Trencor T16 Surface Miner Parts Manual 7053-0101 - PDF DOWNLOAD

T16 Surface Miner Parts Manual

American Augers 135 US Route 42 West Salem, Ohio 44287 www.americanaugers.com

Released April 2023

Revision 00

7053-0101

Table of Contents Preface............................................................... 4 Seals and Filters................................................... 7 Seal Kits ....................................................... 8 Filters......................................................... 10 Decals.............................................................. 11 Decals - View 1 ............................................ 12 Decals - View 2 ............................................ 14 Digging Attachments ........................................... 17 Surface Miner Attachment .............................. 18 Digging Chain Asm ....................................... 20 Boom Primary .............................................. 22 Drum, Asm, Surface Miner, T16 ....................... 24 Guard......................................................... 26 Water Tank Assembly .................................... 28 Fast Fill Kit .................................................. 30 Conveyor Covers Kit...................................... 32 Sprocket Kit ................................................. 34 Digging Drive Section .......................................... 37 Digging Drive Assembly ................................. 38 Headshaft Assembly...................................... 40 Differential Output - View 1.............................. 42 Differential Output - View 2.............................. 44 Countershaft Assembly .................................. 46 Idler Tensioner Assembly................................ 48 Tensioner Inner Assembly............................... 50 Powertrain Section .............................................. 53 Powertrain Assembly - View 1 ......................... 54 Powertrain Assembly - View 2 ......................... 56 Powertrain Assembly - View 3 ......................... 58 Air Intake Assembly....................................... 60 Cooling System - View 1................................. 62 Cooling System - View 2................................. 64 Engine Grille Installation................................. 66 Battery & Tanks - View 1................................. 68 Battery & Tanks - View 2................................. 70 Battery & Tanks - View 3................................. 72 Battery Assembly Mount................................. 74 Handrail Assembly ........................................ 76 Hydraulic Tank Assembly................................ 78 Step Assembly ............................................. 80 Side Oil Cooler ............................................. 82 Tractor Section ................................................... 85 Tractor Assembly.......................................... 86 Mainframe - View 1 ....................................... 88 Mainframe - View 2 ....................................... 90 Mainframe - View 3 ....................................... 92 Mainframe - View 4 ....................................... 94 Light Mount Kit ............................................. 96 Driveshaft Catch Base ................................... 98 Firewall Installation...................................... 100 Covers Installation ...................................... 102 Undercarriage Assembly - View 1 ................... 104 Undercarriage Assembly - View 2 ................... 106 Undercarriage Assembly - View 3 ................... 108 Boom Hood Installation .................................110 Boom Hood Assembly ..................................112

Cylinder Hoist Kit .........................................114 Shims Adjust Kit ..........................................116 Depth Indicator Assembly ..............................118 Cab Installation - View 1 ............................... 120 Cab Installation - View 2 ............................... 122 Cab Installation - View 3 ............................... 124 Cab Installation - View 4 ............................... 126 Universal Cab Assembly - View 1 ................... 128 Universal Cab Assembly - View 2 ................... 130 Universal Cab Assembly - View 3 ................... 132 Universal Cab Assembly - View 4 ................... 134 Cab Guard Assembly................................... 136 Trencor AC Kit............................................ 138 Wipers, Washer Assembly ............................ 140 Glass Installation ........................................ 142 Insulation Kit .............................................. 144 Pressurizer Relocation Kit............................. 146 Remote Maintenance Upgrade Kit .................. 148 Spring Loaded Gate Kit ................................ 150 Spring Loaded Gate Asm RH ........................ 152 Spring Loaded Gate Asm LH ......................... 154 Camera Relocation Kit ................................. 156 Camera Mount Asm .................................... 158 Camera Mount Asm .................................... 160 Arctic Fox Install - View 1.............................. 162 Arctic Fox Install - Detail A ............................ 164 Arctic Fox Install - Detail B ............................ 166 Arctic Fox Install - Detail C ............................ 168 Arctic Fox Install - Detail D ............................ 170 Arctic Fox Schematic - View 1........................ 172 Arctic Fox Schematic - View 2........................ 174 Arctic Fox Electrical Controls ......................... 176 ColdweatherHeater Frame - View 1 ................ 178 ColdweatherHeater Frame - Detail A............... 180 ColdweatherHeater Frame - Detail B............... 182 ColdweatherHeater Frame - Detail C............... 184 Actuated Stairs Kit - View 1 ........................... 186 Actuated Stairs Kit - Detail A.......................... 188 Light Mount Asm......................................... 190 Hydraulic Section.............................................. 193 Hydraulic Schematic - 1................................ 194 Hydraulic Schematic - 2................................ 196 Electrical Section .............................................. 199 Electrical Assembly ..................................... 200 Electrical Section ........................................ 202 Chassis Patchcord Assemblies ...................... 218 Cabin Patchcord Assemblies......................... 220 Appendix ........................................................ 223 Tightening Guidelines .................................. 224 SAE Bolt Torque ......................................... 225 Metric Bolt Torque ....................................... 226 Prevailing Torque Locknut Torque................... 227 Lug Nut Torque........................................... 229 Assembly Methods...................................... 230 DW Registration Card .................................. 237

Page 3

Preface Serial Number Plate Location

Serial Number Plate located inside cab

Always include machine serial number when ordering parts.

Due to our continuing product improvement, machine specifications are subject to change without notice.

Rev. No. 00

01

Description of Change This manual applies to SN T16–186.

Page 4

ID0759931

WARRANTY CERTIFICATE FORM-176 14January2015

PARTS: 2 YEARS / 2,000 HOURS LABOR: 1 YEAR / 1,000 HOURS ENGINE AND TRANSMISSION: 2 YEARS / 2,000 HOURS RACK AND PINION: 5 YEARS / 10,000 HOURS

Warranty Terms and Conditions – The Manufacturer shall not be responsible for any damage resulting to or caused by its products by reason of installation, improper storage, unauthorized service, alteration of products, neglect or abuse, or use of the product in a manner inconsistent with its design. This warranty does not extend to any component parts not manufactured by the Manufacturer; however the Manufacturer’s warranty herein shall not limit any warranties made by the manufacturers of component parts which may extend to Buyer.

THE FOREGOING WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES AND NO REPRESENTATIONS, GUARANTEES, OR WARRANTIES EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO A WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, ARE MADE BY THE MANUFACTURER IN CONNECTION WITH THE MANUFACTURE OR SALE OF ITS PRODUCTS. No employee, distributor, or representative is authorized to change this warranty in any way or grant any other warranty on behalf of the Manufacturer.

Claims for defects in material and workmanship shall be made in writing to the Manufacturer within ten business days of the discovery of defect. The Manufacturer may either send a service representative or have the product returned to its factory at the Buyer’s expense for inspection. If the product has not been returned within 30 days of receipt of written notice, the product will no longer be eligible for the warranty claims. If, upon receipt, judged by the Manufacturer to be defective in material or workmanship, the product will be replaced or repaired at the option of the Manufacturer, free from all charges except authorized transportation.

The remedies of the Buyer set forth herein are exclusive and are in lieu of all other remedies. The liability of the Manufacturer whether in contract, tort, under any warranty, or otherwise shall not extend beyond its obligation to repair or replace, at its option, any product or part found by the Manufacturer to be defective in material or workmanship. The Manufacturer shall not be liable for cost of installation and/or removal or be responsible for direct, indirect, special or consequential damage of any nature. Under no circumstances shall the Manufacturer be liable for lost or anticipated profits.

01

Page 5

ID0677478

Welcome This manual contains illustrated parts lists to help you select quality American Augers replacement parts for your equipment. Using other replacement parts will lessen the productivity of your equipment.

• Descriptions and specifications in this book were current at publication. However, American Augers reserves the right to improve equipment, so this manual might not reflect the most current improvements.

• The drawings in this manual are the property of American Augers and may not be reproduced, published or disclosed to others without express authorization from American Augers.

• Filters and Seal Kits are listed in the front of the Parts Manual.

• Parts may be hidden on drawings for clarity.

• Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering American Augers replacement parts: • Specify parts you need by part number and description, not by illustration reference numbers.

• Have equipment model and serial number on hand to help ensure you get the right parts for your machine whether it’s old or new.

• Order genuine American Augers replacement or repair parts from your authorized Ditch Witch dealer.

PARTS SALES INFORMATION If you need assistance in locating a dealer, visit our website at www.ditchwitch.com or write to the following address: The Charles Machine Works, Inc. Attn: Marketing Department PO Box 66 Perry, OK 73077–0066 USA

This product and its use may be covered by one or more patents at: http:// charlesmachine.works/patents/.

01

Page 6

ID0677598

Seals and Filters Table of Contents Seal Kits ........................................................... 8

01

Filters ..............................................................10

Page 7

ID0677598

Seal Kits Bill Of Material Number: T6010001 PART

8HC50005 22000063 8HX30036 “

AU116052 30-1605-1228 " "

T3131003

8FL20038 8FL20039 “ 8PH60088 8PH60087 8PH60089 8PH60090 8PH50091

01

KIT OR PART 8HS54904 T0051016 8HC50005-01 22000064 8HX30036-08 8HX30036-09 12000508 30-412-7129 30-1602-1016 AU116052-01 30-1605-1416 30-1605-1431 30-1605-1228-42 8HS51232 8HS51241 T6131010 30-1602-1094 30-1602-1111 8HS51283 8HS51381 T3131003-02 8HS51157 AU130337 AU130338 8HS11096 8FL20038-02 8FL20039-02 8FL20039-04 8PH60077-01 8PH60087-01 8PH60077-01 8PH60077-01 AU111519 8HS51248 8HS50245 8HM60090-01

DESCRIPTION SEAL,O-RING,VITON,-904 SIZE SEAL, O-RING, FUEL TANK SEAL KIT, GREASE CYLINDER KIT, SEAL - CYLINDER RUBBER SEAL, CAC RUBBER SEAL, LOCKING GROOVE CAP, SEAL SEAL, O-RING SEAL, SEAL KIT, 10" BORE, 4" ROD SEAL, O-RING SEAL SEAL, INPUT, DIFFERENTIAL SEAL,O RING,BUNA N,-232 SIZE 70 SEAL,O-RING,BUNA N,-241 SIZE 70 HOUSING, BEARING, DIFF. CAP, SEAL - DIFFERENTIAL SEAL SEAL,O-RING,BUNA N,-283 SIZE SEAL,O-RING,BUNA N, -381 SIZE SEAL KIT, BRAKE ASSEMBLY SEAL,O-RING,BUNA-N,-157 SIZ SEAL, SHAFT 11.75"ODX10.5"ID SEAL, SHAFT 12.5"ODX10.5"ID SEAL, 10.5 X 12 X .625 NITRILE KIT,SEAL,BUNA,F/UT319 SERIES KIT,SEAL,BUNA,F/UR209 SERIES O-RING,HEAD TO BOWL SEAL KIT, 90 SERIES 100CC PUMP KIT,OVERHAUL,GASKETS/SEALS SEAL KIT, 90 SERIES 100CC PUMP SEAL KIT, 90 SERIES 100CC PUMP KIT, SEAL - PUMP SEAL,O-RING,BUNA N,-248 SIZE SEAL,O-RING,5.017"X .103",28-P SEAL,O-RING,250MM X 5MM

Page 8

LOCATION AIR INTAKE ASSEMBLY BATTERY TANKS BOOM HOOD CAB INSTALLATION COOLING SYSTEM COOLING SYSTEM COUNTERSHAFT COUNTERSHAFT COUNTERSHAFT CYLINDER HOIST DIFFERENTIAL OUTPUT DIFFERENTIAL OUTPUT DIFFERENTIAL OUTPUT DIFFERENTIAL OUTPUT DIFFERENTIAL OUTPUT DIFFERENTIAL OUTPUT DIFFERENTIAL OUTPUT DIFFERENTIAL OUTPUT DIFFERENTIAL OUTPUT DIFFERENTIAL OUTPUT DIFFERENTIAL OUTPUT FAST FILL KIT HEADSHAFT ASSEMBLY HEADSHAFT ASSEMBLY HEADSHAFT ASSEMBLY HYDRAULIC TANK ASSEMBLY MAINFRAME ASSEMBLY MAINFRAME ASSEMBLY POWERTRAIN POWERTRAIN POWERTRAIN POWERTRAIN POWERTRAIN POWERTRAIN POWERTRAIN UNDERCARRIAGE

ID0760012

Notes:

Page 9

Filters Bill Of Material Number: T6010001 Differential Output Assembly (Bill Of Materials: T6130004) COMPONENT 8PP70012

ELEMENT 8PP70012-01

DESCRIPTION FILTER ELEMENT, 3 MICRON

Powertrain Assembly (Bill Of Materials: T6060001) COMPONENT 8NG60053 “ “ 8NG70046 “ 8PH60088 8PH60089 8PH60090

ELEMENT 8NG40015-6 8NG60053-02 8NG60053-03 8NG70046-01 8NG70046-02 8PH60084-01 8PH60084-01 8PH60084-01

DESCRIPTION ELEMENT, OIL FILTER FILTER, FUEL WATER SEPARATOR FILTER, FUEL, ULTRA HIGH EFFICIENCY FILTER, ASSEMBLY, COMPLETE FILTER, TRANSMISSION, ELEMENT FILTER, ELEMENT H1P165 FILTER, ELEMENT H1P165 FILTER, ELEMENT H1P165

Air Intake Assembly (Bill Of Materials: T6060004) COMPONENT 30-1760-5009 “

ELEMENT 30-1760-5009-01 30-1760-5009-02

DESCRIPTION ELEMENT, PRIMARY, AIR CLEANER VALVE, VACUATOR, AIR CLEANER

Hydraulic Tank Assembly (Bill Of Materials: T0051011) COMPONENT 8FL20038

ELEMENT 8FL51011-01

DESCRIPTION ELEMENT,HYD,5 MICRON ABS,6KPSI

Mainframe Assembly (Bill Of Materials: T6030002) COMPONENT 21000079 8FL20037 8FL51011 8FL50003 8FL20039

8PP70012

ELEMENT 21000395 8FL20037-01 8FL51011-01 8FL50003-01 8FL20031-1 8FL20035 8FL50003-01 8PP70012-01

DESCRIPTION ELEMENT, FILTER-OIL, 100 MESH INDICATOR,SWITCH,FILTER,17PSI ELEMENT,HYD,5 MICRON ABS,6KPSI ELEMENT,FILTER,F/8FL50003,50µm ELEMENT,FILTER,6 MICRON ABS ELEMENT,SPIN-ON,33um,B-1000 ELEMENT,FILTER,F/8FL50003,50µm FILTER 3 MICRON FILTER ELEMENT

Covers Installation (Bill Of Materials: T6040001) COMPONENT 8PP70012

ELEMENT 8PP70012-01

DESCRIPTION FILTER ELEMENT, 3 MICRON

Universal Cab Assembly (Bill Of Materials: T0090003) COMPONENT T0091039

01

ELEMENT T0091039-01

DESCRIPTION MERV 16 FILTER, STANDARD LENGTH

Page 10

ID0760039

Decals Table of Contents Decals - View 1.............................................12

Decals - View 2.............................................14

Page 11

Decals - View 1

BILL OF MATERIAL: T6170000

20 19

2

30

16 6 9

13

15 15

21

01

28

22

10

35

Page 12

4

ID0760503

Decals - View 1

BILL OF MATERIAL: T6170000

REF NO. 2 4 6 9 10 13 15 16 19 20 21 22 28 30 35

PART NUMBER 30-1412-1413 270-2732 270-7495 270-7976 270-7977 274-442 275-184 275-185 275-355 8NP41104 8NP41434 8NP41785 T0171002 T3171012 T0171001

QTY 1 2 6 2 1 12 10 1 3 1 14 2 2 2 1

DESCRIPTION DECAL, LUBRICATION MECH WARNING CONTENTS UNDER PRESSURE WARNING THROWN OBJECTS NO LIFT POINT WARNING CRUSH HAZARD - ELEVATED CAB LIFT LOCATION WARNING MOVING PARTS WARNING SINGLE OPERATOR CAUTION HOT PARTS SIGN:HYDRAULIC OIL SILVER/BLAC DECAL, "MACHINE TIE-DOWN" DISCONNECT BATTERY B4 WELDING DECAL, ULS DIESEL FUEL ONLY DECAL, "T" 30"W X 22"T DECAL, LUBRICATION

REMARKS

NOT SHOWN: FOOTNOTES: NOTE:

01

Page 13

ID0760503

Decals - View 2

BILL OF MATERIAL: T6170000

14 5 22

8

26

27

24

17

1

23

25

7

01

Page 14

29

11

3

ID0761779

Decals - View 2

BILL OF MATERIAL: T6170000

REF NO. 1 3 5 7 8 11 14 17 22 23 24 25 26 27 29

PART NUMBER 30-1060-8034 30-1412-1496 270-6314 270-7950 270-7974 273-475 274-724 275-303 8NP41785 8NP41955 8NP80004 8NP80267 AU117114 AU130074 T0171004

QTY 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1

DESCRIPTION DECAL, SAFETY STARTING DECAL, SAFETY KILL SWITCH EMERGENCY EXIT CALIFORNIA PROP 65 WARNING - DIESEL ELECTROCUTION WARNING READ OPERATOR MANUAL WARNING ONE-CALL NOTIFICATION WARNING ROLLOVER DISCONNECT BATTERY B4 WELDING DECAL,WHEN ENGINE ECM IS NAMEPLATE,SERIAL NUMBER/YR. DECAL,PATENT,DISCLOSURE DECAL, CAB DOWN - AUX DECAL,CAB CERTIFICATION,R/FOPS DECAL,NOTICE,TRANS SHIFT

REMARKS

NOT SHOWN: FOOTNOTES: NOTE:

01

Page 15

ID0761779

Notes:

Page 16

Digging Attachments Table of Contents Surface Miner Attachment .........................18 Digging Chain Asm......................................20 Boom Primary ...............................................22 Drum, Asm, Surface Miner, T16 ...............24 Guard ..............................................................26

Water Tank Assembly .................................28 Fast Fill Kit .....................................................30 Conveyor Covers Kit ...................................32 Sprocket Kit ...................................................34

Page 17

Surface Miner Attachment BILL OF MATERIAL: T6310001

3

7

8

1

9

4

6 2

11 12

5

CUT OUT OF MACHINE SHOWS ITEM 12 LOCATED INSIDE TRENCHER.

01

Page 18

ID0761780

Surface Miner Attachment BILL OF MATERIAL: T6310001

REF NO. 1 2 3 4 5 6 7 8 9 11 12

PART NUMBER T0340003 T4810005 T6310002 T6320001 T6320002 T6330004 T6330010 T6340001 T6340005 T6470004 7190-0015

QTY 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION OPTION, SEAT, AIR SUSPENSION DIGGING CHAIN ASM SM 3D8 PLATFORM,SERVICE,T16SM BOOM,PRIMARY,SURFACE MINER,T16 DRUM,ASM,SURFACE MINER,T16 GUARD,SURFACE MINER,T16 TANK,WATER,ASM,T16 KIT,FAST FILL,T16SM KIT,COVERS,CONVEYOR,T16 KIT,SPROCKET,3D8,18" C/C KIT,BOOM STOP,SURFACE MINER

REMARKS

NOT SHOWN: FOOTNOTES: NOTE:

01

Page 19

ID0761780

Digging Chain Asm BILL OF MATERIAL: T4810005

6 8 3 4

9

2

7

5

1

02

Page 20

ID0743045

Digging Chain Asm BILL OF MATERIAL: T4810005

REF NO. 1 2 3 4 5 6 7 8 9

PART NUMBER T0840001 T0820006 10-MTB1 T0830010 30-1607-1158 8HH52667 7300-1780 T0830018 10-MTB2S

QTY 3 13 56 52 600 600 37 44 40

DESCRIPTION ASM, CHAIN, 245 STYLE, 50 LINK BAR, CUTTER, 3D8 - 52" ,18"C/C BLOCK, TOOTH, 1.50" SHANK TOOTH, 3.0 GAGE 38/30 NUT, GROUSER SQUARE 1", ZN PLATED SCREW,CAP,HX.HD,1-14 X 4" BAR,CUTTER,3D8,52",18" C/C,MUD RELIEF TOOTH, 2.5, 38/30 TS41CXT BLOCK, TOOTH, 1.50" SHANK

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

02

Page 21

ID0743045

Boom Primary BILL OF MATERIAL: T6320001

8

9 4

5 6 3

7

1 10

2

01

Page 22

ID0761861

Boom Primary BILL OF MATERIAL: T6320001

REF NO. 1 2 3 4 5 6 7 8 9 10

PART NUMBER 7543-0043 7546-0221 7546-0548 7546-0551 7546-0555 7546-0557 71000240 AU113361 T6320016 T6420000

QTY 1 4 4 1 6 3 2 9 3 1

DESCRIPTION BOOM,PRIMARY,SUB-ASSEMBLY GUSSET,SUPPORT,BOX,BOOM PLATE,TOP,BOOM PLATE,TOP,MINER,FRONT,BOOM OUTER,SUPPORT,GUSSET,BOOM MIDDLE,SUPPORT,GUSSET,BOOM LUG,LIFTING PLATE, WEAR - INNER - MINER PLATE, WEAR - FORMED - MINER BOX,BOOM,64" WIDE,MINER

REMARKS

NOT SHOWN: FOOTNOTES: NOTE:

01

Page 23

ID0761861

Drum, Asm, Surface Miner, T16 BILL OF MATERIAL: T6320002

1

3 2

162

01

Page 24

ID0739785

Drum, Asm, Surface Miner, T16 BILL OF MATERIAL: T6320002

REF NO. 1 2 3

PART NUMBER T6320005 T6320006 7541-0014

QTY 1 1 1

DESCRIPTION DRUM,ROADMINER-FLIGHTED RH T16 DRUM,ROADMINER-FLIGHTED LH T16 SHAFT,DRUM,T16SM,ASM

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 25

ID0739785

Guard

BILL OF MATERIAL: T6330004

5 7 10

13 14 8

9

6

12

4 1 2

3

01

Page 26

ID0708867

Guard

BILL OF MATERIAL: T6330004

REF NO. 1 2 3 4 5 6 7 8 9 10 12 13 14

PART NUMBER T0331005 T0331007 T4330062 T6330005 T6330008 T6330009 8FW21116 8FW22112 8HH51562 8HH51563 8HH51568 8HH51660 8LN51112

QTY 4 4 2 1 1 2 16 16 16 10 2 16 26

DESCRIPTION SHIM, SPRAY, 1" SHIM, SPRAY, 3/8" GUARD, MINER, EXTENSION GUARD,MINER,WELDMENT,T16 SKIRT,GUARD,DOWNCUT,SM,T16 SHIM,GUARD,SURFACE MINER,T16 WASHER,FLAT,1"N,ZN.PLTD WASHER,FLAT,3/4W,ZN.PLTD SCREW,CAP,HX HD,.75-10X 2.75" ZN PLTD SCREW,CAP,HX.HD.3/4-10X 3" SCREW,CAP,HX.HD..75-10X 4.5" ZN PLTD SCREW,CAP,HX.HD.1-8X 2.25" ZN PLTD NUT,HEX LOCK .75-10 UNC2B

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 27

ID0708867

Water Tank Assembly BILL OF MATERIAL: T6330010

3 2 203 1

5

204

9

204 202 201 4

7

200 6 8

12

10

11

02

Page 28

ID0708858

Water Tank Assembly BILL OF MATERIAL: T6330010

REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 200 201 202 203 204

PART NUMBER T6330003 T4430007 14DD3301 T7331001 8HH51305 8HH51871 8HH51409 8FW21108 8FW21106 8FW21124 8LN51124 8LN51108 8CH31148 8PN24800 8HV21048 8PE18048 8PN11348

QTY 1 1 1 1 4 14 2 4 4 28 14 2 -

DESCRIPTION TANK,WATER,WELDMENT,T16 LID, WATER TANK FILLER/BREATHER,PADLOCK,RES WATER FILL MOUNT SCREW,CAP,HX.HD. .375-16X 1" SCREW,CAP,HX.HD.1.5-6X 6" SCREW,CAP,HX.HD. .5-13 X 2" ZN PLTD WASHER,FLAT,.5N,ZN.PLTD WASHER,FLAT,.375N ZN PLTD WASHER,FLAT,1.5N,ZN.PLTD NUT,HEX LOCK,COLLAR 1.5-6 NUT,HEX LOCK .5-13 UNC2B 633-F-3-AL,ADAPTER,KAMLOK NIPPLE,PIPE,STEEL 3" NPT VALVE,BALL 3" FULL PORT LEVER ELBOW,PIPE,STREET,90DEG 3 IN NIPPLE,COMBINATION,STEEL,ZNPLT

REMARKS

REFERENCE REFERENCE REFERENCE REFERENCE REFERENCE

NOT SHOWN:

FOOTNOTES: NOTE:

02

Page 29

ID0708858

Fast Fill Kit

BILL OF MATERIAL: T6340001

202

2

200

203 1 201

13

10

7 9 6

3

12

11

4

14

5

01

Page 30

ID0713504

Fast Fill Kit

BILL OF MATERIAL: T6340001

REF NO. 1 2 3 4 5 6 7 9 10 11 12 13 14 200 201 202 203

PART NUMBER T6340002 T6340003 T6340004 T4330006 T4330007 T0330002 T0330001 8PC21032 8PN23200 8HH51307 8HS51157 8PT10032 8LW51106 T6031025 T6031023 T0031014 T0031012

QTY 1 1 2 2 2 2 2 2 2 8 2 2 8 1 1 1 1

DESCRIPTION DOOR,MESH,FAST FILL,LH T16 DOOR,MESH,FAST FILL,RH T16 HOLDER,PIPE COUPLING FAST FILL ADAPTER BASE FAST FILL ADAPTER CAP QUICK FILL FUEL RECEIVER W/CAP QUICK FILL VENT, LONG COUPLING,PIPE,STEEL, 2" NPT NIPPLE,PIPE,STEEL 2" NPT SCREW,CAP,HX HD, .375-16X 1.5" SEAL,O-RING,BUNA-N,-157 SIZE TEE,PIPE,BLACK 2" 150PSI WASHER,LOCK,SPLIT .375" DOOR, MESH, SMALL DOORS, ENGINE, INSTALLATION SIDEPLATE,FRONT,RH,T16/T17 SIDEPLATE,FRONT,LH,T16/T17

1

HOSE & FITTINGS KIT,FAST FUEL

REMARKS

NOT SHOWN: 8

T6355003-15

FOOTNOTES: NOTE:

01

Page 31

ID0713504

Conveyor Covers Kit BILL OF MATERIAL: T6340005

4

2

1 8 3 5 5 6

02

Page 32

ID0708889

Conveyor Covers Kit BILL OF MATERIAL: T6340005

REF NO. 1 2 3 4 5 6 8

PART NUMBER T6330011 T6330012 8HH81305 8FW21106 8FW21112 8HH51565 8LN51112

QTY 1 1 10 10 8 4 4

DESCRIPTION COVER,CONVEYOR,RH T16 COVER,CONVEYOR,LH,T16 SCREW,CAP,HX.HD. .375-16X 1" WASHER,FLAT,.375N ZN PLTD WASHER,FLAT,.75N,ZN.PLTD SCREW,CAP,HX.HD..75-10X 3.5" ZN PLTD NUT,HEX LOCK .75-10 UNC2B

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

02

Page 33

ID0708889

Sprocket Kit

BILL OF MATERIAL: T6470004

5

4

7 3 8

1

202 201 6

8 9 2

18.000

18.000 53 REF

02

Page 34

ID0708897

Sprocket Kit

BILL OF MATERIAL: T6470004

REF NO. 1 2 3 4 5 6 7 8 9 201 202

PART NUMBER 30-1401-2726 30-1402-1253 T0480006 T7100004 8HH51409 8HH51412 8FW21108 8LN51108 8LN52120 30-1402-1203 AU130239

QTY 3 36 2 4 8 4 16 12 36 -

DESCRIPTION SPROCKET, DIGGING-D8-19T BOLT, SPROCKET SPECIAL RETAINER,SPROCKET,HEADSHAFT SPACER, HEADSHAFT, 8" SCREW,CAP,HX.HD. .5-13 X 2" ZN PLTD SCREW,CAP,HX.HD. .5-13 X 2.75 ZN PLTD WASHER,FLAT,.5N,ZN.PLTD NUT,HEX LOCK .5-13 UNC2B NUT,HEX LOCK 1.25-12 UNF2B HUB,DRIVE,HEADSHAFT HEADSHAFT

REMARKS

REFERENCE REFERENCE

NOT SHOWN:

FOOTNOTES: NOTE:

02

Page 35

ID0708897

Notes:

Page 36

Digging Drive Section Table of Contents Digging Drive Assembly .............................38 Headshaft Assembly ...................................40 Differential Output - View 1........................42 Differential Output - View 2........................44

Countershaft Assembly ..............................46 Idler Tensioner Assembly...........................48 Tensioner Inner Assembly .........................50

Page 37

Digging Drive Assembly BILL OF MATERIAL: T6130002

14 15 12 13 9 8

2

14 15 1

17 16 11 10

4

7

6

5

3

01

Page 38

ID0687717

Digging Drive Assembly BILL OF MATERIAL: T6130002

REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

PART NUMBER T6130003 T0130002 T6130004 AU116500 AU117352 T7131007 T7131008 T7131003 T7131004 T7131005 T7131006 AU116511 AU116508 8HH51661 8LW51116 AU116510 AU116514

QTY 1 2 1 2 2 2 2 2 2 2 2 2 4 32 32 4 2

DESCRIPTION HEADSHAFT,ASM,T16 COUNTERSHAFT, ASM, T16, T17 DIFFERENTIAL,OUTPUT,ASM,T1660 ASM, IDLER TENSIONER ASM, IDLER TENSIONER CHAIN, ENERGY - E200-3C66P CHAIN, ENERGY - E200-4C74P SHIM, IDLER, 1" THICK SHIM, IDLER, 1/2" THICK SHIM, IDLER 1" THICK SHIM, IDLER, 1/2" THICK PLATE, FLANGE - 1.00" PLATE, SHIM - 0.25" SCREW,CAP,HX.HD,1-8X 2.5" ZN PLTD WASHER,LOCK,SPLIT 1" PLATE, SHIM - 0.25" PLATE, FLANGE - 1.00"

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 39

ID0687717

Headshaft Assembly BILL OF MATERIAL: T6130003

504 506 502 9 1

503 11

13 17

19 8

508

20

501

6

500

20

507

15

505

16

7

2

3 5 18 4 10 12 14

01

Page 40

ID0759575

Headshaft Assembly BILL OF MATERIAL: T6130003

REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 500 501 502 503 504 505 506 507 508

PART NUMBER AU130239 AU130938 7536-0110 7536-0111 AU130164 AU130337 AU130338 AU130357 AU114018 T7130003 30-1402-1203 8LW91112 8HH51305 30-1602-1139 8LW51114 8HH51615 30-1602-1070 8HS11096 8LW51106 AU130429 7536-0112 AU114013 T7071010 AU130304 8HH51509 7105-0025 8LW51110 8LW51116 T7071011

QTY 1 2 2 2 2 2 2 2 4 2 6 6 12 6 24 24 2 2 12 2 -

DESCRIPTION HEADSHAFT SPROCKET, DRIVEN - 38T - Q200 HOUSING,BEARING,T16,ASM CAP,SEAL,HEADSHAFT,T16 BEARING, ROLLER SPHERICAL SEAL, SHAFT 11.75"ODX10.5"ID SEAL, SHAFT 12.5"ODX10.5"ID COVER, SEAL SHIM, RETAINER BOOMHOOD RETAINER, SPROCKET, HEADSHAFT HUB,DRIVE,HEADSHAFT WASHER,LOCK,NORDLOCK .75" SCREW,CAP,HX.HD. .375-16X 1" CAPSCREW, DRILLED HEAD WASHER,LOCK,SPLIT .875" SCREW,CAP,HX.HD..875-9X 3.5" ZN PLTD RETAINER, SPROCKET - HEADSHAFT SEAL, 10.5 X 12 X .625 NITRILE WASHER,LOCK,SPLIT .375" SPACER, BEARING HEADSHAFT HOUSING PIVOT,HOOD,BOOM,T17 BUSHING,PIVOT-HOOD RETAINER,HOOD- BOOM DOUBLER,PIVOT-HOOD SCREW,CAP,HX,HD 5/8-11 X 2 SCREW,CAP,HX,HD,1-8UNC X 3DRIL WASHER,LOCK,SPLIT,REGULAR 5/8 WASHER,LOCK,SPLIT 1" SHIM,RETAINER

REMARKS

REFERENCE REFERENCE REFERENCE REFERENCE REFERENCE REFERENCE REFERENCE REFERENCE REFERENCE

NOT SHOWN: FOOTNOTES: NOTE:

01

Page 41

ID0759575

Differential Output - View 1 BILL OF MATERIAL: T6130004

50

46

47

52

21

51 45 48

30 32

27

38

12

37

18

49

41

33

39 23

42 44

53

02

43 10

29

31

Page 42

ID0687769

Differential Output - View 1 BILL OF MATERIAL: T6130004

REF NO. 10 12 18 21 23 27 29 30 31 32 33 37 38 39 41 42 43 44 45 46 47 48 49 50 51 52 53

PART NUMBER 30-1605-1228 T4061001 30-1605-2152 65-CI-2095 8EP63050 8HH51559 8HH51613 8HH81771 8HN51120 8HS51232 8HS51241 8LW51110 8LW51112 8LW51114 8SP10006 AU114230 AU114231 AU114241 8FW21110 8FW21114 8HH81618 8HH81521 8HH82507 8LN51114 T3131003 T4131042 T4131033

QTY 1 1 1 1 1 1 36 2 2 1 1 40 25 36 1 2 2 10 2 8 4 2 8 4 1 1 1

DESCRIPTION DIFFERENTIAL, DROP IN UNIT RETAINER, YOKE DIFFERENTIAL YOKE,INPUT,DIFFERENTIAL PLUG, PIPE FLUSH 0.50" SENSOR,LIQUID TEMPERATURE SCREW,CAP,HX.HD,.75-10X 2" ZN PLTD SCREW,CAP,HX.HD..875-9X 3" ZN PLTD SCREW,CAP,HX.HD,1.25-7 X 6" ZN PLTD NUT,HEX, 1.25-7 UNC ZN PLTD SEAL,O RING,BUNA N,-232 SIZE 70 DUR SEAL,O-RING,BUNA N,-241 SIZE 70 DUR WASHER,LOCK,SPLIT .625" WASHER,LOCK,SPLIT .75" WASHER,LOCK,SPLIT .875" 6408-6,PLUG,O RING,HEX HEAD -6SAEM SPACER, FOOT - 4.5"X1.5"X1.25" SPACER, FOOT - 3/8" SHIM, 16 GA. WASHER, FLAT,.625N,ZN PLT WASHER,FLAT,.875N,ZN.PLTD SCREW,CAP,HX.HD.7/8-9X 4-1/2" SCREW,CAP,HX.HD.5/8-11X 5-1/2" SCREW,CAP,HX HD, .625-18X 1.75" NUT,HEX LOCK .875-9 UNC2B BRAKE, CALIPER SHORT MOUNT, CALIPER, CUSTOM BRAKE,DISC

REMARKS SEE NOT SHOWN

SEAL, O-RING PIN COVER, SHIM SEAL SEAL, INPUT, DIFFERENTIAL BRAKE PADS, PINS, AND CLIP SET SEAL KIT, BRAKE ASSEMBLY

FOR REF. NO. 10 FOR REF. NO. 10 FOR REF. NO. 10 FOR REF. NO. 10 FOR REF. NO. 10 FOR REF. NO. 10 FOR REF. NO. 51 FOR REF. NO. 51

SEE NOT SHOWN

NOT SHOWN: 30-1605-1416 30-1605-1427 30-1605-1429 30-1605-1430 30-1605-1431 30-1605-1228-42 T3131003-01 T3131003-02

02

-

Page 43

ID0687769

Differential Output - View 2 BILL OF MATERIAL: T6130004

13

15 22 40

2 37

26

36

25

17

3

11

7

6

9

34

4

5

16

35

38

1 8

28 24

36

14 19 20

36

15 13

Some items are hidden for clarity.

22

14

40

28

24 6

38

3 9

11

7

16 17

35 25 34

37

26

36 5

4

2

8 20

01

Page 44

19

ID0687719

Differential Output - View 2 BILL OF MATERIAL: T6130004

REF NO. 1 2 3 4 5 6 7 8 9 11 13 14 15 16 17 19 20 22 24 25 26 28 34 35 36 37 38 40

PART NUMBER T0130001 30-1602-1097 T6131010 30-1602-1110 30-1601-1067 T6131012 AU124100 AU130715 30-1602-1094 30-1602-1098 T0131005 AU113683 8PP70012 30-1602-1111 30-1602-1139 65-CI-1750 65-CI-2086 65-CI-2096 8HH51406 8HH51407 8HH51511 8HH51562 8HS51283 8HS51381 8LW51108 8LW51110 8LW51112 8PN20804

QTY 1 2 2 2 2 2 2 1 2 2 1 1 1 2 6 1 1 1 4 16 32 24 2 6 20 40 25 1

DESCRIPTION HOUSING,WELDMENT,DIFFERENTIAL SHAFT,DIFFERENTIAL HOUSING, BEARING, DIFFERENTIAL SEAL BEARING, ROLLER 5.51" HUB, MOUNTING, DIFFERENTIAL SPROCKET, DIFFERENTIAL - 13T DIFFERENTIAL DIFFUSER CAP, SEAL - DIFFERENTIAL RETAINER, SHAFT - DIFF DIPSTICK, DIFFERENTIAL COVER, PROTECTIVE - PIN BREATHER, VENT, FILTER, .75NPT SEAL CAPSCREW, DRILLED HEAD BUSHING, THRD - LP - 2.00X0.75 PLUG, PIPE - 3/4" NPT - FLUSH REDUCER, BELL - LP - 0.75X0.50 SCREW,CAP,HX.HD..5-13 X 1.25 ZN PLTD SCREW,CAP,HX.HD. .5-13 X 1.5 ZN PLTD SCREW,CAP,HX.HD..625-11X 2.5" ZN PLTD SCREW,CAP,HX HD,.75-10X 2.75" ZN PLTD SEAL,O-RING,BUNA N,-283 SIZE SEAL,O-RING,BUNA N, -381 SIZE WASHER,LOCK,SPLIT .5" WASHER,LOCK,SPLIT .625" WASHER,LOCK,SPLIT .75" NIPPLE STEEL 1/2"NPT X 4" LONG

REMARKS

FILTER 3 MICRON FILTER ELEMENT

FOR REF. NO. 15

SEE NOT SHOWN

NOT SHOWN: 8PP70012-01

-

FOOTNOTES: NOTE:

01

Page 45

ID0687719

Countershaft Assembly BILL OF MATERIAL: T0130002

3

8 5

19

16

17 18 9 2 1 6 7 14

19 17 21

4 10 3

18

13

16

9 18

4

11

5

10

16

7

15

2 1

12 15 20

12

13 11 14 6

02

Page 46

19

17

8

ID0676557

Countershaft Assembly BILL OF MATERIAL: T0130002

REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

PART NUMBER AU116208 AU116209 AU124101 AU113857 12000508 AU116396 AU116395 AU116394 AU113856 30-1602-1105 30-1602-1087 30-1402-1212 30-412-7129 30-1602-1016 30-1260-2032 8HH51408 8HH51510 8LW51108 8LW51110 8PP00100 65-CI-2097

QTY 1 1 1 1 1 1 1 1 1 2 2 1 1 3 12 16 32 16 32 1 6

DESCRIPTION COUNTERSHAFT,T16/17 SPROCKET, 15T - Q200 SPROCKET, T200 32T BEARING, HOUSING COUNTERSHAFT CAP, SEAL SPACER, COUNTERSHAFT - OUTER SPACER, COUNTERSHAFT - CENTER SPACER, COUNTERSHAFT - INNER BEARING, HOUSING COUNTERSHAFT BEARING, ROLLER 6.29"BORE CAP, COUNTERSHAFT - INSIDE CAP, BEARING - COUNTERSHAFT SEAL, O-RING SEAL, SCREW,CAP,HX.HD. .4375-14X1.25 SCREW,CAP,HX.HD. .5-13 X 1.75 ZN PLTD SCREW,CAP,HX.HD. .625-11X 2.25" ZN PLTD WASHER,LOCK,SPLIT .5" WASHER,LOCK,SPLIT .625" FITTING,LUBE, .125NPT X .6875 LG PLUG, PIPE - FLUSH - 0.13"

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

02

Page 47

ID0676557

Idler Tensioner Assembly BILL OF MATERIAL: AU116500

3 5

8

4 7 2

1

6

9 10

1

01

Page 48

ID0676558

Idler Tensioner Assembly BILL OF MATERIAL: AU116500

REF NO. 1 2 3 4 5 6 7 8 9 10

PART NUMBER AU116524 T7131002 AU116507 21000100 T7131001 12000471 21000099 8SS01224 8SS00407 8SS00404

QTY 1 2 1 2 1 2 2 2 4 4

DESCRIPTION BRACKET, IDLER - WELDMENT SPACER,IDLER,TENSIONER SHAFT, IDLER - TENSIONER ASM, BEARING SPACER,IDLER,TENSIONER SPROCKET, IDLER - DOUBLE 12T RING, RETAINING SCREW,SET,SOC HD,.75-10x 1.5" SCREW,SET,SOC HD, .25-20 X .375 SCREW,SET,SOC HD, .25-20 X .25

REMARKS

NOT SHOWN: FOOTNOTES: NOTE:

01

Page 49

ID0676558

Tensioner Inner Assembly BILL OF MATERIAL: AU117352

2

5

4

3 7

5

1

6

8 9

02

Page 50

ID0676559

Tensioner Inner Assembly BILL OF MATERIAL: AU117352

REF NO. 1 2 3 4 5 6 7 8 9

PART NUMBER AU116523 AU116509 21000100 8SS01224 AU117353 12000078 21000099 8SS00407 8SS00404

QTY 1 1 1 2 2 1 1 6 6

DESCRIPTION BRACKET, IDLER - WELDMENT SHAFT, IDLER ASM, BEARING SCREW,SET,SOC HD,.75-10x 1.5" SPACER, IDLER - TENSIONER SPROCKET, IDLER - T200 - 12T RING, RETAINING SCREW,SET,SOC HD, .25-20 X .375 SCREW,SET,SOC HD, .25-20 X .25

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

02

Page 51

ID0676559

Notes:

Page 52

Powertrain Section Table of Contents Powertrain Assembly - View 1 ..................54 Powertrain Assembly - View 2 ..................56 Powertrain Assembly - View 3 ..................58 Air Intake Assembly.....................................60 Cooling System - View 1 ............................62 Cooling System - View 2 ............................64 Engine Grille Installation ............................66 Battery & Tanks - View 1 ............................68

Battery & Tanks - View 2 ............................70 Battery & Tanks - View 3 ............................72 Battery Assembly Mount ............................74 Handrail Assembly.......................................76 Hydraulic Tank Assembly...........................78 Step Assembly..............................................80 Side Oil Cooler..............................................82

Page 53

Powertrain Assembly - View 1 BILL OF MATERIAL: T6060001

47

10

42

66 48 63 48

1

12

65

11

64

37

41

30

43 54

9

202

3 29

50 26

54

5

26

54

56

55

53 49

49

28

46

55

01

Page 54

ID0759576

Powertrain Assembly - View 1 BILL OF MATERIAL: T6060001

REF NO. 1 3 5 9 10 11 12 26 28 29 30 37 41 42 43 46 47 48 49 50 53 54 55 56 63 64 65 66 202

PART NUMBER 8NG60053 T0061003 T0061005 T0061009 T1062011 T6060004 T6060002 8NG80101 8HH51563 8HH81672 8DS00001 30-1605-2173 8TH81514 8NG28044 8HH81675 8HH51508 60BM1357 8FW21108 8FW21112 8FW21116 8LW51110 8NG80080 8LN51116 8LN51112 30-1605-2218 8HH51318 8HH51414 8LN51108 T6031050,

QTY 1 1 1 2 2 1 1 8 11 6 1 1 8 2 2 12 2 20 22 6 20 10 8 11 1 1 1 1 -

DESCRIPTION ENGINE, CAT C27, T4F MOUNT,TRANS,ENGINE,LH,T16/17 MOUNT, TRANSMISSION, LH INSERT, ENGINE MOUNT, FRONT PIPE, EXHAUST, EXIT, T4F INTAKE,AIR,ASSEMBLY,T16 T4F SYSTEM,COOLING,INSTALL,T16,T4F ISOLATOR, RUBBER, UNIVERSAL SCREW,CAP,HX.HD.3/4-10X 3" SCREW,CAP,HX HD,1-8X 6-1/2" DRIVESHAFT, 15C SERIES, 21" FLANGE, TRANS. OUTPUT SCREW,CAP,12 PT, .75 16X 3.5" CLAMP,GUILLOTINE 5" SCREW,CAP,HX.HD.1-8X 8" SCREW,CAP,HX.HD..625-11X 1.75" ZN PLTD 5" RAINCAP CAT ENG 60-1.2BM WASHER,FLAT,.5N,ZN.PLTD WASHER,FLAT,.75N,ZN.PLTD WASHER,FLAT,1"N,ZN.PLTD WASHER,LOCK,SPLIT .625" WASHER, SNUBBING, 60285 SERIES NUT,HEX LOCK 1"-8 UNC2B NUT,HEX LOCK .75-10 UNC2B BRACKET, LOCK-OUT - TRANS SCREW,CAP,HX.HD.3/8-16X 4-1/2" SCREW,CAP,HX.HD. .5-13 X 3.25 ZN PLTD NUT,HEX LOCK .5-13 UNC2B MOUNT,ENGINE,ADJUSTABLE,T16

REMARKS SEE NOT SHOWN

ELEMENT,OIL FILTER FILTER, FUEL WATER SEPERATOR FILTER, FUEL, ULTRA HIGH EFF. COMPRESSOR, AC U-JOINT, 15 C

FOR REF. NO. 1 FOR REF. NO. 1 FOR REF. NO. 1 FOR REF. NO. 1 FOR REF. NO. 30

SEE NOT SHOWN

REFERENCE

NOT SHOWN:

60

8NG40015-6 8NG60053-02 8NG60053-03 8NG60053-04 8DS00001–01 8NG80088,

1

AC COMPRESSOR ADAPTER KIT

FOOTNOTES: NOTE:

01

Page 55

ID0759576

Powertrain Assembly - View 2 BILL OF MATERIAL: T6060001

67

61

33

48

57

17

31 35

39

40

23

48

15

22

14

48

57

7

57

24

28 49 20

68

34

38

36

32

40

52

45

49

56

01

Page 56

ID0759614

Powertrain Assembly - View 2 BILL OF MATERIAL: T6060001

REF NO. 7 14 15 17 20 22 23 24 28 31 32 33 34 35 36 38 39 40 45 48 49 52 56 57 61 67 68

PART NUMBER T0061007 8PH20068 8PH50091 8PH60088 T4061029 8PH60056-B 8PH60056-C 8PD63009 8HH51563 8EP78240 13000214 20000929 20000930 20000931 20001069 30-1605-1543 30-1605-1542 30-1605-1540 8HH51412 8FW21108 8FW21112 8LN51108 8LN51112 8HH51407 T6061059 8HS51248 8SH82405

QTY 1 1 1 1 12 1 2 1 11 6 1 1 5 1 1 12 16 2 16 20 22 16 11 18 1 1 12

DESCRIPTION SUPPORT, PUMP, TOP PUMP,HYD,GEAR,38 CC,LH, SAE B PUMP, PISTON, LOAD SENSE PUMP,PISTON,DANFOSS,90 SERIES SHIM, PUMP SUPPORT O-RING,F/SAE B AUXILIARY MOUNT O-RING,F/SAE C AUXILIARY MOUNT PTO 880 SERIES, TOP MOUNT SCREW,CAP,HX.HD.3/4-10X 3" TRANSDUCER,600PSI, .4375-20SAE ADAPTER, FLYWHEEL ASM, DISK DISC PLATE, SPACER MOUNT, INNER RING BOLT 1/2-20 X 1-1/4 BOLT, 1/2-20 X 1" LG GASKET, TRANSMISSION MOUNT SCREW,CAP,HX.HD. .5-13 X 2.75 ZN PLTD WASHER,FLAT,.5N,ZN.PLTD WASHER,FLAT,.75N,ZN.PLTD NUT,HEX LOCK .5-13 UNC2B NUT,HEX LOCK .75-10 UNC2B SCREW,CAP,HX.HD. .5-13 X 1.5 ZN PLTD FLYWHEEL MODIFICATION, C27 SEAL,O-RING,BUNA N,-248 SIZE SCREW,CAP,SOC HD,1/2-20X 1"

REMARKS

KIT, SEAL - PUMP SEAL KIT, 90 SERIES 100CC PUMP PCP, MS CONNECTOR, 90S KA CONT EDC SERVICE KIT S90 100C FILTER,ELEMENT H1P165

FOR REF. NO. 15 FOR REF. NO. 17 FOR REF. NO. 17 FOR REF. NO. 17 FOR REF. NO. 17

SEE NOT SHOWN SEE NOT SHOWN

NOT SHOWN: AU111519 8PH60077-01 70-MCV116G4201 8PH60069-01 8PH60084-01

-

FOOTNOTES: NOTE:

01

Page 57

ID0759614

Powertrain Assembly - View 3 BILL OF MATERIAL: T6060001

16

67

62

24

28

4

49

53

27

6

2 49 56 23 21

25 201 48 18 44

01

51

8

13

19

57

Page 58

57

48

ID0759600

Powertrain Assembly - View 3 BILL OF MATERIAL: T6060001

REF NO. 2 4 6 8 13 16 18 19 21 23 24 25 27 28 44 48 49 51 53 56 57 62 67 201

PART NUMBER 8NG70046 T0061004 T0061006 T0061008 8PH20066 8PH60087 8PH60089 8PH60090 8PH60056-A 8PH60056-C 8PD63009 8PD63016 8HH51519 8HH51563 8SH81308 8FW21108 8FW21112 8FW21606 8LW51110 8LN51112 8HH51407 T6061060 8HS51248 8HS50245

QTY 1 1 1 1 1 1 1 1 1 2 1 1 8 11 2 20 22 2 20 11 18 1 1 -

DESCRIPTION TRANSMISSION, ALLISON, 8610SP MOUNT,TRANS,ENGINE,RH MOUNT, TRANSMISSION, RH SUPPORT, PUMP, BOTTOM PUMP,HYD,GEAR,19CC,RH,SAE A PUMP,PISTON,DANFOSS,H1P SERIES PUMP,PISTON,DANFOSS,90 SERIES PUMP,PISTON,DANFOSS,90 SERIES O-RING/FSAE A AUXILIARY MOUNT O-RING,F/SAE C AUXILIARY MOUNT PTO 880 SERIES, TOP MOUNT PTO, 880 SERIES, RIGHT MOUNT SCREW,CAP,HX.HD.5/8-11X 5" SCREW,CAP,HX.HD.3/4-10X 3" SCREW,CAP,SOC.HD 3/8-16X 1-3/4 WASHER,FLAT,.5N,ZN.PLTD WASHER,FLAT,.75N,ZN.PLTD WASHER,FLAT,3/8N ZN PLTD WASHER,LOCK,SPLIT .625" NUT,HEX LOCK .75-10 UNC2B SCREW,CAP,HX.HD. .5-13 X 1.5 ZN PLTD PTO MOUNT MODIFICATION, C27 SEAL,O-RING,BUNA N,-248 SIZE ,SEAL,O-RING,5.017"X .103",28-P

REMARKS SEE NOT SHOWN

-

FILTER, ASSEMBLY, COMPLETE FILTER, TRANSMISSION, ELEMENT SWITCH, DIFFERENTIAL PRESS SHIFT SELECTOR, 5TH GEN SENSOR, TEMPERATURE, TRANS KIT,OVERHAUL,GASKETS AND SEALS PROPORTIONAL SOLENOID, 24V COIL KIT, 24V DEUTSCH FAN DRIVE CONTROL, KIT, 24V SEAL KIT, 90 SERIES 100CC PUMP PCP, MS CONNECTOR, 90S KA CONT EDC SERVICE KIT S90 100C FILTER,ELEMENT H1P165 SEAL KIT, 90 SERIES 100CC PUMP PCP, MS CONNECTOR, 90S KA CONT EDC SERVICE KIT S90 100C FILTER,ELEMENT H1P165

FOR REF. NO. 2 FOR REF. NO. 2 FOR REF. NO. 2 FOR REF. NO. 2 FOR REF. NO. 2 FOR REF. NO. 16 FOR REF. NO. 16 FOR REF. NO. 16 FOR REF. NO. 16 FOR REF. NO. 18 FOR REF. NO. 18 FOR REF. NO. 18 FOR REF. NO. 18 FOR REF. NO. 19 FOR REF. NO. 19 FOR REF. NO. 19 FOR REF. NO. 19

SEE NOT SHOWN SEE NOT SHOWN SEE NOT SHOWN

REFERENCE

NOT SHOWN: 8NG70046-01 8NG70046-02 8NG70046-03 8NG60021-04 8NG60051-05 8PH60087-01 8PH60087-02 8PH60087-03 8PH60087-04 8PH60077-01 70-MCV116G4201 8PH60069-01 8PH60084-01 8PH60077-01 70-MCV116G4201 8PH60069-01 8PH60084-01

FOOTNOTES: NOTE:

01

Page 59

ID0759600

Air Intake Assembly BILL OF MATERIAL: T6060004

6

15

2

4

11 12

20

9 7

5 13

33

32 35

17

34

3 30

14 1

29

19 31

8

28

3 10 21

24 23 22

02

Page 60

ID0730362

Air Intake Assembly BILL OF MATERIAL: T6060004

REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 17 19 20 21 22 23 24 28 29 30 31 32 33 34 35

PART NUMBER 30-1005-1050 30-1005-1054 30-1405-1108 30-1405-1109 30-1760-5009 30-1760-5018 21001234 21001240 21001509 8CL15088 8FW21107 8HH51355 8NG92070 8NG92071 AU123355 T6061005 T6061007 T6061008 30-1405-1442 8FW22105 8HH51256 T6061020 30-760-5058 8HS54904 T6061062 T6061063 T6061064 T6061065 T6061066 T6061067

QTY 2 4 2 2 2 2 2 8 2 4 8 8 2 2 1 1 8 2 4 4 1 1 2 1 1 1 1 2 2

DESCRIPTION ELBOW, RUBBER 6"X90 BAND, MOUNTING REDUCER, HUMP - 6" TO 5" STACK, AIR CLEANER, AIR PRECLEANER, 7" INLET - BLACK CLAMP, T-BOLT SPRING 7.50" CLAMP, T-BOLT SPRING 6.50" ELBOW, REDUCER - 7"-6" 90 DEG. CLAMP,CONSTANT TORQUE,4.750 TO WASHER,FLAT,.4375N,ZN.PLTD SCREW,CAP,HX.HD. .4375-14X 1" TEMP. SENSOR, AIR INTAKE, AMBI SWITCH, AIR INTAKE RESTRICTION INDICATOR, FILTER GAUGE PIPE,INTAKE,VERTICAL,RH PIPE, INTAKE, HORIZONTAL, RH SHIM, AIR FILTER CLAMP, GUILLOTINE 6" WASHER,FLAT,5/16W,ZN PLTD SCREW,CAP,HX.HD.5/16-18X 1-1/4 SUPPORT, INTAKE TUBE, RH ELBOW, RUBBER - 5"X45 SEAL,O-RING,VITON,-904 SIZE PIPE,INTAKE,45,LH PIPE,INTAKE,HORIZONTAL,LH SUPPORT,TUBE,INTAKE,LH PIPE,INTAKE,VERTICAL,LH STUD,SWITCH,RESTRICT PLUG,MODIFIED,SWITCH,RESTRICT

REMARKS

1 1 1 1

PRIMARY ELEMENT, AIR CLEANER ELEMENT, SAFETY, AIR FILTER VALVE,VACUATOR AIR CLEANER INTAKE BLANKET,LH BTM, T16 T17 INTAKE BLANKET,LH TOP, T16 T17 INTAKE BLANKET,RH BTM, T16 T17 INTAKE BLANKET,RH TOP, T16 T17

FOR REF. NO. 5 FOR REF. NO. 5 FOR REF. NO. 5

SEE NOT SHOWN

REFERENCE

NOT SHOWN:

36 37 38 39

02

30-1760-5009-01 30-1760-5009-02 70-P105220 T6061070 T6061071 T6061072 T6061073

Page 61

ID0730362

Cooling System - View 1 BILL OF MATERIAL: T6060002

9

15

1

16

34

33

30 19 28 15

31

8

21

29

27 32

01

Page 62

ID0730338

Cooling System - View 1 BILL OF MATERIAL: T6060002

REF NO. 1 8 9 15 16 19 21 27 28 29 30 31 32 33 34

PART NUMBER 8HX30036 T6061014 T6061015 8FW21108 8HH51405 8HH51408 8LN51108 8FW21105 8FW21106 8HH51255 8HH51306 8HX20009 8LN51105 8LN51106 T6061068

QTY 1 1 2 61 10 15 27 4 8 4 4 1 4 4 1

DESCRIPTION COOLER, RAD, CAC BAFFLE, BOTTOM BAFFLE, SIDE WASHER,FLAT,.5N,ZN.PLTD SCREW,CAP,HX.HD. .5-13X 1"ZN PLTD SCREW,CAP,HX.HD. .5-13 X 1.75 ZN PLTD NUT,HEX LOCK .5-13 UNC2B WASHER,FLAT.3125N ZN.PLTD WASHER,FLAT,.375N ZN PLTD SCREW,CAP,HX.HD..3125-18X 1" SCREW,CAP,HX.HD. .375-16X 1.25" COOLER, OIL,12 SAE O-RING NUT,HEX LOCK .3125-18 UNC2B NUT,HEX LOCK .375-16 UNC2B BRACKET, OIL COOLER

REMARKS SEE NOT SHOWN

FAN, MULTIWING MOTOR, HYDRAULIC, FAN DRIVE CAP, 14 PSI, WISCO GROMMET, RUBBER - TOP - RADIAT GROMMET, RUBBER - BOTTOM - RAD TUBES, V-FIN, ITS, RAD SIGHT GUAGE ASSEMBLY, GLASS 5" RUBBER SEAL, CAC RUBBER SEAL, LOCKING GROOVE TUBE, V-FIN, ITS, CAC

FOR REF. NO. 1 FOR REF. NO. 1 FOR REF. NO. 1 FOR REF. NO. 1 FOR REF. NO. 1 FOR REF. NO. 1 FOR REF. NO. 1 FOR REF. NO. 1 FOR REF. NO. 1 FOR REF. NO. 1

NOT SHOWN: 8HX30036-01 8HX30036-02 8HX30036-03 70-35780 70-87530 8HX30036-06 8HX30036-07 8HX30036-08 8HX30036-09 8HX30036-10

-

FOOTNOTES: NOTE:

01

Page 63

ID0730338

Cooling System - View 2 BILL OF MATERIAL: T6060002

17

12

15 18 21 15 10 15

4 20

13 11 22 26 14 7 36

23

35

6 2

3

5 24

01

25

Page 64

ID0760513

Cooling System - View 2 BILL OF MATERIAL: T6060002

REF NO. 2 3 4 5 6 7 10 11 12 13 14 15 17 18 20 21 22 23 24 25 26 35 36

PART NUMBER 8NG40009-4 T6061009 T6061010 T6061011 T6061012 T6061013 T6061027 T6061028 T6061018 8NG80105 21001358 8FW21108 8HH51406 8HH51407 8HH51410 8LN51108 8NG80104 AU101498 30-624-5433 T6061019 8EP63002 T6061074 8NG80078

QTY 3 1 2 1 1 1 2 2 1 1 45 61 4 4 4 27 1 4 3 2 1 1 4

DESCRIPTION HOSE,HUMP,CAC,4.00" X 6.00"LG TUBE, CHARGE AIR TUBE,CHARGE AIR TUBE, CHARGE AIR TUBE, WATER TUBE, WATER MOUNT,RADIATOR,TOP MOUNT,RADIATOR,SIDE BAFFLE, TOP CLAMP, T-BOLT SPRING- 3.75" CLAMP, T-BOLT SPRING - 4.12"M WASHER,FLAT,.5N,ZN.PLTD SCREW,CAP,HX.HD..5-13 X 1.25 ZN PLTD SCREW,CAP,HX.HD. .5-13 X 1.5 ZN PLTD SCREW,CAP,HX.HD..5-13 X 2.25 ZN PLTD NUT,HEX LOCK .5-13 UNC2B REDUCER, SILICONE, 4 TO 3.5 CONNECTOR, 4" SILICONE CLAMP, GUILLOTINE 4" BRACKET, EXH CLAMP SENSOR,AIR TEMPERATURE BRACKET,EXH.,CLAMP,T16/17 T4 CONNECTOR,4"IDX8"L,CHARGE AIR

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

Page 65

ID0760513

Engine Grille Installation BILL OF MATERIAL: T6031041

3

1

7 4

2 4 6

8 5

01

Page 66

ID0759621

Engine Grille Installation BILL OF MATERIAL: T6031041

REF NO. 1 2 3 4 5 6 7 8

PART NUMBER T6031043 T6031047 T6031022 8FW21108 8HH51405 8HH51411 8LN51108 8FW22108

QTY 1 1 1 36 4 18 18 4

DESCRIPTION GRILLE,ENGINE,WELDMENT,T16 MOUNT,GRILLE,LH CROSSMEMBER,TOP,GRILLE,T16/T17 WASHER,FLAT,.5N,ZN.PLTD SCREW,CAP,HX.HD. .5-13X 1"ZN PLTD SCREW,CAP,HX.HD. .5-13 X 2.5 ZN PLTD NUT,HEX LOCK .5-13 UNC2B WASHER,FLAT,.5W,ZN PLTD

REMARKS

NOT SHOWN: FOOTNOTES: NOTE:

01

Page 67

ID0759621

Battery & Tanks - View 1 BILL OF MATERIAL: T0050001

24 24 17

11

37

51

10

28 21 28

45

45

28 40

28

39

43 12

45

24

28 28

16

41 44

5

35

42 48 201

01

Page 68

ID0762914

Battery & Tanks - View 1 BILL OF MATERIAL: T0050001

REF NO. 5 10 11 12 16 17 21 24 28 35 37 39 40 41 42 43 44 45 48 51 201

PART NUMBER T0051007 T0051016 T0051017 T0051018 T0051028 T0051029 30-1605-2065 8BH21010 8FW21116 8HH51559 8HH51665 8HH51674 8HH81408 8HH81673 8LN51104 8LN51108 8LN51112 8LN51116 8SH81206 T0051038 8EN10501-A

QTY 1 5 5 1 1 1 2 94 32 12 8 2 10 4 8 10 30 14 8 2 -

DESCRIPTION PLATFORM,LH,T16/17 SEAL, O-RING, FUEL TANK COVER, FUEL TANK HANDRAILS,ASSEMBLY,T16/17 COVER, BALLAST COVER, BALLAST ASM, STRAINER SCREW,CAP,BUT'N.HD,1/4-20X 3/4 WASHER,FLAT,1"N,ZN.PLTD SCREW,CAP,HX.HD,.75-10X 2" ZN PLTD SCREW,CAP,HX.HD.1-8X 3.5" ZN PLTD SCREW CAP HX.HD.1-8X 7-1/2" SCREW,CAP,HX.HD. .5-13 X 1.75" SCREW,CAP,HX.HD.1-8X 7" ZN PLTD NUT,HEX LOCK .25-20 UNC2B NUT,HEX LOCK .5-13 UNC2B NUT,HEX LOCK .75-10 UNC2B NUT,HEX LOCK 1"-8 UNC2B SCREW,CAP,SOC.HD 1/4-20X 1-1/4 CAP,FUEL,NON-VENTING,LTM400 ENCLOSURE,ALTECH,2015A13

REMARKS

REFERENCE

NOT SHOWN: FOOTNOTES: NOTE:

01

Page 69

ID0762914

Battery & Tanks - View 2 BILL OF MATERIAL: T0050001

1

18 9

27

34

25

47

30

50

46

32

29

22

53

52

01

Page 70

ID0762981

Battery & Tanks - View 2 BILL OF MATERIAL: T0050001

REF NO. 1 9 18 22 25 27 29 30 32 34 46 47 50 52 53

PART NUMBER AU116399 T0051011 T0051030 30-960-5355 8EN88108 8FW21112 8FW22106 8FW31004 8HH51301 8HH51557 8LN81103 8MS32408 T0051036 7215-0005 8SH82103

QTY 1 1 1 1 2 58 2 8 2 22 4 4 1 1 5

DESCRIPTION GUARD,CAB,ASSEMBLY TANK,HYDRAULIC,ASM COOLER,SIDE,INSTALL COVER, FUEL SENDER LATCH, T-HANDLE, 6905 SERIES WASHER,FLAT,.75N,ZN.PLTD WASHER,FLAT,.375W,ZN PLTD,SAE J488 WASHER,FLAT,#10,303 STAINLESS SCREW,CAP,HX.HD.3/8-16X 1/2" SCREW,CAP,HX.HD .75-10X 1.5" ZN PLTD NUT,NYLOK,10-32,ZN PLTD SCREW,MACHINE,SLOTTED PAN HEAD STEP,ASM,22" SENSOR,LEVEL,28" SCREW,CAP,SOC.HD #10-32X 1/2"

REMARKS

NOT SHOWN: FOOTNOTES: NOTE:

01

Page 71

ID0762981

Battery & Tanks - View 3 BILL OF MATERIAL: T0050001

27

36

31

28

8

27 44

7 6

3

4 2 13 19

26

33

01

Page 72

ID0763001

Battery & Tanks - View 3 BILL OF MATERIAL: T0050001

REF NO. 2 3 4 6 7 8 13 19 26 27 28 31 33 36 44

PART NUMBER AU117346 T0051005 T0051006 T0051008 T0051009 T0051010 T0051023 T7051001 8FW21106 8FW21112 8FW21116 8HH1660 8HH51305 8HH51562 8LN51112

QTY 1 1 1 1 1 1 1 1 8 58 32 4 8 18 30

DESCRIPTION INSTALLATION, BATTERY TANK,FUEL,LH,WELDMENT,T16/17 TANK,FUEL,RH,WELDMENT,T16/17 PLATFORM,RH,T16/T17 COUNTERWEIGHT,LH COUNTERWEIGHT,RH STEP,ASSEMBLY,T16 COVER, GREASE LINES WASHER,FLAT,.375N ZN PLTD WASHER,FLAT,.75N,ZN.PLTD WASHER,FLAT,1"N,ZN.PLTD SCREW,CAP,HX HD,1-8X 2" SCREW,CAP,HX.HD. .375-16X 1" SCREW,CAP,HX HD,.75-10X 2.75" ZN PLTD NUT,HEX LOCK .75-10 UNC2B

REMARKS

NOT SHOWN: FOOTNOTES: NOTE:

01

Page 73

ID0763001

Battery Assembly Mount BILL OF MATERIAL: T4330030

6

5

3

4

4

2

8

5

7 1 10 9 5 6

01

Page 74

ID0761777

Battery Assembly Mount BILL OF MATERIAL: T4330030

REF NO. 1 2 3 4 5 6 7 8 9 10

PART NUMBER T4330032 T4330033 T4330034 T4330038 8FW21106 8HH51305 8LN51106 8HH51309 T4330040 T4330041

QTY 2 2 2 11 14 14 6 6 2 1

DESCRIPTION MOUNT, SIDE, BATTERY MOUNT, FRONT, BATTERY BAR, HOLD DOWN, BATTERY PAD, RUBBER, BATTERY WASHER,FLAT,.375N ZN PLTD SCREW,CAP,HX.HD. .375-16X 1" NUT,HEX LOCK .375-16 UNC2B SCREW,CAP,HX.HD. .375-16X 2" SPACER, OUTSIDE, BATTERY TRAY SPACER, CENTER, BATTERY TRAY

REMARKS

NOT SHOWN: FOOTNOTES: NOTE:

01

Page 75

ID0761777

Handrail Assembly BILL OF MATERIAL: T0051018

3

1

2

4

6

5

7

01

Page 76

ID0720707

Handrail Assembly BILL OF MATERIAL: T0051018

REF NO. 1 2 3 4 5 6 7

PART NUMBER T0051019 T0051020 T0051021 T0051022 T4030004 8HH51305 T0051035

QTY 1 1 1 1 15 60 1

DESCRIPTION HANDRAIL, TANK, LH HANDRAIL, TANK, RH HANDRAIL,COUNTERWEIGHT,LH HANDRAIL, COUNTERWEIGHT, RH PLATE, HANDRAIL MOUNT SCREW,CAP,HX.HD. .375-16X 1" HANDRAIL,PLATFORM

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 77

ID0720707

Hydraulic Tank Assembly BILL OF MATERIAL: T0051011

16

44

34

22

7

19 35

8

21

31

25

40

2 3

36

37 29

43

9

20

17

33 45

23 18

39 5

18 32 24 14 1 30 27 38 42 41 42 34

01

Page 78

ID0759643

Hydraulic Tank Assembly BILL OF MATERIAL: T0051011

REF NO. 1 2 3 5 7 8 9 14 16 17 18 19 20 21 22 23 24 25 27 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

PART NUMBER T0051012 T0051013 T0051014 T0051034 30-560-6115 30-560-6116 30-708C-8037 8EP63050 8FL20038 8FW21106 8FW21110 8FW22106 8HH51317 8HH51305 8HH51306 8HH51511 8LN51110 8LW51106 8SP10008 8SP10012 8SP10032 8MS32406 8PG00040-26 8SH82103 8OA32024 8OA32424 8OA82416 8OL30404 8OL32024 8OL32424 8OR82424 8PN11340 8SA33224 8SP00004

QTY 1 1 1 1 1 1 1 1 2 2 36 8 2 36 8 18 18 36 1 1 7 6 1 5 4 1 1 2 2 1 1 1 5 6

44 45

8SP00020 8SP00024

2 1

7238-20, PLUG, O-RING, HEX SOC HD 7238-24, PLUG, O-RING, HEX SOC HD

-

SWITCH ASSY,FILTER DIFF PRESS ELEMENT,HYD,5 MICRON ABS,6KPSI KIT,SEAL,BUNA,F/UT319 SERIES

DESCRIPTION TANK,HYDRAULIC,WELDMENT COVER, HYDRAULIC TANK GASKET, COVER, HYDRAULIC TANK GUARD,TRANSDUCER,TANK CAP, FILL - LOCKABLE LOCK, PAD GAUGE, SIGHT SENSOR,LIQUID TEMPERATURE FILTER,HYD,RETURN,6 MICRON ABS WASHER,FLAT,.375N ZN PLTD WASHER, FLAT,.625N,ZN PLT WASHER,FLAT,.375W,ZN PLTD,SAE J488 SCREW,CAP,HX.HD.3/8-16X 4" SCREW,CAP,HX.HD. .375-16X 1" SCREW,CAP,HX.HD. .375-16X 1.25" SCREW,CAP,HX.HD..625-11X 2.5" ZN PLTD NUT,HEX LOCK .625-11 UNC2B WASHER,LOCK,SPLIT .375" 6408-8,PLUG,O RING,HEX HEAD 6408-12,PLUG,O RING,HEX HEAD -12SAEM 6408-32,PLUG,O RING,HEX HEAD SCREW,MACHINE,SLOTTED PAN HEAD SENSOR, LEVEL; 26" SCREW,CAP,SOC.HD #10-32X 1/2" 20-24-F5OLO, STRAIGHT THREAD CONNECTOR 24-24-F5OLO,STR THRD CONNECTOR 24-16-TRLO-BL,TUBE END REDUCER 4-4-C5OLO STR THRD ELBOW 90 20-24-C5OLO,STR THRD ELBOW 90 24-24-C5OLO, STR THRD ELBOW 90 24-24-R6LO, SWIVEL NUT RUN TEE NIPPLE,COMBINATION,STEEL,ZNPLT ADAPTER, O-RING SEAL, 2" MALE TO 1-1/2" FEM HOLLOW,HEX,PLUG,7/16-20_UN/UNF-2A

REMARKS

SEE NOT SHOWN

NOT SHOWN: 8FL20038-01 8FL51011-01 8FL20038-02

FOR REF NO. 16 FOR REF NO. 16 FOR REF NO. 16

FOOTNOTES: NOTE:

01

Page 79

ID0759643

Step Assembly BILL OF MATERIAL: T0051023

5 4

1

7 2 6

02

Page 80

3

ID0677139

Step Assembly BILL OF MATERIAL: T0051023

REF NO. 1 2 3 4 5 6 7

PART NUMBER T0051024 T4051021 8FW21108 8FW22109 8HH51407 8HH51408 8LN51108

QTY 2 1 8 4 4 4 4

DESCRIPTION SUPPORT, STEP - SIDE RUNG, STEP WASHER,FLAT,.5N,ZN.PLTD WASHER,FLAT,1/2 EXTRA WIDE SCREW,CAP,HX.HD. .5-13 X 1.5 ZN PLTD SCREW,CAP,HX.HD. .5-13 X 1.75 ZN PLTD NUT,HEX LOCK .5-13 UNC2B

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

02

Page 81

ID0677139

Side Oil Cooler

BILL OF MATERIAL: T0051030

9 2 16 11 16 2

3

6

1 15

14 2 9 1

8 2

5

20

7 4 2 2

22 19

21 23

9

24 12

13 17 18

01

Page 82

ID0759557

Side Oil Cooler

BILL OF MATERIAL: T0051030

REF NO. 1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 19 20 21 22 23 24

PART NUMBER 8FW21107 8FW21108 8HH51356 8HH51407 8HH51410 8HH51414 8HX25004 8LN51107 8LN51108 8NG28103 8NG80056 8NG80057 T0051031 T0051032 T1062123 8LW91112 8HN51112 8OA30606 8OA32424 8OA41212 8OA42424 8OL31216 8SA32412

QTY 20 16 10 4 2 2 1 10 8 2 2 2 1 1 4 2 2 1 1 2 3 2 2

DESCRIPTION WASHER,FLAT,.4375N,ZN.PLTD WASHER,FLAT,.5N,ZN.PLTD SCREW,CAP,HX.HD.7/16-14X 1-1/4 SCREW,CAP,HX.HD. .5-13 X 1.5 ZN PLTD SCREW,CAP,HX.HD..5-13 X 2.25 ZN PLTD SCREW,CAP,HX.HD. .5-13 X 3.25 ZN PLTD COOLER, HOC, TOC, DOC, ERIE NUT,HEX LOCK 7/16 UNC2B NUT,HEX LOCK .5-13 UNC2B MOUNT,PAD,RING AND BUSHING PAD, ALL-ATTITUDE MOUNT WASHER,SNUBBING,FOR 51512 MOUNT, SIDE COOLER, TOP GRILLE,COOLER,SIDE SPACER,2" OD X 9/16" ID X 1/4" WASHER,LOCK,NORDLOCK .75" NUT,HEX, .75-10 UNC ZN PLTD 6-6-F5OLO,STR THRD CONNECTOR 24-24-F5OLO,STR THRD CONNECTOR CONNECTOR -12 ORFS X -12 SAE 24-24-FF5OLO,LG STRTHD CONNECT 12-16-C5OLO,STR THRD ELBOW 90 24-12-F5OG5, STR THD REDUCER

REMARKS

NOT SHOWN: FOOTNOTES: NOTE:

01

Page 83

ID0759557

Notes:

Page 84

Tractor Section Table of Contents Tractor Assembly .........................................86 Mainframe - View 1......................................88 Mainframe - View 2......................................90 Mainframe - View 3......................................92 Mainframe - View 4......................................94 Light Mount Kit..............................................96 Driveshaft Catch Base ................................98 Firewall Installation ................................... 100 Covers Installation .................................... 102 Undercarriage Assembly - View 1......... 104 Undercarriage Assembly - View 2......... 106 Undercarriage Assembly - View 3......... 108 Boom Hood Installation ............................110 Boom Hood Assembly ..............................112 Cylinder Hoist Kit........................................114 Shims Adjust Kit .........................................116 Depth Indicator Assembly........................118 Cab Installation - View 1.......................... 120 Cab Installation - View 2.......................... 122 Cab Installation - View 3.......................... 124 Cab Installation - View 4.......................... 126 Universal Cab Assembly - View 1 ......... 128 Universal Cab Assembly - View 2 ......... 130 Universal Cab Assembly - View 3 ......... 132 Universal Cab Assembly - View 4 ......... 134 Cab Guard Assembly............................... 136 Trencor AC Kit ........................................... 138

Wipers, Washer Assembly...................... 140 Glass Installation....................................... 142 Insulation Kit............................................... 144 Pressurizer Relocation Kit ...................... 146 Remote Maintenance Upgrade Kit........ 148 Spring Loaded Gate Kit ........................... 150 Spring Loaded Gate Asm RH................. 152 Spring Loaded Gate Asm LH ................. 154 Camera Relocation Kit............................. 156 Camera Mount Asm ................................. 158 Camera Mount Asm ................................. 160 Arctic Fox Install - View 1 ........................ 162 Arctic Fox Install - Detail A...................... 164 Arctic Fox Install - Detail B...................... 166 Arctic Fox Install - Detail C...................... 168 Arctic Fox Install - Detail D...................... 170 Arctic Fox Schematic - View 1 ............... 172 Arctic Fox Schematic - View 2 ............... 174 Arctic Fox Electrical Controls ................. 176 ColdweatherHeater Frame - View 1 ..... 178 ColdweatherHeater Frame - Detail A ... 180 ColdweatherHeater Frame - Detail B ... 182 ColdweatherHeater Frame - Detail C... 184 Actuated Stairs Kit - View 1 .................... 186 Actuated Stairs Kit - Detail A .................. 188 Light Mount Asm ....................................... 190

Page 85

Tractor Assembly BILL OF MATERIAL: T6010001

3

6

5 9

13

4 7 2

01

Page 86

ID0760469

Tractor Assembly BILL OF MATERIAL: T6010001

REF NO. 2 3 4 5 6 7 9 13

PART NUMBER T6020000 T6030002 T6040001 T0050001 T6060001 T6070001 T0090002 T6130002

QTY 1 1 1 1 1 1 1 1

DESCRIPTION UNDERCARRIAGE ASSEMBLY,T16/17 MAINFRAME,ASSEMBLY,T16,T4F COVERS, ASSEMBLY TANKS,& BATTERY,ASM,T16/17 POWERTRAIN,ASM,C27,T4F,PH2,T16 BOOM HOOD,INSTALLATION,T16 CAB,T1460,PHASE 2 DIGGING DRIVE, ASSEMBLY, T16

REMARKS

NOT SHOWN: T6960001 T6355003 T6170000

1 1 1

ELECTRICAL ASSY.; TOP LEVEL LIST, HYDRAULIC, FINAL ASM KIT,DECALS,T16

FOOTNOTES: NOTE:

01

Page 87

ID0760469

Mainframe - View 1 BILL OF MATERIAL: T6030002

30 60

20

59

900

58 65 28 16

18

5 68 33

18 67 1

53 51 18 31 2 6

19 52 34

01

Page 88

ID0734972

Mainframe - View 1 BILL OF MATERIAL: T6030002

REF NO. 1 2 5 6 16 18 19 20 28 30 31 33 34 51 52 53 56 58 59 60 65 67 68 900

PART NUMBER 30-1605-1879 20000432 66DD3217 8BH21010 8FW21106 8FW21108 8FW21116 8FW22108 8HH51315 8HH51405 8HH51406 8HH51409 8HH51663 T6031040 T0031003 T0031004 T6030004 T6031004 T6031016 T6031041 T6031035 8HH51404 T6030020 8EV20201

QTY 1 2 2 4 33 30 16 23 4 23 12 6 8 2 1 1 1 1 1 1 1 2 1 1

DESCRIPTION TANK, AIR REFLECTOR, RED MANIFOLD,HEADER,180DEG,4OUTLET SCREW,CAP,BUT'N.HD,1/4-20X 3/4 WASHER,FLAT,.375N ZN PLTD WASHER,FLAT,.5N,ZN.PLTD WASHER,FLAT,1"N,ZN.PLTD WASHER,FLAT,.5W,ZN PLTD SCREW,CAP,HX.HD.3/8-16X 3-1/2" SCREW,CAP,HX.HD. .5-13X 1"ZN PLTD SCREW,CAP,HX.HD..5-13 X 1.25 ZN PLTD SCREW,CAP,HX.HD. .5-13 X 2" ZN PLTD SCREW,CAP,HX.HD.1-8X 3" ZN PLTD CONVEYOR ROCK GUARD GUARD, CONVEYOR, LH GUARD, CONVEYOR, RH MAINFRAME,WELDMENT,T16 KIT,MOUNT,LIGHT,T16/T17 COVER,ENGINE,T16,T4F GRILLE,ENGINE,INSTALL,T16 INSTALLATION,FIREWALL,ENGINE SCREW,CAP,HX HD,1/2-13X 7/8" PLATE,BULKHEAD,CONVEYOR EXTREME DUTY CAMERA

REMARKS

REFERENCE

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 89

ID0734972

Mainframe - View 2 BILL OF MATERIAL: T6030002

48

49

21

81

44

14

8 46

7

80

9

75

16

25

29

13

17

32

37

18

77 12

39 38 74

41 24 76

16 78

01

79

Page 90

ID0735076

Mainframe - View 2 BILL OF MATERIAL: T6030002

REF NO. 7 8 9 12 13 14 16 17 18 21 24 25 29 32 37 38 39 41 44 46 48 49 74 75 76 77 78 79 80 81

8FL50003 8PP70012 8FL50003-01

QTY 1 4 1 1 1 4 33 4 30 4 4 13 4 4 1 1 1 4 4 5 5 5 1 2 1

DESCRIPTION INCLINOMETER,DUAL AXIS,CAN TRANSDUCER,9000PSI,.4375-20SAE TRANSDUCER,600PSI, .4375-20SAE FILTER,HYD,600PSI,6 MICRON FILTER,HYD,5 MICRON ABS,6KPSI SCREW,FLT HD SOC,10-32X 3/4" WASHER,FLAT,.375N ZN PLTD WASHER,FLAT,.4375N,ZN.PLTD WASHER,FLAT,.5N,ZN.PLTD WASHER,FLAT,#10,303 STAINLESS SCREW,CAP,HX.HD.5/16-18X 4" SCREW,CAP,HX.HD. .375-16X .75" SCREW,CAP,HX.HD,7/16-14X 3/4" SCREW,CAP,HX.HD. .5-13 X 1.5 ZN PLTD VALVE, MANIFOLD, LS, ACCESSORY VALVE,FAN DRIVE MANIFOLD,CIRCUIT,FAST BOOM NUT,HEX LOCK .3125-18 UNC2B NUT,NYLOK,10-32,ZN PLTD 4-4-G65L,STR THREAD ADAPTER 4-WJJLO-WLNL,BULKHEAD RUN TEE COUPLING,MALE,THREADED TEST PT FILTER,HYDR,PRESSURE,INLINE BREATHER, VENT, FILTER, .75NPT ELEMENT,FILTER,F/8FL50003,50µm

8OA31212 8OA01212 8HH51305 30-1606-1181 8HH51419

1 1 4 2 2

12-12-F5OLO,STR THRD CONNECTOR 12-12-F65OL,STR THRD ADAPTER SCREW,CAP,HX.HD. .375-16X 1" MANIFOLD, LIFT CYLINDER SCREW,CAP,HX.HD. 1/2-13 X 5"

8FL20031-1 8FL20039-01 8FL20039-02 8FL20039-04 8FL51011-01 20MP4103-32

-

FOR REF. NO. 12 FOR REF. NO. 12 FOR REF. NO. 12 FOR REF. NO. 12 FOR REF. NO. 13 FOR REF. NO. 13

8FL20030-01

-

ELEMENT,FILTER,6 MICRON ABS SWITCH ASSY,FILTER DIFF PRESS KIT,SEAL,BUNA,F/UR209 SERIES O-RING,HEAD TO BOWL,3MM X 65MM ELEMENT,HYD,5 MICRON ABS,6KPSI O-RING, HOLDER, SEAL, #244, 90 DURO O-RING (COVER-TO-HEAD)

8HV00069-01 8HV00069-02 8HV00069-03 8HV00069-04 8HV00069-05 8HV00069-06 8HV00069-07 21001458 8HV00066-01 8FL50003-01 8PP70012-01

-

CARTRIDGE, PROPORTIONAL RELIEF COIL, 24VDC, DEUTSCH DT04-2P CARTRIDGE, 4W2P COIL, 24VDC DEUTSCH CARTRIDGE 3W2P, PILOT SHIFT RELIEF VALVE, FIXED VALVE, CHECK, 2.5 PSI CRACK VALVE, CARTRIDGE PRESSURE REDUCING VALVE ELEMENT,FILTER,F/8FL50003,50µm

FOR REF. NO. 38 FOR REF. NO. 38 FOR REF. NO. 38 FOR REF. NO. 38 FOR REF. NO. 38 FOR REF. NO. 38 FOR REF. NO. 38 FOR REF. NO. 39 FOR REF. NO. 39 FOR REF. NO. 74 FOR REF. NO. 75

PART NUMBER 8EM05138 8EP78239 8EP78240 8FL20039 8FL51011 8FS81103 8FW21106 8FW21107 8FW21108 8FW31004 8HH51267 8HH51303 8HH51353 8HH51407 8HV00062 8HV00069 8HV00066 8LN51105 8LN81103 8OA20404 8OR79004 8QD16004

REMARKS

SEE NOT SHOWN SEE NOT SHOWN

SEE NOT SHOWN SEE NOT SHOWN

SEE NOT SHOWN SEE NOT SHOWN

NOT SHOWN:

01

FILTER 3 MICRON FILTER ELEMENT

Page 91

FOR REF. NO. 13

ID0735076

Mainframe - View 3 BILL OF MATERIAL: T6030002

66

30

20

64

43 33

18

23 15 54

71

19

900

70 60 72

01

Page 92

ID0734980

Mainframe - View 3 BILL OF MATERIAL: T6030002

REF NO. 15 18 19 20 23 30 33 43 54 60 64 66 70 71 72 900

PART NUMBER 8FW21104 8FW21108 8FW21116 8FW22108 8HH51206 8HH51405 8HH51409 8LN51108 T0031006 T6031041 T6031034 T6031039 T6031050 8HH81667 8LN51116 8EV20201

QTY 2 30 16 23 2 23 6 8 1 1 2 1 1 4 4 1

DESCRIPTION WASHER,FLAT,.25N ZN,PLTD WASHER,FLAT,.5N,ZN.PLTD WASHER,FLAT,1"N,ZN.PLTD WASHER,FLAT,.5W,ZN PLTD SCREW,CAP,HX.HD,1/4-20X 1-1/4" SCREW,CAP,HX.HD. .5-13X 1"ZN PLTD SCREW,CAP,HX.HD. .5-13 X 2" ZN PLTD NUT,HEX LOCK .5-13 UNC2B SHIM, GRILLE, ENGINE GRILLE,ENGINE,INSTALL,T16 MOUNT, RAD BAFFLE SOUND ABSORBTION, KIT MOUNT,ENGINE,ADJUSTABLE,T16 SCREW,CAP,HX.HD.1-8X 4" ZN PLTD NUT,HEX LOCK 1"-8 UNC2B EXTREME DUTY CAMERA

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 93

ID0734980

Mainframe - View 4 BILL OF MATERIAL: T6030002

3

57 45 36 63 69

11

01

Page 94

10

ID0735141

Mainframe - View 4 BILL OF MATERIAL: T6030002

REF NO. 3 10 11 36 45 57 63 69

PART NUMBER 21000079 8FL20035 8FL20037 8HH81407 8LW51108 T6030010 T6031027 T0110004

QTY 1 1 1 6 6 1 1 1

DESCRIPTION FILTER,ASM,100 MESH DWG ELEMENT,SPIN-ON,33um,B-1000 FILTER,RETURN,HEAD W/INDICATOR SCREW,CAP,HX.HD. 1/2-13 X1 1/2 WASHER,LOCK,SPLIT .5" MOUNT,CARRIER,HOSE BASE,CATCH,INSTALL,DRIVESHAFT MOUNT,BREAKERS,CIRCUIT

REMARKS SEE NOT SHOWN

-

ELEMENT, FILTER-OIL, 100 MESH INDICATOR, SWITCH, FILTER, 17 PSI

FOR REF NO. 3 FOR REF NO. 11

SEE NOT SHOWN

NOT SHOWN: 21000395 8FL20037-01

FOOTNOTES: NOTE:

01

Page 95

ID0735141

Light Mount Kit BILL OF MATERIAL: T6031004

6 202

4

2 3 201

01

Page 96

ID0759559

Light Mount Kit BILL OF MATERIAL: T6031004

REF NO. 2 3 4 6 201 202

PART NUMBER T7031002 8FW21106 8HH51309 T0031010 8EP02752 8EP02757

QTY 2 32 16 2 3 2

DESCRIPTION BRACKET,MOUNT,REAR,LIGHT,LED WASHER,FLAT,.375N ZN PLTD SCREW,CAP,HX.HD. .375-16X 2" MOUNT,LIGHT,FRONT FLOOD LIGHT, LED, 12-24V, 2500 LUM FLOOD LIGHT,LED,12-24V,WIDEFLD

REMARKS

NOT SHOWN: FOOTNOTES: NOTE:

01

Page 97

ID0759559

Driveshaft Catch Base BILL OF MATERIAL: T6031027

7

4

2 9 8

5

10

11

6

4 3 1

7

02

Page 98

ID0677248

Driveshaft Catch Base BILL OF MATERIAL: T6031027

REF NO. 1 2 3 4 5 6 7 8 9 10 11

PART NUMBER T6031028 T6031029 T6031030 8FW21116 8HH51660 8HH51662 8LN51116 8FW21106 8HH81305 8LN51106 T6031049

QTY 2 1 1 32 4 12 16 6 3 3 1

DESCRIPTION LOOP,HALF,DRIVESHAFT,WELD SHIELD,DRIVESHAFT,TOP BASE,CATCH,WLMT,DRIVESHAFT WASHER,FLAT,1"N,ZN.PLTD SCREW,CAP,HX.HD.1-8X 2.25" ZN PLTD SCREW,CAP,HX.HD.1-8X 2-3/4" NUT,HEX LOCK 1"-8 UNC2B WASHER,FLAT,.375N ZN PLTD SCREW,CAP,HX.HD. .375-16X 1" NUT,HEX LOCK .375-16 UNC2B GUARD,DRIVESHAFT

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

02

Page 99

ID0677248

Firewall Installation BILL OF MATERIAL: T6031035

6

5 5

7

4

3 2

1

6

01

8

5

Page 100

ID0730550

Firewall Installation BILL OF MATERIAL: T6031035

REF NO. 1

PART NUMBER AU117527

QTY 1

2 3 4 5 6 7 8

T6031036 AU122692 T6031037 8FW21106 8HH51305 8LN51106 8LW51106

1 1 1 21 17 4 13

DESCRIPTION FIREWALL, LH FIREWALL (RH)

REMARKS

FOAM,ACOUSTICAL,FIREWALL FOAM,ACCOUSTICAL,FIREWALL WASHER,FLAT,.375N ZN PLTD SCREW,CAP,HX.HD. .375-16X 1" NUT,HEX LOCK .375-16 UNC2B WASHER,LOCK,SPLIT .375"

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 101

ID0730550

Covers Installation BILL OF MATERIAL: T6040001

3

9

22

6 8

2 7 11

7

4

20 15

1

21

13 12

17 12

5 20 18 19 10 14 16

01

Page 102

ID0761778

Covers Installation BILL OF MATERIAL: T6040001

REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

PART NUMBER AU116601 AU116518 AU116519 AU116525 AU116605 T7041005 AU116531 T7041003 T7041004 7536-0015 T0031008 30-1605-2067 65-CI-2086 8FW21110 8HH51405 8HH51509 8HH51657 8HH81407 8LN51110 8LW51108 8LW51116 8PP70012

QTY 2 1 1 2 2 2 2 1 1 1 2 4 2 6 64 6 16 140 6 204 16 4

DESCRIPTION COVER COVER, CHAINCASE ASM - LH COVER, CHAINCASE ASM - RH COVER,OUTER,CHAINCASE COVER, LOWER CHAINCASE PRIMARY COVER, CHAINCASE, SECONDARY COVER,ACCESS,INSIDE COVER, ACCESS, TOP, LH COVER, ACCESS, TOP, RH GUARD,DIFFERENTIAL FILTERS,T16 GUARD, HOSE LUBE SIGHT CHECK PLUG, PIPE - 3/4" NPT - FLUSH WASHER, FLAT,.625N,ZN PLT SCREW,CAP,HX.HD. .5-13X 1"ZN PLTD SCREW,CAP,HX.HD. .625-11X 2" ZN PLTD SCREW,CAP,HX HD,1-8X 1-1/2" SCREW,CAP,HX.HD. 1/2-13 X1 1/2 NUT,HEX LOCK .625-11 UNC2B WASHER,LOCK,SPLIT .5" WASHER,LOCK,SPLIT 1" BREATHER, VENT, FILTER, .75NPT

REMARKS

FILTER 3 MICRON FILTER ELEMENT

FOR REF NO. 22

SEE NOT SHOWN

NOT SHOWN: 8PP70012–01

-

FOOTNOTES: NOTE:

01

Page 103

ID0761778

Undercarriage Assembly - View 1 BILL OF MATERIAL: T6020000

24 22

23 2

25 18 47 48 33 35

33 29 45 1

01

Page 104

35

ID0759579

Undercarriage Assembly - View 1 BILL OF MATERIAL: T6020000

REF NO. 1 2 18 22 23 24 25 29 33 35 45 47 48

PART NUMBER T6020010 T6020020 T7020040 T7020047 T7020048 T7020049 T7020050 30-1607-1498 8FS81608 8HH51405 AU117161 8FW22112 8HH51558

QTY 1 1 2 1 1 1 1 2 8 32 4 22 22

DESCRIPTION FRAME,TRACK,WLMT,RH,T16/17 FRAME,TRACK,WLMT,LH,T16/17 TRACK GROUP 49L 10.25 P SINGLE COVER,MOTOR,LONG,LH COVER,MOTOR,LONG,RH COVER,MOTOR,SHORT,LH COVER,MOTOR,SHORT,RH COVER, PLATE - TRACKFRAME-TOP SCREW,FLT.HD. SOC .75-10X 1.75 HD SCREW,CAP,HX.HD. .5-13X 1"ZN PLTD COVER WASHER,FLAT,3/4W,ZN.PLTD SCREW,CAP,HX.HD..75-10X 1.75" ZN PLTD

REMARKS

SEE NOT SHOWN

NOT SHOWN: T7020040-01 T7020040-02 T7020040-08 T7020039-09 T7020039-10

-

MASTER PIN, COMPLETE W/SPACERS TRACK CHAIN, SEALED W/MASTER SHOE, 32"SINGLE,CLIPPED W/MH TRACK BOLT M27 X 3.2 TRACK NUT, M27 SQUARE

FOR REF. NO. 18.

FOR REF. NO. 18.

FOR REF. NO. 18.

FOR REF. NO. 18.

FOR REF. NO. 18.

FOOTNOTES: NOTE:

01

Page 105

ID0759579

Undercarriage Assembly - View 2 BILL OF MATERIAL: T6020000

13 26

7 26 10 34

39 38

42

6

20 12

11

8 27

44 5 41

40

01

43

Page 106

9

ID0759580

Undercarriage Assembly - View 2 BILL OF MATERIAL: T6020000

REF NO. 5 6 7 8 9 10 11 12 13 20 26 27 34 38 39 40 41 42 43 44

PART NUMBER T6021002 T7020023 T7020024 T7020025 T7020026 T7020027 T7020028 T7020029 T7020032 T7020044 T7020051 T7020052 8FW21114 8HH51609 8HH51613 8HH51617 8HH51877 8HH81771 8LN51114 8LN51124

QTY 44 2 4 4 3 3 1 1 22 2 6 2 50 90 8 38 44 88 46 44

DESCRIPTION SPACER, BOLT, TRACKFRAME COVER, ACCESS, MOTOR WEAR STRIPS, TRACK GUIDE, 53" CENTER ROCKGUARD ROCKGUARD, LEFT FRONT OUTSIDE ROCKGUARD, RIGHT FRONT,OUTSIDE ROCKGUARD, LEFT REAR INSIDE ROCKGUARD, RIGHT REAR INSIDE TRACK ROLLER, SINGLE FLANGE SUPPORT, MOTOR COVER, RH WEAR STRIPS, TRACK GUIDE, 41" WEAR STRIPS,TRACK GUIDE, 28" WASHER,FLAT,.875N,ZN.PLTD SCREW,CAP,HX HD,7/8-9X 2" SCREW,CAP,HX.HD..875-9X 3" ZN PLTD SCREW,CAP,HX.HD.7/8-9X 4" SCREW,CAP,HX.HD.1 1/2-6X 12" SCREW,CAP,HX.HD,1.25-7 X 6" ZN PLTD NUT,HEX LOCK .875-9 UNC2B NUT,HEX LOCK,COLLAR 1.5-6

REMARKS

NOT SHOWN: FOOTNOTES: NOTE:

01

Page 107

ID0759580

Undercarriage Assembly - View 3 BILL OF MATERIAL: T6020000

30 31 3 19

31 32

46

28

21 4

17

36

16 15

28

01

Page 108

ID0759661

Undercarriage Assembly - View 3 BILL OF MATERIAL: T6020000

REF NO. 3 4 15 16 17 19 21 28 30 31 32 36 46

PART NUMBER 8GB85034 8HM60090 T7020034 T7020035 T7020036 T7020042 T7020045 30-1260-7019 30-4000-7005 30-4000-7006 8HH95770 8HH51557 8HM60090-01

QTY 2 2 2 2 2 2 2 16 60 120 60 8 2

DESCRIPTION GEARBOX, PLANETARY F340/257 MOTOR, 250CC, 2 SPEED, REXROTH IDLER WHEEL W/BRACKETS RECOIL ASSEMBLY TENSIONER, GREASE CYLINDER SPROCKET,25T 10.25 PITCH,T1760 SUPPORT, MOTOR COVER, LH CAPSCREW, METRIC - M24X3.0X80 CAPSCREW, METRIC - M30X3.5X100 WASHER, LOCK - M30 SCREW,CAP,HX HD,M30X3.5X220MM SCREW,CAP,HX.HD .75-10X 1.5" ZN PLTD SEAL,O-RING,250MM X 5MM

REMARKS

NOT SHOWN: FOOTNOTES: NOTE:

01

Page 109

ID0759661

Boom Hood Installation BILL OF MATERIAL: T6070001

5

200

4

2

10 13

1

3 7

15

12

11

12

8 11 9

01

Page 110

ID0759663

Boom Hood Installation BILL OF MATERIAL: T6070001

REF NO. 1 2 3 4 5 7 8 9 10 11 12 13 15 200

PART NUMBER T6071002 T7071001 AU114216 AU117608 AU121056 12001318 8FW21120 8HC50005 8HH51407 8HH51765 8HN85116 8LW51108 T0071000 8EV20202

QTY 1 2 2 1 1 4 12 2 4 76 16 4 32 -

DESCRIPTION BOOM,HOOD,ASM,T16 WEDGE, BOOM KIT, SHIM - ADJUST KIT, CYLINDER - HOIST - T1660 ASM, INDICATOR - DEPTH ROD, ALLTHREAD - 1"NCX12-3/4 WASHER,FLAT,1 1/4N,ZN.PLTD CYLINDER, BOOM ADJUST GREASE SCREW,CAP,HX.HD. .5-13 X 1.5 ZN PLTD SCREW,CAP,HX HD,1.25-7X3.5" NUT,HEX,JAM,1"-8 UNC WASHER,LOCK,SPLIT .5" WASHER,DOUBLE,BOOM SUPER WIDE ANGLE CAMERA

REMARKS

SEE NOT SHOWN

REFERENCE

NOT SHOWN: 8HC50005-01

-

SEAL KIT, GREASE CYLINDER

FOOTNOTES: NOTE:

01

Page 111

ID0759663

Boom Hood Assembly BILL OF MATERIAL: T6071002

10 14 7

8

1

5 9 11

18 2

21 12

15

4

6

23

13 16 3

17

20 22

01

19

Page 112

23

ID0759664

Boom Hood Assembly BILL OF MATERIAL: T6071002

REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

PART NUMBER T6071003 AU114013 7536-0112 T7071010 11001474 T7071011 8EM05138 8FS81103 8FW21108 8FW31004 8HH51406 8HH51510 7105-0025 8LN81103 8LW51110 8LW91116 T7071014 T7071015 8LN51112 8HH51409 8HH51565 8LW51108 8FW21112

QTY 1 2 2 2 4 4 1 4 16 4 16 24 48 4 24 48 1 1 24 24 24 24 48

DESCRIPTION HOOD,BOOM,WELDMENT,T16 BUSHING, PIVOT HOOD HOUSING,PIVOT,HOOD,BOOM,T16 RETAINER, HOOD - BOOM RETAINER, BUSHING SHIM, RETAINER INCLINOMETER,DUAL AXIS,CAN SCREW,FLT HD SOC,10-32X 3/4" WASHER,FLAT,.5N,ZN.PLTD WASHER,FLAT,#10,303 STAINLESS SCREW,CAP,HX.HD..5-13 X 1.25 ZN PLTD SCREW,CAP,HX.HD. .625-11X 2.25" ZN PLTD SCREW,CAP,HX.HD.1-8X 3.5" DRILLED NUT,NYLOK,10-32,ZN PLTD WASHER,LOCK,SPLIT .625" WASHER,LOCK,NORDLOCK 1" GUIDE,BOOM BOX,LH,T16/T17 GUIDE,BOOM BOX,RH,T16/T17 NUT,HEX LOCK .75-10 UNC2B SCREW,CAP,HX.HD. .5-13 X 2" ZN PLTD SCREW,CAP,HX.HD..75-10X 3.5" ZN PLTD WASHER,LOCK,SPLIT .5" WASHER,FLAT,3/4N,ZN.PLTD

REMARKS

NOT SHOWN: FOOTNOTES: NOTE:

01

Page 113

ID0759664

Cylinder Hoist Kit BILL OF MATERIAL: AU117608

2 5

6

4 7 10 8 9

3

1

02

Page 114

ID0677257

Cylinder Hoist Kit BILL OF MATERIAL: AU117608

REF NO. 1 2 3 4 5 6 7 8 9 10

PART NUMBER AU116052 30-1260-1026 AU116161 AU116162 71000184 AU116164 11002445 8LW51108 8HH81405 AU117132

QTY 4 12 2 2 6 2 8 16 16 4

DESCRIPTION CYLINDER, 10.00"X42.00" BUSHING, SPRING, 3.5"ODX3"ID BUSHING, SPRING3.00"IDX2.50" BUSHING, SPRING3.00"IDX3.00" PIN, CYLINDER - HOIST - 3" PIN, CYLINDER - HOIST RETAINER, PIN WASHER,LOCK,SPLIT .5" SCREW,CAP,HX.HD. .5-13 X1 RETAINER, BUSHING

REMARKS SEE NOT SHOWN

SEAL KIT, 10" BORE, 4" ROD VALVE,COUNTERBALANCE,3:1,8 GPM

FOR REF. NO. 1 FOR REF. NO. 1

NOT SHOWN: AU116052-01 8HV66021

-

FOOTNOTES: NOTE:

02

Page 115

ID0677257

Shims Adjust Kit BILL OF MATERIAL: AU114216

3

2

1

02

Page 116

ID0677256

Shims Adjust Kit BILL OF MATERIAL: AU114216

REF NO. 1 2 3

PART NUMBER AU114325 AU114326 AU114327

QTY 4 6 6

DESCRIPTION SHIM, ADJUST - 1/4" SHIM, ADJUST - 3/8" SHIM, ADJUST - 1/2"

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

02

Page 117

ID0677256

Depth Indicator Assembly BILL OF MATERIAL: AU121056

9

12

3

10

8

5

1

14

2 11 13 4 16

7

6

15

02

Page 118

ID0677258

Depth Indicator Assembly BILL OF MATERIAL: AU121056

REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

PART NUMBER 8HH51408 8HH51405 8HH51511 8HN52110 8LW51108 8LN51108 8LN51110 25-5958A 30-1405-1388 30-1405-1391 30-1605-1225 30-1605-1226 AU121054 AU121055 AU121058 8FW21108

QTY 4 2 1 1 2 4 1 1 1 2 1 1 1 1 1 8

DESCRIPTION SCREW,CAP,HX.HD. .5-13 X 1.75 ZN PLTD SCREW,CAP,HX.HD. .5-13X 1"ZN PLTD SCREW,CAP,HX.HD..625-11X 2.5" ZN PLTD NUT,HEX, .625-18 UNF ZN PLTD WASHER,LOCK,SPLIT .5" NUT,HEX LOCK .5-13 UNC2B NUT,HEX LOCK .625-11 UNC2B CLEVIS, ROD END - 5/8"NF BLOCK, SLIDING - INDICATOR SPACER, INDICATOR ROD, INDICATOR BAR, INDICATOR BAND, MOUNTING - INDICATOR BAND, MOUNTING - UPPER EAR, PIVOT - CYLINDER WASHER,FLAT,.5N,ZN.PLTD

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

02

Page 119

ID0677258

Cab Installation - View 1 BILL OF MATERIAL: T0090002

16

32 1

5

16

21

16

15

12 13 14 3

01

Page 120

ID0743356

Cab Installation - View 1 BILL OF MATERIAL: T0090002

REF NO. 1 3 5 12 13 14 15 16 21 32

PART NUMBER T0090003 AU114969 AU113656 21001533 8HH51525 8HH51513 8HN55112 8LN51110 AU113687 8HH81891

QTY 1 1 1 4 12 12 4 32 12 8

DESCRIPTION CAB,ASSEMBLY,UNIVERSAL BRKT,SPRT,OUTSIDE,GUIDE,CAB,RH BRKT,SUPRT,INSIDE,GUIDE,CAB,RH BOLT, 3/4-10X4 HEX HEAD TAP SCREW,CAP,HX.HD. .625-11X 8" ZN PLTD SCREW,CAP,HX.HD. .625-11X 3" ZN PLTD NUT,HEX,JAM, .75-10 UNC ZN PLTD NUT,HEX LOCK .625-11 UNC2B WASHER, DOUBLER - CAB SCREW,CAP,HX HD.5/8-11X 7"

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 121

ID0743356

Cab Installation - View 2 BILL OF MATERIAL: T0090002

37 38 39 38

31

19

22

01

Page 122

ID0743357

Cab Installation - View 2 BILL OF MATERIAL: T0090002

REF NO. 19 22 31 37 38 39

PART NUMBER AU113700 AU113705 8HH51406 8LN51108 8FW21108 T0091070

QTY 2 2 3 1 2 1

DESCRIPTION PIN, DETENT - QUICK RELEASE CHAIN, LANYARDS - 12" SCREW,CAP,HX.HD..5-13 X 1.25 ZN PLTD NUT,HEX LOCK .5-13 UNC2B WASHER,FLAT,.5N,ZN.PLTD LADDER,CAB,ASM

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 123

ID0743357

Cab Installation - View 3 BILL OF MATERIAL: T0090002

8

11

7 4

6

20 10

01

Page 124

ID0743390

Cab Installation - View 3 BILL OF MATERIAL: T0090002

REF NO. 4 6 7 8 10 11 20

PART NUMBER AU113493 AU113655 T0091065 AU113653 T0091066 30-560-3048 AU113686

QTY 1 1 2 4 2 50 2

DESCRIPTION BRACKET, SUPPORT - LH BRACKET, SUPPORT -LH CAB GUIDE SPACER,BRACKET,CAB GUIDE PAD, WEAR CAB GUIDE PAD,WEAR,CAB GUIDE CAPSCREW, BUTTON HEAD ZINC P SHIM,BRACKET,CAB SLIDE

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 125

ID0743390

Cab Installation - View 4 BILL OF MATERIAL: T0090002

18 23

17

34 30 2 28

27

24

33

25 29

36

34

27

33

31 35

01

Page 126

ID0743391

Cab Installation - View 4 BILL OF MATERIAL: T0090002

REF NO. 2 17 18 23 24 25 27 28 29 30 31 33 34 35 36

PART NUMBER 22000063 AU119924 AU126665 8CP40040 T0091006 T0091007 8FW21106 8HH51305 8HH51306 8HH51405 8HH51406 8LN51106 8LW91108 AU109727 AU124837

QTY 2 2 4 4 1 1 8 4 4 4 3 8 6 1 1

DESCRIPTION CYLINDER, 2.50"X42.00" PIN, 1.00"X9.31" SPACER, CAB CYLINDER PIN,H'PIN COTTER,.15W .75-1.1 MOUNT, VARITRAK VARITRAK CARRIER SLIDE WASHER,FLAT,.375N ZN PLTD SCREW,CAP,HX.HD. .375-16X 1" SCREW,CAP,HX.HD. .375-16X 1.25" SCREW,CAP,HX.HD. .5-13X 1"ZN PLTD SCREW,CAP,HX.HD..5-13 X 1.25 ZN PLTD NUT,HEX LOCK .375-16 UNC2B WASHER,LOCK,NORDLOCK .5" VARITRACK,S CARRIER#1250 .PDF PAD, WEAR, HOSE

REMARKS SEE NOT SHOWN

KIT, SEAL

FOR REF. NO. 2

NOT SHOWN: 22000064

-

FOOTNOTES: NOTE:

01

Page 127

ID0743391

Universal Cab Assembly - View 1 BILL OF MATERIAL: T0090003

25 45

51

67 45 36 6 65 47 66 7 36 68 32

61

11

18

43

01

50

38

17

1

Page 128

ID0759728

Universal Cab Assembly - View 1 BILL OF MATERIAL: T0090003

REF NO. 1 6 7 11 17 18 25 32 36 38 43 45 47 50 51 61 65 66 67 68

PART NUMBER T0090004 T0091035 T0091033 AU113817 T0091003 T0091004 30-1405-1744 8EO24126 8FW21104 8FW21106 8HH51303 8HH51406 8LN51108 8LW51106 8LW51108 8EP86206 222-7232 7546-0194 8HH51206 8LN51104

QTY 1 1 1 1 1 1 1 7 10 11 11 3 6 11 1 4 1 1 3 3

DESCRIPTION CAB,WELDMENT,UNIVERSAL STOP, DOOR, CAB WIPERS,WASHERS,ASSEMBLY INSTL, GLASS - CAB UNIV - GREY SHIELD,HEAT,CAB BARRIER,HEAT,FACED,ALUMINUM BUMPER, RUBBER DOOR STOP GROMMET, SILICONE, 1/2 ID WASHER,FLAT,.25N ZN,PLTD WASHER,FLAT,.375N ZN PLTD SCREW,CAP,HX.HD. .375-16X .75" SCREW,CAP,HX.HD..5-13 X 1.25 ZN PLTD NUT,HEX LOCK .5-13 UNC2B WASHER,LOCK,SPLIT .375" WASHER,LOCK,SPLIT .5" CLAMP,WIRE;1-1/4"TUBE CLAMP 4G + GNSS ANTENNA MOUNT,ANTENNA,4G,TELEMATICS SCREW,CAP,HX.HD,1/4-20X 1-1/4" NUT,HEX LOCK .25-20 UNC2B

REMARKS

NOT SHOWN: 70

30-1260-5251,

1

HOSE, FLEXIBLE - 3"

FOOTNOTES: NOTE:

01

Page 129

ID0759728

Universal Cab Assembly - View 2 BILL OF MATERIAL: T0090003

52

56

47

52

54

71

57

58 101

22

8

15

50

43

39

44

30

38

24 26

5

4 12

01

Page 130

ID0759730

Universal Cab Assembly - View 2 BILL OF MATERIAL: T0090003

REF NO. 4 5 8 12 15 22 24 26 30 38 39 43 44 47 50 52 54 56 57 58 71 101

PART NUMBER T4091001 T0091036 T0091015 AU111445 AU116746 T0091014 30-1260-5553 30-660-5122 30-560-8005 8FW21106 8HH51201 8HH51303 8HH51305 8LN51108 8LW51106 8FW21108 T0091039 8HH51408 7531-0005 T0091061 8CL11052 T0971008

QTY 1 1 1 1 2 1 1 4 11 8 11 4 6 11 8 1 4 1 1 2 -

DESCRIPTION FLOOR PAD, CAB STEP, CAB, UNIVERSAL RAM DOUBLE 1.5" SOCKET ARM BRACKET,EXTINGUISHER COVER, ACCESS RAM 2.5" BASE 1.5" BALL EXTINGUISHER, FIRE TYPE A,B,C HOLDER, PARTS BOOK CAPSCREW, BUTTON-#10-24NCX1/2" WASHER,FLAT,.375N ZN PLTD SCREW,CAP,HX.HD,.25-20X .5" SCREW,CAP,HX.HD. .375-16X .75" SCREW,CAP,HX.HD. .375-16X 1" NUT,HEX LOCK .5-13 UNC2B WASHER,LOCK,SPLIT .375" WASHER,FLAT,.5N,ZN.PLTD FILTER PRESSURIZER SCREW,CAP,HX.HD. .5-13 X 1.75 ZN PLTD KIT,A/C,TRENCOR KIT,INSULATION,ACOUSTICAL,CAB CLAMP,HOSE,WORM DRIVE CONSOLE,WLMT,CAB,PHASE 2

REMARKS

MERV 16 FILTER STD LENGTH

FOR REF. NO. 54

REFERENCE

SEE NOT SHOWN

REFERENCE

NOT SHOWN: T0091039–01

-

FOOTNOTES: NOTE:

01

Page 131

ID0759730

Universal Cab Assembly - View 3 BILL OF MATERIAL: T0090003

60 62 72 13

69 23

49

41

9

74

75

76

73

01

Page 132

ID0759631

Universal Cab Assembly - View 3 BILL OF MATERIAL: T0090003

REF NO. 9 13 23 41 49 60 62 69 72 73 74 75 76

PART NUMBER AU120462 T0091037 30-1260-5382 8HH51255 8LW51105 8HH51203 8EO24128 7536-0081 8LW91198 7536-0121 7536-0122 8LW91195 8MS31444

QTY 1 1 1 4 4 4 1 1 4 2 1 12 12

DESCRIPTION TRIM, PANEL CONTROL - 60" BULKHEAD, CAB, TOP VALVE, BALL HYDRAULIC SCREW,CAP,HX.HD..3125-18X 1" WASHER,LOCK,SPLIT 5/16" SCREW,CAP,HX.HD,.25-20X .75" GROMMET,SILICONE,7/8 ID PLATE,COVER,VALVE,CAB WASHER, LOCK, NORDLOCK, 1/4" COVER,SPEAKER COVER,HEAD-UNIT WASHER, LOCK, NORDLOCK, #8-32 SCREW,MACHINE,SLOTTED PAN HEAD

REMARKS

NOT SHOWN: FOOTNOTES: NOTE:

01

Page 133

ID0759631

Universal Cab Assembly - View 4 BILL OF MATERIAL: T0090003

16

39

36

34

35

28 27 19

29

42

37

37

46

21

37

40

20

01

Page 134

ID0759632

Universal Cab Assembly - View 4 BILL OF MATERIAL: T0090003

REF NO. 16 19 20 21 27 28 29 34 35 36 37 39 40 42 46

PART NUMBER AU121281 T0091009 T0091012 T0091013 22000115 22000116 93000350 8EP86201 8EP86203 8FW21104 8FW21105 8HH51201 8HH51253 8HH51256 8LN51105

QTY 1 1 1 2 1 2 1 3 1 10 16 8 8 4 4

DESCRIPTION BRACKET,DOOR,SWITCH TRIM DOOR,CAB GUARD, SLIDING WINDOW, INSIDE MOUNT, SLIDING WINDOW GUARD GAS SPRING CLEVIS END INSTALLATION, SEAT - OPERATOR CLAMP,WIRE;1/2"TUBE CLAMP CLAMP,WIRE;3/4"TUBE CLAMP WASHER,FLAT,.25N ZN,PLTD WASHER,FLAT.3125N ZN.PLTD SCREW,CAP,HX.HD,.25-20X .5" SCREW,CAP,HX.HD.5/16-18X 3/4" SCREW,CAP,HX.HD.5/16-18X 1-1/4 NUT,HEX LOCK .3125-18 UNC2B

REMARKS

NOT SHOWN: FOOTNOTES: NOTE:

01

Page 135

ID0759632

Cab Guard Assembly BILL OF MATERIAL: AU116399

1

2

3

4

5 6 7

01

Page 136

ID0677390

Cab Guard Assembly BILL OF MATERIAL: AU116399

REF NO. 1 2 3 4 5 6 7

PART NUMBER AU122403 30-1060-5034 8LW51108 8HH51405 8HH51406 8FW21108 8LN51108

QTY 1 1 5 5 8 8 8

DESCRIPTION GUARD, CAB - ASSEMBLY CLIP, BOLTING - TAPPED WASHER,LOCK,SPLIT .5" SCREW,CAP,HX.HD. .5-13X 1"ZN PLTD SCREW,CAP,HX.HD..5-13 X 1.25 ZN PLTD WASHER,FLAT,.5N,ZN.PLTD NUT,HEX LOCK .5-13 UNC2B

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 137

ID0677390

Trencor AC Kit

BILL OF MATERIAL: 7531-0005

24

19

3

17

13

22

25

10 4

6

28 18

7

5

19

27

23

29

18

15 20

28

1 16

30

21

8

26 21 2

14

11

9 12

01

Page 138

ID0762984

Trencor AC Kit

BILL OF MATERIAL: 7531-0005

REF NO. 1 2 3 4 5 6 7 8 9

PART NUMBER 7536-0082 7536-0083 7536-0097 T0091052 T0091054 T0091056 7533-0015 T0091074 T0091079

10

30-1260-5251

11

7TU60007

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

7TU60008 8CL11052 8EP86201 8EP86202 8FW21104 8FW21105 8FW22104 8FW22105 8HH51201 8HH51203 8HH51205 8HH51253 8HH51256 8LN51105 8LW51104 8LW91105 8LW91198 8LW91204 7215-0133

68 2 2 2 4 4 8 8 2 6 6 4 4 4 4 4 8 2 1

QTY 1 1 1 1 1 2 1 4 2

DESCRIPTION BRACKET,DRIER,UNIVERSAL DRIER,A/C,2.75" EVAPORATOR,A/C CONDENSER,A/C GUARD,CONDENSER BRACKET,MOUNT,CONDENSER GUARD,HOSES,A/C TUBE FITTING,ELBOW REDUCER,1/2 VALVE,KAZOO

REMARKS

1

HOSE, FLEXIBLE - 3"

USE 1 @ 1”

30

TUBING,SOFT PLASTIC,3/8"ID

USE 1 @ 30”

TUBING,SOFT PLASTIC,1/2" ID CLAMP,HOSE,WORM DRIVE CLAMP,WIRE;1/2"TUBE CLAMP CLAMP,WIRE;5/8"TUBE CLAMP WASHER,FLAT,.25N ZN,PLTD WASHER,FLAT.3125N ZN.PLTD WASHER,FLAT,1/4W,ZN PLTD WASHER,FLAT,5/16W,ZN PLTD SCREW,CAP,HX.HD,.25-20X .5" SCREW,CAP,HX.HD,.25-20X .75" SCREW,CAP,HX.HD, .25-20X 1" SCREW,CAP,HX.HD.5/16-18X 3/4" SCREW,CAP,HX.HD.5/16-18X 1-1/4 NUT,HEX LOCK .3125-18 UNC2B WASHER,LOCK,SPLIT .25" WASHER,LOCK,NORDLOCK 5/16" Washer, Lock, Nordlock, 1/4" WASHER,LOCK,NORDLOCK, 1/4 WIDE SWITCH,DRIER

USE 1 @ 68”

NOT SHOWN: FOOTNOTES: NOTE:

01

Page 139

ID0762984

Wipers, Washer Assembly BILL OF MATERIAL: T0091033

4

10

11 25

3

18

19

23

18

6

2 9

26

12

24

5 7

8 1

21

20 19

22

15

19 14 1

01

25

Page 140

ID0722327

Wipers, Washer Assembly BILL OF MATERIAL: T0091033

REF NO. PART NUMBER 1 T0091002 2 T0091016 3 T0091019 4 T0091020 5 T0091022 6 T0091024 7 T0091025 8 T0091026 9 T0091027 10 T0091029 11 T0091030 12 T0091034 14 AU121329 15 91-900729-19 18 8CL16005 19 8FW21104 20 8HH51201 21 8FS81201 22 8HH51203 23 8HH51205 24 8HH65245 25 8LN51104 26 8LW51104

QTY 2 2 1 1 2 1 1 1 1 1 3 2 4 15 8 39 16 4 8 8 4 16 5

DESCRIPTION RESERVOIR, WASHER FLUID 24V MOTOR, WIPER, GEARED MOTOR, WIPER, OSCILLATING ARM, WIPER, RADIAL, 13" ADAPTER, WIPER, PANTOGRAPH ARM, WIPER, PANTOGRAPH, 18" ARM, WIPER, PANTOGRAPH, 21" BLADE, WIPER, 28" LONG BLADE, WIPER, 24" LONG BLADE, WIPER, 18" LONG BULKHEAD, FITTING, WIPERS GUARD, MOTOR, WIPER BRACKET, WASHER - BOTTLE CLAMP, TUBING - 3/8" CLAMP, SNAP GRIP, 1/4-5/16 WASHER,FLAT,.25N ZN,PLTD SCREW,CAP,HX.HD,.75-20X .5" SCREW,FLT.HD.SOC 1/4-20X 1/2" SCREW,CAP,HX.HD,.25-20X .75" SCREW,CAP,HX.HD, .25-20X 1" SCREW,CAP, HX HD M6X1.0 X 16MM NUT,HEX LOCK .5-20 UNC2B WASHER,LOCK,SPLIT .25"

REMARKS

TUBING, 5/16 OD

USE 2 @ 140”

NOT SHOWN: 30-1260-5609

1

FOOTNOTES: NOTE:

01

Page 141

ID0722327

Glass Installation BILL OF MATERIAL: AU113817

3

5

4

6

2 12 1

3

01

Page 142

ID0677395

Glass Installation BILL OF MATERIAL: AU113817

REF NO. 1 2 3 4 5 6 12

PART NUMBER T4091002 AU113810 AU113811 AU113812 AU113813 AU113814 8HH85330

QTY 1 1 2 1 1 1 25

DESCRIPTION WINDOW, SLIDER,LIGHT TINTED 37X42 GLASS, SAFETY-35X20.5 - GREY GLASS, SAFETY - 34X9 - GREY GLASS, SAFETY -41.87X21.5-GREY GLASS, SAFETY -27X16 - GREY GLASS, SAFETY 26.25X16- GREY SCREW,HWH,#8 X 3/4

REMARKS

NOT SHOWN: 7 8 9 10 11

20000769 20000770 20000771 20000772 20000440

1 1

WEATHERSTRIP, 1-PC WEATHERSTRIP, 2-PC RING,SPLIT 2-1/8" LOCKSTRIP, WEATHERSTRIP TAG, EMERGENCY EXIT - WINDOW

FOOTNOTES: NOTE:

01

Page 143

ID0677395

Insulation Kit

BILL OF MATERIAL: AU117024

5 4

3

12 10 11

2 1

6

02

Page 144

ID0677394

Insulation Kit

BILL OF MATERIAL: AU117024

REF NO. 1 2 3 4 5 6 10 11 12

PART NUMBER AU116712 AU116713 AU116722 AU117022 AU117023 AU121422 AU121426 AU121434 T2090001

QTY 1 1 1 1 1 1 1 1 1

DESCRIPTION INSULATION, CAB - RH INSULATION, CAB - SEAT INSULATION, 1"X20.13"X43.75" INSULATION, 1"X7.38"X43.75" INSULATION, 1"X12.25"X43.75" FOAM, ACOUSTICAL - 25.62X43.75 FOAM, ACOUSTICAL - 7.50X36.00 FOAM, ACOUSTICAL - 5.37X9.87 FOAM, ACOUSTICAL 5.37X9.87

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

02

Page 145

ID0677394

Pressurizer Relocation Kit BILL OF MATERIAL: 7531-0047

9 6 8

7

5

10 4

3

1

01

2

Page 146

ID0759584

Pressurizer Relocation Kit BILL OF MATERIAL: 7531-0047

REF NO. 1 2 3 4 5 6 7 8 9 10

PART NUMBER 7105-0027 7533-0059 7536-0460 7536-0461 7536-0462 8CL11052 8FW21108 8FW22108 8HH51407 8LN51108

QTY 2 1 1 1 3 4 5 5 5 5

DESCRIPTION CAP,VINYL,3" TUBE,AIR,PRESSURIZER TUBE,AIR,PRESSURIZER MOUNT,PRESSURIZER ELBOW,SHORTENED,3" CLAMP,HOSE,WORM DRIVE WASHER,FLAT,.5N,ZN.PLTD WASHER,FLAT,.5W,ZN PLTD SCREW,CAP,HX.HD. .5-13 X 1.5 ZN PLTD NUT,HEX LOCK .5-13 UNC2B

REMARKS

NOT SHOWN: FOOTNOTES: NOTE:

01

Page 147

ID0759584

Remote Maintenance Upgrade Kit BILL OF MATERIAL: 7190-0025

3

2

1

01

Page 148

ID0759585

Remote Maintenance Upgrade Kit BILL OF MATERIAL: 7190-0025

REF NO. 1 2 3

PART NUMBER 222-7232 7190-0024 7214-0030

QTY 1 1 1

DESCRIPTION 4G + GNSS ANTENNA KIT,TELEMATICS,4G,DD110 CABLE ASSY,M12,5P/MTII,14P,12

REMARKS

NOT SHOWN: FOOTNOTES: NOTE:

01

Page 149

ID0759585

Spring Loaded Gate Kit BILL OF MATERIAL: 7190-0032

2

1

01

Page 150

ID0759529

Spring Loaded Gate Kit BILL OF MATERIAL: 7190-0032

REF NO. 1 2

PART NUMBER 7531-0048 7531-0049

QTY 1 1

DESCRIPTION GATE,LOADED,SPRING,ASSEMBLY,RH GATE,LOADED,SPRING,ASSEMBLY,LH

REMARKS

NOT SHOWN: FOOTNOTES: NOTE:

01

Page 151

ID0759529

Spring Loaded Gate Asm RH BILL OF MATERIAL: 7531-0048

7 3 11

6 5 2

1

10 9 8 4

01

Page 152

ID0761820

Spring Loaded Gate Asm RH BILL OF MATERIAL: 7531-0048

REF NO. 1 2 3 4 5 6 7 8 9 10 11

PART NUMBER 7533-0061 7533-0060 7105-0028 7536-0471 7105-0046 7105-0045 7105-0047 8FW21106 8LW51106 8HH51306 7105-0044

QTY 1 1 2 2 8 8 8 4 4 4 8

DESCRIPTION GATE,LOADED,SPRING,WELDMENT,RH BRACKET,GATE,RH,WELDMENT HINGE,SPRING,SS PLATE,MOUNT,HANDRAIL NUT-HEX,LOCK,12-24,SS WASHER,PLAIN,WIDE,#12,SS SCREW-P/FT,12-24X .500,SS WASHER, FLAT, 3/8N ZN PLTD WASHER,LOCK,SPLIT .375" SCREW,CAP,HX,HD 3/8-16 X 1 1/4"L SCREW-P/FT,12-24X .875,SS

REMARKS

NOT SHOWN: FOOTNOTES: NOTE:

01

Page 153

ID0761820

Spring Loaded Gate Asm LH BILL OF MATERIAL: 7531-0049

7 4 3

5 6

2 9 1 8

8 10

01

Page 154

ID0761841

Spring Loaded Gate Asm LH BILL OF MATERIAL: 7531-0049

REF NO. 1 2 3 4 5 6 7 8 9 10

PART NUMBER 7533-0063 7533-0062 7105-0028 7105-0044 7105-0045 7105-0046 7105-0047 8FW21106 8HH51305 8LN51106

QTY 1 1 2 8 8 8 8 8 4 4

DESCRIPTION GATE,LOADED,SPRING,WELDMENT,LH BRACKET,GATE,LH,WELDMENT HINGE,SPRING,SS SCREW-P/FT,12-24X .875,SS WASHER,PLAIN,WIDE,#12,SS NUT-HEX,LOCK,12-24,SS SCREW-P/FT,12-24X .500,SS WASHER, FLAT, 3/8N ZN PLTD SCREW,CAP,HX.HD. .375-16X 1" NUT,HEX LOCK .375-16 UNC2B

REMARKS

NOT SHOWN: FOOTNOTES: NOTE:

01

Page 155

ID0761841

Camera Relocation Kit BILL OF MATERIAL: 7190-0035

4

1

3 2

01

Page 156

ID0759602

Camera Relocation Kit BILL OF MATERIAL: 7190-0035

REF NO. 1 2 3 4

PART NUMBER 7531-0052 7531-0053 7215-0009 T0031008

QTY 1 1 -

DESCRIPTION MOUNT,CAMERA,ASSEMBLY MOUNT,CAMERA,ASSEMBLY CAMERA,HD,HEAVY DUTY,NIGHTVIS GUARD,HOSE

REMARKS

NOT SHOWN: FOOTNOTES: NOTE:

01

Page 157

ID0759602

Camera Mount Asm BILL OF MATERIAL: 7531-0052

9

8 4

3 1 4

5

2 4

6 3

7

4

8

01

Page 158

ID0761843

Camera Mount Asm BILL OF MATERIAL: 7531-0052

REF NO. 1 2 3 4 5 6 7 8 9

PART NUMBER 7533-0072 7533-0073 8FW21104 8FW21106 8HH51306 8HH51307 8LN51010 8LN51106 8SH81191

QTY 1 1 8 16 4 4 4 8 4

DESCRIPTION ARM,CAMERA,WELDMENT BRACKET,CAMERA,WELDMENT WASHER,FLAT,.25N ZN,PLTD WASHER, FLAT, 3/8N ZN PLTD SCREW,CAP,HX,HD 3/8-16 X 1 1/4"L SCREW,CAP,HX HD, .375-16X 1.5" NUT,HEX LOCK 10-24 STAINLESS NUT,HEX LOCK .375-16 UNC2B SCREW,CAP,SOC.HD,10-24X 5/8"

REMARKS

NOT SHOWN: FOOTNOTES: NOTE:

01

Page 159

ID0761843

Camera Mount Asm BILL OF MATERIAL: 7531-0053

9

3

2

3

7

5

4

4

8 8 4 1 4 6

01

Page 160

ID0761844

Camera Mount Asm BILL OF MATERIAL: 7531-0053

REF NO. 1 2 3 4 5 6 7 8 9

PART NUMBER 7533-0074 7533-0073 8FW21104 8FW21106 8HH51306 8HH51308 8LN51010 8LN51106 8SH81191

QTY 1 1 8 16 4 4 4 8 4

DESCRIPTION BASE,CAMERA,WELDMENT BRACKET,CAMERA,WELDMENT WASHER,FLAT,.25N ZN,PLTD WASHER, FLAT, 3/8N ZN PLTD SCREW,CAP,HX,HD 3/8-16 X 1 1/4"L SCREW,CAP,HX.HD. .375-16X 1.75 NUT,HEX LOCK 10-24 STAINLESS NUT,HEX LOCK .375-16 UNC2B SCREW,CAP,SOC.HD,10-24X 5/8"

REMARKS

NOT SHOWN: FOOTNOTES: NOTE:

01

Page 161

ID0761844

Arctic Fox Install - View 1 BILL OF MATERIAL: 7190–0033

61 62 63

DETAIL A DETAIL D

24

23

20 DETAIL C

DETAIL B

24

23

21

27 53

35 9

29

3

57

MAIN FRAME IS NOT SHOWN FOR CLARITY

51

00

Page 162

ID0761568

Arctic Fox Install - View 1 BILL OF MATERIAL: 7190–0033

REF NO. 3 9 20 21 23 24 27 29 35 51 53 57 61 62 63

PART NUMBER 7533-0069 7105-0049 8EP86208 8EP86210 8FW22104 8HH51205 8HV21024 8LW91106 8OA12424 8PB42412 8PE49124 8PP40012 7215-0139 7105-0056 7105-0057

QTY 1 2 1 1 2 4 1 4 1 1 1 1 1 2 2

DESCRIPTION PIPE,COOLANT,MODIFIED SCREW,CAP,HX.HD.,.375-16,6.5" CLAMP,WIRE;1-3/4"TUBE CLAMP CLAMP,WIRE;2-1/2" TUBE WASHER,FLAT,1/4W,ZN PLTD SCREW,CAP,HX.HD, .25-20X 1" VALVE,BALL 1 1/2" FULL PORT WASHER,LOCK,NORDLOCK 3/8" 24-24-FLO,ORFS MALE CONNECTOR 5406-24-12,BUSHING,PIPE,STEEL, 5500-24 ELBOW,PIPE 90 DEGREE 5406-P-12 PLUG,PIPE 3/4" CONTROLLER,WEBASTO SCREW,FLT HD,SOC,4-40 X 3/4 NUT,SERRATED,4-40

REMARKS

1

FRAME,MODIFIED,T16,COLDWEATHER

SEE NOT SHOWN

NOT SHOWN: 1

7533-0075

FOOTNOTES: NOTE: \

00

Page 163

ID0761568

Arctic Fox Install - Detail A BILL OF MATERIAL: 7190–0033

31 26

6

10

59

15

903 50 55

904

905

203

18

00

Page 164

ID0761559

Arctic Fox Install - Detail A BILL OF MATERIAL: 7190–0033

REF NO. 6 10 15 18 26 31 50 55 59 203 903 904 905

PART NUMBER 7536-0518 7120-0003 0PE40004 8CL25012 8HH51405 8LW91208 8PB41612 8PN41208 AU116032 7121-0003 30-1605-1879 AU125051 8OA11212

QTY 1 1 1 1 4 4 3 1 1 1 -

DESCRIPTION BRACKET,OFFSET,AIRTANK EVAPORATOR,ALCOHOL ELBOW,PIPE,SPL,PLATED STL 3/4 CLAMP,ASSY,CUSHION,1.125 ID SCREW,CAP,HX.HD. .5-13X 1"ZN PLTD WASHER,LOCK,NORDLOCK, 1/2 WIDE 5406-16-12,BUSHING,PIPE,STEEL, 5404-12-8,NIPPLE,3/4" X 1/2" ADAPTER, REDUCER HOSE,AIR,DISCHARGE TANK, AIR VALVE, CHECK - 3/4" 12-12-FLO,ORFS MALE CONNECTOR

REMARKS

HOSE LENGTH IS 171" SEE NOTE REFERENCE REFERENCE REFERENCE

NOT SHOWN:

FOOTNOTES: NOTE: CONTACT FACTORY FOR MORE INFORMATION ON HOSES.

00

Page 165

ID0761559

Arctic Fox Install - Detail B BILL OF MATERIAL: 7190–0033

TOP VIEW 204

232

210

206

209 214

207 223

212 205

2

213 47

45 36

43

30

228 4 230

225 224

226

17 37

43 208

42

13

50

60

56 13

906

49

204

11

214

54

223

52 225

2 906

36 211

44

30

209

206 232

210

01

212

213

226

228

16

Page 166

205

60

13

ID0761098

Arctic Fox Install - Detail B BILL OF MATERIAL: 7190–0033

REF NO. 2 4 11 13 16 17 30 36 37 42 43 44 45 47 49 50 52 54 56 60 204 205 206 207 208 209 210 211 212 213 214 223 224 225 226 228 230 232 906

PART NUMBER 7531-0051 7533-0071 7150-0480 21000847 0PE40006 66DD3217 8LW91206 8OA31616 8OA32420 8OL11212 8OL31216 8OL31616 8OL31620 8OL81616 8OR81616 8PB41612 8PC40012 8PN40012 8PN41311 T4330030 7155-0513 7155-0514 7155-0515 7155-0517 7155-0518 7155-0519 7155-0520 7155-0521 7155-0522 7155-0523 7155-0524 7155-0533 7155-0534 7155-0535 7155-0536 7155-0538 7155-0540 7155-0542 T0051005

QTY 1 2 2 4 2 2 24 2 2 2 6 2 2 14 1 3 1 1 4 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 -

DESCRIPTION FRAME,ASSY,HEATER,COLDWEATHER SUPPORT,FRAME,HEATER,COLDWEATHER VALVE,DIVERTING,3/4"NPT WARMER, BATTERY W/HORIZ TUBES ELBOW,PIPE,SPL,PLATED STL,3/4" MANIFOLD,HEADER,180DEG,4OUTLET WASHER,LOCK,NORDLOCK .375 WIDE 16-16-F5OLO,STR THRD CONNECTOR 24-20-F5OLO,STR THRD CONNECTOR 12-12-CLO,MALE PIPE ELBOW 90 12-16-C5OLO,STR THRD ELBOW 90 16-16-C5OLO,STR THRD ELBOW 90 16-20-C5OLO,STR THRD ELBOW 90 16-16-C6LO,SWIVEL NUT ELBOW 90 16-16-R6LO,SWIVEL NUT RUN TEE 5406-16-12,BUSHING,PIPE,STEEL, COUPLING,PIPE 3/4 5000-12 5404-12-12,NIPPLE,PIPE, .75 4404-10-12,STRGHT ADAPT,STEEL MOUNT, BATTERY, ASSEMBLY HOSE,SUPPLY,FUEL HOSE,SUPPLY,FUEL HOSE,SUPPLY,FUEL HOSE,HYDRALINER HOSE,COOLANT,HOT HOSE,COOLANT,TRANSFER HOSE,RETURN,ENGINE HOSE,SUPPLY,HEATER HOSE,SUPPLY,HEATER HOSE,SUPPLY,HEATER HOSE,HYDRALINER,SUPPLY HOSE,TRANSMISSION HOSE,CAB,SUPPLY HOSE,CAB,RETURN HOSE,BATTERY,SUPPLY HOSE,BATTERY,RETURN HOSE,BATTERY,JUMPER HOSE,OILPAN,SUPPLY TANK,FUEL,LH,WELDMENT,T16/17

REMARKS

HOSE LENGTH IS 9" SEE NOTE HOSE LENGTH IS 22" SEE NOTE HOSE LENGTH IS 56" SEE NOTE HOSE LENGTH IS 14" SEE NOTE HOSE LENGTH IS 31" SEE NOTE HOSE LENGTH IS 50" SEE NOTE HOSE LENGTH IS 95" SEE NOTE HOSE LENGTH IS 78" SEE NOTE HOSE LENGTH IS 78" SEE NOTE HOSE LENGTH IS 72" SEE NOTE HOSE LENGTH IS 66" SEE NOTE HOSE LENGTH IS 29" SEE NOTE HOSE LENGTH IS 26" SEE NOTE HOSE LENGTH IS 17" SEE NOTE HOSE LENGTH IS 70" SEE NOTE HOSE LENGTH IS 63" SEE NOTE HOSE LENGTH IS 23" SEE NOTE HOSE LENGTH IS 43" SEE NOTE

NOTE: CONTACT FACTORY FOR MORE INFORMATION ON HOSES.

01

Page 167

ID0761098

Arctic Fox Install - Detail C BILL OF MATERIAL: 7190–0033

TOP VIEW 40 224 43 225

65

22

38

17 37

24

901

229

48

49 39

902

227

232 210 206

28

64 41

14

234 5

211

212 233

231

229 25

19

33

233 206

210 225

41

211

14

49 224 227 232

234

5

45 231 58

01

212

Page 168

17

37

43

ID0761369

Arctic Fox Install - Detail C BILL OF MATERIAL: 7190–0033

REF NO. 5 14 17 19 22 24 25 28 33 36 37 38 39 40 41 43 45 48 49 58 64 65 206 210 211 212 224 225 227 229 231 232 233 234 901 902

PART NUMBER 7536-0502 21000855 66DD3217 8EP01101 8FW21104 8HH51205 8HH51303 8LN51104 8OA11208 8OA31616 8OA32420 8OA81206 8OA81610 8OB81616 8OL11006 8OL31216 8OL31620 8OR81212 8OR81616 8SP00016 7536-0586 8MS31426 7155-0515 7155-0520 7155-0521 7155-0522 7155-0534 7155-0535 7155-0537 7155-0539 7155-0541 7155-0542 7155-0543 7155-0544 8EP02900-2 8EP02901

QTY 1 2 2 2 6 4 26 4 8 2 2 1 4 1 4 6 2 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 -

DESCRIPTION SUPPORT,HOSE HEATER, SST MANIFOLD,HEADER,180DEG,4OUTLET BATTERY,12V,1450CCA WASHER,FLAT,.25N ZN,PLTD SCREW,CAP,HX.HD, .25-20X 1" SCREW,CAP,HX.HD. .375-16X .75" NUT,HEX LOCK .25-20 UNC2B 12-8-FLO,ORFS MALE CONNECTOR 16-16-F5OLO,STR THRD CONNECTOR 24-20-F5OLO,STR THRD CONNECTOR 12-6-TRLO-BL,TUBE END REDUCER 16-10-TRLO-BL,TUBE END REDUCER 16-S6LO,SWIVEL NUT BRANCH TEE 10-6-CLO,MALE PIPE ELBOW 90 12-16-C5OLO,STR THRD ELBOW 90 16-20-C5OLO,STR THRD ELBOW 90 12-12-R6LO,SWIVEL NUT RUN TEE 16-16-R6LO,SWIVEL NUT RUN TEE 7238-16,PLUG,O RING,HEX SOC HD PLATE,BRACKET,BATTERY,SWITCH SCREW,MACHINE,SLOTTED PAN HEAD HOSE,SUPPLY,FUEL HOSE,RETURN,ENGINE HOSE,SUPPLY,HEATER HOSE,SUPPLY,HEATER HOSE,CAB,SUPPLY HOSE,CAB,RETURN HOSE,BATTERY,SUPPLY HOSE,BATTERY,RETURN HOSE,OILPAN,SUPPLY HOSE,OILPAN,SUPPLY HOSE,OILPAN,RETURN HOSE,OILPAN,RETURN ,LOCKOUT,BATTERY DISCONNECT SWITCH,DISC.,BATTERY,1000 AMP

REMARKS

HOSE LENGTH IS 56" SEE NOTE HOSE LENGTH IS 95" SEE NOTE HOSE LENGTH IS 78" SEE NOTE HOSE LENGTH IS 78" SEE NOTE HOSE LENGTH IS 26" SEE NOTE HOSE LENGTH IS 17" SEE NOTE HOSE LENGTH IS 60" SEE NOTE HOSE LENGTH IS 70" SEE NOTE HOSE LENGTH IS 19" SEE NOTE HOSE LENGTH IS 43" SEE NOTE HOSE LENGTH IS 16" SEE NOTE HOSE LENGTH IS 49" SEE NOTE

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 169

ID0761369

Arctic Fox Install - Detail D BILL OF MATERIAL: 7190–0033

TOP VIEW

12

47

222

221

220

215

216

214

217

218

2 32

46

222 47 221

34 12

220 219

214

217 32

2 218

46 215 201

202

01

Page 170

ID0761571

Arctic Fox Install - Detail D BILL OF MATERIAL: 7190–0033

REF NO. 2 12 32 34 46 47 201 202 214 215 216 217 218 219 220 221 222

PART NUMBER 7531-0051 21000845 8OA10402 8OA11612 8OL80404 8OL81616 7121-0001 7121-0002 7155-0524 7155-0525 7155-0526 7155-0527 7155-0528 7155-0529 7155-0530 7155-0531 7155-0532

QTY 1 7 1 14 1 14 1 1 1 1 1 1 1 1 1 1 3

DESCRIPTION FRAME,ASSY,HEATER,COLDWEATHER HYDRALINER 4-2-FLO,ORFS MALE CONNECTOR 16-12-FLO,ORFS MALE CONNECTOR 4-4-C6LO,SWIVEL NUT ELBOW 90 16-16-C6LO,SWIVEL NUT ELBOW 90 HOSE,AIR,CONTROL HOSE,AIR,SUPPLY HOSE,HYDRALINER,SUPPLY HOSE,HYDRALINER,SUPPLY HOSE,HYDRALINER,SUPPLY HOSE,HYDRALINER,SUPPLY HOSE,HYDRALINER,RETURN HOSE,HYDRALINER,RETURN HOSE,HYDRALINER,RETURN HOSE,HYDRALINER,RETURN HOSE,HYDRALINER,JUMPER

REMARKS

HOSE LENGTH IS 67" SEE NOTE HOSE LENGTH IS 75" SEE NOTE HOSE LENGTH IS 66" SEE NOTE HOSE LENGTH IS 45" SEE NOTE HOSE LENGTH IS 49" SEE NOTE HOSE LENGTH IS 56" SEE NOTE HOSE LENGTH IS 45" SEE NOTE HOSE LENGTH IS 45" SEE NOTE HOSE LENGTH IS 51" SEE NOTE HOSE LENGTH IS 59" SEE NOTE HOSE LENGTH IS 43" SEE NOTE

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 171

ID0761571

Arctic Fox Schematic - View 1 BILL OF MATERIAL: 7050-0003

01

Page 172

ID0761680

Arctic Fox Schematic - View 1 BILL OF MATERIAL: 7050-0003

REF NO. 1 2 3 4 5 6 7 8 9 10 11

PART NUMBER 7150-0478 8HV28020 7150-0476 66DD3217 21000847 21000855 7150-0480 8HV21024 7150-0477 21000845 8HV28016

QTY 1 1 2 4 4 4 2 1 1 8 2

DESCRIPTION MANIFOLD,HEADER,180DEG,2INLET VALVE,BALL,BRASS,-20 SAE ORING HEATER,COOLANT,DIESEL MANIFOLD,HEADER,180DEG,4OUTLET WARMER, BATTERY W/HORIZ TUBES HEATER, SST VALVE,DIVERTING,3/4"NPT VALVE,BALL 1 1/2" FULL PORT CANNISTER,HYDRALINER,STOR HYDRALINER VALVE,BALL,BRASS,-16 SAE ORING

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 173

ID0761680

Arctic Fox Schematic - View 2 BILL OF MATERIAL: 7050–0003

01

Page 174

ID0761803

Arctic Fox Schematic - View 2 BILL OF MATERIAL: 7050–0003

REF NO. 12 13 14 15

PART NUMBER 7120-0002 AU125051 7120-0003 30-1605-1879

QTY 1 1 2 1

DESCRIPTION DRYER,AIR,24V,BENDIX VALVE, CHECK - 3/4" EVAPORATOR,ALCOHOL TANK, AIR

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 175

ID0761803

Arctic Fox Electrical Controls BILL OF MATERIAL: 7190-0036

ARCTIC FOX ELECTRICAL CONTROLS BILL OF MATERIAL: 7190-0036

01

Page 176

ID0761806

Arctic Fox Electrical Controls BILL OF MATERIAL: 7190-0036

REF NO.

01

PART NUMBER 7EC51107

QTY 20

DESCRIPTION CABLE,WELD,2/0,ExCELENE ONLY

REMARKS BATT (USE 20')

8EP02214 8EP02215 8EP02204 8EP02205 8ET20010 8ET20015 8ET90173 8ET90174 8ET90166 8ET90167 8ET90193 8ET90195 8ET90196 8EP02900-2 8EP02901 8EP19007 8EP21103 8EP20104 7EC21198 8EC01415 8EC09818 8EC01405 8EC09816 8EN10204 8EN10702 8ET03401 8ET03942 8ET03991 8ET03492 7EC23110

1 1 3 3 2 4 3 3 1 1 4 1 1 1 1 1 1 1 7 1 1 1 1 1 1 10 1 2 1 50

BATT.TERMINAL,FLAG,POS,2/0 BATT.TERMINAL,FLAG,NEG,2/0 BATT.TERMINAL,STRAIGHT,POS,2/0 BATT.TERMINAL,STRAIGHT,NEG,2/0 LUG,2/0,CRIMP,COPPER,1/2"HOLE LUG,2/0,CRMP,COPPER,3/8"HOLE INSULATOR,BAT-TERM,RED,2/0-UP INSULATOR,BAT-TERM,BLK,2/0-UP TERMINAL,BATT,BOOT,2/0,RED TERMINAL,BATT,BOOT,2/0,BLK INSULATOR,3/8"STUD,RED,1/0-2/0 INSULATOR,1/2"-STUD,RED, 3/0 INSULATOR,1/2"-STUD,BLACK,3/0 LOCKOUT,BATTERY DISCONNECT SWITCH,DISC.,BATTERY,1000 AMP CORD GRIP, .625 .750 .75 HUB SEAL RING,STEEL BACKED, .75 LOCK NUT,TIGERGRIP .750 CABLE,SOOW,10/3,30AMP,600V CONN.,TWLK,2P,3W,G,20A,250V BOOT,WEATHERPROOF,FOR CONN.BDY PLUG,TWLK,2P,3W,G,20A,250V BOOT,WEATHERPROOF,FOR PLUGS ENCLOSURE,HOFFMAN 6X6X4X16GA PANEL,JUNCTION BOX,STEEL,6x6 TERMINAL;2X2,GREY JUMPER,PUSH-IN,2-WAY END STOP/TERMINALS 6mm WIDE END PLATE FOR 8ET03401 CABLE,TYPE SDN,16/2

BATT BATT BATT BATT BATT BATT BATT BATT BATT BATT BATT BATT BATT DISC1 DISC1 CG07 CG07 CG07 CBL01 PLUG5 PLUG5 PLUG4 PLUG4 BOX01 BOX01 TERM TERM TERM TERM CBL02 (USE 50')

7EC23112

25

CABLE,TYPE SDN,16/4

CBL04 (USE 25')

7EC31004 8EC62031 8EC62031-1 8EC69007 8EC61031 8EC61031-1 8EC69010 6EC12104 8EC92402 8EC92501 8EP20103 8EP21102 8EP19002 8EF40001 8EF41005 8ET34702 6NP00064 6NP00065 8EF41030

30 1 1 2 1 1 2 2 4 4 9 9 9 3 1 1 2 1 4

CABLE,14/4,TYPE P,UNARMORED RECEPTACLE, 2 PIN, DEUTSCH DT SECONDARY LOCK FOR 8EC62031 PIN CONTACT 16-18AWG, DEUTSCH PLUG, 2 SOCKET, DEUTSCH DT SECONDARY LOCK FOR 8EC61031 SOC.CONTACT,14-16 AWG, DEUTSCH CONN.,PACKARD,1 PIN,14/16 AWG TERMINAL,FEM,14-16GA,PACKARD SEAL,PACKARD CONN.18-20GA LOCK NUT,TIGERGRIP .500 SEAL RING,STEEL BACKED, .50 CORD GRIP,.250 .375 .5 HUB FUSEHOLDER;INLINE; 1 CIRCUIT FUSE: ATO/ATC 5 AMP TAN TERM,RING,NYLON BLUE 16-14AWG NAMEPLATE;DANGER MULTIPLE PWR NAMEPLATE;ARCTIC FOX

CBL03 (USE 30')

FUSE: ATO/ATC 30 AMP LT GREEN

Page 177

PLUG1 PLUG1 PLUG1 PLUG2 PLUG2 PLUG2 PLUG3 PLUG3 PLUG3 CG02 CG02 CG02 FU_ FUWB FUWB BATT DISC1 FUH_

ID0761806

ColdweatherHeater Frame - View 1 BILL OF MATERIAL: 7531-0051

4

DETAIL A

18 8

DETAIL C

2

35

37

44

45

3

DETAIL B 24

9

21

30 21

01

Page 178

ID0761824

ColdweatherHeater Frame - View 1 BILL OF MATERIAL: 7531-0051

REF NO. 2 3 4 8 9 18 21 24 30 35 37 44 45

PART NUMBER 7120-0002 7120-0004 7150-0476 7195-0126 7533-0066 8CL14024 8FW22106 8HH51306 8LN51106 8OA10404 8OA11212 8OE81212 8OL11212

QTY 1 1 2 3 1 10 10 4 6 1 1 1 1

DESCRIPTION DRYER,AIR,24V,BENDIX BRACKET,MOUNTING,DRYER HEATER,COOLANT,DIESEL CONNECTOR,SILICONE,90,1.5" FRAME,HEATER,COLDWEATHER CLAMP,HOSE,T-BOLT,1.50"ID,SSTL WASHER,FLAT,.375W,ZN PLTD,SAE J488 SCREW,CAP,HX.HD. .375-16X 1.25" NUT,HEX LOCK .375-16 UNC2B 4-4-FLO,ORFS MALE CONNECTOR 12-12-FLO,ORFS MALE CONNECTOR 12-12-V6LO,SWIVEL NUT ELBOW 45 12-12-CLO,MALE PIPE ELBOW 90

REMARKS

NOT SHOWN: FOOTNOTES: NOTE:

01

Page 179

ID0761824

ColdweatherHeater Frame - Detail A BILL OF MATERIAL: 7531-0051

18 8

12 25

18

29 13

42 19 7 48

6

39 8

53 21 30 38

10

33 23

01

Page 180

ID0761787

ColdweatherHeater Frame - Detail A BILL OF MATERIAL: 7531-0051

REF NO. 6 7 8 10 12 13 18 19 21 23 25 29 30 33 38 39 42 48 53

PART NUMBER 7150-0478 7150-0479 7195-0126 7533-0083 7536-0500 7536-0501 8CL14024 8FW21106 8FW22106 8HH51303 8HH51316 8HV28020 8LN51106 8LW91206 8OA12424 8OA31620 8OA61020 8OL31616 8PN11324

QTY 1 2 3 1 1 2 10 2 10 8 2 1 6 8 2 1 1 7 2

DESCRIPTION MANIFOLD,HEADER,180DEG,2INLET FITTING,1.5"HOSEBEAD,#20SAE,STRAIGHT CONNECTOR,SILICONE,90,1.5" MOUNT,FITTING TUBE,1-1/2" HOSE,COOLANT CLAMP,HOSE,T-BOLT,1.50"ID,SSTL WASHER,FLAT,.375N ZN PLTD WASHER,FLAT,.375W,ZN PLTD,SAE J488 SCREW,CAP,HX.HD. .375-16X .75" SCREW,CAP,HX.HD.3/8-16X 3-3/4" VALVE,BALL,BRASS,-20 SAE ORING NUT,HEX LOCK .375-16 UNC2B WASHER,LOCK,NORDLOCK .375 WIDE 24-24-FLO,ORFS MALE CONNECTOR 16-20-F5OLO,STR THRD CONNECTOR 20-20-F5OHAO,STR THREAD UNION 16-16-C5OLO,STR THRD ELBOW 90 NIPPLE,COMBINATION,STEEL,ZNPLT

REMARKS

NOT SHOWN: FOOTNOTES: NOTE:

01

Page 181

ID0761787

ColdweatherHeater Frame - Detail B BILL OF MATERIAL: 7531-0051

26

34

16

16 55 51

54 14 36

46 11 33 23

01

Page 182

ID0761788

ColdweatherHeater Frame - Detail B BILL OF MATERIAL: 7531-0051

REF NO. 11 14 16 23

PART NUMBER 7533-0084 21000845 0HP00006 8HH51303

QTY 1 1 2 8

26 33

105-826 8LW91206

8 8

34 36 46 51 54 55

105-845 8OA10808 8OL11612 8PB40804 8PP60016 8PT80404

8 1 2 1 1 1

DESCRIPTION MOUNT,FITTING HYDRALINER FITTING,HOSE END,1/4HOSE X 1/4 SCREW,CAP,HX.HD. .375-16X .75" FLG LK BOLT (3/8-NC X 1")

REMARKS

WASHER,LOCK,NORDLOCK .375 WIDE FLG LOCKNUT (3/8-NC ) 8-8-FLO,ORFS MALE CONNECTOR 16-12-CLO,MALE PIPE ELBOW 90 5406-8-4,BUSHING,PIPE,STEEL, .5 X .25NPT PLUG,PIPE,HEX SOC. HEAD 1 " 6000PSI 2225P-4-4,MALE RUN TEE,BRASS .25 NPT MXF

NOT SHOWN: FOOTNOTES: NOTE:

01

Page 183

ID0761788

ColdweatherHeater Frame - Detail C BILL OF MATERIAL: 7531-0051

47 52

1 5 32 7

48

48

40

50

28 41 27

49

17

56

22

15

20

31

43

54

01

Page 184

ID0761789

ColdweatherHeater Frame - Detail C BILL OF MATERIAL: 7531-0051

REF NO. 1 5 7 15 17 20 22 27 28 31 32 40 41 43 47 48 49 50 52 54 56

PART NUMBER 7105-0049 7150-0477 7150-0479 T4330027 66DD3217 8FW21108 8FW22108 8HH51408 8HV28016 8LN51108 8LW91106 8OA32420 8OA61016 8OE31616 8OL11616 8OL31616 8OL31620 8OL82424 8PB42016 8PP60016 8SP00016

QTY 2 1 2 1 2 4 4 4 2 4 2 1 2 1 1 7 2 1 1 1 2

DESCRIPTION SCREW,CAP,HX.HD.,.375-16,6.5" CANNISTER,HYDRALINER,STOR FITTING,1.5"HOSEBEAD,#20SAE,STRAIGHT CLAMP, CONVECTION CANISTER MANIFOLD,HEADER,180DEG,4OUTLET WASHER,FLAT,.5N,ZN.PLTD WASHER,FLAT,.5W,ZN PLTD SCREW,CAP,HX.HD. .5-13 X 1.75 ZN PLTD VALVE,BALL,BRASS,-16 SAE ORING NUT,HEX LOCK .5-13 UNC2B WASHER,LOCK,NORDLOCK 3/8" 24-20-F5OLO,STR THRD CONNECTOR 16-16-F5OHAO,STR THREAD UNION 16-16-V5OLO,STR THRD ELBOW 45 16-16-CLO,MALE PIPE ELBOW 90 16-16-C5OLO,STR THRD ELBOW 90 16-20-C5OLO,STR THRD ELBOW 90 24-24-C6LO,SWIVEL NUT ELBOW 90 5406-20-16,BUSHING,PIPE,STEEL, PLUG,PIPE,HEX SOC. HEAD 1 " 6000PSI 7238-16,PLUG,O RING,HEX SOC HD

REMARKS

NOT SHOWN: FOOTNOTES: NOTE:

01

Page 185

ID0761789

Actuated Stairs Kit - View 1 BILL OF MATERIAL: 7190-0034

DETAIL A

8

3

22 9

26

24

01

Page 186

ID0759590

Actuated Stairs Kit - View 1 BILL OF MATERIAL: 7190-0034

REF NO. 3 8 9 22 24 26

PART NUMBER 7531-0050 7533-0079 7533-0080 8FW22106 8HH81306 8LW51106

QTY 1 1 4 24 16 22

DESCRIPTION MOUNT,LIGHT,ASSEMBLY STAIR,LINK,WELDMENT PIN,ASSEMBLY WASHER,FLAT,.375W,ZN PLTD,SAE J488 SCREW,CAP,HX.HD. .375-16X 1.25" WASHER,LOCK,SPLIT .375"

REMARKS

NOT SHOWN: 2 28

7215-0140 7190-0037

2 1

ACTUATOR,ELECTRIC,24V,12" KIT,ELECTRICAL,STAIRWAY,T16

FOOTNOTES: NOTE:

01

Page 187

ID0759590

Actuated Stairs Kit - Detail A BILL OF MATERIAL: 7190-0034

17 21 27 4

6

23

26 10 5

20 26 23 30 1 15 29 12 1 17 11 24 1

22

13 22 25 7

18 19

16

01

Page 188

ID0759608

Actuated Stairs Kit - Detail A BILL OF MATERIAL: 7190-0034

REF NO. 1 4 5 6 7 10 11 12 13 15 16 17 18 19 20 21 22 23 24 25 26 27 29 30

PART NUMBER 7105-0050 7533-0070 7533-0076 7533-0077 7533-0078 7533-0081 7536-0541 7536-0542 7536-0543 7536-0545 7543-0050 8CF98020 8CP10606 8CP23201 8FW21106 8FW21116 8FW22106 8HH51305 8HH81306 8LN51106 8LW51106 8SR23000 7536-0585 8FW21108

QTY 6 1 1 1 1 1 4 4 2 2 1 8 2 2 2 1 24 14 16 8 22 1 4 2

DESCRIPTION RING,RETAINING,SNAP,EXT,0.5"SHAFT HINGEPOST,WELDMENT STAIRS,FOLDING,PRIMARY,WELDMENT HINGEPOST,FIXED,WELDMENT STAIR,LINK,WELDMENT PIN,ASSEMBLY MOUNT,PIN,1.00" MOUNT,PIN,0.50" STIFFENER,STAIR PIN,DOUBLE GROOVE STAIRS,FOLDING,BOTTOM,WELDMENT BUSHING,PLAIN 1.25ODX1.0IDX.75 PIN,COTTER .1875 DIA X 2 LG PIN, CLEVIS, 1" X 2-1/2" WASHER,FLAT,.375N ZN PLTD WASHER,FLAT,1"N,ZN.PLTD WASHER,FLAT,.375W,ZN PLTD,SAE J488 SCREW,CAP,HX.HD. .375-16X 1" SCREW,CAP,HX.HD. .375-16X 1.25" NUT,HEX LOCK .375-16 UNC2B WASHER,LOCK,SPLIT .375" SNAP RING EXTERNAL,HD, 1"SHAFT BUSHING,SUPPORT,PIN WASHER,FLAT,.5N,ZN.PLTD

REMARKS

NOT SHOWN: FOOTNOTES: NOTE:

01

Page 189

ID0759608

Light Mount Asm BILL OF MATERIAL: 7531-0050

5

6

1

3

2

2

4

01

Page 190

ID0761842

Light Mount Asm BILL OF MATERIAL: 7531-0050

REF NO. 1 2 3 4 5 6

PART NUMBER 7533-0064 8FW21106 8HH51306 8LN51106 8PE02757 8EP02745

QTY 2 16 8 8 -

DESCRIPTION MOUNT,LIGHT,WELDMENT WASHER, FLAT, 3/8N ZN PLTD SCREW,CAP,HX,HD 3/8-16 X 1 1/4"L NUT,HEX LOCK .375-16 UNC2B FLOOD LIGHT,LED,12-24V,WIDEFLD FLOODLIGHT,LED

REMARKS

REFERENCE REFERENCE

NOT SHOWN: FOOTNOTES: NOTE:

01

Page 191

ID0761842

Notes:

Page 192

Hydraulic Section Table of Contents Hydraulic Schematic - 1........................... 194

Hydraulic Schematic - 2........................... 196

Page 193

Hydraulic Schematic - 1

01

Page 194

ID0758406

Hydraulic Schematic - 1 REF NO. 1 2 3 4 6 7 8 9 10 11

PART NUMBER 8PH60088 8PH60089 8PH60090 8PH60087 8FL20039 8HM60090 AU116613 8HX30036 66DD3217 8HM60031-72

QTY 1 1 1 1 1 2 2 1 2 2

DESCRIPTION PUMP,PISTON,DANFOSS,90 SERIES PUMP,PISTON,DANFOSS,90 SERIES PUMP,PISTON,DANFOSS,90 SERIES PUMP,PISTON,DANFOSS,H1P SERIES FILTER,HYD,600PSI,6 MICRON MOTOR, 250CC, 2 SPEED, REXROTH MOTOR, SLOW SPEED/HIGH TORQUE COOLER, RAD, CAC MANIFOLD,HEADER,180DEG,4OUTLET RELIEF,MOTOR CASE DRAIN,8 BAR, 116PSI

REMARKS

NOT SHOWN: FOOTNOTES: NOTE:

01

Page 195

ID0758406

Hydraulic Schematic - 2

LS

G DR

T

P

FR3 0.10 GPM

a

EH2

FR1 4 GPM

SV1

b

RV 3000 PSI

A1

PE

B1

b

SV2

EH1 a

BR

PR1 400 PSI

b

SV3

HI/LOW

SV14 b

CV1

b

SV4

BR-ON

PR2 400 PSI

P28

FR4 4 GPM

a

FR2 6 GPM

B2

A2

SV5

b

a

B3

A3

SV6

b

a

B4

A4

SV7

b

a

B5

A5

SV8

b

a

B6

A6

SV9

b

CV2 10-2 CAVITY

a

B7

A7

SV10

b

a

B8

A8

SV11

b

a

B9

A9

SV12

b

CB1 2500 PSI

a

A10

b

CB2 2500 PSI

B10

SV13

P1

ID0758458

Page 196

01

Hydraulic Schematic - 2 REF NO. 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

PART NUMBER 8HV00062 8PH50091 8FL51011 8FL51011-01 48-960-45-025 22000063 AU116052 8HV00066 8FL20038 30-1606-1181 8PH20068 8HX25004 AU130715 21000079 8FL20035 30-1260-5382 8HC40027 AU111179 237564-02 8HC30030 8HV00069 8PH20066 T3131003 270083 8FL50003 8FL50003-01

QTY 1 1 1 3 1 2 4 1 2 2 1 1 1 1 1 1 2 2 1 2 1 1 1 5 1 1

DESCRIPTION VALVE, MANIFOLD, LS, ACCESSORY PUMP, PISTON, LOAD SENSE FILTER,HYD,5 MICRON ABS,6KPSI ELEMENT,HYD,5 MICRON ABS,6KPSI MOTOR, HYDRAULIC CYLINDER, 2.50"X42.00" CYLINDER, 10.00"X42.00" MANIFOLD,CIRCUIT,FAST BOOM FILTER,HYD,RETURN,6 MICRON ABS MANIFOLD, LIFT CYLINDER PUMP,HYD,GEAR,38 CC,LH, SAE B COOLER, HOC, TOC, DOC, ERIE DIFFERENTIAL DIFFUSER FILTER,ASM,100 MESH DWG ELEMENT,SPIN-ON,33um,B-1000 VALVE, BALL HYDRAULIC CYL,HYD.4"B X 12"S-08SAE PORTS CYLINDER,5.00" X 24.00" PUMP, WATER ACE PUMP CYL,HYD,3.5" B X 30.25 STROKE VALVE,FAN DRIVE PUMP,HYD,GEAR,19CC,RH,SAE A BRAKE, CALIPER VALVE,SHUTTLE,LOAD,-06 SAE, FILTER,HYDR,PRESSURE,INLINE ELEMENT,FILTER,F/8FL50003,50µm

REMARKS

NOT SHOWN: FOOTNOTES: NOTE:

01

Page 197

ID0758458

Notes:

Page 198

Electrical Section Table of Contents Electrical Assembly .................................. 200 Electrical Section ...................................... 202

Chassis Patchcord Assemblies ............. 218 Cabin Patchcord Assemblies ................. 220

Page 199

Electrical Assembly BILL OF MATERIAL: T6960001

ELECTRICAL ASSEMBLY BILL OF MATERIAL: T6960001

01

Page 200

ID0758372

Electrical Assembly BILL OF MATERIAL: T6960001

REF NO. 1 2 3 4 5 6

PART NUMBER 16TC9501 16TC9712 16TC9731 16TC9741 16TC9751 16TC9721

QTY 1 1 1 1 1 1

DESCRIPTION SCHEMATIC, ELECTRICAL ELECTRIC CONTROLS; CONSOLE ELECTRIC CONTROLS; CHASSIS PATCHCORD ASSEMBLIES; CHASSIS PATCHCORD ASSEMBLIES; CABIN CONTROLS, ELECT., CAB HARN.

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 201

ID0758372

Page 202

002

002

024

TR1

024

024

024

024

024

024

024

024

502

CRM

15A

CB5

502

502

502

502

PBE1

20A

CBE

20A

CBD

20A

CBC

20A

CBB

20A

CBA

10A

CB24

15A

CB23

15A

CB22

20A

CB21

15A

CB20

PBE2

PBE3

SWDM

E102

D102

C102

B102

A102

2402

CR9

2002

2302

2202

2202

2202

2202

2102

2002

C113

C112

B115

B116

SW01

SW03

2106

ON

WIPERS

CAB PRESSURE

(ON)

WASHER

XR12 6 5 4

1 2 3

2303

2205

2205

2202

2205

2203

050

2204

CRS

CR6

2211

CR2C

CR6

2202 2210

CR2C

CR2C

2209

2202 2208

CR2B

2202

WSHMTR

050

050

012

2304

M

M

M

PR12

PR12

M

CABPRS

LO SPEED

HOME

SUPPLY POWER

LO SPEED

HOME

SUPPLY POWER

HOME

LO SPEED

M

M

WIPER1

WIPER1

WIPER2

WSHMTR

050

050

050

050

050

050

050

050

050

050

050

050

050

050

050

050

050

050

050

050

050

SOL

CRM

CR9

050

504

CR2B

CR2B

504

504

CR7

508

050

050

2207 2202

CR10

504

506

509

504

TR1

504

5A

2206

505

504

504

CBI

CR2A

B

CR2A

CR2A

CR1

CR1

IGNSW IGN ACC ST

504

050

15A

CB9

15A

CB8

15A

CB7

15A

CB6

7.5A

FU01

902

802

702

602

402

LS01

HORN

LIGHTS

803

703

CAB DOOR SWITCH

D1

D1

TRANSMISSION POWER, GPS/LASER POWER

CR7

PB01

SW01

CAB DOOR

NOTE:SPARE CIRCUIT BREAKERS: CB10, CB25, CBF

002

002

002

002

002

002

002

CONSOLE MOUNTING BOLT

804

702

702

702

602

603

CR5

CR4

CR3

CR5

CR4

CR3

CR8

CR8

CR8

[702,706] NO

[702,705] NO

[702,704] NO

804

ALARM2

ALARM

706

706

706

706

706

705

705

805

STR

ALARM2

NEGATIVE

BACKUP

LT6

WALKWAY LIGHT

LT1

FORWARD LIGHT

LT6

WALKWAY LIGHT

LT1

FORWARD LIGHT

LT2

REAR LIGHT

LT2

REAR LIGHT

LT4

LT4

EXTERIOR CAB LIGHT 704

EXTERIOR CAB LIGHT 704

LT5

CAB EGRESS LIGHT 604

LT3

LT3

INTERIOR CAB LIGHT

INTERIOR CAB LIGHT 602

(+)

01 (+)

002

050

050

050

050

050

050

050

050

050

050

050

050

050

050

050

050

050

050

050

050

050

Electrical Section

BILL OF MATERIAL: T6960001

SCHEMATIC

ID0758378

01 050

2106

2109

2106

050

A135

A134

CRR 30

RD 14 PIN A

PIN 3 PIN 4

PIN 2

050 BLK 16 2109 BLU/WHT 16

PIN 1

2105 RED 16

PIN 2

PIN 1

2104 VIO 18

2103 BLUE 16

2107 BLUE 16

Page 203

PIN B PIN C PIN D

902

N/A X X N/A X X N/A X X N/A X X 050 BK 18 N/A X X N/A X X CAN1HI Y 18 N/A X X N/A X X 906 BL 18 504 R 18 902 Y 18 GY 18 GN 18 N/A X X 902

050 504

PB02

902

16 16

050 050

050

16

16

16 728

904 727

904

902 E131 507 905

902

728

905

507

16 16 16 16

902

GN 18 16

GY 18

16

Y 18

902

906

727

050

E131

CAN1LO

CAN1SH

CAN1HI

ALLISON GEN 5 TRANSMISSION SCHEMATIC

050 BK 16 2104 VIO 16

2105

PIN 6

30

87A

30

PIN 5

CRR

85

CRF

PIN 2

2107 BLUE 16

050 BLK 16

87

CRR

87A

PIN 1

2108 BLUE 16

050

86

85

30

2106 RD/WHT 18

CRF

CRF

2106

050

REVERSE

FORWARD 86

87

PROAIR HVAC SCHEMATIC

BATTERY (-)

BATTERY (-)

TRANS FILTER RETURN

TRANS FILTER SUPPLY

CHECK TRANS

REVERSE ENABLE

IGNITION SWITCH

QUICK TO NEUTRAL

TRANS POWER

TRANS POWER

TRANSMISSION CANLO

TRANSMISSION CANSHLD

DIRECTION SIGNAL

TRANSMISSION CANHI

POWER RETURN (-)

POWER SUPPLY (+)

IGNITION/KEY SWITCH ON

GPS/LASER SYSTEM

SW02

N/A

--

553

CAN3SHD GRA 18

CAN SHIELD

551 BLU 16 553 BLK 16

550 BLU 16 (ON)

(ON)

SWITCH INPUT RETURN

THROTTLE DOWN

THROTTLE UP

THROTTLE

CAN3HI YEL 18 CAN3LO GRN 18

CAN LO

2002 RED 16 CAN HI

050 BLK 16

GROUND POWER SUPPLY (+)

PIN 6

PIN 5

PIN 4

PIN 3

PIN 2

PIN 1

PIN 18

PIN 60

PIN 58

PIN 56

JOYSTICK CONTROLLER SCHEMATIC

504

050

902

GPS/ LASER GUIDANCE SCHEMATIC

6

3

2

1

JSTPLG

JOYSTICK CONNECTOR PINOUT

4

5

Electrical Section

BILL OF MATERIAL: T6960001

SCHEMATIC

ID0758378

R 16

BUSBAR

(+)24

001

001

4

Page 204 001

001

R

R

R

202

R 16

R

001

10A

CB2

R 2/0

R 1/0

001

001

6

6

10A

FU10

60A

60A

CB1B

60A

CB1A

003

002

ALT.

R 12

001

CBM

8

R 16

4

R 16

R

CBE1

SW01

SOL

203

R 12 R 12

002

R 12

R 12

102B

102A

R 16

2/0

R

6

050

R

050

050

002

050

002

002

70

+

55

53

52

48

050

050

050

050

LT6

BLK 12

BLK 12

BLK 12

BLK 12

050

ENGINE COMPARTMENT LIGHTS TYP.3

002

6

507

55 R 14

53 R 14

52 R 14

48 R 14

JUMPER

STARTER

R 12

002

002

002

003

10A

CBE4

10A

CBE3

10A

CBE2

10A

CBE1

2

R 2/0

1

-

050

050

050

61 63 65 69

BK 16

BK 6

BK 6

BLK 4

BUSBAR

TIE '2/0 CABLE TO ENGINE BLOCK GND

BK 1/0

BK 2/0

050

050

050 6 BLK 050

01

CAT TIER4 ENGINE DATA PORT02 6 BLK

(+)24

PIN A PIN B

050 BLK 16

CDL -

PIN E PIN F

J1939 - 18 J1939 + 18 N/A N/A

J1939 J1939 + N/C N/C

6 RED 102B

6 RED 102A

PIN J

PIN H

PIN G

CAT DATA LINK - 16

PIN D

PIN C

2002 RED 16 CANSHD GRA 18 CAT DATA LINK + 16

CDL +

IGNITION BATTERY CAN SHLD

60A

CB1B

60A

CB1A

6 RED

6 RED

6 BLK

001

6 BLK

001

050

050

Electrical Section

BILL OF MATERIAL: T6960001

WINCH

BATTERY AND WINCH SCHEMATIC

TIER 4F CAT ENGINE SCHEMATIC

ID0758378

DISC

01 2

3

2

3

Page 205 2

3

DISP01 2

3 8

4 5

12 11 10 9

1

8

4 5

12 11 10 9

1

8

4 5

12 11 10 9

1

8

4 5

12 11 10 9

1

7

6

7

6

7

6

7

6

050

+RTC

050

SPARE

+VREF +RTC

C2:12

DIN-H

DIN-G

DIN-F

DIN-E

DIN-D

DIN-C

DIN-B

DIN-A

VIN-B

VIN-A

Power Supply +

CAN HI A

CAN HI B

CAN HI C

CAN HI D

C2:11

C2:10

C2:9

C2:8

C2:7

C2:6

C2:5

C2:4

C2:3

C2:2

C2:1

C1:12

C1:11

C1:10

C1:9

C1:8

C1:7

ADDRESS HI

2002

CAN1 HI

CAN2 HI

SPARE

SPARE

F107

F106

SPARE

CAN2 LO

ADDRESS LO

CAN LO D

CAN LO C

C1:6

C1:5

C1:4

CAN1 LO

C1:3

CAN LO A

2002

CAN1 HI

CAN2 HI

SPARE

SPARE

F107

F106

CAN LO B

C1:2

Power ground -

+VREF

C2:12

C1:1

DIN-H/-DPCNT-A

C2:11

DIN-G/+DPCNT-A

DIN-F

DIN-E

DIN-D/DOUT-D

DIN-C/DOUT-C

DIN-B/DOUT-B

DIN-A/DOUT-A

VIN-B/DIN-J

VIN-A/DIN-I

Power Supply +

CAN HI A

CAN HI B

CAN HI C

CAN HI D

C2:10

C2:9

C2:8

C2:7

C2:6

C2:5

C2:4

C2:3

C2:2

C2:1

C1:12

C1:11

C1:10

C1:9

C1:8

C1:7

ADDRESS HI

SPARE

SPARE

CAN LO C

ADDRESS LO

CAN LO D

C1:4

C1:6

C1:5

CAN2 LO

CAN1 LO CAN LO B

CAN LO A

Power ground -

C1:3

C1:2

C1:1

NOT USED

ADDRESS TAG

NOT USED

ADDRESS TAG

DISP02

DISP01

DISP05

C4 FOR CAMERA

C3 FOR PROGRAMING

PIN 1 2 3 4

PIN 1 2 3 4

3

8

4 5

DISP05 2

12 11 10 9

1

6 5 4

1 2 3

7

6

DISP05

SYMBOL TD+ RD+ TDRD-

PIN 1 2 3 4 5 6 7 8 9 10 11 12

PIN 1 2 3 4 5 6

GAUGE 18 18 18 18

GAUGE 18 18 18 18

WIRE# -------------

COLOR -------------

DSPPLG / DT06-12SA

COLOR RED YEL GRN --BLK

DISP05 / DT06-6S WIRE# 2002 CAN1 HI CAN1 LO --050

FUNCTION TRANSMIT DATA + RECEIVE DATA + TRANSMIT DATA RECEIVE DATA -

CONNECTOR C4

FUNCTION TRANSMIT DATA + RECEIVE DATA + TRANSMIT DATA RECEIVE DATA -

CONNECTOR C3 SYMBOL TD+ RD+ TDRD-

GAUGE -------------

GAUGE 18 18 18 18 18 18

Electrical Section

BILL OF MATERIAL: T6960001

DISP05

DISP02

DISPLAY SCHEMATIC

ID0758378

01

Page 206

ID0758378

CONTROLLER 'A' - CONSOLE CBA

024

050 A102

POWER SUPPLY

A102

POWER GROUND

050

C1P1 C1P2

20A

CAN1 HI-YEL

CAN1HI

CAN1 LO-GRN

CAN1LO

SW01 PARK BRAKE

SHIELD

CAN1SH

C1P3 C1P4 C1P5

BRAKE DISENGAGED

SW01 TRENCH/TRANSPORT

TRANSPORT MODE

SW02

LOWER

DIN

A107

DIN

A106

Sensor Power Ground -

A109

5V DC Sensor Power +

A108

(ON)

DIN/AIN/FREQ.

A119

DIN/AIN/FREQ.

A118

DIN/AIN

A117

DIN/AIN

A116

DIN/AIN

A115

DIN/AIN

A114

DIN

A113

DIN

A112

DIN

A111

DIN

A110

CAB RAISE/LOWER RAISE

(ON)

C1P6 C1P7

C1P8 C1P9

C1P10 C1P11

SW01 LASER OPTION

SW02

LOWER

(ON)

CRUMB SHOE OPTION

SW02

(ON)

LOWER

(ON)

RAISE

STABILIZER RAISE

(ON)

C1P12

C1P13 C1P14

C1P15 C1P16

C1P17 C1P18

SW01 DUST CONTROL SPRAYER OPTION

CAN2 HI-YEL

CAN2HI

CAN2 LO-GRN

CAN2LO

SHIELD

CAN2SH

SW02

EXTEND

(ON)

AIN/TEMP/RHEO

505

AIN/TEMP/RHEO

A129

AIN/TEMP/RHEO

A128

AIN/TEMP/RHEO

A127

DIN/AIN/FREQ.

A126

DIN/AIN/FREQ.

A125

DIN/AIN/FREQ.

A124

DIN/AIN/FREQ.

A123

COUNTERWEIGHT OPTION RETRACT

(ON)

C1P19

C1P20 C1P21 C1P22

C1P23 C1P24

SW01

OPTIONAL EQUIPMENT

STABILIZER FLOAT

602

CR8

OPEN CIRCUIT REMOVES OPERATION CONTROLS

C1P25

C1P26

CAB DOOR

PT01 SW01 LOAD CONTROL

050

A127-1

PERCENT LOAD ADJUST

C1P27

RH01 SW01 STEERING CORRECTION ADJUST

A128-1

C1P28

1 2 3 4 5

C1P29

6 7 8 9 10

46 47 48 49 50

26 27 28 29 30

36 37 38 39 40

C1P30 C1P31

[505,506] NO

16 17 18 19 20

DOUT

A131

41 42 43 44 45

DOUT

A132

21 22 23 24 25

DOUT

A133

31 32 33 34 35

ENGINE CRANK SIGNAL

DOUT/PVG POWER 1

A134

11 12 13 14 15

SOIL CORRECTION ADJUST

050

505

CRS

DOUT/PVG POWER 2

A135

ALARM 2

050

BUZZER ALARM

804

C1P32

D1

LED LIGHTS

ALARM 2

050

8EA23022 CONSOLE MODULE A

STEERING CORRECTION

050

RH02

ENGINE START INTERRUPT RELAY

050

DOUT/PVG POWER 3

A136

BUZZER ALARM

ALARM

050

NEGATIVE

BACK-UP ALARM

B/U

A133

2107

A/C FANS FORWARD

CRF CRF

050

C1P33

C1P34

D1

CRR

050

[2107,050] NC

2103

A/C FANS REVERSE

CRR

C1P35

D1

[2103,050] NC

PWMOUT/DOUT/PVGOUT 2

A143

PWMOUT/DOUT/PVGOUT 2

A142

PWMOUT/DOUT/PVGOUT 2

A141

PWMOUT/DOUT/PVGOUT 1

A140

PWMOUT/DOUT/PVGOUT 1

A139

PWMOUT/DOUT/PVGOUT 1

A138

PWMOUT/DOUT/PVGOUT 1

A137

POWER SUPPLY

A102

POWER SUPPLY

A102

POWER SUPPLY

A102

POWER SUPPLY

A102

PWMOUT/DOUT/PVGOUT 3

A146

PWMOUT/DOUT/PVGOUT 3

A145

PWMOUT/DOUT/PVGOUT 2

A144

C1P36 C1P37 C1P38 C1P39 C1P40 C1P41 C1P42 C1P43 C1P44 C1P45 C1P46

C1P47 C1P48 C1P49 C1P50

BILL OF MATERIAL: T6960001

Electrical Section

01

Page 207

ID0758378

CONTROLLER "B" - CONSOLE CBB

024

050 B102

POWER SUPPLY

B102

POWER GROUND

050

C1P1 C1P2

30A

CAN1 HI-YEL

CAN1HI

CAN1 LO-GRN

CAN1LO

SHIELD

CAN1SH

CAN2 HI-YEL

CAN2HI

CAN2 LO-GRN

CAN2LO

C1P3 C1P4 C1P5

C1P6 C1P7

CAN2SH

3.3/5V DC Sensor Power +

B108

Sensor Power Ground -

B109 B110

1.66V DC SENSOR POWER +

CAN3 HI-YEL

CAN3HI

CAN3 LO-GRN

CAN3LO

AIN/CAN3 SHIELD

B114

AIN/CAN2 SHIELD

B113 CAN3SH

C1P8 C1P9 C1P10

C1P11 C1P12 C1P13 C1P14

SWDM

B115

502 PBE1

502

B116

TETHERED ENGINE STOP SWITCH

CONSOLE ENGINE STOP SWITCH

504 2109

B102

B124

IGNITION SIGNAL

CONDENSER SIGNAL

TRANSMISSION FILTER SWITCH

B

A

ENGINE IGNITION SIGNAL INTERRUPT RELAY

DIN/AIN

B129

DIN/AIN

B128

DIN/AIN

B127

DIN/AIN

B126

DIN/AIN

B125

DIN/AIN

B124

DIN/AIN

B123

DIN/AIN

B122

DIN/AIN

B121

DIN/AIN

B120

DIN/AIN

B119

DIN/AIN

B118

DIN/AIN

B117

DIN/AIN

B116

DIN/AIN

B115

B130

CR10

050

DOUT/PVG POWER

C1P15

C1P16

C1P17 C1P18 C1P19

C1P20 C1P21 C1P22 C1P23 C1P24 C1P25 C1P26 C1P27 C1P28 C1P29 C1P30

[509,508] NO

C1P31

C1P32

1 2 3 4 5

DIN/AIN

B131

41 42 43 44 45

DIN/AIN

B132

C1P33

11 12 13 14 15

DIN/AIN

B133

C1P34

31 32 33 34 35

DIN/AIN

B134

C1P35 21 22 23 24 25

DIN/AIN

B135

C1P36

8 9 10

LED LIGHTS

7

C1P37

6

46 47 48 49 50

C1P38

16 17 18 19 20

36 37 38 39 40

26 27 28 29 30

DIN/AIN

DIN/AIN/FREQ.IN DIN/AIN/FREQ.IN DIN/AIN/FREQ.IN

PWMOUT/DOUT/PVGOUT

8EA23026 CONSOLE MODULE B

DIN/AIN

B136

DIN/AIN

B137

DIN/AIN

B138

DIN/AIN

B139

PWMOUT/DOUT/PVGOUT 1

B140

DIN/AIN

B141

B142

DIN/AIN

B143

DIN/AIN

B144

DIN/AIN

B145

DIN/AIN/FREQ.IN

B146 B147 B148 B149

B150

C1P39

C1P40

C1P41

C1P42

C1P43

C1P44

C1P45

C1P46 C1P47 C1P48 C1P49

C1P50

BILL OF MATERIAL: T6960001

Electrical Section

01

Page 208

ID0758378

CONTROLLER 'C' - CHASSIS CBC

024

050 C102

20A

POWER SUPPLY

C102

POWER GROUND

050

CAN1 HI-YEL

CAN1HI

CAN1 LO-GRN

CAN1LO

SHIELD

CAN1SH

C102

C102

C102

C102

C102

C102

C1P1 C1P2 C1P3 C1P4 C1P5

C106

C107 B

A

C102

C102

B

C102

C102

A

C102

C102

C108 C109

DIN

C107

DIN

C106

Sensor Power Ground -

C109

5V DC Sensor Power +

C108

C110 B

DIN

C113

DIN

C112

DIN

C111

DIN

C110

C1P6

C1P10

A

B

DIN/AIN

C114

A

C111

C1P7 C1P8 C1P9

DIN/AIN

C115

C1P11

PBE3

502

C112

C1P12

PBE2

C113

502 C114 B

A

C115 B

A

C102

DIN/AIN/FREQ.

C119

DIN/AIN/FREQ.

C118

DIN/AIN

C117

DIN/AIN

C116

C1P13 C1P14

C1P15

C1P16

WHITE = COMMON

8FL20037 DIFF. PRESS. SWITCH

C102

CBA

RED = N.C.

C102

C115 B

A

CAN2 HI-YEL

CAN2HI

CAN2 LO-GRN

CAN2LO

SHIELD

CAN2SH

C1P17

C1P18 C1P19 C1P20 C1P21 C1P22

B

TRANSMISSION SPEED SENSOR

TRANSMISSION SPEED SENSOR

RED = SIGNAL

A

AIN/TEMP/RHEO

C130

AIN/TEMP/RHEO

C129

AIN/TEMP/RHEO

C128

AIN/TEMP/RHEO

C127

DIN/AIN/FREQ.

C126

DIN/AIN/FREQ.

C125

DIN/AIN/FREQ.

C124

DIN/AIN/FREQ.

C123

C1P23

050 SPEED SENSOR FOR FAN.

PIN2 = D = N/A PIN1 = 050 = GROUND 2 1

4 3

PIN3 =C124 = 24V FAN SPEED

PIN3 =C139 = S1 PIN4=C102 = VOLTAGE +

C1P24

C102

HYDRAULIC LEVEL SENSOR

050

C1P25 C1P26 C1P27

1 2 FUEL LEVEL SENSOR

050

C1P28

1

5 6 7 8 9 10

16 17 18 19 20

46 47 48 49 50

4

26 27 28 29 30

3

36 37 38 39 40

C1P29

C1P30

2

C1P31

DT06-2S PIN 1

1480mA DUMP VALVE ENERGIZE ON ENGINE START DT06-2S PIN 2

DT06-2S PIN 1

CONVEYOR SHIFT RIGHT

LED LIGHTS

DT06-2S PIN 2

C1P32

--mA

C1P33

940mA

DT06-2S PIN 1

DT06-2S PIN 2

CONVEYOR SHIFT LEFT

DT06-2S PIN 2

DT06-2S PIN 1

C1P34

908mA

C1P35

--mA

DT06-2S PIN 1

DT06-2S PIN 2

DOUT

C131

1

DOUT

C132

41 42 43 44 45

DOUT

C133

21 22 23 24 25

C109

PLUG

DOUT/PVG POWER 1

C134

31 32 33 34 35

C108 C129

SIGNAL

C108 C130

DOUT/PVG POWER 2

C135

11 12 13 14 15

C109

PLUG

SIGNAL

DOUT/PVG POWER 3

C136

8EA23022 CHASSIS MODULE C

8EP63050 HYD. TEMP. SENSOR 0.25 - 4.75 VOLTS -50 C - +150 C

8EP63050 DIFFERENTIAL TEMP. SENSOR 0.25 - 4.75 VOLTS -50 C - +150 C

LASER

050

050

050

050 CAB RAISE

050

050

CAB LOWER

DT06-2S PIN 2

DT06-2S PIN 1

BOOM UP

C1P36

--mA

050

POWER SUPPLY

C102

PWMOUT/DOUT/PVGOUT 3

C146

PWMOUT/DOUT/PVGOUT 3

C145

PWMOUT/DOUT/PVGOUT 2

C144

PWMOUT/DOUT/PVGOUT 2

C143

PWMOUT/DOUT/PVGOUT 2

C142

PWMOUT/DOUT/PVGOUT 2

C141

PWMOUT/DOUT/PVGOUT 1

C140

PWMOUT/DOUT/PVGOUT 1

C139

PWMOUT/DOUT/PVGOUT 1

C138

PWMOUT/DOUT/PVGOUT 1

C137

C1P37

C1P38

DT06-2S PIN 2

DT06-2S PIN 1

604mA

ENERGIZE FOR TRANSPORT MODE

C1P39

DT06-2S PIN 1

792mA PARKING BRAKE ENERGIZE TO RELEASE

050 DT06-2S PIN 2

DT06-2S PIN 1

FASTBOOM UP

C1P40

956mA

050

C1P41

604mA

DT06-2S PIN 1

DT06-2S PIN 2

POWER SUPPLY

C102

BOOM DOWN

050

TRACK SPEED/TRANSPORT

050 DT06-2S PIN 2

POWER SUPPLY

C102

604mA

DT06-2S PIN 1

DT06-2S PIN 2

POWER SUPPLY

C102

FASTBOOM DOWN

050

C1P42

DT06-2S PIN 2

DT06-2S PIN 1

604mA

HC MITIGATION

C102

C1P43 C1P44 C1P45 C1P46 C1P47 C1P48 C1P49 C1P50

BILL OF MATERIAL: T6960001

Electrical Section

01

Page 209

ID0758378

CONTROLLER 'D' - CHASSIS CBD

024

050 D102

20A

POWER SUPPLY

D102

POWER GROUND

050

CAN1 HI-YEL

CAN1HI

CAN1 LO-GRN

CAN1LO

SHIELD

CAN1SH

DIN

DIN

D106

5V DC Sensor Power +

D108

DIN

D111

DIN

D110

DIN/AIN

D115

RIGHT TRACK FILTER PRESSURE TRANSDUCER 2 TRANSD=8EP78240, 0-600PSI = 0-5Vdc TRANSD CONNECTOR = 8EP78229-1

DIN/AIN

D114

DIN

D113

DIN

D112

TRAN09

LEFT TRACK FILTER PRESSURE TRANSDUCER 2 TRANSD=8EP78240, 0-600PSI = 0-5Vdc TRANSD CONNECTOR = 8EP78229-1

C1P1 C1P2 C1P3 C1P4 C1P5 C1P6 C1P7 C1P8 C1P9 C1P10

DIN/AIN

D116

CONVEYOR CHARGE FILTER TRANSDUCER 1 TRANSD=8EP78240, 0-600PSI = 0-5Vdc TRANSD CONNECTOR = 8EP78229-1

050 PIN 2 = WHITE = 050 PIN 4 = BLACK = N/A PIN 3 = BLUE = D114 PIN 1 = BROWN = D102

D107

Sensor Power Ground -

D109 DUST CONTROL OPTION LEVEL SENSOR

DIN/AIN DIN/AIN/FREQ. DIN/AIN/FREQ.

D117 D118 D119

C1P11 C1P12 C1P13 C1P14

050

PIN 2 = WHITE = 050 PIN 4 = BLACK = N/A PIN 3 = BLUE = D117 PIN 1 = BROWN = D102

TRAN11

PIN 2 = WHITE = 050 PIN 4 = BLACK = N/A PIN 3 = BLUE = D117 PIN 1 = BROWN = D102

TRAN11

PIN 2 = WHITE = 050 PIN 4 = BLACK = N/A PIN 3 = BLUE = D115 PIN 1 = BROWN = D102

TRAN10

050

CONVEYOR CHARGE FILTER TRANSDUCER 1 TRANSD=8EP78240, 0-600PSI = 0-5Vdc TRANSD CONNECTOR = 8EP78229-1

CAN2 HI-YEL

CAN2HI

CAN2 LO-GRN

CAN2LO

TRAN08

PIN 2 = WHITE = 050 PIN 4 = BLACK = N/A PIN 3 = BLUE = D129 PIN 1 = BROWN = D102

TRAN07

PIN 2 = WHITE = 050 PIN 4 = BLACK = N/A PIN 3 = BLUE = D128 PIN 1 = BROWN = D102

TRAN06

PIN 2 = WHITE = 050 PIN 4 = BLACK = N/A PIN 3 = BLUE = D127 PIN 1 = BROWN = D102

TRAN05

PIN 2 = WHITE = 050 PIN 4 = BLACK = N/A PIN 3 = BLUE = D126 PIN 1 = BROWN = D102

TRAN04

PIN 2 = WHITE = 050 PIN 4 = BLACK = N/A PIN 3 = BLUE = D125 PIN 1 = BROWN = D102

TRAN03

PIN 2 = WHITE = 050 PIN 4 = BLACK = N/A PIN 3 = BLUE = D124 PIN 1 = BROWN = D102

TRAN02

PIN 2 = WHITE = 050 PIN 4 = BLACK = N/A PIN 3 = BLUE = D123 PIN 1 = BROWN = D102

TRAN01

050

PIN 2 = WHITE = 050 PIN 4 = BLACK = N/A PIN 3 = BLUE = D130 PIN 1 = BROWN = D102

050

050

050

050

050

050

050

SHIELD

CAN2SH

LEFT TRACK PRESSURE TRANSDUCER TRANSD=8EP78239, 0-9000PSI = 0-5Vdc TRANSD CONNECTOR = 8EP78229-1

RIGHT TRACK PRESSURE TRANSDUCER TRANSD=8EP78239, 0-9000PSI = 0-5Vdc TRANSD CONNECTOR = 8EP78229-1

CONVEYOR PRESSURE TRANSDUCER TRANSD=8EP78239, 0-9000PSI = 0-5Vdc TRANSD CONNECTOR = 8EP78229-1

OPEN CIRCUIT PUMPS PRESSURE TRANSDUCER TRANSD=8EP78239, 0-9000PSI = 0-5Vdc TRANSD CONNECTOR = 8EP78229-1

PUMP CASE DRAIN TRANSDUCER 1 TRANSD=8EP78240, 0-600PSI = 0-5Vdc TRANSD CONNECTOR = 8EP78229-1

PUMP CASE DRAIN TRANSDUCER 2 TRANSD=8EP78240, 0-600PSI = 0-5Vdc TRANSD CONNECTOR = 8EP78229-1

LEFT TRACK FILTER PRESSURE TRANSDUCER 1 TRANSD=8EP78240, 0-600PSI = 0-5Vdc TRANSD CONNECTOR = 8EP78229-1

RIGHT TRACK FILTER PRESSURE TRANSDUCER 1 TRANSD=8EP78240, 0-600PSI = 0-5Vdc TRANSD CONNECTOR = 8EP78229-1

AIN/TEMP/RHEO

D130

AIN/TEMP/RHEO

D129

AIN/TEMP/RHEO

D128

AIN/TEMP/RHEO

D127

DIN/AIN/FREQ.

D126

DIN/AIN/FREQ.

D125

DIN/AIN/FREQ.

D124

DIN/AIN/FREQ.

D123

C1P15

C1P16

C1P17 C1P18 C1P19 C1P20 C1P21 C1P22 C1P23

C1P24

C1P25

C1P26

C1P27

C1P28

C1P29

C1P30

CRUMB SHOE RAISE

PIN 2

PIN 1

050

DOUT/PVG POWER 3

D136

DOUT/PVG POWER 2

D135

STABILIZER FLOAT

DOUT/PVG POWER 1

D134

STABILIZER AUTO DOWN PSI ENABLE

DOUT

D133

DOUT

D132

DOUT

D131

C1P31

935mA

PIN 2

2

PIN 1

1 3 4 5

41 42 43 44 45

11 12 13 14 15

31 32 33 34 35

C1P32

952mA

21 22 23 24 25

C1P33

PIN 2

PIN 1

--mA 6 7 8 9 10

46 47 48 49 50

16 17 18 19 20

36 37 38 39 40

D134

1

26 27 28 29 30

2

C1P34

PIN 2

PIN 1

--mA

LED LIGHTS

2

D135

1

8EA23022 CHASSIS MODULE D

CRUMB SHOE LOWER

050

DIGGING BRAKE

050

STABILIZER AUTO DOWN PSI ENABLE

050

STABILIZER FLOAT 1

050

C1P35

SEE DWG. T4970027 T1460 STABILIZER KIT.

PIN 2

PIN 1

--mA

STABILIZER FLOAT 2

050

2

D135

1

PIN 2

PIN 1

--mA

C1P36

AUXILIARY VALVE 1 / DUST CONTROL VALVE

050 DT06-2S PIN 2

DT06-2S PIN 1

POWER SUPPLY

D102

POWER SUPPLY

D102

POWER SUPPLY

D102

POWER SUPPLY

PWMOUT/DOUT/PVGOUT 3

D146 D102

PWMOUT/DOUT/PVGOUT 3

D145

PWMOUT/DOUT/PVGOUT 2

D144

PWMOUT/DOUT/PVGOUT 2

D143

PWMOUT/DOUT/PVGOUT 2

D142

PWMOUT/DOUT/PVGOUT 2

D141

PWMOUT/DOUT/PVGOUT 1

D140

PWMOUT/DOUT/PVGOUT 1

D139

PWMOUT/DOUT/PVGOUT 1

D138

PWMOUT/DOUT/PVGOUT 1

D137

C1P37

--mA

AUXILIARY VALVE 2

050 DT06-2S PIN 2

DT06-2S PIN 1

--mA

C1P38

AUXILIARY VALVE 3

050 DT06-2S PIN 2

DT06-2S PIN 1

--mA

C1P39

STABILIZER RAISE STABILIZER RAISE

050

C1P40

PIN 2

PIN 1

806mA

STABILIZER LOWER STABILIZER LOWER

050

C1P41

PIN 2

PIN 1

--mA

STABILIZER AUTO DOWN PSI

050

2

1

C1P42

PIN 2

PIN 1

C1P43 C1P44 C1P45 C1P46 C1P47 C1P48 C1P49 C1P50

BILL OF MATERIAL: T6960001

Electrical Section

01

Page 210

ID0758378

CONTROLLER 'E' - CHASSIS CBE

024

050

050

E102

E102

POWER GROUND POWER SUPPLY

C1P1 C1P2

20A

CAN1 HI-YEL

CAN1HI

CAN1 LO-GRN

CAN1LO

SHIELD

CAN1SH

E106 E107

DIN DIN

C1P3 C1P4 C1P5 C1P6 C1P7

5V DC Sensor Power +

E108

C1P8 Sensor Power Ground -

E109

C1P9 E110 E111 E112 E113 E114

E115

REF: SENSOR = 8EM05138

INCLINATION SENSOR 1 MAINFRAME

PIN 1 = SHIELD

PIN 2 = POWER = E102 PIN 3 = GROUND = 050 PIN 4 = CAN2L = CAN2L PIN 5 = CAN2H = CAN2H

PIN 1 = SHIELD

PIN 2 = POWER = E102 PIN 3 = GROUND = 050 PIN 4 = CAN1L = CAN1L PIN 5 = CAN1H = CAN1H

E116

E117 6EC61035

E118 E119

DIN C1P10 DIN DIN DIN DIN/AIN

DIN/AIN

DIN/AIN

DIN/AIN DIN/AIN/FREQ. DIN/AIN/FREQ.

CAN2 HI-YEL

CAN2HI

CAN2 LO-GRN

CAN2LO

SHIELD

CAN2SH

E123

INCLINATION SENSOR 2 BOOM HOOD

REF: SENSOR = 8EM05138

E124 E125

050

E126 AB

E128

CHARGE AIR INLET TEMP.

E127

TRANSMISSION TEMPERATURE SENSOR

DIN/AIN/FREQ.

DIN/AIN/FREQ. DIN/AIN/FREQ. DIN/AIN/FREQ. AIN/TEMP/RHEO

C1P11 C1P12 C1P13 C1P14

C1P15

C1P16

C1P17 C1P18 C1P19

C1P20 C1P21 C1P22

C1P23

C1P24 C1P25 C1P26 C1P27

TRANS3 = 8EP63001 = TRANS. TEMP. TRANS3 PLUG = 8EP63001-1

050 6EC61035

AB

TRANS3 = 8EP63002 = CHARGE AIR TEMP = -40F to 302F TRANS3 PLUG = 8EP63001-1

E129 E130

TRANS. QUICK TO NEUTRAL SIGNAL

E131 E132 E133 E134

AIN/TEMP/RHEO

AIN/TEMP/RHEO AIN/TEMP/RHEO DOUT DOUT DOUT DOUT/PVG POWER 1

C1P28

C1P29 C1P30 C1P31 C1P32 C1P33 C1P34

ENGINE COOLING VALVE

050

FAN DIRECTION

E135

DOUT/PVG POWER 2

DT06-2S PIN 2

DT06-2S PIN 1

1 2 3 4 5

41 42 43 44 45

C1P36

11 12 13 14 15

DOUT/PVG POWER 3

31 32 33 34 35

E136

21 22 23 24 25

FAN DIRECTION DT06-2S PIN 2

DT06-2S PIN 1

--mA

6 7 8

DT06-2S PIN 2

DT06-2S PIN 1

9 10

16 17 18 19 20

46 47 48 49 50

C1P37

36 37 38 39 40

PWMOUT/DOUT/PVGOUT 1

E137

26 27 28 29 30

FAN SPEED --mA

DT06-2S PIN 2

DT06-2S PIN 1

LED LIGHTS

FAN SPEED

8EA23022 CHASSIS MODULE E

C1P35

--mA

DIFFERENTIAL COOLING VALVE

050

ENGINE COOLING

050

PWMOUT/DOUT/PVGOUT 1

E138

DIFFERENTAL COOLING

050

C1P38

--mA

050 2

REVERSE

PWMOUT/DOUT/PVGOUT 2

E141

PWMOUT/DOUT/PVGOUT 1

E140

C1P39

C1P40

C1P41

--mA

RIGHT TRACK PUMP FORWARD

PWMOUT/DOUT/PVGOUT 2

E142

C1P42

PIN B

PIN C

PIN D

--mA

PIN A

050

REVERSE

E143

PWMOUT/DOUT/PVGOUT 2

C1P43

--mA

LEFT TRACK PUMP FORWARD

PWMOUT/DOUT/PVGOUT 2

E144

C1P44

PIN B

PIN C

PIN D

--mA

PIN A

050

REVERSE CONVEYOR PUMP

E145

PWMOUT/DOUT/PVGOUT 3

C1P45

--mA FORWARD

PWMOUT/DOUT/PVGOUT 3

E146

C1P46

PIN B

PIN C

PIN D

--mA

PIN A

050

PWMOUT/DOUT/PVGOUT 1

E139

PIN1 =E139 = 24V FAN DRIVE CONTROL

1

E102

POWER SUPPLY

202E

POWER SUPPLY

202E

POWER SUPPLY

202E

POWER SUPPLY

202E

C1P47 C1P48 C1P49 C1P50

BILL OF MATERIAL: T6960001

Electrical Section

.

8

3

5

2

4

DISP01

7

6

CHASSIS CAN1 & 2

PIN 11 - CAN1 HI-YEL

1

PIN 10 - CAN2 HI-YEL

12 11 10 9

PIN 3 - CAN2 LO-GRN

1

2

3 8

4 5

DISP02 7

6

PIN 3 - CAN2 LO-GRN

INCLINATION SENSOR 2 MAINFRAME

PIN B - 2002

TRANSMISSION HARNESS

GRN=CAN2 LO

YEL=CAN2 HI

GRY=SHIELD

YEL=CAN1 HI

ECU PIN 42

ECU PIN 50

GRN=CAN1 LO

CAN1 SHIELD TIED TO GND IN CONSOLE

3

PIN 8 - CAN1 HI-YEL

YEL=CAN1 HI

2

4

PIN 15 - CAN1 LO-GRN

GRN=CAN1 LO

1

6 5

DISP05

INCLINATION SENSOR 1 BOOM HOOD

12 11 10 9

PIN 14 - CAN1 SHLD

PIN 2 - CAN1 LO-GRN

PIN 11 - CAN1 HI-YEL

PIN A - 050

PG3F

TR1A

120-OHM TERMINATING RESISTOR

PG3FA

TR1B

120-OHM TERMINATING RESISTOR

9 10

PG3M

PG3F

PG50F

46 47 48 49 50

8

41 42 43 44 45

7

36 37 38 39 40

6

26 27 28 29 30

5 16 17 18 19 20

4

31 32 33 34 35

3

21 22 23 24 25

2

11 12 13 14 15

1

MAIN FRAME CONTROL MODULE - C

COMPUTER INTERFACE PORT01

46 47 48 49 50

LED LIGHTS

PG3FA

TR2B

120-OHM TERMINATING RESISTOR

CAN2 SHIELD TIED TO GND IN CONSOLE

PG3M

PG3F

PG50F

36 37 38 39 40

9 10

26 27 28 29 30

8

41 42 43 44 45

7

31 32 33 34 35

6

21 22 23 24 25

5 16 17 18 19 20

4

7

6

GRY=SHIELD

GRN=CAN2 LO

YEL=CAN2 HI

GRY=SHIELD

GRN=CAN1 LO

YEL=CAN1 HI

8

12 11 10 9

3

5

2

4

1

TELEMATICS UNIT

2

3

4

5

41 42 43 44 45

31 32 33 34 35

21 22 23 24 25

11 12 13 14 15

1

PG3M

PG3F

7

8

9 10

2

3

4

5

41 42 43 44 45

31 32 33 34 35

21 22 23 24 25

11 12 13 14 15

1

8

PG50F

9 10

1

2

3

4

5 11 12 13 14 15

PG50F

41 42 43 44 45

21 22 23 24 25

SHIELD TIED TO GND IN CONSOLE ONLY

PG3M

PG3F

7

8

9 10

PG50F

46 47 48 49 50

36 37 38 39 40

26 27 28 29 30

16 17 18 19 20

6

JST01

2 3

4

ENABLE

JST PLG

LED LIGHTS

1

6 5

BOOM JOYSTICK

MAIN FRAME CONTROL MODULE - E

GRY=SHIELD

GRN=CAN3 LO

YEL=CAN3 HI

PG3F

TR2A

120-OHM TERMINATING RESISTOR

LED LIGHTS

46 47 48 49 50

CAN3 SHIELD TIED TO GND IN CONSOLE

PG3M

PG3F

7

46 47 48 49 50

36 37 38 39 40

26 27 28 29 30

16 17 18 19 20

6

OPERATOR CONSOLE CONTROL MODULE - B

31 32 33 34 35

LED LIGHTS

PIN 4 - CAN1 HI-YEL PIN 5 - CAN1 LO-GRN 36 37 38 39 40

26 27 28 29 30

16 17 18 19 20

6

MAIN FRAME CONTROL MODULE - D

PG3F

TR2A

120-OHM TERMINATING RESISTOR

LED LIGHTS

C=GRY=SHIELD

3

B=GRN=CAN2 LO

2

A=YEL=CAN2 HI

PIN G - J1939 DATA LINK (+)

PIN 2 - CAN1 HI-YEL

PIN C - CAN1 SHIELD - BARE

PIN B - 050 - BLACK

PIN 3 - CAN1 LO-GRN

C1P3 CAN1 HI-YEL

PIN B - 050 - BLK

PIN C - CAN1 HI-YEL

C1P4 CAN1 LO-GRN

PIN B - DATA SHD - GRA

C=GRY=SHIELD

C1P5 SHIELD

ECU PIN 34

A=YEL=CAN1 HI

C1P6 CAN2 HI-YEL

PIN A - 2002 - RED

C1P3

C1P7 CAN2 LO-GRN

PIN F - J1939 DATA LINK (-)

PIN D - CAN1 LO-GRN

C1P4

CAN1 HI-YEL

C1P13 SHIELD

PIN E - DATA B - BLK

C=GRY=SHIELD

C1P22 SHIELD

C1P20 CAN2 HI-YEL

C1P21 CAN2 LO-GRN

C1P14 SHIELD

C1P11 CAN3 HI-YEL

C1P12 CAN3 LO-GRN

ECU PIN 9

PIN E - CAN1 SHLD C1P5 SHIELD

CAN1 LO-GRN

B=GRN=CAN3 LO

1

JST 02

2 3 4

JSTPLG

JST 03

2 3 4

TYPICAL CONNECTION

GRY=SHIELD

GRN=CAN3 LO

YEL=CAN3 HI

1 6 5

120-OHM TERMINATING RESISTOR

JSTPLG

TERMINATING RESISTOR 8EC62033-J1939=DT04-3P-EP10

SHIELD

JST04L

C=SHIELD

2 3 4

JSTPLG

JST04R

2 3 4

JSTPLG

6EC61033-1 = A.A.ASSEMBLY

YELLOW/GREEN/GREY RED/BLACK/GREY 18AWG., 1 TWIST PER INCH

DISCRETE WIRE

7EC25003=J1939/1802-0 18AWG., 1 TW.PR.. SHIELDED

J1939 CAN CABLE

1 6 5

RIGHT TRACK JOYSTICK

ENABLE

8EC61033=DT06-3S=PLUG 8EC61033-1=W3S-1939=SEC.LOCK(BLUE) 8EC69008=0462-201-16141=SOCKET = 3 EACH

A=YEL=CAN HI

1 6 5

LEFT TRACK JOYSTICK

B=GRN=CAN LO

ENABLE

TRACTION JOYSTICK

8EC62033=DT04-3P=RECEPTACLE 8EC62033-1=W3P-1939=SEC.LOCK(BLUE) 8EC69007=0460-202-16141=PIN = 3 EACH

A=YEL=CAN HI

C=SHIELD

B=GRN=CAN LO

1 6 5

SHIELD

6EC62033-1 = A.A.ASSEMBLY

ENABLE

CONVEYOR SHIFT LEFT

CONVEYOR JOYSTICK

CONVEYOR SHIFT RIGHT

SHIELD

ECU PIN 8

B=GRN=CAN1 LO

A=YEL=CAN1 HI

C1P22 SHIELD

C1P3 C=GRY=SHIELD

YEL=CAN3 HI

11 12 13 14 15

GRN=CAN3 LO

PIN E - CAT DATA LINK (-)

C1P20 CAN2 HI-YEL

C1P4

CAN1 HI-YEL B=GRN=CAN2 LO

B=GRN=CAN1 LO

C1P21 CAN2 LO-GRN

C1P5 SHIELD

CAN1 LO-GRN A=YEL=CAN2 HI

YEL=CAN3 HI

OPERATOR CONSOLE CONTROL MODULE - A

C1P3 CAN1 HI-YEL

GRN=CAN3 LO

PIN D - CAT DATA LINK (+)

C1P20 CAN2 HI-YEL

YEL=CAN3 HI

PIN A - 2002 - RED

PIN 4 = CAN1L = CAN1L PIN 5 = CAN1H = CAN1H

C1P4 CAN1 LO-GRN

C=GRY=SHIELD

C1P3 CAN1 HI-YEL

PIN 12 - CAN2 LO-GRN PIN 11 - CAN2 HI-YEL C1P5 SHIELD

A=YEL=CAN3 HI

C1P4 CAN1 LO-GRN

PIN 10 - CAN2 HI-YEL

PIN 1 = SHIELD

INCL1 PIN 2 = POWER = E102 PIN 3 = GROUND = 050

INCL2 PIN 1 = SHIELD PIN 2 = POWER = E102 PIN 3 = GROUND = 050 PIN 4 = CAN2L = CAN2L PIN 5 = CAN2H = CAN2H

C1P5 SHIELD

GRN=CAN3 LO

TIER 4 CAT ENGINE DATA-PORT02

C=GRY=SHIELD

C1P21 CAN2 LO-GRN

SHIELD C1P21

SHIELD

PIN D - DATA A - RED

B=GRN=CAN1 LO

C1P22 SHIELD

GRN=CAN3 LO C1P22 SHIELD

YEL=CAN3 HI

TIER 3 CAT ENGINE DATA-PORT02

A=YEL=CAN1 HI

C1P20 CAN2 HI-YEL

Page 211

CAN2 LO-GRN

GRN=CAN3 LO

01 YEL=CAN3 HI

CONSOLE CAN1, 2 & 3

Electrical Section

BILL OF MATERIAL: T6960001

ID0758378

PIN 2 - CAN1 LO-GRN

01

Page 212

COOLANT LEVEL SWITCH AIR INLET TEMPERATURE SENSOR ANALOG SENSOR RETURN

49 17 3

THROTTLE POSITION SWITCH

58

THROTTLE POSITION SWITCH

THROTTLE POSITION SWITCH

56

ETHER START AID SOLENOID

THROTTLE POSITION SWITCH

41

12

DIGITAL SENSOR RETURN

5

60

SENSOR SUPPLY 8V PWM THROTTLE SENSOR INPUT #1

18

66

SWITCH INPUT RETURN

46

4

AIR INLET RESTRICT SWITCH HC MITIGATION

64

WARNING/DERATE

65

SHUTDOWN LAMP

BATTERY -

63

29

BATTERY -

61

28

BATTERY -

55

BATTERY -

BATTERY +

53

IGNITION KEY SWITCH

BATTERY +

52

70

BATTERY +

48

69

CDL BATTERY +

9

CAN ASHLD CDL +

8

CAN A -

34 42

CAN A +

50

70 PIN CAT ENGINE ECU J1 CONNECTOR

Electrical Section

BILL OF MATERIAL: T6960001

CAT ENGINE SCHEMATIC

ID0758378

Electrical Section BILL OF MATERIAL: T6960001

REF NO.

01

PART NUMBER 6EC61037 6EC62037 8EA23023-50 8EC61031 8EC61031-1 8EC62031 8EC62031-1 8EC69007 8EP29107 8EP29108 8EP02206 8EP02207 8ET20009 8ET90173 8ET90174

QTY 1 1 1 1 1 1 1 2 1 2 2 2 4 2 2

DESCRIPTION PLUG ASSY./ 4 SOCKET RECEPTACLE ASSY./ 4 PIN ADDRESS KEY, IQAN 0 PLUG, 2 SOCKET, DEUTSCH DT SECONDARY LOCK FOR 8EC61031 RECEPTACLE, 2 PIN, DEUTSCH DT SECONDARY LOCK FOR 8EC62031 PIN CONTACT 16-18AWG, DEUTSCH ALARM,BACKUP,87-112dB,12-24VDC HORN,FORWARD,107dB,24-48VDC BATT.TERMINAL,STRAIGHT,POS,1/0 BATT.TERMINAL,STRAIGHT,NEG,1/0 LUG,1/0,CRIMP,COPPER, .5"HOLE INSULATOR,BAT-TERM,RED,2/0-UP INSULATOR,BAT-TERM,BLK,2/0-UP

7EC51107 AU111034 8ET01011 8EP29262 6EC61031 6EC62031 8NG31000-42 30-1260-8056 30-1260-8057 8EB02010 30-1260-8058 8EB02010

25 2 2 1 1 1 2 1 9 1 8 4

CABLE,WELD,2/0,ExCELENE ONLY BOX, JUNCTION - TYPE 12 SC BUS BAR W/COVER,4POST,500A,50V BUZZER,12-30VDC,80dB,CONTINOUS PLUG ASSY./ 2 SOCKET RECEPTACLE ASSY./ 2 PIN CIRCUIT BREAKER,60A BREAKER, CIRCUIT 10 AMP BREAKER, CIRCUIT 15 AMP BREAKER,CIRCUIT,10 AMP BREAKER, CIRCUIT 20 AMP BREAKER,CIRCUIT,10 AMP

7EC23110

40

CABLE,TYPE SDN,16/2

CBL02 - CHASSIS (USE 40')

7EC23110

40

CABLE,TYPE SDN,16/2

CBL02 - CHASSIS (USE 40')

7EC23111 8EA23251-02 8NG31000-42 8EP19007 7215-0011 7215-0013 T0971008 8EP48270

20 1 1 4 3 1 1 16

CABLE,TYPE SDN,16/3 CORDSET, 12PIN, 2M, SHIELDED CIRCUIT BREAKER,60A CORD GRIP, .625 .750 .75 HUB CABLE,AHD,10M HARNESS,MONITOR,POWER CONSOLE,WLMT,CAB,PHASE 2

CBL03 - CHASSIS (USE 20')

8EP48270-1

80

RELAY MODULE FOR MINI BOSCH TERMINAL FOR EP48270 (5 PER)

8EP48282 30-1608-1014 8EP51101 T0971007-01 T0999011 T0999017 8EP02900-2 8EP02901 8ET90193 T0999010 8EA23023 8EA23023-1 8EC61052 8EC61052-1 8EC69011 8NG92203

16 1 2 2 1 1 1 1 2 1 1 1 1 1 6 1

RELAY,FORM-C,DIODE,24V,20A SOLENOID, RELAY DIODE,400V,1AMP DECAL, WINCH CONTROL, DECAL, C.BREAKERS & LIGHT SW. DECAL, DISCONNECT/BREAKERS LOCKOUT,BATTERY DISCONNECT SWITCH,DISC.,BATTERY,1000 AMP INSULATOR,3/8"STUD,RED,1/0-2/0 DECAL, BATT.DISC. AND C.B DISPLAY,TOUCHSCREEN,7",4 CANs MOUNTING BRACKET FOR 8EA23023 PLUG-FEM,12 SOCKET,DEUTSCH,GRY WEDGELOCK FOR 8EC61052 SOC.CONTACT,16-18 AWG, DEUTSCH POWERVIEW ENGINE DISPLAY

Page 213

REMARKS A/C - CAB A/C - CAB ADD01 - CONSOLE ADD01 - CONSOLE ADD01 - CONSOLE ADD01 - CONSOLE ADD01 - CONSOLE ADD01 - CONSOLE ALARM - CAB ALARM2 - CAB BATT - CHASSIS BATT - CHASSIS BATT - CHASSIS BATT - CHASSIS BATT - CHASSIS BATT - CHASSIS (USE 25') BOXWS - CHASSIS BUSBAR - CHASSIS BUZZ - CONSOLE CABPRS - CAB CABPRS - CAB CB1_ - CHASSIS CB10 - CONSOLE CB15 - CONSOLE CB2 - CHASSIS CB20 - CONSOLE CBE_ - CHASSIS

CBL1 - CONSOLE CBM - CHASSIS CG2 - CHASSIS CHASSIS CHASSIS CONSOL - CONSOLE CR_ - CONSOLE CR_ - CONSOLE CR_ - CONSOLE CRM - CONSOLE D1 - CONSOLE DECAL - CHASSIS DECAL - CHASSIS DECAL - CHASSIS DISC - CHASSIS DISC - CHASSIS DISC - CHASSIS DISC - CHASSIS DISP01 - CONSOLE DISP01 - CONSOLE DISP05 - CONSOLE DISP05 - CONSOLE DISP05 - CONSOLE DISP05 - CONSOLE

ID0758378

Electrical Section BILL OF MATERIAL: T6960001

REF NO.

01

PART NUMBER 14TC9752 6EI01000 6EI02000 6EI03000 6EI04030 6EI04032 6EI05000 6EI06000 6EI07000 6EI08000 6EI09000 8EP92005 AU103815 8EC70520-CL 8EP47626 8EP47633 8EP47628 8EP47629-L 8EP47629-R 6EC61035 21000250 6EC61031 6EC62031 8EP02757 8EP02752 6EC61031 6EC62031 8EP02771 8EP02752 8EP02744 8EP02745 8EA23004 8EA23004-B 8ET03990 8ET03990-1 T0991010 T0991007 T0991008 30-1608-1005 30-1410-1065 8ED03702 8EO45006 8EO90306 8EO90307

QTY 1 1 2 1 1 1 1 1 1 1 2 10 1 2 1 1 1 1 1 5 1 1 1 2 2 2 2 2 2 1 5 1 1 1 1 1 1 1 1 1 2 1 1 1

8EN10501-A

1

8EO20001 8EO20001-2 8EO20001-10 8EP19002 8EO20001-2

1 1 1 1 1

8EN10501-A 8EO20001 8EP19002 6EC61033-1

DESCRIPTION PATCHORD ASSEMBLIES; CABIN HARNESS, ELECTRICAL HARNESS, ELECTRICAL HARNESS, ELECTRICAL HARNESS, ENGINE; TIER 4 CAT HARNESS, ELECTRICAL;TIER 4 CAT HARNESS, ELECTRICAL HARNESS, ELECTRICAL HARNESS, ELECTRICAL HARNESS, ELECTRICAL HARNESS, ELECTRICAL HOLE PLUG;1/2",PLASTIC,BLACK TORO-SWITCH-IGNITION CAP;12mm,MALE,.75"LOOP JOYSTICK,SP.CTR.CL.,JC1600,212 JOYSTICK, CONVEYOR, ADD 208 JOYSTICK,FRICT.,JC1600,211HX JOYSTICK,FCT.CL.LK,JC1600,209H JOYSTICK,FCT.CL.LK,JC1600,210H PLUG ASSY./ 6 SOCKET SWITCH, DOOR - MOM-SPST PLUG ASSY./ 2 SOCKET RECEPTACLE ASSY./ 2 PIN FLOOD LIGHT,LED,24V,WIDEFLD FLOOD LIGHT,LED,12-24V,2500LUM PLUG ASSY./ 2 SOCKET RECEPTACLE ASSY./ 2 PIN LIGHT,DOME,10-32V,W/RED,W/SW FLOOD LIGHT,LED,12-24V,2500LUM RADIUS LIGHT,LED,12-24V,1200LM FLOOD LIGHT,LED,12-36V,800LUM GATEWAY,CAN-BUS, FOR SAUER +1 CABLE,CAN-BUS,W/DEUTSCH 9PIN SCREW-DRIVER FOR TERMINALS SCREW-DRIVER FOR TERMINALS DECAL;UPPER CONSOLE; T16,T17 DECAL,LOWER LEFT CONSOLE DECAL,LOWER RT. CONSOLE BUTTON, PUSH BUTTON, PUSH JOG DECAL,ENGINE STOP,BLACK PUSH-PULL; 1N.O./1N.C. CONTACT BLOCK, 2 N.O. CONTACT BLOCK, 2 N.C. ENCLOSURE:1P.B.22MM (SHALLOW)

REMARKS HARN - CAB HARN01 - CONSOLE HARN02 - CHASSIS HARN03 - CHASSIS HARN04 - CHASSIS HARN04 - CHASSIS HARN05 - CHASSIS HARN06 - CHASSIS HARN07 - CAB HARN08 - CAB HARN09 - CAB HS05 - CONSOLE IGNSW - CONSOLE INCLIN - CHASSIS JST01 - CONSOLE JST02 - CONSOLE JST03 - CONSOLE JST04L - CONSOLE JST04R - CONSOLE JSTPLG - CONSOLE LS01 - CAB LS01 - CAB LS01 - CAB LT1 - CHASSIS LT2 - CHASSIS LT3 - CAB LT3 - CAB LT3 - CAB LT4 - CAB LT5 - CAB LT6 - CHASSIS MISC - CONSOLE MISC - CONSOLE MISC - CONSOLE MISC - CONSOLE OVRLY1 - CONSOLE OVRLY2 - CONSOLE OVRLY3 - CONSOLE PB01 - CONSOLE PB02 - CONSOLE PBE_ - CHASSIS

PBE2 - CHASSIS PBE2 - CHASSIS PBE2 - CHASSIS PBE2 - CHASSIS PBE3 - CHASSIS

1

OPERATOR,TWIST ON, 1P.B. 22MM OPERATOR, CONTACT 1-N.C. LEGEND, E-STOP, OPERATOR, 22MM CORD GRIP,.250 .375 .5 HUB OPERATOR, CONTACT 1-N.C. ENCLOSURE:1P.B.22MM (SHALLOW)

1 1 2

OPERATOR,TWIST ON, 1P.B. 22MM CORD GRIP,.250 .375 .5 HUB PLUG ASSY./3-SOC.-J1939 BLUE

PBE3 - CHASSIS PBE3 - CHASSIS PG3F - CONSOLE

Page 214

PBE1 - CONSOLE PBE1 - CONSOLE PBE1 - CONSOLE PBE2 - CHASSIS

PBE3 - CHASSIS

ID0758378

Electrical Section BILL OF MATERIAL: T6960001

REF NO.

01

PART NUMBER 6EC62033-1 6EC61023 8EC62052 8EC69013 8EC62052-1 8EC69118 8NG20016-5-1 22000241 70-HD10996P 70-HDC16 22000121 8EH51515 8FW31104 8HN41104 8LW60098 8MS33450 T0971011 8EA23022 8EA23026

QTY 1 2 10 1 1 6 1 1 1 1 2 8 8 16 16 8 1 1 1

DESCRIPTION RECEPT.ASSY./3-PIN-J1939 BLUE PLUG-FEM, 50 SOCKET,W 48"LEADS RECEPT-MALE, 12 PIN, DEUTSCH PIN CONTACT, 20 AWG, DEUTSCH WEDGELOCK FOR 8EC62052 SEALING PLUG, 20-AWG, DEUTSCH DIAGNOSTIC PORT, TMC-9 PIN CAP, BLACK, J1939 W/LANYARD CONNECTOR, PLUG CAP, 12VDC RECEPTACLE VIBRATION MOUNT,1/4-20,TYPE SS WASHER,FLAT, 303STAINLESS FLAT, .25N NUT,HEX, .25-20 UNC SS WASHER,LOCK,SPLIT TYPE .25" SCREW,MACHINE,PHILLPS PAN HEAD MOUNTING PLATE, PROCESSORS MODULE,CONTROL,MC050-118 MODULE,CONTROL,MC050-155

8EA23022 20000023 21000835 8EC69005 8EC61008 8EC69512 8EC69502 8EC62021 8EC62023 8EC62056 8EC62057 8EC62022 8EC62023 21001517 30-460-8004 30-560-8048 30-460-8004 30-560-8048 8ET37861 8ET37661 8ET34601 8ET34401 6EC61031 6EC62031 8EA23250-03

3 1 1 96 1 1 1 1 1 2 2 1 1 1 1 1 1 1 2 2 2 4 1 1 1

MODULE,CONTROL,MC050-118 KNOB, CONTROL - PLASTIC POTENTIOMETER, 5K OHM PIN CONTACT,14-12 AWG,DEUTSCH RECPT.MALE,W/CLMP,24-16,DEUTSC LOCK WASHER,24 SHELL SIZ,METAL PANEL NUT,24 SHELL SIZE,METAL RECEPT.MALE 12-40P DEUTSCH GASKET,DRC12 FLNG MNT DEUTSCH RECEPTACLE,12 PIN, FLNG. MNT. GASKET,DT12/DTM12,FLNG.MNT. RECEPT.MALE 12-40P FLG MNT GASKET,DRC12 FLNG MNT DEUTSCH CONNECTOR, 12P BULKHEAD KNOB, CONTROL RHEOSTAT, 25 WATT 5000 OHM KNOB, CONTROL RHEOSTAT, 25 WATT 5000 OHM TERM,RING,NON-INSL 6-5AWG,1/2 TERM,RING,NON-INSL,6-5AWG,5/16 TERM,RING,NYLON BLUE 16-14AWG TERM,RING,NYLON BLUE 16-14AWG PLUG ASSY./ 2 SOCKET RECEPTACLE ASSY./ 2 PIN SIM CARD;NO DATA PLAN INCLUDED

7HB01006 8EP48284 8EP48284-01 8EP48284 8EP48284-01 8EO30201 22000152 6EC61031 6EC62031 8EE27202

1200 1 1 1 1 2 1 1 1 1

SLEEVE,HOSE,NYLON,FOR -06 HOSE RELAY,POWER,W/DIODES,24V MOUNT,RELAY,POWER, RELAY,POWER,W/DIODES,24V MOUNT,RELAY,POWER, TOGGLE,2-WAY,SPR.RET. KIT, VIBRATION-STROBE BEACON PLUG ASSY./ 2 SOCKET RECEPTACLE ASSY./ 2 PIN LIGHT, STROBE, AMBER, 12/24VDC

Page 215

REMARKS PG3M - CONSOLE PG50F - CONSOLE PLUG12 - CONSOLE PLUG12 - CONSOLE PLUG12 - CONSOLE PLUG12 - CONSOLE PORT01 - CONSOLE PORT01 - CONSOLE PORT02 - CONSOLE PORT02 - CONSOLE PORT12 - CONSOLE PROC - CHASSIS PROC - CHASSIS PROC - CHASSIS PROC - CHASSIS PROC - CHASSIS PROC - CHASSIS PROC A - CONSOLE PROC B - CONSOLE PROC_ - CHASSIS PT01 - CONSOLE PT01 - CONSOLE RCPT__ - CONSOLE RCPTA1 - CONSOLE RCPTA1 - CONSOLE RCPTA1 - CONSOLE RCPTB1 - CONSOLE RCPTB1 - CONSOLE RCPTC1 - CONSOLE RCPTC1 - CONSOLE RCPTD1 - CONSOLE RCPTD1 - CONSOLE RCPTE1 - CONSOLE RH01 - CONSOLE RH01 - CONSOLE RH02 - CONSOLE RH02 - CONSOLE RNGT01 - CHASSIS RNGT02 - CHASSIS RNGT03 - CHASSIS RNGT04 - CHASSIS SEAT - CAB SEAT - CAB SIM - CONSOLE SLEEVE - CHASSIS (USE 1,200") SOL - CHASSIS SOL - CHASSIS SOL - CHASSIS SOL - CHASSIS SSW - CHASSIS STR - CAB STR - CAB STR - CAB STR - CAB

ID0758378

Electrical Section BILL OF MATERIAL: T6960001

REF NO.

PART NUMBER AU124759 AU124759

QTY 1 7

AU124757

2

DESCRIPTION SWITCH, TOGGLE, SPDT,ON-OFF-ON SWITCH, TOGGLE, SPDT,ON-OFF-ON SWITCH,TGLE,SPDT,(ON)-OFF-(ON)

REMARKS SW01 - CHASSIS SW01 - CONSOLE

8EO72019

1

SW,TGL,SPDT,ON-OFF-(ON),SL MIL

SW03 - CONSOLE

8EO61101 8EO61101-2 8ET03221 8ET03282 8ET03401 8ET03492 8ET03942 8ET03943 8ET03944 8ET03945 8ET03952 8ET03991-1 8ET03992 D2090107 8EP48160 8EP48440 8EC62033-J1939 8EC62033-J1939

1 1 2 1 158 18 4 7 1 3 2 2 1 1 1 1 1 1

SWITCH,EMERG.CUTOFF;W/LANYARD LANYARD, FOR 8EO61101 TERMINAL;1X1,GREY;8-AWG-WIRE END PLATE FOR 8ET03221 TERMINAL;2X2,GREY END PLATE FOR 8ET03401 JUMPER,PUSH-IN,2-WAY JUMPER,PUSH-IN,3-WAY JUMPER,PUSH-IN,4-WAY JUMPER,PUSH-IN,5-WAY JUMPER,STEP-DOWN,2-WAY END STOP/TERMINALS 10mm WIDE DIN RAIL,35MM / WAGO TERMINALS MOUNT,ANTENNA,TELEMATICS SOCKET,8PIN,W/CODESYSTEM&LABEL RELAY;OFF-DELAY, 24VDC RESISTOR,TERM.,J1939,RECEPT. RESISTOR,TERM.,J1939,RECEPT.

8EP78229-1 AU110801 AU111144 AU111145 AU111146 AU111148 AU111149 AU111150 AU111151 8EA23251 8EA23250-07 T0091016-01 T0091019-01 6EC61031 6EC62031 7EW10603

4 1 1 1 1 16 9 1 1 1 1 2 1 3 3 40

MATING CONNECTOR,W/10M CORD COVER, CON.PANEL PLATE ALLISON CONNECTOR, 16F SEAL, CONNECTOR - 16 WAY RETAINER, TPA - 16F TERMINAL, 8MM WIRE PLUG, CAVITY - 16F LOCK, CPA - MICRO-PACK SERIES STRAIN, RELIEF - 16F-180DEGREE WS503BP TELEMATICS UNIT W/ANT. KIT,ISOLATION PLATE & HARDWARE ELEC. CONNECTOR FOR T0091016 ELEC. CONNECTOR FOR T0091019 PLUG ASSY./ 2 SOCKET RECEPTACLE ASSY./ 2 PIN WIRE,MTW,6AWG,RED

SWDM - CONSOLE SWDM - CONSOLE TERM - CONSOLE TERM - CONSOLE TERM - CONSOLE TERM - CONSOLE TERM - CONSOLE TERM - CONSOLE TERM - CONSOLE TERM - CONSOLE TERM - CONSOLE TERM - CONSOLE TERM - CONSOLE TMAT - CONSOLE TR1 - CONSOLE TR1. - CONSOLE TR1A - CONSOLE TR2B - CHASSIS TRANS_ - CHASSIS

7EW10601 6EC61031 6EC62031 8EE07207

40 3 3 1

WIRE,MTW,6AWG,BLACK,19STRAND PLUG ASSY./ 2 SOCKET RECEPTACLE ASSY./ 2 PIN CONVERTER;24/12VDC;12 AMP

SW02 - CONSOLE

TRSHFT - CONSOLE TRSHFT - CONSOLE TRSHFT - CONSOLE TRSHFT - CONSOLE TRSHFT - CONSOLE TRSHFT - CONSOLE TRSHFT - CONSOLE TRSHFT - CONSOLE T-UNIT - CONSOLE T-UNIT - CONSOLE WIPER1 - CAB WIPER2 - CAB WIPERS - CAB WIPERS - CAB WR01 - CHASSIS (USE 40') WR02 - CHASSIS (USE 40') WSHMTR - CAB WSHMTR - CAB XR12 - CONSOLE

NOT SHOWN: FOOTNOTES: NOTE:

01

Page 216

ID0758378

Notes:

Page 217

Chassis Patchcord Assemblies BILL OF MATERIAL: 16TC9741

CHASSIS PATCHCORD ASSEMBLIES BILL OF MATERIAL: 16TC9741

01

Page 218

ID0759732

Chassis Patchcord Assemblies BILL OF MATERIAL: 16TC9741

REF NO.

PART NUMBER 16TC9741-01 16TC9741-02 16TC9741-03 16TC9741-04 16TC9741-05 16TC9741-06 16TC9741-08 16TC9741-10 16TC9741-11 16TC9741-12 16TC9741-36 16TC9741-13 16TC9741-14 16TC9741-15 16TC9741-16 16TC9741-17 16TC9741-18 16TC9741-19 16TC9741-20 16TC9741-22 16TC9741-23 16TC9741-24 16TC9741-25 16TC9741-28 16TC9741-29 16TC9741-30 16TC9741-31 16TC9741-32 16TC9741-33 16TC9741-34 16TC9741-35 16TC9741-37 16TC9741-38 16TC9741-39 16TC9741-40

QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION PATCHCORD,ASSEMBLY;T1660 PH 2 PATCHCORD,ASSEMBLY;T1660 PH 2 PATCHCORD,ASSEMBLY;T1660 PH 2 PATCHCORD,ASSEMBLY;T1160 PH 2 PATCHCORD,ASSEMBLY;T1660 PH 2 PATCHCORD,ASSEMBLY;T1660 PH 2 PATCHCORD,ASSEMBLY;T1660 PH 2 PATCHCORD,ASSEMBLY;T1660 PH 2 PATCHCORD,ASSEMBLY;T1660 PH 2 PATCHCORD,ASSEMBLY;T1660 PH 2 PATCHCORD,ASSEMBLY;T1660 PH 2 PATCHCORD;ASSEMBLY;T1660 PH 2 PATCHCORD;ASSEMBLY;T1660 PH 2 PATCHCORD,ASSEMBLY;T1660 PH 2 PATCHCORD,ASSEMBLY;T1660 PH 2 PATCHCORD;ASSEMBLY;T1660 PH 2 PATCHCORD;ASSEMBLY;T1660 PH 2 PATCHCORD;ASSEMBLY;T1660 PH 2 PATCHCORD;ASSEMBLY;T1660 PH 2 PATCHCORD;ASSEMBLY;T1660 PH 2 PATCHCORD;ASSEMBLY;T1660 PH 2 PATCHCORD;ASSEMBLY;T1660 PH 2 PATCHCORD;ASSEMBLY;T1660 PH 2 PATCHCORD;ASSEMBLY;T1660 PH 2 PATCHCORD;ASSEMBLY;T1660 PH 2 PATCHCORD;ASSEMBLY;T1660 PH 2 PATCHCORD;ASSEMBLY;T1660 PH 2 PATCHCORD;ASSEMBLY;T1660 PH 2 PATCHCORD;ASSEMBLY;T1660 PH 2 PATCHCORD;ASSEMBLY;T1660 PH 2 PATCHCORD;ASSEMBLY;T1660 PH 2 PATCHORD;ASSEMBLY;T1660 PH 2 PATCHCORD;ASSEMBLY;T1660 PH 2 PATCHCORD,ASSEMBLY;T16, PH2 PATCHCORD ASSEMBLY;T16, PH2

REMARKS CRDA4 CRDB3 CRDB4 CRDB5 CRDF3 CRDF4 CRDF6 CRDG3 CRDG7 CRDG8 CRDE6 CRDG9 CRDG10 CRDG11 CRDG12 CRDG13 CRDG14 CRDG16 CRDG17 CRDG19 CRDG20 CRDF21 CRDF22 CRDG17 CRDG18 CRDG19 CRDG20 CRDE3 CRDE4 CRDE4 CRDE5 CRDF25 CRDF26 CRDF23 CRDF24

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 219

ID0759732

Cabin Patchcord Assemblies BILL OF MATERIAL: 16TC9751

CABIN PATCHCORD ASSEMBLIES BILL OF MATERIAL: 16TC9751

01

Page 220

ID0709422

Cabin Patchcord Assemblies BILL OF MATERIAL: 16TC9751

REF NO.

PART NUMBER 14TC9752-01 14TC9752-02 14TC9752-03 14TC9752-04 14TC9752-05 14TC9752-06 14TC9752-07 14TC9752-08 14TC9752-09 14TC9752-10 14TC9752-11 14TC9752-12 14TC9752-13 14TC9752-14 14TC9752-15 14TC9752-16 14TC9752-17

QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION PATCHORD,ASSEMBLY;T1460 PH2 PATCHORD,ASSEMBLY;T1460 PH2 PATCHORD,ASSEMBLY;T1460 PH2 PATCHORD,ASSEMBLY;T1460 PH2 PATCHCHORD ASSEMBLY;T1460 PH2 PATCHORD,ASSEMBLY;T1460 PH 2 PATCHORD,ASSEMBLY;T1460 PH 2 PATCHORD,ASSEMBLY;T1460 PH 2 PATCHCORD,ASSEMBLY;T1460 PH 2 PATCHCORD,ASSEMBLY;T1460 PH 2 PATCHCORD,ASSEMBLY;T1460 PH2 PATCHCORD,ASSEMBLY;T1460 PH2 PATCHCORD,ASSEMBLY;T1460 PH2 PATCHCORD,ASSEMBLY;T1460 PH 2 PATCHCORD,ASSEMBLY;T1460 PH 2 PATCHCORD,ASSEMBLY;T1460 PH 2 PATCHCORD,ASSEMBLY;T1460 PH 2

REMARKS CRDD3 CRDD15 CRDD4 CRDD10 CRDD11 CRDD5 CRDD6 CRDD7 CRDD8 CRDD9 CRDD12 CRDD13 CRDD14 CRDD16 CRDD17 CRDD18 CRDD19

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 221

ID0709422

Notes:

Page 222

Appendix Table of Contents Tightening Guidelines .............................. 224 SAE Bolt Torque ........................................ 225 Metric Bolt Torque ..................................... 226

01

Prevailing Torque Locknut Torque ........ 227 Lug Nut Torque .......................................... 229 Assembly Methods ................................... 230

Page 223

ID0709422

Tightening Guidelines Values given on the following pages are a guide. Do not use these values if a different torque value or tightening procedure is given for a specific application. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, tighten only to torque value of original fastener.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Lubed means cleaned, dry bolts lubricated with a standard, medium-viscosity machine oil. Lubricate all contact areas of the bolts and washers. Lubricating the bolts is the suggested torque method.

01

Page 224

ID0688485

SAE Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in SAE J429 and ASME 574.

Diameter and Thread Pitch

SAE Grade 5

SAE Grade 8

Socket Head Cap Screw

Dry 101 in•lb

Lubed 76 in•lb

Dry 143 in•lb

Lubed 107 in•lb

Dry 168 in•lb

Lubed 120 in•lb

11.4 N•m 116 in•lb

8.6 N•m 87 in•lb

16.2 N•m 147 in•lb

12.1 N•m 123 in•lb

19 N•m 192 in•lb

13.6 N•m 144 in•lb

13.1 N•m 209 in•lb

9.8 N•m 157 in•lb

16.6 N•m 295 in•lb

13.9 N•m 221 in•lb

21.7 N•m 348 in•lb

16.3 N•m 264 in•lb

23.6 N•m 231 in•lb

17.7 N•m 171 in•lb

33.3 N•m 327 in•lb

25 N•m 245 in•lb

39.3 N•m 384 in•lb

29.8 N•m 288 in•lb

26.1 N•m 372 in•lb

19.7 N•m 276 in•lb

36.9 N•m 44 ft•lb

27.7 N•m 33 ft•lb

43.4 N•m 51 ft•lb

32.5 N•m 38 ft•lb

42 N•m 420 in•lb

31.2 N•m 312 in•lb

59.7 N•m 49 ft•lb

44.7 N•m 37 ft•lb

69.1 N•m 58 ft•lb

51.5 N•m 43 ft•lb

47.5 N•m 49 ft•lb

35.3 N•m 37 ft•lb

66.4 N•m 70 ft•lb

50.2 N•m 52 ft•lb

78.6 N•m 81 ft•lb

58.3 N•m 61 ft•lb

66.4 N•m 55 ft•lb

50.2 N•m 41 ft•lb

94.9 N•m 78 ft•lb

70.5 N•m 58 ft•lb

109.8 N•m 91 ft•lb

82.7 N•m 68 ft•lb.

74.6 N•m 75 ft•lb

55.6 N•m 57 ft•lb

105.8 N•m 106 ft•lb

78.6 N•m 80 ft•lb

123.4 N•m 124 ft•lb

92.2 N•m 93 ft•lb

101.7 N•m 85 ft•lb

77.3 N•m 64 ft•lb

143.7 N•m 120 ft•lb

108.5 N•m 90 ft•lb

168.1 N•m 140 ft•lb

126.1 N•m 105 ft•lb

115.2 N•m 150 ft•lb

86.8 N•m 113 ft•lb

162.7 N•m 212 ft•lb

122 N•m 159 ft•lb

189.8 N•m 238 ft•lb

142.4 N•m 179 ft•lb

203.4 N•m 170 ft•lb

153.2 N•m 127 ft•lb

287.4 N•m 240 ft•lb

215.6 N•m 180 ft•lb

322.7 N•m 270 ft•lb

244.7 N•m 202 ft•lb

230.5 N•m 267 ft•lb

172.2 N•m 200 ft•lb

325.4 N•m 376 ft•lb

224 N•m 282 ft•lb

366.1 N•m 423 ft•lb

273.9 N•m 317 ft•lb

362 N•m 297 ft•lb

271.2 N•m 223 ft•lb

509.8 N•m 420 ft•lb

382.3 N•m 315 ft•lb

573.5 N•m 472 ft•lb

429.8 N•m 354 ft•lb

402.7 N•m 429 ft•lb

302.3 N•m 322 ft•lb

569.4 N•m 606 ft•lb

427.1 N•m 455 ft•lb

640 N•m 682 ft•lb

480 N•m 511 ft•lb

581.6 N•m 474 ft•lb

436.6 N•m 355 ft•lb

821.6 N•m 669ft•lb

616.9 N•m 502 ft•lb

924.7 N•m 752 ft•lb

692.8 N•m 564 ft•lb

642.7 N•m 644 ft•lb

481.3 N•m 483 ft•lb

907 N•m 909 ft•lb

680.6 N•m 681 ft•lb

1019.6 N•m 1022 ft•lb

791.8 N•m 767 ft•lb

873.1 N•m 722 ft•lb

654.9 N•m 542 ft•lb

1232.4 N•m 1020 ft•lb

923.3 N•m 765 ft•lb

1385.6 N•m 1147 ft•lb

1039.9 N•m 860 ft•lb

978.9 N•m

734.9 N•m

1382.9 N•m

1037.2 N•m

1551.1 N•m

1166 N•m

1/4–20 1/4–28 5/16–18 5/16–24 3/8–16 3/8–24 7/16–14 7/16–20 1/2–13 1/2–20 5/8–11 5/8–18 3/4–10 3/4–16 7/8–9 7/8–14 1–8 1–12

01

Page 225

ID0688411

Metric Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in ISO 898– 1.

Class 8.8

Class 10.9

12.9 Socket Head Cap Screw 12.9

Size and Thread Pitch

Dry 54 in•lb

Lubed 41 in•lb

Dry 78 in•lb

Lubed 59 in•lb

Dry 91 in•lb

Lubed 68 in•lb

6.1 N•m 92 in•lb

4.6 N•m 69 in•lb

8.8 N•m 133 in•lb

6.7 N•m 99 in•lb

10.3 N•m 156 in•lb

7.7 N•m 116 in•lb

10.4 N•m 156 in•lb

7.8 N•m 116 in•lb

15 N•m 222 in•lb

11.2 N•m 167 in•lb

17.6 N•m 260 in•lb

13.1 N•m 195 in•lb

17.6 N•m 225 in•lb

13.1 N•m 169 in•lb

25.1 N•m 333 in•lb

18.9 N•m 242 in•lb

29.4 N•m 377 in•lb

22 N•m 284 in•lb

25.4 N•m 37 ft•lb

19.1 N•m 28 ft•lb

37.6 N•m 53 ft•lb

31.3 N•m 40 ft•lb

42.6 N•m 62 ft•lb

32.1 N•m 47 ft•lb

50.2 N•m 65 ft•lb

38 N•m 49 ft•lb

71.9 N•m 93 ft•lb

54.2 N•m 69 ft•lb

84.1 N•m 108 ft•lb

63.7 N•m 81 ft•lb

88.1 N•m 104 ft•lb

66.4 N•m 78 ft•lb

126.1 N•m 148 ft•lb

93.6 N•m 111 ft•lb

146.4 N•m 173 ft•lb

109.8 N•m 130 ft•lb

141 N•m 161 ft•lb

105.8 N•m 121 ft•lb

200.7 N•m 230 ft•lb

150.5 N•m 172 ft•lb

234.6 N•m 269 ft•lb

176.3 N•m 202 ft•lb

218.3 N•m 222 ft•lb

164.1 N•m 167 ft•lb

311.8 N•m 318 ft•lb

233.2 N•m 238 ft•lb

364.7 N•m 372 ft•lb

273.9 N•m 279 ft•lb

301 N•m 314 ft•lb

226.4 N•m 235 ft•lb

431.2 N•m 449 ft•lb

322.7 N•m 337 ft•lb

504.4 N•m 525 ft•lb

378.3 N•m 394 ft•lb

425.7 N•m 428 ft•lb

318.6 N•m 321 ft•lb

608.8 N•m 613 ft•lb

456.9 N•m 460 ft•lb

711.8 N•m 716 ft•lb

534.2 N•m 537 ft•lb

580.3 N•m 543 ft•lb

435.2 N•m 407 ft•lb

831.1 N•m 776 ft•lb

623.7 N•m 582 ft•lb

970.8 N•m 908 ft•lb

728.1 N•m 681 ft•lb

736.2 N•m 796 ft•lb

551.8 N•m 597 ft•lb

1052.1 N•m 1139 ft•lb

789.1 N•m 854 ft•lb

1231.1 N•m 1331 ft•lb

923.3 N•m 998 ft•lb

1079.2 N•m 1079 ft•lb

809.4 N•m 809 ft•lb

1544.3 N•m 1543 ft•lb

1157.9 N•m 1158 ft•lb

1804.6 N•m 1804 ft•lb

1353.1 N•m 1353 ft•lb

1462.9 N•m 1468 ft•lb

1096.9 N•m 1101 ft•lb

2092 N•m 2101 ft•lb

1570 N•m 1576 ft•lb

2445.9 N•m 2455 ft•lb

1834.4 N•m 1842 ft•lb

1990.3 N•m 1886 ft•lb

1492.8 N•m 1415 ft•lb

2848.6 N•m 2699 ft•lb

2136.8 N•m 2024 ft•lb

3328.5 N•m 3154 ft•lb

2497.4 N•m 2366 ft•lb

2557.1 N•m

1918.5 N•m

3659.4 N•m

2744.2 N•m

4276.3 N•m

3207.9 N•m

M5 X 0.80 M6 X 1.00 M7 X 1.00 M8 X 1.25 M10 X 1.50 M12 X 1.75 M14 X 2.00 M16 X 2.00 M18 X 2.50 M20 X 2.50 M22 X 2.50 M24 X 3.00 M27 X 3.00 M30 X 3.50 M33 X 3.50 M36 X 4.00

01

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ID0688543

Prevailing Torque Locknut Torque Torque relationships for electrodeposited zinc and lubricated all-metal prevailing torque locknuts.

Torque minimum and mximum estimates based on clamp load (75% of proof strength) for appropriate grade of bolt.

Locknut

Grade C Hex

Grade F Hex Flange

Metric

US

Metric

Metric

US

Metric

7–10 ft•lb

9–13 N•m

8–12 ft•lb

11–16 N•m

6–8 ft•lb

8–11 N•m

9–11 ft•lb

12–15 N•m

1/4–28

8–11 ft•lb

11–15 N•m

9–12 ft•lb

12–16 N•m

7–9 ft•lb

9–12 N•m

10–13 ft•lb 13–17 N•m

5/16–18

13–18 ft•lb 17–24 N•m 16–21 ft•lb 21–28 N•m 13–17 ft•lb 17–23 N•m 18–23 ft•lb 24–43 N•m

5/16–24

14–19 ft•lb 19–25 N•m 18–23 ft•lb 24–31 N•m 14–18 ft•lb 19–24 N•m 20–26 ft•lb 27–35 N•m

3/8–16

16–20 ft•lb 21–27 N•m 28–37 ft•lb 38–50 N•m 23–29 ft•lb 31–39 N•m 33–41 ft•lb 44–50 N•m

3/8–24

16–22 ft•lb 21–30 N•m 32–42 ft•lb 43–57 N•m 26–33 ft•lb 35–44 N•m 37–47 ft•lb 50–63 N•m

7/16–14

23–32 ft•lb 31–43 N•m 45–59 ft•lb 61–80 N•m 37–47 ft•lb 50–63 N•m 52–66 ft•lb 70–89 N•m

7/16–20 1/2–13 1/2–20 9/16–12 9/16–18 5/8–11 5/8–18

US

Grade G Hex Flange

US 1/4–20

115–146 ft•lb

78–100 N•m 108–137 N•m 122–154 N•m 156–198 N•m

24–34 ft•lb 32–46 N•m 51–66 ft•lb 69–89 N•m 41–52 ft•lb 55–70 N•m 58–74 ft•lb

100–130 ft•lb

93–122 N•m 105–138 N•m 135–176 N•m

37–50 ft•lb 50–67 N•m 69–90 ft•lb 38–53 ft•lb 51–72 N•m 78–102 ft•lb 50–70 ft•lb 67–95 N•m

57–72 ft•lb 77–97 N•m 80–101 ft•lb 64–81 ft•lb 82–103 ft•lb

87–110 N•m 111–139 N•m

90–114 ft•lb

58–78 ft•lb

78–105 N•m

111–146 ft•lb

150–198 N•m

91–115 ft•lb

123–156 N•m

128–163 ft•lb

173–221 N•m

70–95 ft•lb

95–129 N•m

138–180 ft•lb

187–224 N•m

113–143 ft•lb

153–194 N•m

159–201 ft•lb

215–272 N•m

156–204 ft•lb 245–320 ft•lb

211–276 N•m 332–434 N•m

127–161 ft•lb 200–253 ft•lb

172–218 N•m 271–343 N•m

180–228 ft•lb 282–357 ft•lb

224–309 N•m 382–484 N•m

223–282 ft•lb

302–282 N•m

315–399 ft•lb

427–541 N•m

3/4–10

125–165 ft•lb

99–133 N•m 169–223 N•m

3/4–16

120–165 ft•lb

162–223 N•m

273–357 ft•lb

370–484 N•m

7/8–9

185–250 ft•lb

251–339 N•m

394–515 ft•lb

534–698 N•m

7/8–14

200–270 ft•lb 275–375 ft•lb

271–366 N•m 375–508 N•m

435–568 ft•lb 591–772 ft•lb

589–770 N•m 801–1046 N•m

Grades B and F: SAE J429

1–12

290–395 ft•lb

393–535 N•m

663–867 ft•lb

899–1175 N•m

Grade 5 bolts

1 1/8–7

294–404 ft•lb

398–547 N•m

837–1095 ft•lb

1135–1484 N•m

Grades C and G: SAE J429

1 1/8–12

412–549 ft•lb 375–513 ft•lb

558–744 N•m 508–695 N•m

412–549 ft•lb

558–744 N•m

939–1227 1273–1663 ft•lb N•m 1181–1545 1601–2094 ft•lb N•m 1308–1710 1773–2318 ft•lb N•m

1–8

1 1/4–7 1 1/4–12

01

Grade B Hex

73–98 ft•lb

Page 227

Grade 8 bolts

ID0688544

Torque Values for Other Types of Fasteners Find the torque for the same size and grade/class of hex nut and multiply that value by the conversion factor listed below to determine recommended torque values for other types of fasteners.

01

Type

Factor

Example

hex top deformed locknuts

.75

3/8”, grade 5: 31 ft•lb .75 = 23.25 ft•lb

smooth flange nuts and bolts

1.5

M10, class 8.8: 52 N•m X 1.5 = 78 N•m

serrated flange nuts and bolts

2.0

1/2”, grade 8: 145 N•m X 2.0 = 290 N•m

Page 228

ID0688544

Lug Nut Torque Size

Type

Torque(ft•lb)

Torque (N•m)

7/16–NF

cone

75–85

102–115

1/2–NF

cone

90–100

120–135

5/8–NF

flange

275–325

373–440

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness or fasteners periodically.

Torque values are for non-lubricated threads.

01

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ID0688545

Assembly Methods JIC 37° and SAE 45° Flare* Dash Size

Flats from Wrench Resistence (FFWR)

Swivel Nut Torque Newton Meters (Ref)

Pound-Feet (Ref)

-4

2

18

13

-5

2

23

17

-6

1-1/2

30

22

-8

1-1/2

57

42

-10

1-1/2

81

60

-12

1-1/4

114

84

-16

1

160

118

-20

1

228

168

-24

1

265

195

-32

1

360

265

*without lubrication Seal-Lok® Swivel Nut Torque

O-Ring Boss End Fitting or Lock Nut

Dash Size

Newton Meters (+10%/-0)

Pound Feet (+10%/-0)

Flats from Wrench Resistence (FFWR)

-4

25

18

1/2 - 3/4

-6

40

30

-8

55

40

Thread Size

Newton Meters

PoundInches

1/2 - 3/4

9/16-18

48 to 54

432 to 480

1/2 - 3/4

3/4-16

70 to 78

612 to 684 Pound-Feet

01

-10

80

60

1/2 - 3/4

7/8-14

102 to 114

75 to 84

-12

115

85

1/3 - 1/2

1-1/16-12

142 to 160

105 to 117

-16

150

110

1/3 - 1/2

1-5/16-12

237 to 254

175 to 187

-20

205

150

1/3 - 1/2

-24

315

230

1/3 - 1/2

-32

-

-

-

Page 230

ID0688546

Code 61 Flange Recommended Bolt Torque Dash Size

Flange Size

Inch Bolt (J518)

+10% -0 Torque ft. lbs.

Metric Bolt (ISO 6162)

+10% -0 Torque N-m

8

1/2

5/16-18

17

M8

24

12

3/4

3/8-16

31

M10

50

16

1

3/8-16

31

M10

50

20

1-1/4

7/16-14

52

M10

50

24

1-1/2

1/2-13

77

M12

92

32

2

1/2-13

77

M12*

92

40

2-1/2

1/2-13

77

M12

92

48

3

5/8-11

155

M16

210

56

3-1/2

5/8-11

155

M16

210

64

4

5/8-11

155

M16

210

80

5

5/8-11

155

M16

210

*Does not meet ISO 6162 specification.

Code 62 Flange Recommended Bolt Torque Dash Size

Flange Size

Inch Bolt (J518)

+10% -0 Torque ft. lbs.

Metric Bolt (ISO 6162)

+10% -0 Torque N-m

8

1/2

5/16-18

17

M8

24

12

3/4

3/8-16

31

M10

50

16

1

7/16-14

52

M12

92

20

1-1/4

1/2-13

77

M14*

130

24

1-1/2

5/8–11

155

M16

210

32

2

3/4–10

265

M20

400

*Does not meet ISO 6162 specification.

01

Page 231

ID0688546

SAE Straight Thread Port Assembly (SAE J1926) Assembly Torque (+10%-0) Non-Adjustable Triple-Lok Ferulok Pipe Fittings

Seal-Lok ft.lbs

ft.lbs

SAE Dash Size

Thread Size UN/ UNF

(in.lbs)

N-m

(in.lbs)

N-m

2

5/16–24

-

-

(85)

10

3

3/8–24

-

-

(155)

18

4

7/16–20

(310)

35

(260)

29

5

1/2–20

(360)

40

(280)

32

6

9/16–18

(420)

46

(350)

40

8

3/4–16

60

80

(620)

70

10

7/8–14

100

135

85

115

12

1 1/16–12

135

185

135

185

14

1 3/16–12

175

235

175

235

16

1 5/16–12

200

270

200

270

20

1 5/8–12

250

340

250

340

24

1 7/8–12

305

415

305

415

32

2 1/2–12

375

510

375

510

NOTE: Lubricate threads before assembly. Values in chart are for steel fittings in steel ports. For stainless steel fittings, please use the upper limit of torque range. For brass, aluminum (and other soft metal), decrease torque value by 35%.

01

Page 232

ID0688546

SAE Straight Thread Port Assembly (SAE J1926) Assembly Torque (+10%-0) Adjustable Triple-Lok Ferulok

Seal-Lok ft.lbs

ft.lbs

SAE Dash Size

Thread Size UN/ UNF

(in.lbs)

N-m

(in.lbs)

N-m

2

5/16–24

-

-

(60)

7

3

3/8–24

-

-

(100)

11

4

7/16–20

(180)

20

(180)

20

5

1/2–20

(360)

40

(250)

28

6

9/16–18

(420)

46

(350)

40

8

3/4–16

60

80

(620)

70

10

7/8–14

100

135

85

115

12

1 1/16–12

135

185

135

185

14

1 3/16–12

175

235

175

235

16

1 5/16–12

200

270

200

270

20

1 5/8–12

250

340

250

340

24

1 7/8–12

305

415

305

415

32

2 1/2–12

375

510

375

510

NOTE: Lubricate threads before assembly. Values in chart are for steel fittings in steel ports. For stainless steel fittings, please use the upper limit of torque range. For brass, aluminum (and other soft metal), decrease torque value by 35%.

01

Page 233

ID0688546

SAE Straight Thread Port Assembly (SAE J1926) Assembly Torque (+10%-0) Plugs Hollow Hex

Hex Head

HP5ON-S

P5ON-S

ft.lbs

ft.lbs

SAE Dash Size

Thread Size UN/ UNF

(in.lbs)

N-m

(in.lbs)

N-m

2

5/16–24

(30)

3.5

(85)

10

3

3/8–24

(55)

6

(155)

18

4

7/16–20

(120)

13.5

(260)

29

5

1/2–20

(170)

19

(280)

32

6

9/16–18

(410)

46

(350)

40

8

3/4–16

60

80

(620)

70

10

7/8–14

100

135

85

115

12

1 1/16–12

135

185

135

185

14

1 3/16–12

175

235

175

235

16

1 5/16–12

200

270

200

270

20

1 5/8–12

250

340

250

340

24

1 7/8–12

305

415

305

415

32

2 1/2–12

375

510

375

510

NOTE: Lubricate threads before assembly. Values in chart are for steel fittings in steel ports. For stainless steel fittings, please use the upper limit of torque range. For brass, aluminum (and other soft metal), decrease torque value by 35%.

01

Page 234

ID0688546

Pipe Fittings Nom. SAE Dash Size

Fractional Size

Threads per Inch

Turns from Finger Tight

2

1/8 inch

27

2–3

4

1/4 inch

18

2–3

6

3/8 inch

18

2–3

8

1/2 inch

14

2–3

12

3/4 inch

14

2–3

16

1 inch

11–1/2

1.5 – 2.5

20

1–1/4 inch

11–1/2

1.5 – 2.5

24

1–1/2 inch

11–1/2

1.5 – 2.5

32

2 inch

11–1/2

1.5 – 2.5

NOTE: Apply sealant/lubricant to male pipe threads. The first two threads should be left uncovered to avoid system contamination. Screw pipe fitting into female pipe port to the finger tight position. Wrench tighten fitting to the appropriate turns from finger tight (TFFT) shown in table above, making sure the tube end of an elbow or tee fitting is aligned to receive incoming tube or hose fitting.

01

Page 235

ID0688546

Notes:

Page 236

Notes:

American Augers 135 US Route 42 West Salem, Ohio 44287 www.americanaugers.com TEL: 419-869-7107 • 800-324-4930 (USA) FAX: 491-869-7425

Always include machine serial number when ordering parts.

Due to our continuing product improvement, machine specifications are subject to change without notice.

Released April 2023

Revision 00

7053-0101