Toyota Forklift 6BWR15 Parts Catalog Manual Sn 30000 & up - PDF DOWNLOAD

PARTS CATALOG FOR MODEL 6BWR15 Serial Number 30,000 and Up

M/N 00715-00045-13

Issued: 09 Apr 2013

© Copyright 2013 by Toyota Industrial Equipment

All rights reserved. No portion of this manual may be reproduced mechanically, electronically or by any other means, including photocopying, electronic retrieval or transfer, or recording without the written permission of the publisher.

Toyota Industrial Equipment believes the information in this manual is accurate and current as of the publication date; such information is subject to change without notice. Toyota Industrial Equipment is not responsible for any errors that may appear in the manual.

1090311D

Walkie Reach Stacker - Model 6BWR15

Table of Contents

Table of Contents SECTION 1 General Information To Our Customer ................................................................................................................................ 1-2 How To Use Parts Catalog If Part Number Is Not Known ......................................................................... 1-3 How To Use Parts Catalog If Part Number Is Known................................................................................ 1-4 Major Sections ................................................................................................................................... 1-5 Recommended Spare Parts List ............................................................................................................. 1-6 Hardware Parts List ............................................................................................................................. 1-7

SECTION 2 Finish and Accessories Major Assemblies ............................................................................................................................... 2-2 Tractor Components ............................................................................................................................ 2-5 Doors and Covers............................................................................................................................... 2-6 Counterweight Installation.................................................................................................................... 2-8 Battery Roller Assembly, 13.3 in. Battery Compartment ........................................................................... 2-9 Caster Installation ............................................................................................................................. 2-10 Caster Assembly............................................................................................................................... 2-12 Electrical Box, EE.............................................................................................................................. 2-15 Finish Instructions .............................................................................................................................. 2-16 Mast Guard Assembly ....................................................................................................................... 2-18

SECTION 3 Steering and Controls Steering Assembly .............................................................................................................................. 3-2 Radial Bearing Installation ................................................................................................................... 3-4 Speed and Directional Components ...................................................................................................... 3-6 Controller Assembly ............................................................................................................................ 3-9

SECTION 4 Drive and Brake Transmission, Motor, and Brake Assembly ............................................................................................. 4-2 Transmission Assembly ........................................................................................................................ 4-4 Brake Assembly .................................................................................................................................. 4-5 Drive Wheel Assembly ........................................................................................................................ 4-6

SECTION 5 Electrical Components and Systems Electrical System, On/Off Switches....................................................................................................... 5-3 Control Wiring, Harnesses and Cables ................................................................................................. 5-4 Electrical System, Motor Power Cables .................................................................................................. 5-6 Controller and Pump Solenoid .............................................................................................................. 5-8 Horn Assembly ................................................................................................................................... 5-9 Contactor Assembly, EE..................................................................................................................... 5-10 Battery Connector Assembly............................................................................................................... 5-12 Static Strap Assembly........................................................................................................................ 5-13 Pump Motor Assembly....................................................................................................................... 5-14 Drive Motor Assembly ....................................................................................................................... 5-16

SECTION 6 Hydraulic Components Hydraulic Lines................................................................................................................................... 6-2 Lift Cylinder Supply Lines, Two Stage .................................................................................................... 6-4 Lift Cylinder Supply Lines, Three Stage .................................................................................................. 6-6

00715-00045-13, 09 Apr 2013

i

Table of Contents

Walkie Reach Stacker - Model 6BWR15

Hydraulic Power Unit .......................................................................................................................... 6-8 Pump and Motor Assembly ................................................................................................................ 6-10 Control Valve Installation, Double Spool .............................................................................................. 6-12 Control Valve Assembly, Double Spool................................................................................................ 6-14 Control Valve Switch......................................................................................................................... 6-15 Hydraulic Power Unit Manifold .......................................................................................................... 6-16 Auxiliary Manifold Assembly ............................................................................................................. 6-18 Lift Cylinder Assembly, Two Stage ...................................................................................................... 6-20 Staging Cylinder Assembly, Three Stage ............................................................................................. 6-22 Free Lift Cylinder Assembly, Three Stage ............................................................................................. 6-24 Reach Cylinder Assembly .................................................................................................................. 6-26 Tilt Cylinder Assembly ....................................................................................................................... 6-28 Hose and Cable Installation, Two Stage .............................................................................................. 6-31 Hose and Cable Installation, Three Stage ............................................................................................ 6-32 Reach Supply Lines ........................................................................................................................... 6-34 Reach Cylinder Piping....................................................................................................................... 6-37 Tilt Cylinder Piping ........................................................................................................................... 6-38 Sideshifter Cylinder Piping................................................................................................................. 6-40

SECTION 7 Mast Elevating Section, Two Stage ............................................................................................................... 7-2 Elevating Section, Three Stage ............................................................................................................. 7-4 Reach Assembly ................................................................................................................................. 7-8 Sideshifter Assembly ......................................................................................................................... 7-12 Pulley Bracket Assembly .................................................................................................................... 7-14 Load Wheel Assembly....................................................................................................................... 7-15 Fork Assembly.................................................................................................................................. 7-16

SECTION 8 Options and Kits Meter Installation ................................................................................................................................ 8-3 Warning Light Installation .................................................................................................................... 8-4 Travel Alarm Installation ...................................................................................................................... 8-6 Pallet Centering Device ....................................................................................................................... 8-7 Load Backrest Installation..................................................................................................................... 8-8 Heater Installation............................................................................................................................... 8-9 Tools............................................................................................................................................... 8-10

Alphabetical Parts Index Numerical Parts Index

ii

00715-00045-13, 09 Apr 2013

SECTION 1 General Information To Our Customer ................................................................................................................................................. 1-2 How To Use Parts Catalog If Part Number Is Not Known........................................................................................... 1-3 How To Use Parts Catalog If Part Number Is Known ................................................................................................. 1-4 Major Sections .................................................................................................................................................... 1-5 Recommended Spare Parts List............................................................................................................................... 1-6 Hardware Parts List .............................................................................................................................................. 1-7

00715-00045-13, 09 Apr 2013

1-1

General Information

Walkie Reach Stacker - Model 6BWR15

To Our Customer

To Our Customer

1

The Part Numbers in this Catalog were correct at the time your truck was manufactured. It is our policy to constantly improve our products, therefore, part numbers may continue to change. When ordering parts, verify part numbers through your Dealer’s Parts Catalog, which is kept up to date. Also note that Illustrations of assemblies and components may not necessarily conform to the exact installation as they appear on your truck.

Tips for Ordering Parts In addition to Part Number and Description, have available: • The model number and serial number of the truck • Pertinent specifications such as mast height, battery voltage, drive motor type, etc.

• Pertinent name plate data • Applicable installation or assembly numbers • Accurate Part Number

Using This Catalog This Catalog contains navigational aids to help you locate specific parts information.

• Use Section 1 to decide where to start your search for information. The overall locator views define the technical configuration of the Catalog and tie the figures in the Catalog to the engineering database.

• Use the Table of Contents to locate assemblies and subassemblies by name.

• Use the Alphabetical Index (by Part Name) and the Numerical Index (by Part Number) to locate individual parts.

• Determine configuration differences with the “Used On” codes contained within the Parts List. The “Used On” code attaches a part number to a wide range of design variables such as operating voltage, battery size, steering type, mast height and extension speed, fork carriages, color and size of tires, guide wheel specs, etc.

1-2

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Walkie Reach Stacker - Model 6BWR15

General Information How To Use Parts Catalog If Part Number Is Not Known

How To Use Parts Catalog If Part Number Is Not Known

1

IF THE PART NUMBER IS NOT KNOWN

Major Assemblies

SECTION 7 MAST SECTION 6 HYDRAULIC COMPONENTS

DO THIS

SECTION 3 STEERING AND CONTROLS

1.

Determine in which Section the part is located using the illustration.

SECTION 5 SECTION 4 ELECTRICAL COMPONENTS AND

SECTION 2 FINISH AND ACCESSORIES

Drive and Brake

Drive Unit Assembly -SYSTEMS 271" and Above Elevated Height ..............................................................................4-2 Drive Unit Assembly - 270" and Below Elevated Height ...............................................................................4-4 Deadman Brake Assembly ........................................................................................................................4-6 SECTION(used 4 with motor 570-262/500 only) ...............................................................4-8 Brake Assembly/Installation DRIVE AND Drive Unit Brake Assembly ......................................................................................................................4-12 BRAKE .....................................................................................................................4-14 Brake Assembly Installation Inertial Dampener ..................................................................................................................................4-16

2.

Turn to the TABLE OF CONTENTS in the applicable Section.

Figure 1-1: Major Assemblies

1-3

Frame Assembly - DS/DT

7 29

5

28

30

23

12

26 25 24

20

11

22

4

6 10

19

21

17

18

16 15

14

13

31

4-1

2

9 8

40

3.

37

36

39

3 38

Refer to the PAGE NUMBER selected from the TABLE OF CONTENTS. Locate the desired part and note the ITEM NO.

1 FIGURE 2-2 ITEM NO. 1

Figure 2-2: Frame Assembly - DS/DT

2-1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

4.

Refer to the corresponding PART LIST. Use the FIGURE & ITEM NO. to find the Part Number, Description, etc.

20 21 22 23 24 25 26 27

28 29 30 31

QTY

PART NUMBER

5

828-005-691/003

5

828-005-691/001

5

828-005-691/002

REF 1 1 1 2 2 1 1 1 1 2 2 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1

A= 14" Battery Compartment B= 16" Battery Compartment C= 21" Battery Compartment D= Without Rear Posts E= With Rear Posts

828-006-283 714-206 828-004-421 861-026 462-032 710-264P 750-433 828-004-622 828-006-364 750-006 771-049 760-130 810-733 828-004-651 710-067 771-019 114-008-306 114-009-695 1-150-057 1-150-001 7-590-006/001 114-008-718/005 5-015-003 5-015-004 828-004-672 828-004-671 710-069 411-938/001 411-938/003 411-938/002 411-938/004 828-004-674 828-004-683 828-004-682 154-009-117/001 F= Standard G= Remote H= SMARTi K= Standard/Bypass L= SMARTi/Bypass

DESCRIPTION Roller Assembly (consists of items 36 through 40) Roller Assembly (consists of items 36 through 40) Roller Assembly (consists of items 36 through 40) Frame Weldment Door Weldment Screw Bracket, Latch Pin, Clevis Bearing Screw Nut, Hex ODI Assembly ODI Assembly Nut, Hex Washer Nut, Lock Pin, Roll Bracket, Key Screw Washer Switch Assembly, Key Switch Assembly, Key Switch, Push Button Switch, Lock with Keys Switch, Push Button SMARTi Assembly Nut, Hex Nut, Hex Bracket Weldment Washer Screw Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Cable Assembly, SC to SMARTi Bracket, SMARTi Clamp, ODI Static Strap, Insulated M= Remote/Bypass N= Remote/SMARTi O= DT 001 to 3842/DS 001 to 3802 P= Remote/SMARTi/Bypass Q= DT 001 to 3566/DS 001 to 3640

USED ON A B C A, Q S

R

O T H, L, M, P

F, H, K, L, M, R F, H, K, L, M, P, R M, R, R G, M, N, P K, L, M, P, R H, L, N, P H, L, N, P H, L, N, P

F, H G K, L M, N, P H, L, N, P H, L, N, P F, G, K, M S= DT 3567 and Up/DS 3641 and Up T= DT 3843 and Up/DS 3803 and Up R= Recommended Spare

List 2-2: Frame Assembly - DS/DT

2-7

00715-00045-13, 09 Apr 2013

1-3

General Information

Walkie Reach Stacker - Model 6BWR15

How To Use Parts Catalog If Part Number Is Known

How To Use Parts Catalog If Part Number Is Known

1

IF THE PART NUMBER IS KNOWN APPENDIX B

DO THIS

Numerical Parts List 411-773 .................... Decal, No Riding, Bilingual .................. 2-7 411-789 .................... Decal, Warning.................................... 2-7 411-790 .................... Decal, Warning, Bilingual .................... 2-7 411-848 .................... Decal, 24 Volt Cable System .............. 5-11 411-849 .................... Decal, 24 Volt Cable System .............. 5-11 411-850 .................... Decal, Charging Warning .................. 5-11 411-851 .................... Decal, Charging Warning .................. 5-11 411-852 .................... Decal, Battery Swivel Warning ............ 5-11 411-853 .................... Decal, Battery Swivel Warning ............ 5-11 412-454 .................... Decal, ISO 9001.................................. 2-7 412-586 .................... Plate, Lowlift Specification (U.S.) ........... 2-7 412-588 .................... Plate, Lowlift Specification (Canadian) .. 2-7 441-013 .................... Bearing, Sealed.................................... 4-9 441-127 .................... Bearing, Shield ...................................7-5 447-098 .................... Bearing, Cone .................................... 4-3 447-108 .................... Bearing, Cone .................................... 4-3 447-562 .................... Bearing, Cup ......................................4-3 447-579 .................... Bearing, Cup ......................................4-3 462-029 .................... Bushing, Flanged ................................4-5 464-034 .................... Bushing .............................................. 2-3 464-035 .................... Bushing .............................................. 2-3 464-035 .................... Bushing .............................................. 7-3 464-036 .................... Bearing, Oilite Super ........................... 7-5 520-078/03 .............. Plug, Shipping ..................................... 6-9 530-449 .................... O-Ring ............................................... 4-5 530-490/038 ............ O-Ring, Motor .................................... 4-9 540-062 /100 ........... Cylinder, Hydraulic (Eaton) ................... 6-9 540-062/01 .............. Rod, Piston ......................................... 6-9 540-062/02 .............. Barrel Assembly .................................. 6-9 540-062/03 .............. Seal Kit ............................................... 6-9 540-062/200 ............ Cylinder, Hydraulic (Ultra)..................... 6-9 540-062 .................... Cylinder, Hydraulic............................... 6-5 560-206/123 ............ Valve, Flow Control (2 GPM) ................ 6-7 560-206/130 ............ Reservoir Kit (With Tubes) ..................... 6-7 560-206/132 ............ Adapter Block (With Check Valve) ......... 6-7 560-206/135 ............ Plug, Vent (With 40 Micron Filter) ......... 6-7 560-209/04 .............. Valve/Coil, Solenoid Release................. 6-7 560-209/06 .............. Valve, Adjustable Relief ........................ 6-7 560-209/07 .............. Pump (With Coupling, Bolts & Gasket) .. 6-7 560-209/08 .............. Elbow, 90 Degree ............................... 6-7 560-209/09 .............. Switch, Solenoid Start ........................... 6-7 560-213/01 .............. Motor, 24 Volt DC 2 Terminal ............... 6-7 560-213/01 .............. Pump Motor....................................... 5-23 560-213/02 .............. Brush Set ........................................... 5-23 560-213 .................... Pump and Motor Assembly ................... 6-5 560-213 .................... Pump/Motor Assembly ........................ 6-7 570-271/515 ............ Brush Lead Assembly Kit .................... 5-23 570-271/516 ............ Commutator End Bearing .................. 5-23 570-271/516 ............ Drive End Bearing ............................. 5-23 570-271/517 ............ Washer ............................................. 5-23 570-316/511 ............ Seal .................................................. 5-23 570-316/513 ............ Retaining Ring ................................... 5-23 570-360/511 ............ Brush Set ........................................... 5-23 570-360/512 ............ Brush Spring Set................................. 5-23 570-864 .................... Drive Motor - S/N 5478 & Up ............ 5-23 570-864 .................... Drive Motor, 24 Volt ........................... 4-11 590-514 .................... Fuse, 15 Amp ......................................5-3 590-638/001 ............ Horn Assembly..................................... 5-3 590-701 .................... Battery Connector .............................. 5-15 590-701 .................... Battery Connector .............................. 5-17 590-701 .................... Battery Connector ................................5-6 600-213 .................... Grommet .......................................... 5-15 610-307 .................... Shaft, Flexible ......................................3-7

024-296-290/260 ..... Cable Assembly ................................. 5-15 024-296-420/261 ..... Cable Assembly ................................. 5-15 024-297-280/000 ..... Cable Assembly ................................. 5-15 024-297-310/000 ..... Cable Assembly ................................. 5-15 024-297-430/000 ..... Cable Assembly ................................. 5-15 029-002-380/001 ..... Cable Assembly (MDE2 to S1) .............. 5-3 029-002-380/002 ..... Cable Assembly (MDE2 to S2) .............. 5-3 030-504-008/003 ..... Hose Assembly .................................... 6-5 1-000-013 ................ Battery, 6 Volt .................................... 5-15 1-011-011 ................ Terminal Boot, Right Hand ................. 5-15 1-011-012 ................ Terminal Boot, Left Hand .................... 5-15 1-012-502/003 ......... Bushing, Reducer ................................. 5-6 1-074-104/001 ......... Standoff .............................................. 5-3 1-085-186 ................ Cover, Internal ..................................... 2-7 1-105-216/01 ........... Contact Tip Kit ..................................... 5-5 1-105-216/04 ........... Switch/Actuator Assembly ..................... 5-5 1-105-216/05 ........... Cover, Top ........................................... 5-5 1-105-216/07 ........... Spring, Return...................................... 5-5 1-105-216/09 ........... Coil Assembly ...................................... 5-5 1-105-225 ................ Contactor Assembly ............................. 5-5 1-105-225 ................ Contactor, Forward/Reverse.................. 5-3 1-110-920/092 ......... Heater................................................. 3-5 1-120-098 ................ Potentiometer, Gear ............................. 3-5 1-120-098 ................ Potentiometer, Gear ............................. 3-5 1-150-366 ................ Switch, Brake/Lift Cutout....................... 5-3 1-150-368 ................ Switch, Key .......................................... 5-3 1-150-378 ................ Switch, Key .......................................... 5-3 1-150-384 ................ Switch, Emergency, Reverse .................. 3-5 1-150-384 ................ Switch, Emergency, Reverse .................. 3-5 1-150-386 ................ Seal .................................................... 3-5 1-150-386 ................ Seal .................................................... 3-5 1-150-418 ................ Switch, Function ................................... 3-5 1-150-418 ................ Switch, Function ................................... 3-5 1-150-425 ................ Switch, Travel ....................................... 3-5 1-150-425 ................ Switch, Travel ....................................... 3-5 1-187-082 ................ Motor Controller .................................. 5-3 291-011.................... RingUSED ...................................................

4-3 DESCRIPTION ON 291-012.................... Ring ................................................... 4-3 Roller Assembly A ....................................... 3-3 360-049.................... Pad, Bumper 360-062/003 ............ Guard, Cable .................................... 5-11 (consists of items 36 through 40) 360-065/001 ............ Cover, Front ........................................ 2-7 Roller Assembly B 360-068.................... Cover, Gearbox Motor ......................... 4-9 (consists of items 36 through 40) 370-637/005 ............ Tape, Double Sided.............................. 3-6 400-081/0 ................ Plate, Backing ................................... 4-15 Roller Assembly C 400-081/02 .............. Cam ................................................ 4-15 (consists of items 36 through 40) 400-081/03 .............. Lever, Brake ...................................... 4-15 Frame Weldment A, Q....................................... 4-15 400-081/04 .............. Ring, Safety 400-081/05 .............. Shoe Assembly .................................. 4-15 Door Weldment S 400-081/06 .............. Spring, Return.................................... 4-15 Screw 400-081.................... Brake Assembly ................................ 4-15 Bracket, Latch 400-081.................... Brake Assembly ................................. 4-11 400-160....................

Pinion, Drive .....................................

4-11 Pin, Clevis 400-160.................... Pinion, Drive ........................................ 4-9 Bearing R 411-511/015 ............ Decal, Raymond .................................. 2-7 411-534.................... Decal, Emergency Disconnect ............... 2-7 Screw 411-552.................... Decal, Warning.................................... 2-7 Nut, Hex 411-582.................... Decal, Made In Canada ....................... 2-7 411-587/001 ............ Decal, No ODI Assembly ORiding, Black 9" ................... 2-7 411-633.................... Decal, Caution, Bilingual ..................... 2-7 ODI Assembly T 411-637/001 ............ Decal, Emergency Disconnect, Bilingual 2-7 Nut, Hex 411-639.................... Decal, Clear ........................................ 2-7 411-680.................... Decal, Washer H, Operating L, M, P ................................. 2-7 411-681.................... Decal, Replacement Instruction ............. 2-7

123-456-789.......................2-5

1.

Locate the Part Number in the NUMERICAL INDEX (APPENDIX B). Note the Section & page number(s) where the part is decribed.

FIGURE 2-2 ITEM NO. 1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

Frame Assembly - DS/DT

7 29

5

28

30

23

12 11

22

4

6 10

21

28 29 30 31

26 25

QTY

PART NUMBER

5

828-005-691/003

5

828-005-691/001

5

828-005-691/002

REF 1 1 1 2 2 1 1 1 1 2 2 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1

828-006-283 714-206 828-004-421 861-026 462-032 710-264P 750-433 828-004-622 828-006-364 750-006 771-049 760-130 810-733 828-004-651 710-067 771-019 114-008-306 114-009-695 1-150-057 1-150-001 7-590-006/001 114-008-718/005 5-015-003 5-015-004 828-004-672 828-004-671 710-069 411-938/001 411-938/003 411-938/002 411-938/004 828-004-674 828-004-683 828-004-682 154-009-117/001

24 Compartment A= 14" Battery 20 B= 16" Battery Compartment C= 21" Battery Compartment 19 D= Without Rear Posts E= With Rear Posts 18

F= Standard G= Remote H= SMARTi

17 K= Standard/Bypass L= SMARTi/Bypass

16

15 14

Nut, Lock Pin, Roll Bracket, Key Screw Washer Switch Assembly, Key Switch Assembly, Key Switch, Push Button Switch, Lock with Keys Switch, Push Button SMARTi Assembly Nut, Hex Nut, Hex Bracket Weldment Washer Screw Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Cable Assembly, SC to SMARTi Bracket, SMARTi Clamp, ODI Static Strap, Insulated

M= Remote/Bypass N= Remote/SMARTi O= DT 001 to 3842/DS 001 to 3802 P= Remote/SMARTi/Bypass Q= DT 001 to 3566/DS 001 to 3640

B-1 F, H, K, L, M, R F, H, K, L, M, P, R M, R, R G, M, N, P K, L, M, P, R H, L, N, P H, L, N, P H, L, N, P

F, H G K, L M, N, P H, L, N, P H, L, N, P F, G, K, M S= DT 3567 and Up/DS 3641 and Up T= DT 3843 and Up/DS 3803 and Up R= Recommended Spare

2.

Find the Section & page number in the PARTS LIST referenced by the Numerical Index. Locate the Part Number. Note the part's FIGURE & ITEM NO.

List 2-2: Frame Assembly - DS/DT

13

2-7 31 2

123-456-789 9 8

40

37

36

39

3.

3 38 1

Find the FIGURE & ITEM NO. on the associated illustration for a pictorial view of the part.

Figure 2-2: Frame Assembly - DS/DT

2-1

1-4

00715-00045-13, 09 Apr 2013

Walkie Reach Stacker - Model 6BWR15

General Information Major Sections

Major Sections

1

Figure 1-1: Major Sections

SECTION 7 Mast

SECTION 3 Steering and Controls

SECTION 6 Hydraulic Components

304597-0 00

SECTION 4 Drive and Brake

00715-00045-13, 09 Apr 2013

SECTION 5 Electrical Components and Systems

SECTION 2 Finish and Accessories

SECTION 8 Options and Kits

1-5

General Information

Walkie Reach Stacker - Model 6BWR15

Recommended Spare Parts List

Recommended Spare Parts List Description

Part No.

Qty.

Page

Bearing Set .................................. 00590-03932-71... 2 ....... 7-9 Bearing ....................................... 00590-03815-71... 2 ..... 7-10 Bearing ....................................... 00590-03816-71... 4 ....... 7-3 Bearing ....................................... 00590-03816-71... 8 ....... 7-5 Bearing ....................................... 00590-03840-71... 8 ....... 2-9 Bearing ....................................... 00590-05124-71... 6 ....... 7-9 Bearing ....................................... 00590-40709-71... 1 ..... 5-17 Bearing, Ball Sealed ..................... 00590-41277-71... 1 ..... 5-14 Bearing, Ball ................................ 00590-40817-71... 2 ..... 2-13 Bearing, Ball, Sealed .................... 00590-41285-71... 1 ..... 5-14 Bearing, Flanged .......................... 00590-41242-71... 2 ....... 3-3 Bearing, Roller ............................. 00590-05147-71... 2 ..... 7-14 Bearing, Roller ............................. 00590-05147-71... 2 ....... 7-6 Bearing, Thrust ............................. 00590-41118-71... 1 ..... 2-13 Boot ............................................ 00590-41500-71... 2 ..... 6-13 Bracket Assembly, Potentiometer ..... 00590-40984-71... 1 ..... 3-11 Brush Assembly ............................ 00590-41463-71... 2 ..... 5-17 Brush Set, Motor ........................... 00590-48309-71... 1 ..... 5-14 Bulb, Flashing............................... 00590-05293-71... 1 ....... 8-5 Bumper........................................ 00590-05068-71... 3 ....... 7-9 Bushing ....................................... 00590-40927-71... 2 ..... 2-11 Bushing ....................................... 00590-05135-71... 2 ....... 7-9 Bushing ....................................... 00590-05136-71... 2 ....... 7-9 Bushing ....................................... 00590-05137-71... 2 ....... 7-9 Bushing ....................................... 00590-05139-71... 2 ....... 7-9 Bushing ....................................... 00590-40941-71... 2 ..... 3-11 Bushing ....................................... 00590-41180-71... 2 ....... 4-3 Bushing ....................................... 00590-41372-71... 2 ..... 3-11 Bushing ....................................... 00590-41372-71... 2 ....... 3-7 Bushing, Flanged .......................... 00590-03679-71... 2 ..... 6-13 Bushing, Flanged .......................... 00590-41242-71... 2 ....... 3-3 Clip ............................................ 00590-03891-71... 1 ....... 4-5 Connector, SB-175 ....................... 00590-40800-71... 1 ..... 5-12 Contact Assembly, Fixed ................ 00590-43142-71... 2 ..... 5-11 Contact Assembly, Moving............. 00590-43143-71... 1 ..... 5-11 Coupler ....................................... 00590-41037-71... 1 ..... 6-11 Filter Assembly ............................. 00590-41158-71... 1 ..... 6-17 Filter............................................ 00590-41159-71... 1 ..... 6-17 Fuse, 300 Amp ............................ 00590-41025-71... 1 ....... 5-7 Grip, Twist ................................... 00590-40942-71... 2 ..... 3-11 Horn ........................................... 00590-40670-71... 1 ....... 5-9 Kit, Seal....................................... 00590-04389-71... 1 ..... 6-27 O-Ring......................................... 00590-41053-71... 1 ..... 6-11 O-Ring......................................... 00590-41130-71... 4 ..... 6-14 O-Ring......................................... 00590-41160-71... 1 ..... 6-17 O-Ring......................................... 00590-41161-71... 1 ..... 6-17

1-6

Description

1

Part No.

Qty.

Page

O-Ring ........................................ 00590-41750-71 .. 1..... 6-17 Pin, Split...................................... 00590-45497-71 .. 2..... 7-13 Race, Inner .................................. 00590-05145-71 .. 2....... 7-6 Regulator, Flow ............................ 00590-41089-71 .. 1....... 6-7 Seal Kit ....................................... 00590-45578-71 .. 1..... 6-21 Seal Kit ....................................... 00590-45578-71 .. 1..... 6-25 Seal Kit ....................................... 00590-47093-71 .. 1..... 6-23 Seal Kit, Compensator .................. 00590-41082-71 .. 1....... 6-3 Seal Kit ....................................... 00590-41153-71 .. 1..... 6-17 Seal Kit ....................................... 00590-41157-71 .. 1..... 6-17 Seal............................................ 00590-41256-71 .. 1..... 5-17 Seal............................................ 00590-41267-71 .. 1....... 4-4 Seal, Felt ..................................... 00590-41117-71 .. 1..... 2-13 Seal, Large Felt ............................ 00590-41127-71 .. 1....... 3-5 Seal, Oil ..................................... 00590-41407-71 .. 1..... 6-11 Seal, Small Felt ............................ 00590-40952-71 .. 1....... 3-5 Shoe, Brake ................................. 00590-39575-71 .. 2....... 4-5 Solenoid, Pump ............................ 00590-46401-71 .. 1....... 5-8 Spring Set, Brush .......................... 00590-41283-71 .. 1..... 5-14 Spring......................................... 00590-39570-71 .. 2....... 4-5 Spring......................................... 00590-40937-71 .. 1....... 3-3 Spring......................................... 00590-41226-71 .. 1....... 4-3 Spring, Brush ............................... 00590-41251-71 .. 4..... 5-17 Spring, Return .............................. 00590-40954-71 .. 6..... 3-11 Spring, Return .............................. 00590-43146-71 .. 1..... 5-11 Support, Cylinder, 37 in................ 00590-45603-71 .. 1..... 7-13 Switch ........................................ 00590-41369-71 .. 1..... 6-13 Switch Assembly, Forward and Reverse........................................ .................................................. 00590-41018-71 .. 1..... 3-11 Switch......................................... 00590-41020-71 .. 2..... 6-15 Switch, Horn................................ 00590-40953-71 .. 1..... 3-11 Switch, Lift ................................... 00590-41016-71 .. 1..... 3-11 Switch, Lower .............................. 00590-41017-71 .. 1..... 3-11 Tire, Poly ..................................... 00590-41208-71 .. 1....... 4-6 Tube, Flash (Strobe Light) ............... 00590-41361-71 .. 1....... 8-5 Valve (3-Way, 2-Position) ............... 00590-41156-71 .. 1..... 6-17 Valve, Check................................ 00590-41151-71 .. 2..... 6-17 Valve, Flow Limiting ...................... 00590-42199-71 .. 1....... 6-5 Valve, Flow Limiting, 16 GPM ........ 00590-41112-71 .. 1....... 6-7 Valve, Flow Limiting, 7.5 GPM ....... 00590-41085-71 .. 1....... 6-7 Valve, N.C. ................................. 00590-41129-71 .. 1..... 6-17 Washer, Seal ............................... 00590-48295-71 .. 1..... 6-23 Washer, Seal ............................... 00590-48295-71 .. 1..... 6-25 Wheel......................................... 00590-41114-71 .. 1..... 2-13

00715-00045-13, 09 Apr 2013

Walkie Reach Stacker - Model 6BWR15

General Information Hardware Parts List

Hardware Parts List Description

Part No.

Qty.

Bolt .................................................... 00590-41077-71 ........2 Fitting, Grease..................................... 00590-45507-71 ........1 Nut .................................................... 00590-41125-71 ........2 Nut .................................................... 00590-03756-71 ........2 Nut .................................................... 00590-03923-71 ........5 Nut .................................................... 00590-03924-71 ........6 Nut .................................................... 00590-03929-71 ........3 Nut .................................................... 00590-03974-71 ........6 Nut .................................................... 00590-39861-71 ........1 Nut .................................................... 00590-40164-71 ........4 Nut .................................................... 00590-40377-71 ........1 Nut .................................................... 00590-41087-71 ........1 Nut .................................................... 00590-41172-71 ........5 Nut .................................................... 00590-41932-71 ........1 Nut .................................................... 00590-45500-71 ........4 Nut, Flanged....................................... 00590-40377-71 ........2 Nut, Flanged....................................... 00590-40394-71 ........1 Nut, Jam............................................. 00590-03934-71 ........6 Nut, Jam............................................. 00590-03936-71 ........2 Nut, Jam............................................. 00590-41146-71 ........1 Nut, Lock ............................................ 00590-03930-71 ........1 Nut, Slotted......................................... 00590-41109-71 ........1 Piston, 4 in.......................................... 00590-39514-71 ........1 Piston, 6 in.......................................... 00590-48016-71 ........1 Screw................................................. 00590-41022-71 ........2 Screw................................................. 00590-48296-71 ........2 Screw................................................. 00590-03838-71 ........3 Screw................................................. 00590-03914-71 ........8 Screw................................................. 00590-03917-71 ........2 Screw................................................. 00590-03919-71 ........1 Screw................................................. 00590-41021-71 ........2 Screw................................................. 00590-41360-71 ........3 Screw................................................. 00590-45526-71 ........4 Screw................................................. 00590-48296-71 ........1 Screw................................................. 00590-49079-71 ......16 Screw, Button Head.............................. 00590-03927-71 ........2 Screw, Cap......................................... 00590-39706-71 ........2 Screw, Cap......................................... 00590-40386-71 ........2 Screw, Cap......................................... 00590-03805-71 ........4 Screw, Cap......................................... 00590-03914-71 ........6 Screw, Cap......................................... 00590-03920-71 ........6 Screw, Cap......................................... 00590-03921-71 ........6 Screw, Cap......................................... 00590-03922-71 ........1 Screw, Cap......................................... 00590-05154-71 ........4 Screw, Cap......................................... 00590-40872-71 ........5 Screw, Cap......................................... 00590-40965-71 ........2 Screw, Cap......................................... 00590-41009-71 ........1 Screw, Cap......................................... 00590-41043-71 ........1 Screw, Cap......................................... 00590-41052-71 ........2 Screw, Cap......................................... 00590-41163-71 ........1 Screw, Cap......................................... 00590-41185-71 ......11 Screw, Cap......................................... 00590-41248-71 ........8 Screw, Cap......................................... 00590-41346-71 ........2 Screw, Cap......................................... 00590-41360-71 ........2 Screw, Cap......................................... 00590-41389-71 ........2 Screw, Cap......................................... 00590-41421-71 ........7 Screw, Cap......................................... 00590-41610-71 ........2

00715-00045-13, 09 Apr 2013

Description

1

Part No.

Qty.

Screw, Cap .........................................00590-41611-71 ........ 1 Screw, Cap .........................................00590-41684-71 ........ 2 Screw, Cap .........................................00590-48027-71 ........ 2 Screw, Cap, Mounting ..........................00590-41421-71 ........ 2 Screw, Flat Head ..................................00590-03839-71 ........ 2 Screw, Flat Head ..................................00590-03919-71 ........ 1 Screw, Flat Head ..................................00590-40945-71 ........ 2 Screw, Flat Head ..................................00590-40958-71 ........ 2 Screw, Flat Head ..................................00590-41051-71 ........ 2 Screw, Flat Head ..................................00590-41341-71 ........ 3 Screw, Flat Head ..................................00590-41364-71 ........ 2 Screw, Flat Head ..................................00590-43580-71 ........ 9 Screw, Flat Head, Locking .....................00590-03919-71 ........ 4 Screw, Lock .........................................00590-03820-71 ........ 2 Screw, Locking .....................................00590-41389-71 ........ 1 Screw, Round.......................................00590-03699-71 ........ 2 Screw, Set ...........................................00590-03913-71 ........ 7 Screw, Shoulder ...................................00590-40973-71 ........ 1 Screw, Shroud......................................00590-48025-71 ........ 2 Screw, Slotted ......................................00590-41505-71 ........ 2 Screw, Socket Head..............................00590-41515-71 ........ 2 Screw, Socket Head..............................00590-03659-71 ........ 6 Screw, Socket Head..............................00590-40373-71 ........ 9 Screw, Socket Head..............................00590-40386-71 ........ 8 Screw, Socket Head..............................00590-40401-71 ........ 1 Screw, Socket Head..............................00590-41294-71 ........ 4 Screw, Socket Head..............................00590-41515-71 ........ 1 Screw, Socket Head..............................00590-41685-71 ........ 8 Screw, Socket Head..............................00590-49079-71 ........ 1 Screw, Socket Head..............................00590-50167-71 ........ 1 Screw, Socket Head, Flat.......................00590-40958-71 ........ 2 Screw, Socket Head, Flat.......................00590-41550-71 ........ 2 Screw, Socket ......................................00590-40940-71 ........ 2 Screw, Top Cover .................................00590-43145-71 ........ 2 Washer ...............................................00590-03803-71 ........ 1 Washer ...............................................00590-03902-71 ........ 2 Washer ...............................................00590-40946-71 ........ 2 Washer ...............................................00590-40956-71 ........ 2 Washer ...............................................00590-41113-71 ........ 1 Washer ...............................................00590-45502-71 ........ 4 Washer, Flat Brass ................................00590-40964-71 ........ 4 Washer, Flat ........................................00590-03767-71 ........ 1 Washer, Flat ........................................00590-03937-71 ........ 2 Washer, Flat ........................................00590-05149-71 ........ 3 Washer, Flat ........................................00590-05150-71 ........ 6 Washer, Flat ........................................00590-41249-71 ...... 10 Washer, Flat ........................................00590-41683-71 ........ 4 Washer, Lock .......................................00590-41023-71 ........ 2 Washer, Lock .......................................00590-05153-71 ........ 4 Washer, Lock .......................................00590-41042-71 ........ 3 Washer, Seal .......................................00590-03700-71 ........ 1 Washer, Spacer ...................................00590-03767-71 ........ 2 Washer, Spacer ...................................00590-41104-71 ........ 2 Washer, Thrust .....................................00590-41121-71 ........ 8 Washer, Wave .....................................00590-41231-71 ........ 1

1-7

General Information

Walkie Reach Stacker - Model 6BWR15

Hardware Parts List

1-8

00715-00045-13, 09 Apr 2013

SECTION 2 Finish and Accessories Major Assemblies ................................................................................................................................................ 2-2 Tractor Components ............................................................................................................................................. 2-5 Doors and Covers ................................................................................................................................................ 2-6 Counterweight Installation ..................................................................................................................................... 2-8 Battery Roller Assembly, 13.3 in. Battery Compartment............................................................................................. 2-9 Caster Installation .............................................................................................................................................. 2-10 Caster Assembly ................................................................................................................................................ 2-12 Electrical Box, EE ............................................................................................................................................... 2-15 Finish Instructions ............................................................................................................................................... 2-16 Mast Guard Assembly ........................................................................................................................................ 2-18

00715-00045-13, 09 Apr 2013

2-1

Finish and Accessories

Walkie Reach Stacker - Model 6BWR15

Major Assemblies

Major Assemblies

2

Figure 2-1: Major Assemblies

7

1

4

5 304597 -000

6

2

3

TTRUCK_TOYOTA

2-2

00715-00045-13, 09 Apr 2013

Walkie Reach Stacker - Model 6BWR15

Finish and Accessories Major Assemblies List 2-1: Major Assemblies

FIGURE 2-1 ITEM NO. 1 2 3 4 5 6 7

QTY Ref. Ref. Ref. Ref. Ref. Ref. Ref.

PART NUMBER Ref. Ref. Ref. Ref. Ref. Ref. Ref.

00715-00045-13, 09 Apr 2013

DESCRIPTION

USED ON

Handle Assembly (See Figure 3-2.)

Drive Unit Installation (See Figure 4-1.)

Electrical System (See Figure 5-1.)

Pump and Motor Assembly, Lift (See Figure 6-5.)

Fork Final Assembly (See Figure 7-7.)

Wheel Assembly, Load (See Figure 7-6.)

Mast Assembly (See Figure 7-1.)

2-3

Finish and Accessories

Walkie Reach Stacker - Model 6BWR15

Major Assemblies

2-4

00715-00045-13, 09 Apr 2013

Walkie Reach Stacker - Model 6BWR15

Finish and Accessories Tractor Components

Tractor Components

2

Figure 2-2: Tractor Components

3

4

5

6

1

13

12

11

10 8

9

7

2

0300-000

List 2-2: Tractor Components FIGURE 2-2 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13

QTY

PART NUMBER

DESCRIPTION

3 1 1 2 1 8 2 2 1 1 1 1 1

00590-03924-71 Ref. 00590-41641-71 00590-40958-71 Ref. 00590-41685-71 00590-41684-71 00590-41683-71 00590-41576-71 00590-41602-71 00590-40254-71 Ref. 00590-41590-71

Nut Carrier Frame Weldment Pocket Screw, Socket Head, Flat Tractor Frame Weldment Screw, Socket Head Screw, Cap Washer, Flat Support Cushion Cushion Hydraulic Power Unit (See Figure 6-4.)

Clamp

00715-00045-13, 09 Apr 2013

USED ON

2-5

Finish and Accessories

Walkie Reach Stacker - Model 6BWR15

Doors and Covers

Doors and Covers

2

Figure 2-3: Doors and Covers

2

1 13

12 11 10 7 9

6

8

5

4

3

0340_001

2-6

00715-00045-13, 09 Apr 2013

Walkie Reach Stacker - Model 6BWR15

Finish and Accessories Doors and Covers List 2-3: Doors and Covers

FIGURE 2-3 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13

QTY

PART NUMBER

1 2 1 2 1 3 1 1 2 1 2 1 2

00590-41712-71 00590-41541-71 00590-41537-71 00590-41550-71 00590-41518-71 00590-41515-71 00590-41948-71 00590-41947-71 00590-41389-71 00590-41418-71 00590-40872-71 00590-41425-71 00590-03917-71

00715-00045-13, 09 Apr 2013

DESCRIPTION

USED ON

Console Bumper, Door Latch Screw, Socket Head, Flat Panel, Kick Screw, Socket Head Door Latch Screw, Locking Plate, Latch Screw, Cap Plate Screw

2-7

Finish and Accessories

Walkie Reach Stacker - Model 6BWR15

Counterweight Installation

Counterweight Installation

2

Figure 2-4: Counterweight Installation

1

2

3

0370-000

List 2-4: Counterweight Installation FIGURE 2-4 ITEM NO. 1 2 3

2-8

QTY

PART NUMBER

1 2 2

00590-41353-71 00590-05150-71 00590-41360-71

DESCRIPTION

USED ON

Counterweight (90 lb.)

Washer, Flat Screw, Cap

00715-00045-13, 09 Apr 2013

Walkie Reach Stacker - Model 6BWR15

Finish and Accessories Battery Roller Assembly, 13.3 in. Battery Compartment

Battery Roller Assembly, 13.3 in. Battery Compartment

2

Figure 2-5: Battery Roller Assembly, 13.3 in. Battery Compartment

3 2 1 4

5

5180-000

List 2-5: Battery Roller Assembly, 13.3 in. Battery Compartment FIGURE 2-5 ITEM NO.

QTY

PART NUMBER

00590-50767-71 1 1 00590-41433-71 2 4 00590-41496-71 3 8 00590-03840-71 4 2 00590-41508-71 5 4 00590-41367-71 R= Recommended Spare

00715-00045-13, 09 Apr 2013

DESCRIPTION Battery Roller and Frame Kit (Includes all below) Frame, Battery Roller Roller, Battery Bearing Door, Battery Shaft, Roller

USED ON

R

2-9

Finish and Accessories

Walkie Reach Stacker - Model 6BWR15

Caster Installation

Caster Installation

2

Figure 2-6: Caster Installation

14 1 13 12 8

11 10 2

3

9 6 8

4

7 5

3560-000

2-10

00715-00045-13, 09 Apr 2013

Walkie Reach Stacker - Model 6BWR15

Finish and Accessories Caster Installation List 2-6: Caster Installation

FIGURE 2-6 QTY PART NUMBER ITEM NO. 1 1 Ref. 2 2 00590-40386-71 3 1 Ref. 4 2 00590-41217-71 5 2 00590-39706-71 6 2 00590-40927-71 7 2 Ref. 8 11 00590-41185-71 9 1 00590-41184-71 10 1 00590-41183-71 11 1 00590-41179-71 12 1 00590-41173-71 13 1 00590-41172-71 14 1 00590-41163-71 R= Recommended Spare

00715-00045-13, 09 Apr 2013

DESCRIPTION Frame, Carrier Screw, Cap Compensator, Cylinder Assembly (See Figure 6-1.)

Pivot Screw, Cap Bushing Caster Assembly (See Figure 2-7.)

Screw, Cap Bar, Torsion Spring Spring, Retainer Spring, Base Nut Screw, Cap

USED ON A

R

2-11

Finish and Accessories

Walkie Reach Stacker - Model 6BWR15

Caster Assembly

Caster Assembly

2

Figure 2-7: Caster Assembly 1

2

3

4

16 15

5 6

14 7 8 9 10

13 12 11

3560-001

2-12

00715-00045-13, 09 Apr 2013

Walkie Reach Stacker - Model 6BWR15

Finish and Accessories Caster Assembly List 2-7: Caster Assembly

FIGURE 2-7 ITEM NO.

QTY

PART NUMBER

1 00590-41120-71 1 1 00590-41119-71 2 1 00590-41118-71 3 1 00590-41117-71 4 1 00590-41103-71 5 1 00590-41115-71 6 2 00590-03673-71 7 1 00590-41113-71 8 1 00590-41109-71 9 1 00590-41108-71 10 1 00590-04762-71 11 2 00590-41104-71 12 2 00590-40817-71 13 1 00590-41114-71 14 1 00590-41126-71 15 2 00590-03767-71 16 1 00590-41009-71 R= Recommended Spare

00715-00045-13, 09 Apr 2013

DESCRIPTION Caster Assembly Plate, Base Bearing, Thrust Seal, Felt Yoke, Caster Axle, Caster Fitting, Grease Washer Nut, Slotted Pin, Roll Hub, Cap Washer, Spacer Bearing, Ball Wheel Bearing, Roller Washer, Spacer Screw, Cap

USED ON

R R

R R

2-13

Finish and Accessories

Walkie Reach Stacker - Model 6BWR15

Caster Assembly

2-14

00715-00045-13, 09 Apr 2013

Walkie Reach Stacker - Model 6BWR15

Finish and Accessories Electrical Box, EE

Electrical Box, EE

2

Figure 2-8: Electrical Box, EE

5

1

6 2

3

5

3

7

0340-001

List 2-8: Electrical Box, EE FIGURE 2-8 ITEM NO. 1 2 3 5 6 7

QTY

PART NUMBER

1 1 6 3 1 1

00590-50737-71 00590-50738-71 00590-03914-71 00590-41434-71 00590-41340-71 00590-41390-71

00715-00045-13, 09 Apr 2013

DESCRIPTION

USED ON

Box, EE Lid, EE Screw, Cap Grommet Grommet Decal, 300 Amp

2-15

Finish and Accessories

Walkie Reach Stacker - Model 6BWR15

Finish Instructions

Finish Instructions

2

Figure 2-9: Finish Instructions

8

6

4 9

2

5

11 304597-0 0

16

15 17

7 3

1

0850-001TOYOTA

2-16

00715-00045-13, 09 Apr 2013

Walkie Reach Stacker - Model 6BWR15

Finish and Accessories Finish Instructions List 2-9: Finish Instructions

FIGURE 2-9 QTY PART NUMBER ITEM NO. 1 2 00590-04497-71 2 1 00590-41790-71 3 2 Ref. 4 2 00590-41789-71 5 2 00590-41310-71 6 2 00590-41311-71 7 2 00590-47989-71 8 1 00590-46882-71 9 1 Ref. 11 4 00590-05115-71 12 2 00590-47613-71 15 1 00590-41309-71 16 1 00590-41308-71 17 1 00590-41292-71 A= Contact Technical Support

00715-00045-13, 09 Apr 2013

DESCRIPTION Decal, Toyota Decal, Warning Plate, Specification Decal, Toyota, Outlined Decal, Forks Decal, Hand Decal, No Step Decal, Graphic, No Riding Tag, UL Rivet, Tag Decal, EE (Not Shown) Decal, Reach/Tilt Decal, Reach/Tilt/Sideshifter Decal, Reach/Tilt/Auxiliary

USED ON A A

A

2-17

Finish and Accessories

Walkie Reach Stacker - Model 6BWR15

Mast Guard Assembly

Mast Guard Assembly

2

Figure 2-10: Mast Guard Assembly 1 2

7

3

4

6

8

5

0820-002

2-18

00715-00045-13, 09 Apr 2013

Walkie Reach Stacker - Model 6BWR15

Finish and Accessories Mast Guard Assembly

List 2-10: Mast Guard Assembly FIGURE 2-10 ITEM NO. 1

QTY

PART NUMBER

AR 00590-47595-71 AR 00590-50771-71 2 1 00590-41193-71 3 1 00590-41329-71 4 1 00590-41328-71 1 00590-41326-71 1 00590-41325-71 1 00590-41324-71 1 00590-41323-71 5 1 00590-41321-71 1 00590-41319-71 1 00590-41295-71 1 00590-41317-71 1 00590-41316-71 6 AR 00590-03929-71 7 AR 00590-41946-71 8 AR 00590-05149-71 A= 71/100 in. Mast (Two Stage) B= 83/124 in. Mast (Two Stage) C= 95/150 in. Mast (Two Stage) D= 71/150 in. Mast (Three Stage) E= 83/180 in. Mast (Three Stage) F= 87/189 in. Mast (Three Stage)

00715-00045-13, 09 Apr 2013

DESCRIPTION Stud, Standoff, Shield Mounting (Two Stage) Stud, Standoff, Shield Mounting (Three Stage) Shield, Upper (Three Stage Only) Shield, Top Windshield Windshield Windshield Windshield Windshield Screen Screen Screen Screen Screen Nut Grommet Washer (Screen Only)

USED ON

A A B C D E, F A B C D E, F

2-19

Finish and Accessories

Walkie Reach Stacker - Model 6BWR15

Mast Guard Assembly

2-20

00715-00045-13, 09 Apr 2013

SECTION 3 Steering and Controls Steering Assembly................................................................................................................................................ 3-2 Radial Bearing Installation..................................................................................................................................... 3-4 Speed and Directional Components ....................................................................................................................... 3-6 Controller Assembly ............................................................................................................................................. 3-9

00715-00045-13, 09 Apr 2013

3-1

Steering and Controls

Walkie Reach Stacker - Model 6BWR15

Steering Assembly

Steering Assembly

3

Figure 3-1: Steering Assembly

1

2 3 4

21 27

24

5 6

20

25 26

13

12

10

11

7

9

8

16 17 15 19

18

14

4110-001

3-2

00715-00045-13, 09 Apr 2013

Walkie Reach Stacker - Model 6BWR15

Steering and Controls Steering Assembly List 3-1: Steering Assembly

FIGURE 3-1 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 24 25 26

QTY

PART NUMBER

1 Ref. 1 00590-40981-71 1 00590-40969-71 6 00590-40386-71 1 00590-40963-71 1 00590-41099-71 1 00590-50669-71 2 00590-40958-71 2 00590-40956-71 1 00590-40950-71 3 00590-49079-71 1 00590-40933-71 1 00590-03913-71 2 00590-41242-71 1 00590-03919-71 1 00590-03756-71 1 00590-40974-71 1 00590-46326-71 1 00590-40937-71 2 00590-41242-71 1 00590-40962-71 1 00590-50765-71 1 00590-03673-71 1 00590-40928-71 1 00590-40929-71 27 1 00590-50766-71 R= Recommended Spare

00715-00045-13, 09 Apr 2013

DESCRIPTION Controller Assembly (See Figure 3-4a.)

Bumper Baffle Screw, Socket Head E Clip Pin Cap Screw, Flat Head Washer Pin, Groove Screw Handle, Pivot Screw, Set Bushing, Flanged Screw Nut Clamp Spacer Spring Bearing, Flanged Handle, Stem Pin, Tapered Fitting, Grease (Cold Storage) Pin, Brake Pivot Pin, Brake Pivot (Cold Storage) Pin, Tapered

USED ON

R

R R

3-3

Steering and Controls

Walkie Reach Stacker - Model 6BWR15

Radial Bearing Installation

Radial Bearing Installation

3

Figure 3-2: Radial Bearing Installation

1

13 2

12

3 11

10

9

4 5 6 8

7

4180-000

3-4

00715-00045-13, 09 Apr 2013

Walkie Reach Stacker - Model 6BWR15

Steering and Controls Radial Bearing Installation

List 3-2: Radial Bearing Installation FIGURE 3-2 QTY PART NUMBER ITEM NO. 1 1 Ref. 2 1 Ref. 3 1 00590-40175-71 4 1 00590-49079-71 5 1 00590-40935-71 6 1 00590-41100-71 7 1 00590-41515-71 8 1 00590-03924-71 9 1 Ref. 10 1 00590-41002-71 11 1 00590-41127-71 12 1 00590-41050-71 13 1 00590-40952-71 A= Contact Technical Support R= Recommended Spare

00715-00045-13, 09 Apr 2013

DESCRIPTION Handle, Pivot (See Figure 3-1.)

Frame, Carrier Fitting, Grease, 90 Degree Screw, Socket Head Clamp Bracket, Harness Screw, Socket Head Nut Transmission Assembly (See Figure 4-2.)

Bearing Seal, Large Felt Bearing Seal, Small Felt

USED ON A

R R

3-5

Steering and Controls

Walkie Reach Stacker - Model 6BWR15

Speed and Directional Components

Speed and Directional Components

3

Figure 3-3: Speed and Directional Components

1 2

3

4 5 6 7 8

0641-000

3-6

00715-00045-13, 09 Apr 2013

Walkie Reach Stacker - Model 6BWR15

Steering and Controls Speed and Directional Components

List 3-3: Speed and Directional Components FIGURE 3-3 ITEM NO.

QTY

PART NUMBER

1 2 3 4 5 6 7

3 00590-41377-71 1 00590-41376-71 1 00590-41375-71 1 00590-41373-71 2 00590-41372-71 1 00590-41358-71 2 00590-41370-71 2 00590-47178-71 8 2 00590-41383-71 R= Recommended Spare

00715-00045-13, 09 Apr 2013

DESCRIPTION Speed and Directional Parts Pin, Roll Cam Return Spring, Return Bushing Shaft, Cam Control, Thumb, Black Control, Thumb, Orange Pin, Threaded

USED ON

R

3-7

Steering and Controls

Walkie Reach Stacker - Model 6BWR15

Speed and Directional Components

3-8

00715-00045-13, 09 Apr 2013

Walkie Reach Stacker - Model 6BWR15

Steering and Controls Controller Assembly

Controller Assembly

3

Figure 3-4a: Controller Assembly

20

18

17 16

1

3

4

2

15

35

21

32 33 34 11 12

13

14

24

5

10

23 30 9 8

7 6

4111_000 SHT 1 OF 2

00715-00045-13, 09 Apr 2013

3-9

Steering and Controls

Walkie Reach Stacker - Model 6BWR15

Controller Assembly

Controller Assembly

3

Figure 3-4b: Controller Assembly

19 20

REVERSE

21

22

HORN

31 27 28 20

SPEED CONTROLS 0840_011,5160_011, 5330_011 SHT 2 OF 2

3-10

00715-00045-13, 09 Apr 2013

Walkie Reach Stacker - Model 6BWR15

Steering and Controls Controller Assembly List 3-4: Controller Assembly

FIGURE 3-4 QTY PART NUMBER ITEM NO. 1 9 00590-43580-71 2 1 00590-40932-71 3 1 00590-39861-71 4 1 00590-40934-71 5 1 00590-40948-71 6 1 00590-40936-71 7 1 00590-40973-71 8 1 00590-40938-71 9 2 00590-03919-71 10 2 00590-40926-71 11 2 00590-40940-71 12 2 00590-40941-71 13 2 00590-40942-71 14 2 00590-40943-71 15 1 00590-40944-71 16 2 00590-40945-71 17 2 00590-40946-71 18 2 00590-40961-71 19 1 00590-47972-71 20 6 00590-03914-71 21 1 00590-40953-71 22 6 00590-40954-71 23 1 00590-41017-71 24 1 00590-41016-71 25 1 00590-41018-71 27 1 00590-40984-71 28 1 00590-40998-71 30 1 Ref. 31 1 00590-46896-71 32 2 00590-41383-71 33 2 00590-41377-71 34 1 00590-41358-71 35 2 00590-41372-71 R= Recommended Spare

00715-00045-13, 09 Apr 2013

DESCRIPTION Screw, Flat Head Bracket, Switch Nut Clamp, Cable Cover Pin, Roll Screw, Shoulder Guard Screw, Flat Head, Locking Block Screw, Socket Bushing Grip, Twist Pin, 12 mm Housing, Switch Screw, Flat Head Washer Grip, Fixed Reverser Assembly (Three Wire) Screw Switch, Horn Spring, Return Switch, Lower Switch, Lift Switch Assembly, Forward and Reverse (Not Shown) Bracket Assembly, Potentiometer (Includes: Items 28 and 31) Gear Heater (See Figure 8-6.)

Potentiometer Pin, 7 mm Pin, Roll Shaft, Cam Bushing

USED ON

R R

R R R R R R

R R

3-11

Steering and Controls

Walkie Reach Stacker - Model 6BWR15

Controller Assembly

3-12

00715-00045-13, 09 Apr 2013

SECTION 4 Drive and Brake Transmission, Motor, and Brake Assembly .............................................................................................................. 4-2 Transmission Assembly ......................................................................................................................................... 4-4 Brake Assembly ................................................................................................................................................... 4-5 Drive Wheel Assembly.......................................................................................................................................... 4-6

00715-00045-13, 09 Apr 2013

4-1

Drive and Brake

Walkie Reach Stacker - Model 6BWR15

Transmission, Motor, and Brake Assembly

Transmission, Motor, and Brake Assembly

4

Figure 4-1: Transmission, Motor, and Brake Assembly

3

4

5

6

7

8

1

9 10 11

19 2

18 16 17 14

15

13

12

3300-000

4-2

00715-00045-13, 09 Apr 2013

Walkie Reach Stacker - Model 6BWR15

Drive and Brake Transmission, Motor, and Brake Assembly

List 4-1: Transmission, Motor, and Brake Assembly FIGURE 4-1 QTY PART NUMBER ITEM NO. 1 1 00590-40379-71 2 1 00590-40374-71 3 1 00590-03923-71 4 1 00590-40407-71 5 1 00590-40401-71 6 1 00590-41177-71 7 1 00590-03920-71 8 1 00590-40383-71 9 2 00590-41180-71 10 4 00590-41294-71 11 1 Ref. 12 1 Ref. 13 1 Ref. 14 1 00590-40402-71 15 1 00590-41228-71 16 1 00590-41227-71 17 2 00590-40386-71 18 1 00590-41226-71 19 1 00590-40377-71 20 1 00590-03803-71 R= Recommended Spare

00715-00045-13, 09 Apr 2013

DESCRIPTION Key Drum, Brake Nut Yoke Assembly Screw, Socket Head Anchor, Spring Screw, Cap Bearing, Handle Bushing Screw, Socket Head Transmission Assembly (See Figure 4-2.)

Drive Motor Assembly (See Figure 5-10.)

Brake Assembly (See Figure 4-3.)

Retainer Linkage, Brake Rod, Push Screw, Socket Head Spring Nut, Flanged Washer (Not Shown)

USED ON

R

R

4-3

Drive and Brake

Walkie Reach Stacker - Model 6BWR15

Transmission Assembly

Transmission Assembly

4

Figure 4-2: Transmission Assembly

1

2

3

4

15

5 10 6

7 14

13

8

12

10 11

NOTE: Replace axle nut with new nut whenever drive wheel is removed. Failure to comply could result in damage to drive wheel and or transmission.

12

16

9

6

2550-000

List 4-2: Transmission Assembly FIGURE 4-2 ITEM NO.

QTY

PART NUMBER

1 00590-41235-71 1 1 00590-41234-71 2 2 00590-40399-71 3 1 00590-40379-71 4 1 00590-40376-71 5 1 00590-40377-71 6 9 00590-40373-71 7 1 00590-41233-71 8 2 00590-40397-71 9 1 00590-40387-71 10 2 00590-41232-71 11 1 00590-40393-71 12 2 00590-03675-71 13 1 00590-40385-71 14 1 00590-41267-71 15 1 00590-40394-71 16 1 00590-41269-71 R= Recommended Spare

4-4

DESCRIPTION Transmission Assembly Case, Gear Pin, Dowel Key Gear, Pinion Nut, Flanged Screw, Socket Head Cover, Gear Case Plug, Drain/Fill Pipe Washer, Sealing Bearing, Ball Gear, Idler Bearing Ring Seal Nut, Flanged Gear, Drive

USED ON

R

00715-00045-13, 09 Apr 2013

Walkie Reach Stacker - Model 6BWR15

Drive and Brake Brake Assembly

Brake Assembly

4

Figure 4-3: Brake Assembly 1

2 7

6

3 4

5

3360-000

List 4-3: Brake Assembly FIGURE 4-3 QTY PART NUMBER ITEM NO. 1 1 00590-03834-71 2 1 00590-39571-71 3 1 00590-05286-71 4 1 00590-39656-71 5 1 00590-03891-71 6 2 00590-39570-71 7 2 00590-39575-71 R= Recommended Spare

00715-00045-13, 09 Apr 2013

DESCRIPTION Brake Assembly Cam Plate Lever Clip Spring Shoe, Brake

USED ON

R R R

4-5

Drive and Brake

Walkie Reach Stacker - Model 6BWR15

Drive Wheel Assembly

Drive Wheel Assembly

4

Figure 4-4: Drive Wheel Assembly 1

3

2

3530-000

List 4-4: Drive Wheel Assembly FIGURE 4-4 ITEM NO. 1

QTY

PART NUMBER

00590-41225-71 00590-41222-71 00590-41221-71 00590-41220-71 00590-50166-71 00590-41178-71 2 1 00590-41208-71 1 00590-41212-71 1 00590-41211-71 1 00590-41210-71 1 00590-41209-71 1 00590-47957-71 3 1 00590-41204-71 R= Recommended Spare

4-6

DESCRIPTION

USED ON

Wheel Assembly, Drive, Rubber Wheel Assembly, Drive, Non-Marking, Rubber Wheel Assembly, Drive, Traction-Lug, Rubber Wheel Assembly, Drive, Grip, Rubber (Walnut Shell) Wheel Assembly, Drive, Siped, Rubber (Flat) Wheel Assembly, Drive, Crowned, Poly Tire, Poly Tire, Rubber, Smooth Tire, Rubber, Smooth, Non-Marking Tire, Rubber, Lugged Tire, Rubber, Grip (Walnut Shell) Tire, Rubber, Siped Hub

R

00715-00045-13, 09 Apr 2013

SECTION 5 Electrical Components and Systems Electrical System, On/Off Switches ........................................................................................................................ 5-3 Control Wiring, Harnesses and Cables................................................................................................................... 5-4 Electrical System, Motor Power Cables ................................................................................................................... 5-6 Controller and Pump Solenoid ............................................................................................................................... 5-8 Horn Assembly .................................................................................................................................................... 5-9 Contactor Assembly, EE ...................................................................................................................................... 5-10 Battery Connector Assembly ................................................................................................................................ 5-12 Static Strap Assembly ......................................................................................................................................... 5-13 Pump Motor Assembly ........................................................................................................................................ 5-14 Drive Motor Assembly ........................................................................................................................................ 5-16

00715-00045-13, 09 Apr 2013

5-1

Electrical Components and Systems

5-2

Walkie Reach Stacker - Model 6BWR15

00715-00045-13, 09 Apr 2013

Walkie Reach Stacker - Model 6BWR15

Electrical Components and Systems Electrical System, On/Off Switches

Electrical System, On/Off Switches

5

Figure 5-1: Electrical System, On/Off Switches

2 3 4

1

5 5310-000

List 5-1: Electrical System, On/Off Switches FIGURE 5-1 ITEM NO. 1

2 3

4 5

QTY

PART NUMBER

1 1 1 2 1 1 2 1 1

00590-40978-71 00590-40979-71 00590-47956-71 00590-03699-71 00590-00614-71 00590-03798-71 00590-40982-71 00590-03773-71 00590-40983-71

00715-00045-13, 09 Apr 2013

DESCRIPTION

USED ON

Switch, Key (Includes:) Keys (Set of 2) Switch, Toggle Screw, Round Switch Switch, Brake Interlock (Sealed) (Includes:) Fitting, Male, Tab Wire Nut, Twin Switch, Disconnect

5-3

Electrical Components and Systems

Walkie Reach Stacker - Model 6BWR15

Control Wiring, Harnesses and Cables

Control Wiring, Harnesses and Cables

5

Figure 5-2: Control Wiring, Harnesses and Cables

8

1

7

12 8

11 10

5 6

4

3

2

5390-001

5-4

00715-00045-13, 09 Apr 2013

Walkie Reach Stacker - Model 6BWR15

Electrical Components and Systems Control Wiring, Harnesses and Cables

List 5-2: Control Wiring, Harnesses and Cables FIGURE 5-2 ITEM NO. 1 2 3 4 5 6 7 8 10 11 12

QTY

PART NUMBER

1 1 1 1 1 1 1 6 1 5 AR

00590-40986-71 00590-03756-71 00590-40974-71 00590-03919-71 00590-40995-71 00590-40996-71 00590-40997-71 00590-40990-71 00590-40992-71 00590-40993-71 00590-40994-71

00715-00045-13, 09 Apr 2013

DESCRIPTION

USED ON

Harness, Control Head Nut Clamp Screw, Flat Head Harness, Handle, Stem Harness (Includes: Item 5) Harness, Main Plug, Diode Plug, Connector Receptacle, Socket Wire

5-5

Electrical Components and Systems

Walkie Reach Stacker - Model 6BWR15

Electrical System, Motor Power Cables

Electrical System, Motor Power Cables

5

Figure 5-3: Electrical System, Motor Power Cables

SEE DETAIL A 5

18

3

SEE DETAIL B 4 19 20 21 22 23 24

8 6

11

7

9

14

13 12

2

16

1

15

5 17 6

DETAIL A

DETAIL B 313904_H, 5910-000_A, 5911-100_A,STRAP,,

5-6

00715-00045-13, 09 Apr 2013

Walkie Reach Stacker - Model 6BWR15

Electrical Components and Systems Electrical System, Motor Power Cables

List 5-3: Electrical System, Motor Power Cables FIGURE 5-3 ITEM NO. 1 2 3 4 5 6 7 8

QTY

PART NUMBER

1 00590-50731-71 1 00590-50730-71 1 00590-50773-71 1 00590-41025-71 1 00590-41934-71 1 00590-41046-71 1 00590-41421-71 1 00590-50732-71 1 00590-41004-71 9 1 00590-50733-71 1 00590-41006-71 11 1 00590-41008-71 12 AR 00590-43579-71 13 1 00590-49990-71 14 1 00590-41024-71 15 1 00590-49989-71 16 1 00590-40949-71 17 2 00590-03847-71 18 1 00590-03920-71 19 1 00590-03923-71 20 4 00590-40964-71 21 1 00590-03164-71 22 1 00590-00005-71 23 1 00590-00030-71 24 4 00590-00568-71 R= Recommended Spare

00715-00045-13, 09 Apr 2013

DESCRIPTION Cable Cable Cable Fuse, 300 Amp Breaker, Circuit Breaker, Control, 12 Amp Screw, Cap Cable Cable (EE) Cable (E or EE) Bar, Bus (EE) Cable Sleeve Cable Cable Cable Cable Tie, Wire Screw, Cap Nut Washer, Flat Brass Washer, Flat Washer, Lock Nut Washer, Flat

USED ON

R

5-7

Electrical Components and Systems

Walkie Reach Stacker - Model 6BWR15

Controller and Pump Solenoid

Controller and Pump Solenoid

5

Figure 5-4: Controller and Pump Solenoid

4

2

3 1

313904_H2

List 5-4: Controller and Pump Solenoid FIGURE 5-4 QTY PART NUMBER ITEM NO. 1 1 00590-50590-71 2 4 00590-41421-71 3 1 00590-50735-71 4 1 00590-46401-71 R= Recommended Spare

5-8

DESCRIPTION Controller, 200 Amp System Screw, Cap Panel Solenoid, Pump

USED ON

R

00715-00045-13, 09 Apr 2013

Walkie Reach Stacker - Model 6BWR15

Electrical Components and Systems Horn Assembly

Horn Assembly

5

Figure 5-5: Horn Assembly

3 2

1

0640_005_A1

List 5-5: Horn Assembly FIGURE 5-5 QTY PART NUMBER ITEM NO. 1 1 00590-50167-71 2 1 00590-40670-71 3 1 00590-40957-71 4 1 00590-43542-71 R= Recommended Spare

00715-00045-13, 09 Apr 2013

DESCRIPTION Screw, Socket Head Horn Bushing Nut, Clip (Not Shown)

USED ON R

5-9

Electrical Components and Systems

Walkie Reach Stacker - Model 6BWR15

Contactor Assembly, EE

Contactor Assembly, EE

5

Figure 5-6: Contactor Assembly, EE

4

3 1

5

2 12

6

11

9

5192-100

5-10

00715-00045-13, 09 Apr 2013

Walkie Reach Stacker - Model 6BWR15

Electrical Components and Systems Contactor Assembly, EE

List 5-6: Contactor Assembly, EE FIGURE 5-6 ITEM NO.

QTY

PART NUMBER

DESCRIPTION

1 00590-41593-71 1 2 00590-43142-71 2 1 00590-43143-71 3 1 00590-43144-71 4 2 00590-43145-71 5 1 00590-43146-71 6 1 00590-48032-71 7 2 00590-48013-71 8 1 00590-48019-71 9 2 00590-48025-71 10 1 00590-43150-71 11 1 00590-43151-71 12 2 00590-41421-71 R= Recommended Spare

Contactor Assembly, EE Contact Assembly, Fixed Contact Assembly, Moving Cover, Top Screw, Top Cover Spring, Return Coil and Frame Assembly Insulator, Main Terminal (Not Shown) Shroud, Upper, Steel (Not Shown) Screw, Shroud Dust Shield (Not Shown) Bracket Screw, Cap, Mounting

00715-00045-13, 09 Apr 2013

USED ON R R

R

5-11

Electrical Components and Systems

Walkie Reach Stacker - Model 6BWR15

Battery Connector Assembly

Battery Connector Assembly

5

Figure 5-7: Battery Connector Assembly

2

4

3

1

5

5190-000

List 5-7: Battery Connector Assembly FIGURE 5-7 ITEM NO. 1

QTY

PART NUMBER

1 1 1 1 2 1 1 2

00590-40800-71 00590-40975-71 00590-40416-71 00590-40951-71 00590-40965-71 00590-50731-71 00590-50730-71 00590-03923-71

2 3 4 5 A= Gray B= Yellow C= Red D= Blue R= Recommended Spare

5-12

DESCRIPTION Connector, SB-175 Connector, SB-175 Connector, SB-175 Connector, SB-175 Screw, Cap Cable, Negative Cable, Positive Nut

USED ON A, R B C D

00715-00045-13, 09 Apr 2013

Walkie Reach Stacker - Model 6BWR15

Electrical Components and Systems Static Strap Assembly

Static Strap Assembly

5

Figure 5-8: Static Strap Assembly

4 3

2 1

5180-000

List 5-8: Static Strap Assembly FIGURE 5-8 ITEM NO. 1 2 3 4

QTY

PART NUMBER

1 2 1 1

00590-41611-71 00590-41683-71 00590-41469-71 00590-40377-71

00715-00045-13, 09 Apr 2013

DESCRIPTION

USED ON

Screw, Cap Washer, Flat Strap, Static Nut

5-13

Electrical Components and Systems

Walkie Reach Stacker - Model 6BWR15

Pump Motor Assembly

Pump Motor Assembly

5

Figure 5-9: Pump Motor Assembly 8

3

4

5

2

1

9

6

7 10 11

12

13

1750-000_A

List 5-9: Pump Motor Assembly FIGURE 5-9 ITEM NO.

QTY

PART NUMBER

1 00590-41289-71 1 00590-41288-71 1 00590-41271-71 2 1 00590-41287-71 3 1 N/A 4 1 00590-41285-71 5 1 00590-41284-71 6 1 00590-41283-71 7 1 00590-48309-71 8 1 N/A 9 1 00590-41266-71 10 1 00590-41280-71 11 1 00590-41277-71 12 1 00590-41276-71 13 1 00590-41272-71 R= Recommended Spare 1

5-14

DESCRIPTION Motor Assembly, Pump Band, Cover (E) Band, Cover (EE) Head, Commutator End Thrust Washer Package Bearing, Ball, Sealed Plate Assembly, Brush Spring Set, Brush Brush Set, Motor Terminal Stud Package Coil Package, Field Head, Drive End Bearing, Ball Sealed Armature and Fan Assembly Fan

USED ON

R R R

R

00715-00045-13, 09 Apr 2013

Walkie Reach Stacker - Model 6BWR15

Electrical Components and Systems Pump Motor Assembly

00715-00045-13, 09 Apr 2013

5-15

Electrical Components and Systems

Walkie Reach Stacker - Model 6BWR15

Drive Motor Assembly

Drive Motor Assembly

5

Figure 5-10: Drive Motor Assembly

1

2 3 4

5

6 7 10

8 9 11 12 13

T1760-000_A

5-16

00715-00045-13, 09 Apr 2013

Walkie Reach Stacker - Model 6BWR15

Electrical Components and Systems Drive Motor Assembly

List 5-10: Drive Motor Assembly FIGURE 5-10 ITEM NO.

QTY

PART NUMBER

1 00590-41270-71 1 1 00590-41256-71 2 1 00590-41265-71 3 1 00590-40709-71 4 1 00590-41264-71 5 1 00590-40710-71 6 1 00590-41101-71 7 2 00590-41463-71 8 4 00590-41251-71 9 1 00590-41250-71 10 1 00590-41246-71 11 1 00590-40709-71 12 1 00590-41231-71 13 1 00590-41237-71 14 1 00590-41588-71 R= Recommended Spare

00715-00045-13, 09 Apr 2013

DESCRIPTION Drive Motor Assembly Seal Head, Drive End Bearing Ring, Retainer Armature Field Coil Kit Brush Assembly Spring, Brush Plate Assembly, Brush Box Lead Assembly Kit Bearing Washer, Wave Head, Commutator End Cover Band Kit, EE (Not Shown)

USED ON R R

R R

R

5-17

Electrical Components and Systems

Walkie Reach Stacker - Model 6BWR15

Drive Motor Assembly

5-18

00715-00045-13, 09 Apr 2013

SECTION 6 Hydraulic Components Hydraulic Lines .................................................................................................................................................... 6-2 Lift Cylinder Supply Lines, Two Stage...................................................................................................................... 6-4 Lift Cylinder Supply Lines, Three Stage.................................................................................................................... 6-6 Hydraulic Power Unit............................................................................................................................................ 6-8 Pump and Motor Assembly.................................................................................................................................. 6-10 Control Valve Installation, Double Spool ............................................................................................................... 6-12 Control Valve Assembly, Double Spool ................................................................................................................. 6-14 Control Valve Switch .......................................................................................................................................... 6-15 Hydraulic Power Unit Manifold ............................................................................................................................ 6-16 Auxiliary Manifold Assembly ............................................................................................................................... 6-18 Lift Cylinder Assembly, Two Stage........................................................................................................................ 6-20 Staging Cylinder Assembly, Three Stage............................................................................................................... 6-22 Free Lift Cylinder Assembly, Three Stage ............................................................................................................... 6-24 Reach Cylinder Assembly.................................................................................................................................... 6-26 Tilt Cylinder Assembly ........................................................................................................................................ 6-28 Hose and Cable Installation, Two Stage................................................................................................................ 6-31 Hose and Cable Installation, Three Stage.............................................................................................................. 6-32 Reach Supply Lines............................................................................................................................................. 6-34 Reach Cylinder Piping ........................................................................................................................................ 6-37 Tilt Cylinder Piping ............................................................................................................................................. 6-38 Sideshifter Cylinder Piping .................................................................................................................................. 6-40

00715-00045-13, 09 Apr 2013

6-1

Hydraulic Components

Walkie Reach Stacker - Model 6BWR15

Hydraulic Lines

Hydraulic Lines

6

Figure 6-1: Hydraulic Lines

1 5 6

3

12

13

2

7 9 10 7

To Auxiliary Function

16

To Mast

14 15

From Mast to Compensator

6120-002

6-2

00715-00045-13, 09 Apr 2013

Walkie Reach Stacker - Model 6BWR15

Hydraulic Components Hydraulic Lines List 6-1: Hydraulic Lines

FIGURE 6-1 QTY PART NUMBER ITEM NO. 1 1 Ref. 2 2 00590-41110-71 3 2 00590-41116-71 5 1 Ref. 6 1 00590-41045-71 7 3 00590-40802-71 9 1 00590-41091-71 10 1 00590-41097-71 12 2 00590-05113-71 13 2 00590-41079-71 14 1 00590-41080-71 15 1 00590-41081-71 16 1 00590-41082-71 R= Recommended Spare

00715-00045-13, 09 Apr 2013

DESCRIPTION Pump and Motor Assembly (See Figure 6-5.)

Fitting, Adapter Hose Assembly Valve Assembly, Double Spool (See Figure 6-7.)

Fitting, Adapter Fitting, 90 Degree Fitting, Tee Hose Assembly Fitting, Adapter, Straight Orifice Elbow, 45 Degree Compensator, Cylinder Assembly Seal Kit, Compensator

USED ON

R

6-3

Hydraulic Components

Walkie Reach Stacker - Model 6BWR15

Lift Cylinder Supply Lines, Two Stage

Lift Cylinder Supply Lines, Two Stage

6

Figure 6-2: Lift Cylinder Supply Lines, Two Stage

2

1

3

6 4

5 12

11 8

7 10 9

6124-001

6-4

00715-00045-13, 09 Apr 2013

Walkie Reach Stacker - Model 6BWR15

Hydraulic Components Lift Cylinder Supply Lines, Two Stage

List 6-2: Lift Cylinder Supply Lines, Two Stage FIGURE 6-2 QTY PART NUMBER ITEM NO. 1 1 Ref. 2 1 00590-42199-71 3 1 00590-41084-71 4 1 00590-41098-71 5 1 00590-41086-71 6 1 00590-03924-71 7 1 00590-41124-71 8 1 00590-41088-71 9 1 00590-41102-71 10 1 00590-49079-71 11 1 00590-42200-71 12 1 00590-41078-71 R= Recommended Spare

00715-00045-13, 09 Apr 2013

DESCRIPTION Cylinder Assembly, Lift (See Figure 6-2.)

Valve, Flow Limiting Hose Tee Fitting, Adapter Nut Clamp Fitting, 90 Degree Hose Screw Regulator, Flow Hose

USED ON R

6-5

Hydraulic Components

Walkie Reach Stacker - Model 6BWR15

Lift Cylinder Supply Lines, Three Stage

Lift Cylinder Supply Lines, Three Stage

6

Figure 6-3: Lift Cylinder Supply Lines, Three Stage

10

1

6 2

7

3

4 5 8

1

11 13

19 12

17 18

16

15

14

9

6124-100

6-6

00715-00045-13, 09 Apr 2013

Walkie Reach Stacker - Model 6BWR15

Hydraulic Components Lift Cylinder Supply Lines, Three Stage

List 6-3: Lift Cylinder Supply Lines, Three Stage FIGURE 6-3 ITEM NO. 1 2

QTY

PART NUMBER

2 00590-41083-71 1 00590-50774-71 1 00590-50775-71 1 00590-50776-71 3 1 00590-41095-71 4 1 00590-41096-71 5 1 00590-41112-71 6 1 Ref. 7 1 Ref. 8 1 00590-41087-71 9 1 00590-41085-71 10 1 Ref. 11 2 00590-41048-71 12 2 00590-41124-71 13 2 00590-49079-71 14 1 00590-41091-71 15 1 00590-41049-71 16 1 00590-41089-71 17 1 00590-41110-71 18 1 00590-41038-71 19 1 00590-48015-71 20 1 00590-40802-71 R= Recommended Spare

00715-00045-13, 09 Apr 2013

DESCRIPTION Valve, Flow Limiting, 10 GPM Hose Assembly, 71/150 in. Mast Hose Assembly, 83/180 in. Mast Hose Assembly, 87/189 in. Mast Fitting, 90 Degree Bulkhead Hose Assembly Valve, Flow Limiting, 16 GPM Cylinder Assembly, Free Lift (See Figure 6-13.)

Cylinder Assembly, Staging (See Figure 6-12.)

Nut Valve, Flow Limiting, 7.5 GPM Cylinder Assembly, Staging (See Figure 6-12.)

Hose Clamp Screw Fitting, Tee Tee Regulator, Flow Fitting, Adapter Hose Hose Fitting, 90 Degree (Not Shown)

USED ON

R

R

R

6-7

Hydraulic Components

Walkie Reach Stacker - Model 6BWR15

Hydraulic Power Unit

Hydraulic Power Unit

6

Figure 6-4: Hydraulic Power Unit

1

2 8 9

3

6

4

7 5

6110-001

6-8

00715-00045-13, 09 Apr 2013

Walkie Reach Stacker - Model 6BWR15

Hydraulic Components Hydraulic Power Unit List 6-4: Hydraulic Power Unit

FIGURE 6-4 ITEM NO. 1 2 3 4 5 6 7 8 9

QTY

PART NUMBER

1 1 2 2 1 1 1 1 1

Ref. Ref. 00590-41052-71 00590-41590-71 00590-41066-71 00590-41067-71 00590-41068-71 00590-41069-71 00590-41070-71

00715-00045-13, 09 Apr 2013

DESCRIPTION

USED ON

Pump and Motor Assembly (See Figure 6-5.)

Hydraulic Power Unit Manifold (See Figure 6-9.)

Screw, Cap Clamp Reservoir Breather Kit Magnet Handle Fitting, Diagnostic

6-9

Hydraulic Components

Walkie Reach Stacker - Model 6BWR15

Pump and Motor Assembly

Pump and Motor Assembly

6

Figure 6-5: Pump and Motor Assembly

28

1

27

26

2

3

4 5

22

23

24

25

18

19

17

20 6

16

14

7 8 15

13

9

12 11 10

0340-001

6-10

00715-00045-13, 09 Apr 2013

Walkie Reach Stacker - Model 6BWR15

Hydraulic Components Pump and Motor Assembly

List 6-5: Pump and Motor Assembly FIGURE 6-5 ITEM NO.

QTY

PART NUMBER

1 00590-41062-71 1 1 Ref. 2 1 00590-41037-71 3 2 00590-41051-71 4 1 00590-41039-71 5 2 00590-41027-71 6 1 00590-41041-71 7 3 00590-41042-71 8 1 00590-41043-71 9 1 00590-41044-71 10 1 00590-41060-71 11 1 00590-41035-71 12 1 00590-41033-71 13 1 00590-41608-71 14 1 00590-41609-71 15 2 00590-41610-71 16 2 00590-41077-71 17 1 00590-41064-71 18 1 00590-41407-71 19 1 00590-41053-71 20 1 00590-41054-71 22 1 00590-41055-71 23 1 00590-41056-71 24 1 00590-41057-71 25 1 00590-41071-71 26 2 00590-41059-71 27 4 00590-47962-71 28 4 00590-41061-71 R= Recommended Spare

00715-00045-13, 09 Apr 2013

DESCRIPTION Pump and Motor Assembly Motor Assembly, Pump (See Figure 5-9.)

Coupler Screw, Flat Head Mounting Pin Cover Washer, Lock Screw, Cap Tube, 14 in.

Filter Clamp Hose (Includes: Items 10 and 11) Clamp Adapter Screw, Cap Bolt Pump Assembly, 5 GPM Seal, Oil O-Ring Cap, Relief Screw, Relief Adjuster Spring Ball Head, End Pin, Dowel Washer, Lock Screw, Socket Head

USED ON

R

R R

6-11

Hydraulic Components

Walkie Reach Stacker - Model 6BWR15

Control Valve Installation, Double Spool

Control Valve Installation, Double Spool

6

Figure 6-6: Control Valve Installation, Double Spool

9

Detail A 2

3 8

5

21 18

17

1

20

See Detail A

6

11

19

16

4

12

7

10

0640_006A, 306341,

6-12

00715-00045-13, 09 Apr 2013

Walkie Reach Stacker - Model 6BWR15

Hydraulic Components Control Valve Installation, Double Spool

List 6-6: Control Valve Installation, Double Spool FIGURE 6-6 ITEM NO. 1 2 3 4 5 6 7 8

QTY

PART NUMBER

2 00590-03664-71 2 00590-03679-71 1 00590-41501-71 2 00590-41500-71 1 00590-41486-71 1 00590-41338-71 1 00590-41337-71 1 00590-41336-71 1 00590-41335-71 9 1 00590-41369-71 10 1 00590-41371-71 11 2 00590-41389-71 12 1 00590-40872-71 16 1 Ref. 17 2 00590-41346-71 18 1 00590-45647-71 19 1 00590-41380-71 20 3 00590-41341-71 21 1 00590-41378-71 R= Recommended Spare

00715-00045-13, 09 Apr 2013

DESCRIPTION Pin, Roll Bushing, Flanged Tube Boot Knob (Lift/Lower) Bracket Shaft Knob, Auxiliary (Reach and Tilt) Knob, Auxiliary (Reach, Tilt, and Sideshift) Switch Handle Screw, Cap Screw, Cap Control Valve, Double Spool (See Figure 6-7.)

Screw, Cap Link Bracket Screw, Flat Head Tube

USED ON R R

R

6-13

Hydraulic Components

Walkie Reach Stacker - Model 6BWR15

Control Valve Assembly, Double Spool

Control Valve Assembly, Double Spool

6

Figure 6-7: Control Valve Assembly, Double Spool 2 21

15

20

14

17

18

22

3

4 5

7

23

1

19

16

13

12

11

10

9

8

6

6160_101_A

List 6-7: Control Valve Assembly, Double Spool FIGURE 6-7 QTY PART NUMBER ITEM NO. 1 1 00590-41000-71 2 4 00590-41139-71 3 4 00590-41130-71 4 2 N/A 5 1 N/A 6 2 N/A 7 1 00590-41146-71 8 1 00590-41132-71 9 1 N/A 10 1 N/A 11 1 N/A 12 1 00590-41131-71 13 1 00590-41148-71 14 4 NSS 15 2 N/A 16 1 N/A 17 2 00590-41137-71 18 2 00590-41138-71 19 4 N/A 20 1 N/A 21 1 NSS 22 2 00590-41140-71 23 2 N/A 24 2 00590-48014-71 A= Included in Item 24 NSS= Not Sold Separately R= Recommended Spare

6-14

DESCRIPTION Control Valve Assembly, Double Spool Plug Assembly O-Ring Spool, "T" Cap, Relief Gasket Nut, Jam Screw, Adjustment Spring Retainer, Ball Ball Seat, Valve Plug Washer, Lock and Screw Cap, End Detent, Spool Spacer Spring Washer Detent, Spool Body Poppet Spring, Load Check Float Kit, Detent (Not Shown)

USED ON

R

A A A A A A A

00715-00045-13, 09 Apr 2013

Walkie Reach Stacker - Model 6BWR15

Hydraulic Components Control Valve Switch

Control Valve Switch 5

6

Figure 6-8: Control Valve Switch

1 2 4 6 5

3

5510_000

List 6-8: Control Valve Switch FIGURE 6-8 QTY PART NUMBER ITEM NO. 1 1 00590-41019-71 2 2 00590-41020-71 3 2 00590-41021-71 4 2 00590-41022-71 5 2 00590-41023-71 6 2 00590-41125-71 R= Recommended Spare

00715-00045-13, 09 Apr 2013

DESCRIPTION Bracket, Switch Switch Screw Screw Washer, Lock Nut

USED ON R

6-15

Hydraulic Components

Walkie Reach Stacker - Model 6BWR15

Hydraulic Power Unit Manifold

Hydraulic Power Unit Manifold

6

Figure 6-9: Hydraulic Power Unit Manifold

1

12

10

11 2

7

8

9

3

5 4

1

6

6170_001A

6-16

00715-00045-13, 09 Apr 2013

Walkie Reach Stacker - Model 6BWR15

Hydraulic Components Hydraulic Power Unit Manifold

List 6-9: Hydraulic Power Unit Manifold FIGURE 6-9 ITEM NO.

QTY

PART NUMBER

1 00590-41150-71 1 2 00590-41151-71 2 6 00590-41154-71 3 1 00590-41129-71 4 2 00590-41152-71 5 3 00590-41254-71 6 1 00590-41156-71 7 1 00590-41158-71 8 1 00590-41750-71 9 1 00590-41159-71 10 1 00590-41160-71 11 1 00590-41161-71 12 1 NSS 13 1 00590-41153-71 14 1 00590-41157-71 A= Seal Kit For Item 3 B= Seal Kit For Item 6 NSS= Not Sold Separately R= Recommended Spare

00715-00045-13, 09 Apr 2013

DESCRIPTION Valve Assembly, Control, Solenoid Valve, Check Plug, Large Valve, N.C. Coil Plug, Small Valve (3-Way, 2-Position) Filter Assembly O-Ring Filter O-Ring O-Ring Body Seal Kit (Not Shown) Seal Kit (Not Shown)

USED ON R R

R R R R R R A, R B, R

6-17

Hydraulic Components

Walkie Reach Stacker - Model 6BWR15

Auxiliary Manifold Assembly

Auxiliary Manifold Assembly

6

Figure 6-10: Auxiliary Manifold Assembly

2

3

1

6

7

3

5 4 2

6220-103

6-18

00715-00045-13, 09 Apr 2013

Walkie Reach Stacker - Model 6BWR15

Hydraulic Components Auxiliary Manifold Assembly

List 6-10: Auxiliary Manifold Assembly FIGURE 6-10 ITEM NO. 1

QTY

PART NUMBER

1 1 3 3 1 1 1 1

00590-41935-71 00590-40754-71 00590-05182-71 00590-05180-71 00590-05179-71 00590-40109-71 NSS 00590-42128-71 00590-41164-71 00590-41174-71

2 3 4 5 6 7 8 9 A= No Sideshift B= With Sideshift NSS= Not Sold Separately

00715-00045-13, 09 Apr 2013

DESCRIPTION Manifold Assembly Manifold Assembly Coil Valve, Bi-Directional Coil Valve, N.C. Body Plug Seal Kit For Item 3 (Not Shown) Seal Kit For Item 5 (Not Shown)

USED ON A B

A B A

6-19

Hydraulic Components

Walkie Reach Stacker - Model 6BWR15

Lift Cylinder Assembly, Two Stage

Lift Cylinder Assembly, Two Stage

6

Figure 6-11: Lift Cylinder Assembly, Two Stage

1

2

3 10

16 9 15 8

14

13

12 11

7

6

5

4

6610-100

6-20

00715-00045-13, 09 Apr 2013

Walkie Reach Stacker - Model 6BWR15

Hydraulic Components Lift Cylinder Assembly, Two Stage

List 6-11: Lift Cylinder Assembly, Two Stage FIGURE 6-11 ITEM NO.

QTY

PART NUMBER

DESCRIPTION

1 00590-47946-71 1 00590-47947-71 1 00590-47948-71 1 00590-47949-71 1 00590-47950-71 1 00590-47951-71 1 1 00590-48295-71 2 1 00590-48296-71 3 1 00590-41191-71 1 00590-41181-71 1 00590-41182-71 4 1 00590-03683-71 5 1 00590-03959-71 6 1 00590-03875-71 7 1 NSS 8 1 00590-03968-71 9 1 00590-41186-71 10 1 00590-41187-71 1 00590-41188-71 1 00590-41189-71 11 1 NSS 12 1 NSS 13 1 00590-47954-71 14 1 NSS 15 1 NSS 16 1 NSS 17 1 00590-45578-71 A= 71/100 in. Mast B= 83/124 in. Mast C= 95/150 in. Mast D= Included in Item 17 NSS= Not Sold Separately R= Recommended Spare

Cylinder Assembly, Lift Cylinder Assembly, Lift Cylinder Assembly, Lift Cylinder Assembly, Lift, Cold Storage Cylinder Assembly, Lift, Cold Storage Cylinder Assembly, Lift, Cold Storage Washer, Seal Screw Tube, Cylinder Tube, Cylinder Tube, Cylinder Ring, Retainer Plunger Assembly Spring Ring, Guide Piston Ring, Retainer Rod, Cylinder Rod, Cylinder Rod, Cylinder O-Ring Ring, Back-Up Bearing Ring, Guide Seal Wiper Seal Kit (Not Shown)

00715-00045-13, 09 Apr 2013

USED ON A B C A B C

A B C

D

D D D D D R

6-21

Hydraulic Components

Walkie Reach Stacker - Model 6BWR15

Staging Cylinder Assembly, Three Stage

Staging Cylinder Assembly, Three Stage

6

Figure 6-12: Staging Cylinder Assembly, Three Stage

3 2

1

5

6

8

7

4

11

14 16

15

13

10

12

9

17

7310_006

6-22

00715-00045-13, 09 Apr 2013

Walkie Reach Stacker - Model 6BWR15

Hydraulic Components Staging Cylinder Assembly, Three Stage

List 6-12: Staging Cylinder Assembly, Three Stage FIGURE 6-12 ITEM NO.

QTY

PART NUMBER

1 00590-47994-71 1 00590-47996-71 1 00590-47998-71 1 00590-48000-71 1 00590-48002-71 1 00590-48004-71 1 00590-47993-71 1 00590-47995-71 1 00590-47997-71 1 00590-47999-71 1 00590-48001-71 1 00590-48003-71 1 1 00590-48296-71 2 1 00590-48295-71 3 1 00590-41198-71 1 00590-41199-71 1 00590-41200-71 4 1 00590-41201-71 1 00590-41202-71 1 00590-41203-71 5 1 00590-03882-71 6 1 00590-03875-71 7 1 00590-05052-71 8 1 NSS 9 1 NSS 10 2 00590-41207-71 11 1 00590-03859-71 12 1 00590-47990-71 1 00590-47991-71 1 00590-47992-71 13 1 NSS 14 1 NSS 15 1 NSS 16 1 NSS 17 1 00590-47093-71 1 00590-47092-71 A= 71/150 in. Mast B= 83/180 in. Mast C= 87/189 in. Mast D= Included in Item 17 NSS= Not Sold Separately R= Recommended Spare

00715-00045-13, 09 Apr 2013

DESCRIPTION Cylinder Assembly (1 Port) Cylinder Assembly (1 Port) Cylinder Assembly (1 Port) Cylinder Assembly (1 Port), Cold Storage Cylinder Assembly (1 Port), Cold Storage Cylinder Assembly (1 Port), Cold Storage Cylinder Assembly (2 Port) Cylinder Assembly (2 Port) Cylinder Assembly (2 Port) Cylinder Assembly (2 Port), Cold Storage Cylinder Assembly (2 Port), Cold Storage Cylinder Assembly (2 Port), Cold Storage Screw Washer, Seal Tube, Cylinder (1 Port) Tube, Cylinder (1 Port) Tube, Cylinder (1 Port) Tube, Cylinder (2 Ports) Tube, Cylinder (2 Ports) Tube, Cylinder (2 Ports) Plunger Assembly Spring Plug O-Ring Ring, Wear Piston Ring, Retainer Rod, Cylinder Rod, Cylinder Rod, Cylinder O-Ring Bearing Seal, Rod Wiper Seal Kit Seal Kit, Cold Storage

USED ON A B C A B C A B C A B C R A B C A B C

D D

A B C D D D D R

6-23

Hydraulic Components

Walkie Reach Stacker - Model 6BWR15

Free Lift Cylinder Assembly, Three Stage

Free Lift Cylinder Assembly, Three Stage

6

Figure 6-13: Free Lift Cylinder Assembly, Three Stage

1

9

2

3

15 14 8 13 7 12 6 11 10

5 4

7310_005

6-24

00715-00045-13, 09 Apr 2013

Walkie Reach Stacker - Model 6BWR15

Hydraulic Components Free Lift Cylinder Assembly, Three Stage

List 6-13: Free Lift Cylinder Assembly, Three Stage FIGURE 6-13 ITEM NO.

1 2 3

QTY

PART NUMBER 00590-47940-71 00590-47941-71 00590-47942-71 00590-47943-71 00590-47944-71 00590-47945-71 00590-48295-71 00590-48296-71 00590-41230-71 00590-41218-71 00590-41205-71 00590-03683-71 00590-03959-71 00590-03875-71 NSS 00590-03968-71 00590-48018-71 00590-48017-71 00590-47935-71 NSS NSS 00590-47939-71 NSS NSS NSS 00590-45578-71

1 1 1 1 1 4 1 5 1 6 1 7 1 8 2 9 1 1 1 10 1 11 1 12 1 13 1 14 1 15 1 16 1 A= 71/150 in. Mast B= 83/180 in. Mast C= 87/189 in. Mast D= Included in Item 16 NSS= Not Sold Separately R= Recommended Spare

00715-00045-13, 09 Apr 2013

DESCRIPTION Cylinder Assembly Cylinder Assembly Cylinder Assembly Cylinder Assembly, Cold Storage Cylinder Assembly, Cold Storage Cylinder Assembly, Cold Storage Washer, Seal Screw Tube, Cylinder Tube, Cylinder Tube, Cylinder Ring, Retainer Plunger Assembly Spring Ring, Guide Piston Rod, Cylinder Rod, Cylinder Rod, Cylinder O-Ring Ring, Back-Up Bearing Ring, Guide Seal Wiper Seal Kit (Not Shown)

USED ON A B C A B C R A B C

D A B C D D D D D R

6-25

Hydraulic Components

Walkie Reach Stacker - Model 6BWR15

Reach Cylinder Assembly

Reach Cylinder Assembly

6

Figure 6-14: Reach Cylinder Assembly

9

13 14

15

23 24 22

20 18

2

1 6

3 4 3 5 6650-003

6-26

00715-00045-13, 09 Apr 2013

Walkie Reach Stacker - Model 6BWR15

Hydraulic Components Reach Cylinder Assembly

List 6-14: Reach Cylinder Assembly FIGURE 6-14 ITEM NO. 1

QTY

PART NUMBER

1 00590-41929-71 1 00590-50777-71 2 1 00590-41930-71 1 00590-50778-71 3 4 00590-03791-71 4 2 00590-03906-71 5 2 00590-03907-71 6 2 00590-03673-71 9 1 00590-03899-71 13 1 00590-41931-71 14 1 00590-41932-71 15 1 00590-41798-71 18 1 00590-41933-71 20 1 00590-03930-71 22 1 00590-40058-71 23 1 00590-40059-71 24 1 00590-49032-71 25 1 00590-04389-71 26 1 00590-40631-71 R= Recommended Spare

00715-00045-13, 09 Apr 2013

DESCRIPTION Reach Cylinder Assembly, Right-Hand (Two Stage) Reach Cylinder Assembly, Right-Hand (Three Stage) Reach Cylinder Assembly, Left-Hand (Two Stage) Reach Cylinder Assembly, Left-Hand (Three Stage) Pin, Roll Pin, Clevis Pin, Clevis Fitting, Grease Bearing Rod, Cylinder Nut Clevis Piston Nut, Lock Tube, Cylinder, Right-Hand Tube, Cylinder, Left-Hand Bearing Kit, Seal (Not Shown) Kit, Rod Assembly (Not Shown)

USED ON

R

6-27

Hydraulic Components

Walkie Reach Stacker - Model 6BWR15

Tilt Cylinder Assembly

Tilt Cylinder Assembly

6

Figure 6-15: Tilt Cylinder Assembly

14

10

7

1

2 3 4

6660-001

6-28

00715-00045-13, 09 Apr 2013

Walkie Reach Stacker - Model 6BWR15

Hydraulic Components Tilt Cylinder Assembly

List 6-15: Tilt Cylinder Assembly FIGURE 6-15 ITEM NO.

QTY

PART NUMBER

1 1 00590-04422-71 2 2 00590-05138-71 3 2 00590-03903-71 4 4 00590-03920-71 7 1 00590-04421-71 10 1 00590-03905-71 14 1 00590-03904-71 15 1 NSS NSS= Not Sold Separately

00715-00045-13, 09 Apr 2013

DESCRIPTION

USED ON

Tilt Cylinder Assembly Cylinder Assembly, Tilt Bushing Retainer, Cylinder Screw, Cap Bearing, Cylinder Rod, Cylinder Tube, Cylinder Kit, Seal

6-29

Hydraulic Components

Walkie Reach Stacker - Model 6BWR15

Tilt Cylinder Assembly

6-30

00715-00045-13, 09 Apr 2013

Walkie Reach Stacker - Model 6BWR15

Hydraulic Components Hose and Cable Installation, Two Stage

Hose and Cable Installation, Two Stage

6

Figure 6-16: Hose and Cable Installation, Two Stage

1

2 3 4

To Control Valve 6125-100

List 6-16: Hose and Cable Installation, Two Stage FIGURE 6-16 ITEM NO. 1

QTY

PART NUMBER

1 1 1 2 1 3 2 4 2 5 1 A= 71/100 in. Mast B= 83/124 in. Mast C= 95/150 in. Mast

00590-46071-71 00590-48033-71 00590-48028-71 00590-41076-71 00590-40164-71 00590-41548-71 00590-41040-71

00715-00045-13, 09 Apr 2013

DESCRIPTION Hose and Cable Assembly Hose and Cable Assembly Hose and Cable Assembly Fitting, Bulkhead Nut Hose Cable Assembly, Truck To Mast (Not Shown)

USED ON A B C

6-31

Hydraulic Components

Walkie Reach Stacker - Model 6BWR15

Hose and Cable Installation, Three Stage

Hose and Cable Installation, Three Stage

6

Figure 6-17: Hose and Cable Installation, Three Stage

7 5 2

4 3

1

6

6125-201

6-32

00715-00045-13, 09 Apr 2013

Walkie Reach Stacker - Model 6BWR15

Hydraulic Components Hose and Cable Installation, Three Stage

List 6-17: Hose and Cable Installation, Three Stage FIGURE 6-17 ITEM NO. 1 2 3 4 5 6

QTY

PART NUMBER

2 2 2 1 2 1 1 1 7 1 1 1 8 1 A= 71/150 in. Mast B= 83/180 in. Mast C= 87/189 in. Mast

00590-41548-71 00590-40164-71 00590-40872-71 00590-41106-71 00590-41076-71 00590-48023-71 00590-48030-71 00590-41028-71 00590-48029-71 00590-48026-71 00590-48024-71 00590-41040-71

00715-00045-13, 09 Apr 2013

DESCRIPTION Hose Assembly Nut Screw, Cap Anchor Fitting, Adapter Hose and Cable Assembly Hose and Cable Assembly Hose and Cable Assembly Hose and Cable Assembly Hose and Cable Assembly Hose and Cable Assembly Cable Assembly, Truck To Mast (Not Shown)

USED ON

A B C A B C

6-33

Hydraulic Components

Walkie Reach Stacker - Model 6BWR15

Reach Supply Lines

Reach Supply Lines

6

Figure 6-18: Reach Supply Lines

3

6 4 7

5

2

1

6126-001

6-34

00715-00045-13, 09 Apr 2013

Walkie Reach Stacker - Model 6BWR15

Hydraulic Components Reach Supply Lines List 6-18: Reach Supply Lines

FIGURE 6-18 ITEM NO. 1 2 3 4 5 6 7

QTY

PART NUMBER

2 1 1 2 1 1 1 1

00590-05112-71 00590-04060-71 00590-43816-71 00590-05113-71 00590-03929-71 00590-40200-71 00590-05149-71 00590-49079-71

00715-00045-13, 09 Apr 2013

DESCRIPTION

USED ON

Fitting, Adapter Hose Hose Fitting, Adapter, Straight Nut Clamp Washer, Flat Screw

6-35

Hydraulic Components

Walkie Reach Stacker - Model 6BWR15

Reach Supply Lines

6-36

00715-00045-13, 09 Apr 2013

Walkie Reach Stacker - Model 6BWR15

Hydraulic Components Reach Cylinder Piping

Reach Cylinder Piping

6

Figure 6-19: Reach Cylinder Piping

2 4

5 1 3 1

4

6

5 3

6129-002

List 6-19: Reach Cylinder Piping FIGURE 6-19 ITEM NO. 1

2 3 4 5 6

QTY

PART NUMBER

2 AR 4 2 2 2 2 4

00590-42274-71 00590-43579-71 00590-03848-71 00590-44844-71 00590-04013-71 00590-05113-71 00590-41949-71 00590-05112-71

00715-00045-13, 09 Apr 2013

DESCRIPTION

USED ON

Hose Sleeve (Not Shown) Tie, Wire (Not Shown) Elbow, 90 Degree Tube Fitting, Adapter, Straight Hose Fitting, Adapter

6-37

Hydraulic Components

Walkie Reach Stacker - Model 6BWR15

Tilt Cylinder Piping

Tilt Cylinder Piping

6

Figure 6-20: Tilt Cylinder Piping

5

2

3

1

4 14 13 12 11

6

10 9

8

4

7

6127-002

6-38

00715-00045-13, 09 Apr 2013

Walkie Reach Stacker - Model 6BWR15

Hydraulic Components Tilt Cylinder Piping List 6-20: Tilt Cylinder Piping

FIGURE 6-20 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14

QTY

PART NUMBER

2 1 1 6 1 1 1 1 1 1 1 1 1 1

00590-05113-71 Ref. 00590-41123-71 00590-05112-71 Ref. 00590-41111-71 Ref. 00590-41047-71 00590-41128-71 00590-04059-71 00590-03838-71 00590-04062-71 00590-04055-71 00590-03923-71

00715-00045-13, 09 Apr 2013

DESCRIPTION

USED ON

Fitting, Adapter, Straight Manifold Assembly, Auxiliary (See Figure 6-10.)

Orifice Fitting, Adapter Manifold (See Figure 7-3.)

Hose Assembly Cylinder Assembly, Tilt (See Figure 6-15.)

Hose Assembly Hose Assembly Hose Assembly Screw Cover Clamp Nut

6-39

Hydraulic Components

Walkie Reach Stacker - Model 6BWR15

Sideshifter Cylinder Piping

Sideshifter Cylinder Piping

6

Figure 6-21: Sideshifter Cylinder Piping

2 1

6

4

5

3

7

6128-002

List 6-21: Sideshifter Cylinder Piping FIGURE 6-21 ITEM NO. 1 2 3 4 5 6 7 8 9

6-40

QTY

PART NUMBER

1 4 1 1 4 1 2 2 4

Ref. 00590-05113-71 00590-39930-71 00590-39931-71 00590-05112-71 Ref. 00590-42308-71 00590-03704-71 00590-39934-71

DESCRIPTION

USED ON

Manifold Assembly, Auxiliary (See Figure 6-10.)

Fitting, Adapter, Straight Hose Hose Fitting, Adapter Manifold (See Figure 7-3.)

Hose Plug, No Sideshifter (9/16-18) (Not Shown) Plug, No Sideshifter (7/16-20) (Not Shown)

00715-00045-13, 09 Apr 2013

SECTION 7 Mast Elevating Section, Two Stage................................................................................................................................. 7-2 Elevating Section, Three Stage............................................................................................................................... 7-4 Reach Assembly................................................................................................................................................... 7-8 Sideshifter Assembly........................................................................................................................................... 7-12 Pulley Bracket Assembly...................................................................................................................................... 7-14 Load Wheel Assembly ........................................................................................................................................ 7-15 Fork Assembly ................................................................................................................................................... 7-16

00715-00045-13, 09 Apr 2013

7-1

Mast

Walkie Reach Stacker - Model 6BWR15

Elevating Section, Two Stage

Elevating Section, Two Stage

7

Figure 7-1: Elevating Section, Two Stage

20

1

2

5

4

9

6

7 3 8 10 17 21 13 15 14 12 16 19

11 1

2

18

7110-000

7-2

00715-00045-13, 09 Apr 2013

Walkie Reach Stacker - Model 6BWR15

Mast Elevating Section, Two Stage

List 7-1: Elevating Section, Two Stage FIGURE 7-1 ITEM NO. 1

QTY

PART NUMBER

AR 00590-03691-71 AR 00590-03693-71 2 4 00590-03816-71 3 2 00590-03975-71 4 2 00590-41238-71 2 00590-41239-71 2 00590-41240-71 5 4 00590-03671-71 6 1 00590-41293-71 1 00590-41255-71 1 00590-41244-71 7 2 00590-03995-71 8 1 Ref. 9 1 00590-41245-71 10 2 00590-03921-71 11 2 00590-03669-71 12 2 00590-41247-71 13 2 00590-41248-71 14 2 00590-41249-71 15 1 Ref. 16 2 00590-03934-71 17 2 00590-03974-71 18 2 00590-41172-71 19 1 Ref. 20 1 00590-41252-71 1 00590-41268-71 1 00590-41243-71 21 1 Ref. A= 71/100 in. Mast B= 83/124 in. Mast C= 95/150 in. Mast D= Contact Technical Support R= Recommended Spare

00715-00045-13, 09 Apr 2013

DESCRIPTION Shim, 0.05 in.

Shim, 0.08 in.

Bearing Anchor, Chain Chain, Lift Chain, Lift Chain, Lift Pin, Cotter Column, Inner Column, Inner Column, Inner Pin, Chain Carriage Assembly, Reach (See Figure 7-3.)

Bar, Down Stop Screw, Cap Pin, Cotter Pin, Cylinder Anchor Screw, Cap Washer, Flat Cylinder Assembly, Lift (See Figure 6-11.)

Nut, Jam Nut Nut Frame Weldment Column, Outer Column, Outer Column, Outer Bracket Assembly, Pulley (See Figure 7-5.)

USED ON

R A B C A B C

D A B C

7-3

Mast

Walkie Reach Stacker - Model 6BWR15

Elevating Section, Three Stage

Elevating Section, Three Stage

7

Figure 7-2: Elevating Section, Three Stage

30 32 2 1

4 3

36 29 31 35

8

6 9

5

10

6

44

5

12

19 15

7

16 24

28

25 21 22 27

11

23

17 18

20

4

13

18

3

14

6 5

26

25 37 38 39 43 42 41 40

7110-100

7-4

00715-00045-13, 09 Apr 2013

Walkie Reach Stacker - Model 6BWR15

Mast Elevating Section, Three Stage

List 7-2: Elevating Section, Three Stage (Sheet 1 of 2) FIGURE 7-2 ITEM NO. 1 2

QTY

PART NUMBER

4 00590-03975-71 2 00590-41241-71 2 00590-41155-71 2 00590-41331-71 3 16 00590-03671-71 4 8 00590-03995-71 5 AR 00590-03691-71 AR 00590-03693-71 6 8 00590-03816-71 7 2 Ref. 8 2 00590-03927-71 9 1 00590-41258-71 1 00590-41259-71 1 00590-41260-71 10 2 00590-41261-71 2 00590-41262-71 2 00590-41263-71 11 1 Ref. 12 2 Ref. 13 2 00590-03900-71 14 2 00590-03669-71 15 4 00590-03974-71 16 4 00590-03934-71 17 1 00590-03997-71 18 4 00590-49079-71 19 1 00590-48022-71 1 00590-48021-71 1 00590-48020-71 20 1 00590-03991-71 21 4 00590-05154-71 22 4 00590-05153-71 23 1 00590-03994-71 24 6 00590-41248-71 25 8 00590-41249-71 26 2 00590-41172-71 27 1 Ref. 28 1 00590-41273-71 1 00590-41274-71 1 00590-41275-71 29 4 00590-03872-71 30 2 00590-03873-71 A= 71/150 in. Mast B= 83/180 in. Mast C= 87/189 in. Mast D= Contact Technical Support R= Recommended Spare

00715-00045-13, 09 Apr 2013

DESCRIPTION Anchor, Chain Chain, Staging Lift Chain, Staging Lift Chain, Staging Lift Pin, Cotter Pin, Chain Shim, 0.05 in.

Shim, 0.08 in.

Bearing Cylinder Assembly, Staging (Three Stage) (See Figure 6-12.)

Screw, Button Head Column, Inner Column, Inner Column, Inner Chain, Free Lift Chain, Free Lift Chain, Free Lift Cylinder Assembly, Free Lift (See Figure 6-13.)

Carriage Assembly, Reach (See Figure 7-3.)

Pin, Anchor Pin, Cotter Nut Nut, Jam Line, Hydraulic Screw Column, Intermediate Column, Intermediate Column, Intermediate Bracket Screw, Cap Washer, Lock Sheave Screw, Cap Washer, Flat Nut Frame Weldment Column, Outer Column, Outer Column, Outer Washer, Shim Sheave, Chain

USED ON A B C

R

A B C A B C

A B C

D A B C

7-5

Mast

Walkie Reach Stacker - Model 6BWR15

Elevating Section, Three Stage List 7-2: Elevating Section, Three Stage (Sheet 2 of 2) FIGURE 7-2 QTY PART NUMBER ITEM NO. 31 2 00590-05147-71 32 2 00590-05145-71 35 2 00590-03673-71 36 2 00590-03876-71 37 2 00590-03856-71 38 2 00590-03918-71 39 1 00590-03922-71 40 1 00590-03977-71 41 1 00590-03983-71 42 1 00590-03767-71 43 1 00590-49079-71 44 1 Ref. A= 71/150 in. Mast B= 83/180 in. Mast C= 87/189 in. Mast D= Contact Technical Support R= Recommended Spare

7-6

DESCRIPTION

USED ON

Bearing, Roller Race, Inner Fitting, Grease Shaft Spacer Sheave, Hose Screw, Cap Shaft, Sheave Sheave, Hydraulic and Electrical Washer, Flat Screw Bracket Assembly, Pulley (See Figure 7-5.)

R R

00715-00045-13, 09 Apr 2013

Walkie Reach Stacker - Model 6BWR15

Mast Elevating Section, Three Stage

00715-00045-13, 09 Apr 2013

7-7

Mast

Walkie Reach Stacker - Model 6BWR15

Reach Assembly

Reach Assembly

7

Figure 7-3: Reach Assembly

19 17

22

20

18

7 21

2

1

24

8

5

13

14

15

16

23

4 12 3

11

10 45 46

9

47 43

26

42

6 25 34 35

40

33 27

36

28

37 32

7 32 31

38

39

41

44

30

29

7241-003

7-8

00715-00045-13, 09 Apr 2013

Walkie Reach Stacker - Model 6BWR15

Mast Reach Assembly

List 7-3: Reach Assembly (Sheet 1 of 2) FIGURE 7-3 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

QTY

PART NUMBER

4 4 1 1 2 1 2 8 2 1 1 1 2 1 2 4 2 1 1 1 2 2 2 2 1 2 AR AR AR 2 2 1 2 2 2 2 2 6 2 6 3 AR

00590-03805-71 00590-04384-71 00590-41122-71 00590-04386-71 00590-03839-71 00590-42151-71 00590-05139-71 00590-03673-71 00590-05135-71 00590-41327-71 00590-04412-71 Ref. 00590-03820-71 00590-04159-71 00590-04055-71 00590-04062-71 00590-03838-71 00590-42163-71 00590-41330-71 00590-04411-71 00590-03662-71 00590-41583-71 00590-04413-71 00590-05137-71 00590-04385-71 00590-49079-71 00590-04192-71 00590-04193-71 00590-41374-71 00590-03902-71 00590-04384-71 00590-42152-71 00590-03937-71 00590-03936-71 00590-03932-71 00590-03919-71 00590-03909-71 00590-05124-71 00590-05136-71 00590-03659-71 00590-05068-71 00590-03824-71

24 25 26 27 28 29 30 31 32 33 34 35 36 A= Two Stage B= Three Stage R= Recommended Spare

00715-00045-13, 09 Apr 2013

DESCRIPTION Screw, Cap Pin Carriage Weldment, Reach Carriage Weldment, Reach Screw, Flat Head Arm Bushing Fitting, Grease Bushing Arm, Inner Arm, Inner Manifold Assembly, Auxiliary (See Figure 6-10.)

Screw, Lock Cover, Valve Clamp, Poly Cover Screw Manifold Carriage Weldment, Adapter Carriage Weldment, Adapter Pin, Roll Pin Pin Bushing Bar, Fork Screw Washer, Thick Washer, Thin Washer Washer Pin Arm Washer, Flat Nut, Jam Bearing Set Screw, Flat Head, Locking Cap Bearing Bushing Screw, Socket Head Bumper Shim

USED ON

A B

R R A B

A B A B R

R

R R R

7-9

Mast

Walkie Reach Stacker - Model 6BWR15

Reach Assembly List 7-3: Reach Assembly (Sheet 2 of 2) FIGURE 7-3 ITEM NO. 37

QTY

PART NUMBER

AR AR AR 2 1 2 2 2 1 2 2 2 2 1 2 2

00590-03825-71 00590-03694-71 00590-40127-71 00590-48027-71 00590-04056-71 00590-49079-71 00590-40200-71 00590-05149-71 00590-04057-71 00590-03929-71 00590-04207-71 00590-03815-71 00590-03924-71 00590-41339-71 00590-41509-71 00590-03669-71

38 39 40 41 42 43 44 45 46 47 48 49 50 A= Two Stage B= Three Stage R= Recommended Spare

7-10

DESCRIPTION Shim Shim Shim Screw, Cap Manifold Screw Clamp Washer, Flat Bracket Nut Cap, Bearing Bearing Nut Anchor, Chain (Not Shown) Pin, Yoke (Not Shown) Pin, Cotter (Not Shown)

USED ON

B B

R A A A

00715-00045-13, 09 Apr 2013

Walkie Reach Stacker - Model 6BWR15

Mast Reach Assembly

00715-00045-13, 09 Apr 2013

7-11

Mast

Walkie Reach Stacker - Model 6BWR15

Sideshifter Assembly

Sideshifter Assembly

7

Figure 7-4: Sideshifter Assembly

1

2

4 3 5

6

7

8

10

11

12

13

9

14 15 20 16 17 1 21 18 19

1024557

7-12

00715-00045-13, 09 Apr 2013

Walkie Reach Stacker - Model 6BWR15

Mast Sideshifter Assembly List 7-4: Sideshifter Assembly

FIGURE 7-4 ITEM NO.

QTY

PART NUMBER

1 00590-45510-71 1 00590-45509-71 1 1 00590-45507-71 2 1 00590-47937-71 3 1 00590-45505-71 1 00590-45603-71 4 1 00590-45496-71 1 00590-45503-71 5 1 00590-39514-71 1 00590-48016-71 6 1 NSS 7 2 NSS 8 2 NSS 9 2 00590-39518-71 10 2 00590-45511-71 11 2 NSS 12 2 NSS 13 2 00590-39520-71 2 00590-39521-71 14 4 00590-45500-71 15 2 00590-45499-71 16 2 00590-45498-71 17 2 00590-45518-71 18 4 00590-45502-71 19 4 00590-45526-71 20 2 00590-45497-71 21 1 N/A 22 1 00590-39529-71 23 2 00590-46042-71 A= Included in Item 22 N/A= Not Available NSS= Not Sold Separately R= Recommended Spare

00715-00045-13, 09 Apr 2013

DESCRIPTION Sideshifter Assembly, 4 in.

Sideshifter Assembly, 6 in.

Fitting, Grease Pad, Upper Support, Cylinder, 32 in.

Support, Cylinder, 37 in.

Cylinder Assembly, 4 in.

Cylinder Assembly, 6 in.

Piston, 4 in.

Piston, 6 in.

Seal O-Ring Seal Ring, Cylinder, Cap Cap Seal Wiper Rod, 4 in.

Rod, 6 in.

Nut Hook, Lower Pad, Lower, Hook Pad, Lower Washer Screw Pin, Split Frame, Sideshift Seal Kit (Not Shown) Fitting (Not Shown)

USED ON

R

A A A

A A

A A

R R

7-13

Mast

Walkie Reach Stacker - Model 6BWR15

Pulley Bracket Assembly

Pulley Bracket Assembly

7

Figure 7-5: Pulley Bracket Assembly

1 2 3 4 5 6 3

7 8 3 9

6 5 4 3 2

1

7170-000

List 7-5: Pulley Bracket Assembly FIGURE 7-5 ITEM NO. 1 2 3 4 5 6 7 8

QTY

PART NUMBER

2 2 4 2 2 2 1 1 1 2

00590-03673-71 00590-03979-71 00590-03973-71 00590-05145-71 00590-05147-71 00590-03873-71 00590-03970-71 00590-03969-71 00590-04321-71 00590-03913-71

9 A= Cold Storage R= Recommended Spare

7-14

DESCRIPTION Fitting, Grease Ring, Retainer Shim Race Bearing, Roller Sheave, Chain Head, Sheave Shaft Shaft Screw, Set

USED ON

R

A

00715-00045-13, 09 Apr 2013

Walkie Reach Stacker - Model 6BWR15

Mast Load Wheel Assembly

Load Wheel Assembly

7

Figure 7-6: Load Wheel Assembly

3 4

1 6 2 5 4

3550-000

List 7-6: Load Wheel Assembly FIGURE 7-6 ITEM NO. 1 2

QTY

PART NUMBER

4 4 4 4 8 8 4

00590-03672-71 00590-41073-71 00590-41278-71 00590-03913-71 00590-41121-71 00590-00012-71 00590-48008-71

3 4 5 6 A= Cold Storage

00715-00045-13, 09 Apr 2013

DESCRIPTION Fitting, Grease Axle, Standard Axle Screw, Set Washer, Thrust Bearing Wheel, Load

USED ON

A

7-15

Mast

Walkie Reach Stacker - Model 6BWR15

Fork Assembly

Fork Assembly

7

Figure 7-7: Fork Assembly

1 2

7410_001

List 7-7: Fork Assembly FIGURE 7-7 ITEM NO. 1

2

7-16

QTY

PART NUMBER

1 1 1 1 1

00590-43645-71 00590-43646-71 00590-43647-71 00590-43648-71 00590-45059-71

DESCRIPTION

USED ON

Fork Assembly, 30 in. (762 mm) Fork Assembly, 36 in. (914 mm) Fork Assembly, 42 in. (1066 mm) Fork Assembly, 48 in. (1219 mm) Knob Kit

00715-00045-13, 09 Apr 2013

SECTION 8 Options and Kits Meter Installation ................................................................................................................................................. 8-3 Warning Light Installation ..................................................................................................................................... 8-4 Travel Alarm Installation........................................................................................................................................ 8-6 Pallet Centering Device ......................................................................................................................................... 8-7 Load Backrest Installation ...................................................................................................................................... 8-8 Heater Installation ................................................................................................................................................ 8-9 Tools ................................................................................................................................................................ 8-10

00715-00045-13, 09 Apr 2013

8-1

Options and Kits

8-2

Walkie Reach Stacker - Model 6BWR15

00715-00045-13, 09 Apr 2013

Walkie Reach Stacker - Model 6BWR15

Options and Kits Meter Installation

Meter Installation

8

Figure 8-1: Meter Installation

1

2

3

7

4

5

6

5230-000

List 8-1: Meter Installation FIGURE 8-1 ITEM NO. 1 2 3 4 5 6 7

QTY

PART NUMBER

1 1 1 1 1 1 2

00590-40987-71 00590-40959-71 00590-50165-71 00590-40977-71 00590-41014-71 00590-41012-71 00590-05227-71

00715-00045-13, 09 Apr 2013

DESCRIPTION

USED ON

Battery Discharge Indicator/Hour Meter Battery Discharge Indicator, BDI Display, BDI/Hour Meter, Lift Interrupt Gauge, Hour Meter Harness, Wire Plug, Hole Tab, Disconnect (For Item 2)

8-3

Options and Kits

Walkie Reach Stacker - Model 6BWR15

Warning Light Installation

Warning Light Installation

8

Figure 8-2: Warning Light Installation

2

3

9 10

5

SEE DETAIL A

4

7

4

1

DETAIL A

2

9

3

4

8

5

3

5

3

2

313896_C1

8-4

00715-00045-13, 09 Apr 2013

Walkie Reach Stacker - Model 6BWR15

Options and Kits Warning Light Installation

List 8-2: Warning Light Installation FIGURE 8-2 ITEM NO.

QTY

PART NUMBER

1 2 3 4 5

2 00590-41503-71 2 00590-41504-71 2 00590-41505-71 AR 00590-41506-71 1 00590-04051-71 1 00590-39652-71 1 00590-04052-71 1 00590-39653-71 1 00590-04053-71 1 00590-39652-71 1 00590-04054-71 1 00590-39653-71 1 00590-41356-71 1 00590-41458-71 7 2 00590-41362-71 8 1 00590-41363-71 9 2 00590-41364-71 10 1 00590-41365-71 12 1 00590-05293-71 13 1 00590-41361-71 R= Recommended Spare

00715-00045-13, 09 Apr 2013

DESCRIPTION Warning Light/Alarm Installation Fitting, Female Receptacle Wire Clamp Screw, Slotted Cable Light, Amber Flashing (Includes:) Lens, Amber Light, Red Flashing (Includes:) Lens, Red Light, Amber Strobe (Includes:) Lens, Amber Light, Red Strobe (Includes:) Lens, Red Light, Blue Flashing (Includes:) Lens, Blue Fitting, Socket Wire Bracket Screw, Flat Head Bracket Bulb, Flashing (Not Shown) Tube, Flash (Strobe Light) (Not Shown)

USED ON

R R

8-5

Options and Kits

Walkie Reach Stacker - Model 6BWR15

Travel Alarm Installation

Travel Alarm Installation

8

Figure 8-3: Travel Alarm Installation

1

2

3

305965

List 8-3: Travel Alarm Installation FIGURE 8-3 ITEM NO. 1 2 3 4

8-6

QTY

PART NUMBER

2 4 1 1 1

00590-41421-71 00590-41421-71 00590-05053-71 00590-40990-71 00590-50719-71

DESCRIPTION

USED ON

Screw, Cap Screw, Cap, EE Alarm, Travel Plug, Diode Plate, Adapter, EE (Not Shown)

00715-00045-13, 09 Apr 2013

Walkie Reach Stacker - Model 6BWR15

Options and Kits Pallet Centering Device

Pallet Centering Device

8

Figure 8-4: Pallet Centering Device

1

2

9390-000

List 8-4: Pallet Centering Device FIGURE 8-4 ITEM NO. 1 2

QTY

PART NUMBER

3 1

00590-41360-71 00590-41366-71

00715-00045-13, 09 Apr 2013

DESCRIPTION

USED ON

Screw Device, Pallet Centering

8-7

Options and Kits

Walkie Reach Stacker - Model 6BWR15

Load Backrest Installation

Load Backrest Installation

8

Figure 8-5: Load Backrest Installation

1 3 2

9500_000

List 8-5: Load Backrest Installation FIGURE 8-5 ITEM NO. 1

QTY

PART NUMBER

1 1 1 1 1 1 1 2 4 3 4 A= Without Sideshift B= With Sideshift

00590-50255-71 00590-50256-71 00590-50257-71 00590-49941-71 00590-50254-71 00590-50468-71 00590-50253-71 00590-03921-71 00590-05150-71

8-8

DESCRIPTION Backrest, 36 inch (914 mm) Backrest, 44 inch (1117 mm) Backrest, 48 inch (1219 mm) Backrest, 36 inch (914 mm) Backrest, 40 inch (1016 mm) Backrest, 44 inch (1117 mm) Backrest, 48 inch (1219 mm) Screw, Cap Washer, Flat

USED ON A A A B B B B

00715-00045-13, 09 Apr 2013

Walkie Reach Stacker - Model 6BWR15

Options and Kits Heater Installation

Heater Installation

8

Figure 8-6: Heater Installation 4

4

2

3

CONTROL HANDLE TOP VIEW

3

CONTROL HANDLE SIDE VIEW

6

1

5

9660_000

List 8-6: Heater Installation FIGURE 8-6 ITEM NO. 1 2 3 4 5 6

QTY

PART NUMBER

1 1 4 2 2 2

00590-39623-71 00590-41424-71 00590-05121-71 00590-41426-71 00590-41427-71 00590-03914-71

00715-00045-13, 09 Apr 2013

DESCRIPTION

USED ON

Thermostat Bracket, Heater Fitting, Male, Tab Wire Heater Harness, Heater Screw

8-9

Options and Kits

Walkie Reach Stacker - Model 6BWR15

Tools

Tools

8

Figure 8-7: Tools

1

PROGRAMMABLE MAINTENANCE TOOL

2

3

5

ADAPTER BEARING INSTALLATION

4

6

BATTERY PACK LIFTER

RELIEF VALVE SOCKET W950-185, 10020_A4

8-10

00715-00045-13, 09 Apr 2013

Walkie Reach Stacker - Model 6BWR15

Options and Kits Tools List 8-7: Tools

FIGURE 8-7 ITEM NO. 1 2 3 4 5 6

QTY

PART NUMBER

1 1 1 1 1 1

00590-49981-71 00590-42166-71 00590-41430-71 00590-40608-71 00590-41432-71 00590-41397-71

00715-00045-13, 09 Apr 2013

DESCRIPTION

USED ON

Kit, Programmable Maintenance Tool (Includes:) Cable, Handset Adapter, Flush and Hard to Reach Lifter, Battery Pack Tool, Bearing Installing Socket, Relief Valve

8-11

Options and Kits

Walkie Reach Stacker - Model 6BWR15

Tools

8-12

00715-00045-13, 09 Apr 2013

Walkie Reach Stacker - Model 6BWR15

APPENDIX A Description

Part No.

Alphabetical Parts Index

Alphabetical Parts Index Page

Adapter ...............................................00590-41609-71 ... 6-11 Adapter, Flush and Hard to Reach ..........00590-41430-71 ... 8-11 Alarm, Travel .......................................00590-05053-71 ..... 8-6 Anchor ................................................00590-41106-71 ... 6-33 Anchor, Chain......................................00590-41339-71 ... 7-10 Anchor, Chain......................................00590-03975-71 ..... 7-3 Anchor, Chain......................................00590-03975-71 ..... 7-5 Anchor, Spring .....................................00590-41177-71 ..... 4-3 Arm ....................................................00590-42151-71 ..... 7-9 Arm ....................................................00590-42152-71 ..... 7-9 Arm, Inner ...........................................00590-04412-71 ..... 7-9 Arm, Inner ...........................................00590-41327-71 ..... 7-9 Armature and Fan Assembly ..................00590-41276-71 ... 5-14 Armature .............................................00590-40710-71 ... 5-17 Axle ....................................................00590-41278-71 ... 7-15 Axle, Caster .........................................00590-41115-71 ... 2-13 Axle, Standard .....................................00590-41073-71 ... 7-15 Backrest, 36 inch (914 mm) ...................00590-49941-71 ..... 8-8 Backrest, 36 inch (914 mm) ...................00590-50255-71 ..... 8-8 Backrest, 40 inch (1016 mm) .................00590-50254-71 ..... 8-8 Backrest, 44 inch (1117 mm) .................00590-50256-71 ..... 8-8 Backrest, 44 inch (1117 mm) .................00590-50468-71 ..... 8-8 Backrest, 48 inch (1219 mm) .................00590-50253-71 ..... 8-8 Backrest, 48 inch (1219 mm) .................00590-50257-71 ..... 8-8 Baffle ..................................................00590-40969-71 ..... 3-3 Ball .....................................................00590-41057-71 ... 6-11 Band, Cover (E) ....................................00590-41288-71 ... 5-14 Band, Cover (EE) ..................................00590-41271-71 ... 5-14 Bar, Bus (EE) ........................................00590-41006-71 ..... 5-7 Bar, Down Stop ....................................00590-41245-71 ..... 7-3 Bar, Fork .............................................00590-04385-71 ..... 7-9 Bar, Torsion .........................................00590-41184-71 ... 2-11 Battery Discharge Indicator, BDI .............00590-40959-71 ..... 8-3 Battery Discharge Indicator/Hour Meter ..00590-40987-71 ..... 8-3 Battery Roller and Frame Kit ...................00590-50767-71 ..... 2-9 Bearing Set ..........................................00590-03932-71 ..... 7-9 Bearing ...............................................00590-00012-71 ... 7-15 Bearing ...............................................00590-03675-71 ..... 4-4 Bearing ...............................................00590-03815-71 ... 7-10 Bearing ...............................................00590-03816-71 ..... 7-3 Bearing ...............................................00590-03816-71 ..... 7-5 Bearing ...............................................00590-03840-71 ..... 2-9 Bearing ...............................................00590-03899-71 ... 6-27 Bearing ...............................................00590-05124-71 ..... 7-9 Bearing ...............................................00590-40709-71 ... 5-17 Bearing ...............................................00590-40709-71 ... 5-17 Bearing ...............................................00590-41002-71 ..... 3-5 Bearing ...............................................00590-41050-71 ..... 3-5 Bearing ...............................................00590-47939-71 ... 6-25 Bearing ...............................................00590-47954-71 ... 6-21 Bearing ...............................................00590-49032-71 ... 6-27 Bearing, Ball Sealed .............................00590-41277-71 ... 5-14 Bearing, Ball ........................................00590-40817-71 ... 2-13 Bearing, Ball ........................................00590-41232-71 ..... 4-4 Bearing, Ball, Sealed ............................00590-41285-71 ... 5-14 Bearing, Cylinder .................................00590-04421-71 ... 6-29 Bearing, Flanged ..................................00590-41242-71 ..... 3-3

00715-00045-13, 09 Apr 2013

Description

Part No.

Page

Bearing, Handle................................... 00590-40383-71..... 4-3 Bearing, Roller ..................................... 00590-05147-71... 7-14 Bearing, Roller ..................................... 00590-05147-71..... 7-6 Bearing, Roller ..................................... 00590-41126-71... 2-13 Bearing, Thrust ..................................... 00590-41118-71... 2-13 Block .................................................. 00590-40926-71... 3-11 Bolt..................................................... 00590-41077-71... 6-11 Boot.................................................... 00590-41500-71... 6-13 Box, EE ............................................... 00590-50737-71... 2-15 Bracket Assembly, Potentiometer............. 00590-40984-71... 3-11 Bracket................................................ 00590-03991-71..... 7-5 Bracket................................................ 00590-04057-71... 7-10 Bracket................................................ 00590-41338-71... 6-13 Bracket................................................ 00590-41363-71..... 8-5 Bracket................................................ 00590-41365-71..... 8-5 Bracket................................................ 00590-41380-71... 6-13 Bracket................................................ 00590-43151-71... 5-11 Bracket, Harness .................................. 00590-41100-71..... 3-5 Bracket, Heater .................................... 00590-41424-71..... 8-9 Bracket, Switch .................................... 00590-40932-71... 3-11 Bracket, Switch .................................... 00590-41019-71... 6-15 Brake Assembly.................................... 00590-03834-71..... 4-5 Breaker, Circuit .................................... 00590-41934-71..... 5-7 Breaker, Control, 12 Amp ..................... 00590-41046-71..... 5-7 Breather Kit.......................................... 00590-41067-71..... 6-9 Brush Assembly .................................... 00590-41463-71... 5-17 Brush Set, Motor................................... 00590-48309-71... 5-14 Bulb, Flashing ...................................... 00590-05293-71..... 8-5 Bumper ............................................... 00590-05068-71..... 7-9 Bumper ............................................... 00590-40981-71..... 3-3 Bumper, Door ...................................... 00590-41541-71..... 2-7 Bushing ............................................... 00590-05135-71..... 7-9 Bushing ............................................... 00590-05136-71..... 7-9 Bushing ............................................... 00590-05137-71..... 7-9 Bushing ............................................... 00590-05138-71... 6-29 Bushing ............................................... 00590-05139-71..... 7-9 Bushing ............................................... 00590-40927-71... 2-11 Bushing ............................................... 00590-40941-71... 3-11 Bushing ............................................... 00590-40957-71..... 5-9 Bushing ............................................... 00590-41180-71..... 4-3 Bushing ............................................... 00590-41372-71... 3-11 Bushing ............................................... 00590-41372-71..... 3-7 Bushing, Flanged.................................. 00590-03679-71... 6-13 Bushing, Flanged.................................. 00590-41242-71..... 3-3 Cable (E or EE) .................................... 00590-50733-71..... 5-7 Cable (EE) ........................................... 00590-41004-71..... 5-7 Cable Assembly, Truck To Mast.............. 00590-41040-71... 6-31 Cable Assembly, Truck To Mast.............. 00590-41040-71... 6-33 Cable ................................................. 00590-40949-71..... 5-7 Cable ................................................. 00590-41008-71..... 5-7 Cable ................................................. 00590-41024-71..... 5-7 Cable ................................................. 00590-41506-71..... 8-5 Cable ................................................. 00590-49989-71..... 5-7 Cable ................................................. 00590-49990-71..... 5-7 Cable ................................................. 00590-50730-71..... 5-7 Cable ................................................. 00590-50731-71..... 5-7 Cable ................................................. 00590-50732-71..... 5-7

A-1

Alphabetical Parts Index

Description

Walkie Reach Stacker - Model 6BWR15

Part No.

Page

Cable ................................................. 00590-50773-71 .....5-7 Cable, Handset.................................... 00590-42166-71 ...8-11 Cable, Negative .................................. 00590-50731-71 ...5-12 Cable, Positive..................................... 00590-50730-71 ...5-12 Cam ................................................... 00590-39571-71 .....4-5 Cam ................................................... 00590-41376-71 .....3-7 Cap ................................................... 00590-03909-71 .....7-9 Cap ................................................... 00590-45511-71 ...7-13 Cap ................................................... 00590-50669-71 .....3-3 Cap, Bearing....................................... 00590-04207-71 ...7-10 Cap, Relief .......................................... 00590-41054-71 ...6-11 Carriage Weldment, Adapter ................ 00590-41330-71 .....7-9 Carriage Weldment, Adapter ................ 00590-04411-71 .....7-9 Carriage Weldment, Reach ................... 00590-04386-71 .....7-9 Carriage Weldment, Reach ................... 00590-41122-71 .....7-9 Case, Gear ......................................... 00590-41234-71 .....4-4 Caster Assembly .................................. 00590-41120-71 ...2-13 Chain, Free Lift .................................... 00590-41261-71 .....7-5 Chain, Free Lift .................................... 00590-41262-71 .....7-5 Chain, Free Lift .................................... 00590-41263-71 .....7-5 Chain, Lift ........................................... 00590-41238-71 .....7-3 Chain, Lift ........................................... 00590-41239-71 .....7-3 Chain, Lift ........................................... 00590-41240-71 .....7-3 Chain, Staging Lift................................ 00590-41155-71 .....7-5 Chain, Staging Lift................................ 00590-41241-71 .....7-5 Chain, Staging Lift................................ 00590-41331-71 .....7-5 Clamp ................................................ 00590-04055-71 ...6-39 Clamp ................................................ 00590-40200-71 ...6-35 Clamp ................................................ 00590-40200-71 ...7-10 Clamp ................................................ 00590-40935-71 .....3-5 Clamp ................................................ 00590-40974-71 .....3-3 Clamp ................................................ 00590-40974-71 .....5-5 Clamp ................................................ 00590-41035-71 ...6-11 Clamp ................................................ 00590-41124-71 .....6-5 Clamp ................................................ 00590-41124-71 .....6-7 Clamp ................................................ 00590-41504-71 .....8-5 Clamp ................................................ 00590-41590-71 .....2-5 Clamp ................................................ 00590-41590-71 .....6-9 Clamp ................................................ 00590-41608-71 ...6-11 Clamp, Cable...................................... 00590-40934-71 ...3-11 Clamp, Poly ........................................ 00590-04055-71 .....7-9 Clevis ................................................. 00590-41798-71 ...6-27 Clip.................................................... 00590-03891-71 .....4-5 Coil and Frame Assembly ..................... 00590-48032-71 ...5-11 Coil Package, Field .............................. 00590-41266-71 ...5-14 Coil .................................................... 00590-05179-71 ...6-19 Coil .................................................... 00590-05182-71 ...6-19 Coil .................................................... 00590-41152-71 ...6-17 Column, Inner ...................................... 00590-41244-71 .....7-3 Column, Inner ...................................... 00590-41255-71 .....7-3 Column, Inner ...................................... 00590-41258-71 .....7-5 Column, Inner ...................................... 00590-41259-71 .....7-5 Column, Inner ...................................... 00590-41260-71 .....7-5 Column, Inner ...................................... 00590-41293-71 .....7-3 Column, Intermediate............................ 00590-48020-71 .....7-5 Column, Intermediate............................ 00590-48021-71 .....7-5 Column, Intermediate............................ 00590-48022-71 .....7-5 Column, Outer..................................... 00590-41243-71 .....7-3 Column, Outer..................................... 00590-41252-71 .....7-3 Column, Outer..................................... 00590-41268-71 .....7-3 Column, Outer..................................... 00590-41273-71 .....7-5

A-2

Description

Part No.

Page

Column, Outer .....................................00590-41274-71 ..... 7-5 Column, Outer .....................................00590-41275-71 ..... 7-5 Compensator Seal Kit ...........................00590-41082-71 ..... 6-3 Compensator, Cylinder Assembly ...........00590-41081-71 ..... 6-3 Connector, SB-175 ..............................00590-40800-71 ... 5-12 Connector, SB-175 ..............................00590-40951-71 ... 5-12 Connector, SB-175 ..............................00590-40975-71 ... 5-12 Connector, SB-175 ...............................00590-40416-71 ... 5-12 Console ...............................................00590-41712-71 ..... 2-7 Contact Assembly, Fixed........................00590-43142-71 ... 5-11 Contact Assembly, Moving ....................00590-43143-71 ... 5-11 Contactor Assembly, EE.........................00590-41593-71 ... 5-11 Control Valve Assembly, Double Spool....00590-41000-71 ... 6-14 Control, Thumb, Black ...........................00590-41370-71 ..... 3-7 Control, Thumb, Orange........................00590-47178-71 ..... 3-7 Controller, 200 Amp System ..................00590-50590-71 ..... 5-8 Counterweight (90 lb.) .........................00590-41353-71 ..... 2-8 Coupler ...............................................00590-41037-71 ... 6-11 Cover Band Kit, EE ...............................00590-41588-71 ... 5-17 Cover ..................................................00590-04062-71 ... 6-39 Cover ..................................................00590-04062-71 ..... 7-9 Cover ..................................................00590-40948-71 ... 3-11 Cover ..................................................00590-41041-71 ... 6-11 Cover, Gear Case ................................00590-41233-71 ..... 4-4 Cover, Top...........................................00590-43144-71 ... 5-11 Cover, Valve ........................................00590-04159-71 ..... 7-9 Cushion ...............................................00590-40254-71 ..... 2-5 Cushion ...............................................00590-41602-71 ..... 2-5 Cylinder Assembly (1 Port) .....................00590-47994-71 ... 6-23 Cylinder Assembly (1 Port) .....................00590-47996-71 ... 6-23 Cylinder Assembly (1 Port) .....................00590-47998-71 ... 6-23 Cylinder Assembly (1 Port), Cold Storage .................................... ..........................................................00590-48000-71 ... 6-23 Cylinder Assembly (1 Port), Cold Storage .................................... ..........................................................00590-48002-71 ... 6-23 Cylinder Assembly (1 Port), Cold Storage .................................... ..........................................................00590-48004-71 ... 6-23 Cylinder Assembly (2 Port) .....................00590-47993-71 ... 6-23 Cylinder Assembly (2 Port) .....................00590-47995-71 ... 6-23 Cylinder Assembly (2 Port) .....................00590-47997-71 ... 6-23 Cylinder Assembly (2 Port), Cold Storage .................................... ..........................................................00590-47999-71 ... 6-23 Cylinder Assembly (2 Port), Cold Storage .................................... ..........................................................00590-48001-71 ... 6-23 Cylinder Assembly (2 Port), Cold Storage .................................... ..........................................................00590-48003-71 ... 6-23 Cylinder Assembly ................................00590-47940-71 ... 6-25 Cylinder Assembly ................................00590-47941-71 ... 6-25 Cylinder Assembly ................................00590-47942-71 ... 6-25 Cylinder Assembly, 4 in.........................00590-45496-71 ... 7-13 Cylinder Assembly, 6 in.........................00590-45503-71 ... 7-13 Cylinder Assembly, Cold Storage ...........00590-47943-71 ... 6-25 Cylinder Assembly, Cold Storage ...........00590-47944-71 ... 6-25 Cylinder Assembly, Cold Storage ...........00590-47945-71 ... 6-25 Cylinder Assembly, Lift ..........................00590-47946-71 ... 6-21 Cylinder Assembly, Lift ..........................00590-47947-71 ... 6-21 Cylinder Assembly, Lift ..........................00590-47948-71 ... 6-21 Cylinder Assembly, Lift, Cold Storage......00590-47949-71 ... 6-21 Cylinder Assembly, Lift, Cold Storage......00590-47950-71 ... 6-21 Cylinder Assembly, Lift, Cold Storage......00590-47951-71 ... 6-21 Cylinder Assembly, Tilt ..........................00590-04422-71 ... 6-29

00715-00045-13, 09 Apr 2013

Walkie Reach Stacker - Model 6BWR15

Description

Part No.

Alphabetical Parts Index

Page

Decal, 300 Amp...................................00590-41390-71 ... 2-15 Decal, EE.............................................00590-47613-71 ... 2-17 Decal, Forks .........................................00590-41310-71 ... 2-17 Decal, Graphic, No Riding ....................00590-46882-71 ... 2-17 Decal, Hand ........................................00590-41311-71 ... 2-17 Decal, No Step.....................................00590-47989-71 ... 2-17 Decal, Reach/Tilt ..................................00590-41309-71 ... 2-17 Decal, Reach/Tilt/Auxiliary ...................00590-41292-71 ... 2-17 Decal, Reach/Tilt/Sideshifter..................00590-41308-71 ... 2-17 Decal, Toyota.......................................00590-04497-71 ... 2-17 Decal, Toyota, Outlined.........................00590-41789-71 ... 2-17 Decal, Warning....................................00590-41790-71 ... 2-17 Device, Pallet Centering.........................00590-41366-71 ..... 8-7 Display, BDI/Hour Meter, Lift Interrupt .....00590-50165-71 ..... 8-3 Door ...................................................00590-41948-71 ..... 2-7 Door, Battery........................................00590-41508-71 ..... 2-9 Drive Motor Assembly ...........................00590-41270-71 ... 5-17 Drum, Brake.........................................00590-40374-71 ..... 4-3 Dust Shield...........................................00590-43150-71 ... 5-11 E Clip..................................................00590-40963-71 ..... 3-3 Elbow, 45 Degree ................................00590-41080-71 ..... 6-3 Elbow, 90 Degree ................................00590-44844-71 ... 6-37 Fan .....................................................00590-41272-71 ... 5-14 Field Coil Kit ........................................00590-41101-71 ... 5-17 Filter Assembly .....................................00590-41158-71 ... 6-17 Filter....................................................00590-41060-71 ... 6-11 Filter....................................................00590-41159-71 ... 6-17 Fitting ..................................................00590-46042-71 ... 7-13 Fitting, 90 Degree.................................00590-40802-71 ..... 6-7 Fitting, 90 Degree Bulkhead...................00590-41095-71 ..... 6-7 Fitting, 90 Degree.................................00590-40802-71 ..... 6-3 Fitting, 90 Degree.................................00590-41088-71 ..... 6-5 Fitting, Adapter ....................................00590-05112-71 ... 6-35 Fitting, Adapter ....................................00590-05112-71 ... 6-37 Fitting, Adapter ....................................00590-05112-71 ... 6-39 Fitting, Adapter ....................................00590-05112-71 ... 6-40 Fitting, Adapter ....................................00590-41045-71 ..... 6-3 Fitting, Adapter ....................................00590-41076-71 ... 6-33 Fitting, Adapter ....................................00590-41086-71 ..... 6-5 Fitting, Adapter ....................................00590-41110-71 ..... 6-3 Fitting, Adapter ....................................00590-41110-71 ..... 6-7 Fitting, Adapter, Straight .......................00590-05113-71 ... 6-35 Fitting, Adapter, Straight........................00590-05113-71 ..... 6-3 Fitting, Adapter, Straight........................00590-05113-71 ... 6-37 Fitting, Adapter, Straight........................00590-05113-71 ... 6-39 Fitting, Adapter, Straight........................00590-05113-71 ... 6-40 Fitting, Bulkhead ...................................00590-41076-71 ... 6-31 Fitting, Diagnostic .................................00590-41070-71 ..... 6-9 Fitting, Female Receptacle Wire .............00590-41503-71 ..... 8-5 Fitting, Grease (Cold Storage) ................00590-03673-71 ..... 3-3 Fitting, Grease......................................00590-03672-71 ... 7-15 Fitting, Grease......................................00590-03673-71 ... 2-13 Fitting, Grease......................................00590-03673-71 ... 6-27 Fitting, Grease......................................00590-03673-71 ... 7-14 Fitting, Grease......................................00590-03673-71 ..... 7-6 Fitting, Grease......................................00590-03673-71 ..... 7-9 Fitting, Grease......................................00590-45507-71 ... 7-13 Fitting, Grease, 90 Degree ....................00590-40175-71 ..... 3-5 Fitting, Male, Tab Wire .........................00590-05121-71 ..... 8-9 Fitting, Male, Tab Wire .........................00590-40982-71 ..... 5-3 Fitting, Socket Wire...............................00590-41362-71 ..... 8-5

00715-00045-13, 09 Apr 2013

Description

Part No.

Page

Fitting, Tee........................................... 00590-41091-71..... 6-3 Fitting, Tee........................................... 00590-41091-71..... 6-7 Float Kit, Detent.................................... 00590-48014-71... 6-14 Fork Assembly, 30 in. (762 mm) ............ 00590-43645-71... 7-16 Fork Assembly, 36 in. (914 mm) ............ 00590-43646-71... 7-16 Fork Assembly, 42 in. (1066 mm) .......... 00590-43647-71... 7-16 Fork Assembly, 48 in. (1219 mm) .......... 00590-43648-71... 7-16 Frame, Battery Roller............................. 00590-41433-71..... 2-9 Fuse, 300 Amp .................................... 00590-41025-71..... 5-7 Gauge, Hour Meter .............................. 00590-40977-71..... 8-3 Gear................................................... 00590-40998-71... 3-11 Gear, Drive ......................................... 00590-41269-71..... 4-4 Gear, Idler .......................................... 00590-40393-71..... 4-4 Gear, Pinion ........................................ 00590-40376-71..... 4-4 Grip, Fixed .......................................... 00590-40961-71... 3-11 Grip, Twist........................................... 00590-40942-71... 3-11 Grommet ............................................. 00590-41340-71... 2-15 Grommet ............................................. 00590-41434-71... 2-15 Grommet ............................................. 00590-41946-71... 2-19 Guard................................................. 00590-40938-71... 3-11 Handle................................................ 00590-41069-71..... 6-9 Handle................................................ 00590-41371-71... 6-13 Handle, Pivot ....................................... 00590-40933-71..... 3-3 Handle, Stem ....................................... 00590-40962-71..... 3-3 Harness............................................... 00590-40996-71..... 5-5 Harness, Control Head.......................... 00590-40986-71..... 5-5 Harness, Handle, Stem.......................... 00590-40995-71..... 5-5 Harness, Heater ................................... 00590-41427-71..... 8-9 Harness, Main ..................................... 00590-40997-71..... 5-5 Harness, Wire ..................................... 00590-41014-71..... 8-3 Head, Commutator End......................... 00590-41237-71... 5-17 Head, Commutator End......................... 00590-41287-71... 5-14 Head, Drive End................................... 00590-41265-71... 5-17 Head, Drive End................................... 00590-41280-71... 5-14 Head, End ........................................... 00590-41071-71... 6-11 Head, Sheave ...................................... 00590-03970-71... 7-14 Heater................................................. 00590-41426-71..... 8-9 Hook, Lower ........................................ 00590-45499-71... 7-13 Horn ................................................... 00590-40670-71..... 5-9 Hose................................................... 00590-41949-71... 6-37 Hose................................................... 00590-42274-71... 6-37 Hose and Cable Assembly..................... 00590-41028-71... 6-33 Hose and Cable Assembly..................... 00590-46071-71... 6-31 Hose and Cable Assembly..................... 00590-48023-71... 6-33 Hose and Cable Assembly..................... 00590-48024-71... 6-33 Hose and Cable Assembly..................... 00590-48026-71... 6-33 Hose and Cable Assembly..................... 00590-48028-71... 6-31 Hose and Cable Assembly..................... 00590-48029-71... 6-33 Hose and Cable Assembly..................... 00590-48030-71... 6-33 Hose and Cable Assembly..................... 00590-48033-71... 6-31 Hose Assembly..................................... 00590-04059-71... 6-39 Hose Assembly..................................... 00590-41047-71... 6-39 Hose Assembly..................................... 00590-41096-71..... 6-7 Hose Assembly..................................... 00590-41097-71..... 6-3 Hose Assembly..................................... 00590-41111-71... 6-39 Hose Assembly..................................... 00590-41116-71..... 6-3 Hose Assembly..................................... 00590-41128-71... 6-39 Hose Assembly..................................... 00590-41548-71... 6-33 Hose Assembly, 71/150 in. Mast .......... 00590-50774-71..... 6-7 Hose Assembly, 83/180 in. Mast .......... 00590-50775-71..... 6-7 Hose Assembly, 87/189 in. Mast .......... 00590-41094-71..... 6-7

A-3

Alphabetical Parts Index

Description

Walkie Reach Stacker - Model 6BWR15

Part No.

Page

Hose .................................................. 00590-04060-71 ...6-35 Hose .................................................. 00590-39930-71 ...6-40 Hose .................................................. 00590-39931-71 ...6-40 Hose .................................................. 00590-41033-71 ...6-11 Hose .................................................. 00590-41038-71 .....6-7 Hose .................................................. 00590-41048-71 .....6-7 Hose .................................................. 00590-41078-71 .....6-5 Hose .................................................. 00590-41084-71 .....6-5 Hose .................................................. 00590-41102-71 .....6-5 Hose .................................................. 00590-41548-71 ...6-31 Hose .................................................. 00590-42308-71 ...6-40 Hose .................................................. 00590-43816-71 ...6-35 Hose .................................................. 00590-48015-71 .....6-7 Housing, Switch ................................... 00590-40944-71 ...3-11 Hub.................................................... 00590-41204-71 .....4-6 Hub, Cap............................................ 00590-04762-71 ...2-13 Insulator, Main Terminal........................ 00590-48013-71 ...5-11 Key .................................................... 00590-40379-71 .....4-3 Key .................................................... 00590-40379-71 .....4-4 Keys (Set of 2) ..................................... 00590-40979-71 .....5-3 Kit, Programmable Maintenance Tool ..... 00590-49981-71 ...8-11 Kit, Rod Assembly ................................ 00590-40631-71 ...6-27 Kit, Seal .............................................. 00590-04389-71 ...6-27 Knob (Lift/Lower) ................................. 00590-41486-71 ...6-13 Knob Kit.............................................. 00590-45059-71 ...7-16 Knob, Auxiliary (Reach and Tilt)............. 00590-41336-71 ...6-13 Knob, Auxiliary (Reach, Tilt, and Sideshift)................................... .......................................................... 00590-41335-71 ...6-13 Latch .................................................. 00590-41537-71 .....2-7 Latch .................................................. 00590-41947-71 .....2-7 Lead Assembly Kit ................................ 00590-41246-71 ...5-17 Lens, Amber ........................................ 00590-39652-71 .....8-5 Lens, Amber ........................................ 00590-39652-71 .....8-5 Lens, Blue............................................ 00590-41458-71 .....8-5 Lens, Red ............................................ 00590-39653-71 .....8-5 Lens, Red ............................................ 00590-39653-71 .....8-5 Lever .................................................. 00590-39656-71 .....4-5 Lid, EE ................................................ 00590-50738-71 ...2-15 Lifter, Battery Pack ................................ 00590-40608-71 ...8-11 Light, Amber Flashing ........................... 00590-04051-71 .....8-5 Light, Amber Strobe.............................. 00590-04053-71 .....8-5 Light, Blue Flashing............................... 00590-41356-71 .....8-5 Light, Red Flashing ............................... 00590-04052-71 .....8-5 Light, Red Strobe.................................. 00590-04054-71 .....8-5 Line, Hydraulic..................................... 00590-03997-71 .....7-5 Link .................................................... 00590-45647-71 ...6-13 Linkage, Brake..................................... 00590-41228-71 .....4-3 Magnet............................................... 00590-41068-71 .....6-9 Manifold Assembly............................... 00590-40754-71 ...6-19 Manifold Assembly............................... 00590-41935-71 ...6-19 Manifold ............................................. 00590-04056-71 ...7-10 Manifold ............................................. 00590-42163-71 .....7-9 Motor Assembly, Pump ......................... 00590-41289-71 ...5-14 Mounting ............................................ 00590-41039-71 ...6-11 Nut .................................................... 00590-00030-71 .....5-7 Nut .................................................... 00590-03756-71 .....3-3 Nut .................................................... 00590-03756-71 .....5-5 Nut .................................................... 00590-03923-71 .....4-3 Nut .................................................... 00590-03923-71 ...5-12 Nut .................................................... 00590-03923-71 .....5-7 Nut .................................................... 00590-03923-71 ...6-39

A-4

Description

Part No.

Page

Nut .....................................................00590-03924-71 ..... 2-5 Nut .....................................................00590-03924-71 ..... 3-5 Nut .....................................................00590-03924-71 ..... 6-5 Nut .....................................................00590-03924-71 ... 7-10 Nut .....................................................00590-03929-71 ... 2-19 Nut .....................................................00590-03929-71 ... 6-35 Nut .....................................................00590-03929-71 ... 7-10 Nut .....................................................00590-03974-71 ..... 7-3 Nut .....................................................00590-03974-71 ..... 7-5 Nut .....................................................00590-39861-71 ... 3-11 Nut .....................................................00590-40164-71 ... 6-31 Nut .....................................................00590-40164-71 ... 6-33 Nut .....................................................00590-40377-71 ... 5-13 Nut .....................................................00590-41087-71 ..... 6-7 Nut .....................................................00590-41125-71 ... 6-15 Nut .....................................................00590-41172-71 ... 2-11 Nut .....................................................00590-41172-71 ..... 7-3 Nut .....................................................00590-41172-71 ..... 7-5 Nut .....................................................00590-41932-71 ... 6-27 Nut .....................................................00590-45500-71 ... 7-13 Nut, Clip .............................................00590-43542-71 ..... 5-9 Nut, Flanged........................................00590-40377-71 ..... 4-3 Nut, Flanged........................................00590-40377-71 ..... 4-4 Nut, Flanged........................................00590-40394-71 ..... 4-4 Nut, Jam..............................................00590-03934-71 ..... 7-3 Nut, Jam..............................................00590-03934-71 ..... 7-5 Nut, Jam..............................................00590-03936-71 ..... 7-9 Nut, Jam..............................................00590-41146-71 ... 6-14 Nut, Lock .............................................00590-03930-71 ... 6-27 Nut, Slotted..........................................00590-41109-71 ... 2-13 Nut, Twin.............................................00590-03773-71 ..... 5-3 Orifice.................................................00590-41079-71 ..... 6-3 Orifice.................................................00590-41123-71 ... 6-39 O-Ring.................................................00590-41053-71 ... 6-11 O-Ring.................................................00590-41130-71 ... 6-14 O-Ring.................................................00590-41160-71 ... 6-17 O-Ring.................................................00590-41161-71 ... 6-17 O-Ring.................................................00590-41750-71 ... 6-17 Pad, Lower...........................................00590-45518-71 ... 7-13 Pad, Lower, Hook .................................00590-45498-71 ... 7-13 Pad, Upper ..........................................00590-47937-71 ... 7-13 Panel...................................................00590-50735-71 ..... 5-8 Panel, Kick...........................................00590-41518-71 ..... 2-7 Pin ......................................................00590-04384-71 ..... 7-9 Pin ......................................................00590-04384-71 ..... 7-9 Pin ......................................................00590-04413-71 ..... 7-9 Pin ......................................................00590-41027-71 ... 6-11 Pin ......................................................00590-41099-71 ..... 3-3 Pin ......................................................00590-41583-71 ..... 7-9 Pin, 12 mm ..........................................00590-40943-71 ... 3-11 Pin, 7 mm ............................................00590-41383-71 ... 3-11 Pin, Anchor ..........................................00590-03900-71 ..... 7-5 Pin, Brake Pivot (Cold Storage) ...............00590-40929-71 ..... 3-3 Pin, Brake Pivot ....................................00590-40928-71 ..... 3-3 Pin, Chain............................................00590-03995-71 ..... 7-3 Pin, Chain............................................00590-03995-71 ..... 7-5 Pin, Clevis............................................00590-03906-71 ... 6-27 Pin, Clevis............................................00590-03907-71 ... 6-27 Pin, Cotter............................................00590-03669-71 ... 7-10 Pin, Cotter............................................00590-03669-71 ..... 7-3 Pin, Cotter............................................00590-03669-71 ..... 7-5

00715-00045-13, 09 Apr 2013

Walkie Reach Stacker - Model 6BWR15

Description

Part No.

Alphabetical Parts Index

Page

Pin, Cotter............................................00590-03671-71 ..... 7-3 Pin, Cotter............................................00590-03671-71 ..... 7-5 Pin, Cylinder Anchor .............................00590-41247-71 ..... 7-3 Pin, Dowel ...........................................00590-40399-71 ..... 4-4 Pin, Dowel ...........................................00590-41059-71 ... 6-11 Pin, Groove .........................................00590-40950-71 ..... 3-3 Pin, Roll ...............................................00590-03662-71 ..... 7-9 Pin, Roll ...............................................00590-03664-71 ... 6-13 Pin, Roll ...............................................00590-03791-71 ... 6-27 Pin, Roll ...............................................00590-40936-71 ... 3-11 Pin, Roll ...............................................00590-41108-71 ... 2-13 Pin, Roll ...............................................00590-41377-71 ... 3-11 Pin, Roll ...............................................00590-41377-71 ..... 3-7 Pin, Split ..............................................00590-45497-71 ... 7-13 Pin, Tapered ........................................00590-50765-71 ..... 3-3 Pin, Tapered ........................................00590-50766-71 ..... 3-3 Pin, Threaded.......................................00590-41383-71 ..... 3-7 Pin, Yoke .............................................00590-41509-71 ... 7-10 Piston ..................................................00590-03968-71 ... 6-21 Piston ..................................................00590-03968-71 ... 6-25 Piston ..................................................00590-41207-71 ... 6-23 Piston ..................................................00590-41933-71 ... 6-27 Piston, 4 in...........................................00590-39514-71 ... 7-13 Piston, 6 in...........................................00590-48016-71 ... 7-13 Pivot....................................................00590-41217-71 ... 2-11 Plate Assembly, Brush Box .....................00590-41250-71 ... 5-17 Plate Assembly, Brush............................00590-41284-71 ... 5-14 Plate....................................................00590-05286-71 ..... 4-5 Plate....................................................00590-41425-71 ..... 2-7 Plate, Adapter, EE.................................00590-50719-71 ..... 8-6 Plate, Base ...........................................00590-41119-71 ... 2-13 Plate, Latch ..........................................00590-41418-71 ..... 2-7 Plug Assembly ......................................00590-41139-71 ... 6-14 Plug ....................................................00590-05052-71 ... 6-23 Plug ....................................................00590-41148-71 ... 6-14 Plug ....................................................00590-42128-71 ... 6-19 Plug, Connector ....................................00590-40992-71 ..... 5-5 Plug, Diode ........................................00590-40990-71 ..... 8-6 Plug, Diode ..........................................00590-40990-71 ..... 5-5 Plug, Drain/Fill Pipe ..............................00590-40397-71 ..... 4-4 Plug, Hole............................................00590-41012-71 ..... 8-3 Plug, Large...........................................00590-41154-71 ... 6-17 Plug, No Sideshifter (7/16-20) ...............00590-39934-71 ... 6-40 Plug, No Sideshifter (9/16-18) ..............00590-03704-71 ... 6-40 Plug, Small...........................................00590-41254-71 ... 6-17 Plunger Assembly..................................00590-03882-71 ... 6-23 Plunger Assembly..................................00590-03959-71 ... 6-21 Plunger Assembly..................................00590-03959-71 ... 6-25 Pocket .................................................00590-41641-71 ..... 2-5 Poppet.................................................00590-41140-71 ... 6-14 Potentiometer .......................................00590-46896-71 ... 3-11 Pump and Motor Assembly ....................00590-41062-71 ... 6-11 Pump Assembly, 5 GPM ........................00590-41064-71 ... 6-11 Race ...................................................00590-05145-71 ... 7-14 Race, Inner ..........................................00590-05145-71 ..... 7-6 Reach Cylinder Assembly, Left-Hand (Three Stage)......................... ..........................................................00590-50778-71 ... 6-27 Reach Cylinder Assembly, Left-Hand (Two Stage)........................... ..........................................................00590-41930-71 ... 6-27 Reach Cylinder Assembly, Right-Hand (Three Stage)...................... ..........................................................00590-50777-71 ... 6-27

00715-00045-13, 09 Apr 2013

Description

Part No.

Page

Reach Cylinder Assembly, Right-Hand (Two Stage)........................ .......................................................... 00590-41929-71... 6-27 Receptacle, Socket................................ 00590-40993-71..... 5-5 Regulator, Flow .................................... 00590-41089-71..... 6-7 Regulator, Flow .................................... 00590-42200-71..... 6-5 Reservoir ............................................. 00590-41066-71..... 6-9 Retainer .............................................. 00590-40402-71..... 4-3 Retainer, Cylinder................................. 00590-03903-71... 6-29 Return ................................................. 00590-41375-71..... 3-7 Reverser Assembly (Three Wire) ............. 00590-47972-71... 3-11 Ring.................................................... 00590-40385-71..... 4-4 Ring, Cylinder, Cap.............................. 00590-39518-71... 7-13 Ring, Retainer ...................................... 00590-03683-71... 6-21 Ring, Retainer ...................................... 00590-03683-71... 6-25 Ring, Retainer ...................................... 00590-03859-71... 6-23 Ring, Retainer ...................................... 00590-03979-71... 7-14 Ring, Retainer ...................................... 00590-41186-71... 6-21 Ring, Retainer ...................................... 00590-41264-71... 5-17 Rivet, Tag ............................................ 00590-05115-71... 2-17 Rod, 4 in. ............................................ 00590-39520-71... 7-13 Rod, 6 in. ............................................ 00590-39521-71... 7-13 Rod, Cylinder....................................... 00590-03905-71... 6-29 Rod, Cylinder....................................... 00590-41187-71... 6-21 Rod, Cylinder....................................... 00590-41188-71... 6-21 Rod, Cylinder....................................... 00590-41189-71... 6-21 Rod, Cylinder....................................... 00590-41931-71... 6-27 Rod, Cylinder....................................... 00590-47935-71... 6-25 Rod, Cylinder....................................... 00590-47990-71... 6-23 Rod, Cylinder....................................... 00590-47991-71... 6-23 Rod, Cylinder....................................... 00590-47992-71... 6-23 Rod, Cylinder....................................... 00590-48017-71... 6-25 Rod, Cylinder....................................... 00590-48018-71... 6-25 Rod, Push ............................................ 00590-41227-71..... 4-3 Roller, Battery ...................................... 00590-41496-71..... 2-9 Screen ................................................ 00590-41295-71... 2-19 Screen ................................................ 00590-41316-71... 2-19 Screen ................................................ 00590-41317-71... 2-19 Screen ................................................ 00590-41319-71... 2-19 Screen ................................................ 00590-41321-71... 2-19 Screw ................................................. 00590-03838-71... 6-39 Screw ................................................. 00590-03838-71..... 7-9 Screw ................................................. 00590-03914-71... 3-11 Screw ................................................. 00590-03914-71..... 8-9 Screw ................................................. 00590-03917-71..... 2-7 Screw ................................................. 00590-03919-71..... 3-3 Screw ................................................. 00590-05061-71... 6-23 Screw ................................................. 00590-05061-71... 6-25 Screw ................................................. 00590-41021-71... 6-15 Screw ................................................. 00590-41022-71... 6-15 Screw ................................................. 00590-41360-71..... 8-7 Screw ................................................. 00590-45526-71... 7-13 Screw ................................................. 00590-48296-71... 6-21 Screw ................................................. 00590-49079-71..... 3-3 Screw ................................................. 00590-49079-71... 6-35 Screw ................................................. 00590-49079-71..... 6-5 Screw ................................................. 00590-49079-71..... 6-7 Screw ................................................. 00590-49079-71... 7-10 Screw ................................................. 00590-49079-71..... 7-5 Screw ................................................. 00590-49079-71..... 7-6 Screw ................................................. 00590-49079-71..... 7-9 Screw, Adjustment ................................ 00590-41132-71... 6-14

A-5

Alphabetical Parts Index

Description

Walkie Reach Stacker - Model 6BWR15

Part No.

Page

Screw, Button Head.............................. 00590-03927-71 .....7-5 Screw, Cap ......................................... 00590-03805-71 .....7-9 Screw, Cap ......................................... 00590-03914-71 ...2-15 Screw, Cap ......................................... 00590-03920-71 .....4-3 Screw, Cap ......................................... 00590-03920-71 .....5-7 Screw, Cap ......................................... 00590-03920-71 ...6-29 Screw, Cap ......................................... 00590-03921-71 .....7-3 Screw, Cap ......................................... 00590-03921-71 .....8-8 Screw, Cap ......................................... 00590-03922-71 .....7-6 Screw, Cap ......................................... 00590-05154-71 .....7-5 Screw, Cap ......................................... 00590-40872-71 ...2-11 Screw, Cap ......................................... 00590-40872-71 .....2-7 Screw, Cap ......................................... 00590-40872-71 ...6-13 Screw, Cap ......................................... 00590-40872-71 ...6-33 Screw, Cap ......................................... 00590-40965-71 ...5-12 Screw, Cap ......................................... 00590-41009-71 ...2-13 Screw, Cap ......................................... 00590-41043-71 ...6-11 Screw, Cap ......................................... 00590-41052-71 .....6-9 Screw, Cap ......................................... 00590-41163-71 ...2-11 Screw, Cap ......................................... 00590-41185-71 ...2-11 Screw, Cap ......................................... 00590-41219-71 ...2-11 Screw, Cap ......................................... 00590-41248-71 .....7-3 Screw, Cap ......................................... 00590-41248-71 .....7-5 Screw, Cap ......................................... 00590-41346-71 ...6-13 Screw, Cap ......................................... 00590-41360-71 .....2-8 Screw, Cap ......................................... 00590-41389-71 ...6-13 Screw, Cap ......................................... 00590-41421-71 .....5-7 Screw, Cap ......................................... 00590-41421-71 .....5-8 Screw, Cap ......................................... 00590-41421-71 .....8-6 Screw, Cap ......................................... 00590-41610-71 ...6-11 Screw, Cap ......................................... 00590-41611-71 ...5-13 Screw, Cap ......................................... 00590-41684-71 .....2-5 Screw, Cap ......................................... 00590-48027-71 ...7-10 Screw, Cap, EE ................................... 00590-41421-71 .....8-6 Screw, Cap, Mounting.......................... 00590-41421-71 ...5-11 Screw, Flat Head ................................. 00590-03839-71 .....7-9 Screw, Flat Head ................................. 00590-03919-71 .....5-5 Screw, Flat Head ................................. 00590-40945-71 ...3-11 Screw, Flat Head ................................. 00590-40958-71 .....3-3 Screw, Flat Head ................................. 00590-41051-71 ...6-11 Screw, Flat Head ................................. 00590-41341-71 ...6-13 Screw, Flat Head ................................. 00590-41364-71 .....8-5 Screw, Flat Head ................................. 00590-43580-71 ...3-11 Screw, Flat Head, Lock ......................... 00590-03919-71 .....7-9 Screw, Flat Head, Locking..................... 00590-03919-71 ...3-11 Screw, Lock ......................................... 00590-03820-71 .....7-9 Screw, Locking .................................... 00590-41389-71 .....2-7 Screw, Relief Adjuster ........................... 00590-41055-71 ...6-11 Screw, Round ...................................... 00590-03699-71 .....5-3 Screw, Set........................................... 00590-03913-71 .....3-3 Screw, Set........................................... 00590-03913-71 ...7-14 Screw, Set........................................... 00590-03913-71 ...7-15 Screw, Shoulder................................... 00590-40973-71 ...3-11 Screw, Shroud ..................................... 00590-48025-71 ...5-11 Screw, Slotted ..................................... 00590-41505-71 .....8-5 Screw, Socket Head ............................. 00590-03659-71 .....7-9 Screw, Socket Head ............................. 00590-40373-71 .....4-4 Screw, Socket Head ............................. 00590-40386-71 .....3-3 Screw, Socket Head ............................. 00590-40386-71 .....4-3 Screw, Socket Head ............................. 00590-40401-71 .....4-3 Screw, Socket Head ............................. 00590-41061-71 ...6-11

A-6

Description

Part No.

Page

Screw, Socket Head..............................00590-41294-71 ..... 4-3 Screw, Socket Head..............................00590-41515-71 ..... 3-5 Screw, Socket Head..............................00590-41685-71 ..... 2-5 Screw, Socket Head..............................00590-49079-71 ..... 3-5 Screw, Socket Head..............................00590-50167-71 ..... 5-9 Screw, Socket Head, Flat.......................00590-40958-71 ..... 2-5 Screw, Socket Head, Flat.......................00590-41550-71 ..... 2-7 Screw, Socket ......................................00590-40940-71 ... 3-11 Screw, Socket ......................................00590-41515-71 ..... 2-7 Screw, Top Cover .................................00590-43145-71 ... 5-11 Seal Kit ...............................................00590-45578-71 ... 6-21 Seal Kit ...............................................00590-45578-71 ... 6-25 Seal Kit................................................00590-39529-71 ... 7-13 Seal Kit ...............................................00590-41164-71 ... 6-19 Seal Kit ...............................................00590-41174-71 ... 6-19 Seal Kit................................................00590-41153-71 ... 6-17 Seal Kit................................................00590-47093-71 ... 6-23 Seal Kit, Cold Storage...........................00590-47092-71 ... 6-23 Seal Kit................................................00590-41157-71 ... 6-17 Seal ....................................................00590-41256-71 ... 5-17 Seal ....................................................00590-41267-71 ..... 4-4 Seal, Felt .............................................00590-41117-71 ... 2-13 Seal, Large Felt.....................................00590-41127-71 ..... 3-5 Seal, Oil..............................................00590-41407-71 ... 6-11 Seal, Small Felt.....................................00590-40952-71 ..... 3-5 Seat, Valve ..........................................00590-41131-71 ... 6-14 Shaft ...................................................00590-03876-71 ..... 7-6 Shaft ...................................................00590-03969-71 ... 7-14 Shaft ...................................................00590-04321-71 ... 7-14 Shaft ...................................................00590-41337-71 ... 6-13 Shaft, Cam ..........................................00590-41358-71 ... 3-11 Shaft, Cam ..........................................00590-41358-71 ..... 3-7 Shaft, Roller .........................................00590-41367-71 ..... 2-9 Shaft, Sheave .......................................00590-03977-71 ..... 7-6 Sheave ................................................00590-03994-71 ..... 7-5 Sheave, Chain .....................................00590-03873-71 ... 7-14 Sheave, Chain .....................................00590-03873-71 ..... 7-5 Sheave, Hose .......................................00590-03918-71 ..... 7-6 Sheave, Hydraulic and Electrical ............00590-03983-71 ..... 7-6 Shield, Top ..........................................00590-41329-71 ... 2-19 Shield, Upper (Three Stage Only) ...........00590-41193-71 ... 2-19 Shim ...................................................00590-03694-71 ... 7-10 Shim ...................................................00590-03824-71 ..... 7-9 Shim ...................................................00590-03825-71 ... 7-10 Shim ...................................................00590-03973-71 ... 7-14 Shim ...................................................00590-40127-71 ... 7-10 Shim, 0.05 in.......................................00590-03691-71 ..... 7-3 Shim, 0.05 in.......................................00590-03691-71 ..... 7-5 Shim, 0.08 in.......................................00590-03693-71 ..... 7-3 Shim, 0.08 in.......................................00590-03693-71 ..... 7-5 Shoe, Brake .........................................00590-39575-71 ..... 4-5 Shroud, Upper, Steel .............................00590-48019-71 ... 5-11 Sideshifter Assembly, 4 in. .....................00590-45510-71 ... 7-13 Sideshifter Assembly, 6 in. .....................00590-45509-71 ... 7-13 Sleeve .................................................00590-43579-71 ... 6-37 Sleeve .................................................00590-43579-71 ..... 5-7 Socket, Relief Valve...............................00590-41397-71 ... 8-11 Solenoid, Pump ....................................00590-46401-71 ..... 5-8 Spacer ................................................00590-03856-71 ..... 7-6 Spacer ................................................00590-41137-71 ... 6-14 Spacer ................................................00590-46326-71 ..... 3-3

00715-00045-13, 09 Apr 2013

Walkie Reach Stacker - Model 6BWR15

Description

Part No.

Alphabetical Parts Index

Page

Spring Set, Brush ..................................00590-41283-71 ... 5-14 Spring .................................................00590-03875-71 ... 6-21 Spring .................................................00590-03875-71 ... 6-23 Spring .................................................00590-03875-71 ... 6-25 Spring .................................................00590-39570-71 ..... 4-5 Spring .................................................00590-40937-71 ..... 3-3 Spring .................................................00590-41056-71 ... 6-11 Spring .................................................00590-41138-71 ... 6-14 Spring .................................................00590-41183-71 ... 2-11 Spring .................................................00590-41226-71 ..... 4-3 Spring, Base ........................................00590-41173-71 ... 2-11 Spring, Brush .......................................00590-41251-71 ... 5-17 Spring, Retainer....................................00590-41179-71 ... 2-11 Spring, Return ......................................00590-40954-71 ... 3-11 Spring, Return ......................................00590-41373-71 ..... 3-7 Spring, Return ......................................00590-43146-71 ... 5-11 Strap, Static .........................................00590-41469-71 ... 5-13 Stud, Standoff, Shield Mounting (Three Stage)............................... ..........................................................00590-50771-71 ... 2-19 Stud, Standoff, Shield Mounting (Two Stage)................................. ..........................................................00590-47595-71 ... 2-19 Support ...............................................00590-41576-71 ..... 2-5 Support, Cylinder, 32 in. .......................00590-45505-71 ... 7-13 Support, Cylinder, 37 in. .......................00590-45603-71 ... 7-13 Switch ................................................00590-41369-71 ... 6-13 Switch Assembly, Forward and Reverse ...00590-41018-71 ... 3-11 Switch .................................................00590-00614-71 ..... 5-3 Switch .................................................00590-41020-71 ... 6-15 Switch, Brake Interlock (Sealed) ..............00590-03798-71 ..... 5-3 Switch, Disconnect ................................00590-40983-71 ..... 5-3 Switch, Horn ........................................00590-40953-71 ... 3-11 Switch, Key..........................................00590-40978-71 ..... 5-3 Switch, Lift ...........................................00590-41016-71 ... 3-11 Switch, Lower.......................................00590-41017-71 ... 3-11 Switch, Toggle......................................00590-47956-71 ..... 5-3 Tab, Disconnect ....................................00590-05227-71 ..... 8-3 Tee .....................................................00590-41049-71 ..... 6-7 Tee .....................................................00590-41098-71 ..... 6-5 Thermostat ...........................................00590-39623-71 ..... 8-9 Tie, Wire .............................................00590-03848-71 ... 6-37 Tie, Wire .............................................00590-03847-71 ..... 5-7 Tire, Poly .............................................00590-41208-71 ..... 4-6 Tire, Rubber, Grip (Walnut Shell) ............00590-41209-71 ..... 4-6 Tire, Rubber, Lugged .............................00590-41210-71 ..... 4-6 Tire, Rubber, Siped ...............................00590-47957-71 ..... 4-6 Tire, Rubber, Smooth.............................00590-41212-71 ..... 4-6 Tire, Rubber, Smooth, Non-Marking .......00590-41211-71 ..... 4-6 Tool, Bearing Installing ..........................00590-41432-71 ... 8-11 Transmission Assembly ..........................00590-41235-71 ..... 4-4 Tube....................................................00590-04013-71 ... 6-37 Tube....................................................00590-41378-71 ... 6-13 Tube....................................................00590-41501-71 ... 6-13 Tube, 14 in. .........................................00590-41044-71 ... 6-11 Tube, Cylinder (1 Port) ..........................00590-41198-71 ... 6-23 Tube, Cylinder (1 Port) ..........................00590-41199-71 ... 6-23 Tube, Cylinder (1 Port) ..........................00590-41200-71 ... 6-23 Tube, Cylinder (2 Ports) .........................00590-41201-71 ... 6-23 Tube, Cylinder (2 Ports) .........................00590-41202-71 ... 6-23 Tube, Cylinder (2 Ports) .........................00590-41203-71 ... 6-23 Tube, Cylinder......................................00590-03904-71 ... 6-29 Tube, Cylinder......................................00590-41181-71 ... 6-21

00715-00045-13, 09 Apr 2013

Description

Part No.

Page

Tube, Cylinder ..................................... 00590-41182-71... 6-21 Tube, Cylinder ..................................... 00590-41191-71... 6-21 Tube, Cylinder ..................................... 00590-41205-71... 6-25 Tube, Cylinder ..................................... 00590-41218-71... 6-25 Tube, Cylinder ..................................... 00590-41230-71... 6-25 Tube, Cylinder, Left-Hand ...................... 00590-40059-71... 6-27 Tube, Cylinder, Right-Hand .................... 00590-40058-71... 6-27 Tube, Flash (Strobe Light)....................... 00590-41361-71..... 8-5 Valve (3-Way, 2-Position) ...................... 00590-41156-71... 6-17 Valve Assembly, Control, Solenoid ......... 00590-41150-71... 6-17 Valve, Bi-Directional.............................. 00590-05180-71... 6-19 Valve, Check ....................................... 00590-41151-71... 6-17 Valve, Flow Limiting .............................. 00590-42199-71..... 6-5 Valve, Flow Limiting, 10 GPM................ 00590-41083-71..... 6-7 Valve, Flow Limiting, 16 GPM................ 00590-41112-71..... 6-7 Valve, Flow Limiting, 7.5 GPM............... 00590-41083-71..... 6-7 Valve, N.C. ......................................... 00590-40109-71... 6-19 Valve, N.C. ......................................... 00590-41129-71... 6-17 Washer (Screen Only) .......................... 00590-05149-71... 2-19 Washer............................................... 00590-03803-71..... 4-3 Washer............................................... 00590-03902-71..... 7-9 Washer............................................... 00590-40946-71... 3-11 Washer............................................... 00590-40956-71..... 3-3 Washer............................................... 00590-41113-71... 2-13 Washer............................................... 00590-41374-71..... 7-9 Washer............................................... 00590-45502-71... 7-13 Washer, Flat Brass ............................... 00590-40964-71..... 5-7 Washer, Flat........................................ 00590-00568-71..... 5-7 Washer, Flat........................................ 00590-03164-71..... 5-7 Washer, Flat........................................ 00590-03767-71..... 7-6 Washer, Flat........................................ 00590-03937-71..... 7-9 Washer, Flat........................................ 00590-05149-71... 6-35 Washer, Flat........................................ 00590-05149-71... 7-10 Washer, Flat........................................ 00590-05150-71..... 2-8 Washer, Flat........................................ 00590-05150-71..... 8-8 Washer, Flat........................................ 00590-41249-71..... 7-3 Washer, Flat........................................ 00590-41249-71..... 7-5 Washer, Flat........................................ 00590-41683-71..... 2-5 Washer, Flat........................................ 00590-41683-71... 5-13 Washer, Lock....................................... 00590-00005-71..... 5-7 Washer, Lock....................................... 00590-05153-71..... 7-5 Washer, Lock....................................... 00590-41023-71... 6-15 Washer, Lock....................................... 00590-41042-71... 6-11 Washer, Lock....................................... 00590-47962-71... 6-11 Washer, Seal....................................... 00590-03700-71... 6-23 Washer, Seal....................................... 00590-03700-71... 6-25 Washer, Seal....................................... 00590-48295-71... 6-21 Washer, Sealing .................................. 00590-40387-71..... 4-4 Washer, Shim ...................................... 00590-03872-71..... 7-5 Washer, Spacer ................................... 00590-03767-71... 2-13 Washer, Spacer ................................... 00590-41104-71... 2-13 Washer, Thick...................................... 00590-04192-71..... 7-9 Washer, Thin ....................................... 00590-04193-71..... 7-9 Washer, Thrust..................................... 00590-41121-71... 7-15 Washer, Wave .................................... 00590-41231-71... 5-17 Wheel Assembly, Drive, Crowned, Poly .. 00590-41178-71..... 4-6 Wheel Assembly, Drive, Grip, Rubber (Walnut Shell)..................... .......................................................... 00590-41220-71..... 4-6 Wheel Assembly, Drive, Non-Marking, Rubber............................. .......................................................... 00590-41222-71..... 4-6 Wheel Assembly, Drive, Rubber ............. 00590-41225-71..... 4-6

A-7

Alphabetical Parts Index

Description

Walkie Reach Stacker - Model 6BWR15

Part No.

Page

Wheel Assembly, Drive, Siped, Rubber (Flat)................................ .......................................................... 00590-50166-71 .....4-6 Wheel Assembly, Drive, Traction-Lug, Rubber............................... .......................................................... 00590-41221-71 .....4-6 Wheel ................................................ 00590-41114-71 ...2-13 Wheel, Load ....................................... 00590-48008-71 ...7-15 Windshield ......................................... 00590-41323-71 ...2-19

A-8

Description

Part No.

Page

Windshield ..........................................00590-41324-71 ... 2-19 Windshield ..........................................00590-41325-71 ... 2-19 Windshield ..........................................00590-41326-71 ... 2-19 Windshield ..........................................00590-41328-71 ... 2-19 Wire ...................................................00590-40994-71 ..... 5-5 Yoke Assembly .....................................00590-40407-71 ..... 4-3 Yoke, Caster ........................................00590-41103-71 ... 2-13

00715-00045-13, 09 Apr 2013

Walkie Reach Stacker - Model 6BWR15

APPENDIX B Part No.

Description

Numerical Parts Index

Numerical Parts Index Page

00590-00005-71 ...............Washer, Lock ............................. 5-7 00590-00012-71 ...............Bearing ................................... 7-15 00590-00030-71 ...............Nut ........................................... 5-7 00590-00568-71 ...............Washer, Flat............................... 5-7 00590-00614-71 ...............Switch ....................................... 5-3 00590-03164-71 ...............Washer, Flat............................... 5-7 00590-03662-71 ...............Pin, Roll ..................................... 7-9 00590-03664-71 ...............Pin, Roll ................................... 6-13 00590-03669-71 ...............Pin, Cotter................................ 7-10 00590-03669-71 ...............Pin, Cotter.................................. 7-3 00590-03669-71 ...............Pin, Cotter.................................. 7-5 00590-03671-71 ...............Pin, Cotter.................................. 7-3 00590-03671-71 ...............Pin, Cotter.................................. 7-5 00590-03672-71 ...............Fitting, Grease.......................... 7-15 00590-03673-71 ...............Fitting, Grease (Cold Storage) ...... 3-3 00590-03673-71 ...............Fitting, Grease.......................... 2-13 00590-03673-71 ...............Fitting, Grease.......................... 6-27 00590-03673-71 ...............Fitting, Grease.......................... 7-14 00590-03673-71 ...............Fitting, Grease............................ 7-6 00590-03673-71 ...............Fitting, Grease............................ 7-9 00590-03675-71 ...............Bearing ..................................... 4-4 00590-03679-71 ...............Bushing, Flanged ...................... 6-13 00590-03683-71 ...............Ring, Retainer........................... 6-21 00590-03683-71 ...............Ring, Retainer........................... 6-25 00590-03691-71 ...............Shim, 0.05 in. ............................ 7-3 00590-03691-71 ...............Shim, 0.05 in. ............................ 7-5 00590-03693-71 ...............Shim, 0.08 in. ............................ 7-3 00590-03693-71 ...............Shim, 0.08 in. ............................ 7-5 00590-03694-71 ...............Shim ....................................... 7-10 00590-03700-71 ...............Washer, Seal ........................... 6-23 00590-03704-71 ...............Plug, No Sideshifter (9/16-18) .. 6-40 00590-03773-71 ...............Nut, Twin ................................... 5-3 00590-03791-71 ...............Pin, Roll ................................... 6-27 00590-03798-71 ...............Switch, Brake Interlock (Sealed) .... 5-3 00590-03815-71 ...............Bearing ................................... 7-10 00590-03816-71 ...............Bearing ..................................... 7-3 00590-03816-71 ...............Bearing ..................................... 7-5 00590-03824-71 ...............Shim ......................................... 7-9 00590-03825-71 ...............Shim ....................................... 7-10 00590-03834-71 ...............Brake Assembly .......................... 4-5 00590-03840-71 ...............Bearing ..................................... 2-9 00590-03847-71 ...............Tie, Wire ................................... 5-7 00590-03848-71 ...............Tie, Wire ................................. 6-37 00590-03856-71 ...............Spacer ...................................... 7-6 00590-03859-71 ...............Ring, Retainer........................... 6-23 00590-03872-71 ...............Washer, Shim............................. 7-5 00590-03873-71 ...............Sheave, Chain.......................... 7-14 00590-03873-71 ...............Sheave, Chain............................ 7-5 00590-03875-71 ...............Spring ..................................... 6-21 00590-03875-71 ...............Spring ..................................... 6-23 00590-03875-71 ...............Spring ..................................... 6-25 00590-03876-71 ...............Shaft ......................................... 7-6 00590-03882-71 ...............Plunger Assembly...................... 6-23 00590-03891-71 ...............Clip........................................... 4-5 00590-03899-71 ...............Bearing ................................... 6-27 00590-03900-71 ...............Pin, Anchor ................................ 7-5 00590-03903-71 ...............Retainer, Cylinder ..................... 6-29 00590-03904-71 ...............Tube, Cylinder .......................... 6-29 00590-03905-71 ...............Rod, Cylinder ........................... 6-29 00590-03906-71 ...............Pin, Clevis................................ 6-27 00590-03907-71 ...............Pin, Clevis................................ 6-27 00590-03909-71 ...............Cap .......................................... 7-9 00590-03918-71 ...............Sheave, Hose ............................. 7-6

00715-00045-13, 09 Apr 2013

Part No.

Description

Page

00590-03932-71............... Bearing Set................................ 7-9 00590-03959-71............... Plunger Assembly ..................... 6-21 00590-03959-71............... Plunger Assembly ..................... 6-25 00590-03968-71............... Piston ...................................... 6-25 00590-03968-71............... Piston ...................................... 6-21 00590-03969-71............... Shaft ....................................... 7-14 00590-03970-71............... Head, Sheave .......................... 7-14 00590-03973-71............... Shim ....................................... 7-14 00590-03975-71............... Anchor, Chain............................ 7-3 00590-03975-71............... Anchor, Chain............................ 7-5 00590-03977-71............... Shaft, Sheave............................. 7-6 00590-03979-71............... Ring, Retainer .......................... 7-14 00590-03983-71............... Sheave, Hydraulic and Electrical .. 7-6 00590-03991-71............... Bracket...................................... 7-5 00590-03994-71............... Sheave...................................... 7-5 00590-03995-71............... Pin, Chain ................................. 7-3 00590-03995-71............... Pin, Chain ................................. 7-5 00590-03997-71............... Line, Hydraulic ........................... 7-5 00590-04013-71............... Tube ....................................... 6-37 00590-04051-71............... Light, Amber Flashing.................. 8-5 00590-04052-71............... Light, Red Flashing...................... 8-5 00590-04053-71............... Light, Amber Strobe .................... 8-5 00590-04054-71............... Light, Red Strobe ........................ 8-5 00590-04055-71............... Clamp..................................... 6-39 00590-04055-71............... Clamp, Poly ............................... 7-9 00590-04056-71............... Manifold ................................. 7-10 00590-04057-71............... Bracket.................................... 7-10 00590-04059-71............... Hose Assembly......................... 6-39 00590-04060-71............... Hose ....................................... 6-35 00590-04062-71............... Cover...................................... 6-39 00590-04062-71............... Cover........................................ 7-9 00590-04159-71............... Cover, Valve .............................. 7-9 00590-04207-71............... Cap, Bearing ........................... 7-10 00590-04321-71............... Shaft ....................................... 7-14 00590-04384-71............... Pin............................................ 7-9 00590-04384-71............... Pin............................................ 7-9 00590-04385-71............... Bar, Fork ................................... 7-9 00590-04386-71............... Carriage Weldment, Reach.......... 7-9 00590-04389-71............... Kit, Seal .................................. 6-27 00590-04411-71............... Adapter Carriage Weldment ............ ........................................ (Three Stage) ............................. 7-9 00590-04412-71............... Arm, Inner ................................. 7-9 00590-04413-71............... Pin............................................ 7-9 00590-04421-71............... Bearing, Cylinder ..................... 6-29 00590-04422-71............... Cylinder Assembly, Tilt .............. 6-29 00590-04497-71............... Decal, Toyota ........................... 2-17 00590-04762-71............... Hub, Cap ................................ 2-13 00590-05052-71............... Plug ........................................ 6-23 00590-05053-71............... Alarm, Travel ............................. 8-6 00590-05068-71............... Bumper ..................................... 7-9 00590-05112-71............... Fitting, Adapter ........................ 6-35 00590-05112-71............... Fitting, Adapter ........................ 6-37 00590-05112-71............... Fitting, Adapter ........................ 6-39 00590-05112-71............... Fitting, Adapter ........................ 6-40 00590-05113-71............... Fitting, Adapter, Straight ........... 6-35 00590-05113-71............... Fitting, Adapter, Straight.............. 6-3 00590-05113-71............... Fitting, Adapter, Straight............ 6-37 00590-05113-71............... Fitting, Adapter, Straight............ 6-39 00590-05113-71............... Fitting, Adapter, Straight............ 6-40 00590-05115-71............... Rivet, Tag ................................ 2-17 00590-05121-71............... Fitting, Male, Tab Wire ............... 8-9 00590-05124-71............... Bearing ..................................... 7-9 00590-05135-71............... Bushing ..................................... 7-9

B-1

Numerical Parts Index

Part No.

Walkie Reach Stacker - Model 6BWR15

Description

Page

00590-05136-71 .............. Bushing......................................7-9 00590-05137-71 .............. Bushing......................................7-9 00590-05138-71 .............. Bushing....................................6-29 00590-05139-71 .............. Bushing......................................7-9 00590-05145-71 .............. Race........................................7-14 00590-05145-71 .............. Race, Inner.................................7-6 00590-05147-71 .............. Bearing, Roller ..........................7-14 00590-05147-71 .............. Bearing, Roller ............................7-6 00590-05149-71 .............. Washer (Screen Only) ...............2-19 00590-05179-71 .............. Coil .........................................6-19 00590-05180-71 .............. Valve, Bi-Directional...................6-19 00590-05182-71 .............. Coil .........................................6-19 00590-05227-71 .............. Tab, Disconnect...........................8-3 00590-05286-71 .............. Plate ..........................................4-5 00590-05293-71 .............. Bulb, Flashing .............................8-5 00590-39518-71 .............. Ring, Cylinder, Cap...................7-13 00590-39520-71 .............. Rod, 4 in..................................7-13 00590-39521-71 .............. Rod, 6 in..................................7-13 00590-39529-71 .............. Seal Kit ....................................7-13 00590-39570-71 .............. Spring .......................................4-5 00590-39571-71 .............. Cam ..........................................4-5 00590-39575-71 .............. Shoe, Brake................................4-5 00590-39623-71 .............. Thermostat..................................8-9 00590-39652-71 .............. Lens, Amber ...............................8-5 00590-39652-71 .............. Lens, Amber ...............................8-5 00590-39653-71 .............. Lens, Red ...................................8-5 00590-39653-71 .............. Lens, Red ...................................8-5 00590-39656-71 .............. Lever .........................................4-5 00590-39930-71 .............. Hose........................................6-40 00590-39931-71 .............. Hose........................................6-40 00590-39934-71 .............. Plug, No Sideshifter (7/16-20) ...6-40 00590-40058-71 .............. Tube, Cylinder, Right-Hand .........6-27 00590-40059-71 .............. Tube, Cylinder, Left-Hand ...........6-27 00590-40109-71 .............. Valve, N.C. ..............................6-19 00590-40127-71 .............. Shim........................................7-10 00590-40175-71 .............. Fitting, Grease, 90 Degree...........3-5 00590-40200-71 .............. Clamp .....................................6-35 00590-40200-71 .............. Clamp .....................................7-10 00590-40254-71 .............. Cushion .....................................2-5 00590-40374-71 .............. Drum, Brake ...............................4-3 00590-40376-71 .............. Gear, Pinion ...............................4-4 00590-40379-71 .............. Key ...........................................4-3 00590-40379-71 .............. Key ...........................................4-4 00590-40383-71 .............. Bearing, Handle..........................4-3 00590-40385-71 .............. Ring ..........................................4-4 00590-40387-71 .............. Washer, Sealing .........................4-4 00590-40393-71 .............. Gear, Idler .................................4-4 00590-40397-71 .............. Plug, Drain/Fill Pipe ....................4-4 00590-40399-71 .............. Pin, Dowel..................................4-4 00590-40402-71 .............. Retainer .....................................4-3 00590-40407-71 .............. Yoke Assembly............................4-3 00590-40416-71 .............. Connector, SB-175 ....................5-12 00590-40608-71 .............. Lifter, Battery Pack .....................8-11 00590-40631-71 .............. Kit, Rod Assembly .....................6-27 00590-40670-71 .............. Horn..........................................5-9 00590-40709-71 .............. Bearing....................................5-17 00590-40709-71 .............. Bearing....................................5-17 00590-40710-71 .............. Armature..................................5-17 00590-40754-71 .............. Manifold Assembly....................6-19 00590-40800-71 .............. Connector, SB-175 ...................5-12 00590-40802-71 .............. Fitting, 90 Degree .......................6-7 00590-40802-71 .............. Fitting, 90 Degree .......................6-3 00590-40817-71 .............. Bearing, Ball.............................2-13 00590-40926-71 .............. Block .......................................3-11 00590-40927-71 .............. Bushing....................................2-11 00590-40928-71 .............. Pin, Brake Pivot ...........................3-3 00590-40929-71 .............. Pin, Brake Pivot (Cold Storage) .....3-3 00590-40932-71 .............. Bracket, Switch .........................3-11

B-2

Part No.

Description

Page

00590-40933-71 ...............Handle, Pivot.............................. 3-3 00590-40934-71 ...............Clamp, Cable........................... 3-11 00590-40935-71 ...............Clamp ....................................... 3-5 00590-40936-71 ...............Pin, Roll ................................... 3-11 00590-40937-71 ...............Spring ....................................... 3-3 00590-40938-71 ...............Guard ..................................... 3-11 00590-40941-71 ...............Bushing ................................... 3-11 00590-40942-71 ...............Grip, Twist ............................... 3-11 00590-40943-71 ...............Pin, 12 mm .............................. 3-11 00590-40944-71 ...............Housing, Switch........................ 3-11 00590-40948-71 ...............Cover ...................................... 3-11 00590-40949-71 ...............Cable........................................ 5-7 00590-40950-71 ...............Pin, Groove................................ 3-3 00590-40951-71 ...............Connector, SB-175 ................... 5-12 00590-40952-71 ...............Seal, Small Felt........................... 3-5 00590-40953-71 ...............Switch, Horn ............................ 3-11 00590-40954-71 ...............Spring, Return .......................... 3-11 00590-40957-71 ...............Bushing ..................................... 5-9 00590-40959-71 ...............Battery Discharge Indicator, BDI ... 8-3 00590-40961-71 ...............Grip, Fixed .............................. 3-11 00590-40962-71 ...............Handle, Stem ............................. 3-3 00590-40963-71 ...............E Clip........................................ 3-3 00590-40969-71 ...............Baffle ........................................ 3-3 00590-40974-71 ...............Clamp ....................................... 3-3 00590-40974-71 ...............Clamp ....................................... 5-5 00590-40975-71 ...............Connector, SB-175 ................... 5-12 00590-40977-71 ...............Gauge, Hour Meter..................... 8-3 00590-40978-71 ...............Switch, Key ................................ 5-3 00590-40979-71 ...............Keys (Set of 2) ............................ 5-3 00590-40981-71 ...............Bumper...................................... 3-3 00590-40982-71 ...............Fitting, Male, Tab Wire................ 5-3 00590-40983-71 ...............Switch, Disconnect ...................... 5-3 00590-40984-71 ...............Bracket Assembly, Potentiometer . 3-11 00590-40986-71 ...............Harness, Control Head ................ 5-5 00590-40987-71 ...............Battery Discharge Indicator/Hour....... ........................................Meter ........................................ 8-3 00590-40990-71 ...............Plug, Diode ................................ 8-6 00590-40990-71 ...............Plug, Diode ................................ 5-5 00590-40992-71 ...............Plug, Connector .......................... 5-5 00590-40993-71 ...............Receptacle, Socket ...................... 5-5 00590-40994-71 ...............Wire ......................................... 5-5 00590-40995-71 ...............Harness, Handle, Stem ................ 5-5 00590-40996-71 ...............Harness ..................................... 5-5 00590-40997-71 ...............Harness, Main............................ 5-5 00590-40998-71 ...............Gear ....................................... 3-11 00590-41000-71 ...............Control Valve Assembly,.................... ........................................Double Spool ........................... 6-14 00590-41002-71 ...............Bearing ..................................... 3-5 00590-41004-71 ...............Cable (EE) ................................. 5-7 00590-41006-71 ...............Bar, Bus (EE)............................... 5-7 00590-41008-71 ...............Cable........................................ 5-7 00590-41012-71 ...............Plug, Hole .................................. 8-3 00590-41014-71 ...............Harness, Wire ............................ 8-3 00590-41016-71 ...............Switch, Lift ............................... 3-11 00590-41017-71 ...............Switch, Lower ........................... 3-11 00590-41018-71 ...............Switch Assembly, Forward................. ........................................and Reverse ............................. 3-11 00590-41019-71 ...............Bracket, Switch......................... 6-15 00590-41020-71 ...............Switch ..................................... 6-15 00590-41024-71 ...............Cable........................................ 5-7 00590-41025-71 ...............Fuse, 300 Amp .......................... 5-7 00590-41027-71 ...............Pin .......................................... 6-11 00590-41028-71 ...............Hose and Cable Assembly ......... 6-33 00590-41033-71 ...............Hose ....................................... 6-11 00590-41035-71 ...............Clamp ..................................... 6-11 00590-41037-71 ...............Coupler ................................... 6-11 00590-41038-71 ...............Hose ......................................... 6-7 00590-41039-71 ...............Mounting ................................. 6-11

00715-00045-13, 09 Apr 2013

Walkie Reach Stacker - Model 6BWR15

Part No.

Description

Numerical Parts Index

Page

00590-41040-71 ...............Cable Assembly, Truck To Mast... 6-31 00590-41040-71 ...............Cable Assembly, Truck To Mast... 6-33 00590-41041-71 ...............Cover ...................................... 6-11 00590-41044-71 ...............Tube, 14 in. ............................. 6-11 00590-41045-71 ...............Fitting, Adapter .......................... 6-3 00590-41046-71 ...............Breaker, Control, 12 Amp............ 5-7 00590-41047-71 ...............Hose Assembly ......................... 6-39 00590-41048-71 ...............Hose ......................................... 6-7 00590-41049-71 ...............Tee............................................ 6-7 00590-41050-71 ...............Bearing ..................................... 3-5 00590-41053-71 ...............O-Ring..................................... 6-11 00590-41054-71 ...............Cap, Relief............................... 6-11 00590-41055-71 ...............Screw, Relief Adjuster................ 6-11 00590-41056-71 ...............Spring ..................................... 6-11 00590-41057-71 ...............Ball ......................................... 6-11 00590-41059-71 ...............Pin, Dowel ............................... 6-11 00590-41060-71 ...............Filter........................................ 6-11 00590-41061-71 ...............Screw, Socket Head .................. 6-11 00590-41062-71 ...............Pump and Motor Assembly......... 6-11 00590-41064-71 ...............Pump Assembly, 5 GPM ............ 6-11 00590-41066-71 ...............Reservoir ................................... 6-9 00590-41067-71 ...............Breather Kit ................................ 6-9 00590-41068-71 ...............Magnet ..................................... 6-9 00590-41069-71 ...............Handle ...................................... 6-9 00590-41070-71 ...............Fitting, Diagnostic ....................... 6-9 00590-41071-71 ...............Head, End ............................... 6-11 00590-41073-71 ...............Axle, Standard ......................... 7-15 00590-41076-71 ...............Fitting, Adapter ........................ 6-33 00590-41076-71 ...............Fitting, Bulkhead ....................... 6-31 00590-41078-71 ...............Hose ......................................... 6-5 00590-41079-71 ...............Orifice....................................... 6-3 00590-41080-71 ...............Elbow, 45 Degree....................... 6-3 00590-41081-71 ...............Compensator, Cylinder Assembly.. 6-3 00590-41082-71 ...............Seal Kit, Compensator ................. 6-3 00590-41083-71 ...............Valve, Flow Limiting, 10 GPM ...... 6-7 00590-41084-71 ...............Hose ......................................... 6-5 00590-41085-71 ...............Valve, Flow Limiting, 7.5 GPM ..... 6-7 00590-41086-71 ...............Fitting, Adapter .......................... 6-5 00590-41088-71 ...............Fitting, 90 Degree....................... 6-5 00590-41089-71 ...............Regulator, Flow........................... 6-7 00590-41091-71 ...............Fitting, Tee ................................. 6-3 00590-41091-71 ...............Fitting, Tee ................................. 6-7 00590-41095-71 ...............Fitting, 90 Degree Bulkhead......... 6-7 00590-41096-71 ...............Hose Assembly ........................... 6-7 00590-41097-71 ...............Hose Assembly ........................... 6-3 00590-41098-71 ...............Tee............................................ 6-5 00590-41099-71 ...............Pin ............................................ 3-3 00590-41100-71 ...............Bracket, Harness......................... 3-5 00590-41101-71 ...............Field Coil Kit ............................ 5-17 00590-41102-71 ...............Hose ......................................... 6-5 00590-41103-71 ...............Yoke, Caster............................. 2-13 00590-41106-71 ...............Anchor .................................... 6-33 00590-41108-71 ...............Pin, Roll ................................... 2-13 00590-41110-71 ...............Fitting, Adapter .......................... 6-3 00590-41110-71 ...............Fitting, Adapter .......................... 6-7 00590-41111-71 ...............Hose Assembly ......................... 6-39 00590-41112-71 ...............Valve, Flow Limiting, 16 GPM ...... 6-7 00590-41114-71 ...............Wheel ..................................... 2-13 00590-41115-71 ...............Axle, Caster ............................. 2-13 00590-41116-71 ...............Hose Assembly ........................... 6-3 00590-41117-71 ...............Seal, Felt ................................. 2-13 00590-41118-71 ...............Bearing, Thrust ......................... 2-13 00590-41119-71 ...............Plate, Base ............................... 2-13 00590-41120-71 ...............Caster Assembly ....................... 2-13 00590-41122-71 ...............Carriage Weldment, Reach .......... 7-9 00590-41123-71 ...............Orifice..................................... 6-39 00590-41124-71 ...............Clamp ....................................... 6-5 00590-41124-71 ...............Clamp ....................................... 6-7

00715-00045-13, 09 Apr 2013

Part No.

Description

Page

00590-41126-71............... Bearing, Roller ......................... 2-13 00590-41127-71............... Seal, Large Felt .......................... 3-5 00590-41128-71............... Hose Assembly......................... 6-39 00590-41129-71............... Valve, N.C. ............................. 6-17 00590-41130-71............... O-Ring .................................... 6-14 00590-41131-71............... Seat, Valve .............................. 6-14 00590-41132-71............... Screw, Adjustment .................... 6-14 00590-41137-71............... Spacer .................................... 6-14 00590-41138-71............... Spring..................................... 6-14 00590-41139-71............... Plug Assembly .......................... 6-14 00590-41140-71............... Poppet .................................... 6-14 00590-41148-71............... Plug ........................................ 6-14 00590-41150-71............... Valve Assembly, Control,................... ........................................ Solenoid ................................. 6-17 00590-41151-71............... Valve, Check............................ 6-17 00590-41152-71............... Coil ........................................ 6-17 00590-41153-71............... Seal Kit ................................... 6-17 00590-41154-71............... Plug, Large .............................. 6-17 00590-41155-71............... Chain, Staging Lift ...................... 7-5 00590-41156-71............... Valve (3-Way, 2-Position) ........... 6-17 00590-41157-71............... Seal Kit ................................... 6-17 00590-41158-71............... Filter Assembly ......................... 6-17 00590-41159-71............... Filter ....................................... 6-17 00590-41160-71............... O-Ring .................................... 6-17 00590-41161-71............... O-Ring .................................... 6-17 00590-41164-71............... Seal Kit .................................. 6-19 00590-41173-71............... Spring, Base ............................ 2-11 00590-41174-71............... Seal Kit .................................. 6-19 00590-41177-71............... Anchor, Spring ........................... 4-3 00590-41178-71............... Wheel Assembly, Drive,.................... ........................................ Crowned, Poly ........................... 4-6 00590-41179-71............... Spring, Retainer ....................... 2-11 00590-41180-71............... Bushing ..................................... 4-3 00590-41181-71............... Tube, Cylinder.......................... 6-21 00590-41182-71............... Tube, Cylinder.......................... 6-21 00590-41183-71............... Spring..................................... 2-11 00590-41184-71............... Bar, Torsion.............................. 2-11 00590-41186-71............... Ring, Retainer .......................... 6-21 00590-41187-71............... Rod, Cylinder........................... 6-21 00590-41188-71............... Rod, Cylinder........................... 6-21 00590-41189-71............... Rod, Cylinder........................... 6-21 00590-41191-71............... Tube, Cylinder.......................... 6-21 00590-41193-71............... Shield, Upper (Three......................... ........................................ Stage Only) ............................. 2-19 00590-41198-71............... Tube, Cylinder (1 Port) .............. 6-23 00590-41199-71............... Tube, Cylinder (1 Port) .............. 6-23 00590-41200-71............... Tube, Cylinder (1 Port) .............. 6-23 00590-41201-71............... Tube, Cylinder (2 Ports) ............. 6-23 00590-41202-71............... Tube, Cylinder (2 Ports) ............. 6-23 00590-41203-71............... Tube, Cylinder (2 Ports) ............. 6-23 00590-41204-71............... Hub .......................................... 4-6 00590-41205-71............... Tube, Cylinder.......................... 6-25 00590-41207-71............... Piston ...................................... 6-23 00590-41208-71............... Tire, Poly ................................... 4-6 00590-41209-71............... Tire, Rubber, Grip (Walnut Shell) .. 4-6 00590-41210-71............... Tire, Rubber, Lugged ................... 4-6 00590-41211-71............... Tire, Rubber, Smooth,........................ ........................................ Non-Marking ............................ 4-6 00590-41212-71............... Tire, Rubber, Smooth................... 4-6 00590-41217-71............... Pivot ....................................... 2-11 00590-41218-71............... Tube, Cylinder.......................... 6-25 00590-41220-71............... Wheel Assembly, Drive, Grip,............ ........................................ Rubber (Walnut Shell) ................. 4-6 00590-41221-71............... Wheel Assembly, Drive,.................... ........................................ Traction-Lug, Rubber.................... 4-6 00590-41222-71............... Wheel Assembly, Drive,.................... ........................................ Non-Marking, Rubber ................. 4-6 00590-41225-71............... Wheel Assembly, Drive, Rubber ... 4-6

B-3

Numerical Parts Index

Part No.

Walkie Reach Stacker - Model 6BWR15

Description

Page

00590-41226-71 .............. Spring .......................................4-3 00590-41227-71 .............. Rod, Push ...................................4-3 00590-41228-71 .............. Linkage, Brake ............................4-3 00590-41230-71 .............. Tube, Cylinder ..........................6-25 00590-41232-71 .............. Bearing, Ball...............................4-4 00590-41233-71 .............. Cover, Gear Case .......................4-4 00590-41234-71 .............. Case, Gear ................................4-4 00590-41235-71 .............. Transmission Assembly.................4-4 00590-41237-71 .............. Head, Commutator End .............5-17 00590-41238-71 .............. Chain, Lift ..................................7-3 00590-41239-71 .............. Chain, Lift ..................................7-3 00590-41240-71 .............. Chain, Lift ..................................7-3 00590-41241-71 .............. Chain, Staging Lift.......................7-5 00590-41242-71 .............. Bearing, Flanged ........................3-3 00590-41242-71 .............. Bushing, Flanged ........................3-3 00590-41243-71 .............. Column, Outer ............................7-3 00590-41244-71 .............. Column, Inner .............................7-3 00590-41245-71 .............. Bar, Down Stop...........................7-3 00590-41246-71 .............. Lead Assembly Kit .....................5-17 00590-41247-71 .............. Pin, Cylinder Anchor ...................7-3 00590-41250-71 .............. Plate Assembly, Brush Box ..........5-17 00590-41251-71 .............. Spring, Brush ............................5-17 00590-41252-71 .............. Column, Outer ............................7-3 00590-41254-71 .............. Plug, Small ...............................6-17 00590-41255-71 .............. Column, Inner .............................7-3 00590-41256-71 .............. Seal.........................................5-17 00590-41258-71 .............. Column, Inner .............................7-5 00590-41259-71 .............. Column, Inner .............................7-5 00590-41260-71 .............. Column, Inner .............................7-5 00590-41261-71 .............. Chain, Free Lift ...........................7-5 00590-41262-71 .............. Chain, Free Lift ...........................7-5 00590-41263-71 .............. Chain, Free Lift ...........................7-5 00590-41264-71 .............. Ring, Retainer ...........................5-17 00590-41265-71 .............. Head, Drive End .......................5-17 00590-41266-71 .............. Coil Package, Field ...................5-14 00590-41267-71 .............. Seal...........................................4-4 00590-41268-71 .............. Column, Outer ............................7-3 00590-41269-71 .............. Gear, Drive ................................4-4 00590-41270-71 .............. Drive Motor Assembly................5-17 00590-41271-71 .............. Band, Cover (EE).......................5-14 00590-41272-71 .............. Fan..........................................5-14 00590-41273-71 .............. Column, Outer ............................7-5 00590-41274-71 .............. Column, Outer ............................7-5 00590-41275-71 .............. Column, Outer ............................7-5 00590-41276-71 .............. Armature and Fan Assembly .......5-14 00590-41277-71 .............. Bearing, Ball Sealed ..................5-14 00590-41278-71 .............. Axle ........................................7-15 00590-41280-71 .............. Head, Drive End .......................5-14 00590-41283-71 .............. Spring Set, Brush.......................5-14 00590-41284-71 .............. Plate Assembly, Brush ................5-14 00590-41285-71 .............. Bearing, Ball, Sealed .................5-14 00590-41287-71 .............. Head, Commutator End .............5-14 00590-41288-71 .............. Band, Cover (E) ........................5-14 00590-41289-71 .............. Motor Assembly, Pump...............5-14 00590-41292-71 .............. Decal, Reach/Tilt/Auxiliary........2-17 00590-41293-71 .............. Column, Inner .............................7-3 00590-41295-71 .............. Screen .....................................2-19 00590-41308-71 .............. Decal, Reach/Tilt/Sideshifter ......2-17 00590-41309-71 .............. Decal, Reach/Tilt ......................2-17 00590-41310-71 .............. Decal, Forks .............................2-17 00590-41311-71 .............. Decal, Hand .............................2-17 00590-41316-71 .............. Screen .....................................2-19 00590-41317-71 .............. Screen .....................................2-19 00590-41319-71 .............. Screen .....................................2-19 00590-41321-71 .............. Screen .....................................2-19 00590-41323-71 .............. Windshield...............................2-19 00590-41324-71 .............. Windshield...............................2-19 00590-41325-71 .............. Windshield...............................2-19

B-4

Part No.

Description

Page

00590-41326-71 ...............Windshield .............................. 2-19 00590-41327-71 ...............Arm, Inner ................................. 7-9 00590-41328-71 ...............Windshield .............................. 2-19 00590-41329-71 ...............Shield, Top............................... 2-19 00590-41330-71 ...............Carriage Weldment, Adapter ....... 7-9 00590-41331-71 ...............Chain, Staging Lift ...................... 7-5 00590-41335-71 ...............Knob, Auxiliary (Reach, Tilt,............... ........................................and Sideshift) ........................... 6-13 00590-41336-71 ...............Knob, Auxiliary (Reach...................... ........................................and Tilt) ................................... 6-13 00590-41337-71 ...............Shaft ....................................... 6-13 00590-41338-71 ...............Bracket .................................... 6-13 00590-41339-71 ...............Anchor, Chain .......................... 7-10 00590-41340-71 ...............Grommet ................................. 2-15 00590-41353-71 ...............Counterweight (90 lbs.) ............... 2-8 00590-41356-71 ...............Light, Blue Flashing ..................... 8-5 00590-41358-71 ...............Shaft, Cam............................... 3-11 00590-41358-71 ...............Shaft, Cam................................. 3-7 00590-41361-71 ...............Tube, Flash (Strobe Light) ............. 8-5 00590-41362-71 ...............Fitting, Socket Wire..................... 8-5 00590-41363-71 ...............Bracket ...................................... 8-5 00590-41365-71 ...............Bracket ...................................... 8-5 00590-41366-71 ...............Device, Pallet Centering............... 8-7 00590-41367-71 ...............Shaft, Roller ............................... 2-9 00590-41369-71 ...............Switch .................................... 6-13 00590-41370-71 ...............Control, Thumb, Black ................. 3-7 00590-41371-71 ...............Handle .................................... 6-13 00590-41372-71 ...............Bushing ................................... 3-11 00590-41372-71 ...............Bushing ..................................... 3-7 00590-41373-71 ...............Spring, Return ............................ 3-7 00590-41375-71 ...............Return........................................ 3-7 00590-41376-71 ...............Cam.......................................... 3-7 00590-41377-71 ...............Pin, Roll ................................... 3-11 00590-41377-71 ...............Pin, Roll ..................................... 3-7 00590-41378-71 ...............Tube........................................ 6-13 00590-41380-71 ...............Bracket .................................... 6-13 00590-41383-71 ...............Pin, 7 mm ................................ 3-11 00590-41383-71 ...............Pin, Threaded............................. 3-7 00590-41390-71 ...............Decal, 300 Amp....................... 2-15 00590-41397-71 ...............Socket, Relief Valve ................... 8-11 00590-41407-71 ...............Seal, Oil.................................. 6-11 00590-41418-71 ...............Plate, Latch ................................ 2-7 00590-41421-71 ...............Screw, Cap, EE .......................... 8-6 00590-41424-71 ...............Bracket, Heater........................... 8-9 00590-41425-71 ...............Plate.......................................... 2-7 00590-41426-71 ...............Heater ....................................... 8-9 00590-41427-71 ...............Harness, Heater.......................... 8-9 00590-41430-71 ...............Adapter, Flush and Hard................... ........................................to Reach .................................. 8-11 00590-41432-71 ...............Tool, Bearing Installing .............. 8-11 00590-41433-71 ...............Frame, Battery Roller ................... 2-9 00590-41434-71 ...............Grommet ................................. 2-15 00590-41458-71 ...............Lens, Blue .................................. 8-5 00590-41463-71 ...............Brush Assembly ........................ 5-17 00590-41469-71 ...............Strap, Static ............................. 5-13 00590-41486-71 ...............Knob (Lift/Lower) ...................... 6-13 00590-41496-71 ...............Roller, Battery ............................. 2-9 00590-41500-71 ...............Boot ........................................ 6-13 00590-41501-71 ...............Tube........................................ 6-13 00590-41503-71 ...............Fitting, Female Receptacle Wire.... 8-5 00590-41504-71 ...............Clamp ....................................... 8-5 00590-41506-71 ...............Cable........................................ 8-5 00590-41508-71 ...............Door, Battery.............................. 2-9 00590-41509-71 ...............Pin, Yoke ................................. 7-10 00590-41518-71 ...............Panel, Kick................................. 2-7 00590-41537-71 ...............Latch ......................................... 2-7 00590-41541-71 ...............Bumper, Door ............................. 2-7 00590-41548-71 ...............Hose Assembly ......................... 6-33

00715-00045-13, 09 Apr 2013

Walkie Reach Stacker - Model 6BWR15

Part No.

Description

Numerical Parts Index

Page

00590-41548-71 ...............Hose ....................................... 6-31 00590-41576-71 ...............Support ..................................... 2-5 00590-41583-71 ...............Pin ............................................ 7-9 00590-41588-71 ...............Cover Band Kit, EE.................... 5-17 00590-41590-71 ...............Clamp ....................................... 2-5 00590-41590-71 ...............Clamp ....................................... 6-9 00590-41593-71 ...............Contactor Assembly, EE ............. 5-11 00590-41602-71 ...............Cushion ..................................... 2-5 00590-41608-71 ...............Clamp ..................................... 6-11 00590-41609-71 ...............Adapter ................................... 6-11 00590-41641-71 ...............Pocket ....................................... 2-5 00590-41712-71 ...............Console ..................................... 2-7 00590-41750-71 ...............O-Ring..................................... 6-17 00590-41789-71 ...............Decal, Toyota, Outlined ............. 2-17 00590-41790-71 ...............Decal, Warning ........................ 2-17 00590-41798-71 ...............Clevis ...................................... 6-27 00590-41929-71 ...............Reach Cylinder Assembly,.................. ........................................Right-Hand (Two Stage) ............. 6-27 00590-41930-71 ...............Reach Cylinder Assembly,.................. ........................................Left-Hand (Two Stage)................ 6-27 00590-41931-71 ...............Rod, Cylinder ........................... 6-27 00590-41933-71 ...............Piston ...................................... 6-27 00590-41934-71 ...............Breaker, Circuit........................... 5-7 00590-41935-71 ...............Manifold Assembly ................... 6-19 00590-41946-71 ...............Grommet ................................. 2-19 00590-41947-71 ...............Latch ......................................... 2-7 00590-41948-71 ...............Door ......................................... 2-7 00590-41949-71 ...............Hose ....................................... 6-37 00590-42128-71 ...............Plug ........................................ 6-19 00590-42151-71 ...............Arm .......................................... 7-9 00590-42152-71 ...............Arm .......................................... 7-9 00590-42163-71 ...............Manifold.................................... 7-9 00590-42166-71 ...............Cable, Handset ........................ 8-11 00590-42199-71 ...............Valve, Flow Limiting..................... 6-5 00590-42200-71 ...............Regulator, Flow........................... 6-5 00590-42274-71 ...............Hose ....................................... 6-37 00590-42308-71 ...............Hose ....................................... 6-40 00590-43142-71 ...............Contact Assembly, Fixed ............ 5-11 00590-43143-71 ...............Contact Assembly, Moving......... 5-11 00590-43144-71 ...............Cover, Top ............................... 5-11 00590-43146-71 ...............Spring, Return .......................... 5-11 00590-43150-71 ...............Dust Shield............................... 5-11 00590-43151-71 ...............Bracket .................................... 5-11 00590-43542-71 ...............Nut, Clip ................................... 5-9 00590-43579-71 ...............Sleeve ..................................... 6-37 00590-43579-71 ...............Sleeve ....................................... 5-7 00590-43645-71 ...............Fork Assembly, 30 in......................... ........................................(762 mm) ............................... 7-16 00590-43646-71 ...............Fork Assembly, 36 in......................... ........................................(914 mm) ................................ 7-16 00590-43647-71 ...............Fork Assembly, 42 in......................... ........................................(1066 mm) .............................. 7-16 00590-43648-71 ...............Fork Assembly, 48 in......................... ........................................(1219 mm) .............................. 7-16 00590-43816-71 ...............Hose ....................................... 6-35 00590-44844-71 ...............Elbow, 90 Degree..................... 6-37 00590-45059-71 ...............Knob Kit .................................. 7-16 00590-45496-71 ...............Cylinder Assembly, 4 in. ............ 7-13 00590-45497-71 ...............Pin, Split .................................. 7-13 00590-45498-71 ...............Pad, Lower, Hook ..................... 7-13 00590-45499-71 ...............Hook, Lower............................. 7-13 00590-45503-71 ...............Cylinder Assembly, 6 in. ............ 7-13 00590-45505-71 ...............Support, Cylinder, 32 in. ........... 7-13 00590-45509-71 ...............Sideshifter Assembly, 6 in. ......... 7-13 00590-45510-71 ...............Sideshifter Assembly, 4 in. ......... 7-13 00590-45511-71 ...............Cap ........................................ 7-13 00590-45518-71 ...............Pad, Lower............................... 7-13 00590-45578-71 ...............Seal Kit.................................... 6-21

00715-00045-13, 09 Apr 2013

Part No.

Description

Page

00590-45578-71............... Seal Kit ................................... 6-25 00590-45603-71............... Support, Cylinder, 37 in............ 7-13 00590-45647-71............... Link......................................... 6-13 00590-46042-71............... Fitting...................................... 7-13 00590-46071-71............... Hose and Cable Assembly......... 6-31 00590-46326-71............... Spacer ...................................... 3-3 00590-46401-71............... Solenoid, Pump .......................... 5-8 00590-46882-71............... Decal, Graphic, No Riding ........ 2-17 00590-46896-71............... Potentiometer ........................... 3-11 00590-47092-71............... Seal Kit, Cold Storage............... 6-23 00590-47093-71............... Seal Kit ................................... 6-23 00590-47178-71............... Control, Thumb, Orange ............. 3-7 00590-47595-71............... Stud, Standoff, Shield........................ ........................................ Mounting (Two Stage) ............... 2-19 00590-47613-71............... Decal, EE ................................ 2-17 00590-47935-71............... Rod, Cylinder........................... 6-25 00590-47937-71............... Pad, Upper .............................. 7-13 00590-47939-71............... Bearing ................................... 6-25 00590-47940-71............... Cylinder Assembly .................... 6-25 00590-47941-71............... Cylinder Assembly .................... 6-25 00590-47942-71............... Cylinder Assembly .................... 6-25 00590-47943-71............... Cylinder Assembly,........................... ........................................ Cold Storage ........................... 6-25 00590-47944-71............... Cylinder Assembly,........................... ........................................ Cold Storage ........................... 6-25 00590-47945-71............... Cylinder Assembly,........................... ........................................ Cold Storage ........................... 6-25 00590-47946-71............... Cylinder Assembly, Lift .............. 6-21 00590-47947-71............... Cylinder Assembly, Lift .............. 6-21 00590-47948-71............... Cylinder Assembly, Lift .............. 6-21 00590-47949-71............... Cylinder Assembly, Lift,..................... ........................................ Cold Storage ........................... 6-21 00590-47950-71............... Cylinder Assembly, Lift,..................... ........................................ Cold Storage ........................... 6-21 00590-47951-71............... Cylinder Assembly, Lift,..................... ........................................ Cold Storage ........................... 6-21 00590-47954-71............... Bearing ................................... 6-21 00590-47956-71............... Switch, Toggle............................ 5-3 00590-47957-71............... Tire, Rubber, Siped ..................... 4-6 00590-47962-71............... Washer, Lock ........................... 6-11 00590-47972-71............... Reverser Assembly (Three Wire) . 3-11 00590-47989-71............... Decal, No Step ........................ 2-17 00590-47990-71............... Rod, Cylinder........................... 6-23 00590-47991-71............... Rod, Cylinder........................... 6-23 00590-47992-71............... Rod, Cylinder........................... 6-23 00590-47993-71............... Cylinder Assembly (2 Port)......... 6-23 00590-47994-71............... Cylinder Assembly (1 Port)......... 6-23 00590-47995-71............... Cylinder Assembly (2 Port)......... 6-23 00590-47996-71............... Cylinder Assembly (1 Port)......... 6-23 00590-47997-71............... Cylinder Assembly (2 Port)......... 6-23 00590-47998-71............... Cylinder Assembly (1 Port)......... 6-23 00590-47999-71............... Cylinder Assembly (2 Port),................ ........................................ Cold Storage ........................... 6-23 00590-48000-71............... Cylinder Assembly (1 Port),................ ........................................ Cold Storage ........................... 6-23 00590-48001-71............... Cylinder Assembly (2 Port),................ ........................................ Cold Storage ........................... 6-23 00590-48002-71............... Cylinder Assembly (1 Port),................ ........................................ Cold Storage ........................... 6-23 00590-48003-71............... Cylinder Assembly (2 Port),................ ........................................ Cold Storage ........................... 6-23 00590-48004-71............... Cylinder Assembly (1 Port),................ ........................................ Cold Storage ........................... 6-23 00590-48008-71............... Wheel, Load ............................ 7-15 00590-48013-71............... Insulator, Main Terminal ............ 5-11 00590-48014-71............... Float Kit, Detent........................ 6-14 00590-48015-71............... Hose ......................................... 6-7 00590-48017-71............... Rod, Cylinder........................... 6-25

B-5

Numerical Parts Index

Part No.

Walkie Reach Stacker - Model 6BWR15

Description

Page

00590-48018-71 .............. Rod, Cylinder ...........................6-25 00590-48019-71 .............. Shroud, Upper, Steel .................5-11 00590-48020-71 .............. Column, Intermediate...................7-5 00590-48021-71 .............. Column, Intermediate...................7-5 00590-48022-71 .............. Column, Intermediate...................7-5 00590-48023-71 .............. Hose and Cable Assembly .........6-33 00590-48024-71 .............. Hose and Cable Assembly .........6-33 00590-48026-71 .............. Hose and Cable Assembly .........6-33 00590-48028-71 .............. Hose and Cable Assembly .........6-31 00590-48029-71 .............. Hose and Cable Assembly .........6-33 00590-48030-71 .............. Hose and Cable Assembly .........6-33 00590-48032-71 .............. Coil and Frame Assembly ..........5-11 00590-48033-71 .............. Hose and Cable Assembly .........6-31 00590-48295-71 .............. Washer, Seal............................6-25 00590-48295-71 .............. Washer, Seal............................6-21 00590-48309-71 .............. Brush Set, Motor .......................5-14 00590-49032-71 .............. Bearing....................................6-27 00590-49941-71 .............. Backrest, 36 inch (914 mm) .........8-8 00590-49981-71 .............. Kit, Programmable........................... ........................................ Maintenance Tool......................8-11 00590-49989-71 .............. Cable ........................................5-7 00590-49990-71 .............. Cable ........................................5-7 00590-50165-71 .............. Display, BDI/Hour Meter,.................. ........................................ Lift Interrupt ................................8-3 00590-50166-71 .............. Wheel Assembly, Drive, ................... ........................................ Siped, Rubber (Flat).....................4-6 00590-50253-71 .............. Backrest, 48 inch (1219 mm) .......8-8 00590-50254-71 .............. Backrest, 40 inch (1016 mm) .......8-8 00590-50255-71 .............. Backrest, 36 inch (914 mm) .........8-8 00590-50256-71 .............. Backrest, 44 inch (1117 mm) .......8-8 00590-50257-71 .............. Backrest, 48 inch (1219 mm) .......8-8

B-6

Part No.

Description

Page

00590-50468-71 ...............Backrest, 44 inch (1117 mm) ....... 8-8 00590-50590-71 ...............Controller, 200 Amp System ........ 5-8 00590-50669-71 ...............Cap .......................................... 3-3 00590-50719-71 ...............Plate, Adapter, EE ....................... 8-6 00590-50730-71 ...............Cable........................................ 5-7 00590-50730-71 ...............Cable, Positive ......................... 5-12 00590-50731-71 ...............Cable........................................ 5-7 00590-50731-71 ...............Cable, Negative ....................... 5-12 00590-50732-71 ...............Cable........................................ 5-7 00590-50733-71 ...............Cable (E or EE) ........................... 5-7 00590-50735-71 ...............Panel......................................... 5-8 00590-50737-71 ...............Box, EE.................................... 2-15 00590-50738-71 ...............Lid, EE ..................................... 2-15 00590-50765-71 ...............Pin, Tapered ............................... 3-3 00590-50766-71 ...............Pin, Tapered ............................... 3-3 00590-50767-71 ...............Battery Roller and Frame Kit ........ 2-9 00590-50771-71 ...............Stud, Standoff, Shield........................ ........................................Mounting (Three Stage) ............. 2-19 00590-50773-71 ...............Cable........................................ 5-7 00590-50774-71 ...............Hose Assembly, 71/150 in................ ........................................Mast ......................................... 6-7 00590-50775-71 ...............Hose Assembly, 83/180 in................ ........................................Mast ......................................... 6-7 00590-50776-71 ...............Hose Assembly, 87/189 in................ ........................................Mast ......................................... 6-7 00590-50777-71 ...............Reach Cylinder Assembly,.................. ........................................Right-Hand (Three Stage) ........... 6-27 00590-50778-71 ...............Reach Cylinder Assembly,.................. ........................................Left-Hand Three Stage)............... 6-27

00715-00045-13, 09 Apr 2013

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