Toyota Forklift 7BPUE15 Parts Catalog Manual SN 80001 and up - PDF DOWNLOAD

PARTS CATALOG FOR MODEL 7BPUE15 Serial Number 80,001 and Up

M/N 00715-00115-14

Issued: 01 Apr 2014

© Copyright 2014 by Toyota Industrial Equipment

All rights reserved. No portion of this manual may be reproduced mechanically, electronically or by any other means, including photocopying, electronic retrieval or transfer, or recording without the written permission of the publisher.

Toyota Industrial Equipment believes the information in this manual is accurate and current as of the publication date; such information is subject to change without notice. Toyota Industrial Equipment is not responsible for any errors that may appear in the manual.

1080563D

Orderpicker - Model 7BPUE15

Table of Contents

Table of Contents SECTION 1 General Information To Our Customer ................................................................................................................................ 1-2 How To Use Parts Catalog - If Part Number Is Not Known........................................................................ 1-3 How To Use Parts Catalog - If Part Number Is Known .............................................................................. 1-4 Major Sections ................................................................................................................................... 1-5 Major Assemblies ............................................................................................................................... 1-6 Recommended Spare Parts List ............................................................................................................. 1-8 Hardware Parts List ........................................................................................................................... 1-10

SECTION 2 Finish and Accessories Finish Instructions ................................................................................................................................ 2-3 Fall Protection .................................................................................................................................... 2-8 Battery Roller and Gate Installation (Up to S/N 81,262) ....................................................................... 2-10 Battery Roller and Gate Installation (S/N 83,0001 and Up) .................................................................. 2-12 Mast Guard Installation ..................................................................................................................... 2-15 Pallet Clamp Installation (Up to S/N 81,262) ...................................................................................... 2-19 Pallet Clamp Assembly (Up to S/N 81,262) ........................................................................................ 2-22 Pallet Clamp Installation (S/N 81,263 and Up).................................................................................... 2-24 Pallet Clamp Assembly (S/N 81,263 and Up) ..................................................................................... 2-26 Fixed Sidegate Installation ................................................................................................................. 2-28 Hinged Sidegate Installation (Optional) ............................................................................................... 2-29 Fire Extinguisher ............................................................................................................................... 2-33 Platform Extension............................................................................................................................. 2-34 Battery Cover ................................................................................................................................... 2-37 Guide Rollers (45.25 to 47.00 in.) ..................................................................................................... 2-38 Guide Rollers Kit (47.50 in.) .............................................................................................................. 2-41 Guide Rollers (47.75 to 53.25 in.) ..................................................................................................... 2-42 Guide Rollers (53.5 to 67.00 in.) ....................................................................................................... 2-44 Guide Roller Assembly ...................................................................................................................... 2-46

SECTION 3 Steering and Controls Steering and Control Components ........................................................................................................ 3-2 Steering Motor Group ......................................................................................................................... 3-7 Steering Control Assembly ................................................................................................................... 3-8

SECTION 4 Drive and Brake Drive and Brake Components............................................................................................................... 4-3 Drive Unit Installation .......................................................................................................................... 4-6 Drive Unit Assembly ............................................................................................................................ 4-7 Brake Assembly ................................................................................................................................ 4-12 Deadman Pedal................................................................................................................................ 4-15

SECTION 5 Electrical Components and Systems Electrical System ................................................................................................................................. 5-3 Contactor Plate Assembly .................................................................................................................... 5-6 Battery Connector Assembly............................................................................................................... 5-14 Tractor Plate Assembly ...................................................................................................................... 5-17 Contactor Assembly .......................................................................................................................... 5-20

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Table of Contents

Orderpicker - Model 7BPUE15

Carriage Electrical Assembly ............................................................................................................. 5-22 Bezel Assembly ................................................................................................................................ 5-28 Control Handle Assembly .................................................................................................................. 5-31 Travel Limit Switch Installation ............................................................................................................ 5-36 Platform Limit Switch Installation ......................................................................................................... 5-40 Warning Light Assembly.................................................................................................................... 5-42 Motors ............................................................................................................................................ 5-44 Horn Installation ............................................................................................................................... 5-47 Light and Fan Installation ................................................................................................................... 5-50 Standard Light and Fan Assembly....................................................................................................... 5-53 Cold Storage Light and Fan Assembly ................................................................................................. 5-56 Wire Guidance ................................................................................................................................ 5-60 Auxiliary Power Hook-up ................................................................................................................... 5-66 Lift Limit and Bypass Kit ..................................................................................................................... 5-73 Bin Light Installation .......................................................................................................................... 5-76 Bin Light Assembly ............................................................................................................................ 5-78 Backup Alarm .................................................................................................................................. 5-80

SECTION 6 Hydraulic Components Hydraulic System................................................................................................................................ 6-3 Reservoir Assembly ............................................................................................................................. 6-8 Lift/Lower Manifold .......................................................................................................................... 6-10 Lift Pump Assembly ........................................................................................................................... 6-13 Lift Ram Assembly, 1.75 in., Two Stage .............................................................................................. 6-14 Lift Ram Assembly, Main Lift, 1.75 in., Three Stage .............................................................................. 6-16 Lift Ram Assembly, Free Lift, 2.50 in., Three Stage................................................................................ 6-18

SECTION 7 Mast Elevating Section, Two Stage ............................................................................................................... 7-2 Elevating Section, Three Stage ............................................................................................................. 7-7 Mast to Tractor Assembly, Two Stage.................................................................................................. 7-13 Mast to Tractor Assembly, Three Stage................................................................................................ 7-16 Pulley Assembly, Three Stage ............................................................................................................. 7-21 Pulley Assembly, Three Stage ............................................................................................................. 7-22 Pulley Assembly, Two and Three Stage................................................................................................ 7-24 Pulley Assembly, Free Lift, Three Stage ................................................................................................ 7-26 Fork Assembly.................................................................................................................................. 7-28 Mechanism Stop Installation, Three Stage Only .................................................................................... 7-31 Lower Limit Switch Installation, 8 to 28 in. (Optional) ............................................................................ 7-32 Guide Roller Installation, 40 in. Baseleg OAW for 45.25 to 47.50 ........................................................ 7-34 Switched Guide Roller Assembly ........................................................................................................ 7-36

APPENDIX A Alphabetical Parts Index APPENDIX B

ii

Numerical Parts Index

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SECTION 1 General Information To Our Customer ................................................................................................................................................. 1-2 How To Use Parts Catalog - If Part Number Is Not Known ......................................................................................... 1-3 How To Use Parts Catalog - If Part Number Is Known ............................................................................................... 1-4 Major Sections .................................................................................................................................................... 1-5 Major Assemblies ................................................................................................................................................ 1-6 Recommended Spare Parts List............................................................................................................................... 1-8 Hardware Parts List ............................................................................................................................................ 1-10

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General Information

Orderpicker - Model 7BPUE15

To Our Customer

To Our Customer

1

The Part Numbers in this Parts Catalog were correct at the time your truck was manufactured. It is our policy to constantly improve our products, therefore, part numbers may continue to change. When ordering parts, verify part numbers through your Dealer’s Parts Catalog, which is kept up to date. Also note that Illustrations of assemblies and components may not necessarily conform to the exact installation as they appear on your truck.

Tips for Ordering Parts In addition to Part Number and Description, have available: • The model number and serial number of the truck • Pertinent specifications such as mast height, battery voltage, drive motor type, etc.

• Pertinent name plate data • Applicable installation or assembly numbers • Accurate Part Number

Using This Catalog This Catalog contains navigational aids to help you locate specific parts information.

• Use Section 1 to decide where to start your search for information. The overall locator views define the technical configuration of the Catalog and tie the figures in the Catalog to the engineering database.

• Use the Table of Contents to locate assemblies and subassemblies by name.

• Use the Alphabetical Index (by Part Name) and the Numerical Index (by Part Number) to locate individual parts.

• Determine configuration differences with the “Used On” codes contained within the Parts List. The “Used On” code attaches a part number to a wide range of design variables such as operating voltage, battery size, steering type, mast height and extension speed, fork carriages, color and size of tires, guide wheel specs, etc.

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General Information How To Use Parts Catalog - If Part Number Is Not Known

How To Use Parts Catalog - If Part Number Is Not Known Major Assemblies

1

IF THE PART NUMBER IS NOT KNOWN

SECTION 7 MAST SECTION 6 HYDRAULIC COMPONENTS

DO THIS

SECTION 3 STEERING AND CONTROLS

1.

Determine in which Section the part is located using the illustration.

SECTION 5 SECTION 4 ELECTRICAL COMPONENTS AND

SECTION 2 FINISH AND ACCESSORIES

Drive and Brake

Drive Unit Assembly -SYSTEMS 271" and Above Elevated Height ..............................................................................4-2 Drive Unit Assembly - 270" and Below Elevated Height ...............................................................................4-4 Deadman Brake Assembly ........................................................................................................................4-6 SECTION(used 4 with motor 570-262/500 only) ...............................................................4-8 Brake Assembly/Installation DRIVE AND Drive Unit Brake Assembly ......................................................................................................................4-12 BRAKE .....................................................................................................................4-14 Brake Assembly Installation Inertial Dampener ..................................................................................................................................4-16

2.

Turn to the TABLE OF CONTENTS in the applicable Section.

Figure 1-1: Major Assemblies

1-3

Frame Assembly - DS/DT

7 29

5

28

30

23

12

26 25 24

20

11

22

4

6 10

19

21

17

18

16 15

14

13

31

4-1

2

9 8

40

3.

37

36

39

3 38

Refer to the PAGE NUMBER selected from the TABLE OF CONTENTS. Locate the desired part and note the ITEM NO.

1

FIGURE 2-2 ITEM NO. 1

Figure 2-2: Frame Assembly - DS/DT

2-1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

4.

Refer to the corresponding PART LIST. Use the FIGURE & ITEM NO. to find the Part Number, Description, etc.

20 21 22 23 24 25 26 27

28 29 30 31

QTY

PART NUMBER

5

828-005-691/003

5

828-005-691/001

5

828-005-691/002

REF 1 1 1 2 2 1 1 1 1 2 2 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1

828-006-283 714-206 828-004-421 861-026 462-032 710-264P 750-433 828-004-622 828-006-364 750-006 771-049 760-130 810-733 828-004-651 710-067 771-019 114-008-306 114-009-695 1-150-057 1-150-001 7-590-006/001 114-008-718/005 5-015-003 5-015-004 828-004-672 828-004-671 710-069 411-938/001 411-938/003 411-938/002 411-938/004 828-004-674 828-004-683 828-004-682 154-009-117/001

A= 14" Battery Compartment B= 16" Battery Compartment C= 21" Battery Compartment D= Without Rear Posts E= With Rear Posts

F= Standard G= Remote H= SMARTi K= Standard/Bypass L= SMARTi/Bypass

DESCRIPTION Roller Assembly (consists of items 36 through 40) Roller Assembly (consists of items 36 through 40) Roller Assembly (consists of items 36 through 40) Frame Weldment Door Weldment Screw Bracket, Latch Pin, Clevis Bearing Screw Nut, Hex ODI Assembly ODI Assembly Nut, Hex Washer Nut, Lock Pin, Roll Bracket, Key Screw Washer Switch Assembly, Key Switch Assembly, Key Switch, Push Button Switch, Lock with Keys Switch, Push Button SMARTi Assembly Nut, Hex Nut, Hex Bracket Weldment Washer Screw Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Cable Assembly, SC to SMARTi Bracket, SMARTi Clamp, ODI Static Strap, Insulated M= Remote/Bypass N= Remote/SMARTi O= DT 001 to 3842/DS 001 to 3802 P= Remote/SMARTi/Bypass Q= DT 001 to 3566/DS 001 to 3640

USED ON A B C A, Q S

R

O T H, L, M, P

F, H, K, L, M, R F, H, K, L, M, P, R M, R, R G, M, N, P K, L, M, P, R H, L, N, P H, L, N, P H, L, N, P

F, H G K, L M, N, P H, L, N, P H, L, N, P F, G, K, M S= DT 3567 and Up/DS 3641 and Up T= DT 3843 and Up/DS 3803 and Up R= Recommended Spare

List 2-2: Frame Assembly - DS/DT

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General Information

Orderpicker - Model 7BPUE15

How To Use Parts Catalog - If Part Number Is Known

How To Use Parts Catalog - If Part Number Is Known

1

IF THE PART NUMBER IS KNOWN APPENDIX B

DO THIS

Part No.

Description

Numerical Parts List Page

Part No.

Description

Page

411-773 .................... Decal, No Riding, Bilingual ..................2-7 411-789 .................... Decal, Warning....................................2-7 411-790 .................... Decal, Warning, Bilingual ....................2-7 411-848 .................... Decal, 24 Volt Cable System .............. 5-11 411-849 .................... Decal, 24 Volt Cable System .............. 5-11 411-850 .................... Decal, Charging Warning .................. 5-11 411-851 .................... Decal, Charging Warning .................. 5-11 411-852 .................... Decal, Battery Swivel Warning ............ 5-11 411-853 .................... Decal, Battery Swivel Warning ............ 5-11 412-454 .................... Decal, ISO 9001..................................2-7 412-586 .................... Plate, Lowlift Specification (U.S.) ...........2-7 412-588 .................... Plate, Lowlift Specification (Canadian) ..2-7 441-013 .................... Bearing, Sealed....................................4-9 441-127 .................... Bearing, Shield ...................................7-5 447-098 .................... Bearing, Cone ....................................4-3 447-108 .................... Bearing, Cone ....................................4-3 447-562 .................... Bearing, Cup ......................................4-3 447-579 .................... Bearing, Cup ......................................4-3 462-029 .................... Bushing, Flanged ................................4-5 464-034 .................... Bushing ..............................................2-3 464-035 .................... Bushing ..............................................2-3 464-035 .................... Bushing ..............................................7-3 464-036 .................... Bearing, Oilite Super ...........................7-5 520-078/03 .............. Plug, Shipping .....................................6-9 530-449 .................... O-Ring ...............................................4-5 530-490/038 ............ O-Ring, Motor ....................................4-9 540-062 /100 ........... Cylinder, Hydraulic (Eaton) ...................6-9 540-062/01 .............. Rod, Piston .........................................6-9 540-062/02 .............. Barrel Assembly ..................................6-9 540-062/03 .............. Seal Kit ...............................................6-9 540-062/200 ............ Cylinder, Hydraulic (Ultra).....................6-9 540-062 .................... Cylinder, Hydraulic...............................6-5 560-206/123 ............ Valve, Flow Control (2 GPM) ................6-7 560-206/130 ............ Reservoir Kit (With Tubes) .....................6-7 560-206/132 ............ Adapter Block (With Check Valve) .........6-7 560-206/135 ............ Plug, Vent (With 40 Micron Filter) .........6-7 560-209/04 .............. Valve/Coil, Solenoid Release.................6-7 560-209/06 .............. Valve, Adjustable Relief ........................6-7 560-209/07 .............. Pump (With Coupling, Bolts & Gasket) ..6-7 560-209/08 .............. Elbow, 90 Degree ...............................6-7 560-209/09 .............. Switch, Solenoid Start ...........................6-7 560-213/01 .............. Motor, 24 Volt DC 2 Terminal ...............6-7 560-213/01 .............. Pump Motor....................................... 5-23 560-213/02 .............. Brush Set ........................................... 5-23 560-213 .................... Pump and Motor Assembly ...................6-5 560-213 .................... Pump/Motor Assembly ........................6-7 570-271/515 ............ Brush Lead Assembly Kit .................... 5-23 570-271/516 ............ Commutator End Bearing .................. 5-23 570-271/516 ............ Drive End Bearing ............................. 5-23 570-271/517 ............ Washer ............................................. 5-23 570-316/511 ............ Seal .................................................. 5-23 570-316/513 ............ Retaining Ring ................................... 5-23 570-360/511 ............ Brush Set ........................................... 5-23 570-360/512 ............ Brush Spring Set.................................5-23 570-864 .................... Drive Motor - S/N 5478 & Up ............ 5-23 570-864 .................... Drive Motor, 24 Volt ...........................4-11 590-514 .................... Fuse, 15 Amp ......................................5-3 590-638/001 ............ Horn Assembly.....................................5-3 590-701 .................... Battery Connector ..............................5-15 590-701 .................... Battery Connector ..............................5-17 590-701 .................... Battery Connector ................................5-6 600-213 .................... Grommet .......................................... 5-15 610-307 .................... Shaft, Flexible ......................................3-7

024-296-290/260 ..... Cable Assembly ................................. 5-15 024-296-420/261 ..... Cable Assembly ................................. 5-15 024-297-280/000 ..... Cable Assembly ................................. 5-15 024-297-310/000 ..... Cable Assembly ................................. 5-15 024-297-430/000 ..... Cable Assembly ................................. 5-15 029-002-380/001 ..... Cable Assembly (MDE2 to S1) .............. 5-3 029-002-380/002 ..... Cable Assembly (MDE2 to S2) .............. 5-3 030-504-008/003 ..... Hose Assembly .................................... 6-5 1-000-013 ................ Battery, 6 Volt .................................... 5-15 1-011-011 ................ Terminal Boot, Right Hand ................. 5-15 1-011-012 ................ Terminal Boot, Left Hand .................... 5-15 1-012-502/003 ......... Bushing, Reducer ................................. 5-6 1-074-104/001 ......... Standoff .............................................. 5-3 1-085-186 ................ Cover, Internal ..................................... 2-7 1-105-216/01 ........... Contact Tip Kit ..................................... 5-5 1-105-216/04 ........... Switch/Actuator Assembly ..................... 5-5 1-105-216/05 ........... Cover, Top ........................................... 5-5 1-105-216/07 ........... Spring, Return...................................... 5-5 1-105-216/09 ........... Coil Assembly ...................................... 5-5 1-105-225 ................ Contactor Assembly ............................. 5-5 1-105-225 ................ Contactor, Forward/Reverse.................. 5-3 1-110-920/092 ......... Heater................................................. 3-5 1-120-098 ................ Potentiometer, Gear ............................. 3-5 1-120-098 ................ Potentiometer, Gear ............................. 3-5 1-150-366 ................ Switch, Brake/Lift Cutout....................... 5-3 1-150-368 ................ Switch, Key .......................................... 5-3 1-150-378 ................ Switch, Key .......................................... 5-3 1-150-384 ................ Switch, Emergency, Reverse .................. 3-5 1-150-384 ................ Switch, Emergency, Reverse .................. 3-5 1-150-386 ................ Seal .................................................... 3-5 1-150-386 ................ Seal .................................................... 3-5 1-150-418 ................ Switch, Function ................................... 3-5 1-150-418 ................ Switch, Function ................................... 3-5 1-150-425 ................ Switch, Travel ....................................... 3-5 1-150-425 ................ Switch, Travel ....................................... 3-5 1-187-082 ................ Motor Controller .................................. 5-3 291-011.................... RingUSED ...................................................

4-3 DESCRIPTION ON 291-012.................... Ring ................................................... 4-3 Roller Assembly A ....................................... 3-3 360-049.................... Pad, Bumper 360-062/003 ............ Guard, Cable .................................... 5-11 (consists of items 36 through 40) 360-065/001 ............ Cover, Front ........................................ 2-7 Roller Assembly B 360-068.................... Cover, Gearbox Motor ......................... 4-9 (consists of items 36 through 40) 370-637/005 ............ Tape, Double Sided.............................. 3-6 400-081/0 ................ Plate, Backing ................................... 4-15 Roller Assembly C 400-081/02 .............. Cam ................................................ 4-15 (consists of items 36 through 40) 400-081/03 .............. Lever, Brake ...................................... 4-15 Frame Weldment A, Q....................................... 4-15 400-081/04 .............. Ring, Safety 400-081/05 .............. Shoe Assembly .................................. 4-15 Door Weldment S 400-081/06 .............. Spring, Return.................................... 4-15 Screw 400-081.................... Brake Assembly ................................ 4-15 Bracket, Latch 400-081.................... Brake Assembly ................................. 4-11 400-160.................... Pinion, Drive ..................................... 4-11 Pin, Clevis 400-160.................... Pinion, Drive ........................................ 4-9 Bearing R 411-511/015 ............ Decal, Raymond .................................. 2-7 411-534.................... Decal, Emergency Disconnect ............... 2-7 Screw 411-552.................... Decal, Warning.................................... 2-7 Nut, Hex 411-582.................... Decal, Made In Canada ....................... 2-7 411-587/001 ............ Decal, No ODI Assembly ORiding, Black 9" ................... 2-7 411-633.................... Decal, Caution, Bilingual ..................... 2-7 ODI Assembly T 411-637/001 ............ Decal, Emergency Disconnect, Bilingual 2-7 Nut, Hex 411-639.................... Decal, Clear ........................................ 2-7 411-680....................

Decal, Operating Washer H, L, M, P ................................. 2-7 411-681.................... Decal, Replacement Instruction ............. 2-7

123-456-789.......................2-5

1.

Locate the Part Number in the NUMERICAL INDEX (APPENDIX B). Note the Section & page number(s) where the part is decribed.

FIGURE 2-2 ITEM NO. 1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

Frame Assembly - DS/DT

7 29

5

28

30

23

12 11

22

4

6 10

21

28 29 30 31

26 25

QTY

PART NUMBER

5

828-005-691/003

5

828-005-691/001

5

828-005-691/002

REF 1 1 1 2 2 1 1 1 1 2 2 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1

828-006-283 714-206 828-004-421 861-026 462-032 710-264P 750-433 828-004-622 828-006-364 750-006 771-049 760-130 810-733 828-004-651 710-067 771-019 114-008-306 114-009-695 1-150-057 1-150-001 7-590-006/001 114-008-718/005 5-015-003 5-015-004 828-004-672 828-004-671 710-069 411-938/001 411-938/003 411-938/002 411-938/004 828-004-674 828-004-683 828-004-682 154-009-117/001

24 Compartment A= 14" Battery 20 B= 16" Battery Compartment C= 21" Battery Compartment 19 D= Without Rear Posts E= With Rear Posts 18

F= Standard G= Remote H= SMARTi

17 K= Standard/Bypass L= SMARTi/Bypass

16

15 14

Nut, Lock Pin, Roll Bracket, Key Screw Washer Switch Assembly, Key Switch Assembly, Key Switch, Push Button Switch, Lock with Keys Switch, Push Button SMARTi Assembly Nut, Hex Nut, Hex Bracket Weldment Washer Screw Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Cable Assembly, SC to SMARTi Bracket, SMARTi Clamp, ODI Static Strap, Insulated

M= Remote/Bypass N= Remote/SMARTi O= DT 001 to 3842/DS 001 to 3802 P= Remote/SMARTi/Bypass Q= DT 001 to 3566/DS 001 to 3640

B-1 F, H, K, L, M, R F, H, K, L, M, P, R M, R, R G, M, N, P K, L, M, P, R H, L, N, P H, L, N, P H, L, N, P

F, H G K, L M, N, P H, L, N, P H, L, N, P F, G, K, M S= DT 3567 and Up/DS 3641 and Up T= DT 3843 and Up/DS 3803 and Up R= Recommended Spare

2.

Find the Section & page number in the PARTS LIST referenced by the Numerical Index. Locate the Part Number. Note the part's FIGURE & ITEM NO.

List 2-2: Frame Assembly - DS/DT

13

2-7 31 2

123-456-789 9 8

40

37

36

39

3.

3 38 1

Find the FIGURE & ITEM NO. on the associated illustration for a pictorial view of the part.

Figure 2-2: Frame Assembly - DS/DT

2-1

1-4

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Orderpicker - Model 7BPUE15

General Information Major Sections

Major Sections

1

Figure 1-1: Major Sections

SECTION 2: Finish and Accessories

SECTION 6: Hydraulic Components

SECTION 7: Mast

SECTION 3: Steering and Controls

SECTION 5: Electrical Components and Systems

SECTION 4: Drive and Brake

TOYOTAOPR

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General Information

Orderpicker - Model 7BPUE15

Major Assemblies

Major Assemblies

1

Figure 1-2: Major Assemblies

10

11

3

1 6

7

8

9

5

4 2

TOYOTAOPR

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Orderpicker - Model 7BPUE15

General Information Major Assemblies List 1-2: Major Assemblies

FIGURE 1-2 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11

QTY

PART NUMBER

DESCRIPTION

1 1 1 1 1 1 1 1 1 1

Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref.

1

Ref.

Section, Power Battery Roller and Gate Installation (See Figure 2-3.)

Steering and Control Components (See Figure 3-1a.)

Drive and Brake Components (See Figure 4-1a.)

Electrical System (See Figure 5-1a.)

Contactor Plate Assembly (See Figure 5-2a.)

Lift/Lower Manifold (See Figure 6-3.)

Motors (See Figure 5-12.)

Lift Pump Assembly (See Figure 6-4.)

Lift Ram Assemblies (See Figure 6-5.), (See Figure 6-6.) and (See Figure 6-7.)

Elevating Sections (See Figure 7-1a.) and (See Figure 7-2a.)

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USED ON

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General Information

Orderpicker - Model 7BPUE15

Recommended Spare Parts List

Recommended Spare Parts List Description

Part No.

Qty.

Fig.

Arm, Spring .................................00590-47187-71 ...1 .....4-19 Bearing........................................00590-02835-71 ...2 .....2-39 Bearing........................................00590-02893-71 ...2 .....7-12 Bearing........................................00590-02893-71 ...2 .......7-5 Bearing........................................00590-03072-71 ...4 .....2-31 Bearing........................................00590-04566-71 ...1 .....5-44 Bearing........................................00590-39736-71 ...2 .....2-47 Bearing........................................00590-39834-71 ...1 .....5-44 Bearing........................................00590-45962-71 ...1 .....5-44 Bearing........................................00590-47729-71 ...1 .....5-44 Bearing, Flanged ..........................00590-45923-71 ...2 .....4-19 Bearing, Roller, Mast .....................00590-03062-71 .. 8 .......7-5 Bearing, Sleeve.............................00590-03420-71 ...1 .....5-32 Bracket, Switch .............................00590-46771-71 ...1 .......3-5 Brush and Spring Assembly ............00590-45774-71 .. 1 .......3-7 Cap, Brush Holder ........................00590-46697-71 ...1 .......3-7 Card Assembly, .......................................................................

Steering Power Head ................00590-48147-71 ...1 .....5-19 Card Assembly, Tractor Manager....00590-45770-71 ...1 .....5-19 Card, Control, Carriage Manager ..00590-45911-71 ...1 .....5-25 Clamp Kit, Hose............................00590-42213-71 .. 1 .......6-7 Connector, Battery (Red) ...........................................................

(Standard) ...............................00590-02863-71 ...1 .....5-15 Encoder Assembly .........................00590-46698-71 .. 1 .......3-7 Encoder Assembly .........................00590-45844-71 ...1 .......3-9 Filter, Cartridge, Mechanical ..........00590-47714-7 ....1 .......6-7 Flash Tube, Xenon .........................00590-05273-71 ...1 .....5-41 Fuse ............................................00590-03446-71 ...1 .....5-53 Fuse, 10 Amp...............................00590-39822-71 ...1 .....5-25 Fuse, 10 Amp...............................00590-39822-71 ...2 .....5-19 Fuse, 10 Amp...............................00590-39822-71 ...4 .....5-69 Fuse, 2 Amp.................................00590-45999-71 ...2 .....5-69 Fuse, 350 Amp.............................00590-45998-71 ...1 .....5-11 Fuse, 350 Amp.............................00590-45998-71 ...1 .......5-5 Fuse, 400 Amp.............................00590-44501-71 ...1 .....5-11 Fuse, 500 Amp.............................00590-44473-71 ...1 .....5-12 Fuse, 500 Amp.............................00590-44473-71 ...1 .......5-5 Fuse, 6 Amp.................................00590-03447-71 ...2 .....5-69 Gasket, Transmission .....................00590-47746-71 ..1 .....4-10 Key .............................................00590-46699-71 ...1 .......3-7 Kit, Enclosure................................00590-47726-71 ...1 .....5-44 Kit, Gasket, Neoprene ...................00590-03569-71 ...1 .......6-9 Kit, Guide and Insulator .................00590-02857-71 ...1 .....5-21 Kit, Guide Rollers ..........................00590-47658-71...... .....2-41 Kit, Hardware...............................00590-39794-71 ...1 .....5-41 Kit, Lead Assembly ........................00590-39832-71 ...1 .....5-43 Kit, Lead Assembly ........................00590-45984-71 ...1 .....5-43 Kit, Lead Assembly ........................00590-45991-71 ...1 .....5-44 Kit, Ring Set .................................00590-46372-71 ...1 .....4-10 Kit, Seal .......................................00590-42999-71 ...1 .....6-15 Kit, Seal .......................................00590-42999-71 ...1 .....6-17 Kit, Service...................................00590-03058-71 ...1 .....6-13 Kit, Service...................................00590-47713-71 ...1 .....6-13 Kit, Tip, Contactor .........................00590-02782-71 ...1 .....5-21 Lever, Limit Switch .........................00590-02931-71 ...2 .....2-31 Lever, Limit Switch .........................00590-02931-71 ...2 .....5-39 Lever, Limit Switch .........................00590-02931-71 .AR .....5-37 O-Ring .........................................00590-39798-71 ...1 .....5-41 O-Ring .........................................00590-42286-71 ...1 .....6-19 O-Ring .........................................00590-45956-71 ...1 .....6-19 O-Ring .........................................00590-45957-71 ...1 .....6-19 O-Ring .........................................00590-45960-71 ...1 .....6-19 O-Ring .........................................00590-45961-71 ...1 .....6-19 O-Ring .........................................00590-47715-71 ...1 .....5-53 O-Ring .........................................00590-47719-71 ...1 .....6-17

1-8

Description

1

Part No.

Qty.

Fig.

O-Ring......................................... 00590-47720-71... 1 ..... 6-17 Pedal .......................................... 00590-50853-71... 1 ..... 2-25 Pin (Minimum Order, 50) ............... 00590-00182-71... 2 ..... 5-41 Pin, Fork ...................................... 00590-02946-71... 2 ..... 7-29 Plate, Friction ............................... 00590-47732-71... 1 ..... 4-13 Plate, Switch ................................ 00590-45739-71... 1 ..... 5-73 Potentiometer, Lift/Lower................ 00590-43054-71... 1 ..... 5-33 Potentiometer, Travel ..................... 00590-43053-71... 1 ..... 5-33 Ring Assembly, Pivot ..................... 00590-45806-71... 1 ..... 4-10 Ring, Backup................................ 00590-48295-71... 1 ..... 6-15 Ring, Backup................................ 00590-48295-71... 1 ..... 6-17 Ring, Backup................................ 00590-48295-71... 2 ..... 6-19 Ring, Backup................................ 00590-48297-71... 3 ..... 6-19 Ring, Piston .................................. 00590-45955-71... 1 ..... 6-19 Ring, Piston .................................. 00590-47718-71... 1 ..... 6-17 Ring, Wear .................................. 00590-45959-71... 1 ..... 6-19 Ring, Wear .................................. 00590-47717-71... 1 ..... 6-17 Seal ............................................ 00590-02802-71... 1 ..... 6-15 Seal ............................................ 00590-02802-71... 1 ..... 6-17 Seal ............................................ 00590-39824-71... 1 ..... 5-43 Seal ............................................ 00590-44948-71... 1 ..... 6-19 Seal, Oil...................................... 00590-02779-71... 1 ..... 4-10 Seal, Oil...................................... 00590-02878-71... 1 ..... 6-15 Seal, Oil...................................... 00590-02941-71... 1 ..... 6-15 Seal, Oil...................................... 00590-02941-71... 1 ..... 6-17 Seal, Pressure Ring ....................... 00590-47716-71... 1 ..... 6-19 Seal, Square ................................ 00590-47721-71... 1 ..... 6-19 Seal, Wiper ................................. 00590-47722-71... 1 ..... 6-19 Set, Brush (4 per set) ..................... 00590-04567-71... 2 ..... 5-43 Set, Brush (4 per set) ..................... 00590-45980-71... 1 ..... 5-43 Set, Brush (8 per set) ..................... 00590-39830-71... 1 ..... 5-43 Set, Brush (8 per set) ..................... 00590-41807-71... 1 ..... 5-43 Set, Brush Spring (4 per set) ........... 00590-04574-71... 2 ..... 5-43 Set, Brush Spring (4 per set) ........... 00590-47120-71... 2 ..... 5-43 Set, Brush Spring (8 per set) ........... 00590-45981-71... 1 ..... 5-43 Spacer, Roller............................... 00590-03112-71. 20 ..... 7-11 Spacer, Roller............................... 00590-03112-71. 20 ....... 7-5 Spacer, Roller............................... 00590-03145-71. 40 ....... 7-5 Spring ........................................ 00590-46013-71... 8 ..... 4-13 Spring Assembly, Poly ................... 00590-45744-71... 6 ..... 7-12 Spring ......................................... 00590-03583-71... 1 ..... 6-15 Spring ......................................... 00590-39949-71... 1 ..... 2-21 Spring ......................................... 00590-45894-71... 6 ..... 7-12 Spring ......................................... 00590-46062-71... 1 ..... 6-17 Spring, Compression..................... 00590-03568-71... 1 ..... 5-33 Spring, Compression..................... 00590-45829-71... 1 ..... 6-19 Spring, Compression..................... 00590-46057-71... 2 ..... 4-19 Spring, Compression..................... 00590-46060-71... 1 ..... 6-19 Spring, Compression..................... 00590-46061-71... 1 ..... 6-19 Spring, Compression..................... 00590-50027-71... 2 ..... 7-11 Spring, Leaf ................................. 00590-03382-71... 2 ..... 5-53 Spring, Leaf ................................. 00590-03382-71... 2 ..... 5-57 Spring, Main................................ 00590-02922-71... 1 ..... 5-21 Spring, Torsion ............................. 00590-45841-71... 1 ..... 5-32 Spring, Torsion ............................. 00590-45842-71... 1 ..... 5-32 Switch (S10 and S100) ................. 00590-02995-71. AR ..... 5-37 Switch (S19 and S20) ................... 00590-02995-71... 2 ..... 2-31 Switch (S2 and S23) ..................... 00590-02995-71... 2 ..... 4-19 Switch (S6 and S7) ....................... 00590-02995-71... 2 ..... 5-39 Switch ......................................... 00590-02995-71... 1 ..... 5-73 Switch ......................................... 00590-02995-71... 1 ..... 7-33 Switch ......................................... 00590-43619-71... 1 ..... 5-33 Switch, Horn ................................ 00590-03612-71... 1 ..... 5-32 Switch, Proximity .......................... 00590-46461-71... 1 ....... 3-5 Switch, Rocker.............................. 00590-03095-71... 2 ..... 5-53 Switch, Rocker.............................. 00590-03095-71... 2 ..... 5-57

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

General Information Recommended Spare Parts List

Description

Part No.

Qty.

Fig.

Tire, Poly, Red, Stellana ................. 00590-41875-71... 1 ..... 4-10 Valve, Check (CV-1) ...................... 00590-45944-71... 1 ..... 6-11 Valve, Check (CV-2) ...................... 00590-41900-71... 1 ..... 6-11 Valve, Check ................................ 00590-45945-71... 1 ..... 6-17 Valve, Check ................................ 00590-45945-71... 1 ..... 6-19 Valve, Flow Control....................... 00590-03437-71... 2 ..... 7-12 Valve, Flow Control....................... 00590-03437-71... 2 ....... 7-5 Valve, Flow Control....................... 00590-03438-71... 1 ..... 7-11 Valve, Load Holding (SOL-1) .......... 00590-45948-71... 1 ..... 6-11 Valve, Proportional N/O (SOL-2).... 00590-45947-71... 1 ..... 6-11 Valve, Relief (REL-1) ....................... 00590-45943-71... 1 ..... 6-11 Valve, Seat................................... 00590-03111-71... 1 ....... 6-9 Washer, Spring ............................ 00590-02840-71... 8 ..... 5-11

00715-00115-14, 01 Apr 2014

Description

Part No.

Qty.

Fig.

Wheel......................................... 00590-40594-71 .. 1..... 2-47 Wheel, Guide .............................. 00590-02763-71 .. 1..... 2-39 Wheel, Load, Black, Poly .............. 00590-02818-71 .. 1..... 7-12 Wheel, Load, Black, Poly .............. 00590-02818-71 .. 1....... 7-5 Wheel, Load, Brown, Poly ............. 00590-49911-71 .. 1..... 7-12 Wheel, Load, Brown, Poly ............. 00590-49911-71 .. 1....... 7-5 Wheel, Load, Poly, ..................................................................

Electric Conductive................... 00590-47134-71 .. 1..... 7-12 Wheel, Load, Poly, ..................................................................

Electric Conductive................... 00590-47134-71 .. 1....... 7-5 Wheel, Load, Tan, Poly ................. 00590-46028-71 .. 1..... 7-12 Wheel, Load, Tan, Poly ................. 00590-46028-71 .. 1....... 7-5

1-9

General Information

Orderpicker - Model 7BPUE15

Hardware Parts List

Hardware Parts List Description

Part No.

Qty.

Ball .............................................00590-01693-71 ............. 65 Bolt .............................................00590-50564-71 ............... 6 Bolt, Brake Release........................00590-02981-71 ............... 2 Bolt, Shoulder ..............................00590-47739-71 .............. 1 Bracket ........................................00590-50852-71 ............... 3 Clamp Assembly, Pallet..................00590-50005-71 ............... 1 Clamp .........................................00590-41880-71 ............... 1 Nut .............................................00590-02881-71 ............. 21 Nut .............................................00590-02992-71 ............... 9 Nut .............................................00590-03036-71 ............... 8 Nut .............................................00590-03093-71 ............... 6 Nut .............................................00590-03435-71 ............. 12 Nut .............................................00590-03476-71 ............... 8 Nut .............................................00590-03477-71 ............. 12 Nut .............................................00590-03584-71 ............. 18 Nut .............................................00590-03592-71 ............. 16 Nut .............................................00590-03629-71 ............... 6 Nut .............................................00590-39678-71 ............... 2 Nut .............................................00590-39819-71 ............... 2 Nut .............................................00590-45932-71 ............... 5 Nut .............................................00590-47704-71 ............... 1 Nut .............................................00590-47707-71 ............... 3 Nut, Clamp ..................................00590-45418-71 ............... 1 Nut, Clamp ..................................00590-45616-71 ............... 1 Nut, Jam ......................................00590-03162-71 ............... 1 Nut, Jam ......................................00590-47735-71 ............. 12 Nut, Jam ......................................00590-50252-71 ............... 1 Nut, Lock .....................................00590-47174-71 ............... 3 Nut, Locking .................................00590-39769-71 ............... 1 Nut, Push .....................................00590-39680-71 ............... 2 Pin, Cotter ...................................00590-02944-71 ............... 2 Pin, Cotter ...................................00590-46049-71 ............... 6 Pin, Cotter ....................................00590-03076-71 ............... 4 Pin, Cotter ....................................00590-46050-71 ............... 1 Pin, Dowel ...................................00590-03066-71 ............... 2 Ring, Backup ................................00590-48297-71 ............... 3 Ring, Snap ...................................00590-00360-71 ............... 4 Ring, Snap ...................................00590-03003-71 ............... 1 Ring, Snap ...................................00590-03141-71 ............... 2 Ring, Snap ...................................00590-03493-71 ............... 4 Ring, Snap ...................................00590-05197-71 ............... 5 Ring, Snap ...................................00590-39739-71 ............... 1 Ring, Snap ...................................00590-39833-71 ............... 1 Ring, Snap ...................................00590-40530-71 ............... 1 Rivet ............................................00590-44557-71 ............... 2 Screw ..........................................00590-00282-71 ............... 2 Screw ..........................................00590-02706-71 ............... 6 Screw ..........................................00590-02770-71 ............... 5 Screw ..........................................00590-02929-71 ............... 4 Screw ..........................................00590-02951-71 ............... 1 Screw ..........................................00590-02989-71 ............... 7 Screw ..........................................00590-03001-71 ............... 8 Screw ..........................................00590-03006-71 ............... 1 Screw ..........................................00590-03008-71 ............... 1 Screw ..........................................00590-03021-71 ............... 7 Screw ..........................................00590-03022-71 ............... 4 Screw ..........................................00590-03029-71 ............. 20 Screw ..........................................00590-03032-71 ............... 6

1-10

Description

1

Part No.

Qty.

Screw.......................................... 00590-03071-71................2 Screw.......................................... 00590-03085-71..............14 Screw.......................................... 00590-03098-71................1 Screw.......................................... 00590-03100-71................4 Screw.......................................... 00590-03113-71................4 Screw.......................................... 00590-03125-71................4 Screw.......................................... 00590-03127-71................2 Screw.......................................... 00590-03158-71................2 Screw.......................................... 00590-03167-71...............`6 Screw.......................................... 00590-03175-71................4 Screw.......................................... 00590-03204-71................2 Screw.......................................... 00590-03254-71................1 Screw.......................................... 00590-03421-71..............45 Screw.......................................... 00590-03422-71................2 Screw.......................................... 00590-03424-71................1 Screw.......................................... 00590-03425-71................2 Screw.......................................... 00590-03425-71................2 Screw.......................................... 00590-03426-71................4 Screw.......................................... 00590-03428-71................2 Screw.......................................... 00590-03430-71................2 Screw.......................................... 00590-03432-71................5 Screw.......................................... 00590-03433-71................8 Screw.......................................... 00590-03434-71................2 Screw.......................................... 00590-03468-71................2 Screw.......................................... 00590-03471-71..............20 Screw.......................................... 00590-03482-71................2 Screw.......................................... 00590-03591-71..............14 Screw.......................................... 00590-03607-71..............16 Screw.......................................... 00590-03625-71................2 Screw.......................................... 00590-03628-71................2 Screw.......................................... 00590-39688-71..............32 Screw.......................................... 00590-39706-71..............16 Screw.......................................... 00590-39812-71................6 Screw.......................................... 00590-41865-71................4 Screw.......................................... 00590-41894-71................2 Screw.......................................... 00590-41916-71................2 Screw.......................................... 00590-41922-71................5 Screw.......................................... 00590-42003-71................4 Screw.......................................... 00590-44467-71..............12 Screw.......................................... 00590-45925-71..............16 Screw.......................................... 00590-45926-71................1 Screw.......................................... 00590-45927-71................1 Screw.......................................... 00590-45928-71................4 Screw.......................................... 00590-45929-71................2 Screw.......................................... 00590-45930-71................4 Screw.......................................... 00590-46032-71................5 Screw.......................................... 00590-46036-71................2 Screw.......................................... 00590-46037-71................1 Screw.......................................... 00590-47107-71................2 Screw.......................................... 00590-47701-71................3 Screw.......................................... 00590-47702-71................2 Screw.......................................... 00590-48296-71................3 Screw.......................................... 00590-48298-71................3 Screw.......................................... 00590-49079-71................6 Screw.......................................... 00590-49856-71................3 Screw.......................................... 00590-50118-71................4 Screw.......................................... 00590-50869-71................6 Screw, Cap, Socket Head.............. 00590-46014-71................3

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

General Information Hardware Parts List

Description

Part No.

Qty.

Screw, M12 x 30 ......................... 00590-39687-71..............68 Screw, M12 x 50 ......................... 00590-03168-71..............48 Screw, Mounting .......................... 00590-50118-71................4 Screw, Set ................................... 00590-02883-71................2 Screw, Set ................................... 00590-41927-71................2 Screw, Set ................................... 00590-41973-71................2 Screw, Set ................................... 00590-42236-71................1 Screw, Set ................................... 00590-47700-71................1 Screw, Thread-Forming .................. 00590-02960-71..............45 Screw, Thread-Forming .................. 00590-48296-71................1 Screw, Thread-Forming .................. 00590-51608-71..............10 Spacer, Female, Hex..................... 00590-48306-71................2 Strap........................................... 00590-00556-71..............AR Washer ....................................... 00590-00396-71................1 Washer ....................................... 00590-00813-71................1 Washer ....................................... 00590-00917-71................1 Washer ....................................... 00590-02973-71................6 Washer ....................................... 00590-03078-71................4 Washer ....................................... 00590-03092-71................3 Washer ....................................... 00590-41816-71................4 Washer ....................................... 00590-42081-71................1 Washer ....................................... 00590-46039-71................2 Washer ....................................... 00590-49881-71................3 Washer, Flat ................................ 00590-00064-71................4 Washer, Flat ................................ 00590-00112-71................2 Washer, Flat ................................ 00590-00359-71................2 Washer, Flat ................................ 00590-00396-71................4 Washer, Flat ................................ 00590-00568-71................9 Washer, Flat ................................ 00590-01319-71................3

00715-00115-14, 01 Apr 2014

Description

Part No.

Qty.

Washer, Flat................................ 00590-02401-71 ............... 2 Washer, Flat................................ 00590-02710-71 ............... 1 Washer, Flat................................ 00590-02711-71 ............... 3 Washer, Flat................................ 00590-02813-71 ............. 20 Washer, Flat................................ 00590-02940-71 ............. 41 Washer, Flat................................ 00590-02948-71 ............. 20 Washer, Flat................................ 00590-02969-71 ............... 9 Washer, Flat................................ 00590-02973-71 ............. AR Washer, Flat................................ 00590-02979-71 ............... 2 Washer, Flat................................ 00590-03092-71 ............. 12 Washer, Flat................................ 00590-03163-71 ............... 4 Washer, Flat................................ 00590-03483-71 ............... 1 Washer, Flat................................ 00590-03594-71 ............... 3 Washer, Flat................................ 00590-03599-71 ............... 1 Washer, Flat................................ 00590-39813-71 ............... 8 Washer, Flat................................ 00590-41926-71 ............... 2 Washer, Flat................................ 00590-44047-71 ............... 1 Washer, Flat................................ 00590-44378-71 ............... 1 Washer, Flat................................ 00590-47738-71 ............. 16 Washer, Lock............................... 00590-01364-71 ............... 1 Washer, Lock............................... 00590-02709-71 ............... 3 Washer, Lock............................... 00590-03081-71 ............... 2 Washer, Lock............................... 00590-03203-71 ............... 2 Washer, Lock............................... 00590-39705-71 ............. 48 Washer, Spring............................ 00590-02840-71 ............... 8 Washer, Wavy ............................ 00590-04568-71 ............... 1 Washer, Wavy ............................ 00590-39826-71 ............... 1 Washer, Wavy ............................ 00590-45982-71 ............... 1

1-11

General Information

Orderpicker - Model 7BPUE15

Hardware Parts List

1-12

00715-00115-14, 01 Apr 2014

SECTION 2 Finish and Accessories Finish Instructions ................................................................................................................................................. 2-3 Fall Protection ...................................................................................................................................................... 2-8 Battery Roller and Gate Installation (Up to S/N 81,262)......................................................................................... 2-10 Battery Roller and Gate Installation (S/N 83,0001 and Up).................................................................................... 2-12 Mast Guard Installation....................................................................................................................................... 2-15 Pallet Clamp Installation (Up to S/N 81,262) ........................................................................................................ 2-19 Pallet Clamp Assembly (Up to S/N 81,262).......................................................................................................... 2-22 Pallet Clamp Installation (S/N 81,263 and Up) ..................................................................................................... 2-24 Pallet Clamp Assembly (S/N 81,263 and Up)....................................................................................................... 2-26 Fixed Sidegate Installation................................................................................................................................... 2-28 Hinged Sidegate Installation (Optional) ................................................................................................................ 2-29 Fire Extinguisher ................................................................................................................................................ 2-33 Platform Extension .............................................................................................................................................. 2-34 Battery Cover .................................................................................................................................................... 2-37 Guide Rollers (45.25 to 47.00 in.)....................................................................................................................... 2-38 Guide Rollers Kit (47.50 in.)................................................................................................................................ 2-41 Guide Rollers (47.75 to 53.25 in.)....................................................................................................................... 2-42 Guide Rollers (53.5 to 67.00 in.)......................................................................................................................... 2-44 Guide Roller Assembly........................................................................................................................................ 2-46

00715-00115-14, 01 Apr 2014

2-1

Finish and Accessories

Orderpicker - Model 7BPUE15

2-2

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Finish and Accessories Finish Instructions

Finish Instructions

2

Figure 2-1a: Finish Instructions

REMOVE BATTERY ONLY WITH LIFT MECHANISM DOWN AND LOAD REMOVED. HORIZONTAL MOTION OF BATTERY MUST NOT EXCEED 0.5 INCHES. ATTACH RESTRAINTS TO COMPARTMENT AS REQUIRED. 00590-03517-71

F F 13

1

See Detail B

C

A A 39

3

See Detail E 8 11 15 25 28

C 12

O1033501_B1, 01001448_A, 0412_577_B, 0412_484_A, 0412-574, 0412_492_A SHT 1 OF 4

00715-00115-14, 01 Apr 2014

2-3

Finish and Accessories

Orderpicker - Model 7BPUE15

Finish Instructions

Finish Instructions

2

Figure 2-1b: Finish Instructions CLASSIFIED BY UNDERWRITERS LABORATORIES INC. ® AS TO FIRE AND ELECTRIC SHOCK HAZARD ONLY. TYPE E INDUSTRIAL TRUCK TOYOTA INDUSTRIAL EQUIPMENT 205A 00590-03526-71

19 24 22

MODEL

MAST

SERIAL NO.

BACK TILT

TYPE

VOLTAGE

BASELEG WIDTH

V

ATCH.

FORKS

in. TIRE Drive:

MAXIMUM AMPERE HOUR CAPACITY @ 6HR RATE

AH SIZE

LOAD CENTER "B"

in. in.

Load:

BATTERY WT. MIN.

lb.

kg

in./mm BATTERY WT. MAX.

lb.

kg

TRUCK WEIGHT W/O BATTERY

lb.

kg

BATTERY TYPE

RATED CAPACITY WITH VERTICAL UPRIGHT EQUIPPED AS SHOWN. B

MAX.CAPACITY B

lb. lb.

A

OPERATE ON LEVEL SURFACES ONLY

LIFTING HEIGHT "A"

kg kg

in. in.

mm mm

lb.

kg

in.

mm

lb.

kg

in.

mm

lb.

kg

in.

mm

WARNING

THIS FORKLIFT TRUCK MEETS OR EXCEEDS DESIGN SPECIFICATIONS OF ASME B56.1 IN EFFECT ON THE DATE OF MANUFACTURE.

IMPROPER OPERATION OR MAINTENANCE COULD RESULT IN INJURY OR DEATH. TRAINED OPERATORS ONLY. READ OPERATOR'S MANUAL FIRST. 00590-03530-71

33

23 45

41 1

34

00590-03515-71

35 36

DISCONNECT

37

00590-03524-71

38 BYPASS

40

O1033501_B2, 0412_750_B, 0412_516_C, 0412_510_B, 01007921_B, 0412_483_C, 0412_496_C, 0412_855_B SHT 2 OF 4

2-4

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Finish and Accessories Finish Instructions

Finish Instructions

2

Figure 2-1c: Finish Instructions

Overhead guard meets ASME B56.1 safety code.

00590-03505-71

2

SECTION A-A

31 11

32 DETAIL B

DETAIL E

15

5

20

SECTION F-F POWER SECTION - EE ONLY

O1033501_B9, O1033501_B5, O1033501_B8, O1033501_B6, O1033501_B4, 0412_486_A, 0412_577_B SHT 3 OF 4

00715-00115-14, 01 Apr 2014

2-5

Finish and Accessories

Orderpicker - Model 7BPUE15

Finish Instructions

Finish Instructions

2

Figure 2-1d: Finish Instructions

D

D

10

16

42

43 44

VIEW C-C

14

00590-03513-71

17 9

7

VIEW D-D

21 00590-03506-71

00590-03512-71

01033501_B7, 01033501_B3, O1035991_A, 0411-901-A, 0412_494_A, 0412_493_A, 0412_487_A SHT 4 OF 4

2-6

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Finish and Accessories Finish Instructions List 2-1: Finish Instructions

FIGURE 2-1 QTY PART NUMBER ITEM NO. 1 2 00590-41810-71 2 1 00590-03505-71 3 1 Ref. 4 12 00590-02956-71 5 1 00590-04496-71 7 1 00590-48071-71 8 2 00590-39678-71 9 1 00590-03513-71 10 1 00590-46082-71 11 2 00590-39679-71 12 1 00590-03503-71 13 3 00590-03014-71 14 1 00590-03409-71 15 2 00590-39680-71 16 1 00590-03116-71 17 1 00590-45713-71 19 1 00590-47655-71 20 4 in.

00590-45914-71 21 1 00590-03506-71 22 1 00590-03515-71 23 1 00590-46345-71 24 1 00590-47656-71 25 2 00590-44371-71 28 1 00590-45823-71 31 2 00590-03264-71 32 2 00590-03479-71 33 1 00590-03524-71 34 1 00590-03502-71 35 1 00590-45830-71 36 1 00590-45831-71 37 1 00590-45832-71 38 1 00590-45833-71 39 1 Ref. 40 1 00590-03401-71 41 1 00590-45714-71 42 1 00590-50554-71 43 4 00590-39687-71 44 4 00590-02813-71 45 1 00590-46344-71 46 1 00590-45916-71 A= Required with Forks Greater Than 48 in.

00715-00115-14, 01 Apr 2014

DESCRIPTION Decal, Battery Decal, Overhead Guard Plate, Specification Stud (Not Shown) Decal, Toyota Decal, Emergency Lower Nut Decal, Emergency Lower Decal, Toyota Knob Decal, Battery Cable Decal, Toyota Decal, Bumper Nut, Push Cover, Tractor Cover, Top Decal, EE Pad Decal, Warning, Drive Unit Decal, Warning Plate, Specification Decal, UL Decal, EE Pad, Floor Retainer Nut, Push Decal, Disconnect Decal, Handle Decal, Wire Guidance Bypass Decal, Wire Guidance Bypass Decal, Wire Guidance Bypass Decal, Wire Guidance Bypass Plate, Attachment Specification Cover, Console Bezel Gate Weldment, Bumper Screw, M12 x 30 Washer, Flat Tag, Specification, Auxiliary (Special Order) (Not Shown) Decal, Brake Release Bolts (Not Shown) (See Figure 4-1b.)

USED ON

A

2-7

Finish and Accessories

Orderpicker - Model 7BPUE15

Fall Protection

Fall Protection

2

Figure 2-2: Fall Protection 2

3

6

1

5

7

4

5429-002A, 0838-004-635-B, 0870-007-00X, MILLER E851 01A

2-8

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Finish and Accessories Fall Protection List 2-2: Fall Protection

FIGURE 2-2 ITEM NO. 1 2 3

QTY

1 1 1 1 1 1 4 1 5 1 6 1 7 1 A= Included in Item 5 B= Included in Item 6 C= Included in Item 7

PART NUMBER 00590-50991-71 00590-50992-71 00590-50989-71 00590-51004-71 00590-51005-71 00590-51006-71 00590-50990-71 00590-50986-71 00590-50987-71 00590-50988-71

00715-00115-14, 01 Apr 2014

DESCRIPTION Tether, Energy Absorber (4.5 ft long) Tether, Retractable (102 in.)

Belt, Body, Medium (34 to 42 in. Waist) Belt, Body, Small (30 to 38 in. Waist) Belt, Body, Large (40 to 48 in. Waist) Belt, Body, Extra Large (46 to 54 in. Waist) Harness, Body Fall Protection Kit (Tether and Body Harness) Fall Protection Kit (Retractable Tether and Body Harness) Fall Protection Kit (Tether and Body Belt)

USED ON A B,C C

A,B

2-9

Finish and Accessories

Orderpicker - Model 7BPUE15

Battery Roller and Gate Installation (Up to S/N 81,262)

Battery Roller and Gate Installation (Up to S/N 81,262)

2

Figure 2-3: Battery Roller and Gate Installation (Up to S/N 81,262) 4

5

6

8

3

1

2 10

11

14 15

9

13

15 14 10 11

12

114_008_785_J

2-10

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Finish and Accessories Battery Roller and Gate Installation (Up to S/N 81,262)

List 2-3: Battery Roller and Gate Installation (Up to S/N 81,262) FIGURE 2-3 QTY PART NUMBER DESCRIPTION ITEM NO. 1 1 00590-49854-71 Gate Weldment, Battery (6.46 in. Deep) 2 1 00590-49853-71 Gate Weldment, Battery 3 1 00590-02896-71 Plug, Machined, Battery Gate 4 1 00590-02958-71 Spacer, Battery (1.25 in. Thick) 5 2 00590-02973-71 Washer 6 2 00590-03071-71 Screw 8 1 00590-03162-71 Nut, Jam 9 6 00590-47007-71 Roller Assembly (includes:) 10 2 00590-02948-71 Washer, Flat 11 2 00590-00065-71 Ring, Retainer 12 1 00590-39685-71 Shaft 13 1 00590-47098-71 Spacer, Center 14 2 00590-47099-71 Spacer, End 15 2 00590-05311-71 Roller, Battery A= Standard B= Quantity 2 Required for Optional Large Battery

00715-00115-14, 01 Apr 2014

USED ON A B B A A A B

2-11

Finish and Accessories

Orderpicker - Model 7BPUE15

Battery Roller and Gate Installation (S/N 83,0001 and Up)

Battery Roller and Gate Installation (S/N 83,0001 and Up)

2

Figure 2-4: Battery Roller and Gate Installation (S/N 83,0001 and Up)

1 5 6 7

4 8 9

3

3f

3e

3g

3f

3d

3c

3a 3b 1023207-H

2-12

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Finish and Accessories Battery Roller and Gate Installation (S/N 83,0001 and Up)

List 2-4: Battery Roller and Gate Installation (S/N 83,0001 and Up) FIGURE 2-4 QTY PART NUMBER DESCRIPTION ITEM NO. 1 2 00590-02813-71 Washer, Flat 2 AR 00590-02896-71 Plug, Machined, Battery Gate (Not Shown) 3 6 00590-50004-71 Roller Assembly (each includes:) 3a 2 00590-02948-71 Washer, Flat 3b 2 00590-00064-71 Washer, Flat 3c 2 00590-00065-71 Ring, Retainer 3d 1 00590-50078-71 Shaft 3e 2 00590-05311-71 Roller, Battery 3f 2 00590-47099-71 Spacer 3g 1 00590-50079-71 Spacer 4 AR 00590-03162-71 Nut, Jam 5 2 00590-49150-71 Shim, Spacer 6 1 00590-50563-71 Shim, Spacer 7 2 00590-39688-71 Screw 8 2 00590-50003-71 Gate Weldment, Battery 9 1 00590-50002-71 Gate Weldment, Battery A= 24V without Hi-Pro (31 x 13 x 30.88 Maximum Compartment Size) B= 24V with Hi-Pro (36.38 x 14.12 x 30.88 Maximum Compartment Size)

00715-00115-14, 01 Apr 2014

USED ON A

A,B A A A A,B A

2-13

Finish and Accessories

Orderpicker - Model 7BPUE15

Battery Roller and Gate Installation (S/N 83,0001 and Up)

2-14

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Finish and Accessories Mast Guard Installation

Mast Guard Installation

2

Figure 2-5a: Mast Guard Installation

B

B

2 A 6

7 8

A

9 10 11

12

TOP VIEW O1034192_A2, O1034192_A1 SHT 1 OF 2

00715-00115-14, 01 Apr 2014

2-15

Finish and Accessories

Orderpicker - Model 7BPUE15

Mast Guard Installation

Mast Guard Installation

2

Figure 2-5b: Mast Guard Installation

6

3

C 1 C 11 SECTION A-A 2

7

10

8

9 SECTION B-B

3 SECTION C-C O1034192_A3, O1034192_A6, O1034192_A4, O1034192_A5 SHT 2 OF 2

2-16

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Finish and Accessories Mast Guard Installation List 2-5: Mast Guard Installation

FIGURE 2-5 ITEM NO. 1 2 3 6 7 8 9 10 11 12

QTY

PART NUMBER

1 4 4 1 4 4 12 in.

8 4 36 in.

00590-45719-71 00590-03021-71 00590-03078-71 00590-45718-71 00590-45837-71 00590-46063-71 00590-46067-71 00590-03001-71 00590-02940-71 00590-47102-71

00715-00115-14, 01 Apr 2014

DESCRIPTION

USED ON

Guard, Mast, Screen Screw Washer Guard, Glass Bracket Plate, Grip Tape Screw Washer, Flat Conduit, Electric

2-17

Finish and Accessories

Orderpicker - Model 7BPUE15

Mast Guard Installation

2-18

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Finish and Accessories Pallet Clamp Installation (Up to S/N 81,262)

Pallet Clamp Installation (Up to S/N 81,262)

2

Figure 2-6a: Pallet Clamp Installation (Up to S/N 81,262)

11

13

9

1

8

10

7

4

114-021-609-E1 SHT 1 OF 2

00715-00115-14, 01 Apr 2014

2-19

Finish and Accessories

Orderpicker - Model 7BPUE15

Pallet Clamp Installation (Up to S/N 81,262)

Pallet Clamp Installation (Up to S/N 81,262)

2

Figure 2-6b: Pallet Clamp Installation (Up to S/N 81,262)

3 5

15

12

14

6

O114-021-609-E2 SHT 2 OF 2

2-20

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Finish and Accessories Pallet Clamp Installation (Up to S/N 81,262)

List 2-6: Pallet Clamp Installation (Up to S/N 81,262) FIGURE 2-6 QTY PART NUMBER DESCRIPTION ITEM NO. 1 1 00590-45799-71 Clamp Assembly, Pallet (See Figure 2-7.)

3 1 00590-45859-71 Pedal Weldment 4 1 00590-02992-71 Nut 5 1 00590-45858-71 Bracket, Pedal 6 1 00590-03591-71 Screw 7 1 00590-45803-71 Bracket, Cable 8 1 00590-03204-71 Screw 9 1 00590-45932-71 Nut 10 2 00590-03584-71 Nut 11 3 00590-02960-71 Screw, Thread-Forming 12 1 00590-39949-71 Spring 13 4 00590-42003-71 Screw 14 1 00590-46050-71 Pin, Cotter 15 1 00590-45860-71 Pivot, Shaft 16 1 00590-49855-71 Cover (Not Shown) A= Used without Pallet Clamp (Welded in place) B= Used with Pallet Clamp 1.25 to 5.00 in.

R= Recommended Spare

00715-00115-14, 01 Apr 2014

USED ON

R

A

2-21

Finish and Accessories

Orderpicker - Model 7BPUE15

Pallet Clamp Assembly (Up to S/N 81,262)

Pallet Clamp Assembly (Up to S/N 81,262)

2

Figure 2-7: Pallet Clamp Assembly (Up to S/N 81,262) 7

3

6

10

8

9

5

4

O114-021-654-E-BADGER

2-22

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Finish and Accessories Pallet Clamp Assembly (Up to S/N 81,262)

List 2-7: Pallet Clamp Assembly (Up to S/N 81,262) FIGURE 2-7 ITEM NO.

QTY

PART NUMBER

3 4 5 6 7 8 9 10

1 2 3 1 1 1 1 1

00590-45799-71 00590-40292-71 00590-03422-71 00590-03594-71 00590-03610-71 00590-45905-71 00590-03588-71 00590-40410-71 00590-00556-71

00715-00115-14, 01 Apr 2014

DESCRIPTION

USED ON

Pallet Holder Assembly Clamp, Pallet Screw Washer, Flat Pulley, Cable Clamp Weldment, Pallet Cable Assembly Guard Tie, Cable

2-23

Finish and Accessories

Orderpicker - Model 7BPUE15

Pallet Clamp Installation (S/N 81,263 and Up)

Pallet Clamp Installation (S/N 81,263 and Up)

2

Figure 2-8: Pallet Clamp Installation (S/N 81,263 and Up) 13

3

8 12

14

4 5

7 6 4

Without Pallet Clamp (Only)

10

1085339-D

2-24

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Finish and Accessories Pallet Clamp Installation (S/N 81,263 and Up)

List 2-8: Pallet Clamp Installation (S/N 81,263 and Up) FIGURE 2-8 QTY PART NUMBER ITEM NO. 3 4 00590-03175-71 4 3 00590-02960-71 5 1 00590-03584-71 6 1 00590-02992-71 7 1 00590-45932-71 8 1 00590-03204-71 10 1 00590-50005-71 12 3 00590-50852-71 13 1 00590-50853-71 14 1 00590-50858-71 A= Without Pallet Clamp R= Recommended Spare

00715-00115-14, 01 Apr 2014

DESCRIPTION Screw Screw, Thread-Forming Nut Nut Nut Screw Clamp Assembly, Pallet (See Figure 2-9.)

Bracket Pedal Bracket, Plate

USED ON

R A

2-25

Finish and Accessories

Orderpicker - Model 7BPUE15

Pallet Clamp Assembly (S/N 81,263 and Up)

Pallet Clamp Assembly (S/N 81,263 and Up)

2

Figure 2-9: Pallet Clamp Assembly (S/N 81,263 and Up)

7

3D View for Reference Only

8

4

6 9 1

1079962-B

2-26

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Finish and Accessories Pallet Clamp Assembly (S/N 81,263 and Up)

List 2-9: Pallet Clamp Assembly (S/N 81,263 and Up) FIGURE 2-9 ITEM NO. 1 4 6 7 8 9

QTY

PART NUMBER

1 1 2 1 1 1 1

00590-50005-71 00590-00396-71 00590-03421-71 00590-50080-71 00590-50081-71 00590-50082-71 00590-50083-71

00715-00115-14, 01 Apr 2014

DESCRIPTION

USED ON

Clamp Assembly, Pallet (includes:) Washer Screw Clamp Weldment, Pallet Clamp, Pallet Bracket, Guard Pulley, Sheave

2-27

Finish and Accessories

Orderpicker - Model 7BPUE15

Fixed Sidegate Installation

Fixed Sidegate Installation

2

Figure 2-10: Fixed Sidegate Installation

2

1 7

O103277_A1A

List 2-10: Fixed Sidegate Installation FIGURE 2-10 ITEM NO. 1 2 7

2-28

QTY

PART NUMBER

1 1 8

00590-47639-71 00590-49920-71 00590-49921-71 00590-03029-71

DESCRIPTION

USED ON

Sidegate Installation, Fixed (Standard) Cover, Sidegate, Right-Hand Cover, Sidegate, Left-Hand Screw

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Finish and Accessories Hinged Sidegate Installation (Optional)

Hinged Sidegate Installation (Optional)

2

Figure 2-11a: Hinged Sidegate Installation (Optional)

4

29 31

3

26

28 30 5

9

O114_021_011_B1 SHT 1 OF 2

00715-00115-14, 01 Apr 2014

2-29

Finish and Accessories

Orderpicker - Model 7BPUE15

Hinged Sidegate Installation (Optional)

Hinged Sidegate Installation (Optional)

2

Figure 2-11b: Hinged Sidegate Installation (Optional)

8 23

17

16

19

21

9

18

20

22

10

7

1

6

28

5

O114_021_011_B2 SHT 2 OF 2

2-30

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Finish and Accessories Hinged Sidegate Installation (Optional) List 2-11: Hinged Sidegate Installation (Optional)

FIGURE 2-11 ITEM NO. 1 3 4 5 6 7 8 9 10

QTY

PART NUMBER

DESCRIPTION

2 00590-03482-71 Screw 3 00590-00556-71 Tie, Cable 1 00590-47661-71 Plate, Sidegate, Left-Hand 1 00590-47662-71 Plate, Sidegate, Right-Hand 4 00590-03072-71 Bearing 2 00590-03117-71 Pin, Pivot 4 00590-03163-71 Washer, Flat 10 00590-03029-71 Screw 2 00590-49033-71 Spring Assembly, Gas (includes:) 1 00590-47640-71 Stud 16 2 00590-02995-71 Switch (S19 and S20) 17 2 00590-02794-71 Housing, Inner 18 2 00590-02871-71 Housing, Outer 19 2 00590-02931-71 Lever, Limit Switch 20 4 00590-03100-71 Screw 21 2 00590-03174-71 Clamp 22 2 00590-02989-71 Screw 23 4 00590-03278-71 Stop 26 1 00590-46913-71 Cable Assembly, Sidegate Interlock 28 1 00590-02959-71 Gate, Machined, Right-Hand 29 1 00590-03017-71 Gate, Machined, Left-Hand 30 1 00590-03397-71 Pad, Right-Hand 31 1 00590-03398-71 Pad, Left-Hand A= With Sidegate Interlock (ONLY) All Other Parts are Common R= Recommended Spare

00715-00115-14, 01 Apr 2014

USED ON A

R

A A A A A A A A

2-31

Finish and Accessories

Orderpicker - Model 7BPUE15

Hinged Sidegate Installation (Optional)

2-32

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Finish and Accessories Fire Extinguisher

Fire Extinguisher

2

Figure 2-12: Fire Extinguisher

2

1

O114-010-375_B

List 2-12: Fire Extinguisher FIGURE 2-12 ITEM NO. 1 2

QTY

PART NUMBER

1 3

00590-47585-71 00590-49856-71

00715-00115-14, 01 Apr 2014

DESCRIPTION

USED ON

Extinguisher Screw

2-33

Finish and Accessories

Orderpicker - Model 7BPUE15

Platform Extension

Platform Extension

2

Figure 2-13: Platform Extension

2

3

1

O114-120-310-A

2-34

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Finish and Accessories Platform Extension List 2-13: Platform Extension

FIGURE 2-13 ITEM NO. 1

QTY

PART NUMBER

1 00590-47679-71 1 00590-47680-71 1 00590-50854-71 1 00590-47681-71 1 00590-47682-71 1 00590-47683-71 1 00590-50855-71 1 00590-47684-71 1 00590-47685-71 2 1 00590-47686-71 1 00590-47687-71 1 00590-50856-71 1 00590-47688-71 1 00590-47689-71 1 00590-47690-71 1 00590-50857-71 1 00590-47691-71 1 00590-47692-71 3 16 00590-02960-71 A= Overall Width: 44 in.

B= Overall Width: 47 in.

C= Overall Width: 51 in.

D= Overall Width: 55 in.

E= Overall Width: 59 in.

F= Overall Width: 63 in.

G= Overall Width: 67 in.

H= Overall Width: 48 in.

I= Overall Width: 62 in.

00715-00115-14, 01 Apr 2014

DESCRIPTION Bracket Weldment, Platform Extension, Right-Hand Bracket Weldment, Platform Extension, Right-Hand Bracket Weldment, Platform Extension, Right-Hand Bracket Weldment, Platform Extension, Right-Hand Bracket Weldment, Platform Extension, Right-Hand Bracket Weldment, Platform Extension, Right-Hand Bracket Weldment, Platform Extension, Right-Hand Bracket Weldment, Platform Extension, Right-Hand Bracket Weldment, Platform Extension, Right-Hand Bracket Weldment, Platform Extension, Left-Hand Bracket Weldment, Platform Extension, Left-Hand Bracket Weldment, Platform Extension, Left-Hand Bracket Weldment, Platform Extension, Left-Hand Bracket Weldment, Platform Extension, Left-Hand Bracket Weldment, Platform Extension, Left-Hand Bracket Weldment, Platform Extension, Left-Hand Bracket Weldment, Platform Extension, Left-Hand Bracket Weldment, Platform Extension, Left-Hand Screw, Thread-Forming

USED ON A B H C D E I F G A B H C D E I F G

2-35

Finish and Accessories

Orderpicker - Model 7BPUE15

Platform Extension

2-36

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Finish and Accessories Battery Cover

Battery Cover

2

Figure 2-14: Battery Cover

See Detail A

4 6

3

1

DETAIL A SHOWN WITHOUT COVER LEFT SIDE SHOWN, RIGHT SIDE OPPOSITE

O114_021_008_D1A

List 2-14: Battery Cover FIGURE 2-14 QTY PART NUMBER ITEM NO. 1 AR 00590-02973-71 3 4 00590-03433-71 4 1 00590-47648-71 5 1 00590-47649-71 6 1 00590-49218-71 7 1 00590-49216-71 A= Standard Cover Width: 13.88 in.

B= Large Cover Width: 15.62 in.

AR= As Required

00715-00115-14, 01 Apr 2014

DESCRIPTION Washer, Flat Screw Cover, Battery, Left-Hand Cover, Battery, Right-Hand (Not Shown) Cover, Battery, Left-Hand Cover, Battery, Right-Hand (Not Shown)

USED ON

A A B B

2-37

Finish and Accessories

Orderpicker - Model 7BPUE15

Guide Rollers (45.25 to 47.00 in.)

Guide Rollers (45.25 to 47.00 in.)

2

Figure 2-15: Guide Rollers (45.25 to 47.00 in.)

See Detail A

3 6

10

11

12

13

5

1 4

2

4

8

9

DETAIL A O114_019_422_FA

2-38

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Finish and Accessories Guide Rollers (45.25 to 47.00 in.)

List 2-15: Guide Rollers (45.25 to 47.00 in.)

FIGURE 2-15 ITEM NO. 1 2

QTY

PART NUMBER

4 00590-02762-71 4 00590-02834-71 1 00590-02763-71 2 00590-02835-71 3 4 00590-02906-71 4 8 00590-02969-71 5 4 00590-02706-71 6 4 00590-03076-71 8 16 00590-39687-71 9 16 00590-03168-71 10 4 00590-39690-71 11 4 00590-39691-71 12 4 00590-39710-71 13 4 00590-03378-71 R= Recommended Spare

00715-00115-14, 01 Apr 2014

DESCRIPTION Bracket Weldment Wheel Assembly (includes:) Wheel, Guide Bearing Shaft, Pivot Washer, Flat Screw Pin, Cotter Screw, M12 x 30 Screw, M12 x 50 Plate, 0.23 in. Thick Plate, 0.38 in. Thick Plate, 0.50 in. Thick Plate, 0.06 in. Thick

USED ON

R R

2-39

Finish and Accessories

Orderpicker - Model 7BPUE15

Guide Rollers (45.25 to 47.00 in.)

2-40

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Finish and Accessories Guide Rollers Kit (47.50 in.)

Guide Rollers Kit (47.50 in.)

2

Figure 2-16: Guide Rollers Kit (47.50 in.)

4

1

3

2

O114_008_478_J_214

List 2-16: Guide Rollers Kit (47.50 in.)

FIGURE 2-16 ITEM NO.

QTY

PART NUMBER

00590-47658-71 1 4 00590-39704-71 2 16 00590-39705-71 3 16 00590-39687-71 4 12 00590-03378-71 R= Recommended Spare

00715-00115-14, 01 Apr 2014

DESCRIPTION Kit, Guide Rollers Roller Assembly, Guide (See Figure 2-19.)

Washer, Lock Screw, M12 x 30 Plate, 0.06 in. Thick

USED ON R

2-41

Finish and Accessories

Orderpicker - Model 7BPUE15

Guide Rollers (47.75 to 53.25 in.)

Guide Rollers (47.75 to 53.25 in.)

2

Figure 2-17: Guide Rollers (47.75 to 53.25 in.)

8

9

10

11

12

13

14

15

1

16

2 3

4

5

6

7 O114_008_478_J_215A

2-42

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Finish and Accessories Guide Rollers (47.75 to 53.25 in.)

List 2-17: Guide Rollers (47.75 to 53.25 in.)

FIGURE 2-17 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

QTY

PART NUMBER

4 16 16 16 16 16 16 8 4 4 4 4 4 4 4 12

00590-39704-71 00590-39705-71 00590-39687-71 00590-39688-71 00590-03168-71 00590-03607-71 00590-39706-71 00590-03580-71 00590-39709-71 00590-39691-71 00590-39710-71 00590-39711-71 00590-03581-71 00590-39712-71 00590-03589-71 00590-03378-71

00715-00115-14, 01 Apr 2014

DESCRIPTION

USED ON

Roller Assembly, Guide (See Figure 2-19.)

Washer, Lock Screw, M12 x 30 Screw Screw, M12 x 50 Screw Screw Plate, 0.12 in. Thick Plate, 0.25 in. Thick Plate, 0.38 in. Thick Plate, 0.50 in. Thick Plate, 0.63 in. Thick Plate, 0.75 in. Thick Plate, 0.88 in. Thick Plate, 1.00 in. Thick Plate, 0.06 in. Thick

2-43

Finish and Accessories

Orderpicker - Model 7BPUE15

Guide Rollers (53.5 to 67.00 in.)

Guide Rollers (53.5 to 67.00 in.)

2

Figure 2-18: Guide Rollers (53.5 to 67.00 in.)

9

10

11

12

13

14

15

16

17

1

18

19

20

21

22

23

24

8

VIEW A-A

3

2

A 5 6 7

A 4 O114_008_478_J_216A

2-44

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Finish and Accessories Guide Rollers (53.5 to 67.00 in.)

List 2-18: Guide Rollers (53.5 to 67.00 in.)

FIGURE 2-18 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

QTY

PART NUMBER

4 16 16 16 16 16 16 2 8 4 4 4 4 4 4 4 12 4 4 4 4 4 4 4

00590-39704-71 00590-03592-71 00590-02813-71 00590-39705-71 00590-39687-71 00590-39688-71 00590-03168-71 00590-03121-71 00590-03580-71 00590-39709-71 00590-39691-71 00590-39710-71 00590-39711-71 00590-03581-71 00590-39712-71 00590-03589-71 00590-03378-71 00590-39722-71 00590-03379-71 00590-39723-71 00590-39689-71 00590-39724-71 00590-03380-71 00590-39725-71

00715-00115-14, 01 Apr 2014

DESCRIPTION

USED ON

Roller Assembly, Guide (See Figure 2-19.)

Nut Washer, Flat Washer, Lock Screw, M12 x 30 Screw Screw, M12 x 50 Angle, Support Rollers Plate, 0.12 in. Thick Plate, 0.25 in. Thick Plate, 0.38 in. Thick Plate, 0.50 in. Thick Plate, 0.63 in. Thick Plate, 0.75 in. Thick Plate, 0.88 in. Thick Plate, 1.00 in. Thick Plate, 0.06 in. Thick Spacer, 3 in. Roller Spacer, 4 in. Roller Spacer, 5 in. Roller Spacer, 6 in. Roller Spacer, 7 in. Roller Spacer, 8 in. Roller Spacer, 9 in. Roller

2-45

Finish and Accessories

Orderpicker - Model 7BPUE15

Guide Roller Assembly

Guide Roller Assembly

2

Figure 2-19: Guide Roller Assembly

4 1

5

6

2

3

O114_008_432_A

2-46

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Finish and Accessories Guide Roller Assembly List 2-19: Guide Roller Assembly

FIGURE 2-19 ITEM NO.

QTY

PART NUMBER

00590-39704-71 1 00590-39733-71 1 00590-39734-71 1 00590-40594-71 2 00590-39736-71 3 1 00590-39739-71 4 1 00590-39738-71 5 1 00590-39737-71 6 3 00590-01319-71 R= Recommended Spare 1 2

00715-00115-14, 01 Apr 2014

DESCRIPTION Roller Assembly, Guide Roller Weldment Roller Assembly (includes:) Wheel Bearing Ring, Snap Pin, Spiral Axle Weldment Washer, Flat

USED ON

R R

2-47

Finish and Accessories

Orderpicker - Model 7BPUE15

Guide Roller Assembly

2-48

00715-00115-14, 01 Apr 2014

SECTION 3 Steering and Controls Steering and Control Components.......................................................................................................................... 3-2 Steering Motor Group .......................................................................................................................................... 3-7 Steering Control Assembly .................................................................................................................................... 3-8

00715-00115-14, 01 Apr 2014

3-1

Steering and Controls

Orderpicker - Model 7BPUE15

Steering and Control Components

Steering and Control Components

3

Figure 3-1a: Steering and Control Components

B

B

17

16

1

See Detail A

3 4 2

26

5

6 DETAIL A 1032987_R1, 1069240_B3 SHT 1 OF 3

3-2

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Steering and Controls Steering and Control Components

Steering and Control Components

3

Figure 3-1b: Steering and Control Components

VIEW B-B

7

8

See Detail C

01032987_A2A SHT 2 OF 3

00715-00115-14, 01 Apr 2014

3-3

Steering and Controls

Orderpicker - Model 7BPUE15

Steering and Control Components

Steering and Control Components

3

Figure 3-1c: Steering and Control Components

24

23

21

22

25

9

10

27

20

22

25

19

18

DETAIL C

1069240_B2 SHT 3 OF 3

3-4

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Steering and Controls Steering and Control Components List 3-1: Steering and Control Components

FIGURE 3-1 QTY PART NUMBER ITEM NO. 1 1 00590-46689-71 2 1 00590-47700-71 3 9 00590-44524-71 4 1 00590-45889-71 5 1 00590-44378-71 6 1 00590-03421-71 7 1 00590-03591-71 8 4 00590-03113-71 9 1 00590-46771-71 10 6 00590-50564-71 16 1 00590-46694-71 17 1 00590-00811-71 18 1 00590-46462-71 19 3 00590-03432-71 20 1 00590-40330-71 21 1 00590-03176-71 22 6 00590-02940-71 23 2 00590-49993-71 24 1 00590-46686-71 25 2 00590-03430-71 26 1 00590-46461-71 27 4 00590-50565-71 R= Recommended Spare

00715-00115-14, 01 Apr 2014

DESCRIPTION Motor Assembly, Steer (See Figure 3-2.)

Screw, Set Spacer Gear, Spur Washer, Flat Screw Screw Screw Bracket, Switch Bolt Cable Assembly, Steer Feedback (PT-6) Tie, Cable Bracket, Sensor Screw Pin Pin Washer, Flat Shim, Spacer Bracket, Sensor Flag Screw Switch, Proximity Bolt

USED ON

R

R

3-5

Steering and Controls

Orderpicker - Model 7BPUE15

Steering and Control Components

3-6

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Steering and Controls Steering Motor Group

Steering Motor Group

3

Figure 3-2: Steering Motor Group

2

1

5

4

1049357_C

List 3-2: Steering Motor Group FIGURE 3-2 ITEM NO.

QTY

PART NUMBER

1 00590-46689-71 1 1 00590-46695-71 2 1 00590-45774-71 3 1 00590-46697-71 4 1 00590-46698-71 5 1 00590-46699-71 R= Recommended Spare

00715-00115-14, 01 Apr 2014

DESCRIPTION Motor Assembly, Steer Motor, 24 Volt (includes:) Brush and Spring Assembly Cap, Brush Holder (Not Shown) Encoder Assembly Key

USED ON

R R R R

3-7

Steering and Controls

Orderpicker - Model 7BPUE15

Steering Control Assembly

Steering Control Assembly

3

Figure 3-3: Steering Control Assembly

11

6

8

10

5 7 12

2

4

1

9

3

1034120_F

3-8

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Steering and Controls Steering Control Assembly List 3-3: Steering Control Assembly

FIGURE 3-3 ITEM NO.

QTY

PART NUMBER

00590-45716-71 1 4 00590-02960-71 2 4 00590-02940-71 3 1 00590-47739-71 4 3 00590-47701-71 5 2 00590-47702-71 6 2 00590-00282-71 7 3 00590-47707-71 8 1 00590-45720-71 9 1 00590-02771-71 10 1 00590-03083-71 11 1 00590-45844-71 12 1 00590-45715-71 R= Recommended Spare

00715-00115-14, 01 Apr 2014

DESCRIPTION Control Assembly, Steering Screw, Thread-Forming Washer, Flat Bolt, Shoulder Screw Screw Screw Nut Disc, Steering Plate Knob, Steering Wheel Plate, Steering Wheel Encoder Assembly Bracket, Mounting

USED ON

R

3-9

Steering and Controls

Orderpicker - Model 7BPUE15

Steering Control Assembly

3-10

00715-00115-14, 01 Apr 2014

SECTION 4 Drive and Brake Drive and Brake Components ................................................................................................................................ 4-3 Drive Unit Installation............................................................................................................................................ 4-6 Drive Unit Assembly ............................................................................................................................................. 4-7 Brake Assembly ................................................................................................................................................. 4-12 Deadman Pedal ................................................................................................................................................. 4-15

00715-00115-14, 01 Apr 2014

4-1

Drive and Brake

Orderpicker - Model 7BPUE15

4-2

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Drive and Brake Drive and Brake Components

Drive and Brake Components

4

Figure 4-1a: Drive and Brake Components

See Detail A

O114_021_990_H1 SHT 1 OF 2

00715-00115-14, 01 Apr 2014

4-3

Drive and Brake

Orderpicker - Model 7BPUE15

Drive and Brake Components

Drive and Brake Components

4

Figure 4-1b: Drive and Brake Components

7 10 6

5

4 2

8

3

1

9

12

13 11

DETAIL A O114_021_990_H2 SHT 2 OF 2

4-4

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Drive and Brake Drive and Brake Components List 4-1: Drive and Brake Components

FIGURE 4-1 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13

QTY

PART NUMBER

1 1 1 1 1 3 3 1 1 4 1 1 2 2

Ref. 00590-46018-71 00590-03088-71 00590-02969-71 00590-02881-71 00590-02940-71 00590-02770-71 00590-47660-71 00590-40432-71 00590-50118-71 00590-45740-71 00590-45916-71 00590-02981-71 00590-03584-71

00715-00115-14, 01 Apr 2014

DESCRIPTION

USED ON

Drive Unit Assembly (See Figure 4-3a.)

Brake Assembly (See Figure 4-4.)

Key, Woodruff Washer, Flat Nut Washer, Flat Screw Spacer, Brake, EE Spacer, Brake Screw, Mounting Bracket, Cable Retention (See Figure 5-1a.)

Decal, Brake Release Bolts Bolt, Brake Release Nut

4-5

Drive and Brake

Orderpicker - Model 7BPUE15

Drive Unit Installation

Drive Unit Installation

4

Figure 4-2: Drive Unit Installation

1

2

2

1098726-B

List 4-2: Drive Unit Installation FIGURE 4-2 ITEM NO. 1 2

4-6

QTY

PART NUMBER

1 6

Ref. 00590-45924-71

DESCRIPTION

USED ON

Drive Unit Assembly (See Figure 4-3a.)

Screw

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Drive and Brake Drive Unit Assembly

Drive Unit Assembly

4

Figure 4-3a: Drive Unit Assembly 4 28 15

3 11 30

10

29

6

23

7

2

8

32

24

22 25 26

9

1

20

19

21

18 O114-021-526-J SHT 1 OF 2

00715-00115-14, 01 Apr 2014

4-7

Drive and Brake

Orderpicker - Model 7BPUE15

Drive Unit Assembly

Drive Unit Assembly

4

Figure 4-3b: Drive Unit Assembly

43 52

34

35

51

45

36

53 56 39

54 49

33

50

47

48

44

37

46

40

55

41

42

38

45 O828-005-677-F SHT 2 OF 2

4-8

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Drive and Brake Drive Unit Assembly List 4-3: Drive Unit Assembly (Sheet 1 of 2)

FIGURE 4-3 ITEM NO.

QTY

PART NUMBER

00590-45786-71 1 00590-45908-71 1 00590-45806-71 1 00590-02915-71 1 00590-41885-71 1 00590-03088-71 1 00590-02854-71 1 00590-50252-71 1 00590-46372-71 6 00590-02940-71 4 00590-50118-71 1 00590-39762-71 1 00590-02724-71 18 1 00590-03331-71 19 1 00590-41875-71 1 00590-41876-71 1 00590-47734-71 1 00590-40284-71 20 1 00590-02852-71 21 5 00590-03552-71 22 2 00590-02960-71 23 1 00590-01691-71 24 65 00590-01693-71 25 1 00590-50000-71 26 1 00590-46064-71 28 1 00590-02974-71 29 1 00590-02918-71 30 1 00590-47746-71 32 2 00590-01687-71 33 1 00590-02780-71 34 1 00590-02854-71 35 1 00590-02919-71 36 Ref. NSS 37 Ref. NSS 38 1 00590-03091-71 39 1 00590-41862-71 40 1 00590-41861-71 41 1 00590-41860-71 42 1 00590-02779-71 43 1 00590-45418-71 44 1 00590-45616-71 45 1 00590-39767-71 46 1 00590-39768-71 NSS= Not Sold Separately R= Recommended Spare 1 2 3 4 6 7 8 9 10 11 15

00715-00115-14, 01 Apr 2014

DESCRIPTION Drive Unit Assembly Gear Reducer, Rebuilt Drive Unit (includes:) Ring Assembly, Pivot Plug, Dipstick Cover, Dipstick Key, Woodruff Gear, Pinion Nut, Jam Kit, Ring Set Washer, Flat Screw Motor, Drive, Standard (See Figure 5-12.)

Motor, Drive, EE (See Figure 5-12.)

Wheel Assembly, Drive (includes:) Tire, Poly, Red, Stellana Tire, Poly, Red, Thombert Tire, Vulkollan, Cold Storage Tire, Poly, Black Wheel, Machined Bolt, Lug Screw, Thread-Forming Fitting, Grease Ball Plug, Bearing Filler Fitting, Grease O-Ring, Dipstick Plug, Pipe Gasket, Transmission Pin, Spiral Gear, Spur Gear, Pinion Gear, Helical Gear, Pinion, Bevel, Spiral (See Item 45) Gear, Bevel, Spiral (See Item 45) Gear, Axle Bearing Set Bearing Set Bearing Set Seal, Oil Nut, Clamp Nut, Clamp Gear and Pinion Set (includes Items 36 and 37) Housing, Machined Gear

USED ON

R

R

R

R

4-9

Drive and Brake

Orderpicker - Model 7BPUE15

Drive Unit Assembly List 4-3: Drive Unit Assembly (Sheet 2 of 2) FIGURE 4-3 QTY PART NUMBER ITEM NO. 47 1 00590-44518-71 48 1 00590-02984-71 49 2 00590-39871-71 50 6 00590-49079-71 51 1 00590-39769-71 52 1 00590-03088-71 53 1 00590-39660-71 54 2 00590-47740-71 55 2 00590-39872-71 56 1 00590-47105-71 NSS= Not Sold Separately R= Recommended Spare

4-10

DESCRIPTION

USED ON

Plug Plate, Cover Shim, 0.002 in. Thick Screw Nut, Locking Key, Woodruff Spacer Shim Set Kit, Shim Bearing Set

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Drive and Brake Drive Unit Assembly

00715-00115-14, 01 Apr 2014

4-11

Drive and Brake

Orderpicker - Model 7BPUE15

Brake Assembly

Brake Assembly

4

Figure 4-4: Brake Assembly

5

4

3

2

7

1

10

9

8

6

O605-013-200

4-12

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Drive and Brake Brake Assembly List 4-4: Brake Assembly

FIGURE 4-4 ITEM NO.

QTY

PART NUMBER

00590-46018-71 1 00590-46021-71 1 00590-46022-71 1 00590-46455-71 1 00590-47732-71 1 00590-46023-71 3 00590-46016-71 3 00590-46020-71 7 8 00590-46013-71 8 3 00590-46014-71 9 3 00590-49881-71 10 12 00590-46015-71 12 00590-46017-71 R= Recommended Spare 1 2 3 4 5 6

00715-00115-14, 01 Apr 2014

DESCRIPTION Brake Assembly Magnet and Coil Subassembly Armature Hub Plate, Friction Plate, Mounting Spacer, 0.709 in. Thick Spacer, 0.630 in. Thick Spring Screw, Cap, Socket Head Washer Shim, 0.005 in. Thick Shim, 0.020 in. Thick

USED ON

R

R

4-13

Drive and Brake

Orderpicker - Model 7BPUE15

Brake Assembly

4-14

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Drive and Brake Deadman Pedal

Deadman Pedal

4

Figure 4-5a: Deadman Pedal

14

10

8

23 1 5

24

3

4 11

9 8 6 7

01005574-B1 SHT 1 OF 4

00715-00115-14, 01 Apr 2014

4-15

Drive and Brake

Orderpicker - Model 7BPUE15

Deadman Pedal

Deadman Pedal

4

Figure 4-5b: Deadman Pedal

13

22

20

STANDARD

01005574-B2 SHT 2 OF 4

4-16

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Drive and Brake Deadman Pedal

Deadman Pedal

4

Figure 4-5c: Deadman Pedal

16

15

9

6

5

12

22

20

COLD STORAGE

01005574-B3 SHT 3 OF 4

00715-00115-14, 01 Apr 2014

4-17

Drive and Brake

Orderpicker - Model 7BPUE15

Deadman Pedal

Deadman Pedal

4

Figure 4-5d: Deadman Pedal

20 21

01041392_C1 SHEET 4 OF 4

4-18

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Drive and Brake Deadman Pedal List 4-5: Deadman Pedal

FIGURE 4-5 ITEM NO. 1 3 4 5 6 7 8 9 10 11 12

13 14

QTY

PART NUMBER

DESCRIPTION

USED ON

2 2 2 2 2 1 7 2 1 2 1 1

00590-46057-71 00590-02995-71 00590-45928-71 00590-45929-71 00590-03093-71 00590-45932-71 00590-02940-71 00590-03081-71 00590-45901-71 00590-45923-71 00590-45787-71 00590-45878-71

R R

1 1 1 1 2 1 1 6 2 1 1 1

00590-47654-71 00590-47192-71 00590-50576-71 00590-47187-71 00590-44557-71 00590-03591-71 00590-45834-71 00590-00811-71 00590-00557-71 00590-45779-71 00590-50860-71 00590-50859-71

Spring, Compression Switch (S2 and S23) Screw Screw Nut Nut Washer, Flat Washer, Lock Pad, Deadman Pedal Bearing, Flanged Cable Assembly, Deadman Harness, Heater Assembly, Cold Storage (Console to Deadman 99 in.)

Cable Assembly, Deadman (JC7, S2, S6, S7 and S23) Pedal, Deadman (includes:) Pedal Weldment Arm, Spring Rivet Screw Cover, Pedal Tie, Cable Anchor, Plastic Mounting Raceway, Cable Bracket, Deadman Harness, Heater Assembly, Cold Storage (At Deadman 4 in.)

15 16 20 21 22 23 24 A= Cold Storage B= Serial Number 80,422 and Below C= Serial Number 80,423 and Above R= Recommended Spare

00715-00115-14, 01 Apr 2014

A A

A R B A,C

R A A

4-19

Drive and Brake

Orderpicker - Model 7BPUE15

Deadman Pedal

4-20

00715-00115-14, 01 Apr 2014

SECTION 5 Electrical Components and Systems Electrical System .................................................................................................................................................. 5-3 Contactor Plate Assembly...................................................................................................................................... 5-6 Battery Connector Assembly ................................................................................................................................ 5-14 Tractor Plate Assembly........................................................................................................................................ 5-17 Contactor Assembly ........................................................................................................................................... 5-20 Carriage Electrical Assembly ............................................................................................................................... 5-22 Bezel Assembly.................................................................................................................................................. 5-28 Control Handle Assembly.................................................................................................................................... 5-30 Travel Limit Switch Installation.............................................................................................................................. 5-34 Platform Limit Switch Installation ........................................................................................................................... 5-38 Warning Light Assembly ..................................................................................................................................... 5-40 Motors.............................................................................................................................................................. 5-42 Horn Installation................................................................................................................................................. 5-45 Light and Fan Installation .................................................................................................................................... 5-48 Standard Light and Fan Assembly ........................................................................................................................ 5-51 Cold Storage Light and Fan Assembly .................................................................................................................. 5-54 Wire Guidance ................................................................................................................................................. 5-58 Auxiliary Power Hook-up..................................................................................................................................... 5-64 Lift Limit and Bypass Kit....................................................................................................................................... 5-71 Bin Light Installation............................................................................................................................................ 5-74 Bin Light Assembly ............................................................................................................................................. 5-76 Backup Alarm.................................................................................................................................................... 5-78

00715-00115-14, 01 Apr 2014

5-1

Electrical Components and Systems

Orderpicker - Model 7BPUE15

5-2

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Electrical Components and Systems Electrical System

Electrical System

5

Figure 5-1a: Electrical System

14

13

A

17

4

5

10

11

6

7

A

16 15

9

8

1032987_R1 SHT 1 OF 2

00715-00115-14, 01 Apr 2014

5-3

Electrical Components and Systems

Orderpicker - Model 7BPUE15

Electrical System

Electrical System

5

Figure 5-1b: Electrical System

19

2 3

B

1

18

B

12

20

VIEW A-A

VIEW B-B

O1032987_A2, 1032987_R3 SHT 2 OF 2

5-4

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Electrical Components and Systems Electrical System List 5-1: Electrical System

FIGURE 5-1 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

QTY

PART NUMBER

DESCRIPTION

1 1 2 1 6 1 4 AR AR 6 1 1 1 2 2 1 1 1 1 2 1 2 1

00590-01785-71 00590-46403-71 00590-03421-71 Ref. 00590-02960-71 Ref. 00590-45930-71 00590-00556-71 00590-00811-71 00590-47698-71 00590-47675-71 00590-45915-71 00590-45740-71 00590-03458-71 00590-03591-71 00590-46694-71 00590-45915-71 00590-44473-71 00590-45998-71 00590-03402-71 00590-41859-71 00590-40366-71 00590-47694-71

Meter, Hour Bracket, Light/Meter Screw Plate Assembly, Contactor (See Figure 5-2a.)

Screw, Thread-Forming Plate Assembly, Tractor (See Figure 5-4a.)

Screw Tie, Cable Tie, Cable Guard, Cable Cover, UL Pad, Cushion Bracket, Cable Retention (See Figure 4-1a.)

Tie, Cable Screw Cable Assembly, Steer Feedback (PT-6) (See Figure 3-1a.)

Pad, Cushion Fuse, 500 Amp Fuse, 350 Amp Cable Assembly, Drag (includes:) Cable, Drag Cable Assembly, Drag (includes:) Cable, Drag

USED ON

R R

A A

A= EE AR= As Required R= Recommended Spare

00715-00115-14, 01 Apr 2014

5-5

Electrical Components and Systems

Orderpicker - Model 7BPUE15

Contactor Plate Assembly

Contactor Plate Assembly

5

Figure 5-2a: Contactor Plate Assembly

See Detail A

11 21

12

20

13 19

14 22

18

15 16 17

114-021-710_K1 SHT 1 OF 5

5-6

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Electrical Components and Systems Contactor Plate Assembly

Contactor Plate Assembly

5

Figure 5-2b: Contactor Plate Assembly

2 24 3

1

28 29

23 25

4 24

31

30

10

8

5 9 6

3

7

26

DETAIL A 114-021-710_K2 SHT 2 OF 5

00715-00115-14, 01 Apr 2014

5-7

Electrical Components and Systems

Orderpicker - Model 7BPUE15

Contactor Plate Assembly

Contactor Plate Assembly

5

Figure 5-2c: Contactor Plate Assembly

45 See Detail B

114-021-710_K3 SHT 3 OF 5

5-8

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Electrical Components and Systems Contactor Plate Assembly

Contactor Plate Assembly

5

Figure 5-2d: Contactor Plate Assembly

C

C See Detail D

DETAIL B 43

30 26 31 29

42

32

39

39

37 39

VIEW C-C

35

DETAIL D 114-021-710_K4 SHT 4 OF 5

00715-00115-14, 01 Apr 2014

5-9

Electrical Components and Systems

Orderpicker - Model 7BPUE15

Contactor Plate Assembly

Contactor Plate Assembly

5

Figure 5-2e: Contactor Plate Assembly

33

44 36

27

34

41 38

40

114-021-710_K6 SHT 5 OF 5

5-10

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Electrical Components and Systems Contactor Plate Assembly List 5-2: Contactor Plate Assembly (Sheet 1 of 2)

FIGURE 5-2 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

QTY

PART NUMBER

1 1 7 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 7 8 1 4 1 11 1 4 1 3 8 8 12 3 16

00590-45885-71 00590-45843-71 00590-03584-71 00590-45857-71 00590-47676-71 00590-02987-71 00590-03246-71 00590-45772-71 00590-45998-71 00590-44501-71 00590-47667-71 00590-45777-71 00590-45810-71 00590-45809-71 00590-45812-71 00590-45811-71 00590-45814-71 00590-45813-71 00590-45900-71 00590-47673-71 00590-45742-71 00590-45817-71 00590-47637-71 00590-45816-71 00590-47635-71 00590-42978-71 00590-47706-71 00590-45935-71 00590-45936-71 00590-02840-71 00590-47669-71 00590-03132-71 00590-47737-71 00590-03435-71 00590-00568-71 00590-03093-71 00590-47670-71 00590-47696-71 00590-47695-71 00590-44467-71 00590-47735-71 00590-02940-71 00590-47738-71

22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 A= EE R= Recommended Spare

00715-00115-14, 01 Apr 2014

DESCRIPTION Plate, Contactor Amplifier, Traction Nut Bar, Bus Bar, Bus Contactor Assembly, PC (See Figure 5-5.)

Contactor Assembly, P (See Figure 5-5.)

Bar, Bus Fuse, 350 Amp Fuse, 400 Amp Bar, Bus Clamp, Loop, Cushioned Cable Assembly (MPA1 to TP4) Cable Assembly (MPA2 to TP4) Cable Assembly (MDA2 to M-) Cable Assembly (MDA1 to TP1) Cable Assembly (MDE2 to S1) Cable Assembly (MDE1 to S2) Harness, Wiring Harness, Wiring Harness, Wiring, Traction Control Cable Assembly (MHA1 (+) to TP2) Cable Assembly (MHA1 (+) to TP2) Cable Assembly (MHA4 (-) to TP4) Cable Assembly (MHA4 (-) to TP4) Tie, Cable Fastener, Self-Clinching Fastener, Self-Clinching Fastener, Self-Clinching Washer, Spring Enclosure Weldment Standoff, Insulator Standoff, Insulator Nut Washer, Flat Nut Cover Bar, Bus Insulator, Pass Through Screw Nut, Jam Washer, Flat Washer, Flat

USED ON

A

R R

A

A A

A R A A

A A A A A A

5-11

Electrical Components and Systems

Orderpicker - Model 7BPUE15

Contactor Plate Assembly List 5-2: Contactor Plate Assembly (Sheet 2 of 2) FIGURE 5-2 QTY PART NUMBER ITEM NO. 40 4 00590-03032-71 41 3 00590-47705-71 42 4 00590-47697-71 43 1 00590-47672-71 44 1 00590-44473-71 45 1 00590-47634-71 A= EE R= Recommended Spare

5-12

DESCRIPTION Screw Fastener, Self-Clinching Stud, Pass Through Harness, Wiring Fuse, 500 Amp Cable Assembly (B+ to TP1)

USED ON A A A A A, R A

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Electrical Components and Systems Contactor Plate Assembly

00715-00115-14, 01 Apr 2014

5-13

Electrical Components and Systems

Orderpicker - Model 7BPUE15

Battery Connector Assembly

Battery Connector Assembly

5

Figure 5-3: Battery Connector Assembly

9

8

1 2 3 7

114-021-598_C

5-14

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Electrical Components and Systems Battery Connector Assembly List 5-3: Battery Connector Assembly

FIGURE 5-3 ITEM NO.

QTY

PART NUMBER

1 00590-50865-71 1 00590-50866-71 1 00590-50867-71 1 00590-50868-71 1 2 00590-47107-71 2 1 00590-46003-71 1 00590-02863-71 1 00590-44054-71 1 00590-46004-71 3 2 00590-02924-71 7 2 00590-49124-71 8 18 in.

9 18 in.

10 50 ft.

00590-50571-71 A= Use item 10 bulk cable R= Recommended Spare

00715-00115-14, 01 Apr 2014

DESCRIPTION Battery Connector Assembly (Red) Battery Connector Assembly (Yellow) Battery Connector Assembly (Gray) Battery Connector Assembly (Blue) Screw Connector, Battery (Yellow) Connector, Battery (Red) (Standard) Connector, Battery (Gray) Connector, Battery (Blue) Bushing Terminal Battery Cable, B+ to PC-1 (Cut length - 18 in.)

Battery Cable, B- to TP-4 (Cut length - 18 in.)

Battery Cable, Bulk (50 ft.) (Not Shown)

USED ON

R

A A

5-15

Electrical Components and Systems

Orderpicker - Model 7BPUE15

Battery Connector Assembly

5-16

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Electrical Components and Systems Tractor Plate Assembly

Tractor Plate Assembly

5

Figure 5-4a: Tractor Plate Assembly

7

3

4

8

9 27

2 5

26

6

28

DETAIL A

See Detail A 31

114-021-113_R1, 114-021-113_R2 SHT 1 OF 2

00715-00115-14, 01 Apr 2014

5-17

Electrical Components and Systems

Orderpicker - Model 7BPUE15

Tractor Plate Assembly

Tractor Plate Assembly

5

Figure 5-4b: Tractor Plate Assembly

B

B

2

7

14

8

VIEW B-B

13

3 4

9 5 See Detail C

27

26

28

6 23

22

32 DETAIL C

33

19 16

25 20

18 17 15

31 21 See Detail D

DETAIL D

24 114-021-113_R2 SHT 2 OF 2

5-18

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Electrical Components and Systems Tractor Plate Assembly List 5-4: Tractor Plate Assembly

FIGURE 5-4 ITEM NO. 2 3 4 5 6 7 8 9 10 11 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

QTY

PART NUMBER

1 00590-50572-71 6 00590-03092-71 6 00590-03584-71 1 00590-48147-71 12 00590-45925-71 1 00590-45770-71 1 00590-03508-71 1 00590-03577-71 16 00590-45934-71 8 00590-45935-71 2 00590-46039-71 2 00590-03125-71 2 00590-03085-71 1 00590-41909-71 2 00590-44467-71 1 00590-45864-71 1 00590-46089-71 2 00590-46032-71 2 00590-39822-71 2 00590-05283-71 1 00590-45888-71 2 00590-03591-71 4 00590-00811-71 1 00590-45747-71 1 00590-45910-71 1 00590-47665-71 28 4 00590-02988-71 29 1 00590-46769-71 31 1 00590-03297-71 32 5 00590-50578-71 33 5 00590-03001-71 A= Cold Storage B= Wire Guidance C= Cold Storage and Wire Guidance R= Recommended Spare

00715-00115-14, 01 Apr 2014

DESCRIPTION Cover Washer, Flat Nut Card Assembly, Steering Power Head Screw Card Assembly, Tractor Manager Decal, ESD Jack, Banana Fastener, Self-Clinching (Not Shown) Fastener, Self-Clinching (Not Shown) Washer Screw Screw Cover, Heater Screw Bracket, Fuse Holder, Fuse Screw Fuse, 10 Amp Decal Harness Assembly Screw Tie, Cable Card Assembly, Filter Card Assembly, Steer Controller Spacer, Thermo Spacer, Hex Firmware (Not Shown) Guard, Cable Bracket Screw

USED ON

R R

A A A A A A A A, R A A A A B B A, C B B

A,C

5-19

Electrical Components and Systems

Orderpicker - Model 7BPUE15

Contactor Assembly

Contactor Assembly

5

Figure 5-5: Contactor Assembly 1

2

1

2

3

ASSEMBLED VIEW O1-105-128-100

5-20

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Electrical Components and Systems Contactor Assembly List 5-5: Contactor Assembly

FIGURE 5-5 ITEM NO.

QTY

1 1 2 1 3 1 R= Recommended Spare

PART NUMBER 00590-02987-71 00590-03246-71 00590-02782-71 00590-02857-71 00590-02922-71

00715-00115-14, 01 Apr 2014

DESCRIPTION Contactor Assembly, PC Contactor Assembly, P Kit, Tip, Contactor Kit, Guide and Insulator Spring, Main

USED ON

R R R

5-21

Electrical Components and Systems

Orderpicker - Model 7BPUE15

Carriage Electrical Assembly

Carriage Electrical Assembly

5

Figure 5-6a: Carriage Electrical Assembly

7 41

34

45

8

22 5

21

6

20 41 45

12

See Detail A

42

4 3

23

24

25

2 3

19

26

27

28

32

B

See Detail B

B

45

29 1033908_G1 SHT 1 OF 3

5-22

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Electrical Components and Systems Carriage Electrical Assembly

Carriage Electrical Assembly

5

Figure 5-6b: Carriage Electrical Assembly

18

37

38

40

39

17

16

15

36

35

44

B

B COLD STORAGE 1033908_G2 SHT 2 OF 3

00715-00115-14, 01 Apr 2014

5-23

Electrical Components and Systems

Orderpicker - Model 7BPUE15

Carriage Electrical Assembly

Carriage Electrical Assembly

5

Figure 5-6c: Carriage Electrical Assembly

11

10

13

14

5

DETAIL B

DETAIL A

42 32

33 43

1 32

3 VIEW B-B

VIEW B-B Cold Storage Only

1033908_B2, 1033908_B3, 1033908_B4, 1033908_B5 SHT 3 OF 3

5-24

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Electrical Components and Systems Carriage Electrical Assembly

List 5-6: Carriage Electrical Assembly (Sheet 1 of 2) FIGURE 5-6 QTY PART NUMBER ITEM NO. 1 1 00590-50573-71 2 1 00590-41880-71 3 3 00590-03591-71 4 1 00590-03242-71 5 1 00590-03284-71 6 3 00590-03021-71 7 2 00590-03432-71 8 1 Ref. 10 1 00590-50574-71 11 1 00590-50575-71 12 2 00590-00556-71 13 3 00590-47174-71 14 3 00590-03092-71 15 2 00590-39819-71 16 2 00590-48306-71 17 2 00590-45928-71 18 1 00590-47665-71 19 1 00590-44367-71 20 1 00590-45716-71 21 4 00590-02960-71 22 4 00590-02940-71 23 1 00590-03484-71 24 1 00590-03577-71 25 1 00590-45917-71 26 4 00590-46087-71 27 4 00590-45925-71 28 1 00590-45911-71 29 1 00590-45926-71 30 2 Ref. 32 9 00590-00811-71 33 1 00590-45779-71 34 1 00590-45853-71 35 1 00590-05283-71 36 1 00590-45721-71 37 1 00590-46037-71 38 1 00590-46032-71 39 1 00590-45996-71 40 1 00590-39822-71 41 2 00590-02706-71 42 5 00590-00055-71 A= Cold Storage B= Wire Guidance R= Recommended Spare

00715-00115-14, 01 Apr 2014

DESCRIPTION Cover, Pedal, Cold Storage Clamp Screw Clamp, Loop, Cushioned Bracket Screw Screw Handle Assembly, Control (See Figure 5-8b.)

Pedal, Standard (See Figure 4-5a.)

Pedal, Cold Storage (See Figure 4-5a.)

Tie, Cable Nut, Lock Washer Nut Spacer, Female, Hex Screw Spacer, Thermo Guard, Cable Control Assembly, Steering (See Figure 3-3.)

Screw, Thread-Forming Washer, Flat Washer, Lock Jack, Banana Decal Standoff, Insulator Screw Card, Control, Carriage Manager Screw Bezel (See Figure 5-7.)

Tie, Cable Raceway, Cable Harness, Control Handle Decal Harness, Heater Assembly Screw Screw Holder, Fuse Fuse, 10 Amp Screw Connector, Mechanical

USED ON A

A

R

R

A A A A A,R A

5-25

Electrical Components and Systems

Orderpicker - Model 7BPUE15

Carriage Electrical Assembly List 5-6: Carriage Electrical Assembly (Sheet 2 of 2) FIGURE 5-6 QTY PART NUMBER ITEM NO. 43 1 00590-50566-71 44 4 00590-44173-71 45 3 00590-03458-71 A= Cold Storage B= Wire Guidance R= Recommended Spare

5-26

DESCRIPTION Harness, Deadman, Cold Storage Screw Strap

USED ON A

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Electrical Components and Systems Carriage Electrical Assembly

00715-00115-14, 01 Apr 2014

5-27

Electrical Components and Systems

Orderpicker - Model 7BPUE15

Bezel Assembly

Bezel Assembly

5

Figure 5-7: Bezel Assembly

1

3

5

4

2 A

A

10 9 B

6

B

2

VIEW A-A

8

7

VIEW B-B

1097410-C

5-28

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Electrical Components and Systems Bezel Assembly List 5-7: Bezel Assembly

FIGURE 5-7 QTY ITEM NO. 1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 1 9 1 10 1 11 1 A= Wire Guidance B= Bypass

PART NUMBER 00590-45714-71 00590-47215-71 00590-45845-71 00590-47641-71 00590-48151-71 00590-46038-71 00590-03247-71 00590-47671-71 00590-45819-71 00590-50577-71 00590-47654-71

00715-00115-14, 01 Apr 2014

DESCRIPTION Bezel Switch, Keylock Harness, Wiring (JC11 to Key and EPO) Display Switch, Emergency Power Off (EPO) Washer Switch, Rocker Harness, Switch Housing, Connector Switch, Bypass Cable Assembly (S2, S6, S7, S23 to JC7) (Not Shown)

USED ON

A,B A,B B B

5-29

Electrical Components and Systems

Orderpicker - Model 7BPUE15

Bezel Assembly

5-30

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Electrical Components and Systems Control Handle Assembly

Control Handle Assembly

5

Figure 5-8a: Control Handle Assembly

39 73

19

65

23

59

31 95

25

20

60

22

21

43

30

74

92 54 93

7

15

53

42

44 52

27

47

72

45 81 34

71

36 55 35

3

70 80 2

63 4 50

32 33

10

5

6

8

75

46

37

38

29

49

62

48

12

13

O114_120_264_V SHT 1 OF 2

00715-00115-14, 01 Apr 2014

5-31

Electrical Components and Systems

Orderpicker - Model 7BPUE15

Control Handle Assembly

Control Handle Assembly

5

Figure 5-8b: Control Handle Assembly

JC2

21

39

14 49 30 SECOND LEAD SOLID STATE SECOND LEAD SOLID STATE, COLD STORAGE, 24 VOLT

39 31

TRAVEL

82

75 74

39

LIFT SECOND LEAD SOLID STATE SECOND LEAD SOLID STATE, COLD STORAGE, 24 VOLT 68

69

HEATER AND THERMOSTAT SHOWN SECOND LEAD SOLID STATE, COLD STORAGE, 24 VOLT

O114_120_264_V1, O114_120_264_V2, O114_120_264_V4 SHT 2 OF 2

5-32

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Electrical Components and Systems Control Handle Assembly List 5-8: Control Handle Assembly (Sheet 1 of 2)

FIGURE 5-8 ITEM NO.

QTY

PART NUMBER

Ref. 00590-45436-71 Ref. 00590-45702-71 2 1 00590-02841-71 3 1 00590-41914-71 4 1 00590-45842-71 5 1 00590-42236-71 6 1 00590-41915-71 7 2 00590-41916-71 8 1 00590-47123-71 10 1 00590-03495-71 12 1 00590-03586-71 13 4 00590-03591-71 14 7 00590-03240-71 15 2 00590-39813-71 19 1 00590-41919-71 20 1 00590-03405-71 21 1 00590-03612-71 22 1 00590-03613-71 23 1 00590-45841-71 25 1 00590-41920-71 27 5 00590-41922-71 29 1 00590-02399-71 30 20 ft.

00590-03455-71 31 3 in.

00590-43929-71 32 1 00590-42270-71 33 1 00590-03258-71 34 1 00590-03259-71 35 8 00590-03622-71 36 1 00590-03420-71 37 1 00590-03260-71 38 1 00590-03623-71 39 1 00590-03239-71 42 2 00590-03625-71 43 1 00590-02708-71 44 1 00590-45840-71 45 1 00590-03627-71 46 2 00590-03628-71 47 6 00590-03629-71 48 1 00590-03630-71 49 8 00590-40740-71 50 2 00590-00811-71 52 1 00590-02700-71 53 3 00590-02709-71 A= Cold Storage R= Recommended Spare

00715-00115-14, 01 Apr 2014

DESCRIPTION Handle Assembly, Control Handle Assembly, Control Gear Shaft, Control Handle Spring, Torsion Screw, Set Gear, Pinion Screw Bracket, Potentiometer Pin, Spiral Cover Screw Contact, Socket Washer, Flat Knob, Lift/Lower Button, Horn Switch, Horn Pin, Pivot Spring, Torsion Bracket, Potentiometer Screw Terminal Wire, Black Insulator, Shrink Tubing Enclosure Case Alteration Bearing Alteration, Sleeve Shim Bearing, Sleeve Bearing Alteration, Sleeve Bearing, Sleeve Housing, Connector Screw Wire Assembly Bracket Thermostat Screw Nut Heater Sleeve, Identification Tie, Cable Grommet Washer, Lock

USED ON A

R

R R

A

A A R A

A A A A

5-33

Electrical Components and Systems

Orderpicker - Model 7BPUE15

Control Handle Assembly List 5-8: Control Handle Assembly (Sheet 2 of 2) FIGURE 5-8 QTY PART NUMBER ITEM NO. 54 1 00590-02710-71 55 2 00590-02701-71 59 2 00590-41973-71 60 1 00590-03568-71 62 1 00590-45927-71 63 1 00590-02707-71 65 3 00590-02711-71 68 1 00590-41858-71 69 1 00590-41923-71 70 1 00590-01364-71 71 2 00590-41925-71 72 2 00590-41926-71 73 2 00590-41927-71 74 1 00590-43054-71 75 1 00590-43053-71 80 1 00590-01779-71 81 1 00590-41928-71 82 1 00590-45821-71 92 1 00590-47124-71 93 1 00590-47125-71 95 1 00590-43619-71 A= Cold Storage R= Recommended Spare

5-34

DESCRIPTION Washer, Flat Bearing, Sleeve Screw, Set Spring, Compression Screw Shim Washer, Flat Wire Assembly Wire Assembly Washer, Lock Cap Washer, Flat Screw, Set Potentiometer, Lift/Lower Potentiometer, Travel Pin, Spiral Decal Housing, Connector Cover, Handle Housing, Handle Switch

USED ON

R

A A

R R

R

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Electrical Components and Systems Control Handle Assembly

00715-00115-14, 01 Apr 2014

5-35

Electrical Components and Systems

Orderpicker - Model 7BPUE15

Travel Limit Switch Installation

Travel Limit Switch Installation

5

Figure 5-9a: Travel Limit Switch Installation

13

14

15

16

9

10

11

12 See Detail B

A

1

A 3

4

7 DETAIL B

6

8

2

5

3 STAGE

O114-021-608-B1 SHT 1 OF 3

5-36

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Electrical Components and Systems Travel Limit Switch Installation

Travel Limit Switch Installation

5

Figure 5-9b: Travel Limit Switch Installation

13

14

15

16

9

10

11

12

See Detail C

3

2

1 A

A

4

7 DETAIL C

8

5

2 STAGE 6 O114-021-608-B2 SHT 2 OF 3

00715-00115-14, 01 Apr 2014

5-37

Electrical Components and Systems

Orderpicker - Model 7BPUE15

Travel Limit Switch Installation

Travel Limit Switch Installation

5

Figure 5-9c: Travel Limit Switch Installation

17

19

18 DETAIL D

See Detail D

VIEW A-A

O114-021-608-B3 SHT 3 OF 3

5-38

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Electrical Components and Systems Travel Limit Switch Installation List 5-9: Travel Limit Switch Installation

FIGURE 5-9 QTY PART NUMBER ITEM NO. 1 AR 00590-00556-71 2 AR 00590-00811-71 3 AR 00590-03137-71 4 AR 00590-02995-71 5 AR 00590-03022-71 6 AR 00590-02931-71 7 AR 00590-02794-71 8 AR 00590-02871-71 9 1 00590-45788-71 10 1 00590-45789-71 11 1 00590-45790-71 12 1 00590-45791-71 13 1 00590-45792-71 14 1 00590-45793-71 15 1 00590-45794-71 16 1 00590-45795-71 17 1 00590-45804-71 18 1 00590-45805-71 19 1 00590-45822-71 AR= As Required R= Recommended Spare

00715-00115-14, 01 Apr 2014

DESCRIPTION Tie, Cable Tie, Cable Anchor, Plastic Mounting Switch (S10 and S100) Screw Lever, Limit Switch Housing, Inner Housing, Outer Cable Assembly, 120/150 in. (88 in., 95 in. OACH, TT) Cable Assembly, 120/150 in. (96 in., 118 in. OACH, TT) Cable Assembly, 120/150 in. (119 in., 132 in. OACH, TT) Cable Assembly, 120/150 in. (102 in. OACH and up, TN) Cable Assembly, 180 in. (95 in. OACH, TT) Cable Assembly, 180 in. (107 in. OACH, TT) Cable Assembly, 180 in. (119 in. OACH and up, TN) Cable Assembly, 180 in. (102 in. OACH and up, TN) Wire Assembly, Jumper (88 in. OACH, TN) Wire Assembly, Jumper (88 in. OACH, TT and TN) Connector, Electric

USED ON

R R

5-39

Electrical Components and Systems

Orderpicker - Model 7BPUE15

Platform Limit Switch Installation

Platform Limit Switch Installation

5

PIN_PADSTACK PIN_PADSTACK

PIN_PADSTACK

RECEIVE TRANSMIT

PIN_PADSTACK PIN_PADSTACK PIN_PADSTACK PIN_PADSTACK

CARRIAGE MANAGER SOLID POLYGON PC BD IN 1047881/002 MADE U.S.A.

PIN_PADSTACK

PIN_PADSTACK

SOLID POLYGON

PIN_PADSTACK PIN_PADSTACK PIN_PADSTACK PIN_PADSTACK

Figure 5-10: Platform Limit Switch Installation

PIN_PADSTACK

VIA_PADSTACK

2 3

See Detail A 1

9 7

11

8

10

5

6

4

DETAIL A O114-021-606-B SHT 1 OF 2

5-40

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Electrical Components and Systems Platform Limit Switch Installation List 5-10: Platform Limit Switch Installation

FIGURE 5-10 ITEM NO. 1

QTY

PART NUMBER

1

00590-47654-71

2 2 00590-03137-71 3 4 00590-00811-71 4 2 00590-02794-71 5 2 00590-02871-71 6 2 00590-02931-71 7 2 00590-02995-71 8 2 00590-41894-71 9 1 00590-03406-71 10 2 00590-03428-71 11 1 00590-48166-71 R= Recommended Spare

00715-00115-14, 01 Apr 2014

DESCRIPTION Cable Assembly, Deadman (JC7 to S2, S6, S7 and S23) (See Figure 4-4.)

Anchor, Plastic Mounting Tie, Cable Housing, Inner Housing, Outer Lever, Limit Switch Switch (S6 and S7) Screw Guard, Cable Screw (88 in. OACH ONLY with High Performance) Plate (88 in. OACH ONLY with High Performance)

USED ON

R R

5-41

Electrical Components and Systems

Orderpicker - Model 7BPUE15

Warning Light Assembly

Warning Light Assembly

5

Figure 5-11: Warning Light Assembly 5

A 6 A 4

15 12 3 1

14

16 11 17 8

2 13 10 9 VIEW A-A 114-021-513_B2

5-42

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Electrical Components and Systems Warning Light Assembly List 5-11: Warning Light Assembly

FIGURE 5-11 ITEM NO. 1 2 3

4

QTY

PART NUMBER

2 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 AR 1 2 1 1 1 1 1 1 1

00590-02989-71 00590-00811-71 00590-02860-71 00590-02859-71 00590-02861-71 00590-02862-71 00590-02784-71 00590-39789-71 00590-02785-71 00590-05266-71 00590-02786-71 00590-05268-71 00590-05271-71 00590-05272-71 00590-02989-71 00590-03034-71 00590-00811-71 00590-00128-71 00590-00183-71 00590-00182-71 00590-05283-71 00590-05273-71 00590-39794-71 00590-39795-71 00590-39798-71 00590-39799-71 Ref.

5 6 7 8 9 10 11 12 13 14 15 16 17 A= Red B= Amber C= Blue D= Clear AR= As Required R= Recommended Spare

00715-00115-14, 01 Apr 2014

DESCRIPTION Screw Tie, Cable Light Assembly, Warning (includes: item 4) Light Assembly, Warning (includes: item 4) Light Assembly, Warning (includes: item 4) Light Assembly, Warning (includes: item 4) Lamp, Strobe, Warning (includes:) Lens Lamp, Strobe, Warning (includes:) Lens Lamp, Strobe, Warning (includes:) Lens Lamp, Strobe, Warning (includes:) Lens Screw Guard, Light, Warning Tie, Cable (Not Shown) Insulator Connector Pin (Minimum Order 50) Decal Flash Tube, Xenon Kit, Hardware Card, Circuit O-Ring Ring, Strobe Bracket, Light/Meter (See Figure 5-1b.)

USED ON

A B C D A A B B C C D D

R R R R

5-43

Electrical Components and Systems

Orderpicker - Model 7BPUE15

Motors

Motors

5

Figure 5-12: Motors

8

7

6

4

3

2

1

11

15

5

14

13

12

9

10

20

0216MOTOR

5-44

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Electrical Components and Systems Motors List 5-12: Motors (Sheet 1 of 2)

FIGURE 5-12 ITEM NO.

QTY

PART NUMBER

00590-39762-71 00590-02724-71 00590-45977-71 00590-45990-71 00590-47723-71 1 1 00590-39824-71 2 1 00590-39825-71 1 00590-41870-71 1 00590-45993-71 1 00590-45995-71 1 00590-47727-71 3 1 00590-39826-71 1 00590-45982-71 1 00590-04568-71 4 1 00590-39827-71 1 00590-04566-71 1 00590-39834-71 5 1 00590-04715-71 1 00590-45978-71 6 1 00590-39828-71 1 00590-45986-71 1 00590-45979-71 1 00590-39838-71 7 1 00590-45989-71 8 1 00590-39829-71 1 00590-45987-71 1 00590-45985-71 1 00590-39839-71 1 00590-47724-71 9 1 00590-39830-71 2 00590-04567-71 1 00590-45980-71 1 00590-41807-71 10 2 00590-04574-71 1 00590-45981-71 2 00590-47120-71 11 1 00590-39831-71 1 00590-04750-71 12 1 00590-39832-71 1 00590-45984-71 A= Motor, Drive, Standard B= Motor, Drive, EE C= Motor, Lift, Standard D= Motor, Lift, High Performance E= Motor, Lift, High Performance, EE R= Recommended Spare

00715-00115-14, 01 Apr 2014

DESCRIPTION Motor, Drive, Standard Motor, Drive, EE Motor, Lift, Standard Motor, Lift, High Performance Motor, Lift, High Performance, EE Seal End Head, Drive End Head, Drive End Head, Drive End Head, Drive End Head, Drive Washer, Wavy Washer, Wavy Washer, Wavy Bearing, Drive End Bearing, Drive End Bearing, Drive End Fan Fan Armature and Fan Assembly Armature and Fan Assembly Armature and Fan Assembly Armature and Fan Assembly Shim Package, Field Coil Package, Field Coil Package, Field Coil Package, Field Coil Package, Field Coil Set, Brush (8 per set) Set, Brush (4 per set) Set, Brush (4 per set) Set, Brush (8 per set) Set, Brush Spring (4 per set) Set, Brush Spring (8 per set) Set, Brush Spring (4 per set) Brush Box and Plate Assembly Brush Box and Plate Assembly Kit, Lead Assembly Kit, Lead Assembly

USED ON

A,B,R A B C D E A,B C D A,B C,R D,E,R B,D,E C A B C D,E B A B C D E A,R B,R C,R D,E,R A,B,D,R C,R E,R A,B,D,E C A,B,R C,R

5-45

Electrical Components and Systems

Orderpicker - Model 7BPUE15

Motors List 5-12: Motors (Sheet 2 of 2) FIGURE 5-12 ITEM NO.

QTY

PART NUMBER

1 00590-45991-71 1 00590-39833-71 1 00590-40530-71 14 1 00590-39834-71 1 00590-45962-71 1 00590-04566-71 1 00590-47729-71 15 1 00590-39835-71 1 00590-45988-71 1 00590-45983-71 1 00590-45976-71 16 4 00590-40642-71 17 4 00590-47657-71 18 1 00590-47728-71 19 1 00590-47725-71 20 1 00590-47726-71 A= Motor, Drive, Standard B= Motor, Drive, EE C= Motor, Lift, Standard D= Motor, Lift, High Performance E= Motor, Lift, High Performance, EE R= Recommended Spare 13

5-46

DESCRIPTION

USED ON

Kit, Lead Assembly Ring, Snap Ring, Snap Bearing Bearing Bearing Bearing End Head, Commutator End Head, Commutator End Head, Commutator End Head, Commutator Gasket, Heatsink (Not Shown) Heatsink, Machined (Not Shown) Cover, Band (Not Shown) Package, Terminal Stud (Not Shown) Kit, Enclosure

D,R A,B,D,E C A,B,R C,R D,R E,R A B C D,E B B B E E,R

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Electrical Components and Systems Horn Installation

Horn Installation

5

Figure 5-13a: Horn Installation

8

2

3 6

5

4

MECHANICAL HORN

O114_021_601_H1 SHT 1 OF 2

00715-00115-14, 01 Apr 2014

5-47

Electrical Components and Systems

Orderpicker - Model 7BPUE15

Horn Installation

Horn Installation

5

Figure 5-13b: Horn Installation

9

2

1

3 ELECTRONIC HORN O114-021-601-E2 SHT 2 OF 2

5-48

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Electrical Components and Systems Horn Installation List 5-13: Horn Installation

FIGURE 5-13 QTY ITEM NO. 1 1 2 2 3 2 4 1 5 1 6 1 8 1 9 1 A= Electronic Horn

PART NUMBER 00590-46001-71 00590-02992-71 00590-03092-71 00590-45655-71 00590-44047-71 00590-47636-71 00590-00187-71 00590-45909-71

00715-00115-14, 01 Apr 2014

DESCRIPTION Horn, Electronic Nut Washer, Flat Horn, Mechanical Washer, Flat Insulator Insulator, Shrink Tubing Wire Assembly

USED ON A

A

5-49

Electrical Components and Systems

Orderpicker - Model 7BPUE15

Light and Fan Installation

Light and Fan Installation

5

Figure 5-14: Light and Fan Installation 2

4

3

5

6

7 1

O114_010_353_F1

5-50

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Electrical Components and Systems Light and Fan Installation List 5-14: Light and Fan Installation

FIGURE 5-14 ITEM NO. 1

QTY

PART NUMBER

DESCRIPTION

1

00590-50998-71

1 1

00590-39641-71 00590-51087-71

1 1

00590-39642-71 00590-51088-71

1 1

00590-39801-71 00590-51089-71

Light and Fan Assembly, Standard, Right-Hand (See Figure 5-15a.)

Light and Fan Assembly, Standard, (Pre 12/31/2012) Light and Fan Assembly, Standard, Left-Hand (See Figure 5-15a.)

Light and Fan Assembly, Standard, (Pre 12/31/2012) Light and Fan Assembly, Cold Storage, Right-Hand (See Figure 5-16a.)

Light and Fan Assembly, Cold Storage (Pre 12/31/2012) Light and Fan Assembly, Cold Storage, Left-Hand (See Figure 5-16a.)

Light and Fan Assembly, Cold Storage, (Pre 12/31/2012) Cable Assembly Cable Assembly Tie, Cable Nut Washer, Flat Spacer

1 00590-39802-71 2 1 00590-46962-71 3 1 00590-46961-71 4 5 00590-00811-71 5 8 00590-03036-71 6 8 00590-00568-71 7 16 00590-03134-71 A= Cold Storage B= Use Previous Catalog 00715-00115-11 for Service Parts

00715-00115-14, 01 Apr 2014

USED ON

B

B A A,B A A,B

5-51

Electrical Components and Systems

Orderpicker - Model 7BPUE15

Light and Fan Installation

5-52

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Electrical Components and Systems Standard Light and Fan Assembly

Standard Light and Fan Assembly

5

Figure 5-15a: Standard Light and Fan Assembly 2

7

18 3

13 9 14

25 6 29

40

24

30 17

21 16

1

20

26 32 10 8

27

22

15

19

31

12 O114_021_084_K1 SHT 1 OF 2

00715-00115-14, 01 Apr 2014

5-53

Electrical Components and Systems

Orderpicker - Model 7BPUE15

Standard Light and Fan Assembly

Standard Light and Fan Assembly

5

Figure 5-15b: Standard Light and Fan Assembly 9

28

2 4 5 37 11 36

23 10 38

39

SCHEMATIC O114_021_084_K2 SHT 2 OF 2

5-54

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Electrical Components and Systems Standard Light and Fan Assembly List 5-15: Standard Light and Fan Assembly

FIGURE 5-15 ITEM NO.

QTY

PART NUMBER

1 00590-50998-71 1 00590-51087-71 1 1 00590-02866-71 2 1 00590-39807-71 3 1 00590-39640-71 4 1 00590-03038-71 5 2 00590-03095-71 6 1 00590-03135-71 7 1 00590-03183-71 8 1 00590-51090-71 9 10 00590-03471-71 10 3 00590-00811-71 11 2 00590-03382-71 12 1 00590-39808-71 13 1 00590-03448-71 14 1 00590-03446-71 15 2 00590-03456-71 16 2 00590-02401-71 17 8 00590-03477-71 18 1 00590-03453-71 19 1 00590-03237-71 20 1 00590-03238-71 21 2 00590-02399-71 22 6 in.

00590-46025-71 23 1 00590-51091-71 24 1 00590-03452-71 25 1 00590-40862-71 26 8 00590-03544-71 27 2 00590-03457-71 28 1 00590-39809-71 29 1 in.

00590-00571-71 30 1 in.

00590-00570-71 31 4 00590-03546-71 32 2 00590-41928-71 33 1 00590-39810-71 34 1 00590-39639-71 36 1 00590-39811-71 37 3 00590-39812-71 38 3 00590-39813-71 39 3 00590-03476-71 40 1 00590-47715-71 A= Right-Hand, Standard B= Left-Hand, Standard R= Recommended Spare

00715-00115-14, 01 Apr 2014

DESCRIPTION Light and Fan Assembly, Standard (Not Shown) Light and Fan Assembly, Standard Cover, Reflector Lamp Housing, Fan Lens, Light Deflector, Air Switch, Rocker Support, Fluorescent Lamp Lamp, Fluorescent Harness, Light/Fan Screw Tie, Cable Spring, Leaf Plate, Base Holder, Fuse Fuse Support, Wire Washer, Flat Nut Holder, Fluorescent Lamp Terminal Terminal Terminal Wire Fan Assembly Ballast, Light Module Assembly, Suppressor, 24 Volt Stud Support, Wire Decal, Light/Fan Latch, Flexible Latch, Flexible Stud Decal Housing, Fan (Not Shown) Lens, Light (Not Shown) Guard, Fan Screw Washer, Flat Nut O-Ring

USED ON A B A A R

R

R

B B

R

5-55

Electrical Components and Systems

Orderpicker - Model 7BPUE15

Cold Storage Light and Fan Assembly

Cold Storage Light and Fan Assembly

5

Figure 5-16a: Cold Storage Light and Fan Assembly

See Detail A

3 2 10 25 24 7 14 15 17 18

28

21

6

32

20

See Detail B

12

1

19

9

16

O114-021-093-F1 SHT 1 OF 3

5-56

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Electrical Components and Systems Cold Storage Light and Fan Assembly

Cold Storage Light and Fan Assembly

5

Figure 5-16b: Cold Storage Light and Fan Assembly

10

13

4 5

11 30 33

29

23

31

17

DETAIL A

O114-021-093-F2 SHT 2 OF 3

00715-00115-14, 01 Apr 2014

5-57

Electrical Components and Systems

Orderpicker - Model 7BPUE15

Cold Storage Light and Fan Assembly

Cold Storage Light and Fan Assembly

5

Figure 5-16c: Cold Storage Light and Fan Assembly

22

8

12

DETAIL B

SCHEMATIC

O114-021-093-F3, O114-021-093-F4 SHT 3 OF 3

5-58

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Electrical Components and Systems Cold Storage Light and Fan Assembly List 5-16: Cold Storage Light and Fan Assembly

FIGURE 5-16 ITEM NO.

QTY

PART NUMBER

1 00590-51088-71 1 00590-51089-71 1 1 00590-02867-71 2 1 00590-39810-71 3 1 00590-39639-71 4 1 00590-03038-71 5 2 00590-03095-71 6 2 00590-03136-71 7 2 00590-03184-71 8 1 00590-51090-71 9 1 00590-39808-71 10 10 00590-03471-71 11 2 00590-03382-71 12 2 00590-03457-71 13 1 00590-39809-71 14 1 in.

00590-00571-71 15 1 in.

00590-00570-71 16 2 00590-03543-71 17 5 00590-03476-71 18 4 00590-03477-71 19 4 00590-03544-71 20 1 00590-03281-71 21 4 00590-03546-71 22 1 00590-41928-71 23 1 00590-51091-71 24 1 00590-40862-71 25 2 00590-03451-71 26 1 00590-39807-71 27 1 00590-39640-71 28 4 00590-03238-71 29 1 00590-39811-71 30 3 00590-39812-71 31 3 00590-39813-71 32 2 00590-03456-71 33 1 00590-00811-71 A= Right-Hand, Cold Storage B= Left-Hand, Cold Storage R= Recommended Spare

00715-00115-14, 01 Apr 2014

DESCRIPTION Light and Fan Assembly, Cold Storage Light and Fan Assembly, Cold Storage Bracket Housing, Fan Lens, Light Deflector, Air Switch, Rocker Bracket, Light Socket, Bulb Harness, Light/Fan Plate, Base Screw Spring, Leaf Support, Wire Decal, Light/Fan Latch, Flexible Latch, Flexible Stud Nut Nut Stud Harness, Wiring Stud Decal Fan Assembly Module Assembly, Suppressor, 24 Volt Bulb, Light Housing, Fan (Not Shown) Lens, Light (Not Shown) Terminal Guard, Fan Screw Washer, Flat Support, Wire Tie, Cable

USED ON A B B B R

R

A A

5-59

Electrical Components and Systems

Orderpicker - Model 7BPUE15

Wire Guidance

Wire Guidance

5

Figure 5-17a: Wire Guidance

12

25 B

B

See Detail A

G

G

C

C 11

4

O114-021-506-M1 SHT 1 OF 5

5-60

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Electrical Components and Systems Wire Guidance

Wire Guidance

5

Figure 5-17b: Wire Guidance

6

5

36 32 9 2

10

11

12

DETAIL A O114-021-506-M2 SHT 2 OF 5

00715-00115-14, 01 Apr 2014

5-61

Electrical Components and Systems

Orderpicker - Model 7BPUE15

Wire Guidance

Wire Guidance

5

Figure 5-17c: Wire Guidance

E

F

E

F

SECTION C-C

27

38

26

24

19 20

VIEW E-E

VIEW F-F

39

O114-021-506-M3 SHT 3 OF 5

5-62

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Electrical Components and Systems Wire Guidance

Wire Guidance

5

Figure 5-17d: Wire Guidance 29

30

17 18

16

15 D

G

G

D

SECTION B-B 14 13

10

SECTION D-D

O114-021-506-M4 SHT 4 OF 5

00715-00115-14, 01 Apr 2014

5-63

Electrical Components and Systems

Orderpicker - Model 7BPUE15

Wire Guidance

Wire Guidance

5

Figure 5-17e: Wire Guidance

1

37

21

22

SECTION G-G

23

34 3

35

O114-021-506-M5, O114-021-506-M6A SHT 5 OF 5

5-64

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Electrical Components and Systems Wire Guidance List 5-17: Wire Guidance

FIGURE 5-17 QTY PART NUMBER ITEM NO. 1 1 00590-47752-71 2 4 00590-45925-71 3 1 00590-45831-71 4 1 00590-03409-71 5 1 00590-45882-71 6 1 00590-45881-71 9 1 00590-45747-71 10 1 00590-45746-71 11 1 00590-02911-71 12 1 00590-45863-71 13 2 00590-03591-71 14 2 00590-03458-71 15 4 00590-03113-71 16 1 00590-47751-71 17 3 00590-46033-71 18 1 00590-45855-71 19 1 00590-49894-71 20 4 00590-03085-71 21 1 00590-47754-71 22 2 00590-47753-71 23 2 00590-46975-71 24 4 00590-39658-71 25 9 00590-00811-71 26 1 00590-02772-71 27 9 in.

00590-39850-71 29 3 00590-02851-71 30 3 00590-03092-71 32 1 00590-45910-71 33 1 00590-46769-71 34 1 00590-03247-71 35 1 00590-45820-71 36 4 00590-02988-71 37 1 00590-47671-71 38 4 00590-00556-71 39 2 00590-49895-71 40 1 00590-49208-71 R= Recommended Spare

00715-00115-14, 01 Apr 2014

DESCRIPTION Encoder, Bearing Screw Decal, Wire Guidance Bypass Decal, Bumper Harness, CAN Bus Cable, Power and Ground Card Assembly, Filter Cable Assembly Cable Assembly Cable Assembly, Travel Feedback Screw Tie, Cable Screw Housing, Bearing Screw Plate, Mounting, Encoder Antenna Assembly, Tractor End Screw Ring, Snap Stud, Motor/Encoder O-Ring Screw Tie, Cable Antenna Assembly, Fork End Guard, Hose Washer, Lock Washer, Flat Card Assembly, Steer Controller Firmware (Not Shown) Switch, Rocker Connector, Electrical Spacer, Hex Harness, Switch Tie, Cable Shim, Spacer Wire Guide Field Installation (includes: items 1 thru 39)

USED ON

R

R R

R

5-65

Electrical Components and Systems

Orderpicker - Model 7BPUE15

Auxiliary Power Hook-up

Auxiliary Power Hook-up

5

Figure 5-18a: Auxiliary Power Hook-up

See Detail A

1043663_C1 SHT 1 OF 5

5-66

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Electrical Components and Systems Auxiliary Power Hook-up

Auxiliary Power Hook-up

5

Figure 5-18b: Auxiliary Power Hook-up 11

10

2

6

1

5 29

3 DETAIL A 9

12

8 O114-021-588-G2 SHT 2 OF 5

00715-00115-14, 01 Apr 2014

5-67

Electrical Components and Systems

Orderpicker - Model 7BPUE15

Auxiliary Power Hook-up

Auxiliary Power Hook-up

5

Figure 5-18c: Auxiliary Power Hook-up

13 14 15

4

17 16

EE ONLY O114-021-588-G4 SHT 3 OF 5

5-68

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Electrical Components and Systems Auxiliary Power Hook-up

Auxiliary Power Hook-up

5

Figure 5-18d: Auxiliary Power Hook-up 11

21

18

5

2

29

3

20 6

19 9 12

10

10 AMP OPTION

1043663_C2 SHT 4 OF 5

00715-00115-14, 01 Apr 2014

5-69

Electrical Components and Systems

Orderpicker - Model 7BPUE15

Auxiliary Power Hook-up

Auxiliary Power Hook-up

5

Figure 5-18e: Auxiliary Power Hook-up

See Detail B

24

27 19 28

23 11

22

DETAIL B

25 26 1043663_C4 SHT 5 OF 5

5-70

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Electrical Components and Systems Auxiliary Power Hook-up List 5-18: Auxiliary Power Hook-up

FIGURE 5-18 ITEM NO. 1 2 3 4 5 6 8 9 10

QTY

PART NUMBER

1 1 1 2 3 2 1 1 2 1 1 2 2 2 1 1 1 3 1 4 1 1 1 2 1 2 1 1 2 2

00590-45920-71 00590-45997-71 00590-49896-71 00590-03032-71 00590-00556-71 00590-45999-71 00590-48294-71 00590-45782-71 00590-03434-71 00590-45884-71 00590-47677-71 00590-03085-71 00590-02979-71 00590-03125-71 00590-02994-71 00590-03042-71 00590-45883-71 00590-46027-71 00590-47652-71 00590-39822-71 00590-47650-71 00590-47651-71 00590-41906-71 00590-05283-71 00590-47653-71 00590-46032-71 00590-46089-71 00590-45864-71 00590-44467-71 00590-03447-71

11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 A= EE Only B= 10 Amp Option R= Recommended Spare

00715-00115-14, 01 Apr 2014

DESCRIPTION Decal, Caution Holder, Fuse Holder, Fuse Screw Tie, Cable Fuse, 2 Amp Harness, Wiring Cover, Auxiliary Fuse Block Screw Plate, Fuse Holder Plate, Fuse Holder Screw Washer, Flat Screw Strip, Marker Strip, Marker Harness, Wiring Anchor, Plastic Mounting Harness Fuse, 10 Amp Cover, Auxiliary Fuse Block Decal, Caution Bracket Decal Harness Screw Holder, Fuse Bracket, Fuse Screw Fuse, 6 Amp

USED ON

B A R

B

A A A A A B B, R B B B B B B B B B R

5-71

Electrical Components and Systems

Orderpicker - Model 7BPUE15

Auxiliary Power Hook-up

5-72

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Electrical Components and Systems Lift Limit and Bypass Kit

Lift Limit and Bypass Kit

5

Figure 5-19a: Lift Limit and Bypass Kit 7 4

5 6

8 14 2

See Detail B 3 9 13

DETAIL B

2

See Detail A

1 DETAIL A

O114-021-523-D1 SHT 1 OF 2

00715-00115-14, 01 Apr 2014

5-73

Electrical Components and Systems

Orderpicker - Model 7BPUE15

Lift Limit and Bypass Kit

Lift Limit and Bypass Kit

5

Figure 5-19b: Lift Limit and Bypass Kit

C

C VIEW C-C 10

15

O114-021-523-D2A SHT 2 OF 2

5-74

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Electrical Components and Systems Lift Limit and Bypass Kit List 5-19: Lift Limit and Bypass Kit

FIGURE 5-19 QTY PART NUMBER ITEM NO. 1 15 00590-00556-71 2 AR 00590-00811-71 3 AR 00590-03137-71 4 1 00590-02995-71 5 2 00590-03022-71 6 1 00590-02931-71 7 1 00590-02794-71 8 1 00590-02871-71 9 1 00590-45796-71 10 1 00590-45819-71 12 1 00590-45919-71 13 1 00590-45739-71 14 1 00590-45723-71 15 1 00590-50577-71 AR= As Required R= Recommended Spare

00715-00115-14, 01 Apr 2014

DESCRIPTION Tie, Cable Tie, Cable Anchor, Plastic Mounting Switch Screw Lever, Limit Switch Housing, Inner Housing, Outer Cable Assembly Housing, Connector Decal, Bypass (Not Shown) Plate, Switch Rail Switch, Pushbutton (Bypass)

USED ON

R

R

5-75

Electrical Components and Systems

Orderpicker - Model 7BPUE15

Bin Light Installation

Bin Light Installation

5

Figure 5-20: Bin Light Installation

A

A

6

B

5

VIEW C-C B

17

C

C 11

10

4

3

VIEW B-B

9

7

VIEW A-A

1

114-021-611_E1

5-76

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Electrical Components and Systems Bin Light Installation List 5-20: Bin Light Installation

FIGURE 5-20 ITEM NO. 1

QTY

PART NUMBER

1 1

00590-02722-71 00590-02723-71

3 3 00590-03591-71 4 3 00590-03458-71 5 1 00590-47666-71 6 1 00590-47674-71 7 8 00590-00556-71 9 4 00590-02929-71 10 4 00590-02992-71 11 4 00590-03092-71 12 1 00590-03137-71 13 1 00590-42978-71 17 2 Ref. R= Recommended Spare

00715-00115-14, 01 Apr 2014

DESCRIPTION Light Assembly, Bin, Right-Hand (See Figure 5-21.)

Light Assembly, Bin, Left-Hand (See Figure 5-21.) (Not Shown) Screw Tie, Cable Raceway, Cable Cable Assembly Tie, Cable Screw Nut Washer, Flat Anchor, Plastic Mounting (Not Shown) Tie, Cable (Not Shown) Fuse, 6 Amp (See Figure 5-18b.)

USED ON

R

5-77

Electrical Components and Systems

Orderpicker - Model 7BPUE15

Bin Light Assembly

Bin Light Assembly

5

Figure 5-21: Bin Light Assembly

8

9

10

2

4

5

3

11

7

6

1

12

7

114-018-918_E

5-78

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Electrical Components and Systems Bin Light Assembly List 5-21: Bin Light Assembly

FIGURE 5-21 ITEM NO.

1 2 3 4 5 6 7 8 9 10 11 12

QTY

PART NUMBER

1 1 1 1 5.50 in.

1 2 1 2 1 1 1 1 1

00590-02722-71 00590-02723-71 00590-02791-71 00590-05283-71 00590-00355-71

Light Assembly, Bin, Right-Hand Light Assembly, Bin, Left-Hand (Not Shown) Light, Bin Decal Insulator

00590-02993-71 00590-03041-71 00590-03098-71 00590-45932-71 00590-03204-71 00590-00917-71 00590-02868-71 00590-03454-71 00590-00813-71

Connector, Electric Plug Pin, Contact Screw Nut Screw Washer Bracket, Light Spacer, Shock Mounting Washer

00715-00115-14, 01 Apr 2014

DESCRIPTION

USED ON

5-79

Electrical Components and Systems

Orderpicker - Model 7BPUE15

Backup Alarm

Backup Alarm

5

Figure 5-22: Backup Alarm

See Detail A 3

7 1

2

DETAIL A

O114-021-618-A

List 5-22: Backup Alarm FIGURE 5-22 ITEM NO. 1 2 3 7

5-80

QTY

PART NUMBER

1 2 1 1 2

00590-46000-71 00590-02992-71 00590-45887-71 00590-48293-71 00590-00112-71

DESCRIPTION

USED ON

Horn Nut Cable Assembly Cable Assembly, EE Washer, Flat

00715-00115-14, 01 Apr 2014

SECTION 6 Hydraulic Components Hydraulic System ................................................................................................................................................. 6-3 Reservoir Assembly .............................................................................................................................................. 6-8 Lift/Lower Manifold ............................................................................................................................................ 6-10 Lift Pump Assembly ............................................................................................................................................. 6-13 Lift Ram Assembly, 1.75 in., Two Stage ................................................................................................................ 6-14 Lift Ram Assembly, Main Lift, 1.75 in., Three Stage ................................................................................................ 6-16 Lift Ram Assembly, Free Lift, 2.50 in., Three Stage ................................................................................................. 6-18

00715-00115-14, 01 Apr 2014

6-1

Hydraulic Components

Orderpicker - Model 7BPUE15

6-2

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Hydraulic Components Hydraulic System

Hydraulic System

6

Figure 6-1a: Hydraulic System See Detail A

O114-021-620-F1 SHT 1 OF 4

00715-00115-14, 01 Apr 2014

6-3

Hydraulic Components

Orderpicker - Model 7BPUE15

Hydraulic System

Hydraulic System

6

Figure 6-1b: Hydraulic System 1

7 4

3

4

6

4

10

TO RESERVOIR

11 TO LIFT PUMP

9

12 TO CENTER RAM OPC30TT

5

8 27

13 OPC30T

2 24

14 6

15 4

18 16

TO LIFT RAMS 6 DETAIL A

17 O114-021-620-F2 SHT 2 OF 4

6-4

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Hydraulic Components Hydraulic System

Hydraulic System

6

Figure 6-1c: Hydraulic System

21

20

22

19

O114-021-620-F3 SHT 3 OF 4

00715-00115-14, 01 Apr 2014

6-5

Hydraulic Components

Orderpicker - Model 7BPUE15

Hydraulic System

Hydraulic System

6

Figure 6-1d: Hydraulic System

28

O114-021-620-F4 SHT 4 OF 4

6-6

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Hydraulic Components Hydraulic System List 6-1: Hydraulic System

FIGURE 6-1 ITEM NO. 1 2 3 4 5 6 7

8

9 10 11 12 13 14 15 16 17 18 19 20 21 22 24 27

QTY

PART NUMBER

1 2 1 4 1 8 1 1 1 1 1 1 1 2 2 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1

00590-45907-71 00590-46036-71 00590-03185-71 00590-03138-71 00590-41853-71 00590-02960-71 00590-45977-71 00590-45990-71 00590-47723-71 00590-47710-71 00590-47712-71 00590-47708-71 00590-03000-71 00590-02940-71 00590-02770-71 00590-41879-71 00590-41809-71 00590-47714-71 00590-45946-71 00590-45856-71 00590-03029-71 00590-45861-71 00590-03233-71 00590-03487-71 00590-03302-71 00590-03303-71 00590-03491-71 00590-45902-71 00590-45903-71 00590-45904-71 00590-42213-71

28 A= Standard B= High Performance C= EE and EE with Wire Guidance R= Recommended Spare

00715-00115-14, 01 Apr 2014

DESCRIPTION Reservoir Assembly (See Figure 6-2.)

Screw Hose, Formed Clamp, Hose Bracket, Reservoir Screw, Thread-Forming Motor, Lift, Standard (See Figure 5-12.)

Motor, Lift, High Performance (See Figure 5-12.)

Motor, Lift, High Performance (See Figure 5-12.)

Pump, Lift (See Figure 6-4.)

Pump, Lift (See Figure 6-4.)

Pump, Lift (See Figure 6-4.)

Connector, Hydraulic, Beaded Washer, Flat Screw Elbow, 90 Degree Hose Assembly Filter, Cartridge, Mechanical Manifold, Lift/Lower (See Figure 6-3.)

Hose, Return Screw Bracket, Manifold Hose Assembly Tee Line Assembly, Hydraulic Line Assembly, Hydraulic Cap, Tube Fitting Hose Assembly, 88 in. OACH Hose Assembly, 95 in. OACH Hose Assembly, 107 in. OACH Clamp Kit, Hose

USED ON

A B B, C A B C

R

R

6-7

Hydraulic Components

Orderpicker - Model 7BPUE15

Reservoir Assembly

Reservoir Assembly

6

Figure 6-2: Reservoir Assembly 6 7

10

9

10 8 10

1

12

2

13

14

11

4

5

O114-022-033-C

6-8

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Hydraulic Components Reservoir Assembly List 6-2: Reservoir Assembly

FIGURE 6-2 ITEM NO.

QTY

PART NUMBER

00590-45907-71 1 1 00590-40623-71 2 1 00590-45906-71 4 1 00590-46045-71 5 1 00590-03254-71 6 1 00590-03002-71 7 6 00590-50869-71 8 1 00590-02943-71 9 1 00590-03111-71 10 1 00590-03569-71 11 6 00590-03421-71 12 1 00590-41868-71 13 2 00590-03541-71 14 1 00590-03548-71 R= Recommended Spare

00715-00115-14, 01 Apr 2014

DESCRIPTION Reservoir Assembly Reservoir, Plastic Tube Weldment, Reservoir Fitting, Hose, Elbow Screw Cap, Filler, Breather Screw Ball, Check Valve, Seat Kit, Gasket, Neoprene Screw O-Ring, Packing Clamp Hose, Drain

USED ON

R R

6-9

Hydraulic Components

Orderpicker - Model 7BPUE15

Lift/Lower Manifold

Lift/Lower Manifold

6

Figure 6-3: Lift/Lower Manifold 3 2

6

4

5

11

1

7

6

10

8

9 O521-828-100-C

6-10

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Hydraulic Components Lift/Lower Manifold List 6-3: Lift/Lower Manifold

FIGURE 6-3 ITEM NO.

QTY

PART NUMBER

00590-45946-71 1 1 00590-45944-71 2 1 00590-45948-71 3 1 00590-45947-71 4 1 00590-45943-71 5 1 00590-41900-71 6 2 00590-46041-71 7 1 00590-45110-71 8 1 00590-02875-71 9 1 00590-46042-71 10 1 00590-03488-71 11 1 00590-46040-71 R= Recommended Spare

00715-00115-14, 01 Apr 2014

DESCRIPTION Manifold, Lift/Lower Valve, Check (CV-1) Valve, Load Holding (SOL-1) Valve, Proportional N/O (SOL-2) Valve, Relief (REL-1) Valve, Check (CV-2) O-Ring, Elbow Fitting, Hose Connector, Straight Thread Connector, Straight Thread Cap, Tube Fitting Plug, Hex

USED ON R R R R R

6-11

Hydraulic Components

Orderpicker - Model 7BPUE15

Lift/Lower Manifold

6-12

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Hydraulic Components Lift Pump Assembly

Lift Pump Assembly

6

Figure 6-4: Lift Pump Assembly

1

1

1

1

1

S500-459-300-A

List 6-4: Lift Pump Assembly FIGURE 6-4 ITEM NO.

QTY

PART NUMBER

1 00590-47710-71 Pump, Lift (includes:) 1 00590-03058-71 Kit, Service 1 00590-47712-71 Pump, Lift (includes:) 1 1 00590-47713-71 Kit, Service 1 00590-47709-71 Pump, Lift (includes:) 1 1 00590-03058-71 Kit, Service A= Standard with Wire Guidance, Cold Storage, or Both B= High Performance with Wire Guidance, Cold Storage, or Both C= High Performance, EE, with or without Wire Guidance R= Recommended Spare 1

00715-00115-14, 01 Apr 2014

DESCRIPTION

USED ON A A,R B B,R C C,R

6-13

Hydraulic Components

Orderpicker - Model 7BPUE15

Lift Ram Assembly, 1.75 in., Two Stage

Lift Ram Assembly, 1.75 in., Two Stage

6

Figure 6-5: Lift Ram Assembly, 1.75 in., Two Stage

6

8

13

11

2

10

15

14

12

See Detail A

5

DO NOT REMOVE THIS SCREW SEE SERVICE MANUAL

1

4

3

9

7

DO NOT REMOVE THIS SCREW SEE SERVICE MANUAL

DO NOT REMOVE THIS SCREW SEE SERVICE MANUAL

DETAIL A 16 114-018-081, 0412_828

6-14

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Hydraulic Components Lift Ram Assembly, 1.75 in., Two Stage List 6-5: Lift Ram Assembly, 1.75 in., Two Stage

FIGURE 6-5 ITEM NO.

QTY

PART NUMBER

Ref. 1 00590-02733-71 1 00590-03314-71 1 00590-02734-71 1 00590-03315-71 1 00590-50870-71 1 00590-50871-71 1 00590-02735-71 1 00590-03316-71 1 00590-02736-71 1 00590-03317-71 1 00590-02737-71 1 00590-03318-71 1 00590-03313-71 1 00590-03320-71 1 1 00590-02802-71 2 1 00590-02878-71 3 1 00590-02941-71 4 1 00590-03059-71 5 1 00590-48295-71 6 1 00590-03142-71 7 1 00590-48296-71 8 1 00590-03141-71 9 2 00590-03493-71 10 1 00590-03583-71 11 1 00590-03587-71 12 1 00590-03596-71 13 1 00590-03598-71 14 1 00590-03600-71 1 00590-03601-71 1 00590-50872-71 1 00590-03602-71 1 00590-03603-71 1 00590-03604-71 1 00590-49579-71 15 1 00590-03609-71 16 1 00590-45921-71 17 1 00590-42999-71 A= Not Available for Service B= 88 in. OACH C= 95 in. OACH D= 107 in. OACH E= 118 in. OACH F= 127 in. OACH G= 147 in. OACH H= 102 in. OACH R= Recommended Spare

00715-00115-14, 01 Apr 2014

DESCRIPTION

USED ON

Ram Housing Ram Assembly, Lift, 1.75 in., Two Stage, Right-Hand Ram Assembly, Lift, 1.75 in., Two Stage, Left-Hand Ram Assembly, Lift, 1.75 in., Two Stage, Right-Hand Ram Assembly, Lift, 1.75 in., Two Stage, Left-Hand Ram Assembly, Lift, 1.75 in., Two Stage, Right-Hand Ram Assembly, Lift, 1.75 in., Two Stage, Left-Hand Ram Assembly, Lift, 1.75 in., Two Stage, Right-Hand Ram Assembly, Lift, 1.75 in., Two Stage, Left-Hand Ram Assembly, Lift, 1.75 in., Two Stage, Right-Hand Ram Assembly, Lift, 1.75 in., Two Stage, Left-Hand Ram Assembly, Lift, 1.75 in., Two Stage, Right-Hand Ram Assembly, Lift, 1.75 in., Two Stage, Left-Hand Ram Assembly, Lift, 1.75 in., Two Stage, Right-Hand Ram Assembly, Lift, 1.75 in., Two Stage, Left-Hand Seal Seal, Oil Seal, Oil Plug, Packing Backup Ring, Backup Plug, Cylinder, Machined Screw, Thread-Forming Ring, Snap Ring, Snap Spring Piston, Lowering Cushion Adapter Ring, Retainer Rod, Piston, Right-Hand and Left-Hand Rod, Piston, Right-Hand and Left-Hand Rod, Piston, Right-Hand and Left-Hand Rod, Piston, Right-Hand and Left-Hand Rod, Piston, Right-Hand and Left-Hand Rod, Piston, Right-Hand and Left-Hand Rod, Piston, Right-Hand and Left-Hand Plug, Piston, Machined Decal Kit, Seal (includes: items 1, 3, 4, 9, and 12) (Not Shown)

A B B C C H H D D E E F F G G R R R R

R

B C H D E F G

R

6-15

Hydraulic Components

Orderpicker - Model 7BPUE15

Lift Ram Assembly, Main Lift, 1.75 in., Three Stage

Lift Ram Assembly, Main Lift, 1.75 in., Three Stage

6

Figure 6-6: Lift Ram Assembly, Main Lift, 1.75 in., Three Stage

27 26 7

9

16

12

28

29

21

11

18

17

15

1

5

3

10

14 6

See Detail A

DO NOT REMOVE THIS SCREW SEE SERVICE MANUAL

8

DO NOT REMOVE THIS SCREW SEE SERVICE MANUAL

4

20

DO NOT REMOVE THIS SCREW SEE SERVICE MANUAL

DETAIL A 22

114-019-765_H

6-16

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Hydraulic Components Lift Ram Assembly, Main Lift, 1.75 in., Three Stage

List 6-6: Lift Ram Assembly, Main Lift, 1.75 in., Three Stage FIGURE 6-6 ITEM NO.

QTY

PART NUMBER

1 00590-50863-71 1 00590-50864-71 1 00590-50861-71 1 00590-50862-71 1 00590-49912-71 1 00590-49913-71 1 00590-47004-71 1 00590-47005-71 1 00590-47568-71 1 00590-47569-71 1 1 00590-02802-71 3 1 00590-02941-71 4 1 Ref. 5 1 00590-03059-71 6 1 00590-48295-71 7 1 00590-03142-71 8 1 00590-48296-71 9 1 00590-03141-71 10 2 00590-03493-71 11 1 00590-46062-71 12 1 00590-45759-71 14 1 Ref. 15 1 00590-03596-71 16 1 00590-45760-71 17 1 00590-50873-71 1 00590-48737-71 1 00590-03600-71 1 00590-03601-71 1 00590-03602-71 18 1 00590-47642-71 1 00590-47643-71 20 1 00590-03251-71 21 1 00590-45945-71 22 1 00590-45921-71 23 1 00590-42999-71 26 1 00590-47719-71 27 1 00590-47720-71 28 1 00590-47717-71 29 1 00590-47718-71 A= Not Available for Service B= 88 in. OACH/183 in. Elevated C= 95 in. OACH/204 in. Elevated D= 107 in. OACH/240 in. Elevated E= 88 in. OACH/189 in. Elevated F= 95 in. OACH/210 in. Elevated R= Recommended Spare

00715-00115-14, 01 Apr 2014

DESCRIPTION

USED ON

Ram Assembly, Lift, 1.75 in., Three Stage, Right-Hand Ram Assembly, Lift, 1.75 in., Three Stage, Left-Hand Ram Assembly, Lift, 1.75 in., Three Stage, Right-Hand Ram Assembly, Lift, 1.75 in., Three Stage, Left-Hand Ram Assembly, Lift, 1.75 in., Three Stage, Right-Hand Ram Assembly, Lift, 1.75 in., Three Stage, Left-Hand Ram Assembly, Lift, 1.75 in., Three Stage, Right-Hand Ram Assembly, Lift, 1.75 in., Three Stage, Left-Hand Ram Assembly, Lift, 1.75 in., Three Stage, Right-Hand Ram Assembly, Lift, 1.75 in., Three Stage, Left-Hand Seal Seal, Oil Housing, Cylinder Plug, Packing Backup Ring, Backup Plug, Cylinder, Machined Screw Ring, Snap Ring, Snap Spring Piston Manifold, Cylinder Adapter Ring, Retainer Rod, Piston, Right Hand and Left-Hand Rod, Piston, Right Hand and Left-Hand Rod, Piston, Right-Hand and Left-Hand Rod, Piston, Right-Hand and Left-Hand Rod, Piston, Right-Hand and Left-Hand Plug, Piston (11 in. Overall) Plug, Piston (14 in. Overall) Bracket, Cylinder Valve, Check Decal Kit, Seal (includes: items 1, 3, 5, 10, and 15) (Not Shown) O-Ring O-Ring Ring, Wear Ring, Piston

E E F F B B C C D D R R A R

R

E F B C D

R R R R R R

6-17

Hydraulic Components

Orderpicker - Model 7BPUE15

Lift Ram Assembly, Free Lift, 2.50 in., Three Stage

Lift Ram Assembly, Free Lift, 2.50 in., Three Stage

6

Figure 6-7: Lift Ram Assembly, Free Lift, 2.50 in., Three Stage

13

3

11

34

12

16

4

25

35

36

29

32

42

8

26

33

24 36 35 41 40 1 10

2

9

31

28

17

5

6

7

27

14

30

15

39

1046172_B

6-18

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Hydraulic Components Lift Ram Assembly, Free Lift, 2.50 in., Three Stage

List 6-7: Lift Ram Assembly, Free Lift, 2.50 in., Three Stage FIGURE 6-7 ITEM NO.

QTY

PART NUMBER

1 00590-49914-71 1 00590-49224-71 1 00590-47567-71 1 1 00590-45945-71 2 1 00590-42286-71 3 1 00590-44948-71 4 1 00590-47716-71 5 1 00590-45955-71 6 1 00590-45956-71 7 1 00590-45957-71 8 1 00590-45959-71 9 1 00590-45960-71 10 1 00590-45961-71 11 2 00590-48295-71 12 1 00590-47721-71 13 1 00590-47722-71 14 1 00590-47742-71 15 1 00590-02879-71 16 1 00590-46060-71 17 1 00590-46061-71 24 2 00590-48296-71 25 1 00590-45754-71 26 1 00590-45755-71 27 1 00590-45756-71 28 1 00590-45757-71 29 1 00590-49915-71 1 00590-48736-71 1 00590-48746-71 30 1 00590-45762-71 31 1 00590-45769-71 32 1 Ref. 33 1 00590-45829-71 34 1 00590-50579-71 35 3 00590-48297-71 36 3 00590-48298-71 39 1 00590-47693-71 40 1 00590-45763-71 41 1 Ref. 42 1 Ref. A= Not Available for Service B= 88 in. OACH C= 95 in. OACH D= 107 in. OACH R= Recommended Spare

00715-00115-14, 01 Apr 2014

DESCRIPTION Ram Assembly, Free Lift, 2.50 in., Three Stage Ram Assembly, Free Lift, 2.50 in., Three Stage Ram Assembly, Free Lift, 2.50 in., Three Stage Valve, Check O-Ring Seal Seal, Pressure Ring Ring, Piston O-Ring O-Ring Ring, Wear O-Ring O-Ring Ring, Backup Seal, Square Seal, Wiper Ring, Retaining, External Ring, Snap Spring, Compression Spring, Compression Screw Ring Piston Ring, Retainer Plug, Check Rod, Piston Rod, Piston Rod, Piston Bearing Plug Housing, Cylinder Spring, Compression Plug, Machined Ring, Backup Screw Plug, Cylinder, Machined Stud, Pivot Stud Pin

USED ON B C D R R R R R R R R R R R R R

R R

B C D

A R R

6-19

Hydraulic Components

Orderpicker - Model 7BPUE15

Lift Ram Assembly, Free Lift, 2.50 in., Three Stage

6-20

00715-00115-14, 01 Apr 2014

SECTION 7 Mast Elevating Section, Two Stage................................................................................................................................. 7-2 Elevating Section, Three Stage............................................................................................................................... 7-7 Mast to Tractor Assembly, Two Stage ................................................................................................................... 7-13 Mast to Tractor Assembly, Three Stage ................................................................................................................. 7-16 Pulley Assembly, Three Stage .............................................................................................................................. 7-21 Pulley Assembly, Three Stage .............................................................................................................................. 7-22 Pulley Assembly, Two and Three Stage ................................................................................................................. 7-24 Pulley Assembly, Free Lift, Three Stage.................................................................................................................. 7-26 Fork Assembly ................................................................................................................................................... 7-28 Mechanism Stop Installation, Three Stage Only...................................................................................................... 7-31 Lower Limit Switch Installation, 8 to 28 in. (Optional) ............................................................................................. 7-32 Guide Roller Installation, 40 in. Baseleg OAW for 45.25 to 47.50 ......................................................................... 7-34 Switched Guide Roller Assembly .......................................................................................................................... 7-36

00715-00115-14, 01 Apr 2014

7-1

Mast

Orderpicker - Model 7BPUE15

Elevating Section, Two Stage

Elevating Section, Two Stage

7

Figure 7-1a: Elevating Section, Two Stage 4

14

11

6

7

5

12

25

3

2 13 18

8 9 15

21

22

16

MAIN FRAME 114-021-614-G2A SHT 1 OF 3

7-2

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Mast Elevating Section, Two Stage

Elevating Section, Two Stage

7

Figure 7-1b: Elevating Section, Two Stage

32

10

30

28

19 18 9 8

27 17

34 35

20

6

23

7 5 OUTER FRAME O114-021-614-G1 SHT 2 OF 3

00715-00115-14, 01 Apr 2014

7-3

Mast

Orderpicker - Model 7BPUE15

Elevating Section, Two Stage

Elevating Section, Two Stage

7

Figure 7-1c: Elevating Section, Two Stage

37

36

28 26 29 2

3

PLATFORM ASSEMBLY O114-021-614-G3A SHT 3 OF 3

7-4

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Mast Elevating Section, Two Stage

List 7-1: Elevating Section, Two Stage (Sheet 1 of 2) FIGURE 7-1 ITEM NO. 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

QTY

PART NUMBER

6 00590-02881-71 2 00590-02944-71 2 00590-03350-71 8 00590-03062-71 20 00590-03112-71 40 00590-03145-71 4 00590-03190-71 4 00590-02948-71 2 00590-41816-71 4 00590-03355-71 2 00590-03354-71 2 00590-03175-71 2 00590-41865-71 2 00590-05197-71 2 00590-46386-71 1 00590-46028-71 2 00590-02893-71 2 00590-02748-71 1 00590-02818-71 2 00590-02893-71 2 00590-49910-71 1 00590-49911-71 2 00590-02893-71 2 00590-47133-71 1 00590-47134-71 2 00590-02893-71 17 2 00590-03433-71 18 2 00590-03425-71 19 1 Ref. 20 2 00590-03489-71 21 4 00590-03256-71 4 00590-00423-71 22 2 00590-00360-71 23 2 00590-03437-71 25 1 Ref. 26 4 00590-03464-71 27 2 00590-00396-71 28 AR 00590-46029-71 29 2 00590-03349-71 30 2 00590-02884-71 32 2 00590-03167-71 34 1 Ref. A= Contact Technical Support AR= As Required R= Recommended Spare

00715-00115-14, 01 Apr 2014

DESCRIPTION Nut Pin, Cotter Anchor, Chain Bearing, Roller, Mast Spacer, Roller Spacer, Roller Sleeve, Mounting, Cylinder Washer, Flat Washer Stud Alteration, Bearing Stop Weldment (88 and 95 in. OACH) Screw Screw Ring, Snap Wheel Assembly, Load (includes:) Wheel, Load, Tan, Poly Bearing Wheel Assembly, Load (includes:) Wheel, Load, Black, Poly Bearing Wheel Assembly, Load (includes:) Wheel, Load, Brown, Poly Bearing Wheel Assembly, Load (includes:) Wheel, Load, Poly, Electric Conductive Bearing Screw Screw Mast Weldment, Outer Telescopic Adapter, O-Ring Axle Assembly (includes:) Fitting, Grease Ring, Snap Valve, Flow Control Mast Weldment, Main Frame Link, Connecting Washer, Flat Chain, Leaf Anchor, Chain Pulley Screw Ram Assembly, Main, Left-Hand (See Figure 6-5.)

USED ON

R R R

R R R R R R R R

A

R A

A

7-5

Mast

Orderpicker - Model 7BPUE15

Elevating Section, Two Stage List 7-1: Elevating Section, Two Stage (Sheet 2 of 2) FIGURE 7-1 QTY PART NUMBER ITEM NO. 35 1 Ref. 36 2 00590-40361-71 37 10 00590-03085-71 A= Contact Technical Support AR= As Required R= Recommended Spare

7-6

DESCRIPTION

USED ON

Ram Assembly, Main, Right-Hand (See Figure 6-5.)

Plate, Cover Screw

A

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Mast Elevating Section, Three Stage

Elevating Section, Three Stage

7

Figure 7-2a: Elevating Section, Three Stage 14

6

29

47

23

22

37

48

17 33

41 7

31

65

67

58

26

56

9

63

60

MAIN FRAME

66 O1001667-C1 BADGER SHT 1 OF 4

00715-00115-14, 01 Apr 2014

7-7

Mast

Orderpicker - Model 7BPUE15

Elevating Section, Three Stage

Elevating Section, Three Stage

7

Figure 7-2b: Elevating Section, Three Stage 32

45

38

20

65

59

61

30

62 18

5 15 47 23 22 37

64

16

39

27

35

51

5

15

10 12

55 OUTER FRAME O1001667-C2 BADGER SHT 2 OF 4

7-8

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Mast Elevating Section, Three Stage

Elevating Section, Three Stage

7

Figure 7-2c: Elevating Section, Three Stage 6

52

8

50

34

30

59

65 67

21

58

42

57

4

15 36

43 57

17

25 20

40

19 14

11

17 24

5 15 59

65

INNER FRAME

10 O1001667-C3 BADGER SHT 3 OF 4

00715-00115-14, 01 Apr 2014

7-9

Mast

Orderpicker - Model 7BPUE15

Elevating Section, Three Stage

Elevating Section, Three Stage

7

Figure 7-2d: Elevating Section, Three Stage 28

49

13

20 46 6

47

PLATFORM ASSEMBLY

17

O1001667-C4A SHT 4 OF 4

7-10

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Mast Elevating Section, Three Stage

List 7-2: Elevating Section, Three Stage (Sheet 1 of 2) FIGURE 7-2 ITEM NO. 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

QTY

PART NUMBER

2 00590-50027-71 5 00590-03190-71 6 00590-46049-71 1 Ref. 1 00590-03003-71 2 00590-00360-71 3 00590-05197-71 1 00590-02875-71 2 00590-03489-71 1 00590-45743-71 2 00590-03350-71 9 00590-02948-71 2 00590-00396-71 14 00590-02881-71 2 00590-03468-71 8 00590-03464-71 AR 00590-46029-71 1 00590-42229-71 40 00590-03145-71 20 00590-03112-71 1 00590-03438-71 2 00590-02940-71 2 00590-03256-71 2 00590-00423-71 27 2 00590-03433-71 28 10 00590-03421-71 29 2 00590-41865-71 30 4 00590-03426-71 31 2 00590-03425-71 32 2 00590-03167-71 33 2 00590-03175-71 34 1 00590-03424-71 35 1 Ref. 36 2 00590-03127-71 37 12 00590-03062-71 38 2 00590-02884-71 39 1 Ref. 40 1 00590-45764-71 41 1 Ref. 42 1 Ref. 43 1 Ref. A= Contact Technical Support B= 88 and 95 in. OACH C= 107 in. OACH AR= As Required R= Recommended Spare

00715-00115-14, 01 Apr 2014

DESCRIPTION Spring, Compression Sleeve, Mounting, Cylinder Pin, Cotter Mast Weldment, Main Frame Ring, Snap Ring, Snap Ring, Snap Connector, Straight Thread Adapter, O-Ring Pulley Assembly (See Figure 7-9.)

Anchor, Chain Washer, Flat Washer, Flat Nut Screw Link, Connecting Chain, Leaf Bracket Spacer, Roller Spacer, Roller Valve, Flow Control Washer, Flat Axle Assembly (includes:) Fitting, Grease Screw Screw Screw Screw Screw Screw Screw Screw Mast Weldment, Outer Telescopic Screw Bearing, Roller, Mast Pulley Ram Assembly, Lift, 1.75 in. (See Figure 6-6.)

Clamp, Cylinder Guide Mast Weldment, Main Frame Ram Assembly, Free Lift, 2.50 in. (See Figure 6-7.)

Mast Weldment, Inner Telescopic

USED ON R

A

R R

A

A A A A

7-11

Mast

Orderpicker - Model 7BPUE15

Elevating Section, Three Stage List 7-2: Elevating Section, Three Stage (Sheet 2 of 2) FIGURE 7-2 ITEM NO. 45 46 47 48

QTY

PART NUMBER

2 00590-41816-71 4 00590-03349-71 4 00590-03355-71 2 00590-03354-71 2 00590-45750-71 49 2 00590-40361-71 50 2 00590-45765-71 2 00590-49909-71 51 1 Ref. 52 2 00590-45748-71 55 2 00590-03437-71 56 2 00590-46386-71 1 00590-46028-71 2 00590-02893-71 2 00590-02748-71 1 00590-02818-71 2 00590-02893-71 2 00590-49910-71 1 00590-49911-71 2 00590-02893-71 2 00590-47133-71 1 00590-47134-71 2 00590-02893-71 57 12 in.

00590-45915-71 58 6 00590-45744-71 59 6 00590-45896-71 60 6 00590-51608-71 4 00590-51608-71 61 2 00590-45897-71 62 2 00590-45828-71 63 2 00590-45898-71 64 2 00590-02960-71 65 24 00590-03421-71 66 2 00590-45767-71 67 6 00590-45894-71 A= Contact Technical Support B= 88 and 95 in. OACH C= 107 in. OACH AR= As Required R= Recommended Spare

7-12

DESCRIPTION

USED ON

Washer Anchor, Chain Stud Alteration, Bearing Stop Weldment (88 and 95 in. OACH) Stop Weldment (107 in. OACH) Plate, Cover Bumper Assembly Bumper Assembly Ram Assembly, Lift, 1.75 in. (See Figure 6-6.)

Anchor, Chain Valve, Flow Control Wheel Assembly, Load (includes:) Wheel, Load, Tan, Poly Bearing Wheel Assembly, Load (includes:) Wheel, Load, Black, Poly Bearing Wheel Assembly, Load (includes:) Wheel, Load, Brown, Poly Bearing Wheel Assembly, Load (includes:) Wheel, Load, Poly, Electric Conductive Bearing Pad Spring Assembly, Poly Slide Screw, Thread-Forming Screw, Thread-Forming Bracket, Heavy Duty Bracket, Standard Bracket Screw, Thread-Forming Screw Spacer Spring

C B A R R R R R R R R R R C B C B B C R

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Mast Mast to Tractor Assembly, Two Stage

Mast to Tractor Assembly, Two Stage

7

Figure 7-3a: Mast to Tractor Assembly, Two Stage

B 2

6

3

7

1 K C

K

B 21

C A VIEW B-B A

24

21

2 VIEW C-C

12

19 23 VIEW A-A 1105110-B1 SHT 1 OF 2

00715-00115-14, 01 Apr 2014

7-13

Mast

Orderpicker - Model 7BPUE15

Mast to Tractor Assembly, Two Stage

Mast to Tractor Assembly, Two Stage

7

Figure 7-3b: Mast to Tractor Assembly, Two Stage 18

10

9

2

2

2

5

2 25 26

VIEW K-K

7-14

1105110-B2 SHT 2 OF 2

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Mast Mast to Tractor Assembly, Two Stage List 7-3: Mast to Tractor Assembly, Two Stage

FIGURE 7-3 ITEM NO. 1 2 3 5 6 7 9 10 12 18 19

QTY

PART NUMBER

1 00590-03167-71 AR 00590-00556-71 2 00590-03252-71 12 in.

00590-39850-71 2 00590-02882-71 2 00590-46036-71 4 00590-03113-71 1 00590-00473-71 1 00590-42211-71 2 00590-02744-71 1 00590-50006-71 1 00590-50007-71 1 00590-50008-71 1 00590-50009-71 1 00590-50010-71 1 00590-50013-71 21 12 00590-46034-71 23 1 00590-50015-71 1 00590-50016-71 1 00590-50017-71 1 00590-50018-71 1 00590-50019-71 1 00590-50022-71 24 2 00590-03297-71 25 2 00590-50578-71 26 2 00590-03001-71 A= 88 in. OACH B= 95 in. OACH C= 107 in. OACH D= 118 in. OACH E= 127 in. OACH F= 147 in. OACH AR= As Required R= Recommended Spare

00715-00115-14, 01 Apr 2014

DESCRIPTION Screw Strap Clamp, Harness Guard, Hose Spring, Tension Screw Screw Washer, Flat Bracket, Cable Pulley Assembly (See Figure 7-7.)

Cable Assembly Cable Assembly Cable Assembly Cable Assembly Cable Assembly Cable Assembly Screw Cable Assembly Cable Assembly Cable Assembly Cable Assembly Cable Assembly Cable Assembly Guard Bracket Screw

USED ON

A B C D E F A B C D E F

7-15

Mast

Orderpicker - Model 7BPUE15

Mast to Tractor Assembly, Three Stage

Mast to Tractor Assembly, Three Stage

7

Figure 7-4a: Mast to Tractor Assembly, Three Stage

B See Detail H

See Detail H

2

6

28

7

K K

30

B A

28 7

A VIEW B-B 24

25

9

1

26

25

DETAIL H 16

2

3

17

16

13

23

VIEW G-G 31

23

9

29

VIEW A-A 1111334-D1 SHT 1 OF 3

7-16

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Mast Mast to Tractor Assembly, Three Stage

Mast to Tractor Assembly, Three Stage

7

Figure 7-4b: Mast to Tractor Assembly, Three Stage 36 37

10

18

38

12

10

VIEW C-C 36

3

17

39

40

2 6

2 2

41

36

VIEW D-D 1111334-D2 SHT 2 OF 3

00715-00115-14, 01 Apr 2014

7-17

Mast

Orderpicker - Model 7BPUE15

Mast to Tractor Assembly, Three Stage

Mast to Tractor Assembly, Three Stage

7

Figure 7-4c: Mast to Tractor Assembly, Three Stage

5

2

20

33

16 VIEW K-K

VIEW M-M

1111334-D3 SHT 3 OF 3

7-18

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Mast Mast to Tractor Assembly, Three Stage List 7-4: Mast to Tractor Assembly, Three Stage

FIGURE 7-4 ITEM NO. 1 2 3

QTY

PART NUMBER

1 00590-42213-71 19 00590-00556-71 1 00590-50011-71 1 00590-50012-71 1 00590-50013-71 1 00590-50014-71 5 12 in.

00590-39850-71 6 4 00590-02882-71 7 3 00590-46036-71 9 4 00590-02960-71 10 6 00590-00473-71 12 1 00590-39848-71 13 2 00590-03297-71 16 1 00590-45902-71 1 00590-45903-71 1 00590-45904-71 17 1 00590-50020-71 1 00590-50021-71 1 00590-50022-71 1 00590-50023-71 18 2 00590-02744-71 20 2 00590-03001-71 23 1 00590-03346-71 24 1 00590-50580-71 25 12 00590-46034-71 26 5 00590-44743-71 28 5 00590-03252-71 29 1 00590-02743-71 30 1 00590-03167-71 31 2 00590-03022-71 33 2 00590-50578-71 36 16 00590-45895-71 37 4 00590-03113-71 38 2 00590-45930-71 39 1 00590-03458-71 40 1 00590-02706-71 41 1 00590-51606-71 A= 88 in. OACH/183 in. Elevated B= 88 in. OACH/189 in. Elevated C= 95 in. OACH/205 in. Elevated D= 95 in. OACH/210 in. Elevated E= 107 in. OACH/240 in. Elevated

00715-00115-14, 01 Apr 2014

DESCRIPTION Clamp Kit, Hose Tie, Cable Cable Assembly Cable Assembly Cable Assembly Cable Assembly Guard, Hose Spring, Tension Screw Screw Washer, Flat Pulley Assembly (See Figure 7-5.)

Guard Hose Assembly Hose Assembly Hose Assembly Cable Assembly Cable Assembly Cable Assembly Cable Assembly Pulley Assembly (See Figure 7-7.)

Screw Clamp, Hose Bracket Screw Screw Clamp, Cable Pulley Assembly (See Figure 7-6.)

Screw Screw Bracket Shim, Spacer Screw Screw Strap Screw Clamp

USED ON

A B,C D E

A,B C,D E A B,C D E

7-19

Mast

Orderpicker - Model 7BPUE15

Mast to Tractor Assembly, Three Stage

7-20

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Mast Pulley Assembly, Three Stage

Pulley Assembly, Three Stage

7

Figure 7-5: Pulley Assembly, Three Stage 4

3

2

1

6

5

O114-018-839R

List 7-5: Pulley Assembly, Three Stage FIGURE 7-5 ITEM NO.

QTY

PART NUMBER

DESCRIPTION

00590-39848-71 Pulley Assembly, Single, Standard 00590-03347-71 Pulley Assembly, Double, Optional 1 1 00590-41847-71 Bracket 2 1 00590-02885-71 Pulley 3 1 00590-02948-71 Washer, Flat 4 1 00590-03006-71 Screw 5 1 00590-03064-71 Spacer 6 2 00590-00359-71 Washer, Flat A= Double the Quantity for Two Pulley Assembly

00715-00115-14, 01 Apr 2014

USED ON

A A A A A

7-21

Mast

Orderpicker - Model 7BPUE15

Pulley Assembly, Three Stage

Pulley Assembly, Three Stage

7

Figure 7-6: Pulley Assembly, Three Stage

5

1

3

2

4

O114-018-617-C

7-22

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Mast Pulley Assembly, Three Stage List 7-6: Pulley Assembly, Three Stage

FIGURE 7-6 ITEM NO.

QTY

PART NUMBER

1 2 3 4 5

1 2 4 1 1

00590-02743-71 00590-02812-71 00590-02887-71 00590-02973-71 00590-03008-71 00590-03435-71

00715-00115-14, 01 Apr 2014

DESCRIPTION

USED ON

Pulley Assembly, Double Bracket Pulley, Cable Washer Screw Nut

7-23

Mast

Orderpicker - Model 7BPUE15

Pulley Assembly, Two and Three Stage

Pulley Assembly, Two and Three Stage

7

Figure 7-7: Pulley Assembly, Two and Three Stage

2

1

4

3

6

5

O114-018-058R

7-24

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Mast Pulley Assembly, Two and Three Stage List 7-7: Pulley Assembly, Two and Three Stage

FIGURE 7-7 ITEM NO.

QTY

PART NUMBER

1 2 3 4 5 6

1 1 1 1 2 1

00590-02744-71 00590-03599-71 00590-02888-71 00590-02951-71 00590-03007-71 00590-03066-71 00590-02810-71

00715-00115-14, 01 Apr 2014

DESCRIPTION

USED ON

Pulley Assembly Washer, Flat Guard, Keeper Screw Pulley, Cable Pin, Dowel Nut

7-25

Mast

Orderpicker - Model 7BPUE15

Pulley Assembly, Free Lift, Three Stage

Pulley Assembly, Free Lift, Three Stage

7

Figure 7-8: Pulley Assembly, Free Lift, Three Stage

4

15

6

10

2

1

10

6

10

10

14

12

2

13

3

7

9 114-018-064_C

7-26

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Mast Pulley Assembly, Free Lift, Three Stage List 7-8: Pulley Assembly, Free Lift, Three Stage

FIGURE 7-8 ITEM NO.

QTY

1 1 2 2 3 1 4 1 6 2 7 AR 9 1 10 4 12 1 13 1 14 1 15 1 AR= As Required

PART NUMBER 00590-45743-71 00590-47130-71 00590-02884-71 00590-02947-71 00590-47704-71 00590-03115-71 00590-03159-71 00590-03311-71 00590-03351-71 00590-03483-71 00590-03167-71 00590-03312-71 00590-42081-71

00715-00115-14, 01 Apr 2014

DESCRIPTION

USED ON

Pulley Assembly Cap, End Cylinder Pulley Shim, Spacer Nut Pulley, Sheave Shim Rod, Extension Shim, Spacer Washer, Flat Screw Pulley, Shaft Washer

7-27

Mast

Orderpicker - Model 7BPUE15

Fork Assembly

Fork Assembly

7

Figure 7-9: Fork Assembly

7

3

5

4

2

1

114_008_585_LA

7-28

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Mast Fork Assembly List 7-9: Fork Assembly (Sheet 1 of 2)

FIGURE 7-9 ITEM NO. 1

QTY

PART NUMBER

DESCRIPTION

2 00590-02946-71 Pin, Fork 2 00590-02883-71 Screw, Set (Not Shown) 2 2 00590-02803-71 Fork 2 00590-02804-71 Fork 2 00590-40431-71 Fork 2 00590-02805-71 Fork 2 00590-02806-71 Fork 2 00590-02807-71 Fork 2 00590-02808-71 Fork 2 00590-45734-71 Fork 2 00590-45735-71 Fork 2 00590-42189-71 Fork 2 00590-45736-71 Fork 2 00590-45663-71 Fork 2 00590-50581-71 Fork 2 00590-45737-71 Fork 2 00590-45738-71 Fork 2 00590-45729-71 Fork 2 00590-45730-71 Fork 2 00590-45731-71 Fork 2 00590-45732-71 Fork 2 00590-50582-71 Fork 2 00590-45733-71 Fork 3 2 00590-03114-71 Spacer 4 2 00590-03203-71 Washer, Lock A= 30 in. Length (1.5 x 4 in. Standard) B= 36 in. Length (1.5 x 4 in. Standard) C= 42 in. Length (1.5 x 4 in. Standard) D= 48 in. Length (1.5 x 4 in. Standard) E= 54 in. Length (1.5 x 4 in. Standard) F= 60 in. Length (1.5 x 4 in. Standard) G= 60 in. Length (2 x 4 in. Heat Treated) H= 66 in. Length (2 x 4 in. Heat Treated) K= 72 in. Length (2 x 4 in. Heat Treated) L= 78 in. Length (2 x 4 in. Heat Treated) M= 84 in. Length (2 x 4 in. Heat Treated) N= 90 in. Length (2 x 4 in. Heat Treated) P= 96 in. Length (2 x 4 in. Heat Treated) Q= 70 in. Length, Tubular S= 78 in. Length, Tubular T= 80 in. Length, Tubular U= 84 in. Length, Tubular V= 96 in. Length, Tubular W= 40 in. Length (1.5 x 4 in. Standard) X= 88 in. Length (2 x 4 in. Heat Treated) Y= 88 in. Length, Tubular R= Recommended Spare Note: Do Not Change Fork Length Without Prior Authorization

00715-00115-14, 01 Apr 2014

USED ON R A B W C D E F G H K L M X N P Q S T U Y V

7-29

Mast

Orderpicker - Model 7BPUE15

Fork Assembly List 7-9: Fork Assembly (Sheet 2 of 2) FIGURE 7-9 ITEM NO. 5 7

QTY

PART NUMBER

2 00590-03158-71 Screw 4 00590-02948-71 Washer, Flat 4 00590-00064-71 Washer, Flat A= 30 in. Length (1.5 x 4 in. Standard) B= 36 in. Length (1.5 x 4 in. Standard) C= 42 in. Length (1.5 x 4 in. Standard) D= 48 in. Length (1.5 x 4 in. Standard) E= 54 in. Length (1.5 x 4 in. Standard) F= 60 in. Length (1.5 x 4 in. Standard) G= 60 in. Length (2 x 4 in. Heat Treated) H= 66 in. Length (2 x 4 in. Heat Treated) K= 72 in. Length (2 x 4 in. Heat Treated) L= 78 in. Length (2 x 4 in. Heat Treated) M= 84 in. Length (2 x 4 in. Heat Treated) N= 90 in. Length (2 x 4 in. Heat Treated) P= 96 in. Length (2 x 4 in. Heat Treated) Q= 70 in. Length, Tubular S= 78 in. Length, Tubular T= 80 in. Length, Tubular U= 84 in. Length, Tubular V= 96 in. Length, Tubular W= 40 in. Length (1.5 x 4 in. Standard) X= 88 in. Length (2 x 4 in. Heat Treated) Y= 88 in. Length, Tubular R= Recommended Spare Note: Do Not Change Fork Length Without Prior Authorization

7-30

DESCRIPTION

USED ON W W

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Mast Mechanism Stop Installation, Three Stage Only

Mechanism Stop Installation, Three Stage Only

7

Figure 7-10: Mechanism Stop Installation, Three Stage Only

1

114-007-536

List 7-10: Mechanism Stop Installation, Three Stage Only FIGURE 7-10 ITEM NO. 1

QTY

PART NUMBER

1 1 1 1

00590-49857-71 00590-50874-71 00590-49858-71 00590-48768-71

00715-00115-14, 01 Apr 2014

DESCRIPTION

USED ON

Spacer, Center Cylinder (6 in. Lowered Height) Spacer, Center Cylinder (8.75 in. Lowered Height) Spacer, Center Cylinder (8 in. Lowered Height) Spacer, Center Cylinder (7.75 in. Lowered Height)

7-31

Mast

Orderpicker - Model 7BPUE15

Lower Limit Switch Installation, 8 to 28 in. (Optional)

Lower Limit Switch Installation, 8 to 28 in. (Optional)

7

Figure 7-11: Lower Limit Switch Installation, 8 to 28 in. (Optional)

B

B

A

A

C

C

SECTION B-B

9

1

5

4

3

SECTION A-A 2

6 VIEW C-C 1046494_B

7-32

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Mast Lower Limit Switch Installation, 8 to 28 in. (Optional)

List 7-11: Lower Limit Switch Installation, 8 to 28 in. (Optional) FIGURE 7-11 QTY PART NUMBER ITEM NO. 1 1 00590-02794-71 2 1 00590-02871-71 3 1 00590-02931-71 4 1 00590-02995-71 5 2 00590-03428-71 6 1 00590-49859-71 7 4 00590-00556-71 8 1 00590-45820-71 9 1 00590-49860-71 R= Recommended Spare

00715-00115-14, 01 Apr 2014

DESCRIPTION Block Block Lever Switch Screw Wire, Multi-Conductor Tie, Cable (Not Shown) Connector, Electrical (Not Shown) Bracket

USED ON

R

7-33

Mast

Orderpicker - Model 7BPUE15

Guide Roller Installation, 40 in. Baseleg OAW for 45.25 to 47.50

Guide Roller Installation, 40 in. Baseleg OAW for 45.25 to 47.50

7

Figure 7-12: Guide Roller Installation, 40 in. Baseleg OAW for 45.25 to 47.50

5

A

6 A 4

2

3

4

VIEW A-A 1 8 15 16

15

17

13

18

11 8

114-019-422-F

7-34

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Mast Guide Roller Installation, 40 in. Baseleg OAW for 45.25 to 47.50

List 7-12: Guide Roller Installation, 40 in. Baseleg OAW for 45.25 to 47.50 FIGURE 7-12 ITEM NO. 1 2 3 4 5 6 8

11

13 15 16 17

18 20 21

QTY

PART NUMBER

4 4 4 8 4 4 16 16 16 16 4 4 4 4 16 1 1 1 1 1 AR AR

00590-41844-71 00590-02834-71 00590-41845-71 00590-02969-71 00590-02706-71 00590-03076-71 00590-31677-71 00590-39687-71 00590-39688-71 00590-03585-71 00590-39690-71 00590-39691-71 00590-03590-71 00590-39710-71 00590-02813-71 00590-41846-71 00590-41833-71 00590-41834-71 00590-41831-71 00590-41835-71 00590-03376-71 00590-41838-71

DESCRIPTION Bracket Weldment Wheel Assembly (See Figure 7-13.)

Shaft Washer Screw Pin, Cotter Screw Screw Screw Screw Plate, 0.06 in. Thick Plate, 0.38 in. Thick Plate, 0.12 in. Thick Plate, 0.50 in. Thick Washer Roller Assembly with Switch (See Figure 7-13.)

Plate, Wheel, 0.23 in. Thick Plate, Wheel, 0.38 in. Thick Plate, Wheel, 0.12 in. Thick Plate, Wheel, 0.50 in. Thick Plate, Wheel, 0.06 in. Thick (Not Shown) Plate, Wheel, 0.059 in. Thick (Not Shown)

USED ON A A A A A

A A A A

B B B B C C

A= With Switched Roller Installation, Quantity Three ONLY Required B= Used with Switched Roller Installation ONLY C= With Switched Roller Installation, Quantity as Required to Shim Rollers to Proper Dimension AR= As Required

00715-00115-14, 01 Apr 2014

7-35

Mast

Orderpicker - Model 7BPUE15

Switched Guide Roller Assembly

Switched Guide Roller Assembly

7

Figure 7-13: Switched Guide Roller Assembly

21

14 15 16 17 18

4

2

1

3

7

8 9 11

10

12

5

6

20

114-019-712-C

7-36

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Mast Switched Guide Roller Assembly List 7-13: Switched Guide Roller Assembly

FIGURE 7-13 ITEM NO. 1 2 3 4 5

6 7 8 9 10 11 12 14 15 16 17 18 20 21

QTY

PART NUMBER

1 2 1 1 1 1 2 2 1 1 1 2 1 1 1 2 1 1 2 1 1

00590-41846-71 00590-39694-71 00590-39695-71 00590-41843-71 00590-39697-71 00590-02834-71 00590-02763-71 00590-02835-71 00590-02969-71 00590-02706-71 00590-41842-71 00590-03076-71 00590-39699-71 00590-39700-71 00590-03565-71 00590-02995-71 00590-02794-71 00590-02871-71 00590-02931-71 00590-44375-71 00590-39701-71 00590-39702-71

00715-00115-14, 01 Apr 2014

DESCRIPTION

USED ON

Roller Assembly with Switch Axle, Wheel Ring, Snap Pivot Weldment, Roller Plate Weldment Wheel Assembly (each assembly includes:) Wheel Bearing Washer Screw Shaft, Pivot Pin, Cotter Bearing, Flanged Pin, Dowel Spring Switch Housing, Inner Housing, Outer Lever Screw Cable Assembly Housing, Inner

7-37

Mast

Orderpicker - Model 7BPUE15

Switched Guide Roller Assembly

7-38

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Alphabetical Parts Index

APPENDIX A Description

Part No.

Alphabetical Parts Index Page

Adapter ...............................................00590-03596-71 ... 6-15 Adapter ...............................................00590-03596-71 ... 6-17 Adapter, O-Ring ...................................00590-03489-71 ... 7-11 Adapter, O-Ring ...................................00590-03489-71 ..... 7-5 Amplifier, Traction ................................00590-45843-71 ... 5-11 Anchor, Chain......................................00590-03349-71 ... 7-12 Anchor, Chain......................................00590-03349-71 ..... 7-5 Anchor, Chain......................................00590-03350-71 ... 7-11 Anchor, Chain......................................00590-03350-71 ..... 7-5 Anchor, Chain......................................00590-45748-71 ... 7-12 Anchor, Plastic Mounting .......................00590-03137-71 ... 5-77 Anchor, Plastic Mounting .......................00590-00557-71 ... 4-19 Anchor, Plastic Mounting .......................00590-03137-71 ... 5-41 Anchor, Plastic Mounting .......................00590-03137-71 ... 5-75 Anchor, Plastic Mounting .......................00590-46027-71 ... 5-71 Anchor, Plastic Mounting .......................00590-03137-71 ... 5-39 Angle, Support Rollers ...........................00590-03121-71 ... 2-45 Antenna Assembly, Fork End ..................00590-02772-71 ... 5-65 Antenna Assembly, Tractor End ..............00590-49894-71 ... 5-65 Arm, Spring .........................................00590-47187-71 ... 4-19 Armature ............................................00590-46022-71 ... 4-13 Armature and Fan Assembly ..................00590-39828-71 ... 5-45 Armature and Fan Assembly ..................00590-39838-71 ... 5-45 Armature and Fan Assembly ..................00590-45979-71 ... 5-45 Armature and Fan Assembly ..................00590-45986-71 ... 5-45 Axle Assembly......................................00590-03256-71 ... 7-11 Axle Assembly......................................00590-03256-71 ..... 7-5 Axle Weldment ....................................00590-39737-71 ... 2-47 Axle, Wheel.........................................00590-39694-71 ... 7-37 Ball .....................................................00590-01693-71 ..... 4-9 Ball, Check ..........................................00590-02943-71 ..... 6-9 Ballast, Light.........................................00590-03452-71 ... 5-55 Bar, Bus...............................................00590-45772-71 ... 5-11 Bar, Bus...............................................00590-45857-71 ... 5-11 Bar, Bus...............................................00590-47667-71 ... 5-11 Bar, Bus...............................................00590-47676-71 ... 5-11 Bar, Bus...............................................00590-47696-71 ... 5-11 Battery Cable, Bulk (50 ft.).....................00590-50571-71 ... 5-15 Battery Connector Assembly (Blue) ..........00590-50868-71 ... 5-15 Battery Connector Assembly (Gray).........00590-50867-71 ... 5-15 Battery Connector Assembly (Red)...........00590-50865-71 ... 5-15 Battery Connector Assembly (Yellow).......00590-50866-71 ... 5-15 Bearing Alteration, Sleeve......................00590-03259-71 ... 5-33 Bearing Alteration, Sleeve......................00590-03260-71 ... 5-33 Bearing Set ..........................................00590-41860-71 ..... 4-9 Bearing Set ..........................................00590-41861-71 ..... 4-9 Bearing Set ..........................................00590-41862-71 ..... 4-9 Bearing Set ..........................................00590-47105-71 ... 4-10 Bearing ...............................................00590-02835-71 ... 2-39 Bearing ...............................................00590-02835-71 ... 7-37 Bearing ...............................................00590-02893-71 ... 7-12 Bearing ...............................................00590-02893-71 ..... 7-5 Bearing ...............................................00590-03072-71 ... 2-31 Bearing ...............................................00590-04566-71 ... 5-46 Bearing ...............................................00590-39736-71 ... 2-47 Bearing ...............................................00590-39834-71 ... 5-46 Bearing ...............................................00590-45762-71 ... 6-19

00715-00115-14, 01 Apr 2014

Description

Part No.

Page

Bearing ............................................... 00590-45962-71... 5-46 Bearing ............................................... 00590-47729-71... 5-46 Bearing, Drive End ............................... 00590-04566-71... 5-45 Bearing, Drive End ............................... 00590-39827-71... 5-45 Bearing, Drive End ............................... 00590-39834-71... 5-45 Bearing, Flanged.................................. 00590-39699-71... 7-37 Bearing, Flanged.................................. 00590-45923-71... 4-19 Bearing, Roller, Mast ............................ 00590-03062-71..... 7-5 Bearing, Roller, Mast ............................ 00590-03062-71... 7-11 Bearing, Sleeve .................................... 00590-02701-71... 5-34 Bearing, Sleeve .................................... 00590-03420-71... 5-33 Bearing, Sleeve .................................... 00590-03623-71... 5-33 Belt, Body, Extra Large ..............................................................

(46 to 54 in. Waist).............................. 00590-51006-71..... 2-9 Belt, Body, Large (40 to 48 in. Waist)..... 00590-51005-71..... 2-9 Belt, Body, Medium ..................................................................

(34 to 42 in. Waist).............................. 00590-50989-71..... 2-9 Belt, Body, Small (30 to 38 in. Waist)..... 00590-51004-71..... 2-9 Bezel .................................................. 00590-45714-71..... 2-7 Bezel .................................................. 00590-45714-71... 5-29 Block .................................................. 00590-02794-71... 7-33 Block .................................................. 00590-02871-71... 7-33 Bolt..................................................... 00590-50564-71..... 3-5 Bolt..................................................... 00590-50565-71..... 3-5 Bolt, Brake Release ............................... 00590-02981-71..... 4-5 Bolt, Lug .............................................. 00590-03552-71..... 4-9 Bolt, Shoulder ...................................... 00590-47739-71..... 3-9 Bracket Weldment ................................ 00590-02762-71... 2-39 Bracket Weldment ................................ 00590-41844-71... 7-35 Bracket Weldment, Platform Extension,........................................

Left-Hand ............................................. 00590-47686-71... 2-35 Bracket Weldment, Platform Extension,........................................

Left-Hand ............................................. 00590-47687-71... 2-35 Bracket Weldment, Platform Extension,........................................

Left-Hand ............................................. 00590-47688-71... 2-35 Bracket Weldment, Platform Extension,........................................

Left-Hand ............................................. 00590-47689-71... 2-35 Bracket Weldment, Platform Extension, .......................................

Left-Hand ............................................. 00590-47690-71... 2-35 Bracket Weldment, Platform Extension, .......................................

Left-Hand ............................................. 00590-47691-71... 2-35 Bracket Weldment, Platform Extension,........................................

Left-Hand ............................................. 00590-47692-71... 2-35 Bracket Weldment, Platform Extension, .......................................

Left-Hand ............................................. 00590-50856-71... 2-35 Bracket Weldment, Platform Extension,........................................

Left-Hand ............................................. 00590-50857-71... 2-35 Bracket Weldment, Platform Extension,........................................

Right-Hand .......................................... 00590-47679-71... 2-35 Bracket Weldment, Platform Extension,........................................

Right-Hand .......................................... 00590-47680-71... 2-35 Bracket Weldment, Platform Extension,........................................

Right-Hand .......................................... 00590-47681-71... 2-35 Bracket Weldment, Platform Extension,........................................

Right-Hand .......................................... 00590-47682-71... 2-35 Bracket Weldment, Platform Extension,........................................

Right-Hand .......................................... 00590-47683-71... 2-35

A-1

Alphabetical Parts Index

Description

Orderpicker - Model 7BPUE15

Part No.

Page

Bracket Weldment, Platform Extension, ......................................

Right-Hand .......................................... 00590-47684-71 ...2-35 Bracket Weldment, Platform Extension, .......................................

Right-Hand .......................................... 00590-47685-71 ...2-35 Bracket Weldment, Platform Extension, .......................................

Right-Hand .......................................... 00590-50854-71 ...2-35 Bracket Weldment, Platform Extension, .......................................

Right-Hand .......................................... 00590-50855-71 ...2-35 Bracket ............................................... 00590-02812-71 ...7-23 Bracket ............................................... 00590-02867-71 ...5-59 Bracket ............................................... 00590-03284-71 ...5-25 Bracket ............................................... 00590-41847-71 ...7-21 Bracket ............................................... 00590-41906-71 ...5-71 Bracket ............................................... 00590-42229-71 ...7-11 Bracket ............................................... 00590-45837-71 ...2-17 Bracket ............................................... 00590-45840-71 ...5-33 Bracket ............................................... 00590-45898-71 ...7-12 Bracket ............................................... 00590-49860-71 ...7-33 Bracket ............................................... 00590-50578-71 ...5-19 Bracket ............................................... 00590-50578-71 ...7-15 Bracket ............................................... 00590-50578-71 ...7-19 Bracket ............................................... 00590-50580-71 ...7-19 Bracket ............................................... 00590-50852-71 ...2-25 Bracket, Cable .................................... 00590-45803-71 ...2-21 Bracket, Cable Retention ....................... 00590-45740-71 .....5-5 Bracket, Cable Retention ....................... 00590-45740-71 .....4-5 Bracket, Cable..................................... 00590-42211-71 ...7-15 Bracket, Cylinder ................................. 00590-03251-71 ...6-17 Bracket, Deadman................................ 00590-50860-71 ...4-19 Bracket, Fuse ....................................... 00590-45864-71 ...5-19 Bracket, Fuse ....................................... 00590-45864-71 ...5-71 Bracket, Guard .................................... 00590-50082-71 ...2-27 Bracket, Heavy Duty ............................. 00590-45897-71 ...7-12 Bracket, Light....................................... 00590-02868-71 ...5-79 Bracket, Light....................................... 00590-03136-71 ...5-59 Bracket, Light/Meter............................. 00590-46403-71 .....5-5 Bracket, Manifold................................. 00590-45861-71 .....6-7 Bracket, Mounting ................................ 00590-45715-71 .....3-9 Bracket, Pedal ..................................... 00590-45858-71 ...2-21 Bracket, Plate....................................... 00590-50858-71 ...2-25 Bracket, Potentiometer .......................... 00590-41920-71 ...5-33 Bracket, Potentiometer .......................... 00590-47123-71 ...5-33 Bracket, Reservoir ................................ 00590-41853-71 .....6-7 Bracket, Sensor Flag............................. 00590-46686-71 .....3-5 Bracket, Sensor .................................... 00590-46462-71 .....3-5 Bracket, Standard ................................ 00590-45828-71 ...7-12 Bracket, Switch .................................... 00590-46771-71 .....3-5 Brake Assembly ................................... 00590-46018-71 .....4-5 Brake Assembly ................................... 00590-46018-71 ...4-13 Brush and Spring Assembly ................... 00590-45774-71 .....3-7 Brush Box and Plate Assembly ............... 00590-04750-71 ...5-45 Brush Box and Plate Assembly ............... 00590-39831-71 ...5-45 Bulb, Light ........................................... 00590-03451-71 ...5-59 Bumper Assembly................................. 00590-45765-71 ...7-12 Bumper Assembly................................. 00590-49909-71 ...7-12 Bushing............................................... 00590-02924-71 ...5-15 Button, Horn ........................................ 00590-03405-71 ...5-33 Cable Assembly .................................. 00590-50015-71 ...7-15 Cable Assembly (B+ to TP1) .................. 00590-47634-71 ...5-12 Cable Assembly (MDA1 to TP1)............. 00590-45811-71 ...5-11 Cable Assembly (MDA2 to M-) ............. 00590-45812-71 ...5-11

A-2

Description

Part No.

Page

Cable Assembly (MDE1 to S2) ...............00590-45813-71 ... 5-11 Cable Assembly (MDE2 to S1) ...............00590-45814-71 ... 5-11 Cable Assembly (MHA1 (+) to TP2) ........00590-45817-71 ... 5-11 Cable Assembly (MHA1 (+) to TP2) ........00590-47637-71 ... 5-11 Cable Assembly (MHA4 (-) to TP4) ..........00590-45816-71 ... 5-11 Cable Assembly (MHA4 (-) to TP4) ..........00590-47635-71 ... 5-11 Cable Assembly (MPA1 to TP4) ..............00590-45810-71 ... 5-11 Cable Assembly (MPA2 to TP4) ..............00590-45809-71 ... 5-11 Cable Assembly ................................... ...................................

(S2, S6, S7, S23 to JC7) .......................00590-47654-71 ... 5-29 Cable Assembly ...................................00590-03588-71 ... 2-23 Cable Assembly ...................................00590-02911-71 ... 5-65 Cable Assembly ...................................00590-39701-71 ... 7-37 Cable Assembly ...................................00590-45746-71 ... 5-65 Cable Assembly ...................................00590-45796-71 ... 5-75 Cable Assembly ...................................00590-45887-71 ... 5-80 Cable Assembly ...................................00590-46961-71 ... 5-51 Cable Assembly ...................................00590-46962-71 ... 5-51 Cable Assembly ...................................00590-47674-71 ... 5-77 Cable Assembly ...................................00590-50006-71 ... 7-15 Cable Assembly ...................................00590-50007-71 ... 7-15 Cable Assembly ...................................00590-50008-71 ... 7-15 Cable Assembly ...................................00590-50009-71 ... 7-15 Cable Assembly ...................................00590-50010-71 ... 7-15 Cable Assembly ...................................00590-50011-71 ... 7-19 Cable Assembly ...................................00590-50012-71 ... 7-19 Cable Assembly ...................................00590-50013-71 ... 7-15 Cable Assembly ...................................00590-50013-71 ... 7-19 Cable Assembly ...................................00590-50014-71 ... 7-19 Cable Assembly ...................................00590-50016-71 ... 7-15 Cable Assembly ...................................00590-50017-71 ... 7-15 Cable Assembly ...................................00590-50018-71 ... 7-15 Cable Assembly ...................................00590-50019-71 ... 7-15 Cable Assembly ...................................00590-50020-71 ... 7-19 Cable Assembly ...................................00590-50021-71 ... 7-19 Cable Assembly ...................................00590-50022-71 ... 7-15 Cable Assembly ...................................00590-50022-71 ... 7-19 Cable Assembly ...................................00590-50023-71 ... 7-19 Cable Assembly, 120/150 in. ..................................................

(102 in. OACH and up, TN) ..................00590-45791-71 ... 5-39 Cable Assembly, 120/150 in. ..................................................

(119 in., 132 in. OACH, TT) .................00590-45790-71 ... 5-39 Cable Assembly, 120/150 in. ...................................................

(88 in., 95 in. OACH, TT) .....................00590-45788-71 ... 5-39 Cable Assembly, 120/150 in. ..................................................

(96 in., 118 in. OACH, TT) ...................00590-45789-71 ... 5-39 Cable Assembly, 180 in. ...........................................................

(102 in. OACH and up, TN) ..................00590-45795-71 ... 5-39 Cable Assembly, 180 in. ..........................................................

(107 in. OACH, TT) ..............................00590-45793-71 ... 5-39 Cable Assembly, 180 in. ..........................................................

(119 in. OACH and up, TN) ..................00590-45794-71 ... 5-39 Cable Assembly, 180 in. ..........................................................

(95 in. OACH, TT) ................................00590-45792-71 ... 5-39 Cable Assembly, Deadman........................................................

(JC7 to S2, S6, S7 and S23).................. 00590-47654-71 .. 5-41 Cable Assembly, Deadman........................................................

(JC7, S2, S6, S7 and S23) ....................00590-47654-71 ... 4-19 Cable Assembly, Deadman....................00590-45787-71 ... 4-19 Cable Assembly, Drag ..........................00590-03402-71 ..... 5-5 Cable Assembly, Drag ..........................00590-40366-71 ..... 5-5

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Description

Alphabetical Parts Index

Part No.

Page

Cable Assembly, EE ..............................00590-48293-71 ... 5-80 Cable Assembly, Sidegate Interlock ........00590-46913-71 ... 2-31 Cable Assembly, Steer Feedback (PT-6) ...00590-46694-71 ..... 5-5 Cable Assembly, Steer Feedback (PT-6) ...00590-46694-71 ..... 3-5 Cable Assembly, Travel Feedback ..........00590-45863-71 ... 5-65 Cable, Drag.........................................00590-41859-71 ..... 5-5 Cable, Drag.........................................00590-47694-71 ..... 5-5 Cable, Power and Ground.....................00590-45881-71 ... 5-65 Cap ....................................................00590-41925-71 ... 5-34 Cap, Brush Holder ................................00590-46697-71 ..... 3-7 Cap, End Cylinder ................................00590-47130-71 ... 7-27 Cap, Filler, Breather..............................00590-03002-71 ..... 6-9 Cap, Tube Fitting ..................................00590-03488-71 ... 6-11 Cap, Tube Fitting ..................................00590-03491-71 ..... 6-7 Card Assembly, Filter ............................00590-45747-71 ... 5-19 Card Assembly, Filter ............................00590-45747-71 ... 5-65 Card Assembly, Steer Controller .............00590-45910-71 ... 5-19 Card Assembly, Steer Controller .............00590-45910-71 ... 5-65 Card Assembly, Steering Power Head .....00590-48147-71 ... 5-19 Card Assembly, Tractor Manager ...........00590-45770-71 ... 5-19 Card, Circuit ........................................00590-39795-71 ... 5-43 Card, Control, Carriage Manager ..........00590-45911-71 ... 5-25 Case Alteration ....................................00590-03258-71 ... 5-33 Chain, Leaf .........................................00590-46029-71 ... 7-11 Chain, Leaf .........................................00590-46029-71 ..... 7-5 Clamp Assembly, Pallet .........................00590-50005-71 ... 2-27 Clamp Assembly, Pallet .........................00590-50005-71 ... 2-25 Clamp Assembly, Pallet .........................00590-45799-71 ... 2-21 Clamp Assembly, Pallet .........................00590-45799-71 ... 2-23 Clamp Kit, Hose ...................................00590-42213-71 ... 7-19 Clamp Weldment, Pallet ........................00590-45905-71 ... 2-23 Clamp Weldment, Pallet ........................00590-50080-71 ... 2-27 Clamp .................................................00590-03174-71 ... 2-31 Clamp .................................................00590-03541-71 ..... 6-9 Clamp .................................................00590-41880-71 ... 5-25 Clamp .................................................00590-51606-71 ... 7-19 Clamp, Cable ......................................00590-03252-71 ... 7-19 Clamp, Cylinder Guide .........................00590-45764-71 ... 7-11 Clamp, Harness....................................00590-03252-71 ... 7-15 Clamp, Hose ........................................00590-03138-71 ..... 6-7 Clamp, Hose ........................................00590-03346-71 ... 7-19 Clamp, Loop, Cushioned .......................00590-45777-71 ... 5-11 Clamp, Loop, Cushioned .......................00590-03242-71 ... 5-25 Clamp, Pallet........................................00590-40292-71 ... 2-23 Clamp, Pallet........................................00590-50081-71 ... 2-27 Conduit, Electric ...................................00590-47102-71 ... 2-17 Connector............................................00590-00183-71 ... 5-43 Connector, Battery (Blue) .......................00590-46004-71 ... 5-15 Connector, Battery (Gray) ......................00590-44054-71 ... 5-15 Connector, Battery (Red) (Standard) ........00590-02863-71 ... 5-15 Connector, Battery (Yellow) ....................00590-46003-71 ... 5-15 Connector, Electric Plug .........................00590-02993-71 ... 5-79 Connector, Electric................................00590-45822-71 ... 5-39 Connector, Electrical .............................00590-45820-71 ... 7-33 Connector, Electrical .............................00590-45820-71 ... 5-65 Connector, Hydraulic, Beaded ...............00590-03000-71 ..... 6-7 Connector, Mechanical .........................00590-00055-71 ... 5-25 Connector, Straight Thread ....................00590-02875-71 ... 6-11 Connector, Straight Thread ....................00590-02875-71 ... 7-11 Connector, Straight Thread ....................00590-46042-71 ... 6-11 Contact, Socket ....................................00590-03240-71 ... 5-33

00715-00115-14, 01 Apr 2014

Description

Part No.

Page

Contactor Assembly, P .......................... 00590-03246-71... 5-11 Contactor Assembly, P .......................... 00590-03246-71... 5-21 Contactor Assembly, PC ........................ 00590-02987-71... 5-11 Contactor Assembly, PC ........................ 00590-02987-71... 5-21 Control Assembly, Steering .................... 00590-45716-71... 5-25 Control Assembly, Steering .................... 00590-45716-71..... 3-9 Cover.................................................. 00590-03586-71... 5-33 Cover.................................................. 00590-47670-71... 5-11 Cover.................................................. 00590-49855-71... 2-21 Cover.................................................. 00590-50572-71... 5-19 Cover, Auxiliary Fuse Block ................... 00590-45782-71... 5-71 Cover, Auxiliary Fuse Block ................... 00590-47650-71... 5-71 Cover, Band ........................................ 00590-47728-71... 5-46 Cover, Battery, Left-Hand ...................... 00590-47648-71... 2-37 Cover, Battery, Left-Hand....................... 00590-49218-71... 2-37 Cover, Battery, Right-Hand .................... 00590-47649-71... 2-37 Cover, Battery, Right-Hand .................... 00590-49216-71... 2-37 Cover, Console ................................... 00590-03401-71..... 2-7 Cover, Dipstick..................................... 00590-41885-71..... 4-9 Cover, Handle ..................................... 00590-47124-71... 5-34 Cover, Heater ...................................... 00590-41909-71... 5-19 Cover, Pedal........................................ 00590-45834-71... 4-19 Cover, Pedal, Cold Storage ................... 00590-50573-71... 5-25 Cover, Reflector Lamp ........................... 00590-02866-71... 5-55 Cover, Sidegate, Left-Hand .................... 00590-49921-71... 2-28 Cover, Sidegate, Right-Hand.................. 00590-49920-71... 2-28 Cover, Top .......................................... 00590-45713-71..... 2-7 Cover, Tractor...................................... 00590-03116-71..... 2-7 Cover, UL ............................................ 00590-47675-71..... 5-5 Decal .................................................. 00590-45921-71... 6-17 Decal .................................................. 00590-05283-71... 5-19 Decal .................................................. 00590-05283-71... 5-25 Decal .................................................. 00590-05283-71... 5-43 Decal .................................................. 00590-05283-71... 5-71 Decal .................................................. 00590-05283-71... 5-79 Decal .................................................. 00590-41928-71... 5-34 Decal .................................................. 00590-41928-71... 5-55 Decal .................................................. 00590-41928-71... 5-59 Decal .................................................. 00590-45917-71... 5-25 Decal .................................................. 00590-45921-71... 6-15 Decal, Battery Cable............................. 00590-03503-71..... 2-7 Decal, Battery ...................................... 00590-41810-71..... 2-7 Decal, Brake Release Bolts..................... 00590-45916-71..... 2-7 Decal, Brake Release Bolts..................... 00590-45916-71..... 4-5 Decal, Bumper ..................................... 00590-03409-71..... 2-7 Decal, Bumper ..................................... 00590-03409-71... 5-65 Decal, Bypass ...................................... 00590-45919-71... 5-75 Decal, Caution ..................................... 00590-45920-71... 5-71 Decal, Caution ..................................... 00590-47651-71... 5-71 Decal, Disconnect................................. 00590-03524-71..... 2-7 Decal, EE ............................................ 00590-44371-71..... 2-7 Decal, EE ............................................ 00590-47655-71..... 2-7 Decal, Emergency Lower ....................... 00590-03513-71..... 2-7 Decal, Emergency Lower ....................... 00590-48071-71..... 2-7 Decal, ESD .......................................... 00590-03508-71... 5-19 Decal, Handle...................................... 00590-03502-71..... 2-7 Decal, Light/Fan .................................. 00590-39809-71... 5-55 Decal, Light/Fan .................................. 00590-39809-71... 5-59 Decal, Overhead Guard........................ 00590-03505-71..... 2-7 Decal, Toyota ...................................... 00590-03014-71..... 2-7 Decal, Toyota ...................................... 00590-04496-71..... 2-7

A-3

Alphabetical Parts Index

Description

Orderpicker - Model 7BPUE15

Part No.

Page

Decal, Toyota ...................................... 00590-46082-71 .....2-7 Decal, UL ............................................ 00590-47656-71 .....2-7 Decal, Warning ................................... 00590-03515-71 .....2-7 Decal, Warning, Drive Unit ................... 00590-03506-71 .....2-7 Decal, Wire Guidance Bypass............... 00590-45830-71 .....2-7 Decal, Wire Guidance Bypass............... 00590-45831-71 .....2-7 Decal, Wire Guidance Bypass............... 00590-45831-71 ...5-65 Decal, Wire Guidance Bypass............... 00590-45832-71 .....2-7 Decal, Wire Guidance Bypass............... 00590-45833-71 .....2-7 Deflector, Air ....................................... 00590-03038-71 ...5-55 Deflector, Air ....................................... 00590-03038-71 ...5-59 Disc, Steering Plate .............................. 00590-45720-71 .....3-9 Display ............................................... 00590-47641-71 ...5-29 Drive Unit Assembly ............................. 00590-45786-71 .....4-9 Elbow, 90 Degree................................ 00590-41879-71 .....6-7 Enclosure Weldment............................. 00590-47669-71 ...5-11 Enclosure ............................................ 00590-42270-71 ...5-33 Encoder Assembly ................................ 00590-46698-71 .....3-7 Encoder Assembly ................................ 00590-45844-71 .....3-9 Encoder, Bearing ................................. 00590-47752-71 ...5-65 End Head, Commutator ........................ 00590-39835-71 ...5-46 End Head, Commutator ........................ 00590-45976-71 ...5-46 End Head, Commutator ........................ 00590-45983-71 ...5-46 End Head, Commutator ........................ 00590-45988-71 ...5-46 End Head, Drive .................................. 00590-39825-71 ...5-45 End Head, Drive .................................. 00590-41870-71 ...5-45 End Head, Drive .................................. 00590-45993-71 ...5-45 End Head, Drive .................................. 00590-45995-71 ...5-45 End Head, Drive .................................. 00590-47727-71 ...5-45 Extinguisher......................................... 00590-47585-71 ...2-33 Fall Protection Kit (Retractable Tether .......................................... and Body Harness)............................... 00590-50987-71 .....2-9 Fall Protection Kit (Tether and ....................................................

Body Belt) ........................................... 00590-50988-71 .....2-9 Fall Protection Kit (Tether and ....................................................

Body Harness) ..................................... 00590-50986-71 .....2-9 Fan .................................................... 00590-45978-71 ...5-45 Fan Assembly ...................................... 00590-51091-71 ...5-55 Fan Assembly ...................................... 00590-51091-71 ...5-59 Fan .................................................... 00590-04715-71 ...5-45 Fastener, Self-Clinching......................... 00590-45934-71 ...5-19 Fastener, Self-Clinching......................... 00590-45935-71 ...5-19 Fastener, Self-Clinching......................... 00590-45935-71 ...5-11 Fastener, Self-Clinching......................... 00590-45936-71 ...5-11 Fastener, Self-Clinching......................... 00590-47705-71 ...5-12 Fastener, Self-Clinching......................... 00590-47706-71 ...5-11 Filter, Mechanical Cartridge .................. 00590-47714-71 .....6-7 Firmware ............................................ 00590-46769-71 ...5-19 Firmware ............................................ 00590-46769-71 ...5-65 Fitting, Grease ..................................... 00590-00423-71 ...7-11 Fitting, Grease ..................................... 00590-00423-71 .....7-5 Fitting, Grease ..................................... 00590-01691-71 .....4-9 Fitting, Grease ..................................... 00590-46064-71 .....4-9 Fitting, Hose ........................................ 00590-45110-71 ...6-11 Fitting, Hose, Elbow ............................. 00590-46045-71 .....6-9 Flash Tube, Xenon ................................ 00590-05273-71 ...5-43 Fork.................................................... 00590-02803-71 ...7-29 Fork.................................................... 00590-02804-71 ...7-29 Fork.................................................... 00590-02805-71 ...7-29 Fork.................................................... 00590-02806-71 ...7-29 Fork.................................................... 00590-02807-71 ...7-29

A-4

Description

Part No.

Page

Fork ....................................................00590-02808-71 ... 7-29 Fork ....................................................00590-40431-71 ... 7-29 Fork ....................................................00590-42189-71 ... 7-29 Fork ....................................................00590-45663-71 ... 7-29 Fork ....................................................00590-45729-71 ... 7-29 Fork ....................................................00590-45730-71 ... 7-29 Fork ....................................................00590-45731-71 ... 7-29 Fork ....................................................00590-45732-71 ... 7-29 Fork ....................................................00590-45733-71 ... 7-29 Fork ....................................................00590-45734-71 ... 7-29 Fork ....................................................00590-45735-71 ... 7-29 Fork ....................................................00590-45736-71 ... 7-29 Fork ....................................................00590-45737-71 ... 7-29 Fork ....................................................00590-45738-71 ... 7-29 Fork ....................................................00590-50581-71 ... 7-29 Fork ....................................................00590-50582-71 ... 7-29 Fuse ....................................................00590-03446-71 ... 5-55 Fuse, 10 Amp ......................................00590-39822-71 ... 5-19 Fuse, 10 Amp ......................................00590-39822-71 ... 5-25 Fuse, 10 Amp ......................................00590-39822-71 ... 5-71 Fuse, 2 Amp ........................................00590-45999-71 ... 5-71 Fuse, 350 Amp ....................................00590-45998-71 ... 5-11 Fuse, 350 Amp ....................................00590-45998-71 ..... 5-5 Fuse, 400 Amp ....................................00590-44501-71 ... 5-11 Fuse, 500 Amp ....................................00590-44473-71 ... 5-12 Fuse, 500 Amp ....................................00590-44473-71 ..... 5-5 Fuse, 6 Amp ........................................00590-03447-71 ... 5-71 Gasket, Heatsink ..................................00590-40642-71 ... 5-46 Gasket, Transmission.............................00590-47746-71 .... 4-9 Gate Weldment, Battery ............................................................

(6.46 in. Deep) ....................................00590-49854-71 ... 2-11 Gate Weldment, Battery ........................00590-49853-71 ... 2-11 Gate Weldment, Battery ........................00590-50002-71 ... 2-13 Gate Weldment, Battery ........................00590-50003-71 ... 2-13 Gate Weldment, Bumper .......................00590-50554-71 ..... 2-7 Gate, Machined, Left-Hand ....................00590-03017-71 ... 2-31 Gate, Machined, Right-Hand..................00590-02959-71 ... 2-31 Gear and Pinion Set..............................00590-39767-71 ..... 4-9 Gear Reducer, Rebuilt Drive Unit ............00590-45908-71 ..... 4-9 Gear ...................................................00590-02841-71 ... 5-33 Gear, Axle...........................................00590-03091-71 ..... 4-9 Gear, Helical .......................................00590-02919-71 ..... 4-9 Gear, Pinion ........................................00590-02854-71 ..... 4-9 Gear, Pinion ........................................00590-41915-71 ... 5-33 Gear, Spur ..........................................00590-02780-71 ..... 4-9 Gear, Spur ..........................................00590-45889-71 ..... 3-5 Grommet .............................................00590-02700-71 ... 5-33 Guard .................................................00590-03297-71 ... 7-15 Guard .................................................00590-03297-71 ... 7-19 Guard .................................................00590-40410-71 ... 2-23 Guard, Cable.......................................00590-03297-71 ... 5-19 Guard, Cable.......................................00590-03406-71 ... 5-41 Guard, Cable.......................................00590-44367-71 ... 5-25 Guard, Cable.......................................00590-47698-71 ..... 5-5 Guard, Fan ..........................................00590-39811-71 ... 5-55 Guard, Fan ..........................................00590-39811-71 ... 5-59 Guard, Glass .......................................00590-45718-71 ... 2-17 Guard, Hose ........................................00590-39850-71 ... 5-65 Guard, Hose ........................................00590-39850-71 ... 7-15 Guard, Hose ........................................0059039850-71.... 7-19 Guard, Keeper .....................................00590-02888-71 ... 7-25

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Description

Alphabetical Parts Index

Part No.

Page

Guard, Light, Warning ..........................00590-03034-71 ... 5-43 Guard, Mast Screen..............................00590-45719-71 ... 2-17 Handle Assembly, Control......................00590-45436-71 ... 5-33 Handle Assembly, Control......................00590-45702-71 ... 5-33 Harness Assembly.................................00590-45888-71 ... 5-19 Harness ...............................................00590-47652-71 ... 5-71 Harness ...............................................00590-47653-71 ... 5-71 Harness, Body ......................................00590-50990-71 ..... 2-9 Harness, CAN Bus ................................00590-45882-71 ... 5-65 Harness, Control Handle .......................00590-45853-71 ... 5-25 Harness, Deadman, Cold Storage...........00590-50566-71 ... 5-26 Harness, Heater Assembly .....................00590-45721-71 ... 5-25 Harness, Heater Assembly, ........................................................

Cold Storage (At Deadman 4 in.) ...........00590-50859-71 ... 4-19 Harness, Heater Assembly, .......................................................

Cold Storage (Console to ..........................................................

Deadman 99 in.) ..................................00590-45878-71 ... 4-19 Harness, Light/Fan................................00590-51090-71 ... 5-55 Harness, Light/Fan................................00590-51090-71 ... 5-59 Harness, Switch....................................00590-47671-71 ... 5-29 Harness, Switch....................................00590-47671-71 ... 5-65 Harness, Wiring .......................................................................

(JC11 to Key and EPO)..........................00590-45845-71 ... 5-29 Harness, Wiring ...................................00590-03281-71 ... 5-59 Harness, Wiring ...................................00590-45883-71 ... 5-71 Harness, Wiring ...................................00590-45900-71 ... 5-11 Harness, Wiring ...................................00590-47672-71 ... 5-12 Harness, Wiring ...................................00590-47673-71 ... 5-11 Harness, Wiring ...................................00590-48294-71 ... 5-71 Harness, Wiring, ......................................................................

Traction Control ...................................00590-45742-71 ... 5-11 Heater .................................................00590-03630-71 ... 5-33 Heatsink, Machined ..............................00590-47657-71 ... 5-46 Holder, Fluorescent Lamp.......................00590-03453-71 ... 5-55 Holder, Fuse.........................................00590-03448-71 ... 5-55 Holder, Fuse.........................................00590-45996-71 ... 5-25 Holder, Fuse.........................................00590-45997-71 ... 5-71 Holder, Fuse.........................................00590-46089-71 ... 5-19 Holder, Fuse.........................................00590-46089-71 ... 5-71 Holder, Fuse.........................................00590-49896-71 ... 5-71 Horn ...................................................00590-46000-71 ... 5-80 Horn, Electronic....................................00590-46001-71 ... 5-49 Horn, Mechanical .................................00590-45655-71 ... 5-49 Hose Assembly .....................................00590-03233-71 ..... 6-7 Hose Assembly .....................................00590-41809-71 ..... 6-7 Hose Assembly .....................................00590-45902-71 ... 7-19 Hose Assembly .....................................00590-45903-71 ... 7-19 Hose Assembly .....................................00590-45904-71 ... 7-19 Hose Assembly, 107 in. OACH..............00590-45904-71 ..... 6-7 Hose Assembly, 88 in. OACH................00590-45902-71 ..... 6-7 Hose Assembly, 95 in. OACH................00590-45903-71 ..... 6-7 Hose, Drain .........................................00590-03548-71 ..... 6-9 Hose, Formed.......................................00590-03185-71 ..... 6-7 Hose, Return ........................................00590-45856-71 ..... 6-7 Housing, Bearing..................................00590-47751-71 ... 5-65 Housing, Connector ..............................00590-45819-71 ... 5-29 Housing, Connector ..............................00590-45819-71 ... 5-75 Housing, Connector ..............................00590-03239-71 ... 5-33 Housing, Connector ..............................00590-45821-71 ... 5-34 Housing, Fan........................................00590-39807-71 ... 5-59 Housing, Fan........................................00590-39810-71 ... 5-55

00715-00115-14, 01 Apr 2014

Description

Part No.

Page

Housing, Fan ....................................... 00590-39807-71... 5-55 Housing, Fan ....................................... 00590-39810-71... 5-59 Housing, Handle .................................. 00590-47125-71... 5-34 Housing, Inner ..................................... 00590-02794-71... 2-31 Housing, Inner ..................................... 00590-02794-71... 5-39 Housing, Inner ..................................... 00590-02794-71... 5-41 Housing, Inner ..................................... 00590-02794-71... 5-75 Housing, Inner ..................................... 00590-02794-71... 7-37 Housing, Inner ..................................... 00590-39702-71... 7-37 Housing, Machined Gear ...................... 00590-39768-71..... 4-9 Housing, Outer .................................... 00590-02871-71... 2-31 Housing, Outer .................................... 00590-02871-71... 5-39 Housing, Outer .................................... 00590-02871-71... 5-41 Housing, Outer .................................... 00590-02871-71... 5-75 Housing, Outer .................................... 00590-02871-71... 7-37 Hub .................................................... 00590-46455-71... 4-13 Insulator .............................................. 00590-00128-71... 5-43 Insulator .............................................. 00590-00355-71... 5-79 Insulator .............................................. 00590-47636-71... 5-49 Insulator, Pass Through.......................... 00590-47695-71... 5-11 Insulator, Shrink Tubing ......................... 00590-00187-71... 5-49 Insulator, Shrink Tubing ......................... 00590-43929-71... 5-33 Jack, Banana ....................................... 00590-03577-71... 5-25 Jack, Banana ....................................... 00590-03577-71... 5-19 Key..................................................... 00590-46699-71..... 3-7 Key, Woodruff ..................................... 00590-03088-71... 4-10 Key, Woodruff ..................................... 00590-03088-71..... 4-5 Key, Woodruff ..................................... 00590-03088-71..... 4-9 Kit, Enclosure ....................................... 00590-47726-71... 5-46 Kit, Gasket, Neoprene .......................... 00590-03569-71..... 6-9 Kit, Guide and Insulator ........................ 00590-02857-71... 5-21 Kit, Guide Rollers ................................. 00590-47658-71... 2-41 Kit, Hardware ...................................... 00590-39794-71... 5-43 Kit, Hose Clamp ................................... 00590-42213-71..... 6-7 Kit, Lead Assembly ............................... 00590-39832-71... 5-45 Kit, Lead Assembly ............................... 00590-45984-71... 5-45 Kit, Lead Assembly ............................... 00590-45991-71... 5-46 Kit, Ring Set ......................................... 00590-46372-71..... 4-9 Kit, Seal .............................................. 00590-42999-71... 6-15 Kit, Seal .............................................. 00590-42999-71... 6-17 Kit, Service .......................................... 00590-03058-71... 6-13 Kit, Service .......................................... 00590-47713-71... 6-13 Kit, Shim ............................................. 00590-39872-71... 4-10 Kit, Tip, Contactor ................................ 00590-02782-71... 5-21 Knob................................................... 00590-39679-71..... 2-7 Knob, Lift/Lower................................... 00590-41919-71... 5-33 Knob, Steering Wheel........................... 00590-02771-71..... 3-9 Lamp, Fluorescent ................................. 00590-03183-71... 5-55 Lamp, Strobe, Warning......................... 00590-02784-71... 5-43 Lamp, Strobe, Warning......................... 00590-02785-71... 5-43 Lamp, Strobe, Warning......................... 00590-02786-71... 5-43 Lamp, Strobe, Warning......................... 00590-05271-71... 5-43 Latch, Flexible ...................................... 00590-00570-71... 5-55 Latch, Flexible ...................................... 00590-00570-71... 5-59 Latch, Flexible ...................................... 00590-00571-71... 5-55 Latch, Flexible ...................................... 00590-00571-71... 5-59 Lens .................................................... 00590-05266-71... 5-43 Lens .................................................... 00590-05268-71... 5-43 Lens .................................................... 00590-05272-71... 5-43 Lens .................................................... 00590-39789-71... 5-43 Lens, Light............................................ 00590-39639-71... 5-55

A-5

Alphabetical Parts Index

Description

Orderpicker - Model 7BPUE15

Part No.

Page

Lens, Light ........................................... 00590-39640-71 ...5-59 Lens, Light ........................................... 00590-39639-71 ...5-59 Lens, Light ........................................... 00590-39640-71 ...5-55 Lever .................................................. 00590-02931-71 ...7-33 Lever .................................................. 00590-02931-71 ...7-37 Lever, Limit Switch ................................ 00590-02931-71 ...2-31 Lever, Limit Switch ................................ 00590-02931-71 ...5-39 Lever, Limit Switch ................................ 00590-02931-71 ...5-41 Lever, Limit Switch ................................ 00590-02931-71 ...5-75 Light and Fan Assembly, Cold Storage........................................

(Pre 12/31/2012)............................... 00590-39801-71 ...5-51 Light and Fan Assembly, Cold Storage.... 00590-51088-71 ...5-59 Light and Fan Assembly, Cold Storage.... 00590-51089-71 ...5-59 Light and Fan Assembly, Cold Storage,.......................................

(Pre 12/31/2012)............................... 00590-39802-71 ...5-51 Light and Fan Assembly, Cold Storage,.......................................

Left-Hand............................................. 00590-51089-71 ...5-51 Light and Fan Assembly, Cold Storage,.......................................

Right-Hand .......................................... 00590-51088-71 ...5-51 Light and Fan Assembly, Standard ......... 00590-50998-71 ...5-55 Light and Fan Assembly, Standard ......... 00590-51087-71 ...5-55 Light and Fan Assembly, Standard, ...........................................

(Pre 12/31/2012)............................... 00590-39641-71 ...5-51 Light and Fan Assembly, Standard, ............................................

(Pre 12/31/2012)............................... 00590-39642-71 ...5-51 Light and Fan Assembly, Standard, ............................................

Left-Hand............................................. 00590-51087-71 ...5-51 Light and Fan Assembly, Standard, ............................................

Right-Hand .......................................... 00590-50998-71 ...5-51 Light Assembly, Bin, Left-Hand ............... 00590-02723-71 ...5-77 Light Assembly, Bin, Left-Hand ............... 00590-02723-71 ...5-79 Light Assembly, Bin, Right-Hand ............ 00590-02722-71 ...5-79 Light Assembly, Bin, Right-Hand ............. 00590-02722-71 ...5-77 Light Assembly, Warning ...................... 00590-02859-71 ...5-43 Light Assembly, Warning ...................... 00590-02860-71 ...5-43 Light Assembly, Warning ...................... 00590-02861-71 ...5-43 Light Assembly, Warning ...................... 00590-02862-71 ...5-43 Light, Bin............................................. 00590-02791-71 ...5-79 Line Assembly, Hydraulic ...................... 00590-03302-71 .....6-7 Line Assembly, Hydraulic ...................... 00590-03303-71 .....6-7 Link, Connecting .................................. 00590-03464-71 ...7-11 Link, Connecting .................................. 00590-03464-71 .....7-5 Magnet and Coil Subassembly .............. 00590-46021-71 ...4-13 Manifold, Lift/Lower ............................ 00590-45946-71 ...6-11 Manifold, Lift/Lower ............................. 00590-45946-71 .....6-7 Meter, Hour......................................... 00590-01785-71 .....5-5 Module Assembly, Suppressor, 24 Volt... 00590-40862-71 ...5-55 Module Assembly, Suppressor, 24 Volt... 00590-40862-71 ...5-59 Motor Assembly, Steer .......................... 00590-46689-71 .....3-5 Motor Assembly, Steer .......................... 00590-46689-71 .....3-7 Motor, 24 Volt..................................... 00590-46695-71 .....3-7 Motor, Drive, EE .................................. 00590-02724-71 .....4-9 Motor, Drive, EE .................................. 00590-02724-71 ...5-45 Motor, Drive, Standard ......................... 00590-39762-71 .....4-9 Motor, Drive, Standard ......................... 00590-39762-71 ...5-45 Motor, Lift, High Performance ................ 00590-45990-71 ...5-45 Motor, Lift, High Performance ................ 00590-45990-71 .....6-7 Motor, Lift, High Performance ................ 00590-47723-71 .....6-7 Motor, Lift, High Performance, EE........... 00590-47723-71 ...5-45 Motor, Lift, Standard............................. 00590-45977-71 ...5-45 Motor, Lift, Standard............................. 00590-45977-71 .....6-7

A-6

Description

Part No.

Page

Nut .....................................................00590-02810-71 ... 7-25 Nut .....................................................00590-02881-71 ..... 4-5 Nut .....................................................00590-02881-71 ... 7-11 Nut .....................................................00590-02881-71 ..... 7-5 Nut .....................................................00590-02992-71 ... 2-21 Nut .....................................................00590-02992-71 ... 2-25 Nut .....................................................00590-02992-71 ... 5-49 Nut .....................................................00590-02992-71 ... 5-77 Nut .....................................................00590-02992-71 ... 5-80 Nut .....................................................00590-03036-71 ... 5-51 Nut .....................................................00590-03093-71 ... 4-19 Nut .....................................................00590-03093-71 ... 5-11 Nut .....................................................00590-03435-71 ... 5-11 Nut .....................................................00590-03435-71 ... 7-23 Nut .....................................................00590-03476-71 ... 5-55 Nut .....................................................00590-03476-71 ... 5-59 Nut .....................................................00590-03477-71 ... 5-55 Nut .....................................................00590-03477-71 ... 5-59 Nut .....................................................00590-03584-71 ... 2-21 Nut .....................................................00590-03584-71 ... 2-25 Nut .....................................................00590-03584-71 ..... 4-5 Nut .....................................................00590-03584-71 ... 5-11 Nut .....................................................00590-03584-71 ... 5-19 Nut .....................................................00590-03592-71 ... 2-45 Nut .....................................................00590-03629-71 ... 5-33 Nut .....................................................00590-39678-71 ..... 2-7 Nut .....................................................00590-39819-71 ... 5-25 Nut .....................................................00590-45932-71 ... 2-21 Nut .....................................................00590-45932-71 ... 2-25 Nut .....................................................00590-45932-71 ... 4-19 Nut .....................................................00590-45932-71 ... 5-79 Nut .....................................................00590-47704-71 ... 7-27 Nut .....................................................00590-47707-71 ..... 3-9 Nut, Clamp..........................................00590-45418-71 ..... 4-9 Nut, Clamp..........................................00590-45616-71 ..... 4-9 Nut, Jam..............................................00590-03162-71 ... 2-11 Nut, Jam..............................................00590-03162-71 ... 2-13 Nut, Jam..............................................00590-47735-71 ... 5-11 Nut, Jam..............................................00590-50252-71 ..... 4-9 Nut, Lock .............................................00590-47174-71 ... 5-25 Nut, Locking.........................................00590-39769-71 ... 4-10 Nut, Push.............................................00590-03479-71 ..... 2-7 Nut, Push.............................................00590-39680-71 ..... 2-7 O-Ring.................................................00590-39798-71 ... 5-43 O-Ring.................................................00590-42286-71 ... 6-19 O-Ring.................................................00590-45956-71 ... 6-19 O-Ring.................................................00590-45957-71 ... 6-19 O-Ring.................................................00590-45960-71 ... 6-19 O-Ring.................................................00590-45961-71 ... 6-19 O-Ring.................................................00590-46975-71 ... 5-65 O-Ring.................................................00590-47715-71 ... 5-55 O-Ring.................................................00590-47719-71 ... 6-17 O-Ring.................................................00590-47720-71 ... 6-17 O-Ring, Dipstick....................................00590-02974-71 ..... 4-9 O-Ring, Elbow ......................................00590-46041-71 ... 6-11 O-Ring, Packing....................................00590-41868-71 ..... 6-9 Package, Field Coil...............................00590-39829-71 ... 5-45 Package, Field Coil...............................00590-39839-71 ... 5-45 Package, Field Coil...............................00590-45985-71 ... 5-45 Package, Field Coil...............................00590-45987-71 ... 5-45 Package, Field Coil...............................00590-47724-71 ... 5-45

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Description

Alphabetical Parts Index

Part No.

Page

Package, Terminal Stud .........................00590-47725-71 ... 5-46 Pad .....................................................00590-45914-71 ..... 2-7 Pad .....................................................00590-45915-71 ... 7-12 Pad, Cushion .......................................00590-45915-71 ..... 5-5 Pad, Deadman Pedal ............................00590-45901-71 ... 4-19 Pad, Floor ............................................00590-45823-71 ..... 2-7 Pad, Left-Hand ......................................00590-03398-71 ... 2-31 Pad, Right-Hand ...................................00590-03397-71 ... 2-31 Pedal Weldment ...................................00590-45859-71 ... 2-21 Pedal Weldment ...................................00590-50576-71 ... 4-19 Pedal ..................................................00590-50853-71 ... 2-25 Pedal, Cold Storage..............................00590-50575-71 ... 5-25 Pedal, Deadman...................................00590-47192-71 ... 4-19 Pedal, Standard....................................00590-50574-71 ... 5-25 Pin (Minimum Order 50)........................00590-00182-71 ... 5-43 Pin ......................................................00590-03176-71 ..... 3-5 Pin ......................................................00590-40330-71 ..... 3-5 Pin, Contact .........................................00590-03041-71 ... 5-79 Pin, Cotter ...........................................00590-02944-71 ..... 7-5 Pin, Cotter ...........................................00590-46049-71 ... 7-11 Pin, Cotter............................................00590-03076-71 ... 2-39 Pin, Cotter............................................00590-03076-71 ... 7-35 Pin, Cotter............................................00590-03076-71 ... 7-37 Pin, Cotter............................................00590-46050-71 ... 2-21 Pin, Dowel ...........................................00590-03066-71 ... 7-25 Pin, Dowel ...........................................00590-39700-71 ... 7-37 Pin, Fork ..............................................00590-02946-71 ... 7-29 Pin, Pivot .............................................00590-03117-71 ... 2-31 Pin, Pivot .............................................00590-03613-71 ... 5-33 Pin, Spiral ............................................00590-01687-71 ..... 4-9 Pin, Spiral ............................................00590-01779-71 ... 5-34 Pin, Spiral ............................................00590-03495-71 ... 5-33 Pin, Spiral ............................................00590-39738-71 ... 2-47 Piston ..................................................00590-45755-71 ... 6-19 Piston ..................................................00590-45759-71 ... 6-17 Piston, Lowering Cushion .......................00590-03587-71 ... 6-15 Pivot Weldment, Roller ..........................00590-41843-71 ... 7-37 Pivot, Shaft...........................................00590-45860-71 ... 2-21 Plate (88 in. OACH ONLY with ..................................................

High Performance) ................................00590-48166-71 ... 5-41 Plate Weldment ....................................00590-39697-71 ... 7-37 Plate, 0.06 in. Thick ..............................00590-03378-71 ... 2-39 Plate, 0.06 in. Thick ..............................00590-03378-71 ... 2-41 Plate, 0.06 in. Thick ..............................00590-03378-71 ... 2-43 Plate, 0.06 in. Thick ..............................00590-03378-71 ... 2-45 Plate, 0.06 in. Thick ..............................00590-39690-71 ... 7-35 Plate, 0.12 in. Thick ..............................00590-03580-71 ... 2-43 Plate, 0.12 in. Thick ..............................00590-03580-71 ... 2-45 Plate, 0.12 in. Thick ..............................00590-03590-71 ... 7-35 Plate, 0.23 in. Thick ..............................00590-39690-71 ... 2-39 Plate, 0.25 in. Thick ..............................00590-39709-71 ... 2-43 Plate, 0.25 in. Thick ..............................00590-39709-71 ... 2-45 Plate, 0.38 in. Thick ..............................00590-39691-71 ... 2-39 Plate, 0.38 in. Thick ..............................00590-39691-71 ... 2-43 Plate, 0.38 in. Thick ..............................00590-39691-71 ... 2-45 Plate, 0.38 in. Thick ..............................00590-39691-71 ... 7-35 Plate, 0.50 in. Thick ..............................00590-39710-71 ... 2-39 Plate, 0.50 in. Thick ..............................00590-39710-71 ... 2-43 Plate, 0.50 in. Thick ..............................00590-39710-71 ... 2-45 Plate, 0.50 in. Thick ..............................00590-39710-71 ... 7-35 Plate, 0.63 in. Thick ..............................00590-39711-71 ... 2-43

00715-00115-14, 01 Apr 2014

Description

Part No.

Page

Plate, 0.63 in. Thick ............................. 00590-39711-71... 2-45 Plate, 0.75 in. Thick ............................. 00590-03581-71... 2-43 Plate, 0.75 in. Thick ............................. 00590-03581-71... 2-45 Plate, 0.88 in. Thick ............................. 00590-39712-71... 2-43 Plate, 0.88 in. Thick ............................. 00590-39712-71... 2-45 Plate, 1.00 in. Thick ............................. 00590-03589-71... 2-43 Plate, 1.00 in. Thick ............................. 00590-03589-71... 2-45 Plate, Base........................................... 00590-39808-71... 5-55 Plate, Base........................................... 00590-39808-71... 5-59 Plate, Contactor ................................... 00590-45885-71... 5-11 Plate, Cover......................................... 00590-02984-71... 4-10 Plate, Cover......................................... 00590-40361-71... 7-12 Plate, Cover......................................... 00590-40361-71..... 7-6 Plate, Friction ....................................... 00590-47732-71... 4-13 Plate, Fuse Holder................................. 00590-45884-71... 5-71 Plate, Fuse Holder................................. 00590-47677-71... 5-71 Plate, Grip........................................... 00590-46063-71... 2-17 Plate, Mounting .................................... 00590-46023-71... 4-13 Plate, Mounting, Encoder ...................... 00590-45855-71... 5-65 Plate, Sidegate, Left-Hand...................... 00590-47661-71... 2-31 Plate, Sidegate, Right-Hand ................... 00590-47662-71... 2-31 Plate, Specification ............................... 00590-46345-71..... 2-7 Plate, Steering Wheel ........................... 00590-03083-71..... 3-9 Plate, Switch ........................................ 00590-45739-71... 5-75 Plate, Wheel, 0.059 in. Thick ................ 00590-41838-71... 7-35 Plate, Wheel, 0.06 in. Thick .................. 00590-03376-71... 7-35 Plate, Wheel, 0.12 in. Thick .................. 00590-41831-71... 7-35 Plate, Wheel, 0.23 in. Thick .................. 00590-41833-71... 7-35 Plate, Wheel, 0.38 in. Thick .................. 00590-41834-71... 7-35 Plate, Wheel, 0.50 in. Thick .................. 00590-41835-71... 7-35 Plug .................................................... 00590-44518-71... 4-10 Plug .................................................... 00590-45769-71... 6-19 Plug, Bearing Filler ............................... 00590-50000-71..... 4-9 Plug, Check ......................................... 00590-45757-71... 6-19 Plug, Cylinder, Machined ...................... 00590-03142-71... 6-15 Plug, Cylinder, Machined ...................... 00590-03142-71... 6-17 Plug, Cylinder, Machined ...................... 00590-47693-71... 6-19 Plug, Dipstick ....................................... 00590-02915-71..... 4-9 Plug, Hex ............................................ 00590-46040-71... 6-11 Plug, Machined .................................... 00590-50579-71... 6-19 Plug, Machined, Battery Gate ................ 00590-02896-71... 2-13 Plug, Machined, Battery Gate ................ 00590-02896-71... 2-11 Plug, Packing Backup............................ 00590-03059-71... 6-15 Plug, Packing Backup............................ 00590-03059-71... 6-17 Plug, Pipe ............................................ 00590-02918-71..... 4-9 Plug, Piston (11 in. Overall) ................... 00590-47642-71... 6-17 Plug, Piston (14 in. Overall) ................... 00590-47643-71... 6-17 Plug, Piston, Machined.......................... 00590-03609-71... 6-15 Potentiometer, Lift/Lower ....................... 00590-43054-71... 5-34 Potentiometer, Travel............................. 00590-43053-71... 5-34 Pulley Assembly.................................... 00590-39848-71... 7-19 Pulley Assembly.................................... 00590-02743-71... 7-19 Pulley Assembly.................................... 00590-02744-71... 7-19 Pulley Assembly.................................... 00590-02744-71... 7-15 Pulley Assembly.................................... 00590-45743-71... 7-11 Pulley Assembly.................................... 00590-02744-71... 7-25 Pulley Assembly.................................... 00590-45743-71... 7-27 Pulley Assembly, Double........................ 00590-02743-71... 7-23 Pulley Assembly, Double, Optional ......... 00590-03347-71... 7-21 Pulley Assembly, Single, Standard .......... 00590-39848-71... 7-21 Pulley .................................................. 00590-02884-71... 7-11

A-7

Alphabetical Parts Index

Description

Orderpicker - Model 7BPUE15

Part No.

Page

Pulley.................................................. 00590-02884-71 ...7-27 Pulley.................................................. 00590-02884-71 .....7-5 Pulley.................................................. 00590-02885-71 ...7-21 Pulley, Cable ....................................... 00590-02887-71 ...7-23 Pulley, Cable ....................................... 00590-03007-71 ...7-25 Pulley, Cable ....................................... 00590-03610-71 ...2-23 Pulley, Shaft ........................................ 00590-03312-71 ...7-27 Pulley, Sheave ..................................... 00590-03115-71 ...7-27 Pulley, Sheave ..................................... 00590-50083-71 ...2-27 Pump, Lift ............................................ 00590-47709-71 ...6-13 Pump, Lift ............................................ 00590-47710-71 ...6-13 Pump, Lift ............................................ 00590-47712-71 ...6-13 Pump, Lift ............................................ 00590-47708-71 .....6-7 Pump, Lift ............................................ 00590-47710-71 .....6-7 Pump, Lift ............................................ 00590-47712-71 .....6-7 Raceway, Cable .................................. 00590-45779-71 ...5-25 Raceway, Cable .................................. 00590-45779-71 ...4-19 Raceway, Cable .................................. 00590-47666-71 ...5-77 Rail .................................................... 00590-45723-71 ...5-75 Ram Assembly, Free Lift, 2.50 in., ..............................................

Three Stage ........................................ 00590-47567-71 ...6-19 Ram Assembly, Free Lift, 2.50 in., ..............................................

Three Stage ........................................ 00590-49224-71 ...6-19 Ram Assembly, Free Lift, 2.50 in., ..............................................

Three Stage ........................................ 00590-49914-71 ...6-19 Ram Assembly, Lift, 1.75 in., ....................................................

Three Stage, Left-Hand.......................... 00590-47005-71 ...6-17 Ram Assembly, Lift, 1.75 in., ....................................................

Three Stage, Left-Hand.......................... 00590-47569-71 ...6-17 Ram Assembly, Lift, 1.75 in., ....................................................

Three Stage, Left-Hand.......................... 00590-49913-71 ...6-17 Ram Assembly, Lift, 1.75 in., ....................................................

Three Stage, Left-Hand.......................... 00590-50862-71 ...6-17 Ram Assembly, Lift, 1.75 in., ....................................................

Three Stage, Left-Hand.......................... 00590-50864-71 ...6-17 Ram Assembly, Lift, 1.75 in., ....................................................

Three Stage, Right-Hand ....................... 00590-47004-71 ...6-17 Ram Assembly, Lift, 1.75 in., ....................................................

Three Stage, Right-Hand ....................... 00590-47568-71 ...6-17 Ram Assembly, Lift, 1.75 in., ....................................................

Three Stage, Right-Hand ....................... 00590-49912-71 ...6-17 Ram Assembly, Lift, 1.75 in., ....................................................

Three Stage, Right-Hand ....................... 00590-50861-71 ...6-17 Ram Assembly, Lift, 1.75 in., ....................................................

Three Stage, Right-Hand ....................... 00590-50863-71 ...6-17 Ram Assembly, Lift, 1.75 in., .....................................................

Two Stage, Left-Hand............................ 00590-03314-71 ...6-15 Ram Assembly, Lift, 1.75 in., .....................................................

Two Stage, Left-Hand............................ 00590-03315-71 ...6-15 Ram Assembly, Lift, 1.75 in., .....................................................

Two Stage, Left-Hand............................ 00590-03316-71 ...6-15 Ram Assembly, Lift, 1.75 in., ....................................................

Two Stage, Left-Hand............................ 00590-03317-71 ...6-15 Ram Assembly, Lift, 1.75 in., ....................................................

Two Stage, Left-Hand............................ 00590-03318-71 ...6-15 Ram Assembly, Lift, 1.75 in., ....................................................

Two Stage, Left-Hand............................ 00590-03320-71 ...6-15 Ram Assembly, Lift, 1.75 in., ....................................................

Two Stage, Left-Hand............................ 00590-50871-71 ...6-15 Ram Assembly, Lift, 1.75 in., ....................................................

Two Stage, Right-Hand ......................... 00590-02733-71 ...6-15

A-8

Description

Part No.

Page

Ram Assembly, Lift, 1.75 in., .....................................................

Two Stage, Right-Hand ..........................00590-02734-71 ... 6-15 Ram Assembly, Lift, 1.75 in., .....................................................

Two Stage, Right-Hand ..........................00590-02735-71 ... 6-15 Ram Assembly, Lift, 1.75 in., .....................................................

Two Stage, Right-Hand ..........................00590-02736-71 ... 6-15 Ram Assembly, Lift, 1.75 in., .....................................................

Two Stage, Right-Hand ..........................00590-02737-71 ... 6-15 Ram Assembly, Lift, 1.75 in., .....................................................

Two Stage, Right-Hand ..........................00590-03313-71 ... 6-15 Ram Assembly, Lift, 1.75 in., .....................................................

Two stage, Right-Hand ..........................00590-50870-71 ... 6-15 Reservoir Assembly ...............................00590-45907-71 ..... 6-7 Reservoir Assembly ...............................00590-45907-71 ..... 6-9 Reservoir, Plastic...................................00590-40623-71 ..... 6-9 Retainer...............................................00590-03264-71 ..... 2-7 Ring Assembly, Pivot .............................00590-45806-71 ..... 4-9 Ring ....................................................00590-45754-71 ... 6-19 Ring, Backup........................................00590-48295-71 ... 6-15 Ring, Backup........................................00590-48295-71 ... 6-17 Ring, Backup........................................00590-48295-71 ... 6-19 Ring, Backup........................................00590-48297-71 ... 6-19 Ring, Piston ..........................................00590-45955-71 ... 6-19 Ring, Piston ..........................................00590-47718-71 ... 6-17 Ring, Retainer.......................................00590-00065-71 ... 2-11 Ring, Retainer.......................................00590-00065-71 ... 2-13 Ring, Retainer.......................................00590-03598-71 ... 6-15 Ring, Retainer.......................................00590-45756-71 ... 6-19 Ring, Retainer.......................................00590-45760-71 ... 6-17 Ring, Retaining, External........................00590-47742-71 ... 6-19 Ring, Snap...........................................00590-00360-71 ... 7-11 Ring, Snap...........................................00590-00360-71 ..... 7-5 Ring, Snap...........................................00590-02879-71 ... 6-19 Ring, Snap...........................................00590-03003-71 ... 7-11 Ring, Snap...........................................00590-03141-71 ... 6-15 Ring, Snap...........................................00590-03141-71 ... 6-17 Ring, Snap...........................................00590-03493-71 ... 6-15 Ring, Snap...........................................00590-03493-71 ... 6-17 Ring, Snap...........................................00590-05197-71 ... 7-11 Ring, Snap...........................................00590-05197-71 ..... 7-5 Ring, Snap...........................................00590-39695-71 ... 7-37 Ring, Snap...........................................00590-39739-71 ... 2-47 Ring, Snap...........................................00590-39833-71 ... 5-46 Ring, Snap...........................................00590-40530-71 ... 5-46 Ring, Snap...........................................00590-47754-71 ... 5-65 Ring, Strobe .........................................00590-39799-71 ... 5-43 Ring, Wear ..........................................00590-45959-71 ... 6-19 Ring, Wear ..........................................00590-47717-71 ... 6-17 Rivet....................................................00590-44557-71 ... 4-19 Rod, Extension......................................00590-03311-71 ... 7-27 Rod, Piston...........................................00590-48736-71 ... 6-19 Rod, Piston...........................................00590-48746-71 ... 6-19 Rod, Piston...........................................00590-49915-71 ... 6-19 Rod, Piston, Right Hand and Left-Hand ....00590-48737-71 ... 6-17 Rod, Piston, Right Hand and Left-Hand ....00590-50873-71 ... 6-17 Rod, Piston, Right-Hand and Left-Hand.....00590-03600-71 ... 6-15 Rod, Piston, Right-Hand and Left-Hand.....00590-03600-71 ... 6-17 Rod, Piston, Right-Hand and Left-Hand.....00590-03601-71 ... 6-15 Rod, Piston, Right-Hand and Left-Hand.....00590-03601-71 ... 6-17 Rod, Piston, Right-Hand and Left-Hand.....00590-03602-71 ... 6-15 Rod, Piston, Right-Hand and Left-Hand.....00590-03602-71 ... 6-17

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Description

Alphabetical Parts Index

Part No.

Page

Rod, Piston, Right-Hand and Left-Hand.....00590-03603-71 ... 6-15 Rod, Piston, Right-Hand and Left-Hand.....00590-03604-71 ... 6-15 Rod, Piston, Right-Hand and Left-Hand.....00590-49579-71 ... 6-15 Rod, Piston, Right-Hand and Left-Hand.....00590-50872-71 ... 6-15 Roller Assembly ....................................00590-50004-71 ... 2-13 Roller Assembly ....................................00590-39734-71 ... 2-47 Roller Assembly ....................................00590-47007-71 ... 2-11 Roller Assembly with Switch ...................00590-41846-71 ... 7-35 Roller Assembly with Switch ...................00590-41846-71 ... 7-37 Roller Assembly, Guide .........................00590-39704-71 ... 2-41 Roller Assembly, Guide .........................00590-39704-71 ... 2-43 Roller Assembly, Guide .........................00590-39704-71 ... 2-45 Roller Assembly, Guide .........................00590-39704-71 ... 2-47 Roller Weldment ...................................00590-39733-71 ... 2-47 Roller, Battery.......................................00590-05311-71 ... 2-11 Roller, Battery.......................................00590-05311-71 ... 2-13 Screw (88 in. OACH ONLY with ................................................

High Performance) ................................00590-03428-71 ... 5-41 Screw..................................................00590-00282-71 ..... 3-9 Screw..................................................00590-02706-71 ... 2-39 Screw..................................................00590-02706-71 ... 5-25 Screw..................................................00590-02706-71 ... 7-19 Screw..................................................00590-02706-71 ... 7-35 Screw..................................................00590-02706-71 ... 7-37 Screw..................................................00590-02770-71 ..... 4-5 Screw..................................................00590-02770-71 ..... 6-7 Screw..................................................00590-02929-71 ... 5-77 Screw..................................................00590-02951-71 ... 7-25 Screw..................................................00590-02960-71 ... 7-19 Screw..................................................00590-02989-71 ... 2-31 Screw..................................................00590-02989-71 ... 5-43 Screw..................................................00590-03001-71 ... 2-17 Screw..................................................00590-03001-71 ... 5-19 Screw..................................................00590-03001-71 ... 7-15 Screw..................................................00590-03001-71 ... 7-19 Screw..................................................00590-03006-71 ... 7-21 Screw..................................................00590-03008-71 ... 7-23 Screw..................................................00590-03021-71 ... 2-17 Screw..................................................00590-03021-71 ... 5-25 Screw..................................................00590-03022-71 ... 5-39 Screw..................................................00590-03022-71 ... 5-75 Screw..................................................00590-03022-71 ... 7-19 Screw..................................................00590-03029-71 ... 2-28 Screw..................................................00590-03029-71 ... 2-31 Screw..................................................00590-03029-71 ..... 6-7 Screw..................................................00590-03032-71 ... 5-12 Screw..................................................00590-03032-71 ... 5-71 Screw..................................................00590-03071-71 ... 2-11 Screw..................................................00590-03085-71 ... 5-19 Screw..................................................00590-03085-71 ... 5-65 Screw..................................................00590-03085-71 ... 5-71 Screw..................................................00590-03085-71 ..... 7-6 Screw..................................................00590-03098-71 ... 5-79 Screw..................................................00590-03100-71 ... 2-31 Screw..................................................00590-03113-71 ..... 3-5 Screw..................................................00590-03113-71 ... 5-65 Screw..................................................00590-03113-71 ... 7-15 Screw..................................................00590-03113-71 ... 7-19 Screw..................................................00590-03125-71 ... 5-19 Screw..................................................00590-03125-71 ... 5-71 Screw..................................................00590-03127-71 ... 7-11

00715-00115-14, 01 Apr 2014

Description

Part No.

Page

Screw ................................................. 00590-03158-71... 7-30 Screw ................................................. 00590-03167-71... 7-11 Screw ................................................. 00590-03167-71... 7-15 Screw ................................................. 00590-03167-71... 7-19 Screw ................................................. 00590-03167-71... 7-27 Screw ................................................. 00590-03167-71..... 7-5 Screw ................................................. 00590-03175-71... 2-25 Screw ................................................. 00590-03175-71... 7-11 Screw ................................................. 00590-03175-71..... 7-5 Screw ................................................. 00590-03204-71... 2-21 Screw ................................................. 00590-03204-71... 2-25 Screw ................................................. 00590-03204-71... 5-79 Screw ................................................. 00590-03254-71..... 6-9 Screw ................................................. 00590-03421-71... 2-27 Screw ................................................. 00590-03421-71..... 3-5 Screw ................................................. 00590-03421-71..... 5-5 Screw ................................................. 00590-03421-71..... 6-9 Screw ................................................. 00590-03421-71... 7-11 Screw ................................................. 00590-03421-71... 7-12 Screw ................................................. 00590-03422-71... 2-23 Screw ................................................. 00590-03424-71... 7-11 Screw ................................................. 00590-03425-71... 7-11 Screw ................................................. 00590-03425-71..... 7-5 Screw ................................................. 00590-03426-71... 7-11 Screw ................................................. 00590-03428-71... 7-33 Screw ................................................. 00590-03430-71..... 3-5 Screw ................................................. 00590-03432-71..... 3-5 Screw ................................................. 00590-03432-71... 5-25 Screw ................................................. 00590-03433-71... 2-37 Screw ................................................. 00590-03433-71... 7-11 Screw ................................................. 00590-03433-71..... 7-5 Screw ................................................. 00590-03434-71... 5-71 Screw ................................................. 00590-03468-71... 7-11 Screw ................................................. 00590-03471-71... 5-55 Screw ................................................. 00590-03471-71... 5-59 Screw ................................................. 00590-03482-71... 2-31 Screw ................................................. 00590-03585-71... 7-35 Screw ................................................. 00590-03591-71... 2-21 Screw ................................................. 00590-03591-71..... 3-5 Screw ................................................. 00590-03591-71... 4-19 Screw ................................................. 00590-03591-71... 5-19 Screw ................................................. 00590-03591-71... 5-25 Screw ................................................. 00590-03591-71... 5-33 Screw ................................................. 00590-03591-71..... 5-5 Screw ................................................. 00590-03591-71... 5-65 Screw ................................................. 00590-03591-71... 5-77 Screw ................................................. 00590-03607-71... 2-43 Screw ................................................. 00590-03625-71... 5-33 Screw ................................................. 00590-03628-71... 5-33 Screw ................................................. 00590-31677-71... 7-35 Screw ................................................. 00590-39658-71... 5-65 Screw ................................................. 00590-39687-71... 7-35 Screw ................................................. 00590-39688-71... 2-13 Screw ................................................. 00590-39688-71... 2-43 Screw ................................................. 00590-39688-71... 2-45 Screw ................................................. 00590-39688-71... 7-35 Screw ................................................. 00590-39706-71... 2-43 Screw ................................................. 00590-39812-71... 5-55 Screw ................................................. 00590-39812-71... 5-59 Screw ................................................. 00590-41865-71... 7-11 Screw ................................................. 00590-41865-71..... 7-5

A-9

Alphabetical Parts Index

Description

Orderpicker - Model 7BPUE15

Part No.

Page

Screw ................................................. 00590-41894-71 ...5-41 Screw ................................................. 00590-41916-71 ...5-33 Screw ................................................. 00590-41922-71 ...5-33 Screw ................................................. 00590-42003-71 ...2-21 Screw ................................................. 00590-44173-71 ...5-26 Screw ................................................. 00590-44375-71 ...7-37 Screw ................................................. 00590-44467-71 ...5-11 Screw ................................................. 00590-44467-71 ...5-19 Screw ................................................. 00590-44467-71 ...5-71 Screw ................................................. 00590-44743-71 ...7-19 Screw ................................................. 00590-45924-71 .....4-6 Screw ................................................. 00590-45925-71 ...5-19 Screw ................................................. 00590-45925-71 ...5-25 Screw ................................................. 00590-45925-71 ...5-65 Screw ................................................. 00590-45926-71 ...5-25 Screw ................................................. 00590-45927-71 ...5-34 Screw ................................................. 00590-45928-71 ...4-19 Screw ................................................. 00590-45928-71 ...5-25 Screw ................................................. 00590-45929-71 ...4-19 Screw ................................................. 00590-45930-71 .....5-5 Screw ................................................. 00590-45930-71 ...7-19 Screw ................................................. 00590-46032-71 ...5-19 Screw ................................................. 00590-46032-71 ...5-25 Screw ................................................. 00590-46032-71 ...5-71 Screw ................................................. 00590-46033-71 ...5-65 Screw ................................................. 00590-46034-71 ...7-15 Screw ................................................. 00590-46034-71 ...7-19 Screw ................................................. 00590-46036-71 .....6-7 Screw ................................................. 00590-46036-71 ...7-15 Screw ................................................. 00590-46036-71 ...7-19 Screw ................................................. 00590-46037-71 ...5-25 Screw ................................................. 00590-47107-71 ...5-15 Screw ................................................. 00590-47701-71 .....3-9 Screw ................................................. 00590-47702-71 .....3-9 Screw ................................................. 00590-48296-71 ...6-17 Screw ................................................. 00590-48296-71 ...6-19 Screw ................................................. 00590-48298-71 ...6-19 Screw ................................................. 00590-49079-71 ...4-10 Screw ................................................. 00590-49856-71 ...2-33 Screw ................................................. 00590-50118-71 .....4-9 Screw ................................................. 00590-50869-71 .....6-9 Screw, Cap, Socket Head ..................... 00590-46014-71 ...4-13 Screw, M12 x 30 ................................ 00590-39687-71 ...2-39 Screw, M12 x 30 ................................ 00590-39687-71 ...2-41 Screw, M12 x 30 ................................ 00590-39687-71 ...2-43 Screw, M12 x 30 ................................ 00590-39687-71 ...2-45 Screw, M12 x 30 ................................ 00590-39687-71 .....2-7 Screw, M12 x 50 ................................ 00590-03168-71 ...2-39 Screw, M12 x 50 ................................ 00590-03168-71 ...2-43 Screw, M12 x 50 ................................ 00590-03168-71 ...2-45 Screw, Mounting.................................. 00590-50118-71 .....4-5 Screw, Set........................................... 00590-02883-71 ...7-29 Screw, Set........................................... 00590-41927-71 ...5-34 Screw, Set........................................... 00590-41973-71 ...5-34 Screw, Set........................................... 00590-42236-71 ...5-33 Screw, Set........................................... 00590-47700-71 .....3-5 Screw, Thread-Forming ......................... 00590-02960-71 ...2-25 Screw, Thread-Forming ......................... 00590-02960-71 ...2-21 Screw, Thread-Forming ......................... 00590-02960-71 ...2-35 Screw, Thread-Forming ......................... 00590-02960-71 .....3-9 Screw, Thread-Forming ......................... 00590-02960-71 .....4-9

A-10

Description

Part No.

Page

Screw, Thread-Forming..........................00590-02960-71 ... 5-25 Screw, Thread-Forming..........................00590-02960-71 ..... 5-5 Screw, Thread-Forming..........................00590-02960-71 ..... 6-7 Screw, Thread-Forming..........................00590-02960-71 ... 7-12 Screw, Thread-Forming..........................00590-48296-71 ... 6-15 Screw, Thread-Forming..........................00590-51608-71 ... 7-12 Seal ....................................................00590-02802-71 ... 6-15 Seal ....................................................00590-02802-71 ... 6-17 Seal ....................................................00590-39824-71 ... 5-45 Seal ....................................................00590-44948-71 ... 6-19 Seal, Oil..............................................00590-02779-71 ..... 4-9 Seal, Oil..............................................00590-02878-71 ... 6-15 Seal, Oil..............................................00590-02941-71 ... 6-15 Seal, Oil..............................................00590-02941-71 ... 6-17 Seal, Pressure Ring ...............................00590-47716-71 ... 6-19 Seal, Square ........................................00590-47721-71 ... 6-19 Seal, Wiper .........................................00590-47722-71 ... 6-19 Set, Brush (4 per set) .............................00590-04567-71 ... 5-45 Set, Brush (4 per set) .............................00590-45980-71 ... 5-45 Set, Brush (8 per set) .............................00590-39830-71 ... 5-45 Set, Brush (8 per set) .............................00590-41807-71 ... 5-45 Set, Brush Spring (4 per set) ...................00590-04574-71 ... 5-45 Set, Brush Spring (4 per set) ...................00590-47120-71 ... 5-45 Set, Brush Spring (8 per set) ...................00590-45981-71 ... 5-45 Shaft ...................................................00590-39685-71 ... 2-11 Shaft ...................................................00590-41845-71 ... 7-35 Shaft ...................................................00590-50078-71 ... 2-13 Shaft, Control Handle............................00590-41914-71 ... 5-33 Shaft, Pivot...........................................00590-02906-71 ... 2-39 Shaft, Pivot...........................................00590-41842-71 ... 7-37 Shim Set ..............................................00590-47740-71 ... 4-10 Shim ...................................................00590-02707-71 ... 5-34 Shim ...................................................00590-03159-71 ... 7-27 Shim ...................................................00590-03622-71 ... 5-33 Shim ...................................................00590-45989-71 ... 5-45 Shim, 0.002 in. Thick............................00590-39871-71 ... 4-10 Shim, 0.005 in. Thick............................00590-46015-71 ... 4-13 Shim, 0.020 in. Thick............................00590-46017-71 ... 4-13 Shim, Spacer .......................................00590-02947-71 ... 7-27 Shim, Spacer .......................................00590-03351-71 ... 7-27 Shim, Spacer .......................................00590-45895-71 ... 7-19 Shim, Spacer .......................................00590-49150-71 ... 2-13 Shim, Spacer .......................................00590-49895-71 ... 5-65 Shim, Spacer .......................................00590-49993-71 ..... 3-5 Shim, Spacer .......................................00590-50563-71 ... 2-13 Sidegate Installation, Fixed (Standard).....00590-47639-71 ... 2-28 Sleeve, Identification .............................00590-40740-71 ... 5-33 Sleeve, Mounting, Cylinder ....................00590-03190-71 ... 7-11 Sleeve, Mounting, Cylinder ....................00590-03190-71 ..... 7-5 Slide ...................................................00590-45896-71 ... 7-12 Socket, Bulb .........................................00590-03184-71 ... 5-59 Spacer ................................................00590-03064-71 ... 7-21 Spacer ................................................00590-03114-71 ... 7-29 Spacer ................................................00590-03134-71 ... 5-51 Spacer ................................................00590-39660-71 ... 4-10 Spacer ................................................00590-44524-71 ..... 3-5 Spacer ................................................00590-45767-71 ... 7-12 Spacer ................................................00590-47099-71 ... 2-13 Spacer ................................................00590-50079-71 ... 2-13 Spacer, 0.630 in. Thick.........................00590-46020-71 ... 4-13 Spacer, 0.709 in. Thick.........................00590-46016-71 ... 4-13

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Description

Alphabetical Parts Index

Part No.

Page

Spacer, 3 in. Roller ...............................00590-39722-71 ... 2-45 Spacer, 4 in. Roller ...............................00590-03379-71 ... 2-45 Spacer, 5 in. Roller ...............................00590-39723-71 ... 2-45 Spacer, 6 in. Roller ...............................00590-39689-71 ... 2-45 Spacer, 7 in. Roller ...............................00590-39724-71 ... 2-45 Spacer, 8 in. Roller ...............................00590-03380-71 ... 2-45 Spacer, 9 in. Roller ...............................00590-39725-71 ... 2-45 Spacer, Battery (1.25 in. Thick) ..............00590-02958-71 ... 2-11 Spacer, Brake ......................................00590-40432-71 ..... 4-5 Spacer, Brake, EE .................................00590-47660-71 ..... 4-5 Spacer, Center Cylinder ............................................................

(6 in. Lowered Height)...........................00590-49857-71 ... 7-31 Spacer, Center Cylinder ...........................................................

(7.75 in. Lowered Height)......................00590-48768-71 ... 7-31 Spacer, Center Cylinder ...........................................................

(8 in. Lowered Height)...........................00590-49858-71 ... 7-31 Spacer, Center Cylinder ...........................................................

(8.75 in. Lowered Height)......................00590-50874-71 ... 7-31 Spacer, Center .....................................00590-47098-71 ... 2-11 Spacer, End .........................................00590-47099-71 ... 2-11 Spacer, Female, Hex.............................00590-48306-71 ... 5-25 Spacer, Hex.........................................00590-02988-71 ... 5-19 Spacer, Hex.........................................00590-02988-71 ... 5-65 Spacer, Roller.......................................00590-03112-71 ... 7-11 Spacer, Roller.......................................00590-03112-71 ..... 7-5 Spacer, Roller.......................................00590-03145-71 ... 7-11 Spacer, Roller.......................................00590-03145-71 ..... 7-5 Spacer, Shock Mounting........................00590-03454-71 ... 5-79 Spacer, Thermo ....................................00590-47665-71 ... 5-19 Spacer, Thermo ....................................00590-47665-71 ... 5-25 Spring ................................................00590-46013-71 ... 4-13 Spring Assembly, Gas ...........................00590-49033-71 ... 2-31 Spring Assembly, Poly ...........................00590-45744-71 ... 7-12 Spring .................................................00590-03565-71 ... 7-37 Spring .................................................00590-03583-71 ... 6-15 Spring .................................................00590-39949-71 ... 2-21 Spring .................................................00590-45894-71 ... 7-12 Spring .................................................00590-46062-71 ... 6-17 Spring, Compression.............................00590-03568-71 ... 5-34 Spring, Compression.............................00590-45829-71 ... 6-19 Spring, Compression.............................00590-46057-71 ... 4-19 Spring, Compression.............................00590-46060-71 ... 6-19 Spring, Compression.............................00590-46061-71 ... 6-19 Spring, Compression.............................00590-50027-71 ... 7-11 Spring, Leaf .........................................00590-03382-71 ... 5-55 Spring, Leaf .........................................00590-03382-71 ... 5-59 Spring, Main........................................00590-02922-71 ... 5-21 Spring, Tension ....................................00590-02882-71 ... 7-15 Spring, Tension ....................................00590-02882-71 ... 7-19 Spring, Torsion .....................................00590-45841-71 ... 5-33 Spring, Torsion .....................................00590-45842-71 ... 5-33 Standoff, Insulator .................................00590-03132-71 ... 5-11 Standoff, Insulator .................................00590-46087-71 ... 5-25 Standoff, Insulator .................................00590-47737-71 ... 5-11 Stop Weldment ........................................................................

(107 in. OACH) ...................................00590-45750-71 ... 7-12 Stop Weldment ........................................................................

(88 and 95 in. OACH)..........................00590-03354-71 ... 7-12 Stop Weldment ........................................................................

(88 and 95 in. OACH)..........................00590-03354-71 ..... 7-5 Stop ....................................................00590-03278-71 ... 2-31

00715-00115-14, 01 Apr 2014

Description

Part No.

Page

Strap................................................... 00590-00556-71... 7-15 Strap................................................... 00590-03458-71... 5-26 Strap................................................... 00590-03458-71... 7-19 Strip, Marker ....................................... 00590-02994-71... 5-71 Strip, Marker ....................................... 00590-03042-71... 5-71 Stud.................................................... 00590-02956-71..... 2-7 Stud Alteration, Bearing ........................ 00590-03355-71... 7-12 Stud Alteration, Bearing ........................ 00590-03355-71..... 7-5 Stud.................................................... 00590-03543-71... 5-59 Stud.................................................... 00590-03544-71... 5-55 Stud.................................................... 00590-03544-71... 5-59 Stud.................................................... 00590-03546-71... 5-55 Stud.................................................... 00590-03546-71... 5-59 Stud.................................................... 00590-47640-71... 2-31 Stud, Motor/Encoder ............................ 00590-47753-71... 5-65 Stud, Pass Through ............................... 00590-47697-71... 5-12 Stud, Pivot ........................................... 00590-45763-71... 6-19 Support, Fluorescent Lamp ..................... 00590-03135-71... 5-55 Support, Wire ...................................... 00590-03456-71... 5-55 Support, Wire ...................................... 00590-03456-71... 5-59 Support, Wire ...................................... 00590-03457-71... 5-55 Support, Wire ...................................... 00590-03457-71... 5-59 Switch (S10 and S100)......................... 00590-02995-71... 5-39 Switch (S19 and S20)........................... 00590-02995-71... 2-31 Switch (S2 and S23)............................. 00590-02995-71... 4-19 Switch (S6 and S7)............................... 00590-02995-71... 5-41 Switch................................................. 00590-02995-71... 5-75 Switch................................................. 00590-02995-71... 7-33 Switch................................................. 00590-02995-71... 7-37 Switch................................................. 00590-43619-71... 5-34 Switch, Bypass ..................................... 00590-50577-71... 5-29 Switch, Emergency Power Off (EPO) ....... 00590-48151-71... 5-29 Switch, Horn ........................................ 00590-03612-71... 5-33 Switch, Keylock .................................... 00590-47215-71... 5-29 Switch, Proximity .................................. 00590-46461-71..... 3-5 Switch, Pushbutton (Bypass) ................... 00590-50577-71... 5-75 Switch, Rocker ..................................... 00590-03095-71... 5-55 Switch, Rocker ..................................... 00590-03095-71... 5-59 Switch, Rocker ..................................... 00590-03247-71... 5-29 Switch, Rocker ..................................... 00590-03247-71... 5-65 Tag, Specification, Auxiliary ......................................................

(Special Order) .................................... 00590-46344-71..... 2-7 Tape ................................................... 00590-46067-71... 2-17 Tee ..................................................... 00590-03487-71..... 6-7 Terminal .............................................. 00590-02399-71... 5-33 Terminal .............................................. 00590-02399-71... 5-55 Terminal .............................................. 00590-03237-71... 5-55 Terminal .............................................. 00590-03238-71... 5-55 Terminal .............................................. 00590-03238-71... 5-59 Terminal .............................................. 00590-49124-71... 5-15 Tether, Energy Absorber (4.5 ft long) ...... 00590-50991-71..... 2-9 Tether, Retractable (102 in.) .................. 00590-50992-71..... 2-9 Thermostat ........................................... 00590-03627-71... 5-33 Tie, Cable ........................................... 00590-00556-71... 7-33 Tie, Cable ........................................... 00590-00811-71... 5-43 Tie, Cable ........................................... 00590-42978-71... 5-77 Tie, Cable ........................................... 00590-00556-71... 7-19 Tie, Cable ........................................... 00590-00556-71... 2-23 Tie, Cable ........................................... 00590-00556-71... 2-31 Tie, Cable ........................................... 00590-00556-71... 5-25 Tie, Cable ........................................... 00590-00556-71... 5-39

A-11

Alphabetical Parts Index

Description

Orderpicker - Model 7BPUE15

Part No.

Page

Tie, Cable ........................................... 00590-00556-71 .....5-5 Tie, Cable ........................................... 00590-00556-71 ...5-65 Tie, Cable ........................................... 00590-00556-71 ...5-71 Tie, Cable ........................................... 00590-00556-71 ...5-75 Tie, Cable ........................................... 00590-00556-71 ...5-77 Tie, Cable ........................................... 00590-00811-71 .....3-5 Tie, Cable ........................................... 00590-00811-71 ...4-19 Tie, Cable ........................................... 00590-00811-71 ...5-19 Tie, Cable ........................................... 00590-00811-71 ...5-25 Tie, Cable ........................................... 00590-00811-71 ...5-33 Tie, Cable ........................................... 00590-00811-71 ...5-39 Tie, Cable ........................................... 00590-00811-71 ...5-41 Tie, Cable ........................................... 00590-00811-71 ...5-43 Tie, Cable ........................................... 00590-00811-71 .....5-5 Tie, Cable ........................................... 00590-00811-71 ...5-51 Tie, Cable ........................................... 00590-00811-71 ...5-55 Tie, Cable ........................................... 00590-00811-71 ...5-59 Tie, Cable ........................................... 00590-00811-71 ...5-65 Tie, Cable ........................................... 00590-00811-71 ...5-75 Tie, Cable ........................................... 00590-03458-71 .....5-5 Tie, Cable ........................................... 00590-03458-71 ...5-65 Tie, Cable ........................................... 00590-03458-71 ...5-77 Tie, Cable ........................................... 00590-42978-71 ...5-11 Tire, Poly, Black ................................... 00590-40284-71 .....4-9 Tire, Poly, Red, Stellana ........................ 00590-41875-71 .....4-9 Tire, Poly, Red, Thombert ...................... 00590-41876-71 .....4-9 Tire, Vulkollan, Cold Storage ................. 00590-47734-71 .....4-9 Tube Weldment, Reservoir..................... 00590-45906-71 .....6-9 Valve, Check (CV-1) ............................. 00590-45944-71 ...6-11 Valve, Check (CV-2) ............................. 00590-41900-71 ...6-11 Valve, Check ....................................... 00590-45945-71 ...6-17 Valve, Check ....................................... 00590-45945-71 ...6-19 Valve, Flow Control .............................. 00590-03437-71 ...7-12 Valve, Flow Control .............................. 00590-03437-71 .....7-5 Valve, Flow Control .............................. 00590-03438-71 ...7-11 Valve, Load Holding (SOL-1) ................. 00590-45948-71 ...6-11 Valve, Proportional N/O (SOL-2) ........... 00590-45947-71 ...6-11 Valve, Relief (REL-1) .............................. 00590-45943-71 ...6-11 Valve, Seat.......................................... 00590-03111-71 .....6-9 Washer .............................................. 00590-00396-71 ...2-27 Washer .............................................. 00590-00813-71 ...5-79 Washer .............................................. 00590-00917-71 ...5-79 Washer .............................................. 00590-02813-71 ...7-35 Washer .............................................. 00590-02969-71 ...7-35 Washer .............................................. 00590-02969-71 ...7-37 Washer .............................................. 00590-02973-71 ...2-11 Washer .............................................. 00590-02973-71 ...7-23 Washer .............................................. 00590-03078-71 ...2-17 Washer .............................................. 00590-03092-71 ...5-25 Washer .............................................. 00590-41816-71 ...7-12 Washer .............................................. 00590-41816-71 .....7-5 Washer .............................................. 00590-42081-71 ...7-27 Washer .............................................. 00590-46038-71 ...5-29 Washer .............................................. 00590-46039-71 ...5-19 Washer .............................................. 00590-49881-71 ...4-13 Washer, Flat ....................................... 00590-00064-71 ...2-13 Washer, Flat ....................................... 00590-00064-71 ...7-30 Washer, Flat ....................................... 00590-00112-71 ...5-80 Washer, Flat ....................................... 00590-00359-71 ...7-21 Washer, Flat ....................................... 00590-00396-71 ...7-11 Washer, Flat ....................................... 00590-00396-71 .....7-5

A-12

Description

Part No.

Page

Washer, Flat ........................................00590-00473-71 ... 7-15 Washer, Flat ........................................00590-00473-71 ... 7-19 Washer, Flat ........................................00590-00568-71 ... 5-11 Washer, Flat ........................................00590-00568-71 ... 5-51 Washer, Flat ........................................00590-01319-71 ... 2-47 Washer, Flat ........................................00590-02401-71 ... 5-55 Washer, Flat ........................................00590-02710-71 ... 5-34 Washer, Flat ........................................00590-02711-71 ... 5-34 Washer, Flat ........................................00590-02813-71 ... 2-13 Washer, Flat ........................................00590-02813-71 ... 2-45 Washer, Flat ........................................00590-02813-71 ..... 2-7 Washer, Flat ........................................00590-02940-71 ... 2-17 Washer, Flat ........................................00590-02940-71 ..... 3-5 Washer, Flat ........................................00590-02940-71 ..... 3-9 Washer, Flat ........................................00590-02940-71 ... 4-19 Washer, Flat ........................................00590-02940-71 ..... 4-5 Washer, Flat ........................................00590-02940-71 ..... 4-9 Washer, Flat ........................................00590-02940-71 ... 5-11 Washer, Flat ........................................00590-02940-71 ... 5-25 Washer, Flat ........................................00590-02940-71 ..... 6-7 Washer, Flat ........................................00590-02940-71 ... 7-11 Washer, Flat ........................................00590-02948-71 .. 2-13 Washer, Flat ........................................00590-02948-71 ... 2-11 Washer, Flat ........................................00590-02948-71 ... 7-11 Washer, Flat ........................................00590-02948-71 ... 7-21 Washer, Flat ........................................00590-02948-71 ... 7-30 Washer, Flat ........................................00590-02948-71 ..... 7-5 Washer, Flat ........................................00590-02969-71 ... 2-39 Washer, Flat ........................................00590-02969-71 ..... 4-5 Washer, Flat ........................................00590-02973-71 ... 2-37 Washer, Flat ........................................00590-02979-71 ... 5-71 Washer, Flat ........................................00590-03092-71 ... 5-19 Washer, Flat ........................................00590-03092-71 ... 5-49 Washer, Flat ........................................00590-03092-71 ... 5-65 Washer, Flat ........................................00590-03092-71 ... 5-77 Washer, Flat ........................................00590-03163-71 ... 2-31 Washer, Flat ........................................00590-03483-71 ... 7-27 Washer, Flat ........................................00590-03594-71 ... 2-23 Washer, Flat ........................................00590-03599-71 ... 7-25 Washer, Flat ........................................00590-39813-71 ... 5-33 Washer, Flat ........................................00590-39813-71 ... 5-55 Washer, Flat ........................................00590-39813-71 ... 5-59 Washer, Flat ........................................00590-41926-71 ... 5-34 Washer, Flat ........................................00590-44047-71 ... 5-49 Washer, Flat ........................................00590-44378-71 ..... 3-5 Washer, Flat ........................................00590-47738-71 ... 5-11 Washer, Lock .......................................00590-01364-71 ... 5-34 Washer, Lock .......................................00590-02709-71 ... 5-33 Washer, Lock .......................................00590-02851-71 ... 5-65 Washer, Lock .......................................00590-03081-71 ... 4-19 Washer, Lock .......................................00590-03203-71 ... 7-29 Washer, Lock .......................................00590-03484-71 ... 5-25 Washer, Lock .......................................00590-39705-71 ... 2-41 Washer, Lock .......................................00590-39705-71 ... 2-43 Washer, Lock .......................................00590-39705-71 ... 2-45 Washer, Spring ....................................00590-02840-71 ... 5-11 Washer, Wavy.....................................00590-04568-71 ... 5-45 Washer, Wavy.....................................00590-39826-71 ... 5-45 Washer, Wavy.....................................00590-45982-71 ... 5-45 Wheel Assembly...................................00590-02834-71 ... 7-37 Wheel Assembly...................................00590-02834-71 ... 7-35

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Description

Alphabetical Parts Index

Part No.

Page

Wheel Assembly...................................00590-02834-71 ... 2-39 Wheel Assembly, Drive .........................00590-03331-71 ..... 4-9 Wheel Assembly, Load ..........................00590-02748-71 ... 7-12 Wheel Assembly, Load ..........................00590-46386-71 ... 7-12 Wheel Assembly, Load ..........................00590-47133-71 ... 7-12 Wheel Assembly, Load ..........................00590-49910-71 ... 7-12 Wheel Assembly, Load ..........................00590-02748-71 ..... 7-5 Wheel Assembly, Load ..........................00590-46386-71 ..... 7-5 Wheel Assembly, Load ..........................00590-47133-71 ..... 7-5 Wheel Assembly, Load ..........................00590-49910-71 ..... 7-5 Wheel .................................................00590-02763-71 ... 7-37 Wheel .................................................00590-40594-71 ... 2-47 Wheel, Guide ......................................00590-02763-71 ... 2-39 Wheel, Load, Black, Poly.......................00590-02818-71 ... 7-12 Wheel, Load, Black, Poly.......................00590-02818-71 ..... 7-5 Wheel, Load, Brown, Poly .....................00590-49911-71 ... 7-12 Wheel, Load, Brown, Poly .....................00590-49911-71 ..... 7-5

00715-00115-14, 01 Apr 2014

Description

Part No.

Page

Wheel, Load, Poly, Electric Conductive ... 00590-47134-71... 7-12 Wheel, Load, Poly, Electric Conductive ... 00590-47134-71..... 7-5 Wheel, Load, Tan, Poly ......................... 00590-46028-71... 7-12 Wheel, Load, Tan, Poly ......................... 00590-46028-71..... 7-5 Wheel, Machined ................................ 00590-02852-71..... 4-9 Wire Assembly..................................... 00590-02708-71... 5-33 Wire Assembly..................................... 00590-41858-71... 5-34 Wire Assembly..................................... 00590-41923-71... 5-34 Wire Assembly..................................... 00590-45909-71... 5-49 Wire Assembly, Jumper.............................................................

(88 in. OACH, TN)............................... 00590-45804-71... 5-39 Wire Assembly, Jumper.............................................................

(88 in. OACH, TT and TN) .................... 00590-45805-71... 5-39 Wire Guide Field Installation ................. 00590-49208-71... 5-65 Wire................................................... 00590-46025-71... 5-55 Wire, Black ......................................... 00590-03455-71... 5-33 Wire, Multi-Conductor........................... 00590-49859-71... 7-33

A-13

Alphabetical Parts Index

Description

A-14

Orderpicker - Model 7BPUE15

Part No.

Page

Description

Part No.

Page

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

APPENDIX B Part No.

Description

Numerical Parts Index

Numerical Parts Index Page

00590-00055-71 ...............Connector, Mechanical.............. 5-25 00590-00064-71 ...............Washer, Flat............................. 2-13 00590-00065-71 ...............Ring, Retainer........................... 2-11 00590-00065-71 ...............Ring, Retainer........................... 2-13 00590-00128-71 ...............Insulator................................... 5-43 00590-00182-71 ...............Pin (Minimum Order 50)............ 5-43 00590-00183-71 ...............Connector ................................ 5-43 00590-00187-71 ...............Insulator, Shrink Tubing.............. 5-49 00590-00355-71 ...............Insulator................................... 5-79 00590-00423-71 ...............Fitting, Grease.......................... 7-11 00590-00423-71 ...............Fitting, Grease............................ 7-5 00590-00473-71 ...............Washer, Flat............................. 7-15 00590-00473-71 ...............Washer, Flat............................. 7-19 00590-00556-71 ...............Tie, Cable ................................ 7-33 00590-00556-71 ...............Tie, Cable ................................ 7-19 00590-00556-71 ...............Tie, Cable ................................ 2-23 00590-00556-71 ...............Tie, Cable ................................ 2-31 00590-00556-71 ...............Tie, Cable ................................ 5-25 00590-00556-71 ...............Tie, Cable ................................ 5-39 00590-00556-71 ...............Tie, Cable .................................. 5-5 00590-00556-71 ...............Tie, Cable ................................ 5-65 00590-00556-71 ...............Tie, Cable ................................ 5-71 00590-00556-71 ...............Tie, Cable ................................ 5-75 00590-00556-71 ...............Tie, Cable ................................ 5-77 00590-00557-71 ...............Anchor, Plastic Mounting ........... 4-19 00590-00570-71 ...............Latch, Flexible .......................... 5-55 00590-00570-71 ...............Latch, Flexible .......................... 5-59 00590-00571-71 ...............Latch, Flexible .......................... 5-55 00590-00571-71 ...............Latch, Flexible .......................... 5-59 00590-00811-71 ...............Tie, Cable ................................ 5-43 00590-00811-71 ...............Tie, Cable .................................. 3-5 00590-00811-71 ...............Tie, Cable ................................ 4-19 00590-00811-71 ...............Tie, Cable ................................ 5-19 00590-00811-71 ...............Tie, Cable ................................ 5-25 00590-00811-71 ...............Tie, Cable ................................ 5-33 00590-00811-71 ...............Tie, Cable ................................ 5-39 00590-00811-71 ...............Tie, Cable ................................ 5-41 00590-00811-71 ...............Tie, Cable ................................ 5-43 00590-00811-71 ...............Tie, Cable .................................. 5-5 00590-00811-71 ...............Tie, Cable ................................ 5-51 00590-00811-71 ...............Tie, Cable ................................ 5-55 00590-00811-71 ...............Tie, Cable ................................ 5-59 00590-00811-71 ...............Tie, Cable ................................ 5-65 00590-00811-71 ...............Tie, Cable ................................ 5-75 00590-01687-71 ...............Pin, Spiral .................................. 4-9 00590-01691-71 ...............Fitting, Grease............................ 4-9 00590-01779-71 ...............Pin, Spiral ................................ 5-34 00590-01785-71 ...............Meter, Hour ............................... 5-5 00590-02399-71 ...............Terminal................................... 5-33 00590-02399-71 ...............Terminal................................... 5-55 00590-02700-71 ...............Grommet ................................. 5-33 00590-02701-71 ...............Bearing, Sleeve ........................ 5-34 00590-02706-71 ...............Screw...................................... 7-19 00590-02706-71 ...............Screw...................................... 7-35 00590-02706-71 ...............Screw...................................... 7-37 00590-02707-71 ...............Shim ....................................... 5-34 00590-02708-71 ...............Wire Assembly ......................... 5-33 00590-02722-71 ...............Light Assembly, Bin, Right-Hand . 5-79 00590-02722-71 ...............Light Assembly, Bin, Right-Hand .. 5-77 00590-02723-71 ...............Light Assembly, Bin, Left-Hand .... 5-77 00590-02723-71 ...............Light Assembly, Bin, Left-Hand .... 5-79 00590-02724-71 ...............Motor, Drive, EE ......................... 4-9 00590-02724-71 ...............Motor, Drive, EE ....................... 5-45

00715-00115-14, 01 Apr 2014

Part No.

Description

Page

00590-02733-71............... Ram Assembly, Lift, 1.75 in., ............ ........................................ Two Stage, Right-Hand .............. 6-15 00590-02734-71............... Ram Assembly, Lift, 1.75 in., ............ ........................................ Two Stage, Right-Hand .............. 6-15 00590-02735-71............... Ram Assembly, Lift, 1.75 in., ............ ........................................ Two Stage, Right-Hand .............. 6-15 00590-02736-71............... Ram Assembly, Lift, 1.75 in., ............ ........................................ Two Stage, Right-Hand .............. 6-15 00590-02737-71............... Ram Assembly, Lift, 1.75 in., ............ ........................................ Two Stage, Right-Hand .............. 6-15 00590-02743-71............... Pulley Assembly........................ 7-19 00590-02743-71............... Pulley Assembly, Double ............ 7-23 00590-02744-71............... Pulley Assembly........................ 7-19 00590-02744-71............... Pulley Assembly........................ 7-15 00590-02744-71............... Pulley Assembly........................ 7-25 00590-02748-71............... Wheel Assembly, Load .............. 7-12 00590-02748-71............... Wheel Assembly, Load ................ 7-5 00590-02762-71............... Bracket Weldment .................... 2-39 00590-02763-71............... Wheel..................................... 7-37 00590-02763-71............... Wheel, Guide .......................... 2-39 00590-02771-71............... Knob, Steering Wheel................. 3-9 00590-02772-71............... Antenna Assembly, Fork End ...... 5-65 00590-02779-71............... Seal, Oil.................................... 4-9 00590-02780-71............... Gear, Spur ................................ 4-9 00590-02782-71............... Kit, Tip, Contactor .................... 5-21 00590-02784-71............... Lamp, Strobe, Warning ............. 5-43 00590-02785-71............... Lamp, Strobe, Warning ............. 5-43 00590-02786-71............... Lamp, Strobe, Warning ............. 5-43 00590-02791-71............... Light, Bin ................................. 5-79 00590-02794-71............... Block....................................... 7-33 00590-02794-71............... Housing, Inner ......................... 2-31 00590-02794-71............... Housing, Inner ......................... 5-39 00590-02794-71............... Housing, Inner ......................... 5-41 00590-02794-71............... Housing, Inner ......................... 5-75 00590-02794-71............... Housing, Inner ......................... 7-37 00590-02802-71............... Seal ........................................ 6-15 00590-02802-71............... Seal ........................................ 6-17 00590-02803-71............... Fork ........................................ 7-29 00590-02804-71............... Fork ........................................ 7-29 00590-02805-71............... Fork ........................................ 7-29 00590-02806-71............... Fork ........................................ 7-29 00590-02807-71............... Fork ........................................ 7-29 00590-02808-71............... Fork ........................................ 7-29 00590-02810-71............... Nut ......................................... 7-25 00590-02812-71............... Bracket.................................... 7-23 00590-02813-71............... Washer ................................... 7-35 00590-02813-71............... Washer, Flat ............................ 2-13 00590-02818-71............... Wheel, Load, Black, Poly........... 7-12 00590-02818-71............... Wheel, Load, Black, Poly............. 7-5 00590-02834-71............... Wheel Assembly ...................... 7-37 00590-02834-71............... Wheel Assembly ...................... 7-35 00590-02834-71............... Wheel Assembly ...................... 2-39 00590-02835-71............... Bearing ................................... 2-39 00590-02835-71............... Bearing ................................... 7-37 00590-02840-71............... Washer, Spring ........................ 5-11 00590-02841-71............... Gear....................................... 5-33 00590-02851-71............... Washer, Lock ........................... 5-65 00590-02852-71............... Wheel, Machined ...................... 4-9 00590-02854-71............... Gear, Pinion .............................. 4-9 00590-02857-71............... Kit, Guide and Insulator ............ 5-21 00590-02859-71............... Light Assembly, Warning ........... 5-43 00590-02860-71............... Light Assembly, Warning ........... 5-43 00590-02861-71............... Light Assembly, Warning ........... 5-43

B-1

Numerical Parts Index

Part No.

Orderpicker - Model 7BPUE15

Description

Page

00590-02862-71 .............. Light Assembly, Warning............5-43 00590-02863-71 .............. Connector, Battery (Red) ................. ........................................ (Standard) ................................5-15 00590-02866-71 .............. Cover, Reflector Lamp ................5-55 00590-02867-71 .............. Bracket ....................................5-59 00590-02868-71 .............. Bracket, Light ............................5-79 00590-02871-71 .............. Block .......................................7-33 00590-02871-71 .............. Housing, Outer .........................2-31 00590-02871-71 .............. Housing, Outer .........................5-39 00590-02871-71 .............. Housing, Outer .........................5-41 00590-02871-71 .............. Housing, Outer .........................5-75 00590-02871-71 .............. Housing, Outer .........................7-37 00590-02875-71 .............. Connector, Straight Thread.........6-11 00590-02875-71 .............. Connector, Straight Thread.........7-11 00590-02878-71 .............. Seal, Oil ..................................6-15 00590-02879-71 .............. Ring, Snap ...............................6-19 00590-02882-71 .............. Spring, Tension .........................7-15 00590-02882-71 .............. Spring, Tension .........................7-19 00590-02884-71 .............. Pulley.......................................7-11 00590-02884-71 .............. Pulley.......................................7-27 00590-02884-71 .............. Pulley.........................................7-5 00590-02885-71 .............. Pulley.......................................7-21 00590-02887-71 .............. Pulley, Cable ............................7-23 00590-02888-71 .............. Guard, Keeper .........................7-25 00590-02893-71 .............. Bearing....................................7-12 00590-02893-71 .............. Bearing......................................7-5 00590-02896-71 .............. Plug, Machined, Battery Gate.....2-13 00590-02896-71 .............. Plug, Machined, Battery Gate.....2-11 00590-02906-71 .............. Shaft, Pivot ...............................2-39 00590-02911-71 .............. Cable Assembly ........................5-65 00590-02915-71 .............. Plug, Dipstick ..............................4-9 00590-02918-71 .............. Plug, Pipe...................................4-9 00590-02919-71 .............. Gear, Helical..............................4-9 00590-02922-71 .............. Spring, Main ............................5-21 00590-02924-71 .............. Bushing....................................5-15 00590-02931-71 .............. Lever .......................................7-33 00590-02931-71 .............. Lever .......................................7-37 00590-02931-71 .............. Lever, Limit Switch .....................2-31 00590-02931-71 .............. Lever, Limit Switch .....................5-39 00590-02931-71 .............. Lever, Limit Switch .....................5-41 00590-02931-71 .............. Lever, Limit Switch .....................5-75 00590-02941-71 .............. Seal, Oil ..................................6-15 00590-02941-71 .............. Seal, Oil ..................................6-17 00590-02943-71 .............. Ball, Check.................................6-9 00590-02946-71 .............. Pin, Fork ..................................7-29 00590-02947-71 .............. Shim, Spacer ............................7-27 00590-02948-71 ............. Washer, Flat .............................2-13 00590-02956-71 .............. Stud...........................................2-7 00590-02958-71 .............. Spacer, Battery (1.25 in. Thick)...2-11 00590-02959-71 .............. Gate, Machined, Right-Hand ......2-31 00590-02960-71 .............. Screw, Thread-Forming ..............2-25 00590-02960-71 .............. Screw ......................................7-19 00590-02969-71 .............. Washer....................................7-35 00590-02969-71 .............. Washer....................................7-37 00590-02974-71 .............. O-Ring, Dipstick ..........................4-9 00590-02984-71 .............. Plate, Cover..............................4-10 00590-02987-71 .............. Contactor Assembly, PC .............5-11 00590-02987-71 .............. Contactor Assembly, PC .............5-21 00590-02988-71 .............. Spacer, Hex .............................5-19 00590-02988-71 .............. Spacer, Hex .............................5-65 00590-02992-71 .............. Nut .........................................2-25 00590-02993-71 .............. Connector, Electric Plug .............5-79 00590-02994-71 .............. Strip, Marker ............................5-71 00590-02995-71 .............. Switch (S10 and S100)..............5-39 00590-02995-71 .............. Switch (S19 and S20)................2-31 00590-02995-71 .............. Switch (S2 and S23)..................4-19 00590-02995-71 .............. Switch (S6 and S7)....................5-41 00590-02995-71 .............. Switch .....................................5-75

B-2

Part No.

Description

Page

00590-02995-71 ...............Switch ..................................... 7-33 00590-02995-71 ...............Switch ..................................... 7-37 00590-03000-71 ...............Connector, Hydraulic, Beaded...... 6-7 00590-03001-71 ...............Screw...................................... 5-19 00590-03001-71 ...............Screw...................................... 7-15 00590-03001-71 ...............Screw...................................... 7-19 00590-03002-71 ...............Cap, Filler, Breather .................... 6-9 00590-03007-71 ...............Pulley, Cable ............................ 7-25 00590-03014-71 ...............Decal, Toyota ............................. 2-7 00590-03017-71 ...............Gate, Machined, Left-Hand ........ 2-31 00590-03022-71 ...............Screw...................................... 7-19 00590-03034-71 ...............Guard, Light, Warning .............. 5-43 00590-03038-71 ...............Deflector, Air ............................ 5-55 00590-03038-71 ...............Deflector, Air ............................ 5-59 00590-03041-71 ...............Pin, Contact ............................. 5-79 00590-03042-71 ...............Strip, Marker............................ 5-71 00590-03058-71 ...............Kit, Service .............................. 6-13 00590-03059-71 ...............Plug, Packing Backup ................ 6-15 00590-03059-71 ...............Plug, Packing Backup ................ 6-17 00590-03062-71 ...............Bearing, Roller, Mast ................... 7-5 00590-03062-71 ...............Bearing, Roller, Mast ................. 7-11 00590-03064-71 ...............Spacer .................................... 7-21 00590-03072-71 ...............Bearing ................................... 2-31 00590-03076-71 ...............Pin, Cotter................................ 7-35 00590-03076-71 ...............Pin, Cotter................................ 7-37 00590-03083-71 ...............Plate, Steering Wheel.................. 3-9 00590-03085-71 ...............Screw...................................... 5-65 00590-03088-71 ...............Key, Woodruff .......................... 4-10 00590-03088-71 ...............Key, Woodruff ............................ 4-5 00590-03088-71 ...............Key, Woodruff ............................ 4-9 00590-03091-71 ...............Gear, Axle ................................. 4-9 00590-03092-71 ...............Washer, Flat............................. 5-65 00590-03095-71 ...............Switch, Rocker.......................... 5-55 00590-03095-71 ...............Switch, Rocker.......................... 5-59 00590-03111-71 ...............Valve, Seat................................. 6-9 00590-03112-71 ...............Spacer, Roller........................... 7-11 00590-03112-71 ...............Spacer, Roller............................. 7-5 00590-03113-71 ...............Screw...................................... 5-65 00590-03113-71 ...............Screw...................................... 7-15 00590-03113-71 ...............Screw...................................... 7-19 00590-03114-71 ...............Spacer .................................... 7-29 00590-03115-71 ...............Pulley, Sheave .......................... 7-27 00590-03116-71 ...............Cover, Tractor ............................ 2-7 00590-03117-71 ...............Pin, Pivot.................................. 2-31 00590-03121-71 ...............Angle, Support Rollers ............... 2-45 00590-03132-71 ...............Standoff, Insulator ..................... 5-11 00590-03134-71 ...............Spacer .................................... 5-51 00590-03135-71 ...............Support, Fluorescent Lamp ......... 5-55 00590-03136-71 ...............Bracket, Light............................ 5-59 00590-03137-71 ...............Anchor, Plastic Mounting ........... 5-77 00590-03137-71 ...............Anchor, Plastic Mounting ........... 5-41 00590-03137-71 ...............Anchor, Plastic Mounting ........... 5-75 00590-03137-71 ...............Anchor, Plastic Mounting ........... 5-39 00590-03138-71 ...............Clamp, Hose .............................. 6-7 00590-03142-71 ...............Plug, Cylinder, Machined........... 6-15 00590-03142-71 ...............Plug, Cylinder, Machined........... 6-17 00590-03145-71 ...............Spacer, Roller........................... 7-11 00590-03145-71 ...............Spacer, Roller............................. 7-5 00590-03159-71 ...............Shim ....................................... 7-27 00590-03162-71 ...............Nut, Jam.................................. 2-13 00590-03167-71 ...............Screw...................................... 7-15 00590-03174-71 ...............Clamp ..................................... 2-31 00590-03175-71 ...............Screw...................................... 2-25 00590-03176-71 ...............Pin ............................................ 3-5 00590-03183-71 ...............Lamp, Fluorescent ..................... 5-55 00590-03184-71 ...............Socket, Bulb ............................. 5-59 00590-03185-71 ...............Hose, Formed............................. 6-7 00590-03190-71 ...............Sleeve, Mounting, Cylinder ........ 7-11

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Part No.

Description

Numerical Parts Index

Page

00590-03190-71 ...............Sleeve, Mounting, Cylinder .......... 7-5 00590-03204-71 ...............Screw...................................... 2-25 00590-03233-71 ...............Hose Assembly ........................... 6-7 00590-03237-71 ...............Terminal................................... 5-55 00590-03238-71 ...............Terminal................................... 5-55 00590-03238-71 ...............Terminal................................... 5-59 00590-03239-71 ...............Housing, Connector .................. 5-33 00590-03240-71 ...............Contact, Socket ........................ 5-33 00590-03242-71 ...............Clamp, Loop, Cushioned ........... 5-25 00590-03246-71 ...............Contactor Assembly, P ............... 5-11 00590-03246-71 ...............Contactor Assembly, P ............... 5-21 00590-03247-71 ...............Switch, Rocker.......................... 5-29 00590-03247-71 ...............Switch, Rocker.......................... 5-65 00590-03251-71 ...............Bracket, Cylinder ...................... 6-17 00590-03252-71 ...............Clamp, Cable........................... 7-19 00590-03252-71 ...............Clamp, Harness........................ 7-15 00590-03256-71 ...............Axle Assembly............................ 7-5 00590-03256-71 ...............Axle Assembly.......................... 7-11 00590-03258-71 ...............Case Alteration......................... 5-33 00590-03259-71 ...............Bearing Alteration, Sleeve.......... 5-33 00590-03260-71 ...............Bearing Alteration, Sleeve.......... 5-33 00590-03264-71 ...............Retainer ..................................... 2-7 00590-03278-71 ...............Stop ........................................ 2-31 00590-03281-71 ...............Harness, Wiring ....................... 5-59 00590-03284-71 ...............Bracket .................................... 5-25 00590-03297-71 ...............Guard ..................................... 7-15 00590-03297-71 ...............Guard ..................................... 7-19 00590-03297-71 ...............Guard, Cable........................... 5-19 00590-03302-71 ...............Line Assembly, Hydraulic ............. 6-7 00590-03303-71 ...............Line Assembly, Hydraulic ............. 6-7 00590-03311-71 ...............Rod, Extension.......................... 7-27 00590-03312-71 ...............Pulley, Shaft ............................. 7-27 00590-03313-71 ...............Ram Assembly, Lift, 1.75 in., ............. ........................................Two Stage, Right-Hand .............. 6-15 00590-03314-71 ...............Ram Assembly, Lift, 1.75 in., ............. ........................................Two Stage, Left-Hand................. 6-15 00590-03315-71 ...............Ram Assembly, Lift, 1.75 in., ............. ........................................Two Stage, Left-Hand................. 6-15 00590-03316-71 ...............Ram Assembly, Lift, 1.75 in., ............ ........................................Two Stage, Left-Hand................. 6-15 00590-03317-71 ...............Ram Assembly, Lift, 1.75 in., ............ ........................................Two Stage, Left-Hand................. 6-15 00590-03318-71 ...............Ram Assembly, Lift, 1.75 in., ............ ........................................Two Stage, Left-Hand................. 6-15 00590-03320-71 ...............Ram Assembly, Lift, 1.75 in., ............ ........................................Two Stage, Left-Hand................. 6-15 00590-03331-71 ...............Wheel Assembly, Drive................ 4-9 00590-03346-71 ...............Clamp, Hose ............................ 7-19 00590-03347-71 ...............Pulley Assembly, .............................. ........................................Double, Optional ...................... 7-21 00590-03349-71 ...............Anchor, Chain .......................... 7-12 00590-03349-71 ...............Anchor, Chain ............................ 7-5 00590-03350-71 ...............Anchor, Chain .......................... 7-11 00590-03350-71 ...............Anchor, Chain ............................ 7-5 00590-03351-71 ...............Shim, Spacer............................ 7-27 00590-03354-71 ...............Stop Weldment ................................ ........................................(88 and 95 in. OACH).............. 7-12 00590-03354-71 ...............Stop Weldment ................................ ........................................(88 and 95 in. OACH)................ 7-5 00590-03355-71 ...............Stud Alteration, Bearing............. 7-12 00590-03355-71 ...............Stud Alteration, Bearing............... 7-5 00590-03376-71 ...............Plate, Wheel, 0.06 in. Thick....... 7-35 00590-03378-71 ...............Plate, 0.06 in. Thick .................. 2-39 00590-03378-71 ...............Plate, 0.06 in. Thick .................. 2-41 00590-03378-71 ...............Plate, 0.06 in. Thick .................. 2-43 00590-03378-71 ...............Plate, 0.06 in. Thick .................. 2-45 00590-03379-71 ...............Spacer, 4 in. Roller ................... 2-45 00590-03380-71 ...............Spacer, 8 in. Roller ................... 2-45

00715-00115-14, 01 Apr 2014

Part No.

Description

Page

00590-03382-71............... Spring, Leaf ............................. 5-55 00590-03382-71............... Spring, Leaf ............................. 5-59 00590-03397-71............... Pad, Right-Hand ....................... 2-31 00590-03398-71............... Pad, Left-Hand.......................... 2-31 00590-03401-71............... Cover, Console ......................... 2-7 00590-03402-71............... Cable Assembly, Drag ................ 5-5 00590-03405-71............... Button, Horn ............................ 5-33 00590-03406-71............... Guard, Cable .......................... 5-41 00590-03409-71............... Decal, Bumper ........................... 2-7 00590-03409-71............... Decal, Bumper ......................... 5-65 00590-03420-71............... Bearing, Sleeve ........................ 5-33 00590-03428-71............... Screw (88 in. OACH ONLY.............. ........................................ with High Performance) ............. 5-41 00590-03437-71............... Valve, Flow Control................... 7-12 00590-03437-71............... Valve, Flow Control..................... 7-5 00590-03438-71............... Valve, Flow Control................... 7-11 00590-03446-71............... Fuse........................................ 5-55 00590-03447-71............... Fuse, 6 Amp ............................ 5-71 00590-03448-71............... Holder, Fuse ............................ 5-55 00590-03451-71............... Bulb, Light ............................... 5-59 00590-03452-71............... Ballast, Light ............................ 5-55 00590-03453-71............... Holder, Fluorescent Lamp........... 5-55 00590-03454-71............... Spacer, Shock Mounting............ 5-79 00590-03455-71............... Wire, Black ............................. 5-33 00590-03456-71............... Support, Wire .......................... 5-55 00590-03456-71............... Support, Wire .......................... 5-59 00590-03457-71............... Support, Wire .......................... 5-55 00590-03457-71............... Support, Wire .......................... 5-59 00590-03458-71............... Strap....................................... 5-26 00590-03458-71............... Strap....................................... 7-19 00590-03458-71............... Tie, Cable.................................. 5-5 00590-03458-71............... Tie, Cable................................ 5-65 00590-03458-71............... Tie, Cable................................ 5-77 00590-03464-71............... Link, Connecting....................... 7-11 00590-03464-71............... Link, Connecting......................... 7-5 00590-03479-71............... Nut, Push................................... 2-7 00590-03484-71............... Washer, Lock ........................... 5-25 00590-03487-71............... Tee ........................................... 6-7 00590-03488-71............... Cap, Tube Fitting ...................... 6-11 00590-03489-71............... Adapter, O-Ring ....................... 7-11 00590-03489-71............... Adapter, O-Ring ......................... 7-5 00590-03491-71............... Cap, Tube Fitting ........................ 6-7 00590-03495-71............... Pin, Spiral................................ 5-33 00590-03502-71............... Decal, Handle............................ 2-7 00590-03503-71............... Decal, Battery Cable................... 2-7 00590-03505-71............... Decal, Overhead Guard.............. 2-7 00590-03506-71............... Decal, Warning, Drive Unit.......... 2-7 00590-03508-71............... Decal, ESD .............................. 5-19 00590-03513-71............... Decal, Emergency Lower ............. 2-7 00590-03515-71............... Decal, Warning.......................... 2-7 00590-03524-71............... Decal, Disconnect....................... 2-7 00590-03541-71............... Clamp....................................... 6-9 00590-03543-71............... Stud ........................................ 5-59 00590-03544-71............... Stud ........................................ 5-55 00590-03544-71............... Stud ........................................ 5-59 00590-03546-71............... Stud ........................................ 5-55 00590-03546-71............... Stud ........................................ 5-59 00590-03548-71............... Hose, Drain ............................... 6-9 00590-03552-71............... Bolt, Lug .................................... 4-9 00590-03565-71............... Spring..................................... 7-37 00590-03568-71............... Spring, Compression................. 5-34 00590-03569-71............... Kit, Gasket, Neoprene ................ 6-9 00590-03577-71............... Jack, Banana ........................... 5-25 00590-03577-71............... Jack, Banana ........................... 5-19 00590-03580-71............... Plate, 0.12 in. Thick.................. 2-43 00590-03580-71............... Plate, 0.12 in. Thick.................. 2-45 00590-03581-71............... Plate, 0.75 in. Thick.................. 2-43 00590-03581-71............... Plate, 0.75 in. Thick.................. 2-45

B-3

Numerical Parts Index

Part No.

Orderpicker - Model 7BPUE15

Description

Page

00590-03583-71 .............. Spring .....................................6-15 00590-03585-71 .............. Screw ......................................7-35 00590-03586-71 .............. Cover ......................................5-33 00590-03587-71 .............. Piston, Lowering Cushion ...........6-15 00590-03588-71 .............. Cable Assembly ........................2-23 00590-03589-71 .............. Plate, 1.00 in. Thick ..................2-43 00590-03589-71 .............. Plate, 1.00 in. Thick ..................2-45 00590-03590-71 .............. Plate, 0.12 in. Thick ..................7-35 00590-03591-71 .............. Screw ......................................5-25 00590-03591-71 .............. Screw ......................................5-65 00590-03596-71 .............. Adapter ...................................6-15 00590-03596-71 .............. Adapter ...................................6-17 00590-03598-71 .............. Ring, Retainer ...........................6-15 00590-03600-71 .............. Rod, Piston, Right-Hand.................... ........................................ and Left-Hand ...........................6-15 00590-03600-71 .............. Rod, Piston, Right-Hand ................... ........................................ and Left-Hand ...........................6-17 00590-03601-71 .............. Rod, Piston, Right-Hand.................... ........................................ and Left-Hand ...........................6-15 00590-03601-71 .............. Rod, Piston, Right-Hand.................... ........................................ and Left-Hand ...........................6-17 00590-03602-71 .............. Rod, Piston, Right-Hand ................... ........................................ and Left-Hand ...........................6-15 00590-03602-71 .............. Rod, Piston, Right-Hand.................... ........................................ and Left-Hand ...........................6-17 00590-03603-71 .............. Rod, Piston, Right-Hand.................... ........................................ and Left-Hand ...........................6-15 00590-03604-71 .............. Rod, Piston, Right-Hand ................... ........................................ and Left-Hand ...........................6-15 00590-03609-71 .............. Plug, Piston, Machined ..............6-15 00590-03610-71 .............. Pulley, Cable ............................2-23 00590-03612-71 .............. Switch, Horn ............................5-33 00590-03613-71 .............. Pin, Pivot ..................................5-33 00590-03622-71 .............. Shim........................................5-33 00590-03623-71 .............. Bearing, Sleeve.........................5-33 00590-03627-71 .............. Thermostat................................5-33 00590-03630-71 .............. Heater .....................................5-33 00590-04496-71 .............. Decal, Toyota .............................2-7 00590-04566-71 .............. Bearing....................................5-46 00590-04566-71 .............. Bearing, Drive End ....................5-45 00590-04567-71 .............. Set, Brush (4 per set) .................5-45 00590-04574-71 .............. Set, Brush Spring (4 per set) .......5-45 00590-04715-71 .............. Fan..........................................5-45 00590-04750-71 .............. Brush Box and Plate Assembly ....5-45 00590-05266-71 .............. Lens.........................................5-43 00590-05268-71 .............. Lens.........................................5-43 00590-05271-71 .............. Lamp, Strobe, Warning..............5-43 00590-05272-71 .............. Lens.........................................5-43 00590-05273-71 .............. Flash Tube, Xenon .....................5-43 00590-05283-71 .............. Decal.......................................5-19 00590-05283-71 .............. Decal.......................................5-25 00590-05283-71 .............. Decal.......................................5-43 00590-05283-71 .............. Decal.......................................5-71 00590-05283-71 .............. Decal.......................................5-79 00590-05311-71 .............. Roller, Battery ...........................2-11 00590-05311-71 .............. Roller, Battery ...........................2-13 00590-31677-71 .............. Screw ......................................7-35 00590-39639-71 .............. Lens, Light ................................5-55 00590-39639-71 .............. Lens, Light ................................5-59 00590-39640-71 .............. Lens, Light ................................5-59 00590-39640-71 .............. Lens, Light ................................5-55 00590-39641-71 .............. Light and Fan Assembly, .................. ........................................ Standard, (Pre 12/31/2012).....5-51 00590-39642-71 .............. Light and Fan Assembly,................... ........................................ Standard, (Pre 12/31/2012).....5-51 00590-39658-71 .............. Screw ......................................5-65 00590-39660-71 .............. Spacer.....................................4-10 00590-39679-71 .............. Knob .........................................2-7

B-4

Part No.

Description

Page

00590-39685-71 ...............Shaft ....................................... 2-11 00590-39687-71 ...............Screw...................................... 7-35 00590-39688-71 ...............Screw...................................... 2-13 00590-39688-71 ...............Screw...................................... 7-35 00590-39689-71 ...............Spacer, 6 in. Roller ................... 2-45 00590-39690-71 ...............Plate, 0.06 in. Thick .................. 7-35 00590-39690-71 ...............Plate, 0.23 in. Thick .................. 2-39 00590-39691-71 ...............Plate, 0.38 in. Thick .................. 2-39 00590-39691-71 ...............Plate, 0.38 in. Thick .................. 2-43 00590-39691-71 ...............Plate, 0.38 in. Thick .................. 2-45 00590-39691-71 ...............Plate, 0.38 in. Thick .................. 7-35 00590-39694-71 ...............Axle, Wheel............................. 7-37 00590-39695-71 ...............Ring, Snap............................... 7-37 00590-39697-71 ...............Plate Weldment ........................ 7-37 00590-39699-71 ...............Bearing, Flanged ...................... 7-37 00590-39700-71 ...............Pin, Dowel ............................... 7-37 00590-39701-71 ...............Cable Assembly........................ 7-37 00590-39702-71 ...............Housing, Inner.......................... 7-37 00590-39704-71 ...............Roller Assembly, Guide.............. 2-41 00590-39704-71 ...............Roller Assembly, Guide.............. 2-43 00590-39704-71 ...............Roller Assembly, Guide.............. 2-45 00590-39704-71 ...............Roller Assembly, Guide.............. 2-47 00590-39709-71 ...............Plate, 0.25 in. Thick .................. 2-43 00590-39709-71 ...............Plate, 0.25 in. Thick .................. 2-45 00590-39710-71 ...............Plate, 0.50 in. Thick .................. 2-39 00590-39710-71 ...............Plate, 0.50 in. Thick .................. 2-43 00590-39710-71 ...............Plate, 0.50 in. Thick .................. 2-45 00590-39710-71 ...............Plate, 0.50 in. Thick .................. 7-35 00590-39711-71 ...............Plate, 0.63 in. Thick .................. 2-43 00590-39711-71 ...............Plate, 0.63 in. Thick .................. 2-45 00590-39712-71 ...............Plate, 0.88 in. Thick .................. 2-43 00590-39712-71 ...............Plate, 0.88 in. Thick .................. 2-45 00590-39722-71 ...............Spacer, 3 in. Roller ................... 2-45 00590-39723-71 ...............Spacer, 5 in. Roller ................... 2-45 00590-39724-71 ...............Spacer, 7 in. Roller ................... 2-45 00590-39725-71 ...............Spacer, 9 in. Roller ................... 2-45 00590-39733-71 ...............Roller Weldment ....................... 2-47 00590-39734-71 ...............Roller Assembly ........................ 2-47 00590-39736-71 ...............Bearing ................................... 2-47 00590-39737-71 ...............Axle Weldment......................... 2-47 00590-39738-71 ...............Pin, Spiral ................................ 2-47 00590-39762-71 ...............Motor, Drive, Standard ................ 4-9 00590-39762-71 ...............Motor, Drive, Standard .............. 5-45 00590-39767-71 ...............Gear and Pinion Set.................... 4-9 00590-39768-71 ...............Housing, Machined Gear ............ 4-9 00590-39789-71 ...............Lens ........................................ 5-43 00590-39794-71 ...............Kit, Hardware .......................... 5-43 00590-39795-71 ...............Card, Circuit ............................ 5-43 00590-39798-71 ...............O-Ring..................................... 5-43 00590-39799-71 ...............Ring, Strobe ............................. 5-43 00590-39801-71 ...............Light and Fan Assembly, ................... ........................................Cold Storage................................... ........................................(Pre 12/31/2012) ................... 5-51 00590-39802-71 ...............Light and Fan Assembly, ................... ........................................Cold Storage,.................................. ........................................(Pre 12/31/2012) ................... 5-51 00590-39807-71 ...............Housing, Fan............................ 5-59 00590-39807-71 ...............Housing, Fan............................ 5-55 00590-39808-71 ...............Plate, Base ............................... 5-55 00590-39808-71 ...............Plate, Base ............................... 5-59 00590-39809-71 ...............Decal, Light/Fan ....................... 5-55 00590-39809-71 ...............Decal, Light/Fan ....................... 5-59 00590-39810-71 ...............Housing, Fan............................ 5-55 00590-39810-71 ...............Housing, Fan............................ 5-59 00590-39811-71 ...............Guard, Fan .............................. 5-55 00590-39811-71 ...............Guard, Fan .............................. 5-59 00590-39822-71 ...............Fuse, 10 Amp .......................... 5-19 00590-39822-71 ...............Fuse, 10 Amp .......................... 5-25

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Part No.

Description

Numerical Parts Index

Page

00590-39822-71 ...............Fuse, 10 Amp........................... 5-71 00590-39824-71 ...............Seal ........................................ 5-45 00590-39825-71 ...............End Head, Drive ....................... 5-45 00590-39827-71 ...............Bearing, Drive End.................... 5-45 00590-39828-71 ...............Armature and Fan Assembly....... 5-45 00590-39829-71 ...............Package, Field Coil ................... 5-45 00590-39830-71 ...............Set, Brush (8 per set) ................. 5-45 00590-39831-71 ...............Brush Box and Plate Assembly .... 5-45 00590-39832-71 ...............Kit, Lead Assembly.................... 5-45 00590-39834-71 ...............Bearing ................................... 5-46 00590-39834-71 ...............Bearing, Drive End.................... 5-45 00590-39835-71 ...............End Head, Commutator ............. 5-46 00590-39838-71 ...............Armature and Fan Assembly....... 5-45 00590-39839-71 ...............Package, Field Coil ................... 5-45 00590-39848-71 ...............Pulley Assembly ........................ 7-19 00590-39848-71 ...............Pulley Assembly, .............................. ........................................Single, Standard....................... 7-21 00590-39850-71 ...............Guard, Hose ............................ 5-65 00590-39850-71 ...............Guard, Hose ............................ 7-15 00590-39850-71 ...............Guard, Hose ............................ 7-19 00590-39871-71 ...............Shim, 0.002 in. Thick................ 4-10 00590-39872-71 ...............Kit, Shim .................................. 4-10 00590-39949-71 ...............Spring ..................................... 2-21 00590-40284-71 ...............Tire, Poly, Black .......................... 4-9 00590-40292-71 ...............Clamp, Pallet............................ 2-23 00590-40330-71 ...............Pin ............................................ 3-5 00590-40361-71 ...............Plate, Cover ............................. 7-12 00590-40361-71 ...............Plate, Cover ............................... 7-6 00590-40366-71 ...............Cable Assembly, Drag................. 5-5 00590-40410-71 ...............Guard ..................................... 2-23 00590-40431-71 ...............Fork ........................................ 7-29 00590-40432-71 ...............Spacer, Brake............................. 4-5 00590-40594-71 ...............Wheel ..................................... 2-47 00590-40623-71 ...............Reservoir, Plastic ......................... 6-9 00590-40642-71 ...............Gasket, Heatsink ...................... 5-46 00590-40740-71 ...............Sleeve, Identification ................. 5-33 00590-40862-71 ...............Module Assembly, Suppressor, .......... ........................................24 Volt .................................... 5-55 00590-40862-71 ...............Module Assembly, Suppressor, .......... ........................................24 Volt .................................... 5-59 00590-41807-71 ...............Set, Brush (8 per set) ................. 5-45 00590-41809-71 ...............Hose Assembly ........................... 6-7 00590-41810-71 ...............Decal, Battery ............................ 2-7 00590-41831-71 ...............Plate, Wheel, 0.12 in. Thick....... 7-35 00590-41833-71 ...............Plate, Wheel, 0.23 in. Thick....... 7-35 00590-41834-71 ...............Plate, Wheel, 0.38 in. Thick....... 7-35 00590-41835-71 ...............Plate, Wheel, 0.50 in. Thick....... 7-35 00590-41838-71 ...............Plate, Wheel, 0.059 in. Thick..... 7-35 00590-41842-71 ...............Shaft, Pivot............................... 7-37 00590-41843-71 ...............Pivot Weldment, Roller............... 7-37 00590-41844-71 ...............Bracket Weldment..................... 7-35 00590-41845-71 ...............Shaft ....................................... 7-35 00590-41846-71 ...............Roller Assembly with Switch ....... 7-37 00590-41846-71 ...............Roller Assembly with Switch ....... 7-35 00590-41847-71 ...............Bracket .................................... 7-21 00590-41853-71 ...............Bracket, Reservoir ....................... 6-7 00590-41858-71 ...............Wire Assembly ......................... 5-34 00590-41859-71 ...............Cable, Drag............................... 5-5 00590-41860-71 ...............Bearing Set ................................ 4-9 00590-41861-71 ...............Bearing Set ................................ 4-9 00590-41862-71 ...............Bearing Set ................................ 4-9 00590-41868-71 ...............O-Ring, Packing.......................... 6-9 00590-41870-71 ...............End Head, Drive ....................... 5-45 00590-41875-71 ...............Tire, Poly, Red, Stellana ............... 4-9 00590-41876-71 ...............Tire, Poly, Red, Thombert ............. 4-9 00590-41879-71 ...............Elbow, 90 Degree....................... 6-7 00590-41885-71 ...............Cover, Dipstick ........................... 4-9 00590-41900-71 ...............Valve, Check (CV-2) .................. 6-11

00715-00115-14, 01 Apr 2014

Part No.

Description

Page

00590-41906-71............... Bracket.................................... 5-71 00590-41909-71............... Cover, Heater .......................... 5-19 00590-41914-71............... Shaft, Control Handle ............... 5-33 00590-41915-71............... Gear, Pinion ............................ 5-33 00590-41919-71............... Knob, Lift/Lower....................... 5-33 00590-41920-71............... Bracket, Potentiometer ............... 5-33 00590-41923-71............... Wire Assembly......................... 5-34 00590-41925-71............... Cap ........................................ 5-34 00590-41928-71............... Decal ...................................... 5-34 00590-41928-71............... Decal ...................................... 5-55 00590-41928-71............... Decal ...................................... 5-59 00590-42189-71............... Fork ........................................ 7-29 00590-42211-71............... Bracket, Cable ......................... 7-15 00590-42213-71............... Clamp Kit, Hose ......................... 6-7 00590-42213-71............... Clamp Kit, Hose ....................... 7-19 00590-42229-71............... Bracket.................................... 7-11 00590-42270-71............... Enclosure................................. 5-33 00590-42286-71............... O-Ring .................................... 6-19 00590-42978-71............... Tie, Cable................................ 5-77 00590-42978-71............... Tie, Cable................................ 5-11 00590-42999-71............... Kit, Seal .................................. 6-15 00590-42999-71............... Kit, Seal .................................. 6-17 00590-43053-71............... Potentiometer, Travel ................. 5-34 00590-43054-71............... Potentiometer, Lift/Lower............ 5-34 00590-43619-71............... Switch ..................................... 5-34 00590-43929-71............... Insulator, Shrink Tubing ............. 5-33 00590-44054-71............... Connector, Battery (Gray).......... 5-15 00590-44173-71............... Screw ..................................... 5-26 00590-44367-71............... Guard, Cable .......................... 5-25 00590-44371-71............... Decal, EE .................................. 2-7 00590-44375-71............... Screw ..................................... 7-37 00590-44473-71............... Fuse, 500 Amp ........................ 5-12 00590-44473-71............... Fuse, 500 Amp .......................... 5-5 00590-44501-71............... Fuse, 400 Amp ........................ 5-11 00590-44518-71............... Plug ........................................ 4-10 00590-44524-71............... Spacer ...................................... 3-5 00590-44743-71............... Screw ..................................... 7-19 00590-44948-71............... Seal ........................................ 6-19 00590-45110-71............... Fitting, Hose ............................ 6-11 00590-45436-71............... Handle Assembly, Control ......... 5-33 00590-45655-71............... Horn, Mechanical..................... 5-49 00590-45663-71............... Fork ........................................ 7-29 00590-45702-71............... Handle Assembly, Control ......... 5-33 00590-45713-71............... Cover, Top ................................. 2-7 00590-45714-71............... Bezel ........................................ 2-7 00590-45714-71............... Bezel ...................................... 5-29 00590-45715-71............... Bracket, Mounting ...................... 3-9 00590-45716-71............... Control Assembly, Steering ........ 5-25 00590-45716-71............... Control Assembly, Steering .......... 3-9 00590-45718-71............... Guard, Glass ........................... 2-17 00590-45719-71............... Guard, Mast Screen ................. 2-17 00590-45720-71............... Disc, Steering Plate ..................... 3-9 00590-45721-71............... Harness, Heater Assembly ......... 5-25 00590-45723-71............... Rail......................................... 5-75 00590-45729-71............... Fork ........................................ 7-29 00590-45730-71............... Fork ........................................ 7-29 00590-45731-71............... Fork ........................................ 7-29 00590-45732-71............... Fork ........................................ 7-29 00590-45733-71............... Fork ........................................ 7-29 00590-45734-71............... Fork ........................................ 7-29 00590-45735-71............... Fork ........................................ 7-29 00590-45736-71............... Fork ........................................ 7-29 00590-45737-71............... Fork ........................................ 7-29 00590-45738-71............... Fork ........................................ 7-29 00590-45739-71............... Plate, Switch ............................ 5-75 00590-45740-71............... Bracket, Cable Retention ............. 5-5 00590-45740-71............... Bracket, Cable Retention ............. 4-5

B-5

Numerical Parts Index

Part No.

Orderpicker - Model 7BPUE15

Description

Page

00590-45742-71 .............. Harness, Wiring, ........................... ........................................ Traction Control ........................5-11 00590-45743-71 .............. Pulley Assembly ........................7-11 00590-45743-71 .............. Pulley Assembly ........................7-27 00590-45744-71 .............. Spring Assembly, Poly................7-12 00590-45746-71 .............. Cable Assembly ........................5-65 00590-45747-71 .............. Card Assembly, Filter.................5-19 00590-45747-71 .............. Card Assembly, Filter.................5-65 00590-45748-71 .............. Anchor, Chain ..........................7-12 00590-45750-71 .............. Stop Weldment .............................. ........................................ (107 in. OACH) .......................7-12 00590-45754-71 .............. Ring ........................................6-19 00590-45755-71 .............. Piston.......................................6-19 00590-45756-71 .............. Ring, Retainer ...........................6-19 00590-45757-71 .............. Plug, Check ..............................6-19 00590-45759-71 .............. Piston.......................................6-17 00590-45760-71 .............. Ring, Retainer ...........................6-17 00590-45762-71 .............. Bearing....................................6-19 00590-45763-71 .............. Stud, Pivot ................................6-19 00590-45764-71 .............. Clamp, Cylinder Guide..............7-11 00590-45765-71 .............. Bumper Assembly......................7-12 00590-45767-71 .............. Spacer.....................................7-12 00590-45769-71 .............. Plug.........................................6-19 00590-45770-71 .............. Card Assembly, Tractor Manager 5-19 00590-45772-71 .............. Bar, Bus ...................................5-11 00590-45774-71 .............. Brush and Spring Assembly ..........3-7 00590-45777-71 .............. Clamp, Loop, Cushioned............5-11 00590-45779-71 .............. Raceway, Cable........................5-25 00590-45779-71 .............. Raceway, Cable........................4-19 00590-45782-71 .............. Cover, Auxiliary Fuse Block ........5-71 00590-45786-71 .............. Drive Unit Assembly ....................4-9 00590-45787-71 .............. Cable Assembly, Deadman ........4-19 00590-45788-71 .............. Cable Assembly, 120/150 in........... ........................................ (88 in., 95 in. OACH, TT) ..........5-39 00590-45789-71 .............. Cable Assembly, 120/150 in........... ........................................ (96 in., 118 in. OACH, TT) ........5-39 00590-45790-71 .............. Cable Assembly, 120/150 in........... ........................................ (119 in., 132 in. OACH, TT) ......5-39 00590-45791-71 .............. Cable Assembly, 120/150 in........... ........................................ (102 in. OACH and up, TN) ......5-39 00590-45792-71 .............. Cable Assembly, 180 in. ................. ........................................ (95 in. OACH, TT) ....................5-39 00590-45793-71 .............. Cable Assembly, 180 in. ................. ........................................ (107 in. OACH, TT) ..................5-39 00590-45794-71 .............. Cable Assembly, 180 in. ................. ........................................ (119 in. OACH and up, TN) ......5-39 00590-45795-71 .............. Cable Assembly, 180 in. ................. ........................................ (102 in. OACH and up, TN) ......5-39 00590-45796-71 .............. Cable Assembly ........................5-75 00590-45799-71 .............. Clamp Assembly, Pallet ..............2-21 00590-45799-71 .............. Clamp Assembly, Pallet ..............2-23 00590-45803-71 .............. Bracket, Cable .........................2-21 00590-45804-71 .............. Wire Assembly, Jumper ................... ........................................ (88 in. OACH, TN) ...................5-39 00590-45805-71 .............. Wire Assembly, Jumper.................... ........................................ (88 in. OACH, TT and TN).........5-39 00590-45806-71 .............. Ring Assembly, Pivot ....................4-9 00590-45809-71 .............. Cable Assembly (MPA2 to TP4)...5-11 00590-45810-71 .............. Cable Assembly (MPA1 to TP4)...5-11 00590-45811-71 .............. Cable Assembly (MDA1 to TP1) ..5-11 00590-45812-71 .............. Cable Assembly (MDA2 to M-) ...5-11 00590-45813-71 .............. Cable Assembly (MDE1 to S2)....5-11 00590-45814-71 .............. Cable Assembly (MDE2 to S1)....5-11 00590-45816-71 .............. Cable Assembly .............................. ........................................ (MHA4 (-) to TP4) ......................5-11 00590-45817-71 .............. Cable Assembly .............................. ........................................ (MHA1 (+) to TP2).....................5-11

B-6

Part No.

Description

Page

00590-45819-71 ...............Housing, Connector .................. 5-29 00590-45819-71 ...............Housing, Connector .................. 5-75 00590-45820-71 ...............Connector, Electrical ................. 7-33 00590-45820-71 ...............Connector, Electrical ................. 5-65 00590-45821-71 ...............Housing, Connector .................. 5-34 00590-45822-71 ...............Connector, Electric .................... 5-39 00590-45823-71 ...............Pad, Floor .................................. 2-7 00590-45828-71 ...............Bracket, Standard ..................... 7-12 00590-45829-71 ...............Spring, Compression ................. 6-19 00590-45830-71 ...............Decal, Wire Guidance Bypass...... 2-7 00590-45831-71 ...............Decal, Wire Guidance Bypass...... 2-7 00590-45831-71 ...............Decal, Wire Guidance Bypass.... 5-65 00590-45832-71 ...............Decal, Wire Guidance Bypass...... 2-7 00590-45833-71 ...............Decal, Wire Guidance Bypass...... 2-7 00590-45834-71 ...............Cover, Pedal ............................ 4-19 00590-45837-71 ...............Bracket .................................... 2-17 00590-45840-71 ...............Bracket .................................... 5-33 00590-45841-71 ...............Spring, Torsion ......................... 5-33 00590-45842-71 ...............Spring, Torsion ......................... 5-33 00590-45843-71 ...............Amplifier, Traction..................... 5-11 00590-45844-71 ...............Encoder Assembly....................... 3-9 00590-45845-71 ...............Harness, Wiring .............................. ........................................(JC11 to Key and EPO).............. 5-29 00590-45853-71 ...............Harness, Control Handle............ 5-25 00590-45855-71 ...............Plate, Mounting, Encoder........... 5-65 00590-45856-71 ...............Hose, Return .............................. 6-7 00590-45857-71 ...............Bar, Bus ................................... 5-11 00590-45858-71 ...............Bracket, Pedal .......................... 2-21 00590-45859-71 ...............Pedal Weldment ....................... 2-21 00590-45860-71 ...............Pivot, Shaft............................... 2-21 00590-45861-71 ...............Bracket, Manifold ....................... 6-7 00590-45863-71 ...............Cable Assembly,.............................. ........................................Travel Feedback ....................... 5-65 00590-45864-71 ...............Bracket, Fuse............................ 5-19 00590-45864-71 ...............Bracket, Fuse............................ 5-71 00590-45878-71 ...............Harness, Heater Assembly,................ ........................................Cold Storage................................... ........................................(Console to Deadman 99 in.) ..... 4-19 00590-45881-71 ...............Cable, Power and Ground......... 5-65 00590-45882-71 ...............Harness, CAN Bus .................... 5-65 00590-45883-71 ...............Harness, Wiring ....................... 5-71 00590-45884-71 ...............Plate, Fuse Holder ..................... 5-71 00590-45885-71 ...............Plate, Contactor ........................ 5-11 00590-45887-71 ...............Cable Assembly........................ 5-80 00590-45888-71 ...............Harness Assembly..................... 5-19 00590-45889-71 ...............Gear, Spur................................. 3-5 00590-45894-71 ...............Spring ..................................... 7-12 00590-45895-71 ...............Shim, Spacer............................ 7-19 00590-45896-71 ...............Slide ....................................... 7-12 00590-45897-71 ...............Bracket, Heavy Duty.................. 7-12 00590-45898-71 ...............Bracket .................................... 7-12 00590-45900-71 ...............Harness, Wiring ....................... 5-11 00590-45901-71 ...............Pad, Deadman Pedal ................ 4-19 00590-45902-71 ...............Hose Assembly ......................... 7-19 00590-45902-71 ...............Hose Assembly, 88 in. OACH ...... 6-7 00590-45903-71 ...............Hose Assembly ......................... 7-19 00590-45903-71 ...............Hose Assembly, 95 in. OACH ...... 6-7 00590-45904-71 ...............Hose Assembly ......................... 7-19 00590-45904-71 ...............Hose Assembly, 107 in. OACH .... 6-7 00590-45905-71 ...............Clamp Weldment, Pallet ............ 2-23 00590-45906-71 ...............Tube Weldment, Reservoir............ 6-9 00590-45907-71 ...............Reservoir Assembly ..................... 6-7 00590-45907-71 ...............Reservoir Assembly ..................... 6-9 00590-45908-71 ...............Gear Reducer, Rebuilt Drive Unit... 4-9 00590-45909-71 ...............Wire Assembly ......................... 5-49 00590-45910-71 ...............Card Assembly, ............................... ........................................Steer Controller ........................ 5-19

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Part No.

Description

Numerical Parts Index

Page

00590-45910-71 ...............Card Assembly, .............................. ........................................Steer Controller ........................ 5-65 00590-45911-71 ...............Card, Control, ................................. ........................................Carriage Manager.................... 5-25 00590-45914-71 ...............Pad ........................................... 2-7 00590-45915-71 ...............Pad ......................................... 7-12 00590-45915-71 ...............Pad, Cushion.............................. 5-5 00590-45916-71 ...............Decal, Brake Release Bolts ........... 2-7 00590-45916-71 ...............Decal, Brake Release Bolts ........... 4-5 00590-45917-71 ...............Decal ...................................... 5-25 00590-45919-71 ...............Decal, Bypass .......................... 5-75 00590-45920-71 ...............Decal, Caution ......................... 5-71 00590-45921-71 ...............Decal ...................................... 6-17 00590-45921-71 ...............Decal ...................................... 6-15 00590-45923-71 ...............Bearing, Flanged ...................... 4-19 00590-45924-71 ...............Screw........................................ 4-6 00590-45925-71 ...............Screw...................................... 5-65 00590-45930-71 ...............Screw...................................... 7-19 00590-45934-71 ...............Fastener, Self-Clinching.............. 5-19 00590-45935-71 ...............Fastener, Self-Clinching.............. 5-19 00590-45935-71 ...............Fastener, Self-Clinching.............. 5-11 00590-45936-71 ...............Fastener, Self-Clinching.............. 5-11 00590-45943-71 ...............Valve, Relief (REL-1) ................... 6-11 00590-45944-71 ...............Valve, Check (CV-1) .................. 6-11 00590-45945-71 ...............Valve, Check ............................ 6-17 00590-45945-71 ...............Valve, Check ............................ 6-19 00590-45946-71 ...............Manifold, Lift/Lower ................. 6-11 00590-45946-71 ...............Manifold, Lift/Lower.................... 6-7 00590-45947-71 ...............Valve, Proportional........................... ........................................N/O (SOL-2)............................ 6-11 00590-45948-71 ...............Valve, Load Holding (SOL-1) ...... 6-11 00590-45955-71 ...............Ring, Piston .............................. 6-19 00590-45956-71 ...............O-Ring..................................... 6-19 00590-45957-71 ...............O-Ring..................................... 6-19 00590-45959-71 ...............Ring, Wear .............................. 6-19 00590-45960-71 ...............O-Ring..................................... 6-19 00590-45961-71 ...............O-Ring..................................... 6-19 00590-45962-71 ...............Bearing ................................... 5-46 00590-45976-71 ...............End Head, Commutator ............. 5-46 00590-45977-71 ...............Motor, Lift, Standard ................. 5-45 00590-45977-71 ...............Motor, Lift, Standard ................... 6-7 00590-45978-71 ...............Fan ......................................... 5-45 00590-45979-71 ...............Armature and Fan Assembly....... 5-45 00590-45980-71 ...............Set, Brush (4 per set) ................. 5-45 00590-45981-71 ...............Set, Brush Spring (8 per set) ....... 5-45 00590-45983-71 ...............End Head, Commutator ............. 5-46 00590-45984-71 ...............Kit, Lead Assembly.................... 5-45 00590-45985-71 ...............Package, Field Coil ................... 5-45 00590-45986-71 ...............Armature and Fan Assembly....... 5-45 00590-45987-71 ...............Package, Field Coil ................... 5-45 00590-45988-71 ...............End Head, Commutator ............. 5-46 00590-45989-71 ...............Shim ....................................... 5-45 00590-45990-71 ...............Motor, Lift, High Performance ..... 5-45 00590-45990-71 ...............Motor, Lift, High Performance ....... 6-7 00590-45991-71 ...............Kit, Lead Assembly.................... 5-46 00590-45993-71 ...............End Head, Drive ....................... 5-45 00590-45995-71 ...............End Head, Drive ....................... 5-45 00590-45996-71 ...............Holder, Fuse............................. 5-25 00590-45997-71 ...............Holder, Fuse............................. 5-71 00590-45998-71 ...............Fuse, 350 Amp......................... 5-11 00590-45998-71 ...............Fuse, 350 Amp........................... 5-5 00590-45999-71 ...............Fuse, 2 Amp............................. 5-71 00590-46000-71 ...............Horn ....................................... 5-80 00590-46001-71 ...............Horn, Electronic ........................ 5-49 00590-46003-71 ...............Connector, Battery (Yellow) ........ 5-15 00590-46004-71 ...............Connector, Battery (Blue) ........... 5-15 00590-46013-71 ...............Spring .................................... 4-13

00715-00115-14, 01 Apr 2014

Part No.

Description

Page

00590-46015-71............... Shim, 0.005 in. Thick ............... 4-13 00590-46016-71............... Spacer, 0.709 in. Thick............. 4-13 00590-46017-71............... Shim, 0.020 in. Thick ............... 4-13 00590-46018-71............... Brake Assembly ......................... 4-5 00590-46018-71............... Brake Assembly........................ 4-13 00590-46020-71............... Spacer, 0.630 in. Thick............. 4-13 00590-46021-71............... Magnet and Coil Subassembly... 4-13 00590-46022-71............... Armature ................................ 4-13 00590-46023-71............... Plate, Mounting ........................ 4-13 00590-46025-71............... Wire ....................................... 5-55 00590-46027-71............... Anchor, Plastic Mounting ........... 5-71 00590-46028-71............... Wheel, Load, Tan, Poly ............. 7-12 00590-46028-71............... Wheel, Load, Tan, Poly ............... 7-5 00590-46029-71............... Chain, Leaf ............................. 7-11 00590-46029-71............... Chain, Leaf ............................... 7-5 00590-46033-71............... Screw ..................................... 5-65 00590-46034-71............... Screw ..................................... 7-15 00590-46034-71............... Screw ..................................... 7-19 00590-46036-71............... Screw ..................................... 7-15 00590-46036-71............... Screw ..................................... 7-19 00590-46038-71............... Washer ................................... 5-29 00590-46040-71............... Plug, Hex ................................ 6-11 00590-46041-71............... O-Ring, Elbow.......................... 6-11 00590-46042-71............... Connector, Straight Thread ........ 6-11 00590-46045-71............... Fitting, Hose, Elbow .................... 6-9 00590-46057-71............... Spring, Compression................. 4-19 00590-46060-71............... Spring, Compression................. 6-19 00590-46061-71............... Spring, Compression................. 6-19 00590-46062-71............... Spring..................................... 6-17 00590-46063-71............... Plate, Grip............................... 2-17 00590-46064-71............... Fitting, Grease ........................... 4-9 00590-46067-71............... Tape ....................................... 2-17 00590-46082-71............... Decal, Toyota ............................. 2-7 00590-46087-71............... Standoff, Insulator..................... 5-25 00590-46089-71............... Holder, Fuse ............................ 5-19 00590-46089-71............... Holder, Fuse ............................ 5-71 00590-46344-71............... Tag, Specification, .......................... ........................................ Auxiliary (Special Order)............. 2-7 00590-46345-71............... Plate, Specification ..................... 2-7 00590-46372-71............... Kit, Ring Set ............................... 4-9 00590-46386-71............... Wheel Assembly, Load .............. 7-12 00590-46386-71............... Wheel Assembly, Load ................ 7-5 00590-46403-71............... Bracket, Light/Meter ................... 5-5 00590-46455-71............... Hub ........................................ 4-13 00590-46461-71............... Switch, Proximity ........................ 3-5 00590-46462-71............... Bracket, Sensor .......................... 3-5 00590-46686-71............... Bracket, Sensor Flag ................... 3-5 00590-46689-71............... Motor Assembly, Steer................. 3-5 00590-46689-71............... Motor Assembly, Steer................. 3-7 00590-46694-71............... Cable Assembly, ............................ ........................................ Steer Feedback (PT-6) ................. 5-5 00590-46694-71............... Cable Assembly, ............................ ........................................ Steer Feedback (PT-6) .................. 3-5 00590-46695-71............... Motor, 24 Volt............................ 3-7 00590-46697-71............... Cap, Brush Holder...................... 3-7 00590-46698-71............... Encoder Assembly ...................... 3-7 00590-46699-71............... Key........................................... 3-7 00590-46769-71............... Firmware ................................. 5-19 00590-46769-71............... Firmware ................................. 5-65 00590-46771-71............... Bracket, Switch .......................... 3-5 00590-46913-71............... Cable Assembly, ............................ ........................................ Sidegate Interlock ..................... 2-31 00590-46961-71............... Cable Assembly ....................... 5-51 00590-46962-71............... Cable Assembly ....................... 5-51 00590-46975-71............... O-Ring .................................... 5-65 00590-47004-71............... Ram Assembly, Lift, 1.75 in., ............ ........................................ Three Stage, Right-Hand............ 6-17

B-7

Numerical Parts Index

Part No.

Orderpicker - Model 7BPUE15

Description

Page

00590-47005-71 .............. Ram Assembly, Lift, 1.75 in., ........... ........................................ Three Stage, Left-Hand ...............6-17 00590-47007-71 .............. Roller Assembly.........................2-11 00590-47098-71 .............. Spacer, Center..........................2-11 00590-47099-71 .............. Spacer.....................................2-13 00590-47099-71 .............. Spacer, End..............................2-11 00590-47102-71 .............. Conduit, Electric........................2-17 00590-47105-71 .............. Bearing Set ..............................4-10 00590-47120-71 .............. Set, Brush Spring (4 per set) .......5-45 00590-47123-71 .............. Bracket, Potentiometer ...............5-33 00590-47124-71 .............. Cover, Handle ..........................5-34 00590-47125-71 .............. Housing, Handle .......................5-34 00590-47130-71 .............. Cap, End Cylinder ....................7-27 00590-47133-71 .............. Wheel Assembly, Load ..............7-12 00590-47133-71 .............. Wheel Assembly, Load ................7-5 00590-47134-71 .............. Wheel, Load, Poly, .......................... ........................................ Electric Conductive ....................7-12 00590-47134-71 .............. Wheel, Load, Poly, .......................... ........................................ Electric Conductive ......................7-5 00590-47187-71 .............. Arm, Spring..............................4-19 00590-47192-71 .............. Pedal, Deadman .......................4-19 00590-47215-71 .............. Switch, Keylock.........................5-29 00590-47567-71 .............. Ram Assembly, Free Lift, 2.50 in., ..... ........................................ Three Stage .............................6-19 00590-47568-71 .............. Ram Assembly, Lift, 1.75 in., ........... ........................................ Three Stage, Right-Hand ............6-17 00590-47569-71 .............. Ram Assembly, Lift, 1.75 in., ............ ........................................ Three Stage, Left-Hand ...............6-17 00590-47585-71 .............. Extinguisher..............................2-33 00590-47634-71 .............. Cable Assembly (B+ to TP1) .......5-12 00590-47635-71 .............. Cable Assembly .............................. ........................................ (MHA4 (-) to TP4) ......................5-11 00590-47636-71 .............. Insulator ...................................5-49 00590-47637-71 .............. Cable Assembly ............................. ........................................ (MHA1 (+) to TP2).....................5-11 00590-47639-71 .............. Sidegate Installation, ....................... ........................................ Fixed (Standard) .......................2-28 00590-47640-71 .............. Stud.........................................2-31 00590-47641-71 .............. Display ....................................5-29 00590-47642-71 .............. Plug, Piston (11 in. Overall)........6-17 00590-47643-71 .............. Plug, Piston (14 in. Overall)........6-17 00590-47648-71 .............. Cover, Battery, Left-Hand ...........2-37 00590-47649-71 .............. Cover, Battery, Right-Hand .........2-37 00590-47650-71 .............. Cover, Auxiliary Fuse Block ........5-71 00590-47651-71 .............. Decal, Caution..........................5-71 00590-47652-71 .............. Harness ...................................5-71 00590-47653-71 .............. Harness ...................................5-71 00590-47654-71 .............. Cable Assembly .............................. ........................................ (S2, S6, S7, S23 to JC7)............5-29 00590-47654-71 .............. Cable Assembly, Deadman ............. ........................................ (JC7 to S2, S6, S7 and S23) ......5-41 00590-47654-71 .............. Cable Assembly, Deadman .............. ........................................ (JC7, S2, S6, S7 and S23).........4-19 00590-47655-71 .............. Decal, EE ...................................2-7 00590-47656-71 .............. Decal, UL ...................................2-7 00590-47657-71 .............. Heatsink, Machined ..................5-46 00590-47658-71 .............. Kit, Guide Rollers ......................2-41 00590-47660-71 .............. Spacer, Brake, EE .......................4-5 00590-47661-71 .............. Plate, Sidegate, Left-Hand ..........2-31 00590-47662-71 .............. Plate, Sidegate, Right-Hand ........2-31 00590-47665-71 .............. Spacer, Thermo.........................5-19 00590-47665-71 .............. Spacer, Thermo.........................5-25 00590-47666-71 .............. Raceway, Cable........................5-77 00590-47667-71 .............. Bar, Bus ...................................5-11 00590-47669-71 .............. Enclosure Weldment ..................5-11 00590-47670-71 .............. Cover ......................................5-11 00590-47671-71 .............. Harness, Switch ........................5-29 00590-47671-71 .............. Harness, Switch ........................5-65

B-8

Part No.

Description

Page

00590-47672-71 ...............Harness, Wiring ....................... 5-12 00590-47673-71 ...............Harness, Wiring ....................... 5-11 00590-47674-71 ...............Cable Assembly........................ 5-77 00590-47675-71 ...............Cover, UL................................... 5-5 00590-47676-71 ...............Bar, Bus ................................... 5-11 00590-47677-71 ...............Plate, Fuse Holder ..................... 5-71 00590-47679-71 ...............Bracket Weldment, Platform .............. ........................................Extension, Right-Hand................ 2-35 00590-47680-71 ...............Bracket Weldment, Platform .............. ........................................Extension, Right-Hand................ 2-35 00590-47681-71 ...............Bracket Weldment, Platform ............. ........................................Extension, Right-Hand................ 2-35 00590-47682-71 ...............Bracket Weldment, Platform .............. ........................................Extension, Right-Hand................ 2-35 00590-47683-71 ...............Bracket Weldment, Platform .............. ........................................Extension, Right-Hand................ 2-35 00590-47684-71 ...............Bracket Weldment, Platform .............. ........................................Extension, Right-Hand................ 2-35 00590-47685-71 ...............Bracket Weldment, Platform .............. ........................................Extension, Right-Hand................ 2-35 00590-47686-71 ...............Bracket Weldment, Platform .............. ........................................Extension, Left-Hand .................. 2-35 00590-47687-71 ...............Bracket Weldment, Platform .............. ........................................Extension, Left-Hand .................. 2-35 00590-47688-71 ...............Bracket Weldment, Platform .............. ........................................Extension, Left-Hand .................. 2-35 00590-47689-71 ...............Bracket Weldment, Platform .............. ........................................Extension, Left-Hand .................. 2-35 00590-47690-71 ...............Bracket Weldment, Platform .............. ........................................Extension, Left-Hand .................. 2-35 00590-47691-71 ...............Bracket Weldment, Platform .............. ........................................Extension, Left-Hand .................. 2-35 00590-47692-71 ...............Bracket Weldment, Platform .............. ........................................Extension, Left-Hand .................. 2-35 00590-47693-71 ...............Plug, Cylinder, Machined........... 6-19 00590-47694-71 ...............Cable, Drag............................... 5-5 00590-47695-71 ...............Insulator, Pass Through .............. 5-11 00590-47696-71 ...............Bar, Bus ................................... 5-11 00590-47697-71 ...............Stud, Pass Through.................... 5-12 00590-47698-71 ...............Guard, Cable............................. 5-5 00590-47705-71 ...............Fastener, Self-Clinching.............. 5-12 00590-47706-71 ...............Fastener, Self-Clinching.............. 5-11 00590-47708-71 ...............Pump, Lift ................................... 6-7 00590-47709-71 ...............Pump, Lift ................................. 6-13 00590-47710-71 ...............Pump, Lift ................................. 6-13 00590-47710-71 ...............Pump, Lift ................................... 6-7 00590-47712-71 ...............Pump, Lift ................................. 6-13 00590-47712-71 ...............Pump, Lift ................................... 6-7 00590-47713-71 ...............Kit, Service .............................. 6-13 00590-47714-71 ...............Filter, Cartridge, Mechanical ....... 6-7 00590-47715-71 ...............O-Ring..................................... 5-55 00590-47716-71 ...............Seal, Pressure Ring.................... 6-19 00590-47717-71 ...............Ring, Wear .............................. 6-17 00590-47718-71 ...............Ring, Piston .............................. 6-17 00590-47719-71 ...............O-Ring..................................... 6-17 00590-47720-71 ...............O-Ring..................................... 6-17 00590-47721-71 ...............Seal, Square ............................ 6-19 00590-47722-71 ...............Seal, Wiper ............................. 6-19 00590-47723-71 ...............Motor, Lift, High Performance ....... 6-7 00590-47723-71 ...............Motor, Lift, ...................................... ........................................High Performance, EE ............... 5-45 00590-47724-71 ...............Package, Field Coil ................... 5-45 00590-47725-71 ...............Package, Terminal Stud ............. 5-46 00590-47726-71 ...............Kit, Enclosure ........................... 5-46 00590-47727-71 ...............End Head, Drive ....................... 5-45 00590-47728-71 ...............Cover, Band............................. 5-46 00590-47729-71 ...............Bearing ................................... 5-46 00590-47732-71 ...............Plate, Friction ........................... 4-13

00715-00115-14, 01 Apr 2014

Orderpicker - Model 7BPUE15

Part No.

Description

Numerical Parts Index

Page

00590-47734-71 ...............Tire, Vulkollan, Cold Storage ........ 4-9 00590-47737-71 ...............Standoff, Insulator ..................... 5-11 00590-47740-71 ...............Shim Set .................................. 4-10 00590-47742-71 ...............Ring, Retaining, External............ 6-19 00590-47746-71 ..............Gasket, Transmission................... 4-9 00590-47751-71 ...............Housing, Bearing ...................... 5-65 00590-47752-71 ...............Encoder, Bearing ...................... 5-65 00590-47753-71 ...............Stud, Motor/Encoder ................ 5-65 00590-47754-71 ...............Ring, Snap ............................... 5-65 00590-48071-71 ...............Decal, Emergency Lower.............. 2-7 00590-48147-71 ...............Card Assembly, .............................. ........................................Steering Power Head ................ 5-19 00590-48151-71 ...............Switch, Emergency........................... ........................................Power Off (EPO) ....................... 5-29 00590-48166-71 ...............Plate (88 in. OACH ONLY ................ ........................................with High Performance) ............. 5-41 00590-48293-71 ...............Cable Assembly, EE .................. 5-80 00590-48294-71 ...............Harness, Wiring ....................... 5-71 00590-48295-71 ...............Ring, Backup............................ 6-15 00590-48295-71 ...............Ring, Backup............................ 6-17 00590-48295-71 ...............Ring, Backup............................ 6-19 00590-48297-71 ...............Ring, Backup............................ 6-19 00590-48736-71 ...............Rod, Piston............................... 6-19 00590-48737-71 ...............Rod, Piston, Right Hand .................... ........................................and Left-Hand ........................... 6-17 00590-48746-71 ...............Rod, Piston............................... 6-19 00590-48768-71 ...............Spacer, Center Cylinder .................. ........................................(7.75 in. Lowered Height) .......... 7-31 00590-49033-71 ...............Spring Assembly, Gas ............... 2-31 00590-49124-71 ...............Terminal................................... 5-15 00590-49150-71 ...............Shim, Spacer............................ 2-13 00590-49208-71 ...............Wire Guide Field Installation ...... 5-65 00590-49216-71 ...............Cover, Battery, Right-Hand ......... 2-37 00590-49218-71 ...............Cover, Battery, Left-Hand............ 2-37 00590-49224-71 ...............Ram Assembly, Free Lift, 2.50 in., ...... ........................................Three Stage ............................. 6-19 00590-49579-71 ...............Rod, Piston, Right-Hand .................... ........................................and Left-Hand ........................... 6-15 00590-49853-71 ...............Gate Weldment, Battery ............ 2-11 00590-49854-71 ...............Gate Weldment, Battery ................... ........................................(6.46 in. Deep) ........................ 2-11 00590-49855-71 ...............Cover ...................................... 2-21 00590-49857-71 ...............Spacer, Center Cylinder .................. ........................................(6 in. Lowered Height)............... 7-31 00590-49858-71 ...............Spacer, Center Cylinder .................. ........................................(8 in. Lowered Height)............... 7-31 00590-49859-71 ...............Wire, Multi-Conductor ............... 7-33 00590-49860-71 ...............Bracket .................................... 7-33 00590-49894-71 ...............Antenna Assembly, Tractor End... 5-65 00590-49895-71 ...............Shim, Spacer............................ 5-65 00590-49896-71 ...............Holder, Fuse............................. 5-71 00590-49909-71 ...............Bumper Assembly ..................... 7-12 00590-49910-71 ...............Wheel Assembly, Load .............. 7-12 00590-49910-71 ...............Wheel Assembly, Load ................ 7-5 00590-49911-71 ...............Wheel, Load, Brown, Poly ......... 7-12 00590-49911-71 ...............Wheel, Load, Brown, Poly ........... 7-5 00590-49912-71 ...............Ram Assembly, Lift, 1.75 in., ............ ........................................Three Stage, Right-Hand ............ 6-17 00590-49913-71 ...............Ram Assembly, Lift, 1.75 in., ............ ........................................Three Stage, Left-Hand............... 6-17 00590-49914-71 ...............Ram Assembly, Free Lift, 2.50 in., ...... ........................................Three Stage ............................. 6-19 00590-49915-71 ...............Rod, Piston............................... 6-19 00590-49920-71 ...............Cover, Sidegate, Right-Hand ..... 2-28 00590-49921-71 ...............Cover, Sidegate, Left-Hand......... 2-28 00590-49993-71 ...............Shim, Spacer.............................. 3-5 00590-50000-71 ...............Plug, Bearing Filler ...................... 4-9 00590-50002-71 ...............Gate Weldment, Battery ............ 2-13

00715-00115-14, 01 Apr 2014

Part No.

Description

Page

00590-50003-71............... Gate Weldment, Battery ............ 2-13 00590-50004-71............... Roller Assembly ........................ 2-13 00590-50005-71............... Clamp Assembly, Pallet ............. 2-27 00590-50006-71............... Cable Assembly ....................... 7-15 00590-50007-71............... Cable Assembly ....................... 7-15 00590-50008-71............... Cable Assembly ....................... 7-15 00590-50009-71............... Cable Assembly ....................... 7-15 00590-50010-71............... Cable Assembly ....................... 7-15 00590-50011-71............... Cable Assembly ....................... 7-19 00590-50012-71............... Cable Assembly ....................... 7-19 00590-50013-71............... Cable Assembly ....................... 7-15 00590-50013-71............... Cable Assembly ....................... 7-19 00590-50014-71............... Cable Assembly ....................... 7-19 00590-50015-71............... Cable Assembly ...................... 7-15 00590-50016-71............... Cable Assembly ....................... 7-15 00590-50017-71............... Cable Assembly ....................... 7-15 00590-50018-71............... Cable Assembly ....................... 7-15 00590-50019-71............... Cable Assembly ....................... 7-15 00590-50020-71............... Cable Assembly ....................... 7-19 00590-50021-71............... Cable Assembly ....................... 7-19 00590-50022-71............... Cable Assembly ....................... 7-15 00590-50022-71............... Cable Assembly ....................... 7-19 00590-50023-71............... Cable Assembly ....................... 7-19 00590-50027-71............... Spring, Compression................. 7-11 00590-50078-71............... Shaft ....................................... 2-13 00590-50079-71............... Spacer .................................... 2-13 00590-50080-71............... Clamp Weldment, Pallet ............ 2-27 00590-50081-71............... Clamp, Pallet ........................... 2-27 00590-50082-71............... Bracket, Guard......................... 2-27 00590-50083-71............... Pulley, Sheave .......................... 2-27 00590-50554-71............... Gate Weldment, Bumper ............. 2-7 00590-50563-71............... Shim, Spacer ........................... 2-13 00590-50565-71............... Bolt........................................... 3-5 00590-50566-71............... Harness, Deadman, ......................... ........................................ Cold Storage ........................... 5-26 00590-50571-71............... Battery Cable, Bulk (50 ft.) ........ 5-15 00590-50572-71............... Cover...................................... 5-19 00590-50573-71............... Cover, Pedal, Cold Storage ....... 5-25 00590-50574-71............... Pedal, Standard ....................... 5-25 00590-50575-71............... Pedal, Cold Storage ................. 5-25 00590-50576-71............... Pedal Weldment ....................... 4-19 00590-50577-71............... Switch, Bypass ......................... 5-29 00590-50577-71............... Switch, Pushbutton (Bypass) ....... 5-75 00590-50578-71............... Bracket.................................... 5-19 00590-50578-71............... Bracket.................................... 7-15 00590-50578-71............... Bracket.................................... 7-19 00590-50579-71............... Plug, Machined ........................ 6-19 00590-50580-71............... Bracket.................................... 7-19 00590-50581-71............... Fork ........................................ 7-29 00590-50582-71............... Fork ........................................ 7-29 00590-50853-71............... Pedal ...................................... 2-25 00590-50854-71............... Bracket Weldment, Platform............... ........................................ Extension, Right-Hand ............... 2-35 00590-50855-71............... Bracket Weldment, Platform .............. ........................................ Extension, Right-Hand ............... 2-35 00590-50856-71............... Bracket Weldment, Platform ............. ........................................ Extension, Left-Hand.................. 2-35 00590-50857-71............... Bracket Weldment, Platform ............. ........................................ Extension, Left-Hand.................. 2-35 00590-50858-71............... Bracket, Plate ........................... 2-25 00590-50859-71............... Harness, Heater Assembly, ............... ........................................ Cold Storage .................................. ........................................ (At Deadman 4 in.)................... 4-19 00590-50860-71............... Bracket, Deadman .................... 4-19 00590-50861-71............... Ram Assembly, Lift, 1.75 in.,............. ........................................ Three Stage, Right-Hand............ 6-17 00590-50862-71............... Ram Assembly, Lift, 1.75 in., ............ ........................................ Three Stage, Left-Hand .............. 6-17

B-9

Numerical Parts Index

Part No.

Orderpicker - Model 7BPUE15

Description

Page

00590-50863-71 .............. Ram Assembly, Lift, 1.75 in., ........... ........................................ Three Stage, Right-Hand ............6-17 00590-50864-71 .............. Ram Assembly, Lift, 1.75 in., ........... ........................................ Three Stage, Left-Hand ...............6-17 00590-50865-71 .............. Battery Connector .......................... ........................................ Assembly (Red) .........................5-15 00590-50866-71 .............. Battery Connector ........................... ........................................ Assembly (Yellow) .....................5-15 00590-50867-71 .............. Battery Connector .......................... ........................................ Assembly (Gray) .......................5-15 00590-50868-71 .............. Battery Connector ........................... ........................................ Assembly (Blue).........................5-15 00590-50870-71 .............. Ram Assembly, Lift, 1.75 in., ........... ........................................ Two Stage, Right-Hand...............6-15 00590-50871-71 .............. Ram Assembly, Lift, 1.75 in., ........... ........................................ Two Stage, Left-Hand .................6-15 00590-50872-71 .............. Rod, Piston, Right-Hand.................... ........................................ and Left-Hand ...........................6-15 00590-50873-71 .............. Rod, Piston, Right Hand .................. ........................................ and Left-Hand ...........................6-17 00590-50874-71 .............. Spacer, Center Cylinder................... ........................................ (8.75 in. Lowered Height) ..........7-31 00590-50986-71 .............. Fall Protection Kit ............................ ........................................ (Tether and Body Harness)............2-9 00590-50987-71 .............. Fall Protection Kit (Retractable............ ........................................ Tether and Body Harness).............2-9 00590-50988-71 .............. Fall Protection Kit (Tether .................. ........................................ and Body Belt) ............................2-9 00590-50989-71 .............. Belt, Body, Medium ........................ ........................................ (34 to 42 in. Waist).....................2-9 00590-50990-71 .............. Harness, Body ............................2-9

B-10

Part No.

Description

Page

00590-50991-71 ...............Tether, Energy Absorber ................... ........................................(4.5 ft long)................................ 2-9 00590-50992-71 ...............Tether, Retractable (102 in.) ......... 2-9 00590-50998-71 ...............Light and Fan Assembly, .................. ........................................Standard ................................. 5-55 00590-50998-71 ...............Light and Fan Assembly, .................. ........................................Standard, Right-Hand ................ 5-51 00590-51004-71 ...............Belt, Body, Small ............................. ........................................(30 to 38 in. Waist) .................... 2-9 00590-51005-71 ...............Belt, Body, Large ............................. ........................................(40 to 48 in. Waist) .................... 2-9 00590-51006-71 ...............Belt, Body, Extra Large...................... ........................................(46 to 54 in. Waist) .................... 2-9 00590-51087-71 ...............Light and Fan Assembly, ................... ........................................Standard ................................. 5-55 00590-51087-71 ...............Light and Fan Assembly, .................. ........................................Standard, Left-Hand .................. 5-51 00590-51088-71 ...............Light and Fan Assembly, ................... ........................................Cold Storage............................ 5-59 00590-51088-71 ...............Light and Fan Assembly, .................. ........................................Cold Storage, Right-Hand .......... 5-51 00590-51089-71 ...............Light and Fan Assembly, ................... ........................................Cold Storage............................ 5-59 00590-51089-71 ...............Light and Fan Assembly, ................... ........................................Cold Storage, Left-Hand............. 5-51 00590-51090-71 ...............Harness, Light/Fan.................... 5-55 00590-51090-71 ...............Harness, Light/Fan.................... 5-59 00590-51091-71 ...............Fan Assembly ........................... 5-55 00590-51091-71 ...............Fan Assembly ........................... 5-59 00590-51606-71 ...............Clamp ..................................... 7-19

00715-00115-14, 01 Apr 2014

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