Trencor M1200DH Operation & Safety Instruction Manual

M1200DH Operation & Safety Instruction Manual

WARNING Unsafe use of this equipment could result in serious injury or death. This manual contains important instructions for the safe operation and recommended maintenance of your M1200DH. All operators and ground personnel must carefully read and understand this manual before starting the machine. Keep this manual available both as a reminder for your experienced operator and as a training aid for your new staff.

Replacement manuals are available by calling American Augers.

Telephone: 419-869-7107 or 800-324-4930 (USA Toll Free)

M1200DH Operator’s Manual

Foreword

Introduction

Foreword

INTRODUCTION Since 1970, American Augers has been a devoted manufacturer of trenchless technology equipment; customers worldwide recognize the M1200DH as a premier piece of equipment that is a vital accessory to our directional drilling equipment. American Augers provides its equipment with worldwide technical support, parts and service. American Augers encourages customers to contact the factory with any operational or assistance needs.

Specifications are subject to change without notice or obligation. American Augers will continue to update its product manuals with current operational information, but some units may be retrofitted independently by the customer or by the manufacturer per a customer request at the factory, or while in service, and the information herein may not reflect those changes.

Every effort has been made to adequately cover the operation of the M1200DH in this manual. If you have any questions about any of the features of your specific machine, contact the factory (Telephone: 419-869-7107 or 800-324-4930 (USA Toll Free)).

California Proposition 65 Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. www.P65warnings.ca.gov.

This product and its use may be covered by one or more patents at http://patents.charlesmachine.works Wiggle Steer, es!lok and Quiet-Pak are registered trademarks of American Augers.

All other trademarks are the property of their respective owners.

Original Instructions Manual Part Number 7053-0066 Released May 2022 Revision 00 Page 2

M1200DH Operator’s Manual

Foreword

Warranty Policy AMERICAN AUGERS WARRANTY POLICY FORM-177 14January2015 NOTICE: This warranty policy applies to initial purchasers of American Augers products (“Buyer”). This warranty policy includes American Augers (“AA”) new and manufacturer-certified equipment, products, parts, materials and supplies branded American Augers and Trencor (“Equipment”).

In no event shall the liability of AA exceed the purchase price of the Equipment sold to the Buyer. AA reserves the right to fully satisfy its warranty obligation by refunding to the Buyer the full purchase price of the Equipment upon the return of the Equipment by the Buyer, transportation prepaid, to American Augers.

THE REMEDIES IN THIS WARRANTY SHALL BE THE EXCLUSIVE AND SOLE REMEDIES OF THE BUYER. THERE ARE NO OTHER WARRANTIES, EXPRESSED OR IMPLIED, OF ANY KIND, INCLUDING BUT WITHOUT LIMITATION, ANY WARRANTY THAT THE EQUIPMENT IS OF MERCHANTABLE QUALITY OR THAT THE EQUIPMENT IS FIT FOR ANY PARTICULAR PURPOSE. AA WILL HAVE NO MONETARY LIABILITY WHATSOEVER FOR ANY DAMAGE, LOSS COSTS, OR EXPENSE (WHETHER GENERAL, SPECIAL, INCIDENTAL OR CONSEQUENTIAL) SUFFERED BY THE BUYER AS A RESULT OF OR IN CONNECTION WITH THE EQUIPMENT. IN NO EVENT SHALL AA BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING, BUT NOT LIMITED TO, FREIGHT CHARGES, TRANSPORTATION CHARGES, DOWNTIME OR OTHER PARTS INCIDENTAL TO THE REMOVAL AND REPLACEMENT OF PARTS REPAIRED OR REPLACED UNDER THIS WARRANTY.

WHO IS COVERED? I. Any Buyer who takes delivery of Equipment from AA is covered under this warranty. The warranty may be transferable with inspection and written approval of AA. II. Used equipment manufactured by AA is sold without conditions or warranties, expressed or implied, and is considered “as is”, unless there is a clear agreement with the Buyer in writing to the contrary prior to the purchase. BUYER AGREES TO INSPECT ALL USED EQUIPMENT BEFORE THE PURCHASE IS COMPLETED AND TO ACCEPT SAME WITHOUT ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.

WHAT IS COVERED? I. This warranty is extended by AA in respect to Equipment sold by AA. AA warrants to the Buyer that Equipment will be free of defects in material and workmanship, as defined in this warranty, for a period of 2 years from date of shipment to the Buyer or 2000 hours of operation, whichever occurs first. At the time of startup as a retail sale, rental, or lease a properly completed Warranty Registration Certificate must be submitted to AA to validate the warranty coverage. In the event that there is a delay or postponement in the commissioning of the Equipment by more than 60 days from the date of receipt of the Equipment, the warranty terms and conditions may not apply. An inspection performed by a representative of AA may be required to reinstate the warranty of the Buyer.

Refer to the Safety Awareness Program in this manual before attempting to operate this machine

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M1200DH Operator’s Manual

Foreword

Warranty Policy II. Details of the Warranty Coverage Coverage is based on year(s) or engine hours, whichever occurs first.

PARTS: 2 YEARS / 2,000 HOURS LABOR: 1 YEAR / 1,000 HOURS ENGINE AND TRANSMISSION: 2 YEARS / 2,000 HOURS RACK AND PINION: 5 YEARS / 10,000 HOURS

a.

Components and all engines as installed on all Equipment are covered, but only:

i. In accordance with the warranty offered by the manufacturer of the component or engine; ii. For the periods set forth in the warranty offered by the manufacturer of the component or engine; iii. When the component or engine is used in a normal and proper manner which was intended in the product’s design; iv. When the component or engine is used in accordance with the maintenance schedules recommended by AA and/or the manufacturer of the component or engine. b.

Upon the expiration of the periods stated in the warranty offered by the manufacturer of the component or engine; all warranties, expressed or implied, are terminated. AA in no way creates any additional warranties, either expressed or implied, with respect to any component or engine provided by the manufacturer. The ultimate determination of whether a warranty exists lies in the sole discretion of the manufacturer of such component or engine and not with AA. c.

If a defect in workmanship or material is determined by AA or any manufacturer of the component or engine during the appropriate warranty period as stated in the limited warranty and in the warranty offered by the manufacturer of components or engines, AA will provide: i. New, manufactured or AA approved parts or components to correct the defect; ii. Lubricating oil, filters, antifreeze and other service items deemed necessary by AA to the repair or replacement to correct the defect; iii. AA will perform repairs and/or replace parts at an authorized service center or location approved

by AA.

WHAT IS NOT COVERED? I

AA is not responsible for any repair, replacement or failure of Equipment caused by: a) The installation of any component, engine, part, supplies, or materials (whether original or not) which is deemed by AA, in its sole discretion, to be inconsistent with the Equipment’s design or improper installation; b) The attachment or installation of accessory items and parts not sold by, authorized by, or recommended by AA; c) Abuse, neglect, or improper repair to Equipment. d) The failure to conduct any maintenance required or recommended by AA or by the manufacturer of any component, engine, part, supplies, or materials.

II

AA is not responsible for any repair or replacement which is delayed in any way including: a) Delay by Buyer in notifying AA of the defect. b) Delay in making the Equipment available to AA after Buyer learns of the defect. c) Delay in the return to AA of a defective component.

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M1200DH Operator’s Manual

Foreword

Warranty Policy NOTE: Any component, Equipment or engine returned by the Buyer must be returned to AA no later than 30 calendar days from the date of failure of such component, equipment or engine. Failure on behalf of the Buyer to comply with this requirement can cause a voiding of warranty coverage. AA reserves the right to send a service representative, contract an authorized representative, or request that the Equipment is returned to the factory for product inspections. Any return of parts or equipment must have prior approval of a representative of American Augers and/or a Return Material Authorization number.

III AA is not responsible for: a) The cost of transporting the Equipment, component or engine; b) Premium or overtime labor; c) Local taxes for repairs or replacements, labor, components, engines, materials or Equipment; d) Evaluating the suspected defect if no defect is found by AA to exist or to be covered by a warranty offered by the manufacturer of any component or engine; e) Labor or parts required that are incidental to the removal or remounting of components, engines, or equipment repaired or replaced. f) If tests are conducted to ascertain or demonstrate defects in material or workmanship, such tests shall be conducted after reasonable notice to AA and upon conditions mutually agreed upon in advance of the test. AA shall have the right to be present at any testing conducted by Buyer. AA at its option may charge the Buyer for any tests performed by AA at the request of the Buyer in respect to the merchandise sold hereunder.

IV AA is not responsible for the repair or replacement of consumables and wear items, including but not limited to the following: a) Down hole tools and accessories, pockets, teeth, conveyor belts, boom, wear plates, hardware and fasteners, any ground engaging or wear components, digging chains, digging plates, sprockets, segments, truck wheel components, arc plates, rock guards, and crumbshoe components, batteries, lamp bulbs, fuses, various types of gaskets and packing, filter elements, oils, lubricants, fluids, track chain, track drive sprockets, drill pipe, auger sections, die holders, wrench wear parts, guide bushings, shaft seals, mud swivel assemblies, spindles, valves, piston liners, centrifugal pumps, shaker screens, cones, belts, buckets, bearings, cam followers, die inserts, die holders, brakes, rollers, drilling bits, auger boring heads, adapters, couplers, crossover subs, backreamer and pullback swivels, and other normal wearing or aging parts.

V OTHER LIMITATIONS: THIS WARRANTY IS IN LIEU OF ANY OTHER WARRANTY, EXPRESSED OR IMPLIED, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. No representative, employee, or agent of AA has the authority to make or imply any representation, promise or agreement which in any way alters, amends, modifies or waives the terms of this warranty unless such representation is made in writing and signed by an officer of AA. AA reserves the right to modify, alter, and improve any Equipment without incurring any obligation to replace any Equipment previously sold with such modified, altered or improved Equipment. Any parts replaced under the terms of this warranty become the property of American Augers and upon written request, must be returned, transportation prepaid, to American Augers.

VI COMPENSATION: This warranty does not provide any compensation to Buyer or any other person or entity for loss of time, loss of use of Equipment, loss of profits, inconvenience, loss of productions, delay in construction, delay in project completion, labor costs (except as specifically stated elsewhere in this warranty), loss of life or limb, personal injury or property damage, or any other type of incidental or consequential damages. ALL DAMAGES ARE LIMITED TO REPAIRS AND REPLACEMENTS DESCRIBED IN THIS WARRANTY. However, in some states this exclusion or limitation will not apply, so reference should be made to the appropriate and applicable state laws. In such jurisdictions, the parties stipulate and agree that damages are liquidated and limited to the cost of repair and replacement necessary to cure any defect.

Refer to the Safety Awareness Program in this manual before attempting to operate this machine

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M1200DH Operator’s Manual

Foreword

Warranty Policy VII THIS WARRANTY ACCOMPANIES A POTENTIALLY DANGEROUS PRODUCT.

Please read and make certain that you understand all safety warnings, operation, and maintenance requirements. a) AA is not responsible for any damage or injury to person or property caused by the use of this Equipment: I. In a manner which is inconsistent with the Equipment’s intended design, purpose, or use; II. After the removal or alteration of the safety features of this Equipment or neglect of safety warnings and precautions; III. If the Buyer or any person fails to perform any maintenance as required or recommended by AA or the manufacturer of any component, engine, or Equipment which contributes to the cause of any damage or injury; IV. By an untrained, unskilled, or impaired operator.

WHAT MUST THE BUYER DO? I.

Buyer’s Covenants and Responsibilities

COST TO BUYER: If it is not a defect in workmanship or material as determined by AA or its authorized dealer to exist during the warranty period, and if any repair or replacement is undertaken by AA, Buyer shall, in consideration for this limited warranty, be responsible for the following:

a) Any costs of transporting the Equipment, a component or engine, (except as specifically stated elsewhere in this warranty); b) Any premium or overtime labor costs; c) Any local taxes for repairs or replacements for labor, components, engines and Equipment; d) Any cost to evaluate the suspected defect if no defect is found by AA to exist or to be covered by a warranty; e) Any labor or parts required incidental to the removal or remounting of components or engines repaired or replaced; and, f) The invoice amount on any invoice issued with the shipment of Equipment, components or engines which were returned later than30 days from the date of failure of such Equipment, component or engine.

MAINTENANCE: Buyer shall be responsible for the performance and cost of all maintenance to the Equipment, components, and engines as directed by AA and/or the manufacturer of any component or engine. This warranty applies only if the alleged defective Equipment has been properly maintained and operated as specified by AA. This warranty will not apply if the alleged defect is attributable to an unauthorized modification or service repair made, a component part installed, improper Equipment storage, neglect or abuse of the Equipment on the behalf of the Buyer or its representatives, improper Equipment operation or use of the Equipment exceeding the design limitations or an attachment supplied by other than AA, its subsidiaries or the authorized representative of the foregoing.

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M1200DH Operator’s Manual

Foreword

Warranty Policy TRAINING AND SAFE OPERATION: WARRANTY IS PROVIDED WITH THE UNDERSTANDING THAT ALL SAFETY WARNINGS AND INSTRUCTIONS WILL BE REVIEWED BY ALL PERSONNEL. THE BUYER SHALL BE RESPONSIBLE FOR PROVIDING APPROPRIATE TRAINING FOR OPERATORS OF ANY AA EQUIPMENT, AT BUYER’S SOLE COST. BUYER SHALL ENSURE THAT OPERATORS ARE AT ALL TIMES QUALIFIED TO OPERATE ANY AA EQUIPMENT AND THAT OPERATORS DO NOT SUFFER FROM ANY IMPAIRMENT WHICH WOULD PRECLUDE SAFE OPERATION OF THE AA EQUIPMENT. IN THE EVENT THAT THE BUYER NEEDS ADDITIONAL TRAINING OF OPERATORS, THEY SHALL IMMEDIATELY CONTACT AA CUSTOMER SERVICE TO SCHEDULE AND PAY FOR THE REQUIRED TRAINING.

NOTIFICATION: Buyer agrees to notify AA promptly of any suspected defect and to cooperate fully in AA’s evaluation to determine whether any defect exists as per the warranty terms and conditions.

WAIVER: BUYER WAIVES THE RIGHT TO SEEK DAMAGES FOR ANY INJURY, LOSS, DAMAGE OR CLAIM OF ANY KIND RESULTING OR ARISING FROM ANY DEFECT ONCE BUYER ACCEPTS THE REPAIR AND REPLACEMENT NECESSARY TO CURE SUCH DEFECT.

Refer to the Safety Awareness Program in this manual before attempting to operate this machine

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M1200DH Operator’s Manual

Foreword

Machine Serial Number Locations

Location of Machine Serial Number Plate Machine Serial Number

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M1200DH Operator’s Manual

Foreword

Safety Awareness Program Understanding Operation Safety This manual is part of the safety system of the equipment. Use it when training personnel who will operate the machine or work on the jobsite. Ensure that a copy is always available with the machine and that the operators have read it, understand it, and have access to it. Carefully follow the instructions, advice and procedures it contains. Safety is everyone’s responsibility.

When you see this safety alert sign, carefully read and follow all instructions. Safety alert signs are placed on the machine to inform your operator and other personnel of potential hazards that exist while these machines are in operation. The “Safety Alerts” section beginning on page 37 shows these safety alert signs. These decals should be kept clean and legible. Replacement decals are available by calling American Augers (Telephone: 419-869-7107 or 800-324-4930 (USA Toll Free)).

YOUR SAFETY IS AT STAKE.

Signal Words Signal words are used to identify safety information within the text of this manual. They are reserved for personal injury hazards. indicate an imminently hazardous situation which, if not avoided, will result in death or serious injury. indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

Additional Definitions NOTICE indicates information considered important, but not hazard-related (e.g., messages relating to property damage).

IMPORTANT can help you do a better job or make your job easier in some way.

Refer to the Safety Awareness Program in this manual before attempting to operate this machine

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Notes

M1200DH Operator’s Manual Notes

NOTES:

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M1200DH Operator’s Manual

Foreword

Revision Record

Revision to Manual Revision Number 00

Description of Change Starting at serial number AATM1200CN0000001 under top level 7022-0004, with T4F genset engine.

Refer to the Safety Awareness Program in this manual before attempting to operate this machine

Date 5/24/2022

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M1200DH Operator’s Manual

Foreword

Revision Record

Revision to Manual, Continued Revision Number

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Description of Change

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Date

M1200DH Operator’s Manual

Foreword

To The Owner To The Owner Thank you for your purchase of the American Augers M1200DH. This is an authorized accessory for use with our directional drills.

This manual contains important information that will help you and your crew set up and safely operate the M1200DH. DO NOT operate or permit anyone to operate or service this machine until you have read this Manual. Use only trained operators who have demonstrated the ability to operate and service this machine correctly and safely.

Make sure this Manual is complete and in good condition. Contact the American Augers factory to obtain additional manuals and for further information about or assistance with your machine. Your American Augers factory has approved service parts and technicians with special training that know the best methods of repair and maintenance for your machine.

DO NOT use this machine for any application or purpose other than those described in this Manual. Consult the American Augers factory for changes, additions, or modifications that may be required for this machine to comply with various regional safety requirements. Do not make unauthorized modifications. Unauthorized modifications could cause serious injury or death.

Refer to the Safety Awareness Program in this manual before attempting to operate this machine

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Foreword

M1200DH Operator’s Manual

NOTICE Before using this manual, familiarize yourself with the Description Of Components (page 19).

PERFORMANCE Actual machine, accessory, and component performance, capacity, and results can be adversely affected by or vary with such factors, as environmental conditions, weather, failing to exercise proper maintenance, machine functionality not being utilized within suggested operating levels, mechanical or component substitutions that may alter factory standards, operator experience, or other unforeseen limitations not previously listed.

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M1200DH Operator’s Manual

Table of Contents

Table of Contents Foreword ............................................................................................. 2 Introduction.................................................................................................................. 2 Warranty Policy ........................................................................................................... 3 Machine Serial Number Locations............................................................................... 8 Safety Awareness Program......................................................................................... 9 Revision Record ........................................................................................................ 11 To The Owner............................................................................................................ 13

Overview ........................................................................................... 19 M1200DH Components ............................................................................................. 19 Operation and Maintenance Manual ......................................................................... 21 Ownership of Information .......................................................................................... 21 Manufacturer Identification Data................................................................................ 21 Machine Identification Data ....................................................................................... 21 Scope of Document ................................................................................................... 21 Declaration of Conformity .......................................................................................... 21 Legal Disclaimer ........................................................................................................ 22 Ambient Conditions ................................................................................................... 22 Purpose of Machine................................................................................................... 22 Ground Leveling ........................................................................................................ 22 Warranty: General Conditions ................................................................................... 22 Limitations of Warranty.............................................................................................. 22 Request for Service/Support ..................................................................................... 22 Warranty and Service for Diesel Engine.................................................................... 22 Instruction Manuals ................................................................................................... 23

Safety Information ........................................................................... 25 Safety Regulations and Practices.............................................................................. 25 Emergency Procedures ............................................................................................. 25 Qualification of Personnel.......................................................................................... 26 Basic Safety Guidelines............................................................................................. 27 Overhead Hazards .................................................................................................... 28 Before Starting the Machine ...................................................................................... 29 Operating Precautions............................................................................................... 29 Operator’s Responsibilities........................................................................................ 29 Refer to the Safety Awareness Program in this manual before attempting to operate this machine

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Table of Contents

M1200DH Operator’s Manual

Maintenance Precautions...........................................................................................29 Transporting Precautions ...........................................................................................30 Welding Safety ...........................................................................................................30 Noise Level Safety .....................................................................................................30 Ladder Safety .............................................................................................................31 Hazardous Chemicals ................................................................................................31 Refueling Safety .........................................................................................................32 Trailer Reporting Safety Defects ................................................................................32 Arc Flash Safety .........................................................................................................33 Confined Space Entry ................................................................................................34 Danger Zones -- Safe Distances ................................................................................35 Grounding ..................................................................................................................36

Safety Alerts...................................................................................... 37 Machine Controls............................................................................. 41 Safety Switches..........................................................................................................41 Battery Switch ............................................................................................................43 M1200DH Main Control Panel....................................................................................44 M1200DH Remote Control Panel...............................................................................45 Genset Control Panel .................................................................................................48 Supercharger and Pit Pump Remotes........................................................................49 Disconnect Box Assembly..........................................................................................50 Tier 4 Engine Operating Tips .....................................................................................54

Preparation ....................................................................................... 55 Site Preparation .........................................................................................................55 Swamp Mats ..............................................................................................................55 Entry Pit and Returns Pit Construction.......................................................................55

Set-Up ...............................................................................................56 Set-Up ........................................................................................................................56 Hose Connections from Pit Pump to Inlet Port...........................................................58 Connecting and Operating the Supercharge Pump ...................................................59 Before Operating the Machine ...................................................................................61 Starting the M1200DH................................................................................................61

Operating the M1200DH ................................................................. 62

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M1200DH Operator’s Manual

Table of Contents

Preparing Drilling Fluid .............................................................................................. 62 Adding Bentonite and Agitation ................................................................................. 63 Ongoing Drilling Fluid Supply .................................................................................... 63 Using the Washdown Pump ...................................................................................... 64 Fluid Pumping Checklist ............................................................................................ 64

End of Job ........................................................................................ 65 Dismantling the M1200DH......................................................................................... 65 Stopping the Genset Engine...................................................................................... 66

Operating in Different Climates ...................................................... 67 Operating in Hot Weather.......................................................................................... 67 Operating in Cold Weather ........................................................................................ 67

Machine Storage and Transport ..................................................... 69 Minimum Storage Space Required............................................................................ 69 Storage Site Conditions............................................................................................. 69 Preparations for Storage ........................................................................................... 69 Removal from Storage............................................................................................... 70 Transportation ........................................................................................................... 70 Lifting the Machine .................................................................................................... 71

General Maintenance ...................................................................... 73 Qualification of the Technician .................................................................................. 73 Cleaning .................................................................................................................... 73 Welding...................................................................................................................... 75 Tier 4 Diesel Engine .................................................................................................. 75 Engine and Genset Maintenance .............................................................................. 76 Shaker Maintenance.................................................................................................. 76 Gear Reducer Maintenance ...................................................................................... 76 Mud Agitator Maintenance......................................................................................... 76 Approved Replacement Fluids .................................................................................. 77

Scheduled Maintenance ................................................................... 78 10 Hour Inspection and Maintenance........................................................................ 78 250 Hour Inspection and Maintenance...................................................................... 82 500 Hour Inspection and Maintenance...................................................................... 83 After Each Job ........................................................................................................... 84

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Table of Contents

M1200DH Operator’s Manual

Specifications.................................................................................... 85 Machine Dimensions / Weight....................................................................................85 Generator ...................................................................................................................85 Pump, Supercharge with fabricated or skid base.......................................................85 Pump, Mix-Agitation ...................................................................................................85 Pump, De-Sand Cone Supply ....................................................................................85 Pump, De-Silt Cone Supply........................................................................................85 Pump, Hydraulic .........................................................................................................85 Washdown System.....................................................................................................85 Accessories ................................................................................................................85

Appendix ...........................................................................................87 Appendix A: List of Attachments ...............................................................................89

Sample Declaration of Conformity.................................................. 91

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M1200DH Operator’s Manual

Overview

Overview

Overview M1200DH Components 6

5

4

3 2

7

1

8 9

19

11 20

10 12

14

13

15

16

17

18

1. Genset 2. Main Controls Cabinet 3. Shaker #4 - Final Cut 4. De-Sanding Cones 5. Railings 6. Remote Control Box 7. Folding Walkway 8. First Cut Tank 9. Clean Water Fill Inlet 10. Drains 11. Pit Pump Inlet 12. Intermediate Tank 13. Clean Water Fill Inlet 14. Clean Tank 15. Off-Load/Supercharge Connection 16. Heat Tube Entry/Exit 17. Breaker Box 18. Pit Pump and Pit Pump Storage Location for Transport 19. Washdown 20. Supercharge Pump

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M1200DH Operator’s Manual

Overview

Overview M1200DH Components (Continued) 1 2 3

4 5

6

13

8 12 11

9

10

1. Mix Hopper 2. Shaker #1 and Shaker #2 - First Cut 3. Shaker #3 - Second Cut 4. Chute 5. Cleanout Opening 6. Diesel Exhaust Fluid (DEF) Tank for Genset Engine 7. Mix/Agitate Centrifugal Pump 8. De-Silting Centrifugal Pump 9. De-Sanding Centrifugal Pump 10. Jacks Motor/Hydraulic Pump 11. Gasoline Driven Motor for Jacks 12. Jacks Control Levers 13. Jacks

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7

M1200DH Operator’s Manual

Overview

Overview Operation and Maintenance Manual TITLE: EDITION: Part Number:

M1200DH Operation & Safety Instruction Manual 2022 7053-0066

Ownership of Information American Augers reserves all rights to the information in this manual.

The use of the manual is restricted to the customer who received it for purposes of installation, use, and maintenance of the relevant machine. American Augers declares that the information contained in this manual fits the technical and safety specifications of the machine. American Augers disclaims responsibility for direct or indirect damages to persons or property caused when the manual or the machine are used in violation of the information contained herein.

The information contained in the manual refers only to the machine mentioned under “Machine Identification Data” below. American Augers reserves the right to modify or improve the manual and the machines without notice.

Manufacturer Identification Data AMERICAN AUGERS 135 U.S. Rt. 42 West Salem, Ohio 44287 USA Tel. 419-869-7107 • Fax 419-869-7425 Web Site: www.americanaugers.com

Machine Identification Data Type: Model: Serial number: Year of manufacture:

Mud System M1200DH Found on identification plate Found on identification plate

Location of identification plate: See drawing on page 8.

Scope of Document This manual covers operation, safety and maintenance of the M1200DH. Topics related to operating directional drills, planning the bore path, selecting drilling fluid and mixing recipe, and selecting and operating a guidance system are outside the scope of this document. Consult equipment suppliers, engineers and the American Augers factory for additional assistance.

Declaration of Conformity If required, the Declaration of Conformity is issued at consignment of the machine. A sample document is reproduced on page 91. The Declaration of Conformity is not required in most countries.

Refer to the Safety Awareness Program in this manual before attempting to operate this machine

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M1200DH Operator’s Manual

Overview

Overview Legal Disclaimer NOTICE: American Augers disclaims any responsibility for damages to persons or property caused by the operation of this machine in violation of the instructions contained in this manual.

Ambient Conditions Temperature limits: The machine, with factory fill of lubricants, is designed to work in temperatures from +5°F to +110°F (-15°C and +43°C). For temperatures not included in this range, contact American Augers.

Refer to “Operating in Different Climates” on page 67 for additional information.

Relative humidity: 100% Maximum altitude: 6500 feet (2000 m) above sea level Atmospheric conditions should allow adequate visibility within the operating area.

The machine should not be operated when lightning is likely.

Purpose of Machine The machine was designed solely for the purpose of mixing and recycling drilling fluid.

Ground Leveling It is very important to make the pad for the machine as level as possible. Scrape an area 10 feet x 55 feet (3 m x 17 m) to a level grade with a dozer.

Warranty: General Conditions Warranty is provided with the understanding that all safety warnings and instructions will be reviewed by all personnel. Warranty is subject to the conditions and limitations specified in the warranty policy located on page 3. If you have questions about the warranty or any part of the machine operation, please contact American Augers (Telephone: 419-869-7107 or 800-324-4930 (USA Toll Free)).

NOTICE: Modifications to the equipment made by the customer will reduce warranty coverage. For complete terms of the warranty, see the warranty policy on page 3.

Limitations of Warranty The warranty for all components that are not manufactured by American Augers are subject to the original warranties of their manufacturers and not by American Augers.

Request for Service/Support For service support in or out of the warranty period, contact American Augers. Provide machine model number, serial number and number of engine hours.

Warranty and Service for Diesel Engine The warranty on the engine is valid worldwide and is supplied by the engine dealer in the area where the machine is sold. Only diesel engine dealers are authorized to perform repairs under warranty, provide service and supply spare parts.

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M1200DH Operator’s Manual

Overview

Overview Instruction Manuals Manuals for components not manufactured by American Augers (e.g., the diesel engine) are included as attachments to this manual. For translations of any of the attachments to this Manual, contact the respective equipment manufacturers.

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Notes

M1200DH Operator’s Manual Notes

NOTES:

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M1200DH Operator’s Manual

Safety

Safety Information

Safety Safety Regulations and Practices This manual contains important information about the safety practices and safe operation of the M1200DH. All operators must read and understand the Operation and Safety Instruction Manual before starting the machine. Careful adherence to the safety and operating instructions in this manual will help ensure a safe and productive jobsite.

The safety information in this Manual does not replace safety codes, insurance needs, national, provincial, state and local laws. Ensure that your machine has the correct equipment required by the local laws and regulations. It is the responsibility of each person working with this equipment to learn and follow all applicable local, state, provincial and national safety regulations.

NOTICE: American Augers disclaims any responsibility for damages to persons or property caused by operation in violation of safety instructions contained in the manual.

Emergency Procedures EMERGENCY SHUTDOWN: Push the red Emergency Stop button on the genset to stop the engine. All workers should know how to stop the engine in an emergency before starting the machine on the jobsite.

Response to Electrical Strike

Electrocution Hazard. Buried electrical lines. Contact will cause death or serious injury. Know location of lines. Stay away.

If an electrical strike occurs, workers should not move. The voltage difference between the equipment and the ground, or between a person’s feet may be sufficient to cause injury or death. Do not touch the machine, hoses, drill pipe, water system, mud mixing system or anything connected to the drill as these items may be highly charged.

Refer to the Safety Awareness Program in this manual before attempting to operate this machine

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M1200DH Operator’s Manual

Safety

Safety Information Response to a Gas Strike

Flammable substance. Fire or explosion can cause death or serious injury. Keep heat flames, sparks, and other sources of ignition away.

If a gas line strike occurs, evacuate the area immediately. Turn off all engines. Remove any ignition sources. Do not smoke or do anything that could cause a spark. Do not attempt to reverse the bore to break contact as further movement may cause a spark. Contact emergency services and the gas utility company immediately.

Response to a Fiber Optic Strike If a fiber-optic strike occurs, stop drilling immediately. Do not look into the cut ends of the cable. This can cause severe eye damage. Notify the utility owner.

Response to a Communications Line Strike If a communications line strike occurs, stop drilling immediately and notify the utility company.

Response to a Sanitary/Storm Sewer and Water Strike If a water or sewer line strike occurs, stop drilling immediately. Warn all bystanders that a strike has occurred and that they should stay away. Obtain medical attention for personnel who have come into contact with sewage. Notify the utility owner immediately.

Qualification of Personnel Improper operation can result in serious injury, death and damage to the equipment. Personnel should read and understand the manual and obtain appropriate training based on their duties. Owner must ensure that all personnel receive instructions about safety. Owner must review all warnings on machine with all personnel.

• Only skilled and authorized personnel should be permitted to transport, use and maintain the machine.

• Training is available by contacting the American Augers factory.

NOTICE: American Augers disclaims any responsibility for damages to persons or property caused by the operation of the machine by untrained personnel or use of the machine in an unauthorized manner.

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M1200DH Operator’s Manual

Safety

Safety Information Contact American Augers if you have any questions about any aspect of machine operation or safety, if you need further information or instruction, or if you need additional copies of the manual or replacement decals (Telephone: 419-869-7107 or 800-324-4930 (USA Toll Free)).

Basic Safety Guidelines If personal protective equipment is not used, serious injury or death of personnel can occur. The operator and all other personnel on the jobsite should use proper protective equipment according to their duties.

1. Before using the M1200DH, all operators should receive thorough training in the use of this equipment.

This manual should be used as a training tool.

2. A copy of this manual should remain with the machine and be accessible to all personnel at all times.

3. Personnel on the jobsite should receive training on safety practices, procedures, safety signs and hazards. Operators, support personnel, repair technicians, and visitors should be aware of their responsibilities and any restrictions to their activities.

4. All new or inexperienced employees should receive a complete orientation to the jobsite and thorough training in their job duties. Never allow inexperienced personnel to operate or work near the machine unless they are carefully supervised.

5. The meaning of the hazard alert signs on the equipment is explained in the “Safety Alerts” section beginning on page 37.

Refer to the Safety Awareness Program in this manual before attempting to operate this machine

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M1200DH Operator’s Manual

Safety

Safety Information 6. Follow all national, state, provincial and local regulations regarding, but not limited to: Drilling fluid system operation Pilot bore tracking Vehicle operation Trench shoring and sloping Mobile equipment operation Confined space entry Noise Hand and power tools

Traffic control Communications Verification of utilities Fall protection Security of jobsite and isolation of hazards Material handling Manual lifting

In the United States, workplace safety is regulated by the Occupational Safety and Health Administration (OSHA). OSHA regulations are found in the Code of Federal Regulations, Chapter 29. Safety and Health Regulations for Construction, OSHA Standard 1926, is relevant to operating the M1200DH. Information can be obtained from your Regional U.S. Department of Labor Office. In other countries, the operator is responsible for determining which national, provincial, state and local laws govern operations at the jobsite.

7. Use required or recommended personal protective equipment which meets applicable standards when operating this machine: • Eye protection • Hearing protection • Boots and gloves having electrical insulation when on an electrical jobsite or servicing electrical equipment • Breathing protection when mixing drilling fluid • Any additional safety equipment mandated by other rules or required by the Owner or regulatory agency 8. If a hazardous situation is suspected, stop work until appropriate corrective action is taken.

9. Use hand signals required for specific jobs. Know who has the responsibility for signaling.

10. Post the location and phone number of the nearest aid station or hospital. Have a fire extinguisher and complete first aid kit on site. Have at least one of your workers trained in first aid.

Overhead Hazards Overhead lines must be avoided. Overhead lines are of particular concern during mobilization/demobilization, loading and unloading heavy equipment and while handling drill pipe. If the voltage is unknown, always maintain at least 20 feet (6 m) of separation between equipment and power lines. If the voltage is known, OSHA regulations outline the required minimum separation in the United States. If necessary, place highly visible markers on either side of the overhead hazard or designate an individual to notify equipment operators as they approach.

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M1200DH Operator’s Manual

Safety

Safety Information Before Starting the Machine • Complete all servicing prescribed in this Operator’s Manual, Attachment 1: Diesel Engine/Genset Manual and Attachments for other components (Shakers and Agitator).

• Securely connect all fluid lines before starting the machine • Check that all hydraulic fittings, bolts, and nuts are tight.

• Remove all loose objects stored in or on the machine.

• Remove all objects which do not belong in or on the machine and its equipment.

• Ensure all protective guards, doors, etc. are in place.

• Ensure all safety devices are in place and in working order.

• Know the location of all personnel on the jobsite.

Operating Precautions • Place all machine controls in the neutral or OFF position before starting the engine.

• Do not start the machine until all personnel are away from rotating or moving parts.

• Check the operation of all machine controls before using the machine.

Operator’s Responsibilities • It is the responsibility of the operator to read, understand and follow the Operator’s Manual and other information provided and use the correct operating procedure. Machines should be operated only by qualified operators and trained helpers.

• Assess the situation using common sense and the benefit of experience and proceed if and only if the work can be safety performed.

• Understand and obey all applicable national, provincial, state, and local codes and regulations.

• Point out each of the safety signs on the machine and ensure that the crew understand them.

• Make sure all personnel stay in their prescribed areas.

• Ensure that all personnel and objects stay away from rotating or moving parts.

• Do not operate the machine while under the influence of alcohol or drugs.

• Ensure all safety devices are in place and in working order.

• Visually verify all personnel and objects are clear of the machine before startup.

• Turn off the machine at the first sign of malfunction or hazardous condition.

Maintenance Precautions • Eliminate all power sources (turn off machine, remove key) and relieve system pressures before doing maintenance.

• Allow the machine to cool before servicing. Hydraulic components, engine, radiator and exhaust systems can get hot enough to cause serious injury.

• Use proper lock out and tag out procedures when doing maintenance.

• Follow manufacturer’s recommended maintenance procedures.

• Allow only properly trained personnel to perform maintenance activities.

• Do not modify the machine in any way.

• Repair or replace damaged or missing protective guards, doors, etc.

• Replace all missing, illegible, or damaged safety signs. Keep all safety signs clean.

Refer to the Safety Awareness Program in this manual before attempting to operate this machine

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M1200DH Operator’s Manual

Safety

Safety Information • Use a piece of cardboard or wood to check for pressurized leaks to prevent fluid penetrating the skin.

• Seek medical attention immediately if hydraulic fluid escaping under pressure has penetrated the skin.

Even if the injury seems minor, prompt medical treatment by a physician familiar with this injury is essential. This is a serious condition which can cause serious injury and possibly death.

Transporting Precautions • Inspect all tractor trailers being used to transport the machine, including but not limited to checking the brakes, tires, tire pressure and lights.

• Remove or properly secure loose items so they cannot fall off during transport.

Welding Safety Workers can encounter hot surfaces, fire, noxious fumes and other hazards when welding.

These practices can help increase safety when welding: • Follow established welding safety practices and regulations • Assign another worker to “fire watch” • Do not leave a welder alone • Wear appropriate protective equipment (face shield, fire resistant clothing, etc.)

• Ensure adequate ventilation • Have a first aid kit nearby • If welding in a confined space, follow all confined space regulations and procedures

Noise Level Safety Exposure to high noise levels may cause hearing loss. Wear appropriate hearing protection.

The sound pressure measured according to ISO 11202:1993, ISO 3746:1995, IEC 651:1979 and IEC 804:1985 is 102 dB(A).

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M1200DH Operator’s Manual

Safety

Safety Information Ladder Safety Falls from heights can cause serious injury and death. Use required fall protection equipment when working at heights above grade.

• When working at heights above 4-6 feet (1.2 to 1.8 m) other precautions may be necessary.

• Follow established ladder safety practices and regulations.

• Do not use ladders during thunderstorm activity or if conditions are such that lightning could occur.

Hazardous Chemicals Explosion hazard. Flammable solvents could ignite if placed near fire, sparks or other ignition sources. Keep flammable materials in closed containers and away from fire, sparks and ignition sources.

Inhalation hazard. Dust from drilling fluid additives such as bentonite may irritate the respiratory system or lungs. Prolonged exposure may damage the respiratory system. Use respiratory protection and dust resistant safety goggles.

IMPORTANT: • Do not use containers that can leak.

• Do not drain fluids on the ground or dump them into sewage systems, streams, rivers, lakes or the sea.

• Always follow laws and regulations for proper disposal of waste materials.

Refer to the Safety Awareness Program in this manual before attempting to operate this machine

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Safety

Safety Information Refueling Safety Explosion hazard. Ultra low sulfur diesel fuel poses a static ignition hazard. Death or serious injury from fire or explosion could result.

Ensure your fuel delivery system is properly bonded and grounded.

Diesel fuel with low sulfur content (ULSD) has an increased ability to store static charge. Static dissipating additives added to fuel by refiners may lose their effectiveness over time. Static charges can build up while the fuel is flowing. Static discharge when combustible vapors are present could cause explosion or fire.

There are several steps you can take to minimize the hazards this condition presents.

• Properly bond all components of your fuel delivery system (fuel supply tank, transfer pump and hose, nozzle, et al.).

• Equalize the static electric potential by connecting a wire from the fuel delivery system to the machine chassis.

• Ensure the fuel delivery system has an electrically conductive connection from the tank to earth ground.

• Consult your fuel or fuel system supplier to ensure the delivery system is in compliance with proper grounding and bonding practices.1

Trailer Reporting Safety Defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying the Product Safety Engineer at Charles Machine Works, Inc. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in any individual problems between you, your equipment dealer, or The Charles Machine Works, Inc. To contact NHTSA you may either call the Vehicle Safety Hotline toll-free at 1-888-327-4236 (TTY: 1800-424-9153); go to http://www.safercar.gov; or write to: Administrator NHTSA 1200 New Jersey Avenue, SE. Washington, DC 20590

1. Extracted from “ULSD...Not Your Same Old Diesel Fuel Anymore” Association of Equipment Manufacturers Best Practice Guidance Bulletin 6/13, revised 3 July 2013. Refer to this bulletin for more detailed information.

Available in several languages at http://www.aem.org/SRT/Technical/BestPracticeBulletins.

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M1200DH Operator’s Manual

Safety

Safety Information Arc Flash Safety Arc flash hazard. Personnel are at risk when working on equipment that is not de-energized. Arc flash can damage eyesight, damage hearing and cause severe burns. Follow safety precautions and use recommended personal protective equipment.

Arc flash hazard is “a dangerous condition associated with the possible release of energy caused by an electric arc.” Arc flash can occur in any electrical device, regardless of voltage, in which the energy is high enough to sustain an arc. Effects include a high-intensity flash that can damage eyesight, pressure waves that can damage hearing and a superheated ball of gas that can cause severe burns.

OSHA 29CFR1910 Subpart S, NFPA Standard 70 and Standard 70E give guidelines concerning arc flash and appropriate steps to minimize the possible devastating effects from this hazard. Some of the key points are presented below. See these standards and/or other local regulations for information regarding any work involving electrical hazards.

American Augers’ equipment may be supplied with electric motors, transformers, control centers, switch panels, etc. that may require maintenance or repair. When work or repairs must be performed: • De-energize all circuits before performing maintenance activities • Follow proper lockout and tagout procedures.

• Ensure that only qualified personnel perform the work.

If work will be performed on a live circuit above 50 volts: • Ensure that a qualified professional performs an assessment of the Hazard/Risk Category, the Arc Flash Protections Boundary and the Arc Rating.

• Provide training based on the assessment results.

• Apply appropriate warning labels to the equipment.

• Ensure that employees use insulated tools and wear appropriate personal protective equipment including flame-resistant clothing.

• Follow procedures in applicable government and industry standards.

Refer to the Safety Awareness Program in this manual before attempting to operate this machine

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Safety

Safety Information Confined Space Entry Workers can encounter hazardous atmospheres in confined spaces. Workers may be unable to move to safety when working in a confined space. Death and serious injury can result.

These practices can help increase safety when working in a confined space: • Monitor for hazardous gases • Ensure adequate ventilation • Establish appropriate rescue procedures • Use the buddy system where a worker outside the confined space receives frequent verbal feedback from the worker in the confined space • Use a safety harness and lifeline A confined space has limited openings for entry and exit and poor ventilation which could contain or produce air contaminants1. Entering confined spaces should be avoided if possible. However when cleaning the machine, it may be necessary for a worker to enter the tanks, which may be a confined space.

If workers will need to enter confined spaces, plan ahead and provide training in confined space procedures. Follow all national, state, provincial and local regulations regarding confined space entry. Obtain the proper permits when required.

1. http://www.cdc.gov/niosh/topics/confinedspace

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Safety

Safety Information Danger Zones -- Safe Distances

Electrocution Hazard. Personnel are at risk of serious injury or death if an electric line is struck during drilling. If drilling within 10 feet of an electric line, all personnel must wear appropriate protective equipment (electrical insulating boots and gloves) on the job site.

A danger zone is any zone inside or near the machine where health, safety and security risks exist. All personnel on the jobsite should be advised of these zones, the hazards they may encounter and the safety precautions which are required or recommended.

Hazardous Area: All areas from which a person could touch parts of the machine when it is operating or when maintenance is being performed. On electrical jobsites, wear appropriate personal protective equipment.

Electrically Charged Safe Distance: 10 feet (3 m) from the drill hole. Personnel in this zone during drilling operations are at risk in the event an electric line is struck. On electrical jobsites, wear appropriate personal protective equipment (insulated boots and gloves). All other personnel must stay out of this zone during drilling or backreaming or any time when an electric line could be struck.

Note that personnel on the exit pit side are also at risk for electric shock during an electric strike. As the drill pipe approaches the exit pit, it could strike a buried power line. During backreaming, the diameter of the original pilot hole is increased by the reamer which can contact a power line.

Refer to the Safety Awareness Program in this manual before attempting to operate this machine

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M1200DH Operator’s Manual

Safety

Safety Information Grounding Electrocution hazard. Improperly grounded components may become electrically charged. Serious injury or death could occur. Bond all fixtures together and ground to appropriate ground stake(s) before starting the engine.

• Follow all local and national codes and regulations with regard to bonding and grounding.

Metal components on a drill rig site can become electrically charged for a number of reasons: faulty or damaged wiring, inductive capacitance from generators, motors, motor drives, transformers, contact with local distribution wiring or underground cables etc. Care should be taken to avoid electrocution.

All metal components on a drill rig site should be bonded together as shown in the drawing below. Bonding will reduce the electric potential difference between components with respect to any other components on the site. Current will not flow between two sections that are at the same electric potential. All remote equipment that is in close proximity to the drill rig must also be electrically bonded to the drill rig, i.e. pipe racks, mud pumps etc. This will reduce the risk of shock to any personnel who might contact both the drill rig and the remote equipment.

IMPORTANT: For additional information on electrical hazards, bonding and grounding, consult publications from the U.S. Occupational Safety and Health Administration.a b a. Controlling Electrical Hazards, U.S. Department of Labor, OSHA 3075. b. Protection from Step and Touch Potentials, 29CFR1910.269 Appendix C.

Bonding Cable

Dumpster

Crane

Mud System

Drill Pipe

Drill Rig

Power Unit Bonding Cable

The location on the machine where bonding cables should be attached are marked with this sign

Pit Bore Path

Cabin

Bonding Cable Ground Stake

Typical Bonding Scheme

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M1200DH Operator’s Manual

Safety

Safety Alerts Refer to the M1200DH Parts Manual for the location of all safety alert signs.

Risk of Electric Shock (8NP41491)

Read Operator Manual (700-143)

High voltage hazard (8ED01120)

Lockout Electrical (8ED00006)

High voltage hazard (8ED01480)

High voltage hazard (8ED01480-3)

Refer to the Safety Awareness Program in this manual before attempting to operate this machine

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M1200DH Operator’s Manual

Safety

Safety Alerts

Electrical equipment should only be serviced by authorized personnel (8ED00001-

One Call Notification ISO (2706911)

bilingual)

Page 38

Line Location (270-2414)

Silica Dust ISO (270-4953)

Arc Flash and Shock (270-8374)

Wear Hearing Protection (700-009)

Refer to the Safety Awareness Program in this manual before attempting to operate this machine

M1200DH Operator’s Manual

Safety

Safety Alerts Electrical Shock (270-2413) California Proposition 65 (270-7950)

Refer to the Safety Awareness Program in this manual before attempting to operate this machine

Page 39

Notes

M1200DH Operator’s Manual Notes

NOTES:

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M1200DH Operator’s Manual

Controls

Machine Controls

Controls Safety Switches There are three push buttons which stop the M1200DH.

E-Stop located on the genset control panel - Immediately powers down the genset engine: If your genset looks different, be sure to locate the emergency stop button on your machine before beginning operations.

AC Controls Stop

AC Controls Stop on M1200DH Main Control Panel - Stops the pumps and shakers powered by the genset but does not stop the genset engine Refer to the Safety Awareness Program in this manual before attempting to operate this machine

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Controls

Machine Controls

AC Controls Stop

AC Controls Stop on M1200DH Remote Control Panel - Stops the pumps and shakers powered by the genset but does not stop the genset engine

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M1200DH Operator’s Manual

Controls

Machine Controls Battery Switch

Failure to turn off the machine and lockout systems before doing maintenance work may result in personal injury or death. Turn off power, relieve system pressures, and turn the Battery switch to the OFF position. Remove key from the ignition switch and install a lock on the Battery switch (see drawing below). Use proper lockout and tagout procedures before working on the machine.

NOTICE: • DO NOT disconnect the batteries while the engine is running.

• DO NOT try to stop the engine with this switch. You can damage the electrical system.

The battery switch is located on the outside of the genset cabinet (see drawing below for typical location). The switch connects and disconnects the batteries from the electrical system.

• Rotate the switch to the right to connect.

• Rotate left to disconnect.

• The battery switch must be in the ON position before starting the genset engine.

• Before turning the battery switch OFF, the engine must be turned off. Wait at least two minutes after the engine is off before turning the battery switch off.

When performing maintenance, install a padlock through the tab and follow proper lockout-tagout procedures.

Battery Switch

OFF

ON

Lockout Tab

Location of Battery Switch

Refer to the Safety Awareness Program in this manual before attempting to operate this machine

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Controls

Machine Controls M1200DH Main Control Panel

2 3 4 1

5

DE-SILTER ON START

DE-SANDER ON START STOP

MIX/AGITATE STOP ON START

SHAKER #1 STOP ON START

SHAKER #2 STOP ON START

SHAKER #3 STOP ON START

SHAKER #4 STOP ON START

AGITATOR #1 STOP ON START

AGITATOR #2 STOP ON START

AGITATOR #3 STOP ON START

AC CONTROLS STOP

STOP

6 8

9 7

Page 44

SUPERCHARGER STOP ON START

PIT PUMP STOP ON START

WASHDOWN PUMP STOP ON START

Refer to the Safety Awareness Program in this manual before attempting to operate this machine

M1200DH Operator’s Manual

Controls

Machine Controls M1200DH Remote Control Panel

2

3

4

1 AC CONTROLS STOP

STOP

DE-SILTER ON START

STOP

DE-SANDER ON START

MIX/AGITATE STOP ON START

SHAKER #4 STOP ON START

5 SHAKER #1 STOP ON START

SHAKER #2 STOP ON START

SHAKER #3 STOP ON START

AGITATOR #1 STOP ON START

AGITATOR #2 STOP ON START

AGITATOR #3 STOP ON START

SUPERCHARGER STOP ON START

PIT PUMP STOP ON START

WASHDOWN PUMP STOP ON START

6

7

8

Control

9

Icon

1. AC Controls - Stop STOP

Function • Stop pumps and shakers powered by the genset: push button Note: does not turn off the genset engine.

See “Control Panel Functions” section beginning on page 46 for description of all other controls.

Refer to the Safety Awareness Program in this manual before attempting to operate this machine

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M1200DH Operator’s Manual

Controls

Machine Controls Control Panel Functions The following controls operate in a similar manner.

• Start: turn switch to the right and release when start is confirmed; NOTE: both the control on the Main Control Panel and the Remote Control Panel must be in the ON position to enable start.

• On: switch is in the center when the component is running • Stop: turn switch to the left on either Control Panel

Control 2. De-Silter

Icon

Function De-Silting system pumps drilling fluid through the de-silting cones into the clean tank.

• Stop: turn switch to the left • Start: turn switch to the right and release • On: switch is in center when system is running

3. De-Sander

De-Sanding system pumps drilling fluid through the desanding cones into the intermediate tank.

• Stop: turn switch to the left • Start: turn switch to the right and release • On: switch is in center when system is running

4. Mix/Agitate

The mix/agitate system mixes drilling fluid by combining water in the clean tank with bentonite from the mix hopper.

• Stop mix/agitate pump: turn switch to the left • Start mix/agitate pump: turn switch to the right and release • On: switch is in center when pump is running

5. Shaker #1-Shaker #4

Each control operates a single shaker unit (#1 - #4)

6. Agitator #1-Agitator #3

Each control operates a single agitator (#1 - #3) There is an agitator in each tank. They ensure effective mixing of additives, keep the fluids moving when the pumps are off and keep additives in suspension to minimize settling.

Page 46

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M1200DH Operator’s Manual

Controls

Machine Controls

Control 7. Supercharger

Icon

Function • Stop pit pump: turn switch to the left • Start pit pump: turn switch to the right and release • On: switch is in center when pump is running Note: Switch must be in the ON position on both the Main Control and Remote Control Panel to enable the remote.

8. Pit Pump

• Stop pit pump: turn switch to the left • Start pit pump: turn switch to the right and release • On: switch is in center when pump is running Note: Switch must be in the ON position on both the Main Control and Remote Control Panel to enable the remote.

9. Washdown Pump

Use this clean water supply to clean the machine.

• Stop washdown pump: turn switch to the left • Start washdown pump: turn switch to the right and release • On: switch is in center when pump is running

Refer to the Safety Awareness Program in this manual before attempting to operate this machine

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Controls

Machine Controls Genset Control Panel 5

1

4

Control 1. Emergency Stop Button

3

2

Function • Turn off the genset and diesel engine immediately • Bypasses cool down period, if equipped • Not recommended for normal engine stop • Pull button out to enable engine start

2. Generator Controller On/Off Switch

• Turn off controller: Rock switch to the right

3. Off Button

Normal power off for genset and engine. If your genset does not automatically incorporate a cool down period prior to normal engine shutdown, turn the main breaker off and run for at least 2 minutes prior to engine shut off.

4. Run Button

Turn on the genset engine

5. Exhaust System Cleaning Switch

• Set exhaust system cleaning to initiate automatically: Switch in middle position

• Turn on controller: Rock switch to the left

• Inhibit exhaust system cleaning: Rock switch to the right • Initiate exhaust system cleaning: Rock switch to the left Consult Attachment 1: Genset Manual for detailed information on the control panel and the specific start up and shut down procedures for the genset on your M1200DH. Be sure you are familiar with the operation of all controls and displays on the control panel.

Page 48

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M1200DH Operator’s Manual

Controls

Machine Controls Supercharger and Pit Pump Remotes

6EE12016-trashsuperRemote

2

1

One remote for the supercharger; one remote for the pit pump

Control

Function

1. Stop

• Stop supercharger/pit pump: push button

2. Start

• Start supercharger/pit pump: push button Note: Supercharger controls or Pit Pump controls on both the Main Control Panel and Remote Control Panel must be in the ON position to enable the remote to work

Refer to the Safety Awareness Program in this manual before attempting to operate this machine

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Controls

Machine Controls Disconnect Box Assembly The disconnect box assembly provides a way to connect the M1200DH to an external genset. The disconnect box contains: -24 Volt DC power supply -3 phase Circuit Breaker with a shunt trip -Interface with the limit switch on the AC control box that will trip breaker if that door is open.

-Input phase monitor- “Red” indicator if genset not connected with proper phasing, “Green” indicator if okay.

NOTICE: Damage WILL result if loads are turned on and the “Red” indicator is on. This will cause the motors to rotate in the wrong direction.

The genset should be rated for at least 265 Kw, 480 Volts/60Hz, 3 phase AC. The power and ground/ bond connectors are on the bottom of the disconnect enclosure.

Power Connection Designations

Disconnect Assembly

Page 50

Brown

Phase A

Orange

Phase B

Yellow

Phase C

Green

Ground

Disconnect Box Feeder Connection

Refer to the Safety Awareness Program in this manual before attempting to operate this machine

M1200DH Operator’s Manual

Controls

Machine Controls Connecting to Genset

Failure to turn off the genset and lockout systems before working on the machine may result in personal injury or death. Use proper lockout and tagout procedures before working on the machine.

Feeder cables are supplied with pin type terminations for genset interface. DO NOT CONNECT OR DISCONNECT FEEDERS WITH THE GENSET ENERGIZED. NOTICE: DO NOT OPEN THE DISCONNECT BOX UNLESS THE GENSET IS DE-ENERGIZED AND PROPER LOCKOUT/TAGOUT PROCEDURES ARE FOLLOWED. Setup procedure 1. Follow correct use of proper PPE. 2. Ensure genset is off and not running.

3. Ensure genset main feed breaker is disengaged.

4. Ensure disconnect handle on machine is disengaged.

5. Ensure all controls on machine are disengaged/deactivated.

6. Connect all feeder cables to genset following genset terminal requirements. a.Brown – Phase A b.Orange – Phase B c.Yellow – Phase C d.Green – Ground 7. Ensure ground rods are installed at machine.

8. Ensure ground rod(s) are installed at genset if required.

9. Connect feeder cables to machine disconnect.

NOTICE: Be sure to connect all grounding conductors before connecting underground current carrying conductors.

10. Ensure feeder cables are routed securely and away from damage, hazards, and pathways.

11. Ensure feeder connections to machine disconnect are locked securely.

12. Power up genset.

13. Follow proper procedure for the genset. Adjust genset for 480VAC/60Hz. 14. Engage genset main feed breaker.

15. Ensure machine disconnect enclosure is closed and secure.

16. Engage machine disconnect handle.

17. Observe the “OUTPUT ENERGIZED” indicator color. If the indicator illuminates “RED” phase is incorrect, perform the following: a.Completely shut down the genset and disengage genset main feed breaker. b.Swap feeder connections of Phase A and Phase B at the genset. c.Turn on the genset. d.Engage genset main feed breaker. e.Verify “OUTPUT ENERGIZED” light is “GREEN”.

18. After phased connection is verified as correct, proceed with normal operation for M1200DH. 19. For shutdown, turn all loads off on AC Control Panel.

Refer to the Safety Awareness Program in this manual before attempting to operate this machine

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Controls

Machine Controls 20. Follow proper genset shutdown procedure.

Output Energized - Disconnect Assembly

Page 52

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M1200DH Operator’s Manual

Controls

Machine Controls Disconnect Box Circuit Breaker Operation If the circuit breaker has tripped it is necessary to reset the circuit breaker. To reset the circuit breaker: 1. Disengage all machine controls.

2. Move disconnect lever to “RESET” position.

3. Return disconnect lever to the “ON” position.

Circuit Breaker Handle OFF Position

Circuit Breaker Handle ON Position

Circuit Breaker Handle RESET Position

Circuit Breaker Handle TRIP Position

Refer to the Safety Awareness Program in this manual before attempting to operate this machine

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Controls

Machine Controls Tier 4 Engine Operating Tips Tier 4 Final diesel engines are designed to meet current regulations by minimizing gaseous and particulate (soot) emissions. Attachment 1: Genset Manual, and other information from your genset manufacturer supersede the information below. The genset engine is a Tier 4 Final engine. It contains a Selective Catalyst Reduction (SCR) system which reduces NOx into nitrogen and water. The SCR system requires Diesel Exhaust Fluid (DEF). Additionally, the genset engine contains a Diesel Oxidation Catalyst (DOC).

The SCR and DOC require exhaust system cleaning events to maintain the performance of the aftertreament system. During normal operation, exhaust system cleaning happens automatically with no operator action required. For the genset engine, the operator can also manually initiate an exhaust system cleaning process or inhibit the automatic exhaust system cleaning process using the Exhaust System Cleaning switch. Overuse of the exhaust system cleaning inhibit switch can adversely affect the engine and require you to place a service call to the engine manufacturer.

The operator can monitor the status of the aftertreatment system using the display screen on the genset engine control panel. Indicator lamps illuminate to show system status and alert the operator when action is needed. See page 48 for a description of the engine control panel.

1

Control

Function

1. Exhaust System Cleaning Switch

• Set exhaust system cleaning to initiate automatically: Switch in middle position • Inhibit exhaust system cleaning: Rock switch to the right • Initiate exhaust system cleaning: Rock switch to the left

IMPORTANT: • These Tier 4 Final engines do not contain a Diesel Particulate Filter (DPF).

• To maintain the health of this engine’s aftertreatment system, keep the DEF tank filled with high quality DEF.

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M1200DH Operator’s Manual

Operations

Preparation

Operations Site Preparation When arriving at the work site, find a level place on which to position the M1200DH relative to the drill it is to support. The attachment point for the mud hoses to the drill is determined based on the entry point of the drill into the ground. Position the M1200DH 50 to 75 feet (15 m to 23 m) from the point where the mud hoses attach to the drill.

The M1200DH does not have leveling jacks. Transport Lift Jacks in the front should not be used to level the unit. Therefore, it is very important to make the pad for the unit as level as possible. Scrape an area 10 feet x 55 feet (3 m x 17 m) to a level grade with a dozer.

Swamp Mats In any situation where the M1200DH is setting on dirt, American Augers recommends the use of swamp mats. Swamp mats are rectangles of material that are placed under the full length of the machine. Select the proper swamp mat for the soil condition at the site.

Entry Pit and Returns Pit Construction The entry pit is where the drill stem of the directional drill enters the ground. It is also where the drilling fluid returns after downhole usage.

The returns pit should be positioned 6 to 10 feet (2 to 3 m) from the entry pit. It should be connected to the entry pit by a trench. Suspend the pit pump into the returns pit from a timber or pipe strong enough to support its weight. For lifting procedures, refer to Attachment 4: Pit Pump Manual. The pit pump pumps drilling fluid back to the M1200DH for cleaning. The pit pump must be in a vertical position and not laying on its side. Damage to the pit pump can occur if it is not operated in the vertical position. Clean out the returns pit periodically to insure an unobstructed flow around the pit pump. The following drawing shows the recommended minimum dimensions of the entry pit, returns pit and the trench connecting them. Constructing larger pits allows more returns to settle out of the drilling fluid before it is pumped into the mud system, improving the performance of the machine.

Entry Pit

Entry-Returns Pit

Returns Pit

4 ft.

6-10 ft.

5 ft.

6 ft.

6 ft.

1 ft. x 1 ft. Trench 20 ft.

12 ft.

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M1200DH Operator’s Manual

Operations

Set-Up Set-Up Extending the transport jacks to support the trailer creates a danger of crushing. Keep all personnel a safe distance away until the jacks are completely lowered.

1. Turn the ignition switch to the ON position. Pull the recoil rope to start the engine. Use the choke as necessary until engine warms up.

2. Once engine is warm, increase throttle to maximum setting (max setting is preset at the factory).

3. Using the Transport jack control levers, pull out to extend the jacks to support the trailer. Remove the tractor trailer cab. Push in to lower the jacks until the trailer rests on the ground.

4. Using walkway control levers, pull out to raise the walkways. Fold out the walkway supports, then push int to lower the walkways down on to the supports.

5. Lower the side ladder.

6. Install and raise the canopy if equipped.

NOTICE: To prevent overheating the hydraulic system, turn off the Hydraulic Jacks Pump when the jacks are not being operated.

Walkway controls Jack farthest from controls

Throttle

Jack nearest the controls

Recoil Rope

Ignition Switch

7. Raise the work light posts.

8. Remove the shipping plugs and brackets that secure the shakers during transport. Refer to Attachment 2: Shaker Assembly for photos and instructions. Store these parts in a safe location.

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M1200DH Operator’s Manual

Operations

Set-Up 9. Position the shaker chutes using the adjustable chains so particles separated from the drilling fluid fall away from the M1200DH.

shaker chutes

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M1200DH Operator’s Manual

Operations

Set-Up Hose Connections from Pit Pump to Inlet Port NOTICE: • Liquid contents of these hoses is under high pressure. Work on these hoses only when the pump is off.

• Pumping drilling fluid with sand content greater than 1/2% can cause excessive wear to the fluid pumping system.

• Ensure valves in the mud piping are in the proper position so as not to damage the system when the mud pump is started.

1. Connect the hoses which will bring spent fluid from the pit pump to the M1200DH for cleaning.

2. Connect the hoses to the outlet port on the pit pump and the inlet port on the M1200DH. 3. The hoses should be laying flat with as few bends as possible. Sharp bends in the hose will restrict the flow to the first cut shakers on the mud system.

Inlet Port

Pit Pump

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M1200DH Operator’s Manual

Operations

Set-Up Connecting and Operating the Supercharge Pump 1. Connect a 6 inch (15.2 cm) hose between the offload port on the M1200DH and the suction port on the supercharge pump.

2. Connect a 6 inch (15.2 cm) hose between the discharge port on the supercharge pump and the suction port on the mud pump (the mud pump in the diagram below is an American Augers P-750).

Supercharge Pump M1200DH

P-750 Mud Pump Suction Port Offload Port

Discharge Port Suction Port

3. Connect the 480 V plug supplied with the supercharge pump into the receptacle on the side of the main control box.

4. Visually verify that all valves are open.

5. Operate the pump in one of the following ways: • Connect the supplied start/stop remote pendant to the main control box. Use the buttons on the pendant to operate the pump.

• Use the switch on the front of the main control box or the switch on the Remote box to operate the pump.

• Directly connect the mud pump remote contacts to the main control box. Use the drop cable to start and stop the pump.

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M1200DH Operator’s Manual

Operations

Set-Up • If you have an American Augers P-600 or P-750 mud pump, make the connections as follows: • Directly connect the supplied 98 foot (30 m) remote cable to the CR4 contacts on the P-600 or P-750 mud pump junction box following the M1200DH schematic.

• Connect the Remote Cable to the Remote Mud Pump plug on the M1200DH main control box.

• The cable and CR4 will automatically start and stop the supercharger when the mud pump needs fluid flow. Operators must be aware that the supercharger will start and stop at any time based on the mud pump’s operational needs.

Supercharge Pump Remote

Supercharge Pump Remote Start/Stop Switch

Mud Pump Remote Optional: Remote mud pump dry contact relay in remote mud pump junction box to automatically start/stop supercharger when clutch is out, transmission in gear and engine running.

Supercharge Pump Plug Supercharge Pump Local Start/Stop Switch 70MC9711-supercharger connections

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M1200DH Operator’s Manual

Operations

Set-Up Before Operating the Machine The M1200DH has one engine: the genset engine. The genset engine runs a generator which provides AC power for the centrifugal pumps, shakers, and lights. A factory instruction manual for the genset is supplied with the M1200DH. The following instructions cover general engine starting and stopping procedures.

Consult the factory manuals for detailed starting and stopping procedures, engine maintenance and repair instructions.

Starting the M1200DH Signal lights and operator displays warn of potential operating problems. If ignored, damage to the machine could result. In case of unusual noise, abnormal pressure values, or if signal lights appear or alarm sounds, stop the engine immediately and carry out necessary repairs.

Do not use starting fluid (ether). Immediate engine damage and personal injury may result.

1. If you have not already done so, verify that both ground stakes are installed properly.

2. Check the engine oil level, coolant level and the diesel fuel level. DO NOT let the diesel engine fuel tank run dry. If the tank is dry, bleed the fuel system. Refer to Attachment 1: “Genset Manual” for instructions.

3. Check the DEF fluid level. Do not let the DEF tank run dry. See page 20 for location of the DEF tank.

4. Confirm that all the fluid connections to and from the machine are correct. Check that the valves in the piping are in the correct position to prevent damage to the system when the system is started.

5. Unplug the block heater, if connected.

6. Disconnect all battery chargers.

7. Refer to “Connecting to Genset” on page 51.

8. Make sure the Emergency Stop on the Genset Engine Control Panel is pulled OUT. The genset engine will not start if the emergency stop button is pushed in.

9. Switch all AC controls OFF or put them in neutral.

10. Turn the Battery switch to the ON position.

11. Follow starting procedures in the genset engine owner’s manual.

12. After the genset engine is running and warmed up, pull OUT the AC Controls Stop button on the Main Control Panel and Remote Control Panel. This enables all switches on the Control Boxes.

NOTICE: • If the batteries are dead, then the batteries should be charged. Do not jump start the engine.

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M1200DH Operator’s Manual

Operations

Operating the M1200DH Preparing Drilling Fluid Prior to starting drilling operations, fill the tanks with clean water and mix in bentonite to prepare the drilling fluid. There are two ways to fill the tanks. Open the radiator plenum on the genset. Follow procedures in “Starting the M1200DH” on page 61 and have the generator running.

Filling Tanks from a Lake or River Place the pit pump in a water source such as a lake or river. Connect the hose from the pit pump to the 6 inch (152 mm) port.

Turn the Shaker 1 and Shaker 2 controls on the Main Control Panel or on the Remote Control Panel to the START position and release when start is confirmed. Turn on your pit pump. (If you have connected your pit pump to the M1200DH, you can use the control on the Control Panel.) Water will be pumped into the 6 inch port and routed over the first-cut shakers, through the screens and into the first cut tank. See the port illustration below.

Filling Tanks from a Hydrant or Water Truck Alternatively, connect a 3 inch (76 mm) hose to one of the 3 inch (76 mm) fill ports. Attach the 3 inch (76 mm) hose to a fire hydrant or water tank truck. See the port illustration below.

Turn the Shaker 4 controls on the Main Control Panel or on the Remote Control Panel to the START position and release when start is confirmed. Water will be pumped into the second cut shaker screen into the clean tank - OR - Turn the Shaker 2 controls on the Main Control Panel or on the Remote Control Panel to the START position and release when start is confirmed. Water will be pumped into the first cut shaker screen into the dirty tank.

3 Inch Port 6 Inch Port

3 Inch Port

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M1200DH Operator’s Manual

Operations

Operating the M1200DH Adding Bentonite and Agitation Start the Mix/Agitation pump by turning the Mix/Agitation Start control on the Main Control Panel to START and release when start is confirmed. This pump draws the fluid out of the clean tank, sends it to the agitation outlets in the clean tank and also supplies fluid to the mix hopper.

Open the butterfly valve to the mix venturi and hopper.

Mix Hopper

Butterfly Valve

Pour the bentonite into the mix hopper to reach or maintain desired viscosity. Mix the drilling fluid by combining water in the clean tank with bentonite. Agitate it into a drilling fluid (Marsh Funnel Rating Viscosity) or other viscosity. Ideal viscosity varies according to drilling conditions. Test kits and additional information are available from your drilling fluid supplier. Continue agitating the drilling fluid so the bentonite does not settle out.

Ongoing Drilling Fluid Supply Adjust the jacks on the front of the shakers to find the optimum screen deck angle and to level the flow coming off of the shaker. Adjusting the angle up will allow the fluid to stay on the shaker for a longer period.

This will make the spoils drier. Adjusting the angle down will allow the fluid to move off the shaker faster. The optimum angle is best determined by the operator and depends on the type of drilling fluid and the drilling conditions.

After you have established a return flow of used drilling fluid from the rig through the returns pit, use the M1200DH to clean the spent drilling fluid and provide a “clean” fluid supply. Periodically you will need to add more bentonite to the clean fluid as required by your drilling conditions.

Check the sand content using a sand kit. Maintain sand content as low as possible. Do not exceed 1/2% sand.

If the sand content is 1/2% or higher, check the screens on the shakers frequently and replace or repair if necessary. Allow the clean tank to overflow over the top of the divider into the mud tank and run the drilling fluid through the de-silting cones again. Consider using finer mesh screens.

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M1200DH Operator’s Manual

Operations

Operating the M1200DH Using the Washdown Pump 1. Fill the tank with water.

2. Connect the 480 V plug to the main control box.

3. Start/stop the pump using the switch on the main control box or the remote control box near the mix hopper.

Wash Wand

Washdown Pump Cord and Plug

Washdown Tank

Washdown Switch

washdown1-100_0688

Fluid Pumping Checklist Review the following checklist before pumping fluid from the M1200DH: • Have a full tank of proper viscosity drilling fluid (Marsh Funnel Rating Viscosity) agitating in the clean tank.

• Check that all hose connections between the M1200DH to the drill are made and secure.

• Check the oil and coolant levels in genset engine on the machine. The fuel tank should be full before starting work each day.

• Run a hose from the returns pit to the M1200DH in order to establish a returns flow or have a water tank ready to pump water into the first cut tank so more drilling fluid can be mixed to replace the drill fluid that is first pumped.

• Have the genset engine on and warmed to operating temperature.

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M1200DH Operator’s Manual

Operations

End of Job Dismantling the M1200DH Tanks may qualify as confined spaces. Workers can encounter hazardous atmospheres in confined spaces. Workers may be unable to move to safety when working in a confined space. Death and serious injury can result.

These practices can help increase safety when working in a confined space: • Monitor for hazardous gases • Ensure adequate ventilation • Establish appropriate rescue procedures • Use the buddy system where a worker outside the confined space receives frequent verbal feedback from the worker in the confined space • Use a safety harness and lifeline

Failure to turn off the machine and lockout systems before entering the tanks may result in personal injury or death. Turn off power, relieve system pressures and turn the Battery switch to the OFF Position.

Remove the key from the Engine Start switch(es) and install a lock on the Battery switch. Use proper lockout and tagout procedures to prevent agitator blades from rotating while the tank is occupied.

NOTICE: • Tanks must be empty before moving the machine. Drilling fluid is heavy. Damage to the trailer or rear axle could result from an overweight condition.

1. Pump all drilling fluid and clean water out of the tanks. All tanks must be empty before moving the M1200DH. The mud tanks filled with drilling fluid could add as much as 80,000 pounds (36,000 kg) to the weight of the trailer. This means the rig will be overweight. Damage to the trailer gooseneck and rear axle areas could result.

2. Turn off all shakers, centrifugal pumps, pit pump and any auxiliary tools that are running off the genset.

3. Clean residual drilling mud out of the tanks. Enter the tanks through the cleanout ports on the side.

4. Disconnect and clean out hoses.

5. Turn off the washdown system.

6. Dispose of drilling mud following local regulations.

7. Place the pit pump in the storage location (shown on page 19). For proper lifting procedures, refer to Attachment 4: Pit Pump Manual. Secure the pit pump with the retainer pin and chain.

8. Secure the shakers for transport with the brackets and shipping plugs as shown in Attachment 2: Shaker Assembly.

9. Lower and secure work light posts. DO NOT drive with the work light posts extended.

10. Ensure all electrical loads are off.

11. Turn off the genset engine.

12. Switch Battery Switch to Off. 13. Remove and stow safety railings.

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M1200DH Operator’s Manual

Operations

End of Job 14. Raise side ladder.

15. Remove ground stakes.

16. Start the hydraulic pump engine.

17. Lower walkways and shaker chutes. Secure in place.

18. Raise the jacks to elevate the trailer.

19. Hitch to tractor trailer cab and secure.

Stopping the Genset Engine NOTICE: Do not use an Emergency Stop Button for normal shutdown. The Emergency Stop Button bypasses the engine cool down and may cause engine damage.

Follow instructions in Attachment 1: Genset Manual for normal shutdown procedures. If you do not have the manufacturer’s procedures, follow the instructions below to ensure proper engine cool down before turning power off.

1. Turn off all shakers, centrifugal pumps, pit pump, washdown system, cabin power, and any auxiliary electrical tools that are running off the genset.

2. Go to the genset. Disconnect power to the machine. Turn off breaker.

3. If not equipped with a Cool Down Timer, then run the engine for at least 2 minutes to cool down.

4. Push the Off button to shutdown the engine.

5. Wait another 2 minutes before turning the Battery Switch OFF. 6. Turn the Battery Switch to OFF.

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M1200DH Operator’s Manual

Operations

Operating in Different Climates Operating in Hot Weather To prevent damage to the machine when operating in hot weather, take the following precautions: • Follow instructions in the Genset Manual (Attachment 1) for operating the genset’s engine in hot weather.

• Use the appropriate mixture of coolant and water for the temperature range in which you are working.

Test the coolant periodically. Keep the coolant at the correct level in the radiator and the reservoir.

• Use the recommended engine oil viscosity for the operating conditions as specified in your diesel engine and genset manual.

Operating in Cold Weather Only machines especially configured at the factory can work under ambient temperatures between -40°F to +5°F (-40°C and -15°C). Some machines are equipped with an engine preheater which will ease starting the diesel engine in cold temperatures.

Use appropriate oils and cooling liquids for the diesel engine. For specific information, see your diesel engine manual (attachment 1).

Other precautions and special procedures for operating in cold weather are: • Ensure that the battery is fully charged.

• Use the recommended engine oil viscosity for the operating conditions as specified in your diesel engine manual.

• Use the proper cold weather fuel. Cold temperatures can cause water to collect in the fuel tank. Check the collection bowl at the bottom of the fuel-water separator near the fuel system on the engine. Drain water from the collection bowl using the drain valve at the bottom of the bowl.

• Use the appropriate mixture of coolant and water for the temperature range in which you are working.

Test the coolant periodically. Keep the coolant at the correct level in the radiator and the reservoir.

• Warm the engine thoroughly before beginning operations. The engine and hydraulic fluid should be thoroughly warmed before operating the mud system and the hydraulic controls (e.g., the transport jacks).

• Thoroughly clean the system and drain water and drilling fluid out of the system and replace with antifreeze when cold temperatures are expected.

• While operating in below freezing weather, a heat source can be used to direct heated air through the heat tube located on the side of the tank to keep the fluid in the tank from freezing.

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Notes

M1200DH Operator’s Manual Notes

NOTES:

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M1200DH Operator’s Manual

Storage and Transport

Machine Storage and Transport

Storage and Transport Minimum Storage Space Required Level 636 x 100 inches, height 162 inches (16.2 x 2.6 m, height 4.11 m), weight 75000 pounds (34020 kg).

Storage Site Conditions If the machine has been lubricated, it can be stored uncovered for up to 30 days. Protect the machine from salty or acid environments, solvents, gas, flammable liquids and explosives.

For periods longer than 30 days, the machine should be stored in a covered, dry area.

The temperature ranges recommended for storage are between 32°F and 120°F (0°C to 49°C). Refer to Attachment 1: Genset Manual for temperatures outside this range.

Preparations for Storage For short-term storage, i.e., periods less than 30 days: 1. Clean all mud and other foreign materials off the machine as described in “Cleaning” on page 73.

2. Drain water or bentonite slurry out of the centrifugal pumps and hoses. If you expect freezing temperatures, pump antifreeze through the system.

3. Drain and thoroughly flush the mud pump. Make sure there is no water or drilling fluid in the drilling fluid course. If freezing temperatures are expected, precharge the drilling fluid system with antifreeze when the machine is not in use. Preparing the pump will avoid freeze damage to the system.

4. Eliminate sediment and water from the tanks (diesel fuel and oil).

5. Position the machine on a level surface.

6. Turn off the engine and the genset.

7. Remove all ignition keys and store in a safe place.

8. Turn off the electrical system by turning the Battery Switch on the genset to the OFF position.

9. Turn off service lights. The lighting circuit is powered at all times. If service lights are left on, they will drain the battery.

10. Lubricate grease points on the machine.

For periods longer than 30 days, follow the procedures for short-term storage plus these additional steps: 1. Place the machine in a covered and dry site, and follow the instructions for storing the genset engine.* 2. Disconnect batteries and store them where the temperature will remain between 32°F and 105°F (0°C to 41 °C).

3. Eliminate sediment and water from the tanks.

4. Protect the machine from salty or acid environments, solvents, gas and flammable liquids and explosives.

Refer to the Safety Awareness Program in this manual before attempting to operate this machine

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Storage and Transport

M1200DH Operator’s Manual Machine Storage and Transport

Removal from Storage Check mechanical, hydraulic, and electrical connections when removing from storage. Components to check include but are not limited to, bolts/nuts, battery cables, and hydraulic hoses.

Transportation Improper operation of controls and use of unsafe techniques can result in serious injury, death and damage to the equipment. Personnel should read the manual and learn proper procedures to transport and lift the machine.

Tanks may qualify as confined spaces. Workers could encounter hazardous conditions resulting in serious injury or death. Follow appropriate confined space entry regulations.

IMPORTANT: Tanks must be empty before transport. Drilling fluid is heavy. Damage to the mud system trailer or rear axle could result from an overweight condition.

1. Pump all drilling fluid and clean water out of the tanks. All tanks must be empty before moving the M1200DH. The mud tanks filled with drilling fluid could add as much as 80,000 pounds (36,000 kg) to the weight of the trailer. This means the rig will be overweight. Damage to the trailer gooseneck and rear axle areas could result.

2. Turn off all shakers, centrifugal pumps, pit pump and any auxiliary tools that are running off the genset.

3. Clean residual drilling mud out of the tanks. Enter the tanks through the cleanout ports on the side.

4. Disconnect and clean out hoses.

5. Turn off the washdown system.

6. Dispose of drilling mud following local regulations.

7. Place the pit pump in the storage location (shown on page 19). For proper lifting procedures, refer to Attachment 4: Pit Pump Manual. Secure the pit pump with the retainer pin and chain.

8. Secure the shakers for transport with the brackets and shipping plugs; refer to Attachment 2: Shakers.

9. Lower and secure work light posts. DO NOT drive with the work light posts extended.

10. Ensure all electrical loads are off.

11. Turn off the genset engine.

12. Switch Battery Switch to Off. 13. Remove the safety railings.Store and secure for transport.

14. Raise side ladder and secure for transport 15. Remove ground stake.

16. Start the hydraulic pump engine.

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M1200DH Operator’s Manual

Storage and Transport

Machine Storage and Transport 17. Lower walkway and secure in place with pins.

18. Raise the jacks to elevate the trailer.

19. Hitch to tractor trailer cab and secure.

The machine must be transported in accordance with national, state, provincial and local laws and regulations. All components must be properly secured on the machine. If the machine exceeds the overall dimensions allowed, they must be flagged according to the highway laws of the countries or states involved in the transport. The transporter is responsible for using the proper method of transport and following all other applicable regulations.

Lifting the Machine Lifted load. Crushing can cause death or serious injury. Stay away from lifted load and its range of movement.

• Use appropriate lifting equipment for the size of the load.

• Ensure load is stable and properly secured before lifting.

• All personnel must remain a safe distance away while the machine is being lifted.

Use spreader bars to ensure that lifting lines do not come in contact with the machine and the load is evenly balanced. The spreader bars should have a minimum length of 49 feet (15 m).

M1200DH-lift-view

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Notes

M1200DH Operator’s Manual Notes

NOTES:

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M1200DH Operator’s Manual

Maintenance

General Maintenance

Maintenance If personal protective equipment is not used, serious injury or death of personnel can occur. Always wear protective eye wear. During maintenance all personnel on the jobsite should use proper protective equipment according to their duties, see page 28.

Failure to turn off the machine and lockout systems before doing maintenance work may result in personal injury or death. Turn off power, relieve system pressures and turn the Battery switch to the OFF Position.

Remove the key from the Engine Start switch(es) and install a lock on the Battery switch. Use proper lockout and tagout procedures before working on the machine.

Refer to “Battery Switch” on page 43 for the location and operating procedure for the battery switch.

Hydraulic oil, gearbox oil, diesel engine oil, pin and bearing greases, diesel engine cooling liquid, battery liquids and fuel should be handled with care. Consult Material Safety Data Sheets. Dispose of spent fluids according to laws and regulations. Take appropriate precautions to ensure that these fluids do not leak or spill on the ground or into sewage systems, streams, rivers, lakes or the sea.

Engines, muffler, gearboxes and the hydraulic system can reach very high temperatures. Do not attempt maintenance immediately after stopping work. Wait until the parts are cool.

For additional drawings, diagrams and explanations necessary for maintenance and repair, contact the factory.

Qualification of the Technician Ensure that all field personnel conducting visual inspections of the machine have adequate training to enable them to identify existing problems and that they have read and understand this manual.

The maintenance technician must be trained in drilling operations. The maintenance technician is responsible for conducting maintenance with suitable test and repair equipment, personal protective equipment and attention to safety hazards. Any special repairs that cannot be made by the maintenance technician should be reported to appropriate management personnel for prompt attention.

Cleaning NOTICE: Water can damage sensitive electronic components. Do not spray water against electronic components and control panels.

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M1200DH Operator’s Manual

Maintenance

General Maintenance General Cleaning Clean all the marking plates as well as all lighting devices. Do not use acid or abrasive solutions. Before pressure washing the M1200DH, ensure all components on the machine have cooled down. Do not direct the water spray towards the following components: • Muffler • Air filter • Batteries • Electric components, connectors and control panels • Hydraulic filters, hydraulic vents or breathers • Caps and open tanks

Cleaning Plastic and Resin Parts Avoid using gasoline, kerosene, paint thinner and similar materials when cleaning the instrument cluster, gauges, console, plastic windows, etc. These materials will cause discoloration, cracking or deformation of the part being cleaned. Use ONLY water, mild soap and a soft cloth or compressed air (maximum 30 psi (2 bar)) when you clean these parts.

Cleaning Hydraulic Connections Hydraulic couplings and protective caps must be kept clean and free of all debris. Use an evaporative, petroleum-based aerosol cleaner. When hydraulic couplings are not connected, replace protective caps on the connectors and hose ends. Failure to keep the hydraulic couplings clean could impact equipment performance, cause serious damage and may void the product warranty.

Cleaning Electrical Connections Electrical connectors and dust caps must be kept clean and dry. Use a high quality electrical contact cleaner. When electrical cables are disconnected, replace dust caps on the connections and cable ends.

Failure to keep the electrical connectors clean could impact equipment performance, cause serious damage and may void the product warranty.

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M1200DH Operator’s Manual

Maintenance

General Maintenance Welding NOTICE: BEFORE WELDING • Turn off the engine • Disconnect both the positive and negative battery cables from the battery.

• Disconnect all electrical control unit connectors.

• Clamp the ground cable for the welder as close as possible (no more than 2 feet (0.61 meters)) to the part being welded.

• Do not connect the ground clamp of the welder to any of the sensors, wiring harnesses, electrical control units or the components.

• Do not attempt direct welding of any electrical components. Remove or protect electrical wiring and components from welding debris, splatter and heat.

• Do not weld near flammable liquids or the fuel, hydraulic and other tanks.

• Failure to follow welding procedure can cause damage to electric and mechanical components. Damage to components due to improper procedures is not covered under warranty.

Consult the factory for additional information about preheating or post weld heat treating requirements if welding is necessary in cooler temperatures. Welding should not be done when the ambient temperature is below 0°F.

Tier 4 Diesel Engine Tier 4 diesel engines are designed to meet current regulations by minimizing gaseous and particulate (soot) emissions. Attachment 1: Genset Manual, and other information from your engine or genset manufacturer supersede the information below. Be aware of these and other requirements. Tier 4 final engines: • Use ULSD (ultra low sulfur diesel) fuel. Note that the use of other fuels may damage the engine and may void the manufacturer’s warranty.

• Require specific engine oil, refer to Attachment 1: Diesel Engine Manual and Attachment 2: Genset Manual.

• Contain a Selective Catalyst Reduction (SCR) system which reduces NOx into nitrogen and water. The SCR system requires Diesel Exhaust Fluid (DEF) and periodic exhaust system cleaning.

• Contains a Diesel Oxidation Catalyst (DOC) which requires periodic exhaust system cleaning.

The operator can monitor the status of the aftertreatment system using the display screen on the genset engine control panel. Indicator lamps illuminate to show system status and alert the operator when action is needed. See See “Tier 4 Engine Operating Tips” on page 54.

IMPORTANT: • This Tier 4 Final engine does not contain a Diesel Particulate Filter (DPF).

• To maintain the health of the engine’s aftertreatment system, keep the DEF tank filled with high quality DEF.

Refer to the Safety Awareness Program in this manual before attempting to operate this machine

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M1200DH Operator’s Manual

Maintenance

General Maintenance Engine and Genset Maintenance Engine and genset maintenance items are outside the scope of this manual. Consult Attachment 1: Genset Manual for recommended fluids (fuel, engine oil, antifreeze) and inspection and maintenance schedules.

Your engine may have specific requirements related to its emissions systems.

Shaker Maintenance Maintenance, lubrication, the screen retention system and motors on the shaker assemblies are outside the scope of this manual. Consult Attachment 2: Shakers for recommended fluids (e.g., lubricants), inspection and maintenance schedules and operational details.

Gear Reducer Maintenance Maintenance, lubrication and operations of the gear reducers are outside the scope of this manual. Consult Attachment 3: Mud Agitator for recommended lubricants, inspection and maintenance schedules and operational details.

Mud Agitator Maintenance Maintenance, lubrication and operations of the mud agitators are outside the scope of this manual. Consult Attachment 3: Agitators for recommended lubricants, inspection and maintenance schedules and operational details.

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M1200DH Operator’s Manual

Maintenance

General Maintenance Approved Replacement Fluids When adding or replacing fluids, use the same fluid that is in the system. Avoid mixing different fluids as they may be incompatible. The Engine/Genset, shakers, gear reducers and mud agitators have their own specifications for lubricants and fluids. Follow guidelines in the respective attachments to this manual.

For other systems, use the fluids in the table below or contact the factory for advice on the compatibility of a new fluid with the one in service.

Fluids, oils and greases have been selected specifically for their properties in colder temperatures. Consult the factory for specifications at temperatures outside the ambient temperature range.

Approved Replacement Fluids (Ambient temperature 0°F to 110°F [-18°C to 44°C])

Hydraulic Oil

Tellus S2 V46

AA Specification 202

Grease

Gadus S3 V460D 2

AA Specification 301

Water Course Antifreeze

RV Antifreeze

AA Specification 603

Centrifugal Pump Bearings

Gadus S2 V220 2

AA Specification 306

Centrifugal Pump Motors

Gadus S3 T100 2

AA Specification 307

Agitator Gearbox

Omala S2 G 220 5EP

AA Specification 105

Trailer Axle Hub

Spirax EW 75W-90

AA Specification 101

Engine Oil

API CK-4

AA Specification 401

Antifreeze

Rotella Extended Life Coolant (ELC)

AA Specification 604

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M1200DH Operator’s Manual

Maintenance

Scheduled Maintenance

M1200DH Maintenance Schedule Function

After each job

Check Mechanical/Electrical/Hydraulic Connections Cycle Emergency Stop Buttons Genset: Check Fuel Level Genset: Check Radiator Coolant Level Genset: Check Engine Oil Level Genset: Check Air Filter Service Indicator Check Valves, Hoses and Fittings Inspect, Clean, Lubricate and Maintain Shakers Lubricate and Maintain Gear Reducers Lubricate and Maintain Mud Agitators Check Battery Water Level Inspect Motor Couplers on Pumps Check Hydraulic Oil Level Lifting Jacks: Lubricate

10* 250* 500* hours hours hours X** X X,E X,E X,E X,E X Consult Attachment 2 for methods & materials Consult Attachment 3 for methods & materials Consult Attachment 3 for methods & materials X X

X X

Lubricate Centrifugal Pump Electric Motors

Check motor nameplate for frequency & amount

NOTES: E, Consult genset engine manual for methods and materials. * Do not exceed the indicated number of hours without performing the required maintenance ** Check after it has come out of storage, prior to starting machine

10 Hour Inspection and Maintenance Perform the 10 hour inspection and maintenance items in the Maintenance Schedule.

Check Connections Check mechanical, hydraulic, and electrical connections on a daily basis. Components to check include but are not limited to, bolts/nuts, battery cables, and hydraulic hoses.

Cycle Emergency Stop (Disable) Buttons Verify that all emergency stop buttons are working properly. Perform an operating check of all controls.

Make necessary repairs before starting operations.

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M1200DH Operator’s Manual

Maintenance

Scheduled Maintenance Engine: Check Fuel Level Explosion hazard. Ultra low sulfur diesel fuel poses a static ignition hazard. Death or serious injury from fire or explosion could result.

Ensure your fuel delivery system is properly bonded and grounded.

Fill the fuel tank at the end of each shift. To prevent dirt and water from reaching the injection parts which will cause damage and decrease performance, use clean fuel and service the fuel filter at regular intervals as prescribed in Attachment 1: Genset Manual.

Explosion hazard. Ultra low sulfur diesel fuel poses a static ignition hazard. Death or serious injury from fire or explosion could result.

Ensure your fuel delivery system is properly bonded and grounded.

Refer to “Refueling Safety” section beginning on page 32 for guidance on minimizing static ignition hazard risk when refueling.

Engine: Check Coolant Level Hot coolant can spray out and cause serious injury. Never remove radiator cap while the engine is hot. Wait for the engine to cool.

• Slowly open the radiator cap and allow pressure to escape slowly.

• Always wear face protection (face shield or goggles) when cleaning radiator fins with compressed air or pressure washer.

NOTICE: Water quality is important to the performance of the cooling system. Use distilled, deionized or demineralized water when mixing with coolant concentrate.

Coolant should be checked while the coolant is cold. Check that the level of the coolant is at maximum and there is no contamination. Add coolant if the level is low. After filling is complete, install and tighten the filler cap.

Engine: Check Engine Oil Level NOTICE: • Before checking or changing engine crankcase lube oil, wait for the engine to cool.

• Refer to Attachment 1: “Genset Manual” for correct crankcase lube oil to use if more oil is required.

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M1200DH Operator’s Manual

Maintenance

Scheduled Maintenance Check that the engine oil is at the proper level and that there is no contamination. Add oil if the level is low. Select oil based on specifications in Attachment 1: Genset Manual.

Engine: Check Air Filter Service Indicator The air filter service indicator provides a quick check of the condition of the air filter(s). When the red marker on the air filter service indicator appears, the air filter is clogged with dust. This causes a substantial decrease in engine efficiency and can cause serious damage to inner mechanical parts. Clean or replace the filter elements. In extreme dusty conditions, increase the frequency of engine air filter maintenance.

General Inspections Use of equipment with damaged hoses, fittings, loose or missing fasteners may result in damage to the machine, personal injury or death.

Inspect the machine regularly. Replace or repair damaged or missing components promptly.

Hot surfaces can cause burns. Do not touch until cool.

Hydraulic fluid under pressure can cause serious personal injury and death if it penetrates the skin. Stay away from the jet.

• Use a piece of cardboard or wood to check for pressurized leaks to prevent fluid penetrating the skin.

• Seek immediate medical attention if hydraulic fluid has penetrated the skin even if the injury seems minor. Prompt medical treatment by a physician familiar with this injury is essential.

Inspect the machine for leaks of gear oil and hydraulic oil. Leaks should be repaired. Allowing oil or other fluids to leak into the environment is unlawful in most locations. Visually inspect all hoses, fittings and pipes.

Replace parts that are damaged.

Check that hydraulic cylinder rods and struts are not damaged and that they do not leak. Keep cylinder rods clean to prevent damage. Dirt can cause contamination of the hydraulic fluid and cause failure of shaft seals.

Check all major fasteners, such as hose clamps, stakedown, tie downs, etc. Tighten all loose fasteners.

Replace any that are missing or damaged. Check the control cable connections and ensure they are tight.

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M1200DH Operator’s Manual

Maintenance

Scheduled Maintenance Perform Shaker Maintenance Follow instructions in Attachment 2: Shakers for all shaker maintenance items.

Perform Gear Reducer Maintenance Follow instructions in Attachment 3: Mud Agitator for all gear reducer maintenance items.

Perform Mud Agitator Maintenance Follow instructions in Attachment 3: Mud Agitator for all mud agitator maintenance items.

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M1200DH Operator’s Manual

Maintenance

Scheduled Maintenance 250 Hour Inspection and Maintenance Perform 10 Hour and 50 Hour Inspection and Maintenance items, plus:

Check Battery and Battery Fluid Levels BATTERY ACID CAN CAUSE SEVERE BURNS. Batteries contain sulfuric acid. Avoid contact with skin, eyes or clothing. Wear eye protection and gloves when working with batteries.

ANTIDOTE: • EXTERNAL: flush with water.

• INTERNAL: drink large quantities of water or milk. Follow with milk of magnesia, beaten egg or vegetable oil. Call Poison control and a physician immediately.

• EYES: flush with water for 15 minutes and get prompt medical attention.

Explosion possible. Serious injury or equipment damage could occur. Follow directions carefully.

To help avoid injury: Do not create sparks and do not short across battery terminals for any reason.

NOTICE: • When disconnecting battery terminals, remove the Negative (-) GROUND cable first; then remove the Positive (+). When connecting the cables, connect the Positive (+) first, then connect the Negative (-) GROUND cable last.

• To prevent damage to the battery, DO NOT over tighten the battery hold down.

NOTICE: • If the batteries are dead, then the batteries should be charged. Do not jump start the engine.

Check the level of the electrolyte in the batteries. Add distilled water until level is at the split ring of each cell opening if the level is too low.

Check the battery cables and verify that there are no abrasions or indentations; if necessary, replace the battery cables. Check that the battery terminals are not corroded. Clean and replace them if necessary. The voltage of the battery is 12 volts.

Clean corrosion off battery terminals. A paste made of sodium bicarbonate and water is normally enough to clean terminals and battery box. After cleaning, rinse thoroughly with clean water. Coat the terminals with battery terminal grease or dielectric grease in order to prevent future corrosion.

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M1200DH Operator’s Manual

Maintenance

Scheduled Maintenance 500 Hour Inspection and Maintenance Perform 10 hour, 50 hour and 250 hour inspection and maintenance items, plus: Inspect motor couplers on centrifugal pumps and replace if worn.

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M1200DH Operator’s Manual

Maintenance

Scheduled Maintenance After Each Job Check Hydraulic Oil Level

99mc1011-hyd tank

NOTICE: Very small amounts of contamination of hydraulic oil can damage the system.

Hydraulic Oil Reservoir

Level Gauge

After each job: • Clean hydraulic cylinder rods before retracting them.

• Inspect the hydraulic oil. If the oil is cloudy or dirty, replace it.

• If the oil is clean, check the level as described in the steps below. It is best to check the fluid level when the ambient temperature is 50°F (10°C). Oil level will vary according to the effect of temperature (hot oil increases in volume) and the position of the hydraulic cylinders.

1. Position the machine on a flat surface.

2. Retract all cylinders.

3. Check the level in the tank using the gauge mounted on it.

• If the level is too low, add oil to the level indicated on the gauge.

• DO NOT overfill the reservoir.

4. After refilling, lock the tank cap.

Lubricate Lifting Jacks Grease lifting jacks when lifting the machine prior to transport.

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M1200DH Operator’s Manual

Specifications

Specifications

Specifications Machine Dimensions / Weight Length: Width: Height: Estimated Weight: Configuration:

53 feet (16.2 m) 8 feet 6 inches (2.6 m) 13 feet 6 inches (4.11 m) 75000 pounds (34020 kg) Triaxle king pin rockover style trailer

Generator (optional)1 Output: Fuel Consumption:

265 kW Prime power, 277/480 Volts and 120/208 Volts, 60 Hz (Tier 4 Final) 21.2 GPH at 100% load; 12.6 GPH at 50% load

Pump, Supercharge with fabricated or skid base (optional)1 Pump Design: Centrifugal, 50 Hp electric motor Approximate Output*: 1200 gpm at 45 psi (4540 lpm at 3.1 bar) *Depends on Mud Pump flow rate.

Pump, Mix-Agitation Pump Design: Estimated Output:

Centrifugal, 50 Hp electric motor 1200 gpm at 45 psi (4540 liters/minute at 3.1 bar)

Pump, De-Sand Cone Supply Pump Design: Estimated Output:

Centrifugal, 75 Hp electric motor 1160 gpm at 35 psi (4390 liters/minute at 2.4 bar)

Pump, De-Silt Cone Supply Pump Design: Estimated Output:

Centrifugal, 75 Hp electric motor 1280 gpm at 32 psi (4845 liters/minute at 2.2 bar)

Pump, Pit (optional)1 Pump Design: Accessories:

Submersible, 20 hp Electric (2) 50’ x 6” lay flat hose, 100’ electric cable, 100’ remote pendant

Pump, Hydraulic Pump Design:

Hydraulic, Gear, 10 hp gasoline engine

1. These optional items are necessary to properly operate the system but may be customer sup-

plied.

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M1200DH Operator’s Manual

Specifications

Specifications Washdown System (optional) Pump Design: Accessories:

5 Hp pump, 2.1 gpm, 1500 psi, 3 hp electric motor 100 gal poly tank, 100’ high pressure hose with spray gun, 50’ electric cable

Canopy (optional) Tube frame design with high quality tarp that covers front operating station.

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M1200DH Operator’s Manual

Appendix

Appendix

Appendix The appendix contains information that the operator of the M1200DH will find useful to have available for reference during operation of the M1200DH. The information is placed in the appendix because it is of general interest and/or it supplements the information in the body of the manual.

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Notes

M1200DH Operator’s Manual Notes

NOTES:

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M1200DH Operator’s Manual

Appendix A

Appendix A: List of Attachments

Appendix A Attachment 1: Engine/Genset Manual Attachment 2: Shakers Attachment 3: Mud Agitators Attachment 4: Pit Pump Manual

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Notes

M1200DH Operator’s Manual Notes

NOTES:

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M1200DH Operator’s Manual

Declaration of Conformity

Sample Declaration of Conformity

EU Declaration of Conformity American Augers, A Division of The Charles Machine Works Inc., 135 US Route 42, West Salem, Ohio, USA, declares that the following unit(s):

Model

Serial Number

Description FLUID SYSTEM

Conform(s) to the following directives: 2006/42/EC (Machinery Directive), and 2014/30/EU (EMC) The Technical Construction File is maintained at the manufacturer’s location.

Certified:

Authorized Representative: Marcel Dutrieux Manager European Product Integrity Toro Europe NV Nijverheidsstraat 5 2260 Oevel Belgium

Engineering Director 1959 West Fir Avenue Perry, OK 73077, USA

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American Augers 135 US Route 42 West Salem, Ohio 44287 www.americanaugers.com TEL: 419-869-7107 • 800-324-4930 (USA) FAX: 419-869-7425

Always include machine serial number when ordering parts.

Due to our continuing product improvement, machine specifications are subject to change without notice.

Original Instructions Manual Part Number 7053-0066 Released May 2022 Revision 00