TRENCOR M500PDH Parts Manual 7053-0072

M500PDH Parts Manual

American Augers 135 US Route 42 West Salem, Ohio 44287 www.americanaugers.com

Released June 2022

Revision 00

7053-0072

Table of Contents Preface ..................................................................4 Chapter 1: Seals and Filters ......................................9 Seal Kits........................................................... 10 Filters .............................................................. 11 Chapter 2: Decals .................................................. 13 Decal Location - View 1 .................................... 14 Decal Location - Detail A .................................. 16 Decal Location - Detail B .................................. 18 Chapter 3: Support Section ..................................... 21 Trailer Assembly - View 1.................................. 22 Trailer Assembly - Detail A ................................ 24 Trailer Assembly - Detail B ................................ 26 Trailer Assembly - Detail C ................................ 28 Trailer Assembly - View 2.................................. 30 Trailer Assembly - Detail D ................................ 32 Trailer Assembly - Detail E ................................ 34 Trailer Assembly - Detail F ................................ 36 Trailer Assembly - Detail G................................ 38 Trailer Assembly - Detail H ................................ 40 Trailer Assembly - Detail J................................. 42 Hydraulic Tank................................................ 44 Hydraulic Jack - View 1 .................................... 46 Hydraulic Jack - View 2 .................................... 48 Pneumatic Assembly - View 1 ............................ 50 Pneumatic Assembly - Detail A .......................... 52 Pneumatic Assembly - View 2 ............................ 54 Pneumatic Assembly - Detail B .......................... 56 Pneumatic Assembly - Detail C .......................... 58 Pneumatic Assembly - View 3 ............................ 60 Pneumatic Assembly - Detail D .......................... 62 Pneumatic Assembly - View 4 ............................ 64 Enclosure Assembly - View 1............................. 66 Enclosure Assembly - Detail A ........................... 68 Enclosure Assembly - View 2............................. 70 Chapter 4: Power Generation .................................. 73 Engine Assembly - View 1................................. 74 Engine Assembly - Detail A ............................... 76 Engine Assembly - Detail B ............................... 78 Engine Assembly - Detail C ............................... 80 Engine Assembly - Detail D ............................... 82 Generator Assembly ........................................ 84 Chapter 5: Shaker Section ...................................... 87 Shaker Assembly ............................................ 88 Chapter 6: Piping Section ....................................... 91 Piping Assembly ............................................. 92 Supercharger ................................................. 94

Centrifugal Pump ............................................ 96 Mix/Clean Tank - View 1 ................................... 98 Mix/Clean Tank - Detail A................................ 100 Mix/Clean Tank - Detail B................................ 102 Mix/Clean Tank - Detail C................................ 104 Mix/Clean Tank - Detail D................................ 106 Hopper Assembly.......................................... 108 Wash Wand Assembly ....................................110 Water Inlet Piping...........................................112 Weir Box ......................................................114 Desilter - View 1.............................................116 Desilter - Detail A ...........................................118 Desilter - Detail B .......................................... 120 Centrifugal Pump .......................................... 122 Cone Manifold .............................................. 124 Chapter 7: Pump Section ...................................... 127 Mud Pump - View 1 ....................................... 128 Mud Pump - View 2 ....................................... 130 Mud Pump - View 3 ....................................... 132 Mud Pump - View 4 ....................................... 134 Chain Reducer - View 1 .................................. 136 Chain Reducer - View 2 .................................. 138 Chapter 8: Centrifugal Pump Parts ......................... 141 Centrifugal Pump Parts .................................. 142 CFP - 9.5 Inch Impeller................................... 144 CFP - 10.5 Inch Impeller ................................. 146 Chapter 9: Options Section ................................... 149 Washdown System - View 1 ............................ 150 Washdown System - View 2 ............................ 152 Washdown System - View 3 ............................ 154 Canopy Assembly ......................................... 156 Chapter 10: Electrical Assembly ............................ 159 Electrical Assembly ....................................... 160 Electrical Section .......................................... 162 Electrical Section .......................................... 168 Electrical Section .......................................... 172 Electrical Section .......................................... 178 Chapter 11: Appendix........................................... 181 Tightening Guidelines....................................... 182 SAE Bolt Torque .............................................. 183 Metric Bolt Torque............................................ 184 Prevailing Torque Locknut Torque ...................... 185 Lug Nut Torque................................................ 187 Assembly Methods .......................................... 188 DW Registration Card ...................................... 195

Page 3

Preface Serial Number Plate Location Starting SN: 021

Always include machine serial number when ordering parts.

Due to our continuing product improvement, machine specifications are subject to change without notice.

01

Page 4

ID0737854

WARRANTY CERTIFICATE FORM-176 14January2015

PARTS: 2 YEARS / 2,000 HOURS LABOR: 1 YEAR / 1,000 HOURS ENGINE AND TRANSMISSION: 2 YEARS / 2,000 HOURS RACK AND PINION: 5 YEARS / 10,000 HOURS

Warranty Terms and Conditions – The Manufacturer shall not be responsible for any damage resulting to or caused by its products by reason of installation, improper storage, unauthorized service, alteration of products, neglect or abuse, or use of the product in a manner inconsistent with its design. This warranty does not extend to any component parts not manufactured by the Manufacturer; however the Manufacturer’s warranty herein shall not limit any warranties made by the manufacturers of component parts which may extend to Buyer.

THE FOREGOING WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES AND NO REPRESENTATIONS, GUARANTEES, OR WARRANTIES EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO A WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, ARE MADE BY THE MANUFACTURER IN CONNECTION WITH THE MANUFACTURE OR SALE OF ITS PRODUCTS. No employee, distributor, or representative is authorized to change this warranty in any way or grant any other warranty on behalf of the Manufacturer.

Claims for defects in material and workmanship shall be made in writing to the Manufacturer within ten business days of the discovery of defect. The Manufacturer may either send a service representative or have the product returned to its factory at the Buyer’s expense for inspection. If the product has not been returned within 30 days of receipt of written notice, the product will no longer be eligible for the warranty claims. If, upon receipt, judged by the Manufacturer to be defective in material or workmanship, the product will be replaced or repaired at the option of the Manufacturer, free from all charges except authorized transportation.

The remedies of the Buyer set forth herein are exclusive and are in lieu of all other remedies. The liability of the Manufacturer whether in contract, tort, under any warranty, or otherwise shall not extend beyond its obligation to repair or replace, at its option, any product or part found by the Manufacturer to be defective in material or workmanship. The Manufacturer shall not be liable for cost of installation and/or removal or be responsible for direct, indirect, special or consequential damage of any nature. Under no circumstances shall the Manufacturer be liable for lost or anticipated profits.

01

Page 5

ID0677478

Welcome This manual contains illustrated parts lists to help you select quality American Augers replacement parts for your equipment. Using other replacement parts will lessen the productivity of your equipment.

• Descriptions and specifications in this book were current at publication. However, American Augers reserves the right to improve equipment, so this manual might not reflect the most current improvements.

• The drawings in this manual are the property of American Augers and may not be reproduced, published or disclosed to others without express authorization from American Augers.

• Filters and Seal Kits are listed in the front of the Parts Manual.

• Parts may be hidden on drawings for clarity.

• Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering American Augers replacement parts: • Specify parts you need by part number and description, not by illustration reference numbers.

• Have equipment model and serial number on hand to help ensure you get the right parts for your machine whether it’s old or new.

• Order genuine American Augers replacement or repair parts from your authorized Ditch Witch dealer.

PARTS SALES INFORMATION If you need assistance in locating a dealer, visit our website at www.ditchwitch.com or write to the following address: The Charles Machine Works, Inc. Attn: Marketing Department PO Box 66 Perry, OK 73077–0066 USA

This product and its use may be covered by one or more patents at: http:// charlesmachine.works/patents/.

01

Page 6

ID0677598

Notes:

Page 7

Notes:

Page 8

Seals and Filters Table of Contents Seal Kits .........................................................10

Filters .............................................................. 11

Page 9

Seal Kits Bill of Material: 51MP1014 PART 8HC50042 8HV32002

01

KIT OR PART 8HC50042-01 DD15LHAEC18-1 8HV32002-01

DESCRIPTION KIT,PACKING F/HYD.CYL.8HC50042 GASKET KIT FOR 18" COVER PLATE SEAL KIT, CHECK VALVE

Page 10

LOCATION TRAILER TRAILER HYDRAULIC JACK

ID0738272

Filters Bill of Material: 51MP1014 Hydraulic Tank Assembly (Bill Of Materials: 50MP3352) COMPONENT 8FL20029

ELEMENT 8FL20029-3

DESCRIPTION ELEMENT,RETURN FILTER

Pneumatic Assembly (Bill Of Materials: 0TRLR16055) COMPONENT 8AF20002 8AF20003

ELEMENT 8AF20002-01 8AF20003-01

DESCRIPTION ELEMENT,FILTER,AIR,0.01 MICRON ELEMENT,DRYER,SG-23 CARTRIDGE

Generator (Bill Of Materials: 51MP3496) COMPONENT 8EG30011 “ “ “ “

ELEMENT 8NG46001–05 8NG30012-52 8NG42001-03 8NG46001–04 8NG30012–53

DESCRIPTION FILTER, AIR, OUTER FILTER,FUEL,PRIMARY QSL9 T4F LUBE FILTER,CUMMINS QSB 6.7 T3 FILTER, AIR, INNER FILTER,FUEL,SECONDARY QSL9 T4F

Mud Pump Engine (Bill Of Materials: 51MP3453) COMPONENT 8NG70022-4 " " " "

01

ELEMENT 8NG70005-03 8NG60020-20 8NG60020-21 8NG60020-22 7195-0106

DESCRIPTION FILTER, IN COOLER CIRCUIT FILTER,AIR,SECONDARY 6R1300 FILTER,AIR,PRIMARY 6R1300 FILTER,FUEL 6R1300 FILTER,OIL,ENGINE,LATER ESN'S

Page 11

ID0738376

Notes:

Page 12

Decals Table of Contents Decal Location - View 1 ..............................14 Decal Location - Detail A............................16

Decal Location - Detail B............................18

Page 13

Decal Location - View 1 BILL OF MATERIAL: 51MP7404

DETAIL A

23 DETAIL B 102 13

2 112

9 4 8

5 13

1 8 9 11 6 23 31 32

9 8 12 1 18

5

21

31

19

24 14 6 101 7

31

Some items removed for clarity.

01

Page 14

ID0738212

Decal Location - View 1 BILL OF MATERIAL: 51MP7404

REF NO. 1 2 3 4 5 6 7 8 9 11 12 13 14 18 19 21 23 24 31 32 101 102 112

PART NUMBER 15GB7113 15GB7118 15GB7155 8NP41105 8NP41117 8NP80298 8NP80299 8NP41101 8NP71119 8NP41231 8NP41280 8ED02ARROW 8NP41310 8NP41413 8NP41452 8NP80001 8NP41104 8NP80004 8NP47287 8NP47273 8NP47296 8ED01480 8NP80242

QTY 2 1 1 1 10 2 2 4 4 8 2 14 9 1 1 1 3 2 3 1 — — —

DESCRIPTION SIGN, DANGER - ELECTROCUTION, LD-822 VNL DECAL,BOND FRAME TO EARTH DECAL,EQUIP. MUST BE GROUNDED SIGN:DIESEL FUEL SILVER ON BLK SIGN:CAUTION ROTATING KEEP GUA DECAL,AA,M-500PDH,32X48 DECAL,AA,M-500PDH,QPAK,24X50 SIGN: "DANGER DD & ASSOC DECAL:WARNING-CALL BEFORE DIG DECAL,STROKE DETECTOR SOLIDS DECAL-"DO NOT RUN PUMP DRY" DECAL,ARROWS,1-1/8" X 4" DECAL,DRAIN,YELLOW BACKGRD,BLK DECAL,MAINTENANCE CHART,MP-500 DECAL "USE CHIMNEY ON EXIT END NAMEPLATE,VEH IDENTIFICATION SIGN:HYDRAULIC OIL SILVER/BLAC NAMEPLATE,CE:SERIAL NUMBER/YR. DECAL, MCR-10,000 "IMPORTANTDECAL,M-500P,TO OPERATE JACKS DECAL; BATTERY LOCKOUT SWITCH DECAL "DANGER-480 VOLTS" DECAL,ULTRA LOW SULFUR DIESEL

REMARKS

REFERENCE REFERENCE REFERENCE

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 15

ID0738212

Decal Location - Detail A BILL OF MATERIAL: 51MP7404

3 20 30 28

26

17

15

10

29

27 22 25

01

Page 16

ID0738213

Decal Location - Detail A BILL OF MATERIAL: 51MP7404

REF NO. 3 10 15 17 20 22 25 26

PART NUMBER 15GB7155 8NP41209 8NP41315 8NP41995 8NP47284 8AA00001 8NP41279 8NP41426

27

50MP8301-1

1

DESCRIPTION DECAL,EQUIP. MUST BE GROUNDED STICKER: DIESEL EXHAUST WARN'G DECAL "MAXIMUM CLUTCH ENGAGE DECAL,GEAR-RPM-GPM,KERR T60HD DECAL MPR6000 CAUTION MANUAL-PAK,PLASTIC HOLDER FOR DECAL,OPERATION & SAFETY INS. DECAL,"READ OPERATOR'S MANUAL" SHEAR PIN KIT,#10 WIRE,(10)/KT

28 29 30

8NP41466 8NP41955 8NP41236

1 1 2

DECAL,GUARANTEED SOUND LEVEL DECAL,WHEN ENGINE ECM IS NAMEPLATE,TANK MUST BE EMPTY

1

LABEL,SHIFT DIAGRAM,F/FRO16210

QTY 1 1 2 2 2 1 1 1

REMARKS

NOT SHOWN: 8NG70008-07

FOOTNOTES: NOTE:

01

Page 17

ID0738213

Decal Location - Detail B BILL OF MATERIAL: 51MP7404

102

106

111 104

109 108

105 103

110 107 30 20

23

01

Page 18

5 14

ID0738171

Decal Location - Detail B BILL OF MATERIAL: 51MP7404

REF NO. 5 14 20 23 30 102 103 104 105 106 107 108 109 110 111

PART NUMBER 8NP41117 8NP41310 8NP47284 8NP41104 8NP41236 8ED01480 8NP41491 8NP41492 8NP41492-01 8ED03120 8ED00001 8ED02SINGLE 8ED02THREE 8ED00003S 8ED00009

QTY 10 9 2 3 2 -

DESCRIPTION SIGN:CAUTION ROTATING KEEP GUA DECAL,DRAIN,YELLOW BACKGRD,BLK DECAL MPR6000 CAUTION SIGN:HYDRAULIC OIL SILVER/BLAC NAMEPLATE,TANK MUST BE EMPTY DECAL "DANGER-480 VOLTS" DECAL,WARNING-RISK OF ELEC....

DECAL,WARNING-LOCKOUT MAIN CIR DECAL,WARNING-LOCKOUT MAIN CIR DECAL "120 VOLTS" 1/2 X 2-1/4 DECAL"DANGER ELEC.EQUIP." DECAL "SINGLE PHASE" 1-1/8X4 DECAL "THREE PHASE" 1-1/8X4 DECAL"DANGER-LOCKOUT SWITCHES" DECAL "DANGER ARC FLASH..."

1 1 2 -

STICKER,"ABS INDICATOR LAMP" DECAL-"SAE 75W-90" SYN. OIL DECAL,GEAR-RPM-GPM,KERR T60HD DECAL "DANGER HIGH VOLTAGE..."

DECAL "WARNING ARC FLASH..."

DECAL-DANGER 480 VOLTS-3PHASE DECAL "SINGLE PHASE" 1-1/8X4 DECAL"DANGER ELEC.EQUIP." DECAL"DANGER-LOCKOUT SWITCHES" DECAL "THREE PHASE" 1-1/8X4 DANGER; LOCK OUT ELECTRICAL DANGER; LOCK OUT ELECTRICAL DECAL "208 VOLTS" 1/2 X 2-1/4 WARNING; ARC FLASH/SHOCK EQUIP

REMARKS

REFERENCE REFERENCE REFERENCE REFERENCE REFERENCE REFERENCE REFERENCE REFERENCE REFERENCE REFERENCE

NOT SHOWN: 34 35 36

8NP41335 8NP41838 8NP41999 8ED00008 8ED00010 8ED01480-13 8ED02SINGLE-01 8ED00001-01 8ED00003 8ED02THREE-01 8ED00006-01 8ED03408 8ED03208 8ED00005

REFERENCE REFERENCE REFERENCE REFERENCE REFERENCE REFERENCE REFERENCE REFERENCE REFERENCE REFERENCE REFERENCE

FOOTNOTES: NOTE:

01

Page 19

ID0738171

Notes:

Page 20

Support Section Table of Contents Trailer Assembly - View 1...........................22 Trailer Assembly - Detail A ........................24 Trailer Assembly - Detail B ........................26 Trailer Assembly - Detail C ........................28 Trailer Assembly - View 2...........................30 Trailer Assembly - Detail D ........................32 Trailer Assembly - Detail E ........................34 Trailer Assembly - Detail F.........................36 Trailer Assembly - Detail G ........................38 Trailer Assembly - Detail H ........................40 Trailer Assembly - Detail J .........................42 Hydraulic Tank ..............................................44 Hydraulic Jack - View 1 ..............................46

Hydraulic Jack - View 2 ..............................48 Pneumatic Assembly - View 1 ..................50 Pneumatic Assembly - Detail A ................52 Pneumatic Assembly - View 2 ..................54 Pneumatic Assembly - Detail B ................56 Pneumatic Assembly - Detail C ................58 Pneumatic Assembly - View 3 ..................60 Pneumatic Assembly - Detail D ................62 Pneumatic Assembly - View 4 ..................64 Enclosure Assembly - View 1....................66 Enclosure Assembly - Detail A .................68 Enclosure Assembly - View 2....................70

Page 21

Trailer Assembly - View 1 BILL OF MATERIAL: 51MP1560

91

94

32

21 20 23 22 11 33

24

2 1

92

107

3

01

Page 22

ID0735965

Trailer Assembly - View 1 BILL OF MATERIAL: 51MP1560

REF NO. 1 2 3 11 20 21 22 23 24 32 33 91 92 94 107

PART NUMBER 51MP1561 0TRLR16055 0TRLR17040 51MP1681 51MP1661 51MP1687 51MP1662 51MP1688 51MP1548 51MP1682 51MP1545 51MP1591 8PP10064 51MP1594 99MC1579

QTY 1 1 12 1 1 1 1 1 1 1 1 1 2 1 1

DESCRIPTION TRAILER ASM,WELDMENT,M-500PD PNEUMATIC ASSEMBLY,M-500P TIRE/RIM, TUBELESS, 38"OD MAX, HANDRAIL,END,PASS SIDE,REAR WALKWAY,FOLDING,PS-F,M-500PD HANDRAIL,PASS/FRNT,M500PDH WALKWAY,FOLDING,PS-R,M-500PD HANDRAIL,PASS/REAR,M500PDH PLATFORM,REAR,OPERATOR,M-500P HANDRAIL,END,PASS SIDE,FRONT PLATFORM,REAR DECK,M-500P RAILING,FRONT,W/ GATE PLUG,PIPE, 4 " PIPE,SQ.HEAD 150PSI RAILING,FRONT STEPS,M-500P LADDER, WELDMENT, FOLD-UP,

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 23

ID0735965

Trailer Assembly - Detail A BILL OF MATERIAL: 51MP1560

55

12

13 79

86

64

01

Page 24

ID0736408

Trailer Assembly - Detail A BILL OF MATERIAL: 51MP1560

REF NO. 12 13 55 64 79 86

PART NUMBER 8PC13216 51MP1673 51MP1578 8FW21110 8HH81891 8LN51110

QTY 4 2 6 72 2 36

DESCRIPTION COUPLING,PIPE,BLACK, 2IN X 1IN WALKWAY,FOLDING,DS,M-500PD WALKWAY/COVER,TANK WASHER, FLAT,.625N,ZN PLT SCREW,CAP,HX HD.5/8-11X 7" NUT,HEX LOCK .625-11 UNC2B

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 25

ID0736408

Trailer Assembly - Detail B BILL OF MATERIAL: 51MP1560

84 131 62

65 104

126

87

128 129 127

51

85

118 85 63

75

63 86

64

01

Page 26

118

ID0736220

Trailer Assembly - Detail B BILL OF MATERIAL: 51MP1560

REF NO. 51 62 63 64 65 75 84 85 86 87 104 118 126 127 128 129 131

PART NUMBER 8PP92001 8FW21106 8FW21108 8FW21110 8FW21112 8HH51515 8LN51106 8LN51108 8LN51110 8LN51112 8HH51563 8HH51414 8BH81305 8CL21106 8CL21644 8CL21908 8EP86302

QTY 4 50 82 72 16 34 21 41 36 8 2 2 4 1 1 2 4

DESCRIPTION CAP,PLASTIC,1-1/2"SQ TU,.134 WASHER,FLAT,.375N ZN PLTD WASHER,FLAT,.5N,ZN.PLTD WASHER, FLAT,.625N,ZN PLT WASHER,FLAT,.75N,ZN.PLTD SCREW,CAP,HX.HD..625-11X 3.5" ZN PLTD NUT,HEX LOCK .375-16 UNC2B NUT,HEX LOCK .5-13 UNC2B NUT,HEX LOCK .625-11 UNC2B NUT,HEX LOCK .75-10 UNC2B AEREW,CAP,HX.HD.3/4-10X 3" SCREW,CAP,HX.HD. .5-13 X 3.25 ZN PLTD SCREW,CAP,BUT'N HD, .375-16X 1" ZN PLTD H8-SCP,SINGLE COVER PLATE H8400-PP,CLAMP HALF,SET OF 2 SCREW,CAP,HX HD,.75-10X 7.25" ZN PLTD CLAMP, P RATCHET; .76 TO 1.42"

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 27

ID0736220

Trailer Assembly - Detail C BILL OF MATERIAL: 51MP1560

123 125

132 93

105 60 124

63

72

85

75 64 86

01

88

Page 28

66

78

ID0736744

Trailer Assembly - Detail C BILL OF MATERIAL: 51MP1560

REF NO. 60 63 64 66 72 75 78 85 86 88 93 105 123 124 125 132

PART NUMBER 8FW21104 8FW21108 8FW21110 8FW21116 8HH51406 8HH51515 8HH51663 8LN51108 8LN51110 8LN51116 51MP1593 99MC1559 51MP1595 51MP1588 51MP1589 8HH51206

QTY 13 82 72 32 10 34 16 41 36 16 1 1 1 1 1 1

DESCRIPTION WASHER,FLAT,.25N ZN,PLTD WASHER,FLAT,.5N,ZN.PLTD WASHER, FLAT,.625N,ZN PLT WASHER,FLAT,1"N,ZN.PLTD SCREW,CAP,HX.HD..5-13 X 1.25 ZN PLTD SCREW,CAP,HX.HD..625-11X 3.5" ZN PLTD SCREW,CAP,HX.HD.1-8X 3" ZN PLTD NUT,HEX LOCK .5-13 UNC2B NUT,HEX LOCK .625-11 UNC2B NUT,HEX LOCK 1"-8 UNC2B SUPPORT,CANOPY,WELDMENT COVER, ACCESS, JACK GATE POST,CANOPY,WELDMENT GATE HANDLE WELDMENT GATE HANDLE LATCH WELDMENT SCREW,CAP,HX.HD,1/4-20X 1-1/4"

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 29

ID0736744

Trailer Assembly - View 2 BILL OF MATERIAL: 51MP1560

35

113

112 34

37 13

14 7

30

01

Page 30

ID0736737

Trailer Assembly - View 2 BILL OF MATERIAL: 51MP1560

REF NO. 7 13 14 30 34 35 37 112 113

PART NUMBER 51MP1680 51MP1673 51MP1685 99MC1593 51MP1546 51MP1547 51MP1686 51MP1663 51MP1664

QTY 1 2 1 1 1 1 1 1 1

DESCRIPTION HANDRAIL,END,DRIVE SIDE,FRONT WALKWAY,FOLDING,DS,M-500PD HANDRAIL,DRIVE SIDE,FRONT HANDRAIL, FOLDING WELDMENT, WALKWAY,FOLDING,D-SD,M-500P HANDRAIL,END,DRV SD,REAR HANDRAIL,DRIVE SIDE,REAR HANDRAIL,LOWER,MUD PUMP,M-500P HANDRAIL,UPPER,MUD PUMP,M-500P

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 31

ID0736737

Trailer Assembly - Detail D BILL OF MATERIAL: 51MP1560

43

69 42

60

98

41

82

71

62 84

67 50 52

01

Page 32

ID0736638

Trailer Assembly - Detail D BILL OF MATERIAL: 51MP1560

REF NO. 41 42 43 50 52 60 62 67 69 71 82 84 98

PART NUMBER 8PN22406 8HV21024 8PP10024 40MP8200 6EC50020 8FW21104 8FW21106 50MP1545 8HH51205 8HH51305 8LN51104 8LN51106 8EP86200

QTY 1 1 1 2 1 13 50 2 2 47 2 21 3

DESCRIPTION NIPPLE,PIPE, 1.5 NOM ID 6"L VALVE,BALL 1 1/2" FULL PORT PLUG,PIPE,SQ.HEAD, 1 1/2" FLAP,MUD W/ RED/BLUE AA LOGO LIGHT KIT,TRAILER,MUD PUMPS & WASHER,FLAT,.25N ZN,PLTD WASHER,FLAT,.375N ZN PLTD WASHER PLATE,MUD FLAP 24" SCREW,CAP,HX.HD, .25-20X 1" SCREW,CAP,HX.HD. .375-16X 1" NUT,HEX LOCK .25-20 UNC2B NUT,HEX LOCK .375-16 UNC2B CLAMP,WIRE;3/8"TUBE CLAMP

REMARKS

-

BOX,JUNCTION,SURF.MNT,8-HOLE FITTING,JUNCTION BOX, .375"ID FITTING,JUNCTION BOX,3/4"ID

FOR REF. NO. 52 FOR REF. NO. 52 FOR REF. NO. 52

SEE NOT SHOWN

NOT SHOWN: 8EC50040 8EC50044 8EC50045

FOOTNOTES: NOTE:

01

Page 33

ID0736638

Trailer Assembly - Detail E BILL OF MATERIAL: 51MP1560

29

78

26

66

36

88 134

01

Page 34

ID0736761

Trailer Assembly - Detail E BILL OF MATERIAL: 51MP1560

REF NO. 26 29 36 66 78 88 134

PART NUMBER 50MP1559 50MP1562 99MC1606 8FW21116 8HH51663 8LN51116 8EP86301

QTY 3 1 4 32 16 16 7

DESCRIPTION BOLT,BATTERY HOLD DOWN,J-TYPE BRACKET, BATTERY HOLD DOWN WELDMENT, LIFT RING, BOLT ON, WASHER,FLAT,1"N,ZN.PLTD SCREW,CAP,HX.HD.1-8X 3" ZN PLTD NUT,HEX LOCK 1"-8 UNC2B CLAMP, P RATCHET; .52" TO .77"

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 35

ID0736761

Trailer Assembly - Detail F BILL OF MATERIAL: 51MP1560

31

89

38

39

71

17 62

102

01

61

Page 36

100

71

62

ID0736691

Trailer Assembly - Detail F BILL OF MATERIAL: 51MP1560

REF NO. 17 31 38

PART NUMBER 32GB2331 50MP1581 50MP3304-1

QTY 1 1 1

DESCRIPTION GASKET,HYD/FUEL TANK COVER LID COVER, DRIVING SHAFT CAP,FILLER, FUEL 4" NPT FEMALE

REMARKS

#40 SASH CHAIN WASHER,FLAT.3125N ZN.PLTD WASHER,FLAT,.375N ZN PLTD SCREW,CAP,HX.HD. .375-16X 1" COVER,FUEL TANK,WELDMENT MOUNT,UNIVERSAL,DRIVETRAIN SCREW,CAP,HX.HD.5/16-18X 3/4"

USE 1 @ 42"

39

305238

42

61 62 71 89 100 102

8FW21105 8FW21106 8HH51305 51MP1585 51MP3455 8HH51253

20 50 47 1 1 6

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 37

ID0736691

Trailer Assembly - Detail G BILL OF MATERIAL: 51MP1560

85 63 122

120

114 116

01

61

83

Page 38

87

65 121

76

ID0736768

Trailer Assembly - Detail G BILL OF MATERIAL: 51MP1560

REF NO. 61 63 65 76 83 85 87 114 116 120 121 122

PART NUMBER 8FW21105 8FW21108 8FW21112 8HH51559 8LN51105 8LN51108 8LN51112 51MP1542 8HH51255 51MP1677 51MP1678 8HH51415

QTY 20 82 16 6 9 41 8 1 5 1 1 2

DESCRIPTION WASHER,FLAT.3125N ZN.PLTD WASHER,FLAT,.5N,ZN.PLTD WASHER,FLAT,.75N,ZN.PLTD SCREW,CAP,HX.HD,.75-10X 2" ZN PLTD NUT,HEX LOCK .3125-18 UNC2B NUT,HEX LOCK .5-13 UNC2B NUT,HEX LOCK .75-10 UNC2B SPLASH GUARD,CHARGE PUMP SCREW,CAP,HX.HD..3125-18X 1" WORK PLATFORM,WELDMENT,M-500PD LADDER,WLDMNT,WORK PLATFORM SCREW,CAP,HX.HD. .5-13 X 3.5 ZN PLTD

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 39

ID0736768

Trailer Assembly - Detail H BILL OF MATERIAL: 51MP1560

76

65

85

87

74

63

83

108 61

27

109

111

97 84 28

46

47

01

Page 40

ID0736807

Trailer Assembly - Detail H BILL OF MATERIAL: 51MP1560

REF NO. 27 28 46 47 61 63 65 74 76 83 84 85 87 97 108 109 111

PART NUMBER 05MC3723 40MP8425 40MP1662 DD15LHAEC18 8FW21105 8FW21108 8FW21112 8HH51413 8HH51559 8LN51105 8LN51106 8LN51108 8LN51112 99MC5242 51MP1581 51MP1583 51MP1582

QTY 4 2 4 4 20 82 16 9 6 9 21 41 8 2 2 3 2

DESCRIPTION BUMPER-VIB. DAMPNER 1.5 O.D LOCK PLATE, SHAKER CHUTE BAR-CLAMP,F/ 18"CLEAN-OUT CVR CLEAN-OUT COVER PLATE-18"DIA.W/SEAL… WASHER,FLAT.3125N ZN.PLTD WASHER,FLAT,.5N,ZN.PLTD WASHER,FLAT,.75N,ZN.PLTD SCREW,CAP,HX.HD. .5-13 X 3" ZN PLTD SCREW,CAP,HX.HD,.75-10X 2" ZN PLTD NUT,HEX LOCK .3125-18 UNC2B NUT,HEX LOCK .375-16 UNC2B NUT,HEX LOCK .5-13 UNC2B NUT,HEX LOCK .75-10 UNC2B WELDMENT, CHUTE, SHAKER, STRUT,WALKWAY,WELDMENT,CHUTE R STRUT,WALKWAY,WELDMENT,CENTER STRUT,WALKWAY,WELDMENT,CHUTE L

REMARKS

GASKET KIT FOR 18" COVER PLATE

FOR REF. 47

SEE NOT SHOWN

NOT SHOWN: DD15LHAEC18-1

-

FOOTNOTES: NOTE:

01

Page 41

ID0736807

Trailer Assembly - Detail J BILL OF MATERIAL: 51MP1560

68 60 106

73 119 15 5 71

9

6 10

4

85 25

133

63 73

8 9 71

01

Page 42

ID0736815

Trailer Assembly - Detail J BILL OF MATERIAL: 51MP1560

REF NO. 4 5 6 8 9 10 15 25 60 63 68 71 73 85 106 119 133

PART NUMBER 8HC50042 50MP1572 50MP1571 50MP1576 50MP1573 70MC1558 30MC1562 99MC1575 8FW21104 8FW21108 8HH51201 8HH51305 8HH51407 8LN51108 99MC1560 8HN51108 70MC1560

QTY 2 2 2 2 8 1 2 2 13 82 8 47 20 41 1 2 1

DESCRIPTION CYL,HYD.5"B X 42" NPT PORTS PIN,CYLINDER 1.5" OD X 12"L GUIDE,JACK,WELDMENT PIN,CYLINER 1.5" OD X 9-1/4"L WASHER, PIN RETAINER POWER UNIT,ASSY,HYD JACKS,GAS POST,LIGHT,LED,MCM-300 FOOT, JACK, WELDMENT,MCR-10000 WASHER,FLAT,.25N ZN,PLTD WASHER,FLAT,.5N,ZN.PLTD SCREW,CAP,HX.HD,.25-20X .5" SCREW,CAP,HX.HD. .375-16X 1" SCREW,CAP,HX.HD. .5-13 X 1.5 ZN PLTD NUT,HEX LOCK .5-13 UNC2B COVER, ACCESS, JACK, LH NUT,HEX, .5-13 UNC ZN PLTD COVER,UNDER STAIRS,FRONT END

REMARKS SEE NOT SHOWN

KIT,PACKING F/HYD.CYL.8HC50042

FOR REF. NO. 4

NOT SHOWN: 8HC50042-01

-

FOOTNOTES: NOTE:

01

Page 43

ID0736815

Hydraulic Tank BILL OF MATERIAL: 50MP3352

11

5

10

6

4

2 8

12

7 9

13

1

3

01

Page 44

ID0726527

Hydraulic Tank BILL OF MATERIAL: 50MP3352

REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13

PART NUMBER 50MP3353 50MP3354 8FL10026 8FL20029 8FL20029-1 8FL20029-2 8FW21105 8HH51251 8PG00005 8FW21106 8HH81305 8PP10012 50MP3308

QTY 1 1 1 1 1 — 14 14 1 2 2 1 1

DESCRIPTION WELDMENT,TANK,HYDRAULIC,F/HYD WELDMENT,TANK COVER,F/HYD STRAINER,SUCTION,100 MESH,-20X -12SAE FILTER,HYD,RETURN,10MICRON ABS INDICATOR,VISUAL FOR 8FL20029 BREATHER,TANK,FOR 8FL20029 WASHER,FLAT.3125N ZN.PLTD SCREW,CAP,HX.HD,5/16-18X 1/2" GAUGE,FLUID LEVEL,5" W/THERMOM WASHER,FLAT,.375N ZN PLTD SCREW,CAP,HX.HD. .375-16X 1" PLUG,PIPE,SQ.HEAD, 3/4" GASKET,BUNA-N HYD TANK JACKS

REMARKS

SEE NOT SHOWN REFERENCE

NOT SHOWN: 8FL20029-3

-

ELEMENT,RETURN FILTER

FOR REF. NO. 4

FOOTNOTES: NOTE:

01

Page 45

ID0726527

Hydraulic Jack - View 1 BILL OF MATERIAL: 70MC1558

28

5 15

16 26 11

17 27

23 6

7

18

12

21 13

19 20 1 14 3 4

2

01

33

Page 46

ID0726356

Hydraulic Jack - View 1 BILL OF MATERIAL: 70MC1558

REF NO. 1 2 3 4 5 6 7 11 12 13 14 15 16 17 18 19 20 21 23 26 27 28 33

PART NUMBER 50MP3352 8NG10045 8PH20071 8PD51007 8HV30016 8HV32002 8HV80170 51MP1557-11 51MP1557-12 51MP1557-13 51MP1557-14 51MP1557-15 51MP1557-16 51MP1557-17 51MP1557-18 51MP1557-19 51MP1557-20 70MC1558-21 8HH51259 8LN51105 8OA10812 8OA30808 8OL10812

QTY 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 4 4 2 12 2

DESCRIPTION ASSY,TANK,HYDRAULIC,F/HYD JACK ENGINE,HONDA,12 HP,GAS PUMP,HYD,GEAR,0.3CIR,SAE A,RH MOUNT,PUMP,SAE A,CAST ALUMINUM VALVE,CHECK,INLINE W/ORIFICE VALVE,CHECK,DUAL P.O.SAE-8 PRT VALVE,DIR,MAN,2 SPOOL OC HOSE ASM,HYDRAULIC,7HB53508 HOSE ASM,HYDRAULIC,7HB53508 HOSE ASM,HYDRAULIC,7HB53508 HOSE ASM,HYDRAULIC,7HB53508 HOSE ASM,HYDRAULIC,7HB53508 HOSE ASM,HYDRAULIC,7HB53508 HOSE ASM,HYDRAULIC,7HB53508 HOSE ASM,HYDRAULIC,7HB53508 HOSE ASM,HYDRAULIC,7HB53508 HOSE ASM,HYDRAULIC,7HB53508 HOSE ASM,HYDRAULIC,7HB13012 SCREW,CAP,HX.HD.5/16-18X 2" NUT,HEX LOCK .3125-18 UNC2B 8-12-FLO,ORFS MALE CONNECTOR 8-8-F5OLO,STR THRD CONNECTOR 8-12-CLO,MALE PIPE ELBOW 90

REMARKS

-

SEAL KIT, CHECK VALVE VALVE,CHECK,PILOT OPERATED SCHEMATIC,HYDRAULIC,JACK SYS

FOR REF. NO. 6 FOR REF. NO. 6

SEE NOT SHOWN

NOT SHOWN: 8HV32002-01 8HV32002-1 70MC3510

FOOTNOTES: NOTE:

01

Page 47

ID0726356

Hydraulic Jack - View 2 BILL OF MATERIAL: 70MC1558

25 34 22 32

35

10

8

9 30

31

24

3

22

29

01

Page 48

ID0726704

Hydraulic Jack - View 2 BILL OF MATERIAL: 70MC1558

REF NO. 3 8 9 10 22 24 25 29 30 31 32 34 35

PART NUMBER 8PH20071 8CS31008 8CS31026 8CS33004 8FW21106 8HH51303 8HH51307 8OA30810 8OA30812 8OA31210 8OA31212 8OL30810 8SH81306

QTY 1 1 1 1 13 7 4 2 1 1 1 1 6

DESCRIPTION PUMP,HYD,GEAR,0.3CIR,SAE A,RH HUB,COUPLING,1"B X 1/4" KW HUB,COUPLING,5/8"B X 5/32" KW INSERT,COUPLING, LOVEJOY WASHER,FLAT,.375N ZN PLTD SCREW,CAP,HX.HD. .375-16X .75" SCREW,CAP,HX HD, .375-16X 1.5" 8-10-F5OLO,STR THRD CONNECTOR 8-12-F5OLO,STR THRD CONNECTOR 12-10-F5OLO,STR THRD CONNECTOR 12-12-F5OLO,STR THRD CONNECTOR 8-10-C5OLO,STR THRD ELBOW 90 SCREW,CAP,SOC.HD .375-16X 1.25

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 49

ID0726704

Pneumatic Assembly - View 1 BILL OF MATERIAL: 0TRLR16055

170

118

117

169

126 138

6

DETAIL A

8

7

159

29

117 27

32

01

Page 50

ID0727583

Pneumatic Assembly - View 1 BILL OF MATERIAL: 0TRLR16055

REF NO. 6 7 8 27 29 32 117 118 126

PART NUMBER 70MC1677 0TRLR17035 0TRLR17036 8FW21106 8HH51305 8LN51106 473059 8EA70808 7HB03608-Blue

QTY 1 1 1 26 5 13 18 2 76

DESCRIPTION BRACKET, GLAD HAND GLAD HAND, EMERGENCY, .5" NPTF GLAD HAND, SERVICE, .5" NPTF WASHER,FLAT,.375N ZN PLTD SCREW,CAP,HX.HD. .375-16X 1" NUT,HEX LOCK .375-16 UNC2B CLAMP ASM.-BEHINGER TWIN 1/2" CLAMP ASM.-BEHINGER TWIN 1/2" TUBE,NYLON,1/2"OD 150 PSI,BLUE

USE 1 @ 76” USE 1 @ 76”

REMARKS

138

7HB03608-Red

76

TUBE,NYLON,1/2"OD 150 PSI,RED

159

8AA90808

2

VS68PMTBH-8-8,PMT BULKHEAD

169

7HB03608-Blue

540

TUBE,NYLON,1/2"OD 150 PSI,BLUE

USE 1 @ 540”

540

TUBE,NYLON,1/2"OD 150 PSI,RED

USE 1 @ 540”

-

KIT, AIR, FITTINGS AND LINES

170

7HB03608-Red

NOT SHOWN: 25

0TRLR17066

FOOTNOTES: NOTE:

01

Page 51

ID0727583

Pneumatic Assembly - Detail A BILL OF MATERIAL: 0TRLR16055

158 23

168

34

160

160 164

161 163

24 18

161

22

24 18

21

160

33

160 165

15 20

162

167

19

16

160

160

17 166

01

Page 52

ID0727627

Pneumatic Assembly - Detail A BILL OF MATERIAL: 0TRLR16055

REF NO. 15 16 17 18 19 20 21 22 23 24 33 34 158 160 161 162 163

PART NUMBER 8AV40001 8AV50005 8AV80001 8CL25104 8AC30001-2 8AC30001 8AF20002 8AF20003 8HA50108-128 8PN20404 8TA30810 8TL80808 8AA10406 8AL10404 8PB40804 8PN00404 8PX80004

QTY 1 1 1 2 1 1 1 1 1 2 1 1 1 7 2 1 1

DESCRIPTION VALVE,AIR,FLOW CONTROL,ADJUST W/LOCK AIR VALVE ASM.-REGULATOR+3-WAY VALVE,AIR,DIR,2WAY,2POS,TIMED CLAMP,ASSY,CUSHION,.540 ID CLEVIS,PISTON ROD,F/BIMBA CYL CYL,AIR,1.5 B,SS ROD,LOW TEMP FILTER, COMPRESSED AIR,W/DRAIN FILTER,IN-LINE,DESICCANT DRYER HOSE ASSY,WEATHRHED H243 OR EQ NIPPLE,PIPE,STEEL .25NPT X 4" F5OX-8-10, STR THRD CONNECTOR C6X-8,SWIVEL ELBOW VS68PTC-4-6,PTC MALE CONNECTOR VS369PTCR-4-4,PTC MALE 90 ELB 5406-8-4,BUSHING,PIPE,STEEL, .5 X .25NPT 216P-4-4,BRASS NPT NIPPLE 2205P-4,BRASS F NPT CROSS -04 NPT F X 04

REMARKS

SEE NOT SHOWN SEE NOT SHOWN SEE NOT SHOWN

164

7HB00204

130

TUBE,NYLON,1/4 150PSI,W'HEAD

USE 1 @ 130”

165

7HB00204

160

TUBE,NYLON,1/4 150PSI,W'HEAD

USE 1 @ 160”

166

7HB00204

162

TUBE,NYLON,1/4 150PSI,W'HEAD

USE 1 @ 162”

167

7HB00204

58

TUBE,NYLON,1/4 150PSI,W'HEAD

USE 1 @ 58”

168

7HB00204

58

TUBE,NYLON,1/4 150PSI,W'HEAD

USE 1 @ 58”

-

BRACKET,MOUNTING,PIVOT,F/BIMBA ELEMENT,FILTER,AIR,0.01 MICRON ELEMENT,DRYER,SG-23 CARTRIDGE

FOR REF. NO. 20 FOR REF. NO. 21 FOR REF NO. 22

NOT SHOWN: 8AC30001-1 8AF20002-01 8AF20003-01

FOOTNOTES: NOTE:

01

Page 53

ID0727627

Pneumatic Assembly - View 2 BILL OF MATERIAL: 0TRLR16055

126

138 DETAIL B FRONT AIR TANK

135

133

131

122 136

132

133 137 123 139 125

130

140 133

133

127

124 133

DETAIL C REAR AIR TANK

01

Page 54

ID0727619

Pneumatic Assembly - View 2 BILL OF MATERIAL: 0TRLR16055

REF NO. 122

PART NUMBER 7HB03608-Blue

QTY 21

DESCRIPTION TUBE,NYLON,1/2"OD 150 PSI,BLUE

REMARKS USE 1 @ 21"

123

7HB03608-Blue

21

TUBE,NYLON,1/2"OD 150 PSI,BLUE

USE 1 @ 21"

124

7HB03608-Blue

26

TUBE,NYLON,1/2"OD 150 PSI,BLUE

USE 1 @ 26"

125

7HB03608-Blue

3

TUBE,NYLON,1/2"OD 150 PSI,BLUE

USE 1 @ 3"

126

7HB03608-Blue

76

TUBE,NYLON,1/2"OD 150 PSI,BLUE

USE 1 @ 76"

127

7HB03608-Blue

50

TUBE,NYLON,1/2"OD 150 PSI,BLUE

USE 1 @ 50"

130

7HB03608-Blue

3

TUBE,NYLON,1/2"OD 150 PSI,BLUE

USE 1 @ 3"

131

7HB03608-Blue

92

TUBE,NYLON,1/2"OD 150 PSI,BLUE

USE 1 @ 92"

132

7HB03608-Blue

5

TUBE,NYLON,1/2"OD 150 PSI,BLUE

USE 1 @ 5"

133

7HB03608-Blue

5

TUBE,NYLON,1/2"OD 150 PSI,BLUE

USE 1 @ 5"

135

7HB03608-Blue

130

TUBE,NYLON,1/2"OD 150 PSI,BLUE

USE 1 @ 130"

136

7HB03608-Blue

114

TUBE,NYLON,1/2"OD 150 PSI,BLUE

USE 1 @ 114"

137

7HB03608-Red

190

TUBE,NYLON,1/2"OD 150 PSI,RED

USE 1 @ 190"

138

7HB03608-Red

76

TUBE,NYLON,1/2"OD 150 PSI,RED

USE 1 @ 76"

139

7HB03608-Red

80

TUBE,NYLON,1/2"OD 150 PSI,RED

USE 1 @ 80"

45

TUBE,NYLON,3/4"OD 150PSI,BLACK

USE 1 @ 45"

140

7HB03612-Black

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 55

ID0727619

Pneumatic Assembly - Detail B BILL OF MATERIAL: 0TRLR16055

148

143 137

149 144

155

135

145 141

105

12

108

13

116

110 32

121

138

10 102 115 126 154 27

111

4

30

01

Page 56

ID0727666

Pneumatic Assembly - Detail B BILL OF MATERIAL: 0TRLR16055

REF NO. 4 10 12 13 27 30 32 102 105 108 110 111 115

PART NUMBER 0TRLR17063 0TRLR17064 0TRLR17027 0TRLR17026 8FW21106 8HH51307 8LN51106 8AA01804 8AL10806 8PN00606 8PP80006 8PP80008 7HB03608-Red

QTY 2 1 2 1 26 8 13 2 3 1 1 3 25

DESCRIPTION TANK, AIR, 12"DIA, 3150 CUI VALVE, MULTI-FUNCTION, RT4 VALVE,DRAIN,AIR TANK,1/4"NPTM VALVE, PRESSURE PROTECT, .80PSI WASHER,FLAT,.375N ZN PLTD SCREW,CAP,HX HD, .375-16X 1.5" NUT,HEX LOCK .375-16 UNC2B VS68PTC-4-4,PTC MALE CONNECTOR VS369PTCR-8-6,PTC MALE 90 ELB 216P-6-6,BRASS NPT NIPPLE 211P-6,PLUG,PIPE,3/8"NPT MALE 211P-8,PLUG,PIPE,1/2"NPT MALE

REMARKS

TUBE,NYLON,1/2"OD 150 PSI,RED

USE 1 @ 25"

116

7HB03608-Blue

20

TUBE,NYLON,1/2"OD 150 PSI,BLUE

USE 1 @ 20"

121 126

8AT70808 7HB03608-Blue

7 76

VS364PTC-8,PTC UNION TEE TUBE,NYLON,1/2"OD 150 PSI,BLUE

USE 1 @ 76"

135

7HB03608-Blue

130

TUBE,NYLON,1/2"OD 150 PSI,BLUE

USE 1 @ 130"

137

7HB03608-Red

190

TUBE,NYLON,1/2"OD 150 PSI,RED

USE 1 @ 190"

138 141 143 144 145

7HB03608-Red 473060 8AS10006 8AS20612 8AS31206

76 6 24 24 24

TUBE,NYLON,1/2"OD 150 PSI,RED

USE 1 @ 76"

148

7HB23606

60

HOSE,AIR BRAKE,3/8,225 PSI

USE 1 @ 60" USE 1 @ 60"

CLAMP ASM.-BEHINGER TWIN 3/4" 67RBSG-6,SPRING & NUT,AIRBRAKE 66RBSV-6-3/4,FEM SWVL CONNECT 76RB-3/4-6,ADAPTER,AIR BRAKE

149

7HB23606

60

HOSE,AIR BRAKE,3/8,225 PSI

154

7HB23606

65

HOSE,AIR BRAKE,3/8,225 PSI

USE 1 @ 65"

HOSE,AIR BRAKE,3/8,225 PSI

USE 1 @ 65"

155

7HB23606

65

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 57

ID0727666

Pneumatic Assembly - Detail C BILL OF MATERIAL: 0TRLR16055

166

23

12 113

114 101 14

100

165

109 107

160

11

140 106

105

129 103

01

137

Page 58

ID0727681

Pneumatic Assembly - Detail C BILL OF MATERIAL: 0TRLR16055

REF NO. 11 12 14 23 100 101 103 105 106 107 109 113 114 129

PART NUMBER 0TRLR17031 0TRLR17027 8HV30004 8HA50108-128 0PE40005 8AA10404 8AA01806 8AL10806 8AL41208 8PB40604 8PN40008 8PT80404 8TA10808 7HB03608-Blue

QTY 1 2 1 1 1 1 2 3 1 1 1 1 1 63

137

7HB03608-Red

190

TUBE,NYLON,1/2"OD 150 PSI,RED

USE 1 @ 190”

140

7HB03612-Black

45

TUBE,NYLON,3/4"OD 150PSI,BLACK

USE 1 @ 45”

VS369PTCR-4-4,PTC MALE 90 ELB

DESCRIPTION VALVE, SPRING BRAKE CONTROL VALVE,DRAIN,AIR TANK,1/4"NPTM VALVE,CHECK, .5 NPT FEM,5 PSI HOSE ASSY,WEATHRHED H243 OR EQ ELBOW,PIPE,SPL,PLATED STL,RED. VS68PTC-4-4,PTC MALE CONNECTOR VS68PTC-4-4,PTC MALE CONNECTOR VS369PTCR-8-6,PTC MALE 90 ELB VS269NTA-12-08, MALE 90 ELBOW 5406-6-4,BUSHING,PIPE,STEEL, .5X.25 NPT 5404-8-8,NIPPLE,PIPE,1/2 2225P-4-4,MALE RUN TEE,BRASS .25 NPT MXF FTX-8-8, MALE CONNECTOR

REMARKS

TUBE,NYLON,1/2"OD 150 PSI,BLUE

USE 1 @ 63”

160

8AL10404

7

165

7HB00204

160

TUBE,NYLON,1/4 150PSI,W'HEAD

USE 1 @ 160”

166

7HB00204

162

TUBE,NYLON,1/4 150PSI,W'HEAD

USE 1 @ 162”

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 59

ID0727681

Pneumatic Assembly - View 3 BILL OF MATERIAL: 0TRLR16055

1 119

DETAIL D

102

136

139

119 31

9

28 26

01

Page 60

ID0727674

Pneumatic Assembly - View 3 BILL OF MATERIAL: 0TRLR16055

REF NO. 1 9 26 28 31 102 119

PART NUMBER 0TRLR17020 0TRLR17032 8FW21105 8HH51256 8LN51105 8AA01804 8AL10804

QTY 1 1 2 2 2 2 8

136

7HB03608-Blue

139

7HB03608-Red

DESCRIPTION KIT, HEIGHT, CONTROL F/TRLR VALVE, AIR, MANUAL DUMP WASHER,FLAT.3125N ZN.PLTD SCREW,CAP,HX.HD.5/16-18X 1-1/4 NUT,HEX LOCK .3125-18 UNC2B VS68PTC-4-4,PTC MALE CONNECTOR VS369PTCR-8-4,PTC MALE 90 ELB

REMARKS

114

TUBE,NYLON,1/2"OD 150 PSI,BLUE

USE 1 @ 114”

80

TUBE,NYLON,1/2"OD 150 PSI,RED

USE 1 @ 80”

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 61

ID0727674

Pneumatic Assembly - Detail D BILL OF MATERIAL: 0TRLR16055

144 142

145 145 143

150

142

144

143

5 104 112

140

13 2 3

105

29

27

134

135

119

121

129

123 133 121 119

119 124 120

125

128

121

01

Page 62

ID0727687

Pneumatic Assembly - Detail D BILL OF MATERIAL: 0TRLR16055

REF NO. 2 3 5 13 27 29 104 105 112 119 120 121 123

PART NUMBER 0TRLR17051 0TRLR17052 0TRLR17050 0TRLR17026 8FW21106 8HH51305 8AA41212 8AL10806 8PP80012 8AL10804 8AR10804 8AT70808 7HB03608-Blue

QTY 1 2 1 1 26 5 1 3 1 8 1 7 21

DESCRIPTION ABS,POWER CABLE,3FT,4CONDUCTOR ABS, SENSOR EXTENION CABLE, W/PLUG ABS, ECU/SINGLE MODULATOR VALVE VALVE, PRESSURE PROTECT, .80PSI WASHER,FLAT,.375N ZN PLTD SCREW,CAP,HX.HD. .375-16X 1" 68NTA-12-12,NTA MALE CONNECTOR VS369PTCR-8-6,PTC MALE 90 ELB 211P-12,PLUG,PIPE,3/4"NPT MALE VS369PTCR-8-4,PTC MALE 90 ELB VS371PTCR-8-4,PTC MALE RUN TEE VS364PTC-8,PTC UNION TEE TUBE,NYLON,1/2"OD 150 PSI,BLUE

USE 1 @ 21"

124

7HB03608-Blue

26

TUBE,NYLON,1/2"OD 150 PSI,BLUE

USE 1 @ 26"

REMARKS

125

7HB03608-Blue

3

TUBE,NYLON,1/2"OD 150 PSI,BLUE

USE 1 @ 3"

128

7HB03608-Blue

55

TUBE,NYLON,1/2"OD 150 PSI,BLUE

USE 1 @ 55"

129

7HB03608-Blue

63

TUBE,NYLON,1/2"OD 150 PSI,BLUE

USE 1 @ 63"

133

7HB03608-Blue

5

TUBE,NYLON,1/2"OD 150 PSI,BLUE

USE 1 @ 5"

134

7HB03608-Blue

8

TUBE,NYLON,1/2"OD 150 PSI,BLUE

USE 1 @ 8"

135

7HB03608-Blue

130

TUBE,NYLON,1/2"OD 150 PSI,BLUE

USE 1 @ 130" USE 1 @ 45"

140

7HB03612-Black

45

TUBE,NYLON,3/4"OD 150PSI,BLACK

142 143 144 145

0PE40002 8AS10006 8AS20612 8AS31206

8 24 24 24

ELBOW, PIPE, STREET, PLTD STL .375 67RBSG-6,SPRING & NUT,AIRBRAKE 66RBSV-6-3/4,FEM SWVL CONNECT 76RB-3/4-6,ADAPTER,AIR BRAKE

150

7HB23606

20

HOSE,AIR BRAKE,3/8,225 PSI

USE 1 @ 20"

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 63

ID0727687

Pneumatic Assembly - View 4 BILL OF MATERIAL: 0TRLR16055

REAR AXLE BRAKE CYLINDERS

150

156

CENTER AXLE BRAKE CYLINDERS 152

146

146 153

151

157 FRONT AXLE BRAKE CYLINDERS

147

148

154

149

155

01

Page 64

ID0728139

Pneumatic Assembly - View 4 BILL OF MATERIAL: 0TRLR16055

REF NO. 146

PART NUMBER 7HB23606

QTY 100

147

7HB23606

100

HOSE,AIR BRAKE,3/8,225 PSI

USE 1 @ 100"

148

7HB23606

60

HOSE,AIR BRAKE,3/8,225 PSI

USE 1 @ 60"

DESCRIPTION HOSE,AIR BRAKE,3/8,225 PSI

REMARKS USE 1 @ 100"

149

7HB23606

60

HOSE,AIR BRAKE,3/8,225 PSI

USE 1 @ 60"

150

7HB23606

20

HOSE,AIR BRAKE,3/8,225 PSI

USE 1 @ 20"

151

7HB23606

20

HOSE,AIR BRAKE,3/8,225 PSI

USE 1 @ 20"

152

7HB23606

30

HOSE,AIR BRAKE,3/8,225 PSI

USE 1 @ 30"

153

7HB23606

30

HOSE,AIR BRAKE,3/8,225 PSI

USE 1 @ 30"

154

7HB23606

65

HOSE,AIR BRAKE,3/8,225 PSI

USE 1 @ 65"

155

7HB23606

65

HOSE,AIR BRAKE,3/8,225 PSI

USE 1 @ 65"

156

7HB23606

45

HOSE,AIR BRAKE,3/8,225 PSI

USE 1 @ 45"

157

7HB23606

45

HOSE,AIR BRAKE,3/8,225 PSI

USE 1 @ 45"

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 65

ID0728139

Enclosure Assembly - View 1 BILL OF MATERIAL: 51MP3370

22

13 20 44

DETAIL A 16

12

19

9

21 6

20 14 3

01

13

10

Page 66

ID0727322

Enclosure Assembly - View 1 BILL OF MATERIAL: 51MP3370

REF NO. 3 6 9 10 12 13 14 16 19 20 21 22 44

PART NUMBER 51MP3433 51MP3373 51MP3463 51MP3464 51MP3467 51MP3468 51MP3469 51MP3474 51MP3488 51MP3358 51MP3492 51MP3379 51MP3359

QTY 1 1 2 1 1 2 1 1 1 2 1 1 1

DESCRIPTION PLENUM,MUD PUMP,MTU,T4F,M500 PLENUM,GENSET,T4F COVER PANEL,ENCL,SIDE,UPPER COVER PANEL,ENCL,END,LOWER LEFT DOOR,WELDMENT,ENCL. RIGHT DOOR,WELDMENT,ENCL. COVER PANEL,ENCL,SIDE,LOWER PANEL,COVER,ENCLOSURE,GENSET ENCLOSURE,WELDMENT M-500T3/T4F LEFT DOOR,WELDMENT,W/ INTAKE RIGHT DOOR,WELD W/ONE INTAKE KIT,FOAM INSTALL,ENCL,T4F RIGHT DOOR,WELDMENT,W/INTAKE

REMARKS

NOT SHOWN: 25 32

60MP3484 8EN88107

9 4

INSULATION,FIBERGLASS,2X24X48 FASTENER,LATCH

FOOTNOTES: NOTE:

01

Page 67

ID0727322

Enclosure Assembly - Detail A BILL OF MATERIAL: 51MP3370

27

40

29

28

26

39

35

30

41

1

33 31 37

42

01

Page 68

ID0727316

Enclosure Assembly - Detail A BILL OF MATERIAL: 51MP3370

REF NO. 1 26 27 28 29 30 31 33 35 37 39 40 41 42

PART NUMBER 20000768 7RB20006 7RB20006 8EN88103 8EN88104 8EN88105 8EN88106 8FW21105 8FW21108 8HH51255 8HH51408 8LN51010 8HN85191 8LN51108

QTY 16 74.50 231.50 4 8 8 8 79 24 51 12 16 51 12

DESCRIPTION SCREW, SELF-TAPPING - #8

REMARKS

BAR,STEEL,ROUND,5/16 DIA

USE 4 @ 18 5/8"

BAR,STEEL,ROUND,5/16 DIA

USE 4 @ 57 7/8'

LATCH,T-HNDL,REC,STUD MNT,LOCK ROD,HOLDER MOUNT,KEEPER,.3125 ROD GUIDE ROLLER,ROD WASHER,FLAT.3125N ZN.PLTD WASHER,FLAT,.5N,ZN.PLTD SCREW,CAP,HX.HD..3125-18X 1" SCREW,CAP,HX.HD. .5-13 X 1.75 ZN PLTD NUT,HEX LOCK 10-24 STAINLESS U-NUT,EXTRUDED,5/16-18 25/BOX NUT,HEX LOCK .5-13 UNC2B

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 69

ID0727316

Enclosure Assembly - View 2 BILL OF MATERIAL: 51MP3370

46 45

33

33 43

11

46

17 2

18

24

7 23

34

38

4

33

36

8 5 33 36

01

Page 70

ID0727323

Enclosure Assembly - View 2 BILL OF MATERIAL: 51MP3370

REF NO. 2 4 5 7 8 11 17 18 23

PART NUMBER 51MP3371 51MP3434 51MP3435 51MP3374 51MP3375 51MP3372 51MP3377 51MP3378 51MP3511

QTY 1 1 1 1 1 1 1 1 1

DESCRIPTION ROOF PANEL,ENGINE,ENCLOSUR,T4F COVER,PLENUM TOP RAD MTU T4F DEFLECTOR,PLENUM,MPE,T4F COVER,PLENUM,TOP,GENSET,T4F DEFLECTOR,PLENUM,GENSET,T4F PANEL,ROOF,END,ENCLOSURE,T4F RETAINER,INSULATION,ROOF,GEN RETAINER,INSULATION,ROOF,END RETAINER,INSULATION,ROOF,MTU

REMARKS

24 33 34 36 38 43 45 46

60MP3480 8FW21105 8FW21106 8HH51251 8HH51305 51MP3476 8EH51514 8HN51105

97 79 10 24 10 1 2 4

SEAL, RUBBEER, H-SHAPE

USE 1 @ 97"

WASHER,FLAT.3125N ZN.PLTD WASHER,FLAT,.375N ZN PLTD SCREW,CAP,HX.HD,5/16-18X 1/2" SCREW,CAP,HX.HD. .375-16X 1" BRACKET,PIPE SUPPORT VIBRATION MOUNT,5/16-18 UNC NUT,HEX, .3125-18 UNC ZN PLTD

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 71

ID0727323

Notes:

Page 72

Power Generation Table of Contents Engine Assembly - View 1 .........................74 Engine Assembly - Detail A .......................76 Engine Assembly - Detail B .......................78

Engine Assembly - Detail C.......................80 Engine Assembly - Detail D.......................82 Generator Assembly ...................................84

Page 73

Engine Assembly - View 1 BILL OF MATERIAL: 51MP3453

1

56

17

57

83

DETAIL A

DETAIL B

12 DETAIL D 4 11

13

32 42 34

2 42

DETAIL C

43

81

75

01

Page 74

ID0736106

Engine Assembly - View 1 BILL OF MATERIAL: 51MP3453

REF NO. 1 2 4 11 12 13 17 32 34 42 43 56 57 75 81

PART NUMBER 25-612 33MP3311 50MP3403 51MP3310 51MP3405 51MP3406 51MP3422 8FW21112 8FW22112 8HH51559 8HH51669 8NG28044 8NG40030 8OA60027 8TL80812

QTY 6 6 6 2 1 1 8 8 16 6 1 1 1 1

DESCRIPTION CAP, RAIN - 5" WASHER,SNUBBING,UNIVERSAL DISC,ENGINE MOUNT VIBRATION MOUNT,UNIVERSAL TYPE MOUNT,ENGINE REAR MTU T4F MOUNT,ENGINE FRONT MTU T4F STACK,EXHAUST M-500PD MTU T4F WASHER,FLAT,.75N,ZN.PLTD WASHER,FLAT,3/4W,ZN.PLTD SCREW,CAP,HX.HD,.75-10X 2" ZN PLTD SCREW,CAP,HX.HD.1-8X 5" ZN PLTD CLAMP,GUILLOTINE 5" ENGINE,MTU 482HP 6R1300 ADAPTER,STR,26MM MALE X 3/4" 6500-08-12,90 DEG ELBOW -08

REMARKS REFERENCE

83

51MP3514

40

SEAL,TRIM-LOK 6100B3X1/4C

USE 1 @ 40"

1

FILTER,OIL 6R1300 FILTER,AIR,SECONDARY 6R1300 FILTER,AIR,PRIMARY 6R1300 FILTER,FUEL 6R1300 ELEMENT,FILTER,P79 F/W SEPERAT FILTER,DEF MTU SWITCH,TEMP.,250 DEG.R,DEUTSCH

FOR REF. NO. 57 FOR REF. NO. 57 FOR REF. NO. 57 FOR REF. NO. 57 FOR REF. NO. 57 FOR REF. NO. 57

SEE NOT SHOWN

NOT SHOWN:

101

8NG60020-23 8NG60020-20 8NG60020-21 8NG60020-22 8NG47000-27 8NG60020-24 8EP65408

FOOTNOTES: NOTE:

01

Page 75

ID0736106

Engine Assembly - Detail A BILL OF MATERIAL: 51MP3453

91 93

90 98 24 95

96 30

86

30 45

39 85

55 46

30

70 84 3

69

8

26

30

68

5 9

46

55

36 67

6 79

79 7 29 38

01

Page 76

ID0736102

Engine Assembly - Detail A BILL OF MATERIAL: 51MP3453

REF NO. 3 5 6 7 8 9 24 26 29 30 36 38 39 45 46 55 67 68 69 70 79 84 85 86 90 91 93 95 96 98

PART NUMBER 40MP3423 50MP3427 50MP3428 50MP3429 50MP3431 50MP3436 60MP3525 8DS16000 8FW21106 8FW21107 8HH51253 8HH51306 8HH51360 8HH65359 8HH82321 8LN52109 8NG70001-01 8NG70001-02 8NG70008C 8NG70018 8SM12502 8NG70003 8NG70008C-01 8NG70008C-02 8PH20059 8SH95355 8OA31212 8OL31210 8HO24202 8HO24502

QTY 1 1 1 1 1 1 1 1 2 68 1 6 8 12 24 24 1 1 4 1 1 1 1 2 1 1 2 2

DESCRIPTION BRAKE,CLUTCH,FOR 2" DIA SPLINE ARM, WELDMENT,CLUTCH THROW OUT CYLINDER MOUNT, CLUTCH, INNER CYLINDER MOUNT, CLUTCH, OUTER FLANGE, COMPANION, Q5450DPT WASHER, CLUTCH ARM RETAINER, MOUNT,CLUTCH ENGAGE P-600 T4F DRIVE SHAFT,1810 SERIES,13.40" WASHER,FLAT,.375N ZN PLTD WASHER,FLAT,.4375N,ZN.PLTD SCREW,CAP,HX.HD.5/16-18X 3/4" SCREW,CAP,HX.HD. .375-16X 1.25" SCREW,CAP,HX.HD.7/16-14X 2-1/4 SCREW,CAP, HX HD M10X1.5X35MM SCREW-CAP,HX HD.7/16-20X 1-3/4 NUT,HEX,LOCK,7/16-20 UNF2B,GR8 SHAFT-CLUTCH RELEASE, SPLINED ARM ASSY., SHAFT, FOR CLUTCH TRANSMISSION,FRO16210C 10 SPD CLUTCH, EATON, 308925-82 SHIM, WASHER, 5/8 X 3/8 X 1/8 BEARING-PILOT,F/RTX16710B TRAN LEVER,SHIFT ASM EATON SELECTOR,RANGE AND FITTINGS PUMP,HYD,GEAR,14CC,LH,SAE A SCREW,CAP,SOC HD M10X1.5X35MM 12-12-F5OLO,STR THRD CONNECTOR 12-10-C5OLO,STR THRD ELBOW 90 FITTING,HOSE END,1JC43-12-12 FITTING,HOSE END,1J943-12-12

REMARKS

REFERENCE REFERENCE

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 77

ID0736102

Engine Assembly - Detail B BILL OF MATERIAL: 51MP3453

31

54

40

38

33

53

41

01

31

14 104

Page 78

ID0736000

Engine Assembly - Detail B BILL OF MATERIAL: 51MP3453

REF NO. 14 31 31 33 38 40 40 41 41 53 54 54 104

PART NUMBER 51MP3410 8FW21108 8FW22107 8FW22106 8HH51306 8HH51408 8HH65462 8HH51409 8HH75462 8LN51106 8LN51108 8HN65113 30-1260-6141

QTY 1 8 6 10 6 2 2 2 2 4 4 2 4

DESCRIPTION HOLDER,DEF TANK 95L M500-PD T4 WASHER,FLAT,.5N,ZN.PLTD WASHER,FLAT,7/16W,ZN PLTD WASHER,FLAT,.375W,ZN PLTD,SAE J488 SCREW,CAP,HX.HD. .375-16X 1.25" SCREW,CAP,HX.HD. .5-13 X 1.75 ZN PLTD SCREW,CAP,HX HD,M14X2.00X50MM SCREW,CAP,HX.HD. .5-13 X 2" ZN PLTD SCREW,CAP,HX HD,M14X1.5X50MM NUT,HEX LOCK .375-16 UNC2B NUT,HEX LOCK .5-13 UNC2B NUT,HEX,M14X2.0P WASHER, LOCK - M14

REMARKS ENDS WITH: S/N M500PDH-22 BEGINS WITH: S/N M500PDH-23

ENDS WITH: S/N M500PDH-22 BEGINS WITH: S/N M500PDH-23 ENDS WITH: S/N M500PDH-22 BEGINS WITH: S/N M500PDH-23 ENDS WITH: S/N M500PDH-22 BEGINS WITH: S/N M500PDH-23 BEGINS WITH: S/N M500PDH-23

NOT SHOWN: 44 58 59 60 61 62 63 64 65 66

8HH65308 8NG40030-06 8NG40030-07 8NG40030-08 8NG40030-09 8NG40030-10 8NG40030-11 8NG47000-07 8NG47000-08 8NG47000-09

2 -

SCREW,CAP, HX HD M8X1.25X30MM ENGINE,MTU 482HP 6R1300 ENGINE,MTU 482HP 6R1300 ASSY,SCR DEF RET,DOSAGE-TANK ASSY,SCR DEF RET,DOSAGE-TANK ASSY,SCR DEF RET,DOSAGE-TANK ASSY,SCR DEF LINE PUMP-DOSAGE DEF TANK MOUNT DEF TANK, 95L DEF SUPPLY UNIT

REFERENCE REFERENCE REFERENCE REFERENCE REFERENCE REFERENCE REFERENCE REFERENCE REFERENCE

FOOTNOTES: NOTE:

01

Page 79

ID0736000

Engine Assembly - Detail C BILL OF MATERIAL: 51MP3453

71 48

74

25 73

50 23 50

103

73 103

49

21 19

50

20 47

77

88 47

87

22

77

10 82 99

89 102 80

100 96

92

94

01

97

80

Page 80

ID0736104

Engine Assembly - Detail C BILL OF MATERIAL: 51MP3453

REF NO. 10

PART NUMBER 51MP1566

QTY 1

DESCRIPTION TUBE, DIP, FUEL, STAINLESS

REMARKS

19

7HB13710

86

HOSE, HYDRAULIC,.625", 1750 PSI

USE 1 @ 86"

20

7HB13710

125

HOSE, HYDRAULIC,.625", 1750 PSI

USE 1 @ 125"

21

7HB53508

76

HOSE,HYDRAULIC,.5",4250 PSI

USE 1 @ 76"

22

7HB53508

95

HOSE,HYDRAULIC,.5",4250 PSI

USE 1 @ 95"

23

7HB53508

30

HOSE,HYDRAULIC,.5",4250 PSI

USE 1 @ 30"

25 47 48 49 50 71 73 74 77 80 82 87 88 89 92 94 96 97

8CL11024 8HO14201 8HO14501 8HO23201 8HO23501 8NG70022-2 8OA10808 8OA31010 8OL71010 8TA61012 99MC1566 8PC40012 30-1030-5094 8NP80242 8OA11212 8OL11212 8HO24202 8HO24301

2 2 1 3 3 3 1 2 2 1 1 1 1 1 1 2 1

CLAMP, HOSE, WORM DRIVE, NO.16 FITTING,HOSE END,1JC26-10-10 FITTING,HOSE END,1J926-10-10 FITTING,HOSE END,1JC43-8-8 FITTING,HOSE END,1J943-8-8 KIT,COOLER INSTALLATION 8-8-FLO,ORFS MALE CONNECTOR 10-10-F5OLO,STR THRD CONNECTOR 10-10-ELO,UNION ELBOW,90,MALE 10-12F5BU-S,.641DRILL STR THRD TUBE, DIP, FUEL, STAINLESS COUPLING,PIPE 3/4 5000-12 BREATHER, .75"NPT DECAL,ULTRA LOW SULFUR DIESEL 12-12-FLO,ORFS MALE CONNECTOR 12-12-CLO,MALE PIPE ELBOW 90 FITTING,HOSE END,1JC43-12-12 FITTING,HOSE END,1J743-12-12

99

7HB53012

138

HOSE,HYDRAULIC,.75",3100 PSI

ENDS WITH: S/N M500PDH-21 USE 1 @ 138"

100

7HB53012

154

HOSE,HYDRAULIC,.75",3100 PSI

USE 1 @ 154"

1 2

GAUGE,FUEL SENDER 23" LONG 8-8-F5OLO,STR THRD CONNECTOR

102 103

8PG60003 8OA30808

REFERENCE

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 81

ID0736104

Engine Assembly - Detail D BILL OF MATERIAL: 51MP3453

49

37

28

73 76 49

52

51

27

18 72

35

01

Page 82

ID0736050

Engine Assembly - Detail D BILL OF MATERIAL: 51MP3453

REF NO. 18 27 28 35 37 49 51 52 72 73 76

PART NUMBER 50MP3453 8FW21104 8FW21105 8HH51206 8HH51257 8HO23201 8LN51104 8LN51105 8NG70022-4 8OA10808 8OL10808

QTY 1 3 4 3 2 3 3 2 3 1

DESCRIPTION PLATE, MOUNTING, TRANS. FILTER WASHER,FLAT,.25N ZN,PLTD WASHER,FLAT.3125N ZN.PLTD SCREW,CAP,HX.HD,1/4-20X 1-1/4" SCREW,CAP,HX.HD.5/16-18X 1-1/2 FITTING,HOSE END,1JC43-8-8 NUT,HEX LOCK .25-20 UNC2B NUT,HEX LOCK .3125-18 UNC2B KIT, OIL FILTER ASSEMBLY 8-8-FLO,ORFS MALE CONNECTOR 8-8-CLO,MALE PIPE ELBOW 90

REMARKS

FILTER, IN COOLER CIRCUIT

FOR REF. NO. 72

REFERENCE; SEE NOT SHOWN

NOT SHOWN: 8NG70005-03

-

FOOTNOTES: NOTE:

01

Page 83

ID0736050

Generator Assembly BILL OF MATERIAL: 51MP3496

1

3 2

21

4

19

10

8

9

7

6 17

15

5

20 14

12

11

13

16 18

01

Page 84

ID0728750

Generator Assembly BILL OF MATERIAL: 51MP3496

REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

PART NUMBER 8EG30011 51MP3380 8NG28026 8NG28030 51MP1566 8TA61012 8OL11006 8PC40006 8PN11306 8CL11012 8FW21108 8HH51407 8LN51108 51MP3502 51MP3503 8FW21106 8FW21107 8HH51301 8HH51360 8HN51107 8NG28042

QTY 1 1 1 1 2 2 2 2 2 4 12 6 6 2 1 6 4 6 2 2 1

DESCRIPTION GENERATOR,180KW PRIME,DUALVOLT EXHAUST,ENCLOSURE,GEN.,WELDMNT CAP,RAIN,FOR 4" EXHAUST CLAMP,SEAL,EXHAUST,4"OD TUBE, DIP, FUEL, STAINLESS 10-12F5BU-S,.641DRILL STR THRD 10-6-CLO,MALE PIPE ELBOW 90 5000-6 COUPLING,PIPE 3/8" NIPPLE,COMBINATION, BRASS CLAMP, HOSE, WORM DRIVE, NO.6 WASHER,FLAT,.5N,ZN.PLTD SCREW,CAP,HX.HD. .5-13 X 1.5 ZN PLTD NUT,HEX LOCK .5-13 UNC2B PANEL,SIDE,GENSET,NARROW PANEL,BOTTOM,GENSET,SHORT WASHER,FLAT,.375N ZN PLTD WASHER,FLAT,.4375N,ZN.PLTD SCREW,CAP,HX.HD.3/8-16X 1/2" SCREW,CAP,HX.HD.7/16-14X 2-1/4 NUT,HEX, .4375-14 UNC ZN PLTD CLAMP,GUILLOTINE 4"

REMARKS SEE NOT SHOWN

FILTER, AIR, OUTER FILTER,FUEL,PRIMARY QSL9 T4F LUBE FILTER,CUMMINS QSB 6.7 T3 FILTER, AIR, INNER FILTER,FUEL,SECONDARY QSL9 T4F

FOR REF. NO. 1 FOR REF. NO. 1 FOR REF. NO. 1 FOR REF. NO. 1 FOR REF. NO. 1

NOT SHOWN: 8NG46001-05 8NG30012-52 8NG42001-03 8NG46001-04 8NG30012-53

-

FOOTNOTES: NOTE:

01

Page 85

ID0728750

Notes:

Page 86

Shaker Section Table of Contents Shaker Assembly .........................................88

Page 87

Shaker Assembly BILL OF MATERIAL: 51MP8403

12

17

6

4

7

5

14 10

5 1

9 15

8 14

11

10

16

11

16 11 13

01

Page 88

ID0737264

Shaker Assembly BILL OF MATERIAL: 51MP8403

REF NO. 1 4 5 6 7 8 9 10 11 12 13 14 15 16 17

PART NUMBER 15MP5038 71MC8425 8FW21108 8FW21112 8HH51406 51MP8411 51MP8412 51MP8413 8FW21104 8HH51557 8HH51205 8HH51206 8LN51108 8LN51104 8LW91112

QTY 2 2 16 16 8 1 1 2 22 16 3 8 8 11 16

DESCRIPTION SHAKER,DERRICK,HYPERPOOL,4PNL SPLASH GUARD,SHAKER OUTLET WASHER,FLAT,.5N,ZN.PLTD WASHER,FLAT,.75N,ZN.PLTD SCREW,CAP,HX.HD..5-13 X 1.25 ZN PLTD SEAL,SPLASH,RUBBER,WEIR BOX MOUNTING STRIP,SEAL,LONG MOUNTING STRIP,SEAL,SHORT WASHER,FLAT,.25N ZN,PLTD SCREW,CAP,HX.HD .75-10X 1.5" ZN PLTD SCREW,CAP,HX.HD, .25-20X 1" SCREW,CAP,HX.HD,1/4-20X 1-1/4" NUT,HEX LOCK .5-13 UNC2B NUT,HEX LOCK .25-20 UNC2B WASHER,LOCK,NORDLOCK .75"

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 89

ID0737264

Notes:

Page 90

Piping Section Table of Contents Piping Assembly...........................................92 Supercharger ................................................94 Centrifugal Pump .........................................96 Mix/Clean Tank - View 1 .............................98 Mix/Clean Tank - Detail A........................ 100 Mix/Clean Tank - Detail B........................ 102 Mix/Clean Tank - Detail C........................ 104 Mix/Clean Tank - Detail D........................ 106 Hopper Assembly...................................... 108

Wash Wand Assembly..............................110 Water Inlet Piping.......................................112 Weir Box.......................................................114 Desilter - View 1 .........................................116 Desilter - Detail A .......................................118 Desilter - Detail B ...................................... 120 Centrifugal Pump ...................................... 122 Cone Manifold............................................ 124

Page 91

Piping Assembly BILL OF MATERIAL: 51MP5229

3

2

4

5

1

01

Page 92

ID0737049

Piping Assembly BILL OF MATERIAL: 51MP5229

REF NO. 1 2 3 4 5

PART NUMBER 51MP5223 51MP5234 51MP5230 51MP5231 51MP5232

QTY 1 1 1 1 1

DESCRIPTION PIPING,SUPERCHARGE,M-500P PIPING,MIX/CLEAN TANK,M-500PD PIPING,IN/WEIR BOXES,M-500PD PIPING,INLET/FILL,M-500PD PIPING,DESILT CONES,M-500PD

REMARKS

NOT SHOWN: 6 7 8 9

50MP5501 40MP5326 60MP5502 591014

2 1 4 1

HOSE,ASM.-TRSHPMP 4"X50'LAYFLT 50' COUPLER-CAMLOCK 4"MALE TO MALE HOSE ASM.3"X 25FT.W/ 3" HAMMER UNION KIT,TEST,SLURRY,HDD,FLUID

FOOTNOTES: NOTE:

01

Page 93

ID0737049

Supercharger BILL OF MATERIAL: 51MP5223

18 16

10

14

6

9

10 12

9

9

9 12 15 7 19

3 8

11

2

13

12 9

9 20 16 9 21 16 5 17 1

4

01

Page 94

ID0728926

Supercharger BILL OF MATERIAL: 51MP5223

REF NO. 1

PART NUMBER 7BP20096

QTY 16

DESCRIPTION PIPE,STEEL,BLK, 6" STD

REMARKS USE 1 @ 16”

2

7BP20096

22.50

PIPE,STEEL,BLK, 6" STD

USE 1 @ 22.50”

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

51MP5223-03 8PE98096 14MP5116 51MP5214 8CH25132 8CH32132 8FW21112 8HH51564 8HH51569 8LN51112 8LW51112 8PC92030 8PF11080 8PF11096 8PF11098 8PF17096 8PF18080 40MP4460 8HH51565

1 1 1 1 1 1 56 16 8 24 8 1 1 3 1 1 1 1 8

PIPE,STEEL,BLK, 6" STD ELBOW,PIPE,WELDTYPE,90 DEG,6" VALVE, BUTTERFLY, 6" WAFER W/LEVER PUMP,CENTRIFUGAL,ASM,9.5" IMP 634*B*2*AL,CAP,KAMLOK 633*A*2*AL,ADAPTER,KAMLOK WASHER,FLAT,.75N,ZN.PLTD SCREW,CAP,HX.HD..75-10X 3.25" ZN PLTD SCREW,CAP,HX.HD.3/4-10X 5" NUT,HEX LOCK .75-10 UNC2B WASHER,LOCK,SPLIT .75" REDUCER,CONCEN,6 X 5,BUTTWELD FLANGE,PIPE,5",WELD/SLIP-ON FLANGE,PIPE,6",WELD/SLIP-ON FLANGE,PIPE,WELD/SLIP ON,6" EXPANSION JOINT,6"X6"L,150#FLG GASKET,PIPE FLG,5",CLASS 150 GASKET-FLANGE .5" TK.BUNA-N SCREW,CAP,HX.HD..75-10X 3.5" ZN PLTD

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 95

ID0728926

Centrifugal Pump BILL OF MATERIAL: 51MP5214

2 3 10

7

5

5 4

12

6

9

11 8

9 13

1

01

Page 96

ID0729261

Centrifugal Pump BILL OF MATERIAL: 51MP5214

REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13

PART NUMBER 51MP5215 51MP5212 8MP30034 8MP30009-EE 8CS31021 8CS31022 8FW21107 8HH51358 8FW21110 8HH51253 8HH51410 8HH51511 8LN51110

QTY 1 1 1 1 2 1 4 4 8 4 4 4 4

DESCRIPTION BASE,MOTOR/PUMP,WELDMENT GUARD,COUPLING,PUMP PUMP,CNTFGL, 6X5X11, 9.5" IMP MOTOR,ELEC,25HP,1800,284T,TEFC HUB,#9,1.875" SUREFLEX ELEMENT,#9,SUREFLEX WASHER,FLAT,.4375N,ZN.PLTD SCREW,CAP,HX.HD.7/16-14X 1-3/4 WASHER, FLAT,.625N,ZN PLT SCREW,CAP,HX.HD.5/16-18X 3/4" SCREW,CAP,HX.HD..5-13 X 2.25 ZN PLTD SCREW,CAP,HX.HD..625-11X 2.5" ZN PLTD NUT,HEX LOCK .625-11 UNC2B

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 97

ID0729261

Mix/Clean Tank - View 1 BILL OF MATERIAL: 51MP5234

25

21

35

21

DETAIL B 26

DETAIL A

49 67

2

DETAIL C 48 DETAIL D 43

01

1

Page 98

ID0737037

Mix/Clean Tank - View 1 BILL OF MATERIAL: 51MP5234

REF NO. 1

PART NUMBER 7BP20096

QTY 129

DESCRIPTION PIPE,STEEL,BLK, 6" STD

REMARKS USE 1 @ 129”

2

7BP50064

128

PIPE,STEEL,BLK 4" XS

USE 1 @ 128”

21 25 26 35 43 48 49 67

8FW21106 8HH51305 8HH51315 8LN51106 8PC92009 8PE98096 8PE99164 99MC5236

6 4 1 1 1 1 6 1

WASHER,FLAT,.375N ZN PLTD SCREW,CAP,HX.HD. .375-16X 1" SCREW,CAP,HX.HD.3/8-16X 3-1/2" NUT,HEX LOCK .375-16 UNC2B REDUCER,CONCEN,12 X 6,BUTTWELD ELBOW,PIPE,WELDTYPE,90 DEG,6" ELBOW,PIPE,WELDTYPE,90DEG 4" SUPPORT, MIX HOPPER, MCR-10000

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 99

ID0737037

Mix/Clean Tank - Detail A BILL OF MATERIAL: 51MP5234

60 63 66

14

13

68

39 62 3 42

10

40

49

49

01

Page 100

ID0737038

Mix/Clean Tank - Detail A BILL OF MATERIAL: 51MP5234

REF NO. 3

PART NUMBER 0PT40003

QTY 1

10

7BP50064

DESCRIPTION TEE,PIPE,SPL,PLATED STL 3/4"

REMARKS

6

PIPE,STEEL,BLK 4" XS

USE 1 @ 6”

13

50MP5251

1

WAND ASM, WASH, MIX HOPPER

14 39

7HB13012 8PB41204

112 1

5406-12-4,BUSHING,PIPE,STEEL,

40

7BP50064

6

PIPE,STEEL,BLK 4" XS

1 6 1 1 1 1 2

HALF COUPLING,3/4 NPT,STD ELBOW,PIPE,WELDTYPE,90DEG 4" GAUGE-PRESSURE W/ ISOLATOR,MUD 100PSI NIPPLE,COMBINATION,STEEL,ZNPLT NIPPLE,PIPE,STEEL .25NPT X 2"L HOPPER, MIX, ASSEMBLY CLAMP, HOSE, WORM DRIVE, NO.12

42 49 60 62 63 66 68

8PC21012-1 8PE99164 8PG24004 8PN11312 8PN20402 99MC5230 8CL11021

HOSE,HYDRAULIC,3/4" SUCTION

USE 1 @ 112” USE 1 @ 6”

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 101

ID0737038

Mix/Clean Tank - Detail B BILL OF MATERIAL: 51MP5234

16

31

24 17 38

19

18

15

01

Page 102

ID0737039

Mix/Clean Tank - Detail B BILL OF MATERIAL: 51MP5234

REF NO. 15 16 17 18 19 24 31 38

PART NUMBER 70MC5201 70MC5330 70MC5330-C 70MC5330-I30 70MC5330-S56 8FW21112 8HH51561 8LN51112

QTY 2 2 2 2 2 56 8 24

DESCRIPTION STABILIZER, FOR 2-3/16" MA AGITATOR, MUD, VERT., MAX2000, CLAMP, CTX, 2-3/16" IMPELLER,30" DIA,W/ BUSHING 2.1875 SF QD SHAFT, AGITATOR, 2.1875" X 56" WASHER,FLAT,.75N,ZN.PLTD SCREW,CAP,HX.HD..75-10X 2.5" ZN PLTD NUT,HEX LOCK .75-10 UNC2B

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 103

ID0737039

Mix/Clean Tank - Detail C BILL OF MATERIAL: 51MP5234

29 8 49 23

9

51

6

51

7

37

44

30 55

57

65

37

23

50

46 55

11

28 23

4 47 37

01

Page 104

45

ID0737040

Mix/Clean Tank - Detail C BILL OF MATERIAL: 51MP5234

REF NO. 4 6

PART NUMBER 7BP50048 20MC4304

QTY 12 1

DESCRIPTION PIPE,STEEL,BLK 3" XS

7

7BP50064

2

PIPE,STEEL,BLK 4" XS

USE 1 @ 2”

8

7BP50064

12

PIPE,STEEL,BLK 4" XS

USE 1 @ 12”

9

7BP50064

1.19

PIPE,STEEL,BLK 4" XS

USE @ 1.19”

11 23 28 29 30 37 44 45 46 47 49 50 51 55 57 65

30MC5130 8FW21110 8HH51513 8HH51515 8HH51519 8LN51110 8PC92801 8PC92807 8PC92808 8PE94149 8PE99164 8PF11048 8PF11064 8PF16048 8PF17048 8PT90180

1 32 4 8 4 16 1 1 1 1 6 2 2 1 1 1

VALVE,BUTTERFLY TYPE,3",WAFER W/LEVER WASHER, FLAT,.625N,ZN PLT SCREW,CAP,HX.HD. .625-11X 3" ZN PLTD SCREW,CAP,HX.HD..625-11X 3.5" ZN PLTD SCREW,CAP,HX.HD.5/8-11X 5" NUT,HEX LOCK .625-11 UNC2B REDUCER, CONCEN, 5x4, BTTWELD REDUCER, CONCEN, 3X1-1/2,BTWLD REDUCER, CONCEN, 5X3,BUTTWELD ELBOW,PIPE,WELD TYPE,45 DEG ELBOW,PIPE,WELDTYPE,90DEG 4" FLANGE,PIPE,3",WELD/SLIP-ON FLANGE,PIPE,4",WELD/SLIP-ON FLANGE,PIPE,SPACER,3" EXPANSION JOINT,3"X6"L,150#FLG TEE,PIPE,WELDTYPE, 5" SCH. 80

REMARKS USE 1 @ 12”

GASKET, FLANGE .5TK, BUNA-N,F/4" FLANGE

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 105

ID0737040

Mix/Clean Tank - Detail D BILL OF MATERIAL: 51MP5234

33

52

24

20

38

12

24

33

38 64 5 54

27 69 22

34 24

36

70

01

Page 106

ID0737061

Mix/Clean Tank - Detail D BILL OF MATERIAL: 51MP5234

REF NO. 5 12 20 22 24 27 33 34 36 38 52 54 64 69 70

PART NUMBER 14MP5116 40MP4459 51MP5216 8FW21108 8FW21112 8HH51407 8HH51565 8HH51568 8LN51108 8LN51112 8PF11080 8PF11098 8PP10004 40MP4460 70MC5234

QTY 1 1 1 12 56 6 16 8 6 24 1 1 1 1 1

DESCRIPTION VALVE, BUTTERFLY, 6" WAFER W/LEVER GASKET-FLANGE, .5" TK. BUNA-N PUMP,CENTRIFUGAL,ASM,10.5" IMP WASHER,FLAT,.5N,ZN.PLTD WASHER,FLAT,.75N,ZN.PLTD SCREW,CAP,HX.HD. .5-13 X 1.5 ZN PLTD SCREW,CAP,HX.HD..75-10X 3.5" ZN PLTD SCREW,CAP,HX.HD..75-10X 4.5" ZN PLTD NUT,HEX LOCK .5-13 UNC2B NUT,HEX LOCK .75-10 UNC2B FLANGE,PIPE,5",WELD/SLIP-ON FLANGE,PIPE,WELD/SLIP ON,6" PLUG,PIPE, .25" PIPE,SQ.HEAD 150PSI GASKET-FLANGE .5" TK.BUNA-N PUMP SUCTION,WELDMENT,MCD-1000

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 107

ID0737061

Hopper Assembly BILL OF MATERIAL: 99MC5230

6

17 14

5

4 15

3 2 16

13 10 9 8 7 1 11 13 12

01

Page 108

ID0729094

Hopper Assembly BILL OF MATERIAL: 99MC5230

REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

PART NUMBER 8PT10064 99MC5232 14MP5115 8PF11064 99MC5233 70MC5231 8PB16432 99MC5246 8HV21032 8PN36432 99MC5247 473055 8PC30064 8HH51519 8FW21110 8LN51110 8HH51203

QTY 1 1 1 1 1 1 1 1 1 1 1 1 2 8 16 8 4

DESCRIPTION TEE,PIPE,BLACK 4" ADAPTER, BOTTOM, MIX HOPPER, VALVE, BUTTERFLY, 4" WAFER W/LEVER FLANGE,PIPE,4",WELD/SLIP-ON ADAPTER RING, MIX HOPPER, HOPPER,MIX,POLYETHYLENE,24" BUSHING,PIPE,REDUC. 4" X 2" JET, MUD, 1-1/2" ID, MCR-10000 VALVE,BALL,2" FULL PORT,BRONZE 600LB NIPPLE-VICTAULIC 4"GRV X 2"NPT VENTURI ASSEMBLY, MCR-10000 CLAMP ASM.-BEHINGER 4.50" ID COUPLER,4 FLEXIBLE, 2-BOLT SCREW,CAP,HX.HD.5/8-11X 5" WASHER, FLAT,.625N,ZN PLT NUT,HEX LOCK .625-11 UNC2B SCREW,CAP,HX.HD,.25-20X .75"

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 109

ID0729094

Wash Wand Assembly BILL OF MATERIAL: 50MP5251

5

2

3

1

4

6

01

Page 110

ID0719617

Wash Wand Assembly BILL OF MATERIAL: 50MP5251

REF NO. 1

PART NUMBER 7BP20006

QTY 20

2 3 4 5 6

8HV21008 8PB40806 8PC40006 0HP00012 50MP5256

1 1 1 1 1

DESCRIPTION PIPE,STEEL,BLK, 3/8" STD

REMARKS USE 1 @ 20”

VALVE,BALL .5 FULL PORT 5406-8-6,BUSHING,PIPE,STEEL, 5000-6 COUPLING,PIPE 3/8" NIPPLE,COMBINATION,BRASS ORIFICE, 3/16 DIA, 3/8 NPT

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 111

ID0719617

Water Inlet Piping BILL OF MATERIAL: 51MP5231

12

19 13 6

11

1

3

16 14

4 17

18 10 15

21 5

7 2

20

8

6

01

Page 112

ID0737062

Water Inlet Piping BILL OF MATERIAL: 51MP5231

REF NO. 1

PART NUMBER 7BP20048

2

7BP20048

3

7BP20048

4 5 6

8PF11048 8PT90048 8PE98048

4 1 4

7

7BP20048

14.75

PIPE,STEEL,BLK, 3" STD

USE 1 @ 14.75" USE 1 @ 14"

QTY 25.25

DESCRIPTION PIPE,STEEL,BLK, 3" STD

REMARKS USE 1 @ 25.25"

67.563 PIPE,STEEL,BLK, 3" STD PIPE,STEEL,BLK, 3" STD 135

USE 1 @ 67.563" USE 2 @ 67.5"

FLANGE,PIPE,3",WELD/SLIP-ON TEE-WELDTYPE,3" SCH.80, 2.90ID ELBOW,PIPE,WELD TYPE,90DEG,3"

8

7BP20048

14

PIPE,STEEL,BLK, 3" STD

10 11

30MC5130 8CH32148

2 1

VALVE,BUTTERFLY TYPE,3",WAFER W/LEVER 633*A*3*AL,ADAPTER,KAMLOK 3"SZ X 3"FPT

12

7BP20048

12

PIPE,STEEL,BLK, 3" STD

USE 1 @ 12"

13

7BP20048

6

PIPE,STEEL,BLK, 3" STD

USE 1 @ 6"

14 15 16 17 18 19 20 21

8FW21110 8HH51519 8LN51110 8PB12412 8PC91124 8PE14048 8PE19048 8PP10012

16 8 8 2 2 1 1 2

WASHER, FLAT,.625N,ZN PLT SCREW,CAP,HX.HD.5/8-11X 5" NUT,HEX LOCK .625-11 UNC2B BUSHING,PIPE,REDUC 1 1/2 X 3/4 COUPLING,SADDLE WELD,1 1/2 NPT ELBOW,PIPE,45DEG 3" ELBOW,PIPE,90 DEG 3" PLUG,PIPE,SQ.HEAD,3/4"

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 113

ID0737062

Weir Box

BILL OF MATERIAL: 51MP5230

20 18 15 5 14 21

2 9

19

1

22 7 8

14

23

14 24

13 12

3

4

12

11 10 6

01

Page 114

ID0737078

Weir Box

BILL OF MATERIAL: 51MP5230

REF NO. 1 2 3

PART NUMBER 14MP5116 30MC5208 51MP3921

QTY 1 1 1

DESCRIPTION VALVE, BUTTERFLY, 6" WAFER W/LEVER GASKET, 1/8" THK, BUNA-N, 6", WEIR BOX,M-500PD

REMARKS

4 5 6 7 8 9 10 11 12 13 14 15 18 19 20 21 22 23 24

7BP50096 51MP5207 8CH31164 8FW21112 8HH51570 8LN51112 8PB19664 8PC21096-1 8PE99196 8PF11096 8FW21108 8HH51406 51MP5235 70MC5237 8MP22110 8CP50600 8HH51405 8HH51407 8LN51108

65.938 1 1 16 8 8 1 1 2 1 13 2 1 1 1 1 3 4 4

PIPE,STEEL,BLK 6" XS

USE 1 @ 65 15/16"

COVER,CLEAN-OUT,WEIR BOX 633*F*4*AL,ADAPTER,KAMLOK WASHER,FLAT,.75N,ZN.PLTD SCREW,CAP,HX.HD..75-10X 5.5" ZN PLTD NUT,HEX LOCK .75-10 UNC2B BUSHING,PIPE,REDUC. 6"M X 4"F COUPLING-HALF 6" NPT PIPE ELBOW,PIPE,WELDTYPE,90 DEG,6" FLANGE,PIPE,6",WELD/SLIP-ON WASHER,FLAT,.5N,ZN.PLTD SCREW,CAP,HX.HD..5-13 X 1.25 ZN PLTD PIT PUMP STAND,WELDMENT PIN,RETAINER,PIT PUMP PUMP,PIT,15HP,460/3/60,100'CBL PIN,LINCH,.1875 X 1.25 SCREW,CAP,HX.HD. .5-13X 1"ZN PLTD SCREW,CAP,HX.HD. .5-13 X 1.5 ZN PLTD NUT,HEX LOCK .5-13 UNC2B

NOT SHOWN: 16

7PL10053

12.1

PLATE,STEEL,3/4 X 96 WIDE

USE 1 @ 12.1 LB

17

7PL10053

1.9

PLATE,STEEL,3/4 X 96 WIDE

USE 1 @ 1.9 LB

FOOTNOTES: NOTE:

01

Page 115

ID0737078

Desilter - View 1

BILL OF MATERIAL: 51MP5232

DETAIL B

7

6

DETAIL A

40

32

2

01

30

Page 116

ID0737261

Desilter - View 1

BILL OF MATERIAL: 51MP5232

REF NO. 2

PART NUMBER 7BP50096

6

7BP50096

7 30 32 40

7BP50096 8PE94196 8PE99196 8PN11996

QTY DESCRIPTION 55.625 PIPE,STEEL,BLK 6" XS 43.5 PIPE,STEEL,BLK 6" XS 15 2 1 1

PIPE,STEEL,BLK 6" XS

REMARKS USE 1 @ 55 5/8" USE 1 @ 43 1/2" USE 1 @ 15"

ELBOW,PIPE,WELDTYPE 45 DEG,6" ELBOW,PIPE,WELDTYPE,90 DEG,6" WELD NIPPLE, COMBINATION

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 117

ID0737261

Desilter - Detail A BILL OF MATERIAL: 51MP5232

48

44

47

3

43

36 1

38 41 46 23

18

31 8

3 23

36

4

41

18

18 12 27

18 42

24

27 20

17

45

18

23

29

26

01

Page 118

ID0737136

Desilter - Detail A BILL OF MATERIAL: 51MP5232

REF NO. 1 3

PART NUMBER 7BP50096 14MP5116

4 8 12 17 18 20 23 24 26 27 29 31 36 38 41 42 43 44 45 46 47 48

7BP20096 40MP4459 51MP5216 8FW21108 8FW21112 8HH51407 8HH51565 8HH51568 8LN51108 8LN51112 8PC92009 8PE98096 8PF11098 8PF17096 8PP10004 40MP4460 70MC5229 70MC5230 70MC5234 70MC5250 8LW91112 8HN51112

QTY DESCRIPTION 60.312 PIPE,STEEL,BLK 6" XS VALVE, BUTTERFLY, 6" WAFER W/LEVER 2 PIPE,STEEL,BLK, 6" STD 9 1 1 28 72 14 24 8 14 24 1 1 2 1 2 1 8 1 1 1 8 8

REMARKS USE 1 @ 60 5/16" USE 1 @ 9"

GASKET-FLANGE, .5" TK. BUNA-N PUMP,CENTRIFUGAL,ASM,10.5" IMP WASHER,FLAT,.5N,ZN.PLTD WASHER,FLAT,.75N,ZN.PLTD SCREW,CAP,HX.HD. .5-13 X 1.5 ZN PLTD SCREW,CAP,HX.HD..75-10X 3.5" ZN PLTD SCREW,CAP,HX.HD..75-10X 4.5" ZN PLTD NUT,HEX LOCK .5-13 UNC2B NUT,HEX LOCK .75-10 UNC2B REDUCER,CONCEN,12 X 6,BUTTWELD ELBOW,PIPE,WELDTYPE,90 DEG,6" FLANGE,PIPE,WELD/SLIP ON,6" EXPANSION JOINT,6"X6"L,150#FLG PLUG,PIPE, .25" PIPE,SQ.HEAD 150PSI GASKET-FLANGE .5" TK.BUNA-N THREADED STUD,STEEL,3/4-10X8"L SPACER,FLANGE,PIPE,6" PUMP SUCTION,WELDMENT,MCD-1000 MANIFOLD,WELDMENT,DISCHARGE WASHER,LOCK,NORDLOCK .75" NUT,HEX, .75-10 UNC ZN PLTD

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 119

ID0737136

Desilter - Detail B BILL OF MATERIAL: 51MP5232

5

11

15

39 18 21

20

17

14

26

25

16 19

15

10

13

9

15

40

7

32

6 30 2

01

30

Page 120

ID0737263

Desilter - Detail B BILL OF MATERIAL: 51MP5232

REF NO. 2 5

PART NUMBER 7BP50096 51MP8425

6

7BP50096

QTY DESCRIPTION 55.625 PIPE,STEEL,BLK 6" XS ADAPTER,FLANGE TO HOSE,6" 1 43.5 PIPE,STEEL,BLK 6" XS

REMARKS USE 1 @ 55 5/8" USE 1 @ 43 1/2"

7

7BP50096

15

PIPE,STEEL,BLK 6" XS

USE 1 @ 15"

9

7HB10196

32

HOSE,HYDRAULIC,6" SUCTION

USE 1 @ 32"

10

7HB10196

62.5

HOSE,HYDRAULIC,6" SUCTION

USE 1 @ 62 1/2"

11 13 14 15 16 17 18 19 20 21 25 26 30 32 39 40

51MP8404 51MP8423 51MP8424 8CL15096 8FW21106 8FW21108 8FW21112 8HH51305 8HH51407 8HH51560 8LN51106 8LN51108 8PE94196 8PE99196 8PF18096 8PN11996

1 1 1 6 8 28 72 4 14 16 4 14 2 1 2 1

CONE,MANIFOLD,ASM,5"X10 CONE TRAY,CONE COLLECTION,WELDMENT ADAPTER,FLANGE TO HOSE,6" CLAMP-MAXI 6.38-6.85"SNGL BOLT WASHER,FLAT,.375N ZN PLTD WASHER,FLAT,.5N,ZN.PLTD WASHER,FLAT,.75N,ZN.PLTD SCREW,CAP,HX.HD. .375-16X 1" SCREW,CAP,HX.HD. .5-13 X 1.5 ZN PLTD SCREW,CAP,HX.HD..75-10X 2.25" ZN PLTD NUT,HEX LOCK .375-16 UNC2B NUT,HEX LOCK .5-13 UNC2B ELBOW,PIPE,WELDTYPE 45 DEG,6" ELBOW,PIPE,WELDTYPE,90 DEG,6" GASKET,PIPE FLG.,6",CL 150 WELD NIPPLE, COMBINATION

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 121

ID0737263

Centrifugal Pump BILL OF MATERIAL: 51MP5216

2

3

11

8

6

5 4

13

10

7 12 9

10

14

1

01

Page 122

ID0729228

Centrifugal Pump BILL OF MATERIAL: 51MP5216

REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14

PART NUMBER 51MP5217 51MP5211 8MP30033 8EE43041 8CS31016 8CS31017 8CS31018 8FW21105 8FW21107 8FW21110 8HH51253 8HH51359 8HH51511 8LN51110

QTY 1 1 1 1 1 1 1 4 4 8 4 4 4 4

DESCRIPTION BASE,MOTOR/PUMP,WELDMENT GUARD,COUPLING,PUMP PUMP,CNTFGL,6X5X11,10.5" IMP MOTOR,ELEC,40HP,1800,324T HUB,#10,2.125" SUREFLEX HUB,# 10,1.875" SUREFLEX ELEMENT,#10,SUREFLEX WASHER,FLAT.3125N ZN.PLTD WASHER,FLAT,.4375N,ZN.PLTD WASHER, FLAT,.625N,ZN PLT SCREW,CAP,HX.HD.5/16-18X 3/4" SCREW,CAP,HX.HD.7/16-14X 2" SCREW,CAP,HX.HD..625-11X 2.5" ZN PLTD NUT,HEX LOCK .625-11 UNC2B

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 123

ID0729228

Cone Manifold

BILL OF MATERIAL: 51MP8404

6 1

10 5 8

8 5 8 7 3

9

4

12 10

2 11

01

Page 124

ID0729144

Cone Manifold

BILL OF MATERIAL: 51MP8404

REF NO. 1 2 3 4 5 6 7 8 9 10 11 12

PART NUMBER 51MP8420 27MP8009-1 8FW21108 8HH51409 8HV21004 8LN51108 8PG24004 8PN20400 8PN20402 8PP10004 8PP10064 8PT10004

QTY 1 10 40 40 2 40 1 3 1 2 2 1

DESCRIPTION MANIFOLD,WLMT,10 CONE CONE, DESILTER 5" W/O STANDOFF WASHER,FLAT,.5N,ZN.PLTD SCREW,CAP,HX.HD. .5-13 X 2" ZN PLTD VALVE,BALL 1/4 FULL PORT NUT,HEX LOCK .5-13 UNC2B GAUGE-PRESSURE W/ ISOLATOR,MUD 100PSI NIPPLE,PIPE,STEEL, .25 NPT NIPPLE,PIPE,STEEL .25NPT X 2"L PLUG,PIPE, .25" PIPE,SQ.HEAD 150PSI PLUG,PIPE, 4 " PIPE,SQ.HEAD 150PSI TEE,PIPE,BLACK 1/4"

REMARKS

-

CLAMP,BAND 5" F/DESILTER CONE APEX-.75 SIZE FOR 5" CONE

FOR REF. NO. 2 FOR REF. NO. 2

SEE NOT SHOWN

NOT SHOWN: 27MP8009-7 27MP8009-5

FOOTNOTES: NOTE:

01

Page 125

ID0729144

Notes:

Page 126

Pump Section Table of Contents Mud Pump - View 1 .................................. 128 Mud Pump - View 2 .................................. 130 Mud Pump - View 3 .................................. 132

Mud Pump - View 4 .................................. 134 Chain Reducer - View 1........................... 136 Chain Reducer - View 2........................... 138

Page 127

Mud Pump - View 1 BILL OF MATERIAL: 51MP4250

85 84 43 25 25

31

9

81

82

27 37

30 5

22 21

60 4

36

27

66 67 44

01

83

Page 128

42

65

58

ID0728841

Mud Pump - View 1 BILL OF MATERIAL: 51MP4250

REF NO. 4 5 9 21 22 25 27 30 31 36 37 42 43 44 58 60 65 66 67 81 82 83

PART NUMBER 51MP4290 51MP4272 51MP4232 8CL21104 8CL21614 8FW21108 8FW21112 8HH51367 8HH51407 8HH51564 8HH51565 8HV21024 8LN51108 8LN51112 8PE19024 8PF18096 8PN22400 8PN22406 8PP10024 8PT80404 8EP64118 8EP64119

84

7HB20006

85

8CL11049

QTY 1 1 1 1 1 6 58 2 1 8 8 1 3 26 1 1 1 1 1 1 1 1

DESCRIPTION MANIFOLD,SUCTION,WELDMENT,6" HOSE SUPPORT,CLAMP MOUNT BRACKET,LOWER,SURGE SUPPORT H6-SCP,SINGLE COVER PLATE H6250-PP,CLAMP HALF,SET OF 2 WASHER,FLAT,.5N,ZN.PLTD WASHER,FLAT,.75N,ZN.PLTD SCREW,CAP,HX.HD.7/16-14X 4" SCREW,CAP,HX.HD. .5-13 X 1.5 ZN PLTD SCREW,CAP,HX.HD..75-10X 3.25" ZN PLTD SCREW,CAP,HX.HD..75-10X 3.5" ZN PLTD VALVE,BALL 1 1/2" FULL PORT NUT,HEX LOCK .5-13 UNC2B NUT,HEX LOCK .75-10 UNC2B ELBOW,PIPE,90 DEG 1 1/2" GASKET,PIPE FLG.,6",CL 150 NIPPLE,PIPE,STEEL 1 1/2 NPT NIPPLE,PIPE, 1.5 NOM ID 6"L PLUG,PIPE,SQ.HEAD, 1 1/2" 2225P-4-4,MALE RUN TEE,BRASS .25 NPT MXF SWITCH,PRESSURE,10PSI F,PRESET SWITCH,PRESSURE,20PSI F,PRESET

REMARKS

5

HOSE,WATER DISCHARGE 2.38"I.D.

USE 1 @ 5”

1

CLAMP, HOSE, WORM DRIVE, NO.40

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 129

ID0728841

Mud Pump - View 2 BILL OF MATERIAL: 51MP4250

10 25

7

32

69

8

19 43

39 59 53

54 6

69 75

39

74

15

76

78

77

80 73

01

Page 130

ID0728822

Mud Pump - View 2 BILL OF MATERIAL: 51MP4250

REF NO. 6 7 8 10

PART NUMBER 51MP4267 50MP4401 51MP4231 51MP4233

QTY 1 1 1 1

15

7HB53532

19 25 32 39 43 53 54 59 69 73 74 75 76 77 78 80

50MP8301 8FW21108 8HH51409 8HJ87232 8LN51108 8PB66432 8PC51064 8PE59132 8TL13232 51MP4273 8CL21105 8CL21642 8CL21907 8FW21106 8HH51306 8LN51106

DESCRIPTION MANIFOLD,DISCHARGE,ASSEMBLY CHAMBER - SURGE BRACKET,UPPER,SURGE SUPPORT ARM, SURGE SUPPORT

REMARKS

104

HOSE,HYDRAULIC,2",1300 PSI

USE 1 @ 104”

1 6 2 2 3 1 1 1 2 1 1 1 2 4 2 2

PRESS RELIEF VALVE,DEMCO STYLE WASHER,FLAT,.5N,ZN.PLTD SCREW,CAP,HX.HD. .5-13 X 2" ZN PLTD FITTING,HOSE END,-32 JIC NUT,HEX LOCK .5-13 UNC2B BUSHING,PIPE,REDUCER 4" X 2" COUPLING,PIPE,BLACK 4"NPT 3000PSI ELBOW, PIPE, 90 DEG, STREET 2"NPT3000PSI CTX-32-32, MALE ELBOW MANIFOLD SUPPORT,CLAMP MOUNT H7-SCP,SINGLE COVER PLATE H73500-PP,CLAMP HALF,SET OF 2 SCREW,CAP,HX HD .625-11X 5.25" ZN PLTD WASHER,FLAT,.375N ZN PLTD SCREW,CAP,HX.HD. .375-16X 1.25" NUT,HEX LOCK .375-16 UNC2B

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 131

ID0728822

Mud Pump - View 3 BILL OF MATERIAL: 51MP4250

34

70

44

3

47 29

33

27 45

26 35

71 18

62 52 24

01

51 17

20

11

64 20

Page 132

17

57

ID0728746

Mud Pump - View 3 BILL OF MATERIAL: 51MP4250

REF NO. 3

PART NUMBER 60MP3817

QTY 2

DESCRIPTION BRACKET, CHAIN CASE

REMARKS

11

7HB10008

12

HOSE,HEATER,1/2"ID, 85 PSI WP

USE 1 @ 12”

2 1 4 1 1 58 8 1 6 10 26 4 4 1 1 1 1 1 1 1

FITTING,1/2HOSE BARB X 3/4 MPT MOUNTING BAR,LHA COVER,12" CLAMP, HOSE, WORM DRIVE, NO.10 STRAINER, .75 NPT, 20X20SS MESH WASHER, FLAT,.625N,ZN PLT WASHER,FLAT,.75N,ZN.PLTD WASHER,FLAT,#10,303 STAINLESS SCREW,CAP,HX.HD..625-11X 2.5" ZN PLTD SCREW,CAP,HX.HD .75-10X 1.5" ZN PLTD SCREW,CAP,HX.HD,.75-10X 2" ZN PLTD NUT,HEX LOCK .75-10 UNC2B NUT,NYLOK,10-32,ZN PLTD SCREW,MACHINE,SLOTTED PAN HEAD BUSHING,PIPE,REDUC. 1"X 3/4 5406-12-6,BUSHING,PIPE,STEEL, ELBOW,PIPE,90 DEG 3/4" NIPPLE,STEEL,3/8NPT X 3" LG NIPPLE,PIPE,STEEL, 3/4 NPT PUMP,DIAPHRAGM,24V,100 PSI,1.6 GPM CLEAN OUT COVER PLATE

17 18 20 24 26 27 29 33 34 35 44 45 47 51 52 57 62 64 70 71

0HP00014 25GB1128 8CL11017 8FL10031 8FW21110 8FW21112 8FW31004 8HH51511 8HH51557 8HH51559 8LN51112 8LN81103 8MS32412 8PB11612 8PB41206 8PE19012 8PN20602 8PN21200 90GB2525 DD15LHAEC12

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 133

ID0728746

Mud Pump - View 4 BILL OF MATERIAL: 51MP4250

63

56 23 68 1

50 61 20

12 28 38 2

20

55 61 35 44 27

01

Page 134

ID0728748

Mud Pump - View 4 BILL OF MATERIAL: 51MP4250

REF NO. 1 2

PART NUMBER 8MP52008 51MP3840

QTY 1 1

DESCRIPTION PUMP ASSY, TRIPLEX, KERR T60HD ASSEMBLY,CHAIN REDUCER BOX

REMARKS SEE NOT SHOWN

12 20 23 27 28 35 38 44 50 55 56 61 63 68

7HB10015 8CL11017 8EP65185 8FW21112 8FW21114 8HH51559 8HH51611 8LN51112 8PB60806 8PE18006 8PE18008 0HP00007 8PN20806 8PT10008

40 4 1 58 8 10 8 26 1 1 1 2 1 1

HOSE,HEATER,3/8"ID

USE 1 @ 40”

CLAMP, HOSE, WORM DRIVE, NO.10 SWITCH,FLOW, .5"NPT,IP67,ADJ WASHER,FLAT,.75N,ZN.PLTD WASHER,FLAT,.875N,ZN.PLTD SCREW,CAP,HX.HD,.75-10X 2" ZN PLTD SCREW,CAP,HX.HD.7/8-9X 2-1/2" NUT,HEX LOCK .75-10 UNC2B BUSHING,PIPE,REDUC. 1/2 X 3/8 ELBOW,PIPE,STREET,90DEG 3/8" ELBOW,PIPE,STREET,90DEG .5" FITTING,HOSE END,3/8HOSE X 3/8 NIPPLE STEEL 1/2"NPT X 6" LONG TEE,PIPE,BLACK 1/2

NOT SHOWN: 8MP52004 8MP52004-245600 8MP52004-285AA6 8MP52004-73 8MP52004-52 8MP52005 8MP51007

-

PUMP,TRIPLEX, 6B X 6S,1500PSI, PISTON, MOLDED, 6", W/O-RING LINER, CHROME, 6" VALVE, W/ URETHANE INSERT SPRING, VALVE SUB-BASE, FOR KERR T60HD PUMP, PUMP,PISTON SUCTION VALVE

FOR REF. NO. 1 FOR 8MP52004 FOR 8MP52004 FOR 8MP52004 FOR 8MP52004 FOR REF. NO. 1 FOR REF. NO. 1

FOOTNOTES: NOTE:

01

Page 135

ID0728748

Chain Reducer - View 1 BILL OF MATERIAL: 51MP3840

19 24

21

17

12

2 24 21

31

22 16

11

26 20

5

01

18

28

23

25

Page 136

22

7

1

ID0728923

Chain Reducer - View 1 BILL OF MATERIAL: 51MP3840

REF NO. 1 2 5 7 11 12 16 17 18 19 20 21 22 23 24 25 26 28 31

PART NUMBER 51MP3841 60MP3807 60MP3810 60MP3819 60MP3823 60MP3826 60MP3830 60MP3832 9157094 14DD3301 8CF40026 8FW21106 8FW21108 8FW21112 8HH51305 8HH51406 8HH51407 8HH51558 8PG00005

QTY 1 1 1 1 1 1 1 1 1 1 2 38 10 8 38 8 2 4 1

DESCRIPTION BOX,WLMT,REDUCER,CHAIN,M-500P COVER, CHAIN CASE, P-600/G2, SHAFT,DRIVE SPROCKET, 3.4375 ADAPTER,INPUT SHAFT BEARING SENSOR MOUNT,RPM,P-600/G2 COVER,SPROCKET,CHAIN CASE KEYSTOCK, 5/8 SQ. X 4-9/16" LG COVER,FILL,CHAIN CASE,P-600/G2 GEAR,RPM SENSOR,2.5 ID,MUD PMP FILLER/BREATHER,PADLOCK,RES BEARING,FLANGE,PILOTED, 3.4375" WASHER,FLAT,.375N ZN PLTD WASHER,FLAT,.5N,ZN.PLTD WASHER,FLAT,.75N,ZN.PLTD SCREW,CAP,HX.HD. .375-16X 1" SCREW,CAP,HX.HD..5-13 X 1.25 ZN PLTD SCREW,CAP,HX.HD. .5-13 X 1.5 ZN PLTD SCREW,CAP,HX.HD..75-10X 1.75" ZN PLTD GAUGE,FLUID LEVEL,5" W/THERMOM

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 137

ID0728923

Chain Reducer - View 2 BILL OF MATERIAL: 51MP3840

24 21 10

6

3

14 27

8 23 20

13 15

33

29 4 32

9 30

01

Page 138

ID0728948

Chain Reducer - View 2 BILL OF MATERIAL: 51MP3840

REF NO. 3

PART NUMBER 60MP3808

QTY 1

DESCRIPTION SPROCKET,QUAD,100(1.25P),80T,

4

60MP3809

1

SPROCKET,QUAD,100(1.25P),20T,

6 8 9 10 13 14 15 20 21 23 24 27 29 30 32 33

60MP3816 60MP3820 60MP3821 50MP3842 60MP3827 60MP3828 60MP3829 8CF40026 8FW21106 8FW21112 8HH51305 8HH51557 8HV21016 8PE18016 8PN21600 8PP10016

1 1 1 1 1 2 38 8 38 4 1 1 1 1

COVER, CHAIN ACCESS, P-600/G2, BUSHING,MST,TYPE W1, 5" BORE BUSHING,MST,TYPE R2,3.4375"BORE CHAIN, 100-4 QUAD, 122 LINKS KEY, 7/8 SQ. X 7 LG. KEY, 1-1/4 SQ. X 8-1/4 LG. KEY, 1-1/4" X 3/4" X 4" LG. BEARING,FLANGE,PILOTED, 3.4375" WASHER,FLAT,.375N ZN PLTD WASHER,FLAT,.75N,ZN.PLTD SCREW,CAP,HX.HD. .375-16X 1" SCREW,CAP,HX.HD .75-10X 1.5" ZN PLTD VALVE,BALL,BRZ,1"FULL PORT ELBOW,PIPE,STREET,90DEG 1" NIPPLE,PIPE,STEEL 1" NPT PLUG,PIPE, 1 " PIPE,SQ.HEAD 150PSI

REMARKS

REFERENCE REFERENCE

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 139

ID0728948

Notes:

Page 140

Centrifugal Pump Parts Table of Contents Centrifugal Pump Parts ........................... 142 CFP - 9.5 Inch Impeller............................ 144

CFP - 10.5 Inch Impeller ......................... 146

Page 141

Centrifugal Pump Parts BILL OF MATERIAL: 8MP30033, 8MP30034

01

Page 142

ID0729087

Centrifugal Pump Parts BILL OF MATERIAL: 8MP30033, 8MP30034

REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

PART NUMBER 8MP3S250-01 8MP3S250-02 8MP3S250-03 8MP3S250-04 8MP3S250-05 8MP3S250-06 8MP3S250-07 8MP3S250-08 8MP3S250-09 8MP3S250-10 8MP3S250-11 8MP3S250-12 8MP3S250-13 8MP3S250-18 8MP3S250-19 8MP3S250-20 8MP3S250-21 8MP3S250-22 8MP3S250-23 8MP3S250-24 8MP3S250-25 8MP3S250-26 8MP3S250-27 8MP3S250-28 8MP3S250-29 8MP3S250-30 8MP3S250-31 8MP3S250-32 8MP3S250-33 8MP3S250-34 8MP3S250-35

QTY -

DESCRIPTION PEDESTAL SHAFT OUTBOARD BEARING HOUSING PACKING GLAND INBOARD BEARING SLINGER RING WATER INBOARD BEARING COVER OUTBOARD BEARING OUTBOARD BEARING COVER MECHANICAL SEAL GLAND BOLT ASSEMBLY SHAFT SLEEVE, CERAMIC STUFFING BOX FOR MECHANICAL SEAL IMPELLER SEAL, O-RING SHAFT SEAL, O-RING INBOARD BEARING OIL SEAL INBOARD EXCLUSION SEAL OUTBOARD BEARING OIL SEAL INBOARD BEARING COVER GASKET OUTBOARD BEARING HOUSING SEAL, O-RING OUTBOARD BEARING COVER SEAL, O-RING BEARING LOCK NUT KIT OUTBOARD BEARING COVER BOLT BEARING HOUSING BOLT INBOARD BEARING COVER BOLT BEARING COVER PLUG STUFF BOX BOLT OIL DRAIN PLUG ZERK GREASE FITTING OIL DIP STICK COUPLING KEY

REMARKS

SEE NOT SHOWN SEE NOT SHOWN

SEE NOT SHOWN

SEE NOT SHOWN

NOT SHOWN: 8MP3S250-10G 8MP3S250-11A 8MP3S250-20A 8MP3S250-23A

-

PACKING GRAPHITE CLEVIS GLAND BOLT OIL SEAL KIT POWER END GASKET KIT

FOR ITEM 10 FOR ITEM 11 FOR ITEM 20 FOR ITEM 23

FOOTNOTES: NOTE:

01

Page 143

ID0729087

CFP - 9.5 Inch Impeller BILL OF MATERIAL: 8MP30034

01

Page 144

ID0729036

CFP - 9.5 Inch Impeller BILL OF MATERIAL: 8MP30034

REF NO. 14 15 15b 16 17

PART NUMBER 8MP30008–14 8MP3S250-15343H 8MP3S250-15B343 8MP3S250-16 8MP3S250-17

QTY -

DESCRIPTION IMPELLER (9.5")

REMARKS

HOUSING ASSEMBLY CASING WEAR PAD HOUSING STUD WITH NUT HOUSING GASKET

NOT SHOWN: 8MP3S250-17A 8MP30009-EE 8MP30006-13B

-

FLUID END GASKET KIT 25 HP MOTOR PUMP COUPLING (#8)

8MP30006-13B

-

MOTOR COUPLING (#8)

8MP30006-13A

-

COUPLING ELEMENT (#8)

FOOTNOTES: NOTE:

01

Page 145

ID0729036

CFP - 10.5 Inch Impeller BILL OF MATERIAL: 8MP30033

01

Page 146

ID0729092

CFP - 10.5 Inch Impeller BILL OF MATERIAL: 8MP30033

REF NO. 14 15 15b 16 17

QTY -

PART NUMBER 8MP30008-50H–14 8MP3S250-15561H 8MP3S250-15B561 8MP3S250-16 8MP3S250-17

DESCRIPTION IMPELLER (10.5")

REMARKS

HOUSING ASSEMBLY CASING WEAR PAD HOUSING STUD WITH NUT HOUSING GASKET

NOT SHOWN: 8MP3S250-17A 8MP30009-EE 8MP30006-13B

-

FLUID END GASKET KIT 25 HP MOTOR PUMP COUPLING (#8)

8MP30006-13B

-

MOTOR COUPLING (#8)

8MP30006-13A

-

COUPLING ELEMENT (#8)

FOOTNOTES: NOTE:

01

Page 147

ID0729092

Notes:

Page 148

Options Section Table of Contents Washdown System - View 1................... 150 Washdown System - View 2................... 152

Washdown System - View 3................... 154 Canopy Assembly..................................... 156

Page 149

Washdown System - View 1 BILL OF MATERIAL: 51MP8025

24

19 2

36

34 13

34

37

21 25

16

15 17 23 20

28

1

4

46 5 32 8

14 36

40

7

41 34

43

26

42

01

Page 150

ID0729193

Washdown System - View 1 BILL OF MATERIAL: 51MP8025

REF NO. 1 2 4 5 7 8

PART NUMBER 51MP8026 51MP8027 27MP8004 51MP8029 40MP8018 40MP8019

QTY 1 1 1 1 1 1

13

7TU21210

2

14 15 16 17 19 20 21 23 24 25 26 28 32 34 36 37 40 41 42 43

8CH32132 8CL21104 8CL21640 8FW21106 8FW22110 8HH51303 8HH51305 8HH51367 8HH51510 8LN51110 8HP22101 8HP22103 8PC40004 8PE19032 8PN23214 8PN23285 8QD08204 8QD08204-01 8QD52204 8QD55204

46

7HB33006

1 2 2 16 2 4 4 4 2 1 1 2 1 3 2 1 1 1 1 1 1,200

DESCRIPTION WASHDOWN SYSTEM,WELDMENT TANK,POLYETHYLENE,RECTANGLE HOSE REEL,SINGLE,1/2" FNPT NOZZLE,SPRAY,15 DEG,.25 MNPT, #3 SIZE GUN-SPRAY10GPM MAX,5000PSI MAX,.375NPTF LANCE-FOR SPRAY GUN,35.50" SS, .25" MNPT

REMARKS

TUBING,STEEL, 1" ODX.125W

USE 1 @ 2”

633*A*2*AL,ADAPTER,KAMLOK H6-SCP,SINGLE COVER PLATE H62375-PP,CLAMP HALF,SET OF 2 WASHER,FLAT,.375N ZN PLTD WASHER,FLAT,5/8W,ZN.PLTD SCREW,CAP,HX.HD. .375-16X .75" SCREW,CAP,HX.HD. .375-16X 1" SCREW,CAP,HX.HD.7/16-14X 4" SCREW,CAP,HX.HD. .625-11X 2.25" ZN PLTD NUT,HEX LOCK .625-11 UNC2B FITTING,HOSE END .25 NPT MALE FITTING,HOSE END, .5 NPT MALE COUPLING PIPE, 5000-4-4 .25" 3000PSI ELBOW,PIPE,90 DEG 2" NIPPLE,STEEL,2"NPT X 14"LG NIPPLE,PIPE,STEEL,2" NPT X 85" PDC-4 CAP,DUST,PLASTIC PDP-4 PLUG,DUST,PLASTIC VHC4-4F HYD,QD,COUPLER 6500PSI .25NPTF VHN4-4M HYD,QD,NIPPLE 6500PSI .25NPTM HOSE,HYDRAULIC,.375",2600 PSI

USE 1 @ 1200”

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 151

ID0729193

Washdown System - View 2 BILL OF MATERIAL: 51MP8025

24

19

13

49

18

50

21

17

01

Page 152

ID0729194

Washdown System - View 2 BILL OF MATERIAL: 51MP8025

REF NO. 13

PART NUMBER 7TU21210

QTY 2

DESCRIPTION TUBING,STEEL, 1" ODX.125W

17 18 19 21 24 49 50

8FW21106 8FW21110 8FW22110 8HH51305 8HH51510 51MP8028 8HH51505

16 2 2 4 2 1 1

WASHER,FLAT,.375N ZN PLTD WASHER, FLAT,.625N,ZN PLT WASHER,FLAT,5/8W,ZN.PLTD SCREW,CAP,HX.HD. .375-16X 1" SCREW,CAP,HX.HD. .625-11X 2.25" ZN PLTD POST,TANK SUPPORT,WASHDOWN SCREW,CAP,HX.HD. .625-11X 1" ZN PLTD

REMARKS USE 1 @ 2”

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 153

ID0729194

Washdown System - View 3 BILL OF MATERIAL: 51MP8025

28

9

30

27 45

39

12

48

22

17 3 11

31

35

17 29

44 38 47 6 10 33

01

Page 154

ID0729195

Washdown System - View 3 BILL OF MATERIAL: 51MP8025

REF NO. 3 6 9 10 11 12 17 22 27 28 29 30 31 33 35 38 39

PART NUMBER 8MP52020 40MP4501 293009 0HP00012 0PE40001 8OL10606 8FW21106 8HH51306 8HO22202 8HP22103 8LN51106 8PB40604 8PB41612 8PE18008 8PN11312 8PN40008 8PT40206

QTY 1 1 1 1 1 1 16 4 1 2 4 2 1 1 1 1 1

DESCRIPTION PUMP ASM,WASHDWN,W/ADAPTER AND Y-STRAINER, .5 NPT,20 MESH SCN GAUGE 0 - 3000 PSI NOSHOK # NIPPLE,COMBINATION,BRASS ELBOW,PIPE,SPL 6-6-CLO,MALE PIPE ELBOW 90 WASHER,FLAT,.375N ZN PLTD SCREW,CAP,HX.HD. .375-16X 1.25" FITTING,HOSE END,1JC43-6-6 FITTING,HOSE END, .5 NPT MALE NUT,HEX LOCK .375-16 UNC2B 5406-6-4,BUSHING,PIPE,STEEL, .5X.25 NPT 5406-16-12,BUSHING,PIPE,STEEL, ELBOW,PIPE,STREET,90DEG .5" NIPPLE,COMBINATION,STEEL,ZNPLT 5404-8-8,NIPPLE,PIPE,1/2 5602-6-6,MALE RUN TEE

REMARKS

44

7HB13012

26

HOSE,HYDRAULIC,3/4" SUCTION

USE 1 @ 26”

45

7HB33006

30

HOSE,HYDRAULIC,.375",2600 PSI

USE 1 @ 30”

47 48

8CL11021 8EE41015

2 1

CLAMP, HOSE, WORM DRIVE, NO.12 MOTOR,ELEC,3HP,1750,TEFC,480V

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 155

ID0729195

Canopy Assembly BILL OF MATERIAL: 51MP0900

7 9 1

4

3

8 12

5

10 6 2

11 3

13

01

Page 156

ID0729213

Canopy Assembly BILL OF MATERIAL: 51MP0900

REF NO. 1

PART NUMBER 7BP20016

QTY 232

DESCRIPTION PIPE,STEEL,BLK, 1" STD

REMARKS USE 2 @ 116"

2

7BP20016

88.25

PIPE,STEEL,BLK, 1" STD

USE 1 @ 88.25”

3

7BP20016

233

PIPE,STEEL,BLK, 1" STD

USE 2 @ 116 1/2"

4

7BP20016

86.25

PIPE,STEEL,BLK, 1" STD

USE 1 @ 86.25”

5

7BP20016

60.63

PIPE,STEEL,BLK, 1" STD

USE 2 @ 30 5/16"

6

7BP20016

22.63

PIPE,STEEL,BLK, 1" STD

USE 1 @ 22.63”

7 8 9 10 11 12 13

7BP20016 51MP0910 51MP0911 51MP0912 51MP0913 51MP0914 51MP0950

256 2 3 5 2 2 1

PIPE,STEEL,BLK, 1" STD

USE 4 @ 64"

-

BALL BUNGEE SNUGGERS,PKG 50

ELBOW,ADJ. ANGLE,THRU,1" PIPE ELBOW,90 DEG,1" PIPE TEE,THRU HOLE,1" PIPE TEE,ADJUSTABLE ANGLE 1" PIPE CROSS,THRU HOLE,1" PIPE TARP,18OZ,VINYL,8'X10', BLUE

NOT SHOWN: 51MP0915

FOOTNOTES: NOTE:

01

Page 157

ID0729213

Notes:

Page 158

Electrical Assembly Table of Contents Electrical Assembly .................................. 160 Electrical Section ...................................... 162 Electrical Section ...................................... 168

Electrical Section ...................................... 172 Electrical Section ...................................... 178

Page 159

Electrical Assembly BILL OF MATERIAL: 51MP9601

ELECTRICAL ASSEMBLY BILL OF MATERIAL: 51MP9601

01

Page 160

ID0729356

Electrical Assembly BILL OF MATERIAL: 51MP9601

REF NO. 5 6 7 8 15 20 25

PART NUMBER 51MP9501 51MP9501-DC 51MP9711 51MP9721 51MP9711-DC 80MP9810 51MP9901

QTY 1 1 1 1 1 1 1

DESCRIPTION ELEC.SCHEMATIC; AC CONTROLS ELEC.SCHEMATIC; DC CONTROLS ELEC.CONTROLS;CONTROL PANEL AC ELEC.CONTROLS; MAIN J-BOX; DC ELEC.CONTROLS; OPER.CONSOLE CABLES,ELEC INTERCON,MP500 OVERLAY,M500P, 1 FULL SET

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 161

ID0729356

Electrical Section

BEGINS WITH S/N: 21; ENDS WITH S/N: 21 BILL OF MATERIAL: 51MP9501

WIRING SCHEMATIC AC

GENERATOR DUAL VOLTAGE 480Y & 208Y,3PH, 60HZ

LC1

CBL09 = 7EC21222(OR EQUIV) 6-AWG

MAIN CIRCUIT BREAKER ON GENERATOR

GREEN

WHITE

+24VDC SHUNT TRIP + SIDE WIRED BY GENSET PROVIDER TO +24V OF GENSET. (-) SIDE OF SHUNT TIED TO ST2

RED

BLACK

L1

L2

L3

DOOR INTERLOCK SWITCH CLOSES WHEN DOOR OPENS. THIS WILL CAUSE CIRC.BREAKER TO TRIP

BOX1 DOOR LS01

ADDED BY AMER AUGER LOCATED IN GENSET

RECPT

NOTE: -N- MUST RUN THRU THE GFI BREAKER FOR PROPER OPERATION.

ALL ITEMS INCLUDED WITH GENSET

NOTES: 1. CONNECT THE ENGINE ECM GROUND STUD TO BATTERY (-) WITH 4 AWG CABLE. 2. USE "BLUE" WIRE FOR ALL DC POWER WIRES INSIDE CONTROL BOXES. 3. USE LT. BLUE OR WHITE W. BLUE STRIPE FOR ALL DC (-) WIRES IN CONTROL BOX. 4. USE RED WIRE FOR AC SWITCHED CONTROL WIRES & WHITE FOR NEUTRALS. 5. FOR EXTERNAL POWER SOURCE USE YELLOW WIRE. 6. FOR HIGH VOLTAGE/POWER USE BLACK WIRE. 7. GROUND GENERATOR TO EQUIPMENT FRAME, GROUNDING STAKE AND ALL HIGH POWER LOADS. 8 BOND NEUTRAL TO GROUND WIRES AS CLOSE TO GENERATING SOURCE AS PRACTICAL.

IN DC PANEL

IN DC MUD PUMP CONTROL BOX

10AMP

BLU/BLK

RED/BLK

YEL

ORG

BLU

CABLE/WIRING.

SC_LT

LW_LT

IN AC CONTROL BOX

7EW11403 = BLUE WIRE

DC INTERCONNECT

3,8

NOTE: MOTORS MAY BE 9 OR 12 LEAD MOTORS, MUST WIRE INDIVIDUAL MOTORS PER THE SPECIFIC DIAGRAM ON MOTOR. A.A. SCHEMATIC SHOWS PRIMARY LOAD WIRES TO MOTORS ONLY.

OPTIONAL EQUIPMENT MAY NOT BE INSTALLED AT THE TIME OF PRODUCTION. IT IS SHOWN AS REFERENCE ONLY.

ID0737809

Page 162

01

Electrical Section

BEGINS WITH S/N: 21; ENDS WITH S/N: 21 BILL OF MATERIAL: 51MP9501

WIRING SCHEMATIC AC

NOTE: MOTORS MAY BE 9 OR 12 LEAD MOTORS, MUST WIRE INDIVIDUAL MOTORS PER THE SPECIFIC DIAGRAM ON MOTOR. A.A. SCHEMATIC SHOWS PRIMARY LOAD WIRES TO MOTORS ONLY.

6AWG

6AWG

6AWG

1T1

1T3

6AWG

6AWG

6AWG

6AWG

6AWG

3T1

6AWG

14AWG

3T2

4T1

14AWG

14AWG

14AWG

14AWG

5T1

4T2

5T2 14AWG

4T3

3T3

2T3

2T2

2T1

1T2

PRIMARY 3 PHASE FROM GENERATOR SHEET 1 OF 2

MTR 01

MTR 02

MTR 03

MTR 04

MTR 05 5T3

7EW10601

7EW10601

7EW10601

7EW11401

7EW11401

L1

L2

NOTES: 1. CONNECT THE ENGINE ECM GROUND STUD TO BATTERY (-) WITH 4 AWG CABLE. 2. USE "BLUE" WIRE FOR ALL DC POWER WIRES INSIDE CONTROL BOXES. 3. USE LT. BLUE OR WHITE W. BLUE STRIPE FOR ALL DC (-) WIRES IN CONTROL BOX. 4. USE RED WIRE FOR AC SWITCHED CONTROL WIRES & WHITE FOR NEUTRALS. 5. FOR EXTERNAL POWER SOURCE USE YELLOW WIRE. 6. FOR HIGH VOLTAGE/POWER USE BLACK WIRE. 7. GROUND GENERATOR TO EQUIPMENT FRAME, GROUNDING STAKE AND ALL HIGH POWER LOADS. 8 BOND NEUTRAL TO GROUND WIRES AS CLOSE TO GENERATING SOURCE AS PRACTICAL.

L3

7EW11401

7EC21198

14AWG

14AWG

14AWG

14AWG

14AWG

14AWG

14AWG

14AWG

14AWG

8T1

14AWG

14AWG

14AWG

14AWG

8T2

6T1

6T2

6T3 6T4

6T5

6T6

7T1

7T2

7T3 7T4

7T5

7T6

MTR 06A

MTR 06B

MTR 07A

MTR 07B

MTR 08

10T1

8T3

10AWG

10T2

14AWG

1

10AWG

10T3

14AWG

10AWG

2

10AWG

G

CONTROL JUMPER

3 P1 P2

MTR 10

PB01A

R

PB01B

R

OOX

OXX

DESILTER S T O P O N START

SS01A

SS02A

OOX

OXX

MIX PUMP S T O P O N START

OOX

OXX

A G IT 1 S T O P O N START

SS04A

OOX

OXX

A G IT 2 S T O P O N START

SS05A

OOX

OXX

SHAKER1 S T O P O N START

SS06A

OOX

OXX

SHAKER#2 S T O P O N START

SS07A

SS08A

OXX OOX

M10

SS10B

OOX

OXX

DESILTER STOP O N S T A R T

M01

SS01B

OXX OOX

OOX

OXX

A G IT 1 O N S T AR T

M02

SS02B

MIX PUMP STOP O N S T A R T

STOP

OOX

OXX

A G IT 2 O N S T AR T

M04

SS04B

STOP

M05

SS05B

OOX

OXX

SHAKER2 STOP O N S T A R T

M06

SS06B

OOX

OXX

SHAKER#2 STOP O N S T A R T

M07

SS07B

M08

SS08B

OOX

OXX

WASHDOWN PUMP STOP O N S T A R T

OOX

OXX

PIT PUMP STOP O N START

WASHDOWN PUMP S T O P O N START

OOX

OXX

PIT PUMP STOP O N START

SS10A

MOTOR THERMAL CUTOUT IF EQUIPPED

JUMPER

JUMPER P1-P2 IN PLG3MI IF NO THERMALS

MAIN CONTROL POWER RELAY

AC CONTROL STOPPED

HOUR METER

DESILTER CONES

MIXING AGITATION

SUPER CHARGER

FIRST CUT AGIT1

CLEAN TANK AGIT2

SHAKER #1

SHAKER #2

WASHDOWN PRESSURE PUMP

PIT PUMP MOTOR

ID0737809

Page 163

01

Electrical Section

BEGINS WITH S/N: 21; ENDS WITH S/N: 21 BILL OF MATERIAL: 51MP9501

REF NO.

01

PART NUMBER 8NP41160 8EN10721 8EN11009 8EN11007-1 8EH50151 8EN10513 8PB14840 8ES40564 8ES40564 8ES40561 8EB20015 8EB20015 8EB20015 8EB20015 8EB20010 8EB20030

QTY 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION SIGN:"WARNING-ENGINE MUST BE" PANEL,BACK, 48X36 ENCLOSURE,HOFF.48X36X12 NEMA12 PLATE,STIFFENER FOR 8EN11007 EYEBOLT,3/8-16 D.F.SHOULDER ENCLOSURE,HOFFMAN 16 PUSHBUTTN BUSHING,PIPE,REDUC. 3" X 2 1/2 CIRCUIT BREAKER;100A,600V,3PH CIRCUIT BREAKER;100A,600V,3PH CIRCUIT BREAKER;60A, 600V,3PH CIRCUIT BREAKER;3P,15A D CURVE CIRCUIT BREAKER;3P,15A D CURVE CIRCUIT BREAKER;3P,15A D CURVE CIRCUIT BREAKER;3P,15A D CURVE CIRCUIT BREAKER;3P,10A D CURVE CIRCUIT BREAKER;3P, 30A D CURV

7EC21153

100

CABLE,SOOW,14/4,15AMP,600V

REMARKS BAT - CTRL PNL BOX11 - CTRL PNL BOX11 - CTRL PNL BOX11 - CTRL PNL BOX11 - CTRL PNL BOX13 - CTRL PNL BSHG - CTRL PNL CB01 - CTRL PNL CB02 - CTRL PNL CB03 - CTRL PNL CB04 - CTRL PNL CB05 - CTRL PNL CB06 - CTRL PNL CB07 - CTRL PNL CB08 - CTRL PNL CB10 - CTRL PNL CBL01 - CTRL PNL (USE 100 LF)

7EC22143

65

CABLE,PERFECT-A-FLEX,14/37

CBL02 - CTRL PNL (USE 65 LF)

7EC23110

60

CABLE,TYPE SDN,16/2

CBL05 - CTRL PNL (USE 60 LF)

7EC21201

15

CABLE,SOOW,10/6,20AMP,600V

CBL07 - CTRL PNL (USE 15 LF)

7EC31010

100

CABLE,14/10,TYPE P UNARMORED

CBL10 - CTRL PNL (USE 100 LF)

8ES40566 6EP19011 6EP19012 6EP19003 6EP19007 8PC21048 8EP48270

3 1 2 8 4 1 2

ADAPTER,DIN RAIL, BREAKER E FR CORD GRIP ASSY. 8EP19011 CORD GRIP ASSY. 8EP19012 CORD GRIP ASSY 8EP19003 CORD GRIP ASSY 8EP19007 COUPLING,PIPE,STEEL, 3" NPT

8EP48270-1

2

RELAY MODULE FOR MINI BOSCH TERMINAL FOR EP48270 (5 PER)

CBDIN - CTRL PNL CG11 - CTRL PNL CG12 - CTRL PNL CG3 - CTRL PNL CG7 - CTRL PNL CPLR - CTRL PNL CR_ - CTRL PNL CR_ - CTRL PNL

8EP48282

2

RELAY,FORM-C,DIODE,24V,20A

CR_ - CTRL PNL

7EW11412

10

WIRE,MTW,14AWG,WHITE-W.BLUE ST

DC-14 - CTRL PNL (USE 10 LF)

7EW11612

5

WIRE,MTW,16AWG,WHITE-W.BLUE ST

DC-16 - CTRL PNL (USE 5 LF)

8ET00202 8ET00302

3 32

8ET01001

1

DIN RAIL,MOUNTING DIN#3 END ANCHOR; FOR DIN RAIL DR1 DIST.BLOCK;2/350–6@2/0,1pole

DIN#3 - CTRL PNL DIN#3 - CTRL PNL DIST_G - CTRL PNL

8ET01002

1

DIST.BLOCK;1@500–6@2/0,3pole

DISTRB - CTRL PNL

8ET01002-1

3

COVER FOR DIST.BLOCKS 68-69___

8EC11001

1

CONN.,FEM., 1P, 2/0-4/0,BLK

DISTRB - CTRL PNL FD_BK - CTRL PNL

8EC11041

1

CAP,FEMALE,BLACK

FD_BK - CTRL PNL

8EC11031

1

RECPT,PNL MOUNT,MALE,BLACK

FD_BKI - CTRL PNL

8EC11051

1

CAP,MALE,BLACK

FD_BKI - CTRL PNL

8EC11005

1

CONN.,FEM., 1P, 2/0-4/0,BLUE

FD_BL - CTRL PNL FD_BL - CTRL PNL

8EC11045

1

CAP,FEMALE,BLUE

8EC11035

1

RECPT,PNL MOUNT,MALE,BLUE

FD_BLI - CTRL PNL

8EC11055

1

CAP,MALE,BLUE

FD_BLI - CTRL PNL

8EC11004

1

CONN.,FEM., 1P, 2/0-4/0,GRN

FD_GN - CTRL PNL

8EC11044

1

CAP,FEMALE,GREEN

FD_GN - CTRL PNL

8EC11034

1

RECPT,PNL MOUNT,MALE,GREEN

FD_GNI - CTRL PNL

8EC11054

1

CAP,MALE,GREEN

FD_GNI - CTRL PNL

8EC11002

1

CONN.,FEM., 1P, 2/0-4/0,RED

FD_R - CTRL PNL FD_R - CTRL PNL

8EC11042

1

CAP,FEMALE,RED

8EC11032

1

RECPT,PNL MOUNT,MALE,RED

FD_RI - CTRL PNL

8EC11052

1

CAP,MALE,RED

FD_RI - CTRL PNL

Page 164

ID0737809

Electrical Section

BEGINS WITH S/N: 21; ENDS WITH S/N: 21 BILL OF MATERIAL: 51MP9501

REF NO.

01

PART NUMBER 8EP05128

QTY 1

7EC53101

120

CABLE,LOCOMOTIVE,4/0AWG,400AMP

FDR - CTRL PNL (USE 120 LF)

8EF40001 8EF41005 8EO45006 15GB7108 21000251 8EP91124 8EN11904 8EP60010 8EP60012 8EO21450 8ES21009 8ES21009 8ES21004 8ES21002 8ES21002 8ES21002 8ES21002 8ES21002 8ES21004 8PB42416 8PN24806-1 8ES30003 8ES30003 8ES30005 8ES30007 8ES30007 8ES30007 8ES30005 8ES30012 8EO45009 8EO90301-23 8EC10073 8EC10072 8NP00209 8EO21450 8NP41779 8ED00008 8ED00009 8ED00005 8ED00010 8ED01480-13 8ED02SINGLE 8ED02SINGLE-01 50MP9607-SIGN 8ED00001-01 8ED00003 8ED02THREE 8ED02THREE-01 8ED00003S 8ED00006-01 8NP41492-01 8NP47296

1 1 1 1 1 8 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 4 2 25 1 1 2 1 2 2 1 2 2 2 2 2 1 1 2 2 2 2 1 1 1

FU1 - CTRL PNL FU1 - CTRL PNL GENTEC - CTRL PNL GNDSTK - CTRL PNL HOUR - CTRL PNL HS1 - CTRL PNL LOCK - CTRL PNL LS01 - CTRL PNL LS01 - CTRL PNL LW_LT - CTRL PNL

8EO13019

16

FUSEHOLDER;INLINE; 1 CIRCUIT FUSE: ATO/ATC 5 AMP TAN PUSH-PULL; 1N.O./1N.C. ASSEMBLY,GROUNDING STAKE HOURMETER, BLACK BEZEL HOLE SEAL,1.25MAX INTERLOCK,NEMA4 ENCLOSURE DOOR LIMIT SWITCH, NO LEVER, SEALED LIMIT SWITCH-OPER LEVER 2 INCH LIGHT,PILOT;3-COLOR,10~30 VOLT CONTACTOR,MOTOR,60AMP,24V IEC CONTACTOR,MOTOR,60AMP,24V IEC CONTACTOR,MOTOR,43AMP,24V IEC STARTER,MOTOR,9 AMP,24VDC COIL STARTER,MOTOR,9 AMP,24VDC COIL STARTER,MOTOR,9 AMP,24VDC COIL STARTER,MOTOR,9 AMP,24VDC COIL STARTER,MOTOR,9 AMP,24VDC COIL CONTACTOR,MOTOR,43AMP,24V IEC 5406-24-16,BUSHING,PIPE,STEEL, NIPPLE,PIPE,STEEL,3"NPT,SCH40; OVERLOAD RELAY;18-90 AMP IEC OVERLOAD RELAY;18-90 AMP IEC OVERLOAD RELAY;9-45AMP IEC OVERLOAD RELAY;3.2-16 AMP OVERLOAD RELAY;3.2-16 AMP OVERLOAD RELAY;3.2-16 AMP OVERLOAD RELAY;9-45AMP IEC OVERLOAD RELAY 1.0-5.0 AMPS PUSH-PULL/TWST-JMB-RED-ILL-24V TOUCH-SAFE,COVER,CONTACT BLOCK HANDLE,FOR 60A M/F DSN60 RECEP,FEMALE W/TWO PILOTS 60A NAMEPLATE: TRASH PUMP LIGHT,PILOT;3-COLOR,10~30 VOLT LABEL,DO NOT PRESSURE WASH 3" DIA DECAL "DANGER HIGH VOLTAGE..."

DECAL "DANGER ARC FLASH..."

WARNING; ARC FLASH/SHOCK EQUIP DECAL "WARNING ARC FLASH..."

DECAL-DANGER 480 VOLTS-3PHASE DECAL "SINGLE PHASE" 1-1/8X4 DECAL "SINGLE PHASE" 1-1/8X4 STICKERS,SIGNS ETC. FOR ELEC. DECAL"DANGER ELEC.EQUIP." DECAL"DANGER-LOCKOUT SWITCHES" DECAL "THREE PHASE" 1-1/8X4 DECAL "THREE PHASE" 1-1/8X4 DECAL"DANGER-LOCKOUT SWITCHES" DANGER; LOCK OUT ELECTRICAL DECAL,WARNING-LOCKOUT MAIN CIR DECAL; BATTERY LOCKOUT SWITCH SEL.SW.3POS.SPR.RTN.,RT.-CNT.

DESCRIPTION BUSHING,SEALING,3IN,4WIRE,.8OD

Page 165

REMARKS FD_SL - CTRL PNL

M01 - CTRL PNL M02 - CTRL PNL M03 - CTRL PNL M04 - CTRL PNL M05 - CTRL PNL M06 - CTRL PNL M07 - CTRL PNL M08 - CTRL PNL M10 - CTRL PNL MISC - CTRL PNL NIPL - CTRL PNL OL01 - CTRL PNL OL02 - CTRL PNL OL03 - CTRL PNL OL04 - CTRL PNL OL05 - CTRL PNL OL08 - CTRL PNL OL10 - CTRL PNL OL6/7 - CTRL PNL PB1 - CTRL PNL PB-X - CTRL PNL PLG - CTRL PNL PLG1F - CTRL PNL PPIDTG - CTRL PNL SC_LT - CTRL PNL SIGN - CTRL PNL SIGN08 - CTRL PNL SIGN09 - CTRL PNL SIGN1 - CTRL PNL SIGN10 - CTRL PNL SIGN13 - CTRL PNL SIGN1P - CTRL PNL SIGN1P - CTRL PNL SIGN2 - CTRL PNL SIGN2S - CTRL PNL SIGN3 - CTRL PNL SIGN3P - CTRL PNL SIGN3P - CTRL PNL SIGN3S - CTRL PNL SIGN6S - CTRL PNL SIGN92 - CTRL PNL SIGNG - CTRL PNL SS_ - CTRL PNL

ID0737809

Electrical Section

BEGINS WITH S/N: 21; ENDS WITH S/N: 21 BILL OF MATERIAL: 51MP9501

REF NO.

PART NUMBER 8EO90404 8EP13203 8EP13103 8EP13207 8EP13107

QTY 16 6 120 2 30

8EP22109 8EP13201 8EP13101

1 2 70

8EO51402 8EP48424-2 8ET03221 8ET03953 8ET03942 8ET03945 8ET03292 8ET03492 8ET03401 8NP00209D 7ES05222

1 1 2 2 1 3 4 4 96 2 6

DESCRIPTION BOOT,SEL.SW.,BLK HYPALON SEALTITE CONNECTOR STRAIGHT 1" SEALTITE 1" SEALTITE CONCTR STRAIGHT 2-1/2 SEALTITE 2-1/2" BUSHING, PLASTIC 2.5" SEALTITE CONECTR STRAIGHT 1/2" SEALTITE 1/2" RESISTOR, 220000 OHM, 1 WATT RELAY,ON-DELAY,VARI,24VDC,1A TERMINAL;1X1,GREY;8-AWG-WIRE JUMPER,STEP-DOWN,2-WAY JUMPER,PUSH-IN,2-WAY JUMPER,PUSH-IN,5-WAY END PLATE FOR 8ET03201 END PLATE FOR 8ET03401 TERMINAL;2X2,GREY NAMEPLATE: TRASH PUMP 10HP MAX WIREWAY 1.0W X 3.0H

REMARKS SS_ - CTRL PNL

TD3 - CTRL PNL TD3 - CTRL PNL TERM - CTRL PNL TERM - CTRL PNL TERM - CTRL PNL TERM - CTRL PNL TERM - CTRL PNL TERM - CTRL PNL TERM - CTRL PNL TRSH - CTRL PNL WW1 - CTRL PNL (USE 6 LF)

7ES05303

6

WIREWAY COVER 1"W X 6'

WW1 - CTRL PNL (USE LF')

7ES05224

11

WIREWAY 2.0W X 3.0H

WW2 - CTRL PNL (USE 11 LF)

7ES05305

11

WIREWAY COVER 2"W X 6'

WW2 - CTRL PNL (USE 11 LF)

7ES05225

5

WIREWAY 3.0W X 3.0H

WW3 - CTRL PNL (USE 5 LF)

7ES05306

5

WIREWAY COVER 3"W X 6'

WW3 - CTRL PNL (USE 5 LF)

ST100 - CTRL PNL ST100 - CTRL PNL (USE 120 LF) ST250 - CTRL PNL ST250 - CTRL PNL (USE 30 LF) ST250B - CTRL PNL ST50 - CTRL PNL ST50 - CTRL PNL (USE 70 LF)

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 166

ID0737809

Notes:

Page 167

Electrical Section BEGINS WITH S/N: 22 BILL OF MATERIAL: 51MP9501

REF NO.

01

PART NUMBER 8NP41160 8EN10721 8EN10328 8EN11007-1 8EH50151 8EN10513 8PB14840 8ES40564 8ES40564 8ES40561 8EB20015 8EB20015 8EB20015 8EB20015 8EB20010 8EB20030

QTY 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION SIGN:"WARNING-ENGINE MUST BE" PANEL,BACK, 48X36 ENCLOSURE,48X36X12 NEMA4 PLATE,STIFFENER FOR 8EN11007 EYEBOLT,3/8-16 D.F.SHOULDER ENCLOSURE,HOFFMAN 16 PUSHBUTTN BUSHING,PIPE,REDUC. 3" X 2 1/2 CIRCUIT BREAKER;100A,600V,3PH CIRCUIT BREAKER;100A,600V,3PH CIRCUIT BREAKER;60A, 600V,3PH CIRCUIT BREAKER;3P,15A D CURVE CIRCUIT BREAKER;3P,15A D CURVE CIRCUIT BREAKER;3P,15A D CURVE CIRCUIT BREAKER;3P,15A D CURVE CIRCUIT BREAKER;3P,10A D CURVE CIRCUIT BREAKER;3P, 30A D CURV

7EC21153

15

CABLE,SOOW,14/4,15AMP,600V

REMARKS BAT - CTRL PNL BOX11 - CTRL PNL BOX11 - CTRL PNL BOX11 - CTRL PNL BOX11 - CTRL PNL BOX13 - CTRL PNL BSHG - CTRL PNL CB01 - CTRL PNL CB02 - CTRL PNL CB03 - CTRL PNL CB04 - CTRL PNL CB05 - CTRL PNL CB06 - CTRL PNL CB07 - CTRL PNL CB08 - CTRL PNL CB10 - CTRL PNL CBL01 - CTRL PNL (USE 15 LF)

7EC22143

65

CABLE,PERFECT-A-FLEX,14/37

CBL02 - CTRL PNL (USE 65 LF)

7EC23110

60

CABLE,TYPE SDN,16/2

CBL05 - CTRL PNL (USE 60 LF)

7EC21201

15

CABLE,SOOW,10/6,20AMP,600V

CBL07 - CTRL PNL (USE 15 LF)

7EC31010

100

CABLE,14/10,TYPE P UNARMORED

CBL10 - CTRL PNL (USE 100 LF)

8ES40566 6EP19011 6EP19012 6EP19003 6EP19007 8PC21048 8EP48270

3 1 2 8 4 1 2

ADAPTER,DIN RAIL, BREAKER E FR CORD GRIP ASSY. 8EP19011 CORD GRIP ASSY. 8EP19012 CORD GRIP ASSY 8EP19003 CORD GRIP ASSY 8EP19007 COUPLING,PIPE,STEEL, 3" NPT

8EP48270-1

2

RELAY MODULE FOR MINI BOSCH TERMINAL FOR EP48270 (5 PER)

CBDIN - CTRL PNL CG11 - CTRL PNL CG12 - CTRL PNL CG3 - CTRL PNL CG7 - CTRL PNL CPLR - CTRL PNL CR_ - CTRL PNL CR_ - CTRL PNL

8EP48282

2

RELAY,FORM-C,DIODE,24V,20A

CR_ - CTRL PNL

7EW11412

10

WIRE,MTW,14AWG,WHITE-W.BLUE ST

DC-14 - CTRL PNL (USE 10 LF)

7EW11612

5

WIRE,MTW,16AWG,WHITE-W.BLUE ST

DC-16 - CTRL PNL (USE 5 LF')

8ET00202 8ET00302

3 32

8ET01001

1

DIN RAIL,MOUNTING DIN#3 END ANCHOR; FOR DIN RAIL DR1 DIST.BLOCK;2/350–6@2/0,1pole

DIN#3 - CTRL PNL DIN#3 - CTRL PNL DIST_G - CTRL PNL

8ET01002

1

DIST.BLOCK;1@500–6@2/0,3pole

DISTRB - CTRL PNL

8ET01002-1

3

COVER FOR DIST.BLOCKS 68-69___

8EC11001

1

CONN.,FEM., 1P, 2/0-4/0,BLK

DISTRB - CTRL PNL FD_BK - CTRL PNL

8EC11041

1

CAP,FEMALE,BLACK

FD_BK - CTRL PNL

8EC11031

1

RECPT,PNL MOUNT,MALE,BLACK

FD_BKI - CTRL PNL

8EC11051

1

CAP,MALE,BLACK

FD_BKI - CTRL PNL

8EC11005

1

CONN.,FEM., 1P, 2/0-4/0,BLUE

FD_BL - CTRL PNL FD_BL - CTRL PNL

8EC11045

1

CAP,FEMALE,BLUE

8EC11035

1

RECPT,PNL MOUNT,MALE,BLUE

FD_BLI - CTRL PNL

8EC11055

1

CAP,MALE,BLUE

FD_BLI - CTRL PNL

8EC11004

1

CONN.,FEM., 1P, 2/0-4/0,GRN

FD_GN - CTRL PNL

8EC11044

1

CAP,FEMALE,GREEN

FD_GN - CTRL PNL

8EC11034

1

RECPT,PNL MOUNT,MALE,GREEN

FD_GNI - CTRL PNL

8EC11054

1

CAP,MALE,GREEN

FD_GNI - CTRL PNL

8EC11002

1

CONN.,FEM., 1P, 2/0-4/0,RED

FD_R - CTRL PNL FD_R - CTRL PNL

8EC11042

1

CAP,FEMALE,RED

8EC11032

1

RECPT,PNL MOUNT,MALE,RED

FD_RI - CTRL PNL

8EC11052

1

CAP,MALE,RED

FD_RI - CTRL PNL

Page 168

ID0737771

Electrical Section BEGINS WITH S/N: 22 BILL OF MATERIAL: 51MP9501

REF NO.

01

PART NUMBER 8EP05128

QTY 1

7EC53101

120

CABLE,LOCOMOTIVE,4/0AWG,400AMP

FDR - CTRL PNL (USE 120 LF)

8EF40001 8EF41005 15GB7108 21000251 8EP91124 8EN11904 8EP60010 8EP60012 8EO21450 8ES21009 8ES21009 8ES21004 8ES21002 8ES21002 8ES21002 8ES21002 8ES21002 8ES21004 8PB42416 8PN24806-1 8ES30003 8ES30003 8ES30005 8ES30007 8ES30007 8ES30007 8ES30005 8ES30012 8EO45009 8EO90301-23 8EC10073 8EC10072 8NP00209 8EO21450 8NP41779 8ED00008 8ED00009 8ED00005 8ED00010 8ED01480-13 8ED02SINGLE 8ED02SINGLE-01 50MP9607-SIGN 8ED00001-01 8ED00003 8ED02THREE 8ED02THREE-01 8ED00003S 8ED00006-01 8NP41492-01 8NP47296 8EO13019

1 1 1 1 8 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 4 2 25 1 1 2 1 2 2 1 2 2 2 2 2 1 1 2 2 2 2 1 1 1 16

FUSEHOLDER;INLINE; 1 CIRCUIT FUSE: ATO/ATC 5 AMP TAN ASSEMBLY,GROUNDING STAKE HOURMETER, BLACK BEZEL HOLE SEAL,1.25MAX INTERLOCK,NEMA4 ENCLOSURE DOOR LIMIT SWITCH, NO LEVER, SEALED LIMIT SWITCH-OPER LEVER 2 INCH LIGHT,PILOT;3-COLOR,10~30 VOLT CONTACTOR,MOTOR,60AMP,24V IEC CONTACTOR,MOTOR,60AMP,24V IEC CONTACTOR,MOTOR,43AMP,24V IEC STARTER,MOTOR,9 AMP,24VDC COIL STARTER,MOTOR,9 AMP,24VDC COIL STARTER,MOTOR,9 AMP,24VDC COIL STARTER,MOTOR,9 AMP,24VDC COIL STARTER,MOTOR,9 AMP,24VDC COIL CONTACTOR,MOTOR,43AMP,24V IEC 5406-24-16,BUSHING,PIPE,STEEL, NIPPLE,PIPE,STEEL,3"NPT,SCH40; OVERLOAD RELAY;18-90 AMP IEC OVERLOAD RELAY;18-90 AMP IEC OVERLOAD RELAY;9-45AMP IEC OVERLOAD RELAY;3.2-16 AMP OVERLOAD RELAY;3.2-16 AMP OVERLOAD RELAY;3.2-16 AMP OVERLOAD RELAY;9-45AMP IEC OVERLOAD RELAY 1.0-5.0 AMPS PUSH-PULL/TWST-JMB-RED-ILL-24V TOUCH-SAFE,COVER,CONTACT BLOCK HANDLE,FOR 60A M/F DSN60 RECEP,FEMALE W/TWO PILOTS 60A NAMEPLATE: TRASH PUMP LIGHT,PILOT;3-COLOR,10~30 VOLT LABEL,DO NOT PRESSURE WASH 3" DIA DECAL "DANGER HIGH VOLTAGE..."

DECAL "DANGER ARC FLASH..."

WARNING; ARC FLASH/SHOCK EQUIP DECAL "WARNING ARC FLASH..."

DECAL-DANGER 480 VOLTS-3PHASE DECAL "SINGLE PHASE" 1-1/8X4 DECAL "SINGLE PHASE" 1-1/8X4 STICKERS,SIGNS ETC. FOR ELEC. DECAL"DANGER ELEC.EQUIP." DECAL"DANGER-LOCKOUT SWITCHES" DECAL "THREE PHASE" 1-1/8X4 DECAL "THREE PHASE" 1-1/8X4 DECAL"DANGER-LOCKOUT SWITCHES" DANGER; LOCK OUT ELECTRICAL DECAL,WARNING-LOCKOUT MAIN CIR DECAL; BATTERY LOCKOUT SWITCH SEL.SW.3POS.SPR.RTN.,RT.-CNT.

FU1 - CTRL PNL FU1 - CTRL PNL GNDSTK - CTRL PNL HOUR - CTRL PNL HS1 - CTRL PNL LOCK - CTRL PNL LS01 - CTRL PNL LS01 - CTRL PNL LW_LT - CTRL PNL

SIGN - CTRL PNL SIGN08 - CTRL PNL SIGN09 - CTRL PNL SIGN1 - CTRL PNL SIGN10 - CTRL PNL SIGN13 - CTRL PNL SIGN1P - CTRL PNL SIGN1P - CTRL PNL SIGN2 - CTRL PNL SIGN2S - CTRL PNL SIGN3 - CTRL PNL SIGN3P - CTRL PNL SIGN3P - CTRL PNL SIGN3S - CTRL PNL SIGN6S - CTRL PNL SIGN92 - CTRL PNL SIGNG - CTRL PNL SS_ - CTRL PNL

8EO90404

16

BOOT,SEL.SW.,BLK HYPALON

SS_ - CTRL PNL

DESCRIPTION BUSHING,SEALING,3IN,4WIRE,.8OD

Page 169

REMARKS FD_SL - CTRL PNL

M01 - CTRL PNL M02 - CTRL PNL M03 - CTRL PNL M04 - CTRL PNL M05 - CTRL PNL M06 - CTRL PNL M07 - CTRL PNL M08 - CTRL PNL M10 - CTRL PNL MISC - CTRL PNL NIPL - CTRL PNL OL01 - CTRL PNL OL02 - CTRL PNL OL03 - CTRL PNL OL04 - CTRL PNL OL05 - CTRL PNL OL08 - CTRL PNL OL10 - CTRL PNL OL6/7 - CTRL PNL PB1 - CTRL PNL PB-X - CTRL PNL PLG - CTRL PNL PLG1F - CTRL PNL PPIDTG - CTRL PNL SC_LT - CTRL PNL

ID0737771

Electrical Section BEGINS WITH S/N: 22 BILL OF MATERIAL: 51MP9501

REF NO.

PART NUMBER 8EP13203 8EP13103 8EP13207 8EP13107

QTY 6 120 2 30

8EP22109 8EP13201 8EP13101

1 2 70

8EO51402 8EP48424-2 8ET03221 8ET03953 8ET03942 8ET03945 8ET03292 8ET03492 8ET03401

1 1 2 2 1 3 4 4 96

DESCRIPTION SEALTITE CONNECTOR STRAIGHT 1" SEALTITE 1" SEALTITE CONCTR STRAIGHT 2-1/2 SEALTITE 2-1/2" BUSHING, PLASTIC 2.5" SEALTITE CONECTR STRAIGHT 1/2" SEALTITE 1/2" RESISTOR, 220000 OHM, 1 WATT RELAY,ON-DELAY,VARI,24VDC,1A TERMINAL;1X1,GREY;8-AWG-WIRE JUMPER,STEP-DOWN,2-WAY JUMPER,PUSH-IN,2-WAY JUMPER,PUSH-IN,5-WAY END PLATE FOR 8ET03201 END PLATE FOR 8ET03401 TERMINAL;2X2,GREY

7ES05222

6

WIREWAY 1.0W X 3.0H

TD3 - CTRL PNL TD3 - CTRL PNL TERM - CTRL PNL TERM - CTRL PNL TERM - CTRL PNL TERM - CTRL PNL TERM - CTRL PNL TERM - CTRL PNL TERM - CTRL PNL WW1 - CTRL PNL (USE 6 LF)

7ES05303

6

WIREWAY COVER 1"W X 6'

WW1 - CTRL PNL (USE 6 LF)

7ES05224

11

WIREWAY 2.0W X 3.0H

WW2 - CTRL PNL (USE 11 LF)

7ES05305

11

WIREWAY COVER 2"W X 6'

WW2 - CTRL PNL (USE 11 LF)

7ES05225

5

WIREWAY 3.0W X 3.0H

WW3 - CTRL PNL (USE 5 LF)

7ES05306

5

WIREWAY COVER 3"W X 6'

WW3 - CTRL PNL (USE 5 LF)

REMARKS ST100 - CTRL PNL ST100 - CTRL PNL (USE 120 LF) ST250 - CTRL PNL ST250 - CTRL PNL (USE 30 LF) ST250B - CTRL PNL ST50 - CTRL PNL ST50 - CTRL PNL (USE 70 LF')

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 170

ID0737771

Notes:

Page 171

Electrical Section

BEGINS WITH S/N: 21; ENDS WITH S/N: 21 BILL OF MATERIAL: 51MP9501DC

SCHEMATIC

25AMP

10AWG

10AMP

1 /0 A W G

ON OFF

1/0 AWG

14 A W G

15AMP 1 /0 A W G

14 A W G

10AWG

A1

10

15

16 18 A2

A2

A1

18 16

15

RELATIVE SCALE KNOB SET TO 1.0 FOR DELAY TIME OF 10 MINUTES

DELPHI, SICMA 90 POSITION

3=BLANK 2=START 1=BAT+

TO MAIN J-BOX

K

4=IGNITION 5=IGNITION 6=BAT -

OFF R UN AN

5

4 6

2

3

1

CR

31

61

1

45

75

15

46

76

16

90

30

60

KEY SWITCH PLUG IN ENGINE PANEL

NOTES: 1. CONNECT THE MTU ENGINE ECM GROUND STUD TO BATTERY (-) WITH 4 AWG CABLE. 2. USE "BLUE" WIRE FOR ALL DC POWER WIRES INSIDE CONTROL BOXES 3. USE LT. BLUE OR WHITE W. BLUE STRIPE FOR ALL DC (-) WIRES IN CONTROL BOX 4. USE RED WIRE FOR AC SWITCHED CONTROL WIRES & WHITE FOR NEUTRALS 5. FOR EXTERNAL POWER SOURCE USE YELLOW WIRE. 6. FOR HIGH VOLTAGE/POWER USE BLACK WIRE.

FROM MAIN J-BOX

6EC61035 = DEUTSCH DT06-6S KIT

12

3

2

1

5

4 6

8

2=DO2(5V) 4=AI1(0-5V)

3=PVA PWR 5=AI2(0-5V) 6=AI3(0-5V)

PLUG POST RUN (+) POST RUN (-) SPEED SENSOR SPEED SENSOR NEUTRAL SWITCH (-)

1 2 3 4 5 6 7 8 9 10 11

PIN 12 SPARE PIN 13 SPARE 58 PIN 15 SPARE PIN 16 SPARE

PIN 1 SPARE PIN 2 SPARE 62 PIN 4 SPARE PIN 5 SPARE PIN 6 SPARE R CANSHLD PIN 8 SPARE PIN 9 SPARE PIN 10 SPARE PIN 11 SPARE

A.A. WIRE #

12 13 14 15 16

56 57 73 59 R(+)

A.A. WIRE #

17 18 19 20 21

PIN #

PLUG RED BLK BLK WHT RED

R CAN + R CAN PIN 24 SPARE 76 50 54 R(-) PIN 29 SPARE PIN 30 SPARE (-)

1 2 3 4 5 6

22 23 24 25 26 27 28 29 30 31

PIN #

31 SOC PLUG FROM MURPHY ENGINE CONTROL BOX TO MAIN JUNCTION BOX

FUNCTION

RELAY 6 NC SPARE #2 ENGINE START ALARM SPARE SPARE SPARE #6 CAN SHIELD SPARE RELAY 6 COMMON SPARE CAN HI CAN LO CAN SHIELD DIGITAL INPUT 5 (LUBE OIL TEMP. HIGH) SPARE SPARE DIGITAL INPUT 2 (TRANS. OIL TEMP. HIGH) DIGITAL INPUT 3 (LOW LUBE OIL PRESSURE) DIGITAL INPUT 4 (LINER WASH FLOW LOW) DIGITAL INPUT 6 (SUPERCHARGE PRESSURE LOW) BATTERY (+) (REMOTE)

11=FREQ IN

10

11

9

7

8=RES.SENDER 3

FUNCTION

CAN HI (REMOTE) CAN LO (REMOTE) DIGITAL INPUT 1 (SPARE) FUEL LEVEL DIGITAL INPUT 9 (REMOTE SHUTDOWN (-)) SHUTDOWN (-) BATTERY (-) (REMOTE) DIGITAL INPUT 8 (IDLE RESUME) KEYED BATTERY (+) BATTERY (-)

4=

10=PVA GND

7=RES.SENDER 2

1=RS485(+)

8EC61030 = DEUTSCH DT06-12SA

5=

12=RS485(-)

6=GND=R-

3=RCAN LO

5

4

9=RES.SENDER 4

2

3

6

2=RCAN HI

1

1=BAT+=R+

PV380 ON DRILLERS CONSOLE

ID0737851

Page 172

01

Electrical Section

BEGINS WITH S/N: 21; ENDS WITH S/N: 21 BILL OF MATERIAL: 51MP9501DC

GEAR/RPM/FLOW RATE

1 5 " 4

NOTES: 1. CONNECT THE MTU ENGINE ECM GROUND STUD TO BATTERY (-) WITH 4 AWG CABLE. 2. USE "BLUE" WIRE FOR ALL DC POWER WIRES INSIDE CONTROL BOXES 3. USE LT. BLUE OR WHITE W. BLUE STRIPE FOR ALL DC (-) WIRES IN CONTROL BOX 4. USE RED WIRE FOR AC SWITCHED CONTROL WIRES & WHITE FOR NEUTRALS 5. FOR EXTERNAL POWER SOURCE USE YELLOW WIRE. 6. FOR HIGH VOLTAGE/POWER USE BLACK WIRE.

5"

KERR T60HD W/ 6" PISTONS

ENGINE RPM 1800 1800 1800 1800 1800 1800 1800 1503 N/A N/A

MAXIMUM ENGINE RPM AND GPM IN EACH GEAR GEAR 1 2 3 4 5 6 7 8 9 10

NOTE: OVER SPEED GOVERNOR ON THIS UNIT LIMITS PUMP OUTPUT IN THE SHADED AREAS. T60HD (6" PISTONS), 4:1, FRO-16210C P/N: 8NP41995

4:1 CHAIN DRIVE USES DECAL 8NP41995

GPM 78 107 147 202 274 383 522 600 N/A N/A

ID0737851

Page 173

01

Electrical Section

BEGINS WITH S/N: 21; ENDS WITH S/N: 21 BILL OF MATERIAL: 51MP9501DC

ENGINE SCHEMATIC

S B R M L K J H F C A

87

30

85

86

16Y L /R D

MTU ENGINE ENCLOSURE

18OR

POST RUN GROUND 18WH/GN

P OS T R U N IN DIC ATO R

30

85

86

GROUND 14WH

120Ω

2

1

16R D/WH

4

3

2

1

4

3

2

2

1

16WH

16P K 98

97

53

3

16R D/B K

3

52

2 1

4

3

22

33

28

1

2

3

4

84

5

32

39

99 100

7

8

1

2

10 3 1

24

16

9

1

S C R L IN E HE AT E R #2 AN D #5 P OW E R

2

2 16 17 18

1

12R D/B K

12R D

2

2

S C R L IN E HE AT E R #1 AN D #4 P OWE R

1

19

34

6

18

15

12G N

1

51

50

41

40

18Y L /B K

S C R L IN E HE AT E R #1 AN D #4 P OWE R

12WH

1 2 4 7 10 13 19 20 16 11 12 14 15 18 9 8 6 5 3 17 21

1

14B R /B K

14B R

19 20 21 16 10 7 8 2 4 3 11 15

1

2

18R D/B K

2

43

42

18G N/B K

P R E -C AT AL Y S T NO x S E NS OR C AN L OW (P IN 2)

DE F INJ E C TO R V ALV E LS P WM (P IN1)

16WH

16P R /Y L

S C R L IN E HE AT E R #4 G R OU ND C ON TR OL

16 1

10 9 11 12 6 7 8 5 1 2 4 3 8 4 2 3 1 5 7 6

10 9 11 12 6 7 8 5 1 2 4 3 8 7 6 5 4 2 3 1

2 1

I L

5

2 18 4

31

1

95

1

2

20

3

14WH

3

16WH

16Y L

16WH

16B L

ACM2.1 HARNESS E XH AU S T T E MP . , S C R C ATALY S T INL E T G R OUN D

E XH AU S T T E MP . , S C R C ATALY S T O UT LE T S IG N AL

E XHAU S T T E MP . , S C R C ATALY S T INL E T S IG NAL

E XHAU S T T E MP . , S C R C ATALY S T O UT LE T G R OU ND

P OS T-C ATALY S T N Ox S E N S O R C AN+

18R D P OS T-C ATALY S T N Ox S E N S O R G R OU ND

P O S T -C AT AL Y S T N O x S E N S OR P OWE R S UP P LY

P O S T -C AT AL Y S T N O x S E NS OR C AN-

14B L/B K

16WH

P R E -C AT AL Y S T NOx S E NS OR G R O UN D (P IN 4)

E XHAU S T T E MP . , S C R MIXE R P IP E G R OUN D (P IN3)

DE F INJ E C TO R V ALV E C O NT R O L HS (P IN2)

S C R L IN E HE AT E R #1 G R OU ND C ON TR OL

12G N

DE F S Y S TE M C O OL AN T V ALV E LS (P IN1)

14R D

14G N

12R D

DE F S Y S TE M C O OL AN T V ALV E HS (P IN2)

DE F P UMP G R OU ND (P IN4)

4

47

62

48

49

1

2

4

18B K /WH

18R D/B K

DE F P UMP P W M S P E E D C O NT R O L (P IN 3)

C AN 4 DE F TANK L OW

3

14

106

16WH

16OR

16P R

DE F INJ E C TO R P R E S S U R E S E N S O R G R OU ND (P IN7) DE F INJ E C TO R P R E S S U R E S E N S OR S IG N AL (P IN8)

S C R L IN E HE AT E R #2 AN D #5 P OWE R

14B L

S C R L IN E HE AT E R #5 G R OU ND C ON TR OL

12R D

S C R L IN E HE AT E R #2 G R OU ND C ON TR OL 14B K

14R D/B K S C R L IN E HE AT E R #4 G R OU ND C ON TR OL

S C R L IN E HE AT E R #4

DE F INJ E C TO R P R E S S U R E S E N S O R S IG N AL (P IN5)

16P R /P K

16P R /B K

DE F INJ E C TO R HE AT E R H S 24V P O WE R S U P P LY (P IN4)

DE F INJ E C TO R HE AT E R L S C O NT R O L (P IN 3)

16P R /WH

E XHAU S T T E MP . , S C R MIXE R P IP E S IG NAL (P IN 1)

14G Y /B K

P R E -C AT AL Y S T NO x S E NS OR C AN H IG H (P IN 3)

P R E -C AT AL Y S T NO x S E NS OR P OW E R S UP P L Y (P IN 1)

18WH

77

17 21 18 20 11 12 14 15 7 5 6 8 9 13 10 16 19 3 4 2 1

POST RUN INDICATOR POST RUN GROUND 18WH/GN

START OUT TO RELAY

SYSTEM CHASSIS GROUND

C R ANK S TAR T INP UT 16P K B + MC M 14R D/G N B + MC M 14R D/G N B + MC M 14R D/G N B + MC M 14R D/G N IGNITION 16YL/GN GROUND 14WH GROUND 14WH GROUND 14WH GROUND 14WH C AN1+ 18R D C AN1 S HIE L D 18B K /WH C AN1 S HIE L D 18B K /WH C AN1- 18B K C AN2+ 18B L C AN2 S HIE L D 18WH /B K C AN2 S HIE L D 18WH /B K C AN 2- 18G Y C AN 2- 18G Y C AN2 S HIE L D 18WH /B K C AN2 S HIE L D 18WH /B K C AN2+ 18B L C AN1+ 18R D C AN1 S HIE L D 18B K /WH C AN1 S HIE L D 18B K /WH C AN1- 18B K B + AC M 14R D/WH B + AC M 14R D/WH B + AC M 14R D/WH B + AC M 14R D/WH B + AC M 14R D/WH B + AC M 14R D/WH GROUND 14WH GROUND 14WH GROUND 14WH GROUND 14WH GROUND 14WH

B=BK=CAN1C=BLK/WH=CAN1 SHLD A=RED=CAN1+

78

F UE L HE AT E R G ND 14WH F UE L HE AT E R 14R D/B K

ALTERNATOR PLUG

C AN 4 DE F TANK H IG H 18WH/B L

18TN

C AN 4 DE F TANK G R O UND

C AN 4 DE F TANK P OW E R S UP P L Y 24V

DE F P UMP P OS T R UN INDIC AT OR G R O UN D

DE F P UMP P O S T R UN INDIC AT OR S UP P L Y

1

POST RUN INDICATOR 18OR POST RUN GROUND 18WH/GN B+ ACM 14RD/WH B + F 5 14R D/G N IGNITION 16YL/GN FUEL HEATER 14RD/BK S T AR T O U T T O R E LAY 16P K /G N C R ANK S TAR T INP UT 16P K GROUND 14WH C AN1+ 18R D C AN1 S HIE L D 18B K /WH C AN1- 18B K

16P K /G N

AIR FILTER SENSOR FLYING LEAD

COOLANT LEVEL SENSOR

DE F P UMP P O WE R S U P P LY (P IN2)

ALT. IGNITION 16YL/PR ALT . LIG H T 16Y L/WH

S TAR T O UT T O R E LAY

18TN 16WH /P R

S E NS O R S U P P LY 16R D/B K AIR FILTER SENSOR 18TN/BK S E N S O R G R OU ND 16WH/P R

150Ω

DE F P UMP S P E E D S IG N AL (P IN1)

87a

NEUTRAL START RELAY

15 18 10

16P R /OR

75

14R D/G N

14R D

16YL/GN

IGNITION KL15 F3 16YL/BK

IGNITION KL15 F2

B+

B + MC M

B+ ACM 14RD/WH

IGNITION KL15 F3 16YL/BK

15AMP

40AMP

10AMP

10AMP

5AMP

10AMP

10AMP

FUEL HEATER 14RD/BK

TIER 4 INDUCEMENT OVERRIDE 16GN C R ANK S TAR T INP UT 16P K REMOTE SHUTDOWN 16WH/BK

CANL 18GN CAN SHIELD 18BK/WH CANH 18YL

C HE C K E N G INE L AMP 16G Y IGNITION 16YL/BK B + 14R D GROUND 14WH

16P R /OR

16R E D

C AN1- 18R D C AN1 S HIE L D 18B K /WH C AN1+ 18B K E NG IN E S T OP L AMP 18TN/R D T IE R 4 DE F L AMP 18P R MIS C . U R E A LO W LAMP 18B L MIS C . C C LIMITE R LIG HT 18B R S E NS O R G R OU ND 16WH/P R AIR FILTER SENSOR 18TN/BK S E N S O R S U P P LY 16R D/B K COOLANT LEVEL SENSOR 18TN AMBIENT TEMP SENSOR 18OR/BL

B UZZE R

N E U TR AL S WITC H IN P U T

C R ANK INH IB IT

MISC. TIER4 LIMITER ACTIVE 16PR/BK

AMBIENT TEMP SENSOR 18OR/BL S E NS O R G R OU ND 16WH/P R

76

IGNITION FROM KEY 14R D/G N PANEL POWER

CAN-

16G N TIER 4 INDUCEMENT OVERRIDE 16G Y CHECK ENGINE LIGHT 18TN /R D ENGINE STOP LIGHT 18P R TIER 4 DEF LIGHT 18B L MISC. UREA LOW LIGHT 18B R MISC. CC LIMITER LIGHT 16P R /B K MISC. TIER 4 LIMITER ACTIVE LIGHT 16P R /OR BUZZER CRANK INHIBIT 16P K CRANK START INPUT B- GROUND 14WH 16W H/B K REMOTE SHUTDOWN CAN+ 16G N CAN SHIELD 16G N 16G N

N T D P V W U

16Y L/B K IGNITION KL15 F3 B- GROUND 16WH B+ 16R D/G N CAN+ 18Y L CAN SHIELD 18B K /WH CAN- 18G N

B=GRN=CANC=-BLK/WH=CANSHLD A=YEL=CAN+

IGNITION 16Y L/B K B+ 16R D/G N 16WH B- GROUND CAN- 18G N CAN SHIELD 18B K /WH CAN+ 18Y L

F G H J A B C E D

8 16 4 14 5 6 120Ω

200Ω

COOLANT LEVEL SENSOR 18TN S E N S O R S U P P LY 16R D/B K AIR FILTER SENSOR 18TN/BK S E N S O R G R OU ND 16WH/P R S T AR T O U T T O R E LAY 16P K /G N ALT. IGNITION 16YL/PR ALT . LIG H T 16Y L/WH

ID0737851

Page 174

2

01

1 2

1

2

Electrical Section

BEGINS WITH S/N: 21; ENDS WITH S/N: 21 BILL OF MATERIAL: 51MP9501DC

REF NO.

01

PART NUMBER 8EP02773 8EF41020 8EF40001 8EP01101 8EP02204 8EP02205 8ET20010

QTY 1 1 1 2 2 2 4

DESCRIPTION LIGHT,PILOT,YLW,24V FUSE: ATO/ATC 20 AMP YELLOW FUSEHOLDER;INLINE; 1 CIRCUIT BATTERY,12V,1450CCA BATT.TERMINAL,STRAIGHT,POS,2/0 BATT.TERMINAL,STRAIGHT,NEG,2/0 LUG,2/0,CRIMP,COPPER,1/2"HOLE

7EC51107

24

CABLE,WELD,2/0,ExCELENE ONLY

REMARKS BATDSC - JCT BOX BATT - JCT BOX BATT - JCT BOX BATT - JCT BOX BATT - JCT BOX BATT - JCT BOX BATT - JCT BOX BATT - JCT BOX (USE 24 LF)

8EN80059 8EN10314 8EN10718 8EN10503 8EN10501 8EP29104 8EP29231 8ET03231

1 1 1 1 1 1 1 2

ENCLOSURE,STEEL,W/O MTG BRKT ENCLOSURE,HOFFMAN 20X16X8 PANEL,JUNCTION BOX,STEEL,20x16 ENCLOSURE,HOFFMAN 3 PUSHBUTTON ENCLOSURE,HOFFMAN, 1PUSHBUTTON HORN,12-24VOLT,B/U AND SIGNAL BUZZER, OSCILLATING W/FLASHER TERMINAL,CB;1X1,GREY,8-AWG

BOX1 - OPS CONSOLE BOX2 - JCT BOX BOX2 - JCT BOX BOX3 - JCT BOX BOX4 - JCT BOX BZ1 - JCT BOX BZ2 - OPS CONSOLE CB_ - JCT BOX CB_PLT - JCT BOX

8ET03283

2

7EC23110

245

END PLATE FOR 8ET03231 CABLE,TYPE SDN,16/2

CBL02 - JCT BOX (USE 245 LF)

7EC21151

20

CABLE,SOOW,14/2,18AMP,600V

CBL02A - JCT BOX (USE 20LF)

7EC23112

35

CABLE,TYPE SDN,16/4

CBL04 - JCT BOX (USE 35 LF)

7EC23151

30

CABLE,TYPE SDN,16/10

CBL10 - JCT BOX (USE 30 LF)

7EC21153

25

CABLE,SOOW,14/4,15AMP,600V

CBL14 - JCT BOX (USE 25 LF)

7EC21197

17

CABLE,SOOW,10/2,30AMP,600V

CBLBAT - JCT BOX (USE 17 LF)

8EB03110 8EB03125 8EP19002 8EP19011 8EP48153 8EP48252 8EP48252 8EP48254 8EP51101 8ET20003 8ET37861

1 1 11 4 3 1 1 1 6 1 1

BREAKER,CIRCUIT;10A,PLUG IN BREAKER,CIRCUIT;25A,PLUG-IN CORD GRIP,.250 .375 .5 HUB CORD GRIP, .625 - .750 1.0 HUB RELAY,DIN W/SOCKET,24VDC,DPDT RELAY,1 POLE,PANEL MNT.,24VDC RELAY,1 POLE,PANEL MNT.,24VDC RELAY,2 POLE,PANEL MNT. 24VDC DIODE,400V,1AMP LUG,4AWG,CRMP,COPPR,13/32"HOLE TERM,RING,NON-INSL 6-5AWG,1/2

CBLW - JCT BOX CBMP - JCT BOX CG02 - JCT BOX CG11 - JCT BOX CR_ - JCT BOX

7EW12171 6EC61031-1 8EC70520-4M 8EF40001

6 1 1 1

WIRE,TFFN/THHN,4AWG,85AMP PLUG ASSY./ 2 SOCKET 16-18GA CORDSET, 4-18AWG, STR FEMALE FUSEHOLDER;INLINE; 1 CIRCUIT

CR1 - JCT BOX CR4 - JCT BOX CR7 - OPS CONSOLE D1 - JCT BOX ENGGND - JCT BOX ENGGND - JCT BOX ENGGND - JCT BOX (USE 6 LF)

7EC25003

30

CABLE,1TW.PR.,18AWG,SHIELDED

FS1 - JCT BOX FS1CBL - JCT BOX FU1 - JCT BOX J1939 - JCT BOX (USE 30 LF)

8EO21450 8EO21450 8EO21450 8EO21450 8EF40001

1 1 1 1 1

LIGHT,PILOT;3-COLOR,10~30 VOLT LIGHT,PILOT;3-COLOR,10~30 VOLT LIGHT,PILOT;3-COLOR,10~30 VOLT LIGHT,PILOT;3-COLOR,10~30 VOLT FUSEHOLDER;INLINE; 1 CIRCUIT

LIT1 - OPS CONSOLE LIT2 - OPS CONSOLE LIT3 - OPS CONSOLE LIT4 - OPS CONSOLE LT_ - JCT BOX

8EF41015

1 1 4 1 1 1 1 1 1

FUSE: ATO/ATC 15 AMP LT.BLUE SWITCH,TGL,SPST,ON-OFF, SEALED FLOOD LIGHT,LED,12-24V,2500LUM FLOOD LIGHT,LED,12-24V,950LUM MAGNET,CERAMIC,2.625DIAX.375H CONN.,PACKARD,2 SOC,14/16 AWG PUSH-PULL; 1N.O./1N.C. PUSH-PULL; 1N.O./1N.C. PUSH-PULL; 1N.O./1N.C.

LT_ - JCT BOX

8EO72001 8EP02752 8EP02746 8EH12003 6EC12103 8EO45006 8EO45006 8EO45006

Page 175

LT_SW - JCT BOX LT01 - JCT BOX LT02 - JCT BOX LT02 - JCT BOX NS1 - JCT BOX PB1 - OPS CONSOLE PB2 - JCT BOX PB3 - JCT BOX

ID0737851

Electrical Section

BEGINS WITH S/N: 21; ENDS WITH S/N: 21 BILL OF MATERIAL: 51MP9501DC

REF NO.

01

PART NUMBER 8EO01004 8EO90402 8EO01004 8EO90402 8EO45009 8EO45009 8EP86300 8EC62038 8EC63102 8EC69502 8EC69512 8EC69006 8EC62009 8EC63102 8EC69502 8EC69512 8EC69009 8EC69005 6EC62031 6EC61031 8EC61531 8EC63102 8EC69502 8EC69512 6EC61033-1 8EC69010 8EO51412 8EP91104 8NP41779 8NP41779 60MP9904-3 8EP02900 8EP02900-2 8EP02310-08 8EP13201 6EC61031-1 7EC22131

QTY 1 1 1 1 1 1 2 1 1 1 1 6 1 1 1 1 13 6 2 7 1 1 1 1 1 45 1 1 1 2 1 1 1 1 2 5 30

DESCRIPTION PUSHBUTTON, 1N.O/1N.C BOOT,PUSHBUTTON,GRN HYPALON PUSHBUTTON, 1N.O/1N.C BOOT,PUSHBUTTON,GRN HYPALON PUSH-PULL/TWST-JMB-RED-ILL-24V PUSH-PULL/TWST-JMB-RED-ILL-24V CLAMP, P RATCHET; .24" TO .54" RECEPT.FEM.W/CLMP,24-19,DEUTCH PROTECTIVE CAP,24 SHELL/RECEPT PANEL NUT,24 SHELL SIZE,METAL LOCK WASHER,24 SHELL SIZ,METAL SOC.CONTACT 14-12 AWG,DEUTSCH RECPT,MALE,W/CLMP,24-19,DEUTSC PROTECTIVE CAP,24 SHELL/RECEPT PANEL NUT,24 SHELL SIZE,METAL LOCK WASHER,24 SHELL SIZ,METAL PIN CONTACT, 14-16AWG, DEUTSCH PIN CONTACT,14-12 AWG,DEUTSCH RECEPTACLE ASSY./ 2 PIN PLUG ASSY./ 2 SOCKET RECEPT.FEMALE,20-14,SOCKETS PROTECTIVE CAP,24 SHELL/RECEPT PANEL NUT,24 SHELL SIZE,METAL LOCK WASHER,24 SHELL SIZ,METAL PLUG ASSY./3-SOC.-J1939 BLUE SOC.CONTACT,14-16 AWG, DEUTSCH RESISTOR,820K OHM,1/2 WATT HOLE SEAL,1.25MAX A-SPB LABEL,DO NOT PRESSURE WASH 3" DIA LABEL,DO NOT PRESSURE WASH 3" DIA OVERLAY; P600 CLUTCH BOX SWITCH,DISC,BATTERY,2000 AMP LOCKOUT,BATTERY DISCONNECT DECAL; TIER4 LIGHT,LOCKOUT SEALTITE CONECTR STRAIGHT 1/2" PLUG ASSY./ 2 SOCKET 16-18GA CABLE PERFECT-A-FLEX,14/8

REMARKS PB5 - JCT BOX PB5 - JCT BOX PB6 - OPS CONSOLE PB6 - OPS CONSOLE PB7 - OPS CONSOLE PB8 - JCT BOX PCLMP - JCT BOX PG19FR - JCT BOX PG19FR - JCT BOX PG19FR - JCT BOX PG19FR - JCT BOX PG19FR - JCT BOX PG19MR - OPS CONSOLE PG19MR - OPS CONSOLE PG19MR - OPS CONSOLE PG19MR - OPS CONSOLE PG19MR - OPS CONSOLE PG19MR - OPS CONSOLE PG2M - JCT BOX PG2S - JCT BOX PG31FR - JCT BOX PG31FR - JCT BOX PG31FR - JCT BOX PG31FR - JCT BOX PG3FA - OPS CONSOLE PGXXFR - JCT BOX R1 - JCT BOX SEAL - OPS CONSOLE SIGN - JCT BOX SIGN - OPS CONSOLE SIGN3 - JCT BOX SS1 - JCT BOX SS1 - JCT BOX SS1 - JCT BOX ST50 - JCT BOX SWITCH - JCT BOX SWITCH - JCT BOX (USE 30 LF)

8EP48444 8EP48424-2 8ET03943 8ET03945 8ET03221 8ET03282 8ET03952 8ET03953 8ET03492 8ET03401 8ET03942 8ET03942 8ET03945 8ET03943 8ET03401 8ET03492 8ET03990-1

1 1 1 1 2 2 2 2 4 47 5 1 1 1 28 4 1

RELAY,ON-DELAY,DIN,0.5-10M,24V RELAY,ON-DELAY,VARI,24VDC,1A JUMPER,PUSH-IN,3-WAY JUMPER,PUSH-IN,5-WAY TERMINAL;1X1,GREY;8-AWG-WIRE END PLATE FOR 8ET03221 JUMPER,STEP-DOWN,2-WAY JUMPER,STEP-DOWN,2-WAY END PLATE FOR 8ET03401 TERMINAL;2X2,GREY JUMPER,PUSH-IN,2-WAY JUMPER,PUSH-IN,2-WAY JUMPER,PUSH-IN,5-WAY JUMPER,PUSH-IN,3-WAY TERMINAL;2X2,GREY END PLATE FOR 8ET03401 SCREW-DRIVER FOR TERMINALS

TD1 - OPS CONSOLE TD2 - JCT BOX TERM - JCT BOX TERM - JCT BOX TERM - JCT BOX TERM - JCT BOX TERM - JCT BOX TERM - JCT BOX TERM - JCT BOX TERM - JCT BOX TERM - JCT BOX TERM - OPS CONSOLE TERM - OPS CONSOLE TERM - OPS CONSOLE TERM - OPS CONSOLE TERM - OPS CONSOLE TERM-S - JCT BOX

Page 176

ID0737851

Electrical Section

BEGINS WITH S/N: 21; ENDS WITH S/N: 21 BILL OF MATERIAL: 51MP9501DC

REF NO.

PART NUMBER 8ET03990-1 8EC90100 8EC90101 7ES05222

QTY 1 1 1 1

DESCRIPTION SCREW-DRIVER FOR TERMINALS HIRSCHMAN CONN.RECTANGULAR HIRSCHMAN CONN. SQUARE 43650 WIREWAY 1.0W X 3.0H

REMARKS TERM-S - OPS CONSOLE VLV1 - JCT BOX VLV2 - JCT BOX WW1 - JCT BOX (USE 1 LF)

7ES05303

1

WIREWAY COVER 1"W X 6'

WW1 - JCT BOX (USE 1 LF)

7ES05224

1

WIREWAY 2.0W X 3.0H

WW2 - JCT BOX (USE 1 LF)

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 177

ID0737851

Electrical Section

BEGINS WITH S/N: 22 BILL OF MATERIAL: 51MP9501DC

REF NO.

01

PART NUMBER 8EP02773 8EF41020 8EF40001 8EP01101 8EP02204 8EP02205 8ET20010

QTY 1 1 1 2 2 2 4

DESCRIPTION LIGHT,PILOT,YLW,24V FUSE: ATO/ATC 20 AMP YELLOW FUSEHOLDER;INLINE; 1 CIRCUIT BATTERY,12V,1450CCA BATT.TERMINAL,STRAIGHT,POS,2/0 BATT.TERMINAL,STRAIGHT,NEG,2/0 LUG,2/0,CRIMP,COPPER,1/2"HOLE

7EC51107

24

CABLE,WELD,2/0,ExCELENE ONLY

REMARKS BATDSC - JCT BOX BATT - JCT BOX BATT - JCT BOX BATT - JCT BOX BATT - JCT BOX BATT - JCT BOX BATT - JCT BOX BATT - JCT BOX (USE 24 LF)

8EN80059 8EN10314 8EN10718 8EN10503 8EN10501 8EP29104 8EP29231 8ET03231

1 1 1 1 1 1 1 2

ENCLOSURE,STEEL,W/O MTG BRKT ENCLOSURE,HOFFMAN 20X16X8 PANEL,JUNCTION BOX,STEEL,20x16 ENCLOSURE,HOFFMAN 3 PUSHBUTTON ENCLOSURE,HOFFMAN, 1PUSHBUTTON HORN,12-24VOLT,B/U AND SIGNAL BUZZER, OSCILLATING W/FLASHER TERMINAL,CB;1X1,GREY,8-AWG

BOX1 - OPS CONSOLE BOX2 - JCT BOX BOX2 - JCT BOX BOX3 - JCT BOX BOX4 - JCT BOX BZ1 - JCT BOX BZ2 - OPS CONSOLE CB_ - JCT BOX CB_PLT - JCT BOX

8ET03283

2

7EC23110

245

END PLATE FOR 8ET03231 CABLE,TYPE SDN,16/2

CBL02 - JCT BOX (USE 245 LF)

7EC21151

20

CABLE,SOOW,14/2,18AMP,600V

CBL02A - JCT BOX (USE 20 LF')

7EC23112

35

CABLE,TYPE SDN,16/4

CBL04 - JCT BOX (USE 35 LF)

7EC23151

30

CABLE,TYPE SDN,16/10

CBL10 - JCT BOX (USE 30 LF)

7EC21197

17

CABLE,SOOW,10/2,30AMP,600V

CBLBAT - JCT BOX (USE 17 LF)

8EB03110 8EB03125 8EP19002 8EP19011 8EP48153

1 1 11 4 3

CBLW - JCT BOX CBMP - JCT BOX CG02 - JCT BOX CG11 - JCT BOX CR_ - JCT BOX

8EP48252 8EP48252 8EP51101 8ET20003 8ET37861

1 1 6 1 1

BREAKER,CIRCUIT;10A,PLUG IN BREAKER,CIRCUIT;25A,PLUG-IN CORD GRIP,.250 .375 .5 HUB CORD GRIP, .625 - .750 1.0 HUB RELAY,DIN W/SOCKET,24VDC,DPDT RELAY,1 POLE,PANEL MNT.,24VDC RELAY,1 POLE,PANEL MNT.,24VDC DIODE,400V,1AMP LUG,4AWG,CRMP,COPPR,13/32"HOLE TERM,RING,NON-INSL 6-5AWG,1/2

7EW12171 6EC61031-1 8EC70520-4M 8EF40001

6 1 1 1

WIRE,TFFN/THHN,4AWG,85AMP PLUG ASSY./ 2 SOCKET 16-18GA CORDSET, 4-18AWG, STR FEMALE FUSEHOLDER;INLINE; 1 CIRCUIT

CR1 - JCT BOX CR4 - JCT BOX D1 - JCT BOX ENGGND - JCT BOX ENGGND - JCT BOX ENGGND - JCT BOX (USE 6 LF)

7EC25003

30

CABLE,1TW.PR.,18AWG,SHIELDED

FS1 - JCT BOX FS1CBL - JCT BOX FU1 - JCT BOX J1939 - JCT BOX (USE 30 LF)

8EO21450 8EO21450 8EF40001

1 1 1

LIGHT,PILOT;3-COLOR,10~30 VOLT LIGHT,PILOT;3-COLOR,10~30 VOLT FUSEHOLDER;INLINE; 1 CIRCUIT

LIT1 - OPS CONSOLE LIT2 - OPS CONSOLE LT_ - JCT BOX

8EF41015

1

LT_ - JCT BOX

8EO72001

1

8EP02752 8EP02746 8EH12003 6EC12103 8EO45006 8EO45006 8EO01004 8EO90402 8EO01004 8EO90402 8EO45009

4 1 1 1 1 1 1 1 1 1 1

FUSE: ATO/ATC 15 AMP LT.BLUE SWITCH,TGL,SPST,ON-OFF, SEALED FLOOD LIGHT,LED,12-24V,2500LUM FLOOD LIGHT,LED,12-24V,950LUM MAGNET,CERAMIC,2.625DIAX.375H CONN.,PACKARD,2 SOC,14/16 AWG PUSH-PULL; 1N.O./1N.C. PUSH-PULL; 1N.O./1N.C. PUSHBUTTON, 1N.O/1N.C BOOT,PUSHBUTTON,GRN HYPALON PUSHBUTTON, 1N.O/1N.C BOOT,PUSHBUTTON,GRN HYPALON PUSH-PULL/TWST-JMB-RED-ILL-24V

Page 178

LT_SW - JCT BOX LT01 - JCT BOX LT02 - JCT BOX LT02 - JCT BOX NS1 - JCT BOX PB2 - JCT BOX PB3 - JCT BOX PB5 - JCT BOX PB5 - JCT BOX PB6 - OPS CONSOLE PB6 - OPS CONSOLE PB7 - OPS CONSOLE

ID0737895

Electrical Section

BEGINS WITH S/N: 22 BILL OF MATERIAL: 51MP9501DC

REF NO.

01

PART NUMBER 8EO45009 8EP86300 8EC62038 8EC63102 8EC69502 8EC69512 8EC69006 8EC62009 8EC63102 8EC69502 8EC69512 8EC69009 8EC69005 6EC62031 6EC61031 8EC61531 8EC63102 8EC69502 8EC69512 6EC61033-1 8EC69010 8EO51412 8NP41779 8NP41779 60MP9904-3 8EP02900 8EP02900-2 8EP02310-08 8EP13201 6EC61031-1 7EC22131

QTY 1 2 1 1 1 1 6 1 1 1 1 13 6 2 7 1 1 1 1 1 45 1 1 2 1 1 1 1 2 5 30

DESCRIPTION PUSH-PULL/TWST-JMB-RED-ILL-24V CLAMP, P RATCHET; .24" TO .54" RECEPT.FEM.W/CLMP,24-19,DEUTCH PROTECTIVE CAP,24 SHELL/RECEPT PANEL NUT,24 SHELL SIZE,METAL LOCK WASHER,24 SHELL SIZ,METAL SOC.CONTACT 14-12 AWG,DEUTSCH RECPT,MALE,W/CLMP,24-19,DEUTSC PROTECTIVE CAP,24 SHELL/RECEPT PANEL NUT,24 SHELL SIZE,METAL LOCK WASHER,24 SHELL SIZ,METAL PIN CONTACT, 14-16AWG, DEUTSCH PIN CONTACT,14-12 AWG,DEUTSCH RECEPTACLE ASSY./ 2 PIN PLUG ASSY./ 2 SOCKET RECEPT.FEMALE,20-14,SOCKETS PROTECTIVE CAP,24 SHELL/RECEPT PANEL NUT,24 SHELL SIZE,METAL LOCK WASHER,24 SHELL SIZ,METAL PLUG ASSY./3-SOC.-J1939 BLUE SOC.CONTACT,14-16 AWG, DEUTSCH RESISTOR,820K OHM,1/2 WATT LABEL,DO NOT PRESSURE WASH 3" DIA LABEL,DO NOT PRESSURE WASH 3" DIA OVERLAY; P600 CLUTCH BOX SWITCH,DISC,BATTERY,2000 AMP LOCKOUT,BATTERY DISCONNECT DECAL; TIER4 LIGHT,LOCKOUT SEALTITE CONECTR STRAIGHT 1/2" PLUG ASSY./ 2 SOCKET 16-18GA CABLE PERFECT-A-FLEX,14/8

REMARKS PB8 - JCT BOX PCLMP - JCT BOX PG19FR - JCT BOX PG19FR - JCT BOX PG19FR - JCT BOX PG19FR - JCT BOX PG19FR - JCT BOX PG19MR - OPS CONSOLE PG19MR - OPS CONSOLE PG19MR - OPS CONSOLE PG19MR - OPS CONSOLE PG19MR - OPS CONSOLE PG19MR - OPS CONSOLE PG2M - JCT BOX PG2S - JCT BOX PG31FR - JCT BOX PG31FR - JCT BOX PG31FR - JCT BOX PG31FR - JCT BOX PG3FA - OPS CONSOLE PGXXFR - JCT BOX R1 - JCT BOX SIGN - JCT BOX SIGN - OPS CONSOLE SIGN3 - JCT BOX SS1 - JCT BOX SS1 - JCT BOX SS1 - JCT BOX ST50 - JCT BOX SWITCH - JCT BOX SWITCH - JCT BOX (USE 30 LF)

8EP48444 8EP48424-2 8ET03943 8ET03945 8ET03221 8ET03282 8ET03952 8ET03953 8ET03492 8ET03401 8ET03942 8ET03942 8ET03945 8ET03943 8ET03401 8ET03492 8ET03990-1 8ET03990-1 8EC90100 8EC90101 7ES05222

1 1 1 1 2 2 2 2 4 47 5 0 1 1 28 4 1 1 1 1 1

RELAY,ON-DELAY,DIN,0.5-10M,24V RELAY,ON-DELAY,VARI,24VDC,1A JUMPER,PUSH-IN,3-WAY JUMPER,PUSH-IN,5-WAY TERMINAL;1X1,GREY;8-AWG-WIRE END PLATE FOR 8ET03221 JUMPER,STEP-DOWN,2-WAY JUMPER,STEP-DOWN,2-WAY END PLATE FOR 8ET03401 TERMINAL;2X2,GREY JUMPER,PUSH-IN,2-WAY JUMPER,PUSH-IN,2-WAY JUMPER,PUSH-IN,5-WAY JUMPER,PUSH-IN,3-WAY TERMINAL;2X2,GREY END PLATE FOR 8ET03401 SCREW-DRIVER FOR TERMINALS SCREW-DRIVER FOR TERMINALS HIRSCHMAN CONN.RECTANGULAR HIRSCHMAN CONN. SQUARE 43650 WIREWAY 1.0W X 3.0H

TD1 - OPS CONSOLE TD2 - JCT BOX TERM - JCT BOX TERM - JCT BOX TERM - JCT BOX TERM - JCT BOX TERM - JCT BOX TERM - JCT BOX TERM - JCT BOX TERM - JCT BOX TERM - JCT BOX TERM - OPS CONSOLE TERM - OPS CONSOLE TERM - OPS CONSOLE TERM - OPS CONSOLE TERM - OPS CONSOLE TERM-S - JCT BOX TERM-S - OPS CONSOLE VLV1 - JCT BOX VLV2 - JCT BOX WW1 - JCT BOX (USE 1 LF)

7ES05303

1

WIREWAY COVER 1"W X 6'

WW1 - JCT BOX (USE 1 LF)

7ES05224

1

WIREWAY 2.0W X 3.0H

WW2 - JCT BOX (USE 1 LF)

Page 179

ID0737895

Notes:

Page 180

Appendix Table of Contents Tightening Guidelines .............................. 182 SAE Bolt Torque ........................................ 183 Metric Bolt Torque ..................................... 184

01

Prevailing Torque Locknut Torque ........ 185 Lug Nut Torque .......................................... 187 Assembly Methods ................................... 188

Page 181

ID0737895

Tightening Guidelines Values given on the following pages are a guide. Do not use these values if a different torque value or tightening procedure is given for a specific application. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, tighten only to torque value of original fastener.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Lubed means cleaned, dry bolts lubricated with a standard, medium-viscosity machine oil. Lubricate all contact areas of the bolts and washers. Lubricating the bolts is the suggested torque method.

01

Page 182

ID0688485

SAE Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in SAE J429 and ASME 574.

Diameter and Thread Pitch

SAE Grade 5

SAE Grade 8

Socket Head Cap Screw

Dry 101 in•lb

Lubed 76 in•lb

Dry 143 in•lb

Lubed 107 in•lb

Dry 168 in•lb

Lubed 120 in•lb

11.4 N•m 116 in•lb

8.6 N•m 87 in•lb

16.2 N•m 147 in•lb

12.1 N•m 123 in•lb

19 N•m 192 in•lb

13.6 N•m 144 in•lb

13.1 N•m 209 in•lb

9.8 N•m 157 in•lb

16.6 N•m 295 in•lb

13.9 N•m 221 in•lb

21.7 N•m 348 in•lb

16.3 N•m 264 in•lb

23.6 N•m 231 in•lb

17.7 N•m 171 in•lb

33.3 N•m 327 in•lb

25 N•m 245 in•lb

39.3 N•m 384 in•lb

29.8 N•m 288 in•lb

26.1 N•m 372 in•lb

19.7 N•m 276 in•lb

36.9 N•m 44 ft•lb

27.7 N•m 33 ft•lb

43.4 N•m 51 ft•lb

32.5 N•m 38 ft•lb

42 N•m 420 in•lb

31.2 N•m 312 in•lb

59.7 N•m 49 ft•lb

44.7 N•m 37 ft•lb

69.1 N•m 58 ft•lb

51.5 N•m 43 ft•lb

47.5 N•m 49 ft•lb

35.3 N•m 37 ft•lb

66.4 N•m 70 ft•lb

50.2 N•m 52 ft•lb

78.6 N•m 81 ft•lb

58.3 N•m 61 ft•lb

66.4 N•m 55 ft•lb

50.2 N•m 41 ft•lb

94.9 N•m 78 ft•lb

70.5 N•m 58 ft•lb

109.8 N•m 91 ft•lb

82.7 N•m 68 ft•lb.

74.6 N•m 75 ft•lb

55.6 N•m 57 ft•lb

105.8 N•m 106 ft•lb

78.6 N•m 80 ft•lb

123.4 N•m 124 ft•lb

92.2 N•m 93 ft•lb

101.7 N•m 85 ft•lb

77.3 N•m 64 ft•lb

143.7 N•m 120 ft•lb

108.5 N•m 90 ft•lb

168.1 N•m 140 ft•lb

126.1 N•m 105 ft•lb

115.2 N•m 150 ft•lb

86.8 N•m 113 ft•lb

162.7 N•m 212 ft•lb

122 N•m 159 ft•lb

189.8 N•m 238 ft•lb

142.4 N•m 179 ft•lb

203.4 N•m 170 ft•lb

153.2 N•m 127 ft•lb

287.4 N•m 240 ft•lb

215.6 N•m 180 ft•lb

322.7 N•m 270 ft•lb

244.7 N•m 202 ft•lb

230.5 N•m 267 ft•lb

172.2 N•m 200 ft•lb

325.4 N•m 376 ft•lb

224 N•m 282 ft•lb

366.1 N•m 423 ft•lb

273.9 N•m 317 ft•lb

362 N•m 297 ft•lb

271.2 N•m 223 ft•lb

509.8 N•m 420 ft•lb

382.3 N•m 315 ft•lb

573.5 N•m 472 ft•lb

429.8 N•m 354 ft•lb

402.7 N•m 429 ft•lb

302.3 N•m 322 ft•lb

569.4 N•m 606 ft•lb

427.1 N•m 455 ft•lb

640 N•m 682 ft•lb

480 N•m 511 ft•lb

581.6 N•m 474 ft•lb

436.6 N•m 355 ft•lb

821.6 N•m 669ft•lb

616.9 N•m 502 ft•lb

924.7 N•m 752 ft•lb

692.8 N•m 564 ft•lb

642.7 N•m 644 ft•lb

481.3 N•m 483 ft•lb

907 N•m 909 ft•lb

680.6 N•m 681 ft•lb

1019.6 N•m 1022 ft•lb

791.8 N•m 767 ft•lb

873.1 N•m 722 ft•lb

654.9 N•m 542 ft•lb

1232.4 N•m 1020 ft•lb

923.3 N•m 765 ft•lb

1385.6 N•m 1147 ft•lb

1039.9 N•m 860 ft•lb

978.9 N•m

734.9 N•m

1382.9 N•m

1037.2 N•m

1551.1 N•m

1166 N•m

1/4–20 1/4–28 5/16–18 5/16–24 3/8–16 3/8–24 7/16–14 7/16–20 1/2–13 1/2–20 5/8–11 5/8–18 3/4–10 3/4–16 7/8–9 7/8–14 1–8 1–12

01

Page 183

ID0688411

Metric Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in ISO 898– 1.

Class 8.8

Class 10.9

12.9 Socket Head Cap Screw 12.9

Size and Thread Pitch

Dry 54 in•lb

Lubed 41 in•lb

Dry 78 in•lb

Lubed 59 in•lb

Dry 91 in•lb

Lubed 68 in•lb

6.1 N•m 92 in•lb

4.6 N•m 69 in•lb

8.8 N•m 133 in•lb

6.7 N•m 99 in•lb

10.3 N•m 156 in•lb

7.7 N•m 116 in•lb

10.4 N•m 156 in•lb

7.8 N•m 116 in•lb

15 N•m 222 in•lb

11.2 N•m 167 in•lb

17.6 N•m 260 in•lb

13.1 N•m 195 in•lb

17.6 N•m 225 in•lb

13.1 N•m 169 in•lb

25.1 N•m 333 in•lb

18.9 N•m 242 in•lb

29.4 N•m 377 in•lb

22 N•m 284 in•lb

25.4 N•m 37 ft•lb

19.1 N•m 28 ft•lb

37.6 N•m 53 ft•lb

31.3 N•m 40 ft•lb

42.6 N•m 62 ft•lb

32.1 N•m 47 ft•lb

50.2 N•m 65 ft•lb

38 N•m 49 ft•lb

71.9 N•m 93 ft•lb

54.2 N•m 69 ft•lb

84.1 N•m 108 ft•lb

63.7 N•m 81 ft•lb

88.1 N•m 104 ft•lb

66.4 N•m 78 ft•lb

126.1 N•m 148 ft•lb

93.6 N•m 111 ft•lb

146.4 N•m 173 ft•lb

109.8 N•m 130 ft•lb

141 N•m 161 ft•lb

105.8 N•m 121 ft•lb

200.7 N•m 230 ft•lb

150.5 N•m 172 ft•lb

234.6 N•m 269 ft•lb

176.3 N•m 202 ft•lb

218.3 N•m 222 ft•lb

164.1 N•m 167 ft•lb

311.8 N•m 318 ft•lb

233.2 N•m 238 ft•lb

364.7 N•m 372 ft•lb

273.9 N•m 279 ft•lb

301 N•m 314 ft•lb

226.4 N•m 235 ft•lb

431.2 N•m 449 ft•lb

322.7 N•m 337 ft•lb

504.4 N•m 525 ft•lb

378.3 N•m 394 ft•lb

425.7 N•m 428 ft•lb

318.6 N•m 321 ft•lb

608.8 N•m 613 ft•lb

456.9 N•m 460 ft•lb

711.8 N•m 716 ft•lb

534.2 N•m 537 ft•lb

580.3 N•m 543 ft•lb

435.2 N•m 407 ft•lb

831.1 N•m 776 ft•lb

623.7 N•m 582 ft•lb

970.8 N•m 908 ft•lb

728.1 N•m 681 ft•lb

736.2 N•m 796 ft•lb

551.8 N•m 597 ft•lb

1052.1 N•m 1139 ft•lb

789.1 N•m 854 ft•lb

1231.1 N•m 1331 ft•lb

923.3 N•m 998 ft•lb

1079.2 N•m 1079 ft•lb

809.4 N•m 809 ft•lb

1544.3 N•m 1543 ft•lb

1157.9 N•m 1158 ft•lb

1804.6 N•m 1804 ft•lb

1353.1 N•m 1353 ft•lb

1462.9 N•m 1468 ft•lb

1096.9 N•m 1101 ft•lb

2092 N•m 2101 ft•lb

1570 N•m 1576 ft•lb

2445.9 N•m 2455 ft•lb

1834.4 N•m 1842 ft•lb

1990.3 N•m 1886 ft•lb

1492.8 N•m 1415 ft•lb

2848.6 N•m 2699 ft•lb

2136.8 N•m 2024 ft•lb

3328.5 N•m 3154 ft•lb

2497.4 N•m 2366 ft•lb

2557.1 N•m

1918.5 N•m

3659.4 N•m

2744.2 N•m

4276.3 N•m

3207.9 N•m

M5 X 0.80 M6 X 1.00 M7 X 1.00 M8 X 1.25 M10 X 1.50 M12 X 1.75 M14 X 2.00 M16 X 2.00 M18 X 2.50 M20 X 2.50 M22 X 2.50 M24 X 3.00 M27 X 3.00 M30 X 3.50 M33 X 3.50 M36 X 4.00

01

Page 184

ID0688543

Prevailing Torque Locknut Torque Torque relationships for electrodeposited zinc and lubricated all-metal prevailing torque locknuts.

Torque minimum and mximum estimates based on clamp load (75% of proof strength) for appropriate grade of bolt.

Locknut

Grade C Hex

Grade F Hex Flange

Metric

US

Metric

Metric

US

Metric

7–10 ft•lb

9–13 N•m

8–12 ft•lb

11–16 N•m

6–8 ft•lb

8–11 N•m

9–11 ft•lb

12–15 N•m

1/4–28

8–11 ft•lb

11–15 N•m

9–12 ft•lb

12–16 N•m

7–9 ft•lb

9–12 N•m

10–13 ft•lb 13–17 N•m

5/16–18

13–18 ft•lb 17–24 N•m 16–21 ft•lb 21–28 N•m 13–17 ft•lb 17–23 N•m 18–23 ft•lb 24–43 N•m

5/16–24

14–19 ft•lb 19–25 N•m 18–23 ft•lb 24–31 N•m 14–18 ft•lb 19–24 N•m 20–26 ft•lb 27–35 N•m

3/8–16

16–20 ft•lb 21–27 N•m 28–37 ft•lb 38–50 N•m 23–29 ft•lb 31–39 N•m 33–41 ft•lb 44–50 N•m

3/8–24

16–22 ft•lb 21–30 N•m 32–42 ft•lb 43–57 N•m 26–33 ft•lb 35–44 N•m 37–47 ft•lb 50–63 N•m

7/16–14

23–32 ft•lb 31–43 N•m 45–59 ft•lb 61–80 N•m 37–47 ft•lb 50–63 N•m 52–66 ft•lb 70–89 N•m

7/16–20 1/2–13 1/2–20 9/16–12 9/16–18 5/8–11 5/8–18

US

Grade G Hex Flange

US 1/4–20

115–146 ft•lb

78–100 N•m 108–137 N•m 122–154 N•m 156–198 N•m

24–34 ft•lb 32–46 N•m 51–66 ft•lb 69–89 N•m 41–52 ft•lb 55–70 N•m 58–74 ft•lb

100–130 ft•lb

93–122 N•m 105–138 N•m 135–176 N•m

37–50 ft•lb 50–67 N•m 69–90 ft•lb 38–53 ft•lb 51–72 N•m 78–102 ft•lb 50–70 ft•lb 67–95 N•m

57–72 ft•lb 77–97 N•m 80–101 ft•lb 64–81 ft•lb 82–103 ft•lb

87–110 N•m 111–139 N•m

90–114 ft•lb

58–78 ft•lb

78–105 N•m

111–146 ft•lb

150–198 N•m

91–115 ft•lb

123–156 N•m

128–163 ft•lb

173–221 N•m

70–95 ft•lb

95–129 N•m

138–180 ft•lb

187–224 N•m

113–143 ft•lb

153–194 N•m

159–201 ft•lb

215–272 N•m

156–204 ft•lb 245–320 ft•lb

211–276 N•m 332–434 N•m

127–161 ft•lb 200–253 ft•lb

172–218 N•m 271–343 N•m

180–228 ft•lb 282–357 ft•lb

224–309 N•m 382–484 N•m

223–282 ft•lb

302–282 N•m

315–399 ft•lb

427–541 N•m

3/4–10

125–165 ft•lb

99–133 N•m 169–223 N•m

3/4–16

120–165 ft•lb

162–223 N•m

273–357 ft•lb

370–484 N•m

7/8–9

185–250 ft•lb

251–339 N•m

394–515 ft•lb

534–698 N•m

7/8–14

200–270 ft•lb 275–375 ft•lb

271–366 N•m 375–508 N•m

435–568 ft•lb 591–772 ft•lb

589–770 N•m 801–1046 N•m

Grades B and F: SAE J429

1–12

290–395 ft•lb

393–535 N•m

663–867 ft•lb

899–1175 N•m

Grade 5 bolts

1 1/8–7

294–404 ft•lb

398–547 N•m

837–1095 ft•lb

1135–1484 N•m

Grades C and G: SAE J429

1 1/8–12

412–549 ft•lb 375–513 ft•lb

558–744 N•m 508–695 N•m

412–549 ft•lb

558–744 N•m

939–1227 1273–1663 ft•lb N•m 1181–1545 1601–2094 ft•lb N•m 1308–1710 1773–2318 ft•lb N•m

1–8

1 1/4–7 1 1/4–12

01

Grade B Hex

73–98 ft•lb

Page 185

Grade 8 bolts

ID0688544

Torque Values for Other Types of Fasteners Find the torque for the same size and grade/class of hex nut and multiply that value by the conversion factor listed below to determine recommended torque values for other types of fasteners.

01

Type

Factor

Example

hex top deformed locknuts

.75

3/8”, grade 5: 31 ft•lb .75 = 23.25 ft•lb

smooth flange nuts and bolts

1.5

M10, class 8.8: 52 N•m X 1.5 = 78 N•m

serrated flange nuts and bolts

2.0

1/2”, grade 8: 145 N•m X 2.0 = 290 N•m

Page 186

ID0688544

Lug Nut Torque Size

Type

Torque(ft•lb)

Torque (N•m)

7/16–NF

cone

75–85

102–115

1/2–NF

cone

90–100

120–135

5/8–NF

flange

275–325

373–440

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness or fasteners periodically.

Torque values are for non-lubricated threads.

01

Page 187

ID0688545

Assembly Methods JIC 37° and SAE 45° Flare* Dash Size

Flats from Wrench Resistence (FFWR)

Swivel Nut Torque Newton Meters (Ref)

Pound-Feet (Ref)

-4

2

18

13

-5

2

23

17

-6

1-1/2

30

22

-8

1-1/2

57

42

-10

1-1/2

81

60

-12

1-1/4

114

84

-16

1

160

118

-20

1

228

168

-24

1

265

195

-32

1

360

265

*without lubrication Seal-Lok® Swivel Nut Torque

O-Ring Boss End Fitting or Lock Nut

Dash Size

Newton Meters (+10%/-0)

Pound Feet (+10%/-0)

Flats from Wrench Resistence (FFWR)

-4

25

18

1/2 - 3/4

-6

40

30

-8

55

40

Thread Size

Newton Meters

PoundInches

1/2 - 3/4

9/16-18

48 to 54

432 to 480

1/2 - 3/4

3/4-16

70 to 78

612 to 684 Pound-Feet

01

-10

80

60

1/2 - 3/4

7/8-14

102 to 114

75 to 84

-12

115

85

1/3 - 1/2

1-1/16-12

142 to 160

105 to 117

-16

150

110

1/3 - 1/2

1-5/16-12

237 to 254

175 to 187

-20

205

150

1/3 - 1/2

-24

315

230

1/3 - 1/2

-32

-

-

-

Page 188

ID0688546

Code 61 Flange Recommended Bolt Torque Dash Size

Flange Size

Inch Bolt (J518)

+10% -0 Torque ft. lbs.

Metric Bolt (ISO 6162)

+10% -0 Torque N-m

8

1/2

5/16-18

17

M8

24

12

3/4

3/8-16

31

M10

50

16

1

3/8-16

31

M10

50

20

1-1/4

7/16-14

52

M10

50

24

1-1/2

1/2-13

77

M12

92

32

2

1/2-13

77

M12*

92

40

2-1/2

1/2-13

77

M12

92

48

3

5/8-11

155

M16

210

56

3-1/2

5/8-11

155

M16

210

64

4

5/8-11

155

M16

210

80

5

5/8-11

155

M16

210

*Does not meet ISO 6162 specification.

Code 62 Flange Recommended Bolt Torque Dash Size

Flange Size

Inch Bolt (J518)

+10% -0 Torque ft. lbs.

Metric Bolt (ISO 6162)

+10% -0 Torque N-m

8

1/2

5/16-18

17

M8

24

12

3/4

3/8-16

31

M10

50

16

1

7/16-14

52

M12

92

20

1-1/4

1/2-13

77

M14*

130

24

1-1/2

5/8–11

155

M16

210

32

2

3/4–10

265

M20

400

*Does not meet ISO 6162 specification.

01

Page 189

ID0688546

SAE Straight Thread Port Assembly (SAE J1926) Assembly Torque (+10%-0) Non-Adjustable Triple-Lok Ferulok Pipe Fittings

Seal-Lok ft.lbs

ft.lbs

SAE Dash Size

Thread Size UN/ UNF

(in.lbs)

N-m

(in.lbs)

N-m

2

5/16–24

-

-

(85)

10

3

3/8–24

-

-

(155)

18

4

7/16–20

(310)

35

(260)

29

5

1/2–20

(360)

40

(280)

32

6

9/16–18

(420)

46

(350)

40

8

3/4–16

60

80

(620)

70

10

7/8–14

100

135

85

115

12

1 1/16–12

135

185

135

185

14

1 3/16–12

175

235

175

235

16

1 5/16–12

200

270

200

270

20

1 5/8–12

250

340

250

340

24

1 7/8–12

305

415

305

415

32

2 1/2–12

375

510

375

510

NOTE: Lubricate threads before assembly. Values in chart are for steel fittings in steel ports. For stainless steel fittings, please use the upper limit of torque range. For brass, aluminum (and other soft metal), decrease torque value by 35%.

01

Page 190

ID0688546

SAE Straight Thread Port Assembly (SAE J1926) Assembly Torque (+10%-0) Adjustable Triple-Lok Ferulok

Seal-Lok ft.lbs

ft.lbs

SAE Dash Size

Thread Size UN/ UNF

(in.lbs)

N-m

(in.lbs)

N-m

2

5/16–24

-

-

(60)

7

3

3/8–24

-

-

(100)

11

4

7/16–20

(180)

20

(180)

20

5

1/2–20

(360)

40

(250)

28

6

9/16–18

(420)

46

(350)

40

8

3/4–16

60

80

(620)

70

10

7/8–14

100

135

85

115

12

1 1/16–12

135

185

135

185

14

1 3/16–12

175

235

175

235

16

1 5/16–12

200

270

200

270

20

1 5/8–12

250

340

250

340

24

1 7/8–12

305

415

305

415

32

2 1/2–12

375

510

375

510

NOTE: Lubricate threads before assembly. Values in chart are for steel fittings in steel ports. For stainless steel fittings, please use the upper limit of torque range. For brass, aluminum (and other soft metal), decrease torque value by 35%.

01

Page 191

ID0688546

SAE Straight Thread Port Assembly (SAE J1926) Assembly Torque (+10%-0) Plugs Hollow Hex

Hex Head

HP5ON-S

P5ON-S

ft.lbs

ft.lbs

SAE Dash Size

Thread Size UN/ UNF

(in.lbs)

N-m

(in.lbs)

N-m

2

5/16–24

(30)

3.5

(85)

10

3

3/8–24

(55)

6

(155)

18

4

7/16–20

(120)

13.5

(260)

29

5

1/2–20

(170)

19

(280)

32

6

9/16–18

(410)

46

(350)

40

8

3/4–16

60

80

(620)

70

10

7/8–14

100

135

85

115

12

1 1/16–12

135

185

135

185

14

1 3/16–12

175

235

175

235

16

1 5/16–12

200

270

200

270

20

1 5/8–12

250

340

250

340

24

1 7/8–12

305

415

305

415

32

2 1/2–12

375

510

375

510

NOTE: Lubricate threads before assembly. Values in chart are for steel fittings in steel ports. For stainless steel fittings, please use the upper limit of torque range. For brass, aluminum (and other soft metal), decrease torque value by 35%.

01

Page 192

ID0688546

Pipe Fittings Nom. SAE Dash Size

Fractional Size

Threads per Inch

Turns from Finger Tight

2

1/8 inch

27

2–3

4

1/4 inch

18

2–3

6

3/8 inch

18

2–3

8

1/2 inch

14

2–3

12

3/4 inch

14

2–3

16

1 inch

11–1/2

1.5 – 2.5

20

1–1/4 inch

11–1/2

1.5 – 2.5

24

1–1/2 inch

11–1/2

1.5 – 2.5

32

2 inch

11–1/2

1.5 – 2.5

NOTE: Apply sealant/lubricant to male pipe threads. The first two threads should be left uncovered to avoid system contamination. Screw pipe fitting into female pipe port to the finger tight position. Wrench tighten fitting to the appropriate turns from finger tight (TFFT) shown in table above, making sure the tube end of an elbow or tee fitting is aligned to receive incoming tube or hose fitting.

01

Page 193

ID0688546

Notes:

Page 194

Notes:

American Augers 135 US Route 42 West Salem, Ohio 44287 www.americanaugers.com TEL: 419-869-7107 • 800-324-4930 (USA) FAX: 491-869-7425

Always include machine serial number when ordering parts.

Due to our continuing product improvement, machine specifications are subject to change without notice.

Released June 2022

Revision 00

7053-0072