Toyota Forklift 7BNCU15 7BNCU18 7BNCU20 7BNCU25 Parts Catalog Manual SN 50,001 and up - PDF DOWNLOAD

PARTS CATALOG FOR MODELS 7BNCU15/18/20/25 Serial Number 50,001 and Up

M/N 00715-00085-13

Issued: 25 Jun 2013

© Copyright 2013 by Toyota Industrial Equipment

All rights reserved. No portion of this manual may be reproduced mechanically, electronically or by any other means, including photocopying, electronic retrieval or transfer, or recording without the written permission of the publisher.

Toyota Industrial Equipment believes the information in this manual is accurate and current as of the publication date; such information is subject to change without notice. Toyota Industrial Equipment is not responsible for any errors that may appear in the manual.

1020753D

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Table of Contents

Table of Contents SECTION 1 General Information To Our Customer ................................................................................................................................ 1-2 How To Use Parts Catalog - If Part Number Not Known........................................................................... 1-3 How To Use Parts Catalog - If Part Number Is Known .............................................................................. 1-4 Major Sections ................................................................................................................................... 1-5 Recommended Spare Parts List ............................................................................................................. 1-6 Hardware Parts List ............................................................................................................................. 1-7

SECTION 2 Finish and Accessories Major Assemblies ............................................................................................................................... 2-2 Power Section Mechanical Parts ........................................................................................................... 2-4 Finish Instructions ................................................................................................................................ 2-8 Handle Decals.................................................................................................................................. 2-20 Battery Gates and Rollers (Standard)................................................................................................... 2-22 Battery Spacer Installation (Battery Length 36.51 to 39.32 in.) ............................................................... 2-23 Weighted Battery Spacer and Roller Assembly ..................................................................................... 2-24 Roller Assembly ................................................................................................................................ 2-26 Battery Cover Assembly, EE ............................................................................................................... 2-28 Rear Door Assembly.......................................................................................................................... 2-30 Load Backrest Installation................................................................................................................... 2-31 Fire Extinguisher ............................................................................................................................... 2-32

SECTION 3 Steering and Controls Steering and Controls.......................................................................................................................... 3-2 Steer Wheel Assembly ........................................................................................................................ 3-4 Wheel Hub Assembly.......................................................................................................................... 3-6 Steer Piping Installation ....................................................................................................................... 3-8 Steering Tiller Assembly..................................................................................................................... 3-10

SECTION 4 Drive and Brake Drive and Brake Installation ................................................................................................................. 4-3 Gear Reducer..................................................................................................................................... 4-6 Wheel Hub Assembly (7 in. Wide) ....................................................................................................... 4-8 Wheel Hub Assembly (6 in. Wide) ..................................................................................................... 4-10 Brake, Electric .................................................................................................................................. 4-12 Deadman Brake Assembly ................................................................................................................. 4-14

SECTION 5 Electrical Systems and Components Electrical System ................................................................................................................................ 3-3 Contactor Panel Assembly ................................................................................................................. 3-16 Contactor Assembly .......................................................................................................................... 3-20 Operator Display Assembly ............................................................................................................... 3-22 Handle Installation ............................................................................................................................ 3-24 Handle Assembly.............................................................................................................................. 3-26 Horn Installation ............................................................................................................................... 3-30 Battery Connector ............................................................................................................................. 3-32 Traction Motor, 4K, Standard............................................................................................................. 3-34 Traction Motor, 5K, Standard............................................................................................................. 3-36

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Table of Contents

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Traction Motor, 4K and 5K, EE .......................................................................................................... 3-38 Lift Motor, 4K, Standard .................................................................................................................... 3-40 Lift Motor, EE ................................................................................................................................... 3-42 Lift Motor, 5K, Standard .................................................................................................................... 3-44 Steer Motor ..................................................................................................................................... 3-46 Auxiliary Motor ................................................................................................................................ 3-48 Warning Light Installation .................................................................................................................. 3-50 Warning Light Assembly.................................................................................................................... 3-52 Working Light Installation .................................................................................................................. 3-55 Travel Alarm Installation .................................................................................................................... 3-62 Operator Cooling Fan Installation....................................................................................................... 3-64 Limit Switch Installation (S11 for Bottler’s Tilt and Speed Limiting) ........................................................... 3-66 Limit Switch Installation (S18 for Bottler’s Tilt and Tilt Sensing) ................................................................ 3-68 Lift Limit With Bypass Installation ........................................................................................................ 3-70

SECTION 6 Hydraulic Components Hydraulic System................................................................................................................................ 6-3 Hose Installation ............................................................................................................................... 6-11 Manifold Assembly, Complete............................................................................................................ 6-20 Manifold Assembly, Main.................................................................................................................. 6-22 Manifold Assembly, Auxiliary ............................................................................................................ 6-24 Sideshift and Auxiliary Manifolds ....................................................................................................... 6-27 Manifold Assembly (High Speed Valve)............................................................................................... 6-28 Manifold Assembly (High Speed) ....................................................................................................... 6-30 Manifold (High Speed)...................................................................................................................... 6-32 Spool Assembly................................................................................................................................ 6-34 Spool Valve, Manual ........................................................................................................................ 6-36 Handle Assembly ............................................................................................................................. 6-37 Lift and Steer Pump Motor Installation.................................................................................................. 6-38 Lift Motor Assembly........................................................................................................................... 6-40 Auxiliary Pump and Motor Installation ................................................................................................. 6-41 Pump and Motor Assembly ................................................................................................................ 6-43 Steer Motor Assembly ....................................................................................................................... 6-44 Hydraulic Motor ............................................................................................................................... 6-47 Orbitrol Valve .................................................................................................................................. 6-48 Lift Pump.......................................................................................................................................... 6-50 Steer/Auxiliary Pump ........................................................................................................................ 6-51 Cylinder Assembly, Free Lift (Three Stage) ........................................................................................... 6-52 Cylinder Assembly, Main Lift (Three Stage) .......................................................................................... 6-54 Free Lift Cylinder (Two Stage, 3K and 3.5K) ........................................................................................ 6-56 Main Lift Cylinder (Two Stage, 3K and 3.5K) ....................................................................................... 6-58 Free Lift Cylinder (Two Stage, 4K Only)............................................................................................... 6-60 Main Lift Cylinder, Right-Hand (Two Stage, 4K Only) ............................................................................ 6-62 Main Lift Cylinder, Left-Hand (Two Stage, 4K Only) .............................................................................. 6-64 Free Lift Cylinder (Two Stage, 5K Only)............................................................................................... 6-66 Main Lift Cylinder, Right-Hand (Two Stage, 5K Only) ............................................................................ 6-68 Main Lift Cylinder, Left-Hand (Two Stage, 5K Only) .............................................................................. 6-70 Main Lift Cylinder, Right-Hand (Three Stage) ........................................................................................ 6-72 Main Lift Cylinder, Left-Hand (Three Stage) .......................................................................................... 6-74 Free Lift Cylinder (Quad Mast, Serial Number 1377 and Up*) .............................................................. 6-76 Main Lift Cylinder, Right-Hand (Quad Mast, Serial Number 1377 and Up*)............................................ 6-78 Main Lift Cylinder, Left-Hand (Quad Mast, Serial Number 1377 and Up*) .............................................. 6-80

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Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Table of Contents

Tilt Ram Assembly ............................................................................................................................. 6-83

SECTION 7 Mast Elevating Section (Two Stage, 3K Only)................................................................................................. 7-3 Mast Finish Instructions ........................................................................................................................ 7-7 Elevating Section (Two Stage, 4K Only)............................................................................................... 7-10 Carriage (4 Roller), One Auxiliary Function Only ................................................................................. 7-14 Carriage (6 Rollers), Class II .............................................................................................................. 7-16 Lowering Control Valve (Two Stage, 4K Only)...................................................................................... 7-19 Internal Hose Reeving (Two Stage, 4K Only) ........................................................................................ 7-20 Mast Installation (Two Stage, 4K Only)................................................................................................ 7-22 Mast Finish Instructions (Two Stage, 5K Only) ...................................................................................... 7-24 Mast Assembly (Two Stage, 5K Only) ................................................................................................. 7-26 Lowering Control Valve (Two Stage, 5K Only)...................................................................................... 7-29 Carriage, Class II (6 Rollers, Two Stage, 5K Only)................................................................................ 7-30 Internal Hose Reeving (Two Stage, 5K Only) ........................................................................................ 7-32 Elevating Section (Three Stage)........................................................................................................... 7-35 Mast Finish Instructions (Quad Mast Only) ........................................................................................... 7-41 Hoist Chains and Free Lift Hoses (Quad Mast Only) .............................................................................. 7-42 Mast Assembly (Quad Mast Only) ...................................................................................................... 7-44 Control Valve, Lowering (Quad Mast Only) ......................................................................................... 7-47 Carriage, Class II (Quad Mast Only)................................................................................................... 7-48 Single Internal Hose Reeving (Quad Mast Only) ................................................................................... 7-51 Double Internal Hose Reeving (Quad Mast Only).................................................................................. 7-55 Mast Tilt Assembly ............................................................................................................................ 7-59 Sideshift Carriage Installation (Three Stage) ......................................................................................... 7-62 Sideshift Carriage Installation (Two Stage) ........................................................................................... 7-66 Sideshift Carriage Assembly (Cascade) ............................................................................................... 7-72 Sideshift Carriage Assembly (Bolzoni) ................................................................................................. 7-74 High Speed Auxiliary Installation (with Sideshift) .................................................................................. 7-76 High Flow Auxiliary Installation (1, 2, or 3 Function with or without Standoff) .......................................... 7-82 Standoff Assembly ............................................................................................................................ 7-87 Fork Assembly .................................................................................................................................. 7-90 Iintregral Sideshift Carriage Assembly ................................................................................................. 7-92

APPENDIX A

Alphabetical Parts Index

APPENDIX B Numerical Parts Index

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Table of Contents

iv

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

00715-00085-13, 25 Jun 2013

SECTION 1 General Information To Our Customer ................................................................................................................................................. 1-2 How To Use Parts Catalog - If Part Number Not Known ............................................................................................ 1-3 How To Use Parts Catalog - If Part Number Is Known ............................................................................................... 1-4 Major Sections .................................................................................................................................................... 1-5 Recommended Spare Parts List............................................................................................................................... 1-6 Hardware Parts List .............................................................................................................................................. 1-7

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1-1

General Information

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

To Our Customer

To Our Customer

1

The Part Numbers in this Parts Catalog were correct at the time your truck was manufactured. It is our policy to constantly improve our products, therefore, part numbers may continue to change. When ordering parts, verify part numbers through your Dealer’s Parts Catalog, which is kept up to date. Also note that Illustrations of assemblies and components may not necessarily conform to the exact installation as they appear on your truck.

Tips for Ordering Parts n addition to Part Number and Description, have available: • The model number and serial number of the truck • Pertinent specifications such as mast height, battery voltage, drive motor type, etc.

• Pertinent name plate data • Applicable installation or assembly numbers • Accurate Part Number

Using This Catalog This Catalog contains navigational aids to help you locate specific parts information.

• Use Section 1 to decide where to start your search for information. The overall locator views define the technical configuration of the Catalog and tie the figures in the Catalog to the engineering database.

• Use the Table of Contents to locate assemblies and subassemblies by name.

• Use the Alphabetical Index (by Part Name) and the Numerical Index (by Part Number) to locate individual parts.

• Determine configuration differences with the “Used On” codes contained within the Parts List. The “Used On” code attaches a part number to a wide range of design variables such as operating voltage, battery size, steering type, mast height and extension speed, fork carriages, color and size of tires, guide wheel specs, etc.

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Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

General Information

How To Use Parts Catalog - If Part Number Not Known

How To Use Parts Catalog - If Part Number Not Known Major Assemblies

1

IF THE PART NUMBER IS NOT KNOWN

SECTION 7 MAST SECTION 6 HYDRAULIC COMPONENTS

DO THIS

SECTION 3 STEERING AND CONTROLS

1.

Determine in which Section the part is located using the illustration.

SECTION 5 SECTION 4 ELECTRICAL COMPONENTS AND

SECTION 2 FINISH AND ACCESSORIES

Drive and Brake

Drive Unit Assembly -SYSTEMS 271" and Above Elevated Height ..............................................................................4-2 Drive Unit Assembly - 270" and Below Elevated Height ...............................................................................4-4 Deadman Brake Assembly ........................................................................................................................4-6 SECTION(used 4 with motor 570-262/500 only) ...............................................................4-8 Brake Assembly/Installation DRIVE AND Drive Unit Brake Assembly ......................................................................................................................4-12 BRAKE .....................................................................................................................4-14 Brake Assembly Installation Inertial Dampener ..................................................................................................................................4-16

2.

Turn to the TABLE OF CONTENTS in the applicable Section.

Figure 1-1: Major Assemblies

1-3

Frame Assembly - DS/DT

7 29

5

28

30

23

12

26 25 24

20

11

22

4

6 10

19

21

17

18

16 15

14

13

31

4-1

2

9 8

40

3.

37

36

39

3 38

Refer to the PAGE NUMBER selected from the TABLE OF CONTENTS. Locate the desired part and note the ITEM NO.

1

FIGURE 2-2 ITEM NO. 1

Figure 2-2: Frame Assembly - DS/DT

2-1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

4.

Refer to the corresponding PART LIST. Use the FIGURE & ITEM NO. to find the Part Number, Description, etc.

20 21 22 23 24 25 26 27

28 29 30 31

QTY

PART NUMBER

5

828-005-691/003

5

828-005-691/001

5

828-005-691/002

REF 1 1 1 2 2 1 1 1 1 2 2 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1

A= 14" Battery Compartment B= 16" Battery Compartment C= 21" Battery Compartment D= Without Rear Posts E= With Rear Posts

828-006-283 714-206 828-004-421 861-026 462-032 710-264P 750-433 828-004-622 828-006-364 750-006 771-049 760-130 810-733 828-004-651 710-067 771-019 114-008-306 114-009-695 1-150-057 1-150-001 7-590-006/001 114-008-718/005 5-015-003 5-015-004 828-004-672 828-004-671 710-069 411-938/001 411-938/003 411-938/002 411-938/004 828-004-674 828-004-683 828-004-682 154-009-117/001 F= Standard G= Remote H= SMARTi K= Standard/Bypass L= SMARTi/Bypass

DESCRIPTION Roller Assembly (consists of items 36 through 40) Roller Assembly (consists of items 36 through 40) Roller Assembly (consists of items 36 through 40) Frame Weldment Door Weldment Screw Bracket, Latch Pin, Clevis Bearing Screw Nut, Hex ODI Assembly ODI Assembly Nut, Hex Washer Nut, Lock Pin, Roll Bracket, Key Screw Washer Switch Assembly, Key Switch Assembly, Key Switch, Push Button Switch, Lock with Keys Switch, Push Button SMARTi Assembly Nut, Hex Nut, Hex Bracket Weldment Washer Screw Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Cable Assembly, SC to SMARTi Bracket, SMARTi Clamp, ODI Static Strap, Insulated M= Remote/Bypass N= Remote/SMARTi O= DT 001 to 3842/DS 001 to 3802 P= Remote/SMARTi/Bypass Q= DT 001 to 3566/DS 001 to 3640

USED ON A B C A, Q S

R

O T H, L, M, P

F, H, K, L, M, R F, H, K, L, M, P, R M, R, R G, M, N, P K, L, M, P, R H, L, N, P H, L, N, P H, L, N, P

F, H G K, L M, N, P H, L, N, P H, L, N, P F, G, K, M S= DT 3567 and Up/DS 3641 and Up T= DT 3843 and Up/DS 3803 and Up R= Recommended Spare

List 2-2: Frame Assembly - DS/DT

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1-3

General Information

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

How To Use Parts Catalog - If Part Number Is Known

How To Use Parts Catalog - If Part Number Is Known

1

IF THE PART NUMBER IS KNOWN APPENDIX B

DO THIS

Part No.

Description

Numerical Parts List Page

Part No.

Description

Page

411-773 .................... Decal, No Riding, Bilingual ..................2-7 411-789 .................... Decal, Warning....................................2-7 411-790 .................... Decal, Warning, Bilingual ....................2-7 411-848 .................... Decal, 24 Volt Cable System .............. 5-11 411-849 .................... Decal, 24 Volt Cable System .............. 5-11 411-850 .................... Decal, Charging Warning .................. 5-11 411-851 .................... Decal, Charging Warning .................. 5-11 411-852 .................... Decal, Battery Swivel Warning ............ 5-11 411-853 .................... Decal, Battery Swivel Warning ............ 5-11 412-454 .................... Decal, ISO 9001..................................2-7 412-586 .................... Plate, Lowlift Specification (U.S.) ...........2-7 412-588 .................... Plate, Lowlift Specification (Canadian) ..2-7 441-013 .................... Bearing, Sealed....................................4-9 441-127 .................... Bearing, Shield ...................................7-5 447-098 .................... Bearing, Cone ....................................4-3 447-108 .................... Bearing, Cone ....................................4-3 447-562 .................... Bearing, Cup ......................................4-3 447-579 .................... Bearing, Cup ......................................4-3 462-029 .................... Bushing, Flanged ................................4-5 464-034 .................... Bushing ..............................................2-3 464-035 .................... Bushing ..............................................2-3 464-035 .................... Bushing ..............................................7-3 464-036 .................... Bearing, Oilite Super ...........................7-5 520-078/03 .............. Plug, Shipping .....................................6-9 530-449 .................... O-Ring ...............................................4-5 530-490/038 ............ O-Ring, Motor ....................................4-9 540-062 /100 ........... Cylinder, Hydraulic (Eaton) ...................6-9 540-062/01 .............. Rod, Piston .........................................6-9 540-062/02 .............. Barrel Assembly ..................................6-9 540-062/03 .............. Seal Kit ...............................................6-9 540-062/200 ............ Cylinder, Hydraulic (Ultra).....................6-9 540-062 .................... Cylinder, Hydraulic...............................6-5 560-206/123 ............ Valve, Flow Control (2 GPM) ................6-7 560-206/130 ............ Reservoir Kit (With Tubes) .....................6-7 560-206/132 ............ Adapter Block (With Check Valve) .........6-7 560-206/135 ............ Plug, Vent (With 40 Micron Filter) .........6-7 560-209/04 .............. Valve/Coil, Solenoid Release.................6-7 560-209/06 .............. Valve, Adjustable Relief ........................6-7 560-209/07 .............. Pump (With Coupling, Bolts & Gasket) ..6-7 560-209/08 .............. Elbow, 90 Degree ...............................6-7 560-209/09 .............. Switch, Solenoid Start ...........................6-7 560-213/01 .............. Motor, 24 Volt DC 2 Terminal ...............6-7 560-213/01 .............. Pump Motor....................................... 5-23 560-213/02 .............. Brush Set ........................................... 5-23 560-213 .................... Pump and Motor Assembly ...................6-5 560-213 .................... Pump/Motor Assembly ........................6-7 570-271/515 ............ Brush Lead Assembly Kit .................... 5-23 570-271/516 ............ Commutator End Bearing .................. 5-23 570-271/516 ............ Drive End Bearing ............................. 5-23 570-271/517 ............ Washer ............................................. 5-23 570-316/511 ............ Seal .................................................. 5-23 570-316/513 ............ Retaining Ring ................................... 5-23 570-360/511 ............ Brush Set ........................................... 5-23 570-360/512 ............ Brush Spring Set.................................5-23 570-864 .................... Drive Motor - S/N 5478 & Up ............ 5-23 570-864 .................... Drive Motor, 24 Volt ...........................4-11 590-514 .................... Fuse, 15 Amp ......................................5-3 590-638/001 ............ Horn Assembly.....................................5-3 590-701 .................... Battery Connector ..............................5-15 590-701 .................... Battery Connector ..............................5-17 590-701 .................... Battery Connector ................................5-6 600-213 .................... Grommet .......................................... 5-15 610-307 .................... Shaft, Flexible ......................................3-7

024-296-290/260 ..... Cable Assembly ................................. 5-15 024-296-420/261 ..... Cable Assembly ................................. 5-15 024-297-280/000 ..... Cable Assembly ................................. 5-15 024-297-310/000 ..... Cable Assembly ................................. 5-15 024-297-430/000 ..... Cable Assembly ................................. 5-15 029-002-380/001 ..... Cable Assembly (MDE2 to S1) .............. 5-3 029-002-380/002 ..... Cable Assembly (MDE2 to S2) .............. 5-3 030-504-008/003 ..... Hose Assembly .................................... 6-5 1-000-013 ................ Battery, 6 Volt .................................... 5-15 1-011-011 ................ Terminal Boot, Right Hand ................. 5-15 1-011-012 ................ Terminal Boot, Left Hand .................... 5-15 1-012-502/003 ......... Bushing, Reducer ................................. 5-6 1-074-104/001 ......... Standoff .............................................. 5-3 1-085-186 ................ Cover, Internal ..................................... 2-7 1-105-216/01 ........... Contact Tip Kit ..................................... 5-5 1-105-216/04 ........... Switch/Actuator Assembly ..................... 5-5 1-105-216/05 ........... Cover, Top ........................................... 5-5 1-105-216/07 ........... Spring, Return...................................... 5-5 1-105-216/09 ........... Coil Assembly ...................................... 5-5 1-105-225 ................ Contactor Assembly ............................. 5-5 1-105-225 ................ Contactor, Forward/Reverse.................. 5-3 1-110-920/092 ......... Heater................................................. 3-5 1-120-098 ................ Potentiometer, Gear ............................. 3-5 1-120-098 ................ Potentiometer, Gear ............................. 3-5 1-150-366 ................ Switch, Brake/Lift Cutout....................... 5-3 1-150-368 ................ Switch, Key .......................................... 5-3 1-150-378 ................ Switch, Key .......................................... 5-3 1-150-384 ................ Switch, Emergency, Reverse .................. 3-5 1-150-384 ................ Switch, Emergency, Reverse .................. 3-5 1-150-386 ................ Seal .................................................... 3-5 1-150-386 ................ Seal .................................................... 3-5 1-150-418 ................ Switch, Function ................................... 3-5 1-150-418 ................ Switch, Function ................................... 3-5 1-150-425 ................ Switch, Travel ....................................... 3-5 1-150-425 ................ Switch, Travel ....................................... 3-5 1-187-082 ................ Motor Controller .................................. 5-3 291-011.................... RingUSED ...................................................

4-3 DESCRIPTION ON 291-012.................... Ring ................................................... 4-3 Roller Assembly A ....................................... 3-3 360-049.................... Pad, Bumper 360-062/003 ............ Guard, Cable .................................... 5-11 (consists of items 36 through 40) 360-065/001 ............ Cover, Front ........................................ 2-7 Roller Assembly B 360-068.................... Cover, Gearbox Motor ......................... 4-9 (consists of items 36 through 40) 370-637/005 ............ Tape, Double Sided.............................. 3-6 400-081/0 ................ Plate, Backing ................................... 4-15 Roller Assembly C 400-081/02 .............. Cam ................................................ 4-15 (consists of items 36 through 40) 400-081/03 .............. Lever, Brake ...................................... 4-15 Frame Weldment A, Q....................................... 4-15 400-081/04 .............. Ring, Safety 400-081/05 .............. Shoe Assembly .................................. 4-15 Door Weldment S 400-081/06 .............. Spring, Return.................................... 4-15 Screw 400-081.................... Brake Assembly ................................ 4-15 Bracket, Latch 400-081.................... Brake Assembly ................................. 4-11 400-160.................... Pinion, Drive ..................................... 4-11 Pin, Clevis 400-160.................... Pinion, Drive ........................................ 4-9 Bearing R 411-511/015 ............ Decal, Raymond .................................. 2-7 411-534.................... Decal, Emergency Disconnect ............... 2-7 Screw 411-552.................... Decal, Warning.................................... 2-7 Nut, Hex 411-582.................... Decal, Made In Canada ....................... 2-7 411-587/001 ............ Decal, No ODI Assembly ORiding, Black 9" ................... 2-7 411-633.................... Decal, Caution, Bilingual ..................... 2-7 ODI Assembly T 411-637/001 ............ Decal, Emergency Disconnect, Bilingual 2-7 Nut, Hex 411-639.................... Decal, Clear ........................................ 2-7 411-680.................... Decal, Washer H, Operating L, M, P ................................. 2-7 411-681.................... Decal, Replacement Instruction ............. 2-7

123-456-789.......................2-5

1.

Locate the Part Number in the NUMERICAL INDEX (APPENDIX B). Note the Section & page number(s) where the part is decribed.

FIGURE 2-2 ITEM NO. 1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

Frame Assembly - DS/DT

7 29

5

28

30

23

12

10

11

22

4

6

21

28 29 30 31

26 25

QTY

PART NUMBER

5

828-005-691/003

5

828-005-691/001

5

828-005-691/002

REF 1 1 1 2 2 1 1 1 1 2 2 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1

828-006-283 714-206 828-004-421 861-026 462-032 710-264P 750-433 828-004-622 828-006-364 750-006 771-049 760-130 810-733 828-004-651 710-067 771-019 114-008-306 114-009-695 1-150-057 1-150-001 7-590-006/001 114-008-718/005 5-015-003 5-015-004 828-004-672 828-004-671 710-069 411-938/001 411-938/003 411-938/002 411-938/004 828-004-674 828-004-683 828-004-682 154-009-117/001

24 Compartment A= 14" Battery 20 B= 16" Battery Compartment C= 21" Battery Compartment 19 D= Without Rear Posts E= With Rear Posts 18

F= Standard G= Remote H= SMARTi

17 K= Standard/Bypass L= SMARTi/Bypass

16

15 14

Nut, Lock Pin, Roll Bracket, Key Screw Washer Switch Assembly, Key Switch Assembly, Key Switch, Push Button Switch, Lock with Keys Switch, Push Button SMARTi Assembly Nut, Hex Nut, Hex Bracket Weldment Washer Screw Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Cable Assembly, SC to SMARTi Bracket, SMARTi Clamp, ODI Static Strap, Insulated

M= Remote/Bypass N= Remote/SMARTi O= DT 001 to 3842/DS 001 to 3802 P= Remote/SMARTi/Bypass Q= DT 001 to 3566/DS 001 to 3640

B-1 F, H, K, L, M, R F, H, K, L, M, P, R M, R, R G, M, N, P K, L, M, P, R H, L, N, P H, L, N, P H, L, N, P

F, H G K, L M, N, P H, L, N, P H, L, N, P F, G, K, M S= DT 3567 and Up/DS 3641 and Up T= DT 3843 and Up/DS 3803 and Up R= Recommended Spare

2.

Find the Section & page number in the PARTS LIST referenced by the Numerical Index. Locate the Part Number. Note the part's FIGURE & ITEM NO.

List 2-2: Frame Assembly - DS/DT

13

2-7 31 2

123-456-789 9 8

40

37

36

39

3.

3 38 1

Find the FIGURE & ITEM NO. on the associated illustration for a pictorial view of the part.

Figure 2-2: Frame Assembly - DS/DT

2-1

1-4

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Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

General Information Major Sections

Major Sections

1

Figure 1-1: Major Sections

SECTION 3: Steering and Controls

SECTION 2: Finish and Accessories

SECTION 7: Mast

SECTION 6: Hydraulic Components

SECTION 4: Drive and Brake

SECTION 5: Electrical Systems and Components

6365-005X

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1-5

General Information

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Recommended Spare Parts List

Recommended Spare Parts List Description

Part No.

Qty.

Page

Bar, Bus ......................................00590-45403-71 ...2 .....3-19 Bearing and Snap Ring Kit .............00590-44230-71 ...1 .....3-49 Bearing........................................00590-44580-71 ...2 .......4-7 Bearing, Cone ..............................00590-44313-71 ...1 .......3-5 Bearing, Cup................................00590-44314-71 ...1 .......3-5 Bearing, Cup................................00590-44420-71 ...2 .......3-6 Bearing, Mast Roller ......................00590-45241-71 .14 .....7-40 Bearing, Oil-impregnated...............00590-44559-71 .. 2 .....4-15 Bearing, Open..............................00590-44311-71 ...1 .......3-5 Bearing, Roller..............................00590-44312-71 ...2 .......3-5 Bearing, Upper, Composite ............00590-44896-71 ...2 .....7-73 Brush Set (with BWI) ......................00590-44034-71 ...1 .....3-35 Brush Set......................................00590-44190-71 ...1 .....3-43 Brush Set......................................00590-44190-71 ...1 .....3-45 Brush Set......................................00590-44197-71 ...1 .....3-41 Brush Set......................................00590-44212-71 ...1 .....3-37 Brush Set......................................00590-44212-71 ...1 .....3-39 Brush Set......................................00590-44228-71 ...1 .....3-49 Brush Set......................................00590-44248-71 ...1 .....3-47 Bulb ............................................00590-05273-71 ...1 .....3-53 Bushing, Oil-impregnated...............00590-44854-71 .. 2 .....7-61 Card Assembly, Fuse, Relay............00590-46360-71 ...1 .....3-19 Card Assembly, Thumb Conrol........00590-44017-71 .. 1 .....3-29 Connector ....................................00590-44054-71 ...1 .....3-32 Contactor.....................................00590-44496-71 ...2 .....3-19 Contactor.....................................00590-45299-71 ...2 .....3-19 Filter, Element ...............................00590-03061-71 ...1 .......6-9 Fuse (100 Amp) ............................00590-44466-71 ...1 .....3-19 Fuse (40 Amp) ..............................00590-44501-71 ...1 .....3-19 Fuse (500 Amp) ............................00590-44473-71 ...1 .....3-19 Fuse (600 Amp) ............................00590-44500-71 ...1 .....3-19 Hook, Lower.................................00590-44903-71 ...2 .....7-73 Key (Set of 2) ...............................00590-04577-71 ...1 .....3-14 Link, Connecting Chain..................00590-44331-71 .. 1 .......3-3 Link, Connecting ...........................00590-03464-71 ...8 .....7-40 Module Assembly, Attachment ........00590-44471-71 ...1 .....3-14 O-Ring .........................................00590-03441-71 ...1 .......6-9 Pad Kit, Wear...............................00590-51085-71 .. 1 .....7-93 Pin, Fork ......................................00590-45059-71 .. 2 .....7-91 Ring, Backup ................................00590-03060-71 ...1 .....6-55 Seal Kit ........................................00590-44972-71 .. 1 .....6-55 Seal Kit ........................................00590-44967-71 .. 1 .....6-53 Seal Kit ........................................00590-39529-71 ...1 .....7-75 Seal Kit ........................................00590-51076-71 ...1 .....7-93 Seal Kit ........................................00590-45039-71 ...1 .....6-33

1-6

Description

1

Part No.

Qty.

Page

Seal ............................................ 00590-44315-71... 2 ....... 3-5 Seal ............................................ 00590-44948-71... 1 ..... 6-53 Seal, Oil...................................... 00590-44576-71... 1 ....... 4-7 Seal, Piston .................................. 00590-44966-71.. 1 ..... 6-55 Seal, Square ................................ 00590-44977-71... 1 ..... 6-53 Seal, Square ................................ 00590-44979-71... 1 ..... 6-55 Seal, Wiper ................................. 00590-44968-71... 1 ..... 6-55 Seal, Wiper ................................. 00590-44969-71... 1 ..... 6-53 Sensor, Temperature ...................... 00590-45373-71... 1 ..... 3-35 Service Kit ................................... 00590-45005-71... 1 ..... 6-61 Service Kit ................................... 00590-45010-71... 1 ..... 6-63 Service Kit ................................... 00590-45010-71... 1 ..... 6-65 Service Kit ................................... 00590-44065-71... 1 ..... 3-21 Service Kit ................................... 00590-44066-71... 1 ..... 3-21 Solenoid, 3-Way, 2-Position .......................................................

(SOL-9) ...................................... 00590-45036-71.. 1 ..... 6-33 Spring Set.................................... 00590-44035-71... 1 ..... 3-35 Spring Set.................................... 00590-44213-71... 1 ..... 3-37 Spring Set.................................... 00590-44213-71... 1 ..... 3-39 Spring Set.................................... 00590-44213-71... 1 ..... 3-43 Spring Set.................................... 00590-44213-71... 1 ..... 3-45 Spring Set.................................... 00590-44214-71... 1 ..... 3-41 Spring Set.................................... 00590-44226-71... 1 ..... 3-47 Spring, 4-Way.............................. 00590-44018-71... 1 ..... 3-29 Spring, Compression..................... 00590-03567-71... 1 ....... 6-9 Spring, Compression..................... 00590-44561-71... 1 ..... 4-15 Spring, Horn, Reach ..................... 00590-03568-71... 2 ..... 3-29 Spring, Retract.............................. 00590-44003-71... 1 ..... 3-29 Spring, Travel............................... 00590-43091-71... 1 ..... 3-29 Switch ......................................... 00590-44040-71... 3 ..... 3-29 Switch, Brake ............................... 00590-44502-71... 1 ..... 4-15 Switch, Operator (EPO) ................. 00590-03248-71... 1 ..... 3-14 Switch, Rotary, 2-Position............... 00590-44366-71.. 1 ..... 3-14 Tire (Poly, Black) 95 Durometer....... 00590-44564-71... 1 ....... 3-6 Tire (Poly, Tan) 95 Durometer ......... 00590-44440-71... 1 ....... 3-6 Tire ............................................. 00590-44583-71... 1 ..... 4-11 Tire ............................................. 00590-45389-71... 1 ....... 4-9 Valve, Flow Control....................... 00590-44753-71... 2 ..... 7-40 Valve, Flow Control....................... 00590-44754-71... 1 ..... 7-40 Valve, Hydraulic Flow Control .......

(12.75 GPM) ............................. 00590-47885-71.. 1 ..... 6-21 Valve, Hydraulic Flow Control ....................................................

(9.0 GPM) ................................. 00590-03438-71.. 1 ..... 6-21 Valve, Relief (REL-2) ....................... 00590-45049-71... 1 ..... 6-33

00715-00085-13, 25 Jun 2013

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

General Information Hardware Parts List

Hardware Parts List Description

Part No.

Qty.

Bolt .................................................... 00590-44240-71 ........3 Bolt, Shoulder...................................... 00590-43994-71 ........1 Bolt, Shoulder...................................... 00590-44004-71 ........2 Nut .................................................... 00590-00387-71 ........1 Nut .................................................... 00590-02881-71 ........2 Nut .................................................... 00590-02912-71 ........4 Nut .................................................... 00590-02992-71 ......17 Nut .................................................... 00590-03093-71 ......12 Nut .................................................... 00590-03177-71 ........2 Nut .................................................... 00590-03435-71 ......29 Nut .................................................... 00590-03551-71 ........1 Nut .................................................... 00590-03584-71 ........4 Nut .................................................... 00590-03592-71 ........2 Nut .................................................... 00590-44095-71 ........1 Nut .................................................... 00590-44112-71 ........1 Nut .................................................... 00590-44184-71 ........4 Nut .................................................... 00590-44316-71 ........2 Nut .................................................... 00590-44639-71 ........2 Nut .................................................... 00590-44661-71 ........2 Nut .................................................... 00590-44707-71 ........4 Nut .................................................... 00590-44741-71 ........4 Nut .................................................... 00590-44855-71 ........2 Nut .................................................... 00590-44901-71 ........4 Nut .................................................... 00590-44914-71 ........4 Nut .................................................... 00590-45092-71 ........1 Nut .................................................... 00590-45193-71 ........4 Nut .................................................... 00590-45202-71 ........4 Nut .................................................... 00590-45214-71 ........5 Nut .................................................... 00590-45226-71 ........1 Nut .................................................... 00590-45244-71 ........4 Nut .................................................... 00590-45257-71 ......12 Nut .................................................... 00590-45262-71 ......16 Nut .................................................... 00590-45267-71 ........4 Nut .................................................... 00590-45500-71 ........4 Nut, Jam............................................. 00590-45257-71 ......14 Nut, Jam............................................. 00590-45262-71 ........8 Nut, Lock ............................................ 00590-44480-71 ........1 Nut, Push............................................ 00590-44563-71 ........1 Nut, Retainer....................................... 00590-44350-71 ........7 Ring, Retainer...................................... 00590-00065-71 ........2 Screw (16 MM Long) ........................... 00590-03424-71 ....... 2 Screw (25 MM Long) ........................... 00590-03175-71 ....... 2 Screw................................................. 00590-42003-71 ........2 Screw................................................. 00590-44847-71 ........1 Screw................................................. 00590-45255-71 ........4 Screw................................................. 00590-03421-71 ....... 7 Screw................................................. 00590-44274-71 ....... 3 Screw................................................. 00590-00104-71 ........1 Screw................................................. 00590-00211-71 ........2 Screw................................................. 00590-00267-71 ........1 Screw................................................. 00590-00395-71 ........4 Screw................................................. 00590-00948-71 ........3 Screw................................................. 00590-01444-71 ........1 Screw................................................. 00590-02706-71 ........2 Screw................................................. 00590-02770-71 ........9 Screw................................................. 00590-03022-71 ........6 Screw................................................. 00590-03029-71 ......21 Screw................................................. 00590-03071-71 ........2 Screw................................................. 00590-03085-71 ........6 Screw................................................. 00590-03126-71 ........1 Screw................................................. 00590-03127-71 ......15 Screw................................................. 00590-03167-71 ........4 Screw................................................. 00590-03168-71 ........2 Screw................................................. 00590-03207-71 ........2 Screw................................................. 00590-03421-71 ........5

00715-00085-13, 25 Jun 2013

Description

1

Part No.

Qty.

Screw .................................................00590-03422-71 ...... 30 Screw .................................................00590-03424-71 ........ 6 Screw .................................................00590-03426-71 ........ 5 Screw .................................................00590-03428-71 ........ 9 Screw .................................................00590-03431-71 ........ 1 Screw .................................................00590-03434-71 ...... 13 Screw .................................................00590-03466-71 ........ 6 Screw .................................................00590-03628-71 ........ 6 Screw .................................................00590-04605-71 ........ 4 Screw .................................................00590-39658-71 ........ 5 Screw .................................................00590-39687-71 ...... 14 Screw .................................................00590-39688-71 ........ 2 Screw .................................................00590-39782-71 ........ 4 Screw .................................................00590-41863-71 ........ 6 Screw .................................................00590-41968-71 ........ 5 Screw .................................................00590-41971-71 ........ 1 Screw .................................................00590-42003-71 ...... 10 Screw .................................................00590-42244-71 ........ 4 Screw .................................................00590-43234-71 ........ 4 Screw .................................................00590-43989-71 ........ 4 Screw .................................................00590-43999-71 ........ 1 Screw .................................................00590-44019-71 ........ 2 Screw .................................................00590-44088-71 ........ 4 Screw .................................................00590-44173-71 ........ 4 Screw .................................................00590-44205-71 ........ 3 Screw .................................................00590-44238-71 ........ 1 Screw .................................................00590-44288-71 ........ 2 Screw .................................................00590-44304-71 ........ 2 Screw .................................................00590-44336-71 ........ 3 Screw .................................................00590-44365-71 ........ 2 Screw .................................................00590-44375-71 ........ 2 Screw .................................................00590-44376-71 ...... 14 Screw .................................................00590-44377-71 ........ 4 Screw .................................................00590-44437-71 ........ 4 Screw .................................................00590-44467-71 ...... 10 Screw .................................................00590-44469-71 ...... 12 Screw .................................................00590-44475-71 ........ 8 Screw .................................................00590-44479-71 ........ 2 Screw .................................................00590-44485-71 ........ 2 Screw .................................................00590-44486-71 ........ 2 Screw .................................................00590-44491-71 ........ 4 Screw .................................................00590-44507-71 ........ 8 Screw .................................................00590-44540-71 ........ 6 Screw .................................................00590-44541-71 ...... 12 Screw .................................................00590-44565-71 ........ 3 Screw .................................................00590-44609-71 ........ 2 Screw .................................................00590-44617-71 ........ 2 Screw .................................................00590-44652-71 ........ 1 Screw .................................................00590-44653-71 ........ 1 Screw .................................................00590-44664-71 ........ 6 Screw .................................................00590-44665-71 ...... 20 Screw .................................................00590-44666-71 ........ 2 Screw .................................................00590-44691-71 ........ 4 Screw .................................................00590-44693-71 ........ 2 Screw .................................................00590-44694-71 ........ 4 Screw .................................................00590-44719-71 ........ 2 Screw .................................................00590-44737-71 ........ 1 Screw .................................................00590-44742-71 ........ 4 Screw .................................................00590-44743-71 ........ 2 Screw .................................................00590-44751-71 ........ 1 Screw .................................................00590-44765-71 ........ 2 Screw .................................................00590-44874-71 ........ 1 Screw .................................................00590-45032-71 ........ 2 Screw .................................................00590-45056-71 ........ 8 Screw .................................................00590-45111-71 ........ 1

1-7

General Information

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Hardware Parts List Description

Part No.

Qty.

Screw ................................................. 00590-45114-71........ 4 Screw ................................................. 00590-45215-71........ 1 Screw ................................................. 00590-45239-71........ 4 Screw ................................................. 00590-45240-71........ 2 Screw ................................................. 00590-45253-71........ 8 Screw ................................................. 00590-45261-71........ 4 Screw ................................................. 00590-45284-71........ 4 Screw ................................................. 00590-45285-71........ 6 Screw ................................................. 00590-45286-71...... 16 Screw ................................................. 00590-45526-71........ 4 Screw ................................................. 00590-46092-71........ 5 Screw ................................................. 00590-46317-71........ 3 Screw ................................................. 00590-47904-71........ 2 Screw ................................................. 00590-47915-71........ 6 Screw ................................................. 00590-47931-71........ 7 Screw ................................................. 00590-48296-71........ 1 Screw ................................................. 00590-50957-71........ 6 Screw ................................................. 00590-51046-71........ 2 Screw, Cap ......................................... 00590-44615-71........ 1 Screw, Cap ......................................... 00590-44905-71........ 4 Screw, Cap ......................................... 00590-44910-71........ 4 Screw, Cap ......................................... 00590-44926-71........ 2 Screw, Cap ......................................... 00590-44976-71........ 1 Screw, Cap ......................................... 00590-45114-71...... 12 Screw, Cap ......................................... 00590-45152-71........ 8 Screw, Cap ......................................... 00590-45159-71........ 2 Screw, Cap ......................................... 00590-45162-71........ 4 Screw, Cap ......................................... 00590-45163-71........ 2 Screw, Cap ......................................... 00590-45184-71........ 2 Screw, Cap ......................................... 00590-45190-71........ 4 Screw, Cap ......................................... 00590-45192-71........ 2 Screw, Cap ......................................... 00590-45255-71........ 8 Screw, Cap ......................................... 00590-45286-71...... 11 Screw, Set ........................................... 00590-44675-71........ 2 Screw ................................................. 00590-45255-71........ 4 Washer............................................... 00590-00064-71........ 2 Washer............................................... 00590-00112-71........ 2 Washer............................................... 00590-00568-71........ 1 Washer............................................... 00590-02813-71........ 4 Washer............................................... 00590-02940-71...... 24 Washer............................................... 00590-03092-71........ 2 Washer............................................... 00590-44158-71........ 4 Washer............................................... 00590-44176-71........ 6 Washer............................................... 00590-44378-71........ 2 Washer............................................... 00590-44503-71........ 4

1-8

Description

Part No.

Qty.

Washer .............................................. 00590-44535-71 ........4 Washer .............................................. 00590-44555-71 ........3 Washer .............................................. 00590-44567-71 ........2 Washer .............................................. 00590-44581-71 ........6 Washer .............................................. 00590-44643-71 ........2 Washer .............................................. 00590-44893-71 ........4 Washer .............................................. 00590-45013-71 ........2 Washer .............................................. 00590-45140-71 ........6 Washer .............................................. 00590-45260-71 ........6 Washer .............................................. 00590-45502-71 ........4 Washer .............................................. 00590-47924-71 ........7 Washer .............................................. 00590-47926-71 ........1 Washer, Flat........................................ 00590-02973-71 ........2 Washer, Flat........................................ 00590-03092-71 ....... 7 Washer, Flat........................................ 00590-00111-71 ........1 Washer, Flat........................................ 00590-00473-71 ........4 Washer, Flat........................................ 00590-02813-71 ........4 Washer, Flat........................................ 00590-02940-71 ......25 Washer, Flat........................................ 00590-02973-71 ........4 Washer, Flat........................................ 00590-03092-71 ......30 Washer, Flat........................................ 00590-42081-71 ........1 Washer, Flat........................................ 00590-44328-71 ........3 Washer, Flat........................................ 00590-44378-71 ........2 Washer, Flat........................................ 00590-44514-71 ........2 Washer, Flat........................................ 00590-44524-71 ........1 Washer, Flat........................................ 00590-45046-71 ........2 Washer, Flat, Hard .............................. 00590-44535-71 ......12 Washer, Flat, Nylon ............................. 00590-44047-71 ........1 Washer, High Collar ............................ 00590-44117-71 ........2 Washer, Lock ...................................... 00590-00313-71 ........4 Washer, Lock ...................................... 00590-02840-71 ......24 Washer, Lock ...................................... 00590-44488-71 ........1 Washer, Lock ...................................... 00590-44869-71 ........2 Washer, Lock ...................................... 00590-45158-71 ......12 Washer, Lock ...................................... 00590-45161-71 ........4 Washer, Lock ...................................... 00590-45185-71 ........3 Washer, Lock ...................................... 00590-45258-71 ......27 Washer, Lock ...................................... 00590-45259-71 ......16 Washer, Lock ...................................... 00590-45260-71 ........8 Washer, Lock ...................................... 00590-45378-71 ........2 Washer, Lock ...................................... 00590-45259-71 ........4 Washer, Thrust .................................... 00590-44543-71 ........1 Washer, Thrust .................................... 00590-44577-71 ........1 Washer, Thrust .................................... 00590-44581-71 ........2

00715-00085-13, 25 Jun 2013

SECTION 2 Finish and Accessories Major Assemblies ................................................................................................................................................ 2-2 Power Section Mechanical Parts ............................................................................................................................ 2-4 Finish Instructions ................................................................................................................................................. 2-8 Handle Decals ................................................................................................................................................... 2-20 Battery Gates and Rollers (Standard) .................................................................................................................... 2-22 Battery Spacer Installation (Battery Length 36.51 in. to 39.32 in.)............................................................................ 2-23 Weighted Battery Spacer and Roller Assembly ...................................................................................................... 2-24 Roller Assembly ................................................................................................................................................. 2-26 Battery Cover Assembly, EE................................................................................................................................. 2-28 Rear Door Assembly ........................................................................................................................................... 2-30 Load Backrest Installation .................................................................................................................................... 2-31 Fire Extinguisher ................................................................................................................................................ 2-32

00715-00085-13, 25 Jun 2013

2-1

Finish and Accessories

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Major Assemblies

Major Assemblies

2

Figure 2-1: Major Assemblies

2

14

7 8 4

9

6

12

13

3

5

10

11

6365-005X

2-2

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Finish and Accessories Major Assemblies

List 2-1: Major Assemblies FIGURE 2-1 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14

QTY

PART NUMBER

Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref.

Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref.

Ref. Ref.

Ref. Ref.

00715-00085-13, 25 Jun 2013

DESCRIPTION

USED ON

Power Section Weldment (Contact Technical Support) Overhead Guard (See Figure 2-2c.)

Battery Gates and Roller Assembly (See Figure 2-5.)

Steering and Controls (See Figure 3-1.)

Drive and Brake Assembly (See Figure 4-1a.)

Electrical Installation (See Figure 5-1a.)

Contactor Panel (See Figure 5-2a.) and (See Figure 5-2c.)

Operator Display (See Figure 5-4.)

Control Handle (See Figure 5-5.)

Manifold Assembly (See Figure 6-3.)

Lift Motor Assembly (See Figure 6-14.)

Lift Cylinder Assemblies (See Figure 6-22.) thru (See Figure 6-36.)

Carriage Assembly, Sideshift (See Figure 7-25.)

Elevating Section (See Figure 7-3.)

2-3

Finish and Accessories

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Power Section Mechanical Parts

Power Section Mechanical Parts

2

Figure 2-2a: Power Section Mechanical Parts

10

8 5

11 12

6

3

2

7

1

4

P223-001-350-R1 SHT 1 OF 3

2-4

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Finish and Accessories Power Section Mechanical Parts

Power Section Mechanical Parts

2

Figure 2-2b: Power Section Mechanical Parts

18

21

17

24

5

6

19

20

P223-001-350-R3 SHT 2 OF 3

00715-00085-13, 25 Jun 2013

2-5

Finish and Accessories

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Power Section Mechanical Parts

Power Section Mechanical Parts

2

Figure 2-2c: Power Section Mechanical Parts

14

22

13

15

16

23

23

P223-001-350-R4, R5 SHT 3 OF 3

2-6

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Finish and Accessories Power Section Mechanical Parts

List 2-2: Power Section Mechanical Parts FIGURE 2-2 ITEM NO. 1 2 3 4 5 6 7 8 10 11 12 13 14 15 16 17 18 19 20 21 22

QTY

PART NUMBER

1 00590-45375-71 2 00590-03421-71 1 00590-44363-71 1 00590-44364-71 7 00590-03127-71 4 00590-02940-71 1 00590-45376-71 1 00590-45377-71 4 00590-03092-71 4 00590-44507-71 2 00590-03584-71 2 00590-45378-71 2 00590-42003-71 2 00590-02973-71 2 00590-45379-71 1 00590-44361-71 2 00590-44365-71 4 00590-03422-71 2 00590-45046-71 1 00590-44362-71 1 00590-45380-71 1 00590-45381-71 23 6 00590-03466-71 24 1 00590-45382-71 A= Standard Mast Only (Non-Quad Mast) B= 83 in. OACH C= 88 in. OACH

00715-00085-13, 25 Jun 2013

DESCRIPTION Cover, Bracket Screw Shield, Tire, Right-Hand Shield, Tire, Left-Hand Screw Washer, Flat Cover, Bracket Cover, Bracket Washer, Flat Screw Nut Washer, Lock Screw Washer, Flat Strap, Static Bracket, Key Switch Screw Screw Washer, Flat Plate, Clamp Guard Weldment, Overhead Guard Weldment, Overhead Screw Bracket, Mounting

USED ON

A A

B C

2-7

Finish and Accessories

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Finish Instructions

Finish Instructions

2

Figure 2-3a: Finish Instructions

30

A

DETAIL S

SEE DETAIL S A

SEE DETAIL G

0.125PV

1.000NV

P223_001_390_R_1, STEERING TILLER ASSEMBLY SHT 1 OF 9

2-8

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Finish and Accessories Finish Instructions

Finish Instructions

2

Figure 2-3b: Finish Instructions 7

41

39

42

DETAIL G

DETAIL G

WITHOUT HSA (SHOWN WITHOUT COVER)

WITH HSA (SHOWN WITHOUT COVER)

40

SEE DETAIL R

SEE DETAIL A

SEE DETAIL B

SEE DETAIL C

44

15

17

16

H SEE DETAIL D

H

18

6

22 25 D

21

SEE DETAIL N

25

49

23 SEE DETAIL P

50

24

51

30

D

VIEW A-A P223_001_371_N2B, P223_001_371_N2C, P1019022_A2 SHT 2 OF 9

00715-00085-13, 25 Jun 2013

2-9

Finish and Accessories

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Finish Instructions

Finish Instructions

2

Figure 2-3c: Finish Instructions 15

J

62

J

29

DETAIL A 17

28

54

VIEW D-D 53

52

SECTION H-H

DETAIL B H F

VIEW J-J

DETAIL C

H

53

16 E 18 35

48 SEE DETAIL Q

45

TOYOTA ELECTRIC FORKLIFT TRUCK

22

58

E

12

DETAIL D

F P223-001-401, P223_001_897_C, P223_000_827_B, P223_001-333_D, P1019022_A4, A3, A6, A5 SHT 3 OF 9

2-10

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Finish and Accessories Finish Instructions

Finish Instructions

2

Figure 2-3d: Finish Instructions 29

59 25 62

22

55 36

DETAIL E

28 34 22

VIEW F - F

22

20

37

19

22

SEE DETAIL M DETAIL F

SEE DETAIL E

DETAIL N

DETAIL L

25

56

31 SEE DETAIL F

32 33

21

25 DETAIL M

56

57

SEE DETAIL L

57

22 ELEVATING SECTION REMOVED

P1019022_AB, P223_001_336, P223_001_335_003, P223_001_337_003, P223_001_740_001, P1019022_A9, P223_001_396_002 SHT 4 OF 9

00715-00085-13, 25 Jun 2013

2-11

Finish and Accessories

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Finish Instructions

Finish Instructions

2

Figure 2-3e: Finish Instructions

62

53

62

LEFT SIDE VIEW QUAD MAST ONLY

RIGHT SIDE VIEW QUAD MAST ONLY VIEW OF MAST FROM OPERATOR’S COMPARTMENT QUAD MAST ONLY

47 46 14

17

23

30

44

35

24

VIEW E-E

DETAIL P

DETAIL Q

DETAIL R

P1019022_A10, A11, A12, P1015924-A9, P223_001_399, P223_001_368_003, P223_001_608 SHT 5 OF 9

2-12

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Finish and Accessories Finish Instructions

Finish Instructions

2

Figure 2-3f: Finish Instructions

ITEM 29 - P/N 00590-44369-71

ITEM 28 - P/N 00590-44371-71

ITEM 40 - P/N 00590-44349-71

ITEM 45 - P/N 00590-44354-71

! WARNING

Never load truck beyond its capacity Loading beyond capacity can cause drive axle(s) to break, truck to tip over, load to fall, serious injury and or death.

See name plate for capacity.

ITEM 43 - P/N 00590-44352-71

P412_574, 1019287, R10243477, P412_326, R1024348 SHT 6 OF 9

00715-00085-13, 25 Jun 2013

2-13

Finish and Accessories

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Finish Instructions

Finish Instructions

2

Figure 2-3g: Finish Instructions

ITEM 49 - P/N 00590-44356-71

ITEM 48 - (Consult Factory)

ITEM 50 - P/N 00590-44357-71

ITEM 51 - P/N 00590-44389-71

ITEM 53 - P/N 00590-44379-71 1019284-30SEP03BW,P412-704-A,P223_001_629_B, P223_001_663_C,1019292 30SEP03BW SHT 7 OF 9

2-14

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Finish and Accessories Finish Instructions

Finish Instructions

2

Figure 2-3h: Finish Instructions

ITEM 54 - P/N 00590-44402-71

ITEM 56 - P/N 00590-44404-71

ITEM 55 - P/N 00590-44403-71

ITEM 57 - P/N 00590-44405-71

1019290 30SEP03 BW,1019288 30SEP03 BW, 1019285 29SEP03 BW, 1019289 30SEP03 BW SHT 8 OF 9

00715-00085-13, 25 Jun 2013

2-15

Finish and Accessories

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Finish Instructions

Finish Instructions

2

Figure 2-3i: Finish Instructions

ITEM 58 - P/N 00590-44406-71

ITEM 59 - P/N 00590-41810-71

ITEM 63 - P/N 00590-47871-71

1019295 30SEP03 BW, 1019523_001 30SEP03 BW, 1019523_002 30SEP03 BW, 1019523_003 30SEP03 BW SHT 9 OF 9

2-16

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Finish and Accessories Finish Instructions

List 2-3: Finish Instructions (Sheet 1 of 2) FIGURE 2-3 ITEM NO. 6 7 12 14 15 16 17 18 19

20

QTY

PART NUMBER

1 1 1 1 1 1 1 1 1

00590-44367-71 00590-39658-71 Ref. 00590-01265-71 00590-44380-71 00590-44370-71 00590-44360-71 00590-44372-71 00590-44373-71

1 1

00590-39627-71 00590-44374-71

1 00590-39627-71 21 2 00590-44375-71 22 14 00590-44376-71 23 4 00590-44377-71 24 2 00590-44378-71 25 7 00590-44350-71 28 2 00590-44371-71 29 2 00590-44369-71 30 1 00590-44341-71 31 1 00590-44342-71 32 1 00590-44343-71 33 1 00590-44344-71 34 1 00590-44345-71 35 1 00590-44346-71 36 1 00590-44347-71 37 1 00590-44359-71 39 1 00590-02770-71 40 1 00590-44349-71 41 1 00590-44340-71 42 1 00590-44351-71 43 1 00590-44352-71 44 1 00590-44353-71 45 2 00590-44354-71 46 1 00590-03578-71 47 1 00590-01255-71 48 1 Ref. 49 1 00590-44356-71 50 1 00590-44357-71 A= 18.5 in. Battery B= 21.25 in. Battery C= 23.75 in. Battery D= High Speed Auxiliary (HSA) E= Electrically Enclosed (EE) F= Low Speed Auxiliary (LSA)

00715-00085-13, 25 Jun 2013

DESCRIPTION Guard, Cable Screw Plate, Type EE (Consult Technical Support) Rivet, Tag Pad, Elbow Pad, Deadman Pedal Pad, Backseat Pad, Floor Cover Assembly, Console (without High Speed Auxiliary) (includes:) Clip Cover Assembly, Console (with High Speed Auxiliary) (includes:) Clip Screw Screw Screw Washer, Flat Nut, Retainer Decal, EE Decal, Toyota Cover, Steer Cover, Eyebrow Cover, Eyebrow Cover, Eyebrow Cover, Front, Left-Hand Cover, Knee Cover, Front, Center Cover, Front, Right-Hand Screw Decal, Warning Brace, Cover (without HSA) Brace, Cover (with HSA) Decal, Warning Cover, HSA Handle Decal, Warning Bag, Case Pocket Plate, Specification (Consult Factory) Decal, Control Handle (Standard)(See Figure 2-4.)

Decal, Control Handle (LSA)(See Figure 2-4.)

USED ON

E

D

E

A B C

D

D D

F

2-17

Finish and Accessories

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Finish Instructions List 2-3: Finish Instructions (Sheet 2 of 2) FIGURE 2-3 QTY PART NUMBER ITEM NO. 51 1 00590-44389-71 52 1 00590-44348-71 53 2 00590-44379-71 54 1 00590-44402-71 55 1 00590-44403-71 56 2 00590-44404-71 57 2 00590-44405-71 58 1 00590-44406-71 59 1 00590-41810-71 60 1 Ref. 62 1 00590-44421-71 63 1 00590-47871-71 A= 18.5 in. Battery B= 21.25 in. Battery C= 23.75 in. Battery D= High Speed Auxiliary (HSA) E= Electrically Enclosed (EE) F= Low Speed Auxiliary (LSA)

2-18

DESCRIPTION

USED ON

Decal, Control Handle (HSA)(See Figure 2-4.)

Decal, Toyota Decal, Warning Decal, Warning Decal, Warning Decal, Warning Decal, Warning Decal Decal, Warning Plate, Specification (Not Shown) (Consult Factory) Decal, Toyota Decal, Cold Storage

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Finish and Accessories Finish Instructions

00715-00085-13, 25 Jun 2013

2-19

Finish and Accessories

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Handle Decals

Handle Decals

2

Figure 2-4: Handle Decals 4

5

1

2

3

2

3

EXAMPLE DECAL/CAP ORIENTATION 6 7

FORK POSITIONER

6

LOAD STABILIZER

CLAMP

ROTATE

SIDE SHIFT

CAP INSERTS P_223_001__663_C, P412_704-A, P412_703_A, P411_971-A

2-20

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Finish and Accessories Handle Decals

List 2-4: Handle Decals FIGURE 2-4 ITEM NO. 1

QTY

PART NUMBER

DESCRIPTION

1 1 2 1 1 1 1 3 1 1 1 4 1 5 1 1 6 1 1 1 7 1 A= Fork Positioned B= Push-Pull C= Clamp D= Rotate E= Sideshift

00590-47902-71 00590-44411-71 00590-44401-71 00590-44413-71 00590-44414-71 00590-44415-71 00590-44416-71 00590-44417-71 00590-44418-71 00590-44419-71 00590-44391-71 00590-44412-71 00590-44410-71 00590-44382-71 00590-44383-71 00590-44356-71

Decal, Control Handle Decal, High Speed Auxiliary, Handle Decal, Control Decal, Control Decal, Control Decal, Control Decal, Control Decal, Control Decal, Control Decal, Control Decal, Control Decal, Control Cap, Knob Insert Cap, Knob Insert Cap, Knob Insert Decal, Control Handle

00715-00085-13, 25 Jun 2013

USED ON

A B C D E B C D A E A B D

2-21

Finish and Accessories

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Battery Gates and Rollers (Standard)

Battery Gates and Rollers (Standard)

2

Figure 2-5: Battery Gates and Rollers (Standard) 4

1 2 3

5

P223_001_545

List 2-5: Battery Gates and Rollers (Standard) FIGURE 2-5 ITEM NO. 1

QTY

PART NUMBER

2 00590-44384-71 2 00590-44385-71 2 00590-44386-71 2 1 00590-44390-71 3 2 00590-44381-71 4 2 00590-03424-71 2 00590-03175-71 5 5 00590-44393-71 5 00590-44394-71 5 00590-44395-71 A= 18.5 in. Battery Compartment B= 21.25 in. Battery Compartment C= 23.75 in. Battery Compartment

2-22

DESCRIPTION Gate, Battery (With Spacer) Gate, Battery (With Spacer) Gate, Battery (With Spacer) Spacer Assembly, Battery Gate Spacer Assembly, Battery Gate Screw (16 MM Long) Screw (25 MM Long) Roller Assembly (See Figure 2-8.)

Roller Assembly (See Figure 2-8.)

Roller Assembly (See Figure 2-8.)

USED ON A B C

A B C

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Finish and Accessories

Battery Spacer Installation (Battery Length 36.51 to 39.32 in.)

Battery Spacer Installation (Battery Length 36.51 to 39.32 in.)

2

Figure 2-6: Battery Spacer Installation (Battery Length 36.51 to 39.32 in.)

1

P1001328-A

List 2-6: Battery Spacer Installation (Battery Length 36.51 to 39.32 in.)

FIGURE 2-6 ITEM NO. 1

QTY

PART NUMBER

AR AR AR AR AR

00590-44396-71 00590-44397-71 00590-44398-71 00590-44399-71 00590-44338-71

00715-00085-13, 25 Jun 2013

DESCRIPTION

USED ON

Spacer Assembly, 0.312 in.

Spacer Assembly, 0.624 in.

Spacer Assembly, 0.936 in.

Spacer Assembly, 1.248 in.

Spacer Assembly, 1.560 in.

2-23

Finish and Accessories

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Weighted Battery Spacer and Roller Assembly

Weighted Battery Spacer and Roller Assembly

2

Figure 2-7: Weighted Battery Spacer and Roller Assembly

10

7

3

6 5 1

4

P223_001_801_B

2-24

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Finish and Accessories

Weighted Battery Spacer and Roller Assembly List 2-7: Weighted Battery Spacer and Roller Assembly FIGURE 2-7 ITEM NO. 1

QTY

PART NUMBER

DESCRIPTION

5 00590-46934-71 Roller Assembly (See Figure 2-8.)

5 00590-46935-71 Roller Assembly (See Figure 2-8.)

5 00590-46936-71 Roller Assembly (See Figure 2-8.)

5 00590-46937-71 Roller Assembly (See Figure 2-8.)

5 00590-46938-71 Roller Assembly (See Figure 2-8.)

3 1 00590-44285-71 Spacer, Battery, 1.50 in.

1 00590-44286-71 Spacer, Battery, 1.75 in.

1 00590-47897-71 Spacer, Battery, 2.12 in.

1 00590-47898-71 Spacer, Battery, 2.25 in.

4 5 00590-44298-71 Support, Battery Roller 5 2 00590-03168-71 Screw 6 4 00590-02813-71 Washer, Flat 7 2 00590-39688-71 Screw 2 00590-44288-71 Screw 9 1 00590-44278-71 Spacer, Battery (Non-Weighted) 2.25 in. (Not Shown) 1 00590-44290-71 Spacer, Battery (Non-Weighted) 2.50 in. (Not Shown) 1 00590-44291-71 Spacer, Battery (Non-Weighted) 2.75 in. (Not Shown) 1 00590-44292-71 Spacer, Battery (Non-Weighted) 4.88 in. (Not Shown) 1 00590-44293-71 Spacer, Battery (Non-Weighted) 5.00 in. (Not Shown) 1 00590-47894-71 Spacer, Battery (Non-Weighted) 0.75 in. (Not Shown) 1 00590-47895-71 Spacer, Battery (Non-Weighted) 1.25 in. (Not Shown) 1 00590-47896-71 Spacer, Battery (Non-Weighted) 1.00 in. (Not Shown) 10 1 00590-50973-71 Plate, Spacer Weldment, 340 lb.

1 00590-50974-71 Plate, Spacer Weldment, 700 lb.

A= 18.5 in. Battery Compartment, Adjusted to 16.25 in.

B= 18.5 in. Battery Compartment, Adjusted to 13.62 in.

C= 21.5 in. Battery Compartment, Adjusted to 18.5 in.

D= 23.75 in. Battery Compartment, Adjusted to 21.25 in.

00715-00085-13, 25 Jun 2013

USED ON A B C A D D C B D

A, C, E D, E

2-25

Finish and Accessories

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Roller Assembly

Roller Assembly

2

Figure 2-8: Roller Assembly

3

1 4 2 5 VIEW A - STANDARD ASSEMBLY

6

5

3 1 2

4

VIEW B - WEIGHTED ASSEMBLY P828_001_430_G, P223_001_784

2-26

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Finish and Accessories Roller Assembly

List 2-8: Roller Assembly FIGURE 2-8 ITEM NO. 1 2 3 4

5

6

QTY

PART NUMBER

2 2 2 1 1 1 1 1 1 1 1 1 1 1 1

00590-00064-71 00590-00065-71 00590-00063-71 00590-44294-71 00590-44295-71 00590-44296-71 00590-44268-71 00590-44289-71 00590-44287-71 00590-44259-71 00590-44260-71 00590-44261-71 00590-44262-71 00590-05313-71 00590-44263-71

00715-00085-13, 25 Jun 2013

DESCRIPTION

USED ON

Washer Ring, Retainer Roller, Battery Shaft, Roller (18.31 in.)

Shaft, Roller (21.06 in.)

Shaft, Roller (23.56 in.)

Spacer, Pipe (12.50 in.)

Spacer, Pipe (15.25 in.)

Spacer, Pipe (17.75 in.)

Spacer, Pipe (15.00 in.)

Spacer, Pipe (7.62 in.)

Spacer, Pipe (10.25 in.)

Spacer, Pipe (9.50 in.)

Spacer, Pipe (0.50 in.)

Spacer, Pipe (2.88 in.)

2-27

Finish and Accessories

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Battery Cover Assembly, EE

Battery Cover Assembly, EE

2

Figure 2-9: Battery Cover Assembly, EE

1 3

7

4

5

6

2

P223-001-879-D

2-28

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Finish and Accessories Battery Cover Assembly, EE

List 2-9: Battery Cover Assembly, EE FIGURE 2-9 ITEM NO. 1

QTY

PART NUMBER

1 00590-44264-71 1 00590-44265-71 1 00590-44277-71 2 1 00590-44267-71 1 00590-44258-71 1 00590-44269-71 3 1 00590-44270-71 1 00590-44271-71 1 00590-44272-71 4 2 00590-44273-71 5 7 00590-03421-71 6 7 00590-03092-71 7 3 00590-44274-71 A= 18.5 in. Battery Compartment B= 21.5 in. Battery Compartment C= 23.75 in. Battery Compartment

00715-00085-13, 25 Jun 2013

DESCRIPTION Door, Battery, Left-Hand Door, Battery, Left-Hand Door, Battery, Left-Hand Door, Battery, Right-Hand Door, Battery, Right-Hand Door, Battery, Right-Hand Guard, Battery Guard, Battery Guard, Battery Pin, Lock Screw Washer, Flat Screw

USED ON A B C A B C A B C

2-29

Finish and Accessories

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Rear Door Assembly

Rear Door Assembly

2

Figure 2-10: Rear Door Assembly

3

1 2 1

4

P223-003-132

List 2-10: Rear Door Assembly FIGURE 2-10 ITEM NO. 1 2 3 4

2-30

QTY

PART NUMBER

1 3 1 1 1

00590-44275-71 00590-46704-71 00590-44307-71 00590-44266-71 00590-44297-71

DESCRIPTION

USED ON

Door Weldment (includes:) Hinge Pad, Door Decal, Warning Guard, Cable

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Finish and Accessories Load Backrest Installation

Load Backrest Installation

2

Figure 2-11: Load Backrest Installation

1

2

3

P223-001-670

List 2-11: Load Backrest Installation FIGURE 2-11 ITEM NO. 1

2 3

QTY

PART NUMBER

1 1 1 1 1 1 1 1 1 1 1 1 4 4

00590-44320-71 00590-44321-71 00590-44322-71 00590-44323-71 00590-44324-71 00590-49566-71 00590-47756-71 00590-44326-71 00590-44327-71 00590-44339-71 00590-44329-71 00590-47900-71 00590-00395-71 00590-02813-71

00715-00085-13, 25 Jun 2013

DESCRIPTION

USED ON

Guard, Backrest (Width 32 in., Height 48 in.)

Guard, Backrest (Width 32 in., Height 36 in.)

Guard, Backrest (Width 32 in., Height 54 in.)

Guard, Backrest (Width 32 in., Height 30 in.)

Guard, Backrest (Width 32 in., Height 42 in.)

Guard, Backrest (Width 32 in., Height 60 in.)

Guard, Backrest (Width 37 in., Height 48 in.)

Guard, Backrest (Width 37 in., Height 36 in.)

Guard, Backrest (Width 37 in., Height 54 in.)

Guard, Backrest (Width 37 in., Height 30 in.)

Guard, Backrest (Width 37 in., Height 42 in.)

Guard, Backrest (Width 37 in., Height 60 in.)

Screw Washer

2-31

Finish and Accessories

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Fire Extinguisher

Fire Extinguisher

2

Figure 2-12: Fire Extinguisher 2

1

P223-001-753-A2

List 2-12: Fire Extinguisher FIGURE 2-12 ITEM NO. 1 2

2-32

QTY

PART NUMBER

1 2

00590-47886-71 00590-02706-71

DESCRIPTION

USED ON

Fire Extinguisher Screw

00715-00085-13, 25 Jun 2013

SECTION 3 Steering and Controls Steering and Controls ........................................................................................................................................... 3-2 Steer Wheel Assembly.......................................................................................................................................... 3-4 Wheel Hub Assembly ........................................................................................................................................... 3-6 Steer Piping Installation......................................................................................................................................... 3-8 Steering Tiller Assembly ...................................................................................................................................... 3-10

00715-00085-13, 25 Jun 2013

3-1

Steering and Controls

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Steering and Controls

Steering and Controls

3

Figure 3-1: Steering and Controls 18 16 20

11

4 3

24

13

19

12

27

2 1

23

28

6 5

22

29

30

8

14

7

26

21

9 15 10 17

25

OVERALL VIEW

P223-001-350_M3N

3-2

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Steering and Controls Steering and Controls

List 3-1: Steering and Controls FIGURE 3-1 QTY PART NUMBER ITEM NO. 1 1 00590-44319-71 2 2 00590-03592-71 3 1 00590-44331-71 4 3.4 ft. 00590-44332-71 5 1 00590-44333-71 6 4 00590-39687-71 7 1 00590-44334-71 8 2 00590-03422-71 9 1 00590-44335-71 10 4 00590-03628-71 11 3 00590-44336-71 12 3 00590-44337-71 13 1 00590-44309-71 14 1 00590-44330-71 15 1 00590-44328-71 16 1 00590-47929-71 17 1 00590-41863-71 18 1 00590-46976-71 19 4 00590-42003-71 20 2 00590-44301-71 21 1 00590-46411-71 22 1 00590-46996-71 23 4 00590-44303-71 24 2 00590-44304-71 25 1 Ref. 26 AR 00590-00359-71 27 1 00590-46712-71 28 3 00590-46713-71 29 AR 00590-47889-71 30 2 00590-00628-71 R= Recommended Spare

00715-00085-13, 25 Jun 2013

DESCRIPTION Anchor, Chain Nut Link, Connecting Chain (Included with Chain Assembly) Chain Assembly Plate, Steering Screw Bracket, Mounting Screw Switch, Proximity, Multihead Screw Screw Spacer Plate, Sensor Sprocket Washer, Flat Key, Parallel (Supplied with Item 18) Screw Motor, Hydraulic (includes: Item 16) (See Figure 6-18.)

Screw Elbow, 90 Degree Valve, Orbitrol (See Figure 6-19.)

Shaft, Steer Adapter, Hydraulic Screw Wheel, Steer Assembly (See Figure 3-2.)

Shim, Spacer Shim, Spacer Shim, Spacer Shim, Spacer Screw, Set

USED ON

R

3-3

Steering and Controls

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Steer Wheel Assembly

Steer Wheel Assembly

3

Figure 3-2: Steer Wheel Assembly 14 3

7 16

2 10

6

9

1

11 8 15 4

5 16

12 P123_003_235_D

3-4

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Steering and Controls Steer Wheel Assembly

List 3-2: Steer Wheel Assembly FIGURE 3-2 ITEM NO.

QTY

PART NUMBER

00590-47879-71 00590-47880-71 00590-47881-71 1 1 00590-47882-71 2 1 00590-46631-71 3 1 00590-47878-71 4 2 Ref. 5 1 00590-44299-71 6 1 00590-47908-71 7 1 00590-44311-71 8 2 00590-44312-71 9 1 00590-44313-71 10 1 00590-44314-71 11 2 00590-44315-71 12 2 00590-44316-71 14 1 00590-42081-71 15 1 00590-00043-71 16 2 00590-00423-71 R= Recommended Spare

00715-00085-13, 25 Jun 2013

DESCRIPTION Wheel Assembly, Steer (Tan) Wheel Assembly, Steer (Red with Groove) Wheel Assembly, Steer (Black) Pivot, Steer Hub Hub, Steer Wheel Assembly, Hub (See Figure 3-3.)

Axle Key, Woodruff Bearing, Open Bearing, Roller Bearing, Cone Bearing, Cup Seal Nut Washer, Flat Pin, Spring Fitting, Grease

USED ON

R R R R R

3-5

Steering and Controls

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Wheel Hub Assembly

Wheel Hub Assembly

3

Figure 3-3: Wheel Hub Assembly

3

2

1

3

P123_000_849

List 3-3: Wheel Hub Assembly FIGURE 3-3 ITEM NO.

QTY

PART NUMBER

00590-46966-71 00590-47877-71 00590-47876-71 1 1 00590-44317-71 2 1 00590-44440-71 1 00590-44564-71 1 00590-46336-71 3 2 00590-44420-71 R= Recommended Spare

3-6

DESCRIPTION

USED ON

Wheel, Hub and Tire Assembly (Tan) Wheel, Hub and Tire Assembly (Red with Groove) Wheel, Hub and Tire Assembly (Black) Hub, Machine Tire (Poly, Tan) 95 Durometer Tire (Poly, Black) 95 Durometer Tire (Poly, Red with Groove) 83 Durometer Bearing, Cup

R R R

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Steering and Controls Wheel Hub Assembly

00715-00085-13, 25 Jun 2013

3-7

Steering and Controls

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Steer Piping Installation

Steer Piping Installation

3

Figure 3-4: Steer Piping Installation 2

3

4

1

P223_001_64X_M2A

3-8

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Steering and Controls Steer Piping Installation

List 3-4: Steer Piping Installation FIGURE 3-4 ITEM NO. 1

QTY

PART NUMBER

1 00590-44526-71 1 00590-44527-71 1 00590-44528-71 2 1 00590-44529-71 3 1 00590-44530-71 4 2 00590-44531-71 A= 18.50 in. Battery Compartment B= 21.25 in. Battery Compartment C= 23.75 in. Battery Compartment

00715-00085-13, 25 Jun 2013

DESCRIPTION Hose Assembly Hose Assembly Hose Assembly Line Assembly Line Assembly Hose Assembly

USED ON A B C

3-9

Steering and Controls

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Steering Tiller Assembly

Steering Tiller Assembly

3

Figure 3-5: Steering Tiller Assembly

3

4

6

2

1 7 5

STEERING TILLER ASSEMBLY

List 3-5: Steering Tiller Assembly FIGURE 3-5 ITEM NO. 1 2 3 4 5 6 7

3-10

QTY

PART NUMBER

1 1 1 1 1 1 1

00590-44532-71 00590-44544-71 00590-00170-71 00590-00211-71 00590-00387-71 00590-44534-71 00590-44524-71

DESCRIPTION

USED ON

Tiller, Steer, Machine Knob, Steer Plug, Dome Screw Nut Cap, Steer Handle Washer, Flat

00715-00085-13, 25 Jun 2013

SECTION 4 Drive and Brake Drive and Brake Installation................................................................................................................................... 4-3 Gear Reducer ...................................................................................................................................................... 4-6 Wheel Hub Assembly (7 in. Wide)......................................................................................................................... 4-8 Wheel Hub Assembly (6 in. Wide)....................................................................................................................... 4-10 Brake, Electric.................................................................................................................................................... 4-12 Deadman Brake Assembly .................................................................................................................................. 4-14

00715-00085-13, 25 Jun 2013

4-1

Drive and Brake

4-2

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Drive and Brake Drive and Brake Installation

Drive and Brake Installation

4

Figure 4-1a: Drive and Brake Installation

13

11

14

9

21

18

31

26

7 35

5

34 15

25 ASSEMBLED VIEW

20 23

24 12 32 17

6

4

8

P223-001-576-H2 SHT 1 OF 2

00715-00085-13, 25 Jun 2013

4-3

Drive and Brake

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Drive and Brake Installation

Drive and Brake Installation

4

Figure 4-1b: Drive and Brake Installation

33

6

3

22

16 P223-001-576-H1 SHT 2 OF 2

4-4

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Drive and Brake Drive and Brake Installation

List 4-1: Drive and Brake Installation FIGURE 4-1 ITEM NO. 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 20

QTY

PART NUMBER

1 1 6 2 2 16 2 2 6 6 4 4 12 2 2 2 2 2 2 12 2 2 2 2 4 8 Ref. 2 2

00590-43600-71 00590-43601-71 00590-44536-71 Ref. 00590-44537-71 00590-44538-71 00590-44539-71 00590-03422-71 00590-02770-71 00590-44540-71 00590-03092-71 00590-03088-71 00590-44541-71 00590-03177-71 00590-02881-71 00590-45290-71 00590-45291-71 00590-44542-71 00590-44514-71 00590-44535-71 00590-44533-71 00590-02918-71 00590-44505-71 00590-44506-71 00590-44507-71 00590-02940-71 00590-44515-71 00590-44516-71 00590-44517-71

21 22 23 24 25 26 31 32 33 34 35 A= 7BNCU15 B= 7BNCU18 C= 7BNCU20 D= 7BNCU25 E= Electrically Enclosed (EE)

00715-00085-13, 25 Jun 2013

DESCRIPTION Gear Reducer, Drive Unit, Right-Hand (See Figure 4-2.)

Gear Reducer, Drive Unit, Left-Hand (See Figure 4-2.)

Spacer, Brake Mount Wheel Assembly, Hub (See Figure 4-3.)

Spacer, Brake Rotor Bolt, Drive Tire Switch, Proximity Screw Screw Screw Washer, Flat Key, Woodruff Screw Nut Nut Motor, Traction (See Figure 5-9.)

Motor, Traction (See Figure 5-10.)

Motor, Traction (See Figure 5-11.)

Washer, Flat Washer, Flat, Hard Fitting, Reducer Plug, Mechanical Fitting, Air Vent Brake, Electric, 36 Volt (See Figure 4-5.)

Screw Washer, Flat Wrench, Spanner Shroud, Fan Spacer, Brake Mount

USED ON

A, B, C D E

4-5

Drive and Brake

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Gear Reducer

Gear Reducer

4

Figure 4-2: Gear Reducer 13

20

14

21

16

12

24 2 15

17

3

18 23 22 11 8 5

4 9 7 10

6 19

1 P223_001_151_L

4-6

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Drive and Brake Gear Reducer

List 4-2: Gear Reducer FIGURE 4-2 ITEM NO.

1 2

QTY

PART NUMBER

DESCRIPTION

00590-43600-71 00590-43601-71 00590-44518-71 00590-44519-71 00590-44520-71 00590-44521-71 00590-46989-71 00590-46988-71 00590-44546-71 00590-44577-71 00590-44543-71 00590-44568-71 00590-47892-71 00590-03422-71 00590-47904-71 00590-44570-71 00590-44571-71 00590-44572-71 00590-44573-71 00590-44574-71 00590-44586-71 00590-44576-71 00590-46928-71 00590-47847-71 00590-44579-71 00590-44580-71 00590-44581-71 00590-47888-71

Gear Reducer Gear Reducer Plug, Magnetic Housing, Machined Gear, Right-Hand Housing, Machined Gear, Left-Hand Axle, Shaft Plate, Drive Unit, Right-Hand Plate, Drive Unit, Left-Hand Spacer, Drive Unit Washer, Thrust Washer, Thrust Cap, Bearing, Machined Shim, Drive Unit Screw Screw Gear Set, Spiral Bevel Gear, Helical Bearing, Cone Bearing, Cone Bearing, Cup Bearing, Cup Seal, Oil Nut, Clamp Nut, Clamp Gear, Helical Pinion Bearing Washer, Thrust Pin, Dowel

1 1 1 3 1 4 1 1 5 1 6 1 7 1 8 1 9 1 10 10 11 2 12 1 13 1 14 2 15 2 16 2 17 2 18 1 19 1 20 1 21 1 22 2 23 2 24 2 A= Right-Hand Side B= Left-Hand Side Note: Quantities are for one side only.

R= Recommended Spare

00715-00085-13, 25 Jun 2013

USED ON A B A B A B

R

R R

4-7

Drive and Brake

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Wheel Hub Assembly (7 in. Wide)

Wheel Hub Assembly (7 in. Wide)

4

Figure 4-3: Wheel Hub Assembly (7 in. Wide)

2

1

P223_001_222_G

4-8

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Drive and Brake Wheel Hub Assembly (7 in. Wide)

List 4-3: Wheel Hub Assembly (7 in. Wide) FIGURE 4-3 ITEM NO.

QTY

PART NUMBER

00590-45383-71 00590-45384-71 00590-45385-71 00590-50962-71 00590-45386-71 00590-50964-71 00590-50963-71 00590-50965-71 00590-50966-71 1 1 00590-45388-71 2 1 00590-45389-71 1 00590-45390-71 1 00590-45391-71 1 00590-47903-71 1 00590-45392-71 1 00590-50968-71 1 00590-50967-71 1 00590-50969-71 1 00590-49828-71 A= Rubber, Black Smooth B= Rubber, Non-Marking C= Rubber, Traction D= Poly, Black E= Poly, Red-Orange, Lugged F= Poly, Red-Orange, Smooth G= Rubber, Non-Marking, White, Lugged H= Rubber, Black, Siped J= Poly, Red-Orange, Siped R= Recommended Spare

00715-00085-13, 25 Jun 2013

DESCRIPTION Wheel Assembly Wheel Assembly Wheel Assembly Wheel Assembly Wheel Assembly Wheel Assembly Wheel Assembly Wheel Assembly Wheel Assembly Hub, Wheel, Machined Tire Tire Tire Tire Tire Tire Tire Tire Tire

USED ON A B C F D E G H J A, R B C F D G E J H

4-9

Drive and Brake

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Wheel Hub Assembly (6 in. Wide)

Wheel Hub Assembly (6 in. Wide)

4

Figure 4-4: Wheel Hub Assembly (6 in. Wide)

2

1

R223_001_223_B

4-10

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Drive and Brake Wheel Hub Assembly (6 in. Wide)

List 4-4: Wheel Hub Assembly (6 in. Wide) FIGURE 4-4 ITEM NO.

1 2

QTY

PART NUMBER 00590-45292-71 00590-45293-71 00590-45294-71 00590-50959-71 00590-45296-71 00590-50960-71 00590-50961-71 00590-44582-71 00590-44583-71 00590-44584-71 00590-44585-71 00590-50970-71 00590-44556-71 00590-50971-71 00590-50972-71

1 1 1 1 1 1 1 1 A= Rubber, Smooth B= Rubber, Non-Marking C= Rubber, Traction D= Poly, Red-Orange, Smooth E= Poly, Black, Smooth F= Poly, Red-Orange, Siped G= Poly, Black, Siped R= Recommended Spare

00715-00085-13, 25 Jun 2013

DESCRIPTION Wheel Assembly Wheel Assembly Wheel Assembly Wheel Assembly Wheel Assembly Wheel Assembly Wheel Assembly Hub, Wheel, Machined Tire Tire Tire Tire Tire Tire Tire

USED ON A B C D E F G A, R B C D E F G

4-11

Drive and Brake

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Brake, Electric

Brake, Electric

4

Figure 4-5: Brake, Electric

9 10 1 2 3 4 6 5 8 7

13 12 11

P870-894-100

4-12

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Drive and Brake Brake, Electric

List 4-5: Brake, Electric FIGURE 4-5 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

QTY

PART NUMBER

1 1 1 1 1 1 1 1 3 3 3 AR AR AR AR AR AR AR

00590-44506-71 00590-44575-71 00590-44547-71 00590-44548-71 00590-44549-71 00590-44550-71 00590-44551-71 00590-44552-71 00590-44553-71 00590-44565-71 00590-44555-71 00590-44511-71 00590-44523-71 00590-44513-71 00590-44504-71 00590-44508-71 00590-44509-71 00590-44510-71

00715-00085-13, 25 Jun 2013

DESCRIPTION

USED ON

Brake, Electric, 36 Volt Body Subassembly, Magnet Spring, Compression Armature Armature, Friction Surface Hub Disc, Friction Adapter Spacer Screw Washer Shim Shim Shim Shim (Not Shown) Shim (Not Shown) Shim (Not Shown) Shim (Not Shown)

4-13

Drive and Brake

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Deadman Brake Assembly

Deadman Brake Assembly

4

Figure 4-6: Deadman Brake Assembly

2

1

6

3

7

5

4

8

9

11

10

R223_000_837_C

4-14

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Drive and Brake Deadman Brake Assembly

List 4-6: Deadman Brake Assembly FIGURE 4-6 ITEM NO.

QTY

PART NUMBER

00590-47890-71 1 1 00590-44545-71 2 2 00590-44557-71 3 1 00590-44558-71 4 2 00590-44559-71 5 1 00590-44560-71 6 1 00590-44561-71 7 1 00590-44562-71 8 1 00590-44563-71 9 1 00590-44502-71 10 2 00590-03628-71 11 2 00590-44567-71 R= Recommended Spare

00715-00085-13, 25 Jun 2013

DESCRIPTION Brake Assembly, Deadman Arm, Spring Rivet Bar, Pivot Bearing, Oil-impregnated Bracket, Mounting Spring, Compression Pedal Weldment Nut, Push Switch, Brake Screw Washer

USED ON

R R

R

4-15

Drive and Brake

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Deadman Brake Assembly

4-16

00715-00085-13, 25 Jun 2013

SECTION 5 Electrical Systems and Components Electrical System .................................................................................................................................................. 5-3 Contactor Panel Assembly................................................................................................................................... 5-16 Contactor Assembly ........................................................................................................................................... 5-20 Operator Display Assembly................................................................................................................................. 5-22 Handle Installation ............................................................................................................................................. 5-24 Handle Assembly ............................................................................................................................................... 5-26 Horn Installation................................................................................................................................................. 5-30 Battery Connector .............................................................................................................................................. 5-32 Traction Motor, 4K, Standard .............................................................................................................................. 5-34 Traction Motor, 5K, Standard .............................................................................................................................. 5-36 Traction Motor, 4K and 5K, EE ............................................................................................................................ 5-38 Lift Motor, 4K, Standard ..................................................................................................................................... 5-40 Lift Motor, EE ..................................................................................................................................................... 5-42 Lift Motor, 5K, Standard ..................................................................................................................................... 5-44 Steer Motor ....................................................................................................................................................... 5-46 Auxiliary Motor ................................................................................................................................................. 5-48 Warning Light Installation ................................................................................................................................... 5-50 Warning Light Assembly ..................................................................................................................................... 5-52 Working Light Installation.................................................................................................................................... 5-55 Travel Alarm Installation...................................................................................................................................... 5-62 Operator Cooling Fan Installation ........................................................................................................................ 5-64 Limit Switch Installation (S11 for Bottler Tilt and Speed Limiting) ............................................................................... 5-66 Limit Switch Installation (S18 for Bottler Tilt, Tilt Sensing) ......................................................................................... 5-68 Lift Limit With Bypass Installation .......................................................................................................................... 5-70

00715-00085-13, 25 Jun 2013

5-1

Electrical Systems and Components

5-2

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Electrical Systems and Components Electrical System

Electrical System

5

Figure 5-1a: Electrical System

B

E

B

7 E 6 SEE DETAIL H

C

F

84

C F SEE DETAIL D

A

A

P223-001-574-AB-1 SHT 1 OF 10

00715-00085-13, 25 Jun 2013

5-3

Electrical Systems and Components

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Electrical System

Electrical System

5

Figure 5-1b: Electrical System

14 JPS4 JPB2 TO RA-A1 31

SEE DETAIL J

JPS3 JPB1

40

30 TO LA-A2

41

29 A2 E2

67

M1

A1 E1

A2 E2

M2

A1 E1

TO LA-A1 35 TO LA-F1

TO RA-A2 32 TO RA-F1 36

TO RA-F2 37 38 TO LA-F2

SECTION A - A JPS12 TO JC10

17

TO JC10

JPS11 14

16

14 TO JC10

17

TO JC10

14

16

JPS12 DETAIL J

M1 BWI

TH

M2 BWI

TH

(VIEW OF 3, 3.5 & 4K MOTORS FROM BEHIND)

DETAIL J

14 JPS12

M1

M2

BW MT

BW MT

VIEW OF 5K MOTORS FROM BEHIND P223-001-574-AB-2A, A-2-J1, A-2-J2 SHT 2 OF 10

5-4

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Electrical Systems and Components Electrical System

Electrical System

5

Figure 5-1c: Electrical System

14

TO JC10

SEE DETAIL L

JPS8 85

22

MS (+) TO STR-1

35

23

MS (–) TO TP4

73

75 74 73 36

74 75 RA

42

41

40

LA

24

SECTION A - A

TO M2-A1

TO M1-E1

TRACTION MOTORS REMOVED TO CLEARLY SHOW POWER AMPS

31

35

TO M2-E1

TO M1-A1

37

29 21 TO TP4

TO M2-E2

76

32

A2

A1

20 TO LPC-1

18

F2

F1

A2

F2

A1

F1

36 38 TO M1-E2

TO M2-A2

RA

LA

DETAIL L

24 B (-)

JTL-1

B (+)

B (-)

JTR1

B (+)

30 TO M1-A2

27 24

TO TPC-1 6

25

TO JX1

TO TP4

26

7

28

TO TPC-1

TO JX2

TO TP4

P223-001-574-AB-2B SHT 3 OF 10

00715-00085-13, 25 Jun 2013

5-5

Electrical Systems and Components

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Electrical System

Electrical System

5

Figure 5-1d: Electrical System

TO JS2

11 TO JC7

68

69 TO S2

SECTION B-B 40 19

B+

SEE DETAIL K

22 TO MS (+) 15 TO TP4

41

4

66

TO JA2

65

TO JA2

12

TO JF2 & CONTACTOR PANEL

8

TO JF3

5

TO JF5-1

TP1 34 TO MXA

LPC

TPC 1

2

1

AUX

STR 2

1

2

2

1

12 TO JC8 7 HORN 8 5

27

TO RA-B (+)

TO KEY-1 & 2 & EPO-1 & 2 TO JC4, JX3, S13 & S14

26 TO LA-B (+) 20 TO MP-D

65 TO JA2

SECTION C-C

66 TO JA2 223-001-574-AB-3A/AB-3B SHT 4 OF 10

5-6

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Electrical Systems and Components Electrical System

Electrical System

5

Figure 5-1e: Electrical System TO TP1 & B+

19

34

83

FROM MXA TO AUX-1

33 FROM MXS TO TP4

54 19

TO JF1 & TP-1 15

TO LA-B (–) 28

TO MXS 33 41

25

TO RA-B (–)

21

TO MP-A

23

TO MS (–)

44

40

39 TP4 (B–)

43 DETAIL D R223_001_574_AK02, P223-001-574-DETAIL SHT 5 OF 10

00715-00085-13, 25 Jun 2013

5-7

Electrical Systems and Components

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Electrical System

Electrical System

5

Figure 5-1f: Electrical System 45

40

13 JC9

9

JC5 82

46

41

5

JC4

13 TO SOL1, SOL4-9, & JPH3

10

JC6

47 SEE DETAIL G TO JD1 9

11 JC7, OJC7 & OPC7

5 73 TO S13, S14 & JF5-1 12 TO H2-1 & 2 HRN-1 & 2 TO JH1 10 82 12

1

JC8

11

14

TO JS1 & S1

JC10

2

5 JX3

14 TO JB1, JB2, JS3, JS4 JSB, JS11, JS12

SECTION E-E SOL2 OR SOL10

14 TO JX1

12

12 TO JX2 7

TO JC8

6

TO JC10

55

6

TO JTR1 TO JTL1

51

TO JPH3

7

65

TO JA2

14 SECTION F-F

TO JB1, JB2, JS3, JS4, JSB, JS11, JS12 P223-001-574-AB-4A, AB-4B SHT 6 OF 10

5-8

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Electrical Systems and Components Electrical System

Electrical System

5

Figure 5-1g: Electrical System

JC1

PC2

PC7

PC3 PC8

PC4 PC9

PC5

JP6

PC10

PC11 PC12

DETAIL G

SOL-2 OR SOL-10 12

TO JX1

6

TO JX2

7

TO JC8

12

TO JC10

14

TO JC8

55

HRN

80

TO JPH3

6

TO JTR1

65

TO JA2

7

TO JTL1

SECTION F-F

14 TO JB1, JB2, JS3, JS4, JS8, JS11 & JS12

P223-001-574-AB-4C, R223_001_574_AK03 SHT 7 OF 10

00715-00085-13, 25 Jun 2013

5-9

Electrical Systems and Components

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Electrical System

Electrical System

5

Figure 5-1h: Electrical System

12

JC8 TO JF2 66 TO JF4 & CONTACTOR

8

TO JF3

5

JC4 TO JF5-1

65 TO JF4 78 49

53

50 TO OJC7 & OPC7 82

57

77

10 TO JC6

56

71

72 9

8 TO JF3

TO JC4

TO JC5

13 TO JC9

5

S13 SOL-1

TO SOL-9, JPH2, JPH3

S14 SOL-4

66 65

SOL-6

TO SOL-9, SOL-10

SOL-8 SOL-7

52 TO S16 & S17

13 TO SOL-5, SOL-9 & JPH3

70 3

JPH3 51 TO SOL-2

ODI

81 52 TO JA3 83

S17 (HSA HANDLE)

9 TO JD1 (ODI)

S16 SOL-5 SOL-9

52

66

TO JA3 TO JPH3

66 TO JPH2 65 TO SOL-10

DETAIL H

R223-001-574-AK05 SHT 8 OF 10

5-10

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Electrical Systems and Components Electrical System

Electrical System

5

Figure 5-1i: Electrical System

X

Y X

Y

X

Y

X

Y

79

TOP VIEW STANDARD CONTACTOR PANEL

FU10

5A

15A

15A

FU2 800 A

JPF1

K1 K2

FU5

FU9

15A

15A

5A

FU3 500 A

FU1 40 A

JPF5

FU4 100 A

JPF2

500A

600A

TPC

FU7

TP1

JPF3

FU6

JPF4

FU8

LPC

40A

STR

100A

AUX

DETAIL K P223-001-574-AB-7 SHT 9 OF 10

00715-00085-13, 25 Jun 2013

5-11

Electrical Systems and Components

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Electrical System

Electrical System

5

Figure 5-1j: Electrical System

18

20 DETAIL L (5K MOTOR ONLY)

TS1-1

7 6 5 4 3

TS1-2

T-1

TS1-3

TS2-1

TS2-2

TS2-3

TPC-Y

LPC-Y

STR-Y

AUX-Y TPC-X LPC-X STR-X

AUX-X

14 13 12 11 10 9 8

2 1

TOP VIEW EE CONTACTOR PANEL

TP1

STR-1

LPC-1

AUX-1

TP1

TPC-1

DETAIL K P223-001-574-AB-8 SHT 10 OF 10

5-12

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Electrical Systems and Components Electrical System

List 5-1: Electrical System (Sheet 1 of 2) FIGURE 5-1 QTY PART NUMBER ITEM NO. 1 1 00590-44512-71 2 1 00590-44443-71 3 1 Ref. 4 1 Ref. 5 1 00590-44444-71 6 1 00590-44445-71 7 1 00590-44446-71 8 1 00590-44447-71 9 1 00590-44448-71 10 1 00590-44449-71 11 1 00590-44450-71 12 1 00590-44462-71 13 1 00590-44452-71 14 1 00590-44442-71 15 1 00590-44454-71 16 1 00590-44455-71 17 1 00590-44456-71 18 1 00590-44457-71 19 1 00590-45298-71 20 1 00590-44458-71 21 1 00590-44459-71 22 1 00590-44460-71 23 1 00590-44432-71 24 2 00590-44453-71 25 1 00590-44451-71 26 1 00590-44423-71 27 1 00590-44424-71 28 1 00590-44425-71 29 1 00590-44426-71 30 1 00590-44427-71 31 1 00590-44428-71 32 1 00590-44429-71 33 1 00590-44441-71 34 1 00590-44431-71 35 1 00590-44422-71 36 1 00590-44433-71 37 1 00590-44434-71 38 1 00590-44435-71 39 1 00590-44436-71 40 12 00590-03422-71 41 14 00590-03092-71 42 4 00590-44437-71 A= With Side Shift B= With Single HSA C= With Multi HSA R= Recommended Spare

00715-00085-13, 25 Jun 2013

DESCRIPTION

USED ON

Bracket Assembly, Vehicle Manager Card Assembly, Translator Display, Operator Assembly (See Figure 5-4.)

Panel, Contactor Assembly (See Figure 5-3.)

Harness Assembly (JC4 to JX4, S13, S14, LPC-1, JF5) Harness Assembly (JX1 to JTR1) Harness Assembly (JX2 to JLT1) Harness Assembly (JF3 to Key Switch, EPO) Harness Assembly (JC5 to JD1) Harness Assembly (JC6 to JH1) (Control Handle) Harness Assembly (JC7 to S2 and JS2) Harness Assembly (JC8 to JF2 and Contactor Panel) Harness Assembly (JC9, SOL-1, SOL-4 thru 9, and JPH3) Harness Assembly (JC10 to B1, S3, S4, S11, and S12) Harness Assembly (JF1 to TP1 and TP4) Harness Assembly (PS12 to BW and MT) Harness Assembly (PS11 to BW and MT) Harness Assembly (PS8 to BW and MT) Connector, Battery (See Figure 5-8.)

Cable Assembly (LPC-1 to MP-D) Cable Assembly (MP-A to TP4) Cable Assembly (STR-1 to MS+) Cable Assembly (MS– to TP4) Power Amplifier, Traction Cable Assembly (RA-B– to TP4) Cable Assembly (TPC-1 to LA-B+) Cable Assembly (TPC-1 to RA-B+) Cable Assembly (LA-B– to TP4) Cable Assembly (LA-A1 to M1-A1) Cable Assembly (M1-A2 to LA-A2) Cable Assembly (RA-A1 to M2-A1) Cable Assembly (RA-A2 to M2-A2) Cable Assembly (MXS– to TP4) Cable Assembly (Auxiliary-1 to MXA) Cable Assembly (LA-F1 to M1- E1) Cable Assembly (RA-F1 to M2-E2) Cable Assembly (RA-F2 to M2-E1) Cable Assembly (LA-F2 to M1-E2) Bar, Bus Screw Washer, Flat Screw

5-13

Electrical Systems and Components

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Electrical System List 5-1: Electrical System (Sheet 2 of 2) FIGURE 5-1 ITEM NO. 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 61 62 63 65 66 67 68 69 70 71

QTY

PART NUMBER

2 2 3 3 1

00590-44438-71 00590-03584-71 00590-03435-71 00590-02940-71 00590-48942-71 00590-47893-71 00590-44471-71 00590-44430-71 00590-44461-71 00590-44484-71 00590-44485-71 00590-44486-71 Ref. 00590-03577-71 00590-44488-71 00590-00556-71 00590-00811-71 00590-42978-71 00590-44489-71 00590-44490-71 00590-44539-71 00590-44335-71 00590-44502-71 Ref. 00590-44366-71 00590-04577-71 00590-03248-71 00590-03249-71 00590-44491-71 00590-03093-71 00590-44503-71 00590-03029-71 00590-02338-71 00590-44493-71 Ref. 00590-45402-71 00590-44328-71 00590-45394-71 00590-44483-71 00590-47075-71 00590-50958-71

1 1 1 1 2 2 1 1 1 AR AR AR 1 1 Ref. Ref. Ref. Ref. 1 1 72 1 1 73 4 74 4 75 4 76 4 77 1 78 1 79 1 80 1 81 2 82 1 83 2 84 1 85 1 A= With Side Shift B= With Single HSA C= With Multi HSA R= Recommended Spare

5-14

DESCRIPTION

USED ON

Insulator, Standoff Nut Nut Washer, Flat Manager, Vehicle Shield, Vehicle Manager (Not Shown) Module Assembly, Attachment Cable Assembly (JA1 to OJC7, OPC7) Cable Assembly (JPH3 to SOL-2) Cable Assembly (JA3 to S16 and S17) Screw Screw Horn Assembly (See Figure 5-7.)

Jack, Banana Washer, Lock Strap Strap Strap Cable Assembly (JA2 to JF4, SOL-9, and SOL-10) Cable Assembly (JA2 to JF4, SOL-9, JPH2, and JPH3) Switch, Proximity Switch, Proximity, Multihead (See Figure 3-1.)

Switch, Brake (See Figure 4-6.)

Handle Installation (See Figure 5-5.)

Switch, Rotary, 2-Position (includes:) Key (Set of 2) Switch, Operator (EPO) Base, Contact Switch Screw Nut Washer Screw Switch, Keyless Bracket, Mounting Panel Assembly, Contactor (See Figure 5-2b.)

Harness Assembly (SOL-2 and SOL-10 to JH2) Washer, Flat Cable (JH3 to JC6) Clamp Guard Clamp, Loop Cushioned

B, C, R B, C A, B B, C B, C

B C R R R R R

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Electrical Systems and Components Electrical System

00715-00085-13, 25 Jun 2013

5-15

Electrical Systems and Components

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Contactor Panel Assembly

Contactor Panel Assembly

5

Figure 5-2a: Contactor Panel Assembly

FU2 600A

18

17

FU3 500A

TP1

16

4

11

5

6

2 3 9 7 28

12 FU1 40A

8

14

13

FU4 100A

1

STANDARD PANEL

P223_001_103 SHT 1 OF 3

5-16

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Electrical Systems and Components Contactor Panel Assembly

Contactor Panel Assembly

5

Figure 5-2b: Contactor Panel Assembly

6b

FU2 600A

FU3 500A

TP1

11

22

16

FU1 40A

FU4 100A

17

18

12

34 3 9 7 23

13

8

14

20

2

1

CONTACTOR PANEL EE P223_002_005_B_PG1 SHT 2 OF 3

00715-00085-13, 25 Jun 2013

5-17

Electrical Systems and Components

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Contactor Panel Assembly

Contactor Panel Assembly

5

Figure 5-2c: Contactor Panel Assembly

25

33

32 28

30 29 31

4 38 19

35

5

CONTACTOR PANEL EE

26

15

P223_002_005_B_PG2/PG3TEST SHT 3 OF 3

5-18

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Electrical Systems and Components Contactor Panel Assembly

List 5-2: Contactor Panel Assembly FIGURE 5-2 ITEM NO. 1 2 3 4 5 6 6b 7 8 9 11 12 13

QTY

PART NUMBER

2 2 8 6 1 1 1 1 1 1 2 6 1 1 8 9 1 10 24 24 16 1 2 12 2 1 1 1 1 8 1 1 1 2 1 5 2 4 2 3

00590-45299-71 00590-44496-71 00590-03093-71 00590-50957-71 00590-46360-71 00590-44498-71 00590-44499-71 00590-44500-71 00590-44501-71 00590-44473-71 00590-44494-71 00590-44492-71 00590-44464-71 00590-44465-71 00590-03434-71 00590-03029-71 00590-44466-71 00590-44467-71 00590-02940-71 00590-02840-71 00590-03435-71 00590-44468-71 00590-45403-71 00590-44469-71 00590-44470-71 00590-47872-71 00590-44472-71 00590-44463-71 00590-44474-71 00590-44475-71 00590-44476-71 00590-44477-71 00590-44478-71 00590-44479-71 00590-01410-71 00590-03434-71 00590-05283-71 00590-00552-71 00590-03446-71 00590-47884-71

14 15 16 17 18 19 20 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 A= EE R= Recommended Spare

00715-00085-13, 25 Jun 2013

DESCRIPTION Contactor (See Figure 5-3.)

Contactor (See Figure 5-3.)

Nut Screw Card Assembly, Fuse, Relay (includes: items 36 thru 38) Plate, Contactor Enclosure Weldment Fuse (600 Amp) Fuse (40 Amp) Fuse (500 Amp) Insulator, Standoff Insulator, Standoff Bar, Bus Bar, Bus Screw Screw Fuse (100 Amp) Screw Washer Washer, Lock Nut Cover Bar, Bus Screw Bar, Bus Bar, Bus Harness Assembly Harness Assembly Harness Assembly Screw Terminal Strip Insulator Decal Screw Terminal Screw Label Fuse (15 Amp) (FU5, FU6, FU7, and FU10) (Not Shown) Fuse (5 Amp) (FU8 and FU9) (Not Shown) Relay (K1, K2, and K3)

USED ON R R

R A R R R A A A R A

R

5-19

Electrical Systems and Components

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Contactor Assembly

Contactor Assembly

5

Figure 5-3: Contactor Assembly 1

4

2

5

3

7

8 6 9

11

10 12

13

14

15

16

17

18

P15223N

5-20

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Electrical Systems and Components Contactor Assembly

List 5-3: Contactor Assembly FIGURE 5-3 ITEM NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

QTY

PART NUMBER

1 1 1 1 1 1 1 1 4 4 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1

00590-45299-71 00590-44496-71 00590-44480-71 00590-00111-71 00590-47887-71 00590-44525-71 00590-44235-71 00590-44074-71 00590-44077-71 00590-44078-71 00590-44088-71 00590-00313-71 00590-44072-71 00590-44082-71 00590-44083-71 00590-44084-71 00590-44085-71 00590-44086-71 00590-44064-71 00590-44079-71 00590-44058-71 00590-44059-71 00590-44061-71 00590-44071-71 00590-44063-71 00590-44056-71 00590-44065-71 00590-44066-71 00590-44067-71

DESCRIPTION

USED ON

Contactor Contactor Nut, Lock Washer, Flat Spring Spring Locator, Spring Locator, Spring Tip, Contact, Movable Tip, Contact, Movable Screw Washer, Lock Bushing Bushing Guide Tip, Contact, Stationary Tip, Contact, Stationary Body, Guide Rod and Core Assembly Spring, Main Housing, Coil Housing, Coil Coil Coil Base Base Service Kit (includes: items 6 and 12) (Not Shown) Service Kit (includes: items 6 and 12) (Not Shown) Spring and Bushing Kit (includes: items 3, 4, 5, 9 and 10) (Not Shown)

A B

A B

A B

A B

A B A B A B R, A R, B

A= Auxiliary and Steer Contactor B= Traction and Lift Contactor R= Recommended Spare

00715-00085-13, 25 Jun 2013

5-21

Electrical Systems and Components

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Operator Display Assembly

Operator Display Assembly

5

Figure 5-4: Operator Display Assembly

DETAIL A

SEE DETAIL A

3

2

1

4

P223-001-612-C-BT, 6959-002

5-22

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Electrical Systems and Components Operator Display Assembly

List 5-4: Operator Display Assembly FIGURE 5-4 ITEM NO. 1 2 3 4

QTY

PART NUMBER

2 1 1 6

00590-44068-71 00590-44069-71 00590-44070-71 00590-03022-71

00715-00085-13, 25 Jun 2013

DESCRIPTION

USED ON

Card Assembly, Display Display, Operator Bracket Assembly Screw

5-23

Electrical Systems and Components

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Handle Installation

Handle Installation

5

Figure 5-5: Handle Installation

10

12

11

4 6

1

3 2

20

9

19

14 15 7

5

8

16

13 17

P223_001_359E

5-24

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Electrical Systems and Components Handle Installation

List 5-5: Handle Installation FIGURE 5-5 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 19 20

QTY

PART NUMBER

1 4 4 2 1 1 1 2 1 1 1 1 1 2 4 1 2 1 1

00590-44115-71 00590-42244-71 00590-03092-71 00590-44108-71 00590-01444-71 00590-44112-71 00590-44116-71 00590-44117-71 00590-44331-71 00590-00211-71 00590-03127-71 00590-44121-71 00590-44096-71 00590-44113-71 00590-04605-71 00590-03126-71 00590-44093-71 00590-44094-71 00590-44095-71

00715-00085-13, 25 Jun 2013

DESCRIPTION

USED ON

Handle Assembly (Standard) (See Figure 5-6a.)

Screw Washer, Flat Rod, End Screw Nut Rod, Threaded Washer, High Collar Link, Connecting Chain Screw Screw Lever, Valve Bracket, Switch Switch Screw Screw Strap, Nut Link Nut

5-25

Electrical Systems and Components

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Handle Assembly

Handle Assembly

5

Figure 5-6a: Handle Assembly

(See Figure 5-6b.)

17

11

18

27 10 14 27

12

26

31

34

13 39

21 9

43

22

23

15

29

16

28 P1016736-A1 SHT 1 OF 3

5-26

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Electrical Systems and Components Handle Assembly

Handle Assembly

5

Figure 5-6b: Handle Assembly

3

8

24

20 7 4

19

7

6

1

5 25

23

2

36

P1016736-A2 SHT 2 OF 3

00715-00085-13, 25 Jun 2013

5-27

Electrical Systems and Components

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Handle Assembly

Handle Assembly

5

Figure 5-6c: Handle Assembly

42

32

32

32

P1016736-A3, A4, A5, A6 SHT 3 OF 3

5-28

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Electrical Systems and Components Handle Assembly

List 5-6: Handle Assembly FIGURE 5-6 ITEM NO.

QTY

PART NUMBER

1 00590-44115-71 1 00590-44099-71 1 00590-44105-71 1 00590-44100-71 1 00590-44101-71 1 00590-03405-71 1 00590-44103-71 2 00590-03568-71 3 00590-44040-71 1 00590-43995-71 1 00590-44062-71 1 00590-43091-71 1 00590-44008-71 1 00590-44011-71 1 00590-44021-71 1 00590-44044-71 1 00590-44013-71 1 00590-44005-71 1 00590-44015-71 1 00590-44017-71 1 00590-44018-71 2 00590-44019-71 2 00590-43997-71 1 00590-44014-71 5 00590-41968-71 1 00590-43993-71 1 00590-43994-71 2 00590-44004-71 1 00590-41971-71 4 00590-43989-71 1 00590-43999-71 9 in. 00590-44000-71 1 00590-42984-71 1 00590-44003-71 6 in. 00590-00187-71 2.25 00590-43929-71 in.

43 1 00590-41928-71 R= Recommended Spare 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 31 32 34 36 39 42

00715-00085-13, 25 Jun 2013

DESCRIPTION Handle Assembly (Standard) Handle, Right-Hand Handle, Left-Hand Button, 4-Way, Raised Base, Spring Button, Reach Retract, Raised Button, Horn Spring, Horn, Reach Switch Handle, Base Cap, Base Spring, Travel Yoke Arm, Yoke Ring, Retaining Potentiometer Arm Umbrella Ring, Retaining Card Assembly, Thumb Control Spring, 4-Way Screw Screw, Connector Harness, Wiring Screw Pin Bolt, Shoulder Bolt, Shoulder Screw Screw Screw Wire, Jumper Clamp Spring, Retract Tubing, Shrinkable Tubing, Shrinkable

USED ON

R R

R

R R

R

Label

5-29

Electrical Systems and Components

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Horn Installation

Horn Installation

5

Figure 5-7: Horn Installation

4

6

1 11

STANDARD HORN

OPTIONAL HORN

10

6

5

2

3

P223_001_338E

5-30

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Electrical Systems and Components Horn Installation

List 5-7: Horn Installation FIGURE 5-7 QTY ITEM NO. 1 1 2 1 3 1 4 1 5 1 6 1 10 1 11 1 A= Electric Horn B= Mechanical Horn

PART NUMBER 00590-44045-71 00590-03218-71 00590-44047-71 00590-50591-71 00590-00568-71 00590-41863-71 00590-44050-71 00590-44051-71

00715-00085-13, 25 Jun 2013

DESCRIPTION Horn Assembly Insulator, Shoulder, Washer Washer, Flat, Nylon Horn With Bracket Washer Screw Harness, Horn Wire Assembly

USED ON A B B B B B B A

5-31

Electrical Systems and Components

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Battery Connector

Battery Connector

5

Figure 5-8: Battery Connector

3

6

1

5

2

4

P223-001-131

List 5-8: Battery Connector FIGURE 5-8 ITEM NO.

QTY

PART NUMBER

00590-45298-71 30 ft. 00590-44052-71 1 00590-44053-71 1 00590-44054-71 1 00590-44031-71 4 1 00590-44029-71 5 Ref. 00590-44046-71 6 Ref. 00590-44024-71 R= Recommended Spare 1 2 3

5-32

DESCRIPTION Connector, Battery Cable Terminal Connector (includes:) Tip Set Terminal Cable Assembly Cable Assembly

USED ON

R

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Electrical Systems and Components Battery Connector

00715-00085-13, 25 Jun 2013

5-33

Electrical Systems and Components

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Traction Motor, 4K, Standard

Traction Motor, 4K, Standard

5

Figure 5-9: Traction Motor, 4K, Standard

4

6

7 3

2 1 10 2

5 11

P570-368-100

5-34

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Electrical Systems and Components Traction Motor, 4K, Standard

List 5-9: Traction Motor, 4K, Standard FIGURE 5-9 ITEM NO.

QTY

PART NUMBER

00590-45290-71 1 00590-44025-71 1 00590-44026-71 1 00590-44027-71 1 00590-44028-71 4 1 00590-44038-71 5 1 00590-44022-71 6 1 00590-44033-71 1 00590-44034-71 7 1 00590-44035-71 8 1 00590-45373-71 9 1 00590-45374-71 10 1 00590-47140-71 11 1 00590-46458-71 BWI= Brush Wear Indicator R= Recommended Spare 1 2 3

00715-00085-13, 25 Jun 2013

DESCRIPTION Motor, Traction (4K Standard) Armature Kit Bearing and Snap Ring Kit Stator Kit (includes:) Field Coil Kit End Head Assembly, Commutator (includes:) Head Kit, Drive End Holder, Brush (includes:) Brush Set (with BWI) Spring Set Sensor, Temperature (Not Shown) Plug, BWI and Thermostat (Not Shown) Fan Kit Shaft, Seal

USED ON

R R R

5-35

Electrical Systems and Components

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Traction Motor, 5K, Standard

Traction Motor, 5K, Standard

5

Figure 5-10: Traction Motor, 5K, Standard

5 2 10 1

9 3

6 7

4 2

8

P570_370_100

5-36

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Electrical Systems and Components Traction Motor, 5K, Standard

List 5-10: Traction Motor, 5K, Standard FIGURE 5-10 ITEM NO.

QTY

PART NUMBER

00590-45291-71 1 00590-44036-71 1 00590-44037-71 1 00590-44129-71 1 00590-44239-71 4 1 00590-44107-71 5 1 00590-44210-71 6 1 00590-44211-71 1 00590-44212-71 7 1 00590-44213-71 8 1 00590-44223-71 9 1 00590-44215-71 10 1 00590-46458-71 R= Recommended Spare 1 2 3

00715-00085-13, 25 Jun 2013

DESCRIPTION Motor, Traction (5K Standard) Armature Kit Bearing and Snap Ring Kit Stator Kit (includes:) Field Coil Kit End Head Assembly, Commutator (includes:) Head Kit, Drive End Holder, Brush (includes:) Brush Set Spring Set Fan, External Terminal Kit, Power Shaft, Seal

USED ON

R R

5-37

Electrical Systems and Components

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Traction Motor, 4K and 5K, EE

Traction Motor, 4K and 5K, EE

5

Figure 5-11: Traction Motor, 4K and 5K, EE

5

10

1

9 3 6 7

4 2 8 2

P570_370_100, 313705-000-511A

5-38

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Electrical Systems and Components Traction Motor, 4K and 5K, EE

List 5-11: Traction Motor, 4K and 5K, EE FIGURE 5-11 ITEM NO.

QTY

PART NUMBER

00590-44542-71 1 00590-44207-71 1 00590-44037-71 1 00590-44129-71 1 00590-44239-71 4 1 00590-44107-71 5 1 00590-44210-71 6 1 00590-44211-71 1 00590-44212-71 7 1 00590-44213-71 8 1 00590-44223-71 9 1 00590-44215-71 10 1 00590-46458-71 11 1 00590-47857-71 R= Recommended Spare 1 2 3

00715-00085-13, 25 Jun 2013

DESCRIPTION Motor, Traction (4K and 5K EE) Armature Kit Bearing and Snap Ring Kit Stator Kit (includes:) Field Coil Kit End Head Assembly, Commutator (includes:) Head Kit, Drive End Holder, Brush (includes:) Brush Set Spring Set Fan, External Terminal Kit, Power Shaft, Seal Cover Kit (Not Shown)

USED ON

R R

5-39

Electrical Systems and Components

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Lift Motor, 4K, Standard

Lift Motor, 4K, Standard

5

Figure 5-12: Lift Motor, 4K, Standard

2 5

1

3

3

6

7

8

4

P570_367_100X

5-40

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Electrical Systems and Components Lift Motor, 4K, Standard

List 5-12: Lift Motor, 4K, Standard FIGURE 5-12 ITEM NO.

QTY

PART NUMBER

00590-45301-71 1 00590-44217-71 1 00590-44218-71 1 00590-44219-71 1 00590-44220-71 4 1 00590-44221-71 1 00590-44222-71 5 1 00590-44199-71 6 1 00590-44033-71 7 1 00590-44197-71 8 1 00590-44214-71 R= Recommended Spare 1 2 3

00715-00085-13, 25 Jun 2013

DESCRIPTION Motor, Lift (4K Standard) Armature Kit Bearing and Snap Ring Kit Stator Kit (includes:) Field Coil Kit End Head Assembly, Commutator (includes:) End Head, Commutator, Machined Head Kit, Drive End Holder, Brush (includes:) Brush Set Spring Set

USED ON

R R

5-41

Electrical Systems and Components

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Lift Motor, EE

Lift Motor, EE

5

Figure 5-13: Lift Motor, EE

3

4

6 7 8 3

2

1

2

5

P570_372_100, 313705-000-511A

5-42

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Electrical Systems and Components Lift Motor, EE

List 5-13: Lift Motor, EE FIGURE 5-13 ITEM NO.

QTY

PART NUMBER

00590-45302-71 1 00590-44192-71 1 00590-44193-71 1 00590-44194-71 1 00590-44195-71 4 1 00590-44196-71 1 00590-44206-71 5 1 00590-44198-71 6 1 00590-44211-71 1 00590-44190-71 7 1 00590-44213-71 8 1 00590-44215-71 9 1 00590-44200-71 10 1 00590-47858-71 R= Recommended Spare 1 2 3

00715-00085-13, 25 Jun 2013

DESCRIPTION Motor, Lift (EE) Armature Kit Bearing and Snap Ring Kit Stator Kit (includes:) Field Coil Kit End Head Assembly, Commutator (includes:) End Head, Commutator, Machined Head Kit, Drive End Holder, Brush (includes:) Brush Set Spring Set Terminal Kit, Power Base Kit (Not Shown) Cover Kit (Not Shown) (Not Available)

USED ON

R R

5-43

Electrical Systems and Components

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Lift Motor, 5K, Standard

Lift Motor, 5K, Standard

5

Figure 5-14: Lift Motor, 5K, Standard

2

5 8 1

3

3

6 7

4

P570_369_100

5-44

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Electrical Systems and Components Lift Motor, 5K, Standard

List 5-14: Lift Motor, 5K, Standard FIGURE 5-14 ITEM NO.

QTY

PART NUMBER

00590-45090-71 1 00590-44201-71 1 00590-44202-71 1 00590-44203-71 1 00590-44204-71 4 1 00590-44191-71 1 00590-44216-71 5 1 00590-44242-71 6 1 00590-44211-71 1 00590-44190-71 7 1 00590-44213-71 8 1 00590-44215-71 9 1 00590-44243-71 R= Recommended Spare 1 2 3

00715-00085-13, 25 Jun 2013

DESCRIPTION Motor, Lift (5K Standard) Armature Kit Bearing and Snap Ring Kit Stator Kit (includes:) Field Coil Kit End Head Assembly, Commutator (includes:) End Head, Commutator, Machined Head Kit, Drive End Holder, Brush (includes:) Brush Set Spring Set Terminal Kit, Power Base Kit (Not Shown)

USED ON

R R

5-45

Electrical Systems and Components

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Steer Motor

Steer Motor

5

Figure 5-15: Steer Motor

6 4

8

9

3

2

1

2 7 5

P570_363_100X

5-46

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Electrical Systems and Components Steer Motor

List 5-15: Steer Motor FIGURE 5-15 ITEM NO.

QTY

PART NUMBER

00590-44246-71 1 00590-44257-71 1 00590-44249-71 1 00590-44241-71 1 00590-44251-71 1 00590-44252-71 1 00590-44253-71 1 00590-44254-71 1 00590-44231-71 1 00590-44248-71 9 1 00590-44226-71 R= Recommended Spare 1 2 3 4 5 6 7 8

00715-00085-13, 25 Jun 2013

DESCRIPTION Motor, Steer Armature Kit Bearing and Snap Ring Kit Stator Kit End Head, Commutator Head Kit, Drive End Cover Kit, Enclosure Bolt, Clamp Kit Holder, Brush (includes:) Brush Set Spring Set

USED ON

R R

5-47

Electrical Systems and Components

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Auxiliary Motor

Auxiliary Motor

5

Figure 5-16: Auxiliary Motor

3

1

4

P570_363_100, P570_398_101

5-48

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Electrical Systems and Components Auxiliary Motor

List 5-16: Auxiliary Motor FIGURE 5-16 ITEM NO.

QTY

PART NUMBER

00590-44227-71 1 1 00590-44228-71 3 1 00590-44229-71 4 1 00590-44230-71 R= Recommended Spare

00715-00085-13, 25 Jun 2013

DESCRIPTION Motor Assembly, Auxiliary Brush Set Spring Set Bearing and Snap Ring Kit

USED ON R R

5-49

Electrical Systems and Components

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Warning Light Installation

Warning Light Installation

5

Figure 5-17: Warning Light Installation

8

5

3

2

12

4

6

7

9

1 P223-001-528-G

5-50

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Electrical Systems and Components Warning Light Installation

List 5-17: Warning Light Installation FIGURE 5-17 ITEM NO. 1 2 3 4 5 6 7 8 9 12

QTY

PART NUMBER

3 3 1 1 1 1 AR 1 3 1 1

00590-44240-71 00590-02992-71 00590-44224-71 00590-44234-71 00590-44006-71 00590-03034-71 00590-44367-71 00590-44250-71 00590-44205-71 00590-47875-71 00590-44141-71

00715-00085-13, 25 Jun 2013

DESCRIPTION

USED ON

Bolt Nut Light Assembly, Warning (Red)(See Figure 5-18.)

Light Assembly, Warning (Amber)(See Figure 5-18.)

Plate Guard, Warning Light Guard, Cable Grommet Screw Harness Assembly Cable Assembly

5-51

Electrical Systems and Components

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Warning Light Assembly

Warning Light Assembly

5

Figure 5-18: Warning Light Assembly

3

1

2

8

7

4 12 9

1 11 5 10 6

3

P223-000-861X

5-52

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Electrical Systems and Components Warning Light Assembly

List 5-18: Warning Light Assembly FIGURE 5-18 ITEM NO.

QTY

PART NUMBER

00590-44224-71 00590-44234-71 00590-45395-71 1 1 00590-02784-71 1 00590-39789-71 1 00590-02785-71 1 00590-05266-71 1 00590-02786-71 1 00590-05268-71 2 1 00590-05273-71 3 1 00590-39794-71 4 1 00590-39795-71 5 1 00590-39796-71 6 1 00590-39797-71 7 1 00590-39798-71 8 1 00590-39799-71 9 1 ft.

00590-00811-71 10 1 00590-02399-71 11 1 00590-03238-71 12 1 00590-05283-71 R= Recommended Spare

00715-00085-13, 25 Jun 2013

DESCRIPTION Light Assembly, Warning (Red) Light Assembly, Warning (Amber) Light Assembly, Warning (Blue) Lamp Assembly, Warning (Red) (includes: 2 thru 8) Lens (Red) Lamp Assembly, Warning (Amber) (includes: 2 thru 8) Lens (Amber) Lamp Assembly, Warning (Blue) (includes: 2 thru 8) Lens (Blue) Bulb Hardware Kit Card Assembly, Multi-Voltage Pad, Foam, Mounting Base, Mounting O-Ring Ring, Strobe Strap Terminal Terminal Label

USED ON

R

5-53

Electrical Systems and Components

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Warning Light Assembly

5-54

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Electrical Systems and Components Working Light Installation

Working Light Installation

5

Figure 5-19a: Working Light Installation

D A D

A

28 C C

B

E B

27

E

OVERALL VIEW

4

1 3

13

11 20 25 16

VIEW B-B

13 6

VIEW A-A P223-001-733-H3, H4, H1 SHT 1 OF 6EE

00715-00085-13, 25 Jun 2013

5-55

Electrical Systems and Components

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Working Light Installation

Working Light Installation

5

Figure 5-19b: Working Light Installation

1

4

3

25 2

6

12

5

15

2

13

VIEW E-E WITH MAST LIGHTS AND HSA (WITHOUT ITEMS 14, 25, AND 26) WITH MAST REAR LIGHTS AND HSA (WITHOUT ITEMS 14, 15, AND 26) P223-001-733-H2 SHT 2 OF 6

5-56

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Electrical Systems and Components Working Light Installation

Working Light Installation

5

Figure 5-19c: Working Light Installation 14 9

10

24

26

28 24

8

27 28

27

16 17

13

11

20

WITH MAST LIGHTS AND HSA (WITHOUT ITEMS 14, 25, AND 26) WITH MAST REAR LIGHTS AND HSA (WTHOUT ITEMS 14, 15, AND 26) P223-001-520-F2 SHT 3 OF 6

00715-00085-13, 25 Jun 2013

5-57

Electrical Systems and Components

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Working Light Installation

Working Light Installation

5

Figure 5-19d: Working Light Installation 12

5 VIEW C-C WITH MAST AND REAR LIGHTS (WITHOUT ITEMS 15 AND 26) 12

5

15 VIEW C-C

WITH REAR LIGHT (WITHOUT ITEMS 8, 9, 10, 11, 14, 16, 17, 24, 26, 27, AND 28)

12

15

5 VIEW C-C

WITH MAST LIGHTS (WITHOUT ITEMS 25 AND 26) WITH MAST LIGHTS AND HSA (WITHOUT ITEMS 14, 25, AND 26) P223-001-733-H5, H5B, H5C SHT 4 OF 6

5-58

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Electrical Systems and Components Working Light Installation

Working Light Installation

5

Figure 5-19e: Working Light Installation

19

18

21

20

VIEW D-D

P223-001-733-H6 SHT 5 OF 6

00715-00085-13, 25 Jun 2013

5-59

Electrical Systems and Components

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Working Light Installation

Working Light Installation

5

Figure 5-19f: Working Light Installation

14

17

8 9 8 14 17

26

20 11

VIEW E-E WITH MAST LIGHTS ON 2 STAGE WITH HOSE REEL (WITHOUT ITEMS 9 AND 25)

VIEW E-E WITH MAST LIGHTS (WITHOUT ITEMS 25 AND 26) WITH MAST AND REAR LIGHTS (WITHOUT ITEMS 15 AND 26)

P223-001-733-H8, H9 SHT 6 OF 6

5-60

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Electrical Systems and Components Working Light Installation

List 5-19: Working Light Installation FIGURE 5-19 ITEM NO. 1 2 3 4 5 6 8 9

QTY

PART NUMBER

1 00590-44144-71 2 00590-02770-71 2 00590-03435-71 1 00590-44145-71 1-2 00590-03095-71 1 00590-44147-71 4 00590-03424-71 1 00590-44139-71 1 00590-44149-71 10 2 00590-44378-71 11 8 00590-00557-71 12 1-2 00590-44151-71 13 1-2 00590-44152-71 1 00590-44131-71 14 1 00590-44146-71 15 1 00590-44124-71 16 1 00590-44125-71 17 1 00590-44126-71 18 1 00590-47874-71 19 AR 00590-44367-71 20 25 00590-00811-71 21 1 00590-44250-71 24 4 00590-03454-71 25 1 00590-44130-71 26 1 00590-44132-71 27 1 00590-44133-71 28 1 00590-44134-71 A= With Mast Lights B= With Rear Lights C= High Speed Auxiliary D= Two Stage with Hose Reel

00715-00085-13, 25 Jun 2013

DESCRIPTION Bracket Screw Nut Bracket Switch, Rocker Bracket, Switch Screw Bracket, Mast Light Bracket, Mast Light Washer Anchor, Plastic Mount Decal, Light Light Assembly, Travel (includes:) Light, Bin Bracket, Mast Light Switch, Dummy Cable Assembly Cable Assembly Harness Assembly Guard, Cable Strap Grommet Spacer Plate Bracket Guard, Light Guard, Light

USED ON

A A C A A

A A A

A B D A A

5-61

Electrical Systems and Components

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Travel Alarm Installation

Travel Alarm Installation

5

Figure 5-20: Travel Alarm Installation 6

2

3

1

P223-001-530

List 5-20: Travel Alarm Installation FIGURE 5-20 ITEM NO. 1 2 3 6

5-62

QTY

PART NUMBER

1 2 2 1

00590-40580-71 00590-03421-71 00590-03092-71 00590-44182-71

DESCRIPTION

USED ON

Horn, Alarm Screw Washer Module Assembly, Connector

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Electrical Systems and Components Travel Alarm Installation

00715-00085-13, 25 Jun 2013

5-63

Electrical Systems and Components

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Operator Cooling Fan Installation

Operator Cooling Fan Installation

5

Figure 5-21: Operator Cooling Fan Installation

3

12

4

24

2

6

22

4 15 13 10 20 14

17

9

18

25

1

16

7

11

8

5

P223-001-578-L

5-64

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Electrical Systems and Components Operator Cooling Fan Installation

List 5-21: Operator Cooling Fan Installation FIGURE 5-21 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 20 22 24 25

QTY

PART NUMBER

1 1 1 6 2 1 1 1 2 4 4 4 3 1 1 8 4 2 1 1 3 1

00590-44154-71 00590-44175-71 00590-44144-71 00590-44176-71 00590-44177-71 00590-44145-71 00590-03247-71 00590-44179-71 00590-44181-71 00590-44173-71 00590-02912-71 00590-44184-71 00590-00473-71 00590-44188-71 00590-47873-71 00590-00811-71 00590-44158-71 00590-44250-71 00590-44367-71 00590-00267-71 00590-00948-71 00590-03454-71

00715-00085-13, 25 Jun 2013

DESCRIPTION

USED ON

Bracket Weldment Bracket, Tab Bracket Washer Stud, Push Bracket Switch, Rocker Blower, Electric Guard, Finger Screw Nut Nut Washer, Flat Wire Assembly Cable Assembly Strap Washer Grommet Guard, Cable Screw Screw Spacer

5-65

Electrical Systems and Components

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Limit Switch Installation (S11 for Bottler’s Tilt and Speed Limiting)

Limit Switch Installation (S11 for Bottler’s Tilt and Speed Limiting)

5

Figure 5-22: Limit Switch Installation (S11 for Bottler’s Tilt and Speed Limiting)

6

1

2

5

3

7

P223-001-871

5-66

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Electrical Systems and Components

Limit Switch Installation (S11 for Bottler’s Tilt and Speed Limiting) List 5-22: Limit Switch Installation (S11 for Bottler’s Tilt and Speed Limiting) FIGURE 5-22 ITEM NO. 1 2 3

QTY

PART NUMBER

1 00590-44164-71 1 00590-44167-71 1 00590-44170-71 1 00590-44169-71 1 00590-44166-71 1 00590-44172-71 1 00590-44162-71 5 2 00590-39782-71 6 10 00590-00557-71 7 22 00590-00811-71 A= 83 in. Overall Collapsed Height (OACH) B= 88 in. Overall Collapsed Height (OACH) C= 95 in. Overall Collapsed Height (OACH) D= 99 in. Overall Collapsed Height (OACH) E= 107 in. Overall Collapsed Height (OACH)

00715-00085-13, 25 Jun 2013

DESCRIPTION Bracket, Lift Limit Bracket, Sensor Switch Assembly, Proximity Switch Assembly, Proximity Switch Assembly, Proximity Switch Assembly, Proximity Switch Assembly, Proximity Screw Anchor, Plastic Mount Strap

USED ON B A B C D E

5-67

Electrical Systems and Components

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Limit Switch Installation (S18 for Bottler’s Tilt and Tilt Sensing)

Limit Switch Installation (S18 for Bottler’s Tilt and Tilt Sensing)

5

Figure 5-23: Limit Switch Installation (S18 for Bottler’s Tilt and Tilt Sensing)

9

10 19 2 7

1

17

223-001-867_C

5-68

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Electrical Systems and Components

Limit Switch Installation (S18 for Bottler’s Tilt and Tilt Sensing) List 5-23: Limit Switch Installation (S18 for Bottler’s Tilt and Tilt Sensing) FIGURE 5-23 ITEM NO. 1 2 7 9 10 17 19

QTY

PART NUMBER

1 1 2 12 24 2 1

00590-41047-71 00590-50178-71 00590-39782-71 00590-00557-71 00590-00811-71 00590-51046-71 00590-51100-71

00715-00085-13, 25 Jun 2013

DESCRIPTION

USED ON

Cap, Extention Bracket, Sensor Screw Anchor, Plastic Mount Strap Screw Switch, Proximity

5-69

Electrical Systems and Components

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Lift Limit With Bypass Installation

Lift Limit With Bypass Installation

5

Figure 5-24: Lift Limit With Bypass Installation

6

4

5

2 1

3

9

8

P223-001-889

5-70

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Electrical Systems and Components Lift Limit With Bypass Installation

List 5-24: Lift Limit With Bypass Installation FIGURE 5-24 ITEM NO. 1

2 3 4 5 6 8 9

QTY

PART NUMBER

DESCRIPTION

1 1 1 1 1 2 4 4 22 10

00590-44160-71 00590-44159-71 00590-44180-71 00590-44187-71 00590-44186-71 00590-44185-71 00590-41863-71 00590-03092-71 00590-00811-71 00590-00557-71

Bracket (83 in. OACH) Bracket (88 in. OACH) Bracket (95, 99, and 107 in. OACH) Bracket, Sensor Switch Assembly, Proximity Clamp, Hose Screw Washer, Flat Strap Anchor, Plastic Mount

00715-00085-13, 25 Jun 2013

USED ON

5-71

Electrical Systems and Components

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Lift Limit With Bypass Installation

5-72

00715-00085-13, 25 Jun 2013

SECTION 6 Hydraulic Components Hydraulic System ................................................................................................................................................. 6-3 Hose Installation ................................................................................................................................................ 6-11 Manifold Assembly, Complete ............................................................................................................................. 6-20 Manifold Assembly, Main ................................................................................................................................... 6-22 Manifold Assembly, Auxiliary .............................................................................................................................. 6-24 Sideshift and Auxiliary Manifolds......................................................................................................................... 6-27 Manifold Assembly (High Speed Valve) ................................................................................................................ 6-28 Manifold Assembly (High Speed) ......................................................................................................................... 6-30 Manifold (High Speed) ....................................................................................................................................... 6-32 Spool Assembly ................................................................................................................................................. 6-34 Spool Valve, Manual.......................................................................................................................................... 6-36 Handle Assembly ............................................................................................................................................... 6-37 Lift and Steer Pump Motor Installation ................................................................................................................... 6-38 Lift Motor Assembly ............................................................................................................................................ 6-40 Auxiliary Pump and Motor Installation .................................................................................................................. 6-41 Pump and Motor Assembly.................................................................................................................................. 6-43 Steer Motor Assembly......................................................................................................................................... 6-44 Hydraulic Motor ................................................................................................................................................ 6-47 Orbitrol Valve.................................................................................................................................................... 6-48 Lift Pump ........................................................................................................................................................... 6-50 Steer/Auxiliary Pump ......................................................................................................................................... 6-51 Cylinder Assembly, Free Lift (Three Stage) ............................................................................................................. 6-52 Cylinder Assembly, Main Lift (Three Stage)............................................................................................................ 6-54 Free Lift Cylinder (Two Stage, 3K and 3.5K).......................................................................................................... 6-56 Main Lift Cylinder (Two Stage, 3K and 3.5K) ........................................................................................................ 6-58 Free Lift Cylinder (Two Stage, 4K Only) ................................................................................................................ 6-60 Main Lift Cylinder, Right-Hand (Two Stage, 4K Only).............................................................................................. 6-62 Main Lift Cylinder, Left-Hand (Two Stage, 4K Only) ................................................................................................ 6-64 Free Lift Cylinder (Two Stage, 5K Only) ................................................................................................................ 6-66 Main Lift Cylinder, Right-Hand (Two Stage, 5K Only).............................................................................................. 6-68 Main Lift Cylinder, Left-Hand (Two Stage, 5K Only) ................................................................................................ 6-70 Main Lift Cylinder, Right-Hand (Three Stage) ......................................................................................................... 6-72 Main Lift Cylinder, Left-Hand (Three Stage) ............................................................................................................ 6-74 Free Lift Cylinder (Quad Mast, Serial Number 1377 and Up*) ................................................................................ 6-76 Main Lift Cylinder, Right-Hand (Quad Mast, Serial Number 1377 and Up*) ............................................................. 6-78 Main Lift Cylinder, Left-Hand (Quad Mast, Serial Number 1377 and Up*)................................................................ 6-80 Tilt Ram Assembly .............................................................................................................................................. 6-83

00715-00085-13, 25 Jun 2013

6-1

Hydraulic Components

6-2

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Hydraulic Components Hydraulic System

Hydraulic System

6

Figure 6-1a: Hydraulic System

OVERALL VIEW

P223-003-41-B-PG1 SHT 1 OF 6

00715-00085-13, 25 Jun 2013

6-3

Hydraulic Components

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Hydraulic System

Hydraulic System

6

Figure 6-1b: Hydraulic System 9

18

9

STANDARD WITHOUT AUXILIARY 2 STAGE STANDARD WITH SIDESHIFT QUAD 4K & 5K, 2 STAGE WITHOUT AUXILIARY

7

19

11 10

17

5

18

STANDARD WITH HSA1 QUAD 4K & 5K, 2 STAGE STANDARD WITH HSA1 P223-003-041-B-PG2 SHT 2 OF 6

6-4

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Hydraulic Components Hydraulic System

Hydraulic System

6

Figure 6-1c: Hydraulic System

4

3

22

26

16 20

30 27 15 13 14 12 23

2

8

24

29 25 1

28

21

P223-003-041-B-PG3 SHT 3 OF 6

00715-00085-13, 25 Jun 2013

6-5

Hydraulic Components

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Hydraulic System

Hydraulic System

6

Figure 6-1d: Hydraulic System 18

17

9

10 18

9

STANDARD WITH SIDESHIFT, HSA1 & HSA2 STANDARD WITH SIDESHIFT AND HSA1

STANDARD WITH SIDESHIFT AND LSA1

P223-003-041-B-PG4, PG5 SHT 4 OF 6

6-6

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Hydraulic Components Hydraulic System

Hydraulic System

6

Figure 6-1e: Hydraulic System 18

9

19

7

16

5

18

9

19

11

7 16

5 STANDARD WITH SIDESHIFT OR LSA1 QUAD 4K & 5K, 2 STAGE, STANDARD WITH SIDESHIFT OR LSA1 2 STAGE, STANDARD WITH SIDESHIFT

QUAD 4K & 5K, 2 STAGE, STANDARD WITH SIDESHIFT AND LSA1

P223-003-041-B-PG7, PG8 SHT 5 OF 6

00715-00085-13, 25 Jun 2013

6-7

Hydraulic Components

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Hydraulic System

Hydraulic System

6

Figure 6-1f: Hydraulic System

18

9

19

7

17

10

5

16

6

QUAD 4K & 5K, 2 STAGE, STANDARD WITH SIDESHIFT AND LSA1

P223-003-041-B-PG6 SHT 6 OF 6

6-8

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Hydraulic Components Hydraulic System

List 6-1: Hydraulic System FIGURE 6-1 QTY PART NUMBER DESCRIPTION ITEM NO. 1 1 00590-44189-71 Plug, Mechanical 2 1 00590-44178-71 Reservoir Weldment 3 1 00590-44157-71 Hose, Steer, Suction, Formed 4 1 00590-44137-71 Hose, Suction, Auxiliary 5 2 00590-47074-71 Hose Assembly 7 1 00590-44123-71 Bracket, Auxiliary 8 1 00590-44138-71 Hose, Lift, Suction 9 1 Ref. Manifold Assembly, Complete (See Figure 6-3.)

10 1 Ref. Manifold Valve Assembly, High Speed (See Figure 6-7.)

11 1 Ref. Manifold Assembly, Auxiliary (See Figure 6-5.)

12 1 00590-41882-71 Tray, Funnel 13 1 00590-03189-71 Adapter, Filter 14 1 00590-03551-71 Nut 15 1 00590-03572-71 Ball 16 8 00590-03029-71 Screw 17 2 00590-03127-71 Screw 18 2 00590-42003-71 Screw 19 2 00590-03424-71 Screw 20 6 00590-02940-71 Washer, Flat 21 1 00590-03061-71 Filter, Element 22 4 00590-43234-71 Screw 23 2 00590-47906-71 Clamp, Hose 24 2 00590-44174-71 Clamp, Hose 25 4 00590-03541-71 Clamp, Hose 26 1 00590-03002-71 Cap, Filler, Breather 27 1 00590-03441-71 O-Ring 28 1 00590-44238-71 Screw 29 2 00590-03548-71 Hose, Drain 30 1 00590-03567-71 Spring, Compression 31 1 00590-44237-71 Fitting, Hose 32 1 00590-44236-71 Cap, Dust, Coupling (Not Shown) 33 1 Ref. Guard, Hose A= Standard Mast (without Auxiliary) B= Standard Mast (with Sideshift) C= Standard Mast (with HSA1) D= Standard Mast (with Sideshift, HSA1, HSA2) E= Quad Mast (with Sideshift) F= Quad Mast (HSA1) R= Recommended Spare

00715-00085-13, 25 Jun 2013

USED ON

B, C, D, F B, C, E, F

R

R

R

6-9

Hydraulic Components

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Hydraulic System

6-10

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Hydraulic Components Hose Installation

Hose Installation

6

Figure 6-2a: Hose Installation

OVERALL VIEW P223-001-64-MPG-1SHT 1 OF 6

00715-00085-13, 25 Jun 2013

6-11

Hydraulic Components

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Hose Installation

Hose Installation

6

Figure 6-2b: Hose Installation

25

17

15

16

14

23

4 5

1 18

23

2

6

P223-001-64-MPG3 SHT 2 OF 6

6-12

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Hydraulic Components Hose Installation

Hose Installation

6

Figure 6-2c: Hose Installation

3

3

STANDARD WITHOUT AUXILIARY OR 2 STAGE

10 12

STANDARD WITH SIDESHIFT, QUAD 4K 2 STAGE WITH SIDESHIFT

P223-001-64-MPG4, MPG5 SHT 3 OF 6

00715-00085-13, 25 Jun 2013

6-13

Hydraulic Components

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Hose Installation

Hose Installation

6

Figure 6-2d: Hose Installation 9

28

11 13

7

8

3

STANDARD WITH SIDESHIFT AND 1 OR 2 HSA

QUAD 4K, 2 STAGE WITH SIDESHIFT

13

P223-001-64-MPG6, MPG7 SHT 4 OF 6

6-14

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Hydraulic Components Hose Installation

Hose Installation

6

Figure 6-2e: Hose Installation

28

9

11 13

7

8

3

STANDARD WITH 1 HSA, AND QUAD 4K, 2 STAGE WITH 1 HSA

P223-001-64-MPG8, MPG9 SHT 5 OF 6

00715-00085-13, 25 Jun 2013

6-15

Hydraulic Components

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Hose Installation

Hose Installation

6

Figure 6-2f: Hose Installation

11 13

STANDARD WITH SIDESHIFT AND LSA1

P223-001-64-MPG10 SHT 6 OF 6

6-16

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Hydraulic Components Hose Installation

List 6-2: Hose Installation (Sheet 1 of 2) FIGURE 6-2 ITEM NO. 1

2 3

4

5

6 7 8 9 10

11

12

13

QTY

PART NUMBER

1 1 1 2 1 1 1 1 1 1 2 2 2 1 1 1 1 2 2 2 2 2 2 2

00590-44232-71 00590-44233-71 00590-44256-71 00590-44142-71 00590-44255-71 00590-44247-71 00590-44245-71 00590-44244-71 00590-44225-71 00590-44032-71 00590-44049-71 00590-44039-71 00590-44055-71 00590-47864-71 00590-44042-71 00590-44041-71 00590-44020-71 00590-44023-71 00590-44002-71 00590-44001-71 00590-43996-71 00590-43992-71 00590-43991-71 00590-43990-71

2

00590-44012-71

2

00590-44016-71

4

00590-44010-71

14

1 00590-44009-71 1 00590-44007-71 1 00590-44104-71 15 1 00590-44102-71 1 00590-44089-71 1 00590-44097-71 16 1 00590-44092-71 1 00590-44091-71 1 00590-44098-71 1 00590-44091-71 1 00590-44114-71 1 00590-44122-71 A= 18.5 in. Battery Compartment B= 20.25 in. Battery Compartment C= 23.75 in. Battery Compartment

00715-00085-13, 25 Jun 2013

DESCRIPTION

USED ON

Hose, Formed (Manifold Return) Hose, Formed (Manifold Return) Hose, Formed (Manifold Return) Clamp, Hose Hose Assembly (Lift Pump to Manifold) Hose Assembly (Lift Pump to Manifold) Hose Assembly (Lift Pump to Manifold) Hose Assembly (Manifold to Cylinder) (Standard Mast) Hose Assembly (Manifold to Cylinder) (Standard Mast) Hose Assembly (Manifold to Cylinder) (Standard Mast) Hose Assembly (Manifold to Cylinder) (Quad Mast) Hose Assembly (Manifold to Cylinder) (Quad Mast) Hose Assembly (Manifold to Cylinder) (Quad Mast) Hose Assembly (Bottler’s Tilt) Hose Assembly (HSA to Manifold P1) Hose Assembly (HSA, ATR to Manifold ATR) Hose Assembly (HSA Spool to Manifold V1 and 2) Hose Assembly (Auxiliary Manifold to Mast) (Standard) Hose Assembly (Auxiliary Manifold to Mast) (Standard) Hose Assembly (Auxiliary Manifold to Mast) (Standard) Hose Assembly (Auxiliary Manifold to Mast) (Standard) Hose Assembly (Auxiliary Manifold to Mast) (Standard) Hose Assembly (Auxiliary Manifold to Mast) (Standard) Hose Assembly (Auxiliary Manifold to Mast) (Quad and 4K, 2 Stage) Hose Assembly (Auxiliary Manifold to Mast) (Quad and 4K, 2 Stage) Hose Assembly (Auxiliary Manifold to Mast) (Quad and 4K, 2 Stage) Hose Assembly (Auxiliary Manifold to Mast) (Quad and 4K, 2 Stage) Hose Assembly (Auxiliary Pump to Manifold) Hose Assembly (Auxiliary Pump to Manifold) Hose Assembly (Auxiliary Pump to Manifold) Hose Assembly Hose Assembly Hose Assembly Hose Assembly (Standard Tilt) Hose Assembly (Standard Tilt) Hose Assembly (Standard Tilt) Hose Assembly (Bottler’s Tilt) Hose Assembly (Bottler’s Tilt) Hose Assembly (Bottler’s Tilt)

A B C A B C A B C A B C A B C A B C A B C A B C

A B C A B C A B C A B C

6-17

Hydraulic Components

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Hose Installation List 6-2: Hose Installation (Sheet 2 of 2) FIGURE 6-2 QTY PART NUMBER ITEM NO. 17 1 00590-44120-71 18 1 00590-47863-71 23 2 00590-44118-71 25 2 00590-44106-71 28 1 00590-44111-71 29 4 00590-45915-71 A= 18.5 in. Battery Compartment B= 20.25 in. Battery Compartment C= 23.75 in. Battery Compartment

6-18

DESCRIPTION

USED ON

Hose Assembly (Tilt) Hose Assembly (Standard Tilt) Tee, Swivel Elbow, 90 Degree, Swivel Hose Assembly Pad, Cushion (Not Shown)

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Hydraulic Components Hose Installation

00715-00085-13, 25 Jun 2013

6-19

Hydraulic Components

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Manifold Assembly, Complete

Manifold Assembly, Complete

6

Figure 6-3: Manifold Assembly, Complete

20 19

4 12 5 15 2 14 9 3 10

7 18

11

13

1

6

2

16

17 223-001-797, P223-001-485-G

6-20

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Hydraulic Components Manifold Assembly, Complete

List 6-3: Manifold Assembly, Complete FIGURE 6-3 ITEM NO. 1 2 3 4 5 6 7 9 10 11 12 13 14 15 16 17

QTY

PART NUMBER

1 5 1 2 1 1 2 2 1 2 1 1 2 2 1 1 1 1 1 1

00590-45305-71 00590-44110-71 00590-44109-71 00590-44087-71 00590-44945-71 00590-44060-71 00590-44057-71 00590-44081-71 00590-44080-71 00590-44076-71 00590-44075-71 00590-03000-71 00590-44237-71 00590-44236-71 00590-44073-71 00590-47885-71 00590-03438-71 00590-44497-71 00590-47891-71 00590-39599-71

18 19 20 A= Standard B= Standard (with Auxiliary) C= Standard (with HSA) R= Recommended Spare

00715-00085-13, 25 Jun 2013

DESCRIPTION Manifold (See Figure 6-4.)

Plug Elbow, 90 Degree Elbow, 90 Degree Elbow, 90 Degree (V1) Adapter, Hydraulic Elbow, 90 Degree Elbow, 90 Degree Adapter, Hydraulic Adapter, Hydraulic Adapter, Hydraulic Fitting, Hose Fitting, Hose Cap, Dust, Coupling Adapter, Flow Control Valve, Hydraulic Flow Control (12.75 GPM) Valve, Hydraulic Flow Control (9.0 GPM) Adapter, Hydraulic Module Assembly, Transducer Elbow

USED ON A, B

C C

B, C C

R R

6-21

Hydraulic Components

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Manifold Assembly, Main

Manifold Assembly, Main

6

Figure 6-4: Manifold Assembly, Main

4

3

6

5

1

9

2

8

7

P521_839_A

6-22

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Hydraulic Components Manifold Assembly, Main

List 6-4: Manifold Assembly, Main FIGURE 6-4 ITEM NO.

QTY

PART NUMBER

1 2 3 4 5 6 7 8 9 10 11

2 1 1 1 2 1 1 2 1 1 1

00590-45305-71 00590-45176-71 00590-45047-71 00590-45048-71 00590-45049-71 00590-45050-71 00590-45051-71 00590-45052-71 00590-45053-71 NSS 00590-45067-71 00590-46349-71

00715-00085-13, 25 Jun 2013

DESCRIPTION

USED ON

Manifold Valve, Check (CV-1 and CV-2) Valve, Manual (Lift) Valve, Solenoid (SOL-1) Valve, Relief (REL-1) Valve, Solenoid (SOL-6 and SOL-8) Valve, Solenoid (SOL-4) Valve, Spool, Solenoid (SOL-7) Valve, Counterbalance (CB-1 and CB-2) Manifold Block Seal Kit (Not Shown) Disc, Orifice (Not Shown)

6-23

Hydraulic Components

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Manifold Assembly, Auxiliary

Manifold Assembly, Auxiliary

6

Figure 6-5: Manifold Assembly, Auxiliary

8

2

3

4

5

7

6

11

9

10

1

P223_001_645_C

6-24

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Hydraulic Components Manifold Assembly, Auxiliary

List 6-5: Manifold Assembly, Auxiliary FIGURE 6-5 ITEM NO.

QTY

PART NUMBER

DESCRIPTION

1 00590-45304-71 1 00590-44150-71 1 00590-44155-71 1 00590-44143-71 1 8 00590-45056-71 2 1 00590-44650-71 3 1 00590-45058-71 4 1 00590-44495-71 5 2 00590-45060-71 6 2 00590-44109-71 7 2 00590-44087-71 8 2 00590-45061-71 9 2 00590-45062-71 10 2 00590-45063-71 11 2 00590-45064-71 A= Standard Mast (with Sideshift) B= Standard Mast (with HSA1) C= Quad Mast (with Sideshift) D= Quad Mast (HSA1) E= 2 Stage Mast

Manifold Assembly, Auxiliary Manifold Assembly, Auxiliary Manifold Assembly, Auxiliary Manifold Assembly, Auxiliary Screw Manifold, Auxiliary (No Service Parts) Manifold, Auxiliary (See Figure 6-6.)

Manifold, Auxiliary (See Figure 6-6.)

Plug Elbow, 90 Degree Elbow, 90 Degree Elbow, 90 Degree Adapter, Hydraulic Adapter, Hydraulic Adapter, Hydraulic

00715-00085-13, 25 Jun 2013

USED ON A B C D

A, C B, D

C A E

6-25

Hydraulic Components

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Manifold Assembly, Auxiliary

6-26

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Hydraulic Components Sideshift and Auxiliary Manifolds

Sideshift and Auxiliary Manifolds

6

Figure 6-6: Sideshift and Auxiliary Manifolds

1

2

P521-814

List 6-6: Sideshift and Auxiliary Manifolds FIGURE 6-6 ITEM NO.

1 2 3

QTY

PART NUMBER

1 1 1 1 1 1 1

00590-45058-71 00590-44495-71 00590-45065-71 00590-45066-71 00590-45051-71 00590-45033-71 00590-45055-71 00590-45026-71

DESCRIPTION Manifold, Auxiliary Manifold, Auxiliary Manifold Manifold Valve, Solenoid (10-4B) Valve, Solenoid (12-4B) Seal Kit (Not Shown) Seal Kit (Not Shown)

USED ON A B A B A B A B

A= Sideshift B= High Speed Auxiliary

00715-00085-13, 25 Jun 2013

6-27

Hydraulic Components

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Manifold Assembly (High Speed Valve)

Manifold Assembly (High Speed Valve)

6

Figure 6-7: Manifold Assembly (High Speed Valve)

5

4

3

1

2

P223_001_486_B

6-28

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Hydraulic Components Manifold Assembly (High Speed Valve)

List 6-7: Manifold Assembly (High Speed Valve) FIGURE 6-7 ITEM NO. 1 2 3

QTY

PART NUMBER

1 1 1 1 4 1 1 5 2 A= Single Function B= Dual Function

00590-45027-71 00590-45028-71 00590-45029-71 00590-45306-71 00590-45030-71 00590-45031-71 00590-45032-71

00715-00085-13, 25 Jun 2013

DESCRIPTION Line Assembly Line Assembly Manifold Assembly (High Speed) (See Figure 6-8.)

Manifold Assembly (High Speed) (See Figure 6-8.)

Spool Assembly (See Figure 6-10.)

Spool Assembly (See Figure 6-10.)

Screw

USED ON

A B A B

6-29

Hydraulic Components

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Manifold Assembly (High Speed)

Manifold Assembly (High Speed)

6

Figure 6-8: Manifold Assembly (High Speed) 7

8

6

2

9

1

5

1

3

4

Fig 608 P223_001_487_F fg

P223_001_487_F

6-30

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Hydraulic Components Manifold Assembly (High Speed)

List 6-8: Manifold Assembly (High Speed) FIGURE 6-8 ITEM NO.

QTY

PART NUMBER

1 00590-45029-71 1 00590-45306-71 1 1 00590-45045-71 1 00590-45307-71 2 3 00590-45034-71 3 1 00590-45024-71 4 3 00590-44075-71 5 2 00590-44057-71 6 1 00590-44081-71 7 2 00590-44237-71 8 2 00590-44236-71 9 2 00590-47905-71 A= Without Solenoid 5 B= With Solenoid 5

00715-00085-13, 25 Jun 2013

DESCRIPTION Manifold Assembly (High Speed) Manifold Assembly (High Speed) Manifold (High Speed) (See Figure 6-9.)

Manifold (High Speed) (See Figure 6-9.)

Elbow, 90 Degree Adapter, Hydraulic Adapter, Hydraulic Elbow, 90 Degree Elbow, 90 Degree Fitting, Hose Cap, Dust, Coupling Elbow, 90 Degree, Swivel

USED ON A B A B

6-31

Hydraulic Components

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Manifold (High Speed)

Manifold (High Speed)

6

Figure 6-9: Manifold (High Speed)

1

2

3

4

P521_836_A

6-32

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Hydraulic Components Manifold (High Speed)

List 6-9: Manifold (High Speed) FIGURE 6-9 ITEM NO.

QTY

PART NUMBER

1 00590-45045-71 1 00590-45307-71 1 1 00590-45036-71 2 1 00590-45049-71 3 1 00590-45035-71 4 1 00590-45037-71 5 1 00590-45038-71 6 1 00590-45039-71 A= Without Solenoid 5 B= With Solenoid 5 R= Recommended Spare

00715-00085-13, 25 Jun 2013

DESCRIPTION Manifold (High Speed) Manifold (High Speed) Solenoid, 3-Way, 2-Position (SOL-9) Valve, Relief (REL-2) Solenoid, Spool (SOL- 5) Manifold Block, Machined Plug (Not Shown) Seal Kit (Not Shown)

USED ON A B R R B A R

6-33

Hydraulic Components

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Spool Assembly

Spool Assembly

6

Figure 6-10: Spool Assembly

1

4 6

5

3

2

P223_001_488_A

List 6-10: Spool Assembly FIGURE 6-10 ITEM NO. 1

QTY

PART NUMBER

1 1 1 2 1 3 1 4 2 5 2 6 1 A= Single Function B= Dual Function

00590-45040-71 00590-45041-71 00590-45042-71 00590-03127-71 00590-45308-71 00590-44090-71 00590-45043-71 00590-45069-71

6-34

DESCRIPTION Handle Assembly (See Figure 6-12.)

Handle Assembly (Not Shown) Switch Screw Valve, Manual Spool (See Figure 6-11.)

Elbow, 90 Degree Adapter, Hydraulic Elbow, 90 Degree

USED ON A B

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Hydraulic Components Spool Assembly

00715-00085-13, 25 Jun 2013

6-35

Hydraulic Components

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Spool Valve, Manual

Spool Valve, Manual

6

Figure 6-11: Spool Valve, Manual

1

P520-089

List 6-11: Spool Valve, Manual FIGURE 6-11 ITEM NO. 1 2

6-36

QTY

PART NUMBER

1 1 1

00590-45308-71 00590-45025-71 00590-45057-71

DESCRIPTION

USED ON

Valve, Manual Spool Spool, Machined Seal Kit (Not Shown)

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Hydraulic Components Handle Assembly

Handle Assembly

6

Figure 6-12: Handle Assembly 4

3

9

2

1

6

7

P223-001-480A

List 6-12: Handle Assembly FIGURE 6-12 QTY ITEM NO. 1 1 2 1 3 1 4 1 6 2 7 1 9 1 A= Single Function B= Dual Function

PART NUMBER 00590-45091-71 00590-45092-71 00590-45093-71 00590-45042-71 00590-00182-71 00590-00183-71 00590-45094-71

00715-00085-13, 25 Jun 2013

DESCRIPTION Handle Weldment Nut Knob Alteration Switch Pin Connector Knob

USED ON

B B B B A

6-37

Hydraulic Components

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Lift and Steer Pump Motor Installation

Lift and Steer Pump Motor Installation

6

Figure 6-13: Lift and Steer Pump Motor Installation 1

6

7

4 11 5

8

3

10

9

7

2

6

P1003148-D

6-38

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Hydraulic Components Lift and Steer Pump Motor Installation

.

List 6-13: Lift and Steer Pump Motor Installation FIGURE 6-13 ITEM NO. 1 2 3 4 5 6 8 9 10 11

QTY

PART NUMBER

1 1 1 1 3 8 3 1 1 1

Ref. Ref. 00590-45095-71 00590-45096-71 00590-45097-71 00590-03435-71 00590-46317-71 00590-45111-71 00590-00473-71 00590-45100-71

00715-00085-13, 25 Jun 2013

DESCRIPTION

USED ON

Motor Assembly, Steer (See Figure 6-17.)

Motor Assembly, Lift (See Figure 6-14.)

Fan, Lift Cooling Shroud, Fan Standoff, Shroud Nut Screw Screw Washer, Flat Shroud, Fan

6-39

Hydraulic Components

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Lift Motor Assembly

Lift Motor Assembly

6

Figure 6-14: Lift Motor Assembly

4

3

6

5

2

P223_003_013A

List 6-14: Lift Motor Assembly FIGURE 6-14 ITEM NO. 2 3

QTY

PART NUMBER

2 00590-03127-71 1 00590-45309-71 1 00590-45310-71 4 1 00590-45301-71 1 00590-45302-71 1 00590-45090-71 5 1 00590-44497-71 6 1 00590-45102-71 A= 7BNCU15, 18 and 20 Standard B= 7BNCU25 Standard C= EE D= Quad Mast or 4K, Two Stage Only

6-40

DESCRIPTION

USED ON

Screw Pump, Lift (See Figure 6-20.)

Pump, Lift (Quad Mast or 4K, Two Stage) (See Figure 6-20.)

Motor, Lift (4K, Standard) (See Figure 5-12.)

Motor, Lift (See Figure 5-13.)

Motor, Lift (See Figure 5-14.)

Adapter, Hydraulic Fitting, Hose

D A C B

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Hydraulic Components Auxiliary Pump and Motor Installation

Auxiliary Pump and Motor Installation

6

Figure 6-15: Auxiliary Pump and Motor Installation

1

3 2

P223-001-613A

List 6-15: Auxiliary Pump and Motor Installation FIGURE 6-15 ITEM NO. 1 2 3

QTY

PART NUMBER

1 4 4

Ref. 00590-39658-71 00590-02940-71

00715-00085-13, 25 Jun 2013

DESCRIPTION

USED ON

Pump and Motor Assembly (See Figure 6-16.)

Screw Washer, Flat

6-41

Hydraulic Components

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Auxiliary Pump and Motor Installation

6-42

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Hydraulic Components Pump and Motor Assembly

Pump and Motor Assembly

6

Figure 6-16: Pump and Motor Assembly

5 4 7 2

12

6 P223_001_614

List 6-16: Pump and Motor Assembly FIGURE 6-16 ITEM NO. 2 4 5 6 7 12 13 14

QTY

PART NUMBER

2 1 1 1 1 1 1 1

00590-03127-71 00590-45311-71 00590-44227-71 00590-44076-71 00590-45103-71 00590-03421-71 00590-45106-71 00590-45105-71

00715-00085-13, 25 Jun 2013

DESCRIPTION

USED ON

Screw Pump, Auxiliary (See Figure 6-21.)

Motor Assembly, Auxiliary (See Figure 5-16.)

Adapter, Hydraulic Fitting, Hose Screw Coupling, Flexible (Not Shown) Motor Banding Kit (Not Shown)

6-43

Hydraulic Components

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Steer Motor Assembly

Steer Motor Assembly

6

Figure 6-17: Steer Motor Assembly

9

3 6 8 4

1

10

2

7

P1003136-B

6-44

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Hydraulic Components Steer Motor Assembly

List 6-17: Steer Motor Assembly FIGURE 6-17 ITEM NO. 1 2 3 4 6 7 8 9 10

QTY

PART NUMBER

1 1 2 1 1 1 1 1

00590-45312-71 00590-45106-71 00590-00104-71 00590-03127-71 00590-45107-71 00590-45108-71 00590-44246-71 00590-45109-71 00590-45110-71 00590-44236-71

00715-00085-13, 25 Jun 2013

DESCRIPTION

USED ON

Motor Assembly, Steer Coupling, Flexible Screw Screw Fitting, Pressure Nipple Pump, Auxiliary (includes Item 1) (See Figure 6-21.)

Motor, Steer (See Figure 5-15.)

Tee, Union Fitting, Hose Cap, Dust, Coupling

6-45

Hydraulic Components

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Steer Motor Assembly

6-46

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Hydraulic Components Hydraulic Motor

Hydraulic Motor

6

Figure 6-18: Hydraulic Motor

1

P550-030

List 6-18: Hydraulic Motor FIGURE 6-18 ITEM NO. 1 1

QTY

PART NUMBER

1 1

00590-47911-71 00590-47912-71

00715-00085-13, 25 Jun 2013

DESCRIPTION

USED ON

Hydraulic Motor Seal Kit (Not Shown)

6-47

Hydraulic Components

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Orbitrol Valve

Orbitrol Valve

6

Figure 6-19: Orbitrol Valve

2 4 1 6 7 8 9 32

34 33 42

35

13

38 12 14 15 37 19 17 16

P870-886

6-48

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Hydraulic Components Orbitrol Valve

List 6-19: Orbitrol Valve FIGURE 6-19 ITEM NO.

QTY

PART NUMBER

00590-47913-71 1 1 00590-47914-71 2 6 00590-47915-71 4 1 00590-47916-71 6 1 00590-47917-71 7 1 00590-47918-71 8 1 00590-47919-71 9 1 00590-47920-71 12 3 00590-47921-71 13 1 00590-47922-71 14 1 00590-47923-71 15 7 00590-47924-71 16 1 00590-47925-71 17 1 00590-47926-71 19 1 00590-47927-71 22 2 00590-47928-71 32 1 NSS 33 1 NSS 34 1 00590-47929-71 35 1 00590-47930-71 37 7 00590-47931-71 38 1 00590-47932-71 42 1 00590-47933-71 82 1 NSS NSS= Not Sold Separately

00715-00085-13, 25 Jun 2013

DESCRIPTION

USED ON

Valve, Orbitrol Flange, Spigot Screw Seal, Dust Seal, Shaft O-Ring Bearing, Race Axle, Needle Bearing O-Ring Plate, Distributor Cover, End Washer Plug Washer Plate, Name Bearing, Needle (Not Shown) Housing Shaft, Output Key, Parallel Shaft, Drive Screw Gear, Wheel Set Plug, Port Spool With Pin (Not Shown)

6-49

Hydraulic Components

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Lift Pump

Lift Pump

6

Figure 6-20: Lift Pump

1

1

P500-481-200

List 6-20: Lift Pump FIGURE 6-20 ITEM NO.

1

6-50

QTY

PART NUMBER

1 1 1

00590-45309-71 00590-45310-71 00590-44964-71

DESCRIPTION

USED ON

Pump, Lift Pump, Lift (Quad or Two Stage and 4K Masts Only) Seal Kit

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Hydraulic Components Steer/Auxiliary Pump

Steer/Auxiliary Pump

6

Figure 6-21: Steer/Auxiliary Pump

1

1

1

1

1

1

1

1

P500-461

List 6-21: Steer/Auxiliary Pump FIGURE 6-21 ITEM NO.

1

QTY

PART NUMBER

1 1 1

00590-45108-71 00590-45311-71 00590-03058-71

00715-00085-13, 25 Jun 2013

DESCRIPTION

USED ON

Pump, Auxiliary Pump, Auxiliary Seal Kit

6-51

Hydraulic Components

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Cylinder Assembly, Free Lift (Three Stage)

Cylinder Assembly, Free Lift (Three Stage)

6

Figure 6-22: Cylinder Assembly, Free Lift (Three Stage)

17

24

4

20

22

13 2

3

8

13 26 9 16

21 14 18 25 19 15 P223-001-967-B

6-52

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Hydraulic Components

Cylinder Assembly, Free Lift (Three Stage) List 6-22: Cylinder Assembly, Free Lift (Three Stage) FIGURE 6-22 ITEM NO.

QTY

PART NUMBER

00590-45351-71 00590-45369-71 00590-45370-71 00590-45371-71 00590-45372-71 2 2 NSS 3 2 NSS 4 1 00590-50956-71 8 1 NSS 9 1 00590-03440-71 13 1 00590-50951-71 1 00590-50952-71 1 00590-50953-71 1 00590-50954-71 1 00590-50955-71 14 1 00590-44973-71 15 1 00590-44974-71 16 1 00590-44975-71 17 3 00590-48295-71 18 1 00590-03598-71 19 1 00590-44976-71 1 00590-44977-71 20 1 00590-48296-71 21 1 00590-02878-71 22 1 00590-44948-71 24 1 00590-44969-71 25 1 00590-03141-71 26 1 00590-03583-71 27 1 00590-44967-71 NSS= Not Sold Separately R= Recommended Spare

00715-00085-13, 25 Jun 2013

DESCRIPTION Cylinder Assembly, Free Lift (83 in. OACH) Cylinder Assembly, Free Lift (99 in. OACH) Cylinder Assembly, Free Lift (107 in. OACH) Cylinder Assembly, Free Lift (88 in. OACH) Cylinder Assembly, Free Lift (95 in. OACH) Chain, Anchor Block, Spacer Cap, Ram Housing Manifold O-Ring Piston, Rod (83 in. OACH) Piston, Rod (99 in. OACH) Piston, Rod (107 in. OACH) Piston, Rod (88 in. OACH) Piston, Rod (95 in. OACH) Cushion, Lowering, Piston Plug, Cylinder Plug, Piston Ring, Backup Ring, Retainer Screw, Cap Seal, Square Screw Seal Seal Seal, Wiper Ring, Snap Spring Seal Kit (Not Shown) (Contains items 19, 21, and 22)

USED ON

R

R R

R

6-53

Hydraulic Components

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Cylinder Assembly, Main Lift (Three Stage)

Cylinder Assembly, Main Lift (Three Stage)

6

Figure 6-23: Cylinder Assembly, Main Lift (Three Stage)

16

9 11 15

10

14

1 8 13

7

P223-001-705

6-54

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Hydraulic Components

Cylinder Assembly, Main Lift (Three Stage) List 6-23: Cylinder Assembly, Main Lift (Three Stage) FIGURE 6-23 ITEM NO.

QTY

PART NUMBER

00590-45346-71 00590-45347-71 00590-45348-71 00590-45349-71 00590-45350-71 00590-45341-71 00590-45342-71 00590-45343-71 00590-45344-71 00590-45345-71 1 1 Ref. 7 1 Ref. 8 2 00590-44965-71 9 1 00590-44966-71 10 1 00590-44979-71 11 1 00590-44968-71 13 1 00590-44958-71 14 1 00590-03060-71 15 1 00590-46092-71 16 1 00590-44972-71 R= Recommended Spare

00715-00085-13, 25 Jun 2013

DESCRIPTION Cylinder Assembly, Main Lift, Right-Hand (83 in. OACH) Cylinder Assembly, Main Lift, Right-Hand (99 in. OACH) Cylinder Assembly, Main Lift, Right-Hand (107 in. OACH) Cylinder Assembly, Main Lift, Right-Hand (88 in. OACH) Cylinder Assembly, Main Lift, Right-Hand (95 in. OACH) Cylinder Assembly, Main Lift, Left-Hand (83 in. OACH) Cylinder Assembly, Main Lift, Left-Hand (99 in. OACH) Cylinder Assembly, Main Lift, Left-Hand (107 in. OACH) Cylinder Assembly, Main Lift, Left-Hand (88 in. OACH) Cylinder Assembly, Main Lift, Left-Hand (95 in. OACH) Housing (Contact Technical Support) Piston (Contact Technical Support) Stop, Piston Ring Seal, Piston Seal, Square Seal, Wiper Plug, Cylinder Ring, Backup Screw Seal Kit (Contains: items 9, 10, and 11)

USED ON

R R R R R

6-55

Hydraulic Components

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Free Lift Cylinder (Two Stage, 3K and 3.5K)

Free Lift Cylinder (Two Stage, 3K and 3.5K)

6

Figure 6-24: Free Lift Cylinder (Two Stage, 3K and 3.5K)

11 6 5 4 3 13 14 16

9

7 8

15

10

P223-003-078-A

6-56

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Hydraulic Components

Free Lift Cylinder (Two Stage, 3K and 3.5K) List 6-24: Free Lift Cylinder (Two Stage, 3K and 3.5K) FIGURE 6-24 ITEM NO.

3

4 5 6 7 8 9 10 11 13 14 15 16

QTY

PART NUMBER

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2

00590-45321-71 00590-44938-71 00590-45368-71 00590-44939-71 00590-44940-71 00590-44941-71 00590-44942-71 00590-44943-71 00590-44944-71 00590-46092-71 00590-03060-71 00590-03438-71 00590-44945-71 00590-44957-71 00590-44947-71 00590-44937-71 00590-44949-71 00590-44950-71

00715-00085-13, 25 Jun 2013

DESCRIPTION

USED ON

Cylinder, Free Lift (83 in. OACH) Cylinder, Free Lift (88 in. OACH) Cylinder, Free Lift (96 in. OACH) Piston, Plated (83 in. OACH) Piston, Plated (88 in. OACH) Piston, Plated (96 in. OACH) Seal, Square Seal, Piston Seal, Wiper Screw Ring, Backup Valve, Hydraulic Flow Control Elbow, 90 Degree Cap, Piston Stop, Piston Ring Plug, Mechanical Support, Cylinder Chain, Anchor

6-57

Hydraulic Components

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Main Lift Cylinder (Two Stage, 3K and 3.5K)

Main Lift Cylinder (Two Stage, 3K and 3.5K)

6

Figure 6-25: Main Lift Cylinder (Two Stage, 3K and 3.5K)

11 6 5 4

2 13 14

15

9

10

7

8

P223-003-081-B

6-58

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Hydraulic Components

Main Lift Cylinder (Two Stage, 3K and 3.5K) List 6-25: Main Lift Cylinder (Two Stage, 3K and 3.5K) FIGURE 6-25 ITEM NO.

2 4 5 6 7 8 9 10 11 13 14 15

QTY

PART NUMBER

1 1 1 1 1 1 1 1 1 1 1 1 1 1 2

00590-45367-71 00590-44951-71 00590-44952-71 00590-44953-71 00590-44942-71 00590-44943-71 00590-44944-71 00590-46092-71 00590-03060-71 00590-03438-71 00590-44945-71 00590-44957-71 00590-44947-71 00590-44937-71 00590-44954-71

00715-00085-13, 25 Jun 2013

DESCRIPTION

USED ON

Cylinder, Main Lift (83 in. OACH) Cylinder, Main Lift (88 in. OACH) Piston, Plated (83 in. OACH) Piston, Plated (88 in. OACH) Seal, Square Seal, Piston Seal, Wiper Screw Ring, Backup Valve, Hydraulic Flow Control Elbow, 90 Degree Cap, Piston Stop, Piston Ring Plug, Mechanical Chain, Anchor

6-59

Hydraulic Components

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Free Lift Cylinder (Two Stage, 4K Only)

Free Lift Cylinder (Two Stage, 4K Only)

6

Figure 6-26: Free Lift Cylinder (Two Stage, 4K Only)

2

16 15 5

1

12 13 17

14 8 7 18 6 3 9 10 11 4 P223-001-569-1

6-60

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Hydraulic Components Free Lift Cylinder (Two Stage, 4K Only)

List 6-26: Free Lift Cylinder (Two Stage, 4K Only) FIGURE 6-26 ITEM NO.

QTY

PART NUMBER

1 00590-45366-71 1 00590-45365-71 1 00590-45364-71 1 00590-45363-71 1 1 N/A 2 1 NSS 3 1 00590-44955-71 4 1 NSS 5 1 00590-44956-71 6 1 00590-44981-71 7 1 00590-45013-71 8 1 NSS 9 1 NSS 10 1 NSS 11 2 NSS 12 1 NSS 13 1 NSS 14 1 00590-44978-71 15 1 NSS 16 1 NSS 17 1 00590-45004-71 18 1 NSS 19 1 00590-45005-71 A= Included in Item 19 N/A= Not Available NSS= Not Sold Separately R= Recommended Spare

00715-00085-13, 25 Jun 2013

DESCRIPTION Cylinder Assembly (77 in. OACH) Cylinder Assembly (83 in. OACH) Cylinder Assembly (89 in. OACH) Cylinder Assembly (95 in. OACH) Housing Weldment Rod, Piston Piston Wire, Pull-In Retainer Valve, Check Washer Circlip Ring, Wear Seal, Piston Ring, Nylon Seal, Rod Wiper Plug Ring, Backup O-Ring Pin, Roll O-Ring Service Kit (Not Shown)

USED ON

A

A A A A A A A A A R

6-61

Hydraulic Components

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Main Lift Cylinder, Right-Hand (Two Stage, 4K Only)

Main Lift Cylinder, Right-Hand (Two Stage, 4K Only)

6

Figure 6-27: Main Lift Cylinder, Right-Hand (Two Stage, 4K Only)

18 6

7

17 1

14 13 9 17

15 5

16 4 2 10 12 11 3 8

P223-001-569-2

6-62

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Hydraulic Components

Main Lift Cylinder, Right-Hand (Two Stage, 4K Only) List 6-27: Main Lift Cylinder, Right-Hand (Two Stage, 4K Only) FIGURE 6-27 ITEM NO.

QTY

PART NUMBER

1 00590-45359-71 1 00590-45358-71 1 00590-45357-71 1 00590-45356-71 1 1 N/A 2 1 00590-45006-71 3 1 NSS 4 1 00590-45007-71 5 1 00590-45008-71 6 1 NSS 7 1 NSS 8 1 NSS 9 1 00590-45009-71 10 1 NSS 11 1 NSS 12 1 NSS 13 1 NSS 14 1 NSS 15 1 NSS 16 1 NSS 17 1 00590-44978-71 18 1 NSS 19 1 00590-45010-71 A= Included in Item 19 N/A= Not Available NSS= Not Sold Separately R= Recommended Spare

00715-00085-13, 25 Jun 2013

DESCRIPTION Cylinder Assembly (77 in. OACH) Cylinder Assembly (83 in. OACH) Cylinder Assembly (89 in. OACH) Cylinder Assembly (95 in. OACH) Housing Weldment Piston Wire, Pull-In Sleeve Ring, Retaining Seal, Washer Screw, Bleed Spacer Retainer Ring, Wear Ring, Backup Seal, Piston Ring, Backup Ring, Backup Seal, Rod Wiper Plug Plunger Assembly Service Kit (Not Shown)

USED ON

A

A A A A A A A A A A

R

6-63

Hydraulic Components

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Main Lift Cylinder, Left-Hand (Two Stage, 4K Only)

Main Lift Cylinder, Left-Hand (Two Stage, 4K Only)

6

Figure 6-28: Main Lift Cylinder, Left-Hand (Two Stage, 4K Only)

6

13 12 8 14 15

1

16 5 4 2 9 11 10 3 7

P223-001-569-3

6-64

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Hydraulic Components

Main Lift Cylinder, Left-Hand (Two Stage, 4K Only) List 6-28: Main Lift Cylinder, Left-Hand (Two Stage, 4K Only) FIGURE 6-28 ITEM NO.

QTY

PART NUMBER

1 00590-45355-71 1 00590-45354-71 1 00590-45353-71 1 00590-45352-71 1 1 N/A 2 1 00590-45006-71 3 1 NSS 4 1 00590-45007-71 5 1 00590-45008-71 6 1 NSS 7 1 NSS 8 1 00590-45009-71 9 1 NSS 10 1 NSS 11 1 NSS 12 1 NSS 13 1 NSS 14 1 NSS 15 1 NSS 16 1 00590-44978-71 19 1 00590-45010-71 A= Included in Item 19 N/A= Not Available NSS= Not Sold Separately R= Recommended Spare

00715-00085-13, 25 Jun 2013

DESCRIPTION Cylinder Assembly (77 in. OACH) Cylinder Assembly (83 in. OACH) Cylinder Assembly (89 in. OACH) Cylinder Assembly (95 in. OACH) Housing Weldment Piston Wire, Pull-In Sleeve Ring, Retaining Rod, Piston Spacer Retainer Ring, Wear Ring, Backup Seal, Piston Ring, Backup O-Ring Seal, Rod Wiper Plug Service Kit (Not Shown)

USED ON

A

A A A A A A A A R

6-65

Hydraulic Components

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Free Lift Cylinder (Two Stage, 5K Only)

Free Lift Cylinder (Two Stage, 5K Only)

6

Figure 6-29: Free Lift Cylinder (Two Stage, 5K Only)

2

16 15 5

1

12 13 17

1

14

8 7 18 6 3

9 10 11 4

P223-001569-1

6-66

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Hydraulic Components Free Lift Cylinder (Two Stage, 5K Only)

List 6-29: Free Lift Cylinder (Two Stage, 5K Only) FIGURE 6-29 ITEM NO.

QTY

PART NUMBER

1 00590-45360-71 1 00590-45361-71 1 00590-45362-71 1 00590-45363-71 1 1 NSS 2 1 NSS 3 1 00590-44955-71 4 1 NSS 5 1 00590-44956-71 6 1 00590-44981-71 7 1 00590-45013-71 8 1 NSS 9 1 NSS 10 1 NSS 11 2 NSS 12 1 NSS 13 1 NSS 14 1 NSS 15 1 NSS 16 1 NSS 17 1 00590-45004-71 18 1 NSS 19 1 00590-45005-71 A= Included in Item 19 NSS= Not Sold Separately

00715-00085-13, 25 Jun 2013

DESCRIPTION Cylinder Assembly (77 in. OACH) Cylinder Assembly (83 in. OACH) Cylinder Assembly (88 in. OACH) Cylinder Assembly (95 in. OACH) Housing Weldment Rod, Piston Piston Wire, Pull-In Retainer Valve, Check Washer Circlip Ring, Wear Seal, Piston Ring, Nylon Seal, Rod Wiper Plug Ring, Backup O-Ring Pin, Roll O-Ring Service Kit (Not Shown)

USED ON

A

A A A A A A A A A

6-67

Hydraulic Components

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Main Lift Cylinder, Right-Hand (Two Stage, 5K Only)

Main Lift Cylinder, Right-Hand (Two Stage, 5K Only)

6

Figure 6-30: Main Lift Cylinder, Right-Hand (Two Stage, 5K Only)

18

7 6

1

17

14

17

13 5

9

4 2

15 16 10 12 11 3 8

P223-001-569-2

6-68

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Hydraulic Components

Main Lift Cylinder, Right-Hand (Two Stage, 5K Only) List 6-30: Main Lift Cylinder, Right-Hand (Two Stage, 5K Only) FIGURE 6-30 ITEM NO.

QTY

PART NUMBER

1 00590-45359-71 1 00590-45358-71 1 00590-45357-71 1 00590-45356-71 1 1 NSS 2 1 00590-45006-71 3 1 NSS 4 1 00590-45007-71 5 1 00590-45008-71 6 1 NSS 7 1 NSS 8 1 NSS 9 1 00590-45009-71 10 1 NSS 11 1 NSS 12 1 NSS 13 1 NSS 14 1 NSS 15 1 NSS 16 1 NSS 17 1 00590-44978-71 18 1 NSS 19 1 00590-45010-71 A= Included in Item 19 NSS= Not Sold Separately

00715-00085-13, 25 Jun 2013

DESCRIPTION Cylinder Assembly (77 in. OACH) Cylinder Assembly (83 in. OACH) Cylinder Assembly (89 in. OACH) Cylinder Assembly (95 in. OACH) Housing Weldment Piston Wire, Pull-In Sleeve Ring, Retaining Seal, Washer Screw, Bleed Spacer Retainer Ring, Wear Ring, Backup Seal, Piston Ring, Backup Ring, Backup Seal, Rod Wiper Plug Plunger Assembly Service Kit (Not Shown)

USED ON

A

A A A A A A A A A A

6-69

Hydraulic Components

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Main Lift Cylinder, Left-Hand (Two Stage, 5K Only)

Main Lift Cylinder, Left-Hand (Two Stage, 5K Only)

6

Figure 6-31: Main Lift Cylinder, Left-Hand (Two Stage, 5K Only)

6

13

9 14 15

1

16

5 4 2

10 12 11 3 8

P223-001-706-G

6-70

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Hydraulic Components

Main Lift Cylinder, Left-Hand (Two Stage, 5K Only) List 6-31: Main Lift Cylinder, Left-Hand (Two Stage, 5K Only) FIGURE 6-31 ITEM NO.

QTY

PART NUMBER

1 00590-45355-71 1 00590-45354-71 1 00590-45353-71 1 00590-45352-71 1 1 NSS 2 1 00590-45006-71 3 1 NSS 4 1 00590-45007-71 5 1 00590-45008-71 6 1 NSS 8 1 NSS 9 1 00590-45009-71 10 1 NSS 11 1 NSS 12 1 NSS 13 1 NSS 14 1 NSS 15 1 NSS 16 1 NSS 19 1 00590-45010-71 A= Included in Item 19 NSS= Not Sold Separately

00715-00085-13, 25 Jun 2013

DESCRIPTION Cylinder Assembly (77 in. OACH) Cylinder Assembly (83 in. OACH) Cylinder Assembly (89 in. OACH) Cylinder Assembly (95 in. OACH) Housing Weldment Piston Wire, Pull-In Sleeve Ring, Retaining Rod, Piston Spacer Retainer Ring, Wear Ring, Backup Seal, Piston Ring, Backup Seal, Rod Wiper Plug Service Kit (Not Shown)

USED ON

A

A A A A A A A

6-71

Hydraulic Components

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Main Lift Cylinder, Right-Hand (Three Stage)

Main Lift Cylinder, Right-Hand (Three Stage)

6

Figure 6-32: Main Lift Cylinder, Right-Hand (Three Stage)

6 11 9 10 7 3

2

14 15

8

4

13

P223-001-705-G

6-72

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Hydraulic Components

Main Lift Cylinder, Right-Hand (Three Stage) List 6-32: Main Lift Cylinder, Right-Hand (Three Stage) FIGURE 6-32 ITEM NO.

QTY

PART NUMBER

00590-45346-71 00590-45347-71 00590-45348-71 00590-45349-71 00590-45350-71 2 1 NSS 3 1 NSS 4 1 NSS 6 1 00590-45019-71 7 1 00590-45020-71 1 00590-45021-71 1 00590-45022-71 1 00590-44991-71 1 00590-44989-71 8 2 00590-44965-71 9 1 00590-44966-71 10 1 00590-44979-71 11 1 00590-44968-71 13 1 00590-44958-71 14 1 00590-03060-71 15 1 00590-46092-71 NSS= Not Sold Separately

00715-00085-13, 25 Jun 2013

DESCRIPTION

USED ON

Cylinder, Main, Right-Hand (83 in. OACH) Cylinder, Main, Right-Hand (99 in. OACH) Cylinder, Main, Right-Hand (107 in. OACH) Cylinder, Main, Right-Hand (88 in. OACH) Cylinder, Main, Right-Hand (95 in. OACH) Bar, Spacer Chain, Anchor Manifold Cap, Ram Housing Piston, Plated (83 in. OACH) Piston, Plated (99 in. OACH) Piston, Plated (107 in. OACH) Piston, Plated (88 in. OACH) Piston, Plated (95 in. OACH) Stop, Piston Ring Seal, Piston Seal, Square Seal, Wiper Plug, Cylinder Ring, Backup Screw

6-73

Hydraulic Components

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Main Lift Cylinder, Left-Hand (Three Stage)

Main Lift Cylinder, Left-Hand (Three Stage)

6

Figure 6-33: Main Lift Cylinder, Left-Hand (Three Stage)

10 8 9 6

2 3

5 13

7 14

12

23

P223-001-706-G

6-74

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Hydraulic Components

Main Lift Cylinder, Left-Hand (Three Stage) List 6-33: Main Lift Cylinder, Left-Hand (Three Stage) FIGURE 6-33 ITEM NO.

QTY

PART NUMBER

00590-45341-71 00590-45342-71 00590-45343-71 00590-45344-71 00590-45345-71 2 1 NSS 3 1 NSS 5 1 00590-45019-71 6 1 00590-45020-71 1 00590-45021-71 1 00590-45022-71 1 00590-44991-71 1 00590-44989-71 7 2 00590-44965-71 8 1 00590-44966-71 9 1 00590-44979-71 10 1 00590-44968-71 12 1 NSS 13 1 00590-44958-71 1 00590-03060-71 14 1 00590-46092-71 23 1 00590-44958-71 NSS= Not Sold Separately

00715-00085-13, 25 Jun 2013

DESCRIPTION

USED ON

Cylinder, Main, Left-Hand (83 in. OACH) Cylinder, Main, Left-Hand (99 in. OACH) Cylinder, Main, Left-Hand (107 in. OACH) Cylinder, Main, Left-Hand (88 in. OACH) Cylinder, Main, Left-Hand (95 in. OACH) Bar, Spacer Chain, Anchor Cap, Ram Housing Piston, Plated (83 in. OACH) Piston, Plated (99 in. OACH) Piston, Plated (107 in. OACH) Piston, Plated (88 in. OACH) Piston, Plated (95 in. OACH) Stop, Piston Ring Seal, Piston Seal, Square Seal, Wiper Manifold Plug, Cylinder Ring, Backup Screw Plug, Cylinder

6-75

Hydraulic Components

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Free Lift Cylinder (Quad Mast, Serial Number 1377 and Up*)

Free Lift Cylinder (Quad Mast, Serial Number 1377 and Up*)

6

Figure 6-34: Free Lift Cylinder (Quad Mast, Serial Number 1377 and Up*) 1 5 7

17 2 3

16

20 19 4 12 18 8 6 10 14 13 21 15

35D SAFETY DECALS

6-76

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Hydraulic Components

Free Lift Cylinder (Quad Mast, Serial Number 1377 and Up*) List 6-34: Free Lift Cylinder (Quad Mast, Serial Number 1377 and Up*) FIGURE 6-34 ITEM NO.

QTY

PART NUMBER

1 00590-45336-71 1 00590-45337-71 1 00590-45338-71 1 00590-45339-71 1 00590-45340-71 1 1 NSS 2 1 NSS 3 1 NSS 4 1 NSS 5 1 NSS 6 1 NSS 7 1 NSS 8 1 NSS 9 1 00590-45011-71 10 1 00590-44982-71 11 1 N/A 12 1 00590-44983-71 13 1 N/A 14 1 N/A 15 1 N/A 16 1 N/A 17 1 00590-44984-71 18 1 N/A 19 1 00590-44985-71 20 1 00590-44986-71 21 1 00590-44987-71 A= Included in Item 7 N/A= Not Available NSS= Not Sold Separately *Note: Serial Number Stamped on MAST

00715-00085-13, 25 Jun 2013

DESCRIPTION Cylinder Assembly (77 in. OACH) Cylinder Assembly (83 in. OACH) Cylinder Assembly (89 in. OACH) Cylinder Assembly (93 in. OACH) Cylinder Assembly (98 in. OACH) O-Ring Seal, Rod Wiper O-Ring Ring, Backup Seal, Piston O-Ring Ring, Wear Seal Kit (Not Shown) Wire, Pull Plug (Not Shown) Valve, Check Pin, Roll Tube, Hydraulic Housing, Assembly Rod, Piston Retainer Piston Plug Ring, Snap Fitting

USED ON

A A A A A A A A

6-77

Hydraulic Components

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Main Lift Cylinder, Right-Hand (Quad Mast, Serial Number 1377 and Up*)

Main Lift Cylinder, Right-Hand (Quad Mast, Serial Number 1377 and Up*)

6

Figure 6-35: Main Lift Cylinder, Right-Hand (Quad Mast, Serial Number 1377 and Up*)

13

4 14 19

18 5 20 16 11

2 3 9 17 7 1

12

15

6

35D SAFETY DECALS

6-78

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Hydraulic Components

Main Lift Cylinder, Right-Hand (Quad Mast, Serial Number 1377 and Up*) List 6-35: Main Lift Cylinder, Right-Hand (Quad Mast, Serial Number 1377 and Up*) FIGURE 6-35 ITEM NO.

QTY

PART NUMBER

1 00590-45331-71 1 00590-45332-71 1 00590-45333-71 1 00590-45334-71 1 00590-45335-71 1 1 NSS 2 1 NSS 3 1 NSS 4 1 NSS 5 1 NSS 6 1 NSS 7 1 NSS 8 1 00590-44988-71 9 1 N/A 10 1 N/A 11 1 N/A 12 1 N/A 13 1 N/A 14 1 N/A 15 1 N/A 16 1 00590-45001-71 17 1 N/A 18 1 N/A 19 1 N/A 20 1 00590-44990-71 A= Included in Item 8 N/A= Not Available NSS= Not Sold Separately *Note: Serial Number Stamped on MAST

00715-00085-13, 25 Jun 2013

DESCRIPTION Cylinder, Main Lift, Right-Hand (77 in. OACH) Cylinder, Main Lift, Right-Hand (83 in. OACH) Cylinder, Main Lift, Right-Hand (89 in. OACH) Cylinder, Main Lift, Right-Hand (93 in. OACH) Cylinder, Main Lift, Right-Hand (95 in. OACH) Seal, Piston Seal, Rod Wiper O-Ring O-Ring O-Ring Ring, Wear Seal Kit (Not Shown) Ring, Retaining Plug (Not Shown) Tube, Hydraulic Tube Assembly Rod Rod End Piston Retainer Plug Spacer Fitting Valve, Flow Control (16.7 GPM)

USED ON

A A A A A A A

6-79

Hydraulic Components

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Main Lift Cylinder, Left-Hand (Quad Mast, Serial Number 1377 and Up*)

Main Lift Cylinder, Left-Hand (Quad Mast, Serial Number 1377 and Up*)

6

Figure 6-36: Main Lift Cylinder, Left-Hand (Quad Mast, Serial Number 1377 and Up*)

11

4

12

18

14

17 16 13 2 3 8 15

6 10

1

5

P223-001-569 LHM CYLINDER 3

6-80

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Hydraulic Components

Main Lift Cylinder, Left-Hand (Quad Mast, Serial Number 1377 and Up*) List 6-36: Main Lift Cylinder, Left-Hand (Quad Mast, Serial Number 1377 and Up*) FIGURE 6-36 ITEM NO.

QTY

PART NUMBER

1 00590-45326-71 1 00590-45327-71 1 00590-45328-71 1 00590-45329-71 1 00590-45330-71 1 1 NSS 2 1 NSS 3 1 NSS 4 1 NSS 5 1 NSS 6 1 NSS 7 1 00590-44980-71 8 1 N/A 9 1 N/A 10 1 N/A 11 1 N/A 12 1 N/A 13 1 00590-45001-71 14 1 N/A 15 1 N/A 16 1 N/A 17 1 00590-44990-71 18 1 00590-44992-71 A= Included in Item 7 N/A= Not Available NSS= Not Sold Separately *Note: Serial Number Stamped on Mast

00715-00085-13, 25 Jun 2013

DESCRIPTION Cylinder, Main Lift, Left-Hand (77 in. OACH) Cylinder, Main Lift, Left-Hand (83 in. OACH) Cylinder, Main Lift, Left-Hand (89 in. OACH) Cylinder, Main Lift, Left-Hand (93 in. OACH) Cylinder, Main Lift, Left-Hand (95 in. OACH) Seal, Piston Seal, Rod Wiper O-Ring O-Ring Ring, Wear Seal Kit (Not Shown) Ring, Retaining Plug (Not Shown) Tube Assembly Rod Rod End Retainer Piston Plug Spacer Valve, Flow Control (16.7 GPM) Ring, Snap

USED ON

A A A A A A

6-81

Hydraulic Components

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Main Lift Cylinder, Left-Hand (Quad Mast, Serial Number 1377 and Up*)

6-82

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Hydraulic Components Tilt Ram Assembly

Tilt Ram Assembly

6

Figure 6-37a: Tilt Ram Assembly

1

6 3 1

2

6 5 4 9 8 7 6 6

P540-070400-A SHT 1 OF 2

00715-00085-13, 25 Jun 2013

6-83

Hydraulic Components

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Tilt Ram Assembly

Tilt Ram Assembly

6

Figure 6-37b: Tilt Ram Assembly

1

6 3

1

2

6

5 4 9 8 7 6 6

10 DEGREES FORWARD, 3 DEGREES BACKWARD 540-076-400-A SHT 2 OF 2

6-84

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Hydraulic Components Tilt Ram Assembly

List 6-37: Tilt Ram Assembly FIGURE 6-37 ITEM NO.

1 2

QTY

PART NUMBER

1 1 1 1 1 1 1 1 1 1

00590-45322-71 00590-50061-71 00590-45323-71 00590-50236-71 NSS 00590-45277-71 00590-45088-71 00590-45224-71 00590-45225-71 00590-45226-71 00590-45227-71 00590-45228-71 00590-45229-71 00590-45230-71

3 4 5 6 7 8 9 A= Standard B= Bottler’s Tilt NSS= Not Sold Separately

00715-00085-13, 25 Jun 2013

DESCRIPTION Ram Assembly, Tilt Ram Assembly, Tilt (Nov 01, 2012 and Later) Ram Assembly, Tilt (Bottler's Tilt) Ram Assembly, Tilt (Bottler's Tilt) (Nov 01, 2012 and Later) Tube Assembly Rod Rod Piston Gland Nut Seal Kit Ring, Retaining, Internal Spacer, Gland Ring, Retaining, External

USED ON

A B

6-85

Hydraulic Components

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Tilt Ram Assembly

6-86

00715-00085-13, 25 Jun 2013

SECTION 7 Mast Elevating Section (Two Stage, 3K Only) .................................................................................................................. 7-3 Mast Finish Instructions ......................................................................................................................................... 7-7 Elevating Section (Two Stage, 4K Only) ................................................................................................................ 7-10 Carriage (4 Roller), One Auxiliary Function Only ................................................................................................... 7-14 Carriage (6 Rollers), Class II................................................................................................................................ 7-16 Lowering Control Valve (Two Stage, 4K Only) ....................................................................................................... 7-19 Internal Hose Reeving (Two Stage, 4K Only) ......................................................................................................... 7-20 Mast Installation (Two Stage, 4K Only) ................................................................................................................. 7-22 Mast Finish Instructions (Two Stage, 5K Only)........................................................................................................ 7-24 Mast Assembly (Two Stage, 5K Only)................................................................................................................... 7-26 Lowering Control Valve (Two Stage, 5K Only) ....................................................................................................... 7-29 Carriage, Class II (6 Rollers, Two Stage, 5K Only) ................................................................................................. 7-30 Internal Hose Reeving (Two Stage, 5K Only) ......................................................................................................... 7-32 Elevating Section (Three Stage) ............................................................................................................................ 7-35 Mast Finish Instructions (Quad Mast Only)............................................................................................................. 7-41 Hoist Chains and Free Lift Hoses (Quad Mast Only) ............................................................................................... 7-42 Mast Assembly (Quad Mast Only)........................................................................................................................ 7-44 Control Valve, Lowering (Quad Mast Only) ........................................................................................................... 7-47 Carriage, Class II (Quad Mast Only) .................................................................................................................... 7-48 Single Internal Hose Reeving (Quad Mast Only) .................................................................................................... 7-51 Double Internal Hose Reeving (Quad Mast Only) ................................................................................................... 7-55 Mast Tilt Assembly ............................................................................................................................................. 7-59 Sideshift Carriage Installation (Three Stage)........................................................................................................... 7-62 Sideshift Carriage Installation (Two Stage) ............................................................................................................ 7-66 Sideshift Carriage Assembly (Cascade) ................................................................................................................ 7-72 Sideshift Carriage Assembly (Bolzoni) .................................................................................................................. 7-74 High Speed Auxiliary Installation (with Sideshift) .................................................................................................... 7-76 High Flow Auxiliary Installation (1, 2, or 3 Function with or without Standoff)............................................................ 7-82 Standoff Assembly.............................................................................................................................................. 7-87 Fork Assembly ................................................................................................................................................... 7-90 Iintregral Sideshift Carriage Assembly .................................................................................................................. 7-92

00715-00085-13, 25 Jun 2013

7-1

Mast

7-2

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Mast Elevating Section (Two Stage, 3K Only)

Elevating Section (Two Stage, 3K Only)

7

Figure 7-1a: Elevating Section (Two Stage, 3K Only)

2

1

25

21

24

23

22

20

3

11

17

15

16

4

P223-003-084-CA SHT 1 OF 2

00715-00085-13, 25 Jun 2013

7-3

Mast

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Elevating Section (Two Stage, 3K Only)

Elevating Section (Two Stage, 3K Only)

7

Figure 7-1b: Elevating Section (Two Stage, 3K Only) 33

37

36

24

22

23

9

20

8

12

13

14

27

29

28

9

10

1

34

29

47

35

54

19

26

40

7

32

38

31

6

5

P223-003-084-CB SHT 2 OF 2

7-4

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Mast Elevating Section (Two Stage, 3K Only)

List 7-1: Elevating Section (Two Stage, 3K Only) (Sheet 1 of 2) FIGURE 7-1 ITEM NO. 1

QTY

PART NUMBER

23.33 00590-45243-71 ft.

2 22.08 00590-45243-71 ft.

3 1 00590-45321-71 1 00590-44938-71 4 1 00590-45232-71 1 00590-45222-71 5 1 00590-45234-71 1 00590-45235-71 6 1 00590-45367-71 1 00590-44951-71 7 1 00590-45236-71 1 00590-45237-71 8 2 00590-45238-71 9 4 00590-45239-71 10 2 00590-45240-71 11 4 00590-45241-71 12 8 00590-45242-71 13 8 00590-45211-71 14 4 00590-45209-71 15 2 00590-45231-71 16 2 00590-45202-71 17 1 00590-47901-71 1 00590-45204-71 19 8 00590-45206-71 20 2 00590-45207-71 21 1 00590-45208-71 22 4 00590-45221-71 23 1 00590-45210-71 24 4 00590-45200-71 25 5 00590-45212-71 26 4 00590-45213-71 27 5 00590-45214-71 28 2 00590-44535-71 29 1 00590-45215-71 31 1 00590-45216-71 32 1 00590-45217-71 33 2 00590-03159-71 34 4 00590-02992-71 35 2 00590-45218-71 36 1 00590-45219-71 A= 83 in. OACH B= 88 in. OACH C= 32 in. Carriage Width D= 36 in. Carriage Width

00715-00085-13, 25 Jun 2013

DESCRIPTION

USED ON

Chain, Leaf

A

Chain, Leaf

B

Cylinder, Free Lift (See Figure 6-24.)

Cylinder, Free Lift (See Figure 6-24.)

Telescopic Weldment Telescopic Weldment Frame Weldment, Main Frame Weldment, Main Cylinder, Main Lift (See Figure 6-25.)

Cylinder, Main Lift (See Figure 6-25.)

Hose Assembly Hose Assembly Stud, Main Frame Screw Screw Bearing, Mast Roller Spacer, Track Roller Spacer, Track Roller Bearing, Mast Roller Stop, Tip Back Nut Carriage Weldment Carriage Weldment Link, Connecting Bracket, Pulley Pin, Pulley, Free Lift Spacer Spacer Bearing, Split Roller Pin, Cotter Anchor, Chain Nut Washer Screw Tee, Run Swivel Union Shim Nut U-Bolt Pin, Pulley

A B A B A B A B A B

C D

7-5

Mast

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Elevating Section (Two Stage, 3K Only) List 7-1: Elevating Section (Two Stage, 3K Only) (Sheet 2 of 2) FIGURE 7-1 QTY PART NUMBER ITEM NO. 37 1 00590-45245-71 38 1 00590-45201-71 39 1 00590-45233-71 40 4 00590-45267-71 47 2 00590-45268-71 54 2 00590-45269-71 A= 83 in. OACH B= 88 in. OACH C= 32 in. Carriage Width D= 36 in. Carriage Width

7-6

DESCRIPTION

USED ON

Pulley, Hose Line Assembly Screw (Not Shown) Nut Tubing Bracket, Hose Retainer

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Mast Mast Finish Instructions

Mast Finish Instructions

7

Figure 7-2a: Mast Finish Instructions

4

2

6

1

3

5

208 - 40D - SAFETY DECALS SHT 1 OF 2

00715-00085-13, 25 Jun 2013

7-7

Mast

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Mast Finish Instructions

Mast Finish Instructions

7

Figure 7-2b: Mast Finish Instructions

ITEM 1 - P/N 00590-45270-71 ITEM 2 - P/N 00590-45271-71 ITEM 4 - P/N 00590-45273-71

ITEM 6 - P/N 00590-45287-71

ITEM 3 - P/N 00590-45272-71

ITEM 5 - P/N 00590-45274-71

208 - 40D - SAFETY DECALS 2, 3, 4, 5, 6 SHT 2 OF 2

7-8

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Mast Mast Finish Instructions

List 7-2: Mast Finish Instructions FIGURE 7-2 ITEM NO. 1 2 3 4 5 6 7

QTY

PART NUMBER

6 3 3 1 1 1 1

00590-45270-71 00590-45271-71 00590-45272-71 00590-45273-71 00590-45274-71 00590-45287-71 00590-45276-71

00715-00085-13, 25 Jun 2013

DESCRIPTION

USED ON

Decal, No Hand Hold Decal, No Step Decal, Warning Decal, No Step Decal, Warning, Trapped Air Decal, Warning Mounting Kit, Mast (Not Shown)

7-9

Mast

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Elevating Section (Two Stage, 4K Only)

Elevating Section (Two Stage, 4K Only)

7

Figure 7-3: Elevating Section (Two Stage, 4K Only)

5

21

38

37

42

46

33

36

35

31

44

10 43 27 4

7

12

13 39 23

16

30

34

8 15 47

20

25

17

6

11

40

28

2

29 22

24

14

19

18

45

40D WELDMENTS

7-10

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Mast Elevating Section (Two Stage, 4K Only)

List 7-3: Elevating Section (Two Stage, 4K Only) (Sheet 1 of 2) FIGURE 7-3 ITEM NO. 1

2 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 33 34 35 36 37 38 39 40 42 43

QTY

PART NUMBER

1 1 1 1 1 1 2 2 3 2 4 4 4 2 2 2 4 1 1 1 1 1 1 2 3 4 7 4 4 2 4 4 2 8 2 1 6 6 2 1 2 AR 1 1 1

00590-45266-71 00590-45278-71 00590-45279-71 00590-45280-71 00590-45281-71 00590-45282-71 00590-45283-71 00590-45284-71 00590-45285-71 00590-45286-71 00590-45255-71 00590-45253-71 00590-45275-71 00590-45246-71 00590-45247-71 00590-45248-71 00590-45249-71 00590-45250-71 00590-44990-71 00590-45251-71 00590-45252-71 00590-45265-71 00590-45254-71 00590-45244-71 00590-45256-71 00590-45257-71 00590-45258-71 00590-45259-71 00590-45260-71 00590-45261-71 00590-45262-71 00590-45263-71 00590-45264-71 00590-45189-71 00590-45132-71 00590-45220-71 00590-45136-71 00590-45137-71 00590-45138-71 00590-44986-71 00590-45139-71 00590-45140-71 00590-45141-71 00590-45142-71 00590-45155-71

00715-00085-13, 25 Jun 2013

DESCRIPTION

USED ON

Chain Assembly, Free Lift (77 in. OACH) (Not Shown) Chain Assembly, Free Lift (83 in. OACH) (Not Shown) Chain Assembly, Free Lift (89 in. OACH) (Not Shown) Chain Assembly, Free Lift (95 in. OACH) (Not Shown) Retainer, Cylinder, Free Lift Bracket, Lift Cylinder Mounting Bumper Screw Screw Screw Screw (Not Shown) Screw Anchor, Chain Guard, Chain Clamp Pin, Cotter Pin, Cotter Crosshead Valve, Flow Control (16.7 GPM) Valve, Flow Control (20.5 GPM) Fitting Fitting Fitting Nut Clamp, Hose Nut, Jam Washer, Lock Washer, Lock (Not Shown) Washer, Lock Screw Nut, Jam Pin Plug, Wear Bearing Assembly, Roller Sheave, Chain Shim, Wear Plug Shim, Load Roller Shim, Cylinder Ring, Snap Ring, Snap Ring, Snap Shim, Cylinder Outer Upright (77 in. OACH) Outer Upright (83 in. OACH) Outer Upright (89 in. OACH)

7-11

Mast

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Elevating Section (Two Stage, 4K Only) List 7-3: Elevating Section (Two Stage, 4K Only) (Sheet 2 of 2) FIGURE 7-3 ITEM NO. 44

45 46 47

7-12

QTY

PART NUMBER

1 1 1 1 1 1 1 1

00590-45144-71 00590-45134-71 00590-45146-71 00590-45147-71 00590-45148-71 Ref. Ref. Ref.

DESCRIPTION

USED ON

Outer Upright (95 in. OACH) Inner Upright (77 in. OACH) Inner Upright (83 in. OACH) Inner Upright (89 in. OACH) Inner Upright (95 in. OACH) Cylinder, Free Lift (See Figure 6-26.)

Cylinder, Lift, Right-Hand (See Figure 6-27.)

Cylinder, Lift, Left-Hand (See Figure 6-28.)

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Mast Elevating Section (Two Stage, 4K Only)

00715-00085-13, 25 Jun 2013

7-13

Mast

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Carriage (4 Roller), One Auxiliary Function Only

Carriage (4 Roller), One Auxiliary Function Only

7

Figure 7-4: Carriage (4 Roller), One Auxiliary Function Only

1 4

11

12

3

2

6

7

8

5 9

10

40D CARRIAGE 4 ROLLER

7-14

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Mast

Carriage (4 Roller), One Auxiliary Function Only List 7-4: Carriage (4 Roller), One Auxiliary Function Only FIGURE 7-4 ITEM NO. 1

2 3 4 5 6 7 8 9 10 11 12 13

QTY

PART NUMBER

1 1 1 4 4 4 2 2 4 2 2 2 AR 4 1

00590-45149-71 00590-45150-71 00590-45151-71 00590-45152-71 00590-45259-71 00590-45153-71 00590-45154-71 00590-45123-71 00590-45249-71 00590-45248-71 00590-45257-71 00590-45262-71 00590-45136-71 00590-45189-71 00590-45121-71

00715-00085-13, 25 Jun 2013

DESCRIPTION

USED ON

Carriage, Class II (31 in.)

Carriage, Class II (37 in.)

Carriage, Class II (41 in.)

Screw, Cap Washer, Lock Roller Assembly, Thrust Anchor, Chain Pin, Chain, Free Lift Pin, Cotter Pin, Cotter Nut, Jam Nut Shim, Load Roller Bearing Assembly, Roller Stop Kit, Fork (Not Shown)

7-15

Mast

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Carriage (6 Rollers), Class II

Carriage (6 Rollers), Class II

7

Figure 7-5: Carriage (6 Rollers), Class II

4

1

11

15

13

14

3

2

6

7

8

5

9

10

12

40D CARRIAGE 6 ROLLER

7-16

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Mast Carriage (6 Rollers), Class II

List 7-5: Carriage (6 Rollers), Class II FIGURE 7-5 ITEM NO. 1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

QTY

PART NUMBER

1 1 1 4 4 4 2 2 4 2 2 2 AR 4 2 4 2 1

00590-45149-71 00590-45150-71 00590-45151-71 00590-45152-71 00590-45259-71 00590-45153-71 00590-45154-71 00590-45123-71 00590-45249-71 00590-45248-71 00590-45257-71 00590-45262-71 00590-45136-71 00590-45189-71 00590-45143-71 00590-45114-71 00590-45115-71 00590-45121-71

00715-00085-13, 25 Jun 2013

DESCRIPTION

USED ON

Carriage, Class II (31 in.)

Carriage, Class II (37 in.)

Carriage, Class II (41 in.)

Screw, Cap Washer, Lock Roller Assembly, Thrust Anchor, Chain Pin, Chain, Free Lift Pin, Cotter Pin, Cotter Nut, Jam Nut Shim, Load Roller Bearing Assembly, Roller Plate, Retainer Screw, Cap Bearing Assembly, Roller Stop Kit, Fork (Not Shown)

7-17

Mast

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Carriage (6 Rollers), Class II

7-18

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Mast

Lowering Control Valve (Two Stage, 4K Only)

Lowering Control Valve (Two Stage, 4K Only)

7

Figure 7-6: Lowering Control Valve (Two Stage, 4K Only)

1

2

40D LOWERING CONTROL VALVE

List 7-6: Lowering Control Valve (Two Stage, 4K Only) FIGURE 7-6 ITEM NO.

QTY

PART NUMBER

1 2

1 1 1 1

00590-45320-71 00590-45116-71 00590-45117-71 00590-45118-71

00715-00085-13, 25 Jun 2013

DESCRIPTION

USED ON

Valve, Control, Lowering Body, Valve Valve, Cartridge (8 GPM) Valve, Cartridge (11 GPM)

7-19

Mast

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Internal Hose Reeving (Two Stage, 4K Only)

Internal Hose Reeving (Two Stage, 4K Only)

7

Figure 7-7: Internal Hose Reeving (Two Stage, 4K Only) 3 1 17 13 2 7

5

12 4 11 6 19

8

71 in. Retracted Channel Length and Lower

9

14

15

10

18 Left-Hand Internal Reeving Use When Installing Left-Hand Reeving Only

16 40D INTERNAL HOSE REEVING

7-20

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Mast

Internal Hose Reeving (Two Stage, 4K Only) List 7-7: Internal Hose Reeving (Two Stage, 4K Only) FIGURE 7-7 ITEM NO. 1

QTY

PART NUMBER

1 00590-45119-71 1 00590-45120-71 1 00590-45133-71 1 00590-45122-71 1 00590-45112-71 1 00590-45112-71 1 00590-45124-71 1 00590-45125-71 2 1 00590-45126-71 1 00590-45127-71 1 00590-45128-71 1 00590-45129-71 1 00590-45130-71 1 00590-45130-71 1 00590-45131-71 1 00590-45157-71 3 2 00590-45113-71 2 00590-45145-71 2 00590-45179-71 2 00590-45180-71 4 AR 00590-45181-71 5 AR 00590-45182-71 6 AR 00590-45183-71 7 1 00590-45184-71 8 1 00590-45185-71 9 1 00590-45186-71 10 1 00590-45199-71 11 6 00590-45286-71 12 7 00590-45258-71 13 4 00590-45188-71 14 1 00590-45178-71 15 2 00590-45190-71 16 1 00590-45191-71 17 1 00590-45192-71 18 2 00590-45193-71 19 2 00590-45194-71 A= Double Quantities For Double Reeving

00715-00085-13, 25 Jun 2013

DESCRIPTION Guide, Upper, Left-Hand (77 in. OACH) Guide, Upper, Left-Hand (83 in. OACH) Guide, Upper, Left-Hand (89 in. OACH) Guide, Upper, Left-Hand (95 in. OACH) Guide, Lower, Left-Hand (77 in. OACH) Guide, Lower, Left-Hand (83 in. OACH) Guide, Lower, Left-Hand (89 in. OACH) Guide, Lower, Left-Hand (95 in. OACH) Guide, Upper, Right-Hand (77 in. OACH) Guide, Upper, Right-Hand (83 in. OACH) Guide, Upper, Right-Hand (89 in. OACH) Guide, Upper, Right-Hand (95 in. OACH) Guide, Lower, Right-Hand (77 in. OACH) Guide, Lower, Right-Hand (83 in. OACH) Guide, Lower, Right-Hand (89 in. OACH) Guide, Lower, Right-Hand (95 in. OACH) Hose (77 in. OACH) Hose (83 in. OACH) Hose (89 in. OACH) Hose (95 in. OACH) Fitting, 6-6, Elbow, SAE Fitting, 6-6, Elbow, Street Fitting, 6-6, Straight Screw, Cap Washer, Lock Guard Sheave, Hose Screw, Cap Washer, Lock Clamp Spacer Screw, Cap Bar Screw, Cap Cap Cap

USED ON

A A A A A A A A A A A A A A A A

7-21

Mast

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Mast Installation (Two Stage, 4K Only)

Mast Installation (Two Stage, 4K Only)

7

Figure 7-8: Mast Installation (Two Stage, 4K Only)

16

18

7

1

20

2 8 3 9 4 10

11

19

5

6

17

15

14

12

13

MA0181

7-22

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Mast Mast Installation (Two Stage, 4K Only)

List 7-8: Mast Installation (Two Stage, 4K Only) FIGURE 7-8 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

QTY

PART NUMBER

1 1 1 1 1 1 1 2 2 2 2 4 4 2 2 2 1 1 2 1

00590-45315-71 00590-45195-71 00590-45196-71 00590-45197-71 00590-45198-71 00590-45167-71 00590-45165-71 00590-45187-71 00590-45158-71 00590-45159-71 00590-45160-71 00590-45161-71 00590-45162-71 00590-45163-71 00590-45164-71 00590-45177-71 00590-45182-71 00590-45166-71 00590-45156-71 Ref.

00715-00085-13, 25 Jun 2013

DESCRIPTION

USED ON

Valve, Control, Lowering Fitting, 14-8 Fitting, 8-8 Hose Union, Bulkhead, 90 Degree Fitting, Adapter Fitting, Swivel, 45 Degree Pin, Tilt (See Figure 7-22b.)

Washer, Lock Screw, Cap Fitting, Grease Washer, Lock Screw, Cap Screw, Cap Bushing Hose Fitting, 6-6, Elbow, Street Fitting, Hydraulic Fitting, 8-6 Hose (See Figure 6-2b.)

7-23

Mast

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Mast Finish Instructions (Two Stage, 5K Only)

Mast Finish Instructions (Two Stage, 5K Only)

7

Figure 7-9: Mast Finish Instructions (Two Stage, 5K Only)

3

1

4

1

2

3

4

5

5

2 40D SAFETY DECALS

List 7-9: Mast Finish Instructions (Two Stage, 5K Only) FIGURE 7-9 ITEM NO. 1 2 3 4 5 6

7-24

QTY

PART NUMBER

7 2 1 1 1 1

00590-45270-71 00590-45272-71 00590-45273-71 00590-45287-71 00590-45169-71 00590-45276-71

DESCRIPTION

USED ON

Decal, No Hand Hold Decal, Warning Decal, No Step Decal, Warning Decal, Warning, Carriage Stop Mounting Kit, Mast (Not Shown)

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Mast

Mast Finish Instructions (Two Stage, 5K Only)

00715-00085-13, 25 Jun 2013

7-25

Mast

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Mast Assembly (Two Stage, 5K Only)

Mast Assembly (Two Stage, 5K Only)

7

Figure 7-10: Mast Assembly (Two Stage, 5K Only)

5

21

37

36

46

35

32

31

34

44 10 43 27

7 13

12 4 38

47 16

23 15 8

25

33

30 11

39

28

2

1 20

17

6

29 24

22

14 19

18

45

40D W

7-26

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Mast Mast Assembly (Two Stage, 5K Only)

List 7-10: Mast Assembly (Two Stage, 5K Only) (Sheet 1 of 2) FIGURE 7-10 ITEM NO. 1

2 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 27 28 29 30 31 32 33 34 35 36 37 38 39 43

QTY

PART NUMBER

1 1 1 1 1 1 2 2 3 2 4 4 4 2 2 2 4 1 1 1 1 1 1 2 3 4 7 4 2 4 4 2 8 2 1 6 AR AR 2 1 2 1 1 1 1

00590-45266-71 00590-45278-71 00590-45279-71 00590-45280-71 00590-45281-71 00590-45282-71 00590-45283-71 00590-45284-71 00590-45285-71 00590-45286-71 00590-45255-71 00590-45253-71 00590-45275-71 00590-45246-71 00590-45247-71 00590-45248-71 00590-45249-71 00590-45250-71 00590-44990-71 00590-45251-71 00590-45252-71 00590-45265-71 00590-45254-71 00590-45244-71 00590-45256-71 00590-45257-71 00590-45258-71 00590-45260-71 00590-45261-71 00590-45262-71 00590-45263-71 00590-45264-71 00590-45189-71 00590-45132-71 00590-45220-71 00590-45136-71 00590-45137-71 00590-45140-71 00590-45138-71 00590-44986-71 00590-45139-71 00590-45141-71 00590-45142-71 00590-45155-71 00590-45144-71

00715-00085-13, 25 Jun 2013

DESCRIPTION

USED ON

Chain Assembly, Free Lift (77 in. OACH) Chain Assembly, Free Lift (83 in. OACH) Chain Assembly, Free Lift (89 in. OACH) Chain Assembly, Free Lift (95 in. OACH) Retainer, Cylinder, Free Lift Bracket, Lift Cylinder Mounting Bumper Screw Screw Screw Screw (Not Shown) Screw Anchor, Chain Guard, Chain Clamp Pin, Cotter Pin, Cotter Crosshead Valve, Flow Control (16.7 GPM) Valve, Flow Control (20.5 GPM) Fitting Fitting Fitting Nut Clamp, Hose Nut, Jam Washer, Lock Washer, Lock Screw Nut, Jam Pin Plug, Wear Bearing Assembly, Roller Sheave, Chain Shim, Wear Plug Shim, Load Roller Shim, Cylinder Shim, Cylinder Ring, Snap Ring, Snap Ring, Snap Outer Upright (77 in. OACH) Outer Upright (83 in. OACH) Outer Upright (89 in. OACH) Outer Upright (95 in. OACH)

7-27

Mast

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Mast Assembly (Two Stage, 5K Only) List 7-10: Mast Assembly (Two Stage, 5K Only) (Sheet 2 of 2) FIGURE 7-10 ITEM NO. 44

45 46 47

7-28

QTY

PART NUMBER

1 1 1 1 1 1 1

00590-45134-71 00590-45146-71 00590-45147-71 00590-45148-71 Ref. Ref. Ref.

DESCRIPTION

USED ON

Inner Upright (77 in. OACH) Inner Upright (83 in. OACH) Inner Upright (89 in. OACH) Inner Upright (95 in. OACH) Cylinder, Free Lift (See Figure 6-29.)

Cylinder, Lift, Right-Hand (See Figure 6-30.)

Cylinder, Lift, Left-Hand (See Figure 6-31.)

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Mast

Lowering Control Valve (Two Stage, 5K Only)

Lowering Control Valve (Two Stage, 5K Only)

7

Figure 7-11: Lowering Control Valve (Two Stage, 5K Only)

1

2

40D LOWERING CONTROL VALVE

List 7-11: Lowering Control Valve (Two Stage, 5K Only) FIGURE 7-11 ITEM NO. 1 2

QTY

PART NUMBER

1 1 1

00590-45315-71 00590-45116-71 00590-45170-71

00715-00085-13, 25 Jun 2013

DESCRIPTION

USED ON

Valve, Control, Lowering Body, Valve Valve, Cartridge (12 GPM)

7-29

Mast

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Carriage, Class II (6 Rollers, Two Stage, 5K Only)

Carriage, Class II (6 Rollers, Two Stage, 5K Only)

7

Figure 7-12: Carriage, Class II (6 Rollers, Two Stage, 5K Only)

8

9

13

14

3

2 1

5 6

4

7

10

15

40D CARRIAGE 6 ROLLER

7-30

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Mast

Carriage, Class II (6 Rollers, Two Stage, 5K Only) List 7-12: Carriage, Class II (6 Rollers, Two Stage, 5K Only) FIGURE 7-12 ITEM NO.

1 2 3 4 5 6 7 8 9 10 13 14 15 16

QTY

PART NUMBER

1 1 1 4 4 4 2 2 4 2 AR 4 2 2 2 4 2 1

00590-45319-71 00590-45318-71 00590-45317-71 00590-45255-71 00590-45259-71 00590-45153-71 00590-45248-71 00590-45123-71 00590-45249-71 00590-45154-71 00590-45136-71 00590-45189-71 00590-45257-71 00590-45262-71 00590-45143-71 00590-45114-71 00590-45115-71 00590-45121-71

00715-00085-13, 25 Jun 2013

DESCRIPTION

USED ON

Carriage, Class II (31 in.)

Carriage, Class II (37 in.)

Carriage, Class II (41 in.)

Screw, Cap Washer, Lock Roller Assembly, Thrust Pin, Cotter Pin, Chain Pin, Cotter Anchor, Chain Shim, Load Roller Bearing Assembly, Roller Nut, Jam Nut Plate, Retainer Screw, Cap Bearing Assembly, Roller Stop Kit, Fork (Not Shown)

7-31

Mast

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Internal Hose Reeving (Two Stage, 5K Only)

Internal Hose Reeving (Two Stage, 5K Only)

7

Figure 7-13: Internal Hose Reeving (Two Stage, 5K Only) 3 1 13 20 2 12 5 11 4 7 6

19

8 9

71 in. Retracted Channel Length and Lower

14

10 15 17

Left-Hand Internal Reeving Use When Installing Left-Hand Reeving Only

16

40D INTERNAL HOSE REEVING

7-32

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Mast

Internal Hose Reeving (Two Stage, 5K Only) List 7-13: Internal Hose Reeving (Two Stage, 5K Only) FIGURE 7-13 ITEM NO. 1

QTY

PART NUMBER

DESCRIPTION

1 00590-45171-71 Guide, Upper, Left-Hand (77 in. OACH) 1 00590-45172-71 Guide, Upper, Left-Hand (83 in. OACH) 1 00590-45173-71 Guide, Upper, Left-Hand (89 in. OACH) 1 00590-45174-71 Guide, Upper, Left-Hand (95 in. OACH) 1 00590-45175-71 Guide, Lower, Left-Hand (77 in. OACH) 1 00590-44913-71 Guide, Lower, Left-Hand (83 in. OACH) 1 00590-45223-71 Guide, Lower, Left-Hand (89 in. OACH) 1 00590-45223-71 Guide, Lower, Left-Hand (95 in. OACH) 2 1 00590-44946-71 Guide, Upper, Right-Hand (77 in. OACH) 1 00590-44697-71 Guide, Upper, Right-Hand (83 in. OACH) 1 00590-44698-71 Guide, Upper, Right-Hand (89 in. OACH) 1 00590-44699-71 Guide, Upper, Right-Hand (95 in. OACH) 1 00590-44700-71 Guide, Lower, Right-Hand (77 in. OACH) 1 00590-44701-71 Guide, Lower, Right-Hand (83 in. OACH) 1 00590-44702-71 Guide, Lower, Right-Hand (89 in. OACH) 1 00590-44702-71 Guide, Lower, Right-Hand (95 in. OACH) 3 2 00590-45113-71 Hose (77 in. OACH) 2 00590-45145-71 Hose (83 in. OACH) 2 00590-45179-71 Hose (89 in. OACH) 2 00590-45180-71 Hose (95 in. OACH) 4 1 00590-45181-71 Fitting, 6-6, Elbow, SAE 5 1 00590-45182-71 Fitting, 6-6, Elbow, Street 6 1 00590-45183-71 Fitting, 6-6, Straight 7 1 00590-45184-71 Screw, Cap 8 1 00590-45185-71 Washer, Lock 9 1 00590-45186-71 Guard 10 1 00590-45199-71 Sheave, Hose 11 5 00590-45286-71 Screw, Cap 12 6 00590-45258-71 Washer, Lock 13 3 00590-45188-71 Clamp 14 1 00590-45178-71 Spacer 15 2 00590-45190-71 Screw, Cap 16 1 00590-45191-71 Bar 17 1 00590-45192-71 Screw, Cap 18 2 00590-45193-71 Cap (Not Shown) 19 2 00590-45194-71 Cap 20 1 00590-44703-71 Fitting, Truck (Right-Hand IR) 1 00590-44704-71 Fitting, Truck (Right-Hand IR) 21 1 00590-44717-71 Fitting, Truck (Left-Hand IR) (Not Shown) 1 00590-44706-71 Fitting, Truck (Left-Hand IR) (Not Shown) A= Double Quantities For Double Hose Reeving B= For 77 in. OACH Only IR= Internal Reeving

00715-00085-13, 25 Jun 2013

USED ON

A A A A A A A A A A A A A A A A B B

7-33

Mast

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Internal Hose Reeving (Two Stage, 5K Only)

7-34

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Mast Elevating Section (Three Stage)

Elevating Section (Three Stage)

7

Figure 7-14a: Elevating Section (Three Stage)

ASSEMBLED VIEW

P223-003-031-B-1 SHT 1 OF 4

00715-00085-13, 25 Jun 2013

7-35

Mast

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Elevating Section (Three Stage)

Elevating Section (Three Stage)

7

Figure 7-14b: Elevating Section (Three Stage) 6

55

56

54

50

66

67

10

36

41

39

53

50

55

56

16

P223-003-031-B-2 SHT 2 OF 4

7-36

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Mast Elevating Section (Three Stage)

Elevating Section (Three Stage)

7

Figure 7-14c: Elevating Section (Three Stage) 47

2

1

55

56

50

66

67

4

23

8

7

24 9 37 29

51 40 57

12

5

52

35

42

P223-003-031-B-3 SHT 3 OF 4

00715-00085-13, 25 Jun 2013

7-37

Mast

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Elevating Section (Three Stage)

Elevating Section (Three Stage)

7

Figure 7-14d: Elevating Section (Three Stage)

64

49

21

11

43

38

17

36 3 65

59

22

48

20 28

36 15 44

69 14

45 70 13 68 27 18 46 58

25

71

19

26

34

P223-003-031-B-4 SHT 4 OF 4

7-38

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Mast Elevating Section (Three Stage)

List 7-14: Elevating Section (Three Stage) (Sheet 1 of 2) FIGURE 7-14 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

QTY

PART NUMBER

2 00590-44696-71 2 00590-44708-71 2 00590-44709-71 2 00590-44710-71 1 00590-44711-71 2 00590-44712-71 2 00590-44713-71 1 00590-44714-71 1 00590-44715-71 1 Ref. 1 Ref. 1 Ref. 1 Ref. 1 Ref. 1 00590-44716-71 1 00590-47868-71 1 00590-47869-71 17 1 Ref. 18 1 00590-44705-71 19 1 00590-44676-71 20 4 00590-44677-71 21 2 00590-44678-71 22 1 00590-44679-71 23 1 00590-44680-71 24 3 00590-44681-71 25 1 00590-44682-71 26 1 00590-44695-71 27 1 00590-44684-71 28 1 00590-44674-71 29 1 00590-47910-71 1 00590-47859-71 1 00590-47860-71 1 00590-47861-71 1 00590-47862-71 34 4 00590-03167-71 35 6 00590-39687-71 36 5 00590-03426-71 37 2 00590-44691-71 38 2 00590-47870-71 39 2 00590-44693-71 40 2 00590-44719-71 41 2 00590-44675-71 42 2 00590-45202-71 43 2 00590-03071-71 A= Contact Technical Support

00715-00085-13, 25 Jun 2013

DESCRIPTION Stud, Telescopic, Outer Spacer, Telescopic, Outer Spacer, Cylinder Shaft, Chain Pulley Reducer, Hydraulic Stud, Main Frame Roller Pulley, Chain Pulley, Lift Hose Sleeve, Pulley Main Frame, Mast Weldment Telescopic Weldment, Mast Inner Telescopic Weldment, Mast Outer Cylinder, Main (Left-Hand) (See Figure 6-33.)

Cylinder, Free Lift (Center) (See Figure 6-22.)

Bracket, Pulley Carriage Weldment (32 in.)

Carriage Weldment (37 in.)

Cylinder, Main (Right-Hand) (See Figure 6-32.)

Anchor Block, Chain (Right-Hand) Anchor Block, Chain (Left-Hand) Anchor, Chain Spacer, Pulley Spacer, Pulley Spacer, Pulley Spacer, Pulley Bracket, Formed Standoff Hose Assembly Hose Assembly Hose Assembly Hose Assembly (83 in. OACH) Hose Assembly (88 in. OACH) Hose Assembly (95 in. OACH) Hose Assembly (99 in. OACH) Hose Assembly (107 in. OACH) Screw Screw Screw Screw Stop, Carriage Screw Screw Screw, Set Nut Screw

USED ON

A A A A A

A

7-39

Mast

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Elevating Section (Three Stage) List 7-14: Elevating Section (Three Stage) (Sheet 2 of 2) FIGURE 7-14 QTY PART NUMBER ITEM NO. 44 4 00590-44707-71 45 4 00590-44741-71 46 4 00590-44742-71 47 2 00590-44743-71 48 2 00590-44744-71 49 2 00590-02973-71 50 14 00590-45241-71 51 AR 00590-03463-71 52 8 00590-03464-71 53 2 00590-00112-71 54 2 00590-44535-71 55 AR 00590-45242-71 56 AR 00590-45211-71 57 1 00590-44746-71 58 1 00590-44747-71 59 2 00590-44748-71 64 2 00590-42003-71 65 1 00590-44750-71 66 AR 00590-44740-71 67 AR 00590-44752-71 68 2 00590-44753-71 69 1 00590-44754-71 70 1 00590-45024-71 71 2 00590-44755-71 A= Contact Technical Support

7-40

DESCRIPTION Nut Nut Screw Screw Pulley, Chain Washer, Flat Bearing, Mast Roller Chain, Leaf (Stock Length 100 ft.)

Link, Connecting Washer Washer Spacer, Track Roller Spacer, Track Roller Fitting, Bulkhead Elbow Adapter, Hydraulic Pin, Pulley Bracket Screw Dampener, Main Lift Shim Shim Valve, Flow Control Valve, Flow Control Adapter, Hydraulic Tee, Run

USED ON

R R R

R R

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Mast

Mast Finish Instructions (Quad Mast Only)

Mast Finish Instructions (Quad Mast Only)

7

Figure 7-15: Mast Finish Instructions (Quad Mast Only) 2

1

3

1

2

4

2

4

3 35D SAFETY DECALS

List 7-15: Mast Finish Instructions (Quad Mast Only) FIGURE 7-15 ITEM NO. 1 2 3 4 5 6

QTY

PART NUMBER

2 9 1 1 1 1 1

00590-45271-71 00590-45270-71 00590-45272-71 00590-45273-71 00590-45276-71 00590-44757-71 00590-44758-71

DESCRIPTION Decal, No Step Decal, No Hand Hold Decal, Warning Decal, No Step Mounting Kit, Mast (Not Shown) Valve Kit, Slack Chain (includes:) Valve, Slack Chain (No Available Spare Parts)

USED ON

A A

A= Optional

00715-00085-13, 25 Jun 2013

7-41

Mast

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Hoist Chains and Free Lift Hoses (Quad Mast Only)

Hoist Chains and Free Lift Hoses (Quad Mast Only)

7

Figure 7-16: Hoist Chains and Free Lift Hoses (Quad Mast Only) 3

1

2

HOIST CHAINS

4

FREE LIFT HOSE

35D HOIST CHAINS, 35D FREE LIFT HOSE

7-42

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Mast

Hoist Chains and Free Lift Hoses (Quad Mast Only) List 7-16: Hoist Chains and Free Lift Hoses (Quad Mast Only) FIGURE 7-16 ITEM NO. 1

2

3

4

QTY

PART NUMBER

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

00590-44759-71 00590-44760-71 00590-44729-71 00590-44727-71 00590-44749-71 00590-44720-71 00590-44721-71 00590-44722-71 00590-44723-71 00590-44724-71 00590-44725-71 00590-44726-71 00590-45278-71 00590-45279-71 00590-44739-71 00590-44728-71 00590-44718-71 00590-44730-71 00590-44731-71 00590-44732-71

00715-00085-13, 25 Jun 2013

DESCRIPTION

USED ON

Chain Assembly, Inner Boot Strap (77 in. OACH) Chain Assembly, Inner Boot Strap (83 in. OACH) Chain Assembly, Inner Boot Strap (89 in. OACH) Chain Assembly, Inner Boot Strap (93 in. OACH) Chain Assembly, Inner Boot Strap (98 in. OACH) Chain Assembly, Outer Boot Strap (77 in. OACH) Chain Assembly, Outer Boot Strap (83 in. OACH) Chain Assembly, Outer Boot Strap (89 in. OACH) Chain Assembly, Outer Boot Strap (93 in. OACH) Chain Assembly, Outer Boot Strap (98 in. OACH) Chain Assembly, Free Lift (77 in. OACH) Chain Assembly, Free Lift (83 in. OACH) Chain Assembly, Free Lift (89 in. OACH) Chain Assembly, Free Lift (93 in. OACH) Chain Assembly, Free Lift (98 in. OACH) Hose Assembly, Free Lift (77 in. OACH) Hose Assembly, Free Lift (83 in. OACH) Hose Assembly, Free Lift (89 in. OACH) Hose Assembly, Free Lift (93 in. OACH) Hose Assembly, Free Lift (98 in. OACH)

7-43

Mast

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Mast Assembly (Quad Mast Only)

Mast Assembly (Quad Mast Only)

7

Figure 7-17: Mast Assembly (Quad Mast Only)

15

16

37

8

26

56

24

31

3

49

42

38

45

25

46

58 66

28

41

47

44 36 7 63 5 14 59 62 50 22 19 48

51

32

43 1 52

60 13 4

65

27 40 2

64 61

21

10

39

9

29

57

6

12

23

54

53

35

35D WELDMENTS

7-44

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Mast Mast Assembly (Quad Mast Only)

List 7-17: Mast Assembly (Quad Mast Only) (Sheet 1 of 2) FIGURE 7-17 ITEM NO. 1 2 3 4 5 6 7 8 9 10 12 13 14 15 16 17 18 19 21 22 23 24 25 26 27 28 29 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

QTY

PART NUMBER

1 1 1 1 2 4 1 1 1 4 2 6 2 2 2 10 20 1 2 2 1 1 1 1 2 10 3 10 2 2 8 1 4 2 1 10 2 1 1 2 2 1 2 6 36

00590-44733-71 00590-44734-71 00590-44735-71 00590-44736-71 00590-45283-71 00590-45114-71 00590-44737-71 00590-44653-71 00590-44751-71 00590-44694-71 00590-44609-71 00590-44610-71 00590-45154-71 00590-44611-71 00590-45247-71 00590-45248-71 00590-45249-71 00590-44612-71 00590-44613-71 00590-44990-71 00590-44987-71 00590-44614-71 00590-44615-71 00590-45166-71 00590-44616-71 00590-45257-71 00590-45158-71 00590-45262-71 00590-44629-71 00590-45123-71 00590-44618-71 00590-44608-71 00590-44620-71 00590-44621-71 00590-44622-71 00590-45189-71 00590-44623-71 00590-44624-71 00590-44625-71 00590-45132-71 00590-44626-71 00590-44627-71 00590-44598-71 00590-44619-71 00590-45136-71

00715-00085-13, 25 Jun 2013

DESCRIPTION

USED ON

Band Bar, Stop Bracket Bracket Bumper Screw Screw Screw Screw Screw Screw Anchor, Chain Anchor, Chain Anchor, Chain Clamp Pin, Cotter (Not Shown) Pin, Cotter (Not Shown) Crosshead Pin, Dowel Valve, Flow Control (16.7 GPM) Fitting Fitting, Bulkhead Screw, Cap Fitting, Hydraulic Clamp, Hose Nut Washer, Lock Nut Pad Pin, Chain, Free Lift (Not Shown Pin, Chain, Boot Strap (Not Shown Fuse, Piston Plug, Wear Plug, Wear Retainer Bearing Assembly, Roller Roller Assembly Shaft Shaft Sheave, Chain Sheave Sheave Sheave Assembly Shim Shim, Load Roller

7-45

Mast

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Mast Assembly (Quad Mast Only) List 7-17: Mast Assembly (Quad Mast Only) (Sheet 2 of 2) FIGURE 7-17 ITEM NO. 49 50 51 52 53 54 55 56 57 58 59 60

61

62

63

64 65 66

7-46

QTY

PART NUMBER

1 1 5 2 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

00590-44992-71 00590-44986-71 00590-45139-71 00590-44617-71 00590-44588-71 00590-44589-71 00590-45153-71 00590-44590-71 00590-44591-71 00590-44592-71 00590-44593-71 00590-44594-71 00590-44595-71 00590-44607-71 00590-44597-71 00590-44587-71 00590-44599-71 00590-44600-71 00590-44601-71 00590-44602-71 00590-44603-71 00590-44604-71 00590-44605-71 00590-44606-71 00590-44631-71 00590-44663-71 00590-44628-71 00590-44654-71 00590-44655-71 00590-44656-71 00590-44657-71 Ref. Ref. Ref.

DESCRIPTION

USED ON

Ring, Snap Ring, Snap Ring, Snap Screw Spring Guide, Spring Roller Assembly, Thrust (Not Shown) Tube Assembly Tube Assembly Shim Shim Frame Weldment, Main (77 in. OACH) Frame Weldment, Main (83 in. OACH) Frame Weldment, Main (89 in. OACH) Frame Weldment, Main (93 in. OACH) Frame Weldment, Main (98 in. OACH) Telescopic, Intermediate, Outer (77 in. OACH) Telescopic, Intermediate, Outer (83 in. OACH) Telescopic, Intermediate, Outer (89 in. OACH) Telescopic, Intermediate, Outer (93 in. OACH) Telescopic, Intermediate, Outer (98 in. OACH) Telescopic, Intermediate, Inner (77 in. OACH) Telescopic, Intermediate, Inner (83 in. OACH) Telescopic, Intermediate, Inner (89 in. OACH) Telescopic, Intermediate, Inner (93 in. OACH) Telescopic, Intermediate, Inner (98 in. OACH) Telescopic, Inner (77 in. OACH) Telescopic, Inner (83 in. OACH) Telescopic, Inner (89 in. OACH) Telescopic, Inner (93 in. OACH) Telescopic, Inner (98 in. OACH) Cylinder Assembly, Free Lift (See Figure 6-34.)

Cylinder Assembly, Main Lift, Right-Hand (See Figure 6-35.)

Cylinder Assembly, Main Lift, Left-Hand (See Figure 6-36.)

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Mast

Control Valve, Lowering (Quad Mast Only)

Control Valve, Lowering (Quad Mast Only)

7

Figure 7-18: Control Valve, Lowering (Quad Mast Only)

1

2

35D LOWERING CONTROL VALVE

List 7-18: Control Valve, Lowering (Quad Mast Only) FIGURE 7-18 ITEM NO.

1 2

QTY

PART NUMBER

1 1 1 1 1 1 1

00590-45320-71 00590-45316-71 00590-45315-71 00590-45116-71 00590-45117-71 00590-45118-71 00590-45170-71

00715-00085-13, 25 Jun 2013

DESCRIPTION

USED ON

Valve, Control, Lowering (8 GPM) Valve, Control, Lowering (11 GPM) Valve, Control, Lowering (12 GPM) Body, Valve Valve, Cartridge (8 GPM) Valve, Cartridge (11 GPM) Valve, Cartridge (12 GPM)

7-47

Mast

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Carriage, Class II (Quad Mast Only)

Carriage, Class II (Quad Mast Only)

7

Figure 7-19: Carriage, Class II (Quad Mast Only)

8

7

9

1

2

3

11

14

13

12

6

5

4

10

15

35D 6 ROLLER CARRIAGE

7-48

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Mast Carriage, Class II (Quad Mast Only)

List 7-19: Carriage, Class II (Quad Mast Only) FIGURE 7-19 ITEM NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

QTY

PART NUMBER

1 1 4 4 4 2 2 2 2 4 2 AR 4 2 4 2 2

00590-45314-71 00590-45313-71 00590-45255-71 00590-45259-71 00590-45153-71 00590-45248-71 00590-45262-71 00590-45257-71 00590-45154-71 00590-45249-71 00590-45123-71 00590-45136-71 00590-45189-71 00590-45115-71 00590-45114-71 00590-45143-71 00590-45121-71

00715-00085-13, 25 Jun 2013

DESCRIPTION

USED ON

Carriage, Class II (31 in.)

Carriage, Class II (37 in.)

Screw, Cap Washer, Lock Roller Assembly, Thrust Pin, Cotter Nut Nut Anchor, Chain Pin, Cotter Pin, Chain, Free Lift Shim, Load Roller Bearing Assembly, Roller Bearing Assembly, Roller Screw, Cap Plate, Retainer Stop Kit, Fork

7-49

Mast

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Carriage, Class II (Quad Mast Only)

7-50

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Mast

Single Internal Hose Reeving (Quad Mast Only)

Single Internal Hose Reeving (Quad Mast Only)

7

Figure 7-20a: Single Internal Hose Reeving (Quad Mast Only)

9 14 10

7

34 18

24

3

31

2

6

25

4

1

20 1012609A-723-1 SHT 1 OF 2

00715-00085-13, 25 Jun 2013

7-51

Mast

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Single Internal Hose Reeving (Quad Mast Only)

Single Internal Hose Reeving (Quad Mast Only)

7

Figure 7-20b: Single Internal Hose Reeving (Quad Mast Only)

29

33

27

32

15

35

23

30

19

26

28

16

22

5

11

8

12

13

21

1012609A-723-2 SHT 2 OF 2

7-52

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Mast

Single Internal Hose Reeving (Quad Mast Only) List 7-20: Single Internal Hose Reeving (Quad Mast Only) (Sheet 1 of 2) FIGURE 7-20 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 18 19 20

21 22 23 24 25 26 27 28 29 30 31

32 33 34 35 36

QTY

PART NUMBER

4 6 3 2 1 1 6 1 3 10 1 1 1 1 2 1 7 1 1 1 1 1 1 2 1 1 1 1 1 3 2 3 2 1 1 1 1 1 1 3 3 1 2 2 2

00590-44658-71 00590-44659-71 00590-44660-71 00590-44673-71 00590-45181-71 00590-44662-71 00590-45286-71 00590-44652-71 00590-44664-71 00590-44665-71 00590-44666-71 00590-45183-71 00590-45182-71 00590-44667-71 00590-44668-71 00590-44669-71 00590-45158-71 00590-45185-71 00590-44670-71 00590-44670-71 00590-44671-71 00590-44672-71 00590-44641-71 00590-45193-71 00590-44639-71 00590-44661-71 00590-44632-71 00590-44633-71 00590-44634-71 00590-44635-71 00590-44636-71 00590-44992-71 00590-44637-71 00590-44638-71 00590-44638-71 00590-44651-71 00590-44640-71 00590-44630-71 00590-44642-71 00590-45140-71 00590-45260-71 00590-44643-71 00590-44644-71 00590-44645-71 00590-44646-71

00715-00085-13, 25 Jun 2013

DESCRIPTION

USED ON

Clamp, Hose Clamp, Hose Bar, Hose Clamp Bar, Hose Clamp Fitting, 6-6, Elbow, SAE Strap Screw Screw Screw Screw Screw Fitting, 6-6, Straight Fitting, 6-6, Elbow, Street Guide, Bar Guard, Hose Bracket, Carriage Washer, Lock Washer, Lock Guide, Lower (77 in. OACH) Guide, Lower (83 in. OACH) Guide, Lower (89 in. OACH) Guide, Lower (93 in. OACH) Guide, Lower (98 in. OACH) Nut Nut Nut Plate Bumper Bar, Retainer Sheave Sheave Ring, Snap Shaft, Stub Guide, Upper (77 in. OACH) Guide, Upper (83 in. OACH) Guide, Upper (89 in. OACH) Guide, Upper (93 in. OACH) Guide, Upper (98 in. OACH) Bracket, Hose Pulley Washer Washer Washer Hose Assembly, Mast (77 in. OACH) (Not Shown) Hose Assembly, Mast (83 in. OACH) (Not Shown) Hose Assembly, Mast (89 in. OACH) (Not Shown)

7-53

Mast

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Single Internal Hose Reeving (Quad Mast Only) List 7-20: Single Internal Hose Reeving (Quad Mast Only) (Sheet 2 of 2) FIGURE 7-20 ITEM NO.

37

7-54

QTY

PART NUMBER

2 2 2 2 2 2 2

00590-44647-71 00590-44648-71 00590-44649-71 00590-44771-71 00590-44596-71 00590-44738-71 00590-44872-71

DESCRIPTION

USED ON

Hose Assembly, Mast (93 in. OACH) (Not Shown) Hose Assembly, Mast (98 in. OACH) (Not Shown) Hose Assembly, Free Lift (77 in. OACH) (Not Shown) Hose Assembly, Free Lift (83 in. OACH) (Not Shown) Hose Assembly, Free Lift (89 in. OACH) (Not Shown) Hose Assembly, Free Lift (93 in. OACH) (Not Shown) Hose Assembly, Free Lift (98 in. OACH) (Not Shown)

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Mast

Double Internal Hose Reeving (Quad Mast Only)

Double Internal Hose Reeving (Quad Mast Only)

7

Figure 7-21a: Double Internal Hose Reeving (Quad Mast Only)

10

23

34 11

13 14

4

7

24

3

1

19

1012609A-724-1 SHT 1 OF 2

00715-00085-13, 25 Jun 2013

7-55

Mast

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Double Internal Hose Reeving (Quad Mast Only)

Double Internal Hose Reeving (Quad Mast Only)

7

Figure 7-21b: Double Internal Hose Reeving (Quad Mast Only)

29

33

26

32

8

9

12

15

22

18

35

30

28

20

6

2

25

5

17

21 1012609A-724-2 SHT 2 OF 2

7-56

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Mast

Double Internal Hose Reeving (Quad Mast Only) List 7-21: Double Internal Hose Reeving (Quad Mast Only) (Sheet 1 of 2) FIGURE 7-21 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14

15 17 18 19

20 21 22 23 24 25 26 28 29 30 32 33 34 35 36

QTY

PART NUMBER

4 8 1 4 1 4 1 6 1 3 10 1 1 1 1 1 1 1 2 7 1 1 1 1 1 1 2 1 1 1 1 1 5 2 5 2 1 3 3 1 2 2 2 2 2

00590-44658-71 00590-44659-71 00590-44673-71 00590-44660-71 00590-44873-71 00590-45181-71 00590-44662-71 00590-45286-71 00590-44874-71 00590-44664-71 00590-44665-71 00590-44666-71 00590-44667-71 00590-44875-71 00590-44875-71 00590-44876-71 00590-44877-71 00590-44878-71 00590-44668-71 00590-45158-71 00590-45185-71 00590-44879-71 00590-44879-71 00590-44892-71 00590-44881-71 00590-44871-71 00590-45193-71 00590-44639-71 00590-44661-71 00590-44883-71 00590-44633-71 00590-44634-71 00590-44635-71 00590-44884-71 00590-44992-71 00590-44885-71 00590-44642-71 00590-45140-71 00590-45260-71 00590-44643-71 00590-44886-71 00590-44644-71 00590-44887-71 00590-44646-71 00590-44888-71

00715-00085-13, 25 Jun 2013

DESCRIPTION

USED ON

Clamp, Hose Clamp, Hose Bar, Hose Clamp Bar, Hose Clamp Bracket, Formed Fitting, 6-6, Elbow, SAE Strap Screw Screw Screw Screw Screw Guide, Bar Guide, Upper (77 in. OACH) Guide, Upper (83 in. OACH) Guide, Upper (89 in. OACH) Guide, Upper (93 in. OACH) Guide, Upper (98 in. OACH) Guard, Hose Washer, Lock Washer, Lock Guide, Lower (77 in. OACH) Guide, Lower (83 in. OACH) Guide, Lower (89 in. OACH) Guide, Lower (93 in. OACH) Guide, Lower (98 in. OACH) Nut Nut Nut Plate Bumper Bar, Retainer Sheave Sheave Ring, Snap Shaft, Stub Bracket, Hose Pulley Washer Washer Washer Hose Assembly, Mast (77 in. OACH) (Not Shown) Hose Assembly, Mast (83 in. OACH) (Not Shown) Hose Assembly, Mast (89 in. OACH) (Not Shown) Hose Assembly, Mast (93 in. OACH) (Not Shown) Hose Assembly, Mast (98 in. OACH) (Not Shown)

7-57

Mast

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Double Internal Hose Reeving (Quad Mast Only) List 7-21: Double Internal Hose Reeving (Quad Mast Only) (Sheet 2 of 2) FIGURE 7-21 ITEM NO. 37

38

39

7-58

QTY

PART NUMBER

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

00590-44649-71 00590-44771-71 00590-44596-71 00590-44738-71 00590-44872-71 00590-44644-71 00590-44645-71 00590-44646-71 00590-44647-71 00590-44648-71 00590-44889-71 00590-44890-71 00590-44891-71 00590-44860-71 00590-44858-71

DESCRIPTION

USED ON

Hose Assembly, Free Lift (77 in. OACH) (Not Shown) Hose Assembly, Free Lift (83 in. OACH) (Not Shown) Hose Assembly, Free Lift (89 in. OACH) (Not Shown) Hose Assembly, Free Lift (93 in. OACH) (Not Shown) Hose Assembly, Free Lift (98 in. OACH) (Not Shown) Hose Assembly, Mast (77 in. OACH) (Not Shown) Hose Assembly, Mast (83 in. OACH) (Not Shown) Hose Assembly, Mast (89 in. OACH) (Not Shown) Hose Assembly, Mast (93 in. OACH) (Not Shown) Hose Assembly, Mast (98 in. OACH) (Not Shown) Hose Assembly, Free Lift (77 in. OACH) (Not Shown) Hose Assembly, Free Lift (83 in. OACH) (Not Shown) Hose Assembly, Free Lift (89 in. OACH) (Not Shown) Hose Assembly, Free Lift (93 in. OACH) (Not Shown) Hose Assembly, Free Lift (98 in. OACH) (Not Shown)

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Mast Mast Tilt Assembly

Mast Tilt Assembly

7

Figure 7-22a: Mast Tilt Assembly

16 D

D

14 15

SECTION D-D 12 13

C

C

SECTION C-C

223-001-329_V1, 1044139_E3, E5, E6 SHT 1 OF 2

00715-00085-13, 25 Jun 2013

7-59

Mast

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Mast Tilt Assembly

Mast Tilt Assembly

7

Figure 7-22b: Mast Tilt Assembly

SEE DETAIL A

SEE DETAIL B

6

2

8

5 9 1

4

7

DETAIL B

3

DETAIL A P223-001-329A, P223-001-329 2 OF 2

7-60

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Mast Mast Tilt Assembly

List 7-22: Mast Tilt Assembly FIGURE 7-22 ITEM NO. 1

QTY

PART NUMBER

2 00590-44880-71 2 00590-44851-71 2 00590-44852-71 2 2 Ref. 2 Ref. 3 2 00590-44853-71 4 2 00590-44854-71 5 2 00590-44855-71 6 1 00590-44856-71 7 4 00590-45062-71 8 2 00590-44857-71 9 2 00590-44870-71 12 2 00590-44580-71 13 6 00590-44581-71 14 2 00590-47907-71 15 1 00590-44187-71 16 1 00590-47883-71 17 1 00590-45276-71 A= 3 Degree Forward, 5 Degree Back B= 5 Degree Forward, 3 Degree Back C= 10 Degree Forward, 3 Degree Back

00715-00085-13, 25 Jun 2013

DESCRIPTION Anchor, Tilt Cylinder (3.85 in. Long) Anchor, Tilt Cylinder (4.85 in. Long) Anchor, Tilt Cylinder (5.85 in. Long) Ram Assembly, Tilt, Bottler's Tilt (See Figure 6-37b.)

Ram Assembly, Tilt (See Figure 6-37a.)

Ring, Retaining Bushing, Oil-impregnated Nut Elbow, 90 Degree Adapter, Hydraulic Pin, Cotter Pin, Clevis Bearing Washer Clamp, Hose Bracket, Sensor Sensor, Proximity Mounting Kit, Mast (Not Shown)

USED ON A, C A, B B C A, B R

7-61

Mast

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Sideshift Carriage Installation (Three Stage)

Sideshift Carriage Installation (Three Stage)

7

Figure 7-23a: Sideshift Carriage Installation (Three Stage) 15 18 17 15 16 5

DETAIL A

DETAIL B

(See Figure 7-14d.)

SEE DETAIL A A1

A2 SEE DETAIL B SEE DETAIL C

SEE DETAIL F

G SEE DETAIL E SEE DETAIL D

G ASSEMBLED VIEW P223-001-465-N1, N2, N3 SHT 1 OF 3

7-62

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Mast

Sideshift Carriage Installation (Three Stage)

Sideshift Carriage Installation (Three Stage)

7

Figure 7-23b: Sideshift Carriage Installation (Three Stage)

9

10

1

14 19

12

DETAIL C

DETAIL D

11

1

DETAIL E P223-001-465-N4, N5, N6 SHT 2 OF 3

00715-00085-13, 25 Jun 2013

7-63

Mast

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Sideshift Carriage Installation (Three Stage)

Sideshift Carriage Installation (Three Stage)

7

Figure 7-23c: Sideshift Carriage Installation (Three Stage)

21

SEE DETAIL H VIEW G-G DETAIL F

8

7

27

6

4

13

A2

A1

3

7

DETAIL H P223-001-465-N7, N8, N9 SHT 3 OF 3

7-64

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Mast

Sideshift Carriage Installation (Three Stage) List 7-23: Sideshift Carriage Installation (Three Stage) FIGURE 7-23 ITEM NO. 1 3 4 5 6 7

QTY

PART NUMBER

4 2 8 1 2 1

00590-44859-71 00590-44849-71 00590-03428-71 00590-44691-71 00590-03085-71 00590-45602-71

DESCRIPTION

Fitting, Hydraulic Adapter, Hydraulic Screw Screw Screw Carriage Assembly, Sideshift, (37 in. Wide Bolzoni) (See Figure 7-26.)

1 00590-45600-71 Carriage Assembly, Sideshift, (32 in. Wide Bolzoni) (See Figure 7-26.)

8 1 00590-44863-71 Carriage Assembly, Sideshift, (32 in. Wide Cascade) (See Figure 7-25.)

1 00590-44864-71 Carriage Assembly, Sideshift, (37 in. Wide Cascade) (See Figure 7-25.)

9 2 00590-02992-71 Nut 10 2 00590-44865-71 Hose Assembly 2 00590-44866-71 Hose Assembly 2 00590-44867-71 Hose Assembly 2 00590-44868-71 Hose Assembly 2 00590-44894-71 Hose Assembly 11 2 00590-44850-71 Hose Assembly 2 00590-44882-71 Hose Assembly 2 00590-44916-71 Hose Assembly 2 00590-44917-71 Hose Assembly 2 00590-44918-71 Hose Assembly 12 1 00590-44919-71 Bracket Weldment, Hose 13 2 00590-03346-71 Clamp, Hose 14 1 00590-44920-71 Bolt, Hose Anchor 15 1 00590-46324-71 Pulley, Auxiliary Hose 16 1 00590-44715-71 Sleeve, Pulley 17 2 00590-44922-71 Spacer, Pulley 18 1 00590-44680-71 Spacer, Pulley 19 1 00590-44923-71 Plate, Backup 21 2 00590-44936-71 Clamp, Auxiliary Hose 27 2 00590-44925-71 Screw, Flow Control 28 2 00590-02973-71 Washer, Flat (Not Shown) 29 2 00590-42003-71 Screw (Not Shown) 30 2 00590-44748-71 Pin, Pulley Bracket (Not Shown) A= Three Stage (83 in. OACH with 32 in. Carriage Width) B= Three Stage (99 in. OACH with 32 in. Carriage Width) C= Three Stage (107 in. OACH with 32 in. Carriage Width) D= Three Stage (88 in. OACH with 32 in. Carriage Width) E= Three Stage (83 in. OACH with 32 in. Carriage Width) F= Three Stage (99 in. OACH with 37 in. Carriage Width) G= Three Stage (107 in. OACH with 37 in. Carriage Width) H= Three Stage (88 in. OACH with 37 in. Carriage Width) J= Three Stage (95 in. OACH with 37 in. Carriage Width)

00715-00085-13, 25 Jun 2013

USED ON

A, E B, F C, G D, H J A, E B, F C, G D, H D, H

7-65

Mast

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Sideshift Carriage Installation (Two Stage)

Sideshift Carriage Installation (Two Stage)

7

Figure 7-24a: Sideshift Carriage Installation (Two Stage)

1

2

20

18 19

9

21

10

P223-003-118-HX1 SHT 1 OF 5

7-66

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Mast

Sideshift Carriage Installation (Two Stage)

Sideshift Carriage Installation (Two Stage)

7

Figure 7-24b: Sideshift Carriage Installation (Two Stage)

2

16

(See Figure 7-1a.)

FREE LIFT CYLINDER

P223-003-118-HX2 SHT 2 OF 5

00715-00085-13, 25 Jun 2013

7-67

Mast

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Sideshift Carriage Installation (Two Stage)

Sideshift Carriage Installation (Two Stage)

7

Figure 7-24c: Sideshift Carriage Installation (Two Stage)

16

6

1

(See Figure 7-1a.)

FREE LIFT CYLINDER

P223-003-118-HX3 SHT 3 OF 5

7-68

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Mast

Sideshift Carriage Installation (Two Stage)

Sideshift Carriage Installation (Two Stage)

7

Figure 7-24d: Sideshift Carriage Installation (Two Stage)

17

24

11

P223-003-118-HX4 SHT 4 OF 5

00715-00085-13, 25 Jun 2013

7-69

Mast

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Sideshift Carriage Installation (Two Stage)

Sideshift Carriage Installation (Two Stage)

7

Figure 7-24e: Sideshift Carriage Installation (Two Stage)

28

4

5

1

22

P223-003-118-HX5, HX6 SHT 5 OF 5

7-70

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Mast

Sideshift Carriage Installation (Two Stage) List 7-24: Sideshift Carriage Installation (Two Stage) FIGURE 7-24 ITEM NO. 1

QTY

PART NUMBER

2 1 1

00590-44927-71 00590-47909-71 00590-45602-71

1

00590-45600-71

1

00590-44863-71

1

00590-44864-71

5 2 6 2 9 2 10 2 11 4 16 4 17 2 18 2 19 4 20 1 21 1 22 2 24 2 28 2 A= 83 in. OACH B= 88 in. OACH

00590-44928-71 00590-44929-71 00590-03207-71 00590-03085-71 00590-02992-71 00590-44933-71 00590-44934-71 00590-44935-71 00590-44904-71 00590-44902-71 00590-44924-71 00590-00811-71 00590-44895-71 00590-44925-71

4

00715-00085-13, 25 Jun 2013

DESCRIPTION

USED ON

Hose Assembly Hose Assembly Carriage Assembly, Sideshift, (37 in. Wide Bolzoni) (See Figure 7-26.)

Carriage Assembly, Sideshift, (32 in. Wide Bolzoni) (See Figure 7-26.)

Carriage Assembly, Sideshift, (32 in. Wide Cascade) (See Figure 7-25.)

Carriage Assembly, Sideshift, (37 in. Wide Cascade) (See Figure 7-25.)

Fitting, Elbow, 90 Degree Hose Assembly Screw Screw Nut Pulley, Sideshift U-Bolt Line Assembly Cap, Tubing Clamp Spacer, Tubing Clamp Clamp Hose Strap Bracket, Hose Retainer Screw, Flow Control

A B

B

7-71

Mast

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Sideshift Carriage Assembly (Cascade)

Sideshift Carriage Assembly (Cascade)

7

Figure 7-25: Sideshift Carriage Assembly (Cascade) 10

2

20

9

1

11

4

16

8

3

7

14

12

15

13

5

6

18

19

17

QUICK DISCONNECT LOWER HOOKS (IF EQUIPPED)

OPTIONAL PALLET GUARD P1006326&7B1, B2, B3

7-72

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Mast Sideshift Carriage Assembly (Cascade)

List 7-25: Sideshift Carriage Assembly (Cascade) FIGURE 7-25 ITEM NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 A= Optional

QTY

PART NUMBER

2 2 1 1 AR 4 4 2 4 4 1 2 1 2 2 2 4 2 2 1 2 2 2 1

00590-44863-71 00590-44864-71 00590-44896-71 00590-44897-71 00590-44898-71 00590-44899-71 00590-44900-71 00590-44901-71 00590-44914-71 00590-44903-71 00590-44893-71 00590-44905-71 Ref. 00590-44906-71 00590-45121-71 00590-44907-71 00590-44908-71 00590-44909-71 00590-44910-71 00590-44911-71 00590-44912-71 00590-44828-71 00590-44926-71 00590-44869-71 Ref. 00590-44784-71

00715-00085-13, 25 Jun 2013

DESCRIPTION Carriage Assembly, Sideshift Carriage Assembly, Sideshift Bearing, Upper, Composite Bearing, Upper, Composite (Bronze) Cylinder Assembly, Sideshift (includes:) Seal Kit Bearing, Lower, Composite Nut Nut Hook, Lower Washer Screw, Cap Frame Weldment (Not Available) Decal, Safety Stop Kit, Fork (Quantity 2 included) Restrictor, Flow 1.5 mm Hook, Lower, Quick Disconnect Pin, Quick Disconnect Screw, Cap Guide Pin, Roll Guard, Pallet Screw, Cap Washer, Lock Fitting, 90 Degree, JIC 6-6 Lower Hook (Service Kit) (Not Shown)

USED ON

R A

R

R

7-73

Mast

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Sideshift Carriage Assembly (Bolzoni)

Sideshift Carriage Assembly (Bolzoni)

7

Figure 7-26: Sideshift Carriage Assembly (Bolzoni)

1

4

2

3

5 6

7

8 10

11

12

13

9

14

20 15 16 17 1 21

19

18

1024557

7-74

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Mast Sideshift Carriage Assembly (Bolzoni)

List 7-26: Sideshift Carriage Assembly (Bolzoni) FIGURE 7-26 ITEM NO.

QTY

PART NUMBER

DESCRIPTION

1 00590-45602-71 1 00590-45600-71 1 3 00590-45507-71 2 3 00590-45506-71 3 1 00590-45505-71 1 00590-45603-71 4 1 00590-45496-71 1 00590-45511-71 5 2 00590-39514-71 2 00590-39515-71 6 1 00590-39516-71 7 1 NSS 8 1 NSS 9 2 NSS 10 2 00590-39518-71 11 1 00590-45501-71 12 1 NSS 13 1 00590-39520-71 1 00590-39522-71 14 4 00590-45500-71 15 2 00590-45499-71 16 2 00590-45498-71 17 2 00590-45518-71 18 4 00590-45502-71 19 4 00590-45526-71 20 2 00590-45497-71 21 1 N/A 22 1 00590-39529-71 A= Included in Item 22 NSS= Not Sold Separately N/A= Not Available R= Recommended Spare

Carriage Assembly, Sideshift (37 in.)

Carriage Assembly, Sideshift (32 in.)

Fitting, Grease Pad, Upper Support, Cylinder (32 in.)

Support, Cylinder (37 in.)

Cylinder Assembly (4 in.)

Cylinder Assembly (8 in.)

Piston (4 in.)

Piston (8 in.)

Seal O-Ring Seal Ring, Cylinder Cap Cap Seal Wiper Rod (4 in.)

Rod (8 in.)

Nut Hook, Lower Pad, Hook, Lower Pad, Lower Washer Screw Pin, Split Frame, Sideshift Seal Kit (Not Shown)

00715-00085-13, 25 Jun 2013

USED ON

A A A

A A

R

7-75

Mast

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

High Speed Auxiliary Installation (with Sideshift)

High Speed Auxiliary Installation (with Sideshift)

7

Figure 7-27a: High Speed Auxiliary Installation (with Sideshift)

15 5

30

25 9 10

1

16 17 14 6 26 32 31 20 1

13

18

8

21 P223-001-995H_PG2 SHT 1 OF 3

7-76

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Mast

High Speed Auxiliary Installation (with Sideshift)

High Speed Auxiliary Installation (with Sideshift)

7

Figure 7-27b: High Speed Auxiliary Installation (with Sideshift)

4

8

27

7

12

19

33

9

25

41

23

34

22 P223-001-995H_PG3 SHT 2 OF 3

00715-00085-13, 25 Jun 2013

7-77

Mast

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

High Speed Auxiliary Installation (with Sideshift)

High Speed Auxiliary Installation (with Sideshift)

7

Figure 7-27c: High Speed Auxiliary Installation (with Sideshift)

28

3

37 11

24

2

29

3

24

P223-001-995H_PG4 SHT 3 OF 3

7-78

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Mast

High Speed Auxiliary Installation (with Sideshift) List 7-27: High Speed Auxiliary Installation (with Sideshift) (Sheet 1 of 2) FIGURE 7-27 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

QTY

PART NUMBER

26 27 28

4 1 4 1 1 2 2 4 5 3 1 4 1 4 1 2 1 1 1 2 1 1 2 1 1 1 1 1 1 2 1 1

00590-44859-71 00590-03431-71 00590-39687-71 00590-03428-71 00590-44691-71 00590-03085-71 00590-44765-71 00590-02992-71 00590-42978-71 00590-44766-71 00590-44767-71 00590-03346-71 00590-44920-71 00590-46324-71 00590-44715-71 00590-44922-71 00590-44680-71 00590-44923-71 Ref. 00590-44936-71 00590-44919-71 00590-44768-71 00590-44928-71 00590-44769-71 00590-44770-71 00590-44782-71 00590-44772-71 00590-44762-71 00590-44774-71 00590-44775-71 00590-44776-71 00590-44777-71

29

1

00590-44778-71

30

DESCRIPTION Fitting, Hydraulic Screw Screw Screw Screw Screw Screw Nut Strap Spring, Tension Module Assembly, Diode Clamp, Hose Bolt, Hose Anchor Pulley, Auxiliary Hose Sleeve, Pulley Spacer, Pulley Spacer, Pulley Plate, Backup Carriage Assembly, Sideshift (See Figure 7-25 and 7-26.)

Clamp, Auxiliary Hose Bracket Weldment, Hose Guard, Hose Fitting, Elbow, 90 Degree Harness Assembly Harness Assembly (83 in. OACH) Harness Assembly (99 in. OACH) Harness Assembly (107 in. OACH) Harness Assembly (88 in. OACH) Harness Assembly (95 in. OACH) Pulley, Cable Assembly Clamp, U-Bolt Standoff Assembly (2 Valves on Standoff) (See Figure 7-29a.)

Standoff Assembly (3 Valves on Standoff) (See Figure 7-29a.)

Hose Assembly (83 in. OACH) Hose Assembly (88 in. OACH) Hose Assembly (95 in. OACH) Hose Assembly (99 in. OACH) Hose Assembly (107 in. OACH) Hose Assembly (83 in. OACH) Hose Assembly (88 in. OACH)

1 00590-44865-71 1 00590-44868-71 1 00590-44866-71 1 00590-44894-71 1 00590-44867-71 31 1 00590-44779-71 1 00590-44780-71 A= Sideshift + 1 Function (Solenoid on Tractor) B= Sideshift + 2 Function (Solenoid on Carriage) C= 1 to 3 Function with Cable (Solenoid on Attachment)

00715-00085-13, 25 Jun 2013

USED ON

C C C C C

A,B,C A,B,C A,B,C A,B,C A,B,C A,B,C A,B,C

7-79

Mast

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

High Speed Auxiliary Installation (with Sideshift) List 7-27: High Speed Auxiliary Installation (with Sideshift) (Sheet 2 of 2) FIGURE 7-27 ITEM NO.

32

QTY

PART NUMBER

1

00590-44781-71

1 1 1

00590-44806-71 00590-44838-71 00590-44830-71

1 1 1

00590-44803-71 00590-44829-71 00590-44830-71

1

00590-44806-71

DESCRIPTION

USED ON

Hose Assembly (95 in. OACH / A2 Hose Over the Free Lift Cylinder Hose Assembly (99 in. OACH) Hose Assembly (107 in. OACH) Hose Assembly (95 in. OACH / A2 Hose Over the Free Lift Cylinder Hose Assembly (83 in. OACH) Hose Assembly (88 in. OACH) Hose Assembly (95 in. OACH / A1 Hose Over the Free Lift Cyliinder Hose Assembly (95 in. OACH / A1 Hose Over the Free Lift Cylinder Hose Assembly (99 in. OACH) Hose Assembly (107 in. OACH) Hose Assembly Hose Assembly Harness Assembly Screw, Flow Control Plate, Spacer (Not Shown)

B,C

1 00590-44831-71 1 00590-44832-71 33 1 00590-44833-71 34 1 00590-44834-71 37 1 00590-44835-71 41 2 00590-44925-71 42 AR 00590-45634-71 A= Sideshift + 1 Function (Solenoid on Tractor) B= Sideshift + 2 Function (Solenoid on Carriage) C= 1 to 3 Function with Cable (Solenoid on Attachment)

7-80

A,B,C A,B,C A A,B,C A,B,C B,C A A,B,C A,B,C

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Mast

High Speed Auxiliary Installation (with Sideshift)

00715-00085-13, 25 Jun 2013

7-81

Mast

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

High Flow Auxiliary Installation (1, 2, or 3 Function with or without Standoff)

High Flow Auxiliary Installation (1, 2, or 3 Function with or without Standoff)

7

Figure 7-28a: High Flow Auxiliary Installation (1, 2, or 3 Function with or without Standoff)

15 5

30

25 9 10

16

1

17 14

26 6 32

33

31 34 20 1 21

13

18

8 P223-001-995H_PG2 SHT 1 OF 3

7-82

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Mast

High Flow Auxiliary Installation (1, 2, or 3 Function with or without Standoff)

High Flow Auxiliary Installation (1, 2, or 3 Function with or without Standoff)

7

Figure 7-28b: High Flow Auxiliary Installation (1, 2, or 3 Function with or without Standoff) 4

8

27

7 12

19

9

25

22

223-001-995 SHT 2 OF 3

00715-00085-13, 25 Jun 2013

7-83

Mast

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

High Flow Auxiliary Installation (1, 2, or 3 Function with or without Standoff)

High Flow Auxiliary Installation (1, 2, or 3 Function with or without Standoff)

7

Figure 7-28c: High Flow Auxiliary Installation (1, 2, or 3 Function with or without Standoff) 28

24

3

23

37

36

24

3

223-001-996_M SHT 3 OF 3

7-84

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Mast

High Flow Auxiliary Installation (1, 2, or 3 Function with or without Standoff) List 7-28: High Flow Auxiliary Installation (1, 2, or 3 Function with or without Standoff) (Sheet 1 of 2) FIGURE 7-28 ITEM NO. 1 3 4 5 6 7 8 9 10 12 13 14 15 16 17 18 19 20 21 22 23 24 25

26 27 28 30

31

QTY

PART NUMBER

4 4 8 1 2 2 2 AR 3 4 1 4 1 2 1 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1

00590-44859-71 00590-39687-71 00590-03428-71 00590-44691-71 00590-03085-71 00590-44765-71 00590-02992-71 00590-42978-71 00590-44766-71 00590-03346-71 00590-44920-71 00590-46324-71 00590-44715-71 00590-44922-71 00590-44680-71 00590-44923-71 Ref. 00590-44936-71 00590-44919-71 00590-44768-71 00590-50939-71 00590-44769-71 00590-44770-71 00590-44782-71 00590-44772-71 00590-44762-71 00590-44774-71 00590-44775-71 00590-44776-71 00590-45635-71

2 2 2 2 2 1

00590-44865-71 00590-44868-71 00590-44894-71 00590-44866-71 00590-44867-71 00590-44779-71

1

00590-44780-71

1

00590-44781-71

DESCRIPTION Fitting, Hydraulic Screw Screw Screw Screw Screw Nut Strap Spring, Tension Clamp, Hose Bolt, Hose Anchor Pulley, Auxiliary Hose Sleeve, Pulley Spacer, Pulley Spacer, Pulley Plate, Backup Carriage Assembly, Sideshift (See Figure 7-25 and 7-26.)

Clamp, Auxiliary Hose Bracket Weldment, Hose Guard, Hose Standoff Assembly Harness Assembly Harness Assembly (83 in. OACH) Harness Assembly (99 in. OACH) Harness Assembly (107 in. OACH) Harness Assembly (88 in. OACH) Harness Assembly (95 in. OACH) Pulley, Cable Assembly Clamp, U-Bolt Standoff Assembly (2 Valves on Standoff) (See Figure 7-29a.)

Hose Assembly (83 in. OACH) Hose Assembly (88 in. OACH) Hose Assembly (95 in. OACH) Hose Assembly (99 in. OACH) Hose Assembly (107 in. OACH) Hose Assembly (83 in. OACH / A1 Hose Over the Free Lift Cylinder) Hose Assembly (88 in. OACH / A1 Hose Over the Free Lift Cylinder) Hose Assembly (95 in. OACH / A1 Hose Over the Free Lift Cylinder)

USED ON

D D D D D

A, B, C, D A, B, C, D A, B, C, D A, B, C, D A, B, C, D B, C B, C B, C

A= 1 Function (Solenoid on Tractor) B= 2 Function (Solenoid on Carriage) C= 3 Function (Solenoid on Carriage) D= 1 to 3 Function with Cable (Solenoid on Attachment)

00715-00085-13, 25 Jun 2013

7-85

Mast

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

High Flow Auxiliary Installation (1, 2, or 3 Function with or without Standoff) List 7-28: High Flow Auxiliary Installation (1, 2, or 3 Function with or without Standoff) (Sheet 2 of 2) FIGURE 7-28 ITEM NO.

32

33

34

36

QTY

PART NUMBER

1

00590-44806-71

1

00590-44838-71

1 1 1 1 1 1

00590-44803-71 00590-44829-71 00590-44830-71 00590-44831-71 00590-44832-71 00590-50940-71

1

00590-50941-71

1

00590-50942-71

1

00590-50943-71

1

00590-50944-71

1 1 1 1 1 1

00590-51117-71 00590-50945-71 00590-50946-71 00590-50947-71 00590-50948-71 00590-50949-71

DESCRIPTION

USED ON

Hose Assembly (99 in. OACH / A1 Hose Over the Free Lift Cylinder) Hose Assembly (107 in. OACH / A1 Hose Over the Free Lift Cylinder) Hose Assembly (83 in. OACH) Hose Assembly (88 in. OACH) Hose Assembly (95 in. OACH) Hose Assembly (99 in. OACH) Hose Assembly (107 in. OACH) Hose Assembly (83 in. OACH / A2 Hose Over the Free Lift Cylinder) Hose Assembly (88 in. OACH / A2 Hose Over the Free Lift Cylinder) Hose Assembly (95 in. OACH / A2 Hose Over the Free Lift Cylinder) Hose Assembly (99 in. OACH / A2 Hose Over the Free Lift Cylinder) Hose Assembly (107 in.OACH / A2 Hose Over the Free Lift Cylinder) Hose Assembly (83 in. OACH) Hose Assembly (88 in. OACH) Hose Assembly (95 in. OACH) Hose Assembly (99 in. OACH) Hose Assembly (107 in. OACH) Standoff Assembly (3 Valves on Standoff) (See Figure 7-29a.)

Harness Assembly Plate, Spacer (Not Shown)

B, C B, C A, B, C, D A, B, C, D A, B, C, D A, B, C, D A, B, C, D A, D A, D A, D A, D A, D A, B, C, D A, B, C, D A, B, C, D A, B, C, D A, B, C, D

37 1 00590-50950-71 39 2 00590-45634-71 A= 1 Function (Solenoid on Tractor) B= 2 Function (Solenoid on Carriage) C= 3 Function (Solenoid on Carriage) D= 1 to 3 Function with Cable (Solenoid on Attachment)

7-86

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Mast Standoff Assembly

Standoff Assembly

7

Figure 7-29a: Standoff Assembly

2

6

7

2

6

7

5

5 15

14

11 14

12

10

8

9

10

2

15

VIEW A

VIEW B

2 AUXILIARY FUNCTIONS WITH FACTORY INSTALLED SIDESHIFT

1 OR 2 AUXILIARY FUNCTIONS WITH FACTORY INSTALLED SIDESHIFT

P223-001-997B_VIEW A, P223-001-997-B-2X SHT 1 OF 2

00715-00085-13, 25 Jun 2013

7-87

Mast

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Standoff Assembly

Standoff Assembly

7

Figure 7-29b: Standoff Assembly 2

2 7

7 15 6

6

11

5

16 14

1

2 VIEW D 2 AUXILIARY FUNCTIONS WITHOUT FACTORY INSTALLED SIDESHIFT

VIEW C 5 1 TO 3 AUXILIARY FUNCTIONS WITHOUT FACTORY INSTALLED SIDESHIFT

7

15

6

12

14

VIEW E 3 AUXILIARY FUNCTIONS WITHOUT FACTORY INSTALLED SIDESHIFT P223-001-997-B-3X, P223-001-997B_VIEW D, VIEW E SHT 2 OF 2

7-88

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Mast Standoff Assembly

List 7-29: Standoff Assembly FIGURE 7-29 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

QTY

PART NUMBER

2 4 2 2 6 6 6 1 1 2 1 1 1 1 AR 1

00590-44848-71 00590-44837-71 00590-44827-71 00590-44839-71 00590-44840-71 00590-44841-71 00590-44842-71 00590-44075-71 00590-44843-71 00590-44844-71 00590-44845-71 00590-44846-71 00590-44847-71 00590-44816-71 00590-45033-71 00590-47899-71

00715-00085-13, 25 Jun 2013

DESCRIPTION

USED ON

Fitting, Hydraulic Plug, Hollow Hex Fitting, Hydraulic (Not Shown) Cap, Hydraulic (Not Shown) Fitting, Hydraulic Connector, Nipple Connector, Coupler Adapter, Hydraulic Elbow, 45 Degree Elbow, 90 Degree Manifold Assembly (2 Valve) (includes: 2 of item 15) Manifold Assembly (3 Valve) (includes: 3 of item 15) Screw (Not Shown) Standoff, Formed Valve, Solenoid Standoff, Formed

7-89

Mast

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Fork Assembly

Fork Assembly

7

Figure 7-30: Fork Assembly

1

STANDARD

1

CHISEL

2

P223-001-626-C, 627-C, P811-885

7-90

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Mast Fork Assembly

List 7-30: Fork Assembly FIGURE 7-30 ITEM NO. 1

QTY

PART NUMBER

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

00590-44814-71 00590-44836-71 00590-44807-71 00590-44808-71 00590-44809-71 00590-44810-71 00590-44811-71 00590-44812-71 00590-44813-71 00590-44826-71 00590-44815-71 00590-44805-71 00590-44817-71 00590-44818-71 00590-44819-71 00590-44820-71 00590-44821-71 00590-44822-71 00590-44823-71 00590-44824-71 00590-44825-71 00590-45059-71

2 A= 5K Standard B= 5K Chisel C= 3.5K and 4K Standard D= 3.5K and 4K Chisel

00715-00085-13, 25 Jun 2013

DESCRIPTION Fork Assembly (30 in. Length) Fork Assembly (36 in. Length) Fork Assembly (42 in. Length) (1.75 in. Lowered) Fork Assembly (48 in. Length) Fork Assembly (54 in. Length) Fork Assembly (60 in. Length) (1.75 in. Lowered) Fork Assembly (30 in. Length) Fork Assembly (36 in. Length) Fork Assembly (42 in. Length) (1.5 in. Lowered) Fork Assembly (48 in. Length) Fork Assembly (30 in. Length) Fork Assembly (36 in. Length) Fork Assembly (42 in. Length) (1.5 in. Lowered) Fork Assembly (48 in. Length) Fork Assembly (54 in. Length) Fork Assembly (60 in. Length) (1.5 in. Lowered) Fork Assembly (30 in. Length) Fork Assembly (36 in. Length) Fork Assembly (42 in. Length) Fork Assembly (54 in. Length) Fork Assembly (60 in. Length) (1.75 in. Lowered) Pin, Fork

USED ON A A A A A A B B B B C C C C C C D D D D D R

7-91

Mast

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Iintregral Sideshift Carriage Assembly

Iintregral Sideshift Carriage Assembly

7

Figure 7-31: Iintregral Sideshift Carriage Assembly 1

12

3 17

11 18

5

13

6 10

2

7 8

19

14 15 16

4

24 25

20

26 9 21

22

23

CE258873_730

7-92

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Mast Iintregral Sideshift Carriage Assembly

List 7-31: Iintregral Sideshift Carriage Assembly FIGURE 7-31 QTY ITEM NO. 1 1 2 1 3 1 4 1 5 2 6 2 7 2 8 2 9 1 10 2 11 3 12 2 13 8 14 2 15 3 16 1 17 3 18 1 19 2 20 4 21 2 22 2 23 4 24 16 25 2 26 2 27 1 28 1 A= Use Item 27 B= Use Item 28

PART NUMBER 00590-51075-71 NSS 00590-51077-71 00590-51078-71 NSS NSS NSS 00590-51079-71 00590-45114-71 00590-51080-71 00590-51081-71 00590-51082-71 00590-51083-71 00590-45154-71 NSS 00590-45123-71 NSS NSS NSS 00590-45249-71 00590-45248-71 00590-51084-71 00590-45115-71 00590-45136-71 00590-45189-71 00590-45143-71 00590-51076-71 00590-51085-71

00715-00085-13, 25 Jun 2013

DESCRIPTION Carriage Assembly, Complete Carriage Frame, Roller Guide Frame Weldment, Carriage Rod, Sideshift Fitting O-Ring Seal, Rod Screw, Cap Screw, Cap Gland, Cylinder Head Fitting, Grease Fitting, Grease Hook, Lower Anchor, Chain Pad, Wear, Carriage Pin, Chain, Free Lift Pad, Wear, Top Pad, Wear, Face Wiper, Rod Pin, Cotter Pin, Cotter Nut Bearing Assembly, Roller Shim, Load Roller Bearing Assembly, Roller Plate, Retainer Seal Kit (Not Shown) Pad Kit, Wear (Not Shown)

USED ON

A A A

B B B A

R R

7-93

Mast

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Iintregral Sideshift Carriage Assembly

7-94

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

APPENDIX A Description

Part No.

Alphabetical Parts Index Page

Adapter ...............................................00590-44552-71 ... 4-13 Adapter, Filter ......................................00590-03189-71 ..... 6-9 Adapter, Flow Control ...........................00590-44073-71 ... 6-21 Adapter, Hydraulic ...............................00590-44075-71 ... 6-21 Adapter, Hydraulic ...............................00590-44076-71 ... 6-21 Adapter, Hydraulic ...............................00590-44080-71 ... 6-21 Adapter, Hydraulic ...............................00590-44497-71 ... 6-21 Adapter, Hydraulic ...............................00590-44076-71 ... 6-43 Adapter, Hydraulic ...............................00590-44303-71 ..... 3-3 Adapter, Hydraulic ...............................00590-44060-71 ... 6-21 Adapter, Hydraulic ...............................00590-44075-71 ... 6-31 Adapter, Hydraulic ...............................00590-44075-71 ... 7-89 Adapter, Hydraulic ...............................00590-44497-71 ... 6-40 Adapter, Hydraulic ...............................00590-44747-71 ... 7-40 Adapter, Hydraulic ...............................00590-44849-71 ... 7-65 Adapter, Hydraulic ...............................00590-45024-71 ... 6-31 Adapter, Hydraulic ...............................00590-45024-71 ... 7-40 Adapter, Hydraulic ...............................00590-45043-71 ... 6-34 Adapter, Hydraulic ...............................00590-45062-71 ... 6-25 Adapter, Hydraulic ...............................00590-45062-71 ... 7-61 Adapter, Hydraulic ...............................00590-45063-71 ... 6-25 Adapter, Hydraulic ...............................00590-45064-71 ... 6-25 Anchor Block, Chain (Left-Hand) .............00590-44676-71 ... 7-39 Anchor Block, Chain (Right-Hand) ...........00590-44705-71 ... 7-39 Anchor, Chain......................................00590-44610-71 ... 7-45 Anchor, Chain......................................00590-44611-71 ... 7-45 Anchor, Chain......................................00590-45154-71 ... 7-15 Anchor, Chain......................................00590-45154-71 ... 7-17 Anchor, Chain......................................00590-45154-71 ... 7-45 Anchor, Chain......................................00590-45275-71 ... 7-11 Anchor, Chain......................................00590-44319-71 ..... 3-3 Anchor, Chain......................................00590-44677-71 ... 7-39 Anchor, Chain......................................00590-45154-71 ... 7-31 Anchor, Chain......................................00590-45154-71 ... 7-49 Anchor, Chain......................................00590-45154-71 ... 7-93 Anchor, Chain......................................00590-45213-71 ..... 7-5 Anchor, Chain......................................00590-45275-71 ... 7-27 Anchor, Plastic Mount............................00590-00557-71 ... 3-61 Anchor, Plastic Mount............................00590-00557-71 ... 3-67 Anchor, Plastic Mount............................00590-00557-71 ... 3-69 Anchor, Plastic Mount............................00590-00557-71 ... 3-71 Anchor, Tilt Cylinder (3.85 in. Long) .......00590-44880-71 ... 7-61 Anchor, Tilt Cylinder (4.85 in. Long) .......00590-44851-71 ... 7-61 Anchor, Tilt Cylinder (5.85 in. Long) .......00590-44852-71 ... 7-61 Arm ....................................................00590-44013-71 ... 3-29 Arm, Spring .........................................00590-44545-71 ... 4-15 Arm, Yoke ...........................................00590-44011-71 ... 3-29 Armature Kit.........................................00590-44036-71 ... 3-37 Armature Kit.........................................00590-44192-71 ... 3-43 Armature Kit.........................................00590-44201-71 ... 3-45 Armature Kit.........................................00590-44207-71 ... 3-39 Armature Kit.........................................00590-44025-71 ... 3-35 Armature Kit.........................................00590-44217-71 ... 3-41 Armature Kit.........................................00590-44257-71 ... 3-47 Armature .............................................00590-44548-71 ... 4-13 Armature, Friction Surface......................00590-44549-71 ... 4-13 Axle ....................................................00590-44299-71 ..... 3-5

00715-00085-13, 25 Jun 2013

Alphabetical Parts Index

Description

Part No.

Page

Axle, Needle Bearing ........................... 00590-47920-71... 6-49 Axle, Shaft........................................... 00590-44521-71..... 4-7 Bag, Case ........................................... 00590-03578-71... 2-17 Ball..................................................... 00590-03572-71..... 6-9 Band................................................... 00590-44733-71... 7-45 Bar ..................................................... 00590-45191-71... 7-21 Bar ..................................................... 00590-45191-71... 7-33 Bar, Bus .............................................. 00590-45403-71... 3-19 Bar, Bus .............................................. 00590-44436-71... 3-13 Bar, Bus .............................................. 00590-44464-71... 3-19 Bar, Bus .............................................. 00590-44465-71... 3-19 Bar, Bus .............................................. 00590-44470-71... 3-19 Bar, Bus .............................................. 00590-47872-71... 3-19 Bar, Hose Clamp.................................. 00590-44660-71... 7-53 Bar, Hose Clamp.................................. 00590-44660-71... 7-57 Bar, Hose Clamp.................................. 00590-44673-71... 7-53 Bar, Hose Clamp.................................. 00590-44673-71... 7-57 Bar, Pivot............................................. 00590-44558-71... 4-15 Bar, Retainer........................................ 00590-44634-71... 7-53 Bar, Retainer........................................ 00590-44634-71... 7-57 Bar, Stop............................................. 00590-44734-71... 7-45 Base Kit............................................... 00590-44200-71... 3-43 Base Kit............................................... 00590-44243-71... 3-45 Base ................................................... 00590-44056-71... 3-21 Base ................................................... 00590-44063-71... 3-21 Base, Contact Switch ............................ 00590-03249-71... 3-14 Base, Mounting .................................... 00590-39797-71... 3-53 Base, Spring ........................................ 00590-44101-71... 3-29 Bearing and Snap Ring Kit .................... 00590-44026-71... 3-35 Bearing and Snap Ring Kit .................... 00590-44037-71... 3-37 Bearing and Snap Ring Kit .................... 00590-44037-71... 3-39 Bearing and Snap Ring Kit .................... 00590-44193-71... 3-43 Bearing and Snap Ring Kit .................... 00590-44202-71... 3-45 Bearing and Snap Ring Kit .................... 00590-44218-71... 3-41 Bearing and Snap Ring Kit .................... 00590-44230-71... 3-49 Bearing and Snap Ring Kit .................... 00590-44249-71... 3-47 Bearing Assembly, Roller ....................... 00590-45115-71... 7-17 Bearing Assembly, Roller ....................... 00590-45115-71... 7-31 Bearing Assembly, Roller ....................... 00590-45115-71... 7-49 Bearing Assembly, Roller ....................... 00590-45189-71... 7-11 Bearing Assembly, Roller ....................... 00590-45189-71... 7-15 Bearing Assembly, Roller ....................... 00590-45189-71... 7-17 Bearing Assembly, Roller ....................... 00590-45189-71... 7-27 Bearing Assembly, Roller ....................... 00590-45189-71... 7-31 Bearing Assembly, Roller ....................... 00590-45189-71... 7-45 Bearing Assembly, Roller ....................... 00590-45189-71... 7-49 Bearing Assembly, Roller ....................... 00590-45115-71... 7-93 Bearing Assembly, Roller ....................... 00590-45189-71... 7-93 Bearing ............................................... 00590-44580-71..... 4-7 Bearing ............................................... 00590-44580-71... 7-61 Bearing, Cone ..................................... 00590-44313-71..... 3-5 Bearing, Cone ..................................... 00590-44572-71..... 4-7 Bearing, Cone ..................................... 00590-44573-71..... 4-7 Bearing, Cup ....................................... 00590-44314-71..... 3-5 Bearing, Cup ....................................... 00590-44420-71..... 3-6 Bearing, Cup ....................................... 00590-44574-71..... 4-7 Bearing, Cup ....................................... 00590-44586-71..... 4-7

A-1

Alphabetical Parts Index

Description

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Part No.

Page

Bearing, Lower, Composite ................... 00590-44900-71 ...7-73 Bearing, Mast Roller ............................. 00590-45209-71 .....7-5 Bearing, Mast Roller ............................. 00590-45241-71 ...7-40 Bearing, Mast Roller ............................. 00590-45241-71 .....7-5 Bearing, Needle .................................. 00590-47928-71 ...6-49 Bearing, Oil-impregnated...................... 00590-44559-71 ...4-15 Bearing, Open..................................... 00590-44311-71 .....3-5 Bearing, Race...................................... 00590-47919-71 ...6-49 Bearing, Roller..................................... 00590-44312-71 .....3-5 Bearing, Split Roller.............................. 00590-45200-71 .....7-5 Bearing, Upper, Composite (Bronze) ...... 00590-44897-71 ...7-73 Bearing, Upper, Composite ................... 00590-44896-71 ...7-73 Blower, Electric .................................... 00590-44179-71 ...3-65 Body Subassembly, Magnet .................. 00590-44575-71 ...4-13 Body, Guide........................................ 00590-44086-71 ...3-21 Body, Valve......................................... 00590-45116-71 ...7-19 Body, Valve......................................... 00590-45116-71 ...7-29 Body, Valve......................................... 00590-45116-71 ...7-47 Bolt .................................................... 00590-44240-71 ...3-51 Bolt, Clamp Kit .................................... 00590-44254-71 ...3-47 Bolt, Drive Tire ..................................... 00590-44538-71 .....4-5 Bolt, Hose Anchor ................................ 00590-44920-71 ...7-65 Bolt, Hose Anchor ................................ 00590-44920-71 ...7-79 Bolt, Hose Anchor ................................ 00590-44920-71 ...7-85 Bolt, Shoulder ...................................... 00590-43994-71 ...3-29 Bolt, Shoulder ...................................... 00590-44004-71 ...3-29 Brace, Cover (with HSA) ....................... 00590-44351-71 ...2-17 Brace, Cover (without HSA)................... 00590-44340-71 ...2-17 Bracket (83 in. OACH) ......................... 00590-44160-71 ...3-71 Bracket (88 in. OACH) ......................... 00590-44159-71 ...3-71 Bracket (95, 99, and 107 in. OACH)..... 00590-44180-71 ...3-71 Bracket Assembly ................................ 00590-44070-71 ...3-23 Bracket Assembly, Vehicle Manager....... 00590-44512-71 ...3-13 Bracket Weldment................................ 00590-44154-71 ...3-65 Bracket Weldment, Hose....................... 00590-44919-71 ...7-65 Bracket Weldment, Hose....................... 00590-44919-71 ...7-79 Bracket Weldment, Hose....................... 00590-44919-71 ...7-85 Bracket ............................................... 00590-44132-71 ...3-61 Bracket ............................................... 00590-44144-71 ...3-61 Bracket ............................................... 00590-44144-71 ...3-65 Bracket ............................................... 00590-44145-71 ...3-61 Bracket ............................................... 00590-44145-71 ...3-65 Bracket ............................................... 00590-44735-71 ...7-45 Bracket ............................................... 00590-44736-71 ...7-45 Bracket, Auxiliary................................. 00590-44123-71 .....6-9 Bracket, Carriage................................. 00590-44669-71 ...7-53 Bracket, Formed Standoff ...................... 00590-44682-71 ...7-39 Bracket, Formed................................... 00590-44873-71 ...7-57 Bracket, Hose Pulley ............................. 00590-44642-71 ...7-53 Bracket, Hose Pulley ............................. 00590-44642-71 ...7-57 Bracket, Hose Retainer.......................... 00590-45269-71 .....7-6 Bracket, Hose Retainer.......................... 00590-44895-71 ...7-71 Bracket, Key Switch.............................. 00590-44361-71 .....2-7 Bracket, Lift Cylinder Mounting .............. 00590-45282-71 ...7-11 Bracket, Lift Cylinder Mounting .............. 00590-45282-71 ...7-27 Bracket, Lift Limit .................................. 00590-44164-71 ...3-67 Bracket, Mast Light ............................... 00590-44139-71 ...3-61 Bracket, Mast Light ............................... 00590-44146-71 ...3-61 Bracket, Mast Light ............................... 00590-44149-71 ...3-61 Bracket, Mounting ................................ 00590-44334-71 .....3-3 Bracket, Mounting ................................ 00590-44493-71 ...3-14

A-2

Description

Part No.

Page

Bracket, Mounting.................................00590-44560-71 ... 4-15 Bracket, Mounting.................................00590-45382-71 ..... 2-7 Bracket, Pulley ......................................00590-44716-71 ... 7-39 Bracket, Pulley ......................................00590-45207-71 ..... 7-5 Bracket, Sensor ....................................00590-44167-71 ... 3-67 Bracket, Sensor ....................................00590-44187-71 ... 3-71 Bracket, Sensor ....................................00590-44187-71 ... 7-61 Bracket, Sensor ....................................00590-50178-71 ... 3-69 Bracket, Switch.....................................00590-44096-71 ... 3-25 Bracket, Switch.....................................00590-44147-71 ... 3-61 Bracket, Tab.........................................00590-44175-71 ... 3-65 Brake Assembly, Deadman ....................00590-47890-71 ... 4-15 Brake, Electric, 36 Volt .........................00590-44506-71 ... 4-13 Brake, Electric, 36 Volt ..........................00590-44506-71 ..... 4-5 Brush Set (with BWI)..............................00590-44034-71 ... 3-35 Brush Set .............................................00590-44190-71 ... 3-43 Brush Set .............................................00590-44190-71 ... 3-45 Brush Set .............................................00590-44197-71 ... 3-41 Brush Set .............................................00590-44212-71 ... 3-37 Brush Set .............................................00590-44212-71 ... 3-39 Brush Set .............................................00590-44228-71 ... 3-49 Brush Set .............................................00590-44248-71 ... 3-47 Bulb ....................................................00590-05273-71 ... 3-53 Bumper................................................00590-44633-71 ... 7-53 Bumper................................................00590-44633-71 ... 7-57 Bumper................................................00590-45283-71 ... 7-11 Bumper................................................00590-45283-71 ... 7-27 Bumper................................................00590-45283-71 ... 7-45 Bushing ...............................................00590-44072-71 ... 3-21 Bushing ...............................................00590-44082-71 ... 3-21 Bushing ...............................................00590-45164-71 ... 7-23 Bushing, Oil-impregnated ......................00590-44854-71 ... 7-61 Button, 4-Way, Raised...........................00590-44100-71 ... 3-29 Button, Horn.........................................00590-44103-71 ... 3-29 Button, Reach Retract, Raised .................00590-03405-71 ... 3-29 Cable (JH3 to JC6)................................00590-45394-71 ... 3-14 Cable Assembly (Auxiliary-1 to MXA)......00590-44431-71 ... 3-13 Cable Assembly (JA1 to OJC7, OPC7)....00590-44430-71 ... 3-14 Cable Assembly (JA2 to JF4, SOL-9,............................................ and SOL-10) ........................................00590-44489-71 ... 3-14 Cable Assembly (JA2 to JF4, SOL-9,............................................

JPH2, and JPH3) ...................................00590-44490-71 ... 3-14 Cable Assembly (JA3 to S16 and S17)....00590-44484-71 ... 3-14 Cable Assembly (JPH3 to SOL-2).............00590-44461-71 ... 3-14 Cable Assembly (LA-A1 to M1-A1)..........00590-44426-71 ... 3-13 Cable Assembly (LA-B– to TP4) ...............00590-44425-71 ... 3-13 Cable Assembly (LA-F1 to M1- E1) ..........00590-44422-71 ... 3-13 Cable Assembly (LA-F2 to M1-E2) ...........00590-44435-71 ... 3-13 Cable Assembly (LPC-1 to MP-D).............00590-44458-71 ... 3-13 Cable Assembly (M1-A2 to LA-A2)..........00590-44427-71 ... 3-13 Cable Assembly (MP-A to TP4) ...............00590-44459-71 ... 3-13 Cable Assembly (MS– to TP4).................00590-44432-71 ... 3-13 Cable Assembly (MXS– to TP4)...............00590-44441-71 ... 3-13 Cable Assembly (RA-A1 to M2-A1) .........00590-44428-71 ... 3-13 Cable Assembly (RA-A2 to M2-A2) .........00590-44429-71 ... 3-13 Cable Assembly (RA-B– to TP4)...............00590-44451-71 ... 3-13 Cable Assembly (RA-F1 to M2-E2) ..........00590-44433-71 ... 3-13 Cable Assembly (RA-F2 to M2-E1) ..........00590-44434-71 ... 3-13 Cable Assembly (STR-1 to MS+)..............00590-44460-71 ... 3-13 Cable Assembly (TPC-1 to LA-B+) ............00590-44423-71 ... 3-13 Cable Assembly (TPC-1 to RA-B+) ...........00590-44424-71 ... 3-13

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Description

Part No.

Page

Cable Assembly....................................00590-44024-71 ... 3-32 Cable Assembly....................................00590-44046-71 ... 3-32 Cable Assembly....................................00590-44125-71 ... 3-61 Cable Assembly....................................00590-44126-71 ... 3-61 Cable Assembly....................................00590-44141-71 ... 3-51 Cable Assembly....................................00590-47873-71 ... 3-65 Cable..................................................00590-44052-71 ... 3-32 Cap ....................................................00590-45193-71 ... 7-33 Cap ....................................................00590-39518-71 ... 7-75 Cap ....................................................00590-45193-71 ... 7-21 Cap ....................................................00590-45194-71 ... 7-21 Cap ....................................................00590-45194-71 ... 7-33 Cap, Base ...........................................00590-44062-71 ... 3-29 Cap, Bearing, Machined .......................00590-44568-71 ..... 4-7 Cap, Dust, Coupling .............................00590-44236-71 ..... 6-9 Cap, Dust, Coupling .............................00590-44236-71 ... 6-21 Cap, Dust, Coupling .............................00590-44236-71 ... 6-31 Cap, Dust, Coupling .............................00590-44236-71 ... 6-45 Cap, Extention .....................................00590-41047-71 ... 3-69 Cap, Filler, Breather..............................00590-03002-71 ..... 6-9 Cap, Hydraulic.....................................00590-44839-71 ... 7-89 Cap, Knob Insert ..................................00590-44382-71 ... 2-21 Cap, Knob Insert ..................................00590-44383-71 ... 2-21 Cap, Knob Insert ..................................00590-44410-71 ... 2-21 Cap, Piston ..........................................00590-44957-71 ... 6-57 Cap, Piston ..........................................00590-44957-71 ... 6-59 Cap, Ram Housing................................00590-45019-71 ... 6-73 Cap, Ram Housing................................00590-45019-71 ... 6-75 Cap, Ram Housing................................00590-50956-71 ... 6-53 Cap, Steer Handle ................................00590-44534-71 ... 3-10 Cap, Tubing Clamp ..............................00590-44904-71 ... 7-71 Card Assembly, Display ........................00590-44068-71 ... 3-23 Card Assembly, Fuse, Relay ...................00590-46360-71 ... 3-19 Card Assembly, Multi-Voltage ................00590-39795-71 ... 3-53 Card Assembly, SFC .............................00590-44017-71 ... 3-29 Card Assembly, Translator .....................00590-44443-71 ... 3-13 Carriage Assembly, Complete ................00590-51075-71 ... 7-93 Carriage Assembly, Sideshift..................00590-44863-71 ... 7-73 Carriage Assembly, Sideshift..................00590-44864-71 ... 7-73 Carriage Assembly, Sideshift (32 in.) ......00590-45600-71 ... 7-75 Carriage Assembly, Sideshift (37 in.) ......00590-45602-71 ... 7-75 Carriage Assembly, Sideshift......................................................

(32 in. Wide Bolzoni) ..........................00590-45600-71 ... 7-65 Carriage Assembly, Sideshift..................

(32 in. Wide Bolzoni) ...........................00590-45600-71 ... 7-71 Carriage Assembly, Sideshift.................. ...................................

(32 in. Wide Cascade) ........................00590-44863-71 ... 7-65 Carriage Assembly, Sideshift......................................................

(32 in. Wide Cascade) .........................00590-44863-71 ... 7-71 Carriage Assembly, Sideshift..................

(37 in. Wide Bolzoni) ..........................00590-45602-71 ... 7-65 Carriage Assembly, Sideshift......................................................

(37 in. Wide Bolzoni) ..........................00590-45602-71 ... 7-71 Carriage Assembly, Sideshift......................................................

(37 in. Wide Cascade) ........................00590-44864-71 ... 7-65 Carriage Assembly, Sideshift......................................................

(37 in. Wide Cascade) .........................00590-44864-71 ... 7-71 Carriage Weldment (32 in.)...................00590-47868-71 ... 7-39 Carriage Weldment (37 in.)...................00590-47869-71 ... 7-39 Carriage Weldment ..............................00590-45204-71 ..... 7-5 Carriage Weldment ..............................00590-47901-71 ..... 7-5

00715-00085-13, 25 Jun 2013

Description

Alphabetical Parts Index

Part No.

Page

Carriage, Class II (31 in.)...................... 00590-45149-71... 7-15 Carriage, Class II (31 in.)...................... 00590-45149-71... 7-17 Carriage, Class II (31 in.)...................... 00590-45314-71... 7-49 Carriage, Class II (31 in.)...................... 00590-45319-71... 7-31 Carriage, Class II (37 in.)...................... 00590-45150-71... 7-15 Carriage, Class II (37 in.)...................... 00590-45150-71... 7-17 Carriage, Class II (37 in.)...................... 00590-45313-71... 7-49 Carriage, Class II (37 in.)...................... 00590-45318-71... 7-31 Carriage, Class II (41 in.)...................... 00590-45151-71... 7-15 Carriage, Class II (41 in.)...................... 00590-45151-71... 7-17 Carriage, Class II (41 in.)...................... 00590-45317-71... 7-31 Chain Assembly ................................... 00590-44332-71..... 3-3 Chain Assembly, Free Lift ..........................................................

(77 in. OACH)..................................... 00590-45266-71... 7-11 Chain Assembly, Free Lift ......................

(77 in. OACH)..................................... 00590-45266-71... 7-27 Chain Assembly, Free Lift ......................

(77 in. OACH)..................................... 00590-44725-71... 7-43 Chain Assembly, Free Lift ......................

(83 in. OACH)..................................... 00590-45278-71... 7-11 Chain Assembly, Free Lift ......................

(83 in. OACH)..................................... 00590-45278-71... 7-27 Chain Assembly, Free Lift ......................

(83 in. OACH)..................................... 00590-44726-71... 7-43 Chain Assembly, Free Lift ..........................................................

(89 in. OACH)..................................... 00590-45278-71... 7-43 Chain Assembly, Free Lift ..........................................................

(93 in. OACH)..................................... 00590-45279-71... 7-43 Chain Assembly, Free Lift ..........................................................

(98 in. OACH)..................................... 00590-44739-71... 7-43 Chain Assembly, Inner Boot Strap...............................................

(77 in. OACH)..................................... 00590-44759-71... 7-43 Chain Assembly, Inner Boot Strap...............................................

(83 in. OACH)..................................... 00590-44760-71... 7-43 Chain Assembly, Inner Boot Strap...............................................

(89 in. OACH)..................................... 00590-44729-71... 7-43 Chain Assembly, Inner Boot Strap...............................................

(93 in. OACH)..................................... 00590-44727-71... 7-43 Chain Assembly, Inner Boot Strap...............................................

(98 in. OACH)..................................... 00590-44749-71... 7-43 Chain Assembly, Lift (89 in. OACH) ....... 00590-45279-71... 7-27 Chain Assembly, Lift (89 in. OACH) ....... 00590-45279-71... 7-11 Chain Assembly, Lift (95 in. OACH) ....... 00590-45280-71... 7-27 Chain Assembly, Lift (95 in. OACH) ....... 00590-45280-71... 7-11 Chain Assembly, Outer Boot Strap .............................................

(77 in. OACH)..................................... 00590-44720-71... 7-43 Chain Assembly, Outer Boot Strap .............................................

(83 in. OACH)..................................... 00590-44721-71... 7-43 Chain Assembly, Outer Boot Strap .............................................

(89 in. OACH)..................................... 00590-44722-71... 7-43 Chain Assembly, Outer Boot Strap .............................................

(93 in. OACH)..................................... 00590-44723-71... 7-43 Chain Assembly, Outer Boot Strap .............................................

(98 in. OACH)..................................... 00590-44724-71... 7-43 Chain, Anchor ..................................... 00590-44950-71... 6-57 Chain, Anchor ..................................... 00590-44954-71... 6-59 Chain, Leaf (Stock Length 100 ft.)........... 00590-03463-71... 7-40 Chain, Leaf.......................................... 00590-45243-71..... 7-5 Clamp Hose......................................... 00590-44924-71... 7-71 Clamp................................................. 00590-42984-71... 3-29 Clamp................................................. 00590-44483-71... 3-14

A-3

Alphabetical Parts Index

Description

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Part No.

Page

Clamp ................................................ 00590-45188-71 ...7-21 Clamp ................................................ 00590-45188-71 ...7-33 Clamp ................................................ 00590-45247-71 ...7-11 Clamp ................................................ 00590-45247-71 ...7-27 Clamp ................................................ 00590-45247-71 ...7-45 Clamp, Auxiliary Hose.......................... 00590-44936-71 ...7-65 Clamp, Auxiliary Hose.......................... 00590-44936-71 ...7-79 Clamp, Auxiliary Hose.......................... 00590-44936-71 ...7-85 Clamp, Hose ....................................... 00590-03346-71 ...7-65 Clamp, Hose ....................................... 00590-03346-71 ...7-79 Clamp, Hose ....................................... 00590-03346-71 ...7-85 Clamp, Hose ....................................... 00590-03541-71 .....6-9 Clamp, Hose ....................................... 00590-44142-71 ...6-17 Clamp, Hose ....................................... 00590-44174-71 .....6-9 Clamp, Hose ....................................... 00590-44185-71 ...3-71 Clamp, Hose ....................................... 00590-44616-71 ...7-45 Clamp, Hose ....................................... 00590-44658-71 ...7-53 Clamp, Hose ....................................... 00590-44658-71 ...7-57 Clamp, Hose ....................................... 00590-44659-71 ...7-53 Clamp, Hose ....................................... 00590-44659-71 ...7-57 Clamp, Hose ....................................... 00590-45256-71 ...7-11 Clamp, Hose ....................................... 00590-45256-71 ...7-27 Clamp, Hose ....................................... 00590-47906-71 .....6-9 Clamp, Hose ....................................... 00590-47907-71 ...7-61 Clamp, Loop Cushioned........................ 00590-50958-71 ...3-14 Clamp, U-Bolt ...................................... 00590-44776-71 ...7-79 Clamp, U-Bolt ...................................... 00590-44776-71 ...7-85 Clip.................................................... 00590-39627-71 ...2-17 Coil .................................................... 00590-44061-71 ...3-21 Coil .................................................... 00590-44071-71 ...3-21 Connector ........................................... 00590-00183-71 ...6-37 Connector, Battery ............................... 00590-45298-71 ...3-13 Connector, Battery ............................... 00590-45298-71 ...3-32 Connector, Coupler .............................. 00590-44842-71 ...7-89 Connector, Nipple ............................... 00590-44841-71 ...7-89 Connector ........................................... 00590-44054-71 ...3-32 Contactor) ........................................... 00590-44496-71 ...3-19 Contactor............................................ 00590-45299-71 ...3-19 Contactor............................................ 00590-44496-71 ...3-21 Contactor............................................ 00590-45299-71 ...3-21 Coupling, Flexible ................................ 00590-45106-71 ...6-43 Coupling, Flexible ................................ 00590-45106-71 ...6-45 Cover Assembly, Console ......................................................... (with High Speed Auxiliary)................... 00590-44374-71 ...2-17 Cover Assembly, Console ......................................................... (without High Speed Auxiliary) .............. 00590-44373-71 ...2-17 Cover Kit............................................. 00590-47858-71 ...3-43 Cover Kit............................................. 00590-47857-71 ...3-39 Cover Kit, Enclosure ............................. 00590-44253-71 ...3-47 Cover ................................................. 00590-44468-71 ...3-19 Cover, Bracket..................................... 00590-45375-71 .....2-7 Cover, Bracket..................................... 00590-45376-71 .....2-7 Cover, Bracket..................................... 00590-45377-71 .....2-7 Cover, End .......................................... 00590-47923-71 ...6-49 Cover, Eyebrow ................................... 00590-44342-71 ...2-17 Cover, Eyebrow ................................... 00590-44343-71 ...2-17 Cover, Eyebrow ................................... 00590-44344-71 ...2-17 Cover, Front, Center ............................. 00590-44347-71 ...2-17 Cover, Front, Left-Hand ......................... 00590-44345-71 ...2-17 Cover, Front, Right-Hand....................... 00590-44359-71 ...2-17 Cover, HSA Handle.............................. 00590-44353-71 ...2-17

A-4

Description

Part No.

Page

Cover, Knee.........................................00590-44346-71 ... 2-17 Cover, Steer.........................................00590-44341-71 ... 2-17 Crosshead ...........................................00590-44612-71 ... 7-45 Crosshead ...........................................00590-45250-71 ... 7-11 Crosshead ...........................................00590-45250-71 ... 7-27 Cushion, Lowering, Piston ......................00590-44973-71 ... 6-53 Cylinder Assembly (4 in.).......................00590-45496-71 ... 7-75 Cylinder Assembly (77 in. OACH) ..........00590-45336-71 ... 6-77 Cylinder Assembly (77 in. OACH) ..........00590-45355-71 ... 6-65 Cylinder Assembly (77 in. OACH) ..........00590-45355-71 ... 6-71 Cylinder Assembly (77 in. OACH) ..........00590-45359-71 ... 6-63 Cylinder Assembly (77 in. OACH) ..........00590-45359-71 ... 6-69 Cylinder Assembly (77 in. OACH) ..........00590-45360-71 ... 6-67 Cylinder Assembly (77 in. OACH) ..........00590-45366-71 ... 6-61 Cylinder Assembly (8 in.).......................00590-45511-71 ... 7-75 Cylinder Assembly (83 in. OACH) ..........00590-45337-71 ... 6-77 Cylinder Assembly (83 in. OACH) ..........00590-45354-71 ... 6-65 Cylinder Assembly (83 in. OACH) ..........00590-45354-71 ... 6-71 Cylinder Assembly (83 in. OACH) ..........00590-45358-71 ... 6-63 Cylinder Assembly (83 in. OACH) ..........00590-45358-71 ... 6-69 Cylinder Assembly (83 in. OACH) ..........00590-45361-71 ... 6-67 Cylinder Assembly (83 in. OACH) ..........00590-45365-71 ... 6-61 Cylinder Assembly (88 in. OACH) ..........00590-45362-71 ... 6-67 Cylinder Assembly (89 in. OACH) ..........00590-45353-71 ... 6-71 Cylinder Assembly (89 in. OACH) ..........00590-45357-71 ... 6-69 Cylinder Assembly (89 in. OACH) ..........00590-45338-71 ... 6-77 Cylinder Assembly (89 in. OACH) ..........00590-45353-71 ... 6-65 Cylinder Assembly (89 in. OACH) ..........00590-45357-71 ... 6-63 Cylinder Assembly (89 in. OACH) ..........00590-45364-71 ... 6-61 Cylinder Assembly (93 in. OACH) ..........00590-45339-71 ... 6-77 Cylinder Assembly (95 in. OACH) ..........00590-45352-71 ... 6-65 Cylinder Assembly (95 in. OACH) ..........00590-45352-71 ... 6-71 Cylinder Assembly (95 in. OACH) ..........00590-45356-71 ... 6-63 Cylinder Assembly (95 in. OACH) ..........00590-45356-71 ... 6-69 Cylinder Assembly (95 in. OACH) ..........00590-45363-71 ... 6-61 Cylinder Assembly (95 in. OACH) ..........00590-45363-71 ... 6-67 Cylinder Assembly (98 in. OACH) ..........00590-45340-71 ... 6-77 Cylinder Assembly, Free Lift .......................................................

(107 in. OACH) ...................................00590-45370-71 ... 6-53 Cylinder Assembly, Free Lift .......................................................

(83 in. OACH) .....................................00590-45351-71 ... 6-53 Cylinder Assembly, Free Lift .......................................................

(88 in. OACH) .....................................00590-45371-71 ... 6-53 Cylinder Assembly, Free Lift .......................................................

(95 in. OACH) .....................................00590-45372-71 ... 6-53 Cylinder Assembly, Free Lift .......................................................

(99 in. OACH) .....................................00590-45369-71 ... 6-53 Cylinder Assembly, Main Lift, Left-Hand .......................................

(107 in. OACH) ...................................00590-45343-71 ... 6-55 Cylinder Assembly, Main Lift, Left-Hand .......................................

(83 in. OACH) .....................................00590-45341-71 ... 6-55 Cylinder Assembly, Main Lift, Left-Hand .......................................

(88 in. OACH) .....................................00590-45344-71 ... 6-55 Cylinder Assembly, Main Lift, Left-Hand .......................................

(95 in. OACH) .....................................00590-45345-71 ... 6-55 Cylinder Assembly, Main Lift, Left-Hand .......................................

(99 in. OACH) .....................................00590-45342-71 ... 6-55 Cylinder Assembly, Main Lift, Right-Hand.....................................

(107 in. OACH) ...................................00590-45348-71 ... 6-55 Cylinder Assembly, Main Lift, Right-Hand.....................................

(83 in. OACH) .....................................00590-45346-71 ... 6-55

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Description

Part No.

Page

Cylinder Assembly, Main Lift, Right-Hand.....................................

(88 in. OACH) .....................................00590-45349-71 ... 6-55 Cylinder Assembly, Main Lift, Right-Hand.....................................

(95 in. OACH) .....................................00590-45350-71 ... 6-55 Cylinder Assembly, Main Lift, Right-Hand.....................................

(99 in. OACH) .....................................00590-45347-71 ... 6-55 Cylinder Assembly, Sideshift ..................00590-44898-71 ... 7-73 Cylinder, Free Lift (83 in. OACH) ...........00590-45321-71 ... 6-57 Cylinder, Free Lift (88 in. OACH) ...........00590-44938-71 ... 6-57 Cylinder, Free Lift (96 in. OACH) ...........00590-45368-71 ... 6-57 Cylinder, Free Lift..................................00590-44938-71 ..... 7-5 Cylinder, Free Lift..................................00590-45321-71 ..... 7-5 Cylinder, Main Lift (83 in. OACH) ..........00590-45367-71 ... 6-59 Cylinder, Main Lift (88 in. OACH) ..........00590-44951-71 ... 6-59 Cylinder, Main Lift ................................00590-44951-71 ..... 7-5 Cylinder, Main Lift ................................00590-45367-71 ..... 7-5 Cylinder, Main Lift, Left-Hand .....................................................

(77 in. OACH) .....................................00590-45326-71 ... 6-81 Cylinder, Main Lift, Left-Hand .....................................................

(83 in. OACH) .....................................00590-45327-71 ... 6-81 Cylinder, Main Lift, Left-Hand .....................................................

(89 in. OACH) .....................................00590-45328-71 ... 6-81 Cylinder, Main Lift, Left-Hand .....................................................

(93 in. OACH) .....................................00590-45329-71 ... 6-81 Cylinder, Main Lift, Left-Hand .....................................................

(95 in. OACH) .....................................00590-45330-71 ... 6-81 Cylinder, Main Lift, Right-Hand ...................................................

(77 in. OACH) .....................................00590-45331-71 ... 6-79 Cylinder, Main Lift, Right-Hand ...................................................

(83 in. OACH) .....................................00590-45332-71 ... 6-79 Cylinder, Main Lift, Right-Hand ...................................................

(89 in. OACH) .....................................00590-45333-71 ... 6-79 Cylinder, Main Lift, Right-Hand ...................................................

(93 in. OACH) .....................................00590-45334-71 ... 6-79 Cylinder, Main Lift, Right-Hand ...................................................

(95 in. OACH) .....................................00590-45335-71 ... 6-79 Cylinder, Main, Left-Hand ..........................................................

(107 in. OACH) ...................................00590-45343-71 ... 6-75 Cylinder, Main, Left-Hand ..........................................................

(83 in. OACH) .....................................00590-45341-71 ... 6-75 Cylinder, Main, Left-Hand ..........................................................

(88 in. OACH) .....................................00590-45344-71 ... 6-75 Cylinder, Main, Left-Hand ..........................................................

(95 in. OACH) .....................................00590-45345-71 ... 6-75 Cylinder, Main, Left-Hand ..........................................................

(99 in. OACH) .....................................00590-45342-71 ... 6-75 Cylinder, Main, Right-Hand........................................................

(107 in. OACH) ...................................00590-45348-71 ... 6-73 Cylinder, Main, Right-Hand .......................................................

(83 in. OACH) .....................................00590-45346-71 ... 6-73 Cylinder, Main, Right-Hand........................................................

(88 in. OACH) .....................................00590-45349-71 ... 6-73 Cylinder, Main, Right-Hand .......................................................

(95 in. OACH) .....................................00590-45350-71 ... 6-73 Cylinder, Main, Right-Hand........................................................

(99 in. OACH) ....................................00590-45347-71 ... 6-73 Dampener, Main Lift..............................00590-44750-71 ... 7-40 Decal ..................................................00590-44406-71 ... 2-18 Decal ..................................................00590-44478-71 ... 3-19 Decal, Cold Storage..............................00590-47871-71 ... 2-18 Decal, Control Handle (HSA) .................00590-44389-71 ... 2-18

00715-00085-13, 25 Jun 2013

Description

Alphabetical Parts Index

Part No.

Page

Decal, Control Handle (LSA) .................. 00590-44357-71... 2-17 Decal, Control Handle (Standard)........... 00590-44356-71... 2-17 Decal, Control Handle .......................... 00590-44356-71... 2-21 Decal, Control Handle .......................... 00590-47902-71... 2-21 Decal, Control...................................... 00590-44391-71... 2-21 Decal, Control...................................... 00590-44401-71... 2-21 Decal, Control...................................... 00590-44412-71... 2-21 Decal, Control...................................... 00590-44413-71... 2-21 Decal, Control...................................... 00590-44414-71... 2-21 Decal, Control...................................... 00590-44415-71... 2-21 Decal, Control...................................... 00590-44416-71... 2-21 Decal, Control...................................... 00590-44417-71... 2-21 Decal, Control...................................... 00590-44418-71... 2-21 Decal, Control...................................... 00590-44419-71... 2-21 Decal, EE ............................................ 00590-44371-71... 2-17 Decal, High Speed Auxiliary, Handle ..... 00590-44411-71... 2-21 Decal, Light ......................................... 00590-44151-71... 3-61 Decal, No Hand Hold........................... 00590-45270-71... 7-41 Decal, No Hand Hold........................... 00590-45270-71..... 7-9 Decal, No Hand Hold........................... 00590-45270-71... 7-24 Decal, No Step .................................... 00590-45271-71..... 7-9 Decal, No Step .................................... 00590-45273-71..... 7-9 Decal, No Step .................................... 00590-45271-71... 7-41 Decal, No Step .................................... 00590-45273-71... 7-24 Decal, No Step .................................... 00590-45273-71... 7-41 Decal, Safety ....................................... 00590-44906-71... 7-73 Decal, Toyota ...................................... 00590-44348-71... 2-18 Decal, Toyota ...................................... 00590-44369-71... 2-17 Decal, Toyota ...................................... 00590-44421-71... 2-18 Decal, Warning ................................... 00590-41810-71... 2-18 Decal, Warning ................................... 00590-45272-71... 7-24 Decal, Warning ................................... 00590-45272-71..... 7-9 Decal, Warning ................................... 00590-45287-71..... 7-9 Decal, Warning ................................... 00590-44266-71... 2-30 Decal, Warning ................................... 00590-44349-71... 2-17 Decal, Warning ................................... 00590-44352-71... 2-17 Decal, Warning ................................... 00590-44354-71... 2-17 Decal, Warning ................................... 00590-44379-71... 2-18 Decal, Warning ................................... 00590-44402-71... 2-18 Decal, Warning ................................... 00590-44403-71... 2-18 Decal, Warning ................................... 00590-44404-71... 2-18 Decal, Warning ................................... 00590-44405-71... 2-18 Decal, Warning ................................... 00590-45272-71... 7-41 Decal, Warning ................................... 00590-45287-71... 7-24 Decal, Warning, Carriage Stop ............. 00590-45169-71... 7-24 Decal, Warning, Trapped Air ................ 00590-45274-71..... 7-9 Disc, Friction ........................................ 00590-44551-71... 4-13 Disc, Orifice ........................................ 00590-46349-71... 6-23 Display, Operator ............................... 00590-44069-71... 3-23 Door Weldment ................................... 00590-44275-71... 2-30 Door, Battery, Left-Hand ........................ 00590-44264-71... 2-29 Door, Battery, Left-Hand ........................ 00590-44265-71... 2-29 Door, Battery, Left-Hand ........................ 00590-44277-71... 2-29 Door, Battery, Right-Hand ...................... 00590-44258-71... 2-29 Door, Battery, Right-Hand ...................... 00590-44267-71... 2-29 Door, Battery, Right-Hand ...................... 00590-44269-71... 2-29 Elbow ................................................. 00590-39599-71... 6-21 Elbow, 45 Degree ................................ 00590-44843-71... 7-89 Elbow, 90 Degree ................................ 00590-44087-71... 6-21 Elbow, 90 Degree ................................ 00590-44057-71... 6-21 Elbow, 90 Degree ................................ 00590-44081-71... 6-21

A-5

Alphabetical Parts Index

Description

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Part No.

Page

Elbow, 90 Degree (V1)......................... 00590-44945-71 ...6-21 Elbow, 90 Degree................................ 00590-44109-71 ...6-21 Elbow, 90 Degree Swivel...................... 00590-44106-71 ...6-18 Elbow, 90 Degree................................ 00590-44057-71 ...6-31 Elbow, 90 Degree................................ 00590-44081-71 ...6-31 Elbow, 90 Degree................................ 00590-44087-71 ...6-25 Elbow, 90 Degree................................ 00590-44090-71 ...6-34 Elbow, 90 Degree................................ 00590-44109-71 ...6-25 Elbow, 90 Degree................................ 00590-44301-71 .....3-3 Elbow, 90 Degree................................ 00590-44844-71 ...7-89 Elbow, 90 Degree................................ 00590-44856-71 ...7-61 Elbow, 90 Degree................................ 00590-44945-71 ...6-57 Elbow, 90 Degree................................ 00590-44945-71 ...6-59 Elbow, 90 Degree................................ 00590-45034-71 ...6-31 Elbow, 90 Degree................................ 00590-45061-71 ...6-25 Elbow, 90 Degree................................ 00590-45069-71 ...6-34 Elbow, 90 Degree, Swivel..................... 00590-47905-71 ...6-31 Enclosure Weldment............................. 00590-44499-71 ...3-19 End Head Assembly, Commutator .......... 00590-44038-71 ...3-35 End Head Assembly, Commutator .......... 00590-44107-71 ...3-37 End Head Assembly, Commutator .......... 00590-44107-71 ...3-39 End Head Assembly, Commutator .......... 00590-44191-71 ...3-45 End Head Assembly, Commutator .......... 00590-44196-71 ...3-43 End Head Assembly, Commutator .......... 00590-44221-71 ...3-41 End Head, Commutator ........................ 00590-44251-71 ...3-47 End Head, Commutator, Machined ........ 00590-44206-71 ...3-43 End Head, Commutator, Machined ........ 00590-44216-71 ...3-45 End Head, Commutator, Machined ........ 00590-44222-71 ...3-41 Fan Kit................................................ 00590-47140-71 ...3-35 Fan, External ....................................... 00590-44223-71 ...3-37 Fan, External ....................................... 00590-44223-71 ...3-39 Fan, Lift Cooling................................... 00590-45095-71 ...6-39 Field Coil Kit........................................ 00590-44028-71 ...3-35 Field Coil Kit........................................ 00590-44195-71 ...3-43 Field Coil Kit........................................ 00590-44204-71 ...3-45 Field Coil Kit........................................ 00590-44220-71 ...3-41 Field Coil Kit........................................ 00590-44239-71 ...3-37 Field Coil Kit........................................ 00590-44239-71 ...3-39 Filter, Element ...................................... 00590-03061-71 .....6-9 Fire Extinguisher................................... 00590-47886-71 ...2-32 Fitting ................................................. 00590-44987-71 ...6-77 Fitting ................................................. 00590-44987-71 ...7-45 Fitting ................................................. 00590-45252-71 ...7-11 Fitting ................................................. 00590-45252-71 ...7-27 Fitting ................................................. 00590-45254-71 ...7-11 Fitting ................................................. 00590-45254-71 ...7-27 Fitting ................................................. 00590-45265-71 ...7-11 Fitting ................................................. 00590-45265-71 ...7-27 Fitting, 14-8 ........................................ 00590-45195-71 ...7-23 Fitting, 6-6, Elbow, SAE ........................ 00590-45181-71 ...7-53 Fitting, 6-6, Elbow, SAE ........................ 00590-45181-71 ...7-57 Fitting, 6-6, Elbow, SAE ........................ 00590-45181-71 ...7-21 Fitting, 6-6, Elbow, SAE ........................ 00590-45181-71 ...7-33 Fitting, 6-6, Elbow, Street ...................... 00590-45182-71 ...7-53 Fitting, 6-6, Elbow, Street ...................... 00590-45182-71 ...7-21 Fitting, 6-6, Elbow, Street ...................... 00590-45182-71 ...7-23 Fitting, 6-6, Elbow, Street ...................... 00590-45182-71 ...7-33 Fitting, 6-6, Straight.............................. 00590-45183-71 ...7-53 Fitting, 6-6, Straight.............................. 00590-45183-71 ...7-21 Fitting, 6-6, Straight.............................. 00590-45183-71 ...7-33 Fitting, 8-6 .......................................... 00590-45156-71 ...7-23

A-6

Description

Part No.

Page

Fitting, 8-8 ...........................................00590-45196-71 ... 7-23 Fitting, Adapter ....................................00590-45167-71 ... 7-23 Fitting, Air Vent ....................................00590-44505-71 ..... 4-5 Fitting, Bulkhead Elbow .........................00590-44746-71 ... 7-40 Fitting, Bulkhead ...................................00590-44614-71 ... 7-45 Fitting, Elbow, 90 Degree ......................00590-44928-71 ... 7-71 Fitting, Elbow, 90 Degree ......................00590-44928-71 ... 7-79 Fitting, Grease......................................00590-51081-71 ... 7-93 Fitting, Grease......................................00590-00423-71 ..... 3-5 Fitting, Grease......................................00590-45160-71 ... 7-23 Fitting, Grease......................................00590-45507-71 ... 7-75 Fitting, Grease......................................00590-51082-71 ... 7-93 Fitting, Hose.........................................00590-03000-71 ... 6-21 Fitting, Hose.........................................00590-44237-71 ... 6-21 Fitting, Hose.........................................00590-44237-71 ... 6-31 Fitting, Hose.........................................00590-44237-71 ..... 6-9 Fitting, Hose.........................................00590-45102-71 ... 6-40 Fitting, Hose.........................................00590-45103-71 ... 6-43 Fitting, Hose.........................................00590-45110-71 ... 6-45 Fitting, Hydraulic ..................................00590-44827-71 ... 7-89 Fitting, Hydraulic ..................................00590-44840-71 ... 7-89 Fitting, Hydraulic ..................................00590-44848-71 ... 7-89 Fitting, Hydraulic ..................................00590-44859-71 ... 7-65 Fitting, Hydraulic ..................................00590-44859-71 ... 7-79 Fitting, Hydraulic ..................................00590-44859-71 ... 7-85 Fitting, Hydraulic ..................................00590-45166-71 ... 7-23 Fitting, Hydraulic ..................................00590-45166-71 ... 7-45 Fitting, Pressure Nipple..........................00590-45107-71 ... 6-45 Fitting, Reducer.....................................00590-44533-71 ..... 4-5 Fitting, Swivel, 45 Degree......................00590-45165-71 ... 7-23 Fitting, Truck (Left-Hand IR) .....................00590-44706-71 ... 7-33 Fitting, Truck (Left-Hand IR) .....................00590-44717-71 ... 7-33 Fitting, Truck (Right-Hand IR)...................00590-44703-71 ... 7-33 Fitting, Truck (Right-Hand IR)...................00590-44704-71 ... 7-33 Flange, Spigot......................................00590-47914-71 ... 6-49 Fork Assembly (30 in. Length).................00590-44811-71 ... 7-91 Fork Assembly (30 in. Length).................00590-44814-71 ... 7-91 Fork Assembly (30 in. Length).................00590-44815-71 ... 7-91 Fork Assembly (30 in. Length).................00590-44821-71 ... 7-91 Fork Assembly (36 in. Length).................00590-44805-71 ... 7-91 Fork Assembly (36 in. Length).................00590-44812-71 ... 7-91 Fork Assembly (36 in. Length).................00590-44822-71 ... 7-91 Fork Assembly (36 in. Length).................00590-44836-71 ... 7-91 Fork Assembly (42 in. Length) (1.5 in. Lowered) ........................... ..........................................................00590-44813-71 ... 7-91 Fork Assembly (42 in. Length)(1.5 in. Lowered) ............................ ..........................................................00590-44817-71 ... 7-91 Fork Assembly (42 in. Length)(1.75 in. Lowered) .......................... ..........................................................00590-44807-71 ... 7-91 Fork Assembly (42 in. Length).................00590-44823-71 ... 7-91 Fork Assembly (48 in. Length).................00590-44808-71 ... 7-91 Fork Assembly (48 in. Length).................00590-44818-71 ... 7-91 Fork Assembly (48 in. Length).................00590-44826-71 ... 7-91 Fork Assembly (54 in. Length).................00590-44809-71 ... 7-91 Fork Assembly (54 in. Length).................00590-44819-71 ... 7-91 Fork Assembly (54 in. Length).................00590-44824-71 ... 7-91 Fork Assembly (60 in. Length).....................................................

(1.5 in. Lowered) ..................................00590-44820-71 ... 7-91 Fork Assembly (60 in. Length).....................................................

(1.75 in. Lowered) ................................00590-44810-71 ... 7-91

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Description

Part No.

Page

Fork Assembly (60 in. Length).....................................................

(1.75 in. Lowered) ................................00590-44825-71 ... 7-91 Fork Pin ...............................................00590-45059-71 ... 7-91 Frame Weldment, Carriage ...................00590-51077-71 ... 7-93 Frame Weldment, Main.............................................................

(77 in. OACH) .....................................00590-44594-71 ... 7-46 Frame Weldment, Main.............................................................

(83 in. OACH) .....................................00590-44595-71 ... 7-46 Frame Weldment, Main.............................................................

(89 in. OACH) .....................................00590-44607-71 ... 7-46 Frame Weldment, Main.............................................................

(93 in. OACH) .....................................00590-44597-71 ... 7-46 Frame Weldment, Main.............................................................

(98 in. OACH) .....................................00590-44587-71 ... 7-46 Frame Weldment, Main.........................00590-45234-71 ..... 7-5 Frame Weldment, Main.........................00590-45235-71 ..... 7-5 Fuse (100 Amp)....................................00590-44466-71 ... 3-19 Fuse (15 Amp)..........................................................................

(FU5, FU6, FU7, and FU10) ...................00590-00552-71 ... 3-19 Fuse (40 Amp)......................................00590-44501-71 ... 3-19 Fuse (5 Amp) (FU8 and FU9)..................00590-03446-71 ... 3-19 Fuse (500 Amp)....................................00590-44473-71 ... 3-19 Fuse (600 Amp)....................................00590-44500-71 ... 3-19 Fuse, Piston ..........................................00590-44608-71 ... 7-45 Gate, Battery (With Spacer) ...................00590-44384-71 ... 2-22 Gate, Battery (With Spacer) ...................00590-44385-71 ... 2-22 Gate, Battery (With Spacer) ...................00590-44386-71 ... 2-22 Gear Reducer.......................................00590-43600-71 ..... 4-7 Gear Reducer.......................................00590-43601-71 ..... 4-7 Gear Reducer, Drive Unit, Left-Hand........00590-43601-71 ..... 4-5 Gear Reducer, Drive Unit, Right-Hand .....00590-43600-71 ..... 4-5 Gear Set, Spiral Bevel ...........................00590-44570-71 ..... 4-7 Gear, Helical Pinion..............................00590-44579-71 ..... 4-7 Gear, Helical .......................................00590-44571-71 ..... 4-7 Gear, Wheel Set ..................................00590-47932-71 ... 6-49 Gland .................................................00590-45225-71 ... 6-85 Gland, Cylinder Head...........................00590-51080-71 ... 7-93 Grommet .............................................00590-44250-71 ... 3-51 Grommet .............................................00590-44250-71 ... 3-61 Grommet .............................................00590-44250-71 ... 3-65 Guard Weldment, Overhead .................00590-45380-71 ..... 2-7 Guard Weldment, Overhead .................00590-45381-71 ..... 2-7 Guard .................................................00590-45186-71 ... 7-21 Guard .................................................00590-45186-71 ... 7-33 Guard .................................................00590-47075-71 ... 3-14 Guard, Backrest .......................................................................

(Width 32 in., Height 30 in.) .................00590-44323-71 ... 2-31 Guard, Backrest .......................................................................

(Width 32 in., Height 36 in.) .................00590-44321-71 ... 2-31 Guard, Backrest .......................................................................

(Width 32 in., Height 42 in.) .................00590-44324-71 ... 2-31 Guard, Backrest .......................................................................

(Width 32 in., Height 48 in.) .................00590-44320-71 ... 2-31 Guard, Backrest ......................................................................

(Width 32 in., Height 54 in.) .................00590-44322-71 ... 2-31 Guard, Backrest .......................................................................

(Width 32 in., Height 60 in.) .................00590-49566-71 ... 2-31 Guard, Backrest .......................................................................

(Width 37 in., Height 30 in.) .................00590-44339-71 ... 2-31 Guard, Backrest .......................................................................

(Width 37 in., Height 36 in.) .................00590-44326-71 ... 2-31

00715-00085-13, 25 Jun 2013

Description

Alphabetical Parts Index

Part No.

Page

Guard, Backrest .......................................................................

(Width 37 in., Height 42 in.) ................. 00590-44329-71... 2-31 Guard, Backrest .......................................................................

(Width 37 in., Height 48 in.) ................. 00590-47756-71... 2-31 Guard, Backrest .......................................................................

(Width 37 in., Height 54 in.) ................. 00590-44327-71... 2-31 Guard, Backrest .......................................................................

(Width 37 in., Height 60 in.) ................. 00590-47900-71... 2-31 Guard, Battery ..................................... 00590-44270-71... 2-29 Guard, Battery ..................................... 00590-44271-71... 2-29 Guard, Battery ..................................... 00590-44272-71... 2-29 Guard, Cable ...................................... 00590-44297-71... 2-30 Guard, Cable ...................................... 00590-44367-71... 2-17 Guard, Cable ...................................... 00590-44367-71... 3-51 Guard, Cable ...................................... 00590-44367-71... 3-61 Guard, Cable ...................................... 00590-44367-71... 3-65 Guard, Chain ...................................... 00590-45246-71... 7-11 Guard, Chain ...................................... 00590-45246-71... 7-27 Guard, Finger ...................................... 00590-44181-71... 3-65 Guard, Hose........................................ 00590-44668-71... 7-53 Guard, Hose........................................ 00590-44668-71... 7-57 Guard, Hose........................................ 00590-44768-71... 7-79 Guard, Hose........................................ 00590-44768-71... 7-85 Guard, Light ........................................ 00590-44133-71... 3-61 Guard, Light ........................................ 00590-44134-71... 3-61 Guard, Pallet ....................................... 00590-44828-71... 7-73 Guard, Warning Light........................... 00590-03034-71... 3-51 Guide ................................................. 00590-44083-71... 3-21 Guide ................................................. 00590-44911-71... 7-73 Guide, Bar .......................................... 00590-44667-71... 7-53 Guide, Bar .......................................... 00590-44667-71... 7-57 Guide, Lower (77 in. OACH)................. 00590-44670-71... 7-53 Guide, Lower (77 in. OACH)................. 00590-44879-71... 7-57 Guide, Lower (83 in. OACH)................. 00590-44670-71... 7-53 Guide, Lower (83 in. OACH)................. 00590-44879-71... 7-57 Guide, Lower (89 in. OACH)................. 00590-44671-71... 7-53 Guide, Lower (89 in. OACH)................. 00590-44892-71... 7-57 Guide, Lower (93 in. OACH)................. 00590-44672-71... 7-53 Guide, Lower (93 in. OACH)................. 00590-44881-71... 7-57 Guide, Lower (98 in. OACH)................. 00590-44641-71... 7-53 Guide, Lower (98 in. OACH)................. 00590-44871-71... 7-57 Guide, Lower, Left-Hand ............................................................

(77 in. OACH)..................................... 00590-45112-71... 7-21 Guide, Lower, Left-Hand ............................................................

(77 in. OACH)..................................... 00590-45175-71... 7-33 Guide, Lower, Left-Hand ............................................................

(83 in. OACH)..................................... 00590-44913-71... 7-33 Guide, Lower, Left-Hand ............................................................

(83 in. OACH)..................................... 00590-45112-71... 7-21 Guide, Lower, Left-Hand ............................................................

(89 in. OACH)..................................... 00590-45124-71... 7-21 Guide, Lower, Left-Hand ............................................................

(89 in. OACH)..................................... 00590-45223-71... 7-33 Guide, Lower, Left-Hand ............................................................

(95 in. OACH)..................................... 00590-45125-71... 7-21 Guide, Lower, Left-Hand ............................................................

(95 in. OACH)..................................... 00590-45223-71... 7-33 Guide, Lower, Right-Hand .........................................................

(77 in. OACH)..................................... 00590-44700-71... 7-33 Guide, Lower, Right-Hand .........................................................

(77 in. OACH)..................................... 00590-45130-71... 7-21

A-7

Alphabetical Parts Index

Description

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Part No.

Page

Guide, Lower, Right-Hand .........................................................

(83 in. OACH) .................................... 00590-44701-71 ...7-33 Guide, Lower, Right-Hand .........................................................

(83 in. OACH) .................................... 00590-45130-71 ...7-21 Guide, Lower, Right-Hand .........................................................

(89 in. OACH) .................................... 00590-44702-71 ...7-33 Guide, Lower, Right-Hand .........................................................

(89 in. OACH) .................................... 00590-45131-71 ...7-21 Guide, Lower, Right-Hand .........................................................

(95 in. OACH) .................................... 00590-44702-71 ...7-33 Guide, Lower, Right-Hand .........................................................

(95 in. OACH) .................................... 00590-45157-71 ...7-21 Guide, Spring...................................... 00590-44589-71 ...7-46 Guide, Upper (77 in. OACH) ................ 00590-44638-71 ...7-53 Guide, Upper (77 in. OACH) ................ 00590-44875-71 ...7-57 Guide, Upper (83 in. OACH) ................ 00590-44638-71 ...7-53 Guide, Upper (83 in. OACH) ................ 00590-44875-71 ...7-57 Guide, Upper (89 in. OACH) ................ 00590-44651-71 ...7-53 Guide, Upper (89 in. OACH) ................ 00590-44876-71 ...7-57 Guide, Upper (93 in. OACH) ................ 00590-44640-71 ...7-53 Guide, Upper (93 in. OACH) ................ 00590-44877-71 ...7-57 Guide, Upper (98 in. OACH) ................ 00590-44630-71 ...7-53 Guide, Upper (98 in. OACH) ................ 00590-44878-71 ...7-57 Guide, Upper, Left-Hand ...........................................................

(77 in. OACH) .................................... 00590-45119-71 ...7-21 Guide, Upper, Left-Hand ...........................................................

(77 in. OACH) .................................... 00590-45171-71 ...7-33 Guide, Upper, Left-Hand ...........................................................

(83 in. OACH) .................................... 00590-45120-71 ...7-21 Guide, Upper, Left-Hand ...........................................................

(83 in. OACH) .................................... 00590-45172-71 ...7-33 Guide, Upper, Left-Hand ...........................................................

(89 in. OACH) .................................... 00590-45133-71 ...7-21 Guide, Upper, Left-Hand ...........................................................

(89 in. OACH) .................................... 00590-45173-71 ...7-33 Guide, Upper, Left-Hand ...........................................................

(95 in. OACH) .................................... 00590-45122-71 ...7-21 Guide, Upper, Left-Hand ...........................................................

(95 in. OACH) .................................... 00590-45174-71 ...7-33 Guide, Upper, Right-Hand.........................................................

(77 in. OACH) .................................... 00590-44946-71 ...7-33 Guide, Upper, Right-Hand.........................................................

(77 in. OACH) .................................... 00590-45126-71 ...7-21 Guide, Upper, Right-Hand.........................................................

(83 in. OACH) .................................... 00590-44697-71 ...7-33 Guide, Upper, Right-Hand.........................................................

(83 in. OACH) .................................... 00590-45127-71 ...7-21 Guide, Upper, Right-Hand.........................................................

(89 in. OACH) .................................... 00590-44698-71 ...7-33 Guide, Upper, Right-Hand.........................................................

(89 in. OACH) .................................... 00590-45128-71 ...7-21 Guide, Upper, Right-Hand.........................................................

(95 in. OACH) .................................... 00590-44699-71 ...7-33 Guide, Upper, Right-Hand.........................................................

(95 in. OACH) .................................... 00590-45129-71 ...7-21 Handle Assembly ................................. 00590-45041-71 ...6-34 Handle Assembly ................................. 00590-45040-71 ...6-34 Handle Assembly (Standard) ................. 00590-44115-71 ...3-29 Handle Assembly (Standard) ................. 00590-44115-71 ...3-25 Handle Weldment ................................ 00590-45091-71 ...6-37 Handle, Base....................................... 00590-43995-71 ...3-29

A-8

Description

Part No.

Page

Handle, Left-Hand .................................00590-44105-71 ... 3-29 Handle, Right-Hand...............................00590-44099-71 ... 3-29 Hardware Kit .......................................00590-39794-71 ... 3-53 Harness Assembly.................................00590-44769-71 ... 7-79 Harness Assembly (107 in. OACH).........00590-44772-71 ... 7-79 Harness Assembly (107 in. OACH).........00590-44772-71 ... 7-85 Harness Assembly (83 in. OACH)...........00590-44770-71 ... 7-79 Harness Assembly (83 in. OACH)...........00590-44770-71 ... 7-85 Harness Assembly (88 in. OACH)...........00590-44762-71 ... 7-79 Harness Assembly (88 in. OACH)...........00590-44762-71 ... 7-85 Harness Assembly (95 in. OACH)...........00590-44774-71 ... 7-79 Harness Assembly (95 in. OACH)...........00590-44774-71 ... 7-85 Harness Assembly (99 in. OACH)...........00590-44782-71 ... 7-79 Harness Assembly (99 in. OACH)...........00590-44782-71 ... 7-85 Harness Assembly.....................................................................

(JC10 to B1, S3, S4, S11, and S12) .......00590-44442-71 ... 3-13 Harness Assembly.....................................................................

(JC4 to JX4, S13, S14, LPC-1, JF5)..........00590-44444-71 ... 3-13 Harness Assembly (JC5 to JD1)...............00590-44448-71 ... 3-13 Harness Assembly (JC6 to JH1)...................................................

(Control Handle) ...................................00590-44449-71 ... 3-13 Harness Assembly (JC7 to S2 and JS2)....00590-44450-71 ... 3-13 Harness Assembly.....................................................................

(JC8 to JF2 and Contactor Panel) ............00590-44462-71 ... 3-13 Harness Assembly (JC9, SOL-1 ...................................................

SOL-4 thru 9, and JPH3) ........................00590-44452-71 ... 3-13 Harness Assembly.....................................................................

(JF1 to TP1 and TP4) .............................00590-44454-71 ... 3-13 Harness Assembly.....................................................................

(JF3 to Key Switch, EPO)........................00590-44447-71 ... 3-13 Harness Assembly (JX1 to JTR1) ..............00590-44445-71 ... 3-13 Harness Assembly (JX2 to JLT1)...............00590-44446-71 ... 3-13 Harness Assembly.....................................................................

(PS11 to BW and MT) ...........................00590-44456-71 ... 3-13 Harness Assembly.....................................................................

(PS12 to BW and MT) ...........................00590-44455-71 ... 3-13 Harness Assembly.....................................................................

(PS8 to BW and MT) .............................00590-44457-71 ... 3-13 Harness Assembly ....................................................................

(SOL-2 and SOL-10 to JH2) ....................00590-45402-71 ... 3-14 Harness Assembly.................................00590-44463-71 ... 3-19 Harness Assembly.................................00590-44472-71 ... 3-19 Harness Assembly.................................00590-44474-71 ... 3-19 Harness Assembly.................................00590-44769-71 ... 7-85 Harness Assembly.................................00590-44835-71 ... 7-80 Harness Assembly.................................00590-47874-71 ... 3-61 Harness Assembly.................................00590-47875-71 ... 3-51 Harness Assembly.................................00590-50950-71 ... 7-86 Harness, Horn ......................................00590-44050-71 ... 3-31 Harness, Wiring ...................................00590-44014-71 ... 3-29 Head Kit, Drive End ..............................00590-44022-71 ... 3-35 Head Kit, Drive End ..............................00590-44210-71 ... 3-37 Head Kit, Drive End ..............................00590-44210-71 ... 3-39 Head Kit, Drive End ..............................00590-44198-71 ... 3-43 Head Kit, Drive End ..............................00590-44199-71 ... 3-41 Head Kit, Drive End ..............................00590-44242-71 ... 3-45 Head Kit, Drive End ..............................00590-44252-71 ... 3-47 Hinge..................................................00590-46704-71 ... 2-30 Holder, Brush .......................................00590-44033-71 ... 3-41 Holder, Brush .......................................00590-44211-71 ... 3-37 Holder, Brush .......................................00590-44211-71 ... 3-39

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Description

Part No.

Page

Holder, Brush .......................................00590-44211-71 ... 3-43 Holder, Brush .......................................00590-44211-71 ... 3-45 Holder, Brush .......................................00590-44231-71 ... 3-47 Holder, Brush .......................................00590-44033-71 ... 3-35 Hook, Lower ........................................00590-44903-71 ... 7-73 Hook, Lower ........................................00590-45499-71 ... 7-75 Hook, Lower ........................................00590-51083-71 ... 7-93 Hook, Lower, Quick Disconnect ..............00590-44908-71 ... 7-73 Horn Assembly .....................................00590-44045-71 ... 3-31 Horn With Bracket ................................00590-50591-71 ... 3-31 Horn, Alarm .........................................00590-40580-71 ... 3-62 Hose (77 in. OACH) .............................00590-45113-71 ... 7-21 Hose (77 in. OACH) .............................00590-45113-71 ... 7-33 Hose (83 in. OACH) .............................00590-45145-71 ... 7-21 Hose (83 in. OACH) .............................00590-45145-71 ... 7-33 Hose (89 in. OACH) .............................00590-45179-71 ... 7-21 Hose (89 in. OACH) .............................00590-45179-71 ... 7-33 Hose (95 in. OACH) .............................00590-45180-71 ... 7-21 Hose (95 in. OACH) .............................00590-45180-71 ... 7-33 Hose Assembly .....................................00590-44526-71 ..... 3-9 Hose Assembly .....................................00590-44527-71 ..... 3-9 Hose Assembly .....................................00590-44528-71 ..... 3-9 Hose Assembly ....................................00590-44531-71 ..... 3-9 Hose Assembly (107 in. OACH / A1 Hose..................................

Over the Free Lift Cylinder) ....................00590-44838-71 ... 7-86 Hose Assembly (107 in. OACH).............00590-44832-71 ... 7-80 Hose Assembly (107 in. OACH).............00590-44832-71 ... 7-86 Hose Assembly (107 in. OACH).............00590-44838-71 ... 7-80 Hose Assembly (107 in. OACH).............00590-44867-71 ... 7-79 Hose Assembly (107 in. OACH).............00590-44867-71 ... 7-85 Hose Assembly (107 in. OACH).............00590-47862-71 ... 7-39 Hose Assembly (107 in. OACH).............00590-50948-71 ... 7-86 Hose Assembly (107 in.OACH / A2 Hose...................................

Over the Free Lift Cylinder) ....................00590-50944-71 ... 7-86 Hose Assembly (83 in. OACH / A1 Hose....................................

Over the Free Lift Cylinder) ....................00590-44779-71 ... 7-85 Hose Assembly (83 in. OACH / A2 Hose....................................

Over the Free Lift Cylinder) ....................00590-50940-71 ... 7-86 Hose Assembly (83 in. OACH)...............00590-44779-71 ... 7-79 Hose Assembly (83 in. OACH)...............00590-44803-71 ... 7-80 Hose Assembly (83 in. OACH)...............00590-44803-71 ... 7-86 Hose Assembly (83 in. OACH)...............00590-44865-71 ... 7-79 Hose Assembly (83 in. OACH)...............00590-44865-71 ... 7-85 Hose Assembly (83 in. OACH)...............00590-47910-71 ... 7-39 Hose Assembly (83 in. OACH)...............00590-51117-71 ... 7-86 Hose Assembly (88 in. OACH / A1 Hose....................................

Over the Free Lift Cylinder) ....................00590-44780-71 ... 7-85 Hose Assembly (88 in. OACH / A2 Hose....................................

Over the Free Lift Cylinder) ....................00590-50941-71 ... 7-86 Hose Assembly (88 in. OACH)...............00590-44780-71 ... 7-79 Hose Assembly (88 in. OACH)...............00590-44829-71 ... 7-80 Hose Assembly (88 in. OACH)...............00590-44829-71 ... 7-86 Hose Assembly (88 in. OACH)...............00590-44868-71 ... 7-79 Hose Assembly (88 in. OACH)...............00590-44868-71 ... 7-85 Hose Assembly (88 in. OACH)...............00590-47859-71 ... 7-39 Hose Assembly (88 in. OACH)...............00590-50945-71 ... 7-86 Hose Assembly (95 in. OACH / A1 Hose....................................

Over the Free Lift Cylinder .....................00590-44806-71 ... 7-80 Hose Assembly (95 in. OACH / A1 Hose....................................

Over the Free Lift Cylinder .....................00590-44830-71 ... 7-80

00715-00085-13, 25 Jun 2013

Description

Alphabetical Parts Index

Part No.

Page

Hose Assembly (95 in. OACH / A1 Hose....................................

Over the Free Lift Cylinder) .................... 00590-44781-71... 7-85 Hose Assembly (95 in. OACH / A2 Hose....................................

Over the Free Lift Cylinder ..................... 00590-44781-71... 7-80 Hose Assembly (95 in. OACH / A2 Hose....................................

Over the Free Lift Cylinder ..................... 00590-44830-71... 7-80 Hose Assembly (95 in. OACH / A2 Hose....................................

Over the Free Lift Cylinder) .................... 00590-50942-71... 7-86 Hose Assembly (95 in. OACH) .............. 00590-44830-71... 7-86 Hose Assembly (95 in. OACH) .............. 00590-44866-71... 7-79 Hose Assembly (95 in. OACH) .............. 00590-44894-71... 7-85 Hose Assembly (95 in. OACH) .............. 00590-47860-71... 7-39 Hose Assembly (95 in. OACH) .............. 00590-50946-71... 7-86 Hose Assembly (99 in. OACH / A1 Hose....................................

Over the Free Lift Cylinder) .................... 00590-44806-71... 7-86 Hose Assembly (99 in. OACH / A2 Hose....................................

Over the Free Lift Cylinder) .................... 00590-50943-71... 7-86 Hose Assembly (99 in. OACH) .............. 00590-44806-71... 7-80 Hose Assembly (99 in. OACH) .............. 00590-44831-71... 7-80 Hose Assembly (99 in. OACH) .............. 00590-44831-71... 7-86 Hose Assembly (99 in. OACH) .............. 00590-44866-71... 7-85 Hose Assembly (99 in. OACH) .............. 00590-44894-71... 7-79 Hose Assembly (99 in. OACH) .............. 00590-47861-71... 7-39 Hose Assembly (99 in. OACH) .............. 00590-50947-71... 7-86 Hose Assembly (Auxiliary Manifold to Mast).................................

(Quad and 4K, 2 Stage) ....................... 00590-43990-71... 6-17 Hose Assembly (Auxiliary Manifold to Mast).................................

(Quad and 4K, 2 Stage) ....................... 00590-44010-71... 6-17 Hose Assembly (Auxiliary Manifold to Mast).................................

(Quad and 4K, 2 Stage) ....................... 00590-44012-71... 6-17 Hose Assembly (Auxiliary Manifold to Mast).................................

(Quad and 4K, 2 Stage) ....................... 00590-44016-71... 6-17 Hose Assembly (Auxiliary Manifold to Mast).................................

(Standard) ........................................... 00590-43991-71... 6-17 Hose Assembly (Auxiliary Manifold to Mast).................................

(Standard) ........................................... 00590-43992-71... 6-17 Hose Assembly (Auxiliary Manifold to Mast).................................

(Standard) ........................................... 00590-43996-71... 6-17 Hose Assembly (Auxiliary Manifold to Mast).................................

(Standard) ........................................... 00590-44001-71... 6-17 Hose Assembly (Auxiliary Manifold to Mast).................................

(Standard) ........................................... 00590-44002-71... 6-17 Hose Assembly (Auxiliary Manifold to Mast).................................

(Standard) ........................................... 00590-44023-71... 6-17 Hose Assembly.........................................................................

(Auxiliary Pump to Manifold).................. 00590-44007-71... 6-17 Hose Assembly.........................................................................

(Auxiliary Pump to Manifold).................. 00590-44009-71... 6-17 Hose Assembly.........................................................................

(Auxiliary Pump to Manifold).................. 00590-44104-71... 6-17 Hose Assembly (Bottler’s Tilt) .................. 00590-47864-71... 6-17 Hose Assembly (Bottler’s Tilt) .................. 00590-44091-71... 6-17 Hose Assembly (Bottler’s Tilt) .................. 00590-44114-71... 6-17 Hose Assembly (Bottler’s Tilt) .................. 00590-44122-71... 6-17 Hose Assembly.........................................................................

(HSA Spool to Manifold V1 and 2) ......... 00590-44020-71... 6-17 Hose Assembly (HSA to Manifold P1) ..... 00590-44042-71... 6-17 Hose Assembly.........................................................................

(HSA, ATR to Manifold ATR) .................. 00590-44041-71... 6-17 Hose Assembly (Lift Pump to Manifold) .... 00590-44245-71... 6-17 Hose Assembly (Lift Pump to Manifold) .... 00590-44247-71... 6-17

A-9

Alphabetical Parts Index

Description

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Part No.

Page

Hose Assembly (Lift Pump to Manifold).... 00590-44255-71 ...6-17 Hose Assembly (Manifold to Cylinder) ........................................

(Quad Mast)........................................ 00590-44039-71 ...6-17 Hose Assembly (Manifold to Cylinder) ........................................

(Quad Mast)........................................ 00590-44049-71 ...6-17 Hose Assembly (Manifold to Cylinder) ........................................

(Quad Mast)........................................ 00590-44055-71 ...6-17 Hose Assembly (Manifold to Cylinder) ........................................

(Standard Mast) ................................... 00590-44032-71 ...6-17 Hose Assembly (Manifold to Cylinder) ........................................

(Standard Mast) ................................... 00590-44225-71 ...6-17 Hose Assembly (Manifold to Cylinder) ........................................

(Standard Mast) ................................... 00590-44244-71 ...6-17 Hose Assembly (Standard Tilt)................ 00590-44091-71 ...6-17 Hose Assembly (Standard Tilt)................ 00590-44092-71 ...6-17 Hose Assembly (Standard Tilt)................ 00590-44098-71 ...6-17 Hose Assembly (Standard Tilt)................ 00590-47863-71 ...6-18 Hose Assembly (Tilt) ............................. 00590-44120-71 ...6-18 Hose Assembly .................................... 00590-44089-71 ...6-17 Hose Assembly .................................... 00590-44097-71 ...6-17 Hose Assembly .................................... 00590-44102-71 ...6-17 Hose Assembly .................................... 00590-44111-71 ...6-18 Hose Assembly .................................... 00590-44674-71 ...7-39 Hose Assembly .................................... 00590-44684-71 ...7-39 Hose Assembly .................................... 00590-44695-71 ...7-39 Hose Assembly .................................... 00590-44833-71 ...7-80 Hose Assembly .................................... 00590-44834-71 ...7-80 Hose Assembly .................................... 00590-44850-71 ...7-65 Hose Assembly .................................... 00590-44865-71 ...7-65 Hose Assembly .................................... 00590-44866-71 ...7-65 Hose Assembly .................................... 00590-44867-71 ...7-65 Hose Assembly .................................... 00590-44868-71 ...7-65 Hose Assembly .................................... 00590-44882-71 ...7-65 Hose Assembly .................................... 00590-44894-71 ...7-65 Hose Assembly .................................... 00590-44916-71 ...7-65 Hose Assembly .................................... 00590-44917-71 ...7-65 Hose Assembly .................................... 00590-44918-71 ...7-65 Hose Assembly .................................... 00590-44927-71 ...7-71 Hose Assembly .................................... 00590-44929-71 ...7-71 Hose Assembly .................................... 00590-45236-71 .....7-5 Hose Assembly .................................... 00590-45237-71 .....7-5 Hose Assembly .................................... 00590-47074-71 .....6-9 Hose Assembly .................................... 00590-47909-71 ...7-71 Hose Assembly, Free Lift ...........................................................

(77 in. OACH) .................................... 00590-44649-71 ...7-54 Hose Assembly, Free Lift ...........................................................

(77 in. OACH) .................................... 00590-44728-71 ...7-43 Hose Assembly, Free Lift ...........................................................

(77 in. OACH ..................................... )00590-44649-71...7-58 Hose Assembly, Free Lift ...........................................................

(77 in. OACH) .................................... 00590-44889-71 ...7-58 Hose Assembly, Free Lift ...........................................................

(83 in. OACH) .................................... 00590-44771-71 ...7-54 Hose Assembly, Free Lift ...........................................................

(83 in. OACH) .................................... 00590-44718-71 ...7-43 Hose Assembly, Free Lift ...........................................................

(83 in. OACH) .................................... 00590-44771-71 ...7-58 Hose Assembly, Free Lift ...........................................................

(83 in. OACH) .................................... 00590-44890-71 ...7-58 Hose Assembly, Free Lift ...........................................................

(89 in. OACH) .................................... 00590-44596-71 ...7-54

A-10

Description

Part No.

Page

Hose Assembly, Free Lift ............................................................

(89 in. OACH) .....................................00590-44596-71 ... 7-58 Hose Assembly, Free Lift ............................................................

(89 in. OACH) .....................................00590-44730-71 ... 7-43 Hose Assembly, Free Lift ............................................................

(89 in. OACH) .....................................00590-44891-71 ... 7-58 Hose Assembly, Free Lift ............................................................

(93 in. OACH) ....................................00590-44738-71 ... 7-54 Hose Assembly, Free Lift ............................................................

(93 in. OACH) .....................................00590-44731-71 ... 7-43 Hose Assembly, Free Lift ............................................................

(93 in. OACH) .....................................00590-44860-71 ... 7-58 Hose Assembly, Free Lift ............................................................

(93 in. OACH) .....................................00590-44738-71 ... 7-58 Hose Assembly, Free Lift ............................................................

(98 in. OACH) .....................................00590-44872-71 ... 7-54 Hose Assembly, Free Lift ............................................................

(98 in. OACH) .....................................00590-44732-71 ... 7-43 Hose Assembly, Free Lift ............................................................

(98 in. OACH) .....................................00590-44858-71 ... 7-58 Hose Assembly, Free Lift ............................................................

(98 in. OACH) .....................................00590-44872-71 ... 7-58 Hose Assembly, Mast ................................................................

(77 in. OACH) .....................................00590-44644-71 ... 7-53 Hose Assembly, Mast ................................................................

(77 in. OACH) .....................................00590-44644-71 ... 7-58 Hose Assembly, Mast ................................................................

(77 in. OACH) .....................................00590-44886-71 ... 7-57 Hose Assembly, Mast ................................................................

(83 in. OACH) ....................................00590-44645-71 ... 7-53 Hose Assembly, Mast ................................................................

(83 in. OACH) .....................................00590-44644-71 ... 7-57 Hose Assembly, Mast ................................................................

(83 in. OACH) .....................................00590-44645-71 ... 7-58 Hose Assembly, Mast ................................................................

89 in. OACH) ......................................00590-44646-71 ... 7-53 Hose Assembly, Mast (89 in. OACH) ......00590-44646-71 ... 7-58 Hose Assembly, Mast (89 in. OACH) ......00590-44887-71 ... 7-57 Hose Assembly, Mast (93 in. OACH) ......00590-44647-71 ... 7-54 Hose Assembly, Mast (93 in. OACH) ......00590-44647-71 ... 7-58 Hose Assembly, Mast (93 in. OACH) ......00590-44646-71 ... 7-57 Hose Assembly, Mast (98 in. OACH) ......00590-44648-71 ... 7-54 Hose Assembly, Mast (98 in. OACH) ......00590-44648-71 ... 7-58 Hose Assembly, Mast (98 in. OACH) ......00590-44888-71 ... 7-57 Hose ...................................................00590-45177-71 ... 7-23 Hose ...................................................00590-45197-71 ... 7-23 Hose, Drain .........................................00590-03548-71 ..... 6-9 Hose, Formed (Manifold Return) .............00590-44232-71 ... 6-17 Hose, Formed (Manifold Return) .............00590-44233-71 ... 6-17 Hose, Formed (Manifold Return) .............00590-44256-71 ... 6-17 Hose, Lift, Suction .................................00590-44138-71 ..... 6-9 Hose, Steer, Suction, Formed .................00590-44157-71 ..... 6-9 Hose, Suction, Auxiliary ........................00590-44137-71 ..... 6-9 Housing, Coil .......................................00590-44058-71 ... 3-21 Housing, Coil .......................................00590-44059-71 ... 3-21 Housing, Machined Gear, Left-Hand .......00590-44520-71 ..... 4-7 Housing, Machined Gear, Right-Hand.....00590-44519-71 ..... 4-7 Hub ....................................................00590-44550-71 ... 4-13 Hub ....................................................00590-46631-71 ..... 3-5 Hub, Machine ......................................00590-44317-71 ..... 3-6 Hub, Steer ...........................................00590-47878-71 ..... 3-5

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Description

Part No.

Page

Hub, Wheel, Machined .........................00590-44582-71 ... 4-11 Hub, Wheel, Machined .........................00590-45388-71 ..... 4-9 Hydraulic Motor ...................................00590-47911-71 ... 6-47 Inner Upright (77 in. OACH)..................00590-45134-71 ... 7-12 Inner Upright (77 in. OACH)..................00590-45134-71 ... 7-28 Inner Upright (83 in. OACH)..................00590-45146-71 ... 7-12 Inner Upright (83 in. OACH)..................00590-45146-71 ... 7-28 Inner Upright (89 in. OACH)..................00590-45147-71 ... 7-28 Inner Upright (95 in. OACH)..................00590-45148-71 ... 7-12 Inner Upright (95 in. OACH)..................00590-45148-71 ... 7-28 Inner Upright 89 in. OACH)...................00590-45147-71 ... 7-12 Insulator...............................................00590-44477-71 ... 3-19 Insulator, Shoulder, Washer ...................00590-03218-71 ... 3-31 Insulator, Standoff .................................00590-44438-71 ... 3-14 Insulator, Standoff .................................00590-44492-71 ... 3-19 Insulator, Standoff .................................00590-44494-71 ... 3-19 Jack, Banana .......................................00590-03577-71 ... 3-14 Key (Set of 2) .......................................00590-04577-71 ... 3-14 Key, Parallel.........................................00590-47929-71 ..... 3-3 Key, Parallel.........................................00590-47929-71 ... 6-49 Key, Woodruff .....................................00590-03088-71 ..... 4-5 Key, Woodruff .....................................00590-47908-71 ..... 3-5 Knob Alteration ....................................00590-45093-71 ... 6-37 Knob ...................................................00590-45094-71 ... 6-37 Knob, Steer ..........................................00590-44544-71 ... 3-10 Label ...................................................00590-05283-71 ... 3-19 Label ...................................................00590-05283-71 ... 3-53 Label ...................................................00590-41928-71 ... 3-29 Lamp Assembly, Warning (Amber)..........00590-02785-71 ... 3-53 Lamp Assembly, Warning (Blue) .............00590-02786-71 ... 3-53 Lamp Assembly, Warning (Red)..............00590-02784-71 ... 3-53 Lens (Amber) ........................................00590-05266-71 ... 3-53 Lens (Blue)............................................00590-05268-71 ... 3-53 Lens (Red) ............................................00590-39789-71 ... 3-53 Lever, Valve .........................................00590-44121-71 ... 3-25 Light Assembly, Travel ...........................00590-44152-71 ... 3-61 Light Assembly, Warning (Amber)...........00590-44234-71 ... 3-51 Light Assembly, Warning (Amber)...........00590-44234-71 ... 3-53 Light Assembly, Warning (Blue) ..............00590-45395-71 ... 3-53 Light Assembly, Warning (Red)...............00590-44224-71 ... 3-51 Light Assembly, Warning (Red)...............00590-44224-71 ... 3-53 Light, Bin .............................................00590-44131-71 ... 3-61 Line Assembly.......................................00590-44529-71 ..... 3-9 Line Assembly.......................................00590-44530-71 ..... 3-9 Line Assembly.......................................00590-44935-71 ... 7-71 Line Assembly.......................................00590-45027-71 ... 6-29 Line Assembly.......................................00590-45028-71 ... 6-29 Line Assembly.......................................00590-45201-71 ..... 7-6 Link .....................................................00590-44094-71 ... 3-25 Link, Connecting Chain .........................00590-44331-71 ... 3-25 Link, Connecting ...................................00590-03464-71 ... 7-40 Link, Connecting ...................................00590-45206-71 ..... 7-5 Link, Connecting, Chain ........................00590-44331-71 ..... 3-3 Locator, Spring .....................................00590-44074-71 ... 3-21 Locator, Spring .....................................00590-44235-71 ... 3-21 Lower Hook .........................................00590-44784-71 ... 7-73 Manager, Vehicle .................................00590-48942-71 ... 3-14 Manifold (High Speed) ..........................00590-45045-71 ... 6-31 Manifold (High Speed) ..........................00590-45307-71 ... 6-31 Manifold (High Speed) ..........................00590-45045-71 ... 6-33 Manifold (High Speed) ..........................00590-45307-71 ... 6-33

00715-00085-13, 25 Jun 2013

Description

Alphabetical Parts Index

Part No.

Page

Manifold ............................................. 00590-45305-71... 6-23 Manifold Assembly (2 Valve) ................. 00590-44845-71... 7-89 Manifold Assembly (3 Valve) ................. 00590-44846-71... 7-89 Manifold Assembly (High Speed) ........... 00590-45306-71... 6-29 Manifold Assembly (High Speed) ........... 00590-45029-71... 6-31 Manifold Assembly (High Speed) ........... 00590-45306-71... 6-31 Manifold Assembly (High Speed) ........... 00590-45029-71... 6-29 Manifold Assembly, Auxiliary ................ 00590-44143-71... 6-25 Manifold Assembly, Auxiliary ................ 00590-44150-71... 6-25 Manifold Assembly, Auxiliary ................ 00590-44155-71... 6-25 Manifold Assembly, Auxiliary ................ 00590-45304-71... 6-25 Manifold Block, Machined..................... 00590-45037-71... 6-33 Manifold ............................................. 00590-45065-71... 6-27 Manifold ............................................. 00590-45066-71... 6-27 Manifold ............................................. 00590-45305-71... 6-21 Manifold, Auxiliary............................... 00590-44650-71... 6-25 Manifold, Auxiliary............................... 00590-44495-71... 6-27 Manifold, Auxiliary............................... 00590-45058-71... 6-25 Manifold, Auxiliary............................... 00590-45058-71... 6-27 Manifold, Auxiliary............................... 00590-44495-71... 6-25 Module Assembly, Attachment ............... 00590-44471-71... 3-14 Module Assembly, Connector ................ 00590-44182-71... 3-62 Module Assembly, Diode....................... 00590-44767-71... 7-79 Module Assembly, Transducer................ 00590-47891-71... 6-21 Motor Assembly, Auxiliary..................... 00590-44227-71... 6-43 Motor Assembly, Auxiliary..................... 00590-44227-71... 3-49 Motor Assembly, Steer .......................... 00590-45312-71... 6-45 Motor Banding Kit ................................ 00590-45105-71... 6-43 Motor, Hydraulic .................................. 00590-46976-71..... 3-3 Motor, Lift (4K Standard) ....................... 00590-45301-71... 3-41 Motor, Lift (4K, Standard) ...................... 00590-45301-71... 6-40 Motor, Lift (5K Standard) ....................... 00590-45090-71... 3-45 Motor, Lift (EE) ..................................... 00590-45302-71... 3-43 Motor, Lift............................................ 00590-45302-71... 6-40 Motor, Lift............................................ 00590-45090-71... 6-40 Motor, Steer ........................................ 00590-44246-71... 6-45 Motor, Steer ........................................ 00590-44246-71... 3-47 Motor, Traction (4K and 5K EE).............. 00590-44542-71... 3-39 Motor, Traction (4K Standard)................ 00590-45290-71... 3-35 Motor, Traction (5K Standard)................ 00590-45291-71... 3-37 Motor, Traction .................................... 00590-44542-71..... 4-5 Motor, Traction .................................... 00590-45290-71..... 4-5 Motor, Traction .................................... 00590-45291-71..... 4-5 Mounting Kit, Mast ............................... 00590-45276-71... 7-61 Mounting Kit, Mast ............................... 00590-45276-71... 7-24 Mounting Kit, Mast ............................... 00590-45276-71... 7-41 Mounting Kit, Mast .............................. 00590-45276-71..... 7-9 Nut..................................................... 00590-00387-71... 3-10 Nut..................................................... 00590-02881-71..... 4-5 Nut..................................................... 00590-02912-71... 3-65 Nut..................................................... 00590-02992-71... 3-51 Nut..................................................... 00590-02992-71..... 7-5 Nut..................................................... 00590-02992-71... 7-65 Nut..................................................... 00590-02992-71... 7-71 Nut..................................................... 00590-02992-71... 7-79 Nut..................................................... 00590-02992-71... 7-85 Nut..................................................... 00590-03093-71... 3-14 Nut..................................................... 00590-03093-71... 3-19 Nut..................................................... 00590-03177-71..... 4-5 Nut..................................................... 00590-03435-71... 3-14 Nut..................................................... 00590-03435-71... 3-19

A-11

Alphabetical Parts Index

Description

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Part No.

Page

Nut .................................................... 00590-03435-71 ...3-61 Nut .................................................... 00590-03435-71 ...6-39 Nut .................................................... 00590-03551-71 .....6-9 Nut .................................................... 00590-03584-71 .....2-7 Nut .................................................... 00590-03584-71 ...3-14 Nut .................................................... 00590-03592-71 .....3-3 Nut .................................................... 00590-44095-71 ...3-25 Nut .................................................... 00590-44112-71 ...3-25 Nut .................................................... 00590-44184-71 ...3-65 Nut .................................................... 00590-44316-71 .....3-5 Nut .................................................... 00590-44639-71 ...7-53 Nut .................................................... 00590-44639-71 ...7-57 Nut .................................................... 00590-44661-71 ...7-53 Nut .................................................... 00590-44661-71 ...7-57 Nut .................................................... 00590-44707-71 ...7-40 Nut .................................................... 00590-44741-71 ...7-40 Nut .................................................... 00590-44855-71 ...7-61 Nut .................................................... 00590-44901-71 ...7-73 Nut .................................................... 00590-44914-71 ...7-73 Nut .................................................... 00590-45092-71 ...6-37 Nut .................................................... 00590-45193-71 ...7-53 Nut .................................................... 00590-45193-71 ...7-57 Nut .................................................... 00590-45202-71 ...7-39 Nut .................................................... 00590-45202-71 .....7-5 Nut .................................................... 00590-45214-71 .....7-5 Nut .................................................... 00590-45226-71 ...6-85 Nut .................................................... 00590-45244-71 ...7-11 Nut .................................................... 00590-45244-71 ...7-27 Nut .................................................... 00590-45257-71 ...7-45 Nut .................................................... 00590-45257-71 ...7-49 Nut .................................................... 00590-45262-71 ...7-15 Nut .................................................... 00590-45262-71 ...7-17 Nut .................................................... 00590-45262-71 ...7-31 Nut .................................................... 00590-45262-71 ...7-45 Nut .................................................... 00590-45262-71 ...7-49 Nut .................................................... 00590-45267-71 .....7-6 Nut .................................................... 00590-45500-71 ...7-75 Nut .................................................... 00590-51084-71 ...7-93 Nut, Clamp ......................................... 00590-46928-71 .....4-7 Nut, Clamp ......................................... 00590-47847-71 .....4-7 Nut, Jam ............................................. 00590-45257-71 ...7-11 Nut, Jam ............................................. 00590-45257-71 ...7-15 Nut, Jam ............................................. 00590-45257-71 ...7-17 Nut, Jam ............................................. 00590-45257-71 ...7-27 Nut, Jam ............................................. 00590-45257-71 ...7-31 Nut, Jam ............................................. 00590-45262-71 ...7-11 Nut, Jam ............................................. 00590-45262-71 ...7-27 Nut, Lock ............................................ 00590-44480-71 ...3-21 Nut, Push ............................................ 00590-44563-71 ...4-15 Nut, Retainer ....................................... 00590-44350-71 ...2-17 O-Ring ................................................ 00590-03440-71 ...6-53 O-Ring ................................................ 00590-03441-71 .....6-9 O-Ring ................................................ 00590-39798-71 ...3-53 O-Ring ................................................ 00590-47918-71 ...6-49 O-Ring ................................................ 00590-47921-71 ...6-49 Outer Upright (77 in. OACH) ................ 00590-45141-71 ...7-11 Outer Upright (77 in. OACH) ................ 00590-45141-71 ...7-27 Outer Upright (83 in. OACH) ................ 00590-45142-71 ...7-11 Outer Upright (83 in. OACH) ................ 00590-45142-71 ...7-27 Outer Upright (89 in. OACH) ................ 00590-45155-71 ...7-11 Outer Upright (89 in. OACH) ................ 00590-45155-71 ...7-27

A-12

Description

Part No.

Page

Outer Upright (95 in. OACH).................00590-45144-71 ... 7-12 Outer Upright (95 in. OACH).................00590-45144-71 ... 7-27 Pad .....................................................00590-44629-71 ... 7-45 Pad, Backseat ......................................00590-44360-71 ... 2-17 Pad, Cushion .......................................00590-45915-71 ... 6-18 Pad, Deadman Pedal ............................00590-44370-71 ... 2-17 Pad, Door ............................................00590-44307-71 ... 2-30 Pad, Elbow ..........................................00590-44380-71 ... 2-17 Pad, Floor ............................................00590-44372-71 ... 2-17 Pad, Foam, Mounting............................00590-39796-71 ... 3-53 Pad, Hook, Lower .................................00590-45498-71 ... 7-75 Pad, Lower...........................................00590-45518-71 ... 7-75 Pad, Upper ..........................................00590-45506-71 ... 7-75 Pedal Weldment ...................................00590-44562-71 ... 4-15 Pin ......................................................00590-00182-71 ... 6-37 Pin ......................................................00590-43993-71 ... 3-29 Pin ......................................................00590-45263-71 ... 7-11 Pin ......................................................00590-45263-71 ... 7-27 Pin, Chain............................................00590-45123-71 ... 7-31 Pin, Chain, Boot Strap ...........................00590-44618-71 ... 7-45 Pin, Chain, Free Lift...............................00590-45123-71 ... 7-45 Pin, Chain, Free Lift...............................00590-45123-71 ... 7-15 Pin, Chain, Free Lift...............................00590-45123-71 ... 7-17 Pin, Chain, Free Lift...............................00590-45123-71 ... 7-49 Pin, Chain, Free Lift...............................00590-45123-71 ... 7-93 Pin, Clevis............................................00590-44870-71 ... 7-61 Pin, Cotter............................................00590-45248-71 ... 7-45 Pin, Cotter............................................00590-45249-71 ... 7-45 Pin, Cotter............................................00590-44857-71 ... 7-61 Pin, Cotter............................................00590-45212-71 ..... 7-5 Pin, Cotter............................................00590-45248-71 ... 7-11 Pin, Cotter............................................00590-45248-71 ... 7-15 Pin, Cotter............................................00590-45248-71 ... 7-17 Pin, Cotter............................................00590-45248-71 ... 7-27 Pin, Cotter............................................00590-45248-71 ... 7-31 Pin, Cotter............................................00590-45248-71 ... 7-49 Pin, Cotter............................................00590-45248-71 ... 7-93 Pin, Cotter............................................00590-45249-71 ... 7-11 Pin, Cotter............................................00590-45249-71 ... 7-15 Pin, Cotter............................................00590-45249-71 ... 7-17 Pin, Cotter............................................00590-45249-71 ... 7-27 Pin, Cotter............................................00590-45249-71 ... 7-31 Pin, Cotter............................................00590-45249-71 ... 7-49 Pin, Cotter............................................00590-45249-71 ... 7-93 Pin, Dowel ...........................................00590-44613-71 ... 7-45 Pin, Dowel ...........................................00590-47888-71 ..... 4-7 Pin, Lock ..............................................00590-44273-71 ... 2-29 Pin, Pulley Bracket.................................00590-44748-71 ... 7-65 Pin, Pulley Bracket.................................00590-44748-71 ... 7-40 Pin, Pulley ............................................00590-45219-71 ..... 7-5 Pin, Pulley, Free Lift ...............................00590-45208-71 ..... 7-5 Pin, Quick Disconnect............................00590-44909-71 ... 7-73 Pin, Roll ...............................................00590-45004-71 ... 6-61 Pin, Roll ...............................................00590-44912-71 ... 7-73 Pin, Roll ...............................................00590-45004-71 ... 6-67 Pin, Split ..............................................00590-45497-71 ... 7-75 Pin, Spring...........................................00590-00043-71 ..... 3-5 Pin, Tilt ................................................00590-45187-71 ... 7-23 Piston (4 in.).........................................00590-39514-71 ... 7-75 Piston (8 in.).........................................00590-39515-71 ... 7-75 Piston ..................................................00590-44955-71 ... 6-61

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Description

Part No.

Page

Piston ..................................................00590-44955-71 ... 6-67 Piston ..................................................00590-45006-71 ... 6-63 Piston ..................................................00590-45006-71 ... 6-65 Piston ..................................................00590-45006-71 ... 6-69 Piston ..................................................00590-45006-71 ... 6-71 Piston ..................................................00590-45224-71 ... 6-85 Piston, Plated (107 in. OACH) ...............00590-45022-71 ... 6-73 Piston, Plated (107 in. OACH) ...............00590-45022-71 ... 6-75 Piston, Plated (83 in. OACH) .................00590-44939-71 ... 6-57 Piston, Plated (83 in. OACH) .................00590-44952-71 ... 6-59 Piston, Plated (83 in. OACH) .................00590-45020-71 ... 6-73 Piston, Plated (83 in. OACH) .................00590-45020-71 ... 6-75 Piston, Plated (88 in. OACH) .................00590-44940-71 ... 6-57 Piston, Plated (88 in. OACH) .................00590-44953-71 ... 6-59 Piston, Plated (88 in. OACH) .................00590-44991-71 ... 6-73 Piston, Plated (88 in. OACH) .................00590-44991-71 ... 6-75 Piston, Plated (95 in. OACH) .................00590-44989-71 ... 6-73 Piston, Plated (95 in. OACH) .................00590-44989-71 ... 6-75 Piston, Plated (96 in. OACH) .................00590-44941-71 ... 6-57 Piston, Plated (99 in. OACH) .................00590-45021-71 ... 6-73 Piston, Plated (99 in. OACH) .................00590-45021-71 ... 6-75 Piston, Rod (107 in. OACH)...................00590-50953-71 ... 6-53 Piston, Rod (83 in. OACH).....................00590-50951-71 ... 6-53 Piston, Rod (88 in. OACH).....................00590-50954-71 ... 6-53 Piston, Rod (95 in. OACH).....................00590-50955-71 ... 6-53 Piston, Rod (99 in. OACH).....................00590-50952-71 ... 6-53 Pivot, Steer...........................................00590-47882-71 ..... 3-5 Plate....................................................00590-44006-71 ... 3-51 Plate....................................................00590-44130-71 ... 3-61 Plate....................................................00590-44632-71 ... 7-53 Plate....................................................00590-44883-71 ... 7-57 Plate, Backup .......................................00590-44923-71 ... 7-79 Plate, Backup .......................................00590-44923-71 ... 7-65 Plate, Backup .......................................00590-44923-71 ... 7-85 Plate, Clamp ........................................00590-44362-71 ..... 2-7 Plate, Contactor....................................00590-44498-71 ... 3-19 Plate, Distributor ...................................00590-47922-71 ... 6-49 Plate, Drive Unit, Left-Hand.....................00590-46988-71 ..... 4-7 Plate, Drive Unit, Right-Hand ..................00590-46989-71 ..... 4-7 Plate, Name.........................................00590-47927-71 ... 6-49 Plate, Retainer ......................................00590-45143-71 ... 7-17 Plate, Retainer ......................................00590-45143-71 ... 7-31 Plate, Retainer ......................................00590-45143-71 ... 7-49 Plate, Retainer ......................................00590-45143-71 ... 7-93 Plate, Sensor ........................................00590-44309-71 ..... 3-3 Plate, Spacer........................................00590-45634-71 ... 7-80 Plate, Spacer........................................00590-45634-71 ... 7-86 Plate, Spacer Weldment, 340 lb.............00590-50973-71 ... 2-25 Plate, Spacer Weldment, 700 lb.............00590-50974-71 ... 2-25 Plate, Steering ......................................00590-44333-71 ..... 3-3 Plug ....................................................00590-44110-71 ... 6-21 Plug ....................................................00590-44978-71 ... 6-61 Plug ....................................................00590-44978-71 ... 6-63 Plug ....................................................00590-44978-71 ... 6-65 Plug ....................................................00590-44978-71 ... 6-69 Plug ....................................................00590-44985-71 ... 6-77 Plug ....................................................00590-45038-71 ... 6-33 Plug ....................................................00590-45060-71 ... 6-25 Plug ....................................................00590-47925-71 ... 6-49 Plug, BWI and Thermostat......................00590-45374-71 ... 3-35 Plug, Cylinder ......................................00590-44958-71 ... 6-55

00715-00085-13, 25 Jun 2013

Description

Alphabetical Parts Index

Part No.

Page

Plug, Cylinder ...................................... 00590-44958-71... 6-73 Plug, Cylinder ...................................... 00590-44958-71... 6-75 Plug, Cylinder ...................................... 00590-44974-71... 6-53 Plug, Dome .......................................... 00590-00170-71... 3-10 Plug, Hollow Hex ................................. 00590-44837-71... 7-89 Plug, Magnetic..................................... 00590-44518-71..... 4-7 Plug, Mechanical.................................. 00590-02918-71..... 4-5 Plug, Mechanical.................................. 00590-44189-71..... 6-9 Plug, Mechanical.................................. 00590-44937-71... 6-57 Plug, Mechanical.................................. 00590-44937-71... 6-59 Plug, Piston .......................................... 00590-44975-71... 6-53 Plug, Port............................................. 00590-47933-71... 6-49 Plug, Wear .......................................... 00590-44620-71... 7-45 Plug, Wear .......................................... 00590-44621-71... 7-45 Plug, Wear .......................................... 00590-45264-71... 7-11 Plug, Wear .......................................... 00590-45264-71... 7-27 Pocket ................................................. 00590-01255-71... 2-17 Potentiometer ....................................... 00590-44044-71... 3-29 Power Amplifier, Traction ...................... 00590-44453-71... 3-13 Pulley, Auxiliary Hose ........................... 00590-46324-71... 7-65 Pulley, Auxiliary Hose ........................... 00590-46324-71... 7-79 Pulley, Auxiliary Hose ........................... 00590-46324-71... 7-85 Pulley, Cable Assembly ......................... 00590-44775-71... 7-79 Pulley, Cable Assembly ......................... 00590-44775-71... 7-85 Pulley, Chain ....................................... 00590-44713-71... 7-39 Pulley, Chain ....................................... 00590-44744-71... 7-40 Pulley, Hose......................................... 00590-45245-71..... 7-6 Pulley, Lift Hose .................................... 00590-44714-71... 7-39 Pulley, Sideshift .................................... 00590-44933-71... 7-71 Pump, Auxiliary.................................... 00590-45108-71... 6-45 Pump, Auxiliary.................................... 00590-45311-71... 6-43 Pump, Auxiliary.................................... 00590-45108-71... 6-51 Pump, Auxiliary.................................... 00590-45311-71... 6-51 Pump, Lift ................................................................................

(Quad Mast or 4K, Two Stage) .............. 00590-45310-71... 6-40 Pump, Lift (Quad or Two Stage................................................... and 4K Masts Only).............................. 00590-45310-71... 6-50 Pump, Lift............................................. 00590-45309-71... 6-40 Pump, Lift............................................. 00590-45309-71... 6-50 Ram Assembly, Tilt ............................... 00590-45322-71... 6-85 Ram Assembly, Tilt (Bottler's Tilt) ............. 00590-50236-71... 6-85 Ram Assembly, Tilt (Bottler's Tilt) ............. 00590-45323-71... 6-85 Ram Assembly, Tilt................................ 00590-50061-71... 6-85 Reducer, Hydraulic ............................... 00590-44711-71... 7-39 Relay (K1, K2, and K3) ......................... 00590-47884-71... 3-19 Reservoir Weldment.............................. 00590-44178-71..... 6-9 Restrictor, Flow 1.5 mm......................... 00590-44907-71... 7-73 Retainer .............................................. 00590-44622-71... 7-45 Retainer .............................................. 00590-44956-71... 6-61 Retainer .............................................. 00590-44956-71... 6-67 Retainer .............................................. 00590-44984-71... 6-77 Retainer .............................................. 00590-45001-71... 6-79 Retainer .............................................. 00590-45001-71... 6-81 Retainer .............................................. 00590-45009-71... 6-63 Retainer .............................................. 00590-45009-71... 6-65 Retainer .............................................. 00590-45009-71... 6-69 Retainer .............................................. 00590-45009-71... 6-71 Retainer, Cylinder, Free Lift .................... 00590-45281-71... 7-11 Retainer, Cylinder, Free Lift .................... 00590-45281-71... 7-27 Ring, Backup ....................................... 00590-03060-71... 6-57 Ring, Backup ....................................... 00590-03060-71... 6-55

A-13

Alphabetical Parts Index

Description

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Part No.

Page

Ring, Backup ....................................... 00590-03060-71 ...6-59 Ring, Backup ....................................... 00590-03060-71 ...6-73 Ring, Backup ....................................... 00590-03060-71 ...6-75 Ring, Backup ....................................... 00590-48295-71 ...6-53 Ring, Retainer ...................................... 00590-00065-71 ...2-27 Ring, Retainer ...................................... 00590-03598-71 ...6-53 Ring, Retaining .................................... 00590-44015-71 ...3-29 Ring, Retaining .................................... 00590-44021-71 ...3-29 Ring, Retaining .................................... 00590-44853-71 ...7-61 Ring, Retaining .................................... 00590-45008-71 ...6-63 Ring, Retaining .................................... 00590-45008-71 ...6-65 Ring, Retaining .................................... 00590-45008-71 ...6-69 Ring, Retaining .................................... 00590-45008-71 ...6-71 Ring, Retaining, External ....................... 00590-45230-71 ...6-85 Ring, Retaining, Internal ........................ 00590-45228-71 ...6-85 Ring, Snap .......................................... 00590-03141-71 ...6-53 Ring, Snap .......................................... 00590-44986-71 ...6-77 Ring, Snap .......................................... 00590-44986-71 ...7-11 Ring, Snap .......................................... 00590-44986-71 ...7-27 Ring, Snap .......................................... 00590-44986-71 ...7-46 Ring, Snap .......................................... 00590-44992-71 ...6-81 Ring, Snap .......................................... 00590-44992-71 ...7-46 Ring, Snap .......................................... 00590-44992-71 ...7-53 Ring, Snap .......................................... 00590-44992-71 ...7-57 Ring, Snap .......................................... 00590-45138-71 ...7-11 Ring, Snap .......................................... 00590-45138-71 ...7-27 Ring, Snap .......................................... 00590-45139-71 ...7-11 Ring, Snap .......................................... 00590-45139-71 ...7-27 Ring, Snap .......................................... 00590-45139-71 ...7-46 Ring, Strobe ........................................ 00590-39799-71 ...3-53 Rivet ................................................... 00590-44557-71 ...4-15 Rivet, Tag............................................ 00590-01265-71 ...2-17 Rod (4 in.)........................................... 00590-39520-71 ...7-75 Rod (8 in.)........................................... 00590-39522-71 ...7-75 Rod and Core Assembly ....................... 00590-44064-71 ...3-21 Rod .................................................... 00590-45088-71 ...6-85 Rod .................................................... 00590-45277-71 ...6-85 Rod, End............................................. 00590-44108-71 ...3-25 Rod, Sideshift ...................................... 00590-51078-71 ...7-93 Rod, Threaded..................................... 00590-44116-71 ...3-25 Roller Assembly ................................... 00590-46934-71 ...2-25 Roller Assembly ................................... 00590-46935-71 ...2-25 Roller Assembly ................................... 00590-46936-71 ...2-25 Roller Assembly ................................... 00590-46937-71 ...2-25 Roller Assembly ................................... 00590-46938-71 ...2-25 Roller Assembly ................................... 00590-44393-71 ...2-22 Roller Assembly ................................... 00590-44394-71 ...2-22 Roller Assembly ................................... 00590-44623-71 ...7-45 Roller Assembly, Thrust ......................... 00590-45153-71 ...7-46 Roller Assembly, Thrust ......................... 00590-45153-71 ...7-15 Roller Assembly, Thrust ......................... 00590-45153-71 ...7-17 Roller Assembly, Thrust ......................... 00590-45153-71 ...7-31 Roller Assembly, Thrust ......................... 00590-45153-71 ...7-49 Roller Assembly ................................... 00590-44395-71 ...2-22 Roller, Battery ...................................... 00590-00063-71 ...2-27 Screw ................................................. 00590-42003-71 ...7-65 Screw ................................................. 00590-44847-71 ...7-89 Screw ................................................. 00590-45233-71 .....7-6 Screw ................................................. 00590-45255-71 ...7-27 Screw ................................................. 00590-03421-71 ...2-29 Screw ................................................. 00590-44274-71 ...2-29

A-14

Description

Part No.

Page

Screw..................................................00590-00104-71 ... 6-45 Screw..................................................00590-00211-71 ... 3-10 Screw..................................................00590-00211-71 ... 3-25 Screw..................................................00590-00267-71 ... 3-65 Screw..................................................00590-00395-71 ... 2-31 Screw..................................................00590-00948-71 ... 3-65 Screw..................................................00590-01444-71 ... 3-25 Screw..................................................00590-02706-71 ... 2-32 Screw..................................................00590-02770-71 ... 2-17 Screw..................................................00590-02770-71 ... 3-61 Screw..................................................00590-02770-71 ..... 4-5 Screw..................................................00590-03022-71 ... 3-23 Screw..................................................00590-03029-71 ... 3-14 Screw..................................................00590-03029-71 ... 3-19 Screw..................................................00590-03029-71 ..... 6-9 Screw..................................................00590-03071-71 ... 7-39 Screw..................................................00590-03085-71 ... 7-65 Screw..................................................00590-03085-71 ... 7-71 Screw..................................................00590-03085-71 ... 7-79 Screw..................................................00590-03085-71 ... 7-85 Screw..................................................00590-03126-71 ... 3-25 Screw..................................................00590-03127-71 ..... 2-7 Screw..................................................00590-03127-71 ... 3-25 Screw..................................................00590-03127-71 ... 6-34 Screw..................................................00590-03127-71 ... 6-40 Screw..................................................00590-03127-71 ... 6-43 Screw..................................................00590-03127-71 ... 6-45 Screw..................................................00590-03127-71 ..... 6-9 Screw..................................................00590-03167-71 ... 7-39 Screw..................................................00590-03168-71 ... 2-25 Screw..................................................00590-03207-71 ... 7-71 Screw..................................................00590-03421-71 ..... 2-7 Screw..................................................00590-03421-71 ... 3-62 Screw..................................................00590-03421-71 ... 6-43 Screw..................................................00590-03422-71 ..... 2-7 Screw..................................................00590-03422-71 ... 3-13 Screw..................................................00590-03422-71 ..... 3-3 Screw..................................................00590-03422-71 ..... 4-5 Screw..................................................00590-03422-71 ..... 4-7 Screw..................................................00590-03424-71 ... 3-61 Screw..................................................00590-03424-71 ..... 6-9 Screw..................................................00590-03426-71 ... 7-39 Screw..................................................00590-03428-71 ... 7-65 Screw..................................................00590-03428-71 ... 7-79 Screw..................................................00590-03428-71 ... 7-85 Screw..................................................00590-03431-71 ... 7-79 Screw..................................................00590-03434-71 ... 3-19 Screw..................................................00590-03434-71 ... 3-19 Screw..................................................00590-03466-71 ..... 2-7 Screw..................................................00590-03628-71 ..... 3-3 Screw..................................................00590-03628-71 ... 4-15 Screw..................................................00590-04605-71 ... 3-25 Screw..................................................00590-39658-71 ... 2-17 Screw..................................................00590-39658-71 ... 6-41 Screw..................................................00590-39687-71 ..... 3-3 Screw..................................................00590-39687-71 ... 7-39 Screw..................................................00590-39687-71 ... 7-79 Screw..................................................00590-39687-71 ... 7-85 Screw..................................................00590-39688-71 ... 2-25 Screw..................................................00590-39782-71 ... 3-67 Screw..................................................00590-39782-71 ... 3-69

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Description

Part No.

Page

Screw..................................................00590-41863-71 ..... 3-3 Screw..................................................00590-41863-71 ... 3-31 Screw..................................................00590-41863-71 ... 3-71 Screw..................................................00590-41968-71 ... 3-29 Screw..................................................00590-41971-71 ... 3-29 Screw..................................................00590-42003-71 ..... 2-7 Screw..................................................00590-42003-71 ..... 3-3 Screw..................................................00590-42003-71 ..... 6-9 Screw..................................................00590-42003-71 ... 7-40 Screw..................................................00590-42244-71 ... 3-25 Screw..................................................00590-43234-71 ..... 6-9 Screw..................................................00590-43989-71 ... 3-29 Screw..................................................00590-43999-71 ... 3-29 Screw..................................................00590-44019-71 ... 3-29 Screw..................................................00590-44088-71 ... 3-21 Screw..................................................00590-44173-71 ... 3-65 Screw..................................................00590-44205-71 ... 3-51 Screw..................................................00590-44238-71 ..... 6-9 Screw..................................................00590-44288-71 ... 2-25 Screw..................................................00590-44304-71 ..... 3-3 Screw..................................................00590-44336-71 ..... 3-3 Screw..................................................00590-44365-71 ..... 2-7 Screw..................................................00590-44375-71 ... 2-17 Screw..................................................00590-44376-71 ... 2-17 Screw..................................................00590-44377-71 ... 2-17 Screw..................................................00590-44437-71 ... 3-13 Screw..................................................00590-44467-71 ... 3-19 Screw..................................................00590-44469-71 ... 3-19 Screw..................................................00590-44475-71 ... 3-19 Screw..................................................00590-44479-71 ... 3-19 Screw..................................................00590-44485-71 ... 3-14 Screw..................................................00590-44486-71 ... 3-14 Screw..................................................00590-44491-71 ... 3-14 Screw..................................................00590-44507-71 ..... 2-7 Screw..................................................00590-44507-71 ..... 4-5 Screw..................................................00590-44540-71 ..... 4-5 Screw..................................................00590-44541-71 ..... 4-5 Screw..................................................00590-44565-71 ... 4-13 Screw..................................................00590-44609-71 ... 7-45 Screw..................................................00590-44617-71 ... 7-46 Screw..................................................00590-44652-71 ... 7-53 Screw..................................................00590-44653-71 ... 7-45 Screw..................................................00590-44664-71 ... 7-53 Screw..................................................00590-44664-71 ... 7-57 Screw..................................................00590-44665-71 ... 7-53 Screw..................................................00590-44665-71 ... 7-57 Screw..................................................00590-44666-71 ... 7-53 Screw..................................................00590-44666-71 ... 7-57 Screw..................................................00590-44691-71 ... 7-39 Screw..................................................00590-44691-71 ... 7-65 Screw..................................................00590-44691-71 ... 7-79 Screw..................................................00590-44691-71 ... 7-85 Screw..................................................00590-44693-71 ... 7-39 Screw..................................................00590-44694-71 ... 7-45 Screw..................................................00590-44719-71 ... 7-39 Screw..................................................00590-44737-71 ... 7-45 Screw..................................................00590-44742-71 ... 7-40 Screw..................................................00590-44743-71 ... 7-40 Screw..................................................00590-44751-71 ... 7-45 Screw..................................................00590-44765-71 ... 7-79 Screw..................................................00590-44765-71 ... 7-85

00715-00085-13, 25 Jun 2013

Description

Alphabetical Parts Index

Part No.

Page

Screw ................................................. 00590-44874-71... 7-57 Screw ................................................. 00590-45032-71... 6-29 Screw ................................................. 00590-45056-71... 6-25 Screw ................................................. 00590-45111-71... 6-39 Screw ................................................. 00590-45114-71... 7-45 Screw ................................................. 00590-45215-71..... 7-5 Screw ................................................. 00590-45239-71..... 7-5 Screw ................................................. 00590-45240-71..... 7-5 Screw ................................................. 00590-45253-71... 7-11 Screw ................................................. 00590-45253-71... 7-27 Screw ................................................. 00590-45255-71... 7-11 Screw ................................................. 00590-45261-71... 7-11 Screw ................................................. 00590-45261-71... 7-27 Screw ................................................. 00590-45284-71... 7-11 Screw ................................................. 00590-45284-71... 7-27 Screw ................................................. 00590-45285-71... 7-11 Screw ................................................. 00590-45285-71... 7-27 Screw ................................................. 00590-45286-71... 7-11 Screw ................................................. 00590-45286-71... 7-27 Screw ................................................. 00590-45286-71... 7-53 Screw ................................................. 00590-45286-71... 7-57 Screw ................................................. 00590-45526-71... 7-75 Screw ................................................. 00590-46092-71... 6-55 Screw ................................................. 00590-46092-71... 6-57 Screw ................................................. 00590-46092-71... 6-59 Screw ................................................. 00590-46092-71... 6-73 Screw ................................................. 00590-46092-71... 6-75 Screw ................................................. 00590-46317-71... 6-39 Screw ................................................. 00590-47904-71..... 4-7 Screw ................................................. 00590-47915-71... 6-49 Screw ................................................. 00590-47931-71... 6-49 Screw ................................................. 00590-48296-71... 6-53 Screw ................................................. 00590-50957-71... 3-19 Screw ................................................. 00590-51046-71... 3-69 Screw, (16 MM Long) ........................... 00590-03424-71... 2-22 Screw, (25 MM Long) ........................... 00590-03175-71... 2-22 Screw, Cap ......................................... 00590-44615-71... 7-45 Screw, Cap ......................................... 00590-44905-71... 7-73 Screw, Cap ......................................... 00590-44910-71... 7-73 Screw, Cap ......................................... 00590-44926-71... 7-73 Screw, Cap ......................................... 00590-44976-71... 6-53 Screw, Cap ......................................... 00590-45114-71... 7-17 Screw, Cap ......................................... 00590-45114-71... 7-31 Screw, Cap ......................................... 00590-45114-71... 7-49 Screw, Cap ......................................... 00590-45114-71... 7-93 Screw, Cap ......................................... 00590-45152-71... 7-15 Screw, Cap ......................................... 00590-45152-71... 7-17 Screw, Cap ......................................... 00590-45159-71... 7-23 Screw, Cap ......................................... 00590-45162-71... 7-23 Screw, Cap ......................................... 00590-45163-71... 7-23 Screw, Cap ......................................... 00590-45184-71... 7-21 Screw, Cap ......................................... 00590-45184-71... 7-33 Screw, Cap ......................................... 00590-45190-71... 7-21 Screw, Cap ......................................... 00590-45190-71... 7-33 Screw, Cap ......................................... 00590-45192-71... 7-21 Screw, Cap ......................................... 00590-45192-71... 7-33 Screw, Cap ......................................... 00590-45255-71... 7-31 Screw, Cap ......................................... 00590-45255-71... 7-49 Screw, Cap ......................................... 00590-45286-71... 7-21 Screw, Cap ......................................... 00590-45286-71... 7-33 Screw, Cap ......................................... 00590-51079-71... 7-93

A-15

Alphabetical Parts Index

Description

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Part No.

Page

Screw, Connector ................................ 00590-43997-71 ...3-29 Screw, Flow Control ............................. 00590-44925-71 ...7-65 Screw, Flow Control ............................. 00590-44925-71 ...7-71 Screw, Flow Control ............................. 00590-44925-71 ...7-80 Screw, Set........................................... 00590-00628-71 .....3-3 Screw, Set........................................... 00590-44675-71 ...7-39 Seal Kit ............................................... 00590-44972-71 ...6-55 Seal Kit ............................................... 00590-44967-71 ...6-53 Seal Kit ............................................... 00590-39529-71 ...7-75 Seal Kit ............................................... 00590-44980-71 ...6-81 Seal Kit ............................................... 00590-45011-71 ...6-77 Seal Kit ............................................... 00590-45026-71 ...6-27 Seal Kit ............................................... 00590-45055-71 ...6-27 Seal Kit ............................................... 00590-45057-71 ...6-36 Seal Kit ............................................... 00590-45067-71 ...6-23 Seal Kit ............................................... 00590-47912-71 ...6-47 Seal Kit ............................................... 00590-51076-71 ...7-93 Seal Kit ............................................... 00590-03058-71 ...6-51 Seal Kit ............................................... 00590-44899-71 ...7-73 Seal Kit ............................................... 00590-44964-71 ...6-50 Seal Kit ............................................... 00590-45227-71 ...6-85 Seal Kit ............................................... 00590-44988-71 ...6-79 Seal Kit ............................................... 00590-45039-71 ...6-33 Seal ................................................... 00590-02878-71 ...6-53 Seal ................................................... 00590-39516-71 ...7-75 Seal ................................................... 00590-44315-71 .....3-5 Seal ................................................... 00590-44948-71 ...6-53 Seal ................................................... 00590-44966-71 ...6-55 Seal ................................................... 00590-45501-71 ...7-75 Seal, Dust............................................ 00590-47916-71 ...6-49 Seal, Oil ............................................. 00590-44576-71 .....4-7 Seal, Piston ......................................... 00590-44943-71 ...6-57 Seal, Piston ......................................... 00590-44943-71 ...6-59 Seal, Piston ......................................... 00590-44966-71 ...6-73 Seal, Piston ......................................... 00590-44966-71 ...6-75 Seal, Shaft .......................................... 00590-47917-71 ...6-49 Seal, Square ....................................... 00590-44942-71 ...6-57 Seal, Square ....................................... 00590-44942-71 ...6-59 Seal, Square ....................................... 00590-44977-71 ...6-53 Seal, Square ....................................... 00590-44979-71 ...6-55 Seal, Square ....................................... 00590-44979-71 ...6-73 Seal, Square ....................................... 00590-44979-71 ...6-75 Seal, Wiper ........................................ 00590-44944-71 ...6-57 Seal, Wiper ........................................ 00590-44944-71 ...6-59 Seal, Wiper ........................................ 00590-44968-71 ...6-55 Seal, Wiper ........................................ 00590-44968-71 ...6-73 Seal, Wiper ........................................ 00590-44968-71 ...6-75 Seal, Wiper ........................................ 00590-44969-71 ...6-53 Sensor, Proximity ................................. 00590-47883-71 ...7-61 Sensor, Temperature............................. 00590-45373-71 ...3-35 Service Kit........................................... 00590-45005-71 ...6-61 Service Kit........................................... 00590-45005-71 ...6-67 Service Kit........................................... 00590-45010-71 ...6-63 Service Kit........................................... 00590-45010-71 ...6-65 Service Kit........................................... 00590-45010-71 ...6-69 Service Kit........................................... 00590-45010-71 ...6-71 Service Kit........................................... 00590-44065-71 ...3-21 Service Kit........................................... 00590-44066-71 ...3-21 Shaft................................................... 00590-44624-71 ...7-45 Shaft................................................... 00590-44625-71 ...7-45 Shaft, Chain Pulley ............................... 00590-44710-71 ...7-39

A-16

Description

Part No.

Page

Shaft, Drive ..........................................00590-47930-71 ... 6-49 Shaft, Roller (18.31 in.) .........................00590-44294-71 ... 2-27 Shaft, Roller (21.06 in.) .........................00590-44295-71 ... 2-27 Shaft, Roller (23.56 in.) .........................00590-44296-71 ... 2-27 Shaft, Seal ...........................................00590-46458-71 ... 3-35 Shaft, Seal ...........................................00590-46458-71 ... 3-37 Shaft, Seal ...........................................00590-46458-71 ... 3-39 Shaft, Steer ..........................................00590-46996-71 ..... 3-3 Shaft, Stub ...........................................00590-44637-71 ... 7-53 Shaft, Stub ...........................................00590-44885-71 ... 7-57 Sheave Assembly..................................00590-44598-71 ... 7-45 Sheave ................................................00590-44626-71 ... 7-45 Sheave ................................................00590-44627-71 ... 7-45 Sheave ................................................00590-44635-71 ... 7-53 Sheave ................................................00590-44635-71 ... 7-57 Sheave ................................................00590-44636-71 ... 7-53 Sheave ................................................00590-44884-71 ... 7-57 Sheave, Chain .....................................00590-45132-71 ... 7-45 Sheave, Chain .....................................00590-45132-71 ... 7-11 Sheave, Chain .....................................00590-45132-71 ... 7-27 Sheave, Hose .......................................00590-45199-71 ... 7-21 Sheave, Hose .......................................00590-45199-71 ... 7-33 Shield, Tire, Left-Hand ...........................00590-44364-71 ..... 2-7 Shield, Tire, Right-Hand .........................00590-44363-71 ..... 2-7 Shield, Vehicle Manager .......................00590-47893-71 ... 3-14 Shim ...................................................00590-03159-71 ..... 7-5 Shim ...................................................00590-44504-71 ... 4-13 Shim ...................................................00590-44508-71 ... 4-13 Shim ...................................................00590-44509-71 ... 4-13 Shim ...................................................00590-44510-71 ... 4-13 Shim ...................................................00590-44511-71 ... 4-13 Shim ...................................................00590-44513-71 ... 4-13 Shim ...................................................00590-44523-71 ... 4-13 Shim ...................................................00590-44592-71 ... 7-46 Shim ...................................................00590-44593-71 ... 7-46 Shim ...................................................00590-44619-71 ... 7-45 Shim ...................................................00590-44740-71 ... 7-40 Shim ...................................................00590-44752-71 ... 7-40 Shim ...................................................00590-45136-71 ... 7-17 Shim ...................................................00590-45136-71 ... 7-31 Shim, Cylinder .....................................00590-45137-71 ... 7-11 Shim, Cylinder .....................................00590-45137-71 ... 7-27 Shim, Cylinder .....................................00590-45140-71 ... 7-11 Shim, Cylinder .....................................00590-45140-71 ... 7-27 Shim, Drive Unit ...................................00590-47892-71 ..... 4-7 Shim, Load Roller..................................00590-45136-71 ... 7-15 Shim, Load Roller..................................00590-45136-71 ... 7-45 Shim, Load Roller..................................00590-45136-71 ... 7-49 Shim, Load Roller..................................00590-45136-71 ... 7-11 Shim, Load Roller..................................00590-45136-71 ... 7-27 Shim, Load Roller..................................00590-45136-71 ... 7-93 Shim, Spacer .......................................00590-00359-71 ..... 3-3 Shim, Spacer .......................................00590-46712-71 ..... 3-3 Shim, Spacer .......................................00590-46713-71 ..... 3-3 Shim, Spacer .......................................00590-47889-71 ..... 3-3 Shim, Wear Plug ..................................00590-45220-71 ... 7-11 Shim, Wear Plug ..................................00590-45220-71 ... 7-27 Shroud, Fan .........................................00590-45096-71 ... 6-39 Shroud, Fan .........................................00590-45100-71 ... 6-39 Shroud, Fan .........................................00590-44516-71 ..... 4-5 Sleeve .................................................00590-45007-71 ... 6-63

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Description

Part No.

Page

Sleeve .................................................00590-45007-71 ... 6-65 Sleeve .................................................00590-45007-71 ... 6-69 Sleeve .................................................00590-45007-71 ... 6-71 Sleeve, Pulley .......................................00590-44715-71 ... 7-39 Sleeve, Pulley .......................................00590-44715-71 ... 7-65 Sleeve, Pulley .......................................00590-44715-71 ... 7-79 Sleeve, Pulley .......................................00590-44715-71 ... 7-85 Solenoid, 3-Way, 2 Position (SOL-9) .......00590-45036-71 ... 6-33 Solenoid, Spool (SOL- 5) .......................00590-45035-71 ... 6-33 Spacer Assembly, 0.312 in....................00590-44396-71 ... 2-23 Spacer Assembly, 0.624 in....................00590-44397-71 ... 2-23 Spacer Assembly, 0.936 in....................00590-44398-71 ... 2-23 Spacer Assembly, 1.248 in....................00590-44399-71 ... 2-23 Spacer Assembly, 1.560 in....................00590-44338-71 ... 2-23 Spacer Assembly, Battery Gate ..............00590-44390-71 ... 2-22 Spacer Assembly, Battery Gate ..............00590-44381-71 ... 2-22 Spacer ................................................00590-03454-71 ... 3-61 Spacer ................................................00590-03454-71 ... 3-65 Spacer ................................................00590-44337-71 ..... 3-3 Spacer ................................................00590-44553-71 ... 4-13 Spacer ................................................00590-45178-71 ... 7-21 Spacer ................................................00590-45178-71 ... 7-33 Spacer ................................................00590-45210-71 ..... 7-5 Spacer ................................................00590-45221-71 ..... 7-5 Spacer, Battery (Non-Weighted) .................................................

0.75 in................................................00590-47894-71 ... 2-25 Spacer, Battery (Non-Weighted) .................................................

1.00 in................................................00590-47896-71 ... 2-25 Spacer, Battery (Non-Weighted) .................................................

1.25 in................................................00590-47895-71 ... 2-25 Spacer, Battery (Non-Weighted) .................................................

2.25 in................................................00590-44278-71 ... 2-25 Spacer, Battery (Non-Weighted) .................................................

2.50 in................................................00590-44290-71 ... 2-25 Spacer, Battery (Non-Weighted ..................................................

2.75 in................................................00590-44291-71 ... 2-25 Spacer, Battery (Non-Weighted) .................................................

4.88 in................................................00590-44292-71 ... 2-25 Spacer, Battery (Non-Weighted) .................................................

5.00 in................................................00590-44293-71 ... 2-25 Spacer, Battery, 1.50 in. .......................00590-44285-71 ... 2-25 Spacer, Battery, 1.75 in. .......................00590-44286-71 ... 2-25 Spacer, Battery, 2.12 in. .......................00590-47897-71 ... 2-25 Spacer, Battery, 2.25 in. .......................00590-47898-71 ... 2-25 Spacer, Brake Mount ............................00590-44517-71 ..... 4-5 Spacer, Brake Mount ............................00590-44536-71 ..... 4-5 Spacer, Brake Rotor ..............................00590-44537-71 ..... 4-5 Spacer, Cylinder ..................................00590-44709-71 ... 7-39 Spacer, Drive Unit ................................00590-44546-71 ..... 4-7 Spacer, Gland......................................00590-45229-71 ... 6-85 Spacer, Pipe (0.50 in.) ..........................00590-05313-71 ... 2-27 Spacer, Pipe (10.25 in.) ........................00590-44261-71 ... 2-27 Spacer, Pipe (12.50 in.) ........................00590-44268-71 ... 2-27 Spacer, Pipe (15.00 in.) ........................00590-44259-71 ... 2-27 Spacer, Pipe (15.25 in.) ........................00590-44289-71 ... 2-27 Spacer, Pipe (17.75 in.) ........................00590-44287-71 ... 2-27 Spacer, Pipe (2.88 in.) ..........................00590-44263-71 ... 2-27 Spacer, Pipe (7.62 in.) ..........................00590-44260-71 ... 2-27 Spacer, Pipe (9.50 in.) ..........................00590-44262-71 ... 2-27 Spacer, Pulley ......................................00590-44680-71 ... 7-79 Spacer, Pulley ......................................00590-44678-71 ... 7-39

00715-00085-13, 25 Jun 2013

Description

Alphabetical Parts Index

Part No.

Page

Spacer, Pulley ...................................... 00590-44679-71... 7-39 Spacer, Pulley ...................................... 00590-44680-71... 7-39 Spacer, Pulley ...................................... 00590-44680-71... 7-65 Spacer, Pulley ...................................... 00590-44680-71... 7-85 Spacer, Pulley ...................................... 00590-44681-71... 7-39 Spacer, Pulley ...................................... 00590-44922-71... 7-65 Spacer, Pulley ...................................... 00590-44922-71... 7-79 Spacer, Pulley ...................................... 00590-44922-71... 7-85 Spacer, Telescopic, Outer ..................... 00590-44708-71... 7-39 Spacer, Track Roller.............................. 00590-45211-71... 7-40 Spacer, Track Roller.............................. 00590-45242-71... 7-40 Spacer, Track Roller.............................. 00590-45211-71..... 7-5 Spacer, Track Roller.............................. 00590-45242-71..... 7-5 Spacer, Tubing Clamp .......................... 00590-44902-71... 7-71 Spool Assembly.................................... 00590-45030-71... 6-29 Spool Assembly.................................... 00590-45031-71... 6-29 Spool, Machined.................................. 00590-45025-71... 6-36 Spring and Bushing Kit.......................... 00590-44067-71... 3-21 Spring Set ........................................... 00590-44035-71... 3-35 Spring Set ........................................... 00590-44213-71... 3-37 Spring Set ........................................... 00590-44213-71... 3-39 Spring Set ........................................... 00590-44213-71... 3-43 Spring Set ........................................... 00590-44213-71... 3-45 Spring Set ........................................... 00590-44214-71... 3-41 Spring Set ........................................... 00590-44226-71... 3-47 Spring Set ........................................... 00590-44229-71... 3-49 Spring................................................. 00590-03583-71... 6-53 Spring................................................. 00590-44525-71... 3-21 Spring................................................. 00590-44588-71... 7-46 Spring................................................. 00590-47887-71... 3-21 Spring, 4-Way ..................................... 00590-44018-71... 3-29 Spring, Compression ............................ 00590-03567-71..... 6-9 Spring, Compression ............................ 00590-44547-71... 4-13 Spring, Compression ............................ 00590-44561-71... 4-15 Spring, Horn, Reach ............................. 00590-03568-71... 3-29 Spring, Main ....................................... 00590-44079-71... 3-21 Spring, Retract ..................................... 00590-44003-71... 3-29 Spring, Tension .................................... 00590-44766-71... 7-79 Spring, Tension .................................... 00590-44766-71... 7-85 Spring, Travel ...................................... 00590-43091-71... 3-29 Sprocket.............................................. 00590-44330-71..... 3-3 Standoff Assembly ....................................................................

(2 Valves on Standoff)........................... 00590-44777-71... 7-79 Standoff Assembly ....................................................................

(2 Valves on Standoff)........................... 00590-45635-71... 7-85 Standoff Assembly ....................................................................

(3 Valves on Standoff)........................... 00590-44778-71... 7-79 Standoff Assembly ....................................................................

(3 Valves on Standoff)........................... 00590-50949-71... 7-86 Standoff Assembly ................................ 00590-50939-71... 7-85 Standoff, Formed.................................. 00590-44816-71... 7-89 Standoff, Formed.................................. 00590-47899-71... 7-89 Standoff, Shroud .................................. 00590-45097-71... 6-39 Stator Kit ............................................. 00590-44027-71... 3-35 Stator Kit ............................................. 00590-44129-71... 3-37 Stator Kit ............................................. 00590-44129-71... 3-39 Stator Kit ............................................. 00590-44194-71... 3-43 Stator Kit ............................................. 00590-44203-71... 3-45 Stator Kit ............................................. 00590-44219-71... 3-41 Stator Kit ............................................. 00590-44241-71... 3-47 Stop Kit, Fork ....................................... 00590-45121-71... 7-15

A-17

Alphabetical Parts Index

Description

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Part No.

Page

Stop Kit, Fork....................................... 00590-45121-71 ...7-17 Stop Kit, Fork....................................... 00590-45121-71 ...7-31 Stop Kit, Fork....................................... 00590-45121-71 ...7-73 Stop Kit, Fork....................................... 00590-45121-71 ...7-49 Stop, Carriage..................................... 00590-47870-71 ...7-39 Stop, Piston Ring .................................. 00590-44947-71 ...6-57 Stop, Piston Ring .................................. 00590-44947-71 ...6-59 Stop, Piston Ring .................................. 00590-44965-71 ...6-73 Stop, Piston Ring .................................. 00590-44965-71 ...6-75 Stop, Piston Ring .................................. 00590-44965-71 ...6-55 Stop, Tip Back ..................................... 00590-45231-71 .....7-5 Strap .................................................. 00590-00556-71 ...3-14 Strap .................................................. 00590-00811-71 ...3-14 Strap .................................................. 00590-00811-71 ...3-53 Strap .................................................. 00590-00811-71 ...3-61 Strap .................................................. 00590-00811-71 ...3-65 Strap .................................................. 00590-00811-71 ...3-67 Strap .................................................. 00590-00811-71 ...3-69 Strap .................................................. 00590-00811-71 ...3-71 Strap .................................................. 00590-00811-71 ...7-71 Strap .................................................. 00590-42978-71 ...3-14 Strap .................................................. 00590-42978-71 ...7-79 Strap .................................................. 00590-42978-71 ...7-85 Strap .................................................. 00590-44662-71 ...7-53 Strap .................................................. 00590-44662-71 ...7-57 Strap, Nut ........................................... 00590-44093-71 ...3-25 Strap, Static......................................... 00590-45379-71 .....2-7 Stud, Main Frame Roller........................ 00590-44712-71 ...7-39 Stud, Main Frame ................................ 00590-45238-71 .....7-5 Stud, Push ........................................... 00590-44177-71 ...3-65 Stud, Telescopic, Outer ......................... 00590-44696-71 ...7-39 Support, Battery Roller .......................... 00590-44298-71 ...2-25 Support, Cylinder (32 in.) ..................... 00590-45505-71 ...7-75 Support, Cylinder (37 in.) ..................... 00590-45603-71 ...7-75 Support, Cylinder................................. 00590-44949-71 ...6-57 Switch Assembly, Proximity ................... 00590-44162-71 ...3-67 Switch Assembly, Proximity ................... 00590-44166-71 ...3-67 Switch Assembly, Proximity ................... 00590-44169-71 ...3-67 Switch Assembly, Proximity ................... 00590-44170-71 ...3-67 Switch Assembly, Proximity ................... 00590-44172-71 ...3-67 Switch Assembly, Proximity ................... 00590-44186-71 ...3-71 Switch Rotary, 2-Position ....................... 00590-44366-71 ...3-14 Switch ................................................ 00590-44040-71 ...3-29 Switch ................................................ 00590-44113-71 ...3-25 Switch ................................................ 00590-45042-71 ...6-34 Switch ................................................ 00590-45042-71 ...6-37 Switch, Brake ...................................... 00590-44502-71 ...4-15 Switch, Brake ...................................... 00590-44502-71 ...3-14 Switch, Dummy .................................... 00590-44124-71 ...3-61 Switch, Keyless .................................... 00590-02338-71 ...3-14 Switch, Operator (EPO) ........................ 00590-03248-71 ...3-14 Switch, Proximity.................................. 00590-44539-71 ...3-14 Switch, Proximity.................................. 00590-44335-71 ...3-14 Switch, Proximity.................................. 00590-44539-71 .....4-5 Switch, Proximity.................................. 00590-51100-71 ...3-69 Switch, Proximity, Multihead.................. 00590-44335-71 .....3-3 Switch, Rocker ..................................... 00590-03095-71 ...3-61 Switch, Rocker ..................................... 00590-03247-71 ...3-65 Tee, Run Swivel ................................... 00590-45216-71 .....7-5 Tee, Run.............................................. 00590-44755-71 ...7-40 Tee, Swivel.......................................... 00590-44118-71 ...6-18

A-18

Description

Part No.

Page

Tee, Union ...........................................00590-45109-71 ... 6-45 Telescopic Weldment ............................00590-45222-71 ..... 7-5 Telescopic Weldment ............................00590-45232-71 ..... 7-5 Telescopic, Inner (77 in. OACH).............00590-44628-71 ... 7-46 Telescopic, Inner (83 in. OACH).............00590-44654-71 ... 7-46 Telescopic, Inner (89 in. OACH).............00590-44655-71 ... 7-46 Telescopic, Inner (93 in. OACH).............00590-44656-71 ... 7-46 Telescopic, Inner (98 in. OACH).............00590-44657-71 ... 7-46 Telescopic, Intermediate, Inner ...................................................

(77 in. OACH) .....................................00590-44604-71 ... 7-46 Telescopic, Intermediate, Inner ..................................................

(83 in. OACH) .....................................00590-44605-71 ... 7-46 Telescopic, Intermediate, Inner ...................................................

(89 in. OACH) .....................................00590-44606-71 ... 7-46 Telescopic, Intermediate, Inner ..................................................

(93 in. OACH) .....................................00590-44631-71 ... 7-46 Telescopic, Intermediate, Inner ...................................................

(98 in. OACH) .....................................00590-44663-71 ... 7-46 Telescopic, Intermediate, Outer ..................................................

(93 in. OACH) .....................................00590-44602-71 ... 7-46 Telescopic, Intermediate, Outer ..................................................

(77 in. OACH) .....................................00590-44599-71 ... 7-46 Telescopic, Intermediate, Outer ..................................................

(83 in. OACH) .....................................00590-44600-71 ... 7-46 Telescopic, Intermediate, Outer ..................................................

(89 in. OACH) .....................................00590-44601-71 ... 7-46 Telescopic, Intermediate, Outer ..................................................

(98 in. OACH) .....................................00590-44603-71 ... 7-46 Terminal Kit, Power ...............................00590-44215-71 ... 3-37 Terminal Kit, Power ...............................00590-44215-71 ... 3-39 Terminal Kit, Power ...............................00590-44215-71 ... 3-43 Terminal Kit, Power ...............................00590-44215-71 ... 3-45 Terminal Strip .......................................00590-44476-71 ... 3-19 Terminal ..............................................00590-01410-71 ... 3-19 Terminal ..............................................00590-02399-71 ... 3-53 Terminal ..............................................00590-03238-71 ... 3-53 Terminal ..............................................00590-44029-71 ... 3-32 Terminal ..............................................00590-44053-71 ... 3-32 Tiller, Steer, Machine ............................00590-44532-71 ... 3-10 Tip Set.................................................00590-44031-71 ... 3-32 Tip, Contact, Movable...........................00590-44077-71 ... 3-21 Tip, Contact, Movable...........................00590-44078-71 ... 3-21 Tip, Contact, Stationary .........................00590-44084-71 ... 3-21 Tip, Contact, Stationary .........................00590-44085-71 ... 3-21 Tire .....................................................00590-45392-71 ..... 4-9 Tire (Poly, Black) 95 Durometer ..............00590-44564-71 ..... 3-6 Tire (Poly, Red with Groove).......................................................

83 Durometer.......................................00590-46336-71 ..... 3-6 Tire (Poly, Tan) 95 Durometer.................00590-44440-71 ..... 3-6 Tire .....................................................00590-44556-71 ... 4-11 Tire .....................................................00590-44583-71 ... 4-11 Tire .....................................................00590-44584-71 ... 4-11 Tire .....................................................00590-44585-71 ... 4-11 Tire .....................................................00590-45389-71 ..... 4-9 Tire .....................................................00590-45390-71 ..... 4-9 Tire .....................................................00590-45391-71 ..... 4-9 Tire .....................................................00590-47903-71 ..... 4-9 Tire .....................................................00590-49828-71 ..... 4-9 Tire .....................................................00590-50967-71 ..... 4-9 Tire .....................................................00590-50968-71 ..... 4-9 Tire .....................................................00590-50969-71 ..... 4-9

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Description

Part No.

Page

Tire .....................................................00590-50970-71 ... 4-11 Tire .....................................................00590-50971-71 ... 4-11 Tire .....................................................00590-50972-71 ... 4-11 Tray, Funnel .........................................00590-41882-71 ..... 6-9 Tube Assembly .....................................00590-44590-71 ... 7-46 Tube Assembly .....................................00590-44591-71 ... 7-46 Tubing.................................................00590-45268-71 ..... 7-6 Tubing, Shrinkable ................................00590-00187-71 ... 3-29 Tubing, Shrinkable ................................00590-43929-71 ... 3-29 U-Bolt ..................................................00590-44934-71 ... 7-71 U-Bolt ..................................................00590-45218-71 ..... 7-5 Umbrella..............................................00590-44005-71 ... 3-29 Union ..................................................00590-45217-71 ..... 7-5 Union, Bulkhead, 90 Degree..................00590-45198-71 ... 7-23 Valve Kit, Slack Chain ...........................00590-44757-71 ... 7-41 Valve, Cartridge (11 GPM) ....................00590-45118-71 ... 7-19 Valve, Cartridge (11 GPM) ....................00590-45118-71 ... 7-47 Valve, Cartridge (12 GPM) ....................00590-45170-71 ... 7-29 Valve, Cartridge (12 GPM) ....................00590-45170-71 ... 7-47 Valve, Cartridge (8 GPM) ......................00590-45117-71 ... 7-19 Valve, Cartridge (8 GPM) ......................00590-45117-71 ... 7-47 Valve, Check (CV-1 and CV-2) ...............00590-45176-71 ... 6-23 Valve, Check........................................00590-44981-71 ... 6-61 Valve, Check........................................00590-44981-71 ... 6-67 Valve, Check........................................00590-44983-71 ... 6-77 Valve, Control, Lowering .......................00590-45320-71 ... 7-19 Valve, Control, Lowering (11 GPM) ........00590-45316-71 ... 7-47 Valve, Control, Lowering (12 GPM) ........00590-45315-71 ... 7-47 Valve, Control, Lowering (8 GPM) ..........00590-45320-71 ... 7-47 Valve, Control, Lowering .......................00590-45315-71 ... 7-23 Valve, Control, Lowering .......................00590-45315-71 ... 7-29 Valve, Counterbalance ..............................................................

(CB-1 and CB-2) ...................................00590-45053-71 ... 6-23 Valve, Flow Control (12.75 GPM) ..........00590-47885-71 ... 6-21 Valve, Flow Control (16.7 GPM) ............00590-44990-71 ... 6-79 Valve, Flow Control (16.7 GPM) ............00590-44990-71 ... 6-81 Valve, Flow Control (16.7 GPM) ............00590-44990-71 ... 7-45 Valve, Flow Control (16.7 GPM) ............00590-44990-71 ... 7-11 Valve, Flow Control (16.7 GPM) ............00590-44990-71 ... 7-27 Valve, Flow Control (20.5 GPM) ............00590-45251-71 ... 7-11 Valve, Flow Control (20.5 GPM) ............00590-45251-71 ... 7-27 Valve, Flow Control (9.0 GPM) ..............00590-03438-71 ... 6-21 Valve, Flow Control...............................00590-44753-71 ... 7-40 Valve, Flow Control...............................00590-44754-71 ... 7-40 Valve, Hydraulic Flow Control ................00590-03438-71 ... 6-57 Valve, Hydraulic Flow Control ................00590-03438-71 ... 6-59 Valve, Manual (Lift) ...............................00590-45047-71 ... 6-23 Valve, Manual Spool.............................00590-45308-71 ... 6-36 Valve, Manual Spool.............................00590-45308-71 ... 6-34 Valve, Orbitrol .....................................00590-46411-71 ..... 3-3 Valve, Orbitrol .....................................00590-47913-71 ... 6-49 Valve, Relief (REL-1)...............................00590-45049-71 ... 6-23 Valve, Relief (REL-2)...............................00590-45049-71 ... 6-33 Valve, Slack Chain ...............................00590-44758-71 ... 7-41 Valve, Solenoid (10-4B).........................00590-45051-71 ... 6-27 Valve, Solenoid (12-4B).........................00590-45033-71 ... 6-27 Valve, Solenoid (SOL-1).........................00590-45048-71 ... 6-23 Valve, Solenoid (SOL-4).........................00590-45051-71 ... 6-23 Valve, Solenoid (SOL-6 and SOL-8).........00590-45050-71 ... 6-23 Valve, Solenoid ....................................00590-45033-71 ... 7-89 Valve, Spool, Solenoid (SOL-7)...............00590-45052-71 ... 6-23

00715-00085-13, 25 Jun 2013

Description

Alphabetical Parts Index

Part No.

Page

Washer............................................... 00590-00064-71... 2-27 Washer............................................... 00590-00112-71... 7-40 Washer............................................... 00590-00568-71... 3-31 Washer............................................... 00590-02813-71... 2-31 Washer............................................... 00590-02940-71... 3-19 Washer............................................... 00590-03092-71... 3-62 Washer............................................... 00590-44158-71... 3-65 Washer............................................... 00590-44176-71... 3-65 Washer............................................... 00590-44378-71... 3-61 Washer............................................... 00590-44503-71... 3-14 Washer............................................... 00590-44535-71... 7-40 Washer............................................... 00590-44535-71..... 7-5 Washer............................................... 00590-44555-71... 4-13 Washer............................................... 00590-44567-71... 4-15 Washer............................................... 00590-44581-71... 7-61 Washer............................................... 00590-44643-71... 7-53 Washer............................................... 00590-44643-71... 7-57 Washer............................................... 00590-44893-71... 7-73 Washer............................................... 00590-45013-71... 6-61 Washer............................................... 00590-45013-71... 6-67 Washer............................................... 00590-45140-71... 7-53 Washer............................................... 00590-45140-71... 7-57 Washer............................................... 00590-45260-71... 7-53 Washer............................................... 00590-45260-71... 7-57 Washer............................................... 00590-45502-71... 7-75 Washer............................................... 00590-47924-71... 6-49 Washer............................................... 00590-47926-71... 6-49 Washer, Flat........................................ 00590-02973-71... 7-65 Washer, Flat........................................ 00590-03092-71... 2-29 Washer, Flat........................................ 00590-00111-71... 3-21 Washer, Flat........................................ 00590-00473-71... 3-65 Washer, Flat........................................ 00590-00473-71... 6-39 Washer, Flat........................................ 00590-02813-71... 2-25 Washer, Flat........................................ 00590-02940-71..... 2-7 Washer, Flat........................................ 00590-02940-71... 3-14 Washer, Flat........................................ 00590-02940-71..... 4-5 Washer, Flat........................................ 00590-02940-71... 6-41 Washer, Flat........................................ 00590-02940-71..... 6-9 Washer, Flat........................................ 00590-02973-71..... 2-7 Washer, Flat........................................ 00590-02973-71... 7-40 Washer, Flat........................................ 00590-03092-71..... 2-7 Washer, Flat........................................ 00590-03092-71... 3-13 Washer, Flat........................................ 00590-03092-71... 3-25 Washer, Flat........................................ 00590-03092-71... 3-71 Washer, Flat........................................ 00590-03092-71..... 4-5 Washer, Flat........................................ 00590-42081-71..... 3-5 Washer, Flat........................................ 00590-44328-71... 3-14 Washer, Flat........................................ 00590-44328-71..... 3-3 Washer, Flat........................................ 00590-44378-71... 2-17 Washer, Flat........................................ 00590-44514-71..... 4-5 Washer, Flat........................................ 00590-44524-71... 3-10 Washer, Flat........................................ 00590-45046-71..... 2-7 Washer, Flat, Hard............................... 00590-44535-71..... 4-5 Washer, Flat, Nylon ............................. 00590-44047-71... 3-31 Washer, High Collar ............................ 00590-44117-71... 3-25 Washer, Lock....................................... 00590-00313-71... 3-21 Washer, Lock....................................... 00590-02840-71... 3-19 Washer, Lock....................................... 00590-44488-71... 3-14 Washer, Lock....................................... 00590-44869-71... 7-73 Washer, Lock....................................... 00590-45158-71... 7-23 Washer, Lock....................................... 00590-45158-71... 7-45

A-19

Alphabetical Parts Index

Description

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Part No.

Page

Washer, Lock ...................................... 00590-45158-71 ...7-53 Washer, Lock ...................................... 00590-45158-71 ...7-57 Washer, Lock ...................................... 00590-45161-71 ...7-23 Washer, Lock ...................................... 00590-45185-71 ...7-21 Washer, Lock ...................................... 00590-45185-71 ...7-33 Washer, Lock ...................................... 00590-45185-71 ...7-53 Washer, Lock ...................................... 00590-45185-71 ...7-57 Washer, Lock ...................................... 00590-45258-71 ...7-11 Washer, Lock ...................................... 00590-45258-71 ...7-21 Washer, Lock ...................................... 00590-45258-71 ...7-27 Washer, Lock ...................................... 00590-45258-71 ...7-33 Washer, Lock ...................................... 00590-45259-71 ...7-15 Washer, Lock ...................................... 00590-45259-71 ...7-17 Washer, Lock ...................................... 00590-45259-71 ...7-31 Washer, Lock ...................................... 00590-45259-71 ...7-49 Washer, Lock ...................................... 00590-45260-71 ...7-11 Washer, Lock ...................................... 00590-45260-71 ...7-27 Washer, Lock ...................................... 00590-45378-71 .....2-7 Washer, Lock ...................................... 00590-45259-71 ...7-11 Washer, Thrust .................................... 00590-44543-71 .....4-7 Washer, Thrust .................................... 00590-44577-71 .....4-7 Washer, Thrust .................................... 00590-44581-71 .....4-7 Wear Pad Kit ...................................... 00590-51085-71 ...7-93 Wheel Assembly .................................. 00590-45292-71 ...4-11 Wheel Assembly .................................. 00590-45293-71 ...4-11 Wheel Assembly .................................. 00590-45294-71 ...4-11 Wheel Assembly .................................. 00590-45296-71 ...4-11

A-20

Description

Part No.

Page

Wheel Assembly...................................00590-45383-71 ..... 4-9 Wheel Assembly...................................00590-45384-71 ..... 4-9 Wheel Assembly...................................00590-45385-71 ..... 4-9 Wheel Assembly...................................00590-45386-71 ..... 4-9 Wheel Assembly...................................00590-50959-71 ... 4-11 Wheel Assembly...................................00590-50960-71 ... 4-11 Wheel Assembly...................................00590-50961-71 ... 4-11 Wheel Assembly...................................00590-50962-71 ..... 4-9 Wheel Assembly...................................00590-50963-71 ..... 4-9 Wheel Assembly...................................00590-50964-71 ..... 4-9 Wheel Assembly...................................00590-50965-71 ..... 4-9 Wheel Assembly...................................00590-50966-71 ..... 4-9 Wheel Assembly, Steer (Black) ...............00590-47881-71 ..... 3-5 Wheel Assembly, Steer..............................................................

(Red with Groove).................................00590-47880-71 ..... 3-5 Wheel Assembly, Steer (Tan)..................00590-47879-71 ..... 3-5 Wheel, Hub and Tire Assembly (Black)....00590-47876-71 ..... 3-6 Wheel, Hub and Tire Assembly ..................................................

(Red with Groove).................................00590-47877-71 ..... 3-6 Wheel, Hub and Tire Assembly (Tan) ......00590-46966-71 ..... 3-6 Wire Assembly.....................................00590-44051-71 ... 3-31 Wire Assembly.....................................00590-44188-71 ... 3-65 Wire, Jumper .......................................00590-44000-71 ... 3-29 Wire, Pull ............................................00590-44982-71 ... 6-77 Wrench, Spanner .................................00590-44515-71 ..... 4-5 Yoke ...................................................00590-44008-71 ... 3-29

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Part No.

Numerical Parts Index

APPENDIX B

Numerical Parts Index

Description

Page

00590-00043-71 ...............Pin, Spring ................................. 3-5 00590-00063-71 ...............Roller, Battery ........................... 2-27 00590-00170-71 ...............Plug, Dome .............................. 3-10 00590-00182-71 ...............Pin .......................................... 6-37 00590-00183-71 ...............Connector ................................ 6-37 00590-00187-71 ...............Tubing, Shrinkable .................... 3-29 00590-00359-71 ...............Shim, Spacer.............................. 3-3 00590-00423-71 ...............Fitting, Grease............................ 3-5 00590-00552-71 ...............Fuse (15 Amp) (FU5, FU6, ........................................FU7, and FU10) ....................... 3-19 00590-00556-71 ...............Strap ....................................... 3-14 00590-00557-71 ...............Anchor, Plastic Mount................ 3-61 00590-00557-71 ...............Anchor, Plastic Mount................ 3-67 00590-00557-71 ...............Anchor, Plastic Mount................ 3-69 00590-00557-71 ...............Anchor, Plastic Mount................ 3-71 00590-00628-71 ...............Screw, Set.................................. 3-3 00590-00811-71 ...............Strap ....................................... 3-14 00590-00811-71 ...............Strap ....................................... 3-53 00590-00811-71 ...............Strap ....................................... 3-61 00590-00811-71 ...............Strap ....................................... 3-65 00590-00811-71 ...............Strap ....................................... 3-67 00590-00811-71 ...............Strap ....................................... 3-69 00590-00811-71 ...............Strap ....................................... 3-71 00590-00811-71 ...............Strap ....................................... 7-71 00590-01255-71 ...............Pocket ..................................... 2-17 00590-01265-71 ...............Rivet, Tag................................. 2-17 00590-01410-71 ...............Terminal................................... 3-19 00590-02338-71 ...............Switch, Keyless ......................... 3-14 00590-02399-71 ...............Terminal................................... 3-53 00590-02784-71 ...............Lamp Assembly, Warning (Red) .. 3-53 00590-02785-71 ...............Lamp Assembly, Warning ................. ........................................(Amber) ................................... 3-53 00590-02786-71 ...............Lamp Assembly, Warning (Blue).. 3-53 00590-02878-71 ...............Seal ........................................ 6-53 00590-02918-71 ...............Plug, Mechanical ........................ 4-5 00590-02992-71 ...............Nut ......................................... 7-85 00590-03000-71 ...............Fitting, Hose ............................ 6-21 00590-03002-71 ...............Cap, Filler, Breather .................... 6-9 00590-03034-71 ...............Guard, Warning Light ............... 3-51 00590-03058-71 ...............Seal Kit.................................... 6-51 00590-03060-71 ...............Ring, Backup............................ 6-57 00590-03060-71 ...............Ring, Backup............................ 6-55 00590-03060-71 ...............Ring, Backup............................ 6-59 00590-03060-71 ...............Ring, Backup............................ 6-73 00590-03060-71 ...............Ring, Backup............................ 6-75 00590-03061-71 ...............Filter, Element ............................. 6-9 00590-03085-71 ...............Screw...................................... 7-85 00590-03088-71 ...............Key, Woodruff ............................ 4-5 00590-03095-71 ...............Switch, Rocker.......................... 3-61 00590-03127-71 ...............Screw...................................... 6-40 00590-03141-71 ...............Ring, Snap ............................... 6-53 00590-03159-71 ...............Shim ......................................... 7-5 00590-03189-71 ...............Adapter, Filter ............................ 6-9 00590-03218-71 ...............Insulator, Shoulder, Washer........ 3-31 00590-03238-71 ...............Terminal................................... 3-53 00590-03247-71 ...............Switch, Rocker.......................... 3-65 00590-03248-71 ...............Switch, Operator (EPO) ............. 3-14 00590-03249-71 ...............Base, Contact Switch................. 3-14 00590-03346-71 ...............Clamp, Hose ............................ 7-65 00590-03346-71 ...............Clamp, Hose ............................ 7-79 00590-03346-71 ...............Clamp, Hose ............................ 7-85 00590-03405-71 ...............Button, Reach Retract, Raised ..... 3-29 00590-03428-71 ...............Screw...................................... 7-85

00715-00085-13, 25 Jun 2013

Part No.

Description

Page

00590-03438-71............... Valve, Hydraulic Flow Control ........... ........................................ (9.0 GPM) ............................... 6-21 00590-03438-71............... Valve, Hydraulic Flow Control .... 6-57 00590-03438-71............... Valve, Hydraulic Flow Control .... 6-59 00590-03440-71............... O-Ring .................................... 6-53 00590-03441-71............... O-Ring ...................................... 6-9 00590-03446-71............... Fuse (5 Amp) (FU8 and FU9) ..... 3-19 00590-03454-71............... Spacer .................................... 3-61 00590-03454-71............... Spacer .................................... 3-65 00590-03463-71............... Chain, Leaf .................................... ........................................ (Stock Length 100 ft.) ................ 7-40 00590-03464-71............... Link, Connecting....................... 7-40 00590-03541-71............... Clamp, Hose.............................. 6-9 00590-03548-71............... Hose, Drain ............................... 6-9 00590-03567-71............... Spring, Compression................... 6-9 00590-03568-71............... Spring, Horn, Reach ................. 3-29 00590-03572-71............... Ball........................................... 6-9 00590-03577-71............... Jack, Banana ........................... 3-14 00590-03578-71............... Bag, Case ............................... 2-17 00590-03583-71............... Spring..................................... 6-53 00590-03598-71............... Ring, Retainer .......................... 6-53 00590-04577-71............... Key (Set of 2) ........................... 3-14 00590-05266-71............... Lens (Amber) ............................ 3-53 00590-05268-71............... Lens (Blue) ............................... 3-53 00590-05273-71............... Bulb ........................................ 3-53 00590-05283-71............... Label....................................... 3-19 00590-05283-71............... Label....................................... 3-53 00590-05313-71............... Spacer, Pipe (0.50 in.) .............. 2-27 00590-39514-71............... Piston (4 in.) ............................ 7-75 00590-39515-71............... Piston (8 in.) ............................ 7-75 00590-39516-71............... Seal ........................................ 7-75 00590-39518-71............... Cap ........................................ 7-75 00590-39520-71............... Rod (4 in.) ............................... 7-75 00590-39522-71............... Rod (8 in.) ............................... 7-75 00590-39529-71............... Seal Kit ................................... 7-75 00590-39599-71............... Elbow ..................................... 6-21 00590-39627-71............... Clip ........................................ 2-17 00590-39687-71............... Screw ..................................... 7-85 00590-39789-71............... Lens (Red) ................................ 3-53 00590-39794-71............... Hardware Kit ........................... 3-53 00590-39795-71............... Card Assembly, Multi-Voltage..... 3-53 00590-39796-71............... Pad, Foam, Mounting................ 3-53 00590-39797-71............... Base, Mounting ........................ 3-53 00590-39798-71............... O-Ring .................................... 3-53 00590-39799-71............... Ring, Strobe............................. 3-53 00590-40580-71............... Horn, Alarm............................. 3-62 00590-41047-71............... Cap, Extention ......................... 3-69 00590-41810-71............... Decal, Warning ....................... 2-18 00590-41882-71............... Tray, Funnel ............................... 6-9 00590-41928-71............... Label....................................... 3-29 00590-42978-71............... Strap....................................... 3-14 00590-42978-71............... Strap....................................... 7-79 00590-42978-71............... Strap....................................... 7-85 00590-42984-71............... Clamp..................................... 3-29 00590-43091-71............... Spring, Travel .......................... 3-29 00590-43600-71............... Gear Reducer ............................ 4-7 00590-43600-71............... Gear Reducer, Drive Unit,................. ........................................ Right-Hand................................. 4-5 00590-43601-71............... Gear Reducer ............................ 4-7 00590-43601-71............... Gear Reducer, Drive Unit, ................ ........................................ Left-Hand ................................... 4-5 00590-43929-71............... Tubing, Shrinkable.................... 3-29

B-1

Numerical Parts Index

Part No.

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Description

Page

00590-43990-71 .............. Hose Assembly ............................... ........................................ (Auxiliary Manifold to Mast) ............. ........................................ (Quad and 4K, 2 Stage) ............6-17 00590-43991-71 .............. Hose Assembly .............................. ........................................ (Auxiliary Manifold to Mast) ............. ........................................ (Standard) ................................6-17 00590-43992-71 .............. Hose Assembly ............................... ........................................ (Auxiliary Manifold to Mast) ............. ........................................ (Standard) ................................6-17 00590-43993-71 .............. Pin ..........................................3-29 00590-43995-71 .............. Handle, Base............................3-29 00590-43996-71 .............. Hose Assembly ............................... ........................................ (Auxiliary Manifold to Mast).............. ........................................ (Standard) ................................6-17 00590-43997-71 .............. Screw, Connector......................3-29 00590-44000-71 .............. Wire, Jumper............................3-29 00590-44001-71 .............. Hose Assembly ............................... ........................................ (Auxiliary Manifold to Mast) ............. ........................................ (Standard) ................................6-17 00590-44002-71 .............. Hose Assembly ............................... ........................................ (Auxiliary Manifold to Mast) ............. ........................................ (Standard) ................................6-17 00590-44003-71 .............. Spring, Retract ..........................3-29 00590-44005-71 .............. Umbrella ..................................3-29 00590-44006-71 .............. Plate ........................................3-51 00590-44007-71 .............. Hose Assembly ............................... ........................................ (Auxiliary Pump to Manifold) ......6-17 00590-44008-71 .............. Yoke ........................................3-29 00590-44009-71 .............. Hose Assembly ............................... ........................................ (Auxiliary Pump to Manifold) ......6-17 00590-44010-71 .............. Hose Assembly ............................... (....................................... Auxiliary Manifold to Mast) .............. ........................................ (Quad and 4K, 2 Stage) ............6-17 00590-44011-71 .............. Arm, Yoke ................................3-29 00590-44012-71 .............. Hose Assembly .............................. ........................................ (Auxiliary Manifold to Mast) ............. ........................................ (Quad and 4K, 2 Stage) ............6-17 00590-44013-71 .............. Arm.........................................3-29 00590-44014-71 .............. Harness, Wiring .......................3-29 00590-44015-71 .............. Ring, Retaining .........................3-29 00590-44016-71 .............. Hose Assembly ............................... ........................................ (Auxiliary Manifold to Mast) ............. ........................................ (Quad and 4K, 2 Stage) ............6-17 00590-44017-71 .............. Card Assembly, Thumb Control ...3-29 00590-44018-71 .............. Spring, 4-Way ..........................3-29 00590-44020-71 .............. Hose Assembly ............................... ........................................ (HSA Spool to Manifold ................... ........................................ V1 and 2) ................................6-17 00590-44021-71 .............. Ring, Retaining .........................3-29 00590-44022-71 .............. Head Kit, Drive End ..................3-35 00590-44023-71 .............. Hose Assembly ............................... ........................................ (Auxiliary Manifold to Mast) ............. ........................................ (Standard) ................................6-17 00590-44024-71 .............. Cable Assembly ........................3-32 00590-44025-71 .............. Armature Kit .............................3-35 00590-44026-71 .............. Bearing and Snap Ring Kit .........3-35 00590-44027-71 .............. Stator Kit .................................3-35 00590-44028-71 .............. Field Coil Kit.............................3-35 00590-44029-71 .............. Terminal ...................................3-32 00590-44031-71 .............. Tip Set .....................................3-32 00590-44032-71 .............. Hose Assembly ............................... ........................................ (Manifold to Cylinder)....................... ........................................ (Standard Mast) ........................6-17 00590-44033-71 .............. Holder, Brush............................3-41 00590-44033-71 .............. Holder, Brush............................3-35 00590-44034-71 .............. Brush Set (with BWI) ..................3-35 00590-44035-71 .............. Spring Set ................................3-35 00590-44036-71 .............. Armature Kit ............................3-37

B-2

Part No.

Description

Page

00590-44037-71 ...............Bearing and Snap Ring Kit......... 3-37 00590-44037-71 ...............Bearing and Snap Ring Kit......... 3-39 00590-44038-71 ...............End Head Assembly, ........................ ........................................Commutator ............................. 3-35 00590-44039-71 ...............Hose Assembly ................................ ........................................(Manifold to Cylinder) ...................... ........................................(Quad Mast) ............................ 6-17 00590-44040-71 ...............Switch ..................................... 3-29 00590-44041-71 ...............Hose Assembly ............................... ........................................(HSA, ATR to Manifold ATR) ....... 6-17 00590-44042-71 ...............Hose Assembly ................................ ........................................(HSA to Manifold P1) ................ 6-17 00590-44044-71 ...............Potentiometer ........................... 3-29 00590-44045-71 ...............Horn Assembly ......................... 3-31 00590-44046-71 ...............Cable Assembly........................ 3-32 00590-44049-71 ...............Hose Assembly ................................ ........................................(Manifold to Cylinder) ...................... ........................................(Quad Mast) ............................ 6-17 00590-44050-71 ...............Harness, Horn .......................... 3-31 00590-44051-71 ...............Wire Assembly ......................... 3-31 00590-44052-71 ...............Cable...................................... 3-32 00590-44053-71 ...............Terminal................................... 3-32 00590-44054-71 ...............Connector................................ 3-32 00590-44055-71 ...............Hose Assembly ................................ ........................................(Manifold to Cylinder) ...................... ........................................(Quad Mast) ............................ 6-17 00590-44056-71 ...............Base........................................ 3-21 00590-44057-71 ...............Elbow, 90 Degree..................... 6-21 00590-44057-71 ...............Elbow, 90 Degree..................... 6-31 00590-44058-71 ...............Housing, Coil ........................... 3-21 00590-44059-71 ...............Housing, Coil ........................... 3-21 00590-44060-71 ...............Adapter, Hydraulic.................... 6-21 00590-44061-71 ...............Coil......................................... 3-21 00590-44062-71 ...............Cap, Base................................ 3-29 00590-44063-71 ...............Base........................................ 3-21 00590-44064-71 ...............Rod and Core Assembly ............ 3-21 00590-44065-71 ...............Service Kit .............................. 3-21 00590-44066-71 ...............Service Kit ............................... 3-21 00590-44067-71 ...............Spring and Bushing Kit .............. 3-21 00590-44068-71 ...............Card Assembly, Display ............ 3-23 00590-44069-71 ...............Display, Operator .................... 3-23 00590-44070-71 ...............Bracket Assembly ..................... 3-23 00590-44071-71 ...............Coil......................................... 3-21 00590-44072-71 ...............Bushing ................................... 3-21 00590-44073-71 ...............Adapter, Flow Control ............... 6-21 00590-44074-71 ...............Locator, Spring ......................... 3-21 00590-44075-71 ...............Adapter, Hydraulic ................... 6-21 00590-44075-71 ...............Adapter, Hydraulic.................... 6-31 00590-44075-71 ...............Adapter, Hydraulic.................... 7-89 00590-44076-71 ...............Adapter, Hydraulic.................... 6-43 00590-44076-71 ...............Adapter, Hydraulic ................... 6-21 00590-44077-71 ...............Tip, Contact, Movable ............... 3-21 00590-44078-71 ...............Tip, Contact, Movable ............... 3-21 00590-44079-71 ...............Spring, Main............................ 3-21 00590-44080-71 ...............Adapter, Hydraulic ................... 6-21 00590-44081-71 ...............Elbow, 90 Degree .................... 6-21 00590-44081-71 ...............Elbow, 90 Degree..................... 6-31 00590-44082-71 ...............Bushing ................................... 3-21 00590-44083-71 ...............Guide...................................... 3-21 00590-44084-71 ...............Tip, Contact, Stationary ............. 3-21 00590-44085-71 ...............Tip, Contact, Stationary ............. 3-21 00590-44086-71 ...............Body, Guide............................. 3-21 00590-44087-71 ...............Elbow, 90 Degree .................. 6-21 00590-44087-71 ...............Elbow, 90 Degree..................... 6-25 00590-44089-71 ...............Hose Assembly ......................... 6-17 00590-44090-71 ...............Elbow, 90 Degree..................... 6-34 00590-44091-71 ...............Hose Assembly (Bottler’s Tilt) ...... 6-17 00590-44091-71 ...............Hose Assembly (Standard Tilt) .... 6-17

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Part No.

Description

Page

00590-44092-71 ...............Hose Assembly (Standard Tilt) .... 6-17 00590-44093-71 ...............Strap, Nut................................ 3-25 00590-44094-71 ...............Link ......................................... 3-25 00590-44096-71 ...............Bracket, Switch......................... 3-25 00590-44097-71 ...............Hose Assembly ......................... 6-17 00590-44098-71 ...............Hose Assembly (Standard Tilt) .... 6-17 00590-44099-71 ...............Handle, Right-Hand................... 3-29 00590-44100-71 ...............Button, 4-Way, Raised ............... 3-29 00590-44101-71 ...............Base, Spring ............................ 3-29 00590-44102-71 ...............Hose Assembly ......................... 6-17 00590-44103-71 ...............Button, Horn............................. 3-29 00590-44104-71 ...............Hose Assembly ................................ ........................................(Auxiliary Pump to Manifold) ...... 6-17 00590-44105-71 ...............Handle, Left-Hand ..................... 3-29 00590-44106-71 ...............Elbow, 90 Degree, Swivel.......... 6-18 00590-44107-71 ...............End Head Assembly,......................... ........................................Commutator ............................. 3-37 00590-44107-71 ...............End Head Assembly, ........................ ........................................Commutator ............................. 3-39 00590-44108-71 ...............Rod, End.................................. 3-25 00590-44109-71 ...............Elbow, 90 Degree..................... 6-21 00590-44109-71 ...............Elbow, 90 Degree..................... 6-25 00590-44110-71 ...............Plug ....................................... 6-21 00590-44111-71 ...............Hose Assembly ......................... 6-18 00590-44113-71 ...............Switch ..................................... 3-25 00590-44114-71 ...............Hose Assembly (Bottler’s Tilt) ...... 6-17 00590-44115-71 ...............Handle Assembly (Standard) ..... 3-29 00590-44115-71 ...............Handle Assembly (Standard) ..... 3-25 00590-44116-71 ...............Rod, Threaded.......................... 3-25 00590-44118-71 ...............Tee, Swivel............................... 6-18 00590-44120-71 ...............Hose Assembly (Tilt) .................. 6-18 00590-44121-71 ...............Lever, Valve.............................. 3-25 00590-44122-71 ...............Hose Assembly (Bottler’s Tilt) ...... 6-17 00590-44123-71 ...............Bracket, Auxiliary ....................... 6-9 00590-44124-71 ...............Switch, Dummy......................... 3-61 00590-44125-71 ...............Cable Assembly........................ 3-61 00590-44126-71 ...............Cable Assembly........................ 3-61 00590-44129-71 ...............Stator Kit.................................. 3-37 00590-44129-71 ...............Stator Kit.................................. 3-39 00590-44130-71 ...............Plate........................................ 3-61 00590-44131-71 ...............Light, Bin ................................. 3-61 00590-44132-71 ...............Bracket .................................... 3-61 00590-44133-71 ...............Guard, Light............................. 3-61 00590-44134-71 ...............Guard, Light............................. 3-61 00590-44137-71 ...............Hose, Suction, Auxiliary .............. 6-9 00590-44138-71 ...............Hose, Lift, Suction ...................... 6-9 00590-44139-71 ...............Bracket, Mast Light.................... 3-61 00590-44141-71 ...............Cable Assembly........................ 3-51 00590-44142-71 ...............Clamp, Hose ............................ 6-17 00590-44143-71 ...............Manifold Assembly, Auxiliary ..... 6-25 00590-44144-71 ...............Bracket .................................... 3-61 00590-44144-71 ...............Bracket .................................... 3-65 00590-44145-71 ...............Bracket .................................... 3-61 00590-44145-71 ...............Bracket .................................... 3-65 00590-44146-71 ...............Bracket, Mast Light.................... 3-61 00590-44147-71 ...............Bracket, Switch......................... 3-61 00590-44149-71 ...............Bracket, Mast Light.................... 3-61 00590-44150-71 ...............Manifold Assembly, Auxiliary ..... 6-25 00590-44151-71 ...............Decal, Light .............................. 3-61 00590-44152-71 ...............Light Assembly, Travel................ 3-61 00590-44154-71 ...............Bracket Weldment..................... 3-65 00590-44155-71 ...............Manifold Assembly, Auxiliary ..... 6-25 00590-44157-71 ...............Hose, Steer, Suction, Formed........ 6-9 00590-44159-71 ...............Bracket (88 in. OACH) .............. 3-71 00590-44160-71 ...............Bracket (83 in. OACH) .............. 3-71 00590-44162-71 ...............Switch Assembly, Proximity ........ 3-67 00590-44164-71 ...............Bracket, Lift Limit ....................... 3-67 00590-44166-71 ...............Switch Assembly, Proximity ........ 3-67

00715-00085-13, 25 Jun 2013

Part No.

Numerical Parts Index

Description

Page

00590-44167-71............... Bracket, Sensor ........................ 3-67 00590-44169-71............... Switch Assembly, Proximity ........ 3-67 00590-44170-71............... Switch Assembly, Proximity ........ 3-67 00590-44172-71............... Switch Assembly, Proximity ........ 3-67 00590-44174-71............... Clamp, Hose.............................. 6-9 00590-44175-71............... Bracket, Tab............................. 3-65 00590-44177-71............... Stud, Push................................ 3-65 00590-44178-71............... Reservoir Weldment .................... 6-9 00590-44179-71............... Blower, Electric......................... 3-65 00590-44180-71............... Bracket (95, 99, and........................ ........................................ 107 in. OACH)........................ 3-71 00590-44181-71............... Guard, Finger .......................... 3-65 00590-44182-71............... Module Assembly, Connector..... 3-62 00590-44185-71............... Clamp, Hose............................ 3-71 00590-44186-71............... Switch Assembly, Proximity ........ 3-71 00590-44187-71............... Bracket, Sensor ........................ 3-71 00590-44187-71............... Bracket, Sensor ........................ 7-61 00590-44188-71............... Wire Assembly......................... 3-65 00590-44189-71............... Plug, Mechanical........................ 6-9 00590-44190-71............... Brush Set ................................. 3-43 00590-44190-71............... Brush Set ................................. 3-45 00590-44191-71............... End Head Assembly, ........................ ........................................ Commutator ............................. 3-45 00590-44192-71............... Armature Kit ........................... 3-43 00590-44193-71............... Bearing and Snap Ring Kit......... 3-43 00590-44194-71............... Stator Kit ................................. 3-43 00590-44195-71............... Field Coil Kit ............................ 3-43 00590-44196-71............... End Head Assembly, ........................ ........................................ Commutator ............................. 3-43 00590-44197-71............... Brush Set ................................. 3-41 00590-44198-71............... Head Kit, Drive End .................. 3-43 00590-44199-71............... Head Kit, Drive End .................. 3-41 00590-44200-71............... Base Kit................................... 3-43 00590-44201-71............... Armature Kit ........................... 3-45 00590-44202-71............... Bearing and Snap Ring Kit......... 3-45 00590-44203-71............... Stator Kit ................................. 3-45 00590-44204-71............... Field Coil Kit ............................ 3-45 00590-44206-71............... End Head, Commutator, ................... ........................................ Machined................................ 3-43 00590-44207-71............... Armature Kit ........................... 3-39 00590-44210-71............... Head Kit, Drive End ................. 3-37 00590-44210-71............... Head Kit, Drive End ................. 3-39 00590-44211-71............... Holder, Brush ........................... 3-37 00590-44211-71............... Holder, Brush ........................... 3-39 00590-44211-71............... Holder, Brush ........................... 3-43 00590-44211-71............... Holder, Brush .......................... 3-45 00590-44212-71............... Brush Set ................................. 3-37 00590-44212-71............... Brush Set ................................. 3-39 00590-44213-71............... Spring Set ............................... 3-37 00590-44213-71............... Spring Set ............................... 3-39 00590-44213-71............... Spring Set ............................... 3-43 00590-44213-71............... Spring Set ............................... 3-45 00590-44214-71............... Spring Set ............................... 3-41 00590-44215-71............... Terminal Kit, Power ................... 3-37 00590-44215-71............... Terminal Kit, Power ................... 3-39 00590-44215-71............... Terminal Kit, Power ................... 3-43 00590-44215-71............... Terminal Kit, Power ................... 3-45 00590-44216-71............... End Head, Commutator, ................... ........................................ Machined................................ 3-45 00590-44217-71............... Armature Kit ............................ 3-41 00590-44218-71............... Bearing and Snap Ring Kit......... 3-41 00590-44219-71............... Stator Kit ................................. 3-41 00590-44220-71............... Field Coil Kit ............................ 3-41 00590-44221-71............... End Head Assembly, ........................ ........................................ Commutator ............................. 3-41 00590-44222-71............... End Head, Commutator, ................... ........................................ Machined................................ 3-41 00590-44223-71............... Fan, External............................ 3-37

B-3

Numerical Parts Index

Part No.

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Description

Page

00590-44223-71 .............. Fan, External ............................3-39 00590-44224-71 .............. Light Assembly, Warning (Red) ...3-51 00590-44224-71 .............. Light Assembly, Warning (Red)....3-53 00590-44225-71 .............. Hose Assembly ............................... ........................................ (Manifold to Cylinder)...................... ........................................ (Standard Mast) ........................6-17 00590-44226-71 .............. Spring Set ................................3-47 00590-44227-71 .............. Motor Assembly, Auxiliary..........6-43 00590-44227-71 .............. Motor Assembly, Auxiliary..........3-49 00590-44228-71 .............. Brush Set..................................3-49 00590-44229-71 .............. Spring Set ................................3-49 00590-44230-71 .............. Bearing and Snap Ring Kit .........3-49 00590-44231-71 .............. Holder, Brush............................3-47 00590-44232-71 .............. Hose, Formed (Manifold Return)..6-17 00590-44233-71 .............. Hose, Formed (Manifold Return)..6-17 00590-44234-71 .............. Light Assembly, .............................. ........................................ Warning (Amber) .....................3-51 00590-44234-71 .............. Light Assembly, ............................... ........................................ Warning (Amber) ......................3-53 00590-44235-71 .............. Locator, Spring .........................3-21 00590-44236-71 .............. Cap, Dust, Coupling....................6-9 00590-44236-71 .............. Cap, Dust, Coupling..................6-21 00590-44236-71 .............. Cap, Dust, Coupling..................6-31 00590-44236-71 .............. Cap, Dust, Coupling..................6-45 00590-44237-71 .............. Fitting, Hose ............................6-21 00590-44237-71 .............. Fitting, Hose ............................6-31 00590-44237-71 .............. Fitting, Hose ...............................6-9 00590-44239-71 .............. Field Coil Kit.............................3-37 00590-44239-71 .............. Field Coil Kit.............................3-39 00590-44241-71 .............. Stator Kit ..................................3-47 00590-44242-71 .............. Head Kit, Drive End...................3-45 00590-44243-71 .............. Base Kit ...................................3-45 00590-44244-71 .............. Hose Assembly ............................... ........................................ (Manifold to Cylinder)...................... ........................................ (Standard Mast) ........................6-17 00590-44245-71 .............. Hose Assembly ............................... ........................................ (Lift Pump to Manifold) ...............6-17 00590-44246-71 .............. Motor, Steer .............................6-45 00590-44246-71 .............. Motor, Steer .............................3-47 00590-44247-71 .............. Hose Assembly ............................... ........................................ (Lift Pump to Manifold) ...............6-17 00590-44248-71 .............. Brush Set..................................3-47 00590-44249-71 .............. Bearing and Snap Ring Kit .........3-47 00590-44250-71 .............. Grommet..................................3-51 00590-44250-71 .............. Grommet..................................3-61 00590-44250-71 .............. Grommet..................................3-65 00590-44251-71 .............. End Head, Commutator .............3-47 00590-44252-71 .............. Head Kit, Drive End...................3-47 00590-44253-71 .............. Cover Kit, Enclosure ..................3-47 00590-44254-71 .............. Bolt, Clamp Kit..........................3-47 00590-44255-71 .............. Hose Assembly ............................... ........................................ (Lift Pump to Manifold) ...............6-17 00590-44256-71 .............. Hose, Formed (Manifold Return)..6-17 00590-44257-71 .............. Armature Kit .............................3-47 00590-44258-71 .............. Door, Battery, Right-Hand ...........2-29 00590-44259-71 .............. Spacer, Pipe (15.00 in.) ............2-27 00590-44260-71 .............. Spacer, Pipe (7.62 in.) ..............2-27 00590-44261-71 .............. Spacer, Pipe (10.25 in.) ............2-27 00590-44262-71 .............. Spacer, Pipe (9.50 in.) ..............2-27 00590-44263-71 .............. Spacer, Pipe (2.88 in.) ..............2-27 00590-44264-71 .............. Door, Battery, Left-Hand .............2-29 00590-44265-71 .............. Door, Battery, Left-Hand .............2-29 00590-44266-71 .............. Decal, Warning ........................2-30 00590-44267-71 .............. Door, Battery, Right-Hand ...........2-29 00590-44268-71 .............. Spacer, Pipe (12.50 in.) ............2-27 00590-44269-71 .............. Door, Battery, Right-Hand ...........2-29 00590-44270-71 .............. Guard, Battery..........................2-29 00590-44271-71 .............. Guard, Battery..........................2-29

B-4

Part No.

Description

Page

00590-44272-71 ...............Guard, Battery ......................... 2-29 00590-44273-71 ...............Pin, Lock .................................. 2-29 00590-44275-71 ...............Door Weldment ........................ 2-30 00590-44277-71 ...............Door, Battery, Left-Hand ............. 2-29 00590-44278-71 ...............Spacer, Battery ................................ ........................................(Non-Weighted) 2.25 in. ........... 2-25 00590-44285-71 ...............Spacer, Battery, 1.50 in............. 2-25 00590-44286-71 ...............Spacer, Battery, 1.75 in............. 2-25 00590-44287-71 ...............Spacer, Pipe (17.75 in.) ............ 2-27 00590-44289-71 ...............Spacer, Pipe (15.25 in.) ............ 2-27 00590-44290-71 ...............Spacer, Battery ................................ ........................................(Non-Weighted) 2.50 in. ........... 2-25 00590-44291-71 ...............Spacer, Battery ................................ ........................................(Non-Weighted) 2.75 in. ........... 2-25 00590-44292-71 ...............Spacer, Battery ................................ ........................................(Non-Weighted) 4.88 in. ........... 2-25 00590-44293-71 ...............Spacer, Battery ................................ ........................................(Non-Weighted) 5.00 in. ........... 2-25 00590-44294-71 ...............Shaft, Roller (18.31 in.) ............. 2-27 00590-44295-71 ...............Shaft, Roller (21.06 in.) ............. 2-27 00590-44296-71 ...............Shaft, Roller (23.56 in.) ............. 2-27 00590-44297-71 ...............Guard, Cable........................... 2-30 00590-44298-71 ...............Support, Battery Roller............... 2-25 00590-44299-71 ...............Axle .......................................... 3-5 00590-44301-71 ...............Elbow, 90 Degree....................... 3-3 00590-44303-71 ...............Adapter, Hydraulic...................... 3-3 00590-44307-71 ...............Pad, Door ................................ 2-30 00590-44309-71 ...............Plate, Sensor .............................. 3-3 00590-44311-71 ...............Bearing, Open ........................... 3-5 00590-44312-71 ...............Bearing, Roller............................ 3-5 00590-44313-71 ...............Bearing, Cone............................ 3-5 00590-44314-71 ...............Bearing, Cup.............................. 3-5 00590-44315-71 ...............Seal .......................................... 3-5 00590-44317-71 ...............Hub, Machine ............................ 3-6 00590-44319-71 ...............Anchor, Chain ............................ 3-3 00590-44320-71 ...............Guard, Backrest............................... ........................................(Width 32 in., Height 48 in.) ..... 2-31 00590-44321-71 ...............Guard, Backrest............................... ........................................(Width 32 in., Height 36 in.) ..... 2-31 00590-44322-71 ...............Guard, Backrest............................... ........................................(Width 32 in., Height 54 in.) ..... 2-31 00590-44323-71 ...............Guard, Backrest............................... ........................................(Width 32 in., Height 30 in.) ..... 2-31 00590-44324-71 ...............Guard, Backrest............................... ........................................(Width 32 in., Height 42 in.) ..... 2-31 00590-44326-71 ...............Guard, Backrest............................... ........................................(Width 37 in., Height 36 in.) ..... 2-31 00590-44327-71 ...............Guard, Backrest............................... ........................................(Width 37 in., Height 54 in.) ..... 2-31 00590-44329-71 ...............Guard, Backrest............................... ........................................(Width 37 in., Height 42 in.) ..... 2-31 00590-44330-71 ...............Sprocket .................................... 3-3 00590-44331-71 ...............Link, Connecting Chain ............... 3-3 00590-44331-71 ...............Link, Connecting Chain ............. 3-25 00590-44332-71 ...............Chain Assembly.......................... 3-3 00590-44333-71 ...............Plate, Steering ............................ 3-3 00590-44334-71 ...............Bracket, Mounting....................... 3-3 00590-44335-71 ...............Switch, Proximity, Multihead ...... 3-14 00590-44335-71 ...............Switch, Proximity, Multihead......... 3-3 00590-44337-71 ...............Spacer ...................................... 3-3 00590-44338-71 ...............Spacer Assembly, 1.560 in. ....... 2-23 00590-44339-71 ...............Guard, Backrest............................... ........................................(Width 37 in., Height 30 in.) ..... 2-31 00590-44340-71 ...............Brace, Cover (without HSA)........ 2-17 00590-44341-71 ...............Cover, Steer ............................. 2-17 00590-44342-71 ...............Cover, Eyebrow........................ 2-17 00590-44343-71 ...............Cover, Eyebrow........................ 2-17 00590-44344-71 ...............Cover, Eyebrow........................ 2-17

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Part No.

Description

Page

00590-44345-71 ...............Cover, Front, Left-Hand .............. 2-17 00590-44346-71 ...............Cover, Knee ............................. 2-17 00590-44347-71 ...............Cover, Front, Center .................. 2-17 00590-44348-71 ...............Decal, Toyota ........................... 2-18 00590-44349-71 ...............Decal, Warning ........................ 2-17 00590-44351-71 ...............Brace, Cover (with HSA)............ 2-17 00590-44352-71 ...............Decal, Warning ........................ 2-17 00590-44353-71 ...............Cover, HSA Handle .................. 2-17 00590-44354-71 ...............Decal, Warning ........................ 2-17 00590-44356-71 ...............Decal, Control Handle...................... ........................................(Standard) ............................... 2-17 00590-44356-71 ...............Decal, Control Handle............... 2-21 00590-44357-71 ...............Decal, Control Handle (LSA) ...... 2-17 00590-44359-71 ...............Cover, Front, Right-Hand............ 2-17 00590-44360-71 ...............Pad, Backseat........................... 2-17 00590-44361-71 ...............Bracket, Key Switch..................... 2-7 00590-44362-71 ...............Plate, Clamp .............................. 2-7 00590-44363-71 ...............Shield, Tire, Right-Hand ............... 2-7 00590-44364-71 ...............Shield, Tire, Left-Hand.................. 2-7 00590-44366-71 ...............Switch, Rotary, 2-Position ........... 3-14 00590-44367-71 ...............Guard, Cable........................... 2-17 00590-44367-71 ...............Guard, Cable........................... 3-51 00590-44367-71 ...............Guard, Cable........................... 3-61 00590-44367-71 ...............Guard, Cable........................... 3-65 00590-44369-71 ...............Decal, Toyota ........................... 2-17 00590-44370-71 ...............Pad, Deadman Pedal ................ 2-17 00590-44371-71 ...............Decal, EE ................................. 2-17 00590-44372-71 ...............Pad, Floor ................................ 2-17 00590-44373-71 ...............Cover Assembly, Console ................. ........................................(without High Speed Auxiliary) ... 2-17 00590-44374-71 ...............Cover Assembly, ............................. ........................................Console (with High .......................... ........................................Speed Auxiliary)....................... 2-17 00590-44379-71 ...............Decal, Warning ........................ 2-18 00590-44380-71 ...............Pad, Elbow .............................. 2-17 00590-44381-71 ...............Spacer Assembly, Battery Gate... 2-22 00590-44382-71 ...............Cap, Knob Insert ...................... 2-21 00590-44383-71 ...............Cap, Knob Insert ...................... 2-21 00590-44384-71 ...............Gate, Battery (With Spacer) ....... 2-22 00590-44385-71 ...............Gate, Battery (With Spacer) ....... 2-22 00590-44386-71 ...............Gate, Battery (With Spacer) ....... 2-22 00590-44389-71 ...............Decal, Control Handle (HSA) ..... 2-18 00590-44390-71 ...............Spacer Assembly, Battery Gate .. 2-22 00590-44391-71 ...............Decal, Control .......................... 2-21 00590-44393-71 ...............Roller Assembly ........................ 2-22 00590-44394-71 ...............Roller Assembly ........................ 2-22 00590-44395-71 ...............Roller Assembly ........................ 2-22 00590-44396-71 ...............Spacer Assembly, 0.312 in. ....... 2-23 00590-44397-71 ...............Spacer Assembly, 0.624 in. ....... 2-23 00590-44398-71 ...............Spacer Assembly, 0.936 in. ....... 2-23 00590-44399-71 ...............Spacer Assembly, 1.248 in. ....... 2-23 00590-44401-71 ...............Decal, Control .......................... 2-21 00590-44402-71 ...............Decal, Warning ........................ 2-18 00590-44403-71 ...............Decal, Warning ........................ 2-18 00590-44404-71 ...............Decal, Warning ........................ 2-18 00590-44405-71 ...............Decal, Warning ........................ 2-18 00590-44406-71 ...............Decal ...................................... 2-18 00590-44410-71 ...............Cap, Knob Insert ...................... 2-21 00590-44411-71 ...............Decal, High Speed Auxiliary, ............ ........................................Handle .................................... 2-21 00590-44412-71 ...............Decal, Control .......................... 2-21 00590-44413-71 ...............Decal, Control .......................... 2-21 00590-44414-71 ...............Decal, Control .......................... 2-21 00590-44415-71 ...............Decal, Control .......................... 2-21 00590-44416-71 ...............Decal, Control .......................... 2-21 00590-44417-71 ...............Decal, Control .......................... 2-21 00590-44418-71 ...............Decal, Control .......................... 2-21 00590-44419-71 ...............Decal, Control .......................... 2-21

00715-00085-13, 25 Jun 2013

Part No.

Numerical Parts Index

Description

Page

00590-44420-71............... Bearing, Cup ............................. 3-6 00590-44421-71............... Decal, Toyota ........................... 2-18 00590-44422-71............... Cable Assembly .............................. ........................................ (LA-F1 to M1- E1)...................... 3-13 00590-44423-71............... Cable Assembly .............................. ........................................ (TPC-1 to LA-B+) ....................... 3-13 00590-44424-71............... Cable Assembly .............................. ........................................ (TPC-1 to RA-B+) ....................... 3-13 00590-44425-71............... Cable Assembly (LA-B– to TP4) ... 3-13 00590-44426-71............... Cable Assembly .............................. ........................................ (LA-A1 to M1-A1) ..................... 3-13 00590-44427-71............... Cable Assembly .............................. ........................................ (M1-A2 to LA-A2) ..................... 3-13 00590-44428-71............... Cable Assembly .............................. ........................................ (RA-A1 to M2-A1)..................... 3-13 00590-44429-71............... Cable Assembly .............................. ........................................ (RA-A2 to M2-A2)..................... 3-13 00590-44430-71............... Cable Assembly .............................. ........................................ (JA1 to OJC7, OPC7) ............... 3-14 00590-44431-71............... Cable Assembly .............................. ........................................ (Auxiliary-1 to MXA) ................. 3-13 00590-44432-71............... Cable Assembly (MS– to TP4) .... 3-13 00590-44433-71............... Cable Assembly .............................. ........................................ (RA-F1 to M2-E2) ...................... 3-13 00590-44434-71............... Cable Assembly .............................. ........................................ (RA-F2 to M2-E1) ...................... 3-13 00590-44435-71............... Cable Assembly .............................. ........................................ (LA-F2 to M1-E2)....................... 3-13 00590-44436-71............... Bar, Bus................................... 3-13 00590-44438-71............... Insulator, Standoff..................... 3-14 00590-44440-71............... Tire (Poly, Tan) 95 Durometer ....... 3-6 00590-44441-71............... Cable Assembly (MXS– to TP4) .. 3-13 00590-44442-71............... Harness Assembly (JC10 to B1,......... ........................................ S3, S4, S11, and S12) ............. 3-13 00590-44443-71............... Card Assembly, Translator ......... 3-13 00590-44444-71............... Harness Assembly (JC4 to JX4,.......... ........................................ S13, S14, LPC-1, JF5) ............... 3-13 00590-44445-71............... Harness Assembly (JX1 to JTR1) .. 3-13 00590-44446-71............... Harness Assembly (JX2 to JLT1)... 3-13 00590-44447-71............... Harness Assembly ........................... ........................................ (JF3 to Key Switch, EPO) ........... 3-13 00590-44448-71............... Harness Assembly (JC5 to JD1) .. 3-13 00590-44449-71............... Harness Assembly (JC6 to JH1 .......... ........................................ (Control Handle)....................... 3-13 00590-44450-71............... Harness Assembly ........................... ........................................ (JC7 to S2 and JS2) .................. 3-13 00590-44451-71............... Cable Assembly (RA-B– to TP4) .. 3-13 00590-44452-71............... Harness Assembly (JC9, SOL-1,......... ........................................ SOL-4 thru 9, and JPH3) ............ 3-13 00590-44453-71............... Power Amplifier, Traction........... 3-13 00590-44454-71............... Harness Assembly ........................... ........................................ (JF1 to TP1 and TP4) ................. 3-13 00590-44455-71............... Harness Assembly ........................... ........................................ (PS12 to BW and MT)............... 3-13 00590-44456-71............... Harness Assembly ........................... ........................................ (PS11 to BW and MT)............... 3-13 00590-44457-71............... Harness Assembly ........................... ........................................ (PS8 to BW and MT)................. 3-13 00590-44458-71............... Cable Assembly .............................. ........................................ (LPC-1 to MP-D) ........................ 3-13 00590-44459-71............... Cable Assembly .............................. ........................................ (MP-A to TP4) ........................... 3-13 00590-44460-71............... Cable Assembly .............................. ........................................ (STR-1 to MS+) ......................... 3-13 00590-44461-71............... Cable Assembly ............................. ........................................ (JPH3 to SOL-2) ........................ 3-14

B-5

Numerical Parts Index

Part No.

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Description

Page

00590-44462-71 .............. Harness Assembly ........................... ........................................ (JC8 to JF2 and............................... ........................................ Contactor Panel) .......................3-13 00590-44463-71 .............. Harness Assembly .....................3-19 00590-44464-71 .............. Bar, Bus ...................................3-19 00590-44465-71 .............. Bar, Bus ...................................3-19 00590-44466-71 .............. Fuse (100 Amp) ........................3-19 00590-44468-71 .............. Cover ......................................3-19 00590-44470-71 .............. Bar, Bus ...................................3-19 00590-44471-71 .............. Module Assembly, Attachment ....3-14 00590-44472-71 .............. Harness Assembly .....................3-19 00590-44473-71 .............. Fuse (500 Amp) ........................3-19 00590-44474-71 .............. Harness Assembly .....................3-19 00590-44476-71 .............. Terminal Strip............................3-19 00590-44477-71 .............. Insulator ...................................3-19 00590-44478-71 .............. Decal.......................................3-19 00590-44483-71 .............. Clamp .....................................3-14 00590-44484-71 .............. Cable Assembly .............................. ........................................ (JA3 to S16 and S17)................3-14 00590-44489-71 .............. Cable Assembly .............................. ........................................ (JA2 to JF4, SOL-9,.......................... ........................................ and SOL-10).............................3-14 00590-44490-71 .............. Cable Assembly (JA2 to JF4, ............ ........................................ SOL-9, JPH2, and JPH3).............3-14 00590-44492-71 .............. Insulator, Standoff .....................3-19 00590-44493-71 .............. Bracket, Mounting .....................3-14 00590-44494-71 .............. Insulator, Standoff .....................3-19 00590-44495-71 .............. Manifold, Auxiliary ...................6-25 00590-44495-71 .............. Manifold, Auxiliary ...................6-27 00590-44496-71 .............. Contactor .................................3-21 00590-44496-71 .............. Contactor .................................3-19 00590-44497-71 .............. Adapter, Hydraulic ...................6-21 00590-44497-71 .............. Adapter, Hydraulic ....................6-40 00590-44498-71 .............. Plate, Contactor ........................3-19 00590-44499-71 .............. Enclosure Weldment ..................3-19 00590-44500-71 .............. Fuse (600 Amp) ........................3-19 00590-44501-71 .............. Fuse (40 Amp) ..........................3-19 00590-44502-71 .............. Switch, Brake ..........................4-15 00590-44502-71 .............. Switch, Brake ...........................3-14 00590-44504-71 .............. Shim........................................4-13 00590-44505-71 .............. Fitting, Air Vent ...........................4-5 00590-44506-71 .............. Brake, Electric, 36 Volt...............4-13 00590-44506-71 .............. Brake, Electric, 36 Volt.................4-5 00590-44508-71 .............. Shim........................................4-13 00590-44509-71 .............. Shim........................................4-13 00590-44510-71 .............. Shim........................................4-13 00590-44511-71 .............. Shim........................................4-13 00590-44512-71 .............. Bracket Assembly, .......................... ........................................ Vehicle Manager.......................3-13 00590-44513-71 .............. Shim........................................4-13 00590-44515-71 .............. Wrench, Spanner........................4-5 00590-44516-71 .............. Shroud, Fan................................4-5 00590-44517-71 .............. Spacer, Brake Mount ...................4-5 00590-44518-71 .............. Plug, Magnetic ...........................4-7 00590-44519-71 .............. Housing, Machined Gear,................ ........................................ Right-Hand .................................4-7 00590-44520-71 .............. Housing, Machined Gear,................ ........................................ Left-Hand....................................4-7 00590-44521-71 .............. Axle, Shaft .................................4-7 00590-44523-71 .............. Shim........................................4-13 00590-44525-71 .............. Spring .....................................3-21 00590-44526-71 .............. Hose Assembly ...........................3-9 00590-44527-71 .............. Hose Assembly ...........................3-9 00590-44528-71 .............. Hose Assembly ...........................3-9 00590-44529-71 .............. Line Assembly ............................3-9 00590-44530-71 .............. Line Assembly ............................3-9 00590-44531-71 .............. Hose Assembly ..........................3-9 00590-44532-71 .............. Tiller, Steer, Machine .................3-10

B-6

Part No.

Description

Page

00590-44533-71 ...............Fitting, Reducer........................... 4-5 00590-44534-71 ...............Cap, Steer Handle .................... 3-10 00590-44536-71 ...............Spacer, Brake Mount................... 4-5 00590-44537-71 ...............Spacer, Brake Rotor .................... 4-5 00590-44538-71 ...............Bolt, Drive Tire............................ 4-5 00590-44539-71 ...............Switch, Proximity ..................... 3-14 00590-44539-71 ...............Switch, Proximity ........................ 4-5 00590-44542-71 ...............Motor, Traction (4K and 5K EE) .. 3-39 00590-44542-71 ...............Motor, Traction ........................... 4-5 00590-44544-71 ...............Knob, Steer .............................. 3-10 00590-44545-71 ...............Arm, Spring ............................. 4-15 00590-44546-71 ...............Spacer, Drive Unit....................... 4-7 00590-44547-71 ...............Spring, Compression ................. 4-13 00590-44548-71 ...............Armature ................................. 4-13 00590-44549-71 ...............Armature, Friction Surface.......... 4-13 00590-44550-71 ...............Hub ........................................ 4-13 00590-44551-71 ...............Disc, Friction ............................ 4-13 00590-44552-71 ...............Adapter ................................... 4-13 00590-44553-71 ...............Spacer .................................... 4-13 00590-44556-71 ...............Tire ......................................... 4-11 00590-44557-71 ...............Rivet........................................ 4-15 00590-44558-71 ...............Bar, Pivot ................................. 4-15 00590-44559-71 ...............Bearing, Oil-impregnated........... 4-15 00590-44560-71 ...............Bracket, Mounting..................... 4-15 00590-44561-71 ...............Spring, Compression ................. 4-15 00590-44562-71 ...............Pedal Weldment ....................... 4-15 00590-44564-71 ...............Tire (Poly, Black) 95 Durometer..... 3-6 00590-44568-71 ...............Cap, Bearing, Machined ............. 4-7 00590-44570-71 ...............Gear Set, Spiral Bevel ................. 4-7 00590-44571-71 ...............Gear, Helical ............................. 4-7 00590-44572-71 ...............Bearing, Cone............................ 4-7 00590-44573-71 ...............Bearing, Cone............................ 4-7 00590-44574-71 ...............Bearing, Cup.............................. 4-7 00590-44575-71 ...............Body Subassembly, Magnet ....... 4-13 00590-44576-71 ...............Seal, Oil.................................... 4-7 00590-44579-71 ...............Gear, Helical Pinion .................... 4-7 00590-44580-71 ...............Bearing ..................................... 4-7 00590-44580-71 ...............Bearing ................................... 7-61 00590-44582-71 ...............Hub, Wheel, Machined ............. 4-11 00590-44583-71 ...............Tire ......................................... 4-11 00590-44584-71 ...............Tire ......................................... 4-11 00590-44585-71 ...............Tire ......................................... 4-11 00590-44586-71 ...............Bearing, Cup.............................. 4-7 00590-44587-71 ...............Frame Weldment, ............................ ........................................Main (98 in. OACH) ................. 7-46 00590-44588-71 ...............Spring ..................................... 7-46 00590-44589-71 ...............Guide, Spring .......................... 7-46 00590-44590-71 ...............Tube Assembly ......................... 7-46 00590-44591-71 ...............Tube Assembly ......................... 7-46 00590-44592-71 ...............Shim ....................................... 7-46 00590-44593-71 ...............Shim ....................................... 7-46 00590-44594-71 ...............Frame Weldment, ............................ ........................................Main (77 in. OACH) ................. 7-46 00590-44595-71 ...............Frame Weldment, ............................ ........................................Main (83 in. OACH) ................. 7-46 00590-44596-71 ...............Hose Assembly, Free Lift .................. ........................................(89 in. OACH) ......................... 7-54 00590-44596-71 ...............Hose Assembly, Free Lift ................... ........................................(89 in. OACH) ......................... 7-58 00590-44597-71 ...............Frame Weldment, Main .................... ........................................(93 in. OACH) ......................... 7-46 00590-44598-71 ...............Sheave Assembly...................... 7-45 00590-44599-71 ...............Telescopic, Intermediate,................... ........................................Outer (77 in. OACH) ................ 7-46 00590-44600-71 ...............Telescopic, Intermediate,................... ........................................Outer (83 in. OACH) ................ 7-46 00590-44601-71 ...............Telescopic, Intermediate,................... ........................................Outer (89 in. OACH) ................ 7-46

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Part No.

Description

Page

00590-44602-71 ...............Telescopic, Intermediate, Outer.......... ........................................(93 in. OACH) ......................... 7-46 00590-44603-71 ...............Telescopic, Intermediate,................... ........................................Outer (98 in. OACH) ................ 7-46 00590-44604-71 ...............Telescopic, Intermediate, .................. ........................................Inner (77 in. OACH) ................. 7-46 00590-44605-71 ...............Telescopic, Intermediate,................... ........................................Inner (83 in. OACH) ................. 7-46 00590-44606-71 ...............Telescopic, Intermediate,................... ........................................Inner (89 in. OACH) ................. 7-46 00590-44607-71 ...............Frame Weldment, Main ................... ........................................(89 in. OACH) ......................... 7-46 00590-44608-71 ...............Fuse, Piston .............................. 7-45 00590-44610-71 ...............Anchor, Chain ......................... 7-45 00590-44611-71 ...............Anchor, Chain ......................... 7-45 00590-44612-71 ...............Crosshead ............................... 7-45 00590-44613-71 ...............Pin, Dowel ............................... 7-45 00590-44614-71 ...............Fitting, Bulkhead ....................... 7-45 00590-44616-71 ...............Clamp, Hose ............................ 7-45 00590-44618-71 ...............Pin, Chain, Boot Strap .............. 7-45 00590-44619-71 ...............Shim ....................................... 7-45 00590-44620-71 ...............Plug, Wear............................... 7-45 00590-44621-71 ...............Plug, Wear............................... 7-45 00590-44622-71 ...............Retainer ................................... 7-45 00590-44623-71 ...............Roller Assembly ........................ 7-45 00590-44624-71 ...............Shaft ....................................... 7-45 00590-44625-71 ...............Shaft ....................................... 7-45 00590-44626-71 ...............Sheave .................................... 7-45 00590-44627-71 ...............Sheave .................................... 7-45 00590-44628-71 ...............Telescopic, Inner .............................. ........................................(77 in. OACH) ......................... 7-46 00590-44629-71 ...............Pad ......................................... 7-45 00590-44630-71 ...............Guide, Upper (98 in. OACH)..... 7-53 00590-44631-71 ...............Telescopic, Intermediate.................... ........................................Inner (93 in. OACH) ................. 7-46 00590-44632-71 ...............Plate........................................ 7-53 00590-44633-71 ...............Bumper.................................... 7-53 00590-44633-71 ...............Bumper.................................... 7-57 00590-44634-71 ...............Bar, Retainer ............................ 7-53 00590-44634-71 ...............Bar, Retainer ............................ 7-57 00590-44635-71 ...............Sheave .................................... 7-53 00590-44635-71 ...............Sheave .................................... 7-57 00590-44636-71 ...............Sheave .................................... 7-53 00590-44637-71 ...............Shaft, Stub ............................... 7-53 00590-44638-71 ...............Guide, Upper (77 in. OACH)..... 7-53 00590-44638-71 ...............Guide, Upper (83 in. OACH)..... 7-53 00590-44640-71 ...............Guide, Upper (93 in. OACH)..... 7-53 00590-44641-71 ...............Guide, Lower (98 in. OACH) ..... 7-53 00590-44642-71 ...............Bracket, Hose Pulley.................. 7-53 00590-44642-71 ...............Bracket, Hose Pulley.................. 7-57 00590-44644-71 ...............Hose Assembly, Mast ...................... ........................................(77 in. OACH) ......................... 7-53 00590-44644-71 ...............Hose Assembly, Mast ...................... ........................................(77 in. OACH) ......................... 7-58 00590-44644-71 ...............Hose Assembly, Mast ....................... ........................................(83 in. OACH) ......................... 7-57 00590-44645-71 ...............Hose Assembly, Mast ...................... ........................................(83 in. OACH) ......................... 7-53 00590-44645-71 ...............Hose Assembly, Mast ....................... ........................................(83 in. OACH) ......................... 7-58 00590-44646-71 ...............Hose Assembly, Mast ...................... ........................................(89 in. OACH) ......................... 7-53 00590-44646-71 ...............Hose Assembly, Mast ....................... ........................................(89 in. OACH) ......................... 7-58 00590-44646-71 ...............Hose Assembly, Mast ...................... ........................................(93 in. OACH) ......................... 7-57 00590-44647-71 ...............Hose Assembly, Mast ...................... ........................................(93 in. OACH) ......................... 7-54

00715-00085-13, 25 Jun 2013

Part No.

Numerical Parts Index

Description

Page

00590-44647-71............... Hose Assembly, Mast ...................... ........................................ (93 in. OACH) ......................... 7-58 00590-44648-71............... Hose Assembly, Mast ....................... ........................................ (98 in. OACH) ........................ 7-54 00590-44648-71............... Hose Assembly, Mast ....................... ........................................ (98 in. OACH) ......................... 7-58 00590-44649-71............... Hose Assembly, Free Lift .................. ........................................ (77 in. OACH) ......................... 7-54 00590-44649-71............... Hose Assembly, Free Lift ................... ........................................ (77 in. OACH) ......................... 7-58 00590-44650-71............... Manifold, Auxiliary................... 6-25 00590-44651-71............... Guide, Upper (89 in. OACH) .... 7-53 00590-44654-71............... Telescopic, Inner.............................. ........................................ (83 in. OACH) ......................... 7-46 00590-44655-71............... Telescopic, Inner.............................. ........................................ (89 in. OACH) ......................... 7-46 00590-44656-71............... Telescopic, Inner.............................. ........................................ (93 in. OACH) ......................... 7-46 00590-44657-71............... Telescopic, Inner ............................. ........................................ (98 in. OACH) ......................... 7-46 00590-44658-71............... Clamp, Hose............................ 7-53 00590-44658-71............... Clamp, Hose............................ 7-57 00590-44659-71............... Clamp, Hose............................ 7-53 00590-44659-71............... Clamp, Hose............................ 7-57 00590-44660-71............... Bar, Hose Clamp ...................... 7-53 00590-44660-71............... Bar, Hose Clamp ...................... 7-57 00590-44662-71............... Strap....................................... 7-53 00590-44662-71............... Strap....................................... 7-57 00590-44663-71............... Telescopic, Intermediate, .................. ........................................ Inner (98 in. OACH) ................. 7-46 00590-44667-71............... Guide, Bar .............................. 7-53 00590-44667-71............... Guide, Bar .............................. 7-57 00590-44668-71............... Guard, Hose............................ 7-53 00590-44668-71............... Guard, Hose............................ 7-57 00590-44669-71............... Bracket, Carriage ..................... 7-53 00590-44670-71............... Guide, Lower (77 in. OACH) ..... 7-53 00590-44670-71............... Guide, Lower (83 in. OACH) ..... 7-53 00590-44671-71............... Guide, Lower (89 in. OACH) ..... 7-53 00590-44672-71............... Guide, Lower (93 in. OACH) ..... 7-53 00590-44673-71............... Bar, Hose Clamp ...................... 7-53 00590-44673-71............... Bar, Hose Clamp ...................... 7-57 00590-44674-71............... Hose Assembly......................... 7-39 00590-44676-71............... Anchor Block, ................................. ........................................ Chain (Left-Hand)...................... 7-39 00590-44677-71............... Anchor, Chain.......................... 7-39 00590-44678-71............... Spacer, Pulley .......................... 7-39 00590-44679-71............... Spacer, Pulley .......................... 7-39 00590-44680-71............... Spacer, Pulley ......................... 7-79 00590-44680-71............... Spacer, Pulley .......................... 7-39 00590-44680-71............... Spacer, Pulley .......................... 7-65 00590-44680-71............... Spacer, Pulley .......................... 7-85 00590-44681-71............... Spacer, Pulley .......................... 7-39 00590-44682-71............... Bracket, Formed Standoff .......... 7-39 00590-44684-71............... Hose Assembly......................... 7-39 00590-44691-71............... Screw ..................................... 7-85 00590-44695-71............... Hose Assembly......................... 7-39 00590-44696-71............... Stud, Telescopic, Outer.............. 7-39 00590-44697-71............... Guide, Upper, Right-Hand ................ ........................................ (83 in. OACH) ......................... 7-33 00590-44698-71............... Guide, Upper, Right-Hand ................ ........................................ (89 in. OACH) ......................... 7-33 00590-44699-71............... Guide, Upper, Right-Hand ............... ........................................ (95 in. OACH) ......................... 7-33 00590-44700-71............... Guide, Lower, Right-Hand................. ........................................ (77 in. OACH) ......................... 7-33 00590-44701-71............... Guide, Lower, Right-Hand ................ ........................................ (83 in. OACH) ......................... 7-33

B-7

Numerical Parts Index

Part No.

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Description

Page

00590-44702-71 .............. Guide, Lower, Right-Hand ............... ........................................ (89 in. OACH) .........................7-33 00590-44702-71 .............. Guide, Lower, Right-Hand ................ ........................................ (95 in. OACH) ........................7-33 00590-44703-71 .............. Fitting, Truck (Right-Hand IR) .......7-33 00590-44704-71 .............. Fitting, Truck (Right-Hand IR) .......7-33 00590-44705-71 .............. Anchor Block, Chain........................ ........................................ (Right-Hand) .............................7-39 00590-44706-71 .............. Fitting, Truck (Left-Hand IR)..........7-33 00590-44708-71 .............. Spacer, Telescopic, Outer...........7-39 00590-44709-71 .............. Spacer, Cylinder .......................7-39 00590-44710-71 .............. Shaft, Chain Pulley ....................7-39 00590-44711-71 .............. Reducer, Hydraulic ....................7-39 00590-44712-71 .............. Stud, Main Frame Roller.............7-39 00590-44713-71 .............. Pulley, Chain ............................7-39 00590-44714-71 .............. Pulley, Lift Hose .........................7-39 00590-44715-71 .............. Sleeve, Pulley ...........................7-39 00590-44715-71 .............. Sleeve, Pulley ...........................7-65 00590-44715-71 .............. Sleeve, Pulley ...........................7-79 00590-44715-71 .............. Sleeve, Pulley ...........................7-85 00590-44716-71 .............. Bracket, Pulley ..........................7-39 00590-44717-71 .............. Fitting, Truck (Left-Hand IR)..........7-33 00590-44718-71 .............. Hose Assembly, Free Lift................... ........................................ (83 in. OACH) .........................7-43 00590-44720-71 .............. Chain Assembly, Outer .................... ........................................ Boot Strap (77 in. OACH)..........7-43 00590-44721-71 .............. Chain Assembly, Outer .................... ........................................ Boot Strap (83 in. OACH)..........7-43 00590-44722-71 .............. Chain Assembly, Outer .................... ........................................ Boot Strap (89 in. OACH)..........7-43 00590-44723-71 .............. Chain Assembly, Outer .................... ........................................ Boot Strap (93 in. OACH)..........7-43 00590-44724-71 .............. Chain Assembly, Outer ................... ........................................ Boot Strap (98 in. OACH)..........7-43 00590-44725-71 .............. Chain Assembly, Free Lift ................. ........................................ (77 in. OACH) .........................7-43 00590-44726-71 .............. Chain Assembly, Free Lift ................. ........................................ (83 in. OACH) .........................7-43 00590-44727-71 .............. Chain Assembly, Inner ..................... ........................................ Boot Strap (93 in. OACH)..........7-43 00590-44728-71 .............. Hose Assembly, Free Lift .................. ........................................ (77 in. OACH) .........................7-43 00590-44729-71 .............. Chain Assembly, Inner ..................... ........................................ Boot Strap (89 in. OACH)..........7-43 00590-44730-71 .............. Hose Assembly, Free Lift................... ....................................... 89 in. OACH) ..........................7-43 00590-44731-71 .............. Hose Assembly, Free Lift .................. ........................................ (93 in. OACH) .........................7-43 00590-44732-71 .............. Hose Assembly, Free Lift .................. ........................................ (98 in. OACH) .........................7-43 00590-44733-71 .............. Band .......................................7-45 00590-44734-71 .............. Bar, Stop..................................7-45 00590-44735-71 .............. Bracket ....................................7-45 00590-44736-71 .............. Bracket ....................................7-45 00590-44738-71 .............. Hose Assembly, Free Lift................... ........................................ (93 in. OACH) .........................7-54 00590-44738-71 .............. Hose Assembly, Free Lift................... ........................................ (93 in. OACH) .........................7-58 00590-44739-71 .............. Chain Assembly, Free Lift ................. ........................................ (98 in. OACH) .........................7-43 00590-44740-71 .............. Shim........................................7-40 00590-44744-71 .............. Pulley, Chain ............................7-40 00590-44746-71 .............. Fitting, Bulkhead Elbow..............7-40 00590-44747-71 .............. Adapter, Hydraulic ....................7-40 00590-44748-71 .............. Pin, Pulley Bracket .....................7-65 00590-44748-71 .............. Pin, Pulley Bracket .....................7-40 00590-44749-71 .............. Chain Assembly, Inner ..................... ........................................ Boot Strap (98 in. OACH)..........7-43

B-8

Part No.

Description

Page

00590-44750-71 ...............Dampener, Main Lift.................. 7-40 00590-44752-71 ...............Shim ....................................... 7-40 00590-44753-71 ...............Valve, Flow Control ................... 7-40 00590-44754-71 ...............Valve, Flow Control ................... 7-40 00590-44755-71 ...............Tee, Run................................... 7-40 00590-44757-71 ...............Valve Kit, Slack Chain ............... 7-41 00590-44758-71 ...............Valve, Slack Chain.................... 7-41 00590-44759-71 ...............Chain Assembly, Inner ...................... ........................................Boot Strap (77 in. OACH) ......... 7-43 00590-44760-71 ...............Chain Assembly, Inner ...................... ........................................Boot Strap (83 in. OACH) ......... 7-43 00590-44762-71 ...............Harness Assembly............................ ........................................(88 in. OACH) ......................... 7-79 00590-44762-71 ...............Harness Assembly............................ ........................................(88 in. OACH) ......................... 7-85 00590-44765-71 ...............Screw...................................... 7-85 00590-44766-71 ...............Spring, Tension......................... 7-79 00590-44766-71 ...............Spring, Tension......................... 7-85 00590-44767-71 ...............Module Assembly, Diode ........... 7-79 00590-44768-71 ...............Guard, Hose ............................ 7-79 00590-44768-71 ...............Guard, Hose ............................ 7-85 00590-44769-71 ...............Harness Assembly..................... 7-79 00590-44769-71 ...............Harness Assembly..................... 7-85 00590-44770-71 ...............Harness Assembly............................ ........................................(83 in. OACH) ......................... 7-79 00590-44770-71 ...............Harness Assembly............................ ........................................(83 in. OACH) ......................... 7-85 00590-44771-71 ...............Hose Assembly, Free Lift ................... ........................................(83 in. OACH) ......................... 7-54 00590-44771-71 ...............Hose Assembly, Free Lift ................... ........................................(83 in. OACH) ......................... 7-58 00590-44772-71 ...............Harness Assembly............................ ........................................(107 in. OACH) ....................... 7-79 00590-44772-71 ...............Harness Assembly............................ ........................................(107 in. OACH) ....................... 7-85 00590-44774-71 ...............Harness Assembly............................ ........................................(95 in. OACH) ......................... 7-79 00590-44774-71 ...............Harness Assembly............................ ........................................(95 in. OACH) ......................... 7-85 00590-44775-71 ...............Pulley, Cable Assembly.............. 7-79 00590-44775-71 ...............Pulley, Cable Assembly.............. 7-85 00590-44776-71 ...............Clamp, U-Bolt ........................... 7-79 00590-44776-71 ...............Clamp, U-Bolt ........................... 7-85 00590-44777-71 ...............Standoff Assembly ........................... ........................................(2 Valves on Standoff) .............. 7-79 00590-44778-71 ...............Standoff Assembly .......................... ........................................(3 Valves on Standoff) .............. 7-79 00590-44779-71 ...............Hose Assembly ................................ ........................................(83 in. OACH / A1 Hose ................. ........................................Over the Free Lift Cylinder) ........ 7-85 00590-44779-71 ...............Hose Assembly (83 in. OACH)... 7-79 00590-44780-71 ...............Hose Assembly ................................ ........................................(88 in. OACH / A1 Hose ................. ........................................Over the Free Lift Cylinder) ........ 7-85 00590-44780-71 ...............Hose Assembly (88 in. OACH)... 7-79 00590-44781-71 ...............Hose Assembly ............................... ........................................(95 in. OACH / A2 Hose ................. ........................................Over the Free Lift Cylinder ......... 7-80 00590-44781-71 ...............Hose Assembly ................................ ........................................(95 in. OACH / A1 Hose ................. ........................................Over the Free Lift Cylinder) ........ 7-85 00590-44782-71 ...............Harness Assembly............................ ........................................(99 in. OACH) ......................... 7-79 00590-44782-71 ...............Harness Assembly............................ ........................................(99 in. OACH) ......................... 7-85 00590-44784-71 ...............Lower Hook.............................. 7-73 00590-44803-71 ...............Hose Assembly (83 in. OACH)... 7-80 00590-44803-71 ...............Hose Assembly (83 in. OACH)... 7-86

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Part No.

Description

Page

00590-44805-71 ...............Fork Assembly (36 in. Length)..... 7-91 00590-44806-71 ............... Hose Assembly ............................... ........................................(95 in. OACH / A1 Hose ................. ........................................Over the Free Lift Cylinder ......... 7-80 00590-44806-71 ...............Hose Assembly ................................ ........................................(99 in. OACH / A1 Hose ................. ........................................Over the Free Lift Cylinder)......... 7-86 00590-44806-71 ...............Hose Assembly (99 in. OACH)... 7-80 00590-44807-71 ...............Fork Assembly (42 in. Length)............ ........................................(1.75 in. Lowered) .................... 7-91 00590-44808-71 ...............Fork Assembly (48 in. Length)..... 7-91 00590-44809-71 ...............Fork Assembly (54 in. Length)..... 7-91 00590-44810-71 ...............Fork Assembly (60 in. Length)............ ........................................(1.75 in. Lowered) .................... 7-91 00590-44811-71 ...............Fork Assembly (30 in. Length)..... 7-91 00590-44812-71 ...............Fork Assembly (36 in. Length)..... 7-91 00590-44813-71 ...............Fork Assembly (42 in. Length)............ ........................................(1.5 in. Lowered) ...................... 7-91 00590-44814-71 ...............Fork Assembly (30 in. Length)..... 7-91 00590-44815-71 ...............Fork Assembly (30 in. Length)..... 7-91 00590-44816-71 ...............Standoff, Formed ...................... 7-89 00590-44817-71 ...............Fork Assembly (42 in. Length)............ ........................................(1.5 in. Lowered) ...................... 7-91 00590-44818-71 ...............Fork Assembly (48 in. Length)..... 7-91 00590-44819-71 ...............Fork Assembly (54 in. Length)..... 7-91 00590-44820-71 ...............Fork Assembly (60 in. Length)............ ........................................(1.5 in. Lowered) ...................... 7-91 00590-44821-71 ...............Fork Assembly (30 in. Length)..... 7-91 00590-44822-71 ...............Fork Assembly (36 in. Length)..... 7-91 00590-44823-71 ...............Fork Assembly (42 in. Length)..... 7-91 00590-44824-71 ...............Fork Assembly (54 in. Length)..... 7-91 00590-44825-71 ...............Fork Assembly (60 in. Length)............ ........................................(1.75 in. Lowered) .................... 7-91 00590-44826-71 ...............Fork Assembly (48 in. Length)..... 7-91 00590-44827-71 ...............Fitting, Hydraulic ...................... 7-89 00590-44828-71 ...............Guard, Pallet............................ 7-73 00590-44829-71 ...............Hose Assembly (88 in. OACH)... 7-80 00590-44829-71 ...............Hose Assembly (88 in. OACH)... 7-86 00590-44830-71 ...............Hose Assembly ................................ ........................................(95 in. OACH / A1 Hose ................. ........................................Over the Free Lift Cylinder ......... 7-80 00590-44830-71 ...............Hose Assembly ................................ ........................................(95 in. OACH / A2 Hose ................. ........................................Over the Free Lift Cylinder ......... 7-80 00590-44830-71 ...............Hose Assembly (95 in. OACH)... 7-86 00590-44831-71 ...............Hose Assembly (99 in. OACH)... 7-80 00590-44831-71 ...............Hose Assembly (99 in. OACH)... 7-86 00590-44832-71 ...............Hose Assembly ................................ ........................................(107 in. OACH) ....................... 7-80 00590-44832-71 ...............Hose Assembly ................................ ........................................(107 in. OACH) ....................... 7-86 00590-44833-71 ...............Hose Assembly ......................... 7-80 00590-44834-71 ...............Hose Assembly ......................... 7-80 00590-44835-71 ...............Harness Assembly..................... 7-80 00590-44836-71 ...............Fork Assembly (36 in. Length)..... 7-91 00590-44837-71 ...............Plug, Hollow Hex ...................... 7-89 00590-44838-71 ...............Hose Assembly ................................ ........................................(107 in. OACH / A1 Hose ............... ........................................Over the Free Lift Cylinder)......... 7-86 00590-44838-71 ...............Hose Assembly (107 in. OACH). 7-80 00590-44839-71 ...............Cap, Hydraulic......................... 7-89 00590-44840-71 ...............Fitting, Hydraulic ...................... 7-89 00590-44841-71 ...............Connector, Nipple .................... 7-89 00590-44842-71 ...............Connector, Coupler ................... 7-89 00590-44843-71 ...............Elbow, 45 Degree..................... 7-89 00590-44844-71 ...............Elbow, 90 Degree..................... 7-89 00590-44845-71 ...............Manifold Assembly (2 Valve) ...... 7-89 00590-44846-71 ...............Manifold Assembly (3 Valve) ...... 7-89

00715-00085-13, 25 Jun 2013

Part No.

Numerical Parts Index

Description

Page

00590-44848-71............... Fitting, Hydraulic ...................... 7-89 00590-44849-71............... Adapter, Hydraulic ................... 7-65 00590-44850-71............... Hose Assembly......................... 7-65 00590-44851-71............... Anchor, Tilt Cylinder ........................ ........................................ (4.85 in. Long) ......................... 7-61 00590-44852-71............... Anchor, Tilt Cylinder ....................... ........................................ (5.85 in. Long) ......................... 7-61 00590-44853-71............... Ring, Retaining......................... 7-61 00590-44854-71............... Bushing, Oil-impregnated .......... 7-61 00590-44856-71............... Elbow, 90 Degree .................... 7-61 00590-44857-71............... Pin, Cotter ............................... 7-61 00590-44858-71............... Hose Assembly, Free Lift ................... ........................................ (98 in. OACH) ......................... 7-58 00590-44859-71............... Fitting, Hydraulic ...................... 7-65 00590-44859-71............... Fitting, Hydraulic ...................... 7-79 00590-44859-71............... Fitting, Hydraulic ...................... 7-85 00590-44860-71............... Hose Assembly, Free Lift .................. ........................................ (93 in. OACH) ......................... 7-58 00590-44863-71............... Carriage Assembly, Sideshift ..... 7-73 00590-44863-71............... Carriage Assembly, Sideshift,............ ........................................ (32 in. Wide Cascade) ............ 7-65 00590-44863-71............... Carriage Assembly, Sideshift,............ ........................................ (32 in. Wide Cascade) ............. 7-71 00590-44864-71............... Carriage Assembly, Sideshift ..... 7-73 00590-44864-71............... Carriage Assembly, Sideshift, ........... ........................................ (37 in. Wide Cascade) ............ 7-65 00590-44864-71............... Carriage Assembly, Sideshift,............ ........................................ (37 in. Wide Cascade) ............. 7-71 00590-44865-71............... Hose Assembly (83 in. OACH) .. 7-79 00590-44865-71............... Hose Assembly (83 in. OACH) .. 7-85 00590-44865-71............... Hose Assembly......................... 7-65 00590-44866-71............... Hose Assembly (95 in. OACH) .. 7-79 00590-44866-71............... Hose Assembly (99 in. OACH) .. 7-85 00590-44866-71............... Hose Assembly......................... 7-65 00590-44867-71............... Hose Assembly................................ ........................................ (107 in. OACH) ....................... 7-79 00590-44867-71............... Hose Assembly................................ ........................................ (107 in. OACH) ....................... 7-85 00590-44867-71............... Hose Assembly......................... 7-65 00590-44868-71............... Hose Assembly (88 in. OACH) .. 7-79 00590-44868-71............... Hose Assembly (88 in. OACH) .. 7-85 00590-44868-71............... Hose Assembly......................... 7-65 00590-44870-71............... Pin, Clevis ............................... 7-61 00590-44871-71............... Guide, Lower (98 in. OACH) ..... 7-57 00590-44872-71............... Hose Assembly, Free Lift .................. ........................................ (98 in. OACH) ......................... 7-54 00590-44872-71............... Hose Assembly, Free Lift .................. ........................................ (98 in. OACH) ......................... 7-58 00590-44873-71............... Bracket, Formed ....................... 7-57 00590-44875-71............... Guide, Upper (77 in. OACH) .... 7-57 00590-44875-71............... Guide, Upper (83 in. OACH) .... 7-57 00590-44876-71............... Guide, Upper (89 in. OACH) .... 7-57 00590-44877-71............... Guide, Upper (93 in. OACH) .... 7-57 00590-44878-71............... Guide, Upper (98 in. OACH) .... 7-57 00590-44879-71............... Guide, Lower (77 in. OACH) ..... 7-57 00590-44879-71............... Guide, Lower (83 in. OACH) ..... 7-57 00590-44880-71............... Anchor, Tilt Cylinder ........................ ........................................ (3.85 in. Long) ......................... 7-61 00590-44881-71............... Guide, Lower (93 in. OACH) ..... 7-57 00590-44882-71............... Hose Assembly......................... 7-65 00590-44883-71............... Plate ....................................... 7-57 00590-44884-71............... Sheave.................................... 7-57 00590-44885-71............... Shaft, Stub............................... 7-57 00590-44886-71............... Hose Assembly, Mast ...................... ........................................ (77 in. OACH) ......................... 7-57 00590-44887-71............... Hose Assembly, Mast ....................... ........................................ (89 in. OACH) ......................... 7-57

B-9

Numerical Parts Index

Part No.

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Description

Page

00590-44888-71 .............. Hose Assembly, Mast....................... ........................................ (98 in. OACH) .........................7-57 00590-44889-71 .............. Hose Assembly, Free Lift .................. ........................................ (77 in. OACH) .........................7-58 00590-44890-71 .............. Hose Assembly, Free Lift................... ........................................ (83 in. OACH) .........................7-58 00590-44891-71 .............. Hose Assembly, Free Lift................... ........................................ (89 in. OACH) .........................7-58 00590-44892-71 .............. Guide, Lower (89 in. OACH) .....7-57 00590-44894-71 .............. Hose Assembly (95 in. OACH) ...7-85 00590-44894-71 .............. Hose Assembly (99 in. OACH) ...7-79 00590-44894-71 .............. Hose Assembly .........................7-65 00590-44895-71 .............. Bracket, Hose Retainer...............7-71 00590-44896-71 .............. Bearing, Upper, Composite ........7-73 00590-44897-71 .............. Bearing, Upper, Composite .............. ........................................ (Bronze) ...................................7-73 00590-44898-71 .............. Cylinder Assembly, Sideshift .......7-73 00590-44899-71 .............. Seal Kit ....................................7-73 00590-44900-71 .............. Bearing, Lower, Composite.........7-73 00590-44902-71 .............. Spacer, Tubing Clamp ...............7-71 00590-44903-71 .............. Hook, Lower .............................7-73 00590-44904-71 .............. Cap, Tubing Clamp ...................7-71 00590-44906-71 .............. Decal, Safety ............................7-73 00590-44907-71 .............. Restrictor, Flow 1.5 mm..............7-73 00590-44908-71 .............. Hook, Lower, Quick Disconnect...7-73 00590-44909-71 .............. Pin, Quick Disconnect ................7-73 00590-44911-71 .............. Guide ......................................7-73 00590-44912-71 .............. Pin, Roll ...................................7-73 00590-44913-71 .............. Guide, Lower, Left-Hand................... ........................................ (83 in. OACH) .........................7-33 00590-44916-71 .............. Hose Assembly .........................7-65 00590-44917-71 .............. Hose Assembly .........................7-65 00590-44918-71 .............. Hose Assembly .........................7-65 00590-44919-71 .............. Bracket Weldment, Hose ............7-65 00590-44919-71 .............. Bracket Weldment, Hose ............7-79 00590-44919-71 .............. Bracket Weldment, Hose ............7-85 00590-44920-71 .............. Bolt, Hose Anchor .....................7-65 00590-44920-71 .............. Bolt, Hose Anchor .....................7-79 00590-44920-71 .............. Bolt, Hose Anchor .....................7-85 00590-44922-71 .............. Spacer, Pulley ...........................7-65 00590-44922-71 .............. Spacer, Pulley ...........................7-79 00590-44922-71 .............. Spacer, Pulley ...........................7-85 00590-44923-71 .............. Plate, Backup............................7-65 00590-44923-71 .............. Plate, Backup............................7-79 00590-44923-71 .............. Plate, Backup............................7-85 00590-44924-71 .............. Clamp Hose .............................7-71 00590-44925-71 .............. Screw, Flow Control ..................7-65 00590-44925-71 .............. Screw, Flow Control ..................7-71 00590-44925-71 .............. Screw, Flow Control ..................7-80 00590-44927-71 .............. Hose Assembly .........................7-71 00590-44928-71 .............. Fitting, Elbow, 90 Degree...........7-71 00590-44928-71 .............. Fitting, Elbow, 90 Degree...........7-79 00590-44929-71 .............. Hose Assembly .........................7-71 00590-44933-71 .............. Pulley, Sideshift .........................7-71 00590-44934-71 .............. U-Bolt.......................................7-71 00590-44935-71 .............. Line Assembly ...........................7-71 00590-44936-71 .............. Clamp, Auxiliary Hose...............7-65 00590-44936-71 .............. Clamp, Auxiliary Hose...............7-79 00590-44936-71 .............. Clamp, Auxiliary Hose...............7-85 00590-44937-71 .............. Plug, Mechanical ......................6-57 00590-44937-71 .............. Plug, Mechanical ......................6-59 00590-44938-71 .............. Cylinder, Free Lift............................. ........................................ (88 in. OACH) .........................6-57 00590-44938-71 .............. Cylinder, Free Lift ........................7-5 00590-44939-71 .............. Piston, Plated (83 in. OACH) ......6-57 00590-44940-71 .............. Piston, Plated (88 in. OACH) ......6-57 00590-44941-71 .............. Piston, Plated (96 in. OACH) ......6-57 00590-44942-71 .............. Seal, Square.............................6-57

B-10

Part No.

Description

Page

00590-44942-71 ...............Seal, Square ............................ 6-59 00590-44943-71 ...............Seal, Piston .............................. 6-57 00590-44943-71 ...............Seal, Piston .............................. 6-59 00590-44944-71 ...............Seal, Wiper ............................. 6-57 00590-44944-71 ...............Seal, Wiper ............................. 6-59 00590-44945-71 ...............Elbow, 90 Degree (V1).............. 6-21 00590-44945-71 ...............Elbow, 90 Degree..................... 6-57 00590-44945-71 ...............Elbow, 90 Degree..................... 6-59 00590-44946-71 ...............Guide, Upper, Right-Hand................. ........................................(77 in. OACH) ......................... 7-33 00590-44947-71 ...............Stop, Piston Ring....................... 6-57 00590-44947-71 ...............Stop, Piston Ring....................... 6-59 00590-44948-71 ...............Seal ........................................ 6-53 00590-44949-71 ...............Support, Cylinder ..................... 6-57 00590-44950-71 ...............Chain, Anchor.......................... 6-57 00590-44951-71 ...............Cylinder, Main Lift ........................... ........................................(88 in. OACH) ......................... 6-59 00590-44951-71 ...............Cylinder, Main Lift....................... 7-5 00590-44952-71 ...............Piston, Plated (83 in. OACH) ..... 6-59 00590-44953-71 ...............Piston, Plated (88 in. OACH) ..... 6-59 00590-44954-71 ...............Chain, Anchor.......................... 6-59 00590-44955-71 ...............Piston ...................................... 6-61 00590-44955-71 ...............Piston ...................................... 6-67 00590-44956-71 ...............Retainer ................................... 6-61 00590-44956-71 ...............Retainer ................................... 6-67 00590-44957-71 ...............Cap, Piston .............................. 6-57 00590-44957-71 ...............Cap, Piston .............................. 6-59 00590-44958-71 ...............Plug, Cylinder........................... 6-55 00590-44958-71 ...............Plug, Cylinder........................... 6-73 00590-44958-71 ...............Plug, Cylinder........................... 6-75 00590-44964-71 ...............Seal Kit.................................... 6-50 00590-44965-71 ...............Stop, Piston Ring....................... 6-73 00590-44965-71 ...............Stop, Piston Ring....................... 6-75 00590-44965-71 ...............Stop, Piston Ring....................... 6-55 00590-44966-71 ...............Seal, Piston .............................. 6-55 00590-44966-71 ...............Seal, Piston .............................. 6-73 00590-44966-71 ...............Seal, Piston .............................. 6-75 00590-44967-71 ...............Seal Kit ................................... 6-53 00590-44968-71 ...............Seal, Wiper ............................. 6-55 00590-44968-71 ...............Seal, Wiper ............................. 6-73 00590-44968-71 ...............Seal, Wiper ............................. 6-75 00590-44969-71 ...............Seal, Wiper ............................. 6-53 00590-44972-71 ...............Seal Kit.................................... 6-55 00590-44973-71 ...............Cushion, Lowering, Piston .......... 6-53 00590-44974-71 ...............Plug, Cylinder........................... 6-53 00590-44975-71 ...............Plug, Piston .............................. 6-53 00590-44977-71 ...............Seal, Square ............................ 6-53 00590-44978-71 ...............Plug ........................................ 6-61 00590-44978-71 ...............Plug ........................................ 6-63 00590-44978-71 ...............Plug ........................................ 6-65 00590-44978-71 ...............Plug ........................................ 6-69 00590-44979-71 ...............Seal, Square ............................ 6-55 00590-44979-71 ...............Seal, Square ............................ 6-73 00590-44979-71 ...............Seal, Square ............................ 6-75 00590-44980-71 ...............Seal Kit.................................... 6-81 00590-44981-71 ...............Valve, Check ............................ 6-61 00590-44981-71 ...............Valve, Check ............................ 6-67 00590-44982-71 ...............Wire, Pull ................................ 6-77 00590-44983-71 ...............Valve, Check ............................ 6-77 00590-44984-71 ...............Retainer ................................... 6-77 00590-44985-71 ...............Plug ........................................ 6-77 00590-44986-71 ...............Ring, Snap............................... 6-77 00590-44986-71 ...............Ring, Snap............................... 7-11 00590-44986-71 ...............Ring, Snap............................... 7-27 00590-44986-71 ...............Ring, Snap............................... 7-46 00590-44987-71 ...............Fitting ...................................... 6-77 00590-44987-71 ...............Fitting ...................................... 7-45 00590-44988-71 ...............Seal Kit.................................... 6-79

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Part No.

Description

Page

00590-44989-71 ...............Piston, Plated (95 in. OACH)...... 6-73 00590-44989-71 ...............Piston, Plated (95 in. OACH)...... 6-75 00590-44990-71 ...............Valve, Flow Control ......................... ........................................(16.7 GPM) ............................. 6-79 00590-44990-71 ...............Valve, Flow Control .......................... ........................................(16.7 GPM) ............................. 6-81 00590-44990-71 ...............Valve, Flow Control ......................... ........................................(16.7 GPM) ............................. 7-45 00590-44990-71 ...............Valve, Flow Control .......................... ........................................(16.7 GPM) ............................. 7-11 00590-44990-71 ...............Valve, Flow Control .......................... ........................................(16.7 GPM) ............................. 7-27 00590-44991-71 ...............Piston, Plated (88 in. OACH)...... 6-73 00590-44991-71 ...............Piston, Plated (88 in. OACH)...... 6-75 00590-44992-71 ...............Ring, Snap ............................... 6-81 00590-44992-71 ...............Ring, Snap ............................... 7-46 00590-44992-71 ...............Ring, Snap ............................... 7-53 00590-44992-71 ...............Ring, Snap ............................... 7-57 00590-45001-71 ...............Retainer ................................... 6-79 00590-45001-71 ...............Retainer ................................... 6-81 00590-45004-71 ...............Pin, Roll ................................... 6-61 00590-45004-71 ...............Pin, Roll ................................... 6-67 00590-45005-71 ...............Service Kit ............................... 6-61 00590-45005-71 ...............Service Kit ............................... 6-67 00590-45006-71 ...............Piston ...................................... 6-63 00590-45006-71 ...............Piston ...................................... 6-65 00590-45006-71 ...............Piston ...................................... 6-69 00590-45006-71 ...............Piston ...................................... 6-71 00590-45007-71 ...............Sleeve ..................................... 6-63 00590-45007-71 ...............Sleeve ..................................... 6-65 00590-45007-71 ...............Sleeve ..................................... 6-69 00590-45007-71 ...............Sleeve ..................................... 6-71 00590-45008-71 ...............Ring, Retaining ......................... 6-63 00590-45008-71 ...............Ring, Retaining ......................... 6-65 00590-45008-71 ...............Ring, Retaining ......................... 6-69 00590-45008-71 ...............Ring, Retaining ......................... 6-71 00590-45009-71 ...............Retainer ................................... 6-63 00590-45009-71 ...............Retainer ................................... 6-65 00590-45009-71 ...............Retainer ................................... 6-69 00590-45009-71 ...............Retainer ................................... 6-71 00590-45010-71 ...............Service Kit ............................... 6-63 00590-45010-71 ...............Service Kit ............................... 6-65 00590-45010-71 ...............Service Kit ............................... 6-69 00590-45010-71 ...............Service Kit ............................... 6-71 00590-45011-71 ...............Seal Kit.................................... 6-77 00590-45019-71 ...............Cap, Ram Housing ................... 6-73 00590-45019-71 ...............Cap, Ram Housing ................... 6-75 00590-45020-71 ...............Piston, Plated (83 in. OACH)...... 6-73 00590-45020-71 ...............Piston, Plated (83 in. OACH)...... 6-75 00590-45021-71 ...............Piston, Plated (99 in. OACH)...... 6-73 00590-45021-71 ...............Piston, Plated (99 in. OACH)...... 6-75 00590-45022-71 ...............Piston, Plated (107 in. OACH).... 6-73 00590-45022-71 ...............Piston, Plated (107 in. OACH).... 6-75 00590-45024-71 ...............Adapter, Hydraulic.................... 6-31 00590-45024-71 ...............Adapter, Hydraulic.................... 7-40 00590-45025-71 ...............Spool, Machined ...................... 6-36 00590-45026-71 ...............Seal Kit.................................... 6-27 00590-45027-71 ...............Line Assembly........................... 6-29 00590-45028-71 ...............Line Assembly........................... 6-29 00590-45029-71 ...............Manifold Assembly .......................... ........................................(High Speed)............................ 6-29 00590-45029-71 ...............Manifold Assembly ......................... ........................................(High Speed)............................ 6-31 00590-45030-71 ...............Spool Assembly ........................ 6-29 00590-45031-71 ...............Spool Assembly ........................ 6-29 00590-45033-71 ...............Valve, Solenoid (12-4B) ............. 6-27 00590-45033-71 ...............Valve, Solenoid ........................ 7-89 00590-45034-71 ...............Elbow, 90 Degree..................... 6-31

00715-00085-13, 25 Jun 2013

Part No.

Numerical Parts Index

Description

Page

00590-45035-71............... Solenoid, Spool (SOL- 5) ........... 6-33 00590-45036-71............... Solenoid, 3-Way, ............................ ........................................ 2-Position (SOL-9) ..................... 6-33 00590-45037-71............... Manifold Block, Machined......... 6-33 00590-45038-71............... Plug ........................................ 6-33 00590-45039-71............... Seal Kit ................................... 6-33 00590-45040-71............... Handle Assembly...................... 6-34 00590-45041-71............... Handle Assembly...................... 6-34 00590-45042-71............... Switch ..................................... 6-34 00590-45042-71............... Switch ..................................... 6-37 00590-45043-71............... Adapter, Hydraulic ................... 6-34 00590-45045-71............... Manifold (High Speed) ............. 6-31 00590-45045-71............... Manifold (High Speed).............. 6-33 00590-45047-71............... Valve, Manual (Lift) ................... 6-23 00590-45048-71............... Valve, Solenoid (SOL-1)............. 6-23 00590-45049-71............... Valve, Relief (REL-1)................... 6-23 00590-45049-71............... Valve, Relief (REL-2)................... 6-33 00590-45050-71............... Valve, Solenoid ............................... ........................................ (SOL-6 and SOL-8).................... 6-23 00590-45051-71............... Valve, Solenoid (SOL-4)............. 6-23 00590-45051-71............... Valve, Solenoid 10-4B............... 6-27 00590-45052-71............... Valve, Spool, Solenoid (SOL-7)... 6-23 00590-45053-71............... Valve, Counterbalance ..................... ........................................ (CB-1 and CB-2) ....................... 6-23 00590-45055-71............... Seal Kit ................................... 6-27 00590-45057-71............... Seal Kit ................................... 6-36 00590-45058-71............... Manifold, Auxiliary .................. 6-25 00590-45058-71............... Manifold, Auxiliary................... 6-27 00590-45059-71............... Pin, Fork.................................. 7-91 00590-45060-71............... Plug ........................................ 6-25 00590-45061-71............... Elbow, 90 Degree .................... 6-25 00590-45062-71............... Adapter, Hydraulic ................... 6-25 00590-45062-71............... Adapter, Hydraulic ................... 7-61 00590-45063-71............... Adapter, Hydraulic ................... 6-25 00590-45064-71............... Adapter, Hydraulic ................... 6-25 00590-45065-71............... Manifold ................................. 6-27 00590-45066-71............... Manifold ................................. 6-27 00590-45067-71............... Seal Kit ................................... 6-23 00590-45069-71............... Elbow, 90 Degree .................... 6-34 00590-45088-71............... Rod......................................... 6-85 00590-45090-71............... Motor, Lift (5K Standard) ........... 3-45 00590-45090-71............... Motor, Lift ................................ 6-40 00590-45091-71............... Handle Weldment..................... 6-37 00590-45093-71............... Knob Alteration ........................ 6-37 00590-45094-71............... Knob....................................... 6-37 00590-45095-71............... Fan, Lift Cooling ....................... 6-39 00590-45096-71............... Shroud, Fan ............................. 6-39 00590-45097-71............... Standoff, Shroud ...................... 6-39 00590-45100-71............... Shroud, Fan ............................. 6-39 00590-45102-71............... Fitting, Hose ............................ 6-40 00590-45103-71............... Fitting, Hose ............................ 6-43 00590-45105-71............... Motor Banding Kit .................... 6-43 00590-45106-71............... Coupling, Flexible .................... 6-43 00590-45106-71............... Coupling, Flexible .................... 6-45 00590-45107-71............... Fitting, Pressure Nipple ............. 6-45 00590-45108-71............... Pump, Auxiliary........................ 6-51 00590-45108-71............... Pump, Auxiliary........................ 6-45 00590-45109-71............... Tee, Union ............................... 6-45 00590-45110-71............... Fitting, Hose ............................ 6-45 00590-45112-71............... Guide, Lower, Left-Hand ................... ........................................ (77 in. OACH) ......................... 7-21 00590-45112-71............... Guide, Lower, Left-Hand .................. ........................................ (83 in. OACH) ......................... 7-21 00590-45113-71............... Hose (77 in. OACH)................. 7-21 00590-45113-71............... Hose (77 in. OACH)................. 7-33 00590-45114-71............... Screw, Cap.............................. 7-93 00590-45115-71............... Bearing Assembly, Roller ........... 7-17 00590-45115-71............... Bearing Assembly, Roller ........... 7-31

B-11

Numerical Parts Index

Part No.

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Description

Page

00590-45115-71 .............. Bearing Assembly, Roller ............7-49 00590-45115-71 .............. Bearing Assembly, Roller ............7-93 00590-45116-71 .............. Body, Valve ..............................7-19 00590-45116-71 .............. Body, Valve ..............................7-29 00590-45116-71 .............. Body, Valve ..............................7-47 00590-45117-71 .............. Valve, Cartridge (8 GPM) ..........7-19 00590-45117-71 .............. Valve, Cartridge (8 GPM) ..........7-47 00590-45118-71 .............. Valve, Cartridge (11 GPM) ........7-19 00590-45118-71 .............. Valve, Cartridge (11 GPM) ........7-47 00590-45119-71 .............. Guide, Upper, Left-Hand ................. ........................................ (77 in. OACH) .........................7-21 00590-45120-71 .............. Guide, Upper, Left-Hand .................. ........................................ (83 in. OACH) .........................7-21 00590-45121-71 .............. Stop Kit, Fork............................7-49 00590-45121-71 .............. Stop Kit, Fork............................7-15 00590-45121-71 .............. Stop Kit, Fork............................7-17 00590-45121-71 .............. Stop Kit, Fork............................7-31 00590-45121-71 .............. Stop Kit, Fork............................7-73 00590-45122-71 .............. Guide, Upper, Left-Hand .................. ........................................ (95 in. OACH) .........................7-21 00590-45123-71 .............. Pin, Chain, Free Lift ..................7-45 00590-45123-71 .............. Pin, Chain, Free Lift ...................7-15 00590-45123-71 .............. Pin, Chain, Free Lift ...................7-17 00590-45123-71 .............. Pin, Chain, Free Lift ...................7-49 00590-45123-71 .............. Pin, Chain ...............................7-31 00590-45123-71 .............. Pin, Chain, Free Lift ...................7-93 00590-45124-71 .............. Guide, Lower, Left-Hand .................. ........................................ (89 in. OACH) .........................7-21 00590-45125-71 .............. Guide, Lower, Left-Hand .................. ........................................ (95 in. OACH) .........................7-21 00590-45126-71 .............. Guide, Upper, Right-Hand ................ ........................................ (77 in. OACH) .........................7-21 00590-45127-71 .............. Guide, Upper, Right-Hand ................ ........................................ (83 in. OACH) .........................7-21 00590-45128-71 .............. Guide, Upper, Right-Hand ............... ........................................ (89 in. OACH) .........................7-21 00590-45129-71 .............. Guide, Upper, Right-Hand ................ ........................................ (95 in. OACH) .........................7-21 00590-45130-71 .............. Guide, Lower, Right-Hand ................ ........................................ (77 in. OACH) .........................7-21 00590-45130-71 .............. Guide, Lower, Right-Hand ............... ........................................ (83 in. OACH) .........................7-21 00590-45131-71 .............. Guide, Lower, Right-Hand ............... ........................................ (89 in. OACH) .........................7-21 00590-45132-71 .............. Sheave, Chain ..........................7-45 00590-45132-71 .............. Sheave, Chain ..........................7-11 00590-45132-71 .............. Sheave, Chain ..........................7-27 00590-45133-71 .............. Guide, Upper, Left-Hand ................. ........................................ (89 in. OACH) .........................7-21 00590-45134-71 .............. Inner Upright (77 in. OACH) ......7-12 00590-45134-71 .............. Inner Upright (77 in. OACH) ......7-28 00590-45136-71 .............. Shim, Load Roller ......................7-15 00590-45136-71 .............. Shim, Load Roller ......................7-45 00590-45136-71 .............. Shim, Load Roller ......................7-49 00590-45136-71 .............. Shim, Load Roller ......................7-31 00590-45136-71 .............. Shim, Load Roller ......................7-11 00590-45136-71 .............. Shim, Load Roller ......................7-27 00590-45136-71 .............. Shim, Load Roller ......................7-93 00590-45137-71 .............. Shim, Cylinder ..........................7-11 00590-45137-71 .............. Shim, Cylinder ..........................7-27 00590-45138-71 .............. Ring, Snap ...............................7-11 00590-45138-71 .............. Ring, Snap ...............................7-27 00590-45139-71 .............. Ring, Snap ...............................7-11 00590-45139-71 .............. Ring, Snap ...............................7-27 00590-45139-71 .............. Ring, Snap ...............................7-46 00590-45140-71 .............. Shim, Cylinder ..........................7-11 00590-45140-71 .............. Shim, Cylinder ..........................7-27 00590-45141-71 .............. Outer Upright (77 in. OACH) .....7-11

B-12

Part No.

Description

Page

00590-45141-71 ...............Outer Upright (77 in. OACH)..... 7-27 00590-45142-71 ...............Outer Upright (83 in. OACH)..... 7-11 00590-45142-71 ...............Outer Upright (83 in. OACH)..... 7-27 00590-45143-71 ...............Plate, Retainer .......................... 7-17 00590-45143-71 ...............Plate, Retainer .......................... 7-31 00590-45143-71 ...............Plate, Retainer .......................... 7-49 00590-45143-71 ...............Plate, Retainer .......................... 7-93 00590-45144-71 ...............Outer Upright (95 in. OACH)..... 7-12 00590-45144-71 ...............Outer Upright (95 in. OACH)..... 7-27 00590-45145-71 ...............Hose (83 in. OACH) ................. 7-21 00590-45145-71 ...............Hose (83 in. OACH) ................. 7-33 00590-45146-71 ...............Inner Upright (83 in. OACH)...... 7-12 00590-45146-71 ...............Inner Upright (83 in. OACH)...... 7-28 00590-45147-71 ...............Inner Upright (89 in. OACH)...... 7-28 00590-45147-71 ...............Inner Upright 89 in. OACH)....... 7-12 00590-45148-71 ...............Inner Upright (95 in. OACH)...... 7-12 00590-45148-71 ...............Inner Upright (95 in. OACH)...... 7-28 00590-45149-71 ...............Carriage, Class II (31 in.) .......... 7-15 00590-45149-71 ...............Carriage, Class II (31 in.) .......... 7-17 00590-45150-71 ...............Carriage, Class II (37 in.) .......... 7-15 00590-45150-71 ...............Carriage, Class II (37 in.) .......... 7-17 00590-45151-71 ...............Carriage, Class II (41 in.) .......... 7-15 00590-45151-71 ...............Carriage, Class II (41 in.) .......... 7-17 00590-45153-71 ...............Roller Assembly, Thrust .............. 7-46 00590-45153-71 ...............Roller Assembly, Thrust .............. 7-15 00590-45153-71 ...............Roller Assembly, Thrust .............. 7-17 00590-45153-71 ...............Roller Assembly, Thrust .............. 7-31 00590-45153-71 ...............Roller Assembly, Thrust .............. 7-49 00590-45154-71 ...............Anchor, Chain ......................... 7-15 00590-45154-71 ...............Anchor, Chain ......................... 7-17 00590-45154-71 ...............Anchor, Chain ......................... 7-45 00590-45154-71 ...............Anchor, Chain .......................... 7-31 00590-45154-71 ...............Anchor, Chain .......................... 7-49 00590-45154-71 ...............Anchor, Chain .......................... 7-93 00590-45155-71 ...............Outer Upright (89 in. OACH)..... 7-11 00590-45155-71 ...............Outer Upright (89 in. OACH)..... 7-27 00590-45156-71 ...............Fitting, 8-6 ............................... 7-23 00590-45157-71 ...............Guide, Lower, Right-Hand ................. ........................................(95 in. OACH) ......................... 7-21 00590-45158-71 ...............Washer, Lock ........................... 7-57 00590-45160-71 ...............Fitting, Grease.......................... 7-23 00590-45164-71 ...............Bushing ................................... 7-23 00590-45165-71 ...............Fitting, Swivel, 45 Degree.......... 7-23 00590-45166-71 ...............Fitting, Hydraulic ...................... 7-23 00590-45166-71 ...............Fitting, Hydraulic ...................... 7-45 00590-45167-71 ...............Fitting, Adapter ........................ 7-23 00590-45169-71 ...............Decal, Warning, Carriage Stop .. 7-24 00590-45170-71 ...............Valve, Cartridge (12 GPM) ........ 7-29 00590-45170-71 ...............Valve, Cartridge (12 GPM) ........ 7-47 00590-45171-71 ...............Guide, Upper, Left-Hand ................... ........................................(77 in. OACH) ......................... 7-33 00590-45172-71 ...............Guide, Upper, Left-Hand ................... ........................................(83 in. OACH) ......................... 7-33 00590-45173-71 ...............Guide, Upper, Left-Hand ................... ........................................(89 in. OACH) ......................... 7-33 00590-45174-71 ...............Guide, Upper, Left-Hand ................... ........................................(95 in. OACH) ......................... 7-33 00590-45175-71 ...............Guide, Lower, Left-Hand .................. ........................................(77 in. OACH) ......................... 7-33 00590-45176-71 ...............Valve, Check (CV-1 and CV-2) .... 6-23 00590-45177-71 ...............Hose ....................................... 7-23 00590-45178-71 ...............Spacer .................................... 7-21 00590-45178-71 ...............Spacer .................................... 7-33 00590-45179-71 ...............Hose (89 in. OACH) ................. 7-21 00590-45179-71 ...............Hose (89 in. OACH) ................. 7-33 00590-45180-71 ...............Hose (95 in. OACH) ................. 7-21 00590-45180-71 ...............Hose (95 in. OACH) ................. 7-33 00590-45181-71 ...............Fitting, 6-6, Elbow, SAE ............. 7-57

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Part No.

Description

Page

00590-45181-71 ...............Fitting, 6-6. Elbow, SAE ............. 7-53 00590-45181-71 ...............Fitting, 6-6, Elbow, SAE ............. 7-21 00590-45181-71 ...............Fitting, 6-6, Elbow, SAE ............. 7-33 00590-45182-71 ...............Fitting, 6-6. Elbow, Street ........... 7-53 00590-45182-71 ...............Fitting, 6-6, Elbow, Street ........... 7-21 00590-45182-71 ...............Fitting, 6-6, Elbow, Street ........... 7-23 00590-45182-71 ...............Fitting, 6-6, Elbow, Street ........... 7-33 00590-45183-71 ...............Fitting, 6-6, Straight .................. 7-53 00590-45183-71 ...............Fitting, 6-6, Straight .................. 7-21 00590-45183-71 ...............Fitting, 6-6, Straight .................. 7-33 00590-45185-71 ...............Washer, Lock ........................... 7-57 00590-45186-71 ...............Guard ..................................... 7-21 00590-45186-71 ...............Guard ..................................... 7-33 00590-45187-71 ...............Pin, Tilt .................................... 7-23 00590-45188-71 ...............Clamp ..................................... 7-21 00590-45188-71 ...............Clamp ..................................... 7-33 00590-45189-71 ...............Bearing Assembly, Roller ........... 7-45 00590-45189-71 ...............Bearing Assembly, Roller............ 7-11 00590-45189-71 ...............Bearing Assembly, Roller............ 7-15 00590-45189-71 ...............Bearing Assembly, Roller............ 7-17 00590-45189-71 ...............Bearing Assembly, Roller............ 7-27 00590-45189-71 ...............Bearing Assembly, Roller............ 7-31 00590-45189-71 ...............Bearing Assembly, Roller............ 7-49 00590-45189-71 ...............Bearing Assembly, Roller............ 7-93 00590-45191-71 ...............Bar.......................................... 7-21 00590-45191-71 ...............Bar.......................................... 7-33 00590-45193-71 ...............Cap ........................................ 7-33 00590-45193-71 ...............Cap ........................................ 7-21 00590-45194-71 ...............Cap ........................................ 7-21 00590-45194-71 ...............Cap ........................................ 7-33 00590-45195-71 ...............Fitting, 14-8 ............................. 7-23 00590-45196-71 ...............Fitting, 8-8 ............................... 7-23 00590-45197-71 ...............Hose ....................................... 7-23 00590-45198-71 ...............Union, Bulkhead, 90 Degree ...... 7-23 00590-45199-71 ...............Sheave, Hose ........................... 7-21 00590-45199-71 ...............Sheave, Hose ........................... 7-33 00590-45200-71 ...............Bearing, Split Roller..................... 7-5 00590-45201-71 ...............Line Assembly............................. 7-6 00590-45204-71 ...............Carriage Weldment .................... 7-5 00590-45206-71 ...............Link, Connecting ......................... 7-5 00590-45207-71 ...............Bracket, Pulley ............................ 7-5 00590-45208-71 ...............Pin, Pulley, Free Lift...................... 7-5 00590-45209-71 ...............Bearing, Mast Roller.................... 7-5 00590-45210-71 ...............Spacer ...................................... 7-5 00590-45211-71 ...............Spacer, Track Roller .................. 7-40 00590-45211-71 ...............Spacer, Track Roller .................... 7-5 00590-45212-71 ...............Pin, Cotter.................................. 7-5 00590-45213-71 ...............Anchor, Chain ............................ 7-5 00590-45216-71 ...............Tee, Run Swivel........................... 7-5 00590-45217-71 ...............Union ........................................ 7-5 00590-45218-71 ...............U-Bolt ........................................ 7-5 00590-45219-71 ...............Pin, Pulley .................................. 7-5 00590-45220-71 ...............Shim, Wear Plug....................... 7-11 00590-45220-71 ...............Shim, Wear Plug....................... 7-27 00590-45221-71 ...............Spacer ...................................... 7-5 00590-45222-71 ...............Telescopic Weldment ................... 7-5 00590-45223-71 ...............Guide, Lower, Left-Hand .................. ........................................(89 in. OACH) ......................... 7-33 00590-45223-71 ...............Guide, Lower, Left-Hand ................... ........................................(95 in. OACH) ......................... 7-33 00590-45224-71 ...............Piston ...................................... 6-85 00590-45225-71 ...............Gland ..................................... 6-85 00590-45227-71 ...............Seal Kit.................................... 6-85 00590-45228-71 ...............Ring, Retaining, Internal............. 6-85 00590-45229-71 ...............Spacer, Gland.......................... 6-85 00590-45230-71 ...............Ring, Retaining, External............ 6-85 00590-45231-71 ...............Stop, Tip Back ............................ 7-5 00590-45232-71 ...............Telescopic Weldment ................... 7-5

00715-00085-13, 25 Jun 2013

Part No.

Numerical Parts Index

Description

Page

00590-45233-71............... Screw ....................................... 7-6 00590-45234-71............... Frame Weldment, Main............... 7-5 00590-45235-71............... Frame Weldment, Main............... 7-5 00590-45236-71............... Hose Assembly........................... 7-5 00590-45237-71............... Hose Assembly........................... 7-5 00590-45238-71............... Stud, Main Frame ....................... 7-5 00590-45241-71............... Bearing, Mast Roller ................. 7-40 00590-45241-71............... Bearing, Mast Roller ................... 7-5 00590-45242-71............... Spacer, Track Roller .................. 7-40 00590-45242-71............... Spacer, Track Roller .................... 7-5 00590-45243-71............... Chain, Leaf ................................ 7-5 00590-45245-71............... Pulley, Hose ............................... 7-6 00590-45246-71............... Guard, Chain .......................... 7-11 00590-45246-71............... Guard, Chain .......................... 7-27 00590-45247-71............... Clamp..................................... 7-11 00590-45247-71............... Clamp..................................... 7-27 00590-45247-71............... Clamp..................................... 7-45 00590-45248-71............... Pin, Cotter ............................... 7-45 00590-45248-71............... Pin, Cotter ............................... 7-11 00590-45248-71............... Pin, Cotter ............................... 7-15 00590-45248-71............... Pin, Cotter ............................... 7-17 00590-45248-71............... Pin, Cotter ............................... 7-27 00590-45248-71............... Pin, Cotter ............................... 7-31 00590-45248-71............... Pin, Cotter ............................... 7-49 00590-45248-71............... Pin, Cotter ............................... 7-93 00590-45249-71............... Pin, Cotter ............................... 7-45 00590-45249-71............... Pin, Cotter ............................... 7-11 00590-45249-71............... Pin, Cotter ............................... 7-15 00590-45249-71............... Pin, Cotter ............................... 7-17 00590-45249-71............... Pin, Cotter ............................... 7-27 00590-45249-71............... Pin, Cotter ............................... 7-31 00590-45249-71............... Pin, Cotter ............................... 7-49 00590-45249-71............... Pin, Cotter ............................... 7-93 00590-45250-71............... Crosshead ............................... 7-11 00590-45250-71............... Crosshead ............................... 7-27 00590-45251-71............... Valve, Flow Control.......................... ........................................ (20.5 GPM) ............................. 7-11 00590-45251-71............... Valve, Flow Control.......................... ........................................ (20.5 GPM) ............................. 7-27 00590-45252-71............... Fitting...................................... 7-11 00590-45252-71............... Fitting...................................... 7-27 00590-45254-71............... Fitting...................................... 7-11 00590-45254-71............... Fitting...................................... 7-27 00590-45256-71............... Clamp, Hose............................ 7-11 00590-45256-71............... Clamp, Hose............................ 7-27 00590-45262-71............... Nut ......................................... 7-17 00590-45263-71............... Pin.......................................... 7-11 00590-45263-71............... Pin.......................................... 7-27 00590-45264-71............... Plug, Wear .............................. 7-11 00590-45264-71............... Plug, Wear .............................. 7-27 00590-45265-71............... Fitting...................................... 7-11 00590-45265-71............... Fitting...................................... 7-27 00590-45266-71............... Chain Assembly, Free Lift.................. ........................................ (77 in. OACH) ......................... 7-11 00590-45266-71............... Chain Assembly, Lift......................... ........................................ (77 in. OACH) ......................... 7-27 00590-45268-71............... Tubing....................................... 7-6 00590-45269-71............... Bracket, Hose Retain ................... 7-6 00590-45270-71............... Decal, No Hand Hold ............... 7-41 00590-45270-71............... Decal, No Hand Hold ................. 7-9 00590-45270-71............... Decal, No Hand Hold ............... 7-24 00590-45271-71............... Decal, No Step ........................ 7-41 00590-45271-71............... Decal, No Step .......................... 7-9 00590-45272-71............... Decal, Warning........................ 7-24 00590-45272-71............... Decal, Warning.......................... 7-9 00590-45272-71............... Decal, Warning........................ 7-41 00590-45273-71............... Decal, No Step .......................... 7-9 00590-45273-71............... Decal, No Step ........................ 7-24

B-13

Numerical Parts Index

Part No.

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Description

Page

00590-45273-71 .............. Decal, No Step .........................7-41 00590-45274-71 .............. Decal, Warning, Trapped Air .......7-9 00590-45275-71 .............. Anchor, Chain .........................7-11 00590-45275-71 .............. Anchor, Chain ..........................7-27 00590-45276-71 .............. Mounting Kit, Mast ....................7-24 00590-45276-71 .............. Mounting Kit, Mast ......................7-9 00590-45276-71 .............. Mounting Kit, Mast ...................7-61 00590-45276-71 .............. Mounting Kit, Mast ....................7-41 00590-45277-71 .............. Rod .........................................6-85 00590-45278-71 .............. Chain Assembly, Free Lift ................. ........................................ (89 in. OACH) .........................7-43 00590-45278-71 .............. Chain Assembly, Lift ....................... ........................................ (83 in. OACH) .........................7-11 00590-45278-71 .............. Chain Assembly, Lift ........................ ........................................ (83 in. OACH) .........................7-27 00590-45279-71 .............. Chain Assembly, Free Lift ................ ........................................ (93 in. OACH) .........................7-43 00590-45279-71 .............. Chain Assembly, Lift ....................... ........................................ (89 in. OACH) .........................7-11 00590-45279-71 .............. Chain Assembly, Lift ........................ ........................................ (89 in. OACH) .........................7-27 00590-45280-71 .............. Chain Assembly, Free Lift ............... ........................................ (95 in. OACH) .........................7-11 00590-45280-71 .............. Chain Assembly, Lift ........................ ........................................ (95 in. OACH) .........................7-27 00590-45281-71 .............. Retainer, Cylinder, Free Lift ........7-11 00590-45281-71 .............. Retainer, Cylinder, Free Lift .........7-27 00590-45282-71 .............. Bracket, Lift Cylinder Mounting ...7-11 00590-45282-71 .............. Bracket, Lift Cylinder Mounting ...7-27 00590-45283-71 .............. Bumper ....................................7-11 00590-45283-71 .............. Bumper ....................................7-27 00590-45283-71 .............. Bumper ....................................7-45 00590-45287-71 .............. Decal, Warning ..........................7-9 00590-45287-71 .............. Decal, Warning ........................7-24 00590-45290-71 .............. Motor, Traction (4K Standard).....3-35 00590-45290-71 .............. Motor, Traction ...........................4-5 00590-45291-71 .............. Motor, Traction (5K Standard).....3-37 00590-45291-71 .............. Motor, Traction ...........................4-5 00590-45292-71 .............. Wheel Assembly .......................4-11 00590-45293-71 .............. Wheel Assembly .......................4-11 00590-45294-71 .............. Wheel Assembly .......................4-11 00590-45296-71 .............. Wheel Assembly .......................4-11 00590-45298-71 .............. Connector, Battery.....................3-13 00590-45298-71 .............. Connector, Battery.....................3-32 00590-45299-71 .............. Contactor .................................3-19 00590-45299-71 .............. Contactor .................................3-21 00590-45301-71 .............. Motor, Lift (4K Standard) ............3-41 00590-45301-71 .............. Motor, Lift (4K, Standard) ...........6-40 00590-45302-71 .............. Motor, Lift (EE) ..........................3-43 00590-45302-71 .............. Motor, Lift.................................6-40 00590-45304-71 .............. Manifold Assembly, Auxiliary .....6-25 00590-45305-71 .............. Manifold ..................................6-23 00590-45305-71 .............. Manifold ..................................6-21 00590-45306-71 .............. Manifold Assembly.......................... ........................................ (High Speed) ............................6-29 00590-45306-71 .............. Manifold Assembly.......................... ........................................ (High Speed) ............................6-31 00590-45307-71 .............. Manifold (High Speed) .............6-31 00590-45307-71 .............. Manifold (High Speed) ..............6-33 00590-45308-71 .............. Valve, Manual Spool .................6-34 00590-45308-71 .............. Valve, Manual Spool .................6-36 00590-45309-71 .............. Pump, Lift .................................6-40 00590-45309-71 .............. Pump, Lift .................................6-50 00590-45310-71 .............. Pump, Lift (Quad Mast or 4K, ........... ........................................ Two Stage) ...............................6-40 00590-45310-71 .............. Pump, Lift (Quad or Two Stage.......... ........................................ and 4K Masts Only) ..................6-50 00590-45311-71 .............. Pump, Auxiliary ........................6-43

B-14

Part No.

Description

Page

00590-45311-71 ...............Pump, Auxiliary ........................ 6-51 00590-45312-71 ...............Motor Assembly, Steer ............... 6-45 00590-45313-71 ...............Carriage, Class II (37 in.) .......... 7-49 00590-45314-71 ...............Carriage, Class II (31 in.) .......... 7-49 00590-45315-71 ...............Valve, Control, Lowering............ 7-23 00590-45315-71 ...............Valve, Control, Lowering................... ........................................(12 GPM) ................................ 7-47 00590-45315-71 ...............Valve, Control, Lowering............ 7-29 00590-45316-71 ...............Valve, Control, Lowering................... ........................................(11 GPM) ................................ 7-47 00590-45317-71 ...............Carriage, Class II (41 in.) .......... 7-31 00590-45318-71 ...............Carriage, Class II (37 in.) .......... 7-31 00590-45319-71 ...............Carriage, Class II (31 in.) .......... 7-31 00590-45320-71 ...............Valve, Control, Lowering............ 7-19 00590-45320-71 ...............Valve, Control, Lowering................... ........................................(8 GPM) .................................. 7-47 00590-45321-71 ...............Cylinder, Free Lift ............................. ........................................(83 in. OACH) ......................... 6-57 00590-45321-71 ...............Cylinder, Free Lift ........................ 7-5 00590-45322-71 ...............Ram Assembly, Tilt ................... 6-85 00590-45323-71 ...............Ram Assembly, Tilt (Bottler's Tilt).. 6-85 00590-45326-71 ...............Cylinder, Main Lift, Left-Hand............. ........................................(77 in. OACH) ......................... 6-81 00590-45327-71 ...............Cylinder, Main Lift, Left-Hand............. ........................................(83 in. OACH) ......................... 6-81 00590-45328-71 ...............Cylinder, Main Lift, Left-Hand............. ........................................(89 in. OACH) ......................... 6-81 00590-45329-71 ...............Cylinder, Main Lift, Left-Hand ............ ........................................(93 in. OACH) ......................... 6-81 00590-45330-71 ...............Cylinder, Main Lift, Left-Hand............. ........................................(95 in. OACH) ......................... 6-81 00590-45331-71 ...............Cylinder, Main Lift, Right-Hand .......... ........................................(77 in. OACH) ......................... 6-79 00590-45332-71 ...............Cylinder, Main Lift, Right-Hand .......... ........................................(83 in. OACH) ......................... 6-79 00590-45333-71 ...............Cylinder, Main Lift, Right-Hand .......... ........................................(89 in. OACH) ......................... 6-79 00590-45334-71 ...............Cylinder, Main Lift, Right-Hand .......... ........................................(93 in. OACH) ......................... 6-79 00590-45335-71 ...............Cylinder, Main Lift, Right-Hand .......... ........................................(95 in. OACH) ......................... 6-79 00590-45336-71 ...............Cylinder Assembly ........................... ........................................(77 in. OACH) ......................... 6-77 00590-45337-71 ...............Cylinder Assembly .......................... ........................................(83 in. OACH) ......................... 6-77 00590-45338-71 ...............Cylinder Assembly ........................... ........................................(89 in. OACH) ......................... 6-77 00590-45339-71 ...............Cylinder Assembly ........................... ........................................(93 in. OACH) ......................... 6-77 00590-45340-71 ...............Cylinder Assembly .......................... ........................................(98 in. OACH) ......................... 6-77 00590-45341-71 ...............Cylinder Assembly, Main Lift, ............ ........................................Left-Hand (83 in. OACH) ........... 6-55 00590-45341-71 ...............Cylinder, Main, Left-Hand ................. ........................................(83 in. OACH) ......................... 6-75 00590-45342-71 ...............Cylinder Assembly, Main Lift, ............ ........................................Left-Hand (99 in. OACH) ........... 6-55 00590-45342-71 ...............Cylinder, Main, Left-Hand ................. ........................................(99 in. OACH) ......................... 6-75 00590-45343-71 ...............Cylinder Assembly, Main Lift, ........... ........................................Left-Hand (107 in. OACH) ......... 6-55 00590-45343-71 ...............Cylinder, Main, Left-Hand ................. ........................................(107 in. OACH) ....................... 6-75 00590-45344-71 ...............Cylinder Assembly, Main Lift, ............ ........................................Left-Hand (88 in. OACH) ........... 6-55 00590-45344-71 ...............Cylinder, Main, Left-Hand ................. ........................................(88 in. OACH) ......................... 6-75

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Part No.

Description

Page

00590-45345-71 ...............Cylinder Assembly, Main Lift, ............ ........................................Left-Hand (95 in. OACH) ........... 6-55 00590-45345-71 ...............Cylinder, Main, Left-Hand ................. ........................................(95 in. OACH) ......................... 6-75 00590-45346-71 ...............Cylinder Assembly, Main Lift, ............ ........................................Right-Hand (83 in. OACH)......... 6-55 00590-45346-71 ...............Cylinder, Main, Right-Hand ............... ........................................(83 in. OACH) ......................... 6-73 00590-45347-71 ...............Cylinder Assembly, Main Lift, ............ ........................................Right-Hand (99 in. OACH)......... 6-55 00590-45347-71 ...............Cylinder, Main, Right-Hand ............... ........................................(99 in. OACH) ......................... 6-73 00590-45348-71 ...............Cylinder Assembly, Main Lift, ........... ........................................Right-Hand (107 in. OACH)....... 6-55 00590-45348-71 ...............Cylinder, Main, Right-Hand .............. ........................................(107 in. OACH) ....................... 6-73 00590-45349-71 ...............Cylinder Assembly, Main Lift, ............ ........................................Right-Hand (88 in. OACH)......... 6-55 00590-45349-71 ...............Cylinder, Main, Right-Hand .............. ........................................(88 in. OACH) ......................... 6-73 00590-45350-71 ...............Cylinder Assembly, Main Lift, ............ ........................................Right-Hand (95 in. OACH)......... 6-55 00590-45350-71 ...............Cylinder, Main, Right-Hand ............... ........................................(95 in. OACH) ......................... 6-73 00590-45351-71 ...............Cylinder Assembly, Free Lift .............. ........................................(83 in. OACH) ......................... 6-53 00590-45352-71 ...............Cylinder Assembly ........................... ........................................(95 in. OACH) ......................... 6-65 00590-45352-71 ...............Cylinder Assembly ........................... ........................................(95 in. OACH) ......................... 6-71 00590-45353-71 ...............Cylinder Assembly ........................... ........................................(89 in. OACH) ......................... 6-71 00590-45353-71 ...............Cylinder Assembly ........................... ........................................(89 in. OACH) ......................... 6-65 00590-45354-71 ...............Cylinder Assembly ........................... ........................................(83 in. OACH) ......................... 6-65 00590-45354-71 ...............Cylinder Assembly ........................... ........................................(83 in. OACH) ......................... 6-71 00590-45355-71 ...............Cylinder Assembly ........................... ........................................(77 in. OACH) ......................... 6-65 00590-45355-71 ...............Cylinder Assembly ........................... ........................................(77 in. OACH) ......................... 6-71 00590-45356-71 ...............Cylinder Assembly ........................... ........................................(95 in. OACH) ......................... 6-63 00590-45356-71 ...............Cylinder Assembly ........................... ........................................(95 in. OACH) ......................... 6-69 00590-45357-71 ...............Cylinder Assembly ........................... ........................................(89 in. OACH) ......................... 6-69 00590-45357-71 ...............Cylinder Assembly ........................... ........................................(89 in. OACH) ......................... 6-63 00590-45358-71 ...............Cylinder Assembly ........................... ........................................(83 in. OACH) ......................... 6-63 00590-45358-71 ...............Cylinder Assembly .......................... ........................................(83 in. OACH) ......................... 6-69 00590-45359-71 ...............Cylinder Assembly ........................... ........................................(77 in. OACH) ......................... 6-63 00590-45359-71 ...............Cylinder Assembly ........................... ........................................(77 in. OACH) ......................... 6-69 00590-45360-71 ...............Cylinder Assembly ........................... ........................................(77 in. OACH) ......................... 6-67 00590-45361-71 ...............Cylinder Assembly ........................... ........................................(83 in. OACH) ......................... 6-67 00590-45362-71 ...............Cylinder Assembly ........................... ........................................(88 in. OACH) ......................... 6-67 00590-45363-71 ...............Cylinder Assembly ........................... ........................................(95 in. OACH) ......................... 6-61 00590-45363-71 ...............Cylinder Assembly ........................... ........................................(95 in. OACH) ......................... 6-67

00715-00085-13, 25 Jun 2013

Part No.

Numerical Parts Index

Description

Page

00590-45364-71............... Cylinder Assembly .......................... ........................................ (89 in. OACH) ......................... 6-61 00590-45365-71............... Cylinder Assembly ........................... ........................................ (83 in. OACH) ......................... 6-61 00590-45366-71............... Cylinder Assembly .......................... ........................................ (77 in. OACH) ......................... 6-61 00590-45367-71............... Cylinder, Main Lift ........................... ........................................ (83 in. OACH) ......................... 6-59 00590-45367-71............... Cylinder, Main Lift ...................... 7-5 00590-45368-71............... Cylinder, Free Lift............................. ........................................ (96 in. OACH) ......................... 6-57 00590-45369-71............... Cylinder Assembly, Free Lift .............. ........................................ (99 in. OACH) ......................... 6-53 00590-45370-71............... Cylinder Assembly, Free Lift ............. ........................................ (107 in. OACH) ....................... 6-53 00590-45371-71............... Cylinder Assembly, Free Lift .............. ........................................ (88 in. OACH) ......................... 6-53 00590-45372-71............... Cylinder Assembly, Free Lift .............. ........................................ (95 in. OACH) ......................... 6-53 00590-45373-71............... Sensor, Temperature.................. 3-35 00590-45374-71............... Plug, BWI and Thermostat ......... 3-35 00590-45375-71............... Cover, Bracket ........................... 2-7 00590-45376-71............... Cover, Bracket ........................... 2-7 00590-45377-71............... Cover, Bracket ........................... 2-7 00590-45379-71............... Strap, Static .............................. 2-7 00590-45380-71............... Guard Weldment, Overhead ....... 2-7 00590-45381-71............... Guard Weldment, Overhead ....... 2-7 00590-45382-71............... Bracket, Mounting ...................... 2-7 00590-45383-71............... Wheel Assembly ........................ 4-9 00590-45384-71............... Wheel Assembly ........................ 4-9 00590-45385-71............... Wheel Assembly ........................ 4-9 00590-45386-71............... Wheel Assembly ........................ 4-9 00590-45388-71............... Hub, Wheel, Machined............... 4-9 00590-45389-71............... Tire ........................................... 4-9 00590-45390-71............... Tire ........................................... 4-9 00590-45391-71............... Tire ........................................... 4-9 00590-45392-71............... Tire .......................................... 4-9 00590-45394-71............... Cable (JH3 to JC6) ................... 3-14 00590-45395-71............... Light Assembly, Warning (Blue) .. 3-53 00590-45402-71............... Harness Assembly ........................... ........................................ (SOL-2 and SOL-10 to JH2)........ 3-14 00590-45403-71............... Bar, Bus .................................. 3-19 00590-45496-71............... Cylinder Assembly (4 in.) .......... 7-75 00590-45497-71............... Pin, Split.................................. 7-75 00590-45498-71............... Pad, Hook, Lower ..................... 7-75 00590-45499-71............... Hook, Lower ............................ 7-75 00590-45501-71............... Seal ........................................ 7-75 00590-45505-71............... Support, Cylinder (32 in.).......... 7-75 00590-45506-71............... Pad, Upper .............................. 7-75 00590-45507-71............... Fitting, Grease ......................... 7-75 00590-45511-71............... Cylinder Assembly (8 in.) .......... 7-75 00590-45518-71............... Pad, Lower .............................. 7-75 00590-45600-71............... Carriage Assembly, Sideshift............. ........................................ (32 in.).................................... 7-75 00590-45600-71............... Carriage Assembly, Sideshift,............ ........................................ (32 in. Wide Bolzoni) .............. 7-65 00590-45600-71............... Carriage Assembly, Sideshift,............ ........................................ (32 in. Wide Bolzoni) .............. 7-71 00590-45602-71............... Carriage Assembly, Sideshift............. ........................................ (37 in.).................................... 7-75 00590-45602-71............... Carriage Assembly, Sideshift,............ ........................................ (37 in. Wide Bolzoni) .............. 7-65 00590-45602-71............... Carriage Assembly, Sideshift,............ ........................................ (37 in. Wide Bolzoni) .............. 7-71 00590-45603-71............... Support, Cylinder (37 in.).......... 7-75 00590-45634-71............... Plate, Spacer ........................... 7-80 00590-45634-71............... Plate, Spacer ........................... 7-86

B-15

Numerical Parts Index

Part No.

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Description

Page

00590-45635-71 .............. Standoff Assembly........................... ........................................ (2 Valves on Standoff)................7-85 00590-45915-71 .............. Pad, Cushion ............................6-18 00590-46324-71 .............. Pulley, Auxiliary Hose ................7-65 00590-46324-71 .............. Pulley, Auxiliary Hose ................7-79 00590-46324-71 .............. Pulley, Auxiliary Hose ................7-85 00590-46336-71 .............. Tire (Poly, Red with Groove) ............. ........................................ 83 Durometer .............................3-6 00590-46349-71 .............. Disc, Orifice .............................6-23 00590-46360-71 .............. Card Assembly, Fuse, Relay........3-19 00590-46411-71 .............. Valve, Orbitrol ............................3-3 00590-46458-71 .............. Shaft, Seal ...............................3-35 00590-46458-71 .............. Shaft, Seal ...............................3-37 00590-46458-71 .............. Shaft, Seal ...............................3-39 00590-46631-71 .............. Hub...........................................3-5 00590-46704-71 .............. Hinge ......................................2-30 00590-46712-71 .............. Shim, Spacer ..............................3-3 00590-46713-71 .............. Shim, Spacer ..............................3-3 00590-46928-71 .............. Nut, Clamp ................................4-7 00590-46934-71 .............. Roller Assembly.........................2-25 00590-46935-71 .............. Roller Assembly.........................2-25 00590-46936-71 .............. Roller Assembly.........................2-25 00590-46937-71 .............. Roller Assembly.........................2-25 00590-46938-71 .............. Roller Assembly.........................2-25 00590-46966-71 .............. Wheel, Hub and Tire ....................... ........................................ Assembly (Tan)............................3-6 00590-46976-71 .............. Motor, Hydraulic .........................3-3 00590-46988-71 .............. Plate, Drive Unit, Left-Hand ...........4-7 00590-46989-71 .............. Plate, Drive Unit, Right-Hand.........4-7 00590-46996-71 .............. Shaft, Steer.................................3-3 00590-47074-71 .............. Hose Assembly ...........................6-9 00590-47075-71 .............. Guard .....................................3-14 00590-47140-71 .............. Fan Kit .....................................3-35 00590-47756-71 .............. Guard, Backrest .............................. ........................................ (Width 37 in., Height 48 in.)......2-31 00590-47847-71 .............. Nut, Clamp ................................4-7 00590-47857-71 .............. Cover Kit..................................3-39 00590-47858-71 .............. Cover Kit..................................3-43 00590-47859-71 .............. Hose Assembly (88 in. OACH) ...7-39 00590-47860-71 .............. Hose Assembly (95 in. OACH) ...7-39 00590-47861-71 .............. Hose Assembly (99 in. OACH) ...7-39 00590-47862-71 .............. Hose Assembly ............................... ........................................ (107 in. OACH) .......................7-39 00590-47863-71 .............. Hose Assembly (Standard Tilt).....6-18 00590-47864-71 .............. Hose Assembly (Bottler’s Tilt).......6-17 00590-47868-71 .............. Carriage Weldment (32 in.) .......7-39 00590-47869-71 .............. Carriage Weldment (37 in.) .......7-39 00590-47870-71 .............. Stop, Carriage..........................7-39 00590-47871-71 .............. Decal, Cold Storage ..................2-18 00590-47872-71 .............. Bar, Bus ...................................3-19 00590-47873-71 .............. Cable Assembly ........................3-65 00590-47874-71 .............. Harness Assembly .....................3-61 00590-47875-71 .............. Harness Assembly .....................3-51 00590-47876-71 .............. Wheel, Hub and Tire ....................... ........................................ Assembly (Black) .........................3-6 00590-47877-71 .............. Wheel, Hub and Tire Assembly......... ........................................ (Red with Groove) .......................3-6 00590-47878-71 .............. Hub, Steer..................................3-5 00590-47879-71 .............. Wheel Assembly, Steer (Tan).........3-5 00590-47880-71 .............. Wheel Assembly, Steer .................... ........................................ (Red with Groove) .......................3-5 00590-47881-71 .............. Wheel Assembly, Steer (Black) ......3-5 00590-47882-71 .............. Pivot, Steer .................................3-5 00590-47883-71 .............. Sensor, Proximity.......................7-61 00590-47884-71 .............. Relay (K1, K2, and K3)..............3-19 00590-47885-71 .............. Valve, Hydraulic Flow Control........... ........................................ (12.75 GPM)............................6-21 00590-47886-71 .............. Fire Extinguisher........................2-32

B-16

Part No.

Description

Page

00590-47887-71 ...............Spring ..................................... 3-21 00590-47888-71 ...............Pin, Dowel ................................. 4-7 00590-47889-71 ...............Shim, Spacer.............................. 3-3 00590-47890-71 ...............Brake Assembly, Deadman......... 4-15 00590-47891-71 ...............Module Assembly, Transducer .... 6-21 00590-47892-71 ...............Shim, Drive Unit.......................... 4-7 00590-47893-71 ...............Shield, Vehicle Manager............ 3-14 00590-47894-71 ...............Spacer, Battery ................................ ........................................(Non-Weighted) 0.75 in. ........... 2-25 00590-47895-71 ...............Spacer, Battery ................................ ........................................(Non-Weighted) 1.25 in. .......... 2-25 00590-47896-71 ...............Spacer, Battery ................................ ........................................(Non-Weighted) 1.00 in. ........... 2-25 00590-47897-71 ...............Spacer, Battery, 2.12 in............. 2-25 00590-47898-71 ...............Spacer, Battery, 2.25 in............. 2-25 00590-47899-71 ...............Standoff, Formed ...................... 7-89 00590-47900-71 ...............Guard, Backrest............................... ........................................(Width 37 in., Height 60 in.) ..... 2-31 00590-47901-71 ...............Carriage Weldment .................... 7-5 00590-47902-71 ...............Decal, Control Handle............... 2-21 00590-47903-71 ...............Tire ........................................... 4-9 00590-47905-71 ...............Elbow, 90 Degree, Swivel.......... 6-31 00590-47906-71 ...............Clamp, Hose .............................. 6-9 00590-47907-71 ...............Clamp, Hose ............................ 7-61 00590-47908-71 ...............Key, Woodruff ............................ 3-5 00590-47909-71 ...............Hose Assembly ......................... 7-71 00590-47910-71 ...............Hose Assembly (83 in. OACH)... 7-39 00590-47911-71 ...............Hydraulic Motor ....................... 6-47 00590-47912-71 ...............Seal Kit.................................... 6-47 00590-47913-71 ...............Valve, Orbitrol.......................... 6-49 00590-47914-71 ...............Flange, Spigot .......................... 6-49 00590-47916-71 ...............Seal, Dust ................................ 6-49 00590-47917-71 ...............Seal, Shaft ............................... 6-49 00590-47918-71 ...............O-Ring..................................... 6-49 00590-47919-71 ...............Bearing, Race........................... 6-49 00590-47920-71 ...............Axle, Needle Bearing................ 6-49 00590-47921-71 ...............O-Ring..................................... 6-49 00590-47922-71 ...............Plate, Distributor ....................... 6-49 00590-47923-71 ...............Cover, End............................... 6-49 00590-47925-71 ...............Plug ........................................ 6-49 00590-47927-71 ...............Plate, Name ............................. 6-49 00590-47928-71 ...............Bearing, Needle ....................... 6-49 00590-47929-71 ...............Key, Parallel .............................. 3-3 00590-47929-71 ...............Key, Parallel ............................. 6-49 00590-47930-71 ...............Shaft, Drive .............................. 6-49 00590-47932-71 ...............Gear, Wheel Set....................... 6-49 00590-47933-71 ...............Plug, Port ................................. 6-49 00590-48295-71 ...............Ring, Backup............................ 6-53 00590-48942-71 ...............Manager, Vehicle ..................... 3-14 00590-49566-71 ...............Guard, Backrest .............................. ........................................(Width 32 in., Height 60 in.) ..... 2-31 00590-49828-71 ...............Tire ........................................... 4-9 00590-50061-71 ...............Ram Assembly, Tilt .................... 6-85 00590-50178-71 ...............Bracket, Sensor......................... 3-69 00590-50236-71 ...............Ram Assembly, Tilt (Bottler's Tilt).. 6-85 00590-50591-71 ...............Horn With Bracket .................... 3-31 00590-50939-71 ...............Standoff Assembly .................... 7-85 00590-50940-71 ...............Hose Assembly ................................ ........................................(83 in. OACH / A2 Hose ................. ........................................Over the Free Lift Cylinder) ........ 7-86 00590-50941-71 ...............Hose Assembly ................................ ........................................(88 in. OACH / A2 Hose ................. ........................................Over the Free Lift Cylinder) ........ 7-86 00590-50942-71 ...............Hose Assembly ................................ ........................................(95 in. OACH / A2 Hose ................. ........................................Over the Free Lift Cylinder) ........ 7-86

00715-00085-13, 25 Jun 2013

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Part No.

Description

Page

00590-50943-71 ...............Hose Assembly ................................ ........................................(99 in. OACH / A2 Hose ................. ........................................Over the Free Lift Cylinder)......... 7-86 00590-50944-71 ...............Hose Assembly ................................ ........................................(107 in.OACH / A2 Hose ................ ........................................Over the Free Lift Cylinder)......... 7-86 00590-50945-71 ...............Hose Assembly (88 in. OACH)... 7-86 00590-50946-71 ...............Hose Assembly (95 in. OACH)... 7-86 00590-50947-71 ...............Hose Assembly (99 in. OACH)... 7-86 00590-50948-71 ...............Hose Assembly (107 in. OACH). 7-86 00590-50949-71 ...............Standoff Assembly ........................... ........................................(3 Valves on Standoff) ............... 7-86 00590-50950-71 ...............Harness Assembly..................... 7-86 00590-50951-71 ...............Piston, Rod (83 in. OACH)......... 6-53 00590-50952-71 ...............Piston, Rod (99 in. OACH)......... 6-53 00590-50953-71 ...............Piston, Rod (107 in. OACH)....... 6-53 00590-50954-71 ...............Piston, Rod (88 in. OACH)......... 6-53 00590-50955-71 ...............Piston, Rod (95 in. OACH)......... 6-53 00590-50956-71 ...............Cap, Ram Housing ................... 6-53 00590-50958-71 ...............Clamp, Loop Cushioned ............ 3-14 00590-50959-71 ...............Wheel Assembly....................... 4-11 00590-50960-71 ...............Wheel Assembly....................... 4-11 00590-50961-71 ...............Wheel Assembly....................... 4-11 00590-50962-71 ...............Wheel Assembly......................... 4-9 00590-50963-71 ...............Wheel Assembly......................... 4-9

00715-00085-13, 25 Jun 2013

Part No.

Numerical Parts Index

Description

Page

00590-50964-71............... Wheel Assembly ........................ 4-9 00590-50965-71............... Wheel Assembly ........................ 4-9 00590-50966-71............... Wheel Assembly ........................ 4-9 00590-50967-71............... Tire ........................................... 4-9 00590-50968-71............... Tire ........................................... 4-9 00590-50969-71............... Tire ........................................... 4-9 00590-50970-71............... Tire ......................................... 4-11 00590-50971-71............... Tire ......................................... 4-11 00590-50972-71............... Tire ......................................... 4-11 00590-50973-71............... Plate, Spacer Weldment, 340 lb. 2-25 00590-50974-71............... Plate, Spacer Weldment, 700 lb. 2-25 00590-51075-71............... Carriage Assembly, Complete .... 7-93 00590-51076-71............... Seal Kit ................................... 7-93 00590-51077-71............... Frame Weldment, Carriage ....... 7-93 00590-51078-71............... Rod, Sideshift........................... 7-93 00590-51079-71............... Screw, Cap.............................. 7-93 00590-51080-71............... Gland, Cylinder Head .............. 7-93 00590-51081-71............... Fitting, Grease ......................... 7-93 00590-51082-71............... Fitting, Grease ......................... 7-93 00590-51083-71............... Hook, Lower ............................ 7-93 00590-51084-71............... Nut ......................................... 7-93 00590-51085-71............... Pad Kit, Wear .......................... 7-93 00590-51100-71............... Switch, Proximity ...................... 3-69 00590-51117-71............... Hose Assembly (83 in. OACH) .. 7-86

B-17

Numerical Parts Index

Part No.

Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25

Description

Page

Part No.

Description

Page 2

B-18

00715-00085-13, 25 Jun 2013

00715-00085-13 www.toyotaforklift.com