) (BB2) (LK11) (LK13) (LK11) (OA32) (OC32) (OA33) (OC33) (OA48) (OC48) (OA49) (OC49) (BK10) (BK9) (BK7) (BK8) (BC2) (BC5) (BC6) (BC8) (BC8) (LD18) (LD18) (LD14) (CE62) (CE26) (CE23) (CG9) (CG13)

List of connectors

PA6 PA7 PA8 PA9 PB1 PB2 PB3 PB4 PB5 PB6 PB7 PB8 PB9 PC1 PC2 PC3 PC4 PC5 PC6 PC7 PC8 PC9 PD1 PD2 PD3 PD4 PD5 PD6 PD7 PD8 PD9 PE1 PE2 PE3 PE4 PE5 PE6 PE7 PE8 PE9 PF1 PF2 PF3 PF4 PF5 PF6 PF7 PF8 PF9 PG1 PG2 PG3 PG4 PG4 PG5 PG6 PG7 PG8 PG9 PH1 PH2 PH3 PH4 PH5 PH6 PH7 PH8

(CE28) (AA39) (CG7) (CE26) (CE36) (CE30) (CE31) (CE34) (CE33) (CE37) (CE38) (CE35) (CE32) (CE58) (CE33) (CE64) (EG8) (CE59) (CE37) (EG10) (CE21) (CE28) (CE9) (CE13) (CE15) (CE48) (CE44) (CE42) (CE40) (CE54) (CE53) (AA25) (CN8) (HA16) (AA23) (AA22) (HK4) (AA20) (EA7) (XB9) (XD9) (XB7) (XB6) (NA7) (NA4) (GA9) (HA21) (GA8) (GA9) (GA18) (HD5) (GA10) (LD8) (LF5) (LD3) (XA5) (XA6) (HG8) (XA12) (XA13) (BB14) (XA6) (XA11) (ER13) (ER17) (XA12) (LK3)

11

Group 37 Wiring Diagram FL6, FS7 LHD

PH9 PJ1 PJ2 PJ3 PJ4 PJ5 PJ6 PJ7 PJ8 PJ9 PK1 PK2 PK3 PK4 PK5 PK6 PK7 PK8 PK9 RF1 RF1 RF2 RF2 RR1 RR1 RR2 RR2 S1 S2 S3 S4 S5 S6 S7 SLF1 SLF2 SLF3 SR1 SR1 SR2 SR2 SR3 SR3 SR4 SR4 SR5 SR5 SR6 SR6 SR7 SR7 SRF1 SRF2 SRF3 TC2 TC2 TC3 TC3 TC5 TC5 U1 U2 U3 U4 VC1 VC1

12

(CK8) (ED8) (CE25) (AA45) (AA38) (CE31) (EV5) (AA36) (AA38) (EV9) (AA41) (AA40) (AA37) (AA42) (AA41) (AA38) (AA44) (CE55) (AA39) (OA41) (OC41) (OA40) (OC40) (OA56) (OC56) (OA57) (OC57) (HA21) (HA17) (HA15) (HA8) (HA8) (HA12) (HA16) (OA36) (OA35) (OA37) (OA52) (OC36) (OA51) (OC35) (OA53) (OC37) (OA60) (OC60) (OA59) (OC59) (OA61) (OC61) (OA4) (OC4) (OA44) (OA43) (OA45) (OA14) (OC14) (OA5) (OC5) (OA12) (OC12) (BK16) (BK19) (BK17) (BK18) (HA29) (HA51)

List of connectors

VC2 VC2 VG1 VG2 VG3 VG4 VG5 VG6 VG7 VG8 VG9 W1 W2 W3 W4 X1 X1 X1 X1 X2 X2 X2 X2 XA1 XA2 XB1 XB1 XB2 XB2 XB3 XC XD XF XG XG1 XG2 XH XI1 XI10 XI11 XI12 XI2 XI3 XI4 XI5 XI6 XI7 XI8 XI9 XJ XL1 XL2 XM1 XM2 XN XZ1 XZ2 XZ3 Z1 Z2 Z3 ZA1 ZA2 ZA3

(HA25) (HA52) (HA33) (HA38) (HA29) (HA36) (HA39) (HA34) (HA36) (HA41) (HA42) (NG12) (NG13) (NG14) (NG16) (HA8) (HN15) (OA16) (OC16) (HA8) (HN13) (OA27) (OC27) (HD5) (HD5) (HD5) (HD9) (HD5) (HD9) (HD5) (HG3) (HG9) (BB27) (LD8) (LF5) (LF5) (AA39) (HA29) (HA39) (HA44) (HA41) (HA29) (HA33) (HA33) (HA36) (HA36) (HA36) (HA34) (HA38) (FA4) (HK4) (HK4) (KA6) (KA4) (MN20) (XD17) (XD15) (XD20) (XD4) (XD9) (XD22) (MN4) (MN3) (MN3)

Group 37 Wiring Diagram FL6, FS7 LHD

List of components

List of components 30 A 30 B 33 34 36 36/1 36/10 36/10 36/10 36/10 36/10 36/10 36/11 36/12 36/12 36/2 36/3 36/4 36/5 36/6 36/7 36/8 36/8 36/8 36/8 36/8 36/9 42 42A 42B 42C 42D 42E 42F 51 51 51 56 56B 56B 77 77 77 77 77 77 77 78 78 78 78 78 78 79 79 79 79 79 79 79 79 79 79 100

Battery (AA2) Battery (AA2) Circuit card, indicator/warning lights (ND6) Connector (AA25) Connector, tail lamp junction box (ND41) Connector, tail lamp junction box (CN7) Connector, tail lamp junction box (CE48) Connector, tail lamp junction box (CK8) Connector, tail lamp junction box (CN20) Connector, tail lamp junction box (EA11) Connector, tail lamp junction box (EG10) Connector, tail lamp junction box (LG11) Connector, tail lamp junction box (CN9) Connector, tail lamp junction box (CN20) Connector, tail lamp junction box (LG11) Connector, tail lamp junction box (EA7) Connector, tail lamp junction box (CE48) Connector, tail lamp junction box (EG10) Connector, tail lamp junction box (CE53) Connector, tail lamp junction box (CK8) Connector, tail lamp junction box (CN22) Connector, tail lamp junction box (CE53) Connector, tail lamp junction box (CK13) Connector, tail lamp junction box (CN22) Connector, tail lamp junction box (EA7) Connector, tail lamp junction box (EG13) Connector, tail lamp junction box (LG8) Joint sleeve (ER17) Joint sleeve (MN15) Joint sleeve (MN12) Joint sleeve (MN24) Joint sleeve (MN20) Joint sleeve (MN24) Joint sleeve (MN22) Fuse holder, 1–unit (AA25) Fuse holder, 1–unit (BG6) Fuse holder, 1–unit (LK12) Fuse holder, 6–unit (XA6) Fuse holder, 6–unit (OA3) Fuse holder, 6–unit (OC3) Plug socket, 7–unit (CE46) Plug socket, 7–unit (CE53) Plug socket, 7–unit (CE55) Plug socket, 7–unit (CK4) Plug socket, 7–unit (CN7) Plug socket, 7–unit (CN9) Plug socket, 7–unit (EG9) Plug socket, 7–unit, extra (EA14) Plug socket, 7–unit, extra (EG15) Plug socket, 7–unit, extra (EV9) Plug socket, 7–unit, extra (ND21) Plug socket, 7–unit, extra (XD25) Plug socket, 7–unit, extra (XD27) Plug socket, ABS (OA10) Plug socket, ABS (OA12) Plug socket, ABS (OA14) Plug socket, ABS (OA3) Plug socket, ABS (OA5) Plug socket, ABS (OC10) Plug socket, ABS (OC12) Plug socket, ABS (OC14) Plug socket, ABS (OC3) Plug socket, ABS (OC5) Switch, headlights (CE6)

101 102 103 104 109 110 111 112 118 119 120 123 126 128 128 144 144 147 149 150 158 176 178 1104 1105 1118 1132 1135 200 202 205 L 205 R 207 212 216 217 218 223 228 229 239 239 239 239 239 245 247 251 252 253 253 253 2002 2011 2059 2065 2065 2065

Switch, full beams and dipped beams (CE28) Switch, fog lights (CG5) Switch, spot lights (CE61) Switch, loading light (ED6) Switch, hazard warning lights (CN8) Switch, rotating warning light (EN5) Switch, window winder (KA4) Switch, air conditioning (HA7) Switch, fan (HA18) Switch, windscreen wiper (GA25) Switch, windscreen washer (GA22) Switch, heated rearview mirror (HG6) Switch, diff. lock wheels, rear (LG4) Switch, power take-off, side (LD6) Switch, power take-off, side (LF5) Switch, battery master switch (AA2) Switch, battery master switch (ZE10) Switch direction indicators (CN15) Switch, horn (FA4) Switch, starting switch (AA12) Switch, tail fog lights (EG4) Switch, SPLIT (LN3) Switch, lock-up (LF15) Switch, bulb control (ND3) Switch, level control, headlights (PA8) Switch, power take-off, clutch independent (LE3) Switch, el. operated rearview mirror (HH3) Switch, cruise control (BK4) Break contact, warning light, parking brake (ND23) Break contact, warning light, oil pressure (ND33) Break contact, interior light (ER12) Break contact, interior light (ER18) Closing contact, indicator light, diff. lock, rear wheels (LG11) Closing contact, warning light, service brakes (ND56) Closing contact, brake lights (CK8) Closing contact, reversing lights (EA7) Break contact, exhaust pressure governor (BB22) Slip contact, horn (FA4) Break contact, cab lock (ND47) Closing contact, ”kick-down” (LK3) Break contact, thermal (HA41) Break contact, thermal (HA8) Break contact, thermal (HD5) Break contact, thermal (HD9) Break contact, thermal (HK4) Break contact, brake light, trailer (CK12) Closing contact, climate system (air conditioning) (HA8) Break contact, SPLIT (ND18) Closing contact, start inhibitor (AA25) Closing contact, reversing lights, autom. transm.

(EA12) Closing contact, reversing lights, autom. transm.

(LD19) Closing contact, reversing lights, autom. transm.

(LF31) Flame sensor, parking heater (HA34) Break contact, neutral (LD18) Closing contact, lock-up (LF33) Contact, wear indicator, brake linings (ND40) Contact, wear indicator, brake linings (ND41) Contact, wear indicator, brake linings (ND43)

13

Group 37 Wiring Diagram FL6, FS7 LHD

2065 301 302 308 308 309 312 315 A 315 B 317 323 324 331 343 345 360 360 375 375 376 381 3004 3004 3005 3014 F 3014 R 3018 3018 3023 3023 3024 3024/1 3024/2 3025 3025 3038 3047 3061 3066 3067 400 L 400 R 401 L 401 R 402 L 402 R 403 A 403 B 405 L 405 R 408 409 410 411 412 413 414 415 418 419 420 421 422 423 426 427 428

14

Contact, wear indicator, brake linings (ND45) Relay, fog lights (CG7) Relay, spot lights (CE58) Relay, brake lights (OA4) Relay, brake lights (OC4) Relay, parking lights (XA5) Relay, starting heater (BB7) Relay, starting switch (AA45) Relay, starting switch (AA36) Relay, headlight wiper (GA8) Relay, flasher unit (CN9) Relay, range inhibitor (LD20) Relay, eddy-retarder (OD13) Relay, fog lights, rear (EG8) Relay, start inhibitor (AA28) Relay, engage inhibitor, power take-off (LD15) Relay, engage inhibitor, power take-off (LF24) Relay, day running lights (CE42) Relay, day running lights (CE50) Relay, power take-off (LD18) Relay, extra (LK11) Relay, parking heater (HA25) Relay, parking heater (HA52) Alternator-controlled relay (XA11) Relay, level control (MN5) Relay, level control (MN22) Relay, control unit, parking heater (HA29) Relay, control unit, parking heater (HA48) Relay, information ABS (OA19) Relay, information ABS (OC19) Relay, solenoid control valve ABS (OC16) Relay, solenoid control valve ABS (OA10) Relay, solenoid control valve ABS (OA16) Relay, indicator lamp ABS (OA23) Relay, indicator lamp ABS (OC23) Relay, pole change (BC6) Relay, lock-up (LF15) Relay, retarder (OD4) Combination relay, several functions (BB14) Relay, wear indicator, brake linings (ND37) Bulb, full beams and dipped beams (CE21) Bulb, full beams and dipped beams (CE26) Bulb, fog lights (CG9) Bulb, fog lights (CG13) Bulb, spot lights (CE58) Bulb, spot lights (CE59) Bulb, loading light (ED6) Bulb, loading light (ED9) Bulb, reversing lights (EA11) Bulb, reversing lights (EA7) Bulb, parking light, left front (CE15) Bulb, parking light, right front (CE17) Bulb, brake light, left (CK8) Bulb, brake light, right (CK13) Bulb, tail light, left (CE47) Bulb, tail light, right (CE51) Bulb, side marker light, left, front (CE42) Bulb, side marker light, right, front (CE44) Bulb, side marker light, left, rear (CE50) bulb, side marker light, right, rear (CE54) Bulb, position light roof, left (CE8) Bulb, position light roof, right (CE11) Bulb, direction indicator, left, front (CN13) Bulb, direction indicator, right, front (CN14) Bulb, direction indicator, left, rear (CN20) Bulb, direction indicator, right, rear (CN22) Bulb, rotating warning lamp (EN6)

List of components

429 434 434 435 435 436 437 440 451 452 462 463 500 501 503 504 505 507 508 510 510 514 515 517 518 520 521 528 530 531 536 541 550 554 555 5004 5008 5009 5009 5010 5010 5010 5017 5017 5018 5022 5027 5028 5030 600 601 603 604 604 604 604 605 614 626 627 638 642 644 650 651

Bulb, cigarette lighter lighting (EV7) Bulb, interior light (ER11) Bulb, interior light (ER17) Bulb, bunk light (ER4) Bulb, bunk light (ER8) Bulb, controls light (CE4) Bulb, identification light, front (CE3) Bulb, heater control light (HA2) Bulb, rear fog light, left (EG10) Bulb, rear fog light, right (EG13) Bulb, side dir. light, left (CN11) Bulb, side dir. light, right (CN16) Indicator light, dir. indicator, tractor (ND8) Indicator light, dir. indicator, trailer 1 (ND7) Warning light, oil pressure, engine (ND33) Indicator light, full beams (ND10) Warning light, battery charging (ND36) Warning light, service brakes (ND26) Warning light, parking brake (ND23) Indicator light, diff. lock, rear wheels (LG6) Indicator light, diff. lock, rear wheels (ND16) Indicator light, overdrive (ND17) Indicator light, hazard warning lights (ND24) Indicator light, power take-off, side (LD3) Indicator light, power take-off, rear (LD21) Indicator light, fog light, front (CG2) Indicator light, spot light (CE61) Indicator light, preheating (ND13) Indicator light, heated rearview mirror (HG11) Indicator light, loading light (ED11) Indicator light, rear fog light (EG6) Warning light, gearbox temperature (ND31) Warning light, cab lock (ND41) Indicator light, coolant temperature (ND35) Indicator light, coolant level (ND20) Indicator lamp, rotating warning light (EN10) Indicator lamp, air suspension, manual position (ND14) Indicator lamp, vehicle, ABS (OA64) Indicator lamp, vehicle, ABS (OC64) Indicator lamp, trailer, ABS (OA66) Indicator lamp, trailer, ABS (OC66) Indicator lamp, trailer, ABS (ND21) Indicator lamp, trailer, ABS information (OA68) Indicator lamp, trailer, ABS information (OC68) Indicator lamp, power take-off, clutch-independent (LE6) Indicator lamp, retarder (OD24) Warning lamp, wear indicator/brake linings (ND39) Warning lamp, refrigerant level (ND11) Indicator lamp, city filter (HN13) Solenoid valve, exhaust brake (LF33) Solenoid valve, diff. lock, rear wheels (LG4) Solenoid valve, engine stop (BG6) Solenoid valve, power take-off, side (BK15) Solenoid valve, power take-off, side (LD8) Solenoid valve, power take-off, side (LF5) Solenoid valve, power take-off, side (LF9) Solenoid valve, power take-off, rear (BK15) Solenoid valve, range inhibitor (BB25) Solenoid valve, exhaust pressure governor (BB30) Solenoid valve, kick-down (LK3) Solenoid valve, injection pump (BK17) Solenoid valve, SPLIT (LN3) Solenoid valve, lock-up (LF15) Windscreen wiper motor (GA22) Windscreen washer motor (GA2)

Group 37 Wiring Diagram FL6, FS7 LHD

652L 652R 653 654 654 657 657 660 660 661 6004 6004 6013 F 6013 LF 6013 LR 6013 R 6013 RF 6013 RR 6052 6054 6054 6055 6056L 6056R 6057 6068 700 701 701 702 A 710 710 754 F 754 R 756 757 759 762 762 7052 7053 7057 LF 7057 LF 7057 LR 7057 LR 7057 RF 7057 RF 7057 RR 7057 RR 7065

Headlamp wiper motor (GA10) Headlamp wiper motor (GA17) Headlamp washer motor (GA7) Starter motor (AA8) Starter motor (ZE16) Fan (heater) (HA14) Fan (heater) (LK13) Alternator with charging regulator (AA32) Alternator with charging regulator (ZE21) Window winder motor (KA4) Solenoid valve, level control (MN20) Solenoid valve, level control (MN3) Solenoid control valve, ABS (OC35) Solenoid control valve, ABS (OA35) Solenoid control valve, ABS (OA51) Solenoid control valve, ABS (OC59) Solenoid control valve, ABS (OA43) Solenoid control valve, ABS (OA59) Fan motor, parking heater (HA33) Fuel pump, parking heater (HA42) Fuel pump, parking heater (HA48) Coolant pump, parking heater (HA29) Motor, level control, headlights (PA4) Motor, level control, headlights (PA11) Motor, speed limiter (BK9) Power take-off, clutch-independent (LE3) Speedometer (NG24) Tachograph (NG4) Tachograph (ZE25) Combination instrument (NA11) Timer, engine/cab heater (HA26) Timer, engine/cab heater (HA57) Pressure sensor, air (NA31) Pressure sensor, air (NA35) Temperature sensor, coolant (BB11) Fuel gauge sensor (NA28) Level indicator, coolant (BB25) Oil temperature sensor, gearbox (LK11) Oil temperature sensor, gearbox (ND31) Sensor, speedometer (NG14) Inductive sensor, bogie lift (MN29) Sensor, pole wheel, ABS (OA32) Sensor, pole wheel, ABS (OC32) Sensor, pole wheel, ABS (OA48) Sensor, pole wheel, ABS (OC48) Sensor, pole wheel, ABS (OA40) Sensor, pole wheel, ABS (OC40) Sensor, pole wheel, ABS (OA56) Sensor, pole wheel, ABS (OC56) Sensor, accelerator pedal (BC8)

List of components

800 802 L 802 R 802 R 803 A 803 A 803 B 803 B 804 805 806 807 810 812 850 858 8003 8007 8014 900 901 902 C 902 L 902 R 903 903 903 903 903 903 905 950 952 9006 9008 9008 9009 9010 9010 9011 A 9012 9020 9021 9022 9030 9071

Starting heater (BB4) Heated rearview mirror (HG3) Heated rearview mirror (HG6) Heated rearview mirror (HG9) Heated seat (HD5) Heated seat (HD9) Heated seat (HD5) Heated seat (HD9) Cigarette lighter (EV5) Rheostat (CE32) Resistance (HA36) Eddy-retarder control (OD10) Heated air dryer (HK4) El. operated rearview mirror (HH3) Horn (FA4) Buzzer, reverse warner (EA4) Thermistor, evaporator (HA38) Potentiometer (BK11) Regenerating unit, city filter (HN5) Radio (JA6) Voltage converter (JA8) Loudspeaker (JA14) Loudspeaker (JA10) Loudspeaker (JA6) Diode (BB21) Diode (HA8) Diode (HN11) Diode (JA9) Diode (LE6) Diode (ND40) Communication radio (JA17) Electric coils, eddy-retarder (OD14) Magnetic clutch, air conditioning (HA8) Glow plug, parking heater (HA37) Control unit, ABS (OA13) Control unit, ABS (OC13) Control box, air suspension, rigids (MN8) Control box, air suspension, tractors (MN20) Control box, air suspension, tractors (MN32) Control unit, speed limiter (BK4) Current limiter (ZE10) Cab heater (HA52) Control box, city filter (HN5) Mains connection 220 V, city filter (HN6) Magnetic coupling, MTE, compressor (BC2) Control unit, MTE(BC4)

15

Group 37 Wiring Diagram FL6, FS7 LHD

Cable colour code

Abbreviations ATC ................

Automatic Temperatur Control

LL ....................

Left lower

C .....................

Centre

LR ...................

Left rear

CU-HEAT ........

Cab heater

LU ...................

Left upper

D .....................

Driver

MTE ................

Mecanical compressor, D6A 250

ENG-GEN 4 ....

Helpvariant D6A/D7B

P .....................

Passenger

F .....................

Front

PTO ................

Power take off

FL6 E ..............

FL618

R .....................

Right

FL6 L ..............

FL610, FL611

RF ...................

Right front

FL6 M .............

FL612, FL614

RHD ................

Right hand drive

FL6 H ..............

FL615, FL616, FL617

RL ...................

Right lower

FS7 .................

FS717, FS718

RR ..................

Right rear

KH ...................

Day cab

RU ..................

Right upper

L ......................

Left

SKMT ..............

Side power take off

L ......................

Lower

TB ...................

Air brakes

LF ...................

Left front

TBH ................

Air brakes, hydraulic

LH ...................

Sleeper cab

UFSKR ...........

Without tachograph

LHD ................

Left hand drive

Cable colour code BL ..............

Blue

PU ..............

Purple

BN ..............

Brown

R ................

Red

GN .............

Green

SB ..............

Black

GR .............

Grey

VO .............

Violet

I ..................

Ivory

W ...............

White

LBL ............

Light blue

Y ................

Yellow

LBN ............

Light brown

OR .............

Orange

P ................

Pink

16

Note: If a cable har two colours, this is written out like the following example: Y/R = Yellow/Red.

Group 37 Wiring Diagram FL6, FS7 LHD

Cable harness illustrations

Cable harness illustrations

T3007459

17

Group 37 Wiring Diagram FL6, FS7 LHD

Cable harness illustrations

T3007460

18

Group 37 Wiring Diagram FL6, FS7 LHD

Cable harness illustrations

T3007461

19

Group 37 Wiring Diagram FL6, FS7 LHD

Cable harness illustrations

T3007462

20

Group 37 Wiring Diagram FL6, FS7 LHD

Cable harness illustrations

T3007828

21

Group 37 Wiring Diagram FL6, FS7 LHD

Cable harness illustrations

T3007464

22

Group 37 Wiring Diagram FL6, FS7 LHD

Cable harness illustrations

T3007465

23

Group 37 Wiring Diagram FL6, FS7 LHD

Cable harness illustrations

T3007466

24

Group 37 Wiring Diagram FL6, FS7 LHD

Cable harness illustrations

T3007467

25

Group 37 Wiring Diagram FL6, FS7 LHD

Cable harness illustrations

T3007829

26

Group 37 Wiring Diagram FL6, FS7 LHD

Cable harness illustrations

T3007830

27

Group 37 Wiring Diagram FL6, FS7 LHD

Cable harness illustrations

T3007831

28

Group 37 Wiring Diagram FL6, FS7 LHD

Cable harness illustrations

T3007480

29

Group 37 Wiring Diagram FL6, FS7 LHD

Cable harness illustrations

T3007481

30

Group 37 Wiring Diagram FL6, FS7 LHD

Cable harness illustrations

T3007832

31

Group 37 Wiring Diagram FL6, FS7 LHD

Cable harness illustrations

T3007833

32

Group 37 Wiring Diagram FL6, FS7 LHD

Cable harness illustrations

T3007838

33

Group 37 Wiring Diagram FL6, FS7 LHD

Cable harness illustrations

T3007834

34

Group 37 Wiring Diagram FL6, FS7 LHD

Cable harness illustrations

T3007835

35

Group 37 Wiring Diagram FL6, FS7 LHD

Cable harness illustrations

T3007486

36

Group 37 Wiring Diagram FL6, FS7 LHD

Cable harness illustrations

T3007836

37

Group 37 Wiring Diagram FL6, FS7 LHD

Cable harness illustrations

T3007837

38

Group 37 Wiring Diagram FL6, FS7 LHD

Cable harness illustrations

39 T3007489

Group 37 Wiring Diagram FL6, FS7 LHD

Cable harness illustrations

T3007839

40

Group 37 Wiring Diagram FL6, FS7 LHD

Cable harness illustrations

T3007840

41

Group 37 Wiring Diagram FL6, FS7 LHD

42

Cable harness illustrations

T3007841

Group 37 Wiring Diagram FL6, FS7 LHD

Cable harness illustrations

43 T3007843

Group 37 Wiring Diagram FL6, FS7 LHD

Cable harness illustrations

T3007844

44

Group 37 Wiring Diagram FL6, FS7 LHD

Cable harness illustrations

T3007845

45

Group 37 Wiring Diagram FL6, FS7 LHD

Cable harness illustrations

T3007846

46

Group 37 Wiring Diagram FL6, FS7 LHD

Cable harness illustrations

T3007847

47

Group 37 Wiring Diagram FL6, FS7 LHD

Cable harness illustrations

T3007848

48

Group 37 Wiring Diagram FL6, FS7 LHD

Cable harness illustrations

T3007849

49

Group 37 Wiring Diagram FL6, FS7 LHD

50

Cable harness illustrations

T3007850

Group 37 Wiring Diagram FL6, FS7 LHD

Cable harness illustrations

T3007851

51

Group 37 Wiring Diagram FL6, FS7 LHD

Cable harness illustrations

T3007492

52

Group 37 Wiring Diagram FL6, FS7 LHD

Cable harness illustrations

T3007852

53

Group 37 Wiring Diagram FL6, FS7 LHD

Cable harness illustrations

T3007853

54

Group 37 Wiring Diagram FL6, FS7 LHD

Cable harness illustrations

T3007495

55

Group 37 Wiring Diagram FL6, FS7 LHD

Cable harness illustrations

T3007496

56

Group 37 Wiring Diagram FL6, FS7 LHD

Cable harness illustrations

57

T3007854

Group 37 Wiring Diagram FL6, FS7 LHD

58

Cable harness illustrations

T3007498

Group 37 Wiring Diagram FL6, FS7 LHD

Cable harness illustrations

T3007842

59

Group 37 Wiring Diagram FL6, FS7 LHD

60

Cable harness illustrations

T3007855

Group 37 Wiring Diagram FL6, FS7 LHD

Cable harness illustrations

T3007500

61

Group 37 Wiring Diagram FL6, FS7 LHD

Cable harness illustrations

T3007856

62

Group 37 Wiring Diagram FL6, FS7 LHD

Component wiring diagrams

Component wiring diagrams

T3007778

63

Group 37 Wiring Diagram FL6, FS7 LHD

Component wiring diagrams

T3007779

64

Group 37 Wiring Diagram FL6, FS7 LHD

Component wiring diagrams

T3007781

65

Group 37 Wiring Diagram FL6, FS7 LHD

Component wiring diagrams

T3007783

66

Group 37 Wiring Diagram FL6, FS7 LHD

Component wiring diagrams

T3007785

67

Group 37 Wiring Diagram FL6, FS7 LHD

Component wiring diagrams

T3007786

68

Group 37 Wiring Diagram FL6, FS7 LHD

Component wiring diagrams

T3007788

69

Group 37 Wiring Diagram FL6, FS7 LHD

Component wiring diagrams

T3007790

70

Group 37 Wiring Diagram FL6, FS7 LHD

Component wiring diagrams

T3007792

71

Group 37 Wiring Diagram FL6, FS7 LHD

Component wiring diagrams

T3007795

72

Group 37 Wiring Diagram FL6, FS7 LHD

Component wiring diagrams

T3007797

73

Group 37 Wiring Diagram FL6, FS7 LHD

Component wiring diagrams

T3007800

74

Group 37 Wiring Diagram FL6, FS7 LHD

Component wiring diagrams

T3007802

75

Group 37 Wiring Diagram FL6, FS7 LHD

Component wiring diagrams

T3007804

76

Group 37 Wiring Diagram FL6, FS7 LHD

Component wiring diagrams

T3007805

77

Group 37 Wiring Diagram FL6, FS7 LHD

Component wiring diagrams

T3007808

78

Group 37 Wiring Diagram FL6, FS7 LHD

Component wiring diagrams

T3007811

79

Group 37 Wiring Diagram FL6, FS7 LHD

Component wiring diagrams

T3007814

80

Group 37 Wiring Diagram FL6, FS7 LHD

Component wiring diagrams

T3007815

81

Group 37 Wiring Diagram FL6, FS7 LHD

Component wiring diagrams

T3007816

82

Group 37 Wiring Diagram FL6, FS7 LHD

Component wiring diagrams

T3007817

83

Group 37 Wiring Diagram FL6, FS7 LHD

Component wiring diagrams

T3007818

84

Group 37 Wiring Diagram FL6, FS7 LHD

Component wiring diagrams

T3007820

85

Group 37 Wiring Diagram FL6, FS7 LHD

Component wiring diagrams

T3007821

86

T3007777

Foldout A Wiring diagram AA

T3007782

Foldout B Wiring diagram CE

T3007794

Foldout C Wiring diagram HA

T3007809

Foldout D Wiring diagram NA

T3007810

Foldout E Wiring diagram ND

T3007812

Foldout F Wiring diagram OA

T3007813

Foldout G Wiring diagram OC

T3007819

Foldout H Wiring diagram ZA

Feedback One of our objectives is that workshop personnel should have access to correct and appropriate service manuals where it concerns fault tracing, repairs and maintenance of Volvo trucks.

In order to maintain the high standards of our literature, your opinions and experience when using this manual would be greatly appreciated.

If you have any comments or suggestions, make a copy of this page, write down your comments and send them to us, either via telefax or mailing directly to the address listed below.

To

From

Volvo Truck Parts Corporation

..........................................................................

Dept. Product Support 31200

..........................................................................

S-405 08 GÖTEBORG

..........................................................................

Sweden

.......................................................................... .......................................................................... ..........................................................................

Fax +46 31 665858

..........................................................................

Comments/proposals ................................................................................................................................................................................ ................................................................................................................................................................................ ................................................................................................................................................................................ ................................................................................................................................................................................ ................................................................................................................................................................................ ................................................................................................................................................................................ ................................................................................................................................................................................ ................................................................................................................................................................................ ................................................................................................................................................................................ ................................................................................................................................................................................ ................................................................................................................................................................................ ................................................................................................................................................................................ ................................................................................................................................................................................ ................................................................................................................................................................................ ................................................................................................................................................................................

Concerns Service Manual: ...............................................................................................................................

Volvo Truck Corporation Göteborg, Sweden TSP23698/1 English 4500.2.96 Printed in Sweden

Service Manual Trucks 37 Wiring Diagram Group

FL6 LHD CHID B166080–

TSP 23769/1

Foreword The descriptions and service procedures contained in this manual are based on design and method studies placed up to August 1996.

The products are under continuous development. Vehicles and components produced after the above date may therefore have different specifications and repair methods.

When this is judged to have a significant bearing on this manual, supplementary service bulletins will be issued to cover the changes.

The new edition of this manual will update the changes.

In service procedures where the title incorporates an operation number, this is a reference to V.S.T. (Volvo Standard Times).

Service procedures which do not include an operation number in the title are for general information and no reference is made to V.S.T. The following levels of observations, cautions and warnings are used in this Service Documentation: Note: Indicates a situation, handling or circumstance which should be observed.

Important: Indicates a situation, handling or circumstance which should be emphasized so as not to lead to personal injury or damage to property.

Caution: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury or damage to property.

Warning: Indicates a potentially hazardous situation which, if not avoided, could result in death, serious injury or major damage to property.

Danger: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

Volvo Truck Corporation Göteborg, Sweden

Order number: TSP 23769/1

© 1996 Volvo Truck Corporation, Göteborg, Sweden

All rights reserved. No part of this publication may be reproduced, stored in retrieval system, or transmitted in any forms by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior written permission of Volvo Truck Corporation.

Contents Component wiring diagram index ....................................................... 2 Component wiring diagrams ................................................................ 5 Illustrations ........................................................................................... 32 Fuses on circuit board (32) electrical centre ................................... 85 Fuses ..................................................................................................... 86 Relays on circuit board (32) electrical centre .................................. 86 Cable harness illustration index ........................................................ 87 List of connectors ............................................................................... 90 List of components ............................................................................. 93 Abbreviations ....................................................................................... 96 Cable colour code ............................................................................... 96 Feedback

1

Group 37 Wiring Diagram FL6 LHD

Component wiring diagram index

Component wiring diagram index Starter system ......................................................................................

page 5

Coolant level, coolant temperature, preheating, exhaust pressure governor, exhaust brake, range inhibitor, interval wipe .........

page 6

Engine control, Supercharger ..............................................................

page 6

Engine shut-off .....................................................................................

page 7

Speed limitation ....................................................................................

page 7

Head lights, position lights, marker lights, DRL, spotlights .................

page 8

Front fog lights .....................................................................................

page 9

Brake lights ...........................................................................................

page 9

Direction indicators, hazard warning lights ..........................................

page 9

Reversing lights, reversing warning .....................................................

page 10

Loading light, fifth wheel light ...............................................................

page 10

Rear fog lights ......................................................................................

page 10

Rotating warning light ...........................................................................

page 11

Interior lights .........................................................................................

page 11

Cigarette lighter ....................................................................................

page 11

Horn ......................................................................................................

2

page 11

Group 37 Wiring Diagram FL6 LHD

Component wiring diagram index

Windscreen wipers and washers, headlamp wipers and washers ....

page 12

Climate unit ........................................................................................

page 12

Cab heater, PH-CAB ..........................................................................

Cab and engine heater, PH-ENGCA .................................................

page 13 page 14

Electrically heated seat ......................................................................

page 15

Electrically heated mirror ....................................................................

page 15

Electrically operated mirror ................................................................

page 15

Air dryer ..............................................................................................

page 15

Fuel filter heater .................................................................................

page 16

City filter .............................................................................................

page 16

Radio, voltage divider, loudspeaker ...................................................

page 17

Electrically operated window winder ..................................................

page 17

Electrically operated passenger door lock .........................................

page 18

Power take-off ....................................................................................

page 18

Power take-off, clutch-independent ....................................................

page 19

Automatic transmission, SKMT 113, SKMT 137 ...............................

page 19

Diff. lock ..............................................................................................

page 20

3

Group 37 Wiring Diagram FL6 LHD

Component wiring diagram index

Automatic transmission ......................................................................

Split .....................................................................................................

Bogie lift hydralic ................................................................................

4

page 20 page 20 page 21

Air suspension ....................................................................................

page 21

Instrument unit ....................................................................................

page 22

Indicator lamps ...................................................................................

page 23

Tachograph, speedometer .................................................................

page 24

Anti-lock brakes (ABS) 4-channel ......................................................

page 25

Anti-lock brakes (ABS) 2-channel ......................................................

page 26

Retarder (electro-magnetic) ...............................................................

page 27

Headlight level control ........................................................................

page 28

Extra fuses .........................................................................................

page 28

Spare relay .........................................................................................

page 29

Extra connection .................................................................................

page 29

Earth connections ...............................................................................

page 30

ADR-FRA ............................................................................................

page 31

Group 37 Wiring Diagram FL6 LHD

Component wiring diagrams

Component wiring diagrams

T3008442

5

Group 37 Wiring Diagram FL6 LHD

Component wiring diagrams

T3008443

6

Group 37 Wiring Diagram FL6 LHD

Component wiring diagrams

T3008444

7

Group 37 Wiring Diagram FL6 LHD

8

Component wiring diagrams

T3008445

Group 37 Wiring Diagram FL6 LHD

Component wiring diagrams

T3008446

9

Group 37 Wiring Diagram FL6 LHD

Component wiring diagrams

T3008447

10

Group 37 Wiring Diagram FL6 LHD

Component wiring diagrams

T3008448

11

Group 37 Wiring Diagram FL6 LHD

12

Component wiring diagrams

T3008449

Group 37 Wiring Diagram FL6 LHD

Component wiring diagrams

T3008450

13

Group 37 Wiring Diagram FL6 LHD

14

Component wiring diagrams

T3008451

Group 37 Wiring Diagram FL6 LHD

Component wiring diagrams

T3008452

15

Group 37 Wiring Diagram FL6 LHD

Component wiring diagrams

T3008453

16

Group 37 Wiring Diagram FL6 LHD

Component wiring diagrams

T3008454

17

Group 37 Wiring Diagram FL6 LHD

Component wiring diagrams

T3008455

18

Group 37 Wiring Diagram FL6 LHD

Component wiring diagrams

T3008456

19

Group 37 Wiring Diagram FL6 LHD

Component wiring diagrams

T3008457

20

Group 37 Wiring Diagram FL6 LHD

Component wiring diagrams

T3008458

21

Group 37 Wiring Diagram FL6 LHD

Component wiring diagrams

T3008459

22

Group 37 Wiring Diagram FL6 LHD

Component wiring diagrams

T3008460

23

Group 37 Wiring Diagram FL6 LHD

Component wiring diagrams

T3008461

24

Group 37 Wiring Diagram FL6 LHD

Component wiring diagrams

T3008462

25

Group 37 Wiring Diagram FL6 LHD

26

Component wiring diagrams

T3008463

Group 37 Wiring Diagram FL6 LHD

Component wiring diagrams

T3008464

27

Group 37 Wiring Diagram FL6 LHD

Component wiring diagrams

T3008465

28

Group 37 Wiring Diagram FL6 LHD

Component wiring diagrams

T3008466

29

Group 37 Wiring Diagram FL6 LHD

30

Component wiring diagrams

T3008467

Group 37 Wiring Diagram FL6 LHD

Component wiring diagrams

T3008468

31

Group 37 Wiring Diagram FL6 LHD

Illustrations

Illustrations

T3008470

32

Group 37 Wiring Diagram FL6 LHD

Illustrations

T3007460

33

Group 37 Wiring Diagram FL6 LHD

34

Illustrations

T3008546

Group 37 Wiring Diagram FL6 LHD

Illustrations

T3008471

35

Group 37 Wiring Diagram FL6 LHD

36

Illustrations

T3008472

Group 37 Wiring Diagram FL6 LHD

Illustrations

T3008473

37

Group 37 Wiring Diagram FL6 LHD

Illustrations

T3008474

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Illustrations

T3007467

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Illustrations

T3007829

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Illustrations

T3008547

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Illustrations

T3007831

42

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Illustrations

T3008543

43

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Illustrations

T3008475

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Illustrations

T3008476

45

Group 37 Wiring Diagram FL6 LHD

46

Illustrations

T3008477

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Illustrations

T3007833

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Illustrations

T3007838

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Illustrations

T3008478

49

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Illustrations

T3007835

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Illustrations

T3008548

51

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Illustrations

T3008540

52

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Illustrations

T3008541

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Illustrations

T3008542

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Illustrations

T3007837

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Illustrations

T3008549

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Illustrations

T3007839

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Illustrations

T3008479

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Illustrations

T3008480

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Illustrations

T3008481

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Illustrations

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Illustrations

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Illustrations

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Illustrations

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Illustrations

T3008484

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Illustrations

T3008485

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Illustrations

T3008486

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Illustrations

T3007850

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Illustrations

T3007851

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Illustrations

T3008487

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Illustrations

T3007852

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Illustrations

T3008550

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Illustrations

T3007495

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Illustrations

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Illustrations

T3008488

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Illustrations

T3007498

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Illustrations

T3008489

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Illustrations

T3007855

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Illustrations

T3008490

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Illustrations

T3008491

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Illustrations

T3007856

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Illustrations

T3008492

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84

Illustrations

Group 37 Wiring Diagram FL6 LHD

Fuses on circuit board (32) electrical centre

Fuses on circuit board (32) electrical centre I

Dipped beam, left ...............................

(CE23)

2

Dipped beam, right .............................

(CE26)

3

Full beams, left and right ...................

(CE28)

4

Spot lights ...........................................

(CE58)

5

Front fog lights ...................................

(CG9)

6

Rear fog lights ....................................

(EG10)

7

Parking lights ......................................

(CE15)

8

Lighting instruments ...........................

(CE13)

9

Front side marker lights .....................

(CE44)

10

Left rear lights ....................................

(CE48)

11

Right rear lights ..................................

(CE53)

12

Heated air dryer .................................

(HK4)

13

Air conditioning ...................................

(HA16)

14

Direction indicators .............................

(CN8)

15

Reversing lights ..................................

(EA7)

16

Fan and parking heater ......................

(HA21)

17

Spare, ”+ 15”, PTO clutch independant, city filter and window winder, splitter .

(XD9)

18

PCB instruments and controllamps ....

(NA4)

19

Windscreen and headlamp cleaner ...

(GA18)

20

Heated seat ........................................

(HD5)

21

Diff. lock, power take-off ....................

(LF5) (LD8)

22

Combination relay, preheating and range lock, waterlevel, interval .....................

(BB14)

23

Heated mirror, window winder ...........

(HG8)

24

”Kick-down” speed limiter ...................

(LK3)

25

Hazard warning, brake lights .............

(CK8)

26

Interior light, radio, tachograph ..........

(ER17)

27

Lighting general ..................................

(CE31)

28

Rotating warning light, loading light ...

(ED8)

29

Cigarette lighter, horn .........................

(EV5)

30

Fuse check .........................................

(XD29)

85

Group 37 Wiring Diagram FL6 LHD

Relays on circuit board (32) electrical centre

Fuses 1-unit fuse holder 51 51 51

(AA25) (BG6) (LK12)

6-unit fuse holder 56 56 56 56 56 56 56 56 56 56 56 56

B B B B B B

”1” ”2” ”3” ”4” ”5” ”6” ”1” ”2” ”3” ”4” ”5” ”6”

(XA21) (XA18) (XA15) (XA12) (XA9) (XA6) (OA3) (OC3) (OA4) (OC4) (OA6) (OC6) (OA8) (OC8) (OA10) (OC10) (OA11) (OC11)

Relays on circuit board (32) electrical centre 301

Relay, fog lights ”2” ..................

(CG7)

302

Relay, spot lights ”1” ................

(CE58)

309

Relay, parking light ”9” .............

(XA5)

315 A

Relay, starting switch ”12” ........

(AA45)

315 B

Relay, starting switch ”11” ........

(AA36)

343

Relay, rear fog lights ”3” ..........

(EG8)

345

Relay, start inhibitor ”6” ............

(AA28)

375

Relay, day running lights ”4” ....

(CE42)

375

Relay, day running lights ”5” ....

(CE50)

3005

Alternator-controlled relay ”10” .

(XA11)

86

Group 37 Wiring Diagram FL6 LHD

Cable harness illustration index

Cable harness illustration index 1000

Cable harness, instruments ..................................................

page 35

1006

Cable harness, cab, upper ....................................................

page 37

1009

Cable harness, electric window winder .................................

1018

Cable harness, air conditioning .............................................

1023

Cable harness, horn ..............................................................

1030

Cable harness, engine ..........................................................

page 40

1031

Cable harness, automatic transmission ................................

page 43

1035

Cable harness, diff. lock ........................................................

page 44

1037

Cable harness, bogie lift .......................................................

page 45

1040

Cable harness, frame ............................................................

page 47

1042

Cable harness, tail lights .......................................................

page 49

1045

Cable harness, engage inhibitor, power take off ..................

page 52

1046

Cable harness, closing contact, climate system ...................

page 55

1056

Cable harness, air dryer ........................................................

page 56

1057

Cable harness, chassis .........................................................

page 57

1061

Cable harness, parking heater, cab ......................................

page 67

1062

Cable harness, parking heater, frame ..................................

page 67

1063

Cable harness, trailer connection .........................................

page 69

1072

Cable harness, air suspension ..............................................

page 70

1076

Cable harness, speed limiter, engine ...................................

page 72

1077

Cable harness, side marking lamp .......................................

page 74

1084

Cable harness, cab, ABS ......................................................

page 76

1085

Cable harness, trailer connection, ABS ................................

page 77

1086

Cable harness, solenoid valve, ABS .....................................

page 78

1087

Cable harness, sensor, chassis, ABS ...................................

page 78

1088

Cable harness, sensor, ABS .................................................

page 78

1090

Cable harness, engage inhibitor, exhaust brake ..................

page 80

1091

Cable harness, heated mirror ...............................................

1425

Cable harness, pulse sensor-tachograph .............................

page 81

1466

Cable harness, MTE cab ......................................................

page 82

1467

Cable harness, MTE chassis ................................................

page 82

1468

Cable harness, water separator ............................................

page 83

1469

Cable harness, fuel filter heater ............................................

page 84

page 39 -

-

87

Group 37 Wiring Diagram FL6 LHD

Cable harness illustration index

T3007857

88

Group 37 Wiring Diagram FL6 LHD

Cable harness illustration index

T3008469

89

Group 37 Wiring Diagram FL6 LHD

List of connectors

List of connectors A ADR1 ADR2 AS1 AS3 AS4 AS6 AS7 B BA1 BA2 BA3 BA7 BJ1 BJ3 BJ4 BJ6 BJ7 BJ8 C CA1 CA2 CA3 CA4 CA6 CA7 CA8 CA9 CB1 CB2 CB3 CB4 CB5 CB6 CB7 CB8 CB9 CC1 CC2 CC3 CC4 CC5 CC6 CC7 CC8 CC9 CD1 CD2 CD3 CD4 CD5 CD6 CE1 CE2 CE3 CE3 CE4 CE5 CE6 CE7 CE8 CE9 CF2 CF2

90

(CE38) (HB3) (ZE21) (ZE19) (OA7) (OC7) (OA64) (OC64) (OA66) (OC66) (OA68) (OC68) (OA70) (OC70) (CE34) (HB4) (MA15) (MA16) (MA10) (MA23) (MN3) (MN4) (MN10) (MN8) (MN9) (MN7) (CE32) (HB6) (CE58) (CE59) (CG9) (CG13) (CE23) (CE21) (CE28) (CE26) (CN7) (EA7) (CE48) (EG10) (CE53) (CK8) (CN23) (CN9) (CN20) (EN6) (ER17) (JA9) (ER20) (NA48) (ED9) (CE5) (CE8) (CE11) (CE4) (CE2) (EA12) (EA12) (AA25) (AA25) (PA9) (PA10) (BB13) (PA12) (BB22) (ND43) (ND47) (CE15) (CN13) (CN14) (LD8) (LF5)

CF3 CF4 CF5 CF6 CF7 CF8 CF9 CF9 CG1 CG2 CG3 CG4 CG6 CG7 CG8 CG9 CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 CH9 CJ1 CJ2 CJ3 CJ4 CJ5 CJ6 CJ7 CJ8 CJ9 CK1 CK2 CK3 CK4 CK5 CK6 CL1 CL2 CL3 CL4 CL5 CL6 CL8 CM1 CM2 CM3 CM4 CM9 CN1 CO1 CO2 CO3 CR1 CR2 CR3 CS1 CS2 CS3 CS4 CS5

(LG12) (BB2) (BB25) (AA34) (BB7) (AA20) (LD13) (LF9) (ND18) (ND33) (ND56) (LN3) (EA7) (EA7) (BB23) (BB25) (BB11) (NA27) (AA30) (NA46) (BB12) (BB25) (ND31) (HA8) (ND23) (HC52) (HC51) (HC38) (HC37) (HC47) (HC40) (HC50) (HC45) (HC43) (XD27) (EA14) (EV9) (ND21) (XD25) (EG14) (LF33) (LF9) (LF31) (LF31) (LF15) (LF15) (LF33) (MN18) (MN19) (MN23) (MN22) (MN20) (LG23) (AA16) (AA17) (LK3) (BB17) (BB19) (BB30) (HC32) (HC34) (OD24) (OD9) (OD21)

Group 37 Wiring Diagram FL6 LHD

CS6 CS7 CS8 CT1 CT2 CT3 CT8 CT8 CT9 CT9 DD1 DD2 EA1 EA2 EA3 EA4 EB1 EB2 EB3 EB4 KO1 KO2 KO3 LF1 LF2 LR1 LR2 MO1 MO2 MO3 MO4 MT1 MT2 MT3 MT4 MT9 NC1 NC2 NC3 PA1 PA2 PA3 PA4 PA5 PA6 PA7 PA8 PA9 PB1 PB2 PB3 PB4 PB5 PB6 PB7 PB8 PB9 PC1 PC2 PC3 PC4 PC5 PC6 PC7 PC8 PC9 PD1

(OD19) (OD16) (OD13) (HH4) (HH6) (HH3) (HG6) (HH8) (HG6) (HH10) (LG10) (LG10) (BB11) (BB12) (BB13) (ND33) (AA34) (AA30) (BB7) (BB2) (LK11) (LK13) (LK11) (OA32) (OC32) (OA33) (OC33) (OA48) (OC48) (OA49) (OC49) (BK10) (BK9) (BK7) (BK8) (BC2) (BC5) (BC6) (BC8) (BC8) (LD18) (LD18) (LD14) (CE62) (CE26) (CE23) (CG9) (CG13) (CE28) (AA39) (CG7) (CE26) (CE36) (CE30) (CE31) (CE34) (CE33) (CE37) (CE38) (CE35) (CE32) (CE58) (CE33) (CE64) (EG8) (CE59) (CE37) (EG10) (CE21) (CE28) (CE9)

List of connectors

PD2 PD3 PD4 PD5 PD6 PD7 PD8 PD9 PE1 PE2 PE3 PE4 PE5 PE7 PE8 PE9 PF1 PF2 PF3 PF4 PF5 PF7 PG1 PG2 PG4 PG5 PG6 PG7 PG8 PG9 PH1 PH2 PH3 PH4 PH5 PH6 PH7 PH8 PH9 PJ1 PJ2 PJ3 PJ4 PJ5 PJ6 PJ7 PJ8 PJ9 PK1 PK2 PK3 PK4 PK5 PK6 PK7 PK8 PK9 RF1 RF2 RR1 RR2 S1 S2 S3 S4 S5 S6

(CE13) (CE15) (CE48) (CE44) (CE42) (CE40) (CE54) (CE53) (AA25) (CN8) (HA16) (AA23) (AA22) (AA20) (EA7) (XB9) (XD9) (XB7) (XB6) (NA7) (NA4) (HA21) (GA18) (HD5) (LD8) (LF5) (LD3) (XA5) (XA6) (HG8) (XA12) (XA13) (BB14) (XA6) (XA11) (ER13) (ER17) (XA12) (LK3) (CK8) (ED8) (CE25) (AA45) (AA38) (CE31) (EV5) (AA36) (AA38) (EV9) (AA41) (AA40) (AA37) (AA42) (AA41) (AA38) (AA44) (CE55) (AA39) (OA41) (OC41) (OA40) (OC40) (OA56) (OC56) (OA57) (OC57) (HA21) (HA17) (HA15) (HA8) (HA8) (HA12)

91

Group 37 Wiring Diagram FL6 LHD

S7 SLF1 SLF2 SLF3 SR1 SR2 SR3 SR4 SR5 SR6 SR7 SRF1 SRF2 SRF3 TC2 TC3 TC5 U1 U2 U3 U4 VC1 VC2 VG1 VG2 VG3 VG4 VG5 VG6 VG7 VG8 VG9 W1 W2 W3 W4 XA1 XA2 XB1 XB2

92

(HA16) (OA36) (OA35) (OA37) (OA52) (OC36) (OA51) (OC35) (OA53) (OC37) (OA60) (OC60) (OA59) (OC59) (OA61) (OC61) (OA4) (OC4) (OA44) (OA43) (OA45) (OA14) (OC14) (OA5) (OC5) (OA12) (OC12) (BK16) (BK19) (BK17) (BK18) (HC11) (HC30) (HC31) (HC7) (HC14) (HC20) (HC11) (HC17) (HC21) (HC16) (HC17) (HC23) (HC24) (NG12) (NG13) (NG14) (NG16) (HD5) (HD5) (HD5) (HD9) (HD5) (HD9)

List of connectors

XB3 XC XD XF XG XG1 XG2 XH XI1 XI2 XI3 XI4 XI5 XI6 XI7 XI8 XI9 XI10 XI11 XI12 XJ XL1 XL2 XM1 XM2 XW1 XW2 XW3 XW4 XZ1 XZ2 XW3 Z1 Z2 Z3 ZA1 ZA2 ZA3

(HD5) (HG3) (HG9) (BB27) (LD8) (LF5) (LF5) (AA39) (HC11) (HC11) (HC14) (HC14) (HC17) (HC17) (HC17) (HC16) (HC19) (HC21) (HC25) (HC23) (FA4) (HK4) (HK4) (KA6) (KA4) (NG40) (NG42) (NG43) (NG44) (XD17) (XD15) (XD20) (XD4) (XD9) (XD22) (MN12) (MN13 (MN13)

Group 37 Wiring Diagram FL6 LHD

List of components

List of components 28 28 30 A 30 A 30 B 30 B 33 34 36 36/1 36/2 36/3 36/4 36/5 36/6 36/7 36/8 36/8 36/8 36/8 36/8 36/9 36/10 36/10 36/10 36/10 36/10 36/10 36/11 36/12 36/12 42 51 51 51 56 56B 56B 77 77 77 77 77 77 77 78 78 78 78 78 78 79 79 79 79 79 79 79 79 79 79 100 101 102 103

Test connector (OA27) Test connector (OC27) Battery (AA2) Battery (ZE4) Battery (AA2) Battery (ZE4) Circuit card, indicator/warning lights (ND6) Connector (AA25) Connector, tail lamp junction box (ND41) Connector, tail lamp junction box (CN7) Connector, tail lamp junction box (EA7) Connector, tail lamp junction box (CE48) Connector, tail lamp junction box (EG10) Connector, tail lamp junction box (CE53) Connector, tail lamp junction box (CK8) Connector, tail lamp junction box (CN23) Connector, tail lamp junction box (CE53) Connector, tail lamp junction box (CK13) Connector, tail lamp junction box (CN23) Connector, tail lamp junction box (EA7) Connector, tail lamp junction box (EG12) Connector, tail lamp junction box (LG20) Connector, tail lamp junction box (CE48) Connector, tail lamp junction box (CK8) Connector, tail lamp junction box (CN20) Connector, tail lamp junction box (EA11) Connector, tail lamp junction box (EG10) Connector, tail lamp junction box (LG23) Connector, tail lamp junction box (CN9) Connector, tail lamp junction box (CN20) Connector, tail lamp junction box (LG23) Joint sleeve (ER17) Fuse holder, 1–unit (AA25) Fuse holder, 1–unit (BG6) Fuse holder, 1–unit (LK12) Fuse holder, 6–unit (XA6) Fuse holder, 6–unit (OA3) Fuse holder, 6–unit (OC3) Plug socket, 7–unit (CE46) Plug socket, 7–unit (CE53) Plug socket, 7–unit (CE55) Plug socket, 7–unit (CK4) Plug socket, 7–unit (CN7) Plug socket, 7–unit (CN9) Plug socket, 7–unit (EG9) Plug socket, 7–unit, extra (EA14) Plug socket, 7–unit, extra (EG14) Plug socket, 7–unit, extra (EV9) Plug socket, 7–unit, extra (ND21) Plug socket, 7–unit, extra (XD25) Plug socket, 7–unit, extra (XD27) Plug socket, ABS (OA10) Plug socket, ABS (OA12) Plug socket, ABS (OA14) Plug socket, ABS (OA3) Plug socket, ABS (OA5) Plug socket, ABS (OC10) Plug socket, ABS (OC12) Plug socket, ABS (OC14) Plug socket, ABS (OC3) Plug socket, ABS (OC5) Switch, headlights (CE6) Switch, full beams and dipped beams (CE28) Switch, fog lights (CG5) Switch, spot lights (CE61)

104 109 110 111 112 118 119 120 123 126 127 128 128 133 144 144 147 149 150 158 176 178 1104 1105 1107A 1107B 1118 1132 1135 1150 200 202 205 L 205 R 207

Switch, loading light (ED6) Switch, hazard warning lights (CN8) Switch, rotating warning light (EN5) Switch, window winder (KA4) Switch, air conditioning (HA7) Switch, fan (HA18) Switch, windscreen wiper (GA25) Switch, windscreen washer (GA22) Switch, heated rearview mirror (HG6) Switch, diff. lock wheels, rear (LG17) Switch, diff. lock inter axles (LG9) Switch, power take-off, side (LD6) Switch, power take-off, side (LF5) Switch, bogie lift (MA9) Switch, battery master switch (AA2) Switch, battery master switch (ZE10) Switch direction indicators (CN15) Switch, horn (FA4) Switch, starting switch (AA12) Switch, tail fog lights (EG4) Switch, SPLIT (LN3) Switch, lock-up (LF15) Switch, bulb control (ND3) Switch, level control, headlights (PA9) Switch, door lock (KH15) Switch, door lock (KH9) Switch, power take-off, clutch independent (LE3) Switch, el. operated rearview mirror (HH3) Switch, cruise control (BK4) Switch, fuel filter heater (HM8) Break contact, warning light, parking brake (ND23) Break contact, warning light, oil pressure (ND33) Break contact, interior light (ER12) Break contact, interior light (ER18) Closing contact, indicator light, diff. lock, rear wheels (LG23)

207B

Closing contact, indicator light, diff. lock, rear wheels (LG19)

211 212

Closing contact, indicator light, bogie lift (MA15) Closing contact, warning light, service brakes (ND56)

216 217 218 223 228 229 239 239 239 239 239 245 247

Closing contact, brake lights (CK8) Closing contact, reversing lights (EA7) Break contact, exhaust pressure governor (BB22) Slip contact, horn (FA4) Closing contact, cab lock (ND47) Closing contact, ”kick-down” (LK3) Break contact, thermal (HA8) Break contact, thermal (HC23) Break contact, thermal (HD5) Break contact, thermal (HD9) Break contact, thermal (HK4) Break contact, brake light, trailer (CK12) Closing contact, climate system (air conditioning) (HA8)

251 252 253

Break contact, SPLIT (ND18) Closing contact, start inhibitor (AA25) Closing contact, reversing lights, autom. transm.

(EA12)

253

Closing contact, reversing lights, autom. transm.

(LD19)

253

Closing contact, reversing lights, autom. transm.

(LF31)

2002

Flame sensor, parking heater (HC16)

93

Group 37 Wiring Diagram FL6 LHD

2003 2011 2059 2065 LF 2065 LR 2065 RF 2065 RR 301 302 308 308 309 312 313 315 A 315 B 317 323 324 331 343 345 360 360 364 375 375 376 381 3004 3004 3005 3018 3018 3018 3023 3023 3024 3024/1 3024/2 3025 3025 3038 3047 3061 3066 3067 3071 3072 3092 3103 401 L 401 R 402 L 402 R 403 A 403 B 405 L 405 R 406L 406R 408 409 410 411 412 413

94

Thermostat, parking heater (HB10) Break contact, neutral (LD18) Closing contact, lock-up (LF33) Contact, wear indicator, brake linings (ND43) Contact, wear indicator, brake linings (ND40) Contact, wear indicator, brake linings (ND45) Contact, wear indicator, brake linings (ND41) Relay, fog lights (CG7) Relay, spot lights (CE58) Relay, brake lights (OA4) Relay, brake lights (OC4) Relay, parking lights (XA5) Relay, starting heater (BB7) Relay, bogie lift motor (MA23) Relay, starting switch (AA45) Relay, starting switch (AA36) Relay, headlight wiper (GA12) Relay, flasher unit (CN9) Relay, range inhibitor (LD20) Relay, eddy-retarder (OD13) Relay, fog lights, rear (EG8) Relay, start inhibitor (AA28) Relay, engage inhibitor, power take-off (LD15) Relay, engage inhibitor, power take-off (LF24) Operating controls, bogie lift (MA14) Relay, day running lights (CE42) Relay, day running lights (CE50) Relay, power take-off (LD18) Relay, extra (LK11) Relay, parking heater (HC31) Relay, parking heater (HC7) Alternator-controlled relay (XA11) Relay, control unit, parking heater (HB8) Relay, control unit, parking heater (HC11) Relay, control unit, parking heater (HC34) Relay, information ABS (OA19) Relay, information ABS (OC19) Relay, solenoid control valve ABS (OC16) Relay, solenoid control valve ABS (OA10) Relay, solenoid control valve ABS (OA16) Relay, indicator lamp ABS (OA23) Relay, indicator lamp ABS (OC23) Relay, pole change (BC6) Relay, lock-up (LF15) Relay, retarder (OD4) Combination relay, several functions (BB14) Relay, wear indicator, brake linings (ND37) Relay, central lock, open door (KH6) Relay, central lock, lock door (KH13) Relay, height limiter (MN18) Relay, fuel filter heater (HM10) Bulb, fog lights (CG9) Bulb, fog lights (CG13) Bulb, spot lights (CE58) Bulb, spot lights (CE59) Bulb, loading light (ED6) Bulb, loading light (ED9) Bulb, reversing lights (EA11) Bulb, reversing lights (EA7) Bulb, full beams (CE21) Bulb, full beams (CE28) Bulb, parking light, left front (CE15) Bulb, parking light, right front (CE17) Bulb, brake light, left (CK8) Bulb, brake light, right (CK13) Bulb, tail light, left (CE47) Bulb, tail light, right (CE51)

List of components

414 415 418 419 420 421 422 423 426 427 428 429 434 434 435 435 436 437 440 451 452 462 463 4066L 4066R 500 501 503 504 505 507 508 510 511 513 514 515 517 518 520 521 528 530 531 536 541 550 554 555 5004 5008

Bulb, side marker light, left, front (CE42) Bulb, side marker light, right, front (CE44) Bulb, side marker light, left, rear (CE50) Bulb, side marker light, right, rear (CE54) Bulb, position light roof, left (CE8) Bulb, position light roof, right (CE11) Bulb, direction indicator, left, front (CN13) Bulb, direction indicator, right, front (CN14) Bulb, direction indicator, left, rear (CN20) Bulb, direction indicator, right, rear (CN23) Bulb, rotating warning lamp (EN6) Bulb, cigarette lighter lighting (EV7) Bulb, interior light (ER11) Bulb, interior light (ER17) Bulb, bunk light (ER4) Bulb, bunk light (ER8) Bulb, controls light (CE4) Bulb, identification light, front (CE3) Bulb, heater control light (HA2) Bulb, rear fog light, left (EG10) Bulb, rear fog light, right (EG12) Bulb, side dir. light, left (CN11) Bulb, side dir. light, right (CN16) Bulb, dipped beams (CE23) Bulb, dipped beams (CE26) Indicator light, dir. indicator, tractor (ND8) Indicator light, dir. indicator, trailer 1 (ND7) Warning light, oil pressure, engine (ND33) Indicator light, full beams (ND10) Warning light, battery charging (ND36) Warning light, service brakes (ND26) Warning light, parking brake (ND23) Indicator light, diff. lock, rear wheels (ND16) Indicator light, diff. lock, inter-axles (LG6) Indicator light, bogie lift (MA21) Indicator light, overdrive (ND17) Indicator light, hazard warning lights (ND24) Indicator light, power take-off, side (LD3) Indicator light, power take-off, rear (LD21) Indicator light, fog light, front (CG2) Indicator light, spot light (CE61) Indicator light, preheating (ND13) Indicator light, heated rearview mirror (HG11) Indicator light, loading light (ED11) Indicator light, rear fog light (EG6) Warning light, gearbox temperature (ND31) Warning light, cab lock (ND41) Indicator light, coolant temperature (ND35) Indicator light, coolant level (ND20) Indicator lamp, rotating warning light (EN10) Indicator lamp, air suspension, manual position (ND14)

5009 5009 5010 5010 5010 5017 5017 5018

Indicator Indicator Indicator Indicator Indicator Indicator Indicator Indicator (LE6)

5022 5027 5028 5030 600 601

Indicator lamp, retarder (OD24) Warning lamp, wear indicator/brake linings (ND39) Warning lamp, refrigerant level (ND11) Indicator lamp, city filter (HN13) Solenoid valve, exhaust brake (LF33) Solenoid valve, diff. lock, rear wheels (LG12)

lamp, vehicle, ABS (OA64) lamp, vehicle, ABS (OC64) lamp, trailer, ABS (OA66) lamp, trailer, ABS (OC66) lamp, trailer, ABS (ND21) lamp, trailer, ABS information (OA68) lamp, trailer, ABS information (OC68) lamp, power take-off, clutch-independent

Group 37 Wiring Diagram FL6 LHD

602 603 604 604 604 606 614 626 627 638 642 644 650 651 653 654 654 656 657 657 660 660 661 6003/6004 6013 F 6013 LF 6013 LR 6013 R 6013 RF 6013 RR 6043 6052 6054 6054 6054 6055 6056L 6056R 6057 6058 6068 700 701 701 701 702 A 710 710 754 F 754 R 756 757 759 762 762 7052 7052 7053 7057 LF 7057 LF 7057 LR

Solenoid valve, diff. lock, inter axles (LG10) Solenoid valve, engine stop (BG6) Solenoid valve, power take-off, side (LD8) Solenoid valve, power take-off, side (LF5) Solenoid valve, power take-off, side (LF9) Solenoid valve, bogie lift, up (MA10) Solenoid valve, range inhibitor (BB25) Solenoid valve, exhaust pressure governor (BB30) Solenoid valve, kick-down (LK3) Solenoid valve, injection pump (BK17) Solenoid valve, SPLIT (LN3) Solenoid valve, lock-up (LF15) Windscreen wiper motor (GA22) Windscreen washer motor (GA2) Headlamp washer motor (GA7) Starter motor (AA8) Starter motor (ZE16) Bogie lift motor (MA23) Fan (heater) (HA14) Fan (heater) (LK13) Alternator with charging regulator (AA32) Alternator with charging regulator (ZE21) Window winder motor (KA4) Solenoid valve, level control (MN22) Solenoid control valve, ABS (OC35) Solenoid control valve, ABS (OA35) Solenoid control valve, ABS (OA51) Solenoid control valve, ABS (OC59) Solenoid control valve, ABS (OA43) Solenoid control valve, ABS (OA59) Solenoid valve, air suspension, front axle (MN12) Fan motor, parking heater (HC14) Fuel pump, parking heater (HB4) Fuel pump, parking heater (HC24) Fuel pump, parking heater (HC31) Coolant pump, parking heater (HC11) Motor, level control, headlights (PA3) Motor, level control, headlights (PA9) Motor, speed limiter (BK9) Motor, door lock (KH14) Power take-off, clutch-independent (LE3) Speedometer (NG24) Tachograph (NG4) Tachograph (NG32) Tachograph (ZE25) Combined instrument (NA10) Timer, engine/cab heater (HC40) Timer, engine/cab heater (HC7) Pressure sensor, air (NA30) Pressure sensor, air (NA34) Temperature sensor, coolant (BB11) Fuel gauge sensor (NA27) Level indicator, coolant (BB25) Oil temperature sensor, gearbox (LK11) Oil temperature sensor, gearbox (ND31) Sensor, speedometer (NG14) Sensor, speedometer (NG43) Inductive sensor, bogie lift (MN18) Sensor, pole wheel, ABS (OA32) Sensor, pole wheel, ABS (OC32) Sensor, pole wheel, ABS (OA48)

List of components

7057 LR 7057 RF 7057 RF 7057 RR 7057 RR 7065 800 802 L 802 R 802 R 803 A 803 A 803 B 803 B 804 805 806 807 810 812 850 858 8003 8007 8014 8016A 8016B 8017 900 901 901 901 901E 902 C 902 L 902 R 903 903 903 903 903 903 903 905 950 952 961 961 9006 9008 9008 9009 9010 9011 A 9012 9021 9022 9030 9071

Sensor, pole wheel, ABS (OC48) Sensor, pole wheel, ABS (OA40) Sensor, pole wheel, ABS (OC40) Sensor, pole wheel, ABS (OA56) Sensor, pole wheel, ABS (OC56) Sensor, accelerator pedal (BC8) Starting heater (BB4) Heated rearview mirror (HG3) Heated rearview mirror (HG6) Heated rearview mirror (HG9) Heated seat (HD5) Heated seat (HD9) Heated seat (HD5) Heated seat (HD9) Cigarette lighter (EV5) Rheostat (CE32) Resistance (HC17) Eddy-retarder control (OD10) Heated air dryer (HK4) El. operated rearview mirror (HH3) Horn (FA4) Buzzer, reverse warner (EA4) Thermistor, evaporator (HC19) Potentiometer (BK11) Regenerating unit, city filter (HN5) Fuel filter heater (HM12) Fuel filter heater (HM15) Water separator (HM22) Radio (JA7) Voltage converter (JA9) Voltage converter (JA19) Voltage converter (JA20) Voltage converter (HB25) Loudspeaker (JA15) Loudspeaker (JA11) Loudspeaker (JA7) Diode (BB21) Diode (HA8) Diode (HN11) Diode (JA10) Diode (LE6) Diode (MA7) Diode (ND40) Communication radio (JA27) Electric coils, eddy-retarder (OD14) Magnetic clutch, air conditioning (HA8) Engine/cab heater (HB10) Engine/cab heater (HC37) Glow plug, parking heater (HC19) Control unit, ABS (OA13) Control unit, ABS (OC13) Control box, air suspension, rigids (MN3) Control box, air suspension, tractors (MN3) Control unit, speed limiter (BK4) Current limiter (ZE10) Control box, city filter (HN5) Mains connection 220 V, city filter (HN6) Magnetic coupling, MTE, compressor (BC2) Control unit, MTE (BC4)

95

Group 37 Wiring Diagram FL6 LHD

Cable colour code

Abbreviations ATC ................

Automatic Temperatur Control

CABLE-B ........

Cable for tachograph, basic

CABLE-EC ......

Cable for tachograph, European community

C .....................

Centre

D .....................

M-medium .......

Medium gross vehicle rating, 12-14ton

H-medium .......

High gross vehicle rating, 14-15 ton

E-medium .......

Extra gross vehicle rating, 16-26ton

Driver

MTE ................

Mecanical compressor, D6A 250

DRL ................

Day running light

P .....................

Passenger

ENG-GEN 4 ....

Helpvariant D6A

PH-CAB ..........

Parking heater cab

F .....................

Front

PH-ENGCA .....

Parking heater engine and cab

KH ...................

Short length cab

PTO ................

Power take off

KOBLAM .........

Clutch independent power take off

R .....................

Right

L ......................

Left

RF ...................

Right front

L ......................

Lower

RHD ................

Right hand drive

LF ...................

Left front

RL ...................

Right lower

LH ...................

Long length cab

RR ..................

Right rear

LHD ................

Left hand drive

RU ..................

Right upper

LL ....................

Left lower

SKMT ..............

Side power take off

LR ...................

Left rear

TB ...................

Air brakes

LU ...................

Left upper

TBH ................

Air brakes, hydraulic

L-medium ........

Low gross vehicle rating, 8-12ton

UFSKR ...........

Without tachograph

Cable colour code BL ..............

Blue

PU ..............

Purple

BN ..............

Brown

R ................

Red

GN .............

Green

SB ..............

Black

GR .............

Grey

VO .............

Violet

I ..................

Ivory

W ...............

White

LBL ............

Light blue

Y ................

Yellow

LBN ............

Light brown

OR .............

Orange

P ................

Pink

96

Note: If a cable har two colours, this is written out like the following example: Y/R = Yellow/Red.

Feedback One of our objectives is that workshop personnel should have access to correct and appropriate service manuals where it concerns fault tracing, repairs and maintenance of Volvo trucks.

In order to maintain the high standards of our literature, your opinions and experience when using this manual would be greatly appreciated.

If you have any comments or suggestions, make a copy of this page, write down your comments and send them to us, either via telefax or mailing directly to the address listed below.

To

From

Volvo Truck Parts Corporation

..........................................................................

Dept. Service Support 31201

..........................................................................

S-405 08 GÖTEBORG

..........................................................................

Sweden

.......................................................................... .......................................................................... ..........................................................................

Fax +46 31 661057

..........................................................................

Comments/proposals ................................................................................................................................................................................ ................................................................................................................................................................................ ................................................................................................................................................................................ ................................................................................................................................................................................ ................................................................................................................................................................................ ................................................................................................................................................................................ ................................................................................................................................................................................ ................................................................................................................................................................................ ................................................................................................................................................................................ ................................................................................................................................................................................ ................................................................................................................................................................................ ................................................................................................................................................................................ ................................................................................................................................................................................ ................................................................................................................................................................................ ................................................................................................................................................................................

Concerns Service Manual: ...............................................................................................................................

Volvo Truck Corporation Göteborg, Sweden TSP 23769/1 English 3000.11.96 Printed in Sweden

Service Manual Trucks 37 Wiring Diagram Group

FL6 RHD CHID B166080–

TSP 23790/1

Foreword The descriptions and service procedures contained in this manual are based on design and method studies placed up to August 1996.

The products are under continuous development. Vehicles and components produced after the above date may therefore have different specifications and repair methods.

When this is judged to have a significant bearing on this manual, supplementary service bulletins will be issued to cover the changes.

The new edition of this manual will update the changes.

In service procedures where the title incorporates an operation number, this is a reference to V.S.T. (Volvo Standard Times).

Service procedures which do not include an operation number in the title are for general information and no reference is made to V.S.T. The following levels of observations, cautions and warnings are used in this Service Documentation: Note: Indicates a situation, handling or circumstance which should be observed.

Important: Indicates a situation, handling or circumstance which should be emphasized so as not to lead to personal injury or damage to property.

Caution: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury or damage to property.

Warning: Indicates a potentially hazardous situation which, if not avoided, could result in death, serious injury or major damage to property.

Danger: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

Volvo Truck Corporation Göteborg, Sweden

Order number: TSP 23790/1

© 1996 Volvo Truck Corporation, Göteborg, Sweden

All rights reserved. No part of this publication may be reproduced, stored in retrieval system, or transmitted in any forms by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior written permission of Volvo Truck Corporation.

Contents Component wiring diagram index ....................................................... 2 Component wiring diagrams ................................................................ 5 Illustration index .................................................................................. 31 Unique illustrations for gearbox MD3060 ............................................ 31 Illustrations ........................................................................................... 32 Fuses on circuit board (32) electrical centre ................................... 78 Fuses ..................................................................................................... 79 Relays on circuit board (32) electrical centre .................................. 79 Cable harness illustration index ........................................................ 80 Unique illustrations for gearbox MD3060 ............................................ 80 List of connectors ............................................................................... 84 List of components ............................................................................. 87 Abbreviations ....................................................................................... 90 Cable colour code ............................................................................... 90 Feedback

1

Group 37 Wiring Diagram FL6 RHD

Component wiring diagram index

Component wiring diagram index Starter system ......................................................................................

page 5

Coolant level, coolant temperature, preheating, exhaust pressure governor, exhaust brake, range inhibitor, interval wipe .........

page 6

Engine control, Supercharger ..............................................................

page 6

Engine shut-off .....................................................................................

page 7

Speed limitation ....................................................................................

page 7

Automatic transmission, MD3060 (Alisson world transmission) ..........

Head lights, position lights, marker lights, DRL, spotlights .................

page 9

Front fog lights .....................................................................................

page 10

Brake lights ...........................................................................................

page 10

Direction indicators, hazard warning lights ..........................................

page 10

Reversing lights, reversing warning .....................................................

page 11

Loading light, fifth wheel light ...............................................................

page 11

Rear fog lights ......................................................................................

page 11

Rotating warning light ...........................................................................

page 12

Interior lights .........................................................................................

page 12

Cigarette lighter ....................................................................................

page 12

Horn ......................................................................................................

2

page 8

page 12

Group 37 Wiring Diagram FL6 RHD

Component wiring diagram index

Windscreen wipers and washers, headlamp washers .......................

page 13

Climate unit ........................................................................................

page 13

Cab heater, EBERSPACHER D1LC ..................................................

page 14

Electrically heated seat ......................................................................

page 15

Electrically heated mirror ....................................................................

page 15

Electrically operated mirror ................................................................

page 15

Air dryer ..............................................................................................

page 15

Fuel filter heater .................................................................................

page 16

City filter .............................................................................................

page 16

Radio, voltage divider, loudspeaker ...................................................

page 17

Electrically operated window winder ..................................................

page 17

Electrically operated passenger door lock .........................................

page 18

Power take-off ....................................................................................

page 18

Power take-off, clutch-independent ....................................................

page 19

Automatic transmission, SKMT 113, SKMT 137 ...............................

page 19

Diff. lock ..............................................................................................

page 20

3

Group 37 Wiring Diagram FL6 RHD

Component wiring diagram index

Automatic transmission ......................................................................

Split .....................................................................................................

4

page 20 page 20

Bogie lift hydralic ................................................................................

page 21

Air suspension ....................................................................................

page 21

Air dump drive axle ............................................................................

page 22

Instrument unit ....................................................................................

page 23

Indicator lamps ...................................................................................

page 24

Tachograph, speedometer .................................................................

page 25

Anti-lock brakes (ABS) 4-channel ......................................................

page 26

Anti-lock brakes (ABS) 2-channel ......................................................

page 27

Headlight level control ........................................................................

page 28

Extra fuses .........................................................................................

page 28

Spare relay .........................................................................................

page 29

Extra connection .................................................................................

page 29

Earth connections ...............................................................................

page 30

Group 37 Wiring Diagram FL6 RHD

Component wiring diagrams

Component wiring diagrams

T3008566

5

Group 37 Wiring Diagram FL6 RHD

Component wiring diagrams

T3008567

6

Group 37 Wiring Diagram FL6 RHD

Component wiring diagrams

T3008568

7

Group 37 Wiring Diagram FL6 RHD

8

Component wiring diagrams

T3008569

Group 37 Wiring Diagram FL6 RHD

Component wiring diagrams

T3008570

9

Group 37 Wiring Diagram FL6 RHD

10

Component wiring diagrams

T3008571

Group 37 Wiring Diagram FL6 RHD

Component wiring diagrams

T3008572

11

Group 37 Wiring Diagram FL6 RHD

Component wiring diagrams

T3008573

12

Group 37 Wiring Diagram FL6 RHD

Component wiring diagrams

T3008574

13

Group 37 Wiring Diagram FL6 RHD

Component wiring diagrams

T3008575

14

Group 37 Wiring Diagram FL6 RHD

Component wiring diagrams

T3008577

15

Group 37 Wiring Diagram FL6 RHD

Component wiring diagrams

T3008578

16

Group 37 Wiring Diagram FL6 RHD

Component wiring diagrams

T3008579

17

Group 37 Wiring Diagram FL6 RHD

Component wiring diagrams

T3008580

18

Group 37 Wiring Diagram FL6 RHD

Component wiring diagrams

T3008581

19

Group 37 Wiring Diagram FL6 RHD

Component wiring diagrams

T3008582

20

Group 37 Wiring Diagram FL6 RHD

Component wiring diagrams

T3008583

21

Group 37 Wiring Diagram FL6 RHD

Component wiring diagrams

T3008584

22

Group 37 Wiring Diagram FL6 RHD

Component wiring diagrams

T3008585

23

Group 37 Wiring Diagram FL6 RHD

24

Component wiring diagrams

T3008586

Group 37 Wiring Diagram FL6 RHD

Component wiring diagrams

T3008587

25

Group 37 Wiring Diagram FL6 RHD

26

Component wiring diagrams

T3008588

Group 37 Wiring Diagram FL6 RHD

Component wiring diagrams

T3008589

27

Group 37 Wiring Diagram FL6 RHD

Component wiring diagrams

T3008590

28

Group 37 Wiring Diagram FL6 RHD

Component wiring diagrams

T3008591

29

Group 37 Wiring Diagram FL6 RHD

30

Component wiring diagrams

T3008592

Group 37 Wiring Diagram FL6 RHD

Illustration index

Illustration index Indicator lamps and switches ................................................

page 32

Earth connections ..................................................................

page 33

1000

Cable harness, instruments ..................................................

page 34

1006

Cable harness, cab, upper ....................................................

page 36

1018

Cable harness, air conditioning .............................................

page 37

1022

Cable harness, extra light .....................................................

page 38

1030

Cable harness, engine ..........................................................

page 39

1031

Cable harness, automatic transmission ................................

page 41

1035

Cable harness, diff. lock ........................................................

page 42

1037

Cable harness, bogie lift .......................................................

page 43

1039

Cable harness, overdrive (Split) ............................................

page 45

1040

Cable harness, frame ............................................................

page 46

1042

Cable harness, tail lights .......................................................

page 47

1045

Cable harness, engage inhibitor, power take off ..................

page 48

1046

Cable harness, closing contact, climate system ...................

page 51

1056

Cable harness, air dryer ........................................................

page 52

1057

Cable harness, chassis .........................................................

page 53

1061/1062

Cable harness, parking heater ..............................................

page 58

1063

Cable harness, trailer connection .........................................

page 59

1067

Cable harness, kneeling (Air-dump) .....................................

page 60

1072

Cable harness, air suspension ..............................................

page 61

1075

Cable harness, speed limiter, cab ........................................

page 63

1076

Cable harness, speed limiter, engine ...................................

page 64

1077

Cable harness, side marking lamp .......................................

page 65

1084

Cable harness, cab, ABS ......................................................

page 66

1085

Cable harness, trailer connection, ABS ................................

page 67

1086/1088

Cable harness, solenoid valve/sensors, ABS .......................

page 68

1090

Cable harness, engage inhibitor, exhaust brake ..................

page 70

1425

Cable harness, pulse sensor-tachograph .............................

page 71

1431

Cable harness, buzzer ..........................................................

page 72

1466/1467

Cable harness, MTE .............................................................

page 73

1468

Cable harness, water separator ............................................

page 74

1469

Cable harness, fuel filter heater ............................................

page 75

Unique illustrations for gearbox MD3060 Cable harness, cab ...............................................................

page 76

Cable harness, chassis .........................................................

page 77

31

Group 37 Wiring Diagram FL6 RHD

Illustrations

Illustrations

T3008609

32

Group 37 Wiring Diagram FL6 RHD

Illustrations

T3008610

33

Group 37 Wiring Diagram FL6 RHD

34

Illustrations

T3008611

Group 37 Wiring Diagram FL6 RHD

Illustrations

T3008612

35

Group 37 Wiring Diagram FL6 RHD

36

Illustrations

T3008613

Group 37 Wiring Diagram FL6 RHD

Illustrations

T3008614

37

Group 37 Wiring Diagram FL6 RHD

Illustrations

T3008644

38

Group 37 Wiring Diagram FL6 RHD

Illustrations

T3008615

39

Group 37 Wiring Diagram FL6 RHD

Illustrations

T3007831

40

Group 37 Wiring Diagram FL6 RHD

Illustrations

T3008616

41

Group 37 Wiring Diagram FL6 RHD

42

Illustrations

T3008617

Group 37 Wiring Diagram FL6 RHD

Illustrations

T3008618

43

Group 37 Wiring Diagram FL6 RHD

Illustrations

T3008619

44

Group 37 Wiring Diagram FL6 RHD

Illustrations

T3008653

45

Group 37 Wiring Diagram FL6 RHD

Illustrations

T3008620

46

Group 37 Wiring Diagram FL6 RHD

Illustrations

T3008621

47

Group 37 Wiring Diagram FL6 RHD

48

Illustrations

T3008622

Group 37 Wiring Diagram FL6 RHD

Illustrations

T3008623

49

Group 37 Wiring Diagram FL6 RHD

Illustrations

T3008624

50

Group 37 Wiring Diagram FL6 RHD

Illustrations

T3008625

51

Group 37 Wiring Diagram FL6 RHD

52

Illustrations

T3008626

Group 37 Wiring Diagram FL6 RHD

Illustrations

T3008627

53

Group 37 Wiring Diagram FL6 RHD

Illustrations

T3008628

54

Group 37 Wiring Diagram FL6 RHD

Illustrations

T3008629

55

Group 37 Wiring Diagram FL6 RHD

56

Illustrations

T3008630

Group 37 Wiring Diagram FL6 RHD

Illustrations

T3008631

57

Group 37 Wiring Diagram FL6 RHD

58

Illustrations

T3008632

Group 37 Wiring Diagram FL6 RHD

Illustrations

T3008652

59

Group 37 Wiring Diagram FL6 RHD

Illustrations

T3008633

60

Group 37 Wiring Diagram FL6 RHD

Illustrations

T3008634

61

Group 37 Wiring Diagram FL6 RHD

62

Illustrations

T3008635

Group 37 Wiring Diagram FL6 RHD

Illustrations

T3008636

63

Group 37 Wiring Diagram FL6 RHD

64

Illustrations

T3008637

Group 37 Wiring Diagram FL6 RHD

Illustrations

T3008638

65

Group 37 Wiring Diagram FL6 RHD

Illustrations

T3008639

66

Group 37 Wiring Diagram FL6 RHD

Illustrations

T3008640

67

Group 37 Wiring Diagram FL6 RHD

68

Illustrations

T3008641

Group 37 Wiring Diagram FL6 RHD

Illustrations

T3008642

69

Group 37 Wiring Diagram FL6 RHD

70

Illustrations

T3008643

Group 37 Wiring Diagram FL6 RHD

Illustrations

T3008645

71

Group 37 Wiring Diagram FL6 RHD

72

Illustrations

T3008646

Group 37 Wiring Diagram FL6 RHD

Illustrations

T3008647

73

Group 37 Wiring Diagram FL6 RHD

74

Illustrations

T3008648

Group 37 Wiring Diagram FL6 RHD

Illustrations

T3008649

75

Group 37 Wiring Diagram FL6 RHD

76

Illustrations

T3008650

Group 37 Wiring Diagram FL6 RHD

Illustrations

T3008651

77

Group 37 Wiring Diagram FL6 RHD

Fuses on circuit board (32) electrical centre

Fuses on circuit board (32) electrical centre I

Dipped beam, left ...............................

(CE23)

2

Dipped beam, right .............................

(CE26)

3

Full beams, left and right ...................

(CE28)

4

Spot lights ...........................................

(CE58)

5

Front fog lights ...................................

(CG9)

6

Rear fog lights ....................................

(EG10)

7

Parking lights ......................................

(CE15)

8

Lighting instruments ...........................

(CE13)

9

Front side marker lights .....................

(CE44)

10

Left rear lights ....................................

(CE48)

11

Right rear lights ..................................

(CE53)

12

Heated air dryer .................................

(HK4)

13

Air conditioning ...................................

(HA16)

14

Direction indicators .............................

(CN8)

15

Reversing lights ..................................

(EA7)

16

Fan and parking heater ......................

(HA21)

17

Spare, ”+ 15”, PTO clutch independant, city filter and window winder, splitter .

(XD11)

18

Instruments and controllamps ............

(NA4)

19

Windscreen and headlamp cleaner ...

(GA18)

20

Heated seat ........................................

(HD5)

21

Diff. lock, power take-off ....................

(LF5) (LD8)

22

Combination relay, preheating and range lock, waterlevel, interval .....................

(BB14)

23

Heated mirror, window winder ...........

(HG8)

24

”Kick-down” speed limiter ...................

(LK3)

25

Hazard warning, brake lights .............

(CK8)

26

Interior light, radio, tachograph ..........

(ER17)

27

Lighting general ..................................

(CE31)

28

Rotating warning light, loading light ...

(ED8)

29

Cigarette lighter, horn .........................

(EV5)

30

Fuse check .........................................

(XD29)

78

Group 37 Wiring Diagram FL6 RHD

Relays on circuit board (32) electrical centre

Fuses 1-unit fuse holder 51 51 51 51

(AA25) (BG6) (LK12) (BM6)

6-unit fuse holder 56 56 56 56 56 56 56 56 56 56 56 56

B B B B B B

”1” ”2” ”3” ”4” ”5” ”6” ”1” ”2” ”3” ”4” ”5” ”6”

(XA21) (XA18) (XA15) (XA12) (XA9) (XA6) (OA3) (OC3) (OA4) (OC4) (OA6) (OC6) (OA8) (OC8) (OA10) (OC10) (OA11) (OC11)

Relays on circuit board (32) electrical centre 301

Relay, fog lights ”2” ..................

(CG7)

302

Relay, spot lights ”1” ................

(CE58)

309

Relay, parking light ”9” .............

(XA5)

315 A

Relay, starting switch ”12” ........

(AA45)

315 B

Relay, starting switch ”11” ........

(AA36)

343

Relay, rear fog lights ”3” ..........

(EG8)

345

Relay, start inhibitor ”6” ............

(AA28)

375

Relay, day running lights ”4” ....

(CE42)

375

Relay, day running lights ”5” ....

(CE50)

3005

Alternator-controlled relay ”10” .

(XA11)

79

Group 37 Wiring Diagram FL6 RHD

Cable harness illustration index

Cable harness illustration index 1000

Cable harness, instruments ..................................................

page 34

1006

Cable harness, cab, upper ....................................................

page 36

1018

Cable harness, air conditioning .............................................

page 37

1022

Cable harness, extra light .....................................................

page 38

1030

Cable harness, engine ..........................................................

page 39

1031

Cable harness, automatic transmission ................................

page 41

1035

Cable harness, diff. lock ........................................................

page 42

1037

Cable harness, bogie lift .......................................................

page 43

1039

Cable harness, overdrive (Split) ............................................

page 45

1040

Cable harness, frame ............................................................

page 46

1042

Cable harness, tail lights .......................................................

page 47

1045

Cable harness, engage inhibitor, power take off ..................

page 48

1046

Cable harness, closing contact, climate system ...................

page 51

1056

Cable harness, air dryer ........................................................

page 52

1057

Cable harness, chassis .........................................................

page 53

1061

Cable harness, parking heater, cab ......................................

page 58

1062

Cable harness, parking heater, frame ..................................

page 58

1063

Cable harness, trailer connection .........................................

page 59

1067

Cable harness, kneeling (Air-dump) .....................................

page 60

1072

Cable harness, air suspension ..............................................

page 61

1075

Cable harness, speed limiter, cab ........................................

page 63

1076

Cable harness, speed limiter, engine ...................................

page 64

1077

Cable harness, side marking lamp .......................................

page 65

1084

Cable harness, cab, ABS ......................................................

page 66

1085

Cable harness, trailer connection, ABS ................................

page 67

1086

Cable harness, solenoid valve, ABS .....................................

page 68

1088

Cable harness, sensor, ABS .................................................

page 68

1090

Cable harness, engage inhibitor, exhaust brake ..................

page 70

1425

Cable harness, pulse sensor-tachograph .............................

page 71

1431

Cable harness, buzzer ..........................................................

page 72

1466

Cable harness, MTE cab ......................................................

page 73

1467

Cable harness, MTE chassis ................................................

page 73

1468

Cable harness, water separator ............................................

page 74

1469

Cable harness, fuel filter heater ............................................

page 75

Unique illustrations for gearbox MD3060

80

Cable harness, cab ...............................................................

page 76

Cable harness, chassis .........................................................

page 77

Group 37 Wiring Diagram FL6 RHD

Cable harness illustration index

T3008606

81

Group 37 Wiring Diagram FL6 RHD

Cable harness illustration index

T3008607

82

Group 37 Wiring Diagram FL6 RHD

Cable harness illustration index

T3008608

83

Group 37 Wiring Diagram FL6 RHD

List of connectors

List of connectors A AS1 AS3 AS4 AS6 AS7 B BA1 BA2 BA3 BA7 BJ1 BJ3 BJ4 BJ6 BJ7 BJ8 C CA1 CA2 CA3 CA4 CA6 CA7 CA8 CA9 CB1 CB2 CB3 CB4 CB5 CB6 CB7 CB8 CB9 CC CC1 CC2 CC3 CC4 CC5 CC6 CC7 CC8 CC9 CD CD1 CD2 CD3 CD4 CD5 CD6 CE CE1 CE2 CE3 CE3 CE4 CE5 CE6 CE7 CE8 CE9 CF

84

(BM49) (HB3) (OA7) (OC7) (OA64) (OC64) (OA66) (OC66) (OA68) (OC68) (OA70) (OC70) (BM49) (HB4) (MA15) (MA16) (MA10) (MA23) (MN3) (MN4) (MN10) (MN8) (MN9) (MN7) (HB6) (CE58) (CE59) (CG9) (CG13) (CE23) (CE21) (CE28) (CE26) (CN7) (EA11) (CE48) (EG10) (CE53) (CK8) (CN23) (CN9) (CN20) (BM34) (EN6) (ER17) (JA9) (ER20) (NA48) (ED9) (CE5) (CE8) (CE11) (BM33) (CE4) (CE2) (EA16) (EA16) (AA25) (AA25) (BM30) (PA9) (PA10) (BB13) (PA12) (BB22) (ND43) (ND42) (CE15) (CN13) (CN14) (BM29)

CF2 CF2 CF3 CF4 CF5 CF6 CF7 CF8 CF9 CF9 CG CG1 CG2 CG3 CG4 CG6 CG7 CG8 CG9 CH CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 CK1 CK2 CK3 CK4 CK5 CK6 CL1 CL2 CL3 CL4 CL5 CL6 CL8 CM1 CM2 CM3 CM4 CM9 CN1 CN2 CO1 CO2 CO3 CP1 CR CR1 CR2 CR3 CS CT1 CT2 CT3 CT8 CT8 CT9 CT9

(LD8) (LF5) (LG12) (BB2) (BB25) (AA35) (BB7) (AA21) (LD11) (LF9) (BM27) (ND18) (ND33) (ND56) (LN3) (EA11) (EA11) (BB23) (BB25) (BM28) (BB11) (NA27) (AA31) (NA46) (BB12) (BB25) (ND31) (HA8) (XD27) (EA19) (EV9) (ND22) (XD25) (EG15) (LF33) (LF9) (LF31) (LF31) (LF15) (LF15) (LF33) (MN18) (MN19) (MN23) (MN22) (MN20) (LG23) (ND40) (AA16) (AA18) (LK3) (EA2) (BM32) (BB17) (BB19) (BB30) (BM31) (HH4) (HH6) (HH3) (HG2) (HH8) (HG2) (HH10)

Group 37 Wiring Diagram FL6 RHD

DD1 DD2 EA1 EA2 EA3 EA4 EB1 EB2 EB3 EB4 KD1 KD2 KO1 KO2 KO3 LF1 LF2 LR1 LR2 MO1 MO2 MO3 MO4 MT1 MT2 MT3 MT4 MT9 P1 P2 PA1 PA2 PA3 PA4 PA5 PA6 PA7 PA8 PA9 PB1 PB2 PB3 PB4 PB5 PB6 PB7 PB8 PB9 PC1 PC2 PC3 PC4 PC5 PC6 PC7 PC8 PC9 PD1 PD2 PD3 PD4 PD5 PD6 PD7 PD8 PD9 PE1

(LG10) (LG10) (BB11) (BB12) (BB13) (ND33) (AA35) (AA31) (BB7) (BB2) (BM30) (BM30) (LK11) (LK13) (LK11) (OA32) (OC32) (OA33) (OC33) (OA48) (OC48) (OA49) (OC49) (BK10) (BK9) (BK7) (BK8) (BC2) (BC5) (BC6) (BC8) (BC8) (BM4) (BM6) (CE62) (CE26) (CE23) (CG9) (CG13) (CE28) (AA40) (CG7) (CE26) (CE36) (CE30) (CE31) (CE34) (CE33) (CE37) (CE38) (CE35) (CE32) (CE58) (CE33) (CE64) (EG8) (CE59) (CE37) (EG10) (CE21) (CE28) (CE9) (CE13) (CE15) (CE48) (CE44) (CE42) (CE40) (CE54) (CE53) (AA25)

List of connectors

PE2 PE3 PE4 PE5 PE6 PE7 PE8 PE9 PF1 PF2 PF3 PF4 PF5 PF7 PG1 PG2 PG4 PG5 PG6 PG7 PG8 PG9 PH1 PH2 PH3 PH4 PH5 PH6 PH7 PH8 PH9 PJ1 PJ2 PJ3 PJ4 PJ5 PJ6 PJ7 PJ8 PJ9 PK1 PK2 PK3 PK4 PK5 PK6 PK7 PK8 PK9 PT1 PT2 PT3 PTC1 PTC2 PTC3 RA1 RA2 RA3 RA4 RA5 RA6 RA8 RA9 RB1 RB2 RB4 RB5

(CN8) (HA16) (AA24) (AA22) (HK4) (AA21) (EA11) (XB9) (XD11) (XB7) (XB6) (NA7) (NA4) (HA21) (GA18) (HD5) (LD8) (LF5) (LD3) (XA5) (XA6) (HG8) (XA12) (XA13) (BB14) (XA6) (XA11) (ER13) (ER17) (XA12) (LK3) (CK8) (ED8) (CE25) (AA46) (AA39) (CE31) (EV5) (AA38) (AA39) (EV9) (AA42) (AA42) (AA39) (AA43) (AA43) (AA40) (AA45) (CE55) (AA41) (BM56) (BM53) (BM53) (BM57) (BM55) (BM51) (HG9) (HG8) (KA5) (KA9) (HD3) (HD3) (XD3) (XD17) (LD10) (LD9) (EA19) (EA3) (LD3)

85

Group 37 Wiring Diagram FL6 RHD

RB6 RB7 RB8 RC3 RD1 RD2 RD3 RD4 RD5 RD6 RD7 RD8 RD9 RD10 RD11 RD12 RD13 RD14 RD15 RD16 RD17 RD18 RD19 RD22 RF1 RF2 RR1 RR2 S1 S2 S3 S4 S5 S6 S7 SLF1 SLF2 SLF3 SR1 SR2 SR3 SR4 SR5 SR6 SR7 SRF1 SRF2 SRF3 TA TB TC TC2 TC3 TC5 TD TE TF TG TH TJ TK TL TM TN TP TU

86

(EG2) (EG2) (EG5) (XD9) (BK11) (BM42) (BK12) (BM45) (BK13) (BM44) (BM37) (HG9) (BM36) (HG8) (BM38) (KA5) (BM41) (KA9) (BM46) (HD3) (BM43) (HD3) (XD3) (XD17) (LD10) (LD9) (LD3) (EA3) (EA3) (EG2) (EG2) (EG5) (XD9) (OA41) (OC41) (OA40) (OC40) (OA56) (OC56) (OA57) (OC57) (HA21) (HA17) (HA15) (HA8) (HA8) (HA12) (HA16) (OA36) (OA35) (OA37) (OA52) (OC36) (OA51) (OC35) (OA53) (OC37) (OA60) (OC60) (OA59) (OC59) (OA61) (OC61) (OA4) (OC4) (OA44) (OA43) (OA45) (BM15) (BM19) (BM16) (OA22) (OC14) (OA5) (OC5) (OA20) (OC12) (BM4) (BM7) (BM12) (BM21) (BM14) (BM20) (BM17) (BM13) (BM18) (BM22) (BM5) (BM11)

List of connectors

TV TW TX TY U1 U2 U3 U4 VM1 VM2 VM3 VM4 VM5 VM6 VM7 VM8 VM9 VM10 VM11 VM12 VM13 VM14 VW1 VW2 VW3 VW5 VW8 VW9 VW12 VW13 VW14 VW16 W1 W2 W3 W4 XA1 XA2 XB1 XB2 XB3 XC XD XF XG XG1 XG2 XH XJ XL1 XL2 XM1 XM2 XW1 XW2 XW3 XW4 Z1 Z2 Z3 ZA1 ZA2 ZA3

(BM6) (BM10) (BM8) (BM9) (BK16) (BK19) (BK17) (BK18) (BM20) (BM58) (BM8) (BM51) (BM23) (BM60) (BM58) (BM54) (BM7) (BM6) (BM15) (BM4) (BM5) (BM26) (BM28) (BM55) (BM62) (BM49) (BM30) (BM61) (BM32) (BM12) (BM43) (BM37) (NG12) (NG13) (NG14) (NG16) (HD5) (HD5) (HD5) (HD9) (HD5) (HD9) (HD5) (HD9) (HG6) (HG9) (BB27) (LD8) (LF5) (LF5) (AA40) (FA4) (HK4) (HK4) (KA6) (KA8) (NG40) (NG41) (NG42) (NG44) (XD3) (XD5) (XD9) (XD11) (XD17) (XD19) (MN12) (MN13) (MN13)

Group 37 Wiring Diagram FL6 RHD

List of components

List of components 28 28 28 30 A 30 B 33 34 36 36/1 36/2 36/3 36/4 36/5 36/6 36/7 36/8 36/8 36/8 36/8 36/8 36/9 36/10 36/10 36/10 36/10 36/10 36/10 36/11 36/12 36/12 42 51 51 51 51 56 56B 56B 77 77 77 77 77 77 77 78 78 78 78 78 78 79 79 79 79 79 79 79 79 79 79 100 101 102 103

Test connector (BM43) Test connector (OA27) Test connector (OC27) Battery (AA2) Battery (AA2) Circuit card, indicator/warning lights (ND6) Connector (AA25) Connector, tail lamp junction box (ND40) Connector, tail lamp junction box (CN7) Connector, tail lamp junction box (EA11) Connector, tail lamp junction box (CE48) Connector, tail lamp junction box (EG10) Connector, tail lamp junction box (CE53) Connector, tail lamp junction box (CK8) Connector, tail lamp junction box (CN23) Connector, tail lamp junction box (CE53) Connector, tail lamp junction box (CK13) Connector, tail lamp junction box (CN23) Connector, tail lamp junction box (EA11) Connector, tail lamp junction box (EG13) Connector, tail lamp junction box (LG20) Connector, tail lamp junction box (CE48) Connector, tail lamp junction box (CK8) Connector, tail lamp junction box (CN20) Connector, tail lamp junction box (EA16) Connector, tail lamp junction box (EG10) Connector, tail lamp junction box (LG23) Connector, tail lamp junction box (CN9) Connector, tail lamp junction box (CN20) Connector, tail lamp junction box (LG23) Joint sleeve (ER17) Fuse holder, 1–unit (AA25) Fuse holder, 1–unit (BG6) Fuse holder, 1–unit (BM6) Fuse holder, 1–unit (LK12) Fuse holder, 6–unit (XA6) Fuse holder, 6–unit (OA3) Fuse holder, 6–unit (OC3) Plug socket, 7–unit (CE46) Plug socket, 7–unit (CE53) Plug socket, 7–unit (CE55) Plug socket, 7–unit (CK4) Plug socket, 7–unit (CN7) Plug socket, 7–unit (CN9) Plug socket, 7–unit (EG9) Plug socket, 7–unit, extra (EA19) Plug socket, 7–unit, extra (EG15) Plug socket, 7–unit, extra (EV9) Plug socket, 7–unit, extra (ND21) Plug socket, 7–unit, extra (XD25) Plug socket, 7–unit, extra (XD27) Plug socket, ABS (OA20) Plug socket, ABS (OA22) Plug socket, ABS (OA3) Plug socket, ABS (OA5) Plug socket, ABS (OA8) Plug socket, ABS (OC10) Plug socket, ABS (OC12) Plug socket, ABS (OC14) Plug socket, ABS (OC3) Plug socket, ABS (OC5) Switch, headlights (CE6) Switch, full beams and dipped beams (CE28) Switch, fog lights (CG5) Switch, spot lights (CE61)

104 109 110 111 112 118 119 120 123 126 127 128 128 133 144 147 149 150 158 176 178 1104 1105 1107A 1107B 1118 1122 1123 1132 1134 1134 1135 1143 1150 200 202 205 L 205 R 207

Switch, loading light (ED6) Switch, hazard warning lights (CN8) Switch, rotating warning light (EN5) Switch, window winder (KA6) Switch, air conditioning (HA7) Switch, fan (HA18) Switch, windscreen wiper (GA25) Switch, windscreen washer (GA22) Switch, heated rearview mirror (HG6) Switch, diff. lock wheels, rear (LG17) Switch, diff. lock inter axles (LG9) Switch, power take-off, side (LD6) Switch, power take-off, side (LF5) Switch, bogie lift (MA9) Switch, battery master switch (AA2) Switch direction indicators (CN15) Switch, horn (FA4) Switch, starting switch (AA12) Switch, tail fog lights (EG4) Switch, SPLIT (LN3) Switch, lock-up (LF15) Switch, bulb control (ND3) Switch, level control, headlights (PA9) Switch, door lock (KH15) Switch, door lock (KH9) Switch, power take-off, clutch independent (LE3) Switch, retarder (BM42) Switch, air evacuation (MV4) Switch, el. operated rearview mirror (HH3) Switch, reverse warner (BM35) Switch, reverse warner (EA3) Switch, cruise control (BK4) Switch, seat heater (HD5) Switch, fuel filter heater (HM8) Break contact, warning light, parking brake (ND23) Break contact, warning light, oil pressure (ND33) Break contact, interior light (ER12) Break contact, interior light (ER18) Closing contact, indicator light, diff. lock, rear wheels (LG23)

207B

Closing contact, indicator light, diff. lock, rear wheels (LG19)

209

Closing contact, indicator light, power take–off, side (BM56)

211 212

Closing contact, indicator light, bogie lift (MA15) Closing contact, warning light, service brakes (ND56)

216 217 218 223 228 229 229 239 239 239 239 245 247

Closing contact, brake lights (CK8) Closing contact, reversing lights (EA11) Break contact, exhaust pressure governor (BB22) Slip contact, horn (FA4) Closing contact, cab lock (ND47) Closing contact, ”kick-down” (BM30) Closing contact, ”kick-down” (LK3) Break contact, thermal (HA8) Break contact, thermal (HD5) Break contact, thermal (HD9) Break contact, thermal (HK4) Break contact, brake light, trailer (CK12) Closing contact, climate system (air conditioning) (HA8)

251 252 253

Break contact, SPLIT (ND18) Closing contact, start inhibitor (AA25) Closing contact, reversing lights, autom. transm.

(EA16)

87

Group 37 Wiring Diagram FL6 RHD

253

Closing contact, reversing lights, autom. transm.

(LD20)

253

Closing contact, reversing lights, autom. transm.

(LF31)

2003 2059 2062 2065 LF 2065 LR 2065 RF 2065 RR 300 301 302 305 308 308 308 309 312 313 315 A 315 B 317 323 332A 332B 343 345 360 360 364 375 375 376 381 3005 3018 3023 3023 3024 3024/1 3024/2 3025 3025A 3025B 3025C 3038 3047 3048 3061 3066 3067 3071 3072 3092 3103 401 L 401 R 402 L 402 R 403 A 403 B 405 L 405 R 406L 406R

Thermostat, parking heater (HB10) Closing contact, lock-up (LF33) Closing contact, air evacuation (MV15) Contact, wear indicator, brake linings (ND43) Contact, wear indicator, brake linings (ND40) Contact, wear indicator, brake linings (ND45) Contact, wear indicator, brake linings (ND41) Relay, headlights (CE26) Relay, fog lights (CG7) Relay, spot lights (CE58) Relay, reversing lights (BM19) Relay, brake lights (BM48) Relay, brake lights (OA4) Relay, brake lights (OC4) Relay, parking lights (XA5) Relay, starting heater (BB7) Relay, bogie lift motor (MA23) Relay, starting switch (AA46) Relay, starting switch (AA38) Relay, headlight wiper (GA12) Relay, flasher unit (CN9) Relay, brake lights, eddy-retarder (BM21) Relay, brake lights, eddy-retarder (BM23) Relay, fog lights, rear (EG8) Relay, start inhibitor (AA29) Relay, engage inhibitor, power take-off (LD15) Relay, engage inhibitor, power take-off (LF24) Operating controls, bogie lift (MA14) Relay, day running lights (CE42) Relay, day running lights (CE50) Relay, power take-off (BM51) Relay, extra (LK11) Alternator-controlled relay (XA11) Relay, control unit, parking heater (HB8) Relay, information ABS (OA26) Relay, information ABS (OC19) Relay, solenoid control valve ABS (OC16) Relay, solenoid control valve ABS (OA10) Relay, solenoid control valve ABS (OA16) Relay, indicator lamp ABS (OC23) Relay, indicator lamp ABS (OA23) Relay, indicator lamp ABS (OA10) Relay, indicator lamp ABS (OA16) Relay, pole change (BC6) Relay, lock-up (LF15) Relay, dim-dip (CE15) Relay, retarder (BM31) Combination relay, several functions (BB14) Relay, wear indicator, brake linings (ND36) Relay, central lock, open door (KH6) Relay, central lock, lock door (KH13) Relay, height limiter (MN18) Relay, fuel filter heater (HM10) Bulb, fog lights (CG9) Bulb, fog lights (CG13) Bulb, spot lights (CE58) Bulb, spot lights (CE59) Bulb, loading light (ED6) Bulb, loading light (ED9) Bulb, reversing lights (EA16) Bulb, reversing lights (EA11) Bulb, full beams (CE21) Bulb, full beams (CE28)

88

List of components

408 409 410 411 412 413 414 415 418 419 420 421 422 423 426 427 428 429 434 434 435 435 436 437 440 451 452 462 463 4066L 4066R 500 501 503 504 505 507 508 510 511 513 514 515 517 518 520 521 528 530 531 536 541 541 550 554 555 5004 5008

Bulb, parking light, left front (CE15) Bulb, parking light, right front (CE17) Bulb, brake light, left (CK8) Bulb, brake light, right (CK13) Bulb, tail light, left (CE47) Bulb, tail light, right (CE51) Bulb, side marker light, left, front (CE42) Bulb, side marker light, right, front (CE44) Bulb, side marker light, left, rear (CE50) Bulb, side marker light, right, rear (CE54) Bulb, position light roof, left (CE8) Bulb, position light roof, right (CE11) Bulb, direction indicator, left, front (CN13) Bulb, direction indicator, right, front (CN14) Bulb, direction indicator, left, rear (CN20) Bulb, direction indicator, right, rear (CN23) Bulb, rotating warning lamp (EN6) Bulb, cigarette lighter lighting (EV7) Bulb, interior light (ER11) Bulb, interior light (ER17) Bulb, bunk light (ER4) Bulb, bunk light (ER8) Bulb, controls light (CE4) Bulb, identification light, front (CE3) Bulb, heater control light (HA2) Bulb, rear fog light, left (EG10) Bulb, rear fog light, right (EG13) Bulb, side dir. light, left (CN11) Bulb, side dir. light, right (CN16) Bulb, dipped beams (CE23) Bulb, dipped beams (CE26) Indicator light, dir. indicator, tractor (ND8) Indicator light, dir. indicator, trailer 1 (ND7) Warning light, oil pressure, engine (ND33) Indicator light, full beams (ND10) Warning light, battery charging (ND37) Warning light, service brakes (ND27) Warning light, parking brake (ND23) Indicator light, diff. lock, rear wheels (ND17) Indicator light, diff. lock, inter-axles (LG6) Indicator light, bogie lift (MA21) Indicator light, overdrive (ND18) Indicator light, hazard warning lights (ND25) Indicator light, power take-off, side (LD3) Indicator light, power take-off, rear (LD3) Indicator light, fog light, front (CG2) Indicator light, spot light (CE61) Indicator light, preheating (ND13) Indicator light, heated rearview mirror (HG11) Indicator light, loading light (ED11) Indicator light, rear fog light (EG6) Warning light, gearbox temperature (BM28) Warning light, gearbox temperature (ND31) Warning light, cab lock (ND41) Indicator light, coolant temperature (ND35) Indicator light, coolant level (ND20) Indicator lamp, rotating warning light (EN10) Indicator lamp, air suspension, manual position (ND15)

5009 5009 5010 5010 5010 5017 5017

Indicator Indicator Indicator Indicator Indicator Indicator Indicator

lamp, lamp, lamp, lamp, lamp, lamp, lamp,

vehicle, ABS (OA64) vehicle, ABS (OC64) trailer, ABS (OA66) trailer, ABS (OC66) trailer, ABS (ND22) trailer, ABS information (OA68) trailer, ABS information (OC68)

Group 37 Wiring Diagram FL6 RHD

5018

Indicator lamp, power take-off, clutch-independent (LE6)

5022 5023 5027 5028 5030 5031 5033 600 601 602 603 604 604 604 604 606 614 626 627 638 642 644 650 651 653 654 656 657 657 660 661 6003/6004 6013 F 6013 LF 6013 LR 6013 R 6013 RF 6013 RR 6022L 6022R 6043 6054 6056L 6056R 6057 6058 6068 700 701 701 702 A 754 F 754 R 756 757 759 762 762 7052 7052 7052

Indicator lamp, retarder (BM24) Indicator lamp, gearbox (BM26) Warning lamp, wear indicator/brake linings (ND40) Warning lamp, refrigerant level (ND12) Indicator lamp, city filter (HN13) Indicator lamp, reverse warner (EA8) Indicator lamp, seat heater (HD7) Solenoid valve, exhaust brake (LF33) Solenoid valve, diff. lock, rear wheels (LG12) Solenoid valve, diff. lock, inter axles (LG10) Solenoid valve, engine stop (BG6) Solenoid valve, power take-off, side (BM53) Solenoid valve, power take-off, side (LD8) Solenoid valve, power take-off, side (LF5) Solenoid valve, power take-off, side (LF9) Solenoid valve, bogie lift, up (MA10) Solenoid valve, range inhibitor (BB25) Solenoid valve, exhaust pressure governor (BB30) Solenoid valve, kick-down (LK3) Solenoid valve, injection pump (BK17) Solenoid valve, SPLIT (LN3) Solenoid valve, lock-up (LF15) Windscreen wiper motor (GA22) Windscreen washer motor (GA2) Headlamp washer motor (GA7) Starter motor (AA8) Bogie lift motor (MA23) Fan (heater) (HA14) Fan (heater) (LK13) Alternator with charging regulator (AA33) Window winder motor (KA7) Solenoid valve, level control (MN22) Solenoid control valve, ABS (OC35) Solenoid control valve, ABS (OA35) Solenoid control valve, ABS (OA51) Solenoid control valve, ABS (OC59) Solenoid control valve, ABS (OA43) Solenoid control valve, ABS (OA59) Solenoid valve, air evacuation (MV4) Solenoid valve, air evacuation (MV10) Solenoid valve, air suspension, front axle (MN12) Fuel pump, parking heater (HB4) Motor, level control, headlights (PA3) Motor, level control, headlights (PA9) Motor, speed limiter (BK9) Motor, door lock (KH14) Power take-off, clutch-independent (LE3) Speedometer (NG24) Tachograph (NG4) Tachograph (NG32) Combined instrument (NA10) Pressure sensor, air (NA30) Pressure sensor, air (NA34) Temperature sensor, coolant (BB11) Fuel gauge sensor (NA27) Level indicator, coolant (BB25) Oil temperature sensor, gearbox (LK11) Oil temperature sensor, gearbox (ND31) Sensor, speedometer (BM29) Sensor, speedometer (NG14) Sensor, speedometer (NG42)

List of components

7053 7057 LF 7057 LF 7057 LR 7057 LR 7057 RF 7057 RF 7057 RR 7057 RR 7065 7065 800 802 L 802 L 802 R 803 A 803 A 803 B 803 B 804 810 812 850 858 8007 8010 8014 8016A 8016B 8017 900 901 901 901 901E 902 C 902 L 902 R 903 903 903 903 903 903 903 903 903 903 905 952 961 9008 9008 9009 9010 9011 A 9021 9022 9030 9057 9071

Inductive sensor, bogie lift (MN18) Sensor, pole wheel, ABS (OA32) Sensor, pole wheel, ABS (OC32) Sensor, pole wheel, ABS (OA48) Sensor, pole wheel, ABS (OC48) Sensor, pole wheel, ABS (OA40) Sensor, pole wheel, ABS (OC40) Sensor, pole wheel, ABS (OA56) Sensor, pole wheel, ABS (OC56) Sensor, accelerator pedal (BC8) Sensor, accelerator pedal (BM23) Starting heater (BB4) Heated rearview mirror (HG2) Heated rearview mirror (HG6) Heated rearview mirror (HG9) Heated seat (HD5) Heated seat (HD9) Heated seat (HD5) Heated seat (HD9) Cigarette lighter (EV5) Heated air dryer (HK4) El. operated rearview mirror (HH3) Horn (FA4) Buzzer, reverse warner (EA2) Potentiometer (BK11) Control, gearbox (BM36) Regenerating unit, city filter (HN5) Fuel filter heater (HM12) Fuel filter heater (HM15) Water separator (HM22) Radio (JA7) Voltage converter (JA9) Voltage converter (JA19) Voltage converter (JA20) Voltage converter (HB25) Loudspeaker (JA15) Loudspeaker (JA11) Loudspeaker (JA7) Diode (BB21) Diode (HA8) Diode (HN11) Diode (JA10) Diode (LE6) Diode (MA7) Diode (ND25) Diode (ND40) Diode (OA63) Diode (OA67) Communication radio (JA27) Magnetic clutch, air conditioning (HA8) Engine/cab heater (HB10) Control unit, ABS (OA13) Control unit, ABS (OC13) Control box, air suspension, rigids (MN3) Control box, air suspension, tractors (MN3) Control unit, speed limiter (BK4) Control box, city filter (HN5) Mains connection 220 V, city filter (HN6) Magnetic coupling, MTE, compressor (BC2) Control unit, automatic transmission (BM4) Control unit, MTE (BC4)

89

Group 37 Wiring Diagram FL6 RHD

Cable colour code

Abbreviations CABLE-B ........

Cable for tachograph, basic

M-medium .......

CABLE-EC ......

Cable for tachograph, European community

Medium gross vehicle rating, 12-14ton

H-medium .......

High gross vehicle rating, 14-15 ton

E-medium .......

Extra gross vehicle rating, 16-26ton

C .....................

Centre

CU-ACMAN ....

Climate unit, air condition manual

CU-HEAT ........

Climate unit, heater

MTE ................

Mecanical compressor, D6A 250

D .....................

Driver

P .....................

Passenger

DRL ................

Day running light

PTO ................

Power take off

ENG-GEN 4 ....

Helpvariant D6A

R .....................

Right

F .....................

Front

RF ...................

Right front

KH ...................

Short length cab

RHD ................

Right hand drive

KOBLAM .........

Clutch independent power take off

RL ...................

Right lower

L ......................

Left

RR ..................

Right rear

L ......................

Lower

RU ..................

Right upper

LF ...................

Left front

SKMT ..............

Side power take off

LH ...................

Long length cab

TB ...................

Air brakes

LHD ................

Left hand drive

TBH ................

Air brakes, hydraulic

LL ....................

Left lower

UFSKR ...........

Without tachograph

LR ...................

Left rear

LU ...................

Left upper

L-medium ........

Low gross vehicle rating, 8-12ton

Cable colour code BL ..............

Blue

PU ..............

Purple

BN ..............

Brown

R ................

Red

GN .............

Green

SB ..............

Black

GR .............

Grey

VO .............

Violet

I ..................

Ivory

W ...............

White

LBL ............

Light blue

Y ................

Yellow

LBN ............

Light brown

OR .............

Orange

P ................

Pink

90

Note: If a cable har two colours, this is written out like the following example: Y/R = Yellow/Red.

Feedback One of our objectives is that workshop personnel should have access to correct and appropriate service manuals where it concerns fault tracing, repairs and maintenance of Volvo trucks.

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If you have any comments or suggestions, make a copy of this page, write down your comments and send them to us, either via telefax or mailing directly to the address listed below.

To

From

Volvo Truck Parts Corporation

..........................................................................

Dept. Service Support 31201

..........................................................................

S-405 08 GÖTEBORG

..........................................................................

Sweden

.......................................................................... .......................................................................... ..........................................................................

Fax +46 31 661057

..........................................................................

Comments/proposals ................................................................................................................................................................................ ................................................................................................................................................................................ ................................................................................................................................................................................ ................................................................................................................................................................................ ................................................................................................................................................................................ ................................................................................................................................................................................ ................................................................................................................................................................................ ................................................................................................................................................................................ ................................................................................................................................................................................ ................................................................................................................................................................................ ................................................................................................................................................................................ ................................................................................................................................................................................ ................................................................................................................................................................................ ................................................................................................................................................................................ ................................................................................................................................................................................

Concerns Service Manual: ...............................................................................................................................

Volvo Truck Corporation Göteborg, Sweden TSP 23790/1 English 1500.12.96 Printed in Sweden

Service Manual Trucks Group 37 Version 01

Wiring Diagram FL6 LHD CHID B219660–

TSP128153

Foreword The descriptions and service procedures contained in this manual are based on designs and methods studies carried out up to November 1998.

The products are under continuous development. Vehicles and components produced after the above date may therefore have different specifications and repair methods.

When this is judged to have a significant bearing on this manual, supplementary service bulletins will be issued to cover the changes.

The new edition of this manual will update the changes.

In service procedures where the title incorporates an operation number, this is a reference to V.S.T. (Volvo Standard Times).

Service procedures which do not include an operation number in the title are for general information and no reference is made to V.S.T. The following levels of observations, cautions and warnings are used in this Service Documentation: Note: Indicates a situation, handling or circumstance which should be observed.

Important: Indicates a situation, handling or circumstance which should be emphasized so as not to lead to personal injury or damage to property.

Caution: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury or damage to property.

Warning: Indicates a potentially hazardous situation which, if not avoided, could result in death, serious injury or major damage to property.

Danger: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

Volvo Truck Corporation Göteborg, Sweden

Order number: TSP128153

© 1998 Volvo Truck Corporation, Göteborg, Sweden

All rights reserved. No part of this publication may be reproduced, stored in retrieval system, or transmitted in any forms by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior written permission of Volvo Truck Corporation.

Contents Component wiring diagram index ....................................................... 2 Component wiring diagrams ................................................................ 5 Illustration index .................................................................................. 34 Unique illustrations for gearbox MD3060P5/MD3560P5 ..................... 34 Illustrations ........................................................................................... 35 Fuses on circuit board (32) electrical centre ................................... 89 Fuses ..................................................................................................... 90 Relays on circuit board (32) electrical centre .................................. 90 Cable harness illustration index ........................................................ 91 Unique illustrations for gearbox MD3060P5/MD3560P5 ..................... 91 List of connectors ............................................................................... 95 List of components ............................................................................. 99 Abbreviations ..................................................................................... 104 Cable colour code ............................................................................. 104 Feedback

1

Group 37 Wiring Diagram FL6 LHD

Component wiring diagram index

Component wiring diagram index Starter system ......................................................................................

page 5

Coolant level, coolant temperature, preheating, exhaust pressure governor, exhaust brake, range inhibitor, interval wipe ..........

page 6

Engine control, Supercharger ..............................................................

page 7

Engine shut-off .....................................................................................

page 7

Speed limitation ....................................................................................

page 7

Automatic transmission, MD3060P5/MD3560P5 (Alisson world transmission) ................................................................

page 8

Head lights, position lights, marker lights, DRL, spotlights ..................

page 10

Front fog lights ......................................................................................

page 11

Brake lights ...........................................................................................

page 11

Direction indicators, hazard warning lights ..........................................

page 11

Reversing lights, reversing warning .....................................................

page 12

Loading light, fifth wheel light ...............................................................

page 12

Rear fog lights ......................................................................................

page 12

Rotating warning light ...........................................................................

page 13

Interior lights .........................................................................................

page 13

Cigarette lighter ....................................................................................

page 13

Horn ......................................................................................................

2

page 13

Group 37 Wiring Diagram FL6 LHD

Component wiring diagram index

Windscreen wipers and washers, headlamp wipers and washers ....

page 14

Climate unit ........................................................................................

page 14

Cab heater, PH-CAB ..........................................................................

Cab and engine heater, PH-ENGCA .................................................

page 15 page 16

Electrically heated seat ......................................................................

page 17

Electrically heated mirror ....................................................................

page 17

Electrically operated mirror ................................................................

page 17

Air dryer ..............................................................................................

page 17

Fuel filter heater .................................................................................

page 18

City filter .............................................................................................

page 18

Radio, voltage divider, loudspeaker ...................................................

page 19

Electrically operated window winder ..................................................

page 19

Electrically operated passenger door lock .........................................

page 19

Power take-off .....................................................................................

page 20

Power take-off, clutch-independent ....................................................

page 21

Automatic transmission, SKMT 113, SKMT 137 ................................

page 21

Diff. lock ..............................................................................................

page 22

Automatic transmission ......................................................................

page 22

Split .....................................................................................................

page 22

3

Group 37 Wiring Diagram FL6 LHD

Component wiring diagram index

Bogie lift hydralic .................................................................................

4

page 23

Air suspension .....................................................................................

page 23

Instrument unit .....................................................................................

page 24

Indicator lamps ....................................................................................

page 25

Tachograph, speedometer ...................................................................

page 26

Anti-lock brakes (ABS) 4-channel .......................................................

page 27

Anti-lock brakes (ABS) 2-channel .......................................................

page 28

Retarder (electro-magnetic) ................................................................

page 29

Headlight level control .........................................................................

page 30

Extra fuses ..........................................................................................

page 30

Spare relay ..........................................................................................

page 31

Extra connection ..................................................................................

page 31

Earth connections ...............................................................................

page 32

ADR-FRA .............................................................................................

page 33

Group 37 Wiring Diagram FL6 LHD

Component wiring diagrams

Component wiring diagrams

T3011523

5

Group 37 Wiring Diagram FL6 LHD

Component wiring diagrams

T3011524

6

Group 37 Wiring Diagram FL6 LHD

Component wiring diagrams

T3011525

7

Group 37 Wiring Diagram FL6 LHD

Component wiring diagrams

T3011526

8

Group 37 Wiring Diagram FL6 LHD

Component wiring diagrams

T3011765

9

Group 37 Wiring Diagram FL6 LHD

10

Component wiring diagrams

T3011527

Group 37 Wiring Diagram FL6 LHD

Component wiring diagrams

T3011528

11

Group 37 Wiring Diagram FL6 LHD

Component wiring diagrams

T3011529

12

Group 37 Wiring Diagram FL6 LHD

Component wiring diagrams

T3011530

13

Group 37 Wiring Diagram FL6 LHD

14

Component wiring diagrams

T3011531

Group 37 Wiring Diagram FL6 LHD

Component wiring diagrams

T3011532

15

Group 37 Wiring Diagram FL6 LHD

16

Component wiring diagrams

T3011533

Group 37 Wiring Diagram FL6 LHD

Component wiring diagrams

T3011534

17

Group 37 Wiring Diagram FL6 LHD

Component wiring diagrams

T3011535

18

Group 37 Wiring Diagram FL6 LHD

Component wiring diagrams

T3011536

19

Group 37 Wiring Diagram FL6 LHD

Component wiring diagrams

T3011537

20

Group 37 Wiring Diagram FL6 LHD

Component wiring diagrams

T3011538

21

Group 37 Wiring Diagram FL6 LHD

Component wiring diagrams

T3011539

22

Group 37 Wiring Diagram FL6 LHD

Component wiring diagrams

T3011540

23

Group 37 Wiring Diagram FL6 LHD

Component wiring diagrams

T3011541

24

Group 37 Wiring Diagram FL6 LHD

Component wiring diagrams

T3011542

25

Group 37 Wiring Diagram FL6 LHD

Component wiring diagrams

T3011543

26

Group 37 Wiring Diagram FL6 LHD

Component wiring diagrams

T3011544

27

Group 37 Wiring Diagram FL6 LHD

28

Component wiring diagrams

T3011545

Group 37 Wiring Diagram FL6 LHD

Component wiring diagrams

T3011546

29

Group 37 Wiring Diagram FL6 LHD

Component wiring diagrams

T3011547

30

Group 37 Wiring Diagram FL6 LHD

Component wiring diagrams

T3011548

31

Group 37 Wiring Diagram FL6 LHD

32

Component wiring diagrams

T3011549

Group 37 Wiring Diagram FL6 LHD

Component wiring diagrams

T3011550

33

Group 37 Wiring Diagram FL6 LHD

Illustration index

Illustration index Indicator lamps and switches ................................................

page 35

Earth connections .................................................................

page 36

Buzzer, reverse warner .........................................................

page 37

1000

Cable harness, instruments ..................................................

page 38

1006

Cable harness, cab, upper ....................................................

page 40

1018

Cable harness, air conditioning .............................................

page 42

1030

Cable harness, engine ..........................................................

page 43

1031

Cable harness, automatic transmission ................................

page 46

1035

Cable harness, diff. lock ........................................................

page 47

1037

Cable harness, bogie lift .......................................................

page 48

1040

Cable harness, frame ............................................................

page 50

1042

Cable harness, tail lights .......................................................

page 52

1045

Cable harness, engage inhibitor, power take off ..................

page 55

1046

Cable harness, closing contact, climate system ...................

page 58

1056

Cable harness, air dryer ........................................................

page 59

1057

Cable harness, chassis .........................................................

page 60

1061

Cable harness, parking heater, cab ......................................

page 67

1062

Cable harness, parking heater, frame ...................................

page 67

1063

Cable harness, trailer connection ..........................................

page 69

1072

Cable harness, air suspension ..............................................

page 70

1075

Cable harness, speed limiter, cab .........................................

page 72

1076

Cable harness, speed limiter, engine ....................................

page 73

1077

Cable harness, side marking lamp .......................................

page 74

1084

Cable harness, cab, ABS ......................................................

page 76

1085

Cable harness, trailer connection, ABS ................................

page 78

1086

Cable harness, solenoid valve, ABS .....................................

page 79

1087

Cable harness, sensor, chassis, ABS ...................................

page 79

1088

Cable harness, sensor, ABS .................................................

page 79

1090

Cable harness, engage inhibitor, exhaust brake ...................

page 81

1425

Cable harness, pulse sensor-tachograph .............................

page 82

1432

Cable harness, gearbox, R800 .............................................

page 83

1466

Cable harness, MTE cab ......................................................

page 84

1467

Cable harness, MTE chassis ................................................

page 84

1468

Cable harness, water separator ............................................

page 85

1469

Cable harness, fuel filter heater ............................................

page 86

Unique illustrations for gearbox MD3060P5/MD3560P5

34

Cable harness, cab ...............................................................

page 87

Cable harness, chassis .........................................................

page 88

Group 37 Wiring Diagram FL6 LHD

Illustrations

Illustrations

T3008470

35

Group 37 Wiring Diagram FL6 LHD

Illustrations

T3007460

36

Group 37 Wiring Diagram FL6 LHD

Illustrations

T3008546

37

Group 37 Wiring Diagram FL6 LHD

38

Illustrations

T3011457

Group 37 Wiring Diagram FL6 LHD

Illustrations

T3011458

39

Group 37 Wiring Diagram FL6 LHD

Illustrations

T3008473

40

Group 37 Wiring Diagram FL6 LHD

Illustrations

T3008474

41

Group 37 Wiring Diagram FL6 LHD

Illustrations

T3007467

42

Group 37 Wiring Diagram FL6 LHD

Illustrations

T3007829

43

Group 37 Wiring Diagram FL6 LHD

Illustrations

T3008547

44

Group 37 Wiring Diagram FL6 LHD

Illustrations

T3007831

45

Group 37 Wiring Diagram FL6 LHD

Illustrations

T3008543

46

Group 37 Wiring Diagram FL6 LHD

Illustrations

T3008475

47

Group 37 Wiring Diagram FL6 LHD

48

Illustrations

T3008476

Group 37 Wiring Diagram FL6 LHD

Illustrations

T3008477

49

Group 37 Wiring Diagram FL6 LHD

Illustrations

T3011798

50

Group 37 Wiring Diagram FL6 LHD

Illustrations

T3007838

51

Group 37 Wiring Diagram FL6 LHD

Illustrations

T3008478

52

Group 37 Wiring Diagram FL6 LHD

Illustrations

T3007835

53

Group 37 Wiring Diagram FL6 LHD

Illustrations

T3008548

54

Group 37 Wiring Diagram FL6 LHD

Illustrations

T3008540

55

Group 37 Wiring Diagram FL6 LHD

Illustrations

T3008541

56

Group 37 Wiring Diagram FL6 LHD

Illustrations

T3008542

57

Group 37 Wiring Diagram FL6 LHD

Illustrations

T3007837

58

Group 37 Wiring Diagram FL6 LHD

Illustrations

T3008549

59

Group 37 Wiring Diagram FL6 LHD

Illustrations

T3007839

60

Group 37 Wiring Diagram FL6 LHD

Illustrations

T3008479

61

Group 37 Wiring Diagram FL6 LHD

Illustrations

T3008480

62

Group 37 Wiring Diagram FL6 LHD

Illustrations

T3008481

63

Group 37 Wiring Diagram FL6 LHD

Illustrations

T3008482

64

Group 37 Wiring Diagram FL6 LHD

Illustrations

T3011799

65

Group 37 Wiring Diagram FL6 LHD

Illustrations

T3008484

66

Group 37 Wiring Diagram FL6 LHD

Illustrations

T3011800

67

Group 37 Wiring Diagram FL6 LHD

68

Illustrations

T3008486

Group 37 Wiring Diagram FL6 LHD

Illustrations

T3007850

69

Group 37 Wiring Diagram FL6 LHD

70

Illustrations

T3011801

Group 37 Wiring Diagram FL6 LHD

Illustrations

T3011379

71

Group 37 Wiring Diagram FL6 LHD

Illustrations

T3011802

72

Group 37 Wiring Diagram FL6 LHD

Illustrations

T3011803

73

Group 37 Wiring Diagram FL6 LHD

Illustrations

T3007495

74

Group 37 Wiring Diagram FL6 LHD

Illustrations

T3007496

75

Group 37 Wiring Diagram FL6 LHD

Illustrations

T3011384

76

Group 37 Wiring Diagram FL6 LHD

Illustrations

T3011381

77

Group 37 Wiring Diagram FL6 LHD

Illustrations

T3007498

78

Group 37 Wiring Diagram FL6 LHD

Illustrations

T3011805

79

Group 37 Wiring Diagram FL6 LHD

80

Illustrations

T3011804

Group 37 Wiring Diagram FL6 LHD

Illustrations

T3008490

81

Group 37 Wiring Diagram FL6 LHD

Illustrations

T3008491

82

Group 37 Wiring Diagram FL6 LHD

Illustrations

83 T3011383

Group 37 Wiring Diagram FL6 LHD

Illustrations

T3011502

84

Group 37 Wiring Diagram FL6 LHD

Illustrations

T3008492

85

Group 37 Wiring Diagram FL6 LHD

86

Illustrations

T3011806

Group 37 Wiring Diagram FL6 LHD

Illustrations

T3011375

87

Group 37 Wiring Diagram FL6 LHD

88

Illustrations

T3011376

Group 37 Wiring Diagram FL6 LHD

Fuses on circuit board (32) electrical centre

Fuses on circuit board (32) electrical centre I

Dipped beam, left ...............................

(CE23)

2

Dipped beam, right .............................

(CE26)

3

Full beams, left and right ...................

(CE28)

4

Spot lights ...........................................

(CE58)

5

Front fog lights ....................................

(CG9)

6

Rear fog lights ....................................

(EG10)

7

Parking lights ......................................

(CE15)

8

Lighting instruments ...........................

(CE13)

9

Front side marker lights ......................

(CE44)

10

Left rear lights ....................................

(CE48)

11

Right rear lights ..................................

(CE53)

12

Heated air dryer .................................

(HK4)

13

Air conditioning ...................................

(HA16)

14

Direction indicators .............................

(CN8)

15

Reversing lights ..................................

(EA7)

16

Fan and parking heater ......................

(HA21)

17

Spare, ”+ 15”, PTO clutch independant, city filter and window winder, splitter .

(XD9)

18

PCB instruments and controllamps ....

(NA4)

19

Windscreen and headlamp cleaner ...

(GA18)

20

Heated seat ........................................

(HD5)

21

Diff. lock, power take-off .....................

(LF5) (LD8)

22

Combination relay, preheating and range lock, waterlevel, interval ...........

(BB14)

23

Heated mirror, window winder ............

(HG8)

24

”Kick-down” speed limiter ...................

(LK3)

25

Hazard warning, brake lights ..............

(CK8)

26

Interior light, radio, tachograph ..........

(ER17)

27

Lighting general ..................................

(CE31)

28

Rotating warning light, loading light ...

(ED8)

29

Cigarette lighter, horn .........................

(EV5)

30

Fuse check .........................................

(XD29)

89

Group 37 Wiring Diagram FL6 LHD

Relays on circuit board (32) electrical centre

Fuses 1-unit fuse holder 51 51 51

(AA14) (BM6) (LK12)

6-unit fuse holder 56 56 56 56 56 56 56 56 56 56 56 56

B B B B B B

”1” ”2” ”3” ”4” ”5” ”6” ”1” ”2” ”3” ”4” ”5” ”6”

(XA21) (XA18) (XA15) (XA12) (XA9) (XA6) (OA3) (OC3) (OA4) (OC4) (OA6) (OC6) (OA8) (OC8) (OA10) (OC10) (OA11) (OC11)

Relays on circuit board (32) electrical centre 301

Relay, fog lights ”2” ...................

(CG7)

302

Relay, spot lights ”1” .................

(CE58)

309

Relay, parking light ”9” .............

(XA5)

315 A

Relay, starting switch ”12” ........

(AA45)

315 B

Relay, starting switch ”11” ........

(AA36)

343

Relay, rear fog lights ”3” ...........

(EG8)

345

Relay, start inhibitor ”6” ............

(AA28)

375

Relay, day running lights ”4” .....

(CE42)

375

Relay, day running lights ”5” .....

(CE50)

3005

Alternator-controlled relay ”10” .

(XA11)

90

Group 37 Wiring Diagram FL6 LHD

Cable harness illustration index

Cable harness illustration index 1000

Cable harness, instruments ..................................................

page 38

1006

Cable harness, cab, upper ....................................................

page 40

1009

Cable harness, electric window winder .................................

1018

Cable harness, air conditioning .............................................

1023

Cable harness, horn ..............................................................

1030

Cable harness, engine ..........................................................

page 43

1031

Cable harness, automatic transmission ................................

page 46

1035

Cable harness, diff. lock ........................................................

page 47

1037

Cable harness, bogie lift .......................................................

page 48

1040

Cable harness, frame ............................................................

page 50

1042

Cable harness, tail lights .......................................................

page 52

1045

Cable harness, engage inhibitor, power take off ..................

page 55

1046

Cable harness, closing contact, climate system ...................

page 58

1056

Cable harness, air dryer ........................................................

page 59

1057

Cable harness, chassis .........................................................

page 60

1061

Cable harness, parking heater, cab ......................................

page 67

1062

Cable harness, parking heater, frame ...................................

page 67

1063

Cable harness, trailer connection ..........................................

page 69

1072

Cable harness, air suspension ..............................................

page 70

1075

Cable harness, speed limiter, cab .........................................

page 72

1076

Cable harness, speed limiter, engine ....................................

page 73

1077

Cable harness, side marking lamp .......................................

page 74

1084

Cable harness, cab, ABS ......................................................

page 76

1085

Cable harness, trailer connection, ABS ................................

page 78

1086

Cable harness, solenoid valve, ABS .....................................

page 79

1087

Cable harness, sensor, chassis, ABS ...................................

page 79

1088

Cable harness, sensor, ABS .................................................

page 79

1090

Cable harness, engage inhibitor, exhaust brake ...................

page 81

1091

Cable harness, heated mirror ...............................................

1425

Cable harness, pulse sensor-tachograph .............................

page 82

1432

Cable harness, gearbox, R800 .............................................

page 83

1466

Cable harness, MTE cab ......................................................

page 84

1467

Cable harness, MTE chassis ................................................

page 84

1468

Cable harness, water separator ............................................

page 85

1469

Cable harness, fuel filter heater ............................................

page 86

page 42 -

-

Unique illustrations for gearbox MD3060P5/MD3560P5 Cable harness, cab ...............................................................

page 87

Cable harness, chassis .........................................................

page 88

91

Group 37 Wiring Diagram FL6 LHD

Cable harness illustration index

T3011795

92

Group 37 Wiring Diagram FL6 LHD

Cable harness illustration index

T3011796

93

Group 37 Wiring Diagram FL6 LHD

Cable harness illustration index

T3011797

94

Group 37 Wiring Diagram FL6 LHD

List of connectors

List of connectors A ADR1 ADR2 AS1 AS3 AS4 AS6 AS7 B BA1 BA2 BA3 BA7 BC2 BC2 BJ1 BJ3 BJ4 BJ6 BJ7 BJ8 C CA1 CA2 CA3 CA4 CA6 CA7 CA8 CA9 CB1 CB2 CB3 CB4 CB5 CB6 CB7 CB8 CB9 CC CC1 CC2 CC3 CC4 CC5 CC6 CC7 CC8 CC9 CD CD1 CD2 CD3 CD4 CD5 CD6 CD7 CE CE1 CE2 CE3 CE4 CE5 CE6

(BM58) (BM64) (CE38) (HB3) (ZE21) (ZE19) (OA7) (OA42) (OA42) (OA42) (OA42) (BM57) (BM63) (CE34) (HB4) (MA15) (MA16) (MA10) (MA23) (BB7) (ZA18) (MN3) (MN4) (MN10) (MN8) (MN9) (MN7) (BM56) (BM62) (CE32) (HB6) (CE58) (CE59) (CG9) (CG13) (CE23) (CE21) (CE28) (CE26) (CN7) (EA7) (CE48) (EG10) (CE53) (CK8) (CN23) (CN9) (CN20) (BM34) (EN6) (ER17) (JA9) (ER20) (NA48) (ED9) (CE5) (CE8) (CE11) (BM33) (CE4) (CE2) (EA12) (EA12) (AA25) (AA25) (BB18) (BM30) (PA9) (PA10) (BB13) (BB22) (ND43) (ND47)

CE7 CE8 CE9 CF CF1 CF2 CF3 CF4 CF5 CF6 CF7 CF8 CF9 CG CG1 CG2 CG3 CG4 CG6 CG7 CG8 CG9 CH CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 CH9 CJ1 CJ2 CJ3 CJ4 CJ5 CJ6 CJ7 CJ8 CJ9 CK1 CK2 CK3 CK4 CK5 CK6 CL CL1 CL2 CL3 CL4 CL5 CL6 CL8 CM CM1 CM2 CM3 CM4 CM9 CN CN1 CO1

(CE15) (CN13) (CN14) (BM29) (PA12) (LD8) (LF5) (LG12) (BB2) (BB25) (AA34) (BB7) (AA20) (LD13) (LF9) (BM27) (ND18) (ND33) (ND56) (LN3) (EA7) (EA7) (BB23) (BB25) (BM28) (BB11) (NA27) (AA30) (NA46) (BB12) (BB25) (ND31) (HA8) (ND23) (HC52) (HC51) (HC38) (HC37) (HC47) (HC40) (HC50) (HC45) (HC43) (XD27) (EA14) (EV9) (ND21) (XD25) (EG14) (BM11) (LF33) (LF9) (LF31) (LF31) (LF15) (LF15) (LF33) (BM8) (MN18) (MN19) (MN23) (MN22) (MN20) (BM35) (LG23) (AA15)

95

Group 37 Wiring Diagram FL6 LHD

CO2 CO3 CP CR CR1 CR2 CR3 CS CS1 CS2 CS3 CS4 CS5 CS6 CS7 CS8 CT1 CT2 CT3 CT4 CT5 CT8 CT9 DD1 DD2 EA1 EA2 EA3 EA4 EB1 EB2 EB3 EB4 EX1 EX2 KD1 KD2 KE1 KE2 KE3 KO1 KO2 KO3 LF1 LF2 LR1 LR2 MO1 MO2 MO3 MO4 MT1 MT2 MT3 MT4 MT9 NC1 NC2 NC3 P1 P2 PA1 PA2 PA3 PA4 PA5 PA6

96

(AA19) (LK3) (BM28) (BM32) (BB17) (BB19) (BB35) (BM31) (HC32) (HC34) (OD24) (OD9) (OD21) (OD19) (OD16) (OD13) (HH4) (HH6) (HH3) (HG6) (HG6) (HH8) (HH10) (LG10) (LG10) (BB11) (BB12) (BB13) (ND33) (AA34) (AA30) (BB7) (BB2) (BM64) (BM64) (BM30) (BM30) (BM60) (BM61) (BM58) (LK11) (LK13) (LK11) (OA32) (OC32) (OA33) (OC33) (OA48) (OC48) (OA49) (OC49) (BK10) (BK9) (BK7) (BK8) (BC2) (BC5) (BC6) (BC8) (BC8) (LD18) (LD43) (LD18) (LD45) (LD15) (BM4) (BM6) (CE62) (CE26) (CE23) (CG9) (CG13) (CE28)

List of connectors

PA7 PA8 PA9 PB1 PB2 PB3 PB4 PB5 PB6 PB7 PB8 PB9 PC1 PC2 PC3 PC4 PC5 PC6 PC7 PC8 PC9 PD1 PD2 PD3 PD4 PD5 PD6 PD7 PD8 PD9 PE1 PE2 PE3 PE4 PE5 PE6 PE7 PE8 PE9 PF1 PF2 PF3 PF4 PF5 PF6 PF7 PF8 PF9 PG1 PG2 PG3 PG4 PG5 PG6 PG7 PG8 PG9 PH1 PH2 PH3 PH4 PH5 PH6 PH7 PH8 PH9 PJ1

(AA39) (CG7) (CE26) (CE36) (CE30) (CE31) (CE34) (CE33) (CE37) (CE38) (CE35) (CE32) (CE58) (CE33) (CE64) (EG8) (CE59) (CE37) (EG10) (CE21) (CE28) (CE9) (CE13) (CE15) (CE48) (CE44) (CE42) (CE40) (CE54) (CE53) (AA25) (CN8) (HA16) (AA23) (AA22) (HK4) (AA20) (EA7) (XB9) (XD9) (XB7) (XB6) (NA7) (NA4) (XB15) (HA21) (XB11) (XB17) (GA18) (HD5) (XB16) (LD8) (LF5) (LD3) (XA5) (XA6) (HG8) (XA12) (XA13) (BB14) (XA6) (XA11) (ER13) (ER17) (XA12) (LK3) (CK8) (ED8)

Group 37 Wiring Diagram FL6 LHD

PJ2 PJ3 PJ4 PJ5 PJ6 PJ7 PJ8 PJ9 PK1 PK2 PK3 PK4 PK5 PK6 PK7 PK8 PK9 PT1 PT2 PT3 PTC1 PTC2 PTC3 RD2 RD8 RD9 RF1 RF2 RL1 RL2 RR1 RR2 S1 S2 S3 S4 S5 S6 S7 SA1 SA3 SA4 SA6 SA7 SLF1 SLF2 SLF3 SR1 SR2 SR3 SR4 SR5 SR6 SR7 SRF1 SRF2 SRF3 TA TB TC TC2 TC3 TC5 TD TE TF TG

(CE29) (AA45) (AA38) (CE31) (EV5) (AA36) (AA38) (EV9) (AA41) (AA40) (AA37) (AA42) (AA41) (AA38) (AA44) (CE55) (AA39) (BM56) (BM53) (BM53) (BM57) (BM56) (BM51) (BM53) (BM54) (BM51) (OA41) (OC41) (OA40) (OC40) (BB29) (BB32) (OA56) (OC56) (OA57) (OC57) (HA21) (HA17) (HA15) (HA8) (HA8) (HA12) (HA16) (OC7) (OC46) (OC46) (OC46) (OC46) (OA36) (OA35) (OA37) (OA52) (OC36) (OA51) (OC35) (OA53) (OC36) (OA60) (OC61) (OA59) (OC60) (OA61) (OC61) (OA4) (OC4) (OA44) (OA43) (OA45) (BM15) (BM19) (BM16) (OA14) (OC14) (OA5) (OC5) (OA12) (OC12) (BM4) (BM7) (BM12) (BM21)

List of connectors

TH TJ TK TL TM TN TP TU TV TW TX TY U1 U2 U3 U4 VC1 VC2 VG1 VG2 VG3 VG4 VG5 VG6 VG7 VG8 VG9 VIMA1 VIMA2 VIMA3 VIMA4 VIMA5 VIMA6 VIMA7 VIMA8 VIMA9 VIMA10 VIMA11 VIMA12 VIMA13 VIMA14 VIMB1 VIMB2 VIMB3 VIMB4 VIMB5 VIMB6 VIMB8 VIMB9 VIMB10 VIMB11 VIMB12 VIMB13 VIMB14 VIMC1 VIMC2 VIMC3 VIMC4 VIMC5 VIMC6 VIMC7 VIMC8 VIMC9 VIMC10 VIMC11 VIMC13 VIMC14

(BM14) (BM20) (BM17) (BM13) (BM18) (BM22) (BM5) (BM11) (BM6) (BM10) (BM8) (BM9) (BK16) (BK19) (BK17) (BK18) (HC11) (HC30) (HC7) (HC31) (HC14) (HC20) (HC11) (HC17) (HC21) (HC16) (HC17) (HC23) (HC24) (BM20) (BM58) (BM8) (BM51) (BM23) (BM60) (BM69) (BM67) (BM7) (BM6) (BM15) (BM4) (BM5) (BM26) (BM28) (BM55) (BM62) (BM42) (BM49) (BM37) (BM30) (BM61) (BM33) (BM32) (BM13) (BM43) (BM37) (BM17) (BM21) (BM11) (BM34) (BM24) (BM3) (BM19) (BM11) (BM12) (BM36) (BM40) (BM51) (BM46)

97

Group 37 Wiring Diagram FL6 LHD

W1 W2 W3 W4 X1 X2 XA1 XA2 XB1 XB2 XB3 XC XD XF XG XG1 XG2 XH XI1 XI2 XI3 XI4 XI5 XI6 XI7

98

(NG12) (NG13) (NG14) (NG16) (HA8) (HN15) (OA16) (OC27) (HA8) (HN13) (OA27) (OC16) (HD5) (HD5) (HD5) (HD9) (HD5) (HD9) (HD5) (HG3) (HG9) (BB29) (LD8) (LF5) (LF5) (AA39) (HC11) (HC11) (HC14) (HC14) (HC17) (HC17) (HC17)

List of connectors

XI8 XI9 XI10 XI11 XI12 XJ XL1 XL2 XM1 XM2 XW1 XW2 XW3 XW4 XZ1 XZ2 XZ3 Z1 Z2 Z3 ZA1 ZA2 ZA3

(HC16) (HC19) (HC21) (HC25) (HC23) (FA4) (HK4) (HK4) (KA6) (KA4) (NG40) (NG42) (NG43) (NG44) (XD17) (XD15) (XD20) (XD4) (XD9) (XD22) (MN12) (MN13) (MN13)

Group 37 Wiring Diagram FL6 LHD

List of components

List of components 28 30 A 30 A 30 B 30 B 33 33 34 36 36/1 36/2 36/3 36/4 36/5 36/6 36/7 36/8 36/8 36/8 36/8 36/8 36/8 36/9 36/9 36/10 36/10 36/10 36/10 36/10 36/10 36/10 36/11 36/12 36/12 42 51 51 51 56 56 B 56 B 77 77 77 77 77 77 77 77/1 78 78 78 78 78 78 78/1 79 79 79 79 79 79 79 79 79

Test connector (BM51) Battery (AA2) Battery (ZE4) Battery (AA2) Battery (ZE4) Circuit card, indicator/warning lights (ND6) Circuit card, indicator/warning lights (ZA40) Connector (AA25) Connector, tail lamp junction box (ND41) Connector, tail lamp junction box (CN7) Connector, tail lamp junction box (EA7) Connector, tail lamp junction box (CE48) Connector, tail lamp junction box (EG10) Connector, tail lamp junction box (CE53) Connector, tail lamp junction box (CK8) Connector, tail lamp junction box (CN23) Connector, tail lamp junction box (CE53) Connector, tail lamp junction box (CK13) Connector, tail lamp junction box (CN23) Connector, tail lamp junction box (EA7) Connector, tail lamp junction box (EG12) Connector, tail lamp junction box (ZA30) Connector, tail lamp junction box (LG20) Connector, tail lamp junction box (ZA33) Connector, tail lamp junction box (CE48) Connector, tail lamp junction box (CK8) Connector, tail lamp junction box (CN20) Connector, tail lamp junction box (EA11) Connector, tail lamp junction box (EG10) Connector, tail lamp junction box (LG23) Connector, tail lamp junction box (ZA36) Connector, tail lamp junction box (CN9) Connector, tail lamp junction box (CN20) Connector, tail lamp junction box (LG23) Joint sleeve (ER17) Fuse holder, 1–unit (AA15) Fuse holder, 1–unit (BM6) Fuse holder, 1–unit (LK12) Fuse holder, 6–unit (XA6) Fuse holder, 6–unit (OA3) Fuse holder, 6–unit (OC3) Plug socket, 7–unit (CE46) Plug socket, 7–unit (CE53) Plug socket, 7–unit (CE55) Plug socket, 7–unit (CK4) Plug socket, 7–unit (CN7) Plug socket, 7–unit (CN9) Plug socket, 7–unit (EG9) Plug socket, 7–unit (ZA33) Plug socket, 7–unit, extra (EA14) Plug socket, 7–unit, extra (EG14) Plug socket, 7–unit, extra (EV9) Plug socket, 7–unit, extra (ND21) Plug socket, 7–unit, extra (XD25) Plug socket, 7–unit, extra (XD27) Plug socket, 7–unit, extra (ZA13) Plug socket, ABS (OA3) Plug socket, ABS (OA5) Plug socket, ABS (OA10) Plug socket, ABS (OA12) Plug socket, ABS (OA14) Plug socket, ABS (OC3) Plug socket, ABS (OC5) Plug socket, ABS (OC10) Plug socket, ABS (OC12)

79 79/3 79/4 100 101 102 103 104 109 110 111 112 116 116 116 L 116 R 117 117 117 L 117 R 118 118 B 119 120 123 125 126 127 127 128 128 129 133 144 144 ADR 147 149 150 158 176 178 1104 1104 1105 1105 1107 A 1107 B 1118 1122 1132 1132 1134 1135 1150 200 200 202 205 L 205 L 205 R 205 R 207

Plug socket, ABS (OC14) Plug socket, ABS (ZA56) Plug socket, ABS (ZA54) Switch, headlights (CE6) Switch, full beams and dipped beams (CE28) Switch, fog lights (CG5) Switch, spot lights (CE61) Switch, loading light (ED6) Switch, hazard warning lights (CN8) Switch, rotating warning light (EN5) Switch, window winder (KA4) Switch, air conditioning (HA7) Switch, interior light (ER8) Switch, interior light (ER14) Switch, interior light (ZA4) Switch, interior light (ZA15) Switch, reading light (ER1) Switch, reading light (ER6) Switch, reading light (ZA6) Switch, reading light (ZA7) Switch, fan (HA18) Switch, fan (HB10) Switch, windscreen wiper (GA25) Switch, windscreen washer (GA22) Switch, heated rearview mirror (HG6) Switch, exhaust brake (BM68) Switch, diff. lock wheels, rear (LG17) Switch, diff. lock inter axles (LG9) Switch, diff. lock inter axles (ZA9) Switch, power take-off, side (LD6) Switch, power take-off, side (LF5) Switch, power take-off, rear (LD6) Switch, bogie lift (MA9) Switch, battery master switch (AA2) Switch, battery master switch (ZE10) Switch direction indicators (CN15) Switch, horn (FA4) Switch, starting switch (AA12) Switch, tail fog lights (EG4) Switch, SPLIT (LN3) Switch, lock-up (LF15) Switch, bulb control (ND3) Switch, bulb control (ZA44) Switch, level control, headlights (PA9) Switch, level control, headlights (ZA47) Switch, door lock (KH15) Switch, door lock (KH9) Switch, power take-off, clutch independent (LE3) Switch, retarder (BM42) Switch, el. operated rearview mirror (HH3) Switch, el. operated rearview mirror (ZA57) Switch, reverse warner (BM35) Switch, cruise control (BK4) Switch, fuel filter heater (HM8) Break contact, warning light, parking brake (ND23) Break contact, warning light, parking brake (ZA17) Break contact, warning light, oil pressure (ND33) Break contact, interior light (ER12) Break contact, interior light (ZA23) Break contact, interior light (ER18) Break contact, interior light (ZA25) Closing contact, indicator light, diff. lock, rear wheels (LG23)

207

Closing contact, indicator light, diff. lock, rear wheels (ZA35)

99

Group 37 Wiring Diagram FL6 LHD

207 B

Closing contact, indicator light, diff. lock, rear wheels (LG19)

209

Closing contact, indicator light, power take-off, side (BM56)

211 212

Closing contact, indicator light, bogie lift (MA15) Closing contact, warning light, service brakes (ND56)

212

Closing contact, warning light, service brakes (ZA53)

216 217 218 218 223 228 228 229 229 239 239 239 239 239 245 247

Closing contact, brake lights (CK8) Closing contact, reversing lights (EA7) Break contact, exhaust pressure governor (BB22) Break contact, exhaust pressure governor (ZA54) Slip contact, horn (FA4) Closing contact, cab lock (ND47) Closing contact, cab lock (ZA29) Closing contact, ”kick-down” (BM30) Closing contact, ”kick-down” (LK3) Break contact, thermal (HA8) Break contact, thermal (HC23) Break contact, thermal (HD5) Break contact, thermal (HD9) Break contact, thermal (HK4) Break contact, brake light, trailer (CK12) Closing contact, climate system (air conditioning) (HA8)

251 251 252 253

Break contact, SPLIT (ND18) Break contact, SPLIT (ZA5) Closing contact, start inhibitor (AA25) Closing contact, reversing lights, autom. transm.

(EA12)

253

Closing contact, reversing lights, autom. transm.

(LD19)

253

Closing contact, reversing lights, autom. transm.

(LF31)

2002 2003 2011 2011 2059 2065 LF 2065 LR 2065 RF 2065 RR 300 301 302 302 305 308 308 308 308 309 309 312 312 313 315 A 315 A 315 B 315 B 317 317 323 323

Flame sensor, parking heater (HC16) Thermostat, parking heater (HB10) Break contact, neutral (LD18) Break contact, neutral (LD43) Closing contact, lock-up (LF33) Contact, wear indicator, brake linings (ND43) Contact, wear indicator, brake linings (ND40) Contact, wear indicator, brake linings (ND45) Contact, wear indicator, brake linings (ND41) Relay, headlights (CE25) Relay, fog lights (CG7) Relay, spot lights (CE58) Relay, spot lights (ZA2) Relay, reversing lights (BM19) Relay, brake lights (BM48) Relay, brake lights (OA4) Relay, brake lights (OC4) Relay, brake lights (ZA60) Relay, parking lights (XA5) Relay, parking lights (ZA4) Relay, starting heater (BB7) Relay, starting heater (ZA18) Relay, bogie lift motor (MA23) Relay, starting switch (AA45) Relay, starting switch (ZA2) Relay, starting switch (AA36) Relay, starting switch (ZA4) Relay, headlight wiper (GA12) Relay, headlight wiper (ZA36) Relay, flasher unit (CN9) Relay, flasher unit (ZA7)

100

List of components

324 324 324 324 331 332 A 332 B 343 345 345 354 360 360 360 360 364 364 375 375 376 376 376 376 A 376 B 381 3004 3004 3004 3005 3005 3018 3018 3018 3018 3023 3023 3023 3024/1 3024/2 3025 3025 3038 3038 3047 3047 3048 3061 3061 3063 3066 3066 3067 3067 3071 3072 3092 3103 3103 401 L 401 L 401 R 401 R 402 L 402 L 402 R 402 R 403

Relay, range inhibitor (BB29) Relay, range inhibitor (LD20) Relay, range inhibitor (LD34) Relay, range inhibitor (ZA25) Relay, eddy-retarder (OD13) Relay, brake lights, eddy-retarder (BM21) Relay, brake lights, eddy-retarder (BM23) Relay, fog lights, rear (EG8) Relay, start inhibitor (AA28) Relay, start inhibitor (ZA4) Relay, starting position (LD38) Relay, engage inhibitor, power take-off (LD15) Relay, engage inhibitor, power take-off (LF24) Relay, engage inhibitor, power take-off (ZA21) Relay, engage inhibitor, power take-off (ZA22) Operating controls, bogie lift (MA14) Operating controls, bogie lift (ZA17) Relay, day running lights (CE42) Relay, day running lights (CE50) Relay, power take-off (BM51) Relay, power take-off (LD18) Relay, power take-off (ZA26) Relay, power take-off (LD32) Relay, power take-off (LD26) Relay, extra (LK11) Relay, parking heater (HC7) Relay, parking heater (HC31) Relay, parking heater (ZA18) Alternator-controlled relay (XA11) Alternator-controlled relay (ZA2) Relay, control unit, parking heater (HB8) Relay, control unit, parking heater (HC11) Relay, control unit, parking heater (HC34) Relay, control unit, parking heater (ZA17) Relay, information ABS (OA19) Relay, information ABS (OC19) Relay, information ABS (ZA60) Relay, solenoid control valve ABS (OA10) Relay, solenoid control valve ABS (OA16) Relay, indicator lamp ABS (OA23) Relay, indicator lamp ABS (ZA60) Relay, pole change (BC6) Relay, pole change (OC23) Relay, lock-up (LF15) Relay, lock-up (ZA24) Relay, dim-dip (CE14) Relay, retarder (BM31) Relay, retarder (OD4) Relay, exhaust brake (BM71) Combination relay, several functions (BB14) Combination relay, several functions (ZA8) Relay, wear indicator, brake linings (ND37) Relay, wear indicator, brake linings (ZA20) Relay, central lock, open door (KH6) Relay, central lock, lock door (KH13) Relay, height limiter (MN18) Relay, fuel filter heater (HM10) Relay, fuel filter heater (ZA9) Bulb, fog lights (CG9) Bulb, fog lights (ZA43) Bulb, fog lights (CG13) Bulb, fog lights (ZA45) Bulb, spot lights (CE58) Bulb, spot lights (ZA47) Bulb, spot lights (CE59) Bulb, spot lights (ZA48) Bulb, loading light (ZA33)

Group 37 Wiring Diagram FL6 LHD

403 A 403 B 403 B 405 405 405 L 405 R 406 L 406 L 406 R 406 R 408 408 409 409 410 410 411 411 412 412 413 413 414 414 415 415 418 418 419 419 420 420 421 421 422 422 423 423 426 426 427 427 428 428 429 434 434 435 435 436 436 437 437 C 437 L 437 R 440 451 451 452 452 462 462 463 463 4066 L 4066 L

Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb,

loading light (ED6) loading light (ED9) loading light (ZA19) reversing lights (ZA29) reversing lights (ZA38) reversing lights (EA11) reversing lights (EA7) full beams (CE21) full beams (ZA38) full beams (CE28) full beams (ZA27) parking light, left front (CE15) parking light, left front (ZA11) parking light, right front (CE17) parking light, right front (ZA14) brake light, left (CK8) brake light, left (ZA42) brake light, right (CK13) brake light, right (ZA25) tail light, left (CE47) tail light, left (ZA36) tail light, right (CE51) tail light, right (ZA30) side marker light, left, front (CE42) side marker light, left, front (ZA34) side marker light, right, front (CE44) side marker light, right, front (ZA16) side marker light, left, rear (CE50) side marker light, left, rear (ZA44) side marker light, right, rear (CE54) side marker light, right, rear (ZA23) position light roof, left (CE8) position light roof, left (ZA2) position light roof, right (CE11) position light roof, right (ZA21) direction indicator, left, front (CN13) direction indicator, left, front (ZA13) direction indicator, right, front (CN14) direction indicator, right, front (ZA15) direction indicator, left, rear (CN20) direction indicator, left, rear (ZA41) direction indicator, right, rear (CN23) direction indicator, right, rear (ZA26) rotating warning lamp (EN6) rotating warning lamp (ZA19) cigarette lighter lighting (EV7) interior light (ER11) interior light (ER17) bunk light (ER4) bunk light (ER8) controls light (CE4) controls light (ZA12) identification light, front (CE3) identification light, front (ZA11) identification light, front (ZA8) identification light, front (ZA17) heater control light (HA2) rear fog light, left (EG10) rear fog light, left (ZA39) rear fog light, right (EG12) rear fog light, right (ZA28) side dir. light, left (CN11) side dir. light, left (ZA34) side dir. light, right (CN16) side dir. light, right (ZA16) dipped beams (CE23) dipped beams (ZA38)

List of components

4066 R 4066 R 500 500 501 501 503 504 504 505 507 507 507 508 510 510 511 513 514 515 515 517 517 518 518 518 518 518 520 520 521 521 528 530 530 531 531 536 536 541 541 550 554 555 5004 5004 5008

Bulb, dipped beams (CE26) Bulb, dipped beams (ZA27) Indicator light, dir. indicator, tractor (ND8) Indicator light, dir. indicator, tractor (ZA42) Indicator light, dir. indicator, trailer 1 (ND7) Indicator light, dir. indicator, trailer 1 (ZA44) Warning light, oil pressure, engine (ND33) Indicator light, full beams (ND10) Indicator light, full beams (ZA42) Warning light, battery charging (ND37) Warning light, service brakes (ND26) Warning light, service brakes (ND29) Warning light, service brakes (ZA44) Warning light, parking brake (ND23) Indicator light, diff. lock, rear wheels (ND16) Indicator light, diff. lock, rear wheels (ZA46) Indicator light, diff. lock, inter-axles (LG6) Indicator light, bogie lift (MA21) Indicator light, overdrive (ND18) Indicator light, hazard warning lights (ND24) Indicator light, hazard warning lights (ZA44) Indicator light, power take-off, side (LD3) Indicator light, power take-off, side (ZA46) Indicator light, power take-off, side (LD3) Indicator light, power take-off, rear (LD21) Indicator light, power take-off, rear (LD42) Indicator light, power take-off, rear (ZA46) Indicator light, power take-off, rear (ZA27) Indicator light, fog light, front (CG2) Indicator light, fog light, front (ZA45) Indicator light, spot light (CE61) Indicator light, spot light (ZA45) Indicator light, preheating (ND13) Indicator light, heated rearview mirror (HG11) Indicator light, heated rearview mirror (ZA46) Indicator light, loading light (ED11) Indicator light, loading light (ZA45) Indicator light, rear fog light (EG6) Indicator light, rear fog light (ZA46) Warning light, gearbox temperature (ND31) Warning light, gearbox temperature (BM28) Warning light, cab lock (ND41) Indicator light, coolant temperature (ND35) Indicator light, coolant level (ND20) Indicator lamp, rotating warning light (EN10) Indicator lamp, rotating warning light (ZA45) Indicator lamp, air suspension, manual position (ND14)

5008

Indicator lamp, air suspension, manual position (ZA42)

5009 5009 5010 5010 5010 5017 5017 5018

Indicator Indicator Indicator Indicator Indicator Indicator Indicator Indicator (LE6)

5018

Indicator lamp, power take-off, clutch-independent (ZA45)

5022 5022 5022 5023 5027

Indicator lamp, retarder (BM24) Indicator lamp, retarder (OD24) Indicator lamp, retarder (ZA15) Indicator lamp, gearbox (BM26) Warning lamp, wear indicator/brake linings (ND39)

lamp, lamp, lamp, lamp, lamp, lamp, lamp, lamp,

vehicle, ABS (OA47) vehicle, ABS (OC51) trailer, ABS (OA47) trailer, ABS (OC51) trailer, ABS (ND21) trailer, ABS information (OA47) trailer, ABS information (OC51) power take-off, clutch-independent

101

Group 37 Wiring Diagram FL6 LHD

5028 5028 5030 600 600 601 601 602 602 603 603 604 604 604 604 604 604 605 605 606 614 A 614 B 626 627 627 638 642 642 644 650 651 651 653 653 654 654 654 656 657 657 657 657 660 660 661 6003/6004 6013 F 6013 F 6013 LF 6013 LF 6013 LR 6013 LR 6013 R 6013 R 6013 RF 6013 RF 6013 RR 6013 RR 6043 6052 6052 6054 6054 6054 6054 6055 6055

102

Warning lamp, refrigerant level (ND11) Warning lamp, refrigerant level (ZA44) Indicator lamp, city filter (HN13) Solenoid valve, exhaust brake (BM64) Solenoid valve, exhaust brake (LF33) Solenoid valve, diff. lock, rear wheels (LG12) Solenoid valve, diff. lock, rear wheels (ZA23) Solenoid valve, diff. lock, inter axles (LG10) Solenoid valve, diff. lock, inter axles (ZA10) Solenoid valve, engine stop (BG6) Solenoid valve, engine stop (ZA40) Solenoid valve, power take-off, side (BK16) Solenoid valve, power take-off, side (BM53) Solenoid valve, power take-off, side (LD8) Solenoid valve, power take-off, side (LF5) Solenoid valve, power take-off, side (LF9) Solenoid valve, power take-off, side (ZA21) Solenoid valve, power take-off, rear (BK16) Solenoid valve, power take-off, rear (LD8) Solenoid valve, bogie lift, up (MA10) Solenoid valve, range inhibitor (BB25) Solenoid valve, range inhibitor (BB29) Solenoid valve, exhaust pressure governor (BB35) Solenoid valve, kick-down (LK3) Solenoid valve, kick-down (ZA20) Solenoid valve, injection pump (BK17) Solenoid valve, SPLIT (LN3) Solenoid valve, SPLIT (ZA56) Solenoid valve, lock-up (LF15) Windscreen wiper motor (GA22) Windscreen washer motor (GA6) Windscreen washer motor (ZA51) Headlamp washer motor (GA2) Headlamp washer motor (ZA50) Starter motor (AA8) Starter motor (ZA28) Starter motor (ZE16) Bogie lift motor (MA23) Fan (heater) (HA14) Fan (heater) (LK13) Fan (heater) (ZA6) Fan (heater) (ZA19) Alternator with charging regulator (AA32) Alternator with charging regulator (ZE21) Window winder motor (KA4) Solenoid valve, level control (MN22) Solenoid control valve, ABS (OC35) Solenoid control valve, ABS (ZA62) Solenoid control valve, ABS (OA35) Solenoid control valve, ABS (ZA62) Solenoid control valve, ABS (OA51) Solenoid control valve, ABS (ZA64) Solenoid control valve, ABS (OC60) Solenoid control valve, ABS (ZA64) Solenoid control valve, ABS (OA43) Solenoid control valve, ABS (ZA62) Solenoid control valve, ABS (OA59) Solenoid control valve, ABS (ZA64) Solenoid valve, air suspension, front axle (MN12) Fan motor, parking heater (HC14) Fan motor, parking heater (ZA37) Fuel pump, parking heater (HB4) Fuel pump, parking heater (HC24) Fuel pump, parking heater (HC31) Fuel pump, parking heater (ZA32) Coolant pump, parking heater (HC11) Coolant pump, parking heater (ZA35)

List of components

6056 L 6056 R 6057 6058 6068 6068 6068 6100 700 700 701 701 701 701 702 A 710 710 710 754 F 754 F 754 R 754 R 756 757 757 759 762 762 762 7052 7052 7052 7053 7057 LF 7057 LF 7057 LR 7057 LR 7057 RF 7057 RF 7057 RR 7057 RR 7065 7065 7065 800 802 L 802 L 802 R 802 R 802 R 803 803 A 803 A 803 B 803 B 804 804 805 805 806 807 807 810 810 812 850 858

Motor, level control, headlights (PA3) Motor, level control, headlights (PA9) Motor, speed limiter (BK9) Motor, door lock (KH14) Power take-off, clutch-independent (BK16) Power take-off, clutch-independent (LE3) Power take-off, clutch-independent (ZA51) Solenoid valve, compressor, overcharging (BC6) Speedometer (NG24) Speedometer (ZA39) Tachograph (NG4) Tachograph (NG32) Tachograph (ZA41) Tachograph (ZE30) Combined instrument (NA10) Timer, engine/cab heater (HC7) Timer, engine/cab heater (HC40) Timer, engine/cab heater (ZA18) Pressure sensor, air (NA30) Pressure sensor, air (ZA29) Pressure sensor, air (NA34) Pressure sensor, air (ZA31) Temperature sensor, coolant (BB11) Fuel gauge sensor (NA27) Fuel gauge sensor (ZA2) Level indicator, coolant (BB25) Oil temperature sensor, gearbox (LK11) Oil temperature sensor, gearbox (ND31) Oil temperature sensor, gearbox (ZA25) Sensor, speedometer (BM29) Sensor, speedometer (NG13) Sensor, speedometer (NG43) Inductive sensor, bogie lift (MN18) Sensor, pole wheel, ABS (OA32) Sensor, pole wheel, ABS (OC32) Sensor, pole wheel, ABS (OA48) Sensor, pole wheel, ABS (OC48) Sensor, pole wheel, ABS (OA40) Sensor, pole wheel, ABS (OC40) Sensor, pole wheel, ABS (OA56) Sensor, pole wheel, ABS (OC56) Sensor, accelerator pedal (BC8) Sensor, accelerator pedal (BM23) Sensor, accelerator pedal (ZA7) Starting heater (BB4) Heated rearview mirror (HG3) Heated rearview mirror (ZA38) Heated rearview mirror (HG6) Heated rearview mirror (HG9) Heated rearview mirror (ZA10) Heated seat (ZA35) Heated seat (HD5) Heated seat (HD9) Heated seat (HD5) Heated seat (HD9) Cigarette lighter (EV5) Cigarette lighter (ZA30) Rheostat (CE32) Rheostat (ZA48) Resistance (HC17) Eddy-retarder control (BM60) Eddy-retarder control (OD10) Heated air dryer (HK4) Heated air dryer (ZA42) El. operated rearview mirror (HH3) Horn (FA4) Buzzer, reverse warner (EA4)

Group 37 Wiring Diagram FL6 LHD

858 8003 8007 8010 8014 8016 A 8016 B 8017 8017 900 900 901 901 901 E 902 C 902 L 902 R 903 903 903 903 903 903 903 905

Buzzer, reverse warner (ZA32) Thermistor, evaporator (HC19) Potentiometer (BK11) Control, gearbox (BM36) Regenerating unit, city filter (HN5) Fuel filter heater (HM12) Fuel filter heater (HM15) Water separator (HM22) Water separator (ZA7) Radio (JA7) Radio (ZA13) Voltage converter (JA9) Voltage converter (ZA13) Voltage converter (HB25) Loudspeaker (JA15) Loudspeaker (JA11) Loudspeaker (JA7) Diode (BB21) Diode (HA8) Diode (HN11) Diode (LE6) Diode (MA7) Diode (ND25) Diode (ND40) Communication radio (JA17)

List of components

905 950 952 961 961 9006 9006 9008 9008 9008 9009 9010 9011 9011 A 9011 B 9012 9021 9022 9030 9057 9071 9071

Communication radio (ZA10) Electric coils, eddy-retarder (OD14) Magnetic clutch, air conditioning (HA8) Engine/cab heater (HB10) Engine/cab heater (HC37) Glow plug, parking heater (HC19) Glow plug, parking heater (ZA30) Control unit, ABS (OA13) Control unit, ABS (OC13) Control unit, ABS (ZA58) Control box, air suspension, rigids (MN3) Control box, air suspension, tractors (MN3) Control unit, speed limiter (ZA50) Control unit, speed limiter (BK4) Control unit, speed limiter (BK11) Current limiter (ZE10) Control box, city filter (HN5) Mains connection 220 V, city filter (HN6) Magnetic coupling, MTE, compressor (BC2) Control unit, automatic transmission (BM4) Control unit, MTE (BC4) Control unit, MTE (ZA9)

103

Group 37 Wiring Diagram FL6 LHD

Cable colour code

Abbreviations ADR-FRA ........

French ADR adaption

ATC .................

Automatic Temperatur Control

CABLE-B ........

Cable for tachograph, basic

CABLE-EC ......

Cable for tachograph, European community

C .....................

Centre

D .....................

Driver

DRL ................

Day running light

ENG-GEN 4 ....

Helpvariant D6A

F .....................

Front

KH ...................

Short length cab

KOBLAM .........

Clutch independent power take off

L ......................

Left

L ......................

Lower

LF ...................

Left front

LH ...................

Long length cab

LHD ................

Left hand drive

LL ....................

Left lower

LR ...................

Left rear

LU ...................

Left upper

L-medium ........

Low gross vehicle rating, 8-12ton

M-medium .......

Medium gross vehicle rating, 12-14ton

H-medium .......

High gross vehicle rating, 14-15 ton

E-medium .......

Extra gross vehicle rating, 16-26ton

MTE ................

Mecanical compressor, D6A 250

P .....................

Passenger

PH-CAB ..........

Parking heater cab

PH-ENGCA .....

Parking heater engine and cab

PTO ................

Power take off

R .....................

Right

RF ...................

Right front

RHD ................

Right hand drive

RIGID ..............

Plattform or tipper truck

RL ...................

Right lower

RR ..................

Right rear

RU ...................

Right upper

SKAT ...............

Side power take off

SKMT ..............

Side power take off

TB ...................

Air brakes

TBH ................

Air brakes, hydraulic

TRACTOR ......

Semi-trailer truck

UFSKR ...........

Without tachograph

ULLK ...............

Without intercooler

Cable colour code BL ..............

Blue

PU ..............

Purple

BN ..............

Brown

R ................

Red

GN .............

Green

SB ..............

Black

GR .............

Grey

VO ..............

Violet

I ..................

Ivory

W ...............

White

LBL ............

Light blue

Y ................

Yellow

LBN ............

Light brown

OR .............

Orange

P ................

Pink

104

Note: If a cable har two colours, this is written out like the following example: Y/R = Yellow/Red.

Feedback One of our objectives is that workshop personnel should have access to correct and appropriate service manuals where it concerns fault tracing, repairs and maintenance of Volvo trucks.

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..........................................................................

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..........................................................................

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..........................................................................

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Comments/proposals ................................................................................................................................................................................ ................................................................................................................................................................................ ................................................................................................................................................................................ ................................................................................................................................................................................ ................................................................................................................................................................................ ................................................................................................................................................................................ ................................................................................................................................................................................ ................................................................................................................................................................................ ................................................................................................................................................................................ ................................................................................................................................................................................ ................................................................................................................................................................................ ................................................................................................................................................................................ ................................................................................................................................................................................ ................................................................................................................................................................................ ................................................................................................................................................................................

Concerns Service Manual: ...............................................................................................................................

Volvo Truck Corporation Göteborg, Sweden TSP128153 English 3000 .3.99 Printed in Sweden

Service Manual Trucks Group 37 Version 01

Wiring Diagram FL6 RHD CHID B219660–

TSP128181

Foreword The descriptions and service procedures contained in this manual are based on designs and methods studies carried out up to November 1998.

The products are under continuous development. Vehicles and components produced after the above date may therefore have different specifications and repair methods.

When this is judged to have a significant bearing on this manual, supplementary service bulletins will be issued to cover the changes.

The new edition of this manual will update the changes.

In service procedures where the title incorporates an operation number, this is a reference to V.S.T. (Volvo Standard Times).

Service procedures which do not include an operation number in the title are for general information and no reference is made to V.S.T. The following levels of observations, cautions and warnings are used in this Service Documentation: Note: Indicates a situation, handling or circumstance which should be observed.

Important: Indicates a situation, handling or circumstance which should be emphasized so as not to lead to personal injury or damage to property.

Caution: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury or damage to property.

Warning: Indicates a potentially hazardous situation which, if not avoided, could result in death, serious injury or major damage to property.

Danger: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

Volvo Truck Corporation Göteborg, Sweden

Order number: TSP128181

© 1998 Volvo Truck Corporation, Göteborg, Sweden

All rights reserved. No part of this publication may be reproduced, stored in retrieval system, or transmitted in any forms by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior written permission of Volvo Truck Corporation.

Contents Component wiring diagram index ....................................................... 2 Component wiring diagrams ................................................................ 5 Illustration index .................................................................................. 33 Unique illustrations for gearbox MD3060P5/MD3560P5 ..................... 34 Illustrations ........................................................................................... 35 Fuses on circuit board (32) electrical centre ................................... 86 Fuses ..................................................................................................... 87 Relays on circuit board (32) electrical centre .................................. 87 Cable harness illustration index ........................................................ 88 Unique illustrations for gearbox MD3060P5/MD3560P5 ..................... 89 List of connectors ............................................................................... 93 List of components ............................................................................. 97 Abbreviations ..................................................................................... 102 Cable colour code ............................................................................. 102 Feedback

1

Group 37 Wiring Diagram FL6 RHD

Component wiring diagram index

Component wiring diagram index Starter system ......................................................................................

page 5

Coolant level, coolant temperature, preheating, exhaust pressure governor, exhaust brake, range inhibitor, interval wipe ..........

page 6

Engine control, Supercharger ..............................................................

page 7

Engine shut-off .....................................................................................

page 7

Speed limitation ....................................................................................

page 7

Automatic transmission, MD3060P5/MD3560P5 (Alisson world transmission) ................................................................

page 8

Head lights, position lights, marker lights, DRL, spotlights ..................

page 10

Front fog lights ......................................................................................

page 11

Brake lights ...........................................................................................

page 11

Direction indicators, hazard warning lights ..........................................

page 11

Reversing lights, reversing warning .....................................................

page 12

Loading light, fifth wheel light ...............................................................

page 12

Rear fog lights ......................................................................................

page 12

Rotating warning light ...........................................................................

page 13

Interior lights .........................................................................................

page 13

Cigarette lighter ....................................................................................

page 13

Horn ......................................................................................................

2

page 13

Group 37 Wiring Diagram FL6 RHD

Component wiring diagram index

Windscreen wipers and washers, headlamp wipers and washers ....

page 14

Climate unit ........................................................................................

page 14

Cab heater, PH-CAB ..........................................................................

Cab and engine heater, PH-ENGCA .................................................

page 15 page 16

Electrically heated seat ......................................................................

page 17

Electrically heated mirror ....................................................................

page 17

Electrically operated mirror ................................................................

page 17

Air dryer ..............................................................................................

page 17

Fuel filter heater .................................................................................

page 18

City filter .............................................................................................

page 18

Radio, voltage divider, loudspeaker ...................................................

page 19

Electrically operated window winder ..................................................

page 19

Electrically operated passenger door lock .........................................

page 20

Power take-off .....................................................................................

page 20

Power take-off, clutch-independent ....................................................

page 21

Automatic transmission, SKMT 113, SKMT 137 ................................

page 21

Diff. lock ..............................................................................................

page 22

Automatic transmission ......................................................................

page 22

Split .....................................................................................................

page 22

3

Group 37 Wiring Diagram FL6 RHD

Component wiring diagram index

Bogie lift hydralic .................................................................................

4

page 23

Air suspension .....................................................................................

page 23

Air dump drive axle .............................................................................

page 24

Instrument unit .....................................................................................

page 25

Indicator lamps ....................................................................................

page 26

Tachograph, speedometer ...................................................................

page 27

Anti-lock brakes (ABS) 4-channel .......................................................

page 28

Anti-lock brakes (ABS) 2-channel .......................................................

page 29

Headlight level control .........................................................................

page 30

Extra fuses ..........................................................................................

page 30

Spare relay ..........................................................................................

page 31

Extra connection ..................................................................................

page 31

Earth connections ...............................................................................

page 32

Group 37 Wiring Diagram FL6 RHD

Component wiring diagrams

Component wiring diagrams

T3011617

5

Group 37 Wiring Diagram FL6 RHD

Component wiring diagrams

T3011618

6

Group 37 Wiring Diagram FL6 RHD

Component wiring diagrams

T3011619

7

Group 37 Wiring Diagram FL6 RHD

Component wiring diagrams

T3011620

8

Group 37 Wiring Diagram FL6 RHD

Component wiring diagrams

T3011809

9

Group 37 Wiring Diagram FL6 RHD

10

Component wiring diagrams

T3011621

Group 37 Wiring Diagram FL6 RHD

Component wiring diagrams

T3011622

11

Group 37 Wiring Diagram FL6 RHD

12

Component wiring diagrams

T3011623

Group 37 Wiring Diagram FL6 RHD

Component wiring diagrams

T3011624

13

Group 37 Wiring Diagram FL6 RHD

14

Component wiring diagrams

T3011625

Group 37 Wiring Diagram FL6 RHD

Component wiring diagrams

T3011626

15

Group 37 Wiring Diagram FL6 RHD

16

Component wiring diagrams

T3011627

Group 37 Wiring Diagram FL6 RHD

Component wiring diagrams

T3011628

17

Group 37 Wiring Diagram FL6 RHD

Component wiring diagrams

T3011629

18

Group 37 Wiring Diagram FL6 RHD

Component wiring diagrams

T3011630

19

Group 37 Wiring Diagram FL6 RHD

Component wiring diagrams

T3011631

20

Group 37 Wiring Diagram FL6 RHD

Component wiring diagrams

T3011632

21

Group 37 Wiring Diagram FL6 RHD

Component wiring diagrams

T3011633

22

Group 37 Wiring Diagram FL6 RHD

Component wiring diagrams

T3011634

23

Group 37 Wiring Diagram FL6 RHD

Component wiring diagrams

T3011635

24

Group 37 Wiring Diagram FL6 RHD

Component wiring diagrams

T3011636

25

Group 37 Wiring Diagram FL6 RHD

26

Component wiring diagrams

T3011637

Group 37 Wiring Diagram FL6 RHD

Component wiring diagrams

T3011638

27

Group 37 Wiring Diagram FL6 RHD

28

Component wiring diagrams

T3011639

Group 37 Wiring Diagram FL6 RHD

Component wiring diagrams

T3011640

29

Group 37 Wiring Diagram FL6 RHD

Component wiring diagrams

T3011641

30

Group 37 Wiring Diagram FL6 RHD

Component wiring diagrams

T3011642

31

Group 37 Wiring Diagram FL6 RHD

32

Component wiring diagrams

T3011643

Group 37 Wiring Diagram FL6 RHD

Illustration index

Illustration index Indicator lamps and switches ................................................

page 35

Earth connections .................................................................

page 36

1000

Cable harness, instruments ..................................................

page 37

1006

Cable harness, cab, upper ....................................................

page 39

1018

Cable harness, air conditioning .............................................

page 40

1022

Cable harness, extra light .....................................................

page 41

1030

Cable harness, engine ..........................................................

page 42

1031

Cable harness, automatic transmission ................................

page 44

1035

Cable harness, diff. lock ........................................................

page 45

1037

Cable harness, bogie lift .......................................................

page 46

1039

Cable harness, overdrive (Split) ............................................

page 48

1040

Cable harness, frame ............................................................

page 49

1042

Cable harness, tail lights .......................................................

page 50

1045

Cable harness, engage inhibitor, power take off ..................

page 51

1046

Cable harness, closing contact, climate system ...................

page 54

1056

Cable harness, air dryer ........................................................

page 55

1057

Cable harness, chassis .........................................................

page 56

1061

Cable harness, parking heater, cab ......................................

page 63

1062

Cable harness, parking heater, frame ...................................

page 63

1063

Cable harness, trailer connection ..........................................

page 65

1067

Cable harness, kneeling (Air dump) .....................................

page 66

1072

Cable harness, air suspension ..............................................

page 67

1075

Cable harness, speed limiter, cab .........................................

page 69

1076

Cable harness, speed limiter, engine ....................................

page 70

1077

Cable harness, side marking lamp .......................................

page 71

1084

Cable harness, cab, ABS ......................................................

page 72

1085

Cable harness, trailer connection, ABS ................................

page 74

1086

Cable harness, solenoid valve, ABS .....................................

page 75

1088

Cable harness, sensor, ABS .................................................

page 75

1090

Cable harness, engage inhibitor, exhaust brake ...................

page 77

1425

Cable harness, pulse sensor-tachograph .............................

page 78

1431

Cable harness, buzzer ..........................................................

page 79

1432

Cable harness, gearbox, R800 .............................................

page 80

1466

Cable harness, MTE cab ......................................................

page 81

1467

Cable harness, MTE chassis ................................................

page 81

1468

Cable harness, water separator ............................................

page 82

1469

Cable harness, fuel filter heater ............................................

page 83

33

Group 37 Wiring Diagram FL6 RHD

Illustration index

Unique illustrations for gearbox MD3060P5/MD3560P5

34

Cable harness, cab ...............................................................

page 84

Cable harness, chassis .........................................................

page 85

Group 37 Wiring Diagram FL6 RHD

Illustrations

Illustrations

T3008609

35

Group 37 Wiring Diagram FL6 RHD

Illustrations

T3008610

36

Group 37 Wiring Diagram FL6 RHD

Illustrations

T3011460

37

Group 37 Wiring Diagram FL6 RHD

Illustrations

T3011459

38

Group 37 Wiring Diagram FL6 RHD

Illustrations

T3008613

39

Group 37 Wiring Diagram FL6 RHD

Illustrations

T3008614

40

Group 37 Wiring Diagram FL6 RHD

Illustrations

T3008644

41

Group 37 Wiring Diagram FL6 RHD

Illustrations

T3008615

42

Group 37 Wiring Diagram FL6 RHD

Illustrations

T3007831

43

Group 37 Wiring Diagram FL6 RHD

Illustrations

T3008616

44

Group 37 Wiring Diagram FL6 RHD

Illustrations

T3008617

45

Group 37 Wiring Diagram FL6 RHD

Illustrations

T3008618

46

Group 37 Wiring Diagram FL6 RHD

Illustrations

T3008619

47

Group 37 Wiring Diagram FL6 RHD

Illustrations

T3008653

48

Group 37 Wiring Diagram FL6 RHD

Illustrations

T3008620

49

Group 37 Wiring Diagram FL6 RHD

Illustrations

T3013060

50

Group 37 Wiring Diagram FL6 RHD

Illustrations

T3008622

51

Group 37 Wiring Diagram FL6 RHD

Illustrations

T3008623

52

Group 37 Wiring Diagram FL6 RHD

Illustrations

T3008624

53

Group 37 Wiring Diagram FL6 RHD

Illustrations

T3008625

54

Group 37 Wiring Diagram FL6 RHD

Illustrations

T3008626

55

Group 37 Wiring Diagram FL6 RHD

Illustrations

T3008627

56

Group 37 Wiring Diagram FL6 RHD

Illustrations

T3008628

57

Group 37 Wiring Diagram FL6 RHD

58

Illustrations

T3008629

Group 37 Wiring Diagram FL6 RHD

Illustrations

T3008481

59

Group 37 Wiring Diagram FL6 RHD

Illustrations

T3008482

60

Group 37 Wiring Diagram FL6 RHD

Illustrations

T3011799

61

Group 37 Wiring Diagram FL6 RHD

62

Illustrations

T3008631

Group 37 Wiring Diagram FL6 RHD

Illustrations

T3013059

63

Group 37 Wiring Diagram FL6 RHD

64

Illustrations

T3008632

Group 37 Wiring Diagram FL6 RHD

Illustrations

T3008652

65

Group 37 Wiring Diagram FL6 RHD

66

Illustrations

T3013061

Group 37 Wiring Diagram FL6 RHD

Illustrations

T3008634

67

Group 37 Wiring Diagram FL6 RHD

68

Illustrations

T3011380

Group 37 Wiring Diagram FL6 RHD

Illustrations

T3008636

69

Group 37 Wiring Diagram FL6 RHD

70

Illustrations

T3011500

Group 37 Wiring Diagram FL6 RHD

Illustrations

T3008638

71

Group 37 Wiring Diagram FL6 RHD

Illustrations

T3011386

72

Group 37 Wiring Diagram FL6 RHD

Illustrations

T3013074

73

Group 37 Wiring Diagram FL6 RHD

74

Illustrations

T3008640

Group 37 Wiring Diagram FL6 RHD

Illustrations

T3008642

75

Group 37 Wiring Diagram FL6 RHD

76

Illustrations

T3008641

Group 37 Wiring Diagram FL6 RHD

Illustrations

T3008643

77

Group 37 Wiring Diagram FL6 RHD

Illustrations

T3008645

78

Group 37 Wiring Diagram FL6 RHD

Illustrations

T3008646

79

Group 37 Wiring Diagram FL6 RHD

80

Illustrations

Group 37 Wiring Diagram FL6 RHD

Illustrations

T3008647

81

Group 37 Wiring Diagram FL6 RHD

82

Illustrations

T3008648

Group 37 Wiring Diagram FL6 RHD

Illustrations

T3008649

83

Group 37 Wiring Diagram FL6 RHD

84

Illustrations

T3011378

Group 37 Wiring Diagram FL6 RHD

Illustrations

T3011377

85

Group 37 Wiring Diagram FL6 RHD

Fuses on circuit board (32) electrical centre

Fuses on circuit board (32) electrical centre I

Dipped beam, left ...............................

(CE23)

2

Dipped beam, right .............................

(CE26)

3

Full beams, left and right ...................

(CE28)

4

Spot lights ...........................................

(CE58)

5

Front fog lights ....................................

(CG9)

6

Rear fog lights ....................................

(EG10)

7

Parking lights ......................................

(CE15)

8

Lighting instruments ...........................

(CE13)

9

Front side marker lights ......................

(CE44)

10

Left rear lights ....................................

(CE48)

11

Right rear lights ..................................

(CE53)

12

Heated air dryer .................................

(HK4)

13

Air conditioning ...................................

(HA16)

14

Direction indicators .............................

(CN8)

15

Reversing lights ..................................

(EA11)

16

Fan and parking heater ......................

(HA21)

17

Spare, ”+ 15”, PTO clutch independant, city filter and window winder, splitter .

(XD10)

18

PCB instruments and controllamps ....

(NA4)

19

Windscreen and headlamp cleaner ...

(GA18)

20

Heated seat ........................................

(HD5)

21

Diff. lock, power take-off .....................

(LD8) (LF5)

22

Combination relay, preheating and range lock, waterlevel, interval ...........

(BB14)

23

Heated mirror, window winder ............

(HG8)

24

”Kick-down” speed limiter ...................

(LK3)

25

Hazard warning, brake lights ..............

(CK8)

26

Interior light, radio, tachograph ..........

(ER17)

27

Lighting general ..................................

(CE31)

28

Rotating warning light, loading light ...

(ED8)

29

Cigarette lighter, horn .........................

(EV5)

30

Fuse check .........................................

(XD29)

86

Group 37 Wiring Diagram FL6 RHD

Relays on circuit board (32) electrical centre

Fuses 1-unit fuse holder 51 51 51

(AA16) (BM6) (LK12)

6-unit fuse holder 56 56 56 56 56 56 56 56 56 56 56 56

B B B B B B

”1” ”2” ”3” ”4” ”5” ”6” ”1” ”2” ”3” ”4” ”5” ”6”

(XA21) (XA18) (XA15) (XA12) (XA9) (XA6) (OA3) (OC3) (OA4) (OC4) (OA6) (OC6) (OA8) (OC8) (OA10) (OC10) (OA11) (OC11)

Relays on circuit board (32) electrical centre 301

Relay, fog lights ”2” ...................

(CG7)

302

Relay, spot lights ”1” .................

(CE58)

309

Relay, parking light ”9” .............

(XA5)

315 A

Relay, starting switch ”12” ........

(AA45)

315 B

Relay, starting switch ”11” ........

(AA36)

343

Relay, rear fog lights ”3” ...........

(EG8)

345

Relay, start inhibitor ”6” ............

(AA28)

375

Relay, day running lights ”4” .....

(CE42)

375

Relay, day running lights ”5” .....

(CE50)

3005

Alternator-controlled relay ”10” .

(XA11)

87

Group 37 Wiring Diagram FL6 RHD

Cable harness illustration index

Cable harness illustration index 1000

Cable harness, instruments ..................................................

page 37

1006

Cable harness, cab, upper ....................................................

page 39

1009

Cable harness, electric window winder .................................

1018

Cable harness, air conditioning .............................................

page 40

1022

Cable harness, extra light .....................................................

page 41

1023

Cable harness, horn ..............................................................

1030

Cable harness, engine ..........................................................

page 42

1031

Cable harness, automatic transmission ................................

page 44

1035

Cable harness, diff. lock ........................................................

page 45

1037

Cable harness, bogie lift .......................................................

page 46

1039

Cable harness, overdrive (Split) ............................................

page 48

1040

Cable harness, frame ............................................................

page 49

1042

Cable harness, tail lights .......................................................

page 50

1045

Cable harness, engage inhibitor, power take off ..................

page 51

1046

Cable harness, closing contact, climate system ...................

page 54

1056

Cable harness, air dryer ........................................................

page 55

1057

Cable harness, chassis .........................................................

page 56

1061

Cable harness, parking heater, cab ......................................

page 63

1062

Cable harness, parking heater, frame ...................................

page 63

1063

Cable harness, trailer connection ..........................................

page 65

1067

Cable harness, kneeling (Air dump) .....................................

page 66

1072

Cable harness, air suspension ..............................................

page 67

1075

Cable harness, speed limiter, cab .........................................

page 69

1076

Cable harness, speed limiter, engine ....................................

page 70

1077

Cable harness, side marking lamp .......................................

page 71

1084

Cable harness, cab, ABS ......................................................

page 72

1085

Cable harness, trailer connection, ABS ................................

page 74

1086

Cable harness, solenoid valve, ABS .....................................

page 75

1088

Cable harness, sensor, ABS .................................................

page 75

1090

Cable harness, engage inhibitor, exhaust brake ...................

page 77

1091

Cable harness, heated mirror ...............................................

1425

Cable harness, pulse sensor-tachograph .............................

page 78

1431

Cable harness, buzzer ..........................................................

page 79

1432

Cable harness, gearbox, R800 .............................................

page 80

1466

Cable harness, MTE cab ......................................................

page 81

1467

Cable harness, MTE chassis ................................................

page 81

1468

Cable harness, water separator ............................................

page 82

1469

Cable harness, fuel filter heater ............................................

page 83

88

-

-

-

Group 37 Wiring Diagram FL6 RHD

Cable harness illustration index

Unique illustrations for gearbox MD3060P5/MD3560P5 Cable harness, cab ...............................................................

page 84

Cable harness, chassis .........................................................

page 85

89

Group 37 Wiring Diagram FL6 RHD

Cable harness illustration index

T3013036

90

Group 37 Wiring Diagram FL6 RHD

Cable harness illustration index

T3013037

91

Group 37 Wiring Diagram FL6 RHD

92

Cable harness illustration index

T3013038

Group 37 Wiring Diagram FL6 RHD

List of connectors

List of connectors A AS1 AS3 AS4 AS6 AS7 B BA1 BA2 BA3 BA7 BC2 BJ1 BJ3 BJ4 BJ6 BJ7 BJ8 C CA1 CA2 CA3 CA4 CA6 CA7 CA8 CA9 CB1 CB2 CB3 CB4 CB5 CB6 CB7 CB8 CB9 CC CC1 CC2 CC3 CC4 CC5 CC6 CC7 CC8 CC9 CD CD1 CD2 CD3 CD4 CD5 CD6 CD7 CE CE1 CE2 CE3 CE4 CE5 CE6 CE7 CE8 CE9

(BM58) (BM62) (HB2) (OA7) (OA64) (OA66) (OA68) (OA69) (BM57) (BM62) (HB4) (MA15) (MA16) (MA10) (MA23) (BB7) (MN3) (MN4) (MN10) (MN8) (MN9) (MN7) (BM56) (BM61) (HB5) (CE58) (CE59) (CG9) (CG13) (CE23) (CE21) (CE28) (CE26) (CN7) (EA11) (CE48) (EG10) (CE53) (CK8) (CN23) (CN9) (CN20) (BM34) (EN6) (ER17) (JA9) (ER20) (NA48) (ED9) (CE5) (CE8) (CE11) (BM33) (CE4) (CE2) (EA16) (EA16) (AA25) (AA25) (BB18) (BM30) (PA9) (PA10) (BB13) (BB22) (ND43) (ND42) (CE15) (CN13) (CN14)

CF CF1 CF2 CF3 CF4 CF5 CF6 CF7 CF8 CF9 CG CG1 CG2 CG3 CG4 CG6 CG7 CG8 CG9 CH CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 CJ1 CJ2 CJ3 CJ4 CJ5 CJ6 CJ7 CJ8 CJ9 CK1 CK2 CK3 CK4 CK5 CK6 CL CL1 CL2 CL3 CL4 CL5 CL6 CL8 CM CM1 CM2 CM3 CM4 CM9 CN CN1 CN2 CO1 CO2 CO3 CP

(BM29) (PA12) (LD8) (LF5) (LG12) (BB2) (BB25) (AA35) (BB7) (AA21) (LD11) (LF9) (BM27) (ND18) (ND33) (ND56) (LN3) (EA11) (EA11) (BB23) (BB25) (BM28) (BB11) (NA27) (AA30) (NA46) (BB12) (BB25) (ND31) (HA8) (HC52) (HC51) (HC38) (HC37) (HC47) (HC40) (HC50) (HC45) (HC43) (XD27) (EA19) (EV9) (ND21) (XD25) (EG14) (BM11) (LF33) (LF9) (LF31) (LF31) (LF15) (LF15) (LF33) (BM6) (MN18) (MN19) (MN23) (MN22) (MN20) (BM35) (LG23) (ND40) (AA15) (AA18) (LK3) (BM28)

93

Group 37 Wiring Diagram FL6 RHD

CP1 CR CR1 CR2 CR3 CS CS1 CS2 CT1 CT2 CT3 CT4 CT5 CT8 CT9 DD1 DD2 EA1 EA2 EA3 EA4 EB1 EB2 EB3 EB4 EX1 EX2 KD1 KD2 KE1 KE2 KE3 KO1 KO2 KO3 LF1 LF2 LR1 LR2 MO1 MO2 MO3 MO4 MT1 MT2 MT3 MT4 MT9 P1 P2 PA1 PA2 PA3 PA4 PA5 PA6 PA7 PA8 PA9 PB1 PB2 PB3 PB4 PB5 PB6 PB7 PB8

94

(EA2) (BM32) (BB17) (BB19) (BB35) (BM31) (HC32) (HC34) (HH4) (HH6) (HH3) (HG2) (HG2) (HH8) (HH10) (LG10) (LG10) (BB11) (BB12) (BB13) (ND33) (AA35) (AA30) (BB7) (BB2) (BM64) (BM64) (BM30) (BM30) (BM60) (BM61) (BM58) (LK11) (LK13) (LK11) (OA32) (OC32) (OA33) (OC33) (OA48) (OC48) (OA49) (OC49) (BK10) (BK9) (BK7) (BK8) (BC2) (BC5) (BC6) (BC8) (BC8) (BM4) (BM6) (CE62) (CE26) (CE23) (CG9) (CG13) (CE28) (AA39) (CG7) (CE26) (CE36) (CE30) (CE31) (CE34) (CE33) (CE37) (CE38) (CE35)

List of connectors

PB9 PC1 PC2 PC3 PC4 PC5 PC6 PC7 PC8 PC9 PD1 PD2 PD3 PD4 PD5 PD6 PD7 PD8 PD9 PE1 PE2 PE3 PE4 PE5 PE6 PE7 PE8 PE9 PF1 PF2 PF3 PF4 PF5 PF6 PF7 PF8 PF9 PG1 PG2 PG3 PG4 PG5 PG6 PG7 PG8 PG9 PH1 PH2 PH3 PH4 PH5 PH6 PH7 PH8 PH9 PJ1 PJ2 PJ3 PJ4 PJ5 PJ6 PJ7 PJ8 PJ9 PK1 PK2 PK3

(CE32) (CE58) (CE33) (CE64) (EG8) (CE59) (CE37) (EG10) (CE21) (CE28) (CE9) (CE13) (CE15) (CE48) (CE44) (CE42) (CE40) (CE54) (CE53) (AA25) (CN8) (HA16) (AA23) (AA22) (HK4) (AA20) (EA11) (XB9) (XD11) (XB7) (XB6) (NA7) (NA4) (XB15) (HA21) (XB11) (XB17) (GA18) (HD5) (XB16) (LD8) (LF5) (LD3) (XA5) (XA6) (HG8) (XA12) (XA13) (BB14) (XA6) (XA11) (ER13) (ER17) (XA12) (LK3) (CK8) (ED8) (CE29) (AA45) (AA38) (CE31) (EV5) (AA38) (AA39) (EV9) (AA42) (AA41) (AA39)

Group 37 Wiring Diagram FL6 RHD

PK4 PK5 PK6 PK7 PK8 PK9 PT1 PT2 PT3 PTC1 PTC2 PTC3 RA1 RA2 RA3 RA4 RA5 RA6 RA8 RA9 RB1 RB2 RB4 RB5 RB5 RB6 RB7 RB8 RC3 RD1 RD2 RD3 RD4 RD5 RD6 RD7 RD8 RD9 RD10 RD11 RD12 RD13 RD14 RD15 RD16 RD17 RD18 RD19 RD22 RF1 RF2 RL1 RL2 RR1 RR2 S1 S2 S3 S4 S5 S6 S7 SA1 SA3 SA4 SA6 SA7

(AA43) (AA43) (AA40) (AA45) (CE55) (AA41) (BM56) (BM53) (BM53) (BM57) (BM56) (BM51) (HG9) (HG8) (KA5) (KA9) (HD3) (HD3) (XD3) (XD17) (LD10) (LD9) (EA19) (EA3) (LD3) (EG2) (EG2) (EG5) (XD9) (BK11) (BK12) (BM53) (BK13) (HG9) (HG8) (KA5) (KA9) (BM54) (HD3) (BM51) (HD3) (XD3) (XD17) (LD10) (LD9) (LD3) (EA3) (EA3) (EG2) (EG2) (EG5) (XD9) (OA41) (OC41) (OA40) (OC40) (BB29) (BB32) (OA56) (OC56) (OA57) (OC57) (HA21) (HA17) (HA15) (HA8) (HA8) (HA12) (HA16) (OC7) (OC46) (OC46) (OC46) (OC46)

List of connectors

SLF1 SLF2 SLF3 SR1 SR2 SR3 SR4 SR5 SR6 SR7 SRF1 SRF2 SRF3 TA TB TC TC2 TC3 TC5 TD TE TF TG TH TJ TK TL TM TN TP TU TV TW TX TY U1 U2 U3 U4 VC1 VC2 VG1 VG2 VG3 VG4 VG5 VG6 VG7 VG8 VG9 VIMA1 VIMA2 VIMA3 VIMA4 VIMA5 VIMA6 VIMA7 VIMA8 VIMA9 VIMA10 VIMA11 VIMA12 VIMA13 VIMA14 VIMB1 VIMB2 VIMB3

(OA36) (OA35) (OA37) (OA52) (OC36) (OA51) (OC35) (OA53) (OC36) (OA60) (OC61) (OA59) (OC60) (OA61) (OC61) (OA4) (OC4) (OA44) (OA43) (OA45) (BM15) (BM19) (BM16) (OA22) (OC14) (OA5) (OC5) (OA20) (OC12) (BM4) (BM7) (BM12) (BM21) (BM14) (BM20) (BM17) (BM13) (BM18) (BM22) (BM5) (BM11) (BM6) (BM10) (BM8) (BM9) (BK16) (BK19) (BK17) (BK18) (HC11) (HC30) (HC7) (HC31) (HC14) (HC20) (HC11) (HC17) (HC21) (HC16) (HC17) (HC23) (HC24) (BM20) (BM58) (BM8) (BM51) (BM23) (BM60) (BM69) (BM67) (BM7) (BM6) (BM15) (BM4) (BM5) (BM26) (BM28) (BM55) (BM62)

95

Group 37 Wiring Diagram FL6 RHD

VIMB4 VIMB5 VIMB6 VIMB8 VIMB10 VIMB11 VIMB12 VIMB13 VIMB14 VIMC1 VIMC2 VIMC3 VIMC4 VIMC5 VIMC6 VIMC7 VIMC8 VIMC9 VIMC10 VIMC11 VIMC13 VIMC14 W1 W2 W3 W4 X1 X2 XA1 XA2 XB1 XB2 XB3 XC XD

96

(BM42) (BM49) (BM37) (BM30) (BM33) (BM32) (BM13) (BM43) (BM37) (BM17) (BM21) (BM11) (BM34) (BM24) (BM35) (BM19) (BM11) (BM12) (BM36) (BM40) (BM51) (BM46) (NG12) (NG13) (NG14) (NG16) (HA8) (HN15) (OA16) (OA63) (HA8) (HN13) (OA27) (OA68) (OC16) (OC26) (HD5) (HD5) (HD5) (HD9) (HD5) (HD9) (HD5) (HD9) (HG5) (HG8)

List of connectors

XF XG XG1 XG2 XH XI1 XI2 XI3 XI4 XI5 XI6 XI7 XI8 XI9 XI10 XI11 XI12 XJ XL1 XL2 XM1 XM2 XW1 XW2 XW3 XW4 Z1 Z2 Z3 ZA1 ZA2 ZA3

(BB29) (LD8) (LF5) (LF5) (AA40) (HC11) (HC11) (HC14) (HC14) (HC17) (HC17) (HC17) (HC16) (HC19) (HC21) (HC25) (HC23) (FA4) (HK4) (HK4) (KA6) (KA8) (NG40) (NG41) (NG42) (NG44) (XD3) (XD5) (XD10) (XD10) (XD19) (ZD19) (MN12) (MN13) (MN13)

Group 37 Wiring Diagram FL6 RHD

List of components

List of components 28 28 28 30 A 30 B 33 34 36 36/1 36/2 36/3 36/4 36/5 36/6 36/7 36/8 36/8 36/8 36/8 36/8 36/8 36/9 36/9 36/10 36/10 36/10 36/10 36/10 36/10 36/10 36/11 36/12 36/12 42 51 51 51 56 56 B 56 B 77 77 77 77 77 77 77 77/1 78 78 78 78 78 78 78/1 79 79 79 79 79 79 79 79 79 79

Test connector (BM51) Test connector (OA28) Test connector (OC28) Battery (AA2) Battery (AA2) Circuit card, indicator/warning lights (ND6) Connector (AA25) Connector, tail lamp junction box (ND41) Connector, tail lamp junction box (CN7) Connector, tail lamp junction box (EA11) Connector, tail lamp junction box (CE48) Connector, tail lamp junction box (EG10) Connector, tail lamp junction box (CE53) Connector, tail lamp junction box (CK8) Connector, tail lamp junction box (CN23) Connector, tail lamp junction box (CE53) Connector, tail lamp junction box (CK13) Connector, tail lamp junction box (CN23) Connector, tail lamp junction box (EA11) Connector, tail lamp junction box (EG12) Connector, tail lamp junction box (ZA30) Connector, tail lamp junction box (LG20) Connector, tail lamp junction box (ZA33) Connector, tail lamp junction box (CE48) Connector, tail lamp junction box (CK8) Connector, tail lamp junction box (CN20) Connector, tail lamp junction box (EA16) Connector, tail lamp junction box (EG10) Connector, tail lamp junction box (LG23) Connector, tail lamp junction box (ZA36) Connector, tail lamp junction box (CN9) Connector, tail lamp junction box (CN20) Connector, tail lamp junction box (LG23) Joint sleeve (ER17) Fuse holder, 1–unit (AA15) Fuse holder, 1–unit (BM6) Fuse holder, 1–unit (LK12) Fuse holder, 6–unit (XA6) Fuse holder, 6–unit (OA3) Fuse holder, 6–unit (OC3) Plug socket, 7–unit (CE46) Plug socket, 7–unit (CE53) Plug socket, 7–unit (CE55) Plug socket, 7–unit (CK4) Plug socket, 7–unit (CN7) Plug socket, 7–unit (CN9) Plug socket, 7–unit (EG9) Plug socket, 7–unit (ZA33) Plug socket, 7–unit, extra (EA19) Plug socket, 7–unit, extra (EG14) Plug socket, 7–unit, extra (EV9) Plug socket, 7–unit, extra (ND21) Plug socket, 7–unit, extra (XD25) Plug socket, 7–unit, extra (XD27) Plug socket, 7–unit, extra (ZA9) Plug socket, ABS (OA3) Plug socket, ABS (OA5) Plug socket, ABS (OA8) Plug socket, ABS (OA20) Plug socket, ABS (OA22) Plug socket, ABS (OC3) Plug socket, ABS (OC5) Plug socket, ABS (OC10) Plug socket, ABS (OC12) Plug socket, ABS (OC14)

79/3 79/4 100 101 102 103 104 109 110 111 111 112 116 116 116 L 116 R 117 117 117 L 117 R 118 118 B 119 120 123 125 126 127 128 128 129 133 144 147 149 150 158 176 178 1104 1104 1105 1105 1107 A 1107 A 1107 B 1107 B 1118 1122 1123 1132 1132 1134 1134 1135 1143 1150 200 200 202 205 L 205 L 205 R 205 R

Plug socket, ABS (ZA35) Plug socket, ABS (ZA33) Switch, headlights (CE6) Switch, full beams and dipped beams (CE28) Switch, fog lights (CG5) Switch, spot lights (CE61) Switch, loading light (ED6) Switch, hazard warning lights (CN8) Switch, rotating warning light (EN5) Switch, window winder (KA6) Switch, window winder (ZA58) Switch, air conditioning (HA7) Switch, interior light (ER9) Switch, interior light (ER15) Switch, interior light (ZA4) Switch, interior light (ZA15) Switch, reading light (ER1) Switch, reading light (ER6) Switch, reading light (ZA27) Switch, reading light (ZA29) Switch, fan (HA18) Switch, fan (HB10) Switch, windscreen wiper (GA25) Switch, windscreen washer (GA22) Switch, heated rearview mirror (HG6) Switch, exhaust brake (BM72) Switch, diff. lock wheels, rear (LG17) Switch, diff. lock inter axles (LG9) Switch, power take-off, side (LD6) Switch, power take-off, side (LF5) Switch, power take-off, rear (LD6) Switch, bogie lift (MA9) Switch, battery master switch (AA2) Switch direction indicators (CN15) Switch, horn (FA4) Switch, starting switch (AA12) Switch, tail fog lights (EG4) Switch, SPLIT (LN3) Switch, lock-up (LF15) Switch, bulb control (ND3) Switch, bulb control (ZA52) Switch, level control, headlights (PA9) Switch, level control, headlights (ZA57) Switch, door lock (KH15) Switch, door lock (ZA36) Switch, door lock (KH9) Switch, door lock (ZA38) Switch, power take-off, clutch independent (LE3) Switch, retarder (BM42) Switch, air evacuation (MV4) Switch, el. operated rearview mirror (HH3) Switch, el. operated rearview mirror (ZA60) Switch, reverse warner (BM35) Switch, reverse warner (EA3) Switch, cruise control (BK4) Switch, seat heater (HD5) Switch, fuel filter heater (HM8) Break contact, warning light, parking brake (ND23) Break contact, warning light, parking brake (ZA25) Break contact, warning light, oil pressure (ND33) Break contact, interior light (ER12) Break contact, interior light (ZA23) Break contact, interior light (ER18) Break contact, interior light (ZA25)

97

Group 37 Wiring Diagram FL6 RHD

207

Closing contact, indicator light, diff. lock, rear wheels (LG23)

207

Closing contact, indicator light, diff. lock, rear wheels (ZA35)

207 B

Closing contact, indicator light, diff. lock, rear wheels (LG19)

209

Closing contact, indicator light, power take-off, side (BM56)

211 212

Closing contact, indicator light, bogie lift (MA15) Closing contact, warning light, service brakes (ND56)

212

Closing contact, warning light, service brakes (ZA53)

216 217 218 218 223 228 228 229 229 239 239 239 239 239 239 245 247

Closing contact, brake lights (CK8) Closing contact, reversing lights (EA11) Break contact, exhaust pressure governor (BB22) Break contact, exhaust pressure governor (ZA40) Slip contact, horn (FA4) Closing contact, cab lock (ND47) Closing contact, cab lock (ZA29) Closing contact, ”kick-down” (BM30) Closing contact, ”kick-down” (LK3) Break contact, thermal (HA8) Break contact, thermal (HC23) Break contact, thermal (HD5) Break contact, thermal (HD9) Break contact, thermal (HK4) Break contact, thermal (ZA65) Break contact, brake light, trailer (CK12) Closing contact, climate system (air conditioning) (HA8)

251 251 252 253

Break contact, SPLIT (ND18) Break contact, SPLIT (ZA5) Closing contact, start inhibitor (AA25) Closing contact, reversing lights, autom. transm.

(EA16)

253

Closing contact, reversing lights, autom. transm.

(LD19)

253

Closing contact, reversing lights, autom. transm.

(LF31)

2002 2003 2059 2062 2062 2065 LF 2065 LR 2065 RF 2065 RR 300 301 302 302 305 308 308 308 308 309 309 312 312 313 315 A 315 A 315 B

Flame sensor, parking heater (HC16) Thermostat, parking heater (HB17) Closing contact, lock-up (LF33) Closing contact, air evacuation (MV12) Closing contact, air evacuation (ZA54) Contact, wear indicator, brake linings (ND43) Contact, wear indicator, brake linings (ND40) Contact, wear indicator, brake linings (ND45) Contact, wear indicator, brake linings (ND41) Relay, headlights (CE25) Relay, fog lights (CG7) Relay, spot lights (CE58) Relay, spot lights (ZA2) Relay, reversing lights (BM19) Relay, brake lights (BM48) Relay, brake lights (OA4) Relay, brake lights (OC4) Relay, brake lights (ZA39) Relay, parking lights (XA5) Relay, parking lights (ZA4) Relay, starting heater (BB7) Relay, starting heater (ZA9) Relay, bogie lift motor (MA23) Relay, starting switch (AA45) Relay, starting switch (ZA2) Relay, starting switch (AA36)

98

List of components

315 B 317 317 323 323 324 332 A 332 B 343 345 345 360 360 360 360 364 364 375 375 376 381 3004 3004 3004 3005 3005 3018 3018 3018 3018 3023 3023 3023 3024/1 3024/2 3025 3025A 3025B 3025C 3038 3038 3047 3047 3048 3048 3061 3063 3066 3066 3067 3067 3071 3071 3072 3072 3092 3103 3103 401 L 401 L 401 R 401 R 402 L 402 L 402 R 402 R 403

Relay, starting switch (ZA4) Relay, headlight wiper (GA12) Relay, headlight wiper (ZA62) Relay, flasher unit (CN9) Relay, flasher unit (ZA7) Relay, range inhibitor (BB29) Relay, brake lights, eddy-retarder (BM21) Relay, brake lights, eddy-retarder (BM23) Relay, fog lights, rear (EG8) Relay, start inhibitor (AA28) Relay, start inhibitor (ZA4) Relay, engage inhibitor, power take-off (LD18) Relay, engage inhibitor, power take-off (LF24) Relay, engage inhibitor, power take-off (ZA21) Relay, engage inhibitor, power take-off (ZA22) Operating controls, bogie lift (MA14) Operating controls, bogie lift (ZA27) Relay, day running lights (CE42) Relay, day running lights (CE50) Relay, power take-off (BM51) Relay, extra (LK11) Relay, parking heater (HC7) Relay, parking heater (HC31) Relay, parking heater (ZA17) Alternator-controlled relay (XA11) Alternator-controlled relay (ZA2) Relay, control unit, parking heater (HB8) Relay, control unit, parking heater (HC11) Relay, control unit, parking heater (HC34) Relay, control unit, parking heater (ZA16) Relay, information ABS (OA26) Relay, information ABS (OC19) Relay, information ABS (ZA39) Relay, solenoid control valve ABS (OA10) Relay, solenoid control valve ABS (OA16) Relay, indicator lamp ABS (ZA39) Relay, indicator lamp ABS (OA23) Relay, indicator lamp ABS (OA7) Relay, indicator lamp ABS (OA14) Relay, pole change (BC6) Relay, pole change (OC23) Relay, lock-up (LF15) Relay, lock-up (ZA24) Relay, dim-dip (CE14) Relay, dim-dip (ZA15) Relay, retarder (BM31) Relay, exhaust brake (BM76) Combination relay, several functions (BB14) Combination relay, several functions (ZA6) Relay, wear indicator, brake linings (ND37) Relay, wear indicator, brake linings (ZA18) Relay, central lock, open door (KH6) Relay, central lock, open door (ZA34) Relay, central lock, lock door (KH13) Relay, central lock, lock door (ZA35) Relay, height limiter (MN18) Relay, fuel filter heater (HM10) Relay, fuel filter heater (ZA11) Bulb, fog lights (CG9) Bulb, fog lights (ZA44) Bulb, fog lights (CG13) Bulb, fog lights (ZA45) Bulb, spot lights (CE58) Bulb, spot lights (ZA47) Bulb, spot lights (CE59) Bulb, spot lights (ZA48) Bulb, loading light (ZA48)

Group 37 Wiring Diagram FL6 RHD

403 A 403 B 403 B 405 405 405 L 405 R 406 L 406 L 406 R 406 R 408 408 409 409 410 410 411 411 412 412 413 413 414 414 415 415 418 418 419 419 420 420 421 421 422 422 423 423 426 426 427 427 428 428 429 434 434 435 435 436 436 437 437 C 437 L 437 R 440 451 451 452 452 462 462 463 463 4066 L 4066 L

Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb, Bulb,

loading light (ED6) loading light (ED9) loading light (ZA19) reversing lights (ZA29) reversing lights (ZA38) reversing lights (EA16) reversing lights (EA11) full beams (CE21) full beams (ZA7) full beams (CE28) full beams (ZA19) parking light, left front (CE15) parking light, left front (ZA17) parking light, right front (CE17) parking light, right front (ZA15) brake light, left (CK8) brake light, left (ZA42) brake light, right (CK13) brake light, right (ZA25) tail light, left (CE47) tail light, left (ZA36) tail light, right (CE51) tail light, right (ZA30) side marker light, left, front (CE42) side marker light, left, front (ZA61) side marker light, right, front (CE44) side marker light, right, front (ZA12) side marker light, left, rear (CE50) side marker light, left, rear (ZA44) side marker light, right, rear (CE54) side marker light, right, rear (ZA23) position light roof, left (CE8) position light roof, left (ZA2) position light roof, right (CE11) position light roof, right (ZA21) direction indicator, left, front (CN13) direction indicator, left, front (ZA16) direction indicator, right, front (CN14) direction indicator, right, front (ZA13) direction indicator, left, rear (CN20) direction indicator, left, rear (ZA41) direction indicator, right, rear (CN23) direction indicator, right, rear (ZA26) rotating warning lamp (EN6) rotating warning lamp (ZA19) cigarette lighter lighting (EV7) interior light (ER11) interior light (ER17) bunk light (ER4) bunk light (ER8) controls light (CE4) controls light (ZA11) identification light, front (CE3) identification light, front (ZA11) identification light, front (ZA8) identification light, front (ZA17) heater control light (HA2) rear fog light, left (EG10) rear fog light, left (ZA39) rear fog light, right (EG12) rear fog light, right (ZA28) side dir. light, left (CN11) side dir. light, left (ZA61) side dir. light, right (CN16) side dir. light, right (ZA12) dipped beams (CE23) dipped beams (ZA7)

List of components

4066 R 4066 R 500 500 501 501 503 504 504 505 507 507 507 508 510 510 511 511 513 514 515 515 517 517 518 518 520 520 521 521 528 530 530 531 531 536 536 541 541 547 R

Bulb, dipped beams (CE26) Bulb, dipped beams (ZA19) Indicator light, dir. indicator, tractor (ND8) Indicator light, dir. indicator, tractor (ZA50) Indicator light, dir. indicator, trailer 1 (ND7) Indicator light, dir. indicator, trailer 1 (ZA52) Warning light, oil pressure, engine (ND33) Indicator light, full beams (ND10) Indicator light, full beams (ZA50) Warning light, battery charging (ND37) Warning light, service brakes (ND26) Warning light, service brakes (ND29) Warning light, service brakes (ZA52) Warning light, parking brake (ND23) Indicator light, diff. lock, rear wheels (ND16) Indicator light, diff. lock, rear wheels (ZA56) Indicator light, diff. lock, inter-axles (LG6) Indicator light, diff. lock, inter-axles (ZA28) Indicator light, bogie lift (MA21) Indicator light, overdrive (ND18) Indicator light, hazard warning lights (ND24) Indicator light, hazard warning lights (ZA52) Indicator light, power take-off, side (LD3) Indicator light, power take-off, side (ZA56) Indicator light, power take-off, side (LD3) Indicator light, power take-off, rear (ZA56) Indicator light, fog light, front (CG2) Indicator light, fog light, front (ZA54) Indicator light, spot light (CE61) Indicator light, spot light (ZA54) Indicator light, preheating (ND13) Indicator light, heated rearview mirror (HG11) Indicator light, heated rearview mirror (ZA56) Indicator light, loading light (ED11) Indicator light, loading light (ZA54) Indicator light, rear fog light (EG6) Indicator light, rear fog light (ZA56) Warning light, gearbox temperature (BM28) Warning light, gearbox temperature (ND31) Central warning for indicator and warning lights (NA43)

547 R

Central warning for indicator and warning lights (ZA47)

547 Y

Central warning for indicator and warning lights (NA45)

547 Y

Central warning for indicator and warning lights (ZA47)

550 554 555 5004 5004 5008

Warning light, cab lock (ND41) Indicator light, coolant temperature (ND35) Indicator light, coolant level (ND20) Indicator lamp, rotating warning light (EN10) Indicator lamp, rotating warning light (ZA54) Indicator lamp, air suspension, manual position (ND14)

5008

Indicator lamp, air suspension, manual position (ZA50)

5009 5009 5010 5010 5010 5017 5017 5018

Indicator Indicator Indicator Indicator Indicator Indicator Indicator Indicator (LE6)

lamp, lamp, lamp, lamp, lamp, lamp, lamp, lamp,

vehicle, ABS (OA64) vehicle, ABS (OC52) trailer, ABS (OA66) trailer, ABS (OC52) trailer, ABS (ND21) trailer, ABS information (OA68) trailer, ABS information (OC52) power take-off, clutch-independent

99

Group 37 Wiring Diagram FL6 RHD

5018

Indicator lamp, power take-off, clutch-independent (ZA54)

5022 5023 5027 5028 5028 5030 5030 5031 5031 5033 5033 600 600 600 601 601 602 602 603 603 604 604 604 604 604 604 605 605 606 614 A 614 B 626 627 627 638 642 642 644 650 651 651 653 653 654 654 656 657 657 657 657 660 661 6003/6004 6013 F 6013 F 6013 LF 6013 LF 6013 LR 6013 LR 6013 R 6013 R 6013 RF 6013 RF 6013 RR 6013 RR

Indicator lamp, retarder (BM24) Indicator lamp, gearbox (BM26) Warning lamp, wear indicator/brake linings (ND39) Warning lamp, refrigerant level (ND11) Warning lamp, refrigerant level (ZA52) Indicator lamp, city filter (HN13) Indicator lamp, city filter (ZA55) Indicator lamp, reverse warner (EA9) Indicator lamp, reverse warner (ZA56) Indicator lamp, seat heater (HD8) Indicator lamp, seat heater (ZA56) Solenoid valve, exhaust brake (BM64) Solenoid valve, exhaust brake (LF33) Solenoid valve, exhaust brake (ZA32) Solenoid valve, diff. lock, rear wheels (LG12) Solenoid valve, diff. lock, rear wheels (ZA23) Solenoid valve, diff. lock, inter axles (LG10) Solenoid valve, diff. lock, inter axles (ZA29) Solenoid valve, engine stop (BG6) Solenoid valve, engine stop (ZA39) Solenoid valve, power take-off, side (BK16) Solenoid valve, power take-off, side (BM53) Solenoid valve, power take-off, side (LD8) Solenoid valve, power take-off, side (LF5) Solenoid valve, power take-off, side (LF9) Solenoid valve, power take-off, side (ZA20) Solenoid valve, power take-off, rear (BK16) Solenoid valve, power take-off, rear (LD8) Solenoid valve, bogie lift, up (MA10) Solenoid valve, range inhibitor (BB25) Solenoid valve, range inhibitor (BB29) Solenoid valve, exhaust pressure governor (BB35) Solenoid valve, kick-down (LK3) Solenoid valve, kick-down (ZA20) Solenoid valve, injection pump (BK17) Solenoid valve, SPLIT (LN3) Solenoid valve, SPLIT (ZA59) Solenoid valve, lock-up (LF15) Windscreen wiper motor (GA22) Windscreen washer motor (GA6) Windscreen washer motor (ZA54) Headlamp washer motor (GA2) Headlamp washer motor (ZA53) Starter motor (AA8) Starter motor (ZA28) Bogie lift motor (MA23) Fan (heater) (HA14) Fan (heater) (LK13) Fan (heater) (ZA21) Fan (heater) (ZA44) Alternator with charging regulator (AA32) Window winder motor (KA7) Solenoid valve, level control (MN22) Solenoid control valve, ABS (OC35) Solenoid control valve, ABS (ZA41) Solenoid control valve, ABS (OA35) Solenoid control valve, ABS (ZA41) Solenoid control valve, ABS (OA51) Solenoid control valve, ABS (ZA43) Solenoid control valve, ABS (OC60) Solenoid control valve, ABS (ZA43) Solenoid control valve, ABS (OA43) Solenoid control valve, ABS (ZA41) Solenoid control valve, ABS (OA59) Solenoid control valve, ABS (ZA43)

100

List of components

6022 L 6022 L 6022 R 6022 R 6043 6052 6052 6054 6054 6054 6054 6055 6055 6056 L 6056 R 6057 6058 6068 6068 6068 6100 700 700 701 701 701 702 702 A 703 703 704 A 704 A 704 B 704 B 706 706 707 707 710 710 710 754 F 754 F 754 R 754 R 756 757 757 759 762 762 762 7006 7052 7052 7052 7053 7057 LF 7057 LF 7057 LR 7057 LR 7057 RF 7057 RF 7057 RR 7057 RR 7065 7065

Solenoid valve, air evacuation (MV2) Solenoid valve, air evacuation (ZA56) Solenoid valve, air evacuation (MV7) Solenoid valve, air evacuation (ZA57) Solenoid valve, air suspension, front axle (MN12) Fan motor, parking heater (HC14) Fan motor, parking heater (ZA37) Fuel pump, parking heater (HB4) Fuel pump, parking heater (HC24) Fuel pump, parking heater (HC31) Fuel pump, parking heater (ZA32) Coolant pump, parking heater (HC11) Coolant pump, parking heater (ZA35) Motor, level control, headlights (PA3) Motor, level control, headlights (PA9) Motor, speed limiter (BK9) Motor, door lock (KH14) Power take-off, clutch-independent (BK16) Power take-off, clutch-independent (LE3) Power take-off, clutch-independent (ZA51) Solenoid valve, compressor, overcharging (BC6) Speedometer (NG24) Speedometer (ZA64) Tachograph (NG4) Tachograph (NG32) Tachograph (ZA49) Combined instrument (ZA47) Combined instrument (NA10) Tachometer (NA39) Tachometer (ZA46) Pressure gauge, air (NA31) Pressure gauge, air (ZA46) Pressure gauge, air (NA34) Pressure gauge, air (ZA47) Thermometer, coolant temp. gauge (NA13) Thermometer, coolant temp. gauge (ZA47) Fuel gauge (NA27) Fuel gauge (ZA46) Timer, engine/cab heater (HC7) Timer, engine/cab heater (HC40) Timer, engine/cab heater (ZA17) Pressure sensor, air (NA30) Pressure sensor, air (ZA42) Pressure sensor, air (NA34) Pressure sensor, air (ZA43) Temperature sensor, coolant (BB11) Fuel gauge sensor (NA27) Fuel gauge sensor (ZA2) Level indicator, coolant (BB25) Oil temperature sensor, gearbox (LK11) Oil temperature sensor, gearbox (ND31) Oil temperature sensor, gearbox (ZA26) Tripmeter (NA21) Sensor, speedometer (BM29) Sensor, speedometer (NG13) Sensor, speedometer (NG43) Inductive sensor, bogie lift (MN18) Sensor, pole wheel, ABS (OA32) Sensor, pole wheel, ABS (OC32) Sensor, pole wheel, ABS (OA48) Sensor, pole wheel, ABS (OC48) Sensor, pole wheel, ABS (OA40) Sensor, pole wheel, ABS (OC40) Sensor, pole wheel, ABS (OA56) Sensor, pole wheel, ABS (OC56) Sensor, accelerator pedal (BC8) Sensor, accelerator pedal (BM23)

Group 37 Wiring Diagram FL6 RHD

7065 800 802 L 802 L 802 L 802 R 802 R 803 803 A 803 A 803 B 803 B 804 804 806 810 810 812 850 853 858 858 8003 8007 8010 8014 8016 A 8016 B 8017 8017 900 900 901 901 901 E

Sensor, accelerator pedal (ZA31) Starting heater (BB4) Heated rearview mirror (HG2) Heated rearview mirror (HG6) Heated rearview mirror (ZA13) Heated rearview mirror (HG9) Heated rearview mirror (ZA50) Heated seat (ZA59) Heated seat (HD3) Heated seat (HD7) Heated seat (HD3) Heated seat (HD7) Cigarette lighter (EV5) Cigarette lighter (ZA46) Resistance (HC17) Heated air dryer (HK4) Heated air dryer (ZA42) El. operated rearview mirror (HH3) Horn (FA4) Buzzer (ND53) Buzzer, reverse warner (EA2) Buzzer, reverse warner (ZA43) Thermistor, evaporator (HC19) Potentiometer (BK11) Control, gearbox (BM36) Regenerating unit, city filter (HN5) Fuel filter heater (HM12) Fuel filter heater (HM15) Water separator (HM22) Water separator (ZA7) Radio (JA7) Radio (ZA13) Voltage converter (JA9) Voltage converter (ZA13) Voltage converter (HB25)

List of components

902 C 902 L 902 R 903 903 903 903 903 903 903 903 903 905 905 952 961 961 9006 9006 9008 9008 9008 9009 9010 9011 9011 A 9011 B 9021 9022 9030 9057 9071 9071

Loudspeaker (JA15) Loudspeaker (JA11) Loudspeaker (JA7) Diode (BB21) Diode (HA8) Diode (HN11) Diode (LE6) Diode (MA7) Diode (ND25) Diode (ND40) Diode (OA63) Diode (OA67) Communication radio (JA17) Communication radio (ZA10) Magnetic clutch, air conditioning (HA8) Engine/cab heater (HB10) Engine/cab heater (HC37) Glow plug, parking heater (HC19) Glow plug, parking heater (ZA30) Control unit, ABS (OA13) Control unit, ABS (OC13) Control unit, ABS (ZA37) Control box, air suspension, rigids (MN3) Control box, air suspension, tractors (MN3) Control unit, speed limiter (ZA50) Control unit, speed limiter (BK4) Control unit, speed limiter (BK11) Control box, city filter (HN5) Mains connection 220 V, city filter (HN6) Magnetic coupling, MTE, compressor (BC2) Control unit, automatic transmission (BM4) Control unit, MTE (BC4) Control unit, MTE (ZA9)

101

Group 37 Wiring Diagram FL6 RHD

Cable colour code

Abbreviations ATC .................

Automatic Temperatur Control

CABLE-B ........

Cable for tachograph, basic

CABLE-EC ......

Cable for tachograph, European community

E-medium .......

Extra gross vehicle rating, 16-26ton

MTE ................

Mecanical compressor, D6A 250

P .....................

Passenger

C .....................

Centre

PH-CAB ..........

Parking heater cab

D .....................

Driver

PH-ENGCA .....

Parking heater engine and cab

DRL ................

Day running light

PTO ................

Power take off

ENG-GEN 4 ....

Helpvariant D6A

R .....................

Right

F .....................

Front

RF ...................

Right front

KH ...................

Short length cab

RHD ................

Right hand drive

KOBLAM .........

Clutch independent power take off

RIGID ..............

Plattform or tipper truck

L ......................

Left

RL ...................

Right lower

L ......................

Lower

RR ..................

Right rear

LF ...................

Left front

RU ...................

Right upper

LH ...................

Long length cab

SKAT ...............

Side power take off

LHD ................

Left hand drive

SKMT ..............

Side power take off

LL ....................

Left lower

TB ...................

Air brakes

LR ...................

Left rear

TBH ................

Air brakes, hydraulic

LU ...................

Left upper

TRACTOR ......

Semi-trailer truck

L-medium ........

Low gross vehicle rating, 8-12ton

UFSKR ...........

Without tachograph

ULLK ...............

Without intercooler

M-medium .......

Medium gross vehicle rating, 12-14ton

H-medium .......

High gross vehicle rating, 14-15 ton

Cable colour code BL ..............

Blue

PU ..............

Purple

BN ..............

Brown

R ................

Red

GN .............

Green

SB ..............

Black

GR .............

Grey

VO ..............

Violet

I ..................

Ivory

W ...............

White

LBL ............

Light blue

Y ................

Yellow

LBN ............

Light brown

OR .............

Orange

P ................

Pink

102

Note: If a cable har two colours, this is written out like the following example: Y/R = Yellow/Red.

Feedback One of our objectives is that workshop personnel should have access to correct and appropriate service manuals where it concerns fault tracing, repairs and maintenance of Volvo trucks.

In order to maintain the high standards of our literature, your opinions and experience when using this manual would be greatly appreciated.

If you have any comments or suggestions, make a copy of this page, write down your comments and send them to us, either via telefax or mailing directly to the address listed below.

To

From

Volvo Parts Corporation

..........................................................................

Dept. Market Support 31100

..........................................................................

S-405 08 GÖTEBORG

..........................................................................

SWEDEN

.......................................................................... .......................................................................... ..........................................................................

Fax +46 31 661055

..........................................................................

Comments/proposals ................................................................................................................................................................................ ................................................................................................................................................................................ ................................................................................................................................................................................ ................................................................................................................................................................................ ................................................................................................................................................................................ ................................................................................................................................................................................ ................................................................................................................................................................................ ................................................................................................................................................................................ ................................................................................................................................................................................ ................................................................................................................................................................................ ................................................................................................................................................................................ ................................................................................................................................................................................ ................................................................................................................................................................................ ................................................................................................................................................................................ ................................................................................................................................................................................

Concerns Service Manual: ...............................................................................................................................

Volvo Truck Corporation Göteborg, Sweden

TSP128181 English 1500 .6.99 Printed in Sweden

Service Manual Trucks Group 37 Release 03

Wiring diagram FL6 CHID B 265000–

TSP197357

Foreword The descriptions and service procedures contained in this manual are based on designs and methods studies carried out up to November 2003.

The products are under continuous development. Vehicles and components produced after the above date may therefore have different specifications and repair methods.

When this is judged to have a significant bearing on this manual, supplementary service bulletins will be issued to cover the changes.

The new edition of this manual will update the changes.

In service procedures where the title incorporates an operation number, this is a reference to V.S.T. (Volvo Standard Times).

Service procedures which do not include an operation number in the title are for general information and no reference is made to V.S.T. The following levels of observations, cautions and warnings are used in this Service Documentation: Note: Indicates a procedure, practice, or condition that must be followed in order to have the vehicle or component function in the manner intended.

Caution: Indicates an unsafe practice where damage to the product could occur.

Warning: Indicates an unsafe practice where personal injury or severe damage to the product could occur.

Danger: Indicates an unsafe practice where serious personal injury or death could occur.

Volvo Truck Corporation Göteborg, Sweden

Order number: TSP197357 Repl: Service Manual Group 37 TSP149561, Service Bulletin Group 371–127 TSP173228

© 2003 Volvo Truck Corporation, Göteborg, Sweden

All rights reserved. No part of this publication may be reproduced, stored in retrieval system, or transmitted in any forms by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior written permission of Volvo Truck Corporation.

ENG14423

Contents Example of wiring diagram ................................................................... 2 Examples of symbols on wiring diagram ............................................ 3 Component wiring diagram index ........................................................ 5 Component wiring diagrams ................................................................ 7 Illustrations index LHD ........................................................................ 62 Illustrations LHD .................................................................................. 63 Illustrations index RHD ..................................................................... 102 Illustrations RHD ................................................................................ 103 Circuit card electrical centre ............................................................. 118 Fuses on circuit card electrical centre ............................................ 119 Extra fuse holders .............................................................................. 120 Relays on circuit card electrical centre ........................................... 121 Extra relays ......................................................................................... 122 Cable harness .................................................................................... 123 List of connectors .............................................................................. 128 List of components ............................................................................ 134 Abbreviations ..................................................................................... 139 Cable colour code .............................................................................. 140 Feedback

1

Group 37 Wiring diagram FL6

Example of wiring diagram

Example of wiring diagram Refer to the list of contents for the designation of the circuit diagram. If the circuit diagram designation is boxed in with broken lines this means that the circuit diagram is not standard on all market or vehicle models.

Seek column.

30 Voltage battery, kl.30.

15 Voltage with starting key in drive position, kl.15.

61 Voltage when alternator charges, kl.61.

Reference arrow (for circuit diagram EA, seek column 13).

Switch, comp. no. (104).

Single lines, cables.

Relay, comp. no. (303).

Cable area and colour (0.75 mm² blue).

Connector (CLA terminal 4).

Bulb, comp. no. (403) A broken line box round the component number shows that the component is not standard on all markets or vehicle models.

If the line is broken this means the cable is not standard on all markets or vehicle model.

Earth connection point no: 2. and earth terminal no: 4. (see diagram Earth Connections).

Joint sleeve.

T3009608

2

Group 37 Wiring diagram FL6

Examples of symbols on wiring diagram

Examples of symbols on wiring diagram Battery

Connector

Junktion

Fuse

Joint sleeve

Cable

Twisted cables

Conductor on circuit card

Earth connection and cable

Switch

Switch, starting switch

Closing contakt

Closing contakt, pressure-regulated

Break contakt, temperature-regulated

Closing contakt, time-regulated

Slip contakt, horn

Relay

Relay with internal circuit diagram T3009609

3

Group 37 Wiring diagram FL6

Examples of symbols on wiring diagram

Bulb

Bulb, full beams and dipped beams

Bulb, tail light

Alternator

Starter motor

Washer motor

Windscreen wiper motor

Solenoid valve with diode

Pressure sensor

Temperature sensor

Level sensor

Starting heater

Cigarette lighter

Horn

Rheostat

Buzzer

Loudspeaker T3009610

4

Group 37 Wiring diagram FL6

Component wiring diagram index

Component wiring diagram index AA

Power supply, starting system, immobiliser .....................................................................

page 7

AC

Vehicle ECU .....................................................................................................................

page 8

BJ

Engine ECU, DIESEL ......................................................................................................

page 10

BM

Gearbox ECU, MD3060P5/MD3560P5 ...........................................................................

page 12

BZ

Engine ECU, CNG ...........................................................................................................

page 14

CE

Head light, parking light, DRL ..........................................................................................

page 16

CG

Fog light, rear fog light .....................................................................................................

page 17

CH

Spot light .........................................................................................................................

page 17

CK

Brake light ........................................................................................................................

page 18

CN

Direction indicator, hazard warning light ..........................................................................

page 18

EA

Reversing light, reversing warning alarm .........................................................................

page 19

ED

Loading light/fifth wheel light ...........................................................................................

page 19

EJ

Identification lamps ..........................................................................................................

page 20

EN

Rotating warning light ......................................................................................................

page 20

ER EV

Interior lighting .................................................................................................................

page 20

Cigarette lighter ...............................................................................................................

page 21

EX

12 V power supply ...........................................................................................................

page 21

FA

Horn .................................................................................................................................

page 21

GA

Wiper, washer ..................................................................................................................

page 22

HA

Climate unit ......................................................................................................................

page 23

HB

Cab heater, air .................................................................................................................

page 24

HC

Cab and engine heater, PH-ENGCA (EBERSPÄCHER) .................................................

page 25

HD

Rest heater, short stop cab heater ..................................................................................

page 26

HE

Electrically heated seat ....................................................................................................

page 26

HG

Electrically heated mirrors ...............................................................................................

page 27

HH

Electrically operated mirrors ............................................................................................

page 27

HM

Fuel filter heater, water separator heater .........................................................................

page 28

JA

Radio ...............................................................................................................................

page 28

KA

Electrically operated window winders ..............................................................................

page 29

KE

SRS, air-bag ....................................................................................................................

page 30

KH

Central locking CHID -B276335 .......................................................................................

page 30

KH

Central locking CHID B276336- .......................................................................................

page 31

LD

Power take-off or KOBLAM ..............................................................................................

page 31

LE

Power take-off and KOBLAM ...........................................................................................

page 32

LG

Differential lock ................................................................................................................

page 32

LK

Automatic gearbox ...........................................................................................................

page 33

5

Group 37 Wiring diagram FL6

Component wiring diagram index

MA

Bogie lift, A-ride ...............................................................................................................

page 34

MF

Air suspension, 4x2/6x2, RIGID, E-MEDIUM CHID-B344350 .........................................

page 35

MF

Air suspension, 4x2/6x2, RIGID, E-MEDIUM CHID B344351– .......................................

page 36

MG

Air suspension, 4x2, TRACTOR CHID-B344350 .............................................................

page 37

MG

Air suspension, 4x2, TRACTOR CHID B344351– ...........................................................

page 38

MH

Air suspension, 4x2, RIGID, L-H MEDIUM CHID-B344350 .............................................

page 39

MH

Air suspension, 4x2, RIGID, L-H MEDIUM CHID B344351– ...........................................

page 40

MV

Air-dump ..........................................................................................................................

page 41

NA

Instrument LHS module CHID-B356223 .........................................................................

page 42

NA

Instrument LHS module CHID B356224– ........................................................................

page 43

NC

Instrument RHS module ..................................................................................................

page 44

NF

Tachograph ......................................................................................................................

page 45

NZ

Instrument center module ...............................................................................................

page 46

OA PA

Basic ABS, D-version ......................................................................................................

page 48

Headlight adjust ...............................................................................................................

page 50

RA

Taillift ................................................................................................................................

page 50

XA

Extra fuse block, key switch relay ....................................................................................

page 51

XD

Extra connection body builder .........................................................................................

page 52

ZA

Earth connections ............................................................................................................

page 54

ZB

Earth connections CHID-B356223 ..................................................................................

page 56

ZB

Earth connections CHID B356224– ................................................................................

page 58

ZD

ADR battery main switch, current limiter CHID-B340450 ................................................

page 60

ZD

ADR battery main switch, current limiter CHID B340451– ..............................................

page 61

6

Group 37 Wiring diagram FL6

Component wiring diagrams

Component wiring diagrams

T3017175

7

Group 37 Wiring diagram FL6

Component wiring diagrams

T3017176

8

Group 37 Wiring diagram FL6

Component wiring diagrams

T3017177

9

Group 37 Wiring diagram FL6

10

Component wiring diagrams

T3017178

11

Group 37 Wiring diagram FL6

Component wiring diagrams

T3015456

12

Group 37 Wiring diagram FL6

Component wiring diagrams

T3015457

13

Group 37 Wiring diagram FL6

Component wiring diagrams

T3015458

14

Group 37 Wiring diagram FL6

Component wiring diagrams

T3015459

15

Group 37 Wiring diagram FL6

16

Component wiring diagrams

T3017179

Group 37 Wiring diagram FL6

Component wiring diagrams

T3015461

17

Group 37 Wiring diagram FL6

Component wiring diagrams

T3013872

18

Group 37 Wiring diagram FL6

Component wiring diagrams

T3013873

19

Group 37 Wiring diagram FL6

Component wiring diagrams

T3013874

20

Group 37 Wiring diagram FL6

Component wiring diagrams

T3017180

21

Group 37 Wiring diagram FL6

Component wiring diagrams

T3013876

22

Group 37 Wiring diagram FL6

Component wiring diagrams

T3017181

23

Group 37 Wiring diagram FL6

24

Component wiring diagrams

T3017182

Group 37 Wiring diagram FL6

Component wiring diagrams

T3013879

25

Group 37 Wiring diagram FL6

Component wiring diagrams

T3017183

26

Group 37 Wiring diagram FL6

Component wiring diagrams

T3015464

27

Group 37 Wiring diagram FL6

28

Component wiring diagrams

T3017184

Group 37 Wiring diagram FL6

Component wiring diagrams

T3013883

29

Group 37 Wiring diagram FL6

Component wiring diagrams

T3015465

30

Group 37 Wiring diagram FL6

Component wiring diagrams

T3015466

31

Group 37 Wiring diagram FL6

Component wiring diagrams

T3013885

32

Group 37 Wiring diagram FL6

Component wiring diagrams

T3015467

33

Group 37 Wiring diagram FL6

Component wiring diagrams

T3015468

34

Group 37 Wiring diagram FL6

Component wiring diagrams

T3017185

35

Group 37 Wiring diagram FL6

Component wiring diagrams

T3017186

36

Group 37 Wiring diagram FL6

Component wiring diagrams

T3017187

37

Group 37 Wiring diagram FL6

Component wiring diagrams

T3017188

38

Group 37 Wiring diagram FL6

Component wiring diagrams

T3017189

39

Group 37 Wiring diagram FL6

Component wiring diagrams

T3017190

40

Group 37 Wiring diagram FL6

Component wiring diagrams

T3017191

41

Group 37 Wiring diagram FL6

42

Component wiring diagrams

T3017192

Group 37 Wiring diagram FL6

Component wiring diagrams

43

T3017193

Group 37 Wiring diagram FL6

Component wiring diagrams

T3015472

44

Group 37 Wiring diagram FL6

Component wiring diagrams

T3017194

45

Group 37 Wiring diagram FL6

46

Component wiring diagrams

T3017195

47

Group 37 Wiring diagram FL6

Component wiring diagrams

T3017196

48

Group 37 Wiring diagram FL6

Component wiring diagrams

T3017197

49

Group 37 Wiring diagram FL6

Component wiring diagrams

T3015473

50

Group 37 Wiring diagram FL6

Component wiring diagrams

T3017198

51

Group 37 Wiring diagram FL6

Component wiring diagrams

T3017199

52

53

Group 37 Wiring diagram FL6

Component wiring diagrams

T3017200

54

Group 37 Wiring diagram FL6

Component wiring diagrams

T3017201

55

Group 37 Wiring diagram FL6

Component wiring diagrams

T3017202

56

Group 37 Wiring diagram FL6

Component wiring diagrams

T3017203

57

Group 37 Wiring diagram FL6

Component wiring diagrams

T3017204

58

Group 37 Wiring diagram FL6

Component wiring diagrams

T3017205

59

Group 37 Wiring diagram FL6

Component wiring diagrams

T3017206

60

Group 37 Wiring diagram FL6

Component wiring diagrams

T3017207

61

Group 37 Wiring diagram FL6

Illustrations index LHD

Illustrations index LHD -

Indicator lamps and switches .................................................

page 63

-

Earth connections ..................................................................

page 64

-

Battery cables ........................................................................

page 88

-

Battery cables, ADR ..............................................................

page 89

1000

Cable harness, instruments ...................................................

page 65

1006

Cable harness, cab, upper .....................................................

page 69

1017

Cable harness, engine/cab heater .........................................

page 70

1018

Cable harness, air conditioning .............................................

page 72

1020

Cable harness, cowl ..............................................................

page 73

1030

Cable harness, engine ...........................................................

page 78

1031

Cable harness, automatic transmission, AT545 .....................

page 80

1035

Cable harness, differential lock ..............................................

page 83

1040

Cable harness, frame ............................................................

page 81

1057

Cable harness, chassis .........................................................

page 84

1077

Cable harness, side marking lamp ........................................

page 91

1435

Cable harness, battery master switch ...................................

page 87

1476

Cable harness, engine, cab ...................................................

page 92

Unique illustrations for ABS Cable harness, cab ................................................................

page 94

Cable harness, chassis .........................................................

page 95

Unique illustrations for ECS Cable harness, cab ................................................................

page 96

Cable harness, chassis .........................................................

page 97

Unique illustrations for PH-ENGCA Cable harness, cab/chassis ...................................................

page 98

Unique illustrations for fuel filter heater Cable harness, cab/chassis ...................................................

page 99

Unique illustrations for gearbox MD3060P5/MD3560P5

62

Cable harness, cab ................................................................

page 100

Cable harness, chassis .........................................................

page 101

Group 37 Wiring diagram FL6

Illustrations LHD

Illustrations LHD

T3017211

63

Group 37 Wiring diagram FL6

Illustrations LHD

T3013904

64

Group 37 Wiring diagram FL6

Illustrations LHD

65

T3013905

Group 37 Wiring diagram FL6

Illustrations LHD

T3013906

66

Group 37 Wiring diagram FL6

Illustrations LHD

67

T3017212

Group 37 Wiring diagram FL6

68

Illustrations LHD

T3017213

Group 37 Wiring diagram FL6

Illustrations LHD

69

T3015480

Group 37 Wiring diagram FL6

Illustrations LHD

T3017214

70

Group 37 Wiring diagram FL6

Illustrations LHD

T3017215

71

Group 37 Wiring diagram FL6

Illustrations LHD

T3013910

72

Group 37 Wiring diagram FL6

Illustrations LHD

73

T3013911

Group 37 Wiring diagram FL6

74

Illustrations LHD

T3015774

Group 37 Wiring diagram FL6

Illustrations LHD

75

T3015775

Group 37 Wiring diagram FL6

76

Illustrations LHD

T3015481

Group 37 Wiring diagram FL6

Illustrations LHD

77

T3015482

Group 37 Wiring diagram FL6

Illustrations LHD

T3017216

78

Group 37 Wiring diagram FL6

Illustrations LHD

T3015483

79

Group 37 Wiring diagram FL6

80

Illustrations LHD

T3013915

Group 37 Wiring diagram FL6

Illustrations LHD

81

T3017217

Group 37 Wiring diagram FL6

82

Illustrations LHD

T3015484

Group 37 Wiring diagram FL6

Illustrations LHD

83

T3015487

Group 37 Wiring diagram FL6

84

Illustrations LHD

T3014312

Group 37 Wiring diagram FL6

Illustrations LHD

85

T3013918

Group 37 Wiring diagram FL6

86

Illustrations LHD

T3015485

Group 37 Wiring diagram FL6

Illustrations LHD

87

T3017218

Group 37 Wiring diagram FL6

88

Illustrations LHD

T3017219

Group 37 Wiring diagram FL6

Illustrations LHD

89

T3017220

Group 37 Wiring diagram FL6

90

Illustrations LHD

T3017221

Group 37 Wiring diagram FL6

Illustrations LHD

91

T3015491

Group 37 Wiring diagram FL6

Illustrations LHD

T3017222

92

Group 37 Wiring diagram FL6

Illustrations LHD

T3015493

93

Group 37 Wiring diagram FL6

94

Illustrations LHD

T3013921

Group 37 Wiring diagram FL6

Illustrations LHD

95

T3013922

Group 37 Wiring diagram FL6

96

Illustrations LHD

T3017223

Group 37 Wiring diagram FL6

Illustrations LHD

97

T3017224

Group 37 Wiring diagram FL6

98

Illustrations LHD

T3013925

Group 37 Wiring diagram FL6

Illustrations LHD

99

T3013928

Group 37 Wiring diagram FL6

100

Illustrations LHD

T3015494

Group 37 Wiring diagram FL6

Illustrations LHD

101

T3013927

Group 37 Wiring diagram FL6

Illustrations index RHD

Illustrations index RHD -

Indicator lamps and switches .................................................

page 103

-

Earth connections ..................................................................

page 104

-

Battery cables ........................................................................

page 88

-

Battery cables, ADR ..............................................................

page 89

1000

Cable harness, instruments ...................................................

page 105

1006

Cable harness, cab, upper .....................................................

page 109

1017

Cable harness, engine/cab heater .........................................

page 110

1018

Cable harness, air conditioning .............................................

page 112

1020

Cable harness, cowl ..............................................................

page 73

1030

Cable harness, engine ...........................................................

page 78

1031

Cable harness, automatic transmission, AT545 .....................

page 113

1035

Cable harness, diffferential lock .............................................

page 83

1040

Cable harness, frame ............................................................

page 81

1057

Cable harness, chassis .........................................................

page 84

1077

Cable harness, side marking lamp ........................................

page 91

1435

Cable harness, battery master switch ...................................

page 87

1476

Cable harness, engine, cab ...................................................

page 92

Unique illustrations for ABS Cable harness, cab ................................................................

page 114

Cable harness, chassis .........................................................

page 95

Unique illustrations for ECS Cable harness, cab ................................................................

page 115

Cable harness, chassis .........................................................

page 97

Unique illustrations for PH-ENGCA Cable harness, cab/chassis ...................................................

page 116

Unique illustrations for fuel filter heater Cable harness, cab/chassis ...................................................

page 99

Unique illustrations for gearbox MD3060P5/MD3560P5

102

Cable harness, cab ................................................................

page 117

Cable harness, chassis .........................................................

page 101

Group 37 Wiring diagram FL6

Illustrations RHD

Illustrations RHD

T3015770

103

Group 37 Wiring diagram FL6

Illustrations RHD

T3014431

104

Group 37 Wiring diagram FL6

Illustrations RHD

105

T3014432

Group 37 Wiring diagram FL6

Illustrations RHD

T3014433

106

Group 37 Wiring diagram FL6

Illustrations RHD

107

T3017225

Group 37 Wiring diagram FL6

108

Illustrations RHD

T3017226

Group 37 Wiring diagram FL6

Illustrations RHD

109

T3014436

Group 37 Wiring diagram FL6

Illustrations RHD

T3017227

110

Group 37 Wiring diagram FL6

Illustrations RHD

T3017228

111

Group 37 Wiring diagram FL6

Illustrations RHD

T3013910

112

Group 37 Wiring diagram FL6

Illustrations RHD

113

T3014441

Group 37 Wiring diagram FL6

114

Illustrations RHD

T3014446

Group 37 Wiring diagram FL6

Illustrations RHD

115

T3017229

Group 37 Wiring diagram FL6

116

Illustrations RHD

T3014450

Group 37 Wiring diagram FL6

Illustrations RHD

117

T3015776

Group 37 Wiring diagram FL6

Circuit card electrical centre

Circuit card electrical centre

T3009908

118

Group 37 Wiring diagram FL6

Fuses on circuit card electrical centre

Fuses on circuit card electrical centre FI

Air suspension, hydraulic bogielift, neutral start AT545 (kl.DR) .................................

F2

F26 Differential lock, power take off ...

(LG6)

(AA24)

F27 Air conditioning ...........................

(HA3)

Range inhibitors ...................

(AC7)

F3

Airbag ..................................

(AA20)

F28 Direction indicator, Instrumentation (kl.15) ..........................................

(CN9)

F4

Central doorlock ..................

(KH8)(KH17)

F29 Horn ............................................

(FA7)

F5

Interior light ..........................

(ER5)

F30 Cigarette lighter, air-dump ..........

(EV6)

F6

Brakelight trailer ...................

(CK17)

F31 Voltage divider for 12V. outlet .....

(EX14)

F7

Instrumentation (kl.30) .........

(NF9)(NZ3)

F32 Foglight, rear foglight ..................

(CG6)

F8

Voltage converter for radio ...

(EX7)

F33 Park. light truck lhs .....................

(CE19)

F9

Brakelight truck ....................

(CK9)

F34 Park. light trailer lhs ....................

(CE22)

F10

Spotlight ...............................

(CH5)

F35 Rotation lamp .............................

(ER17)

F11

Fullbeam flash .....................

(CE64)

F36 Park. light trailer rhs ...................

(CE24)

F12

Air suspension (kl.30) ..........

F13

El. heated rearview mirrors .

(MF41)(MG26)(MH41) F37 Park. light truck rhs .....................

F38 Direction indicator, hazard warning (HG4) light (kl.30) ..................................

F14

Preheating, relay ”radiopos.” ............................

(AA8)

F39 Dipped beam rhs ........................

(CE58)

F15

Dipped beam lhs ..................

(CE54)

F40 Fullbeam rhs ...............................

(CE60)

F16

Fullbeam lhs, high pressure system .................................

(CE56)

F41 El. window winder, passenger side .............................................

(KA21)

F17

Radiopos. startswitch ..........

(AA29)

F42 El. window winder, driver side ....

(KA4)

F18

Preheating relay ...................

(BJ51)(BZ13)

F43 Engine ECU ................................

(BJ23)(BZ8)

F19

Vehicle ECU .........................

(AC20)

F44 Revers light, revers warning, loading light, fifth wheel light .......

(EA9)

F20

Solenoid valve exhaust brake, AT-govenor ..........................

(BJ42)(BZ10)

F45 Fan, climate unit .........................

(HA7)

F46 Heated seat ................................

(HE6)

F21

(CE26) (CN13)

Instrumentation, el. heated mirror relay (kl.61) ................

(NA59)

F47 Windscreen wiper .......................

(GA27)

DRL (day running light/Dim-dip) .......................

(CE41)

F48 Windscreen and headlamp washer ........................................

(GA18)

F23

Spare (kl.61) ........................

(HM22)

F24

Extra equipment ”XA”, relay bodybuilder fusebox (kl.15) ..

(XA38)

El. adjustable mirrors, relay padwear ...............................

(HH5)

F22

F25

119

Group 37 Wiring diagram FL6

Extra fuse holders

Extra fuse holders 56A

56X

I

Parking heater .....................

(XA7)

2

Extra cooler .........................

(XA9)

3

Bodybuilder connection .......

(XA11)

4

Automatic gearbox ...............

(XA13)

5

Fuel filter heater ...................

(XA15)

6

Spare ...................................

(XA17)

56ABS I

Supply ABS trailer ...............

(OA22)

2

Supply ABS truck .................

(OA31)

3

Spare ...................................

(OA36)

4

ABS trailer info unit ..............

(OA16)

5

Spare ...................................

(OA39)

120

I

”B+”Extra trailer connection (78/4) ...................................

(XA20)

2

”B+”Feeder pump engine .....

(XA22)

3

”15+”Extra trailer connection (78/6) Automatic gearbox ....

(XA24)

4

”15+”Extra cooler .................

(XA26)

5

”61”Spare .............................

(XA28)

6

”58”Position light body .........

(XA30)

Group 37 Wiring diagram FL6

Relays on circuit card electrical centre

Relays on circuit card electrical centre 301 Relay, fog light”9” ........................

(CG5)

305 Relay, reverse light”12” ...............

(EA8)

306 Relay, full beam”11” ....................

(CE55)

307 Relay, dipped beam”3” ................

(CE48)

308 Relay, brakelight truck”8” ............

(CK8)

308B Relay, brakelight trailer”10” .........

(CK15)

309L Relay, parking light lhs”1” ...........

(CE19)

309R Relay, parking light rhs”2” ...........

(CE26)

315R Relay, key switch, radio position”4” ...................................

(AA28)

343 Relay, rear foglight”7” ..................

(CG12)

348A Relay, fan, climate unit”13” .........

(HA7)

360 Relay, power take off inhibitor”14”

(LD4)(LE4)

379 Relay, fuel injection”5” ................

(AC18)

3005 Alternator-controlled relay”6” ......

(AA41)

3101 Relay, interior lamps”15” .............

(ER14)

121

Group 37 Wiring diagram FL6

Extra relays

Extra relays 303

Relay, loading light

(ED6)

304

Relay, fifth wheel light

(ED21)

308A

Relay, brake lights md-gearbox

(BM62)

310

Relay, direction indicator left

(CN1)

311

Relay, direction indicator right

(CN23)

321

Relay, interval wipe

(GA24)

326

Relay, extra fuse holder

(XA3)

327

Relay, heated mirror

(HG4)

342

Relay, battery master switch

(ZD13)

343B

Relay, rear fog

(HC36)

345

Relay, start inhibitor

(LK4)

347

Relay, gear change inhibitor

348

366D

Relay, el. window winder, driver down

(KA14)

366P

Relay, el. window winder, passenger down

(KA31)

376

Relay, power take-off md-gearbox

(BM50)(BM75)

381A

Relay, extra cooling md-gearbox

(LK34)

381B

Relay, extra body

(XD14)

3019

Relay, airsuspension

(MF39)(MG25) (MH39)

3019A Relay, airsuspension

(MF26)(MG13) (MH26)

3019B Relay, airsuspension

(MF37)(MG24) (MH37)

(AC2)

3126

Relay, D+ short-circuit

(ZD35)

Relay, fan

(HD13)

3040

Relay, heated seat

(HE6)

348B

Relay, fan

(HD14)

3067

Relay, padwear indicator

(NC35)

356

Relay, DRL-dayrunning lights

(CE40)

3071

Relay, central lock, open door

(KH10)

360

Relay, engage inhibitor, power take off

(LD4)(LE4)

3072

Relay, central lock, lock door

(KH16)

365D

Relay, el. window winder, driver up

(KA3)

3091

Relay, fuel pump

(BJ61)

3103

Relay, fuel filter heater

(HM12)

Relay, el. window winder, passenger up

(KA20)

365P

122

Group 37 Wiring diagram FL6

Cable harness

Cable harness Illustrations index LHD 1000

Cable harness, instruments ...................................................

page 65

1006

Cable harness, cab, upper .....................................................

page 69

1017

Cable harness, engine/cab heater .........................................

page 70

1018

Cable harness, air conditioning .............................................

page 72

1020

Cable harness, cowl ..............................................................

page 73

1030

Cable harness, engine ...........................................................

page 78

1031

Cable harness, automatic transmission, AT545 .....................

page 80

1035

Cable harness, differential lock ..............................................

page 83

1040

Cable harness, frame ............................................................

page 81

1057

Cable harness, chassis .........................................................

page 84

1077

Cable harness, side marking lamp ........................................

page 91

1435

Cable harness, battery master switch ...................................

page 87

1476

Cable harness, engine, cab ...................................................

page 92

Unique illustrations for ABS LHD Cable harness, cab ................................................................

page 94

Cable harness, chassis .........................................................

page 95

Unique illustrations for ECS LHD Cable harness, cab ................................................................

page 96

Cable harness, chassis .........................................................

page 97

Unique illustrations for PH-ENGCA LHD Cable harness, cab/chassis ...................................................

page 98

Unique illustrations for fuel filter heater LHD Cable harness, cab/chassis ...................................................

page 99

Unique illustrations for gearbox MD3060P5/MD3560P5 LHD Cable harness, cab ................................................................

page 100

Cable harness, chassis .........................................................

page 101

123

Group 37 Wiring diagram FL6

Cable harness

Illustrations index RHD 1000

Cable harness, instruments ...................................................

page 105

1006

Cable harness, cab, upper .....................................................

page 109

1017

Cable harness, engine/cab heater .........................................

page 110

1018

Cable harness, air conditioning .............................................

page 112

1020

Cable harness, cowl ..............................................................

page 73

1030

Cable harness, engine ...........................................................

page 78

1031

Cable harness, automatic transmission, AT545 .....................

page 113

1035

Cable harness, diffferential lock .............................................

page 83

1040

Cable harness, frame ............................................................

page 81

1057

Cable harness, chassis .........................................................

page 84

1077

Cable harness, side marking lamp ........................................

page 91

1435

Cable harness, battery master switch ...................................

page 87

1476

Cable harness, engine, cab ...................................................

page 92

Unique illustrations for ABS RHD Cable harness, cab ................................................................

page 114

Cable harness, chassis .........................................................

page 95

Unique illustrations for ECS RHD Cable harness, cab ................................................................

page 115

Cable harness, chassis .........................................................

page 97

Unique illustrations for PH-ENGCA RHD Cable harness, cab/chassis ...................................................

page 116

Unique illustrations for fuel filter heater RHD Cable harness, cab/chassis ...................................................

page 99

Unique illustrations for gearbox MD3060P5/MD3560P5 RHD

124

Cable harness, cab ................................................................

page 117

Cable harness, chassis .........................................................

page 101

125

Group 37 Wiring diagram FL6

Cable harness

T3017230

126

Group 37 Wiring diagram FL6

Cable harness

127

T3017231

Group 37 Wiring diagram FL6

List of connectors

List of connectors AA1 AA2 AA3 AA4 AA5 AA6 AA6 AA7 AA7 AA8 AA8 AA9 AA9 AA10 AA10 AA10 AA11 AA12 AA13 AA14 AA15 AA16 AA16 AA16 AA16 AA16 AB1 AB2 AB3 AB4 AB5 AB5 AB6 AB6 AB7 AB7 AB8 AB8 AB9 AB10 AB12 AB13 AB13 AB14 AB14 AB14 AB15 AB15 AB16 AB16 AB16 AC1 AC2 AC2 AC3 AC4 AC4 AC7 AC8 AC8 AC9 AC9 AC10 AC10 AC10 AC11

128

(AC4) (AC27) (AC33) (AC39) (AC49) (BJ51) (BZ13) (BJ42) (BZ10) (BJ33) (BZ14) (BJ23) (BZ8) (BJ56) (BZ15) (ZA45) (AA15) (AA37) (NA17) (NA22) (NA41) (AC17) (EA5) (NA41) (NZ54) (ZA31) (NZ54) (AC17) (EA5) (AA13) (NF13) (NZ8) (NF15) (NZ10) (NF16) (NZ11) (NF18) (NZ13) (XD5) (BJ49) (HA4) (LD9) (LE9) (LD9) (LE9) (ZB64) (LE19) (LK18) (LE19) (LK18) (ZB67) (LG7) (LG7) (ZB4) (LG5) (LG5) (ZB2) (LK24) (LK24) (ZA52) (LK17) (LK34) (LK17) (LK34) (ZA39) (LK36)

AC12 AC12 AC13 AC14 AC15 AC16 AD1 AD2 AD2 AD3 AD4 AD5 AD6 AD7 AD8 AD9 AD10 AD10 AD10 AD11 AD11 AD11 AD12 AD12 AD13 AD14 AD14 AD14 AD15 AD15 AD15 AD16 AD16 AD16 ADR1 ADR1 ADR2 ADR3 AE1 AE2 AE3 AE4 AE5 AE6 AE7 AE7 AE8 AE9 AE10 AE10 AE11 AE11 AE12 AE12 AE13 AE13 AE14 AE14 AE15 AE15 AE16 AE16 AF1 AF1 AF1 AF1

(LK36) (ZA41) (AC3) (AC7) (AC7) (AC9) (HM22) (HM22) (ZA56) (HM14) (HM14) (NA26) (NA26) (NA28) (NA29) (NA29) (HB5) (HB40) (HC15) (HB3) (HB41) (HC15) (ZB32) (ZD18) (ZD19) (HC2) (ZA8) (ZB49) (NC27) (NC37) (ZA4) (NC30) (NC40) (ZA4) (ZB32) (ZD17) (ZD16) (ZD19) (OA34) (OA35) (OA26) (OA27) (OA37) (OA38) (OA37) (ZA66) (OA29) (OA30) (OA29) (ZA65) (MF8) (MH8) (MF8) (MH8) (MF11) (MH11) (MF12) (MH12) (MF13) (MH13) (AA4) (ZB4) (MF11) (MG4) (MH11) (MV5)

AF2 AF2 AF2 AF3 AF3 AF3 AF3 AF4 AF4 AF4 AF4 AF4 AF5 AF6 AF7 AF8 AF9 AF10 AF11 AF14 AF14 AF15 AF15 AT1 AT2 AT3 AT4 AT4 AT8 AT9 AT10 AT11 AT12 AT13 AT14 AT15 AT16 BA1 BA2 BA2 BA2 BA2 BA2 BA2 BA2 BA2 BA2 BA3 BA4 BA5 BA6 BA7 BA8 BA9 BA10 BA11 BA11 BA11 BA12 BA12 BA13 BA15 BA15 BA16 BB1 BB2

(MF13) (MG7) (MH13) (MF16) (MG9) (MH16) (MV13) (MF13) (MG7) (MH13) (MV5) (ZB10) (NA30) (NA29) (AC21) (AC22) (AC23) (BJ62) (BZ71) (LD6) (LE5) (LD6) (LE5) (LK4) (LK8) (LK10) (LK4) (ZA19) (KH17) (KH9) (KH16) (KH8) (KH13) (KH4) (KH13) (KH12) (KH5) (CE19) (CE19) (CE26) (CG13) (CK12) (CN17) (EA10) (EA16) (XD12) (ZA30) (CE26) (EA10) (CG13) (CK9) (CN17) (CN18) (XD7) (XD16) (NC30) (NC40) (ZA3) (NC37) (ZA2) (EA16) (LG18) (ZB7) (LG18) (CK17) (CE22)

Group 37 Wiring diagram FL6

BB3 BB4 BB5 BB6 BB7 BB8 BB9 BB10 BB11 BB12 BB12 BB13 BB13 BB14 BB14 BB15 BB16 BB16 BB1/2 BB1/3 BB1/4 BB1/5 BB2/2 BB2/3 BB2/4 BC1 BC1 BC2 BC2 BC3 BC3 BC4 BC4 BC5 BC6 BC7 BC7 BC8 BC9 BC10 BC11 BC12 BC13 BC14 BD2 BD2 BD2 BD3 BD3 BD3 BD4 BD4 BD4 BD5 BD6 BD8 BD8 BD8 BD9 BD11 BD12 BJ1 BJ1 BJ1 BJ1 BJ1 BJ2 BJ2

(CE24) (CG17) (CG19) (CN6) (XA19) (XA24) (XA32) (EA13) (CN8) (OA68) (XA28) (CE40) (ZA58) (CE43) (ZA60) (LK38) (LK38) (ZA42) (ZD28) (ZD21) (ZD22) (ZD28) (ZD24) (ZD25) (ZD2) (MA21) (MV16) (MA16) (MV20) (MA14) (MV22) (MA5) (MV22) (OA45) (OA46) (OA45) (ZA67) (OA53) (OA54) (OA53) (OA42) (OA43) (OA50) (OA51) (MF16) (MG4) (MH16) (MF17) (MG5) (MH17) (MF22) (MG9) (MH22) (NZ35) (NZ35) (MF18) (MG6) (MH18) (RA6) (RA8) (RA10) (MF33) (MF43) (MG18) (MH33) (MH43) (MF34) (MF44)

List of connectors

BJ2 BJ2 BJ2 BJ3 BJ3 BJ4 BJ4 BJ5 BJ5 BJ5 BJ5 BJ5 BJ6 BJ6 BJ6 BJ6 BJ6 BJ7 BJ7 BJ7 BJ7 BJ7 BJ8 BJ8 BJ8 BJ8 BJ8 BJ8 BL10 CA1 CA2 CA3 CA4 CA5 CA6 CA6 CA7 CA8 CA9 CA10 CA10 CA11 CA12 CA13 CA14 CA14 CA15 CA16 CA16 CB1 CB2 CB3 CB4 CB5 CB6 CB7 CB8 CB9 CB10 CB11 CB11 CB12 CB12 CB13 CB14 CB15 CB16 CX1

(MG19) (MH34) (MH44) (MF35) (MH35) (MF36) (MH36) (MF37) (MF45) (MG20) (MH37) (MH45) (MF38) (MF46) (MG21) (MH38) (MH46) (MF39) (MF48) (MG22) (MH39) (MH48) (MF40) (MF49) (MG23) (MH40) (MH49) (ZA57) (ZA64) (GA31) (GA27) (GA29) (GA26) (GA7) (GA7) (ZA9) (FA7) (FA7) (GA12) (GA12) (ZA8) (HA4) (HA4) (HG7) (HG7) (ZB77) (HH5) (HH2) (ZA12) (KA9) (KA10) (KA4) (KA15) (KA26) (KA27) (KA35) (KA37) (KA21) (KA32) (KA26) (ZA46) (KH8) (ZA15) (KH12) (KH14) (KH11) (KH17) (NZ22)

CX2 CX3 CX4 CX5 CY1 CY2 CY3 CY4 CY5 CY6 CY7 CY8 CY9 CY10 CY11 CY12 CY13 CY14 CY15 CY16 CY17 CY18 CY19 CY20 CY21 CY22 CY24 CY25 CY26 CY27 CY29 CY30 DL1 DL2 DL2 DM1 DM2 DM3 EB1 EB2 EB3 EB5 EB5 EB6 EB7 EB8 EC1 EC1 EC1 EC1 EC1 EC2 EC2 EC2 EC2 EC2 EC3 EC3 EC3 EC3 EC3 EC4 EC4 EC4 EC4 EC4 EM1 EM1

(NZ24) (NZ18) (NZ13) (NZ16) (NZ47) (NZ48) (NZ45) (NZ53) (NZ41) (NZ45) (NZ39) (NZ38) (NZ54) (NZ36) (NZ30) (NZ35) (NZ33) (NZ32) (NZ50) (NZ51) (NZ51) (NZ15) (NZ42) (NZ39) (NZ10) (NZ32) (NZ41) (NZ44) (NZ26) (NZ20) (NZ8) (NZ29) (LG18) (LG18) (ZB7) (HH4) (HH7) (HH3) (HB16) (HB15) (HB13) (HB14) (ZB62) (HB11) (HB10) (HB8) (HC34) (HD6) (MF16) (MG4) (MH16) (HC18) (HD12) (MF17) (MG5) (MH17) (HC12) (HD12) (MF18) (MG6) (MH18) (HC13) (MF22) (MG9) (MH22) (ZA10) (BJ28) (BZ3)

129

Group 37 Wiring diagram FL6

EM2 EM2 EM3 EM3 EM4 EM4 EM5 EM5 EM6 EM6 EM7 EM7 EM8 EM9 EM8 EM9 EM10 EM10 EM10 EM11 EM12 EN1 EN1 EN1 EN2 EN3 EN4 EN5 EN6 EN6 EN7 EN7 FA1 FA2 FA3 FA4 FA5 FA6 FA7 FA8 FA9 FA11 FA11 FA13 FB1 FB2 FB4 FB5 FB6 FB7 FB8 FB9 FB9 FB10 FB11 FB12 FB13 FB14 FB15 FB16 FB17 FB18 FH1 FH2 FH2 HS1 HS2 HS2

130

(BJ34) (BZ4) (BJ36) (BZ6) (BJ30) (BZ4) (BJ31) (BZ8) (BJ51) (BZ38) (BJ42) (BZ10) (BJ33) (BJ23) (BZ14) (BZ27) (BJ56) (BZ15) (ZA45) (BJ49) (BJ62) (AA37) (ZD23) (ZD33) (AA15) (HA4) (NA41) (HM14) (HM14) (ZB49) (NA41) (ZA34) (AC54) (AC56) (AC57) (AC60) (AC59) (AC62) (AC63) (AC64) (AC25) (MF6) (MH6) (CN5) (AA16) (EA2) (AC6) (NZ55) (CK6) (NZ44) (FA8) (ED19) (ED4) (AC47) (AC47) (AC42) (AC43) (AC44) (EA11) (AA14) (AA12) (EA13) (LK38) (LK38) (ZA42) (HE6) (HE6) (ZB73)

List of connectors

IC1 IC2 IC3 IC4 IC6 IC7 IC8 IC9 IC10 IC11 IC12 IC13 IC14 IC14 IC15 IC16 IC17 IC18 IC3/IV3 IC22/IV22 IC22/IV22 IC22/IV22 IV1 IV2 IV3 IV4 IV6 IV7 IV8 IV9 IV10 IV11 IV12 IV13 IV14 IV14 IV15 IV16 IV17 IV18 JC1 JC2 JC3 JC3 JC4 JC5 JC6 JC7 JC8 JC9 JC10 JC10 JC11 JC12 JC13 JC14 JC15 JC16 JC17 JC18 JC19 JC20 JC21 JC23 JC24 JV1 JV3 JV3

(AC58) (AC37) (CE52) (GA13) (AC9) (AC5) (CK10) (EA2) (NZ58) (LK17) (CE35) (NZ17) (OA17) (OA72) (AC28) (AC32) (AC60) (AC38) (MG12) (MF27) (MG13) (MH27) (AC57) (AC37) (CE51) (GA13) (AC10) (AC4) (CK9) (EA1) (NZ58) (LK17) (CE35) (NZ17) (OA16) (OA73) (AC28) (AC32) (AC60) (AC37) (AC37) (AC53) (MF6) (MH6) (AA17) (EA2) (AC6) (NZ56) (NZ43) (FA4) (ED18) (ED3) (AC48) (AC47) (AC41) (AC42) (AC43) (EA10) (EA13) (AA14) (AA12) (AC34) (AC52) (AC55) (AC36) (AC38) (MF7) (MH7)

JV4 JV5 JV6 JV7 JV8 JV9 JV10 JV10 JV11 JV12 JV13 JV14 JV15 JV16 JV17 JV18 JV19 JV20 JV21 JV23 JV24 KA1 KA2 KA3 KA4 KA5 KA6 KA7 KA8 KA9 KA10 KA11 KA12 KA13 KA14 KA15 KA16 KB1 KB2 KB3 KB4 KB5 KB6 KB7 KB8 KB9 KB10 KB12 KB12 KB14 KB15 KB16 KC1 KC2 KC3 KC4 KC5 KC6 KC7 KC8 KC9 KC10 KC11 KC12 KC13 KC14 KC15 KC16

(AA16) (EA1) (AC7) (NZ55) (NZ44) (FA3) (ED19) (ED4) (AC47) (AC48) (AC42) (AC43) (AC44) (EA11) (EA14) (AA13) (AA11) (AC34) (AC51) (AC54) (AC35) (CE9) (CE12) (CE14) (CE17) (CE9) (EV9) (CE14) (CE17) (CE19) (XA30) (AA26) (CG13) (AC15) (CE37) (MG4) (MG6) (CE21) (CE22) (CG6) (CG8) (AA24) (AA26) (CE37) (CE37) (CG12) (CG5) (CE29) (ZB27) (EX14) (CG15) (EX17) (CE24) (CE25) (CE38) (AC15) (CK17) (CK4) (CK19) (CK6) (CK9) (CK8) (CK12) (CE27) (EX7) (EX10) (ER17) (ER19)

Group 37 Wiring diagram FL6

KD1 KD2 KD3 KD4 KD5 KD6 KD7 KD8 KD9 KD10 KD11 KD11 KD12 KD12 KD13 KD15 KD16 KE1 KE2 KE3 KE3 KE3 KE4 KE5 KE5 KE5 KE6 KE7 KE8 KE9 KE10 KE11 KE12 KE13 KE14 KE15 KE16 KF1 KF2 KF3 KF4 KF5 KF6 KF7 KF8 KF9 KF10 KF11 KF12 KF13 KF14 KF14 KF15 KF15 KF16 KG1 KG1 KG2 KG3 KG3 KG4 KG5 KG6 KG7 KG8 KG9 KG10 KG11

(CE34) (CE32) (CE34) (CE32) (CE26) (CN13) (CN20) (CN20) (CH5) (CE64) (NF8) (NZ2) (NF9) (NZ3) (CE35) (AC7) (AC12) (PA7) (CE58) (MF41) (MG26) (MH41) (CE52) (MF39) (MG25) (MH39) (CE54) (HG4) (CE45) (CE56) (CE43) (CE44) (CE64) (CE50) (AA20) (CE61) (CE51) (KA21) (KA4) (KA24) (CE56) (CE60) (EA9) (CE62) (EA12) (CE64) (AA29) (AA31) (AA32) (AA34) (KH6) (KH16) (KH8) (KH17) (BJ51) (BJ23) (BZ8) (XA35) (BJ24) (BZ9) (XA38) (AA7) (HA7) (AA8) (HA4) (AA23) (AC18) (EA5)

List of connectors

KG12 KG12 KG13 KG14 KG15 KG16 KH1 KH2 KH3 KH4 KH5 KH6 KH6 KH7 KH8 KH8 KH9 KH10 KH10 KH11 KH12 KH13 KH14 KH15 KH16 KJ1 KJ1 KJ2 KJ3 KJ4 KJ5 KJ6 KJ7 KJ8 KJ9 KJ10 KJ11 KJ12 KJ13 KJ14 KJ15 KJ16 KK1 KK2 KK3 KK4 KK5 KK6 KK7 KK8 LI1 LI2 LI2 LI2 LI2 LI2 LI3 LI4 LI5 LI6 LI7 LI7 LI7 LI7 LI8 LI9 LI10 LI11

(BJ42) (BZ10) (EA8) (AC20) (AA24) (AA25) (CE41) (HE6) (HH5) (HE8) (HH7) (LD6) (LE6) (NA59) (LD8) (LE8) (NA62) (LD8) (LE8) (LG6) (AA37) (HA2) (HA3) (CN5) (CN9) (AA28) (ZA18) (GA21) (GA27) (EV3) (XA28) (EV6) (FA3) (GA23) (FA7) (GA18) (HM22) (ER12) (ER4) (ER7) (ER8) (ER14) (CE42) (CE41) (CE38) (CE37) (CE42) (CE41) (CE38) (CE37) (CE32) (CE32) (CE58) (CK4) (CN13) (ZA50) (CE60) (CE58) (CN13) (CE15) (CE15) (CE54) (CN12) (ZA42) (CE56) (CE54) (CN12) (PA10)

LI12 LI13 LI13 LI14 LI14 LI15 LI15 LI15 LI16 LX1 LX2 LX3 LX4 LX5 LX6 LX7 LX8 LX9 LX10 LX11 LX12 LX13 LX14 LX15 LX16 LX17 LX18 LX19 LX20 LX21 LX22 LY1 LY3 LY4 LY5 LY6 LY7 LY8 LY9 LY10 LY12 LY14 LY15 LY16 LY20 LY21 LY22 LY23 LY25 LY26 LY28 MB1 MB2 MB3 MB3 MD1 MD2 MD3 MD4 MD5 MD6 MD7 MD8 MD9 MD10 MD11 MD12 MD13

(PA11) (PA13) (ZB16) (CG6) (CH5) (CG6) (CH5) (ZA38) (CK4) (NA8) (NA17) (NA19) (NA33) (NA36) (NA35) (NA32) (NA37) (NA10) (NA30) (NA9) (NA4) (NA23) (NA15) (NA49) (NA34) (NA8) (NA9) (NA3) (NA4) (NA31) (NA52) (NA45) (NA48) (NA51) (NA55) (NA54) (NA41) (NA19) (NA29) (NA52) (NA28) (NA24) (NA20) (NA22) (NA43) (NA25) (NA6) (NA46) (NA26) (NA26) (NA30) (LK27) (LK28) (LK29) (ZA50) (BM13) (BM13) (BM63) (BM64) (BM65) (BM36) (BM37) (BM38) (BM56) (BM17) (BM66) (BM68) (BM53)

131

Group 37 Wiring diagram FL6

MD14 MD15 MS MS NF1 NF1 NF1 NF1 NF1 NF1 NF1 NF1 NF2 NF2 NF2 NF2 NF2 NF2 NF3 NF3 NF3 NF3 NF3 PA1 PA2 PA3 PA4 PA5 PA6 PA7 PA8 PA9 PA10 PA11 PA12 PA13 PA14 PA15 PA17 PA18 PA20 PA21 PA23 PA24 PA26 PA27 PA28 PA29 PA30 PB2 PB5 PB6 PB8 PB9 PB10 PB11 PB14 PB15 PB16 PB17 PB18 PB19 PB20 PB21 PB22 PB23 PB24 PB26

132

(BM59) (BM59) (AA4) (ZB4) (NA12) (NA52) (NA55) (NA56) (NA62) (ZB8) (ZB16) (ZB22) (NA12) (NA52) (NA62) (ZB11) (ZB16) (ZB22) (NA11) (NA55) (NA62) (ZB9) (ZB16) (AC42) (AC43) (AC45) (AC60) (AC34) (AC5) (AC55) (AC37) (AC59) (AC62) (AC61) (AC19) (AC20) (AC15) (AC56) (AC59) (AC31) (AC52) (AC50) (AC25) (AC64) (AC54) (AC62) (AC9) (AC7) (AC44) (AC9) (AC47) (AC12) (AC23) (AC22) (AC22) (AC17) (AC57) (AC18) (AC57) (AC4) (AC7) (AC32) (AC13) (AC12) (AC24) (AC23) (AC65) (AC21)

List of connectors

PB27 PB28 PC1 PC2 PC4 PC5 PH1 PH1 PH2 PH2 PH3 PH3 PH4 PH4 PH5 PH5 PH6 PH6 PHA1 PHA4 PHA5 PHA6 PHA7 PHA8 PHA15 PK1 PK1 PK2 PK2 PM1 PM2 PM3 PT3 PT4 PW1 PW1 PW1 PW1 PW’1 PW’’1 PW2 PW2 PW3 PW3 PW3 PW’3 PW’’3 RF1 RF2 RF3 RF4 RF5 RF6 RF6 RF7 RF8 RF9 RF10 RF10 RF11 RF12 RF12 RF13 RF14 RF15 RF15 RF15 RF15

(AC15) (AC25) (AC48) (AC40) (AC29) (AC32) (HB61) (HC30) (HB59) (HC32) (HB48) (HC34) (HB46) (HC29) (HB54) (HC37) (HB45) (HC37) (HB42) (HB54) (HB41) (HB40) (HB46) (HB45) (HB48) (LD8) (LE8) (LD8) (LE8) (HH11) (HH13) (HH10) (AC42) (AC50) (HB26) (NC30) (NC40) (ZA2) (NC30) (NC26) (HB31) (ZB60) (NC21) (NC37) (ZA2) (NC28) (NC24) (NF13) (NF15) (NF16) (NF18) (NF23) (NF8) (ZB35) (NF16) (NF19) (NF12) (NF8) (ZD24) (NZ32) (XA37) (ZB28) (XA39) (XA34) (NA10) (NF6) (ZB8) (ZB32)

RF15 RF16 RO1 RO2 RO3 RO4 RO5 RO6 RO7 RO8 RO9 RO10 RO10 RO10 RO11 RO11 RO11 RO12 RO12 RO12 RO13 RO13 RO13 RO14 RX1 RX2 RX4 RX5 RX7 RX10 RX11 RX13 RX15 RX18 RX20 RX21 RX22 RX25 RX26 RX27 RX28 S1 S2 S2 S3 S4 S6 S7 ST1 ST2 ST2 SW1 SW1 SW2 SW2 SW3 SW3 TP1 TP2 TP3 VA1 VA2 VA3 VA3 VA4 VA5 VA6 VA6

(ZD21) (XA39) (CE9) (CE37) (ED6) (CE16) (CE14) (EN4) (ER4) (ER9) (ER11) (JA9) (JA25) (JA36) (JA10) (JA25) (JA37) (JA12) (JA27) (JA39) (JA13) (JA29) (JA40) (NF23) (NC27) (NC13) (NC3) (NC14) (NC15) (NC46) (NC36) (NC35) (NC27) (NC11) (NC49) (NC16) (NC37) (NC51) (NC48) (NC47) (NC34) (HA16) (HA12) (ZA12) (HA3) (HA4) (HA6) (HA8) (OA22) (OA18) (ZA4) (OA14) (OA71) (OA10) (ZA2) (OA3) (OA79) (RA6) (RA8) (RA10) (OA45) (OA46) (OA45) (ZA67) (OA53) (OA54) (OA53) (ZA64)

Group 37 Wiring diagram FL6

VMA1 VMA2 VMA3 VMA4 VMA5 VMA6 VMA7 VMA8 VMA9 VMA10 VMA11 VMA12 VMA12 VMA13 VMA13 VMA14 VMA15 VMA15 VMA16 VMA16 VMA16 VMB1 VMB2 VMB3 VMB4 VMB5

(BM20) (BM58) (BM8) (BM51) (BM23) (BM60) (BM69) (BM67) (BM7) (BM6) (BM70) (BM4) (ZA69) (BM5) (ZA71) (BM26) (BM52) (BM77) (BM52) (BM77) (ZA73) (BM28) (BM55) (BM62) (BM42) (BM49)

List of connectors

VMB6 VMB8 VMB9 VMB10 VMB11 VMB12 VMB14 VMB15 VMB15 VMB16 VMB16 VMC1 VMC2 VMC3 VMC4 VMC5 VMC6 VMC7 VMC8 VMC9 VMC10 VMC11 VMC13 VMC14 VMD9 VMD10

(BM37) (BM30) (BM61) (BM33) (BM32) (BM13) (BM37) (BM55) (BM75) (BM55) (BM77) (BM17) (BM21) (BM11) (BM34) (BM24) (BM35) (BM19) (BM11) (BM13) (BM36) (BM40) (BM51) (BM46) (BM73) (BM73)

VME14 VMF1 VMF2 VMF3 VMF4 VMF7 VMF8 VMF9 VMF10 VMF14 XA1 XA2 XA3 XA3 XB1 XB1 XB2 XB2 XB2 XB3 XB4 XB4 50

(ZA55) (ZD21) (ZD22) (ZD25) (ZD26) (ZD27) (ZD38) (ZD33) (ZD2) (ZA55) (XA32) (XA34) (XA36) (ZB29) (HE12) (XA39) (HE12) (XA34) (ZB73) (XA39) (XA37) (ZB28) (AA14)

133

Group 37 Wiring diagram FL6

List of components

List of components 24A 24A 24B 30 30 A 30 B 32 34 34 51 56 A 56 X 56 ABS 77 77 77 77 77 77 77 77 78 78 78 78 78 78 78 78 78 79 79 79 79 79 79 79 3 79 4 100 100 101 101 102 102 103 104 104 105 105 109 109 110 111 DD 111 DD 111 DP 111 DP 111 P 111 P 112 112 118 119 123 123 125 125

134

Connector, socket/diagnostics (AC41) Connector, socket/diagnostics (ZB26) Connector, socket/diagnostics (BM51) Battery (AA4) Battery (ZD4) Battery (ZD4) Circuit card, electrical centre (ZD21) Connector (AA4) Connector (ZD21) Fuse 1A (ZD1) Fuse holder 6–unit (XA7) Fuse holder, 6–unit (XA21) Fuse holder, 6–unit (OA14) Trailer connection, 7-unit (CE22) Trailer connection, 7-unit (CE24) Trailer connection, 7-unit (CE44) Trailer connection, 7-unit (CG19) Trailer connection, 7-unit (CK17) Trailer connection, 7-unit (CN6) Trailer connection, 7-unit (CN8) Trailer connection, 7-unit (ZA60) Trailer connection, 7-unit (CE42) Trailer connection, 7-unit (CG17) Trailer connection, 7-unit (EA13) Trailer connection, 7-unit (OA68) Trailer connection, 7-unit (XA19) Trailer connection, 7-unit (XA24) Trailer connection, 7-unit (XA28) Trailer connection, 7-unit (XA32) Trailer connection, 7-unit (ZA58) Trailer connection, ABS/EBS (OA3) Trailer connection, ABS/EBS (OA10) Trailer connection, ABS/EBS (OA14) Trailer connection, ABS/EBS (OA18) Trailer connection, ABS/EBS (OA22) Trailer connection, ABS/EBS (OA71) Trailer connection, ABS/EBS (ZA2) Trailer connection, ABS/EBS (ZA4) Switch, headlights (CE36) Switch, headlights (ZB27) Switch, full beams and dipped beams (CE61) Switch, full beams and dipped beams (ZB25) Switch, fog lights (CG21) Switch, fog lights (ZA17) Switch, spot lights (CH10) Switch, loading lights (ED9) Switch, loading lights (ZA66) Switch, 5th wheel light (ED24) Switch, 5th wheel light (ZA76) Switch, hazard warning lights (CN20) Switch, hazard warning lights (ZA15) Switch, rotating warning light (EN8) Switch, window winder (KA8) Switch, window winder (ZA46) Switch, window winder (KA25) Switch, window winder (ZA47) Switch, window winder (KA35) Switch, window winder (ZA48) Switch, air conditioning (HA3) Switch, air conditioning (ZA12) Switch, fan (HA13) Switch, windscreen wiper (GA23) Switch, heated rearview mirror (HG12) Switch, heated rearview mirror (ZB79) Switch, exhaust brake (AC50) Switch, exhaust brake (ZA20)

126 127 132 133 144 144 144 144 144 144 ADR 147 149 149 149 150 157 157 158 172 1105 1105 1107 1107A 1107A 1107B 1107B 1107C 1107C 1118 1122A 1122A 1122B 1122B 1123 1123 1123 1123 1132 D 1132 D 1132 P 1132 P 1134 1134 1135 1143 1143 1144 1149 1149 1149 1149 1 1149 1 1149 1 1149 2 1149 2 1149 SKATT 1150 1150 1152 1164 1165 200 200 205 D 205 D 205 P

Switch, diff. lock wheels, rear (LG14) Switch, diff. lock inter axles (LG6) Switch, roof sign light (EJ4) Switch, bogie lift (MA5) Switch, battery master switch (AA2) Switch, battery master switch (ZA50) Switch, battery master switch (ZB2) Switch, battery master switch (ZB29) Switch, battery master switch (ZA32) Switch, battery master switch (ZD10) Switch, direction indicators (CN9) Switch, horn (FA6) Switch, horn (ZB37) Switch, horn (ZB39) Switch, starting switch (AA12) Switch, air horn (FA9) Switch, air horn (ZB41) Switch, tail fog lights (CG21) Switch, extra (XD15) Switch, levelling control, headlights (PA10) Switch, levelling control, headlights (ZB16) Switch, door lock (KH12) Switch, door lock (KH7) Switch, door lock (ZA14) Switch, door lock (KH7) Switch, door lock (ZA14) Switch, door lock (KH13) Switch, door lock (ZA16) Switch, power-take-off, clutch independent (ZB69) Switch, retarder (AC67) Switch, retarder (ZA21) Switch, retarder (BM66) Switch, retarder (ZA72) Switch, evacuation (MV5) Switch, evacuation (MV22) Switch, evacuation (ZA79) Switch, evacuation (ZB12) Switch, el. operated rearview mirror (HH3) Switch, el. operated rearview mirror (ZA12) Switch, el. operated rearview mirror (HH10) Switch, el. operated rearview mirror (ZA12) Switch, reverse warner (EA17) Switch, reverse warner (ZA13) Switch, cruise control (AC45) Switch, seat heater (HE20) Switch, seat heater (ZB75) Switch, circulation pump (HD6) Switch, PTO (BM76) Switch, PTO (ZA60) Switch, PTO (ZB58) Switch, PTO (LD8) Switch, PTO (LE8) Switch, PTO (ZB70) Switch, PTO (LE18) Switch, PTO (ZB70) Switch, PTO (LK18) Switch, fuel filter heater (HM7) Switch, fuel filter heater (ZB45) Switch, multi-function display (NA33) Switch, ADR/cab (ZD24) Switch, ADR/chassis (ZD23) Break contact, warning light, parking brake (NZ54) Break contact, warning light, parking brake (ZA30) Break contact, interior light (ER4) Break contact, interior light (ZB41) Break contact, interior light (ER8)

Group 37 Wiring diagram FL6

205 P 207 207 207B 207B 209 209 211 216 216 A 217 217 218 218 223 223 223 228 228 228LH 228LH 238 238 239A 239B 239B 245 245 247 250 252 252 253A 253A 253B 2003 2003 2003 2007 2008 2011 2011 2018 2019 2019 2062 2062 2065LF 2065LF 2065LF 2065LF 2065LF 2065LR 2065LR 2065LR 2065LR2 2065RF 2065RF

Break contact, interior light (ZA36) Closing contact, indicator light, diff. lock, rear wheels (LG18) Closing contact, indicator light, diff. lock, rear wheels (ZB8) Closing contact, indicator light, diff. lock, rear wheels (LG14) Closing contact, indicator light, diff. lock, rear wheels (ZB6) Closing contact, indicator light, power take-off, side (BM55) Closing contact, indicator light, power take-off, side (BM77) Closing contact, indicator light, bogie lift (MA14) Closing contact, brake lights (CK4) Closing contact, brake lights (ZA47) Closing contact, reversing lights (EA5) Closing contact, reversing lights (ZA31) Break contact, exh-pressure governor (AC17) Break contact, exh-pressure governor (ZA32) Slip contact, horn (FA7) Slip contact, horn (ZB39) Slip contact, horn (ZB41) Closing contact, cab lock (NA41) Closing contact, cab lock (ZA34) Closing contact, cab lock (NA38) Closing contact, cab lock (ZA34) Closing contact, thermal (HD6) Closing contact, thermal (HD10) Break contact, thermal (HA4) Break contact, thermal (LK34) Break contact, thermal (ZA39) Break contact, brake light, trailer (CK8) Break contact, brake light, trailer (ZB40) Closing contact, climate system (air conditioning) (HA4) Closing contact, gear change inhibitor (AC2) Closing contact, start inhibitor (LK4) Closing contact, start inhibitor (ZA18) Closing contact, reversing lights autom. transm.

(LK8) Closing contact, reversing lights autom. transm.

(ZA19) Closing contact, reversing lights autom. transm.

(LK17) Thermostat, parking heater (HB44) Thermostat, parking heater (HC34) Thermostat, parking heater (ZB77) Break contact, clutch pedal (AC37) Break contact, brake pedal (AC34) Break contact, neutral (LD5) Break contact, neutral (LE4) Contact, oil pressure, power steering (NZ34) Contact, lock, seat belt (NZ47) Contact, lock, seat belt (ZB19) Closing contact, air evacuation (MV13) Closing contact, air evacuation (MV20) Contact, wear indicator-brake linings (NC29) Contact, wear indicator-brake linings (NC38) Contact, wear indicator-brake linings (NC39) Contact, wear indicator-brake linings (ZA2) Contact, wear indicator-brake linings (ZA4) Contact, wear indicator-brake linings (NC30) Contact, wear indicator-brake linings (NC40) Contact, wear indicator-brake linings (ZA2) Contact, wear indicator-brake linings (NC26) Contact, wear indicator-brake linings (NC28) Contact, wear indicator-brake linings (NC37)

List of components

2065RF 2065RF 2065RF 2065RR 2065RR 2065RR 2065RR2 301 302 303 303 304 304 305 306 307 308 308A 308A 308B 309 L 309 R 310 310 311 311 312 313 314A 314D 315 R 317 317 321 323 323 326 326 327 342 343 343 B 343 B 345 345 347 348 348 A 348 B 348 B 356 357 360 360 360A 360A 360B 360B 365 D 365 D 365 P 365 P 366 D 366 D 366 P 366 P 376 376

Contact, wear indicator-brake linings (NC40) Contact, wear indicator-brake linings (ZA2) Contact, wear indicator-brake linings (ZA4) Contact, wear indicator-brake linings (NC24) Contact, wear indicator-brake linings (NC29) Contact, wear indicator-brake linings (NC382) Contact, wear indicator-brake linings (ZA2) Relay, fog lights (CG5) Relay, spot lights (CH5) Relay, loading lights (ED6) Relay, loading lights (ZA64) Relay, 5th wheel light (ED21) Relay, 5th wheel light (ZA75) Relay, reversing lights (EA8) Relay, full beams (CE55) Relay, dipped beams (CE48) Relay, brake lights (CK8) Relay, brake lights (BM62) Relay, brake lights (ZA71) Relay, brake lights (CK15) Relay, parking lights (CE19) Relay, parking lights (CE26) Relay, extra direction indicator, left (CN1) Relay, extra direction indicator, left (ZB38) Relay, extra direction indicator, right (CN23) Relay, extra direction indicator, right (ZA39) Relay, starting heater (BJ53) Relay, bogie lift motor (MA21) Relay, bogie lift (MA14) Relay, bogie lift (MV20) Relay, starting switch (AA28) Relay, headlamp wiper (GA17) Relay, headlamp wiper (ZA54) Relay, interval wipe (GA24) Relay, flasher unit (CN5) Relay, flasher unit (ZA24) Relay, extra fuse holder (XA3) Relay, extra fuse holder (ZA23) Relay, heated rearview mirror (HG4) Relay, battery master switch (ZD13) Relay, fog lights, rear (CG12) Relay, fog lights, rear (CG30) Relay, fog lights, rear (ZA16) Relay, start inhibitor (LK4) Relay, start inhibitor (ZA68) Relay, gear change inhibitor (AC2) Relay, fan (HD11) Relay, fan (HA7) Relay, fan (HC36) Relay, fan (HD14) Relay, dipped beams (CE40) Relay, rotating warning light (EN4) Relay, engage inhibitor, power take-off (LD4) Relay, engage inhibitor, power take-off (LE4) Relay, engage inhibitor, power take-off (LK15) Relay, engage inhibitor, power take-off (ZB56) Relay, engage inhibitor, power take-off (BM66) Relay, engage inhibitor, power take-off (ZA69) Relay, electrical window winder, up (KA3) Relay, electrical window winder, up (ZA44) Relay, electrical window winder, up (KA20) Relay, electrical window winder, up (ZA44) Relay, electrical window winder, down (KA14) Relay, electrical window winder, down (ZB44) Relay, electrical window winder, down (KA31) Relay, electrical window winder, down (ZA44) Relay, power take-off (BM50) Relay, power take-off (BM75)

135

Group 37 Wiring diagram FL6

376 379 381A 381B 381B 399 3005 3018 3018 3019 3019 3019 3019 A 3019 A 3019 A 3019 B 3019 B 3019 B 3023 3023 3025 A 3025 B 3038 3040 3067 3067 3067 3067 3071 3071 3072 3072 3075 3079 3091 3091 3103 3103 3109 3126 401 L 401 L 401 R 401 R 402 L 402 R 403 403 404 404 405 L 405 L 405 R 405 R 406 L 406 L 406 R 406 R 408/409 408/409 408/409 410 410 411 411 412 412 413

136

Relay, power take-off (ZA62) Relay, injection pump (AC18) Relay, extra (LK34) Relay, extra (XD15) Relay, extra (ZA27) Relay, control, gearbox (BM62) Alternator-controlled relay (AA41) Relay, control unit parking heater (HB8) Relay, control unit parking heater (ZB62) Relay box, air suspension (MF39) Relay box, air suspension (MG26) Relay box, air suspension (MH39) Relay box, air suspension (MG13) Relay box, air suspension (MF26) Relay box, air suspension (MH26) Relay box, air suspension (MF37) Relay box, air suspension (MG24) Relay box, air suspension (MH37) Relay, information ABS (OA69) Relay, information ABS (ZA6) Relay, indicator lamp ABS (OA18) Relay, indicator lamp ABS (OA63) Relay, pole change (BM47) Relay, heated drivers seat (HE6) Relay, wear indicator - brake linings (NC25) Relay, wear indicator - brake linings (NC35) Relay, wear indicator - brake linings (ZA4) Relay, wear indicator - brake linings (ZA6) Relay, central lock, open door (KH10) Relay, central lock, open door (ZA15) Relay, central lock, lock door (KH16) Relay, central lock, lock door (ZA15) Relay, central lock (KH8) Relay, black-out/earth (BM35) Relay, fuel pump (BJ61) Relay, fuel pump (ZA52) Relay, fuel filter heater (HM12) Relay, fuel filter heater (ZB47) Relay, range restriction (BM56) Relay, D+ short circuit (ZD35) Bulb, fog lights (CG5) Bulb, fog lights (ZA37) Bulb, fog lights (CG7) Bulb, fog lights (ZA38) Bulb, spot lights (CH4) Bulb, spot lights (CH5) Bulb, loading light (ED6) Bulb, loading light (ZB66) Bulb, fifth wheel light (ED21) Bulb, fifth wheel light (ZA74) Bulb, reversing lights (EA10) Bulb, reversing lights (ZA26) Bulb, reversing lights (EA9) Bulb, reversing lights (ZA27) Bulb, full beams (CE56) Bulb, full beams (ZA44) Bulb, full beams (CE60) Bulb, full beams (ZA52) Bulb, parking light, left front (CE15) Bulb, parking light, left front (CE32) Bulb, parking light, left front (ZA48) Bulb, brake light, left (CK9) Bulb, brake light, left (ZA32) Bulb, brake light, right (CK12) Bulb, brake light, right (ZA30) Bulb, tail light, left (CE18) Bulb, tail light, left (ZA31) Bulb, tail light, right (CE26)

List of components

413 414 414 415 415 416 416 416 417 417 417 420 420 421 421 422 422 423 423 426 426 427 427 428 428 429 434 434 434 434 434 C 434 C 434 D 434 D 434 P 434 P 436 436 437 C 437 C 437 L 437 L 437 R 437 R 440 440 451 451 452 452 462 462 463 463 469 469 470 470 4066L 4066L 4066R 4066R 500 501 504 508 510 511

Bulb, tail light, right (ZA34) Bulb, side marker light, left, front (CE13) Bulb, side marker light, left, front (ZB37) Bulb, side marker light, right, front (CE31) Bulb, side marker light, right, front (ZA53) Bulb, side marker light, left, centre (CE42) Bulb, side marker light, left, centre (CE44) Bulb, side marker light, left, centre (CE46) Bulb, side marker light, right, centre (CE46) Bulb, side marker light, right, centre (CE48) Bulb, side marker light, right, centre (CE50) Bulb, position light, roof, left (CE37) Bulb, position light, roof, left (ZB64) Bulb, position light, roof, right (CE10) Bulb, position light, roof, right (ZB60) Bulb, dir. indicator, left, front (CN12) Bulb, dir. indicator, left, front (ZA40) Bulb, dir. indicator, right, front (CN13) Bulb, dir. indicator, right, front (ZA51) Bulb, dir. indicator, left, rear (CN17) Bulb, dir. indicator, left, rear (ZA36) Bulb, dir. indicator, right, rear (CN18) Bulb, dir. indicator, right, rear (ZA37) Bulb, rotating warning lamp (EN4) Bulb, rotating warning lamp (ZB68) Bulb, cigarette lighter lighting (EV9) Bulb, interior light (ER14) Bulb, interior light (ER17) Bulb, interior light (ZB72) Bulb, interior light (ZB73) Bulb, interior light (ER12) Bulb, interior light (ZB72) Bulb, interior light (ER4) Bulb, interior light (ZB70) Bulb, interior light (ER8) Bulb, interior light (ZB72) Bulb, controls light (LK9) Bulb, controls light (ZA20) Bulb, identification light, front (CE11) Bulb, identification light, front (ZB58) Bulb, identification light, front (CE11) Bulb, identification light, front (ZB62) Bulb, identification light, front (CE11) Bulb, identification light, front (ZB56) Bulb, heater control light (HA16) Bulb, heater control light (ZA12) Bulb, rear fog light, left (CG12) Bulb, rear fog light, left (ZA28) Bulb, rear fog light, right (CG14) Bulb, rear fog light, right (ZA29) Bulb, side dir. light, left (CN9) Bulb, side dir. light, left (ZB37) Bulb, side dir. light, right (CN15) Bulb, side dir. light, right (ZA53) Bulb, end outline marker light, left (CE20) Bulb, end outline marker light, left (ZA33) Bulb, end outline marker light, right (CE27) Bulb, end outline marker light, right (ZA35) Bulb, dipped beams (CE54) Bulb, dipped beams (ZA42) Bulb, dipped beams (CE58) Bulb, dipped beams (ZA50) Indicator light, dir. indicator, tractor (NZ39) Indicator light, dir. indicator, trailer 1 (NZ41) Indicator light, full beams (NZ45) Warning light, parking brake (NZ54) Indicator light, diff. lock, rear wheels (NZ36) Indicator light, diff. lock, inter-axles (NZ38)

Group 37 Wiring diagram FL6

547 5009 5010 5014 5032 5035 601 601 602 602 604 604 604 614A 614B 625 626 627 642 642 650 650 651 651 653 653 654 654 654 654 654 656 657 657 659A 659A 659B 659B 660 660 660 660 661 D 661 P 6013 LF 6013 LF 6013 LF 6013 LF 6013 LR 6013 LR 6013 RF 6013 RF 6013 RR 6013 RR 6022L 6022L 6022L 6022R 6022R 6022R 6024 6024 6024 A 6035 C 6035 C 6035 C

Central warning for indicator and warning lights (NZ44) Indicator lamp, vehicle, ABS (NZ51) Indicator lamp, trailer, ABS (NZ53) Indicator lamp, split (NZ48) Warning lamp, seat belt (NZ47) Warning lamp, steering servo circuit 2 (PSS-DUAL) (NZ35) Solenoid valve, diff. lock, rear wheels (LG7) Solenoid valve, diff. lock, rear wheels (ZB4) Solenoid valve, diff. lock inter axles (LG5) Solenoid valve, diff. lock inter axles (ZB2) Solenoid valve, power take-off, side (BM52) Solenoid valve, power take-off, side (BM77) Solenoid valve, power take-off, side (ZA73) Solenoid valve, range inhibitor (AC7) Solenoid valve, range inhibitor (AC10) Solenoid valve, air horn (FA3) Solenoid valve, exh. pressure governor (BJ42) Solenoid valve, kick-down (LK24) Solenoid valve, SPLIT (LK24) Solenoid valve, SPLIT (ZA52) Windscreen wiper motor (GA26) Windscreen wiper motor (ZB43) Windscreen washer motor (GA7) Windscreen washer motor (ZA9) Headlamp washer motor (GA12) Headlamp washer motor (ZA8) Starter motor (AA8) Starter motor (ZB29) Starter motor (ZB49) Starter motor (ZD16) Starter motor (ZD19) Bogie lift motor (MA21) Fan (heater) (HA9) Fan (heater) (ZA12) Fan motor (heater) extra (LK38) Fan motor (heater) extra (ZA42) Fan motor (heater) extra (LK36) Fan motor (heater) extra (ZA41) Alternator with charging regulator (AA18) Alternator with charging regulator (ZB52) Alternator with charging regulator (ZD21) Alternator with charging regulator (ZD30) Window winder motor (KA8) Window winder motor (KA25) Solenoid control valve, ABS (OA29) Solenoid control valve, ABS (OA37) Solenoid control valve, ABS (ZA65) Solenoid control valve, ABS (ZA67) Solenoid control valve, ABS (OA45) Solenoid control valve, ABS (ZA67) Solenoid control valve, ABS (OA37) Solenoid control valve, ABS (ZA66) Solenoid control valve, ABS (OA53) Solenoid control valve, ABS (ZA64) Solenoid valve, air evacuation (MV5) Solenoid valve, air evacuation (MV28) Solenoid valve, air evacuation (ZB9) Solenoid valve, air evacuation (MV8) Solenoid valve, air evacuation (MV24) Solenoid valve, air evacuation (ZB11) Solenoid valve, pto (LK18) Solenoid valve, pto (ZB66) Solenoid valve, pto (ZB63) Solenoid valve, level control, electronic (MF13) Solenoid valve, level control, electronic (MG7) Solenoid valve, level control, electronic (MH13)

List of components

6035 LF 6035 LF 6052 6054 6054 6054 6054 6055 6056 6056 6056 6056 6058 6058 6058D 6058P 6071 6071 6079 6102 6109 701 701 701 701 701 702 702 702 702 702 702 702 702 753 753 A 753 A 756 756 757 759 759 7008 7009 7009 7009 7009 7052 7052 7052 7057 LF 7057 LR 7057 RF 7057 RR 7059 7065 7065 A 7069 7072 7072 7072 LF 7072 LF 7072 LR 7072 RR 7081 7082

Solenoid valve, level control, electronic (MF8) Solenoid valve, level control, electronic (MH8) Fan motor, parking heater (HB50) Fuel pump, parking heater (HB5) Fuel pump, parking heater (HB37) Fuel pump, parking heater (HC15) Fuel pump, parking heater (ZA8) Coolant pump, parking heater (HD6) Motor, levelling control, headlights (PA10) Motor, levelling control, headlights (PA4) Motor, levelling control, headlights (ZB15) Motor, levelling control, headlights (ZB17) Motor, door lock (KH17) Motor, door lock (ZB68) Motor, door lock (KH4) Motor, door lock (KH13) Injection pump (BJ45) Injection pump (ZA44) Electric fuel pump (BJ62) Solenoid valve, charge pressure (waste gate) (BZ10) Solenoid valve,idling (BZ25) Tachograph (NF3) Tachograph (ZB9) Tachograph (ZB32) Tachograph (ZB36) Tachograph (ZB79) Combined instrument (NA4) Combined instrument (NZ15) Combined instrument (ZB7) Combined instrument (ZB20) Combined instrument (ZB22) Combined instrument (ZB34) Combined instrument (ZB43) Combined instrument (ZB44) Engine, speed sensor (BZ29) Engine, speed sensor (BJ6) Engine, speed sensor (BZ75) Temperature sensor, coolant (BJ24) Temperature sensor, coolant (BZ43) Fuel gauge sensor (NA17) Level indicator, coolant (BJ17) Level indicator, coolant (BZ50) Air-operated horn (HB10) Alarm clock/timer (HB53) Alarm clock/timer (HC29) Alarm clock/timer (ZB62) Alarm clock/timer (ZB75) Sensor, speedometer (BM29) Sensor, speedometer (NF14) Sensor, speedometer (NZ10) Sensor, wheel speed (OA26) Sensor, wheel speed (OA42) Sensor, wheel speed (OA34) Sensor, wheel speed (OA50) Sensor, outer temperature (NA26) Sensor, accelerator pedal (AC22) Sensor, accelerator pedal (AC30) Sensor, battery charging (NA28) Sensor, level control (MG8) Sensor, level control (MH21) Sensor, level control (MF11) Sensor, level control (MH11) Sensor, level control (MF16) Sensor, level control (MF21) Sensor, boost pressure and boost temperature (BJ18) Sensor, oil pressure and oil temperature (BJ29)

137

Group 37 Wiring diagram FL6

7082 7083 7083 7084 7084 7092 7093 800 800 802 D 802 P 802 P 802 P 803A 803A 803B 803B 804 804 805 805 812 D 812 P 850 858 858 8010 8010 8016 8016 8017 8017 900 900 900 900 900 901 B 901 B 901 E 901 R 901 R 901 R 902 L 902 L 902 L 902 R 902 R 902 R 903 903 903 903

138

Sensor, oil pressure and oil temperature (BJ52) Sensor, fuel pressure and fuel pump (BJ36) Sensor, fuel pressure and fuel pump (BJ47) Sensor, air filter pressure and air filter temperature (BJ9) Sensor, air filter pressure and air filter temperature (BZ55) Sensor, temperature/ pressure (BZ56) Sensor, charge air pressure (BZ59) Starting heater (BJ57) Starting heater (ZB35) Heated rearview mirror (HG4) Heated rearview mirror (HG7) Heated rearview mirror (ZB76) Heated rearview mirror (ZB78) Heated seat (HE6) Heated seat (ZB72) Heated seat (HE12) Heated seat (ZB73) Cigarette lighter (EV6) Cigarette lighter (ZA25) Rheostat (NZ18) Rheostat (ZB14) El. operated rearview mirror (HH3) El. operated rearview mirror (HH10) Horn (FA7) Buzzer, reverse warner (EA15) Buzzer, reverse warner (ZA25) Control, gearbox (BM36) Control, gearbox (ZA55) Fuel filter heater (HM14) Fuel filter heater (ZB49) Water separator (HM22) Water separator (ZA56) Radio (JA5) Radio (JA23) Radio (JA34) Radio (ZB31) Radio (ZB32) Voltage converter (EX11) Voltage converter (ZB51) Voltage converter (HB25) Voltage converter (EX4) Voltage converter (ZA10) Voltage converter (ZB10) Loudspeaker (JA9) Loudspeaker (JA25) Loudspeaker (JA36) Loudspeaker (JA12) Loudspeaker (JA27) Loudspeaker (JA39) Diode (CE40) Diode (CE64) Diode (CG30) Diode (LD10)

List of components

903 903 903 917 952 952 961 961 961 961 9006 9006 9006 9008 9008 9009 9009 9010 9010 9010 9012 9012 9026 F 9026 F 9028 9029 9031 9032 9035 9036 9038L 9038R 9042 9057 9057 9057 9058 9058 9070 9070 9070 9070 9072 9072 9073 9073 9073 9073 9074 9074 9081 9081 9093

Diode (LE10) Diode (LE20) Diode (LK20) Aerial (AA35) Magnetic clutch, air conditioning (HA4) Magnetic clutch, air conditioning (ZB46) Engine/cab heater (HB10) Engine/cab heater (HB38) Engine/cab heater (HC7) Engine/cab heater (ZB60) Glow plug, parking heater (HB28) Glow plug, parking heater (HB60) Glow plug, parking heater (ZB60) Control unit, ABS (OA26) Control unit, ABS (ZA62) Control box, air suspension, rigids (MF33) Control box, air suspension, rigids (MH33) Control box, air suspension, tractors (MF43) Control box, air suspension, tractors (MG18) Control box, air suspension, tractors (MH43) Current limiter (ZD10) Current limiter (ZB32) Socket, 12 V (EX14) Socket, 12 V (ZB52) Contact roller, air bag (KE5) Termination resistor, comm. bus (AC30) Injection valve (BZ18) Ignition coil (BZ3) Pressure regulator (BZ62) Lambda sond (BZ33) Detonator, belt tensioner (KE6) Detonator, belt tensioner (KE10) Diode module (ZD39) Control unit, automatic transmission (BM4) Control unit, automatic transmission (ZA69) Control unit, automatic transmission (ZA71) Control unit, el. throttle (LK25) Control unit, el. throttle (ZA50) Control unit, unit injector (BJ5) Control unit, unit injector (BZ4) Control unit, unit injector (ZA45) Control unit, unit injector (ZA47) Control unit, air bag (KE4) Control unit, air bag (ZB54) Control unit, air suspension (MF6) Control unit, air suspension (MG4) Control unit, air suspension (MH6) Control unit, air suspension (ZA58) Control unit, Vehicle ECU (AC3) Control unit, Vehicle ECU (ZA50) Control unit, electronic immobiliser (AA33) Control unit, electronic immobiliser (ZB23) Control unit, main circuit breaker (ZD10)

Group 37 Wiring diagram FL6

Abbreviations

Abbreviations ABS ................

Antilock brake system

MD3060P5 ......

5 speed gearbox automatic

ADR ................

ADR adaption

MD3560P5 ......

5 speed gearbox automatic

A-RIDE ...........

Hydraulic bogie lift

PH-CAB ..........

Parking heater cab

AT545 .............

4 speed automatic gearbox

PH-ENGCA .....

Parking heater engine and cab

BBOX-L ...........

Battery box mounting, left hand side

PTO ................

Power take off

RET-TMD .......

CNG ................

Compressed natural gas

Retarder for MD3060P5/MD3560P5

DRL ................

Day running light

RF ...................

Right front

ECS ................

Electronical controlled air suspension

RHD ................

Right hand drive

RHS ................

Right hand side

E-MEDIUM .....

Extra gross vehicle rating, 16-26ton

RIGID ..............

Plattform or tipper truck

H-MEDIUM .....

High gross vehicle rating, 14-15 ton

RR ..................

Right rear

SKAT ...............

Side power take off

KH ...................

Short length cab

SKMT ..............

Side power take off

KOBLAM .........

Clutch independent power take off

T600 ...............

6 speed gearbox

LF ...................

Left front

T700 ...............

6 speed gearbox

LH ...................

Long length cab

TO800 .............

6 speed gearbox, overdrive

LHD ................

Left hand drive

TRACTOR ......

Semi-trailer truck

LHS .................

Left hand side

UADR ..............

Without ADR adaption

LR ...................

Left rear

URETARD .......

Without retarder

LUF-B .............

Rear air suspension

L-MEDIUM ......

Low gross vehicle rating, 8-12ton

139

Group 37 Wiring diagram FL6

Cable colour code

Cable colour code BL ..............

Blue

PU ..............

Purple

BN ..............

Brown

R ................

Red

GN .............

Green

SB ..............

Black

GR .............

Grey

VO ..............

Violet

I ..................

Ivory

W ...............

White

LBL ............

Light blue

Y ................

Yellow

LBN ............

Light brown

OR .............

Orange

P ................

Pink

140

Note: If a cable has two colours, this is written out like the following example: Y/R = Yellow/Red.

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Volvo Truck Corporation Göteborg, Sweden

TSP197357 English .11.03 Printed in Sweden