Toyota Forklift 8HBW30 8HBE30 8HBE40 8HBC30 8HBC40 8TB50 Parts Catalog Manual SN 36001 & up - PDF

PARTS CATALOG FOR MODEL 8HBW30/8HBE30/8HBE40 8HBC30/8HBC40/8TB50 Starting With Serial Number 36,001 and Up

M/N 00715-00130-08

9/18/2008

Copyright ® 2008 by Toyota Industrial Equipment

All rights reserved. No portion of this manual may be reproduced mechanically, electronically or by any other means, including photocopying, electronic retrieval or transfer, or recording without the written permission of the publisher.

Toyota Industrial Equipment believes the information in this manual is accurate and current as of the publication date; such information is subject to change without notice. Toyota Industrial Equipment is not responsible for any errors that may appear in the manual.

1071581B

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Table of Contents

Table of Contents SECTION 1 General Information To Our Customer ................................................................................................................................ 1-2 How To Use Catalog If Part Number Is Not Known ................................................................................. 1-3 How To Use Catalog If Part Number Is Known ....................................................................................... 1-4 Major Sections ................................................................................................................................... 1-5 Recommended Spare Parts List ............................................................................................................. 1-6 Hardware Parts List ............................................................................................................................. 1-7

SECTION 2 Finish and Accessories Major Assemblies ............................................................................................................................... 2-2 Suspension Assembly, Model 8TB50..................................................................................................... 2-4 Suspension Assembly, Model 8TB50, Optional ...................................................................................... 2-6 Caster Installation ............................................................................................................................... 2-8 Caster Assembly, without Springs (Larcaster) ........................................................................................ 2-10 Caster Assembly, without Springs (Superior) ........................................................................................ 2-12 Caster Assembly, with Springs (Heavy Duty) ........................................................................................ 2-14 Finish Instructions, All Models............................................................................................................. 2-16 Battery Roller and Gate Installation ..................................................................................................... 2-26 Battery Roller Assembly ..................................................................................................................... 2-28 Platform Installation, Models 8HBC30/40 ........................................................................................... 2-29

SECTION 3 Steering and Controls Handle Mounting, Models 8HBW30, 8HBE30/40................................................................................. 3-2 Handle Mounting, Models 8HBC30/40, 8TB50 with Pull Lever Brake Handle............................................ 3-4 Handle Mounting, Models 8HBC30/40, 8TB50 with Deadman Handle.................................................... 3-6 Handle and Control Head Assembly ..................................................................................................... 3-9 Control Head Assembly, All Models.................................................................................................... 3-15 Handle Arm Assembly....................................................................................................................... 3-18 Throttle Assembly.............................................................................................................................. 3-20

SECTION 4 Drive and Brake Drive and Brake Assembly, Models 8HBW30, 8HBE30/40 .................................................................... 4-2 Drive and Brake Assembly, Models 8HBC30/40, 8TB50 ........................................................................ 4-4 Drive Unit Subassembly ....................................................................................................................... 4-6 Transmission, Models 8HBW30, 8HBE30/40........................................................................................ 4-8 Transmission, Models 8HBC30/40, 8TB50 ......................................................................................... 4-10 Brake Handle Assembly, Models 8HBC30/40, 8TB50.......................................................................... 4-12 Brake Assembly, Models 8HBW30, 8HBE30/40 ................................................................................. 4-14 Brake Assembly, Models 8HBC30/40, 8TB50..................................................................................... 4-15 Drive Wheel, 12 in. .......................................................................................................................... 4-16

SECTION 5 Electrical Components and Systems Electrical System ................................................................................................................................. 5-3 Grab Rail Assembly, Models 8HBE30/40 ............................................................................................. 5-9 Contactor Assembly .......................................................................................................................... 5-12 Horn Installation ............................................................................................................................... 5-15 Ignition Switch Installation.................................................................................................................. 5-16 Battery Connector Assembly............................................................................................................... 5-19

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Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Table of Contents

Motor Controller Assembly ................................................................................................................ 5-20 Programming Key ............................................................................................................................. 5-22 Drive Motor ..................................................................................................................................... 5-24

SECTION 6 Hydraulic Components Hydraulic System................................................................................................................................ 6-2 Lift Pump and Motor Assembly ............................................................................................................. 6-5 Lift Cylinder Assembly ....................................................................................................................... 6-10

SECTION 7 Mast Fork Attachment Assembly, Models 8HBW30, 8HBE30/40, 8HBC30/40 ................................................ 7-2 Fork Linkage, Models 8HBW30, 8HBE30/40, 8HBC30/40 ................................................................... 7-6 Pull Rod Assembly, Models 8HBW30, 8HBE30, 8HBC30, Up To 60 in. Fork Length .................................. 7-8 Pull Rod Assembly, Models 8HBE30, 8HBC30, Over 60 in. Fork Length ................................................... 7-9 Pull Rod Assembly, Models 8HBE40, 8HBC40..................................................................................... 7-10 Load Wheel Assembly, 6K, Models 8HBW30, 8HBE30, 8HBC30 ......................................................... 7-12 Load Wheel Assembly, 8K, Models 8HBE40, 8HBC40, Tandem Split Wheel .......................................... 7-14 Entry Roller Installation ...................................................................................................................... 7-16 Entry Slider Installation ...................................................................................................................... 7-17

SECTION 8 Options/Kits Battery Gate Interlock.......................................................................................................................... 8-2 Tow Coupler Installation ...................................................................................................................... 8-5 Hitch Assembly, Optional .................................................................................................................... 8-9 Storage Tote .................................................................................................................................... 8-10 Load Backrest Installation................................................................................................................... 8-12 Travel Alarm Installation .................................................................................................................... 8-14 Auxiliary Power Hook-up ................................................................................................................... 8-15 Tractor Skirt Installation ..................................................................................................................... 8-17 Controller Splash Guard.................................................................................................................... 8-18 Coast Installation .............................................................................................................................. 8-20 Coast Actuator Assembly................................................................................................................... 8-23

APPENDIX A Alphabetical Parts Index APPENDIX B Numerical Parts Index

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SECTION 1 General Information To Our Customer ................................................................................................................................................. 1-2 How To Use Catalog If Part Number Is Not Known .................................................................................................. 1-3 How To Use Catalog If Part Number Is Known......................................................................................................... 1-4 Major Sections .................................................................................................................................................... 1-5 Recommended Spare Parts List............................................................................................................................... 1-6 Hardware Parts List .............................................................................................................................................. 1-7

00715-00130-08, Issued 9/18/2008

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Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - General Information To Our Customer

To Our Customer

1

The Part Numbers in this Parts Catalog were correct at the time your truck was manufactured. It is our policy to constantly improve our products, therefore, part numbers may continue to change. When ordering parts, verify part numbers through your Dealer’s Parts Catalog, which is kept up to date. Also note that Illustrations of assemblies and components may not necessarily conform to the exact installation as they appear on your truck.

Tips for Ordering Parts In addition to Part Number and Description, have available: • The model number and serial number of the truck • Pertinent specifications such as mast height, battery voltage, drive motor type, etc.

• Pertinent name plate data • Applicable installation or assembly numbers • Accurate Part Number

Using This Catalog This Catalog contains navigational aids to help you locate specific parts information.

• Use Section 1 to decide where to start your search for information. The overall locator views define the technical configuration of the Catalog and tie the figures in the Catalog to the engineering database.

• Use the Table of Contents to locate assemblies and subassemblies by name.

• Use the Alphabetical Index (by Part Name) and the Numerical Index (by Part Number) to locate individual parts.

• Determine configuration differences with the “Used On” codes contained within the Parts List. The “Used On” code attaches a part number to a wide range of design variables such as operating voltage, battery size, steering type, mast height and extension speed, fork carriages, color and size of tires, guide wheel specs, etc.

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00715-00130-08, Issued 9/18/2008

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - General Information How To Use Catalog If Part Number Is Not Known

How To Use Catalog If Part Number Is Not Known

1

IF THE PART NUMBER IS NOT KNOWN

Major Assemblies

SECTION 7 MAST SECTION 6 HYDRAULIC COMPONENTS

DO THIS

SECTION 3 STEERING AND CONTROLS

1.

Determine in which Section the part is located using the illustration.

SECTION 5 SECTION 4 ELECTRICAL COMPONENTS AND

SECTION 2 FINISH AND ACCESSORIES

Drive and Brake

Drive Unit Assembly -SYSTEMS 271" and Above Elevated Height ..............................................................................4-2 Drive Unit Assembly - 270" and Below Elevated Height ...............................................................................4-4 Deadman Brake Assembly ........................................................................................................................4-6 SECTION(used 4 with motor 570-262/500 only) ...............................................................4-8 Brake Assembly/Installation DRIVE AND Drive Unit Brake Assembly ......................................................................................................................4-12 BRAKE .....................................................................................................................4-14 Brake Assembly Installation Inertial Dampener ..................................................................................................................................4-16

2.

Turn to the TABLE OF CONTENTS in the applicable Section.

Figure 1-1: Major Assemblies

1-3

Frame Assembly - DS/DT

7 29

5

28

30

23

12

26 25 24

20

11

22

4

6 10

19

21

17

18

16 15

14

13

31

4-1

2

9 8

40

3.

37

36

39

3

38

Refer to the PAGE NUMBER selected from the TABLE OF CONTENTS. Locate the desired part and note the ITEM NO.

1

FIGURE 2-2 ITEM NO. 1

Figure 2-2: Frame Assembly - DS/DT

2-1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

4.

Refer to the corresponding PART LIST. Use the FIGURE & ITEM NO. to find the Part Number, Description, etc.

28 29 30 31

QTY

PART NUMBER

5

828-005-691/003

5

828-005-691/001

5

828-005-691/002

REF 1 1 1 2 2 1 1 1 1 2 2 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1

A= 14" Battery Compartment B= 16" Battery Compartment C= 21" Battery Compartment D= Without Rear Posts E= With Rear Posts

828-006-283 714-206 828-004-421 861-026 462-032 710-264P 750-433 828-004-622 828-006-364 750-006 771-049 760-130 810-733 828-004-651 710-067 771-019 114-008-306 114-009-695 1-150-057 1-150-001 7-590-006/001 114-008-718/005 5-015-003 5-015-004 828-004-672 828-004-671 710-069 411-938/001 411-938/003 411-938/002 411-938/004 828-004-674 828-004-683 828-004-682 154-009-117/001 F= Standard G= Remote H= SMARTi K= Standard/Bypass L= SMARTi/Bypass

DESCRIPTION Roller Assembly (consists of items 36 through 40) Roller Assembly (consists of items 36 through 40) Roller Assembly (consists of items 36 through 40) Frame Weldment Door Weldment Screw Bracket, Latch Pin, Clevis Bearing Screw Nut, Hex ODI Assembly ODI Assembly Nut, Hex Washer Nut, Lock Pin, Roll Bracket, Key Screw Washer Switch Assembly, Key Switch Assembly, Key Switch, Push Button Switch, Lock with Keys Switch, Push Button SMARTi Assembly Nut, Hex Nut, Hex Bracket Weldment Washer Screw Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Cable Assembly, SC to SMARTi Bracket, SMARTi Clamp, ODI Static Strap, Insulated M= Remote/Bypass N= Remote/SMARTi O= DT 001 to 3842/DS 001 to 3802 P= Remote/SMARTi/Bypass Q= DT 001 to 3566/DS 001 to 3640

USED ON A B C A, Q S

R

O T H, L, M, P

F, H, K, L, M, R F, H, K, L, M, P, R M, R, R G, M, N, P K, L, M, P, R H, L, N, P H, L, N, P H, L, N, P

F, H G K, L M, N, P H, L, N, P H, L, N, P F, G, K, M S= DT 3567 and Up/DS 3641 and Up T= DT 3843 and Up/DS 3803 and Up R= Recommended Spare

List 2-2: Frame Assembly - DS/DT

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Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - General Information How To Use Catalog If Part Number Is Known

How To Use Catalog If Part Number Is Known

1

IF THE PART NUMBER IS KNOWN APPENDIX B

DO THIS

Part No.

Description

Numerical Parts List Page

Part No.

Description

Page

411-773 .................... Decal, No Riding, Bilingual ..................2-7 411-789 .................... Decal, Warning....................................2-7 411-790 .................... Decal, Warning, Bilingual ....................2-7 411-848 .................... Decal, 24 Volt Cable System .............. 5-11 411-849 .................... Decal, 24 Volt Cable System .............. 5-11 411-850 .................... Decal, Charging Warning .................. 5-11 411-851 .................... Decal, Charging Warning .................. 5-11 411-852 .................... Decal, Battery Swivel Warning ............ 5-11 411-853 .................... Decal, Battery Swivel Warning ............ 5-11 412-454 .................... Decal, ISO 9001..................................2-7 412-586 .................... Plate, Lowlift Specification (U.S.) ...........2-7 412-588 .................... Plate, Lowlift Specification (Canadian) ..2-7 441-013 .................... Bearing, Sealed....................................4-9 441-127 .................... Bearing, Shield ...................................7-5 447-098 .................... Bearing, Cone ....................................4-3 447-108 .................... Bearing, Cone ....................................4-3 447-562 .................... Bearing, Cup ......................................4-3 447-579 .................... Bearing, Cup ......................................4-3 462-029 .................... Bushing, Flanged ................................4-5 464-034 .................... Bushing ..............................................2-3 464-035 .................... Bushing ..............................................2-3 464-035 .................... Bushing ..............................................7-3 464-036 .................... Bearing, Oilite Super ...........................7-5 520-078/03 .............. Plug, Shipping .....................................6-9 530-449 .................... O-Ring ...............................................4-5 530-490/038 ............ O-Ring, Motor ....................................4-9 540-062 /100 ........... Cylinder, Hydraulic (Eaton) ...................6-9 540-062/01 .............. Rod, Piston .........................................6-9 540-062/02 .............. Barrel Assembly ..................................6-9 540-062/03 .............. Seal Kit ...............................................6-9 540-062/200 ............ Cylinder, Hydraulic (Ultra).....................6-9 540-062 .................... Cylinder, Hydraulic...............................6-5 560-206/123 ............ Valve, Flow Control (2 GPM) ................6-7 560-206/130 ............ Reservoir Kit (With Tubes) .....................6-7 560-206/132 ............ Adapter Block (With Check Valve) .........6-7 560-206/135 ............ Plug, Vent (With 40 Micron Filter) .........6-7 560-209/04 .............. Valve/Coil, Solenoid Release.................6-7 560-209/06 .............. Valve, Adjustable Relief ........................6-7 560-209/07 .............. Pump (With Coupling, Bolts & Gasket) ..6-7 560-209/08 .............. Elbow, 90 Degree ...............................6-7 560-209/09 .............. Switch, Solenoid Start ...........................6-7 560-213/01 .............. Motor, 24 Volt DC 2 Terminal ...............6-7 560-213/01 .............. Pump Motor....................................... 5-23 560-213/02 .............. Brush Set ........................................... 5-23 560-213 .................... Pump and Motor Assembly ...................6-5 560-213 .................... Pump/Motor Assembly ........................6-7 570-271/515 ............ Brush Lead Assembly Kit .................... 5-23 570-271/516 ............ Commutator End Bearing .................. 5-23 570-271/516 ............ Drive End Bearing ............................. 5-23 570-271/517 ............ Washer ............................................. 5-23 570-316/511 ............ Seal .................................................. 5-23 570-316/513 ............ Retaining Ring ................................... 5-23 570-360/511 ............ Brush Set ........................................... 5-23 570-360/512 ............ Brush Spring Set.................................5-23 570-864 .................... Drive Motor - S/N 5478 & Up ............ 5-23 570-864 .................... Drive Motor, 24 Volt ...........................4-11 590-514 .................... Fuse, 15 Amp ......................................5-3 590-638/001 ............ Horn Assembly.....................................5-3 590-701 .................... Battery Connector ..............................5-15 590-701 .................... Battery Connector ..............................5-17 590-701 .................... Battery Connector ................................5-6 600-213 .................... Grommet .......................................... 5-15 610-307 .................... Shaft, Flexible ......................................3-7

024-296-290/260 ..... Cable Assembly ................................. 5-15 024-296-420/261 ..... Cable Assembly ................................. 5-15 024-297-280/000 ..... Cable Assembly ................................. 5-15 024-297-310/000 ..... Cable Assembly ................................. 5-15 024-297-430/000 ..... Cable Assembly ................................. 5-15 029-002-380/001 ..... Cable Assembly (MDE2 to S1) .............. 5-3 029-002-380/002 ..... Cable Assembly (MDE2 to S2) .............. 5-3 030-504-008/003 ..... Hose Assembly .................................... 6-5 1-000-013 ................ Battery, 6 Volt .................................... 5-15 1-011-011 ................ Terminal Boot, Right Hand ................. 5-15 1-011-012 ................ Terminal Boot, Left Hand .................... 5-15 1-012-502/003 ......... Bushing, Reducer ................................. 5-6 1-074-104/001 ......... Standoff .............................................. 5-3 1-085-186 ................ Cover, Internal ..................................... 2-7 1-105-216/01 ........... Contact Tip Kit ..................................... 5-5 1-105-216/04 ........... Switch/Actuator Assembly ..................... 5-5 1-105-216/05 ........... Cover, Top ........................................... 5-5 1-105-216/07 ........... Spring, Return...................................... 5-5 1-105-216/09 ........... Coil Assembly ...................................... 5-5 1-105-225 ................ Contactor Assembly ............................. 5-5 1-105-225 ................ Contactor, Forward/Reverse.................. 5-3 1-110-920/092 ......... Heater................................................. 3-5 1-120-098 ................ Potentiometer, Gear ............................. 3-5 1-120-098 ................ Potentiometer, Gear ............................. 3-5 1-150-366 ................ Switch, Brake/Lift Cutout....................... 5-3 1-150-368 ................ Switch, Key .......................................... 5-3 1-150-378 ................ Switch, Key .......................................... 5-3 1-150-384 ................ Switch, Emergency, Reverse .................. 3-5 1-150-384 ................ Switch, Emergency, Reverse .................. 3-5 1-150-386 ................ Seal .................................................... 3-5 1-150-386 ................ Seal .................................................... 3-5 1-150-418 ................ Switch, Function ................................... 3-5 1-150-418 ................ Switch, Function ................................... 3-5 1-150-425 ................ Switch, Travel ....................................... 3-5 1-150-425 ................ Switch, Travel ....................................... 3-5 1-187-082 ................ Motor Controller .................................. 5-3 291-011.................... RingUSED ...................................................

4-3 DESCRIPTION ON 291-012.................... Ring ................................................... 4-3 Roller Assembly A ....................................... 3-3 360-049.................... Pad, Bumper 360-062/003 ............ Guard, Cable .................................... 5-11 (consists of items 36 through 40) 360-065/001 ............ Cover, Front ........................................ 2-7 Roller Assembly B 360-068.................... Cover, Gearbox Motor ......................... 4-9 (consists of items 36 through 40) 370-637/005 ............ Tape, Double Sided.............................. 3-6 400-081/0 ................ Plate, Backing ................................... 4-15 Roller Assembly C 400-081/02 .............. Cam ................................................ 4-15 (consists of items 36 through 40) 400-081/03 .............. Lever, Brake ...................................... 4-15 Frame Weldment A, Q....................................... 4-15 400-081/04 .............. Ring, Safety 400-081/05 .............. Shoe Assembly .................................. 4-15 Door Weldment S 400-081/06 .............. Spring, Return.................................... 4-15 Screw 400-081.................... Brake Assembly ................................ 4-15 Bracket, Latch 400-081.................... Brake Assembly ................................. 4-11 400-160....................

Pinion, Drive .....................................

4-11 Pin, Clevis 400-160.................... Pinion, Drive ........................................ 4-9 Bearing R 411-511/015 ............ Decal, Raymond .................................. 2-7 411-534.................... Decal, Emergency Disconnect ............... 2-7 Screw 411-552.................... Decal, Warning.................................... 2-7 Nut, Hex 411-582.................... Decal, Made In Canada ....................... 2-7 411-587/001 ............ Decal, No ODI Assembly ORiding, Black 9" ................... 2-7 411-633.................... Decal, Caution, Bilingual ..................... 2-7 ODI Assembly T 411-637/001 ............ Decal, Emergency Disconnect, Bilingual 2-7 Nut, Hex 411-639.................... Decal, Clear ........................................ 2-7 411-680.................... Decal, Washer H, Operating L, M, P ................................. 2-7 411-681.................... Decal, Replacement Instruction ............. 2-7

123-456-789.......................2-5

1.

Locate the Part Number in the NUMERICAL INDEX (APPENDIX B). Note the Section & page number(s) where the part is decribed.

FIGURE 2-2 ITEM NO. 1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

Frame Assembly - DS/DT

7 29

5

28

30

23

12

10

11

22

4

6

21

28 29 30 31

26 25

QTY

PART NUMBER

5

828-005-691/003

5

828-005-691/001

5

828-005-691/002

REF 1 1 1 2 2 1 1 1 1 2 2 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1

828-006-283 714-206 828-004-421 861-026 462-032 710-264P 750-433 828-004-622 828-006-364 750-006 771-049 760-130 810-733 828-004-651 710-067 771-019 114-008-306 114-009-695 1-150-057 1-150-001 7-590-006/001 114-008-718/005 5-015-003 5-015-004 828-004-672 828-004-671 710-069 411-938/001 411-938/003 411-938/002 411-938/004 828-004-674 828-004-683 828-004-682 154-009-117/001

24 Compartment A= 14" Battery 20 B= 16" Battery Compartment C= 21" Battery Compartment 19 D= Without Rear Posts E= With Rear Posts 18

F= Standard G= Remote H= SMARTi

17 K= Standard/Bypass L= SMARTi/Bypass

16

15 14

Nut, Lock Pin, Roll Bracket, Key Screw Washer Switch Assembly, Key Switch Assembly, Key Switch, Push Button Switch, Lock with Keys Switch, Push Button SMARTi Assembly Nut, Hex Nut, Hex Bracket Weldment Washer Screw Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Cable Assembly, SC to SMARTi Bracket, SMARTi Clamp, ODI Static Strap, Insulated

M= Remote/Bypass N= Remote/SMARTi O= DT 001 to 3842/DS 001 to 3802 P= Remote/SMARTi/Bypass Q= DT 001 to 3566/DS 001 to 3640

B-1 F, H, K, L, M, R F, H, K, L, M, P, R M, R, R G, M, N, P K, L, M, P, R H, L, N, P H, L, N, P H, L, N, P

2.

F, H G K, L M, N, P H, L, N, P H, L, N, P F, G, K, M S= DT 3567 and Up/DS 3641 and Up T= DT 3843 and Up/DS 3803 and Up R= Recommended Spare

Find the Section & page number in the PARTS LIST referenced by the Numerical Index. Locate the Part Number. Note the part's FIGURE & ITEM NO.

List 2-2: Frame Assembly - DS/DT

13

2-7 31 2

123-456-789 9 8

40

37

36

39

3.

Find the FIGURE & ITEM NO. on the associated illustration for a pictorial view of the part.

3

38 1

Figure 2-2: Frame Assembly - DS/DT

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Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - General Information Major Sections

Major Sections

1

Figure 1-1: Major Sections

SECTION 6: Hydraulic Components

SECTION 3: Steering and Controls

SECTION 7: Mast

Models 8HBE30/40

Model 8HBW30

SECTION 2: Finish and Accessories

SECTION 5: Electrical Components and Systems

Model 8TB50

Models 8HBC30/40 SECTION 4: Drive and Brake

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Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - General Information Recommended Spare Parts List

Recommended Spare Parts List Description

Part No.

Qty.

Fig.

Bearing Assembly, Encoder ............00590-47554-71 ...1 .......5-9 Bearing Assembly, Steer.................00590-47375-71 ...1 .......4-4 Bearing Assembly, Steer.................00590-47375-71 ...1 .......4-5 Bearing Set ..................................00590-41860-71 ...1 .......4-4 Bearing Set ..................................00590-41860-71 ...1 .......4-5 Bearing Set ..................................00590-41861-71 ...1 .......4-4 Bearing Set ..................................00590-41861-71 ...1 .......4-5 Bearing Set ..................................00590-41862-71 ...1 .......4-4 Bearing Set ..................................00590-41862-71 ...1 .......4-5 Bearing Set ..................................00590-47105-71 ...1 .......4-4 Bearing Set ..................................00590-47105-71 ...1 .......4-5 Bearing........................................00590-43194-71 ...1 .......5-9 Bearing, Commutator End ..............00590-40636-71 ...1 .......6-2 Bearing, Cone ..............................00590-39887-71 ...1 .......2-7 Bearing, Cone ..............................00590-41741-71 ...2 .......2-2 Bearing, Cone ..............................00590-41741-71 ...2 .......2-3 Bearing, Cone, King Pin ................00590-43221-71 ...1 .......2-5 Bearing, Cup................................00590-39886-71 ...1 .......2-7 Bearing, Cup................................00590-41742-71 ...2 .......2-2 Bearing, Cup................................00590-41742-71 ...2 .......2-3 Bearing, Cup................................00590-43220-71 ...1 .......2-5 Bearing, Drive End ........................00590-04736-71 ...1 .......6-2 Bearing, Handle ...........................00590-47246-71 ...2 .......3-7 Bearing, Handle, Left-Hand ............00590-47345-71 ...1 .......3-7 Bearing, Handle, Right-Hand ..........00590-47346-71 ...1 .......3-7 Bearing, Non-Shielded .................00590-00011-71 ...2 .......7-6 Bearing, Shielded ........................00590-00012-71 ...2 .......7-6 Bearing, Shielded ........................00590-00012-71 ...2 .......2-7 Bearing, Shielded ........................00590-00012-71 ...8 .......7-7 Bearing, Thrust..............................00590-39882-71 ...1 .......2-7 Bearing, Thrust..............................00590-43218-71 ...1 .......2-5 Bearing, Wheel ............................00590-43215-71 ...2 .......2-5 Bearing, Wheel ............................00590-48203-71 ...2 .......2-6 Brush Set (Holder and Springs) .......00590-05339-71 ...1 .......6-2 Bumper, Handle ............................00590-02176-71 ...1 .......3-1 Bushing (Greaseable) ....................00590-46247-71 ...2 .......7-2 Bushing (Greaseable) ....................00590-46257-71 ...4 .......7-2 Bushing (Greaseable) ....................00590-46274-71 ...8 .......7-2 Bushing (Greaseable) ....................00590-46287-71 ...2 .......7-6 Bushing (Greaseable) ....................00590-46287-71 ...4 .......7-2 Bushing........................................00590-02177-71 ...2 .......3-1 Bushing........................................00590-05361-71 ...4 .......7-2 Bushing........................................00590-05370-71 ...4 .......7-2 Bushing........................................00590-46256-71 ...4 .......7-2 Bushing, Flanged .........................00590-46293-71 ...2 .......7-7 Cable Assembly (B+ to TP1), SB350 ........................................... ...................................................00590-47263-71 ...1 .......5-6 Card Assembly, Control, Model 8HBW30................................... ...................................................00590-47376-71 ...1 .......3-5 Card Assembly, Control, Models 8HBC30/40, 8TB50.................. ...................................................00590-47378-71 ...1 .......3-5 Card Assembly, Control, Models 8HBE30/40.............................. ...................................................00590-47377-71 ...1 .......3-5 Card Assembly, Display .................00590-47311-71 ...1 .......3-5 Contact Assembly, Fixed ................00590-43142-71 ...2 .......5-3 Contact Assembly, Moving .............00590-43143-71 ...1 .......5-3 Foil, Heatsink................................00590-47334-71 ...1 .......5-7 Fuse, 10 amp (FU4) ......................00590-39822-71 ...1 .......8-7 Fuse, 15 amp (FU3) ......................00590-00552-71 ...1 .......5-1 Fuse, 15 amp (FU3) ......................00590-00552-71 ...1 .......8-7 Fuse, 150 amp (FU1) ....................00590-02431-71 ...1 .......5-1 Fuse, 250 amp (FU2) ....................00590-02432-71 ...1 .......5-1 Guard, Spiral Wrap ......................00590-47211-71 ...7 .......8-1

1-6

Description

1

Part No.

Qty.

Fig.

Horn, 24 Volt ............................... 00590-43209-71... 1 ....... 5-4 Kit Assembly, Motor Controller ....... 00590-47342-71... 1 ....... 5-7 Kit, Axle, Greaseable .................... 00590-48202-71... 1 ....... 2-6 Kit, Cam ...................................... 00590-47106-71... 1 ....... 4-7 Kit, Cam ...................................... 00590-47106-71... 1 ....... 4-8 Kit, Elbow with Vent Plug ............... 00590-47011-71... 1 ....... 6-2 Kit, Housing ................................. 00590-48207-71... 1 ....... 2-6 Kit, Reservoir with Tubes ................ 00590-42133-71... 1 ....... 6-2 Kit, Seal ...................................... 00590-43164-71... 1 ....... 6-3 Kit, Seal....................................... 00590-05345-71... 1 ....... 6-2 Kit, Shoulder Bolt .......................... 00590-48201-71... 2 ....... 2-6 Kit, Switch, Start Service................ 00590-47153-71... 1 ....... 6-2 Kit, Tip Contactor.......................... 00590-43148-71... 1 ....... 5-3 Kit, Wheel, Caster ........................ 00590-48206-71... 1 ....... 2-6 Mount, Rubber ............................. 00590-42157-71... 4 ....... 2-2 O-Ring......................................... 00590-43219-71... 1 ....... 2-5 O-Ring......................................... 00590-47541-71... 1 ....... 5-9 Seal, Felt ..................................... 00590-39881-71... 1 ....... 2-7 Seal, Oil...................................... 00590-02779-71... 1 ....... 4-4 Seal, Oil...................................... 00590-02779-71... 1 ....... 4-5 Seal, Oil...................................... 00590-47556-71... 1 ....... 5-9 Seal, O-Ring ................................ 00590-47277-71... 1 ....... 4-4 Seal, O-Ring ................................ 00590-47277-71... 1 ....... 4-5 Shaft, Wheel, Stainless Steel .......... 00590-43263-71... 1 ....... 7-6 Shaft, Wheel, Standard ................ 00590-00020-71... 1 ....... 7-6 Shield, Bearing............................. 00590-43222-71... 1 ....... 2-5 Shoe Assembly ............................ 00590-04520-71... 2 ....... 4-7 Shoe Assembly ............................ 00590-04520-71... 2 ....... 4-8 Spring ........................................ 00590-46199-71... 1 ....... 4-1 Spring, Card ................................ 00590-47315-71... 1 ....... 3-5 Spring, Compression..................... 00590-00138-71... 2 ....... 3-4 Spring, Compression..................... 00590-04801-71... 2 ....... 2-7 Spring, Compression..................... 00590-04802-71... 2 ....... 2-7 Spring, Compression..................... 00590-39892-71... 2 ....... 2-7 Spring, Compression..................... 00590-39893-71... 2 ....... 2-7 Spring, Compression..................... 00590-47314-71... 1 ....... 3-5 Spring, Compression..................... 00590-47362-71... 1 ....... 3-1 Spring, Return ............................. 00590-04521-71... 2 ....... 4-7 Spring, Return .............................. 00590-43146-71... 1 ....... 5-3 Spring, Return, Handle .................. 00590-00229-71... 1 ....... 3-3 Spring, Return, Lever ..................... 00590-00390-71... 1 ....... 4-2 Spring, Torsion ............................. 00590-46222-71... 1 ....... 4-6 Spring, Torsion ............................. 00590-47363-71... 1 ....... 3-7 Switch Assembly........................... 00590-47463-71... 1 ....... 5-2 Switch Assembly, Horn .................. 00590-47323-71... 2 ....... 3-5 Switch Assembly, Jog .................... 00590-47324-71... 2 ....... 3-4 Switch Assembly, Proximity ............ 00590-47279-71... 1 ....... 4-1 Switch Assembly, Proximity ............ 00590-47279-71... 1 ....... 4-2 Switch Assembly, Proximity ............ 00590-47279-71... 1 ....... 5-1 Switch, Key, 2-Position................... 00590-48165-71... 1 ....... 5-5 Switch, Key, 2-Position, EE (Keyless) 00590-47529-71... 1 ....... 5-5 Switch, Key, 2-Position, EE ............. 00590-47215-71... 1 ....... 5-5 Switch, Key, 3-Position................... 00590-00532-71... 1 ....... 5-5 Switch, Key, 3-Position, EE ............. 00590-47424-71... 1 ....... 5-5 Switch, Pushbutton ........................ 00590-47485-71... 1 ....... 3-4 Switch, Rotary, 2-Position (Keyless).. 00590-02338-71... 1 ....... 5-5 Switch, Rotary, 3-Position (Keyless).. 00590-02336-71... 1 ....... 5-5 Valve Assembly, Check .................. 00590-05341-71... 1 ....... 6-2 Valve, Control, Flow ...................... 00590-04695-71... 1 ....... 6-2 Valve, Stem .................................. 00590-04554-71... 1 ....... 6-2 Wheel ......................................... 00590-04780-71... 1 ....... 2-7 Wheel ......................................... 00590-42306-71... 1 ....... 2-5 Wheel, without Bearings................ 00590-48204-71... 1 ....... 2-6

Top of Section

00715-00130-08, Issued 9/18/2008

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - General Information Hardware Parts List

Hardware Parts List Description

Part No.

Qty.

Bolt, Through....................................... 00590-40714-71 ........2 Nut .................................................... 00590-00030-71 ........6 Nut .................................................... 00590-00110-71 ........6 Nut .................................................... 00590-00212-71 ........4 Nut .................................................... 00590-00223-71 ........6 Nut .................................................... 00590-00306-71 ........1 Nut .................................................... 00590-00387-71 ........2 Nut .................................................... 00590-00462-71 ........3 Nut .................................................... 00590-00982-71 ........4 Nut .................................................... 00590-01683-71 ........1 Nut .................................................... 00590-02027-71 ........7 Nut .................................................... 00590-02077-71 ........6 Nut .................................................... 00590-02992-71 ........6 Nut .................................................... 00590-03435-71 ........4 Nut .................................................... 00590-04613-71 ........4 Nut .................................................... 00590-04760-71 ........1 Nut .................................................... 00590-04873-71 ........1 Nut .................................................... 00590-05353-71 ........1 Nut .................................................... 00590-39846-71 ........5 Nut .................................................... 00590-40459-71 ........2 Nut .................................................... 00590-40479-71 ........4 Nut .................................................... 00590-42012-71 ........4 Nut .................................................... 00590-42108-71 ........4 Nut .................................................... 00590-47496-71 ........4 Nut .................................................... 00590-47545-71 ........3 Nut .................................................... 00590-47546-71 ........3 Nut, Brass........................................... 00590-47500-71 ........5 Nut, Clamp ......................................... 00590-45616-71 ........2 Nut, Clamp ......................................... 00590-48148-71 ........2 Nut, Face ........................................... 00590-48230-71 ........1 Nut, Hex, Slotted ................................. 00590-42004-71 ........4 Nut, Jam............................................. 00590-03177-71 ........2 Nut, King Pin ...................................... 00590-43223-71 ........2 Nut, Lock ............................................ 00590-43228-71 ........3 Pin, Clevis........................................... 00590-00169-71 ........1 Pin, Clevis........................................... 00590-00446-71 ........1 Pin, Clevis........................................... 00590-03130-71 ........1 Pin, Cotter........................................... 00590-00389-71 ........1 Pin, Cotter........................................... 00590-00444-71 ........1 Pin, Cotter........................................... 00590-42005-71 ........4 Pin, Roll .............................................. 00590-04761-71 ........1 Pin, Roll .............................................. 00590-04772-71 ........1 Pin, Roll .............................................. 00590-47566-71 ........2 Pin, Roll .............................................. 00590-48260-71 ........2 Pin, Spiral ........................................... 00590-00225-71 ........4 Pin, Spiral ........................................... 00590-01779-71 ........1 Pin, Spiral ........................................... 00590-03496-71 ........2 Pin, Spiral ........................................... 00590-46240-71 ........2 Pin, Spring ......................................... 00590-00017-71 ........1 Pin, Spring .......................................... 00590-00227-71 ........2 Pin, Spring .......................................... 00590-46219-71 ........2 Ring, Locking ...................................... 00590-47564-71 ........1 Screw ................................................ 00590-00268-71 ........2 Screw ................................................ 00590-00443-71 ........1 Screw ................................................ 00590-01549-71 ........8 Screw ................................................ 00590-03422-71 ........2 Screw................................................. 00590-00104-71 ........3 Screw................................................. 00590-00105-71 ........7 Screw................................................. 00590-00109-71 ........3 Screw................................................. 00590-00191-71 ........1 Screw................................................. 00590-00220-71 ........1 Screw................................................. 00590-00221-71 ........1 Screw................................................. 00590-00416-71 ......10 Screw................................................. 00590-00542-71 ........4 Screw................................................. 00590-00560-71 ........2

00715-00130-08, Issued 9/18/2008

Description

1

Part No.

Qty.

Screw .................................................00590-00561-71 ........ 8 Screw .................................................00590-00839-71 ........ 1 Screw .................................................00590-00913-71 ...... 12 Screw .................................................00590-01444-71 ........ 2 Screw .................................................00590-01953-71 ........ 3 Screw .................................................00590-02076-71 ...... 10 Screw .................................................00590-02099-71 ........ 6 Screw .................................................00590-02179-71 ........ 2 Screw .................................................00590-02192-71 ........ 1 Screw .................................................00590-02419-71 ........ 1 Screw .................................................00590-02563-71 ........ 2 Screw .................................................00590-02564-71 ........ 4 Screw .................................................00590-02770-71 ........ 6 Screw .................................................00590-02908-71 ........ 4 Screw .................................................00590-02981-71 ........ 4 Screw .................................................00590-03001-71 ........ 1 Screw .................................................00590-03022-71 ........ 4 Screw .................................................00590-03071-71 ...... 17 Screw .................................................00590-03127-71 ...... 15 Screw .................................................00590-03175-71 ........ 3 Screw .................................................00590-03421-71 ........ 6 Screw .................................................00590-03424-71 ........ 2 Screw .................................................00590-03430-71 ........ 6 Screw .................................................00590-03628-71 ........ 2 Screw .................................................00590-05366-71 ........ 2 Screw .................................................00590-39687-71 ........ 4 Screw .................................................00590-39782-71 ........ 4 Screw .................................................00590-40458-71 ........ 2 Screw .................................................00590-40671-71 ........ 4 Screw .................................................00590-41866-71 ........ 2 Screw .................................................00590-42003-71 ........ 4 Screw .................................................00590-42011-71 ........ 4 Screw .................................................00590-42020-71 ........ 2 Screw .................................................00590-42035-71 ........ 2 Screw .................................................00590-43234-71 ........ 2 Screw .................................................00590-43235-71 ........ 4 Screw .................................................00590-44437-71 ........ 2 Screw .................................................00590-46234-71 ........ 4 Screw .................................................00590-47278-71 ...... 11 Screw .................................................00590-47320-71 ........ 2 Screw .................................................00590-47321-71 ........ 2 Screw .................................................00590-47322-71 ........ 4 Screw .................................................00590-47453-71 ...... 12 Screw .................................................00590-47501-71 ...... 11 Screw .................................................00590-47502-71 ........ 2 Screw .................................................00590-47503-71 ...... 10 Screw .................................................00590-47504-71 ........ 5 Screw .................................................00590-47505-71 ........ 4 Screw .................................................00590-47506-71 ........ 7 Screw .................................................00590-47507-71 ........ 2 Screw .................................................00590-47508-71 ........ 4 Screw .................................................00590-47509-71 ........ 2 Screw .................................................00590-47517-71 ........ 3 Screw .................................................00590-47519-71 ...... 12 Screw .................................................00590-47520-71 ........ 4 Screw .................................................00590-47521-71 ........ 6 Screw .................................................00590-47522-71 ........ 1 Screw .................................................00590-47523-71 ........ 1 Screw .................................................00590-47524-71 ........ 1 Screw .................................................00590-47525-71 ........ 1 Screw .................................................00590-47544-71 ........ 3 Screw .................................................00590-47549-71 ........ 2 Screw .................................................00590-47552-71 ........ 1 Screw .................................................00590-47558-71 ........ 6 Screw .................................................00590-47562-71 ........ 4

Top of Section

1-7

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - General Information Hardware Parts List Description

Part No.

Qty.

Screw ................................................. 00590-48196-71........ 2 Screw ................................................. 00590-48197-71........ 2 Screw ................................................. 00590-48198-71........ 2 Screw ................................................. 00590-48199-71........ 2 Screw ................................................. 00590-48211-71........ 8 Screw, Brake Adjuster........................... 00590-03285-71........ 1 Screw, Cover, Top ................................ 00590-43145-71........ 2 Screw, Set ........................................... 00590-00562-71........ 3 Screw, Set ........................................... 00590-00564-71........ 3 Screw, Set ........................................... 00590-47510-71........ 1 Screw, Washer .................................... 00590-39884-71........ 1 Washer............................................... 00590-04759-71........ 1 Washer............................................... 00590-39885-71........ 2 Washer, Compression........................... 00590-04773-71........ 2 Washer, Felt ........................................ 00590-46294-71........ 2 Washer, Flat ........................................ 00590-00004-71........ 4 Washer, Flat ........................................ 00590-00038-71........ 4 Washer, Flat ........................................ 00590-00064-71........ 2 Washer, Flat ........................................ 00590-00111-71........ 4 Washer, Flat ........................................ 00590-00112-71...... 19 Washer, Flat ........................................ 00590-00473-71...... 12 Washer, Flat ........................................ 00590-00568-71........ 3 Washer, Flat ........................................ 00590-00813-71........ 2 Washer, Flat ........................................ 00590-00917-71........ 8 Washer, Flat ........................................ 00590-02940-71...... 21 Washer, Flat ........................................ 00590-02973-71........ 8

1-8

Description

Part No.

Qty.

Washer, Flat........................................ 00590-03092-71 ........2 Washer, Flat........................................ 00590-05150-71 ........4 Washer, Flat........................................ 00590-46118-71 ........1 Washer, Flat........................................ 00590-46289-71 ........2 Washer, Loc ........................................ 00590-00005-71 ......12 Washer, Lock ...................................... 00590-00039-71 ........4 Washer, Lock ...................................... 00590-00113-71 ......14 Washer, Lock ...................................... 00590-00224-71 ......14 Washer, Lock ...................................... 00590-00246-71 ......10 Washer, Lock ...................................... 00590-00344-71 ........2 Washer, Lock ...................................... 00590-00569-71 ........3 Washer, Lock ...................................... 00590-00997-71 ........2 Washer, Lock ...................................... 00590-02206-71 ........4 Washer, Lock ...................................... 00590-02840-71 ......11 Washer, Lock ...................................... 00590-02851-71 ........4 Washer, Lock ...................................... 00590-04872-71 ........1 Washer, Lock ...................................... 00590-39705-71 ........4 Washer, Lock ...................................... 00590-40891-71 ........4 Washer, Lock ...................................... 00590-44567-71 ........2 Washer, Lock ...................................... 00590-45378-71 ........6 Washer, Lock ...................................... 00590-46615-71 ........4 Washer, Sealing .................................. 00590-47559-71 ........6 Washer, Spring ................................... 00590-47547-71 ........3 Washer, Spring ................................... 00590-47563-71 ........4 Washer, Thrust .................................... 00590-43217-71 ........2 Washer, Wavy .................................... 00590-47557-71 ........1

Top of Section

00715-00130-08, Issued 9/18/2008

SECTION 2 Finish and Accessories Major Assemblies ................................................................................................................................................ 2-2 Suspension Assembly, Model 8TB50 ...................................................................................................................... 2-4 Suspension Assembly, Model 8TB50, Optional........................................................................................................ 2-6 Caster Installation ................................................................................................................................................ 2-8 Caster Assembly, without Springs (Larcaster) ......................................................................................................... 2-10 Caster Assembly, without Springs (Superior).......................................................................................................... 2-12 Caster Assembly, with Springs (Heavy Duty).......................................................................................................... 2-14 Finish Instructions, All Models .............................................................................................................................. 2-16 Battery Roller and Gate Installation....................................................................................................................... 2-26 Battery Roller Assembly....................................................................................................................................... 2-28 Platform Installation, Models 8HBC30/40............................................................................................................. 2-29

00715-00130-08, Issued 9/18/2008

2-1

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Finish and Accessories Major Assemblies

Major Assemblies

2

Figure 2-1: Major Assemblies

1

5

5

6

6

2

MODEL 8HBW30

4

3

MODELS 8HBE30/40

2

1

4

1

3

5

5

6

6

2

1

3

MODELS 8HBC30/40

4

2

3

MODEL 8TB50

4

W_8400_201

2-2

Top of Section

00715-00130-08, Issued 9/18/2008

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Finish and Accessories Major Assemblies List 2-1: Major Assemblies FIGURE 2-1 ITEM NO. 1 2 3 4 5 6

QTY

PART NUMBER Ref. Ref. Ref. Ref. Ref. Ref.

00715-00130-08, Issued 9/18/2008

DESCRIPTION

USED ON

Handle and Mounting (See Figure 3-1.)

Drive and Brake Assemblies (See Figure 4-1.)

Fork and Tractor Subassemblies (See Figure 7-1a.)

Load Wheel Assembly (See Figure 7-6.) (See Figure 7-7.)

Lift Pump and Motor Assembly (See Figure 6-2b.)

Electrical System (See Figure 5-1a.)

Top of Section

2-3

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Finish and Accessories Suspension Assembly, Model 8TB50

Suspension Assembly, Model 8TB50

2

Figure 2-2: Suspension Assembly, Model 8TB50

10 5 15

8

12 14

6

8 9 3

4 1 2 7 11 13

W850-138-683-E

2-4

Top of Section

00715-00130-08, Issued 9/18/2008

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Finish and Accessories Suspension Assembly, Model 8TB50 List 2-2: Suspension Assembly, Model 8TB50 FIGURE 2-2 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14

QTY

PART NUMBER

2 00590-42158-71 4 00590-42157-71 1 Ref. 1 00590-46109-71 2 00590-41745-71 2 00590-42002-71 2 00590-03424-71 4 00590-42003-71 2 00590-02908-71 2 00590-42004-71 2 00590-42005-71 2 00590-41743-71 2 Ref. 1 00590-41997-71 1 00590-41998-71 1 00590-41999-71 1 00590-41747-71 15 2 00590-41741-71 2 00590-41742-71 R= Recommended Spare

00715-00130-08, Issued 9/18/2008

DESCRIPTION Link, Suspension Mount, Rubber Tractor Weldment (Contact Technical Support) Axle Weldment, Suspension Spacer, Wheel Spacer, Wheel Screw Screw Screw Nut, Hex, Slotted Pin, Cotter Fitting, Grease Wheel Assembly (includes:) Wheel (Red) Wheel (Neutral) Wheel (Black) Wheel (Tan) Bearing, Cone Bearing, Cup

Top of Section

USED ON R

R R

2-5

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Finish and Accessories Suspension Assembly, Model 8TB50, Optional

Suspension Assembly, Model 8TB50, Optional

2

Figure 2-3: Suspension Assembly, Model 8TB50, Optional

7 3 10 4

5 2

12 11 9

8

6

1057403_A

2-6

Top of Section

00715-00130-08, Issued 9/18/2008

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Finish and Accessories Suspension Assembly, Model 8TB50, Optional List 2-3: Suspension Assembly, Model 8TB50, Optional FIGURE 2-3 ITEM NO.

QTY

PART NUMBER

00590-47587-71 2 1 00590-47427-71 3 2 00590-41745-71 4 2 00590-42002-71 5 2 00590-02908-71 6 4 00590-39846-71 7 2 00590-42004-71 8 2 00590-42005-71 9 2 00590-41743-71 10 2 Ref. 11 1 00590-41997-71 1 00590-41998-71 1 00590-41999-71 1 00590-41747-71 12 2 00590-41741-71 2 00590-41742-71 R= Recommended Spare

00715-00130-08, Issued 9/18/2008

DESCRIPTION Kit, Suspension Axle, Suspension Spacer, Wheel Spacer, Wheel Screw Nut Nut, Hex, Slotted Pin, Cotter Fitting, Grease Wheel Assembly (includes:) Wheel (Red) Wheel (Neutral) Wheel (Black) Wheel (Tan) Bearing, Cone Bearing, Cup

Top of Section

USED ON

R R

2-7

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Finish and Accessories Caster Installation

Caster Installation

2

Figure 2-4: Caster Installation

3

5

1

OPTION 2

STANDARD 4

W671-042

2-8

Top of Section

00715-00130-08, Issued 9/18/2008

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Finish and Accessories Caster Installation List 2-4: Caster Installation FIGURE 2-4 ITEM NO. 1 2 3

QTY

PART NUMBER

8 8 2

00590-00917-71 00590-00005-71 00590-43168-71

2

00590-48060-71

2

00590-48553-71

2

00590-39661-71

DESCRIPTION Washer, Flat Washer, Lock Caster Assembly, without Springs (Larcaster) (See Figure 2-5.)

Caster Assembly, without Springs (Superior) (See Figure 2-6.)

Caster Assembly, with Springs (Heavy Duty) (See Figure 2-7.)

Caster Assembly, with Springs (Heavy Duty) (See Figure 2-7.)

Screw Shim, Caster

USED ON

A A B C

4 8 00590-01549-71 5 AR 00590-39637-71 A= Standard, without Springs B= Recommended for Fork Length 104 in. and Up C= Optional Spring Caster

00715-00130-08, Issued 9/18/2008

Top of Section

2-9

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Finish and Accessories Caster Assembly, without Springs (Larcaster)

Caster Assembly, without Springs (Larcaster)

2

Figure 2-5: Caster Assembly, without Springs (Larcaster)

5

4

11

18

2 12 13 1

22

6 3 4 23

17 21

14 15 16 17

10

20 9 7 21 19

W671-042-A

2-10

Top of Section

00715-00130-08, Issued 9/18/2008

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Finish and Accessories Caster Assembly, without Springs (Larcaster) List 2-5: Caster Assembly, without Springs (Larcaster) FIGURE 2-5 ITEM NO.

QTY

PART NUMBER

00590-43168-71 1 1 00590-43169-71 2 1 00590-43211-71 3 1 00590-43212-71 4 2 00590-43229-71 5 2 00590-43213-71 6 2 00590-43214-71 7 1 00590-42306-71 9 2 00590-43215-71 10 2 00590-43216-71 11 2 00590-43217-71 12 1 00590-43218-71 13 1 00590-43219-71 14 1 00590-43220-71 15 1 00590-43221-71 16 1 00590-43222-71 17 2 00590-43223-71 18 1 00590-43224-71 19 1 00590-43225-71 20 2 00590-43226-71 21 2 00590-43227-71 22 3 00590-43228-71 23 1 00590-43230-71 R= Recommended Spare

00715-00130-08, Issued 9/18/2008

DESCRIPTION Caster Assembly, without Springs (Larcaster) Housing Plate, Base Block, Torsion Plate, Adjusting Arm, Mounting, Wheel Tube, Spacer Wheel Bearing, Wheel Spacer, Wheel Washer, Thrust Bearing, Thrust O-Ring Bearing, Cup Bearing, Cone, King Pin Shield, Bearing Nut, King Pin Pin, King Axle, Wheel Bolt, Assembly Fitting, Grease Nut, Lock Bolt, Assembly

Top of Section

USED ON

R R

R R R R R

2-11

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Finish and Accessories Caster Assembly, without Springs (Superior)

Caster Assembly, without Springs (Superior)

2

Figure 2-6: Caster Assembly, without Springs (Superior)

1

2

3

4

5

1082408

2-12

Top of Section

00715-00130-08, Issued 9/18/2008

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Finish and Accessories Caster Assembly, without Springs (Superior) List 2-6: Caster Assembly, without Springs (Superior) FIGURE 2-6 ITEM NO.

QTY

PART NUMBER

00590-48060-71 1 1 00590-48207-71 2 1 00590-48206-71 3 1 00590-48205-71 4 1 00590-48204-71 5 2 00590-48203-71 6 1 00590-48202-71 7 2 00590-48201-71 R= Recommended Spare

00715-00130-08, Issued 9/18/2008

DESCRIPTION Caster Assembly, without Springs (Superior) Kit, Housing Kit, Wheel, Caster Wheel, with Bearings Wheel, without Bearings Bearing, Wheel Kit, Axle, Greaseable (Not Shown) Kit, Shoulder Bolt (Not Shown)

Top of Section

USED ON R R R R R R

2-13

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Finish and Accessories Caster Assembly, with Springs (Heavy Duty)

Caster Assembly, with Springs (Heavy Duty)

2

Figure 2-7: Caster Assembly, with Springs (Heavy Duty)

26

2

24 3 23 4 22

16

15

14

5

21

7 8

20

9 25 10

11 12

6

19

18

17

13

2123_001_B

2-14

Top of Section

00715-00130-08, Issued 9/18/2008

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Finish and Accessories Caster Assembly, with Springs (Heavy Duty) List 2-7: Caster Assembly, with Springs (Heavy Duty) FIGURE 2-7 ITEM NO.

QTY

PART NUMBER

2 00590-39661-71 2 00590-48553-71 2 1 00590-04755-71 3 1 00590-39881-71 4 1 00590-39882-71 5 1 00590-39883-71 6 1 00590-39884-71 7 2 00590-39885-71 8 1 00590-39886-71 9 1 00590-39887-71 10 1 00590-04759-71 11 1 00590-04760-71 12 1 00590-04761-71 13 1 00590-04762-71 14 2 00590-39892-71 2 00590-04802-71 15 2 00590-39893-71 2 00590-04801-71 16 2 00590-39894-71 2 00590-04765-71 17 1 00590-04766-71 18 2 00590-39896-71 19 1 00590-39897-71 1 00590-04769-71 20 1 00590-04770-71 1 00590-04771-71 21 1 00590-04772-71 22 2 00590-04773-71 23 2 00590-00012-71 24 1 00590-04780-71 25 2 00590-39902-71 26 1 00590-42237-71 A= Used on 00590-39661-71 B= Used on 00590-48555-71 C= Can be Ordered in Kit 00590-04826-71 R= Recommended Spare

00715-00130-08, Issued 9/18/2008

DESCRIPTION Caster Assembly, with Springs (Heavy Duty) Caster Assembly, with Springs (Heavy Duty) Plate Assembly (includes:) Seal, Felt Bearing, Thrust Yoke Weldment Screw, Washer Washer Bearing, Cup Bearing, Cone Washer Nut Pin, Roll Cap, Hub Spring, Compression Spring, Compression Spring, Compression Spring, Compression Locator, Spring Locator, Spring Shroud Assembly (includes:) Bushing Hinge Assembly, Pin (Standard) Hinge Assembly, Pin (Cold Storage) Axle Assembly (Standard) Axle Assembly (Cold Storage) Pin, Roll Washer, Compression Bearing, Shielded Wheel Fitting, Grease, Axle Fitting, Grease, Yoke

Top of Section

USED ON A B R R

R R

R, A R, B, C R, A R, B, C A B, C

R R

2-15

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Finish and Accessories Finish Instructions, All Models

Finish Instructions, All Models

2

Figure 2-8a: Finish Instructions, All Models

32 44 50 4

3

1

8

48

17

18

15 24

20 19

6

27

MODEL 8HBW30 TOP VIEW (STANDARD) (HANDLE REMOVED FOR CLARITY) 1040266_P4_8300,1040266_P3_8300 SHT 1 OF 7

2-16

Top of Section

00715-00130-08, Issued 9/18/2008

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Finish and Accessories Finish Instructions, All Models

Finish Instructions, All Models

2

Figure 2-8b: Finish Instructions, All Models

41 42

B

39 48 37 38 36

B

9 52 28

49 47 30

D

L

C

26

C

VIEW B-B VIEW L-L

L D

MODEL 8HBW30 SIDE VIEW

22

25

VIEW D-D

SECTION C-C

1073182_C1, C2, 1040266-B11, 1073182_C6,1040266-P2, 411-920 SHT 2 OF 7

00715-00130-08, Issued 9/18/2008

Top of Section

2-17

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Finish and Accessories Finish Instructions, All Models

Finish Instructions, All Models

2

Figure 2-8c: Finish Instructions, All Models 4

3

17

18

22

40 34

VIEW D-D

19 43

6

1

8

48

B 2

B

50 24

39

48

37

38

35

9

49

47

32

D

D

7

26

46

VIEW B-B

MODELS 8HBE30/40 1073182_C6, C3, C7, C4, 1040266_P4 SHT 3 OF 7

2-18

Top of Section

00715-00130-08, Issued 9/18/2008

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Finish and Accessories Finish Instructions, All Models

Finish Instructions, All Models

2

Figure 2-8d: Finish Instructions, All Models 13

4

3

17

18

1

8

48

19

VIEW B-B

21

MODELS 8HBC30/40 (HANDLE REMOVED)

6 25

28 30

SECTION C-C

41 42

15 24 50

B

44

B

31 22

48

37

38

36

9

VIEW E-E

12

D C

39

E 10

C

11

26

D E VIEW D-D

MODELS 8HBC30/40

46

1040266_B11, B9, P2, 411-920, 1040266_B12, 1073182_C6, C5 SHT 4 OF 7

00715-00130-08, Issued 9/18/2008

Top of Section

2-19

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Finish and Accessories Finish Instructions, All Models

Finish Instructions, All Models

2

Figure 2-8e: Finish Instructions, All Models 4

3

17

18

1

8

48

19 14

TOP VIEW (HANDLE REMOVED)

5

15

12

B

24

B

41

42

39

48

37

38

35

9

49

47

50 44 31

E

D

C

C

26

D

16

E

MODEL 8TB50 1040266_B14, 1073182_C8 SHT 5 OF 7

2-20

Top of Section

00715-00130-08, Issued 9/18/2008

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Finish and Accessories Finish Instructions, All Models

Finish Instructions, All Models

2

Figure 2-8f: Finish Instructions, All Models

25

SECTION C-C

13 19 14 23

5

TOP VIEW (HANDLE REMOVED)

VIEW B-B 22

28 30

VIEW E-E

VIEW D-D MODEL 8TB50

1040266_P2, 411-920, 1040266_B14, B11, 1073182_C6, 1040266_B12 SHT 6 OF 7

00715-00130-08, Issued 9/18/2008

Top of Section

2-21

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Finish and Accessories Finish Instructions, All Models

Finish Instructions, All Models

2

Figure 2-8g: Finish Instructions, All Models

20

43

21

27

00590-47066-71_15DEC06,47067,47068,1026011_BW SHT 7 OF 7

2-22

Top of Section

00715-00130-08, Issued 9/18/2008

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Finish and Accessories Finish Instructions, All Models List 2-8: Finish Instructions, All Models (Sheet 1 of 2) FIGURE 2-8 QTY PART NUMBER ITEM NO. 1 1 00590-47330-71 2 1 00590-47088-71 3 1 00590-47497-71 4 1 00590-47064-71 5 2 Ref. 6 2 Ref. 7 1 00590-47096-71 8 1 00590-00104-71 9 1 00590-47359-71 10 1 00590-01280-71 11 1 00590-47499-71 12 1 00590-40449-71 13 1 00590-47069-71 14 1 00590-47070-71 15 2 00590-00813-71 16 1 00590-46967-71 17 1 00590-47353-71 18 1 00590-47354-71 19 1 00590-47462-71 20 2 00590-45409-71 21 1 00590-47067-71 22 1 00590-48253-71 23 1 00590-47065-71 24 2 00590-02099-71 25 1 00590-01272-71 26 2 00590-04497-71 27 1 00590-47068-71 28 1 00590-48208-71 30 1 00590-45408-71 31 1 00590-47475-71 32 1 00590-47474-71 34 1 00590-40322-71 35 1 00590-47455-71 36 1 00590-47456-71 37 1 00590-47360-71 38 2 00590-02563-71 39 2 00590-00113-71 40 1 00590-47473-71 41 4 00590-00913-71 42 4 00590-40479-71 43 1 00590-47066-71 A= Model 8HBW30 B= Models 8HBE30/40 C= Models 8HBC30/40 D= Model 8TB50 E= Consult Factory

00715-00130-08, Issued 9/18/2008

DESCRIPTION Mount, Cover Decal, Caution, Coast Decal, Emergency Disconnect Decal, Warning, Charger Decal, Specifications, Tow Truck Decal, Specifications, Electric Truck Decal, Coast Screw Cover, Support, Left-Hand Pad, Guard, Leg Pad, Platform Pad, Back Decal, Warning Decal, Warning, Tow Tractor Washer, Flat Mat, Platform Decal, 3-Position Decal, 2-Position Cover, Center Decal, No Riding Decal, Warning Decal, AC Decal, Brakes Screw Decal, Specifications, Torque Decal, Toyota Logo Decal, Warning Pocket, Manual Decal, Instruction, Replacement Cover Cover Pad, Floor Console Console Cover, Support, Right-Hand Screw Washer, Lock Pad, Floor, Cushioned Screw Nut Decal, Warning

Top of Section

USED ON

E E

C, D

D

C

A

C, D A, B B A, C, D

B

2-23

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Finish and Accessories Finish Instructions, All Models List 2-8: Finish Instructions, All Models (Sheet 2 of 2) FIGURE 2-8 QTY PART NUMBER ITEM NO. 44 2 00590-01444-71 46 2 00590-44371-71 47 4 00590-01265-71 48 4 00590-00112-71 49 1 00590-47465-71 50 1 00590-47373-71 52 4 00590-40018-71 A= Model 8HBW30 B= Models 8HBE30/40 C= Models 8HBC30/40 D= Model 8TB50 E= Consult Factory

2-24

DESCRIPTION

USED ON

Screw Decal, EE Nail, Grip Washer, Flat Decal, E Bracket Retainer

Top of Section

00715-00130-08, Issued 9/18/2008

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Finish and Accessories Finish Instructions, All Models

This Page Intentionally Blank

00715-00130-08, Issued 9/18/2008

Top of Section

2-25

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Finish and Accessories Battery Roller and Gate Installation

Battery Roller and Gate Installation

2

Figure 2-9: Battery Roller and Gate Installation

3

4

5

6

2

W850_138_499

2-26

Top of Section

00715-00130-08, Issued 9/18/2008

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Finish and Accessories Battery Roller and Gate Installation List 2-9: Battery Roller and Gate Installation FIGURE 2-9 ITEM NO.

QTY

PART NUMBER

00590-40341-71 00590-40462-71 00590-40463-71 00590-40464-71 2 1 00590-41799-71 1 00590-41800-71 1 00590-41801-71 1 00590-42009-71 3 4 00590-40469-71 4 00590-42010-71 4 00590-39920-71 4 00590-05306-71 4 1 00590-40353-71 1 00590-40470-71 1 00590-40354-71 1 Ref. 5 4 00590-42011-71 6 4 00590-42012-71 A= 13.44 in. Battery Compartment B= 9.19 in. Battery Compartment C= 6.69 in. Battery Compartment D= Model 8TB50 Only

00715-00130-08, Issued 9/18/2008

DESCRIPTION Kit, Battery Roller, Installation Kit, Battery Roller, Installation Kit, Battery Roller, Installation Kit, Battery Roller, Installation Gate, Battery Gate, Battery Gate, Battery Gate, Battery Roller Assembly (See Figure 2-10.)

Roller Assembly (See Figure 2-10.)

Roller Assembly (See Figure 2-10.)

Roller Assembly (See Figure 2-10.)

Frame Weldment, Battery Roller Frame Weldment, Battery Roller Frame Weldment, Battery Roller Frame Alteration Screw Nut

Top of Section

USED ON A B C D A B C D D A B C A B C D

2-27

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Finish and Accessories Battery Roller Assembly

Battery Roller Assembly

2

Figure 2-10: Battery Roller Assembly

2

1 3 5 4

R828_006_727

List 2-10: Battery Roller Assembly FIGURE 2-10 ITEM NO. 1 2

QTY

PART NUMBER

2 00590-05311-71 1 00590-05312-71 1 00590-42013-71 1 00590-42014-71 1 00590-00067-71 3 1 00590-00066-71 1 00590-00073-71 1 00590-05314-71 1 00590-00079-71 4 2 00590-00065-71 5 2 00590-00064-71 A= 13.44 in. Battery Compartment B= 9.19 in. Battery Compartment C= 6.69 in. Battery Compartment D= Model 8TB50 Only

2-28

DESCRIPTION Roller, Battery Pipe, Spacer Pipe, Spacer Pipe, Spacer Pipe, Spacer Shaft, Roller Shaft, Roller Shaft, Roller Shaft, Roller Ring, Push-on Retainer Washer, Flat

Top of Section

USED ON A B C D A B C D

00715-00130-08, Issued 9/18/2008

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Finish and Accessories Platform Installation, Models 8HBC30/40

Platform Installation, Models 8HBC30/40

2

Figure 2-11: Platform Installation, Models 8HBC30/40

2 3

5

1

4

W850-138-755

List 2-11: Platform Installation, Models 8HBC30/40 FIGURE 2-11 ITEM NO. 1 2 3 4 5

QTY

PART NUMBER

1 1 4 4 4

Ref. Ref. 00590-02076-71 00590-00982-71 00590-00246-71

00715-00130-08, Issued 9/18/2008

DESCRIPTION

USED ON

Bar, Platform Weldment Platform Weldment Screw Nut Washer, Lock

Top of Section

2-29

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Finish and Accessories Platform Installation, Models 8HBC30/40

This Page Intentionally Blank

2-30

Top of Section

00715-00130-08, Issued 9/18/2008

SECTION 3 Steering and Controls Handle Mounting, Models 8HBW30, 8HBE30/40 .................................................................................................. 3-2 Handle Mounting, Models 8HBC30/40, 8TB50 with Pull Lever Brake Handle ............................................................. 3-4 Handle Mounting, Models 8HBC30/40, 8TB50 with Deadman Handle ..................................................................... 3-6 Handle and Control Head Assembly....................................................................................................................... 3-9 Control Head Assembly, All Models ..................................................................................................................... 3-15 Handle Arm Assembly ........................................................................................................................................ 3-18 Throttle Assembly ............................................................................................................................................... 3-20

00715-00130-08, Issued 9/18/2008

3-1

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Steering and Controls Handle Mounting, Models 8HBW30, 8HBE30/40

Handle Mounting, Models 8HBW30, 8HBE30/40

3

Figure 3-1: Handle Mounting, Models 8HBW30, 8HBE30/40

26 25 1 21 33

2

23

3

29 6

22

13

34

9

38

20 12 24 17 8 32 16 31 36

11 30

9 9

6 19

10

35

4

27 7

18

5

7

1060733_D

3-2

Top of Section

00715-00130-08, Issued 9/18/2008

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Steering and Controls Handle Mounting, Models 8HBW30, 8HBE30/40 List 3-1: Handle Mounting, Models 8HBW30, 8HBE30/40 FIGURE 3-1 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 16 17 18 19 20 21 22 23 24 25 26 27 29 30 31 32 33 34

QTY

PART NUMBER

1 00590-02176-71 2 00590-02177-71 1 00590-02179-71 2 00590-00561-71 1 00590-47522-71 3 00590-00223-71 1 00590-02027-71 1 00590-46118-71 4 00590-00224-71 2 00590-00225-71 1 00590-01779-71 1 00590-00227-71 1 00590-43266-71 2 00590-03421-71 3 00590-03071-71 2 00590-47503-71 2 00590-02992-71 1 00590-00222-71 2 00590-00234-71 1 00590-02188-71 1 00590-02189-71 1 00590-02191-71 1 00590-02192-71 1 Ref. 1 00590-46117-71 1 00590-47245-71 1 00590-47271-71 1 00590-47287-71 1 00590-47362-71 1 00590-47430-71 1 00590-47464-71 1 00590-40476-71 35 1 Ref. 36 1 00590-47452-71 38 1 00590-02940-71 R= Recommended Spare

00715-00130-08, Issued 9/18/2008

DESCRIPTION Bumper, Handle Bushing Screw Screw Screw Nut Nut Washer, Flat Washer, Lock Pin, Spiral Pin, Spiral Pin, Spring Joint, Swivel Screw Screw Screw Nut Roller Bushing, Machined Rod, Adjusting, Brake Shaft, Pivot Adjuster, Spring Screw Arm, Machined (See Figure 3-6.)

Guide, Spring Seat Support, Handle Shaft, Brake Lever Bracket, Connector Spring, Compression Shaft, Handle Pivot Lever Assembly, Brake Bushing (includes:) Bushing Drive and Brake Assembly (See Figure 4-1.)

Guard, Cable Washer, Flat

Top of Section

USED ON R R

R

3-3

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Steering and Controls Handle Mounting, Models 8HBC30/40, 8TB50 with Pull Lever Brake Handle

Handle Mounting, Models 8HBC30/40, 8TB50 with Pull Lever Brake Handle

3

Figure 3-2: Handle Mounting, Models 8HBC30/40, 8TB50 with Pull Lever Brake Handle

12 10 11 13

15 16

3

4

9

8

7

5

2 1 6

14

W1029289_B

3-4

Top of Section

00715-00130-08, Issued 9/18/2008

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Steering and Controls Handle Mounting, Models 8HBC30/40, 8TB50 with Pull Lever Brake Handle List 3-2: Handle Mounting, Models 8HBC30/40, 8TB50 with Pull Lever Brake Handle FIGURE 3-2 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

QTY

PART NUMBER

2 3 1 2 5 2 2 2 1 1 1 1 1 1 1 1

00590-00561-71 00590-00224-71 00590-00227-71 00590-03421-71 00590-03071-71 00590-47503-71 00590-02992-71 00590-00234-71 00590-02227-71 00590-02230-71 00590-02226-71 Ref. 00590-47270-71 Ref. 00590-47285-71 00590-47287-71

00715-00130-08, Issued 9/18/2008

DESCRIPTION

USED ON

Screw Washer, Lock Pin, Spring Screw Screw Screw Nut Bushing, Machined Shaft, Handle Pivot Cable Assembly Pin Arm, Machined (See Figure 3-6.)

Support, Handle Drive and Brake Assembly (See Figure 4-2a.)

Guard, Cable Bracket, Connector

Top of Section

3-5

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Steering and Controls Handle Mounting, Models 8HBC30/40, 8TB50 with Deadman Handle

Handle Mounting, Models 8HBC30/40, 8TB50 with Deadman Handle

3

Figure 3-3: Handle Mounting, Models 8HBC30/40, 8TB50 with Deadman Handle

3 30 5 12

31

26 1 22 21 13 4 23 16 7 36

33

8 17 6

35

27 25

25 29

19

11 37

10

10 2

38 20 9

18

24

14

W1030753_F

3-6

Top of Section

00715-00130-08, Issued 9/18/2008

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Steering and Controls Handle Mounting, Models 8HBC30/40, 8TB50 with Deadman Handle List 3-3: Handle Mounting, Models 8HBC30/40, 8TB50 with Deadman Handle FIGURE 3-3 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 16 17 18 19 20 21 22 23 24 25 26 27 29 30 31 33 35 36 37

QTY

PART NUMBER

1 00590-42019-71 2 00590-00561-71 2 00590-41866-71 2 00590-42020-71 3 00590-00109-71 1 00590-00220-71 1 00590-00221-71 1 00590-00030-71 3 00590-00223-71 4 00590-00224-71 2 00590-00225-71 1 00590-00114-71 1 00590-00229-71 1 00590-43266-71 2 00590-03421-71 3 00590-03071-71 2 00590-47503-71 2 00590-02992-71 1 00590-00222-71 2 00590-02626-71 1 00590-00233-71 2 00590-00234-71 1 00590-02188-71 2 00590-00240-71 1 00590-02252-71 1 00590-46670-71 1 00590-45614-71 1 00590-42018-71 1 00590-46671-71 1 00590-47428-71 1 00590-47285-71 1 00590-47287-71 1 00590-47429-71 1 00590-40476-71 38 1 00590-02940-71 R= Recommended Spare

00715-00130-08, Issued 9/18/2008

DESCRIPTION Bumper, Handle Screw Screw Screw Screw Screw Screw Nut Nut Washer, Lock Pin, Spiral Pin, Spring Spring, Return, Handle Joint, Swivel Screw Screw Screw Nut Roller Sleeve Spacer, Spring Bushing, Machined Rod, Adjusting, Brake Disc Shaft, Handle Pivot Shaft, Brake Lever Shaft, Brake Lever Guard, Spring Mount, Handle Bracket Guard, Cable Bracket, Connector Lever Assembly, Brake (includes:) Bushing Washer, Flat

Top of Section

USED ON

R

3-7

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Steering and Controls Handle Mounting, Models 8HBC30/40, 8TB50 with Deadman Handle

This Page Intentionally Blank

3-8

Top of Section

00715-00130-08, Issued 9/18/2008

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Steering and Controls Handle and Control Head Assembly

Handle and Control Head Assembly

3

Figure 3-4a: Handle and Control Head Assembly

60

83 61

62

END RIDER END RIDER WITH COAST

51

30

END RIDER WITH DEADMAN HANDLE

20

W1027306_W8, W9, W13, W12 SHT 1 OF 4

00715-00130-08, Issued 9/18/2008

Top of Section

3-9

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Steering and Controls Handle and Control Head Assembly

Handle and Control Head Assembly

3

Figure 3-4b: Handle and Control Head Assembly 5

16

7

6

17 18

8 14 2 9 14 10 14

13 14

1

11

W1027306_W2, W5, W3 SHT 2 OF 4

3-10

Top of Section

00715-00130-08, Issued 9/18/2008

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Steering and Controls Handle and Control Head Assembly

Handle and Control Head Assembly

3

Figure 3-4c: Handle and Control Head Assembly 43

41

45

19

JOG/COAST OPTION

15

44

1027306_W1, W4, W6 SHT 3 OF 4

00715-00130-08, Issued 9/18/2008

Top of Section

3-11

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Steering and Controls Handle and Control Head Assembly

Handle and Control Head Assembly

3

Figure 3-4d: Handle and Control Head Assembly 72

78

71

70

MODELS 8HBC30/40 75

76 77

MODELS 8HBC30/40, 8TB50 ONLY 1027306_W7, W10, W11 SHT 4 OF 4

3-12

Top of Section

00715-00130-08, Issued 9/18/2008

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Steering and Controls Handle and Control Head Assembly List 3-4: Handle and Control Head Assembly FIGURE 3-4 ITEM NO. 1 2 5 6 7 8 9 10 11 13 14 15

QTY

PART NUMBER

DESCRIPTION

4 00590-03022-71 Screw AR 00590-46182-71 Washer, Nylon 2 00590-48209-71 Grip, Handle, Gray 1 00590-47256-71 Housing, Control, Lower 1 Ref. Arm Assembly, Handle (See Figure 3-6.)

1 00590-47298-71 Plate, Symbol, Lower 1 00590-47299-71 Plate, Symbol, Lift 1 00590-47300-71 Plate, Symbol, Coast 1 00590-43297-71 Plate, Upper 1 00590-47301-71 Plate, Symbol, Rabbit 4 00590-47310-71 Plate, Symbol, Blank 1 00590-47343-71 Harness, Stem 1 00590-47344-71 Harness, Stem 16 1 Ref. Control Head Assembly (See Figure 3-5a.)

17 2 00590-48199-71 Screw 18 2 00590-48198-71 Screw 19 2 00590-47506-71 Screw 20 1 00590-47316-71 Cover, Hood 30 1 00590-47317-71 Pad, Key (Optional) 41 2 00590-00138-71 Spring, Compression 43 2 00590-47478-71 Arm, Trigger, Jog 44 2 00590-47324-71 Switch Assembly, Jog 45 2 00590-47509-71 Screw 51 1 00590-47296-71 Cover, Handle 60 1 00590-47295-71 Cover, Handle 61 4 00590-39782-71 Screw 62 2 00590-00105-71 Screw 70 2 00590-48197-71 Screw 71 1 00590-47423-71 Cover, Handle 72 1 00590-47379-71 Handle Assembly, Brake (See Figure 4-6.)

75 1 00590-00389-71 Pin, Cotter 76 1 00590-00169-71 Pin, Clevis 77 1 00590-47329-71 Cable, Brake 78 2 00590-48196-71 Screw 83 1 00590-47485-71 Switch, Pushbutton A= Jog, Coast Option B= Models 8HBE30/40 C= Models 8HBC30/40, 8TB50 Pull Lever Brake D= Models 8HBC30/40, 8TB50 Deadman R= Recommended Spare

00715-00130-08, Issued 9/18/2008

Top of Section

USED ON

B C, D

R, A A R, A A D B

C C C C C R, A, B

3-13

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Steering and Controls Handle and Control Head Assembly

3-14

Top of Section

00715-00130-08, Issued 9/18/2008

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Steering and Controls Control Head Assembly, All Models

Control Head Assembly, All Models

3

Figure 3-5a: Control Head Assembly, All Models

16

3

5

24

13 19 27

14 22 4

1

11

8

17

20

18

15

21

12

1050954_F1 SHT 1 OF 2

00715-00130-08, Issued 9/18/2008

Top of Section

3-15

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Steering and Controls Control Head Assembly, All Models

Control Head Assembly, All Models

3

Figure 3-5b: Control Head Assembly, All Models

9

10

6 2

7

23

1050954_F2 SHT 2 OF 2

3-16

Top of Section

00715-00130-08, Issued 9/18/2008

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Steering and Controls Control Head Assembly, All Models List 3-5: Control Head Assembly, All Models FIGURE 3-5 ITEM NO.

QTY

PART NUMBER 00590-47366-71 00590-47367-71 00590-47369-71 00590-47370-71

1 2 3

3 00590-47517-71 1 00590-47249-71 1 00590-47251-71 1 00590-47350-71 4 1 00590-47257-71 1 00590-48195-71 5 1 00590-47054-71 1 00590-47302-71 6 1 00590-47303-71 7 1 00590-47304-71 8 1 00590-47305-71 9 1 00590-47306-71 10 1 00590-47307-71 11 1 00590-47095-71 12 2 00590-47308-71 13 1 00590-47309-71 14 1 00590-47311-71 15 1 00590-47376-71 1 00590-47377-71 1 00590-47378-71 16 1 00590-47314-71 17 1 00590-47315-71 18 2 00590-47318-71 19 1 00590-47319-71 20 2 00590-47320-71 21 2 00590-47321-71 22 4 00590-47322-71 23 2 00590-47323-71 24 1 00590-47364-71 1 00590-47365-71 27 1 00590-48194-71 A= All Except Models 8HBE30/40 with Coast B= Models 8HBE30/40 with Coast Only R= Recommended Spare

00715-00130-08, Issued 9/18/2008

DESCRIPTION Control Head Assembly, Models 8HBW30, 8HBE30/40 Control Head Assembly, Models 8HBC30/40 with Jog Control Head Assembly, Models 8HBE30/40 with Coast Only Control Head Assembly, Models 8HBC30/40 Standard, 8TB50 Screw Housing, Control, Upper Button, Coast/Rabbit Button, Coast/Rabbit Harness, Jog, Models 8HBC30/40 with Jog Harness, Jog, Models 8HBE30/40 with Coast Only Button, Reverser, Models 8HBW30, 8HBE30/40 Button, Reverser, Models 8HBC30/40, 8TB50 Button, Horn, Right-Hand Button, Horn, Left-Hand Housing, Handle, Inner Gasket, Display Glass, Display Gasket Guide, Cable Button, Lift/Lower Assembly Card Assembly, Display Card Assembly, Control, Model 8HBW30 Card Assembly, Control, Models 8HBE30/40 Card Assembly, Control, Models 8HBC30/40, 8TB50 Spring, Compression Spring, Card Clamp Grommet Screw Screw Screw Switch Assembly, Horn Throttle Assembly, Standard (See Figure 3-7.)

Throttle Assembly, Coast (See Figure 3-7.)

Grommet

Top of Section

USED ON

A B

R R R R R R

R A B

3-17

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Steering and Controls Handle Arm Assembly

Handle Arm Assembly

3

Figure 3-6: Handle Arm Assembly

11

4 9

10 5 6 3 6 5 8

5 6 3

2

W1034717_C1 SHT 1 OF 2

3-18

Top of Section

00715-00130-08, Issued 9/18/2008

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Steering and Controls Handle Arm Assembly List 3-6: Handle Arm Assembly FIGURE 3-6 ITEM NO.

QTY

PART NUMBER 00590-48200-71 00590-48221-71

2 3 4 5 6 8

9 10

11

2 2 4 4 4 1 1 1

00590-48228-71 00590-48227-71 00590-44437-71 00590-47507-71 00590-47508-71 00590-03435-71 00590-02940-71 00590-47252-71 00590-47253-71 00590-47254-71

1

00590-47255-71

1 1 1 1 1 1

00590-48216-71 00590-47328-71 00590-47422-71 00590-47484-71 00590-47533-71 00590-47534-71

1

00590-47536-71

1 1

00590-47476-71 00590-48226-71

1

00590-47477-71

00715-00130-08, Issued 9/18/2008

DESCRIPTION

USED ON

Arm Assembly, Handle, Models 8HBW30, 8HBE30/40 Standard Arm Assembly, Handle, Models 8HBC30/40 Standard, 8TB50 Arm Assembly, Handle, Models 8HBC30/40 with Jog Arm Assembly, Handle, Models 8HBE30/40 with Coast Screw Screw Screw Nut Washer, Flat Handle, Machined, Models 8HBW30, 8HBE30/40 Handle, Machined, Models 8HBE30/40 with Jog Handle, Machined, Models 8HBC30/40, 8TB50 with Pull Lever Brake Handle, Machined, Models 8HBC30/40, 8TB50 with Pull Lever Brake and Jog Plate Plate, Tie, Models 8HBC30/40, 8TB50 with Deadman Plate, Tie, Models 8HBC30/40, 8TB50 with Pull Lever Brake Plate, Tie, Models 8HBE30/40 Arm, Machined, Model 8HBW30 Arm, Machined, Models 8HBC30/40, 8TB50 with Pull Lever Brake Arm, Machined, Models 8HBC30/40, 8TB50 with Deadman Brake Arm, Machined, Models 8HBE30/40 Arm, Machined, Models 8HBC30/40 Standard and Jog, 8TB50 Arm, Machined, Models 8HBE30/40 with Coast

Top of Section

3-19

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Steering and Controls Throttle Assembly

Throttle Assembly

3

Figure 3-7: Throttle Assembly 12

7 6 11 8

1 5 3

STANDARD WITHOUT JOG PICK

10

9

WITH JOG PICK

W1027358_B1, B2

3-20

Top of Section

00715-00130-08, Issued 9/18/2008

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Steering and Controls Throttle Assembly List 3-7: Throttle Assembly FIGURE 3-7 ITEM NO.

QTY

PART NUMBER

00590-47364-71 00590-47365-71 1 2 00590-46195-71 3 2 00590-46219-71 5 2 00590-47246-71 6 1 00590-47248-71 7 1 00590-47312-71 8 2 00590-47313-71 9 1 00590-47345-71 10 1 00590-47346-71 11 1 00590-47363-71 12 1 00590-47355-71 R= Recommended Spare

00715-00130-08, Issued 9/18/2008

DESCRIPTION Throttle Assembly, Standard Throttle Assembly, Coast Shaft, Flexible Pin, Spring Bearing, Handle Actuator, Hex Shaft Arm Assembly, Throttle Retainer, Spring Bearing, Handle, Left-Hand Bearing, Handle, Right-Hand Spring, Torsion Stop, Throttle

Top of Section

USED ON

R

R R R

3-21

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Steering and Controls Throttle Assembly

3-22

Top of Section

00715-00130-08, Issued 9/18/2008

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Drive and Brake

SECTION 4 Drive and Brake Drive and Brake Assembly, Models 8HBW30, 8HBE30/40 ...................................................................................... 4-2 Drive and Brake Assembly, Models 8HBC30/40, 8TB50 .......................................................................................... 4-4 Drive Unit Subassembly ......................................................................................................................................... 4-6 Transmission, Models 8HBW30, 8HBE30/40 ......................................................................................................... 4-8 Transmission, Models 8HBC30/40, 8TB50 ........................................................................................................... 4-10 Brake Handle Assembly, Models 8HBC30/40, 8TB50 ........................................................................................... 4-12 Brake Assembly, Models 8HBW30, 8HBE30/40 ................................................................................................... 4-14 Brake Assembly, Models 8HBC30/40, 8TB50....................................................................................................... 4-15 Drive Wheel, 12 in............................................................................................................................................. 4-16

4-1

Top of Section

00715-00130-08, Issued 9/18/2008

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Drive and Brake Drive and Brake Assembly, Models 8HBW30, 8HBE30/40

Drive and Brake Assembly, Models 8HBW30, 8HBE30/40

4

Figure 4-1: Drive and Brake Assembly, Models 8HBW30, 8HBE30/40

20

8

23

14

3

1

15

11

12 5 6

28 13 19 26 27

24

30

17

18 29

21

1061714_B

4-2

Top of Section

00715-00130-08, Issued 9/18/2008

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Drive and Brake Drive and Brake Assembly, Models 8HBW30, 8HBE30/40 List 4-1: Drive and Brake Assembly, Models 8HBW30, 8HBE30/40 FIGURE 4-1 QTY PART NUMBER ITEM NO. 1 1 00590-00384-71 3 5 00590-00416-71 5 4 00590-00913-71 6 1 00590-00443-71 8 1 00590-00387-71 11 1 00590-00444-71 12 1 00590-46199-71 13 1 00590-00391-71 14 1 00590-00439-71 15 1 00590-00441-71 17 3 00590-03071-71 18 2 00590-47503-71 19 1 00590-03285-71 20 1 00590-00446-71 21 1 Ref. 23 1 00590-47221-71 24 1 00590-47279-71 26 1 Ref. 27 1 00590-47442-71 28 1 00590-47579-71 29 3 00590-47451-71 30 12 00590-47453-71 R= Recommended Spare

00715-00130-08, Issued 9/18/2008

DESCRIPTION Brake Assembly (See Figure 4-7.)

Screw Screw Screw Nut Pin, Cotter Spring Key Drum, Brake Drum, Brake, Cold Storage Screw Screw Screw, Brake Adjuster Pin, Clevis Plate, Floor, Tractor Clevis, Cast Switch Assembly, Proximity Drive Unit and Motor Assembly (See Figure 4-3.)

Support, Handle, Machined Bracket Weldment Shim, Spacer Slewing Screw

Top of Section

USED ON

R

R

4-3

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Drive and Brake Drive and Brake Assembly, Models 8HBC30/40, 8TB50

Drive and Brake Assembly, Models 8HBC30/40, 8TB50

4

Figure 4-2a: Drive and Brake Assembly, Models 8HBC30/40, 8TB50 19

20

12

5 11 3

21 1 23 4

10

9 8 27 17 6 22

7 2 16

15 14

26

25

24

W1053539_E

4-4

Top of Section

00715-00130-08, Issued 9/18/2008

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Drive and Brake Drive and Brake Assembly, Models 8HBC30/40, 8TB50 List 4-2: Drive and Brake Assembly, Models 8HBC30/40, 8TB50 FIGURE 4-2 QTY PART NUMBER ITEM NO. 1 1 00590-40482-71 2 2 00590-00561-71 3 5 00590-00416-71 4 4 00590-00913-71 5 1 00590-00387-71 6 4 00590-00473-71 7 3 00590-00224-71 8 1 00590-00390-71 9 1 00590-00391-71 10 1 00590-03130-71 11 1 00590-00439-71 12 1 00590-00441-71 14 3 00590-03071-71 15 2 00590-47503-71 16 12 00590-47519-71 17 1 00590-46176-71 19 1 00590-47273-71 20 1 00590-47274-71 21 1 00590-47279-71 22 1 00590-47325-71 23 1 00590-47326-71 24 AR 00590-47356-71 25 AR 00590-47357-71 26 AR 00590-47358-71 27 1 Ref. R= Recommended Spare

00715-00130-08, Issued 9/18/2008

DESCRIPTION Brake Assembly (See Figure 4-8.)

Screw Screw Screw Nut Washer, Flat Washer, Lock Spring, Return, Lever Key Pin, Clevis Drum, Brake Drum, Brake, Cold Storage Screw Screw Screw Cable Assembly, Brake Plate, Switch Bracket Bracket, Switch Switch Assembly, Proximity Support, Handle, Machined Plate, Motor Adapter Shim Shim Shim Drive Unit and Motor Assembly (See Figure 4-3.)

Top of Section

USED ON

R

R

4-5

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Drive and Brake Drive Unit Subassembly

Drive Unit Subassembly

4

Figure 4-3: Drive Unit Subassembly 21 19 6 8

13

1

10 18

17 11 5 9

20

15 14

7

12

1060722

4-6

Top of Section

00715-00130-08, Issued 9/18/2008

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Drive and Brake Drive Unit Subassembly List 4-3: Drive Unit Subassembly FIGURE 4-3 ITEM NO. 1 5 6 7 8 9 10 11 12 13 14 15 17 18 19 20

21

QTY

PART NUMBER

1 1 6 1 6 2 1 1 5 1 1 1 1 1 1 1 1

00590-02918-71 00590-03175-71 00590-03430-71 00590-39846-71 00590-02940-71 00590-02973-71 00590-03088-71 00590-03177-71 00590-03552-71 00590-02915-71 00590-41469-71 00590-43987-71 00590-47272-71 00590-47243-71 00590-47276-71 00590-47288-71 00590-47437-71

1

00590-47374-71

1 1

00590-47492-71 00590-47493-71

00715-00130-08, Issued 9/18/2008

DESCRIPTION

USED ON

Plug, Mechanical, 0.38 in.

Screw Screw Nut Washer, Flat Washer, Flat Key, Woodruff Nut, Jam Bolt, Drive Tire Plug, Dipstick Strap, Static Bracket, Angle Gear, Pinion, Helical, Models 8HBW30, 8HBE30/40 Gear, Pinion, Helical, Models 8HBC30/40, 8TB50 Gasket, Transmission Cover, Dipstick Transmission, Models 8HBW30, 8HBE30/40 (See Figure 4-4.)

Transmission, Models 8HBC30/40, 8TB50 (See Figure 4-5.)

Motor, Drive (See Figure 5-9.)

Motor, Drive, EE (See Figure 5-9.)

Top of Section

4-7

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Drive and Brake Transmission, Models 8HBW30, 8HBE30/40

Transmission, Models 8HBW30, 8HBE30/40

4

Figure 4-4: Transmission, Models 8HBW30, 8HBE30/40 25

1

28

24

26

13 4

14

15

16

17

6 2 18

19

20

21

10 29

5

27

3

22

7

12

23

11 1060720

4-8

Top of Section

00715-00130-08, Issued 9/18/2008

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Drive and Brake Transmission, Models 8HBW30, 8HBE30/40 List 4-4: Transmission, Models 8HBW30, 8HBE30/40 FIGURE 4-4 ITEM NO.

QTY

PART NUMBER

00590-47437-71 1 1 00590-02919-71 2 1 00590-39767-71 3 1 00590-41860-71 4 1 00590-47105-71 5 1 00590-41861-71 6 1 00590-41862-71 7 1 00590-02779-71 10 8 00590-03127-71 11 11 00590-47501-71 12 1 00590-44518-71 13 1 00590-39660-71 14 AR 00590-39770-71 15 AR 00590-39771-71 16 AR 00590-39772-71 17 AR 00590-39773-71 18 AR 00590-39871-71 19 AR 00590-39872-71 20 AR 00590-41883-71 21 AR 00590-41884-71 22 1 00590-45616-71 23 1 00590-47219-71 24 1 00590-47277-71 25 1 00590-48148-71 26 1 00590-47375-71 27 1 00590-47438-71 28 1 00590-47439-71 29 1 00590-47440-71 R= Recommended Spare

00715-00130-08, Issued 9/18/2008

DESCRIPTION Transmission, Models 8HBW30, 8HBE30/40 Gear, Helical Gear and Pinion Set, Spiral Bearing Set Bearing Set Bearing Set Bearing Set Seal, Oil Screw Screw Plug, Magnetic Spacer Shim Shim Shim Shim Shim Shim Shim Shim Nut, Clamp Axle, Gear Seal, O-Ring Nut, Clamp Bearing Assembly, Steer Housing, Gear, Lower Housing, Gear, Upper Plate, Cover

Top of Section

USED ON

R R R R R

R R

4-9

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Drive and Brake Transmission, Models 8HBC30/40, 8TB50

Transmission, Models 8HBC30/40, 8TB50

4

Figure 4-5: Transmission, Models 8HBC30/40, 8TB50 25

30

11 26

27

28 31 13 3 17

16

15

14 5 1 10

21

19

20

34

18 23 12

4 2 6 24 32 29

W1031913_A

4-10

Top of Section

00715-00130-08, Issued 9/18/2008

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Drive and Brake Transmission, Models 8HBC30/40, 8TB50 List 4-5: Transmission, Models 8HBC30/40, 8TB50 FIGURE 4-5 ITEM NO.

QTY

PART NUMBER

00590-47374-71 1 1 00590-39767-71 2 1 00590-41860-71 3 1 00590-47105-71 4 1 00590-41861-71 5 1 00590-41862-71 6 1 00590-02779-71 10 7 00590-03127-71 11 1 00590-03177-71 12 1 00590-44518-71 13 1 00590-39660-71 14 AR 00590-39770-71 15 AR 00590-39771-71 16 AR 00590-39772-71 17 AR 00590-39773-71 18 AR 00590-39871-71 19 AR 00590-39872-71 20 AR 00590-41883-71 21 AR 00590-41884-71 23 1 00590-45616-71 24 1 00590-47219-71 25 1 00590-47243-71 26 1 00590-47244-71 27 1 00590-47275-71 28 1 00590-47277-71 29 11 00590-47278-71 30 1 00590-48148-71 31 1 00590-47375-71 32 1 00590-47425-71 33 1 00590-47441-71 34 1 00590-47444-71 R= Recommended Spare

00715-00130-08, Issued 9/18/2008

DESCRIPTION Transmission, Models 8HBC30/40, 8TB50 Gear and Pinion Set, Spiral Bearing Set Bearing Set Bearing Set Bearing Set Seal, Oil Screw Nut, Jam Plug, Magnetic Spacer Shim Shim Shim Shim Shim Shim Shim Shim Nut, Clamp Axle, Gear Gear, Pinion, Helical Gear, Helical Housing Seal, O-Ring Screw Nut, Clamp Bearing Assembly, Steer Housing Gasket, Transmission (Not Shown) Plate, Cover

Top of Section

USED ON

R R R R R

R

R

4-11

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Drive and Brake Brake Handle Assembly, Models 8HBC30/40, 8TB50

Brake Handle Assembly, Models 8HBC30/40, 8TB50

4

Figure 4-6: Brake Handle Assembly, Models 8HBC30/40, 8TB50

2

22

6

2

21

23

4

21

9

11

24

2 3

27 19

13

9 14

11 25

26

20

4 16

18

10

5 8

12

11

17

15

28

1

1053730_B

4-12

Top of Section

00715-00130-08, Issued 9/18/2008

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Drive and Brake Brake Handle Assembly, Models 8HBC30/40, 8TB50 List 4-6: Brake Handle Assembly, Models 8HBC30/40, 8TB50 FIGURE 4-6 ITEM NO.

QTY

PART NUMBER

00590-47379-71 1 1 00590-46219-71 2 3 00590-46220-71 3 2 00590-46221-71 4 3 00590-00115-71 5 1 00590-46222-71 6 2 00590-03130-71 8 2 00590-47502-71 9 5 00590-47504-71 10 1 00590-03001-71 11 5 00590-47506-71 12 1 00590-47510-71 13 1 00590-46209-71 14 2 00590-46215-71 15 1 00590-47380-71 16 1 00590-47381-71 17 1 00590-47382-71 18 1 00590-47383-71 19 1 00590-47384-71 20 1 00590-47580-71 21 2 00590-47386-71 22 1 00590-47387-71 23 1 00590-47388-71 24 1 00590-47389-71 25 1 00590-47390-71 26 1 00590-47391-71 27 1 00590-47392-71 28 1 00590-47404-71 R= Recommended Spare

00715-00130-08, Issued 9/18/2008

DESCRIPTION Handle Assembly, Brake, Models 8HBC30/40, 8TB50 Pin, Spring Pin, Spring Pin, Spring Pin, Spring Spring, Torsion Pin, Clevis Screw Screw Screw Screw Screw, Set Ratchet, Brake Cap, Bearing Shaft, Lock Bracket Lever, Brake, Parking Lever, Brake, Left-Hand Lever, Brake, Right-Hand Shaft, Brake Lever Actuator, Brake Arm Actuator, Brake Cable Link, Brake Cover, Brake Cover, Brake Housing, Brake Machined Shaft, Cable Actuator Lock, Brake

Top of Section

USED ON

R

4-13

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Drive and Brake Brake Assembly, Models 8HBW30, 8HBE30/40

Brake Assembly, Models 8HBW30, 8HBE30/40

4

Figure 4-7: Brake Assembly, Models 8HBW30, 8HBE30/40

2

6

5

1

3

W400-060

List 4-7: Brake Assembly, Models 8HBW30, 8HBE30/40 FIGURE 4-7 ITEM NO.

QTY

PART NUMBER

00590-00384-71 1 00590-04523-71 1 00590-47106-71 1 00590-47106-71 3 1 00590-04870-71 5 2 00590-04520-71 6 2 00590-04521-71 R= Recommended Spare 1 2

4-14

DESCRIPTION Brake Assembly Plate, Backing Kit, Cam (includes:) Clip Lever Shoe Assembly Spring, Return

Top of Section

USED ON

R

R R

00715-00130-08, Issued 9/18/2008

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Drive and Brake Brake Assembly, Models 8HBC30/40, 8TB50

Brake Assembly, Models 8HBC30/40, 8TB50

4

Figure 4-8: Brake Assembly, Models 8HBC30/40, 8TB50

2

6

8

5

1

9

7

3

W400-080

List 4-8: Brake Assembly, Models 8HBC30/40, 8TB50 FIGURE 4-8 ITEM NO.

QTY

PART NUMBER

1 00590-40482-71 1 00590-04523-71 1 00590-47106-71 1 00590-47106-71 3 1 00590-04871-71 5 2 00590-04520-71 6 2 00590-04521-71 7 1 00590-04872-71 8 1 00590-04873-71 9 1 00590-04874-71 R= Recommended Spare 1 2

00715-00130-08, Issued 9/18/2008

DESCRIPTION Brake Assembly, Models 8HBC30/40, 8TB50 Plate, Backing Kit, Cam (includes:) Clip Lever, Spline Shoe Assembly Spring, Return Washer, Lock Nut Bolt

Top of Section

USED ON

R

R

4-15

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Drive and Brake Drive Wheel, 12 in.

Drive Wheel, 12 in.

4

Figure 4-9: Drive Wheel, 12 in.

1

2

W400-060

List 4-9: Drive Wheel, 12 in.

FIGURE 4-9 ITEM NO. 1

QTY

PART NUMBER

DESCRIPTION

1 00590-47431-71 Hub 1 00590-39631-71 Hub 2 1 00590-47457-71 Tire, Rubber, 6K, Black 1 00590-47458-71 Tire, Rubber, 6K, White 1 00590-47459-71 Tire, Rubber, 6K, Black, Lugged 1 00590-47460-71 Tire, Rubber, 8K, Black 1 00590-47461-71 Tire, Rubber, 8K, White 1 00590-47445-71 Tire, Poly, Smooth, 85 Durometer 1 00590-47449-71 Tire, Poly, Smooth, 83 Durometer 1 00590-47450-71 Tire, Poly, Smooth, 93 Durometer 1 00590-47446-71 Tire, Poly, Grooved, 85 Durometer 1 00590-47447-71 Tire, Poly, Diamond, 85 Durometer 1 00590-47448-71 Tire, Poly, Siped, 85 Durometer 1 00590-47472-71 Tire, Poly, Crowned, 85 Durometer 1 00590-47432-71 Tire, Rubber, Smooth, Black 1 00590-47433-71 Tire, Rubber, Smooth, Non-Marking 1 00590-47434-71 Tire, Rubber, Lugged, Black 1 00590-47435-71 Tire, Rubber, Smooth, Black, Reinforced 1 00590-47436-71 Tire, Rubber, Smooth, Non-Marking, Reinforced 1 00590-47512-71 Tire, Poly, Smooth, 85 Durometer 1 00590-47513-71 Tire, Poly, Diamond, 85 Durometer 1 00590-47514-71 Tire, Poly, Razor Siped, 85 Durometer 1 00590-47515-71 Tire, Poly, Center Groove, 85 Durometer A= Models 8HBW30, 8HBE30/40 (12 in. Tire) B= Models 8HBC30/40, 8TB50 (with 10.5 in. Tire) C= Models 8HBC30/40, 8TB50 (with 10 in. Tire)

4-16

Top of Section

USED ON A B, C A A A A A A A A A A A A B B B B B C C C C

00715-00130-08, Issued 9/18/2008

SECTION 5 Electrical Components and Systems Electrical System .................................................................................................................................................. 5-3 Grab Rail Assembly, Models 8HBE30/40 .............................................................................................................. 5-9 Contactor Assembly ........................................................................................................................................... 5-12 Horn Installation................................................................................................................................................. 5-15 Ignition Switch Installation ................................................................................................................................... 5-16 Battery Connector Assembly ................................................................................................................................ 5-19 Motor Controller Assembly .................................................................................................................................. 5-20 Programming Key .............................................................................................................................................. 5-22 Drive Motor....................................................................................................................................................... 5-24

00715-00130-08, Issued 9/18/2008

5-1

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Electrical Components and Systems

5-2

Top of Section

00715-00130-08, Issued 9/18/2008

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Electrical Components and Systems Electrical System

Electrical System

5

Figure 5-1a: Electrical System

9

SEE DETAIL A

6

SEE DETAIL B 37 80 81

8

63

SEE DETAIL D 64 28

SEE DETAIL C SEE DETAIL E

1053995_A2 SHT 1 OF 4

00715-00130-08, Issued 9/18/2008

Top of Section

5-3

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Electrical Components and Systems Electrical System

Electrical System

5

Figure 5-1b: Electrical System

30 31 32

8 33 53

42

DETAIL A

23 41

79

DETAIL B

41

23

42

54

58

DETAIL B (8HBC30/40 WITH LIFT-LIMIT OVERRIDE)

1053995_A1, 1027570_A3, A4, A7_ SHT 2 OF 4

5-4

Top of Section

00715-00130-08, Issued 9/18/2008

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Electrical Components and Systems Electrical System

Electrical System

5

Figure 5-1c: Electrical System

7

38 39 40

DETAIL C

16 15

11 35 36 27

4

18

13

10

41

23

DETAIL D W1027570_B3, 1027570_A6_ SHT 3 OF 4

00715-00130-08, Issued 9/18/2008

Top of Section

5-5

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Electrical Components and Systems Electrical System

Electrical System

5

Figure 5-1d: Electrical System 21 3 24 50 5 12 23

56

25

55

22

62 58 57

DETAIL E

2 14

21

20 19

3 24

29

50 5 12 23 25 22 29

2

14 20

DETAIL E (MODEL 8TB50 ONLY)

19 W1027570_B5, B5B_ SHT 4 OF 4

5-6

Top of Section

00715-00130-08, Issued 9/18/2008

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Electrical Components and Systems Electrical System List 5-1: Electrical System (Sheet 1 of 2) FIGURE 5-1 ITEM NO. 2

QTY

PART NUMBER

1 00590-47371-71 1 00590-47393-71 3 3 00590-01947-71 4 1 00590-00552-71 5 1 00590-02432-71 6 1 Ref. 7 1 Ref. 8 AR 00590-00556-71 9 AR 00590-00557-71 10 1 00590-01962-71 1 00590-47394-71 11 1 00590-47491-71 12 2 00590-00569-71 13 1 00590-40891-71 14 2 00590-00111-71 15 4 00590-47520-71 16 4 00590-46615-71 18 1 00590-02179-71 19 2 00590-43234-71 20 2 00590-00344-71 21 2 00590-00562-71 22 2 00590-00564-71 23 5 00590-00113-71 24 9 00590-00112-71 25 3 00590-00462-71 27 4 00590-40671-71 28 1 00590-47258-71 29 1 00590-47280-71 1 00590-47262-71 30 1 00590-47259-71 31 1 00590-47260-71 32 1 00590-47261-71 33 1 00590-47528-71 34 11 ft. 00590-47511-71 35 1 00590-47281-71 36 4 00590-02206-71 37 AR 00590-00811-71 38 5 00590-02940-71 39 5 00590-02840-71 40 5 00590-47500-71 41 4 00590-00542-71 A= Model 8HBW30 B= Models 8HBE30/40 C= Models 8HBC30/40 D= Model 8TB50 R= Recommended Spare

00715-00130-08, Issued 9/18/2008

DESCRIPTION Contactor Assembly, Main (See Figure 5-3.)

Contactor Assembly, Main, EE (See Figure 5-3.)

Standoff, Fuse Fuse, 15 amp (FU3) Fuse, 250 amp (FU2) Connector Assembly, Battery (See Figure 5-6.)

Controller Assembly, Motor (See Figure 5-7.)

Strap Anchor, Mounting, Plastic Block, Fuse Block, Fuse, EE Harness, Main Washer, Lock Washer, Lock Washer, Flat Screw Washer, Lock Screw Screw Washer, Lock Screw, Set Screw, Set Washer, Lock Washer, Flat Nut Screw Cable Assembly (M1-2 to B+) Bar, Bus (M1-1 to FU2-2) Cable Assembly (M1-1 to FU2-2), EE Cable Assembly (TA-U to TM-U) Cable Assembly (TA-V to TM-V) Cable Assembly (TA-W to TM-W) Clamp Sleeve, Expando (Not Shown) Plate, Mounting Washer, Lock Strap Washer, Flat Washer, Lock Nut, Brass Screw

Top of Section

USED ON

A, B, C R R

5-7

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Electrical Components and Systems Electrical System List 5-1: Electrical System (Sheet 2 of 2) FIGURE 5-1 ITEM NO. 42 43 50 53 54 55 56 57 58 61 62 63 64 70 71 72 79 80 81 83

QTY

PART NUMBER

2 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1

00590-00568-71 00590-48224-71 00590-02431-71 00590-47279-71 00590-47286-71 00590-01947-71 00590-00562-71 00590-00564-71 00590-00113-71 00590-00104-71 00590-00569-71 00590-47540-71 00590-48223-71 00590-47539-71 Ref. 00590-47269-71

1 00590-47297-71 1 00590-47333-71 1 00590-47351-71 1 00590-47352-71 1 00590-48222-71 1 00590-47395-71 A= Model 8HBW30 B= Models 8HBE30/40 C= Models 8HBC30/40 D= Model 8TB50 R= Recommended Spare

5-8

DESCRIPTION Washer, Flat Sleeve, Expando (Not Shown) Fuse, 150 amp (FU1) Switch Assembly, Proximity Bracket, Switch, Lift Standoff, Fuse Screw, Set Screw, Set Washer, Lock Screw (Not Shown) Washer, Lock Cable Assembly (P1 to FU1-2) Cable Assembly (P1 to FU1-2), EE Cable Assembly (B- to MP-2) Power Hook-Up Option, Auxiliary (See Figure 8-7.)

Harness Assembly, with Coast (J10 to SW18 and SOL2) (Not Shown) Jumper (J10-1 and J10-2) (Not Shown) Harness, Lift-Limit Override Jumper (J10-1 and J10-5) (Not Shown) Jumper (P4-4 and P4-5) (Not Shown) Enclosure, Fuse, EE (Not Shown) Enclosure, Fuse, EE

Top of Section

USED ON

A, B, C, R R

A, B, C A, B, C A, B, C A, B, C A, B, C A, B, C A, B, C A, B, C B B, C, D C A, B A A, B, C D

00715-00130-08, Issued 9/18/2008

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Electrical Components and Systems Grab Rail Assembly, Models 8HBE30/40

Grab Rail Assembly, Models 8HBE30/40

5

Figure 5-2a: Grab Rail Assembly, Models 8HBE30/40

2 3 1

7

4

5 6

W1040570_A, W1040569_A SHT 1 OF 2

00715-00130-08, Issued 9/18/2008

Top of Section

5-9

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Electrical Components and Systems Grab Rail Assembly, Models 8HBE30/40

Grab Rail Assembly, Models 8HBE30/40

5

Figure 5-2b: Grab Rail Assembly, Models 8HBE30/40

11

8

10

9

ELECTRICAL SCHEMATIC W1035902_A1, A2_ SHT 2 OF 2

5-10

Top of Section

00715-00130-08, Issued 9/18/2008

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Electrical Components and Systems Grab Rail Assembly, Models 8HBE30/40 List 5-2: Grab Rail Assembly, Models 8HBE30/40 FIGURE 5-2 ITEM NO.

QTY

PART NUMBER

00590-47336-71 1 4 00590-00030-71 2 4 00590-00004-71 3 4 00590-00005-71 4 1 00590-47335-71 5 2 00590-42035-71 6 2 00590-00111-71 7 1 00590-47463-71 8 1 00590-47341-71 9 1 00590-47338-71 10 1 00590-47339-71 11 1 00590-47340-71 R= Recommended Spare

00715-00130-08, Issued 9/18/2008

DESCRIPTION Rail Assembly, Grab, Models 8HBE30/40 Nut Washer, Flat Washer, Lock Harness, Grab Rail Screw Washer, Flat Switch Assembly (includes:) Button, Lift/Lower (Rail) Button, Rabbit, Right-Hand (Rail) Button, Rabbit, Left-Hand (Rail) Button, Horn (Rail)

Top of Section

USED ON

R

5-11

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Electrical Components and Systems Contactor Assembly

Contactor Assembly

5

Figure 5-3: Contactor Assembly

3 4 10

1

5

2

6 11

9

1878_001

5-12

Top of Section

00715-00130-08, Issued 9/18/2008

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Electrical Components and Systems Contactor Assembly List 5-3: Contactor Assembly FIGURE 5-3 ITEM NO.

QTY

PART NUMBER

00590-47371-71 00590-47393-71 1 2 00590-43142-71 2 1 00590-43143-71 3 1 00590-43144-71 1 00590-48255-71 4 2 00590-43145-71 5 1 00590-43146-71 6 1 00590-43147-71 8 1 00590-43148-71 9 1 00590-43149-71 10 1 00590-43150-71 11 1 00590-43151-71 R= Recommended Spare

00715-00130-08, Issued 9/18/2008

DESCRIPTION Contactor Assembly, Standard Contactor Assembly, EE Contact Assembly, Fixed Contact Assembly, Moving Cover, Top Cover, Top, EE Screw, Cover, Top Spring, Return Coil and Frame Assembly Kit, Tip Contactor (Not Shown) Cap, End Shield, Dust Bracket

Top of Section

USED ON

R R

R R

5-13

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Electrical Components and Systems Contactor Assembly

5-14

Top of Section

00715-00130-08, Issued 9/18/2008

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Electrical Components and Systems Horn Installation

Horn Installation

5

Figure 5-4: Horn Installation

1 2 3 4

5

W1019048_A

List 5-4: Horn Installation FIGURE 5-4 QTY PART NUMBER ITEM NO. 1 1 00590-00839-71 2 1 00590-00113-71 3 1 00590-00568-71 4 1 00590-40588-71 5 1 00590-43209-71 R= Recommended Spare

00715-00130-08, Issued 9/18/2008

DESCRIPTION Screw Washer, Lock Washer, Flat Harness, Horn Horn, 24 Volt

Top of Section

USED ON

R

5-15

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Electrical Components and Systems Ignition Switch Installation

Ignition Switch Installation

5

Figure 5-5: Ignition Switch Installation

4 8

3

2

1

7

9

6

5

2-POSITION

3-POSITION

W850_136_586

5-16

Top of Section

00715-00130-08, Issued 9/18/2008

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Electrical Components and Systems Ignition Switch Installation List 5-5: Ignition Switch Installation FIGURE 5-5 ITEM NO. 1

QTY

PART NUMBER

1 00590-00532-71 1 00590-04577-71 2 1 00590-48165-71 1 00590-04577-71 3 1 00590-02336-71 4 1 00590-02338-71 1 00590-48230-71 5 1 00590-47353-71 6 1 00590-47354-71 7 1 00590-47215-71 1 00590-04577-71 8 1 00590-47529-71 9 1 00590-47424-71 1 00590-04577-71 A= With Turtle Speed B= Without Turtle Speed R= Recommended Spare

00715-00130-08, Issued 9/18/2008

DESCRIPTION Switch, Key, 3-Position (includes:) Key Switch, Key, 2-Position (includes:) Key Switch, Rotary, 3-Position (Keyless) Switch, Rotary, 2-Position (Keyless) (includes:) Nut, Face Decal, 3-Position Decal, 2-Position Switch, Key, 2-Position, EE (includes:) Key Switch, Key, 2-Position, EE (Keyless) Switch, Key, 3-Position, EE (includes:) Key

Top of Section

USED ON R, A A R, B B R, A R, B A B R R R

5-17

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Electrical Components and Systems Ignition Switch Installation

5-18

Top of Section

00715-00130-08, Issued 9/18/2008

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Electrical Components and Systems Battery Connector Assembly

Battery Connector Assembly

5

Figure 5-6: Battery Connector Assembly

1

3

2

4

W850-136-969

List 5-6: Battery Connector Assembly FIGURE 5-6 ITEM NO. 1

QTY

PART NUMBER

1 00590-47263-71 1 00590-47264-71 1 00590-47267-71 1 00590-47268-71 2 1 00590-47265-71 1 00590-47266-71 3 1 00590-05126-71 2 00590-40800-71 2 00590-40416-71 4 2 00590-00560-71 2 00590-00113-71 R= Recommended Spare

00715-00130-08, Issued 9/18/2008

DESCRIPTION Cable Assembly (B+ to TP1), SB350 Cable Assembly (B+ to TP1), SB175 Cable Assembly (B+ to TP1), SB175, EE Cable Assembly (B+ to TP1), SB350, EE Cable Assembly (B- to TA(B-)), SB350 Cable Assembly (B- to TA(B-)), SB175 Connector, Battery, SB350 (Red) Connector, Battery, SB175 (Gray) Connector, Battery, SB175 (Red) Screw Washer, Lock

Top of Section

USED ON R

5-19

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Electrical Components and Systems Motor Controller Assembly

Motor Controller Assembly

5

Figure 5-7: Motor Controller Assembly

3

2

1 5 4

7 6 10 9 8

W1042226-001_B

5-20

Top of Section

00715-00130-08, Issued 9/18/2008

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Electrical Components and Systems Motor Controller Assembly List 5-7: Motor Controller Assembly FIGURE 5-7 QTY PART NUMBER ITEM NO. 1 1 00590-47342-71 2 1 00590-47334-71 3 1 00590-47217-71 4 4 00590-02981-71 5 4 00590-02851-71 6 1 00590-47206-71 7 1 00590-47207-71 8 2 00590-03628-71 9 2 00590-44567-71 10 4 00590-02793-71 R= Recommended Spare

00715-00130-08, Issued 9/18/2008

DESCRIPTION Kit Assembly, Motor Controller (includes:) Foil, Heatsink Plate, Heatsink Screw Washer, Lock Strip, Terminal Insulator Screw Washer, Lock Shunt

Top of Section

USED ON R R

5-21

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Electrical Components and Systems Programming Key

Programming Key

5

Figure 5-8: Programming Key

1

1016708A-804B

List 5-8: Programming Key FIGURE 5-8 ITEM NO. 1

5-22

QTY

PART NUMBER

1

00590-47495-71

DESCRIPTION

USED ON

Key, Programming

Top of Section

00715-00130-08, Issued 9/18/2008

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Electrical Components and Systems Programming Key

00715-00130-08, Issued 9/18/2008

Top of Section

5-23

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Electrical Components and Systems Drive Motor

Drive Motor

5

Figure 5-9: Drive Motor

5

9

7 3

6 8

4 26

2

25 24 21

18

20 23 22

13

19

16

10 17 15 11 12 14 1

W1036966-700

5-24

Top of Section

00715-00130-08, Issued 9/18/2008

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Electrical Components and Systems Drive Motor List 5-9: Drive Motor FIGURE 5-9 ITEM NO.

QTY

PART NUMBER 00590-47492-71 00590-47493-71 00590-47553-71 00590-47542-71 00590-47543-71 00590-47544-71 00590-47545-71 00590-47546-71 00590-47547-71 00590-47548-71 00590-47549-71 00590-47550-71 00590-47551-71 00590-47552-71 00590-47566-71 00590-47554-71 00590-47541-71 00590-47556-71 00590-47557-71 00590-47558-71 00590-47559-71 00590-47560-71 00590-48260-71 00590-47562-71 00590-47563-71 00590-43194-71 00590-47564-71 00590-47565-71 00590-47555-71

1 1 2 1 3 1 4 3 5 3 6 3 7 3 8 3 9 2 10 1 11 1 12 1 13 2 14 1 15 1 16 1 17 1 18 6 19 6 20 1 21 2 22 4 23 4 24 1 25 1 26 1 27 1 A= Standard B= EE R= Recommended Spare

00715-00130-08, Issued 9/18/2008

DESCRIPTION Motor, Drive Motor, Drive Rotor Frame, Complete Board, Terminal Screw Nut Nut Washer, Spring Disc Screw End Shield, Drive Clamp Screw Pin, Roll Bearing Assembly, Encoder O-Ring Seal, Oil Washer, Wavy Screw Washer, Sealing Bell, End, Brake Pin, Roll Screw Washer, Spring Bearing Ring, Locking Sensor, Temperature Enclosure (Not Shown)

Top of Section

USED ON A B

R R R

B

R

B

5-25

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Electrical Components and Systems Drive Motor

This Page Intentionally Blank

5-26

Top of Section

00715-00130-08, Issued 9/18/2008

SECTION 6 Hydraulic Components Hydraulic System ................................................................................................................................................. 6-2 Lift Pump and Motor Assembly ............................................................................................................................... 6-5 Lift Cylinder Assembly......................................................................................................................................... 6-10

00715-00130-08, Issued 9/18/2008

6-1

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Hydraulic Components Hydraulic System

Hydraulic System

6

Figure 6-1: Hydraulic System

13

5

4

3

1

2

15

12 10

11

10

14 16

20

17

18

7

19

6

9

8

W1039357_A

6-2

Top of Section

00715-00130-08, Issued 9/18/2008

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Hydraulic Components Hydraulic System List 6-1: Hydraulic System FIGURE 6-1 ITEM NO. 1

QTY

PART NUMBER

1

00590-47084-71 00590-48220-71

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

2 1 1 2 1 1 1 1 2 1 1 17 in.

10 in.

2 2 2 2 2 1

00590-00268-71 00590-00275-71 00590-00273-71 00590-00274-71 00590-05334-71 00590-42041-71 00590-47747-71 00590-47748-71 00590-00272-71 00590-00271-71 00590-00276-71 00590-00261-71 00590-00261-71 00590-47212-71 00590-42044-71 00590-03422-71 00590-42045-71 00590-03092-71 00590-47750-71

00715-00130-08, Issued 9/18/2008

DESCRIPTION

USED ON

Lift Pump and Motor Assembly with Plastic Tank (See Figure 6-2b.)

Lift Pump and Motor Assembly with Metal Tank (See Figure 6-2b.)

Screw Connector, O-Ring Boss, Male Tee, Swivel Elbow, Swivel, 90 Degree Elbow, 45 Degree Elbow, 90 Degree Hose Assembly Hose Assembly Elbow, Male, 90 Degree Tee, Male Branch Fitting, Hydraulic Tubing, Filter, Polyester Tubing, Filter, Polyester Cylinder Assembly (See Figure 6-3.)

Shaft, Bottom Link Screw Spacer, Lift Ram Washer, Flat Decal, Cold Storage Hydraulic Fluid

Top of Section

6-3

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Hydraulic Components Hydraulic System

This Page Intentionally Blank

6-4

Top of Section

00715-00130-08, Issued 9/18/2008

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Hydraulic Components Lift Pump and Motor Assembly

Lift Pump and Motor Assembly

6

Figure 6-2a: Lift Pump and Motor Assembly

1

17 18

16

3 19

2

W560-215PG1 SHT 1 OF 2

00715-00130-08, Issued 9/18/2008

Top of Section

6-5

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Hydraulic Components Lift Pump and Motor Assembly

Lift Pump and Motor Assembly

6

Figure 6-2b: Lift Pump and Motor Assembly

2

1

3

3

7 11 6 14

3 5

4 14

8

1052277 SHT 2 OF 2

6-6

Top of Section

00715-00130-08, Issued 9/18/2008

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Hydraulic Components Lift Pump and Motor Assembly List 6-2: Lift Pump and Motor Assembly (Sheet 1 of 2) FIGURE 6-2 ITEM NO.

QTY

PART NUMBER

00590-47084-71 00590-48220-71 1 1 NSS 2 1 00590-47153-71 1 NSS 2 NSS 2 NSS 3 1 00590-04555-71 1 NSS 1 NSS 1 NSS 1 00590-05344-71 4 1 00590-04695-71 NSS 5 1 00590-04559-71 1 00590-04554-71 6 1 00590-47154-71 1 NSS 1 NSS 1 NSS 1 NSS 1 00590-47155-71 7 1 00590-05342-71 1 00590-05341-71 8 1 00590-47011-71 11 1 00590-00276-71 14 1 00590-42133-71 1 NSS 1 NSS 1 NSS 1 NSS 1 NSS 1 NSS 1 NSS 1 NSS 1 NSS 1 NSS 1 NSS 1 NSS 1 NSS 1 NSS 1 NSS 1 NSS 1 NSS R= Recommended Spare

00715-00130-08, Issued 9/18/2008

DESCRIPTION Lift Pump and Motor Assembly with Plastic Tank Lift Pump and Motor Assembly with Metal Tank Motor (includes items 15 thru 19) Kit, Switch, Start Service (includes:) Wire, Lead Screw Washer Pump Assembly, Lift (includes:) Screw O-Ring O-Ring Coupling Valve, Control, Flow (includes:) Spring Coil, 24 Volt (includes:) Valve, Stem Valve, Relief (includes:) Gasket Screw, Adjustment Spring Ball Seat Adapter, Machined (includes:) Valve Assembly, Check Kit, Elbow with Vent Plug Fitting, Hydraulic Kit, Reservoir with Tubes (includes:) O-Ring O-Ring O-Ring Screw Screw Washer Ring, Retaining Ring, Retaining Retainer Tube, Inlet Tube, Relief Tube, Return Spring, Locking Retainer Strainer Magnet Washer

Top of Section

USED ON

R

R R R R R

R

R R R R R R

R

6-7

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Hydraulic Components Lift Pump and Motor Assembly List 6-2: Lift Pump and Motor Assembly (Sheet 2 of 2) FIGURE 6-2 ITEM NO.

QTY

PART NUMBER

1 NSS 1 NSS 1 NSS 15 1 00590-05345-71 16 2 00590-40714-71 17 1 00590-05339-71 18 1 00590-40636-71 19 1 00590-04736-71 R= Recommended Spare

6-8

DESCRIPTION Screw O-Ring Plug, Vent Kit, Seal (Not Shown) Bolt, Through Brush Set (Holder and Springs) Bearing, Commutator End Bearing, Drive End

Top of Section

USED ON R R R R R

00715-00130-08, Issued 9/18/2008

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Hydraulic Components Lift Pump and Motor Assembly

This Page Intentionally Blank

00715-00130-08, Issued 9/18/2008

Top of Section

6-9

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Hydraulic Components Lift Cylinder Assembly

Lift Cylinder Assembly

6

Figure 6-3: Lift Cylinder Assembly

3 6 5

1

2

9 8 7 4

6

W540-116

6-10

Top of Section

00715-00130-08, Issued 9/18/2008

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Hydraulic Components Lift Cylinder Assembly List 6-3: Lift Cylinder Assembly FIGURE 6-3 ITEM NO.

QTY

PART NUMBER

1 00590-47212-71 1 1 00590-42049-71 2 1 00590-42050-71 3 1 00590-42051-71 4 1 00590-43162-71 5 1 00590-05353-71 6 1 00590-43164-71 7 1 00590-05355-71 8 1 00590-47213-71 9 1 00590-05354-71 R= Recommended Spare

00715-00130-08, Issued 9/18/2008

DESCRIPTION Cylinder, Lift Barrel Weldment, Housing Rod Weldment, Piston Piston, Machined Gland, Machined Nut Kit, Seal Ring, Retaining, Internal Spacer Ring, Retaining, External

Top of Section

USED ON

R

6-11

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Hydraulic Components Lift Cylinder Assembly

This Page Intentionally Blank

6-12

Top of Section

00715-00130-08, Issued 9/18/2008

SECTION 7 Mast Fork Attachment Assembly, Models 8HBW30, 8HBE30/40, 8HBC30/40 ................................................................. 7-2 Fork Linkage, Models 8HBW30, 8HBE30/40, 8HBC30/40..................................................................................... 7-6 Pull Rod Assembly, Models 8HBW30, 8HBE30, 8HBC30, Up To 60 in. Fork Length.................................................... 7-8 Pull Rod Assembly, Models 8HBE30, 8HBC30, Over 60 in. Fork Length..................................................................... 7-9 Pull Rod Assembly, Models 8HBE40, 8HBC40 ...................................................................................................... 7-10 Load Wheel Assembly, 6K, Models 8HBW30, 8HBE30, 8HBC30........................................................................... 7-12 Load Wheel Assembly, 8K, Models 8HBE40, 8HBC40, Tandem Split Wheel............................................................ 7-14 Entry Roller Installation........................................................................................................................................ 7-16 Entry Slider Installation........................................................................................................................................ 7-17

00715-00130-08, Issued 9/18/2008

7-1

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Mast Fork Attachment Assembly, Models 8HBW30, 8HBE30/40, 8HBC30/40

Fork Attachment Assembly, Models 8HBW30, 8HBE30/40, 8HBC30/40

7

Figure 7-1a: Fork Attachment Assembly, Models 8HBW30, 8HBE30/40, 8HBC30/40

SEE DETAIL C

SEE DETAIL A

12

4

9

SEE DETAIL B

24

1

DETAIL A 9

12

11

28

1067680_B1X, B2X SHT 1 OF 3

7-2

Top of Section

00715-00130-08, Issued 9/18/2008

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Mast Fork Attachment Assembly, Models 8HBW30, 8HBE30/40, 8HBC30/40

Fork Attachment Assembly, Models 8HBW30, 8HBE30/40, 8HBC30/40

7

Figure 7-1b: Fork Attachment Assembly, Models 8HBW30, 8HBE30/40, 8HBC30/40

27

18

25 5

23

22

7

9

12 11

19

26

29

DETAIL B

2

20

21

3

DETAIL C 1067680_B3 SHT 2 OF 3

00715-00130-08, Issued 9/18/2008

Top of Section

7-3

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Mast Fork Attachment Assembly, Models 8HBW30, 8HBE30/40, 8HBC30/40

Fork Attachment Assembly, Models 8HBW30, 8HBE30/40, 8HBC30/40

7

Figure 7-1c: Fork Attachment Assembly, Models 8HBW30, 8HBE30/40, 8HBC30/40

6

30

13 10

16 17

14

1067680_B3X SHT 3 OF 3

7-4

Top of Section

00715-00130-08, Issued 9/18/2008

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Mast Fork Attachment Assembly, Models 8HBW30, 8HBE30/40, 8HBC30/40 List 7-1: Fork Attachment Assembly, Models 8HBW30, 8HBE30/40, 8HBC30/40 FIGURE 7-1 ITEM NO. 1 2 3 4 5 6 7 9 10 11 12 13 14 16

QTY

PART NUMBER

2 00590-46246-71 4 00590-02564-71 4 00590-42108-71 2 00590-00473-71 4 00590-47010-71 2 00590-03496-71 4 00590-00019-71 6 00590-02770-71 4 00590-39687-71 4 00590-02940-71 6 00590-02840-71 4 00590-39705-71 4 00590-42057-71 2 00590-47216-71 2 00590-48229-71 17 2 00590-46229-71 18 2 00590-46240-71 19 2 00590-46232-71 2 00590-46233-71 20 2 00590-47082-71 2 00590-47494-71 21 4 00590-46234-71 22 2 00590-47027-71 23 2 00590-47156-71 2 00590-47480-71 2 00590-47483-71 24 2 00590-46674-71 2 00590-46673-71 25 2 00590-47009-71 2 00590-47757-71 26 2 00590-47023-71 27 2 00590-47024-71 2 00590-47025-71 28 2 00590-46241-71 29 2 00590-42075-71 2 00590-45637-71 30 2 00590-45630-71 A= Fork Length: Less Than = 60 in.

B= Fork Length: More Than = 84 in.

C= 6K D= 8K

00715-00130-08, Issued 9/18/2008

DESCRIPTION Roller Screw Nut Washer, Flat Ring, Retaining Pin, Spiral Fitting, Grease, Straight Screw Screw Washer, Flat Washer, Lock Washer, Lock Pin Weldment, Retainer Pin, Tractor Link Support (Greaseable) Pin, Tractor Link Support (Non-Greaseable) Clevis, Cylinder, Machined Pin, Spiral Shaft Weldment, Truck, Link (Greaseable) Shaft Weldment, Truck, Link (Non-Greaseable) Shaft, Pivot Shaft, Pivot Screw Sleeve, Pin, Eccentric Pin, Eccentric Pin, Eccentric Pin, Eccentric Pipe, Spacer Pipe, Spacer Shaft, Rear Link Shaft, Rear Link Spacer, Bell Crank, 0.38 in.

Spacer, Bell Crank, 0.62 in.

Spacer, Bell Crank, 0.75 in.

Pin, Link Weldment, Front Sleeve, Pin, Eccentric Sleeve, Pin, Eccentric Washer, Flat

Top of Section

USED ON

C D

A, C B, C D D C D C C D D B, C

7-5

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Mast Fork Linkage, Models 8HBW30, 8HBE30/40, 8HBC30/40

Fork Linkage, Models 8HBW30, 8HBE30/40, 8HBC30/40

7

Figure 7-2a: Fork Linkage, Models 8HBW30, 8HBE30/40, 8HBC30/40

14

24

15

20

3 4 22

26

13

24

2

5

27

23

27

26

6

16

17

18

19

1067378_A

7-6

Top of Section

00715-00130-08, Issued 9/18/2008

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Mast Fork Linkage, Models 8HBW30, 8HBE30/40, 8HBC30/40 List 7-2: Fork Linkage, Models 8HBW30, 8HBE30/40, 8HBC30/40 FIGURE 7-2 ITEM NO. 2 3

QTY

PART NUMBER

4 00590-46287-71 2 00590-46247-71 4 00590-46256-71 4 4 00590-46257-71 5 8 00590-46274-71 6 2 00590-47033-71 2 00590-46288-71 2 00590-47218-71 2 00590-46291-71 13 1 00590-47466-71 1 00590-48215-71 1 00590-47481-71 1 00590-48214-71 14 1 00590-47467-71 1 00590-48213-71 1 00590-47482-71 1 00590-48212-71 15 2 00590-47468-71 16 2 00590-40637-71 17 4 00590-47505-71 18 4 00590-02973-71 19 4 00590-45378-71 20 2 00590-42062-71 22 4 00590-05361-71 4 00590-05370-71 23 8 00590-00018-71 24 6 00590-00019-71 26 2 00590-46237-71 2 00590-46253-71 27 3 00590-46244-71 3 00590-46254-71 A= Load Wheel Guard B= 6K C= 8K R= Recommended Spare

00715-00130-08, Issued 9/18/2008

DESCRIPTION Bushing (Greaseable) Bushing (Greaseable) Bushing Bushing (Greaseable) Bushing (Greaseable) Fork Trail, Machined, without Guard Holes Fork Trail, Machined, with Guard Holes Fork Trail, Machined Fork Trail, Machined Bell Crank, Left-Hand (Greaseable) Bell Crank, Left-Hand (Non-Greaseable) Bell Crank, Left-Hand (Greaseable) Bell Crank, Left-Hand (Non-Greaseable) Bell Crank, Right-Hand (Greaseable) Bell Crank, Right-Hand (Non-Greaseable) Bell Crank, Right-Hand (Greaseable) Bell Crank, Right-Hand (Non-Greaseable) Linkage, Top Guard, Wheel, Load Screw Washer, Flat Washer, Lock Bushing Bushing Bushing Fitting, Grease Fitting, Grease, Straight Block, Pivot, Right-Hand Block, Pivot, Right-Hand Block, Pivot, Left-Hand Block, Pivot, Left-Hand

Top of Section

USED ON R, B R, B R, C R, C, B R, C, B B A, B C A, C B B C C B B C C A A A A R, B R, C

B C B C

7-7

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Mast Pull Rod Assembly, Models 8HBW30, 8HBE30, 8HBC30, Up To 60 in. Fork Length

Pull Rod Assembly, Models 8HBW30, 8HBE30, 8HBC30, Up To 60 in. Fork Length

7

Figure 7-3a: Pull Rod Assembly, Models 8HBW30, 8HBE30, 8HBC30, Up To 60 in. Fork Length

1

1073318

List 7-3: Pull Rod Assembly, Models 8HBW30, 8HBE30, 8HBC30, Up To 60 in. Fork Length FIGURE 7-3 ITEM NO. 1

QTY

PART NUMBER

2 00590-47405-71 2 00590-47406-71 2 00590-47407-71 2 00590-47408-71 2 00590-47409-71 2 00590-47410-71 2 00590-47411-71 2 00590-47412-71 2 00590-47413-71 2 00590-47414-71 2 00590-47415-71 2 00590-47416-71 2 00590-47417-71 2 00590-47418-71 2 00590-47419-71 2 00590-47420-71 2 00590-47421-71 A= 9 in. Battery Compartment B= 13 in. Battery Compartment C= Models 8HBC30

7-8

DESCRIPTION Rod, Pull, Machined, 32 in. Fork Length Rod, Pull, Machined, 36 in. Fork Length Rod, Pull, Machined, 42 in. Fork Length Rod, Pull, Machined, 46 in. Fork Length Rod, Pull, Machined, 48 in. Fork Length Rod, Pull, Machined, 60 in. Fork Length Rod, Pull, Machined, 32 in. Fork Length Rod, Pull, Machined, 36 in. Fork Length Rod, Pull, Machined, 42 in. Fork Length Rod, Pull, Machined, 46 in. Fork Length Rod, Pull, Machined, 48 in. Fork Length Rod, Pull, Machined, 60 in. Fork Length Rod, Pull, Machined, 36 in. Fork Length Rod, Pull, Machined, 42 in. Fork Length Rod, Pull, Machined, 46 in. Fork Length Rod, Pull, Machined, 48 in. Fork Length Rod, Pull, Machined, 60 in. Fork Length

Top of Section

USED ON B B B B B B A A A A A A C C C C C

00715-00130-08, Issued 9/18/2008

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Mast Pull Rod Assembly, Models 8HBE30, 8HBC30, Over 60 in. Fork Length

Pull Rod Assembly, Models 8HBE30, 8HBC30, Over 60 in. Fork Length

7

Figure 7-4: Pull Rod Assembly, Models 8HBE30, 8HBC30, Over 60 in. Fork Length

1

1026367

List 7-4: Pull Rod Assembly, Models 8HBE30, 8HBC30, Over 60 in. Fork Length FIGURE 7-4 ITEM NO. 1

QTY

PART NUMBER

2

00590-47237-71

2 2 2 2 A= Model 8HBE30 B= Model 8HBC30

00590-47238-71 00590-47239-71 00590-47242-71 00590-47240-71

00715-00130-08, Issued 9/18/2008

DESCRIPTION

USED ON

Rod, Pull, Machined, 84 in. Fork Length (with two 42 in. pallets) Rod, Pull, Machined, 84 in., 93 in. and 96 in. Fork Lengths Rod, Pull, Machined, 103 in. Fork Length Rod, Pull, Machined, 84 in., 93 in. and 96 in. Fork Lengths Rod, Pull, Machined, 103 in. Fork Length

A

Top of Section

A A B B

7-9

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Mast Pull Rod Assembly, Models 8HBE40, 8HBC40

Pull Rod Assembly, Models 8HBE40, 8HBC40

7

Figure 7-5: Pull Rod Assembly, Models 8HBE40, 8HBC40

1

1026366

List 7-5: Pull Rod Assembly, Models 8HBE40, 8HBC40 FIGURE 7-5 ITEM NO. 1

QTY

PART NUMBER

2 2 2 2 2

00590-47223-71 00590-47224-71 00590-47225-71 00590-47226-71 00590-47227-71

2 2 2 2 2 2 2 2 A= Model 8HBE40 B= Model 8HBC40

00590-47228-71 00590-47229-71 00590-47233-71 00590-47230-71 00590-47232-71 00590-47236-71 00590-47235-71 00590-47231-71

7-10

DESCRIPTION

USED ON

Rod, Pull, Machined, 36 in. Fork Length Rod, Pull, Machined, 42 in. Fork Length Rod, Pull, Machined, 48 in. Fork Length Rod, Pull, Machined, 60 in. Fork Length Rod, Pull, Machined, 84 in. Fork Length (with two 42 in. pallets) Rod, Pull, Machined, 84 in., 93 in. and 96 in. Fork Lengths Rod, Pull, Machined, 103 in. Fork Length Rod, Pull, Machined, 84 in. Extended Fork Length, Australia Rod, Pull, Machined, 120 in. Fork Length Rod, Pull, Machined, 144 in. Fork Length, 3rd pallet Rod, Pull, Machined, 144 in. Fork Length, 2nd pallet Rod, Pull, Machined, 84 in., 93 in. and 96 in. Fork Lengths Rod, Pull, Machined, 103 in. Fork Length

A A A A A

Top of Section

A A A A A A B B

00715-00130-08, Issued 9/18/2008

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Mast Pull Rod Assembly, Models 8HBE40, 8HBC40

This Page Intentionally Blank

00715-00130-08, Issued 9/18/2008

Top of Section

7-11

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Mast Load Wheel Assembly, 6K, Models 8HBW30, 8HBE30, 8HBC30

Load Wheel Assembly, 6K, Models 8HBW30, 8HBE30, 8HBC30

7

Figure 7-6: Load Wheel Assembly, 6K, Models 8HBW30, 8HBE30, 8HBC30

1

2

1

13 15

12

4

7 9 14

6

10 11

16

8

3 5

W1022369_A

7-12

Top of Section

00715-00130-08, Issued 9/18/2008

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Mast Load Wheel Assembly, 6K, Models 8HBW30, 8HBE30, 8HBC30 List 7-6: Load Wheel Assembly, 6K, Models 8HBW30, 8HBE30, 8HBC30 FIGURE 7-6 ITEM NO. 1 2

QTY

PART NUMBER

2 00590-46287-71 1 00590-46288-71 1 00590-47033-71 3 1 00590-00020-71 4 1 00590-40637-71 5 1 00590-43263-71 6 2 00590-03175-71 7 2 00590-02973-71 8 2 00590-46289-71 9 2 00590-45378-71 10 2 00590-00011-71 11 2 00590-00012-71 12 1 00590-00013-71 1 00590-00023-71 1 00590-00025-71 1 00590-42111-71 13 1 00590-01620-71 14 1 00590-00017-71 15 2 00590-00018-71 16 1 00590-00019-71 R= Recommended Spare

00715-00130-08, Issued 9/18/2008

DESCRIPTION Bushing (Greaseable) Fork Trail, Machined, with Guard Holes Fork Trail, Machined, without Guard Holes Shaft, Wheel, Standard Guard, Wheel, Load Shaft, Wheel, Stainless Steel Screw Washer, Flat Washer, Flat Washer, Lock Bearing, Non-Shielded Bearing, Shielded Wheel, Load, Cast Iron Hub, Vulkollan (Neutral) Wheel, Load, Cast Iron Hub, Poly (Black) Wheel, Load, Cast Iron Hub, Poly, Standard (Tan) Wheel, Load, Cast Iron Hub, Poly (Brown) Wheel, Load, Aluminum Hub, Poly (Tan) Pin, Spring Fitting, Grease Fitting, Grease, Straight

Top of Section

USED ON R

R R

R R

7-13

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Mast Load Wheel Assembly, 8K, Models 8HBE40, 8HBC40, Tandem Split Wheel

Load Wheel Assembly, 8K, Models 8HBE40, 8HBC40, Tandem Split Wheel

7

Figure 7-7: Load Wheel Assembly, 8K, Models 8HBE40, 8HBC40, Tandem Split Wheel

8

7

5 7

2 3

4

1 6

7

9

5 6 1

3

2

W1025354_A

7-14

Top of Section

00715-00130-08, Issued 9/18/2008

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Mast Load Wheel Assembly, 8K, Models 8HBE40, 8HBC40, Tandem Split Wheel List 7-7: Load Wheel Assembly, 8K, Models 8HBE40, 8HBC40, Tandem Split Wheel FIGURE 7-7 ITEM NO. 1 2 3 4 5 6

QTY

PART NUMBER

2 00590-46292-71 2 00590-46293-71 2 00590-46294-71 2 00590-00895-71 8 00590-00012-71 4 00590-00894-71 4 00590-00899-71 4 00590-00897-71 4 00590-46369-71 7 AR 00590-00015-71 8 4 00590-00633-71 9 6 00590-00423-71 R= Recommended Spare

00715-00130-08, Issued 9/18/2008

DESCRIPTION Pivot Weldment, Tandem Bushing, Flanged Washer, Felt Shaft, Wheel Bearing, Shielded Load Wheel, Vulkollan (Neutral) Load Wheel, Poly (Tan) Load Wheel, Poly (Black) Load Wheel, Poly (Green) Washer, Flat Pin Fitting, Grease

Top of Section

USED ON R

R

7-15

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Mast Entry Roller Installation

Entry Roller Installation

7

Figure 7-8: Entry Roller Installation

8 6

5 7

4

2

3

1

1024668_C

List 7-8: Entry Roller Installation FIGURE 7-8 ITEM NO.

QTY

PART NUMBER

1 2 3 4 5 6 7 8

1 1 1 1 1 3 3 3

00590-48944-71 00590-01440-71 00590-00191-71 00590-02419-71 00590-00306-71 00590-02420-71 00590-01930-71 00590-00211-71 00590-00212-71

7-16

DESCRIPTION

USED ON

Entry Roller Installation Roller Assembly, Entry (includes items 5 thru 8) Screw Screw Nut Bracket Weldment, Entry Roller Roller Bolt Nut

Top of Section

00715-00130-08, Issued 9/18/2008

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Mast Entry Slider Installation

Entry Slider Installation

7

Figure 7-9: Entry Slider Installation 5

2 4

1878_001

List 7-9: Entry Slider Installation FIGURE 7-9 ITEM NO. 2 4 5

QTY

PART NUMBER

1 2 2

00590-42284-71 00590-05366-71 00590-00110-71

00715-00130-08, Issued 9/18/2008

DESCRIPTION

USED ON

Slider Screw Nut

Top of Section

7-17

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Mast Entry Slider Installation

This Page Intentionally Blank

7-18

Top of Section

00715-00130-08, Issued 9/18/2008

SECTION 8 Options/Kits Battery Gate Interlock ........................................................................................................................................... 8-2 Tow Coupler Installation........................................................................................................................................ 8-5 Hitch Assembly, Optional...................................................................................................................................... 8-9 Storage Tote...................................................................................................................................................... 8-10 Load Backrest Installation .................................................................................................................................... 8-12 Travel Alarm Installation...................................................................................................................................... 8-14 Auxiliary Power Hook-up..................................................................................................................................... 8-15 Tractor Skirt Installation....................................................................................................................................... 8-17 Controller Splash Guard ..................................................................................................................................... 8-18 Coast Installation ............................................................................................................................................... 8-20 Coast Actuator Assembly .................................................................................................................................... 8-23

00715-00130-08, Issued 9/18/2008

8-1

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Options/Kits Battery Gate Interlock

Battery Gate Interlock

8

Figure 8-1: Battery Gate Interlock

5

4

6 7

3

DETAIL A

SEE DETAIL A 2

1

1878_001

8-2

Top of Section

00715-00130-08, Issued 9/18/2008

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Options/Kits Battery Gate Interlock List 8-1: Battery Gate Interlock FIGURE 8-1 QTY PART NUMBER ITEM NO. 1 5 00590-00811-71 2 5 00590-00557-71 3 2 00590-47479-71 4 7 00590-47211-71 5 1 00590-47486-71 6 1 00590-40522-71 R= Recommended Spare

00715-00130-08, Issued 9/18/2008

DESCRIPTION Strap Anchor, Mounting, Plastic Bracket, Sensor Guard, Spiral Wrap Sensor Assembly, Proximity Grommet

Top of Section

USED ON

R

8-3

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Options/Kits Battery Gate Interlock

This Page Intentionally Blank

8-4

Top of Section

00715-00130-08, Issued 9/18/2008

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Options/Kits Tow Coupler Installation

Tow Coupler Installation

8

Figure 8-2a: Tow Coupler Installation

5 2 8 6

3 1

4

W1027788_B1 SHT 1 OF 2

00715-00130-08, Issued 9/18/2008

Top of Section

8-5

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Options/Kits Tow Coupler Installation

Tow Coupler Installation

8

Figure 8-2b: Tow Coupler Installation

5 7

8 6

4

W1027788_B2 SHT 2 OF 2

8-6

Top of Section

00715-00130-08, Issued 9/18/2008

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Options/Kits Tow Coupler Installation List 8-2: Tow Coupler Installation FIGURE 8-2 QTY ITEM NO. 1 1 2 24 3 2 4 4 5 4 6 4 7 1 8 4 A= Latch Coupler B= Pinned Coupler

PART NUMBER 00590-00040-71 00590-47516-71 00590-43977-71 00590-43235-71 00590-04613-71 00590-00038-71 00590-00054-71 00590-00039-71

00715-00130-08, Issued 9/18/2008

DESCRIPTION Coupler Assembly Chain Hook, S Screw Nut Washer, Flat Coupling, Eye and Pin Weldment Washer, Lock

Top of Section

USED ON A A A

B

8-7

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Options/Kits Tow Coupler Installation

This Page Intentionally Blank

8-8

Top of Section

00715-00130-08, Issued 9/18/2008

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Options/Kits Hitch Assembly, Optional

Hitch Assembly, Optional

8

Figure 8-3: Hitch Assembly, Optional

2

4 3 1

1878_001

List 8-3: Hitch Assembly, Optional FIGURE 8-3 ITEM NO. 1 2 3 4 7

QTY

PART NUMBER

8 4 4 2 3

00590-48211-71 00590-47496-71 00590-05150-71 00590-48210-71 00590-48225-71

00715-00130-08, Issued 9/18/2008

DESCRIPTION

USED ON

Screw Nut Washer, Flat Plate Weldment Plate, Specification (Not Shown)

Top of Section

8-9

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Options/Kits Storage Tote

Storage Tote

8

Figure 8-4: Storage Tote 2

9

1

5

6 7 4

3

8

172992

8-10

Top of Section

00715-00130-08, Issued 9/18/2008

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Options/Kits Storage Tote List 8-4: Storage Tote FIGURE 8-4 ITEM NO. 1 2 3 4 5 6 7 8 9

QTY

PART NUMBER

1 4 4 4 1 1 1 1 1

00590-40339-71 00590-02099-71 00590-00110-71 00590-00112-71 00590-40583-71 00590-40457-71 00590-02101-71 00590-02102-71 00590-43248-71

00715-00130-08, Issued 9/18/2008

DESCRIPTION

USED ON

Tray, Tote Screw Nut Washer, Flat Strip, Magnetic Bracket Weldment Bracket Weldment, Left-Hand Bracket Weldment, Right-Hand Clipboard

Top of Section

8-11

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Options/Kits Load Backrest Installation

Load Backrest Installation

8

Figure 8-5: Load Backrest Installation

3

4

9

6

8

7

10

5

850-139-345

8-12

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00715-00130-08, Issued 9/18/2008

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Options/Kits Load Backrest Installation List 8-5: Load Backrest Installation FIGURE 8-5 ITEM NO. 3

QTY

PART NUMBER

1 00590-42266-71 1 00590-43000-71 1 00590-47537-71 4 1 00590-43022-71 1 00590-43024-71 1 00590-47538-71 5 2 00590-40458-71 6 6 00590-02076-71 7 2 00590-40459-71 8 6 00590-02077-71 9 6 00590-00246-71 10 2 00590-00997-71 A= Models 8HBW30, 8HBE30 B= Model 8HBE40

00715-00130-08, Issued 9/18/2008

DESCRIPTION Backrest Weldment, Load, 48 in.

Backrest Weldment, Load, 60 in.

Backrest Weldment, Load, 72 in.

Backrest Weldment, Load, 48 in.

Backrest Weldment, Load, 60 in.

Backrest Weldment, Load, 72 in.

Screw Screw Nut Nut Washer, Lock Washer, Lock

Top of Section

USED ON A A A B B B

8-13

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Options/Kits Travel Alarm Installation

Travel Alarm Installation

8

Figure 8-6: Travel Alarm Installation

5 6 7 1

3

2

ALARM SCHEMATIC 1052042_C1

List 8-6: Travel Alarm Installation FIGURE 8-6 ITEM NO. 1 2 3 4 5 6 7

8-14

QTY

PART NUMBER

1 1 1 AR 2 2 2

00590-46916-71 00590-46297-71 00590-46298-71 00590-00811-71 00590-00105-71 00590-00113-71 00590-00112-71

DESCRIPTION

USED ON

Horn, Alarm Harness, Alarm Resistor Assembly Strap (Not Shown) Screw Washer, Lock Washer, Flat

Top of Section

00715-00130-08, Issued 9/18/2008

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Options/Kits Auxiliary Power Hook-up

Auxiliary Power Hook-up

8

Figure 8-7: Auxiliary Power Hook-up

4

5

2

3

8

9

ACCESSORY POWER HOOKUP FUSED 10 AMPS

B+

1

8

9

6

7

B-

2

1

W1041533_A1

List 8-7: Auxiliary Power Hook-up FIGURE 8-7 QTY PART NUMBER ITEM NO. 1 1 00590-01962-71 2 1 00590-03241-71 3 1 00590-03220-71 4 1 00590-42122-71 5 1 00590-46296-71 6 1 00590-39822-71 7 1 00590-00552-71 8 3 00590-01953-71 9 3 00590-40891-71 R= Recommended Spare

00715-00130-08, Issued 9/18/2008

DESCRIPTION Block, Fuse Strip, Terminal Insulator, Strip, Terminal Decal, 10 amp Decal, 15 amp Fuse, 10 amp (FU4) Fuse, 15 amp (FU3) Screw Washer, Lock

Top of Section

USED ON

R R

8-15

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Options/Kits Auxiliary Power Hook-up

8-16

Top of Section

00715-00130-08, Issued 9/18/2008

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Options/Kits Tractor Skirt Installation

Tractor Skirt Installation

8

Figure 8-8: Tractor Skirt Installation

3

1

6

5

4

2

W850_138_507_B

List 8-8: Tractor Skirt Installation FIGURE 8-8 ITEM NO. 1 2 3 4 5 6

QTY

PART NUMBER

1 1 2 6 6 6

00590-47347-71 00590-47348-71 00590-47349-71 00590-47521-71 00590-02027-71 00590-00473-71

00715-00130-08, Issued 9/18/2008

DESCRIPTION

USED ON

Retainer, Tractor Skirt Retainer, Tractor Skirt Skirt, Rubber Screw Nut Washer, Flat

Top of Section

8-17

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Options/Kits Controller Splash Guard

Controller Splash Guard

8

Figure 8-9: Controller Splash Guard

1 2

7

6 8 3 4

5

1042155-C, 1053953

8-18

Top of Section

00715-00130-08, Issued 9/18/2008

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Options/Kits Controller Splash Guard List 8-9: Controller Splash Guard FIGURE 8-9 ITEM NO. 1 2 3 4 5 6 7 8

QTY

PART NUMBER

1 1 1 1 1 1 3 3

00590-00516-71 00590-47396-71 00590-47397-71 00590-47398-71 00590-47399-71 00590-47400-71 00590-00105-71 00590-47526-71

00715-00130-08, Issued 9/18/2008

DESCRIPTION

USED ON

Plug, Cover Cover Assembly (includes:) Channel, Extruded Channel, Extruded Channel, Extruded Channel, Extruded Screw Clip, Retaining

Top of Section

8-19

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Options/Kits Coast Installation

Coast Installation

8

Figure 8-10a: Coast Installation

11 10 3 12 9

6

5

1

2

W1026958_J2

8-20

Top of Section

00715-00130-08, Issued 9/18/2008

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Options/Kits Coast Installation List 8-10: Coast Installation FIGURE 8-10 ITEM NO. 1 2 3 5 6 9 10 11 12

QTY

PART NUMBER

1 1 1 1 1 1 1 1 1

00590-47523-71 00590-47524-71 00590-00030-71 00590-47402-71 00590-47361-71 00590-47327-71 00590-47454-71 00590-00212-71 00590-01683-71

00715-00130-08, Issued 9/18/2008

DESCRIPTION

USED ON

Screw Screw Nut Actuator Assembly, Coast (See Figure 8-11.)

Spring Assembly, Coast Rod, Connecting, Coast Link, Coast Nut Nut

Top of Section

8-21

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Options/Kits Coast Installation

This Page Intentionally Blank

8-22

Top of Section

00715-00130-08, Issued 9/18/2008

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Options/Kits Coast Actuator Assembly

Coast Actuator Assembly

8

Figure 8-11: Coast Actuator Assembly

7 4

8 2 5

1

1054386

List 8-11: Coast Actuator Assembly FIGURE 8-11 ITEM NO.

QTY

PART NUMBER

1 2 4 5 7 8

1 4 1 1 1 1

00590-47402-71 00590-47525-71 00590-47530-71 00590-47531-71 00590-47532-71 00590-47214-71 00590-47403-71

00715-00130-08, Issued 9/18/2008

DESCRIPTION

USED ON

Actuator Assembly, Coast Screw Ball, 0.25 in. Diameter Plunger, Coast Bracket, Mounting, Coast Actuator, Coast Actuator, Spring, Coast

Top of Section

8-23

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Options/Kits Coast Actuator Assembly

This Page Intentionally Blank

8-24

Top of Section

00715-00130-08, Issued 9/18/2008

APPENDIX A Description

Part No.

Alphabetical Parts Index Page

Actuator Assembly, Coast . . . . . . . . . . . 00590-47402-71 . . 8-21 Actuator Assembly, Coast . . . . . . . . . . . 00590-47402-71 . . 8-23 Actuator, Brake Arm. . . . . . . . . . . . . . . 00590-47386-71 . . 4-13 Actuator, Brake Cable . . . . . . . . . . . . . 00590-47387-71 . . 4-13 Actuator, Coast . . . . . . . . . . . . . . . . . . 00590-47214-71 . . 8-23 Actuator, Hex Shaft . . . . . . . . . . . . . . . 00590-47248-71 . . 3-21 Actuator, Spring, Coast . . . . . . . . . . . . 00590-47403-71 . . 8-23 Adapter, Machined . . . . . . . . . . . . . . . 00590-05342-71 . . . 6-7 Adjuster, Spring. . . . . . . . . . . . . . . . . . 00590-02191-71 . . . 3-3 Anchor, Mounting, Plastic . . . . . . . . . . . 00590-00557-71 . . . 5-7 Anchor, Mounting, Plastic . . . . . . . . . . . 00590-00557-71 . . . 8-3 Arm Assembly, Handle, Models 8HBC30/40 Standard, 8TB50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-48221-71 . . 3-19 Arm Assembly, Handle, Models 8HBC30/40 with Jog .......... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-48228-71 . . 3-19 Arm Assembly, Handle, Models 8HBE30/40 with Coast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-48227-71 . . 3-19 Arm Assembly, Handle, Models 8HBW30, 8HBE30/40 Standard. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-48200-71 . . 3-19 Arm Assembly, Throttle . . . . . . . . . . . . . 00590-47312-71 . . 3-21 Arm, Machined, Model 8HBW30 . . . . . 00590-47533-71 . . 3-19 Arm, Machined, Models 8HBC30/40 Standard and Jog, 8TB50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-48226-71 . . 3-19 Arm, Machined, Models 8HBC30/40, 8TB50 . . . . . . . . . . . . . . with Deadman Brake . . . . . . . . . . . . . . 00590-47536-71 . . 3-19 Arm, Machined, Models 8HBC30/40, 8TB50 . . . . . . . . . . . . . . with Pull Lever Brake . . . . . . . . . . . . . . 00590-47534-71 . . 3-19 Arm, Machined, Models 8HBE30/40 with Coast. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47477-71 . . 3-19 Arm, Machined, Models 8HBE30/40 . . 00590-47476-71 . . 3-19 Arm, Mounting, Wheel. . . . . . . . . . . . . 00590-43213-71 . . 2-11 Arm, Trigger, Jog. . . . . . . . . . . . . . . . . 00590-47478-71 . . 3-13 Axle Assembly (Cold Storage) . . . . . . . . 00590-04771-71 . . 2-15 Axle Assembly (Standard) . . . . . . . . . . . 00590-04770-71 . . 2-15 Axle Weldment, Suspension . . . . . . . . . 00590-46109-71 . . . 2-5 Axle, Gear . . . . . . . . . . . . . . . . . . . . . 00590-47219-71 . . 4-11 Axle, Gear . . . . . . . . . . . . . . . . . . . . . 00590-47219-71 . . . 4-9 Axle, Suspension . . . . . . . . . . . . . . . . . 00590-47427-71 . . . 2-7 Axle, Wheel . . . . . . . . . . . . . . . . . . . . 00590-43225-71 . . 2-11 Backrest Weldment, Load, 48 in.. . . . . . 00590-42266-71 . . 8-13 Backrest Weldment, Load, 48 in.. . . . . . 00590-43022-71 . . 8-13 Backrest Weldment, Load, 60 in.. . . . . . 00590-43000-71 . . 8-13 Backrest Weldment, Load, 60 in.. . . . . . 00590-43024-71 . . 8-13 Backrest Weldment, Load, 72 in.. . . . . . 00590-47537-71 . . 8-13 Backrest Weldment, Load, 72 in.. . . . . . 00590-47538-71 . . 8-13 Ball, 0.25 in. Diameter . . . . . . . . . . . . . 00590-47530-71 . . 8-23 Bar, Bus (M1-1 to FU2-2) . . . . . . . . . . . 00590-47280-71 . . . 5-7 Barrel Weldment, Housing . . . . . . . . . . 00590-42049-71 . . 6-11 Bearing Assembly, Encoder. . . . . . . . . . 00590-47554-71 . . 5-25 Bearing Assembly, Steer . . . . . . . . . . . . 00590-47375-71 . . 4-11 Bearing Assembly, Steer . . . . . . . . . . . . 00590-47375-71 . . . 4-9 Bearing Set . . . . . . . . . . . . . . . . . . . . . 00590-41860-71 . . 4-11 Bearing Set . . . . . . . . . . . . . . . . . . . . . 00590-41860-71 . . . 4-9 Bearing Set . . . . . . . . . . . . . . . . . . . . . 00590-41861-71 . . 4-11 Bearing Set . . . . . . . . . . . . . . . . . . . . . 00590-41861-71 . . . 4-9 Bearing Set . . . . . . . . . . . . . . . . . . . . . 00590-41862-71 . . 4-11 Bearing Set . . . . . . . . . . . . . . . . . . . . . 00590-41862-71 . . . 4-9 Bearing Set . . . . . . . . . . . . . . . . . . . . . 00590-47105-71 . . 4-11

00715-00130-08, Issued 9/18/2008

Description

Part No.

Page

Bearing Set. . . . . . . . . . . . . . . . . . . . . 00590-47105-71 . . . 4-9 Bearing . . . . . . . . . . . . . . . . . . . . . . . 00590-43194-71 . . 5-25 Bearing, Commutator End. . . . . . . . . . . 00590-40636-71 . . . 6-8 Bearing, Cone . . . . . . . . . . . . . . . . . . 00590-39887-71 . . 2-15 Bearing, Cone . . . . . . . . . . . . . . . . . . 00590-41741-71 . . . 2-5 Bearing, Cone . . . . . . . . . . . . . . . . . . 00590-41741-71 . . . 2-7 Bearing, Cone, King Pin . . . . . . . . . . . . 00590-43221-71 . . 2-11 Bearing, Cup . . . . . . . . . . . . . . . . . . . 00590-39886-71 . . 2-15 Bearing, Cup . . . . . . . . . . . . . . . . . . . 00590-41742-71 . . . 2-5 Bearing, Cup . . . . . . . . . . . . . . . . . . . 00590-41742-71 . . . 2-7 Bearing, Cup . . . . . . . . . . . . . . . . . . . 00590-43220-71 . . 2-11 Bearing, Drive End . . . . . . . . . . . . . . . 00590-04736-71 . . . 6-8 Bearing, Handle . . . . . . . . . . . . . . . . . 00590-47246-71 . . 3-21 Bearing, Handle, Left-Hand. . . . . . . . . . 00590-47345-71 . . 3-21 Bearing, Handle, Right-Hand . . . . . . . . 00590-47346-71 . . 3-21 Bearing, Non-Shielded . . . . . . . . . . . . 00590-00011-71 . . 7-13 Bearing, Shielded . . . . . . . . . . . . . . . . 00590-00012-71 . . 2-15 Bearing, Shielded . . . . . . . . . . . . . . . . 00590-00012-71 . . 7-13 Bearing, Shielded . . . . . . . . . . . . . . . . 00590-00012-71 . . 7-15 Bearing, Thrust . . . . . . . . . . . . . . . . . . 00590-39882-71 . . 2-15 Bearing, Thrust . . . . . . . . . . . . . . . . . . 00590-43218-71 . . 2-11 Bearing, Wheel. . . . . . . . . . . . . . . . . . 00590-43215-71 . . 2-11 Bearing, Wheel. . . . . . . . . . . . . . . . . . 00590-48203-71 . . 2-13 Bell Crank, Left-Hand (Greaseable) . . . . 00590-47466-71 . . . 7-7 Bell Crank, Left-Hand (Greaseable) . . . . 00590-47481-71 . . . 7-7 Bell Crank, Left-Hand (Non-Greaseable) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-48214-71 . . . 7-7 Bell Crank, Left-Hand (Non-Greaseable) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-48215-71 . . . 7-7 Bell Crank, Right-Hand (Greaseable) . . . 00590-47467-71 . . . 7-7 Bell Crank, Right-Hand (Greaseable) . . . 00590-47482-71 . . . 7-7 Bell Crank, Right-Hand (Non-Greaseable) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-48212-71 . . . 7-7 Bell Crank, Right-Hand (Non-Greaseable) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-48213-71 . . . 7-7 Bell, End, Brake. . . . . . . . . . . . . . . . . . 00590-47560-71 . . 5-25 Block, Fuse . . . . . . . . . . . . . . . . . . . . . 00590-01962-71 . . . 5-7 Block, Fuse . . . . . . . . . . . . . . . . . . . . . 00590-01962-71 . . 8-15 Block, Fuse, EE . . . . . . . . . . . . . . . . . . 00590-47394-71 . . . 5-7 Block, Pivot, Left-Hand . . . . . . . . . . . . . 00590-46244-71 . . . 7-7 Block, Pivot, Left-Hand . . . . . . . . . . . . . 00590-46254-71 . . . 7-7 Block, Pivot, Right-Hand . . . . . . . . . . . . 00590-46237-71 . . . 7-7 Block, Pivot, Right-Hand . . . . . . . . . . . . 00590-46253-71 . . . 7-7 Block, Torsion . . . . . . . . . . . . . . . . . . . 00590-43212-71 . . 2-11 Board, Terminal . . . . . . . . . . . . . . . . . 00590-47543-71 . . 5-25 Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-00211-71 . . 7-16 Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-04874-71 . . 4-15 Bolt, Assembly . . . . . . . . . . . . . . . . . . 00590-43226-71 . . 2-11 Bolt, Assembly . . . . . . . . . . . . . . . . . . 00590-43230-71 . . 2-11 Bolt, Drive Tire . . . . . . . . . . . . . . . . . . 00590-03552-71 . . . 4-7 Bolt, Through . . . . . . . . . . . . . . . . . . . 00590-40714-71 . . . 6-8 Bracket Weldment . . . . . . . . . . . . . . . . 00590-40457-71 . . 8-11 Bracket Weldment . . . . . . . . . . . . . . . . 00590-47579-71 . . . 4-3 Bracket Weldment, Entry Roller . . . . . . . 00590-02420-71 . . 7-16 Bracket Weldment, Left-Hand . . . . . . . . 00590-02101-71 . . 8-11 Bracket Weldment, Right-Hand . . . . . . . 00590-02102-71 . . 8-11 Bracket. . . . . . . . . . . . . . . . . . . . . . . . 00590-43151-71 . . 5-13 Bracket. . . . . . . . . . . . . . . . . . . . . . . . 00590-47373-71 . . 2-24

A-1

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Alphabetical Parts Index

Description

Part No.

Page

Bracket . . . . . . . . . . . . . . . . . . . . . . . 00590-47381-71. . 4-13 Bracket . . . . . . . . . . . . . . . . . . . . . . . 00590-47428-71. . . 3-7 Bracket, Angle . . . . . . . . . . . . . . . . . . 00590-43987-71. . . 4-7 Bracket, Connector . . . . . . . . . . . . . . . 00590-47287-71. . . 3-3 Bracket, Connector . . . . . . . . . . . . . . . 00590-47287-71. . . 3-5 Bracket, Connector . . . . . . . . . . . . . . . 00590-47287-71. . . 3-7 Bracket, Mounting, Coast. . . . . . . . . . . 00590-47532-71. . 8-23 Bracket, Sensor . . . . . . . . . . . . . . . . . . 00590-47479-71. . . 8-3 Bracket, Switch . . . . . . . . . . . . . . . . . . 00590-47274-71. . . 4-5 Bracket, Switch, Lift . . . . . . . . . . . . . . . 00590-47286-71. . . 5-8 Brake Assembly . . . . . . . . . . . . . . . . . 00590-00384-71. . 4-14 Brake Assembly . . . . . . . . . . . . . . . . . 00590-00384-71. . . 4-3 Brake Assembly . . . . . . . . . . . . . . . . . 00590-40482-71. . . 4-5 Brake Assembly, Models 8HBC30/40, 8TB50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-40482-71. . 4-15 Brush Set (Holder and Springs) . . . . . . . 00590-05339-71. . . 6-8 Bumper, Handle . . . . . . . . . . . . . . . . . 00590-02176-71. . . 3-3 Bumper, Handle . . . . . . . . . . . . . . . . . 00590-42019-71. . . 3-7 Bushing (Greaseable) . . . . . . . . . . . . . 00590-46247-71. . . 7-7 Bushing (Greaseable) . . . . . . . . . . . . . 00590-46257-71. . . 7-7 Bushing (Greaseable) . . . . . . . . . . . . . 00590-46274-71. . . 7-7 Bushing (Greaseable) . . . . . . . . . . . . . 00590-46287-71. . 7-13 Bushing (Greaseable) . . . . . . . . . . . . . 00590-46287-71. . . 7-7 Bushing . . . . . . . . . . . . . . . . . . . . . . . 00590-02177-71. . . 3-3 Bushing . . . . . . . . . . . . . . . . . . . . . . . 00590-05361-71. . . 7-7 Bushing . . . . . . . . . . . . . . . . . . . . . . . 00590-05370-71. . . 7-7 Bushing . . . . . . . . . . . . . . . . . . . . . . . 00590-39896-71. . 2-15 Bushing . . . . . . . . . . . . . . . . . . . . . . . 00590-40476-71. . . 3-3 Bushing . . . . . . . . . . . . . . . . . . . . . . . 00590-40476-71. . . 3-7 Bushing . . . . . . . . . . . . . . . . . . . . . . . 00590-42062-71. . . 7-7 Bushing . . . . . . . . . . . . . . . . . . . . . . . 00590-46256-71. . . 7-7 Bushing, Flanged . . . . . . . . . . . . . . . . 00590-46293-71. . 7-15 Bushing, Machined . . . . . . . . . . . . . . 00590-00234-71. . . 3-3 Bushing, Machined . . . . . . . . . . . . . . 00590-00234-71. . . 3-5 Bushing, Machined . . . . . . . . . . . . . . 00590-00234-71. . . 3-7 Button, Coast/Rabbit . . . . . . . . . . . . . . 00590-47251-71. . 3-17 Button, Coast/Rabbit . . . . . . . . . . . . . . 00590-47350-71. . 3-17 Button, Horn (Rail) . . . . . . . . . . . . . . . . 00590-47340-71. . 5-11 Button, Horn, Left-Hand . . . . . . . . . . . . 00590-47304-71. . 3-17 Button, Horn, Right-Hand . . . . . . . . . . . 00590-47303-71. . 3-17 Button, Lift/Lower (Rail) . . . . . . . . . . . . 00590-47341-71. . 5-11 Button, Lift/Lower Assembly . . . . . . . . . 00590-47309-71. . 3-17 Button, Rabbit, Left-Hand (Rail) . . . . . . . 00590-47339-71. . 5-11 Button, Rabbit, Right-Hand (Rail) . . . . . . 00590-47338-71. . 5-11 Button, Reverser, Models 8HBC30/40, 8TB50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47302-71. . 3-17 Button, Reverser, Models 8HBW30, 8HBE30/40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47054-71. . 3-17 Cable Assembly (B- to MP-2). . . . . . . . . 00590-47539-71. . . 5-8 Cable Assembly (B- to TA(B-)), SB175 . . 00590-47266-71. . 5-19 Cable Assembly (B- to TA(B-)), SB350 . . 00590-47265-71. . 5-19 Cable Assembly (B+ to TP1), SB175 . . . 00590-47264-71. . 5-19 Cable Assembly (B+ to TP1), SB175, EE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47267-71. . 5-19 Cable Assembly (B+ to TP1), SB350 . . . 00590-47263-71. . 5-19 Cable Assembly (B+ to TP1), SB350, EE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47268-71. . 5-19 Cable Assembly (M1-1 to FU2-2), EE . . . 00590-47262-71. . . 5-7 Cable Assembly (M1-2 to B+) . . . . . . . . 00590-47258-71. . . 5-7 Cable Assembly (P1 to FU1-2) . . . . . . . 00590-47540-71. . . 5-8 Cable Assembly (P1 to FU1-2), EE. . . . . 00590-48223-71. . . 5-8

A-2

Description

Part No.

Page

Cable Assembly (TA-U to TM-U) . . . . . . 00590-47259-71 . . 5-7 Cable Assembly (TA-V to TM-V) . . . . . . 00590-47260-71 . . 5-7 Cable Assembly (TA-W to TM-W) . . . . . 00590-47261-71 . . 5-7 Cable Assembly . . . . . . . . . . . . . . . . . 00590-02230-71 . . 3-5 Cable Assembly, Brake . . . . . . . . . . . . 00590-46176-71 . . 4-5 Cable, Brake . . . . . . . . . . . . . . . . . . . 00590-47329-71 . 3-13 Cap, Bearing . . . . . . . . . . . . . . . . . . . 00590-46215-71 . 4-13 Cap, End . . . . . . . . . . . . . . . . . . . . . . 00590-43149-71 . 5-13 Cap, Hub . . . . . . . . . . . . . . . . . . . . . 00590-04762-71 . 2-15 Card Assembly, Control, Model 8HBW30 ................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47376-71 . 3-17 Card Assembly, Control, Models 8HBC30/40, 8TB50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47378-71 . 3-17 Card Assembly, Control, Models 8HBE30/40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47377-71 . 3-17 Card Assembly, Display . . . . . . . . . . . 00590-47311-71 . 3-17 Caster Assembly, with Springs (Heavy Duty). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39661-71 . 2-15 Caster Assembly, with Springs (Heavy Duty). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39661-71 . . 2-9 Caster Assembly, with Springs (Heavy Duty). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-48553-71 . 2-15 Caster Assembly, with Springs (Heavy Duty). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-48553-71 . . 2-9 Caster Assembly, without Springs (Larcaster) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-43168-71 . 2-11 Caster Assembly, without Springs (Larcaster) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-43168-71 . . 2-9 Caster Assembly, without Springs (Superior) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-48060-71 . 2-13 Caster Assembly, without Springs (Superior) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-48060-71 . . 2-9 Chain . . . . . . . . . . . . . . . . . . . . . . . . 00590-47516-71 . . 8-7 Channel, Extruded . . . . . . . . . . . . . . . 00590-47397-71 . 8-19 Channel, Extruded . . . . . . . . . . . . . . . 00590-47398-71 . 8-19 Channel, Extruded . . . . . . . . . . . . . . . 00590-47399-71 . 8-19 Channel, Extruded . . . . . . . . . . . . . . . 00590-47400-71 . 8-19 Clamp . . . . . . . . . . . . . . . . . . . . . . . . 00590-47318-71 . 3-17 Clamp . . . . . . . . . . . . . . . . . . . . . . . . 00590-47528-71 . . 5-7 Clamp . . . . . . . . . . . . . . . . . . . . . . . . 00590-47551-71 . 5-25 Clevis, Cast . . . . . . . . . . . . . . . . . . . . 00590-47221-71 . . 4-3 Clevis, Cylinder, Machined . . . . . . . . . 00590-46229-71 . . 7-5 Clip . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47106-71 . 4-14 Clip . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47106-71 . 4-15 Clip, Retaining . . . . . . . . . . . . . . . . . . 00590-47526-71 . 8-19 Clipboard . . . . . . . . . . . . . . . . . . . . . 00590-43248-71 . 8-11 Coil and Frame Assembly . . . . . . . . . . 00590-43147-71 . 5-13 Coil, 24 Volt . . . . . . . . . . . . . . . . . . . 00590-04559-71 . . 6-7 Connector, Battery, SB175 (Gray) . . . . 00590-40800-71 . 5-19 Connector, Battery, SB175 (Red) . . . . . 00590-40416-71 . 5-19 Connector, Battery, SB350 (Red) . . . . . 00590-05126-71 . 5-19 Connector, O-Ring Boss, Male . . . . . . . 00590-00275-71 . . 6-3 Console . . . . . . . . . . . . . . . . . . . . . . . 00590-47455-71 . 2-23 Console . . . . . . . . . . . . . . . . . . . . . . . 00590-47456-71 . 2-23 Contact Assembly, Fixed . . . . . . . . . . . 00590-43142-71 . 5-13 Contact Assembly, Moving . . . . . . . . . 00590-43143-71 . 5-13 Contactor Assembly, EE. . . . . . . . . . . . 00590-47393-71 . 5-13 Contactor Assembly, Main . . . . . . . . . . 00590-47371-71 . . 5-7 Contactor Assembly, Main, EE . . . . . . . 00590-47393-71 . . 5-7 Contactor Assembly, Standard . . . . . . . 00590-47371-71 . 5-13

Top of Section

00715-00130-08, Issued 9/18/2008

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Alphabetical Parts Index

Description

Part No.

Page

Control Head Assembly, Models 8HBC30/40 Standard, 8TB50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47370-71 . . 3-17 Control Head Assembly, Models 8HBC30/40 with Jog. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47367-71 . . 3-17 Control Head Assembly, Models 8HBE30/40 with Coast Only. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47369-71 . . 3-17 Control Head Assembly, Models 8HBW30, 8HBE30/40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47366-71 . . 3-17 Coupler Assembly . . . . . . . . . . . . . . . . 00590-00040-71 . . . 8-7 Coupling . . . . . . . . . . . . . . . . . . . . . . 00590-05344-71 . . . 6-7 Coupling, Eye and Pin Weldment . . . . . 00590-00054-71 . . . 8-7 Cover Assembly. . . . . . . . . . . . . . . . . . 00590-47396-71 . . 8-19 Cover . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47474-71 . . 2-23 Cover . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47475-71 . . 2-23 Cover, Brake . . . . . . . . . . . . . . . . . . . . 00590-47389-71 . . 4-13 Cover, Brake . . . . . . . . . . . . . . . . . . . . 00590-47390-71 . . 4-13 Cover, Center . . . . . . . . . . . . . . . . . . . 00590-47462-71 . . 2-23 Cover, Dipstick . . . . . . . . . . . . . . . . . . 00590-47288-71 . . . 4-7 Cover, Handle. . . . . . . . . . . . . . . . . . . 00590-47295-71 . . 3-13 Cover, Handle. . . . . . . . . . . . . . . . . . . 00590-47296-71 . . 3-13 Cover, Handle. . . . . . . . . . . . . . . . . . . 00590-47423-71 . . 3-13 Cover, Hood . . . . . . . . . . . . . . . . . . . . 00590-47316-71 . . 3-13 Cover, Support, Left-Hand . . . . . . . . . . . 00590-47359-71 . . 2-23 Cover, Support, Right-Hand . . . . . . . . . 00590-47360-71 . . 2-23 Cover, Top . . . . . . . . . . . . . . . . . . . . . 00590-43144-71 . . 5-13 Cover, Top, EE . . . . . . . . . . . . . . . . . . 00590-48255-71 . . 5-13 Cylinder Assembly . . . . . . . . . . . . . . . . 00590-47212-71 . . . 6-3 Cylinder, Lift . . . . . . . . . . . . . . . . . . . . 00590-47212-71 . . 6-11 Decal, 10 amp . . . . . . . . . . . . . . . . . . 00590-42122-71 . . 8-15 Decal, 15 amp . . . . . . . . . . . . . . . . . . 00590-46296-71 . . 8-15 Decal, 2-Position . . . . . . . . . . . . . . . . . 00590-47354-71 . . 2-23 Decal, 2-Position . . . . . . . . . . . . . . . . . 00590-47354-71 . . 5-17 Decal, 3-Position . . . . . . . . . . . . . . . . . 00590-47353-71 . . 2-23 Decal, 3-Position . . . . . . . . . . . . . . . . . 00590-47353-71 . . 5-17 Decal, AC. . . . . . . . . . . . . . . . . . . . . . 00590-48253-71 . . 2-23 Decal, Brakes . . . . . . . . . . . . . . . . . . . 00590-47065-71 . . 2-23 Decal, Caution, Coast . . . . . . . . . . . . . 00590-47088-71 . . 2-23 Decal, Coast . . . . . . . . . . . . . . . . . . . . 00590-47096-71 . . 2-23 Decal, Cold Storage Hydraulic Fluid . . . 00590-47750-71 . . . 6-3 Decal, E . . . . . . . . . . . . . . . . . . . . . . . 00590-47465-71 . . 2-24 Decal, EE . . . . . . . . . . . . . . . . . . . . . . 00590-44371-71 . . 2-24 Decal, Emergency Disconnect . . . . . . . . 00590-47497-71 . . 2-23 Decal, Instruction, Replacement . . . . . . . 00590-45408-71 . . 2-23 Decal, No Riding. . . . . . . . . . . . . . . . . 00590-45409-71 . . 2-23 Decal, Specifications, Torque . . . . . . . . 00590-01272-71 . . 2-23 Decal, Toyota Logo . . . . . . . . . . . . . . . 00590-04497-71 . . 2-23 Decal, Warning. . . . . . . . . . . . . . . . . . 00590-47066-71 . . 2-23 Decal, Warning. . . . . . . . . . . . . . . . . . 00590-47067-71 . . 2-23 Decal, Warning. . . . . . . . . . . . . . . . . . 00590-47068-71 . . 2-23 Decal, Warning. . . . . . . . . . . . . . . . . . 00590-47069-71 . . 2-23 Decal, Warning, Charger . . . . . . . . . . . 00590-47064-71 . . 2-23 Decal, Warning, Tow Tractor . . . . . . . . 00590-47070-71 . . 2-23 Disc . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-00240-71 . . . 3-7 Disc . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47548-71 . . 5-25 Drum, Brake . . . . . . . . . . . . . . . . . . . . 00590-00439-71 . . . 4-3 Drum, Brake . . . . . . . . . . . . . . . . . . . . 00590-00439-71 . . . 4-5 Drum, Brake, Cold Storage . . . . . . . . . . 00590-00441-71 . . . 4-3 Drum, Brake, Cold Storage . . . . . . . . . . 00590-00441-71 . . . 4-5 Elbow, 45 Degree . . . . . . . . . . . . . . . . 00590-05334-71 . . . 6-3 Elbow, 90 Degree . . . . . . . . . . . . . . . . 00590-42041-71 . . . 6-3 Elbow, Male, 90 Degree . . . . . . . . . . . 00590-00272-71 . . . 6-3

00715-00130-08, Issued 9/18/2008

Description

Part No.

Page

Elbow, Swivel, 90 Degree . . . . . . . . . . 00590-00274-71 . . . 6-3 Enclosure . . . . . . . . . . . . . . . . . . . . . . 00590-47555-71 . . 5-25 Enclosure, Fuse, EE . . . . . . . . . . . . . . . 00590-47395-71 . . . 5-8 Enclosure, Fuse, EE . . . . . . . . . . . . . . . 00590-48222-71 . . . 5-8 End Shield, Drive. . . . . . . . . . . . . . . . . 00590-47550-71 . . 5-25 Entry Roller Installation . . . . . . . . . . . . . 00590-48944-71 . . 7-16 Fitting, Grease . . . . . . . . . . . . . . . . . . 00590-00423-71 . . 7-15 Fitting, Grease . . . . . . . . . . . . . . . . . . 00590-00018-71 . . 7-13 Fitting, Grease . . . . . . . . . . . . . . . . . . 00590-00018-71 . . . 7-7 Fitting, Grease . . . . . . . . . . . . . . . . . . 00590-41743-71 . . . 2-5 Fitting, Grease . . . . . . . . . . . . . . . . . . 00590-41743-71 . . . 2-7 Fitting, Grease . . . . . . . . . . . . . . . . . . 00590-43227-71 . . 2-11 Fitting, Grease, Axle . . . . . . . . . . . . . . 00590-39902-71 . . 2-15 Fitting, Grease, Straight . . . . . . . . . . . . 00590-00019-71 . . 7-13 Fitting, Grease, Straight . . . . . . . . . . . . 00590-00019-71 . . . 7-5 Fitting, Grease, Straight . . . . . . . . . . . . 00590-00019-71 . . . 7-7 Fitting, Grease, Yoke . . . . . . . . . . . . . . 00590-42237-71 . . 2-15 Fitting, Hydraulic . . . . . . . . . . . . . . . . . 00590-00276-71 . . . 6-3 Fitting, Hydraulic . . . . . . . . . . . . . . . . . 00590-00276-71 . . . 6-7 Foil, Heatsink . . . . . . . . . . . . . . . . . . . 00590-47334-71 . . 5-21 Fork Trail, Machined . . . . . . . . . . . . . . 00590-46291-71 . . . 7-7 Fork Trail, Machined . . . . . . . . . . . . . . 00590-47218-71 . . . 7-7 Fork Trail, Machined, with Guard Holes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-46288-71 . . 7-13 Fork Trail, Machined, with Guard Holes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-46288-71 . . . 7-7 Fork Trail, Machined, without Guard Holes .................. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47033-71 . . 7-13 Fork Trail, Machined, without Guard Holes .................. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47033-71 . . . 7-7 Frame Weldment, Battery Roller . . . . . . 00590-40353-71 . . 2-27 Frame Weldment, Battery Roller . . . . . . 00590-40354-71 . . 2-27 Frame Weldment, Battery Roller . . . . . . 00590-40470-71 . . 2-27 Frame, Complete . . . . . . . . . . . . . . . . . 00590-47542-71 . . 5-25 Fuse, 10 amp (FU4) . . . . . . . . . . . . . . . 00590-39822-71 . . 8-15 Fuse, 15 amp (FU3) . . . . . . . . . . . . . . . 00590-00552-71 . . . 5-7 Fuse, 15 amp (FU3) . . . . . . . . . . . . . . . 00590-00552-71 . . 8-15 Fuse, 150 amp (FU1) . . . . . . . . . . . . . . 00590-02431-71 . . . 5-8 Fuse, 250 amp (FU2) . . . . . . . . . . . . . . 00590-02432-71 . . . 5-7 Gasket . . . . . . . . . . . . . . . . . . . . . . . . 00590-47095-71 . . 3-17 Gasket, Display. . . . . . . . . . . . . . . . . . 00590-47306-71 . . 3-17 Gasket, Transmission . . . . . . . . . . . . . . 00590-47276-71 . . . 4-7 Gasket, Transmission . . . . . . . . . . . . . . 00590-47441-71 . . 4-11 Gate, Battery . . . . . . . . . . . . . . . . . . . 00590-41799-71 . . 2-27 Gate, Battery . . . . . . . . . . . . . . . . . . . 00590-41800-71 . . 2-27 Gate, Battery . . . . . . . . . . . . . . . . . . . 00590-41801-71 . . 2-27 Gate, Battery . . . . . . . . . . . . . . . . . . . 00590-42009-71 . . 2-27 Gear and Pinion Set, Spiral . . . . . . . . . 00590-39767-71 . . 4-11 Gear and Pinion Set, Spiral . . . . . . . . . 00590-39767-71 . . . 4-9 Gear, Helical . . . . . . . . . . . . . . . . . . . 00590-02919-71 . . . 4-9 Gear, Helical . . . . . . . . . . . . . . . . . . . 00590-47244-71 . . 4-11 Gear, Pinion, Helical . . . . . . . . . . . . . . 00590-47243-71 . . 4-11 Gear, Pinion, Helical, Models 8HBC30/40, 8TB50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47243-71 . . . 4-7 Gear, Pinion, Helical, Models 8HBW30, 8HBE30/40 .......... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47272-71 . . . 4-7 Gland, Machined . . . . . . . . . . . . . . . . 00590-43162-71 . . 6-11 Glass, Display. . . . . . . . . . . . . . . . . . . 00590-47307-71 . . 3-17 Grip, Handle, Gray . . . . . . . . . . . . . . . 00590-48209-71 . . 3-13 Grommet . . . . . . . . . . . . . . . . . . . . . . 00590-40522-71 . . . 8-3 Grommet . . . . . . . . . . . . . . . . . . . . . . 00590-47319-71 . . 3-17

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A-3

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Alphabetical Parts Index

Description

Part No.

Page

Grommet . . . . . . . . . . . . . . . . . . . . . . 00590-48194-71. . 3-17 Guard, Cable . . . . . . . . . . . . . . . . . . . 00590-47285-71. . . 3-5 Guard, Cable . . . . . . . . . . . . . . . . . . . 00590-47285-71. . . 3-7 Guard, Cable . . . . . . . . . . . . . . . . . . . 00590-47452-71. . . 3-3 Guard, Spiral Wrap . . . . . . . . . . . . . . 00590-47211-71. . . 8-3 Guard, Spring . . . . . . . . . . . . . . . . . . 00590-42018-71. . . 3-7 Guard, Wheel, Load . . . . . . . . . . . . . . 00590-40637-71. . 7-13 Guard, Wheel, Load . . . . . . . . . . . . . . 00590-40637-71. . . 7-7 Guide, Cable . . . . . . . . . . . . . . . . . . . 00590-47308-71. . 3-17 Guide, Spring Seat . . . . . . . . . . . . . . 00590-46117-71. . . 3-3 Handle Assembly, Brake . . . . . . . . . . . 00590-47379-71. . 3-13 Handle Assembly, Brake, Models 8HBC30/40, 8TB50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47379-71. . 4-13 Handle, Machined, Models 8HBC30/40, 8TB50 . . . . . . . . . . . . with Pull Lever Brake and Jog . . . . . . . . 00590-47255-71. . 3-19 Handle, Machined, Models 8HBC30/40,. . . . . . . . . . . . . . . . . .

8TB50 with Pull Lever Brake . . . . . . . . . 00590-47254-71. . 3-19 Handle, Machined, Models 8HBE30/40 with Jog ............. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47253-71. . 3-19 Handle, Machined, Models 8HBW30, 8HBE30/40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47252-71. . 3-19 Harness Assembly, with Coast (J10 to SW18 and SOL2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47269-71. . . 5-8 Harness, Alarm . . . . . . . . . . . . . . . . . . 00590-46297-71. . 8-14 Harness, Grab Rail . . . . . . . . . . . . . . . 00590-47335-71. . 5-11 Harness, Horn . . . . . . . . . . . . . . . . . . 00590-40588-71. . 5-15 Harness, Jog, Models 8HBC30/40 with Jog. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47257-71. . 3-17 Harness, Jog, Models 8HBE30/40 with Coast Only. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-48195-71. . 3-17 Harness, Lift-Limit Override . . . . . . . . . . 00590-47333-71. . . 5-8 Harness, Main . . . . . . . . . . . . . . . . . . 00590-47491-71. . . 5-7 Harness, Stem. . . . . . . . . . . . . . . . . . . 00590-47343-71. . 3-13 Harness, Stem. . . . . . . . . . . . . . . . . . . 00590-47344-71. . 3-13 Hinge Assembly, Pin (Cold Storage) . . . 00590-04769-71. . 2-15 Hinge Assembly, Pin (Standard) . . . . . . 00590-39897-71. . 2-15 Hook, S . . . . . . . . . . . . . . . . . . . . . . . 00590-43977-71. . . 8-7 Horn, 24 Volt . . . . . . . . . . . . . . . . . . . 00590-43209-71. . 5-15 Horn, Alarm . . . . . . . . . . . . . . . . . . . . 00590-46916-71. . 8-14 Hose Assembly . . . . . . . . . . . . . . . . . 00590-47747-71. . . 6-3 Hose Assembly . . . . . . . . . . . . . . . . . 00590-47748-71. . . 6-3 Housing . . . . . . . . . . . . . . . . . . . . . . . 00590-43169-71. . 2-11 Housing . . . . . . . . . . . . . . . . . . . . . . . 00590-47275-71. . 4-11 Housing . . . . . . . . . . . . . . . . . . . . . . . 00590-47425-71. . 4-11 Housing, Brake Machined . . . . . . . . . . 00590-47391-71. . 4-13 Housing, Control, Lower . . . . . . . . . . . 00590-47256-71. . 3-13 Housing, Control, Upper . . . . . . . . . . . 00590-47249-71. . 3-17 Housing, Gear, Lower . . . . . . . . . . . . . 00590-47438-71. . . 4-9 Housing, Gear, Upper . . . . . . . . . . . . . 00590-47439-71. . . 4-9 Housing, Handle, Inner . . . . . . . . . . . . 00590-47305-71. . 3-17 Hub. . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39631-71. . 4-16 Hub. . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47431-71. . 4-16 Insulator . . . . . . . . . . . . . . . . . . . . . . . 00590-47207-71. . 5-21 Insulator, Strip, Terminal . . . . . . . . . . . 00590-03220-71. . 8-15 Joint, Swivel . . . . . . . . . . . . . . . . . . . . 00590-43266-71. . . 3-3 Joint, Swivel . . . . . . . . . . . . . . . . . . . . 00590-43266-71. . . 3-7 Jumper (J10-1 and J10-2) . . . . . . . . . . . 00590-47297-71. . . 5-8 Jumper (J10-1 and J10-5) . . . . . . . . . . . 00590-47351-71. . . 5-8 Jumper (P4-4 and P4-5) . . . . . . . . . . . . 00590-47352-71. . . 5-8 Key . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-00391-71. . . 4-3 Key . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-00391-71. . . 4-5

A-4

Description

Part No.

Page

Key . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-04577-71 . 5-17 Key . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-04577-71 . 5-17 Key . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-04577-71 . 5-17 Key . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-04577-71 . 5-17 Key, Programming . . . . . . . . . . . . . . . 00590-47495-71 . 5-22 Key, Woodruff . . . . . . . . . . . . . . . . . . 00590-03088-71 . . 4-7 Kit Assembly, Motor Controller . . . . . . . 00590-47342-71 . 5-21 Kit, Axle, Greaseable . . . . . . . . . . . . . 00590-48202-71 . 2-13 Kit, Battery Roller, Installation . . . . . . . 00590-40462-71 . 2-27 Kit, Battery Roller, Installation . . . . . . . 00590-40463-71 . 2-27 Kit, Battery Roller, Installation . . . . . . . 00590-40464-71 . 2-27 Kit, Battery Roller, Installation . . . . . . . . 00590-40341-71 . 2-27 Kit, Cam . . . . . . . . . . . . . . . . . . . . . . 00590-47106-71 . 4-14 Kit, Cam . . . . . . . . . . . . . . . . . . . . . . 00590-47106-71 . 4-15 Kit, Elbow with Vent Plug . . . . . . . . . . . 00590-47011-71 . . 6-7 Kit, Housing . . . . . . . . . . . . . . . . . . . . 00590-48207-71 . 2-13 Kit, Reservoir with Tubes . . . . . . . . . . . 00590-42133-71 . . 6-7 Kit, Seal . . . . . . . . . . . . . . . . . . . . . . 00590-43164-71 . 6-11 Kit, Seal. . . . . . . . . . . . . . . . . . . . . . . 00590-05345-71 . . 6-8 Kit, Shoulder Bolt . . . . . . . . . . . . . . . . 00590-48201-71 . 2-13 Kit, Suspension . . . . . . . . . . . . . . . . . . 00590-47587-71 . . 2-7 Kit, Switch, Start Service . . . . . . . . . . . 00590-47153-71 . . 6-7 Kit, Tip Contactor . . . . . . . . . . . . . . . . 00590-43148-71 . 5-13 Kit, Wheel, Caster . . . . . . . . . . . . . . . 00590-48206-71 . 2-13 Lever . . . . . . . . . . . . . . . . . . . . . . . . 00590-04870-71 . 4-14 Lever Assembly, Brake Bushing . . . . . . . 00590-47464-71 . . 3-3 Lever Assembly, Brake. . . . . . . . . . . . . 00590-47429-71 . . 3-7 Lever, Brake, Left-Hand . . . . . . . . . . . . 00590-47383-71 . 4-13 Lever, Brake, Parking . . . . . . . . . . . . . 00590-47382-71 . 4-13 Lever, Brake, Right-Hand . . . . . . . . . . . 00590-47384-71 . 4-13 Lever, Spline . . . . . . . . . . . . . . . . . . . 00590-04871-71 . 4-15 Lift Pump and Motor Assembly with Metal Tank. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-48220-71 . . 6-7 Lift Pump and Motor Assembly with Metal Tank. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-48220-71 . . 6-3 Lift Pump and Motor Assembly with Plastic Tank. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47084-71 . . 6-7 Lift Pump and Motor Assembly with Plastic Tank. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47084-71 . . 6-3 Link, Brake . . . . . . . . . . . . . . . . . . . . . 00590-47388-71 . 4-13 Link, Coast . . . . . . . . . . . . . . . . . . . . . 00590-47454-71 . 8-21 Link, Suspension . . . . . . . . . . . . . . . . . 00590-42158-71 . . 2-5 Linkage, Top . . . . . . . . . . . . . . . . . . . 00590-47468-71 . . 7-7 Load Wheel, Poly (Black) . . . . . . . . . . . 00590-00897-71 . 7-15 Load Wheel, Poly (Green) . . . . . . . . . . 00590-46369-71 . 7-15 Load Wheel, Poly (Tan) . . . . . . . . . . . . 00590-00899-71 . 7-15 Load Wheel, Vulkollan (Neutral) . . . . . . 00590-00894-71 . 7-15 Locator, Spring . . . . . . . . . . . . . . . . . . 00590-04765-71 . 2-15 Locator, Spring . . . . . . . . . . . . . . . . . . 00590-39894-71 . 2-15 Lock, Brake . . . . . . . . . . . . . . . . . . . . 00590-47404-71 . 4-13 Mat, Platform . . . . . . . . . . . . . . . . . . . 00590-46967-71 . 2-23 Motor, Drive . . . . . . . . . . . . . . . . . . . 00590-47492-71 . . 4-7 Motor, Drive . . . . . . . . . . . . . . . . . . . 00590-47492-71 . 5-25 Motor, Drive . . . . . . . . . . . . . . . . . . . 00590-47493-71 . 5-25 Motor, Drive, EE . . . . . . . . . . . . . . . . . 00590-47493-71 . . 4-7 Mount, Cover . . . . . . . . . . . . . . . . . . . 00590-47330-71 . 2-23 Mount, Handle . . . . . . . . . . . . . . . . . . 00590-46671-71 . . 3-7 Mount, Rubber . . . . . . . . . . . . . . . . . . 00590-42157-71 . . 2-5 Nail, Grip . . . . . . . . . . . . . . . . . . . . . 00590-01265-71 . 2-24 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-00030-71 . . 3-7 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-00030-71 . 5-11

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00715-00130-08, Issued 9/18/2008

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Alphabetical Parts Index

Description

Part No.

Page

Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-00030-71 . . 8-21 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-00110-71 . . 7-17 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-00110-71 . . 8-11 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-00212-71 . . 7-16 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-00212-71 . . 8-21 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-00223-71 . . . 3-3 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-00223-71 . . . 3-7 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-00306-71 . . 7-16 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-00387-71 . . . 4-3 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-00387-71 . . . 4-5 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-00462-71 . . . 5-7 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-00982-71 . . 2-29 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-01683-71 . . 8-21 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-02027-71 . . . 3-3 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-02027-71 . . 8-17 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-02077-71 . . 8-13 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-02992-71 . . . 3-3 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-02992-71 . . . 3-5 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-02992-71 . . . 3-7 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03435-71 . . 3-19 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-04613-71 . . . 8-7 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-04760-71 . . 2-15 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-04873-71 . . 4-15 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-05353-71 . . 6-11 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39846-71 . . . 2-7 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39846-71 . . . 4-7 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-40459-71 . . 8-13 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-40479-71 . . 2-23 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-42012-71 . . 2-27 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-42108-71 . . . 7-5 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47496-71 . . . 8-9 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47545-71 . . 5-25 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47546-71 . . 5-25 Nut, Brass. . . . . . . . . . . . . . . . . . . . . . 00590-47500-71 . . . 5-7 Nut, Clamp . . . . . . . . . . . . . . . . . . . . . 00590-45616-71 . . 4-11 Nut, Clamp . . . . . . . . . . . . . . . . . . . . . 00590-45616-71 . . . 4-9 Nut, Clamp . . . . . . . . . . . . . . . . . . . . . 00590-48148-71 . . 4-11 Nut, Clamp . . . . . . . . . . . . . . . . . . . . . 00590-48148-71 . . . 4-9 Nut, Face . . . . . . . . . . . . . . . . . . . . . . 00590-48230-71 . . 5-17 Nut, Hex, Slotted . . . . . . . . . . . . . . . . . 00590-42004-71 . . . 2-5 Nut, Hex, Slotted . . . . . . . . . . . . . . . . . 00590-42004-71 . . . 2-7 Nut, Jam. . . . . . . . . . . . . . . . . . . . . . . 00590-03177-71 . . 4-11 Nut, Jam. . . . . . . . . . . . . . . . . . . . . . . 00590-03177-71 . . . 4-7 Nut, King Pin . . . . . . . . . . . . . . . . . . . 00590-43223-71 . . 2-11 Nut, Lock . . . . . . . . . . . . . . . . . . . . . . 00590-43228-71 . . 2-11 O-Ring . . . . . . . . . . . . . . . . . . . . . . . . 00590-43219-71 . . 2-11 O-Ring . . . . . . . . . . . . . . . . . . . . . . . . 00590-47541-71 . . 5-25 Pad, Back . . . . . . . . . . . . . . . . . . . . . . 00590-40449-71 . . 2-23 Pad, Floor . . . . . . . . . . . . . . . . . . . . . . 00590-40322-71 . . 2-23 Pad, Floor, Cushioned . . . . . . . . . . . . . 00590-47473-71 . . 2-23 Pad, Guard, Leg . . . . . . . . . . . . . . . . . 00590-01280-71 . . 2-23 Pad, Key (Optional) . . . . . . . . . . . . . . . 00590-47317-71 . . 3-13 Pad, Platform. . . . . . . . . . . . . . . . . . . . 00590-47499-71 . . 2-23 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-00633-71 . . 7-15 Pin Weldment, Retainer . . . . . . . . . . . . 00590-42057-71 . . . 7-5 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-02226-71 . . . 3-5 Pin, Clevis. . . . . . . . . . . . . . . . . . . . . . 00590-00169-71 . . 3-13 Pin, Clevis. . . . . . . . . . . . . . . . . . . . . . 00590-00446-71 . . . 4-3 Pin, Clevis. . . . . . . . . . . . . . . . . . . . . . 00590-03130-71 . . 4-13 Pin, Clevis. . . . . . . . . . . . . . . . . . . . . . 00590-03130-71 . . . 4-5 Pin, Cotter. . . . . . . . . . . . . . . . . . . . . . 00590-00389-71 . . 3-13

00715-00130-08, Issued 9/18/2008

Description

Part No.

Page

Pin, Cotter . . . . . . . . . . . . . . . . . . . . . 00590-00444-71 . . . 4-3 Pin, Cotter . . . . . . . . . . . . . . . . . . . . . 00590-42005-71 . . . 2-5 Pin, Cotter . . . . . . . . . . . . . . . . . . . . . 00590-42005-71 . . . 2-7 Pin, Eccentric . . . . . . . . . . . . . . . . . . . 00590-47156-71 . . . 7-5 Pin, Eccentric . . . . . . . . . . . . . . . . . . . 00590-47480-71 . . . 7-5 Pin, Eccentric . . . . . . . . . . . . . . . . . . . 00590-47483-71 . . . 7-5 Pin, King . . . . . . . . . . . . . . . . . . . . . . 00590-43224-71 . . 2-11 Pin, Link Weldment, Front . . . . . . . . . . . 00590-46241-71 . . . 7-5 Pin, Roll . . . . . . . . . . . . . . . . . . . . . . . 00590-04761-71 . . 2-15 Pin, Roll . . . . . . . . . . . . . . . . . . . . . . . 00590-04772-71 . . 2-15 Pin, Roll . . . . . . . . . . . . . . . . . . . . . . . 00590-47566-71 . . 5-25 Pin, Roll . . . . . . . . . . . . . . . . . . . . . . . 00590-48260-71 . . 5-25 Pin, Spiral . . . . . . . . . . . . . . . . . . . . . 00590-00225-71 . . . 3-3 Pin, Spiral . . . . . . . . . . . . . . . . . . . . . 00590-00225-71 . . . 3-7 Pin, Spiral . . . . . . . . . . . . . . . . . . . . . 00590-01779-71 . . . 3-3 Pin, Spiral . . . . . . . . . . . . . . . . . . . . . 00590-03496-71 . . . 7-5 Pin, Spiral . . . . . . . . . . . . . . . . . . . . . 00590-46240-71 . . . 7-5 Pin, Spring . . . . . . . . . . . . . . . . . . . . . 00590-00017-71 . . 7-13 Pin, Spring . . . . . . . . . . . . . . . . . . . . . 00590-00114-71 . . . 3-7 Pin, Spring . . . . . . . . . . . . . . . . . . . . . 00590-00115-71 . . 4-13 Pin, Spring . . . . . . . . . . . . . . . . . . . . . 00590-00227-71 . . . 3-3 Pin, Spring . . . . . . . . . . . . . . . . . . . . . 00590-00227-71 . . . 3-5 Pin, Spring . . . . . . . . . . . . . . . . . . . . . 00590-46219-71 . . 3-21 Pin, Spring . . . . . . . . . . . . . . . . . . . . . 00590-46219-71 . . 4-13 Pin, Spring . . . . . . . . . . . . . . . . . . . . . 00590-46220-71 . . 4-13 Pin, Spring . . . . . . . . . . . . . . . . . . . . . 00590-46221-71 . . 4-13 Pin, Tractor Link Support (Greaseable) . . 00590-47216-71 . . . 7-5 Pin, Tractor Link Support (Non-Greaseable) .................. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-48229-71 . . . 7-5 Pipe, Spacer . . . . . . . . . . . . . . . . . . . . 00590-00067-71 . . 2-28 Pipe, Spacer . . . . . . . . . . . . . . . . . . . . 00590-05312-71 . . 2-28 Pipe, Spacer . . . . . . . . . . . . . . . . . . . . 00590-42013-71 . . 2-28 Pipe, Spacer . . . . . . . . . . . . . . . . . . . . 00590-42014-71 . . 2-28 Pipe, Spacer . . . . . . . . . . . . . . . . . . . . 00590-46673-71 . . . 7-5 Pipe, Spacer . . . . . . . . . . . . . . . . . . . . 00590-46674-71 . . . 7-5 Piston, Machined. . . . . . . . . . . . . . . . . 00590-42051-71 . . 6-11 Pivot Weldment, Tandem . . . . . . . . . . . 00590-46292-71 . . 7-15 Plate Assembly . . . . . . . . . . . . . . . . . . 00590-04755-71 . . 2-15 Plate Weldment. . . . . . . . . . . . . . . . . . 00590-48210-71 . . . 8-9 Plate . . . . . . . . . . . . . . . . . . . . . . . . . 00590-48216-71 . . 3-19 Plate, Adjusting . . . . . . . . . . . . . . . . . . 00590-43229-71 . . 2-11 Plate, Backing . . . . . . . . . . . . . . . . . . 00590-04523-71 . . 4-14 Plate, Backing . . . . . . . . . . . . . . . . . . 00590-04523-71 . . 4-15 Plate, Base . . . . . . . . . . . . . . . . . . . . . 00590-43211-71 . . 2-11 Plate, Cover . . . . . . . . . . . . . . . . . . . . 00590-47440-71 . . . 4-9 Plate, Cover . . . . . . . . . . . . . . . . . . . . 00590-47444-71 . . 4-11 Plate, Heatsink . . . . . . . . . . . . . . . . . . 00590-47217-71 . . 5-21 Plate, Motor Adapter . . . . . . . . . . . . . . 00590-47326-71 . . . 4-5 Plate, Mounting . . . . . . . . . . . . . . . . . . 00590-47281-71 . . . 5-7 Plate, Specification . . . . . . . . . . . . . . . 00590-48225-71 . . . 8-9 Plate, Switch Bracket . . . . . . . . . . . . . . 00590-47273-71 . . . 4-5 Plate, Symbol, Blank . . . . . . . . . . . . . . 00590-47310-71 . . 3-13 Plate, Symbol, Coast . . . . . . . . . . . . . . 00590-47300-71 . . 3-13 Plate, Symbol, Lift . . . . . . . . . . . . . . . . 00590-47299-71 . . 3-13 Plate, Symbol, Lower . . . . . . . . . . . . . . 00590-47298-71 . . 3-13 Plate, Symbol, Rabbit . . . . . . . . . . . . . . 00590-47301-71 . . 3-13 Plate, Tie, Models 8HBC30/40, 8TB50 with Deadman. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47328-71 . . 3-19 Plate, Tie, Models 8HBC30/40, 8TB50 with Pull Lever Brake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47422-71 . . 3-19 Plate, Tie, Models 8HBE30/40 . . . . . . . 00590-47484-71 . . 3-19

Top of Section

A-5

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Alphabetical Parts Index

Description

Part No.

Page

Plate, Upper . . . . . . . . . . . . . . . . . . . . 00590-43297-71. . 3-13 Plug, Cover . . . . . . . . . . . . . . . . . . . . 00590-00516-71. . 8-19 Plug, Dipstick . . . . . . . . . . . . . . . . . . . 00590-02915-71. . . 4-7 Plug, Magnetic . . . . . . . . . . . . . . . . . . 00590-44518-71. . 4-11 Plug, Magnetic . . . . . . . . . . . . . . . . . . 00590-44518-71. . . 4-9 Plug, Mechanical, 0.38 in.. . . . . . . . . . 00590-02918-71. . . 4-7 Plunger, Coast . . . . . . . . . . . . . . . . . . 00590-47531-71. . 8-23 Pocket, Manual . . . . . . . . . . . . . . . . . . 00590-48208-71. . 2-23 Pump Assembly, Lift . . . . . . . . . . . . . . . 00590-04555-71. . . 6-7 Rail Assembly, Grab, Models 8HBE30/40 .................. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47336-71. . 5-11 Ratchet, Brake . . . . . . . . . . . . . . . . . . 00590-46209-71. . 4-13 Resistor Assembly . . . . . . . . . . . . . . . . 00590-46298-71. . 8-14 Retainer . . . . . . . . . . . . . . . . . . . . . . . 00590-40018-71. . 2-24 Retainer, Spring . . . . . . . . . . . . . . . . . 00590-47313-71. . 3-21 Retainer, Tractor Skirt . . . . . . . . . . . . . 00590-47347-71. . 8-17 Retainer, Tractor Skirt . . . . . . . . . . . . . 00590-47348-71. . 8-17 Ring, Locking . . . . . . . . . . . . . . . . . . . 00590-47564-71. . 5-25 Ring, Push-on Retainer . . . . . . . . . . . . . 00590-00065-71. . 2-28 Ring, Retaining . . . . . . . . . . . . . . . . . . 00590-47010-71. . . 7-5 Ring, Retaining, External . . . . . . . . . . . 00590-05354-71. . 6-11 Ring, Retaining, Internal . . . . . . . . . . . . 00590-05355-71. . 6-11 Rod Weldment, Piston . . . . . . . . . . . . . 00590-42050-71. . 6-11 Rod, Adjusting, Brake . . . . . . . . . . . . . 00590-02188-71. . . 3-3 Rod, Adjusting, Brake . . . . . . . . . . . . . 00590-02188-71. . . 3-7 Rod, Connecting, Coast . . . . . . . . . . . . 00590-47327-71. . 8-21 Rod, Pull, Machined, 103 in. Fork Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47229-71. . 7-10 Rod, Pull, Machined, 103 in. Fork Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47231-71. . 7-10 Rod, Pull, Machined, 103 in. Fork Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47239-71. . . 7-9 Rod, Pull, Machined, 103 in. Fork Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47240-71. . . 7-9 Rod, Pull, Machined, 120 in. Fork Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47230-71. . 7-10 Rod, Pull, Machined, 144 in. Fork Length, 2nd pallet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47236-71. . 7-10 Rod, Pull, Machined, 144 in. Fork Length, 3rd pallet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47232-71. . 7-10 Rod, Pull, Machined, 32 in. Fork Length. 00590-47405-71. . . 7-8 Rod, Pull, Machined, 32 in. Fork Length. 00590-47411-71. . . 7-8 Rod, Pull, Machined, 36 in. Fork Length. 00590-47223-71. . 7-10 Rod, Pull, Machined, 36 in. Fork Length. 00590-47406-71. . . 7-8 Rod, Pull, Machined, 36 in. Fork Length. 00590-47412-71. . . 7-8 Rod, Pull, Machined, 36 in. Fork Length. 00590-47417-71. . . 7-8 Rod, Pull, Machined, 42 in. Fork Length. 00590-47224-71. . 7-10 Rod, Pull, Machined, 42 in. Fork Length. 00590-47407-71. . . 7-8 Rod, Pull, Machined, 42 in. Fork Length. 00590-47413-71. . . 7-8 Rod, Pull, Machined, 42 in. Fork Length. 00590-47418-71. . . 7-8 Rod, Pull, Machined, 46 in. Fork Length. 00590-47408-71. . . 7-8 Rod, Pull, Machined, 46 in. Fork Length. 00590-47414-71. . . 7-8 Rod, Pull, Machined, 46 in. Fork Length. 00590-47419-71. . . 7-8 Rod, Pull, Machined, 48 in. Fork Length. 00590-47225-71. . 7-10 Rod, Pull, Machined, 48 in. Fork Length. 00590-47409-71. . . 7-8 Rod, Pull, Machined, 48 in. Fork Length. 00590-47415-71. . . 7-8 Rod, Pull, Machined, 48 in. Fork Length. 00590-47420-71. . . 7-8 Rod, Pull, Machined, 60 in. Fork Length. 00590-47226-71. . 7-10 Rod, Pull, Machined, 60 in. Fork Length. 00590-47410-71. . . 7-8 Rod, Pull, Machined, 60 in. Fork Length. 00590-47416-71. . . 7-8 Rod, Pull, Machined, 60 in. Fork Length. 00590-47421-71. . . 7-8

A-6

Description

Part No.

Page

Rod, Pull, Machined, 84 in. Extended Fork Length, Australia. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47233-71 . 7-10 Rod, Pull, Machined, 84 in. Fork Length (with two 42 in. pallets). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47227-71 . 7-10 Rod, Pull, Machined, 84 in. Fork Length (with two 42 in. pallets). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47237-71 . . 7-9 Rod, Pull, Machined, 84 in., 93 in. and 96 in. Fork Lengths. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47228-71 . 7-10 Rod, Pull, Machined, 84 in., 93 in. and 96 in. Fork Lengths. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47235-71 . 7-10 Rod, Pull, Machined, 84 in., 93 in. and 96 in. Fork Lengths. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47238-71 . . 7-9 Rod, Pull, Machined, 84 in., 93 in. and 96 in. Fork Lengths. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47242-71 . . 7-9 Roller Assembly . . . . . . . . . . . . . . . . . 00590-05306-71 . 2-27 Roller Assembly . . . . . . . . . . . . . . . . . 00590-39920-71 . 2-27 Roller Assembly . . . . . . . . . . . . . . . . . 00590-40469-71 . 2-27 Roller Assembly . . . . . . . . . . . . . . . . . 00590-42010-71 . 2-27 Roller Assembly, Entry . . . . . . . . . . . . . 00590-01440-71 . 7-16 Roller . . . . . . . . . . . . . . . . . . . . . . . . 00590-00222-71 . . 3-3 Roller . . . . . . . . . . . . . . . . . . . . . . . . 00590-00222-71 . . 3-7 Roller . . . . . . . . . . . . . . . . . . . . . . . . 00590-01930-71 . 7-16 Roller . . . . . . . . . . . . . . . . . . . . . . . . 00590-46246-71 . . 7-5 Roller, Battery. . . . . . . . . . . . . . . . . . . 00590-05311-71 . 2-28 Rotor . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47553-71 . 5-25 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-00268-71 . . 6-3 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-00443-71 . . 4-3 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-01549-71 . . 2-9 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03422-71 . . 6-3 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-00104-71 . 2-23 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-00104-71 . . 5-8 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-00105-71 . 3-13 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-00105-71 . 8-14 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-00105-71 . 8-19 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-00109-71 . . 3-7 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-00191-71 . 7-16 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-00220-71 . . 3-7 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-00221-71 . . 3-7 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-00416-71 . . 4-3 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-00416-71 . . 4-5 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-00542-71 . . 5-7 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-00560-71 . 5-19 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-00561-71 . . 3-3 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-00561-71 . . 3-5 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-00561-71 . . 3-7 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-00561-71 . . 4-5 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-00839-71 . 5-15 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-00913-71 . 2-23 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-00913-71 . . 4-3 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-00913-71 . . 4-5 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-01444-71 . 2-24 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-01953-71 . 8-15 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-02076-71 . 2-29 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-02076-71 . 8-13 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-02099-71 . 2-23 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-02099-71 . 8-11 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-02179-71 . . 3-3 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-02179-71 . . 5-7 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-02192-71 . . 3-3 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-02419-71 . 7-16 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-02563-71 . 2-23

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00715-00130-08, Issued 9/18/2008

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Alphabetical Parts Index

Description

Part No.

Page

Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-02564-71 . . . 7-5 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-02770-71 . . . 7-5 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-02908-71 . . . 2-5 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-02908-71 . . . 2-7 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-02981-71 . . 5-21 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03001-71 . . 4-13 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03022-71 . . 3-13 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03071-71 . . . 3-3 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03071-71 . . . 3-5 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03071-71 . . . 3-7 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03071-71 . . . 4-3 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03071-71 . . . 4-5 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03127-71 . . 4-11 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03127-71 . . . 4-9 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03175-71 . . . 4-7 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03175-71 . . 7-13 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03421-71 . . . 3-3 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03421-71 . . . 3-5 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03421-71 . . . 3-7 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03424-71 . . . 2-5 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03430-71 . . . 4-7 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03628-71 . . 5-21 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-05366-71 . . 7-17 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-39687-71 . . . 7-5 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-39782-71 . . 3-13 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-40458-71 . . 8-13 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-40671-71 . . . 5-7 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-41866-71 . . . 3-7 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-42003-71 . . . 2-5 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-42011-71 . . 2-27 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-42020-71 . . . 3-7 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-42035-71 . . 5-11 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-43234-71 . . . 5-7 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-43235-71 . . . 8-7 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-44437-71 . . 3-19 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-46234-71 . . . 7-5 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-47278-71 . . 4-11 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-47320-71 . . 3-17 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-47321-71 . . 3-17 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-47322-71 . . 3-17 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-47453-71 . . . 4-3 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-47501-71 . . . 4-9 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-47502-71 . . 4-13 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-47503-71 . . . 3-3 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-47503-71 . . . 3-5 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-47503-71 . . . 3-7 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-47503-71 . . . 4-3 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-47503-71 . . . 4-5 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-47504-71 . . 4-13 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-47505-71 . . . 7-7 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-47506-71 . . 3-13 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-47506-71 . . 4-13 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-47507-71 . . 3-19 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-47508-71 . . 3-19 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-47509-71 . . 3-13 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-47517-71 . . 3-17 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-47519-71 . . . 4-5 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-47520-71 . . . 5-7 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-47521-71 . . 8-17 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-47522-71 . . . 3-3 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-47523-71 . . 8-21

00715-00130-08, Issued 9/18/2008

Description

Part No.

Page

Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-47524-71 . . 8-21 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-47525-71 . . 8-23 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-47544-71 . . 5-25 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-47549-71 . . 5-25 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-47552-71 . . 5-25 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-47558-71 . . 5-25 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-47562-71 . . 5-25 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-48196-71 . . 3-13 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-48197-71 . . 3-13 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-48198-71 . . 3-13 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-48199-71 . . 3-13 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-48211-71 . . . 8-9 Screw, Brake Adjuster . . . . . . . . . . . . . 00590-03285-71 . . . 4-3 Screw, Cover, Top. . . . . . . . . . . . . . . . 00590-43145-71 . . 5-13 Screw, Set . . . . . . . . . . . . . . . . . . . . . 00590-00562-71 . . . 5-7 Screw, Set . . . . . . . . . . . . . . . . . . . . . 00590-00562-71 . . . 5-8 Screw, Set . . . . . . . . . . . . . . . . . . . . . 00590-00564-71 . . . 5-7 Screw, Set . . . . . . . . . . . . . . . . . . . . . 00590-00564-71 . . . 5-8 Screw, Set . . . . . . . . . . . . . . . . . . . . . 00590-47510-71 . . 4-13 Screw, Washer . . . . . . . . . . . . . . . . . . 00590-39884-71 . . 2-15 Seal, Felt . . . . . . . . . . . . . . . . . . . . . . 00590-39881-71 . . 2-15 Seal, Oil . . . . . . . . . . . . . . . . . . . . . . 00590-02779-71 . . 4-11 Seal, Oil . . . . . . . . . . . . . . . . . . . . . . 00590-02779-71 . . . 4-9 Seal, Oil . . . . . . . . . . . . . . . . . . . . . . 00590-47556-71 . . 5-25 Seal, O-Ring . . . . . . . . . . . . . . . . . . . . 00590-47277-71 . . 4-11 Seal, O-Ring . . . . . . . . . . . . . . . . . . . . 00590-47277-71 . . . 4-9 Seat. . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47155-71 . . . 6-7 Sensor Assembly, Proximity . . . . . . . . . 00590-47486-71 . . . 8-3 Sensor, Temperature . . . . . . . . . . . . . . 00590-47565-71 . . 5-25 Shaft Weldment, Truck, Link (Greaseable). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-46232-71 . . . 7-5 Shaft Weldment, Truck, Link (Non-Greaseable). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-46233-71 . . . 7-5 Shaft, Bottom Link . . . . . . . . . . . . . . . . 00590-42044-71 . . . 6-3 Shaft, Brake Lever . . . . . . . . . . . . . . . . 00590-45614-71 . . . 3-7 Shaft, Brake Lever . . . . . . . . . . . . . . . . 00590-46670-71 . . . 3-7 Shaft, Brake Lever . . . . . . . . . . . . . . . . 00590-47271-71 . . . 3-3 Shaft, Brake Lever . . . . . . . . . . . . . . . . 00590-47580-71 . . 4-13 Shaft, Cable Actuator. . . . . . . . . . . . . . 00590-47392-71 . . 4-13 Shaft, Flexible . . . . . . . . . . . . . . . . . . . 00590-46195-71 . . 3-21 Shaft, Handle Pivot . . . . . . . . . . . . . . . 00590-02227-71 . . . 3-5 Shaft, Handle Pivot . . . . . . . . . . . . . . . 00590-02252-71 . . . 3-7 Shaft, Handle Pivot . . . . . . . . . . . . . . . 00590-47430-71 . . . 3-3 Shaft, Lock . . . . . . . . . . . . . . . . . . . . . 00590-47380-71 . . 4-13 Shaft, Pivot . . . . . . . . . . . . . . . . . . . . . 00590-02189-71 . . . 3-3 Shaft, Pivot . . . . . . . . . . . . . . . . . . . . . 00590-47082-71 . . . 7-5 Shaft, Pivot . . . . . . . . . . . . . . . . . . . . . 00590-47494-71 . . . 7-5 Shaft, Rear Link . . . . . . . . . . . . . . . . . . 00590-47009-71 . . . 7-5 Shaft, Rear Link . . . . . . . . . . . . . . . . . . 00590-47757-71 . . . 7-5 Shaft, Roller . . . . . . . . . . . . . . . . . . . . 00590-00066-71 . . 2-28 Shaft, Roller . . . . . . . . . . . . . . . . . . . . 00590-00073-71 . . 2-28 Shaft, Roller . . . . . . . . . . . . . . . . . . . . 00590-00079-71 . . 2-28 Shaft, Roller . . . . . . . . . . . . . . . . . . . . 00590-05314-71 . . 2-28 Shaft, Wheel . . . . . . . . . . . . . . . . . . . 00590-00895-71 . . 7-15 Shaft, Wheel, Stainless Steel. . . . . . . . . 00590-43263-71 . . 7-13 Shaft, Wheel, Standard . . . . . . . . . . . . 00590-00020-71 . . 7-13 Shield, Bearing . . . . . . . . . . . . . . . . . . 00590-43222-71 . . 2-11 Shield, Dust . . . . . . . . . . . . . . . . . . . . 00590-43150-71 . . 5-13 Shim . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39770-71 . . 4-11 Shim . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39770-71 . . . 4-9 Shim . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39771-71 . . 4-11

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A-7

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Alphabetical Parts Index

Description

Part No.

Page

Shim . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39771-71. . . 4-9 Shim . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39772-71. . 4-11 Shim . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39772-71. . . 4-9 Shim . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39773-71. . 4-11 Shim . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39773-71. . . 4-9 Shim . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39871-71. . 4-11 Shim . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39871-71. . . 4-9 Shim . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39872-71. . 4-11 Shim . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39872-71. . . 4-9 Shim . . . . . . . . . . . . . . . . . . . . . . . . . 00590-41883-71. . 4-11 Shim . . . . . . . . . . . . . . . . . . . . . . . . . 00590-41883-71. . . 4-9 Shim . . . . . . . . . . . . . . . . . . . . . . . . . 00590-41884-71. . 4-11 Shim . . . . . . . . . . . . . . . . . . . . . . . . . 00590-41884-71. . . 4-9 Shim . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47356-71. . . 4-5 Shim . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47357-71. . . 4-5 Shim . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47358-71. . . 4-5 Shim, Caster. . . . . . . . . . . . . . . . . . . . 00590-39637-71. . . 2-9 Shim, Spacer Slewing . . . . . . . . . . . . . 00590-47451-71. . . 4-3 Shoe Assembly . . . . . . . . . . . . . . . . . 00590-04520-71. . 4-14 Shoe Assembly . . . . . . . . . . . . . . . . . 00590-04520-71. . 4-15 Shroud Assembly . . . . . . . . . . . . . . . . 00590-04766-71. . 2-15 Shunt . . . . . . . . . . . . . . . . . . . . . . . . . 00590-02793-71. . 5-21 Skirt, Rubber. . . . . . . . . . . . . . . . . . . . 00590-47349-71. . 8-17 Sleeve . . . . . . . . . . . . . . . . . . . . . . . . 00590-02626-71. . . 3-7 Sleeve, Expando . . . . . . . . . . . . . . . . . 00590-47511-71. . . 5-7 Sleeve, Expando . . . . . . . . . . . . . . . . . 00590-48224-71. . . 5-8 Sleeve, Pin, Eccentric. . . . . . . . . . . . . . 00590-42075-71. . . 7-5 Sleeve, Pin, Eccentric. . . . . . . . . . . . . . 00590-45637-71. . . 7-5 Sleeve, Pin, Eccentric. . . . . . . . . . . . . . 00590-47027-71. . . 7-5 Slider. . . . . . . . . . . . . . . . . . . . . . . . . 00590-42284-71. . 7-17 Spacer. . . . . . . . . . . . . . . . . . . . . . . . 00590-39660-71. . 4-11 Spacer. . . . . . . . . . . . . . . . . . . . . . . . 00590-39660-71. . . 4-9 Spacer. . . . . . . . . . . . . . . . . . . . . . . . 00590-47213-71. . 6-11 Spacer, Bell Crank, 0.38 in.. . . . . . . . . 00590-47023-71. . . 7-5 Spacer, Bell Crank, 0.62 in.. . . . . . . . . 00590-47024-71. . . 7-5 Spacer, Bell Crank, 0.75 in.. . . . . . . . . 00590-47025-71. . . 7-5 Spacer, Lift Ram . . . . . . . . . . . . . . . . . 00590-42045-71. . . 6-3 Spacer, Spring . . . . . . . . . . . . . . . . . . 00590-00233-71. . . 3-7 Spacer, Wheel . . . . . . . . . . . . . . . . . . 00590-41745-71. . . 2-5 Spacer, Wheel . . . . . . . . . . . . . . . . . . 00590-41745-71. . . 2-7 Spacer, Wheel . . . . . . . . . . . . . . . . . . 00590-42002-71. . . 2-5 Spacer, Wheel . . . . . . . . . . . . . . . . . . 00590-42002-71. . . 2-7 Spacer, Wheel . . . . . . . . . . . . . . . . . . 00590-43216-71. . 2-11 Spring . . . . . . . . . . . . . . . . . . . . . . . 00590-46199-71. . . 4-3 Spring Assembly, Coast . . . . . . . . . . . . 00590-47361-71. . 8-21 Spring, Card . . . . . . . . . . . . . . . . . . . 00590-47315-71. . 3-17 Spring, Compression . . . . . . . . . . . . . . 00590-00138-71. . 3-13 Spring, Compression . . . . . . . . . . . . . . 00590-04801-71. . 2-15 Spring, Compression . . . . . . . . . . . . . . 00590-04802-71. . 2-15 Spring, Compression . . . . . . . . . . . . . . 00590-39892-71. . 2-15 Spring, Compression . . . . . . . . . . . . . . 00590-39893-71. . 2-15 Spring, Compression . . . . . . . . . . . . . . 00590-47314-71. . 3-17 Spring, Compression . . . . . . . . . . . . . . 00590-47362-71. . . 3-3 Spring, Return . . . . . . . . . . . . . . . . . . 00590-04521-71. . 4-14 Spring, Return . . . . . . . . . . . . . . . . . . 00590-04521-71. . 4-15 Spring, Return. . . . . . . . . . . . . . . . . . . 00590-43146-71. . 5-13 Spring, Return, Handle . . . . . . . . . . . . 00590-00229-71. . . 3-7 Spring, Return, Lever . . . . . . . . . . . . . . 00590-00390-71. . . 4-5 Spring, Torsion . . . . . . . . . . . . . . . . . . 00590-46222-71. . 4-13 Spring, Torsion . . . . . . . . . . . . . . . . . . 00590-47363-71. . 3-21 Standoff, Fuse. . . . . . . . . . . . . . . . . . . 00590-01947-71. . . 5-7

A-8

Description

Part No.

Page

Standoff, Fuse . . . . . . . . . . . . . . . . . . 00590-01947-71 . . 5-8 Stop, Throttle . . . . . . . . . . . . . . . . . . . 00590-47355-71 . 3-21 Strap . . . . . . . . . . . . . . . . . . . . . . . . . 00590-00556-71 . . 5-7 Strap . . . . . . . . . . . . . . . . . . . . . . . . . 00590-00811-71 . . 5-7 Strap . . . . . . . . . . . . . . . . . . . . . . . . . 00590-00811-71 . 8-14 Strap . . . . . . . . . . . . . . . . . . . . . . . . . 00590-00811-71 . . 8-3 Strap, Static . . . . . . . . . . . . . . . . . . . . 00590-41469-71 . . 4-7 Strip, Magnetic. . . . . . . . . . . . . . . . . . 00590-40583-71 . 8-11 Strip, Terminal . . . . . . . . . . . . . . . . . . 00590-03241-71 . 8-15 Strip, Terminal . . . . . . . . . . . . . . . . . . 00590-47206-71 . 5-21 Support, Handle . . . . . . . . . . . . . . . . . 00590-47245-71 . . 3-3 Support, Handle . . . . . . . . . . . . . . . . . 00590-47270-71 . . 3-5 Support, Handle, Machined . . . . . . . . . 00590-47325-71 . . 4-5 Support, Handle, Machined . . . . . . . . . 00590-47442-71 . . 4-3 Switch Assembly. . . . . . . . . . . . . . . . . 00590-47463-71 . 5-11 Switch Assembly, Horn . . . . . . . . . . . . 00590-47323-71 . 3-17 Switch Assembly, Jog . . . . . . . . . . . . . 00590-47324-71 . 3-13 Switch Assembly, Proximity . . . . . . . . . 00590-47279-71 . . 4-3 Switch Assembly, Proximity . . . . . . . . . 00590-47279-71 . . 4-5 Switch Assembly, Proximity . . . . . . . . . 00590-47279-71 . . 5-8 Switch, Key, 2-Position . . . . . . . . . . . . 00590-48165-71 . 5-17 Switch, Key, 2-Position, EE (Keyless) . . . 00590-47529-71 . 5-17 Switch, Key, 2-Position, EE . . . . . . . . . . 00590-47215-71 . 5-17 Switch, Key, 3-Position . . . . . . . . . . . . 00590-00532-71 . 5-17 Switch, Key, 3-Position, EE . . . . . . . . . . 00590-47424-71 . 5-17 Switch, Pushbutton . . . . . . . . . . . . . . . 00590-47485-71 . 3-13 Switch, Rotary, 2-Position (Keyless) . . . . 00590-02338-71 . 5-17 Switch, Rotary, 3-Position (Keyless) . . . . 00590-02336-71 . 5-17 Tee, Male Branch . . . . . . . . . . . . . . . . 00590-00271-71 . . 6-3 Tee, Swivel . . . . . . . . . . . . . . . . . . . . 00590-00273-71 . . 6-3 Throttle Assembly, Coast . . . . . . . . . . . 00590-47365-71 . 3-17 Throttle Assembly, Coast . . . . . . . . . . . 00590-47365-71 . 3-21 Throttle Assembly, Standard . . . . . . . . . 00590-47364-71 . 3-17 Throttle Assembly, Standard . . . . . . . . . 00590-47364-71 . 3-21 Tire, Poly, Center Groove, 85 Durometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47515-71 . 4-16 Tire, Poly, Crowned, 85 Durometer . . . . 00590-47472-71 . 4-16 Tire, Poly, Diamond, 85 Durometer . . . . 00590-47447-71 . 4-16 Tire, Poly, Diamond, 85 Durometer . . . . 00590-47513-71 . 4-16 Tire, Poly, Grooved, 85 Durometer . . . . 00590-47446-71 . 4-16 Tire, Poly, Razor Siped, 85 Durometer . 00590-47514-71 . 4-16 Tire, Poly, Siped, 85 Durometer . . . . . . 00590-47448-71 . 4-16 Tire, Poly, Smooth, 83 Durometer . . . . . 00590-47449-71 . 4-16 Tire, Poly, Smooth, 85 Durometer . . . . . 00590-47445-71 . 4-16 Tire, Poly, Smooth, 85 Durometer . . . . . 00590-47512-71 . 4-16 Tire, Poly, Smooth, 93 Durometer . . . . . 00590-47450-71 . 4-16 Tire, Rubber, 6K, Black . . . . . . . . . . . . 00590-47457-71 . 4-16 Tire, Rubber, 6K, Black, Lugged . . . . . . 00590-47459-71 . 4-16 Tire, Rubber, 6K, White. . . . . . . . . . . . 00590-47458-71 . 4-16 Tire, Rubber, 8K, Black . . . . . . . . . . . . 00590-47460-71 . 4-16 Tire, Rubber, 8K, White. . . . . . . . . . . . 00590-47461-71 . 4-16 Tire, Rubber, Lugged, Black . . . . . . . . . 00590-47434-71 . 4-16 Tire, Rubber, Smooth, Black . . . . . . . . . 00590-47432-71 . 4-16 Tire, Rubber, Smooth, Black, Reinforced . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47435-71 . 4-16 Tire, Rubber, Smooth, Non-Marking . . . 00590-47433-71 . 4-16 Tire, Rubber, Smooth, Non-Marking, Reinforced. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47436-71 . 4-16 Transmission, Models 8HBC30/40, 8TB50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47374-71 . 4-11

Top of Section

00715-00130-08, Issued 9/18/2008

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Alphabetical Parts Index

Description

Part No.

Page

Transmission, Models 8HBC30/40, 8TB50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47374-71 . . . 4-7 Transmission, Models 8HBW30, 8HBE30/40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47437-71 . . . 4-9 Transmission, Models 8HBW30, 8HBE30/40 ................ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47437-71 . . . 4-7 Tray, Tote . . . . . . . . . . . . . . . . . . . . . . 00590-40339-71 . . 8-11 Tube, Spacer. . . . . . . . . . . . . . . . . . . . 00590-43214-71 . . 2-11 Tubing, Filter, Polyester. . . . . . . . . . . . . 00590-00261-71 . . . 6-3 Tubing, Filter, Polyester. . . . . . . . . . . . . 00590-00261-71 . . . 6-3 Valve Assembly, Check . . . . . . . . . . . . 00590-05341-71 . . . 6-7 Valve, Control, Flow. . . . . . . . . . . . . . . 00590-04695-71 . . . 6-7 Valve, Relief . . . . . . . . . . . . . . . . . . . . 00590-47154-71 . . . 6-7 Valve, Stem. . . . . . . . . . . . . . . . . . . . . 00590-04554-71 . . . 6-7 Washer . . . . . . . . . . . . . . . . . . . . . . . 00590-04759-71 . . 2-15 Washer . . . . . . . . . . . . . . . . . . . . . . . 00590-39885-71 . . 2-15 Washer, Compression . . . . . . . . . . . . . 00590-04773-71 . . 2-15 Washer, Felt . . . . . . . . . . . . . . . . . . . . 00590-46294-71 . . 7-15 Washer, Flat . . . . . . . . . . . . . . . . . . . . 00590-00004-71 . . 5-11 Washer, Flat . . . . . . . . . . . . . . . . . . . . 00590-00015-71 . . 7-15 Washer, Flat . . . . . . . . . . . . . . . . . . . . 00590-00038-71 . . . 8-7 Washer, Flat . . . . . . . . . . . . . . . . . . . . 00590-00064-71 . . 2-28 Washer, Flat . . . . . . . . . . . . . . . . . . . . 00590-00111-71 . . 5-11 Washer, Flat . . . . . . . . . . . . . . . . . . . . 00590-00111-71 . . . 5-7 Washer, Flat . . . . . . . . . . . . . . . . . . . . 00590-00112-71 . . 2-24 Washer, Flat . . . . . . . . . . . . . . . . . . . . 00590-00112-71 . . . 5-7 Washer, Flat . . . . . . . . . . . . . . . . . . . . 00590-00112-71 . . 8-11 Washer, Flat . . . . . . . . . . . . . . . . . . . . 00590-00112-71 . . 8-14 Washer, Flat . . . . . . . . . . . . . . . . . . . . 00590-00473-71 . . . 4-5 Washer, Flat . . . . . . . . . . . . . . . . . . . . 00590-00473-71 . . . 7-5 Washer, Flat . . . . . . . . . . . . . . . . . . . . 00590-00473-71 . . 8-17 Washer, Flat . . . . . . . . . . . . . . . . . . . . 00590-00568-71 . . 5-15 Washer, Flat . . . . . . . . . . . . . . . . . . . . 00590-00568-71 . . . 5-8 Washer, Flat . . . . . . . . . . . . . . . . . . . . 00590-00813-71 . . 2-23 Washer, Flat . . . . . . . . . . . . . . . . . . . . 00590-00917-71 . . . 2-9 Washer, Flat . . . . . . . . . . . . . . . . . . . . 00590-02940-71 . . 3-19 Washer, Flat . . . . . . . . . . . . . . . . . . . . 00590-02940-71 . . . 3-3 Washer, Flat . . . . . . . . . . . . . . . . . . . . 00590-02940-71 . . . 3-7 Washer, Flat . . . . . . . . . . . . . . . . . . . . 00590-02940-71 . . . 4-7 Washer, Flat . . . . . . . . . . . . . . . . . . . . 00590-02940-71 . . . 5-7 Washer, Flat . . . . . . . . . . . . . . . . . . . . 00590-02940-71 . . . 7-5 Washer, Flat . . . . . . . . . . . . . . . . . . . . 00590-02973-71 . . . 4-7 Washer, Flat . . . . . . . . . . . . . . . . . . . . 00590-02973-71 . . 7-13 Washer, Flat . . . . . . . . . . . . . . . . . . . . 00590-02973-71 . . . 7-7 Washer, Flat . . . . . . . . . . . . . . . . . . . . 00590-03092-71 . . . 6-3 Washer, Flat . . . . . . . . . . . . . . . . . . . . 00590-05150-71 . . . 8-9 Washer, Flat . . . . . . . . . . . . . . . . . . . . 00590-46118-71 . . . 3-3 Washer, Flat . . . . . . . . . . . . . . . . . . . . 00590-46289-71 . . 7-13 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-00005-71 . . . 2-9 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-00005-71 . . 5-11 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-00039-71 . . . 8-7 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-00113-71 . . 2-23 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-00113-71 . . 5-15 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-00113-71 . . 5-19

00715-00130-08, Issued 9/18/2008

Description

Part No.

Page

Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-00113-71 . . . 5-7 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-00113-71 . . . 5-8 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-00113-71 . . 8-14 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-00224-71 . . . 3-3 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-00224-71 . . . 3-5 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-00224-71 . . . 3-7 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-00224-71 . . . 4-5 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-00246-71 . . 2-29 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-00246-71 . . 8-13 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-00344-71 . . . 5-7 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-00569-71 . . . 5-7 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-00569-71 . . . 5-8 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-00997-71 . . 8-13 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-02206-71 . . . 5-7 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-02840-71 . . . 5-7 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-02840-71 . . . 7-5 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-02851-71 . . 5-21 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-04872-71 . . 4-15 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-39705-71 . . . 7-5 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-40891-71 . . . 5-7 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-40891-71 . . 8-15 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-44567-71 . . 5-21 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-45378-71 . . 7-13 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-45378-71 . . . 7-7 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-46615-71 . . . 5-7 Washer, Nylon . . . . . . . . . . . . . . . . . . 00590-46182-71 . . 3-13 Washer, Sealing . . . . . . . . . . . . . . . . . 00590-47559-71 . . 5-25 Washer, Spring. . . . . . . . . . . . . . . . . . 00590-47547-71 . . 5-25 Washer, Spring. . . . . . . . . . . . . . . . . . 00590-47563-71 . . 5-25 Washer, Thrust . . . . . . . . . . . . . . . . . . 00590-43217-71 . . 2-11 Washer, Wavy . . . . . . . . . . . . . . . . . . 00590-47557-71 . . 5-25 Wheel (Black) . . . . . . . . . . . . . . . . . . . 00590-41999-71 . . . 2-5 Wheel (Black) . . . . . . . . . . . . . . . . . . . 00590-41999-71 . . . 2-7 Wheel (Neutral) . . . . . . . . . . . . . . . . . 00590-41998-71 . . . 2-5 Wheel (Neutral) . . . . . . . . . . . . . . . . . 00590-41998-71 . . . 2-7 Wheel (Red) . . . . . . . . . . . . . . . . . . . . 00590-41997-71 . . . 2-5 Wheel (Red) . . . . . . . . . . . . . . . . . . . . 00590-41997-71 . . . 2-7 Wheel (Tan) . . . . . . . . . . . . . . . . . . . . 00590-41747-71 . . . 2-5 Wheel (Tan) . . . . . . . . . . . . . . . . . . . . 00590-41747-71 . . . 2-7 Wheel . . . . . . . . . . . . . . . . . . . . . . . . 00590-04780-71 . . 2-15 Wheel . . . . . . . . . . . . . . . . . . . . . . . . 00590-42306-71 . . 2-11 Wheel, Load, Aluminum Hub, Poly (Tan) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-01620-71 . . 7-13 Wheel, Load, Cast Iron Hub, Poly (Black) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-00023-71 . . 7-13 Wheel, Load, Cast Iron Hub, Poly (Brown). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-42111-71 . . 7-13 Wheel, Load, Cast Iron Hub, Poly, Standard (Tan) ............. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-00025-71 . . 7-13 Wheel, Load, Cast Iron Hub, Vulkollan (Neutral). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-00013-71 . . 7-13 Wheel, with Bearings. . . . . . . . . . . . . . 00590-48205-71 . . 2-13 Wheel, without Bearings . . . . . . . . . . . 00590-48204-71 . . 2-13 Yoke Weldment . . . . . . . . . . . . . . . . . 00590-39883-71 . . 2-15

Top of Section

A-9

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Alphabetical Parts Index

A-10

Top of Section

00715-00130-08, Issued 9/18/2008

APPENDIX B Part No.

Description

Numerical Parts Index Page

00590-00011-71 ... Bearing, Non-Shielded ......................... 7-13 00590-00012-71 ... Bearing, Shielded ................................ 2-15 00590-00012-71 ... Bearing, Shielded ................................ 7-13 00590-00012-71 ... Bearing, Shielded ................................ 7-15 00590-00013-71 ... Wheel, Load, Cast Iron Hub, Vulkollan ........... ............................ (Neutral).............................................. 7-13 00590-00018-71 ... Fitting, Grease ..................................... 7-13 00590-00018-71 ... Fitting, Grease ....................................... 7-7 00590-00019-71 ... Fitting, Grease, Straight......................... 7-13 00590-00019-71 ... Fitting, Grease, Straight........................... 7-5 00590-00019-71 ... Fitting, Grease, Straight........................... 7-7 00590-00020-71 ... Shaft, Wheel, Standard ........................ 7-13 00590-00023-71 ... Wheel, Load, Cast Iron Hub, Poly.................. ............................ (Black)................................................. 7-13 00590-00025-71 ... Wheel, Load, Cast Iron Hub, Poly, Standard.... ............................ (Tan) ................................................... 7-13 00590-00040-71 ... Coupler Assembly................................... 8-7 00590-00054-71 ... Coupling, Eye and Pin Weldment ............. 8-7 00590-00065-71 ... Ring, Push-on Retainer ........................... 2-28 00590-00066-71 ... Shaft, Roller ......................................... 2-28 00590-00067-71 ... Pipe, Spacer ........................................ 2-28 00590-00073-71 ... Shaft, Roller ......................................... 2-28 00590-00079-71 ... Shaft, Roller ......................................... 2-28 00590-00114-71 ... Pin, Spring............................................. 3-7 00590-00115-71 ... Pin, Spring........................................... 4-13 00590-00138-71 ... Spring, Compression............................. 3-13 00590-00211-71 ... Bolt ..................................................... 7-16 00590-00222-71 ... Roller .................................................... 3-3 00590-00222-71 ... Roller .................................................... 3-7 00590-00229-71 ... Spring, Return, Handle ............................ 3-7 00590-00233-71 ... Spacer, Spring ....................................... 3-7 00590-00234-71 ... Bushing, Machined ................................ 3-3 00590-00234-71 ... Bushing, Machined ................................ 3-5 00590-00234-71 ... Bushing, Machined ................................ 3-7 00590-00240-71 ... Disc ...................................................... 3-7 00590-00261-71 ... Tubing, Filter, Polyester ............................ 6-3 00590-00261-71 ... Tubing, Filter, Polyester ............................ 6-3 00590-00271-71 ... Tee, Male Branch ................................... 6-3 00590-00272-71 ... Elbow, Male, 90 Degree ......................... 6-3 00590-00273-71 ... Tee, Swivel ............................................ 6-3 00590-00274-71 ... Elbow, Swivel, 90 Degree ....................... 6-3 00590-00275-71 ... Connector, O-Ring Boss, Male.................. 6-3 00590-00276-71 ... Fitting, Hydraulic .................................... 6-3 00590-00276-71 ... Fitting, Hydraulic .................................... 6-7 00590-00384-71 ... Brake Assembly.................................... 4-14 00590-00384-71 ... Brake Assembly...................................... 4-3 00590-00390-71 ... Spring, Return, Lever ............................... 4-5 00590-00391-71 ... Key....................................................... 4-3 00590-00391-71 ... Key....................................................... 4-5 00590-00423-71 ... Fitting, Grease .................................... 7-15 00590-00439-71 ... Drum, Brake........................................... 4-3 00590-00439-71 ... Drum, Brake........................................... 4-5 00590-00441-71 ... Drum, Brake, Cold Storage ...................... 4-3 00590-00441-71 ... Drum, Brake, Cold Storage ...................... 4-5 00590-00516-71 ... Plug, Cover.......................................... 8-19 00590-00532-71 ... Switch, Key, 3-Position .......................... 5-17 00590-00552-71 ... Fuse, 15 amp (FU3) ................................ 5-7 00590-00552-71 ... Fuse, 15 amp (FU3) .............................. 8-15 00590-00556-71 ... Strap..................................................... 5-7 00590-00557-71 ... Anchor, Mounting, Plastic ........................ 5-7 00590-00557-71 ... Anchor, Mounting, Plastic ........................ 8-3 00590-00633-71 ... Pin ..................................................... 7-15 00590-00811-71 ... Strap..................................................... 5-7 00590-00811-71 ... Strap................................................... 8-14

00715-00130-08, Issued 9/18/2008

Part No.

Description

Page

00590-00811-71... Strap .................................................... 8-3 00590-00894-71... Load Wheel, Vulkollan (Neutral) ............ 7-15 00590-00895-71... Shaft, Wheel ...................................... 7-15 00590-00897-71... Load Wheel, Poly (Black) ...................... 7-15 00590-00899-71... Load Wheel, Poly (Tan) ......................... 7-15 00590-01265-71... Nail, Grip ........................................... 2-24 00590-01272-71... Decal, Specifications, Torque ................. 2-23 00590-01280-71... Pad, Guard, Leg .................................. 2-23 00590-01440-71... Roller Assembly, Entry........................... 7-16 00590-01620-71... Wheel, Load, Aluminum Hub, Poly ................ ............................ (Tan) ................................................... 7-13 00590-01930-71... Roller .................................................. 7-16 00590-01947-71... Standoff, Fuse ........................................ 5-7 00590-01947-71... Standoff, Fuse ........................................ 5-8 00590-01962-71... Block, Fuse ............................................ 5-7 00590-01962-71... Block, Fuse .......................................... 8-15 00590-02101-71... Bracket Weldment, Left-Hand ................. 8-11 00590-02102-71... Bracket Weldment, Right-Hand............... 8-11 00590-02176-71... Bumper, Handle ..................................... 3-3 00590-02177-71... Bushing................................................. 3-3 00590-02188-71... Rod, Adjusting, Brake ............................. 3-3 00590-02188-71... Rod, Adjusting, Brake ............................. 3-7 00590-02189-71... Shaft, Pivot ............................................ 3-3 00590-02191-71... Adjuster, Spring ..................................... 3-3 00590-02226-71... Pin ....................................................... 3-5 00590-02227-71... Shaft, Handle Pivot ................................. 3-5 00590-02230-71... Cable Assembly ..................................... 3-5 00590-02252-71... Shaft, Handle Pivot ................................. 3-7 00590-02336-71... Switch, Rotary, 3-Position (Keyless) ......... 5-17 00590-02338-71... Switch, Rotary, 2-Position (Keyless) ......... 5-17 00590-02420-71... Bracket Weldment, Entry Roller .............. 7-16 00590-02431-71... Fuse, 150 amp (FU1).............................. 5-8 00590-02432-71... Fuse, 250 amp (FU2).............................. 5-7 00590-02626-71... Sleeve................................................... 3-7 00590-02779-71... Seal, Oil ............................................. 4-11 00590-02779-71... Seal, Oil ............................................... 4-9 00590-02793-71... Shunt .................................................. 5-21 00590-02915-71... Plug, Dipstick ......................................... 4-7 00590-02918-71... Plug, Mechanical, 0.38 in....................... 4-7 00590-02919-71... Gear, Helical ......................................... 4-9 00590-03088-71... Key, Woodruff ....................................... 4-7 00590-03130-71... Pin, Clevis ........................................... 4-13 00590-03220-71... Insulator, Strip, Terminal ........................ 8-15 00590-03241-71... Strip, Terminal...................................... 8-15 00590-03552-71... Bolt, Drive Tire ....................................... 4-7 00590-04497-71... Decal, Toyota Logo............................... 2-23 00590-04520-71... Shoe Assembly ................................... 4-14 00590-04520-71... Shoe Assembly ................................... 4-15 00590-04521-71... Spring, Return ..................................... 4-14 00590-04521-71... Spring, Return ..................................... 4-15 00590-04523-71... Plate, Backing ..................................... 4-14 00590-04523-71... Plate, Backing ..................................... 4-15 00590-04554-71... Valve, Stem ........................................... 6-7 00590-04555-71... Pump Assembly, Lift ................................ 6-7 00590-04559-71... Coil, 24 Volt .......................................... 6-7 00590-04577-71... Key .................................................... 5-17 00590-04577-71... Key .................................................... 5-17 00590-04577-71... Key .................................................... 5-17 00590-04577-71... Key .................................................... 5-17 00590-04695-71... Valve, Control, Flow ............................... 6-7 00590-04736-71... Bearing, Drive End ................................. 6-8 00590-04755-71... Plate Assembly..................................... 2-15 00590-04762-71... Cap, Hub............................................ 2-15 00590-04765-71... Locator, Spring..................................... 2-15

B-1

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Numerical Parts Index

Part No.

Description

Page

00590-04766-71 ...Shroud Assembly ..................................2-15 00590-04769-71 ...Hinge Assembly, Pin (Cold Storage) ........2-15 00590-04770-71 ...Axle Assembly (Standard) ......................2-15 00590-04771-71 ...Axle Assembly (Cold Storage) ................2-15 00590-04780-71 ...Wheel .................................................2-15 00590-04801-71 ...Spring, Compression .............................2-15 00590-04802-71 ...Spring, Compression .............................2-15 00590-04870-71 ...Lever ..................................................4-14 00590-04871-71 ...Lever, Spline.........................................4-15 00590-04874-71 ...Bolt .....................................................4-15 00590-05126-71 ...Connector, Battery, SB350 (Red).............5-19 00590-05306-71 ...Roller Assembly ....................................2-27 00590-05311-71 ...Roller, Battery .......................................2-28 00590-05312-71 ...Pipe, Spacer ........................................2-28 00590-05314-71 ...Shaft, Roller .........................................2-28 00590-05334-71 ...Elbow, 45 Degree...................................6-3 00590-05339-71 ...Brush Set (Holder and Springs) .................6-8 00590-05341-71 ...Valve Assembly, Check ............................6-7 00590-05342-71 ...Adapter, Machined .................................6-7 00590-05344-71 ...Coupling ...............................................6-7 00590-05345-71 ...Kit, Seal.................................................6-8 00590-05354-71 ...Ring, Retaining, External........................6-11 00590-05355-71 ...Ring, Retaining, Internal.........................6-11 00590-05361-71 ...Bushing .................................................7-7 00590-05370-71 ...Bushing .................................................7-7 00590-39631-71 ...Hub ....................................................4-16 00590-39637-71 ...Shim, Caster ..........................................2-9 00590-39660-71 ...Spacer ................................................4-11 00590-39660-71 ...Spacer ..................................................4-9 00590-39661-71 ...Caster Assembly, with Springs ...................... .............................(Heavy Duty) ........................................2-15 00590-39661-71 ...Caster Assembly, with Springs ...................... .............................(Heavy Duty) ..........................................2-9 00590-39767-71 ...Gear and Pinion Set, Spiral ...................4-11 00590-39767-71 ...Gear and Pinion Set, Spiral .....................4-9 00590-39770-71 ...Shim ...................................................4-11 00590-39770-71 ...Shim .....................................................4-9 00590-39771-71 ...Shim ...................................................4-11 00590-39771-71 ...Shim .....................................................4-9 00590-39772-71 ...Shim ...................................................4-11 00590-39772-71 ...Shim .....................................................4-9 00590-39773-71 ...Shim ...................................................4-11 00590-39773-71 ...Shim .....................................................4-9 00590-39822-71 ...Fuse, 10 amp (FU4) ..............................8-15 00590-39871-71 ...Shim ...................................................4-11 00590-39871-71 ...Shim .....................................................4-9 00590-39872-71 ...Shim ...................................................4-11 00590-39872-71 ...Shim .....................................................4-9 00590-39881-71 ...Seal, Felt .............................................2-15 00590-39882-71 ...Bearing, Thrust .....................................2-15 00590-39883-71 ...Yoke Weldment.....................................2-15 00590-39886-71 ...Bearing, Cup........................................2-15 00590-39887-71 ...Bearing, Cone ......................................2-15 00590-39892-71 ...Spring, Compression .............................2-15 00590-39893-71 ...Spring, Compression .............................2-15 00590-39894-71 ...Locator, Spring .....................................2-15 00590-39896-71 ...Bushing ...............................................2-15 00590-39897-71 ...Hinge Assembly, Pin (Standard) ..............2-15 00590-39902-71 ...Fitting, Grease, Axle .............................2-15 00590-39920-71 ...Roller Assembly ....................................2-27 00590-40018-71 ...Retainer ...............................................2-24 00590-40322-71 ...Pad, Floor ............................................2-23 00590-40339-71 ...Tray, Tote .............................................8-11 00590-40341-71 ...Kit, Battery Roller, Installation ................2-27 00590-40353-71 ...Frame Weldment, Battery Roller ..............2-27 00590-40354-71 ...Frame Weldment, Battery Roller ..............2-27 00590-40416-71 ...Connector, Battery, SB175 (Red).............5-19 00590-40449-71 ...Pad, Back ............................................2-23

B-2

Part No.

Description

Page

00590-40457-71 ... Bracket Weldment ................................ 8-11 00590-40462-71 ... Kit, Battery Roller, Installation ................ 2-27 00590-40463-71 ... Kit, Battery Roller, Installation ................ 2-27 00590-40464-71 ... Kit, Battery Roller, Installation ................ 2-27 00590-40469-71 ... Roller Assembly .................................... 2-27 00590-40470-71 ... Frame Weldment, Battery Roller.............. 2-27 00590-40476-71 ... Bushing ................................................. 3-3 00590-40476-71 ... Bushing ................................................. 3-7 00590-40482-71 ... Brake Assembly...................................... 4-5 00590-40482-71 ... Brake Assembly, Models 8HBC30/40, .......... ............................ 8TB50................................................. 4-15 00590-40522-71 ... Grommet ............................................... 8-3 00590-40583-71 ... Strip, Magnetic .................................... 8-11 00590-40588-71 ... Harness, Horn...................................... 5-15 00590-40636-71 ... Bearing, Commutator End........................ 6-8 00590-40637-71 ... Guard, Wheel, Load............................. 7-13 00590-40637-71 ... Guard, Wheel, Load............................... 7-7 00590-40800-71 ... Connector, Battery, SB175 (Gray) .......... 5-19 00590-41469-71 ... Strap, Static ........................................... 4-7 00590-41741-71 ... Bearing, Cone........................................ 2-5 00590-41741-71 ... Bearing, Cone........................................ 2-7 00590-41742-71 ... Bearing, Cup ......................................... 2-5 00590-41742-71 ... Bearing, Cup ......................................... 2-7 00590-41743-71 ... Fitting, Grease ....................................... 2-5 00590-41743-71 ... Fitting, Grease ....................................... 2-7 00590-41745-71 ... Spacer, Wheel ....................................... 2-5 00590-41745-71 ... Spacer, Wheel ....................................... 2-7 00590-41747-71 ... Wheel (Tan) ........................................... 2-5 00590-41747-71 ... Wheel (Tan) ........................................... 2-7 00590-41799-71 ... Gate, Battery ....................................... 2-27 00590-41800-71 ... Gate, Battery ....................................... 2-27 00590-41801-71 ... Gate, Battery ....................................... 2-27 00590-41860-71 ... Bearing Set.......................................... 4-11 00590-41860-71 ... Bearing Set............................................ 4-9 00590-41861-71 ... Bearing Set.......................................... 4-11 00590-41861-71 ... Bearing Set............................................ 4-9 00590-41862-71 ... Bearing Set.......................................... 4-11 00590-41862-71 ... Bearing Set............................................ 4-9 00590-41883-71 ... Shim ................................................... 4-11 00590-41883-71 ... Shim ..................................................... 4-9 00590-41884-71 ... Shim ................................................... 4-11 00590-41884-71 ... Shim ..................................................... 4-9 00590-41997-71 ... Wheel (Red) .......................................... 2-5 00590-41997-71 ... Wheel (Red) .......................................... 2-7 00590-41998-71 ... Wheel (Neutral) ..................................... 2-5 00590-41998-71 ... Wheel (Neutral) ..................................... 2-7 00590-41999-71 ... Wheel (Black) ........................................ 2-5 00590-41999-71 ... Wheel (Black) ........................................ 2-7 00590-42002-71 ... Spacer, Wheel ....................................... 2-5 00590-42002-71 ... Spacer, Wheel ....................................... 2-7 00590-42009-71 ... Gate, Battery ....................................... 2-27 00590-42010-71 ... Roller Assembly .................................... 2-27 00590-42013-71 ... Pipe, Spacer ........................................ 2-28 00590-42014-71 ... Pipe, Spacer ........................................ 2-28 00590-42018-71 ... Guard, Spring........................................ 3-7 00590-42019-71 ... Bumper, Handle ..................................... 3-7 00590-42041-71 ... Elbow, 90 Degree .................................. 6-3 00590-42044-71 ... Shaft, Bottom Link ................................... 6-3 00590-42045-71 ... Spacer, Lift Ram ..................................... 6-3 00590-42049-71 ... Barrel Weldment, Housing ..................... 6-11 00590-42050-71 ... Rod Weldment, Piston ........................... 6-11 00590-42051-71 ... Piston, Machined.................................. 6-11 00590-42057-71 ... Pin Weldment, Retainer ........................... 7-5 00590-42062-71 ... Bushing ................................................. 7-7 00590-42075-71 ... Sleeve, Pin, Eccentric .............................. 7-5 00590-42111-71 ... Wheel, Load, Cast Iron Hub, Poly.................. ............................ (Brown) ............................................... 7-13 00590-42122-71 ... Decal, 10 amp..................................... 8-15

Top of Section

00715-00130-08, Issued 9/18/2008

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Numerical Parts Index

Part No.

Description

Page

00590-42133-71 ... Kit, Reservoir with Tubes .......................... 6-7 00590-42157-71 ... Mount, Rubber ....................................... 2-5 00590-42158-71 ... Link, Suspension ..................................... 2-5 00590-42237-71 ... Fitting, Grease, Yoke............................. 2-15 00590-42266-71 ... Backrest Weldment, Load, 48 in. ............ 8-13 00590-42284-71 ... Slider .................................................. 7-17 00590-42306-71 ... Wheel................................................. 2-11 00590-43000-71 ... Backrest Weldment, Load, 60 in. ............ 8-13 00590-43022-71 ... Backrest Weldment, Load, 48 in. ............ 8-13 00590-43024-71 ... Backrest Weldment, Load, 60 in. ............ 8-13 00590-43142-71 ... Contact Assembly, Fixed........................ 5-13 00590-43143-71 ... Contact Assembly, Moving .................... 5-13 00590-43144-71 ... Cover, Top ........................................... 5-13 00590-43146-71 ... Spring, Return ...................................... 5-13 00590-43147-71 ... Coil and Frame Assembly ...................... 5-13 00590-43148-71 ... Kit, Tip Contactor.................................. 5-13 00590-43149-71 ... Cap, End............................................. 5-13 00590-43150-71 ... Shield, Dust ......................................... 5-13 00590-43151-71 ... Bracket................................................ 5-13 00590-43162-71 ... Gland, Machined ................................. 6-11 00590-43164-71 ... Kit, Seal ............................................. 6-11 00590-43168-71 ... Caster Assembly, without Springs .................. ............................ (Larcaster) ........................................... 2-11 00590-43168-71 ... Caster Assembly, without Springs .................. ............................ (Larcaster) ............................................. 2-9 00590-43169-71 ... Housing .............................................. 2-11 00590-43194-71 ... Bearing ............................................... 5-25 00590-43209-71 ... Horn, 24 Volt ....................................... 5-15 00590-43211-71 ... Plate, Base........................................... 2-11 00590-43212-71 ... Block, Torsion....................................... 2-11 00590-43213-71 ... Arm, Mounting, Wheel ......................... 2-11 00590-43214-71 ... Tube, Spacer........................................ 2-11 00590-43215-71 ... Bearing, Wheel.................................... 2-11 00590-43216-71 ... Spacer, Wheel ..................................... 2-11 00590-43218-71 ... Bearing, Thrust ..................................... 2-11 00590-43219-71 ... O-Ring ................................................ 2-11 00590-43220-71 ... Bearing, Cup ....................................... 2-11 00590-43221-71 ... Bearing, Cone, King Pin ........................ 2-11 00590-43222-71 ... Shield, Bearing .................................... 2-11 00590-43224-71 ... Pin, King ............................................. 2-11 00590-43225-71 ... Axle, Wheel ........................................ 2-11 00590-43226-71 ... Bolt, Assembly...................................... 2-11 00590-43227-71 ... Fitting, Grease ..................................... 2-11 00590-43229-71 ... Plate, Adjusting .................................... 2-11 00590-43230-71 ... Bolt, Assembly...................................... 2-11 00590-43248-71 ... Clipboard............................................ 8-11 00590-43263-71 ... Shaft, Wheel, Stainless Steel .................. 7-13 00590-43266-71 ... Joint, Swivel........................................... 3-3 00590-43266-71 ... Joint, Swivel........................................... 3-7 00590-43297-71 ... Plate, Upper......................................... 3-13 00590-43977-71 ... Hook, S................................................. 8-7 00590-43987-71 ... Bracket, Angle ....................................... 4-7 00590-44371-71 ... Decal, EE............................................. 2-24 00590-44518-71 ... Plug, Magnetic ..................................... 4-11 00590-44518-71 ... Plug, Magnetic ....................................... 4-9 00590-45408-71 ... Decal, Instruction, Replacement .............. 2-23 00590-45409-71 ... Decal, No Riding.................................. 2-23 00590-45614-71 ... Shaft, Brake Lever................................... 3-7 00590-45637-71 ... Sleeve, Pin, Eccentric .............................. 7-5 00590-46109-71 ... Axle Weldment, Suspension..................... 2-5 00590-46117-71 ... Guide, Spring Seat ................................ 3-3 00590-46176-71 ... Cable Assembly, Brake............................ 4-5 00590-46195-71 ... Shaft, Flexible ...................................... 3-21 00590-46199-71 ... Spring .................................................. 4-3 00590-46209-71 ... Ratchet, Brake ...................................... 4-13 00590-46215-71 ... Cap, Bearing ....................................... 4-13 00590-46219-71 ... Pin, Spring........................................... 4-13 00590-46220-71 ... Pin, Spring........................................... 4-13

00715-00130-08, Issued 9/18/2008

Part No.

Description

Page

00590-46221-71... Pin, Spring .......................................... 4-13 00590-46222-71... Spring, Torsion..................................... 4-13 00590-46229-71... Clevis, Cylinder, Machined ..................... 7-5 00590-46232-71... Shaft Weldment, Truck, Link .......................... ............................ (Greaseable) ......................................... 7-5 00590-46233-71... Shaft Weldment, Truck, Link .......................... ............................ (Non-Greaseable) .................................. 7-5 00590-46237-71... Block, Pivot, Right-Hand .......................... 7-7 00590-46241-71... Pin, Link Weldment, Front ........................ 7-5 00590-46244-71... Block, Pivot, Left-Hand............................. 7-7 00590-46246-71... Roller .................................................... 7-5 00590-46247-71... Bushing (Greaseable) ............................. 7-7 00590-46253-71... Block, Pivot, Right-Hand .......................... 7-7 00590-46254-71... Block, Pivot, Left-Hand............................. 7-7 00590-46256-71... Bushing................................................. 7-7 00590-46257-71... Bushing (Greaseable) ............................. 7-7 00590-46274-71... Bushing (Greaseable) ............................. 7-7 00590-46287-71... Bushing (Greaseable) ........................... 7-13 00590-46287-71... Bushing (Greaseable) ............................. 7-7 00590-46288-71... Fork Trail, Machined, with Guard Holes.. 7-13 00590-46288-71... Fork Trail, Machined, with Guard Holes.... 7-7 00590-46291-71... Fork Trail, Machined............................... 7-7 00590-46292-71... Pivot Weldment, Tandem ....................... 7-15 00590-46293-71... Bushing, Flanged ................................ 7-15 00590-46296-71... Decal, 15 amp .................................... 8-15 00590-46297-71... Harness, Alarm .................................... 8-14 00590-46298-71... Resistor Assembly ................................. 8-14 00590-46369-71... Load Wheel, Poly (Green) ..................... 7-15 00590-46670-71... Shaft, Brake Lever .................................. 3-7 00590-46671-71... Mount, Handle....................................... 3-7 00590-46673-71... Pipe, Spacer.......................................... 7-5 00590-46674-71... Pipe, Spacer.......................................... 7-5 00590-46916-71... Horn, Alarm ........................................ 8-14 00590-46967-71... Mat, Platform....................................... 2-23 00590-47009-71... Shaft, Rear Link ...................................... 7-5 00590-47010-71... Ring, Retaining ...................................... 7-5 00590-47011-71... Kit, Elbow with Vent Plug......................... 6-7 00590-47023-71... Spacer, Bell Crank, 0.38 in. .................... 7-5 00590-47024-71... Spacer, Bell Crank, 0.62 in. .................... 7-5 00590-47025-71... Spacer, Bell Crank, 0.75 in. .................... 7-5 00590-47027-71... Sleeve, Pin, Eccentric .............................. 7-5 00590-47033-71... Fork Trail, Machined, ................................... ............................ without Guard Holes............................. 7-13 00590-47033-71... Fork Trail, Machined, ................................... ............................ without Guard Holes............................... 7-7 00590-47054-71... Button, Reverser, Models 8HBW30,............... ............................ 8HBE30/40 ........................................ 3-17 00590-47064-71... Decal, Warning, Charger...................... 2-23 00590-47065-71... Decal, Brakes ...................................... 2-23 00590-47066-71... Decal, Warning ................................... 2-23 00590-47067-71... Decal, Warning ................................... 2-23 00590-47068-71... Decal, Warning ................................... 2-23 00590-47069-71... Decal, Warning ................................... 2-23 00590-47070-71... Decal, Warning, Tow Tractor ................. 2-23 00590-47082-71... Shaft, Pivot ............................................ 7-5 00590-47084-71... Lift Pump and Motor Assembly ...................... ............................ with Plastic Tank .................................... 6-7 00590-47084-71... Lift Pump and Motor Assembly ...................... ............................ with Plastic Tank ..................................... 6-3 00590-47088-71... Decal, Caution, Coast........................... 2-23 00590-47095-71... Gasket ................................................ 3-17 00590-47096-71... Decal, Coast........................................ 2-23 00590-47105-71... Bearing Set ......................................... 4-11 00590-47105-71... Bearing Set ........................................... 4-9 00590-47106-71... Clip ................................................... 4-14 00590-47106-71... Clip ................................................... 4-15 00590-47106-71... Kit, Cam ............................................. 4-14 00590-47106-71... Kit, Cam ............................................. 4-15

Top of Section

B-3

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Numerical Parts Index

Part No.

Description

Page

00590-47153-71 ...Kit, Switch, Start Service ..........................6-7 00590-47154-71 ...Valve, Relief ...........................................6-7 00590-47155-71 ...Seat ......................................................6-7 00590-47156-71 ...Pin, Eccentric..........................................7-5 00590-47206-71 ...Strip, Terminal ......................................5-21 00590-47207-71 ...Insulator...............................................5-21 00590-47211-71 ...Guard, Spiral Wrap................................8-3 00590-47212-71 ...Cylinder Assembly ..................................6-3 00590-47212-71 ...Cylinder, Lift .........................................6-11 00590-47213-71 ...Spacer ................................................6-11 00590-47214-71 ...Actuator, Coast.....................................8-23 00590-47215-71 ...Switch, Key, 2-Position, EE .....................5-17 00590-47216-71 ...Pin, Tractor Link Support (Greaseable) .......7-5 00590-47217-71 ...Plate, Heatsink......................................5-21 00590-47218-71 ...Fork Trail, Machined ...............................7-7 00590-47219-71 ...Axle, Gear...........................................4-11 00590-47219-71 ...Axle, Gear.............................................4-9 00590-47221-71 ...Clevis, Cast............................................4-3 00590-47223-71 ...Rod, Pull, Machined, 36 in. Fork Length ..7-10 00590-47224-71 ...Rod, Pull, Machined, 42 in. Fork Length ..7-10 00590-47225-71 ...Rod, Pull, Machined, 48 in. Fork Length ..7-10 00590-47226-71 ...Rod, Pull, Machined, 60 in. Fork Length ..7-10 00590-47227-71 ...Rod, Pull, Machined, 84 in. Fork Length ........ .............................(with two 42 in. pallets) .........................7-10 00590-47228-71 ...Rod, Pull, Machined, ................................... .............................84 in., 93 in. and 96 in. Fork Lengths .....7-10 00590-47229-71 ...Rod, Pull, Machined, ................................... .............................103 in. Fork Length...............................7-10 00590-47230-71 ...Rod, Pull, Machined, ................................... .............................120 in. Fork Length...............................7-10 00590-47231-71 ...Rod, Pull, Machined, ................................... .............................103 in. Fork Length...............................7-10 00590-47232-71 ...Rod, Pull, Machined, ................................... .............................144 in. Fork Length, 3rd pallet ...............7-10 00590-47233-71 ...Rod, Pull, Machined, ................................... .............................84 in. Extended Fork Length, Australia ....7-10 00590-47235-71 ...Rod, Pull, Machined, ................................... .............................84 in., 93 in. and 96 in. Fork Lengths .....7-10 00590-47236-71 ...Rod, Pull, Machined, ................................... .............................144 in. Fork Length, 2nd pallet...............7-10 00590-47237-71 ...Rod, Pull, Machined, 84 in. Fork Length ........ .............................(with two 42 in. pallets) ...........................7-9 00590-47238-71 ...Rod, Pull, Machined, ................................... .............................84 in., 93 in. and 96 in. Fork Lengths .......7-9 00590-47239-71 ...Rod, Pull, Machined, 103 in. Fork Length ..7-9 00590-47240-71 ...Rod, Pull, Machined, 103 in. Fork Length ..7-9 00590-47242-71 ...Rod, Pull, Machined, ................................... .............................84 in., 93 in. and 96 in. Fork Lengths .......7-9 00590-47243-71 ...Gear, Pinion, Helical .............................4-11 00590-47243-71 ...Gear, Pinion, Helical, .................................. .............................Models 8HBC30/40, 8TB50 ...................4-7 00590-47244-71 ...Gear, Helical .......................................4-11 00590-47245-71 ...Support, Handle .....................................3-3 00590-47246-71 ...Bearing, Handle ...................................3-21 00590-47248-71 ...Actuator, Hex Shaft ...............................3-21 00590-47249-71 ...Housing, Control, Upper........................3-17 00590-47251-71 ...Button, Coast/Rabbit.............................3-17 00590-47252-71 ...Handle, Machined, Models 8HBW30,........... .............................8HBE30/40.........................................3-19 00590-47253-71 ...Handle, Machined, Models 8HBE30/40 ....... .............................with Jog ...............................................3-19 00590-47254-71 ...Handle, Machined, Models 8HBC30/40,...... .............................8TB50 with Pull Lever Brake ...................3-19 00590-47255-71 ...Handle, Machined, Models 8HBC30/40,...... .............................8TB50 with Pull Lever Brake and Jog .......3-19 00590-47256-71 ...Housing, Control, Lower ........................3-13 00590-47257-71 ...Harness, Jog, Models 8HBC30/40 ............... .............................with Jog ...............................................3-17

B-4

Part No.

Description

Page

00590-47258-71 ... Cable Assembly (M1-2 to B+) .................. 5-7 00590-47259-71 ... Cable Assembly (TA-U to TM-U) ................ 5-7 00590-47260-71 ... Cable Assembly (TA-V to TM-V) ................ 5-7 00590-47261-71 ... Cable Assembly (TA-W to TM-W) ............. 5-7 00590-47262-71 ... Cable Assembly (M1-1 to FU2-2), EE ........ 5-7 00590-47263-71 ... Cable Assembly (B+ to TP1), SB350 ...... 5-19 00590-47264-71 ... Cable Assembly (B+ to TP1), SB175 ...... 5-19 00590-47265-71 ... Cable Assembly (B- to TA(B-)), SB350...... 5-19 00590-47266-71 ... Cable Assembly (B- to TA(B-)), SB175...... 5-19 00590-47267-71 ... Cable Assembly (B+ to TP1), SB175, EE.. 5-19 00590-47268-71 ... Cable Assembly (B+ to TP1), SB350, EE.. 5-19 00590-47269-71 ... Harness Assembly, with Coast ....................... ............................ (J10 to SW18 and SOL2) ........................ 5-8 00590-47270-71 ... Support, Handle ..................................... 3-5 00590-47271-71 ... Shaft, Brake Lever................................... 3-3 00590-47272-71 ... Gear, Pinion, Helical, Models 8HBW30,......... ............................ 8HBE30/40 .......................................... 4-7 00590-47273-71 ... Plate, Switch Bracket............................... 4-5 00590-47274-71 ... Bracket, Switch ...................................... 4-5 00590-47275-71 ... Housing .............................................. 4-11 00590-47276-71 ... Gasket, Transmission .............................. 4-7 00590-47277-71 ... Seal, O-Ring ........................................ 4-11 00590-47277-71 ... Seal, O-Ring .......................................... 4-9 00590-47279-71 ... Switch Assembly, Proximity ...................... 4-3 00590-47279-71 ... Switch Assembly, Proximity ...................... 4-5 00590-47279-71 ... Switch Assembly, Proximity ...................... 5-8 00590-47280-71 ... Bar, Bus (M1-1 to FU2-2) ......................... 5-7 00590-47281-71 ... Plate, Mounting ...................................... 5-7 00590-47285-71 ... Guard, Cable ........................................ 3-5 00590-47285-71 ... Guard, Cable ........................................ 3-7 00590-47286-71 ... Bracket, Switch, Lift................................. 5-8 00590-47287-71 ... Bracket, Connector ................................. 3-3 00590-47287-71 ... Bracket, Connector ................................. 3-5 00590-47287-71 ... Bracket, Connector ................................. 3-7 00590-47288-71 ... Cover, Dipstick ....................................... 4-7 00590-47295-71 ... Cover, Handle...................................... 3-13 00590-47296-71 ... Cover, Handle...................................... 3-13 00590-47297-71 ... Jumper (J10-1 and J10-2) ........................ 5-8 00590-47298-71 ... Plate, Symbol, Lower............................. 3-13 00590-47299-71 ... Plate, Symbol, Lift ................................. 3-13 00590-47300-71 ... Plate, Symbol, Coast ............................. 3-13 00590-47301-71 ... Plate, Symbol, Rabbit ............................ 3-13 00590-47302-71 ... Button, Reverser, Models 8HBC30/40, .......... ............................ 8TB50................................................. 3-17 00590-47303-71 ... Button, Horn, Right-Hand ....................... 3-17 00590-47304-71 ... Button, Horn, Left-Hand ......................... 3-17 00590-47305-71 ... Housing, Handle, Inner ......................... 3-17 00590-47306-71 ... Gasket, Display.................................... 3-17 00590-47307-71 ... Glass, Display...................................... 3-17 00590-47308-71 ... Guide, Cable....................................... 3-17 00590-47309-71 ... Button, Lift/Lower Assembly .................. 3-17 00590-47310-71 ... Plate, Symbol, Blank ............................. 3-13 00590-47311-71 ... Card Assembly, Display ........................ 3-17 00590-47312-71 ... Arm Assembly, Throttle .......................... 3-21 00590-47313-71 ... Retainer, Spring.................................... 3-21 00590-47314-71 ... Spring, Compression............................. 3-17 00590-47315-71 ... Spring, Card........................................ 3-17 00590-47316-71 ... Cover, Hood ........................................ 3-13 00590-47317-71 ... Pad, Key (Optional) .............................. 3-13 00590-47318-71 ... Clamp................................................. 3-17 00590-47319-71 ... Grommet ............................................. 3-17 00590-47323-71 ... Switch Assembly, Horn .......................... 3-17 00590-47324-71 ... Switch Assembly, Jog ............................ 3-13 00590-47325-71 ... Support, Handle, Machined..................... 4-5 00590-47326-71 ... Plate, Motor Adapter .............................. 4-5 00590-47327-71 ... Rod, Connecting, Coast ........................ 8-21 00590-47328-71 ... Plate, Tie, Models 8HBC30/40, 8TB50 ......... ............................ with Deadman ..................................... 3-19

Top of Section

00715-00130-08, Issued 9/18/2008

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Numerical Parts Index

Part No.

Description

Page

00590-47329-71 ... Cable, Brake........................................ 3-13 00590-47330-71 ... Mount, Cover....................................... 2-23 00590-47333-71 ... Harness, Lift-Limit Override....................... 5-8 00590-47334-71 ... Foil, Heatsink ....................................... 5-21 00590-47335-71 ... Harness, Grab Rail ............................... 5-11 00590-47336-71 ... Rail Assembly, Grab, ................................... ............................ Models 8HBE30/40 ............................. 5-11 00590-47338-71 ... Button, Rabbit, Right-Hand (Rail) ............. 5-11 00590-47339-71 ... Button, Rabbit, Left-Hand (Rail) ............... 5-11 00590-47340-71 ... Button, Horn (Rail) ................................ 5-11 00590-47341-71 ... Button, Lift/Lower (Rail) ......................... 5-11 00590-47342-71 ... Kit Assembly, Motor Controller ............... 5-21 00590-47343-71 ... Harness, Stem ...................................... 3-13 00590-47344-71 ... Harness, Stem ...................................... 3-13 00590-47345-71 ... Bearing, Handle, Left-Hand .................... 3-21 00590-47346-71 ... Bearing, Handle, Right-Hand ................. 3-21 00590-47347-71 ... Retainer, Tractor Skirt ............................ 8-17 00590-47348-71 ... Retainer, Tractor Skirt ............................ 8-17 00590-47349-71 ... Skirt, Rubber ........................................ 8-17 00590-47350-71 ... Button, Coast/Rabbit ............................ 3-17 00590-47351-71 ... Jumper (J10-1 and J10-5) ........................ 5-8 00590-47352-71 ... Jumper (P4-4 and P4-5) ........................... 5-8 00590-47353-71 ... Decal, 3-Position................................... 2-23 00590-47353-71 ... Decal, 3-Position................................... 5-17 00590-47354-71 ... Decal, 2-Position................................... 2-23 00590-47354-71 ... Decal, 2-Position................................... 5-17 00590-47355-71 ... Stop, Throttle........................................ 3-21 00590-47356-71 ... Shim ..................................................... 4-5 00590-47357-71 ... Shim ..................................................... 4-5 00590-47358-71 ... Shim ..................................................... 4-5 00590-47359-71 ... Cover, Support, Left-Hand ...................... 2-23 00590-47360-71 ... Cover, Support, Right-Hand ................... 2-23 00590-47361-71 ... Spring Assembly, Coast......................... 8-21 00590-47362-71 ... Spring, Compression............................... 3-3 00590-47363-71 ... Spring, Torsion ..................................... 3-21 00590-47364-71 ... Throttle Assembly, Standard ................... 3-17 00590-47364-71 ... Throttle Assembly, Standard ................... 3-21 00590-47365-71 ... Throttle Assembly, Coast........................ 3-17 00590-47365-71 ... Throttle Assembly, Coast........................ 3-21 00590-47366-71 ... Control Head Assembly, ............................... ............................ Models 8HBW30, 8HBE30/40 ............. 3-17 00590-47367-71 ... Control Head Assembly, ............................... ............................ Models 8HBC30/40 with Jog ................ 3-17 00590-47369-71 ... Control Head Assembly, ............................... ............................ Models 8HBE30/40 with Coast Only ..... 3-17 00590-47370-71 ... Control Head Assembly, ............................... ............................ Models 8HBC30/40 Standard, 8TB50 .. 3-17 00590-47371-71 ... Contactor Assembly, Main ....................... 5-7 00590-47371-71 ... Contactor Assembly, Standard ............... 5-13 00590-47373-71 ... Bracket................................................ 2-24 00590-47374-71 ... Transmission ........................................ 4-11 00590-47374-71 ... Transmission, Models 8HBC30/40, ............... ............................ 8TB50................................................... 4-7 00590-47375-71 ... Bearing Assembly, Steer ........................ 4-11 00590-47375-71 ... Bearing Assembly, Steer .......................... 4-9 00590-47376-71 ... Card Assembly, Control,............................... ............................ Model 8HBW30 .................................. 3-17 00590-47377-71 ... Card Assembly, Control,............................... ............................ Models 8HBE30/40 ............................. 3-17 00590-47378-71 ... Card Assembly, Control,............................... ............................ Models 8HBC30/40, 8TB50 ................. 3-17 00590-47379-71 ... Handle Assembly, Brake ........................ 3-13 00590-47379-71 ... Handle Assembly, Brake, .............................. ............................ Models 8HBC30/40, 8TB50 ................. 4-13 00590-47380-71 ... Shaft, Lock ........................................... 4-13 00590-47381-71 ... Bracket................................................ 4-13 00590-47382-71 ... Lever, Brake, Parking ............................ 4-13 00590-47383-71 ... Lever, Brake, Left-Hand .......................... 4-13

00715-00130-08, Issued 9/18/2008

Part No.

Description

Page

00590-47384-71... Lever, Brake, Right-Hand ....................... 4-13 00590-47386-71... Actuator, Brake Arm ............................. 4-13 00590-47387-71... Actuator, Brake Cable........................... 4-13 00590-47388-71... Link, Brake .......................................... 4-13 00590-47389-71... Cover, Brake ....................................... 4-13 00590-47390-71... Cover, Brake ....................................... 4-13 00590-47391-71... Housing, Brake Machined ..................... 4-13 00590-47392-71... Shaft, Cable Actuator ........................... 4-13 00590-47393-71... Contactor Assembly, EE ........................ 5-13 00590-47393-71... Contactor Assembly, Main, EE ................. 5-7 00590-47394-71... Block, Fuse, EE....................................... 5-7 00590-47395-71... Enclosure, Fuse, EE................................. 5-8 00590-47396-71... Cover Assembly ................................... 8-19 00590-47397-71... Channel, Extruded................................ 8-19 00590-47398-71... Channel, Extruded................................ 8-19 00590-47399-71... Channel, Extruded................................ 8-19 00590-47400-71... Channel, Extruded................................ 8-19 00590-47402-71... Actuator Assembly, Coast...................... 8-21 00590-47402-71... Actuator Assembly, Coast...................... 8-23 00590-47403-71... Actuator, Spring, Coast......................... 8-23 00590-47404-71... Lock, Brake.......................................... 4-13 00590-47405-71... Rod, Pull, Machined, 32 in. Fork Length.... 7-8 00590-47406-71... Rod, Pull, Machined, 36 in. Fork Length.... 7-8 00590-47407-71... Rod, Pull, Machined, 42 in. Fork Length.... 7-8 00590-47408-71... Rod, Pull, Machined, 46 in. Fork Length.... 7-8 00590-47409-71... Rod, Pull, Machined, 48 in. Fork Length.... 7-8 00590-47410-71... Rod, Pull, Machined, 60 in. Fork Length.... 7-8 00590-47411-71... Rod, Pull, Machined, 32 in. Fork Length.... 7-8 00590-47412-71... Rod, Pull, Machined, 36 in. Fork Length.... 7-8 00590-47413-71... Rod, Pull, Machined, 42 in. Fork Length.... 7-8 00590-47414-71... Rod, Pull, Machined, 46 in. Fork Length.... 7-8 00590-47415-71... Rod, Pull, Machined, 48 in. Fork Length.... 7-8 00590-47416-71... Rod, Pull, Machined, 60 in. Fork Length.... 7-8 00590-47417-71... Rod, Pull, Machined, 36 in. Fork Length.... 7-8 00590-47418-71... Rod, Pull, Machined, 42 in. Fork Length.... 7-8 00590-47419-71... Rod, Pull, Machined, 46 in. Fork Length.... 7-8 00590-47420-71... Rod, Pull, Machined, 48 in. Fork Length.... 7-8 00590-47421-71... Rod, Pull, Machined, 60 in. Fork Length.... 7-8 00590-47422-71... Plate, Tie, Models 8HBC30/40, ................... ............................ 8TB50 with Pull Lever Brake................... 3-19 00590-47423-71... Cover, Handle ..................................... 3-13 00590-47424-71... Switch, Key, 3-Position, EE..................... 5-17 00590-47425-71... Housing .............................................. 4-11 00590-47427-71... Axle, Suspension.................................... 2-7 00590-47428-71... Bracket ................................................. 3-7 00590-47429-71... Lever Assembly, Brake ............................ 3-7 00590-47430-71... Shaft, Handle Pivot ................................. 3-3 00590-47431-71... Hub .................................................... 4-16 00590-47432-71... Tire, Rubber, Smooth, Black ................... 4-16 00590-47433-71... Tire, Rubber, Smooth, Non-Marking........ 4-16 00590-47434-71... Tire, Rubber, Lugged, Black ................... 4-16 00590-47435-71... Tire, Rubber, Smooth, Black, ......................... ............................ Reinforced........................................... 4-16 00590-47436-71... Tire, Rubber, Smooth, Non-Marking, .............. ............................ Reinforced........................................... 4-16 00590-47437-71... Transmission .......................................... 4-9 00590-47437-71... Transmission, Models 8HBW30, ................... ............................ 8HBE30/40 .......................................... 4-7 00590-47438-71... Housing, Gear, Lower............................. 4-9 00590-47439-71... Housing, Gear, Upper ............................ 4-9 00590-47440-71... Plate, Cover........................................... 4-9 00590-47441-71... Gasket, Transmission ............................ 4-11 00590-47442-71... Support, Handle, Machined .................... 4-3 00590-47444-71... Plate, Cover......................................... 4-11 00590-47445-71... Tire, Poly, Smooth, 85 Durometer ........... 4-16 00590-47446-71... Tire, Poly, Grooved, 85 Durometer ......... 4-16 00590-47447-71... Tire, Poly, Diamond, 85 Durometer......... 4-16 00590-47448-71... Tire, Poly, Siped, 85 Durometer ............. 4-16

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B-5

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Numerical Parts Index

Part No.

Description

Page

00590-47449-71 ...Tire, Poly, Smooth, 83 Durometer............4-16 00590-47450-71 ...Tire, Poly, Smooth, 93 Durometer............4-16 00590-47451-71 ...Shim, Spacer Slewing .............................4-3 00590-47452-71 ...Guard, Cable.........................................3-3 00590-47454-71 ...Link, Coast ...........................................8-21 00590-47455-71 ...Console ...............................................2-23 00590-47456-71 ...Console ...............................................2-23 00590-47457-71 ...Tire, Rubber, 6K, Black ..........................4-16 00590-47458-71 ...Tire, Rubber, 6K, White .........................4-16 00590-47459-71 ...Tire, Rubber, 6K, Black, Lugged ..............4-16 00590-47460-71 ...Tire, Rubber, 8K, Black ..........................4-16 00590-47461-71 ...Tire, Rubber, 8K, White .........................4-16 00590-47462-71 ...Cover, Center .......................................2-23 00590-47463-71 ...Switch Assembly ...................................5-11 00590-47464-71 ...Lever Assembly, Brake Bushing .................3-3 00590-47465-71 ...Decal, E...............................................2-24 00590-47466-71 ...Bell Crank, Left-Hand (Greaseable) ...........7-7 00590-47467-71 ...Bell Crank, Right-Hand (Greaseable) .........7-7 00590-47468-71 ...Linkage, Top...........................................7-7 00590-47472-71 ...Tire, Poly, Crowned, 85 Durometer .........4-16 00590-47473-71 ...Pad, Floor, Cushioned ...........................2-23 00590-47474-71 ...Cover ..................................................2-23 00590-47475-71 ...Cover ..................................................2-23 00590-47476-71 ...Arm, Machined, Models 8HBE30/40 .....3-19 00590-47477-71 ...Arm, Machined, Models 8HBE30/40 ........... .............................with Coast ...........................................3-19 00590-47478-71 ...Arm, Trigger, Jog ..................................3-13 00590-47479-71 ...Bracket, Sensor.......................................8-3 00590-47480-71 ...Pin, Eccentric..........................................7-5 00590-47481-71 ...Bell Crank, Left-Hand (Greaseable) ...........7-7 00590-47482-71 ...Bell Crank, Right-Hand (Greaseable) .........7-7 00590-47483-71 ...Pin, Eccentric..........................................7-5 00590-47484-71 ...Plate, Tie, Models 8HBE30/40...............3-19 00590-47485-71 ...Switch, Pushbutton ................................3-13 00590-47486-71 ...Sensor Assembly, Proximity ......................8-3 00590-47491-71 ...Harness, Main........................................5-7 00590-47492-71 ...Motor, Drive...........................................4-7 00590-47492-71 ...Motor, Drive.........................................5-25 00590-47493-71 ...Motor, Drive.........................................5-25 00590-47493-71 ...Motor, Drive, EE .....................................4-7 00590-47494-71 ...Shaft, Pivot.............................................7-5 00590-47495-71 ...Key, Programming ................................5-22 00590-47497-71 ...Decal, Emergency Disconnect.................2-23 00590-47499-71 ...Pad, Platform........................................2-23 00590-47511-71 ...Sleeve, Expando.....................................5-7 00590-47512-71 ...Tire, Poly, Smooth, 85 Durometer............4-16 00590-47513-71 ...Tire, Poly, Diamond, 85 Durometer .........4-16 00590-47514-71 ...Tire, Poly, Razor Siped, 85 Durometer .....4-16 00590-47515-71 ...Tire, Poly, Center Groove, ............................ .............................85 Durometer .......................................4-16 00590-47516-71 ...Chain ....................................................8-7 00590-47526-71 ...Clip, Retaining .....................................8-19 00590-47528-71 ...Clamp ...................................................5-7 00590-47529-71 ...Switch, Key, 2-Position, EE (Keyless) ........5-17 00590-47530-71 ...Ball, 0.25 in. Diameter ..........................8-23 00590-47531-71 ...Plunger, Coast ......................................8-23 00590-47532-71 ...Bracket, Mounting, Coast.......................8-23 00590-47533-71 ...Arm, Machined, Model 8HBW30...........3-19 00590-47534-71 ...Arm, Machined, Models 8HBC30/40,.......... .............................8TB50 with Pull Lever Brake ...................3-19 00590-47536-71 ...Arm, Machined, Models 8HBC30/40,.......... .............................8TB50 with Deadman Brake ..................3-19 00590-47537-71 ...Backrest Weldment, Load, 72 in. ............8-13 00590-47538-71 ...Backrest Weldment, Load, 72 in. ............8-13 00590-47539-71 ...Cable Assembly (B- to MP-2) ....................5-8 00590-47540-71 ...Cable Assembly (P1 to FU1-2) ..................5-8 00590-47541-71 ...O-Ring.................................................5-25 00590-47542-71 ...Frame, Complete ..................................5-25

B-6

Part No.

Description

Page

00590-47543-71 ... Board, Terminal .................................... 5-25 00590-47548-71 ... Disc .................................................... 5-25 00590-47550-71 ... End Shield, Drive.................................. 5-25 00590-47551-71 ... Clamp................................................. 5-25 00590-47553-71 ... Rotor................................................... 5-25 00590-47554-71 ... Bearing Assembly, Encoder.................... 5-25 00590-47555-71 ... Enclosure............................................. 5-25 00590-47556-71 ... Seal, Oil.............................................. 5-25 00590-47560-71 ... Bell, End, Brake.................................... 5-25 00590-47565-71 ... Sensor, Temperature.............................. 5-25 00590-47579-71 ... Bracket Weldment .................................. 4-3 00590-47580-71 ... Shaft, Brake Lever................................. 4-13 00590-47587-71 ... Kit, Suspension....................................... 2-7 00590-47747-71 ... Hose Assembly ...................................... 6-3 00590-47748-71 ... Hose Assembly ...................................... 6-3 00590-47750-71 ... Decal, Cold Storage Hydraulic Fluid ......... 6-3 00590-47757-71 ... Shaft, Rear Link ...................................... 7-5 00590-48060-71 ... Caster Assembly, without Springs .................. ............................ (Superior) ............................................ 2-13 00590-48060-71 ... Caster Assembly, without Springs .................. ............................ (Superior) .............................................. 2-9 00590-48165-71 ... Switch, Key, 2-Position .......................... 5-17 00590-48194-71 ... Grommet ............................................. 3-17 00590-48195-71 ... Harness, Jog, Models 8HBE30/40 ................ ............................ with Coast Only ................................... 3-17 00590-48200-71 ... Arm Assembly, Handle, Models 8HBW30, ..... ............................ 8HBE30/40 Standard .......................... 3-19 00590-48201-71 ... Kit, Shoulder Bolt.................................. 2-13 00590-48202-71 ... Kit, Axle, Greaseable............................ 2-13 00590-48203-71 ... Bearing, Wheel.................................... 2-13 00590-48204-71 ... Wheel, without Bearings ....................... 2-13 00590-48205-71 ... Wheel, with Bearings............................ 2-13 00590-48206-71 ... Kit, Wheel, Caster ................................ 2-13 00590-48207-71 ... Kit, Housing ......................................... 2-13 00590-48208-71 ... Pocket, Manual .................................... 2-23 00590-48209-71 ... Grip, Handle, Gray .............................. 3-13 00590-48210-71 ... Plate Weldment ...................................... 8-9 00590-48212-71 ... Bell Crank, Right-Hand (Non-Greaseable).. 7-7 00590-48213-71 ... Bell Crank, Right-Hand (Non-Greaseable).. 7-7 00590-48214-71 ... Bell Crank, Left-Hand (Non-Greaseable) .... 7-7 00590-48215-71 ... Bell Crank, Left-Hand (Non-Greaseable) .... 7-7 00590-48216-71 ... Plate ................................................... 3-19 00590-48220-71 ... Lift Pump and Motor Assembly ...................... ............................ with Metal Tank ..................................... 6-7 00590-48220-71 ... Lift Pump and Motor Assembly ...................... ............................ with Metal Tank ...................................... 6-3 00590-48221-71 ... Arm Assembly, Handle, ................................ ............................ Models 8HBC30/40 Standard, 8TB50 ... 3-19 00590-48222-71 ... Enclosure, Fuse, EE ................................. 5-8 00590-48223-71 ... Cable Assembly (P1 to FU1-2), EE ............ 5-8 00590-48224-71 ... Sleeve, Expando .................................... 5-8 00590-48225-71 ... Plate, Specification ................................. 8-9 00590-48226-71 ... Arm, Machined, Models 8HBC30/40 ........... ............................ Standard and Jog, 8TB50...................... 3-19 00590-48227-71 ... Arm Assembly, Handle, ................................ ............................ Models 8HBE30/40 with Coast ............. 3-19 00590-48228-71 ... Arm Assembly, Handle, ................................ ............................ Models 8HBC30/40 with Jog ................ 3-19 00590-48229-71 ... Pin, Tractor Link Support ............................... ............................ (Non-Greaseable)................................... 7-5 00590-48253-71 ... Decal, AC ........................................... 2-23 00590-48255-71 ... Cover, Top, EE ..................................... 5-13 00590-48553-71 ... Caster Assembly, with Springs....................... ............................ (Heavy Duty) ........................................ 2-15 00590-48553-71 ... Caster Assembly, with Springs....................... ............................ (Heavy Duty) .......................................... 2-9 00590-48944-71 ... Entry Roller Installation .......................... 7-16

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00715-00130-08, Issued 9/18/2008

00715-00130-08 www.toyotaforklift.com