Toyota Forklift 8HBW23 Pallet Truck Parts Catalog Manual SN 00125 & up - PDF DOWNLOAD

Parts Catalog Model 8HBW23 Pallet Truck

Model 8HBW23 00715-00150-15

Serial Number 00125 & up 04 Nov 2015

© Copyright 2015 by Toyota Industrial Equipment All rights reserved. No portion of this manual may be reproduced mechanically, electronically or by any other means, including photocopying, electronic retrieval or transfer, or recording without the written permission of the publisher.

Toyota Industrial Equipment believes the information in this manual is accurate and current as of the publication date; such information is subject to change without notice. Toyota Industrial Equipment is not responsible for any errors that may appear in the manual.

00715-00150-15, 04 Nov 2015

Model 8HBW23

Table of Contents

Table of Contents SECTION 1 General Information Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Critical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5 Recommended . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

SECTION 2 Finish & Accessories Major Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Finish Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 Bumper and Caster Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9 Bumper Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11 Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13

SECTION 3 Steering & Controls Handle Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Handle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 Handle Tiller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7 Handle Head Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9 Control Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11 Thumb Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13

SECTION 4 Drive & Brake Transmission Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Gearbox Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Drive Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-2 4-4 4-6 4-8

SECTION 5 Electrical Comp. & System Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 Contactor Panel, Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 Contactor Panel, Cold Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7 Contactor and Fuse Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10 Traction Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12 Battery Pack Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15 Start Switch Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21

SECTION 6 Hydraulic Components Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 Pump and Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4 Lift Cylinder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6

SECTION 7 Mast Lift Linkage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 Load Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8 Dual Load Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10

00715-00150-15, 04 Nov 2015

i

Model 8HBW23

Table of Contents

Table of Contents SECTION 8 Options & Kits Load Backrest Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2 Caster Installaion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4 Tray Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6 Tray Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8 Shrink Wrap Holder Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10 Bumper Skirt Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12

APPENDIX A Alphabetical Parts Index APPENDIX B Numerical Parts Index

00715-00150-15, 04 Nov 2015

ii

TOYOTA

00715-00150-15, 04 Nov 2015

SECTION 1 General Information Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Critical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5 Recommended . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

00715-00150-15, 04 Nov 2015

1-1

Model 8HBW23

General Information Hardware

List 1-H: Hardware (Sheet 1 of 3) SERVICE TYPE

PART NUMBER

DESCRIPTION

SERVICE GROUP

ITEM NO. QTY

H

00590-43313-71

Assembly, Washer

802

10

2

H

00590-41863-71

Bolt

503

7

2

H

00590-42657-71

Bolt, Hex Socket Head

701

3

2

H

00590-00019-71

Fitting, Grease

702

8

1

H

00590-00812-71

Nut

506

4

8

H

00590-03435-71

Nut

701

2

2

H

00590-03923-71

Nut

506

20

5

H

00590-43315-71

Nut

802

12

1

H

00590-54074-71

Nut

505

19

1

H

00590-54075-71

Nut

505

20

3

H

00590-52095-71

Nut, Flanged

503

18

1

H

00590-53135-71

Nut, Hex, Flange

203

8

8

H

00590-03584-71

Nut, Hex, Lock

804

2

2

H

00590-52898-71

Nut, Hex, Lock, M10

401

8

1

H

00590-54076-71

Nut, Lock

505

21

1

H

00590-43228-71

Nut, Locking

802

11

1

H

00590-43422-71

Nut, Lug

404

4

5

H

00590-03870-71

Screw

801

2

H

00590-40014-71

Screw

506

19

2

H

00590-42466-71

Screw

306

1

2

H

00590-43283-71

Screw

301

4

2

H

00590-43285-71

Screw

301

2

1

H

00590-43310-71

Screw

301

3

2

H

00590-43319-71

Screw

802

16

1

H

00590-43320-71

Screw

802

17

1

H

00590-43449-71

Screw

506

16

11

H

00590-46792-71

Screw

401

3

10

H

00590-47506-71

Screw

303

12

1

H

00590-47603-71

Screw

601

3

1

H

00590-47614-71

Screw

506

17

3

H

00590-48198-71

Screw

303

10

2

H

00590-48199-71

Screw

303

11

2

H

00590-51525-71

Screw

501

5

2

H

00590-52083-71

Screw

701

5

2

H

00590-52402-71

Screw

302

1

2

H

00590-52907-71

Screw

305

26

1

H

00590-53227-71

Screw

503

8

4

H

00590-53228-71

Screw

501

6

2

Service Type H = Hardware

1-2

00715-00150-15, 04 Nov 2015

General Information Hardware

Model 8HBW23

List 1-H: Hardware (Sheet 2 of 3) SERVICE TYPE

PART NUMBER

DESCRIPTION

SERVICE GROUP

ITEM NO. QTY

H

00590-53229-71

Screw

504

3

4

H

00590-53758-71

Screw

303

1

4

H

00590-54093-71

Screw

505

17

2

H

00590-54719-71

Screw

403

6

3

H

00590-54735-71

Screw

806

2

5

H

00590-55951-71

Screw

305

1

1

H

00590-55962-71

Screw

305

15

5

H

00590-55963-71

Screw

305

16

2

H

00590-55970-71

Screw

305

23

1

H

00590-55971-71

Screw

305

24

1

H

00590-55972-71

Screw

305

25

1

H

00590-53230-71

Screw, Button Head

302

12

3

H

00590-52085-71

Screw, Flange Head

203

6

8

H

00590-52861-71

Screw, Flange Head

203

7

4

H

00590-51527-71

Screw, Flange Head, Hex

401

6

1

H

00590-52079-71

Screw, Flange Head, Hex

503

20

4

H

00590-53127-71

Screw, Flange Head, Hex

401

5

1

H

00590-53130-71

Screw, Flange Head, Hex

503

19

1

H

00590-53132-71

Screw, Flange Head, Hex

503

21

2

H

00590-54726-71

Screw, Flange Head, Hex

503

22

1

H

00590-05185-71

Screw, Flange Head, Thread Forming

506

18

2

H

00590-54100-71

Screw, Hex Head

505

13

1

H

00590-54103-71

Screw, Hex Head

402

19

6

H

00590-44719-71

Screw, M6 X 20

804

1

2

H

00590-03913-71

Screw, Set

302

6

1

H

00590-54077-71

Screw, Socket Head

505

16

1

H

00590-54079-71

Screw, Socket Head

505

15

2

H

00590-54101-71

Screw, Socket Head

505

14

6

H

00590-54109-71

Screw, Socket Head

402

22

10

H

00590-54111-71

Screw, Socket Head

402

20

3

H

00590-54127-71

Screw, Socket Head

402

21

2

H

00590-00359-71

Spacer

703

1

4

H

00590-00112-71

Washer

506

3

8

H

00590-03595-71

Washer

501

2

2

H

00590-42468-71

Washer

306

2

2

H

00590-43288-71

Washer

302

5

2

H

00590-53093-71

Washer

503

24

2

H

00590-54078-71

Washer

505

23

1

Service Type H = Hardware

00715-00150-15, 04 Nov 2015

1-3

Model 8HBW23

General Information Hardware

List 1-H: Hardware (Sheet 3 of 3) SERVICE TYPE

PART NUMBER

DESCRIPTION

SERVICE GROUP

ITEM NO. QTY

H

00590-54081-71

Washer

505

26

1

H

00590-54086-71

Washer

505

22

6

H

00590-53048-71

Washer, Bottom

804

4

2

H

00590-00015-71

Washer, Flat

703

2

8

H

00590-02940-71

Washer, Flat

503

30

2

H

00590-02979-71

Washer, Flat

504

8

4

H

00590-43316-71

Washer, Flat

802

13

2

H

00590-54725-71

Washer, Flat, Brass

503

4

1

H

00590-02840-71

Washer, Lock

503

32

2

H

00590-43334-71

Washer, Lock

402

26

10

H

00590-54071-71

Washer, Lock

505

24

3

H

00590-54080-71

Washer, Lock

505

25

2

H

00590-53093-71

Washer, Serrated Conical

501

14

3

H

00590-04912-71

Washer, Thrust

802

7

2

Service Type H = Hardware

1-4

00715-00150-15, 04 Nov 2015

General Information Critical

Model 8HBW23

List 1-C: Critical SERVICE TYPE

PART NUMBER

DESCRIPTION

SERVICE GROUP

ITEM NO. QTY

C

00590-53197-71

Battery Pack Assembly, With AGM Battery

506

C

00590-53195-71

Battery Pack Assembly, With No Battery

506

C

00590-53196-71

Battery Pack Assembly, With Wet Cell Battery

506

C

Ref.

Bumper

806

1

C

00590-53160-71

Charger, Battery

506

25

1

C

Ref.

Contactor Assembly (See 504)

502

23

1

C

00590-54681-71

Contactor Assembly, Lift

503

27

1

C

00590-53845-71

Contactor Assembly, Main

503

26

1

C

Ref.

Contactor Panel, Cold Storage (See 503)

501

17

1

C

Ref.

Contactor Panel, Standard (See 502)

501

11

1

C

00590-53086-71

Contactor, Main

504

6

1

C

00590-53087-71

Contactor, Pump

504

7

1

C

Ref.

Control Head Assembly

201

1

C

00590-54680-71

Controller, Motor

503

23

1

C

00590-53051-71

Cylinder Assembly

603

C

Ref.

Decal, Spec. Plate (EE)

202

21

1

C

Ref.

Drive Unit and Motor Assembly

201

2

C

Ref.

Drive Unit and Motor Assembly (See 402 and 505)

401

9

C

Ref.

Electrical System

201

3

C

Ref.

Fork Final Assembly

201

6

C

Ref.

Handle Assembly (See 302)

301

5

1

C

Ref.

Handle Assembly, Tiller

302

4

1

C

00590-55947-71

Head Assembly, Control

305

C

00590-55947-71

Head Assembly, Control (See 305)

304

1

1

C

Ref.

Housing (Not Available)

402

1

1

C

Ref.

Lift Pump Assembly

201

4

C

00590-43392-71

Motor, Lift Pump

602

3

1

C

00590-53202-71

Pump and Motor Assembly

602

C

Ref.

Specification Tag

202

11

1

C

Ref.

Stator (Not Available)

505

5

1

C

00590-54090-71

Traction Motor and Gearbox Assembly

505

C

Ref.

Tray Assembly (See 804)

803

2

1

1

1

Service Type C = Critical Part

00715-00150-15, 04 Nov 2015

1-5

Model 8HBW23

General Information Recommended

List 1-R: Recommended (Sheet 1 of 2) SERVICE TYPE

PART NUMBER

DESCRIPTION

SERVICE GROUP

ITEM NO. QTY

R

00590-53069-71

Battery, AGM

506

28

4

R

00590-40409-71

Battery, Wet Cell

506

9

4

R

00590-40817-71

Bearing

703

5

4

R

00590-42428-71

Bearing

306

4

2

R

00590-43300-71

Bearing

302

8

2

R

00590-43317-71

Bearing

802

14

2

R

00590-43364-71

Bearing, Ball

505

6

1

R

00590-43429-71

Bearing, Ball

402

14

2

R

00590-54097-71

Bearing, Ball

505

7

1

R

00590-54113-71

Bearing, Ball

402

15

1

R

00590-54115-71

Bearing, Ball

402

13

1

R

00590-04792-71

Bearing, Cone

802

5

1

R

00590-04793-71

Bearing, Cup

802

5

1

R

00590-43299-71

Bearing, Sealed

703

5

4

R

00590-47848-71

Bearing, Thrust

802

8

1

R

00590-43276-71

Bushing

701

18

4

R

00590-43276-71

Bushing (Included in Pullrod Assembly)

701

1

4

R

00590-55957-71

Card Assembly, Display

305

10

1

R

00590-55955-71

Card Assembly, VM

305

8

1

R

00590-40800-71

Connector, Battery, Gray

503

10

1

R

00590-40416-71

Connector, Battery, Red

506

10

1

R

00590-54729-71

Fuse (125 Amp)

504

1

1

R

00590-45998-71

Fuse (350 Amp)

503

28

1

R

00590-54727-71

Fuse (400 Amp)

503

29

1

R

00590-54717-71

Fuse, Potted

502

33

1

R

00590-54716-71

Fuse, Potted (125 Amp), EE

504

4

1

R

00590-55959-71

Gasket, Display

305

12

1

R

00590-55956-71

Gasket, E Steer Handle

305

9

1

R

00590-53039-71

Horn

503

14

1

R

00590-46827-71

Kit, Relief Valve

602

2

1

R

00590-53203-71

Kit, Solenoid Valve

602

4

1

R

00590-43500-71

Kit, Start Switch

602

9

1

R

00590-46362-71

O-Ring

802

20

1

R

00590-48916-71

Resistor

503

9

1

R

00590-49193-71

Resistor Assembly

503

12

1

R

00590-54731-71

Rotor, Brake

403

3

1

R

00590-43431-71

Seal, Ring

402

17

2

R

00590-05063-71

Seal, Rod

603

4

1

Service Type R = Recommended Spare

1-6

00715-00150-15, 04 Nov 2015

General Information Recommended

Model 8HBW23

List 1-R: Recommended (Sheet 2 of 2) SERVICE TYPE

PART NUMBER

DESCRIPTION

SERVICE GROUP

ITEM NO. QTY

R

00590-43375-71

Seal, Shaft

505

9

1

R

00590-43428-71

Seal, Shaft

402

16

1

R

00590-54098-71

Seal, Shaft

505

8

1

R

00590-54088-71

Sensor, Proximity

302

1

1

R

00590-54112-71

Sensor, Speed

505

36

1

R

00590-42422-71

Spring

306

6

1

R

00590-43290-71

Spring, Torsion

302

7

1

R

00590-55965-71

Switch, Horn

305

18

1

R

00590-55974-71

Switch, Horn

305

27

1

R

00590-48165-71

Switch, Key, Main On/Off

507

3

1

R

00590-40983-71

Switch, Rocker, On/Off

507

2

1

R

00590-55994-71

Tire, Drive (Black Poly)

404

2

1

R

00590-43420-71

Tire, Drive (Lugged Rubber)

404

2

1

R

00590-43418-71

Tire, Drive (Non-Marking Rubber)

404

2

1

R

00590-43426-71

Tire, Drive (Smooth Black Rubber)

404

2

1

R

00590-43419-71

Tire, Drive (Traction Rubber)

404

2

1

R

00590-43292-71

Washer, Plastic

302

11

1

R

00590-43318-71

Wheel

802

15

1

R

00590-03768-71

Wiper, Cylinder Rod

603

2

1

Service Type R = Recommended Spare

00715-00150-15, 04 Nov 2015

1-7

TOYOTA

1-8

00715-00150-15, 04 Nov 2015

SECTION 2 Finish & Accessories Major Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Finish Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 Bumper and Caster Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9 Bumper Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11 Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13

00715-00150-15, 04 Nov 2015

2-1

Model 8HBW23

Finish & Accessories Major Assemblies

Major Assemblies Figure 2-1: Major Assemblies

2-2

00715-00150-15, 04 Nov 2015

Finish & Accessories Major Assemblies

Model 8HBW23

List 2-1: Major Assemblies FIGURE 2-1 ITEM NO.

QTY

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Major Assemblies 1

Ref.

Control Head Assembly

C

2

Ref.

Drive Unit and Motor Assembly

C

3

Ref.

Electrical System

C

4

Ref.

Lift Pump Assembly

C

6

Ref.

Fork Final Assembly

C

Service Type C = Critical Part

00715-00150-15, 04 Nov 2015

2-3

Model 8HBW23

Finish & Accessories Finish Instructions

Finish Instructions Figure 2-2.a: Finish Instructions

2-4

00715-00150-15, 04 Nov 2015

Finish & Accessories Finish Instructions

Model 8HBW23

Finish Instructions Figure 2-2.b: Finish Instructions

00715-00150-15, 04 Nov 2015

2-5

Model 8HBW23

Finish & Accessories Finish Instructions

Finish Instructions Figure 2-2.c: Finish Instructions

2-6

00715-00150-15, 04 Nov 2015

Finish & Accessories Finish Instructions

Model 8HBW23

Finish Instructions Figure 2-2.d: Finish Instructions

00715-00150-15, 04 Nov 2015

2-7

Model 8HBW23

Finish & Accessories Finish Instructions

List 2-2: Finish Instructions FIGURE 2-2 ITEM NO.

QTY

PART NUMBER

1

1

00590-52546-71

Decal, Toyota

DESCRIPTION

SERVICE USED TYPE ON

Finish Instructions 1

00590-52544-71

Decal, Toyota, Black

3

1

00590-53187-71

Decal, Owner Operator

6

1

00590-52542-71

Decal, No Riding

7

1

00590-52545-71

Decal, Owner/Operator

8

1

00590-47497-71

Decal, Emergency Disconnect

9

1

00590-43331-71

Decal, Steam Clean

10

1

00590-53089-71

Decal, Warning

11

1

Ref.

Specification Tag

12

1

00590-45412-71

Decal, Battery Connection

13

1

00590-40452-71

Decal, Warning

14

1

00590-51098-71

Decal, Click to Creep

15

2

00590-48392-71

Decal, AC Powered

16

2

00590-53104-71

Decal, Reflector, Bumper

17

2

00590-53097-71

Decal, Reflector, Fork Tip

18

6

00590-53098-71

Decal, Reflector, Tiller

19

2

00590-44371-71

Decal, EE

20

4

00590-05115-71

Tack, Metal

21

1

Ref.

Decal, Spec. Plate (EE)

22

1

00590-47465-71

Decal, E

23

2

00590-53105-71

Decal, Reflector, Bumper

C

A

C

A = Quantity 3 W/Loadbackrest Service Type C = Critical Part

2-8

00715-00150-15, 04 Nov 2015

Finish & Accessories Bumper and Caster Installation

Model 8HBW23

Bumper and Caster Installation Figure 2-3: Bumper and Caster Installation

00715-00150-15, 04 Nov 2015

2-9

Model 8HBW23

Finish & Accessories Bumper and Caster Installation

List 2-3: Bumper and Caster Installation FIGURE 2-3 ITEM NO.

QTY

PART NUMBER

2

2

00590-43423-71

Shoe, Skid

2

00590-54107-71

Shoe, Skid Iron (Painted)

2

00590-54106-71

Shoe, Skid Iron (Galvanized)

3

2

00590-54042-71

Bracket, Skid (Painted)

4

2

00590-54105-71

Bracket, Skid (Galvanized)

5

2

00590-43303-71

Caster Assembly (See 802)

6

8

00590-52085-71

Screw, Flange Head

H

7

4

00590-52861-71

Screw, Flange Head

H

8

8

00590-53135-71

Nut, Hex, Flange

H

DESCRIPTION

SERVICE USED TYPE ON

Bumper and Caster Installation

Service Type H = Hardware

2-10

00715-00150-15, 04 Nov 2015

Finish & Accessories Bumper Assembly

Model 8HBW23

Bumper Assembly Figure 2-4: Bumper Assembly

00715-00150-15, 04 Nov 2015

2-11

Model 8HBW23

Finish & Accessories Bumper Assembly

List 2-4: Bumper Assembly FIGURE 2-4 ITEM NO.

QTY

PART NUMBER

SERVICE USED TYPE ON

2

8

00590-52083-71

Screw

3

1

00590-54721-71

Bumper Weldment, Gray

1

00590-54720-71

Bumper Weldment, Galvanized

1

00590-54723-71

Bumper Weldment, Gray, With Skirt (See 806)

1

00590-54722-71

Bumper Weldment, Galvanized, With Skirt (See 806)

4

2

00590-53083-71

Spring, Flat

5

2

00590-53130-71

Screw, Flange Head, Hex

DESCRIPTION Bumper Assembly

H

H

Service Type H = Hardware

2-12

00715-00150-15, 04 Nov 2015

Finish & Accessories Covers

Model 8HBW23

Covers Figure 2-5: Covers

00715-00150-15, 04 Nov 2015

2-13

Model 8HBW23

Finish & Accessories Covers

List 2-5: Covers FIGURE 2-5 ITEM NO.

QTY

PART NUMBER

1

1

00590-53164-71

Cover, Grille

2

1

00590-53165-71

Cover, Lower, Orange

1

00590-53166-71

Cover, Lower, Black

1

00590-55980-71

Cover, Upper, Orange

1

00590-55981-71

Cover, Upper, Black

1

00590-53170-71

Cover, Console, Key Switch

1

00590-53171-71

Cover, Console, Rocker Switch

DESCRIPTION

SERVICE USED TYPE ON

Covers

3 4

2-14

00715-00150-15, 04 Nov 2015

SECTION 3 Steering & Controls Handle Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Handle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 Handle Tiller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7 Handle Head Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9 Control Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11 Thumb Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13

00715-00150-15, 04 Nov 2015

3-1

Model 8HBW23

Steering & Controls Handle Installation

Handle Installation Figure 3-1: Handle Installation

3-2

00715-00150-15, 04 Nov 2015

Steering & Controls Handle Installation

Model 8HBW23

List 3-1: Handle Installation FIGURE 3-1 ITEM NO.

QTY

PART NUMBER

2

1

00590-43285-71

Screw

H

3

2

00590-43310-71

Screw

H

4

2

00590-43283-71

Screw

H

5

1

Ref.

Handle Assembly (See 302)

C

6

1

00590-54668-71

Bumper, Stop

7

1

00590-53080-71

Grommet

DESCRIPTION

SERVICE USED TYPE ON

Handle Installation

Service Type C = Critical Part Service Type H = Hardware

00715-00150-15, 04 Nov 2015

3-3

Model 8HBW23

Steering & Controls Handle Assembly

Handle Assembly Figure 3-2.a: Handle Assembly

3-4

00715-00150-15, 04 Nov 2015

Steering & Controls Handle Assembly

Model 8HBW23

Handle Assembly Figure 3-2.b: Handle Assembly

00715-00150-15, 04 Nov 2015

3-5

Model 8HBW23

Steering & Controls Handle Assembly

List 3-2: Handle Assembly FIGURE 3-2 ITEM NO.

QTY

PART NUMBER

1

1

00590-53062-71

Sensor Assembly, Proximity

1

00590-54088-71

Sensor, Proximity

1

00590-53878-71

Bracket

DESCRIPTION

SERVICE USED TYPE ON

Handle Assembly R

2

00590-52402-71

Screw

2

1

00590-53070-71

Cap, Stem, Machined

H

3

1

00590-53078-71

Pin,Pivot, Handle

4

1

Ref.

Handle Assembly, Tiller

C

5

2

00590-43288-71

Washer

H

6

1

00590-03913-71

Screw, Set

H

7

1

00590-43290-71

Spring, Torsion

R

8

2

00590-43300-71

Bearing

R

9

1

00590-43280-71

Sleeve, Spring

10

1

00590-43481-71

Clamp, Wire

11

1

00590-43292-71

Washer, Plastic

R

12

3

00590-53230-71

Screw, Button Head

H

13

1

00590-00811-71

Strap

Service Type R = Recommended Spare Service Type C = Critical Part Service Type H = Hardware

3-6

00715-00150-15, 04 Nov 2015

Steering & Controls Handle Tiller Assembly

Model 8HBW23

Handle Tiller Assembly Figure 3-3: Handle Tiller Assembly

00715-00150-15, 04 Nov 2015

3-7

Model 8HBW23

Steering & Controls Handle Tiller Assembly

List 3-3: Handle Tiller Assembly FIGURE 3-3 ITEM NO.

QTY

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Handle Tiller Assembly 00590-55934-71

Handle Assembly With Keypad

00590-55935-71

Handle Assembly Without Keypad

1

4

00590-53758-71

Screw

2

1

00590-55946-71

Handle Head Assembly

3

1

00590-55941-71

Harness Assembly

4

1

00590-53154-71

Tiller

5

1

00590-42457-71

Cover

6

1

00590-55942-71

Plate, Backing, Upper

7

1

00590-55943-71

Plate, Lower

8

1

00590-43346-71

Relief, Strain

9

1

00590-55944-71

Pad, Key

H

1

00590-55945-71

Pad

10

2

00590-48198-71

Screw

H

11

2

00590-48199-71

Screw

H

12

1

00590-47506-71

Screw

H

Service Type H = Hardware

3-8

00715-00150-15, 04 Nov 2015

Steering & Controls Handle Head Assembly

Model 8HBW23

Handle Head Assembly Figure 3-4: Handle Head Assembly

00715-00150-15, 04 Nov 2015

3-9

Model 8HBW23

Steering & Controls Handle Head Assembly

List 3-4: Handle Head Assembly FIGURE 3-4 ITEM NO.

QTY

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Handle Head Assembly 00590-55946-71

Handle Head Assembly

1

1

00590-55947-71

Head Assembly, Control (See 305)

2

2

00590-42452-71

Plate, Blank

3

1

00590-42453-71

Plate, Symbol, Fork Lower

4

1

00590-42454-71

Plate, Symbol, Fork Lift

5

1

00590-55948-71

Handle Housing

6

1

00590-55949-71

Gasket Handle (Not Shown)

7

1

00590-55948-71

Handle Housing (Under Item 1)

C

Service Type C = Critical Part

3-10

00715-00150-15, 04 Nov 2015

Steering & Controls Control Head

Model 8HBW23

Control Head Figure 3-5: Control Head

00715-00150-15, 04 Nov 2015

3-11

Model 8HBW23

Steering & Controls Control Head

List 3-5: Control Head FIGURE 3-5 ITEM NO.

DESCRIPTION

SERVICE USED TYPE ON

QTY

PART NUMBER

1

00590-55947-71

Head Assembly, Control

C

1

1

00590-55951-71

Screw

H

3

1

00590-43360-71

Wheel Assembly, Thumb (See 306)

4

1

00590-55952-71

Button, Lift/Lower Assembly

6

1

00590-55953-71

Button, Horn Right

7

1

00590-55954-71

Button, Horn Left

8

1

00590-55955-71

Card Assembly, VM

R

Control Head

9

1

00590-55956-71

Gasket, E Steer Handle

R

10

1

00590-55957-71

Card Assembly, Display

R

11

1

00590-55958-71

Housing, Handle Upper

12

1

00590-55959-71

Gasket, Display

13

1

00590-55960-71

Card Assembly, Flex Circuit

14

1

00590-55961-71

Housing, Inner Assembly

15

5

00590-55962-71

Screw

H

16

2

00590-55963-71

Screw

H

17

1

00590-55964-71

Window, Display

18

1

00590-55965-71

Switch, Horn

19

1

00590-55966-71

Cover, Display

20

1

00590-55967-71

Steering Arm Head

21

1

00590-55968-71

Clamp, Cable

22

2

00590-55969-71

Retainer

23

1

00590-55970-71

Screw

H

24

1

00590-55971-71

Screw

H

25

1

00590-55972-71

Screw

H

26

1

00590-52907-71

Screw

H

27

1

00590-55974-71

Switch, Horn

R

R

R

Service Type R = Recommended Spare Service Type C = Critical Part Service Type H = Hardware

3-12

00715-00150-15, 04 Nov 2015

Steering & Controls Thumb Wheel Assembly

Model 8HBW23

Thumb Wheel Assembly Figure 3-6: Thumb Wheel Assembly

00715-00150-15, 04 Nov 2015

3-13

Model 8HBW23

Steering & Controls Thumb Wheel Assembly

List 3-6: Thumb Wheel Assembly FIGURE 3-6 ITEM NO.

QTY

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Thumb Wheel Assembly 00590-43360-71

Wheel Assembly, Thumb

1

2

00590-42466-71

Screw

H

2

2

00590-42468-71

Washer

H

3

1

00590-43327-71

Rocker, Left

4

2

00590-42428-71

Bearing

5

2

00590-42426-71

Support

6

1

00590-42422-71

Spring

7

1

00590-42427-71

Arm

8

1

00590-42417-71

Stop Lug

9

1

00590-43333-71

Rocker, Right

10

1

00590-42425-71

Axle

R R

Service Type R = Recommended Spare Service Type H = Hardware

3-14

00715-00150-15, 04 Nov 2015

SECTION 4 Drive & Brake Transmission Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Gearbox Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Drive Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-2 4-4 4-6 4-8

00715-00150-15, 04 Nov 2015

4-1

Model 8HBW23

Drive & Brake Transmission Installation

Transmission Installation Figure 4-1: Transmission Installation

4-2

00715-00150-15, 04 Nov 2015

Drive & Brake Transmission Installation

Model 8HBW23

List 4-1: Transmission Installation FIGURE 4-1 ITEM NO.

QTY

PART NUMBER

1

1

00590-53101-71

Cap, Brake

3

10

00590-46792-71

Screw

4

1

00590-43988-71

Strap, Static

5

1

00590-53127-71

Screw, Flange Head, Hex

H

6

1

00590-51527-71

Screw, Flange Head, Hex

H

7

1

00590-52095-71

Nut, Flanged

H

8

1

00590-52898-71

Nut, Hex, Lock, M10

H

9

1

Ref.

Drive Unit and Motor Assembly (See 402 and 505)

C

10

1

00590-53092-71

Bracket, Static Strap

DESCRIPTION

SERVICE USED TYPE ON

Transmission Installation H

Service Type C = Critical Part Service Type H = Hardware

00715-00150-15, 04 Nov 2015

4-3

Model 8HBW23

Drive & Brake Gearbox Assembly

Gearbox Assembly Figure 4-2: Gearbox Assembly

4-4

00715-00150-15, 04 Nov 2015

Drive & Brake Gearbox Assembly

Model 8HBW23

List 4-2: Gearbox Assembly FIGURE 4-2 ITEM NO.

QTY

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Gearbox Assembly 00590-54090-71

Traction Motor and Gearbox Assembly

C C

1

1

Ref.

Housing (Not Available)

2

1

00590-54121-71

Cover

3

1

00590-43396-71

Shaft, Flange

4

1

00590-54120-71

Pinion

5

1

00590-54119-71

Shaft, Pinion

6

1

00590-54118-71

Gear

7

1

00590-54128-71

Gear

8

5

00590-43365-71

Stud, Wheel

9

1

00590-43430-71

Ring, Spacer

11

1

00590-54116-71

Bearing, Steer

13

1

00590-54115-71

Bearing, Ball

R

14

2

00590-43429-71

Bearing, Ball

R

15

1

00590-54113-71

Bearing, Ball

R

16

1

00590-43428-71

Seal, Shaft

R

17

2

00590-43431-71

Seal, Ring

R

18

1

00590-43434-71

Ring, Retaining

19

6

00590-54103-71

Screw, Hex Head

H

20

3

00590-54111-71

Screw, Socket Head

H

21

2

00590-54127-71

Screw, Socket Head

H

22

10

00590-54109-71

Screw, Socket Head

H

23

1

00590-43437-71

Plug, Fill/Level

24

1

00590-43432-71

Plug, Drain

25

1

00590-43427-71

Vent

26

10

00590-43334-71

Washer, Lock

27

1

00590-54108-71

Sleeve, Clamp

H

Service Type R = Recommended Spare Service Type C = Critical Part Service Type H = Hardware

00715-00150-15, 04 Nov 2015

4-5

Model 8HBW23

Drive & Brake Brake Assembly

Brake Assembly Figure 4-3: Brake Assembly

4-6

00715-00150-15, 04 Nov 2015

Drive & Brake Brake Assembly

Model 8HBW23

List 4-3: Brake Assembly FIGURE 4-3 ITEM NO.

QTY

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Brake Assembly 00590-54090-71

Traction Motor and Gearbox Assembly

1

1

NSS

Coil, Brake

2

1

00590-54728-71

Boot, Brake

3

1

00590-54731-71

Rotor, Brake

4

1

00590-54730-71

Hub, Brake

5

1

00590-54718-71

Ring

6

3

00590-54719-71

Screw

C

R

H

Service Type R = Recommended Spare Service Type C = Critical Part Service Type H = Hardware

00715-00150-15, 04 Nov 2015

4-7

Model 8HBW23

Drive & Brake Drive Wheel Assembly

Drive Wheel Assembly Figure 4-4: Drive Wheel Assembly

4-8

00715-00150-15, 04 Nov 2015

Drive & Brake Drive Wheel Assembly

Model 8HBW23

List 4-4: Drive Wheel Assembly FIGURE 4-4 ITEM NO.

QTY

PART NUMBER

1

1

00590-43409-71

Wheel Assembly, Drive (Smooth Black Rubber)

1

00590-43410-71

Wheel Assembly, Drive (Black Poly)

1

00590-52926-71

Wheel Assembly, Drive (Black Poly) (Crowned)

1

00590-43412-71

Wheel Assembly, Drive (Non-Marking Rubber)

1

00590-43413-71

Wheel Assembly, Drive (Traction Rubber)

1

00590-43414-71

Wheel Assembly, Drive (Lugged)

1

00590-43426-71

Tire, Drive (Smooth Black Rubber)

R

1

00590-43418-71

Tire, Drive (Non-Marking Rubber)

R

1

00590-43419-71

Tire, Drive (Traction Rubber)

R

1

00590-43420-71

Tire, Drive (Lugged Rubber)

R

1

00590-55994-71

Tire, Drive (Black Poly)

R

3

1

00590-43421-71

Hub

4

5

00590-43422-71

Nut, Lug

DESCRIPTION

SERVICE USED TYPE ON

Drive Wheel Assembly

2

H

Service Type R = Recommended Spare Service Type H = Hardware

00715-00150-15, 04 Nov 2015

4-9

TOYOTA

4-10

00715-00150-15, 04 Nov 2015

SECTION 5 Electrical Comp. & System Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 Contactor Panel, Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 Contactor Panel, Cold Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7 Contactor and Fuse Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10 Traction Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12 Battery Pack Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15 Start Switch Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21

00715-00150-15, 04 Nov 2015

5-1

Model 8HBW23

Electrical Comp. & System Electrical System

Electrical System Figure 5-1: Electrical System

5-2

00715-00150-15, 04 Nov 2015

Electrical Comp. & System Electrical System

Model 8HBW23

List 5-1: Electrical System FIGURE 5-1 ITEM NO.

QTY

PART NUMBER

1

6

00590-00556-71

Strap

2

2

00590-03595-71

Washer

H

4

3

00590-41863-71

Bolt

H

5

2

00590-51525-71

Screw

H

6

2

00590-53228-71

Screw

H

7

1

00590-54104-71

Harness, Wiring (Not Shown)

8

1

00590-53119-71

Wire Assembly, Single, LPC2 to MP(RD) (Not Shown)

DESCRIPTION

SERVICE USED TYPE ON

Electrical System

9

1

00590-53120-71

Wire Assembly, Single, TAB- to MP(BL) (Not Shown)

10

4

00590-52095-71

Nut, Flanged

H

11

1

Ref.

Contactor Panel, Standard (See 502)

C

12

1

00590-53076-71

Clamp

13

1

00590-54089-71

Bracket, Harness Routing

14

3

00590-53093-71

Washer, Serrated Conical

15

2

00590-53095-71

Grommet

17

1

Ref.

Contactor Panel, Cold Storage (See 503)

H C

Service Type C = Critical Part Service Type H = Hardware

00715-00150-15, 04 Nov 2015

5-3

Model 8HBW23

Electrical Comp. & System Contactor Panel, Standard

Contactor Panel, Standard Figure 5-2.a: Contactor Panel, Standard

5-4

00715-00150-15, 04 Nov 2015

Electrical Comp. & System Contactor Panel, Standard

Model 8HBW23

Contactor Panel, Standard Figure 5-2.b: Contactor Panel, Standard

00715-00150-15, 04 Nov 2015

5-5

Model 8HBW23

Electrical Comp. & System Contactor Panel, Standard

List 5-2: Contactor Panel, Standard FIGURE 5-2 ITEM NO.

QTY

PART NUMBER

1

2

00590-05283-71

Decal, Label

2

6

00590-00556-71

Strap

3

2

00590-02940-71

Washer, Flat

H

4

1

00590-54725-71

Washer, Flat, Brass

H

7

2

00590-41863-71

Bolt

H

8

1

00590-48916-71

Resistor

R

9

1

00590-40800-71

Connector, Battery, Gray

R

1

00590-40416-71

Connector, Battery, Red

R

1

00590-53117-71

Wire Assembly, Single, Battery +

DESCRIPTION

SERVICE USED TYPE ON

Contactor Panel, Standard

1

00590-53118-71

Wire Assembly, Single, Battery -

10

1

00590-53435-71

Horn Assembly

11

1

00590-49193-71

Resistor Assembly

12

1

00590-49199-71

Retainer, Resistor

13

1

00590-53039-71

Horn

16

1

00590-53121-71

Wire Assembly, Single

17

1

00590-54726-71

Screw, Flange Head, Hex

H

18

1

00590-53130-71

Screw, Flange Head, Hex

H

19

4

00590-52079-71

Screw, Flange Head, Hex

H

20

2

00590-53132-71

Screw, Flange Head, Hex

H

21

1

00590-52095-71

Nut, Flanged

H

22

1

00590-54680-71

Controller, Motor

C

23

1

Ref.

Contactor Assembly (See 504)

C

24

2

00590-53093-71

Washer

H

26

1

00590-54727-71

Fuse (400 Amp)

R

27

4

00590-03435-71

Nut

H

28

2

00590-02840-71

Washer, Lock

H

29

2

00590-47737-71

Insulator, Standoff

30

2

00590-05120-71

Terminal

32

1

00590-53124-71

Wire, Single Assembly

33

1

00590-54717-71

Fuse, Potted

R

A A

R

A

R

A = Optional Travel Alarm Service Type R = Recommended Spare Service Type C = Critical Part Service Type H = Hardware

5-6

00715-00150-15, 04 Nov 2015

Electrical Comp. & System Contactor Panel, Cold Storage

Model 8HBW23

Contactor Panel, Cold Storage Figure 5-3.a: Contactor Panel, Cold Storage

00715-00150-15, 04 Nov 2015

5-7

Model 8HBW23

Electrical Comp. & System Contactor Panel, Cold Storage

Contactor Panel, Cold Storage Figure 5-3.b: Contactor Panel, Cold Storage

5-8

00715-00150-15, 04 Nov 2015

Electrical Comp. & System Contactor Panel, Cold Storage

Model 8HBW23

List 5-3: Contactor Panel, Cold Storage FIGURE 5-3 ITEM NO.

QTY

PART NUMBER

1

2

00590-05283-71

Decal, Label

2

1

00590-54729-71

Fuse (125 Amp)

3

6

00590-00556-71

Strap

4

1

00590-54725-71

Washer, Flat, Brass

H

7

2

00590-41863-71

Bolt

H

8

4

00590-53227-71

Screw

H

9

1

00590-48916-71

Resistor

R

10

1

00590-40800-71

Connector, Battery, Gray

R

1

00590-40416-71

Connector, Battery, Red

R

1

00590-53117-71

Wire Assembly, Single, Battery +

1

00590-53118-71

Wire Assembly, Single, Battery -

11

1

00590-53435-71

Horn Assembly

12

1

00590-49193-71

Resistor Assembly

13

1

00590-49199-71

Retainer, Resistor

14

1

00590-53039-71

Horn

17

1

00590-54682-71

Wire Assembly, Single

18

1

00590-52095-71

Nut, Flanged

DESCRIPTION

SERVICE USED TYPE ON

Contactor Panel, Cold Storage R

R

A A

R

A

H

1

00590-53125-71

Wire, Single Assembly

19

1

00590-53130-71

Screw, Flange Head, Hex

H

20

4

00590-52079-71

Screw, Flange Head, Hex

H

21

2

00590-53132-71

Screw, Flange Head, Hex

H

22

1

00590-54726-71

Screw, Flange Head, Hex

H

23

1

00590-54680-71

Controller, Motor

C

24

2

00590-53093-71

Washer

H

26

1

00590-53845-71

Contactor Assembly, Main

C

27

1

00590-54681-71

Contactor Assembly, Lift

C

28

1

00590-45998-71

Fuse (350 Amp)

R

29

1

00590-54727-71

Fuse (400 Amp)

R

30

2

00590-02940-71

Washer, Flat

H

31

4

00590-03435-71

Nut

H

32

2

00590-02840-71

Washer, Lock

H

33

2

00590-47737-71

Insulator, Standoff

34

2

00590-05120-71

Terminal

36

1

00590-54683-71

Wire Assembly, Single

A = Optional Travel Alarm Service Type R = Recommended Spare Service Type C = Critical Part Service Type H = Hardware

00715-00150-15, 04 Nov 2015

5-9

Model 8HBW23

Electrical Comp. & System Contactor and Fuse Assembly

Contactor and Fuse Assembly Figure 5-4: Contactor and Fuse Assembly

5-10

00715-00150-15, 04 Nov 2015

Electrical Comp. & System Contactor and Fuse Assembly

Model 8HBW23

List 5-4: Contactor and Fuse Assembly FIGURE 5-4 ITEM NO.

QTY

PART NUMBER

1

1

00590-54729-71

Fuse (125 Amp)

R

3

4

00590-53229-71

Screw

H

4

1

00590-54716-71

Fuse, Potted (125 Amp), EE

R

5

1

00590-53084-71

Bracket, Contactor

6

1

00590-53086-71

Contactor, Main

C

7

1

00590-53087-71

Contactor, Pump

C

8

4

00590-02979-71

Washer, Flat

H

DESCRIPTION

SERVICE USED TYPE ON

Contactor and Fuse Assembly

Service Type R = Recommended Spare Service Type C = Critical Part Service Type H = Hardware

00715-00150-15, 04 Nov 2015

5-11

Model 8HBW23

Electrical Comp. & System Traction Motor Assembly

Traction Motor Assembly Figure 5-5: Traction Motor Assembly

5-12

00715-00150-15, 04 Nov 2015

Electrical Comp. & System Traction Motor Assembly

Model 8HBW23

List 5-5: Traction Motor Assembly (Sheet 1 of 2) FIGURE 5-5 ITEM NO.

QTY

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Traction Motor Assembly 00590-54090-71

Traction Motor and Gearbox Assembly

C

1

1

00590-54092-71

Cover, Motor

2

1

00590-54102-71

Pinion, Speed Sensor

3

1

00590-54094-71

Cover, Speed Sensor

4

1

00590-54087-71

Rotor

5

1

Ref.

Stator (Not Available)

C

6

1

00590-43364-71

Bearing, Ball

R

7

1

00590-54097-71

Bearing, Ball

R

8

1

00590-54098-71

Seal, Shaft

R R

9

1

00590-43375-71

Seal, Shaft

10

1

00590-43366-71

Ring, Retaining

11

1

00590-43404-71

Ring, Retaining

12

1

00590-54099-71

Spacer

13

1

00590-54100-71

Screw, Hex Head

H

14

6

00590-54101-71

Screw, Socket Head

H

15

2

00590-54079-71

Screw, Socket Head

H

16

1

00590-54077-71

Screw, Socket Head

H

17

2

00590-54093-71

Screw

H

18

1

00590-54073-71

Pin, Threaded

19

1

00590-54074-71

Nut

H

20

3

00590-54075-71

Nut

H

21

1

00590-54076-71

Nut, Lock

H

22

6

00590-54086-71

Washer

H

23

1

00590-54078-71

Washer

H

24

3

00590-54071-71

Washer, Lock

H

25

2

00590-54080-71

Washer, Lock

H

26

1

00590-54081-71

Washer

H

27

1

00590-43394-71

Key

28

1

00590-46323-71

Strap

29

1

00590-54082-71

Grommet

30

1

00590-54083-71

Strip, Sealing

31

1

00590-54110-71

Plug

32

1

00590-54084-71

Wedgelocks

33

1

00590-54095-71

Plug

34

1

00590-54085-71

Wedgelocks

Service Type R = Recommended Spare Service Type C = Critical Part Service Type H = Hardware

00715-00150-15, 04 Nov 2015

5-13

Model 8HBW23

Electrical Comp. & System Traction Motor Assembly

List 5-5: Traction Motor Assembly (Sheet 2 of 2) FIGURE 5-5 ITEM NO.

QTY

PART NUMBER

35

2

00590-54072-71

Connector

36

1

00590-54112-71

Sensor, Speed

37

1

00590-54126-71

Board, Terminal

38

1

00590-54117-71

Label, U

39

1

00590-54125-71

Label, V

40

1

00590-54124-71

Label, W

41

1

00590-54123-71

Sleeve, Insulating

DESCRIPTION

SERVICE USED TYPE ON R

Service Type R = Recommended Spare Service Type C = Critical Part Service Type H = Hardware

5-14

00715-00150-15, 04 Nov 2015

Electrical Comp. & System Battery Pack Assembly

Model 8HBW23

Battery Pack Assembly Figure 5-6.a: Battery Pack Assembly

00715-00150-15, 04 Nov 2015

5-15

Model 8HBW23

Electrical Comp. & System Battery Pack Assembly

Battery Pack Assembly Figure 5-6.b: Battery Pack Assembly

5-16

00715-00150-15, 04 Nov 2015

Electrical Comp. & System Battery Pack Assembly

Model 8HBW23

Battery Pack Assembly Figure 5-6.c: Battery Pack Assembly

00715-00150-15, 04 Nov 2015

5-17

Model 8HBW23

Electrical Comp. & System Battery Pack Assembly

Battery Pack Assembly Figure 5-6.d: Battery Pack Assembly

5-18

00715-00150-15, 04 Nov 2015

Electrical Comp. & System Battery Pack Assembly

Model 8HBW23

List 5-6: Battery Pack Assembly (Sheet 1 of 2) FIGURE 5-6 ITEM NO.

QTY

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Battery Pack Assembly 00590-53195-71

Battery Pack Assembly, With No Battery

C

00590-53196-71

Battery Pack Assembly, With Wet Cell Battery

C

B

00590-53197-71

Battery Pack Assembly, With AGM Battery

C

C

3

8

00590-00112-71

Washer

H

4

8

00590-00812-71

Nut

H

5

4

00590-40422-71

Grommet, Rubber

6

2

00590-53138-71

Grommet, Rubber

7

2

00590-03756-71

Nut, Clip

8

6

00590-03847-71

Strap

9

4

00590-40409-71

Battery, Wet Cell

R

10

1

00590-40416-71

Connector, Battery, Red

R

11

1

00590-54739-71

Cable Assembly, B-

12

1

00590-54732-71

Cable Assembly, B+

15

8

00590-40425-71

Boot

16

11

00590-43449-71

Screw

H

17

3

00590-47614-71

Screw

H

18

2

00590-05185-71

Screw, Flange Head, Thread Forming

H

19

2

00590-40014-71

Screw

H

20

5

00590-03923-71

Nut

H

21

1

00590-43546-71

Cable Assembly (660 Millimeter)

22

1

00590-43545-71

Cable Assembly (790 Millimeter)

24

2

00590-49582-71

Knob

25

1

00590-53160-71

Charger, Battery

26

1

00590-53065-71

Thermistor Assembly

27

1

00590-53066-71

Harness, Interface

28

4

00590-53069-71

Battery, AGM

29

1

00590-53182-71

Plate

30

1

00590-53183-71

Plate

31

2

00590-53184-71

Bar, Latch

32

4

00590-53185-71

Bracket, Battery

33

1

00590-53186-71

Bracket

34

1

00590-53193-71

Bracket Weldment

A

B

C

R

C

A = No Battery B = With Wet Cell Battery C = With AGM Battery (Maintenance Free) Service Type R = Recommended Spare Service Type C = Critical Part Service Type H = Hardware

00715-00150-15, 04 Nov 2015

5-19

Model 8HBW23

Electrical Comp. & System Battery Pack Assembly

List 5-6: Battery Pack Assembly (Sheet 2 of 2) FIGURE 5-6 ITEM NO.

QTY

PART NUMBER

35

1

00590-53194-71

Bracket Weldment

36

2

00590-53198-71

Spring, Compression

37

2

00590-53099-71

Knob

38

1

00590-53908-71

Cord, Power, 2 Meter (Not Shown)

DESCRIPTION

SERVICE USED TYPE ON

1

00590-53880-71

Cord, Power, 3 Meter (Not Shown)

47

1

005905409171

Decal, Warning

51

1

00590-53450-71

Decal, Instructions

52

1

00590-53498-71

Decal, Specification

1

00590-53499-71

Decal, Specification

B

1

00590-53500-71

Decal, Specification

C

53

1

00590-55995-71

Decal, Hook

54

1

00590-55996-71

Decal, Do Not Lift

A

A = No Battery B = With Wet Cell Battery C = With AGM Battery (Maintenance Free) Service Type R = Recommended Spare Service Type C = Critical Part Service Type H = Hardware

5-20

00715-00150-15, 04 Nov 2015

Electrical Comp. & System Start Switch Installation

Model 8HBW23

Start Switch Installation Figure 5-7: Start Switch Installation

00715-00150-15, 04 Nov 2015

5-21

Model 8HBW23

Electrical Comp. & System Start Switch Installation

List 5-7: Start Switch Installation FIGURE 5-7 ITEM NO.

QTY

PART NUMBER

1

2

00590-48830-71

Terminal

2

1

00590-40983-71

Switch, Rocker, On/Off

R

3

1

00590-48165-71

Switch, Key, Main On/Off

R

DESCRIPTION

SERVICE USED TYPE ON

Start Switch Installation

Service Type R = Recommended Spare

5-22

00715-00150-15, 04 Nov 2015

SECTION 6 Hydraulic Components Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 Pump and Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4 Lift Cylinder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6

00715-00150-15, 04 Nov 2015

6-1

Model 8HBW23

Hydraulic Components Hydraulic System

Hydraulic System Figure 6-1: Hydraulic System

6-2

00715-00150-15, 04 Nov 2015

Hydraulic Components Hydraulic System

Model 8HBW23

List 6-1: Hydraulic System FIGURE 6-1 ITEM NO.

QTY

PART NUMBER

1

1

00590-44844-71

Fitting, 90 Degree

2

1

00590-45064-71

Adapter, Hydraulic

3

1

00590-47603-71

Screw

4

1

00590-53044-71

Decal, Hydraulic Fluid, Cold Storage

5

1

00590-47750-71

Decal, Cold Storage Oil

6

2

00590-52083-71

Screw

H

7

1

00590-53202-71

Pump and Motor Assembly

C

8

1

00590-53051-71

Cylinder Assembly

C

9

1

00590-53052-71

Bracket, Retaining

10

1

00590-53053-71

Pin, Cotter

11

1

00590-53054-71

Pin, Retaining

12

1

00590-53103-71

Hose Assembly

DESCRIPTION

SERVICE USED TYPE ON

Hydraulic System

H

Service Type C = Critical Part Service Type H = Hardware

00715-00150-15, 04 Nov 2015

6-3

Model 8HBW23

Hydraulic Components Pump and Motor Assembly

Pump and Motor Assembly Figure 6-2: Pump and Motor Assembly

6-4

00715-00150-15, 04 Nov 2015

Hydraulic Components Pump and Motor Assembly

Model 8HBW23

List 6-2: Pump and Motor Assembly FIGURE 6-2 ITEM NO.

QTY

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Pump and Motor Assembly 00590-53202-71

Pump and Motor Assembly

C

1

1

00590-43513-71

Coupling

2

1

00590-46827-71

Kit, Relief Valve

R

3

1

00590-43392-71

Motor, Lift Pump

C

4

1

00590-53203-71

Kit, Solenoid Valve

R

5

1

00590-53204-71

Kit, Flow Control, 2.2 GPM

6

1

00590-43508-71

Kit, Pump

7

1

00590-53205-71

Kit, Reservoir

8

2

00590-43497-71

Tab, 45 Degrees

9

1

00590-43500-71

Kit, Start Switch

R

Service Type R = Recommended Spare Service Type C = Critical Part

00715-00150-15, 04 Nov 2015

6-5

Model 8HBW23

Hydraulic Components Lift Cylinder Assembly

Lift Cylinder Assembly Figure 6-3: Lift Cylinder Assembly

6-6

00715-00150-15, 04 Nov 2015

Hydraulic Components Lift Cylinder Assembly

Model 8HBW23

List 6-3: Lift Cylinder Assembly FIGURE 6-3 ITEM NO.

QTY

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Lift Cylinder Assembly 00590-53051-71

Cylinder Assembly

C R

2

1

00590-03768-71

Wiper, Cylinder Rod

3

1

00590-03835-71

Ring, Stop

4

1

00590-05063-71

Seal, Rod

6

1

00590-53049-71

Housing, Cylinder

7

1

00590-53050-71

Rod, Piston

R

Service Type R = Recommended Spare Service Type C = Critical Part

00715-00150-15, 04 Nov 2015

6-7

TOYOTA

6-8

00715-00150-15, 04 Nov 2015

SECTION 7 Mast Lift Linkage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 Load Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8 Dual Load Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10

00715-00150-15, 04 Nov 2015

7-1

Model 8HBW23

Mast Lift Linkage Assembly

Lift Linkage Assembly Figure 7-1.a: Lift Linkage Assembly

7-2

00715-00150-15, 04 Nov 2015

Mast Lift Linkage Assembly

Model 8HBW23

Lift Linkage Assembly Figure 7-1.b: Lift Linkage Assembly

00715-00150-15, 04 Nov 2015

7-3

Model 8HBW23

Mast Lift Linkage Assembly

Lift Linkage Assembly Figure 7-1.c: Lift Linkage Assembly

7-4

00715-00150-15, 04 Nov 2015

Mast Lift Linkage Assembly

Model 8HBW23

Lift Linkage Assembly Figure 7-1.d: Lift Linkage Assembly

00715-00150-15, 04 Nov 2015

7-5

Model 8HBW23

Mast Lift Linkage Assembly

List 7-1: Lift Linkage Assembly (Sheet 1 of 2) FIGURE 7-1 ITEM NO.

QTY

PART NUMBER

SERVICE USED TYPE ON

1

2

00590-54684-71

Pullrod Assembly, 32 in.

C

2

00590-54685-71

Pullrod Assembly, 36 in.

C

2

00590-54686-71

Pullrod Assembly, 42 in.

C

2

00590-54687-71

Pullrod Assembly, 46 in.

C

2

00590-54688-71

Pullrod Assembly, 48 in.

C

2

00590-54689-71

Pullrod Assembly, 54 in.

C

2

00590-54690-71

Pullrod Assembly, 60 in

C

2

00590-54691-71

Pullrod Assembly, 32 in.

D

2

00590-54692-71

Pullrod Assembly, 36 in.

D

2

00590-54693-71

Pullrod Assembly, 42 in.

D

2

00590-54694-71

Pullrod Assembly, 46 in.

D

2

00590-54695-71

Pullrod Assembly, 48 in.

D

2

00590-54696-71

Pullrod Assembly, 54 in.

D

2

00590-54697-71

Pullrod Assembly, 60 in

D

2

00590-54698-71

Pullrod Assembly, 32 in.

E

2

00590-54699-71

Pullrod Assembly, 36 in.

E

2

00590-54700-71

Pullrod Assembly, 42 in.

E

2

00590-54701-71

Pullrod Assembly, 46 in.

E

2

00590-54702-71

Pullrod Assembly, 48 in.

E

2

00590-54703-71

Pullrod Assembly, 54 in.

E

2

00590-54704-71

Pullrod Assembly, 60 in

E

2

00590-54705-71

Pullrod Assembly, 32 in.

F

2

00590-54706-71

Pullrod Assembly, 36 in.

F

2

00590-54707-71

Pullrod Assembly, 42 in.

F

2

00590-54708-71

Pullrod Assembly, 46 in.

F

2

00590-54709-71

Pullrod Assembly, 48 in.

F

2

00590-54710-71

Pullrod Assembly, 54 in.

F

2

00590-54711-71

Pullrod Assembly, 60 in

F

2

00590-54712-71

Pullrod Assembly, 48 in. (3in.Lowered Profile)

C

2

00590-54713-71

Pullrod Assembly, 48 in. (3in.Lowered Profile)

D

DESCRIPTION Lift Linkage Assembly

A = 3 in. Fork Lowered Height B = 3 and 3.25 in. Fork Lowered Height C = 7.8 in. Battery Compartment (Painted) D = 9.0 in. Battery Compartment (Painted) E = 7.8 in. Battery Compartment (Galvanized) F = 9.0 in. Battery Compartment (Galvanized) Service Type R = Recommended Spare Service Type H = Hardware

7-6

00715-00150-15, 04 Nov 2015

Mast Lift Linkage Assembly

Model 8HBW23

List 7-1: Lift Linkage Assembly (Sheet 2 of 2) FIGURE 7-1 ITEM NO.

DESCRIPTION

SERVICE USED TYPE ON

QTY

PART NUMBER

2

00590-54714-71

Pullrod Assembly, 48 in. (3in.Lowered Profile)

E

2

00590-54715-71

Pullrod Assembly, 48 in. (3in.Lowered Profile)

F

4

00590-43276-71

Bushing (Included in Pullrod Assembly)

R

2

2

00590-03435-71

Nut

H

3

2

00590-42657-71

Bolt, Hex Socket Head

H

4

2

00590-43551-71

Link Assembly, Upper

5

2

00590-52083-71

Screw

6

2

00590-53139-71

Fork Trail Machining, Painted

2

00590-53140-71

Fork Trail Machining, Galvanized

2

00590-53147-71

Fork Trail Machining, Painted

A

2

00590-53148-71

Fork Trail Machining, Galvanized

A

1

00590-53149-71

Frame, Pivot Machining, 25 and 27 in. Fork Width

B

7

1

00590-53150-71

Frame, Pivot Machining, 18, 20 and 22 in. Fork Width

8

4

00590-53151-71

Pin, Spirol

9

2

00590-53152-71

Pin, Spirol

10

2

00590-53153-71

Pin, Spirol

11

4

00590-53055-71

Screw, Shoulder

12

2

00590-53057-71

Pin, Wheel Fork

13

4

00590-53058-71

Pin, Pull Rod

14

2

00590-53059-71

Pin, Lower Link

15

2

00590-53064-71

Pin Weldment, Flagged

16

1

00590-53141-71

Link, Lower Assembly

1

00590-53142-71

Link, Lower Assembly, Galvanized

2

00590-53145-71

Link, Lower Assembly

2

00590-53146-71

Link, Lower Assembly, Galvanized

1

00590-53143-71

Link, Lower Assembly

1

00590-53144-71

Link, Lower Assembly, Galvanized

4

00590-43276-71

Bushing

17 18

H

R

A = 3 in. Fork Lowered Height B = 3 and 3.25 in. Fork Lowered Height C = 7.8 in. Battery Compartment (Painted) D = 9.0 in. Battery Compartment (Painted) E = 7.8 in. Battery Compartment (Galvanized) F = 9.0 in. Battery Compartment (Galvanized) Service Type R = Recommended Spare Service Type H = Hardware

00715-00150-15, 04 Nov 2015

7-7

Model 8HBW23

Mast Load Wheel Assembly

Load Wheel Assembly Figure 7-2: Load Wheel Assembly

7-8

00715-00150-15, 04 Nov 2015

Mast Load Wheel Assembly

Model 8HBW23

List 7-2: Load Wheel Assembly FIGURE 7-2 ITEM NO.

QTY

PART NUMBER

2

2

00590-40817-71

Bearing

R R

DESCRIPTION

SERVICE USED TYPE ON

Load Wheel Assembly 2

00590-43299-71

Bearing, Sealed

3

1

00590-53386-71

Wheel, Load

5

1

00590-53152-71

Pin, Spirol

6

1

00590-53056-71

Axle, Load Wheel

7

1

00590-53060-71

Axle, Load Wheel

8

1

00590-00019-71

Fitting, Grease

A

A H

A = Greaseable Service Type R = Recommended Spare Service Type H = Hardware

00715-00150-15, 04 Nov 2015

7-9

Model 8HBW23

Mast Dual Load Wheel Assembly

Dual Load Wheel Assembly Figure 7-3: Dual Load Wheel Assembly

7-10

00715-00150-15, 04 Nov 2015

Mast Dual Load Wheel Assembly

Model 8HBW23

List 7-3: Dual Load Wheel Assembly FIGURE 7-3 ITEM NO.

QTY

PART NUMBER

1

4

00590-00359-71

Spacer

H

2

8

00590-00015-71

Washer, Flat

H

3

2

00590-00423-71

Fitting, Grease

5

4

00590-43299-71

Bearing, Sealed

R

4

00590-40817-71

Bearing

R

6

1

00590-53152-71

Pin, Spirol

7

1

00590-53056-71

Axle, Load Wheel

8

1

00590-53061-71

Axle, Load Wheel Greasable

9

2

00590-53159-71

Wheel

DESCRIPTION

SERVICE USED TYPE ON

Dual Load Wheel Assembly

A

A

A = Greaseable Service Type R = Recommended Spare Service Type H = Hardware

00715-00150-15, 04 Nov 2015

7-11

TOYOTA

7-12

00715-00150-15, 04 Nov 2015

SECTION 8 Options & Kits Load Backrest Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2 Caster Installaion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4 Tray Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6 Tray Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8 Shrink Wrap Holder Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10 Bumper Skirt Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12

00715-00150-15, 04 Nov 2015

8-1

Model 8HBW23

Options & Kits Load Backrest Installation

Load Backrest Installation Figure 8-1: Load Backrest Installation

8-2

00715-00150-15, 04 Nov 2015

Options & Kits Load Backrest Installation

Model 8HBW23

List 8-1: Load Backrest Installation FIGURE 8-1 ITEM NO.

QTY

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Load Backrest Installation 2

00590-03870-71

Screw

H

3

1

00590-53067-71

Backrest, Load, With Industrial Battery

4

1

00590-53161-71

Backrest, Load

1

00590-53162-71

Backrest, Load

B

1

00590-53163-71

Backrest, Load

C

1

00590-53199-71

Backrest, Load, With Swing-out Battery

A

1

00590-53200-71

Backrest, Load, With Swing-out Battery

B

1

00590-53201-71

Backrest, Load, With Swing-out Battery

C

5

A

A = 48 in. Load Brackrest B = 60 in. Load Brackrest C = 72 in. Load Brackrest Service Type H = Hardware

00715-00150-15, 04 Nov 2015

8-3

Model 8HBW23

Options & Kits Caster Installaion

Caster Installaion Figure 8-2: Caster Installaion

8-4

00715-00150-15, 04 Nov 2015

Options & Kits Caster Installaion

Model 8HBW23

List 8-2: Caster Installaion FIGURE 8-2 ITEM NO.

QTY

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Caster Installaion 00590-43303-71

Caster Assembly

2

1

00590-43304-71

Fitting, Grease

3

1

00590-43305-71

Pin

4

1

00590-43306-71

Cap

5

1

00590-04793-71

Bearing, Cup

R R

1

00590-04792-71

Bearing, Cone

6

1

00590-43309-71

Plate

7

2

00590-04912-71

Washer, Thrust

H

8

1

00590-47848-71

Bearing, Thrust

R

9

2

00590-43301-71

Plate

10

2

00590-43313-71

Assembly, Washer

H

11

1

00590-43228-71

Nut, Locking

H

12

1

00590-43315-71

Nut

H

13

2

00590-43316-71

Washer, Flat

H

14

2

00590-43317-71

Bearing

R

15

1

00590-43318-71

Wheel

R

16

1

00590-43319-71

Screw

H

17

1

00590-43320-71

Screw

H

18

1

00590-43291-71

Block, Torsion

19

1

00590-43289-71

Housing

20

1

00590-46362-71

O-Ring

R

Service Type R = Recommended Spare Service Type H = Hardware

00715-00150-15, 04 Nov 2015

8-5

Model 8HBW23

Options & Kits Tray Installation

Tray Installation Figure 8-3: Tray Installation

8-6

00715-00150-15, 04 Nov 2015

Options & Kits Tray Installation

Model 8HBW23

List 8-3: Tray Installation FIGURE 8-3 ITEM NO.

QTY

PART NUMBER

1

1

00590-53072-71

Tray Insert

2

1

Ref.

Tray Assembly (See 804)

DESCRIPTION

SERVICE USED TYPE ON

Tray Installation C

Service Type C = Critical Part

00715-00150-15, 04 Nov 2015

8-7

Model 8HBW23

Options & Kits Tray Assembly

Tray Assembly Figure 8-4: Tray Assembly

8-8

00715-00150-15, 04 Nov 2015

Options & Kits Tray Assembly

Model 8HBW23

List 8-4: Tray Assembly FIGURE 8-4 ITEM NO.

QTY

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Tray Assembly 00590-53082-71

Tray Assembly

1

2

00590-44719-71

Screw, M6 X 20

H

2

2

00590-03584-71

Nut, Hex, Lock

H

3

2

00590-53047-71

Magnet, Surface Mount

4

2

00590-53048-71

Washer, Bottom

5

1

00590-53073-71

Tray

H

Service Type H = Hardware

00715-00150-15, 04 Nov 2015

8-9

Model 8HBW23

Options & Kits Shrink Wrap Holder Installation

Shrink Wrap Holder Installation Figure 8-5: Shrink Wrap Holder Installation

8-10

00715-00150-15, 04 Nov 2015

Options & Kits Shrink Wrap Holder Installation

Model 8HBW23

List 8-5: Shrink Wrap Holder Installation FIGURE 8-5 ITEM NO.

QTY

PART NUMBER

1

1

00590-53100-71

DESCRIPTION

SERVICE USED TYPE ON

Shrink Wrap Holder Installation

00715-00150-15, 04 Nov 2015

Holder Assembly, Shrink Wrap

8-11

Model 8HBW23

Options & Kits Bumper Skirt Assembly

Bumper Skirt Assembly Figure 8-6: Bumper Skirt Assembly

8-12

00715-00150-15, 04 Nov 2015

Options & Kits Bumper Skirt Assembly

Model 8HBW23

List 8-6: Bumper Skirt Assembly FIGURE 8-6 ITEM NO.

QTY

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Bumper Skirt Assembly 1

Ref.

Bumper

C H

2

5

00590-54735-71

Screw

3

1

00590-54679-71

Plate, Backing

4

1

00590-54724-71

Skirt, Rubber

Service Type C = Critical Part Service Type H = Hardware

00715-00150-15, 04 Nov 2015

8-13

TOYOTA

8-14

00715-00150-15, 04 Nov 2015

Alphabetical Parts Index

Model 8HBW23

APPENDIX A Alphabetical Parts Index Description

Part No.

Adapter, Hydraulic 00590-45064-71 Arm 00590-42427-71 Assembly, Washer 00590-43313-71 Assembly, Washer 00590-43313-71 Axle 00590-42425-71 Axle, Load Wheel 00590-53056-71 Axle, Load Wheel 00590-53060-71 Axle, Load Wheel 00590-53056-71 Axle, Load Wheel Greasable 00590-53061-71 Backrest, Load 00590-53161-71 Backrest, Load 00590-53162-71 Backrest, Load 00590-53163-71 Backrest, Load, With Industrial Battery 00590-53067-71 Backrest, Load, With Swing-out Battery 00590-53199-71 Backrest, Load, With Swing-out Battery 00590-53200-71 Backrest, Load, With Swing-out Battery 00590-53201-71 Bar, Latch 00590-53184-71 Battery Pack Assembly Battery Pack Assembly, With AGM 00590-53197-71 Battery Battery Pack Assembly, With AGM 00590-53197-71 Battery Battery Pack Assembly, With No 00590-53195-71 Battery Battery Pack Assembly, With No 00590-53195-71 Battery Battery Pack Assembly, With Wet Cell 00590-53196-71 Battery Battery Pack Assembly, With Wet Cell 00590-53196-71 Battery Battery, AGM 00590-53069-71 Battery, AGM 00590-53069-71 Battery, Wet Cell 00590-40409-71 Battery, Wet Cell 00590-40409-71 Bearing 00590-40817-71 Bearing 00590-42428-71 Bearing 00590-43300-71 Bearing 00590-43317-71 Bearing 00590-43300-71 Bearing 00590-42428-71 Bearing 00590-40817-71 Bearing 00590-40817-71 Bearing 00590-43317-71 Bearing, Ball 00590-43364-71 Bearing, Ball 00590-43429-71 Bearing, Ball 00590-54097-71 Bearing, Ball 00590-54113-71 Bearing, Ball 00590-54115-71 Bearing, Ball 00590-54115-71 Bearing, Ball 00590-43429-71 Bearing, Ball 00590-54113-71 Bearing, Ball 00590-43364-71 Bearing, Ball 00590-54097-71 Bearing, Cone 00590-04792-71 Bearing, Cone 00590-04792-71 Bearing, Cup 00590-04793-71 Bearing, Cup 00590-04793-71 Bearing, Sealed 00590-43299-71 Bearing, Sealed 00590-43299-71 Bearing, Sealed 00590-43299-71 Bearing, Steer 00590-54116-71

00715-00150-15, 04 Nov 2015

Page

Description

6-3 3-14 1-2 8-5 3-14 7-9 7-9 7-11 7-11 8-3 8-3 8-3 8-3 8-3 8-3 8-3 5-19 5-19 1-5

Bearing, Thrust 00590-47848-71 Bearing, Thrust 00590-47848-71 Block, Torsion 00590-43291-71 Board, Terminal 00590-54126-71 Bolt 00590-41863-71 Bolt 00590-41863-71 Bolt 00590-41863-71 Bolt 00590-41863-71 Bolt, Hex Socket Head 00590-42657-71 Bolt, Hex Socket Head 00590-42657-71 Boot 00590-40425-71 Boot, Brake 00590-54728-71 Bracket 00590-53878-71 Bracket 00590-53186-71 Bracket Weldment 00590-53193-71 Bracket Weldment 00590-53194-71 Bracket, Battery 00590-53185-71 Bracket, Contactor 00590-53084-71 Bracket, Harness Routing 00590-54089-71 Bracket, Retaining 00590-53052-71 Bracket, Skid (Painted) 00590-54042-71 Bracket, Skid (Galvanized) 00590-54105-71 Bracket, Static Strap 00590-53092-71 Brake Assembly Bumper Assembly Bumper Skirt Assembly Bumper Weldment, Galvanized 00590-54720-71 Bumper Weldment, Gray 00590-54721-71 Bumper and Caster Installation Bumper, Stop 00590-54668-71 Bushing 00590-43276-71 Bushing 00590-43276-71 Bushing (Included in Pullrod Assembly) 00590-43276-71 Bushing (Included in Pullrod Assembly) 00590-43276-71 Button, Horn Left 00590-55954-71 Button, Horn Right 00590-55953-71 Button, Lift/Lower Assembly 00590-55952-71 Cable Assembly (660 Millimeter) 00590-43546-71 Cable Assembly (790 Millimeter) 00590-43545-71 Cable Assembly, B+ 00590-54732-71 Cable Assembly, B00590-54739-71 Cap 00590-43306-71 Cap, Brake 00590-53101-71 Cap, Stem, Machined 00590-53070-71 Card Assembly, Display 00590-55957-71 Card Assembly, Display 00590-55957-71 Card Assembly, Flex Circuit 00590-55960-71 Card Assembly, VM 00590-55955-71 Card Assembly, VM 00590-55955-71 Caster Assembly 00590-43303-71 Caster Installaion Charger, Battery 00590-53160-71 Charger, Battery 00590-53160-71 Clamp 00590-53076-71 Clamp, Cable 00590-55968-71 Clamp, Wire 00590-43481-71 Coil, Brake NSS Connector 00590-54072-71 Connector, Battery, Gray 00590-40800-71

5-19 1-5 5-19 1-5 5-19 1-6 5-19 1-6 5-19 1-6 1-6 1-6 1-6 3-6 3-14 7-9 7-11 8-5 1-6 1-6 1-6 1-6 1-6 4-5 4-5 4-5 5-13 5-13 1-6 8-5 1-6 8-5 1-6 7-9 7-11 4-5

Part No.

Page 1-6 8-5 8-5 5-14 1-2 5-3 5-6 5-9 1-2 7-7 5-19 4-7 3-6 5-19 5-19 5-20 5-19 5-11 5-3 6-3 2-10 2-10 4-3 4-7 2-12 8-13 2-12 2-12 2-10 3-3 1-6 7-7 1-6 7-7 3-12 3-12 3-12 5-19 5-19 5-19 5-19 8-5 4-3 3-6 1-6 3-12 3-12 1-6 3-12 8-5 8-5 1-5 5-19 5-3 3-12 3-6 4-7 5-14 1-6

A-1

Model 8HBW23

Alphabetical Parts Index

Description

Part No.

Page

Description

Connector, Battery, Gray Connector, Battery, Gray Connector, Battery, Red Connector, Battery, Red Connector, Battery, Red Connector, Battery, Red Contactor Assembly, Lift Contactor Assembly, Lift Contactor Assembly, Main Contactor Assembly, Main Contactor Panel, Cold Storage Contactor Panel, Standard Contactor and Fuse Assembly Contactor, Main Contactor, Main Contactor, Pump Contactor, Pump Control Head Controller, Motor Controller, Motor Controller, Motor Coupling Cover Cover Cover, Console, Key Switch Cover, Console, Rocker Switch Cover, Display Cover, Grille Cover, Lower, Black Cover, Lower, Orange Cover, Motor Cover, Speed Sensor Cover, Upper, Black Cover, Upper, Orange Covers Cylinder Assembly Cylinder Assembly Cylinder Assembly Decal, AC Powered Decal, Battery Connection Decal, Click to Creep Decal, Cold Storage Oil Decal, Do Not Lift Decal, E Decal, EE Decal, Emergency Disconnect Decal, Hook Decal, Hydraulic Fluid, Cold Storage Decal, Instructions Decal, Label Decal, Label Decal, No Riding Decal, Owner Operator Decal, Owner/Operator Decal, Reflector, Bumper Decal, Reflector, Bumper Decal, Reflector, Fork Tip Decal, Reflector, Tiller Decal, Specification Decal, Specification Decal, Specification

00590-40800-71 00590-40800-71 00590-40416-71 00590-40416-71 00590-40416-71 00590-40416-71 00590-54681-71 00590-54681-71 00590-53845-71 00590-53845-71

5-6 5-9 1-6 5-6 5-9 5-19 1-5 5-9 1-5 5-9 5-9 5-6 5-11 1-5 5-11 1-5 5-11 3-12 1-5 5-6 5-9 6-5 3-8 4-5 2-14 2-14 3-12 2-14 2-14 2-14 5-13 5-13 2-14 2-14 2-14 1-5 6-3 6-7 2-8 2-8 2-8 6-3 5-20 2-8 2-8 2-8 5-20 6-3 5-20 5-6 5-9 2-8 2-8 2-8 2-8 2-8 2-8 2-8 5-20 5-20 5-20

Decal, Steam Clean 00590-43331-71 Decal, Toyota 00590-52546-71 Decal, Toyota, Black 00590-52544-71 Decal, Warning 00590-53089-71 Decal, Warning 00590-40452-71 Decal, Warning 005905409171 Drive Wheel Assembly Dual Load Wheel Assembly Electrical System Finish Instructions Fitting, 90 Degree 00590-44844-71 Fitting, Grease 00590-00019-71 Fitting, Grease 00590-00019-71 Fitting, Grease 00590-00423-71 Fitting, Grease 00590-43304-71 Fork Trail Machining, Galvanized 00590-53140-71 Fork Trail Machining, Galvanized 00590-53148-71 Fork Trail Machining, Painted 00590-53139-71 Fork Trail Machining, Painted 00590-53147-71 Frame, Pivot Machining, 18, 20 and 00590-53150-71 22 in. Fork Width Frame, Pivot Machining, 25 and 27 in. 00590-53149-71 Fork Width Fuse (125 Amp) 00590-54729-71 Fuse (125 Amp) 00590-54729-71 Fuse (125 Amp) 00590-54729-71 Fuse (350 Amp) 00590-45998-71 Fuse (350 Amp) 00590-45998-71 Fuse (400 Amp) 00590-54727-71 Fuse (400 Amp) 00590-54727-71 Fuse (400 Amp) 00590-54727-71 Fuse, Potted 00590-54717-71 Fuse, Potted 00590-54717-71 Fuse, Potted (125 Amp), EE 00590-54716-71 Fuse, Potted (125 Amp), EE 00590-54716-71 Gasket, Display 00590-55959-71 Gasket, Display 00590-55959-71 Gasket, E Steer Handle 00590-55956-71 Gasket, E Steer Handle 00590-55956-71 Gear 00590-54118-71 Gear 00590-54128-71 Gearbox Assembly Grommet 00590-53080-71 Grommet 00590-53095-71 Grommet 00590-54082-71 Grommet, Rubber 00590-40422-71 Grommet, Rubber 00590-53138-71 Handle Assembly Handle Assembly With Keypad 00590-55934-71 Handle Assembly Without Keypad 00590-55935-71 Handle Head Assembly 00590-55946-71 Handle Head Assembly Handle Head Assembly 00590-55946-71 Handle Housing 00590-55948-71 Handle Housing (Under Item 1) 00590-55948-71 Handle Installation Handle Tiller Assembly Harness Assembly 00590-55941-71 Harness, Interface 00590-53066-71 Head Assembly, Control 00590-55947-71 Head Assembly, Control 00590-55947-71 Holder Assembly, Shrink Wrap 00590-53100-71

A-2

00590-53086-71 00590-53086-71 00590-53087-71 00590-53087-71 00590-54680-71 00590-54680-71 00590-54680-71 00590-43513-71 00590-42457-71 00590-54121-71 00590-53170-71 00590-53171-71 00590-55966-71 00590-53164-71 00590-53166-71 00590-53165-71 00590-54092-71 00590-54094-71 00590-55981-71 00590-55980-71 00590-53051-71 00590-53051-71 00590-53051-71 00590-48392-71 00590-45412-71 00590-51098-71 00590-47750-71 00590-55996-71 00590-47465-71 00590-44371-71 00590-47497-71 00590-55995-71 00590-53044-71 00590-53450-71 00590-05283-71 00590-05283-71 00590-52542-71 00590-53187-71 00590-52545-71 00590-53104-71 00590-53105-71 00590-53097-71 00590-53098-71 00590-53498-71 00590-53499-71 00590-53500-71

Part No.

Page 2-8 2-8 2-8 2-8 2-8 5-20 4-9 7-11 5-3 2-8 6-3 1-2 7-9 7-11 8-5 7-7 7-7 7-7 7-7 7-7 7-7 1-6 5-9 5-11 1-6 5-9 1-6 5-6 5-9 1-6 5-6 1-6 5-11 1-6 3-12 1-6 3-12 4-5 4-5 4-5 3-3 5-3 5-13 5-19 5-19 3-6 3-8 3-8 3-8 3-10 3-10 3-10 3-10 3-3 3-8 3-8 5-19 1-5 3-12 8-11

00715-00150-15, 04 Nov 2015

Alphabetical Parts Index

Model 8HBW23

Description

Part No.

Page

Description

Part No.

Page

Horn Horn Horn Horn Assembly Horn Assembly Hose Assembly Housing Housing, Cylinder Housing, Handle Upper Housing, Inner Assembly Hub Hub, Brake Hydraulic System Insulator, Standoff Insulator, Standoff Key Kit, Flow Control, 2.2 GPM Kit, Pump Kit, Relief Valve Kit, Relief Valve Kit, Reservoir Kit, Solenoid Valve Kit, Solenoid Valve Kit, Start Switch Kit, Start Switch Knob Knob Label, U Label, V Label, W Lift Cylinder Assembly Lift Linkage Assembly Link Assembly, Upper Link, Lower Assembly Link, Lower Assembly Link, Lower Assembly Link, Lower Assembly, Galvanized Link, Lower Assembly, Galvanized Link, Lower Assembly, Galvanized Load Backrest Installation Load Wheel Assembly Magnet, Surface Mount Major Assemblies Motor, Lift Pump Motor, Lift Pump Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut, Clip Nut, Flanged

00590-53039-71 00590-53039-71 00590-53039-71 00590-53435-71 00590-53435-71 00590-53103-71 00590-43289-71 00590-53049-71 00590-55958-71 00590-55961-71 00590-43421-71 00590-54730-71

1-6 5-6 5-9 5-6 5-9 6-3 8-5 6-7 3-12 3-12 4-9 4-7 6-3 5-6 5-9 5-13 6-5 6-5 1-6 6-5 6-5 1-6 6-5 1-6 6-5 5-19 5-20 5-14 5-14 5-14 6-7 7-6 7-7 7-7 7-7 7-7 7-7 7-7 7-7 8-3 7-9 8-9 2-3 1-5 6-5 1-2 1-2 1-2 1-2 1-2 1-2 5-6 5-9 5-13 5-13 5-19 5-19 7-7 8-5 5-19 1-2

Nut, Flanged Nut, Flanged Nut, Flanged Nut, Flanged Nut, Hex, Flange Nut, Hex, Flange Nut, Hex, Lock Nut, Hex, Lock Nut, Hex, Lock, M10 Nut, Hex, Lock, M10 Nut, Lock Nut, Lock Nut, Locking Nut, Locking Nut, Lug Nut, Lug O-Ring O-Ring Pad Pad, Key Pin Pin Weldment, Flagged Pin, Cotter Pin, Lower Link Pin, Pull Rod Pin, Retaining Pin, Spirol Pin, Spirol Pin, Spirol Pin, Spirol Pin, Spirol Pin, Threaded Pin, Wheel Fork Pin,Pivot, Handle Pinion Pinion, Speed Sensor Plate Plate Plate Plate Plate, Backing Plate, Backing, Upper Plate, Blank Plate, Lower Plate, Symbol, Fork Lift Plate, Symbol, Fork Lower Plug Plug Plug, Drain Plug, Fill/Level Pullrod Assembly, 32 in.

Pullrod Assembly, 32 in.

Pullrod Assembly, 32 in.

Pullrod Assembly, 32 in.

Pullrod Assembly, 36 in.

Pullrod Assembly, 36 in.

Pullrod Assembly, 36 in.

Pullrod Assembly, 36 in.

Pullrod Assembly, 42 in.

Pullrod Assembly, 42 in.

Pullrod Assembly, 42 in.

00590-52095-71 00590-52095-71 00590-52095-71 00590-52095-71 00590-53135-71 00590-53135-71 00590-03584-71 00590-03584-71 00590-52898-71 00590-52898-71 00590-54076-71 00590-54076-71 00590-43228-71 00590-43228-71 00590-43422-71 00590-43422-71 00590-46362-71 00590-46362-71 00590-55945-71 00590-55944-71 00590-43305-71 00590-53064-71 00590-53053-71 00590-53059-71 00590-53058-71 00590-53054-71 00590-53151-71 00590-53152-71 00590-53153-71 00590-53152-71 00590-53152-71 00590-54073-71 00590-53057-71 00590-53078-71 00590-54120-71 00590-54102-71 00590-53182-71 00590-53183-71 00590-43309-71 00590-43301-71 00590-54679-71 00590-55942-71 00590-42452-71 00590-55943-71 00590-42454-71 00590-42453-71 00590-54110-71 00590-54095-71 00590-43432-71 00590-43437-71 00590-54684-71 00590-54691-71 00590-54698-71 00590-54705-71 00590-54685-71 00590-54692-71 00590-54699-71 00590-54706-71 00590-54686-71 00590-54693-71 00590-54700-71

4-3 5-3 5-6 5-9 1-2 2-10 1-2 8-9 1-2 4-3 1-2 5-13 1-2 8-5 1-2 4-9 1-6 8-5 3-8 3-8 8-5 7-7 6-3 7-7 7-7 6-3 7-7 7-7 7-7 7-9 7-11 5-13 7-7 3-6 4-5 5-13 5-19 5-19 8-5 8-5 8-13 3-8 3-10 3-8 3-10 3-10 5-13 5-13 4-5 4-5 7-6 7-6 7-6 7-6 7-6 7-6 7-6 7-6 7-6 7-6 7-6

00715-00150-15, 04 Nov 2015

00590-47737-71 00590-47737-71 00590-43394-71 00590-53204-71 00590-43508-71 00590-46827-71 00590-46827-71 00590-53205-71 00590-53203-71 00590-53203-71 00590-43500-71 00590-43500-71 00590-49582-71 00590-53099-71 00590-54117-71 00590-54125-71 00590-54124-71

00590-43551-71 00590-53141-71 00590-53145-71 00590-53143-71 00590-53142-71 00590-53146-71 00590-53144-71

00590-53047-71 00590-43392-71 00590-43392-71 00590-00812-71 00590-03435-71 00590-03923-71 00590-43315-71 00590-54074-71 00590-54075-71 00590-03435-71 00590-03435-71 00590-54074-71 00590-54075-71 00590-00812-71 00590-03923-71 00590-03435-71 00590-43315-71 00590-03756-71 00590-52095-71

A-3

Model 8HBW23

Alphabetical Parts Index

Description

Part No.

Pullrod Assembly, 42 in.

Pullrod Assembly, 46 in.

Pullrod Assembly, 46 in.

Pullrod Assembly, 46 in.

Pullrod Assembly, 46 in.

Pullrod Assembly, 48 in.

Pullrod Assembly, 48 in.

Pullrod Assembly, 48 in.

Pullrod Assembly, 48 in.

Pullrod Assembly, 48 in. (3in.Lowered Profile) Pullrod Assembly, 48 in. (3in.Lowered Profile) Pullrod Assembly, 48 in. (3in.Lowered Profile) Pullrod Assembly, 48 in. (3in.Lowered Profile) Pullrod Assembly, 54 in.

Pullrod Assembly, 54 in.

Pullrod Assembly, 54 in.

Pullrod Assembly, 54 in.

Pullrod Assembly, 60 in Pullrod Assembly, 60 in Pullrod Assembly, 60 in Pullrod Assembly, 60 in Pump and Motor Assembly Pump and Motor Assembly Pump and Motor Assembly Pump and Motor Assembly Relief, Strain Resistor Resistor Resistor Resistor Assembly Resistor Assembly Resistor Assembly Retainer Retainer, Resistor Retainer, Resistor Ring Ring, Retaining Ring, Retaining Ring, Retaining Ring, Spacer Ring, Stop Rocker, Left Rocker, Right Rod, Piston Rotor Rotor, Brake Rotor, Brake Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw

00590-54707-71 00590-54687-71 00590-54694-71 00590-54701-71 00590-54708-71 00590-54688-71 00590-54695-71 00590-54702-71 00590-54709-71 00590-54712-71

7-6 7-6 7-6 7-6 7-6 7-6 7-6 7-6 7-6 7-6

00590-54713-71

7-6

00590-54714-71

7-7

00590-54715-71

7-7

00590-54689-71 00590-54696-71 00590-54703-71 00590-54710-71 00590-54690-71 00590-54697-71 00590-54704-71 00590-54711-71 00590-53202-71 00590-53202-71

7-6 7-6 7-6 7-6 7-6 7-6 7-6 7-6 1-5 6-3 6-5 6-5 3-8 1-6 5-6 5-9 1-6 5-6 5-9 3-12 5-6 5-9 4-7 4-5 5-13 5-13 4-5 6-7 3-14 3-14 6-7 5-13 1-6 4-7 1-2 1-2 1-2 1-2 1-2 1-2 1-2 1-2 1-2 1-2 1-2

A-4

00590-53202-71 00590-43346-71 00590-48916-71 00590-48916-71 00590-48916-71 00590-49193-71 00590-49193-71 00590-49193-71 00590-55969-71 00590-49199-71 00590-49199-71 00590-54718-71 00590-43434-71 00590-43366-71 00590-43404-71 00590-43430-71 00590-03835-71 00590-43327-71 00590-43333-71 00590-53050-71 00590-54087-71 00590-54731-71 00590-54731-71 00590-03870-71 00590-40014-71 00590-42466-71 00590-43283-71 00590-43285-71 00590-43310-71 00590-43319-71 00590-43320-71 00590-43449-71 00590-46792-71 00590-47506-71

Page

Description

Part No.

Page

Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw, Button Head Screw, Button Head Screw, Flange Head Screw, Flange Head Screw, Flange Head Screw, Flange Head

00590-47603-71 00590-47614-71 00590-48198-71 00590-48199-71 00590-51525-71 00590-52083-71 00590-52402-71 00590-52907-71 00590-53227-71 00590-53228-71 00590-53229-71 00590-53758-71 00590-54093-71 00590-54719-71 00590-54735-71 00590-55951-71 00590-55962-71 00590-55963-71 00590-55970-71 00590-55971-71 00590-55972-71 00590-52083-71 00590-43285-71 00590-43310-71 00590-43283-71 00590-52402-71 00590-53758-71 00590-48198-71 00590-48199-71 00590-47506-71 00590-55951-71 00590-55962-71 00590-55963-71 00590-55970-71 00590-55971-71 00590-55972-71 00590-52907-71 00590-42466-71 00590-46792-71 00590-54719-71 00590-51525-71 00590-53228-71 00590-53227-71 00590-53229-71 00590-54093-71 00590-43449-71 00590-47614-71 00590-40014-71 00590-47603-71 00590-52083-71 00590-52083-71 00590-03870-71 00590-43319-71 00590-43320-71 00590-54735-71 00590-53230-71 00590-53230-71 00590-52085-71 00590-52861-71 00590-52085-71 00590-52861-71

1-2 1-2 1-2 1-2 1-2 1-2 1-2 1-2 1-2 1-2 1-3 1-3 1-3 1-3 1-3 1-3 1-3 1-3 1-3 1-3 1-3 2-12 3-3 3-3 3-3 3-6 3-8 3-8 3-8 3-8 3-12 3-12 3-12 3-12 3-12 3-12 3-12 3-14 4-3 4-7 5-3 5-3 5-9 5-11 5-13 5-19 5-19 5-19 6-3 6-3 7-7 8-3 8-5 8-5 8-13 1-3 3-6 1-3 1-3 2-10 2-10

00715-00150-15, 04 Nov 2015

Alphabetical Parts Index

Model 8HBW23

Description

Part No.

Page

Description

Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Thread Forming Screw, Flange Head, Thread Forming Screw, Hex Head Screw, Hex Head Screw, Hex Head Screw, Hex Head Screw, M6 X 20 Screw, M6 X 20 Screw, Set Screw, Set Screw, Shoulder Screw, Socket Head Screw, Socket Head Screw, Socket Head Screw, Socket Head Screw, Socket Head Screw, Socket Head Screw, Socket Head Screw, Socket Head Screw, Socket Head Screw, Socket Head Screw, Socket Head Screw, Socket Head Seal, Ring Seal, Ring Seal, Rod Seal, Rod Seal, Shaft Seal, Shaft Seal, Shaft Seal, Shaft Seal, Shaft Seal, Shaft Sensor Assembly, Proximity Sensor, Proximity Sensor, Proximity Sensor, Speed Sensor, Speed Shaft, Flange Shaft, Pinion Shoe, Skid Shoe, Skid Iron (Galvanized) Shoe, Skid Iron (Painted) Shrink Wrap Holder Installation

00590-51527-71 00590-52079-71 00590-53127-71 00590-53130-71 00590-53132-71 00590-54726-71 00590-53130-71 00590-53127-71 00590-51527-71 00590-54726-71 00590-53130-71 00590-52079-71 00590-53132-71 00590-53130-71 00590-52079-71 00590-53132-71 00590-54726-71 00590-05185-71 00590-05185-71 00590-54100-71 00590-54103-71 00590-54103-71 00590-54100-71 00590-44719-71 00590-44719-71 00590-03913-71 00590-03913-71 00590-53055-71 00590-54077-71 00590-54079-71 00590-54101-71 00590-54109-71 00590-54111-71 00590-54127-71 00590-54111-71 00590-54127-71 00590-54109-71 00590-54101-71 00590-54079-71 00590-54077-71 00590-43431-71 00590-43431-71 00590-05063-71 00590-05063-71 00590-43375-71 00590-43428-71 00590-54098-71 00590-43428-71 00590-54098-71 00590-43375-71 00590-53062-71 00590-54088-71 00590-54088-71 00590-54112-71 00590-54112-71 00590-43396-71 00590-54119-71 00590-43423-71 00590-54106-71 00590-54107-71

1-3 1-3 1-3 1-3 1-3 1-3 2-12 4-3 4-3 5-6 5-6 5-6 5-6 5-9 5-9 5-9 5-9 1-3 5-19 1-3 1-3 4-5 5-13 1-3 8-9 1-3 3-6 7-7 1-3 1-3 1-3 1-3 1-3 1-3 4-5 4-5 4-5 5-13 5-13 5-13 1-6 4-5 1-6 6-7 1-7 1-7 1-7 4-5 5-13 5-13 3-6 1-7 3-6 1-7 5-14 4-5 4-5 2-10 2-10 2-10 8-11

Skirt, Rubber 00590-54724-71 Sleeve, Clamp 00590-54108-71 Sleeve, Insulating 00590-54123-71 Sleeve, Spring 00590-43280-71 Spacer 00590-00359-71 Spacer 00590-54099-71 Spacer 00590-00359-71 Spring 00590-42422-71 Spring 00590-42422-71 Spring, Compression 00590-53198-71 Spring, Flat 00590-53083-71 Spring, Torsion 00590-43290-71 Spring, Torsion 00590-43290-71 Start Switch Installation Steering Arm Head 00590-55967-71 Stop Lug 00590-42417-71 Strap 00590-00811-71 Strap 00590-00556-71 Strap 00590-00556-71 Strap 00590-00556-71 Strap 00590-46323-71 Strap 00590-03847-71 Strap, Static 00590-43988-71 Strip, Sealing 00590-54083-71 Stud, Wheel 00590-43365-71 Support 00590-42426-71 Switch, Horn 00590-55965-71 Switch, Horn 00590-55974-71 Switch, Horn 00590-55965-71 Switch, Horn 00590-55974-71 Switch, Key, Main On/Off 00590-48165-71 Switch, Key, Main On/Off 00590-48165-71 Switch, Rocker, On/Off 00590-40983-71 Switch, Rocker, On/Off 00590-40983-71 Tab, 45 Degrees 00590-43497-71 Tack, Metal 00590-05115-71 Terminal 00590-05120-71 Terminal 00590-05120-71 Terminal 00590-48830-71 Thermistor Assembly 00590-53065-71 Thumb Wheel Assembly Tiller 00590-53154-71 Tire, Drive (Black Poly) 00590-55994-71 Tire, Drive (Black Poly) 00590-55994-71 Tire, Drive (Lugged Rubber) 00590-43420-71 Tire, Drive (Lugged Rubber) 00590-43420-71 Tire, Drive (Non-Marking Rubber) 00590-43418-71 Tire, Drive (Non-Marking Rubber) 00590-43418-71 Tire, Drive (Smooth Black Rubber) 00590-43426-71 Tire, Drive (Smooth Black Rubber) 00590-43426-71 Tire, Drive (Traction Rubber) 00590-43419-71 Tire, Drive (Traction Rubber) 00590-43419-71 Traction Motor Assembly Traction Motor and Gearbox Assembly 00590-54090-71 Traction Motor and Gearbox Assembly 00590-54090-71 Traction Motor and Gearbox Assembly 00590-54090-71 Traction Motor and Gearbox Assembly 00590-54090-71 Transmission Installation Tray 00590-53073-71 Tray Assembly Tray Assembly 00590-53082-71

00715-00150-15, 04 Nov 2015

Part No.

Page 8-13 4-5 5-14 3-6 1-3 5-13 7-11 1-7 3-14 5-20 2-12 1-7 3-6 5-22 3-12 3-14 3-6 5-3 5-6 5-9 5-13 5-19 4-3 5-13 4-5 3-14 1-7 1-7 3-12 3-12 1-7 5-22 1-7 5-22 6-5 2-8 5-6 5-9 5-22 5-19 3-14 3-8 1-7 4-9 1-7 4-9 1-7 4-9 1-7 4-9 1-7 4-9 5-13 1-5 4-5 4-7 5-13 4-3 8-9 8-9 8-9

A-5

Model 8HBW23

Alphabetical Parts Index

Description

Part No.

Page

Description

Part No.

Tray Insert Tray Installation Vent Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer, Bottom Washer, Bottom Washer, Flat Washer, Flat Washer, Flat Washer, Flat Washer, Flat Washer, Flat Washer, Flat Washer, Flat Washer, Flat Washer, Flat, Brass Washer, Flat, Brass Washer, Flat, Brass Washer, Lock Washer, Lock Washer, Lock Washer, Lock Washer, Lock Washer, Lock Washer, Lock Washer, Lock Washer, Lock Washer, Plastic Washer, Plastic Washer, Serrated Conical Washer, Serrated Conical Washer, Thrust Washer, Thrust Wedgelocks Wedgelocks Wheel Wheel Wheel Wheel Assembly, Drive (Black Poly) Wheel Assembly, Drive (Black Poly) (Crowned) Wheel Assembly, Drive (Lugged) Wheel Assembly, Drive (Non-Marking Rubber) Wheel Assembly, Drive (Smooth Black Rubber)

00590-53072-71

Wheel Assembly, Drive (Traction Rubber) Wheel Assembly, Thumb Wheel, Load Window, Display Wiper, Cylinder Rod Wiper, Cylinder Rod Wire Assembly, Single Wire Assembly, Single Wire Assembly, Single Wire Assembly, Single, Battery + Wire Assembly, Single, Battery + Wire Assembly, Single, Battery Wire Assembly, Single, Battery Wire, Single Assembly Wire, Single Assembly

00590-43413-71

4-9

00590-43427-71 00590-00112-71 00590-03595-71 00590-42468-71 00590-43288-71 00590-53093-71 00590-54078-71 00590-54081-71 00590-54086-71 00590-43288-71 00590-42468-71 00590-03595-71 00590-53093-71 00590-53093-71 00590-54086-71 00590-54078-71 00590-54081-71 00590-00112-71 00590-53048-71 00590-53048-71 00590-00015-71 00590-02940-71 00590-02979-71 00590-43316-71 00590-02940-71 00590-02940-71 00590-02979-71 00590-00015-71 00590-43316-71 00590-54725-71 00590-54725-71 00590-54725-71 00590-02840-71 00590-43334-71 00590-54071-71 00590-54080-71 00590-43334-71 00590-02840-71 00590-02840-71 00590-54071-71 00590-54080-71 00590-43292-71 00590-43292-71 00590-53093-71 00590-53093-71 00590-04912-71 00590-04912-71 00590-54084-71 00590-54085-71 00590-43318-71 00590-53159-71 00590-43318-71 00590-43410-71 00590-52926-71

8-7 8-7 4-5 1-3 1-3 1-3 1-3 1-3 1-3 1-4 1-4 3-6 3-14 5-3 5-6 5-9 5-13 5-13 5-13 5-19 1-4 8-9 1-4 1-4 1-4 1-4 5-6 5-9 5-11 7-11 8-5 1-4 5-6 5-9 1-4 1-4 1-4 1-4 4-5 5-6 5-9 5-13 5-13 1-7 3-6 1-4 5-3 1-4 8-5 5-13 5-13 1-7 7-11 8-5 4-9 4-9

00590-43360-71 00590-53386-71 00590-55964-71 00590-03768-71 00590-03768-71 00590-53121-71 00590-54682-71 00590-54683-71 00590-53117-71 00590-53117-71 00590-53118-71 00590-53118-71 00590-53124-71 00590-53125-71

3-14 7-9 3-12 1-7 6-7 5-6 5-9 5-9 5-6 5-9 5-6 5-9 5-6 5-9

00590-43414-71 00590-43412-71

4-9 4-9

00590-43409-71

4-9

A-6

Page

00715-00150-15, 04 Nov 2015

Numerical Parts Index

Model 8HBW23

APPENDIX B Numerical Parts Index Part No.

Description

Page

Part No.

Description

Page

00590-00015-71 00590-00015-71 00590-00019-71 00590-00019-71 00590-00112-71 00590-00112-71 00590-00359-71 00590-00359-71 00590-00423-71 00590-00556-71 00590-00556-71 00590-00556-71 00590-00811-71 00590-00812-71 00590-00812-71 00590-02840-71 00590-02840-71 00590-02840-71 00590-02940-71 00590-02940-71 00590-02940-71 00590-02979-71 00590-02979-71 00590-03435-71 00590-03435-71 00590-03435-71 00590-03435-71 00590-03584-71 00590-03584-71 00590-03595-71 00590-03595-71 00590-03756-71 00590-03768-71 00590-03768-71 00590-03835-71 00590-03847-71 00590-03870-71 00590-03870-71 00590-03913-71 00590-03913-71 00590-03923-71 00590-03923-71 00590-04792-71 00590-04792-71 00590-04793-71 00590-04793-71 00590-04912-71 00590-04912-71 00590-05063-71 00590-05063-71 00590-05115-71 00590-05120-71 00590-05120-71 00590-05185-71 00590-05185-71 00590-05283-71 00590-05283-71 00590-40014-71 00590-40014-71

Washer, Flat Washer, Flat Fitting, Grease Fitting, Grease Washer Washer Spacer Spacer Fitting, Grease Strap Strap Strap Strap Nut Nut Washer, Lock Washer, Lock Washer, Lock Washer, Flat Washer, Flat Washer, Flat Washer, Flat Washer, Flat Nut Nut Nut Nut Nut, Hex, Lock Nut, Hex, Lock Washer Washer Nut, Clip Wiper, Cylinder Rod Wiper, Cylinder Rod Ring, Stop Strap Screw Screw Screw, Set Screw, Set Nut Nut Bearing, Cone Bearing, Cone Bearing, Cup Bearing, Cup Washer, Thrust Washer, Thrust Seal, Rod Seal, Rod Tack, Metal Terminal Terminal Screw, Flange Head, Thread Forming Screw, Flange Head, Thread Forming Decal, Label Decal, Label Screw Screw

1-4 7-11 1-2 7-9 1-3 5-19 1-3 7-11 7-11 5-3 5-6 5-9 3-6 1-2 5-19 1-4 5-6 5-9 1-4 5-6 5-9 1-4 5-11 1-2 5-6 5-9 7-7 1-2 8-9 1-3 5-3 5-19 1-7 6-7 6-7 5-19 1-2 8-3 1-3 3-6 1-2 5-19 1-6 8-5 1-6 8-5 1-4 8-5 1-6 6-7 2-8 5-6 5-9 1-3 5-19 5-6 5-9 1-2 5-19

00590-40409-71 00590-40409-71 00590-40416-71 00590-40416-71 00590-40416-71 00590-40416-71 00590-40422-71 00590-40425-71 00590-40452-71 00590-40800-71 00590-40800-71 00590-40800-71 00590-40817-71 00590-40817-71 00590-40817-71 00590-40983-71 00590-40983-71 00590-41863-71 00590-41863-71 00590-41863-71 00590-41863-71 00590-42417-71 00590-42422-71 00590-42422-71 00590-42425-71 00590-42426-71 00590-42427-71 00590-42428-71 00590-42428-71 00590-42452-71 00590-42453-71 00590-42454-71 00590-42457-71 00590-42466-71 00590-42466-71 00590-42468-71 00590-42468-71 00590-42657-71 00590-42657-71 00590-43228-71 00590-43228-71 00590-43276-71 00590-43276-71 00590-43276-71 00590-43276-71 00590-43280-71 00590-43283-71 00590-43283-71 00590-43285-71 00590-43285-71 00590-43288-71 00590-43288-71 00590-43289-71 00590-43290-71 00590-43290-71 00590-43291-71 00590-43292-71 00590-43292-71 00590-43299-71

Battery, Wet Cell Battery, Wet Cell Connector, Battery, Red Connector, Battery, Red Connector, Battery, Red Connector, Battery, Red Grommet, Rubber Boot Decal, Warning Connector, Battery, Gray Connector, Battery, Gray Connector, Battery, Gray Bearing Bearing Bearing Switch, Rocker, On/Off Switch, Rocker, On/Off Bolt Bolt Bolt Bolt Stop Lug Spring Spring Axle Support Arm Bearing Bearing Plate, Blank Plate, Symbol, Fork Lower Plate, Symbol, Fork Lift Cover Screw Screw Washer Washer Bolt, Hex Socket Head Bolt, Hex Socket Head Nut, Locking Nut, Locking Bushing Bushing (Included in Pullrod Assembly) Bushing (Included in Pullrod Assembly) Bushing Sleeve, Spring Screw Screw Screw Screw Washer Washer Housing Spring, Torsion Spring, Torsion Block, Torsion Washer, Plastic Washer, Plastic Bearing, Sealed

1-6 5-19 1-6 5-6 5-9 5-19 5-19 5-19 2-8 1-6 5-6 5-9 1-6 7-9 7-11 1-7 5-22 1-2 5-3 5-6 5-9 3-14 1-7 3-14 3-14 3-14 3-14 1-6 3-14 3-10 3-10 3-10 3-8 1-2 3-14 1-3 3-14 1-2 7-7 1-2 8-5 1-6 1-6 7-7 7-7 3-6 1-2 3-3 1-2 3-3 1-3 3-6 8-5 1-7 3-6 8-5 1-7 3-6 1-6

00715-00150-15, 04 Nov 2015

B-1

Model 8HBW23

Numerical Parts Index

Part No.

Description

Page

Part No.

Description

Page

00590-43299-71 00590-43299-71 00590-43300-71 00590-43300-71 00590-43301-71 00590-43303-71 00590-43304-71 00590-43305-71 00590-43306-71 00590-43309-71 00590-43310-71 00590-43310-71 00590-43313-71 00590-43313-71 00590-43315-71 00590-43315-71 00590-43316-71 00590-43316-71 00590-43317-71 00590-43317-71 00590-43318-71 00590-43318-71 00590-43319-71 00590-43319-71 00590-43320-71 00590-43320-71 00590-43327-71 00590-43331-71 00590-43333-71 00590-43334-71 00590-43334-71 00590-43346-71 00590-43360-71 00590-43364-71 00590-43364-71 00590-43365-71 00590-43366-71 00590-43375-71 00590-43375-71 00590-43392-71 00590-43392-71 00590-43394-71 00590-43396-71 00590-43404-71 00590-43409-71

Bearing, Sealed Bearing, Sealed Bearing Bearing Plate Caster Assembly Fitting, Grease Pin Cap Plate Screw Screw Assembly, Washer Assembly, Washer Nut Nut Washer, Flat Washer, Flat Bearing Bearing Wheel Wheel Screw Screw Screw Screw Rocker, Left Decal, Steam Clean Rocker, Right Washer, Lock Washer, Lock Relief, Strain Wheel Assembly, Thumb Bearing, Ball Bearing, Ball Stud, Wheel Ring, Retaining Seal, Shaft Seal, Shaft Motor, Lift Pump Motor, Lift Pump Key Shaft, Flange Ring, Retaining Wheel Assembly, Drive (Smooth Black Rubber) Wheel Assembly, Drive (Black Poly) Wheel Assembly, Drive (Non-Marking Rubber) Wheel Assembly, Drive (Traction Rubber) Wheel Assembly, Drive (Lugged) Tire, Drive (Non-Marking Rubber) Tire, Drive (Non-Marking Rubber) Tire, Drive (Traction Rubber) Tire, Drive (Traction Rubber) Tire, Drive (Lugged Rubber) Tire, Drive (Lugged Rubber) Hub Nut, Lug Nut, Lug Shoe, Skid

7-9 7-11 1-6 3-6 8-5 8-5 8-5 8-5 8-5 8-5 1-2 3-3 1-2 8-5 1-2 8-5 1-4 8-5 1-6 8-5 1-7 8-5 1-2 8-5 1-2 8-5 3-14 2-8 3-14 1-4 4-5 3-8 3-14 1-6 5-13 4-5 5-13 1-7 5-13 1-5 6-5 5-13 4-5 5-13 4-9

00590-43426-71 00590-43426-71 00590-43427-71 00590-43428-71 00590-43428-71 00590-43429-71 00590-43429-71 00590-43430-71 00590-43431-71 00590-43431-71 00590-43432-71 00590-43434-71 00590-43437-71 00590-43449-71 00590-43449-71 00590-43481-71 00590-43497-71 00590-43500-71 00590-43500-71 00590-43508-71 00590-43513-71 00590-43545-71 00590-43546-71 00590-43551-71 00590-43988-71 00590-44371-71 00590-44719-71 00590-44719-71 00590-44844-71 00590-45064-71 00590-45412-71 00590-45998-71 00590-45998-71 00590-46323-71 00590-46362-71 00590-46362-71 00590-46792-71 00590-46792-71 00590-46827-71 00590-46827-71 00590-47465-71 00590-47497-71 00590-47506-71 00590-47506-71 00590-47603-71 00590-47603-71 00590-47614-71 00590-47614-71 00590-47737-71 00590-47737-71 00590-47750-71 00590-47848-71 00590-47848-71 00590-48165-71 00590-48165-71 00590-48198-71 00590-48198-71 00590-48199-71 00590-48199-71 00590-48392-71 00590-48830-71

Tire, Drive (Smooth Black Rubber) Tire, Drive (Smooth Black Rubber) Vent Seal, Shaft Seal, Shaft Bearing, Ball Bearing, Ball Ring, Spacer Seal, Ring Seal, Ring Plug, Drain Ring, Retaining Plug, Fill/Level Screw Screw Clamp, Wire Tab, 45 Degrees Kit, Start Switch Kit, Start Switch Kit, Pump Coupling Cable Assembly (790 Millimeter) Cable Assembly (660 Millimeter) Link Assembly, Upper Strap, Static Decal, EE Screw, M6 X 20 Screw, M6 X 20 Fitting, 90 Degree Adapter, Hydraulic Decal, Battery Connection Fuse (350 Amp) Fuse (350 Amp) Strap O-Ring O-Ring Screw Screw Kit, Relief Valve Kit, Relief Valve Decal, E Decal, Emergency Disconnect Screw Screw Screw Screw Screw Screw Insulator, Standoff Insulator, Standoff Decal, Cold Storage Oil Bearing, Thrust Bearing, Thrust Switch, Key, Main On/Off Switch, Key, Main On/Off Screw Screw Screw Screw Decal, AC Powered Terminal

1-7 4-9 4-5 1-7 4-5 1-6 4-5 4-5 1-6 4-5 4-5 4-5 4-5 1-2 5-19 3-6 6-5 1-6 6-5 6-5 6-5 5-19 5-19 7-7 4-3 2-8 1-3 8-9 6-3 6-3 2-8 1-6 5-9 5-13 1-6 8-5 1-2 4-3 1-6 6-5 2-8 2-8 1-2 3-8 1-2 6-3 1-2 5-19 5-6 5-9 6-3 1-6 8-5 1-7 5-22 1-2 3-8 1-2 3-8 2-8 5-22

00590-43410-71 00590-43412-71 00590-43413-71 00590-43414-71 00590-43418-71 00590-43418-71 00590-43419-71 00590-43419-71 00590-43420-71 00590-43420-71 00590-43421-71 00590-43422-71 00590-43422-71 00590-43423-71

B-2

4-9 4-9 4-9 4-9 1-7 4-9 1-7 4-9 1-7 4-9 4-9 1-2 4-9 2-10

00715-00150-15, 04 Nov 2015

Numerical Parts Index

Model 8HBW23

Part No.

Description

Page

Part No.

Description

Page

00590-48916-71 00590-48916-71 00590-48916-71 00590-49193-71 00590-49193-71 00590-49193-71 00590-49199-71 00590-49199-71 00590-49582-71 00590-51098-71 00590-51525-71 00590-51525-71 00590-51527-71 00590-51527-71 00590-52079-71 00590-52079-71 00590-52079-71 00590-52083-71 00590-52083-71 00590-52083-71 00590-52083-71 00590-52085-71 00590-52085-71 00590-52095-71 00590-52095-71 00590-52095-71 00590-52095-71 00590-52095-71 00590-52402-71 00590-52402-71 00590-52542-71 00590-52544-71 00590-52545-71 00590-52546-71 00590-52861-71 00590-52861-71 00590-52898-71 00590-52898-71 00590-52907-71 00590-52907-71 00590-52926-71

Resistor Resistor Resistor Resistor Assembly Resistor Assembly Resistor Assembly Retainer, Resistor Retainer, Resistor Knob Decal, Click to Creep Screw Screw Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Screw Screw Screw Screw Screw, Flange Head Screw, Flange Head Nut, Flanged Nut, Flanged Nut, Flanged Nut, Flanged Nut, Flanged Screw Screw Decal, No Riding Decal, Toyota, Black Decal, Owner/Operator Decal, Toyota Screw, Flange Head Screw, Flange Head Nut, Hex, Lock, M10 Nut, Hex, Lock, M10 Screw Screw Wheel Assembly, Drive (Black Poly) (Crowned) Horn Horn Horn Decal, Hydraulic Fluid, Cold Storage Magnet, Surface Mount Washer, Bottom Washer, Bottom Housing, Cylinder Rod, Piston Cylinder Assembly Cylinder Assembly Cylinder Assembly Bracket, Retaining Pin, Cotter Pin, Retaining Screw, Shoulder Axle, Load Wheel Axle, Load Wheel Pin, Wheel Fork Pin, Pull Rod

1-6 5-6 5-9 1-6 5-6 5-9 5-6 5-9 5-19 2-8 1-2 5-3 1-3 4-3 1-3 5-6 5-9 1-2 2-12 6-3 7-7 1-3 2-10 1-2 4-3 5-3 5-6 5-9 1-2 3-6 2-8 2-8 2-8 2-8 1-3 2-10 1-2 4-3 1-2 3-12 4-9

00590-53059-71 00590-53060-71 00590-53061-71 00590-53062-71 00590-53064-71 00590-53065-71 00590-53066-71 00590-53067-71 00590-53069-71 00590-53069-71 00590-53070-71 00590-53072-71 00590-53073-71 00590-53076-71 00590-53078-71 00590-53080-71 00590-53082-71 00590-53083-71 00590-53084-71 00590-53086-71 00590-53086-71 00590-53087-71 00590-53087-71 00590-53089-71 00590-53092-71 00590-53093-71 00590-53093-71 00590-53093-71 00590-53093-71 00590-53093-71 00590-53095-71 00590-53097-71 00590-53098-71 00590-53099-71 00590-53100-71 00590-53101-71 00590-53103-71 00590-53104-71 00590-53105-71 00590-53117-71 00590-53117-71 00590-53118-71 00590-53118-71 00590-53121-71 00590-53124-71 00590-53125-71 00590-53127-71 00590-53127-71 00590-53130-71 00590-53130-71 00590-53130-71 00590-53130-71 00590-53132-71 00590-53132-71 00590-53132-71 00590-53135-71 00590-53135-71 00590-53138-71 00590-53139-71 00590-53140-71 00590-53141-71

Pin, Lower Link Axle, Load Wheel Axle, Load Wheel Greasable Sensor Assembly, Proximity Pin Weldment, Flagged Thermistor Assembly Harness, Interface Backrest, Load, With Industrial Battery Battery, AGM Battery, AGM Cap, Stem, Machined Tray Insert Tray Clamp Pin,Pivot, Handle Grommet Tray Assembly Spring, Flat Bracket, Contactor Contactor, Main Contactor, Main Contactor, Pump Contactor, Pump Decal, Warning Bracket, Static Strap Washer Washer, Serrated Conical Washer, Serrated Conical Washer Washer Grommet Decal, Reflector, Fork Tip Decal, Reflector, Tiller Knob Holder Assembly, Shrink Wrap Cap, Brake Hose Assembly Decal, Reflector, Bumper Decal, Reflector, Bumper Wire Assembly, Single, Battery + Wire Assembly, Single, Battery + Wire Assembly, Single, Battery Wire Assembly, Single, Battery Wire Assembly, Single Wire, Single Assembly Wire, Single Assembly Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Nut, Hex, Flange Nut, Hex, Flange Grommet, Rubber Fork Trail Machining, Painted Fork Trail Machining, Galvanized Link, Lower Assembly

7-7 7-9 7-11 3-6 7-7 5-19 5-19 8-3 1-6 5-19 3-6 8-7 8-9 5-3 3-6 3-3 8-9 2-12 5-11 1-5 5-11 1-5 5-11 2-8 4-3 1-3 1-4 5-3 5-6 5-9 5-3 2-8 2-8 5-20 8-11 4-3 6-3 2-8 2-8 5-6 5-9 5-6 5-9 5-6 5-6 5-9 1-3 4-3 1-3 2-12 5-6 5-9 1-3 5-6 5-9 1-2 2-10 5-19 7-7 7-7 7-7

00590-53039-71 00590-53039-71 00590-53039-71 00590-53044-71 00590-53047-71 00590-53048-71 00590-53048-71 00590-53049-71 00590-53050-71 00590-53051-71 00590-53051-71 00590-53051-71 00590-53052-71 00590-53053-71 00590-53054-71 00590-53055-71 00590-53056-71 00590-53056-71 00590-53057-71 00590-53058-71

00715-00150-15, 04 Nov 2015

1-6 5-6 5-9 6-3 8-9 1-4 8-9 6-7 6-7 1-5 6-3 6-7 6-3 6-3 6-3 7-7 7-9 7-11 7-7 7-7

B-3

Model 8HBW23

Numerical Parts Index

Part No.

Description

00590-53142-71 00590-53143-71 00590-53144-71 00590-53145-71 00590-53146-71 00590-53147-71 00590-53148-71 00590-53149-71

Link, Lower Assembly, Galvanized Link, Lower Assembly Link, Lower Assembly, Galvanized Link, Lower Assembly Link, Lower Assembly, Galvanized Fork Trail Machining, Painted Fork Trail Machining, Galvanized Frame, Pivot Machining, 25 and 27 in.

Fork Width Frame, Pivot Machining, 18, 20 and 22 in. Fork Width Pin, Spirol Pin, Spirol Pin, Spirol Pin, Spirol Pin, Spirol Tiller Wheel Charger, Battery Charger, Battery Backrest, Load Backrest, Load Backrest, Load Cover, Grille Cover, Lower, Orange Cover, Lower, Black Cover, Console, Key Switch Cover, Console, Rocker Switch Plate Plate Bar, Latch Bracket, Battery Bracket Decal, Owner Operator Bracket Weldment Bracket Weldment Battery Pack Assembly, With No Battery Battery Pack Assembly, With No Battery Battery Pack Assembly, With Wet Cell Battery Battery Pack Assembly, With Wet Cell Battery Battery Pack Assembly, With AGM Battery Battery Pack Assembly, With AGM Battery Spring, Compression Backrest, Load, With Swing-out Battery Backrest, Load, With Swing-out Battery Backrest, Load, With Swing-out Battery Pump and Motor Assembly Pump and Motor Assembly Pump and Motor Assembly Kit, Solenoid Valve Kit, Solenoid Valve Kit, Flow Control, 2.2 GPM Kit, Reservoir Screw Screw Screw Screw

00590-53150-71 00590-53151-71 00590-53152-71 00590-53152-71 00590-53152-71 00590-53153-71 00590-53154-71 00590-53159-71 00590-53160-71 00590-53160-71 00590-53161-71 00590-53162-71 00590-53163-71 00590-53164-71 00590-53165-71 00590-53166-71 00590-53170-71 00590-53171-71 00590-53182-71 00590-53183-71 00590-53184-71 00590-53185-71 00590-53186-71 00590-53187-71 00590-53193-71 00590-53194-71 00590-53195-71 00590-53195-71 00590-53196-71 00590-53196-71 00590-53197-71 00590-53197-71 00590-53198-71 00590-53199-71 00590-53200-71 00590-53201-71 00590-53202-71 00590-53202-71 00590-53202-71 00590-53203-71 00590-53203-71 00590-53204-71 00590-53205-71 00590-53227-71 00590-53227-71 00590-53228-71 00590-53228-71

B-4

Page 7-7 7-7 7-7 7-7 7-7 7-7 7-7 7-7 7-7 7-7 7-7 7-9 7-11 7-7 3-8 7-11 1-5 5-19 8-3 8-3 8-3 2-14 2-14 2-14 2-14 2-14 5-19 5-19 5-19 5-19 5-19 2-8 5-19 5-20 1-5 5-19 1-5 5-19 1-5 5-19 5-20 8-3 8-3 8-3 1-5 6-3 6-5 1-6 6-5 6-5 6-5 1-2 5-9 1-2 5-3

Part No.

Description

Page

00590-53229-71 00590-53229-71 00590-53230-71 00590-53230-71 00590-53386-71 00590-53435-71 00590-53435-71 00590-53450-71 00590-53498-71 00590-53499-71 00590-53500-71 00590-53758-71 00590-53758-71 00590-53845-71 00590-53845-71 00590-53878-71 00590-54042-71 00590-54071-71 00590-54071-71 00590-54072-71 00590-54073-71 00590-54074-71 00590-54074-71 00590-54075-71 00590-54075-71 00590-54076-71 00590-54076-71 00590-54077-71 00590-54077-71 00590-54078-71 00590-54078-71 00590-54079-71 00590-54079-71 00590-54080-71 00590-54080-71 00590-54081-71 00590-54081-71 00590-54082-71 00590-54083-71 00590-54084-71 00590-54085-71 00590-54086-71 00590-54086-71 00590-54087-71 00590-54088-71 00590-54088-71 00590-54089-71 00590-54090-71 00590-54090-71 00590-54090-71 00590-54090-71 00590-54092-71 00590-54093-71 00590-54093-71 00590-54094-71 00590-54095-71 00590-54097-71 00590-54097-71 00590-54098-71 00590-54098-71 00590-54099-71

Screw Screw Screw, Button Head Screw, Button Head Wheel, Load Horn Assembly Horn Assembly Decal, Instructions Decal, Specification Decal, Specification Decal, Specification Screw Screw Contactor Assembly, Main Contactor Assembly, Main Bracket Bracket, Skid (Painted) Washer, Lock Washer, Lock Connector Pin, Threaded Nut Nut Nut Nut Nut, Lock Nut, Lock Screw, Socket Head Screw, Socket Head Washer Washer Screw, Socket Head Screw, Socket Head Washer, Lock Washer, Lock Washer Washer Grommet Strip, Sealing Wedgelocks Wedgelocks Washer Washer Rotor Sensor, Proximity Sensor, Proximity Bracket, Harness Routing Traction Motor and Gearbox Assembly Traction Motor and Gearbox Assembly Traction Motor and Gearbox Assembly Traction Motor and Gearbox Assembly Cover, Motor Screw Screw Cover, Speed Sensor Plug Bearing, Ball Bearing, Ball Seal, Shaft Seal, Shaft Spacer

1-3 5-11 1-3 3-6 7-9 5-6 5-9 5-20 5-20 5-20 5-20 1-3 3-8 1-5 5-9 3-6 2-10 1-4 5-13 5-14 5-13 1-2 5-13 1-2 5-13 1-2 5-13 1-3 5-13 1-3 5-13 1-3 5-13 1-4 5-13 1-4 5-13 5-13 5-13 5-13 5-13 1-4 5-13 5-13 1-7 3-6 5-3 1-5 4-5 4-7 5-13 5-13 1-3 5-13 5-13 5-13 1-6 5-13 1-7 5-13 5-13

00715-00150-15, 04 Nov 2015

Numerical Parts Index

Model 8HBW23

Part No.

Description

Page

Part No.

Description

00590-54100-71 00590-54100-71 00590-54101-71 00590-54101-71 00590-54102-71 00590-54103-71 00590-54103-71 00590-54105-71 00590-54106-71 00590-54107-71 00590-54108-71 00590-54109-71 00590-54109-71 00590-54110-71 00590-54111-71 00590-54111-71 00590-54112-71 00590-54112-71 00590-54113-71 00590-54113-71 00590-54115-71 00590-54115-71 00590-54116-71 00590-54117-71 00590-54118-71 00590-54119-71 00590-54120-71 00590-54121-71 00590-54123-71 00590-54124-71 00590-54125-71 00590-54126-71 00590-54127-71 00590-54127-71 00590-54128-71 00590-54668-71 00590-54679-71 00590-54680-71 00590-54680-71 00590-54680-71 00590-54681-71 00590-54681-71 00590-54682-71 00590-54683-71 00590-54684-71 00590-54685-71 00590-54686-71 00590-54687-71 00590-54688-71 00590-54689-71 00590-54690-71 00590-54691-71 00590-54692-71 00590-54693-71 00590-54694-71 00590-54695-71 00590-54696-71 00590-54697-71 00590-54698-71 00590-54699-71 00590-54700-71

Screw, Hex Head Screw, Hex Head Screw, Socket Head Screw, Socket Head Pinion, Speed Sensor Screw, Hex Head Screw, Hex Head Bracket, Skid (Galvanized) Shoe, Skid Iron (Galvanized) Shoe, Skid Iron (Painted) Sleeve, Clamp Screw, Socket Head Screw, Socket Head Plug Screw, Socket Head Screw, Socket Head Sensor, Speed Sensor, Speed Bearing, Ball Bearing, Ball Bearing, Ball Bearing, Ball Bearing, Steer Label, U Gear Shaft, Pinion Pinion Cover Sleeve, Insulating Label, W Label, V Board, Terminal Screw, Socket Head Screw, Socket Head Gear Bumper, Stop Plate, Backing Controller, Motor Controller, Motor Controller, Motor Contactor Assembly, Lift Contactor Assembly, Lift Wire Assembly, Single Wire Assembly, Single Pullrod Assembly, 32 in.

Pullrod Assembly, 36 in.

Pullrod Assembly, 42 in.

Pullrod Assembly, 46 in.

Pullrod Assembly, 48 in.

Pullrod Assembly, 54 in.

Pullrod Assembly, 60 in Pullrod Assembly, 32 in.

Pullrod Assembly, 36 in.

Pullrod Assembly, 42 in.

Pullrod Assembly, 46 in.

Pullrod Assembly, 48 in.

Pullrod Assembly, 54 in.

Pullrod Assembly, 60 in Pullrod Assembly, 32 in.

Pullrod Assembly, 36 in.

Pullrod Assembly, 42 in.

1-3 5-13 1-3 5-13 5-13 1-3 4-5 2-10 2-10 2-10 4-5 1-3 4-5 5-13 1-3 4-5 1-7 5-14 1-6 4-5 1-6 4-5 4-5 5-14 4-5 4-5 4-5 4-5 5-14 5-14 5-14 5-14 1-3 4-5 4-5 3-3 8-13 1-5 5-6 5-9 1-5 5-9 5-9 5-9 7-6 7-6 7-6 7-6 7-6 7-6 7-6 7-6 7-6 7-6 7-6 7-6 7-6 7-6 7-6 7-6 7-6

00590-54701-71 00590-54702-71 00590-54703-71 00590-54704-71 00590-54705-71 00590-54706-71 00590-54707-71 00590-54708-71 00590-54709-71 00590-54710-71 00590-54711-71 00590-54712-71

Pullrod Assembly, 46 in.

Pullrod Assembly, 48 in.

Pullrod Assembly, 54 in.

Pullrod Assembly, 60 in Pullrod Assembly, 32 in.

Pullrod Assembly, 36 in.

Pullrod Assembly, 42 in.

Pullrod Assembly, 46 in.

Pullrod Assembly, 48 in.

Pullrod Assembly, 54 in.

Pullrod Assembly, 60 in Pullrod Assembly, 48 in. (3in.Lowered Profile) Pullrod Assembly, 48 in. (3in.Lowered Profile) Pullrod Assembly, 48 in. (3in.Lowered Profile) Pullrod Assembly, 48 in. (3in.Lowered Profile) Fuse, Potted (125 Amp), EE Fuse, Potted (125 Amp), EE Fuse, Potted Fuse, Potted Ring Screw Screw Bumper Weldment, Galvanized Bumper Weldment, Gray Skirt, Rubber Washer, Flat, Brass Washer, Flat, Brass Washer, Flat, Brass Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Fuse (400 Amp) Fuse (400 Amp) Fuse (400 Amp) Boot, Brake Fuse (125 Amp) Fuse (125 Amp) Fuse (125 Amp) Hub, Brake Rotor, Brake Rotor, Brake Cable Assembly, B+ Screw Screw Cable Assembly, BHandle Assembly With Keypad Handle Assembly Without Keypad Harness Assembly Plate, Backing, Upper Plate, Lower Pad, Key Pad Handle Head Assembly Handle Head Assembly Head Assembly, Control Head Assembly, Control Handle Housing Handle Housing (Under Item 1)

00715-00150-15, 04 Nov 2015

00590-54713-71 00590-54714-71 00590-54715-71 00590-54716-71 00590-54716-71 00590-54717-71 00590-54717-71 00590-54718-71 00590-54719-71 00590-54719-71 00590-54720-71 00590-54721-71 00590-54724-71 00590-54725-71 00590-54725-71 00590-54725-71 00590-54726-71 00590-54726-71 00590-54726-71 00590-54727-71 00590-54727-71 00590-54727-71 00590-54728-71 00590-54729-71 00590-54729-71 00590-54729-71 00590-54730-71 00590-54731-71 00590-54731-71 00590-54732-71 00590-54735-71 00590-54735-71 00590-54739-71 00590-55934-71 00590-55935-71 00590-55941-71 00590-55942-71 00590-55943-71 00590-55944-71 00590-55945-71 00590-55946-71 00590-55946-71 00590-55947-71 00590-55947-71 00590-55948-71 00590-55948-71

Page 7-6 7-6 7-6 7-6 7-6 7-6 7-6 7-6 7-6 7-6 7-6 7-6 7-6 7-7 7-7 1-6 5-11 1-6 5-6 4-7 1-3 4-7 2-12 2-12 8-13 1-4 5-6 5-9 1-3 5-6 5-9 1-6 5-6 5-9 4-7 1-6 5-9 5-11 4-7 1-6 4-7 5-19 1-3 8-13 5-19 3-8 3-8 3-8 3-8 3-8 3-8 3-8 3-8 3-10 1-5 3-12 3-10 3-10

B-5

Model 8HBW23

Numerical Parts Index

Part No.

Description

Page

00590-55951-71 00590-55951-71 00590-55952-71 00590-55953-71 00590-55954-71 00590-55955-71 00590-55955-71 00590-55956-71 00590-55956-71 00590-55957-71 00590-55957-71 00590-55958-71 00590-55959-71 00590-55959-71 00590-55960-71 00590-55961-71 00590-55962-71 00590-55962-71 00590-55963-71 00590-55963-71 00590-55964-71 00590-55965-71 00590-55965-71 00590-55966-71 00590-55967-71 00590-55968-71 00590-55969-71 00590-55970-71 00590-55970-71 00590-55971-71 00590-55971-71 00590-55972-71 00590-55972-71 00590-55974-71 00590-55974-71 00590-55980-71 00590-55981-71 00590-55994-71 00590-55994-71 00590-55995-71 00590-55996-71 005905409171 NSS

Screw Screw Button, Lift/Lower Assembly Button, Horn Right Button, Horn Left Card Assembly, VM Card Assembly, VM Gasket, E Steer Handle Gasket, E Steer Handle Card Assembly, Display Card Assembly, Display Housing, Handle Upper Gasket, Display Gasket, Display Card Assembly, Flex Circuit Housing, Inner Assembly Screw Screw Screw Screw Window, Display Switch, Horn Switch, Horn Cover, Display Steering Arm Head Clamp, Cable Retainer Screw Screw Screw Screw Screw Screw Switch, Horn Switch, Horn Cover, Upper, Orange Cover, Upper, Black Tire, Drive (Black Poly) Tire, Drive (Black Poly) Decal, Hook Decal, Do Not Lift Decal, Warning Coil, Brake

1-3 3-12 3-12 3-12 3-12 1-6 3-12 1-6 3-12 1-6 3-12 3-12 1-6 3-12 3-12 3-12 1-3 3-12 1-3 3-12 3-12 1-7 3-12 3-12 3-12 3-12 3-12 1-3 3-12 1-3 3-12 1-3 3-12 1-7 3-12 2-14 2-14 1-7 4-9 5-20 5-20 5-20 4-7

B-6

00715-00150-15, 04 Nov 2015