DOWNLOAD PDF Volkswagen Jetta 2013 & Jetta 2015 Maintenance Manual

Service

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Jetta 2013 ➤ Jetta 2015 ➤

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Maintenance

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Service Department. Technical Information

Service Maintenance

Heading 1. Engine list 2. Service work 3. General information 4. Descriptions of work: 5. Exhaust emissions test

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6. Glossary

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Copyright © 2020 Volkswagen AG, Wolfsburg

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All rights reserved.

No reproduction without prior agreement from publisher.

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Technical information should always be available to the foremen and mechanics, because their careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a matter of course, be observed.

D4B803407C3

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020

Contents

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4.29 4.30 4.31 4.32 4.33

Engine list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1 Service work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3 Information about flexible or fixed service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3 Service tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Raising vehicle with lifting platform or trolley jack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A. G. ..V.o.lk.sw. a. g.e.n . . . . . . . . . . . . . . . . . 24 AG en Connecting vehicle diagnostic tester . . . . . . . . .ol.ks.w.a.g. . . . . . . . . . . . . . .do. e.s.no. t. . . . . . . . . . 25 V g Vehicle identification number . . . . . . . . . . s.ed. b.y. . . . . . . . . . . . . . . . . . . . . . . . . . .ua.ra.n. . . . . . 26 i t r Vehicle data sticker . . . . . . . . . . . . . . u.th.o . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . e.e o.r . . . 27 a a Countries with hot climate . . . . . . . .ss. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .c. . 28 Country overview for petrol not compliant with EN 228 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Country overview for diesel not compliant with EN 590 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Engine code and engine number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Severe operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Countries with high levels of dust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Identification plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Shortened intervals for spark plug replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Descriptions of work: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Removable towing bracket: checking and cleaning if necessary . . . . . . . . . . . . . . . . . . . . 40 Swivel joints and suspension link mountings: inspecting . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Automatic headlight control and static cornering light: checking function . . . . . . . . . . . . . . 42 Automatic gearbox: changing ATF (09G gearbox) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Front passenger airbag: checking key switch and “ON/OFF function” . . . . . . . . . . . . . . . . 45 Battery: checking battery terminal clamps for secure seating . . . . . . . . . . . . . . . . . . . . . . 46 Battery: checking with battery tester (always refer to workshop manual) . . . . . . . . . . . . . . 49 Status of battery: reading, sending diagnosis protocol online . . . . . . . . . . . . . . . . . . . . . . 49 Tyres: checking condition, wear pattern, inflation pressures and tread depth . . . . . . . . . . 50 Brake and clutch system: changing brake fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Brake system and shock absorbers: inspecting for leaks and damage . . . . . . . . . . . . . . . . 67 Brakes, front and rear: checking thickness of brake pads and condition of brake discs . .

68 Brake fluid level: Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 6-speed dual clutch gearbox 02E: changing oil and filter . . . . . . . . . . . . . . . . . . . . . . . . . . 73 Electric windows: checking positioning (open and close functions) . . . . . . . . . . . . . . . . . . 73 Bonnet catch hook: grease. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 Multi-purpose additive for petrol fuel: adding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 Boots: inspecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 Renewing rubber buffers for engine cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 Hybrid components: inspect for damage to high-voltage components and wires. . . . . . . . . 77 Interior and exterior body: inspecting for corrosion with doors and flaps open . . . . . . . . . . 78 Poly V-belt: adjusting tension on engines without automatic tensioning roller . . . . . . . . . . 78 Poly V-belt: checking condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 Dash panel insert: Adapting menu language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 Cooling system: checking frost protection and coolant level . . . . . . . . . . . . . . . . . . . . . . . . 81 Air filter: cleaning housing and renewing filter element . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 Memory seat: initialising . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 Engine and components in engine compartment: inspecting for leaks and damage (from above and below) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 Engine cover panel “top”: removing and installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 Engine compartment cover (noise insulation) “bottom”: removing and installing . . . . . . . . 92 Engine oil level: checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 Engine oil: draining or extracting, renewing oil filter and replenishing engine oil . . . . . . . . 94 Engine oil: capacities and specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

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1 2 2.1 2.2 3 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 3.10 3.11 3.12 3.13 4 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 4.10 4.11 4.12 4.13 4.14 4.15 4.16 4.17 4.18 4.19 4.20 4.21 4.22 4.23 4.24 4.25 4.26 4.27 4.28

Contents

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ii Contents

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4.60 4.61 4.62 4.63

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4.40 4.41 4.42 4.43 4.44 4.45 4.46 4.47 4.48 4.49 4.50 4.51 4.52 4.53 4.54 4.55 4.56 4.57 4.58 4.59

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4.36 4.37 4.38 4.39

Checking breakdown set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104 Panorama sliding sunroof: check function, clean and lubricate guide rails and clean wind deflector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104 Road test: performing (driving behaviour, noises, air conditioner etc.) . . . . . . . . . . . . . . . . 108 Wheel securing bolts: tightening to specified torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109 Radio code: reading using vehicle diagnostic tester . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112 Radio/radio navigation system: entering PIN of anti-theft coding and storing local radio stations to station buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113 Tyre pressure loss indicator: performing basic setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117 Renewing tyre pressure sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119 Window wash/wipe system and headlight washer system: checking function . . . . . . . . . . 119 Wiper blades: checking park position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122 Wiper blade protection: removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123 Headlight adjustment: checking halogen headlights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126 Headlight adjustment: checking gas discharge headlights . . . . . . . . . . . . . . . . . . . . . . . . . . 129 Checking fog lights and other auxiliary lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133 Sliding sunroof drains: checking for blockage, cleaning if necessary . . . . . . . . . . . . . . . . 134 Service interval display: resetting/recoding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136 Sliding sunroof: checking function, cleaning andAgreasing . Volkswagguide en AG rails . . . . . . . . . . . . . . . . 141 gen G Snow filter for fresh air blower . . . . . V. o.lk.sw . a. . . . . . . . . . . . . . . .do. e.s.no. t. . . . . . . . . . . . . . . . . 143 gu by a Track rod ends: checking clearance, ed firm seating and boots . . . . . . . . . .ra.n . . . . . . . . . . . . . 144 te ris o h in menu of dash panel insert . . . . . . . . . .e.o . . . . . . . . . . . 144 Auxiliary heater: setting weekday t u ra a ss housing and renewing filter element . . . . . . . . .c . . . . . . . . . 145 Dust and pollen filter: cleaning Transportation mode: switching off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145 Transportation devices: removing blocking pieces from springs on front axle . . . . . . . . . . 147 Door arrester: grease. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147 Clock and date: setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148 Underbody: inspecting for damage to underbody sealant, underbody panels, routing of lines, plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149 Toothed belt: renew . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150 Toothed belt: Checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150 Spark plugs: Renew . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153 Fault memory of all systems: reading with vehicle diagnostic tester , correcting possible faults according to repair guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163 Exhaust emissions test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164 Exhaust emissions test for petrol engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164 Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167

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Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020

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Engine list

(VIGG001349; Edition 01.2020) Petrol and diesel engines are listed separately.

The engine codes are listed in alphabetical order.

Petrol engines Engine code Capacity in litres

CAXA 1.4

CFNA 1.6

CFNB 1.6 4 4 63/5200 145/3750 10.5 Motronic ME 7.5 manifold injection 95

4 4 118/5800 240/1500 - 4500 9.7 Motronic MED 17.5.5 TSI twincharger 95

Timing chain

Timing chain

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4 4 110/5800 240/1500 to 4000 9.7 MED 17.5.5 TSI twincharger 95

1) In exceptional circumstances min. 91 RON, however with re‐

Engine code Capacity in litres Number of cylinders Valves per cylinder Output/kW at rpm Torque/Nm at rpm Compression ratio Injection/ignition RON unleaded, at least

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RON unleaded, at least

CTHD 1.4

CWVA 1.6

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Number of cylinders Valves per cylinder Output/kW at rpm Torque/Nm at rpm Compression ratio Injection/ignition

CTHA 1.4

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Engine code Capacity in litres

Timing chain

4 4 81/4250-6000 155/3800-4000 10.5 Bosch ME 17

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Number of cylinders 4 4 Valves per cylinder 4 4 k s l w o a V g . e G n A A G77/5600 Output/kW at rpm 90/5600 does agen ksw not Vol gu y b Torque/Nm at rpm 210/1750 to 4500 153/3800 ara d nte ise r eo Compression ratio utho 10 10.5 ra a c s Injection/ignitions Motronic MED 17.5.20 Motronic ME 7.5 TSI turbocharger manifold injection RON unleaded, at least 95 95 91 RON also permitted, but reduced output Camshaft drive Timing chain Timing chain

95 1 Toothed belt

CWVB 1.6

CZCA 1.4

CZDA 1.4

4 4 66/4250-6000 155/3800-4000 10.5 Bosch ME 17

4 4 92/5000-6000 200/1400-4000 10.0 Bosch ME 17

4 4 110/5000-6000 250/1500-3500 10.0 Bosch ME 17

95 1

95 1

95 1

1. Engine list

1

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 Engine code Capacity in litres

CWVB 1.6

CZCA 1.4

CZDA 1.4

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2 1. Engine list

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n AG. Volkswagen AG do es n wage s k l ot g o Camshaft drive Toothed belt Toothed belt Toothed belt yV ua b d ran ir se tee 1) In exceptional circumstances min. 91 RON, however ho with re‐ or ut ac a duced performance. ss

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020

2

Service work

Information reference flexible or fixed service ⇒ page 3 Service tables ⇒ page 10

2.1

Information about flexible or fixed serv‐ ice

Service identification ⇒ page 3 Flexible service ⇒ page 3 Fixed service ⇒ page 3 Service interval display ⇒ page 5

2.1.1

Service identification

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PR number

► 2012 ► 2012 2013 ► 2013 ►

QG1 QG0, QG2, QG3 QI6 QI1, QI2, QI3, QI4, QI7

2.1.2

Service Flexible service Fixed service Flexible service Fixed service

Flexible service

The flexible service enables long service intervals, depending on individual driving style and the conditions under which the vehicle is used.

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For the flexible service a special LongLife engine oil is required ⇒ page 10 .

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Model year

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Vehicle IDs with the following PR number

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Vehicles with PR number “QG1” or “QI6” are set up for flexible service before they leave the factory. This means that these ve‐ hicles have a flexible service interval display and are fitted with the following components: agen lksw Vo by

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♦ Flexible service interval display in dash panel insert ♦ Engine oil level sensor ♦ Brake pad wear indicator (if fitted) For vehicles with flexible service the service interval is determined by the control unit and is indicated on service interval display (SID) ⇒ page 5 .

Therefore the service intervals are flexible.

2.1.3

Fixed service

For vehicles with a fixed service, fixed services are calculated.

This means that the mileage or time values are already set by

2. Service work

3

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 Volkswagen. For normal operating conditions achieving these service intervals is technically assured.

Therefore the service intervals are fixed.

For vehicles ♦ Which have not been delivered with extended servicing inter‐ vals (ESI) (PR numbers “QG0”, “QG2”, “QI1”, “QI2”, “QI3”, “QI4”, “QI7”. ♦ or for which the extended servicing interval (ESI) was stopped ♦ or for which no LongLife engine oil was used the fixed service applies.

These non-flexible service intervals apply to all types of service including an engine oil change.

Vehicles with PR number “QG0” The vehicles are “not” factory-fitted with components for flexible service. Fixed service intervals apply for maintenance.

Vehicles with PR number “QG2” The PR number is valid only to ►2012.

For these vehicles the flexible service is not factory-activated.

Therefore, these vehicles have a fixed service interval display ⇒ page 5 and for maintenance the fixed service intervals (rigid service intervals) apply. These vehicles are fitted with the follow‐ ing components: ♦ Fixed service interval display in dash panel insert ♦ Engine oil level sensor ♦ Brake pad wear indicator (if fitted) Vehicles with PR number “QG3” The PR number is valid only to ►2012. lkswagen AG G. Vofactory-activated.

For these vehicles the flexible service is n Anot does wage not Therefore, these vehicles haveVoalksfixed service interval display gu y b the fixed service intervals apply. ara d ⇒ page 5 and for maintenance nte ise r o These vehicles are fitted with the following components: eo h t au

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4 2. Service work

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♦ Brake pad wear indicator (if fitted)

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ss ♦ Fixed service interval display in dash panel insert

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020

2.1.4

Service interval display

Introduction of extended service intervals (ESI) ⇒ page 5 .

Flexible service interval display (only vehicles with a flexible serv‐ ice) ⇒ page 5 .

Fixed service interval display (only vehicles with a fixed service) ⇒ page 5 .

Service event for service due, up to ►2013 ⇒ page 6 .

Service event for service due, as of ►2014 ⇒ page 6 .

Service initial warning, up to ►2013 ⇒ page 7 .

Service initial warning, as of 2014► ⇒ page 7 .

Reading service information using rocker switch on windscreen wiper lever or via buttons in the multifunction steering wheel, up to ►2013 ⇒ page 9 .

Reading service information using rocker switch on windscreen wiper lever or via buttons in the multifunction steering wheel, as of 2014► ⇒ page 9 .

Reading service information using function buttons on dash panel insert, up to ►2013 ⇒ page 10 .

Reading service information using function buttons on dash panel insert, as of 2014► ⇒ page 10 .

Service interval display: resetting/recoding ⇒ page 136 . n AG. Volkswagen A

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Flexible service interval display (only vehicles with a flexible serv‐ ice)

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age ksw Vol y b ed ris o h t intervals (ESI) Introduction of extended servicing au ss

Calculation of service intervals: ♦ The service intervals on vehicles with a flexible service is cal‐ culated. Input values such as, distance travelled, fuel con‐ sumption, oil temperature and loading on diesel particulate filter are evaluated by the control unit. ♦ The result of the evaluation is a value for the deterioration of the oil due to thermal loading.

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For vehicles with a flexible service but which are serviced ac‐ cording to fixed service intervals, the service interval display must be recoded to “non-flexible” ⇒ page 136 .

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♦ The oil deterioration is the deciding factor concerning the dis‐ tance that can still be driven to the next service.

♦ The service interval for vehicles with a fixed service is calcu‐ lated in fixed service intervals. This means that the mileage or time values have been previously determined and specified by Volkswagen. ♦ For normal operating conditions achieving these service in‐ tervals is technically assured.

2. Service work

5

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 Service event for service due, up to ►2013 ♦ Vehicles without text messages on the dash panel insert dis‐ play, a due service is indicated by a gong sound when the ignition is switched on. A flashing “spanner symbol” also ap‐ pears for a few seconds. ♦ Vehicles with text messages on dash panel insert, the display “Service now” appears.

The service information disappears after a few seconds or if en‐ gine is running.

– It is also possible to return to normal display by pressing “OK” -1- for multifunction display in windscreen wiper lever.

– or by pressing “OK” -5- in multifunction steering wheel.

Service event for service due, as of ►2014 olksw

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– It is also possible to revert to normal display by pressing “OK button” -1- for multifunction display in windscreen wiper lever

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♦ On vehicles with text messages on dash panel insert display, the message “Oil change service now” or “Inspection now” is displayed.

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In the upper right corner of the dash t u ra a c panel insert display, the number “1” is displayed if the oil ss change service is due and number “2” is displayed if the in‐ spection service is due.

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 – or “OK button” -5- in multifunction steering wheel.

Service initial warning, up to ►2013 If a service is due, “Service initial warning” appears on dash panel . Volkswagen AG insert display when ignition is switched on. gen AG d wa olks

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♦ On vehicles with text messages in dash panel insert display, the following appears: “Service in --- km or --- days”.

The service information disappears after a few seconds or if en‐ gine is running.

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♦ The service initial warning is displayed 20 days before the next service is due.

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– It is also possible to return to normal display by pressing “OK” for multifunction display in windscreen wiper lever -1-.

♦ The remaining distance displayed is always rounded to the nearest 100 km or the remaining time rounded to full days.

Service initial warning, as of 2014► If a service is due, “Service initial warning” appears on dash panel insert display when ignition is switched on. ♦ On vehicles without text messages on dash panel insert dis‐ play, the following indications appear: “spanner symbol”, “km” with the distance that can be driven until the next service is due and the “clock symbol” with days remaining until the next service is due. ♦ In the upper right corner of the dash panel insert display, the number “1” is displayed if the oil change service is due and number “2” is displayed if the inspection service is due.

If, on vehicles without text messages on dash panel insert display, the service initial warning is displayed for both service events (“1” for oil change service or “2” for inspection service), the distance that can be driven and the days remaining are displayed for the service event which is due earlier. ♦ On vehicles with text messages on dash panel insert display, the following appears: “Oil change service in --- km or --- days” or “Inspection in --- km or --- days”.

The service information disappears after a few seconds or if en‐ gine is running.

2. Service work

7

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020

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– It is also possible to revert to normal display by pressing “OK button” for multifunction display in windscreen wiper lever -1-

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 – or “OK button” -5- in multifunction steering wheel. ♦ The service initial warning is displayed 20 days before the next service is due. ♦ The remaining distance displayed is always rounded to the nearest 100 km or the remaining time rounded to full days.

Reading service information using rocker switch on windscreen wiper lever or via buttons in the multifunction steering wheel, up to ►2013 Note ♦ The current service information cannot be read until 500 km

have been driven after the last service.

♦ Dashes will appear on display until that time.

The current service information can always be read with ignition switched on, engine switched off and vehicle stationary.

– Select “Settings” menu using rocker switch on windscreen wiper lever or buttons in multifunction steering wheel.

– In submenu “Service”, mark menu option “Info” and press “OK” button in windscreen wiper lever or in multifunction steering wheel. ♦ Vehicles without text messages on the dash panel insert dis‐ play, an overdue service is indicated by a minus sign in front of the kilometre/mileage or day information. ♦ On vehicles with text messages on dash panel insert display, the following appears if service is overdue: “Service since --km or --- days”.

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♦ The current service information cannot be read until 500 km ♦ Dashes will appear on display until that time.

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The current service information can be requested at any time with the ignition switched on, the engine turned off and the vehicle at a standstill.

– Select “Settings” menu using rocker switch on windscreen wiper lever or buttons in multifunction steering wheel.

– Select “Info” command in the “Service” submenu.

– Press “OK button” on windscreen wiper lever or in multi-func‐ tion steering wheel. ♦ On vehicles without text messages on dash panel insert dis‐ play, the following indications appear: “spanner symbol” and, in the upper right corner of the dash panel insert display, the number “1” is displayed for the oil change service.

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– Press “OK button” on windscreen wiper lever or in multi-func‐ tion steering wheel again.

2. Service work

9

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Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 ♦ On the dash panel insert display, the following indications ap‐ pear: “spanner symbol” and, in the upper right corner of the dash panel insert display, the number “2” is displayed for the inspection service.

If service is overdue, a minus sign is displayed before kilometre or day figure. ♦ If service is overdue on vehicles with text messages on dash panel insert display, the following appears: “Oil change service in --- km or --- days” or “Inspection in --- km or --- days”.

Reading service information using function buttons on dash panel insert, up to ►2013 The current service information can always be read with ignition switched on, engine switched off and vehicle stationary.

– Press button -3- twice to change to the “Mode” menu.

– Press button -1- 4 times.

Service interval display flashes. The remaining time to the next service is displayed in days and kilometres.

Reading service information using function buttons on dash panel insert, as of 2014► The current service information can be requested at any time with the ignition switched on, the engine turned off and the vehicle at a standstill.

– Press button -1- until the following indications appear: “span‐ ner symbol” and, in the upper right corner of the dash panel insert display -2-, the number “1” is displayed to indicate the oil change service.

– Press button -1- again.

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♦ The service tables apply in general with differences depending

on the vehicle model and equipment level. There is no relation between individual vehicles and identified vehicle identifica‐ tion numbers.

♦ Vehicle-specific time and mileage dependent additional work

can only be found in the ⇒ maintenance tables .

Scope of work

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Pre-delivery inspection

– Battery: check battery terminal clamps for secure seating.

– Transportation mode: switch off.

– Service interval display: reset.

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Service tables

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ss If service is overdue, a minus sign is displayed before kilometre or day figure.

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•

Applies only to BEV and PHEV

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Radio/radio navigation system: store local radio stations to station buttons.

Time and date: set.

All switches, electrical consumers, sockets, gauges and other controls: check function.

Front passenger airbag: check key switch and ON/OFF function.

Window regulators: initialise (activate).

Vehicle interior: check for cleanliness.

Protective seat covers and protective carpet film: remove.

All equipment which has been packed inside vehicle (if part of original equipment): install.

Two safety hammers: install according to installation instructions.

Edge protection on doors (plastic film): remove.

Vehicle exterior: check for cleanliness.

Tyre pressure: check.

Wheel bolts: tighten to specified torque.

Wiper blade protection: remove.

Tyre Pressure Loss Indicator: calibrate after tyre pressure has been corrected.

Vehicle: inspect for leaks and damage from above and below.

Brake system: inspect for leaks and damage.

Transportation devices: remove (if fitted).

Vehicle underside (underbody): inspect for damage.

Windscreen wash/wipe system and headlight washer system: check function and settings.

Engine oil level: check; observe oil specification when topping up.

Coolant level: check.

Brake fluid: renew, if vehicle is older than 6 months.

Brake fluid level: check that it is at maximum.

Keys: check number, operation and cleanliness.

Service Schedule / Digital Service Schedule: enter pre-delivery inspection.

Owner's literature: check that literature is complete and prepare for delivery to customer.

Carry out road test.

Warning stickers: check that they are present.

Charging cable: check that cable is present and check its condition. rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

– – – – – – – – – – – – – – – – – – – – – – – – – – – – – –

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– High-voltage battery: charging •

Applies only to BEV and PHEV

– Special rubber care set: hang on interior rear view mirror.

– Stowage compartments for roof side member, felt in rear longitudinal members and hydraulic pump noise insulation: check for dampness.

– Dash panel insert: adapt language version (not applicable for German speaking countries).

– Onboard computer: reset using front information display and control unit.

2. Service work

11

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020

2.2.2

Scopes of service

Note ♦ Depending on the time elapsed and the mileage since the last

service, service events may be combined (inspection with oil change).

♦ An extended scope of inspection is carried out in combination

with an inspection.

♦ The scopes of service work are generally applicable and differ

according to vehicle model and equipment level. There is no relation between individual vehicles and identified vehicle identification numbers.

♦ Scopes of service work for individual vehicles can be found

only in the maintenance tables. ⇒ Maintenance tables

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– Interior lights: check function of headliner, luggage compartment and glove compartment lights.

– Horn: check function.

– Charging cable: check that cable is present and check its condition.

•

– High-voltage battery: check charge level, charge as necessary.

•

•

12 2. Service work

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Headlight washer system: check function.

Front lighting: check function.

Static cornering light (cornering light): check function.

Automatic headlight control: check function.

Rear lighting: check function.

Windscreen wash/wipe system: check function and spray jet settings and adjust if necessary; check for damage.

Wiper blades: move blades to service position and check for damage; check park position.

Interior and exterior of body: inspect for corrosion.

Windscreen: Visual check for damage High-voltage charging socket in radiator grille: inspect for soiling and damage.

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X

– Sliding/tilting sunroof: check function.

– – – – – –

X

Applies only to BEV

Applies only to PHEV

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Applies only to BEV

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X X X

Scope of work

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Exten‐ ded scope of inspec‐ tion (applies only in addition to regu‐ lar in‐ spec‐ tion)

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Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 Oil change service

Inspec‐ tion

Exten‐ ded scope of inspec‐ tion (applies only in addition to regu‐ lar in‐ spec‐ tion)

X

Scope of work

– High-voltage charging socket in radiator grille and tank cap: inspect for soiling and damage.

•

X

Applies only to BEV

– Reducing agent (AdBlue®): replenish only if customer requests.

•

AG. Volkswagen AG d for soiling.

– Plenum agen chamber: check o

•

– Sliding/tilting roof: clean and grease guide rails of glass panel and sliding headliner.

•

X

– Bonnet catch hook: grease.

•

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– Convertible top: clean and lubricate locking element.

•

X

Does NOT apply to: Polo 6C1, up!, e-up!, Passat (NMS-US) A32, Golf 5G1, Golf estate BA5, Golf SV AM1, e-Golf, Beetle, Jetta or Scirocco

– Door arrester: grease.

•

X

Applies only to EOS

Applies only to Golf Cabriolet and Beetle Cabriolet

– Convertible top: perform water test.

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– Sunroof seal: regrease.

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X

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and apply special lubricant to rubber seals.

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Applies only to Phaeton

– Sliding sunroof drains: check for blockage, clean if necessary.

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Underside of vehicle X X X

Applies only to Touareg and Passat (NMS-US)

– Drain engine oil and renew oil filter.

– Engine and components in engine compartment: inspect for leaks and damage (from below).

– Gearbox, final drive and drive shaft boots: inspect for leaks and damage.

2. Service work

13

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 Exten‐ ded scope of inspec‐ tion (applies only in addition to regu‐ lar in‐ spec‐ tion)

X X X X X un le pe rm itte d

– Removable towing bracket: check.

•

X

• X

– Sunroof: check function, clean guide rails and lubricate with special grease.

– Automatic gearbox: checking ATF level

X

•

14 2. Service work

Applies only to Phaeton

– Tyre pressure: check.

– Tyre mobility set: check for damage and use.

– Tyres: check condition and wear pattern of tyre; enter tread depth.

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X X X

Applies only to Touareg and Phaeton

– – – –

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If part of equipment

– Air suspension: check for leaks and damage.

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Tyres

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X

•

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Engine oil: replenish.

Oil level: check.

Battery and, if fitted, second battery: check with battery tester.

Engine and components in engine compartment: inspect for leaks and damage (from above).

– Brake fluid level (dependent upon brake pad/lining wear): check.

– Cooling system: check frost protection and coolant level.

– Window wash/wipe system: check anti-freeze protection; replenish wash‐ er fluid.

Prote cted by

X X

– Brakes, front and rear: check thickness of pads/linings and condition of brake discs.

– Poly V-belt: check condition.

– Swivel joints, axle mountings, coupling rod bearings and anti-roll bar rub‐ ber mounting: inspect for damage.

– Track rod ball joints: check clearance, firm seating and boots.

– Brake system: inspect for leaks and damage.

– Exhaust system: inspect for leaks, firm seating and damage. . Volkswagen AG gen AG for damage dto oesundercoating, underbody cladding, wainspect – Underbody: s k not l o gu y Vof lines, plugs. routing b ara d e nte ris o e o inspect for damage.

– uthFront and rear coil springs and rubber buffers: ra a ss– Warning stickers: check that they are present. c

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X

Scope of work

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Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 Exten‐ ded scope of inspec‐ tion (applies only in addition to regu‐ lar in‐ spec‐ tion)

X

Scope of work

– Hybrid components: inspect for damage to high-voltage components and wires.

•

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•

– Power assisted steering: checking fluid level un le

•

X X X X

Applies only to Touareg and Phaeton

– Service interval display: Reset – Headlight adjustment: check and adjust as necessary.

– Tyre Pressure Loss Indicator: calibrate after tyre pressure has been cor‐ rected.

– Carry out road test.

– High-voltage battery: charge.

•

Applies only to PHEV

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•

In some countries, diesel has a higher sulphur content.

•

The high sulphur content leads to excessive wear of cyl‐ inders and it considerably reduces the cleanliness of pis‐ tons.

AG.

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Final checks X

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Inspec‐ tion

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♦ Therefore change engine oil every 7,500 km in countries where the diesel has a high sulphur content.

2. Service work

15

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 Note ♦ For extremely uneconomical driving style or use under ex‐

treme conditions , the shortest interval for an oil change serv‐ ice is “7,500 km or 1 year”.

♦ However, other intervals apply for other countries. Your im‐

porter will inform you about this.

from-to

Engine/Engine code/ PR No./Remarks

Jetta AV2, AV3, AY3 ►2012 SERVICE INTERVALS Service/intervals

Indicated on service interval display (includes oil change) YES YES YES

NO

From - to

Oil change service (fixed): every 5,000 km or 1 year QI2 Oil change service (fixed): every 7,500 km or 1 year QI3 Oil change service (fixed): every 10,000 km or 1 year QI4 Oil change service (fixed): every 15,000 km or 1 year QI7 Oil change service (fixed): every 10,000 mi or 1 year QI1, QI2, QI3, QI4, QI7 Interval service (fixed): every 30,000 km or 2 years QI6 Interval service (flexible): from 15,000 km or 1 year up to max. 30,000 km or 2 years QI1, QI2, QI3, QI4, QI6, QI7 Inspection service: after 3 years or max 60,000 km, then every 2 years or 60,000 km agen lksw Vo by

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2013

PR No.

Jetta AV2, AV3, AY3 2013 Service intervals Service events: Intervals

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From in‐ Petrol and diesel: Oil change service troduc‐ QG0/QG2/QG3 or QG1 vehi‐ every 15,000 km or 1 year tion cles coded to non-flexible in‐ Interval service: ►2012 terval every 30,000 km or 2 years Petrol and diesel: Interval service: gen AG according to SID from . Volkswaflexible QG1 vehicles gen AG doe a w ks l ot g1 year up to max. o 15,000 kms nor yV u b d ran 30,000 km or 2 ayears e tee ris o h t u Petrol and diesel: Inspection service: or a a c ss all vehicles after 60,000 km/3 years, then every 60,000 km/2 years

Indicated on service interval display (includes oil change) YES YES YES YES YES YES YES NO

---

AG.

Inspection

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Scope of work

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1) Whichever occurs first.

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QI1 every 5,000 km or 1 year (fixed) 1) --QI2 every 7,500 km or 1 year (fixed) 1) --QI3 every 10,000 km or 1 year (fixed) 1) QI4 every 15,000 km or 1 year (fixed) 1) QI6 --max. 30,000 km or 2 years (flexible) 1) QI7 --every 10,000 mi or 1 year (fixed) 1)

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Oil change service

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Climate and traffic condi‐ For operation with fuels that are »NOT« compliant with tions usual for passenger standard EN 228 ⇒ page 29 vehicles operated on fuels compliant with EN 228

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Climate and traffic condi‐ For operation with fuels that are »NOT« compliant with tions usual for passenger standard EN 228 vehicles operated on fuels compliant with EN 228 -------

QI1 every 10,000 km or 1 year 1) QI2 every 15,000 km or 1 year 1) QI3 every 10,000 km or 1 year 1) QI4 every 15,000 km or 1 year 1) ---

QI6 30,000 km or 2 years then every 30,000 km or 1 year 1) QI7 Every 20,000 mi or 2 years

---

1)

1) Whichever occurs first.

Scope of work

Climate and traffic condi‐ For operation with fuels that are »NOT« compliant with tions usual for passenger standard EN 228 ⇒ page 29 vehicles operated on fuels compliant with EN 228

Extended additional in‐ After 60,000 km or 3 years spection then every 60,000 km or • Applies only in con‐ 2 years 1) junction with regular in‐ spection

After 30,000 km or 2 years or after 20,000 km or 2 years 1)

1) Whichever occurs first.

2. Service work

17

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020

2.2.5

Air filter Scope of work

Climate and traffic conditions usual Countries with high levels of dust for passenger vehicles ⇒ page 31

Air filter: cleaning housing and re‐ newing filter element • Applies only to Polo (except for 1.0 TSI) and up! with PFI

Every 60,000 km or 4 years 1)

Every 30,000 km or 2 years 1)

Air filter: cleaning housing and re‐ newing filter element

Every 90,000 km or 6 years 1)

Every 30,000 km or 2 years 1)

1) Whichever occurs first.

2.2.6

Dust and pollen filter Scope of work

Climate and traffic conditions usual Countries with high levels of dust for passenger vehicles ⇒ page 31

Dust and pollen filter (cabin filter): Every 30,000 km renew. or 2 years 1) • Applies only to Polo (6R1 and AG. Volkswagen AG d 6C1) and up! agen o

es n ot g ua ran Every 60,000 km tee 1) or 2 years or ac

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Panoramic sliding sunroof

Scope of work

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2.2.7

Max. 1 year or 30,000 km 1)

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Max. 1 year or 30,000 km 1)

Climate and traffic conditions usual Countries with high levels of dust for passenger vehicles ⇒ page 31

Panoramic sliding sunroof • With colourless special lubri‐ cant: in countries with low dust levels, check only function and noise. In countries with high dust levels, the panorama slid‐ ing roof must continue to be cleaned and lubricated.

---

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1) Whichever occurs first.

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18 2. Service work

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Panoramic sliding sunroof After 60,000 km or 3 years • If the lubricating paste is grey, then every 60,000 km or 2 years 1) clean and grease guide rails and clean wind deflector.

Max. 1 year or 15,000 km 1)

Max. 1 year or 15,000 km 1)

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020

2.2.8

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♦

Snow filter for fresh air blower

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Scope of work

Climate and traffic conditions usual Countries with high levels of dust for passenger vehicles ⇒ page 31

Snow filter: renew

Every 60,000 km or 2 years 1)

1) Whichever occurs first.

2.2.9

Toothed belt Scope of work

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♦ Only applies to Canada, Norway, Sweden, Finland and Rus‐

Max. 1 year or 30,000 km 1)

Climate and traffic conditions usual Countries with high levels of dust for passenger vehicles ⇒ page 31 Every 120,000 km

Every 120,000 km

Toothed belt and camshaft drive tensioning roller: renew.

• Applies to all diesel engines with toothed belt

Every 210,000 km

Every 120,000 km

AG.

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Toothed belt drive for coolant pump: renew.

• Applies to all petrol engines with toothed belt for coolant pump

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Toothed belt and camshaft drive tensioning roller: renew.

• Applies to all petrol engines with toothed belt

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Toothed belt and camshaft drive tensioning roller: renew.

• Applies only to TDI bi-turbo

---

Every 120,000 km

---

Every 120,000 km

1) Whichever occurs first.

2.2.10

Poly V-belt Scope of work

Poly V-belt: renewing Poly V-belt for compressor: renew.

• Applies only to Touareg

Climate and traffic conditions usual Countries with high levels of dust ⇒ page 31 for passenger vehicles --Every 90,000 km

Every 60,000 km Every 60,000 km

2. Service work

19

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020

2.2.11

Diesel fuel filter Scope of work

Diesel compliant with EN 590

Diesel not compliant with EN 590 ⇒ page 30

Diesel fuel filter: renewing • Applies only to Polo (6R1 & 6C1) and Touareg

Every 60,000 km

Every 30,000 km

Diesel fuel filter: renewing

Every 90,000 km

Every 30,000 km

2.2.12

Spark plugs

Scope of work

Petrol engine compliant with EN 228

E100

Petrol engine not compli‐ ant with EN 228 ⇒ page 33

Every 60,000 km or 4 years 1) Every 90,000 km or 6 years 1)

Every 40,000 km or 4 years 1)

Every 30,000 km / 20,000 km or 2 years 1) and every 15,000 km / 10,000 km or 1 year 1)

Spark plugs: Renew Spark plugs: Renew • Applies only to engine codes CDAA, CCZA Spark plugs: Renew • Applies for all 6-cylin‐ der engines

Every 90,000 km or 6 years 1)

1) Whichever occurs first.

2.2.13

Brake fluid Scope of work

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Time or mileage dependent additional work up to model year ►2013

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Brake and clutch system: change brake fluid.

Climate and traffic conditions usual Only for markets outside Europe G. Volkswagen AG dand with fixed oil change intervals for passenger gen Avehicles oes swa

♦ This chapter contains only the time or mileage-dependent ad‐

ditional work up to model year ►2013 for Chinese, Russian and USA markets.

China market

In the Chinese market no engine oils to VW standard 504 00/507 00 may be used because of poor fuel quality. agen lksw Vo by

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20 2. Service work

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♦ For information for other markets, refer to the chapter “Service

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 Applies up to ►2013 Oil change service (fixed) ♦ (QG0/QG2/QG3) (appears on service interval display) Oil change service (fixed) ♦ (QG0/QG2/QG3) ♦ QI3 (appears on service interval display) Interval service (fixed) (appears on service interval display) Inspection service (does not appears on service interval display) – Multi-purpose additive for petrol fuel: adding – Dust and pollen filter (cabin filter): renew.

Interval

Description of work

Once after 5,000 km

→ Mainte‐ nance tables

At 10,000 km or 1 year 1) then every 10,000 km or 1 year 1)

→ Mainte‐ nance tables

every 20,000 km or 2 years 1) After 30,000 km or 3 years 1), and then every 30,000 km or 2 years At every service.

Every 10,000 km or 1 year 1) Every 10,000 km or 1 year 1)

→ Mainte‐ nance tables → Mainte‐ nance tables ⇒ page 75 ⇒ page 145

Country-specific additional work dependent on time and mileage Interval At every service.

Renewing buffer stops for air filter housing • Applies only to Scirocco R and Golf R Cabriolet

Every 30,000 km or 2 years 1)

Automatic gearbox: change ATF. • Applies only to automatic gearboxes in countries with hot climate

Every 60,000 km or every 80,000 mi

Dual clutch gearbox (DSG) 02E and 0D9: change gear oil and filter.

Dual clutch gearboxes (DSG) 0DD, 0DL and 0BH: change gear oil.

Dual clutch gearbox (DSG) 0GC: change gear oil.

Idler roller for poly V-belt: renew.

• Applies only to V8 petrol engines

Every 60,000 km

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Petrol particulate filter: check.

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Diesel particulate filter: check.

Every 120,000 km Every 120,000 km AG.

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Reducing agent (AdBlue®/DEF): replenishing

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2.2.15

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1) Whichever occurs first.

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Every 150,000 km At 180,000 km/210,000 km, then every 30,000 km At 210,000 km, then every 30,000 km 2. Service work

21

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 Interval

All-wheel drive coupling: changing oil Front differential lock: changing oil Natural gas system: inspect natural gas tank for cor‐ rosion and leakage.

• Europe only (except for Italy)

Every 3 years Every 3 years 3 years after initial registration, then every 2 years

Natural gas filler connection and sealing cap: check condition, clean if necessary and check seal.

• Europe only (except for Italy)

3 years after initial registration, then every 2 years

Reducing agent (AdBlue®/DEF): changing • Applies only to vehicles driven less than 15,000 km in 4 years

Every 4 years

Natural gas tank: renew.

Every 20 years

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Scope of work

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020

3

General information

This chapter provides information on the following subjects:

♦ Severe operating conditions ⇒ page 31

♦ Connecting vehicle diagnostic tester ⇒ page 25 ♦ Vehicle identification number ⇒ page 26 ♦ Vehicle data sticker ⇒ page 27

♦ Country overview for petrol not compliant with EN 228 ⇒ page 29 ♦ Country overview for diesel not compliant with EN 590 ⇒ page 30 ♦ Engine code and engine number ⇒ page 31

♦ Countries with high levels of dust ⇒ page 31 ♦ Type plate ⇒ page 32

♦ Shortened intervals for spark plug replacement ⇒ page 33

3.1.1

Safety notes:

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♦ Entries in service schedule ⇒ page 25

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WARNING

♦ Before driving onto a lifting platform, ensure that there is sufficient clearance between low-lying vehicle compo‐ nents and lifting platform. ♦ Before driving a vehicle onto a lifting platform it must be ensured that the vehicle weight does not exceed the per‐ missible lifting capacity of the platform. ♦ The vehicle may only be lifted at the points indicated to prevent damage to the underbody and to prevent vehicle from tipping. ♦ Never start engine and engage a gear with vehicle lifted as long as even one driven wheel has contact with the floor! Disregarding these warnings risks the danger of an accident! ♦ If work is to be performed under vehicle, it must be sup‐ ported by suitable jack stands.

3. General information

23

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020

3.1.2

Lifting points for lifting platform and trol‐ ley jack

Front lifting point: – Position support plate in area of side member marking at ver‐ tical reinforcement of floor pan -arrow-.

WARNING

Ensure that side member reinforcement seats centrally on support plate of hoist mounting.

Rear lifting point: – Position support plate in area of side member marking at ver‐ tical reinforcement of floor pan -arrow-.

WARNING

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

Label

In this chapter there are stickers which apply for the German market. The stickers determined for your country can be obtained from your importer.

Attach “Your next service” sticker ⇒ page 24 .

Entries in service schedule ⇒ page 25

Note

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Attaching “Your next service” sticker

For vehicles from model year 2014►, no service sticker needs to be attached.

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24 3. General information

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Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 Service sticker valid for vehicles to model year ►2013 – Service sticker “Your next service”: enter a cross in position for next oil change service or inspection service or legal check such as legislative inspection or gas system check (next serv‐ ice due) and enter date and mileage.

Service intervals ⇒ page 10

3.2.2

Entries in service schedule

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– Attach sticker to driver side door pillar (B-pillar) -arrow-.

If a component is changed which has a change interval prescribed by the manufacturer, e.g. the toothed belt, the new change inter‐ val begins at the time the component is changed.

•

Therefore it is very important, every time a component is changed, to document this in the service schedule.

•

This also applies to components which were changed before the regular change interval.

Note

♦ When using “Genuine parts kits” it must be taken into account

whether it is technically necessary to change all the compo‐ nents included in the genuine parts kits. ry, inform the customer before repair! c o p yri gh t .

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3.3

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♦ If more components are renewed than is technically necessa‐

Special tools and workshop equipment required

3. General information

25

AG.

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 ♦ Diagnosis system - VAS 6160 A-

♦ Diagnosis system VCI - VAS 6150 CNote

Ensure that the selected vehicle diagnostic tester is used only with the respective diagnostic cable.

rrectness o f i t to the co n f orm spec atio h re n wit

– Perform the following procedure: – Connect diagnostic line connector to diagnostic connection.

– Switch on vehicle diagnostic tester .

– Switch on ignition.

AG.

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Vehicle identification number

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3.4

♦ Vehicle identification number on lower edge of windscreen ⇒ page 27 ♦ Vehicle identification number on extension of longitudinal member ⇒ page 27 ♦ Significance of vehicle identification number ⇒ page 27

26 3. General information

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Now follow information given on screen to start desired functions.

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♦ Only a passenger may operate these devices while the vehicle is in motion.

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AG. Volkswagen AG d agen oes ksw not l o V gu y WARNING b ara d nte ise r o eo h t u ra a you must always secure testing and During a road test, c s s

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020

3.4.1

Vehicle identification number on lower edge of windscreen

The vehicle identification number (chassis number) -arrow- is stamped on the left-hand side of the vehicle in the windscreen near the wiper mounting. It is visible from the outside.

3.4.2

Vehicle identification number on exten‐ sion of longitudinal member

The vehicle identification number (chassis number) is located on the extension of the longitudinal member -arrow-.

3.4.3

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Interpretation of vehicle identification number:

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Manufacturer Filler charac‐ code ters

1K2/1K5

X

Model

Filler charac‐ ters

5

Model year 2005

3.5

Vehicle data sticker

3.5.1

“Vehicle data sticker”: attaching to serv‐ ice schedule or owner’s manual

– Apply the lower of the two vehicle data stickers -arrow- in the service schedule or the owner's manual.

600015

Production lo‐ Serial number cation

do c um en

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In markets with digital service schedules (DSP), the place to paste the vehicle date sticker has moved from the service schedule to the owner's manual.

M

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3VW

3. General information

27

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Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020

3.5.2

Vehicle data sticker

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The sticker contains the following data of the vehicle 1 - Chassis number 2 - Vehicle type, engine output, gearbox 3 - Engine and gearbox codes, paint number, interior equipment 4 - Optional equipment, PR numbers

Countries with hot climate

♦ Countries with hot and super hot climates have elevated peak temperatures (50°C) compared with the European average (25°C).

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♦ Locally high ambient temperatures have an influence on the longevity of the engine, gearbox and coolant circuit, such as journeys uphill and at higher speeds as well as start/stop op‐ eration.

Prote cted by

28 3. General information

AG.

Australia Qatar Abu Dhabi Lebanon Algeria Libya Egypt Lesotho Afghanistan Liberia Angola Mexico Equatorial Guinea Malaysia Ethiopia Mauritius Bahrain Morocco Brunei Madagascar Benin Mali Burkina Faso Mozambique Botswana Malawi Burundi Mauritania China Nigeria Dubai Namibia Democratic Republic of the Congo Niger Djibouti Oman

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3.6

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The sticker in service schedule or owner's manual includes the same data. The key can be found under the sticker.

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The vehicle data sticker -arrow- is located in rear of vehicle on the left in spare wheel recess. The vehicle data sticker is also found in the service schedule for the customer.

Thailand Tunisia Togo Tanzania Chad Uganda USA United Arab Emirates West Sahara Zimbabwe Central African Republic

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020

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♦ Petrol contaminated with diesel

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Country overview for petrol not compli‐ ant with EN 228

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3.7

Puerto Rico Palestine Pakistan n AG. Volkswagen AG do es n wage s k l ot g o Qatar yV ua b d ran ir se tee Republic of Congo o h t or u ac a Rwanda ss South Africa Saudi Arabia Singapore Senegal Sudan Zambia South Sudan Sierra Leone Somalia Swaziland Syria

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Ivory Coast Eritrea Gabon Gambia Ghana Guinea Guinea-Bissau Iran India Indonesia Iraq Israel Yemen Jordan Kuwait Cameroon Kenya

♦ Poor boiling point / evaporation ♦ Metallic components / Octane Booster Additive ♦ Contaminants in petrol Abu Dhabi Afghanistan Egypt Algeria Angola Equatorial Guinea Argentina Armenia Azerbaijan Ethiopia Australia

Gabon Gambia Georgia Ghana Guatemala Guinea Guinea-Bissau Haiti Honduras India Indonesia

Bahamas Bahrain Bangladesh

Iraq Iran Jamaica

Belize Benin (Dahomey) Bermudas

Yemen Jordan Cayman Islands

Malaysia Mali Morocco Mauritania Mauritius Mexico Mongolia Mozambique Myanmar (Burma) Namibia Nepal (Indian subconti‐ nent) New Caledonia Nicaragua Dutch Overseas Territo‐ ries Niger Nigeria North Korea

South Africa South Sudan Zimbabwe Sudan Suriname Syria Swaziland Tajikistan Taiwan Tanzania Thailand Togo Trinidad and Tobago Chad Tunisia Turkey Turkmenistan 3. General information

29

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 Bhutan Bolivia Botswana Brunei

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3.8

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Cambodia Oman Uganda Cameroon Pakistan Ukraine Cape Verde Panama Uruguay Caribbean, left-hand traf‐ Papua New Guinea Uzbekistan fic Burkina Faso (Upper Vol‐ Kazakhstan Paraguay Venezuela ta) Burundi Qatar Peru United Arab Emirates Chile Kenya Philippines Vietnam China Kyrgyz Republic Republic of Congo Belarus Costa Rica Columbia Rwanda West Sahara Democratic Republic of Cuba Russian Federation Central African Republic the Congo Djibouti Kuwait Zambia Dominican Republic Laos Saudi Arabia Dubai Lesotho Senegal olkswagen AG V .

G A n Ecuador Lebanon Seychelles does wage s k not l o gu yV El Salvador Liberia Sierra Leone b ara d e nte ris o eo Ivory Coast Libya th Singapore u ra a c ss Eritrea Madagascar Somalia Fiji Malawi Sri Lanka

Country overview for diesel not compli‐ ant with EN 590

Examples in fuel inadequacies that can lead to shortened main‐ tenance / exchange intervals: ♦ High sulphur content

♦ Elevated amount of biodiesel ♦ Contaminants in diesel ♦ Elevated amount of water in diesel

AG.

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Guyana Haiti Honduras India Indonesia Iraq Iran Jamaica Yemen Jordan

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30 3. General information

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Argentina Armenia Azerbaijan Ethiopia Bahamas Bahrain Bangladesh Belize Benin Bermudas

Malawi Malaysia Mali Morocco Mauritania Mauritius

Macedonia Mexico Moldova Mongolia Mozambique Myanmar Namibia Nepal New Caledonia Nicaragua

Sierra Leone Zimbabwe Singapore Zimbabwe Somalia Sri Lanka and the Mal‐ dives South Africa Sudan South Sudan Surinam Swaziland Syria Tajikistan Tanzania Thailand Togo

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Gambia Georgia Ghana Guatemala Guinea Guinea-Bissau

do c um en

Abu Dhabi Afghanistan Egypt Algeria Angola Equatorial Guinea

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 Bhutan

Cambodia

Bolivia Botswana Brazil Brunei

Cameroon Canada Cape Verde Caribbean driving on the left Kazakhstan Qatar Kenya Kyrgyz Republic Columbia Cuba

Burkina Faso Burundi Cayman Islands China Costa Rica Democratic Republic of the Congo Djibouti Dominican Republic Dubai Ecuador El Salvador Eritrea Fiji Gabon

3.9

Kuwait Laos Lesotho Lebanon Liberia Libya Macao Madagascar

Dutch Overseas Territo‐ ries Niger Nigeria North Korea Oman

Trinidad and Tobago

Pakistan Panama Papua New Guinea Paraguay Peru Philippines

Uganda Ukraine Uruguay USA Uzbekistan Venezuela

Puerto Rico Republic of Congo Rwanda Russia Zambia Saudi Arabia Senegal Seychelles

United Arab Emirates Vietnam West Sahara Central African Republic

Chad Tunisia Turkey Turkmenistan

Engine code and engine number

Engine code and engine number are located: Volkswa

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3.10

Severe operating conditions

If the vehicle is used under severe operating conditions some jobs will have to be performed before the next service due or at shorter service intervals.

Severe operating conditions •

High percentage of cold starts

•

Vehicle is used in areas with winter temperatures over a long period

•

Frequent long periods with the engine idling (e.g. taxi)

•

Vehicle is often driven at full throttle with high payload or whilst towing a trailer

•

Using diesel with elevated sulphur content

•

Regular operation in areas with high levels of dust

Countries with high levels of dust Gabon AG.

Abu Dhabi

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Regular short trips or stop and go operation in urban traffic

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⇒ ; Rep. gr. 00 ; Identification; Engine number/engine features

Liberia

Singapore 3. General information

31

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020

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Identification plate Note

Vehicles for certain export countries have no type plate.

32 3. General information

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3.12

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Afghanistan Gambia Macao Egypt Georgia Madagascar Algeria Ghana Malawi Angola Greece Maldives Equatorial Guinea Guatemala Mali Argentina Guinea Morocco Armenia Guinea-Bissau Mauritania Azerbaijan Guyana Mauritius Ethiopia Honduras Mexico Australia Hong Kong Mongolia . Volkswagen AG G A n e does Mozambique Bahrain India wag not olks gu y V Indonesia b ara Bangladesh Myanmar (Burma) d e nte is r o e h Belize Iraq Namibia or ut ac sa s Benin (Dahomey) Iran Nepal (Indian subconti‐ nent) Bhutan Israel Nicaragua Bolivia Yemen Niger Botswana Jordan Nigeria Brazil Cambodia North Korea Brunei Cameroon Oman Burkina Faso (Upper Vol‐ Cape Verde Pakistan ta) Chile Kazakhstan Palestine China Qatar Panama Costa Rica Kenya Papua New Guinea Democratic Republic of Kyrgyz Republic Paraguay the Congo Djibouti Columbia Peru Dominican Republic Cuba Puerto Rico Dubai Kuwait Rwanda Ecuador Laos Russian Federation El Salvador Lesotho Zambia Ivory Coast Lebanon Saudi Arabia Eritrea Liberia Senegal French Guyana Libya Sierra Leone Fiji Zimbabwe

Somalia Sri Lanka South Africa South Korea South Sudan Sudan Suriname Swaziland Syria Tajikistan Tanzania Thailand Togo Chad Tunisia Turkey Turkmenistan Uganda Uruguay Ukraine USA Uzbekistan Venezuela United Arab Emirates Vietnam Belarus Western Sahara Central African Republic

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 Type plate -arrow- is visible in lower area of B-pillar when front left door is opened.

The type plate includes the following vehicle data: A - Chassis number B - Variable indications e.g. axle loads, gross vehicle weight rat‐ ing, gross combination weight C - Model identification number AG. Volkswagen AG d agen oes ksw not l o V gu by ara d e nte is r o eo h ut ra a c s s

Examples in fuel inadequacies that can lead to shortened main‐ tenance / exchange intervals: ♦ Petrol contaminated with diesel ♦ High sulphur content ♦ Poor boiling point / evaporation ♦ Metallic components / Octane Booster Additive ♦ Contaminants in petrol

AG.

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Afghanistan Egypt Algeria Angola Equatorial Guinea Argentina Armenia Azerbaijan Ethiopia Australia Bahamas Bahrain Bangladesh Belize Benin (Dahomey) Bermudas Bhutan Bolivia Botswana Brunei Burkina Faso (Upper Volta) Burundi

X X X agen lksw Vo by

Abu Dhabi

30,000 km / 2 years 20,000 km / 2 years

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Country

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Shortened spark plug replacement intervals are necessary if fuel not compliant with DIN EN 228 are used.

15,000 km /1 year

10,000 km /1 year

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Shortened intervals for spark plug re‐ placement

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X X X

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X X X X X X X X X X X X X X X X X 3. General information

33

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 30,000 km / 2 years 20,000 km / 2 years

10,000 km /1 year

X X

X X X X

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X X

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X X X X X X X X X X X X X X

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15,000 km /1 year

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China Costa Rica Democratic Republic of the Congo Djibouti Dominican Republic Dubai Ecuador El Salvador Ivory Coast Eritrea Fiji Gabon Gambia Georgia Ghana Guatemala Guinea Guinea-Bissau Haiti Honduras India Indonesia Iraq Iran Jamaica Yemen Jordan Cayman Islands Cambodia Cameroon Cape Verde Caribbean, left-hand traffic Kazakhstan Qatar Kenya Kyrgyz Republic Columbia Cuba Kuwait Laos Lesotho Lebanon Liberia

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Chile

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Country

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 Country

30,000 km / 2 years 20,000 km / 2 years

15,000 km /1 year

10,000 km /1 year

Libya

X X X X X

X

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X X X X

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X Madagascar Malawi Malaysia X Mali Morocco X Mauritania Mauritius AG. Volkswagen AG d agen oes ksw not l Mexico X o gu yV b ara d e nte Mongolia oris X eo th u ra a Mozambique c s s Myanmar (Burma) X Namibia X Nepal (Indian sub‐ X continent) New Caledonia X Nicaragua X Netherlands over‐ X seas territories Aru‐ ba, Curacao, SintMaarten (Dutch) Niger Nigeria North Korea Oman X Pakistan Panama X Papua New Guinea X Paraguay X Peru X Philippines X Republic of Congo Rwanda Russian Federation X Zambia Saudi Arabia X Senegal Seychelles Sierra Leone Singapore X Somalia Sri Lanka X South Africa X South Sudan Sudan Suriname Syria

X X X X X X X

X X X X 3. General information

35

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Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 Country

30,000 km / 2 years 20,000 km / 2 years

15,000 km /1 year

10,000 km /1 year

Swaziland

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X Tajikistan X Taiwan X Tanzania Thailand X Togo Trinidad and Tobago Chad Tunisia Turkey X Turkmenistan X Uganda Ukraine X Uruguay X Uzbekistan X Venezuela X United Arab Emi‐ X rates Vietnam X Belarus X West Sahara n AG. Volkswagen AG do Central African Re‐ es n wage s k l ot g o public yV ua b ran ed s i tee r Zimbabwe o h t or u

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Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020

4. Descriptions of work:

37

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Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020

4

Descriptions of work:

Removable towing bracket: checking and cleaning if necessary ⇒ page 40 .

Swivel joints and axle mountings: inspecting ⇒ page 42 .

Automatic headlight control (headlight assist) and cornering light (static cornering light): check function ⇒ page 42 .

Automatic gearbox: changing ATF (09G gearbox) ⇒ page 44 .

Front passenger front airbag: Checking key switch and “ON/OFF function” ⇒ page 45 .

Battery: Checking battery terminal clamps for secure seating ⇒ page 46 .

Battery: Checking with battery tester (always refer to workshop manual) ⇒ page 49 .

Status of battery: Reading - sending diagnosis protocol via online connection ⇒ page 49 Tyres: check condition, wear pattern, inflation pressures and tread depth ⇒ page 50 .

Brake and clutch system: Changing brake fluid ⇒ page 61 .

Brake system and shock absorbers: inspecting for leaks and damage ⇒ page 67 .

Brakes, front and rear: checking thickness of brake pads and condition of brake discs ⇒ page 68 .

Brake fluid level: checking ⇒ page 71 .

AG. Volkswagen AG d agen oes ksw not l o gu yV b ara d e nte is r o eo h Window regulators: checking positioning (open and close func‐ ut ra a c s s tions) ⇒ page 73 .

6-speed dual clutch gearbox 02E: Changing oil and filter ⇒ page 73 .

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Fault memories of all systems: reading with vehicle diagnostic tester and correcting possible faults according to repair guidelines ⇒ page 163 .

Bonnet: Greasing catch hook, Jetta 2005► ⇒ page 73 .

Multi-purpose additive for petrol fuels: adding ⇒ page 75 .

Protective bellows: inspecting ⇒ page 76 .

Hybrid components: inspecting for damage to high-voltage com‐ ponents and lines in engine compartment and rear area ⇒ page 77 .

Interior and exterior body: inspecting for corrosion when doors and flaps are open ⇒ page 78 .

Dash panel insert: Adapting menu language ⇒ page 79 .

38 4. Descriptions of work:

AG.

Engine and components in engine compartment: inspecting for leaks and damage (from above and below) ⇒ page 90 .

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Memory seat: initialise ⇒ page 90 .

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Air filter: cleaning housing and renewing filter element ⇒ page 84 .

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Cooling system: checking frost protection and coolant level ⇒ page 81 .

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Poly V-belt: checking condition ⇒ page 79 .

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Poly V-belt: Adjusting tension on engines without automatic ten‐ sioning roller ⇒ page 78 .

tion): removing and installing.

Engine oil level: checking ⇒ page 92 .

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Engine cover “top”: removing and installing ⇒ pagetho90 eo u ra a c s Engine compartment cover “bottom” ⇒ page 92 s(noise insula‐

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Engine oil: Draining or extracting; renewing oil filter and replen‐ ishing engine oil ⇒ page 94 .

Engine oil: capacities and specifications ⇒ page 103 Checking breakdown set ⇒ page 104 .

Panoramic sliding roof: Checking function, cleaning guide rails if necessary and greasing with special grease; also cleaning wind deflector ⇒ page 104 .

Road test (performance, handling, noises, air conditioner etc.): carrying out ⇒ page 108 .

Wheel bolts: Retightening to specified torque ⇒ page 109 .

Radio/radio navigation system: entering PIN of anti-theft coding and storing local radio stations to station buttons ⇒ page 113 .

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Window wash/wipe system and headlight washer system: check‐ ing function ⇒ page 119 .

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Tyre pressure sensors: Renewing ⇒ page 119 .

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Tyre Pressure Loss Indicator: carrying out basic setting ⇒ page 117 .

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Reading radio code using vehicle diagnostic tester ⇒ page 112 .

Windscreen wiper blades: check park position ⇒ page 122 .

Wiper blade protection: Removing ⇒ page 123 .

Headlight adjustment: checking halogen headlights ⇒ page 126 .

Headlight adjustment: checking gas discharge headlights ⇒ page 129 .

Checking fog lights and other additional lights ⇒ page 133 .

Sliding sunroof drains: checking that they are free and cleaning if necessary ⇒ page 134 .

Service interval display: resetting/recoding ⇒ page 136 .

Sliding sunroof: checking function, cleaning and greasing guide rails ⇒ page 141 .

Snow filter for fresh air blower ⇒ page 143 Track rod ends: checking clearance, attachment and boots ⇒ page 144 .

Auxiliary heater: setting weekday in menu of dash panel insert ⇒ page 144 .

Dust and pollen filter: cleaning housing and renewing filter ele‐ ment ⇒ page 145 .

Transportation mode: switching off ⇒ page 145 .

Transportation devices: removing blocks from springs on front axle ⇒ page 147 .

Door arrester: Greasing ⇒ page 147 .

Time and date: setting ⇒ page 148 .

Underbody: inspecting for damage to underbody sealant, under‐ body panels, routing of lines, plugs ⇒ page 149 .

4. Descriptions of work:

39

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 Toothed belt: renewing ⇒ page 150 Toothed belt: Checking ⇒ page 150 Spark plugs: renewing ⇒ page 153 .

4.1

Removable towing bracket: checking and cleaning if necessary

This chapter describes how to check and repair a removable tow‐ ing bracket.

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– Pull off protective cap -1- from ball head mounting -2-.

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40 4. Descriptions of work:

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– Insert ball head into mounting.

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– Remove cover -1-.

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Check procedure

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service. The repair is a work measure that should be billed sep‐ arately. The customer must request this measure.

If a repair has to be performed, it has only to be in agreement with the customer. A repair must be charged separately.

Repair procedure:

– Check contact surfaces -arrows- of ball head mounting for corrosion.

– If contact surfaces are corroded, eliminate corrosion with a tri‐ angular scraper and clean the treated areas with silicone remover.

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– Apply a thin coat of lubricating paste G 000 650 or G 000 150 on cleaned surfaces.

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Note

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be entirely in contact. Afterwards, it must be possible to close the towing bracket lock by removing the key. If this is not possible, the following repair procedure must be performed.

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Jetta 2013 ➤ , Jetta 2015 ➤ n AG. Volkswagen AG do es n wage Maintenance - Edition 01.2020 s k l ot g Vo ua by d r a e nte ris After ball head has been inserted, green mark on hand wheel eo tho u ra must be aligned with whites amark on ball head. Hand wheel must c s

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– Check contact surfaces -arrows- of ball head for corrosion.

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– If contact surfaces are corroded, eliminate corrosion with a tri‐ angular scraper and clean the treated areas with silicone remover.

– Apply a thin coat of lubricating paste G 000 650 or G 000 150 on cleaned surfaces.

– Check again ball head seat in mounting ⇒ page 40 .

– After checking, fit protective cap -1- into ball head mounting -2-.

Note

If protective cap is damaged or not available, a new protective cap must be fitted to protect ball head mounting against corrosion. ⇒ ETKA

4. Descriptions of work:

41

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 – Insert cover -1-.

rrectness of i t to the co nform spec at i h re o n wit in t his

– Check axle mountings -arrow- for following damage: ♦ Large cracks, perforating cracks or cuts in rubber material. ♦ Complete separation of rubber and metal parts. r fo ng

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Note

Superficial cracks and cuts as well as minor separations of the rubber element from the metal part do not significantly affect the operation of the elasto-kinematic mounting and do not constitute a basis for a complaint.

4.3

Automatic headlight control and static cornering light: checking function

♦ Checking automatic headlight control (headlight assist) ⇒ page 42 ♦ Checking cornering light (static cornering light) ⇒ page 43

4.3.1

Automatic headlight control: checking

Note

The automatic headlight control was formerly called driving light assist.

•

Vehicle must be in natural daylight.

42 4. Descriptions of work:

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♦ Large play between mounting and suspension link, which has a considerably negative effect on the function of the mounting.

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– Check boots -arrow- of upper swivel joints for leaks and dam‐ age.

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4.2

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Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020

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– Turn light switch -4- to position -2- for automatic headlight control.

The headlights may not light in brightness.

•

Ignition is switched on.

•

Light switch is on automatic headlight control position.

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Checking at night or in darkness

The rain and light sensor is secured on the interior mirror retainer.

The rain and light sensor is located centrally at top of windscreen -arrow-. r te o iva r rp fo g n

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This measures the light incidence and the headlights are switched on.

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– Cover attachment area of interior rear view mirror -arrow- from outside using hand or suitable object.

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– Turn light switch -4- to position O -1- and switch off ignition.

4.3.2 •

Cornering light (static cornering light): checking

Vehicle stationary, steering in straight-ahead position Note

♦ Vehicles with cornering light (static cornering light) have an

additional bulb in the headlight or this function is performed by the fog light.

♦ The static cornering light only functions in conjunction with the

dipped beam.

– Switch on ignition and dipped beam.

– Turn steering wheel from straight-ahead position one turn clockwise and check if cornering light bulb lights up in right headlight.

4. Descriptions of work:

43

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 – Turn steering wheel from straight-ahead position one turn anticlockwise and check if cornering light bulb lights up in left headlight.

When the steering wheel is in straight-ahead position the corner‐ ing light must not light.

4.4

Automatic gearbox: changing ATF (09G gearbox)

– »Power transmission/automatic gearbox« ⇒ Power transmis‐ sion/automatic gearbox; Rep. gr. 37 ; Checking and replen‐ ishing ATF level/Draining and filling ATF »Checking and replenishing ATF level/Draining and filling ATF«

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44 4. Descriptions of work:

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Central African Republic

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Egypt Algeria Equatorial Guinea Ethiopia Bahrain (AGCC) Benin (Dahomey) Brunei Burkina Faso (Upper Volta) China Dem. Rep. Congo Dubai (AGCC) Ivory Coast Gabon Gambia Guinea Guinea-Bissau Indonesia / (Borneo) Iraq Israel Japan Jordan Cameroon AG. Volkswagen AG d agen oes w s Kenya Volk Congo not gu y ara db e Lesotho Lebanon nte is r o eo h ut ra Libya Madagascar a c s s Malaysia Mali Mauritania Mauritius Mozambique Namibia Nigeria Oman (AGCC) Puerto Rico Rwanda Saudi Arabia (AGCC) Senegal Zimbabwe Singapore South Africa Sudan Syria Tanzania Togo Chad Turkey Uganda United Arab Emirates / Abu Dhabi West Sahara (AGCC) ility ab y li an pt ce

Afghanistan Angola Australia Botswana Burundi Djibouti Eritrea Ghana India Iran Yemen (AGCC) Qatar (AGCC) Kuwait (AGCC) Liberia Malawi Morocco Mexico Niger Palestine Zambia Sierra Leone Somalia Swaziland Thailand Tunisia United States of America

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Countries with hot climate

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020

4.5

Front passenger airbag: checking key switch and “ON/OFF function”

4.5.1

Front passenger front airbag: Checking activation / deactivation:

Note

The “Airbag ON/OFF” switch is located in the glove compartment.

Front passenger front airbag: Checking key switch and “ON/OFF function”: – Using the ignition key, turn switch to position “AIRBAG OFF”.

– Switch on ignition.

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so light up after self-test (passenger airbag deactivated).

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– Using ignition key, turn switch to position “AIRBAG ON”.

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– Switch on ignition.

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– Switch off ignition.

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4. Descriptions of work:

45

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Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 – Warning lamp “PASSENGER AIRBAG OFF” -arrow- goes out after self-test (passenger airbag activated).

– Switch off ignition.

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Battery: checking battery terminal clamps for secure seating un le

4.6

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Battery in luggage compartment ⇒ page 48 Special tools and workshop equipment required

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♦ A securely seated battery terminal clamp ensures trouble free Prote cted by

♦ Ensure that the terminal clamps are fully in contact with the

battery terminal when tightening.

4.6.1

Battery in engine compartment

Perform the following procedure: – If fitted, open cover of battery trim.

46 4. Descriptions of work:

AG.

function and long service life of the battery.

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♦ Torque wrench - V.A.G 1331-

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Battery in engine compartment ⇒ page 46

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 – Check whether battery terminal clamps are secure on battery terminals by moving battery negative clamp and battery posi‐ AG. Volkswagen AG d tive clamp back and forth. agen oes ksw n ol yV db e s ri WARNING ho ut a ss

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– Loosen the -NEGATIVE- battery terminal clamp and remove.

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If the battery terminal clamp is NOT seated securely on positive terminal:

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If the battery terminal clamp is not seated securely on the bat‐ tery positive terminal, first disconnect battery terminal clamp on battery negative terminal to prevent possible accidents.

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– Tighten -POSITIVE- terminal clamp to 6 Nm using torque wrench - V.A.G 1331- and ratchet - V.A.G. 1331/1- . agen lksw Vo by

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– Reconnect -NEGATIVE- terminal clamp and tighten it to 6 Nm using torque wrench - V.A.G 1331- and ratchet - V.A.G. 1331/1- .

If battery terminal clamp is NOT seated securely on negative ter‐ minal:

4. Descriptions of work:

47

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 – Tighten -NEGATIVE- terminal clamp on battery terminal to 6 Nm using torque wrench - V.A.G 1331- and ratchet - V.A.G. 1331/1- .

– If fitted, reinstall battery cover.

Note

After battery has been reconnected: »Electrical system« ⇒ Elec‐ trical system; Rep. gr. 27 ; Connecting battery/work steps after connecting battery »Connecting battery/work steps after connect‐ ing battery«.

4.6.2

Battery in luggage compartment

Perform the following procedure: 12V battery is located on left in luggage compartment.

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48 4. Descriptions of work:

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– Unclip cover -1- from fastenings in direction of arrow and pull off upwards.

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 – Open terminal cover upwards, remove upwards if necessary.

– Check whether battery terminal clamps are secure on battery . Volkswagen AG terminals by moving battery negative cable -1- and battery gen AG does swa k not l o positive cable -2- back and forth. gu yV ss

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If the battery terminal clamp is not seated securely on the pos‐ itive terminal, first disconnect battery terminal clamp from bat‐ tery negative terminal to prevent possible accidents.

If the battery clamp is not seated securely on positive terminal: – Disconnect battery terminal clamp -1- from battery negative terminal.

– Tighten battery clamp -2- on battery positive terminal to 6 Nm. – Install and close positive terminal cover, if removed previously.

– Reconnect battery clamp -1- to battery negative terminal and tighten to 6 Nm. – Install cover.

– Reconnect battery clamp -1- to battery negative terminal and tighten to 6 Nm.

4.7

AG.

After battery has been reconnected: »Electrical system« ⇒ Elec‐ trical system; Rep. gr. 27 ; Connecting battery/work steps after connecting battery »Connecting battery/work steps after connect‐ ing battery«.

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– Install cover.

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If the battery clamp on negative terminal is not seated securely:

Battery: checking with battery tester (al‐ ways refer to workshop manual)

Procedure ⇒ Electrical system, General information; Rep. gr. 27 ; Starter, current supply, CCS; Checking battery

4.8

Status of battery: reading, sending diag‐ nosis protocol online Note

Applies only to vehicles with start/stop and energy recovery sys‐ tem Procedure The battery status is read while the transportation mode is being switched off ⇒ page 145 .

4. Descriptions of work:

49

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020

Checking condition of tyre ⇒ page 50 .

Checking wear pattern ⇒ page 50 .

Tread depth (including spare wheel): check ⇒ page 51 .

General notes ⇒ page 51 .

Tyre inflation pressures for Jetta 2011► ⇒ page 52 .

Special tools and workshop equipment required

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WARNING

If damage is determined, always check to see if a new tyre should be fitted.

Tests at delivery inspection – Check tyre treads and side walls for damage and remove for‐ eign bodies such as, for example, nails or glass splinters.

Tests at inspection service – Check tyre side walls and treads for damage and foreign bod‐ ies such as, for example, nails or glass splinters.

– Check tyres for cupping, one-sided wear, porous side walls, cuts and punctures.

– Ensure direction of rotation is correct and tyres are not fitted wrong way round.

4.9.2

Wear pattern: checking

The wear pattern on the front tyres will indicate, for example, if toe and camber settings should be checked: ♦ Feathering on tread indicates incorrect toe setting. ♦ One-sided tread wear is mainly attributed to incorrect camber.

If wear of this nature is detected, determine cause by checking alignment (repair measure).

50 4. Descriptions of work:

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Tyres: checking condition

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♦ Tyre inflator - VAS 5216-

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Tyres: checking condition, wear pattern, inflation pressures and tread depth un le

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– Check tyre tread depth.

Minimum tread depth: 1.6 mm Note

♦ This figure may vary according to legislation in individual coun‐

tries. Please contact importer for details.

♦ The minimum tread depth is reached when the tyres have

worn down level with the 1.6 mm high tread wear indicators -arrows- positioned at intervals around the tyre.

♦ If the tread depth is approaching the minimum permissible

depth, the customer should be informed.

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General information

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4.9.4

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Tyre tread depth (including spare wheel): checking

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020

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4.9.3

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♦ For safety reasons, only tyres of same type and tread pat‐ tern should be fitted on a vehicle! Approved wheel and tyre combinations e.g. ⇒ Wheels and tyres guide; Rep. gr.

44 .

AG.

♦ On vehicles with four-wheel drive, tyres of the same type and tread pattern must be used. Otherwise the self-locking centre differential may be damaged.

Note ♦ The tyre pressure table is valid for standard tyres and for all

tyre sizes fitted at the factory.

♦ Tyre pressures for the relevant model can also be found on a

sticker. It is attached to the inside of tank flap or to B-pillar.

♦ The pressures on the sticker apply to cold tyres. Do not reduce

increased pressures of warm tyres.

♦ Adjust the tyre pressure to suit the vehicle load. ♦ If no inflation pressure is shown for the spare wheel, then in‐

flate the spare wheel to the highest inflation pressure for the vehicle.

♦ Please note that basic setting should be performed on vehicles

with Tyre Pressure Loss Indicator after every pressure change ⇒ page 117 .

4. Descriptions of work:

51

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 n AG. Volkswagen AG do e wage M+S tyres un le

♦ Important information on recommended winter tyres can be

rrectness of i t to the co nform spec at i h re o n wit in t his

found in ⇒ Wheels and Tyres Guide ; Rep. gr. 44 ; Recom‐ mended winter tyres .

♦ If winter tyres are fitted, a sticker indicating the speed restric‐

tion must be applied in the interior of the vehicle where the customer can see it.

♦ For winter tyres the tyre pressure must not be increased. This

only applies however if the winter tyre used corresponds ex‐ actly to the standard summer tyre size and the speed index is no higher than “H”. If this is not the case, please refer to the recommendation of the tyre manufacturer.

Note

Prote cted by c o p yri gh t.

C op yi

Tyre inflation pressures for Jetta 2011► AG.

Note

agen lksw Vo by

4.9.5

ht rig py Co t.

r fo ng

For technical reasons it is possible that several cross references are not directed to the correct chapter. In this case select the pro‐ cedure manually in the information.

do c um en

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

ss

ility ab y li an pt ce

Note

s no t gu ara nte eo ra c

ks Vol by d e ris ho t au

♦ During delivery inspection, check that inflation pressure sticker

is fitted. If the sticker is missing, order a new sticker through ETKA.

♦ The mandatory tyre pressures for the respective model can be

found on a sticker attached to the inside of tank flap or to the B-pillar.

♦ If the inflation pressure sticker is missing, proceed as follows: ♦ Locate correct part number for respective vehicle in ETKA. ♦ Using part number, locate respective inflation pressures in in‐

flation table.

♦ Uniform pressure: if tyre sizes are not shown for a part number,

then a uniform pressure is valid for all authorised wheel/tyre combinations. ⇒ Wheels and Tyres Guide - Standard; Rep. gr. 44

Check tyre pressure using tyre inflator - VAS 5216- , correct if necessary.

Part number - 5C0 010 695 CHalf payload kPa/bar/psi Tyre size

Front

Rear

All1)

200/2.0/29

200/2.0/29

1) Valid for all authorised wheel/tyre combinations. ⇒ Wheels and

Tyres Guide; Rep. gr. 44 ; Wheel and tyre combinations .

52 4. Descriptions of work:

Jetta 2011► Full payload kPa/bar/psi Front 230/2.3/33

Rear

280/2.8/41

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 Part number - 5C0 010 748 RHalf payload kPa/bar/psi Tyre size

Front

Rear

All1)

230/2.3/33

230/2.3/33

Jetta 2011► Full payload kPa/bar/psi Front 230/2.3/33

Rear

280/2.8/41

1) Valid for all authorised wheel/tyre combinations. ⇒ Wheels and

Tyres Guide; Rep. gr. 44 ; Wheel and tyre combinations .

Part number - 5C0 010 755 GHalf payload kPa/bar/psi Tyre size

Front

Rear

All1)

210/2.1/30

210/2.1/30

Jetta 2011► Full payload kPa/bar/psi Front 230/2.3/33

Rear

280/2.8/41

1) Valid for all authorised wheel/tyre combinations. ⇒ Wheels and

Tyres Guide; Rep. gr. 44 ; Wheel and tyre combinations .

Part number - 5C0 010 695Half payload kPa/bar/psi Tyre size

Front

Rear

All1)

220/2.2/32

220/2.2/32

Jetta 2011► Full payload kPa/bar/psi Front 240/2.4/35

Rear

290/2.9/42

All1)

Front

Rear

220/2.2/32

220/2.2/32

250/2.5/36

300/3.0/44

1) Valid for all authorised wheel/tyre combinations. ⇒ Wheels and

Tyres Guide; Rep. gr. 44 ; Wheel and tyre combinations .

Part number - 5C0 010 695 K-

Half payload kPa/bar/psi

Tyre size All1)

Front

Rear

250/2.5/36

250/2.5/36

Rear

rrectness of i t to the co nform spec at i h re o n wit in t his

Tyre size

Jetta 2011► Full payload kPa/bar/psi Front 270/2.7/39

Rear

300/3.0/44

1) Valid for all authorised wheel/tyre combinations. ⇒ Wheels and

ht rig py Co t.

r fo ng

Tyres Guide; Rep. gr. 44 ; Wheel and tyre combinations .

do c um en

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

Half payload kPa/bar/psi

Jetta 2011► Full payload kPa/bar/psi Front

ility ab y li an pt ce

Part number - 5C0 010 823 D-

un le

1) Valid for all authorised wheel/tyre combinations. ⇒ Wheels and Volkswa gen AG AG. does agen Tyres Guide; Rep. gr. 44 ; Wheel and tyre combinations ksw . not l o gu yV b ara d e nte is r o eo h ut ra a c s s

agen lksw Vo by

4. Descriptions of work:

53

AG.

Prote cted by c o py rig ht .

C op yi

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 Part number - 5C0 010 694 RHalf payload kPa/bar/psi Tyre size

Front

Rear

All1)

220/2.2/32

220/2.2/32

Jetta 2011► Full payload kPa/bar/psi Front 240/2.4/35

Rear

290/2.9/42

1) Valid for all authorised wheel/tyre combinations. ⇒ Wheels and

Tyres Guide; Rep. gr. 44 ; Wheel and tyre combinations .

Part number - 5C0 010 748 S-

Front

All1)

250/2.5/36

250/2.5/36

250/2.5/36

1) Valid for all authorised wheel/tyre combinations. ⇒ Wheels and

Tyres Guide; Rep. gr. 44 ; Wheel and tyre combinations .

Part number - 5C0 010 649 R-

Tyre size All1)

Half payload kPa/bar/psi

Front

Rear

220/2.2/32

220/2.2/32

290/2.9/42

Jetta 2011► Full payload kPa/bar/psi Front 240/2.4/35

Tyres Guide; Rep. gr. 44 ; Wheel and tyre combinations .

r fo ng

Rear

230/2.3/33

230/2.3/33

250/2.5/36

agen lksw Vo by

All1)

Prote cted by c o p yri gh t.

C op yi

Front

ht rig py Co t.

Tyre size

Jetta 2011► Full payload kPa/bar/psi Front

do c um en

Half payload kPa/bar/psi

Rear

290/2.9/42

1) Valid for all authorised wheel/tyre combinations. ⇒ Wheels and

Part number - 5C0 010 695 D-

Rear

rrectness of i t to the co nform spec at i h re o n wit in t his

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

un le

Tyre size

ility ab y li an pt ce

n AG d2011► AG. VolkswageJetta agen oes ksw not l o V gu payload Half payload Full by ara d e nte is kPa/bar/psi kPa/bar/psi r o eo h ut ra a Rear Front c s s

Rear

300/3.0/44

1) Valid for all authorised wheel/tyre combinations. ⇒ Wheels and

AG.

Part number - 5C0 010 830 Q-

Jetta 2011► Full payload kPa/bar/psi Front

Tyres Guide; Rep. gr. 44 ; Wheel and tyre combinations .

Half payload kPa/bar/psi Tyre size

Front

Rear

All1)

250/2.5/36

250/2.5/36

1) Valid for all authorised wheel/tyre combinations. ⇒ Wheels and

Tyres Guide; Rep. gr. 44 ; Wheel and tyre combinations .

54 4. Descriptions of work:

260/2.6/38

Rear

300/3.0/44

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 Part number - 5C0 010 830 R-

Jetta 2011► Full payload kPa/bar/psi Front

Half payload kPa/bar/psi Tyre size

Front

Rear

All1)

240/2.4/35

240/2.4/35

260/2.6/38

Rear

300/3.0/44

1) Valid for all authorised wheel/tyre combinations. ⇒ Wheels and

Tyres Guide; Rep. gr. 44 ; Wheel and tyre combinations .

Front

All1)

210/2.1/30

Rear

Front

Rear

210/2.1/30

230/2.3/33

280/2.8/41

1) Valid for all authorised wheel/tyre combinations. ⇒ Wheels and

rrectness of i t to the co nform spec at i h re o n wit in t his

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

Tyre size

ility ab y li an pt ce

un le

Part number - 5C0 010 775 G-

n AG. Volkswagen AG do es n wage s k l ot g o yV ua b Jetta 2011► d ran ir se tee o or Half payload uth Full payload ac a kPa/bar/psi ss kPa/bar/psi

Tyres Guide; Rep. gr. 44 ; Wheel and tyre combinations .

Part number - 5C0 010 779 Q-

Jetta 2011►

Half load bar/psi

Tyre size

Front

All1)

2.4/35

Full load bar/psi Rear

Front

Rear

2.4/35

2.6/38

3.0/44

1) Valid for all authorised wheel/tyre combinations. ⇒ Wheels and

220/2.2

220/2.2

Part number - 5C0 010 792 BHalf payload kPa/bar Tyre size

Front

Rear

205/55 R16 91V/W 225/45 R17 91W 255/40 R18 92Y

250/2.5

250/2.5

Prote cted by

c o p yri gh t .

C op yi

205/55 R16 91V/W 225/45 R17 91W 255/40 R18 92Y

Rear

240/2.4

AG.

Front

agen lksw Vo by

Tyre size

Rear

290/2.9

Jetta 2011► Full payload kPa/bar Front 270/2.7

ht rig py Co t.

Half payload kPa/bar

Jetta 2011► Full payload kPa/bar Front

do c um en

Part number - 5C0 010 792 A-

r fo ng

Tyres Guide; Rep. gr. 44 ; Wheel and tyre combinations .

Rear 300/3.0

4. Descriptions of work:

55

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 Part number - 5C0 010 792-

Jetta 2011► Full payload kPa/bar Front

Half payload kPa/bar Tyre size

Front

Rear

205/55 R16 91V/W 225/45 R17 91W 255/40 R18 92Y

230/2.3

230/2.3

Part number - 5C0 010 823 E-

250/2.5

Jetta 2011► n AG. Volkswagen AG do es n wage ot g Full payload ua ran kPa/bar tee Frontor a c

un le

240/2.4

Part number - 5C0 010 838 S-

205/55 R16 91V/W 225/45 R17 91W 225/40 R18 92Y

Jetta 2011► Full payload kPa/bar Front

Half payload kPa/bar Front

Rear

220/2.2

220/2.2

240/2.4

r fo ng

Part number - 5C0 010 838 T-

Front

Rear

250/2.5

250/2.5

Part number - 5C0 010 839Half payload kPa/bar Tyre size

Front

Rear

205/55 R16 91V/W 225/45 R17 91W 225/40 R18 92Y

230/2.3

230/2.3

56 4. Descriptions of work:

270/2.7

AG.

205/55 R16 91V/W 225/45 R17 91W 225/40 R18 92Y

Jetta 2011► Full payload kPa/bar Front

Half payload kPa/bar

Prote cted by c o p yri gh t.

C op yi

Tyre size

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

220/2.2

agen lksw Vo by

220/2.2

ht rig py Co t.

ss

ility ab y li an pt ce

205/55 R16 91V/W 225/45 R17 91W 255/40 R18 92Y

Tyre size

300/3.0

lks Half Vopayload bykPa/bar d e ris ho t Front Rear au

Tyre size

Jetta 2011► Full payload kPa/bar Front 250/2.5

Rear

Rear 290/2.9

Rear 290/2.9

Rear 300/3.0

Rear 300/3.0

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 Part number - 5C0 010 830 THalf payload kPa/bar Tyre size

Front

Rear

205/50 R17 93V XL

240/2.4

240/2.4

Part number - 5C0 010 830 SHalf payload kPa/bar Tyre size

Front

Rear

205/50 R17 93V XL

250/2.5

250/2.5

Part number - 5C0 010 819 E-

Jetta 2011► Full payload kPa/bar Front 260/2.6

Rear 300/3.0

Jetta 2011► Full payload kPa/bar Front 260/2.6

Rear 300/3.0

Jetta 2011► Half load bar

Full load bar

Tyre size

Front

Rear

Front

Rear

All1)

2.0

2.0

2.3

2.8

1) Valid for all authorised wheel/tyre combinations. ⇒ Wheels and

Tyres Guide; Rep. gr. 44 ; Wheel and tyre combinations .

Part number - 5C0 010 819 Q-

All1)

2.3

pe rm itte d

Front

Rear

Front

Rear

2.3

2.3

2.8

es, in part or in w l purpos hole ercia , is n m ot com

Tyres Guide; Rep. gr. 44 ; Wheel and tyre combinations .

Part number - 5C0 010 819-

Jetta 2011►

Half load bar Tyre size

Front

All1)

2.1

Full load bar Rear

Front

Rear

2.1

2.3

2.8

1) Valid for all authorised wheel/tyre combinations. ⇒ Wheels and

All1)

2.2

Rear

Front

2.2

2.5

Rear

AG.

Front

Full load bar agen lksw Vo by

Tyre size

Prote cted by c o p yri gh t.

C op yi

Half load bar

Jetta 2011► ht rig py Co t.

Part number - 5C0 010 819 B-

do c um en

r te o iva r rp fo g n

Tyres Guide; Rep. gr. 44 ; Wheel and tyre combinations .

rrectness of i t to the co nform spec a t i h re o n in wit thi s

1) Valid for all authorised wheel/tyre combinations. ⇒ Wheels and

ility ab y li an pt ce

Tyre size

un le

Half load bar

AG. Volkswagen AG d agen oes ksw not l o V gu Jetta 2011► by ara d e nte is r o eo Full load h ut ra a bar c s s

3.0

1) Valid for all authorised wheel/tyre combinations. ⇒ Wheels and

Tyres Guide; Rep. gr. 44 ; Wheel and tyre combinations .

4. Descriptions of work:

57

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 Part number - 5C0 010 819 A-

Jetta 2011► Half load bar

Full load bar

Tyre size

Front

Rear

Front

Rear

All1)

2.3

2.3

2.5

3.0

1) Valid for all authorised wheel/tyre combinations. ⇒ Wheels and

Tyres Guide; Rep. gr. 44 ; Wheel and tyre combinations .

Part number - 5C0 010 819 C-

Jetta 2011► Half load bar

Full load bar

Tyre size

Front

Rear

Front

Rear

All1)

2.2

2.2

2.4

2.9

1) Valid for all authorised wheel/tyre combinations. ⇒ Wheels and

Tyres Guide; Rep. gr. 44 ; Wheel and tyre combinations .

Part number - 5C0 010 819 D-

Jetta 2011►

n AG. Volkswagen AG do es n Full load ot g ua bar ran tee Rear Front or ac

wage Half load olks V y d b bar

ise

Tyre size

r Front tho un le

2.5

1) Valid for all authorised wheel/tyre combinations. ⇒ Wheels and

Tyres Guide; Rep. gr. 44 ; Wheel and tyre combinations .

Tyre size All1)

Jetta 2011► Half load bar

Front

Rear

Front

2.5

2.5

2.7

Tyres Guide; Rep. gr. 44 ; Wheel and tyre combinations .

Jetta 2011► Half load bar Front

Prote cted by c o py rig ht .

C op yi

AG.

Tyres Guide; Rep. gr. 44 ; Wheel and tyre combinations .

agen lksw Vo by

Rear

1) Valid for all authorised wheel/tyre combinations. ⇒ Wheels and

58 4. Descriptions of work:

2.9

Rear 3.0

Full load bar

ht rig py Co t.

All1)

r fo ng

Part number - 5C0 010 795 Q-

Front

Rear

Full load bar

1) Valid for all authorised wheel/tyre combinations. ⇒ Wheels and

Tyre size

rrectness of i t to the co nform spec at i h re o n wit in t his

Part number - 5C0 010 819 R-

do c um en

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

2.5

ility ab y li an pt ce

All1)

au ss2.5

Rear

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 Part number - 5C0 010 831 J-

Jetta 2011► Half load bar

Full load bar

Tyre size

Front

Rear

Front

Rear

All1)

2.4

2.4

2.6

3.0

1) Valid for all authorised wheel/tyre combinations. ⇒ Wheels and

Tyres Guide; Rep. gr. 44 ; Wheel and tyre combinations .

Part number - 5C0 010 831 H-

Jetta 2011► Half load bar

Full load bar

Tyre size

Front

Rear

Front

Rear

All1)

2.5

2.5

2.6

3.0

205/55 R161) 1) Spare wheel

Part number - 5C0 010 782 K-

un le

pe rm itte d

200/29

195/65 R151)

es, in part or in w l purpos hole ercia , is n m ot com

195/65 R15

Rear 200/29

200/29

200/29

195/65 R151) 205/55 R161)

r te o iva r rp fo g n

205/55 R16

Rear 200/29

200/29

Part number - 5C0 010 782 L-

Jetta 2011► Full payload kPa/psi Front

Half payload kPa/psi Tyre size

Front

Rear

205/55 R16

220/32

220/32

195/65 R151)

200/29

200/29

Prote cted by c o py rig ht .

C op yi

1) Spare wheel

Rear

220/32

do c um en

Front

200/29

Jetta 2011► Full payload kPa/psi Front

Half payload kPa/psi

Tyre size

Rear

200/29

AG.

Front

agen lksw Vo by

Tyre size

rrectness of i t to the co nform spec a t i h re o n in wit thi s

Jetta 2011► Full payload kPa/psi Front

Half payload kPa/psi

ht rig py Co t.

Part number - 5C0 010 782 J-

ility ab y li an pt ce

1) Valid for all authorised wheel/tyre combinations. ⇒ Wheels and . Volkswagen AG gen AG does Tyres Guide; Rep. gr. 44 ; Wheel and tyre combinationsVo. lkswa not gu y b ara d e nte is r o eo h ut ra a c s s

Rear 220/32

220/32

205/55 R161) 1) Spare wheel

4. Descriptions of work:

59

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 Part number - 5C0 010 782 M-

220/32

220/32

220/32

220/32

pe rm itte d

195/65 R151) 1) Spare wheel

Part number - 5C0 010 645 M-

Jetta 2011► Full payload kPa/psi Front

Half payload kPa/psi

Tyre size

Front

Rear

205/55 R16

230/33

230/33

230/33 230/33

195/65 R151)

Prote cted by c o py rig ht .

C op yi

225/45 R17

AG.

Tyre size

agen lksw Vo by

Half payload kPa/psi

Front

Rear

230/33

230/33

ht rig py Co t.

Part number - 5C0 010 694 S-

Rear 220/32

Rear 230/33

do c um en

r te o iva r rp fo g n

205/55 R161) 1) Spare wheel

rrectness of i t to the co nform spec a t i h re o n in wit thi s

es, in part or in w l purpos hole ercia , is n m ot com

205/55 R161)

ility ab y li an pt ce

225/45 R17

un le

Tyre size

Jetta 2011► . Volkswagen AG gen AG does swa kHalf n l o o payload Full payload t gu yV ara db kPa/psi kPa/psi nte ise r eo ho t Front Rear Front ra au c ss

Jetta 2011► Full payload kPa/psi Front 230/33

Rear 230/33

230/33

195/65 R151) 205/55 R161) 1) Spare wheel

Part number - 5C0 010 695 A-

Jetta 2011► Full payload kPa/psi Front

Half payload kPa/psi Tyre size

Front

Rear

225/45 R17

240/35

240/35

240/35

Rear 240/35

240/35

205/55 R161) 1) Spare wheel

Part number - 5C0 010 695 G-

Jetta 2011► Full payload kPa/psi Front

Half payload kPa/psi Tyre size

Front

Rear

225/45 R18

270/39

270/39

205/55 R161) 1) Spare wheel

60 4. Descriptions of work:

270/39 270/39

Rear 270/39

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020

pe rm itte d

195/65 R15

280/41

280/41

280/41

Rear 280/41

420/60

125/90 R161)

1) Emergency spare wheel

Part number - 5C0 010 844 HHalf payload kPa/psi Tyre size

Front

Rear

205/55 R16

280/41

280/41

rrectness of i t to the co nform spec a t i h re o n in wit thi s

Jetta 2011► Full payload kPa/psi Front 280/41

Rear 280/41

420/60

125/90 R161)

Part number - 5C0 010 784 EHalf payload kPa/psi Front

205/50 R17

280/41

AG.

125/90 R161)

agen lksw Vo by

Prote cted by c o py rig ht .

C op yi

Tyre size

do c um en

r te o iva r rp fo g n

1) Emergency spare wheel

ht rig py Co t.

es, in part or in w l purpos hole ercia , is n m ot com

s

Jetta 2011► Full payload kPa/psi Front

ility ab y li an pt ce

un le

AG. Volkswagen AG d Part number - 5C0 010 agen784 Does ksw not l o gu Half payload yV b ara d e nte kPa/psi is r o eo th u ra a Front Rear c s Tyre size

Rear

280/41

Jetta 2011► Full payload kPa/psi Front 280/41

Rear 280/41

420/60

1) Emergency spare wheel

4.10

Brake and clutch system: changing brake fluid

Special tools and workshop equipment required ♦ Torque wrench - VAS 6854-

4. Descriptions of work:

61

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020

n AG. Volkswagen AG do es n wage s k l ot g o yV ua b d ran ir se tee o h t or u ac a ss

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

ility ab y li an pt ce

♦ Brake filling and bleeding equipment - VAS 6860-

AG.

Prote cted by

62 4. Descriptions of work:

agen lksw Vo by

c o p yri gh t .

C op yi

♦ Brake bleeding tool - VAS 6564-

do c um en

r fo ng

rrectness of i t to the co nform spec at i h re o n wit in t his

♦ Insert - VAS 6564/9-

ht rig py Co t.

un le

♦ Brake filling and bleeding equipment - VAS 5234-

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 WARNING

♦ Never allow brake fluid to come into contact with fluids that contain mineral oils (e.g. oil, petrol, cleaning agents). Min‐ eral oils will damage seals and rubber grommets of brake system. ♦ Brake fluid is poisonous. In addition, due to its corrosive nature, it must not come into contact with paint.

olkswagen AG en AG. V does not gu ara nte eo ra c

wag ♦ Brake fluid is hygroscopic, which means it absorbs mois‐ olks y V be b ture from the ambient air and should therefore always ed ris stored in air-tight containers. ho

t au

un le

ility ab y li an pt ce

♦ Rinse off spilled brake fluid using plenty ofsswater. pe rm itte d

♦ Do not reuse extracted (used) brake fluid!

Note

rrectness of i t to the co nform spec a t i h re o n in wit thi s

Extracting brake fluid

es, in part or in w l purpos hole ercia , is n m ot com

♦ Observe relevant disposal regulations.

♦ The strainer in brake fluid reservoir must remain in place. ♦ Ensure that no brake fluid runs through the strainer after com‐

pleting the extraction (the brake fluid level in the reservoir must be even with the lower edge of the strainer).

do c um en

ht rig py Co t.

r te o iva r rp fo g n

– Unscrew cap -1- from brake fluid reservoir.

agen lksw Vo by

AG.

Prote cted by

c o p yri gh t .

C op yi

– Extract as much brake fluid as possible using suction hose from brake filling and bleeding unit - VAS 5234- .

WARNING

Do not reuse extracted brake fluid!

Bleeding brake system

4. Descriptions of work:

63

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 – Screw adapter -1- onto brake fluid reservoir.

Observe ⇒ operating instructions for -VAS 5234- !

– Set correct pressure on brake filling and bleeding unit - VAS 5234- : Running gear, brake systems ⇒ Brake system; Rep. gr. 47 ; Brakes, brake hydraulics; Hydraulic system .

– Connect filler hole from brake filling and bleeding equipment VAS 5234- to adapter -1-.

Note ♦ The bleeder hose must be firmly seated on bleeder valve so

that no air can enter the brake system.

♦ There must always be sufficient brake fluid in the brake res‐

ervoir so that no air can enter the brake system through the reservoir.

♦ Start with front right brake caliper on RHD vehicles. ♦ Due to the tool attachment - VAS 6564/9- the rear wheels do

not need to be removed any more.

Front axle – Remove cap -1- from bleeder valve of front left brake caliper.

– Open bleeder screw, and let appropriate quantity of brake fluid run out ⇒ page 66 .

rrectness of i t to the co nform spec at i h re o n wit in t his

– Close bleed screw. Torque: ⇒ Brake system; Rep. gr. 47 ; Front brake caliper; Assembly overview - front brake caliper .

– Fit cap back onto bleeder valve on brake caliper.

– Repeat procedure on front right.

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64 4. Descriptions of work:

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Rear axle

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– Push collector bottle bleeder hose -1- onto front left bleeder valve.

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– Use tool attachment - VAS 6564/9- for rear axle.

– Guide bleeder hose -1- from tool set for brake bleeding - VAS 6564- from inner side of rim through socket -3-, and fit it onto bleeder valve.

– Open bleeder screw, and let appropriate quantity of brake fluid run out ⇒ page 66 . r fo ng

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– Fit again cover cap on bleeder valve of rear left brake caliper.

AG.

Bleeding clutch slave cylinder

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– Repeat procedure on rear right of vehicle.

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– Close bleeder screw; torque: ⇒ Brake system; Rep. gr. 47 ; Rear brake caliper; Assembly overview - rear brake caliper .

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– Remove cover cap -1- from bleeder valve of rear left brake caliper.

Special tools and workshop equipment required ♦ Bleed hose (670 mm in length) - V.A.G 1238/B3-

Note

Applies only to vehicles with manual gearbox.

Remove air filter housing.

– Remove complete air filter housing if it prevents access to bleeder valve (-arrow- illustration below).

– ⇒ Rep. gr. 23 ; Air filter; Removing and installing air filter housing Or

4. Descriptions of work:

65

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 – ⇒ Rep. gr. 24 ; Air filter; Removing and installing air filter housing – Remove dust cap from bleeder valve -arrow-.

. Volkswagen AG gen AG does not gu ara nte eo ra c

a ksw – Connect bleeder hose to pressure hose of fluid collector bottle.

Vol y db

e To bleed system, use 670 mm long bleed hose - V.A.G 1238/B3ris tho u if necessary. a

– Allow approx. 0.1 l of brake fluid to flow out.

rrectness of i t to the co nform spec at i h re o n wit in t his

– Close bleeder valve.

– Rapidly operate pedal from stop to stop 10 to 15 times.

– Open bleeder valve.

– Allow another 0.05 l of brake fluid to flow out.

– Close bleeder valve and fit dust cap.

Torque setting Bleeder valve

Nm 4.5

– Set fill lever of brake filling and bleeding unit - VAS 5234- to position “B” (see operating instructions).

Prote cted by

– Screw cap -1- onto brake fluid reservoir.

– Reinstall rear wheels if necessary ⇒ page 109 .

– Check function during road test.

Table - Sequence and quantity of brake fluid

66 4. Descriptions of work:

AG.

– Check brake fluid level and adjust level if necessary. This must be between positions -1- and -2-.

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– Unscrew adapter from brake fluid reservoir.

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– Take filler hose off adapter.

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– Reinstall air filter housing in reverse order.

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– Depress clutch pedal several times after completion of bleed‐ ing process.

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– Open bleeder valve.

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 Sequence bleeder valves:

Brake fluid quantity which must flow out of bleeder valves: LHD vehicles RHD vehicles

Brake caliper

0.15 l approx. 2.00 l

approx. 1.15 l

approx. 2.15 l

Brake system and shock absorbers: in‐ specting for leaks and damage

♦ Brake master cylinder

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Check following components for leaks and damage: ♦ Brake servo (for anti-lock brake system: hydraulic unit) ♦ Brake pressure regulator and

AG.

♦ Presence of dust caps on brake fluid bleeder screws

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♦ Shock absorbers (during inspection only)

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♦ Brake caliper

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0.15 l approx. 1.00 l

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4.11

0.4 l 0.4 l

AG. Volkswagen AG d agen oes ksw not l o V gu by ara d e nte 0.6 l is r 0.30 l o eo h ut r a 0.30 l 0.6ac l s s

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0.20 l 0.20 l

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Front left Front right Wheel brake cylinder/brake caliper Rear left Rear right Clutch slave cylinder Total quantity for automatic gearbox including the quantity extracted from the brake fluid reservoir Total quantity for manual gearbox including the quantity extracted from the brake fluid reservoir

– Ensure that brake hoses are not twisted.

– Additionally ensure that brake hoses do not touch any vehicle components when steering is at full lock.

– Check brake hoses for abrasion, porosity and brittleness.

– Check brake lines for corrosion.

– Check brake connections and fastenings for correct seating, leaks and corrosion.

WARNING

Faults found must always be rectified (repair measure).

4. Descriptions of work:

67

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020

4.12

Brakes, front and rear: checking thick‐ ness of brake pads and condition of brake discs

Front disc brake pads: checking thickness ⇒ page 68 Rear disc brake pads: checking thickness ⇒ page 69 Thickness of rear drum brake shoes: checking ⇒ page 70 Brake discs: checking condition ⇒ page 71 Special tools and workshop equipment required ♦ Torque wrench - V.A.G 1332-

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

Carry out following procedure:

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♦ Mirror

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♦ Battery lamp - VAS 6901-

AG. Volkswagen AG d agen oes ksw not l o V gu by ara d e nte is r o eo h ut ra a c s s

The adapter to loosen and tighten the anti-theft wheel bolts can be found in the vehicle tool kit ⇒ page 109

r fo ng

– To make it easier to check the remaining pad/lining thickness, use an inspection mirror. Remove wheel on side of vehicle where brake pad/lining indicator is installed if necessary.

– Unbolt wheel bolts and remove wheel.

68 4. Descriptions of work:

AG.

– Mark position of wheel relative to brake disc.

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– Pull off wheel bolt covers if necessary ⇒ page 109 .

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Front brake pads:

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4.12.1

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 – Measure inner and outer pad thickness. a - Pad thickness “without” backplate Wear dimension: 2 mm The brake pads have reached their wear limit at a pad thickness of 2 mm (without backplate) and must be renewed (repair meas‐ ure). Inform the customer!

AG. Volkswagen AG d agen oes ksw not l o gu yV b ara d e nte s i r When replacing brake pads, always check brake discs as well for o eo h ut ra wear! Checking and if necessary replacing the brake discs is a a c s s repair measure.

Note

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Procedure

Running gear → Brake systems ⇒ Rep. gr. 46 → Brakes - mech‐ anism → Repairing front brakes.

Note

For technical reasons it is possible that several cross references are not directed to the correct chapter. In this case select the pro‐ cedure manually in the information.

– Fit wheel in marked position. r te o iva r rp fo ng

– Tighten wheel securing bolts diagonally, specified torque ⇒ page 109 .

– Place adapter in vehicle tool kit after completing work.

Rear brake pads:

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4.12.2

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– Reinstall wheel bolt covers if necessary.

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– Check brake disc for wear:

– Illuminate area behind hole in rim using an electric hand torch.

4. Descriptions of work:

69

AG.

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 – Inspect outer pad to determine its thickness.

– Illuminate inner pad with an electric hand torch and mirror.

– Determine thickness of inner pad by inspecting. a - Inner and outer pad thickness without backplate Wear dimension: 2 mm The brake pads have reached their wear limit at a pad thickness of 2 mm (without backplate) and must be renewed (repair meas‐ ure). Inform the customer!

Note

When replacing brake pads, always check brake discs as well for AG. Volkswagen AG d agendiscs is a wear! Checking and if necessary replacing the lbrake oes w s k not Vo gu repair measure. by a – Check brake disc for wear: un le

Running gear → Brake systems ⇒ Rep. gr. 46 → Brake mecha‐ nism → Repairing rear brake.

Note

For technical reasons it is possible that several cross references are not directed to the correct chapter. In this case select the pro‐ cedure manually in the information.

Brakes: checking lining thickness on rear drum brakes

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– Remove plug -1-.

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70 4. Descriptions of work:

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4.12.3

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

ss

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Procedure

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Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 Volkswa

gen AG en AG. thickness – Using an electric hand torch, -a-doof agcheck es ndrum ksw l ot g o V brake pad without backplate by looking through the inspection y ua db ran e hole -2-. te ris

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Note

At a pad thickness of 2.5 mm the brake pads have reached their wear limit and must be renewed (repair measure). Inform the cus‐ tomer!

Procedure

⇒ Brake systems; Rep. gr. 46 ; Repairing rear brake (drum brake) Running gear → Brake systems → Rep. Gr. 46 → Repairing rear brake (drum brake).

Note

AG.

4.12.4

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– Replace plug -1- after checking.

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For technical reasons it is possible that several cross references are not directed to the correct chapter. In this case select the pro‐ cedure manually in the information.

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

– Also ensure that brake pads are not smeared with brake fluid or grease.

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au 2.5 mm ♦ Wear dimension: ss

Brake discs: checking condition

Check all brake discs for the following damage patterns: ♦ Cracks ♦ Scoring ♦ Rust (no surface rust) ♦ Burrs on circumference of brake disc Note

Inform the customer if brake disc damage is similar to these dam‐ age patterns. Renewing the brake discs is a repair measure.

4.13

Brake fluid level: Check

Note the following: •

The brake fluid is dependent on pad wear.

4. Descriptions of work:

71

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 •

Brake fluid VW 501 14 with part number -B 000 750- must be used.

WARNING

♦ Never allow brake fluid to come into contact with fluids that contain mineral oils (e.g. oil, petrol, cleaning agents). Min‐ eral oils will damage seals and rubber grommets of brake system. ♦ Brake fluid is poisonous. In addition, due to its corrosive nature, it must not come into contact with paint. ♦ Brake fluid is hygroscopic, which means it absorbs mois‐ ture from the ambient air and should therefore always be stored in air-tight containers. ♦ Rinse off spilled brake fluid using plenty of water. ♦ Observe relevant disposal regulations. . Volkswagen AG

To prevent that brake fluid flows out of reservoir, the MAX marking must not be exceeded.

WARNING

If fluid level is below MIN marking, the brake system must be checked before fluid is topped up, “Repair measure” Checking brake fluid level during inspection service The fluid level must always be judged in conjunction with lining/ pad wear.

When vehicle is in use, fluid level tends to drop slightly due to lining/pad wear and automatic adjustment. r fo ng

Recommended brake fluid level, if brake pads are almost at wear limit:

Prote cted by

Recommended brake fluid level when brake pads are new or well within pad wear limit:

“Between MIN and MAX marking”.

WARNING

If fluid level is below MIN marking, the brake system must be checked before fluid is topped up, “Repair measure”

72 4. Descriptions of work:

AG.

•

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c o p yri gh t.

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“At MIN. marking or just above” “REPLENISHING IS NOT RE‐ QUIRED”.

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•

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urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

Note

au ss

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Checking brake fluid level at delivery inspection kswagen AG Vol byMAX. marking dat At delivery inspection the fluid level must be e s ri -1-. tho

Procedure

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6-speed dual clutch gearbox 02E: changing oil and filter es, in part or in w l purpos hole ercia , is n m ot com

rrectness of i t to the co nform spec a t i h re o n in wit thi s

Power transmission → 6-speed dual clutch gearbox 02E ⇒ Rep. gr. 34 → Changing oil and filter and adjusting oil level.

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4.14

AG. Volkswagen AG d agen oes Jetta 2013 ➤ , Jetta 2015 ➤ ksw not l o V gu y b ara Maintenance - Edition 01.2020 d e nte ris eo tho u ra a c s s

Note

For technical reasons it is possible that several cross references are not directed to the correct chapter. In this case select the pro‐ cedure manually in the information.

The automatic opening and closing features for the electric win‐ dows do not function after disconnecting and reconnecting the battery. Therefore, with immediate effect, before a new vehicle is delivered, the window regulators must be reactivated. Once the windows have been reactivated, the battery must not be discon‐ nected again.

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Note

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Electric windows: checking positioning (open and close functions)

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4.15

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WARNING

After batteries have been disconnected and reconnected the roll-back function of the electric window regulators is disabled.

Severe pinching injuries could result!

Carry out the following procedure to reactivate the automatic functions of the window regulators: Note

The following work description applies to the front left window regulator. The position of the other window regulators is adjusted in the same manner by pressing/pulling the respective button in the driver's door.

– Switch on ignition.

– Close all doors and windows completely.

– Hold the front left side window in “closed” position by pulling and holding button (for longer than 1 second).

– Pull button again for 1 second. Side window must now go down by itself when switch is pressed and go up again by itself when button is pulled.

– Switch off ignition.

4.16

Bonnet catch hook: grease.

Special tools and workshop equipment required ♦ Universal oil spray G 000 115 A2

4. Descriptions of work:

73

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 Note

Vehicle must be at least at room temperature.

– Lubricate bonnet arrester with universal oil spray G 000 115 A2 at points marked with -arrows-. a)

b)

AG. Volkswagen AG d agen oes ksw not l o V gu by ara d e nte is r o eo h ut ra a c s s

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AG.

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C op yi

74 4. Descriptions of work:

in t his d o cu m en

r te o iva r rp fo ng

rrectness o f i t to the co n f orm spec atio h re n wit

es, in part or in w l purpos hole ercia , is n m ot com

– Remove any excess lubricant using a lint-free cloth.

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– Operate moving parts several times so that universal oil is able to penetrate.

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020

4.17

Multi-purpose additive for petrol fuel: adding

4.17.1

Specification for using multi-purpose ad‐ ditive for petrol fuel

Note ♦ In the three markets mentioned below there is a particularly

high risk of deposits forming on the injectors and inlet valves owing to the quality of the fuel.

♦ To counteract the formation of deposits, a multi-purpose ad‐

ditive for petrol fuel must be added.

♦ Only additives compliant with VW 507 53 B (multi-purpose ad‐

ditive G 001 780 M3) may be used.

♦ Observe the dosing instructions on the additive container. ♦ After adding the additive, it is extremely important to fully refuel

the vehicle to achieve optimal effectiveness of the additive.

Volkswa

India

Russia

Recommendation for using multi-pur‐ pose additive for petrol fuel

♦ In the following markets with a high risk of coke and deposit

formation, the addition of a multi-purpose additive is recom‐ mended owing to the elevated olefin content and aromatics in the petrol.

♦ Only additives compliant with VW 507 53 B (multi-purpose ad‐

ditive G 001 780 M3) may be used.

♦ Observe the dosing instructions on the additive container. ♦ After adding the additive, it is extremely important to fully refuel ♦ The multi-purpose additive can also be used in all other mar‐ Prote cted by c o p yri gh t.

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kets that are not listed in the table.

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– Fill multi-purpose additive for petrol fuels into regular fuel tank during each oil change service.

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the vehicle to achieve optimal effectiveness of the additive.

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Note

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4.17.2

ss

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China

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gen AG AG. does – Fill multi-purpose additive for petrol fuels into agen regular fuel tank ksw not l o during each oil change service. by V gu a

AG.

Country Algeria Bahrain Bolivia Brazil Ghana 4. Descriptions of work:

75

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020

pe rm itte d es, in part or in w l purpos hole ercia , is n m ot com

Prote cted by

76 4. Descriptions of work:

AG.

– Check the outer and inner CV joint boots -arrows- for leaks and damage.

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Carry out following procedure:

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Boots: inspecting

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4.18

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Indonesia Iraq Iran Japan Yemen Jordan Cambodia Qatar Columbia Kuwait Lebanon Malaysia Mauritius Niger Nigeria Oman Pakistan Peru Philippines Saudi Arabia Senegal Singapore Surinam Syria Chad Uzbekistan United Arab Emirates Vietnam

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Country

Note

The rubber buffers for engine cover are renewed every 60,000 km in conjunction with air filter change for the Jetta GTI Edition 30.

– Remove motor cover panel ⇒ page 90 .

– Place engine cover on a soft surface with top side facing downwards in order to prevent damage to chrome applica‐ tions.

– Pull out rubber buffers -arrows- for engine cover upwards.

– Then push new rubber buffers into guides again.

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c o p yri gh t.

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4.20

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Install engine cover panel in reverse order.

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Only Jetta GTI Edition 30

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020

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Renewing rubber buffers for engine cov‐ er

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4.19

AG. Volkswagen AG d agen oes ksw not l o V gu y b ara d nte ise r o eo h t u ra a c s s

Hybrid components: inspect for damage to high-voltage components and wires.

WARNING

High voltage in hybrid vehicle's high voltage system. Danger of electric shock! Before commencing any work, inspect high voltage components in working area. Observe general warning information ⇒ Hybrid electrical system; Rep. gr. 93 ; General warning information for working on high voltage electrical sys‐ tem .

WARNING

♦ All work on vehicles with high-voltage system must only be carried out by persons who are at least qualified as “electrically instructed person (EIP)”. ♦ In the event of conspicuous findings or uncertainties, con‐ tact your responsible high-voltage technician or specialist electrician!

Work sequence: inspect.

During visual check in engine compartment area, note power and control electronics for electric drive, high-voltage cables for bat‐ tery and AC compressor, and high-voltage cable for hybrid mod‐ ule (electric motor)!

4. Descriptions of work:

77

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 During visual check in rear area, note hybrid battery, high-voltage cables for battery and electronics box with maintenance connec‐ tor!

Pay attention to the following during inspection: ♦ The high-voltage components must not reveal any external damage. ♦ The high-voltage cable insulation must be intact and undam‐ aged. ♦ Pay attention to unusual high-voltage cable deformations.

Note

Defects which are found must be immediately reported to the re‐ sponsible high-voltage technician.

4.21

Interior and exterior body: inspecting for corrosion with doors and flaps open

Test locations ♦ Sliding roof frame ♦ Inner and outer door frame ♦ Area around trim strips ♦ Windscreen roof edge ♦ Outer and inner A-pillar ♦ Bonnet ♦ Wheel arches ♦ Inner and outer tailgate AG. Volkswagen A

n G do es n wage Poly V-belt: adjusting tension on en‐ ot g olks V y ua b d ran gines without automatic tensioning roller ir se te

tho

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au Special tools and workshop equipment required ss

r fo ng

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AG.

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c o p yri gh t .

C op yi

78 4. Descriptions of work:

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

♦ Tensioning arm - 3297-

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4.22

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 – Loosen securing bolts -1 + 2-.

3 - Mounting 4 - Alternator

olkswageand – Fit tensioning lever, secure with G. V-arrown AG dswing alter‐ Apin agen oes as drive nator downwards (use torque ksw wrench, for example, not l o V gu y b for 3297). ara d e

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Poly V-belt: checking condition

Carry out following procedure: – Use a socket spanner to turn the engine at the vibration damp‐ er/pulley.

Check poly V-belt -1- for: r te o iva r rp fo ng

♦ Sub-surface cracks (cracks, core ruptures, cross sectional breaks) ♦ Layer separation (top layer, cord strands) ♦ Eruptions on bottom cover ht rig py Co t.

c o p yri gh t.

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♦ Fraying of carcass

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4.23

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– First tighten lower and then upper alternator bolt to 25 Nm.

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thwith tensioning lever to stop of tensioning arme or – Press alternator ac au at least threess times, to ensure optimum ease of movement.

♦ Flank wear (material wear, frayed flanks, flank brittleness glassy flanks-, surface cracks) agen lksw Vo by

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Prote cted by

♦ Oil and grease marks Caution

•

If faults are found, it is essential for the poly V-belt to be renewed.

•

This can avoid breakdowns and malfunctions.

•

The replacement of a poly V-belt is a repair measure.

4.24

Dash panel insert: Adapting menu lan‐ guage

The language versions can be selected via the main menu on display of dash panel insert.

4. Descriptions of work:

79

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 ♦ Select main menu for vehicles without multifunction steering wheel ⇒ page 80 . ♦ Select main menu for vehicles with multifunction steering wheel ⇒ page 80 .

4.24.1

Selecting main menu for vehicles with‐ out multifunction steering wheel

Note

Which menus are shown on display depends on vehicle electron‐ ics and equipment.

– Switch on ignition.

A vehicle symbol is displayed.

– Press button -1- in windscreen wiper lever once.

– To switch to the main menu from another menu press and hold rocker -2- for two seconds.

Repeat this procedure until the main menu appears.

2. Select menu “Settings” – Press rocker -2- up or down to mark a menu point.

The marked menu option is found between the two horizontal . Volkswagen AG gen AG does lines. Additionally there is a ktriangle on the right. a w s n ol yV

ot g ua ran tee or ac

db – Mark menu item “Settings”. ise

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ut in windscreen wiper lever.

– Press buttons a-1s

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The “Settings” menu will display the following: Setting time

2-

Speed warning for winter tyres

3-

Units

4-

Language

5-

Auxiliary heater

6-

Light & vision and convenience

3. Select menu “Language” – Select menu item »Language« and confirm with button -1-.

In the menu the language can be chosen.

Select desired language and confirm with button -1-. r fo ng

Opening main menu for vehicles with multifunction steering wheel, version 1 AG.

Prote cted by

80 4. Descriptions of work:

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c o p yri gh t .

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– Switch on ignition.

ht rig py Co t.

4.24.2

rrectness of i t to the co nform spec at i h re o n wit in t his

1-

do c um en

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

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The menu “Settings” is selected.

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 A vehicle symbol is displayed.

– Press button -3- until the menu for “Settings” appears.

– Press buttons -4- and “Language”.

– Confirm with button -3-.

– Select relevant language.

– Confirm with button -3-.

– Exit menu using button -1-.

4.24.3

Opening main menu for vehicles with multifunction steering version 2 lkswagen AG . Vowheel, gen AG

does a ksw not Vol gu y b ara d nte ise r o eo A vehicle symbol isuthdisplayed. ra a c s – Press button s-5- and main menu will be called up.

pe rm itte d

– Press buttons -2- or -4- repeatedly until “Settings” menu ap‐ pears

– Confirm with button -5-.

– Exit menu using button -3-.

4.25

Cooling system: checking frost protec‐ tion and coolant level

r te o iva r rp fo ng

♦ Check frost protection, if necessary replenish coolant additive ⇒ page 81 ♦ Check coolant level and replenish coolant additive if neces‐ sary ⇒ page 83 ht rig py Co t.

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Frost protection: checking and replen‐ ishing coolant additive if necessary AG.

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Caution

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4.25.1

in t his d o cu m en

es, in part or in w l purpos hole ercia , is n m ot com

– Select relevant language with button -1-.

rrectness o f i t to the co n f orm spec atio h re n wit

– Press button -5-.

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– Switch on ignition.

Use only distilled water for mixing coolant additives. The use of distilled water ensures optimum protection against corro‐ sion.

4. Descriptions of work:

81

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 Note ♦ The water used for mixing has a major influence on the effec‐

tiveness of the coolant. Because the water quality differs from country to country and even from region to region, the quality of the water to be used in the cooling system has been speci‐ fied by Volkswagen. Distilled water satisfies all requirements.

Therefore, only ever use distilled water when mixing coolant for topping up or renewing coolant.

♦ Use only coolant additives which conform with the ⇒ Elec‐

tronic parts catalogue (ETKA) . Other coolant additives may reduce corrosion protection substantially. The resulting dam‐ age could lead to loss of coolant and subsequent severe damage to the motor.

♦ Mixed in the proper proportions, coolant inhibits frost and cor‐

rosion damage as well as scaling. Such additives also raise the boiling point of the coolant. For this reason, the cooling system must be filled all-year-round with coolant additives.

♦ Because of its high boiling point, the coolant improves engine

reliability under heavy loads, particularly in countries with trop‐ ical climates.

♦ The refractometer - T10007A- or refractometer - T10007B-

must be used to determine the current anti-freeze value.

♦ The scale -1- of the refractometer is calibrated for the coolant

AG. Volkswagen AG d agen oes ksw not l o V gu y b ara d nte isecoolant The scale -2- of the refractometer is calibrated for the r o eo h t additive G13. u ra a c s s

additives G12++ and G12evo.

♦

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♦ If it is not possible to ensure that the same type of coolant es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

additive is filled: always determine anti-freeze protection using the scale for G13.

♦ Frost protection must be guaranteed down to -25°C as a min‐

rrectness of i t to the co nform spec at i h re o n wit in t his

imum and, in countries with arctic conditions, down to approx.

-36°C. Increasing the frost protection is permissible only if cli‐ matic conditions require stronger frost protection. It may, how‐ ever, be increased only to a maximum of -48°C. Otherwise, the cooling effect will be impaired.

♦ The coolant concentration must not be reduced by adding wa‐

ter even in warmer seasons and in warmer countries. Frost protection must be guaranteed down to at least -25°C.

♦ The temperature reading on the refractometer corresponds to

the »ice flocculation point«. Flakes of ice may start forming in the coolant below this temperature.

♦ Never reuse old coolant.

♦ Use only a water/coolant additive mixture as a slip agent for r fo ng

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c o p yri gh t.

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82 4. Descriptions of work:

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Special tools and workshop equipment required

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coolant hoses.

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 ♦ Refractometer - T10007- or

♦ Refractometer - T10007 A-

Note

Read precise value for the following tests at light/dark boundary.

Using a pipette, place a drop of water on the glass to improve the readability of the light/dark boundary. The light-dark border can be clearly recognised on the “WATERLINE”. n AG. Volkswagen AG do e wage

s no ks – Check concentration t gu Vol of coolant additive using refractometer by ara d T10007- (refer to operating instructions) or refractometer e n s tee ri T10007 A-ut(refer to operating instructions). ho or

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The scale -2- is only calibrated for coolant additive G13. es, in part or in w l purpos hole ercia , is n m ot com

Note

♦ Frost protection must be guaranteed to approx. -25 °C. ♦ If the currently used coolant additive cannot be determined

precisely, use the scale -2- for coolant additive G13.

♦ Please observe disposal instructions!

4.25.2

Coolant level: checking, replenishing coolant if necessary

– Check coolant level in expansion tank with engine cold.

do c um en

r te o iva r rp fo g n

– Check coolant additive concentration after road test again.

rrectness of i t to the co nform spec a t i h re o n in wit thi s

– If frost protection is insufficient, drain coolant and replenish required amount according to mixture ratio ⇒ page 83 .

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s of the refractometer is calibrated for coolant addi‐ The scale -1tives G 11, G 12; G 12+ and G 12++.

4. Descriptions of work:

83

ht rig py Co t.

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AG.

Prote cted by

c o p yri gh t.

C op yi

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 ♦ Delivery inspection: Coolant level above “min. marking” -arrow-. ♦ Inspection service: Coolant level above “min. marking” -arrow-.

– If coolant is too low, add required amount according to mixture ratio.

Note

If fluid loss is greater than can be expected through normal use, determine source and rectify (repair measure).

4.25.3

Mixing ratio: Caution

Only distilled water may be used for mixing. Tap and spring water does not have the required quality to ensure the effec‐ tiveness of coolant.

Frost protection to

Coolant additive portion

-25 °C -35 °C -40 °C

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pe rm itte d

Air filter: cleaning housing and renewing filter element

rrectness o f i t to the co n f orm spec atio h re n wit

Special tools and workshop equipment required ♦ Commercially available wet and dry vacuum cleaner Removing and installing air filter element, 1.4 l TSI engines ⇒ page 84 ♦ Applies to engine code CAXA. Removing and installing air filter element, 1.4 l TSI engines ⇒ page 86 . ♦ Applies to engine code CTHA.

r te o iva r rp fo ng

Removing and installing air filter element, 1.4 l TSI engines and 1.6 l SRE engines ⇒ page 87 . ♦ Applies to engine codes CWVA, CWVB, CZCA and CZDA.

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♦ Applies to engine codes CFNA and CFNB.

Removing and installing air filter ele‐ ment, 1.4 l TSI engines

84 4. Descriptions of work:

AG.

♦ Applies to engine code CAXA.

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4.26.1

ht rig py Co t.

Removing and installing air filter element, 1.6 l SRE petrol en‐ gines ⇒ page 88 .

approx. 60 % approx. 50 % approx. 40%

in t his d o cu m en

es, in part or in w l purpos hole ercia , is n m ot com

4.26

approx. 40% approx. G50 lkswagen AG . Vo% gen A does a w s kapprox.

60 % not l o V

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1) Only use distilled water. ss

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Water 1)

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– Remove 4 screws -arrows- and remove cover -A-.

– Unbolt bracket -2-.

AG.

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– Check air filter housing, air mass meter and water drains for soiling, and clean them, if necessary.

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Please observe disposal instructions!

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Note

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– Take out used filter element -3-.

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

Perform the following procedure:

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Removing

AG. Volkswagen AG d agen oes ksw not l o V Jetta 2013 ➤ , Jetta gu 2015 ➤ y b ara d nte ise Maintenance Edition 01.2020 r o eo h t u ra a c s s

Installing Perform the following procedure:

– Insert new filter -3-.

4. Descriptions of work:

85

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 – Bolt on bracket -2-.

– Fit cover, and tighten the 4 bolts -arrows-.

Torque setting

Nm

Securing bolts for bracket Securing bolt for cover

2.0 3.0

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♦ Applies to engine code CTHA. Removing es, in part or in w l purpos hole ercia , is n m ot com

– Unscrew bolts -arrows-.

– Pull off vacuum hose from air filter housing.

Caution

– Remove air filter upper part and take out air filter element -1-.

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c o p yri gh t.

C op yi

Please observe disposal instructions!

ht rig py Co t.

Note

AG.

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– Check housing and water drains for soiling, clean if necessary.

Installing Perform the following procedure: – Insert new air filter element and install air filter upper part.

86 4. Descriptions of work:

do c um en

r te o iva r rp fo g n

To prevent damage to the connection and to vacuum hose, do not use sharp-edged tools when pulling hose off.

rrectness of i t to the co nform spec a t i h re o n in wit thi s

Perform the following procedure:

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Removing and installing air filter ele‐ ment, 1.4 l TSI engines un le

4.26.2

AG. Volkswagen AG d agen oes ksw not l o V gu y b ara d nte ise r o eo h t u ra a c s s

Jetta 2013 ➤ , Jetta 2015 ➤

ility ab y li an pt ce

Torque setting

Nm

Bolts

1.6

♦ Applies to engine codes CWVA, CWVB, CZCA and CZDA.

– Release hose clips -3- and -4-.

AG.

– Pull air intake hose -2- off upper part of air filter -1-.

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Prote cted by c o p yri gh t.

C op yi

Removing

ht rig py Co t.

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Removing and installing air filter ele‐ ment, 1.4 l TSI engines and 1.6 l SRE engines

in t his d o cu m en

4.26.3

rrectness o f i t to the co n f orm spec atio h re n wit

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

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–

AG. Volkswagen AG d agen oes ksw not Maintenance - Edition 01.2020 l o V gu by ara d nte isewith bolts -arrows-. r Secure upper part of air filter o eo h ut ra a c s s

– Pull air filter housing -1- off ball head pins upwards.

– Pull air hoses/ducts off air filter housing -1-.

– Remove air filter element -1- and set down inverted.

– Unscrew bolts -1- on underside of air filter housing.

– Carefully release retaining tabs -arrows- on upper part of air filter housing one after the other (risk of breaking).

– Remove upper part of air filter housing and remove air filter element.

Installing – Check air filter housing, air mass meter and water drains for soiling and clean them, if necessary.

4. Descriptions of work:

87

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 – Insert air filter element -3- centrally into mounting in air filter upper part -4-.

– Fit lower part of air filter housing -2- on upper part of air filter housing -4- and join them using bolts -1-.

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–

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–

AG. Volkswagen AG d agen oes ksw not l o V gu y b ara d nte ise Fit air hoses/ducts to air filter housing -1-. r o eo h t u ra a c s Fit hose clips -3- and -4-. s

Torque setting Securing bolts

4.26.4

Nm 1.5

Removing and installing air filter ele‐ ment, 1.6 l SRE petrol engines

Prote cted by

and to the intake connection, thread cutting screws are used as standard. When loosening or tightening these bolts using a power screwdriver, the thread in air filter housing upper part could be damaged.

♦ For this reason it is only permitted to use a power screwdriver,

if the following prerequisites are fulfilled:

♦ The speed of power screwdriver must be max. 200 rpm. ♦ It must be possible to set a maximum specified torque of 3 Nm.

88 4. Descriptions of work:

AG.

♦ To secure the upper part of air filter to the lower part of air filter

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c o p yri gh t.

C op yi

Note

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♦ Applies to engine codes CFNA and CFNB.

rrectness of i t to the co nform spec at i h re o n wit in t his

– Fit air intake hose -2- onto upper part of air filter -1-.

do c um en

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

– Position air filter housing -1- centrally on ball head pins and press on.

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 Removing Perform the following procedure: – Loosen bolts of air filter housing upper part -arrows-.

– Remove air filter housing upper part and air filter element -1-.

Note

Observe relevant disposal regulations. AG. Volkswagen

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n wage olks V – Clean air filter housing.ed by ris ho Installing ut a ss

es, in part or in w l purpos hole ercia , is n m ot com

rrectness of i t to the co nform spec a t i h re o n in wit thi s

Perform the following procedure:

– Tighten bolts of air filter housing upper part -arrows-.

do c um en

r te o iva r rp fo g n

– Insert new air filter element -1- and fit air filter housing upper part. ht rig py Co t.

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AG.

Prote cted by c o py rig ht .

C op yi

Torque setting

Nm

Securing bolts

3

4. Descriptions of work:

89

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020

4.27

Memory seat: initialising

All memories and settings will be cleared during the initialisation process. The memory buttons can then be reprogrammed and resynchronised with a remote control key.

– Open driver door.

– Move seat backrest fully forwards onto stop.

– When the seat backrest is fully forwards, release switch and press again until a gong sounds for a few seconds.

4.28

Engine and components in engine com‐ partment: inspecting for leaks and dam‐ age (from above and below)

– Remove engine cover, if necessary ⇒ page 90 : AG. Volkswagen AG d agen oes ksw not l o gu yV b ara d Check engine and components in engine compartmentsefor nte i r o leaks and damage. eo h ut ra a c s s Lines, hoses and connections

Inspect as follows:

♦ Cooling and heating system ♦ Air conditioning system ♦ Intake system ♦ And brake system

rrectness of i t to the co nform spec at i h re o n wit in t his

♦ Lubrication system

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♦ Fuel system

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–

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

–

for leaks, abrasions, porosity and brittleness.

Note

♦ Arrange for defects to be rectified as repair measures. ♦ If fluid loss is greater than can be expected through normal

use, determine source and rectify (repair measure). r fo ng

Removing and installing engine cover, 1.4l TSI engines (90 kW) ⇒ page 91 ♦ Only applies to engine codes CAXA and CTHA Removing and installing engine cover panel, 1.4 l TSI engines and 1.6 l SRE engines ⇒ page 91 . ♦ Only applies to engine codes CWVA, CWVB, CZCA and CZDA.

90 4. Descriptions of work:

AG.

♦ When installing the engine cover panel or engaging it at the securing points, do not strike the engine cover panel with the fist or with a tool. It could become damaged.

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Prote cted by c o py rig ht .

C op yi

Caution

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Engine cover panel “top”: removing and installing

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4.29

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020

4.29.1

Removing and installing engine cover panel, 1.4 l TSI engines

♦ Only applies to engine codes CAXA and CTHA Removing: – If fitted, pull off hose from connection -arrow A-.

– Disengage engine cover panel at securing points -arrows Band raise.

– Then pull out of bracket -arrow C-.

Installing:

AG. Volkswagen AG d agen oes ksw not l o V gu by ara d e nte is r o eo h ut ra a c s s

– If fitted, connect hose at connection -arrow A-.

r fo ng

Removing and installing engine cover panel, 1.4 l TSI engines and 1.6 l SRE engines

ht rig py Co t.

4.29.2

rrectness of i t to the co nform spec at i h re o n wit in t his

– Then fit engine cover panel at the other securing points -arrows B- and press on, until they noticeably engage.

do c um en

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

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– Push engine cover panel -1- with lug -arrow A- at securing point -2- into bracket -arrow B-.

Prote cted by c o p yri gh t.

C op yi

♦ Only applies to engine codes CWVA, CWVB, CZCA and CZDA.

4. Descriptions of work:

91

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AG.

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 Removing – Carefully pull engine cover panel in direction of arrow -A- off retaining pin.

– Then, pull engine cover panel in direction of arrow -B- off guides.

Installing – To prevent damage, do not strike engine cover panel with your fist or a tool.

– When fitting engine cover panel, observe oil filler neck.

4.30

Engine compartment cover (noise insu‐ lation) “bottom”: removing and installing

Procedure The procedure of removing the engine cover panel -bottom(noise insulation) can be found in Workshop Manual under: ⇒ General body repairs, exterior; Rep. gr. 66 ; Noise insulation; Removing and installing noise insulation .

4.31

Engine oil level: checking

Observe the following: – After shutting off engine, wait at least 3 minutes so that the oil can flow back into the sump.

AG. Volkswagen AG d agen oes

– Pull out dipstick, wipe with a clean cloth and push dipstick yinVolksw db again to limit stop. ise

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

rrectness of i t to the co nform spec at i h re o n wit in t his

Note

r ho ut a ss

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Version 1

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– Pull dipstick out again and read oil level.

not gu ara nte eo ra c

♦ The oil level must always be in the upper third of area -B- for

the delivery inspection. This way, you will achieve the greatest possible customer satisfaction.

♦ The oil-change quantity in the service table was determined

experimentally and is sufficient for the technical functionality of the engine in all operating conditions. During all other serv‐ ice events, the oil level must be checked and corrected as necessary if the customer requests this. This enables an ad‐ ditional topping-up to the specified oil quantity to the upper limit of the dip stick. Due to tolerances, the oil temperature and the drip time, various quantities may be required for topping up.

♦ If B20 fuel (diesel with 20% biodiesel) is used, there is a great‐

r fo ng

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AG.

Prote cted by c o py rig ht .

C op yi

92 4. Descriptions of work:

do c um en

er infiltration rate of fuel into the engine oil. The section -1- will serve as compensating section in the case of overfilling due to infiltration of fuel.

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 1 - Compensating section for possible infiltration of fuel. Do not add or drain oil.

A - Do not top up oil.

B - Oil can be replenished up to the max. mark -A-.

C - Oil must be replenished. The oil level must then be at least in the upper half of the measuring area -B-.

AG. Volkswagen AG d agen oes

lksw en‐ – If the oil level is higher than the compensating section o-1-, yV b d gine oil needs to be changed. se

ri ho

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rrectness of i t to the co nform spec at i h re o n wit in t his

Note

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

Version 2

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t – If the oil level is below min. marking -C- replenish a sufficient au amount of oil (at least 0.5 l) ⇒ page 3 . ss

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♦ Oil level must always be in area A for the delivery inspection.

This way, you will achieve the greatest possible customer sat‐ isfaction.

♦ The oil-change quantity in the service table was determined

AG.

– If oil level is above -A- marking, drain or extract excess oil in order to avoid damage to catalytic converter.

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C op yi

C - Oil must be replenished. The oil level must then be at least in the upper half of the measuring area -B-.

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B - Oil can be replenished up to area -A-.

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A - Do not top up oil.

r fo ng

experimentally and is sufficient for the technical functionality of the engine in all operating conditions. During all other serv‐ ice events, the oil level must be checked and corrected as necessary if the customer requests this. This enables an ad‐ ditional topping-up to the specified oil quantity to the upper limit of the dip stick. Due to tolerances, the oil temperature and the drip time, various quantities may be required for topping up.

– If the oil level is below marking -C- replenish a sufficient amount of oil (at least 0.5 l) ⇒ page 3 .

Version 3 Note ♦ The oil level must always be in the upper third of area -B- for

the delivery inspection. This way, you will achieve the greatest possible customer satisfaction.

♦ The oil-change quantity in the service table was determined

experimentally and is sufficient for the technical functionality of the engine in all operating conditions. During all other serv‐ ice events, the oil level must be checked and corrected as necessary if the customer requests this. This enables an ad‐ ditional topping-up to the specified oil quantity to the upper limit of the dip stick. Due to tolerances, the oil temperature and the drip time, various quantities may be required for topping up.

4. Descriptions of work:

93

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 A - Do not top up oil.

B - Oil can be replenished up to the max. mark -A-. . Volkswage

n AG d AG genlevel C - Oil must be replenished. The must then beoat aoil es nleast in ksw l ot g o V the upper half of the measuring area -B-. y ua b

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4.32

Engine oil: draining or extracting, renew‐ ing oil filter and replenishing engine oil

Caution

♦ In the case of hybrid vehicles, the hybrid-relevant compo‐ nents in the working area must be visually inspected ⇒ page 77 . ♦ In the event of conspicuous findings or uncertainties, con‐ tact your responsible high-voltage technician or specialist electrician!

r fo ng

ht rig py Co t.

♦ For engines with standing oil filter, the oil filter must be renewed before changing the engine oil. When removing the filter element a valve is opened, the oil in the filter housing automatically flows into crankcase. c o p yri gh t.

C op yi

♦ The oil drain plug has an encapsulated seal. Always renew oil drain plug. agen lksw Vo by

AG.

Prote cted by

Notes on engines with turbocharger ⇒ page 94 .

Draining engine oil and renewing oil filter, 1.4 l TSI engines ⇒ page 95 . ♦ Applies to engine code CAXA. Renewing oil filter, 1.4l - TSI engines (103 kW, 125 kW) ⇒ page 96 . ♦ Applies to engine code CTHA. Draining engine oil and renewing oil filter, 1.6 l SRE petrol engines ⇒ page 99 . ♦ Applies to engine codes CFNA and CFNB. Draining engine oil and renewing oil filter, 1.4 l TSI engines and 1.6 l SRE engines ⇒ page 100 . ♦ Only applies to engine codes CWVA, CWVB, CZCA and CZCB. Replenishing engine oil ⇒ page 103 .

4.32.1

Notes on engines with turbocharger

After the engine oil has been changed and the oil filter has been renewed, observe the following when starting the engine for the first time: ♦ The engine must only run at idling speed as long as the oil pressure warning lamp lights up in dash panel. ♦ Do not rev up!

94 4. Descriptions of work:

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

– If the oil level is below min. marking -C- replenish a sufficient amount of oil (at least 0.5 l) ⇒ page 3 .

ility ab y li an pt ce

te r – If oil level is above ho max. mark -A-, drain or extract excess oil e o ut ra a to prevent damage to catalytic converter. c ss

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 ♦ The full oil pressure is not attained until the warning lamp has gone out. Only then can the engine be revved up.

Caution

If the engine is revved up the turbocharger can be damaged or fail completely. Since the turbocharger runs at very high speeds, the bearings may fail within seconds in the event of inadequate lubrication.

If leaks, vibrations and unusual noises are encountered on the turbocharger, immediately switch off the engine.

4.32.2

Draining engine oil and renewing oil fil‐ AG. Volkswagen AG d n e g oes wal TSI engines ter,V1.4 not olks y db

e ♦ Applies oto ris engine code CAXA.

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rrectness of i t to the co nform spec at i h re o n wit in t his

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

♦ Used oil collector and extractor - VAS 6622A-

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a Specialsstools and workshop equipment required

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do c um en

ht rig py Co t.

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♦ Oil filter tool - VAS 3417-

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AG.

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C op yi

♦ Hazet oil filter strap - 2171-1♦ Torque wrench - V.A.G 1331-

4. Descriptions of work:

95

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 ♦ Oil spill cloth Removing – Remove “bottom” engine compartment cover (noise insula‐ tion) ⇒ page 92 .

– Loosen oil filter -arrow- using Hazet oil filter strap - 2171-1- or oil filter tool - 3417- and remove filter.

Installing Note ♦ Observe fitting instructions on oil filter. ♦ Please observe disposal instructions!

– Clean sealing surface for oil filter on engine.

– Moisten rubber seal of oil filter with engine oil.

– Screw in oil filter -arrow- and tighten hand-tight.

– Finally screw in oil filter using oil filter tool - 3417- and tighten to specified torque.

Torque setting

Nm

Oil filters

20

– Remove oil drain plug.

– Let engine oil drain.

AG. Volkswagen AG d agen oes ksw not l o V gu by ara d e nte is r o h After the engine uoil t has been drained, the oil drain plug must e or ac a always be renewed.

This prevents leaks. ss

Note

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♦ Please observe disposal instructions! es, in part or in w l purpos hole ercia , is n m ot com

– Install engine compartment cover (noise insulation) “bottom” ⇒ page 90 .

Torque setting

Nm

Oil drain plug

30

– Replenish engine oil.

Engine oil capacity: ♦ ⇒ Maintenance tables r te o iva r rp fo ng

Draining engine oil and renewing oil fil‐ ter, 1.4 l TSI engines

AG.

96 4. Descriptions of work:

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Special tools and workshop equipment required

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♦ Applies to engine code CTHA.

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♦ Engine oil: capacities and specifications ⇒ page 103

4.32.3

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– Screw in oil drain plug together with seal hand-tight and then tighten to specified torque.

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♦

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 ♦ Used oil collector and extractor - VAS 6622A-

♦ Oil spill cloth ♦ Oil filter tool - 3417-

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urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

♦ For engines with standing oil filter, the oil filter must be re‐

newed before changing the engine oil. When the filter element is removed, a valve is opened. The oil in filter housing auto‐ matically flows into crankcase.

♦ If engine oil is drained rather than being extracted with the ♦ Prevent engine oil from dripping onto components.

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♦ Cover alternator with cloth before removing.

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♦ Please observe disposal instructions!

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used oil collection and extraction unit, replace oil drain plug.

This prevents leaks.

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Note

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♦ Torque wrench - V.A.G 1331-

4. Descriptions of work:

97

AG.

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020

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3417- before removing oil filter completely.

– Wait a few minutes, so that engine oil can flow back from filter into engine.

Caution

rrectness of i t to the co nform spec at i h re o n wit in t his

– Then remove oil filter.

When removing oil filter, make certain that the old seal is also removed and is not stuck to the valve timing housing.

Ensure that no engine oil drips onto poly V-belt or alternator.

Installing Note

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– Lightly oil seal on new filter.

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– Clean oil filter sealing surface on valve timing housing.

– Screw in new oil filter -arrow- by hand.

– Then, tighten oil filter to specified torque.

Torque setting

Nm

Oil filters

20

Engine oil: draining Carry out following procedure: – Remove oil drain plug.

– Let engine oil drain.

Note

Please observe disposal instructions!

– Screw in oil drain plug together with seal hand-tight and then tighten to specified torque.

98 4. Descriptions of work:

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♦ Please observe disposal instructions!

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♦ Observe fitting instructions on oil filter.

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 Torque setting

Nm

Oil drain plug

30

– Replenish engine oil.

Engine oil capacity: ♦ ⇒ Maintenance tables ♦ Engine oil: capacities and specifications ⇒ page 103 WARNING

♦ Torque specifications must not be exceeded. ♦ Excessive torque can cause leaks in the area of the oil drain plug or even damage.

Draining engine oil and renewing oil fil‐ ter, 1.6 l SRE petrol engines un le

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♦ Applies to engine codes CFNA and CFNB.

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♦ Oil filter tool - 3417-

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Special tools and workshop equipment required

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Removing Note ♦ Prevent engine oil from dripping onto components. ♦ Cover alternator with cloth before removing.

4. Descriptions of work:

99

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 – Loosen oil filter -arrow- first, using a strap or oil filter tool 3417- before removing oil filter completely.

– Wait a minute, so that engine oil can flow back from filter into engine.

– Then remove the oil filter.

Caution

Ensure that no engine oil drips onto poly V-belt or alternator.

Installing Note ♦ Observe fitting instructions on oil filter! ♦ Observe relevant disposal regulations.

– Clean oil filter sealing surface on valve timing housing.

– Lightly oil seal on new filter.

– Screw in new oil filter -arrow- by hand.

– Then tighten to specified torque.

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20

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Oil filters

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Engine oil capacity:

♦ ⇒ Maintenance tables ♦ Engine oil: capacities and specifications ⇒ page 103

4.32.5

Draining engine oil and renewing oil fil‐ ter, 1.4 l TSI engines and 1.6 l SRE engines

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100 4. Descriptions of work:

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♦ Only applies to engine codes CWVA, CWVB, CZCA and CZCB.

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rrectness o f i t to the co n f orm spec atio h re n wit

– Replenish engine oil.

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 Caution

♦ Catalytic converter damage due to excessive engine oil in the engine. Too much oil remains after extracting. ♦ Always drain engine oil. Vacuum extraction is not allowed.

Special tools and workshop equipment required ♦ Used oil collector and extractor - VAS 6622A-

♦ Oil spill cloth

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♦ Torque wrench - V.A.G 1331-

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♦ Hazet oil filter strap - 2171-1-

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♦ Oil filter tool - 3417-

4. Descriptions of work:

101

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Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 Removing oil filter – Remove “bottom” engine compartment cover (noise insula‐ tion) ⇒ page 92 .

– Loosen oil filter element -arrow- using Hazet oil filter strap 2171-1- or oil filter tool - 3417- , and remove oil filter.

Installing oil filter – Clean sealing surface for oil filter on engine.

– Moisten rubber seal of oil filter element with engine oil.

– Screw in oil filter element -arrow- using oil filter tool - 3417- , and tighten it to specified torque.

Torque setting

Nm

Oil filters

20

Draining engine oil on 1st oil change ⇒ page 102 Draining engine oil after 1st oil change ⇒ page 102

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Note

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– Let engine oil drain.

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AG. Volkswagen AG d agen oes ksw not l o V gu by ara d e nte Draining engine oil on 1st oil change is r o eo h ut ra a c – Unscrew and dispose of oil drain plug with scaptive seal -1-. s

Please observe disposal instructions!

– Screw in new oil drain plug -3- with new seal -2- hand-tight first and then tighten it to specified torque.

Draining engine oil after 1st oil change

– Unscrew oil drain plug -2- and dispose of seal -3-.

Note

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102 4. Descriptions of work:

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The oil drain plug will be reused after the 1st oil change.

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 – Let engine oil drain.

Note

Please observe disposal instructions!

– Screw in oil drain plug -2- with new seal -1- hand-tight and then tighten it firmly to specified torque.

– Install engine compartment cover (noise insulation) “bottom” ⇒ page 92 .

Torque settings

Nm

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Engine oil: replenishing

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♦ Oil filler funnel - VAS 6842-

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Oil specifications Engine oil: capacities and specifications ⇒ page 103 ht rig py Co t.

Engine oil level Check ⇒ page 92

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es, in part or in w l purpos hole ercia , is n m ot com

Special tools and workshop equipment required

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Engine oil: capacities and specifications

Petrol engines

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4.33

30

AG.

Petrol engines Engine code Capacity / output CAXA CFNA CFNB CTHA CWVA CWVB CZCA

1.4 l/ 90 kW 1.6 l/ 77 kW 1.6 / 63 kW 1.4 / 110 kW 1.6 l/ 81 kW 1.6 l/ 81 kW 1.4 l/ 92 kW

Oil quantity with filter VW engine oil standards litres With flexible service With fixed service 3.6 3.6 3.5 3.6 4.0 4.0 4.0

– – – – – – –

502 00 502 00 502 00 502 00 502 00 502 00 502 00 4. Descriptions of work:

103

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 Petrol engines Engine code Capacity / output CZDA

4.34

Oil quantity with filter VW engine oil standards litres With flexible service With fixed service

1.4 l/ 110 kW

4.0

–

502 00

Checking breakdown set Note

♦ The breakdown set is in the spare wheel well. ♦ The breakdown set also contains a tyre filler bottle with tyre

sealant.

♦ The breakdown set is also called “Tyre repair set” or “Tire Mo‐

bility System TMS”.

Expiry date: checking – Check expiry date.

The expiry date is printed on a sticker on the tyre sealant container -arrow-. n AG. Volkswagen AG do – Enter expiry date in maintenance table. e wage

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♦ If the tyre sealant has been used, the container must be re‐ ♦ Please observe disposal instructions!

Note

♦ Residual tyre sealant or bottles which are filled and the expiry

date has been exceeded, must be disposed of.

♦ Old tyre sealant and/or remnants must not be mixed or dis‐

posed of with other fluids. r te o iva r rp fo ng

Panorama sliding sunroof: check func‐ tion, clean and lubricate guide rails and clean wind deflector.

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Special tools and workshop equipment required agen lksw Vo by

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104 4. Descriptions of work:

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4.35

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newed.

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gu by ara – Renew tyre sealant once date is reached (the tyre seal‐ dexpiry nte se i r ant should not be older than 4 years). o eo h t

Jetta 2013 ➤ , Jetta 2015 ➤

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es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

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♦ Hand cartridge gun

Maintenance - Edition 01.2020 AG. Volkswagen AG d agen oes ksw not l o gu yV ara db nte ise r o eo h ut ra a c s s

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♦ Lint-free cloth

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♦ Grease stone - VAS 6621-

♦ Wet and dry vacuum cleaner ♦ Lubricating paste - G 060 751 A2Note ♦ PSD means panoramic sliding roof. ♦ Servicing at regular intervals is generally not required for the

panorama sliding roof.

♦ However, if noises are evident during the functional check and

cleaning and greasing becomes necessary due to heavy soil‐ ing, the areas should be cleaned and greased according to the following description.

♦ The prescribed grease is solid lubricant paste - G 060 751 A2- .

Other types of grease must not be used.

Caution

In order to prevent the vehicle interior from being soiled hold a cloth under the respective work area.

Check function; if necessary, clean guide rails and grease with special grease: – Check the panorama sliding roof for damage.

– Check the panorama sliding roof function and for noises.

– Open sunroof sun blind completely.

4. Descriptions of work:

105

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 Cleaning •

Only grease stone - VAS 6621- is allowed to be used for cleaning and lubricating. n AG. Volkswagen A

G do es n ot g ua d ran ir se o Insert -VAS 6621- inthrear part of guide rail -1- and turn by 90° tee o ra au -2-. c ss ge swa

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– Move -VAS 6621- as far as centre of guide rail in direction of arrow -3-.

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– Turn -VAS 6621- by 90° -4- and remove tool -5-.

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–

– Remove residual grease and dirt from inner area of guide rail using a lint-free cloth. (if necessary, remove sand and dust from the guide rail using a workshop vacuum cleaner).

– The described procedure can be repeated several times, de‐ pending on the degree of soiling.

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– Turn -VAS 6621- by 90° -4- and remove tool -5-.

– Remove residual grease and dirt from inner area of guide rail using a lint-free cloth. (if necessary, remove sand and dust from the guide rail using a workshop vacuum cleaner).

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– The described procedure can be repeated several times, de‐ pending on the degree of soiling.

– Repeat the process on the other side of the vehicle.

Lubricate

106 4. Descriptions of work:

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– Move -VAS 6621- as far as centre of guide rail in direction of arrow -3-.

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– Insert -VAS 6621- in front part of guide rail (near wind deflec‐ tor) -1- and turn it by 90° -2-.

G 060 751 A2- for guide rails -2- in direction of -arrow- and insert in hand-cartridge gun - V.A.G 1628- -3-.

AG.

– Turn hand-cartridge gun with -VAS 6621- by 90° -4- and re‐ move it -5-.

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– Apply lubricant - G 060 751 A2- for guide rails in direction of arrow -3- working towards front part of guide rail. Apply uniform pressure while operating the hand-cartridge gun .

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– Insert hand-cartridge gun with -VAS 6621- at rear end of guide rail -1- and turn it by 90° -2-.

in t his d o cu m en

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–

AG. Volkswagen AG d agen oes ksw noJetta l o t gu 2013 ➤ , Jetta 2015 ➤ V by ara d Maintenance - Edition 01.2020 e nte ris o eo h t ra au c Screw grease stone - VAS 6621-1- onto thread of lubricant ss

– Remove any excess lubricant from guide rails using a lint-free cloth.

– Repeat the process on the other side of the vehicle.

Note

Ensure that no other components are soiled.

Caution

Faults found must always be rectified (repair measure).

4. Descriptions of work:

107

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– Remove dirt deposits using wet and dry vacuum cleaner , for example.

– To remove insects and particles from the net and wind deflec‐ tor frame, use a sponge and a soapy solution.

Mixing ratio for soapy solution: 3 drops of washing-up liquid to 1 litre of water Caution

Do not use commercially-type insect removers or other remov‐ al agents as these products have not been appraised and approved.

The net on the wind deflector could be damaged if a wrong nozzle is used.

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Caution

– Ensure that no dirt enters passenger compartment.

4.36

Road test: performing (driving behav‐ iour, noises, air conditioner etc.)

Which of the following can be checked depends on vehicle equip‐ ment and local conditions (urban/country).

Check the following during a road test: – Engine: output, misfiring, idling speed, acceleration – Clutch: pulling away, pedal pressure, odours – Gear selection: ease of operation, stick position – Automatic gearbox: selector lever position, shift lock/ignition key removal lock, shift behaviour, dash panel insert display.

– Foot brake and handbrake: function, free travel and effective‐ ness, pulling to one side, juddering, squeal – ABS function: pulsing must be felt at the brake pedal during ABS-regulated braking – Steering: function, steering free clearance, steering wheel centred when vehicle is travelling straight ahead – Tilting roof: function – Radio/radio navigation system: function, reception, GALA, in‐ terference noise – Multi-function indicator (MFI): functions – Air conditioning system: check function (At low temperatures the function of the air conditioner must be checked in a work‐ shop) – Vehicle: pulling to one side when travelling straight-ahead (level road)

108 4. Descriptions of work:

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– Then remove insects and particles using a vacuum cleaner with a suitable nozzle.

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– Check wind deflector -1- for dirt. In particular, check lower part of wind deflector for dirt -arrows-.

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Clean wind deflector:

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Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 – Imbalance: wheels, drive shafts, propshaft – Wheel bearings: noises – Engine: hot starting behaviour

4.37

Wheel securing bolts: tightening to specified torque

Removing and installing wheel bolt caps ♦ Pulling off wheel hub trim: ⇒ page 109 ♦ Pulling off wheel trim ⇒ page 109 ♦ Pulling off wheel bolt caps: ⇒ page 109 ♦ Loosening/tightening anti-theft wheel bolts ⇒ page 110 ♦ Tightening wheel bolts ⇒ page 111 ♦ Installing wheel centre cover, wheel bolt cover caps and wheel cover ⇒ page 111 Pulling off wheel hub trim Caution

On vehicles with light alloy wheels do not lever wheel hub trim off with screwdriver, only use the special tool for this purpose (puller hook in vehicle tool kit).

The puller hook -1- to remove the cover caps is located with the vehicle tool kit. not gu ara nte eo ra c

rrectness o f i t to the co n f orm spec atio h re n wit

Pulling off wheel trim

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– Hook puller hook into one drilling of wheel hub trim and pull offolksw agen AG .V in -direction of arrow-. gen AG does swa

– On vehicles with wheel trim, loosen wheel trim all around as shown, e.g. using puller hook and wheel brace from vehicle tool kit -A- and pull off -arrow B-.

Pulling cover caps off wheel bolts Caution

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Before loosening or tightening the wheel bolts, remove the cover caps.

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On vehicles with light alloy wheels do not lever wheel bolt caps off with screwdriver, only use the special tool for this purpose (puller hook in vehicle tool kit).

4. Descriptions of work:

109

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 The puller hook to remove the cover caps is located with the ve‐ hicle tool kit.

– Insert wire hoop through opening in cover cap.

rrectness of i t to the co nform spec at i h re o n wit in t his

Note

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

Loosening/tightening anti-theft wheel bolts

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– Pull off cap with wire hoop.

♦ To loosen/tighten the anti-theft wheel bolts a special adapter,

located in vehicle tool kit, is required.

♦ To loosen the anti-theft wheel bolts (lockable wheel bolts) do

not use an impact screwdriver.

♦ If the adapter to loosen or tighten the anti-theft wheel bolts is

not available in the vehicle, use the corresponding adapter set for tamper-proof wheel bolts.

Special tools and workshop equipment required

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110 4. Descriptions of work:

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♦ Adapter set for tamper-proof wheel bolts - T10313-

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♦ Adapter set for tamper-proof wheel bolts - T10101-

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020

– Push adapter -2- into anti-theft wheel bolt -1- onto stop.

– Push wheel brace onto adapter -2- onto stop.

Tightening wheel bolts – Tighten wheel bolts diagonally to following specified torque: ♦ 120 Nm WARNING

Never use an impact driver to tighten the wheel bolts!

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Installing wheel centre cover, wheel bolt cover caps and wheel cover

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

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♦ Torque wrench - V.A.G 1332-

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– Push wheel hub trim into opening of wheel hub. Ensure that -A and B- are accurately fitted on rim. agen lksw Vo by

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Fit cover caps on wheel bolts.

4. Descriptions of work:

111

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 Install wheel trim by inserting evenly into steel wheel. Ensure that valve -B- sits in recess -A- of wheel trim.

Note

Place adapter and puller hooks properly in vehicle tool kit after completing work.

Specified torque: 120 Nm

4.38

Radio code: reading using vehicle diag‐ nostic tester

Authorization prerequisites for fault reader •

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Note

♦ The radio codes can be read in the central database and can

tons, as previously ⇒ page 113 .

Procedure – Connect vehicle diagnostic tester ⇒ page 25 .

– Switch on ignition.

– Touch “GUIDED FUNCTIONS” button on screen.

– Press > button to confirm. r te o iva r rp fo ng

– Select one after another: ♦ Brand

♦ Model

– Confirm vehicle identification.

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– Select one after another:

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♦ Engine code

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♦ Model year

♦ “Radio system”. ♦ “Reading radio code” – Read code according to the information of “GUIDED FUNC‐ TIONS”.

– Exit code interrogation as follows: – Press “GoTo” button -arrow- on display.

– Press “End” button on display.

– Press “End” button in “End” menu.

112 4. Descriptions of work:

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♦ For radio activation the codes must be entered via radio but‐

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be displayed on the vehicle diagnostic tester.

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The fault reader is connected via the Central Partner Network . Volkswagen AG gen AG does (CPN) with the central database (Carport, Fazit). a w ks n

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 – Switch off ignition and separate diagnosis connections.

4.39

Radio/radio navigation system: entering PIN of anti-theft coding and storing local radio stations to station buttons

4.39.1

Volkswagen radio and navigation sys‐ tems

The anti-theft coding electronically prevents unauthorized per‐ sons from operating the unit after it has been removed from vehicle. The anti-theft codes are also called radio codes or se‐ curity codes. Security code means that each unit with an anti-theft coding is programmed with its own code number. This security code is not active when leaving the factory. The security code is found on the unit card, if fitted. If the unit card is not fitted, the security code can be read using vehicle diagnostic tester of a central database ⇒ page 112 .

Note

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For technical reasons it is possible that several cross references are not directed to the correct chapter. In this case select the pro‐ cedure manually in the information.

Activate fixed code on “radio system RCD 200” as follows:

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– Switch on radio.

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Vehicle electrics → Communication ⇒ Rep. gr. 91 → e.g. radio system "RCD 500" → Electronic anti-theft coding → Deactivating electronic anti-theft coding.

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Procedure

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If an incorrect code number is entered when releasing the elec‐ tronic lock, the whole procedure can be repeated once. If an incorrect code number is enteredn again, swagunit olkthe en AGis locked for e AG. V gcannot does one hour, wa about one hour. That means, it be used.

After s k not l Vo ua during which time thedunit by must remain switched on, the gdisplay ran e extinguishes. The oelectronic lock can be released as described tee ris h t or above. The cycle, a au two attempts, one hour lock, applies again.

4. Descriptions of work:

113

agen lksw Vo by

AG.

Prote cted by

c o p yri gh t .

C op yi

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 “SAFE” appears on the display and after 3 seconds “1000”.

– Enter first digit of four-digit code using station button 1 . Enter 2nd digit using station button 2 , etc.

– Confirm code entry by pressing one of the two buttons -2- for 2 seconds.

The radio is ready for use.

ility ab y li an pt ce

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♦

AG. Volkswagen AG d agen oes ksw not l o gu Note yV b ara d e nte is r o eo h ut disconnected, ra If the radio was removed or the vehicle battery a c s s entered manually. the anti-theft coding no longer needs to be

♦ If the radio is installed in another vehicle, however, the code

number must be entered again manually.

Activate fixed code on “radio system RCD 300” and “radio system RCD 500” as follows: – Switch on radio navigation system using press button -1-.

– “SAFE” appears on digital display.

– After approx. 3 seconds “1000” appears on display.

– With the aid of multifunction buttons -A-, enter the code num‐ ber which can be read off the sticker on the radio card.

In addition to the 4 multifunction buttons, the position of the code number to be entered is represented in the display by a -X-.

– Once the number has been entered correctly, press multifunc‐ tion button -D- next to the word “ENTER”.

– Switch on radio navigation system using press button -1-.

The security code can be found on the equipment card.

– Enter code by turning rotary/push button -2- until number re‐ quired on number list -3- is highlighted and confirm each number by pressing the button briefly.

– Confirm code by turning rotary/push button -2- until “OK” on number list -3- is highlighted and confirm by pressing the but‐ ton briefly.

If the correct code has been entered, the actual radio frequency will appear after a short “learning phase”.

The LED on the top right of the radio-navigation system must flash when the ignition key is removed.

If the diode flashes, the radio navigation system is ready-for-use and the anti-theft coding is activated.

114 4. Descriptions of work:

AG.

Activate fixed code on "radio-navigation system MFD 2" as fol‐ lows:

agen lksw Vo by

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C op yi

The radio is ready for use again and switches to the previous op‐ erating mode.

ht rig py Co t.

r fo ng

– Press the multifunction button repeatedly until the correct number appears in the centre of the display -B-.

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

The code number is stored in the vehicle once it has been entered.

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020

4.39.2

Blaupunkt navigation and radio system “TravelPilot DX-R4/RN S4”

The radio units and radio-navigation systems are supplied with a fixed code. Fixed code means that each unit with an anti-theft coding is programmed with its own code number. This fixed code must be activated after installing.

On the Blaupunkt system “TravelPilot DX-R4/RN S4” activate the fixed code as follows: The security coding of the ready-to-play radio is not activated until the fixed code is entered. The fixed code is to be activated as follows: – Switch on radio navigation system using press button -5-.

AG. Volkswagen AG d agen oes ksw not l o V gu y b ara d nte ise r o eo h t u ra a c s s

pe rm itte d

ility ab y li an pt ce

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– The coding is to be activated in the set-up menu “SECURITY” -arrow- as follows:

rrectness o f i t to the co n f orm spec atio h re n wit

es, in part or in w l purpos hole ercia , is n m ot com

A “basic” or “function menu” appears.

– Press MEN button -3- “TWICE”.

The system switches to the set-up menu.

If the “setting menu” of an audio source or “navigation menu” is already active: – Press MEN button -3- “ONCE”.

The system switches to the set-up menu.

To carry out settings and to select menu options,

in t his d o cu m en

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r te o iva r rp fo ng

– Move the selection bar using the right rotary/push button -4-.

4. Descriptions of work:

115

agen lksw Vo by

AG.

Prote cted by

c o p yri gh t.

C op yi

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 AG. Volkswagen AG d agen oes ksw not l o V gu y b ara d nte ise r o eo h t u ra a c s s

rrectness of i t to the co nform spec at i h re o n wit in t his

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

ility ab y li an pt ce

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– Select menu item “SECURITY” -arrow-.

– Enter code fully.

116 4. Descriptions of work:

Prote cted by

– Carry out the following procedure:

AG.

If an incorrect number has been entered, select the “Reset symbol ←”, and press the ESC button -2-.

agen lksw Vo by

c o p yri gh t.

C op yi

Note

ht rig py Co t.

– Enter code number by turning right rotary/push button in digit display -arrow 1- to mark the digits one after the other. Confirm each time a digit is entered by briefly pressing the right rotary/ push button.

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r fo ng

– Select menu item “CODE” in setup menu “SECURITY” and press rotary/push button -4-.

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 – Confirm code by marking “Return symbol” -2- with rotary/push button and then pressing rotary/push button.

If the correct code number has been entered, the actual status will appear after a short “learning phase” behind “CODE”. ♦ Basic setting is “OFF”, i.e. the code is not activated. ♦ Basic setting is “ON”, i.e. the code is activated.

On the “Sound System” radio for vehicles for USA and Canada, activate the fixed code as follows: AG. Volkswagen AG d agen oes ksw not l o g yV b d "SAFE" and then "1000". There isuara The unit automatically displays e nte is r eo no need to operate any buttons. ho ut ra a c s s – With the aid of station buttons 1 to 4, enter the code number pe rm itte d

on the sticker on the radio card. Press button 1 to enter the first digit of code number, button 2 to enter the second digit etc. es, in part or in w l purpos hole ercia , is n m ot com

rrectness of i t to the co nform spec a t i h re o n in wit thi s

– Press “arrow” button located above “FAD” button. Hold button until anti-theft coding is active. This is indicated by a brief sound.

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– Switch on radio.

If the code number has been entered correctly in the radio, a radio frequency will appear on the display.

On the “Premium Sound System” radio fitted in vehicles from USA and Canada, activate the fixed code as follows: – Switch on radio.

The unit automatically displays "SAFE" and then "1000". There is no need to operate any buttons. r te o iva r rp fo g n

ht rig py Co t.

– Press station button located beneath “OK” in the display (this is normally the last station button). Hold button until anti-theft coding is active. This is indicated by a brief sound.

do c um en

– With the aid of station buttons 1 to 4, enter the code number on the sticker on the radio card. Press button 1 to enter the first digit of code number, button 2 to enter the second digit etc.

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Prote cted by c o py rig ht .

C op yi

If the code number has been entered correctly in the radio, a radio frequency will appear on the display.

AG.

4.40

Tyre pressure loss indicator: performing basic setting

Only valid for Tyre Pressure Loss Indicator with PR number 7K6.

Note ♦ Basic setting of the Tyre Pressure Loss Indicator should not

be performed until “after” the tyre pressure has been corrected to the prescribed values.

♦ If no pressure loss and tyre damage are found after a tyre

pressure warning, the incorrect warning can be rectified by a basic setting.

4. Descriptions of work:

117

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 The tyre pressure monitoring warning lamp compares the speed and the rolling circumference of the individual wheels via the ABS sensors. When the rolling circumference of one wheel is changed this is displayed by the tyre pressure monitoring. The rolling cir‐ n AG. Volkswagen AG do cumference of tyre changes if: e wage s no t gu ara nte eo ra c

ks Vol

by is too low. ♦ The tyre pressure ed

is or

h structural damage. ♦ The tyreahas ut

ss

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pe rm itte d

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♦ The vehicle is loaded more heavily on one side.

♦ Snow chains are fitted. ♦ The temporary spare wheel is fitted. ♦ One wheel per axle has been changed.

The tyre pressure monitoring warning lamp has a yellow warning lamp in the dash panel insert -arrow-. ♦ “FLASHING LIGHT” means that the “INITIAL BASIC SET‐ TING” has not been performed. ♦ A “PERMANENT LIGHTING-UP” in conjunction with a warn‐ ing tone, means “WARNING”, pressure loss has been recog‐ nised, check tyre pressure and perform system basic setting. r te o iva r rp fo ng

– Switch on ignition.

in t his d o cu m en

Carrying out “INITIAL” basic setting:

ht rig py Co t.

c o p yri gh t .

C op yi

– Press buttons ESP and SET simultaneously in the centre con‐ sole and hold for longer than 2 seconds. agen lksw Vo by

AG.

Prote cted by

If the SET button is not in the centre console, it can be found in the glove compartment.

If ESP is not fitted, press TCS button.

The start of basic setting will be confirmed by an acoustic signal.

When switching on ignition again, no warning is indicated.

Perform basic settings – Switch on ignition.

– Press the SET button in the centre console or in the glove compartment for longer than 2 seconds.

118 4. Descriptions of work:

rrectness o f i t to the co n f orm spec atio h re n wit

es, in part or in w l purpos hole ercia , is n m ot com

♦ The wheels on one axle are loaded more heavily (e.g. when towing a trailer or when driving in mountains).

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 The tyre pressure monitoring warning lamp in dash panel insert -arrow- lights up as long as the button is pressed.

The start of basic setting will be confirmed by an acoustic signal.

When switching on ignition again, no warning is indicated.

4.41

Renewing tyre pressure sensors

Tyre pressure sensors must only be renewed on “tyre pressure monitoring system” with PR number 7K3. The “Tyre Pressure Loss Indicator” system offered alternatively with PR number 7K6 has no tyre pressure sensors. The Tyre Pressure Loss Indicator compares the speed and the rolling circumference of the individ‐ ual wheels via the ABS sensors. . Volkswagen AG

Also see self-study programme ⇒ Self-study programme No. kswagen AG Vol 347 ; by

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Note

ed ris ho t au ss

does not gu ara nte eo ra c

pe rm itte d

♦ The tyre pressure sensor is located inside the disc wheel or

(rim).

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be removed.

es, in part or in w l purpos hole ercia , is n m ot com

♦ To remove and install the tyre pressure sensor the tyre must – Work procedure: »Running gear, axles, steering« ⇒ Running gear, axles, steering; Rep. gr. 44 ; Removing and installing tyre pressure sensor »Removing and installing tyre pressure sensor«

4.42

Window wash/wipe system and head‐ light washer system: checking function

Check anti-freeze protection of fluid, replenish fluid ⇒ page 119 . r te o iva r rp fo ng

Headlight washer system: check spray jet settings ⇒ page 122 .

Prote cted by

Special tools and workshop equipment required

AG.

Anti-freeze: checking concentration of fluid, replenishing fluid if necessary

agen lksw Vo by

c o p yri gh t .

C op yi

4.42.1

ht rig py Co t.

Windscreen wiper blades: checking park position ⇒ page 122

4. Descriptions of work:

in t his d o cu m en

Windscreen wash/wipe system: check spray jet settings and ad‐ just if necessary ⇒ page 121 .

119

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 ♦ Refractometer - T10007 A-

Read precise value for the following tests at light/dark boundary.

Using a pipette, place a drop of water on the glass to improve the readability of the light/dark boundary. The light-dark border can be clearly recognised on the “WATERLINE”.

– Check concentration of anti-freeze additive using refractome‐ ter - T10007 A- .

AG. Volkswagen AG d The scale -4- of the refractometer is applicable for the anti-freeze agen oes ksw not l o protection of the window wash/wipe system. g yV

Genuine washer fluid ⇒ ETKA

Water

1 part 1 part 1 part

3 parts 2 part 1 part

– Top up fluid in window wash/wipe system (only if customer requests to do so). r fo ng

Prote cted by

120 4. Descriptions of work:

AG.

Ready-to-use window cleaner (Ready Mix) does not need to be mixed with water.

agen lksw Vo by

c o p yri gh t.

C op yi

Depending on season, a winter product with anti-freeze protection or a summer product with increased cleaning capabilities should be used.

ht rig py Co t.

Use genuine washer fluid ⇒ ETKA throughout all year to fill win‐ dow wash/wipe system.

do c um en

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

-17/-18°C -22/-23 °C -37/-38 °C

or ac

rrectness of i t to the co nform spec at i h re o n wit in t his

Frost protection to

ua ran tee

b ed ris o h t au ss

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Mixing ratio:

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 Note ♦ Genuine washer fluid ⇒ ETKA prevents the spray jets, washer

fluid reservoirs and connecting hoses from freezing.

♦ In vehicles with fan jets, the reservoir must be filled with Gen‐

uine washer fluid, as this fluid has a low viscosity at tempera‐ tures below freezing. Otherwise the complicated spray jet system can become blocked by the crystallised washer fluid, which affects the spray pattern of the spray jet. Genuine wash‐ er fluid ensures that the fan jets remain fully functional at low temperatures.

♦ Genuine washer fluid ⇒ ETKA can also be used in the sum‐

mer. The powerful cleanser easily removes wax and oil resi‐ due from the glass.

♦ Frost protection must be guaranteed to approx. -25°C (approx.

-35°C in countries with an arctic climate) in the windscreen wash/wipe system.

4.42.2

Windscreen wash/wipe system: check‐ ing spray jet settings and adjusting if necessary

Note

If the spray field is uneven due to soiling in the spray jet, remove spray jet, and rinse with water opposite to direction of spray. Sub‐ sequent blowing through with compressed air against the spray‐ AG. Volkswagen AG d jets! ing direction is permitted. Never use items agen to clean the spray o

es n ksw ot g Vol ua by d ran e Windscreen spray jet settings: tee ris o h t or u ac a The spray jets are preset.

However, small differences in height ss

rrectness o f i t to the co n f orm spec atio h re n wit

– If both spray fields are not at same height, adjust spray direc‐ tion upwards or downwards as follows: 1 - Cowl panel in front of windscreen

4 - Bonnet

– Adjust washer jet -3- by turning adjuster -2- using a Torx screwdriver. ♦ “Anti-clockwise” higher.

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♦ “Clockwise” lower.

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3 - Fan jet

r te o iva r rp fo ng

2 - Adjuster, Torx size 8

in t his d o cu m en

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

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ility ab y li an pt ce

may be corrected.

4. Descriptions of work:

121

AG.

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020

4.42.3

Headlight washer system: checking spray jet settings Caution

Only control function of spray jets but do not adjust them.

Washer spray jet: checking settings

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AG. Volkswagen AG d agen oes ksw not l o V gu – Switch on dipped headlight. y b ara d nte ise r o eo h – Operate windscreen washing system. t u ra a c s s wiper lever is hold The headlights are washed if the windscreen pe rm itte d

in “Wipe position” for at least 1.5 seconds.

rrectness of i t to the co nform spec a t i h re o n in wit thi s

es, in part or in w l purpos hole ercia , is n m ot com

The washer jet must spray onto centre of headlights, see -B- and -C-.

If spray pattern deviates from specifications, carry out repair measures.

Note

The same test pattern is also to be used for vehicles with halogen headlights.

Wiper blades: checking park position Note

♦ Every other time the wiper motor is switched off, it moves to a

Prote cted by

♦ When checking, use the normal park position, not the reverse-

park position. If necessary, operate touch-wipe function again.

– Switch window wiper on and off and allow it to adopt park po‐ sition.

– Switch off ignition.

– Check that the distance of the wiper blade ends to plenum chamber cover on lower edge of windscreen are as follows: ♦ Dimension -a- = 0 to 10 mm ♦ Dimension -b- = 10 to 20 mm – Adjust wiper arms if necessary: Adjusting windscreen wiper blades ⇒ Electrical system; Rep. gr.

92 ; Windscreen wiper blades - park position .

Note

For “right-hand drive” vehicles, the allocation is a mirror image!

122 4. Descriptions of work:

AG.

and then slightly upwards again. This reverse-park position must not be used for adjusting or checking the wiper crank.

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c o p yri gh t.

C op yi

♦ To do this, the wiper motor runs downwards into park position

ht rig py Co t.

reverse-park position, which ensures that the wiper blade is switched to the other direction.

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r te o iva r rp fo g n

4.43

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020

4.44

Wiper blade protection: removing Note

There are 3 different versions of wiper blade protection: Version 1: blade protector with 2 securing clips ♦ Identification feature: protective rails with 2 securing elements -arrows 1 + 2-. ⇒ “4.44.1 Wiper blade protection, version 1: removing”, page 124

Version 2: blade protector to slide on ♦ Identification, the blade protector -arrow- is slid on the wiper blade.

AG. Volkswagen AG d agen oes ksw not l o V gu by ara d e nte is r o eo h ut ra a c s s

ility ab y li an pt ce

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⇒ “4.44.2 Wiper blade protection, version 2: removing”, page 124

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

Version 3: transport wiper blade

♦ Identification: the transport wiper blade is fitted without wind deflector and must be replaced by the standard wiper blade.

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

ht rig py Co t.

r fo ng

⇒ “4.44.3 Wiper blade protection, version 3 -transport wiper blade: changing”, page 125

4. Descriptions of work:

123

agen lksw Vo by

AG.

Prote cted by c o p yri gh t.

C op yi

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020

4.44.1

Wiper blade protection, version 1: re‐ moving

– With bonnet closed, switch ignition on and off briefly.

– When engine is switched off, move wiper lever down to touchwipe function within 10 seconds.

The wiper blades move to the service position.

– Fold wiper arm away from windscreen.

Caution

To prevent damage, avoid touching wiper blade.

– Remove upper securing clip upwards and lower securing clip downwards -arrows-.

pe rm itte d

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shown in illustration.

ility ab y li an pt ce

–

AG. Volkswagen AG d agen oes ksw not l o gu yV b ara d e nte is r o eo h ut ra a c s Pull blade protector off wiper blade from bottom to top, as s

– Carefully place wiper arm back onto windscreen.

rrectness of i t to the co nform spec a t i h re o n in wit thi s

4.44.2

es, in part or in w l purpos hole ercia , is n m ot com

– Switch ignition on and briefly operate the wiper lever to move the wipers back to park position. Switch off ignition again.

Wiper blade protection, version 2: re‐ moving

– With bonnet closed, switch ignition on and off briefly. r te o iva r rp fo g n

The wiper blades move to the service position.

Prote cted by c o py rig ht .

C op yi

124 4. Descriptions of work:

AG.

To prevent damage, avoid touching wiper blade when doing this.

agen lksw Vo by

Caution

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– Fold wiper arm away from windscreen.

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– When engine is switched off, move wiper lever down to touchwipe function within 10 seconds.

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 . Volkswage

n AG – Pull off blade protector downwards from wiper blade, agen as shown AG does ksw not l o V gu in illustration. by a

d ise

ran tee or ac

r – Carefully place wiper arm back onto ho windscreen. ut sa

rrectness of i t to the co nform spec at i h re o n wit in t his

4.44.3

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

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ility ab y li an pt ce

s – Switch ignition on and briefly operate wiper lever to move windscreen wipers back to park position. Switch off ignition again.

Wiper blade protection, version 3 -trans‐ port wiper blade: changing

– With bonnet closed, switch ignition on and off briefly.

– When engine is switched off, move wiper lever down to touchwipe function within 10 seconds.

The wiper blades move to the service position.

ht rig py Co t.

r fo ng

do c um en

– Fold out wiper arm from windscreen.

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AG.

Prote cted by

c o p yri gh t.

C op yi

– Depending on type, turn wiper blade with lip upwards and pull it off. Or detach the wiper blade at the hinged point by pressing the locking element -1- in the holder -2- and pulling out the wiper blade.

– Slide the standard wiper blade into mounting and ensure that it engages audibly. Or turn wiper blade with lip downwards onto stop.

Caution

Do not touch the wiper blade as doing so could damage it.

– Carefully place wiper arm back onto windscreen.

– Switch ignition on and briefly operate wiper lever to move windscreen wipers back to park position. Switch off ignition again.

4. Descriptions of work:

125

un le

Headlight adjustment: checking halogen headlights

rrectness of i t to the co nform spec a t i h re o n in wit thi s

es, in part or in w l purpos hole ercia , is n m ot com

pe rm itte d

4.45

ility ab y li an pt ce

AG. Volkswagen AG d agen oes ksw not l o V gu y b ara d Jetta 2013 ➤ , Jetta nte ise 2015 ➤ r o eo h Maintenanceau-t Edition 01.2020 ra c s s

Note

♦ Additional weights are no longer used. ♦ Instead, a different inclination setting on the headlight adjust‐

ment unit is used.

♦ If the maintenance tables are used, the settings are displayed

in the vehicle-specific maintenance list.

♦ In the US, Canadian and Mexican markets SAE-compliant

headlights are used.

Test and adjustment prerequisites ⇒ page 126 Headlight adjustment (ECE): checking ⇒ page 126

Test and adjustment conditions

AG.

Prote cted by

4.45.1

agen lksw Vo by

c o p yri gh t.

C op yi

Adjusting halogen headlights ⇒ page 128

•

Tyre pressure OK

•

Lenses must not be damaged or dirty.

•

Reflectors and bulbs OK.

•

The vehicle must be rolled forward and backward several me‐ tres or front and rear springs must be bounced fully several times so that springs settle.

•

Vehicle and headlight adjuster must be on a level surface.

•

Vehicle and headlight adjuster must be aligned.

•

Inclination must be set.

•

Refer to the ⇒ operating instructions for headlight adjustment units .

4.45.2

Headlight adjustment (ECE): adjusting

Special tools and workshop equipment required ♦ Headlight adjustment unit - VAS 5046 A♦ Headlight adjustment unit - VAS 5047 A♦ Headlight adjustment unit - VAS 621 001Note

For certain export markets, halogen headlights with manually regulated headlight range control are not offered.

– Check headlight height adjustment by setting the maximum level and monitoring the headlights' light.

– If fitted, then set the headlight range control thumb wheel to position 0 .

The inclination on the headlight adjustment unit is set according to the fuel level in the fuel tank.

126 4. Descriptions of work:

ht rig py Co t.

Headlight adjustment (SAE): checking ⇒ page 127

do c um en

r te o iva r rp fo g n

♦ The headlight adjustment is subject to a separate charge.

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 Inclination setting for ECE-compliant headlights Fill level of fuel gauge

Inclination

0 to 1/2 1/2 to 1

1.2 % 1.0 %

Check the following: – Whether, with the dipped beam switched on, the horizontal bright/dark boundary contacts the dividing line -1- of the test area and – Whether the breaking point -2- between the horizontal part of the bright/dark boundary on the left and the rising part on the right lies on the vertical line of the central point -3-. The bright core of the light beam must be to the right of the vertical line.

Note

After correct adjustment of dipped beams, the centre point of the main beam must lie on the centre mark -3-.

4.45.3

Headlight adjustment (SAE): checking

Special tools and workshop equipment required ♦ Headlight adjustment unit - VAS 5046 A♦

pe rm itte d

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Note

not gu ara nte eo ra c ility ab y li an pt ce

olksw k l o yV Headlight adjustment unit - VAS 621 001db ise r o h t au ss

agen AG. V ♦ Headlight adjustmentswunit agen- VAS 5047 A-AG does

♦ The VOL/VOR marking is visible on the outside the headlight. es, in part or in w l purpos hole ercia , is n m ot com

ant headlights.

♦ For certain export markets, halogen headlights with manually

regulated headlight range control are not offered.

– Check headlight height adjustment by setting the maximum level and monitoring the headlights' light.

– If fitted, then set the headlight range control thumb wheel to position 0 .

The inclination on the headlight adjustment unit is set according to the fuel level in the fuel tank. r te o iva r rp fo g n

Inclination for SAE VOL halogen headlights Inclination

0 to 1/2 1/2 to 1

0.9 % 0.7 %

do c um en

Fill level of fuel gauge

rrectness of i t to the co nform spec a t i h re o n in wit thi s

♦ The lateral adjustment mechanism is sealed on SAE-compli‐

4. Descriptions of work:

127

ht rig py Co t.

agen lksw Vo by

AG.

Prote cted by

c o p yri gh t.

C op yi

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 VOL: Visual Optical Aim Left -1– Check whether the left horizontal light-dark border touches the separating line -1- in the test area of the headlight adjustment unit.

Inclination for SAE VOR halogen headlights Fill level of fuel gauge

Inclination

0 to 1/2 1/2 to 1

0.2 % 0.0 %

VOR: Visual Optical Aim Right -2– Check whether the right horizontal light-dark border touches the separating line -2- in the test area of the headlight adjust‐ ment unit.

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

agen lksw Vo by

AG.

Prote cted by

c o p yri gh t .

C op yi

128 4. Descriptions of work:

ht rig py Co t.

r fo ng

Check that both headlights move evenly when manually operated headlight range control is functioning.

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

Note

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Halogen headlights: adjusting

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4.45.4

n AG. Volkswagen AG do es n wage s k l ot g o yV ua b d ran ir se tee o h t or u ac a ss

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 Adjusting right headlight: The adjustment bolts for the left headlight are a mirror image. ♦ Lateral adjustment screw (hexagon socket insert) of bright/ dark boundary for dipped beam -1- (sealed for the NAR mar‐ ket) ♦ Height adjustment screw (hexagon socket insert) of bright/ dark boundary for dipped beam -2– Turn height adjustment screw -2- until setting is correct.

AG. Volkswagen AG d agen oes ksw not l o V gu by ara d e nte is r o eo In some markets, the adjustment bolt for lateral adjustment is h ut ra a -1- encapsulated. Lateral adjustment is not permissible here. c s s

Note

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– Turn lateral adjustment screw -1- until setting is correct.

rrectness of i t to the co nform spec a t i h re o n in wit thi s

4.46

es, in part or in w l purpos hole ercia , is n m ot com

– Then check lateral adjustment and, if necessary, correct with adjuster screw -1-.

Headlight adjustment: checking gas dis‐ charge headlights Note

♦ Additional weights are no longer used.

♦ Instead, a different inclination setting on the headlight adjust‐

ment unit is used.

♦ If the maintenance tables are used, the settings are displayed ♦ In the US, Canadian and Mexican markets SAE-compliant ♦ The headlight adjustment is subject to a separate charge.

AG.

Headlight adjustment (ECE): checking ⇒ page 130

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Test and adjustment prerequisites ⇒ page 129

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headlights are used.

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in the vehicle-specific maintenance list.

Headlight adjustment (SAE): checking ⇒ page 130 Adjusting gas discharge headlights ⇒ page 132

4.46.1

Test and adjustment conditions

•

Tyre pressure OK

•

Headlight lenses must not be damaged or dirty.

•

Reflectors and lights OK

•

The initialisation of the headlight range control must have been completed. 1)

•

The vehicle must be rolled forward and backward several me‐ tres or front and rear springs must be bounced fully several times so that springs settle.

•

Vehicle and headlight adjuster must be on a level surface.

•

Vehicle and headlight adjustment unit must be aligned.

•

Inclination must be set.

4. Descriptions of work:

129

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 •

Event memory must be cleared.

•

If the headlight adjustment unit has an adjustment mode, se‐ lect it.

•

Refer to the ⇒ operating instructions for headlight adjustment units .

1) During the initialisation, the step motors for the headlight range

control are reset to dipped beam position. The initialisation of the Volkswagstart headlight range control is performed during en AGor after AG.vehicle does agen ksw an "on" signal is applied to terminal 15. not l o V

4.46.2

by ed ris o th au

Headlight adjustment (ECE): adjusting s

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s Special tools and workshop equipment required

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♦ Headlight adjustment unit - VAS 5046 Aes, in part or in w l purpos hole ercia , is n m ot com

♦ Headlight adjustment unit - VAS 5047 A-

rrectness of i t to the co nform spec a t i h re o n in wit thi s

♦ Headlight adjustment unit - VAS 621 001♦ Vehicle diagnostic tester The inclination on the headlight adjustment unit is set according to the fuel level in the fuel tank.

Inclination setting for ECE-compliant gas discharge headlights, LED headlights and DLA headlights Inclination

0 to 1/2 1/2 to 1

1.0 % 1.0 %

Test pattern with dipped headlights Prote cted by c o py rig ht .

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– With the dipped beam switched on, the lowest part of the hor‐ izontal light-dark border must be aligned with the dividing line -1- of the test area.

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AG.

– The breaking point -2- between the horizontal part of the lightdark border on the left and the slope on the right should be on the vertical line passing through the centre mark.

Note

To simplify the determination of the breaking point -2-, cover and uncover left (from driver perspective) half of the headlight a few times. Then check dipped beam again.

4.46.3

Headlight adjustment (SAE): checking

Special tools and workshop equipment required ♦ Headlight adjustment unit - VAS 5046 A♦ Headlight adjustment unit - VAS 5047 A♦ Headlight adjustment unit - VAS 621 001♦ Vehicle diagnostic tester

130 4. Descriptions of work:

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Check the following:

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Fill level of fuel gauge

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 Note ♦ The VOL/VOR marking is visible on the outside the headlight. ♦ The lateral adjustment mechanism is sealed on SAE-compli‐

ant headlights.

The inclination on the headlight adjustment unit is set according to the fuel level in the fuel tank.

Inclination setting for SAE-compliant VOL gas discharge head‐ lights, LED headlights and DLA headlights Fill level of fuel gauge

Inclination

0 to 1/2 1/2 to 1

0.7 % 0.7 %

VOL: Visual Optical Aim Left -1– Check whether the left horizontal light-dark border touches the separating line -1- in the test area of the headlight adjustment unit.

Inclination setting for SAE-compliant VOR gas discharge head‐ lights, LED headlights and DLA headlights

AG. Volkswagen AG d agen oes ksw not l Inclination o gu yV b ara d e nte is r o eo h ut 0.0 % ra a c s s

VOR: Visual Optical Aim Right -2-

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– Check whether the right horizontal light-dark border touches the separating line -2- in the test area of the headlight adjust‐ ment unit.

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0.0 %

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0 to 1/2 1/2 to 1

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Fill level of fuel gauge

4. Descriptions of work:

131

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Prote cted by c o py rig ht .

C op yi

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020

4.46.4

Headlights with gas discharge bulbs: adjusting

Carrying out basic setting of headlight range control: Note

If the display is not as shown in the procedure: ⇒ Operating in‐ structions for vehicle diagnostic tester ODIS Service

AG. Volkswagen AG d agen oes ksw not l o gu yV b ara d e nte is r o eo h ut ra a c s s

rrectness o f i t to the co n f orm spec atio h re n wit

Adjusting right headlight:

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Connect vehicle diagnostic tester ⇒ page 25 .

Switch on ignition.

Carry out identification of vehicle.

Enter task data, or select “Without task”.

Select “Control units”.

Select “Headlight range control”.

Select “Guided Functions”.

Select “Basic settings”.

Follow instructions in “Guided functions” mode.

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– – – – – – – – –

The adjustment bolts for the left headlight are a mirror image. ♦ Lateral adjustment screw (hexagon socket insert) of bright/ dark boundary for dipped beam -1- (sealed for the NAR mar‐ ket) ♦ Height adjustment screw (hexagon socket insert) of bright/ dark boundary for dipped beam -2r te o iva r rp fo ng

In some markets, the adjustment bolt for lateral adjustment is -1- encapsulated. Lateral adjustment is not permissible here.

Note ♦ Adjustment of the left headlight is carried out in the same se‐

quence.

♦ The adjustment bolts for the left headlight are a mirror image.

132 4. Descriptions of work:

AG.

– Then check lateral adjustment and, if necessary, correct with adjuster screw -1-.

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– Turn lateral adjustment screw -1- until setting is correct.

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Note

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– Turn height adjustment screw -2- until setting is correct.

♦ Additional weights are no longer used. ♦ Instead, a different inclination setting on the headlight adjust‐

ment unit is used.

♦ If the maintenance tables are used, the settings are displayed

in the vehicle-specific maintenance list.

♦ The headlight adjustment is subject to a separate charge.

Test and adjustment conditions ⇒ page 133 Check headlight adjustment ⇒ page 133 .

Adjusting fog lights and other additional lights ⇒ page 134 . r fo ng

Test and adjustment conditions Prote cted by c o py rig ht .

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•

Tyre pressure OK

•

Lenses must not be damaged or dirty.

•

Reflectors and bulbs OK.

•

The vehicle must be rolled forward and backward several me‐ tres or front and rear springs must be bounced fully several times so that springs settle.

•

Vehicle and headlight adjuster must be on a level surface.

•

Vehicle and headlight adjuster must be aligned.

•

Inclination must be set.

•

Refer to the ⇒ operating instructions for headlight adjustment units .

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AG.

4.47.2

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4.47.1

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Note

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Checking fog lights and other auxiliary lights

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4.47

AG. Volkswagen AG d agen oes ksw not l o gu Jetta 2013 ➤ , Jetta 2015 ➤ yV b ara d e nte is r Maintenance - Edition 01.2020 o eo h ut ra a c s s

Headlight adjustment: checking

Special tools and workshop equipment required ♦ Headlight adjustment unit - VAS 5046 A♦ Headlight adjustment unit - VAS 5047 A♦ Headlight adjustment unit - VAS 621 001The inclination on the headlight adjustment unit is set according to the fuel level in the fuel tank.

Inclination setting for fog lights Fill level of fuel gauge

Inclination

0 to 1/2 1/2 to 1

2.2 % 2.0 %

4. Descriptions of work:

133

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 Fog lights: – Check whether the upper light-dark border touches the setting line and runs horizontally over the entire width of the test screen.

Other additional lights:

Fog lights and other auxiliary lights: ad‐ justing

Fog light in bumper, left:

rrectness of i t to the co nform spec at i h re o n wit in t his

4.47.3

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n AG. Volkswagen AG do es n wage s k l ot g Additionally retrofitted lights of other systems must be checked y Vo ua b d ran and set according to valid guidelines. ir se tee o h t or u ac a ss

Location of adjustment screw on right fog light is a mirror image.

– Turn adjustment screw -arrow A- to adjust beam range.

There is no provision for lateral adjustment.

Other additional lights

Carry out following procedure: – Open sliding sunroof.

134 4. Descriptions of work:

Prote cted by

♦ Cleaning and pull-in cable - VAS 6620-

AG.

Special tools and workshop equipment required

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c o p yri gh t .

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Sliding sunroof drains: checking for blockage, cleaning if necessary

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4.48

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Additionally retrofitted lights of other systems must be checked and set according to valid guidelines.

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 – Check sliding sunroof drain holes -arrows- for dirt and clean if necessary.

– Pour tap water into sliding sunroof drains and check if almost the same quantity of water flows out of the wheel housings.

If this is the case, the test is completed. If no water or only a small amount flows out of the wheel housings, perform the following work routine: – Remove plenum chamber cover ⇒ General body repairs, ex‐ terior; Rep. gr. 50 ; Plenum chamber cover .

Note

Removal and installation of plenum chamber is performed as a separate charge.

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pe rm itte d

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do c um en

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rrectness of i t to the co nform spec a t i h re o n in wit thi s

es, in part or in w l purpos hole ercia , is n m ot com

– To press out dirt, guide cleaning and fitting tool - VAS 6620onto drain valves by pushing and pulling it slowly.

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– If fitted, remove cover -1- by loosening fasteners -A and B-.

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4. Descriptions of work:

135

AG.

Prote cted by c o p yri gh t.

C op yi

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020

AG. Volkswagen AG d agen oes ksw not l o gu yV b ara d e nte is r o eo h ut ra a c s s

rrectness o f i t to the co n f orm spec atio h re n wit

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– Drains -arrows- are located on the left and right side, inside the plenum chamber.

– Check plenum chamber drains -arrows- for dirt and clean if necessary.

– To check, pour tap water again through the sliding sunroof drain holes.

r te o iva r rp fo ng

Resetting service interval display without vehicle diagnostic test‐ er , up to ►2013 ⇒ page 137 .

Resetting service interval display without vehicle diagnostic test‐ er , as of 2014► ⇒ page 138 .

Service interval display: Recoding ⇒ page 140 .

4.49.1

Service interval display: resetting using vehicle diagnostic tester

– Connect vehicle diagnostic tester ⇒ page 25 .

– Switch on ignition.

– Select »Guided Fault Finding«.

If the display is not as shown in the procedure: ⇒ Operating in‐ structions for diagnostic tester – Select one after another:

136 4. Descriptions of work:

AG.

Resetting service interval display with vehicle diagnostic tester ⇒ page 136

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Service interval display: resetting/recod‐ ing

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4.49

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Install in reverse order of removal.

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 ♦ Brand ♦ Model ♦ Model year ♦ Engine code – Confirm vehicle identification.

– Select one after another: Vehicles up to ►2013 ♦ “Dash panel insert” ♦ “Resetting service interval display” Vehicles as of 2014► ♦ “Dash panel insert” ♦ Select the respective service which is to be reset.

All vehicles – Carry out adaptation according to the information of “Guided functions”.

Ending adaption – Select »GoTo« and press »End«.

– Switch off ignition and separate diagnosis connections. . Volkswagen AG gen AG a ksw Vol y b ed ris o h After the ignition is switched on, the type of service is no longer t au dash panel insert. displayed in the distance display in the s s

– Switch on ignition.

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With rocker switch on windscreen wiper lever or using buttons in the multifunction steering wheel – Select “Settings” menu using rocker on windscreen wiper lever or

AG.

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c o p yri gh t.

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– Confirm resulting security question again with “OK” button.

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– Mark menu item “Reset” in sub-menu “Service” and reset service interval display by pressing “OK” button -1- in wind‐ screen wiper lever or in multifunction steering wheel -5-.

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– Select “Settings” menu using buttons in the multifunction steering wheel.

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Resetting service interval display with‐ out vehicle diagnostic tester , up to ►2013 urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

4.49.2

does not gu ara nte eo ra c

With function buttons on dash panel insert

4. Descriptions of work:

137

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 – With ignition switched off, press and hold button -3-.

– Switch on ignition.

– Release button -3- and press clock setting button -1- once briefly.

The service interval display is now in the resetting mode.

After a short time the display switches back to the original display.

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Resetting service interval display with‐ out vehicle diagnostic tester , as of 2014► un le

4.49.3

AG. Volkswagen AG d agen oes ksw not l o V gu y b ara d nte ise r o eo h t u ra a c s s

Oil change service interval display: resetting

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With function buttons on dash panel insert: ♦ On vehicles without text messages on dash panel insert dis‐ play – With ignition switched off, press and hold button -3-.

– Switch on ignition.

– Release button -3- and briefly press button -1- within 20 sec‐ onds.

The service interval display is now in the resetting mode.

After a short time the display switches back to the original display. r te o iva r rp fo ng

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138 4. Descriptions of work:

AG.

A confirmation prompt is displayed on the dash panel insert.

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– Release button -3-.

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– Switch on ignition.

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– With ignition switched off, press and hold button -3-.

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♦ On vehicles with text messages on dash panel insert display

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 – Confirm by pressing button -1- in windscreen wiper lever

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Resetting inspection service interval display With function buttons on dash panel insert:

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AG. Volkswagen AG d agen oes ksw not l o V – or by pressing button -5in the multifunction gu steering wheel. y b ara d nte ise r o eo The service interval display is now in the resetting mode. h t u ra a c s s a short time the display switches back to the original After display.

– Switch off ignition.

– Switch on hazard warning lights.

– Press and hold button -3-.

– Switch on ignition.

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

♦ On vehicles without text messages on dash panel insert dis‐ play

– Release button -3- and briefly press button -1- within 20 sec‐ onds.

– Switch off hazard warning lights.

The service interval display is now in the resetting mode.

r fo ng

After a short time the display switches back to the original display. ♦ On vehicles with text messages on dash panel insert display c o p yri gh t.

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– Press and hold button -3-.

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– Switch on hazard warning lights.

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– Switch off ignition.

– Switch on ignition.

– Release button -3-.

A confirmation prompt is displayed on the dash panel insert.

4. Descriptions of work:

139

AG. Volkswagen AG d agen oes ksw not l o V gu by ara d e nte is r o eo h ut ra a c s Confirm by pressing button -1- in windscreen wiper lever s

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020

rrectness of i t to the co nform spec a t i h re o n in wit thi s

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–

– or by pressing button -5- in the multifunction steering wheel.

– Switch off hazard warning lights.

The service interval display is now in the resetting mode.

– Switch on ignition.

– Touch “Guided functions” field on screen.

Note

If the display is not as shown in the procedure: ⇒ Operating in‐ structions for vehicle diagnostic tester – Select one after another: ♦ Brand ♦ Model ♦ Model year ♦ Engine code – Confirm vehicle identification.

– Select one after another: ♦ “Dash panel insert” ♦ “Adapting service interval extension” – Carry out adaptation according to the information of “Guided functions”.

Ending adaption – Select »GoTo« and press »End«.

– Switch off ignition and separate diagnosis connections.

140 4. Descriptions of work:

AG.

– Connect vehicle diagnostic tester ⇒ page 25 .

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Service interval display: recoding

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4.49.4

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After a short time the display switches back to the original display.

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 Changing values for maximum distance to be driven (km) until next oil change service (fixed) during delivery inspection – Connect vehicle diagnostic tester ⇒ page 25 .

– Switch on ignition.

– Touch the “Guided functions” field on the screen.

Note

If the display is not as shown in the procedure: ⇒ Operating in‐ structions for vehicle diagnostic tester – Select one after another: ♦ Brand ♦ Model ♦ Model year ♦ Engine code – Confirm vehicle identification.

– Select one after another: ♦ “Dash panel insert” ♦ “Identify control unit” ♦ “Guided Functions” ♦ “Oil change service (fixed)” – Follow instructions in “Guided functions” mode.

– “1” Reset oil change service (fixed). . gen AG – Follow instructions in “Guided functions” swamode.

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– Select “No”.

– Carry out adaptation according to the information of “Guided functions”.

Ending adaption

– Select »GoTo« and press »End«.

– Switch off ignition and separate diagnosis connections.

4.50

Sliding sunroof: checking function, cleaning and greasing guide rails

– Brush

– Workshop vacuum cleaner, e.g. wet and dry vacuum cleaner.

AG.

– Krytox grease - G 052 141 A2- for seals.

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c o p yri gh t .

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– Lubricating paste - G 060 751 A2- for guide rails.

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– Lint-free cloth

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Special tools, testers, measuring instruments and auxiliary items required

in t his d o cu m en

es, in part or in w l purpos hole ercia , is n m ot com

rrectness o f i t to the co n f orm spec atio h re n wit

– Select value for maximum distance to be driven until next oil change service, according to specifications valid in your coun‐ try.

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y db The current values for maximum distance to be driven (km) until ise r o next oil change service are shown h in the display of the vehicle t au diagnostic tester. ss

4. Descriptions of work:

141

Prote cted by

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 – Isopropanol for cleaning seals.

Note

Modify commercially-available brush (approx. 15 mm wide) using workshop means (angle approx. 40°) Caution

In order to prevent the vehicle interior from being soiled hold a cloth under the respective work area.

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With the glass panel open, lubricate the front first then move the glass panel to the rear.

– Remove residual grease and dirt from glass sunroof seal -arrow- using isopropanol and a lint-free cloth.

– Apply a »thin« coat of Krytox grease - G 052 141 A2- on all sections of glass sunroof seal -arrow- that can be reached us‐ ing a commercially available brush.

– After applying grease, ensure that no »white grease residue« is visible on the seal.

– Remove any excess Krytox grease from the seal using a lintfree cloth.

Cleaning and greasing guide rail c o p yri gh t.

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– Remove residual grease and dirt from guide rail using isopro‐ panol and a lint-free cloth. (if necessary, remove sand and dust from the guide rail using a workshop vacuum cleaner).

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– Apply lubricating paste - G 060 751 A2- on inner side of guide rail -arrow- using a commercially available brush.

AG.

142 4. Descriptions of work:

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– Open glass sunroof completely.

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

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Note

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Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020

n AG. Volkswagen AG do es n wage s k l ot g o yV ua b d ran ir se tee o h t or u ac a ss

rrectness of i t to the co nform spec at i h re o n wit in t his

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– Apply lubricating paste - G 060 751 A2- on outer side of guide rail -arrow- using a commercially available brush.

– Apply lubricating paste - G 060 751 A2- on lateral guide rail of sliding headliner -arrow- using a commercially available brush.

– Remove any excess lubricating paste from guide rails using a lint-free cloth.

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4.51

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– Repeat the process on the other side of the vehicle.

Snow filter for fresh air blower

Description of work – ⇒ Heating, air conditioning; Rep. gr. 87 ; Front heater and air conditioning unit; Removing and installing filter element .

4. Descriptions of work:

143

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020

4.52

Track rod ends: checking clearance, firm seating and boots

Carry out following procedure: – Check play by moving track rods and wheels with the vehicle raised (wheels hanging free). Clearance: zero clearance – Check attachment.

– Check that boots -arrow- are not damaged and are seated correctly.

4.53.1

Auxiliary heater: Setting weekday in menu of dash panel insert, Jetta 2011►

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

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Auxiliary heater: setting weekday in menu of dash panel insert

As the weekday in the menu for the auxiliary heater is not linked to the time and date setting for the dash panel insert, it must be set separately.

Setting weekday using buttons on multifunction steering wheel: Button -5- is used to confirm menu options.

Press arrow buttons -1- -2- and -4- to change the menu.

1. Select main menu:

– Switch on ignition. A vehicle symbol is displayed.

– Press “OK” button -5- in multifunction steering wheel. r fo ng

Prote cted by

– Press arrow buttons -1- until menu “Setting start time” is dis‐ played.

– Select “weekday”.

Setting weekday using buttons on windscreen wiper lever: Button -1- is used to confirm the menu items.

Rocker lever -2- is used to change the menu.

1. Select main menu:

144 4. Descriptions of work:

AG.

2. Select weekday:

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c o p yri gh t.

C op yi

– Press “OK” button -5- in multifunction steering wheel.

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– Press respective arrow buttons -2- and -4- repeatedly in mul‐ tifunction steering wheel until “Auxiliary heater” menu is dis‐ played.

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

4.53

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Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 – Switch on ignition. A vehicle symbol is displayed.

– Press button -1- once.

– To return to main menu, press rocker switch -2- and hold for about one second. Or select menu item “Back” and press but‐ ton -1-.

– Press rocker switch -2- up or down to mark a menu item.

The marked menu option is found between the two horizontal lines. Additionally there is a triangle on the right.

– Mark menu item “Auxiliary heater” and press button -1- in windscreen wiper lever to confirm.

2. Select weekday: – Press rocker switch -2- up or down to mark menu item “Setting start time”.

– Select “Weekday” and confirm with button -1-.

4.54

Dust and pollen filter: cleaning housing and renewing filter element

Procedure ⇒ Heating system; Rep. gr. 80 ; Repairing heating system; Re‐ moving and installing dust and pollen filter Note

For technical reasons it is possible that several cross references are not directed to the correct chapter. In this case select the pro‐ cedure manually in the information.

AG. Volkswagen AG d agen oes

4.55

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Note

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♦ The transportation mode is responsible for assuring the start‐

ing capability of vehicle.

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es, in part or in w l purpos hole ercia , is n m ot com

♦ Battery discharging is reduced by the transportation mode,

because electrical consumers are switched off.

♦ All vehicle functions which are not necessarily used during

vehicle transportation and require no-load voltage or battery capacity are switched off with the activated transportation mode, with regard to the service life of battery.

♦ These are especially all functions in the vehicle which can re‐

duce the battery capacity when being misused.

♦ Examples are radios, electronically operated flaps and attach‐

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If the display is not as shown in the procedure: ⇒ Operating in‐ structions for vehicle diagnostic tester

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Note

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Procedure

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ments and anti-theft alarm systems which can produce faults during transportation.

4. Descriptions of work:

145

AG.

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 VAS PC Connect vehicle diagnostic tester ⇒ page 25 .

Switch on ignition.

Touch “Guided fault finding” button on screen.

Carry out identification of vehicle.

Touch ►

– – – – – – – – –

Touch “GoTo” button on screen.

Select “Function/component selection”.

Select “Body”.

Select “Electrical system”.

Select “Systems capable of self-diagnosis”.

AG. Volkswagen AG d agen oes Select “Data bus diagnostic interface”. ksw not l o gu yV b ara d Select “Data bus diagnostic interface, functions”. e nte is r o eo h Select “Switch transportation mode off/on”. ut ra a c s s Follow instructions in “Guided fault finding”. pe rm itte d

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– – – – –

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es, in part or in w l purpos hole ercia , is n m ot com

Procedure for event entry “Loading mode active P169A00” – Switch transport mode on again.

– Switch ignition off for 10 seconds.

– Switch transport mode off again.

– Switch on ignition again for 10 seconds.

After this procedure is carried out the event entry “Loading mode active P169A00” is no longer stored.

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146 4. Descriptions of work:

in t his d o cu m en

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The vehicle diagnosis tester may need to remain connected for further procedures or tests.

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020

4.56

Transportation devices: removing block‐ ing pieces from springs on front axle

Blocking pieces are fitted to front axle springs of vehicles with sports running gear. These vehicles are identified by a warning tag on the mirror “arrow”.

Note

The blocks prevent spring compression and possible damage to the vehicle when it is driven onto a vehicle transporter or railcar.

WARNING

The blocking pieces must be removed without reservation be‐ fore delivering the vehicle. A notice reading “Warning!” is at‐ tached to the interior rear view mirror and clearly draws attention to this.

Carry out following procedure: Note AG. Volkswagen AG d agen oes ksw not l o V gu y b ara d e nte ris Ensure that the surface of the springs is nothodamaged. eo t u ra a c s s

♦ There is no requirement to remove the wheels. ♦

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– Relieve weight on springs by raising vehicle with a hoist.

rrectness of i t to the co nform spec a t i h re o n in wit thi s

Door arrester: grease.

Perform the following procedure:

– Lubricate door arrester at positions -1-, -2-, -3- and -4- with universal oil spray - G 000 115 A2- . ht rig py Co t.

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c o p yri gh t.

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Ensure universal oil penetrates by moving door several times over all detents.

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4.57

es, in part or in w l purpos hole ercia , is n m ot com

– Push blocking piece -arrow- off coil spring.

4. Descriptions of work:

147

AG.

Prote cted by

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 – Wipe off excess universal oil with a cloth.

– Then lubricate door arrester rollers with lubricating paste - G 000 150- at positions marked with an -arrow-.

Simple door arrester

– Remove residual grease and dirt from door arrester using iso‐ propanol and a lint-free cloth.

– Apply lubricating paste - G 060 751 A2- in upper and lower parts of door arrester.

4.58.1

Clock and date: setting AG. Volkswagen AG d agen oes ksw not l o V gu y b ara d nte ise r o eo h t u ra a c s s

Clock and date: Setting, Jetta 2011►

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Clock with buttons in dash panel insert

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4.58

pe rm itte d

The clock can be set when the time is displayed in the dash panel insert and is not overlaid with another display.

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es, in part or in w l purpos hole ercia , is n m ot com

The time is set using buttons -1- and -2- in the dash panel insert.

– Press button -1- to mark the hours on dash panel insert dis‐ play.

– Press button -3- briefly to advance the time one hour. Keep the button pressed to fast forward through the hours.

– Press button -1- again to select minute display.

– Press button -3- briefly to advance the time one minute.

– Keep the button pressed to fast forward through the minutes.

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148 4. Descriptions of work:

in t his d o cu m en

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– Press button -1- again to finish setting the time.

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 Setting clock and date with buttons on windscreen wiper lever: – Switch on ignition.

– Press button -2- for 2 seconds to open the main menu.

– With button -2-, select “Settings” menu. Confirm with button -1-.

– Press button -2- to select the menu “Time” and confirm using button -1-.

– Now mark menu item “Hours” by pressing button -1-, set cor‐ rect hour using button -2- and confirm with button -1-.

– For the menu option “Minutes” it is the same procedure.

– The menu “Settings” can be closed via the menu option “back”. n AG. Volkswagen A

G do e es n button -1-. wagdisplay – Select “MFD” as current and confirm with o olks t gu ara nte eo ra c

V by

ed – Switch off ignition. ris

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wheel:

– Switch on ignition.

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tho au s s and date using buttons on multifunction steering Setting clock

– Select menu option “Time” with buttons -2- and -4-.

– Confirm selection with button -5-.

– Press button -5- to confirm “Hours” and set the correct hour using buttons -2- and -4-.

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

– Press button -5- repeatedly until menu for “Settings” appears.

– Press button -5- and select minute setting, which is the same procedure as for setting the hours.

– The menu can be closed with button -1-.

– Switch off ignition.

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Underbody: inspecting for damage to underbody sealant, underbody panels, routing of lines, plugs

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Caution

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During inspection, also check floor pan, wheel housings and sills.

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4.59

♦ Always ensure that all lines are secured in their mount‐ ings, all plugs are available and that there is no visible damage on the underbody. ♦ Faults found must always be rectified (repair measure).

This inhibits corrosion and rusting through.

4. Descriptions of work:

149

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 Always ensure that there are no cracks, flaking and corrosion of undercoating on the sealing caps -arrows-.

4.60

Toothed belt: renew

♦ Only applies to engine codes CWVA, CWVB, CZCA and CZDA. Camshaft drive toothed belt (petrol engines): renewing ⇒ page 150 Coolant pump toothed belt (petrol engines): renewing ⇒ page 150

4.60.1

Camshaft drive toothed belt: Renew

– ⇒ ; Rep. gr. 15 ; Toothed belt drive; Removing and installing toothed belt

4.60.2

Toothed belt drive for coolant pump: re‐ new.

– ⇒ ; Rep. gr. 19 ; Coolant pump, regulation of cooling system

4.61

Toothed belt: Checking

Camshaft drive belt: checking ⇒ page 150

AG. Volkswagen AG d agen oes ksw not l o gu y V151 Coolant pump toothed belt: checking ⇒ page b ara d e nte is r o eo h ut ra a c s s

Camshaft drive toothed belt: Check un le

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4.61.1

es, in part or in w l purpos hole ercia , is n m ot com

rrectness o f i t to the co n f orm spec atio h re n wit

Procedure

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♦ Only applies to engine codes CWVA, CWVB, CZCA and CZDA. – Detach hoses from retainer -3-.

– Unscrew bolt -2-.

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150 4. Descriptions of work:

in t his d o cu m en

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– Release clips -arrows- and remove upper toothed belt guard -1-.

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 – Use securing bolt on pulley to turn crankshaft in direction of engine rotation. Check entire toothed belt for the following: ♦ Cracks, cross-sectional breaks, cracks (coating) -arrow♦ Side contact ♦ Fraying of carcass ♦ Cracks (in teeth base) -arrow♦ Layer separation (toothed belt body, tensile cords) ♦ Surface cracks (synthetic coating) ♦ Oil and grease marks Note

If faults are found, it is absolutely necessary to renew the toothed belt. This can avoid breakdowns and malfunctions. The replace‐ ment of a toothed belt is a repair measure.

Assemble in reverse order of dismantling.

Torque setting

Nm

Bolt for toothed belt guard

8

AG. Volkswagen AG d agen oes ksw not l o V gu by ara d e nte is r o eo h ut ra Only applies to engine codes CWVA, CWVB, CZCA and a c s s CZDA. un le

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Procedure

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♦

Coolant pump toothed belt: checking

– Release hose clamps -1, 2- and remove air pipe.

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– Free air hose from air pipe.

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4.61.2

4. Descriptions of work:

151

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pe rm itte d

Prote cted by

Note ♦ Risk of chemical damage to coolant pump seal caused by in‐

gress of oil between coolant pump and cylinder head.

♦ If one or both O-rings are damaged, renew crankcase breather

hose.

♦ Moisten new O-rings with engine oil when installing.

– Cover coolant pump with a cloth.

– Lay wiring harness to one side -arrows-.

– Unscrew bolts -1, 3- and remove cover -2- for toothed belt for coolant pump.

152 4. Descriptions of work:

AG.

– Unscrew bolts -arrows- and remove crankcase breather hose.

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– Press release tabs and disconnect hose -1- for activated char‐ coal filter.

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es, in part or in w l purpos hole ercia , is n m ot com

– Release catches -arrows- and remove air pipe.

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– Disconnect connector -1-.

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Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020

n AG. Volkswagen AG do es n wage s k l ot g o yV ua b d ran ir se tee o h t or u ac a ss

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 – Turn crankshaft by the bolt of the crankshaft toothed belt in the direction of the engine and check the entire toothed belt for the following: ♦ Cracks, cross-sectional breaks, cracks (coating) -arrow♦ Side contact ♦ Fraying of carcass ♦ Cracks (in teeth base) -arrow♦ Layer separation (toothed belt body, tensile cords) ♦ Surface cracks (synthetic coating) ♦ Oil and grease marks

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n AG. Volkswagen AG do es n wage s k l ot g o yV ua b d ran Note ir se tee o h t or u ac a s s If faults are found, always renew toothed belt. This can avoid

Assemble in reverse order of dismantling.

Torque setting

Nm

Bolt for toothed belt guard Bolt for crankcase breather

4.62

8 9

Spark plugs: Renew

Renewing spark plugs, 1.4 l TSI engines ⇒ page 154 . ♦ Only applies to engine code CAXA. Renewing spark plugs, 1.4 l TSI engines ⇒ page 156 .

Renewing spark plugs, 1.4 l TSI engines and 1.6 l SRE engines ⇒ page 158 .

AG.

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Renewing spark plugs, 1.6 l SRE engines ⇒ page 161 .

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♦ Only applies to engine codes CWVA, CWVB, CZCA and CZDA

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♦ Only applies to engine code CTHD.

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urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

breakdowns and malfunctions. The replacement of a toothed belt is a repair measure.

♦ Only applies to engine codes CFNA and CFNB. Special tools and workshop equipment required ♦ Spark plug socket - 3122 B-

4. Descriptions of work:

153

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020

es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

4.62.1

AG. Volkswagen AG d agen oes ksw not l o V gu by ara d e nte is r o eo h ut ra a c s s

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♦ Torque wrench - V.A.G 1331-

Renewing spark plugs, 1.4 l TSI engines

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♦ Only applies to engine code CAXA.

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AG.

154 4. Descriptions of work:

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– Remove upper engine cover ⇒ page 90 .

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♦ Tapered roller bearing puller - T10094A-

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♦ Assembly tool - T10118-

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Special tools and workshop equipment required

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 Removing – Place puller - T10094 A- on ignition coil with output stage -arrow-.

– Pull out ignition coil with output stage slightly.

– Fit assembly tool - T10118- as shown in illustration.

–

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Note

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–

n AG. Volkswagen AG do es n wage s k l ot g o Carefully release connector locking mechanism, and pull off yV ua b d ran connector. ir se tee o h t or u socket and extension Unscrew spark plugs using spark plug ac a s s 3122 B- .

Please observe disposal instructions!

Installing

– Screw in new spark plugs using spark plug socket and exten‐ sion - 3122 B- , and tighten them to specified torque ⇒ page 156 .

Note

♦ When installing new spark plugs, regrease ignition coils with

output stage using silicone paste ⇒ ETKA .

♦ New ignition coils with output stage are supplied greased and r fo ng

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– Apply a thin bead of silicone paste on the circumference of the sealing hose of the ignition coil with output stage -arrow-.

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need no subsequent greasing.

4. Descriptions of work:

155

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Prote cted by

c o p yri gh t .

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Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 – Fit puller - T10094 A- onto ignition coil with output stage.

– Fit connector on ignition coil with output stage until it is heard to engage.

– Push ignition coil with output stage in direction of -arrow- into cylinder head.

Note

Ensure that the cable guide for ignition coils with output stages is routed correctly.

– Reinstall engine cover panel ⇒ page 90 .

Torque setting

Nm

Spark plugs in cylinder head Bolt for ignition coil with output stage

30 10

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Spark plugs: renewing, 1.4 l TSI engines pe rm itte d

♦ Only applies to engine code CTHD. Special tools and workshop equipment required

♦ Tapered roller bearing puller - T10094 A-

AG.

156 4. Descriptions of work:

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– Remove motor cover panel ⇒ page 90 .

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Removing

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es, in part or in w l purpos hole ercia , is n m ot com

♦ Assembly tool - T10118-

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4.62.2

AG. Volkswagen AG d agen oes ksw not l o V gu by ara d e nte is r o eo h ut ra a c s s

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 – Unscrew securing bolts -1- from connection for crankcase breather and from non-return valve.

– Pull connector -2- off turbocharger air recirculation valve N249- , and pull off hose connection -2-.

– Carefully pull hose -4- off intake manifold connection.

Caution

To prevent damage to the connection and to vacuum hose, do not use sharp-edged tools when pulling hose off.

– Place puller - T10094 A- on ignition coil with output stage -arrow-.

– Pull out ignition coil with output stage slightly.

. Volkswagen AG gen AG d

swashown in illustration. oes no kas – Fit assembly tool - T10118t Vol

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e – Carefully release connector locking mechanism, and pull off antee ris tho or connector. u a a

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Caution

– Unscrew spark plugs using spark plug socket and extension 3122 B- .

Note

Please observe disposal instructions!

Installing

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Note

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– Screw in new spark plugs using spark plug socket and exten‐ sion - VAS 3122B- , and tighten them to specified torque ⇒ page 158 .

rrectness of i t to the co nform spec a t i h re o n in wit thi s

es, in part or in w l purpos hole ercia , is n m ot com

Ensure that the cables are not kinked or damaged.

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♦ When installing new spark plugs, regrease ignition coils with agen lksw Vo by

output stage using silicone paste ⇒ ETKA .

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♦ New ignition coils with output stage are supplied greased and AG.

need no subsequent greasing.

4. Descriptions of work:

157

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 – Apply a thin bead of silicone paste on the circumference of the sealing hose of the ignition coil with output stage -arrow-.

– Fit puller - T10094 A- onto ignition coil with output stage.

AG. Volkswagen AG d agen oes ksw not l o V gu by ara d e nte is r o eo h ut ra a c s s

Further installation is carried out in reverse order of removal.

AG.

– Push hose -2- onto intake manifold connection -3-.

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– Push rubber grommet -1- into hose -2-.

Torque setting

Nm

Spark plugs in cylinder head

25

4.62.3

Renewing spark plugs, 1.4 l TSI engines and 1.6 l SRE engines

♦ Only applies to engine codes CWVA, CWVB, CZCA and CZDA Special tools and workshop equipment required

158 4. Descriptions of work:

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– Push ignition coil with output stage in direction of -arrow- into cylinder head.

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

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– Fit connector on ignition coil with output stage until it is heard to engage.

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 ♦ Tapered roller bearing puller - T10530-

Removing – Loosen hose clips -1- and -2-, and remove air pipe.

AG. Volkswagen AG d agen oes ksw not l o gu yV b ara d e nte is r o eo h ut ra a c s s

– Unscrew bolts -2-.

rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en

urposes, in part or in wh ole, cial p is n mer m ot p o c erm or e t a itte v i r d p

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– Unplug electrical connectors -1-.

– Tighten knurled nut -2- in -direction of arrow-.

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– Push puller - T10530- as far as stop into hole in ignition coil -1-.

4. Descriptions of work:

159

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AG.

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C op yi

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 – Pull ignition coil on puller - T10530- in -direction of arrow- out of cylinder head cover.

Repeat step for all ignition coils with output stage.

Note ♦ Observe installation position of ignition coils with output stage! ♦ Ensure that the cables are not kinked or damaged.

– Unscrew spark plugs using spark plug socket - 3122 B- .

Installing

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output stage using silicone paste ⇒ ETKA . es, in part or in w l purpos hole ercia , is n m ot p om c r erm o e t itte iva d pr

♦

n AG. Volkswagen AG do es n wage s k l ot g o yV ua b d ran Note ir se tee o h t or u ac a s s When installing new spark plugs, regrease ignition coils with

♦ The applicable silicone paste is stated in the ETKA along with

the corresponding ignition coil and/or spark plug.

rrectness of i t to the co nform spec at i h re o n wit in t his

– Screw in new spark plugs and tighten them to specified torque using spark plug socket - 3122 B- ⇒ page 161 .

– Apply a thin bead of silicone paste on the circumference of the sealing hose of the ignition coil with output stage -arrow-.

– Align and insert all ignition coils with output stage one after another loosely into spark plug hole.

Prote cted by

160 4. Descriptions of work:

AG.

– Install air pipe -2-.

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– Connect connector -1-.

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– Tighten bolt -2- of ignition coil with output stage to specified torque ⇒ page 161 .

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– Press ignition coils with output stage onto spark plugs evenly by hand (do not use any tools).

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 – Fit hose clips -1- and -3-.

Torque setting

Nm

Spark plugs in cylinder head Bolt for ignition coil with output stage

22 8

4.62.4

Spark plugs: renewing, 1.6 l manifold in‐ jection engines ks AG. Vol wagen AG d agen oes

kswCFNA and CFNB. ♦ Only applies to engine codes Vol by ed ris o th au

Removing

The spark plugs are located under ignition coils with output stages -arrows-.

Observe installation position of ignition coils with output stages!

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Note

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es, in part or in w l purpos hole ercia , is n m ot com

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– Press onto catch ss -arrows- and remove cover -1-.

not gu ara nte eo ra c

4. Descriptions of work:

161

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C op yi

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 – Pull ignition coils with output stages off spark plugs using puller - T10094 A- -1-.

rrectness o f i t to the co n f orm spec atio h re n wit

es, in part or in w l purpos hole ercia , is n m ot com

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– First press connector -2- in direction of ignition coils with output . Volkswagen AG stages, then press onto catch by hand and detachaconnector. gen AG do

– Unscrew spark plugs using spark plug socket - 3122 B- .

Note

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– Screw in new spark plugs using spark plug wrench - 3122 Band tighten to specified torque. agen lksw Vo by

AG.

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Torque setting

Nm

Spark plugs in cylinder head

25

Note ♦ When installing new spark plugs, regrease ignition coils with

output stage using silicone paste ⇒ ETKA .

♦ The applicable silicone paste is stated in the ETKA along with

the corresponding ignition coil and/or spark plug.

162 4. Descriptions of work:

in t his d o cu m en

Installing

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Observe relevant disposal regulations.

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 – Apply a thin bead of silicone paste on the circumference of the sealing hose of the ignition coil with output stage -arrow-.

– Fit connector onto ignition coils with output stages.

– Insert ignition coils with output stages into cylinder head.

– Align ignition coils with output stages in respective recesses of cylinder head cover.

– Carefully set ignition coils with final output stages onto spark plugs by hand. They must be felt to engage.

– Install spark plug cover.

4.63

Fault memory of all systems: reading with vehicle diagnostic tester , correct‐ ing possible faults according to repair AG. Volkswagen AG d n e g oes guidelinesVolkswa not y db ise r tho au

Procedure

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– Connect vehicle diagnostic tester ⇒ page 25 . ss

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– Select “self-diagnosis” system.

– Read “equipment configuration list”.

– Repair all faults according to repair guidelines.

Caution

The vehicle must always be delivered to the customer with event memory cleared.

Static faults If one or more static faults are found in the fault memory, we rec‐ ommend in agreement with the customer to rectify these faults using guided fault finding.

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– Press “Continue” > button again to reach the test plan.

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If only sporadic faults or notes are stored in the event memory and the customer has no complaints in conjunction with the elec‐ tronic vehicle system, clear event memory.

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– Select “Vehicle self-diagnosis”.

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– Now finish guided fault finding using GoTo button and then End. AG.

All event memories are read again.

Now it is confirmed on display that all sporadic faults have been cleared. The diagnosis log can be sent automatically “online”.

The vehicle system test is completed.

4. Descriptions of work:

163

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5

Exhaust emissions test

This chapter provides information on the following subjects: Exhaust emissions test for petrol engines ⇒ page 164 Note ♦ Please observe the country specific legal regulations. ♦ The exhaust emissions test described below has been created

according to the legal regulations valid in Germany.

Exhaust emissions test intervals Vehicles with regulated catalytic converter or vehicles with diesel engine: ♦ 3 years after initial registration and then every 2 years. ♦ Vehicles for commercial passenger transport, e.g. taxis: every 12 months

5.1

Exhaust emissions test for petrol en‐ gines

Special tools and workshop equipment required ♦ Exhaust gas testing station L - VAS 7320 ANote ♦ The following description refers to vehicles fitted with “On‐

board diagnosis” OBD.

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♦

Test conditions

All test conditions and data required for exhaust emissions test are found on EET data sheet for the respective engine.

•

For bar code reading the EET data sheet must be printed out.

•

Automatic gearbox: selector lever in “P” position

•

Manual gearbox: gear lever in neutral

•

Parking brake applied

•

Hybrid vehicles: the EET is to be performed on the combustion engine.

– Perform exhaust emissions test according to instructions on display.

164 5. Exhaust emissions test

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♦ Registration number

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– Enter the following data:

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Vehicle data input

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♦ All work to be performed is displayed by the emissions testing

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AG. Volkswagen AG d agen oes ksw not l o gu yV ara The OBD monitors all components and epart d b systems influenc‐ nte s i r ing the exhaust emissions quality. tho eo u ra a c s s It is possible to carry out an exhaust emissions test only when

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 ♦ Key numbers ♦ Vehicle identification number ♦ Fuel type ♦ Mileage (km) The following vehicle data can be found in the vehicle registration certificate part 1:

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Specified data input for EET There are different ways to enter the specified data: ♦ 1. By manual input ♦ 2. By bar code input from EET data sheet ♦ 3. Through ELSA web service Note

♦ To use the ELSA web service, the exhaust gas testing station ♦ The ELSA web service automatically transmits the data for the

specific vehicle via the network to the respective mask. c o p yri gh t .

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Manual specified data input for EET:

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L which is used for the exhaust emissions test must be inte‐ grated in the workshop network.

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♦ Type and version “Field D2 (type only)”, “Field 2.2 (code for field D.2)”

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All test conditions and data required for exhaust emissions test can be found in the ⇒ Data sheets for exhaust emissions test for respective engine.

– Perform manual data input according to instructions on dis‐ play.

– Enter displayed values on EET data sheet in column “Test values for exhaust emissions test” on display as follows: 1-

Test speed (idling speed)

2-

Warm-up phase for catalytic converter

3-

Engine temperature

4-

Increased idling speed

5-

CO content at increased idling speed

6-

Lambda at increased idling speed

7-

Idling speed

8-

Select regulating probe type; either “Step-type probe” or “Broad-band probe”.

9-

Lambda probe value 5. Exhaust emissions test

165

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 Specified data input for EET as bar code: – If specified data for EET are available as bar code, read bar code of EET data sheet with bar code reader.

All data required are shown on display.

Inspection – Inspect all exhaust emissions relevant components.

– Check if exhaust system is fitted and complete and check for AG. Volkswagen AG d leaks and damage. agen o Procedure – Start the engine.

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If hybrid vehicle starts in »E-Mode«, combustion engine must be activated for EET.

– Close bonnet.

– Take up driving position.

– Wear seat belt.

– Selector lever in position “P”.

– Operate brake pedal.

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– On hybrid vehicles, open bonnet to make sure that only the combustion engine is activated.

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166 5. Exhaust emissions test

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– Open bonnet again.

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– Press accelerator pedal to »kick-down« position.

Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020

6

Glossary

These explanations only apply to “Maintenance Manual”. They are not necessarily generally valid!

Term

Explanation ABS

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(Anti-lock brake system): the ABS is a regulating system in the brake system that prevents locking when braking. This helps to maintain directional stability and steerability.

All-wheel drive Term to be used in place of “Haldex” with immediate effect. Legal implications make this coupling step necessary. The term may nevertheless appear in older documents but need not be replaced.

TCS Traction control system: prevents the wheels from slipping when the vehicle is driven off.

ATF Automatic transmission fluid: gear oil for automatic gearboxes kswagen AG AG. Voltest EET Exhaust wemissions does agen s k not l o gu yV AUS 32 Abbreviation for “aqueous urea solution” b ara with an urea concentration of 32.5%, see also d e nte ris(AdBlue®) ⇒ page 167 o eo th u ra a AdBlue® Is an invented name. c ss This fluid is also called “NOx reducing agent AUS 32”, “AUS 32” or “Diesel Exhaust Fluid” for the USA. AdBlue® is a clear reducing agent which is used for exhaust treatment to reduce nitrogen oxides emissions and particulates.

AdBlue® is a registered trademark of the VDA (Verband der Automobilindustrie - German association of the automotive industry) in the USA, Germany, the European Union and other countries.

The AdBlue urea solution is not mixed with diesel fuel, but is carried in a separate tank in the vehicle.

ATF level Filling level of ATF in gearbox BEV Battery Electric Vehicle: vehicle powered by electric energy CNG Compressed Natural Gas CO Carbon monoxide: is produced when fuels containing carbon are not combusted com‐ pletely.

Common rail Refers to a common high-pressure injection line “rail”, which supplies all cylinders of the “CR” relevant cylinder bank with fuel Diesel exhaust flu‐ Designation in the USA for the NOx reducing agent AUS 32, or (AdBlue®) id DIN Deutsches Institut für Normung e.V. (German Standards Authority) DLA Dynamic Light Assist: a system with variable road illumination allows the vehicle to be driven permanently with main beam without dazzling oncoming traffic.

DPF Diesel particulate filter DS Direct shift DSG Dual clutch gearbox ATA Anti-theft alarm ECE Economic Commission for Europe ETKA Electronic parts catalogue Part no.

Abbreviation for part number EN European standard EOBD European On-Board Diagnosis ESP Electronic stabilisation programme (prevents potential vehicle skidding by targeted in‐ tervention in the brake and engine management systems).

FAME Fatty acid methyl ester HEV Hybrid Electric Vehicle MM Maintenance manual LongLife service The LongLife service enables extremely long inspection or oil change intervals, depend‐ ing on individual driving style and conditions under which the vehicle is used. For the LongLife service a special engine oil is required.

6. Glossary

167

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Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 Explanation

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QG1

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PR No.

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OBD-II PHEV

(Onboard diagnosis); the OBD monitors all components influencing the exhaust emis‐ sions quality.

American onboard diagnosis Plug-in Hybrid Electric Vehicle: a vehicle with hybrid drive whose battery can also be recharged externally using mains electricity.

Abbreviation for production control number. It identifies among other things optional equipment, country-specific deviations Particulate matter: soot particulate value for diesel engine emissions Particulate reduction system Vehicles are “not” factory-fitted with components for LongLife service. For maintenance, the intervals based on time and distance (non-flexible intervals) apply.

Vehicles are factory-fitted with active LongLife service. This means vehicles have a flex‐ ible service interval display and are fitted with the following components: ♦ Flexible service interval display in dash panel insert ♦ Engine oil level sensor ♦ Brake lining wear indicator

QG2

The LongLife service is not factory-activated. This means vehicles have a non-flexible service interval display (service intervals based on time and distance) and are fitted with the following components: ♦ Non-flexible service interval display in dash panel insert ♦ Engine oil level sensor ♦ Brake lining wear indicator

QG3

The LongLife service is not factory-activated. This means vehicles have a non-flexible service interval display (service intervals based on time and distance) and are fitted with the following components: ♦ Non-flexible service interval display in dash panel insert ♦ Brake lining wear indicator

® Registered trademark symbol Readiness code 8-digit binary code which indicates if all exhaust relevant diagnoses have been performed by the electronic engine management.

RON Research Octane Number Measurement for knock resistance of petrol SPF Particulate filter TPMS, TPLI Tyre Pressure Monitoring System, Tyre Pressure Loss Indicator SAE Society of Automotive Engineers: association which creates proposals/guidelines for im‐ plementing legal requirements (e.g. standards).

SCR With the SCR process (selective catalytic reduction) the noxious nitrogen oxides emis‐ sions are reduced to a great extent and are converted to steam and nitrogen by the urea solution.

A special urea solution (AdBlue®) is injected into the exhaust system upstream of a spe‐ cial catalytic converter.

168 6. Glossary

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MPI NAR NSC NOx reducing agent AUS 32 NOx reducing agent AUS 32 OBD

Light emitting diode Liquefied Petroleum Gas (Malfunction indicator light); American designation for exhaust emissions warning lamp K83 Multi-point injection North American region National Sales Company Designation of aqueous urea solution according to DIN ISO 22241-1, see also (AdBlue®) ⇒ page 167 Designation of aqueous urea solution according to DIN ISO 22241-1, see also (AdBlue®) ⇒ page 167

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LED LPG MIL

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Jetta 2013 ➤ , Jetta 2015 ➤ Maintenance - Edition 01.2020 Term

Explanation Intake manifold injection system (indirect injection system) Super Ultra Low Emission Vehicle TSI turbocharger: charging only with turbocharger TSI twincharger: charging with turbocharger and compressor Charging with turbocharger and natural gas injection system Turbo diesel engine - direct injection Ultra low emission vehicle German Association of the Automotive industry Volkswagen Extended service interval Zero Emission Vehicle Assembly

TGI

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TDI ULEV VDA VW ESI ZEV ASSY

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PFI SULEV TSI

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