Toyota Forklift 7BRU18 7BRU23 7BDRU15 7BSU20 7BSU25 Parts Catalog Manual - PDF DOWNLOAD

PARTS CATALOG FOR MODELS 7BRU18/7BRU23/7BDRU15 7BSU20/7BSU25 24 Volt Models S/N 21,000 and Up 36 Volt Models S/N 32,000 and Up

M/N 00715-00095--07

DATE: 11/29/07

Copyright ® 2007 by Toyota Industrial Equipment.

All rights reserved. No portion of this manual may be reproduced mechanically, electronically or by any other means, including photocopying, electronic retrieval or transfer, or recording without the written permission of the publisher.

Toyota Industrial Equipment believes the information in this manual is accurate and current as of the publication date; such information is subject to change without notice. Toyota Industrial Equipment is not responsible for any errors that may appear in the manual.

1084256A

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 -

Table of Contents SECTION 1 General Information To Our Customer ................................................................................................................................ 1-2 How to Use Parts Catalog - If Part Number Is Known............................................................................... 1-3 How To Use parts Catalog - If Part Number Is Not Known ....................................................................... 1-4 Major Sections ................................................................................................................................... 1-5 Recommended Spare Parts List ............................................................................................................. 1-6 Hardware Parts List ............................................................................................................................. 1-7

SECTION 2 Finish and Accessories Major Assemblies ............................................................................................................................... 2-2 Doors and Covers............................................................................................................................... 2-4 Cushions and Pads ............................................................................................................................. 2-6 Finishing Instructions ........................................................................................................................... 2-8 Overhead Guard Installation.............................................................................................................. 2-10 Battery Gates and Rollers................................................................................................................... 2-12 Mast Guard and Overhead Guard Shield............................................................................................ 2-14 Non-Braking Caster Installation .......................................................................................................... 2-16 Non-Braking Caster Assembly ............................................................................................................ 2-18 Braking Caster Installation ................................................................................................................. 2-20 Braking Caster Assembly ................................................................................................................... 2-22

SECTION 3 Steering and Controls Control Assembly................................................................................................................................ 3-2 Steer Gear Motor Installation ............................................................................................................... 3-4 Steering Unit Assembly........................................................................................................................ 3-5 Steering Bearing Assembly .................................................................................................................. 3-6 Steering Switches Installation................................................................................................................ 3-8

SECTION 4 Drive and Brake Drive Unit Installation .......................................................................................................................... 4-2 Transmission Assembly ........................................................................................................................ 4-4 Drive Wheel Assembly ........................................................................................................................ 4-6 Brake Pedal Assembly Without Caster Brake.......................................................................................... 4-8 Brake Pedal Assembly With Caster Brake ............................................................................................ 4-10 Drive Brake Assembly........................................................................................................................ 4-12 Caster Brake Assembly...................................................................................................................... 4-14

SECTION 5 Electrical Components and Systems Electrical Assembly ............................................................................................................................. 5-2 Cold Storage Electrical Assembly.......................................................................................................... 5-8 Controller, Electric Assembly .............................................................................................................. 5-12 Contactor Assembly .......................................................................................................................... 5-14 Overhead Guard Plate Without Light and Fan Package ......................................................................... 5-15 Overhead Guard Console Installation ................................................................................................. 5-16 Light and Fan Assembly..................................................................................................................... 5-18 Warning Light and Alarm Assembly.................................................................................................... 5-20 Working Light Installation .................................................................................................................. 5-22 Auxiliary Switch Assembly ................................................................................................................. 5-23

i

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 -

Control Handle Assembly .................................................................................................................. 5-24 Floor Plate Assembly ......................................................................................................................... 5-26 Drive Motor, 24 Volt/36 Volt............................................................................................................. 5-28 Pump Motor (7BRU23, 7BDRU and 7BSU25)....................................................................................... 5-30 Motor, Pump (7BRU18 AND 7BSU20) ................................................................................................ 5-32

SECTION 6 Hydraulic Components Hydraulic Installation, Tractor............................................................................................................... 6-2 Reservoir Assembly ............................................................................................................................. 6-4 Main Manifold Assembly..................................................................................................................... 6-6 Lift/Lower Manifold Assembly .............................................................................................................. 6-8 Reach/Auxiliary Manifold Assembly ................................................................................................... 6-10 Manifold Assembly, Scissors .............................................................................................................. 6-12 Manifold Assembly, Straddle ............................................................................................................. 6-14 Pump and Motor Installation .............................................................................................................. 6-16 Staging Cylinder (Models 7BRU18 and 7BSU20) ................................................................................. 6-18 Staging Cylinder (Models 7BRU23, 7BDRU15 and 7DSU25)................................................................. 6-22 Cylinder Assembly, Free Lift (7BRU18 and 7BSU20) ............................................................................. 6-26 Cylinder Assembly, Free Lift (Models 7BRU23, 7BDRU15 and 7BSU25).................................................. 6-28 Reach Cylinder Assembly (Model 7BRU18).......................................................................................... 6-32 Reach Cylinder Assembly (Model 7BRU23).......................................................................................... 6-34 Reach Cylinder Assembly (Model 7BDRU15) ....................................................................................... 6-36 Tilt Cylinder Assembly (Models 7BRU18, 7BSU20 and 7BSU25)............................................................ 6-38 Tilt Cylinder Assembly (Model 7BRU23) .............................................................................................. 6-40 Tilt Cylinder (Model 7BDRU15) .......................................................................................................... 6-42 Lift Cylinder Plumbing (Models 7BRU18 and 7BSI20)............................................................................ 6-44 Lift Cylinder Plumbing (Models 7BRU23, 7BDRU15 and 7BSU25) .......................................................... 6-46 Triline Hoses (Models 7BRU18 and 7BSU20)....................................................................................... 6-48 Triline Hoses (Models 7BRU23, 7BDRU15 and 7BSU25)....................................................................... 6-50 Carriage Supply Lines (Model 7BSU20) .............................................................................................. 6-52 Carriage Supply Lines (Model 7BSU25) .............................................................................................. 6-54 Reach Supply Lines (Model 7BRU18) .................................................................................................. 6-56 Reach Supply Lines (Model 7BRU23) .................................................................................................. 6-58 Double Reach Supply Lines (Model 7BDRU15) ..................................................................................... 6-60 Reach Cylinder Piping (Model 7BRU18) .............................................................................................. 6-62 Reach Cylinder Piping (Model 7BRU23) .............................................................................................. 6-63 Double Reach Cylinder Piping (Model 7BDRU15)................................................................................. 6-64 Tilt Cylinder Piping (Model 7BSU20)................................................................................................... 6-66 Tilt Cylinder Piping (Model 7BSU25)................................................................................................... 6-68 Tilt Cylinder Piping (Model 7BRU18)................................................................................................... 6-70 Tilt Cylinder Piping (Model 7BRU23)................................................................................................... 6-72 Tilt Cylinder Piping (Model 7BDRU15) ................................................................................................ 6-74 Sideshift Cylinder Piping (Model 7BSU20)........................................................................................... 6-76 Sideshift Cylinder Piping (Model 7BSU25)........................................................................................... 6-77 Sideshift Cylinder Piping (Model 7BRU18)........................................................................................... 6-78 Sideshift Cylinder Piping (Model 7BRU23)........................................................................................... 6-79 Sideshift Cylinder Piping (Model 7BDRU15)......................................................................................... 6-80

SECTION 7 Mast Mast Pivot Retainer ............................................................................................................................. 7-2 Mast Assembly (Models 7BRU18 and 7BSU20) ..................................................................................... 7-4 Mast Assembly (Models 7BRU23, 7BDRU15 and 7BSU25) ..................................................................... 7-8

11/29/2007

ii

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 -

Pulley Bracket Assembly (Models 7BRU18 and 7BSU20) ....................................................................... 7-12 Pulley Bracket Assembly (Models 7BRU23, 7BDRU15 and 7BSU25) ....................................................... 7-14 Carriage3 Assembly (Model 7BSU20) ................................................................................................ 7-16 Carriage Assembly (Model 7BSU25) .................................................................................................. 7-18 Reach Carriage Assembly (Model 7BRU18) ......................................................................................... 7-20 Reach Carriage Assembly (Model 7BRU23) ......................................................................................... 7-24 Reach Carriage Assembly (Model 7BDRU15)....................................................................................... 7-28 Sideshift Assembly (All) ..................................................................................................................... 7-32 Toe Box Assembly (4 in. X 3 in.) Closed Toe ........................................................................................ 7-34 Toe Box Assembly (5 in. X 4 in.) Closed Toe ........................................................................................ 7-36 Toe Box Assembly (4 in. X 3 in.) Open Toe.......................................................................................... 7-38 Toe Box Assembly (5 in. X 3 in.) Open Toe.......................................................................................... 7-40 Toe Box Assembly (5 in. X 4 in.) Open Toe.......................................................................................... 7-42 Toe Box Assembly (10 in. X 3.5 in.).................................................................................................... 7-44 Fork Assembly .................................................................................................................................. 7-45

SECTION 8 Options/Kits Fire Extinguisher Installation ................................................................................................................. 8-2 Load Backrest Installation (Models 7BRU18, 7BSU20 and 7BSU25) ......................................................... 8-4 RF Power Hookup ............................................................................................................................... 8-5 Height Indicator (Models 7BRU18 and 7BSU20) .................................................................................... 8-6 Height Indicator (Models 7BRU23, 7BSU25 and 7BDRU15) .................................................................... 8-8 Weight Display ................................................................................................................................ 8-10 Cooling Fan, Drive Motor .................................................................................................................. 8-11 Lift Limit Switch Installation (Models 7BRU18 and 7BSU20).................................................................... 8-12 Lift Limit Switch Installation (Models 7BRU23, 7BDRU15 and 7BSU25).................................................... 8-15

APPENDIX A Alphabetical Parts Index APPENDIX B Numerical Parts Index

iii

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 -

This Page Intentionally Blank

11/29/2007

iv

SECTION 1 General Information To Our Customer ................................................................................................................................................. 1-2 How to Use Parts Catalog - If Part Number Is Known ................................................................................................ 1-3 How To Use parts Catalog - If Part Number Is Not Known......................................................................................... 1-4 Major Sections .................................................................................................................................................... 1-5 Recommended Spare Parts List............................................................................................................................... 1-6 Hardware Parts List .............................................................................................................................................. 1-7

1-1

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - General Information To Our Customer

To Our Customer The Part Numbers in this Parts Catalog were correct at the time your truck was manufactured. It is our policy to constantly improve our products, therefore, part numbers may continue to change. When ordering parts, verify part numbers through your Dealer’s Parts Catalog, which is kept up to date. Also note that Illustrations of assemblies and components may not necessarily conform to the exact installation as they appear on your truck.

Tips for Ordering Parts In addition to Part Number and Description, have available: • The model number and serial number of the truck • Pertinent specifications such as mast height, battery voltage, drive motor type, etc.

• Pertinent name plate data • Applicable installation or assembly numbers • Accurate Part Number

Using This Catalog This Catalog contains navigational aids to help you locate specific parts information.

• Use Section 1 to decide where to start your search for information. The overall locator views define the technical configuration of the Catalog and tie the figures in the Catalog to the engineering database.

• Use the Table of Contents to locate assemblies and subassemblies by name.

• Use the Alphabetical Index (by Part Name) and the Numerical Index (by Part Number) to locate individual parts.

Determine configuration differences with the “Used On” codes contained within the Parts List. The “Used On” code attaches a part number to a wide range of design variables such as operating voltage, battery size, steering type, mast height and extension speed, fork carriages, color and size of tires, guide wheel specs, etc.

Figure 1-1: To Our Customer

11/29/2007

1-2

1

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - General Information How to Use Parts Catalog - If Part Number Is Known

How to Use Parts Catalog - If Part Number Is Known

1

IF THE PART NUMBER IS KNOWN APPENDIX B

DO THIS

Numerical Parts List 411-773 .................... Decal, No Riding, Bilingual ..................2-7 411-789 .................... Decal, Warning....................................2-7 411-790 .................... Decal, Warning, Bilingual ....................2-7 411-848 .................... Decal, 24 Volt Cable System .............. 5-11 411-849 .................... Decal, 24 Volt Cable System .............. 5-11 411-850 .................... Decal, Charging Warning .................. 5-11 411-851 .................... Decal, Charging Warning .................. 5-11 411-852 .................... Decal, Battery Swivel Warning ............ 5-11 411-853 .................... Decal, Battery Swivel Warning ............ 5-11 412-454 .................... Decal, ISO 9001..................................2-7 412-586 .................... Plate, Lowlift Specification (U.S.) ...........2-7 412-588 .................... Plate, Lowlift Specification (Canadian) ..2-7 441-013 .................... Bearing, Sealed....................................4-9 441-127 .................... Bearing, Shield ...................................7-5 447-098 .................... Bearing, Cone ....................................4-3 447-108 .................... Bearing, Cone ....................................4-3 447-562 .................... Bearing, Cup ......................................4-3 447-579 .................... Bearing, Cup ......................................4-3 462-029 .................... Bushing, Flanged ................................4-5 464-034 .................... Bushing ..............................................2-3 464-035 .................... Bushing ..............................................2-3 464-035 .................... Bushing ..............................................7-3 464-036 .................... Bearing, Oilite Super ...........................7-5 520-078/03 .............. Plug, Shipping .....................................6-9 530-449 .................... O-Ring ...............................................4-5 530-490/038 ............ O-Ring, Motor ....................................4-9 540-062 /100 ........... Cylinder, Hydraulic (Eaton) ...................6-9 540-062/01 .............. Rod, Piston .........................................6-9 540-062/02 .............. Barrel Assembly ..................................6-9 540-062/03 .............. Seal Kit ...............................................6-9 540-062/200 ............ Cylinder, Hydraulic (Ultra).....................6-9 540-062 .................... Cylinder, Hydraulic...............................6-5 560-206/123 ............ Valve, Flow Control (2 GPM) ................6-7 560-206/130 ............ Reservoir Kit (With Tubes) .....................6-7 560-206/132 ............ Adapter Block (With Check Valve) .........6-7 560-206/135 ............ Plug, Vent (With 40 Micron Filter) .........6-7 560-209/04 .............. Valve/Coil, Solenoid Release.................6-7 560-209/06 .............. Valve, Adjustable Relief ........................6-7 560-209/07 .............. Pump (With Coupling, Bolts & Gasket) ..6-7 560-209/08 .............. Elbow, 90 Degree ...............................6-7 560-209/09 .............. Switch, Solenoid Start ...........................6-7 560-213/01 .............. Motor, 24 Volt DC 2 Terminal ...............6-7 560-213/01 .............. Pump Motor....................................... 5-23 560-213/02 .............. Brush Set ........................................... 5-23 560-213 .................... Pump and Motor Assembly ...................6-5 560-213 .................... Pump/Motor Assembly ........................6-7 570-271/515 ............ Brush Lead Assembly Kit .................... 5-23 570-271/516 ............ Commutator End Bearing .................. 5-23 570-271/516 ............ Drive End Bearing ............................. 5-23 570-271/517 ............ Washer ............................................. 5-23 570-316/511 ............ Seal .................................................. 5-23 570-316/513 ............ Retaining Ring ................................... 5-23 570-360/511 ............ Brush Set ........................................... 5-23 570-360/512 ............ Brush Spring Set.................................5-23 570-864 .................... Drive Motor - S/N 5478 & Up ............ 5-23 570-864 .................... Drive Motor, 24 Volt ...........................4-11 590-514 .................... Fuse, 15 Amp ......................................5-3 590-638/001 ............ Horn Assembly.....................................5-3 590-701 .................... Battery Connector ..............................5-15 590-701 .................... Battery Connector ..............................5-17 590-701 .................... Battery Connector ................................5-6 600-213 .................... Grommet .......................................... 5-15 610-307 .................... Shaft, Flexible ......................................3-7

024-296-290/260 ..... Cable Assembly ................................. 5-15 024-296-420/261 ..... Cable Assembly ................................. 5-15 024-297-280/000 ..... Cable Assembly ................................. 5-15 024-297-310/000 ..... Cable Assembly ................................. 5-15 024-297-430/000 ..... Cable Assembly ................................. 5-15 029-002-380/001 ..... Cable Assembly (MDE2 to S1) .............. 5-3 029-002-380/002 ..... Cable Assembly (MDE2 to S2) .............. 5-3 030-504-008/003 ..... Hose Assembly .................................... 6-5 1-000-013 ................ Battery, 6 Volt .................................... 5-15 1-011-011 ................ Terminal Boot, Right Hand ................. 5-15 1-011-012 ................ Terminal Boot, Left Hand .................... 5-15 1-012-502/003 ......... Bushing, Reducer ................................. 5-6 1-074-104/001 ......... Standoff .............................................. 5-3 1-085-186 ................ Cover, Internal ..................................... 2-7 1-105-216/01 ........... Contact Tip Kit ..................................... 5-5 1-105-216/04 ........... Switch/Actuator Assembly ..................... 5-5 1-105-216/05 ........... Cover, Top ........................................... 5-5 1-105-216/07 ........... Spring, Return...................................... 5-5 1-105-216/09 ........... Coil Assembly ...................................... 5-5 1-105-225 ................ Contactor Assembly ............................. 5-5 1-105-225 ................ Contactor, Forward/Reverse.................. 5-3 1-110-920/092 ......... Heater................................................. 3-5 1-120-098 ................ Potentiometer, Gear ............................. 3-5 1-120-098 ................ Potentiometer, Gear ............................. 3-5 1-150-366 ................ Switch, Brake/Lift Cutout....................... 5-3 1-150-368 ................ Switch, Key .......................................... 5-3 1-150-378 ................ Switch, Key .......................................... 5-3 1-150-384 ................ Switch, Emergency, Reverse .................. 3-5 1-150-384 ................ Switch, Emergency, Reverse .................. 3-5 1-150-386 ................ Seal .................................................... 3-5 1-150-386 ................ Seal .................................................... 3-5 1-150-418 ................ Switch, Function ................................... 3-5 1-150-418 ................ Switch, Function ................................... 3-5 1-150-425 ................ Switch, Travel ....................................... 3-5 1-150-425 ................ Switch, Travel ....................................... 3-5 1-187-082 ................ Motor Controller .................................. 5-3 291-011.................... RingUSED ...................................................

4-3 DESCRIPTION ON 291-012.................... Ring ................................................... 4-3 Roller Assembly A ....................................... 3-3 360-049.................... Pad, Bumper 360-062/003 ............ Guard, Cable .................................... 5-11 (consists of items 36 through 40) 360-065/001 ............ Cover, Front ........................................ 2-7 Roller Assembly B 360-068.................... Cover, Gearbox Motor ......................... 4-9 (consists of items 36 through 40) 370-637/005 ............ Tape, Double Sided.............................. 3-6 400-081/0 ................ Plate, Backing ................................... 4-15 Roller Assembly C 400-081/02 .............. Cam ................................................ 4-15 (consists of items 36 through 40) 400-081/03 .............. Lever, Brake ...................................... 4-15 Frame Weldment A, Q....................................... 4-15 400-081/04 .............. Ring, Safety 400-081/05 .............. Shoe Assembly .................................. 4-15 Door Weldment S 400-081/06 .............. Spring, Return.................................... 4-15 Screw 400-081.................... Brake Assembly ................................ 4-15 Bracket, Latch 400-081.................... Brake Assembly ................................. 4-11 400-160....................

Pinion, Drive .....................................

4-11 Pin, Clevis 400-160.................... Pinion, Drive ........................................ 4-9 Bearing R 411-511/015 ............ Decal, Raymond .................................. 2-7 411-534.................... Decal, Emergency Disconnect ............... 2-7 Screw 411-552.................... Decal, Warning.................................... 2-7 Nut, Hex 411-582.................... Decal, Made In Canada ....................... 2-7 411-587/001 ............ Decal, No ODI Assembly ORiding, Black 9" ................... 2-7 411-633.................... Decal, Caution, Bilingual ..................... 2-7 ODI Assembly T 411-637/001 ............ Decal, Emergency Disconnect, Bilingual 2-7 Nut, Hex 411-639.................... Decal, Clear ........................................ 2-7 411-680.................... Decal, Washer H, Operating L, M, P ................................. 2-7 411-681.................... Decal, Replacement Instruction ............. 2-7

123-456-789.......................2-5

1.

Locate the Part Number in the NUMERICAL INDEX (APPENDIX B). Note the Section & page number(s) where the part is decribed.

FIGURE 2-2 ITEM NO. 1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

Frame Assembly - DS/DT

7 29

5

28

30

23

12

10

11

22

4

6

21

28 29 30 31

26 25

QTY

PART NUMBER

5

828-005-691/003

5

828-005-691/001

5

828-005-691/002

REF 1 1 1 2 2 1 1 1 1 2 2 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1

828-006-283 714-206 828-004-421 861-026 462-032 710-264P 750-433 828-004-622 828-006-364 750-006 771-049 760-130 810-733 828-004-651 710-067 771-019 114-008-306 114-009-695 1-150-057 1-150-001 7-590-006/001 114-008-718/005 5-015-003 5-015-004 828-004-672 828-004-671 710-069 411-938/001 411-938/003 411-938/002 411-938/004 828-004-674 828-004-683 828-004-682 154-009-117/001

24 Compartment A= 14" Battery 20 B= 16" Battery Compartment C= 21" Battery Compartment 19 D= Without Rear Posts E= With Rear Posts 18

F= Standard G= Remote H= SMARTi

17 K= Standard/Bypass L= SMARTi/Bypass

16

15 14

Nut, Lock Pin, Roll Bracket, Key Screw Washer Switch Assembly, Key Switch Assembly, Key Switch, Push Button Switch, Lock with Keys Switch, Push Button SMARTi Assembly Nut, Hex Nut, Hex Bracket Weldment Washer Screw Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Cable Assembly, SC to SMARTi Bracket, SMARTi Clamp, ODI Static Strap, Insulated

M= Remote/Bypass N= Remote/SMARTi O= DT 001 to 3842/DS 001 to 3802 P= Remote/SMARTi/Bypass Q= DT 001 to 3566/DS 001 to 3640

B-1 F, H, K, L, M, R F, H, K, L, M, P, R M, R, R G, M, N, P K, L, M, P, R H, L, N, P H, L, N, P H, L, N, P

F, H G K, L M, N, P H, L, N, P H, L, N, P F, G, K, M S= DT 3567 and Up/DS 3641 and Up T= DT 3843 and Up/DS 3803 and Up R= Recommended Spare

2.

Find the Section & page number in the PARTS LIST referenced by the Numerical Index. Locate the Part Number. Note the part's FIGURE & ITEM NO.

List 2-2: Frame Assembly - DS/DT

13

2-7 31 2

123-456-789 9 8

40

37

36

39

3.

Find the FIGURE & ITEM NO. on the associated illustration for a pictorial view of the part.

3 38 1

Figure 2-2: Frame Assembly - DS/DT

HOW2USE2

Figure 1-2: How to Use Parts Catalog - If Part Number Is Known

1-3

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - General Information How To Use parts Catalog - If Part Number Is Not Known

How To Use parts Catalog - If Part Number Is Not Known Major Assemblies

1

IF THE PART NUMBER IS NOT KNOWN

SECTION 7 MAST SECTION 6 HYDRAULIC COMPONENTS

DO THIS

SECTION 3 STEERING AND CONTROLS

1.

Determine in which Section the part is located using the illustration.

SECTION 5 SECTION 4 ELECTRICAL COMPONENTS AND

SECTION 2 FINISH AND ACCESSORIES

Drive and Brake

Drive Unit Assembly -SYSTEMS 271" and Above Elevated Height ..............................................................................4-2 Drive Unit Assembly - 270" and Below Elevated Height ...............................................................................4-4 Deadman Brake Assembly ........................................................................................................................4-6 SECTION(used 4 with motor 570-262/500 only) ...............................................................4-8 Brake Assembly/Installation DRIVE AND Drive Unit Brake Assembly ......................................................................................................................4-12 BRAKE .....................................................................................................................4-14 Brake Assembly Installation Inertial Dampener ..................................................................................................................................4-16

2.

Turn to the TABLE OF CONTENTS in the applicable Section.

Figure 1-1: Major Assemblies

1-3

Frame Assembly - DS/DT

7 29

5

28

30

23

12

26 25 24

20

11

22

4

6 10

19

21

17

18

16 15

14

13

31

4-1

2

9 8

40

3.

37

36

39

3 38

Refer to the PAGE NUMBER selected from the TABLE OF CONTENTS. Locate the desired part and note the ITEM NO.

1 FIGURE 2-2 ITEM NO. 1

Figure 2-2: Frame Assembly - DS/DT

2-1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

4.

Refer to the corresponding PART LIST. Use the FIGURE & ITEM NO. to find the Part Number, Description, etc.

28 29 30 31

QTY

PART NUMBER

5

828-005-691/003

5

828-005-691/001

5

828-005-691/002

REF 1 1 1 2 2 1 1 1 1 2 2 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1

A= 14" Battery Compartment B= 16" Battery Compartment C= 21" Battery Compartment D= Without Rear Posts E= With Rear Posts

828-006-283 714-206 828-004-421 861-026 462-032 710-264P 750-433 828-004-622 828-006-364 750-006 771-049 760-130 810-733 828-004-651 710-067 771-019 114-008-306 114-009-695 1-150-057 1-150-001 7-590-006/001 114-008-718/005 5-015-003 5-015-004 828-004-672 828-004-671 710-069 411-938/001 411-938/003 411-938/002 411-938/004 828-004-674 828-004-683 828-004-682 154-009-117/001 F= Standard G= Remote H= SMARTi K= Standard/Bypass L= SMARTi/Bypass

DESCRIPTION Roller Assembly (consists of items 36 through 40) Roller Assembly (consists of items 36 through 40) Roller Assembly (consists of items 36 through 40) Frame Weldment Door Weldment Screw Bracket, Latch Pin, Clevis Bearing Screw Nut, Hex ODI Assembly ODI Assembly Nut, Hex Washer Nut, Lock Pin, Roll Bracket, Key Screw Washer Switch Assembly, Key Switch Assembly, Key Switch, Push Button Switch, Lock with Keys Switch, Push Button SMARTi Assembly Nut, Hex Nut, Hex Bracket Weldment Washer Screw Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Cable Assembly, SC to SMARTi Bracket, SMARTi Clamp, ODI Static Strap, Insulated M= Remote/Bypass N= Remote/SMARTi O= DT 001 to 3842/DS 001 to 3802 P= Remote/SMARTi/Bypass Q= DT 001 to 3566/DS 001 to 3640

USED ON A B C A, Q S

R

O T H, L, M, P

F, H, K, L, M, R F, H, K, L, M, P, R M, R, R G, M, N, P K, L, M, P, R H, L, N, P H, L, N, P H, L, N, P

F, H G K, L M, N, P H, L, N, P H, L, N, P F, G, K, M S= DT 3567 and Up/DS 3641 and Up T= DT 3843 and Up/DS 3803 and Up R= Recommended Spare

List 2-2: Frame Assembly - DS/DT

2-7

HOW2USE3

11/29/2007

1-4

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - General Information Major Sections

Major Sections

1

Section 7 Mast

Section 3 Steering and Controls Section 2 Finish and Accessories

Section 5 Electrical Components and Systems

Section 6 Hydraulic Components

Section 4 Drive and Brake

1-5

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - General Information Recommended Spare Parts List

Recommended Spare Parts List Description

Part No.

Qty.

Page

Description

Bearing Set ..................................00590-05071-71 ...2 .....7-29 Bearing........................................00590-03656-71 ...1 .....6-41 Bearing........................................00590-03674-71 ...2 .....2-18 Bearing........................................00590-03674-71 ...2 .....2-23 Bearing........................................00590-03815-71 ...2 .....7-22 Bearing........................................00590-03816-71 ...4 .....7-17 Bearing........................................00590-03816-71 ...4 .....7-18 Bearing........................................00590-03816-71 ...8 .......7-5 Bearing........................................00590-03816-71 ...8 .......7-9 Bearing........................................00590-03829-71 ...2 .....6-41 Bearing........................................00590-03829-71 ...2 .....6-43 Bearing........................................00590-03840-71 ...8 .....2-12 Bearing........................................00590-03852-71 ...1 .......4-3 Bearing........................................00590-04463-71 ...2 .....7-29 Bearing........................................00590-04463-71 ...4 .....7-25 Bearing........................................00590-04465-71 ...2 .....7-25 Bearing........................................00590-04982-71 ...1 .....6-43 Bearing........................................00590-05002-71 ...2 .....7-29 Bearing........................................00590-05124-71 ...6 .....7-21 Bearing........................................00590-05124-71 ...6 .....7-25 Bearing........................................00590-05124-71 ...6 .....7-30 Bearing........................................00590-05141-71 ...2 .....7-30 Bearing........................................00590-39834-71 ...2 .....5-29 Bearing........................................00590-43625-71 ...1 .....2-21 Bearing........................................00590-43904-71 ...4 .....7-29 Bearing, Flanged ..........................00590-03679-71 ...2 .....2-21 Bearing, Roller..............................00590-05141-71 ...4 .....7-25 Bearing, Roller..............................00590-05146-71 ...2 .....7-15 Bearing, Roller..............................00590-05147-71 ...2 .....7-13 Bearing, Roller..............................00590-05147-71 ...4 .......7-6 Bearing, Thrust..............................00590-04466-71 ...2 .....7-29 Bearing, Thrust..............................00590-04466-71 ...4 .....7-25 Bearing, Thrust..............................00590-04490-71 ...1 .....2-21 Brush Kit ......................................00590-39830-71 ...1 .....5-29 Brush Kit ......................................00590-41807-71 ...2 .....5-29 Brush Set......................................00590-04310-71 ...1 .....5-33 Brush ...........................................00590-04162-71 ...2 .......3-5 Bulb, Flashing ...............................00590-05293-71 ...1 .....5-21 Bumper ........................................00590-05109-71 ...2 .....7-25 Bushing........................................00590-03656-71 ...1 .....6-35 Bushing........................................00590-03657-71 ...1 .....6-37 Bushing........................................00590-03657-71 ...2 .....7-30 Bushing........................................00590-04353-71 ...2 .....2-17 Bushing........................................00590-04353-71 ...2 .....2-21 Bushing........................................00590-04463-71 ...2 .....7-21 Bushing........................................00590-05136-71 ...2 .....7-21 Bushing........................................00590-05137-71 ...2 .....7-17 Bushing........................................00590-05137-71 ...2 .....7-21 Card Assembly, Display .................00590-43873-71 ...1 .......5-6 Circuit Card .................................00590-40338-71 ...1 .....5-25 Cone, Bearing ..............................00590-05003-71 ...8 .....7-29 Coupler, Flex ................................00590-05198-71 ...1 .......3-3 Cup, Bearing................................00590-05004-71 ...8 .....7-29 Element, Filter ...............................00590-46406-71 ...1 .......6-5 Flash Tube (Strobe) ........................00590-41361-71 ...1 .....5-21 Fuse, 15 Amp...............................00590-39866-71 ...2 .....5-11 Guide ..........................................00590-03762-71 ...2 .....6-27 Horn............................................00590-03449-71 ...1 .......5-6 Hub.............................................00590-04182-71 ...1 .....4-13 Kit Seal ........................................00590-04462-71 ...1 .....6-35 Kit, Seal .......................................00590-04499-71 ...1 .....6-41 O-Ring .........................................00590-03647-71 ...1 .....6-27 O-Ring .........................................00590-03813-71 ...2 .......3-4 O-Ring .........................................00590-03822-71 ...1 .......4-3 O-Ring .........................................00590-03823-71 ...1 .....6-17

11/29/2007

1

Part No.

Qty.

Page

O-Ring......................................... 00590-03860-71... 1 ..... 6-17 O-Ring......................................... 00590-43832-71... 1 ....... 3-6 Pin .............................................. 00590-04471-71... 2 ..... 7-25 Plate, Friction ............................... 00590-04183-71... 1 ..... 4-13 Potentiometer, Brake (Switch).......... 00590-04289-71... 1 ..... 4-11 Potentiometer, Brake (Switch).......... 00590-04289-71... 1 ....... 4-9 Race ........................................... 00590-05140-71... 2 ..... 7-15 Race ........................................... 00590-05145-71... 2 ..... 7-13 Race, Inner .................................. 00590-05140-71... 4 ..... 7-10 Race, Inner .................................. 00590-05145-71... 4 ....... 7-6 Relay (24 Volt).............................. 00590-40042-71... 1 ..... 5-13 Relay (24 Volt).............................. 00590-43711-71... 2 ..... 5-11 Relay (36 Volt).............................. 00590-43712-71... 2 ..... 5-11 Ring, Back-up ............................... 00590-03707-71... 1 ..... 6-27 Ring, E ........................................ 00590-03705-71... 2 ..... 2-23 Ring, Nilos................................... 00590-05143-71... 2 ..... 2-18 Ring, Nilos................................... 00590-05143-71... 2 ..... 2-23 Ring, Nilos................................... 00590-05144-71... 1 ..... 2-17 Ring, Nilos................................... 00590-05144-71... 1 ..... 2-21 Ring, Seal .................................... 00590-03869-71... 1 ....... 4-3 Ring, Snap................................... 00590-03683-71... 1 ..... 6-24 Ring, Snap................................... 00590-03683-71... 1 ..... 6-30 Seal Kit........................................ 00590-04499-71... 1 ..... 6-43 Seal Kit........................................ 00590-04389-71... 1 ..... 6-33 Seal Kit........................................ 00590-05014-71... 1 ..... 6-37 Seal ............................................ 00590-43134-71... 1 ..... 6-27 Seal, Standard ............................. 00590-47809-71... 1 ..... 6-27 Sensor (18 mm N.O.) ................... 00590-39852-71... 2 ....... 5-5 Sensor ......................................... 00590-03725-71... 1 ....... 3-9 Sensor ......................................... 00590-03726-71... 1 ....... 3-9 Sensor, Black Plug........................ 00590-39572-71... 1 ....... 3-9 Sensor, Blue Plug .......................... 00590-43691-71... 1 ....... 3-9 Sensor, Gray Plug ......................... 00590-43690-71... 1 ....... 3-9 Sensor, Proximity .......................... 00590-39852-71... 1 ..... 8-13 Sensor, Proximity .......................... 00590-39852-71... 1 ..... 8-17 Sensor, Speed (Female Plug) .......... 00590-04217-71... 1 ....... 3-9 Shoe ........................................... 00590-43659-71... 2 ..... 4-14 Spring Kit, Brush........................... 00590-04574-71... 1 ..... 5-29 Spring Set.................................... 00590-04311-71... 1 ..... 5-33 Spring ......................................... 00590-03567-71... 2 ....... 2-5 Spring ......................................... 00590-03875-71... 1 ..... 6-30 Spring ......................................... 00590-04135-71... 2 ..... 2-17 Spring ......................................... 00590-04135-71... 2 ..... 2-21 Spring ......................................... 00590-04141-71... 1 ..... 2-23 Spring ......................................... 00590-04186-71. 12 ..... 4-13 Spring ......................................... 00590-43660-71... 2 ..... 4-14 Spring, Brush ............................... 00590-03896-71... 8 ..... 5-29 Spring, Compression..................... 00590-05196-71... 1 ....... 3-3 Spring, Compression..................... 00590-41975-71... 1 ..... 5-25 Spring, Lift ................................... 00590-45841-71... 1 ..... 5-25 Spring, Return .............................. 00590-04038-71... 1 ....... 4-9 Spring, Return .............................. 00590-04242-71... 1 ..... 4-11 Spring, Travel............................... 00590-43091-71... 1 ..... 5-25 Switch, Brake .............................. 00590-03798-71... 1 ..... 4-11 Switch, Brake .............................. 00590-03798-71... 1 ....... 4-9 Switch, Key (2 Position) ................. 00590-40879-71... 1 ....... 5-6 Switch, Pushbutton ........................ 00590-43619-71... 3 ..... 5-25 Switch, Thermo............................. 00590-42142-71... 1 ..... 5-11 Tachometer .................................. 00590-05203-71... 1 ....... 3-3 Thermostat ................................... 00590-39623-71... 2 ..... 5-11 Tip Kit, Contactor ......................... 00590-05294-71... 1 ..... 5-14 Washer, Seal ............................... 00590-03700-71... 1 ..... 6-19 Washer, Sealing ........................... 00590-03700-71... 1 ..... 6-24 Washer, Sealing ........................... 00590-03700-71... 1 ..... 6-27 Washer, Sealing ........................... 00590-03700-71... 1 ..... 6-29

1-6

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - General Information Hardware Parts List

Hardware Parts List Description

Part No.

Qty.

Description

Bolt, Shoulder...................................... 00590-43865-71 ........4 Nut .................................................... 00590-03642-71 ........1 Nut .................................................... 00590-03680-71 ........1 Nut .................................................... 00590-03765-71 ........1 Nut .................................................... 00590-03790-71 ........1 Nut .................................................... 00590-03794-71 ........8 Nut .................................................... 00590-03806-71 ........4 Nut .................................................... 00590-03807-71 ........4 Nut .................................................... 00590-03883-71 ........2 Nut .................................................... 00590-03923-71 ........7 Nut .................................................... 00590-03924-71 ........3 Nut .................................................... 00590-03929-71 ........4 Nut .................................................... 00590-03974-71 ........8 Nut .................................................... 00590-05006-71 ........1 Nut .................................................... 00590-05015-71 ........2 Nut .................................................... 00590-05119-71 ........1 Nut .................................................... 00590-05207-71 ........1 Nut .................................................... 00590-39861-71 ........2 Nut .................................................... 00590-40244-71 ........2 Nut .................................................... 00590-42136-71 ........2 Nut .................................................... 00590-43878-71 ........4 Nut .................................................... 00590-43921-71 ........2 Nut .................................................... 00590-45500-71 ........4 Nut, Clip ............................................ 00590-43542-71 ........4 Nut, Flanged....................................... 00590-03788-71 ........1 Nut, Flanged....................................... 00590-40016-71 ........6 Nut, Jam............................................. 00590-03934-71 ........8 Nut, Jam............................................. 00590-03936-71 ........2 Nut, Lock ............................................ 00590-03785-71 ........4 Nut, Lock ............................................ 00590-03832-71 ........2 Nut, Slotted......................................... 00590-05072-71 ........4 Screw ................................................ 00590-03821-71 ........8 Screw ................................................ 00590-03827-71 ........2 Screw................................................. 00590-03659-71 ........2 Screw................................................. 00590-03660-71 ........4 Screw................................................. 00590-03670-71...........

Screw................................................. 00590-03686-71 ........4 Screw................................................. 00590-03687-71 ........2 Screw................................................. 00590-03783-71 ........1 Screw................................................. 00590-03787-71 ........3 Screw................................................. 00590-03795-71 ........4 Screw................................................. 00590-03797-71 ........2 Screw................................................. 00590-03799-71 ........3 Screw................................................. 00590-03802-71 ......17 Screw................................................. 00590-03817-71 ........2 Screw................................................. 00590-03818-71 ........4 Screw................................................. 00590-03821-71 ........1 Screw................................................. 00590-03828-71 ........2 Screw................................................. 00590-03831-71 ........2 Screw................................................. 00590-03837-71 ........4 Screw................................................. 00590-03838-71 ........3 Screw................................................. 00590-03858-71 ........4 Screw................................................. 00590-03864-71 ........2 Screw................................................. 00590-03870-71 ......10 Screw................................................. 00590-03888-71 ........4 Screw................................................. 00590-03911-71 ........9 Screw................................................. 00590-03914-71 ........2 Screw................................................. 00590-03915-71 ........4 Screw................................................. 00590-03916-71 ........2 Screw................................................. 00590-03917-71 ......27 Screw................................................. 00590-04260-71 ........2 Screw................................................. 00590-04473-71 ........2 Screw................................................. 00590-05000-71 ........2 Screw................................................. 00590-05061-71 ........2 Screw................................................. 00590-05074-71 ........1

1

Part No.

Qty.

Screw .................................................00590-05118-71 ........ 3 Screw .................................................00590-05154-71 ........ 2 Screw .................................................00590-05157-71 ........ 8 Screw .................................................00590-05185-71 ........ 6 Screw .................................................00590-05205-71 ........ 3 Screw .................................................00590-05211-71 ........ 4 Screw .................................................00590-05226-71 ........ 2 Screw .................................................00590-39574-71 ........ 1 Screw .................................................00590-39859-71 ........ 2 Screw .................................................00590-40038-71 ...... 10 Screw .................................................00590-40056-71 ........ 2 Screw .................................................00590-40225-71 ........ 4 Screw .................................................00590-41389-71 ........ 4 Screw .................................................00590-41968-71 ........ 5 Screw .................................................00590-43449-71 ........ 2 Screw .................................................00590-43629-71 ........ 2 Screw .................................................00590-43630-71 ........ 2 Screw .................................................00590-43639-71 ........ 2 Screw .................................................00590-43640-71 ........ 4 Screw .................................................00590-43652-71 ........ 2 Screw .................................................00590-43909-71 ........ 2 Screw .................................................00590-43949-71 ........ 1 Screw .................................................00590-43950-71 ........ 1 Screw .................................................00590-44485-71 ........ 2 Screw .................................................00590-47765-71 ........ 2 Screw .................................................00590-47811-71 ........ 4 Screw .................................................00590-47824-71 ........ 4 Screw, Button Head ..............................00590-03927-71 ........ 2 Screw, Button Head ..............................00590-03928-71 ........ 2 Screw, Cap .........................................00590-03688-71 ........ 2 Screw, Cap .........................................00590-03795-71 ........ 2 Screw, Cap .........................................00590-03805-71 ........ 4 Screw, Cap .........................................00590-03837-71 ........ 4 Screw, Cap .........................................00590-03863-71 ........ 4 Screw, Cap .........................................00590-03864-71 ........ 2 Screw, Cap .........................................00590-03884-71 ........ 2 Screw, Cap .........................................00590-03911-71 ...... 12 Screw, Cap .........................................00590-03917-71 ........ 2 Screw, Cap .........................................00590-03920-71 ........ 2 Screw, Cap .........................................00590-03922-71 ........ 1 Screw, Cap .........................................00590-05154-71 ...... 14 Screw, Cap .........................................00590-39574-71 ........ 6 Screw, Cap .........................................00590-39658-71 ........ 3 Screw, Cap .........................................00590-41770-71 ........ 4 Screw, Cap .........................................00590-43425-71 ........ 1 Screw, Cap .........................................00590-47819-71 ........ 1 Screw, Flat Head ..................................00590-03839-71 ........ 2 Screw, Flat Head ..................................00590-43635-71 ........ 3 Screw, Flat Head, Lock..........................00590-03919-71 ........ 2 Screw, Lock .........................................00590-03820-71 ........ 2 Screw, Socket Head..............................00590-03659-71 ........ 6 Screw, Socket Head..............................00590-04187-71 ........ 2 Screw, Socket Head..............................00590-42259-71 ........ 3 Screw .................................................00590-03796-71 ........ 4 Screw .................................................00590-03811-71 ........ 4 Washer ...............................................00590-03690-71 ........ 5 Washer ...............................................00590-03800-71 ........ 1 Washer ...............................................00590-03803-71 ........ 6 Washer ...............................................00590-03804-71 ........ 9 Washer ...............................................00590-03814-71 ........ 4 Washer ...............................................00590-04188-71 ........ 2 Washer ...............................................00590-04318-71 ........ 2 Washer ...............................................00590-40136-71 ........ 8 Washer ...............................................00590-45502-71 ........ 4 Washer, BRB8......................................00590-03804-71 ........ 1

1-7

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - General Information Hardware Parts List Description

Part No.

Qty.

Description

Washer, Flat ........................................ 00590-03654-71........ 4 Washer, Flat ........................................ 00590-03655-71........ 1 Washer, Flat ........................................ 00590-03767-71........ 1 Washer, Flat ........................................ 00590-03885-71........ 4 Washer, Flat ........................................ 00590-03886-71........ 1 Washer, Flat ........................................ 00590-05148-71........ 4 Washer, Flat ........................................ 00590-05149-71........ 2 Washer, Flat ........................................ 00590-05189-71........ 2 Washer, Flat ........................................ 00590-40015-71........ 2 Washer, Flat ........................................ 00590-40044-71........ 4

11/29/2007

Part No.

Qty.

Washer, Flat........................................ 00590-40147-71 ........4 Washer, Lock ...................................... 00590-03643-71 ........2 Washer, Lock ...................................... 00590-03644-71 ........4 Washer, Lock ...................................... 00590-03784-71 ........4 Washer, Lock ...................................... 00590-03833-71 ........2 Washer, Lock ...................................... 00590-05152-71 ........8 Washer, Lock ...................................... 00590-05153-71 ......11 Washer, Lock ...................................... 00590-40135-71 ........2 Washer, Lock ...................................... 00590-43632-71 ........1 Washer, Star ....................................... 00590-39860-71 ........2

1-8

SECTION 2 Finish and Accessories Major Assemblies ................................................................................................................................................ 2-2 Doors and Covers ................................................................................................................................................ 2-4 Cushions and Pads............................................................................................................................................... 2-6 Finishing Instructions............................................................................................................................................. 2-8 Overhead Guard Installation ............................................................................................................................... 2-10 Battery Gates and Rollers .................................................................................................................................... 2-12 Mast Guard and Overhead Guard Shield ............................................................................................................. 2-14 Non-Braking Caster Installation............................................................................................................................ 2-16 Non-Braking Caster Assembly ............................................................................................................................. 2-18 Braking Caster Installation................................................................................................................................... 2-20 Braking Caster Assembly .................................................................................................................................... 2-22

2-1

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Finish and Accessories Major Assemblies

Major Assemblies

2

3

2

1

4

1017730A-204A

Figure 2-1: Major Assemblies

11/29/2007

2-2

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Finish and Accessories Major Assemblies FIGURE 2-1 ITEM NO. 1 2 3 4

QTY 1 1 1 1

PART NUMBER Ref. Ref. Ref. Ref.

DESCRIPTION

USED ON

Doors and Covers (See Figure 2-2a.)

Finishing Instructions (See Figure 2-4.)

Overhead Guard Installation (See Figure 2-5.)

Battery Gates and Rollers (See Figure 2-6.)

List 2-1: Major Assemblies

2-3

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Finish and Accessories Doors and Covers

Doors and Covers

2

20

31

48

49

21

7

51 52 32 33 34 1

53

8

50

36

35

44

13 22

23

18 47 18

42

4

45

40

13

18 3 42 26 27 24

19

28 25

2

16

5

6

17

1017730A-202

Figure 2-2a: Doors and Covers

11/29/2007

2-4

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Finish and Accessories Doors and Covers FIGURE 2-2 ITEM NO. 1

QTY

PART NUMBER

1 00590-43719-71 1 00590-43720-71 1 00590-43721-71 2 1 00590-43722-71 1 00590-43723-71 1 00590-43724-71 3 1 00590-43717-71 4 1 00590-43718-71 5 1 00590-43879-71 6 1 Ref. 7 1 00590-43880-71 13 6 00590-40016-71 16 1 00590-03788-71 17 1 00590-39574-71 18 6 00590-03917-71 19 4 00590-03888-71 20 2 00590-05192-71 21 2 00590-05193-71 22 2 00590-03925-71 23 2 00590-03926-71 24 1 00590-03999-71 25 1 00590-03799-71 26 1 00590-03642-71 27 1 00590-03800-71 28 1 00590-03690-71 31 1 00590-05188-71 32 2 00590-05189-71 33 2 00590-03567-71 34 2 00590-40015-71 35 2 00590-43909-71 36 1 Ref. 40 4 00590-03885-71 42 4 00590-43542-71 44 1 00590-43889-71 45 1 00590-43887-71 47 4 00590-05185-71 48 1 Ref. 49 1 00590-39651-71 50 1 00590-43715-71 51 1 00590-05186-71 52 2 00590-47765-71 53 1 00590-43716-71 R= Recommended Spare

DESCRIPTION Panel, Left-Hand Side, 14.5 in. Battery Panel, Left-Hand Side, 16.5 in. Battery Panel, Left-Hand Side, 21.0 in. Battery Panel, Right-Hand Side, 14.5 in. Battery Panel, Right-Hand Side, 16.5 in. Battery Panel, Right-Hand Side, 21.0 in. Battery Panel, Side Door Panel, Electrical Plate, Floor (See Figure 5-12.)

Console (Gray) Nut, Flanged Nut, Flanged Screw Screw Screw Stud Washer, Wear Retainer Receptacle Latch Screw Nut Washer Washer Clip, Paper Washer, Flat Spring Washer, Flat Screw Card Assembly, Display (See Figure 5-3.)

Washer, Flat Nut, Clip Weldment, Bracket Support, Display Screw Control Handle Assembly (See Figure 5-3.)

Pin, Dowel Bracket, Control Weldment Screw, Set Screw Plate, Keeper

USED ON

R

List 2-2: Doors and Covers

2-5

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Finish and Accessories Cushions and Pads

Cushions and Pads

2

8

2

1

3

4

7

6

1017730A-203

Figure 2-3: Cushions and Pads

11/29/2007

2-6

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Finish and Accessories Cushions and Pads FIGURE 2-3 ITEM NO.

QTY

PART NUMBER

1 2 3 4 6 7 8

3 1 1 2 1 1 1

00590-43611-71 00590-43862-71 00590-43726-71 00590-43727-71 00590-03787-71 00590-43725-71 00590-43714-71 00590-43728-71

DESCRIPTION

USED ON

Cushions and Pads Bolt, Button Head Flange Cushion, Hip Cushion Screw Pad, Floor Pad, Pedal Arm Rest

List 2-3: Cushions and Pads

2-7

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Finish and Accessories Finishing Instructions

Finishing Instructions 19

1

21

2

15

4

Control Handle Funtion Decal 10

11

7 6 17 8

5

9 12

3 20

23

22

9 2

24 1017730A-204A, 204B

Figure 2-4: Finishing Instructions

11/29/2007

2-8

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Finish and Accessories Finishing Instructions FIGURE 2-4 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 15 17 19 20 21 22 23 24

QTY

PART NUMBER

1 2 2 1 2 1 1 1 4 1 4 2 1 1 1 1 1 1 1 1

00590-04436-71 00590-04494-71 00590-43881-71 00590-45585-71 00590-03014-71 00590-04496-71 Ref. 00590-03901-71 00590-40018-71 00590-43708-71 00590-05115-71 00590-05284-71 00590-47827-71 00590-40019-71 00590-03505-71 00590-04444-71 00590-43888-71 00590-04448-71 00590-03508-71 00590-43669-71

DESCRIPTION

USED ON

Decal, Warning, Hands Decal, Warning, Battery Decal, Toyota, World Decal, Warning Decal, Toyota Outline Decal, Toyota Plate, Specification Box, Manual Tack Plate, UL (E) Tack Decal, Warning Decal, Control Handle, 180 Degree Steer Decal, Fuse Decal, Overhead Guard Decal, No Riding Decal, Sideshift, Tilt Decal, Identification Decal, ESD Static Strap

List 2-4: Finishing Instructions

2-9

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Finish and Accessories Overhead Guard Installation

Overhead Guard Installation

4

5

2

1

3

2

1017730A-205

Figure 2-5: Overhead Guard Installation

11/29/2007

2-10

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Finish and Accessories Overhead Guard Installation FIGURE 2-5 ITEM NO. 1

2 3 4 5

QTY

PART NUMBER

1 1 1 4 4 2 1 1

00590-43698-71 00590-43699-71 00590-43700-71 00590-43644-71 00590-03917-71 00590-03788-71 00590-43730-71 00590-43731-71

DESCRIPTION

USED ON

Overhead Guard, 14.5 in. (368 mm) Battery Box Overhead Guard, 16.5 in. (419 mm) Battery Box Overhead Guard, 21.0 in. (533 mm) Battery Box Bolt Screw, Cap Nut Post, Overhead 89 in. to 192 in. Only Post, Overhead All Else

List 2-5: Overhead Guard Installation

2-11

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Finish and Accessories Battery Gates and Rollers

Battery Gates and Rollers

1

2

1

3

2

4

0391-000

Figure 2-6: Battery Gates and Rollers FIGURE 2-6 ITEM NO. 1 2

QTY

PART NUMBER

DESCRIPTION

8 00590-03840-71 4 00590-03844-71 4 00590-03845-71 4 00590-03846-71 3 4 00590-03842-71 4 00590-03841-71 4 00590-03843-71 4 2 00590-04001-71 2 00590-04002-71 2 00590-04003-71 R= Recommended Spare

Bearing Roller, Battery 14.5 in. (368 mm) Roller, Battery 16.5 in. (419 mm) Roller, Battery 21.0 in. (533 mm) Shaft, Battery 14.5 in. (368 mm) Shaft, Battery 16.5 in. (419 mm) Shaft, Battery 21.0 in. (533 mm) Plate, Battery Stop, 14.5 in. (368 mm) Plate, Battery Stop, 16.5 in. (419 mm) Plate, Battery Stop, 21.0 in. (533 mm)

List 2-6: Battery Gates and Rollers

11/29/2007

2-12

USED ON R

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Finish and Accessories Battery Gates and Rollers

This Page Intentionally Blank

2-13

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Finish and Accessories Mast Guard and Overhead Guard Shield

Mast Guard and Overhead Guard Shield

2

9 10 8

11

1

7

3

4

2

5 6 7

0821-000

Figure 2-7: Mast Guard and Overhead Guard Shield

11/29/2007

2-14

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Finish and Accessories Mast Guard and Overhead Guard Shield FIGURE 2-7 ITEM NO. 1

2 3 4 5 6 7 8 9 10 11 12

QTY

PART NUMBER

1 1 1 6 AR 2 1 1 1 4 1 4 4 4 2

00590-40908-71 00590-45707-71 00590-43680-71 00590-03870-71 00590-05159-71 00590-04225-71 00590-46077-71 00590-04176-71 00590-04177-71 00590-03917-71 00590-04239-71 00590-03806-71 00590-03803-71 00590-04238-71 00590-41504-71

DESCRIPTION

USED ON

Guard (Mast Without Decal Plate) Guard (Mast With Decal Plate) Guard (Mast With Decal Plate) Screw Gasket, Windshield 6.47 ft. (1972 mm) Retainer, Glass Glass, Safety Windscreen, 89 in. (2260 mm) Glass Windscreen, 95 in. (2413 mm) Mesh Screw Shield, Overhead Guard Nut Washer Bolt, J Clamp (Not Shown)

List 2-7: Mast Guard and Overhead Guard Shield

2-15

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Finish and Accessories Non-Braking Caster Installation

Non-Braking Caster Installation

1

2

5

2 6 3 4

7 8

17

9 10 11 12

19 13

18 20

16

14

15

17

3541-000

Figure 2-8: Non-Braking Caster Installation

11/29/2007

2-16

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Finish and Accessories Non-Braking Caster Installation FIGURE 2-8 QTY PART NUMBER ITEM NO. 1 1 00590-03832-71 2 1 00590-03833-71 3 1 00590-05144-71 4 1 00590-43625-71 5 2 00590-03864-71 6 2 00590-03807-71 7 2 00590-03986-71 8 2 00590-04135-71 9 1 00590-42135-71 10 1 00590-42136-71 11 1 00590-03884-71 12 1 00590-03790-71 13 1 00590-03985-71 14 1 00590-04490-71 15 1 00590-46964-71 16 2 00590-03988-71 17 3 00590-03673-71 18 2 00590-04353-71 19 2 00590-04318-71 20 4 00590-03837-71 R= Recommended Spare

DESCRIPTION Nut, Lock Washer, Lock Ring, Nilos Bearing Screw, Cap Nut Guide, Spring Spring Screw Nut Screw, Cap Nut Pivot, Caster Bearing, Thrust Caster Assembly, Non-Braking (See Figure 2-9.)

Block Fitting, Grease Bushing Washer Screw

USED ON

R

R

R

List 2-8: Non-Braking Caster Installation

2-17

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Finish and Accessories Non-Braking Caster Installation

This Page Intentionally Blank

11/29/2007

2-18

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Finish and Accessories Non-Braking Caster Assembly

Non-Braking Caster Assembly

2

1 2 3

4 5

6

7

8

3542-001

Figure 2-9: Non-Braking Caster Assembly FIGURE 2-9 ITEM NO.

QTY

PART NUMBER

00590-46964-71 1 2 00590-04004-71 2 00590-04004-71 2 1 00590-39878-71 3 2 00590-05143-71 4 2 00590-03674-71 5 2 00590-03784-71 6 2 00590-03785-71 7 2 00590-03672-71 8 2 00590-04037-71 R= Recommended Spare

DESCRIPTION Caster Assembly, Non-Braking Wheel, Caster Wheel, Caster, 93 Durometer Bracket, Caster Ring, Nilos Bearing Washer, Lock Nut, Lock Fitting, Grease Cap, Wheel

USED ON

R R

List 2-9: Non-Braking Caster Assembly

2-19

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Finish and Accessories Braking Caster Installation

Braking Caster Installation

2

1 5 2 6 3 7

26 4

8 24 25

9

23 10 22

11

21

12

19 18 16

13

20

17 14

15

3543-000

Figure 2-10: Braking Caster Installation

11/29/2007

2-20

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Finish and Accessories Braking Caster Installation FIGURE 2-10 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

QTY

PART NUMBER

1 00590-03832-71 1 00590-03833-71 1 00590-05144-71 1 00590-43625-71 2 00590-03864-71 2 00590-03807-71 2 00590-03986-71 2 00590-04135-71 1 00590-42135-71 1 00590-42136-71 1 00590-03884-71 1 00590-03790-71 1 00590-03985-71 1 00590-04490-71 1 00590-43897-71 2 00590-03988-71 3 00590-03673-71 2 00590-04353-71 2 00590-04318-71 4 00590-03837-71 1 00590-04143-71 1 00590-04322-71 22 1 00590-04144-71 23 2 00590-03679-71 24 1 00590-03664-71 25 1 00590-04145-71 1 00590-04320-71 26 3 00590-39658-71 R= Recommended Spare

DESCRIPTION Nut, Lock Washer, Lock Ring, Nilos Bearing Screw Nut Guide, Spring Spring Screw Nut Screw, Cap Nut Pivot, Caster Bearing, Thrust Caster Assembly, Braking (See Figure 2-11.)

Block Fitting, Grease Bushing Washer Screw, Cap Shaft Shaft (Cold Storage/Corrosion) Bracket Bearing, Flanged Pin, Roll Pivot Pivot (Cold Storage/Corrosion) Screw, Cap

USED ON

R R

R

R

R

R

List 2-10: Braking Caster Installation

2-21

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Finish and Accessories Braking Caster Assembly

Braking Caster Assembly

2

16

15

13 1

11

9

14

2

13 10 9

12 3

4 5

6

7

8

3544-001

Figure 2-11: Braking Caster Assembly

11/29/2007

2-22

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Finish and Accessories Braking Caster Assembly FIGURE 2-11 ITEM NO.

QTY

PART NUMBER

00590-43897-71 1 2 00590-04004-71 2 1 00590-39878-71 3 2 00590-05143-71 4 2 00590-03674-71 5 2 00590-03784-71 6 2 00590-03785-71 7 2 00590-03672-71 8 2 00590-04037-71 9 2 00590-03705-71 10 2 00590-03834-71 11 4 00590-05154-71 12 2 00590-03923-71 13 2 00590-03803-71 14 1 00590-04146-71 15 1 00590-04141-71 16 1 00590-04142-71 R= Recommended Spare

DESCRIPTION Caster Assembly, Braking Wheel, Caster, 93 Durometer Bracket, Caster Ring, Nilos Bearing Washer, Lock Nut, Lock Fitting, Grease Cap, Wheel Ring, E Brake Assembly (See Figure 4-7.)

Screw, Cap Nut Washer Pivot, Brake Spring Plunger, Brake

USED ON

R R

R

R

List 2-11: Braking Caster Assembly

2-23

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Finish and Accessories Braking Caster Assembly

This Page Intentionally Blank

11/29/2007

2-24

SECTION 3 Steering and Controls Control Assembly ................................................................................................................................................. 3-2 Steer Gear Motor Installation................................................................................................................................. 3-4 Steering Unit Assembly ......................................................................................................................................... 3-5 Steering Bearing Assembly.................................................................................................................................... 3-6 Steering Switches Installation ................................................................................................................................. 3-8

3-1

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Steering and Controls Control Assembly

Control Assembly

3

18 17 16 15

6

5 7

4 3 8 1

4 14 9

11 12

10

2 13

4111-000

Figure 3-1: Control Assembly

11/29/2007

3-2

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Steering and Controls Control Assembly FIGURE 3-1 QTY PART NUMBER ITEM NO. 1 1 00590-43713-71 2 1 00590-40313-71 3 1 00590-41757-71 4 2 00590-05194-71 5 1 00590-40314-71 6 1 00590-43729-71 7 3 00590-05205-71 8 1 00590-05196-71 9 1 00590-40022-71 10 1 00590-05198-71 11 2 00590-40020-71 12 4 00590-03915-71 13 1 00590-47590-71 14 2 00590-44485-71 15 1 00590-05208-71 16 1 00590-03804-71 17 1 00590-05207-71 18 1 00590-05206-71 R= Recommended Spare

DESCRIPTION Support, Steering Weldment Bracket, Steering Weldment Bearing, Flanged Bushing, Flat Steer Spacer Weldment Wheel, Steering Screw Spring, Compression Ring, Retaining Coupler, Flex Washer, Flat Screw Tachometer Screw Spinner Washer, BRB8 Nut Cap, Spinner

USED ON

R R

R

List 3-1: Control Assembly

3-3

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Steering and Controls Steer Gear Motor Installation

Steer Gear Motor Installation

3

1 2

8

7 6 5 4 3

4330-000

Figure 3-2: Steer Gear Motor Installation FIGURE 3-2 QTY PART NUMBER ITEM NO. 1 4 00590-03863-71 2 1 Ref. 3 1 00590-03821-71 4 1 00590-03886-71 5 1 00590-03749-71 6 1 00590-04221-71 7 2 00590-03813-71 8 4 00590-03750-71 R= Recommended Spare

DESCRIPTION Screw, Cap Steering Unit (See Figure 3-3.)

Screw Washer, Flat Gear Plate, Isolator O-Ring Isomount

List 3-2: Steer Gear Motor Installation

11/29/2007

3-4

USED ON

R

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Steering and Controls Steering Unit Assembly

Steering Unit Assembly 2

3

3

4

6

1

7

1730-000

Figure 3-3: Steering Unit Assembly FIGURE 3-3 ITEM NO. 1

QTY

PART NUMBER

DESCRIPTION

1 00590-04033-71 1 00590-04034-71 2 1 00590-03722-71 3 2 00590-03723-71 4 2 00590-04162-71 5 1 00590-43781-71 6 2 00590-04156-71 7 1 00590-03809-71 R= Recommended Spare

Steer Gear Assembly (24 Volt Motor) Steer Gear Assembly (36 Volt Motor) Housing, Contact (2-Pole) Pin, Contact Brush Holder, Brush (Not Shown) Cap, Brush Key

USED ON

R

List 3-3: Steering Unit Assembly

3-5

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Steering and Controls Steering Bearing Assembly

Steering Bearing Assembly

3

3

2

1

4

5

4181-001

Figure 3-4: Steering Bearing Assembly FIGURE 3-4 QTY PART NUMBER ITEM NO. 1 1 00590-40556-71 2 1 00590-43855-71 3 15 00590-03802-71 4 1 00590-43832-71 5 1 Ref. R= Recommended Spare

DESCRIPTION Bearing Breather Screw O-Ring Transmission Assembly (See Figure 4-2.)

List 3-4: Steering Bearing Assembly

11/29/2007

3-6

USED ON

R

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Steering and Controls Steering Bearing Assembly

This Page Intentionally Blank

3-7

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Steering and Controls Steering Switches Installation

Steering Switches Installation 1

3

2 3

4

7 6

5

8

180 Degree Steer

360 Degree Steer 9

14

10 16

15 1017730A-305

Figure 3-5: Steering Switches Installation

11/29/2007

3-8

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Steering and Controls Steering Switches Installation FIGURE 3-5 ITEM NO. 1 2 3 4 5 6 7 8 9 10

QTY

PART NUMBER

2 00590-03828-71 1 00590-04194-71 1 00590-04237-71 2 00590-03795-71 1 00590-04218-71 1 00590-04195-71 1 00590-04217-71 1 00590-39572-71 1 00590-43690-71 1 00590-03725-71 1 00590-43691-71 1 00590-03726-71 14 1 00590-04304-71 15 1 00590-03783-71 16 2 00590-03883-71 A= 180 Degree Steering B= 360 Degree Steering R= Recommended Spare

DESCRIPTION Screw Nut, Sensor Spacer, Brake Sensor Screw, Cap Sensor, Speed (Male Plug) Housing, Sensor Sensor, Speed (Female Plug) Sensor, Black Plug Sensor, Gray Plug Sensor Sensor, Blue Plug Sensor Block, Sensor Mounting Screw Nut

USED ON

R R A, R B, R A, R B, R B B B

List 3-5: Steering Switches Installation

3-9

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Steering and Controls Steering Switches Installation

This Page Intentionally Blank

11/29/2007

3-10

SECTION 4 Drive and Brake Drive Unit Installation............................................................................................................................................ 4-2 Transmission Assembly ......................................................................................................................................... 4-4 Drive Wheel Assembly.......................................................................................................................................... 4-6 Brake Pedal Assembly Without Caster Brake ........................................................................................................... 4-8 Brake Pedal Assembly With Caster Brake ............................................................................................................. 4-10 Drive Brake Assembly ......................................................................................................................................... 4-12 Caster Brake Assembly ....................................................................................................................................... 4-14

4-1

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Drive and Brake Drive Unit Installation

Drive Unit Installation

4

1 2 4 3 5 6 22 21 20 19 17

16

12 11 7 8 10

23

9

107739A-401

Figure 4-1: Drive Unit Installation

11/29/2007

4-2

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Drive and Brake Drive Unit Installation FIGURE 4-1 QTY PART NUMBER ITEM NO. 1 1 Ref. 2 1 Ref. 3 1 Ref. 4 6 00590-39574-71 5 1 00590-03822-71 6 1 00590-43704-71 7 1 00590-43734-71 8 1 00590-43733-71 9 1 Ref. 10 1 Ref. 11 3 00590-43635-71 12 3 00590-43771-71 16 1 00590-43732-71 17 1 00590-43425-71 19 1 00590-03786-71 20 1 00590-03782-71 21 1 00590-03852-71 22 1 00590-03869-71 23 3 00590-47783-71 A= 180 Degree Steering R= Recommended Spare

DESCRIPTION Sensor Assembly (See Figure 3-5.)

Brake Assembly (See Figure 4-6.)

Drive Motor Assembly (See Figure 5-13.)

Screw, Cap O-Ring Sleeve Plate, Target, Stop Plate, Target Transmission Assembly (See Figure 4-2.)

Drive Wheel Assembly (See Figure 4-3.)

Screw, Flat Head Cap, Plug Stop, Steering Screw, Cap Ring, Retainer Ring, Retainer Bearing Ring, Seal Screw, Set

USED ON

R A A

A A

R R

List 4-1: Drive Unit Installation

4-3

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Drive and Brake Transmission Assembly

Transmission Assembly

4

2

8 31

10

30

9

29

11 12

1

38

32 35

13 24

14 20 19

17

33 36 16 15 37 22 21

18 28

26 27 23 34

25

2551-000

Figure 4-2: Transmission Assembly

11/29/2007

4-4

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Drive and Brake Transmission Assembly FIGURE 4-2 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

QTY

PART NUMBER

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1

00590-04131-71 00590-03721-71 00590-03710-71 00590-03711-71 00590-03728-71 00590-03712-71 00590-03713-71 00590-03729-71 00590-03730-71 00590-03731-71 00590-03745-71 00590-03748-71 00590-03747-71 00590-03746-71 00590-03736-71 00590-03742-71 00590-03733-71 00590-03732-71

Transmission Assembly Gear, Ring Spare Parts Kit (Bearing) (Not Shown) Spare Parts Kit (Sealing) (Not Shown) Spare Parts Kit (Helical Gear) (Not Shown) Spare Parts Kit (Wheel Shaft) (Not Shown) Spare Parts Kit (Bevel Gear) (Not Shown) Gear, Wheel Gear, Wheel Nut Bearing Shim Kit Shim Kit Bearing O-Ring Screw Axle Washer, Copper

00590-03739-71 00590-03741-71 00590-03743-71 00590-03734-71 00590-03738-71 00590-03740-71 00590-03744-71 00590-03735-71 00590-03737-71 00590-04173-71 00590-03819-71 00590-03853-71 00590-03855-71 00590-03836-71 NSS 00590-40025-71 00590-40026-71 00590-43831-71 00590-43830-71 00590-43829-71

Bearing Shim Kit Ring, Cover Screw Bearing Washer Spacer Ring, Sealing Ring, Locking Plug Nut Washer Washer Screw Gear, Bevel Screw Plug, Fill Keeper Cover Housing

19 1 20 1 21 1 22 7 23 1 24 1 25 1 26 1 27 1 28 1 29 1 30 1 31 1 32 10 33 1 34 8 35 1 36 1 37 1 38 1 A= Included In Item 3 B= Included In Item 4 C= Included In Item 5 D= Included In Item 6 E= Included In Item 7

DESCRIPTION

USED ON

C C A, C, E A, E A, E A, E A, E A, B, D, E A, D, E D A, B, C, D, E A, D, E A, D, E D D A, D, E A, D, E D A, B, D, E A, D, E A, B, C, D

E

List 4-2: Transmission Assembly

4-5

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Drive and Brake Drive Wheel Assembly

Drive Wheel Assembly 4

4

1

5 2

3

3531-002

Figure 4-3: Drive Wheel Assembly FIGURE 4-3 ITEM NO. 1

2

3 4 5

QTY

PART NUMBER

1

00590-43694-71 00590-43692-71 00590-43693-71 00590-40028-71 00590-40031-71 00590-40032-71 00590-40029-71 00590-04148-71 00590-04007-71 00590-04005-71 00590-03810-71 00590-03777-71

1 1 1 1 1 1 1 1 7 7

DESCRIPTION Drive Wheel Assembly (Black Poly) Drive Wheel Assembly (Rubber) Drive Wheel Assembly (Vulkollan) Tire (Black Poly) Tire (95 Durometer) Tire (85 Durometer) Tire (EZ Poly) Tire (Vulkollan) Tire (Rubber) Hub, Wheel, Drive Nut Washer, Spherical

List 4-3: Drive Wheel Assembly

11/29/2007

4-6

USED ON A

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Drive and Brake Drive Wheel Assembly

This Page Intentionally Blank

4-7

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Drive and Brake Brake Pedal Assembly Without Caster Brake

Brake Pedal Assembly Without Caster Brake

4

12

2

1

5 2

7

3

8

4 13 14 15

9

10

11 0642-000

Figure 4-4: Brake Pedal Assembly Without Caster Brake

11/29/2007

4-8

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Drive and Brake Brake Pedal Assembly Without Caster Brake FIGURE 4-4 QTY PART NUMBER ITEM NO. 1 1 00590-43780-71 2 2 00590-03998-71 3 2 00590-03812-71 4 1 00590-03990-71 5 1 00590-04038-71 7 1 00590-04027-71 8 6 00590-03915-71 9 4 00590-05185-71 10 1 00590-04289-71 11 2 00590-03914-71 12 1 00590-43714-71 13 1 00590-03773-71 14 1 00590-03798-71 15 2 00590-03699-71 R= Recommended Spare

DESCRIPTION Pedal, Brake Bearing, Flanged Bumper Bracket, Brake Spring, Return Plate Screw Screw Potentiometer, Brake (Switch) Screw Mat, Pedal Nut, Twin Switch, Brake Screw

USED ON

R

R

R

List 4-4: Brake Pedal Assembly Without Caster Brake

4-9

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Drive and Brake Brake Pedal Assembly With Caster Brake

Brake Pedal Assembly With Caster Brake

4

12 2 1 17 18 2

16 5

7 8 3 4

10 13 14

11 15 9

0642-100

Figure 4-5: Brake Pedal Assembly With Caster Brake

11/29/2007

4-10

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Drive and Brake Brake Pedal Assembly With Caster Brake FIGURE 4-5 ITEM NO. 1 2 3 4 5 7 8 9 10 11 12 13 14 15 16

QTY

PART NUMBER

1 00590-43780-71 2 00590-03998-71 2 00590-03812-71 1 00590-03990-71 1 00590-04242-71 1 00590-04027-71 6 00590-03915-71 4 00590-05185-71 1 00590-04289-71 2 00590-03914-71 1 00590-43714-71 1 00590-03773-71 1 00590-03798-71 2 00590-03699-71 1 00590-04147-71 1 00590-04330-71 17 2 00590-03706-71 18 2 00590-03678-71 R= Recommended Spare

DESCRIPTION Pedal, Brake Bearing, Flanged Bumper Bracket, Brake Spring, Return Plate Screw Screw Potentiometer, Brake (Switch) Screw Mat, Pedal Nut, Twin Switch, Brake Screw Cable, Brake Cable, Brake (Cold Storage) Pin, Clevis Pin, Cotter

USED ON

R

R

R

List 4-5: Brake Pedal Assembly With Caster Brake

4-11

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Drive and Brake Drive Brake Assembly

Drive Brake Assembly

4

9

11 10 7

1

2

8 3

4

5

12

6

3371-001

Figure 4-6: Drive Brake Assembly

11/29/2007

4-12

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Drive and Brake Drive Brake Assembly FIGURE 4-6 ITEM NO.

QTY

PART NUMBER

00590-43892-71 1 00590-42252-71 1 00590-42253-71 2 1 00590-42254-71 1 00590-42255-71 3 1 00590-42256-71 4 1 00590-04182-71 5 1 00590-04183-71 6 1 00590-42257-71 7 3 00590-42258-71 8 12 00590-04186-71 9 3 00590-42259-71 10 2 00590-04188-71 11 2 00590-04187-71 12 4 00590-03818-71 R= Recommended Spare 1

DESCRIPTION Drive Brake Assembly Brake Assembly (24 Volt) Brake Assembly (36 Volt) Coil (36 Volt) Coil (24 Volt) Armature Hub Plate, Friction Plate, Mounting Spacer Spring Screw, Socket Head Washer Screw, Socket Head Screw

USED ON

R R

R

List 4-6: Drive Brake Assembly

4-13

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Drive and Brake Caster Brake Assembly

Caster Brake Assembly

4

1

2 7 6

3 4

5

3361_000

Figure 4-7: Caster Brake Assembly FIGURE 4-7 QTY PART NUMBER ITEM NO. 1 1 00590-03834-71 2 1 00590-43655-71 3 1 00590-43656-71 4 1 00590-43657-71 5 1 00590-43658-71 6 2 00590-43660-71 7 2 00590-43659-71 R= Recommended Spare

DESCRIPTION Brake Assembly Cam Plate Lever Clip Spring Shoe

List 4-7: Caster Brake Assembly

11/29/2007

4-14

USED ON

R R

SECTION 5 Electrical Components and Systems Electrical Assembly............................................................................................................................................... 5-2 Cold Storage Electrical Assembly ........................................................................................................................... 5-8 Controller, Electric Assembly ............................................................................................................................... 5-12 Contactor Assembly ........................................................................................................................................... 5-14 Overhead Guard Plate Without Light and Fan Package .......................................................................................... 5-15 Overhead Guard Console Installation................................................................................................................... 5-16 Light and Fan Assembly ...................................................................................................................................... 5-18 Warning Light and Alarm Assembly ..................................................................................................................... 5-20 Working Light Installation.................................................................................................................................... 5-22 Auxiliary Switch Assembly .................................................................................................................................. 5-23 Control Handle Assembly.................................................................................................................................... 5-24 Floor Plate Assembly .......................................................................................................................................... 5-26 Drive Motor, 24 Volt/36 Volt .............................................................................................................................. 5-28 Pump Motor (7BRU23, 7BDRU and 7BSU25) ........................................................................................................ 5-30 Motor, Pump (7BRU18 AND 7BSU20).................................................................................................................. 5-32

5-1

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Electrical Components and Systems Electrical Assembly

Electrical Assembly

5

4 11 10 37

5

3 12 30

8 9

1

6

2

13 7

1017730A-501A SHT 1 OF 3

Figure 5-1a: Electrical Assembly

11/29/2007

5-2

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Electrical Components and Systems Electrical Assembly

Electrical Assembly

43

5

51

55

46

53

44

47

41 50

17

31

52

20

18

14

16

15 45 54 49

29

24

25

56 28 19

15

21 26 27

17

22 23

1017730A-501B SHT 2 OF 3

Figure 5-1b: Electrical Assembly

5-3

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Electrical Components and Systems Electrical Assembly

Electrical Assembly

42

5

32

13

20 36

34

35

32

33

1017730A-501E SHT 3 OF 3

Figure 5-1c: Electrical Assembly

11/29/2007

5-4

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Electrical Components and Systems Electrical Assembly FIGURE 5-1 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12

QTY 1 1 1 1 1 1 1 1 1 2 1 1 1 8 1 8 4 4 1 1 1 6 1 1 1 4 1 1 4 4 4 1 1 1 1 4 2 1 2

PART NUMBER

00590-47787-71 00590-47788-71 00590-47789-71 00590-47790-71 00590-47791-71 00590-47792-71 00590-47793-71 00590-47794-71 00590-47795-71 00590-03831-71 00590-03681-71 00590-05125-71 00590-05126-71 13 00590-03847-71 14 00590-04331-71 15 00590-03917-71 16 00590-05157-71 17 00590-03794-71 18 00590-05055-71 00590-05054-71 19 Ref. 20 00590-03814-71 21 00590-47085-71 22 00590-39590-71 00590-39591-71 23 00590-40038-71 24 00590-03577-71 25 00590-43632-71 26 00590-43864-71 27 00590-43865-71 28 00590-43878-71 29 00590-41941-71 00590-41942-71 30 00590-43884-71 00590-43883-71 31 00590-05152-71 32 00590-39852-71 33 00590-40261-71 34 00590-43678-71 35 00590-05121-71 36 2 00590-04260-71 37 1 00590-43671-71 41 1 00590-41761-71 42 3 00590-03720-71 R= Recommended Spare

DESCRIPTION Cable Assembly (5) Cable Assembly (4) Cable Assembly (B+) Cable Assembly (B-) Cable Assembly (JB-) Cable Assembly (10) Cable Assembly (9-2) Cable Assembly (3-2) Cable Assembly (2-1) Screw Grommet Connector, Battery (Grey) Connector, Battery (Red) Strap Plate, Grill Screw Screw Nut Fan, Muffin (24 Volt) Fan, Muffin (36 Volt) Controller Assembly (See Figure 5-3.)

Washer, Flat Control Assembly, Interface Controller, Steer (24 Volt) Controller, Steer (36 Volt) Screw Banana Jack Washer, Lock Grommet Bolt, Shoulder Nut Horn (24 Volt) Horn (36 Volt) Harness, Main, 360 Degree Steer Harness, Main, 180 Degree Steer Washer, Lock Sensor (18 mm N.O.) Bracket, Sensor Tab Contacts M QC 0.25 x 0.032 Fins 16-14 Screw Grommet, Dbl. Slit Adapter, Control Handle to Interface Control Assembly Receptacle

USED ON

R

List 5-1: Electrical Assembly (Sheet 1 of 2)

5-5

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Electrical Components and Systems Electrical Assembly FIGURE 5-1 ITEM NO. 43

QTY

PART NUMBER

1 00590-43956-71 1 00590-43957-71 1 00590-43958-71 1 00590-43959-71 44 1 00590-43873-71 1 00590-46983-71 45 1 00590-43890-71 46 1 00590-43985-71 1 00590-43986-71 47 4 00590-05223-71 49 2 00590-43449-71 50 1 00590-40879-71 1 00590-39618-71 51 1 00590-05220-71 52 1 00590-05219-71 53 4 00590-05222-71 54 1 00590-05216-71 55 1 Ref. 56 1 00590-04437-71 R= Recommended Spare

DESCRIPTION Handle Assembly, Control (Standard) Handle Assembly, Control (CS 36 Volt) Handle Assembly, Control (CS 24 Volt) Handle Assembly, Control (Standard With CS Knob) Card Assembly, Display (includes:) Firmware Shield, Spill Overlay, Display 180 Degree Overlay, Display 360 Degree Nut, Nylon Screw Switch, Key (2 Position) (includes:) Key Actuator, Pushbutton Contact Block Spacer, PCB Horn Switch, Auxiliary Assembly (See Figure 5-10.)

Spacer, Hex

List 5-1: Electrical Assembly (Sheet 2 of 2)

11/29/2007

5-6

USED ON

R

R

R

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Electrical Components and Systems Electrical Assembly

This Page Intentionally Blank

5-7

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Electrical Components and Systems Cold Storage Electrical Assembly

Cold Storage Electrical Assembly

5

22

SEE DETAIL A

11 16

SEE DETAIL B

18

15

1017730A-502H SHT 1 OF 3

Figure 5-2a: Cold Storage Electrical Assembly

11/29/2007

5-8

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Electrical Components and Systems Cold Storage Electrical Assembly

Cold Storage Electrical Assembly

5

20

16

3

11

4

21 10

3

DETAIL A 1017730A-502A SHT 2 OF 3

Figure 5-2b: Cold Storage Electrical Assembly

5-9

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Electrical Components and Systems Cold Storage Electrical Assembly

Cold Storage Electrical Assembly 11

5

5

4

17

13

12

8

7

14 1

7

10

2

6

9

3

19

DETAIL B 1017730A-502B SHT 3 OF 3

Figure 5-2c: Cold Storage Electrical Assembly

11/29/2007

5-10

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Electrical Components and Systems Cold Storage Electrical Assembly FIGURE 5-2 ITEM NO. 1

QTY

PART NUMBER

DESCRIPTION

1 00590-42140-71 1 00590-39855-71 2 1 00590-39856-71 3 12 00590-03858-71 4 18 00590-39857-71 5 1 Ref. 6 2 00590-39859-71 7 2 00590-39860-71 8 2 00590-39861-71 9 1 00590-42142-71 10 2 00590-43712-71 2 00590-43711-71 11 1 00590-43850-71 12 2 00590-40038-71 13 2 00590-39866-71 14 1 00590-39867-71 15 1 00590-39868-71 16 2 00590-39623-71 17 1 00590-47799-71 18 2 00590-03914-71 19 2 00590-42146-71 20 1 00590-43697-71 21 1 00590-42148-71 1 00590-39870-71 22 1 00590-43908-71 R= Recommended Spare

Power Resistor (24 Volt) Power Resistor (36 Volt) Bracket, Resistor Screw Strap Handle Assembly (See Figure 5-11.)

Screw Washer, Star Nut Switch, Thermo Relay (36 Volt) Relay (24 Volt) Harness, Cold Storage Screw Fuse, 15 Amp Holder, Fuse Bracket, Thermostat Thermostat Bracket, Thermostat Screw Tab, Male Cover, Fan Resistor Assembly (36 Volt) Resistor Assembly (24 Volt) Decal, SPL Oil

USED ON

R R R

R

R

List 5-2: Cold Storage Electrical Assembly

5-11

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Electrical Components and Systems Controller, Electric Assembly

Controller, Electric Assembly

9

10

5

11

VIEW A_A

3

1

2

4

24

14 15

21

22

23

14

15

16

25

15

16

15

16

16

15 16 A

25

12 A

13

25

18 25

15

16

5

6

7

8

19

20

17

1017730A-503

Figure 5-3: Controller, Electric Assembly

11/29/2007

5-12

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Electrical Components and Systems Controller, Electric Assembly FIGURE 5-3 ITEM NO. 1 2

3

QTY

PART NUMBER

1 1 1

00590-04402-71 00590-46969-71 00590-46088-71

1 00590-45709-71 1 00590-46655-71 4 8 00590-03821-71 5 1 00590-04418-71 6 1 00590-39946-71 1 00590-04305-71 7 2 00590-03827-71 8 1 00590-04420-71 9 2 00590-04264-71 10 2 00590-03778-71 11 2 00590-03788-71 12 1 00590-04018-71 13 1 00590-04020-71 1 00590-04019-71 1 00590-05288-71 14 2 00590-05154-71 15 7 00590-03804-71 16 7 00590-05153-71 17 1 00590-03867-71 18 1 00590-03868-71 1 00590-05289-71 1 00590-05290-71 19 1 00590-40042-71 20 2 00590-03858-71 21 2 00590-03795-71 22 2 00590-05148-71 23 2 00590-03643-71 24 1 00590-39682-71 25 4 00590-40044-71 A= Model 7BRU18 B= Model 7BRU23 C= Model 7BDRU15 D= Model 7BSU20 E= Model 7BSU25 F= 24 Volt Only R= Recommended Spare

DESCRIPTION Plate, Heat Sink Controller, 400 Amp, Traction (36 Volt) Controller, 500 Amp, Traction Controller, 600 Amp, Lift Controller, 750 Amp, Lift.

Screw Plate Contactor Contactor (24 Volt) Contactor (36 Volt) Screw Bar, Bus Standoff Stud, M8 Nut, Jam, M8 Fuse, Power, 250 Amp Fuse, Power, 500 Amp Fuse, Power, 355 Amp Fuse, Power, 425 Amp Screw Washer Washer, Lock Decal, 250 Amp Decal, 500 Amp Decal, 355 Amp Decal, 425 Amp Relay (24 Volt) Screw Screw Washer, Flat Washer, Lock Decal, Controller Washer, Flat

USED ON A, D A, D, F, B, C, E, A, D B, C, E,

A, D, F

B, C, E, A, D A, D, F

B, C, E, A, D A, D, F R

List 5-3: Controller, Electric Assembly

5-13

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Electrical Components and Systems Contactor Assembly

Contactor Assembly

5

1

3

1

2

S1003112X

Figure 5-4: Contactor Assembly FIGURE 5-4 ITEM NO.

QTY

PART NUMBER

00590-39946-71 00590-04305-71 1 1 00590-05294-71 2 1 00590-40045-71 3 1 00590-02857-71 R= Recommended Spare

DESCRIPTION Contactor (24 Volt) Contactor (36 Volt) Tip Kit, Contactor Cover, Bridge Insulator Kit

List 5-4: Contactor Assembly

11/29/2007

5-14

USED ON

R

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Electrical Components and Systems Overhead Guard Plate Without Light and Fan Package

Overhead Guard Plate Without Light and Fan Package

5

2

3

3

4

1017730A-505

Figure 5-5: Overhead Guard Plate Without Light and Fan Package FIGURE 5-5 ITEM NO. 2 3 4

QTY

PART NUMBER

3 3 1

00590-03917-71 00590-43542-71 00590-04161-71

DESCRIPTION

USED ON

Screw Nut, Clip Plate, Filler (Overhead Guard)

List 5-5: Overhead Guard Plate Without Light and Fan Package

5-15

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Electrical Components and Systems Overhead Guard Plate Without Light and Fan Package

This Page Intentionally Blank

11/29/2007

5-16

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Electrical Components and Systems Overhead Guard Console Installation

Overhead Guard Console Installation

5

5

4

1

4

3

2

1017730A-506

Figure 5-6: Overhead Guard Console Installation FIGURE 5-6 ITEM NO. 1 2 3 4 5

QTY

PART NUMBER

1 1 4 8 4

00590-04129-71 00590-47570-71 00590-03870-71 00590-43542-71 00590-03917-71

DESCRIPTION

USED ON

Bracket, Hanger Console Housing (Only) Screw Nut, Clip Screw

List 5-6: Overhead Guard Console Installation

5-17

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Electrical Components and Systems Light and Fan Assembly

Light and Fan Assembly

5

2

8

10

6

4 3 1

13

5

14

9

7

1

1017730A-507D

Figure 5-7: Light and Fan Assembly

11/29/2007

5-18

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Electrical Components and Systems Light and Fan Assembly FIGURE 5-7 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

QTY

PART NUMBER

1 4 4 4 4 1 1 2 1 1 1 1 1 1 2 1 1 1

00590-43770-71 00590-05157-71 00590-05152-71 00590-03814-71 00590-03794-71 00590-43654-71 00590-03881-71 00590-42146-71 00590-03878-71 00590-03879-71 00590-05055-71 00590-05054-71 00590-40042-71 00590-42139-71 00590-03858-71 00590-40050-71 00590-40854-71 00590-40853-71

DESCRIPTION

USED ON

Louver With Bezel Screw Washer, Lock Washer Nut Shroud, Fan Bezel, Light Terminal Light Assembly (24 Volt) Light Assembly (36 Volt) Fan, Muffin (24 Volt) Fan, Muffin (36 Volt) Relay (24 Volt) (Not Shown) Relay (36 Volt) (Not Shown) Screw (Not Shown) Indicator, Lift Height Harness, Lift Indicator Harness, Options (Not Shown)

List 5-7: Light and Fan Assembly

5-19

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Electrical Components and Systems Warning Light and Alarm Assembly

Warning Light and Alarm Assembly

5

4

3

5

8 6 7

1

2

1017730A-508B

Figure 5-8: Warning Light and Alarm Assembly

11/29/2007

5-20

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Electrical Components and Systems Warning Light and Alarm Assembly FIGURE 5-8 ITEM NO. 1 2

QTY

PART NUMBER

2 00590-03858-71 1 00590-04051-71 1 00590-46387-71 1 00590-39652-71 1 00590-04052-71 1 00590-47779-71 1 00590-39653-71 1 00590-05293-71 1 00590-04053-71 1 00590-39652-71 1 00590-04054-71 1 00590-39653-71 1 00590-41361-71 2 00590-43672-71 3 1 00590-43673-71 4 2 00590-03917-71 5 2 00590-03788-71 6 1 00590-05053-71 1 00590-05120-71 7 2 00590-03865-71 8 2 00590-47776-71 R= Recommended Spare

DESCRIPTION Screw Light, Amber Flashing (24 Volt) (includes:) Light, Amber Flashing (36 Volt) (includes:) Lens, Amber Light, Red Flashing (includes:) Light, Red Flashing (includes:) Lens, Red Bulb, Flashing (Not Shown) Light, Amber Strobe (includes:) Lens, Amber Light, Red Strobe (includes:) Lens, Red Flash Tube (Strobe) (Not Shown) Socket, Wire (Not Shown) Plate, Accessory Overhead Guard Screw Nut Alarm Terminal (Not Shown) Screw Grommet, Rubber

USED ON

R

R

List 5-8: Warning Light and Alarm Assembly

5-21

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Electrical Components and Systems Working Light Installation

Working Light Installation

5

4

2

3

1 2

1017730A-509D

Figure 5-9: Working Light Installation FIGURE 5-9 ITEM NO. 1

2 3 4 5

QTY

PART NUMBER

2 2 2 2 2 3 4 1 1

00590-05058-71 00590-05291-71 00590-05059-71 00590-05292-71 00590-05164-71 00590-05117-71 00590-05121-71 00590-40042-71 00590-42139-71

DESCRIPTION Lamp Assembly (24 Volt With Switch) (includes:) Sealed Beam (24 Volt) Lamp Assembly (36 Volt With Switch) (includes:) Sealed Beam (36 Volt) Conduit Clip, Wire Terminal, Wire Relay (24 Volt) (Not Shown) Relay (36 Volt) (Not Shown)

List 5-9: Working Light Installation

11/29/2007

5-22

USED ON

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Electrical Components and Systems Auxiliary Switch Assembly

Auxiliary Switch Assembly

5

1

4 2

5 3

6

5511_001

Figure 5-10: Auxiliary Switch Assembly FIGURE 5-10 ITEM NO. 1 2 3 4 5 6

QTY

PART NUMBER

AR AR AR AR AR AR

00590-04317-71 00590-04226-71 00590-04227-71 00590-04228-71 00590-04229-71 00590-04316-71

DESCRIPTION

USED ON

Bezel, Switch Switch, Fan Switch, Operator Light Switch, Work Light Switch, Lift Limit, With Override Plug, Dummy Switch

List 5-10: Auxiliary Switch Assembly

5-23

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Electrical Components and Systems Control Handle Assembly

Control Handle Assembly

5

10 22

7

A

26

9

21

14

32

15

30

16

SEE DETAIL B

5

13 2

17

11

18 3 38

39

4

40

37

36

A 29

20

31

12

23

6

8

VIEW A A

1

19

27

DETAIL B 828-006-161_W1, W2, W3, W4

Figure 5-11: Control Handle Assembly

11/29/2007

5-24

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Electrical Components and Systems Control Handle Assembly FIGURE 5-11 ITEM NO.

QTY

PART NUMBER 00590-43956-71 00590-43957-71 00590-43958-71 00590-43959-71

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 26 27 29 30 31 32 35 36

2 00590-43907-71 1 00590-43949-71 5 00590-41968-71 1 00590-03471-71 1 00590-43950-71 1 00590-41971-71 2 00590-41973-71 1 00590-43091-71 1 00590-45841-71 1 00590-41975-71 1 00590-46365-71 1 00590-43089-71 1 00590-47778-71 1 00590-46366-71 1 00590-40338-71 1 00590-41983-71 1 00590-43642-71 1 00590-43643-71 1 00590-43955-71 3 00590-43619-71 1 00590-43626-71 1 00590-43618-71 1 00590-43641-71 0.75 00590-00128-71 3.50 00590-43929-71 1 00590-41928-71 0.75 00590-43930-71 1.50 00590-43931-71 1 00590-46367-71 1 00590-43932-71 1 00590-43927-71 1 00590-43928-71 37 2 00590-41927-71 38 1 00590-43615-71 39 2 00590-43616-71 40 1 00590-42978-71 A= Cold Storage R= Recommended Spare

DESCRIPTION Handle Assembly, Control Standard Handle Assembly, Control (36 Volt) Handle Assembly, Control (24 Volt) Handle Assembly, Control Standard (With Cold Storage Knob) Bearing, Sleeve Screw Screw Screw, Set BH Screw Screw, Set SH Screw Spring, Travel Spring, Lift Spring, Compression Potentiometer (Lift/Lower) Potentiometer (Travel) Harness, Wiring Button Circuit Card Button Actuator Handle, Left-Hand (Top) Handle, Right-Hand (Bottom) Shaft-Handle Switch, Pushbutton Bracket, Pot Knob, Lift Handle Positioner SFC Insulator, Tubing, Shrink Insulator, Tubing, Shrink Decal, Label Tape, Vinyl Electrical Tape, Vinyl Electrical Button Auxiliary Insulation, Electrical (Not Shown) Heater (36 Volt, 4 Watts) Heater (24 Volt, 4 Watts) Screw, Set Connector, Electrical, Housing Contact, Pin Strap

USED ON A A

R R R

R

R

A A A A

List 5-11: Control Handle Assembly

5-25

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Electrical Components and Systems Floor Plate Assembly

Floor Plate Assembly

5

1

A

A

B

7

8

3

6 5 9

10

2

SECTION A - A

4

11 12

11 7

VIEW B-B

10

8

107730A-512

Figure 5-12: Floor Plate Assembly

11/29/2007

5-26

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Electrical Components and Systems Floor Plate Assembly FIGURE 5-12 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11

QTY

PART NUMBER

1 1 2 1 2 1 1 2 2 1 1 1 2

00590-04213-71 00590-04214-71 00590-03817-71 00590-04216-71 00590-04215-71 00590-03798-71 00590-03699-71 00590-03773-71 00590-05122-71 00590-39858-71 00590-41426-71 00590-39854-71 00590-05121-71

12 A= Cold Storage

DESCRIPTION Weldment, Floor Plate Weldment, Pedal Screw Hinge, Spring Bar Switch, Brake/Lift Screw Nut, Dual Tap Tab, Male Bracket, Heater Heater (24 Volt) Heater (36 Volt) Tab, Male

USED ON

A

A A A A

List 5-12: Floor Plate Assembly

5-27

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Electrical Components and Systems Drive Motor, 24 Volt/36 Volt

Drive Motor, 24 Volt/36 Volt

5

2

4

2 1

5 3 6

9

6 11

8

7

10 13 12 14

1760-000

Figure 5-13: Drive Motor, 24 Volt/36 Volt

11/29/2007

5-28

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Electrical Components and Systems Drive Motor, 24 Volt/36 Volt FIGURE 5-13 ITEM NO.

QTY

PART NUMBER

DESCRIPTION

00590-04445-71 Drive Motor (24/36 Volt) 00590-04446-71 Drive Motor (36 Volt) 00590-40907-71 Drive Motor (24Volt) 1 1 00590-40616-71 End head Assembly, Drive 1 00590-40619-71 End head Assembly, Drive 1 00590-41803-71 End head Assembly, Drive 2 2 00590-40615-71 Key, Woodruff 3 1 00590-04715-71 Fan 1 00590-40617-71 Fan 4 1 00590-41804-71 Armature and Fan Assembly 1 00590-40620-71 Armature and Fan Assembly 5 1 00590-40613-71 Shim, Washer 6 1 00590-40612-71 Field Coil Kit 1 00590-40621-71 Field Coil Kit 1 NSS Frame and Field Coil Kit 7 8 00590-03896-71 Spring, Brush 1 00590-04574-71 Spring Kit, Brush 8 1 00590-40415-71 Indicator Kit, Brush Wear 9 1 00590-39830-71 Brush Kit 2 00590-41807-71 Brush Kit 10 1 00590-39831-71 Holder Assembly, Brush 11 1 00590-43751-71 Lead Assembly Kit 12 1 00590-39833-71 Ring, Retaining 13 2 00590-39834-71 Bearing 14 1 00590-41806-71 End head Assembly, Commutator 1 00590-40622-71 End head Assembly, Commutator A= Model 7BRU18 and 7BSU20 (36 Volt Only) B= Models 7BRU23, 7BDRU15 and 7BSU25 C= Models 7BRU18 and 7BSU20 (24 Volt Only) R= Recommended Spare

USED ON A B C A B C A, C B A, C B A B C A, C, R B, R AB, R C, R

R A, C B

List 5-13: Drive Motor, 24 Volt/36 Volt

5-29

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Electrical Components and Systems Pump Motor (7BRU23, 7BDRU and 7BSU25)

Pump Motor (7BRU23, 7BDRU and 7BSU25)

5

1 3

2

5

6

4

7

10 11

8 9 2 13

14

307282-000

Figure 5-14: Pump Motor (7BRU23, 7BDRU and 7BSU25)

11/29/2007

5-30

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Electrical Components and Systems Pump Motor (7BRU23, 7BDRU and 7BSU25) FIGURE 5-14 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 13 14

QTY

PART NUMBER

1 1 2 1 1 1 1 1 2 1 1 1 1 1

00590-04255-71 00590-39833-71 00590-43925-71 00590-40639-71 00590-40617-71 00590-40640-71 00590-40641-71 00590-39830-71 00590-04574-71 00590-39831-71 00590-40629-71 00590-40310-71 00590-39826-71 00590-40638-71

DESCRIPTION

USED ON

Motor Assembly, Pump Ring, Retaining Bearing (DE and CE) End head Assembly, Drive Fan Armature and Fan Assembly Field Coil Kit Brush Kit Spring Kit, Brush Holder Assembly, Brush Lead Assembly Kit Indicator Kit, Brush Wear Washer, Wavy End head Assembly, Commutator

List 5-14: Pump Motor (7BRU23, 7BDRU and 7BSU25)

5-31

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Electrical Components and Systems Motor, Pump (7BRU18 AND 7BSU20)

Motor, Pump (7BRU18 AND 7BSU20)

6

14

5

13

12

2

10

9

4

8

5

3

2

1

7

1750-000

Figure 5-15: Motor, Pump (7BRU18 AND 7BSU20)

11/29/2007

5-32

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Electrical Components and Systems Motor, Pump (7BRU18 AND 7BSU20) FIGURE 5-15 ITEM NO.

QTY

PART NUMBER

DESCRIPTION

00590-04031-71 00590-04032-71 1 1 00590-04362-71 1 00590-04314-71 1 00590-45443-71 2 2 00590-04312-71 3 1 00590-45444-71 4 1 00590-45445-71 5 1 00590-45446-71 1 00590-45447-71 6 1 00590-45448-71 1 00590-45449-71 7 1 00590-04310-71 8 1 00590-04311-71 9 1 00590-45450-71 10 1 00590-40259-71 11 1 00590-40052-71 12 1 00590-04313-71 13 1 00590-45451-71 14 1 00590-45452-71 1 00590-45453-71 1 00590-45454-71 15 1 00590-40260-71 R= Recommended Spare

Motor Assembly, Pump (24 Vol)t Motor Assembly, Pump (36 Volt) Ring, Retainer Ring, Retainer Seal and Retaining Package Bearing End Head Assembly, Drive Fan Armature Armature Field Coil Assembly Field Coil Assembly Brush Set Spring Set Brush Plate Assembly Lead Assembly Screw Package, Pole (Not Shown) Washer, Spring End Head Assembly, Commutator Cowl, Fan Package Headband Assembly Band, Cover Terminal Stud Package (Not Shown)

USED ON A B A B

A B A B R R

List 5-15: Motor, Pump (7BRU18 AND 7BSU20)

5-33

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Electrical Components and Systems Motor, Pump (7BRU18 AND 7BSU20)

This Page Intentionally Blank

11/29/2007

5-34

SECTION 6 Hydraulic Components Hydraulic Installation, Tractor ................................................................................................................................ 6-2 Reservoir Assembly .............................................................................................................................................. 6-4 Main Manifold Assembly ...................................................................................................................................... 6-6 Lift/Lower Manifold Assembly................................................................................................................................ 6-8 Reach/Auxiliary Manifold Assembly..................................................................................................................... 6-10 Manifold Assembly, Scissors................................................................................................................................ 6-12 Manifold Assembly, Straddle ............................................................................................................................... 6-14 Pump and Motor Installation ................................................................................................................................ 6-16 Staging Cylinder (Models 7BRU18 and 7BSU20) .................................................................................................. 6-18 Staging Cylinder (Models 7BRU23, 7BDRU15 and 7DSU25) .................................................................................. 6-22 Cylinder Assembly, Free Lift (7BRU18 and 7BSU20)............................................................................................... 6-26 Cylinder Assembly, Free Lift (Models 7BRU23, 7BDRU15 and 7BSU25) ................................................................... 6-28 Reach Cylinder Assembly (Model 7BRU18) ........................................................................................................... 6-32 Reach Cylinder Assembly (Model 7BRU23) ........................................................................................................... 6-34 Reach Cylinder Assembly (Model 7BDRU15)......................................................................................................... 6-36 Tilt Cylinder Assembly (Models 7BRU18, 7BSU20 and 7BSU25) ............................................................................. 6-38 Tilt Cylinder Assembly (Model 7BRU23)................................................................................................................ 6-40 Tilt Cylinder (Model 7BDRU15)............................................................................................................................ 6-42 Lift Cylinder Plumbing (Models 7BRU18 and 7BSI20) ............................................................................................. 6-44 Lift Cylinder Plumbing (Models 7BRU23, 7BDRU15 and 7BSU25)............................................................................ 6-46 Triline Hoses (Models 7BRU18 and 7BSU20) ........................................................................................................ 6-48 Triline Hoses (Models 7BRU23, 7BDRU15 and 7BSU25) ........................................................................................ 6-50 Carriage Supply Lines (Model 7BSU20)................................................................................................................ 6-52 Carriage Supply Lines (Model 7BSU25)................................................................................................................ 6-54 Reach Supply Lines (Model 7BRU18) .................................................................................................................... 6-56 Reach Supply Lines (Model 7BRU23) .................................................................................................................... 6-58 Double Reach Supply Lines (Model 7BDRU15)....................................................................................................... 6-60 Reach Cylinder Piping (Model 7BRU18) ............................................................................................................... 6-62 Reach Cylinder Piping (Model 7BRU23) ............................................................................................................... 6-63 Double Reach Cylinder Piping (Model 7BDRU15) .................................................................................................. 6-64 Tilt Cylinder Piping (Model 7BSU20) .................................................................................................................... 6-66 Tilt Cylinder Piping (Model 7BSU25) .................................................................................................................... 6-68 Tilt Cylinder Piping (Model 7BRU18) .................................................................................................................... 6-70 Tilt Cylinder Piping (Model 7BRU23) .................................................................................................................... 6-72 Tilt Cylinder Piping (Model 7BDRU15) .................................................................................................................. 6-74 Sideshift Cylinder Piping (Model 7BSU20) ............................................................................................................ 6-76 Sideshift Cylinder Piping (Model 7BSU25) ............................................................................................................ 6-77 Sideshift Cylinder Piping (Model 7BRU18) ............................................................................................................ 6-78 Sideshift Cylinder Piping (Model 7BRU23) ............................................................................................................ 6-79 Sideshift Cylinder Piping (Model 7BDRU15) .......................................................................................................... 6-80

6-1

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Hydraulic Installation, Tractor

Hydraulic Installation, Tractor

8

6

9

14

8

7 5

12

2

11

15

6 3

11

6

16

10

17 12 4

1017730A-601

Figure 6-1: Hydraulic Installation, Tractor

11/29/2007

6-2

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Hydraulic Installation, Tractor FIGURE 6-1 ITEM NO. 2 3 4 5 6

QTY

PART NUMBER

DESCRIPTION

2 00590-42271-71 Adapter, Straight 1 00590-04041-71 Tee 1 00590-05076-71 Fitting, Diagnostic 1 Ref. Manifold Assembly, Main (See Figure 6-3.)

2 00590-47823-71 Hose Assembly 1 00590-47822-71 Hose Assembly 1 00590-47810-71 Hose Assembly 7 1 00590-43854-71 Adapter 8 2 00590-03758-71 Clamp, Hose 9 AR 00590-43858-71 Hose, Return 10 2 00590-04047-71 Adapter, Straight 11 2 00590-43913-71 Elbow, 90 Degree 12 2 00590-43866-71 Hose, Auxiliary 14 1 00590-43915-71 Fitting, Bulkhead 90 Degree 15 1 00590-43916-71 Fitting, Bulkhead 90 Degree 16 1 00590-47831-71 Hose Assembly 17 2 00590-43914-71 Elbow, 90 Degree A= 21 in. Battery Box B= 14.5 in. and 16.5 in. Battery Box With No Weight Display) C= 14.5 in. and 16.5 in. Battery Box (With Weight Display)

USED ON

A B C

List 6-1: Hydraulic Installation, Tractor

6-3

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Reservoir Assembly

Reservoir Assembly

6

5 10

9

3 1 7

8 6 7 11

2

4

14

16

18

16

12

4

15 1

3500# ONLY 13

4500# ONLY

6111-000

Figure 6-2: Reservoir Assembly

11/29/2007

6-4

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Reservoir Assembly FIGURE 6-2 ITEM NO. 1 2 3 4 5

QTY

PART NUMBER

3 00590-03758-71 1 00590-04137-71 1 00590-43857-71 1 00590-04209-71 1 00590-46405-71 1 00590-46406-71 1 00590-47185-71 6 1 00590-04174-71 7 1 00590-04175-71 8 2 00590-40056-71 9 2 00590-03804-71 10 2 00590-03802-71 11 1 00590-03996-71 1 00590-04168-71 12 1 00590-05110-71 13 1 00590-03676-71 14 1 00590-04447-71 15 1 00590-04380-71 16 2 00590-03942-71 17 A/R 00590-05162-71 18 A/R 00590-05160-71 A= Model 7BRU18 B= Model 7BRU23 C= Model 7BDRU15 D= Model 7BSU20 E= Model 7BSU25 R= Recommended Spare

DESCRIPTION Reservoir Assembly Clamp, Hose Hose, Suction Adapter, Push On Breather Filter Assembly (includes:) Element, Filter Gasket Plate, Filter Gasket, Filter Screw Washer Screw Reservoir Reservoir Elbow, 90 Degree Bushing Adapter Reservoir, Auxiliary Adapter, Hose Hose (18 in.)

Hose, 6 in. (152.4 mm)

USED ON

R

A, D B, C, E B, C, E B, C, E B, C, E B, C, E B, C, E B, C, E

List 6-2: Reservoir Assembly

6-5

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Main Manifold Assembly

Main Manifold Assembly

1

2

6

3

4

6210-000

Figure 6-3: Main Manifold Assembly FIGURE 6-3 ITEM NO. 1 2 3 4

QTY

PART NUMBER

1 1 1 2 2

00590-04026-71 Ref. Ref. 00590-40147-71 00590-43652-71

DESCRIPTION Main Manifold Assembly Manifold Assembly, Lift/Lower (See Figure 6-4.)

Manifold Assembly, Reach/Auxiliary Washer, Flat Screw

List 6-3: Main Manifold Assembly

11/29/2007

6-6

USED ON

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Main Manifold Assembly

This Page Intentionally Blank

6-7

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Lift/Lower Manifold Assembly

Lift/Lower Manifold Assembly 23

2

28

6

4 5

27 6 26 7

3

25 24 1

8

30

9

22

10 11 12 13

18

14 21 15 16

17 17

18

19 20

6211-000

Figure 6-4: Lift/Lower Manifold Assembly

11/29/2007

6-8

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Lift/Lower Manifold Assembly FIGURE 6-4 ITEM NO.

QTY

PART NUMBER

00590-43939-71 1 1 00590-41769-71 2 1 00590-43833-71 3 1 00590-39563-71 4 1 NSS 5 1 NSS 6 1 NSS 7 1 NSS 8 1 NSS 9 1 NSS 10 1 NSS 11 1 NSS 12 1 NSS 13 1 NSS 14 1 NSS 15 1 NSS 16 6 NSS 17 2 NSS 18 4 NSS 19 1 NSS 20 1 NSS 21 1 NSS 22 1 NSS 23 1 00590-39562-71 24 1 NSS 25 1 NSS 26 1 NSS 27 1 NSS 28 1 00590-39560-71 29 1 00590-39561-71 30 1 00590-47782-71 A= Included In Item 29

DESCRIPTION Lift/Lower Manifold Assembly Lift/Lower Manifold Assembly Coil DBV Kit (includes Items 4 thru 15) Screw Nut Screw Ring, Seal Disc Spring Guide Spring Piston Spring Spring Sleeve Ball O-Ring Seal Seal Nut Screw, Adjusting Seal USIT-Ring PR Kit (includes Items 24 thru 27) Seal O-Ring Insert O-Ring Plug Seal Kit (Not Shown) Drive Pin

USED ON

A A

A A A A A A A A A

List 6-4: Lift/Lower Manifold Assembly

6-9

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Reach/Auxiliary Manifold Assembly

Reach/Auxiliary Manifold Assembly

6

2

3

4 1

5

7

6

2

6211-100

Figure 6-5: Reach/Auxiliary Manifold Assembly

11/29/2007

6-10

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Reach/Auxiliary Manifold Assembly FIGURE 6-5 ITEM NO. 1 2 3 4 5 6 7

QTY

PART NUMBER

DESCRIPTION

1 3 1 1 1 1 1 1 1 1 1

00590-43940-71 00590-43778-71 00590-05182-71 00590-43814-71 00590-41174-71 00590-43811-71 00590-41153-71 00590-43812-71 00590-43815-71 00590-43813-71 00590-41153-71 NSS

Reach/Auxiliary Manifold Assembly Valve Assembly, Manifold Coil Valve (4 Way 3 Position) Seal Kit Valve, Check Seal Kit Valve, Check Seal Kit Valve, Poppet, N.O. Seal Kit Valve Body

USED ON

List 6-5: Reach/Auxiliary Manifold Assembly

6-11

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Manifold Assembly, Scissors

Manifold Assembly, Scissors

6

2 1

3

6 11

Without Sideshift

7

8

9

With Sideshift

5

Without Sideshift 4

3 10

2

1017730A-606A

Figure 6-6: Manifold Assembly, Scissors

11/29/2007

6-12

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Manifold Assembly, Scissors FIGURE 6-6 ITEM NO. 1

2 3 4 5 6 7 8

QTY

PART NUMBER

1 1 1 1 3 3 3 1 1 1

00590-40754-71 00590-41935-71 00590-41171-71 00590-41162-71 00590-05182-71 00590-05180-71 00590-41164-71 00590-05179-71 00590-40109-71 00590-47777-71 NSS 00590-41142-71 00590-41166-71 00590-41229-71 00590-42128-71 00590-41168-71 00590-39934-71 00590-45442-71

1 1 1 9 1 10 1 11 2 12 1 A= With Sideshift B= Without Sideshift C= Model 7BRU18 Only

DESCRIPTION Manifold Assembly Manifold Assembly Manifold Assembly Manifold Assembly Coil Valve, Bi-Directional (includes:) Seal Kit Coil Valve, N.C. (includes:) Seal Kit Body Orifice (0.020 in.)

Valve, Check (includes:) Seal Kit Plug Plug Plug Relief Valve (Not Shown)

USED ON A B A, C B, C

A A A C C C C B B

List 6-6: Manifold Assembly, Scissors

6-13

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Manifold Assembly, Scissors

This Page Intentionally Blank

11/29/2007

6-14

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Manifold Assembly, Straddle

Manifold Assembly, Straddle

6

1

2

3

5

4

6220-201

Figure 6-7: Manifold Assembly, Straddle FIGURE 6-7 ITEM NO.

1 2 3 4 5

QTY

PART NUMBER

DESCRIPTION

1 1 3 3 1 1 1

00590-40111-71 00590-40112-71 00590-05182-71 00590-05180-71 NSS 00590-40109-71 00590-05179-71

Manifold Assembly (Tilt and Sideshift) Manifold Assembly (Tilt Only) Coil Valve, Bi-Directional Body Valve, 4 Way (Tilt and Sideshift) Coil (Tilt and Sideshift)

USED ON

List 6-7: Manifold Assembly, Straddle

6-15

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Pump and Motor Installation

Pump and Motor Installation

6

1 11

2

3

16 24

12

23

13 14 6

15

21 18

22

17 10

12

13

4

5

7

8

9

3500 LB ONLY

1017730A-610B

Figure 6-8: Pump and Motor Installation

11/29/2007

6-16

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Pump and Motor Installation FIGURE 6-8 ITEM NO. 1 2 3 4 5 6

QTY

PART NUMBER

DESCRIPTION

1 00590-04255-71 Motor Assembly, Pump (36 Volt) 1 00590-04031-71 Motor Assembly, Pump (24 Volt) 1 00590-04032-71 Motor Assembly, Pump (36 Volt) 1 00590-47781-71 Lift Pump Assembly 1 00590-47802-71 Lift Pump Assembly 1 00590-39879-71 Lift Pump Assembly (includes:) 1 00590-04383-71 Gasket 7 2 00590-47801-71 Screw 8 2 00590-47800-71 Screw 9 2 00590-03799-71 Screw 10 1 00590-05116-71 Fitting, Beaded Elbow 11 7 00590-03787-71 Screw 12 4 00590-03797-71 Screw 13 4 00590-03885-71 Washer, Flat 14 4 00590-05127-71 Shock, Mount 15 1 00590-45607-71 Bracket, Pump Mounting 16 1 00590-43863-71 Bracket, Pump Mounting 17 1 00590-03717-71 Flange 18 1 00590-03718-71 Flange 19 4 00590-03811-71 Screw (Not Shown) 20 4 00590-03796-71 Screw (Not Shown) 21 1 00590-03823-71 O-Ring 22 1 00590-03860-71 O-Ring 23 1 00590-42271-71 Adapter, Straight 24 1 00590-04401-71 Thermistor Assembly 25 1 00590-46395-71 O-Ring, External (Not Shown) 26 1 00590-46397-71 Coupling (Not Shown) 27 1 00590-46396-71 Seal Kit (Not Shown) A= Models 7BRU18 and 7BSU20 (24 Volt Only) B= Models 7BRU18 and 7BSU20 (36 Volt Only) C= Models 7BRU23, 7BDRU15 and 7BSU25 R= Recommended Spare

USED ON C

A, D B, D C

A B

A, B C

A B A,R B,R

List 6-8: Pump and Motor Installation

6-17

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Staging Cylinder (Models 7BRU18 and 7BSU20)

Staging Cylinder (Models 7BRU18 and 7BSU20)

6

7 1

5

6

14 13

8

2

18

15

16

12

3

4

19

17

6610-200

Figure 6-9: Staging Cylinder (Models 7BRU18 and 7BSU20)

11/29/2007

6-18

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Staging Cylinder (Models 7BRU18 and 7BSU20) FIGURE 6-9 ITEM NO.

1

2

3 4 5 6 7 8 12 13 14 15

QTY

PART NUMBER

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1

00590-45523-71 00590-45522-71 00590-45521-71 00590-45512-71 00590-45519-71 00590-45527-71 00590-45517-71 00590-45516-71 00590-45515-71 00590-45514-71 00590-45513-71 00590-45520-71 00590-45485-71 00590-45478-71 00590-45477-71 00590-40085-71 00590-40086-71 00590-40087-71 00590-40088-71 00590-40089-71 00590-40090-71 00590-40091-71 00590-40092-71 00590-45476-71 00590-45475-71 00590-45474-71 00590-45472-71 00590-41207-71 00590-03763-71 00590-03882-71 00590-03875-71 00590-05052-71 00590-47093-71 00590-47092-71 00590-03859-71 00590-03700-71 00590-05061-71 00590-47798-71 00590-43128-71 00590-45638-71 00590-47797-71

16 17 A= Cold Storage R= Recommended Spare

DESCRIPTION Cylinder Assembly, 1 Port (Mast Height 95/210) Cylinder Assembly, 1 Port (Mast Height 107/240) Cylinder Assembly, 1 Port (Mast Height 119/270) Cylinder Assembly, 2 Port (Mast Height 89/192) Cylinder Assembly, 2 Port (Mast Height 95/210) Cylinder Assembly, 2 Port (Mast Height 107/240) Cylinder Assembly, 2 Port (Mast Height 119/270) Cylinder Assembly, 1 Port (Mast Height 89/192) Cylinder Assembly, 1 Port (Mast Height 95/210) Cylinder Assembly, 1 Port (Mast Height 107/240) Cylinder Assembly, 1 Port (Mast Height 119/270) Cylinder Assembly, 2 Port (Mast Height 89/192) Cylinder Assembly, 2 Port (Mast Height 95/210) Cylinder Assembly, 2 Port (Mast Height 107/240) Cylinder Assembly, 2 Port (Mast Height 119/270) Housing Weldment, 1 Port (Mast Height 89/192) Housing Weldment, 1 Port (Mast Height 95/210) Housing Weldment, 1 Port (Mast Height 107/240) Housing Weldment, 1 Port (Mast Height 119/270) Housing Weldment, 2 Port (Mast Height 89/192) Housing Weldment, 2 Port (Mast Height 95/210) Housing Weldment, 2 Port (Mast Height 107/240) Housing Weldment, 2 Port (Mast Height 119/270) Rod, Staging Cylinder (89/192/72) Rod, Staging Cylinder (95/210/78) Rod, Staging Cylinder (107/240/90) Rod, Staging Cylinder (119/270/102) Piston Ring, Wear Plunger Assembly Spring Plug Gland Assembly Standard (includes Items 15 thru 19) Gland Assembly (includes Items 15 thru 19) Ring, Retainer Washer, Seal Screw Wiper Wiper Ring, Back-Up Packing

USED ON

A A A A A A A A

A R

A

List 6-9: Staging Cylinder (Models 7BRU18 and 7BSU20) (Sheet 1 of 2)

6-19

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Staging Cylinder (Models 7BRU18 and 7BSU20) FIGURE 6-9 ITEM NO.

QTY

PART NUMBER

1 00590-43130-71 18 1 00590-03763-71 19 1 00590-03648-71 A= Cold Storage R= Recommended Spare

DESCRIPTION Packing Ring, Wear O-Ring

List 6-9: Staging Cylinder (Models 7BRU18 and 7BSU20) (Sheet 2 of 2)

11/29/2007

6-20

USED ON A

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Staging Cylinder (Models 7BRU18 and 7BSU20)

This Page Intentionally Blank

6-21

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Staging Cylinder (Models 7BRU23, 7BDRU15 and 7DSU25)

Staging Cylinder (Models 7BRU23, 7BDRU15 and 7DSU25)

6

7

2

8

1

11

9 10

12 13 3

6

14

5 4

6610-301

Figure 6-10: Staging Cylinder (Models 7BRU23, 7BDRU15 and 7DSU25)

11/29/2007

6-22

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Staging Cylinder (Models 7BRU23, 7BDRU15 and 7DSU25) FIGURE 6-10 ITEM NO.

1

QTY

PART NUMBER

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

00590-45470-71 00590-45488-71 00590-45494-71 00590-45493-71 00590-45492-71 00590-45486-71 00590-45491-71 00590-45473-71 00590-45489-71 00590-45480-71 00590-45487-71 00590-45495-71 00590-45490-71 00590-45481-71 00590-45482-71 00590-45483-71 00590-45484-71 00590-45469-71 00590-04092-71 00590-04094-71 00590-04096-71 00590-04098-71 00590-05230-71 00590-05232-71 00590-05234-71 00590-05236-71 00590-05238-71 00590-04091-71 00590-04093-71 00590-04095-71 00590-04097-71 00590-04099-71 00590-05231-71 00590-05233-71 00590-05235-71 00590-05237-71 00590-40067-71 00590-40068-71 00590-40069-71 00590-40070-71 00590-40071-71 00590-40072-71 00590-40073-71

DESCRIPTION Cylinder Assembly, 1 Port (Mast Height 95/210) Cylinder Assembly, 1 Port (Mast Height 107/240) Cylinder Assembly, 1 Port (Mast Height 114/258) Cylinder Assembly, 1 Port (Mast Height 119/270) Cylinder Assembly, 1 Port (Mast Height 131/300) Cylinder Assembly, 1 Port (Mast Height 143/330) Cylinder Assembly, 1 Port (Mast Height 155/360) Cylinder Assembly, 1 Port (Mast Height 167/390) Cylinder Assembly, 1 Port (Mast Height 172/402) Cylinder Assembly, 2 Port (Mast Height 95/210) Cylinder Assembly, 2 Port (Mast Height 107/240) Cylinder Assembly, 2 Port (Mast Height 114/258) Cylinder Assembly, 2 Port (Mast Height 119/270) Cylinder Assembly, 2 Port (Mast Height 131/300) Cylinder Assembly, 2 Port (Mast Height 143/330) Cylinder Assembly, 2 Port (Mast Height 155/360) Cylinder Assembly, 2 Port (Mast Height 167/390) Cylinder Assembly, 2 Port (Mast Height 172/402) Cylinder Assembly, 1 Port (Mast Height 95/210) Cylinder Assembly, 1 Port (Mast Height 107/240) Cylinder Assembly, 1 Port (Mast Height 114/258) Cylinder Assembly, 1 Port (Mast Height 119/270) Cylinder Assembly, 1 Port (Mast Height 131/300) Cylinder Assembly, 1 Port (Mast Height 143/330) Cylinder Assembly, 1 Port (Mast Height 155/360) Cylinder Assembly, 1 Port (Mast Height 167/390) Cylinder Assembly, 1 Port (Mast Height 172/402) Cylinder Assembly, 2 Port (Mast Height 95/210) Cylinder Assembly, 2 Port (Mast Height 107/240) Cylinder Assembly, 2 Port (Mast Height 114/258) Cylinder Assembly, 2 Port (Mast Height 119/270) Cylinder Assembly, 2 Port (Mast Height 131/300) Cylinder Assembly, 2 Port (Mast Height 143/330) Cylinder Assembly, 2 Port (Mast Height 155/360) Cylinder Assembly, 2 Port (Mast Height 167/390) Cylinder Assembly, 2 Port (Mast Height 172/402) Housing, Cylinder, 1 Port (Mast Height 95/210) Housing, Cylinder, 1 Port (Mast Height 107/240) Housing, Cylinder, 1 Port (Mast Height 114/258) Housing, Cylinder, 1 Port (Mast Height 119/270) Housing, Cylinder, 1 Port (Mast Height 131/300) Housing, Cylinder, 1 Port (Mast Height 143/330) Housing, Cylinder, 1 Port (Mast Height 155/360)

USED ON

A A A A A A A A A A A A A A A A A A

A= Cold Storage R= Recommended Spare

List 6-10: Staging Cylinder (Models 7BRU23, 7BDRU15 and 7DSU25) (Sheet 1 of 2)

6-23

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Staging Cylinder (Models 7BRU23, 7BDRU15 and 7DSU25) FIGURE 6-10 ITEM NO.

2

QTY

PART NUMBER

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

00590-40074-71 00590-40075-71 00590-04101-71 00590-40076-71 00590-40077-71 00590-40078-71 00590-40079-71 00590-40080-71 00590-40081-71 00590-40082-71 00590-40083-71 00590-45466-71 00590-45525-71 00590-45579-71 00590-45576-71 00590-45575-71 00590-45574-71 00590-45573-71 00590-45572-71 00590-45571-71 00590-46086-71 00590-03683-71 00590-03959-71 00590-03875-71 00590-03700-71 00590-05074-71 00590-03835-71 00590-42662-71 00590-43131-71 00590-43132-71 00590-03759-71 00590-03650-71

3 4 1 5 1 6 1 7 1 8 1 9 1 10 1 11 1 12 1 13 2 14 1 A= Cold Storage R= Recommended Spare

DESCRIPTION Housing, Cylinder, 1 Port (Mast Height 167/390) Housing, Cylinder, 1 Port (Mast Height 172/402) Housing, Cylinder, 2 Port (Mast Height 95/210) Housing, Cylinder, 2 Port (Mast Height 107/240) Housing, Cylinder, 2 Port (Mast Height 114/258) Housing, Cylinder, 2 Port (Mast Height 119/270) Housing, Cylinder, 2 Port (Mast Height 131/300) Housing, Cylinder, 2 Port (Mast Height 143/330) Housing, Cylinder, 2 Port (Mast Height 155/360) Housing, Cylinder, 2 Port (Mast Height 167/390) Housing, Cylinder, 2 Port (Mast Height 172/402) Rod (Mast Height 95/210) Rod (Mast Height 107/240) Rod (Mast Height 114/258) Rod (Mast Height 119/270) Rod (Mast Height 131/300) Rod (Mast Height 143/330) Rod (Mast Height 155/360) Rod (Mast Height 167/390) Rod (Mast Height 172/402) Bearing Assembly (includes items 11 thru14) Ring, Snap Plunger Spring Washer, Sealing Screw Ring, Stop Piston Wiper Seal, Rod Guide, Ring O-Ring

List 6-10: Staging Cylinder (Models 7BRU23, 7BDRU15 and 7DSU25) (Sheet 2 of 2)

11/29/2007

6-24

USED ON

R

R

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Staging Cylinder (Models 7BRU23, 7BDRU15 and 7DSU25)

This Page Intentionally Blank

6-25

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Cylinder Assembly, Free Lift (7BRU18 and 7BSU20)

Cylinder Assembly, Free Lift (7BRU18 and 7BSU20)

6

11

2

12

6 7

1 14

8 16 5 13 9 15 10 4

6620_000

Figure 6-11: Cylinder Assembly, Free Lift (7BRU18 and 7BSU20)

11/29/2007

6-26

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Cylinder Assembly, Free Lift (7BRU18 and 7BSU20) FIGURE 6-11 ITEM NO.

1

2

3 4 5 6 7

QTY

PART NUMBER

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1

00590-45566-71 00590-45565-71 00590-45564-71 00590-45563-71 00590-45534-71 00590-45568-71 00590-45504-71 00590-45550-71 00590-40105-71 00590-40106-71 00590-40107-71 00590-40108-71 00590-45549-71 00590-45591-71 00590-45590-71 00590-45589-71 00590-03760-71 00590-03683-71 00590-45588-71 00590-43133-71 00590-43134-71 00590-47809-71 00590-03762-71 00590-03707-71 00590-03647-71 00590-03700-71 00590-05061-71 00590-03875-71 00590-03968-71 00590-03959-71 00590-47806-71

8 9 10 11 12 13 14 15 16 A= Cold Storage R= Recommended Spare

DESCRIPTION Cylinder Assembly (89/192 Standard) Cylinder Assembly (95/210 Standard) Cylinder Assembly (107/240 Standard) Cylinder Assembly (119/270 Standard) Cylinder Assembly (89/192) Cylinder Assembly (95/210) Cylinder Assembly (107/240) Cylinder Assembly (119/270) Cylinder Housing (89/192) Cylinder Housing (95/210) Cylinder Housing (107/240) Cylinder Housing (119/270) Rod, Cylinder (89/192) Rod, Cylinder (95/210) Rod, Cylinder (107/240) Rod, Cylinder (119/270) Guide, Ring (Not Shown) Ring, Snap Bearing Wiper Seal Seal, Standard Guide Ring, Back-up O-Ring Washer, Sealing Screw Spring Piston Plunger Assembly Ring, Back-up

USED ON

A A A A

R A, R R R R R R

List 6-11: Cylinder Assembly, Free Lift (7BRU18 and 7BSU20)

6-27

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Cylinder Assembly, Free Lift (Models 7BRU23, 7BDRU15 and 7BSU25)

Cylinder Assembly, Free Lift (Models 7BRU23, 7BDRU15 and 7BSU25)

7

8

2

1

3 4 9

5

10 6 11 14

12

15 13

6620_000

Figure 6-12: Cylinder Assembly, Free Lift (Models 7BRU23, 7BDRU15 and 7BSU25)

11/29/2007

6-28

6

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Cylinder Assembly, Free Lift (Models 7BRU23, 7BDRU15 and 7BSU25) FIGURE 6-12 ITEM NO.

1

2

3 4

QTY

PART NUMBER

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1

00590-45570-71 00590-45584-71 00590-45583-71 00590-45582-71 00590-45581-71 00590-45580-71 00590-45559-71 00590-45587-71 00590-45562-71 00590-45542-71 00590-45541-71 00590-45540-71 00590-45539-71 00590-45538-71 00590-45537-71 00590-45528-71 00590-45535-71 00590-45543-71 00590-40094-71 00590-40095-71 00590-40096-71 00590-40097-71 00590-40098-71 00590-40099-71 00590-40100-71 00590-40101-71 00590-40102-71 00590-45533-71 00590-45532-71 00590-45531-71 00590-45530-71 00590-45529-71 00590-45551-71 00590-45553-71 00590-45536-71 00590-45558-71 00590-47805-71 00590-45695-71 00590-43135-71 00590-03760-71 00590-47804-71 00590-03700-71 00590-05061-71

5 6 7 8 A= Cold Storage R= Recommended Spare

DESCRIPTION

USED ON

Cylinder Assembly (Mast Height, 95/210) Cylinder Assembly (Mast Height, 107/240) Cylinder Assembly (Mast Height, 114/258) Cylinder Assembly (Mast Height, 119/270) Cylinder Assembly (Mast Height, 131/300) Cylinder Assembly (Mast Height, 143/330) Cylinder Assembly (Mast Height, 155/360) Cylinder Assembly (Mast Height, 167/390) Cylinder Assembly (Mast Height, 172/402) Cylinder Assembly (Mast Height, 95/210) Cylinder Assembly (Mast Height, 107/240) Cylinder Assembly (Mast Height, 114/258) Cylinder Assembly (Mast Height, 119/270) Cylinder Assembly (Mast Height, 131/300) Cylinder Assembly (Mast Height, 143/330) Cylinder Assembly (Mast Height, 155/360) Cylinder Assembly (Mast Height, 167/390) Cylinder Assembly (Mast Height, 172/402) Cylinder Housing (Mast Height, 95/210) Cylinder Housing (Mast Height, 107/240) Cylinder Housing (Mast Height, 114/258) Cylinder Housing (Mast Height, 119/270) Cylinder Housing (Mast Height, 131/300) Cylinder Housing (Mast Height, 143/330) Cylinder Housing (Mast Height, 155/360) Cylinder Housing (Mast Height, 167/390) Cylinder Housing (Mast Height, 172/402) Rod, Piston (95/210) Rod, Piston (107/240) Rod, Piston (114/258) Rod, Piston (119/270) Rod, Piston (131/300) Rod, Piston (143/330) Rod, Piston (155/360) Rod, Piston (167/390) Rod, Piston (172/402) Wiper Seal, Rod Seal, Rod Ring, Guide Bearing Washer, Sealing Screw

A A A A A A A A A

A

R

List 6-12: Cylinder Assembly, Free Lift (Models 7BRU23, 7BDRU15 and 7BSU25) (Sheet 1 of 2)

6-29

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Cylinder Assembly, Free Lift (Models 7BRU23, 7BDRU15 and 7BSU25) FIGURE 6-12 QTY PART NUMBER ITEM NO. 9 1 00590-04114-71 10 1 00590-03764-71 11 1 00590-03875-71 12 1 00590-03959-71 13 1 00590-03683-71 14 1 00590-47796-71 15 1 00590-47780-71 16 1 00590-45696-71 A= Cold Storage R= Recommended Spare

DESCRIPTION

USED ON

Piston Ring, Guide Spring Plunger Assembly Ring, Snap O-Riing Ring, Back-Up Ring, Back-Up (Not Shown)

List 6-12: Cylinder Assembly, Free Lift (Models 7BRU23, 7BDRU15 and 7BSU25) (Sheet 2 of 2)

11/29/2007

6-30

R R

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Cylinder Assembly, Free Lift (Models 7BRU23, 7BDRU15 and 7BSU25)

This Page Intentionally Blank

6-31

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Reach Cylinder Assembly (Model 7BRU18)

Reach Cylinder Assembly (Model 7BRU18)

6

7

23

6 8 9

22

10

11

13 12

21

25

20

19

18

17

16

14

15

1

2

5 1 4 3

1017730A-616

Figure 6-13: Reach Cylinder Assembly (Model 7BRU18)

11/29/2007

6-32

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Reach Cylinder Assembly (Model 7BRU18) FIGURE 6-13 QTY PART NUMBER ITEM NO. 1 4 00590-03791-71 2 2 00590-03907-71 3 2 00590-03906-71 4 1 00590-40601-71 5 1 00590-40600-71 6 1 00590-40058-71 7 1 00590-40059-71 8 1 NSS 9 1 NSS 10 1 NSS 11 1 NSS 12 1 00590-41931-71 13 1 00590-03930-71 14 1 00590-41932-71 15 1 00590-41798-71 16 1 NSS 17 1 00590-03899-71 18 1 NSS 19 1 NSS 20 2 NSS 21 2 NSS 22 1 00590-40060-71 23 1 00590-03673-71 24 1 00590-04389-71 25 1 00590-41933-71 A= Included In Item 24 R= Recommended Spare

DESCRIPTION Pin, Roll Pin, Clevis Pin, Clevis Cylinder Assembly, Reach (Left-Hand) Cylinder Assembly, Reach (Right-Hand) Housing Cylinder (Left-Hand) Housing Cylinder (Right-Hand) Retainer Ring, Guide Ring, Sealing O-Ring Rod, Cylinder Nut Nut Yoke, Cylinder Wiper Gland Seal, Rod Ring, Guide Ring, Back-Up O-Ring Bearing, Spherical Fitting, Grease Seal Kit (Not Shown) Piston

USED ON

A A A A

A A A A A

R

List 6-13: Reach Cylinder Assembly (Model 7BRU18)

6-33

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Reach Cylinder Assembly (Model 7BRU23)

Reach Cylinder Assembly (Model 7BRU23)

6

15 7 16

24

20 17

18

21

19

22

6 13

10

12 11 14

5 8 9

4

3

2

1

1017730A-617

Figure 6-14: Reach Cylinder Assembly (Model 7BRU23)

11/29/2007

6-34

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Reach Cylinder Assembly (Model 7BRU23) FIGURE 6-14 QTY PART NUMBER ITEM NO. 1 2 00590-03715-71 2 2 00590-03661-71 3 1 00590-40061-71 4 1 00590-04392-71 5 1 00590-40062-71 6 1 00590-40063-71 7 1 00590-04479-71 8 1 00590-03765-71 9 1 00590-04988-71 10 1 NSS 11 1 NSS 12 1 NSS 13 1 00590-03656-71 14 1 NSS 15 1 NSS 16 1 NSS 17 1 NSS 18 1 NSS 19 1 NSS 20 1 00590-03680-71 21 1 00590-05133-71 22 1 00590-04478-71 23 1 00590-04462-71 24 1 00590-04480-71 A= Included In Item 23 R= Recommended Spare

DESCRIPTION Pin Pin, Roll Cylinder Assembly, Reach (Right-Hand) Cylinder Assembly, Reach (Left-Hand) Housing Cylinder (Right-Hand) Housing Cylinder (Left-Hand) Rod, Cylinder Nut Piston Ring, Guide Ring, Sealing O-Ring Bushing O-Ring O-Ring Ring, Back-Up Ring, Guide Seal, Rod Wiper, Cylinder Rod Nut Bushing Yoke, Rod Kit Seal (Not Shown) Bearing

USED ON

A A A R A A A A A A

R

List 6-14: Reach Cylinder Assembly (Model 7BRU23)

6-35

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Reach Cylinder Assembly (Model 7BDRU15)

Reach Cylinder Assembly (Model 7BDRU15) 18 26

25

24

23

22

21

19

6

16

20

7 9

10

8

11 17

15

12

14

13

5 6

2 1

4 3

7331_200

Figure 6-15: Reach Cylinder Assembly (Model 7BDRU15)

11/29/2007

6-36

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Reach Cylinder Assembly (Model 7BDRU15) FIGURE 6-15 ITEM NO. 1 2 3 4 5 6

QTY

PART NUMBER

DESCRIPTION

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

00590-05018-71 00590-03668-71 00590-05017-71 00590-03667-71 00590-05029-71 00590-05030-71 00590-05031-71 00590-05032-71 00590-03657-71 00590-04994-71 00590-04993-71 NSS 00590-45441-71 NSS 00590-04990-71 NSS NSS NSS 00590-05022-71 NSS NSS 00590-04989-71 NSS NSS NSS 00590-04991-71 00590-05073-71 00590-04992-71 00590-05014-71

Pin Pin, Roll Pin Pin, Roll Cylinder Assembly Reach (Right-Hand) Cylinder Assembly Reach (Right-Hand) Cylinder Assembly Reach (Left-Hand) Cylinder Assembly Reach (Left-Hand) Bushing Housing Cylinder (Left-Hand) Housing Cylinder (Right-Hand) Ring, Guide Nut Ring, Sealing Piston O-Ring O-Ring O-Ring Spacer Ring, Back-Up Retainer Bearing Ring, Wear Seal Wiper Rod, Cylinder Nut Yoke, Rod Seal Kit (Not Shown)

7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 A= No Sideshift B= Sideshift C= Included in Item 27 R= Recommended Spare

USED ON

A B A B R

C C C C C B C C C C C

R

List 6-15: Reach Cylinder Assembly (Model 7BDRU15)

6-37

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Tilt Cylinder Assembly (Models 7BRU18, 7BSU20 and 7BSU25)

Tilt Cylinder Assembly (Models 7BRU18, 7BSU20 and 7BSU25)

13

10

5

6

7

8

11

6

14

12

9

1 2

3 4

6660-000

Figure 6-16: Tilt Cylinder Assembly (Models 7BRU18, 7BSU20 and 7BSU25)

11/29/2007

6-38

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Tilt Cylinder Assembly (Models 7BRU18, 7BSU20 and 7BSU25) FIGURE 6-16 ITEM NO. 1

QTY

2 2 3 2 4 4 5 1 6 1 7 1 8 1 9 1 10 1 11 1 12 1 13 1 14 1 15 1 A= Included In Item 15

PART NUMBER 00590-04422-71 00590-40170-71 00590-05138-71 00590-03903-71 00590-03920-71 NSS NSS 00590-04421-71 NSS NSS 00590-03905-71 NSS NSS NSS 00590-03904-71 00590-04424-71

DESCRIPTION Tilt Cylinder Assembly (Models 7BRU18 and 7BSU20) Tilt Cylinder Assembly (Model 7BSU25) Bushing Retainer, Cylinder Screw, Cap Wiper Seal Bearing, Cylinder Ring, Back-Up O-Ring Rod, Cylinder O-Ring Ring, Back-Up Retainer Housing, Cylinder Seal Kit (Not Shown)

USED ON

A A A A A A A

List 6-16: Tilt Cylinder Assembly (Models 7BRU18, 7BSU20 and 7BSU25)

6-39

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Tilt Cylinder Assembly (Model 7BRU23)

Tilt Cylinder Assembly (Model 7BRU23)

26

25

24

6

20

8 9 11

12 14

10

5

6

7

1 4

3

2

7323_000

Figure 6-17: Tilt Cylinder Assembly (Model 7BRU23)

11/29/2007

6-40

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Tilt Cylinder Assembly (Model 7BRU23) FIGURE 6-17 ITEM NO. 1 2 3 4 5 6 7

QTY

PART NUMBER

2 00590-03665-71 4 00590-03690-71 2 00590-03829-71 2 00590-04475-71 2 00590-03716-71 2 00590-03661-71 1 00590-05024-71 1 00590-05033-71 8 1 00590-03656-71 9 1 00590-05023-71 1 00590-05011-71 10 1 00590-04460-71 11 1 00590-03765-71 12 1 00590-03655-71 14 1 00590-05012-71 20 1 00590-04982-71 24 1 00590-04981-71 25 1 00590-03680-71 26 1 00590-04482-71 27 1 00590-04499-71 R= Recommended Spare

DESCRIPTION Pin, Roll Washer Bearing Pin Pin Pin, Roll Tilt Cylinder Assembly (Left-Hand) Tilt Cylinder Assembly (Right-Hand) Bearing Tube, Cylinder (Right-Hand) Tube, Cylinder (Left-Hand) Retainer Nut Washer, Flat Piston Bearing Rod, Cylinder Nut Clevis Kit, Seal (Not Shown)

USED ON

R

R

R

List 6-17: Tilt Cylinder Assembly (Model 7BRU23)

6-41

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Tilt Cylinder (Model 7BDRU15)

Tilt Cylinder (Model 7BDRU15)

6

20 24 25 26

8

9 14

11

12

10

5 7

6

1

4

2 3

7322_000

Figure 6-18: Tilt Cylinder (Model 7BDRU15)

11/29/2007

6-42

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Tilt Cylinder (Model 7BDRU15) FIGURE 6-18 QTY PART NUMBER ITEM NO. 1 2 00590-03665-71 2 4 00590-03690-71 3 2 00590-03829-71 4 2 00590-04475-71 5 2 00590-03714-71 6 2 00590-03661-71 7 2 00590-05026-71 8 1 00590-03656-71 9 1 00590-05027-71 10 1 00590-04460-71 11 1 00590-03765-71 12 1 00590-03655-71 14 1 00590-05012-71 20 1 00590-04982-71 24 1 00590-05028-71 25 1 00590-03680-71 26 1 00590-04482-71 27 1 00590-04499-71 R= Recommended Spare

DESCRIPTION Pin, Roll Washer Bearing Pin Pin Pin, Roll Tilt Cylinder Assembly Bearing Tube, Cylinder Retainer Nut Washer, Flat Piston Bearing Rod, Cylinder Nut Clevis Seal Kit (Not Shown)

USED ON

R

R

R

List 6-18: Tilt Cylinder (Model 7BDRU15)

6-43

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Lift Cylinder Plumbing (Models 7BRU18 and 7BSI20)

Lift Cylinder Plumbing (Models 7BRU18 and 7BSI20)

6

1

6

13

2 (See Figure 6-1.)

3

4

7

5 12 8 11

1

10

9

6124-200

Figure 6-19: Lift Cylinder Plumbing (Models 7BRU18 and 7BSI20)

11/29/2007

6-44

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Lift Cylinder Plumbing (Models 7BRU18 and 7BSI20) FIGURE 6-19 ITEM NO. 1 2

3 4 5 6 7 8 9 10 11 12 13

QTY

PART NUMBER

2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

00590-05114-71 00590-05095-71 00590-05094-71 00590-05093-71 00590-05092-71 00590-41095-71 00590-47786-71 00590-04324-71 Ref. Ref. Ref. 00590-04323-71 00590-47097-71 00590-05077-71 00590-47785-71 Ref.

DESCRIPTION

USED ON

Adapter Hose Assembly, 89/192 Hose Assembly, 95/210 Hose Assembly, 107/240 Hose Assembly, 119/270 Fitting, 90 Degree Bulkhead Hose Assembly Valve, Flow Limit (13 GPM) Cylinder, Free Lift (See Figure 6-11.)

Cylinder, Staging 1 Port (See Figure 6-9.)

Nut (Supplied With Item 3) Valve, Flow Limit (8 GPM) Hose Assembly Tee Hose Assembly Cylinder, Staging 2 Port (See Figure 6-9.)

List 6-19: Lift Cylinder Plumbing (Models 7BRU18 and 7BSI20)

6-45

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Lift Cylinder Plumbing (Models 7BRU23, 7BDRU15 and 7BSU25)

Lift Cylinder Plumbing (Models 7BRU23, 7BDRU15 and 7BSU25)

13

6

1

6

2

3 (See Figure 6-1.)

4

7

5 12 8 11

1

10

9

6124-300

Figure 6-20: Lift Cylinder Plumbing (Models 7BRU23, 7BDRU15 and 7BSU25)

11/29/2007

6-46

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Lift Cylinder Plumbing (Models 7BRU23, 7BDRU15 and 7BSU25) FIGURE 6-20 ITEM NO. 1 2

3 4 5 6 7 8 9 10 11 12 13

QTY

PART NUMBER

2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

00590-05114-71 00590-05096-71 00590-05097-71 00590-05098-71 00590-05099-71 00590-05100-71 00590-05101-71 00590-05102-71 00590-05103-71 00590-05104-71 00590-41095-71 00590-04309-71 00590-04326-71 Ref. Ref. Ref. 00590-04325-71 00590-47097-71 00590-05077-71 00590-47784-71 Ref.

DESCRIPTION

USED ON

Adapter Hose Assembly, 95/210 Hose Assembly, 107/240 Hose Assembly, 114/258 Hose Assembly, 119/270 Hose Assembly, 131/300 Hose Assembly, 143/330 Hose Assembly, 155/360 Hose Assembly, 167/390 Hose Assembly, 172/402 Fitting, 90 Degree Bulkhead Hose Assembly Valve, Flow Limit (19 GPM) Cylinder, Free Lift (See Figure 6-12.)

Cylinder, Staging 1 Port (See Figure 6-10.)

Nut (Supplied With Item 3) Valve, Flow Limit (8 GPM) Hose Assembly Tee Hose Assembly Cylinder, Staging 2 Port (See Figure 6-10.)

List 6-20: Lift Cylinder Plumbing (Models 7BRU23, 7BDRU15 and 7BSU25)

6-47

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Triline Hoses (Models 7BRU18 and 7BSU20)

Triline Hoses (Models 7BRU18 and 7BSU20)

6

1

2

6125-200

Figure 6-21: Triline Hoses (Models 7BRU18 and 7BSU20)

11/29/2007

6-48

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Triline Hoses (Models 7BRU18 and 7BSU20) FIGURE 6-21 ITEM NO. 1

2

3 4 5 6

QTY

PART NUMBER

1 1 1 1 1 1 1 1 AR AR AR AR

00590-43060-71 00590-39665-71 00590-39558-71 00590-39664-71 00590-04202-71 00590-39498-71 00590-39499-71 00590-39500-71 00590-43676-71 00590-43679-71 00590-43675-71 00590-43677-71

DESCRIPTION

USED ON

Triline Hoses (Models 7BRU18 and 7BSU20) Hose Assembly, 89/192 Hose Assembly, 95/210 Hose Assembly, 107/240 Hose Assembly, 119/270 Hose Assembly, 89/192 Hose Assembly, 95/210 Hose Assembly, 107/240 Hose Assembly, 119/270 Plug Male (Not Shown) Pin, Male (Not Shown) Plug, Female (Not Shown) Pin, Female (Not Shown)

List 6-21: Triline Hoses (Models 7BRU18 and 7BSU20)

6-49

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Triline Hoses (Models 7BRU23, 7BDRU15 and 7BSU25)

Triline Hoses (Models 7BRU23, 7BDRU15 and 7BSU25)

6

3

4

1

2

6125-300

Figure 6-22: Triline Hoses (Models 7BRU23, 7BDRU15 and 7BSU25)

11/29/2007

6-50

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Triline Hoses (Models 7BRU23, 7BDRU15 and 7BSU25) FIGURE 6-22 ITEM NO. 1

2

3

4 5 6 7 8

QTY

PART NUMBER

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 AR AR AR AR

00590-04196-71 00590-04197-71 00590-04198-71 00590-04199-71 00590-04200-71 00590-04201-71 00590-43681-71 00590-42663-71 00590-43682-71 00590-04245-71 00590-04246-71 00590-04247-71 00590-04248-71 00590-04249-71 00590-04250-71 00590-04251-71 00590-04252-71 00590-04253-71 00590-04294-71 00590-04295-71 00590-04296-71 00590-04297-71 00590-04298-71 00590-04299-71 00590-04300-71 00590-04301-71 00590-04302-71 00590-04283-71 00590-43676-71 00590-43679-71 00590-43675-71 00590-43677-71

DESCRIPTION

USED ON

Hose Assembly, Chassis End 95/210 Hose Assembly, Chassis End 107/240 Hose Assembly, Chassis End 114/258 Hose Assembly, Chassis End 119/270 Hose Assembly, Chassis End 131/300 Hose Assembly, Chassis End 143/330 Hose Assembly, Chassis End 155/360 Hose Assembly, Chassis End 167/390 Hose Assembly, Chassis End 172/407 Hose Assembly, Middle 95/210 Hose Assembly, Middle 107/240 Hose Assembly, Middle 114/258 Hose Assembly, Middle 119/270 Hose Assembly, Middle 131/300 Hose Assembly, Middle 143/330 Hose Assembly, Middle 155/360 Hose Assembly, Middle 167/390 Hose Assembly, Middle 172/407 Hose Assembly, Fork End 95/210 Hose Assembly, Fork End 107/240 Hose Assembly, Fork End 114/258 Hose Assembly, Fork End 119/270 Hose Assembly, Fork End 131/300 Hose Assembly, Fork End 143/330 Hose Assembly, Fork End 155/360 Hose Assembly, Fork End 167/390 Hose Assembly, Fork End 172/407 Adapter Plug Male (Not Shown) Pin, Male (Not Shown) Plug, Female (Not Shown) Pin, Female (Not Shown)

List 6-22: Triline Hoses (Models 7BRU23, 7BDRU15 and 7BSU25)

6-51

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Carriage Supply Lines (Model 7BSU20)

Carriage Supply Lines (Model 7BSU20)

2

6

Port B Port 3

1 10

Port A Port 2

Port 5

Port 6 3

5

4

6 9

8

7

1017730A-626

Figure 6-23: Carriage Supply Lines (Model 7BSU20)

11/29/2007

6-52

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Carriage Supply Lines (Model 7BSU20) FIGURE 6-23 ITEM NO. 1 2 3 4 5 6 7 8 9 10

QTY

PART NUMBER

DESCRIPTION

2 1 2 1 1 2 2 1 1 1

00590-43640-71 Ref. 00590-05113-71 00590-40163-71 00590-40162-71 00590-40164-71 00590-04055-71 00590-04062-71 00590-43627-71 00590-40167-71

Screw Manifold Assembly (See Figure 6-7.)

Adapter Hose Hose Nut, Bulkhead Clamp, Poly Cover Nut Harness

USED ON

List 6-23: Carriage Supply Lines (Model 7BSU20)

6-53

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Carriage Supply Lines (Model 7BSU25)

Carriage Supply Lines (Model 7BSU25)

6

8

2

1

Port 6 Port 2

Port 5 Port A Port 3

Port B

7

3

6 4

5 1017730A-627

Figure 6-24: Carriage Supply Lines (Model 7BSU25)

11/29/2007

6-54

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Carriage Supply Lines (Model 7BSU25) FIGURE 6-24 ITEM NO. 1 2 3 4 5 6 7 8

QTY

PART NUMBER

DESCRIPTION

1 2 2 1 1 2 2 1

Ref. 00590-43640-71 00590-05113-71 00590-40182-71 00590-40181-71 00590-40184-71 00590-40183-71 00590-40167-71

Manifold Assembly (See Figure 6-7.)

Screw Adapter Tube Tube Nut Bulkhead Harness

USED ON

List 6-24: Carriage Supply Lines (Model 7BSU25)

6-55

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Reach Supply Lines (Model 7BRU18)

Reach Supply Lines (Model 7BRU18)

6

11

3

4 10

3

7 6 9 8

2

5

1

1017730A-628

Figure 6-25: Reach Supply Lines (Model 7BRU18)

11/29/2007

6-56

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Reach Supply Lines (Model 7BRU18) FIGURE 6-25 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11

QTY

PART NUMBER

DESCRIPTION

4 1 2 1 1 2 2 2 2 1 1

00590-05112-71 00590-04060-71 00590-05113-71 Ref. 00590-43816-71 00590-03911-71 00590-05149-71 00590-40187-71 00590-03929-71 00590-04057-71 00590-04224-71

Fitting, Adaptor Hose Fitting, Adapter Manifold Assembly (See Figure 6-6.)

Hose Screw Washer, Flat Clamp Nut Bracket Harness

USED ON

List 6-25: Reach Supply Lines (Model 7BRU18)

6-57

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Reach Supply Lines (Model 7BRU23)

Reach Supply Lines (Model 7BRU23)

6

5

6 7

8

4 2

7 6

5 3

9

1

6126-300

Figure 6-26: Reach Supply Lines (Model 7BRU23)

11/29/2007

6-58

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Reach Supply Lines (Model 7BRU23) FIGURE 6-26 ITEM NO. 1 2 3 4 5 6 7 8 9

QTY

PART NUMBER

DESCRIPTION

1 1 1

00590-03787-71 00590-03652-71 00590-04268-71 00590-03670-71 00590-45544-71 00590-45552-71 00590-40143-71 Ref. 00590-04224-71

Screw Washer, Flat Tube Assembly Screw Hose Assembly Adapter Adapter Manifold Assembly (See Figure 6-6.)

Harness

1

1 1

USED ON

List 6-26: Reach Supply Lines (Model 7BRU23)

6-59

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Double Reach Supply Lines (Model 7BDRU15)

Double Reach Supply Lines (Model 7BDRU15)

6

7

2

1 2

3

5

6

4

1017730A-630

Figure 6-27: Double Reach Supply Lines (Model 7BDRU15)

11/29/2007

6-60

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Double Reach Supply Lines (Model 7BDRU15) FIGURE 6-27 ITEM NO. 1 2 3 4 5 6 7

QTY

PART NUMBER

DESCRIPTION

1 2 1 1 1 1 1

Ref. 00590-04287-71 00590-39927-71 00590-03787-71 00590-04269-71 00590-04266-71 00590-40328-71

Manifold Assembly (See Figure 6-6.)

Elbow Line Assembly Screw Bracket Line Assembly Harness

USED ON

List 6-27: Double Reach Supply Lines (Model 7BDRU15)

6-61

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Reach Cylinder Piping (Model 7BRU18)

Reach Cylinder Piping (Model 7BRU18)

6

1 2

6 8 5 7

4

2 4 6

3 6 8 5

6

3

1017730A-629-1

Figure 6-28: Reach Cylinder Piping (Model 7BRU18) FIGURE 6-28 ITEM NO. 1 2 3 4 5 6 7 8

QTY

PART NUMBER

2 2 2 2 2 4 1 1

00590-47825-71 00590-05111-71 00590-04013-71 00590-05113-71 00590-47837-71 00590-05113-71 Ref. Ref.

DESCRIPTION Hose Assembly (includes:) Elbow, 90 Degree Tube Fitting, Adapter Hose Assembly (includes:) Fitting, Adapter Manifold Assembly (See Figure 6-6.)

Reach Cylinder Assembly (See Figure 6-13.)

List 6-28: Reach Cylinder Piping (Model 7BRU18)

11/29/2007

6-62

USED ON

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Reach Cylinder Piping (Model 7BRU23)

Reach Cylinder Piping (Model 7BRU23)

6

4

3

4

6

7 8 1

5

7

8

2 2

9 9

6129-100

Figure 6-29: Reach Cylinder Piping (Model 7BRU23) FIGURE 6-29 ITEM NO. 1 2 3 4 5 6 7 8 9

QTY

PART NUMBER

DESCRIPTION

2 6 2 1 1 2 2 2

Ref. Ref 00590-05113-71 00590-04406-71 00590-04408-71 00590-04407-71 00590-04283-71 00590-04285-71 00590-04390-71

Manifold Assembly (See Figure 6-6.)

Reach Cylinder (See Figure 6-14.)

Adaptor Hose Assembly Hose Assembly Hose Assembly Fitting, Straight Elbow Line Assembly

USED ON

List 6-29: Reach Cylinder Piping (Model 7BRU23)

6-63

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Double Reach Cylinder Piping (Model 7BDRU15)

Double Reach Cylinder Piping (Model 7BDRU15)

6

1 1

3

2

9

3 8 7

5 6

3

2

12

9

8 4

9

11 10

11

13

9 12 10

6129-100

Figure 6-30: Double Reach Cylinder Piping (Model 7BDRU15) FIGURE 6-30 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13

QTY

PART NUMBER

2 2 6 1 1 2 1 2 4 2 2 2 1

00590-42273-71 00590-42272-71 00590-04281-71 00590-05020-71 00590-05021-71 00590-03703-71 00590-05013-71 00590-04283-71 00590-04285-71 00590-04390-71 Ref. 00590-03704-71 Ref.

DESCRIPTION Hose Assembly Hose Assembly Fitting, Long Straight Line Assembly Line Assembly Plug Manifold, Tee Block Adapter Elbow Line Assembly Reach Cylinder Assembly (See Figure 6-18.)

Plug Manifold Assembly (See Figure 6-6.)

List 6-30: Double Reach Cylinder Piping (Model 7BDRU15)

11/29/2007

6-64

USED ON

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Double Reach Cylinder Piping (Model 7BDRU15)

This Page Intentionally Blank

6-65

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Tilt Cylinder Piping (Model 7BSU20)

Tilt Cylinder Piping (Model 7BSU20)

6

Port B 2 Port A

Port 3

Port 5

Port 2 Port 6

1

3 4

5

7

6

6127-000

Figure 6-31: Tilt Cylinder Piping (Model 7BSU20)

11/29/2007

6-66

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Tilt Cylinder Piping (Model 7BSU20) FIGURE 6-31 ITEM NO. 1 2 3 4 5 6 7

QTY

PART NUMBER

2 1 1 1 1 1 1

00590-05113-71 Ref. 00590-43840-71 00590-43839-71 00590-04285-71 00590-04283-71 Ref.

DESCRIPTION

USED ON

Adapter Manifold Assembly (See Figure 6-7.)

Hose Assembly Hose Assembly Elbow Adapter Tilt Cylinder Assembly (See Figure 6-16.)

List 6-31: Tilt Cylinder Piping (Model 7BSU20)

6-67

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Tilt Cylinder Piping (Model 7BSU25)

Tilt Cylinder Piping (Model 7BSU25)

6

Port A 2

Port 6 Port 2

Port 5

13

Port B

12

Port 3

1

3

4 5

6

11

8

7 9 8 6 7

10 14 17

15 18

16 13

6127-101

Figure 6-32: Tilt Cylinder Piping (Model 7BSU25)

11/29/2007

6-68

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Tilt Cylinder Piping (Model 7BSU25) FIGURE 6-32 QTY ITEM NO. 1 2 2 1 3 1 4 1 5 1 6 1 7 3 8 2 9 1 10 1 11 1 12 2 13 2 14 2 15 2 16 2 17 2 18 2 A= Without Sideshift B= With Sideshift

PART NUMBER 00590-05113-71 Ref. 00590-43845-71 00590-43844-71 00590-40169-71 00590-41740-71 00590-04283-71 Ref. 00590-43848-71 00590-43847-71 00590-43918-71 00590-03917-71 00590-40187-71 00590-03916-71 00590-40189-71 00590-40188-71 00590-03915-71 00590-05148-71

DESCRIPTION Adapter Manifold Assembly (See Figure 6-7.)

Hose Assembly Hose Assembly Tee Elbow Adapter Tilt Cylinder Assembly (See Figure 6-16.)

Hose Assembly Hose Assembly Tee Screw Clamp Screw Cover Clamp Screw Washer, Flat

USED ON

B B B B A A

List 6-32: Tilt Cylinder Piping (Model 7BSU25)

6-69

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Tilt Cylinder Piping (Model 7BRU18)

Tilt Cylinder Piping (Model 7BRU18)

1

6

2 5

4

4

14 13 12 11

10

6

9 8 4 7

6127-200X

Figure 6-33: Tilt Cylinder Piping (Model 7BRU18)

11/29/2007

6-70

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Tilt Cylinder Piping (Model 7BRU18) FIGURE 6-33 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14

QTY

PART NUMBER

2 1 1 6 1 1 1 1 1 1 1 1 1 1

00590-05113-71 Ref. 00590-41123-71 00590-05112-71 00590-42163-71 00590-41111-71 Ref. 00590-41047-71 00590-39931-71 00590-39930-71 00590-03838-71 00590-04062-71 00590-04055-71 00590-03923-71

DESCRIPTION

USED ON

Fitting, Adapter Manifold Assembly (See Figure 6-6.)

Orifice (Not Shown) Fitting, Adapter Manifold Hose Assembly Tilt Cylinder Assembly (See Figure 6-16.)

Hose Assembly Hose Assembly Hose Assembly Screw Cover Clamp Nut

List 6-33: Tilt Cylinder Piping (Model 7BRU18)

6-71

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Tilt Cylinder Piping (Model 7BRU23)

Tilt Cylinder Piping (Model 7BRU23)

6

3 4 5 6 7 8 28

6

27

9 10 24

26

25

11

23

12

1

17

22 13

18 20 2

14

16 15

19 21

6127-301

Figure 6-34: Tilt Cylinder Piping (Model 7BRU23)

11/29/2007

6-72

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Tilt Cylinder Piping (Model 7BRU23) FIGURE 6-34 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

QTY

PART NUMBER

1 2 2 2 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 3 1 1 1 1 1 6

00590-05024-71 00590-05033-71 00590-40137-71 00590-05148-71 00590-03821-71 00590-40138-71 00590-40139-71 00590-40140-71 00590-40141-71 00590-40142-71 00590-41740-71 00590-40143-71 00590-05040-71 00590-05039-71 00590-42666-71 00590-47835-71 00590-05060-71 00590-40146-71 00590-40147-71 00590-40148-71 00590-04485-71 00590-40143-71 00590-03847-71 00590-45560-71 00590-42668-71 00590-40151-71 00590-40152-71 00590-05113-71

DESCRIPTION Tilt Cylinder Assembly, Left-Hand (See Figure 6-17.)

Tilt Cylinder Assembly, Right-Hand (See Figure 6-17.)

Plate Clamp Washer, Flat Screw Clamp Bolt, Stacking Washer, Safety Cover Bolt Fitting Adapter Screw Fittings Hose Assembly Hose Fitting, Tee Screw Washer, Flat Clamp Fitting, Tee Adapter Strap Hose Assembly Hose Assembly Line Assembly Line Assembly Adaptor

USED ON

H H H

H H

H

List 6-34: Tilt Cylinder Piping (Model 7BRU23)

6-73

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Tilt Cylinder Piping (Model 7BDRU15)

Tilt Cylinder Piping (Model 7BDRU15)

6

1

2

1

3

3

4 5

6 4

7 8 12

7

9 13

14

11

12 10 11

13

6127-401

Figure 6-35: Tilt Cylinder Piping (Model 7BDRU15)

11/29/2007

6-74

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Tilt Cylinder Piping (Model 7BDRU15) FIGURE 6-35 ITEM NO. 1 2 3

4 5 6 7 8 9 10 11 12 13 14

QTY

PART NUMBER

2 1 2 AR 4 4 1 1 2 1 1 1 2 2 2 1

00590-04287-71 Ref. 00590-43846-71 00590-43579-71 00590-03848-71 00590-41546-71 00590-42278-71 00590-43834-71 00590-04281-71 00590-04039-71 00590-43836-71 00590-43835-71 00590-05040-71 Ref. 00590-05039-71 00590-04485-71

DESCRIPTION

USED ON

Elbow Manifold Assembly (See Figure 6-6.)

Hose Assembly (includes:) Hose, Guard Tie, Wire Elbow Hose Assembly Hose Assembly Adapter, Long, Straight Tee Hose Assembly Hose Assembly Screw, Set Tilt Cylinder Assembly (See Figure 6-18.)

Fitting Tee

List 6-35: Tilt Cylinder Piping (Model 7BDRU15)

6-75

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Sideshift Cylinder Piping (Model 7BSU20)

Sideshift Cylinder Piping (Model 7BSU20)

Port B

6

7

Port 3 6

2 Port A

5

Port 2 Port 6

Port 5 1

3

4

6128-000

Figure 6-36: Sideshift Cylinder Piping (Model 7BSU20) FIGURE 6-36 ITEM NO. 1 2 3 4 5 6 7

QTY

PART NUMBER

4 1 1 1 1 2 2

00590-05113-71 Ref. 00590-43841-71 00590-40192-71 Ref. 00590-03911-71 00590-40187-71

DESCRIPTION Adapter Manifold Assembly (See Figure 6-7.)

Hose Assembly Hose Assembly Sideshift Cylinder Assembly (See Figure 7-11.)

Screw Clamp

List 6-36: Sideshift Cylinder Piping (Model 7BSU20)

11/29/2007

6-76

USED ON

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Sideshift Cylinder Piping (Model 7BSU25)

Sideshift Cylinder Piping (Model 7BSU25)

4

6

5

Port B Port 3

8 Port 5 Port A

3

Port 6 Port 2 2

1

1

6

7

2

6128-100

Figure 6-37: Sideshift Cylinder Piping (Model 7BSU25) FIGURE 6-37 ITEM NO. 1 2 3 4 5 6 7 8

QTY

PART NUMBER

2 2 1 2 2 1 1 1

00590-05113-71 00590-41740-71 00590-43842-71 00590-05185-71 00590-43633-71 Ref. 00590-43843-71 Ref.

DESCRIPTION

USED ON

Adapter Elbow Hose Assembly Screw Clamp Sideshift Cylinder Assembly (See Figure 7-11.)

Hose Assembly Manifold Assembly (See Figure 6-7.)

List 6-37: Sideshift Cylinder Piping (Model 7BSU25)

6-77

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Sideshift Cylinder Piping (Model 7BRU18)

Sideshift Cylinder Piping (Model 7BRU18)

6

2

1

6

5

2

3 5

7

4

7

2 8

6128-201

Figure 6-38: Sideshift Cylinder Piping (Model 7BRU18) FIGURE 6-38 ITEM NO. 1 2 3 4 5 6 7 8

QTY

PART NUMBER

4 1 1 4 4 1 2 1

Ref. 00590-05113-71 00590-39930-71 00590-39931-71 00590-05112-71 00590-39934-71 00590-42163-71 00590-42308-71 Ref.

DESCRIPTION Manifold Assembly (See Figure 6-6.)

Adapter Hose Assembly Hose Assembly Adapter Plug, No Sideshifter Manifold Hose Assembly Sideshift Cylinder Assembly (See Figure 7-11.)

List 6-38: Sideshift Cylinder Piping (Model 7BRU18)

11/29/2007

6-78

USED ON

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Sideshift Cylinder Piping (Model 7BRU23)

Sideshift Cylinder Piping (Model 7BRU23)

6

2

2

6

B

4

1

7

8 6

5 1

4

2 3

308564-1

Figure 6-39: Sideshift Cylinder Piping (Model 7BRU23) FIGURE 6-39 ITEM NO. 1 2 3 4 5 6 7 8

QTY

PART NUMBER

DESCRIPTION

1 3 2 2 4 2 1 1

Ref. 00590-05113-71 00590-41740-71 00590-42278-71 00590-41546-71 00590-40200-71 00590-41784-71 00590-41785-71

Sideshift Assembly (See Figure 7-11.)

Adapter Fitting, Elbow Hose Assembly Fitting, Bulkhead, Elbow Clamp, Open Hose/Tube Assembly Hose Assembly

USED ON

List 6-39: Sideshift Cylinder Piping (Model 7BRU23)

6-79

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Sideshift Cylinder Piping (Model 7BDRU15)

Sideshift Cylinder Piping (Model 7BDRU15)

6

1

2

4 5

3 3 6

6 7 8

12

9

10

6 6 11 4

11 4

13 1017730A-643

Figure 6-40: Sideshift Cylinder Piping (Model 7BDRU15)

11/29/2007

6-80

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Sideshift Cylinder Piping (Model 7BDRU15) FIGURE 6-40 ITEM NO. 1 2 3

4 5 6 7 8 9 10 11 12

QTY

PART NUMBER

DESCRIPTION

1 1 2 AR 4 3 3 4 1 2

Ref. 00590-04286-71 00590-43846-71 00590-43579-71 00590-03848-71 00590-05113-71 00590-41740-71 00590-41546-71 00590-43838-71 00590-40200-71 00590-05118-71 Ref. 00590-42278-71 00590-43837-71

Manifold Assembly (See Figure 6-6.)

Elbow Hose Assembly (includes:) Hose, Guard Tie, Wire Adapter Elbow Elbow, Bulkhead Hose Assembly Clamp Screw Sideshift Cylinder (See Figure 7-11.)

Hose Assembly Hose Assembly

1 2 1

USED ON

List 6-40: Sideshift Cylinder Piping (Model 7BDRU15)

6-81

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Hydraulic Components Sideshift Cylinder Piping (Model 7BDRU15)

This Page Intentionally Blank

11/29/2007

6-82

SECTION 7 Mast Mast Pivot Retainer............................................................................................................................................... 7-2 Mast Assembly (Models 7BRU18 and 7BSU20) ....................................................................................................... 7-4 Mast Assembly (Models 7BRU23, 7BDRU15 and 7BSU25) ....................................................................................... 7-8 Pulley Bracket Assembly (Models 7BRU18 and 7BSU20) ........................................................................................ 7-12 Pulley Bracket Assembly (Models 7BRU23, 7BDRU15 and 7BSU25) ........................................................................ 7-14 Carriage3 Assembly (Model 7BSU20).................................................................................................................. 7-16 Carriage Assembly (Model 7BSU25).................................................................................................................... 7-18 Reach Carriage Assembly (Model 7BRU18) .......................................................................................................... 7-20 Reach Carriage Assembly (Model 7BRU23) .......................................................................................................... 7-24 Reach Carriage Assembly (Model 7BDRU15) ........................................................................................................ 7-28 Sideshift Assembly (All) ....................................................................................................................................... 7-32 Toe Box Assembly (4 in. X 3 in.) Closed Toe ......................................................................................................... 7-34 Toe Box Assembly (5 in. X 4 in.) Closed Toe ......................................................................................................... 7-36 Toe Box Assembly (4 in. X 3 in.) Open Toe ........................................................................................................... 7-38 Toe Box Assembly (5 in. X 3 in.) Open Toe ........................................................................................................... 7-40 Toe Box Assembly (5 in. X 4 in.) Open Toe ........................................................................................................... 7-42 Toe Box Assembly (10 in. X 3.5 in.) ..................................................................................................................... 7-44 Fork Assembly ................................................................................................................................................... 7-45

7-1

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Mast Mast Pivot Retainer

Mast Pivot Retainer

7

1

2

7105-001

Figure 7-1: Mast Pivot Retainer FIGURE 7-1 ITEM NO.

QTY

PART NUMBER

1 2

2 4

00590-43948-71 00590-04022-71 00590-47824-71

DESCRIPTION Mast Pivot Retainer Plate, Mast Mounting Screw

List 7-1: Mast Pivot Retainer

11/29/2007

7-2

USED ON

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Mast Mast Pivot Retainer

This Page Intentionally Blank

7-3

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Mast Mast Assembly (Models 7BRU18 and 7BSU20)

Mast Assembly (Models 7BRU18 and 7BSU20)

32

33

28

27

2

1

31

28

8

4

30

35

6

3

29

34

5

34

7

9

5

10 6 3 1 4 7 11 22

14

12 13

15 3 26

21

20

14 15

4

3 17 4 5

19 23

6

18 16

38

36

37

36

25

5

6

24

40

17

39

7111-001

Figure 7-2: Mast Assembly (Models 7BRU18 and 7BSU20)

11/29/2007

7-4

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Mast Mast Assembly (Models 7BRU18 and 7BSU20) FIGURE 7-2 ITEM NO. 1 2

3 4 5 6 7 8 9

10

11 12 13 14 15 16 17 18

19 20 21 22 23 24 25 26

QTY

PART NUMBER

4 2 2 2 2 16 8 AR AR 8 2 2 1 1 1 1 2 2 2 2 1 2 2 4 4 1 5 1 1 1 1 1 4 4 1 2 1 5 1 1 1

00590-03975-71 00590-03752-71 00590-03753-71 00590-03755-71 00590-03754-71 00590-03671-71 00590-03995-71 00590-03691-71 00590-03693-71 00590-03816-71 Ref. 00590-03927-71 00590-47820-71 00590-47826-71 00590-47818-71 00590-47817-71 00590-03751-71 00590-40123-71 00590-40124-71 00590-40125-71 Ref. 00590-03900-71 00590-03669-71 00590-03974-71 00590-03934-71 00590-03997-71 00590-03911-71 00590-47816-71 00590-47815-71 00590-47814-71 00590-47813-71 00590-03991-71 00590-05154-71 00590-05153-71 00590-03994-71 00590-41770-71 00590-03767-71 00590-03911-71 00590-47812-71 00590-47821-71 00590-47833-71

DESCRIPTION Anchor, Chain Chain, Staging Lift Chain, Staging Lift Chain, Staging Lift Chain, Staging Lift Pin, Cotter Pin, Chain Shim, 0.05 in. (1.27 mm) Shim, 0.08 in. (2.03 mm) Bearing Staging Cylinder Assembly (See Figure 6-9.)

Screw, Button Head Column, Inner Column, Inner Column, Inner Column, Inner Chain, Free Lift Chain, Free Lift Chain, Free Lift Chain, Free Lift Freelift Cylinder Assembly (See Figure 6-11.)

Pin, Anchor Pin, Cotter Nut Nut, Jam Line, Hydraulic Screw, Cap Column, Intermediate Column, Intermediate Column, Intermediate Column, Intermediate Bracket Screw, Cap Washer, Lock Sheave Screw, Cap Washer, Flat Screw, Cap Column, Outer Column, Outer Column, Outer

USED ON A B C D

R

A B C D A B C D

A B C D

A B C

A= 89/192 in.

B= 95/210 in.

C= 107/240 in.

D= 119/270 in.

R= Recommended Spare

List 7-2: Mast Assembly (Models 7BRU18 and 7BSU20) (Sheet 1 of 2)

7-5

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Mast Mast Assembly (Models 7BRU18 and 7BSU20) FIGURE 7-2 ITEM NO. 27 28 29 30 31 32 33 34 35 36 37 38 39

QTY

PART NUMBER

1 1 4 4 4 4 2 4 4 1 1 1 1 1 1 1 1

00590-47832-71 00590-04125-71 00590-03872-71 00590-03873-71 00590-05147-71 00590-05145-71 00590-05153-71 00590-05154-71 00590-03673-71 00590-03876-71 00590-04126-71 00590-03918-71 00590-03922-71 00590-03977-71 00590-39573-71 00590-03983-71 00590-03856-71

40 41 A= 89/192 in.

B= 95/210 in.

C= 107/240 in.

D= 119/270 in.

R= Recommended Spare

DESCRIPTION Column, Outer Shaft Washer, Shim Sheave, Chain Bearing, Roller Race, Inner Washer, Lock Screw, Cap Fitting, Grease Shaft Spacer Sheave, Hose Screw, Cap Shaft, Sheave Shaft, Sheave (Cold Storage) Sheave, Hydraulic And Electrical Spacer (Not Shown)

List 7-2: Mast Assembly (Models 7BRU18 and 7BSU20) (Sheet 2 of 2)

11/29/2007

7-6

USED ON D

R R

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Mast Mast Assembly (Models 7BRU18 and 7BSU20)

This Page Intentionally Blank

7-7

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Mast Mast Assembly (Models 7BRU23, 7BDRU15 and 7BSU25)

Mast Assembly (Models 7BRU23, 7BDRU15 and 7BSU25)

7

29 28 24 25 30

2

31

5

8

3

26

6 9

4 1

27

24

10

5

1 6 3 4 7

11 18 12 3

14

13

37 4

14

19

15

15

3

22 38

17

4 16

23 5

5 6

6

20

34

32

33

32

21

36

35

7112-101

Figure 7-3: Mast Assembly (Models 7BRU23, 7BDRU15 and 7BSU25)

11/29/2007

7-8

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Mast Mast Assembly (Models 7BRU23, 7BDRU15 and 7BSU25) FIGURE 7-3 ITEM NO. 1 2

3 4 5 6 7 8 9

10

QTY

PART NUMBER

4 2 2 2 2 2 2 2 2 2 16 8 AR AR 8 2 2 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 1 2

00590-03975-71 00590-03753-71 00590-46646-71 00590-46648-71 00590-03754-71 00590-46650-71 00590-46651-71 00590-46652-71 00590-46653-71 00590-46654-71 00590-03671-71 00590-03995-71 00590-03691-71 00590-03693-71 00590-03816-71 Ref. 00590-03928-71 00590-43761-71 00590-43762-71 00590-43763-71 00590-43764-71 00590-43765-71 00590-43766-71 00590-43767-71 00590-43768-71 00590-43769-71 00590-03751-71 00590-03753-71 00590-40124-71 00590-46641-71 00590-46642-71 00590-46643-71 00590-46644-71 00590-46645-71 00590-46646-71 Ref. 00590-03900-71

11 12 A= 95/210 in.

B= 107/240 in.

C= 114/258 in.

D= 119/270 in.

E= 131/300 in.

F= 143/330 in.

G= 155/360 in.

H= 167/390 in.

I= 172/402 in.

R= Recommended Spare

DESCRIPTION Anchor, Chain Chain, Staging Chain, Staging Chain, Staging Chain, Staging Chain, Staging Chain, Staging Chain, Staging Chain, Staging Chain, Staging Pin, Cotter Pin, Chain Shim, 0.05 in. (1.27 mm) Shim, 0.08 in. (2.03 mm) Bearing Staging Cylinder Assembly (See Figure 6-10.)

Screw, Button Head Column, Inner, Consult Factory Column, Inner, Consult Factory Column, Inner, Consult Factory Column, Inner, Consult Factory Column, Inner, Consult Factory Column, Inner, Consult Factory Column, Inner, Consult Factory Column, Inner, Consult Factory Column, Inner, Consult Factory Chain, Free Lift Chain, Free Lift Chain, Free Lift Chain, Free Lift Chain, Free Lift Chain, Free Lift Chain, Free Lift Chain, Free Lift Chain, Free Lift Freelift Cylinder Assembly (See Figure 6-12.)

Pin, Anchor

USED ON A B C D E F G H I

R

A B C D E F G H I A B C D E F G H I

List 7-3: Mast Assembly (Models 7BRU23, 7BDRU15 and 7BSU25) (Sheet 1 of 3)

7-9

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Mast Mast Assembly (Models 7BRU23, 7BDRU15 and 7BSU25) FIGURE 7-3 ITEM NO. 13 14 15 16 17 18

19 20 21 22

QTY

PART NUMBER

DESCRIPTION

2 4 4 1 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 4 4 4 4 2 2 4 2 1

00590-03669-71 00590-03974-71 00590-03934-71 00590-04244-71 00590-03920-71 00590-43761-71 00590-43762-71 00590-43763-71 00590-43764-71 00590-43765-71 00590-43766-71 00590-43767-71 00590-43768-71 00590-43769-71 00590-04138-71 00590-41770-71 00590-04127-71 00590-04319-71 00590-04365-71 00590-04366-71 00590-04367-71 00590-04368-71 00590-04369-71 00590-04370-71 00590-04371-71 00590-04372-71 00590-04373-71 00590-03917-71 00590-03992-71 00590-04000-71 00590-05146-71 00590-05140-71 00590-05153-71 00590-05154-71 00590-03673-71 00590-04128-71 00590-04126-71

Pin, Cotter Nut Nut, Jam Line, Hydraulic Screw, Cap Column, Intermediate, Consult Factory Column, Intermediate, Consult Factory Column, Intermediate, Consult Factory Column, Intermediate, Consult Factory Column, Intermediate, Consult Factory Column, Intermediate, Consult Factory Column, Intermediate, Consult Factory Column, Intermediate, Consult Factory Column, Intermediate, Consult Factory Bracket Screw, Cap Shaft, Sheave Shaft, Sheave (Cold Storage) Column, Outer, Consult Factory Column, Outer, Consult Factory Column, Outer, Consult Factory Column, Outer, Consult Factory Column, Outer, Consult Factory Column, Outer, Consult Factory Column, Outer, Consult Factory Column, Outer, Consult Factory Column, Outer, Consult Factory Screw, Cap Washer, Shim Sheave, Chain Bearing, Roller Race, Inner Washer, Lock Screw, Cap Fitting, Grease Shaft Spacer

23 24 25 26 27 28 29 30 31 32 A= 95/210 in.

B= 107/240 in.

C= 114/258 in.

D= 119/270 in.

E= 131/300 in.

F= 143/330 in.

G= 155/360 in.

H= 167/390 in.

I= 172/402 in.

R= Recommended Spare

List 7-3: Mast Assembly (Models 7BRU23, 7BDRU15 and 7BSU25) (Sheet 2 of 3)

11/29/2007

7-10

USED ON

A B C D E F G H I

A B C D E F G H I

R

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Mast Mast Assembly (Models 7BRU23, 7BDRU15 and 7BSU25) FIGURE 7-3 QTY PART NUMBER ITEM NO. 33 1 00590-03918-71 34 1 00590-47819-71 35 1 00590-04154-71 36 1 00590-04243-71 37 1 00590-04254-71 38 2 00590-03797-71 39 1 00590-03856-71 A= 95/210 in.

B= 107/240 in.

C= 114/258 in.

D= 119/270 in.

E= 131/300 in.

F= 143/330 in.

G= 155/360 in.

H= 167/390 in.

I= 172/402 in.

R= Recommended Spare

DESCRIPTION

USED ON

Sheave, Hose Screw, Cap Washer, Shim Sheave, Hydraulic and Electrical Manifold Screw Spacer (Not Shown)

List 7-3: Mast Assembly (Models 7BRU23, 7BDRU15 and 7BSU25) (Sheet 3 of 3)

7-11

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Mast Pulley Bracket Assembly (Models 7BRU18 and 7BSU20)

Pulley Bracket Assembly (Models 7BRU18 and 7BSU20)

7

1 2 3 4 5 6 8

3 7

9 3 6

10

5 4 3

2 1

7170-000

Figure 7-4: Pulley Bracket Assembly (Models 7BRU18 and 7BSU20)

11/29/2007

7-12

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Mast Pulley Bracket Assembly (Models 7BRU18 and 7BSU20) FIGURE 7-4 ITEM NO. 1 2 3 4 5 6 7 8 9

QTY

PART NUMBER

2 00590-03673-71 2 00590-03979-71 4 00590-03973-71 2 00590-05145-71 2 00590-05147-71 2 00590-03873-71 1 00590-03970-71 1 00590-03983-71 1 00590-03969-71 1 00590-04321-71 10 2 00590-03913-71 R= Recommended Spare

DESCRIPTION Fitting, Grease Ring, Retainer Shim, 0.063 in. (1.58 mm) Race Bearing, Roller Sheave, Chain Head, Sheave Sheave, Hydraulic and Electrical Shaft Shaft (Cold Storage) Screw, Set

USED ON

R R

List 7-4: Pulley Bracket Assembly (Models 7BRU18 and 7BSU20)

7-13

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Mast Pulley Bracket Assembly (Models 7BRU23, 7BDRU15 and 7BSU25)

Pulley Bracket Assembly (Models 7BRU23, 7BDRU15 and 7BSU25)

7

1 2 3 4 5 6 3

8

7

9

3

10

6 5 4 3

2 1

7170-100

Figure 7-5: Pulley Bracket Assembly (Models 7BRU23, 7BDRU15 and 7BSU25)

11/29/2007

7-14

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Mast Pulley Bracket Assembly (Models 7BRU23, 7BDRU15 and 7BSU25) FIGURE 7-5 ITEM NO. 1 2 3

QTY

PART NUMBER

2 00590-03673-71 2 00590-03658-71 2 00590-03992-71 2 00590-03993-71 4 2 00590-05140-71 5 2 00590-05146-71 6 2 00590-04000-71 7 1 00590-04080-71 8 1 00590-04243-71 9 1 00590-40278-71 1 00590-43686-71 10 2 00590-03913-71 R= Recommended Spare

DESCRIPTION Fitting, Grease Ring, Retainer Shim, 0.21 in. (5.40 mm) Shim, 0.28 in. (7.0 mm) Race Bearing, Roller Sheave, Chain Head, Sheave Sheave, Hydraulic and Electrical Shaft Shaft (Cold Storage) Screw, Set

USED ON

R R

List 7-5:

7-15

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Mast Carriage3 Assembly (Model 7BSU20)

Carriage3 Assembly (Model 7BSU20)

7

2 3 4 1

5 9

6

7 8

7421-000

Figure 7-6: Carriage3 Assembly (Model 7BSU20)

11/29/2007

7-16

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Mast Carriage3 Assembly (Model 7BSU20) FIGURE 7-6 QTY PART NUMBER ITEM NO. 1 2 00590-40158-71 2 2 00590-43661-71 3 2 00590-05137-71 4 2 00590-03673-71 5 1 00590-40159-71 6 1 Ref. 7 AR 00590-03691-71 8 4 00590-03816-71 9 1 00590-40155-71 R= Recommended Spare

DESCRIPTION Pin, Roll Pin Bushing Fitting, Grease Carriage Weldment, Fork Tilt Cylinder Assembly (See Figure 6-16.)

Shim, 0.05 in. (1.27 mm) Bearing Carriage Weldment, Rear

USED ON

R

R

List 7-6: Carriage3 Assembly (Model 7BSU20)

7-17

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Mast Carriage Assembly (Model 7BSU25)

Carriage Assembly (Model 7BSU25)

7

2

1

3 4

9

10

8

7

6 5

12 11

7421-100

Figure 7-7: Carriage Assembly (Model 7BSU25) FIGURE 7-7 QTY PART NUMBER ITEM NO. 1 1 00590-40169-71 2 1 00590-40176-71 3 2 00590-40171-71 4 2 00590-40158-71 5 4 00590-41389-71 6 AR 00590-40173-71 7 AR 00590-40174-71 8 2 00590-40172-71 9 1 Ref. 10 2 00590-40175-71 11 4 00590-03816-71 12 AR 00590-03691-71 R= Recommended Spare

DESCRIPTION Carriage Weldment, Rear Carriage Weldment, Fork Pin Pin, Roll Screw Shim, 0.06 in. (1.57 mm) Shim, 0.12 in. (3.0 Mm) Retainer Tilt Cylinder Assembly (See Figure 6-16.)

Fitting, Grease Bearing Shim, 0.05 in. (1.27 mm)

List 7-7: Carriage Assembly (Model 7BSU25)

11/29/2007

7-18

USED ON

R

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Mast Carriage Assembly (Model 7BSU25)

This Page Intentionally Blank

7-19

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Mast Reach Carriage Assembly (Model 7BRU18)

Reach Carriage Assembly (Model 7BRU18)

7

18 23 2

1

6

23

5

10

13

14

20

7 22

15 17

25

21

16

48

4

12

19

7

11

8 3

9 45

47 43 23 6

49

42

24

23

26

2 36 40

35

34

41

33

1

46

27 29

28

32 38

39

44

37

31

32

30

7

7241-003

Figure 7-8: Reach Carriage Assembly (Model 7BRU18)

11/29/2007

7-20

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Mast Reach Carriage Assembly (Model 7BRU18) FIGURE 7-8 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

QTY

PART NUMBER

DESCRIPTION

4 00590-03805-71 4 00590-04384-71 1 00590-04386-71 2 00590-03839-71 1 00590-42152-71 2 00590-43853-71 6 00590-03673-71 2 00590-04463-71 1 00590-43852-71 1 Ref. 2 00590-03820-71 1 00590-04159-71 2 00590-04055-71 4 00590-04062-71 2 00590-03838-71 1 00590-42163-71 1 00590-45547-71 2 00590-03662-71 2 00590-04413-71 2 00590-05137-71 1 00590-04385-71 2 00590-03911-71 AR 00590-04193-71 AR 00590-41374-71 24 2 00590-03902-71 26 1 00590-42151-71 27 2 00590-03937-71 28 2 00590-03936-71 29 2 00590-03932-71 30 2 00590-03919-71 31 2 00590-03909-71 32 6 00590-05124-71 33 2 00590-05136-71 34 6 00590-03659-71 35 3 00590-05068-71 36 AR 00590-03824-71 AR 00590-03825-71 37 AR 00590-03694-71 AR 00590-40127-71 38 2 00590-03688-71 39 1 00590-04056-71 40 2 00590-03911-71 41 2 00590-43633-71 42 2 00590-05149-71 R= Recommended Spare

Screw, Cap Pin Frame, Rear Screw, Flat Head Arm, Left Bushing Fitting, Grease Bushing Arm, Inner Manifold Assembly (See Figure 6-6.)

Screw, Lock Cover, Valve Clamp, Poly Plate, Cover Screw Manifold Carriage Weldment, Tilt Pin, Roll Pin Bushing Carriage Weldment, Fork Screw, Cap Washer, 0.094 in. Thick Washer, 0.030 in. Thick Washer Arm, Right Washer, Flat Nut, Jam Bearing Set Screw, Flat Head, Lock Cap Bearing Bushing Screw, Socket Head Bumper Shim, 0.1196 in. (3.03 mm) Shim, 0.060 in. (1.52 mm) Shim, 0.05 in. (1.27 mm) Shim, 0.025 in. (0.635 mm) Screw, Cap Manifold Screw Clamp Washer, Flat

USED ON

R

R

R R

List 7-8: Reach Carriage Assembly (Model 7BRU18) (Sheet 1 of 2)

7-21

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Mast Reach Carriage Assembly (Model 7BRU18) FIGURE 7-8 QTY PART NUMBER ITEM NO. 43 1 00590-04057-71 44 2 00590-03929-71 45 2 00590-04207-71 46 2 00590-03815-71 47 2 00590-03924-71 48 4 00590-05131-71 49 1 00590-43851-71 R= Recommended Spare

DESCRIPTION Bracket Nut Cap, Bearing Bearing Nut Washer, Thrust Plate

List 7-8: Reach Carriage Assembly (Model 7BRU18) (Sheet 2 of 2)

11/29/2007

7-22

USED ON

R

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Mast Reach Carriage Assembly (Model 7BRU18)

This Page Intentionally Blank

7-23

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Mast Reach Carriage Assembly (Model 7BRU23)

Reach Carriage Assembly (Model 7BRU23)

3

5

4

6

7

17

39 50

49

37

38

1

2

36

51 12

34

33

12

47

35

52

43

8

9

10 45

7

46 12

44 42

23 22 40

41

13

52

43

14 12

15 16

48

15

15 23 11

32 27

17 22

24

16

26

31

18 22

30 29

28

25

17

21

20

Figure 7-9: Reach Carriage Assembly (Model 7BRU23)

11/29/2007

7-24

19

15

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Mast Reach Carriage Assembly (Model 7BRU23) FIGURE 7-9 ITEM NO. 1 2

QTY

PART NUMBER

2 00590-40129-71 1 00590-05024-71 1 00590-05033-71 3 1 00590-47807-71 4 2 00590-05118-71 5 2 00590-05038-71 6 1 00590-47808-71 7 4 00590-03686-71 8 2 00590-04484-71 9 1 00590-04477-71 10 2 00590-05068-71 11 2 00590-03663-71 12 8 00590-03666-71 13 2 00590-04471-71 14 2 00590-04473-71 15 2 00590-05130-71 6 00590-05131-71 16 4 00590-04463-71 17 10 00590-03673-71 18 1 00590-04468-71 19 4 00590-03687-71 20 4 00590-04467-71 21 4 00590-05141-71 22 4 00590-04466-71 23 2 00590-04465-71 24 1 00590-04987-71 25 6 00590-05142-71 26 1 00590-04470-71 27 1 00590-40061-71 1 00590-04392-71 28 2 00590-43639-71 29 1 00590-43745-71 30 6 00590-05124-71 31 9 00590-03694-71 32 1 00590-39556-71 33 2 00590-04474-71 34 2 00590-04472-71 35 1 00590-04469-71 36 4 00590-03659-71 37 1 00590-40132-71 38 2 00590-40133-71 39 2 00590-03689-71 40 1 00590-41935-71 1 00590-40754-71 R= Recommended Spare

DESCRIPTION Spacer Tilt Cylinder Assembly, Left-Hand (See Figure 6-17.)

Tilt Cylinder Assembly, Right-Hand(See Figure 6-17.)

Frame, Front Screw Pin Weldment Frame, Fork Screw Bar, Wear Shim Bumper Roll, Pin Pin, Roll Pin Screw Shim Shim Bearing Fitting, Grease Arm, Outer Right Screw Cap Bearing, Roller Bearing, Thrust Bearing Arm, Inner Shim Nut Cylinder Assembly, Left-Hand (See Figure 6-17.)

Cylinder Assembly, Right-Hand (See Figure 6-17.)

Screw Cap, Bearing Bearing Washer, Shim Frame, Rear Screw Pin Arm, Outer Left Screw Clamp Bracket, Hose Bolt Manifold (No Sideshift) Manifold (With Sideshift)

USED ON

R

R

R

R R R

R

List 7-9: Reach Carriage Assembly (Model 7BRU23) (Sheet 1 of 2)

7-25

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Mast Reach Carriage Assembly (Model 7BRU23) FIGURE 7-9 QTY PART NUMBER ITEM NO. 41 1 00590-04303-71 42 2 00590-03820-71 43 2 00590-04055-71 44 4 00590-04062-71 45 2 00590-40134-71 46 2 00590-03923-71 47 1 00590-04428-71 48 1 00590-04429-71 49 2 00590-40135-71 50 1 00590-05119-71 51 8 00590-40136-71 52 4 00590-40038-71 R= Recommended Spare

DESCRIPTION Valve Cover Screw Clamp Clamp Screw Nut Clamp, Bracket Clamp, Bracket Washer, Lock Nut Washer Screw

List 7-9: Reach Carriage Assembly (Model 7BRU23) (Sheet 2 of 2)

11/29/2007

7-26

USED ON

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Mast Reach Carriage Assembly (Model 7BRU23)

This Page Intentionally Blank

7-27

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Mast Reach Carriage Assembly (Model 7BDRU15)

Reach Carriage Assembly (Model 7BDRU15)

1

2

6

39

7

9

7

6 29

59 24

4

35

30

3

60

67

66

37

10

8

5

41 28

33

27

25 6

26

61

50 34

63

36

51 49

45

42

3

32

64

4

22

46 47

38

13 25

57

11

43

12

44

14

65 31 58 18 26

40

62

45

46

48

52

56

53

55

54

16

24

23

21

20

19

17

15

7243-002

Figure 7-10: Reach Carriage Assembly (Model 7BDRU15)

11/29/2007

7-28

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Mast Reach Carriage Assembly (Model 7BDRU15) FIGURE 7-10 QTY PART NUMBER ITEM NO. 1 1 00590-05016-71 2 1 00590-05019-71 3 2 00590-04466-71 4 4 00590-43904-71 5 1 00590-04223-71 6 8 00590-03666-71 7 2 00590-04471-71 8 1 00590-47803-71 9 2 00590-04473-71 10 1 00590-47836-71 11 2 00590-04463-71 12 4 00590-05131-71 13 1 00590-04997-71 14 1 00590-05006-71 15 4 00590-05132-71 16 4 00590-05072-71 17 4 00590-03654-71 18 8 00590-05005-71 19 8 00590-05003-71 20 8 00590-05004-71 21 8 00590-03682-71 22 4 00590-05007-71 23 1 00590-04996-71 24 2 00590-05002-71 25 4 00590-05070-71 26 2 00590-05071-71 27 2 00590-40129-71 28 2 Ref. 29 2 00590-05118-71 30 2 00590-05038-71 31 1 00590-03677-71 32 1 00590-04999-71 33 2 00590-05015-71 34 1 00590-04998-71 35 1 00590-04995-71 36 2 00590-05001-71 37 2 00590-05000-71 38 2 Ref. 39 AR 00590-03673-71 40 1 00590-04308-71 41 2 00590-03692-71 42 4 00590-03686-71 43 2 00590-04484-71 44 2 00590-04477-71 R= Recommended Spare

DESCRIPTION Rod Arm Bearing, Thrust Bearing Arm Pin, Roll Pin Carriage Weldment, Fork Screw Carriage Weldment, Tilt Bearing Shim 0.062 in. (1.57 mm) Arm Nut Pin, Cotter Nut, Slotted Washer, Flat Ring, Nilos Cone, Bearing Cup, Bearing Ring, Retainer Shim, 0.120 in. (3.05 mm) Arm Bearing Ring, Nilos Bearing Set Spacer Tilt Cylinder Assembly (See Figure 6-18.)

Screw Pin Weldment Screw, Set Arm Nut Arm Arm Pin Screw Reach Cylinder Assembly (See Figure 6-15.)

Fitting, Grease Carriage Weldment, Reach Washer, Shim Screw Bar, Wear Shim, 0.060 in. (1.52 mm)

USED ON

R R

R

R R

R R

List 7-10: Reach Carriage Assembly (Model 7BDRU15) (Sheet 1 of 2)

7-29

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Mast Reach Carriage Assembly (Model 7BDRU15) FIGURE 7-10 ITEM NO. 45

QTY

PART NUMBER

DESCRIPTION

AR 00590-03694-71 AR 00590-40127-71 46 6 00590-05124-71 47 2 00590-43745-71 48 2 00590-43639-71 49 2 00590-05141-71 50 2 00590-04467-71 51 2 00590-03687-71 52 2 00590-03972-71 53 2 00590-05068-71 54 2 00590-03659-71 55 4 00590-03660-71 56 4 00590-03644-71 57 2 00590-03657-71 58 1 00590-04222-71 59 1 00590-05008-71 60 2 00590-43629-71 2 00590-40147-71 61 1 Ref. 62 1 Ref. 63 1 00590-04303-71 64 2 00590-43630-71 65 2 00590-43921-71 66 AR 00590-40136-71 67 AR 00590-05142-71 R= Recommended Spare

Shim, 0.050 in (1.27 mm) Shim, 0.025 in. (0.635 mm) Bearing Cap, Bearing Screw Bearing Cap Screw Block, Bumper Bumper Screw Screw Washer, Lock Bushing Bracket Shield Screw Washer, Flat Manifold, Tee Block (See Figure 6-31.)

Manifold Assembly (See Figure 6-6.)

Cover Screw Nut Washer Shim

List 7-10: Reach Carriage Assembly (Model 7BDRU15) (Sheet 2 of 2)

11/29/2007

7-30

USED ON

R

R

R

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Mast Reach Carriage Assembly (Model 7BDRU15)

This Page Intentionally Blank

7-31

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Mast Sideshift Assembly (All)

Sideshift Assembly (All)

7

1 2 4 3 5

6

21

7

8

10 11 12

9

13

14 15 20

16 17 1

19 18

7211_002

Figure 7-11: Sideshift Assembly (All)

11/29/2007

7-32

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Mast Sideshift Assembly (All) FIGURE 7-11 ITEM NO.

1 2 3 4

5 6 7 8 9 10 11 12 13

QTY

PART NUMBER

1 1 1 1

00590-45711-71 00590-45645-71 00590-46398-71 00590-45510-71

1

00590-45509-71

1

00590-45508-71

4 2 1 1 1 1 1 1 2 2 2 1

00590-45507-71 00590-39503-71 00590-39502-71 00590-39523-71 00590-39524-71 00590-39525-71 00590-39514-71 NSS NSS NSS 00590-39518-71 00590-39512-71 NSS NSS 00590-39520-71 00590-39521-71 00590-39522-71 00590-45500-71 00590-39509-71 00590-39510-71 00590-45518-71 00590-45502-71 00590-05211-71 00590-45497-71 NA 00590-39529-71

2 2 2 14 4 15 2 16 2 17 2 18 4 19 4 20 2 21 1 22 1 A= Included In Item 22

DESCRIPTION Sideshift Carriage 4 in. (Model 7BRU18) Sideshift Carriage 6 in. (Model 7BRU18) Sideshift Carriage 8 in. (Model 7BRU18) Sideshift Carriage 4 in. (Models 7BRU23, 7BDRU15, 7BSU20 and 7BSU25) Sideshift Carriage 6 in. (Models 7BRU23, 7BDRU15, 7BSU20 and 7BSU25) Sideshift Carriage 8 in. (Models 7BRU23, 7BDRU15, 7BSU20 and 7BSU25) Fitting, Grease Pad, Upper Support Cylinder, 4 in. (101.6 mm) Center Stroke Cylinder, 6 in. (152.4 mm) Center Stroke Cylinder, 8 in. (203.2 mm) Center Stroke Piston Seal O-Ring Seal Ring, Cylinder Cap Cap Seal Wiper Cylinder, 4 in. (101.6 mm) Center Stroke Cylinder, 6 in. (152.4 mm) Center Stroke Cylinder, 8 in. (203.2 mm) Center Stroke Nut Hook, Lower Pad, Lower, Hook Pad, Lower Washer Screw Pin, Split Frame, Sideshift Seal Kit (Not Shown)

USED ON

A A A

A A

List 7-11: Sideshift Assembly (All)

7-33

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Mast Toe Box Assembly (4 in. X 3 in.) Closed Toe

Toe Box Assembly (4 in. X 3 in.) Closed Toe

7

1

2

11 3

4 10

5

6 7 8

9

8 7 6

3551-000

Figure 7-12: Toe Box Assembly (4 in. X 3 in.) Closed Toe

11/29/2007

7-34

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Mast Toe Box Assembly (4 in. X 3 in.) Closed Toe FIGURE 7-12 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11

QTY

PART NUMBER

2 2 2 4 4 8 8 8 4 4 4

00590-05045-71 00590-43775-71 00590-05051-71 00590-03701-71 00590-03672-71 00590-03695-71 00590-03696-71 00590-05128-71 00590-05047-71 00590-03935-71 00590-04025-71

DESCRIPTION

USED ON

Axle Toe Box, 4 in. High Plate, Rocker Ring, Retainer Fitting, Grease Washer, 10 Gauge Washer, 18 Gauge Bearing Wheel, Load (4 in. X 3 in.)

Nut Bolt, Shoulder

List 7-12: Toe Box Assembly (4 in. X 3 in.) Closed Toe

7-35

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Mast Toe Box Assembly (5 in. X 4 in.) Closed Toe

Toe Box Assembly (5 in. X 4 in.) Closed Toe

7

1

2

11

3

4 10

5

6 7 8

9 8 7 6 3552-000

Figure 7-13: Toe Box Assembly (5 in. X 4 in.) Closed Toe

11/29/2007

7-36

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Mast Toe Box Assembly (5 in. X 4 in.) Closed Toe FIGURE 7-13 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11

QTY

PART NUMBER

2 2 2 4 4 8 8 8 4 4 4

00590-05042-71 00590-43667-71 00590-05049-71 00590-03702-71 00590-03672-71 00590-03697-71 00590-03698-71 00590-05129-71 00590-05044-71 00590-03935-71 00590-04024-71

DESCRIPTION

USED ON

Axle Toe Box, 5 in. High Plate, Rocker Ring, Retainer Fitting, Grease Washer, 10 Gauge Washer, 18 Gauge Bearing Wheel, Load (5 in. X 4 in.)

Nut Bolt, Shoulder

List 7-13: Toe Box Assembly (5 in. X 4 in.) Closed Toe

7-37

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Mast Toe Box Assembly (4 in. X 3 in.) Open Toe

Toe Box Assembly (4 in. X 3 in.) Open Toe

7

1

2

11 3

4 10

5

6 7 8

9 8 7 6 3551-100

Figure 7-14: Toe Box Assembly (4 in. X 3 in.) Open Toe

11/29/2007

7-38

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Mast Toe Box Assembly (4 in. X 3 in.) Open Toe FIGURE 7-14 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11

QTY

PART NUMBER

2 2 2 4 4 8 8 8 4 4 4

00590-05045-71 00590-04028-71 00590-05051-71 00590-03701-71 00590-03672-71 00590-03695-71 00590-03696-71 00590-05128-71 00590-05047-71 00590-03935-71 00590-04025-71

DESCRIPTION

USED ON

Axle Toe Box, 4 in. High Plate, Rocker Ring, Retainer Fitting, Grease Washer, 10 Gauge Washer, 18 Gauge Bearing Wheel, Load (4 in. X 3 in.)

Nut Bolt, Shoulder

List 7-14: Toe Box Assembly (4 in. X 3 in.) Open Toe

7-39

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Mast Toe Box Assembly (5 in. X 3 in.) Open Toe

Toe Box Assembly (5 in. X 3 in.) Open Toe

7

1

2

11 3

4

10

5

6 7 8

9

8 7 6 3553-000

Figure 7-15: Toe Box Assembly (5 in. X 3 in.) Open Toe

11/29/2007

7-40

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Mast Toe Box Assembly (5 in. X 3 in.) Open Toe FIGURE 7-15 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11

QTY

PART NUMBER

2 2 2 2 2 8 8 4 4 4 4 4

00590-05043-71 00590-04163-71 00590-05050-71 00590-03702-71 00590-03672-71 00590-03697-71 00590-03698-71 00590-05129-71 00590-05046-71 00590-43701-71 00590-03935-71 00590-04025-71

DESCRIPTION

USED ON

Axle Toe Box, 5 in. High Plate, Rocker Ring, Retainer Fitting, Grease Washer, 10 Gauge Washer, 18 Gauge Bearing Wheel, Load (5 in. X 3 in.)

Wheel, Load Premium Wheel (5 in. X 3 in.)

Nut Bolt, Shoulder

List 7-15: Toe Box Assembly (5 in. X 3 in.) Open Toe

7-41

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Mast Toe Box Assembly (5 in. X 4 in.) Open Toe

Toe Box Assembly (5 in. X 4 in.) Open Toe

7

1

2

11 3

4 10

5

6 7 8

9 8 7 6 3552-100

Figure 7-16: Toe Box Assembly (5 in. X 4 in.) Open Toe

11/29/2007

7-42

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Mast Toe Box Assembly (5 in. X 4 in.) Open Toe FIGURE 7-16 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11

QTY

PART NUMBER

2 2 2 4 4 8 8 8 4 4 4

00590-05042-71 00590-03987-71 00590-05049-71 00590-03702-71 00590-03672-71 00590-03697-71 00590-03698-71 00590-05129-71 00590-05044-71 00590-03935-71 00590-04024-71

DESCRIPTION

USED ON

Axle Toe Box, 5 in. High Plate, Rocker Ring, Retainer Fitting, Grease Washer, 10 Gauge Washer, 18 Gauge Bearing Wheel, Load (5 in. X 4 in.)

Nut Bolt, Shoulder

List 7-16: Toe Box Assembly (5 in. X 4 in.) Open Toe

7-43

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Mast Toe Box Assembly (10 in. X 3.5 in.)

Toe Box Assembly (10 in. X 3.5 in.)

7

1

10

2 3 4 5

6

4 3 2 7

11

9

8

3555-000

Figure 7-17: Toe Box Assembly (10 in. X 3.5 in.)

FIGURE 7-17 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11

QTY

PART NUMBER

2 4 4 4 2 2 2 2 6 4 2

00590-04164-71 00590-03697-71 00590-03698-71 00590-05129-71 00590-04166-71 00590-05048-71 00590-04165-71 00590-03672-71 00590-03935-71 00590-04024-71 00590-43674-71

DESCRIPTION Wheel Plate Weldment, Right-Hand Washer, 10 Gauge Washer, 18 Gauge Bearing Tire, Load (10.5 in. X 3.5 in.)

Wheel Wheel Plate Weldment, Left-Hand Fitting, Grease Nut Bolt, Shoulder Load Wheel Assembly

List 7-17: Toe Box Assembly (10 in. X 3.5 in.)

11/29/2007

7-44

USED ON

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Mast Fork Assembly

Fork Assembly

7

2

1

5

3

6

4

7411-001

Figure 7-18: Fork Assembly FIGURE 7-18 ITEM NO.

QTY

PART NUMBER

2 2 2 2 2 2 2 1 1 2 1 3 1 4 1 5 1 6 1 A= Included In Item 6

00590-43645-71 00590-43646-71 00590-43647-71 00590-43648-71 00590-43649-71 00590-43650-71 00590-47839-71 NSS NSS NSS NSS NA 00590-45059-71

DESCRIPTION Fork Assembly, 30 in. (1.75 in. Thick) Fork Assembly, 36 in. (1.75 in. Thick) Fork Assembly, 42 in. (1.75 in. Thick) Fork Assembly, 48 in. (1.75 in. Thick) Fork Assembly, 54 in. (1.75 in. Thick) Fork Assembly, 60 in. (1.75 in. Thick) Fork Assembly, 42 in. Full Taper and Polished Pin, Roll Handle Spring Pin Fork Pin Assembly

USED ON

A A A A

List 7-18: Fork Assembly

7-45

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Mast Fork Assembly

This Page Intentionally Blank

11/29/2007

7-46

SECTION 8 Options/Kits Fire Extinguisher Installation .................................................................................................................................. 8-2 Load Backrest Installation (Models 7BRU18, 7BSU20 and 7BSU25) ........................................................................... 8-4 RF Power Hookup ................................................................................................................................................ 8-5 Height Indicator (Models 7BRU18 and 7BSU20)...................................................................................................... 8-6 Height Indicator (Models 7BRU23, 7BSU25 and 7BDRU15)...................................................................................... 8-8 Weight Display.................................................................................................................................................. 8-10 Cooling Fan, Drive Motor ................................................................................................................................... 8-11 Lift Limit Switch Installation (Models 7BRU18 and 7BSU20) ..................................................................................... 8-12 Lift Limit Switch Installation (Models 7BRU23, 7BDRU15 and 7BSU25) ..................................................................... 8-15

8-1

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Options/Kits Fire Extinguisher Installation

Fire Extinguisher Installation

8

1

2

1017730A-801

Figure 8-1: Fire Extinguisher Installation

11/29/2007

8-2

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Options/Kits Fire Extinguisher Installation FIGURE 8-1 ITEM NO. 1 2

QTY

PART NUMBER

1 2

00590-47585-71 00590-43709-71

DESCRIPTION

USED ON

Extinguisher, Fire Clamp, Hose

List 8-1: Fire Extinguisher Installation

8-3

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Options/Kits Load Backrest Installation (Models 7BRU18, 7BSU20 and 7BSU25)

Load Backrest Installation (Models 7BRU18, 7BSU20 and 7BSU25)

8

1

3

2

9501-001

Figure 8-2: Load Backrest Installation (Models 7BRU18, 7BSU20 and 7BSU25) FIGURE 8-2 ITEM NO. 1

QTY

PART NUMBER

DESCRIPTION

1 00590-43607-71 Backrest, 44 in. Load (1118 mm) Without Sideshift 1 00590-04066-71 Backrest, 36 in. Load (915 mm) Without Sideshift 1 00590-04067-71 Backrest, 48 in. Load (1219 mm) Without Sideshift 1 00590-03980-71 Backrest, 44 in. Load (1118 mm) With Sideshift 1 00590-03981-71 Backrest, 36 in. Load (915 mm) With Sideshift 1 00590-03982-71 Backrest, 48 in. Load (1219 mm) With Sideshift 1 00590-46700-71 Backrest, 44 in. Load (1118 mm) Without Sideshift 1 00590-46701-71 Backrest, 36 in. Load (915 mm) Without Sideshift 1 00590-46702-71 Backrest, 48 in. Load (1219 mm) Without Sideshift 1 00590-47838-71 Backrest, 40 in. Load (1219 mm) Without Sideshift 2 4 00590-03921-71 Screw, Cap 3 4 00590-05150-71 Washer, Flat A= Models 7BRU18 and 7BSU20 Only B= Used On Model 7BSU25 Without Sideshift Also C= Models 7BRU23 and 7DBRU15 Only

List 8-2: Load Backrest Installation (Models 7BRU18, 7BSU20 and 7BSU25)

11/29/2007

8-4

USED ON A A A B B B C C C C

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Options/Kits RF Power Hookup

RF Power Hookup

8

F1 B-

M-

B+

F2 B-

M-

B+

3

2

1

308480_1

Figure 8-3: RF Power Hookup FIGURE 8-3 ITEM NO. 1 2 3

QTY

PART NUMBER

1 2 2

00590-05225-71 00590-05226-71 00590-05227-71

DESCRIPTION

USED ON

Strip, Terminal Screw Fitting, Terminal

List 8-3: RF Power Hookup

8-5

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Options/Kits Height Indicator (Models 7BRU18 and 7BSU20)

Height Indicator (Models 7BRU18 and 7BSU20)

8

On Mast Column

11 10

7

6 1

2 3

8

12

13

5

4

14 9 15 19 18

Wiring Harness 16

17

On Mast Column 9390-000

Figure 8-4: Height Indicator (Models 7BRU18 and 7BSU20)

11/29/2007

8-6

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Options/Kits Height Indicator (Models 7BRU18 and 7BSU20) FIGURE 8-4 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

16 17 18 19

QTY

PART NUMBER

2 1 1 3 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1

00590-40224-71 00590-40212-71 00590-40220-71 00590-40221-71 00590-40751-71 00590-40218-71 00590-40216-71 00590-40217-71 00590-40219-71 00590-40225-71 00590-03923-71 00590-03804-71 00590-03787-71 00590-40211-71 00590-40226-71 00590-40227-71 00590-40228-71 00590-40229-71 00590-40214-71 00590-40213-71 00590-40222-71 00590-43849-71

DESCRIPTION

USED ON

Screw Cover Arm Screw Roller Ring, Locking Bearing Ring, Retainer Mount, Bearing Screw Nut Washer Screw Support Cable, 89/192 in.

Cable, 95/210 in.

Cable, 107/240 in.

Cable, 119/270 in.

Spring Anchor, Bottom Screw, Set Encoder

List 8-4: Height Indicator (Models 7BRU18 and 7BSU20)

8-7

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Options/Kits Height Indicator (Models 7BRU23, 7BSU25 and 7BDRU15)

Height Indicator (Models 7BRU23, 7BSU25 and 7BDRU15)

8

On Mast Column 11 10

12 5

2

6

1 3

13

8

7

4 14 9 15 20 19

Wiring Harness 16

18 17

9390-100

Figure 8-5: Height Indicator (Models 7BRU23, 7BSU25 and 7BDRU15)

11/29/2007

8-8

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Options/Kits Height Indicator (Models 7BRU23, 7BSU25 and 7BDRU15) FIGURE 8-5 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

16 17 18 19 20

QTY

PART NUMBER

2 1 1 3 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1

00590-40224-71 00590-40212-71 00590-40220-71 00590-40221-71 00590-40215-71 00590-40218-71 00590-40216-71 00590-40217-71 00590-40219-71 00590-40225-71 00590-03923-71 00590-03804-71 00590-03787-71 00590-40231-71 00590-40233-71 00590-40234-71 00590-40235-71 00590-40236-71 00590-40237-71 00590-40238-71 00590-40239-71 00590-40214-71 00590-40232-71 00590-03795-71 00590-40222-71 00590-43849-71

DESCRIPTION

USED ON

Screw Cover Arm Screw Roller Ring, Locking Bearing Ring, Retainer Mount, Bearing Screw Nut Washer Screw Support Cable, 95/210 in.

Cable, 107/240 in.

Cable, 114/258 in.

Cable, 119/270 in.

Cable, 131/300 in.

Cable, 143/330 in.

Cable, 155/360 in.

Spring Anchor, Bottom Screw Screw, Set Encoder

List 8-5: Height Indicator (Models 7BRU23, 7BSU25 and 7BDRU15)

8-9

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Options/Kits Weight Display

Weight Display

8

1 From Main Manifold (See Figure 6-1.)

To Mast

2

To Interface Card

1017730A-808

Figure 8-6: Weight Display FIGURE 8-6 ITEM NO. 1 2

QTY

PART NUMBER

1 1

00590-46905-71 00590-43961-71

DESCRIPTION Fitting, Diagnostic Transducer, Pressure

List 8-6: Weight Display

11/29/2007

8-10

USED ON

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Options/Kits Cooling Fan, Drive Motor

Cooling Fan, Drive Motor

8

2 5

3 6

4

1

7

1062475_B

Figure 8-7: Cooling Fan, Drive Motor FIGURE 8-7 ITEM NO. 1 2

QTY

PART NUMBER

DESCRIPTION

4 00590-47811-71 Screw 1 00590-47828-71 Duct Assembly 1 00590-47829-71 Duct Assembly 3 1 00590-47164-71 Fan Assembly 4 1 Ref. Drive Motor 5 4 00590-47834-71 Nut, Rivet 6 1 00590-47175-71 Fan Assembly 7 1 00590-42179-71 Harness A= Models 7BRU18 and 7BSU20 Only B= Models 7BBR23, 7BDRU15 and 7BSU25 Only

USED ON A B

List 8-7: Cooling Fan, Drive Motor

8-11

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Options/Kits Lift Limit Switch Installation (Models 7BRU18 and 7BSU20)

Lift Limit Switch Installation (Models 7BRU18 and 7BSU20)

8

8

7

2

1

4

9

6

5 3

10

309693_B

Figure 8-8: Lift Limit Switch Installation (Models 7BRU18 and 7BSU20)

11/29/2007

8-12

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Options/Kits Lift Limit Switch Installation (Models 7BRU18 and 7BSU20) FIGURE 8-8 QTY PART NUMBER ITEM NO. 1 1 00590-03911-71 2 1 00590-03924-71 3 2 00590-03923-71 4 1 00590-46678-71 5 2 00590-40225-71 6 1 00590-39852-71 7 3 00590-46680-71 8 1 00590-46679-71 9 8 00590-03847-71 10 Ref. A= Contact Technical Support R= Recommended Spare

DESCRIPTION Screw Nut Nut Bracket, Sensor Screw Sensor, Proximity Pin, Contact Housing, Connector Strap Rail Weldment

USED ON

R

A

List 8-8: Lift Limit Switch Installation (Models 7BRU18 and 7BSU20)

8-13

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Options/Kits Lift Limit Switch Installation (Models 7BRU18 and 7BSU20)

This Page Intentionally Blank

11/29/2007

8-14

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Options/Kits Lift Limit Switch Installation (Models 7BRU23, 7BDRU15 and 7BSU25)

Lift Limit Switch Installation (Models 7BRU23, 7BDRU15 and 7BSU25) SEE DETAIL A

8

SEE DETAIL B

8

SEE DETAIL C

310006_C2, C3 SHT 1 OF 2

Figure 8-9a: Lift Limit Switch Installation (Models 7BRU23, 7BDRU15 and 7BSU25)

8-15

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Options/Kits Lift Limit Switch Installation (Models 7BRU23, 7BDRU15 and 7BSU25)

Lift Limit Switch Installation (Models 7BRU23, 7BDRU15 and 7BSU25)

4 2 5

9

3 10

6

DETAIL A 11 7

1

DETAIL B

DETAIL C

310006_C1,C4, C5 SHT 2 OF 2

Figure 8-9b: Lift Limit Switch Installation (Models 7BRU23, 7BDRU15 and 7BSU25)

11/29/2007

8-16

8

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Options/Kits Lift Limit Switch Installation (Models 7BRU23, 7BDRU15 and 7BSU25) FIGURE 8-9 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11

QTY 2 2 2 2 2 2 1 1 1 3 8

PART NUMBER

00590-03795-71 00590-03911-71 00590-40244-71 00590-03923-71 00590-40243-71 00590-40225-71 00590-39852-71 00590-40254-71 00590-46679-71 00590-46680-71 00590-03847-71 Ref. A= Contact Technical Support R= Recommended Spare

DESCRIPTION Screw Screw Nut Nut Bracket, Sensor Screw Sensor, Proximity Cushion Housing, Connector Pin, Contact Strap Rail Weldment

USED ON

R

A

List 8-9: Lift Limit Switch Installation (Models 7BRU23, 7BDRU15 and 7BSU25)

8-17

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Options/Kits Lift Limit Switch Installation (Models 7BRU23, 7BDRU15 and 7BSU25)

This Page Intentionally Blank

11/29/2007

8-18

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Alphabetical Parts Index

APPENDIX A Description

Part No.

Alphabetical Parts Index Page

Description

Actuator, Pushbutton. . . . . . . . . . . . . . . 00590-05220-71 . . . 5-6 Adapter . . . . . . . . . . . . . . . . . . . . . . . 00590-04283-71 . . 6-51 Adapter . . . . . . . . . . . . . . . . . . . . . . . 00590-04283-71 . . 6-64 Adapter . . . . . . . . . . . . . . . . . . . . . . . 00590-04283-71 . . 6-67 Adapter . . . . . . . . . . . . . . . . . . . . . . . 00590-04283-71 . . 6-69 Adapter . . . . . . . . . . . . . . . . . . . . . . . 00590-04447-71 . . . 6-5 Adapter . . . . . . . . . . . . . . . . . . . . . . . 00590-05112-71 . . 6-78 Adapter . . . . . . . . . . . . . . . . . . . . . . . 00590-05113-71 . . 6-53 Adapter . . . . . . . . . . . . . . . . . . . . . . . 00590-05113-71 . . 6-55 Adapter . . . . . . . . . . . . . . . . . . . . . . . 00590-05113-71 . . 6-67 Adapter . . . . . . . . . . . . . . . . . . . . . . . 00590-05113-71 . . 6-69 Adapter . . . . . . . . . . . . . . . . . . . . . . . 00590-05113-71 . . 6-76 Adapter . . . . . . . . . . . . . . . . . . . . . . . 00590-05113-71 . . 6-77 Adapter . . . . . . . . . . . . . . . . . . . . . . . 00590-05113-71 . . 6-78 Adapter . . . . . . . . . . . . . . . . . . . . . . . 00590-05113-71 . . 6-79 Adapter . . . . . . . . . . . . . . . . . . . . . . . 00590-05113-71 . . 6-81 Adapter . . . . . . . . . . . . . . . . . . . . . . . 00590-05114-71 . . 6-45 Adapter . . . . . . . . . . . . . . . . . . . . . . . 00590-05114-71 . . 6-47 Adapter . . . . . . . . . . . . . . . . . . . . . . . 00590-40143-71 . . 6-59 Adapter . . . . . . . . . . . . . . . . . . . . . . . 00590-40143-71 . . 6-73 Adapter . . . . . . . . . . . . . . . . . . . . . . . 00590-40143-71 . . 6-73 Adapter . . . . . . . . . . . . . . . . . . . . . . . 00590-43854-71 . . . 6-3 Adapter . . . . . . . . . . . . . . . . . . . . . . . 00590-45552-71 . . 6-59 Adapter, Control Handle to Interface Control Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-41761-71 . . . 5-5 Adapter, Hose. . . . . . . . . . . . . . . . . . . 00590-03942-71 . . . 6-5 Adapter, Long, Straight . . . . . . . . . . . . 00590-04281-71 . . 6-75 Adapter, Push On . . . . . . . . . . . . . . . . 00590-43857-71 . . . 6-5 Adapter, Straight . . . . . . . . . . . . . . . . . 00590-04047-71 . . . 6-3 Adapter, Straight . . . . . . . . . . . . . . . . . 00590-42271-71 . . 6-17 Adapter, Straight . . . . . . . . . . . . . . . . . 00590-42271-71 . . . 6-3 Adaptor . . . . . . . . . . . . . . . . . . . . . . . 00590-05113-71 . . 6-63 Adaptor . . . . . . . . . . . . . . . . . . . . . . . 00590-05113-71 . . 6-73 Alarm. . . . . . . . . . . . . . . . . . . . . . . . . 00590-05053-71 . . 5-21 Anchor, Bottom . . . . . . . . . . . . . . . . . . 00590-40213-71 . . . 8-7 Anchor, Bottom . . . . . . . . . . . . . . . . . . 00590-40232-71 . . . 8-9 Anchor, Chain. . . . . . . . . . . . . . . . . . . 00590-03975-71 . . . 7-5 Anchor, Chain. . . . . . . . . . . . . . . . . . . 00590-03975-71 . . . 7-9 Arm Rest . . . . . . . . . . . . . . . . . . . . . . . 00590-43728-71 . . . 2-7 Arm . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-04223-71 . . 7-29 Arm . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-04995-71 . . 7-29 Arm . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-04996-71 . . 7-29 Arm . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-04997-71 . . 7-29 Arm . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-04998-71 . . 7-29 Arm . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-04999-71 . . 7-29 Arm . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-05019-71 . . 7-29 Arm . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-40220-71 . . . 8-7 Arm . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-40220-71 . . . 8-9 Arm, Inner . . . . . . . . . . . . . . . . . . . . . 00590-04987-71 . . 7-25 Arm, Inner . . . . . . . . . . . . . . . . . . . . . 00590-43852-71 . . 7-21 Arm, Left . . . . . . . . . . . . . . . . . . . . . . . 00590-42152-71 . . 7-21 Arm, Outer Left . . . . . . . . . . . . . . . . . . 00590-04469-71 . . 7-25 Arm, Outer Right . . . . . . . . . . . . . . . . . 00590-04468-71 . . 7-25 Arm, Right . . . . . . . . . . . . . . . . . . . . . 00590-42151-71 . . 7-21 Armature and Fan Assembly . . . . . . . . . 00590-40620-71 . . 5-29 Armature and Fan Assembly . . . . . . . . . 00590-40640-71 . . 5-31 Armature and Fan Assembly . . . . . . . . . 00590-41804-71 . . 5-29

Part No.

Page

Armature . . . . . . . . . . . . . . . . . . . . . . 00590-42256-71 . . 4-13 Armature . . . . . . . . . . . . . . . . . . . . . . 00590-45446-71 . . 5-33 Armature . . . . . . . . . . . . . . . . . . . . . . 00590-45447-71 . . 5-33 Axle. . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03733-71 . . . 4-5 Axle. . . . . . . . . . . . . . . . . . . . . . . . . . 00590-05042-71 . . 7-37 Axle. . . . . . . . . . . . . . . . . . . . . . . . . . 00590-05042-71 . . 7-43 Axle. . . . . . . . . . . . . . . . . . . . . . . . . . 00590-05043-71 . . 7-41 Axle. . . . . . . . . . . . . . . . . . . . . . . . . . 00590-05045-71 . . 7-35 Axle. . . . . . . . . . . . . . . . . . . . . . . . . . 00590-05045-71 . . 7-39 Backrest, 36 in. Load (915 mm) With Sideshift. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03981-71 . . . 8-4 Backrest, 36 in. Load (915 mm) Without Sideshift. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-04066-71 . . . 8-4 Backrest, 36 in. Load (915 mm) Without Sideshift. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-46701-71 . . . 8-4 Backrest, 40 in. Load (1219 mm) Without Sideshift. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47838-71 . . . 8-4 Backrest, 44 in. Load (1118 mm) With Sideshift. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03980-71 . . . 8-4 Backrest, 44 in. Load (1118 mm) Without Sideshift. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-43607-71 . . . 8-4 Backrest, 44 in. Load (1118 mm) Without Sideshift. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-46700-71 . . . 8-4 Backrest, 48 in. Load (1219 mm) With Sideshift. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03982-71 . . . 8-4 Backrest, 48 in. Load (1219 mm) Without Sideshift. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-04067-71 . . . 8-4 Backrest, 48 in. Load (1219 mm) Without Sideshift. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-46702-71 . . . 8-4 Banana Jack . . . . . . . . . . . . . . . . . . . . 00590-03577-71 . . . 5-5 Band, Cover . . . . . . . . . . . . . . . . . . . 00590-45454-71 . . 5-33 Bar . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-04215-71 . . 5-27 Bar, Bus . . . . . . . . . . . . . . . . . . . . . . . 00590-04420-71 . . 5-13 Bar, Wear . . . . . . . . . . . . . . . . . . . . . 00590-04484-71 . . 7-25 Bar, Wear . . . . . . . . . . . . . . . . . . . . . 00590-04484-71 . . 7-29 Bearing (DE and CE) . . . . . . . . . . . . . . 00590-43925-71 . . 5-31 Bearing Assembly . . . . . . . . . . . . . . . . 00590-46086-71 . . 6-24 Bearing Set. . . . . . . . . . . . . . . . . . . . . 00590-03932-71 . . 7-21 Bearing Set. . . . . . . . . . . . . . . . . . . . . 00590-05071-71 . . 7-29 Bearing . . . . . . . . . . . . . . . . . . . . . . . 00590-03656-71 . . 6-41 Bearing . . . . . . . . . . . . . . . . . . . . . . . 00590-03656-71 . . 6-43 Bearing . . . . . . . . . . . . . . . . . . . . . . . 00590-03674-71 . . 2-18 Bearing . . . . . . . . . . . . . . . . . . . . . . . 00590-03674-71 . . 2-23 Bearing . . . . . . . . . . . . . . . . . . . . . . . 00590-03738-71 . . . 4-5 Bearing . . . . . . . . . . . . . . . . . . . . . . . 00590-03739-71 . . . 4-5 Bearing . . . . . . . . . . . . . . . . . . . . . . . 00590-03745-71 . . . 4-5 Bearing . . . . . . . . . . . . . . . . . . . . . . . 00590-03746-71 . . . 4-5 Bearing . . . . . . . . . . . . . . . . . . . . . . . 00590-03815-71 . . 7-22 Bearing . . . . . . . . . . . . . . . . . . . . . . . 00590-03816-71 . . 7-17 Bearing . . . . . . . . . . . . . . . . . . . . . . . 00590-03816-71 . . 7-18 Bearing . . . . . . . . . . . . . . . . . . . . . . . 00590-03816-71 . . . 7-5 Bearing . . . . . . . . . . . . . . . . . . . . . . . 00590-03816-71 . . . 7-9 Bearing . . . . . . . . . . . . . . . . . . . . . . . 00590-03829-71 . . 6-41 Bearing . . . . . . . . . . . . . . . . . . . . . . . 00590-03829-71 . . 6-43 Bearing . . . . . . . . . . . . . . . . . . . . . . . 00590-03840-71 . . 2-12 Bearing . . . . . . . . . . . . . . . . . . . . . . . 00590-03852-71 . . . 4-3 Bearing . . . . . . . . . . . . . . . . . . . . . . . 00590-04312-71 . . 5-33

A-1

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 Alphabetical Parts Index

Description

Part No.

Page

Description

Bearing . . . . . . . . . . . . . . . . . . . . . . . 00590-04463-71. . 7-25 Bearing . . . . . . . . . . . . . . . . . . . . . . . 00590-04463-71. . 7-29 Bearing . . . . . . . . . . . . . . . . . . . . . . . 00590-04465-71. . 7-25 Bearing . . . . . . . . . . . . . . . . . . . . . . . 00590-04480-71. . 6-35 Bearing . . . . . . . . . . . . . . . . . . . . . . . 00590-04982-71. . 6-41 Bearing . . . . . . . . . . . . . . . . . . . . . . . 00590-04982-71. . 6-43 Bearing . . . . . . . . . . . . . . . . . . . . . . . 00590-04989-71. . 6-37 Bearing . . . . . . . . . . . . . . . . . . . . . . . 00590-05002-71. . 7-29 Bearing . . . . . . . . . . . . . . . . . . . . . . . 00590-05124-71. . 7-21 Bearing . . . . . . . . . . . . . . . . . . . . . . . 00590-05124-71. . 7-25 Bearing . . . . . . . . . . . . . . . . . . . . . . . 00590-05124-71. . 7-30 Bearing . . . . . . . . . . . . . . . . . . . . . . . 00590-05128-71. . 7-35 Bearing . . . . . . . . . . . . . . . . . . . . . . . 00590-05128-71. . 7-39 Bearing . . . . . . . . . . . . . . . . . . . . . . . 00590-05129-71. . 7-37 Bearing . . . . . . . . . . . . . . . . . . . . . . . 00590-05129-71. . 7-41 Bearing . . . . . . . . . . . . . . . . . . . . . . . 00590-05129-71. . 7-43 Bearing . . . . . . . . . . . . . . . . . . . . . . . 00590-05129-71. . 7-44 Bearing . . . . . . . . . . . . . . . . . . . . . . . 00590-05141-71. . 7-30 Bearing . . . . . . . . . . . . . . . . . . . . . . . 00590-39834-71. . 5-29 Bearing . . . . . . . . . . . . . . . . . . . . . . . 00590-40216-71. . . 8-7 Bearing . . . . . . . . . . . . . . . . . . . . . . . 00590-40216-71. . . 8-9 Bearing . . . . . . . . . . . . . . . . . . . . . . . 00590-40556-71. . . 3-6 Bearing . . . . . . . . . . . . . . . . . . . . . . . 00590-43625-71. . 2-17 Bearing . . . . . . . . . . . . . . . . . . . . . . . 00590-43625-71. . 2-21 Bearing . . . . . . . . . . . . . . . . . . . . . . . 00590-43904-71. . 7-29 Bearing . . . . . . . . . . . . . . . . . . . . . . . 00590-45588-71. . 6-27 Bearing . . . . . . . . . . . . . . . . . . . . . . . 00590-47804-71. . 6-29 Bearing, Cylinder . . . . . . . . . . . . . . . . 00590-04421-71. . 6-39 Bearing, Flanged . . . . . . . . . . . . . . . . 00590-03679-71. . 2-21 Bearing, Flanged . . . . . . . . . . . . . . . . 00590-03998-71. . 4-11 Bearing, Flanged . . . . . . . . . . . . . . . . 00590-03998-71. . . 4-9 Bearing, Flanged . . . . . . . . . . . . . . . . 00590-41757-71. . . 3-3 Bearing, Roller . . . . . . . . . . . . . . . . . . 00590-05141-71. . 7-25 Bearing, Roller . . . . . . . . . . . . . . . . . . 00590-05146-71. . 7-10 Bearing, Roller . . . . . . . . . . . . . . . . . . 00590-05146-71. . 7-15 Bearing, Roller . . . . . . . . . . . . . . . . . . 00590-05147-71. . 7-13 Bearing, Roller . . . . . . . . . . . . . . . . . . 00590-05147-71. . . 7-6 Bearing, Sleeve. . . . . . . . . . . . . . . . . . 00590-43907-71. . 5-25 Bearing, Spherical . . . . . . . . . . . . . . . 00590-40060-71. . 6-33 Bearing, Thrust . . . . . . . . . . . . . . . . . . 00590-04466-71. . 7-25 Bearing, Thrust . . . . . . . . . . . . . . . . . . 00590-04466-71. . 7-29 Bearing, Thrust . . . . . . . . . . . . . . . . . . 00590-04490-71. . 2-17 Bearing, Thrust . . . . . . . . . . . . . . . . . . 00590-04490-71. . 2-21 Bezel, Light . . . . . . . . . . . . . . . . . . . . 00590-03881-71. . 5-19 Bezel, Switch . . . . . . . . . . . . . . . . . . . 00590-04317-71. . 5-23 Block . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03988-71. . 2-17 Block . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03988-71. . 2-21 Block, Bumper . . . . . . . . . . . . . . . . . . 00590-03972-71. . 7-30 Block, Sensor Mounting . . . . . . . . . . . . 00590-04304-71. . . 3-9 Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03689-71. . 7-25 Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-40142-71. . 6-73 Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-43644-71. . 2-11 Bolt, Button Head Flange . . . . . . . . . . . 00590-43862-71. . . 2-7 Bolt, J . . . . . . . . . . . . . . . . . . . . . . . . 00590-04238-71. . 2-15 Bolt, Shoulder . . . . . . . . . . . . . . . . . . . 00590-04024-71. . 7-37 Bolt, Shoulder . . . . . . . . . . . . . . . . . . . 00590-04024-71. . 7-43 Bolt, Shoulder . . . . . . . . . . . . . . . . . . . 00590-04024-71. . 7-44 Bolt, Shoulder . . . . . . . . . . . . . . . . . . . 00590-04025-71. . 7-35 Bolt, Shoulder . . . . . . . . . . . . . . . . . . . 00590-04025-71. . 7-39 Bolt, Shoulder . . . . . . . . . . . . . . . . . . . 00590-04025-71. . 7-41 Bolt, Shoulder . . . . . . . . . . . . . . . . . . . 00590-43865-71. . . 5-5

11/29/2007

Part No.

Page

Bolt, Stacking . . . . . . . . . . . . . . . . . . . 00590-40139-71 . 6-73 Box, Manual . . . . . . . . . . . . . . . . . . . 00590-03901-71 . . 2-9 Bracket . . . . . . . . . . . . . . . . . . . . . . . 00590-03991-71 . . 7-5 Bracket . . . . . . . . . . . . . . . . . . . . . . . 00590-04057-71 . 6-57 Bracket . . . . . . . . . . . . . . . . . . . . . . . 00590-04057-71 . 7-22 Bracket . . . . . . . . . . . . . . . . . . . . . . . 00590-04138-71 . 7-10 Bracket . . . . . . . . . . . . . . . . . . . . . . . 00590-04144-71 . 2-21 Bracket . . . . . . . . . . . . . . . . . . . . . . . 00590-04222-71 . 7-30 Bracket . . . . . . . . . . . . . . . . . . . . . . . 00590-04269-71 . 6-61 Bracket, Brake . . . . . . . . . . . . . . . . . . 00590-03990-71 . 4-11 Bracket, Brake . . . . . . . . . . . . . . . . . . 00590-03990-71 . . 4-9 Bracket, Caster . . . . . . . . . . . . . . . . . . 00590-39878-71 . 2-18 Bracket, Caster . . . . . . . . . . . . . . . . . . 00590-39878-71 . 2-23 Bracket, Control Weldment . . . . . . . . . 00590-43715-71 . . 2-5 Bracket, Hanger . . . . . . . . . . . . . . . . . 00590-04129-71 . 5-16 Bracket, Heater . . . . . . . . . . . . . . . . . 00590-39858-71 . 5-27 Bracket, Hose. . . . . . . . . . . . . . . . . . . 00590-40133-71 . 7-25 Bracket, Pot . . . . . . . . . . . . . . . . . . . . 00590-43626-71 . 5-25 Bracket, Pump Mounting . . . . . . . . . . . 00590-43863-71 . 6-17 Bracket, Pump Mounting . . . . . . . . . . . 00590-45607-71 . 6-17 Bracket, Resistor . . . . . . . . . . . . . . . . . 00590-39856-71 . 5-11 Bracket, Sensor . . . . . . . . . . . . . . . . . 00590-40243-71 . 8-17 Bracket, Sensor . . . . . . . . . . . . . . . . . 00590-40261-71 . . 5-5 Bracket, Sensor . . . . . . . . . . . . . . . . . 00590-46678-71 . 8-13 Bracket, Steering Weldment . . . . . . . . . 00590-40313-71 . . 3-3 Bracket, Thermostat . . . . . . . . . . . . . . . 00590-39868-71 . 5-11 Bracket, Thermostat . . . . . . . . . . . . . . . 00590-47799-71 . 5-11 Brake Assembly (24 Volt). . . . . . . . . . . 00590-42252-71 . 4-13 Brake Assembly (36 Volt). . . . . . . . . . . 00590-42253-71 . 4-13 Brake Assembly . . . . . . . . . . . . . . . . . 00590-03834-71 . 2-23 Brake Assembly . . . . . . . . . . . . . . . . . 00590-03834-71 . 4-14 Breather . . . . . . . . . . . . . . . . . . . . . . 00590-04209-71 . . 6-5 Breather . . . . . . . . . . . . . . . . . . . . . . 00590-43855-71 . . 3-6 Brush Kit . . . . . . . . . . . . . . . . . . . . . . 00590-39830-71 . 5-29 Brush Kit . . . . . . . . . . . . . . . . . . . . . . 00590-39830-71 . 5-31 Brush Kit . . . . . . . . . . . . . . . . . . . . . . 00590-41807-71 . 5-29 Brush Plate Assembly. . . . . . . . . . . . . . 00590-45450-71 . 5-33 Brush Set . . . . . . . . . . . . . . . . . . . . . . 00590-04310-71 . 5-33 Brush. . . . . . . . . . . . . . . . . . . . . . . . . 00590-04162-71 . . 3-5 Bulb, Flashing. . . . . . . . . . . . . . . . . . . 00590-05293-71 . 5-21 Bulkhead . . . . . . . . . . . . . . . . . . . . . . 00590-40183-71 . 6-55 Bumper . . . . . . . . . . . . . . . . . . . . . . . 00590-03812-71 . 4-11 Bumper . . . . . . . . . . . . . . . . . . . . . . . 00590-03812-71 . . 4-9 Bumper . . . . . . . . . . . . . . . . . . . . . . . 00590-05068-71 . 7-21 Bumper . . . . . . . . . . . . . . . . . . . . . . . 00590-05068-71 . 7-30 Bumper . . . . . . . . . . . . . . . . . . . . . . . 00590-05109-71 . 7-25 Bushing . . . . . . . . . . . . . . . . . . . . . . . 00590-03656-71 . 6-35 Bushing . . . . . . . . . . . . . . . . . . . . . . . 00590-03657-71 . 6-37 Bushing . . . . . . . . . . . . . . . . . . . . . . . 00590-03657-71 . 7-30 Bushing . . . . . . . . . . . . . . . . . . . . . . . 00590-03676-71 . . 6-5 Bushing . . . . . . . . . . . . . . . . . . . . . . . 00590-04353-71 . 2-17 Bushing . . . . . . . . . . . . . . . . . . . . . . . 00590-04353-71 . 2-21 Bushing . . . . . . . . . . . . . . . . . . . . . . . 00590-04463-71 . 7-21 Bushing . . . . . . . . . . . . . . . . . . . . . . . 00590-05133-71 . 6-35 Bushing . . . . . . . . . . . . . . . . . . . . . . . 00590-05136-71 . 7-21 Bushing . . . . . . . . . . . . . . . . . . . . . . . 00590-05137-71 . 7-17 Bushing . . . . . . . . . . . . . . . . . . . . . . . 00590-05137-71 . 7-21 Bushing . . . . . . . . . . . . . . . . . . . . . . . 00590-05138-71 . 6-39 Bushing . . . . . . . . . . . . . . . . . . . . . . . 00590-43853-71 . 7-21 Bushing, Flat . . . . . . . . . . . . . . . . . . . 00590-05194-71 . . 3-3 Button Actuator. . . . . . . . . . . . . . . . . . 00590-41983-71 . 5-25

A-2

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Alphabetical Parts Index

Description

Part No.

Page

Description

Button Auxiliary . . . . . . . . . . . . . . . . . . 00590-46367-71 . . 5-25 Button. . . . . . . . . . . . . . . . . . . . . . . . . 00590-46366-71 . . 5-25 Cable Assembly (10) . . . . . . . . . . . . . . 00590-47792-71 . . . 5-5 Cable Assembly (2-1) . . . . . . . . . . . . . . 00590-47795-71 . . . 5-5 Cable Assembly (3-2) . . . . . . . . . . . . . . 00590-47794-71 . . . 5-5 Cable Assembly (4) . . . . . . . . . . . . . . . 00590-47788-71 . . . 5-5 Cable Assembly (5) . . . . . . . . . . . . . . . 00590-47787-71 . . . 5-5 Cable Assembly (9-2) . . . . . . . . . . . . . . 00590-47793-71 . . . 5-5 Cable Assembly (B-) . . . . . . . . . . . . . . . 00590-47790-71 . . . 5-5 Cable Assembly (B+) . . . . . . . . . . . . . . 00590-47789-71 . . . 5-5 Cable Assembly (JB-) . . . . . . . . . . . . . . 00590-47791-71 . . . 5-5 Cable, 107/240 in. . . . . . . . . . . . . . . 00590-40227-71 . . . 8-7 Cable, 107/240 in. . . . . . . . . . . . . . . 00590-40234-71 . . . 8-9 Cable, 114/258 in. . . . . . . . . . . . . . . 00590-40228-71 . . . 8-7 Cable, 114/258 in. . . . . . . . . . . . . . . 00590-40235-71 . . . 8-9 Cable, 119/270 in. . . . . . . . . . . . . . . 00590-40229-71 . . . 8-7 Cable, 119/270 in. . . . . . . . . . . . . . . 00590-40236-71 . . . 8-9 Cable, 131/300 in. . . . . . . . . . . . . . . 00590-40237-71 . . . 8-9 Cable, 143/330 in. . . . . . . . . . . . . . . 00590-40238-71 . . . 8-9 Cable, 155/360 in. . . . . . . . . . . . . . . 00590-40239-71 . . . 8-9 Cable, 95/210 in. . . . . . . . . . . . . . . . 00590-40226-71 . . . 8-7 Cable, 95/210 in. . . . . . . . . . . . . . . . 00590-40233-71 . . . 8-9 Cable, Brake (Cold Storage) . . . . . . . . . 00590-04330-71 . . 4-11 Cable, Brake. . . . . . . . . . . . . . . . . . . . 00590-04147-71 . . 4-11 Cam. . . . . . . . . . . . . . . . . . . . . . . . . . 00590-43655-71 . . 4-14 Cap . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03909-71 . . 7-21 Cap . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-04467-71 . . 7-25 Cap . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-04467-71 . . 7-30 Cap . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39512-71 . . 7-33 Cap, Bearing . . . . . . . . . . . . . . . . . . . 00590-04207-71 . . 7-22 Cap, Bearing . . . . . . . . . . . . . . . . . . . 00590-43745-71 . . 7-25 Cap, Bearing . . . . . . . . . . . . . . . . . . . 00590-43745-71 . . 7-30 Cap, Brush . . . . . . . . . . . . . . . . . . . . . 00590-04156-71 . . . 3-5 Cap, Plug . . . . . . . . . . . . . . . . . . . . . . 00590-43771-71 . . . 4-3 Cap, Spinner . . . . . . . . . . . . . . . . . . . 00590-05206-71 . . . 3-3 Cap, Wheel . . . . . . . . . . . . . . . . . . . . 00590-04037-71 . . 2-18 Cap, Wheel . . . . . . . . . . . . . . . . . . . . 00590-04037-71 . . 2-23 Card Assembly, Display . . . . . . . . . . . . 00590-43873-71 . . . 5-6 Carriage Weldment, Fork . . . . . . . . . . . 00590-04385-71 . . 7-21 Carriage Weldment, Fork . . . . . . . . . . . 00590-40159-71 . . 7-17 Carriage Weldment, Fork . . . . . . . . . . . 00590-40176-71 . . 7-18 Carriage Weldment, Fork . . . . . . . . . . . 00590-47803-71 . . 7-29 Carriage Weldment, Reach. . . . . . . . . . 00590-04308-71 . . 7-29 Carriage Weldment, Rear. . . . . . . . . . . 00590-40155-71 . . 7-17 Carriage Weldment, Rear. . . . . . . . . . . 00590-40169-71 . . 7-18 Carriage Weldment, Tilt . . . . . . . . . . . . 00590-45547-71 . . 7-21 Carriage Weldment, Tilt . . . . . . . . . . . . 00590-47836-71 . . 7-29 Caster Assembly, Braking . . . . . . . . . . . 00590-43897-71 . . 2-21 Caster Assembly, Braking . . . . . . . . . . . 00590-43897-71 . . 2-23 Caster Assembly, Non-Braking . . . . . . . 00590-46964-71 . . 2-18 Caster Assembly, Non-Braking . . . . . . . 00590-46964-71 . . 2-17 Chain, Free Lift . . . . . . . . . . . . . . . . . . 00590-03751-71 . . . 7-5 Chain, Free Lift . . . . . . . . . . . . . . . . . . 00590-40123-71 . . . 7-5 Chain, Free Lift . . . . . . . . . . . . . . . . . . 00590-40124-71 . . . 7-5 Chain, Free Lift . . . . . . . . . . . . . . . . . . 00590-40125-71 . . . 7-5 Chain, Free Lift . . . . . . . . . . . . . . . . . . 00590-03751-71 . . . 7-9 Chain, Free Lift . . . . . . . . . . . . . . . . . . 00590-03753-71 . . . 7-9 Chain, Free Lift . . . . . . . . . . . . . . . . . . 00590-40124-71 . . . 7-9 Chain, Free Lift . . . . . . . . . . . . . . . . . . 00590-46641-71 . . . 7-9 Chain, Free Lift . . . . . . . . . . . . . . . . . . 00590-46642-71 . . . 7-9 Chain, Free Lift . . . . . . . . . . . . . . . . . . 00590-46643-71 . . . 7-9

Part No.

Page

Chain, Free Lift . . . . . . . . . . . . . . . . . . 00590-46644-71 . . . 7-9 Chain, Free Lift . . . . . . . . . . . . . . . . . . 00590-46645-71 . . . 7-9 Chain, Free Lift . . . . . . . . . . . . . . . . . . 00590-46646-71 . . . 7-9 Chain, Staging . . . . . . . . . . . . . . . . . . 00590-03753-71 . . . 7-9 Chain, Staging . . . . . . . . . . . . . . . . . . 00590-03754-71 . . . 7-9 Chain, Staging . . . . . . . . . . . . . . . . . . 00590-46646-71 . . . 7-9 Chain, Staging . . . . . . . . . . . . . . . . . . 00590-46648-71 . . . 7-9 Chain, Staging . . . . . . . . . . . . . . . . . . 00590-46650-71 . . . 7-9 Chain, Staging . . . . . . . . . . . . . . . . . . 00590-46651-71 . . . 7-9 Chain, Staging . . . . . . . . . . . . . . . . . . 00590-46652-71 . . . 7-9 Chain, Staging . . . . . . . . . . . . . . . . . . 00590-46653-71 . . . 7-9 Chain, Staging . . . . . . . . . . . . . . . . . . 00590-46654-71 . . . 7-9 Chain, Staging Lift . . . . . . . . . . . . . . . 00590-03752-71 . . . 7-5 Chain, Staging Lift . . . . . . . . . . . . . . . 00590-03753-71 . . . 7-5 Chain, Staging Lift . . . . . . . . . . . . . . . 00590-03754-71 . . . 7-5 Chain, Staging Lift . . . . . . . . . . . . . . . 00590-03755-71 . . . 7-5 Circuit Card . . . . . . . . . . . . . . . . . . . . 00590-40338-71 . . 5-25 Clamp . . . . . . . . . . . . . . . . . . . . . . . . 00590-04055-71 . . 6-71 Clamp . . . . . . . . . . . . . . . . . . . . . . . . 00590-04055-71 . . 7-26 Clamp . . . . . . . . . . . . . . . . . . . . . . . . 00590-04062-71 . . 7-26 Clamp . . . . . . . . . . . . . . . . . . . . . . . . 00590-40132-71 . . 7-25 Clamp . . . . . . . . . . . . . . . . . . . . . . . . 00590-40138-71 . . 6-73 Clamp . . . . . . . . . . . . . . . . . . . . . . . . 00590-40148-71 . . 6-73 Clamp . . . . . . . . . . . . . . . . . . . . . . . . 00590-40187-71 . . 6-57 Clamp . . . . . . . . . . . . . . . . . . . . . . . . 00590-40187-71 . . 6-69 Clamp . . . . . . . . . . . . . . . . . . . . . . . . 00590-40187-71 . . 6-76 Clamp . . . . . . . . . . . . . . . . . . . . . . . . 00590-40188-71 . . 6-69 Clamp . . . . . . . . . . . . . . . . . . . . . . . . 00590-40200-71 . . 6-81 Clamp . . . . . . . . . . . . . . . . . . . . . . . . 00590-41504-71 . . 2-15 Clamp . . . . . . . . . . . . . . . . . . . . . . . . 00590-43633-71 . . 6-77 Clamp . . . . . . . . . . . . . . . . . . . . . . . . 00590-43633-71 . . 7-21 Clamp, Bracket . . . . . . . . . . . . . . . . . . 00590-04428-71 . . 7-26 Clamp, Bracket . . . . . . . . . . . . . . . . . . 00590-04429-71 . . 7-26 Clamp, Hose. . . . . . . . . . . . . . . . . . . . 00590-03758-71 . . . 6-3 Clamp, Hose. . . . . . . . . . . . . . . . . . . . 00590-03758-71 . . . 6-5 Clamp, Hose. . . . . . . . . . . . . . . . . . . . 00590-43709-71 . . . 8-3 Clamp, Open . . . . . . . . . . . . . . . . . . . 00590-40200-71 . . 6-79 Clamp, Poly . . . . . . . . . . . . . . . . . . . . 00590-04055-71 . . 6-53 Clamp, Poly . . . . . . . . . . . . . . . . . . . . 00590-04055-71 . . 7-21 Clevis. . . . . . . . . . . . . . . . . . . . . . . . . 00590-04482-71 . . 6-41 Clevis. . . . . . . . . . . . . . . . . . . . . . . . . 00590-04482-71 . . 6-43 Clip . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-43658-71 . . 4-14 Clip, Paper . . . . . . . . . . . . . . . . . . . . . 00590-05188-71 . . . 2-5 Clip, Wire . . . . . . . . . . . . . . . . . . . . . 00590-05117-71 . . 5-22 Coil (24 Volt) . . . . . . . . . . . . . . . . . . . 00590-42254-71 . . 4-13 Coil (36 Volt) . . . . . . . . . . . . . . . . . . . 00590-42255-71 . . 4-13 Coil (Tilt and Sideshift) . . . . . . . . . . . . . 00590-05179-71 . . 6-14 Coil . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-05179-71 . . 6-13 Coil . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-05182-71 . . 6-11 Coil . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-05182-71 . . 6-13 Coil . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-05182-71 . . 6-14 Coil . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-43833-71 . . . 6-9 Column, Inner . . . . . . . . . . . . . . . . . . . 00590-47817-71 . . . 7-5 Column, Inner . . . . . . . . . . . . . . . . . . . 00590-47818-71 . . . 7-5 Column, Inner . . . . . . . . . . . . . . . . . . . 00590-47820-71 . . . 7-5 Column, Inner . . . . . . . . . . . . . . . . . . . 00590-47826-71 . . . 7-5 Column, Inner, Consult Factory . . . . . . . 00590-43761-71 . . . 7-9 Column, Inner, Consult Factory . . . . . . . 00590-43762-71 . . . 7-9 Column, Inner, Consult Factory . . . . . . . 00590-43763-71 . . . 7-9 Column, Inner, Consult Factory . . . . . . . 00590-43764-71 . . . 7-9 Column, Inner, Consult Factory . . . . . . . 00590-43765-71 . . . 7-9

A-3

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 Alphabetical Parts Index

Description

Part No.

Page

Description

Column, Inner, Consult Factory . . . . . . . 00590-43766-71. . . 7-9 Column, Inner, Consult Factory . . . . . . . 00590-43767-71. . . 7-9 Column, Inner, Consult Factory . . . . . . . 00590-43768-71. . . 7-9 Column, Inner, Consult Factory . . . . . . . 00590-43769-71. . . 7-9 Column, Intermediate. . . . . . . . . . . . . . 00590-47813-71. . . 7-5 Column, Intermediate. . . . . . . . . . . . . . 00590-47814-71. . . 7-5 Column, Intermediate. . . . . . . . . . . . . . 00590-47815-71. . . 7-5 Column, Intermediate. . . . . . . . . . . . . . 00590-47816-71. . . 7-5 Column, Intermediate, Consult Factory . . 00590-43761-71. . 7-10 Column, Intermediate, Consult Factory . . 00590-43762-71. . 7-10 Column, Intermediate, Consult Factory . . 00590-43763-71. . 7-10 Column, Intermediate, Consult Factory . . 00590-43764-71. . 7-10 Column, Intermediate, Consult Factory . . 00590-43765-71. . 7-10 Column, Intermediate, Consult Factory . . 00590-43766-71. . 7-10 Column, Intermediate, Consult Factory . . 00590-43767-71. . 7-10 Column, Intermediate, Consult Factory . . 00590-43768-71. . 7-10 Column, Intermediate, Consult Factory . . 00590-43769-71. . 7-10 Column, Outer . . . . . . . . . . . . . . . . . . 00590-47812-71. . . 7-5 Column, Outer . . . . . . . . . . . . . . . . . . 00590-47821-71. . . 7-5 Column, Outer . . . . . . . . . . . . . . . . . . 00590-47832-71. . . 7-6 Column, Outer . . . . . . . . . . . . . . . . . . 00590-47833-71. . . 7-5 Column, Outer, Consult Factory . . . . . . 00590-04365-71. . 7-10 Column, Outer, Consult Factory . . . . . . 00590-04366-71. . 7-10 Column, Outer, Consult Factory . . . . . . 00590-04367-71. . 7-10 Column, Outer, Consult Factory . . . . . . 00590-04368-71. . 7-10 Column, Outer, Consult Factory . . . . . . 00590-04369-71. . 7-10 Column, Outer, Consult Factory . . . . . . 00590-04370-71. . 7-10 Column, Outer, Consult Factory . . . . . . 00590-04371-71. . 7-10 Column, Outer, Consult Factory . . . . . . 00590-04372-71. . 7-10 Column, Outer, Consult Factory . . . . . . 00590-04373-71. . 7-10 Conduit . . . . . . . . . . . . . . . . . . . . . . . 00590-05164-71. . 5-22 Cone, Bearing . . . . . . . . . . . . . . . . . . 00590-05003-71. . 7-29 Connector, Battery (Grey) . . . . . . . . . . 00590-05125-71. . . 5-5 Connector, Battery (Red) . . . . . . . . . . . 00590-05126-71. . . 5-5 Connector, Electrical Housing . . . . . . . . 00590-43615-71. . 5-25 Console (Gray) . . . . . . . . . . . . . . . . . . 00590-43880-71. . . 2-5 Console Housing (Only) . . . . . . . . . . . . 00590-47570-71. . 5-16 Contact Block . . . . . . . . . . . . . . . . . . . 00590-05219-71. . . 5-6 Contact, Pin . . . . . . . . . . . . . . . . . . . . 00590-43616-71. . 5-25 Contactor (24 Volt) . . . . . . . . . . . . . . . 00590-39946-71. . 5-13 Contactor (24 Volt) . . . . . . . . . . . . . . . 00590-39946-71. . 5-14 Contactor (36 Volt) . . . . . . . . . . . . . . . 00590-04305-71. . 5-13 Contactor (36 Volt) . . . . . . . . . . . . . . . 00590-04305-71. . 5-14 Control Assembly, Interface . . . . . . . . . 00590-47085-71. . . 5-5 Controller, 400 Amp, Traction (36 Volt). 00590-46969-71. . 5-13 Controller, 500 Amp, Traction . . . . . . . 00590-46088-71. . 5-13 Controller, 600 Amp, Lift . . . . . . . . . . . 00590-45709-71. . 5-13 Controller, 750 Amp, Lift. . . . . . . . . . . 00590-46655-71. . 5-13 Controller, Steer (24 Volt) . . . . . . . . . . 00590-39590-71. . . 5-5 Controller, Steer (36 Volt) . . . . . . . . . . 00590-39591-71. . . 5-5 Coupler, Flex . . . . . . . . . . . . . . . . . . . 00590-05198-71. . . 3-3 Coupling . . . . . . . . . . . . . . . . . . . . . . 00590-46397-71. . 6-17 Cover . . . . . . . . . . . . . . . . . . . . . . . . 00590-04062-71. . 6-53 Cover . . . . . . . . . . . . . . . . . . . . . . . . 00590-04062-71. . 6-71 Cover . . . . . . . . . . . . . . . . . . . . . . . . 00590-04303-71. . 7-30 Cover . . . . . . . . . . . . . . . . . . . . . . . . 00590-40141-71. . 6-73 Cover . . . . . . . . . . . . . . . . . . . . . . . . 00590-40189-71. . 6-69 Cover . . . . . . . . . . . . . . . . . . . . . . . . 00590-40212-71. . . 8-7 Cover . . . . . . . . . . . . . . . . . . . . . . . . 00590-40212-71. . . 8-9 Cover . . . . . . . . . . . . . . . . . . . . . . . . 00590-43830-71. . . 4-5 Cover, Bridge . . . . . . . . . . . . . . . . . . . 00590-40045-71. . 5-14

11/29/2007

Part No.

Page

Cover, Fan. . . . . . . . . . . . . . . . . . . . . 00590-43697-71 . 5-11 Cover, Valve . . . . . . . . . . . . . . . . . . . 00590-04159-71 . 7-21 Cowl, Fan Package. . . . . . . . . . . . . . . 00590-45452-71 . 5-33 Cup, Bearing . . . . . . . . . . . . . . . . . . . 00590-05004-71 . 7-29 Cushion . . . . . . . . . . . . . . . . . . . . . . . 00590-40254-71 . 8-17 Cushion . . . . . . . . . . . . . . . . . . . . . . . 00590-43727-71 . . 2-7 Cushion, Hip . . . . . . . . . . . . . . . . . . . 00590-43726-71 . . 2-7 Cushions and Pads . . . . . . . . . . . . . . . 00590-43611-71 . . 2-7 Cylinder Assembly (107/240 Standard) 00590-45564-71 . 6-27 Cylinder Assembly (107/240) . . . . . . . 00590-45504-71 . 6-27 Cylinder Assembly (119/270 Standard) 00590-45563-71 . 6-27 Cylinder Assembly (119/270) . . . . . . . 00590-45550-71 . 6-27 Cylinder Assembly (89/192 Standard) . 00590-45566-71 . 6-27 Cylinder Assembly (89/192) . . . . . . . . 00590-45534-71 . 6-27 Cylinder Assembly (95/210 Standard) . 00590-45565-71 . 6-27 Cylinder Assembly (95/210) . . . . . . . . 00590-45568-71 . 6-27 Cylinder Assembly (Mast Height, 107/240). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45541-71 . 6-29 Cylinder Assembly (Mast Height, 107/240). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45584-71 . 6-29 Cylinder Assembly (Mast Height, 114/258). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45540-71 . 6-29 Cylinder Assembly (Mast Height, 114/258). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45583-71 . 6-29 Cylinder Assembly (Mast Height, 119/270). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45539-71 . 6-29 Cylinder Assembly (Mast Height, 119/270). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45582-71 . 6-29 Cylinder Assembly (Mast Height, 131/300). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45538-71 . 6-29 Cylinder Assembly (Mast Height, 131/300). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45581-71 . 6-29 Cylinder Assembly (Mast Height, 143/330). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45537-71 . 6-29 Cylinder Assembly (Mast Height, 143/330). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45580-71 . 6-29 Cylinder Assembly (Mast Height, 155/360). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45528-71 . 6-29 Cylinder Assembly (Mast Height, 155/360). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45559-71 . 6-29 Cylinder Assembly (Mast Height, 167/390). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45535-71 . 6-29 Cylinder Assembly (Mast Height, 167/390). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45587-71 . 6-29 Cylinder Assembly (Mast Height, 172/402). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45543-71 . 6-29 Cylinder Assembly (Mast Height, 172/402). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45562-71 . 6-29 Cylinder Assembly (Mast Height, 95/210). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45542-71 . 6-29 Cylinder Assembly (Mast Height, 95/210). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45570-71 . 6-29 Cylinder Assembly Reach (Left-Hand) . . 00590-05031-71 . 6-37 Cylinder Assembly Reach (Left-Hand) . . 00590-05032-71 . 6-37 Cylinder Assembly Reach (Right-Hand) . 00590-05029-71 . 6-37 Cylinder Assembly Reach (Right-Hand) . 00590-05030-71 . 6-37 Cylinder Assembly, 1 Port (Mast Height 107/240). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-04094-71 . 6-23 Cylinder Assembly, 1 Port (Mast Height 107/240). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45488-71 . 6-23

A-4

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Alphabetical Parts Index

Description

Part No.

Page

Description

Cylinder Assembly, 1 Port (Mast Height 107/240). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45514-71 . . 6-19 Cylinder Assembly, 1 Port (Mast Height 107/240). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45522-71 . . 6-19 Cylinder Assembly, 1 Port (Mast Height 114/258). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-04096-71 . . 6-23 Cylinder Assembly, 1 Port (Mast Height 114/258). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45494-71 . . 6-23 Cylinder Assembly, 1 Port (Mast Height 119/270). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-04098-71 . . 6-23 Cylinder Assembly, 1 Port (Mast Height 119/270). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45493-71 . . 6-23 Cylinder Assembly, 1 Port (Mast Height 119/270). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45513-71 . . 6-19 Cylinder Assembly, 1 Port (Mast Height 119/270). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45521-71 . . 6-19 Cylinder Assembly, 1 Port (Mast Height 131/300). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-05230-71 . . 6-23 Cylinder Assembly, 1 Port (Mast Height 131/300). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45492-71 . . 6-23 Cylinder Assembly, 1 Port (Mast Height 143/330). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-05232-71 . . 6-23 Cylinder Assembly, 1 Port (Mast Height 143/330). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45486-71 . . 6-23 Cylinder Assembly, 1 Port (Mast Height 155/360). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-05234-71 . . 6-23 Cylinder Assembly, 1 Port (Mast Height 155/360). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45491-71 . . 6-23 Cylinder Assembly, 1 Port (Mast Height 167/390). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-05236-71 . . 6-23 Cylinder Assembly, 1 Port (Mast Height 167/390). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45473-71 . . 6-23 Cylinder Assembly, 1 Port (Mast Height 172/402). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-05238-71 . . 6-23 Cylinder Assembly, 1 Port (Mast Height 172/402). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45489-71 . . 6-23 Cylinder Assembly, 1 Port (Mast Height 89/192). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45516-71 . . 6-19 Cylinder Assembly, 1 Port (Mast Height 95/210). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-04092-71 . . 6-23 Cylinder Assembly, 1 Port (Mast Height 95/210). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45470-71 . . 6-23 Cylinder Assembly, 1 Port (Mast Height 95/210). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45515-71 . . 6-19 Cylinder Assembly, 1 Port (Mast Height 95/210). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45523-71 . . 6-19 Cylinder Assembly, 2 Port (Mast Height 107/240). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-04093-71 . . 6-23 Cylinder Assembly, 2 Port (Mast Height 107/240). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45478-71 . . 6-19 Cylinder Assembly, 2 Port (Mast Height 107/240). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45487-71 . . 6-23 Cylinder Assembly, 2 Port (Mast Height 107/240). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45527-71 . . 6-19 Cylinder Assembly, 2 Port (Mast Height 114/258). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-04095-71 . . 6-23 Cylinder Assembly, 2 Port (Mast Height 114/258). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45495-71 . . 6-23 Cylinder Assembly, 2 Port (Mast Height 119/270). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-04097-71 . . 6-23

Part No.

Page

Cylinder Assembly, 2 Port (Mast Height 119/270). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45477-71 . . 6-19 Cylinder Assembly, 2 Port (Mast Height 119/270). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45490-71 . . 6-23 Cylinder Assembly, 2 Port (Mast Height 119/270). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45517-71 . . 6-19 Cylinder Assembly, 2 Port (Mast Height 131/300). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-04099-71 . . 6-23 Cylinder Assembly, 2 Port (Mast Height 131/300). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45481-71 . . 6-23 Cylinder Assembly, 2 Port (Mast Height 143/330). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-05231-71 . . 6-23 Cylinder Assembly, 2 Port (Mast Height 143/330). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45482-71 . . 6-23 Cylinder Assembly, 2 Port (Mast Height 155/360). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-05233-71 . . 6-23 Cylinder Assembly, 2 Port (Mast Height 155/360). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45483-71 . . 6-23 Cylinder Assembly, 2 Port (Mast Height 167/390). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-05235-71 . . 6-23 Cylinder Assembly, 2 Port (Mast Height 167/390). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45484-71 . . 6-23 Cylinder Assembly, 2 Port (Mast Height 172/402). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-05237-71 . . 6-23 Cylinder Assembly, 2 Port (Mast Height 172/402). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45469-71 . . 6-23 Cylinder Assembly, 2 Port (Mast Height 89/192). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45512-71 . . 6-19 Cylinder Assembly, 2 Port (Mast Height 89/192). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45520-71 . . 6-19 Cylinder Assembly, 2 Port (Mast Height 95/210). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-04091-71 . . 6-23 Cylinder Assembly, 2 Port (Mast Height 95/210). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45480-71 . . 6-23 Cylinder Assembly, 2 Port (Mast Height 95/210). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45485-71 . . 6-19 Cylinder Assembly, 2 Port (Mast Height 95/210). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45519-71 . . 6-19 Cylinder Assembly, Left-Hand . . . . . . . . 00590-40061-71 . . 7-25 Cylinder Assembly, Reach (Left-Hand) . . 00590-04392-71 . . 6-35 Cylinder Assembly, Reach (Left-Hand) . . 00590-40601-71 . . 6-33 Cylinder Assembly, Reach (Right-Hand) . 00590-40061-71 . . 6-35 Cylinder Assembly, Reach (Right-Hand) . 00590-40600-71 . . 6-33 Cylinder Assembly, Right-Hand . . . . . . . 00590-04392-71 . . 7-25 Cylinder Housing (107/240) . . . . . . . . 00590-40107-71 . . 6-27 Cylinder Housing (119/270) . . . . . . . . 00590-40108-71 . . 6-27 Cylinder Housing (89/192) . . . . . . . . . 00590-40105-71 . . 6-27 Cylinder Housing (95/210) . . . . . . . . . 00590-40106-71 . . 6-27 Cylinder Housing (Mast Height, 107/240) .................. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-40095-71 . . 6-29 Cylinder Housing (Mast Height, 114/258) .................. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-40096-71 . . 6-29 Cylinder Housing (Mast Height, 119/270) .................. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-40097-71 . . 6-29 Cylinder Housing (Mast Height, 131/300) .................. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-40098-71 . . 6-29 Cylinder Housing (Mast Height, 143/330) .................. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-40099-71 . . 6-29 Cylinder Housing (Mast Height, 155/360) .................. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-40100-71 . . 6-29

A-5

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 Alphabetical Parts Index

Description

Part No.

Page

Description

Cylinder Housing (Mast Height, 167/390). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-40101-71. . 6-29 Cylinder Housing (Mast Height, 172/402). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-40102-71. . 6-29 Cylinder Housing (Mast Height, 95/210). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-40094-71. . 6-29 Cylinder, 4 in. (101.6 mm) Center Stroke. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39520-71. . 7-33 Cylinder, 4 in. (101.6 mm) Center Stroke. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39523-71. . 7-33 Cylinder, 6 in. (152.4 mm) Center Stroke. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39521-71. . 7-33 Cylinder, 6 in. (152.4 mm) Center Stroke. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39524-71. . 7-33 Cylinder, 8 in. (203.2 mm) Center Stroke. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39522-71. . 7-33 Cylinder, 8 in. (203.2 mm) Center Stroke. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39525-71. . 7-33 DBV Kit . . . . . . . . . . . . . . . . . . . . . . . 00590-39563-71. . . 6-9 Decal, 250 Amp . . . . . . . . . . . . . . . . . 00590-03867-71. . 5-13 Decal, 355 Amp . . . . . . . . . . . . . . . . . 00590-05289-71. . 5-13 Decal, 425 Amp . . . . . . . . . . . . . . . . . 00590-05290-71. . 5-13 Decal, 500 Amp . . . . . . . . . . . . . . . . . 00590-03868-71. . 5-13 Decal, Control Handle, 180 Steer . . . . . 00590-47827-71. . . 2-9 Decal, Control Handle, 360 Steer . . . . . 00590-47830-71. . . 2-9 Decal, Controller. . . . . . . . . . . . . . . . . 00590-39682-71. . 5-13 Decal, ESD. . . . . . . . . . . . . . . . . . . . . 00590-03508-71. . . 2-9 Decal, Fuse . . . . . . . . . . . . . . . . . . . . 00590-40019-71. . . 2-9 Decal, Identification. . . . . . . . . . . . . . . 00590-04448-71. . . 2-9 Decal, Label . . . . . . . . . . . . . . . . . . . . 00590-41928-71. . 5-25 Decal, No Riding . . . . . . . . . . . . . . . . 00590-04444-71. . . 2-9 Decal, Overhead Guard . . . . . . . . . . . 00590-03505-71. . . 2-9 Decal, Sideshift, Tilt . . . . . . . . . . . . . . . 00590-43888-71. . . 2-9 Decal, SPL Oil . . . . . . . . . . . . . . . . . . 00590-43908-71. . 5-11 Decal, Toyota . . . . . . . . . . . . . . . . . . 00590-04496-71. . . 2-9 Decal, Toyota Outline . . . . . . . . . . . . . 00590-03014-71. . . 2-9 Decal, Toyota, World . . . . . . . . . . . . . 00590-43881-71. . . 2-9 Decal, Warning . . . . . . . . . . . . . . . . . 00590-05284-71. . . 2-9 Decal, Warning . . . . . . . . . . . . . . . . . 00590-45585-71. . . 2-9 Decal, Warning, Battery . . . . . . . . . . . 00590-04494-71. . . 2-9 Decal, Warning, Hands . . . . . . . . . . . 00590-04436-71. . . 2-9 Door . . . . . . . . . . . . . . . . . . . . . . . . . 00590-43718-71. . . 2-5 Drive Brake Assembly . . . . . . . . . . . . . 00590-43892-71. . 4-13 Drive Motor (24/36 Volt) . . . . . . . . . . 00590-04445-71. . 5-29 Drive Motor (24Volt) . . . . . . . . . . . . . . 00590-40907-71. . 5-29 Drive Motor (36 Volt). . . . . . . . . . . . . . 00590-04446-71. . 5-29 Drive Pin . . . . . . . . . . . . . . . . . . . . . . 00590-47782-71. . . 6-9 Drive Wheel Assembly (Black Poly) . . . . 00590-43694-71. . . 4-6 Drive Wheel Assembly (Rubber) . . . . . . 00590-43692-71. . . 4-6 Drive Wheel Assembly (Vulkollan) . . . . . 00590-43693-71. . . 4-6 Duct Assembly . . . . . . . . . . . . . . . . . . 00590-47828-71. . 8-11 Duct Assembly . . . . . . . . . . . . . . . . . . 00590-47829-71. . 8-11 Elbow . . . . . . . . . . . . . . . . . . . . . . . . 00590-04285-71. . 6-63 Elbow . . . . . . . . . . . . . . . . . . . . . . . . 00590-04285-71. . 6-64 Elbow . . . . . . . . . . . . . . . . . . . . . . . . 00590-04285-71. . 6-67 Elbow . . . . . . . . . . . . . . . . . . . . . . . . 00590-04286-71. . 6-81 Elbow . . . . . . . . . . . . . . . . . . . . . . . . 00590-04287-71. . 6-61 Elbow . . . . . . . . . . . . . . . . . . . . . . . . 00590-04287-71. . 6-75 Elbow . . . . . . . . . . . . . . . . . . . . . . . . 00590-41546-71. . 6-75 Elbow . . . . . . . . . . . . . . . . . . . . . . . . 00590-41740-71. . 6-69 Elbow . . . . . . . . . . . . . . . . . . . . . . . . 00590-41740-71. . 6-77

11/29/2007

Part No.

Page

Elbow . . . . . . . . . . . . . . . . . . . . . . . . 00590-41740-71 . 6-81 Elbow, 90 Degree . . . . . . . . . . . . . . . 00590-05110-71 . . 6-5 Elbow, 90 Degree . . . . . . . . . . . . . . . 00590-05111-71 . 6-62 Elbow, 90 Degree . . . . . . . . . . . . . . . 00590-43913-71 . . 6-3 Elbow, 90 Degree . . . . . . . . . . . . . . . 00590-43914-71 . . 6-3 Elbow, Bulkhead. . . . . . . . . . . . . . . . . 00590-41546-71 . 6-81 Element, Filter. . . . . . . . . . . . . . . . . . . 00590-46406-71 . . 6-5 Encoder. . . . . . . . . . . . . . . . . . . . . . . 00590-43849-71 . . 8-7 Encoder. . . . . . . . . . . . . . . . . . . . . . . 00590-43849-71 . . 8-9 End head Assembly, Commutator . . . . . 00590-40622-71 . 5-29 End head Assembly, Commutator . . . . . 00590-40638-71 . 5-31 End head Assembly, Commutator . . . . . 00590-41806-71 . 5-29 End Head Assembly, Commutator. . . . . 00590-45451-71 . 5-33 End head Assembly, Drive . . . . . . . . . . 00590-40616-71 . 5-29 End head Assembly, Drive . . . . . . . . . . 00590-40619-71 . 5-29 End head Assembly, Drive . . . . . . . . . . 00590-40639-71 . 5-31 End head Assembly, Drive . . . . . . . . . . 00590-41803-71 . 5-29 End Head Assembly, Drive. . . . . . . . . . 00590-45444-71 . 5-33 Extinguisher, Fire . . . . . . . . . . . . . . . . 00590-47585-71 . . 8-3 Fan Assembly . . . . . . . . . . . . . . . . . . . 00590-47164-71 . 8-11 Fan Assembly . . . . . . . . . . . . . . . . . . . 00590-47175-71 . 8-11 Fan . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-04715-71 . 5-29 Fan . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-40617-71 . 5-29 Fan . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-40617-71 . 5-31 Fan . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45445-71 . 5-33 Fan, Muffin (24 Volt) . . . . . . . . . . . . . . 00590-05055-71 . 5-19 Fan, Muffin (24 Volt) . . . . . . . . . . . . . . 00590-05055-71 . . 5-5 Fan, Muffin (36 Volt) . . . . . . . . . . . . . . 00590-05054-71 . 5-19 Fan, Muffin (36 Volt) . . . . . . . . . . . . . . 00590-05054-71 . . 5-5 Field Coil Assembly. . . . . . . . . . . . . . . 00590-45448-71 . 5-33 Field Coil Assembly. . . . . . . . . . . . . . . 00590-45449-71 . 5-33 Field Coil Kit . . . . . . . . . . . . . . . . . . . 00590-40612-71 . 5-29 Field Coil Kit . . . . . . . . . . . . . . . . . . . 00590-40621-71 . 5-29 Field Coil Kit . . . . . . . . . . . . . . . . . . . 00590-40641-71 . 5-31 Filter Assembly . . . . . . . . . . . . . . . . . . 00590-46405-71 . . 6-5 Finishing Instructions . . . . . . . . . . . . . . 00590-43871-71 . . 2-9 Firmware . . . . . . . . . . . . . . . . . . . . . . 00590-46983-71 . . 5-6 Fitting . . . . . . . . . . . . . . . . . . . . . . . . 00590-05039-71 . 6-75 Fitting . . . . . . . . . . . . . . . . . . . . . . . . 00590-41740-71 . 6-73 Fitting, 90 Degree Bulkhead. . . . . . . . . 00590-41095-71 . 6-45 Fitting, 90 Degree Bulkhead. . . . . . . . . 00590-41095-71 . 6-47 Fitting, Adapter . . . . . . . . . . . . . . . . . 00590-05112-71 . 6-71 Fitting, Adapter . . . . . . . . . . . . . . . . . 00590-05113-71 . 6-57 Fitting, Adapter . . . . . . . . . . . . . . . . . 00590-05113-71 . 6-62 Fitting, Adapter . . . . . . . . . . . . . . . . . 00590-05113-71 . 6-71 Fitting, Adaptor . . . . . . . . . . . . . . . . . 00590-05112-71 . 6-57 Fitting, Beaded Elbow . . . . . . . . . . . . . 00590-05116-71 . 6-17 Fitting, Bulkhead 90 Degree. . . . . . . . . 00590-43915-71 . . 6-3 Fitting, Bulkhead 90 Degree. . . . . . . . . 00590-43916-71 . . 6-3 Fitting, Bulkhead, Elbow . . . . . . . . . . . 00590-41546-71 . 6-79 Fitting, Diagnostic . . . . . . . . . . . . . . . . 00590-05076-71 . . 6-3 Fitting, Diagnostic . . . . . . . . . . . . . . . . 00590-46905-71 . 8-10 Fitting, Elbow . . . . . . . . . . . . . . . . . . . 00590-41740-71 . 6-79 Fitting, Grease . . . . . . . . . . . . . . . . . . 00590-03672-71 . 2-18 Fitting, Grease . . . . . . . . . . . . . . . . . . 00590-03672-71 . 2-23 Fitting, Grease . . . . . . . . . . . . . . . . . . 00590-03672-71 . 7-35 Fitting, Grease . . . . . . . . . . . . . . . . . . 00590-03672-71 . 7-37 Fitting, Grease . . . . . . . . . . . . . . . . . . 00590-03672-71 . 7-39 Fitting, Grease . . . . . . . . . . . . . . . . . . 00590-03672-71 . 7-41 Fitting, Grease . . . . . . . . . . . . . . . . . . 00590-03672-71 . 7-43 Fitting, Grease . . . . . . . . . . . . . . . . . . 00590-03672-71 . 7-44

A-6

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Alphabetical Parts Index

Description

Part No.

Page

Description

Fitting, Grease. . . . . . . . . . . . . . . . . . . 00590-03673-71 . . 2-17 Fitting, Grease. . . . . . . . . . . . . . . . . . . 00590-03673-71 . . 2-21 Fitting, Grease. . . . . . . . . . . . . . . . . . . 00590-03673-71 . . 6-33 Fitting, Grease. . . . . . . . . . . . . . . . . . . 00590-03673-71 . . 7-10 Fitting, Grease. . . . . . . . . . . . . . . . . . . 00590-03673-71 . . 7-13 Fitting, Grease. . . . . . . . . . . . . . . . . . . 00590-03673-71 . . 7-15 Fitting, Grease. . . . . . . . . . . . . . . . . . . 00590-03673-71 . . 7-17 Fitting, Grease. . . . . . . . . . . . . . . . . . . 00590-03673-71 . . 7-21 Fitting, Grease. . . . . . . . . . . . . . . . . . . 00590-03673-71 . . 7-25 Fitting, Grease. . . . . . . . . . . . . . . . . . . 00590-03673-71 . . 7-29 Fitting, Grease. . . . . . . . . . . . . . . . . . . 00590-03673-71 . . . 7-6 Fitting, Grease. . . . . . . . . . . . . . . . . . . 00590-40175-71 . . 7-18 Fitting, Grease. . . . . . . . . . . . . . . . . . . 00590-45507-71 . . 7-33 Fitting, Long Straight . . . . . . . . . . . . . . 00590-04281-71 . . 6-64 Fitting, Straight . . . . . . . . . . . . . . . . . . 00590-04283-71 . . 6-63 Fitting, Tee . . . . . . . . . . . . . . . . . . . . . 00590-04485-71 . . 6-73 Fitting, Tee . . . . . . . . . . . . . . . . . . . . . 00590-05060-71 . . 6-73 Fitting, Terminal . . . . . . . . . . . . . . . . . . 00590-05227-71 . . . 8-5 Fittings . . . . . . . . . . . . . . . . . . . . . . . . 00590-05039-71 . . 6-73 Flange . . . . . . . . . . . . . . . . . . . . . . . . 00590-03717-71 . . 6-17 Flange . . . . . . . . . . . . . . . . . . . . . . . . 00590-03718-71 . . 6-17 Flash Tube (Strobe) . . . . . . . . . . . . . . . 00590-41361-71 . . 5-21 Fork Assembly, 30 in. (1.75 in. Thick) . . 00590-43645-71 . . 7-45 Fork Assembly, 36 in. (1.75 in. Thick) . . 00590-43646-71 . . 7-45 Fork Assembly, 42 in. (1.75 in. Thick) . . 00590-43647-71 . . 7-45 Fork Assembly, 42 in. Full Taper and Polished ................ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47839-71 . . 7-45 Fork Assembly, 48 in. (1.75 in. Thick) . . 00590-43648-71 . . 7-45 Fork Assembly, 54 in. (1.75 in. Thick) . . 00590-43649-71 . . 7-45 Fork Assembly, 60 in. (1.75 in. Thick) . . 00590-43650-71 . . 7-45 Frame, Fork. . . . . . . . . . . . . . . . . . . . . 00590-47808-71 . . 7-25 Frame, Front . . . . . . . . . . . . . . . . . . . . 00590-47807-71 . . 7-25 Frame, Rear . . . . . . . . . . . . . . . . . . . . 00590-04386-71 . . 7-21 Frame, Rear . . . . . . . . . . . . . . . . . . . . 00590-39556-71 . . 7-25 Fuse, 15 Amp . . . . . . . . . . . . . . . . . . . 00590-39866-71 . . 5-11 Fuse, Power, 250 Amp. . . . . . . . . . . . . 00590-04018-71 . . 5-13 Fuse, Power, 355 Amp. . . . . . . . . . . . . 00590-04019-71 . . 5-13 Fuse, Power, 425 Amp . . . . . . . . . . . . 00590-05288-71 . . 5-13 Fuse, Power, 500 Amp. . . . . . . . . . . . . 00590-04020-71 . . 5-13 Gasket . . . . . . . . . . . . . . . . . . . . . . . . 00590-04383-71 . . 6-17 Gasket . . . . . . . . . . . . . . . . . . . . . . . . 00590-47185-71 . . . 6-5 Gasket, Filter. . . . . . . . . . . . . . . . . . . . 00590-04175-71 . . . 6-5 Gasket, Windshield 6.47 ft. (1972 mm). 00590-05159-71 . . 2-15 Gear . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03749-71 . . . 3-4 Gear, Ring . . . . . . . . . . . . . . . . . . . . . 00590-03721-71 . . . 4-5 Gear, Wheel. . . . . . . . . . . . . . . . . . . . 00590-03729-71 . . . 4-5 Gear, Wheel. . . . . . . . . . . . . . . . . . . . 00590-03730-71 . . . 4-5 Gland Assembly Standard . . . . . . . . . . 00590-47093-71 . . 6-19 Gland Assembly . . . . . . . . . . . . . . . . . 00590-47092-71 . . 6-19 Gland . . . . . . . . . . . . . . . . . . . . . . . . 00590-03899-71 . . 6-33 Glass, Safety. . . . . . . . . . . . . . . . . . . . 00590-46077-71 . . 2-15 Grommet . . . . . . . . . . . . . . . . . . . . . . 00590-03681-71 . . . 5-5 Grommet . . . . . . . . . . . . . . . . . . . . . . 00590-43864-71 . . . 5-5 Grommet, Dbl. Slit . . . . . . . . . . . . . . . . 00590-43671-71 . . . 5-5 Grommet, Rubber . . . . . . . . . . . . . . . . 00590-47776-71 . . 5-21 Guard (Mast With Decal Plate) . . . . . . . 00590-43680-71 . . 2-15 Guard (Mast Without Decal Plate) . . . . . 00590-40908-71 . . 2-15 Guide. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03762-71 . . 6-27 Guide, Ring . . . . . . . . . . . . . . . . . . . . 00590-03759-71 . . 6-24 Guide, Ring . . . . . . . . . . . . . . . . . . . . 00590-03760-71 . . 6-27 Guide, Spring . . . . . . . . . . . . . . . . . . . 00590-03986-71 . . 2-17

Part No.

Page

Guide, Spring . . . . . . . . . . . . . . . . . . . 00590-03986-71 . . 2-21 Handle Assembly, Control (24 Volt) . . . . 00590-43958-71 . . 5-25 Handle Assembly, Control (36 Volt) . . . . 00590-43957-71 . . 5-25 Handle Assembly, Control (CS 24 Volt) . 00590-43958-71 . . . 5-6 Handle Assembly, Control (CS 36 Volt) . 00590-43957-71 . . . 5-6 Handle Assembly, Control (Standard With CS Knob). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-43959-71 . . . 5-6 Handle Assembly, Control (Standard) . . 00590-43956-71 . . . 5-6 Handle Assembly, Control Standard (With Cold Storage Knob). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-43959-71 . . 5-25 Handle Assembly, Control Standard . . . 00590-43956-71 . . 5-25 Handle Positioner SFC . . . . . . . . . . . . . 00590-43641-71 . . 5-25 Handle, Left-Hand (Top) . . . . . . . . . . . . 00590-43642-71 . . 5-25 Handle, Right-Hand (Bottom) . . . . . . . . . 00590-43643-71 . . 5-25 Harness . . . . . . . . . . . . . . . . . . . . . . . 00590-04224-71 . . 6-57 Harness . . . . . . . . . . . . . . . . . . . . . . . 00590-04224-71 . . 6-59 Harness . . . . . . . . . . . . . . . . . . . . . . . 00590-40167-71 . . 6-53 Harness . . . . . . . . . . . . . . . . . . . . . . . 00590-40167-71 . . 6-55 Harness . . . . . . . . . . . . . . . . . . . . . . . 00590-40328-71 . . 6-61 Harness . . . . . . . . . . . . . . . . . . . . . . . 00590-42179-71 . . 8-11 Harness, Cold Storage . . . . . . . . . . . . . 00590-43850-71 . . 5-11 Harness, Lift Indicator. . . . . . . . . . . . . . 00590-40854-71 . . 5-19 Harness, Main, 180 Degree Steer . . . . . 00590-43883-71 . . . 5-5 Harness, Main, 360 Degree Steer . . . . . 00590-43884-71 . . . 5-5 Harness, Options. . . . . . . . . . . . . . . . . 00590-40853-71 . . 5-19 Harness, Wiring . . . . . . . . . . . . . . . . . 00590-47778-71 . . 5-25 Head, Sheave . . . . . . . . . . . . . . . . . . . 00590-03970-71 . . 7-13 Head, Sheave . . . . . . . . . . . . . . . . . . . 00590-04080-71 . . 7-15 Headband Assembly . . . . . . . . . . . . . . 00590-45453-71 . . 5-33 Heater (24 Volt) . . . . . . . . . . . . . . . . . 00590-41426-71 . . 5-27 Heater (24 Volt, 4 Watts) . . . . . . . . . . . 00590-43928-71 . . 5-25 Heater (36 Volt) . . . . . . . . . . . . . . . . . 00590-39854-71 . . 5-27 Heater (36 Volt, 4 Watts) . . . . . . . . . . . 00590-43927-71 . . 5-25 Hinge, Spring . . . . . . . . . . . . . . . . . . . 00590-04216-71 . . 5-27 Holder Assembly, Brush . . . . . . . . . . . . 00590-39831-71 . . 5-29 Holder Assembly, Brush . . . . . . . . . . . . 00590-39831-71 . . 5-31 Holder, Brush . . . . . . . . . . . . . . . . . . . 00590-43781-71 . . . 3-5 Holder, Fuse . . . . . . . . . . . . . . . . . . . . 00590-39867-71 . . 5-11 Hook, Lower . . . . . . . . . . . . . . . . . . . . 00590-39509-71 . . 7-33 Horn (24 Volt). . . . . . . . . . . . . . . . . . . 00590-41941-71 . . . 5-5 Horn (36 Volt). . . . . . . . . . . . . . . . . . . 00590-41942-71 . . . 5-5 Horn . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03449-71 . . . 5-6 Hose (18 in.) . . . . . . . . . . . . . . . . . . . 00590-05162-71 . . . 6-5 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-04309-71 . . 6-47 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-04406-71 . . 6-63 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-04407-71 . . 6-63 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-04408-71 . . 6-63 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-39930-71 . . 6-71 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-39930-71 . . 6-78 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-39931-71 . . 6-71 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-39931-71 . . 6-78 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-40192-71 . . 6-76 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-41047-71 . . 6-71 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-41111-71 . . 6-71 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-41785-71 . . 6-79 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-42272-71 . . 6-64 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-42273-71 . . 6-64 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-42278-71 . . 6-75 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-42278-71 . . 6-79 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-42278-71 . . 6-81 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-42308-71 . . 6-78

A-7

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 Alphabetical Parts Index

Description

Part No.

Page

Description

Hose Assembly . . . . . . . . . . . . . . . . . . 00590-42666-71. . 6-73 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-42668-71. . 6-73 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-43834-71. . 6-75 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-43835-71. . 6-75 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-43836-71. . 6-75 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-43837-71. . 6-81 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-43838-71. . 6-81 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-43839-71. . 6-67 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-43840-71. . 6-67 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-43841-71. . 6-76 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-43842-71. . 6-77 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-43843-71. . 6-77 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-43844-71. . 6-69 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-43845-71. . 6-69 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-43846-71. . 6-75 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-43847-71. . 6-69 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-43848-71. . 6-69 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-45544-71. . 6-59 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-45560-71. . 6-73 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-47097-71. . 6-45 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-47097-71. . 6-47 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-47784-71. . 6-47 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-47785-71. . 6-45 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-47786-71. . 6-45 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-47810-71. . . 6-3 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-47822-71. . . 6-3 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-47823-71. . . 6-3 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-47825-71. . 6-62 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-47831-71. . . 6-3 Hose Assembly, 107/240 . . . . . . . . . . 00590-05093-71. . 6-45 Hose Assembly, 107/240 . . . . . . . . . . 00590-05097-71. . 6-47 Hose Assembly, 107/240 . . . . . . . . . . 00590-39499-71. . 6-49 Hose Assembly, 107/240 . . . . . . . . . . 00590-39558-71. . 6-49 Hose Assembly, 114/258 . . . . . . . . . . 00590-05098-71. . 6-47 Hose Assembly, 119/270 . . . . . . . . . . 00590-05092-71. . 6-45 Hose Assembly, 119/270 . . . . . . . . . . 00590-05099-71. . 6-47 Hose Assembly, 119/270 . . . . . . . . . . 00590-39500-71. . 6-49 Hose Assembly, 119/270 . . . . . . . . . . 00590-39664-71. . 6-49 Hose Assembly, 131/300 . . . . . . . . . . 00590-05100-71. . 6-47 Hose Assembly, 143/330 . . . . . . . . . . 00590-05101-71. . 6-47 Hose Assembly, 155/360 . . . . . . . . . . 00590-05102-71. . 6-47 Hose Assembly, 167/390 . . . . . . . . . . 00590-05103-71. . 6-47 Hose Assembly, 172/402 . . . . . . . . . . 00590-05104-71. . 6-47 Hose Assembly, 89/192 . . . . . . . . . . . 00590-04202-71. . 6-49 Hose Assembly, 89/192 . . . . . . . . . . . 00590-05095-71. . 6-45 Hose Assembly, 89/192 . . . . . . . . . . . 00590-43060-71. . 6-49 Hose Assembly, 95/210 . . . . . . . . . . . 00590-05094-71. . 6-45 Hose Assembly, 95/210 . . . . . . . . . . . 00590-05096-71. . 6-47 Hose Assembly, 95/210 . . . . . . . . . . . 00590-39498-71. . 6-49 Hose Assembly, 95/210 . . . . . . . . . . . 00590-39557-71. . 6-49 Hose Assembly, Chassis End 107/240 . 00590-04197-71. . 6-51 Hose Assembly, Chassis End 114/258 . 00590-04198-71. . 6-51 Hose Assembly, Chassis End 119/270 . 00590-04199-71. . 6-51 Hose Assembly, Chassis End 131/300 . 00590-04200-71. . 6-51 Hose Assembly, Chassis End 143/330 . 00590-04201-71. . 6-51 Hose Assembly, Chassis End 155/360 . 00590-43681-71. . 6-51 Hose Assembly, Chassis End 167/390 . 00590-42663-71. . 6-51 Hose Assembly, Chassis End 172/407 . 00590-43682-71. . 6-51 Hose Assembly, Chassis End 95/210 . . 00590-04196-71. . 6-51 Hose Assembly, Fork End 107/240 . . . 00590-04295-71. . 6-51 Hose Assembly, Fork End 114/258 . . . 00590-04296-71. . 6-51

11/29/2007

Part No.

Page

Hose Assembly, Fork End 119/270 . . . 00590-04297-71 . 6-51 Hose Assembly, Fork End 131/300 . . . 00590-04298-71 . 6-51 Hose Assembly, Fork End 143/330 . . . 00590-04299-71 . 6-51 Hose Assembly, Fork End 155/360 . . . 00590-04300-71 . 6-51 Hose Assembly, Fork End 167/390 . . . 00590-04301-71 . 6-51 Hose Assembly, Fork End 172/407 . . . 00590-04302-71 . 6-51 Hose Assembly, Fork End 95/210 . . . . 00590-04294-71 . 6-51 Hose Assembly, Middle 107/240 . . . . 00590-04246-71 . 6-51 Hose Assembly, Middle 114/258 . . . . 00590-04247-71 . 6-51 Hose Assembly, Middle 119/270 . . . . 00590-04248-71 . 6-51 Hose Assembly, Middle 131/300 . . . . 00590-04249-71 . 6-51 Hose Assembly, Middle 143/330 . . . . 00590-04250-71 . 6-51 Hose Assembly, Middle 155/360 . . . . 00590-04251-71 . 6-51 Hose Assembly, Middle 167/390 . . . . 00590-04252-71 . 6-51 Hose Assembly, Middle 172/407 . . . . 00590-04253-71 . 6-51 Hose Assembly, Middle 95/210 . . . . . 00590-04245-71 . 6-51 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-43846-71 . 6-81 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-47837-71 . 6-62 Hose . . . . . . . . . . . . . . . . . . . . . . . . . 00590-04060-71 . 6-57 Hose . . . . . . . . . . . . . . . . . . . . . . . . . 00590-40162-71 . 6-53 Hose . . . . . . . . . . . . . . . . . . . . . . . . . 00590-40163-71 . 6-53 Hose . . . . . . . . . . . . . . . . . . . . . . . . . 00590-43816-71 . 6-57 Hose . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47835-71 . 6-73 Hose, 6 in. (152.4 mm). . . . . . . . . . . . 00590-05160-71 . . 6-5 Hose, Auxiliary. . . . . . . . . . . . . . . . . . 00590-43866-71 . . 6-3 Hose, Guard . . . . . . . . . . . . . . . . . . . 00590-43579-71 . 6-75 Hose, Guard . . . . . . . . . . . . . . . . . . . 00590-43579-71 . 6-81 Hose, Return . . . . . . . . . . . . . . . . . . . 00590-43858-71 . . 6-3 Hose, Suction . . . . . . . . . . . . . . . . . . . 00590-04137-71 . . 6-5 Hose/Tube Assembly . . . . . . . . . . . . . 00590-41784-71 . 6-79 Housing Cylinder (Left-Hand) . . . . . . . . 00590-04994-71 . 6-37 Housing Cylinder (Left-Hand) . . . . . . . . 00590-40058-71 . 6-33 Housing Cylinder (Left-Hand) . . . . . . . . 00590-40063-71 . 6-35 Housing Cylinder (Right-Hand) . . . . . . 00590-04993-71 . 6-37 Housing Cylinder (Right-Hand) . . . . . . . 00590-40059-71 . 6-33 Housing Cylinder (Right-Hand) . . . . . . . 00590-40062-71 . 6-35 Housing Weldment, 1 Port (Mast Height 107/240). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-40087-71 . 6-19 Housing Weldment, 1 Port (Mast Height 119/270). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-40088-71 . 6-19 Housing Weldment, 1 Port (Mast Height 89/192) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-40085-71 . 6-19 Housing Weldment, 1 Port (Mast Height 95/210). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-40086-71 . 6-19 Housing Weldment, 2 Port (Mast Height 107/240). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-40091-71 . 6-19 Housing Weldment, 2 Port (Mast Height 119/270). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-40092-71 . 6-19 Housing Weldment, 2 Port (Mast Height 89/192). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-40089-71 . 6-19 Housing Weldment, 2 Port (Mast Height 95/210). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-40090-71 . 6-19 Housing. . . . . . . . . . . . . . . . . . . . . . . 00590-43829-71 . . 4-5 Housing, Connector . . . . . . . . . . . . . . 00590-46679-71 . 8-13 Housing, Connector . . . . . . . . . . . . . . 00590-46679-71 . 8-17 Housing, Contact (2-Pole) . . . . . . . . . . 00590-03722-71 . . 3-5 Housing, Cylinder. . . . . . . . . . . . . . . . 00590-03904-71 . 6-39 Housing, Cylinder, 1 Port (Mast Height 107/240). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-40068-71 . 6-23 Housing, Cylinder, 1 Port (Mast Height 114/258). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-40069-71 . 6-23

A-8

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Alphabetical Parts Index

Description

Part No.

Page

Description

Housing, Cylinder, 1 Port (Mast Height 119/270) ............. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-40070-71 . . 6-23 Housing, Cylinder, 1 Port (Mast Height 131/300) ............. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-40071-71 . . 6-23 Housing, Cylinder, 1 Port (Mast Height 143/330) ............. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-40072-71 . . 6-23 Housing, Cylinder, 1 Port (Mast Height 155/360) ............. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-40073-71 . . 6-23 Housing, Cylinder, 1 Port (Mast Height 167/390). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-40074-71 . . 6-24 Housing, Cylinder, 1 Port (Mast Height 172/402) ............. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-40075-71 . . 6-24 Housing, Cylinder, 1 Port (Mast Height 95/210) .............. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-40067-71 . . 6-23 Housing, Cylinder, 2 Port (Mast Height 107/240) ............. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-40076-71 . . 6-24 Housing, Cylinder, 2 Port (Mast Height 114/258) ............. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-40077-71 . . 6-24 Housing, Cylinder, 2 Port (Mast Height 119/270). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-40078-71 . . 6-24 Housing, Cylinder, 2 Port (Mast Height 131/300) ............. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-40079-71 . . 6-24 Housing, Cylinder, 2 Port (Mast Height 143/330) ............. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-40080-71 . . 6-24 Housing, Cylinder, 2 Port (Mast Height 155/360) ............. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-40081-71 . . 6-24 Housing, Cylinder, 2 Port (Mast Height 167/390) ............. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-40082-71 . . 6-24 Housing, Cylinder, 2 Port (Mast Height 172/402) ............. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-40083-71 . . 6-24 Housing, Cylinder, 2 Port (Mast Height 95/210) .............. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-04101-71 . . 6-24 Housing, Sensor . . . . . . . . . . . . . . . . . 00590-04195-71 . . . 3-9 Hub . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-04182-71 . . 4-13 Hub, Wheel, Drive. . . . . . . . . . . . . . . . 00590-04005-71 . . . 4-6 Indicator Kit, Brush Wear . . . . . . . . . . . 00590-40310-71 . . 5-31 Indicator Kit, Brush Wear . . . . . . . . . . . 00590-40415-71 . . 5-29 Indicator, Lift Height . . . . . . . . . . . . . . . 00590-40050-71 . . 5-19 Insulation, Electrical . . . . . . . . . . . . . . . 00590-43932-71 . . 5-25 Insulator Kit . . . . . . . . . . . . . . . . . . . . . 00590-02857-71 . . 5-14 Insulator, Tubing, Shrink . . . . . . . . . . . . 00590-00128-71 . . 5-25 Insulator, Tubing, Shrink . . . . . . . . . . . . 00590-43929-71 . . 5-25 Isomount . . . . . . . . . . . . . . . . . . . . . . . 00590-03750-71 . . . 3-4 Keeper . . . . . . . . . . . . . . . . . . . . . . . . 00590-43831-71 . . . 4-5 Key . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03809-71 . . . 3-5 Key, Woodruff . . . . . . . . . . . . . . . . . . 00590-40615-71 . . 5-29 Kit Seal. . . . . . . . . . . . . . . . . . . . . . . . 00590-04462-71 . . 6-35 Kit, Seal . . . . . . . . . . . . . . . . . . . . . . . 00590-04499-71 . . 6-41 Knob, Lift . . . . . . . . . . . . . . . . . . . . . . 00590-43618-71 . . 5-25 Lamp Assembly (24 Volt With Switch) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-05058-71 . . 5-22 Lamp Assembly (36 Volt With Switch) . . 00590-05059-71 . . 5-22 Latch . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03999-71 . . . 2-5 Lead Assembly Kit . . . . . . . . . . . . . . . . 00590-40629-71 . . 5-31 Lead Assembly Kit . . . . . . . . . . . . . . . . 00590-43751-71 . . 5-29 Lead Assembly . . . . . . . . . . . . . . . . . . 00590-40259-71 . . 5-33 Lens, Amber . . . . . . . . . . . . . . . . . . . . 00590-39652-71 . . 5-21 Lens, Red . . . . . . . . . . . . . . . . . . . . . . 00590-39653-71 . . 5-21 Lever . . . . . . . . . . . . . . . . . . . . . . . . . 00590-43657-71 . . 4-14 Lift Pump Assembly. . . . . . . . . . . . . . . . 00590-47781-71 . . 6-17 Lift Pump Assembly. . . . . . . . . . . . . . . . 00590-47802-71 . . 6-17

Part No.

Page

Lift Pump Assembly . . . . . . . . . . . . . . . 00590-39879-71 . . 6-17 Lift/Lower Manifold Assembly . . . . . . . . 00590-41769-71 . . . 6-9 Lift/Lower Manifold Assembly . . . . . . . . 00590-43939-71 . . . 6-9 Light Assembly (24 Volt) . . . . . . . . . . . . 00590-03878-71 . . 5-19 Light Assembly (36 Volt) . . . . . . . . . . . . 00590-03879-71 . . 5-19 Light, Amber Flashing (24 Volt) . . . . . . . 00590-04051-71 . . 5-21 Light, Amber Flashing (36 Volt) . . . . . . . 00590-46387-71 . . 5-21 Light, Amber Strobe . . . . . . . . . . . . . . . 00590-04053-71 . . 5-21 Light, Red Flashing. . . . . . . . . . . . . . . . 00590-04052-71 . . 5-21 Light, Red Flashing. . . . . . . . . . . . . . . . 00590-47779-71 . . 5-21 Light, Red Strobe . . . . . . . . . . . . . . . . . 00590-04054-71 . . 5-21 Line Assembly . . . . . . . . . . . . . . . . . . . 00590-04266-71 . . 6-61 Line Assembly . . . . . . . . . . . . . . . . . . . 00590-04390-71 . . 6-63 Line Assembly . . . . . . . . . . . . . . . . . . . 00590-04390-71 . . 6-64 Line Assembly . . . . . . . . . . . . . . . . . . . 00590-05020-71 . . 6-64 Line Assembly . . . . . . . . . . . . . . . . . . . 00590-05021-71 . . 6-64 Line Assembly . . . . . . . . . . . . . . . . . . . 00590-39927-71 . . 6-61 Line Assembly . . . . . . . . . . . . . . . . . . . 00590-40151-71 . . 6-73 Line Assembly . . . . . . . . . . . . . . . . . . . 00590-40152-71 . . 6-73 Line, Hydraulic . . . . . . . . . . . . . . . . . . 00590-03997-71 . . . 7-5 Line, Hydraulic . . . . . . . . . . . . . . . . . . 00590-04244-71 . . 7-10 Load Wheel Assembly . . . . . . . . . . . . . 00590-43674-71 . . 7-44 Louver With Bezel . . . . . . . . . . . . . . . . 00590-43770-71 . . 5-19 MQC.25 x 0.032 Fins 16-14 . . . . . . . . 00590-05121-71 . . . 5-5 Main Manifold Assembly . . . . . . . . . . . 00590-04026-71 . . . 6-6 Manifold . . . . . . . . . . . . . . . . . . . . . . 00590-04056-71 . . 7-21 Manifold (No Sideshift) . . . . . . . . . . . . 00590-41935-71 . . 7-25 Manifold (With Sideshift) . . . . . . . . . . . 00590-40754-71 . . 7-25 Manifold Assembly (Tilt and Sideshift) . . 00590-40111-71 . . 6-14 Manifold Assembly (Tilt Only) . . . . . . . . 00590-40112-71 . . 6-14 Manifold Assembly . . . . . . . . . . . . . . . 00590-40754-71 . . 6-13 Manifold Assembly . . . . . . . . . . . . . . . 00590-41162-71 . . 6-13 Manifold Assembly . . . . . . . . . . . . . . . 00590-41171-71 . . 6-13 Manifold Assembly . . . . . . . . . . . . . . . 00590-41935-71 . . 6-13 Manifold . . . . . . . . . . . . . . . . . . . . . . 00590-04254-71 . . 7-11 Manifold . . . . . . . . . . . . . . . . . . . . . . 00590-42163-71 . . 6-71 Manifold . . . . . . . . . . . . . . . . . . . . . . 00590-42163-71 . . 6-78 Manifold . . . . . . . . . . . . . . . . . . . . . . 00590-42163-71 . . 7-21 Manifold, Tee Block . . . . . . . . . . . . . . . 00590-05013-71 . . 6-64 Mast Guard and Overhead Guard Shield. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-43614-71 . . 2-15 Mast Pivot Retainer . . . . . . . . . . . . . . . 00590-43948-71 . . . 7-2 Mat, Pedal . . . . . . . . . . . . . . . . . . . . . 00590-43714-71 . . 4-11 Mat, Pedal . . . . . . . . . . . . . . . . . . . . . 00590-43714-71 . . . 4-9 Motor Assembly, Pump . . . . . . . . . . . . 00590-04255-71 . . 5-31 Motor Assembly, Pump (24 Vol)t . . . . . . 00590-04031-71 . . 5-33 Motor Assembly, Pump (24 Volt) . . . . . 00590-04031-71 . . 6-17 Motor Assembly, Pump (36 Volt) . . . . . 00590-04032-71 . . 6-17 Motor Assembly, Pump (36 Volt) . . . . . 00590-04255-71 . . 6-17 Motor Assembly, Pump (36 Volt) . . . . . . 00590-04032-71 . . 5-33 Mount, Bearing . . . . . . . . . . . . . . . . . . 00590-40219-71 . . . 8-7 Mount, Bearing . . . . . . . . . . . . . . . . . . 00590-40219-71 . . . 8-9 Nut . . . . . . . . . . . . . . . . . . . . . . . . 00590-45441-71 . . 6-37 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03642-71 . . . 2-5 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03680-71 . . 6-35 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03680-71 . . 6-41 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03680-71 . . 6-43 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03731-71 . . . 4-5 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03765-71 . . 6-35 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03765-71 . . 6-41 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03765-71 . . 6-43

A-9

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 Alphabetical Parts Index

Description

Part No.

Page

Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03788-71. . 2-11 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03788-71. . 5-21 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03790-71. . 2-17 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03790-71. . 2-21 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03794-71. . 5-19 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03794-71. . . 5-5 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03806-71. . 2-15 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03807-71. . 2-17 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03807-71. . 2-21 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03810-71. . . 4-6 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03819-71. . . 4-5 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03883-71. . . 3-9 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03923-71. . 2-23 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03923-71. . 6-71 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03923-71. . 7-26 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03923-71. . 8-13 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03923-71. . 8-17 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03923-71. . . 8-7 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03923-71. . . 8-9 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03924-71. . 7-22 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03924-71. . 8-13 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03929-71. . 6-57 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03929-71. . 7-22 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03930-71. . 6-33 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03935-71. . 7-35 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03935-71. . 7-37 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03935-71. . 7-39 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03935-71. . 7-41 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03935-71. . 7-43 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03935-71. . 7-44 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03974-71. . 7-10 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03974-71. . . 7-5 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-04470-71. . 7-25 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-05006-71. . 7-29 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-05015-71. . 7-29 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-05073-71. . 6-37 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-05119-71. . 7-26 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-05207-71. . . 3-3 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39861-71. . 5-11 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-40184-71. . 6-55 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-40244-71. . 8-17 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-41932-71. . 6-33 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-42136-71. . 2-17 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-42136-71. . 2-21 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-43627-71. . 6-53 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-43878-71. . . 5-5 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-43921-71. . 7-30 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45500-71. . 7-33 Nut, Bulkhead. . . . . . . . . . . . . . . . . . . 00590-40164-71. . 6-53 Nut, Clip . . . . . . . . . . . . . . . . . . . . . . 00590-43542-71. . 5-15 Nut, Clip . . . . . . . . . . . . . . . . . . . . . . 00590-43542-71. . 5-16 Nut, Clip . . . . . . . . . . . . . . . . . . . . . . 00590-43542-71. . . 2-5 Nut, Dual Tap. . . . . . . . . . . . . . . . . . . 00590-03773-71. . 5-27 Nut, Flanged . . . . . . . . . . . . . . . . . . . 00590-03788-71. . . 2-5 Nut, Flanged . . . . . . . . . . . . . . . . . . . 00590-40016-71. . . 2-5 Nut, Jam . . . . . . . . . . . . . . . . . . . . . . 00590-03934-71. . 7-10 Nut, Jam . . . . . . . . . . . . . . . . . . . . . . 00590-03934-71. . . 7-5 Nut, Jam . . . . . . . . . . . . . . . . . . . . . . 00590-03936-71. . 7-21 Nut, Jam, M8 . . . . . . . . . . . . . . . . . . . 00590-03788-71. . 5-13 Nut, Lock . . . . . . . . . . . . . . . . . . . . . . 00590-03785-71. . 2-18 Nut, Lock . . . . . . . . . . . . . . . . . . . . . . 00590-03785-71. . 2-23

11/29/2007

Description

Part No.

Page

Nut, Lock . . . . . . . . . . . . . . . . . . . . . . 00590-03832-71 . 2-17 Nut, Lock . . . . . . . . . . . . . . . . . . . . . . 00590-03832-71 . 2-21 Nut, Nylon . . . . . . . . . . . . . . . . . . . . 00590-05223-71 . . 5-6 Nut, Rivet. . . . . . . . . . . . . . . . . . . . . . 00590-47834-71 . 8-11 Nut, Sensor . . . . . . . . . . . . . . . . . . . . 00590-04194-71 . . 3-9 Nut, Slotted . . . . . . . . . . . . . . . . . . . . 00590-05072-71 . 7-29 Nut, Twin. . . . . . . . . . . . . . . . . . . . . . 00590-03773-71 . 4-11 Nut, Twin. . . . . . . . . . . . . . . . . . . . . . 00590-03773-71 . . 4-9 Orifice (0.020 in.) . . . . . . . . . . . . . . . 00590-41142-71 . 6-13 Orifice. . . . . . . . . . . . . . . . . . . . . . . . 00590-41123-71 . 6-71 O-Riing . . . . . . . . . . . . . . . . . . . . . . . 00590-47796-71 . 6-30 O-Ring. . . . . . . . . . . . . . . . . . . . . . . . 00590-03647-71 . 6-27 O-Ring. . . . . . . . . . . . . . . . . . . . . . . . 00590-03648-71 . 6-20 O-Ring. . . . . . . . . . . . . . . . . . . . . . . . 00590-03650-71 . 6-24 O-Ring. . . . . . . . . . . . . . . . . . . . . . . . 00590-03736-71 . . 4-5 O-Ring. . . . . . . . . . . . . . . . . . . . . . . . 00590-03813-71 . . 3-4 O-Ring. . . . . . . . . . . . . . . . . . . . . . . . 00590-03822-71 . . 4-3 O-Ring. . . . . . . . . . . . . . . . . . . . . . . . 00590-03823-71 . 6-17 O-Ring. . . . . . . . . . . . . . . . . . . . . . . . 00590-03860-71 . 6-17 O-Ring. . . . . . . . . . . . . . . . . . . . . . . . 00590-43832-71 . . 3-6 O-Ring, External . . . . . . . . . . . . . . . . . 00590-46395-71 . 6-17 Overhead Guard, 14.5 in. (368 mm) Battery Box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-43698-71 . 2-11 Overhead Guard, 16.5 in. (419 mm) Battery Box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-43699-71 . 2-11 Overhead Guard, 21.0 in. (533 mm) Battery Box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-43700-71 . 2-11 Overlay, Display 180 Degree . . . . . . . 00590-43985-71 . . 5-6 Overlay, Display 360 Degree . . . . . . . 00590-43986-71 . . 5-6 Packing . . . . . . . . . . . . . . . . . . . . . . . 00590-43130-71 . 6-20 Packing . . . . . . . . . . . . . . . . . . . . . . . 00590-47797-71 . 6-19 Pad, Floor . . . . . . . . . . . . . . . . . . . . . 00590-43725-71 . . 2-7 Pad, Lower. . . . . . . . . . . . . . . . . . . . . 00590-45518-71 . 7-33 Pad, Lower, Hook . . . . . . . . . . . . . . . . 00590-39510-71 . 7-33 Pad, Pedal . . . . . . . . . . . . . . . . . . . . . 00590-43714-71 . . 2-7 Pad, Upper . . . . . . . . . . . . . . . . . . . . 00590-39503-71 . 7-33 Panel, Electrical . . . . . . . . . . . . . . . . . 00590-43879-71 . . 2-5 Panel, Left-Hand Side, 14.5 in. Battery . 00590-43719-71 . . 2-5 Panel, Left-Hand Side, 16.5 in. Battery . 00590-43720-71 . . 2-5 Panel, Left-Hand Side, 21.0 in. Battery . 00590-43721-71 . . 2-5 Panel, Right-Hand Side, 14.5 in. Battery 00590-43722-71 . . 2-5 Panel, Right-Hand Side, 16.5 in. Battery 00590-43723-71 . . 2-5 Panel, Right-Hand Side, 21.0 in. Battery 00590-43724-71 . . 2-5 Panel, Side . . . . . . . . . . . . . . . . . . . . 00590-43717-71 . . 2-5 Pedal, Brake . . . . . . . . . . . . . . . . . . . 00590-43780-71 . 4-11 Pedal, Brake . . . . . . . . . . . . . . . . . . . 00590-43780-71 . . 4-9 Pin Assembly . . . . . . . . . . . . . . . . . . . 00590-45059-71 . 7-45 Pin Weldment. . . . . . . . . . . . . . . . . . . 00590-05038-71 . 7-25 Pin Weldment. . . . . . . . . . . . . . . . . . . 00590-05038-71 . 7-29 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03714-71 . 6-43 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03715-71 . 6-35 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03716-71 . 6-41 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-04384-71 . 7-21 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-04413-71 . 7-21 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-04471-71 . 7-25 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-04471-71 . 7-29 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-04472-71 . 7-25 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-04475-71 . 6-41 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-04475-71 . 6-43 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-05001-71 . 7-29 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-05017-71 . 6-37

A-10

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Alphabetical Parts Index

Description

Part No.

Page

Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-05018-71 . . 6-37 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-40171-71 . . 7-18 Pin, Anchor . . . . . . . . . . . . . . . . . . . . . 00590-03900-71 . . . 7-5 Pin, Anchor . . . . . . . . . . . . . . . . . . . . . 00590-03900-71 . . . 7-9 Pin, Chain. . . . . . . . . . . . . . . . . . . . . . 00590-03995-71 . . . 7-5 Pin, Chain. . . . . . . . . . . . . . . . . . . . . . 00590-03995-71 . . . 7-9 Pin, Clevis. . . . . . . . . . . . . . . . . . . . . . 00590-03706-71 . . 4-11 Pin, Clevis. . . . . . . . . . . . . . . . . . . . . . 00590-03906-71 . . 6-33 Pin, Clevis. . . . . . . . . . . . . . . . . . . . . . 00590-03907-71 . . 6-33 Pin, Contact . . . . . . . . . . . . . . . . . . . . 00590-03723-71 . . . 3-5 Pin, Contact . . . . . . . . . . . . . . . . . . . . 00590-46680-71 . . 8-13 Pin, Contact . . . . . . . . . . . . . . . . . . . . 00590-46680-71 . . 8-17 Pin, Cotter. . . . . . . . . . . . . . . . . . . . . . 00590-03669-71 . . 7-10 Pin, Cotter. . . . . . . . . . . . . . . . . . . . . . 00590-03669-71 . . . 7-5 Pin, Cotter. . . . . . . . . . . . . . . . . . . . . . 00590-03671-71 . . . 7-5 Pin, Cotter. . . . . . . . . . . . . . . . . . . . . . 00590-03671-71 . . . 7-9 Pin, Cotter. . . . . . . . . . . . . . . . . . . . . . 00590-03678-71 . . 4-11 Pin, Cotter. . . . . . . . . . . . . . . . . . . . . . 00590-05132-71 . . 7-29 Pin, Dowel . . . . . . . . . . . . . . . . . . . . . 00590-39651-71 . . . 2-5 Pin, Female . . . . . . . . . . . . . . . . . . . . . 00590-43677-71 . . 6-49 Pin, Female . . . . . . . . . . . . . . . . . . . . . 00590-43677-71 . . 6-51 Pin, Male . . . . . . . . . . . . . . . . . . . . . . 00590-43679-71 . . 6-49 Pin, Male . . . . . . . . . . . . . . . . . . . . . . 00590-43679-71 . . 6-51 Pin, Roll . . . . . . . . . . . . . . . . . . . . . . . 00590-03661-71 . . 6-35 Pin, Roll . . . . . . . . . . . . . . . . . . . . . . . 00590-03661-71 . . 6-41 Pin, Roll . . . . . . . . . . . . . . . . . . . . . . . 00590-03661-71 . . 6-43 Pin, Roll . . . . . . . . . . . . . . . . . . . . . . . 00590-03662-71 . . 7-21 Pin, Roll . . . . . . . . . . . . . . . . . . . . . . . 00590-03664-71 . . 2-21 Pin, Roll . . . . . . . . . . . . . . . . . . . . . . . 00590-03665-71 . . 6-41 Pin, Roll . . . . . . . . . . . . . . . . . . . . . . . 00590-03665-71 . . 6-43 Pin, Roll . . . . . . . . . . . . . . . . . . . . . . . 00590-03666-71 . . 7-25 Pin, Roll . . . . . . . . . . . . . . . . . . . . . . . 00590-03666-71 . . 7-29 Pin, Roll . . . . . . . . . . . . . . . . . . . . . . . 00590-03667-71 . . 6-37 Pin, Roll . . . . . . . . . . . . . . . . . . . . . . . 00590-03668-71 . . 6-37 Pin, Roll . . . . . . . . . . . . . . . . . . . . . . . 00590-03791-71 . . 6-33 Pin, Roll . . . . . . . . . . . . . . . . . . . . . . . 00590-40158-71 . . 7-17 Pin, Roll . . . . . . . . . . . . . . . . . . . . . . . 00590-40158-71 . . 7-18 Pin, Split . . . . . . . . . . . . . . . . . . . . . . . 00590-45497-71 . . 7-33 Piston . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03968-71 . . 6-27 Piston . . . . . . . . . . . . . . . . . . . . . . . . . 00590-04114-71 . . 6-30 Piston . . . . . . . . . . . . . . . . . . . . . . . . . 00590-04988-71 . . 6-35 Piston . . . . . . . . . . . . . . . . . . . . . . . . . 00590-04990-71 . . 6-37 Piston . . . . . . . . . . . . . . . . . . . . . . . . . 00590-05012-71 . . 6-41 Piston . . . . . . . . . . . . . . . . . . . . . . . . . 00590-05012-71 . . 6-43 Piston . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39514-71 . . 7-33 Piston . . . . . . . . . . . . . . . . . . . . . . . . . 00590-41207-71 . . 6-19 Piston . . . . . . . . . . . . . . . . . . . . . . . . . 00590-41933-71 . . 6-33 Piston . . . . . . . . . . . . . . . . . . . . . . . . . 00590-42662-71 . . 6-24 Pivot (Cold Storage/Corrosion) . . . . . . . 00590-04320-71 . . 2-21 Pivot. . . . . . . . . . . . . . . . . . . . . . . . . . 00590-04145-71 . . 2-21 Pivot, Brake. . . . . . . . . . . . . . . . . . . . . 00590-04146-71 . . 2-23 Pivot, Caster . . . . . . . . . . . . . . . . . . . . 00590-03985-71 . . 2-17 Pivot, Caster . . . . . . . . . . . . . . . . . . . . 00590-03985-71 . . 2-21 Plate Clamp . . . . . . . . . . . . . . . . . . . . 00590-40137-71 . . 6-73 Plate Contactor . . . . . . . . . . . . . . . . . . 00590-04418-71 . . 5-13 Plate. . . . . . . . . . . . . . . . . . . . . . . . . . 00590-04027-71 . . 4-11 Plate. . . . . . . . . . . . . . . . . . . . . . . . . . 00590-04027-71 . . . 4-9 Plate. . . . . . . . . . . . . . . . . . . . . . . . . . 00590-43656-71 . . 4-14 Plate. . . . . . . . . . . . . . . . . . . . . . . . . . 00590-43851-71 . . 7-22 Plate, Accessory Overhead Guard . . . . . 00590-43673-71 . . 5-21 Plate, Battery Stop, 14.5 in. (368 mm) . . 00590-04001-71 . . 2-12

Description

Part No.

Page

Plate, Battery Stop, 16.5 in. (419 mm) . . 00590-04002-71 . . 2-12 Plate, Battery Stop, 21.0 in. (533 mm) . . 00590-04003-71 . . 2-12 Plate, Cover . . . . . . . . . . . . . . . . . . . . 00590-04062-71 . . 7-21 Plate, Filler (Overhead Guard) . . . . . . . 00590-04161-71 . . 5-15 Plate, Filter . . . . . . . . . . . . . . . . . . . . . 00590-04174-71 . . . 6-5 Plate, Friction . . . . . . . . . . . . . . . . . . . 00590-04183-71 . . 4-13 Plate, Grill . . . . . . . . . . . . . . . . . . . . . 00590-04331-71 . . . 5-5 Plate, Heat Sink. . . . . . . . . . . . . . . . . . 00590-04402-71 . . 5-13 Plate, Isolator . . . . . . . . . . . . . . . . . . . 00590-04221-71 . . . 3-4 Plate, Keeper . . . . . . . . . . . . . . . . . . . 00590-43716-71 . . . 2-5 Plate, Mast Mounting . . . . . . . . . . . . . . 00590-04022-71 . . . 7-2 Plate, Mounting . . . . . . . . . . . . . . . . . . 00590-42257-71 . . 4-13 Plate, Rocker. . . . . . . . . . . . . . . . . . . . 00590-05049-71 . . 7-37 Plate, Rocker. . . . . . . . . . . . . . . . . . . . 00590-05049-71 . . 7-43 Plate, Rocker. . . . . . . . . . . . . . . . . . . . 00590-05050-71 . . 7-41 Plate, Rocker. . . . . . . . . . . . . . . . . . . . 00590-05051-71 . . 7-35 Plate, Rocker. . . . . . . . . . . . . . . . . . . . 00590-05051-71 . . 7-39 Plate, Target . . . . . . . . . . . . . . . . . . . . 00590-43733-71 . . . 4-3 Plate, Target, Stop . . . . . . . . . . . . . . . . 00590-43734-71 . . . 4-3 Plate, UL (E) . . . . . . . . . . . . . . . . . . . . 00590-43708-71 . . . 2-9 Plug Male. . . . . . . . . . . . . . . . . . . . . . 00590-43676-71 . . 6-49 Plug Male. . . . . . . . . . . . . . . . . . . . . . 00590-43676-71 . . 6-51 Plug . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03703-71 . . 6-64 Plug . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03704-71 . . 6-64 Plug . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-04173-71 . . . 4-5 Plug . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-05052-71 . . 6-19 Plug . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39560-71 . . . 6-9 Plug . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39934-71 . . 6-13 Plug . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-41168-71 . . 6-13 Plug . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-42128-71 . . 6-13 Plug, Dummy Switch . . . . . . . . . . . . . . 00590-04316-71 . . 5-23 Plug, Female . . . . . . . . . . . . . . . . . . . . 00590-43675-71 . . 6-49 Plug, Female . . . . . . . . . . . . . . . . . . . . 00590-43675-71 . . 6-51 Plug, Fill . . . . . . . . . . . . . . . . . . . . . . . 00590-40026-71 . . . 4-5 Plug, No Sideshifter . . . . . . . . . . . . . . . 00590-39934-71 . . 6-78 Plunger Assembly . . . . . . . . . . . . . . . . 00590-03882-71 . . 6-19 Plunger Assembly . . . . . . . . . . . . . . . . 00590-03959-71 . . 6-27 Plunger Assembly . . . . . . . . . . . . . . . . 00590-03959-71 . . 6-30 Plunger. . . . . . . . . . . . . . . . . . . . . . . . 00590-03959-71 . . 6-24 Plunger, Brake. . . . . . . . . . . . . . . . . . . 00590-04142-71 . . 2-23 Post, Overhead 89 in. to 192 in. Only. . 00590-43730-71 . . 2-11 Post, Overhead All Else . . . . . . . . . . . . 00590-43731-71 . . 2-11 Potentiometer (Lift/Lower) . . . . . . . . . . . 00590-46365-71 . . 5-25 Potentiometer (Travel) . . . . . . . . . . . . . . 00590-43089-71 . . 5-25 Potentiometer, Brake (Switch) . . . . . . . . 00590-04289-71 . . 4-11 Potentiometer, Brake (Switch) . . . . . . . . 00590-04289-71 . . . 4-9 Power Resistor (24 Volt) . . . . . . . . . . . . 00590-42140-71 . . 5-11 Power Resistor (36 Volt) . . . . . . . . . . . . 00590-39855-71 . . 5-11 PR Kit . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39562-71 . . . 6-9 Pulley Bracket Assembly (Models 7BRU18 and 7BSU20). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-43951-71 . . 7-13 Pulley Bracket Assembly (Models 7BRU23, 7BDRU15 and 7BSU25) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-43952-71 . . 7-15 Race . . . . . . . . . . . . . . . . . . . . . . . . . 00590-05140-71 . . 7-15 Race . . . . . . . . . . . . . . . . . . . . . . . . . 00590-05145-71 . . 7-13 Race, Inner . . . . . . . . . . . . . . . . . . . . . 00590-05140-71 . . 7-10 Race, Inner . . . . . . . . . . . . . . . . . . . . . 00590-05145-71 . . . 7-6 Reach/Auxiliary Manifold Assembly . . . 00590-43940-71 . . 6-11 Receptacle . . . . . . . . . . . . . . . . . . . . . 00590-03720-71 . . . 5-5 Receptacle . . . . . . . . . . . . . . . . . . . . . 00590-03926-71 . . . 2-5 Relay (24 Volt) . . . . . . . . . . . . . . . . . . 00590-40042-71 . . 5-13

A-11

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 Alphabetical Parts Index

Description

Part No.

Page

Relay (24 Volt) . . . . . . . . . . . . . . . . . . 00590-40042-71. . 5-19 Relay (24 Volt) . . . . . . . . . . . . . . . . . . 00590-43711-71. . 5-11 Relay (24 Volt) . . . . . . . . . . . . . . . . . . 00590-40042-71. . 5-22 Relay (36 Volt) . . . . . . . . . . . . . . . . . . 00590-42139-71. . 5-19 Relay (36 Volt) . . . . . . . . . . . . . . . . . . 00590-42139-71. . 5-22 Relay (36 Volt) . . . . . . . . . . . . . . . . . . 00590-43712-71. . 5-11 Relief Valve . . . . . . . . . . . . . . . . . . . . 00590-45442-71. . 6-13 Reservoir . . . . . . . . . . . . . . . . . . . . . . 00590-03996-71. . . 6-5 Reservoir . . . . . . . . . . . . . . . . . . . . . . 00590-04168-71. . . 6-5 Reservoir, Auxiliary . . . . . . . . . . . . . . . 00590-04380-71. . . 6-5 Resistor Assembly (24 Volt) . . . . . . . . . 00590-39870-71. . 5-11 Resistor Assembly (36 Volt) . . . . . . . . . 00590-42148-71. . 5-11 Retainer . . . . . . . . . . . . . . . . . . . . . . . 00590-03925-71. . . 2-5 Retainer . . . . . . . . . . . . . . . . . . . . . . . 00590-04460-71. . 6-41 Retainer . . . . . . . . . . . . . . . . . . . . . . . 00590-04460-71. . 6-43 Retainer . . . . . . . . . . . . . . . . . . . . . . . 00590-40172-71. . 7-18 Retainer, Cylinder . . . . . . . . . . . . . . . . 00590-03903-71. . 6-39 Retainer, Glass . . . . . . . . . . . . . . . . . . 00590-04225-71. . 2-15 Ring, Back-Up. . . . . . . . . . . . . . . . . . . 00590-03707-71. . 6-27 Ring, Back-Up. . . . . . . . . . . . . . . . . . . 00590-45638-71. . 6-19 Ring, Back-Up. . . . . . . . . . . . . . . . . . . 00590-45696-71. . 6-30 Ring, Back-Up. . . . . . . . . . . . . . . . . . . 00590-47780-71. . 6-30 Ring, Back-up . . . . . . . . . . . . . . . . . . . 00590-47806-71. . 6-27 Ring, Cover . . . . . . . . . . . . . . . . . . . . 00590-03743-71. . . 4-5 Ring, Cylinder Cap . . . . . . . . . . . . . . . 00590-39518-71. . 7-33 Ring, E. . . . . . . . . . . . . . . . . . . . . . . . 00590-03705-71. . 2-23 Ring, Guide . . . . . . . . . . . . . . . . . . . . 00590-03760-71. . 6-29 Ring, Guide . . . . . . . . . . . . . . . . . . . . 00590-03764-71. . 6-30 Ring, Locking . . . . . . . . . . . . . . . . . . . 00590-03737-71. . . 4-5 Ring, Locking . . . . . . . . . . . . . . . . . . . 00590-40218-71. . . 8-7 Ring, Locking . . . . . . . . . . . . . . . . . . . 00590-40218-71. . . 8-9 Ring, Nilos . . . . . . . . . . . . . . . . . . . . . 00590-05005-71. . 7-29 Ring, Nilos . . . . . . . . . . . . . . . . . . . . . 00590-05070-71. . 7-29 Ring, Nilos . . . . . . . . . . . . . . . . . . . . . 00590-05143-71. . 2-18 Ring, Nilos . . . . . . . . . . . . . . . . . . . . . 00590-05143-71. . 2-23 Ring, Nilos . . . . . . . . . . . . . . . . . . . . . 00590-05144-71. . 2-17 Ring, Nilos . . . . . . . . . . . . . . . . . . . . . 00590-05144-71. . 2-21 Ring, Retainer . . . . . . . . . . . . . . . . . . 00590-04314-71. . 5-33 Ring, Retainer . . . . . . . . . . . . . . . . . . 00590-04362-71. . 5-33 Ring, Retainer . . . . . . . . . . . . . . . . . . . 00590-03658-71. . 7-15 Ring, Retainer . . . . . . . . . . . . . . . . . . . 00590-03682-71. . 7-29 Ring, Retainer . . . . . . . . . . . . . . . . . . . 00590-03701-71. . 7-35 Ring, Retainer . . . . . . . . . . . . . . . . . . . 00590-03701-71. . 7-39 Ring, Retainer . . . . . . . . . . . . . . . . . . . 00590-03702-71. . 7-37 Ring, Retainer . . . . . . . . . . . . . . . . . . . 00590-03702-71. . 7-41 Ring, Retainer . . . . . . . . . . . . . . . . . . . 00590-03702-71. . 7-43 Ring, Retainer . . . . . . . . . . . . . . . . . . . 00590-03782-71. . . 4-3 Ring, Retainer . . . . . . . . . . . . . . . . . . . 00590-03786-71. . . 4-3 Ring, Retainer . . . . . . . . . . . . . . . . . . . 00590-03859-71. . 6-19 Ring, Retainer . . . . . . . . . . . . . . . . . . . 00590-03979-71. . 7-13 Ring, Retainer . . . . . . . . . . . . . . . . . . . 00590-40217-71. . . 8-7 Ring, Retainer . . . . . . . . . . . . . . . . . . . 00590-40217-71. . . 8-9 Ring, Retaining . . . . . . . . . . . . . . . . . . 00590-39833-71. . 5-29 Ring, Retaining . . . . . . . . . . . . . . . . . . 00590-39833-71. . 5-31 Ring, Retaining . . . . . . . . . . . . . . . . . . 00590-40022-71. . . 3-3 Ring, Seal . . . . . . . . . . . . . . . . . . . . . 00590-03869-71. . . 4-3 Ring, Sealing . . . . . . . . . . . . . . . . . . . 00590-03735-71. . . 4-5 Ring, Snap . . . . . . . . . . . . . . . . . . . . . 00590-03683-71. . 6-24 Ring, Snap . . . . . . . . . . . . . . . . . . . . . 00590-03683-71. . 6-27 Ring, Snap . . . . . . . . . . . . . . . . . . . . . 00590-03683-71. . 6-30 Ring, Stop . . . . . . . . . . . . . . . . . . . . . 00590-03835-71. . 6-24

11/29/2007

Description

Part No.

Page

Ring, Wear . . . . . . . . . . . . . . . . . . . . 00590-03763-71 . 6-19 Ring, Wear . . . . . . . . . . . . . . . . . . . . 00590-03763-71 . 6-20 Rod (Mast Height 107/240) . . . . . . . . 00590-45525-71 . 6-24 Rod (Mast Height 114/258) . . . . . . . . 00590-45579-71 . 6-24 Rod (Mast Height 119/270) . . . . . . . . 00590-45576-71 . 6-24 Rod (Mast Height 131/300) . . . . . . . . 00590-45575-71 . 6-24 Rod (Mast Height 143/330) . . . . . . . . 00590-45574-71 . 6-24 Rod (Mast Height 155/360) . . . . . . . . 00590-45573-71 . 6-24 Rod (Mast Height 167/390) . . . . . . . . 00590-45572-71 . 6-24 Rod (Mast Height 172/402) . . . . . . . . 00590-45571-71 . 6-24 Rod (Mast Height 95/210) . . . . . . . . . 00590-45466-71 . 6-24 Rod. . . . . . . . . . . . . . . . . . . . . . . . . . 00590-05016-71 . 7-29 Rod, Cylinder (107/240) . . . . . . . . . . 00590-45590-71 . 6-27 Rod, Cylinder (119/270) . . . . . . . . . . 00590-45589-71 . 6-27 Rod, Cylinder (89/192) . . . . . . . . . . . 00590-45549-71 . 6-27 Rod, Cylinder (95/210) . . . . . . . . . . . 00590-45591-71 . 6-27 Rod, Cylinder . . . . . . . . . . . . . . . . . . . 00590-03905-71 . 6-39 Rod, Cylinder . . . . . . . . . . . . . . . . . . . 00590-04479-71 . 6-35 Rod, Cylinder . . . . . . . . . . . . . . . . . . . 00590-04981-71 . 6-41 Rod, Cylinder . . . . . . . . . . . . . . . . . . . 00590-04991-71 . 6-37 Rod, Cylinder . . . . . . . . . . . . . . . . . . . 00590-05028-71 . 6-43 Rod, Cylinder . . . . . . . . . . . . . . . . . . . 00590-41931-71 . 6-33 Rod, Piston (107/240) . . . . . . . . . . . . 00590-45532-71 . 6-29 Rod, Piston (114/258) . . . . . . . . . . . . 00590-45531-71 . 6-29 Rod, Piston (119/270) . . . . . . . . . . . . 00590-45530-71 . 6-29 Rod, Piston (131/300) . . . . . . . . . . . . 00590-45529-71 . 6-29 Rod, Piston (143/330) . . . . . . . . . . . . 00590-45551-71 . 6-29 Rod, Piston (155/360) . . . . . . . . . . . . 00590-45553-71 . 6-29 Rod, Piston (167/390) . . . . . . . . . . . . 00590-45536-71 . 6-29 Rod, Piston (172/402) . . . . . . . . . . . . 00590-45558-71 . 6-29 Rod, Piston (95/210) . . . . . . . . . . . . . 00590-45533-71 . 6-29 Rod, Staging Cylinder (107/240/90). . 00590-45474-71 . 6-19 Rod, Staging Cylinder (119/270/102). 00590-45472-71 . 6-19 Rod, Staging Cylinder (89/192/72). . . 00590-45476-71 . 6-19 Rod, Staging Cylinder(95/210/78) . . . 00590-45475-71 . 6-19 Roll, Pin . . . . . . . . . . . . . . . . . . . . . . . 00590-03663-71 . 7-25 Roller . . . . . . . . . . . . . . . . . . . . . . . . 00590-40215-71 . . 8-9 Roller . . . . . . . . . . . . . . . . . . . . . . . . 00590-40751-71 . . 8-7 Roller, Battery 14.5 in. (368 mm) . . . . . 00590-03844-71 . 2-12 Roller, Battery 16.5 in. (419 mm) . . . . . 00590-03845-71 . 2-12 Roller, Battery 21.0 in. (533 mm) . . . . . 00590-03846-71 . 2-12 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03699-71 . 4-11 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03699-71 . . 4-9 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03821-71 . 5-13 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03827-71 . 5-13 Screw Package, Pole. . . . . . . . . . . . . . 00590-40052-71 . 5-33 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03659-71 . 7-25 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03659-71 . 7-30 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03660-71 . 7-30 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03670-71 . 6-59 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03686-71 . 7-25 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03686-71 . 7-29 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03687-71 . 7-25 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03687-71 . 7-30 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03699-71 . 5-27 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03734-71 . . 4-5 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03742-71 . . 4-5 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03783-71 . . 3-9 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03787-71 . . 2-7 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03787-71 . 6-17 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03787-71 . 6-59

A-12

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Alphabetical Parts Index

Description

Part No.

Page

Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03787-71 . . 6-61 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03787-71 . . . 8-7 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03787-71 . . . 8-9 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03795-71 . . 5-13 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03795-71 . . 8-17 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03795-71 . . . 8-9 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03797-71 . . 6-17 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03797-71 . . 7-11 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03799-71 . . . 2-5 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03799-71 . . 6-17 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03802-71 . . . 3-6 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03802-71 . . . 6-5 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03817-71 . . 5-27 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03818-71 . . 4-13 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03820-71 . . 7-26 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03821-71 . . . 3-4 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03821-71 . . 6-73 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03828-71 . . . 3-9 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03831-71 . . . 5-5 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03836-71 . . . 4-5 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03837-71 . . 2-17 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03838-71 . . 6-71 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03838-71 . . 7-21 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03858-71 . . 5-11 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03858-71 . . 5-13 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03858-71 . . 5-21 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03864-71 . . 2-21 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03865-71 . . 5-21 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03870-71 . . 2-15 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03870-71 . . 5-16 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03888-71 . . . 2-5 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03911-71 . . 6-57 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03911-71 . . 6-76 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03911-71 . . 7-21 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03911-71 . . 8-13 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03911-71 . . 8-17 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03914-71 . . 4-11 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03914-71 . . . 4-9 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03914-71 . . 5-11 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03915-71 . . . 3-3 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03915-71 . . 4-11 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03915-71 . . . 4-9 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03915-71 . . 6-69 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03916-71 . . 6-69 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03917-71 . . 2-15 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03917-71 . . . 2-5 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03917-71 . . 5-15 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03917-71 . . 5-16 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03917-71 . . 5-21 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03917-71 . . . 5-5 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03917-71 . . 6-69 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-04260-71 . . . 5-5 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-04473-71 . . 7-25 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-04473-71 . . 7-29 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-04474-71 . . 7-25 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-05000-71 . . 7-29 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-05040-71 . . 6-73 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-05061-71 . . 6-19 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-05061-71 . . 6-27 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-05061-71 . . 6-29 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-05074-71 . . 6-24

Description

Part No.

Page

Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-05118-71 . . 6-81 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-05118-71 . . 7-25 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-05118-71 . . 7-29 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-05154-71 . . 5-13 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-05157-71 . . 5-19 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-05157-71 . . . 5-5 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-05185-71 . . . 2-5 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-05185-71 . . 4-11 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-05185-71 . . . 4-9 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-05185-71 . . 6-77 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-05205-71 . . . 3-3 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-05211-71 . . 7-33 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-05226-71 . . . 8-5 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-39574-71 . . . 2-5 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-39859-71 . . 5-11 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-40025-71 . . . 4-5 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-40038-71 . . 5-11 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-40038-71 . . . 5-5 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-40038-71 . . 7-26 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-40056-71 . . . 6-5 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-40134-71 . . 7-26 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-40146-71 . . 6-73 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-40221-71 . . . 8-7 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-40221-71 . . . 8-9 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-40224-71 . . . 8-7 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-40224-71 . . . 8-9 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-40225-71 . . 8-13 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-40225-71 . . 8-17 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-40225-71 . . . 8-7 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-40225-71 . . . 8-9 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-41389-71 . . 7-18 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-41968-71 . . 5-25 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-41973-71 . . 5-25 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-42135-71 . . 2-17 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-42135-71 . . 2-21 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-43449-71 . . . 5-6 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-43629-71 . . 7-30 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-43630-71 . . 7-30 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-43639-71 . . 7-25 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-43639-71 . . 7-30 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-43640-71 . . 6-53 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-43640-71 . . 6-55 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-43652-71 . . . 6-6 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-43909-71 . . . 2-5 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-43949-71 . . 5-25 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-43950-71 . . 5-25 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-44485-71 . . . 3-3 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-47765-71 . . . 2-5 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-47800-71 . . 6-17 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-47801-71 . . 6-17 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-47811-71 . . 8-11 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-47824-71 . . . 7-2 Screw, Button Head . . . . . . . . . . . . . . . 00590-03927-71 . . . 7-5 Screw, Button Head . . . . . . . . . . . . . . . 00590-03928-71 . . . 7-9 Screw, Cap . . . . . . . . . . . . . . . . . . . . 00590-03688-71 . . 7-21 Screw, Cap . . . . . . . . . . . . . . . . . . . . 00590-03795-71 . . . 3-9 Screw, Cap . . . . . . . . . . . . . . . . . . . . 00590-03805-71 . . 7-21 Screw, Cap . . . . . . . . . . . . . . . . . . . . 00590-03837-71 . . 2-21 Screw, Cap . . . . . . . . . . . . . . . . . . . . 00590-03863-71 . . . 3-4 Screw, Cap . . . . . . . . . . . . . . . . . . . . 00590-03864-71 . . 2-17 Screw, Cap . . . . . . . . . . . . . . . . . . . . 00590-03884-71 . . 2-17

A-13

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 Alphabetical Parts Index

Description

Part No.

Page

Screw, Cap . . . . . . . . . . . . . . . . . . . . 00590-03884-71. . 2-21 Screw, Cap . . . . . . . . . . . . . . . . . . . . 00590-03911-71. . 7-21 Screw, Cap . . . . . . . . . . . . . . . . . . . . 00590-03911-71. . . 7-5 Screw, Cap . . . . . . . . . . . . . . . . . . . . 00590-03917-71. . 2-11 Screw, Cap . . . . . . . . . . . . . . . . . . . . 00590-03917-71. . 7-10 Screw, Cap . . . . . . . . . . . . . . . . . . . . 00590-03920-71. . 6-39 Screw, Cap . . . . . . . . . . . . . . . . . . . . 00590-03920-71. . 7-10 Screw, Cap . . . . . . . . . . . . . . . . . . . . 00590-03921-71. . . 8-4 Screw, Cap . . . . . . . . . . . . . . . . . . . . 00590-03922-71. . . 7-6 Screw, Cap . . . . . . . . . . . . . . . . . . . . 00590-05154-71. . 2-23 Screw, Cap . . . . . . . . . . . . . . . . . . . . 00590-05154-71. . 7-10 Screw, Cap . . . . . . . . . . . . . . . . . . . . 00590-05154-71. . . 7-5 Screw, Cap . . . . . . . . . . . . . . . . . . . . 00590-05154-71. . . 7-6 Screw, Cap . . . . . . . . . . . . . . . . . . . . 00590-39574-71. . . 4-3 Screw, Cap . . . . . . . . . . . . . . . . . . . . 00590-39658-71. . 2-21 Screw, Cap . . . . . . . . . . . . . . . . . . . . 00590-41770-71. . 7-10 Screw, Cap . . . . . . . . . . . . . . . . . . . . 00590-41770-71. . . 7-5 Screw, Cap . . . . . . . . . . . . . . . . . . . . 00590-43425-71. . . 4-3 Screw, Cap . . . . . . . . . . . . . . . . . . . . 00590-47819-71. . 7-11 Screw, Flat Head . . . . . . . . . . . . . . . . 00590-03839-71. . 7-21 Screw, Flat Head . . . . . . . . . . . . . . . . 00590-43635-71. . . 4-3 Screw, Flat Head, Lock . . . . . . . . . . . . 00590-03919-71. . 7-21 Screw, Lock . . . . . . . . . . . . . . . . . . . . 00590-03820-71. . 7-21 Screw, Set . . . . . . . . . . . . . . . . . . . . . 00590-41927-71. . 5-25 Screw, Set BH. . . . . . . . . . . . . . . . . . . 00590-03471-71. . 5-25 Screw, Set SH. . . . . . . . . . . . . . . . . . . 00590-41971-71. . 5-25 Screw, Set . . . . . . . . . . . . . . . . . . . . . 00590-03677-71. . 7-29 Screw, Set . . . . . . . . . . . . . . . . . . . . . 00590-03913-71. . 7-13 Screw, Set . . . . . . . . . . . . . . . . . . . . . 00590-03913-71. . 7-15 Screw, Set . . . . . . . . . . . . . . . . . . . . . 00590-05040-71. . 6-75 Screw, Set . . . . . . . . . . . . . . . . . . . . . 00590-05186-71. . . 2-5 Screw, Set . . . . . . . . . . . . . . . . . . . . . 00590-40222-71. . . 8-7 Screw, Set . . . . . . . . . . . . . . . . . . . . . 00590-40222-71. . . 8-9 Screw, Set . . . . . . . . . . . . . . . . . . . . . 00590-47783-71. . . 4-3 Screw, Socket Head . . . . . . . . . . . . . . 00590-03659-71. . 7-21 Screw, Socket Head . . . . . . . . . . . . . . 00590-04187-71. . 4-13 Screw, Socket Head . . . . . . . . . . . . . . 00590-42259-71. . 4-13 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03796-71. . 6-17 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03811-71. . 6-17 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-03858-71. . 5-19 Seal and Retaining Package . . . . . . . . . 00590-45443-71. . 5-33 Seal Kit . . . . . . . . . . . . . . . . . . . . . . . 00590-39529-71. . 7-33 Seal Kit . . . . . . . . . . . . . . . . . . . . . . . 00590-41153-71. . 6-11 Seal Kit . . . . . . . . . . . . . . . . . . . . . . . 00590-41164-71. . 6-13 Seal Kit . . . . . . . . . . . . . . . . . . . . . . . 00590-41174-71. . 6-11 Seal Kit . . . . . . . . . . . . . . . . . . . . . . . 00590-41229-71. . 6-13 Seal Kit . . . . . . . . . . . . . . . . . . . . . . . 00590-43815-71. . 6-11 Seal Kit . . . . . . . . . . . . . . . . . . . . . . . 00590-47777-71. . 6-13 Seal Kit . . . . . . . . . . . . . . . . . . . . . . . 00590-04389-71. . 6-33 Seal Kit . . . . . . . . . . . . . . . . . . . . . . . 00590-04499-71. . 6-43 Seal Kit . . . . . . . . . . . . . . . . . . . . . . . 00590-05014-71. . 6-37 Seal Kit . . . . . . . . . . . . . . . . . . . . . . . 00590-39561-71. . . 6-9 Seal Kit . . . . . . . . . . . . . . . . . . . . . . . 00590-46396-71. . 6-17 Seal . . . . . . . . . . . . . . . . . . . . . . . . . 00590-43134-71. . 6-27 Seal, Rod . . . . . . . . . . . . . . . . . . . . . . 00590-43132-71. . 6-24 Seal, Rod . . . . . . . . . . . . . . . . . . . . . . 00590-43135-71. . 6-29 Seal, Rod . . . . . . . . . . . . . . . . . . . . . . 00590-45695-71. . 6-29 Seal, Standard . . . . . . . . . . . . . . . . . . 00590-47809-71. . 6-27 Sealed Beam (24 Volt). . . . . . . . . . . . . 00590-05291-71. . 5-22 Sealed Beam (36 Volt). . . . . . . . . . . . . 00590-05292-71. . 5-22 Sensor (18 mm N.O.) . . . . . . . . . . . . . 00590-39852-71. . . 5-5

11/29/2007

Description

Part No.

Page

Sensor . . . . . . . . . . . . . . . . . . . . . . . . 00590-03725-71 . . 3-9 Sensor . . . . . . . . . . . . . . . . . . . . . . . . 00590-03726-71 . . 3-9 Sensor, Black Plug . . . . . . . . . . . . . . . 00590-39572-71 . . 3-9 Sensor, Blue Plug . . . . . . . . . . . . . . . . 00590-43691-71 . . 3-9 Sensor, Gray Plug. . . . . . . . . . . . . . . . 00590-43690-71 . . 3-9 Sensor, Proximity . . . . . . . . . . . . . . . . 00590-39852-71 . 8-13 Sensor, Proximity . . . . . . . . . . . . . . . . 00590-39852-71 . 8-17 Sensor, Speed (Female Plug) . . . . . . . . 00590-04217-71 . . 3-9 Sensor, Speed (Male Plug) . . . . . . . . . . 00590-04218-71 . . 3-9 Shaft (Cold Storage) . . . . . . . . . . . . . . 00590-04321-71 . 7-13 Shaft (Cold Storage) . . . . . . . . . . . . . . 00590-43686-71 . 7-15 Shaft (Cold Storage/Corrosion) . . . . . . 00590-04322-71 . 2-21 Shaft . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03876-71 . . 7-6 Shaft . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03969-71 . 7-13 Shaft . . . . . . . . . . . . . . . . . . . . . . . . . 00590-04125-71 . . 7-6 Shaft . . . . . . . . . . . . . . . . . . . . . . . . . 00590-04128-71 . 7-10 Shaft . . . . . . . . . . . . . . . . . . . . . . . . . 00590-04143-71 . 2-21 Shaft . . . . . . . . . . . . . . . . . . . . . . . . . 00590-40278-71 . 7-15 Shaft, Battery 14.5 in. (368 mm) . . . . . 00590-03842-71 . 2-12 Shaft, Battery 16.5 in. (419 mm) . . . . . 00590-03841-71 . 2-12 Shaft, Battery 21.0 in. (533 mm) . . . . . 00590-03843-71 . 2-12 Shaft, Sheave (Cold Storage) . . . . . . . . 00590-04319-71 . 7-10 Shaft, Sheave (Cold Storage) . . . . . . . . 00590-39573-71 . . 7-6 Shaft, Sheave . . . . . . . . . . . . . . . . . . . 00590-03977-71 . . 7-6 Shaft, Sheave . . . . . . . . . . . . . . . . . . . 00590-04127-71 . 7-10 Shaft-Handle . . . . . . . . . . . . . . . . . . . 00590-43955-71 . 5-25 Sheave . . . . . . . . . . . . . . . . . . . . . . . 00590-03994-71 . . 7-5 Sheave, Chain . . . . . . . . . . . . . . . . . . 00590-03873-71 . 7-13 Sheave, Chain . . . . . . . . . . . . . . . . . . 00590-03873-71 . . 7-6 Sheave, Chain . . . . . . . . . . . . . . . . . . 00590-04000-71 . 7-10 Sheave, Chain . . . . . . . . . . . . . . . . . . 00590-04000-71 . 7-15 Sheave, Hose . . . . . . . . . . . . . . . . . . . 00590-03918-71 . 7-11 Sheave, Hose . . . . . . . . . . . . . . . . . . . 00590-03918-71 . . 7-6 Sheave, Hydraulic and Electrical . . . . . 00590-03983-71 . 7-13 Sheave, Hydraulic and Electrical . . . . . 00590-04243-71 . 7-11 Sheave, Hydraulic and Electrical . . . . . 00590-04243-71 . 7-15 Sheave, Hydraulic, And Electrical . . . . . 00590-03983-71 . . 7-6 Shield . . . . . . . . . . . . . . . . . . . . . . . . 00590-05008-71 . 7-30 Shield, Overhead Guard . . . . . . . . . . . 00590-04239-71 . 2-15 Shield, Spill . . . . . . . . . . . . . . . . . . . . 00590-43890-71 . . 5-6 Shim 0.062 in. (1.57 mm) . . . . . . . . . . 00590-05131-71 . 7-29 Shim Kit. . . . . . . . . . . . . . . . . . . . . . . 00590-03741-71 . . 4-5 Shim Kit. . . . . . . . . . . . . . . . . . . . . . . 00590-03747-71 . . 4-5 Shim Kit. . . . . . . . . . . . . . . . . . . . . . . 00590-03748-71 . . 4-5 Shim . . . . . . . . . . . . . . . . . . . . . . . . . 00590-04477-71 . 7-25 Shim . . . . . . . . . . . . . . . . . . . . . . . . . 00590-05130-71 . 7-25 Shim . . . . . . . . . . . . . . . . . . . . . . . . . 00590-05131-71 . 7-25 Shim . . . . . . . . . . . . . . . . . . . . . . . . . 00590-05142-71 . 7-25 Shim . . . . . . . . . . . . . . . . . . . . . . . . . 00590-05142-71 . 7-30 Shim, 0.025 in. (0.635 mm) . . . . . . . . 00590-40127-71 . 7-21 Shim, 0.025 in. (0.635 mm) . . . . . . . . 00590-40127-71 . 7-30 Shim, 0.05 in. (1.27 mm) . . . . . . . . . . 00590-03691-71 . 7-17 Shim, 0.05 in. (1.27 mm) . . . . . . . . . . 00590-03691-71 . 7-18 Shim, 0.05 in. (1.27 mm) . . . . . . . . . . 00590-03691-71 . . 7-5 Shim, 0.05 in. (1.27 mm) . . . . . . . . . . 00590-03691-71 . . 7-9 Shim, 0.05 in. (1.27 mm) . . . . . . . . . . 00590-03694-71 . 7-21 Shim, 0.050 in (1.27 mm) . . . . . . . . . . 00590-03694-71 . 7-30 Shim, 0.06 in. (1.57 mm) . . . . . . . . . . 00590-40173-71 . 7-18 Shim, 0.060 in. (1.52 mm) . . . . . . . . . 00590-03825-71 . 7-21 Shim, 0.060 in. (1.52 mm) . . . . . . . . . 00590-04477-71 . 7-30 Shim, 0.063 in. (1.58 mm) . . . . . . . . . 00590-03973-71 . 7-13

A-14

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Alphabetical Parts Index

Description

Part No.

Page

Shim, 0.08 in. (2.03 mm) . . . . . . . . . . . 00590-03693-71 . . . 7-5 Shim, 0.08 in. (2.03 mm) . . . . . . . . . . . 00590-03693-71 . . . 7-9 Shim, 0.1196 in. (3.03 mm) . . . . . . . . . 00590-03824-71 . . 7-21 Shim, 0.12 in. (3.0 Mm). . . . . . . . . . . . 00590-40174-71 . . 7-18 Shim, 0.120 in. (3.05 mm) . . . . . . . . . . 00590-05007-71 . . 7-29 Shim, 0.21 in. (5.40 mm) . . . . . . . . . . . 00590-03992-71 . . 7-15 Shim, 0.28 in. (7.0 mm) . . . . . . . . . . . . 00590-03993-71 . . 7-15 Shim, Washer . . . . . . . . . . . . . . . . . . . 00590-40613-71 . . 5-29 Shock, Mount . . . . . . . . . . . . . . . . . . . 00590-05127-71 . . 6-17 Shoe . . . . . . . . . . . . . . . . . . . . . . . . . 00590-43659-71 . . 4-14 Shroud, Fan . . . . . . . . . . . . . . . . . . . . 00590-43654-71 . . 5-19 Sideshift Carriage 4 in. (Model 7BRU18). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45711-71 . . 7-33 Sideshift Carriage 4 in. (Models 7BRU23, 7BDRU15, 7BSU20 and 7BSU25) . . . . . . . . . . . . . . . . . . . . . . 00590-45510-71 . . 7-33 Sideshift Carriage 6 in. (Model 7BRU18) 00590-45645-71 . . 7-33 Sideshift Carriage 6 in. (Models 7BRU23, 7BDRU15, 7BSU20 and 7BSU25) . . . . . . . . . . . . . . . . . . . . . . 00590-45509-71 . . 7-33 Sideshift Carriage 8 in. (Model 7BRU18) . . 00590-46398-717-33 Sideshift Carriage 8 in. (Models 7BRU23, 7BDRU15, 7BSU20 and 7BSU25) . . . . . . . . . . . . . . . . . . . . . . 00590-45508-71 . . 7-33 Sleeve . . . . . . . . . . . . . . . . . . . . . . . . 00590-43704-71 . . . 4-3 Socket, Wire . . . . . . . . . . . . . . . . . . . . 00590-43672-71 . . 5-21 Spacer . . . . . . . . . . . . . . . . . . . . . . . . 00590-03744-71 . . . 4-5 Spacer . . . . . . . . . . . . . . . . . . . . . . . . 00590-04126-71 . . 7-10 Spacer . . . . . . . . . . . . . . . . . . . . . . . . 00590-04126-71 . . . 7-6 Spacer . . . . . . . . . . . . . . . . . . . . . . . . 00590-05022-71 . . 6-37 Spacer . . . . . . . . . . . . . . . . . . . . . . . . 00590-40129-71 . . 7-25 Spacer . . . . . . . . . . . . . . . . . . . . . . . . 00590-40129-71 . . 7-29 Spacer . . . . . . . . . . . . . . . . . . . . . . . . 00590-42258-71 . . 4-13 Spacer, Brake Sensor . . . . . . . . . . . . . . 00590-04237-71 . . . 3-9 Spacer, PCB . . . . . . . . . . . . . . . . . . . . 00590-05222-71 . . . 5-6 Spacer . . . . . . . . . . . . . . . . . . . . . . . . 00590-03856-71 . . 7-11 Spacer . . . . . . . . . . . . . . . . . . . . . . . . 00590-03856-71 . . . 7-6 Spare Parts Kit (Bearing) . . . . . . . . . . . . 00590-03710-71 . . . 4-5 Spare Parts Kit (Bevel Gear) . . . . . . . . . 00590-03713-71 . . . 4-5 Spare Parts Kit (Helical Gear) . . . . . . . . 00590-03728-71 . . . 4-5 Spare Parts Kit (Sealing) . . . . . . . . . . . . 00590-03711-71 . . . 4-5 Spare Parts Kit (Wheel Shaft) . . . . . . . . 00590-03712-71 . . . 4-5 Spinner. . . . . . . . . . . . . . . . . . . . . . . . 00590-05208-71 . . . 3-3 Spring Kit, Brush . . . . . . . . . . . . . . . . . 00590-04574-71 . . 5-29 Spring Kit, Brush . . . . . . . . . . . . . . . . . 00590-04574-71 . . 5-31 Spring Set. . . . . . . . . . . . . . . . . . . . . . 00590-04311-71 . . 5-33 Spring . . . . . . . . . . . . . . . . . . . . . . . . 00590-03567-71 . . . 2-5 Spring . . . . . . . . . . . . . . . . . . . . . . . . 00590-03875-71 . . 6-19 Spring . . . . . . . . . . . . . . . . . . . . . . . . 00590-03875-71 . . 6-24 Spring . . . . . . . . . . . . . . . . . . . . . . . . 00590-03875-71 . . 6-27 Spring . . . . . . . . . . . . . . . . . . . . . . . . 00590-03875-71 . . 6-30 Spring . . . . . . . . . . . . . . . . . . . . . . . . 00590-04135-71 . . 2-17 Spring . . . . . . . . . . . . . . . . . . . . . . . . 00590-04135-71 . . 2-21 Spring . . . . . . . . . . . . . . . . . . . . . . . . 00590-04141-71 . . 2-23 Spring . . . . . . . . . . . . . . . . . . . . . . . . 00590-04186-71 . . 4-13 Spring . . . . . . . . . . . . . . . . . . . . . . . . 00590-40214-71 . . . 8-7 Spring . . . . . . . . . . . . . . . . . . . . . . . . 00590-40214-71 . . . 8-9 Spring . . . . . . . . . . . . . . . . . . . . . . . . 00590-43660-71 . . 4-14 Spring, Brush . . . . . . . . . . . . . . . . . . . 00590-03896-71 . . 5-29 Spring, Compression . . . . . . . . . . . . . . 00590-05196-71 . . . 3-3 Spring, Compression . . . . . . . . . . . . . . 00590-41975-71 . . 5-25 Spring, Lift . . . . . . . . . . . . . . . . . . . . . 00590-45841-71 . . 5-25 Spring, Return . . . . . . . . . . . . . . . . . . . 00590-04038-71 . . . 4-9 Spring, Return . . . . . . . . . . . . . . . . . . . 00590-04242-71 . . 4-11

Description

Part No.

Page

Spring, Travel . . . . . . . . . . . . . . . . . . . 00590-43091-71 . . 5-25 Standoff . . . . . . . . . . . . . . . . . . . . . . . 00590-04264-71 . . 5-13 Static Strap . . . . . . . . . . . . . . . . . . . . . 00590-43669-71 . . . 2-9 Steer Gear Assembly (24 Volt Motor). . . 00590-04033-71 . . . 3-5 Steer Gear Assembly (36 Volt Motor). . . 00590-04034-71 . . . 3-5 Steer Gear Motor Installation . . . . . . . . 00590-43906-71 . . . 3-4 Steer Spacer Weldment . . . . . . . . . . . . 00590-40314-71 . . . 3-3 Stop, Steering . . . . . . . . . . . . . . . . . . . 00590-43732-71 . . . 4-3 Strap . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03847-71 . . . 5-5 Strap . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03847-71 . . 6-73 Strap . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03847-71 . . 8-13 Strap . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03847-71 . . 8-17 Strap . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39857-71 . . 5-11 Strap . . . . . . . . . . . . . . . . . . . . . . . . . 00590-42978-71 . . 5-25 Strip, Terminal. . . . . . . . . . . . . . . . . . . 00590-05225-71 . . . 8-5 Stud. . . . . . . . . . . . . . . . . . . . . . . . . . 00590-05192-71 . . . 2-5 Stud, M8 . . . . . . . . . . . . . . . . . . . . . . 00590-03778-71 . . 5-13 Support . . . . . . . . . . . . . . . . . . . . . . . 00590-39502-71 . . 7-33 Support . . . . . . . . . . . . . . . . . . . . . . . 00590-40211-71 . . . 8-7 Support . . . . . . . . . . . . . . . . . . . . . . . 00590-40231-71 . . . 8-9 Support, Display . . . . . . . . . . . . . . . . . 00590-43887-71 . . . 2-5 Support, Steering Weldment . . . . . . . . . 00590-43713-71 . . . 3-3 Switch, Brake . . . . . . . . . . . . . . . . . . . 00590-03798-71 . . 4-11 Switch, Brake . . . . . . . . . . . . . . . . . . . 00590-03798-71 . . . 4-9 Switch, Brake/Lift . . . . . . . . . . . . . . . . 00590-03798-71 . . 5-27 Switch, Fan. . . . . . . . . . . . . . . . . . . . . 00590-04226-71 . . 5-23 Switch, Key (2 Position) . . . . . . . . . . . . 00590-40879-71 . . . 5-6 Switch, Lift Limit, With Override . . . . . . 00590-04229-71 . . 5-23 Switch, Operator Light . . . . . . . . . . . . . 00590-04227-71 . . 5-23 Switch, Pushbutton . . . . . . . . . . . . . . . . 00590-43619-71 . . 5-25 Switch, Thermo . . . . . . . . . . . . . . . . . . 00590-42142-71 . . 5-11 Switch, Work Light . . . . . . . . . . . . . . . 00590-04228-71 . . 5-23 Tab Contacts. . . . . . . . . . . . . . . . . . . . 00590-43678-71 . . . 5-5 Tab, Male . . . . . . . . . . . . . . . . . . . . . 00590-05121-71 . . 5-27 Tab, Male . . . . . . . . . . . . . . . . . . . . . 00590-05122-71 . . 5-27 Tab, Male . . . . . . . . . . . . . . . . . . . . . 00590-42146-71 . . 5-11 Tachometer. . . . . . . . . . . . . . . . . . . . . 00590-05203-71 . . . 3-3 Tack . . . . . . . . . . . . . . . . . . . . . . . . . 00590-05115-71 . . . 2-9 Tack . . . . . . . . . . . . . . . . . . . . . . . . . 00590-40018-71 . . . 2-9 Tape, Vinyl Electrical . . . . . . . . . . . . . . 00590-43930-71 . . 5-25 Tape, Vinyl Electrical . . . . . . . . . . . . . . 00590-43931-71 . . 5-25 Tee . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-04039-71 . . 6-75 Tee . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-04041-71 . . . 6-3 Tee . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-04485-71 . . 6-75 Tee . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-05077-71 . . 6-45 Tee . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-05077-71 . . 6-47 Tee . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-40169-71 . . 6-69 Tee . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-43918-71 . . 6-69 Terminal Stud Package. . . . . . . . . . . . . 00590-40260-71 . . 5-33 Terminal . . . . . . . . . . . . . . . . . . . . . . . 00590-05120-71 . . 5-21 Terminal . . . . . . . . . . . . . . . . . . . . . . . 00590-42146-71 . . 5-19 Terminal, Wire . . . . . . . . . . . . . . . . . . 00590-05121-71 . . 5-22 Thermistor Assembly . . . . . . . . . . . . . . 00590-04401-71 . . 6-17 Thermostat . . . . . . . . . . . . . . . . . . . . . 00590-39623-71 . . 5-11 Tie, Wire . . . . . . . . . . . . . . . . . . . . . . 00590-03848-71 . . 6-75 Tie, Wire . . . . . . . . . . . . . . . . . . . . . . 00590-03848-71 . . 6-81 Tilt Cylinder Assembly (Left-Hand) . . . . . 00590-05024-71 . . 6-41 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-04422-71 . . 6-39 Tilt Cylinder Assembly (Right-Hand) . . . . 00590-05033-71 . . 6-41 Tilt Cylinder Assembly . . . . . . . . . . . . . 00590-05026-71 . . 6-43 Tilt Cylinder Assembly, Left-Hand . . . . . . 00590-05024-71 . . 6-73

A-15

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 Alphabetical Parts Index

Description

Part No.

Page

Tilt Cylinder Assembly, Left-Hand . . . . . 00590-05024-71. . 7-25 Tilt Cylinder Assembly, Model 7BSU25 . 00590-40170-71. . 6-39 Tilt Cylinder Assembly, Right-Hand . . . . 00590-05033-71. . 6-73 Tilt Cylinder Assembly, Right-Hand . . . . 00590-05033-71. . 7-25 Tip Kit, Contactor . . . . . . . . . . . . . . . . 00590-05294-71. . 5-14 Tire (85 Durometer) . . . . . . . . . . . . . . . 00590-40032-71. . . 4-6 Tire (95 Durometer) . . . . . . . . . . . . . . . 00590-40031-71. . . 4-6 Tire (Black Poly) . . . . . . . . . . . . . . . . . 00590-40028-71. . . 4-6 Tire (EZ Poly) . . . . . . . . . . . . . . . . . . . 00590-40029-71. . . 4-6 Tire (Rubber). . . . . . . . . . . . . . . . . . . . 00590-04007-71. . . 4-6 Tire (Vulkollan) . . . . . . . . . . . . . . . . . . 00590-04148-71. . . 4-6 Tire, Load (10.5 in. X 3.5 in.). . . . . . . . 00590-04166-71. . 7-44 Toe Box, 4 in. High . . . . . . . . . . . . . . . 00590-04028-71. . 7-39 Toe Box, 4 in. High . . . . . . . . . . . . . . . 00590-43775-71. . 7-35 Toe Box, 5 in. High . . . . . . . . . . . . . . . 00590-03987-71. . 7-43 Toe Box, 5 in. High . . . . . . . . . . . . . . . 00590-04163-71. . 7-41 Toe Box, 5 in. High . . . . . . . . . . . . . . . 00590-43667-71. . 7-37 Transducer, Pressure . . . . . . . . . . . . . . 00590-43961-71. . 8-10 Transmission Assembly . . . . . . . . . . . . 00590-03849-71. . . 4-5 Transmission Assembly . . . . . . . . . . . . 00590-04131-71. . . 4-5 Tube Assembly . . . . . . . . . . . . . . . . . . 00590-04268-71. . 6-59 Tube . . . . . . . . . . . . . . . . . . . . . . . . . 00590-04013-71. . 6-62 Tube . . . . . . . . . . . . . . . . . . . . . . . . . 00590-40181-71. . 6-55 Tube . . . . . . . . . . . . . . . . . . . . . . . . . 00590-40182-71. . 6-55 Tube, Cylinder (Left-Hand) . . . . . . . . . . 00590-05011-71. . 6-41 Tube, Cylinder (Right-Hand) . . . . . . . . . 00590-05023-71. . 6-41 Tube, Cylinder . . . . . . . . . . . . . . . . . . 00590-05027-71. . 6-43 Valve (4 Way 3 Position) . . . . . . . . . . . 00590-43814-71. . 6-11 Valve Assembly, Manifold . . . . . . . . . . 00590-43778-71. . 6-11 Valve Cover . . . . . . . . . . . . . . . . . . . . 00590-04303-71. . 7-26 Valve, 4 Way (Tilt and Sideshift). . . . . . 00590-40109-71. . 6-14 Valve, Bi-Directional . . . . . . . . . . . . . . 00590-05180-71. . 6-13 Valve, Bi-Directional . . . . . . . . . . . . . . 00590-05180-71. . 6-14 Valve, Check . . . . . . . . . . . . . . . . . . . 00590-41166-71. . 6-13 Valve, Check . . . . . . . . . . . . . . . . . . . 00590-43811-71. . 6-11 Valve, Check . . . . . . . . . . . . . . . . . . . 00590-43812-71. . 6-11 Valve, Flow Limit (13 GPM) . . . . . . . . . 00590-04324-71. . 6-45 Valve, Flow Limit (19 GPM) . . . . . . . . . 00590-04326-71. . 6-47 Valve, Flow Limit (8 GPM) . . . . . . . . . . 00590-04323-71. . 6-45 Valve, Flow Limit (8 GPM) . . . . . . . . . . 00590-04325-71. . 6-47 Valve, N.C. . . . . . . . . . . . . . . . . . . . . 00590-40109-71. . 6-13 Valve, Poppet, N.O. . . . . . . . . . . . . . . 00590-43813-71. . 6-11 Warning Light and Alarm Assembly . . . 00590-43877-71. . 5-21 Washer . . . . . . . . . . . . . . . . . . . . . . . 00590-03690-71. . . 2-5 Washer . . . . . . . . . . . . . . . . . . . . . . . 00590-03690-71. . 6-41 Washer . . . . . . . . . . . . . . . . . . . . . . . 00590-03690-71. . 6-43 Washer . . . . . . . . . . . . . . . . . . . . . . . 00590-03740-71. . . 4-5 Washer . . . . . . . . . . . . . . . . . . . . . . . 00590-03800-71. . . 2-5 Washer . . . . . . . . . . . . . . . . . . . . . . . 00590-03803-71. . 2-15 Washer . . . . . . . . . . . . . . . . . . . . . . . 00590-03803-71. . 2-23 Washer . . . . . . . . . . . . . . . . . . . . . . . 00590-03804-71. . 5-13 Washer . . . . . . . . . . . . . . . . . . . . . . . 00590-03804-71. . . 6-5 Washer . . . . . . . . . . . . . . . . . . . . . . . 00590-03804-71. . . 8-7 Washer . . . . . . . . . . . . . . . . . . . . . . . 00590-03804-71. . . 8-9 Washer . . . . . . . . . . . . . . . . . . . . . . . 00590-03814-71. . 5-19 Washer . . . . . . . . . . . . . . . . . . . . . . . 00590-03853-71. . . 4-5 Washer . . . . . . . . . . . . . . . . . . . . . . . 00590-03855-71. . . 4-5 Washer . . . . . . . . . . . . . . . . . . . . . . . 00590-03902-71. . 7-21 Washer . . . . . . . . . . . . . . . . . . . . . . . 00590-04188-71. . 4-13 Washer . . . . . . . . . . . . . . . . . . . . . . . 00590-04318-71. . 2-17 Washer . . . . . . . . . . . . . . . . . . . . . . . 00590-04318-71. . 2-21

11/29/2007

Description

Part No.

Page

Washer . . . . . . . . . . . . . . . . . . . . . . . 00590-40136-71 . 7-26 Washer . . . . . . . . . . . . . . . . . . . . . . . 00590-40136-71 . 7-30 Washer . . . . . . . . . . . . . . . . . . . . . . . 00590-45502-71 . 7-33 Washer, 0.030 in. Thick . . . . . . . . . . . 00590-41374-71 . 7-21 Washer, 0.094 in. Thick . . . . . . . . . . . 00590-04193-71 . 7-21 Washer, 10 Gauge . . . . . . . . . . . . . . 00590-03695-71 . 7-35 Washer, 10 Gauge . . . . . . . . . . . . . . 00590-03695-71 . 7-39 Washer, 10 Gauge . . . . . . . . . . . . . . 00590-03697-71 . 7-37 Washer, 10 Gauge . . . . . . . . . . . . . . 00590-03697-71 . 7-41 Washer, 10 Gauge . . . . . . . . . . . . . . 00590-03697-71 . 7-43 Washer, 10 Gauge . . . . . . . . . . . . . . 00590-03697-71 . 7-44 Washer, 18 Gauge . . . . . . . . . . . . . . 00590-03696-71 . 7-35 Washer, 18 Gauge . . . . . . . . . . . . . . 00590-03696-71 . 7-39 Washer, 18 Gauge . . . . . . . . . . . . . . 00590-03698-71 . 7-37 Washer, 18 Gauge . . . . . . . . . . . . . . 00590-03698-71 . 7-41 Washer, 18 Gauge . . . . . . . . . . . . . . 00590-03698-71 . 7-43 Washer, 18 Gauge . . . . . . . . . . . . . . 00590-03698-71 . 7-44 Washer, BRB8 . . . . . . . . . . . . . . . . . . 00590-03804-71 . . 3-3 Washer, Copper . . . . . . . . . . . . . . . . 00590-03732-71 . . 4-5 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-03652-71 . 6-59 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-03654-71 . 7-29 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-03655-71 . 6-41 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-03655-71 . 6-43 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-03767-71 . . 7-5 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-03814-71 . . 5-5 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-03885-71 . . 2-5 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-03885-71 . 6-17 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-03886-71 . . 3-4 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-03937-71 . 7-21 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-05148-71 . 5-13 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-05148-71 . 6-69 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-05148-71 . 6-73 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-05149-71 . 6-57 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-05149-71 . 7-21 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-05150-71 . . 8-4 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-05189-71 . . 2-5 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-40015-71 . . 2-5 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-40020-71 . . 3-3 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-40044-71 . 5-13 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-40147-71 . . 6-6 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-40147-71 . 6-73 Washer, Flat . . . . . . . . . . . . . . . . . . . 00590-40147-71 . 7-30 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-03643-71 . 5-13 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-03644-71 . 7-30 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-03784-71 . 2-18 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-03784-71 . 2-23 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-03833-71 . 2-17 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-03833-71 . 2-21 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-05152-71 . 5-19 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-05152-71 . . 5-5 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-05153-71 . 5-13 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-05153-71 . 7-10 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-05153-71 . . 7-5 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-05153-71 . . 7-6 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-40135-71 . 7-26 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-43632-71 . . 5-5 Washer, Safety . . . . . . . . . . . . . . . . . 00590-40140-71 . 6-73 Washer, Seal . . . . . . . . . . . . . . . . . . . 00590-03700-71 . 6-19 Washer, Sealing . . . . . . . . . . . . . . . . 00590-03700-71 . 6-24 Washer, Sealing . . . . . . . . . . . . . . . . 00590-03700-71 . 6-27 Washer, Sealing . . . . . . . . . . . . . . . . 00590-03700-71 . 6-29

A-16

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Alphabetical Parts Index

Description

Part No.

Page

Washer, Shim . . . . . . . . . . . . . . . . . . . 00590-03692-71 . . 7-29 Washer, Shim . . . . . . . . . . . . . . . . . . . 00590-03694-71 . . 7-25 Washer, Shim . . . . . . . . . . . . . . . . . . . 00590-03872-71 . . . 7-6 Washer, Shim . . . . . . . . . . . . . . . . . . . 00590-03992-71 . . 7-10 Washer, Shim . . . . . . . . . . . . . . . . . . . 00590-04154-71 . . 7-11 Washer, Spherical . . . . . . . . . . . . . . . . 00590-03777-71 . . . 4-6 Washer, Spring . . . . . . . . . . . . . . . . . 00590-04313-71 . . 5-33 Washer, Star. . . . . . . . . . . . . . . . . . . . 00590-39860-71 . . 5-11 Washer, Thrust . . . . . . . . . . . . . . . . . . 00590-05131-71 . . 7-22 Washer, Wavy . . . . . . . . . . . . . . . . . . 00590-39826-71 . . 5-31 Washer, Wear . . . . . . . . . . . . . . . . . . 00590-05193-71 . . . 2-5 Weldment, Bracket . . . . . . . . . . . . . . . 00590-43889-71 . . . 2-5 Weldment, Floor Plate . . . . . . . . . . . . . 00590-04215-71 . . 5-27 Weldment, Pedal . . . . . . . . . . . . . . . . . 00590-04214-71 . . 5-27 Wheel Plate Weldment, Left-Hand . . . . . 00590-04165-71 . . 7-44 Wheel Plate Weldment, Right-Hand . . . . 00590-04164-71 . . 7-44 Wheel . . . . . . . . . . . . . . . . . . . . . . . . 00590-05048-71 . . 7-44 Wheel, Caster . . . . . . . . . . . . . . . . . . 00590-04004-71 . . 2-18 Wheel, Caster . . . . . . . . . . . . . . . . . . 00590-04004-71 . . 2-23

Description

Part No.

Page

Wheel, Load (4 in. X 3 in.) . . . . . . . . . . 00590-05047-71 . . 7-35 Wheel, Load (4 in. X 3 in.) . . . . . . . . . . 00590-05047-71 . . 7-39 Wheel, Load (5 in. X 3 in.) . . . . . . . . . . 00590-05046-71 . . 7-41 Wheel, Load (5 in. X 4 in.) . . . . . . . . . . 00590-05044-71 . . 7-37 Wheel, Load (5 in. X 4 in.) . . . . . . . . . . 00590-05044-71 . . 7-43 Wheel, Load Premium Wheel (5 in. X 3 in.). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-43701-71 . . 7-41 Wheel, Steering . . . . . . . . . . . . . . . . . 00590-43729-71 . . . 3-3 Windscreen, 89 in. (2260 mm) Glass . . 00590-04176-71 . . 2-15 Windscreen, 95 in. (2413 mm) Glass . . 00590-04177-71 . . 2-15 Wiper . . . . . . . . . . . . . . . . . . . . . . . . 00590-43128-71 . . 6-19 Wiper . . . . . . . . . . . . . . . . . . . . . . . . 00590-43131-71 . . 6-24 Wiper . . . . . . . . . . . . . . . . . . . . . . . . 00590-43133-71 . . 6-27 Wiper . . . . . . . . . . . . . . . . . . . . . . . . 00590-47798-71 . . 6-19 Wiper . . . . . . . . . . . . . . . . . . . . . . . . 00590-47805-71 . . 6-29 Yoke, Cylinder . . . . . . . . . . . . . . . . . . 00590-41798-71 . . 6-33 Yoke, Rod. . . . . . . . . . . . . . . . . . . . . . 00590-04478-71 . . 6-35 Yoke, Rod. . . . . . . . . . . . . . . . . . . . . . 00590-04992-71 . . 6-37

A-17

11/29/2007

This Page Intentionally Blank

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Numerical Parts Index

APPENDIX B Part No.

Description

Numerical Parts Index Page

Part No.

00590-00128-71 ...............Insulator, Tubing, Shrink............. 5-25 00590-02857-71 ...............Insulator Kit .............................. 5-14 00590-03014-71 ...............Decal, Toyota Outline .................. 2-9 00590-03449-71 ...............Horn ......................................... 5-6 00590-03471-71 ...............Screw, Set BH .......................... 5-25 00590-03505-71 ...............Decal, Overhead Guard .............. 2-9 00590-03508-71 ...............Decal, ESD................................. 2-9 00590-03567-71 ...............Spring ....................................... 2-5 00590-03577-71 ...............Banana Jack .............................. 5-5 00590-03647-71 ...............O-Ring..................................... 6-27 00590-03648-71 ...............O-Ring..................................... 6-20 00590-03650-71 ...............O-Ring..................................... 6-24 00590-03652-71 ...............Washer, Flat............................. 6-59 00590-03655-71 ...............Washer, Flat............................. 6-43 00590-03656-71 ...............Bearing ................................... 6-41 00590-03656-71 ...............Bearing ................................... 6-43 00590-03656-71 ...............Bushing ................................... 6-35 00590-03657-71 ...............Bushing ................................... 6-37 00590-03657-71 ...............Bushing ................................... 7-30 00590-03658-71 ...............Ring, Retainer........................... 7-15 00590-03659-71 ...............Screw...................................... 7-25 00590-03661-71 ...............Pin, Roll ................................... 6-35 00590-03661-71 ...............Pin, Roll ................................... 6-41 00590-03661-71 ...............Pin, Roll ................................... 6-43 00590-03662-71 ...............Pin, Roll ................................... 7-21 00590-03663-71 ...............Roll, Pin ................................... 7-25 00590-03664-71 ...............Pin, Roll ................................... 2-21 00590-03665-71 ...............Pin, Roll ................................... 6-41 00590-03665-71 ...............Pin, Roll ................................... 6-43 00590-03666-71 ...............Pin, Roll ................................... 7-25 00590-03666-71 ...............Pin, Roll ................................... 7-29 00590-03667-71 ...............Pin, Roll ................................... 6-37 00590-03668-71 ...............Pin, Roll ................................... 6-37 00590-03669-71 ...............Pin, Cotter................................ 7-10 00590-03669-71 ...............Pin, Cotter.................................. 7-5 00590-03671-71 ...............Pin, Cotter.................................. 7-5 00590-03671-71 ...............Pin, Cotter.................................. 7-9 00590-03672-71 ...............Fitting, Grease.......................... 2-18 00590-03672-71 ...............Fitting, Grease.......................... 2-23 00590-03672-71 ...............Fitting, Grease.......................... 7-35 00590-03672-71 ...............Fitting, Grease.......................... 7-37 00590-03672-71 ...............Fitting, Grease.......................... 7-39 00590-03672-71 ...............Fitting, Grease.......................... 7-41 00590-03672-71 ...............Fitting, Grease.......................... 7-43 00590-03672-71 ...............Fitting, Grease.......................... 7-44 00590-03673-71 ...............Fitting, Grease.......................... 2-17 00590-03673-71 ...............Fitting, Grease.......................... 2-21 00590-03673-71 ...............Fitting, Grease.......................... 6-33 00590-03673-71 ...............Fitting, Grease.......................... 7-10 00590-03673-71 ...............Fitting, Grease.......................... 7-13 00590-03673-71 ...............Fitting, Grease.......................... 7-15 00590-03673-71 ...............Fitting, Grease.......................... 7-17 00590-03673-71 ...............Fitting, Grease.......................... 7-21 00590-03673-71 ...............Fitting, Grease.......................... 7-25 00590-03673-71 ...............Fitting, Grease.......................... 7-29 00590-03673-71 ...............Fitting, Grease............................ 7-6 00590-03674-71 ...............Bearing ................................... 2-18 00590-03674-71 ...............Bearing ................................... 2-23 00590-03676-71 ...............Bushing ..................................... 6-5 00590-03677-71 ...............Screw, Set................................ 7-29 00590-03678-71 ...............Pin, Cotter................................ 4-11 00590-03679-71 ...............Bearing, Flanged ...................... 2-21 00590-03680-71 ...............Nut ......................................... 6-41

Description

Page

00590-03680-71............... Nut ......................................... 6-43 00590-03681-71............... Grommet ................................... 5-5 00590-03682-71............... Ring, Retainer .......................... 7-29 00590-03683-71............... Ring, Snap............................... 6-24 00590-03683-71............... Ring, Snap............................... 6-27 00590-03683-71............... Ring, Snap............................... 6-30 00590-03686-71............... Screw ..................................... 7-25 00590-03687-71............... Screw ..................................... 7-25 00590-03689-71............... Bolt......................................... 7-25 00590-03690-71............... Washer ................................... 6-43 00590-03691-71............... Shim, 0.05 in. (1.27 mm).......... 7-17 00590-03691-71............... Shim, 0.05 in. (1.27 mm).......... 7-18 00590-03691-71............... Shim, 0.05 in. (1.27 mm)............ 7-5 00590-03691-71............... Shim, 0.05 in. (1.27 mm)............ 7-9 00590-03692-71............... Washer, Shim .......................... 7-29 00590-03693-71............... Shim, 0.08 in. (2.03 mm)............ 7-5 00590-03693-71............... Shim, 0.08 in. (2.03 mm)............ 7-9 00590-03694-71............... Shim, 0.05 in. (1.27 mm).......... 7-21 00590-03694-71............... Shim, 0.050 in (1.27 mm)......... 7-30 00590-03694-71............... Washer, Shim .......................... 7-25 00590-03695-71............... Washer, 10 Gauge .................. 7-35 00590-03695-71............... Washer, 10 Gauge .................. 7-39 00590-03696-71............... Washer, 18 Gauge .................. 7-35 00590-03696-71............... Washer, 18 Gauge .................. 7-39 00590-03697-71............... Washer, 10 Gauge .................. 7-37 00590-03697-71............... Washer, 10 Gauge .................. 7-41 00590-03697-71............... Washer, 10 Gauge .................. 7-43 00590-03697-71............... Washer, 10 Gauge .................. 7-44 00590-03698-71............... Washer, 18 Gauge .................. 7-37 00590-03698-71............... Washer, 18 Gauge .................. 7-41 00590-03698-71............... Washer, 18 Gauge .................. 7-43 00590-03698-71............... Washer, 18 Gauge .................. 7-44 00590-03699-71............... Screw .................................... 4-11 00590-03699-71............... Screw ...................................... 4-9 00590-03699-71............... Screw ..................................... 5-27 00590-03700-71............... Washer, Seal ........................... 6-19 00590-03700-71............... Washer, Sealing....................... 6-24 00590-03700-71............... Washer, Sealing....................... 6-27 00590-03700-71............... Washer, Sealing....................... 6-29 00590-03701-71............... Ring, Retainer .......................... 7-35 00590-03701-71............... Ring, Retainer .......................... 7-39 00590-03702-71............... Ring, Retainer .......................... 7-37 00590-03702-71............... Ring, Retainer .......................... 7-41 00590-03702-71............... Ring, Retainer .......................... 7-43 00590-03703-71............... Plug ........................................ 6-64 00590-03704-71............... Plug ........................................ 6-64 00590-03705-71............... Ring, E .................................... 2-23 00590-03706-71............... Pin, Clevis ............................... 4-11 00590-03707-71............... Ring, Back-up........................... 6-27 00590-03710-71............... Spare Parts Kit (Bearing).............. 4-5 00590-03711-71............... Spare Parts Kit (Sealing)) ............. 4-5 00590-03712-71............... Spare Parts Kit (Wheel Shaft) ....... 4-5 00590-03713-71............... Spare Parts Kit (Bevel Gear)......... 4-5 00590-03714-71............... Pin.......................................... 6-43 00590-03715-71............... Pin.......................................... 6-35 00590-03716-71............... Pin.......................................... 6-41 00590-03717-71............... Flange..................................... 6-17 00590-03718-71............... Flange..................................... 6-17 00590-03720-71............... Receptacle ................................. 5-5 00590-03721-71............... Gear, Ring................................. 4-5 00590-03722-71............... Housing, Contact (2-Pole) ............ 3-5 00590-03723-71............... Pin, Contact ............................... 3-5 00590-03725-71............... Sensor....................................... 3-9

B-1

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Numerical Parts Index

Part No.

Description

Page

Part No.

00590-03726-71 .............. Sensor .......................................3-9 00590-03728-71 .............. Spare Parts Kit (Helical Gear) .......4-5 00590-03729-71 .............. Gear, Wheel ..............................4-5 00590-03730-71 .............. Gear, Wheel ..............................4-5 00590-03731-71 .............. Nut ...........................................4-5 00590-03732-71 .............. Washer, Copper .........................4-5 00590-03733-71 .............. Axle ..........................................4-5 00590-03734-71 .............. Screw ........................................4-5 00590-03735-71 .............. Ring, Sealing ..............................4-5 00590-03736-71 .............. O-Ring .......................................4-5 00590-03737-71 .............. Ring, Locking ..............................4-5 00590-03738-71 .............. Bearing......................................4-5 00590-03739-71 .............. Bearing......................................4-5 00590-03740-71 .............. Washer......................................4-5 00590-03741-71 .............. Shim Kit .....................................4-5 00590-03742-71 .............. Screw ........................................4-5 00590-03743-71 .............. Ring, Cover ................................4-5 00590-03744-71 .............. Spacer.......................................4-5 00590-03745-71 .............. Bearing......................................4-5 00590-03746-71 .............. Bearing......................................4-5 00590-03747-71 .............. Shim Kit .....................................4-5 00590-03748-71 .............. Shim Kit .....................................4-5 00590-03749-71 .............. Gear .........................................3-4 00590-03750-71 .............. Isomount ....................................3-4 00590-03751-71 .............. Chain, Free Lift ..........................7-5 00590-03751-71 .............. Chain, Free Lift ...........................7-9 00590-03752-71 .............. Chain, Staging Lift ......................7-5 00590-03753-71 .............. Chain, Free Lift ...........................7-9 00590-03753-71 .............. Chain, Staging Lift ......................7-5 00590-03754-71 .............. Chain, Staging ..........................7-9 00590-03754-71 .............. Chain, Staging Lift ......................7-5 00590-03755-71 .............. Chain, Staging Lift ......................7-5 00590-03758-71 .............. Clamp, Hose ..............................6-3 00590-03758-71 .............. Clamp, Hose ..............................6-5 00590-03759-71 .............. Guide, Ring..............................6-24 00590-03760-71 .............. Guide, Ring..............................6-27 00590-03760-71 .............. Ring, Guide..............................6-29 00590-03762-71 .............. Guide ......................................6-27 00590-03763-71 .............. Ring, Wear...............................6-19 00590-03763-71 .............. Ring, Wear...............................6-20 00590-03764-71 .............. Ring, Guide..............................6-30 00590-03765-71 .............. Nut .........................................6-41 00590-03765-71 .............. Nut .........................................6-43 00590-03773-71 .............. Nut, Dual Tap ...........................5-27 00590-03773-71 .............. Nut, Twin .................................4-11 00590-03773-71 .............. Nut, Twin ...................................4-9 00590-03777-71 .............. Washer, Spherical.......................4-6 00590-03778-71 .............. Stud, M8..................................5-13 00590-03782-71 .............. Ring, Retainer .............................4-3 00590-03786-71 .............. Ring, Retainer .............................4-3 00590-03787-71 .............. Screw ......................................6-17 00590-03787-71 .............. Screw ......................................6-59 00590-03787-71 .............. Screw ........................................8-7 00590-03787-71 .............. Screw ........................................8-9 00590-03788-71 .............. Nut .........................................2-11 00590-03788-71 .............. Nut .........................................5-21 00590-03788-71 .............. Nut, Jam, M8 ...........................5-13 00590-03790-71 .............. Nut .........................................2-21 00590-03791-71 .............. Pin, Roll ...................................6-33 00590-03795-71 .............. Screw ......................................8-17 00590-03797-71 .............. Screw ......................................6-17 00590-03798-71 .............. Switch, Brake ..........................4-11 00590-03798-71 .............. Switch, Brake ............................4-9 00590-03798-71 .............. Switch, Brake/Lift ......................5-27 00590-03804-71 .............. Washer......................................8-7 00590-03804-71 .............. Washer......................................8-9 00590-03809-71 .............. Key ...........................................3-5 00590-03810-71 .............. Nut ...........................................4-6

11/29/2007

Description

Page

00590-03812-71 ...............Bumper.................................... 4-11 00590-03812-71 ...............Bumper...................................... 4-9 00590-03813-71 ...............O-Ring....................................... 3-4 00590-03814-71 ...............Washer, Flat............................... 5-5 00590-03815-71 ...............Bearing ................................... 7-22 00590-03816-71 ...............Bearing ................................... 7-17 00590-03816-71 ...............Bearing ................................... 7-18 00590-03816-71 ...............Bearing ..................................... 7-5 00590-03816-71 ...............Bearing ..................................... 7-9 00590-03819-71 ...............Nut ........................................... 4-5 00590-03820-71 ...............Screw...................................... 7-26 00590-03821-71 ...............Screw...................................... 6-73 00590-03822-71 ...............O-Ring....................................... 4-3 00590-03823-71 ...............O-Ring..................................... 6-17 00590-03824-71 ...............Shim, 0.1196 in. (3.03 mm) ...... 7-21 00590-03825-71 ...............Shim, 0.060 in. (1.52 mm) ........ 7-21 00590-03829-71 ...............Bearing ................................... 6-41 00590-03829-71 ...............Bearing ................................... 6-43 00590-03834-71 ...............Brake Assembly ........................ 2-23 00590-03834-71 ...............Brake Assembly ........................ 4-14 00590-03835-71 ...............Ring, Stop................................ 6-24 00590-03836-71 ...............Screw........................................ 4-5 00590-03840-71 ...............Bearing ................................... 2-12 00590-03841-71 ...............Shaft, Battery 16.5 in. (419 mm) 2-12 00590-03842-71 ...............Shaft, Battery 14.5 in. (368 mm) 2-12 00590-03843-71 ...............Shaft, Battery 21.0 in. (533 mm) 2-12 00590-03844-71 ...............Roller, Battery 14.5 in. (368 mm) 2-12 00590-03845-71 ...............Roller, Battery 16.5 in. (419 mm) 2-12 00590-03846-71 ...............Roller, Battery 21.0 in. (533 mm) 2-12 00590-03847-71 ...............Strap ......................................... 5-5 00590-03847-71 ...............Strap ....................................... 6-73 00590-03847-71 ...............Strap ....................................... 8-13 00590-03847-71 ...............Strap ....................................... 8-17 00590-03848-71 ...............Tie, Wire ................................. 6-75 00590-03848-71 ...............Tie, Wire ................................. 6-81 00590-03849-71 ...............Transmission Assembly ................ 4-5 00590-03852-71 ...............Bearing ..................................... 4-3 00590-03853-71 ...............Washer ..................................... 4-5 00590-03855-71 ...............Washer ..................................... 4-5 00590-03856-71 ...............Spacer .................................... 7-11 00590-03856-71 ...............Spacer ...................................... 7-6 00590-03858-71 ...............Screw...................................... 5-11 00590-03858-71 ...............Screw...................................... 5-21 00590-03859-71 ...............Ring, Retainer........................... 6-19 00590-03860-71 ...............O-Ring..................................... 6-17 00590-03865-71 ...............Screw...................................... 5-21 00590-03867-71 ...............Decal, 250 Amp....................... 5-13 00590-03868-71 ...............Decal, 500 Amp....................... 5-13 00590-03869-71 ...............Ring, Seal .................................. 4-3 00590-03872-71 ...............Washer, Shim............................. 7-6 00590-03873-71 ...............Sheave, Chain.......................... 7-13 00590-03873-71 ...............Sheave, Chain............................ 7-6 00590-03875-71 ...............Spring ..................................... 6-19 00590-03875-71 ...............Spring ..................................... 6-24 00590-03875-71 ...............Spring ..................................... 6-27 00590-03875-71 ...............Spring ..................................... 6-30 00590-03876-71 ...............Shaft ......................................... 7-6 00590-03878-71 ...............Light Assembly (24 Volt)............. 5-19 00590-03879-71 ...............Light Assembly (36 Volt)............. 5-19 00590-03881-71 ...............Bezel, Light .............................. 5-19 00590-03882-71 ...............Plunger Assembly...................... 6-19 00590-03885-71 ...............Washer, Flat............................. 6-17 00590-03896-71 ...............Spring, Brush ........................... 5-29 00590-03899-71 ...............Gland ..................................... 6-33 00590-03900-71 ...............Pin, Anchor ................................ 7-5 00590-03900-71 ...............Pin, Anchor ................................ 7-9 00590-03901-71 ...............Box, Manual .............................. 2-9 00590-03902-71 ...............Washer ................................... 7-21

B-2

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Numerical Parts Index

Part No.

Description

Page

Part No.

00590-03903-71 ...............Retainer, Cylinder ..................... 6-39 00590-03904-71 ...............Housing, Cylinder ..................... 6-39 00590-03905-71 ...............Rod, Cylinder ........................... 6-39 00590-03906-71 ...............Pin, Clevis................................ 6-33 00590-03907-71 ...............Pin, Clevis................................ 6-33 00590-03909-71 ...............Cap ........................................ 7-21 00590-03913-71 ...............Screw, Set................................ 7-13 00590-03913-71 ...............Screw, Set................................ 7-15 00590-03914-71 ...............Screw...................................... 4-11 00590-03914-71 ...............Screw........................................ 4-9 00590-03915-71 ...............Screw...................................... 4-11 00590-03915-71 ...............Screw........................................ 4-9 00590-03915-71 ...............Screw...................................... 6-69 00590-03917-71 ...............Screw...................................... 5-21 00590-03917-71 ...............Screw, Cap .............................. 2-11 00590-03918-71 ...............Sheave, Hose ........................... 7-11 00590-03918-71 ...............Sheave, Hose ............................. 7-6 00590-03920-71 ...............Screw, Cap .............................. 6-39 00590-03921-71 ...............Screw, Cap ................................ 8-4 00590-03923-71 ...............Nut ......................................... 7-26 00590-03923-71 ...............Nut ........................................... 8-7 00590-03923-71 ...............Nut ........................................... 8-9 00590-03925-71 ...............Retainer ..................................... 2-5 00590-03926-71 ...............Receptacle ................................. 2-5 00590-03930-71 ...............Nut ......................................... 6-33 00590-03932-71 ...............Bearing Set .............................. 7-21 00590-03935-71 ...............Nut ......................................... 7-35 00590-03935-71 ...............Nut ......................................... 7-37 00590-03935-71 ...............Nut ......................................... 7-39 00590-03935-71 ...............Nut ......................................... 7-41 00590-03935-71 ...............Nut ......................................... 7-43 00590-03935-71 ...............Nut ......................................... 7-44 00590-03937-71 ...............Washer, Flat............................. 7-21 00590-03942-71 ...............Adapter, Hose ............................ 6-5 00590-03959-71 ...............Plunger Assembly...................... 6-27 00590-03959-71 ...............Plunger Assembly...................... 6-30 00590-03959-71 ...............Plunger .................................... 6-24 00590-03968-71 ...............Piston ...................................... 6-27 00590-03969-71 ...............Shaft ....................................... 7-13 00590-03970-71 ...............Head, Sheave .......................... 7-13 00590-03972-71 ...............Block, Bumper .......................... 7-30 00590-03973-71 ...............Shim, 0.063 in. (1.58 mm) ........ 7-13 00590-03975-71 ...............Anchor, Chain ............................ 7-5 00590-03975-71 ...............Anchor, Chain ............................ 7-9 00590-03977-71 ...............Shaft, Sheave ............................. 7-6 00590-03979-71 ...............Ring, Retainer........................... 7-13 00590-03980-71 ...............Backrest, 44 in. Load (1118 mm) With ........................................Sideshift..................................... 8-4 00590-03981-71 ...............Backrest, 36 in. Load (915 mm) With.. ........................................Sideshift..................................... 8-4 00590-03982-71 ...............Backrest, 48 in. Load (1219 mm) With ........................................Sideshift..................................... 8-4 00590-03983-71 ...............Sheave, Hydraulic and Electrical........ ........................................ .............................................. 7-13 00590-03983-71 ...............Sheave, Hydraulic, And Electrical....... ........................................ ................................................ 7-6 00590-03985-71 ...............Pivot, Caster............................. 2-17 00590-03985-71 ...............Pivot, Caster............................. 2-21 00590-03986-71 ...............Guide, Spring .......................... 2-17 00590-03986-71 ...............Guide, Spring .......................... 2-21 00590-03987-71 ...............Toe Box, 5 in. High ................... 7-43 00590-03988-71 ...............Block ....................................... 2-17 00590-03988-71 ...............Block ....................................... 2-21 00590-03990-71 ...............Bracket, Brake .......................... 4-11 00590-03990-71 ...............Bracket, Brake ............................ 4-9 00590-03991-71 ...............Bracket ...................................... 7-5 00590-03992-71 ...............Shim, 0.21 in. (5.40 mm) .......... 7-15 00590-03992-71 ...............Washer, Shim........................... 7-10

Description

Page

00590-03993-71............... Shim, 0.28 in. (7.0 mm)............ 7-15 00590-03994-71............... Sheave...................................... 7-5 00590-03995-71............... Pin, Chain ................................. 7-5 00590-03995-71............... Pin, Chain ................................. 7-9 00590-03996-71............... Reservoir ................................... 6-5 00590-03997-71............... Line, Hydraulic ........................... 7-5 00590-03998-71............... Bearing, Flanged...................... 4-11 00590-03998-71............... Bearing, Flanged........................ 4-9 00590-03999-71............... Latch ......................................... 2-5 00590-04000-71............... Sheave, Chain ......................... 7-10 00590-04000-71............... Sheave, Chain ......................... 7-15 00590-04001-71............... Plate, Battery Stop, 14.5 in................ ........................................ (368 mm) ................................ 2-12 00590-04002-71............... Plate, Battery Stop, 16.5 in. .............. ........................................ (419 mm) ................................ 2-12 00590-04003-71............... Plate, Battery Stop, 21.0 in................ ........................................ (533 mm) ................................ 2-12 00590-04004-71............... Wheel, Caster ......................... 2-18 00590-04004-71............... Wheel, Caster ......................... 2-23 00590-04005-71............... Hub, Wheel, Drive ..................... 4-6 00590-04007-71............... Tire (Rubber) .............................. 4-6 00590-04013-71............... Tube ....................................... 6-62 00590-04018-71............... Fuse, Power, 250 Amp.............. 5-13 00590-04019-71............... Fuse, Power, 355 Amp.............. 5-13 00590-04020-71............... Fuse, Power, 500 Amp.............. 5-13 00590-04022-71............... Plate, Mast Mounting .................. 7-2 00590-04024-71............... Bolt, Shoulder .......................... 7-37 00590-04024-71............... Bolt, Shoulder .......................... 7-43 00590-04024-71............... Bolt, Shoulder .......................... 7-44 00590-04025-71............... Bolt, Shoulder .......................... 7-35 00590-04025-71............... Bolt, Shoulder .......................... 7-39 00590-04025-71............... Bolt, Shoulder .......................... 7-41 00590-04026-71............... Main Manifold Assembly............. 6-6 00590-04027-71............... Plate ....................................... 4-11 00590-04027-71............... Plate ......................................... 4-9 00590-04028-71............... Toe Box, 4 in. High................... 7-39 00590-04031-71............... Motor Assembly, Pump (24 Vol)t . 5-33 00590-04031-71............... Motor Assembly, Pump (24 Volt) 6-17 00590-04032-71............... Motor Assembly, Pump (36 Volt) 6-17 00590-04032-71............... Motor Assembly, Pump (36 Volt) . 5-33 00590-04033-71............... Steer Gear Assembly (24 Volt Motor).. ........................................ ................................................ 3-5 00590-04034-71............... Steer Gear Assembly (36 Volt Motor).. ........................................ ................................................ 3-5 00590-04037-71............... Cap, Wheel............................. 2-18 00590-04037-71............... Cap, Wheel............................. 2-23 00590-04038-71............... Spring, Return ............................ 4-9 00590-04039-71............... Tee ......................................... 6-75 00590-04041-71............... Tee ........................................... 6-3 00590-04047-71............... Adapter, Straight ........................ 6-3 00590-04051-71............... Light, Amber Flashing (24 Volt)... 5-21 00590-04052-71............... Light, Red Flashing.................... 5-21 00590-04053-71............... Light, Amber Strobe .................. 5-21 00590-04054-71............... Light, Red Strobe ...................... 5-21 00590-04055-71............... Clamp..................................... 6-71 00590-04055-71............... Clamp..................................... 7-26 00590-04055-71............... Clamp, Poly ............................. 6-53 00590-04055-71............... Clamp, Poly ............................. 7-21 00590-04056-71............... Manifold ................................ 7-21 00590-04057-71............... Bracket.................................... 6-57 00590-04057-71............... Bracket.................................... 7-22 00590-04060-71............... Hose ....................................... 6-57 00590-04062-71............... Clamp..................................... 7-26 00590-04062-71............... Cover...................................... 6-53 00590-04062-71............... Cover...................................... 6-71 00590-04062-71............... Plate, Cover ............................. 7-21 00590-04066-71............... Backrest, 36 in. Load (915 mm)......... ........................................ Without Sideshift ........................ 8-4

B-3

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Numerical Parts Index

Part No.

Description

Page

Part No.

00590-04067-71 .............. Backrest, 48 in. Load (1219 mm)....... ........................................ Without Sideshift.........................8-4 00590-04080-71 .............. Head, Sheave...........................7-15 00590-04091-71 .............. Cylinder Assembly, 2 Port................. ........................................ (Mast Height 95/210) ...............6-23 00590-04092-71 .............. Cylinder Assembly, 1 Port................. ........................................ (Mast Height 95/210) ...............6-23 00590-04093-71 .............. Cylinder Assembly, 2 Port................. ........................................ (Mast Height 107/240) .............6-23 00590-04094-71 .............. Cylinder Assembly, 1 Port................. ........................................ (Mast Height 107/240) .............6-23 00590-04095-71 .............. Cylinder Assembly, 2 Port................. ........................................ (Mast Height 114/258) .............6-23 00590-04096-71 .............. Cylinder Assembly, 1 Port................. ........................................ (Mast Height 114/258) .............6-23 00590-04097-71 .............. Cylinder Assembly, 2 Port................. ........................................ (Mast Height 119/270) .............6-23 00590-04098-71 .............. Cylinder Assembly, 1 Port................. ........................................ (Mast Height 119/270) .............6-23 00590-04099-71 .............. Cylinder Assembly, 2 Port................. ........................................ (Mast Height 131/300) .............6-23 00590-04101-71 .............. Housing, Cylinder, 2 Port.................. ........................................ (Mast Height 95/210) ...............6-24 00590-04114-71 .............. Piston.......................................6-30 00590-04125-71 .............. Shaft..........................................7-6 00590-04126-71 .............. Spacer.....................................7-10 00590-04126-71 .............. Spacer.......................................7-6 00590-04127-71 .............. Shaft, Sheave ...........................7-10 00590-04128-71 .............. Shaft........................................7-10 00590-04129-71 .............. Bracket, Hanger........................5-16 00590-04131-71 .............. Transmission Assembly.................4-5 00590-04135-71 .............. Spring .....................................2-17 00590-04135-71 .............. Spring .....................................2-21 00590-04137-71 .............. Hose, Suction .............................6-5 00590-04138-71 .............. Bracket ....................................7-10 00590-04141-71 .............. Spring .....................................2-23 00590-04142-71 .............. Plunger, Brake ..........................2-23 00590-04143-71 .............. Shaft........................................2-21 00590-04144-71 .............. Bracket ....................................2-21 00590-04145-71 .............. Pivot ........................................2-21 00590-04146-71 .............. Pivot, Brake ..............................2-23 00590-04147-71 .............. Cable, Brake ............................4-11 00590-04148-71 .............. Tire (Vulkollan) ............................4-6 00590-04154-71 .............. Washer, Shim ...........................7-11 00590-04156-71 .............. Cap, Brush .................................3-5 00590-04159-71 .............. Cover, Valve .............................7-21 00590-04161-71 .............. Plate, Filler (Overhead Guard) ....5-15 00590-04162-71 .............. Brush .........................................3-5 00590-04163-71 .............. Toe Box, 5 in. High ...................7-41 00590-04164-71 .............. Wheel Plate Weldment, Right-Hand.... ........................................ ...............................................7-44 00590-04165-71 .............. Wheel Plate Weldment, Left-Hand...... ........................................ ...............................................7-44 00590-04166-71 .............. Tire, Load (10.5 in. X 3.5 in.) .....7-44 00590-04168-71 .............. Reservoir....................................6-5 00590-04173-71 .............. Plug...........................................4-5 00590-04174-71 .............. Plate, Filter .................................6-5 00590-04175-71 .............. Gasket, Filter ..............................6-5 00590-04176-71 .............. Windscreen, 89 in. (2260 mm)......... ........................................ Glass.......................................2-15 00590-04177-71 .............. Windscreen, 95 in. (2413 mm)......... ........................................ Glass.......................................2-15 00590-04182-71 .............. Hub.........................................4-13 00590-04183-71 .............. Plate, Friction............................4-13 00590-04186-71 .............. Spring .....................................4-13 00590-04193-71 .............. Washer, 0.094 in. Thick ............7-21 00590-04194-71 .............. Nut, Sensor ................................3-9 00590-04195-71 .............. Housing, Sensor..........................3-9

11/29/2007

Description

Page

00590-04196-71 ...............Hose Assembly, Chassis End.............. ........................................95/210 .................................. 6-51 00590-04197-71 ...............Hose Assembly, Chassis End ............. ........................................107/240 ................................ 6-51 00590-04198-71 ...............Hose Assembly, Chassis End.............. ........................................114/258 ................................ 6-51 00590-04199-71 ...............Hose Assembly, Chassis End.............. ........................................119/270 ................................ 6-51 00590-04200-71 ...............Hose Assembly, Chassis End ............. ........................................131/300 ................................ 6-51 00590-04201-71 ...............Hose Assembly, Chassis End.............. ........................................143/330 ................................ 6-51 00590-04202-71 ...............Hose Assembly, 89/192 ........... 6-49 00590-04207-71 ...............Cap, Bearing ........................... 7-22 00590-04209-71 ...............Breather..................................... 6-5 00590-04214-71 ...............Weldment, Pedal ...................... 5-27 00590-04215-71 ...............Bar.......................................... 5-27 00590-04216-71 ...............Hinge, Spring........................... 5-27 00590-04217-71 ...............Sensor, Speed (Female Plug) ........ 3-9 00590-04218-71 ...............Sensor, Speed (Male Plug) ........... 3-9 00590-04221-71 ...............Plate, Isolator ............................. 3-4 00590-04222-71 ...............Bracket .................................... 7-30 00590-04223-71 ...............Arm ........................................ 7-29 00590-04224-71 ...............Harness ................................... 6-57 00590-04224-71 ...............Harness ................................... 6-59 00590-04225-71 ...............Retainer, Glass ......................... 2-15 00590-04226-71 ...............Switch, Fan .............................. 5-23 00590-04227-71 ...............Switch, Operator Light............... 5-23 00590-04228-71 ...............Switch, Work Light .................... 5-23 00590-04229-71 ...............Switch, Lift Limit, With Override.. 5-23 00590-04237-71 ...............Spacer, Brake Sensor .................. 3-9 00590-04238-71 ...............Bolt, J ...................................... 2-15 00590-04239-71 ...............Shield, Overhead Guard ........... 2-15 00590-04242-71 ...............Spring, Return .......................... 4-11 00590-04243-71 ...............Sheave, Hydraulic and Electrical 7-11 00590-04243-71 ...............Sheave, Hydraulic and Electrical 7-15 00590-04244-71 ...............Line, Hydraulic ......................... 7-10 00590-04245-71 ...............Hose Assembly, Middle 95/210 6-51 00590-04246-71 ...............Hose Assembly, Middle 107/240...... ........................................ .............................................. 6-51 00590-04247-71 ...............Hose Assembly, Middle 114/258...... ........................................ .............................................. 6-51 00590-04248-71 ...............Hose Assembly, Middle 119/270...... ........................................ .............................................. 6-51 00590-04249-71 ...............Hose Assembly, Middle 131/300...... ........................................ .............................................. 6-51 00590-04250-71 ...............Hose Assembly, Middle 143/330...... ........................................ .............................................. 6-51 00590-04251-71 ...............Hose Assembly, Middle 155/360...... ........................................ .............................................. 6-51 00590-04252-71 ...............Hose Assembly, Middle 167/390...... ........................................ .............................................. 6-51 00590-04253-71 ...............Hose Assembly, Middle 172/407...... ........................................ .............................................. 6-51 00590-04254-71 ...............Manifold.................................. 7-11 00590-04255-71 ...............Motor Assembly, Pump ............. 5-31 00590-04255-71 ...............Motor Assembly, Pump (36 Volt) 6-17 00590-04264-71 ...............Standoff................................... 5-13 00590-04266-71 ...............Line Assembly........................... 6-61 00590-04268-71 ...............Tube Assembly ......................... 6-59 00590-04269-71 ...............Bracket .................................... 6-61 00590-04281-71 ...............Adapter, Long, Straight.............. 6-75 00590-04281-71 ...............Fitting, Long Straight ................. 6-64 00590-04283-71 ...............Adapter ................................... 6-51 00590-04283-71 ...............Adapter ................................... 6-64 00590-04283-71 ...............Adapter ................................... 6-67 00590-04283-71 ...............Adapter ................................... 6-69 00590-04283-71 ...............Fitting, Straight ......................... 6-63

B-4

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Numerical Parts Index

Part No.

Description

Page

Part No.

00590-04285-71 ...............Elbow...................................... 6-63 00590-04285-71 ...............Elbow...................................... 6-64 00590-04285-71 ...............Elbow...................................... 6-67 00590-04286-71 ...............Elbow...................................... 6-81 00590-04287-71 ...............Elbow...................................... 6-61 00590-04287-71 ...............Elbow...................................... 6-75 00590-04289-71 ...............Potentiometer, Brake (Switch)...... 4-11 00590-04289-71 ...............Potentiometer, Brake (Switch)........ 4-9 00590-04294-71 ...............Hose Assembly, Fork End 95/210...... ........................................ .............................................. 6-51 00590-04295-71 ...............Hose Assembly, Fork End 107/240.... ........................................ .............................................. 6-51 00590-04296-71 ...............Hose Assembly, Fork End 114/258.... ........................................ .............................................. 6-51 00590-04297-71 ...............Hose Assembly, Fork End 119/270.... ........................................ .............................................. 6-51 00590-04298-71 ...............Hose Assembly, Fork End 131/300.... ........................................ .............................................. 6-51 00590-04299-71 ...............Hose Assembly, Fork End 143/330.... ........................................ .............................................. 6-51 00590-04300-71 ...............Hose Assembly, Fork End 155/360.... ........................................ .............................................. 6-51 00590-04301-71 ...............Hose Assembly, Fork End 167/390.... ........................................ .............................................. 6-51 00590-04302-71 ...............Hose Assembly, Fork End 172/407.... ........................................ .............................................. 6-51 00590-04303-71 ...............Cover ...................................... 7-30 00590-04303-71 ...............Valve Cover ............................. 7-26 00590-04304-71 ...............Block, Sensor Mounting ............... 3-9 00590-04305-71 ...............Contactor (36 Volt) ................... 5-13 00590-04305-71 ...............Contactor (36 Volt).................... 5-14 00590-04308-71 ...............Carriage Weldment, Reach ........ 7-29 00590-04309-71 ...............Hose Assembly ......................... 6-47 00590-04310-71 ...............Brush Set ................................. 5-33 00590-04311-71 ...............Spring Set ................................ 5-33 00590-04312-71 ...............Bearing ................................... 5-33 00590-04313-71 ...............Washer, Spring ....................... 5-33 00590-04314-71 ...............Ring, Retainer .......................... 5-33 00590-04316-71 ...............Plug, Dummy Switch.................. 5-23 00590-04317-71 ...............Bezel, Switch............................ 5-23 00590-04318-71 ...............Washer ................................... 2-21 00590-04319-71 ...............Shaft, Sheave (Cold Storage) ..... 7-10 00590-04320-71 ...............Pivot (Cold Storage/Corrosion) .. 2-21 00590-04321-71 ...............Shaft (Cold Storage).................. 7-13 00590-04322-71 ...............Shaft (Cold Storage/Corrosion) .. 2-21 00590-04323-71 ...............Valve, Flow Limit (8 GPM) .......... 6-45 00590-04324-71 ...............Valve, Flow Limit (13 GPM) ........ 6-45 00590-04325-71 ...............Valve, Flow Limit (8 GPM) .......... 6-47 00590-04326-71 ...............Valve, Flow Limit (19 GPM) ........ 6-47 00590-04330-71 ...............Cable, Brake (Cold Storage) ...... 4-11 00590-04331-71 ...............Plate, Grill.................................. 5-5 00590-04353-71 ...............Bushing ................................... 2-17 00590-04353-71 ...............Bushing ................................... 2-21 00590-04362-71 ...............Ring, Retainer .......................... 5-33 00590-04365-71 ...............Column, Outer, Consult Factory .. 7-10 00590-04366-71 ...............Column, Outer, Consult Factory .. 7-10 00590-04367-71 ...............Column, Outer, Consult Factory .. 7-10 00590-04368-71 ...............Column, Outer, Consult Factory .. 7-10 00590-04369-71 ...............Column, Outer, Consult Factory .. 7-10 00590-04370-71 ...............Column, Outer, Consult Factory .. 7-10 00590-04371-71 ...............Column, Outer, Consult Factory .. 7-10 00590-04372-71 ...............Column, Outer, Consult Factory .. 7-10 00590-04373-71 ...............Column, Outer, Consult Factory .. 7-10 00590-04380-71 ...............Reservoir, Auxiliary ..................... 6-5 00590-04383-71 ...............Gasket..................................... 6-17 00590-04384-71 ...............Pin .......................................... 7-21 00590-04385-71 ...............Carriage Weldment, Fork .......... 7-21 00590-04386-71 ...............Frame, Rear ............................. 7-21

Description

Page

00590-04389-71............... Seal Kit ................................... 6-33 00590-04390-71............... Line Assembly .......................... 6-63 00590-04390-71............... Line Assembly .......................... 6-64 00590-04392-71............... Cylinder Assembly, Reach.................. ........................................ (Left-Hand) .............................. 6-35 00590-04392-71............... Cylinder Assembly, Right-Hand... 7-25 00590-04401-71............... Thermistor Assembly ................. 6-17 00590-04402-71............... Plate, Heat Sink........................ 5-13 00590-04406-71............... Hose Assembly......................... 6-63 00590-04407-71............... Hose Assembly......................... 6-63 00590-04408-71............... Hose Assembly......................... 6-63 00590-04413-71............... Pin.......................................... 7-21 00590-04418-71............... Plate Contactor......................... 5-13 00590-04420-71............... Bar, Bus................................... 5-13 00590-04421-71............... Bearing, Cylinder ..................... 6-39 00590-04422-71............... Tilt Cylinder Assembly (Models........... ........................................ 7BRU18 and 7BSU20) .............. 6-39 00590-04424-71............... Seal Kit ................................... 6-39 00590-04428-71............... Clamp, Bracket ........................ 7-26 00590-04429-71............... Clamp, Bracket ........................ 7-26 00590-04436-71............... Decal, Warning, Hands ............. 2-9 00590-04444-71............... Decal, No Riding ....................... 2-9 00590-04445-71............... Drive Motor (24/36 Volt) ......... 5-29 00590-04446-71............... Drive Motor (36 Volt) ................ 5-29 00590-04447-71............... Adapter..................................... 6-5 00590-04448-71............... Decal, Identification .................... 2-9 00590-04460-71............... Retainer................................... 6-41 00590-04460-71............... Retainer................................... 6-43 00590-04462-71............... Kit Seal ................................... 6-35 00590-04463-71............... Bearing ................................... 7-25 00590-04463-71............... Bearing ................................... 7-29 00590-04463-71............... Bushing ................................... 7-21 00590-04465-71............... Bearing ................................... 7-25 00590-04466-71............... Bearing, Thrust ......................... 7-25 00590-04466-71............... Bearing, Thrust ......................... 7-29 00590-04467-71............... Cap ........................................ 7-25 00590-04467-71............... Cap ........................................ 7-30 00590-04468-71............... Arm, Outer Right ...................... 7-25 00590-04469-71............... Arm, Outer Left......................... 7-25 00590-04470-71............... Nut ......................................... 7-25 00590-04471-71............... Pin.......................................... 7-25 00590-04471-71............... Pin.......................................... 7-29 00590-04472-71............... Pin.......................................... 7-25 00590-04473-71............... Screw ..................................... 7-25 00590-04474-71............... Screw ..................................... 7-25 00590-04475-71............... Pin.......................................... 6-41 00590-04475-71............... Pin.......................................... 6-43 00590-04477-71............... Shim ....................................... 7-25 00590-04477-71............... Shim, 0.060 in. (1.52 mm)........ 7-30 00590-04478-71............... Yoke, Rod ................................ 6-35 00590-04479-71............... Rod, Cylinder........................... 6-35 00590-04480-71............... Bearing ................................... 6-35 00590-04482-71............... Clevis...................................... 6-41 00590-04482-71............... Clevis...................................... 6-43 00590-04484-71............... Bar, Wear................................ 7-25 00590-04484-71............... Bar, Wear................................ 7-29 00590-04485-71............... Fitting, Tee ............................... 6-73 00590-04485-71............... Tee ......................................... 6-75 00590-04490-71............... Bearing, Thrust ......................... 2-17 00590-04490-71............... Bearing, Thrust ......................... 2-21 00590-04494-71............... Decal, Warning, Battery.............. 2-9 00590-04496-71............... Decal, Toyota ............................ 2-9 00590-04499-71............... Kit, Seal .................................. 6-41 00590-04499-71............... Seal Kit ................................... 6-43 00590-04574-71............... Spring Kit, Brush....................... 5-29 00590-04574-71............... Spring Kit, Brush....................... 5-31 00590-04715-71............... Fan ......................................... 5-29 00590-04981-71............... Rod, Cylinder........................... 6-41

B-5

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Numerical Parts Index

Part No.

Description

Page

Part No.

00590-04982-71 .............. Bearing....................................6-41 00590-04982-71 .............. Bearing....................................6-43 00590-04987-71 .............. Arm, Inner................................7-25 00590-04988-71 .............. Piston.......................................6-35 00590-04989-71 .............. Bearing....................................6-37 00590-04990-71 .............. Piston.......................................6-37 00590-04991-71 .............. Rod, Cylinder ...........................6-37 00590-04992-71 .............. Yoke, Rod.................................6-37 00590-04993-71 .............. Housing Cylinder (Right-Hand) ...6-37 00590-04994-71 .............. Housing Cylinder (Left-Hand) .....6-37 00590-04995-71 .............. Arm.........................................7-29 00590-04996-71 .............. Arm.........................................7-29 00590-04997-71 .............. Arm.........................................7-29 00590-04998-71 .............. Arm.........................................7-29 00590-04999-71 .............. Arm.........................................7-29 00590-05001-71 .............. Pin ..........................................7-29 00590-05002-71 .............. Bearing....................................7-29 00590-05003-71 .............. Cone, Bearing ..........................7-29 00590-05004-71 .............. Cup, Bearing ............................7-29 00590-05005-71 .............. Ring, Nilos ...............................7-29 00590-05007-71 .............. Shim, 0.120 in. (3.05 mm) ........7-29 00590-05008-71 .............. Shield ......................................7-30 00590-05011-71 .............. Tube, Cylinder (Left-Hand) ..........6-41 00590-05012-71 .............. Piston.......................................6-41 00590-05012-71 .............. Piston.......................................6-43 00590-05013-71 .............. Manifold, Tee Block ...................6-64 00590-05014-71 .............. Seal Kit ....................................6-37 00590-05016-71 .............. Rod .........................................7-29 00590-05017-71 .............. Pin ..........................................6-37 00590-05018-71 .............. Pin ..........................................6-37 00590-05019-71 .............. Arm.........................................7-29 00590-05020-71 .............. Line Assembly ...........................6-64 00590-05021-71 .............. Line Assembly ...........................6-64 00590-05022-71 .............. Spacer.....................................6-37 00590-05023-71 .............. Tube, Cylinder (Right-Hand) ........6-41 00590-05024-71 .............. Tilt Cylinder Assembly (Left-Hand) 6-41 00590-05024-71 .............. Tilt Cylinder Assembly, Left-Hand .6-73 00590-05024-71 .............. Tilt Cylinder Assembly, Left-Hand .7-25 00590-05026-71 .............. Tilt Cylinder Assembly................6-43 00590-05027-71 .............. Tube, Cylinder ..........................6-43 00590-05028-71 .............. Rod, Cylinder ...........................6-43 00590-05029-71 .............. Cylinder Assembly Reach (Right-Hand) ........................................ ...............................................6-37 00590-05030-71 .............. Cylinder Assembly Reach (Right-Hand) ........................................ ...............................................6-37 00590-05031-71 .............. Cylinder Assembly Reach (Left-Hand).. ........................................ ...............................................6-37 00590-05032-71 .............. Cylinder Assembly Reach (Left-Hand).. ........................................ ...............................................6-37 00590-05033-71 .............. Tilt Cylinder Assembly (Right-Hand).... ........................................ ...............................................6-41 00590-05033-71 .............. Tilt Cylinder Assembly, Right-Hand...... ........................................ ...............................................6-73 00590-05033-71 .............. Tilt Cylinder Assembly, Right-Hand...... ........................................ ...............................................7-25 00590-05038-71 .............. Pin Weldment ...........................7-25 00590-05038-71 .............. Pin Weldment ...........................7-29 00590-05039-71 .............. Fitting ......................................6-75 00590-05039-71 .............. Fittings .....................................6-73 00590-05040-71 .............. Screw ......................................6-73 00590-05040-71 .............. Screw, Set ................................6-75 00590-05042-71 .............. Axle ........................................7-37 00590-05042-71 .............. Axle ........................................7-43 00590-05043-71 .............. Axle ........................................7-41 00590-05044-71 .............. Wheel, Load (5 in. X 4 in.).........7-37 00590-05044-71 .............. Wheel, Load (5 in. X 4 in.).........7-43 00590-05045-71 .............. Axle ........................................7-35 00590-05045-71 .............. Axle ........................................7-39

11/29/2007

Description

Page

00590-05046-71 ...............Wheel, Load (5 in. X 3 in.) ........ 7-41 00590-05047-71 ...............Wheel, Load (4 in. X 3 in.) ........ 7-35 00590-05047-71 ...............Wheel, Load (4 in. X 3 in.) ........ 7-39 00590-05048-71 ...............Wheel ..................................... 7-44 00590-05049-71 ...............Plate, Rocker ............................ 7-37 00590-05049-71 ...............Plate, Rocker ............................ 7-43 00590-05050-71 ...............Plate, Rocker ............................ 7-41 00590-05051-71 ...............Plate, Rocker ............................ 7-35 00590-05051-71 ...............Plate, Rocker ............................ 7-39 00590-05052-71 ...............Plug ........................................ 6-19 00590-05053-71 ...............Alarm ...................................... 5-21 00590-05054-71 ...............Fan, Muffin (36 Volt) ................. 5-19 00590-05054-71 ...............Fan, Muffin (36 Volt) ................... 5-5 00590-05055-71 ...............Fan, Muffin (24 Volt) ................. 5-19 00590-05055-71 ...............Fan, Muffin (24 Volt) ................... 5-5 00590-05058-71 ...............Lamp Assembly (24 Volt With Switch).. ........................................ .............................................. 5-22 00590-05059-71 ...............Lamp Assembly (36 Volt With Switch).. ........................................ .............................................. 5-22 00590-05060-71 ...............Fitting, Tee ............................... 6-73 00590-05061-71 ...............Screw...................................... 6-19 00590-05068-71 ...............Bumper.................................... 7-21 00590-05068-71 ...............Bumper.................................... 7-30 00590-05070-71 ...............Ring, Nilos............................... 7-29 00590-05071-71 ...............Bearing Set .............................. 7-29 00590-05073-71 ...............Nut ......................................... 6-37 00590-05076-71 ...............Fitting, Diagnostic ....................... 6-3 00590-05077-71 ...............Tee.......................................... 6-45 00590-05077-71 ...............Tee.......................................... 6-47 00590-05092-71 ...............Hose Assembly, 119/270 ......... 6-45 00590-05093-71 ...............Hose Assembly, 107/240 ......... 6-45 00590-05094-71 ...............Hose Assembly, 95/210 ........... 6-45 00590-05095-71 ...............Hose Assembly, 89/192 ........... 6-45 00590-05096-71 ...............Hose Assembly, 95/210 ........... 6-47 00590-05097-71 ...............Hose Assembly, 107/240 ......... 6-47 00590-05098-71 ...............Hose Assembly, 114/258 ......... 6-47 00590-05099-71 ...............Hose Assembly, 119/270 ......... 6-47 00590-05100-71 ...............Hose Assembly, 131/300 ......... 6-47 00590-05101-71 ...............Hose Assembly, 143/330 ......... 6-47 00590-05102-71 ...............Hose Assembly, 155/360 ......... 6-47 00590-05103-71 ...............Hose Assembly, 167/390 ......... 6-47 00590-05104-71 ...............Hose Assembly, 172/402 ......... 6-47 00590-05109-71 ...............Bumper.................................... 7-25 00590-05110-71 ...............Elbow, 90 Degree....................... 6-5 00590-05111-71 ...............Elbow, 90 Degree..................... 6-62 00590-05112-71 ...............Adapter ................................... 6-78 00590-05112-71 ...............Fitting, Adapter ........................ 6-71 00590-05112-71 ...............Fitting, Adaptor ........................ 6-57 00590-05113-71 ...............Adapter ................................... 6-53 00590-05113-71 ...............Adapter ................................... 6-55 00590-05113-71 ...............Adapter ................................... 6-67 00590-05113-71 ...............Adapter ................................... 6-69 00590-05113-71 ...............Adapter ................................... 6-76 00590-05113-71 ...............Adapter ................................... 6-77 00590-05113-71 ...............Adapter ................................... 6-78 00590-05113-71 ...............Adapter ................................... 6-79 00590-05113-71 ...............Adapter ................................... 6-81 00590-05113-71 ...............Adaptor................................... 6-63 00590-05113-71 ...............Adaptor................................... 6-73 00590-05113-71 ...............Fitting, Adapter ........................ 6-57 00590-05113-71 ...............Fitting, Adapter ........................ 6-62 00590-05113-71 ...............Fitting, Adapter ........................ 6-62 00590-05113-71 ...............Fitting, Adapter ........................ 6-71 00590-05114-71 ...............Adapter ................................... 6-45 00590-05114-71 ...............Adapter ................................... 6-47 00590-05115-71 ...............Tack .......................................... 2-9 00590-05116-71 ...............Fitting, Beaded Elbow ............... 6-17 00590-05117-71 ...............Clip, Wire ............................... 5-22

B-6

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Numerical Parts Index

Part No.

Description

Page

Part No.

00590-05118-71 ...............Screw...................................... 7-25 00590-05120-71 ...............Terminal................................... 5-21 00590-05121-71 ...............MQC.25 x 0.032 Fins 16-14....... 5-5 00590-05121-71 ...............Tab, Male ............................... 5-27 00590-05121-71 ...............Terminal, Wire.......................... 5-22 00590-05122-71 ...............Tab, Male ............................... 5-27 00590-05124-71 ...............Bearing ................................... 7-21 00590-05124-71 ...............Bearing ................................... 7-25 00590-05124-71 ...............Bearing ................................... 7-30 00590-05125-71 ...............Connector, Battery (Grey) ............ 5-5 00590-05126-71 ...............Connector, Battery (Red) .............. 5-5 00590-05127-71 ...............Shock, Mount ........................... 6-17 00590-05128-71 ...............Bearing ................................... 7-35 00590-05128-71 ...............Bearing ................................... 7-39 00590-05129-71 ...............Bearing ................................... 7-37 00590-05129-71 ...............Bearing ................................... 7-41 00590-05129-71 ...............Bearing ................................... 7-43 00590-05129-71 ...............Bearing ................................... 7-44 00590-05130-71 ...............Shim ....................................... 7-25 00590-05131-71 ...............Shim 0.062 in. (1.57 mm) ......... 7-29 00590-05131-71 ...............Shim ....................................... 7-25 00590-05131-71 ...............Washer, Thrust.......................... 7-22 00590-05132-71 ...............Pin, Cotter................................ 7-29 00590-05133-71 ...............Bushing ................................... 6-35 00590-05136-71 ...............Bushing ................................... 7-21 00590-05137-71 ...............Bushing ................................... 7-17 00590-05137-71 ...............Bushing ................................... 7-21 00590-05138-71 ...............Bushing ................................... 6-39 00590-05140-71 ...............Race ....................................... 7-15 00590-05140-71 ...............Race, Inner .............................. 7-10 00590-05141-71 ...............Bearing ................................... 7-30 00590-05141-71 ...............Bearing, Roller.......................... 7-25 00590-05142-71 ...............Shim ....................................... 7-25 00590-05142-71 ...............Shim ....................................... 7-30 00590-05143-71 ...............Ring, Nilos............................... 2-18 00590-05143-71 ...............Ring, Nilos............................... 2-23 00590-05144-71 ...............Ring, Nilos............................... 2-17 00590-05144-71 ...............Ring, Nilos............................... 2-21 00590-05145-71 ...............Race ....................................... 7-13 00590-05145-71 ...............Race, Inner ................................ 7-6 00590-05146-71 ...............Bearing, Roller.......................... 7-10 00590-05146-71 ...............Bearing, Roller.......................... 7-15 00590-05147-71 ...............Bearing, Roller.......................... 7-13 00590-05147-71 ...............Bearing, Roller............................ 7-6 00590-05148-71 ...............Washer, Flat............................. 6-73 00590-05149-71 ...............Washer, Flat............................. 7-21 00590-05150-71 ...............Washer, Flat............................... 8-4 00590-05153-71 ...............Washer, Lock ............................. 7-5 00590-05159-71 ...............Gasket, Windshield 6.47 ft................ ........................................(1972 mm) .............................. 2-15 00590-05160-71 ...............Hose, 6 in. (152.4 mm)............... 6-5 00590-05162-71 ...............Hose (18 in.).............................. 6-5 00590-05164-71 ...............Conduit ................................... 5-22 00590-05179-71 ...............Coil (Tilt and Sideshift)............... 6-14 00590-05179-71 ...............Coil......................................... 6-13 00590-05180-71 ...............Valve, Bi-Directional .................. 6-13 00590-05180-71 ...............Valve, Bi-Directional .................. 6-14 00590-05182-71 ...............Coil......................................... 6-11 00590-05182-71 ...............Coil......................................... 6-13 00590-05182-71 ...............Coil......................................... 6-14 00590-05185-71 ...............Screw...................................... 4-11 00590-05185-71 ...............Screw........................................ 4-9 00590-05186-71 ...............Screw, Set.................................. 2-5 00590-05188-71 ...............Clip, Paper ................................ 2-5 00590-05192-71 ...............Stud .......................................... 2-5 00590-05193-71 ...............Washer, Wear............................ 2-5 00590-05194-71 ...............Bushing, Flat .............................. 3-3 00590-05196-71 ...............Spring, Compression ................... 3-3

Description

Page

00590-05198-71............... Coupler, Flex ............................. 3-3 00590-05203-71............... Tachometer ................................ 3-3 00590-05206-71............... Cap, Spinner ............................. 3-3 00590-05208-71............... Spinner ..................................... 3-3 00590-05219-71............... Contact Block............................. 5-6 00590-05220-71............... Actuator, Pushbutton ................... 5-6 00590-05222-71............... Spacer, PCB............................... 5-6 00590-05223-71............... Nut, Nylon ............................... 5-6 00590-05225-71............... Strip, Terminal ............................ 8-5 00590-05227-71............... Fitting, Terminal .......................... 8-5 00590-05230-71............... Cylinder Assembly, 1 Port (Mast Height ........................................ 131/300) ............................... 6-23 00590-05231-71............... Cylinder Assembly, 2 Port (Mast Height ........................................ 143/330) ............................... 6-23 00590-05232-71............... Cylinder Assembly, 1 Port (Mast Height ........................................ 143/330) ............................... 6-23 00590-05233-71............... Cylinder Assembly, 2 Port (Mast Height ........................................ 155/360) ............................... 6-23 00590-05234-71............... Cylinder Assembly, 1 Port (Mast Height ........................................ 155/360) ............................... 6-23 00590-05235-71............... Cylinder Assembly, 2 Port (Mast Height ........................................ 167/390) ............................... 6-23 00590-05236-71............... Cylinder Assembly, 1 Port (Mast Height ........................................ 167/390) ............................... 6-23 00590-05237-71............... Cylinder Assembly, 2 Port (Mast Height ........................................ 172/402) ............................... 6-23 00590-05238-71............... Cylinder Assembly, 1 Port (Mast Height ........................................ 172/402) ............................... 6-23 00590-05284-71............... Decal, Warning.......................... 2-9 00590-05288-71............... Fuse, Power, 425 Amp ............. 5-13 00590-05289-71............... Decal, 355 Amp ...................... 5-13 00590-05290-71............... Decal, 425 Amp ...................... 5-13 00590-05291-71............... Sealed Beam (24 Volt) .............. 5-22 00590-05292-71............... Sealed Beam (36 Volt) .............. 5-22 00590-05293-71............... Bulb, Flashing .......................... 5-21 00590-05294-71............... Tip Kit, Contactor .................... 5-14 00590-39498-71............... Hose Assembly, 95/210 ........... 6-49 00590-39499-71............... Hose Assembly, 107/240 ......... 6-49 00590-39500-71............... Hose Assembly, 119/270 ......... 6-49 00590-39502-71............... Support ................................... 7-33 00590-39503-71............... Pad, Upper .............................. 7-33 00590-39509-71............... Hook, Lower ............................ 7-33 00590-39510-71............... Pad, Lower, Hook ..................... 7-33 00590-39512-71............... Cap ........................................ 7-33 00590-39514-71............... Piston ...................................... 7-33 00590-39518-71............... Ring, Cylinder Cap................... 7-33 00590-39520-71............... Cylinder, 4 in. (101.6 mm)................ ........................................ Center Stroke ........................... 7-33 00590-39521-71............... Cylinder, 6 in. (152.4 mm)................ ........................................ Center Stroke ........................... 7-33 00590-39522-71............... Cylinder, 8 in. (203.2 mm)................ ........................................ Center Stroke ........................... 7-33 00590-39523-71............... Cylinder, 4 in. (101.6 mm)................ ........................................ Center Stroke ........................... 7-33 00590-39524-71............... Cylinder, 6 in. (152.4 mm)................ ........................................ Center Stroke ........................... 7-33 00590-39525-71............... Cylinder, 8 in. (203.2 mm)................ ........................................ Center Stroke ........................... 7-33 00590-39529-71............... Seal Kit ................................... 7-33 00590-39556-71............... Frame, Rear ............................. 7-25 00590-39557-71............... Hose Assembly, 95/210 ........... 6-49 00590-39558-71............... Hose Assembly, 107/240 ......... 6-49 00590-39560-71............... Plug .......................................... 6-9 00590-39561-71............... Seal Kit ..................................... 6-9 00590-39562-71............... PR Kit ........................................ 6-9 00590-39563-71............... DBV Kit ..................................... 6-9 00590-39572-71............... Sensor, Black Plug ...................... 3-9 00590-39573-71............... Shaft, Sheave (Cold Storage) ....... 7-6

B-7

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Numerical Parts Index

Part No.

Description

Page

Part No.

00590-39590-71 .............. Controller, Steer (24 Volt) .............5-5 00590-39591-71 .............. Controller, Steer (36 Volt) .............5-5 00590-39623-71 .............. Thermostat................................5-11 00590-39651-71 .............. Pin, Dowel..................................2-5 00590-39652-71 .............. Lens, Amber .............................5-21 00590-39653-71 .............. Lens, Red .................................5-21 00590-39664-71 .............. Hose Assembly, 119/270..........6-49 00590-39682-71 .............. Decal, Controller.......................5-13 00590-39826-71 .............. Washer, Wavy..........................5-31 00590-39830-71 .............. Brush Kit ..................................5-29 00590-39830-71 .............. Brush Kit ..................................5-31 00590-39831-71 .............. Holder Assembly, Brush..............5-29 00590-39831-71 .............. Holder Assembly, Brush..............5-31 00590-39833-71 .............. Ring, Retaining .........................5-29 00590-39833-71 .............. Ring, Retaining .........................5-31 00590-39834-71 .............. Bearing....................................5-29 00590-39852-71 .............. Sensor (18 mm N.O.) ..................5-5 00590-39852-71 .............. Sensor, Proximity.......................8-13 00590-39852-71 .............. Sensor, Proximity.......................8-17 00590-39854-71 .............. Heater (36 Volt) ........................5-27 00590-39855-71 .............. Power Resistor (36 Volt) .............5-11 00590-39856-71 .............. Bracket, Resistor........................5-11 00590-39857-71 .............. Strap .......................................5-11 00590-39858-71 .............. Bracket, Heater .........................5-27 00590-39866-71 .............. Fuse, 15 Amp...........................5-11 00590-39867-71 .............. Holder, Fuse .............................5-11 00590-39868-71 .............. Bracket, Thermostat ...................5-11 00590-39870-71 .............. Resistor Assembly (24 Volt).........5-11 00590-39878-71 .............. Bracket, Caster .........................2-18 00590-39878-71 .............. Bracket, Caster .........................2-23 00590-39879-71 .............. Lift Pump Assembly ....................6-17 00590-39927-71 .............. Line Assembly ...........................6-61 00590-39930-71 .............. Hose Assembly .........................6-71 00590-39930-71 .............. Hose Assembly .........................6-78 00590-39931-71 .............. Hose Assembly .........................6-71 00590-39931-71 .............. Hose Assembly .........................6-78 00590-39934-71 .............. Plug.........................................6-13 00590-39934-71 .............. Plug, No Sideshifter...................6-78 00590-39946-71 .............. Contactor (24 Volt) ...................5-13 00590-39946-71 .............. Contactor (24 Volt) ....................5-14 00590-40018-71 .............. Tack ..........................................2-9 00590-40019-71 .............. Decal, Fuse ................................2-9 00590-40020-71 .............. Washer, Flat ...............................3-3 00590-40022-71 .............. Ring, Retaining ...........................3-3 00590-40025-71 .............. Screw ........................................4-5 00590-40026-71 .............. Plug, Fill .....................................4-5 00590-40028-71 .............. Tire (Black Poly) ..........................4-6 00590-40029-71 .............. Tire (EZ Poly) ..............................4-6 00590-40031-71 .............. Tire (95 Durometer) .....................4-6 00590-40032-71 .............. Tire (85 Durometer) .....................4-6 00590-40042-71 .............. Relay (24 Volt) ..........................5-13 00590-40042-71 .............. Relay (24 Volt) ..........................5-19 00590-40042-71 .............. Relay (24 Volt) ..........................5-22 00590-40045-71 .............. Cover, Bridge ...........................5-14 00590-40050-71 .............. Indicator, Lift Height...................5-19 00590-40052-71 .............. Screw Package, Pole .................5-33 00590-40058-71 .............. Housing Cylinder (Left-Hand) ......6-33 00590-40059-71 .............. Housing Cylinder (Right-Hand) ....6-33 00590-40060-71 .............. Bearing, Spherical.....................6-33 00590-40061-71 .............. Cylinder Assembly, Left-Hand......7-25 00590-40061-71 .............. Cylinder Assembly, Reach................. ........................................ (Right-Hand) ............................6-35 00590-40062-71 .............. Housing Cylinder (Right-Hand) ....6-35 00590-40063-71 .............. Housing Cylinder (Left-Hand) ......6-35 00590-40067-71 .............. Housing, Cylinder, 1 Port.................. ........................................ (Mast Height 95/210) ...............6-23 00590-40068-71 .............. Housing, Cylinder, 1 Port.................. ........................................ (Mast Height 107/240) .............6-23

11/29/2007

Description

Page

00590-40069-71 ...............Housing, Cylinder, 1 Port................... ........................................(Mast Height 114/258)............. 6-23 00590-40070-71 ...............Housing, Cylinder, 1 Port................... ........................................(Mast Height 119/270)............. 6-23 00590-40071-71 ...............Housing, Cylinder, 1 Port................... ........................................(Mast Height 131/300)............. 6-23 00590-40072-71 ...............Housing, Cylinder, 1 Port................... ........................................(Mast Height 143/330)............. 6-23 00590-40073-71 ...............Housing, Cylinder, 1 Port................... ........................................(Mast Height 155/360)............. 6-23 00590-40074-71 ...............Housing, Cylinder, 1 Port................... ........................................(Mast Height 167/390)............. 6-24 00590-40075-71 ...............Housing, Cylinder, 1 Port................... ........................................(Mast Height 172/402)............. 6-24 00590-40076-71 ...............Housing, Cylinder, 2 Port................... ........................................(Mast Height 107/240)............. 6-24 00590-40077-71 ...............Housing, Cylinder, 2 Port................... ........................................(Mast Height 114/258)............. 6-24 00590-40078-71 ...............Housing, Cylinder, 2 Port................... ........................................(Mast Height 119/270)............. 6-24 00590-40079-71 ...............Housing, Cylinder, 2 Port................... ........................................(Mast Height 131/300)............. 6-24 00590-40080-71 ...............Housing, Cylinder, 2 Port................... ........................................(Mast Height 143/330)............. 6-24 00590-40081-71 ...............Housing, Cylinder, 2 Port................... ........................................(Mast Height 155/360)............. 6-24 00590-40082-71 ...............Housing, Cylinder, 2 Port................... ........................................(Mast Height 167/390)............. 6-24 00590-40083-71 ...............Housing, Cylinder, 2 Port................... ........................................(Mast Height 172/402)............. 6-24 00590-40085-71 ...............Housing Weldment, 1 Port................. ........................................(Mast Height 89/192)............... 6-19 00590-40086-71 ...............Housing Weldment, 1 Port................. ........................................(Mast Height 95/210)............... 6-19 00590-40087-71 ...............Housing Weldment, 1 Port................. ........................................(Mast Height 107/240)............. 6-19 00590-40088-71 ...............Housing Weldment, 1 Port................. ........................................(Mast Height 119/270)............. 6-19 00590-40089-71 ...............Housing Weldment, 2 Port................. ........................................(Mast Height 89/192)............... 6-19 00590-40090-71 ...............Housing Weldment, 2 Port................. ........................................(Mast Height 95/210)............... 6-19 00590-40091-71 ...............Housing Weldment, 2 Port................. ........................................(Mast Height 107/240)............. 6-19 00590-40092-71 ...............Housing Weldment, 2 Port................. ........................................(Mast Height 119/270)............. 6-19 00590-40094-71 ...............Cylinder Housing.............................. ........................................(Mast Height, 95/210).............. 6-29 00590-40095-71 ...............Cylinder Housing (Mast Height, ........ ........................................107/240)................................ 6-29 00590-40096-71 ...............Cylinder Housing.............................. ........................................(Mast Height, 114/258)............ 6-29 00590-40097-71 ...............Cylinder Housing.............................. ........................................(Mast Height, 119/270)............ 6-29 00590-40098-71 ...............Cylinder Housing.............................. ........................................(Mast Height, 131/300)............ 6-29 00590-40099-71 ...............Cylinder Housing.............................. ........................................(Mast Height, 143/330)............ 6-29 00590-40100-71 ...............Cylinder Housing.............................. ........................................(Mast Height, 155/360)............ 6-29 00590-40101-71 ...............Cylinder Housing.............................. ........................................(Mast Height, 167/390)............ 6-29 00590-40102-71 ...............Cylinder Housing.............................. ........................................(Mast Height, 172/402)............ 6-29 00590-40105-71 ...............Cylinder Housing (89/192) ....... 6-27 00590-40106-71 ...............Cylinder Housing (95/210) ....... 6-27 00590-40107-71 ...............Cylinder Housing (107/240) ..... 6-27 00590-40108-71 ...............Cylinder Housing (119/270) ..... 6-27

B-8

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Numerical Parts Index

Part No.

Description

Page

Part No.

00590-40109-71 ...............Valve, 4 Way (Tilt and Sideshift) . 6-14 00590-40109-71 ...............Valve, N.C............................... 6-13 00590-40111-71 ...............Manifold Assembly (Tilt and Sideshift).. ........................................ .............................................. 6-14 00590-40112-71 ...............Manifold Assembly (Tilt Only) ..... 6-14 00590-40123-71 ...............Chain, Free Lift .......................... 7-5 00590-40124-71 ...............Chain, Free Lift .......................... 7-5 00590-40124-71 ...............Chain, Free Lift ........................... 7-9 00590-40125-71 ...............Chain, Free Lift .......................... 7-5 00590-40127-71 ...............Shim, 0.025 in. (0.635 mm) ...... 7-21 00590-40127-71 ...............Shim, 0.025 in. (0.635 mm) ...... 7-30 00590-40129-71 ...............Spacer .................................... 7-25 00590-40129-71 ...............Spacer .................................... 7-29 00590-40132-71 ...............Clamp ..................................... 7-25 00590-40133-71 ...............Bracket, Hose ........................... 7-25 00590-40134-71 ...............Screw...................................... 7-26 00590-40137-71 ...............Plate Clamp ............................. 6-73 00590-40138-71 ...............Clamp ..................................... 6-73 00590-40139-71 ...............Bolt, Stacking ........................... 6-73 00590-40140-71 ...............Washer, Safety ......................... 6-73 00590-40141-71 ...............Cover ...................................... 6-73 00590-40142-71 ...............Bolt ......................................... 6-73 00590-40143-71 ...............Adapter ................................... 6-59 00590-40143-71 ...............Adapter ................................... 6-73 00590-40143-71 ...............Adapter ................................... 6-73 00590-40146-71 ...............Screw...................................... 6-73 00590-40147-71 ...............Washer, Flat............................. 6-73 00590-40148-71 ...............Clamp ..................................... 6-73 00590-40151-71 ...............Line Assembly........................... 6-73 00590-40152-71 ...............Line Assembly........................... 6-73 00590-40155-71 ...............Carriage Weldment, Rear .......... 7-17 00590-40158-71 ...............Pin, Roll ................................... 7-17 00590-40158-71 ...............Pin, Roll ................................... 7-18 00590-40159-71 ...............Carriage Weldment, Fork .......... 7-17 00590-40162-71 ...............Hose ....................................... 6-53 00590-40163-71 ...............Hose ....................................... 6-53 00590-40164-71 ...............Nut, Bulkhead .......................... 6-53 00590-40167-71 ...............Harness ................................... 6-53 00590-40167-71 ...............Harness ................................... 6-55 00590-40169-71 ...............Carriage Weldment, Rear .......... 7-18 00590-40169-71 ...............Tee.......................................... 6-69 00590-40170-71 ...............Tilt Cylinder Assembly....................... ........................................Model 7BSU25 ........................ 6-39 00590-40171-71 ...............Pin .......................................... 7-18 00590-40172-71 ...............Retainer ................................... 7-18 00590-40173-71 ...............Shim, 0.06 in. (1.57 mm) .......... 7-18 00590-40174-71 ...............Shim, 0.12 in. (3.0 Mm)............ 7-18 00590-40175-71 ...............Fitting, Grease.......................... 7-18 00590-40176-71 ...............Carriage Weldment, Fork .......... 7-18 00590-40181-71 ...............Tube........................................ 6-55 00590-40182-71 ...............Tube........................................ 6-55 00590-40183-71 ...............Bulkhead ................................. 6-55 00590-40184-71 ...............Nut ......................................... 6-55 00590-40187-71 ...............Clamp ..................................... 6-57 00590-40187-71 ...............Clamp ..................................... 6-69 00590-40187-71 ...............Clamp ..................................... 6-76 00590-40188-71 ...............Clamp ..................................... 6-69 00590-40189-71 ...............Cover ...................................... 6-69 00590-40192-71 ...............Hose Assembly ......................... 6-76 00590-40200-71 ...............Clamp ..................................... 6-81 00590-40200-71 ...............Clamp, Open ........................... 6-79 00590-40211-71 ...............Support ..................................... 8-7 00590-40212-71 ...............Cover ........................................ 8-7 00590-40212-71 ...............Cover ........................................ 8-9 00590-40213-71 ...............Anchor, Bottom ........................... 8-7 00590-40214-71 ...............Spring ....................................... 8-7 00590-40214-71 ...............Spring ....................................... 8-9 00590-40215-71 ...............Roller......................................... 8-9

Description

Page

00590-40216-71............... Bearing ..................................... 8-7 00590-40216-71............... Bearing ..................................... 8-9 00590-40217-71............... Ring, Retainer ............................ 8-7 00590-40217-71............... Ring, Retainer ............................ 8-9 00590-40218-71............... Ring, Locking ............................. 8-7 00590-40218-71............... Ring, Locking ............................. 8-9 00590-40219-71............... Mount, Bearing .......................... 8-7 00590-40219-71............... Mount, Bearing .......................... 8-9 00590-40220-71............... Arm .......................................... 8-7 00590-40220-71............... Arm .......................................... 8-9 00590-40221-71............... Screw ....................................... 8-7 00590-40221-71............... Screw ....................................... 8-9 00590-40222-71............... Screw, Set ................................. 8-7 00590-40222-71............... Screw, Set ................................. 8-9 00590-40224-71............... Screw ....................................... 8-7 00590-40224-71............... Screw ....................................... 8-9 00590-40225-71............... Screw ....................................... 8-7 00590-40225-71............... Screw ....................................... 8-9 00590-40226-71............... Cable, 95/210 in. ..................... 8-7 00590-40227-71............... Cable, 107/240 in. ................... 8-7 00590-40228-71............... Cable, 114/258 in. ................... 8-7 00590-40229-71............... Cable, 119/270 in. ................... 8-7 00590-40231-71............... Support ..................................... 8-9 00590-40232-71............... Anchor, Bottom .......................... 8-9 00590-40233-71............... Cable, 95/210 in. ..................... 8-9 00590-40234-71............... Cable, 107/240 in. ................... 8-9 00590-40235-71............... Cable, 114/258 in. ................... 8-9 00590-40236-71............... Cable, 119/270 in. ................... 8-9 00590-40237-71............... Cable, 131/300 in. ................... 8-9 00590-40238-71............... Cable, 143/330 in. ................... 8-9 00590-40239-71............... Cable, 155/360 in. ................... 8-9 00590-40243-71............... Bracket, Sensor ........................ 8-17 00590-40254-71............... Cushion................................... 8-17 00590-40259-71............... Lead Assembly ......................... 5-33 00590-40260-71............... Terminal Stud Package .............. 5-33 00590-40261-71............... Bracket, Sensor .......................... 5-5 00590-40278-71............... Shaft ....................................... 7-15 00590-40310-71............... Indicator Kit, Brush Wear........... 5-31 00590-40313-71............... Bracket, Steering Weldment ......... 3-3 00590-40314-71............... Steer Spacer Weldment ............... 3-3 00590-40328-71............... Harness................................... 6-61 00590-40338-71............... Circuit Card............................. 5-25 00590-40415-71............... Indicator Kit, Brush Wear........... 5-29 00590-40556-71............... Bearing ..................................... 3-6 00590-40600-71............... Cylinder Assembly, Reach (Right-Hand) ........................................ .............................................. 6-33 00590-40601-71............... Cylinder Assembly, Reach (Left-Hand).. ........................................ .............................................. 6-33 00590-40612-71............... Field Coil Kit ............................ 5-29 00590-40613-71............... Shim, Washer .......................... 5-29 00590-40615-71............... Key, Woodruff.......................... 5-29 00590-40616-71............... End head Assembly, Drive ......... 5-29 00590-40617-71............... Fan ......................................... 5-29 00590-40617-71............... Fan ......................................... 5-31 00590-40619-71............... End head Assembly, Drive ......... 5-29 00590-40620-71............... Armature and Fan Assembly ...... 5-29 00590-40621-71............... Field Coil Kit ............................ 5-29 00590-40622-71............... End head Assembly, Commutator....... ........................................ .............................................. 5-29 00590-40629-71............... Lead Assembly Kit .................... 5-31 00590-40638-71............... End head Assembly, Commutator....... ........................................ .............................................. 5-31 00590-40639-71............... End head Assembly, Drive ......... 5-31 00590-40640-71............... Armature and Fan Assembly ...... 5-31 00590-40641-71............... Field Coil Kit ............................ 5-31 00590-40751-71............... Roller ........................................ 8-7 00590-40754-71............... Manifold (With Sideshift) .......... 7-25 00590-40754-71............... Manifold Assembly ................... 6-13

B-9

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Numerical Parts Index

Part No.

Description

Page

Part No.

00590-40853-71 .............. Harness, Options ......................5-19 00590-40854-71 .............. Harness, Lift Indicator ................5-19 00590-40879-71 .............. Switch, Key (2 Position)................5-6 00590-40907-71 .............. Drive Motor (24Volt) ..................5-29 00590-40908-71 .............. Guard (Mast Without Decal Plate)...... ........................................ ...............................................2-15 00590-41047-71 .............. Hose Assembly .........................6-71 00590-41095-71 .............. Fitting, 90 Degree Bulkhead .......6-45 00590-41095-71 .............. Fitting, 90 Degree Bulkhead .......6-47 00590-41111-71 .............. Hose Assembly .........................6-71 00590-41123-71 .............. Orifice .....................................6-71 00590-41142-71 .............. Orifice (0.020 in.).....................6-13 00590-41153-71 .............. Seal Kit ....................................6-11 00590-41153-71 .............. Seal Kit ....................................6-11 00590-41162-71 .............. Manifold Assembly....................6-13 00590-41164-71 .............. Seal Kit ....................................6-13 00590-41166-71 .............. Valve, Check ............................6-13 00590-41168-71 .............. Plug.........................................6-13 00590-41171-71 .............. Manifold Assembly....................6-13 00590-41174-71 .............. Seal Kit ....................................6-11 00590-41207-71 .............. Piston.......................................6-19 00590-41229-71 .............. Seal Kit ....................................6-13 00590-41361-71 .............. Flash Tube (Strobe) ....................5-21 00590-41374-71 .............. Washer, 0.030 in. Thick ............7-21 00590-41426-71 .............. Heater (24 Volt) ........................5-27 00590-41504-71 .............. Clamp .....................................2-15 00590-41546-71 .............. Elbow ......................................6-75 00590-41546-71 .............. Elbow, Bulkhead .......................6-81 00590-41546-71 .............. Fitting, Bulkhead, Elbow ............6-79 00590-41740-71 .............. Elbow ......................................6-69 00590-41740-71 .............. Elbow ......................................6-77 00590-41740-71 .............. Elbow ......................................6-81 00590-41740-71 .............. Fitting ......................................6-73 00590-41740-71 .............. Fitting, Elbow............................6-79 00590-41757-71 .............. Bearing, Flanged ........................3-3 00590-41761-71 .............. Adapter, Control Handle to Interface.. ........................................ Control Assembly ........................5-5 00590-41769-71 .............. Lift/Lower Manifold Assembly .......6-9 00590-41784-71 .............. Hose/Tube Assembly .................6-79 00590-41785-71 .............. Hose Assembly .........................6-79 00590-41798-71 .............. Yoke, Cylinder ..........................6-33 00590-41803-71 .............. End head Assembly, Drive ..........5-29 00590-41804-71 .............. Armature and Fan Assembly .......5-29 00590-41806-71 .............. End head Assembly, Commutator....... ........................................ ...............................................5-29 00590-41807-71 .............. Brush Kit ..................................5-29 00590-41927-71 .............. Screw, Set ...............................5-25 00590-41928-71 .............. Decal, Label .............................5-25 00590-41931-71 .............. Rod, Cylinder ...........................6-33 00590-41932-71 .............. Nut .........................................6-33 00590-41933-71 .............. Piston.......................................6-33 00590-41935-71 .............. Manifold (No Sideshift) .............7-25 00590-41935-71 .............. Manifold Assembly....................6-13 00590-41941-71 .............. Horn (24 Volt).............................5-5 00590-41942-71 .............. Horn (36 Volt).............................5-5 00590-41971-71 .............. Screw, Set SH ...........................5-25 00590-41973-71 .............. Screw ......................................5-25 00590-41975-71 .............. Spring, Compression .................5-25 00590-41983-71 .............. Button Actuator .........................5-25 00590-42128-71 .............. Plug.........................................6-13 00590-42135-71 .............. Screw ......................................2-17 00590-42135-71 .............. Screw ......................................2-21 00590-42139-71 .............. Relay (36 Volt) ..........................5-19 00590-42139-71 .............. Relay (36 Volt) ..........................5-22 00590-42140-71 .............. Power Resistor (24 Volt) .............5-11 00590-42142-71 .............. Switch, Thermo .........................5-11 00590-42146-71 .............. Tab, Male ................................5-11 00590-42146-71 .............. Terminal ...................................5-19

11/29/2007

Description

Page

00590-42148-71 ...............Resistor Assembly (36 Volt) ........ 5-11 00590-42151-71 ...............Arm, Right ............................... 7-21 00590-42152-71 ...............Arm, Left .................................. 7-21 00590-42163-71 ...............Manifold.................................. 6-71 00590-42163-71 ...............Manifold.................................. 6-78 00590-42163-71 ...............Manifold.................................. 7-21 00590-42179-71 ...............Harness ................................... 8-11 00590-42252-71 ...............Brake Assembly (24 Volt) ........... 4-13 00590-42253-71 ...............Brake Assembly (36 Volt) ........... 4-13 00590-42254-71 ...............Coil (24 Volt)............................ 4-13 00590-42255-71 ...............Coil (36 Volt)............................ 4-13 00590-42256-71 ...............Armature ................................. 4-13 00590-42257-71 ...............Plate, Mounting ........................ 4-13 00590-42258-71 ...............Spacer .................................... 4-13 00590-42271-71 ...............Adapter, Straight ...................... 6-17 00590-42271-71 ...............Adapter, Straight ........................ 6-3 00590-42272-71 ...............Hose Assembly ......................... 6-64 00590-42273-71 ...............Hose Assembly ......................... 6-64 00590-42278-71 ...............Hose Assembly ......................... 6-75 00590-42278-71 ...............Hose Assembly ......................... 6-79 00590-42278-71 ...............Hose Assembly ......................... 6-81 00590-42308-71 ...............Hose Assembly ......................... 6-78 00590-42662-71 ...............Piston ...................................... 6-24 00590-42663-71 ...............Hose Assembly, Chassis End.............. ........................................167/390 ................................ 6-51 00590-42666-71 ...............Hose Assembly ......................... 6-73 00590-42668-71 ...............Hose Assembly ......................... 6-73 00590-42978-71 ...............Strap ....................................... 5-25 00590-43060-71 ...............Hose Assembly, 89/192 ........... 6-49 00590-43089-71 ...............Potentiometer (Travel) ................ 5-25 00590-43091-71 ...............Spring, Travel........................... 5-25 00590-43128-71 ...............Wiper ..................................... 6-19 00590-43130-71 ...............Packing ................................... 6-20 00590-43131-71 ...............Wiper ..................................... 6-24 00590-43132-71 ...............Seal, Rod................................. 6-24 00590-43133-71 ...............Wiper ..................................... 6-27 00590-43134-71 ...............Seal ........................................ 6-27 00590-43135-71 ...............Seal, Rod................................. 6-29 00590-43542-71 ...............Nut, Clip ................................ 5-15 00590-43542-71 ...............Nut, Clip ................................ 5-16 00590-43579-71 ...............Hose, Guard ............................ 6-75 00590-43579-71 ...............Hose, Guard ............................ 6-81 00590-43607-71 ...............Backrest, 44 in. Load (1118 mm)....... ........................................Without Sideshift ........................ 8-4 00590-43611-71 ...............Cushions and Pads ..................... 2-7 00590-43614-71 ...............Mast Guard and Overhead Guard..... ........................................Shield...................................... 2-15 00590-43615-71 ...............Connector, Electrical Housing ..... 5-25 00590-43616-71 ...............Contact, Pin ............................. 5-25 00590-43618-71 ...............Knob, Lift ................................. 5-25 00590-43619-71 ...............Switch, Pushbutton .................... 5-25 00590-43625-71 ...............Bearing ................................... 2-17 00590-43625-71 ...............Bearing ................................... 2-21 00590-43626-71 ...............Bracket, Pot.............................. 5-25 00590-43627-71 ...............Nut ......................................... 6-53 00590-43633-71 ...............Clamp ..................................... 6-77 00590-43633-71 ...............Clamp ..................................... 7-21 00590-43639-71 ...............Screw...................................... 7-25 00590-43641-71 ...............Handle Positioner SFC ............... 5-25 00590-43642-71 ...............Handle, Left-Hand (Top) ............. 5-25 00590-43643-71 ...............Handle, Right-Hand (Bottom) ...... 5-25 00590-43644-71 ...............Bolt ......................................... 2-11 00590-43645-71 ...............Fork Assembly, 30 in. (1.75 in. Thick). ........................................ .............................................. 7-45 00590-43646-71 ...............Fork Assembly, 36 in. (1.75 in. Thick). ........................................ .............................................. 7-45 00590-43647-71 ...............Fork Assembly, 42 in. (1.75 in. Thick). ........................................ .............................................. 7-45

B-10

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Numerical Parts Index

Part No.

Description

Page

Part No.

00590-43648-71 ...............Fork Assembly, 48 in. (1.75 in. Thick). ........................................ .............................................. 7-45 00590-43649-71 ...............Fork Assembly, 54 in. (1.75 in. Thick) ........................................ .............................................. 7-45 00590-43650-71 ...............Fork Assembly, 60 in. (1.75 in. Thick) ........................................ .............................................. 7-45 00590-43654-71 ...............Shroud, Fan ............................. 5-19 00590-43655-71 ...............Cam........................................ 4-14 00590-43656-71 ...............Plate........................................ 4-14 00590-43657-71 ...............Lever ....................................... 4-14 00590-43658-71 ...............Clip......................................... 4-14 00590-43659-71 ...............Shoe ....................................... 4-14 00590-43660-71 ...............Spring ..................................... 4-14 00590-43667-71 ...............Toe Box, 5 in. High ................... 7-37 00590-43669-71 ...............Static Strap ................................ 2-9 00590-43671-71 ...............Grommet, Dbl. Slit ...................... 5-5 00590-43672-71 ...............Socket, Wire ............................ 5-21 00590-43673-71 ...............Plate, Accessory Overhead Guard...... ........................................ .............................................. 5-21 00590-43674-71 ...............Load Wheel Assembly ............... 7-44 00590-43675-71 ...............Plug, Female ............................ 6-49 00590-43675-71 ...............Plug, Female ............................ 6-51 00590-43676-71 ...............Plug Male ................................ 6-49 00590-43676-71 ...............Plug Male ................................ 6-51 00590-43677-71 ...............Pin, Female .............................. 6-49 00590-43677-71 ...............Pin, Female .............................. 6-51 00590-43678-71 ...............Tab Contacts .............................. 5-5 00590-43679-71 ...............Pin, Male ................................. 6-49 00590-43679-71 ...............Pin, Male ................................. 6-51 00590-43680-71 ...............Guard (Mast With Decal Plate) ... 2-15 00590-43681-71 ...............Hose Assembly, Chassis End.............. ........................................155/360 ................................ 6-51 00590-43682-71 ...............Hose Assembly, Chassis End.............. ........................................172/407 ................................ 6-51 00590-43686-71 ...............Shaft (Cold Storage).................. 7-15 00590-43690-71 ...............Sensor, Gray Plug ....................... 3-9 00590-43691-71 ...............Sensor, Blue Plug ........................ 3-9 00590-43692-71 ...............Drive Wheel Assembly (Rubber).... 4-6 00590-43693-71 ...............Drive Wheel Assembly (Vulkollan). 4-6 00590-43694-71 ...............Drive Wheel Assembly (Black Poly)..... ........................................ ................................................ 4-6 00590-43697-71 ...............Cover, Fan ............................... 5-11 00590-43698-71 ...............Overhead Guard, 14.5 in................. ........................................(368 mm) Battery Box ............... 2-11 00590-43699-71 ...............Overhead Guard, 16.5 in................. ........................................(419 mm) Battery Box ............... 2-11 00590-43700-71 ...............Overhead Guard, 21.0 in................. ........................................(533 mm) Battery Box ............... 2-11 00590-43701-71 ...............Wheel, Load Premium Wheel............. ........................................(5 in. X 3 in.)............................ 7-41 00590-43704-71 ...............Sleeve ....................................... 4-3 00590-43708-71 ...............Plate, UL (E)................................ 2-9 00590-43709-71 ...............Clamp, Hose .............................. 8-3 00590-43711-71 ...............Relay (24 Volt).......................... 5-11 00590-43712-71 ...............Relay (36 Volt).......................... 5-11 00590-43713-71 ...............Support, Steering Weldment......... 3-3 00590-43714-71 ...............Mat, Pedal ............................... 4-11 00590-43714-71 ...............Mat, Pedal ................................. 4-9 00590-43714-71 ...............Pad, Pedal ................................. 2-7 00590-43715-71 ...............Bracket, Control Weldment........... 2-5 00590-43716-71 ...............Plate, Keeper.............................. 2-5 00590-43717-71 ...............Panel, Side ................................ 2-5 00590-43718-71 ...............Door ......................................... 2-5 00590-43719-71 ...............Panel, Left-Hand Side, 14.5 in............ ........................................Battery....................................... 2-5 00590-43720-71 ...............Panel, Left-Hand Side, 16.5 in............ ........................................Battery....................................... 2-5

Description

Page

00590-43721-71............... Panel, Left-Hand Side, 21.0 in............ ........................................ Battery ...................................... 2-5 00590-43722-71............... Panel, Right-Hand Side, 14.5 in......... ........................................ Battery ...................................... 2-5 00590-43723-71............... Panel, Right-Hand Side, 16.5 in......... ........................................ Battery ...................................... 2-5 00590-43724-71............... Panel, Right-Hand Side, 21.0 in......... ........................................ Battery ...................................... 2-5 00590-43725-71............... Pad, Floor.................................. 2-7 00590-43726-71............... Cushion, Hip.............................. 2-7 00590-43727-71............... Cushion..................................... 2-7 00590-43728-71............... Arm Rest.................................... 2-7 00590-43729-71............... Wheel, Steering ......................... 3-3 00590-43730-71............... Post, Overhead 89 in. to 192 in......... ........................................ Only ....................................... 2-11 00590-43731-71............... Post, Overhead All Else ............. 2-11 00590-43732-71............... Stop, Steering ............................ 4-3 00590-43733-71............... Plate, Target............................... 4-3 00590-43734-71............... Plate, Target, Stop ...................... 4-3 00590-43745-71............... Cap, Bearing ........................... 7-25 00590-43745-71............... Cap, Bearing ........................... 7-30 00590-43751-71............... Lead Assembly Kit .................... 5-29 00590-43761-71............... Column, Inner, Consult Factory..... 7-9 00590-43761-71............... Column, Intermediate, Consult Factory ........................................ .............................................. 7-10 00590-43762-71............... Column, Inner, Consult Factory..... 7-9 00590-43762-71............... Column, Intermediate, Consult Factory ........................................ .............................................. 7-10 00590-43763-71............... Column, Inner, Consult Factory..... 7-9 00590-43763-71............... Column, Intermediate, Consult Factory ........................................ .............................................. 7-10 00590-43764-71............... Column, Inner, Consult Factory..... 7-9 00590-43764-71............... Column, Intermediate, Consult Factory ........................................ .............................................. 7-10 00590-43765-71............... Column, Inner, Consult Factory..... 7-9 00590-43765-71............... Column, Intermediate, Consult Factory ........................................ .............................................. 7-10 00590-43766-71............... Column, Inner, Consult Factory..... 7-9 00590-43766-71............... Column, Intermediate, Consult Factory ........................................ .............................................. 7-10 00590-43767-71............... Column, Inner, Consult Factory..... 7-9 00590-43767-71............... Column, Intermediate, Consult Factory ........................................ .............................................. 7-10 00590-43768-71............... Column, Inner, Consult Factory..... 7-9 00590-43768-71............... Column, Intermediate, Consult Factory ........................................ .............................................. 7-10 00590-43769-71............... Column, Inner, Consult Factory..... 7-9 00590-43769-71............... Column, Intermediate, Consult Factory ........................................ .............................................. 7-10 00590-43770-71............... Louver With Bezel..................... 5-19 00590-43771-71............... Cap, Plug .................................. 4-3 00590-43775-71............... Toe Box, 4 in. High................... 7-35 00590-43778-71............... Valve Assembly, Manifold.......... 6-11 00590-43780-71............... Pedal, Brake ............................ 4-11 00590-43780-71............... Pedal, Brake .............................. 4-9 00590-43781-71............... Holder, Brush ............................. 3-5 00590-43811-71............... Valve, Check............................ 6-11 00590-43812-71............... Valve, Check............................ 6-11 00590-43813-71............... Valve, Poppet, N.O. ................. 6-11 00590-43814-71............... Valve (4 Way 3 Position) ........... 6-11 00590-43815-71............... Seal Kit ................................... 6-11 00590-43816-71............... Hose ....................................... 6-57 00590-43829-71............... Housing .................................... 4-5 00590-43830-71............... Cover........................................ 4-5 00590-43831-71............... Keeper ...................................... 4-5 00590-43832-71............... O-Ring ...................................... 3-6 00590-43833-71............... Coil .......................................... 6-9 00590-43834-71............... Hose Assembly......................... 6-75

B-11

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Numerical Parts Index

Part No.

Description

Page

Part No.

00590-43835-71 .............. Hose Assembly .........................6-75 00590-43836-71 .............. Hose Assembly .........................6-75 00590-43837-71 .............. Hose Assembly .........................6-81 00590-43838-71 .............. Hose Assembly .........................6-81 00590-43839-71 .............. Hose Assembly .........................6-67 00590-43840-71 .............. Hose Assembly .........................6-67 00590-43841-71 .............. Hose Assembly .........................6-76 00590-43842-71 .............. Hose Assembly .........................6-77 00590-43843-71 .............. Hose Assembly .........................6-77 00590-43844-71 .............. Hose Assembly .........................6-69 00590-43845-71 .............. Hose Assembly .........................6-69 00590-43846-71 .............. Hose Assembly .........................6-75 00590-43846-71 .............. Hose Assembly .........................6-81 00590-43847-71 .............. Hose Assembly .........................6-69 00590-43848-71 .............. Hose Assembly .........................6-69 00590-43849-71 .............. Encoder .....................................8-7 00590-43849-71 .............. Encoder .....................................8-9 00590-43850-71 .............. Harness, Cold Storage...............5-11 00590-43851-71 .............. Plate ........................................7-22 00590-43852-71 .............. Arm, Inner................................7-21 00590-43853-71 .............. Bushing....................................7-21 00590-43854-71 .............. Adapter .....................................6-3 00590-43855-71 .............. Breather .....................................3-6 00590-43857-71 .............. Adapter, Push On........................6-5 00590-43858-71 .............. Hose, Return ..............................6-3 00590-43862-71 .............. Bolt, Button Head Flange..............2-7 00590-43863-71 .............. Bracket, Pump Mounting ............6-17 00590-43864-71 .............. Grommet....................................5-5 00590-43866-71 .............. Hose, Auxiliary ...........................6-3 00590-43871-71 .............. Finishing Instructions ....................2-9 00590-43873-71 .............. Card Assembly, Display ...............5-6 00590-43877-71 .............. Warning Light and Alarm Assembly.... ........................................ ...............................................5-21 00590-43879-71 .............. Panel, Electrical ..........................2-5 00590-43880-71 .............. Console (Gray) ...........................2-5 00590-43881-71 .............. Decal, Toyota, World...................2-9 00590-43883-71 .............. Harness, Main, 180 Degree Steer.5-5 00590-43884-71 .............. Harness, Main, 360 Degree Steer.5-5 00590-43887-71 .............. Support, Display .........................2-5 00590-43888-71 .............. Decal, Sideshift, Tilt .....................2-9 00590-43889-71 .............. Weldment, Bracket ......................2-5 00590-43890-71 .............. Shield, Spill ................................5-6 00590-43892-71 .............. Drive Brake Assembly ................4-13 00590-43897-71 .............. Caster Assembly, Braking...........2-21 00590-43897-71 .............. Caster Assembly, Braking...........2-23 00590-43904-71 .............. Bearing....................................7-29 00590-43906-71 .............. Steer Gear Motor Installation ........3-4 00590-43907-71 .............. Bearing, Sleeve.........................5-25 00590-43908-71 .............. Decal, SPL Oil...........................5-11 00590-43913-71 .............. Elbow, 90 Degree .......................6-3 00590-43914-71 .............. Elbow, 90 Degree .......................6-3 00590-43915-71 .............. Fitting, Bulkhead 90 Degree .........6-3 00590-43916-71 .............. Fitting, Bulkhead 90 Degree .........6-3 00590-43918-71 .............. Tee ..........................................6-69 00590-43925-71 .............. Bearing (DE and CE) .................5-31 00590-43927-71 .............. Heater (36 Volt, 4 Watts) ...........5-25 00590-43928-71 .............. Heater (24 Volt, 4 Watts) ...........5-25 00590-43929-71 .............. Insulator, Tubing, Shrink .............5-25 00590-43930-71 .............. Tape, Vinyl Electrical..................5-25 00590-43931-71 .............. Tape, Vinyl Electrical..................5-25 00590-43932-71 .............. Insulation, Electrical ...................5-25 00590-43939-71 .............. Lift/Lower Manifold Assembly .......6-9 00590-43940-71 .............. Reach/Auxiliary Manifold Assembly... ........................................ ...............................................6-11 00590-43948-71 .............. Mast Pivot Retainer......................7-2 00590-43951-71 .............. Pulley Bracket Assembly.................... ........................................ (Models 7BRU18 and 7BSU20 ...7-13

11/29/2007

Description

Page

00590-43952-71 ...............Pulley Bracket Assembly..................... ........................................(Models 7BRU23, 7BDRU15 and........ ........................................7BSU25) ................................. 7-15 00590-43955-71 ...............Shaft-Handle ............................ 5-25 00590-43956-71 ...............Handle Assembly, Control.................. ........................................Standard ................................... 5-6 00590-43956-71 ...............Handle Assembly, Control.................. ........................................Standard ................................. 5-25 00590-43957-71 ...............Handle Assembly, Control.................. ........................................(36 Volt) .................................. 5-25 00590-43957-71 ...............Handle Assembly, Control.................. ........................................(CS 36 Volt) .............................. 5-6 00590-43958-71 ...............Handle Assembly, Control.................. ........................................(24 Volt) .................................. 5-25 00590-43958-71 ...............Handle Assembly, Control.................. ........................................(CS 24 Volt) .............................. 5-6 00590-43959-71 ...............Handle Assembly, Control.................. ........................................(Standard With CS Knob) ........... 5-6 00590-43959-71 ...............Handle Assembly, Control Standard.... ........................................(With Cold Storage Knob) ......... 5-25 00590-43961-71 ...............Transducer, Pressure .................. 8-10 00590-43985-71 ...............Overlay, Display 180 Degree....... 5-6 00590-43986-71 ...............Overlay, Display 360 Degree....... 5-6 00590-45059-71 ...............Pin Assembly ............................ 7-45 00590-45441-71 ...............Nut ..................................... 6-37 00590-45442-71 ...............Relief Valve .............................. 6-13 00590-45443-71 ...............Seal and Retaining Package....... 5-33 00590-45444-71 ...............End Head Assembly, Drive ......... 5-33 00590-45445-71 ...............Fan ......................................... 5-33 00590-45446-71 ...............Armature ................................. 5-33 00590-45447-71 ...............Armature ................................. 5-33 00590-45448-71 ...............Field Coil Assembly................... 5-33 00590-45449-71 ...............Field Coil Assembly................... 5-33 00590-45450-71 ...............Brush Plate Assembly................. 5-33 00590-45451-71 ...............End Head Assembly, Commutator5-33 00590-45452-71 ...............Cowl, Fan Package................... 5-33 00590-45453-71 ...............Headband Assembly ................. 5-33 00590-45454-71 ...............Band, Cover ............................ 5-33 00590-45466-71 ...............Rod (Mast Height 95/210) ........ 6-24 00590-45469-71 ...............Cylinder Assembly, 2 Port.................. ........................................(Mast Height 172/402)............. 6-23 00590-45470-71 ...............Cylinder Assembly, 1 Port.................. ........................................(Mast Height 95/210)............... 6-23 00590-45472-71 ...............Rod, Staging Cylinder....................... ........................................(119/270/102)....................... 6-19 00590-45473-71 ...............Cylinder Assembly, 1 Port.................. ........................................(Mast Height 167/390)............. 6-23 00590-45474-71 ...............Rod, Staging Cylinder....................... ........................................(107/240/90)......................... 6-19 00590-45475-71 ...............Rod, Staging Cylinder(95/210/78).... ........................................ .............................................. 6-19 00590-45476-71 ...............Rod, Staging Cylinder (89/192/72)... ........................................ .............................................. 6-19 00590-45477-71 ...............Cylinder Assembly, 2 Port.................. ........................................(Mast Height 119/270)............. 6-19 00590-45478-71 ...............Cylinder Assembly, 2 Port.................. ........................................(Mast Height 107/240)............. 6-19 00590-45480-71 ...............Cylinder Assembly, 2 Port.................. ........................................(Mast Height 95/210)............... 6-23 00590-45481-71 ...............Cylinder Assembly, 2 Port.................. ........................................(Mast Height 131/300)............. 6-23 00590-45482-71 ...............Cylinder Assembly, 2 Port.................. ........................................(Mast Height 143/330)............. 6-23 00590-45483-71 ...............Cylinder Assembly, 2 Port.................. ........................................ ............ (Mast Height 155/360)6-23 00590-45484-71 ...............Cylinder Assembly, 2 Port.................. ........................................(Mast Height 167/390)............. 6-23

B-12

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Numerical Parts Index

Part No.

Description

Page

Part No.

00590-45485-71 ...............Cylinder Assembly, 2 Port.................. ........................................(Mast Height 95/210)............... 6-19 00590-45486-71 ...............Cylinder Assembly, 1 Port.................. ........................................(Mast Height 143/330)............. 6-23 00590-45487-71 ...............Cylinder Assembly, 2 Port.................. ........................................(Mast Height 107/240)............. 6-23 00590-45488-71 ...............Cylinder Assembly, 1 Port.................. ........................................(Mast Height 107/240)............. 6-23 00590-45489-71 ...............Cylinder Assembly, 1 Port.................. ........................................(Mast Height 172/402)............. 6-23 00590-45490-71 ...............Cylinder Assembly, 2 Port.................. ........................................(Mast Height 119/270)............. 6-23 00590-45491-71 ...............Cylinder Assembly, 1 Port.................. ........................................(Mast Height 155/360)............. 6-23 00590-45492-71 ...............Cylinder Assembly, 1 Port.................. ........................................(Mast Height 131/300)............. 6-23 00590-45493-71 ...............Cylinder Assembly, 1 Port.................. ........................................(Mast Height 119/270)............. 6-23 00590-45494-71 ...............Cylinder Assembly, 1 Port.................. ........................................(Mast Height 114/258)............. 6-23 00590-45495-71 ...............Cylinder Assembly, 2 Port.................. ........................................(Mast Height 114/258)............. 6-23 00590-45497-71 ...............Pin, Split .................................. 7-33 00590-45504-71 ...............Cylinder Assembly (107/240) ... 6-27 00590-45507-71 ...............Fitting, Grease.......................... 7-33 00590-45508-71 ...............Sideshift Carriage 8 in. (Models......... ........................................7BRU23, 7BDRU15, 7BSU20 and...... ........................................7BSU25).................................. 7-33 00590-45509-71 ...............Sideshift Carriage 6 in. (Models......... ........................................7BRU23, 7BDRU15, 7BSU20 and...... ........................................7BSU25).................................. 7-33 00590-45510-71 ...............Sideshift Carriage 4 in. (Models......... ........................................7BRU23, 7BDRU15, 7BSU20 and...... ........................................7BSU25).................................. 7-33 00590-45512-71 ...............Cylinder Assembly, 2 Port.................. ........................................(Mast Height 89/192)............... 6-19 00590-45513-71 ...............Cylinder Assembly, 1 Port.................. ........................................(Mast Height 119/270)............. 6-19 00590-45514-71 ...............Cylinder Assembly, 1 Port.................. ........................................(Mast Height 107/240)............. 6-19 00590-45515-71 ...............Cylinder Assembly, 1 Port.................. ........................................(Mast Height 95/210)............... 6-19 00590-45516-71 ...............Cylinder Assembly, 1 Port.................. ........................................(Mast Height 89/192)............... 6-19 00590-45517-71 ...............Cylinder Assembly, 2 Port.................. ........................................(Mast Height 119/270)............. 6-19 00590-45518-71 ...............Pad, Lower............................... 7-33 00590-45519-71 ...............Cylinder Assembly, 2 Port.................. ........................................(Mast Height 95/210)............... 6-19 00590-45520-71 ...............Cylinder Assembly, 2 Port.................. ........................................(Mast Height 89/192)............... 6-19 00590-45521-71 ...............Cylinder Assembly, 1 Port.................. ........................................(Mast Height 119/270)............. 6-19 00590-45522-71 ...............Cylinder Assembly, 1 Port.................. ........................................(Mast Height 107/240)............. 6-19 00590-45523-71 ...............Cylinder Assembly, 1 Port.................. ........................................(Mast Height 95/210)............... 6-19 00590-45525-71 ...............Rod (Mast Height 107/240) ...... 6-24 00590-45527-71 ...............Cylinder Assembly, 2 Port.................. ........................................(Mast Height 107/240)............. 6-19 00590-45528-71 ...............Cylinder Assembly............................ ........................................(Mast Height, 155/360)............ 6-29 00590-45529-71 ...............Rod, Piston (131/300) .............. 6-29 00590-45530-71 ...............Rod, Piston (119/270) .............. 6-29 00590-45531-71 ...............Rod, Piston (114/258) .............. 6-29 00590-45532-71 ...............Rod, Piston (107/240) .............. 6-29 00590-45533-71 ...............Rod, Piston (95/210) ................ 6-29 00590-45534-71 ...............Cylinder Assembly (89/192) ..... 6-27

Description

Page

00590-45535-71............... Cylinder Assembly............................ ........................................ (Mast Height, 167/390) ........... 6-29 00590-45536-71............... Rod, Piston (167/390).............. 6-29 00590-45537-71............... Cylinder Assembly............................ ........................................ (Mast Height, 143/330) ........... 6-29 00590-45538-71............... Cylinder Assembly............................ ........................................ (Mast Height, 131/300) ........... 6-29 00590-45539-71............... Cylinder Assembly............................ ........................................ (Mast Height, 119/270) ........... 6-29 00590-45540-71............... Cylinder Assembly............................ ........................................ (Mast Height, 114/258) ........... 6-29 00590-45541-71............... Cylinder Assembly............................ ........................................ (Mast Height, 107/240) ........... 6-29 00590-45542-71............... Cylinder Assembly............................ ........................................ (Mast Height, 95/210) ............. 6-29 00590-45543-71............... Cylinder Assembly............................ ........................................ (Mast Height, 172/402) ........... 6-29 00590-45544-71............... Hose Assembly......................... 6-59 00590-45547-71............... Carriage Weldment, Tilt ............ 7-21 00590-45549-71............... Rod, Cylinder (89/192) ............ 6-27 00590-45550-71............... Cylinder Assembly (119/270) ... 6-27 00590-45551-71............... Rod, Piston (143/330).............. 6-29 00590-45552-71............... Adapter................................... 6-59 00590-45553-71............... Rod, Piston (155/360).............. 6-29 00590-45558-71............... Rod, Piston (172/402).............. 6-29 00590-45559-71............... Cylinder Assembly (Mast Height......... ........................................ 155/360) ............................... 6-29 00590-45560-71............... Hose Assembly......................... 6-73 00590-45562-71............... Cylinder Assembly (Mast Height......... ........................................ 172/402) ............................... 6-29 00590-45563-71............... Cylinder Assembly (119/270............ ........................................ Standard) ................................ 6-27 00590-45564-71............... Cylinder Assembly (107/240............ ........................................ Standard) ................................ 6-27 00590-45565-71............... Cylinder Assembly (95/210 Standard) ........................................ .............................................. 6-27 00590-45566-71............... Cylinder Assembly (89/192 Standard) ........................................ .............................................. 6-27 00590-45568-71............... Cylinder Assembly (95/210) ..... 6-27 00590-45570-71............... Cylinder Assembly (Mast Height......... ........................................ 95/210) ................................. 6-29 00590-45571-71............... Rod (Mast Height 172/402)...... 6-24 00590-45572-71............... Rod (Mast Height 167/390)...... 6-24 00590-45573-71............... Rod (Mast Height 155/360)...... 6-24 00590-45574-71............... Rod (Mast Height 143/330)...... 6-24 00590-45575-71............... Rod (Mast Height 131/300)...... 6-24 00590-45576-71............... Rod (Mast Height 119/270)...... 6-24 00590-45579-71............... Rod (Mast Height 114/258)...... 6-24 00590-45580-71............... Cylinder Assembly (Mast Height......... ........................................ 143/330) ............................... 6-29 00590-45581-71............... Cylinder Assembly (Mast Height......... ........................................ 131/300) ............................... 6-29 00590-45582-71............... Cylinder Assembly (Mast Height......... ........................................ 119/270) ............................... 6-29 00590-45583-71............... Cylinder Assembly (Mast Height......... ........................................ 114/258) ............................... 6-29 00590-45584-71............... Cylinder Assembly (Mast Height......... ........................................ 107/240) ............................... 6-29 00590-45585-71............... Decal, Warning.......................... 2-9 00590-45587-71............... Cylinder Assembly (Mast Height......... ........................................ 167/390) ............................... 6-29 00590-45588-71............... Bearing ................................... 6-27 00590-45589-71............... Rod, Cylinder (119/270) .......... 6-27 00590-45590-71............... Rod, Cylinder (107/240) .......... 6-27 00590-45591-71............... Rod, Cylinder (95/210) ............ 6-27 00590-45607-71............... Bracket, Pump Mounting............ 6-17 00590-45638-71............... Ring, Backup ........................... 6-19

B-13

11/29/2007

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Numerical Parts Index

Part No.

Description

Page

Part No.

00590-45645-71 .............. Sideshift Carriage 6 in. (Model.......... ........................................ 7BRU18) .................................7-33 00590-45695-71 .............. Seal, Rod .................................6-29 00590-45696-71 .............. Ring, Backup ............................6-30 00590-45709-71 .............. Controller, 600 Amp, Lift............5-13 00590-45711-71 .............. Sideshift Carriage 4 in. (Model.......... ........................................ 7BRU18) .................................7-33 00590-45841-71 .............. Spring, Lift................................5-25 00590-46077-71 .............. Glass, Safety ............................2-15 00590-46086-71 .............. Bearing Assembly .....................6-24 00590-46088-71 .............. Controller, 500 Amp, Traction ....5-13 00590-46365-71 .............. Potentiometer (Lift/Lower) ...........5-25 00590-46366-71 .............. Button ......................................5-25 00590-46367-71 .............. Button Auxiliary ........................5-25 00590-46387-71 .............. Light, Amber Flashing (36 Volt) ...5-21 00590-46395-71 .............. O-Ring, External........................6-17 00590-46396-71 .............. Seal Kit ....................................6-17 00590-46397-71 .............. Coupling..................................6-17 00590-46398-71 .............. Sideshift Carriage 8 in. (Model.......... ........................................ 7BRU18) .................................7-33 00590-46405-71 .............. Filter Assembly............................6-5 00590-46406-71 .............. Element, Filter .............................6-5 00590-46641-71 .............. Chain, Free Lift ...........................7-9 00590-46642-71 .............. Chain, Free Lift ...........................7-9 00590-46643-71 .............. Chain, Free Lift ...........................7-9 00590-46644-71 .............. Chain, Free Lift ...........................7-9 00590-46645-71 .............. Chain, Free Lift ...........................7-9 00590-46646-71 .............. Chain, Free Lift ...........................7-9 00590-46646-71 .............. Chain, Staging ..........................7-9 00590-46648-71 .............. Chain, Staging ..........................7-9 00590-46650-71 .............. Chain, Staging ..........................7-9 00590-46651-71 .............. Chain, Staging ..........................7-9 00590-46652-71 .............. Chain, Staging ..........................7-9 00590-46653-71 .............. Chain, Staging ..........................7-9 00590-46654-71 .............. Chain, Staging ..........................7-9 00590-46655-71 .............. Controller, 750 Amp, Lift............5-13 00590-46678-71 .............. Bracket, Sensor .........................8-13 00590-46679-71 .............. Housing, Connector...................8-13 00590-46679-71 .............. Housing, Connector...................8-17 00590-46680-71 .............. Pin, Contact..............................8-13 00590-46680-71 .............. Pin, Contact..............................8-17 00590-46700-71 .............. Backrest, 44 in. Load (1118 mm)....... ........................................ Without Sideshift.........................8-4 00590-46701-71 .............. Backrest, 36 in. Load (915 mm)......... ........................................ Without Sideshift.........................8-4 00590-46702-71 .............. Backrest, 48 in. Load (1219 mm)....... ........................................ Without Sideshift.........................8-4 00590-46905-71 .............. Fitting, Diagnostic .....................8-10 00590-46964-71 .............. Caster Assembly, Non-Braking ...2-18 00590-46964-71 .............. Caster Assembly, Non-Braking ....2-17 00590-46969-71 .............. Controller, 400 Amp, Traction (36 Volt) ........................................ ...............................................5-13 00590-46983-71 .............. Firmware....................................5-6 00590-47085-71 .............. Control Assembly, Interface ..........5-5 00590-47092-71 .............. Gland Assembly........................6-19 00590-47093-71 .............. Gland Assembly Standard..........6-19 00590-47097-71 .............. Hose Assembly .........................6-45 00590-47097-71 .............. Hose Assembly .........................6-47 00590-47164-71 .............. Fan Assembly ...........................8-11 00590-47175-71 .............. Fan Assembly ...........................8-11 00590-47185-71 .............. Gasket.......................................6-5 00590-47570-71 .............. Console Housing (Only) .............5-16 00590-47585-71 .............. Extinguisher, Fire.........................8-3

11/29/2007

Description

Page

00590-47776-71 ...............Grommet, Rubber ..................... 5-21 00590-47777-71 ...............Seal Kit.................................... 6-13 00590-47778-71 ...............Harness, Wiring ....................... 5-25 00590-47779-71 ...............Light, Red Flashing .................... 5-21 00590-47780-71 ...............Ring, Backup............................ 6-30 00590-47781-71 ...............Lift Pump Assembly.................... 6-17 00590-47782-71 ...............Drive Pin.................................... 6-9 00590-47783-71 ...............Screw, Set.................................. 4-3 00590-47784-71 ...............Hose Assembly ......................... 6-47 00590-47785-71 ...............Hose Assembly ......................... 6-45 00590-47786-71 ...............Hose Assembly ......................... 6-45 00590-47787-71 ...............Cable Assembly (5)..................... 5-5 00590-47788-71 ...............Cable Assembly (4)..................... 5-5 00590-47789-71 ...............Cable Assembly (B+) ................... 5-5 00590-47790-71 ...............Cable Assembly (B-) .................... 5-5 00590-47791-71 ...............Cable Assembly (JB-) ................... 5-5 00590-47792-71 ...............Cable Assembly (10)................... 5-5 00590-47793-71 ...............Cable Assembly (9-2) .................. 5-5 00590-47794-71 ...............Cable Assembly (3-2) .................. 5-5 00590-47795-71 ...............Cable Assembly (2-1) .................. 5-5 00590-47796-71 ...............O-Riing.................................... 6-30 00590-47797-71 ...............Packing ................................... 6-19 00590-47798-71 ...............Wiper ..................................... 6-19 00590-47799-71 ...............Bracket, Thermostat ................... 5-11 00590-47802-71 ...............Lift Pump Assembly.................... 6-17 00590-47803-71 ...............Carriage Weldment, Fork .......... 7-29 00590-47804-71 ...............Bearing ................................... 6-29 00590-47805-71 ...............Wiper ..................................... 6-29 00590-47806-71 ...............Ring, Back-up ........................... 6-27 00590-47807-71 ...............Frame, Front............................. 7-25 00590-47808-71 ...............Frame, Fork.............................. 7-25 00590-47809-71 ...............Seal, Standard ......................... 6-27 00590-47810-71 ...............Hose Assembly ........................... 6-3 00590-47812-71 ...............Column, Outer............................ 7-5 00590-47813-71 ...............Column, Intermediate .................. 7-5 00590-47814-71 ...............Column, Intermediate .................. 7-5 00590-47815-71 ...............Column, Intermediate .................. 7-5 00590-47816-71 ...............Column, Intermediate .................. 7-5 00590-47817-71 ...............Column, Inner............................. 7-5 00590-47818-71 ...............Column, Inner............................. 7-5 00590-47820-71 ...............Column, Inner............................. 7-5 00590-47821-71 ...............Column, Outer............................ 7-5 00590-47822-71 ...............Hose Assembly ........................... 6-3 00590-47823-71 ...............Hose Assembly ........................... 6-3 00590-47825-71 ...............Hose Assembly ......................... 6-62 00590-47826-71 ...............Column, Inner............................. 7-5 00590-47827-71 ...............Decal, Control Handle....................... ........................................180 Degree Steer ....................... 2-9 00590-47828-71 ...............Duct Assembly .......................... 8-11 00590-47829-71 ...............Duct Assembly .......................... 8-11 00590-47830-71 ...............Decal, Control Handle....................... ........................................360 Degree Steer ....................... 2-9 00590-47831-71 ...............Hose Assembly ........................... 6-3 00590-47832-71 ...............Column, Outer............................ 7-6 00590-47833-71 ...............Column, Outer............................ 7-5 00590-47834-71 ...............Nut, Rivet................................. 8-11 00590-47835-71 ...............Hose ....................................... 6-73 00590-47836-71 ...............Carriage Weldment, Tilt............. 7-29 00590-47837-71 ...............Hose Assembly ......................... 6-62 00590-47838-71 ...............Backrest, 40 in. Load (1219 mm)....... ........................................Without Sideshift ........................ 8-4 00590-47839-71 ...............Fork Assembly, 42 in. Full Taper and... ........................................Polished................................... 7-45

B-14

Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 - Numerical Parts Index

This Page Intentionally Blank

11/29/2007

B-15

M/N 00715-00095-07