Toyota Forklift 7HBW23 Parts Catalog Manual SN 24501 and up - PDF DOWNLOAD

PARTS CATALOG FOR MODEL 7HBW23 Serial Number 24,501 and Up

M/N 00715-00120-14

Issued: 17 Apr 2014

© Copyright 2014 by Toyota Industrial Equipment

All rights reserved. No portion of this manual may be reproduced mechanically, electronically or by any other means, including photocopying, electronic retrieval or transfer, or recording without the written permission of the publisher.

Toyota Industrial Equipment believes the information in this manual is accurate and current as of the publication date; such information is subject to change without notice. Toyota Industrial Equipment is not responsible for any errors that may appear in the manual.

1079361D

Walkie Pallet - Model 7HBW23

Table of Contents

Table of Contents SECTION 1 General Information To Our Customer ................................................................................................................................ 1-2 How To Use Catalog If Part Number Is Not Known ................................................................................. 1-3 How To Use Catalog If Part Number Is Known ....................................................................................... 1-4 Major Sections ................................................................................................................................... 1-5 Recommended Spare Parts List ............................................................................................................. 1-6 Hardware Parts List ............................................................................................................................. 1-7

SECTION 2 Finish and Accessories Major Assemblies ............................................................................................................................... 2-3 Finish Instructions ................................................................................................................................ 2-5 Bumper Assembly ............................................................................................................................... 2-8

SECTION 3 Steering and Controls Handle Mounting Assembly ................................................................................................................. 3-2 Handle Assembly................................................................................................................................ 3-4 Control Head ..................................................................................................................................... 3-7

SECTION 4 Drive and Brake Gearbox Installation............................................................................................................................ 4-3 Gearbox and Motor Assembly ............................................................................................................. 4-4 Brake Assembly .................................................................................................................................. 4-6 Drive Wheel Assembly ........................................................................................................................ 4-7

SECTION 5 Electrical Components and Systems Electrical System ................................................................................................................................. 5-3 Drive Motor ....................................................................................................................................... 5-8 Pump and Motor Assembly ................................................................................................................ 5-11 Wet Battery Pack Assembly................................................................................................................ 5-12 Maintenance Free Battery Pack........................................................................................................... 5-14 EE Battery and Stand Alone Charger................................................................................................... 5-16 Battery Tray Assembly ....................................................................................................................... 5-18

SECTION 6 Hydraulic Components Lift Pump and Motor Assembly.............................................................................................................. 6-2 Hydraulic Hose .................................................................................................................................. 6-5 Cylinder Assembly .............................................................................................................................. 6-6

SECTION 7 Mast Fork Final Assembly ............................................................................................................................ 7-2 Wheel Fork and Load Wheel Assembly ................................................................................................. 7-6

SECTION 8 Options/Kits Removable Load Backrest .................................................................................................................... 8-3 Caster Assembly................................................................................................................................. 8-4 Electrically Enclosed (EE) Covers and Static Strap ................................................................................... 8-7 Electric Brake Release Option............................................................................................................. 8-10 Travel Alarm Installation .................................................................................................................... 8-12

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i

Table of Contents

Walkie Pallet - Model 7HBW23

Tools............................................................................................................................................... 8-14

APPENDIX A Alphabetical Parts Index APPENDIX B Numerical Parts Index

ii

00715-00120-14, 17 Apr 2014

SECTION 1 General Information To Our Customer ................................................................................................................................................. 1-2 How To Use Catalog If Part Number Is Not Known .................................................................................................. 1-3 How To Use Catalog If Part Number Is Known......................................................................................................... 1-4 Major Sections .................................................................................................................................................... 1-5 Recommended Spare Parts List............................................................................................................................... 1-6 Hardware Parts List .............................................................................................................................................. 1-7

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1-1

General Information

Walkie Pallet - Model 7HBW23

To Our Customer

To Our Customer

1

The Part Numbers in this Parts Catalog were correct at the time your truck was manufactured. It is our policy to constantly improve our products, therefore, part numbers may continue to change. When ordering parts, verify part numbers through your Dealer’s Parts Catalog, which is kept up to date. Also note that Illustrations of assemblies and components may not necessarily conform to the exact installation as they appear on your truck.

Tips for Ordering Parts In addition to Part Number and Description, have available: • The model number and serial number of the truck • Pertinent specifications such as mast height, battery voltage, drive motor type, etc.

• Pertinent name plate data • Applicable installation or assembly numbers • Accurate Part Number

Using This Catalog This Catalog contains navigational aids to help you locate specific parts information.

• Use Section 1 to decide where to start your search for information. The overall locator views define the technical configuration of the Catalog and tie the figures in the Catalog to the engineering database.

• Use the Table of Contents to locate assemblies and subassemblies by name.

• Use the Alphabetical Index (by Part Name) and the Numerical Index (by Part Number) to locate individual parts.

• Determine configuration differences with the “Used On” codes contained within the Parts List. The “Used On” code attaches a part number to a wide range of design variables such as operating voltage, battery size, steering type, mast height and extension speed, fork carriages, color and size of tires, guide wheel specs, etc.

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Walkie Pallet - Model 7HBW23

General Information How To Use Catalog If Part Number Is Not Known

How To Use Catalog If Part Number Is Not Known Major Assemblies

1

IF THE PART NUMBER IS NOT KNOWN

SECTION 7 MAST SECTION 6 HYDRAULIC COMPONENTS

DO THIS

SECTION 3 STEERING AND CONTROLS

1.

Determine in which Section the part is located using the illustration.

SECTION 5 SECTION 4 ELECTRICAL COMPONENTS AND

SECTION 2 FINISH AND ACCESSORIES

Drive and Brake

Drive Unit Assembly -SYSTEMS 271" and Above Elevated Height ..............................................................................4-2 Drive Unit Assembly - 270" and Below Elevated Height ...............................................................................4-4 Deadman Brake Assembly ........................................................................................................................4-6 SECTION(used 4 with motor 570-262/500 only) ...............................................................4-8 Brake Assembly/Installation DRIVE AND Drive Unit Brake Assembly ......................................................................................................................4-12 BRAKE .....................................................................................................................4-14 Brake Assembly Installation Inertial Dampener ..................................................................................................................................4-16

2.

Turn to the TABLE OF CONTENTS in the applicable Section.

Figure 1-1: Major Assemblies

1-3

Frame Assembly - DS/DT

7 29

5

28

30

23

12

26 25 24

20

11

22

4

6 10

19

21

17

18

16 15

14

13

31

4-1

2

9 8

40

3.

37

36

39

3 38

Refer to the PAGE NUMBER selected from the TABLE OF CONTENTS. Locate the desired part and note the ITEM NO.

1

FIGURE 2-2 ITEM NO. 1

Figure 2-2: Frame Assembly - DS/DT

2-1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

4.

Refer to the corresponding PART LIST. Use the FIGURE & ITEM NO. to find the Part Number, Description, etc.

20 21 22 23 24 25 26 27

28 29 30 31

QTY

PART NUMBER

5

828-005-691/003

5

828-005-691/001

5

828-005-691/002

REF 1 1 1 2 2 1 1 1 1 2 2 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1

828-006-283 714-206 828-004-421 861-026 462-032 710-264P 750-433 828-004-622 828-006-364 750-006 771-049 760-130 810-733 828-004-651 710-067 771-019 114-008-306 114-009-695 1-150-057 1-150-001 7-590-006/001 114-008-718/005 5-015-003 5-015-004 828-004-672 828-004-671 710-069 411-938/001 411-938/003 411-938/002 411-938/004 828-004-674 828-004-683 828-004-682 154-009-117/001

A= 14" Battery Compartment B= 16" Battery Compartment C= 21" Battery Compartment D= Without Rear Posts E= With Rear Posts

F= Standard G= Remote H= SMARTi K= Standard/Bypass L= SMARTi/Bypass

DESCRIPTION Roller Assembly (consists of items 36 through 40) Roller Assembly (consists of items 36 through 40) Roller Assembly (consists of items 36 through 40) Frame Weldment Door Weldment Screw Bracket, Latch Pin, Clevis Bearing Screw Nut, Hex ODI Assembly ODI Assembly Nut, Hex Washer Nut, Lock Pin, Roll Bracket, Key Screw Washer Switch Assembly, Key Switch Assembly, Key Switch, Push Button Switch, Lock with Keys Switch, Push Button SMARTi Assembly Nut, Hex Nut, Hex Bracket Weldment Washer Screw Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Cable Assembly, SC to SMARTi Bracket, SMARTi Clamp, ODI Static Strap, Insulated M= Remote/Bypass N= Remote/SMARTi O= DT 001 to 3842/DS 001 to 3802 P= Remote/SMARTi/Bypass Q= DT 001 to 3566/DS 001 to 3640

USED ON A B C A, Q S

R

O T H, L, M, P

F, H, K, L, M, R F, H, K, L, M, P, R M, R, R G, M, N, P K, L, M, P, R H, L, N, P H, L, N, P H, L, N, P

F, H G K, L M, N, P H, L, N, P H, L, N, P F, G, K, M S= DT 3567 and Up/DS 3641 and Up T= DT 3843 and Up/DS 3803 and Up R= Recommended Spare

List 2-2: Frame Assembly - DS/DT

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00715-00120-14, 17 Apr 2014

1-3

General Information

Walkie Pallet - Model 7HBW23

How To Use Catalog If Part Number Is Known

How To Use Catalog If Part Number Is Known

1

IF THE PART NUMBER IS KNOWN APPENDIX B

DO THIS

Part No.

Description

Numerical Parts List Page

Part No.

Description

Page

411-773 .................... Decal, No Riding, Bilingual ..................2-7 411-789 .................... Decal, Warning....................................2-7 411-790 .................... Decal, Warning, Bilingual ....................2-7 411-848 .................... Decal, 24 Volt Cable System .............. 5-11 411-849 .................... Decal, 24 Volt Cable System .............. 5-11 411-850 .................... Decal, Charging Warning .................. 5-11 411-851 .................... Decal, Charging Warning .................. 5-11 411-852 .................... Decal, Battery Swivel Warning ............ 5-11 411-853 .................... Decal, Battery Swivel Warning ............ 5-11 412-454 .................... Decal, ISO 9001..................................2-7 412-586 .................... Plate, Lowlift Specification (U.S.) ...........2-7 412-588 .................... Plate, Lowlift Specification (Canadian) ..2-7 441-013 .................... Bearing, Sealed....................................4-9 441-127 .................... Bearing, Shield ...................................7-5 447-098 .................... Bearing, Cone ....................................4-3 447-108 .................... Bearing, Cone ....................................4-3 447-562 .................... Bearing, Cup ......................................4-3 447-579 .................... Bearing, Cup ......................................4-3 462-029 .................... Bushing, Flanged ................................4-5 464-034 .................... Bushing ..............................................2-3 464-035 .................... Bushing ..............................................2-3 464-035 .................... Bushing ..............................................7-3 464-036 .................... Bearing, Oilite Super ...........................7-5 520-078/03 .............. Plug, Shipping .....................................6-9 530-449 .................... O-Ring ...............................................4-5 530-490/038 ............ O-Ring, Motor ....................................4-9 540-062 /100 ........... Cylinder, Hydraulic (Eaton) ...................6-9 540-062/01 .............. Rod, Piston .........................................6-9 540-062/02 .............. Barrel Assembly ..................................6-9 540-062/03 .............. Seal Kit ...............................................6-9 540-062/200 ............ Cylinder, Hydraulic (Ultra).....................6-9 540-062 .................... Cylinder, Hydraulic...............................6-5 560-206/123 ............ Valve, Flow Control (2 GPM) ................6-7 560-206/130 ............ Reservoir Kit (With Tubes) .....................6-7 560-206/132 ............ Adapter Block (With Check Valve) .........6-7 560-206/135 ............ Plug, Vent (With 40 Micron Filter) .........6-7 560-209/04 .............. Valve/Coil, Solenoid Release.................6-7 560-209/06 .............. Valve, Adjustable Relief ........................6-7 560-209/07 .............. Pump (With Coupling, Bolts & Gasket) ..6-7 560-209/08 .............. Elbow, 90 Degree ...............................6-7 560-209/09 .............. Switch, Solenoid Start ...........................6-7 560-213/01 .............. Motor, 24 Volt DC 2 Terminal ...............6-7 560-213/01 .............. Pump Motor....................................... 5-23 560-213/02 .............. Brush Set ........................................... 5-23 560-213 .................... Pump and Motor Assembly ...................6-5 560-213 .................... Pump/Motor Assembly ........................6-7 570-271/515 ............ Brush Lead Assembly Kit .................... 5-23 570-271/516 ............ Commutator End Bearing .................. 5-23 570-271/516 ............ Drive End Bearing ............................. 5-23 570-271/517 ............ Washer ............................................. 5-23 570-316/511 ............ Seal .................................................. 5-23 570-316/513 ............ Retaining Ring ................................... 5-23 570-360/511 ............ Brush Set ........................................... 5-23 570-360/512 ............ Brush Spring Set.................................5-23 570-864 .................... Drive Motor - S/N 5478 & Up ............ 5-23 570-864 .................... Drive Motor, 24 Volt ...........................4-11 590-514 .................... Fuse, 15 Amp ......................................5-3 590-638/001 ............ Horn Assembly.....................................5-3 590-701 .................... Battery Connector ..............................5-15 590-701 .................... Battery Connector ..............................5-17 590-701 .................... Battery Connector ................................5-6 600-213 .................... Grommet .......................................... 5-15 610-307 .................... Shaft, Flexible ......................................3-7

024-296-290/260 ..... Cable Assembly ................................. 5-15 024-296-420/261 ..... Cable Assembly ................................. 5-15 024-297-280/000 ..... Cable Assembly ................................. 5-15 024-297-310/000 ..... Cable Assembly ................................. 5-15 024-297-430/000 ..... Cable Assembly ................................. 5-15 029-002-380/001 ..... Cable Assembly (MDE2 to S1) .............. 5-3 029-002-380/002 ..... Cable Assembly (MDE2 to S2) .............. 5-3 030-504-008/003 ..... Hose Assembly .................................... 6-5 1-000-013 ................ Battery, 6 Volt .................................... 5-15 1-011-011 ................ Terminal Boot, Right Hand ................. 5-15 1-011-012 ................ Terminal Boot, Left Hand .................... 5-15 1-012-502/003 ......... Bushing, Reducer ................................. 5-6 1-074-104/001 ......... Standoff .............................................. 5-3 1-085-186 ................ Cover, Internal ..................................... 2-7 1-105-216/01 ........... Contact Tip Kit ..................................... 5-5 1-105-216/04 ........... Switch/Actuator Assembly ..................... 5-5 1-105-216/05 ........... Cover, Top ........................................... 5-5 1-105-216/07 ........... Spring, Return...................................... 5-5 1-105-216/09 ........... Coil Assembly ...................................... 5-5 1-105-225 ................ Contactor Assembly ............................. 5-5 1-105-225 ................ Contactor, Forward/Reverse.................. 5-3 1-110-920/092 ......... Heater................................................. 3-5 1-120-098 ................ Potentiometer, Gear ............................. 3-5 1-120-098 ................ Potentiometer, Gear ............................. 3-5 1-150-366 ................ Switch, Brake/Lift Cutout....................... 5-3 1-150-368 ................ Switch, Key .......................................... 5-3 1-150-378 ................ Switch, Key .......................................... 5-3 1-150-384 ................ Switch, Emergency, Reverse .................. 3-5 1-150-384 ................ Switch, Emergency, Reverse .................. 3-5 1-150-386 ................ Seal .................................................... 3-5 1-150-386 ................ Seal .................................................... 3-5 1-150-418 ................ Switch, Function ................................... 3-5 1-150-418 ................ Switch, Function ................................... 3-5 1-150-425 ................ Switch, Travel ....................................... 3-5 1-150-425 ................ Switch, Travel ....................................... 3-5 1-187-082 ................ Motor Controller .................................. 5-3 291-011.................... RingUSED ...................................................

4-3 DESCRIPTION ON 291-012.................... Ring ................................................... 4-3 Roller Assembly A ....................................... 3-3 360-049.................... Pad, Bumper 360-062/003 ............ Guard, Cable .................................... 5-11 (consists of items 36 through 40) 360-065/001 ............ Cover, Front ........................................ 2-7 Roller Assembly B 360-068.................... Cover, Gearbox Motor ......................... 4-9 (consists of items 36 through 40) 370-637/005 ............ Tape, Double Sided.............................. 3-6 400-081/0 ................ Plate, Backing ................................... 4-15 Roller Assembly C 400-081/02 .............. Cam ................................................ 4-15 (consists of items 36 through 40) 400-081/03 .............. Lever, Brake ...................................... 4-15 Frame Weldment A, Q....................................... 4-15 400-081/04 .............. Ring, Safety 400-081/05 .............. Shoe Assembly .................................. 4-15 Door Weldment S 400-081/06 .............. Spring, Return.................................... 4-15 Screw 400-081.................... Brake Assembly ................................ 4-15 Bracket, Latch 400-081.................... Brake Assembly ................................. 4-11 400-160....................

Pinion, Drive .....................................

4-11 Pin, Clevis 400-160.................... Pinion, Drive ........................................ 4-9 Bearing R 411-511/015 ............ Decal, Raymond .................................. 2-7 411-534.................... Decal, Emergency Disconnect ............... 2-7 Screw 411-552.................... Decal, Warning.................................... 2-7 Nut, Hex 411-582.................... Decal, Made In Canada ....................... 2-7 411-587/001 ............ Decal, No ODI Assembly ORiding, Black 9" ................... 2-7 411-633.................... Decal, Caution, Bilingual ..................... 2-7 ODI Assembly T 411-637/001 ............ Decal, Emergency Disconnect, Bilingual 2-7 Nut, Hex 411-639.................... Decal, Clear ........................................ 2-7 411-680.................... Decal, Washer H, Operating L, M, P ................................. 2-7 411-681.................... Decal, Replacement Instruction ............. 2-7

123-456-789.......................2-5

1.

Locate the Part Number in the NUMERICAL INDEX (APPENDIX B). Note the Section & page number(s) where the part is decribed.

FIGURE 2-2 ITEM NO. 1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

Frame Assembly - DS/DT

7 29

5

28

30

23

12

10

11

22

4

6

21

28 29 30 31

26 25

QTY

PART NUMBER

5

828-005-691/003

5

828-005-691/001

5

828-005-691/002

REF 1 1 1 2 2 1 1 1 1 2 2 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1

828-006-283 714-206 828-004-421 861-026 462-032 710-264P 750-433 828-004-622 828-006-364 750-006 771-049 760-130 810-733 828-004-651 710-067 771-019 114-008-306 114-009-695 1-150-057 1-150-001 7-590-006/001 114-008-718/005 5-015-003 5-015-004 828-004-672 828-004-671 710-069 411-938/001 411-938/003 411-938/002 411-938/004 828-004-674 828-004-683 828-004-682 154-009-117/001

24 Compartment A= 14" Battery 20 B= 16" Battery Compartment C= 21" Battery Compartment 19 D= Without Rear Posts E= With Rear Posts 18

F= Standard G= Remote H= SMARTi

17 K= Standard/Bypass L= SMARTi/Bypass

16

15 14

Nut, Lock Pin, Roll Bracket, Key Screw Washer Switch Assembly, Key Switch Assembly, Key Switch, Push Button Switch, Lock with Keys Switch, Push Button SMARTi Assembly Nut, Hex Nut, Hex Bracket Weldment Washer Screw Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Cable Assembly, SC to SMARTi Bracket, SMARTi Clamp, ODI Static Strap, Insulated

M= Remote/Bypass N= Remote/SMARTi O= DT 001 to 3842/DS 001 to 3802 P= Remote/SMARTi/Bypass Q= DT 001 to 3566/DS 001 to 3640

B-1 F, H, K, L, M, R F, H, K, L, M, P, R M, R, R G, M, N, P K, L, M, P, R H, L, N, P H, L, N, P H, L, N, P

2.

Find the Section & page number in the PARTS LIST referenced by the Numerical Index. Locate the Part Number. Note the part's FIGURE & ITEM NO.

F, H G K, L M, N, P H, L, N, P H, L, N, P F, G, K, M S= DT 3567 and Up/DS 3641 and Up T= DT 3843 and Up/DS 3803 and Up R= Recommended Spare

List 2-2: Frame Assembly - DS/DT

13

2-7 31 2

123-456-789 9 8

40

37

36

39

3.

3 38 1

Find the FIGURE & ITEM NO. on the associated illustration for a pictorial view of the part.

Figure 2-2: Frame Assembly - DS/DT

1079361_COVER 2-1

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00715-00120-14, 17 Apr 2014

Walkie Pallet - Model 7HBW23

General Information Major Sections

Major Sections

1

Figure 1-1: Major Sections

SECTION 3 Steering and Controls

SECTION 5 Electrical Components and Systems

SECTION 6 Hydraulic Components

SECTION 4 Drive and Brake

00715-00120-14, 17 Apr 2014

SECTION 7 Mast

SECTION 2 Finish and Accessories

1-5

General Information

Walkie Pallet - Model 7HBW23

Recommended Spare Parts List

Recommended Spare Parts List Description

Part No.

Qty.

Fig.

Adaptor Kit ..................................00590-43489-71 ...1 .......6-3 Bearing........................................00590-43317-71 ...2 .......8-5 Bearing, Cone ..............................00590-43308-71 ...1 .......8-5 Bearing, Cup................................00590-43307-71 ...1 .......8-5 Bearing, Thrust..............................00590-43311-71 ...1 .......8-5 Breaker, Circuit .............................00590-43457-71 ...1 .......5-5 Brush and Spring Kit......................00590-43393-71 ...1 .....5-11 Brush ...........................................00590-43372-71 ...4 .......5-9 Bushing (Cold Storage) ..................00590-43276-71 ...2 .......7-7 Bushing........................................00590-43300-71 ...2 .......3-3 Connector, Battery (SB-175) (Black) ............................................ ...................................................00590-40699-71 ...1 .......5-5 Connector, Battery (SB-175) (Blue) ............................................. ...................................................00590-40951-71 ...1 .......5-5 Connector, Battery (SB-175) (Grey) ............................................ ...................................................00590-40800-71 .. 1 .......5-5 Connector, Battery (SB-175) (Red) .............................................. ...................................................00590-40416-71 ...1 .......5-5 Connector, Battery (SB-175) (Yellow)............................... ........... ...................................................00590-40975-71 ...1 .......5-5 Contactor Kit, Solenoid ..................00590-43500-71 ...1 .......6-3 Contactor, Main............................00590-43450-71 ...1 .......5-5 Contactor, Main............................00590-48831-71 ...1 .......5-5 Contactor, Solenoid ONLY .............00590-04565-71 ...1 .......6-3 Disk.............................................00590-43415-71 ...1 .......4-6 Fuse, 10 Amp, AC ........................00590-43555-71 ...1 .....5-13 Fuse, 80 Amp, DC ........................00590-43557-71 ...1 .....5-13 Horn............................................00590-41941-71 ...1 .......5-5 Maintenance Tool, Programming.....00590-42153-71 ...1 .....8-14 O-Ring .........................................00590-43431-71 ...1 .......4-5 O-Ring .........................................00590-43491-71 ...1 .......6-3

1-6

Description

1

Part No.

Qty.

Fig.

O-Ring......................................... 00590-46362-71... 1 ....... 8-5 Pump Kit ...................................... 00590-43508-71... 1 ....... 6-3 Relay........................................... 00590-40042-71... 1 ....... 5-5 Reservoir Kit................................. 00590-43501-71... 1 ....... 6-3 Seal Kit........................................ 00590-40809-71... 1 ....... 6-6 Seal ............................................ 00590-42446-71... 1 ....... 3-9 Seal ............................................ 00590-43375-71... 1 ....... 5-9 Seal ............................................ 00590-43428-71... 1 ....... 4-5 Seal ............................................ 00590-47611-71... 2 ....... 3-9 Spool, Flow Control ...................... 00590-04891-71... 1 ....... 6-3 Spring ......................................... 00590-42420-71... 1 ....... 3-9 Spring ......................................... 00590-42421-71... 1 ....... 3-9 Spring ......................................... 00590-42422-71... 1 ....... 3-9 Spring ......................................... 00590-43290-71... 1 ....... 3-3 Spring ......................................... 00590-43371-71... 4 ....... 5-9 Spring ......................................... 00590-43490-71... 1 ....... 6-3 Switch ......................................... 00590-43472-71... 2 ....... 3-3 Switch, Control............................. 00590-43475-71... 1 ....... 5-5 Switch, Control............................. 00590-47612-71... 1 ....... 5-5 Switch, Horn ................................ 00590-42456-71... 2 ....... 3-9 Switch, Key (optional) ................... 00590-40978-71... 1 ....... 5-5 Tire, Drive Wheel (Traction Rubber)............................................. .................................................. 00590-46878-71... 1 ....... 4-7 Valve Kit, Relief ............................ 00590-43498-71... 1 ....... 6-3 Valve, Release .............................. 00590-04554-71... 1 ....... 6-3 Washer, Plastic............................. 00590-43292-71... 1 ....... 3-3 Wheel ......................................... 00590-43318-71... 1 ....... 8-5 Wheel, Load (Black Poly) ............... 00590-47623-71... 1 ....... 7-7

00715-00120-14, 17 Apr 2014

Walkie Pallet - Model 7HBW23

General Information Hardware Parts List

Hardware Parts List Description

Part No.

Qty.

Bolt .................................................... 00590-03911-71 ........2 Bolt .................................................... 00590-40688-71 ........6 Bolt .................................................... 00590-40759-71 ........4 Bolt .................................................... 00590-42657-71 ........2 Bolt .................................................... 00590-43283-71 ........1 Bolt .................................................... 00590-43563-71 ........2 Bolt, Caster Mounting........................... 00590-40872-71 ........8 Nut .................................................... 00590-41721-71 ........1 Nut .................................................... 00590-03923-71 ........4 Nut .................................................... 00590-03924-71 ........2 Nut .................................................... 00590-40420-71 ........8 Nut .................................................... 00590-40678-71 ........1 Nut .................................................... 00590-40760-71 ........2 Nut .................................................... 00590-41721-71 ......13 Nut .................................................... 00590-43314-71 ........1 Nut .................................................... 00590-43315-71 ........1 Nut .................................................... 00590-43384-71 ........2 Nut .................................................... 00590-43399-71 ........6 Nut .................................................... 00590-43422-71 ........5 Nut .................................................... 00590-43484-71 ........6 Nut .................................................... 00590-47615-71 ........1 Nut, Adjustment................................... 00590-43495-71 ........1 Nut, Clip ............................................ 00590-43542-71 ........2 Nut, Clip ............................................ 00590-50052-71 ........1 Screw................................................. 00590-03915-71 ........1 Screw................................................. 00590-03828-71 ........4 Screw................................................. 00590-03870-71 ........2 Screw................................................. 00590-03914-71 ........2 Screw................................................. 00590-03915-71 ......17 Screw................................................. 00590-03916-71 ........2 Screw................................................. 00590-05185-71 ........1 Screw................................................. 00590-39574-71 ........4 Screw................................................. 00590-42465-71 ........3 Screw................................................. 00590-42466-71 ........2 Screw................................................. 00590-42469-71 ........4 Screw................................................. 00590-42470-71 ........2 Screw................................................. 00590-42471-71 ........2 Screw................................................. 00590-42557-71 ........1 Screw................................................. 00590-43285-71 ........1 Screw................................................. 00590-43293-71 ......10 Screw................................................. 00590-43310-71 ........2 Screw................................................. 00590-43319-71 ........1 Screw................................................. 00590-43320-71 ........1

00715-00120-14, 17 Apr 2014

Description

1

Part No.

Qty.

Screw .................................................00590-43368-71 ........ 2 Screw .................................................00590-43377-71 ........ 4 Screw .................................................00590-43398-71 ........ 2 Screw .................................................00590-43408-71 ........ 1 Screw .................................................00590-43425-71 ........ 5 Screw .................................................00590-43439-71 ........ 9 Screw .................................................00590-43449-71 ........ 2 Screw .................................................00590-43465-71 ........ 2 Screw .................................................00590-43480-71 ........ 2 Screw .................................................00590-43528-71 ........ 2 Screw .................................................00590-43580-71 ........ 4 Screw .................................................00590-45650-71 ........ 2 Screw .................................................00590-47506-71 ........ 1 Screw .................................................00590-47603-71 ........ 2 Screw .................................................00590-47614-71 ........ 4 Screw .................................................00590-47626-71 ........ 1 Screw .................................................00590-48198-71 ........ 2 Screw .................................................00590-48199-71 ........ 2 Screw .................................................00590-48288-71 ........ 8 Screw .................................................00590-50033-71 ........ 2 Screw .................................................00590-50034-71 ........ 2 Screw .................................................00590-50051-71 ........ 1 Screw, EE ............................................00590-43407-71 ........ 6 Screw, M6 x 20 ...................................00590-43380-71 ........ 6 Screw, M6 x 30 ...................................00590-43381-71 ........ 2 Screw, Set, Locking...............................00590-03913-71 ........ 2 Screw, Set, Locking...............................00590-43271-71 ........ 7 Washer ...............................................00590-03885-71 ........ 1 Washer ...............................................00590-40690-71 ........ 6 Washer ...............................................00590-42468-71 ........ 2 Washer ...............................................00590-43288-71 ........ 2 Washer ...............................................00590-43379-71 ........ 8 Washer ...............................................00590-43400-71 ...... 12 Washer, Flat ........................................00590-40147-71 ........ 8 Washer, Flat ........................................00590-43316-71 ........ 2 Washer, Flat ........................................00590-43463-71 ........ 4 Washer, Lock .......................................00590-04689-71 ........ 6 Washer, Lock .......................................00590-43376-71 ........ 4 Washer, Lock .......................................00590-43440-71 ........ 9 Washer, Lock .......................................00590-43464-71 ........ 2 Washer, Lock .......................................00590-43483-71 ........ 6 Washer, Thrust .....................................00590-43321-71 ........ 2

1-7

General Information

Walkie Pallet - Model 7HBW23

Hardware Parts List

1-8

00715-00120-14, 17 Apr 2014

SECTION 2 Finish and Accessories Major Assemblies ................................................................................................................................................ 2-3 Finish Instructions ................................................................................................................................................. 2-5 Bumper Assembly................................................................................................................................................. 2-8

00715-00120-14, 17 Apr 2014

2-1

Finish and Accessories

2-2

Walkie Pallet - Model 7HBW23

00715-00120-14, 17 Apr 2014

Walkie Pallet - Model 7HBW23

Finish and Accessories Major Assemblies

Major Assemblies

2

Figure 2-1: Major Assemblies

1

3 5 6

2

4

1760-000_A

List 2-1: Major Assemblies FIGURE 2-1 ITEM NO. 1 2 3 4 5 6

QTY 1 1 1 1 1 1

PART NUMBER Ref. Ref. Ref. Ref. Ref. Ref.

00715-00120-14, 17 Apr 2014

DESCRIPTION

USED ON

Handle Assembly (See Figure 3-2.)

Gearbox and Motor Assembly (See Figure 4-2.)

Electrical System (See Figure 5-1a.)

Drive Motor (See Figure 5-2.)

Lift Pump Assembly (See Figure 6-1.)

Fork Final Assembly (See Figure 7-1.)

2-3

Finish and Accessories

Walkie Pallet - Model 7HBW23

Major Assemblies

2-4

00715-00120-14, 17 Apr 2014

Walkie Pallet - Model 7HBW23

Finish and Accessories Finish Instructions

Finish Instructions

2

Figure 2-2a: Finish Instructions 24 26 19

AU 2840 AS TO FIRE AND ELECTRIC SHOCK HAZARD ONLY. TYPE EE INDUSTRIAL TRUCK

3

4

NO. BB

AS TO FIRE AND ELECTRIC SHOCK HAZARDS ONLY TYPE E INDUSTRIAL TRUCK.

18

205A

8

21

6

7

25

1 13

9 Do not connect charger to truck connector.

28

1023797_D2, 1026008-001, 1026011_BW, 1026065-001_BW, 313157-004_BW, 1026216-001_BW, 412-715, 1066855_B, 1065246_A, 302402-000 SHT 1 OF 2

00715-00120-14, 17 Apr 2014

2-5

Finish and Accessories

Walkie Pallet - Model 7HBW23

Finish Instructions

Finish Instructions

2

Figure 2-2b: Finish Instructions

11

12

5

20

2

1023797_D1 SHT 2 OF 2

2-6

00715-00120-14, 17 Apr 2014

Walkie Pallet - Model 7HBW23

Finish and Accessories Finish Instructions List 2-2: Finish Instructions

FIGURE 2-2 ITEM NO. 1

QTY

PART NUMBER

DESCRIPTION

1 1 2 1 1 3 1 4 2 5 2 2 6 1 7 1 8 1 9 1 11 2 12 2 13 2 18 1 19 1 20 1 21 12 24 1 25 2 26 1 27 1 28 1 AR= As Required

00590-43452-71 00590-50587-71 00590-43570-71 00590-50588-71 00590-43569-71 00590-43348-71 00590-04497-71 00590-50586-71 Ref. 00590-45410-71 00590-45409-71 00590-43324-71 00590-43563-71 00590-03923-71 00590-43480-71 00590-47465-71 00590-47606-71 00590-47613-71 00590-05115-71 00590-43331-71 00590-40452-71 00590-45408-71 00590-03915-71 00590-45412-71

Cover Assembly, Upper Cover Assembly, Upper (Galvanized) Cover, Lower Cover, Lower (Galvanized) Disconnect, Battery Clip, Cover Decal, Toyota (Gray, 13.50 in.)

Decal, Toyota (Black, 13.50 in.)

Decal, Specification (Contact Factory) Decal, Toyota Warning Decal, No Riding Decal, Emergency Disconnect Bolt Nut Screw Decal, Tag E Decal, EE Specification Decal, EE Tack, Metal Decal, Steam Clean Decal, Warning Decal, Owner/Operator Manual Screw (Not Shown) Decal, Warning

00715-00120-14, 17 Apr 2014

USED ON

2-7

Finish and Accessories

Walkie Pallet - Model 7HBW23

Bumper Assembly

Bumper Assembly

2

Figure 2-3: Bumper Assembly

10 11 12

9

7

1

2 4 6 3 5

1016708A_201B

2-8

00715-00120-14, 17 Apr 2014

Walkie Pallet - Model 7HBW23

Finish and Accessories Bumper Assembly List 2-3: Bumper Assembly

FIGURE 2-3 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 A= Painted B= Galvanized

QTY

PART NUMBER

1 1 4 4 8 1 1 1 2 8 8 8 2 1

00590-49261-71 00590-49263-71 00590-39574-71 00590-43425-71 00590-41721-71 00590-43423-71 00590-43354-71 00590-48287-71 00590-43303-71 00590-40872-71 00590-43532-71 00590-48288-71 00590-02940-71 00590-48258-71

00715-00120-14, 17 Apr 2014

DESCRIPTION Bumper Weldment Bumper Weldment Screw Screw Nut Block, Skid Shoe Bracket, Skid Bracket, Skid Caster Assembly (See Figure 8-2.)

Bolt, Caster Mounting (Not Shown) Washer, Lock Screw Washer, Flat Bracket, Lift-Limit

USED ON A B

A B

2-9

Finish and Accessories

Walkie Pallet - Model 7HBW23

Bumper Assembly

2-10

00715-00120-14, 17 Apr 2014

SECTION 3 Steering and Controls Handle Mounting Assembly................................................................................................................................... 3-2 Handle Assembly ................................................................................................................................................. 3-4 Control Head ...................................................................................................................................................... 3-7

00715-00120-14, 17 Apr 2014

3-1

Steering and Controls

Walkie Pallet - Model 7HBW23

Handle Mounting Assembly

Handle Mounting Assembly

3

Figure 3-1: Handle Mounting Assembly

19 18

21 9

20

22

2

3 4 10

12

11 8

7

5 12

1

14

17

13 313877_F1

3-2

00715-00120-14, 17 Apr 2014

Walkie Pallet - Model 7HBW23

Steering and Controls Handle Mounting Assembly List 3-1: Handle Mounting Assembly

FIGURE 3-1 QTY PART NUMBER ITEM NO. 1 1 00590-43290-71 2 1 00590-46348-71 3 2 00590-43300-71 4 1 00590-43296-71 5 1 00590-43280-71 7 1 00590-43481-71 8 1 00590-43292-71 9 1 Ref. 10 2 00590-43288-71 11 1 00590-03913-71 12 2 00590-50034-71 13 1 00590-50032-71 14 2 00590-43472-71 17 2 00590-50033-71 18 1 00590-43282-71 19 1 00590-43283-71 20 2 00590-43310-71 21 1 00590-43285-71 22 1 00590-43286-71 R= Recommended Spare

00715-00120-14, 17 Apr 2014

DESCRIPTION Spring Bracket, Mounting, Stem Bushing Pin Sleeve Clamp, Wire Washer, Plastic Handle Assembly (See Figure 3-2.)

Washer Screw, Set Screw Bracket, Mounting, Switch Switch Screw Cushion Bolt Screw Screw Clip

USED ON R R

R

R

3-3

Steering and Controls

Walkie Pallet - Model 7HBW23

Handle Assembly

Handle Assembly

3

Figure 3-2: Handle Assembly

7

12

3

2

1

5

9 8 10 4

11

6

1066428_A

3-4

00715-00120-14, 17 Apr 2014

Walkie Pallet - Model 7HBW23

Steering and Controls Handle Assembly List 3-2: Handle Assembly

FIGURE 3-2 QTY ITEM NO. 1 4 2 2 3 2 4 1 5 1 6 1 7 1 8 1 9 1 10 1 11 1 12 1 A= Without Keypad

PART NUMBER 00590-03828-71 00590-48199-71 00590-48198-71 00590-47506-71 Ref. 00590-47607-71 00590-42457-71 00590-43482-71 00590-43297-71 00590-43347-71 00590-43346-71 00590-42458-71

00715-00120-14, 17 Apr 2014

DESCRIPTION Screw Screw Screw Screw Head, Control (See Figure 3-3a.)

Tiller Cover, Hood Harness, Stem Plate, Upper Plate, Lower Relief, Strain Pad, Key

USED ON

A

3-5

Steering and Controls

Walkie Pallet - Model 7HBW23

Handle Assembly

3-6

00715-00120-14, 17 Apr 2014

Walkie Pallet - Model 7HBW23

Steering and Controls Control Head

Control Head

3

Figure 3-3a: Control Head

5

11

4

3

8

7

2

10 13 14

20

6

12

9

313053_E1, 313053_E3 SHT 1 OF 2

00715-00120-14, 17 Apr 2014

3-7

Steering and Controls

Walkie Pallet - Model 7HBW23

Control Head

Control Head

3

Figure 3-3b: Control Head 26

24 15

23 16 18 27 17

28

8

22

19 25 17

21

7

20 31 32

40

34

39

38

37

31

36

35

34

33

32

313053_E2 SHT 2 OF 2

3-8

00715-00120-14, 17 Apr 2014

Walkie Pallet - Model 7HBW23

Steering and Controls Control Head List 3-3: Control Head

FIGURE 3-3 ITEM NO.

QTY

PART NUMBER

1 00590-46381-71 2 2 00590-42452-71 3 1 00590-42453-71 4 1 00590-42454-71 5 1 00590-43298-71 6 1 00590-42415-71 7 1 00590-42461-71 8 1 00590-42462-71 9 1 00590-43360-71 10 1 00590-42446-71 11 1 00590-42416-71 12 2 00590-42456-71 13 1 00590-42429-71 14 1 00590-42430-71 15 1 00590-46676-71 16 1 00590-47610-71 17 2 00590-47611-71 18 1 00590-42419-71 19 1 00590-42421-71 20 1 00590-47054-71 21 1 00590-42420-71 22 1 00590-42431-71 23 2 00590-42472-71 24 2 00590-42459-71 25 3 00590-42465-71 26 2 00590-42471-71 27 2 00590-42470-71 28 4 00590-42469-71 31 2 00590-42466-71 32 2 00590-42468-71 33 1 00590-43333-71 34 2 00590-42428-71 35 1 00590-42417-71 36 1 00590-42427-71 37 1 00590-42425-71 38 2 00590-42426-71 39 1 00590-42422-71 40 1 00590-43327-71 R= Recommended Spare

00715-00120-14, 17 Apr 2014

DESCRIPTION Head Assembly, Control Insert, Blank Insert, Lower Insert, Lift Handle Housing Button, No Function Button, Lift/Lower Wheel Assembly, Thumb (includes: items 31 thru 40) Seal Cap, Transparent Switch, Horn Button, Horn, Right-Hand Button, Horn, Left-Hand Display Vehicle Manager Seal Housing Spring Button, Reverser Spring Gasket Tie, Cable Tie, Cable Screw Screw Screw Screw Screw Washer Rocker, Right-Hand Bearing Stop Arm Axle Support Spring Rocker, Left-Hand

USED ON

R R

R R R

R

3-9

Steering and Controls

Walkie Pallet - Model 7HBW23

Control Head

3-10

00715-00120-14, 17 Apr 2014

SECTION 4 Drive and Brake Gearbox Installation ............................................................................................................................................. 4-3 Gearbox and Motor Assembly............................................................................................................................... 4-4 Brake Assembly ................................................................................................................................................... 4-6 Drive Wheel Assembly.......................................................................................................................................... 4-7

00715-00120-14, 17 Apr 2014

4-1

Drive and Brake

4-2

Walkie Pallet - Model 7HBW23

00715-00120-14, 17 Apr 2014

Walkie Pallet - Model 7HBW23

Drive and Brake Gearbox Installation

Gearbox Installation

4

Figure 4-1: Gearbox Installation

2

3

1

5

313168_D

List 4-1: Gearbox Installation FIGURE 4-1 ITEM NO. 1 2 3 4 5

QTY

PART NUMBER

1 10 1 2 1

Ref. 00590-43293-71 00590-43476-71 00590-43335-71 Ref.

00715-00120-14, 17 Apr 2014

DESCRIPTION

USED ON

Gearbox and Motor Assembly (See Figure 4-2.)

Screw Bearing Bolt, Stop (Not Shown) Wheel Assembly, Drive (See Figure 4-4.)

4-3

Drive and Brake

Walkie Pallet - Model 7HBW23

Gearbox and Motor Assembly

Gearbox and Motor Assembly

4

Figure 4-2: Gearbox and Motor Assembly

14

13

15

12

16

17

11

10

18

19

9

8

20

21

4

7

22

6

4

3

2

1

5

312675

4-4

00715-00120-14, 17 Apr 2014

Walkie Pallet - Model 7HBW23

Drive and Brake Gearbox and Motor Assembly List 4-2: Gearbox and Motor Assembly

FIGURE 4-2 ITEM NO.

QTY

PART NUMBER

1 00590-43295-71 1 5 00590-43365-71 2 1 00590-43396-71 3 1 00590-43428-71 4 2 00590-43429-71 5 1 00590-43430-71 6 1 00590-43431-71 7 1 00590-43432-71 8 1 00590-43433-71 9 1 00590-43434-71 10 1 00590-43435-71 11 1 00590-43447-71 12 1 00590-43437-71 13 1 00590-43427-71 14 9 00590-43439-71 15 9 00590-43440-71 16 1 00590-43441-71 17 1 00590-43442-71 18 1 00590-43443-71 19 1 00590-43395-71 20 1 00590-43444-71 21 1 00590-43385-71 22 1 00590-43445-71 R= Recommended Spare

00715-00120-14, 17 Apr 2014

DESCRIPTION Gearbox and Motor Assembly Stud Axle Seal Bearing Spacer O-Ring Plug Gear Ring, Retainer Gear Cover Plug Vent Screw Washer, Lock Bearing Gear Bearing Ring, Retainer Gear Key Case

USED ON

R

R

4-5

Drive and Brake

Walkie Pallet - Model 7HBW23

Brake Assembly

Brake Assembly

4

Figure 4-3: Brake Assembly

3

4

8

5

6

7

3370-000

List 4-3: Brake Assembly FIGURE 4-3 ITEM NO.

QTY

PART NUMBER

00590-43446-71 3 1 00590-43417-71 4 1 00590-43415-71 5 1 00590-43436-71 6 1 00590-43408-71 7 1 00590-43395-71 8 1 00590-46363-71 R= Recommended Spare

4-6

DESCRIPTION Brake Assembly Hub Disk Coil Screw Ring, Retainer Disk

USED ON

R

00715-00120-14, 17 Apr 2014

Walkie Pallet - Model 7HBW23

Drive and Brake Drive Wheel Assembly

Drive Wheel Assembly

4

Figure 4-4: Drive Wheel Assembly 1

2

3

4

313054

List 4-4: Drive Wheel Assembly FIGURE 4-4 ITEM NO. 1

QTY

PART NUMBER

1 00590-43409-71 1 00590-43410-71 1 00590-46884-71 1 00590-43411-71 1 00590-43412-71 1 00590-43413-71 1 00590-43414-71 2 1 00590-46883-71 1 00590-48128-71 1 00590-46881-71 1 00590-47616-71 1 00590-46879-71 1 00590-46878-71 1 00590-46877-71 3 1 00590-43421-71 4 5 00590-43422-71 R= Recommended Spare

00715-00120-14, 17 Apr 2014

DESCRIPTION Wheel Assembly, Drive (Smooth Black Rubber) Wheel Assembly, Drive (Black Poly) Wheel Assembly, Drive (Red Poly) Wheel Assembly, Drive (Crowned Vulkollan) Wheel Assembly, Drive (Non-marking Rubber) Wheel Assembly, Drive (Traction Rubber) Wheel Assembly, Drive (Lugged) Tire, Drive Wheel (Smooth Black Rubber) Tire, Drive Wheel (Black Poly) Tire, Drive Wheel (Red Poly) Tire, Drive Wheel (Crowned Vulkollan) Tire, Drive Wheel (Non-marking Rubber) Tire, Drive Wheel (Traction Rubber) Tire, Drive Wheel (Lugged) Hub Nut

USED ON

R

4-7

Drive and Brake

Walkie Pallet - Model 7HBW23

Drive Wheel Assembly

4-8

00715-00120-14, 17 Apr 2014

SECTION 5 Electrical Components and Systems Electrical System .................................................................................................................................................. 5-3 Drive Motor......................................................................................................................................................... 5-8 Pump and Motor Assembly.................................................................................................................................. 5-11 Wet Battery Pack Assembly ................................................................................................................................. 5-12 Maintenance Free Battery Pack ............................................................................................................................ 5-14 EE Battery and Stand Alone Charger .................................................................................................................... 5-16 Battery Tray Assembly ........................................................................................................................................ 5-18

00715-00120-14, 17 Apr 2014

5-1

Electrical Components and Systems

5-2

Walkie Pallet - Model 7HBW23

00715-00120-14, 17 Apr 2014

Walkie Pallet - Model 7HBW23

Electrical Components and Systems Electrical System

Electrical System

5

Figure 5-1a: Electrical System

29 30

31

See Detail A 28

32 33

20 15

36 37

34

35

313170_W1 SHT 1 OF 2

00715-00120-14, 17 Apr 2014

5-3

Electrical Components and Systems

Walkie Pallet - Model 7HBW23

Electrical System

Electrical System

5

Figure 5-1b: Electrical System

7 12

16 14 10

3

11 8

2

4

17

24

9

5

32 33

25 13

6 26 27

DETAIL A 313144_G SHT 2 OF 2

5-4

00715-00120-14, 17 Apr 2014

Walkie Pallet - Model 7HBW23

Electrical Components and Systems Electrical System List 5-1: Electrical System (Sheet 1 of 2)

FIGURE 5-1 ITEM NO. 2 3 4 5 6 7

8 9 10 11 12 13 14 15 16 17 18 19 20 24 25 26 27 28

QTY

PART NUMBER

1 1 1 1 1 1 1 1 1 1 1 1 2 2 5 2 1 1 1 1 2 7 1 5 1 1 6 6 1 1 1 1 2 1 1 1 1 2 2 1 2 2

00590-49298-71 00590-43450-71 00590-48831-71 00590-43457-71 00590-40042-71 00590-41941-71 00590-40800-71 00590-40975-71 00590-40416-71 00590-40951-71 00590-40699-71 00590-43448-71 00590-45650-71 00590-43449-71 00590-03915-71 00590-03916-71 00590-05185-71 00590-43564-71 00590-47620-71 00590-46361-71 00590-43453-71 00590-03847-71 00590-46422-71 00590-41721-71 00590-43454-71 00590-51603-71 00590-43484-71 00590-43483-71 00590-43469-71 00590-43470-71 00590-40983-71 00590-40978-71 00590-47614-71 00590-43486-71 00590-43485-71 00590-43475-71 00590-47612-71 00590-43528-71 00590-05227-71 00590-48832-71 00590-50041-71 00590-46069-71

29 30 31 32 33 34 35 36 37 38 39 40 A= Standard E B= EE C= Cold Storage R= Recommended Spare

00715-00120-14, 17 Apr 2014

DESCRIPTION Controller, Traction Contactor, Main Contactor, Main Breaker, Circuit Relay Horn Connector, Battery (SB-175) (Gray) Connector, Battery (SB-175) (Yellow) Connector, Battery (SB-175) (Red) Connector, Battery (SB-175) (Blue) Connector, Battery (SB-175) (Black) Bar, Bus Screw Screw Screw Screw Screw Cable, Negative Cable Cable, Positive Decal, 110 Amp Tie, Cable (Not Shown) Tie, Cable (Not Shown) Nut Decal, 2x 10 Amp Harness, Main Nut Washer, Lock Mounting Bracket, ON/OFF (Without Key Hole) Mounting Bracket, ON/OFF (With Key Hole) Switch, Rocker Switch, Key (Optional) Screw Cable Cable Switch, Control Switch, Control Screw Connector, Spade Bracket, Contactor (Not Shown) Screw (Not Shown) Nut (Not Shown)

USED ON A,B,R C,R R R R R R R R R

R

R C,R

C C C

5-5

Electrical Components and Systems

Walkie Pallet - Model 7HBW23

Electrical System List 5-1: Electrical System (Sheet 2 of 2) FIGURE 5-1 QTY PART NUMBER ITEM NO. 41 2 00590-44503-71 42 2 00590-48830-71 43 1 00590-50042-71 A= Standard E B= EE C= Cold Storage R= Recommended Spare

5-6

DESCRIPTION Washer (Not Shown) Terminal (Not Shown) Wire (Not Shown)

USED ON C C C

00715-00120-14, 17 Apr 2014

Walkie Pallet - Model 7HBW23

Electrical Components and Systems Electrical System

00715-00120-14, 17 Apr 2014

5-7

Electrical Components and Systems

Walkie Pallet - Model 7HBW23

Drive Motor

Drive Motor

5

Figure 5-2: Drive Motor 31 7

6

8

29

9

10

11

12

13

14

15

30

DETAIL A

5 1

2

3

SEE DETAIL A

24

4

23

21

33

22

20

25

19

26

33

18

27

17

16

28

32

1760-000_A

5-8

00715-00120-14, 17 Apr 2014

Walkie Pallet - Model 7HBW23

Electrical Components and Systems Drive Motor List 5-2: Drive Motor

FIGURE 5-2 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

QTY

PART NUMBER

1 00590-43395-71 1 00590-43444-71 1 00590-43385-71 1 00590-43445-71 1 00590-43397-71 2 00590-43398-71 6 00590-43399-71 12 00590-43400-71 1 00590-43401-71 1 00590-43402-71 1 00590-43403-71 1 00590-43404-71 1 00590-43375-71 1 00590-43373-71 1 00590-43394-71 1 00590-43366-71 1 00590-43417-71 1 00590-43367-71 2 00590-43368-71 1 00590-43369-71 1 00590-43370-71 4 00590-43371-71 4 00590-43372-71 2 00590-43384-71 1 00590-43374-71 1 00590-43364-71 4 00590-43376-71 4 00590-43377-71 4 00590-43378-71 8 00590-43379-71 6 00590-43380-71 2 00590-43381-71 32 1 00590-43382-71 33 6 00590-43407-71 R= Recommended Spare

00715-00120-14, 17 Apr 2014

DESCRIPTION Ring, Retainer Gear Key Case Terminal Screw Nut Washer Field Isolator Bearing Shim Seal Armature Key Ring, Retainer Hub Band, Cover, Standard Screw Cover Plate, Brush Spring Brush Nut Ring, Retainer Bearing Washer, Lock Screw Shoe, Pole Washer Screw, M6 x 20 Screw, M6 x 30 Band, Cover, EE Screw, EE

USED ON

R

R R

5-9

Electrical Components and Systems

Walkie Pallet - Model 7HBW23

Drive Motor

5-10

00715-00120-14, 17 Apr 2014

Walkie Pallet - Model 7HBW23

Electrical Components and Systems Pump and Motor Assembly

Pump and Motor Assembly

5

Figure 5-3: Pump and Motor Assembly

3

2

1750-100

List 5-3: Pump and Motor Assembly FIGURE 5-3 ITEM NO.

QTY

PART NUMBER

1 00590-43392-71 2 1 00590-43393-71 3 1 00590-43403-71 4 1 00590-43405-71 R= Recommended Spare

00715-00120-14, 17 Apr 2014

DESCRIPTION Motor, Lift Brush and Spring Kit Bearing, Commutator End Bearing, Drive End (Not Shown)

USED ON R

5-11

Electrical Components and Systems

Walkie Pallet - Model 7HBW23

Wet Battery Pack Assembly

Wet Battery Pack Assembly

5

Figure 5-4: Wet Battery Pack Assembly

22

12

13

7

11 27

26

18 6

20

15

25

5 3

5

21 1

23

10 19 2 4

14 24

9

313823_F

5-12

00715-00120-14, 17 Apr 2014

Walkie Pallet - Model 7HBW23

Electrical Components and Systems Wet Battery Pack Assembly List 5-4: Wet Battery Pack Assembly

FIGURE 5-4 ITEM NO.

QTY

PART NUMBER

1 00590-46920-71 1 00590-50050-71 1 1 00590-43571-71 2 1 00590-43575-71 3 1 00590-43544-71 4 1 00590-43573-71 5 12 00590-03915-71 6 4 00590-40422-71 7 2 00590-43542-71 9 1 00590-43337-71 1 00590-43338-71 1 00590-43339-71 1 00590-43340-71 2 00590-43341-71 1 00590-43302-71 1 00590-43474-71 2 00590-43554-71 1 00590-43559-71 1 00590-43555-71 1 00590-43557-71 1 00590-43558-71 1 00590-47619-71 1 00590-43561-71 1 00590-43566-71 1 00590-43565-71 1 00590-43567-71 10 8 00590-40425-71 11 8 00590-40420-71 12 1 00590-50051-71 13 1 00590-50052-71 14 4 00590-40409-71 15 3 00590-43279-71 18 1 00590-43546-71 19 1 00590-43545-71 20 1 00590-40416-71 21 10 00590-03847-71 22 1 00590-43568-71 23 1 00590-43336-71 24 1 00590-40799-71 25 2 00590-43605-71 26 1 00590-45430-71 27 8 00590-40147-71 28 1 00590-47604-71 R= Recommended Spare

00715-00120-14, 17 Apr 2014

DESCRIPTION Battery Pack Assembly, Wet Battery Pack Assembly, Wet (Without Batteries) Cover, Battery Pack Support Weldment, Battery Tray Weldment, Upper, Right-Hand Tray Weldment, Upper, Left-Hand Screw Grommet, Rubber Nut, Clip Charger, 24 Volt (includes:) Wire, AC Plug Ammeter Capacitor, 4MFD Strap, Capacitor Control, ET80, 24 Volt, DC Plug, Battery Connector Diode Fuse Holder, 80 Amp Fuse, 10 Amp, AC Fuse, 80 Amp, DC Grommet, Rubber Fuse Holder, 10 Amp Rectifier Relief, Strain Strap Transformer Boot Nut Screw Nut, Clip Battery Cable Assembly Cable Assembly Cable Assembly Connector, Battery (SB-175) (Red) Tie, Cable Decal, Warning Decal Decal, Warning Decal, Battery Tray, Cord Washer, Flat Bracket, Mounting (Not Shown)

USED ON

R R

5-13

Electrical Components and Systems

Walkie Pallet - Model 7HBW23

Maintenance Free Battery Pack

Maintenance Free Battery Pack

5

Figure 5-5: Maintenance Free Battery Pack

17

4

5

6

14

15

16

10 9

8

2

3

7

3

313176_B_2

5-14

00715-00120-14, 17 Apr 2014

Walkie Pallet - Model 7HBW23

Electrical Components and Systems Maintenance Free Battery Pack List 5-5: Maintenance Free Battery Pack

FIGURE 5-5 ITEM NO. 2 3 4 5 6 7 8 9 10 14 15 16 17

QTY

PART NUMBER

DESCRIPTION

1 1 4 2 1 1 3 6 6 6 1 1 1 1

00590-46926-71 00590-42639-71 00590-40565-71 00590-40684-71 00590-43538-71 00590-42642-71 00590-40683-71 00590-40688-71 00590-04689-71 00590-40690-71 00590-40630-71 00590-00581-71 00590-45431-71 00590-47626-71

Battery Pack, Maintenance Free Charger Assembly (No Service Parts) Battery, 6 Volt Grommet, Rubber Decal, Champion Decal, Danger Cable Assembly Bolt Washer, Lock Washer Cable Assembly Connector, Battery (SB-175) (Grey) Cable, AC Power Screw

00715-00120-14, 17 Apr 2014

USED ON

5-15

Electrical Components and Systems

Walkie Pallet - Model 7HBW23

EE Battery and Stand Alone Charger

EE Battery and Stand Alone Charger

5

Figure 5-6: EE Battery and Stand Alone Charger

1

3

2

1089511_C

5-16

00715-00120-14, 17 Apr 2014

Walkie Pallet - Model 7HBW23

Electrical Components and Systems EE Battery and Stand Alone Charger List 5-6: EE Battery and Stand Alone Charger

FIGURE 5-6 ITEM NO. 1 2 3

QTY

PART NUMBER

1 1 1

00590-49320-71 00590-50054-71 00590-49317-71

00715-00120-14, 17 Apr 2014

DESCRIPTION

USED ON

Cable Assembly (4 Gauge) Battery Tray Assembly, EE (See Figure 5-7.)

Charger Assembly (No Service Parts)

5-17

Electrical Components and Systems

Walkie Pallet - Model 7HBW23

Battery Tray Assembly

Battery Tray Assembly

5

Figure 5-7: Battery Tray Assembly

2

18

21

26

10

14

13

22 11 7 3

5

17 9 20

1

15

8

6

1089511_C

5-18

00715-00120-14, 17 Apr 2014

Walkie Pallet - Model 7HBW23

Electrical Components and Systems Battery Tray Assembly List 5-7: Battery Tray Assembly

FIGURE 5-7 QTY PART NUMBER ITEM NO. 1 8 00590-46615-71 2 2 00590-40422-71 3 1 00590-40421-71 5 1 00590-40416-71 6 3 00590-49314-71 7 2 00590-49315-71 8 8 00590-40425-71 9 2 00590-43449-71 10 5 00590-03915-71 11 2 00590-03923-71 13 1 00590-49316-71 14 1 00590-50055-71 15 4 00590-50056-71 17 1 00590-49318-71 18 1 00590-49319-71 20 1 00590-49321-71 21 1 Ref. 22 1 00590-49322-71 26 1 00590-40898-71 A= Contact Technical Support

00715-00120-14, 17 Apr 2014

DESCRIPTION Washer, Lock Grommet, Rubber Grommet, Rubber Connector, Battery (SB-175) (Red) Cable Assembly Cable Assembly Boot Screw, Thread-Forming Screw, Thread-Forming Nut Cover, Back Angle, Top Attach Battery, 6 Volt, EE Enclosure Weldment, Electric Latch Brace, Retention Decal, Data (Special Order) Decal, Warning Screw, Thread-Forming

USED ON

A

5-19

Electrical Components and Systems

Walkie Pallet - Model 7HBW23

Battery Tray Assembly

5-20

00715-00120-14, 17 Apr 2014

SECTION 6 Hydraulic Components Lift Pump and Motor Assembly ............................................................................................................................... 5-2 Hydraulic Hose.................................................................................................................................................... 6-5 Cylinder Assembly ............................................................................................................................................... 6-6

00715-00120-14, 17 Apr 2014

6-1

Hydraulic Components

Walkie Pallet - Model 7HBW23

Lift Pump and Motor Assembly

Lift Pump and Motor Assembly

5

Figure 6-1: Lift Pump and Motor Assembly 39

2

4

45

5 38 40

43

44

6

37 36 35

7

8

34 33

9 14 10 12

32

13

8 31 15

17 42 16 18 19 20

29 22 23 24 28 25 27

26

46

6100-100_A

6-2

00715-00120-14, 17 Apr 2014

Walkie Pallet - Model 7HBW23

Hydraulic Components Lift Pump and Motor Assembly List 6-1: Lift Pump and Motor Assembly

FIGURE 6-1 ITEM NO.

QTY

PART NUMBER

1 00590-43461-71 1 00590-43392-71 4 00590-43463-71 2 00590-43464-71 2 00590-43465-71 2 00590-43497-71 4 NSS 1 NSS 1 00590-04891-71 1 00590-04554-71 1 00590-04559-71 1 NSS 1 00590-43513-71 1 00590-43514-71 1 NSS 2 00590-43516-17 2 NSS 1 NSS 1 NSS 1 NSS 1 NSS 1 NSS 1 NSS 1 NSS 1 NSS 1 NSS 1 NSS 1 NSS 1 00590-43520-71 1 00590-43518-71 1 00590-43490-71 1 00590-43491-71 1 00590-43492-71 1 00590-04894-71 1 00590-48261-71 1 00590-43495-71 1 00590-43508-71 1 00590-43498-71 1 00590-43489-71 1 00590-43500-71 1 00590-04565-71 46 1 00590-43501-71 R= Recommended Spare NSS= Not Sold Separately 2 4 5 6 7 8 9 10 12 13 14 15 16 17 18 19 20 22 23 24 25 26 27 28 29 31 32 33 34 35 36 37 38 39 40 42 43 44 45

00715-00120-14, 17 Apr 2014

DESCRIPTION Pump and Motor Assembly, Lift Motor, Lift (See Figure 5-3.)

Washer, Flat Washer, Lock Screw Tab, 45 Degree Plug Plug Spool, Flow Control (includes: item 14) Valve, Release Coil, 24 Volt Spring (included: in item 10) Coupler O-Ring Pump (See item 42) Washer Screw O-Ring Tube Magnet Strainer Clamp, Hose Reservoir Elbow, 90 Degree Breather Tube O-Ring Adaptor Seat, Relief Plunger Spring O-Ring Cap Gasket Cable Nut, Adjustment Pump Kit (includes: items 15 thru 19) Valve Kit, Relief (includes: items 34, 35, 36, 37 and 40) Adaptor Kit (includes: items 8, 9, 32, 34 thru 38) Contactor Kit, Solenoid (includes: items 4, 5, 6 and 39) Contactor, Solenoid ONLY Reservoir Kit (includes: items 20 thru 29)

USED ON

R R R

R

R

R R

R R R R R R

6-3

Hydraulic Components

Walkie Pallet - Model 7HBW23

Lift Pump and Motor Assembly

6-4

00715-00120-14, 17 Apr 2014

Walkie Pallet - Model 7HBW23

Hydraulic Components Hydraulic Hose

Hydraulic Hose

6

Figure 6-2: Hydraulic Hose See Detail A

9 7 6 2

1 5

3

4 8

DETAIL A 313170_W2, 6125-100_A

List 6-2: Hydraulic Hose FIGURE 6-2 ITEM NO. 1 2 3 4 5 6 7 8 9

QTY

PART NUMBER

1 1 1 2 1 1 1 1 2

00590-05111-71 Ref. Ref. 00590-47603-71 00590-43502-71 00590-47202-71 00590-45699-71 00590-03885-71 00590-41721-71

00715-00120-14, 17 Apr 2014

DESCRIPTION

USED ON

Fitting, 90 Degree Cylinder Assembly (See Figure 6-3.)

Pump and Motor Assembly, Lift (See Figure 6-1.)

Screw Hose Retainer, Cylinder Spring, Retainer Washer Nut

6-5

Hydraulic Components

Walkie Pallet - Model 7HBW23

Cylinder Assembly

Cylinder Assembly

6

Figure 6-3: Cylinder Assembly

7

2

3

4

5

6

6420-000_A

List 6-3: Cylinder Assembly FIGURE 6-3 ITEM NO.

PART NUMBER

DESCRIPTION

1 00590-43503-71 2 1 00590-40807-71 3 1 NSS 4 1 NSS 5 1 NSS 6 1 00590-50875-71 7 1 00590-40809-71 R= Recommended Spare NSS= Not Sold Separately

Cylinder Assembly Rod Ring Wiper Seal Housing Seal Kit (includes: items 3, 4 and 5)

6-6

QTY

USED ON

R R

00715-00120-14, 17 Apr 2014

SECTION 7 Mast Fork Final Assembly.............................................................................................................................................. 7-2 Wheel Fork and Load Wheel Assembly .................................................................................................................. 7-6

00715-00120-14, 17 Apr 2014

7-1

Mast

Walkie Pallet - Model 7HBW23

Fork Final Assembly

Fork Final Assembly

7

Figure 7-1: Fork Final Assembly

18 5

10

16

15 6 17

3

13

21

12 2

21

14

5 18

9 8

7

1

19

20

4

21

7

313167_D

7-2

00715-00120-14, 17 Apr 2014

Walkie Pallet - Model 7HBW23

Mast Fork Final Assembly List 7-1: Fork Final Assembly (Sheet 1 of 3)

FIGURE 7-1 ITEM NO. 1 2 3 4

QTY

PART NUMBER

2 2 1 1 2 2

00590-43332-71 00590-43342-71 00590-46347-71 00590-46346-71 Ref. 00590-48262-71

2

00590-48263-71

2

00590-48264-71

2

00590-48265-71

2

00590-48266-71

2

00590-48267-71

2

00590-48268-71

2 00590-48269-71 2 00590-48270-71 2 00590-48271-71 2 00590-48272-71 2 00590-48273-71 2 00590-48274-71 2 00590-48275-71 2 00590-43356-71 2 00590-43355-71 2 00590-43353-71 2 00590-43363-71 2 00590-43351-71 2 00590-43350-71 2 00590-43349-71 2 00590-43345-71 2 00590-43344-71 2 00590-43312-71 2 00590-43281-71 A= Fork Length = 32 in.

B= Fork Length = 36 in.

C= Fork Length = 42 in.

D= Fork Length = 46 in.

E= Fork Length = 48 in.

F= Fork Length = 54 in.

G= Fork Length = 60 in.

H= Frame Width = 18 in.

I= Frame Width = 20 in.

J= Frame Width = 22 in.

K= Frame Width = 25 in.

L= Frame Width = 27 in.

00715-00120-14, 17 Apr 2014

DESCRIPTION Pin (Standard, Painted) Pin (Cold Storage, Galvanized) Frame, Carrier (Standard, Cold Storage, Galvanized) Frame, Carrier (Standard, Cold Storage, Galvanized) Wheel Fork and Load Wheel Assembly (See Figure 7-2.)

Rod Assembly, Pull (Standard Battery Box, 7.8 in.)

(Galvanized) Rod Assembly, Pull (Standard Battery Box, 7.8 in.)

(Galvanized) Rod Assembly, Pull (Standard Battery Box, 7.8 in.)

(Galvanized) Rod Assembly, Pull (Standard Battery Box, 7.8 in.)

(Galvanized) Rod Assembly, Pull (Standard Battery Box, 7.8 in.)

(Galvanized) Rod Assembly, Pull (Standard Battery Box, 7.8 in.)

(Galvanized) Rod Assembly, Pull (Standard Battery Box, 7.8 in.)

(Galvanized) Rod Assembly, Pull (Long Battery Box, 9 in.) (Galvanized) Rod Assembly, Pull (Long Battery Box, 9 in.) (Galvanized) Rod Assembly, Pull (Long Battery Box, 9 in.) (Galvanized) Rod Assembly, Pull (Long Battery Box, 9 in.) (Galvanized) Rod Assembly, Pull (Long Battery Box, 9 in.) (Galvanized) Rod Assembly, Pull (Long Battery Box, 9 in.) (Galvanized) Rod Assembly, Pull (Long Battery Box, 9 in.) (Galvanized) Rod Assembly, Pull (Standard Battery Box, 7.8 in.) (Painted) Rod Assembly, Pull (Standard Battery Box, 7.8 in.) (Painted) Rod Assembly, Pull (Standard Battery Box, 7.8 in.) (Painted) Rod Assembly, Pull (Standard Battery Box, 7.8 in.) (Painted) Rod Assembly, Pull (Standard Battery Box, 7.8 in.) (Painted) Rod Assembly, Pull (Standard Battery Box, 7.8 in.) (Painted) Rod Assembly, Pull (Standard Battery Box, 7.8 in.) (Painted) Rod Assembly, Pull (Long Battery Box, 9 in.) (Painted) Rod Assembly, Pull (Long Battery Box, 9 in.) (Painted) Rod Assembly, Pull (Long Battery Box, 9 in.) (Painted) Rod Assembly, Pull (Long Battery Box, 9 in.) (Painted)

USED ON

H, I, J K, L A B C D E F G A B C D E F G A B C D E F G A B C D

7-3

Mast

Walkie Pallet - Model 7HBW23

Fork Final Assembly List 7-1: Fork Final Assembly (Sheet 2 of 3) FIGURE 7-1 ITEM NO.

QTY

PART NUMBER

2 00590-43323-71 2 00590-43424-71 2 00590-43328-71 5 2 00590-43362-71 4 00590-43276-71 2 00590-48285-71 4 00590-43276-71 6 2 00590-43326-71 2 00590-43325-71 7 4 00590-43274-71 4 00590-43275-71 8 2 00590-43358-71 2 00590-43357-71 9 1 00590-43361-71 4 00590-43276-71 1 00590-43359-71 4 00590-43276-71 1 00590-48276-71 4 00590-43276-71 1 00590-48277-71 4 00590-43276-71 10 1 00590-43359-71 2 00590-43276-71 1 00590-43361-71 2 00590-43276-71 1 00590-48277-71 2 00590-43276-71 1 00590-48276-71 2 00590-43276-71 12 2 Ref. 13 2 00590-43551-71 4 00590-43550-71 14 1 Ref. 15 2 00590-42657-71 16 2 00590-40760-71 17 2 00590-03924-71 A= Fork Length = 32 in.

B= Fork Length = 36 in.

C= Fork Length = 42 in.

D= Fork Length = 46 in.

E= Fork Length = 48 in.

F= Fork Length = 54 in.

G= Fork Length = 60 in.

H= Frame Width = 18 in.

I= Frame Width = 20 in.

J= Frame Width = 22 in.

K= Frame Width = 25 in.

L= Frame Width = 27 in.

7-4

DESCRIPTION

USED ON

Rod Assembly, Pull (Long Battery Box, 9 in.) (Painted) Rod Assembly, Pull (Long Battery Box, 9 in.) (Painted) Rod Assembly, Pull (Long Battery Box, 9 in.) (Painted) Link (Standard, Cold Storage) (includes:) Bushing Link (Galvanized) (includes:) Bushing Pin (Standard) Pin (Cold Storage, Galvanized) Pin (Standard) Pin (Cold Storage, Galvanized) Pin (Standard) Pin (Cold Storage, Galvanized) Link (Standard, Cold Storage) (includes:) Bushing Link (Standard, Cold Storage) (includes:) Bushing Link (Galvanized) (includes:) Bushing Link (Galvanized) (includes:) Bushing Link (Standard, Cold Storage) (includes:) Bushing Link (Standard, Cold Storage) (includes:) Bushing Link (Galvanized) (includes:) Bushing Link (Galvanized) (includes:) Bushing Screw (See Figure 2-3.)

Link Assembly, Upper (includes:) Bushing Bracket, Lift-Limit (See Figure 2-3.)

Bolt Nut Nut

E F G I, K I, K H,I,J,K,L H,I,J,K,L H,I,J,K,L H,I,J,K,L H,I,J,K,L H,I,J,K,L J, L H J, L H J, L H J,L H

00715-00120-14, 17 Apr 2014

Walkie Pallet - Model 7HBW23

Mast Fork Final Assembly List 7-1: Fork Final Assembly (Sheet 3 of 3)

FIGURE 7-1 QTY PART NUMBER ITEM NO. 18 4 00590-40759-71 19 2 00590-03911-71 20 2 00590-03913-71 21 6 00590-43271-71 A= Fork Length = 32 in.

B= Fork Length = 36 in.

C= Fork Length = 42 in.

D= Fork Length = 46 in.

E= Fork Length = 48 in.

F= Fork Length = 54 in.

G= Fork Length = 60 in.

H= Frame Width = 18 in.

I= Frame Width = 20 in.

J= Frame Width = 22 in.

K= Frame Width = 25 in.

L= Frame Width = 27 in.

00715-00120-14, 17 Apr 2014

DESCRIPTION

USED ON

Bolt Bolt Screw, Set, Locking Screw, Set, Locking

7-5

Mast

Walkie Pallet - Model 7HBW23

Wheel Fork and Load Wheel Assembly

Wheel Fork and Load Wheel Assembly

7

Figure 7-2: Wheel Fork and Load Wheel Assembly

6 1

3 4 8

7

5

2

313065_D

7-6

00715-00120-14, 17 Apr 2014

Walkie Pallet - Model 7HBW23

Mast Wheel Fork and Load Wheel Assembly

List 7-2: Wheel Fork and Load Wheel Assembly FIGURE 7-2 ITEM NO.

QTY

PART NUMBER

00590-50048-71 00590-50049-71 1 2 00590-43299-71 2 2 00590-43276-71 3 1 00590-43547-71 4 1 00590-43548-71 5 1 00590-43541-71 1 00590-48278-71 6 1 00590-47623-71 1 00590-47624-71 1 00590-47625-71 7 1 00590-43271-71 8 1 00590-00019-71 R= Recommended Spare

00715-00120-14, 17 Apr 2014

DESCRIPTION Wheel Assembly, Load (Standard) Wheel Assembly, Load (Cold Storage, Lube) Bearing (Standard) Bushing Pin, Load Wheel (Standard) Pin, Load Wheel (Cold Storage) Wheel Fork Assembly (Standard) (includes: item 2) Wheel Fork Assembly (Galvanized) (includes: item 2) Wheel, Load (Black Poly) Wheel, Load (Red Poly) Wheel, Load (Tan Poly) Screw, Set, Locking Fitting, Grease

USED ON

R

R

7-7

Mast

Walkie Pallet - Model 7HBW23

Wheel Fork and Load Wheel Assembly

7-8

00715-00120-14, 17 Apr 2014

SECTION 8 Options/Kits Removable Load Backrest...................................................................................................................................... 8-3 Caster Assembly .................................................................................................................................................. 8-4 Electrically Enclosed (EE) Covers and Static Strap..................................................................................................... 8-7 Electric Brake Release Option .............................................................................................................................. 8-10 Travel Alarm Installation...................................................................................................................................... 8-12 Tools ................................................................................................................................................................ 8-14

00715-00120-14, 17 Apr 2014

8-1

Options/Kits

8-2

Walkie Pallet - Model 7HBW23

00715-00120-14, 17 Apr 2014

Walkie Pallet - Model 7HBW23

Options/Kits Removable Load Backrest

Removable Load Backrest

8

Figure 8-1: Removable Load Backrest

1

2 9720-100_A

List 8-1: Removable Load Backrest FIGURE 8-1 ITEM NO. 1

2

QTY

PART NUMBER

1 1 1 2

00590-49926-71 00590-49927-71 00590-49928-71 00590-03870-71

00715-00120-14, 17 Apr 2014

DESCRIPTION

USED ON

Guard, 48 in.

Guard, 60 in.

Guard, 72 in.

Screw

8-3

Options/Kits

Walkie Pallet - Model 7HBW23

Caster Assembly

Caster Assembly

8

Figure 8-2: Caster Assembly 2 3

4 5

6

20 7 8 7 19

17

10

9

9

10

11

18 12

16

13

14

15

14

13 3560-100_A

8-4

00715-00120-14, 17 Apr 2014

Walkie Pallet - Model 7HBW23

Options/Kits Caster Assembly List 8-2: Caster Assembly

FIGURE 8-2 ITEM NO.

QTY

PART NUMBER

00590-43303-71 1 00590-43304-71 1 00590-43305-71 1 00590-43306-71 1 00590-43307-71 1 00590-43308-71 6 1 00590-43309-71 7 2 00590-43321-71 8 1 00590-43311-71 9 2 00590-43301-71 10 2 00590-43313-71 11 1 00590-43314-71 12 1 00590-43315-71 13 2 00590-43316-71 14 2 00590-43317-71 15 1 00590-43318-71 16 1 00590-43319-71 17 1 00590-43320-71 18 1 00590-43291-71 19 1 00590-43289-71 20 1 00590-46362-71 R= Recommended Spare 2 3 4 5

00715-00120-14, 17 Apr 2014

DESCRIPTION Caster Assembly Fitting, Grease Pin Cap Bearing, Cup Bearing, Cone Plate Washer, Thrust Bearing, Thrust Plate Washer Assembly Nut Nut Washer, Flat Bearing Wheel Screw Screw Block, Torsion Housing O-Ring

USED ON

R R

R

R R

R

8-5

Options/Kits

Walkie Pallet - Model 7HBW23

Caster Assembly

8-6

00715-00120-14, 17 Apr 2014

Walkie Pallet - Model 7HBW23

Options/Kits Electrically Enclosed (EE) Covers and Static Strap

Electrically Enclosed (EE) Covers and Static Strap

8

Figure 8-3a: Electrically Enclosed (EE) Covers and Static Strap

4

1

2

5 3

313144_G2A SHT 1 OF 2

00715-00120-14, 17 Apr 2014

8-7

Options/Kits

Walkie Pallet - Model 7HBW23

Electrically Enclosed (EE) Covers and Static Strap

Electrically Enclosed (EE) Covers and Static Strap

8

Figure 8-3b: Electrically Enclosed (EE) Covers and Static Strap

10

8

9

6 11 7

313806_F SHT 2 OF 2

8-8

00715-00120-14, 17 Apr 2014

Walkie Pallet - Model 7HBW23

Options/Kits Electrically Enclosed (EE) Covers and Static Strap

List 8-3: Electrically Enclosed (EE) Covers and Static Strap FIGURE 8-3 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11

QTY

PART NUMBER

4 1 1 1 3 1 1 1 1 1 1

00590-43580-71 00590-43535-71 00590-43536-71 00590-43537-71 00590-43553-71 00590-43988-71 00590-43425-71 00590-42557-71 00590-43987-71 00590-40678-71 00590-47615-71

00715-00120-14, 17 Apr 2014

DESCRIPTION

USED ON

Screw Cover Relief, Strain Housing Relief, Strain Strap, Static Screw Screw Bracket, Angle Nut Nut

8-9

Options/Kits

Walkie Pallet - Model 7HBW23

Electric Brake Release Option

Electric Brake Release Option

8

Figure 8-4: Electric Brake Release Option 7 8

6 4 3

1

2

5

10

1066855_B

8-10

00715-00120-14, 17 Apr 2014

Walkie Pallet - Model 7HBW23

Options/Kits Electric Brake Release Option List 8-4: Electric Brake Release Option

FIGURE 8-4 ITEM NO.

QTY

PART NUMBER

1 2 3 4 5 6 7 8 10

1 1 1 1 5 2 2 2 1

00590-48279-71 00590-48280-71 00590-48281-71 00590-48282-71 00590-48283-71 00590-03847-71 00590-03914-71 00590-47614-71 00590-03923-71 00590-51099-71

00715-00120-14, 17 Apr 2014

DESCRIPTION Brake Release Kit, Electric (includes: items 1 thru 8) Bracket Harness Plate, Relay Bracket Relay Tie, Cable Screw Screw Nut Decal, Brake Release

USED ON

R

8-11

Options/Kits

Walkie Pallet - Model 7HBW23

Travel Alarm Installation

Travel Alarm Installation

8

Figure 8-5: Travel Alarm Installation

5

1

2

6

See Detail B

3

To Curtis Controller J5, Pin 3 1

2

4

To K4 Relay Terminal 8 DETAIL B

Truck’s Main Chassis Harness

Accessory Connection

DETAIL A Top view of detail shown.

See Detail A

1089759_A

8-12

00715-00120-14, 17 Apr 2014

Walkie Pallet - Model 7HBW23

Options/Kits Travel Alarm Installation List 8-5: Travel Alarm Installation

FIGURE 8-5 QTY PART NUMBER ITEM NO. 1 1 00590-05053-71 2 2 00590-03915-71 3 1 00590-49200-71 4 1 00590-49193-71 5 1 00590-49199-71 6 2 00590-05120-71 R= Recommended Spare

00715-00120-14, 17 Apr 2014

DESCRIPTION Alarm, Travel Screw Harness Resistor Assembly Retainer, Resistor Terminal, Tab

USED ON R

R

8-13

Options/Kits

Walkie Pallet - Model 7HBW23

Tools

Tools

8

Figure 8-6: Tools

1

2

3

1016708A-804B, C, D

List 8-6: Tools FIGURE 8-6 QTY PART NUMBER ITEM NO. 1 1 00590-47609-71 2 1 00590-42153-71 3 1 00590-42166-71 R= Recommended Spare

8-14

DESCRIPTION

USED ON

Tool, Service Instrument (CAN) Maintenance Tool, Programming (includes:) Cord, Molex Handset

R

00715-00120-14, 17 Apr 2014

Walkie Pallet - Model 7HBW23

Alphabetical Parts Index

APPENDIX A Description

Part No.

Alphabetical Parts Index Page

Adaptor Kit ..........................................00590-43489-71 ..... 6-3 Alarm, Travel .......................................00590-05053-71 ... 8-13 Ammeter..............................................00590-43339-71 ... 5-13 Angle, Top Attach.................................00590-50055-71 ... 5-19 Arm ....................................................00590-42427-71 ..... 3-9 Armature .............................................00590-43373-71 ..... 5-9 Axle ....................................................00590-42425-71 ..... 3-9 Axle ....................................................00590-43396-71 ..... 4-5 Band, Cover Standard...........................00590-43367-71 ..... 5-9 Band, Cover, EE ...................................00590-43382-71 ..... 5-9 Bar, Bus...............................................00590-43448-71 ..... 5-5 Battery Pack Assembly,..............................................................

Wet (Without Batteries) .........................00590-50050-71 ... 5-13 Battery Pack Assembly, Wet...................00590-46920-71 ... 5-13 Battery Pack, Maintenance Free..............00590-46926-71 ... 5-15 Battery Tray Assembly, EE......................00590-50054-71 ... 5-17 Battery.................................................00590-40409-71 ... 5-13 Battery, 6 Volt ......................................00590-40565-71 ... 5-15 Battery, 6 Volt, EE.................................00590-50056-71 ... 5-19 Bearing (Standard)................................00590-43299-71 ..... 7-7 Bearing ...............................................00590-42428-71 ..... 3-9 Bearing ...............................................00590-43317-71 ..... 8-5 Bearing ...............................................00590-43364-71 ..... 5-9 Bearing ...............................................00590-43403-71 ..... 5-9 Bearing ...............................................00590-43429-71 ..... 4-5 Bearing ...............................................00590-43441-71 ..... 4-5 Bearing ...............................................00590-43443-71 ..... 4-5 Bearing ...............................................00590-43476-71 ..... 4-3 Bearing, Commutator End ......................00590-43403-71 ... 5-11 Bearing, Cone......................................00590-43308-71 ..... 8-5 Bearing, Cup .......................................00590-43307-71 ..... 8-5 Bearing, Drive End................................00590-43405-71 ... 5-11 Bearing, Thrust .....................................00590-43311-71 ..... 8-5 Block, Skid Shoe...................................00590-43423-71 ..... 2-9 Block, Torsion.......................................00590-43291-71 ..... 8-5 Bolt .....................................................00590-03911-71 ..... 7-5 Bolt .....................................................00590-40688-71 ... 5-15 Bolt .....................................................00590-40759-71 ..... 7-5 Bolt .....................................................00590-42657-71 ..... 7-4 Bolt .....................................................00590-43283-71 ..... 3-3 Bolt .....................................................00590-43563-71 ..... 2-7 Bolt, Caster Mounting............................00590-40872-71 ..... 2-9 Bolt, Stop.............................................00590-43335-71 ..... 4-3 Boot ....................................................00590-40425-71 ... 5-13 Boot ....................................................00590-40425-71 ... 5-19 Brace, Retention ...................................00590-49321-71 ... 5-19 Bracket ................................................00590-48280-71 ... 8-11 Bracket, Angle......................................00590-43987-71 ..... 8-9 Bracket, Contactor ................................00590-48832-71 ..... 5-5 Bracket, Lift-Limit ...................................00590-48258-71 ..... 2-9 Bracket, Mounting.................................00590-47604-71 ... 5-13 Bracket, Mounting, Stem........................00590-46348-71 ..... 3-3 Bracket, Mounting, Switch .....................00590-50032-71 ..... 3-3 Bracket, Skid ........................................00590-43354-71 ..... 2-9 Bracket, Skid ........................................00590-48287-71 ..... 2-9 Brake Assembly ....................................00590-43446-71 ..... 4-6 Brake Release Kit, Electric ......................00590-48279-71 ... 8-11

00715-00120-14, 17 Apr 2014

Description

Part No.

Page

Breaker, Circuit .................................... 00590-43457-71..... 5-5 Brush and Spring Kit ............................. 00590-43393-71... 5-11 Brush .................................................. 00590-43372-71..... 5-9 Bumper Weldment................................ 00590-49261-71..... 2-9 Bumper Weldment................................ 00590-49263-71..... 2-9 Bushing (Cold Storage) ......................... 00590-43276-71..... 7-7 Bushing ............................................... 00590-43276-71..... 7-4 Bushing ............................................... 00590-43300-71..... 3-3 Bushing ............................................... 00590-43550-71..... 7-4 Button, Horn, Left-Hand ......................... 00590-42430-71..... 3-9 Button, Horn, Right-Hand ....................... 00590-42429-71..... 3-9 Button, Lift/Lower ................................. 00590-42462-71..... 3-9 Button, No Function .............................. 00590-42461-71..... 3-9 Button, Reverser.................................... 00590-47054-71..... 3-9 Cable Assembly (4 Gauge).................... 00590-49320-71... 5-17 Cable Assembly ................................... 00590-43279-71... 5-13 Cable Assembly ................................... 00590-43545-71... 5-13 Cable Assembly ................................... 00590-43546-71... 5-13 Cable Assembly ................................... 00590-40630-71... 5-15 Cable Assembly ................................... 00590-40683-71... 5-15 Cable Assembly ................................... 00590-49314-71... 5-19 Cable Assembly ................................... 00590-49315-71... 5-19 Cable ................................................. 00590-43485-71..... 5-5 Cable ................................................. 00590-43486-71..... 5-5 Cable ................................................. 00590-47620-71..... 5-5 Cable ................................................. 00590-48261-71..... 6-3 Cable, AC Power ................................. 00590-45431-71... 5-15 Cable, Negative .................................. 00590-43564-71..... 5-5 Cable, Positive ..................................... 00590-46361-71..... 5-5 Cap .................................................... 00590-43306-71..... 8-5 Cap .................................................... 00590-43492-71..... 6-3 Cap, Transparent ................................. 00590-42416-71..... 3-9 Capacitor, 4MFD ................................. 00590-43340-71... 5-13 Case................................................... 00590-43445-71..... 4-5 Case................................................... 00590-43445-71..... 5-9 Caster Assembly................................... 00590-43303-71..... 2-9 Caster Assembly................................... 00590-43303-71..... 8-5 Charger Assembly ................................ 00590-42639-71... 5-15 Charger Assembly ................................ 00590-49317-71... 5-17 Charger, 24 Volt .................................. 00590-43337-71... 5-13 Clamp, Wire ....................................... 00590-43481-71..... 3-3 Clip .................................................... 00590-43286-71..... 3-3 Clip, Cover.......................................... 00590-43348-71..... 2-7 Coil .................................................... 00590-43436-71..... 4-6 Coil, 24 Volt ........................................ 00590-04559-71..... 6-3 Connector, Battery (SB-175) (Black) ........ 00590-40699-71..... 5-5 Connector, Battery (SB-175) (Blue).......... 00590-40951-71..... 5-5 Connector, Battery (SB-175) (Gray) ........ 00590-40800-71..... 5-5 Connector, Battery (SB-175) (Grey)......... 00590-00581-71... 5-15 Connector, Battery (SB-175) (Red) .......... 00590-40416-71... 5-13 Connector, Battery (SB-175) (Red) .......... 00590-40416-71... 5-19 Connector, Battery (SB-175) (Red) .......... 00590-40416-71..... 5-5 Connector, Battery (SB-175) (Yellow) ...... 00590-40975-71..... 5-5 Connector, Spade ................................ 00590-05227-71..... 5-5 Contactor Kit, Solenoid ......................... 00590-43500-71..... 6-3 Contactor, Main .................................. 00590-43450-71..... 5-5 Contactor, Main ................................... 00590-48831-71..... 5-5

A-1

Alphabetical Parts Index

Description

Walkie Pallet - Model 7HBW23

Part No.

Page

Contactor, Solenoid ONLY .................... 00590-04565-71 .....6-3 Control, ET80, 24 Volt, DC ................... 00590-43302-71 ...5-13 Controller, Traction............................... 00590-49298-71 .....5-5 Cord, Molex Handset ........................... 00590-42166-71 ...8-14 Coupler .............................................. 00590-43513-71 .....6-3 Cover Assembly, Upper (Galvanized)..... 00590-50587-71 .....2-7 Cover Assembly, Upper ........................ 00590-43452-71 .....2-7 Cover ................................................. 00590-43369-71 .....5-9 Cover ................................................. 00590-43447-71 .....4-5 Cover ................................................. 00590-43535-71 .....8-9 Cover, Back ........................................ 00590-49316-71 ...5-19 Cover, Battery Pack .............................. 00590-43571-71 ...5-13 Cover, Hood ....................................... 00590-42457-71 .....3-5 Cover, Lower (Galvanized).................... 00590-50588-71 .....2-7 Cover, Lower ....................................... 00590-43570-71 .....2-7 Cushion .............................................. 00590-43282-71 .....3-3 Cylinder Assembly ............................... 00590-43503-71 .....6-6 Decal.................................................. 00590-43336-71 ...5-13 Decal, 110 Amp .................................. 00590-43453-71 .....5-5 Decal, 2x 10 Amp ............................... 00590-43454-71 .....5-5 Decal, Battery ...................................... 00590-43605-71 ...5-13 Decal, Brake Release............................ 00590-51099-71 ...8-11 Decal, Champion ................................. 00590-43538-71 ...5-15 Decal, Danger ..................................... 00590-42642-71 ...5-15 Decal, EE Specification ......................... 00590-47606-71 .....2-7 Decal, EE ............................................ 00590-47613-71 .....2-7 Decal, Emergency Disconnect ................ 00590-43324-71 .....2-7 Decal, No Riding ................................. 00590-45409-71 .....2-7 Decal, Owner/Operator Manual ........... 00590-45408-71 .....2-7 Decal, Steam Clean.............................. 00590-43331-71 .....2-7 Decal, Tag E........................................ 00590-47465-71 .....2-7 Decal, Toyota (Black, 13.50 in.) ............ 00590-50586-71 .....2-7 Decal, Toyota (Gray, 13.50 in.) ............ 00590-04497-71 .....2-7 Decal, Toyota Warning ........................ 00590-45410-71 .....2-7 Decal, Warning ................................... 00590-40452-71 .....2-7 Decal, Warning ................................... 00590-40799-71 ...5-13 Decal, Warning ................................... 00590-43568-71 ...5-13 Decal, Warning ................................... 00590-45412-71 .....2-7 Decal, Warning ................................... 00590-49322-71 ...5-19 Diode ................................................. 00590-43554-71 ...5-13 Disconnect, Battery............................... 00590-43569-71 .....2-7 Disk.................................................... 00590-43415-71 .....4-6 Disk.................................................... 00590-46363-71 .....4-6 Display ............................................... 00590-46676-71 .....3-9 Enclosure Weldment, Electric ................. 00590-49318-71 ...5-19 Field ................................................... 00590-43401-71 .....5-9 Fitting, 90 Degree ................................ 00590-05111-71 .....6-5 Fitting, Grease ..................................... 00590-00019-71 .....7-7 Fitting, Grease ..................................... 00590-43304-71 .....8-5 Frame, Carrier (Standard, .........................................................

Cold Storage, Galvanized) ................... 00590-46346-71 .....7-3 Frame, Carrier (Standard, .........................................................

Cold Storage, Galvanized) ................... 00590-46347-71 .....7-3 Fuse Holder, 10 Amp ........................... 00590-47619-71 ...5-13 Fuse Holder, 80 Amp ........................... 00590-43559-71 ...5-13 Fuse, 10 Amp, AC ............................... 00590-43555-71 ...5-13 Fuse, 80 Amp, DC ............................... 00590-43557-71 ...5-13 Gasket................................................ 00590-04894-71 .....6-3 Gasket................................................ 00590-42431-71 .....3-9 Gear .................................................. 00590-43433-71 .....4-5 Gear .................................................. 00590-43435-71 .....4-5

A-2

Description

Part No.

Page

Gear ...................................................00590-43442-71 ..... 4-5 Gear ...................................................00590-43444-71 ..... 4-5 Gear ...................................................00590-43444-71 ..... 5-9 Gearbox and Motor Assembly ...............00590-43295-71 ..... 4-5 Grommet, Rubber .................................00590-40421-71 ... 5-19 Grommet, Rubber .................................00590-40422-71 ... 5-13 Grommet, Rubber .................................00590-40422-71 ... 5-19 Grommet, Rubber .................................00590-40684-71 ... 5-15 Grommet, Rubber .................................00590-43558-71 ... 5-13 Guard, 48 in........................................00590-49926-71 ..... 8-3 Guard, 60 in........................................00590-49927-71 ..... 8-3 Guard, 72 in........................................00590-49928-71 ..... 8-3 Handle ................................................00590-43298-71 ..... 3-9 Harness ...............................................00590-48281-71 ... 8-11 Harness ...............................................00590-49200-71 ... 8-13 Harness, Main......................................00590-51603-71 ..... 5-5 Harness, Stem ......................................00590-43482-71 ..... 3-5 Head Assembly, Control ........................00590-46381-71 ..... 3-9 Horn ...................................................00590-41941-71 ..... 5-5 Hose ...................................................00590-43502-71 ..... 6-5 Housing...............................................00590-42415-71 ..... 3-9 Housing...............................................00590-42419-71 ..... 3-9 Housing...............................................00590-43289-71 ..... 8-5 Housing...............................................00590-43537-71 ..... 8-9 Housing...............................................00590-50875-71 ..... 6-6 Hub ....................................................00590-43417-71 ..... 4-6 Hub ....................................................00590-43417-71 ..... 5-9 Hub ....................................................00590-43421-71 ..... 4-7 Insert, Blank .........................................00590-42452-71 ..... 3-9 Insert, Lift .............................................00590-42454-71 ..... 3-9 Insert, Lower.........................................00590-42453-71 ..... 3-9 Isolator ................................................00590-43402-71 ..... 5-9 Key ....................................................00590-43385-71 ..... 4-5 Key .....................................................00590-43385-71 ..... 5-9 Key .....................................................00590-43394-71 ..... 5-9 Latch ...................................................00590-49319-71 ... 5-19 Link (Galvanized)..................................00590-48276-71 ..... 7-4 Link (Galvanized)..................................00590-48277-71 ..... 7-4 Link (Galvanized)..................................00590-48285-71 ..... 7-4 Link (Standard, Cold Storage) ................00590-43359-71 ..... 7-4 Link (Standard, Cold Storage) ................00590-43361-71 ..... 7-4 Link (Standard, Cold Storage) ................00590-43362-71 ..... 7-4 Link Assembly, Upper ............................00590-43551-71 ..... 7-4 Maintenance Tool, Programming ............00590-42153-71 ... 8-14 Motor, Lift ............................................00590-43392-71 ..... 6-3 Motor, Lift ............................................00590-43392-71 ... 5-11 Mounting Bracket, ON/OFF ......................................................

(With Key Hole)....................................00590-43470-71 ..... 5-5 Mounting Bracket, ON/OFF ......................................................

(Without Key Hole) ...............................00590-43469-71 ..... 5-5 Nut .....................................................00590-41721-71 ..... 6-5 Nut .....................................................00590-46069-71 ..... 5-5 Nut .....................................................00590-03923-71 ..... 2-7 Nut .....................................................00590-03923-71 ... 5-19 Nut .....................................................00590-03923-71 ... 8-11 Nut .....................................................00590-03924-71 ..... 7-4 Nut .....................................................00590-40420-71 ... 5-13 Nut .....................................................00590-40678-71 ..... 8-9 Nut .....................................................00590-40760-71 ..... 7-4 Nut .....................................................00590-41721-71 ..... 2-9 Nut .....................................................00590-41721-71 ..... 5-5

00715-00120-14, 17 Apr 2014

Walkie Pallet - Model 7HBW23

Description

Alphabetical Parts Index

Part No.

Page

Nut .....................................................00590-43314-71 ..... 8-5 Nut .....................................................00590-43315-71 ..... 8-5 Nut .....................................................00590-43384-71 ..... 5-9 Nut .....................................................00590-43399-71 ..... 5-9 Nut .....................................................00590-43422-71 ..... 4-7 Nut .....................................................00590-43484-71 ..... 5-5 Nut .....................................................00590-47615-71 ..... 8-9 Nut, Adjustment....................................00590-43495-71 ..... 6-3 Nut, Clip .............................................00590-43542-71 ... 5-13 Nut, Clip .............................................00590-50052-71 ... 5-13 O-Ring.................................................00590-43431-71 ..... 4-5 O-Ring.................................................00590-43491-71 ..... 6-3 O-Ring.................................................00590-43514-71 ..... 6-3 O-Ring.................................................00590-46362-71 ..... 8-5 Pad, Key..............................................00590-42458-71 ..... 3-5 Pin (Cold Storage, Galvanized) ..............00590-43275-71 ..... 7-4 Pin (Cold Storage, Galvanized) ..............00590-43325-71 ..... 7-4 Pin (Cold Storage, Galvanized) ..............00590-43342-71 ..... 7-3 Pin (Cold Storage, Galvanized) ..............00590-43357-71 ..... 7-4 Pin (Standard, Painted) ..........................00590-43332-71 ..... 7-3 Pin (Standard) ......................................00590-43274-71 ..... 7-4 Pin (Standard) ......................................00590-43326-71 ..... 7-4 Pin (Standard) ......................................00590-43358-71 ..... 7-4 Pin ......................................................00590-43296-71 ..... 3-3 Pin ......................................................00590-43305-71 ..... 8-5 Pin, Load Wheel (Cold Storage) .............00590-43548-71 ..... 7-7 Pin, Load Wheel (Standard) ...................00590-43547-71 ..... 7-7 Plate....................................................00590-43301-71 ..... 8-5 Plate....................................................00590-43309-71 ..... 8-5 Plate, Brush ..........................................00590-43370-71 ..... 5-9 Plate, Lower .........................................00590-43347-71 ..... 3-5 Plate, Relay Bracket...............................00590-48282-71 ... 8-11 Plate, Upper .........................................00590-43297-71 ..... 3-5 Plug ....................................................00590-43432-71 ..... 4-5 Plug ....................................................00590-43437-71 ..... 4-5 Plug, Battery Connector .........................00590-43474-71 ... 5-13 Plunger ................................................00590-43518-71 ..... 6-3 Pump and Motor Assembly, Lift...............00590-43461-71 ..... 6-3 Pump Kit ..............................................00590-43508-71 ..... 6-3 Rectifier ...............................................00590-43561-71 ... 5-13 Relay...................................................00590-40042-71 ..... 5-5 Relay...................................................00590-48283-71 ... 8-11 Relief, Strain.........................................00590-43346-71 ..... 3-5 Relief, Strain.........................................00590-43536-71 ..... 8-9 Relief, Strain.........................................00590-43553-71 ..... 8-9 Relief, Strain.........................................00590-43566-71 ... 5-13 Reservoir Kit .........................................00590-43501-71 ..... 6-3 Resistor Assembly .................................00590-49193-71 ... 8-13 Retainer, Cylinder .................................00590-47202-71 ..... 6-5 Retainer, Resistor ..................................00590-49199-71 ... 8-13 Ring, Retainer.......................................00590-43366-71 ..... 5-9 Ring, Retainer.......................................00590-43374-71 ..... 5-9 Ring, Retainer.......................................00590-43395-71 ..... 4-5 Ring, Retainer.......................................00590-43395-71 ..... 4-6 Ring, Retainer.......................................00590-43395-71 ..... 5-9 Ring, Retainer.......................................00590-43434-71 ..... 4-5 Rocker, Left-Hand..................................00590-43327-71 ..... 3-9 Rocker, Right-Hand ...............................00590-43333-71 ..... 3-9 Rod Assembly, Pull (Long Battery Box, 9 in.)..................................

(Galvanized) ........................................00590-48269-71 ..... 7-3

00715-00120-14, 17 Apr 2014

Description

Part No.

Page

Rod Assembly, Pull (Long Battery Box, 9 in.).................................

(Galvanized)........................................ 00590-48270-71..... 7-3 Rod Assembly, Pull (Long Battery Box, 9 in.).................................

(Galvanized)........................................ 00590-48271-71..... 7-3 Rod Assembly, Pull (Long Battery Box, 9 in.).................................

(Galvanized)........................................ 00590-48272-71..... 7-3 Rod Assembly, Pull (Long Battery Box, 9 in.).................................

(Galvanized)........................................ 00590-48273-71..... 7-3 Rod Assembly, Pull (Long Battery Box, 9 in.).................................

(Galvanized)........................................ 00590-48274-71..... 7-3 Rod Assembly, Pull (Long Battery Box, 9 in.).................................

(Galvanized)........................................ 00590-48275-71..... 7-3 Rod Assembly, Pull (Long Battery Box, 9 in.).................................

(Painted).............................................. 00590-43281-71..... 7-3 Rod Assembly, Pull (Long Battery Box, 9 in.).................................

(Painted).............................................. 00590-43312-71..... 7-3 Rod Assembly, Pull (Long Battery Box, 9 in.).................................

(Painted).............................................. 00590-43323-71..... 7-4 Rod Assembly, Pull (Long Battery Box, 9 in.).................................

(Painted).............................................. 00590-43328-71..... 7-4 Rod Assembly, Pull (Long Battery Box, 9 in.).................................

(Painted).............................................. 00590-43344-71..... 7-3 Rod Assembly, Pull (Long Battery Box, 9 in.).................................

(Painted).............................................. 00590-43345-71..... 7-3 Rod Assembly, Pull (Long Battery Box, 9 in.).................................

(Painted).............................................. 00590-43424-71..... 7-4 Rod Assembly, Pull (Standard Battery Box,....................................

7.8 in.) (Galvanized) ............................ 00590-48262-71..... 7-3 Rod Assembly, Pull (Standard Battery Box,....................................

7.8 in.) (Galvanized) ............................ 00590-48263-71..... 7-3 Rod Assembly, Pull (Standard Battery Box,....................................

7.8 in.) (Galvanized) ............................ 00590-48264-71..... 7-3 Rod Assembly, Pull (Standard Battery Box,....................................

7.8 in.) (Galvanized) ............................ 00590-48265-71..... 7-3 Rod Assembly, Pull (Standard Battery Box,....................................

7.8 in.) (Galvanized) ............................ 00590-48266-71..... 7-3 Rod Assembly, Pull (Standard Battery Box,....................................

7.8 in.) (Galvanized) ............................ 00590-48267-71..... 7-3 Rod Assembly, Pull (Standard Battery Box,....................................

7.8 in.) (Galvanized) ............................ 00590-48268-71..... 7-3 Rod Assembly, Pull (Standard Battery Box,....................................

7.8 in.) (Painted) .................................. 00590-43349-71..... 7-3 Rod Assembly, Pull (Standard Battery Box,....................................

7.8 in.) (Painted) .................................. 00590-43350-71..... 7-3 Rod Assembly, Pull (Standard Battery Box,....................................

7.8 in.) (Painted) .................................. 00590-43351-71..... 7-3 Rod Assembly, Pull (Standard Battery Box,....................................

7.8 in.) (Painted) .................................. 00590-43353-71..... 7-3 Rod Assembly, Pull (Standard Battery Box,....................................

7.8 in.) (Painted) .................................. 00590-43355-71..... 7-3 Rod Assembly, Pull (Standard Battery Box,....................................

7.8 in.) (Painted) .................................. 00590-43356-71..... 7-3 Rod Assembly, Pull (Standard Battery Box, ...................................

7.8 in.) (Painted) .................................. 00590-43363-71..... 7-3 Rod .................................................... 00590-40807-71..... 6-6 Screw ................................................. 00590-03915-71..... 2-7 Screw ................................................. 00590-50041-71..... 5-5 Screw ................................................. 00590-03828-71..... 3-5 Screw ................................................. 00590-03870-71..... 8-3 Screw ................................................. 00590-03914-71... 8-11 Screw ................................................. 00590-03915-71... 5-13

A-3

Alphabetical Parts Index

Description

Walkie Pallet - Model 7HBW23

Part No.

Page

Screw ................................................. 00590-03915-71 .....5-5 Screw ................................................. 00590-03915-71 ...8-13 Screw ................................................. 00590-03916-71 .....5-5 Screw ................................................. 00590-05185-71 .....5-5 Screw ................................................. 00590-39574-71 .....2-9 Screw ................................................. 00590-42465-71 .....3-9 Screw ................................................. 00590-42466-71 .....3-9 Screw ................................................. 00590-42469-71 .....3-9 Screw ................................................. 00590-42470-71 .....3-9 Screw ................................................. 00590-42471-71 .....3-9 Screw ................................................. 00590-42557-71 .....8-9 Screw ................................................. 00590-43285-71 .....3-3 Screw ................................................. 00590-43293-71 .....4-3 Screw ................................................. 00590-43310-71 .....3-3 Screw ................................................. 00590-43319-71 .....8-5 Screw ................................................. 00590-43320-71 .....8-5 Screw ................................................. 00590-43368-71 .....5-9 Screw ................................................. 00590-43377-71 .....5-9 Screw ................................................. 00590-43398-71 .....5-9 Screw ................................................. 00590-43408-71 .....4-6 Screw ................................................. 00590-43425-71 .....2-9 Screw ................................................. 00590-43425-71 .....8-9 Screw ................................................. 00590-43439-71 .....4-5 Screw ................................................. 00590-43449-71 .....5-5 Screw ................................................. 00590-43465-71 .....6-3 Screw ................................................. 00590-43480-71 .....2-7 Screw ................................................. 00590-43528-71 .....5-5 Screw ................................................. 00590-43580-71 .....8-9 Screw ................................................. 00590-45650-71 .....5-5 Screw ................................................. 00590-47506-71 .....3-5 Screw ................................................. 00590-47603-71 .....6-5 Screw ................................................. 00590-47614-71 .....5-5 Screw ................................................. 00590-47614-71 ...8-11 Screw ................................................. 00590-47626-71 ...5-15 Screw ................................................. 00590-48198-71 .....3-5 Screw ................................................. 00590-48199-71 .....3-5 Screw ................................................. 00590-48288-71 .....2-9 Screw ................................................. 00590-50033-71 .....3-3 Screw ................................................. 00590-50034-71 .....3-3 Screw ................................................. 00590-50051-71 ...5-13 Screw, EE............................................ 00590-43407-71 .....5-9 Screw, M6 x 20 .................................. 00590-43380-71 .....5-9 Screw, M6 x 30 .................................. 00590-43381-71 .....5-9 Screw, Set........................................... 00590-03913-71 .....3-3 Screw, Set, Locking .............................. 00590-03913-71 .....7-5 Screw, Set, Locking .............................. 00590-43271-71 .....7-5 Screw, Set, Locking .............................. 00590-43271-71 .....7-7 Screw, Thread-Forming ......................... 00590-03915-71 ...5-19 Screw, Thread-Forming ......................... 00590-40898-71 ...5-19 Screw, Thread-Forming ......................... 00590-43449-71 ...5-19 Seal Kit ............................................... 00590-40809-71 .....6-6 Seal ................................................... 00590-42446-71 .....3-9 Seal ................................................... 00590-43375-71 .....5-9 Seal ................................................... 00590-43428-71 .....4-5 Seal ................................................... 00590-47611-71 .....3-9 Seat, Relief .......................................... 00590-43520-71 .....6-3 Shim................................................... 00590-43404-71 .....5-9 Shoe, Pole........................................... 00590-43378-71 .....5-9 Sleeve ................................................ 00590-43280-71 .....3-3 Spacer................................................ 00590-43430-71 .....4-5 Spool, Flow Control.............................. 00590-04891-71 .....6-3

A-4

Description

Part No.

Page

Spring .................................................00590-42420-71 ..... 3-9 Spring .................................................00590-42421-71 ..... 3-9 Spring .................................................00590-42422-71 ..... 3-9 Spring .................................................00590-43290-71 ..... 3-3 Spring .................................................00590-43371-71 ..... 5-9 Spring .................................................00590-43490-71 ..... 6-3 Spring, Retainer....................................00590-45699-71 ..... 6-5 Stop ....................................................00590-42417-71 ..... 3-9 Strap...................................................00590-43565-71 ... 5-13 Strap, Capacitor...................................00590-43341-71 ... 5-13 Strap, Static .........................................00590-43988-71 ..... 8-9 Stud ....................................................00590-43365-71 ..... 4-5 Support Weldment, Battery ....................00590-43575-71 ... 5-13 Support ...............................................00590-42426-71 ..... 3-9 Switch .................................................00590-43472-71 ..... 3-3 Switch, Control.....................................00590-43475-71 ..... 5-5 Switch, Control.....................................00590-47612-71 ..... 5-5 Switch, Horn ........................................00590-42456-71 ..... 3-9 Switch, Key (Optional) ..........................00590-40978-71 ..... 5-5 Switch, Rocker......................................00590-40983-71 ..... 5-5 Tab, 45 Degree....................................00590-43497-71 ..... 6-3 Tack, Metal..........................................00590-05115-71 ..... 2-7 Terminal .............................................00590-48830-71 ..... 5-6 Terminal ..............................................00590-43397-71 ..... 5-9 Terminal, Tab .......................................00590-05120-71 ... 8-13 Tie, Cable............................................00590-03847-71 ..... 5-5 Tie, Cable............................................00590-46422-71 ..... 5-5 Tie, Cable............................................00590-03847-71 ... 5-13 Tie, Cable............................................00590-03847-71 ... 8-11 Tie, Cable............................................00590-42459-71 ..... 3-9 Tie, Cable............................................00590-42472-71 ..... 3-9 Tiller....................................................00590-47607-71 ..... 3-5 Tire, Drive Wheel (Black Poly) ................00590-48128-71 ..... 4-7 Tire, Drive Wheel (Crowned Vulkollan)....00590-47616-71 ..... 4-7 Tire, Drive Wheel (Lugged) ....................00590-46877-71 ..... 4-7 Tire, Drive Wheel .....................................................................

(Non-marking Rubber) ...........................00590-46879-71 ..... 4-7 Tire, Drive Wheel (Red Poly) ..................00590-46881-71 ..... 4-7 Tire, Drive Wheel .....................................................................

(Smooth Black Rubber) ..........................00590-46883-71 ..... 4-7 Tire, Drive Wheel (Traction Rubber) ........00590-46878-71 ..... 4-7 Tool, Service Instrument (CAN) ...............00590-47609-71 ... 8-14 Transformer..........................................00590-43567-71 ... 5-13 Tray Weldment, Upper, Left-Hand ...........00590-43573-71 ... 5-13 Tray Weldment, Upper, Right-Hand ........00590-43544-71 ... 5-13 Tray, Cord ...........................................00590-45430-71 ... 5-13 Valve Kit, Relief ....................................00590-43498-71 ..... 6-3 Valve, Release......................................00590-04554-71 ..... 6-3 Vehicle Manager ..................................00590-47610-71 ..... 3-9 Vent ....................................................00590-43427-71 ..... 4-5 Washer ...............................................00590-44503-71 ..... 5-6 Washer Assembly.................................00590-43313-71 ..... 8-5 Washer ...............................................00590-03885-71 ..... 6-5 Washer ...............................................00590-40690-71 ... 5-15 Washer ...............................................00590-42468-71 ..... 3-9 Washer ...............................................00590-43288-71 ..... 3-3 Washer ...............................................00590-43379-71 ..... 5-9 Washer ...............................................00590-43400-71 ..... 5-9 Washer ...............................................00590-43516-17 ..... 6-3 Washer, Flat ........................................00590-02940-71 ..... 2-9 Washer, Flat ........................................00590-40147-71 ... 5-13

00715-00120-14, 17 Apr 2014

Walkie Pallet - Model 7HBW23

Description

Alphabetical Parts Index

Part No.

Page

Washer, Flat ........................................00590-43316-71 ..... 8-5 Washer, Flat ........................................00590-43463-71 ..... 6-3 Washer, Lock .......................................00590-04689-71 ... 5-15 Washer, Lock .......................................00590-43376-71 ..... 5-9 Washer, Lock .......................................00590-43440-71 ..... 4-5 Washer, Lock .......................................00590-43464-71 ..... 6-3 Washer, Lock .......................................00590-43483-71 ..... 5-5 Washer, Lock .......................................00590-43532-71 ..... 2-9 Washer, Lock .......................................00590-46615-71 ... 5-19 Washer, Plastic ....................................00590-43292-71 ..... 3-3 Washer, Thrust .....................................00590-43321-71 ..... 8-5 Wheel Assembly, Drive (Black Poly) ........00590-43410-71 ..... 4-7 Wheel Assembly, Drive .............................................................

(Crowned Vulkollan)..............................00590-43411-71 ..... 4-7 Wheel Assembly, Drive (Lugged) ............00590-43414-71 ..... 4-7 Wheel Assembly, Drive .............................................................

(Non-marking Rubber) ...........................00590-43412-71 ..... 4-7

00715-00120-14, 17 Apr 2014

Description

Part No.

Page

Wheel Assembly, Drive (Red Poly) .......... 00590-46884-71..... 4-7 Wheel Assembly, Drive .............................................................

(Smooth Black Rubber) .......................... 00590-43409-71..... 4-7 Wheel Assembly, Drive .............................................................

(Traction Rubber) .................................. 00590-43413-71..... 4-7 Wheel Assembly, Load..............................................................

(Cold Storage, Lube) ............................. 00590-50049-71..... 7-7 Wheel Assembly, Load (Standard).......... 00590-50048-71..... 7-7 Wheel Assembly, Thumb ....................... 00590-43360-71..... 3-9 Wheel Fork Assembly (Galvanized) ........ 00590-48278-71..... 7-7 Wheel Fork Assembly (Standard)............ 00590-43541-71..... 7-7 Wheel................................................. 00590-43318-71..... 8-5 Wheel, Load (Black Poly)....................... 00590-47623-71..... 7-7 Wheel, Load (Red Poly)......................... 00590-47624-71..... 7-7 Wheel, Load (Tan Poly) ......................... 00590-47625-71..... 7-7 Wire................................................... 00590-50042-71..... 5-6 Wire, AC Plug ..................................... 00590-43338-71... 5-13

A-5

Alphabetical Parts Index

Walkie Pallet - Model 7HBW23

A-6

00715-00120-14, 17 Apr 2014

Walkie Pallet - Model 7HBW23

APPENDIX B Part No.

Description

Numerical Parts Index

Numerical Parts Index Page

00590-00019-71 ...............Fitting, Grease............................ 7-7 00590-00581-71 ...............Connector, Battery (SB-175) .............. ........................................(Grey) ..................................... 5-15 00590-02940-71 ...............Washer, Flat............................... 2-9 00590-03847-71 ...............Tie, Cable .................................. 5-5 00590-03847-71 ...............Tie, Cable ................................ 5-13 00590-03847-71 ...............Tie, Cable ................................ 8-11 00590-03913-71 ...............Screw, Set.................................. 3-3 00590-03915-71 ...............Screw...................................... 8-13 00590-03915-71 ...............Screw, Thread-Forming .............. 5-19 00590-03923-71 ...............Nut ......................................... 5-19 00590-04497-71 ...............Decal, Toyota (Gray, 13.50 in.) ... 2-7 00590-04554-71 ...............Valve, Release ............................ 6-3 00590-04559-71 ...............Coil, 24 Volt .............................. 6-3 00590-04565-71 ...............Contactor, Solenoid ONLY ........... 6-3 00590-04891-71 ...............Spool, Flow Control .................... 6-3 00590-04894-71 ...............Gasket....................................... 6-3 00590-05053-71 ...............Alarm, Travel............................ 8-13 00590-05111-71 ...............Fitting, 90 Degree....................... 6-5 00590-05115-71 ...............Tack, Metal ................................ 2-7 00590-05120-71 ...............Terminal, Tab............................ 8-13 00590-05227-71 ...............Connector, Spade ....................... 5-5 00590-40042-71 ...............Relay......................................... 5-5 00590-40409-71 ...............Battery..................................... 5-13 00590-40416-71 ...............Connector, Battery............................ ........................................(SB-175) (Red) .......................... 5-13 00590-40416-71 ...............Connector, Battery .......................... ........................................(SB-175) (Red) .......................... 5-19 00590-40416-71 ...............Connector, Battery .......................... ........................................(SB-175) (Red) ............................ 5-5 00590-40421-71 ...............Grommet, Rubber ..................... 5-19 00590-40422-71 ...............Grommet, Rubber ..................... 5-13 00590-40422-71 ...............Grommet, Rubber ..................... 5-19 00590-40425-71 ...............Boot ........................................ 5-13 00590-40425-71 ...............Boot ........................................ 5-19 00590-40452-71 ...............Decal, Warning .......................... 2-7 00590-40565-71 ...............Battery, 6 Volt........................... 5-15 00590-40630-71 ...............Cable Assembly........................ 5-15 00590-40683-71 ...............Cable Assembly........................ 5-15 00590-40684-71 ...............Grommet, Rubber ..................... 5-15 00590-40699-71 ...............Connector, Battery ........................... ........................................(SB-175) (Black).......................... 5-5 00590-40799-71 ...............Decal, Warning ........................ 5-13 00590-40800-71 ...............Connector, Battery ........................... ........................................(SB-175) (Gray) .......................... 5-5 00590-40807-71 ...............Rod ........................................... 6-6 00590-40809-71 ...............Seal Kit...................................... 6-6 00590-40898-71 ...............Screw, Thread-Forming .............. 5-19 00590-40951-71 ...............Connector, Battery ........................... ........................................(SB-175) (Blue) ........................... 5-5 00590-40975-71 ...............Connector, Battery ........................... ........................................(SB-175) (Yellow) ........................ 5-5 00590-40978-71 ...............Switch, Key (Optional)................. 5-5 00590-40983-71 ...............Switch, Rocker............................ 5-5 00590-41941-71 ...............Horn ......................................... 5-5 00590-42153-71 ...............Maintenance Tool, ........................... ........................................Programming............................ 8-14 00590-42166-71 ...............Cord, Molex Handset ................ 8-14 00590-42415-71 ...............Housing..................................... 3-9 00590-42416-71 ...............Cap, Transparent ........................ 3-9 00590-42417-71 ...............Stop .......................................... 3-9 00590-42419-71 ...............Housing..................................... 3-9 00590-42420-71 ...............Spring ....................................... 3-9

00715-00120-14, 17 Apr 2014

Part No.

Description

Page

00590-42421-71............... Spring....................................... 3-9 00590-42422-71............... Spring....................................... 3-9 00590-42425-71............... Axle.......................................... 3-9 00590-42426-71............... Support ..................................... 3-9 00590-42427-71............... Arm .......................................... 3-9 00590-42428-71............... Bearing ..................................... 3-9 00590-42429-71............... Button, Horn, Right-Hand ............. 3-9 00590-42430-71............... Button, Horn, Left-Hand ............... 3-9 00590-42431-71............... Gasket ...................................... 3-9 00590-42446-71............... Seal .......................................... 3-9 00590-42452-71............... Insert, Blank ............................... 3-9 00590-42453-71............... Insert, Lower .............................. 3-9 00590-42454-71............... Insert, Lift ................................... 3-9 00590-42456-71............... Switch, Horn .............................. 3-9 00590-42457-71............... Cover, Hood .............................. 3-5 00590-42458-71............... Pad, Key ................................... 3-5 00590-42459-71............... Tie, Cable.................................. 3-9 00590-42461-71............... Button, No Function .................... 3-9 00590-42462-71............... Button, Lift/Lower........................ 3-9 00590-42472-71............... Tie, Cable.................................. 3-9 00590-42639-71............... Charger Assembly .................... 5-15 00590-42642-71............... Decal, Danger.......................... 5-15 00590-43274-71............... Pin (Standard) ............................ 7-4 00590-43275-71............... Pin (Cold Storage, Galvanized).... 7-4 00590-43276-71............... Bushing ..................................... 7-7 00590-43276-71............... Bushing ..................................... 7-4 00590-43279-71............... Cable Assembly ....................... 5-13 00590-43280-71............... Sleeve ....................................... 3-3 00590-43281-71............... Rod Assembly, Pull .......................... ........................................ (Long Battery Box, 9 in.) ................... ........................................ (Painted).................................... 7-3 00590-43282-71............... Cushion..................................... 3-3 00590-43286-71............... Clip .......................................... 3-3 00590-43289-71............... Housing .................................... 8-5 00590-43290-71............... Spring....................................... 3-3 00590-43291-71............... Block, Torsion............................. 8-5 00590-43292-71............... Washer, Plastic........................... 3-3 00590-43295-71............... Gearbox and Motor Assembly ..... 4-5 00590-43296-71............... Pin............................................ 3-3 00590-43297-71............... Plate, Upper............................... 3-5 00590-43298-71............... Handle...................................... 3-9 00590-43299-71............... Bearing (Standard) ..................... 7-7 00590-43300-71............... Bushing ..................................... 3-3 00590-43301-71............... Plate ......................................... 8-5 00590-43302-71............... Control, ET80, 24 Volt, DC........ 5-13 00590-43303-71............... Caster Assembly......................... 8-5 00590-43303-71............... Caster Assembly......................... 2-9 00590-43304-71............... Fitting, Grease ........................... 8-5 00590-43305-71............... Pin............................................ 8-5 00590-43306-71............... Cap .......................................... 8-5 00590-43307-71............... Bearing, Cup ............................. 8-5 00590-43308-71............... Bearing, Cone............................ 8-5 00590-43309-71............... Plate ......................................... 8-5 00590-43311-71............... Bearing, Thrust ........................... 8-5 00590-43312-71............... Rod Assembly, Pull........................... ........................................ (Long Battery Box, 9 in.) ................... ........................................ (Painted).................................... 7-3 00590-43313-71............... Washer Assembly....................... 8-5 00590-43317-71............... Bearing ..................................... 8-5 00590-43318-71............... Wheel....................................... 8-5 00590-43323-71............... Rod Assembly, Pull........................... ........................................ (Long Battery Box, 9 in.) ................... ........................................ (Painted).................................... 7-4

B-1

Numerical Parts Index

Part No.

Walkie Pallet - Model 7HBW23

Description

Page

00590-43324-71 .............. Decal, Emergency Disconnect .......2-7 00590-43325-71 .............. Pin (Cold Storage, Galvanized) ....7-4 00590-43326-71 .............. Pin (Standard).............................7-4 00590-43327-71 .............. Rocker, Left-Hand ........................3-9 00590-43328-71 .............. Rod Assembly, Pull .......................... ........................................ (Long Battery Box, 9 in.) .................. ........................................ (Painted) ....................................7-4 00590-43331-71 .............. Decal, Steam Clean.....................2-7 00590-43332-71 .............. Pin (Standard, Painted) ................7-3 00590-43333-71 .............. Rocker, Right-Hand ......................3-9 00590-43335-71 .............. Bolt, Stop ...................................4-3 00590-43336-71 .............. Decal.......................................5-13 00590-43337-71 .............. Charger, 24 Volt .......................5-13 00590-43338-71 .............. Wire, AC Plug ..........................5-13 00590-43339-71 .............. Ammeter ..................................5-13 00590-43340-71 .............. Capacitor, 4MFD ......................5-13 00590-43341-71 .............. Strap, Capacitor .......................5-13 00590-43342-71 .............. Pin (Cold Storage, Galvanized) ....7-3 00590-43344-71 .............. Rod Assembly, Pull .......................... ........................................ (Long Battery Box, 9 in. ................... ........................................ (Painted) ....................................7-3 00590-43345-71 .............. Rod Assembly, Pull .......................... ........................................ (Long Battery Box, 9 in.) .................. ........................................ (Painted) ....................................7-3 00590-43346-71 .............. Relief, Strain ...............................3-5 00590-43347-71 .............. Plate, Lower................................3-5 00590-43348-71 .............. Clip, Cover ................................2-7 00590-43349-71 .............. Rod Assembly, Pull (Standard............ ........................................ Battery Box, 7.8 in.) (Painted).......7-3 00590-43350-71 .............. Rod Assembly, Pull (Standard............ ........................................ Battery Box, 7.8 in.) (Painted).......7-3 00590-43351-71 .............. Rod Assembly, Pull (Standard............ ........................................ Battery Box, 7.8 in.) (Painted).......7-3 00590-43353-71 .............. Rod Assembly, Pull (Standard............ ........................................ Battery Box, 7.8 in.) (Painted).......7-3 00590-43354-71 .............. Bracket, Skid ..............................2-9 00590-43355-71 .............. Rod Assembly, Pull (Standard............ ........................................ Battery Box, 7.8 in.) (Painted).......7-3 00590-43356-71 .............. Rod Assembly, Pull (Standard............ ........................................ Battery Box, 7.8 in.) (Painted).......7-3 00590-43357-71 .............. Pin (Cold Storage, Galvanized) ....7-4 00590-43358-71 .............. Pin (Standard).............................7-4 00590-43359-71 .............. Link (Standard, Cold Storage) .......7-4 00590-43360-71 .............. Wheel Assembly, Thumb ..............3-9 00590-43361-71 .............. Link (Standard, Cold Storage........7-4 00590-43362-71 .............. Link (Standard, Cold Storage) .......7-4 00590-43363-71 .............. Rod Assembly, Pull (Standard............ ........................................ Battery Box, 7.8 in.) (Painted).......7-3 00590-43364-71 .............. Bearing......................................5-9 00590-43365-71 .............. Stud...........................................4-5 00590-43366-71 .............. Ring, Retainer .............................5-9 00590-43367-71 .............. Band, Cover Standard .................5-9 00590-43369-71 .............. Cover ........................................5-9 00590-43370-71 .............. Plate, Brush ................................5-9 00590-43371-71 .............. Spring .......................................5-9 00590-43372-71 .............. Brush .........................................5-9 00590-43373-71 .............. Armature....................................5-9 00590-43374-71 .............. Ring, Retainer .............................5-9 00590-43375-71 .............. Seal...........................................5-9 00590-43378-71 .............. Shoe, Pole..................................5-9 00590-43382-71 .............. Band, Cover, EE..........................5-9 00590-43385-71 .............. Key ..........................................4-5 00590-43385-71 .............. Key ...........................................5-9 00590-43392-71 .............. Motor, Lift ..................................6-3 00590-43392-71 .............. Motor, Lift.................................5-11 00590-43393-71 .............. Brush and Spring Kit..................5-11 00590-43394-71 .............. Key ...........................................5-9 00590-43395-71 .............. Ring, Retainer .............................4-5

B-2

Part No.

Description

Page

00590-43395-71 ...............Ring, Retainer............................. 4-6 00590-43395-71 ...............Ring, Retainer............................. 5-9 00590-43396-71 ...............Axle .......................................... 4-5 00590-43397-71 ...............Terminal..................................... 5-9 00590-43401-71 ...............Field.......................................... 5-9 00590-43402-71 ...............Isolator ...................................... 5-9 00590-43403-71 ...............Bearing, Commutator End .......... 5-11 00590-43403-71 ...............Bearing ..................................... 5-9 00590-43404-71 ...............Shim ......................................... 5-9 00590-43405-71 ...............Bearing, Drive End.................... 5-11 00590-43409-71 ...............Wheel Assembly, Drive..................... ........................................(Smooth Black Rubber)................. 4-7 00590-43410-71 ...............Wheel Assembly, Drive..................... ........................................(Black Poly) ................................ 4-7 00590-43411-71 ...............Wheel Assembly, Drive..................... ........................................(Crowned Vulkollan).................... 4-7 00590-43412-71 ...............Wheel Assembly, Drive..................... ........................................(Non-marking Rubber) ................. 4-7 00590-43413-71 ...............Wheel Assembly, Drive..................... ........................................(Traction Rubber) ........................ 4-7 00590-43414-71 ...............Wheel Assembly, Drive (Lugged)... 4-7 00590-43415-71 ...............Disk .......................................... 4-6 00590-43417-71 ...............Hub .......................................... 4-6 00590-43417-71 ...............Hub .......................................... 5-9 00590-43421-71 ...............Hub .......................................... 4-7 00590-43423-71 ...............Block, Skid Shoe......................... 2-9 00590-43424-71 ...............Rod Assembly, Pull ........................... ........................................(Long Battery Box, 9 in.) ................... ........................................(Painted) .................................... 7-4 00590-43427-71 ...............Vent .......................................... 4-5 00590-43428-71 ...............Seal .......................................... 4-5 00590-43429-71 ...............Bearing ..................................... 4-5 00590-43430-71 ...............Spacer ...................................... 4-5 00590-43431-71 ...............O-Ring....................................... 4-5 00590-43432-71 ...............Plug .......................................... 4-5 00590-43433-71 ...............Gear ......................................... 4-5 00590-43434-71 ...............Ring, Retainer............................. 4-5 00590-43435-71 ...............Gear ......................................... 4-5 00590-43436-71 ...............Coil........................................... 4-6 00590-43437-71 ...............Plug .......................................... 4-5 00590-43441-71 ...............Bearing ..................................... 4-5 00590-43442-71 ...............Gear ......................................... 4-5 00590-43443-71 ...............Bearing ..................................... 4-5 00590-43444-71 ...............Gear ......................................... 4-5 00590-43444-71 ...............Gear ......................................... 5-9 00590-43445-71 ...............Case ......................................... 4-5 00590-43445-71 ...............Case ......................................... 5-9 00590-43446-71 ...............Brake Assembly .......................... 4-6 00590-43447-71 ...............Cover ........................................ 4-5 00590-43448-71 ...............Bar, Bus ..................................... 5-5 00590-43449-71 ...............Screw, Thread-Forming .............. 5-19 00590-43450-71 ...............Contactor, Main ......................... 5-5 00590-43452-71 ...............Cover Assembly, Upper ............... 2-7 00590-43453-71 ...............Decal, 110 Amp......................... 5-5 00590-43454-71 ...............Decal, 2x 10 Amp ...................... 5-5 00590-43457-71 ...............Breaker, Circuit........................... 5-5 00590-43461-71 ...............Pump and Motor Assembly, Lift ..... 6-3 00590-43469-71 ...............Mounting Bracket, ON/OFF ............. ........................................(Without Key Hole)...................... 5-5 00590-43470-71 ...............Mounting Bracket, ON/OFF ............ ........................................(With Key Hole).......................... 5-5 00590-43472-71 ...............Switch ....................................... 3-3 00590-43474-71 ...............Plug, Battery Connector ............. 5-13 00590-43475-71 ...............Switch, Control ........................... 5-5 00590-43476-71 ...............Bearing ..................................... 4-3 00590-43481-71 ...............Clamp, Wire .............................. 3-3 00590-43482-71 ...............Harness, Stem ............................ 3-5 00590-43485-71 ...............Cable........................................ 5-5

00715-00120-14, 17 Apr 2014

Walkie Pallet - Model 7HBW23

Part No.

Description

Numerical Parts Index

Page

00590-43486-71 ...............Cable ........................................ 5-5 00590-43489-71 ...............Adaptor Kit ................................ 6-3 00590-43490-71 ...............Spring ....................................... 6-3 00590-43491-71 ...............O-Ring....................................... 6-3 00590-43492-71 ...............Cap .......................................... 6-3 00590-43497-71 ...............Tab, 45 Degree .......................... 6-3 00590-43498-71 ...............Valve Kit, Relief........................... 6-3 00590-43500-71 ...............Contactor Kit, Solenoid................ 6-3 00590-43501-71 ...............Reservoir Kit............................... 6-3 00590-43502-71 ...............Hose ......................................... 6-5 00590-43503-71 ...............Cylinder Assembly ...................... 6-6 00590-43508-71 ...............Pump Kit .................................... 6-3 00590-43513-71 ...............Coupler ..................................... 6-3 00590-43514-71 ...............O-Ring....................................... 6-3 00590-43516-17 ...............Washer ..................................... 6-3 00590-43518-71 ...............Plunger ...................................... 6-3 00590-43520-71 ...............Seat, Relief................................. 6-3 00590-43532-71 ...............Washer, Lock ............................. 2-9 00590-43535-71 ...............Cover ........................................ 8-9 00590-43536-71 ...............Relief, Strain............................... 8-9 00590-43537-71 ...............Housing..................................... 8-9 00590-43538-71 ...............Decal, Champion...................... 5-15 00590-43541-71 ...............Wheel Fork Assembly....................... ........................................(Standard).................................. 7-7 00590-43544-71 ...............Tray Weldment, Upper,..................... ........................................Right-Hand ............................... 5-13 00590-43545-71 ...............Cable Assembly........................ 5-13 00590-43546-71 ...............Cable Assembly........................ 5-13 00590-43547-71 ...............Pin, Load Wheel (Standard) ......... 7-7 00590-43548-71 ...............Pin, Load Wheel (Cold Storage) ... 7-7 00590-43550-71 ...............Bushing ..................................... 7-4 00590-43551-71 ...............Link Assembly, Upper .................. 7-4 00590-43553-71 ...............Relief, Strain............................... 8-9 00590-43554-71 ...............Diode ...................................... 5-13 00590-43555-71 ...............Fuse, 10 Amp, AC .................... 5-13 00590-43557-71 ...............Fuse, 80 Amp, DC .................... 5-13 00590-43558-71 ...............Grommet, Rubber ..................... 5-13 00590-43559-71 ...............Fuse Holder, 80 Amp ................ 5-13 00590-43561-71 ...............Rectifier ................................... 5-13 00590-43564-71 ...............Cable, Negative ......................... 5-5 00590-43565-71 ...............Strap ....................................... 5-13 00590-43566-71 ...............Relief, Strain............................. 5-13 00590-43567-71 ...............Transformer .............................. 5-13 00590-43568-71 ...............Decal, Warning ........................ 5-13 00590-43569-71 ...............Disconnect, Battery ..................... 2-7 00590-43570-71 ...............Cover, Lower .............................. 2-7 00590-43571-71 ...............Cover, Battery Pack................... 5-13 00590-43573-71 ...............Tray Weldment, Upper,...................... ........................................Left-Hand ................................. 5-13 00590-43575-71 ...............Support Weldment, Battery ........ 5-13 00590-43605-71 ...............Decal, Battery .......................... 5-13 00590-43987-71 ...............Bracket, Angle............................ 8-9 00590-43988-71 ...............Strap, Static ............................... 8-9 00590-44503-71 ...............Washer ..................................... 5-6 00590-45408-71 ...............Decal, Owner/Operator................... ........................................Manual...................................... 2-7 00590-45409-71 ...............Decal, No Riding ........................ 2-7 00590-45410-71 ...............Decal, Toyota Warning................ 2-7 00590-45412-71 ...............Decal, Warning .......................... 2-7 00590-45430-71 ...............Tray, Cord................................ 5-13 00590-45431-71 ...............Cable, AC Power...................... 5-15 00590-45699-71 ...............Spring, Retainer.......................... 6-5 00590-46069-71 ...............Nut ........................................... 5-5 00590-46346-71 ...............Frame, Carrier (Standard,................. ........................................Cold Storage, Galvanized) .......... 7-3 00590-46347-71 ...............Frame, Carrier (Standard,................. ........................................Cold Storage, Galvanized) .......... 7-3 00590-46348-71 ...............Bracket, Mounting, Stem .............. 3-3

00715-00120-14, 17 Apr 2014

Part No.

Description

Page

00590-46361-71............... Cable, Positive ........................... 5-5 00590-46362-71............... O-Ring ...................................... 8-5 00590-46363-71............... Disk .......................................... 4-6 00590-46381-71............... Head Assembly, Control .............. 3-9 00590-46422-71............... Tie, Cable.................................. 5-5 00590-46615-71............... Washer, Lock ........................... 5-19 00590-46676-71............... Display...................................... 3-9 00590-46877-71............... Tire, Drive Wheel (Lugged) .......... 4-7 00590-46878-71............... Tire, Drive Wheel ............................ ........................................ (Traction Rubber) ........................ 4-7 00590-46879-71............... Tire, Drive Wheel ............................ ........................................ (Non-marking Rubber) ................. 4-7 00590-46881-71............... Tire, Drive Wheel (Red Poly) ........ 4-7 00590-46883-71............... Tire, Drive Wheel (Smooth ................ ........................................ Black Rubber)............................. 4-7 00590-46884-71............... Wheel Assembly, Drive .................... ........................................ (Red Poly) .................................. 4-7 00590-46920-71............... Battery Pack Assembly, Wet ....... 5-13 00590-46926-71............... Battery Pack,................................... ........................................ Maintenance Free..................... 5-15 00590-47054-71............... Button, Reverser.......................... 3-9 00590-47202-71............... Retainer, Cylinder ....................... 6-5 00590-47465-71............... Decal, Tag E .............................. 2-7 00590-47604-71............... Bracket, Mounting .................... 5-13 00590-47606-71............... Decal, EE Specification ............... 2-7 00590-47607-71............... Tiller ......................................... 3-5 00590-47609-71............... Tool, Service Instrument .................... ........................................ (CAN) ..................................... 8-14 00590-47610-71............... Vehicle Manager ........................ 3-9 00590-47611-71............... Seal .......................................... 3-9 00590-47612-71............... Switch, Control........................... 5-5 00590-47613-71............... Decal, EE .................................. 2-7 00590-47616-71............... Tire, Drive Wheel ........................... ........................................ (Crowned Vulkollan) ................... 4-7 00590-47619-71............... Fuse Holder, 10 Amp ................ 5-13 00590-47620-71............... Cable........................................ 5-5 00590-47623-71............... Wheel, Load (Black Poly)............. 7-7 00590-47624-71............... Wheel, Load (Red Poly) ............... 7-7 00590-47625-71............... Wheel, Load (Tan Poly) ............... 7-7 00590-48128-71............... Tire, Drive Wheel (Black Poly) ...... 4-7 00590-48258-71............... Bracket, Lift-Limit ......................... 2-9 00590-48261-71............... Cable........................................ 6-3 00590-48262-71............... Rod Assembly, Pull (Standard ............ ........................................ Battery Box, 7.8 in.) ........................ ........................................ (Galvanized).............................. 7-3 00590-48263-71............... Rod Assembly, Pull (Standard ........... ........................................ Battery Box, 7.8 in.) ....................... ........................................ (Galvanized).............................. 7-3 00590-48264-71............... Rod Assembly, Pull (Standard ............ ........................................ Battery Box, 7.8 in.) ........................ ........................................ (Galvanized).............................. 7-3 00590-48265-71............... Rod Assembly, Pull (Standard ............ ........................................ Battery Box, 7.8 in.) ....................... ........................................ (Galvanized).............................. 7-3 00590-48266-71............... Rod Assembly, Pull (Standard ............ ........................................ Battery Box, 7.8 in.) ........................ ........................................ (Galvanized).............................. 7-3 00590-48267-71............... Rod Assembly, Pull (Standard ........... ........................................ Battery Box, 7.8 in.)......................... ........................................ (Galvanized).............................. 7-3 00590-48268-71............... Rod Assembly, Pull (Standard ............ ........................................ Battery Box, 7.8 in.) ....................... ........................................ (Galvanized).............................. 7-3 00590-48269-71............... Rod Assembly, Pull (Long Battery ....... ........................................ Box, 9 in.) (Galvanized) .............. 7-3 00590-48270-71............... Rod Assembly, Pull (Long Battery ....... ........................................ Box, 9 in.) (Galvanized) .............. 7-3

B-3

Numerical Parts Index

Part No.

Walkie Pallet - Model 7HBW23

Description

Page

00590-48271-71 .............. Rod Assembly, Pull (Long Battery ....... ........................................ Box, 9 in.) (Galvanized)...............7-3 00590-48272-71 .............. Rod Assembly, Pull (Long Battery ....... ........................................ Box, 9 in.) (Galvanized)...............7-3 00590-48273-71 .............. Rod Assembly, Pull (Long Battery ....... ........................................ Box, 9 in.) (Galvanized)...............7-3 00590-48274-71 .............. Rod Assembly, Pull (Long Battery ....... ........................................ Box, 9 in.) (Galvanized)...............7-3 00590-48275-71 .............. Rod Assembly, Pull (Long Battery ....... ........................................ Box, 9 in.) (Galvanized)...............7-3 00590-48276-71 .............. Link (Galvanized) ........................7-4 00590-48277-71 .............. Link (Galvanized) ........................7-4 00590-48278-71 .............. Wheel Fork Assembly ...................... ........................................ (Galvanized) ..............................7-7 00590-48279-71 .............. Brake Release Kit, Electric ..........8-11 00590-48280-71 .............. Bracket ....................................8-11 00590-48281-71 .............. Harness ...................................8-11 00590-48282-71 .............. Plate, Relay Bracket ...................8-11 00590-48283-71 .............. Relay .......................................8-11 00590-48285-71 .............. Link (Galvanized) ........................7-4 00590-48287-71 .............. Bracket, Skid ..............................2-9 00590-48830-71 .............. Terminal .....................................5-6 00590-48831-71 .............. Contactor, Main..........................5-5 00590-48832-71 .............. Bracket, Contactor.......................5-5 00590-49193-71 .............. Resistor Assembly......................8-13 00590-49199-71 .............. Retainer, Resistor .......................8-13 00590-49200-71 .............. Harness ...................................8-13 00590-49261-71 .............. Bumper Weldment.......................2-9 00590-49263-71 .............. Bumper Weldment.......................2-9 00590-49298-71 .............. Controller, Traction ......................5-5 00590-49314-71 .............. Cable Assembly ........................5-19

B-4

Part No.

Description

Page

00590-49315-71 ...............Cable Assembly........................ 5-19 00590-49316-71 ...............Cover, Back ............................. 5-19 00590-49317-71 ...............Charger Assembly .................... 5-17 00590-49318-71 ...............Enclosure Weldment, Electric ...... 5-19 00590-49319-71 ...............Latch ....................................... 5-19 00590-49320-71 ...............Cable Assembly (4 Gauge) ........ 5-17 00590-49321-71 ...............Brace, Retention ....................... 5-19 00590-49322-71 ...............Decal, Warning ........................ 5-19 00590-49926-71 ...............Guard, 48 in.............................. 8-3 00590-49927-71 ...............Guard, 60 in.............................. 8-3 00590-49928-71 ...............Guard, 72 in.............................. 8-3 00590-50032-71 ...............Bracket, Mounting, Switch ........... 3-3 00590-50041-71 ...............Screw........................................ 5-5 00590-50042-71 ...............Wire ......................................... 5-6 00590-50048-71 ...............Wheel Assembly, Load ..................... ........................................(Standard).................................. 7-7 00590-50049-71 ...............Wheel Assembly, Load ..................... ........................................(Cold Storage, Lube) ................... 7-7 00590-50050-71 ...............Battery Pack Assembly, Wet .............. ........................................(Without Batteries) .................... 5-13 00590-50054-71 ...............Battery Tray Assembly, EE .......... 5-17 00590-50055-71 ...............Angle, Top Attach ..................... 5-19 00590-50056-71 ...............Battery, 6 Volt, EE ..................... 5-19 00590-50586-71 ...............Decal, Toyota (Black, 13.50 in.) ... 2-7 00590-50587-71 ...............Cover Assembly, Upper .................... ........................................(Galvanized) .............................. 2-7 00590-50588-71 ...............Cover, Lower (Galvanized) .......... 2-7 00590-50875-71 ...............Housing..................................... 6-6 00590-51099-71 ...............Decal, Brake Release................. 8-11 00590-51603-71 ...............Harness, Main............................ 5-5

00715-00120-14, 17 Apr 2014

00715-00120-14 www.toyotaforklift.com