Toyota Forklift 8BWS10 8BWS13 Walkie Straddle with Adjustable Baselegs Parts Catalog Manual

Parts Catalog Model 8BWS10, 8BWS13 Walkie Straddle with Adjustable Baselegs

Model 8BWS10, 8BWS13

Serial Number 141 & up

00715-00155-15

04 Nov 2015

© Copyright 2015 by Toyota Industrial Equipment All rights reserved. No portion of this manual may be reproduced mechanically, electronically or by any other means, including photocopying, electronic retrieval or transfer, or recording without the written permission of the publisher.

Toyota Industrial Equipment believes the information in this manual is accurate and current as of the publication date; such information is subject to change without notice. Toyota Industrial Equipment is not responsible for any errors that may appear in the manual.

00715-00155-15, 04 Nov 2015

Model 8BWS

Table of Contents

Table of Contents SECTION 1 General Information Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Critical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5 Recommended . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7

SECTION 2 Finish & Accessories Major Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 Windshield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6 Finish Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8 UL Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11 Truck Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13

SECTION 3 Steering & Controls Handle Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Handle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 Handle Tiller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7 Handle Head Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9 Control Head Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11 Thumb Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13

SECTION 4 Drive & Brake Transmission Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Gearbox Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Drive Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-2 4-4 4-6 4-8

SECTION 5 Electrical Comp. & System Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 Contactor Panel, Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 Contactor Panel, Cold Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7 Contactor and Fuse Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10 Traction Motor Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12 Battery Pack Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15

SECTION 6 Hydraulic Components Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 Hydraulic Power Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4 Lift Cylinder Assembly (SM Mast) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6 Lift Cylinder Assembly (STN Mast) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8 Lift Cylinder Assembly (STF Mast) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10

SECTION 7 Mast 00715-00155-15, 04 Nov 2015

i

Model 8BWS

Table of Contents

Table of Contents Mast Installation, SM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 Lift Cylinder Installation, SM Mast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4 Mast Installation, STN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6 Mast Assembly, STN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8 Mast Installation, STF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12 Mast Assembly, STF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-15 Outrigger Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-19 Load Wheel Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-21 Fork Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-23

SECTION 8 Options & Kits Load Backrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2 Flashing Warning Light Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4 Bumper Skirt Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6

APPENDIX A Alphabetical Parts Index APPENDIX B Numerical Parts Index

00715-00155-15, 04 Nov 2015

ii

TOYOTA

00715-00155-15, 04 Nov 2015

SECTION 1 General Information Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Critical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5 Recommended . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7

00715-00155-15, 04 Nov 2015

1-1

Model 8BWS

General Information Hardware

List 1-H: Hardware (Sheet 1 of 3) SERVICE TYPE

PART NUMBER

DESCRIPTION

SERVICE GROUP

ITEM NO. QTY

H

00590-41863-71

Bolt

503

7

2

H

00590-00030-71

Nut

705

24

4

H

00590-00812-71

Nut

506

4

8

H

00590-03435-71

Nut

704

8

2

H

00590-03923-71

Nut

506

20

5

H

00590-03929-71

Nut

706

17

4

H

00590-52391-71

Nut

601

9

2

H

00590-54074-71

Nut

505

19

1

H

00590-54075-71

Nut

505

20

3

H

00590-52095-71

Nut, Flanged

503

18

1

H

00590-45214-71

Nut, Hex

706

11

3

H

00590-45932-71

Nut, Hex, Lock

704

10

2

H

00590-52898-71

Nut, Hex, Lock, M10

401

8

1

H

00590-48129-71

Nut, Jam

706

15

3

H

00590-54076-71

Nut, Lock

505

21

1

H

00590-43422-71

Nut, Lug

404

4

5

H

00590-48130-71

Pin, Cotter

706

8

3

H

00590-48124-71

Ring, Retaining

706

13

1

H

00590-48125-71

Ring, Retaining

706

14

4

H

00590-03085-71

Screw

706

9

1

H

00590-03426-71

Screw

705

3

4

H

00590-03793-71

Screw

802

3

2

H

00590-03914-71

Screw

802

5

2

H

00590-40014-71

Screw

506

19

2

H

00590-41360-71

Screw

705

12

4

H

00590-42466-71

Screw

306

1

2

H

00590-43283-71

Screw

301

4

2

H

00590-43285-71

Screw

301

2

1

H

00590-43310-71

Screw

301

3

2

H

00590-43449-71

Screw

506

16

11

H

00590-46792-71

Screw

401

3

10

H

00590-46859-71

Screw

707

2

8

H

00590-46861-71

Screw

601

3

2

H

00590-47506-71

Screw

303

12

1

H

00590-47614-71

Screw

506

17

3

H

00590-48099-71

Screw

706

25

4

H

00590-48123-71

Screw

705

4

6

H

00590-48198-71

Screw

303

10

2

Service Type H = Hardware

1-2

00715-00155-15, 04 Nov 2015

General Information Hardware

Model 8BWS

List 1-H: Hardware (Sheet 2 of 3) SERVICE TYPE

PART NUMBER

DESCRIPTION

SERVICE GROUP

ITEM NO. QTY

H

00590-48199-71

Screw

303

11

2

H

00590-49167-71

Screw

705

23

4

H

00590-52390-71

Screw

601

7

2

H

00590-52402-71

Screw

302

1

2

H

00590-52907-71

Screw

305

26

1

H

00590-53035-71

Screw

705

22

4

H

00590-53131-71

Screw

601

12

1

H

00590-53227-71

Screw

503

8

4

H

00590-53228-71

Screw

501

5

2

H

00590-53229-71

Screw

504

3

4

H

00590-53758-71

Screw

303

1

4

H

00590-54093-71

Screw

505

17

2

H

00590-54719-71

Screw

403

6

3

H

00590-54735-71

Screw

803

2

5

H

00590-55951-71

Screw

305

1

1

H

00590-55962-71

Screw

305

15

5

H

00590-55963-71

Screw

305

16

2

H

00590-55970-71

Screw

305

23

1

H

00590-55971-71

Screw

305

24

1

H

00590-55972-71

Screw

305

25

1

H

00590-53230-71

Screw, Button Head

302

12

3

H

00590-51527-71

Screw, Flange Head, Hex

401

6

1

H

00590-52079-71

Screw, Flange Head, Hex

503

20

4

H

00590-53127-71

Screw, Flange Head, Hex

401

5

1

H

00590-53128-71

Screw, Flange Head, Hex

206

5

6

H

00590-53130-71

Screw, Flange Head, Hex

503

19

1

H

00590-53132-71

Screw, Flange Head, Hex

503

21

2

H

00590-54726-71

Screw, Flange Head, Hex

503

22

1

H

00590-05185-71

Screw, Flange Head, Thread Forming

506

18

2

H

00590-54100-71

Screw, Hex Head

505

13

1

H

00590-54103-71

Screw, Hex Head

402

19

6

H

00590-53129-71

Screw, Hex Head, Flange

601

8

2

H

00590-03913-71

Screw, Set

708

4

2

H

00590-48109-71

Screw, Set

706

30

4

H

00590-54077-71

Screw, Socket Head

505

16

1

H

00590-54079-71

Screw, Socket Head

505

15

2

H

00590-54101-71

Screw, Socket Head

505

14

6

H

00590-54109-71

Screw, Socket Head

402

22

10

Service Type H = Hardware

00715-00155-15, 04 Nov 2015

1-3

Model 8BWS

General Information Hardware

List 1-H: Hardware (Sheet 3 of 3) SERVICE TYPE

PART NUMBER

DESCRIPTION

SERVICE GROUP

ITEM NO. QTY

H

00590-54111-71

Screw, Socket Head

402

20

3

H

00590-54127-71

Screw, Socket Head

402

21

2

H

00590-02960-71

Screw, Thread Forming

706

10

10

H

00590-00112-71

Washer

506

3

8

H

00590-03595-71

Washer

501

2

2

H

00590-42468-71

Washer

306

2

2

H

00590-43288-71

Washer

302

5

2

H

00590-48098-71

Washer

706

24

2

H

00590-53093-71

Washer

503

24

2

H

00590-54078-71

Washer

505

23

1

H

00590-54081-71

Washer

505

26

1

H

00590-54086-71

Washer

505

22

6

H

00590-02940-71

Washer, Flat

706

12

6

H

00590-02969-71

Washer, Flat

705

6

4

H

00590-02979-71

Washer, Flat

504

8

4

H

00590-05150-71

Washer, Flat

705

8

4

H

00590-54725-71

Washer, Flat, Brass

503

4

1

H

00590-02840-71

Washer, Lock

503

32

2

H

00590-43334-71

Washer, Lock

402

26

10

H

00590-54071-71

Washer, Lock

505

24

3

H

00590-54080-71

Washer, Lock

505

25

2

H

00590-49044-71

Washer, Spring

706

40

4

H

00590-41121-71

Washer, Thrust

708

5

4

Service Type H = Hardware

1-4

00715-00155-15, 04 Nov 2015

General Information Critical

Model 8BWS

List 1-C: Critical (Sheet 1 of 2) SERVICE TYPE

PART NUMBER

DESCRIPTION

SERVICE GROUP

ITEM NO. QTY

C

00590-53197-71

Battery Pack Assembly, With AGM Battery

506

C

00590-53195-71

Battery Pack Assembly, With No Battery

506

C

00590-53196-71

Battery Pack Assembly, With Wet Cell Battery

506

C

Ref.

Bumper

803

1

C

00590-48089-71

Chain, Lift, Cut (1619 mm)

704

21

1

C

00590-48090-71

Chain, Lift, Cut (1734 mm)

704

21

1

C

00590-48091-71

Chain, Lift, Cut (1924 mm)

704

21

1

C

00590-48092-71

Chain, Lift, Cut (2115 mm)

704

21

1

C

00590-53160-71

Charger, Battery

506

25

1

C

Ref.

Contactor Assembly (See 504)

502

23

1

C

00590-54681-71

Contactor Assembly Lift

503

27

1

C

00590-53845-71

Contactor Assembly Main

503

26

1

C

Ref.

Contactor Panel Assembly (See 502 or 503)

802

7

C

Ref.

Contactor Panel, Cold Storage (See 503)

501

14

1

C

Ref.

Contactor Panel, Standard (See 502)

501

10

1

C

00590-53086-71

Contactor, Main

504

6

1

C

00590-53087-71

Contactor, Pump

504

7

1

C

Ref.

Control Handle (See Section 3)

201

2

C

00590-54680-71

Controller, Motor

503

23

C

Ref.

Drive and Brake (See Section 4)

201

3

C

Ref.

Drive Unit and Motor Assembly (See 402 and 505)

401

9

C

Ref.

Electrical (See Section 5)

201

4

C

00590-44815-71

Fork Assembly (30 in./760 mm) Flat Black

709

1

1

C

00590-41379-71

Fork Assembly (36 in./914 mm) Flat Black

709

1

1

C

00590-41510-71

Fork Assembly (42 in./1066 mm) Flat Black

709

1

1

C

00590-41498-71

Fork Assembly (48 in./1219 mm) Flat Black

709

1

1

C

Ref.

Frame and Covers (See Section2)

201

1

C

Ref.

Handle Assembly (See 302)

301

5

1

C

Ref.

Handle Assembly, Tiller

302

4

1

C

00590-55950-71

Head Assembly, Control

305

C

00590-55950-71

Head Assembly, Control (See 305)

304

1

1

C

Ref.

Housing (Not Available)

402

1

1

C

Ref.

Hydraulic (See Section 6)

201

5

C

00590-46809-71

Kit, Pump

602

9

1

C

Ref.

Lift Cylinder Installation (See 702)

701

1

1

C

Ref.

Mast (See Section 7)

201

6

C

Ref.

Mast Assembly (See 706)

705

1

1

C

Ref.

Mast Assembly, STN (See 704)

703

1

1

1 1

1

Service Type C = Critical Part

00715-00155-15, 04 Nov 2015

1-5

Model 8BWS

General Information Critical

List 1-C: Critical (Sheet 2 of 2) SERVICE TYPE

PART NUMBER

DESCRIPTION

SERVICE GROUP

ITEM NO. QTY

C

00590-46887-71

Motor, DC, 24 Volt

602

3

1

C

Ref.

Outrigger Installation (See 707)

206

2

1

C

00590-53091-71

Power Unit, Hydraulic

602

C

00590-53091-71

Power Unit, Hydraulic (See 602)

601

11

1

C

Ref.

Specification Tag

205

4

1

C

Ref.

Stator (Not Available)

505

5

1

C

00590-54090-71

Traction Motor and Gearbox Assembly

505

C

Ref.

Tractor Weldment

206

7

1

Service Type C = Critical Part

1-6

00715-00155-15, 04 Nov 2015

General Information Recommended

Model 8BWS

List 1-R: Recommended (Sheet 1 of 2) SERVICE TYPE

PART NUMBER

DESCRIPTION

SERVICE GROUP

ITEM NO. QTY

R

00590-53069-71

Battery, AGM

506

28

4

R

00590-40409-71

Battery, Wet Cell

506

9

4

R

00590-05128-71

Bearing

708

6

4

R

00590-42428-71

Bearing

306

4

2

R

00590-43099-71

Bearing

706

22

4

R

00590-43300-71

Bearing

302

8

2

R

00590-43364-71

Bearing, Ball

505

6

1

R

00590-43429-71

Bearing, Ball

402

14

2

R

00590-54097-71

Bearing, Ball

505

7

1

R

00590-54113-71

Bearing, Ball

402

15

1

R

00590-54115-71

Bearing, Ball

402

13

1

R

00590-55957-71

Card Assembly, Display

305

10

1

R

00590-55955-71

Card Assembly, VM

305

8

1

R

00590-04559-71

Coil, DC (24V)

602

6

1

R

00590-40800-71

Connector, Battery, Gray

503

10

1

R

00590-40416-71

Connector, Battery, Red

506

10

1

R

00590-54729-71

Fuse (125 Amp)

503

2

1

R

00590-45998-71

Fuse (350 Amp)

504

1

1

R

00590-54727-71

Fuse (400 Amp)

503

29

1

R

00590-54717-71

Fuse, Potted

502

33

1

R

00590-54733-71

Fuse, Potted (350 Amp), EE

504

4

1

R

00590-55959-71

Gasket, Display

305

12

1

R

00590-55956-71

Gasket, E Steer Handle

305

9

1

R

00590-53039-71

Horn

503

14

1

R

00590-46886-71

Kit, Brush

602

13

1

R

00590-45059-71

Kit, Fork Pin

709

2

1

R

00590-46827-71

Kit, Relief Valve

602

2

1

R

00590-42325-71

Kit, Seal

604

4

1

R

00590-42395-71

Kit, Seal

605

4

1

R

00590-48916-71

Resistor

503

9

1

R

00590-49193-71

Resistor Assembly

503

12

1

R

00590-54731-71

Rotor, Brake

403

3

1

R

00590-43431-71

Seal, Ring

402

17

2

R

00590-43375-71

Seal, Shaft

505

9

1

R

00590-43428-71

Seal, Shaft

402

16

1

R

00590-54098-71

Seal, Shaft

505

8

1

R

00590-54088-71

Sensor, Proximity

302

1

1

R

00590-54112-71

Sensor, Speed

505

36

1

Service Type R = Recommended Spare

00715-00155-15, 04 Nov 2015

1-7

Model 8BWS

General Information Recommended

List 1-R: Recommended (Sheet 2 of 2) SERVICE TYPE

PART NUMBER

DESCRIPTION

SERVICE GROUP

ITEM NO. QTY

R

00590-42422-71

Spring

306

6

1

R

00590-43290-71

Spring, Torsion

302

7

1

R

00590-55965-71

Switch, Horn

305

18

1

R

00590-55974-71

Switch, Horn

305

27

1

R

00590-43420-71

Tire, Drive (Lugged Rubber)

404

2

1

R

00590-43418-71

Tire, Drive (Non-Marking Rubber)

404

2

1

R

00590-43426-71

Tire, Drive (Smooth Black Rubber)

404

1

R

00590-43419-71

Tire, Drive (Traction Rubber)

404

2

1

R

00590-05341-71

Valve Assembly, Check

602

7

1

R

00590-52635-71

Valve, Flow Limit

605

3

1

R

00590-43292-71

Washer, Plastic

302

11

1

R

00590-05047-71

Wheel, Load, Red, 4x3 in.

708

7

2

Service Type R = Recommended Spare

1-8

00715-00155-15, 04 Nov 2015

SECTION 2 Finish & Accessories Major Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 Windshield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6 Finish Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8 UL Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11 Truck Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13

00715-00155-15, 04 Nov 2015

2-1

Model 8BWS

Finish & Accessories Major Assemblies

Major Assemblies Figure 2-1: Major Assemblies

2-2

00715-00155-15, 04 Nov 2015

Finish & Accessories Major Assemblies

Model 8BWS

List 2-1: Major Assemblies FIGURE 2-1 ITEM NO.

QTY

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Major Assemblies 1

Ref.

Frame and Covers (See Section2)

C

2

Ref.

Control Handle (See Section 3)

C

3

Ref.

Drive and Brake (See Section 4)

C

4

Ref.

Electrical (See Section 5)

C

5

Ref.

Hydraulic (See Section 6)

C

6

Ref.

Mast (See Section 7)

C

Service Type C = Critical Part

00715-00155-15, 04 Nov 2015

2-3

Model 8BWS

Finish & Accessories Covers

Covers Figure 2-2: Covers

2-4

00715-00155-15, 04 Nov 2015

Finish & Accessories Covers

Model 8BWS

List 2-2: Covers FIGURE 2-2 ITEM NO.

QTY

PART NUMBER

1

1

00590-53164-71

Cover, Grille

2

1

00590-53165-71

Cover, Lower, Orange

3

1

00590-55982-71

Cover, Upper, Orange

4

1

00590-53172-71

Cover, Console, Key

1

00590-53173-71

Cover, Console, Rocker

DESCRIPTION

SERVICE USED TYPE ON

Covers

00715-00155-15, 04 Nov 2015

2-5

Model 8BWS

Finish & Accessories Windshield

Windshield Figure 2-3: Windshield

2-6

00715-00155-15, 04 Nov 2015

Finish & Accessories Windshield

Model 8BWS

List 2-3: Windshield FIGURE 2-3 ITEM NO.

QTY

PART NUMBER

1

1

00590-42397-71

Windshield

AG

1

00590-42398-71

Windshield

BI

1

00590-42370-71

Windshield

C

1

00590-43012-71

Windshield

D

1

00590-42371-71

Windshield

E

1

00590-42372-71

Windshield

F

1

00590-42400-71

Windshield

H

1

00590-42399-71

Windshield

6

00590-48123-71

Screw

DESCRIPTION

SERVICE USED TYPE ON

Windshield

2

J H

A = 70.5/53 in. (1803/1350 mm) SM B = 82.5/65 in. (2108/1650 mm) SM C = 71.2/104.3 in. (1828/2650 mm) 2LFL D = 75.4/112.2 in. (1930/2850 mm) 2LFL E = 83.2/128 in. (2133/3250 mm) 2LFL F = 91.1/143.7 in. (2314/3650 mm) 2FL G = 71.2/104.3 in. (1828/2650 mm) 2FFL H = 75.4/112.2 in. (1930/2850 mm) 2FFL I = 83.2/128 in. (2133/3250 mm) 2FFL J = 91.1/143.7 in. (2314/3650 mm) 2FFL Service Type H = Hardware

00715-00155-15, 04 Nov 2015

2-7

Model 8BWS

Finish & Accessories Finish Instructions

Finish Instructions Figure 2-4.a: Finish Instructions

2-8

00715-00155-15, 04 Nov 2015

Finish & Accessories Finish Instructions

Model 8BWS

Finish Instructions Figure 2-4.b: Finish Instructions

00715-00155-15, 04 Nov 2015

2-9

Model 8BWS

Finish & Accessories Finish Instructions

List 2-4: Finish Instructions FIGURE 2-4 ITEM NO.

QTY

PART NUMBER

3

1

00590-52545-71

Decal, Owner/Operator

6

1

00590-52556-71

Decal, No Riding

8

1

00590-47497-71

Decal, Emergency Disconnect

DESCRIPTION

SERVICE USED TYPE ON

Finish Instructions

9

1

00590-43331-71

Decal, Steam Clean

10

1

00590-52543-71

Decal, Warning

11

1

Ref.

Specification Tag

12

1

00590-47618-71

Decal, No Battery

13

2

00590-40452-71

Decal, Warning

14

4

00590-04497-71

Decal, Toyota

15

1

00590-51098-71

Decal, Click to Creep

16

2

00590-03923-71

Nut

17

1

00590-43569-71

Plate, Battery Disconnect

19

2

00590-48392-71

Decal, AC Powered

20

2

00590-43563-71

Screw

21

2

00590-41310-71

Decal, Warning

22

2

00590-41311-71

Decal, Warning, Hand

C

H

Service Type C = Critical Part Service Type H = Hardware

2-10

00715-00155-15, 04 Nov 2015

Finish & Accessories UL Decals

Model 8BWS

UL Decals Figure 2-5: UL Decals

00715-00155-15, 04 Nov 2015

2-11

Model 8BWS

Finish & Accessories UL Decals

List 2-5: UL Decals FIGURE 2-5 ITEM NO.

QTY

PART NUMBER

2

2

00590-44371-71

Decal, EE

3

4

00590-05115-71

Tack, Metal

4

1

Ref.

Specification Tag

5

1

00590-47465-71

Decal, E

DESCRIPTION

SERVICE USED TYPE ON

UL Decals

C

Service Type C = Critical Part

2-12

00715-00155-15, 04 Nov 2015

Finish & Accessories Truck Frame Assembly

Model 8BWS

Truck Frame Assembly Figure 2-6: Truck Frame Assembly

00715-00155-15, 04 Nov 2015

2-13

Model 8BWS

Finish & Accessories Truck Frame Assembly

List 2-6: Truck Frame Assembly FIGURE 2-6 ITEM NO.

QTY

2

1

Ref.

Outrigger Installation (See 707)

C

3

8

00590-46859-71

Screw

H

4

2

00590-46838-71

Plate

5

6

00590-53128-71

Screw, Flange Head, Hex

H

6

6

00590-52095-71

Nut, Flanged

H

7

1

Ref.

Tractor Weldment

C

8

1

00590-54738-71

Bumper Weldment, Without Rubber Skirt

1

00590-54736-71

Bumper Weldment, With Rubber Skirt

1

00590-53178-71

Plate Weldment, Side, R.H., 6.8 in. Battery Compartment

1

00590-53177-71

Plate Weldment, Side, R.H., 7.8 in. Battery Compartment

1

00590-53176-71

Plate Weldment, Side, R.H., 9.0 in. Battery Compartment

1

00590-53181-71

Plate Weldment, Side, L.H., 6.8 in. Battery Compartment

1

00590-53180-71

Plate Weldment, Side, L.H., 7.8 in. Battery Compartment

PART NUMBER

SERVICE USED TYPE ON

DESCRIPTION Truck Frame Assembly

9

10

1

00590-53179-71

Plate Weldment, Side, L.H., 9.0 in. Battery Compartment

11

2

00590-53083-71

Spring, Flat

12

2

00590-53130-71

Screw, Flange Head, Hex

H

Service Type C = Critical Part Service Type H = Hardware

2-14

00715-00155-15, 04 Nov 2015

SECTION 3 Steering & Controls Handle Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Handle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 Handle Tiller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7 Handle Head Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9 Control Head Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11 Thumb Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13

00715-00155-15, 04 Nov 2015

3-1

Model 8BWS

Steering & Controls Handle Installation

Handle Installation Figure 3-1: Handle Installation

3-2

00715-00155-15, 04 Nov 2015

Steering & Controls Handle Installation

Model 8BWS

List 3-1: Handle Installation FIGURE 3-1 ITEM NO.

QTY

PART NUMBER

2

1

00590-43285-71

Screw

H

3

2

00590-43310-71

Screw

H

4

2

00590-43283-71

Screw

H

5

1

Ref.

Handle Assembly (See 302)

C

6

1

00590-54668-71

Bumper, Stop

7

1

00590-53080-71

Grommet

DESCRIPTION

SERVICE USED TYPE ON

Handle Installation

Service Type C = Critical Part Service Type H = Hardware

00715-00155-15, 04 Nov 2015

3-3

Model 8BWS

Steering & Controls Handle Assembly

Handle Assembly Figure 3-2.a: Handle Assembly

3-4

00715-00155-15, 04 Nov 2015

Steering & Controls Handle Assembly

Model 8BWS

Handle Assembly Figure 3-2.b: Handle Assembly

00715-00155-15, 04 Nov 2015

3-5

Model 8BWS

Steering & Controls Handle Assembly

List 3-2: Handle Assembly FIGURE 3-2 ITEM NO.

QTY

PART NUMBER

1

1

00590-53062-71

Sensor Assembly, Proximity

1

00590-54088-71

Sensor, Proximity

1

00590-53878-71

Bracket

DESCRIPTION

SERVICE USED TYPE ON

Handle Assembly R

2

00590-52402-71

Screw

2

1

00590-53070-71

Cap, Stem, Machined

H

3

1

00590-53078-71

Pin, Pivot Handle

4

1

Ref.

Handle Assembly, Tiller

C

5

2

00590-43288-71

Washer

H

6

1

00590-03913-71

Screw, Set

H

7

1

00590-43290-71

Spring, Torsion

R

8

2

00590-43300-71

Bearing

R

9

1

00590-43280-71

Sleeve, Spring

10

1

00590-43481-71

Clamp, Wire

11

1

00590-43292-71

Washer, Plastic

R

12

3

00590-53230-71

Screw, Button Head

H

13

1

00590-00811-71

Strap

Service Type R = Recommended Spare Service Type C = Critical Part Service Type H = Hardware

3-6

00715-00155-15, 04 Nov 2015

Steering & Controls Handle Tiller Assembly

Model 8BWS

Handle Tiller Assembly Figure 3-3: Handle Tiller Assembly

00715-00155-15, 04 Nov 2015

3-7

Model 8BWS

Steering & Controls Handle Tiller Assembly

List 3-3: Handle Tiller Assembly FIGURE 3-3 ITEM NO.

QTY

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Handle Tiller Assembly 00590-55936-71

Handle Assembly With Keypad

00590-55937-71

Handle Assembly Without Keypad

1

4

00590-53758-71

Screw

2

1

00590-55940-71

Handle Head Assembly

3

1

00590-56004-71

Harness Assembly

4

1

00590-53154-71

Tiller

5

1

00590-42457-71

Cover

6

1

00590-55942-71

Plate, Backing, Upper

7

1

00590-55943-71

Plate, Lower

8

1

00590-43346-71

Relief, Strain

9

1

00590-55944-71

Pad, Key

H

1

00590-55945-71

Pad

10

2

00590-48198-71

Screw

H

11

2

00590-48199-71

Screw

H

12

1

00590-47506-71

Screw

H

Service Type H = Hardware

3-8

00715-00155-15, 04 Nov 2015

Steering & Controls Handle Head Assembly

Model 8BWS

Handle Head Assembly Figure 3-4: Handle Head Assembly

00715-00155-15, 04 Nov 2015

3-9

Model 8BWS

Steering & Controls Handle Head Assembly

List 3-4: Handle Head Assembly FIGURE 3-4 ITEM NO.

QTY

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Handle Head Assembly 00590-55940-71

Handle Head Assembly

1

1

00590-55950-71

Head Assembly, Control (See 305)

2

2

00590-42452-71

Plate, Blank

3

1

00590-55949-71

Gasket Handle (Not Shown)

C

Service Type C = Critical Part

3-10

00715-00155-15, 04 Nov 2015

Steering & Controls Control Head Assembly

Model 8BWS

Control Head Assembly Figure 3-5: Control Head Assembly

00715-00155-15, 04 Nov 2015

3-11

Model 8BWS

Steering & Controls Control Head Assembly

List 3-5: Control Head Assembly FIGURE 3-5 ITEM NO.

DESCRIPTION

SERVICE USED TYPE ON

QTY

PART NUMBER

1

00590-55950-71

Head Assembly, Control

C

1

1

00590-55951-71

Screw

H

2

1

00590-46794-71

Cover

3

1

00590-43360-71

Wheel Assembly, Thumb (See 306)

4

1

00590-55952-71

Button, Lift/Lower Assembly

5

1

00590-56003-71

Button, Analog Rocker

6

1

00590-55953-71

Button, Horn Right

7

1

00590-55954-71

Button, Horn Left

8

1

00590-55955-71

Card Assembly, VM

R

Control Head Assembly

9

1

00590-55956-71

Gasket, E Steer Handle

R

10

1

00590-55957-71

Card Assembly, Display

R

11

1

00590-55958-71

Housing, Handle Upper

12

1

00590-55959-71

Gasket, Display

13

1

00590-55960-71

Card Assembly, Flex Circuit

14

1

00590-55961-71

Housing, Inner Assembly

15

5

00590-55962-71

Screw

H

16

2

00590-55963-71

Screw

H

17

1

00590-55964-71

Window, Display

18

1

00590-55965-71

Switch, Horn

19

1

00590-55966-71

Cover, Display

20

1

00590-55967-71

Steering Arm Head

21

1

00590-55968-71

Clamp, Cable

22

2

00590-55969-71

Retainer

23

1

00590-55970-71

Screw

H

24

1

00590-55971-71

Screw

H

25

1

00590-55972-71

Screw

H

26

1

00590-52907-71

Screw

H

27

1

00590-55974-71

Switch, Horn

R

R

R

Service Type R = Recommended Spare Service Type C = Critical Part Service Type H = Hardware

3-12

00715-00155-15, 04 Nov 2015

Steering & Controls Thumb Wheel Assembly

Model 8BWS

Thumb Wheel Assembly Figure 3-6: Thumb Wheel Assembly

00715-00155-15, 04 Nov 2015

3-13

Model 8BWS

Steering & Controls Thumb Wheel Assembly

List 3-6: Thumb Wheel Assembly FIGURE 3-6 ITEM NO.

QTY

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Thumb Wheel Assembly 00590-43360-71

Wheel Assembly, Thumb

1

2

00590-42466-71

Screw

H

2

2

00590-42468-71

Washer

H

3

1

00590-43327-71

Rocker, Left

4

2

00590-42428-71

Bearing

5

2

00590-42426-71

Support

6

1

00590-42422-71

Spring

7

1

00590-42427-71

Arm

8

1

00590-42417-71

Stop Lug

9

1

00590-43333-71

Rocker, Right

10

1

00590-42425-71

Axle

R R

Service Type R = Recommended Spare Service Type H = Hardware

3-14

00715-00155-15, 04 Nov 2015

SECTION 4 Drive & Brake Transmission Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Gearbox Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Drive Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-2 4-4 4-6 4-8

00715-00155-15, 04 Nov 2015

4-1

Model 8BWS

Drive & Brake Transmission Installation

Transmission Installation Figure 4-1: Transmission Installation

4-2

00715-00155-15, 04 Nov 2015

Drive & Brake Transmission Installation

Model 8BWS

List 4-1: Transmission Installation FIGURE 4-1 ITEM NO.

QTY

PART NUMBER

1

1

00590-53101-71

Cap, Brake

3

10

00590-46792-71

Screw

4

1

00590-43988-71

Strap, Static

5

1

00590-53127-71

Screw, Flange Head, Hex

H

6

1

00590-51527-71

Screw, Flange Head, Hex

H

7

1

00590-52095-71

Nut, Flanged

H

8

1

00590-52898-71

Nut, Hex, Lock, M10

H

9

1

Ref.

Drive Unit and Motor Assembly (See 402 and 505)

C

10

1

00590-53092-71

Bracket, Static Strap

DESCRIPTION

SERVICE USED TYPE ON

Transmission Installation H

Service Type C = Critical Part Service Type H = Hardware

00715-00155-15, 04 Nov 2015

4-3

Model 8BWS

Drive & Brake Gearbox Assembly

Gearbox Assembly Figure 4-2: Gearbox Assembly

4-4

00715-00155-15, 04 Nov 2015

Drive & Brake Gearbox Assembly

Model 8BWS

List 4-2: Gearbox Assembly FIGURE 4-2 ITEM NO.

QTY

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Gearbox Assembly 00590-54090-71

Traction Motor and Gearbox Assembly

C C

1

1

Ref.

Housing (Not Available)

2

1

00590-54121-71

Cover

3

1

00590-43396-71

Shaft, Flange

4

1

00590-54120-71

Pinion

5

1

00590-54119-71

Shaft, Pinion

6

1

00590-54118-71

Gear

7

1

00590-54128-71

Gear

8

5

00590-43365-71

Stud, Wheel

9

1

00590-43430-71

Ring, Spacer

11

1

00590-54116-71

Bearing, Steer

13

1

00590-54115-71

Bearing, Ball

R

14

2

00590-43429-71

Bearing, Ball

R

15

1

00590-54113-71

Bearing, Ball

R

16

1

00590-43428-71

Seal, Shaft

R

17

2

00590-43431-71

Seal, Ring

R

18

1

00590-43434-71

Ring, Retaining

19

6

00590-54103-71

Screw, Hex Head

H

20

3

00590-54111-71

Screw, Socket Head

H

21

2

00590-54127-71

Screw, Socket Head

H

22

10

00590-54109-71

Screw, Socket Head

H

23

1

00590-43437-71

Plug, Fill/Level

24

1

00590-43432-71

Plug, Drain

25

1

00590-43427-71

Vent

26

10

00590-43334-71

Washer, Lock

27

1

00590-54108-71

Sleeve, Clamp

H

Service Type R = Recommended Spare Service Type C = Critical Part Service Type H = Hardware

00715-00155-15, 04 Nov 2015

4-5

Model 8BWS

Drive & Brake Brake Assembly

Brake Assembly Figure 4-3: Brake Assembly

4-6

00715-00155-15, 04 Nov 2015

Drive & Brake Brake Assembly

Model 8BWS

List 4-3: Brake Assembly FIGURE 4-3 ITEM NO.

QTY

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Brake Assembly 00590-54090-71

Traction Motor and Gearbox Assembly

1

1

NSS

Coil, Brake

2

1

00590-54728-71

Boot, Brake

3

1

00590-54731-71

Rotor, Brake

4

1

00590-54730-71

Hub, Brake

5

1

00590-54718-71

Ring

6

3

00590-54719-71

Screw

C

R

H

Service Type R = Recommended Spare Service Type C = Critical Part Service Type H = Hardware

00715-00155-15, 04 Nov 2015

4-7

Model 8BWS

Drive & Brake Drive Wheel Assembly

Drive Wheel Assembly Figure 4-4: Drive Wheel Assembly

4-8

00715-00155-15, 04 Nov 2015

Drive & Brake Drive Wheel Assembly

Model 8BWS

List 4-4: Drive Wheel Assembly FIGURE 4-4 ITEM NO.

QTY

PART NUMBER

1

1

00590-43409-71

Wheel Assembly, Drive (Smooth Black Rubber)

1

00590-43412-71

Wheel Assembly, Drive (Non-Marking Rubber)

1

00590-43413-71

Wheel Assembly, Drive (Traction Rubber)

1

00590-43414-71

Wheel Assembly, Drive (Lugged)

00590-43426-71

Tire, Drive (Smooth Black Rubber)

R

1

00590-43418-71

Tire, Drive (Non-Marking Rubber)

R

1

00590-43419-71

Tire, Drive (Traction Rubber)

R R

DESCRIPTION

SERVICE USED TYPE ON

Drive Wheel Assembly

2

1

00590-43420-71

Tire, Drive (Lugged Rubber)

3

1

00590-43421-71

Hub

4

5

00590-43422-71

Nut, Lug

H

Service Type R = Recommended Spare Service Type H = Hardware

00715-00155-15, 04 Nov 2015

4-9

TOYOTA

4-10

00715-00155-15, 04 Nov 2015

SECTION 5 Electrical Comp. & System Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 Contactor Panel, Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 Contactor Panel, Cold Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7 Contactor and Fuse Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10 Traction Motor Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12 Battery Pack Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15

00715-00155-15, 04 Nov 2015

5-1

Model 8BWS

Electrical Comp. & System Electrical System

Electrical System Figure 5-1: Electrical System

5-2

00715-00155-15, 04 Nov 2015

Electrical Comp. & System Electrical System

Model 8BWS

List 5-1: Electrical System FIGURE 5-1 ITEM NO.

QTY

PART NUMBER

1

5

00590-00556-71

Strap

2

2

00590-03595-71

Washer

H

4

3

00590-41863-71

Bolt

H

5

2

00590-53228-71

Screw

H

6

1

00590-54737-71

Harness, Wiring (Not Shown)

7

1

00590-53122-71

Wire Assembly, Single, MP-(A1) to LPC-(-) (Not Shown)

8

1

00590-53123-71

Wire Assembly, Single, MP-D1 to TPA-B- (Not Shown)

DESCRIPTION

SERVICE USED TYPE ON

Electrical System

9

4

00590-52095-71

Nut, Flanged

H

10

1

Ref.

Contactor Panel, Standard (See 502)

C

11

1

00590-53076-71

Clamp

12

3

00590-53093-71

Washer

H

14

1

Ref.

Contactor Panel, Cold Storage (See 503)

C

Service Type C = Critical Part Service Type H = Hardware

00715-00155-15, 04 Nov 2015

5-3

Model 8BWS

Electrical Comp. & System Contactor Panel, Standard

Contactor Panel, Standard Figure 5-2.a: Contactor Panel, Standard

5-4

00715-00155-15, 04 Nov 2015

Electrical Comp. & System Contactor Panel, Standard

Model 8BWS

Contactor Panel, Standard Figure 5-2.b: Contactor Panel, Standard

00715-00155-15, 04 Nov 2015

5-5

Model 8BWS

Electrical Comp. & System Contactor Panel, Standard

List 5-2: Contactor Panel, Standard FIGURE 5-2 ITEM NO.

QTY

PART NUMBER

1

2

00590-05283-71

Decal, Label

2

6

00590-00556-71

Strap

3

2

00590-02940-71

Washer, Flat

H

4

1

00590-54725-71

Washer, Flat, Brass

H

7

2

00590-41863-71

Bolt

H

8

1

00590-48916-71

Resistor

R

9

1

00590-40800-71

Connector, Battery, Gray

R

1

00590-40416-71

Connector, Battery, Red

R

1

00590-53117-71

Wire Assembly, Single, Battery +

DESCRIPTION

SERVICE USED TYPE ON

Contactor Panel, Standard

1

00590-53118-71

Wire Assembly, Single, Battery -

10

1

00590-53435-71

Horn Assembly

11

1

00590-49193-71

Resistor Assembly

12

1

00590-49199-71

Retainer, Resistor

13

1

00590-53039-71

Horn

16

1

00590-53121-71

Wire Assembly, Single

17

1

00590-54726-71

Screw, Flange Head, Hex

H

18

1

00590-53130-71

Screw, Flange Head, Hex

H

19

4

00590-52079-71

Screw, Flange Head, Hex

H

20

2

00590-53132-71

Screw, Flange Head, Hex

H

21

1

00590-52095-71

Nut, Flanged

H

22

1

00590-54680-71

Controller, Motor

C

23

1

Ref.

Contactor Assembly (See 504)

C

24

2

00590-53093-71

Washer

H

26

1

00590-54727-71

Fuse (400 Amp)

R

27

4

00590-03435-71

Nut

H

28

2

00590-02840-71

Washer, Lock

H

29

2

00590-47737-71

Insulator, Standoff

30

2

00590-05120-71

Terminal

32

1

00590-53124-71

Wire, Single Assembly

33

1

00590-54717-71

Fuse, Potted

R

A A

R

A

R

A = Optional Travel Alarm Service Type R = Recommended Spare Service Type C = Critical Part Service Type H = Hardware

5-6

00715-00155-15, 04 Nov 2015

Electrical Comp. & System Contactor Panel, Cold Storage

Model 8BWS

Contactor Panel, Cold Storage Figure 5-3.a: Contactor Panel, Cold Storage

00715-00155-15, 04 Nov 2015

5-7

Model 8BWS

Electrical Comp. & System Contactor Panel, Cold Storage

Contactor Panel, Cold Storage Figure 5-3.b: Contactor Panel, Cold Storage

5-8

00715-00155-15, 04 Nov 2015

Electrical Comp. & System Contactor Panel, Cold Storage

Model 8BWS

List 5-3: Contactor Panel, Cold Storage FIGURE 5-3 ITEM NO.

QTY

PART NUMBER

1

2

00590-05283-71

Decal, Label

2

1

00590-54729-71

Fuse (125 Amp)

3

6

00590-00556-71

Strap

4

1

00590-54725-71

Washer, Flat, Brass

H

7

2

00590-41863-71

Bolt

H

8

4

00590-53227-71

Screw

H

9

1

00590-48916-71

Resistor

R

10

1

00590-40800-71

Connector, Battery, Gray

R

1

00590-40416-71

Connector, Battery, Red

R

1

00590-53117-71

Wire Assembly, Single, Battery +

1

00590-53118-71

Wire Assembly, Single, Battery -

11

1

00590-53435-71

Horn Assembly

12

1

00590-49193-71

Resistor Assembly

13

1

00590-49199-71

Retainer, Resistor

14

1

00590-53039-71

Horn

17

1

00590-54682-71

Wire Assembly, Single

18

1

00590-52095-71

Nut, Flanged

DESCRIPTION

SERVICE USED TYPE ON

Contactor Panel, Cold Storage R

R

A A

R

A

H

1

00590-53125-71

Wire, Single Assembly

19

1

00590-53130-71

Screw, Flange Head, Hex

H

20

4

00590-52079-71

Screw, Flange Head, Hex

H

21

2

00590-53132-71

Screw, Flange Head, Hex

H

22

1

00590-54726-71

Screw, Flange Head, Hex

H

23

1

00590-54680-71

Controller, Motor

C

24

2

00590-53093-71

Washer

H

26

1

00590-53845-71

Contactor Assembly Main

C

27

1

00590-54681-71

Contactor Assembly Lift

C

28

1

00590-45998-71

Fuse (350 Amp)

R

29

1

00590-54727-71

Fuse (400 Amp)

R

30

2

00590-02940-71

Washer, Flat

H

31

4

00590-03435-71

Nut

H

32

2

00590-02840-71

Washer, Lock

H

33

2

00590-47737-71

Insulator, Standoff

34

2

00590-05120-71

Terminal

36

1

00590-54683-71

Wire Assembly, Single

A = Optional Travel Alarm Service Type R = Recommended Spare Service Type C = Critical Part Service Type H = Hardware

00715-00155-15, 04 Nov 2015

5-9

Model 8BWS

Electrical Comp. & System Contactor and Fuse Assembly

Contactor and Fuse Assembly Figure 5-4: Contactor and Fuse Assembly

5-10

00715-00155-15, 04 Nov 2015

Electrical Comp. & System Contactor and Fuse Assembly

Model 8BWS

List 5-4: Contactor and Fuse Assembly FIGURE 5-4 ITEM NO.

QTY

PART NUMBER

1

1

00590-45998-71

Fuse (350 Amp)

R

3

4

00590-53229-71

Screw

H

4

1

00590-54733-71

Fuse, Potted (350 Amp), EE

R

5

1

00590-53084-71

Bracket, Contactor

6

1

00590-53086-71

Contactor, Main

C

7

1

00590-53087-71

Contactor, Pump

C

8

4

00590-02979-71

Washer, Flat

H

DESCRIPTION

SERVICE USED TYPE ON

Contactor and Fuse Assembly

Service Type R = Recommended Spare Service Type C = Critical Part Service Type H = Hardware

00715-00155-15, 04 Nov 2015

5-11

Model 8BWS

Electrical Comp. & System Traction Motor Installation

Traction Motor Installation Figure 5-5: Traction Motor Installation

5-12

00715-00155-15, 04 Nov 2015

Electrical Comp. & System Traction Motor Installation

Model 8BWS

List 5-5: Traction Motor Installation (Sheet 1 of 2) FIGURE 5-5 ITEM NO.

QTY

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Traction Motor Installation 00590-54090-71

Traction Motor and Gearbox Assembly

C

1

1

00590-54092-71

Cover, Motor

2

1

00590-54102-71

Pinion, Speed Sensor

3

1

00590-54094-71

Cover, Speed Sensor

4

1

00590-54087-71

Rotor

5

1

Ref.

Stator (Not Available)

C

6

1

00590-43364-71

Bearing, Ball

R

7

1

00590-54097-71

Bearing, Ball

R

8

1

00590-54098-71

Seal, Shaft

R R

9

1

00590-43375-71

Seal, Shaft

10

1

00590-43366-71

Ring, Retaining

11

1

00590-43404-71

Ring, Retaining

12

1

00590-54099-71

Spacer

13

1

00590-54100-71

Screw, Hex Head

H

14

6

00590-54101-71

Screw, Socket Head

H

15

2

00590-54079-71

Screw, Socket Head

H

16

1

00590-54077-71

Screw, Socket Head

H

17

2

00590-54093-71

Screw

H

18

1

00590-54073-71

Pin, Threaded

19

1

00590-54074-71

Nut

H

20

3

00590-54075-71

Nut

H

21

1

00590-54076-71

Nut, Lock

H

22

6

00590-54086-71

Washer

H

23

1

00590-54078-71

Washer

H

24

3

00590-54071-71

Washer, Lock

H

25

2

00590-54080-71

Washer, Lock

H

26

1

00590-54081-71

Washer

H

27

1

00590-43394-71

Key

28

1

00590-46323-71

Strap

29

1

00590-54082-71

Grommet

30

1

00590-54083-71

Strip, Sealing

31

1

00590-54110-71

Plug

32

1

00590-54084-71

Wedgelocks

33

1

00590-54095-71

Plug

34

1

00590-54085-71

Wedgelocks

Service Type R = Recommended Spare Service Type C = Critical Part Service Type H = Hardware

00715-00155-15, 04 Nov 2015

5-13

Model 8BWS

Electrical Comp. & System Traction Motor Installation

List 5-5: Traction Motor Installation (Sheet 2 of 2) FIGURE 5-5 ITEM NO.

QTY

PART NUMBER

35

2

00590-54072-71

Connector

36

1

00590-54112-71

Sensor, Speed

37

1

00590-54126-71

Board, Terminal

38

1

00590-54117-71

Label, U

39

1

00590-54125-71

Label, V

40

1

00590-54124-71

Label, W

41

1

00590-54123-71

Sleeve, Insulating

DESCRIPTION

SERVICE USED TYPE ON R

Service Type R = Recommended Spare Service Type C = Critical Part Service Type H = Hardware

5-14

00715-00155-15, 04 Nov 2015

Electrical Comp. & System Battery Pack Assembly

Model 8BWS

Battery Pack Assembly Figure 5-6.a: Battery Pack Assembly

00715-00155-15, 04 Nov 2015

5-15

Model 8BWS

Electrical Comp. & System Battery Pack Assembly

Battery Pack Assembly Figure 5-6.b: Battery Pack Assembly

5-16

00715-00155-15, 04 Nov 2015

Electrical Comp. & System Battery Pack Assembly

Model 8BWS

Battery Pack Assembly Figure 5-6.c: Battery Pack Assembly

00715-00155-15, 04 Nov 2015

5-17

Model 8BWS

Electrical Comp. & System Battery Pack Assembly

Battery Pack Assembly Figure 5-6.d: Battery Pack Assembly

5-18

00715-00155-15, 04 Nov 2015

Electrical Comp. & System Battery Pack Assembly

Model 8BWS

List 5-6: Battery Pack Assembly (Sheet 1 of 2) FIGURE 5-6 ITEM NO.

QTY

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Battery Pack Assembly 00590-53195-71

Battery Pack Assembly, With No Battery

C

00590-53196-71

Battery Pack Assembly, With Wet Cell Battery

C

B

00590-53197-71

Battery Pack Assembly, With AGM Battery

C

C

3

8

00590-00112-71

Washer

H

4

8

00590-00812-71

Nut

H

5

4

00590-40422-71

Grommet, Rubber

6

2

00590-53138-71

Grommet, Rubber

7

2

00590-03756-71

Nut, Clip

8

6

00590-03847-71

Strap

9

4

00590-40409-71

Battery, Wet Cell

R

10

1

00590-40416-71

Connector, Battery, Red

R

11

1

00590-54739-71

Cable Assembly, B-

12

1

00590-54732-71

Cable Assembly, B+

15

8

00590-40425-71

Boot

16

11

00590-43449-71

Screw

H

17

3

00590-47614-71

Screw

H

18

2

00590-05185-71

Screw, Flange Head, Thread Forming

H

19

2

00590-40014-71

Screw

H

20

5

00590-03923-71

Nut

H

21

1

00590-43546-71

Cable Assembly (660 Millimeter)

22

1

00590-43545-71

Cable Assembly (790 Millimeter)

24

2

00590-49582-71

Knob

25

1

00590-53160-71

Charger, Battery

26

1

00590-53065-71

Thermistor Assembly

27

1

00590-53066-71

Harness, Interface

28

4

00590-53069-71

Battery, AGM

29

1

00590-53182-71

Plate

30

1

00590-53183-71

Plate

31

2

00590-53184-71

Bar, Latch

32

4

00590-53185-71

Bracket, Battery

33

1

00590-53186-71

Bracket

34

1

00590-53193-71

Bracket Weldment

A

C

R

A = No Battery B = With Wet Cell Battery C = With AGM Battery (Maintenance Free) Service Type R = Recommended Spare Service Type C = Critical Part Service Type H = Hardware

00715-00155-15, 04 Nov 2015

5-19

Model 8BWS

Electrical Comp. & System Battery Pack Assembly

List 5-6: Battery Pack Assembly (Sheet 2 of 2) FIGURE 5-6 ITEM NO.

QTY

PART NUMBER

35

1

00590-53194-71

Bracket Weldment

36

2

00590-53198-71

Spring, Compression

37

2

00590-53099-71

Knob

38

1

00590-53908-71

Cord, Power, 2 Meter (Not Shown)

DESCRIPTION

SERVICE USED TYPE ON

1

00590-53880-71

Cord, Power, 3 Meter (Not Shown)

40

1

00590-54734-71

Bracket, Cord Assembly

47

1

005905409171

Decal, Warning

51

1

00590-53450-71

Decal, Instructions

52

1

00590-53498-71

Decal, Specification

B

1

00590-53499-71

Decal, Specification

B C

1

00590-53500-71

Decal, Specification

53

1

00590-55995-71

Decal, Hook

54

1

00590-55996-71

Decal, Do Not Lift

A = No Battery B = With Wet Cell Battery C = With AGM Battery (Maintenance Free) Service Type R = Recommended Spare Service Type C = Critical Part Service Type H = Hardware

5-20

00715-00155-15, 04 Nov 2015

SECTION 6 Hydraulic Components Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 Hydraulic Power Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4 Lift Cylinder Assembly (SM Mast) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6 Lift Cylinder Assembly (STN Mast) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8 Lift Cylinder Assembly (STF Mast) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10

00715-00155-15, 04 Nov 2015

6-1

Model 8BWS

Hydraulic Components Hydraulic System

Hydraulic System Figure 6-1: Hydraulic System

6-2

00715-00155-15, 04 Nov 2015

Hydraulic Components Hydraulic System

Model 8BWS

List 6-1: Hydraulic System FIGURE 6-1 ITEM NO.

QTY

PART NUMBER

1

3

00590-40974-71

Clamp

2

1

00590-46816-71

Hose

3

2

00590-46861-71

Screw

4

1

00590-46904-71

Band, Cover, EE

5

1

00590-47750-71

Decal, Cold Storage Oil

7

2

00590-52390-71

Screw

H

8

2

00590-53129-71

Screw, Hex Head, Flange

H H

DESCRIPTION

SERVICE USED TYPE ON

Hydraulic System

H

9

2

00590-52391-71

Nut

10

1

00590-53077-71

Bracket, Harness

11

1

00590-53091-71

Power Unit, Hydraulic (See 602)

C

12

1

00590-53131-71

Screw

H

Service Type C = Critical Part Service Type H = Hardware

00715-00155-15, 04 Nov 2015

6-3

Model 8BWS

Hydraulic Components Hydraulic Power Unit

Hydraulic Power Unit Figure 6-2: Hydraulic Power Unit

6-4

00715-00155-15, 04 Nov 2015

Hydraulic Components Hydraulic Power Unit

Model 8BWS

List 6-2: Hydraulic Power Unit FIGURE 6-2 ITEM NO.

QTY

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Hydraulic Power Unit 00590-53091-71

Power Unit, Hydraulic

C

1

1

00590-46829-71

Coupling

2

1

00590-46827-71

Kit, Relief Valve

R

3

1

00590-46887-71

Motor, DC, 24 Volt

C

4

1

00590-53835-71

Valve, Proportional

5

1

00590-53900-71

Valve, Cartridge, 2 Position, 2 way

6

1

00590-04559-71

Coil, DC (24V)

R

7

1

00590-05341-71

Valve Assembly, Check

R

8

1

00590-50139-71

Plug, Breather

9

1

00590-46809-71

Kit, Pump

10

1

00590-46817-71

Kit, Tube

11

1

00590-53190-71

Fitting

12

1

00590-53191-71

Reservoir Kit

13

1

00590-46886-71

Kit, Brush

C

R

Service Type R = Recommended Spare Service Type C = Critical Part

00715-00155-15, 04 Nov 2015

6-5

Model 8BWS

Hydraulic Components Lift Cylinder Assembly (SM Mast)

Lift Cylinder Assembly (SM Mast) Figure 6-3: Lift Cylinder Assembly (SM Mast)

6-6

00715-00155-15, 04 Nov 2015

Hydraulic Components Lift Cylinder Assembly (SM Mast)

Model 8BWS

List 6-3: Lift Cylinder Assembly (SM Mast) FIGURE 6-3 ITEM NO.

QTY

PART NUMBER

1

1

00590-42392-71

Cylinder Assembly, Lift

A B

DESCRIPTION

SERVICE USED TYPE ON

Lift Cylinder Assembly (SM Mast) 1

00590-42393-71

Cylinder Assembly, Lift

2

1

00590-42567-71

Bleeder

3

1

00590-52635-71

Valve, Flow Limit

R

4

1

00590-42395-71

Kit, Seal

R

A = 71/53 in. Mast S20SM B = 83/65 in. Mast S20SM Service Type R = Recommended Spare

00715-00155-15, 04 Nov 2015

6-7

Model 8BWS

Hydraulic Components Lift Cylinder Assembly (STN Mast)

Lift Cylinder Assembly (STN Mast) Figure 6-4: Lift Cylinder Assembly (STN Mast)

6-8

00715-00155-15, 04 Nov 2015

Hydraulic Components Lift Cylinder Assembly (STN Mast)

Model 8BWS

List 6-4: Lift Cylinder Assembly (STN Mast) FIGURE 6-4 ITEM NO.

QTY

PART NUMBER

1

1

00590-51419-71

Cylinder Assembly, Lift

1

00590-51422-71

Cylinder Assembly, Lift

B

1

00590-51420-71

Cylinder Assembly, Lift

C

1

00590-51421-71

Cylinder Assembly, Lift

D

1

00590-53137-71

Cylinder Assembly, Lift

E

2

1

00590-53042-71

Breather

3

1

00590-52635-71

Valve, Flow Limit

R

4

1

00590-42325-71

Kit, Seal

R

DESCRIPTION

SERVICE USED TYPE ON

Lift Cylinder Assembly (STN Mast) A

A = STN Mast, 72/104 in.

B = STN Mast, 76/112 in.

C = STN Mast, 84/128 in.

D = STN Mast, 91/143 in.

E = STN Mast, 71/72 in.

Service Type R = Recommended Spare

00715-00155-15, 04 Nov 2015

6-9

Model 8BWS

Hydraulic Components Lift Cylinder Assembly (STF Mast)

Lift Cylinder Assembly (STF Mast) Figure 6-5: Lift Cylinder Assembly (STF Mast)

6-10

00715-00155-15, 04 Nov 2015

Hydraulic Components Lift Cylinder Assembly (STF Mast)

Model 8BWS

List 6-5: Lift Cylinder Assembly (STF Mast) FIGURE 6-5 ITEM NO.

QTY

PART NUMBER

1

1

00590-42392-71

Cylinder Assembly, Lift

A

1

00590-42393-71

Cylinder Assembly, Lift

C

1

00590-43039-71

Cylinder Assembly, Lift

B D

DESCRIPTION

SERVICE USED TYPE ON

Lift Cylinder Assembly (STF Mast)

1

00590-42394-71

Cylinder Assembly, Lift

2

1

00590-42567-71

Bleeder

3

1

00590-52635-71

Valve, Flow Limit

R

4

1

00590-42395-71

Kit, Seal

R

A = 72/104 in. Mast S20TF B = 76/112 in. Mast S20TF C = 84/128 in. Mast S20TF D = 91/143 in. Mast S20TF Service Type R = Recommended Spare

00715-00155-15, 04 Nov 2015

6-11

TOYOTA

6-12

00715-00155-15, 04 Nov 2015

SECTION 7 Mast Mast Installation, SM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 Lift Cylinder Installation, SM Mast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4 Mast Installation, STN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6 Mast Assembly, STN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8 Mast Installation, STF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12 Mast Assembly, STF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-15 Outrigger Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-19 Load Wheel Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-21 Fork Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-23

00715-00155-15, 04 Nov 2015

7-1

Model 8BWS

Mast Mast Installation, SM

Mast Installation, SM Figure 7-1: Mast Installation, SM

7-2

00715-00155-15, 04 Nov 2015

Mast Mast Installation, SM

Model 8BWS

List 7-1: Mast Installation, SM FIGURE 7-1 ITEM NO.

QTY

1

1

Ref.

Lift Cylinder Installation (See 702)

2

1

00590-50208-71

Carriage Weldment

3

4

00590-43099-71

Bearing

R

4

4

00590-53035-71

Screw

H

6

4

00590-48125-71

Ring, Retaining

H

7

2

00590-03671-71

Pin, Cotter

8

1

00590-42315-71

Pin Kit

9

4

00590-03426-71

Screw

10

1

00590-42397-71

Windshield

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Mast Installation, SM C

H A

1

00590-42398-71

Windshield

11

6

00590-48123-71

Screw

H

B

12

4

00590-02969-71

Washer, Flat

H

13

4

00590-05150-71

Washer, Flat

H

14

4

00590-41360-71

Screw

H

16

2

00590-53029-71

Bracket, Block

17

6

00590-53032-71

Shim, Spacer

18

6

00590-53031-71

Shim, Spacer

19

4

00590-53028-71

Roller, Cam

21

4

00590-49167-71

Screw

H

22

4

00590-00030-71

Nut

H

A = 70.5/53.1in. Mast B = 82.5/65.0 in. Mast Service Type R = Recommended Spare Service Type C = Critical Part Service Type H = Hardware

00715-00155-15, 04 Nov 2015

7-3

Model 8BWS

Mast Lift Cylinder Installation, SM Mast

Lift Cylinder Installation, SM Mast Figure 7-2: Lift Cylinder Installation, SM Mast

7-4

00715-00155-15, 04 Nov 2015

Mast Lift Cylinder Installation, SM Mast

Model 8BWS

List 7-2: Lift Cylinder Installation, SM Mast FIGURE 7-2 ITEM NO.

QTY

PART NUMBER

1

1

00590-50935-71

Main Frame Weldment

1

00590-52578-71

Main Frame Weldment

B

1

00590-42392-71

Cylinder Assembly, Lift (See 605)

A

1

00590-42393-71

Cylinder Assembly, Lift (See 605)

B

1

00590-48093-71

Chain, Lift, Cut

A B

DESCRIPTION

SERVICE USED TYPE ON

Lift Cylinder Installation, SM Mast

2 3

A

1

00590-48095-71

Chain, Lift, Cut

4

2

00590-03671-71

Pin, Cotter

5

1

00590-48130-71

Pin, Cotter

H

6

6

00590-02960-71

Screw, Thread Forming

H

7

1

00590-45214-71

Nut, Hex

H

8

2

00590-02940-71

Washer, Flat

H H

9

1

00590-48129-71

Nut, Jam

10

1

00590-42314-71

Anchor, Chain

11

1

00590-42315-71

Pin Kit

12

1

00590-47059-71

Pulley, Sheave

13

1

00590-48098-71

Washer

H

14

2

00590-48099-71

Screw

H

15

1

00590-48100-71

Fitting, Straight

16

1

00590-48114-71

Pin

17

1

00590-48115-71

Plate

18

1

00590-42660-71

Plate

19

1

00590-48117-71

Bracket, Cylinder

20

1

00590-50209-71

Bracket Weldment

21

1

00590-50210-71

Bracket Weldment

A = 53 in. Elevated Height B = 65 in. Elevated Height Service Type H = Hardware

00715-00155-15, 04 Nov 2015

7-5

Model 8BWS

Mast Mast Installation, STN

Mast Installation, STN Figure 7-3: Mast Installation, STN

7-6

00715-00155-15, 04 Nov 2015

Mast Mast Installation, STN

Model 8BWS

List 7-3: Mast Installation, STN FIGURE 7-3 ITEM NO.

QTY

1

1

Ref.

Mast Assembly, STN (See 704)

C

2

4

00590-02969-71

Washer, Flat

H

3

4

00590-03426-71

Screw

H

4

6

00590-48123-71

Screw

H

5

4

00590-48125-71

Ring, Retaining

H

6

4

00590-05150-71

Washer, Flat

H

7

1

00590-42370-71

Windshield

1

00590-43012-71

Windshield

B

1

00590-42371-71

Windshield

C

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Mast Installation, STN

A

1

00590-42372-71

Windshield

8

4

00590-43099-71

Bearing

R H

9

4

00590-41360-71

Screw

11

4

00590-48110-71

Shaft

12

1

00590-50206-71

Carriage

14

4

00590-49044-71

Washer, Spring

15

1

00590-42315-71

Pin Kit

16

2

00590-03671-71

Pin, Cotter

D

H

A = 71/104 in.

B = 75/112 in.

C = 83/128 in.

D = 91/143 in.

Service Type R = Recommended Spare Service Type C = Critical Part Service Type H = Hardware

00715-00155-15, 04 Nov 2015

7-7

Model 8BWS

Mast Mast Assembly, STN

Mast Assembly, STN Figure 7-4.a: Mast Assembly, STN

7-8

00715-00155-15, 04 Nov 2015

Mast Mast Assembly, STN

Model 8BWS

Mast Assembly, STN Figure 7-4.b: Mast Assembly, STN

00715-00155-15, 04 Nov 2015

7-9

Model 8BWS

Mast Mast Assembly, STN

List 7-4: Mast Assembly, STN (Sheet 1 of 2) FIGURE 7-4 ITEM NO.

QTY

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Mast Assembly, STN 1

2

3

00590-53108-71

Main Frame Weldment

A

00590-52566-71

Main Frame Weldment

B

00590-51125-71

Main Frame Weldment

C

00590-53109-71

Main Frame Weldment

D

00590-52567-71

Telescopic Weldment

B

00590-51126-71

Telescopic Weldment

C

00590-53664-71

Telescopic Weldment

D

00590-51419-71

Cylinder Assembly, Lift

A

00590-51422-71

Cylinder Assembly, Lift

B

00590-51420-71

Cylinder Assembly, Lift

C

00590-51421-71

Cylinder Assembly, Lift

D

4

2

00590-03671-71

Pin, Cotter

5

1

00590-48130-71

Pin, Cotter

H

6

2

00590-03435-71

Nut

H

7

4

00590-02960-71

Screw, Thread Forming

H

8

2

00590-03435-71

Nut

H

9

1

00590-45214-71

Nut, Hex

H

10

2

00590-45932-71

Nut, Hex, Lock

H

11

4

00590-02940-71

Washer, Flat

H

12

4

00590-48125-71

Ring, Retaining

H

13

1

00590-48129-71

Nut, Jam

H

14

4

00590-03929-71

Nut

H

15

1

00590-42314-71

Anchor, Chain

16

1

00590-42315-71

Pin Kit

18

2

00590-42367-71

Bumper, Stop

19

4

00590-43099-71

Bearing

20

1

00590-47059-71

Pulley, Sheave

21

1

00590-48089-71

Chain, Lift, Cut (1619 mm)

C

A

1

00590-48090-71

Chain, Lift, Cut (1734 mm)

C

B

1

00590-48091-71

Chain, Lift, Cut (1924 mm)

C

C

1

00590-48092-71

Chain, Lift, Cut (2115 mm)

C

D

R

A = 104 in. Elevated Height B = 112 in. Elevated Height C = 128 in. Elevated Height D = 143 in. Elevated Height Service Type R = Recommended Spare Service Type C = Critical Part Service Type H = Hardware

7-10

00715-00155-15, 04 Nov 2015

Mast Mast Assembly, STN

Model 8BWS

List 7-4: Mast Assembly, STN (Sheet 2 of 2) FIGURE 7-4 ITEM NO.

QTY

PART NUMBER

22

2

00590-52823-71

Screw, Set

23

1

00590-48098-71

Washer

H

24

2

00590-48099-71

Screw

H

25

1

00590-48100-71

Fitting, Straight

26

1

00590-48104-71

Bracket

27

4

00590-48109-71

Screw, Set

28

4

00590-48110-71

Shaft

29

2

00590-48111-71

Plate

30

2

00590-42391-71

Plate

31

1

00590-48114-71

Pin

32

1

00590-48115-71

Plate

33

1

00590-42357-71

Bumper

34

1

00590-50209-71

Bracket Weldment

35

2

00590-49044-71

Washer, Spring

36

2

00590-50211-71

Bracket

DESCRIPTION

SERVICE USED TYPE ON

H

H

A = 104 in. Elevated Height B = 112 in. Elevated Height C = 128 in. Elevated Height D = 143 in. Elevated Height Service Type R = Recommended Spare Service Type C = Critical Part Service Type H = Hardware

00715-00155-15, 04 Nov 2015

7-11

Model 8BWS

Mast Mast Installation, STF

Mast Installation, STF Figure 7-5.a: Mast Installation, STF

7-12

00715-00155-15, 04 Nov 2015

Mast Mast Installation, STF

Model 8BWS

Mast Installation, STF Figure 7-5.b: Mast Installation, STF

00715-00155-15, 04 Nov 2015

7-13

Model 8BWS

Mast Mast Installation, STF

List 7-5: Mast Installation, STF FIGURE 7-5 ITEM NO.

QTY

1

1

Ref.

Mast Assembly (See 706)

2

1

00590-50207-71

Carriage

3

4

00590-03426-71

Screw

H

4

6

00590-48123-71

Screw

H

5

2

00590-03085-71

Screw

H

6

4

00590-02969-71

Washer, Flat

H

7

4

00590-48125-71

Ring, Retaining

H

8

4

00590-05150-71

Washer, Flat

H

9

1

00590-42397-71

Windshield

1

00590-42400-71

Windshield

B

1

00590-42398-71

Windshield

C D

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Mast Installation, STF C

A

1

00590-42399-71

Windshield

10

1

00590-53046-71

Bracket

11

4

00590-43099-71

Bearing

R

12

4

00590-41360-71

Screw

H

16

1

00590-42315-71

Pin Kit

17

2

00590-03671-71

Pin, Cotter

18

2

00590-53029-71

Bracket, Block

19

AR

00590-53031-71

Shim, Spacer

20

AR

00590-53032-71

Shim, Spacer

21

4

00590-53028-71

Roller, Cam

22

4

00590-53035-71

Screw

H

23

4

00590-49167-71

Screw

H

24

4

00590-00030-71

Nut

H

A = 104 in. Elevated Height B = 112 in. Elevated Height C = 128 in. Elevated Height D = 143 in. Elevated Height Service Type R = Recommended Spare Service Type C = Critical Part Service Type H = Hardware

7-14

00715-00155-15, 04 Nov 2015

Mast Mast Assembly, STF

Model 8BWS

Mast Assembly, STF Figure 7-6.a: Mast Assembly, STF

00715-00155-15, 04 Nov 2015

7-15

Model 8BWS

Mast Mast Assembly, STF

Mast Assembly, STF Figure 7-6.b: Mast Assembly, STF

7-16

00715-00155-15, 04 Nov 2015

Mast Mast Assembly, STF

Model 8BWS

List 7-6: Mast Assembly, STF (Sheet 1 of 2) FIGURE 7-6 ITEM NO.

QTY

PART NUMBER

1

1

00590-50935-71

Main Frame Weldment

1

00590-53110-71

Main Frame Weldment

B

1

00590-52578-71

Main Frame Weldment

C

1

00590-53111-71

Main Frame Weldment

D

1

00590-53112-71

Telescopic Weldment

A

1

00590-53113-71

Telescopic Weldment

B

1

00590-50233-71

Telescopic Weldment

C

1

00590-53114-71

Telescopic Weldment

D

2

00590-42392-71

Cylinder Assembly, Lift (See 605)

A

2

00590-43039-71

Cylinder Assembly, Lift (See 605)

B

2

00590-42393-71

Cylinder Assembly, Lift (See 605)

C

2

00590-42394-71

Cylinder Assembly, Lift (See 605)

D

2

00590-48093-71

Chain, Lift, Cut

A

2

00590-48094-71

Chain, Lift, Cut

B

2

00590-48095-71

Chain, Lift, Cut

C

2

00590-48096-71

Chain, Lift, Cut

D

1

00590-48105-71

Hose

A

1

00590-48106-71

Hose

B

1

00590-48107-71

Hose

C D

DESCRIPTION

SERVICE USED TYPE ON

Mast Assembly, STF

2

3

4

5

A

1

00590-48108-71

Hose

6

2

00590-44524-71

Spacer

7

6

00590-03671-71

Pin, Cotter

8

3

00590-48130-71

Pin, Cotter

H

9

1

00590-03085-71

Screw

H

10

10

00590-02960-71

Screw, Thread Forming

H

11

3

00590-45214-71

Nut, Hex

H

12

6

00590-02940-71

Washer, Flat

H

13

1

00590-48124-71

Ring, Retaining

H

14

4

00590-48125-71

Ring, Retaining

H

15

3

00590-48129-71

Nut, Jam

H

16

1

00590-40403-71

Clamp

17

4

00590-03929-71

Nut

H

A = 104 in. Elevated Height B = 112 in. Elevated Height C = 128 in. Elevated Height D = 143 in. Elevated Height Service Type R = Recommended Spare Service Type H = Hardware

00715-00155-15, 04 Nov 2015

7-17

Model 8BWS

Mast Mast Assembly, STF

List 7-6: Mast Assembly, STF (Sheet 2 of 2) FIGURE 7-6 ITEM NO.

QTY

PART NUMBER

18

2

00590-42314-71

Anchor, Chain

19

3

00590-42315-71

Pin Kit

20

1

00590-42359-71

Anchor, Chain

21

2

00590-42367-71

Bumper, Stop

22

4

00590-43099-71

Bearing

23

2

00590-47059-71

Pulley, Sheave

24

2

00590-48098-71

Washer

H

25

4

00590-48099-71

Screw

H

26

2

00590-48100-71

Fitting, Straight

27

1

00590-48101-71

Fitting, Tee

28

1

00590-48102-71

Pulley, Sheave

29

1

00590-48103-71

Plate

30

4

00590-48109-71

Screw, Set

31

4

00590-48110-71

Shaft

32

2

00590-48111-71

Plate

33

2

00590-42391-71

Plate

34

1

00590-48113-71

Plate

35

2

00590-48114-71

Pin

36

2

00590-48115-71

Plate

37

2

00590-50209-71

Bracket Weldment

38

2

00590-50210-71

Bracket Weldment

39

1

00590-50212-71

Bracket Weldment

40

4

00590-49044-71

Washer, Spring

41

2

00590-50211-71

Bracket

DESCRIPTION

SERVICE USED TYPE ON

R

H

H

A = 104 in. Elevated Height B = 112 in. Elevated Height C = 128 in. Elevated Height D = 143 in. Elevated Height Service Type R = Recommended Spare Service Type H = Hardware

7-18

00715-00155-15, 04 Nov 2015

Mast Outrigger Installation

Model 8BWS

Outrigger Installation Figure 7-7: Outrigger Installation

00715-00155-15, 04 Nov 2015

7-19

Model 8BWS

Mast Outrigger Installation

List 7-7: Outrigger Installation FIGURE 7-7 ITEM NO.

QTY

PART NUMBER

1

2

00590-46838-71

Plate

2

8

00590-46859-71

Screw

3

1

00590-48074-71

Baseleg Weldment, Left-Hand

4

1

00590-48075-71

Baseleg Weldment, Right-Hand

5

1

00590-48076-71

Bar, Sliding

6

2

00590-48119-71

Pin

7

1

00590-40158-71

Pin

DESCRIPTION

SERVICE USED TYPE ON

Outrigger Installation H

Service Type H = Hardware

7-20

00715-00155-15, 04 Nov 2015

Mast Load Wheel Installation

Model 8BWS

Load Wheel Installation Figure 7-8: Load Wheel Installation

00715-00155-15, 04 Nov 2015

7-21

Model 8BWS

Mast Load Wheel Installation

List 7-8: Load Wheel Installation FIGURE 7-8 ITEM NO.

QTY

PART NUMBER

1

2

00590-03672-71

Fitting, Grease

2

2

00590-41073-71

Axle, Standard

A

3

2

00590-41278-71

Axle, Corrosion & Freezer Package

B

4

2

00590-03913-71

Screw, Set

H

5

4

00590-41121-71

Washer, Thrust

H

6

4

00590-05128-71

Bearing

R

7

2

00590-05047-71

Wheel, Load, Red, 4x3 in.

R

DESCRIPTION

SERVICE USED TYPE ON

Load Wheel Installation

A = Standard B = Corrosion and Freezer Package Service Type R = Recommended Spare Service Type H = Hardware

7-22

00715-00155-15, 04 Nov 2015

Mast Fork Assembly

Model 8BWS

Fork Assembly Figure 7-9: Fork Assembly

00715-00155-15, 04 Nov 2015

7-23

Model 8BWS

Mast Fork Assembly

List 7-9: Fork Assembly FIGURE 7-9 ITEM NO.

QTY

PART NUMBER

1

1

00590-44815-71

Fork Assembly (30 in./760 mm) Flat Black

C

1

00590-41379-71

Fork Assembly (36 in./914 mm) Flat Black

C

1

00590-41510-71

Fork Assembly (42 in./1066 mm) Flat Black

C

1

00590-41498-71

Fork Assembly (48 in./1219 mm) Flat Black

C

1

00590-45059-71

Kit, Fork Pin

R

DESCRIPTION

SERVICE USED TYPE ON

Fork Assembly

2

Service Type R = Recommended Spare Service Type C = Critical Part

7-24

00715-00155-15, 04 Nov 2015

SECTION 8 Options & Kits Load Backrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2 Flashing Warning Light Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4 Bumper Skirt Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6

00715-00155-15, 04 Nov 2015

8-1

Model 8BWS

Options & Kits Load Backrest

Load Backrest Figure 8-1: Load Backrest

8-2

00715-00155-15, 04 Nov 2015

Options & Kits Load Backrest

Model 8BWS

List 8-1: Load Backrest FIGURE 8-1 ITEM NO.

QTY

PART NUMBER

1

1

00590-50254-71

DESCRIPTION

SERVICE USED TYPE ON

Load Backrest

00715-00155-15, 04 Nov 2015

Load Backrest, 40 in.

8-3

Model 8BWS

Options & Kits Flashing Warning Light Installation

Flashing Warning Light Installation Figure 8-2: Flashing Warning Light Installation

8-4

00715-00155-15, 04 Nov 2015

Options & Kits Flashing Warning Light Installation

Model 8BWS

List 8-2: Flashing Warning Light Installation FIGURE 8-2 ITEM NO.

QTY

PART NUMBER

1

AR

00590-48078-71

Harness, Flashing Light

2

1

00590-42646-71

Bracket

3

2

00590-03793-71

Screw

4

1

00590-52565-71

Light, Amber LED

5

2

00590-03914-71

Screw

6

AR

00590-03847-71

Strap

Ref.

Contactor Panel Assembly (See 502 or 503)

DESCRIPTION

SERVICE USED TYPE ON

Flashing Warning Light Installation

7

H H C

Service Type C = Critical Part Service Type H = Hardware

00715-00155-15, 04 Nov 2015

8-5

Model 8BWS

Options & Kits Bumper Skirt Assembly

Bumper Skirt Assembly Figure 8-3: Bumper Skirt Assembly

8-6

00715-00155-15, 04 Nov 2015

Options & Kits Bumper Skirt Assembly

Model 8BWS

List 8-3: Bumper Skirt Assembly FIGURE 8-3 ITEM NO.

QTY

PART NUMBER

DESCRIPTION

SERVICE USED TYPE ON

Bumper Skirt Assembly 1

Ref.

Bumper

C H

2

5

00590-54735-71

Screw

3

1

00590-54679-71

Plate, Backing

4

1

00590-54724-71

Skirt, Rubber

Service Type C = Critical Part Service Type H = Hardware

00715-00155-15, 04 Nov 2015

8-7

TOYOTA

8-8

00715-00155-15, 04 Nov 2015

Alphabetical Parts Index

Model 8BWS

APPENDIX A Alphabetical Parts Index Description

Part No.

Page

Description

Part No.

Page

Anchor, Chain Anchor, Chain Anchor, Chain Anchor, Chain Arm Axle Axle, Corrosion & Freezer Package Axle, Standard Band, Cover, EE Bar, Latch Bar, Sliding Baseleg Weldment, Left-Hand Baseleg Weldment, Right-Hand Battery Pack Assembly Battery Pack Assembly, With AGM Battery Battery Pack Assembly, With AGM Battery Battery Pack Assembly, With No Battery Battery Pack Assembly, With No Battery Battery Pack Assembly, With Wet Cell Battery Battery Pack Assembly, With Wet Cell Battery Battery, AGM Battery, AGM Battery, Wet Cell Battery, Wet Cell Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing, Ball Bearing, Ball Bearing, Ball Bearing, Ball Bearing, Ball Bearing, Ball Bearing, Ball Bearing, Ball Bearing, Ball Bearing, Ball Bearing, Steer Bleeder Bleeder Board, Terminal Bolt Bolt Bolt Bolt Boot

00590-42314-71 00590-42314-71 00590-42314-71 00590-42359-71 00590-42427-71 00590-42425-71 00590-41278-71 00590-41073-71 00590-46904-71 00590-53184-71 00590-48076-71 00590-48074-71 00590-48075-71 00590-53197-71

7-5 7-10 7-18 7-18 3-14 3-14 7-22 7-22 6-3 5-19 7-20 7-20 7-20 5-19 1-5

00590-53197-71

5-19

00590-53195-71

1-5

00590-53195-71

5-19

00590-53196-71

1-5

00590-53196-71

5-19

00590-54728-71 00590-53878-71 00590-53186-71 00590-48104-71 00590-50211-71 00590-53046-71 00590-50211-71 00590-42646-71 00590-53193-71 00590-53194-71 00590-50209-71 00590-50210-71 00590-50209-71 00590-50209-71 00590-50210-71 00590-50212-71 00590-53185-71 00590-53029-71 00590-53029-71 00590-53084-71 00590-54734-71 00590-48117-71 00590-53077-71 00590-53092-71

00590-53069-71 00590-53069-71 00590-40409-71 00590-40409-71 00590-05128-71 00590-42428-71 00590-43099-71 00590-43300-71 00590-43300-71 00590-42428-71 00590-43099-71 00590-43099-71 00590-43099-71 00590-43099-71 00590-43099-71 00590-05128-71 00590-43364-71 00590-43429-71 00590-54097-71 00590-54113-71 00590-54115-71 00590-54115-71 00590-43429-71 00590-54113-71 00590-43364-71 00590-54097-71 00590-54116-71 00590-42567-71 00590-42567-71 00590-54126-71 00590-41863-71 00590-41863-71 00590-41863-71 00590-41863-71 00590-40425-71

1-7 5-19 1-7 5-19 1-7 1-7 1-7 1-7 3-6 3-14 7-3 7-7 7-10 7-14 7-18 7-22 1-7 1-7 1-7 1-7 1-7 4-5 4-5 4-5 5-13 5-13 4-5 6-7 6-11 5-14 1-2 5-3 5-6 5-9 5-19

Boot, Brake Bracket Bracket Bracket Bracket Bracket Bracket Bracket Bracket Weldment Bracket Weldment Bracket Weldment Bracket Weldment Bracket Weldment Bracket Weldment Bracket Weldment Bracket Weldment Bracket, Battery Bracket, Block Bracket, Block Bracket, Contactor Bracket, Cord Assembly Bracket, Cylinder Bracket, Harness Bracket, Static Strap Brake Assembly Breather Bumper Bumper Skirt Assembly Bumper Weldment, With Rubber Skirt Bumper Weldment, Without Rubber Skirt Bumper, Stop Bumper, Stop Bumper, Stop Button, Analog Rocker Button, Horn Left Button, Horn Right Button, Lift/Lower Assembly Cable Assembly (660 Millimeter) Cable Assembly (790 Millimeter) Cable Assembly, B+ Cable Assembly, BCap, Brake Cap, Stem, Machined Card Assembly, Display Card Assembly, Display Card Assembly, Flex Circuit Card Assembly, VM Card Assembly, VM Carriage Carriage Carriage Weldment Chain, Lift, Cut Chain, Lift, Cut Chain, Lift, Cut Chain, Lift, Cut Chain, Lift, Cut Chain, Lift, Cut Chain, Lift, Cut (1619 mm) Chain, Lift, Cut (1619 mm)

00590-54736-71 00590-54738-71

4-7 3-6 5-19 7-11 7-11 7-14 7-18 8-5 5-19 5-20 7-5 7-5 7-11 7-18 7-18 7-18 5-19 7-3 7-14 5-11 5-20 7-5 6-3 4-3 4-7 6-9 7-11 8-7 2-14 2-14

00590-54668-71 00590-42367-71 00590-42367-71 00590-56003-71 00590-55954-71 00590-55953-71 00590-55952-71 00590-43546-71 00590-43545-71 00590-54732-71 00590-54739-71 00590-53101-71 00590-53070-71 00590-55957-71 00590-55957-71 00590-55960-71 00590-55955-71 00590-55955-71 00590-50206-71 00590-50207-71 00590-50208-71 00590-48093-71 00590-48095-71 00590-48093-71 00590-48094-71 00590-48095-71 00590-48096-71 00590-48089-71 00590-48089-71

3-3 7-10 7-18 3-12 3-12 3-12 3-12 5-19 5-19 5-19 5-19 4-3 3-6 1-7 3-12 3-12 1-7 3-12 7-7 7-14 7-3 7-5 7-5 7-17 7-17 7-17 7-17 1-5 7-10

00715-00155-15, 04 Nov 2015

00590-53042-71 00590-42357-71

A-1

Model 8BWS

Alphabetical Parts Index

Description

Part No.

Page

Description

Part No.

Page

Chain, Lift, Cut (1734 mm) Chain, Lift, Cut (1734 mm) Chain, Lift, Cut (1924 mm) Chain, Lift, Cut (1924 mm) Chain, Lift, Cut (2115 mm) Chain, Lift, Cut (2115 mm) Charger, Battery Charger, Battery Clamp Clamp Clamp Clamp, Cable Clamp, Wire Coil, Brake Coil, DC (24V) Coil, DC (24V) Connector Connector, Battery, Gray Connector, Battery, Gray Connector, Battery, Gray Connector, Battery, Red Connector, Battery, Red Connector, Battery, Red Connector, Battery, Red Contactor Assembly Lift Contactor Assembly Lift Contactor Assembly Main Contactor Assembly Main Contactor Panel, Cold Storage Contactor Panel, Standard Contactor and Fuse Assembly Contactor, Main Contactor, Main Contactor, Pump Contactor, Pump Control Head Assembly Controller, Motor Controller, Motor Controller, Motor Coupling Cover Cover Cover Cover, Console, Key Cover, Console, Rocker Cover, Display Cover, Grille Cover, Lower, Orange Cover, Motor Cover, Speed Sensor Cover, Upper, Orange Covers Cylinder Assembly, Lift Cylinder Assembly, Lift Cylinder Assembly, Lift Cylinder Assembly, Lift Cylinder Assembly, Lift Cylinder Assembly, Lift Cylinder Assembly, Lift Cylinder Assembly, Lift Cylinder Assembly, Lift

00590-48090-71 00590-48090-71 00590-48091-71 00590-48091-71 00590-48092-71 00590-48092-71 00590-53160-71 00590-53160-71 00590-53076-71 00590-40974-71 00590-40403-71 00590-55968-71 00590-43481-71 NSS 00590-04559-71 00590-04559-71 00590-54072-71 00590-40800-71 00590-40800-71 00590-40800-71 00590-40416-71 00590-40416-71 00590-40416-71 00590-40416-71 00590-54681-71 00590-54681-71 00590-53845-71 00590-53845-71

1-5 7-10 1-5 7-10 1-5 7-10 1-5 5-19 5-3 6-3 7-17 3-12 3-6 4-7 1-7 6-5 5-14 1-7 5-6 5-9 1-7 5-6 5-9 5-19 1-5 5-9 1-5 5-9 5-9 5-6 5-11 1-5 5-11 1-5 5-11 3-12 1-5 5-6 5-9 6-5 3-8 3-12 4-5 2-5 2-5 3-12 2-5 2-5 5-13 5-13 2-5 2-5 6-7 6-7 6-9 6-9 6-9 6-9 6-9 6-11 6-11

Cylinder Assembly, Lift Cylinder Assembly, Lift Cylinder Assembly, Lift Cylinder Assembly, Lift Cylinder Assembly, Lift Cylinder Assembly, Lift Decal, AC Powered Decal, Click to Creep Decal, Cold Storage Oil Decal, Do Not Lift Decal, E Decal, EE Decal, Emergency Disconnect Decal, Hook Decal, Instructions Decal, Label Decal, Label Decal, No Battery Decal, No Riding Decal, Owner/Operator Decal, Specification Decal, Specification Decal, Specification Decal, Steam Clean Decal, Toyota Decal, Warning Decal, Warning Decal, Warning Decal, Warning Decal, Warning, Hand Drive Wheel Assembly Electrical System Finish Instructions Fitting Fitting, Grease Fitting, Straight Fitting, Straight Fitting, Straight Fitting, Tee Flashing Warning Light Installation Fork Assembly Fork Assembly (30 in./760 mm) Flat Black Fork Assembly (30 in./760 mm) Flat Black Fork Assembly (36 in./914 mm) Flat Black Fork Assembly (36 in./914 mm) Flat Black Fork Assembly (42 in./1066 mm) Flat Black Fork Assembly (42 in./1066 mm) Flat Black Fork Assembly (48 in./1219 mm) Flat Black Fork Assembly (48 in./1219 mm) Flat Black Fuse (125 Amp) Fuse (125 Amp) Fuse (350 Amp) Fuse (350 Amp) Fuse (350 Amp) Fuse (400 Amp)

00590-43039-71 00590-42394-71 00590-51419-71 00590-51422-71 00590-51420-71 00590-51421-71 00590-48392-71 00590-51098-71 00590-47750-71 00590-55996-71 00590-47465-71 00590-44371-71 00590-47497-71 00590-55995-71 00590-53450-71 00590-05283-71 00590-05283-71 00590-47618-71 00590-52556-71 00590-52545-71 00590-53498-71 00590-53499-71 00590-53500-71 00590-43331-71 00590-04497-71 00590-52543-71 00590-40452-71 00590-41310-71 005905409171 00590-41311-71

00590-44815-71

6-11 6-11 7-10 7-10 7-10 7-10 2-10 2-10 6-3 5-20 2-12 2-12 2-10 5-20 5-20 5-6 5-9 2-10 2-10 2-10 5-20 5-20 5-20 2-10 2-10 2-10 2-10 2-10 5-20 2-10 4-9 5-3 2-10 6-5 7-22 7-5 7-11 7-18 7-18 8-5 7-24 1-5

00590-44815-71

7-24

00590-41379-71

1-5

00590-41379-71

7-24

00590-41510-71

1-5

00590-41510-71

7-24

00590-41498-71

1-5

00590-41498-71

7-24

00590-54729-71 00590-54729-71 00590-45998-71 00590-45998-71 00590-45998-71 00590-54727-71

1-7 5-9 1-7 5-9 5-11 1-7

A-2

00590-53086-71 00590-53086-71 00590-53087-71 00590-53087-71 00590-54680-71 00590-54680-71 00590-54680-71 00590-46829-71 00590-42457-71 00590-46794-71 00590-54121-71 00590-53172-71 00590-53173-71 00590-55966-71 00590-53164-71 00590-53165-71 00590-54092-71 00590-54094-71 00590-55982-71 00590-42392-71 00590-42393-71 00590-51419-71 00590-51422-71 00590-51420-71 00590-51421-71 00590-53137-71 00590-42392-71 00590-42393-71

00590-53190-71 00590-03672-71 00590-48100-71 00590-48100-71 00590-48100-71 00590-48101-71

00715-00155-15, 04 Nov 2015

Alphabetical Parts Index

Model 8BWS

Description

Part No.

Page

Description

Part No.

Page

Fuse (400 Amp) Fuse (400 Amp) Fuse, Potted Fuse, Potted Fuse, Potted (350 Amp), EE Fuse, Potted (350 Amp), EE Gasket, Display Gasket, Display Gasket, E Steer Handle Gasket, E Steer Handle Gear Gear Gearbox Assembly Grommet Grommet Grommet, Rubber Grommet, Rubber Handle Assembly Handle Assembly With Keypad Handle Assembly Without Keypad Handle Head Assembly Handle Head Assembly Handle Head Assembly Handle Installation Handle Tiller Assembly Harness Assembly Harness, Flashing Light Harness, Interface Head Assembly, Control Head Assembly, Control Horn Horn Horn Horn Assembly Horn Assembly Hose Hose Hose Hose Hose Housing, Handle Upper Housing, Inner Assembly Hub Hub, Brake Hydraulic Power Unit Hydraulic System Insulator, Standoff Insulator, Standoff Key Kit, Brush Kit, Brush Kit, Fork Pin Kit, Fork Pin Kit, Pump Kit, Pump Kit, Relief Valve Kit, Relief Valve Kit, Seal Kit, Seal Kit, Seal Kit, Seal

00590-54727-71 00590-54727-71 00590-54717-71 00590-54717-71 00590-54733-71 00590-54733-71 00590-55959-71 00590-55959-71 00590-55956-71 00590-55956-71 00590-54118-71 00590-54128-71

5-6 5-9 1-7 5-6 1-7 5-11 1-7 3-12 1-7 3-12 4-5 4-5 4-5 3-3 5-13 5-19 5-19 3-6 3-8 3-8 3-8 3-10 3-10 3-3 3-8 3-8 8-5 5-19 1-5 3-12 1-7 5-6 5-9 5-6 5-9 6-3 7-17 7-17 7-17 7-17 3-12 3-12 4-9 4-7 6-5 6-3 5-6 5-9 5-13 1-7 6-5 1-7 7-24 1-5 6-5 1-7 6-5 1-7 1-7 6-7 6-9

Kit, Seal Kit, Tube Knob Knob Label, U Label, V Label, W Lift Cylinder Assembly (SM Mast) Lift Cylinder Assembly (STF Mast) Lift Cylinder Assembly (STN Mast) Lift Cylinder Installation, SM Mast Light, Amber LED Load Backrest Load Backrest, 40 in.

Load Wheel Installation Main Frame Weldment Main Frame Weldment Main Frame Weldment Main Frame Weldment Main Frame Weldment Main Frame Weldment Main Frame Weldment Main Frame Weldment Main Frame Weldment Main Frame Weldment Major Assemblies Mast Assembly, STF Mast Assembly, STN Mast Installation, SM Mast Installation, STF Mast Installation, STN Motor, DC, 24 Volt Motor, DC, 24 Volt Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut, Clip Nut, Flanged Nut, Flanged Nut, Flanged Nut, Flanged Nut, Flanged

00590-42395-71 00590-46817-71 00590-49582-71 00590-53099-71 00590-54117-71 00590-54125-71 00590-54124-71

6-11 6-5 5-19 5-20 5-14 5-14 5-14 6-7 6-11 6-9 7-5 8-5 8-3 8-3 7-22 7-5 7-5 7-10 7-10 7-10 7-10 7-17 7-17 7-17 7-17 2-3 7-17 7-10 7-3 7-14 7-7 1-6 6-5 1-2 1-2 1-2 1-2 1-2 1-2 1-2 1-2 2-10 5-6 5-9 5-13 5-13 5-19 5-19 6-3 7-3 7-10 7-10 7-10 7-14 7-17 5-19 1-2 2-14 4-3 5-3 5-6

00715-00155-15, 04 Nov 2015

00590-53080-71 00590-54082-71 00590-40422-71 00590-53138-71 00590-55936-71 00590-55937-71 00590-55940-71 00590-55940-71

00590-56004-71 00590-48078-71 00590-53066-71 00590-55950-71 00590-55950-71 00590-53039-71 00590-53039-71 00590-53039-71 00590-53435-71 00590-53435-71 00590-46816-71 00590-48105-71 00590-48106-71 00590-48107-71 00590-48108-71 00590-55958-71 00590-55961-71 00590-43421-71 00590-54730-71

00590-47737-71 00590-47737-71 00590-43394-71 00590-46886-71 00590-46886-71 00590-45059-71 00590-45059-71 00590-46809-71 00590-46809-71 00590-46827-71 00590-46827-71 00590-42325-71 00590-42395-71 00590-42395-71 00590-42325-71

00590-52565-71 00590-50254-71 00590-50935-71 00590-52578-71 00590-53108-71 00590-52566-71 00590-51125-71 00590-53109-71 00590-50935-71 00590-53110-71 00590-52578-71 00590-53111-71

00590-46887-71 00590-46887-71 00590-00030-71 00590-00812-71 00590-03435-71 00590-03923-71 00590-03929-71 00590-52391-71 00590-54074-71 00590-54075-71 00590-03923-71 00590-03435-71 00590-03435-71 00590-54074-71 00590-54075-71 00590-00812-71 00590-03923-71 00590-52391-71 00590-00030-71 00590-03435-71 00590-03435-71 00590-03929-71 00590-00030-71 00590-03929-71 00590-03756-71 00590-52095-71 00590-52095-71 00590-52095-71 00590-52095-71 00590-52095-71

A-3

Model 8BWS

Alphabetical Parts Index

Description

Part No.

Page

Description

Part No.

Page

Nut, Flanged Nut, Hex Nut, Hex Nut, Hex Nut, Hex Nut, Hex, Lock Nut, Hex, Lock Nut, Hex, Lock, M10 Nut, Hex, Lock, M10 Nut, Jam Nut, Jam Nut, Jam Nut, Jam Nut, Lock Nut, Lock Nut, Lug Nut, Lug Outrigger Installation Pad Pad, Key Pin Pin Pin Pin Pin Pin Kit Pin Kit Pin Kit Pin Kit Pin Kit Pin Kit Pin, Cotter Pin, Cotter Pin, Cotter Pin, Cotter Pin, Cotter Pin, Cotter Pin, Cotter Pin, Cotter Pin, Cotter Pin, Cotter Pin, Pivot Handle Pin, Threaded Pinion Pinion, Speed Sensor Plate Plate Plate Plate Plate Plate Plate Plate Plate Plate Plate Plate Plate Plate Plate Weldment, Side, L.H., 6.8 in.

Battery Compartment Plate Weldment, Side, L.H., 7.8 in.

Battery Compartment

00590-52095-71 00590-45214-71 00590-45214-71 00590-45214-71 00590-45214-71 00590-45932-71 00590-45932-71 00590-52898-71 00590-52898-71 00590-48129-71 00590-48129-71 00590-48129-71 00590-48129-71 00590-54076-71 00590-54076-71 00590-43422-71 00590-43422-71

2-14

00590-53178-71

2-14

00590-53177-71

2-14

00590-53176-71

2-14

00590-53180-71

2-14

Plate Weldment, Side, L.H., 9.0 in.

Battery Compartment Plate Weldment, Side, R.H., 6.8 in.

Battery Compartment Plate Weldment, Side, R.H., 7.8 in.

Battery Compartment Plate Weldment, Side, R.H., 9.0 in.

Battery Compartment Plate, Backing Plate, Backing, Upper Plate, Battery Disconnect Plate, Blank Plate, Lower Plug Plug Plug, Breather Plug, Drain Plug, Fill/Level Power Unit, Hydraulic Power Unit, Hydraulic Pulley, Sheave Pulley, Sheave Pulley, Sheave Pulley, Sheave Relief, Strain Reservoir Kit Resistor Resistor Resistor Resistor Assembly Resistor Assembly Resistor Assembly Retainer Retainer, Resistor Retainer, Resistor Ring Ring, Retaining Ring, Retaining Ring, Retaining Ring, Retaining Ring, Retaining Ring, Retaining Ring, Retaining Ring, Retaining Ring, Retaining Ring, Retaining Ring, Retaining Ring, Spacer Rocker, Left Rocker, Right Roller, Cam Roller, Cam Rotor Rotor, Brake Rotor, Brake Screw Screw Screw Screw Screw Screw Screw

00590-53179-71

00590-55945-71 00590-55944-71 00590-48114-71 00590-48114-71 00590-48114-71 00590-48119-71 00590-40158-71 00590-42315-71 00590-42315-71 00590-42315-71 00590-42315-71 00590-42315-71 00590-42315-71 00590-48130-71 00590-03671-71 00590-03671-71 00590-48130-71 00590-03671-71 00590-03671-71 00590-48130-71 00590-03671-71 00590-03671-71 00590-48130-71 00590-53078-71 00590-54073-71 00590-54120-71 00590-54102-71 00590-46838-71 00590-53182-71 00590-53183-71 00590-48115-71 00590-42660-71 00590-48111-71 00590-42391-71 00590-48115-71 00590-48103-71 00590-48111-71 00590-42391-71 00590-48113-71 00590-48115-71 00590-46838-71 00590-53181-71

5-9 1-2 7-5 7-10 7-17 1-2 7-10 1-2 4-3 1-2 7-5 7-10 7-17 1-2 5-13 1-2 4-9 7-20 3-8 3-8 7-5 7-11 7-18 7-20 7-20 7-3 7-5 7-7 7-10 7-14 7-18 1-2 7-3 7-5 7-5 7-7 7-10 7-10 7-14 7-17 7-17 3-6 5-13 4-5 5-13 2-14 5-19 5-19 7-5 7-5 7-11 7-11 7-11 7-18 7-18 7-18 7-18 7-18 7-20 2-14

00590-54679-71 00590-55942-71 00590-43569-71 00590-42452-71 00590-55943-71 00590-54110-71 00590-54095-71 00590-50139-71 00590-43432-71 00590-43437-71 00590-53091-71 00590-53091-71 00590-47059-71 00590-47059-71 00590-47059-71 00590-48102-71 00590-43346-71 00590-53191-71 00590-48916-71 00590-48916-71 00590-48916-71 00590-49193-71 00590-49193-71 00590-49193-71 00590-55969-71 00590-49199-71 00590-49199-71 00590-54718-71 00590-48124-71 00590-48125-71 00590-43434-71 00590-43366-71 00590-43404-71 00590-48125-71 00590-48125-71 00590-48125-71 00590-48125-71 00590-48124-71 00590-48125-71 00590-43430-71 00590-43327-71 00590-43333-71 00590-53028-71 00590-53028-71 00590-54087-71 00590-54731-71 00590-54731-71 00590-03085-71 00590-03426-71 00590-03793-71 00590-03914-71 00590-40014-71 00590-41360-71 00590-42466-71

8-7 3-8 2-10 3-10 3-8 5-13 5-13 6-5 4-5 4-5 1-6 6-5 7-5 7-10 7-18 7-18 3-8 6-5 1-7 5-6 5-9 1-7 5-6 5-9 3-12 5-6 5-9 4-7 1-2 1-2 4-5 5-13 5-13 7-3 7-7 7-10 7-14 7-17 7-17 4-5 3-14 3-14 7-3 7-14 5-13 1-7 4-7 1-2 1-2 1-2 1-2 1-2 1-2 1-2

A-4

00715-00155-15, 04 Nov 2015

Alphabetical Parts Index

Model 8BWS

Description

Part No.

Page

Description

Part No.

Page

Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw

00590-43283-71 00590-43285-71 00590-43310-71 00590-43449-71 00590-46792-71 00590-46859-71 00590-46861-71 00590-47506-71 00590-47614-71 00590-48099-71 00590-48123-71 00590-48198-71 00590-48199-71 00590-49167-71 00590-52390-71 00590-52402-71 00590-52907-71 00590-53035-71 00590-53131-71 00590-53227-71 00590-53228-71 00590-53229-71 00590-53758-71 00590-54093-71 00590-54719-71 00590-54735-71 00590-55951-71 00590-55962-71 00590-55963-71 00590-55970-71 00590-55971-71 00590-55972-71 00590-48123-71 00590-43563-71 00590-46859-71 00590-43285-71 00590-43310-71 00590-43283-71 00590-52402-71 00590-53758-71 00590-48198-71 00590-48199-71 00590-47506-71 00590-55951-71 00590-55962-71 00590-55963-71 00590-55970-71 00590-55971-71 00590-55972-71 00590-52907-71 00590-42466-71 00590-46792-71 00590-54719-71 00590-53228-71 00590-53227-71 00590-53229-71 00590-54093-71 00590-43449-71 00590-47614-71 00590-40014-71 00590-46861-71

1-2 1-2 1-2 1-2 1-2 1-2 1-2 1-2 1-2 1-2 1-2 1-2 1-3 1-3 1-3 1-3 1-3 1-3 1-3 1-3 1-3 1-3 1-3 1-3 1-3 1-3 1-3 1-3 1-3 1-3 1-3 1-3 2-7 2-10 2-14 3-3 3-3 3-3 3-6 3-8 3-8 3-8 3-8 3-12 3-12 3-12 3-12 3-12 3-12 3-12 3-14 4-3 4-7 5-3 5-9 5-11 5-13 5-19 5-19 5-19 6-3

Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw, Button Head Screw, Button Head Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Thread Forming Screw, Flange Head, Thread Forming Screw, Hex Head Screw, Hex Head Screw, Hex Head Screw, Hex Head Screw, Hex Head, Flange Screw, Hex Head, Flange Screw, Set Screw, Set Screw, Set Screw, Set Screw, Set Screw, Set Screw, Set Screw, Socket Head

00590-52390-71 00590-53131-71 00590-53035-71 00590-03426-71 00590-48123-71 00590-41360-71 00590-49167-71 00590-48099-71 00590-03426-71 00590-48123-71 00590-41360-71 00590-48099-71 00590-03426-71 00590-48123-71 00590-03085-71 00590-41360-71 00590-53035-71 00590-49167-71 00590-03085-71 00590-48099-71 00590-46859-71 00590-03793-71 00590-03914-71 00590-54735-71 00590-53230-71 00590-53230-71 00590-51527-71 00590-52079-71 00590-53127-71 00590-53128-71 00590-53130-71 00590-53132-71 00590-54726-71 00590-53128-71 00590-53130-71 00590-53127-71 00590-51527-71 00590-54726-71 00590-53130-71 00590-52079-71 00590-53132-71 00590-53130-71 00590-52079-71 00590-53132-71 00590-54726-71 00590-05185-71 00590-05185-71 00590-54100-71 00590-54103-71 00590-54103-71 00590-54100-71 00590-53129-71 00590-53129-71 00590-03913-71 00590-48109-71 00590-03913-71 00590-52823-71 00590-48109-71 00590-48109-71 00590-03913-71 00590-54077-71

6-3 6-3 7-3 7-3 7-3 7-3 7-3 7-5 7-7 7-7 7-7 7-11 7-14 7-14 7-14 7-14 7-14 7-14 7-17 7-18 7-20 8-5 8-5 8-7 1-3 3-6 1-3 1-3 1-3 1-3 1-3 1-3 1-3 2-14 2-14 4-3 4-3 5-6 5-6 5-6 5-6 5-9 5-9 5-9 5-9 1-3 5-19 1-3 1-3 4-5 5-13 1-3 6-3 1-3 1-3 3-6 7-11 7-11 7-18 7-22 1-3

00715-00155-15, 04 Nov 2015

A-5

Model 8BWS

Alphabetical Parts Index

Description

Part No.

Page

Description

Screw, Socket Head Screw, Socket Head Screw, Socket Head Screw, Socket Head Screw, Socket Head Screw, Socket Head Screw, Socket Head Screw, Socket Head Screw, Socket Head Screw, Socket Head Screw, Socket Head Screw, Thread Forming Screw, Thread Forming Screw, Thread Forming Screw, Thread Forming Seal, Ring Seal, Ring Seal, Shaft Seal, Shaft Seal, Shaft Seal, Shaft Seal, Shaft Seal, Shaft Sensor Assembly, Proximity Sensor, Proximity Sensor, Proximity Sensor, Speed Sensor, Speed Shaft Shaft Shaft Shaft, Flange Shaft, Pinion Shim, Spacer Shim, Spacer Shim, Spacer Shim, Spacer Skirt, Rubber Sleeve, Clamp Sleeve, Insulating Sleeve, Spring Spacer Spacer Spring Spring Spring, Compression Spring, Flat Spring, Torsion Spring, Torsion Steering Arm Head Stop Lug Strap Strap Strap Strap Strap Strap Strap Strap, Static Strip, Sealing Stud, Wheel

00590-54079-71 00590-54101-71 00590-54109-71 00590-54111-71 00590-54127-71 00590-54111-71 00590-54127-71 00590-54109-71 00590-54101-71 00590-54079-71 00590-54077-71 00590-02960-71 00590-02960-71 00590-02960-71 00590-02960-71 00590-43431-71 00590-43431-71 00590-43375-71 00590-43428-71 00590-54098-71 00590-43428-71 00590-54098-71 00590-43375-71 00590-53062-71 00590-54088-71 00590-54088-71 00590-54112-71 00590-54112-71 00590-48110-71 00590-48110-71 00590-48110-71 00590-43396-71 00590-54119-71 00590-53032-71 00590-53031-71 00590-53031-71 00590-53032-71 00590-54724-71 00590-54108-71 00590-54123-71 00590-43280-71 00590-54099-71 00590-44524-71 00590-42422-71 00590-42422-71 00590-53198-71 00590-53083-71 00590-43290-71 00590-43290-71 00590-55967-71 00590-42417-71 00590-00811-71 00590-00556-71 00590-00556-71 00590-00556-71 00590-46323-71 00590-03847-71 00590-03847-71 00590-43988-71 00590-54083-71 00590-43365-71

1-3 1-3 1-3 1-4 1-4 4-5 4-5 4-5 5-13 5-13 5-13 1-4 7-5 7-10 7-17 1-7 4-5 1-7 1-7 1-7 4-5 5-13 5-13 3-6 1-7 3-6 1-7 5-14 7-7 7-11 7-18 4-5 4-5 7-3 7-3 7-14 7-14 8-7 4-5 5-14 3-6 5-13 7-17 1-8 3-14 5-20 2-14 1-8 3-6 3-12 3-14 3-6 5-3 5-6 5-9 5-13 5-19 8-5 4-3 5-13 4-5

Support 00590-42426-71 Switch, Horn 00590-55965-71 Switch, Horn 00590-55974-71 Switch, Horn 00590-55965-71 Switch, Horn 00590-55974-71 Tack, Metal 00590-05115-71 Telescopic Weldment 00590-52567-71 Telescopic Weldment 00590-51126-71 Telescopic Weldment 00590-53664-71 Telescopic Weldment 00590-53112-71 Telescopic Weldment 00590-53113-71 Telescopic Weldment 00590-50233-71 Telescopic Weldment 00590-53114-71 Terminal 00590-05120-71 Terminal 00590-05120-71 Thermistor Assembly 00590-53065-71 Thumb Wheel Assembly Tiller 00590-53154-71 Tire, Drive (Lugged Rubber) 00590-43420-71 Tire, Drive (Lugged Rubber) 00590-43420-71 Tire, Drive (Non-Marking Rubber) 00590-43418-71 Tire, Drive (Non-Marking Rubber) 00590-43418-71 Tire, Drive (Smooth Black Rubber) 00590-43426-71 Tire, Drive (Smooth Black Rubber) 00590-43426-71 Tire, Drive (Traction Rubber) 00590-43419-71 Tire, Drive (Traction Rubber) 00590-43419-71 Traction Motor Installation Traction Motor and Gearbox Assembly 00590-54090-71 Traction Motor and Gearbox Assembly 00590-54090-71 Traction Motor and Gearbox Assembly 00590-54090-71 Traction Motor and Gearbox Assembly 00590-54090-71 Transmission Installation Truck Frame Assembly UL Decals Valve Assembly, Check 00590-05341-71 Valve Assembly, Check 00590-05341-71 Valve, Cartridge, 2 Position, 2 way 00590-53900-71 Valve, Flow Limit 00590-52635-71 Valve, Flow Limit 00590-52635-71 Valve, Flow Limit 00590-52635-71 Valve, Flow Limit 00590-52635-71 Valve, Proportional 00590-53835-71 Vent 00590-43427-71 Washer 00590-00112-71 Washer 00590-03595-71 Washer 00590-42468-71 Washer 00590-43288-71 Washer 00590-48098-71 Washer 00590-53093-71 Washer 00590-54078-71 Washer 00590-54081-71 Washer 00590-54086-71 Washer 00590-43288-71 Washer 00590-42468-71 Washer 00590-03595-71 Washer 00590-53093-71 Washer 00590-53093-71 Washer 00590-53093-71 Washer 00590-54086-71 Washer 00590-54078-71 Washer 00590-54081-71

A-6

Part No.

Page 3-14 1-8 1-8 3-12 3-12 2-12 7-10 7-10 7-10 7-17 7-17 7-17 7-17 5-6 5-9 5-19 3-14 3-8 1-8 4-9 1-8 4-9 1-8 4-9 1-8 4-9 5-13 1-6 4-5 4-7 5-13 4-3 2-14 2-12 1-8 6-5 6-5 1-8 6-7 6-9 6-11 6-5 4-5 1-4 1-4 1-4 1-4 1-4 1-4 1-4 1-4 1-4 3-6 3-14 5-3 5-3 5-6 5-9 5-13 5-13 5-13

00715-00155-15, 04 Nov 2015

Alphabetical Parts Index

Model 8BWS

Description

Part No.

Page

Description

Part No.

Page

Washer Washer Washer Washer Washer, Flat Washer, Flat Washer, Flat Washer, Flat Washer, Flat Washer, Flat Washer, Flat Washer, Flat Washer, Flat Washer, Flat Washer, Flat Washer, Flat Washer, Flat Washer, Flat Washer, Flat Washer, Flat Washer, Flat, Brass Washer, Flat, Brass Washer, Flat, Brass Washer, Lock Washer, Lock Washer, Lock Washer, Lock Washer, Lock Washer, Lock Washer, Lock Washer, Lock Washer, Lock Washer, Plastic Washer, Plastic Washer, Spring Washer, Spring Washer, Spring Washer, Spring Washer, Thrust Washer, Thrust Wedgelocks Wedgelocks Wheel Assembly, Drive (Lugged) Wheel Assembly, Drive (Non-Marking Rubber) Wheel Assembly, Drive (Smooth Black Rubber) Wheel Assembly, Drive (Traction Rubber) Wheel Assembly, Thumb Wheel, Load, Red, 4x3 in.

Wheel, Load, Red, 4x3 in.

Window, Display Windshield Windshield Windshield Windshield Windshield Windshield Windshield Windshield Windshield

00590-00112-71 00590-48098-71 00590-48098-71 00590-48098-71 00590-02940-71 00590-02969-71 00590-02979-71 00590-05150-71 00590-02940-71 00590-02940-71 00590-02979-71 00590-02969-71 00590-05150-71 00590-02940-71 00590-02969-71 00590-05150-71 00590-02940-71 00590-02969-71 00590-05150-71 00590-02940-71 00590-54725-71 00590-54725-71 00590-54725-71 00590-02840-71 00590-43334-71 00590-54071-71 00590-54080-71 00590-43334-71 00590-02840-71 00590-02840-71 00590-54071-71 00590-54080-71 00590-43292-71 00590-43292-71 00590-49044-71 00590-49044-71 00590-49044-71 00590-49044-71 00590-41121-71 00590-41121-71 00590-54084-71 00590-54085-71 00590-43414-71 00590-43412-71

5-19 7-5 7-11 7-18 1-4 1-4 1-4 1-4 5-6 5-9 5-11 7-3 7-3 7-5 7-7 7-7 7-10 7-14 7-14 7-17 1-4 5-6 5-9 1-4 1-4 1-4 1-4 4-5 5-6 5-9 5-13 5-13 1-8 3-6 1-4 7-7 7-11 7-18 1-4 7-22 5-13 5-13 4-9 4-9

Windshield Windshield Windshield Windshield Windshield Windshield Windshield Windshield Windshield Windshield Wire Assembly, Single Wire Assembly, Single Wire Assembly, Single Wire Assembly, Single, Battery + Wire Assembly, Single, Battery + Wire Assembly, Single, Battery Wire Assembly, Single, Battery Wire, Single Assembly Wire, Single Assembly

00590-42397-71 00590-42398-71 00590-42370-71 00590-43012-71 00590-42371-71 00590-42372-71 00590-42397-71 00590-42400-71 00590-42398-71 00590-42399-71 00590-53121-71 00590-54682-71 00590-54683-71 00590-53117-71 00590-53117-71 00590-53118-71 00590-53118-71 00590-53124-71 00590-53125-71

7-3 7-3 7-7 7-7 7-7 7-7 7-14 7-14 7-14 7-14 5-6 5-9 5-9 5-6 5-9 5-6 5-9 5-6 5-9

00590-43409-71

4-9

00590-43413-71

4-9

00590-43360-71 00590-05047-71 00590-05047-71 00590-55964-71

3-14 1-8 7-22 3-12 2-7 2-7 2-7 2-7 2-7 2-7 2-7 2-7 2-7

00715-00155-15, 04 Nov 2015

00590-42397-71 00590-42398-71 00590-42370-71 00590-43012-71 00590-42371-71 00590-42372-71 00590-42400-71 00590-42399-71

A-7

TOYOTA

A-8

00715-00155-15, 04 Nov 2015

Numerical Parts Index

Model 8BWS

APPENDIX B Numerical Parts Index Part No.

Description

Page

Part No.

Description

Page

00590-00030-71 00590-00030-71 00590-00030-71 00590-00112-71 00590-00112-71 00590-00556-71 00590-00556-71 00590-00556-71 00590-00811-71 00590-00812-71 00590-00812-71 00590-02840-71 00590-02840-71 00590-02840-71 00590-02940-71 00590-02940-71 00590-02940-71 00590-02940-71 00590-02940-71 00590-02940-71 00590-02960-71 00590-02960-71 00590-02960-71 00590-02960-71 00590-02969-71 00590-02969-71 00590-02969-71 00590-02969-71 00590-02979-71 00590-02979-71 00590-03085-71 00590-03085-71 00590-03085-71 00590-03426-71 00590-03426-71 00590-03426-71 00590-03426-71 00590-03435-71 00590-03435-71 00590-03435-71 00590-03435-71 00590-03435-71 00590-03595-71 00590-03595-71 00590-03671-71 00590-03671-71 00590-03671-71 00590-03671-71 00590-03671-71 00590-03671-71 00590-03672-71 00590-03756-71 00590-03793-71 00590-03793-71 00590-03847-71 00590-03847-71 00590-03913-71 00590-03913-71 00590-03913-71

Nut Nut Nut Washer Washer Strap Strap Strap Strap Nut Nut Washer, Lock Washer, Lock Washer, Lock Washer, Flat Washer, Flat Washer, Flat Washer, Flat Washer, Flat Washer, Flat Screw, Thread Forming Screw, Thread Forming Screw, Thread Forming Screw, Thread Forming Washer, Flat Washer, Flat Washer, Flat Washer, Flat Washer, Flat Washer, Flat Screw Screw Screw Screw Screw Screw Screw Nut Nut Nut Nut Nut Washer Washer Pin, Cotter Pin, Cotter Pin, Cotter Pin, Cotter Pin, Cotter Pin, Cotter Fitting, Grease Nut, Clip Screw Screw Strap Strap Screw, Set Screw, Set Screw, Set

1-2 7-3 7-14 1-4 5-19 5-3 5-6 5-9 3-6 1-2 5-19 1-4 5-6 5-9 1-4 5-6 5-9 7-5 7-10 7-17 1-4 7-5 7-10 7-17 1-4 7-3 7-7 7-14 1-4 5-11 1-2 7-14 7-17 1-2 7-3 7-7 7-14 1-2 5-6 5-9 7-10 7-10 1-4 5-3 7-3 7-5 7-7 7-10 7-14 7-17 7-22 5-19 1-2 8-5 5-19 8-5 1-3 3-6 7-22

00590-03914-71 00590-03914-71 00590-03923-71 00590-03923-71 00590-03923-71 00590-03929-71 00590-03929-71 00590-03929-71 00590-04497-71 00590-04559-71 00590-04559-71 00590-05047-71 00590-05047-71 00590-05115-71 00590-05120-71 00590-05120-71 00590-05128-71 00590-05128-71 00590-05150-71 00590-05150-71 00590-05150-71 00590-05150-71 00590-05185-71 00590-05185-71 00590-05283-71 00590-05283-71 00590-05341-71 00590-05341-71 00590-40014-71 00590-40014-71 00590-40158-71 00590-40403-71 00590-40409-71 00590-40409-71 00590-40416-71 00590-40416-71 00590-40416-71 00590-40416-71 00590-40422-71 00590-40425-71 00590-40452-71 00590-40800-71 00590-40800-71 00590-40800-71 00590-40974-71 00590-41073-71 00590-41121-71 00590-41121-71 00590-41278-71 00590-41310-71 00590-41311-71 00590-41360-71 00590-41360-71 00590-41360-71 00590-41360-71 00590-41379-71

Screw Screw Nut Nut Nut Nut Nut Nut Decal, Toyota Coil, DC (24V) Coil, DC (24V) Wheel, Load, Red, 4x3 in.

Wheel, Load, Red, 4x3 in.

Tack, Metal Terminal Terminal Bearing Bearing Washer, Flat Washer, Flat Washer, Flat Washer, Flat Screw, Flange Head, Thread Forming Screw, Flange Head, Thread Forming Decal, Label Decal, Label Valve Assembly, Check Valve Assembly, Check Screw Screw Pin Clamp Battery, Wet Cell Battery, Wet Cell Connector, Battery, Red Connector, Battery, Red Connector, Battery, Red Connector, Battery, Red Grommet, Rubber Boot Decal, Warning Connector, Battery, Gray Connector, Battery, Gray Connector, Battery, Gray Clamp Axle, Standard Washer, Thrust Washer, Thrust Axle, Corrosion & Freezer Package Decal, Warning Decal, Warning, Hand Screw Screw Screw Screw Fork Assembly (36 in./914 mm) Flat Black Fork Assembly (36 in./914 mm) Flat Black Fork Assembly (48 in./1219 mm) Flat Black

1-2 8-5 1-2 2-10 5-19 1-2 7-10 7-17 2-10 1-7 6-5 1-8 7-22 2-12 5-6 5-9 1-7 7-22 1-4 7-3 7-7 7-14 1-3 5-19 5-6 5-9 1-8 6-5 1-2 5-19 7-20 7-17 1-7 5-19 1-7 5-6 5-9 5-19 5-19 5-19 2-10 1-7 5-6 5-9 6-3 7-22 1-4 7-22 7-22 2-10 2-10 1-2 7-3 7-7 7-14 1-5

00715-00155-15, 04 Nov 2015

00590-41379-71 00590-41498-71

7-24 1-5

B-1

Model 8BWS

Numerical Parts Index

Part No.

Description

Page

Part No.

Description

Page

00590-41498-71

Fork Assembly (48 in./1219 mm) Flat Black Fork Assembly (42 in./1066 mm) Flat Black Fork Assembly (42 in./1066 mm) Flat Black Bolt Bolt Bolt Bolt Anchor, Chain Anchor, Chain Anchor, Chain Pin Kit Pin Kit Pin Kit Pin Kit Pin Kit Pin Kit Kit, Seal Kit, Seal Bumper Anchor, Chain Bumper, Stop Bumper, Stop Windshield Windshield Windshield Windshield Windshield Windshield Plate Plate Cylinder Assembly, Lift Cylinder Assembly, Lift Cylinder Assembly, Lift Cylinder Assembly, Lift Cylinder Assembly, Lift Kit, Seal Kit, Seal Kit, Seal Windshield Windshield Windshield Windshield Windshield Windshield Windshield Windshield Windshield Windshield Stop Lug Spring Spring Axle Support Arm Bearing Bearing Plate, Blank Cover Screw

7-24

00590-42466-71 00590-42468-71 00590-42468-71 00590-42567-71 00590-42567-71 00590-42646-71 00590-42660-71 00590-43012-71 00590-43012-71 00590-43039-71 00590-43099-71 00590-43099-71 00590-43099-71 00590-43099-71 00590-43099-71 00590-43099-71 00590-43280-71 00590-43283-71 00590-43283-71 00590-43285-71 00590-43285-71 00590-43288-71 00590-43288-71 00590-43290-71 00590-43290-71 00590-43292-71 00590-43292-71 00590-43300-71 00590-43300-71 00590-43310-71 00590-43310-71 00590-43327-71 00590-43331-71 00590-43333-71 00590-43334-71 00590-43334-71 00590-43346-71 00590-43360-71 00590-43364-71 00590-43364-71 00590-43365-71 00590-43366-71 00590-43375-71 00590-43375-71 00590-43394-71 00590-43396-71 00590-43404-71 00590-43409-71

Screw Washer Washer Bleeder Bleeder Bracket Plate Windshield Windshield Cylinder Assembly, Lift Bearing Bearing Bearing Bearing Bearing Bearing Sleeve, Spring Screw Screw Screw Screw Washer Washer Spring, Torsion Spring, Torsion Washer, Plastic Washer, Plastic Bearing Bearing Screw Screw Rocker, Left Decal, Steam Clean Rocker, Right Washer, Lock Washer, Lock Relief, Strain Wheel Assembly, Thumb Bearing, Ball Bearing, Ball Stud, Wheel Ring, Retaining Seal, Shaft Seal, Shaft Key Shaft, Flange Ring, Retaining Wheel Assembly, Drive (Smooth Black Rubber) Wheel Assembly, Drive (Non-Marking Rubber) Wheel Assembly, Drive (Traction Rubber) Wheel Assembly, Drive (Lugged) Tire, Drive (Non-Marking Rubber) Tire, Drive (Non-Marking Rubber) Tire, Drive (Traction Rubber) Tire, Drive (Traction Rubber) Tire, Drive (Lugged Rubber) Tire, Drive (Lugged Rubber) Hub Nut, Lug

3-14 1-4 3-14 6-7 6-11 8-5 7-5 2-7 7-7 6-11 1-7 7-3 7-7 7-10 7-14 7-18 3-6 1-2 3-3 1-2 3-3 1-4 3-6 1-8 3-6 1-8 3-6 1-7 3-6 1-2 3-3 3-14 2-10 3-14 1-4 4-5 3-8 3-14 1-7 5-13 4-5 5-13 1-7 5-13 5-13 4-5 5-13 4-9

00590-41510-71 00590-41510-71 00590-41863-71 00590-41863-71 00590-41863-71 00590-41863-71 00590-42314-71 00590-42314-71 00590-42314-71 00590-42315-71 00590-42315-71 00590-42315-71 00590-42315-71 00590-42315-71 00590-42315-71 00590-42325-71 00590-42325-71 00590-42357-71 00590-42359-71 00590-42367-71 00590-42367-71 00590-42370-71 00590-42370-71 00590-42371-71 00590-42371-71 00590-42372-71 00590-42372-71 00590-42391-71 00590-42391-71 00590-42392-71 00590-42392-71 00590-42393-71 00590-42393-71 00590-42394-71 00590-42395-71 00590-42395-71 00590-42395-71 00590-42397-71 00590-42397-71 00590-42397-71 00590-42398-71 00590-42398-71 00590-42398-71 00590-42399-71 00590-42399-71 00590-42400-71 00590-42400-71 00590-42417-71 00590-42422-71 00590-42422-71 00590-42425-71 00590-42426-71 00590-42427-71 00590-42428-71 00590-42428-71 00590-42452-71 00590-42457-71 00590-42466-71

B-2

1-5 7-24 1-2 5-3 5-6 5-9 7-5 7-10 7-18 7-3 7-5 7-7 7-10 7-14 7-18 1-7 6-9 7-11 7-18 7-10 7-18 2-7 7-7 2-7 7-7 2-7 7-7 7-11 7-18 6-7 6-11 6-7 6-11 6-11 1-7 6-7 6-11 2-7 7-3 7-14 2-7 7-3 7-14 2-7 7-14 2-7 7-14 3-14 1-8 3-14 3-14 3-14 3-14 1-7 3-14 3-10 3-8 1-2

00590-43412-71 00590-43413-71 00590-43414-71 00590-43418-71 00590-43418-71 00590-43419-71 00590-43419-71 00590-43420-71 00590-43420-71 00590-43421-71 00590-43422-71

4-9 4-9 4-9 1-8 4-9 1-8 4-9 1-8 4-9 4-9 1-2

00715-00155-15, 04 Nov 2015

Numerical Parts Index

Model 8BWS

Part No.

Description

Page

Part No.

Description

Page

00590-43422-71 00590-43426-71 00590-43426-71 00590-43427-71 00590-43428-71 00590-43428-71 00590-43429-71 00590-43429-71 00590-43430-71 00590-43431-71 00590-43431-71 00590-43432-71 00590-43434-71 00590-43437-71 00590-43449-71 00590-43449-71 00590-43481-71 00590-43545-71 00590-43546-71 00590-43563-71 00590-43569-71 00590-43988-71 00590-44371-71 00590-44524-71 00590-44815-71

Nut, Lug Tire, Drive (Smooth Black Rubber) Tire, Drive (Smooth Black Rubber) Vent Seal, Shaft Seal, Shaft Bearing, Ball Bearing, Ball Ring, Spacer Seal, Ring Seal, Ring Plug, Drain Ring, Retaining Plug, Fill/Level Screw Screw Clamp, Wire Cable Assembly (790 Millimeter) Cable Assembly (660 Millimeter) Screw Plate, Battery Disconnect Strap, Static Decal, EE Spacer Fork Assembly (30 in./760 mm) Flat Black Fork Assembly (30 in./760 mm) Flat Black Kit, Fork Pin Kit, Fork Pin Nut, Hex Nut, Hex Nut, Hex Nut, Hex Nut, Hex, Lock Nut, Hex, Lock Fuse (350 Amp) Fuse (350 Amp) Fuse (350 Amp) Strap Screw Screw Cover Kit, Pump Kit, Pump Hose Kit, Tube Kit, Relief Valve Kit, Relief Valve Coupling Plate Plate Screw Screw Screw Screw Screw Kit, Brush Kit, Brush Motor, DC, 24 Volt Motor, DC, 24 Volt Band, Cover, EE

4-9 1-8 4-9 4-5 1-7 4-5 1-7 4-5 4-5 1-7 4-5 4-5 4-5 4-5 1-2 5-19 3-6 5-19 5-19 2-10 2-10 4-3 2-12 7-17 1-5

00590-47059-71 00590-47059-71 00590-47059-71 00590-47465-71 00590-47497-71 00590-47506-71 00590-47506-71 00590-47614-71 00590-47614-71 00590-47618-71 00590-47737-71 00590-47737-71 00590-47750-71 00590-48074-71 00590-48075-71 00590-48076-71 00590-48078-71 00590-48089-71 00590-48089-71 00590-48090-71 00590-48090-71 00590-48091-71 00590-48091-71 00590-48092-71 00590-48092-71 00590-48093-71 00590-48093-71 00590-48094-71 00590-48095-71 00590-48095-71 00590-48096-71 00590-48098-71 00590-48098-71 00590-48098-71 00590-48098-71 00590-48099-71 00590-48099-71 00590-48099-71 00590-48099-71 00590-48100-71 00590-48100-71 00590-48100-71 00590-48101-71 00590-48102-71 00590-48103-71 00590-48104-71 00590-48105-71 00590-48106-71 00590-48107-71 00590-48108-71 00590-48109-71 00590-48109-71 00590-48109-71 00590-48110-71 00590-48110-71 00590-48110-71 00590-48111-71 00590-48111-71 00590-48113-71 00590-48114-71 00590-48114-71

Pulley, Sheave Pulley, Sheave Pulley, Sheave Decal, E Decal, Emergency Disconnect Screw Screw Screw Screw Decal, No Battery Insulator, Standoff Insulator, Standoff Decal, Cold Storage Oil Baseleg Weldment, Left-Hand Baseleg Weldment, Right-Hand Bar, Sliding Harness, Flashing Light Chain, Lift, Cut (1619 mm) Chain, Lift, Cut (1619 mm) Chain, Lift, Cut (1734 mm) Chain, Lift, Cut (1734 mm) Chain, Lift, Cut (1924 mm) Chain, Lift, Cut (1924 mm) Chain, Lift, Cut (2115 mm) Chain, Lift, Cut (2115 mm) Chain, Lift, Cut Chain, Lift, Cut Chain, Lift, Cut Chain, Lift, Cut Chain, Lift, Cut Chain, Lift, Cut Washer Washer Washer Washer Screw Screw Screw Screw Fitting, Straight Fitting, Straight Fitting, Straight Fitting, Tee Pulley, Sheave Plate Bracket Hose Hose Hose Hose Screw, Set Screw, Set Screw, Set Shaft Shaft Shaft Plate Plate Plate Pin Pin

7-5 7-10 7-18 2-12 2-10 1-2 3-8 1-2 5-19 2-10 5-6 5-9 6-3 7-20 7-20 7-20 8-5 1-5 7-10 1-5 7-10 1-5 7-10 1-5 7-10 7-5 7-17 7-17 7-5 7-17 7-17 1-4 7-5 7-11 7-18 1-2 7-5 7-11 7-18 7-5 7-11 7-18 7-18 7-18 7-18 7-11 7-17 7-17 7-17 7-17 1-3 7-11 7-18 7-7 7-11 7-18 7-11 7-18 7-18 7-5 7-11

00590-44815-71 00590-45059-71 00590-45059-71 00590-45214-71 00590-45214-71 00590-45214-71 00590-45214-71 00590-45932-71 00590-45932-71 00590-45998-71 00590-45998-71 00590-45998-71 00590-46323-71 00590-46792-71 00590-46792-71 00590-46794-71 00590-46809-71 00590-46809-71 00590-46816-71 00590-46817-71 00590-46827-71 00590-46827-71 00590-46829-71 00590-46838-71 00590-46838-71 00590-46859-71 00590-46859-71 00590-46859-71 00590-46861-71 00590-46861-71 00590-46886-71 00590-46886-71 00590-46887-71 00590-46887-71 00590-46904-71

00715-00155-15, 04 Nov 2015

7-24 1-7 7-24 1-2 7-5 7-10 7-17 1-2 7-10 1-7 5-9 5-11 5-13 1-2 4-3 3-12 1-5 6-5 6-3 6-5 1-7 6-5 6-5 2-14 7-20 1-2 2-14 7-20 1-2 6-3 1-7 6-5 1-6 6-5 6-3

B-3

Model 8BWS

Numerical Parts Index

Part No.

Description

Page

Part No.

Description

Page

00590-48114-71 00590-48115-71 00590-48115-71 00590-48115-71 00590-48117-71 00590-48119-71 00590-48123-71 00590-48123-71 00590-48123-71 00590-48123-71 00590-48123-71 00590-48124-71 00590-48124-71 00590-48125-71 00590-48125-71 00590-48125-71 00590-48125-71 00590-48125-71 00590-48125-71 00590-48129-71 00590-48129-71 00590-48129-71 00590-48129-71 00590-48130-71 00590-48130-71 00590-48130-71 00590-48130-71 00590-48198-71 00590-48198-71 00590-48199-71 00590-48199-71 00590-48392-71 00590-48916-71 00590-48916-71 00590-48916-71 00590-49044-71 00590-49044-71 00590-49044-71 00590-49044-71 00590-49167-71 00590-49167-71 00590-49167-71 00590-49193-71 00590-49193-71 00590-49193-71 00590-49199-71 00590-49199-71 00590-49582-71 00590-50139-71 00590-50206-71 00590-50207-71 00590-50208-71 00590-50209-71 00590-50209-71 00590-50209-71 00590-50210-71 00590-50210-71 00590-50211-71 00590-50211-71 00590-50212-71 00590-50233-71

Pin Plate Plate Plate Bracket, Cylinder Pin Screw Screw Screw Screw Screw Ring, Retaining Ring, Retaining Ring, Retaining Ring, Retaining Ring, Retaining Ring, Retaining Ring, Retaining Ring, Retaining Nut, Jam Nut, Jam Nut, Jam Nut, Jam Pin, Cotter Pin, Cotter Pin, Cotter Pin, Cotter Screw Screw Screw Screw Decal, AC Powered Resistor Resistor Resistor Washer, Spring Washer, Spring Washer, Spring Washer, Spring Screw Screw Screw Resistor Assembly Resistor Assembly Resistor Assembly Retainer, Resistor Retainer, Resistor Knob Plug, Breather Carriage Carriage Carriage Weldment Bracket Weldment Bracket Weldment Bracket Weldment Bracket Weldment Bracket Weldment Bracket Bracket Bracket Weldment Telescopic Weldment

7-18 7-5 7-11 7-18 7-5 7-20 1-2 2-7 7-3 7-7 7-14 1-2 7-17 1-2 7-3 7-7 7-10 7-14 7-17 1-2 7-5 7-10 7-17 1-2 7-5 7-10 7-17 1-2 3-8 1-3 3-8 2-10 1-7 5-6 5-9 1-4 7-7 7-11 7-18 1-3 7-3 7-14 1-7 5-6 5-9 5-6 5-9 5-19 6-5 7-7 7-14 7-3 7-5 7-11 7-18 7-5 7-18 7-11 7-18 7-18 7-17

00590-50254-71 00590-50935-71 00590-50935-71 00590-51098-71 00590-51125-71 00590-51126-71 00590-51419-71 00590-51419-71 00590-51420-71 00590-51420-71 00590-51421-71 00590-51421-71 00590-51422-71 00590-51422-71 00590-51527-71 00590-51527-71 00590-52079-71 00590-52079-71 00590-52079-71 00590-52095-71 00590-52095-71 00590-52095-71 00590-52095-71 00590-52095-71 00590-52095-71 00590-52390-71 00590-52390-71 00590-52391-71 00590-52391-71 00590-52402-71 00590-52402-71 00590-52543-71 00590-52545-71 00590-52556-71 00590-52565-71 00590-52566-71 00590-52567-71 00590-52578-71 00590-52578-71 00590-52635-71 00590-52635-71 00590-52635-71 00590-52635-71 00590-52823-71 00590-52898-71 00590-52898-71 00590-52907-71 00590-52907-71 00590-53028-71 00590-53028-71 00590-53029-71 00590-53029-71 00590-53031-71 00590-53031-71 00590-53032-71 00590-53032-71 00590-53035-71 00590-53035-71 00590-53035-71 00590-53039-71 00590-53039-71

Load Backrest, 40 in.

Main Frame Weldment Main Frame Weldment Decal, Click to Creep Main Frame Weldment Telescopic Weldment Cylinder Assembly, Lift Cylinder Assembly, Lift Cylinder Assembly, Lift Cylinder Assembly, Lift Cylinder Assembly, Lift Cylinder Assembly, Lift Cylinder Assembly, Lift Cylinder Assembly, Lift Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Nut, Flanged Nut, Flanged Nut, Flanged Nut, Flanged Nut, Flanged Nut, Flanged Screw Screw Nut Nut Screw Screw Decal, Warning Decal, Owner/Operator Decal, No Riding Light, Amber LED Main Frame Weldment Telescopic Weldment Main Frame Weldment Main Frame Weldment Valve, Flow Limit Valve, Flow Limit Valve, Flow Limit Valve, Flow Limit Screw, Set Nut, Hex, Lock, M10 Nut, Hex, Lock, M10 Screw Screw Roller, Cam Roller, Cam Bracket, Block Bracket, Block Shim, Spacer Shim, Spacer Shim, Spacer Shim, Spacer Screw Screw Screw Horn Horn

8-3 7-5 7-17 2-10 7-10 7-10 6-9 7-10 6-9 7-10 6-9 7-10 6-9 7-10 1-3 4-3 1-3 5-6 5-9 1-2 2-14 4-3 5-3 5-6 5-9 1-3 6-3 1-2 6-3 1-3 3-6 2-10 2-10 2-10 8-5 7-10 7-10 7-5 7-17 1-8 6-7 6-9 6-11 7-11 1-2 4-3 1-3 3-12 7-3 7-14 7-3 7-14 7-3 7-14 7-3 7-14 1-3 7-3 7-14 1-7 5-6

B-4

00715-00155-15, 04 Nov 2015

Numerical Parts Index

Model 8BWS

Part No.

Description

Page

Part No.

Description

Page

00590-53039-71 00590-53042-71 00590-53046-71 00590-53062-71 00590-53065-71 00590-53066-71 00590-53069-71 00590-53069-71 00590-53070-71 00590-53076-71 00590-53077-71 00590-53078-71 00590-53080-71 00590-53083-71 00590-53084-71 00590-53086-71 00590-53086-71 00590-53087-71 00590-53087-71 00590-53091-71 00590-53091-71 00590-53092-71 00590-53093-71 00590-53093-71 00590-53093-71 00590-53093-71 00590-53099-71 00590-53101-71 00590-53108-71 00590-53109-71 00590-53110-71 00590-53111-71 00590-53112-71 00590-53113-71 00590-53114-71 00590-53117-71 00590-53117-71 00590-53118-71 00590-53118-71 00590-53121-71 00590-53124-71 00590-53125-71 00590-53127-71 00590-53127-71 00590-53128-71 00590-53128-71 00590-53129-71 00590-53129-71 00590-53130-71 00590-53130-71 00590-53130-71 00590-53130-71 00590-53131-71 00590-53131-71 00590-53132-71 00590-53132-71 00590-53132-71 00590-53137-71 00590-53138-71 00590-53154-71 00590-53160-71

Horn Breather Bracket Sensor Assembly, Proximity Thermistor Assembly Harness, Interface Battery, AGM Battery, AGM Cap, Stem, Machined Clamp Bracket, Harness Pin, Pivot Handle Grommet Spring, Flat Bracket, Contactor Contactor, Main Contactor, Main Contactor, Pump Contactor, Pump Power Unit, Hydraulic Power Unit, Hydraulic Bracket, Static Strap Washer Washer Washer Washer Knob Cap, Brake Main Frame Weldment Main Frame Weldment Main Frame Weldment Main Frame Weldment Telescopic Weldment Telescopic Weldment Telescopic Weldment Wire Assembly, Single, Battery + Wire Assembly, Single, Battery + Wire Assembly, Single, Battery Wire Assembly, Single, Battery Wire Assembly, Single Wire, Single Assembly Wire, Single Assembly Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Hex Head, Flange Screw, Hex Head, Flange Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Screw Screw Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Cylinder Assembly, Lift Grommet, Rubber Tiller Charger, Battery

5-9 6-9 7-14 3-6 5-19 5-19 1-7 5-19 3-6 5-3 6-3 3-6 3-3 2-14 5-11 1-5 5-11 1-5 5-11 1-6 6-5 4-3 1-4 5-3 5-6 5-9 5-20 4-3 7-10 7-10 7-17 7-17 7-17 7-17 7-17 5-6 5-9 5-6 5-9 5-6 5-6 5-9 1-3 4-3 1-3 2-14 1-3 6-3 1-3 2-14 5-6 5-9 1-3 6-3 1-3 5-6 5-9 6-9 5-19 3-8 1-5

00590-53160-71 00590-53164-71 00590-53165-71 00590-53172-71 00590-53173-71 00590-53176-71

Charger, Battery Cover, Grille Cover, Lower, Orange Cover, Console, Key Cover, Console, Rocker Plate Weldment, Side, R.H., 9.0 in.

Battery Compartment Plate Weldment, Side, R.H., 7.8 in.

Battery Compartment Plate Weldment, Side, R.H., 6.8 in.

Battery Compartment Plate Weldment, Side, L.H., 9.0 in.

Battery Compartment Plate Weldment, Side, L.H., 7.8 in.

Battery Compartment Plate Weldment, Side, L.H., 6.8 in.

Battery Compartment Plate Plate Bar, Latch Bracket, Battery Bracket Fitting Reservoir Kit Bracket Weldment Bracket Weldment Battery Pack Assembly, With No Battery Battery Pack Assembly, With No Battery Battery Pack Assembly, With Wet Cell Battery Battery Pack Assembly, With Wet Cell Battery Battery Pack Assembly, With AGM Battery Battery Pack Assembly, With AGM Battery Spring, Compression Screw Screw Screw Screw Screw Screw Screw, Button Head Screw, Button Head Horn Assembly Horn Assembly Decal, Instructions Decal, Specification Decal, Specification Decal, Specification Telescopic Weldment Screw Screw Valve, Proportional Contactor Assembly Main Contactor Assembly Main Bracket Valve, Cartridge, 2 Position, 2 way Washer, Lock Washer, Lock Connector

5-19 2-5 2-5 2-5 2-5 2-14

00715-00155-15, 04 Nov 2015

00590-53177-71 00590-53178-71 00590-53179-71 00590-53180-71 00590-53181-71 00590-53182-71 00590-53183-71 00590-53184-71 00590-53185-71 00590-53186-71 00590-53190-71 00590-53191-71 00590-53193-71 00590-53194-71 00590-53195-71 00590-53195-71 00590-53196-71 00590-53196-71 00590-53197-71 00590-53197-71 00590-53198-71 00590-53227-71 00590-53227-71 00590-53228-71 00590-53228-71 00590-53229-71 00590-53229-71 00590-53230-71 00590-53230-71 00590-53435-71 00590-53435-71 00590-53450-71 00590-53498-71 00590-53499-71 00590-53500-71 00590-53664-71 00590-53758-71 00590-53758-71 00590-53835-71 00590-53845-71 00590-53845-71 00590-53878-71 00590-53900-71 00590-54071-71 00590-54071-71 00590-54072-71

2-14 2-14 2-14 2-14 2-14 5-19 5-19 5-19 5-19 5-19 6-5 6-5 5-19 5-20 1-5 5-19 1-5 5-19 1-5 5-19 5-20 1-3 5-9 1-3 5-3 1-3 5-11 1-3 3-6 5-6 5-9 5-20 5-20 5-20 5-20 7-10 1-3 3-8 6-5 1-5 5-9 3-6 6-5 1-4 5-13 5-14

B-5

Model 8BWS

Numerical Parts Index

Part No.

Description

Page

Part No.

Description

Page

00590-54073-71 00590-54074-71 00590-54074-71 00590-54075-71 00590-54075-71 00590-54076-71 00590-54076-71 00590-54077-71 00590-54077-71 00590-54078-71 00590-54078-71 00590-54079-71 00590-54079-71 00590-54080-71 00590-54080-71 00590-54081-71 00590-54081-71 00590-54082-71 00590-54083-71 00590-54084-71 00590-54085-71 00590-54086-71 00590-54086-71 00590-54087-71 00590-54088-71 00590-54088-71 00590-54090-71 00590-54090-71 00590-54090-71 00590-54090-71 00590-54092-71 00590-54093-71 00590-54093-71 00590-54094-71 00590-54095-71 00590-54097-71 00590-54097-71 00590-54098-71 00590-54098-71 00590-54099-71 00590-54100-71 00590-54100-71 00590-54101-71 00590-54101-71 00590-54102-71 00590-54103-71 00590-54103-71 00590-54108-71 00590-54109-71 00590-54109-71 00590-54110-71 00590-54111-71 00590-54111-71 00590-54112-71 00590-54112-71 00590-54113-71 00590-54113-71 00590-54115-71 00590-54115-71 00590-54116-71 00590-54117-71

Pin, Threaded Nut Nut Nut Nut Nut, Lock Nut, Lock Screw, Socket Head Screw, Socket Head Washer Washer Screw, Socket Head Screw, Socket Head Washer, Lock Washer, Lock Washer Washer Grommet Strip, Sealing Wedgelocks Wedgelocks Washer Washer Rotor Sensor, Proximity Sensor, Proximity Traction Motor and Gearbox Assembly Traction Motor and Gearbox Assembly Traction Motor and Gearbox Assembly Traction Motor and Gearbox Assembly Cover, Motor Screw Screw Cover, Speed Sensor Plug Bearing, Ball Bearing, Ball Seal, Shaft Seal, Shaft Spacer Screw, Hex Head Screw, Hex Head Screw, Socket Head Screw, Socket Head Pinion, Speed Sensor Screw, Hex Head Screw, Hex Head Sleeve, Clamp Screw, Socket Head Screw, Socket Head Plug Screw, Socket Head Screw, Socket Head Sensor, Speed Sensor, Speed Bearing, Ball Bearing, Ball Bearing, Ball Bearing, Ball Bearing, Steer Label, U

5-13 1-2 5-13 1-2 5-13 1-2 5-13 1-3 5-13 1-4 5-13 1-3 5-13 1-4 5-13 1-4 5-13 5-13 5-13 5-13 5-13 1-4 5-13 5-13 1-7 3-6 1-6 4-5 4-7 5-13 5-13 1-3 5-13 5-13 5-13 1-7 5-13 1-7 5-13 5-13 1-3 5-13 1-3 5-13 5-13 1-3 4-5 4-5 1-3 4-5 5-13 1-4 4-5 1-7 5-14 1-7 4-5 1-7 4-5 4-5 5-14

00590-54118-71 00590-54119-71 00590-54120-71 00590-54121-71 00590-54123-71 00590-54124-71 00590-54125-71 00590-54126-71 00590-54127-71 00590-54127-71 00590-54128-71 00590-54668-71 00590-54679-71 00590-54680-71 00590-54680-71 00590-54680-71 00590-54681-71 00590-54681-71 00590-54682-71 00590-54683-71 00590-54717-71 00590-54717-71 00590-54718-71 00590-54719-71 00590-54719-71 00590-54724-71 00590-54725-71 00590-54725-71 00590-54725-71 00590-54726-71 00590-54726-71 00590-54726-71 00590-54727-71 00590-54727-71 00590-54727-71 00590-54728-71 00590-54729-71 00590-54729-71 00590-54730-71 00590-54731-71 00590-54731-71 00590-54732-71 00590-54733-71 00590-54733-71 00590-54734-71 00590-54735-71 00590-54735-71 00590-54736-71 00590-54738-71

Gear Shaft, Pinion Pinion Cover Sleeve, Insulating Label, W Label, V Board, Terminal Screw, Socket Head Screw, Socket Head Gear Bumper, Stop Plate, Backing Controller, Motor Controller, Motor Controller, Motor Contactor Assembly Lift Contactor Assembly Lift Wire Assembly, Single Wire Assembly, Single Fuse, Potted Fuse, Potted Ring Screw Screw Skirt, Rubber Washer, Flat, Brass Washer, Flat, Brass Washer, Flat, Brass Screw, Flange Head, Hex Screw, Flange Head, Hex Screw, Flange Head, Hex Fuse (400 Amp) Fuse (400 Amp) Fuse (400 Amp) Boot, Brake Fuse (125 Amp) Fuse (125 Amp) Hub, Brake Rotor, Brake Rotor, Brake Cable Assembly, B+ Fuse, Potted (350 Amp), EE Fuse, Potted (350 Amp), EE Bracket, Cord Assembly Screw Screw Bumper Weldment, With Rubber Skirt Bumper Weldment, Without Rubber Skirt Cable Assembly, BHandle Assembly With Keypad Handle Assembly Without Keypad Handle Head Assembly Handle Head Assembly Plate, Backing, Upper Plate, Lower Pad, Key Pad Head Assembly, Control Head Assembly, Control Screw

4-5 4-5 4-5 4-5 5-14 5-14 5-14 5-14 1-4 4-5 4-5 3-3 8-7 1-5 5-6 5-9 1-5 5-9 5-9 5-9 1-7 5-6 4-7 1-3 4-7 8-7 1-4 5-6 5-9 1-3 5-6 5-9 1-7 5-6 5-9 4-7 1-7 5-9 4-7 1-7 4-7 5-19 1-7 5-11 5-20 1-3 8-7 2-14 2-14

B-6

00590-54739-71 00590-55936-71 00590-55937-71 00590-55940-71 00590-55940-71 00590-55942-71 00590-55943-71 00590-55944-71 00590-55945-71 00590-55950-71 00590-55950-71 00590-55951-71

5-19 3-8 3-8 3-8 3-10 3-8 3-8 3-8 3-8 1-5 3-12 1-3

00715-00155-15, 04 Nov 2015

Numerical Parts Index

Model 8BWS

Part No.

Description

Page

00590-55951-71 00590-55952-71 00590-55953-71 00590-55954-71 00590-55955-71 00590-55955-71 00590-55956-71 00590-55956-71 00590-55957-71 00590-55957-71 00590-55958-71 00590-55959-71 00590-55959-71 00590-55960-71 00590-55961-71 00590-55962-71 00590-55962-71 00590-55963-71 00590-55963-71 00590-55964-71 00590-55965-71 00590-55965-71 00590-55966-71 00590-55967-71 00590-55968-71 00590-55969-71 00590-55970-71 00590-55970-71 00590-55971-71 00590-55971-71 00590-55972-71 00590-55972-71 00590-55974-71 00590-55974-71 00590-55982-71 00590-55995-71 00590-55996-71 00590-56003-71 00590-56004-71 005905409171 NSS

Screw Button, Lift/Lower Assembly Button, Horn Right Button, Horn Left Card Assembly, VM Card Assembly, VM Gasket, E Steer Handle Gasket, E Steer Handle Card Assembly, Display Card Assembly, Display Housing, Handle Upper Gasket, Display Gasket, Display Card Assembly, Flex Circuit Housing, Inner Assembly Screw Screw Screw Screw Window, Display Switch, Horn Switch, Horn Cover, Display Steering Arm Head Clamp, Cable Retainer Screw Screw Screw Screw Screw Screw Switch, Horn Switch, Horn Cover, Upper, Orange Decal, Hook Decal, Do Not Lift Button, Analog Rocker Harness Assembly Decal, Warning Coil, Brake

3-12 3-12 3-12 3-12 1-7 3-12 1-7 3-12 1-7 3-12 3-12 1-7 3-12 3-12 3-12 1-3 3-12 1-3 3-12 3-12 1-8 3-12 3-12 3-12 3-12 3-12 1-3 3-12 1-3 3-12 1-3 3-12 1-8 3-12 2-5 5-20 5-20 3-12 3-8 5-20 4-7

00715-00155-15, 04 Nov 2015

B-7