Toyota 7BNCU15-18-20-25 Industrial Equipment Parts Catalog Manual

PARTS CATALOG FOR MODELS 7BNCU15/18/20/25 Serial Number 50,001 and Up

M/N 00715-00085-09

12/01/2009

© Copyright 2008 by Toyota Industrial Equipment

All rights reserved. No portion of this manual may be reproduced mechanically, electronically or by any other means, including photocopying, electronic retrieval or transfer, or recording without the written permission of the publisher.

Toyota Industrial Equipment believes the information in this manual is accurate and current as of the publication date; such information is subject to change without notice. Toyota Industrial Equipment is not responsible for any errors that may appear in the manual.

1020753C

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Table of Contents

Table of Contents SECTION 1 General Information To Our Customer ................................................................................................................................ 1-2 How To Use Parts Catalog - If Part Number Not Known........................................................................... 1-3 How To Use Parts Catalog - If Part Number Is Known .............................................................................. 1-4 Major Sections ................................................................................................................................... 1-5 Recommended Spare Parts List ............................................................................................................. 1-7 Hardware Parts List ............................................................................................................................. 1-8

SECTION 2 Finish and Accessories Major Assemblies ............................................................................................................................... 2-2 Power Section Mechanical Parts ........................................................................................................... 2-4 Finish Instructions ................................................................................................................................ 2-8 Handle Decals.................................................................................................................................. 2-20 Battery Gates and Rollers (Standard)................................................................................................... 2-22 Battery Spacer Installation (Battery Length 36.51 in. to 39.32 in.) .......................................................... 2-23 Weighted Battery Spacer and Roller Assembly ..................................................................................... 2-24 Roller Assembly ................................................................................................................................ 2-26 Battery Cover Assembly, EE ............................................................................................................... 2-28 Rear Door Assembly.......................................................................................................................... 2-30 Load Backrest Installation................................................................................................................... 2-31 Fire Extinguisher ............................................................................................................................... 2-32

SECTION 3 Steering and Controls Steering and Controls.......................................................................................................................... 3-2 Steer Wheel Assembly ........................................................................................................................ 3-4 Wheel Hub Assembly.......................................................................................................................... 3-7 Steer Piping Installation ....................................................................................................................... 3-8 Steering Tiller Assembly..................................................................................................................... 3-10

SECTION 4 Drive and Brake Drive and Brake Installation ................................................................................................................. 4-3 Gear Reducer..................................................................................................................................... 4-6 Wheel Hub Assembly (7 in. Wide) ....................................................................................................... 4-8 Wheel Hub Assembly (6 in. Wide) ..................................................................................................... 4-10 Brake, Electric .................................................................................................................................. 4-12 Deadman Brake Assembly ................................................................................................................. 4-14

SECTION 5 Electrical Systems and Components Electrical System ................................................................................................................................. 5-3 Contactor Panel Assembly ................................................................................................................. 5-16 Contactor Assembly .......................................................................................................................... 5-20 Operator Display Assembly ............................................................................................................... 5-22 Handle Installation ............................................................................................................................ 5-24 Handle Assembly.............................................................................................................................. 5-26 Horn Installation ............................................................................................................................... 5-30 Battery Connector ............................................................................................................................. 5-32 Traction Motor, 4K, Standard............................................................................................................. 5-34 Traction Motor, 5K, Standard............................................................................................................. 5-36

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Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Table of Contents

Traction Motor, 4K and 5K, EE .......................................................................................................... 5-38 Lift Motor, 4K, Standard .................................................................................................................... 5-40 Lift Motor, EE ................................................................................................................................... 5-42 Lift Motor, 5K, Standard .................................................................................................................... 5-44 Steer Motor ..................................................................................................................................... 5-46 Auxiliary Motor ................................................................................................................................ 5-48 Warning Light Installation .................................................................................................................. 5-50 Warning Light Assembly.................................................................................................................... 5-52 Working Light Installation .................................................................................................................. 5-55 Travel Alarm Installation .................................................................................................................... 5-62 Operator Cooling Fan Installation....................................................................................................... 5-63 Limit Switch Installation...................................................................................................................... 5-65 Lift Limit With Bypass Installation ........................................................................................................ 5-67

SECTION 6 Hydraulic Components Hydraulic System................................................................................................................................ 6-3 Hose Installation ............................................................................................................................... 6-11 Manifold Assembly ........................................................................................................................... 6-20 Manifold Assembly ........................................................................................................................... 6-22 Manifold Assembly, Auxiliary ............................................................................................................ 6-24 Sideshift and Auxiliary Manifolds ....................................................................................................... 6-27 Manifold Assembly (High Speed Valve)............................................................................................... 6-28 Manifold Assembly (High Speed) ....................................................................................................... 6-30 Manifold (High Speed)...................................................................................................................... 6-32 Spool Assembly................................................................................................................................ 6-34 Spool Valve, Manual ........................................................................................................................ 6-35 Handle Assembly ............................................................................................................................. 6-37 Lift and Steer Pump Motor Installation.................................................................................................. 6-38 Lift Motor Assembly........................................................................................................................... 6-40 Auxiliary Pump and Motor Installation ................................................................................................. 6-41 Pump and Motor Assembly ................................................................................................................ 6-43 Steer Motor Assembly ....................................................................................................................... 6-44 Hydraulic Motor ............................................................................................................................... 6-47 Orbitrol Valve .................................................................................................................................. 6-48 Lift Pump.......................................................................................................................................... 6-50 Steer/Auxiliary Pump ........................................................................................................................ 6-51 Cylinder Assembly, Free Lift (Three Stage) ........................................................................................... 6-52 Cylinder Assembly, Main Lift (Three Stage) .......................................................................................... 6-54 Free Lift Cylinder (Two Stage, 3K and 3.5K) ........................................................................................ 6-56 Main Lift Cylinder (Two Stage, 3K and 3.5K) ....................................................................................... 6-58 Free Lift Cylinder (Two Stage, 4K Only)............................................................................................... 6-60 Main Lift Cylinder, Right-Hand (Two Stage, 4K Only) ............................................................................ 6-62 Main Lift Cylinder, Left-Hand (Two Stage, 4K Only) .............................................................................. 6-64 Free Lift Cylinder (Two Stage, 5K Only)............................................................................................... 6-66 Main Lift Cylinder, Right-Hand (Two Stage, 5K Only) ............................................................................ 6-68 Main Lift Cylinder, Left-Hand (Two Stage, 5K Only) .............................................................................. 6-70 Free Lift Cylinder (Three Stage)........................................................................................................... 6-72 Main Lift Cylinder, Right-Hand (Three Stage) ........................................................................................ 6-74 Main Lift Cylinder, Left-Hand (Three Stage) .......................................................................................... 6-76 Free Lift Cylinder (Quad Mast, Serial Number 1377 and Up*) .............................................................. 6-78 Main Lift Cylinder, Right-Hand (Quad Mast, Serial Number 1377 and Up*)............................................ 6-80 Main Lift Cylinder, Left-Hand (Quad Mast, Serial Number 1377 and Up*) .............................................. 6-82

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Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Table of Contents

Tilt Ram Assembly ............................................................................................................................. 6-85

SECTION 7 Mast Elevating Section (Two Stage, 3K Only)................................................................................................. 7-3 Mast Finish Instructions ........................................................................................................................ 7-7 Elevating Section (Two Stage, 4K Only)............................................................................................... 7-10 Carriage (4 Roller), One Auxiliary Function Only ................................................................................. 7-14 Carriage (6 Rollers), Class II .............................................................................................................. 7-16 Lowering Control Valve (Two Stage, 4K Only)...................................................................................... 7-19 Internal Hose Reeving (Two Stage, 4K Only) ........................................................................................ 7-20 Mast Installation (Two Stage, 4K Only)................................................................................................ 7-22 Mast Finish Instructions (Two Stage, 5K Only) ...................................................................................... 7-25 Mast Assembly (Two Stage, 5K Only) ................................................................................................. 7-26 Lowering Control Valve (Two Stage, 5K Only)...................................................................................... 7-29 Carriage, Class II (6 Rollers, Two Stage, 5K Only)................................................................................ 7-30 Internal Hose Reeving (Two Stage, 5K Only) ........................................................................................ 7-32 Elevating Section (Three Stage)........................................................................................................... 7-35 Mast Finish Instructions (Quad Mast Only) ........................................................................................... 7-41 Hoist Chains and Free Lift Hoses (Quad Mast Only) .............................................................................. 7-42 Mast Assembly (Quad Mast Only) ...................................................................................................... 7-44 Control Valve, Lowering (Quad Mast Only) ......................................................................................... 7-47 Carriage, Class II (Quad Mast Only)................................................................................................... 7-48 Internal Hose Reeving Group (Single, Quad Mast Only) ........................................................................ 7-51 Internal Hose Reeving Group (Double, Quad Mast Only)....................................................................... 7-55 Mast Tilt Assembly ............................................................................................................................ 7-59 Sideshift Carriage Installation (Three Stage) ......................................................................................... 7-62 Sideshift Carriage Installation (Two Stage) ........................................................................................... 7-66 Sideshift Carriage Assembly (Cascade) ............................................................................................... 7-72 Sideshift Carriage Assembly (Bolzoni) ................................................................................................. 7-74 High Speed Auxiliary Installation ........................................................................................................ 7-76 Standoff Assembly ............................................................................................................................ 7-81 Fork Assembly .................................................................................................................................. 7-84

APPENDIX A Alphabetical Parts Index APPENDIX B Numerical Parts Index

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Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Table of Contents

This Page Intentionally Blank

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iv

SECTION 1 General Information To Our Customer ................................................................................................................................................. 1-2 How To Use Parts Catalog - If Part Number Not Known ............................................................................................ 1-3 How To Use Parts Catalog - If Part Number Is Known ............................................................................................... 1-4 Major Sections .................................................................................................................................................... 1-5 Recommended Spare Parts List............................................................................................................................... 1-6 Hardware Parts List .............................................................................................................................................. 1-7

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Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - General Information To Our Customer

To Our Customer

The Part Numbers in this Parts Catalog were correct at the time your truck was manufactured. It is our policy to constantly improve our products, therefore, part numbers may continue to change. When ordering parts, verify part numbers through your Dealer’s Parts Catalog, which is kept up to date. Also note that Illustrations of assemblies and components may not necessarily conform to the exact installation as they appear on your truck.

Tips for Ordering Parts n addition to Part Number and Description, have available: • The model number and serial number of the truck • Pertinent specifications such as mast height, battery voltage, drive motor type, etc.

• Pertinent name plate data • Applicable installation or assembly numbers • Accurate Part Number

Using This Catalog This Catalog contains navigational aids to help you locate specific parts information.

• Use Section 1 to decide where to start your search for information. The overall locator views define the technical configuration of the Catalog and tie the figures in the Catalog to the engineering database.

• Use the Table of Contents to locate assemblies and subassemblies by name.

• Use the Alphabetical Index (by Part Name) and the Numerical Index (by Part Number) to locate individual parts.

• Determine configuration differences with the “Used On” codes contained within the Parts List. The “Used On” code attaches a part number to a wide range of design variables such as operating voltage, battery size, steering type, mast height and extension speed, fork carriages, color and size of tires, guide wheel specs, etc.

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1

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - General Information How To Use Parts Catalog - If Part Number Not Known

How To Use Parts Catalog - If Part Number Not Known Major Assemblies

1

IF THE PART NUMBER IS NOT KNOWN

SECTION 7 MAST SECTION 6 HYDRAULIC COMPONENTS

DO THIS

SECTION 3 STEERING AND CONTROLS

1.

Determine in which Section the part is located using the illustration.

SECTION 5 SECTION ELECTRICAL COMPONENTS AND

SECTION 2 FINISH AND ACCESSORIES

4 Drive and Brake

Drive Unit Assembly -SYSTEMS 271" and Above Elevated Height ..............................................................................4-2 Drive Unit Assembly - 270" and Below Elevated Height ...............................................................................4-4 Deadman Brake Assembly ........................................................................................................................4-6 SECTION(used 4 with motor 570-262/500 only) ...............................................................4-8 Brake Assembly/Installation DRIVE AND Drive Unit Brake Assembly ......................................................................................................................4-12 BRAKE .....................................................................................................................4-14 Brake Assembly Installation Inertial Dampener ..................................................................................................................................4-16

2.

Turn to the TABLE OF CONTENTS in the applicable Section.

Figure 1-1: Major Assemblies

1-3

Frame Assembly - DS/DT

7 29

5

28

30

23

12

26 25 24

20

11

22

4

6 10

19

21

17

18

16 15

14

13

31

4-1

2

9 8

40

3.

37

36

39

3 38

Refer to the PAGE NUMBER selected from the TABLE OF CONTENTS. Locate the desired part and note the ITEM NO.

1

FIGURE 2-2 ITEM NO. 1

Figure 2-2: Frame Assembly - DS/DT

2-1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

4.

Refer to the corresponding PART LIST. Use the FIGURE & ITEM NO. to find the Part Number, Description, etc.

28 29 30 31

QTY

PART NUMBER

5

828-005-691/003

5

828-005-691/001

5

828-005-691/002

REF 1 1 1 2 2 1 1 1 1 2 2 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1

A= 14" Battery Compartment B= 16" Battery Compartment C= 21" Battery Compartment D= Without Rear Posts E= With Rear Posts

828-006-283 714-206 828-004-421 861-026 462-032 710-264P 750-433 828-004-622 828-006-364 750-006 771-049 760-130 810-733 828-004-651 710-067 771-019 114-008-306 114-009-695 1-150-057 1-150-001 7-590-006/001 114-008-718/005 5-015-003 5-015-004 828-004-672 828-004-671 710-069 411-938/001 411-938/003 411-938/002 411-938/004 828-004-674 828-004-683 828-004-682 154-009-117/001 F= Standard G= Remote H= SMARTi K= Standard/Bypass L= SMARTi/Bypass

DESCRIPTION Roller Assembly (consists of items 36 through 40) Roller Assembly (consists of items 36 through 40) Roller Assembly (consists of items 36 through 40) Frame Weldment Door Weldment Screw Bracket, Latch Pin, Clevis Bearing Screw Nut, Hex ODI Assembly ODI Assembly Nut, Hex Washer Nut, Lock Pin, Roll Bracket, Key Screw Washer Switch Assembly, Key Switch Assembly, Key Switch, Push Button Switch, Lock with Keys Switch, Push Button SMARTi Assembly Nut, Hex Nut, Hex Bracket Weldment Washer Screw Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Cable Assembly, SC to SMARTi Bracket, SMARTi Clamp, ODI Static Strap, Insulated M= Remote/Bypass N= Remote/SMARTi O= DT 001 to 3842/DS 001 to 3802 P= Remote/SMARTi/Bypass Q= DT 001 to 3566/DS 001 to 3640

USED ON A B C A, Q S

R

O T H, L, M, P

F, H, K, L, M, R F, H, K, L, M, P, R M, R, R G, M, N, P K, L, M, P, R H, L, N, P H, L, N, P H, L, N, P

F, H G K, L M, N, P H, L, N, P H, L, N, P F, G, K, M S= DT 3567 and Up/DS 3641 and Up T= DT 3843 and Up/DS 3803 and Up R= Recommended Spare

List 2-2: Frame Assembly - DS/DT

2-7

1-3

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Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - General Information How To Use Parts Catalog - If Part Number Is Known

How To Use Parts Catalog - If Part Number Is Known

1

IF THE PART NUMBER IS KNOWN APPENDIX B

DO THIS

Part No.

Description

Numerical Parts List Page

Part No.

Description

Page

411-773 .................... Decal, No Riding, Bilingual ..................2-7 411-789 .................... Decal, Warning....................................2-7 411-790 .................... Decal, Warning, Bilingual ....................2-7 411-848 .................... Decal, 24 Volt Cable System .............. 5-11 411-849 .................... Decal, 24 Volt Cable System .............. 5-11 411-850 .................... Decal, Charging Warning .................. 5-11 411-851 .................... Decal, Charging Warning .................. 5-11 411-852 .................... Decal, Battery Swivel Warning ............ 5-11 411-853 .................... Decal, Battery Swivel Warning ............ 5-11 412-454 .................... Decal, ISO 9001..................................2-7 412-586 .................... Plate, Lowlift Specification (U.S.) ...........2-7 412-588 .................... Plate, Lowlift Specification (Canadian) ..2-7 441-013 .................... Bearing, Sealed....................................4-9 441-127 .................... Bearing, Shield ...................................7-5 447-098 .................... Bearing, Cone ....................................4-3 447-108 .................... Bearing, Cone ....................................4-3 447-562 .................... Bearing, Cup ......................................4-3 447-579 .................... Bearing, Cup ......................................4-3 462-029 .................... Bushing, Flanged ................................4-5 464-034 .................... Bushing ..............................................2-3 464-035 .................... Bushing ..............................................2-3 464-035 .................... Bushing ..............................................7-3 464-036 .................... Bearing, Oilite Super ...........................7-5 520-078/03 .............. Plug, Shipping .....................................6-9 530-449 .................... O-Ring ...............................................4-5 530-490/038 ............ O-Ring, Motor ....................................4-9 540-062 /100 ........... Cylinder, Hydraulic (Eaton) ...................6-9 540-062/01 .............. Rod, Piston .........................................6-9 540-062/02 .............. Barrel Assembly ..................................6-9 540-062/03 .............. Seal Kit ...............................................6-9 540-062/200 ............ Cylinder, Hydraulic (Ultra).....................6-9 540-062 .................... Cylinder, Hydraulic...............................6-5 560-206/123 ............ Valve, Flow Control (2 GPM) ................6-7 560-206/130 ............ Reservoir Kit (With Tubes) .....................6-7 560-206/132 ............ Adapter Block (With Check Valve) .........6-7 560-206/135 ............ Plug, Vent (With 40 Micron Filter) .........6-7 560-209/04 .............. Valve/Coil, Solenoid Release.................6-7 560-209/06 .............. Valve, Adjustable Relief ........................6-7 560-209/07 .............. Pump (With Coupling, Bolts & Gasket) ..6-7 560-209/08 .............. Elbow, 90 Degree ...............................6-7 560-209/09 .............. Switch, Solenoid Start ...........................6-7 560-213/01 .............. Motor, 24 Volt DC 2 Terminal ...............6-7 560-213/01 .............. Pump Motor....................................... 5-23 560-213/02 .............. Brush Set ........................................... 5-23 560-213 .................... Pump and Motor Assembly ...................6-5 560-213 .................... Pump/Motor Assembly ........................6-7 570-271/515 ............ Brush Lead Assembly Kit .................... 5-23 570-271/516 ............ Commutator End Bearing .................. 5-23 570-271/516 ............ Drive End Bearing ............................. 5-23 570-271/517 ............ Washer ............................................. 5-23 570-316/511 ............ Seal .................................................. 5-23 570-316/513 ............ Retaining Ring ................................... 5-23 570-360/511 ............ Brush Set ........................................... 5-23 570-360/512 ............ Brush Spring Set.................................5-23 570-864 .................... Drive Motor - S/N 5478 & Up ............ 5-23 570-864 .................... Drive Motor, 24 Volt ...........................4-11 590-514 .................... Fuse, 15 Amp ......................................5-3 590-638/001 ............ Horn Assembly.....................................5-3 590-701 .................... Battery Connector ..............................5-15 590-701 .................... Battery Connector ..............................5-17 590-701 .................... Battery Connector ................................5-6 600-213 .................... Grommet .......................................... 5-15 610-307 .................... Shaft, Flexible ......................................3-7

024-296-290/260 ..... Cable Assembly ................................. 5-15 024-296-420/261 ..... Cable Assembly ................................. 5-15 024-297-280/000 ..... Cable Assembly ................................. 5-15 024-297-310/000 ..... Cable Assembly ................................. 5-15 024-297-430/000 ..... Cable Assembly ................................. 5-15 029-002-380/001 ..... Cable Assembly (MDE2 to S1) .............. 5-3 029-002-380/002 ..... Cable Assembly (MDE2 to S2) .............. 5-3 030-504-008/003 ..... Hose Assembly .................................... 6-5 1-000-013 ................ Battery, 6 Volt .................................... 5-15 1-011-011 ................ Terminal Boot, Right Hand ................. 5-15 1-011-012 ................ Terminal Boot, Left Hand .................... 5-15 1-012-502/003 ......... Bushing, Reducer ................................. 5-6 1-074-104/001 ......... Standoff .............................................. 5-3 1-085-186 ................ Cover, Internal ..................................... 2-7 1-105-216/01 ........... Contact Tip Kit ..................................... 5-5 1-105-216/04 ........... Switch/Actuator Assembly ..................... 5-5 1-105-216/05 ........... Cover, Top ........................................... 5-5 1-105-216/07 ........... Spring, Return...................................... 5-5 1-105-216/09 ........... Coil Assembly ...................................... 5-5 1-105-225 ................ Contactor Assembly ............................. 5-5 1-105-225 ................ Contactor, Forward/Reverse.................. 5-3 1-110-920/092 ......... Heater................................................. 3-5 1-120-098 ................ Potentiometer, Gear ............................. 3-5 1-120-098 ................ Potentiometer, Gear ............................. 3-5 1-150-366 ................ Switch, Brake/Lift Cutout....................... 5-3 1-150-368 ................ Switch, Key .......................................... 5-3 1-150-378 ................ Switch, Key .......................................... 5-3 1-150-384 ................ Switch, Emergency, Reverse .................. 3-5 1-150-384 ................ Switch, Emergency, Reverse .................. 3-5 1-150-386 ................ Seal .................................................... 3-5 1-150-386 ................ Seal .................................................... 3-5 1-150-418 ................ Switch, Function ................................... 3-5 1-150-418 ................ Switch, Function ................................... 3-5 1-150-425 ................ Switch, Travel ....................................... 3-5 1-150-425 ................ Switch, Travel ....................................... 3-5 1-187-082 ................ Motor Controller .................................. 5-3 291-011.................... RingUSED ...................................................

4-3 DESCRIPTION ON 291-012.................... Ring ................................................... 4-3 Roller Assembly A ....................................... 3-3 360-049.................... Pad, Bumper 360-062/003 ............ Guard, Cable .................................... 5-11 (consists of items 36 through 40) 360-065/001 ............ Cover, Front ........................................ 2-7 Roller Assembly B 360-068.................... Cover, Gearbox Motor ......................... 4-9 (consists of items 36 through 40) 370-637/005 ............ Tape, Double Sided.............................. 3-6 400-081/0 ................ Plate, Backing ................................... 4-15 Roller Assembly C 400-081/02 .............. Cam ................................................ 4-15 (consists of items 36 through 40) 400-081/03 .............. Lever, Brake ...................................... 4-15 Frame Weldment A, Q....................................... 4-15 400-081/04 .............. Ring, Safety 400-081/05 .............. Shoe Assembly .................................. 4-15 Door Weldment S 400-081/06 .............. Spring, Return.................................... 4-15 Screw 400-081.................... Brake Assembly ................................ 4-15 Bracket, Latch 400-081.................... Brake Assembly ................................. 4-11 400-160.................... Pinion, Drive ..................................... 4-11 Pin, Clevis 400-160.................... Pinion, Drive ........................................ 4-9 Bearing R 411-511/015 ............ Decal, Raymond .................................. 2-7 411-534.................... Decal, Emergency Disconnect ............... 2-7 Screw 411-552.................... Decal, Warning.................................... 2-7 Nut, Hex 411-582.................... Decal, Made In Canada ....................... 2-7 411-587/001 ............ Decal, No ODI Assembly ORiding, Black 9" ................... 2-7 411-633.................... Decal, Caution, Bilingual ..................... 2-7 ODI Assembly T 411-637/001 ............ Decal, Emergency Disconnect, Bilingual 2-7 Nut, Hex 411-639.................... Decal, Clear ........................................ 2-7 411-680.................... Decal, Washer H, Operating L, M, P ................................. 2-7 411-681.................... Decal, Replacement Instruction ............. 2-7

123-456-789.......................2-5

1.

Locate the Part Number in the NUMERICAL INDEX (APPENDIX B). Note the Section & page number(s) where the part is decribed.

FIGURE 2-2 ITEM NO. 1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

Frame Assembly - DS/DT

7 29

5

28

30

23

12

10

11

22

4

6

21

28 29 30 31

26 25

QTY

PART NUMBER

5

828-005-691/003

5

828-005-691/001

5

828-005-691/002

REF 1 1 1 2 2 1 1 1 1 2 2 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1

828-006-283 714-206 828-004-421 861-026 462-032 710-264P 750-433 828-004-622 828-006-364 750-006 771-049 760-130 810-733 828-004-651 710-067 771-019 114-008-306 114-009-695 1-150-057 1-150-001 7-590-006/001 114-008-718/005 5-015-003 5-015-004 828-004-672 828-004-671 710-069 411-938/001 411-938/003 411-938/002 411-938/004 828-004-674 828-004-683 828-004-682 154-009-117/001

24 Compartment A= 14" Battery 20 B= 16" Battery Compartment C= 21" Battery Compartment 19 D= Without Rear Posts E= With Rear Posts 18

F= Standard G= Remote H= SMARTi

17 K= Standard/Bypass L= SMARTi/Bypass

16

15 14

Nut, Lock Pin, Roll Bracket, Key Screw Washer Switch Assembly, Key Switch Assembly, Key Switch, Push Button Switch, Lock with Keys Switch, Push Button SMARTi Assembly Nut, Hex Nut, Hex Bracket Weldment Washer Screw Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Cable Assembly, SC to SMARTi Bracket, SMARTi Clamp, ODI Static Strap, Insulated

M= Remote/Bypass N= Remote/SMARTi O= DT 001 to 3842/DS 001 to 3802 P= Remote/SMARTi/Bypass Q= DT 001 to 3566/DS 001 to 3640

B-1 F, H, K, L, M, R F, H, K, L, M, P, R M, R, R G, M, N, P K, L, M, P, R H, L, N, P H, L, N, P H, L, N, P

F, H G K, L M, N, P H, L, N, P H, L, N, P F, G, K, M S= DT 3567 and Up/DS 3641 and Up T= DT 3843 and Up/DS 3803 and Up R= Recommended Spare

2.

Find the Section & page number in the PARTS LIST referenced by the Numerical Index. Locate the Part Number. Note the part's FIGURE & ITEM NO.

List 2-2: Frame Assembly - DS/DT

13

2-7 31 2

123-456-789 9 8

40

37

36

39

3.

Find the FIGURE & ITEM NO. on the associated illustration for a pictorial view of the part.

3 38 1

Figure 2-2: Frame Assembly - DS/DT

2-1

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Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - General Information Major Sections

Major Sections

1

Section 2 Finish and Accessories

Section 3 Steering and Controls

Section 7 Mast

Section 6 Hydraulic Components

Section 4 Drive and Brake

Section 5 Electrical Systems and Components

6365-005X

Figure 1-1: Major Sections

1-5

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Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - General Information Recommended Spare Parts List

Recommended Spare Parts List Description

Part No.

Qty.

Page

Description

Part No.

Qty.

Page

Seal ............................................ 00590-44948-71... 1 ..... 6-53 Seal ............................................ 00590-44966-71... 1 ..... 6-55 Seal, Oil ...................................... 00590-44576-71... 1 ....... 4-7 Seal, Square ................................ 00590-44977-71... 1 ..... 6-53 Seal, Square ................................ 00590-44979-71... 1 ..... 6-55 Seal, Wiper ................................. 00590-44968-71... 1 ..... 6-55 Seal, Wiper ................................. 00590-44969-71... 1 ..... 6-53 Sensor, Temperature ...................... 00590-45373-71.. 1 ..... 5-35 Service Kit ................................... 00590-44065-71... 1 ..... 5-21 Service Kit ................................... 00590-45005-71... 1 ..... 6-61 Service Kit ................................... 00590-45010-71... 1 ..... 6-63 Service Kit ................................... 00590-45010-71... 1 ..... 6-65 Service Kit ................................... 00590-44066-71... 1 ..... 5-21 Solenoid, 3-Way, 2 Position (SOL-9) 00590-45036-71... 1 ..... 6-33 Spring Set.................................... 00590-44035-71... 1 ..... 5-35 Spring Set.................................... 00590-44213-71... 1 ..... 5-37 Spring Set.................................... 00590-44213-71... 1 ..... 5-39 Spring Set.................................... 00590-44213-71... 1 ..... 5-43 Spring Set.................................... 00590-44213-71... 1 ..... 5-45 Spring Set.................................... 00590-44214-71... 1 ..... 5-41 Spring Set.................................... 00590-44226-71... 1 ..... 5-47 Spring, 4-Way.............................. 00590-44018-71... 1 ..... 5-29 Spring, Compression..................... 00590-03567-71... 1 ....... 6-9 Spring, Compression..................... 00590-44561-71... 1 ..... 4-15 Spring, Horn, Reach ..................... 00590-03568-71... 2 ..... 5-29 Spring, Retract.............................. 00590-44003-71... 1 ..... 5-29 Spring, Travel ............................... 00590-43091-71... 1 ..... 5-29 Switch Rotary, 2 pos ..................... 00590-44366-71... 1 ..... 5-14 Switch ......................................... 00590-44040-71... 3 ..... 5-29 Switch, Brake .............................. 00590-44502-71... 1 ..... 4-15 Switch, Brake ............................... 00590-44502-7..... 1 ..... 5-14 Switch, Operator (EPO) ................. 00590-03248-71... 1 ..... 5-14 Switch, Proximity .......................... 00590-44335-71...... ..... 5-14 Tire (Poly, Black) 95 Durometer....... 00590-44564-71... 1 ....... 3-7 Tire (Poly, Tan) 95 Durometer ......... 00590-44440-71... 1 ....... 3-7 Tire ............................................. 00590-44583-71... 1 ..... 4-10 Tire ............................................. 00590-45389-71... 1 ....... 4-9 Upper Bearing Composite.............. 00590-44896-71... 2 ..... 7-73 Valve, Flow Control (12.75 GPM)... 00590-47885-71... 1 ..... 6-21 Valve, Flow Control (9.0 GPM)....... 00590-03438-71... 1 ..... 6-21 Valve, Flow Control ....................... 00590-44753-71... 2 ..... 7-40 Valve, Flow Control ....................... 00590-44754-71... 1 ..... 7-40

Bar, Bus ......................................00590-45403-71 ...2 .....5-19 Bearing and Snap Ring Kit .............00590-44230-71 ...1 .....5-49 Bearing........................................00590-44580-71 ...2 .......4-7 Bearing, Cone ..............................00590-44313-71 ...1 .......3-5 Bearing, Cup ................................00590-44314-71 ...1 .......3-5 Bearing, Cup ................................00590-44420-71 ...2 .......3-7 Bearing, Mast Roller ......................00590-45241-71 .14 .....7-40 Bearing, Oilite ..............................00590-44559-71 ...2 .....4-15 Bearing, Open..............................00590-44311-71 ...1 .......3-5 Bearing, Roller..............................00590-44312-71 ...2 .......3-5 Brush Set (With BWI) .....................00590-44034-71 ...1 .....5-35 Brush Set......................................00590-44190-71 ...1 .....5-43 Brush Set......................................00590-44190-71 ...1 .....5-45 Brush Set......................................00590-44197-71 ...1 .....5-41 Brush Set......................................00590-44212-71 ...1 .....5-37 Brush Set......................................00590-44212-71 ...1 .....5-39 Brush Set......................................00590-44228-71 ...1 .....5-49 Brush Set......................................00590-44248-71 ...1 .....5-47 Bulb ............................................00590-05273-71 ...1 .....5-53 Bushing, Oil Impreg ......................00590-44854-71 ...2 .....7-61 Card Assembly, Fuse, Relay............00590-46360-71 ...1 .....5-19 Card Assembly, SFC......................00590-44017-71 ...1 .....5-29 Connector ....................................00590-44054-71 ...1 .....5-32 Contactor.....................................00590-44496-71 ...2 .....5-19 Contactor.....................................00590-45299-71 ...2 .....5-19 Filter, Element ...............................00590-03061-71 ...1 .......6-9 Fork Pin .......................................00590-45059-71 ...2 .....7-85 Fuse (40 Amp) ..............................00590-44501-71 ...1 .....5-19 Fuse (500 Amp) ............................00590-44473-71 ...1 .....5-19 Fuse (600 Amp) ............................00590-44500-71 ...1 .....5-19 Hook, Lower.................................00590-44903-71 ...2 .....7-73 Key (Set of 2) ...............................00590-04577-71 ...1 .....5-14 Link, Connecting ...........................00590-03464-71 ...8 .....7-40 Link, Connecting, Chain .................00590-44331-71 ...1 .......3-3 Module Assembly, Attachment ........00590-44471-71 ...1 .....5-14 O-Ring .........................................00590-03441-71 ...1 .......6-9 Ring, Back-Up ...............................00590-03060-71 ...1 .....6-55 Seal Kit ........................................00590-39529-71 ...1 .....7-75 Seal Kit ........................................00590-44967-71 ...1 .....6-53 Seal Kit ........................................00590-44972-71 ...1 .....6-55 Seal Kit ........................................00590-45039-71 ...1 .....6-33 Seal ............................................00590-44315-71 ...2 .......3-5 Valve, Relief .................................00590-45049-71 ...1 .....6-33

1/08/2008

1

1-6

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - General Information Hardware Parts List

Hardware Parts List Description

Part No.

Bolt .................................................... 00590-44240-71 Bolt, Shoulder...................................... 00590-43994-71 Bolt, Shoulder...................................... 00590-44004-71 Nut .................................................... 00590-00387-71 Nut .................................................... 00590-02881-71 Nut .................................................... 00590-02912-71 Nut .................................................... 00590-02992-71 Nut .................................................... 00590-03093-71 Nut .................................................... 00590-03177-71 Nut .................................................... 00590-03435-71 Nut .................................................... 00590-03551-71 Nut .................................................... 00590-03584-71 Nut .................................................... 00590-03592-71 Nut .................................................... 00590-44095-71 Nut .................................................... 00590-44112-71 Nut .................................................... 00590-44184-71 Nut .................................................... 00590-44316-71 Nut .................................................... 00590-44639-71 Nut .................................................... 00590-44661-71 Nut .................................................... 00590-44707-71 Nut .................................................... 00590-44741-71 Nut .................................................... 00590-44855-71 Nut .................................................... 00590-44901-71 Nut .................................................... 00590-44914-71 Nut .................................................... 00590-45092-71 Nut .................................................... 00590-45193-71 Nut .................................................... 00590-45202-71 Nut .................................................... 00590-45214-71 Nut .................................................... 00590-45226-71 Nut .................................................... 00590-45244-71 Nut .................................................... 00590-45257-71 Nut .................................................... 00590-45262-71 Nut .................................................... 00590-45267-71 Nut .................................................... 00590-45500-71 Nut, Jam............................................. 00590-45257-71 Nut, Jam............................................. 00590-45262-71 Nut, Lock ............................................ 00590-44480-71 Nut, Push ............................................ 00590-44563-71 Nut, Retainer....................................... 00590-44350-71 Ring, Retainer...................................... 00590-00065-71 Screw................................................. 00590-00104-71 Screw................................................. 00590-00211-71 Screw................................................. 00590-00267-71 Screw................................................. 00590-00395-71 Screw................................................. 00590-00948-71 Screw................................................. 00590-01444-71 Screw................................................. 00590-02706-71 Screw................................................. 00590-02770-71 Screw................................................. 00590-03022-71 Screw................................................. 00590-03029-71 Screw................................................. 00590-03032-71 Screw................................................. 00590-03071-71 Screw................................................. 00590-03085-71 Screw................................................. 00590-03126-71 Screw................................................. 00590-03127-71 Screw................................................. 00590-03167-71 Screw................................................. 00590-03168-71 Screw................................................. 00590-03207-71 Screw................................................. 00590-03421-71 Screw................................................. 00590-03422-71 Screw................................................. 00590-03424-71 Screw................................................. 00590-03426-71 Screw................................................. 00590-03428-71 Screw................................................. 00590-03431-71 Screw................................................. 00590-03434-71

Qty.

Description

1

Part No.

Qty.

Screw .................................................00590-03466-71 ........ 6 Screw .................................................00590-03628-71 ........ 6 Screw .................................................00590-04605-71 ........ 4 Screw .................................................00590-39658-71 ........ 5 Screw .................................................00590-39687-71 ...... 14 Screw .................................................00590-39688-71 ........ 2 Screw .................................................00590-39782-71 ........ 2 Screw .................................................00590-41863-71 ........ 6 Screw .................................................00590-41968-71 ........ 5 Screw .................................................00590-41971-71 ........ 1 Screw .................................................00590-42003-71 ...... 10 Screw .................................................00590-42244-71 ........ 4 Screw .................................................00590-43234-71 ........ 4 Screw .................................................00590-43989-71 ........ 4 Screw .................................................00590-43999-71 ........ 1 Screw .................................................00590-44019-71 ........ 2 Screw .................................................00590-44088-71 ........ 4 Screw .................................................00590-44173-71 ........ 4 Screw .................................................00590-44205-71 ........ 3 Screw .................................................00590-44238-71 ........ 1 Screw .................................................00590-44288-71 ........ 2 Screw .................................................00590-44304-71 ........ 2 Screw .................................................00590-44336-71 ........ 3 Screw .................................................00590-44365-71 ........ 2 Screw .................................................00590-44375-71 ........ 2 Screw .................................................00590-44376-71 ...... 14 Screw .................................................00590-44377-71 ........ 4 Screw .................................................00590-44437-71 ........ 4 Screw .................................................00590-44467-71 ...... 10 Screw .................................................00590-44469-71 ...... 12 Screw .................................................00590-44475-71 ........ 8 Screw .................................................00590-44479-71 ........ 2 Screw .................................................00590-44485-71 ........ 2 Screw .................................................00590-44486-71 ........ 2 Screw .................................................00590-44491-71 ........ 4 Screw .................................................00590-44507-71 ........ 8 Screw .................................................00590-44540-71 ........ 6 Screw .................................................00590-44541-71 ...... 12 Screw .................................................00590-44565-71 ........ 3 Screw .................................................00590-44609-71 ........ 2 Screw .................................................00590-44617-71 ........ 2 Screw .................................................00590-44652-71 ........ 1 Screw .................................................00590-44653-71 ........ 1 Screw .................................................00590-44664-71 ........ 6 Screw .................................................00590-44665-71 ...... 20 Screw .................................................00590-44666-71 ........ 2 Screw .................................................00590-44691-71 ........ 4 Screw .................................................00590-44693-71 ........ 2 Screw .................................................00590-44694-71 ........ 4 Screw .................................................00590-44719-71 ........ 2 Screw .................................................00590-44737-71 ........ 1 Screw .................................................00590-44742-71 ........ 4 Screw .................................................00590-44743-71 ........ 2 Screw .................................................00590-44751-71 ........ 1 Screw .................................................00590-44765-71 ........ 2 Screw .................................................00590-44847-71 ........ 1 Screw .................................................00590-44874-71 ........ 1 Screw .................................................00590-44976-71 ........ 1 Screw .................................................00590-45032-71 ........ 2 Screw .................................................00590-45056-71 ........ 8 Screw .................................................00590-45111-71 ........ 1 Screw .................................................00590-45114-71 ........ 4 Screw .................................................00590-45215-71 ........ 1 Screw .................................................00590-45239-71 ........ 4 Screw .................................................00590-45240-71 ........ 2

........3 ........1 ........2 ........1 ........2 ........4 ......17 ......12 ........2 ......29 ........1 ........4 ........2 ........1 ........1 ........4 ........2 ........2 ........2 ........4 ........4 ........2 ........4 ........4 ........1 ........4 ........4 ........5 ........1 ........4 ......12 ......16 ........4 ........4 ......14 ........8 ........1 ........1 ........7 ........2 ........1 ........2 ........1 ........4 ........3 ........1 ........2 ........9 ........6 ......21 ........6 ........2 ........6 ........1 ......15 ........4 ........2 ........2 ........5 ......31 ........6 ........5 ........9 ........1 ......13

1-7

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - General Information Hardware Parts List Description

Part No.

Qty.

Description

Washer .............................................. 00590-44535-71 Washer .............................................. 00590-44555-71 Washer .............................................. 00590-44567-71 Washer .............................................. 00590-44581-71 Washer .............................................. 00590-44643-71 Washer .............................................. 00590-44893-71 Washer .............................................. 00590-45013-71 Washer .............................................. 00590-45140-71 Washer .............................................. 00590-45260-71 Washer .............................................. 00590-45502-71 Washer .............................................. 00590-47924-71 Washer .............................................. 00590-47926-71 Washer, Flat........................................ 00590-00111-71 Washer, Flat........................................ 00590-00473-71 Washer, Flat........................................ 00590-02813-71 Washer, Flat........................................ 00590-02940-71 Washer, Flat........................................ 00590-02973-71 Washer, Flat........................................ 00590-03092-71 Washer, Flat........................................ 00590-42081-71 Washer, Flat........................................ 00590-44328-71 Washer, Flat........................................ 00590-44378-71 Washer, Flat........................................ 00590-44514-71 Washer, Flat........................................ 00590-44524-71 Washer, Flat........................................ 00590-45046-71 Washer, Flat, Hard .............................. 00590-44535-71 Washer, Flat, Nylon ............................. 00590-44047-71 Washer, Flat........................................ 00590-03092-71 Washer, High Collar ............................ 00590-44117-71 Washer, Lock ...................................... 00590-00313-71 Washer, Lock ...................................... 00590-02840-71 Washer, Lock ...................................... 00590-44488-71 Washer, Lock ...................................... 00590-44869-71 Washer, Lock ...................................... 00590-45158-71 Washer, Lock ...................................... 00590-45161-71 Washer, Lock ...................................... 00590-45185-71 Washer, Lock ...................................... 00590-45258-71 Washer, Lock ...................................... 00590-45259-71 Washer, Lock ...................................... 00590-45260-71 Washer, Lock ...................................... 00590-45378-71 Washer, Lock ...................................... 00590-45259-71 Washer, Thrust .................................... 00590-44543-71 Washer, Thrust .................................... 00590-44577-71 Washer, Thrust .................................... 00590-44581-71

Screw ................................................. 00590-45253-71 ........ 8 Screw ................................................. 00590-45255-71 ........ 4 Screw ................................................. 00590-45261-71 ........ 4 Screw ................................................. 00590-45284-71 ........ 4 Screw ................................................. 00590-45285-71 ........ 6 Screw ................................................. 00590-45286-71 ...... 16 Screw ................................................. 00590-45526-71 ........ 4 Screw ................................................. 00590-46092-71 ...... 10 Screw ................................................. 00590-46317-71 ........ 3 Screw ................................................. 00590-47904-71 ........ 2 Screw ................................................. 00590-47915-71 ........ 6 Screw ................................................. 00590-47931-71 ........ 7 Screw, (16 MM Long) ........................... 00590-03424-71 ........ 2 Screw, (25 MM Long) ........................... 00590-03175-71 ........ 2 Screw, Cap ......................................... 00590-44615-71 ........ 1 Screw, Cap ......................................... 00590-44905-71 ........ 4 Screw, Cap ......................................... 00590-44910-71 ........ 4 Screw, Cap ......................................... 00590-44926-71 ........ 2 Screw, Cap ......................................... 00590-44976-71 ........ 1 Screw, Cap ......................................... 00590-45114-71 ...... 12 Screw, Cap ......................................... 00590-45152-71 ........ 8 Screw, Cap ......................................... 00590-45159-71 ........ 2 Screw, Cap ......................................... 00590-45162-71 ........ 4 Screw, Cap ......................................... 00590-45163-71 ........ 2 Screw, Cap ......................................... 00590-45184-71 ........ 2 Screw, Cap ......................................... 00590-45190-71 ........ 4 Screw, Cap ......................................... 00590-45192-71 ........ 2 Screw, Cap ......................................... 00590-45255-71 ........ 8 Screw, Cap ......................................... 00590-45286-71 ...... 11 Screw, Set ........................................... 00590-44675-71 ........ 2 Screw ................................................. 00590-03421-71 ........ 7 Screw ................................................. 00590-44274-71 ........ 3 Screw ................................................. 00590-42003-71 ........ 2 Washer............................................... 00590-00064-71 ........ 2 Washer............................................... 00590-00112-71 ........ 2 Washer............................................... 00590-00568-71 ........ 1 Washer............................................... 00590-02813-71 ........ 4 Washer............................................... 00590-02940-71 ...... 24 Washer............................................... 00590-03092-71 ........ 2 Washer............................................... 00590-44158-71 ........ 4 Washer............................................... 00590-44176-71 ........ 6 Washer............................................... 00590-44378-71 ........ 2 Washer............................................... 00590-44503-71 ........ 4

1/08/2008

Part No.

1-8

Qty. ........4 ........3 ........2 ........6 ........2 ........4 ........2 ........6 ........6 ........4 ........7 ........1 ........1 ........4 ........2 ......25 ........6 ......30 ........1 ........3 ........2 ........2 ........1 ........2 ......12 ........1 ........7 ........2 ........4 ......24 ........1 ........2 ......12 ........4 ........3 ......27 ......16 ........8 ........2 ........4 ........1 ........1 ........2

SECTION 2 Finish and Accessories Major Assemblies ................................................................................................................................................ 2-2 Power Section Mechanical Parts ............................................................................................................................ 2-4 Finish Instructions ................................................................................................................................................. 2-8 Handle Decals ................................................................................................................................................... 2-20 Battery Gates and Rollers (Standard) .................................................................................................................... 2-22 Battery Spacer Installation (Battery Length 36.51 in. to 39.32 in.)............................................................................ 2-23 Weighted Battery Spacer and Roller Assembly ...................................................................................................... 2-24 Roller Assembly ................................................................................................................................................. 2-26 Battery Cover Assembly, EE................................................................................................................................. 2-28 Rear Door Assembly ........................................................................................................................................... 2-30 Load Backrest Installation .................................................................................................................................... 2-31 Fire Extinguisher ................................................................................................................................................ 2-32

2-1

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Finish and Accessories Major Assemblies

Major Assemblies

2

2

14

7 8 4

9

6

12

13

3

5

10

11

6365-005X

Figure 2-1: Major Assemblies

1/08/2008

2-2

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Finish and Accessories Major Assemblies FIGURE 2-1 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14

QTY Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref.

PART NUMBER Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref.

DESCRIPTION

USED ON

Power Section Weldment (Contact Technical Support) Overhead Guard (See Figure 2-2c.)

Battery Gates and Roller Assembly (See Figure 2-5.)

Steering and Controls (See Figure 3-1.)

Drive and Brake Assembly (See Figure 4-1a.)

Electrical Installation (See Figure 5-1a.)

Contactor Panel (See Figure 5-2b. and Figure 5-2c.)

Operator Display (See Figure 5-4.)

Control Handle (See Figure 5-5.)

Manifold Assembly (See Figure 6-3.)

Lift Motor Assembly (See Figure 6-14.)

Lift Cylinder Assemblies (See Figure 6-22. thru Figure 6-34.)

Carriage Assembly, Sideshift (See Figure 7-25.)

Elevating Section (See Figure 7-3.)

List 2-1: Major Assemblies

2-3

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Finish and Accessories Power Section Mechanical Parts

Power Section Mechanical Parts

2

10

8 11

5

12 6

3

2

7

1

4

P223-001-350-R1 SHT 1 OF 3

Figure 2-2a: Power Section Mechanical Parts

1/08/2008

2-4

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Finish and Accessories Power Section Mechanical Parts

Power Section Mechanical Parts

2

18

21

24

17

5

6

19

20

P223-001-350-R3 SHT 2 OF 3

Figure 2-2b: Power Section Mechanical Parts

2-5

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Finish and Accessories Power Section Mechanical Parts

Power Section Mechanical Parts

14

13

15

2

16

23

22

23

P223-001-350-R4, R5 SHT 3 OF 3

Figure 2-2c: Power Section Mechanical Parts

1/08/2008

2-6

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Finish and Accessories Power Section Mechanical Parts FIGURE 2-2 ITEM NO. 1 2 3 4 5 6 7 8 10 11 12 13 14 15 16 17 18 19 20 21 22

QTY

1 2 1 1 7 4 1 1 4 4 2 2 2 2 2 1 2 4 2 1 1 1 23 6 24 1 A= Standard Mast Only B= 83 in. OACH C= 88 in. OACH

PART NUMBER 00590-45375-71 00590-03421-71 00590-44363-71 00590-44364-71 00590-03127-71 00590-02940-71 00590-45376-71 00590-45377-71 00590-03092-71 00590-44507-71 00590-03584-71 00590-45378-71 00590-42003-71 00590-02973-71 00590-45379-71 00590-44361-71 00590-44365-71 00590-03422-71 00590-45046-71 00590-44362-71 00590-45380-71 00590-45381-71 00590-03466-71 00590-45382-71 (Non-Quad Mast)

DESCRIPTION Cover, Bracket Screw Shield, Tire, Right-Hand Shield, Tire, Left-Hand Screw Washer, Flat Cover, Bracket Cover, Bracket Washer, Flat Screw Nut Washer, Lock Screw Washer, Flat Strap, Static Bracket, Key Switch Screw Screw Washer, Flat Plate, Clamp Guard Weldment, Overhead Guard Weldment, Overhead Screw Bracket, Mounting

USED ON

A A

B C

List 2-2: Power Section Mechanical Parts

2-7

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Finish and Accessories Finish Instructions

Finish Instructions

2

30

A

DETAIL S

SEE DETAIL S A

SEE DETAIL G

PV 0.125

NV 1.000

P223_001_390_R_1, STEERING TILLER ASSEMBLY SHT 1 OF 9

Figure 2-3a: Finish Instructions

1/08/2008

2-8

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Finish and Accessories Finish Instructions

Finish Instructions 7

2

41

39

42

DETAIL G

DETAIL G

WITHOUT HSA (SHOWN WITHOUT COVER)

WITH HSA (SHOWN WITHOUT COVER)

40

SEE DETAIL R

SEE DETAIL A

44

15

SEE DETAIL B 17

SEE DETAIL C 16

H SEE DETAIL D

H

18

6

22 25 D

21

SEE DETAIL N

25

49

23 SEE DETAIL P

50

24

51

30

D

VIEW A-A P223_001_371_N2B, P223_001_371_N2C, P1019022_A2 SHT 2 OF 9

Figure 2-3b: Finish Instructions

2-9

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Finish and Accessories Finish Instructions

Finish Instructions

2

15

J

62

J

29

DETAIL A 17

28

54

VIEW D-D 53

52

SECTION H-H

DETAIL B H F VIEW J-J

DETAIL C

H

53

16 E 18

35

58 48

SEE DETAIL Q

45

T O YO T A

EL EC TR C I

F O R KL IF TTR U C K

22

E

12

DETAIL D

F P223-001-401, P223_001_897_C, P223_000_827_B, P223_001-333_D, P1019022_A4, A3, A6, A5 SHT 3 OF 9

Figure 2-3c: Finish Instructions

1/08/2008

2-10

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Finish and Accessories Finish Instructions

Finish Instructions 29

2

59 25 62

22

55 36

DETAIL E

28 34 22

VIEW F - F

22

20

37

19

SEE DETAIL M

22

DETAIL F

SEE DETAIL E

DETAIL N

DETAIL L

25

56

31 SEE DETAIL F

32 33

21

25

56

57

SEE DETAIL L

57

22

DETAIL M

ELEVATING SECTION REMOVED

P1019022_AB, P223_001_336, P223_001_335_003, P223_001_337_003, P223_001_740_001, P1019022_A9, P223_001_396_002 SHT 4 OF 9

Figure 2-3d: Finish Instructions

2-11

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Finish and Accessories Finish Instructions

Finish Instructions

62

2

53

62

LEFT SIDE VIEW QUAD MAST ONLY

RIGHT SIDE VIEW QUAD MAST ONLY VIEW OF MAST FROM OPERATORS COMPARTMENT QUAD MAST ONLY

47 46 14

17

23

30

44

35

24

VIEW E-E

DETAIL P

DETAIL Q

DETAIL R

P1019022_A10, A11, A12, P1015924-A9, P223_001_399, P223_001_368_003, P223_001_608 SHT 5 OF 9

Figure 2-3e: Finish Instructions

1/08/2008

2-12

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Finish and Accessories Finish Instructions

Finish Instructions

2

ITEM 29 - P/N 00590-44369-71

ITEM 28 - P/N 00590-44371-71

ITEM 40 - P/N 00590-44349-71

ITEM 45 - P/N 00590-44354-71

! WARNING

Never load truck beyond its capacity Loading beyond capacity can cause drive axle(s) to break, truck to tip over, load to fall, serious injury and or death.

See name plate for capacity.

ITEM 48 - P/N 00590-44352-71

P412_574, 1019287, R10243477, P412_326, R1024348 SHT 6 OF 9

Figure 2-3f: Finish Instructions

2-13

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Finish and Accessories Finish Instructions

Finish Instructions

2

ITEM 49 - P/N 00590-44356-71

ITEM 48 - P/N 00590-44355-71

ITEM 50 - P/N 00590-44357-71

ITEM 51 - P/N 00590-44389-71

ITEM 53 - P/N 00590-44379-71 1019284-30SEP03BW,P412-704-A,P223_001_629_B, P223_001_663_C,1019292 30SEP03BW SHT 7 OF 9

Figure 2-3g: Finish Instructions

1/08/2008

2-14

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Finish and Accessories Finish Instructions

Finish Instructions

2

ITEM 55 - P/N 00590-44403-71

ITEM 54 - P/N 00590-44402-71

ITEM 56 - P/N 00590-44404-71

ITEM 57 - P/N 00590-44405-71

1019290 30SEP03 BW,1019288 30SEP03 BW, 1019285 29SEP03 BW, 1019289 30SEP03 BW SHT 8 OF 9

Figure 2-3h: Finish Instructions

2-15

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Finish and Accessories Finish Instructions

Finish Instructions

ITEM 58 - P/N 00590-44406-71

ITEM 59 - P/N 00590-41810-71

ITEM 63 - P/N 00590-47871-71

1019295 30SEP03 BW, 1019523_001 30SEP03 BW, 1019523_002 30SEP03 BW, 1019523_003 30SEP03 BW SHT 9 OF 9

Figure 2-3i: Finish Instructions

1/08/2008

2-16

2

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Finish and Accessories Finish Instructions FIGURE 2-3 ITEM NO. 6 7 12 14 15 16 17 18 19

20

QTY

PART NUMBER

1 1 1 1 1 1 1 1 1

00590-44367-71 00590-39658-71 Ref. 00590-01265-71 00590-44380-71 00590-44370-71 00590-44360-71 00590-44372-71 00590-44373-71

1 1

00590-39627-71 00590-44374-71

1 00590-39627-71 21 2 00590-44375-71 22 14 00590-44376-71 23 4 00590-44377-71 24 2 00590-44378-71 25 7 00590-44350-71 28 2 00590-44371-71 29 2 00590-44369-71 30 1 00590-44341-71 31 1 00590-44342-71 32 1 00590-44343-71 33 1 00590-44344-71 34 1 00590-44345-71 35 1 00590-44346-71 36 1 00590-44347-71 37 1 00590-44359-71 39 1 00590-02770-71 40 1 00590-44349-71 41 1 00590-44340-71 42 1 00590-44351-71 48 1 00590-44352-71 44 1 00590-44353-71 45 2 00590-44354-71 46 1 00590-03578-71 47 1 00590-01255-71 48 1 00590-44355-71 49 1 00590-44356-71 50 1 00590-44357-71 A= 18.5 in. Battery B= 21.25 in. Battery C= 23.75 in. Battery D= High Speed Auxiliary (HSA) E= Electrically Enclosed (EE)

DESCRIPTION Guard, Cable Screw Plate, Type EE (Consult Technical Support) Rivet, Tag Pad, Elbow Pad, Deadman Pedal Pad, Backseat Pad, Floor Cover Assembly, Console (Without High Speed Auxiliary) (includes:) Clip Cover Assembly, Console (With High Speed Auxiliary) (includes:) Clip Screw Screw Screw Washer, Flat Nut, Retainer Decal, EE Decal, Toyota Cover, Steer Cover, Eyebrow Cover, Eyebrow Cover, Eyebrow Cover, Front, Left-Hand Cover, Knee Cover, Front, Center Cover, Front, Right-Hand Screw Decal, Warning Brace, Cover (Without HAS) Brace, Cover (With HAS) Decal, Warning Cover, HSA Handle Decal, Warning Bag, Case Pocket Plate, Specification Decal, Control Handle (Standard) Decal, Control Handle (LSA)

USED ON

E

D

E

A B C

D

D D

List 2-3: Finish Instructions (Sheet 1 of 2)

2-17

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Finish and Accessories Finish Instructions FIGURE 2-3 QTY PART NUMBER ITEM NO. 51 1 00590-44389-71 52 1 00590-44348-71 53 2 00590-44379-71 54 1 00590-44402-71 55 1 00590-44403-71 56 2 00590-44404-71 57 2 00590-44405-71 58 1 00590-44406-71 59 1 00590-41810-71 60 1 Ref. 62 1 00590-44421-71 63 1 00590-47871-71 A= 18.5 in. Battery B= 21.25 in. Battery C= 23.75 in. Battery D= High Speed Auxiliary (HSA) E= Electrically Enclosed (EE)

DESCRIPTION Decal, Control Handle (HSA) Decal, Toyota Decal, Warning Decal, Warning Decal, Warning Decal, Warning Decal, Warning Decal Decal, Warning Plate, Specification (Not Shown) Decal, Toyota Decal, Cold Storage

List 2-3: Finish Instructions (Sheet 2 of 2)

1/08/2008

2-18

USED ON

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Finish and Accessories Finish Instructions

This Page Intentionally Blank

2-19

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Finish and Accessories Handle Decals

Handle Decals 4

2

5

1

2

3

2

3

EXAMPLE DECAL/CAP ORIENTATION 6 7

FORK POSITIONER

6

LOAD STABILIZER

CLAMP

ROTATE

SIDE SHIFT

CAP INSERTS P_223_001__663_C, P412_704-A, P412_703_A, P411_971-A

Figure 2-4: Handle Decals

1/08/2008

2-20

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Finish and Accessories Handle Decals FIGURE 2-4 ITEM NO. 1

QTY

1 1 2 1 1 1 1 3 1 1 1 4 1 5 1 1 6 1 1 1 7 1 A= Fork Positioned B= Push-Pull C= Clamp D= Rotate E= Sideshift

PART NUMBER 00590-47902-71 00590-44411-71 00590-44401-71 00590-44413-71 00590-44414-71 00590-44415-71 00590-44416-71 00590-44417-71 00590-44418-71 00590-44419-71 00590-44391-71 00590-44412-71 00590-44410-71 00590-44382-71 00590-44383-71 00590-44356-71

DESCRIPTION Decal, Control Handle Decal, High Speed Auxiliary, Handle Decal, Control Decal, Control Decal, Control Decal, Control Decal, Control Decal, Control Decal, Control Decal, Control Decal, Control Decal, Control Cap, Knob Insert Cap, Knob Insert Cap, Knob Insert Decal, Control Handle

USED ON

A B C D E B C D A E A B D

List 2-4: Handle Decals

2-21

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Finish and Accessories Battery Gates and Rollers (Standard)

Battery Gates and Rollers (Standard) 4

2

1 2 3

5

P223_001_545

Figure 2-5: Battery Gates and Rollers (Standard) FIGURE 2-5 ITEM NO. 1

QTY

PART NUMBER

2 00590-44384-71 2 00590-44385-71 2 00590-44386-71 2 1 00590-44390-71 3 2 00590-44381-71 4 2 00590-03424-71 2 00590-03175-71 5 5 00590-44393-71 5 00590-44394-71 5 00590-44395-71 A= 18.5 in. Battery Compartment B= 21.25 in. Battery Compartment C= 23.75 in. Battery Compartment

DESCRIPTION Gate, Battery (With Spacer) Gate, Battery (With Spacer) Gate, Battery (With Spacer) Spacer Assembly, Battery Gate Spacer Assembly, Battery Gate Screw, (16 MM Long) Screw, (25 MM Long) Roller Assembly (See Figure 2-8.)

Roller Assembly (See Figure 2-8.)

Roller Assembly (See Figure 2-8.)

List 2-5: Battery Gates and Rollers (Standard)

1/08/2008

2-22

USED ON A B C

A B C

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Finish and Accessories Battery Spacer Installation (Battery Length 36.51 in. to 39.32 in.)

Battery Spacer Installation (Battery Length 36.51 in. to 39.32 in.)

2

1

P1001328-A

Figure 2-6: Battery Spacer Installation (Battery Length 36.51 in. to 39.32 in.)

FIGURE 2-6 ITEM NO. 1

QTY

PART NUMBER

AR AR AR AR AR

00590-44396-71 00590-44397-71 00590-44398-71 00590-44399-71 00590-44338-71

DESCRIPTION Spacer Spacer Spacer Spacer Spacer

Assembly, Assembly, Assembly, Assembly, Assembly,

0.312 0.624 0.936 1.248 1.560

USED ON

in. in. in. in. in.

List 2-6: Battery Spacer Installation (Battery Length 36.51 in. to 39.32 in.)

2-23

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Finish and Accessories Weighted Battery Spacer and Roller Assembly

Weighted Battery Spacer and Roller Assembly

2

10

7

3

6 5 1

4

P223_001_801_B

Figure 2-7: Weighted Battery Spacer and Roller Assembly

1/08/2008

2-24

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Finish and Accessories Weighted Battery Spacer and Roller Assembly FIGURE 2-7 ITEM NO. 1

QTY

PART NUMBER

DESCRIPTION

5 00590-46934-71 Roller Assembly (See Figure 2-8.)

5 00590-46935-71 Roller Assembly (See Figure 2-8.)

5 00590-46936-71 Roller Assembly (See Figure 2-8.)

5 00590-46937-71 Roller Assembly (See Figure 2-8.)

5 00590-46938-71 Roller Assembly (See Figure 2-8.)

3 1 00590-44285-71 Spacer, Battery, 1.50 in.

1 00590-44286-71 Spacer, Battery, 1.75 in.

1 00590-47897-71 Spacer, Battery, 2.12 in.

1 00590-47898-71 Spacer, Battery, 2.25 in.

4 5 00590-44298-71 Support, Battery Roller 5 2 00590-03168-71 Screw 6 2 00590-02813-71 Washer, Flat 7 2 00590-39688-71 Screw 2 00590-44288-71 Screw 9 1 00590-44278-71 Spacer, Battery (Non-Weighted) 2.25 1 00590-44290-71 Spacer, Battery (Non-Weighted) 2.50 1 00590-44291-71 Spacer, Battery (Non-Weighted) 2.75 1 00590-44292-71 Spacer, Battery (Non-Weighted) 4.88 1 00590-44293-71 Spacer, Battery (Non-Weighted) 5.00 1 00590-47894-71 Spacer, Battery (Non-Weighted) 0.75 1 00590-47895-71 Spacer, Battery (Non-Weighted) 1.25 1 00590-47896-71 Spacer, Battery (Non-Weighted) 1.00 10 1 00590-47867-71 Plate, Spacer Weldment, 340# 1 00590-47866-71 Plate, Spacer Weldment, 700# A= 18.5 in. Battery Compartment, Adjusted to 16.25 in.

B= 18.5 in. Battery Compartment, Adjusted to 13.62 in.

C= 21.5 in. Battery Compartment, Adjusted to 18.5 in.

D= 23.75 in. Battery Compartment, Adjusted to 21.25 in.

USED ON A B C A D D C B D

A, C, E D, E in. in. in. in. in. in. in. in.

(Not (Not (Not (Not (Not (Not (Not (Not

Shown) Shown) Shown) Shown) Shown) Shown) Shown) Shown)

List 2-7: Weighted Battery Spacer and Roller Assembly

2-25

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Finish and Accessories Roller Assembly

Roller Assembly

2

3

1 4 2 5 VIEW A - STANDARD ASSEMBLY

6

5

3 1 2

4

VIEW B - WEIGHTED ASSEMBLY P828_001_430_G, P223_001_784

Figure 2-8: Roller Assembly

1/08/2008

2-26

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Finish and Accessories Roller Assembly FIGURE 2-8 ITEM NO. 1 2 3 4

5

6

QTY

PART NUMBER

2 2 2 1 1 1 1 1 1 1 1 1 1 1 1

00590-00064-71 00590-00065-71 00590-00063-71 00590-44294-71 00590-44295-71 00590-44296-71 00590-44268-71 00590-44289-71 00590-44287-71 00590-44259-71 00590-44260-71 00590-44261-71 00590-44262-71 00590-05313-71 00590-44263-71

DESCRIPTION

USED ON

Washer Ring, Retainer Roller, Battery Shaft, Roller (18.31 in.)

Shaft, Roller (21.06 in.)

Shaft, Roller (23.56 in.)

Spacer, Pipe (12.50 in.)

Spacer, Pipe (15.25 in.)

Spacer, Pipe (17.75 in.)

Spacer, Pipe (15.00 in.)

Spacer, Pipe (7.62 in.)

Spacer, Pipe (10.25 in.)

Spacer, Pipe (9.50 in.)

Spacer, Pipe (0.50 in.)

Spacer, Pipe (2.88 in.)

List 2-8: Roller Assembly

2-27

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Finish and Accessories Battery Cover Assembly, EE

Battery Cover Assembly, EE

2

1 3

7

4

5

6

2

P223-001-879-D

Figure 2-9: Battery Cover Assembly, EE

1/08/2008

2-28

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Finish and Accessories Battery Cover Assembly, EE FIGURE 2-9 ITEM NO. 1

QTY

PART NUMBER

1 00590-44264-71 1 00590-44265-71 1 00590-44277-71 2 1 00590-44267-71 1 00590-44258-71 1 00590-44269-71 3 1 00590-44270-71 1 00590-44271-71 1 00590-44272-71 4 2 00590-44273-71 5 7 00590-03421-71 6 7 00590-03092-71 7 3 00590-44274-71 A= 18.5 in. Battery Compartment B= 21.5 in. Battery Compartment C= 23.75 in. Battery Compartment

DESCRIPTION Door, Battery, Left-Hand Door, Battery, Left-Hand Door, Battery, Left-Hand Door, Battery, Right-Hand Door, Battery, Right-Hand Door, Battery, Right-Hand Guard, Battery Guard, Battery Guard, Battery Pin, Lock Screw Washer, Flat Screw

USED ON A B C A B C A B C

List 2-9: Battery Cover Assembly, EE

2-29

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Finish and Accessories Rear Door Assembly

Rear Door Assembly

2

3

1 2 1

4

P223-003-132

Figure 2-10: Rear Door Assembly FIGURE 2-10 ITEM NO. 1 2 3 4

QTY

PART NUMBER

DESCRIPTION

1 3 1 1 1

00590-44275-71 00590-46704-71 00590-44307-71 00590-44266-71 00590-44297-71

Door Weldment (includes:) Hinge Pad, Door Decal, Warning Guard, Cable

List 2-10: Rear Door Assembly

1/08/2008

2-30

USED ON

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Finish and Accessories Load Backrest Installation

Load Backrest Installation

2

1

2

3

P223-001-670

Figure 2-11: Load Backrest Installation FIGURE 2-11 ITEM NO. 1

2 3

QTY

PART NUMBER

1 1 1 1 1 1 1 1 1 1 1 1 4 4

00590-44320-71 00590-44321-71 00590-44322-71 00590-44323-71 00590-44324-71 00590-44323-71 00590-47756-71 00590-44326-71 00590-44327-71 00590-44339-71 00590-44329-71 00590-47900-71 00590-00395-71 00590-02813-71

DESCRIPTION Backrest Backrest Backrest Backrest Backrest Backrest Backrest Backrest Backrest Backrest Backrest Backrest Screw Washer

Guard Guard Guard Guard Guard Guard Guard Guard Guard Guard Guard Guard

(Width (Width (Width (Width (Width (Width (Width (Width (Width (Width (Width (Width

32 32 32 32 32 32 37 37 37 37 37 37

in., in., in., in., in., in., in., in., in., in., in., in.,

Height Height Height Height Height Height Height Height Height Height Height Height

USED ON 48 36 54 30 42 60 48 36 54 30 42 60

in.) in.) in.) in.) in.) in.) in.) in.) in.) in.) in.) in.)

List 2-11: Load Backrest Installation

2-31

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Finish and Accessories Fire Extinguisher

Fire Extinguisher 2

2

1

P223-001-753-A2

Figure 2-12: Fire Extinguisher FIGURE 2-12 ITEM NO. 1 2

QTY

PART NUMBER

1 2

00590-47886-71 00590-02706-71

DESCRIPTION Fire Extinguisher Screw

List 2-12: Fire Extinguisher

1/08/2008

2-32

USED ON

SECTION 3 Steering and Controls Steering and Controls ........................................................................................................................................... 3-2 Steer Wheel Assembly.......................................................................................................................................... 3-5 Wheel Hub Assembly ........................................................................................................................................... 3-7 Steer Piping Installation......................................................................................................................................... 3-8 Steering Tiller Assembly ...................................................................................................................................... 3-10

3-1

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Steering and Controls Steering and Controls

Steering and Controls

3

18 16 20

11

4 3

24

13

19

12

29

2 1

23

28

6 5

22

27

30

8

14

7

26

21

9 15 10 17

25

OVERALL VIEW

P223-001-350_M3N

Figure 3-1: Steering and Controls

1/08/2008

3-2

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Steering and Controls Steering and Controls FIGURE 3-1 QTY ITEM NO. 1 1 2 2 3 1 4 3.4 ft.

5 1 6 4 7 1 8 2 9 1 10 4 11 3 12 3 13 1 14 1 15 1 16 1 17 1 18 1 19 4 20 2 21 1 22 1 23 4 24 2 25 1 26 AR 27 1 28 3 29 AR 30 2 R= Recommended Spare

PART NUMBER

DESCRIPTION

00590-44319-71 00590-03592-71 00590-44331-71 00590-44332-71 00590-44333-71 00590-39687-71 00590-44334-71 00590-03422-71 00590-44335-71 00590-03628-71 00590-44336-71 00590-44337-71 00590-44309-71 00590-44330-71 00590-44328-71 00590-47914-71 00590-41863-71 00590-46976-71 00590-42003-71 00590-44301-71 00590-46411-71 00590-46996-71 00590-44303-71 00590-44304-71 Ref. 00590-00359-71 00590-46712-71 00590-46713-71 00590-47889-71 00590-00628-71

Anchor, Chain Nut Link, Connecting, Chain Chain Plate, Steering Screw Bracket, Mounting Screw Switch, Proximity, Multihead Screw Screw Spacer Plate, Sensor Sprocket Washer, Flat Key (Not Shown) Screw Motor, Hydraulic (includes: item 16) (See Figure 6-18.)

Screw Elbow, 90 Degree Valve, Orbitrol (See Figure 6-19.)

Shaft, Steer Adaptor, Hydraulic Screw Wheel, Steer Assembly Shim, Spacer Shim, Spacer Shim, Spacer Shim, Spacer Screw, Set

USED ON

R

List 3-1: Steering and Controls

3-3

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Steering and Controls Steering and Controls

1/08/2008

3-4

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Steering and Controls Steer Wheel Assembly

Steer Wheel Assembly

3

14 3

7 16

2 10

6

9

1

11 8 15 4

5 16

12 P123_003_235_D

Figure 3-2: Steer Wheel Assembly

3-5

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Steering and Controls Steer Wheel Assembly FIGURE 3-2 ITEM NO.

QTY

1 1 2 1 3 1 4 2 5 1 6 1 7 1 8 2 9 1 10 1 11 2 12 2 14 1 15 1 16 2 R= Recommended Spare

PART NUMBER

DESCRIPTION

00590-47879-71 00590-47880-71 00590-47881-71 00590-47882-71 00590-46631-71 00590-47878-71 Ref. 00590-44299-71 00590-47908-71 00590-44311-71 00590-44312-71 00590-44313-71 00590-44314-71 00590-44315-71 00590-44316-71 00590-42081-71 00590-00043-71 00590-00423-71

Wheel, Steer Assembly (Tan) Wheel, Steer Assembly (Red With Groove) Wheel, Steer Assembly (Black) Pivot, Steer Hub Hub, Steer Hub, Wheel Assembly (See Figure 3-3.)

Axle Key, Woodruff Bearing, Open Bearing, Roller Bearing, Cone Bearing, Cup Seal Nut Washer, Flat Pin, Spring Fitting, Grease

List 3-2: Steer Wheel Assembly

1/08/2008

3-6

USED ON

B

R R R R R

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Steering and Controls Wheel Hub Assembly

Wheel Hub Assembly

3

3

2

1

3

P123_000_849

Figure 3-3: Wheel Hub Assembly FIGURE 3-3 ITEM NO.

1 2

QTY

1 1 1 1 3 2 R= Recommended Spare

PART NUMBER

DESCRIPTION

00590-46966-71 00590-47877-71 00590-47876-71 00590-44317-71 00590-44440-71 00590-44564-71 00590-46336-71 00590-44420-71

Wheel, Hub and Tire Assembly (Tan) Wheel, Hub and Tire Assembly (Red With Groove) Wheel, Hub and Tire Assembly (Black) Hub, Machine Tire (Poly, Tan) 95 Durometer Tire (Poly, Black) 95 Durometer Tire (Poly, Red With Groove) 83 Durometer Bearing, Cup

USED ON

R R R

List 3-3: Wheel Hub Assembly

3-7

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Steering and Controls Steer Piping Installation

Steer Piping Installation

3

2

3

4

1

P223_001_64X_M2A

Figure 3-4: Steer Piping Installation

1/08/2008

3-8

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Steering and Controls Steer Piping Installation FIGURE 3-4 ITEM NO. 1

QTY

PART NUMBER

1 00590-44526-71 1 00590-44527-71 1 00590-44528-71 2 1 00590-46408-71 3 1 00590-46409-71 4 2 00590-47865-71 A= 18.50 in. Battery Compartment B= 21.25 in. Battery Compartment C= 23.75 in. Battery Compartment

DESCRIPTION Hose Assembly Hose Assembly Hose Assembly Line Assembly Line Assembly Hose Assembly

USED ON A B C

A

List 3-4: Steer Piping Installation

3-9

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Steering and Controls Steering Tiller Assembly

Steering Tiller Assembly

3

3

4

6

2

1 7 5

STEERING TILLER ASSEMBLY

Figure 3-5: Steering Tiller Assembly FIGURE 3-5 ITEM NO. 1 2 3 4 5 6 7

QTY

PART NUMBER

1 1 1 1 1 1 1

00590-44532-71 00590-44544-71 00590-00170-71 00590-00211-71 00590-00387-71 00590-44534-71 00590-44524-71

DESCRIPTION Tiller Steer, Machine Knob, Steer Plug, Dome Screw Nut Cap, Steer Handle Washer, Flat

List 3-5: Steering Tiller Assembly

1/08/2008

3-10

USED ON

SECTION 4 Drive and Brake Drive and Brake Installation................................................................................................................................... 4-3 Gear Reducer ...................................................................................................................................................... 4-6 Wheel Hub Assembly (7 in. Wide)......................................................................................................................... 4-8 Wheel Hub Assembly (6 in. Wide)....................................................................................................................... 4-10 Brake, Electric.................................................................................................................................................... 4-12 Deadman Brake Assembly .................................................................................................................................. 4-14

4-1

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Drive and Brake

This Page Intentionally Blank

1/08/2008

4-2

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Drive and Brake Drive and Brake Installation

Drive and Brake Installation

4

13

11

14

9

21

18

31

26

7 35

5

34 15

25 ASSEMBLED VIEW

20 23

24 12 32 17

6

4

8

P223-001-576-H2 SHT 1 OF 2

Figure 4-1a: Drive and Brake Installation

4-3

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Drive and Brake Drive and Brake Installation

Drive and Brake Installation

4

33

6

3

22

16 P223-001-576-H1 SHT 2 OF 2

Figure 4-1b: Drive and Brake Installation

1/08/2008

4-4

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Drive and Brake Drive and Brake Installation FIGURE 4-1 ITEM NO. 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 20

QTY

PART NUMBER

1 1 6 2 2 16 2 2 6 6 4 4 12 2 2 2 2 2 2 12 2 2 2 2 4 8 Ref. 2 2

00590-43600-71 00590-43601-71 00590-44536-71 Ref. 00590-44537-71 00590-44538-71 00590-44539-71 00590-03422-71 00590-02770-71 00590-44540-71 00590-03092-71 00590-03088-71 00590-44541-71 00590-03177-71 00590-02881-71 00590-45290-71 00590-45291-71 00590-44542-71 00590-44514-71 00590-44535-71 00590-44533-71 00590-02918-71 00590-44505-71 00590-44506-71 00590-44507-71 00590-02940-71 00590-44515-71 00590-44516-71 00590-44517-71

21 22 23 24 25 26 31 32 33 34 35 A= 7BNCU15 B= 7BNCU18 C= 7BNCU20 D= 7BNCU25 E= Electrically Enclosed (EE)

DESCRIPTION Gear Reducer, Drive Unit, Right-Hand (See Figure 4-2.)

Gear Reducer, Drive Unit, Left-Hand (See Figure 4-2.)

Spacer, Brake Mount Wheel, Hub Assembly (See Figure 4-3.)

Spacer, Brake Rotor Bolt, Drive Tire Switch, Proximity Screw Screw Screw Washer, Flat Key, Woodruff Screw Nut Nut Motor, Traction (See Figure 5-9.)

Motor, Traction (See Figure 5-10.)

Motor, Traction (See Figure 5-11.)

Washer, Flat Washer, Flat, Hard Fitting, Reducer Plug, Mechanical Fitting, Air Vent Brake, Electric, 36 Volt (See Figure 4-5.)

Screw Washer, Flat Wrench, Spanner Shroud, Fan Spacer, Brake Mount

USED ON

A, B, C D E

List 4-1: Drive and Brake Installation

4-5

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Drive and Brake Gear Reducer

Gear Reducer

4

13

20

14

21

16

12

24 2 15

17

3

18

23 22 11 8 5

4 9 7 10

6 19

1 P223_001_151_L

Figure 4-2: Gear Reducer

1/08/2008

4-6

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Drive and Brake Gear Reducer FIGURE 4-2 ITEM NO.

1 2

QTY

1 1 1 3 1 4 1 1 5 1 6 1 7 1 8 1 9 1 10 10 11 2 12 1 13 1 14 2 15 2 16 2 17 2 18 1 19 1 20 1 21 1 22 2 23 2 24 2 A= Right-Hand Side B= Left-Hand Side Note: R= Recommended Spare

PART NUMBER 00590-43600-71 00590-43601-71 00590-44518-71 00590-44519-71 00590-44520-71 00590-44521-71 00590-46989-71 00590-46988-71 00590-44546-71 00590-44577-71 00590-44543-71 00590-44568-71 00590-47892-71 00590-03422-71 00590-47904-71 00590-44570-71 00590-44571-71 00590-44572-71 00590-44573-71 00590-44574-71 00590-44586-71 00590-44576-71 00590-46928-71 00590-47847-71 00590-44579-71 00590-44580-71 00590-44581-71 00590-47888-71

DESCRIPTION Gear Reducer Gear Reducer Plug, Magnetic Housing, Machined Gear, Right-Hand Housing, Machined Gear, Left-Hand Axle, Shaft Plate, Drive Unit, Right-Hand Plate, Drive Unit, Left-Hand Spacer, Drive Unit Washer, Thrust Washer, Thrust Cap, Bearing Machine Shim, Drive Unit Screw Screw Gear, Set, Spiral Bevel Gear, Helical Bearing, Cone Bearing, Cone Bearing, Cup Bearing, Cup Seal, Oil Nut, Clamp Nut, Clamp Gear, Helical Pinion Bearing Washer, Thrust Pin, Dowel

USED ON A B A B A B

R

R R

List 4-2: Gear Reducer

4-7

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Drive and Brake Wheel Hub Assembly (7 in. Wide)

Wheel Hub Assembly (7 in. Wide)

4

2

1

P223_001_222_G

Figure 4-3: Wheel Hub Assembly (7 in. Wide)

1/08/2008

4-8

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Drive and Brake Wheel Hub Assembly (7 in. Wide) FIGURE 4-3 ITEM NO.

1 2

QTY

1 1 1 1 1 1 1 A= Smooth Rubber B= Non Marking Rubber C= Traction Rubber D= Poly, Black E= Poly, Gray R= Recommended Spare

PART NUMBER 00590-45383-71 00590-45384-71 00590-45385-71 00590-45386-71 00590-45387-71 00590-45388-71 00590-45389-71 00590-45390-71 00590-45391-71 00590-47903-71 00590-45392-71 00590-45393-71

DESCRIPTION Wheel Assembly Wheel Assembly Wheel Assembly Wheel Assembly Wheel Assembly Wheel Hub, Machined Tire Tire Tire Tire Tire, 95 Durometer Tire

USED ON A B C D E A, R B C D E

List 4-3: Wheel Hub Assembly (7 in. Wide)

4-9

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Drive and Brake Wheel Hub Assembly (6 in. Wide)

Wheel Hub Assembly (6 in. Wide)

4

2

1

R223_001_223_B

Figure 4-4: Wheel Hub Assembly (6 in. Wide) FIGURE 4-4 ITEM NO.

1 2

QTY

1 1 1 1 1 1 A= Smooth Rubber B= Non Marking Rubber C= Traction Rubber D= Poly, Black E= Poly, Gray R= Recommended Spare

PART NUMBER 00590-45292-71 00590-45293-71 00590-45294-71 00590-45295-71 00590-45296-71 00590-44582-71 00590-44583-71 00590-44584-71 00590-44585-71 00590-44556-71 00590-44554-71

DESCRIPTION Wheel Wheel Wheel Wheel Wheel Wheel Tire Tire Tire Tire Tire

Assembly Assembly Assembly Assembly Assembly Hub, Machined

A B C E D A, R B C D E

List 4-4: Wheel Hub Assembly (6 in. Wide)

1/08/2008

USED ON

4-10

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Drive and Brake Wheel Hub Assembly (6 in. Wide)

This Page Intentionally Blank

4-11

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Drive and Brake Brake, Electric

Brake, Electric

4

9 10 1 2 3 4 6 5 8 7

13 12 11

P870-894-100

Figure 4-5: Brake, Electric

1/08/2008

4-12

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Drive and Brake Brake, Electric FIGURE 4-5 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

QTY

PART NUMBER

1 1 1 1 1 1 1 1 3 3 3 AR AR AR AR AR AR AR

00590-44506-71 00590-44575-71 00590-44547-71 00590-44548-71 00590-44549-71 00590-44550-71 00590-44551-71 00590-44552-71 00590-44553-71 00590-44565-71 00590-44555-71 00590-44511-71 00590-44523-71 00590-44513-71 00590-44504-71 00590-44508-71 00590-44509-71 00590-44510-71

DESCRIPTION

USED ON

Brake, Electric Body Subassembly, Magnet Spring, Compression Armature Armature, Friction Surface Hub Disc, Friction Adaptor Spacer Screw Washer Shim Shim Shim Shim (Not Shown) Shim (Not Shown) Shim (Not Shown) Shim (Not Shown)

List 4-5: Brake, Electric

4-13

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Drive and Brake Deadman Brake Assembly

Deadman Brake Assembly

2

4

1

6

3

7

5

4

8

9

11

10

R223_000_837_C

Figure 4-6: Deadman Brake Assembly

1/08/2008

4-14

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Drive and Brake Deadman Brake Assembly FIGURE 4-6 QTY ITEM NO. 1 1 2 2 3 1 4 2 5 1 6 1 7 1 8 1 9 1 10 2 11 2 R= Recommended Spare

PART NUMBER 00590-44545-71 00590-44557-71 00590-44558-71 00590-44559-71 00590-44560-71 00590-44561-71 00590-44562-71 00590-44563-71 00590-44502-71 00590-03628-71 00590-44567-71

DESCRIPTION Arm, Spring Rivet Bar, Pivot Bearing, Oilite Bracket, Mounting Spring, Compression Pedal Weldment Nut, Push Switch, Brake Screw Washer

USED ON

R R

R

List 4-6: Deadman Brake Assembly

4-15

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Drive and Brake Deadman Brake Assembly

This Page Intentionally Blank

1/08/2008

4-16

SECTION 5 Electrical Systems and Components Electrical System .................................................................................................................................................. 5-3 Contactor Panel Assembly ................................................................................................................................... 5-16 Contactor Assembly ........................................................................................................................................... 5-20 Operator Display Assembly................................................................................................................................. 5-22 Handle Installation ............................................................................................................................................. 5-24 Handle Assembly ............................................................................................................................................... 5-26 Horn Installation................................................................................................................................................. 5-30 Battery Connector .............................................................................................................................................. 5-32 Traction Motor, 4K, Standard .............................................................................................................................. 5-34 Traction Motor, 5K, Standard .............................................................................................................................. 5-36 Traction Motor, 4K and 5K, EE ............................................................................................................................ 5-38 Lift Motor, 4K, Standard ..................................................................................................................................... 5-40 Lift Motor, EE ..................................................................................................................................................... 5-42 Lift Motor, 5K, Standard ..................................................................................................................................... 5-44 Steer Motor ....................................................................................................................................................... 5-46 Auxiliary Motor ................................................................................................................................................. 5-48 Warning Light Installation ................................................................................................................................... 5-50 Warning Light Assembly ..................................................................................................................................... 5-52 Working Light Installation.................................................................................................................................... 5-55 Travel Alarm Installation...................................................................................................................................... 5-63 Operator Cooling Fan Installation ........................................................................................................................ 5-64 Limit Switch Installation ....................................................................................................................................... 5-66 Lift Limit With Bypass Installation .......................................................................................................................... 5-68

5-1

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Electrical Systems and Components

This Page Intentionally Blank

1/08/2008

5-2

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Electrical Systems and Components Electrical System

Electrical System

5

E

B

B

7 E 6 SEE DETAIL H

C

F

84

C F SEE DETAIL D

A

A

P223-001-574-AB-1 SHT 1 OF 10

Figure 5-1a: Electrical System

5-3

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Electrical Systems and Components Electrical System

Electrical System

5

14

JPS4 JPB2 TO RA-A1 31

SEE DETAIL J

JPS3 JPB1

40

30 TO LA-A2

41

29 A2 E2

67

M1

A1 E1

A2 E2

M2

A1 E1

TO LA-A1 35 TO LA-F1

TO RA-A2 32

TO RA-F1 36

TO RA-F2 37

38 TO LA-F2

SECTION A - A JPS12

JPS11 TO JC10

17

14

16

14 TO JC10

17

TO JC10 TO JC10

14

16

JPS12 M1

DETAIL J

BWI

TH

M2 BWI

DETAIL J

JPS12 M1 BW MT

TH

(VIEW OF 3, 3.5 & 4K MOTORS FROM BEHIND)

14

M2 BW MT

VIEW OF 5K MOTORS FROM BEHIND P223-001-574-AB-2A, A-2-J1, A-2-J2 SHT 2 OF 10

Figure 5-1b: Electrical System

1/08/2008

5-4

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Electrical Systems and Components Electrical System

Electrical System

5

14

TO JC10

SEE DETAIL L

JPS8 MS (+) TO STR-1

22

MS (-) TO TP4

23

76

75

73

35 73

36

75 RA

42

41

40

76

LA

24

SECTION A - A

TO M2-A1

TO M1-E1

TRACTION MOTORS REMOVED TO CLEARLY SHOW POWER AMPS

31

35

TO M2-E1

TO M1-A1

37

29 21 TO TP4

TO M2-E2

76 A2

A1

20 TO LPC-1

18

F2

F1

A2

F2

32

A1

F1

36 38 TO M1-E2

TO M2-A2

RA

LA

DETAIL L

24 B (-)

JTL-1

B (+)

B (-)

JTR1

B (+)

30 TO M1-A2

27 24

TO TPC-1 6

25

TO JX1

TO TP4

26 TO TPC-1

7 TO JX2

28 TO TP4

P223-001-574-AB-2B SHT 3 OF 10

Figure 5-1c: Electrical System

5-5

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Electrical Systems and Components Electrical System

Electrical System

TO JS2

5

68

SECTION B-B 40 22 TO MS (+)

19 B+ 15 TO TP4

41

SEE DETAIL K

4

11

TO JC7

69

TO S2

66

TO JA2

65

TO JA2

12

TO JF2 & CONTACTOR PANEL

8

TO JF3

5

TO JF5-1

34

TO MXA

TP1

LPC

TPC 1

2

1

AUX

STR 2

1

2

2

1

26 TO LA-B (+) 20 TO MP-D 27 TO RA-B (+)

SECTION C-C

12

TO JC8 7 HORN

8

TO KEY-1 & 2 & EPO-1 & 2

5

TO JC4, JX3, S13 & S14

65

TO JA2

66

TO JA2

223-001-574-AB-3A/AB-3B SHT 4 OF 10

Figure 5-1d: Electrical System

1/08/2008

5-6

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Electrical Systems and Components Electrical System

Electrical System TO TP1 & B+

19

5

83

34

FROM MXA TO AUX-1

33

FROM MXS TO TP4

54 19

TO JF1 & TP-1 15

TO LA-B (-) 28

TO MXS 33 41

25

TO RA-B (-)

21

TO MP-A

23

TO MS (-)

44

40

39

43

TP4 (B-) DETAIL D R223_001_574_AK02, P223-001-574-DETAIL SHT 5 OF 10

Figure 5-1e: Electrical System

5-7

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Electrical Systems and Components Electrical System

Electrical System 40

45

5

13 JC9

9

JC5 82

41

46

5

JC6 10

JC4

13

TO SOL1, SOL4-9, & JPH3

47 SEE DETAIL G TO JD1 9

11 JC7, OJC7 & OPC7

5 73 TO S13, S14 & JF5-1 12 TO H2-1 & 2 HRN-1 & 2 TO JH1 10 12

1

JC8

11

14

TO JS1 & S1

JC10

2

5 JX3

82

14 TO JB1, JB2, JS3, JS4 JSB, JS11, JS12

SECTION E-E SOL2 OR SOL10

14 TO JX1

12

12 TO JX2 7

TO JC8

6

TO JC10

55

6

TO JTR1 TO JTL1

51

TO JPH3

7

65

TO JA2

14 SECTION F-F

TO JB1, JB2, JS3, JS4, JSB, JS11, JS12 P223-001-574-AB-4A, AB-4B SHT 6 OF 10

Figure 5-1f: Electrical System

1/08/2008

5-8

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Electrical Systems and Components Electrical System

Electrical System

JC1

PC2

PC7

PC3

PC4

PC8

PC9

5

PC5 PC10

JP6 PC11 PC12

DETAIL G

SOL2 OR SOL10 12

TO JX1

6

TO JX2

7

TO JC8

12

TO JC10

14

TO JC8

55

HRN

80

TO JPH3

6

TO JTR1

65

TO JA2

7

TO JTL1

14

TO JB1, JB2, JS3, JS4, JS8, JS11 & JS12

SECTION F-F

P223-001-574-AB-4C, R223_001_574_AK03 SHT 7 OF 10

Figure 5-1g: Electrical System

5-9

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Electrical Systems and Components Electrical System

Electrical System

12

JC8 TO JF2 66 TO JF4 & CONTACTOR

8

TO JF3

5

JC4 TO JF5-1

65 TO JF4 78 49

53

5

50 TO OJC7 & OPC7 82

57

77

10 TO JC6

56

71

72 8

9

TO JF3

TO JC4

TO JC5

13 TO JC9

5

S13 SOL1

TO SOL9, JPH2, JPH3

S14 SOL4

66 65

SOL6

TO SOL9, SOL10

SOL8 SOL7

52 TO S16 & S17

13 TO SOL5, SOL9 & JPH3

70 3

JPH3 51 TO SOL2

ODI

81 83

52 TO JA3

9

S17 (HSA HANDLE)

TO JD1 (ODI)

S16 SOL5 SOL9

52

66

TO JA3 TO JPH3

66 TO JPH2 65 TO SOL10

DETAIL H

R223-001-574-AK05 SHT 8 OF 10

Figure 5-1h: Electrical System

1/08/2008

5-10

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Electrical Systems and Components Electrical System

Electrical System

Y X

Y

Y

5

X

X

Y

X

79

TOP VIEW STANDARD CONTACTOR PANEL

FU10

5A

15A

15A

FU2 800 A

JPF1

K1 K2

FU5

FU9

15A

15A

5A

FU3 500 A

FU1 40 A

JPF5

FU4 100 A

JPF2

500A

600A

TPC

FU7

TP1

JPF3

FU6

JPF4

FU8

40A

LPC

STR

100A

AUX

DETAIL K P223-001-574-AB-7 SHT 9 OF 10

Figure 5-1i: Electrical System

5-11

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Electrical Systems and Components Electrical System

Electrical System

18

5

20 DETAIL L (5K MOTOR ONLY)

TS1-2

TS1-1

7 6 5 4 3

2

1

T-1

TS1-3

TS2-1

TS2-2

TS2-3

TPC-Y

LPC-Y

STR-Y

AUX-Y TPC-X LPC-X STR-X

AUX-X

14 13 12 11 10 9 8

TOP VIEW EE CONTACTOR PANEL

TP1

STR-1

LPC-1

TP1

AUX-1

TPC-1

DETAIL K P223-001-574-AB-8 SHT 10 OF 10

Figure 5-1j: Electrical System

1/08/2008

5-12

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Electrical Systems and Components Electrical System FIGURE 5-1 QTY ITEM NO. 1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 1 9 1 10 1 11 1 12 1 13 1 14 1 15 1 16 1 17 1 18 1 19 1 20 1 21 1 22 1 23 1 24 2 25 1 26 1 27 1 28 1 29 1 30 1 31 1 32 1 33 1 34 1 35 1 36 1 37 1 38 1 39 1 40 12 41 14 42 4 A= With Side Shift B= With Single HSA C= With Multi HSA R= Recommended Spare

PART NUMBER 00590-44512-71 00590-44443-71 Ref. Ref. 00590-44444-71 00590-44445-71 00590-44446-71 00590-44447-71 00590-44448-71 00590-44449-71 00590-44450-71 00590-44462-71 00590-44452-71 00590-44442-71 00590-44454-71 00590-44455-71 00590-44456-71 00590-44457-71 00590-45298-71 00590-44458-71 00590-44459-71 00590-44460-71 00590-44432-71 00590-44453-71 00590-44451-71 00590-44423-71 00590-44424-71 00590-44425-71 00590-44426-71 00590-44427-71 00590-44428-71 00590-44429-71 00590-44441-71 00590-44431-71 00590-44422-71 00590-44433-71 00590-44434-71 00590-44435-71 00590-44436-71 00590-03422-71 00590-03092-71 00590-44437-71

DESCRIPTION

USED ON

Bracket Assembly, Vehicle Manager Card Assembly, Translator Display, Operator Assembly (See Figure 5-4.)

Panel, Contactor Assembly ((See Figure 5-3.)

Harness Assembly (JC4 TO JX4, S13, S14, LPC-1, JF5) Harness Assembly (JX1 to JTR1) Harness Assembly (JX2 to JLT1) Harness Assembly (JF3 to Key Switch, EPO) Harness Assembly (JC5 to JD1) Harness Assembly (JC6 to JH1) (Control Handle) Harness Assembly (JC7 to S2 and JS2) Harness Assembly (JC8 to JF2 and Contactor Panel) Harness Assembly (JC9, SOL-1, SOL-4 thru 9 and JPH3) Harness Assembly (JC10 to B1, S3, S4, S11 and S12) Harness Assembly (JF1, to TP1 and TP4) Harness Assembly (PS12 to BW and MT) Harness Assembly (PS11 to BW and MT) Harness Assembly (PS8 to BW and MT) Connector Battery (See 508) Cable Assembly (LPC-1 to MP-D) Cable Assembly (MP-A- to TP4) Cable Assembly (STR-1 to MS+) Cable Assembly (MS- to TP4) Power Amplifier, Traction Cable Assembly (RA-B- to TP4) Cable Assembly (TPC-1 to LA-B+) Cable Assembly (TPC-1 to RA-B+) Cable Assembly (LA-B- to TP4) Cable Assembly (LA-A1 to M1-A1) Cable Assembly (M1-A2 to LA-A2) Cable Assembly (RA-A1 to M2-A1) Cable Assembly (RA-A2 to M2-A2) Cable Assembly (MXS- to TP4) Cable Assembly (Auxiliary-1 to MXA) Cable Assembly (LA-F1 to M1- E1) Cable Assembly (RA-F1 to M2-E2) Cable Assembly (RA-F2 to M2-E1) Cable Assembly (LA-F2 to M1-E2) Bar, Bus Screw Washer, Flat Screw

List 5-1: Electrical System (Sheet 1 of 2)

5-13

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Electrical Systems and Components Electrical System FIGURE 5-1 ITEM NO. 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 61 62 63 65 66 67 68 69 70 71

QTY

PART NUMBER

2 2 3 3 1

00590-44438-71 00590-03584-71 00590-03435-71 00590-02940-71 00590-48942-71 00590-47893-71 00590-44471-71 00590-44430-71 00590-44461-71 00590-44484-71 00590-44485-71 00590-44486-71 Ref. 00590-03577-71 00590-44488-71 00590-00556-71 00590-00811-71 00590-42978-71 00590-44489-71 00590-44490-71 00590-44539-71 00590-44335-71 00590-44502-71 Ref. 00590-44366-71 00590-04577-71 00590-03248-71 00590-03249-71 00590-44491-71 00590-03093-71 00590-44503-71 00590-03029-71 00590-02338-71 00590-44493-71 Ref. 00590-45402-71 00590-44328-71 00590-45394-71 00590-44483-71 00590-47075-71

1 1 1 1 2 2 1 1 1 AR AR AR 1 1 Ref. Ref. Ref. Ref. 1 1 72 1 1 73 4 74 4 75 4 76 4 77 1 78 1 79 1 80 1 81 2 82 1 83 2 84 1 A= With Side Shift B= With Single HSA C= With Multi HSA R= Recommended Spare

DESCRIPTION Insulator, Standoff Nut Nut Washer, Flat Manager, Vehicle Shield, Vehicle Manager (Not Shown) Module Assembly, Attachment Cable Assembly (JA1 to OJC7, OPC7) Cable Assembly (JPH3 to SOL-2) Cable Assembly (JA3 to S16 and S17) Screw Screw Horn Assembly (See Figure 5-7.)

Jack, Banana Washer, Lock Strap Strap Strap Cable Assembly (JA2 to JF4, SOL-9 and SOL-10) Cable Assembly (JA2 to JF4, SOL-9, JPH2 and JPH3) Switch Assembly, Speed Sensor Switch, Proximity (See Figure 3-1.)

Switch, Brake (See Figure 4-6.)

Handle Installation (See Figure 5-5.)

Switch Rotary, 2 pos (includes:) Key (Set of 2) Switch, Operator (EPO) Base, Contact Switch Screw Nut Washer Screw Switch, Keyless Bracket, Mounting Contactor Panel Assembly (See Figure 5-2b.)

Harness Assembly (Sol-2 and 10 to JH2) Washer, Flat Cable (JH3 to JC6) Clamp Guard

List 5-1: Electrical System (Sheet 2 of 2)

1/08/2008

5-14

USED ON

B, C, R B, C A, B B, C B, C

B C R R R R R

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Electrical Systems and Components Electrical System

This Page Intentionally Blank

5-15

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Electrical Systems and Components Contactor Panel Assembly

Contactor Panel Assembly

FU2 600A

18

17

FU3 500A

5

TP1

16

4

11

5

36

37

38

6

2 3 9 7 28

12 FU1 40A

8

14

13

FU4 60A

1

STANDARD PANEL

P223_001_103 SHT 1 OF 3

Figure 5-2a: Contactor Panel Assembly

1/08/2008

5-16

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Electrical Systems and Components Contactor Panel Assembly

Contactor Panel Assembly

6b

FU2 600A

FU3 500A

TP1

5

11

22

16

17

18

12

34 3 9 7 23

FU1 40A

13

8

14

20

2

FU4 100A

1

CONTACTOR PANEL EE P223_002_005_B_PG1 SHT 2 OF 3

Figure 5-2b: Contactor Panel Assembly

5-17

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Electrical Systems and Components Contactor Panel Assembly

Contactor Panel Assembly

5

25

33

32 28

30 29 31

4 38 19

35

5

CONTACTOR PANEL EE

26

15

P223_002_005_B_PG2/PG3TEST SHT 3 OF 3

Figure 5-2c: Contactor Panel Assembly

1/08/2008

5-18

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Electrical Systems and Components Contactor Panel Assembly FIGURE 5-2 ITEM NO. 1 2 3 4 5 6 7 8 9 11 12 13

QTY

PART NUMBER

2 2 8 6 1 1 1 1 1 1 2 6 1 1 8 9 1 10 24 24 16 1 2 12 2 1 1 1 1 8 1 1 1 2 1 5 2 2 2 3

00590-45299-71 00590-44496-71 00590-03093-71 00590-03032-71 00590-46360-71 00590-44498-71 00590-44499-71 00590-44500-71 00590-44501-71 00590-44473-71 00590-44494-71 00590-44492-71 00590-44464-71 00590-44465-71 00590-03434-71 00590-03029-71 00590-44466-71 00590-44467-71 00590-02940-71 00590-02840-71 00590-03435-71 00590-44468-71 00590-45403-71 00590-44469-71 00590-44470-71 00590-47872-71 00590-44472-71 00590-44463-71 00590-44474-71 00590-44475-71 00590-44476-71 00590-44477-71 00590-44478-71 00590-44479-71 00590-01410-71 00590-03434-71 00590-05283-71 00590-00552-71 00590-03446-71 00590-47884-71

14 15 16 17 18 19 20 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 A= EE R= Recommended Spare

DESCRIPTION Contactor (See Figure 5-3.)

Contactor (See Figure 5-3.)

Nut Screw Card Assembly, Fuse, Relay (includes: items 36 thru 38) Plate, Contactor Enclosure Weldment Fuse (600 Amp) Fuse (40 Amp) Fuse (500 Amp) Insulator, Standoff Insulator, Standoff Bar, Bus Bar, Bus Screw Screw Fuse (100 Amp) Screw Washer Washer, Lock Nut Cover Bar, Bus Screw Bar, Bus Bar, Bus Harness Assembly Harness Assembly Harness Assembly Screw Terminal Strip Insulator Decal Screw Terminal Screw Label Fuse (15 Amp) (FU5, FU6, FU7 and FU10) Fuse (5 Amp) (FU8 and FU9) Relay (K1, K2 and K3)

USED ON R R

R A R R R A A A

A

R

List 5-2: Contactor Panel Assembly

5-19

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Electrical Systems and Components Contactor Assembly

Contactor Assembly

5

1

4

2

5

3

7

8 6 11

9 10

12

13

14

15

16

17

18

P15223N

Figure 5-3: Contactor Assembly

1/08/2008

5-20

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Electrical Systems and Components Contactor Assembly FIGURE 5-3 ITEM NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

QTY

PART NUMBER

DESCRIPTION

1 1 1 1 1 1 1 1 4 4 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1

00590-45299-71 00590-44496-71 00590-44480-71 00590-00111-71 00590-47887-71 00590-44525-71 00590-44235-71 00590-44074-71 00590-44077-71 00590-44078-71 00590-44088-71 00590-00313-71 00590-44072-71 00590-44082-71 00590-44083-71 00590-44084-71 00590-44085-71 00590-44086-71 00590-44064-71 00590-44079-71 00590-44058-71 00590-44059-71 00590-44061-71 00590-44071-71 00590-44063-71 00590-44056-71 00590-44065-71 00590-44066-71 00590-44067-71

Contactor Assembly Contactor Assembly Nut, Lock Washer, Flat Spring Spring Locator, Spring Locator, Spring Tip, Contact, Movable Tip, Contact, Movable Screw Washer, Lock Bushing Bushing Guide Tip, Contact, Stationary Tip, Contact, Stationary Body, Guide Rod and Core Assembly Spring, Main Housing, Coil Housing, Coil Coil Coil Base Base Service Kit (includes: items 6 and 12) (Not Shown) Service Kit (includes: items 6 and 12) (Not Shown) Spring and Bushing Kit (includes: items 3, 4, 5, 9 and 10) (Not Shown)

USED ON A B

A B

A B

A B

A B A B A B R, A R, B

A= Auxiliary and Steer Contactor B= Traction and Lift Contactor R= Recommended Spare

List 5-3: Contactor Assembly

5-21

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Electrical Systems and Components Operator Display Assembly

Operator Display Assembly

5

DETAIL A

SEE DETAIL A

3

2

1

4

P223-001-612-C-BT, 6959-002

Figure 5-4: Operator Display Assembly

1/08/2008

5-22

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Electrical Systems and Components Operator Display Assembly FIGURE 5-4 ITEM NO. 1 2 3 4

QTY

PART NUMBER

2 1 1 6

00590-44068-71 00590-44069-71 00590-44070-71 00590-03022-71

DESCRIPTION

USED ON

Card Assembly, Display Display, Operator Bracket Assembly Screw

List 5-4: Operator Display Assembly

5-23

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Electrical Systems and Components Handle Installation

Handle Installation

10

12

5

11

4 6

1

3 2

20

9

19

14 15 7

5

8

16

13 17

P223_001_359E

Figure 5-5: Handle Installation

1/08/2008

5-24

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Electrical Systems and Components Handle Installation FIGURE 5-5 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 19 20

QTY

PART NUMBER

DESCRIPTION

1

00590-44115-71

Handle Assembly (Standard)

4 4 2 1 1 1 2 1 1 1 1 1 2 4 1 2 1 1

00590-42244-71 00590-03092-71 00590-44108-71 00590-01444-71 00590-44112-71 00590-44116-71 00590-44117-71 00590-44331-71 00590-00211-71 00590-03127-71 00590-44121-71 00590-44096-71 00590-44113-71 00590-04605-71 00590-03126-71 00590-44093-71 00590-44094-71 00590-44095-71

Screw Washer, Flat Rod, End Screw Nut Rod, Threaded Washer, High Collar Link, Chain Screw Screw Lever, Valve Bracket, Switch Switch Screw Screw Strap, Nut Link Nut

USED ON

List 5-5: Handle Installation

5-25

Page Revised 12/01/2009

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Electrical Systems and Components Handle Assembly

Handle Assembly

5

(SEE FIGURE 5-6B.)

17

11

18

27 10 14 27

12

26

31

34

13 39

21 9

43

22

23

15

29

16

28 P1016736-A1 SHT 1 OF 3

Figure 5-6a: Handle Assembly

Page Revised 12/01/2009

5-26

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Electrical Systems and Components Handle Assembly

Handle Assembly

3

5

24

8

20 7 4

19

7

6

1

5 25

23

2

36

P1016736-A2 SHT 2 OF 3

Figure 5-6b: Handle Assembly

5-27

Page Revised 12/01/2009

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Electrical Systems and Components Handle Assembly

Handle Assembly

5

42

32

32

32

P1016736-A3, A4, A5, A6 SHT 3 OF 3

Figure 5-6c: Handle Assembly

Page Revised 12/01/2009

5-28

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Electrical Systems and Components Handle Assembly FIGURE 5-6 ITEM NO.

QTY

PART NUMBER

1

00590-44115-71

Handle Assembly (Standard)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

1 1 1 1 1 1 2 3 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 5 1 1 2 1 4

00590-44105-71 00590-44099-71 00590-44100-71 00590-44101-71 00590-03405-71 00590-44103-71 00590-03568-71 00590-44040-71 00590-43995-71 00590-44062-71 00590-43091-71 00590-44008-71 00590-44011-71 00590-44021-71 00590-44044-71 00590-44013-71 00590-44005-71 00590-44015-71 00590-44017-71 00590-44018-71 00590-44019-71 00590-43997-71 00590-44014-71 00590-41968-71 00590-43993-71 00590-43994-71 00590-44004-71 00590-41971-71 00590-43989-71

Handle, Left-Hand Handle, Right-Hand Button, 4-Way, Raised Base, Spring Button, Reach Retract, Raised Button, Horn Spring, Horn, Reach Switch Handle, Base Cap, Base Spring, Travel Yoke Arm, Yoke Ring, Retaining Potentiometer Arm Umbrella Ring, Retaining Card Assembly, SFC Spring, 4-Way Screw Screw, Connector Harness, Wiring Screw Pin Bolt, Shoulder Bolt, Shoulder Screw Screw

31 32

1 9 in.

00590-43999-71 00590-44000-71

Screw Wire, Jumper

34 36

1 1

00590-42984-71 00590-44003-71

Clamp Spring, Retract

39

6 in.

00590-00187-71

Tubing, Shrinkable

42

2.25 in.

1

00590-43929-71

Tubing, Shrinkable

00590-41928-71

Label

43

DESCRIPTION

USED ON

R R

R

R R

R

R= Recommended Spare

List 5-6: Handle Assembly

5-29

Page Revised 12/01/2009

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Electrical Systems and Components Horn Installation

Horn Installation

4

5

6

1 11

STANDARD HORN

OPTIONAL HORN

10

7

5

2

3

P223_001_338E

Figure 5-7: Horn Installation

1/08/2008

5-30

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Electrical Systems and Components Horn Installation FIGURE 5-7 QTY ITEM NO. 1 1 2 1 3 1 4 1 5 1 6 1 7 1 10 1 11 1 A= Electric Horn B= Mechanical Horn

PART NUMBER 00590-44045-71 00590-03218-71 00590-44047-71 00590-42261-71 00590-00568-71 00590-41863-71 00590-03422-71 00590-44050-71 00590-44051-71

DESCRIPTION Horn Assembly Insulator, Shoulder, Washer Washer, Flat, Nylon Horn With Bracket Washer Screw Screw Horn Harness Wire Assembly

USED ON A B B B B B A B A

List 5-7: Horn Installation

5-31

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Electrical Systems and Components Battery Connector

Battery Connector

3

6

5

1

5

2

4

P223-001-131

Figure 5-8: Battery Connector FIGURE 5-8 ITEM NO. 1 2 3

QTY

30 ft.

1 1 1 4 1 5 Ref. 6 Ref. R= Recommended Spare

PART NUMBER 00590-45298-71 00590-44052-71 00590-44053-71 00590-44054-71 00590-44031-71 00590-44029-71 00590-44046-71 00590-44024-71

DESCRIPTION Connector, Battery Cable Terminal Connector (includes:) Tip Set Terminal Cable Assembly Cable Assembly

List 5-8: Battery Connector

1/08/2008

5-32

USED ON

R

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Electrical Systems and Components Battery Connector

This Page Intentionally Blank

5-33

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Electrical Systems and Components Traction Motor, 4K, Standard

Traction Motor, 4K, Standard

5

4

6

7 3

2 1 10 2

5

P570-368-100

Figure 5-9: Traction Motor, 4K, Standard

1/08/2008

5-34

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Electrical Systems and Components Traction Motor, 4K, Standard FIGURE 5-9 ITEM NO. 1 2 3

QTY

1 1 1 1 4 1 5 1 6 1 1 7 1 8 1 9 1 10 1 11 1 R= Recommended Spare

PART NUMBER 00590-45290-71 00590-44025-71 00590-44026-71 00590-44027-71 00590-44028-71 00590-44038-71 00590-44022-71 00590-44033-71 00590-44034-71 00590-44035-71 00590-45373-71 00590-45374-71 00590-47140-71 00590-46458-71

DESCRIPTION Motor, Traction (4K Standard) Armature Kit Bearing and Snap Ring Kit Stator Kit (includes:) Field Coil Kit End Head Assembly, Commutator (includes:) End Head Kit, Drive Brush Holder (includes:) Brush Set (With BWI) Spring Set Sensor, Temperature (Not Shown) Plug, BWI and Thermostat (Not Shown) Fan Kit Shaft, Seal (Not Shown)

USED ON

R R R

List 5-9: Traction Motor, 4K, Standard

5-35

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Electrical Systems and Components Traction Motor, 5K, Standard

Traction Motor, 5K, Standard

5

4 2 1

10

9 3 6 7

5 2

8

P570_370_100

Figure 5-10: Traction Motor, 5K, Standard

1/08/2008

5-36

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Electrical Systems and Components Traction Motor, 5K, Standard FIGURE 5-10 ITEM NO. 1 2 3

QTY

1 1 1 1 4 1 5 1 6 1 1 7 1 8 1 9 1 10 1 R= Recommended Spare

PART NUMBER 00590-45291-71 00590-44036-71 00590-44037-71 00590-44129-71 00590-44239-71 00590-44107-71 00590-44210-71 00590-44211-71 00590-44212-71 00590-44213-71 00590-44223-71 00590-44215-71 00590-46458-71

DESCRIPTION Motor, Traction (5K Standard) Armature Kit Bearing and Snap Ring Kit Stator Kit (includes:) Field Coil Kit End Head Assembly, Commutator (includes:) End Head Kit, Drive Brush Holder (includes:) Brush Set Spring Set Fan, External Terminal, Power Kit Seal, Shaft

USED ON

R R

List 5-10: Traction Motor, 5K, Standard

5-37

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Electrical Systems and Components Traction Motor, 4K and 5K, EE

Traction Motor, 4K and 5K, EE

5

4

1

10

9 3 6 7

5 2 8 2

P570_370_100, 313705-000-511A

Figure 5-11: Traction Motor, 4K and 5K, EE

1/08/2008

5-38

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Electrical Systems and Components Traction Motor, 4K and 5K, EE FIGURE 5-11 ITEM NO. 1 2 3

QTY

1 1 1 1 4 1 5 1 6 1 1 7 1 8 1 9 1 10 1 11 1 R= Recommended Spare

PART NUMBER 00590-44542-71 00590-44207-71 00590-44037-71 00590-44129-71 00590-44239-71 00590-44107-71 00590-44210-71 00590-44211-71 00590-44212-71 00590-44213-71 00590-44223-71 00590-44215-71 00590-46458-71 00590-47857-71

DESCRIPTION Motor, Traction (4K and 5K EE) Armature Kit Bearing and Snap Ring Kit Stator Kit (includes:) Field Coil Kit End Head Assembly, Commutator (includes:) End Head Kit, Drive Brush Holder (includes:) Brush Set Spring Set Fan, External Terminal, Power Kit Seal, Shaft Cover Kit (Not Shown)

USED ON

R R

List 5-11: Traction Motor, 4K and 5K, EE

5-39

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Electrical Systems and Components Lift Motor, 4K, Standard

Lift Motor, 4K, Standard

5

2 4

1

3

3

6

7

8

5

P570_367_100X

Figure 5-12: Lift Motor, 4K, Standard

1/08/2008

5-40

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Electrical Systems and Components Lift Motor, 4K, Standard FIGURE 5-12 ITEM NO. 1 2 3

QTY

1 1 1 1 4 1 1 5 1 6 1 7 1 8 1 R= Recommended Spare

PART NUMBER 00590-45301-71 00590-44217-71 00590-44218-71 00590-44219-71 00590-44220-71 00590-44221-71 00590-44222-71 00590-44199-71 00590-44033-71 00590-44197-71 00590-44214-71

DESCRIPTION Motor, Lift (4K Standard) Armature Kit Bearing and Snap Ring Kit Stator Kit (includes:) Field Coil Kit End Head Assembly, Commutator (includes:) End Head, Commutator, Machined Drive End Head Kit Brush Holder (includes:) Brush Set Spring Set

USED ON

R R

List 5-12: Lift Motor, 4K, Standard

5-41

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Electrical Systems and Components Lift Motor, EE

Lift Motor, EE

5

4

3

6 7 8 3

2

1

2

5

P570_372_100, 313705-000-511A

Figure 5-13: Lift Motor, EE

1/08/2008

5-42

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Electrical Systems and Components Lift Motor, EE FIGURE 5-13 ITEM NO. 1 2 3

QTY

1 1 1 1 4 1 1 5 1 6 1 1 7 1 8 1 9 1 10 1 R= Recommended Spare

PART NUMBER 00590-45302-71 00590-44192-71 00590-44193-71 00590-44194-71 00590-44195-71 00590-44196-71 00590-44206-71 00590-44198-71 00590-44211-71 00590-44190-71 00590-44213-71 00590-44215-71 00590-44200-71 00590-47858-71

DESCRIPTION Motor, Lift (EE) Armature Kit Bearing and Snap Ring Kit Stator Kit (includes:) Field Coil Kit End Head Assembly, Commutator (includes:) End Head, Commutator, Machined End Head Kit, Drive Brush Holder (includes:) Brush Set Spring Set Terminal, Power Kit Base Kit (Not Shown) Cover Kit (Not Shown)

USED ON

R R

List 5-13: Lift Motor, EE

5-43

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Electrical Systems and Components Lift Motor, 5K, Standard

Lift Motor, 5K, Standard

5

2

4

8

1

3

3

6 7

5

P570_369_100

Figure 5-14: Lift Motor, 5K, Standard

1/08/2008

5-44

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Electrical Systems and Components Lift Motor, 5K, Standard FIGURE 5-14 ITEM NO. 1 2 3

QTY

1 1 1 1 4 1 1 5 1 6 1 1 7 1 8 1 9 1 R= Recommended Spare

PART NUMBER 00590-45090-71 00590-44201-71 00590-44202-71 00590-44203-71 00590-44204-71 00590-44191-71 00590-44216-71 00590-44242-71 00590-44211-71 00590-44190-71 00590-44213-71 00590-44215-71 00590-44243-71

DESCRIPTION Motor, Lift (5K Standard) Armature Kit Bearing and Snap Ring Kit Stator Kit (includes:) Field Coil Kit End Head Assembly, Commutator (includes:) End Head, Commutator, Machined End Head Kit, Drive Brush Holder (includes:) Brush Set Spring Set Terminal, Power Kit Base Kit (Not Shown)

USED ON

R R

List 5-14: Lift Motor, 5K, Standard

5-45

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Electrical Systems and Components Steer Motor

Steer Motor

5

6 4

8

9

3

2 1

2 7 5

P570_363_100X

Figure 5-15: Steer Motor

1/08/2008

5-46

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Electrical Systems and Components Steer Motor FIGURE 5-15 ITEM NO. 1 2 3 4 5 6 7 8

QTY

1 1 1 1 1 1 1 1 1 9 1 R= Recommended Spare

PART NUMBER 00590-44246-71 00590-44257-71 00590-44249-71 00590-44241-71 00590-44251-71 00590-44252-71 00590-44253-71 00590-44254-71 00590-44231-71 00590-44248-71 00590-44226-71

DESCRIPTION Motor, Steer Armature Kit Bearing and Snap Ring Kit Stator Kit End Head, Commutator End Head Kit, Drive Enclosure Cover Kit Bolt, Clamp Kit Brush Holder (includes:) Brush Set Spring Set

USED ON

R R

List 5-15: Steer Motor

5-47

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Electrical Systems and Components Auxiliary Motor

Auxiliary Motor

3

5

4

1

P570_363_100, P570_398_101

Figure 5-16: Auxiliary Motor

1/08/2008

5-48

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Electrical Systems and Components Auxiliary Motor FIGURE 5-16 ITEM NO.

QTY

PART NUMBER

00590-44227-71 1 1 00590-44228-71 3 1 00590-44229-71 4 1 00590-44230-71 R= Recommended Spare

DESCRIPTION Auxiliary Motor Brush Set Spring Set Bearing and Snap Ring Kit

USED ON R R

List 5-16: Auxiliary Motor

5-49

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Electrical Systems and Components Warning Light Installation

Warning Light Installation

5

8

5

3

2

12

4

6

7

9

1 P223-001-528-G

Figure 5-17: Warning Light Installation

1/08/2008

5-50

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Electrical Systems and Components Warning Light Installation FIGURE 5-17 ITEM NO. 1 2 3 4 5 6 7 8 9 12

QTY

PART NUMBER

3 3 1 1 1 1 AR 1 3 1 1

00590-44240-71 00590-02992-71 00590-44224-71 00590-44234-71 00590-44006-71 00590-03034-71 00590-44367-71 00590-44250-71 00590-44205-71 00590-47875-71 00590-44141-71

DESCRIPTION

USED ON

Bolt Nut Lamp Assembly, Warning (Red) Lamp Assembly, Warning (Amber) Plate Guard, Warning Light Guard, Cable Grommet Screw Harness Assembly Cable Assembly

List 5-17: Warning Light Installation

5-51

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Electrical Systems and Components Warning Light Assembly

Warning Light Assembly

5

3

1

7

2

4 12

8

9 1

11

5 10 6

3

P223-000-861X

Figure 5-18: Warning Light Assembly

1/08/2008

5-52

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Electrical Systems and Components Warning Light Assembly FIGURE 5-18 ITEM NO.

1

QTY

1 1 1 1 1 1 1 1 1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 1 9 1 ft.

10 1 11 1 12 1 R= Recommended Spare

PART NUMBER 00590-44224-71 00590-44234-71 00590-45395-71 00590-45396-71 00590-45397-71 00590-02784-71 00590-39789-71 00590-02785-71 00590-05266-71 00590-02786-71 00590-05268-71 00590-05269-71 00590-05270-71 00590-05184-71 00590-39792-71 00590-05273-71 00590-39794-71 00590-39795-71 00590-39796-71 00590-39797-71 00590-39798-71 00590-39799-71 00590-00811-71 00590-02399-71 00590-03238-71 00590-05283-71

DESCRIPTION Light, Warning (Amber) Light, Warning (Red) Light, Warning (Blue) Light, Warning (Green) Light, Warning (Clear) Lamp, Warning Assembly (Red) (includes: 2 thru 8) Lens (Red) Lamp, Warning Assembly (Amber) (includes: 2 thru 8) Lens (Amber) Lamp, Warning Assembly (Blue) (includes: 2 thru 8) Lens (Blue) Lamp, Warning Assembly (Green) (includes: 2 thru 8) Lens (Green) Lamp, Warning Assembly (Clear) (includes: 2 thru 8) Lens (Clear) Bulb Hardware Kit Card, Multi-Voltage Assembly Pad, Foam, Mounting Base, Mounting O-Ring Ring, Strobe Strap Terminal Terminal Label

USED ON

R

List 5-18: Warning Light Assembly

5-53

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Electrical Systems and Components Warning Light Assembly

This Page Intentionally Blank

1/08/2008

5-54

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Electrical Systems and Components Working Light Installation

Working Light Installation

5

D A D

A

28 C C

B

B

27

OVERALL VIEW

4

1 3

13

11 20 25 16

13 6

VIEW B-B

VIEW A-A P223-001-733-H3, H4, H1 SHT 1 OF 6

Figure 5-19a: Working Light Installation

5-55

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Electrical Systems and Components Working Light Installation

Working Light Installation

5

1

4

3

25 2

6

12

5

15

2

13

VIEW E-E WITH MAST LIGHTS AND HSA (WITHOUT ITEMS 14, 25 AND 26) WITH MAST REAR LIGHTS AND HSA (WITHOUT ITEMS 14, 15 AND 26) P223-001-733-H2 SHT 2 OF 6

Figure 5-19b: Working Light Installation

1/08/2008

5-56

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Electrical Systems and Components Working Light Installation

Working Light Installation

5

14 9

10

24

26

28 24

8

27 28

27

16 17

13

11

20

VIEW E-E WITH MAST LIGHTS AND HSA (WITHOUT ITEMS 14, 25 AND 26) WITH MAST REAR LIGHTS AND HSA (WTHOUT ITEMS 14, 15, AND 26) P223-001-520-F2 SHT 3 OF 6

Figure 5-19c: Working Light Installation

5-57

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Electrical Systems and Components Working Light Installation

Working Light Installation

5

12

5 VIEW C-C WITH MAST AND REAR LIGHTS (WITHOUT ITEMS 15 AND 26) 12

5

15 VIEW C-C

WITH REAR LIGHT (WITHOUT ITEMS 8, 9, 10, 11, 14, 16, 17, 24, 26, 27 AND 28)

12

15

5 VIEW C-C

WITH MAST LIGHTS (WITHOUT ITEMS 25 AND 26) WITH MAST LIGHTS AND HSA (WITHOUT ITEMS 14, 25 AND 26) P223-001-733-H5, H5B, H5C SHT 4 OF 6

Figure 5-19d: Working Light Installation

1/08/2008

5-58

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Electrical Systems and Components Working Light Installation

Working Light Installation

19

18

5

21

20

VIEW D-D

P223-001-733-H6 SHT 5 OF 6

Figure 5-19e: Working Light Installation

5-59

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Electrical Systems and Components Working Light Installation

Working Light Installation

5

14

17

8 9 8 14 17

26

20 11

VIEW E-E WITH MAST LIGHTS ON 2 STAGE WITH HOSE REEL (WITHOUT ITEMS 9 AND 25)

VIEW E-E WITH MAST LIGHTS (WITHOUT ITEMS 25 AND 26) WITH MAST AND REAR LIGHTS (WITHOUT ITEMS 15 AND 26)

P223-001-733-H8, H9 SHT 6 OF 6

Figure 5-19f: Working Light Installation

1/08/2008

5-60

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Electrical Systems and Components Working Light Installation FIGURE 5-19 ITEM NO. 1 2 3 4 5 6 8 9

QTY

PART NUMBER

1 00590-44144-71 2 00590-02770-71 2 00590-03435-71 1 00590-44145-71 1-2 00590-03095-71 1 00590-44147-71 4 00590-03424-71 1 00590-44139-71 1 00590-44149-71 10 2 00590-44378-71 11 8 00590-00557-71 12 1-2 00590-44151-71 13 1-2 00590-44152-71 1 00590-44131-71 14 1 00590-44146-71 15 1 00590-44124-71 16 1 00590-44125-71 17 1 00590-44126-71 18 1 00590-47874-71 19 AR 00590-44367-71 20 25 00590-00811-71 21 1 00590-44250-71 24 4 00590-03454-71 25 1 00590-44130-71 26 1 00590-44132-71 27 1 00590-44133-71 28 1 00590-44134-71 A= With Mast Lights B= With Rear Lights C= High Speed Auxiliary D= 2 Stage With Hose Reel

DESCRIPTION Bracket Screw Nut Bracket Switch, Rocker Bracket, Switch Screw Bracket, Mast Light Bracket, Mast Light Washer Anchor, Plastic Mount Decal, Light Light Assembly, Travel (includes:) Light, Bin Bracket, Mast Light Switch, Dummy Cable Assembly Cable Assembly Harness Assembly Guard, Cable Strap Grommet Spacer Plate Bracket Guard, Light Guard, Light

USED ON

A A C A A

A A A

A B D A A

List 5-19: Working Light Installation

5-61

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Electrical Systems and Components Working Light Installation

1/08/2008

5-62

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Electrical Systems and Components Travel Alarm Installation

Travel Alarm Installation

5

6

2

3

1

P223-001-530

Figure 5-20: Travel Alarm Installation FIGURE 5-20 ITEM NO. 1 2 3 6

QTY

PART NUMBER

1 2 2 1

00590-40580-71 00590-03421-71 00590-03092-71 00590-44182-71

DESCRIPTION

USED ON

Horn, Alarm Screw Washer Connector, Module Assembly

List 5-20: Travel Alarm Installation

5-63

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Electrical Systems and Components Operator Cooling Fan Installation

Operator Cooling Fan Installation

3

12

4

5

24

2

6

22

4 15 13 10 20 14

17

9

18

25

1

16

7

11

8

5

P223-001-578-L

Figure 5-21: Operator Cooling Fan Installation

1/08/2008

5-64

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Electrical Systems and Components Operator Cooling Fan Installation FIGURE 5-21 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 20 22 24 25

QTY

PART NUMBER

1 1 1 6 2 1 1 1 2 4 4 4 3 1 1 8 4 2 1 1 3 1

00590-44154-71 00590-44175-71 00590-44144-71 00590-44176-71 00590-44177-71 00590-44145-71 00590-03247-71 00590-44179-71 00590-44181-71 00590-44173-71 00590-02912-71 00590-44184-71 00590-00473-71 00590-44188-71 00590-47873-71 00590-00811-71 00590-44158-71 00590-44250-71 00590-44367-71 00590-00267-71 00590-00948-71 00590-03454-71

DESCRIPTION

USED ON

Bracket, Weldment Bracket, Tab Bracket Washer Stud, Push Bracket Switch, Rocker Blower, Electric Guard, Finger Screw Nut Nut Washer, Flat Wire Assembly Cable Assembly Strap Washer Grommet Guard, Cable Screw Screw Spacer

List 5-21: Operator Cooling Fan Installation

5-65

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Electrical Systems and Components Limit Switch Installation

Limit Switch Installation

5

6

1

2

5

3

7

P223-001-871

Figure 5-22: Limit Switch Installation

1/08/2008

5-66

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Electrical Systems and Components Limit Switch Installation FIGURE 5-22 ITEM NO. 1 2 3

QTY

PART NUMBER

1 00590-44164-71 1 00590-44167-71 1 00590-44170-71 1 00590-44169-71 1 00590-44166-71 1 00590-44172-71 1 00590-44162-71 5 2 00590-39782-71 6 10 00590-00557-71 7 22 00590-00811-71 A= 83 in. Overall Collapsed Height (OACH) B= 88 in. Overall Collapsed Height (OACH) C= 95 in. Overall Collapsed Height (OACH) D= 99 in. Overall Collapsed Height (OACH) E= 107 in. Overall Collapsed Height (OACH)

DESCRIPTION Bracket, Lift Limit Bracket, Sensor Switch Assembly, Proximity Switch Assembly, Proximity Switch Assembly, Proximity Switch Assembly, Proximity Switch Assembly, Proximity Screw Anchor, Plastic Mount Strap

USED ON B A B C D E

List 5-22: Limit Switch Installation

5-67

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Electrical Systems and Components Lift Limit With Bypass Installation

Lift Limit With Bypass Installation

5

6

4

5

2 1

3

9

8

P223-001-889

Figure 5-23: Lift Limit With Bypass Installation

1/08/2008

5-68

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Electrical Systems and Components Lift Limit With Bypass Installation FIGURE 5-23 ITEM NO. 1

2 3 4 5 6 8 9

QTY

PART NUMBER

1 1 1 1 1 2 4 4 22 10

00590-44160-71 00590-44159-71 00590-44180-71 00590-44187-71 00590-44186-71 00590-44185-71 00590-41863-71 00590-03092-71 00590-00811-71 00590-00557-71

DESCRIPTION

USED ON

Bracket (83 in. OACH) Bracket (88 in. OACH) Bracket (95 in., 99 in. and 107 in. OACH) Bracket, Sensor Switch Assembly, Proximity Clamp, Hose Screw Washer, Flat Strap Anchor, Plastic Mount

List 5-23: Lift Limit With Bypass Installation

5-69

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Electrical Systems and Components Lift Limit With Bypass Installation

1/08/2008

5-70

SECTION 6 Hydraulic Components Hydraulic System ................................................................................................................................................. 6-3 Hose Installation ................................................................................................................................................ 6-11 Manifold Assembly............................................................................................................................................. 6-20 Manifold Assembly............................................................................................................................................. 6-22 Manifold Assembly, Auxiliary .............................................................................................................................. 6-24 Sideshift and Auxiliary Manifolds......................................................................................................................... 6-27 Manifold Assembly (High Speed Valve) ................................................................................................................ 6-28 Manifold Assembly (High Speed) ......................................................................................................................... 6-30 Manifold (High Speed) ....................................................................................................................................... 6-32 Spool Assembly ................................................................................................................................................. 6-34 Spool Valve, Manual .......................................................................................................................................... 6-35 Handle Assembly ............................................................................................................................................... 6-37 Lift and Steer Pump Motor Installation ................................................................................................................... 6-38 Lift Motor Assembly ............................................................................................................................................ 6-40 Auxiliary Pump and Motor Installation .................................................................................................................. 6-41 Pump and Motor Assembly.................................................................................................................................. 6-43 Steer Motor Assembly......................................................................................................................................... 6-44 Hydraulic Motor ................................................................................................................................................ 6-47 Orbitrol Valve.................................................................................................................................................... 6-48 Lift Pump ........................................................................................................................................................... 6-50 Steer/Auxiliary Pump ......................................................................................................................................... 6-51 Cylinder Assembly, Free Lift (Three Stage) ............................................................................................................. 6-52 Cylinder Assembly, Main Lift (Three Stage)............................................................................................................ 6-54 Free Lift Cylinder (Two Stage, 3K and 3.5K).......................................................................................................... 6-56 Main Lift Cylinder (Two Stage, 3K and 3.5K) ........................................................................................................ 6-58 Free Lift Cylinder (Two Stage, 4K Only) ................................................................................................................ 6-60 Main Lift Cylinder, Right-Hand (Two Stage, 4K Only).............................................................................................. 6-62 Main Lift Cylinder, Left-Hand (Two Stage, 4K Only) ................................................................................................ 6-64 Free Lift Cylinder (Two Stage, 5K Only) ................................................................................................................ 6-66 Main Lift Cylinder, Right-Hand (Two Stage, 5K Only).............................................................................................. 6-68 Main Lift Cylinder, Left-Hand (Two Stage, 5K Only) ................................................................................................ 6-70 Free Lift Cylinder (Three Stage) ............................................................................................................................ 6-72 Main Lift Cylinder, Right-Hand (Three Stage) ......................................................................................................... 6-74 Main Lift Cylinder, Left-Hand (Three Stage) ............................................................................................................ 6-76 Free Lift Cylinder (Quad Mast, Serial Number 1377 and Up*) ................................................................................ 6-78 Main Lift Cylinder, Right-Hand (Quad Mast, Serial Number 1377 and Up*) ............................................................. 6-80 Main Lift Cylinder, Left-Hand (Quad Mast, Serial Number 1377 and Up*)................................................................ 6-82 Tilt Ram Assembly .............................................................................................................................................. 6-85

6-1

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components

This Page Intentionally Blank

1/08/2008

6-2

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Hydraulic System

Hydraulic System

6

OVERALL VIEW

P223-003-41-B-PG1 SHT 1 OF 6

Figure 6-1a: Hydraulic System

6-3

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Hydraulic System

Hydraulic System

6

9

18

9

STANDARD WITHOUT AUXILIARY 2 STAGE STANDARD WITH SIDESHIFT QUAD 4K & 5K, 2 STAGE WITHOUT AUXILIARY

7

19

11 10

17

5

18

STANDARD WITH HSA1 QUAD 4K & 5K, 2 STAGE STANDARD WITH HSA1 P223-003-041-B-PG2 SHT 2 OF 6

Figure 6-1b: Hydraulic System

1/08/2008

6-4

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Hydraulic System

Hydraulic System

4

6

3

22

26

16 20

30 27 15 13 14 12 23

2

8

24

29 25 1

28

21

P223-003-041-B-PG3 SHT 3 OF 6

Figure 6-1c: Hydraulic System

6-5

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Hydraulic System

Hydraulic System 18

17

6

9

10 18

9

STANDARD WITH SIDESHIFT, HSA1 & HSA2 STANDARD WITH SIDESHIFT AND HSA1

STANDARD WITH SIDESHIFT AND LSA1

P223-003-041-B-PG4, PG5 SHT 4 OF 6

Figure 6-1d: Hydraulic System

1/08/2008

6-6

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Hydraulic System

Hydraulic System 18

9

6

19

7

16

5

18

9

19

11

7 16

5 STANDARD WITH SIDESHIFT OR LSA1 QUAD 4K & 5K, 2 STAGE, STANDARD WITH SIDESHIFT OR LSA1 2 STAGE, STANDARD WITH SIDESHIFT

QUAD 4K & 5K, 2 STAGE, STANDARD WITH SIDESHIFT AND LSA1

P223-003-041-B-PG7, PG8 SHT 5 OF 6

Figure 6-1e: Hydraulic System

6-7

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Hydraulic System

Hydraulic System

18

6

9

19

7

17

10

5

16

6

QUAD 4K & 5K, 2 STAGE, STANDARD WITH SIDESHIFT AND LSA1

P223-003-041-B-PG6 SHT 6 OF 6

Figure 6-1f: Hydraulic System

1/08/2008

6-8

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Hydraulic System FIGURE 6-1 QTY PART NUMBER DESCRIPTION ITEM NO. 1 1 00590-44189-71 Plug, Mechanical 2 1 00590-44178-71 Reservoir Weldment 3 1 00590-44157-71 Hose, Steer, Suction, Formed 4 1 00590-44137-71 Hose, Suction, Auxiliary 5 2 00590-47074-71 Hose Assembly 7 1 00590-44123-71 Bracket, Auxiliary 8 1 00590-44138-71 Hose, Lift, Suction 9 1 Ref. Manifold Assembly, Main (See Figure 6-3.)

10 1 Ref. Manifold Valve Assembly, High Speed (See Figure 6-7.)

11 1 Ref. Manifold Assembly, Auxiliary (See Figure 6-5.)

12 1 00590-41882-71 Tray, Funnel 13 1 00590-03189-71 Adapter, Filter 14 1 00590-03551-71 Nut 15 1 00590-03572-71 Ball 16 8 00590-03029-71 Screw 17 2 00590-03127-71 Screw 18 2 00590-42003-71 Screw 19 2 00590-03424-71 Screw 20 6 00590-02940-71 Washer, Flat 21 1 00590-03061-71 Filter, Element 22 4 00590-43234-71 Screw 23 2 00590-47906-71 Clamp, Hose 24 2 00590-44174-71 Clamp, Hose 25 4 00590-03541-71 Clamp, Hose 26 1 00590-03002-71 Cap, Filler, Breather 27 1 00590-03441-71 O-Ring 28 1 00590-44238-71 Screw 29 2 00590-03548-71 Hose, Drain 30 1 00590-03567-71 Spring, Compression 31 1 00590-44237-71 Fitting, Hose 32 1 00590-44236-71 Cap, Dust (Not Shown) 33 1 Ref. Guard, Hose A= Standard Mast (Without Auxiliary) B= Standard Mast (With Sideshift) C= Standard Mast (With HSA1) D= Standard Mast (With Sideshift, HSA1, HSA2) E= Quad Mast (With Sideshift) F= Quad Mast (HSA1) R= Recommended Spare

USED ON

B, C, D, F B, C, E, F

R

R

R

List 6-1: Hydraulic System

6-9

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Hydraulic System

This Page Intentionally Blank

1/08/2008

6-10

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Hose Installation

Hose Installation

6

OVERALL VIEW

P223-001-64-MPG-1SHT 1 OF 6

Figure 6-2a: Hose Installation

6-11

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Hose Installation

Hose Installation

25

17

15

16

6

14

23

4 5

1 18

23

2

6

P223-001-64-MPG3 SHT 2 OF 6

Figure 6-2b: Hose Installation

1/08/2008

6-12

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Hose Installation

Hose Installation

6

3

3

STANDARD WITHOUT AUXILIARY OR 2 STAGE

10 12

STANDARD WITH SIDESHIFT, QUAD 4K 2 STAGE WITH SIDESHIFT

P223-001-64-MPG4, MPG5 SHT 3 OF 6

Figure 6-2c: Hose Installation

6-13

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Hose Installation

Hose Installation 9

6

28

11 13

7

8

3

STANDARD WITH SIDESHIFT AND 1 OR 2 HSA

QUAD 4K, 2 STAGE WITH SIDESHIFT

13

P223-001-64-MPG6, MPG7 SHT 4 OF 6

Figure 6-2d: Hose Installation

1/08/2008

6-14

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Hose Installation

Hose Installation

6

28

9

11 13

7

8

3

STANDARD WITH 1 HSA, AND QUAD 4K, 2 STAGE WITH 1 HSA

P223-001-64-MPG8, MPG9 SHT 5 OF 6

Figure 6-2e: Hose Installation

6-15

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Hose Installation

Hose Installation

6

11 13

STANDARD WITH SIDESHIFT AND LSA1

P223-001-64-MPG10 SHT 6 OF 6

Figure 6-2f: Hose Installation

1/08/2008

6-16

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Hose Installation FIGURE 6-2 ITEM NO. 1

2 3

4

5

6 7 8 9 10

11

12

13 14

QTY

PART NUMBER

DESCRIPTION

1 1 1 2 1 1 1 1 1 1 2 2 2 1 1 1 1 2 2 2 2 2 2 2

00590-44232-71 00590-44233-71 00590-44256-71 00590-44142-71 00590-44255-71 00590-44247-71 00590-44245-71 00590-44244-71 00590-44225-71 00590-44032-71 00590-44049-71 00590-44039-71 00590-44055-71 00590-47864-71 00590-44042-71 00590-44041-71 00590-44020-71 00590-44023-71 00590-44002-71 00590-44001-71 00590-43996-71 00590-43992-71 00590-43991-71 00590-43990-71

2

00590-44012-71

2

00590-44016-71

4

00590-44010-71

1 00590-44009-71 1 00590-44007-71 1 00590-44104-71 15 1 00590-44102-71 1 00590-44089-71 1 00590-44097-71 16 1 00590-44092-71 1 00590-44091-71 1 00590-44098-71 1 00590-44114-71 1 00590-44122-71 17 1 00590-44120-71 A= 18.5 in. Battery Compartment B= 20.25 in. Battery Compartment C= 23.75 in. Battery Compartment

Hose, Formed (Manifold Return) Hose, Formed (Manifold Return) Hose, Formed (Manifold Return) Clamp, Hose Hose Assembly (Lift Pump to Manifold) Hose Assembly (Lift Pump to Manifold) Hose Assembly (Lift Pump to Manifold) Hose Assembly (Manifold to Cylinder) (Standard Mast) Hose Assembly (Manifold to Cylinder) (Standard Mast) Hose Assembly (Manifold to Cylinder) (Standard Mast) Hose Assembly (Manifold to Cylinder) (Quad Mast) Hose Assembly (Manifold to Cylinder) (Quad Mast) Hose Assembly (Manifold to Cylinder) (Quad Mast) Hose Assembly (Bottlers Tilt) Hose Assembly (HSA to Manifold P1) Hose Assembly (HAS, ATR to Manifold ATR) Hose Assembly (HSA Spool to Manifold V1 and 2) Hose Assembly (Auxiliary Manifold to Mast) (Standard) Hose Assembly (Auxiliary Manifold to Mast) (Standard) Hose Assembly (Auxiliary Manifold to Mast) (Standard) Hose Assembly (Auxiliary Manifold to Mast) (Standard) Hose Assembly (Auxiliary Manifold to Mast) (Standard) Hose Assembly (Auxiliary Manifold to Mast) (Standard) Hose Assembly (Auxiliary Manifold to Mast) (Quad and Stage) Hose Assembly (Auxiliary Manifold to Mast) (Quad and Stage) Hose Assembly (Auxiliary Manifold to Mast) (Quad and Stage) Hose Assembly (Auxiliary Manifold to Mast) (Quad and Stage) Hose Assembly (Auxiliary Pump to Manifold) Hose Assembly (Auxiliary Pump to Manifold) Hose Assembly (Auxiliary Pump to Manifold) Hose Assembly Hose Assembly Hose Assembly Hose Assembly (Standard Tilt) Hose Assembly (Standard Tilt) Hose Assembly (Standard Tilt) Hose Assembly (Bottlers Tilt) Hose Assembly (Bottlers Tilt) Hose Assembly (Tilt)

USED ON A B C A B C A B C A B C

4K, Two

A B C A B C A B C A

4K, Two

B

4K, Two

C

4K, Two A B C A B C A B C B C

List 6-2: Hose Installation (Sheet 1 of 2)

6-17

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Hose Installation FIGURE 6-2 QTY PART NUMBER ITEM NO. 18 1 00590-47863-71 23 2 00590-44118-71 25 2 00590-44106-71 28 1 00590-44111-71 29 4 00590-45915-71 A= 18.5 in. Battery Compartment B= 20.25 in. Battery Compartment C= 23.75 in. Battery Compartment

DESCRIPTION Hose Assembly (Standard Tilt) Tee, Swivel Elbow, 90 Degree Swivel Hose Assembly Pad, Cushion (Not Shown)

List 6-2: Hose Installation (Sheet 2 of 2)

1/08/2008

6-18

USED ON

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Hose Installation

This Page Intentionally Blank

6-19

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Manifold Assembly

Manifold Assembly

6

20 19

4 12 5 15 2 14 9 3 10

7 18

11

13

1

6

2

16

17 223-001-797, P223-001-485-G

Figure 6-3: Manifold Assembly

1/08/2008

6-20

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Manifold Assembly FIGURE 6-3 ITEM NO. 1 2 3 4 5 6 7 9 10 11 12 13 14 15 16 17

QTY

PART NUMBER

1 5 1 2 1 1 2 2 1 2 1 1 2 2 1 1 1 1 1 1

00590-45305-71 00590-44110-71 00590-44109-71 00590-44087-71 00590-44945-71 00590-44060-71 00590-44057-71 00590-44081-71 00590-44080-71 00590-44076-71 00590-44075-71 00590-03000-71 00590-44237-71 00590-44236-71 00590-44073-71 00590-47885-71 00590-03438-71 00590-44497-71 00590-47891-71 00590-39599-71

18 19 20 A= Standard B= Standard (With Auxiliary) C= Standard (With HAS) R= Recommended Spare

DESCRIPTION Manifold (See Figure 6-4.)

Plug Elbow, Swivel, 90 Degree Elbow, 90 Degree Elbow, 90 Degree (V1) Adapter, Hydraulic Elbow, 90 Degree Elbow, 90 Degree Adapter, Hydraulic Adapter, Hydraulic Adapter, Hydraulic Fitting, Hose Fitting, Hose Cap, Dust, Coupling Adaptor, Flow Control Valve, Flow Control (12.75 GPM) Valve, Flow Control (9.0 GPM) Adapter, Hydraulic Module Assembly, Transducer Elbow

USED ON A, B

C C

B, C C

R R

List 6-3: Manifold Assembly

6-21

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Manifold Assembly

Manifold Assembly

4

3

6

6

5

1

9

2

8

7

P521_839_A

Figure 6-4: Manifold Assembly

1/08/2008

6-22

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Manifold Assembly FIGURE 6-4 ITEM NO.

QTY

1 2 3 4 5 6 7 8 9 10 11

2 1 1 1 2 1 1 2 1 1 1

PART NUMBER 00590-45305-71 00590-45176-71 00590-45047-71 00590-45048-71 00590-45049-71 00590-45050-71 00590-45051-71 00590-45052-71 00590-45053-71 00590-45054-71 00590-45067-71 00590-46349-71

DESCRIPTION Manifold Assembly Valve, Check (CV-1 and CV-2) Valve, Manual (Lift) Valve, Solenoid (SOL-1) Valve, Relief (REL-1) Valve, Solenoid (SOL-6 and 8) Valve, Solenoid (SOL-4) Valve, Spool, Solenoid (SOL-7) Valve, Counterbalance (CB-1 and CB-2) Manifold Seal Kit (Not Shown) Orifice Disc (Not Shown)

USED ON B

List 6-4: Manifold Assembly

6-23

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Manifold Assembly, Auxiliary

Manifold Assembly, Auxiliary

8

6

2

3

4

5

7

6

11

9

10

1

P223_001_645_C

Figure 6-5: Manifold Assembly, Auxiliary

1/08/2008

6-24

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Manifold Assembly, Auxiliary FIGURE 6-5 ITEM NO.

QTY

PART NUMBER

1 00590-45304-71 1 00590-44150-71 1 00590-44155-71 1 00590-44143-71 1 8 00590-45056-71 2 1 00590-44650-71 3 1 00590-45058-71 4 1 00590-44495-71 5 2 00590-45060-71 6 2 00590-44109-71 7 2 00590-44087-71 8 2 00590-45061-71 9 2 00590-45062-71 10 2 00590-45063-71 11 2 00590-45064-71 A= Standard Mast (With Sideshift) B= Standard Mast (With HSA1) C= Quad Mast (With Sideshift) D= Quad Mast, HSA1 E= 2 Stage Mast

DESCRIPTION Manifold Assembly, Auxiliary Manifold Assembly, Auxiliary Manifold Assembly, Auxiliary Manifold Assembly, Auxiliary Screw Manifold, Auxiliary (No Service Parts) Manifold, Auxiliary (See Figure 6-6.)

Manifold, Auxiliary (See Figure 6-8.)

Plug Elbow, 90 Degree Elbow, 90 Degree Elbow, 90 Degree Adapter, Hydraulic Adapter, Hydraulic Adapter, Hydraulic

USED ON A B C D

A, C B, D

C A E

List 6-5: Manifold Assembly, Auxiliary

6-25

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Manifold Assembly, Auxiliary

This Page Intentionally Blank

1/08/2008

6-26

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Sideshift and Auxiliary Manifolds

Sideshift and Auxiliary Manifolds

6

1

2

P521-814

Figure 6-6: Sideshift and Auxiliary Manifolds FIGURE 6-6 ITEM NO.

1 2 3

QTY 1 1 1 1 1 1 1

PART NUMBER

DESCRIPTION

00590-45058-71 00590-44495-71 00590-45065-71 00590-45066-71 00590-45035-71 00590-45033-71 00590-45055-71 00590-45026-71

Sideshift and Auxiliary Manifolds Manifold (High Speed Auxiliary) Manifold Manifold Solenoid 10-4B Solenoid 12-4B Seal Kit (Not Shown) Seal Kit (Not Shown)

USED ON A B A B A B A B

A= Sideshift B= High Speed Auxiliary

List 6-6: Sideshift and Auxiliary Manifolds

6-27

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Manifold Assembly (High Speed Valve)

Manifold Assembly (High Speed Valve)

6

5

4

3

1

2

P223_001_486_B

Figure 6-7: Manifold Assembly (High Speed Valve)

1/08/2008

6-28

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Manifold Assembly (High Speed Valve) FIGURE 6-7 ITEM NO. 1 2 3

QTY

1 1 1 1 4 1 1 5 2 A= Single Function B= Dual Function

PART NUMBER 00590-45027-71 00590-45028-71 00590-45029-71 00590-45306-71 00590-45030-71 00590-45031-71 00590-45032-71

DESCRIPTION Line Assembly Line Assembly Manifold Assembly (High Speed) (See Figure 6-8.)

Manifold Assembly (High Speed) (See Figure 6-8.)

Spool Assembly (See Figure 6-10.)

Spool Assembly (See Figure 6-10.)

Screw

USED ON

A B A B

List 6-7: Manifold Assembly (High Speed Valve)

6-29

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Manifold Assembly (High Speed)

Manifold Assembly (High Speed) 7

8

6

6

2

9

1

5

1

3

4

Fig 608 P223_001_487_F fg

P223_001_487_F

Figure 6-8: Manifold Assembly (High Speed)

1/08/2008

6-30

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Manifold Assembly (High Speed) FIGURE 6-8 ITEM NO.

QTY

PART NUMBER

DESCRIPTION

1 00590-45029-71 1 00590-45306-71 1 1 00590-45045-71 1 00590-45307-71 2 3 00590-45034-71 3 1 00590-45024-71 4 3 00590-44075-71 5 2 00590-44057-71 6 1 00590-44081-71 7 2 00590-44237-71 8 2 00590-44236-71 9 2 00590-47905-71 A= Without Solenoid 5 B= With Solenoid 5

Manifold Assembly (High Speed) Manifold Assembly (High Speed) Manifold (High Speed) Manifold (High Speed) Elbow, 90 Degree Adapter, Hydraulic Adapter, Hydraulic Elbow, 90 Degree Elbow, 90 Degree Fitting, Hose Cap, Dust, Coupling Elbow, 90 Degree, Swivel

USED ON A B A B

List 6-8: Manifold Assembly (High Speed)

6-31

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Manifold (High Speed)

Manifold (High Speed)

1

2

6

3

4

P521_836_A

Figure 6-9: Manifold (High Speed)

1/08/2008

6-32

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Manifold (High Speed) FIGURE 6-9 ITEM NO.

QTY

PART NUMBER

1 00590-45045-71 1 00590-45307-71 1 1 00590-45036-71 2 1 00590-45049-71 3 1 00590-45035-71 4 1 00590-45037-71 5 1 00590-45038-71 6 1 00590-45039-71 A= Without Solenoid 5 B= With Solenoid 5 R= Recommended Spare

DESCRIPTION Manifold (High Speed) Manifold (High Speed) Solenoid, 3-Way, 2 Position (SOL-9) Valve, Relief (REL-2) Solenoid, Spool (SOL- 5) Manifold Block, Machined Plug (Not Shown) Seal Kit (Not Shown)

USED ON A B R R B A R

List 6-9: Manifold (High Speed)

6-33

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Spool Assembly

Spool Assembly

1

6

4 6

5

3

2

P223_001_488_A

Figure 6-10: Spool Assembly FIGURE 6-10 ITEM NO. 1

QTY

1 1 1 2 1 3 1 4 2 5 2 6 1 A= Single Function B= Dual Function

PART NUMBER 00590-45040-71 00590-45041-71 00590-45042-71 00590-03127-71 00590-45308-71 00590-44090-71 00590-45043-71 00590-45069-71

DESCRIPTION Handle Assembly (See Figure 6-12.)

Handle Assembly (includes:) (Not Shown) Switch Screw Manual Spool Valve (See Figure 6-11.)

Elbow, 90 Degree Adapter, Hydraulic Elbow, 90 Degree

List 6-10: Spool Assembly

1/08/2008

6-34

USED ON A B

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Spool Valve, Manual

Spool Valve, Manual

6

1

P520-089

Figure 6-11: Spool Valve, Manual FIGURE 6-11 ITEM NO. 1 2

QTY

PART NUMBER

DESCRIPTION

1 1 1

00590-45308-71 00590-45025-71 00590-45057-71

USED ON

Valve, Manual Spool Spool, Machined Seal Kit (Not Shown)

List 6-11: Spool Valve, Manual

6-35

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Spool Valve, Manual

This Page Intentionally Blank

1/08/2008

6-36

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Handle Assembly

Handle Assembly

6

4

3

9

2

1

6

7

P223-001-480A

Figure 6-12: Handle Assembly FIGURE 6-12 QTY ITEM NO. 1 1 2 1 3 1 4 1 6 2 7 1 9 1 A= Single Function B= Dual Function

PART NUMBER 00590-45091-71 00590-45092-71 00590-45093-71 00590-45042-71 00590-00182-71 00590-00183-71 00590-45094-71

DESCRIPTION Handle Weldment Nut Knob Alteration Switch Pin Connector Knob

USED ON

B B B B A

List 6-12: Handle Assembly

6-37

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Lift and Steer Pump Motor Installation

Lift and Steer Pump Motor Installation 1

6

6

7

4 11 5

8

3

10

9

7

2

6

P1003148-D

Figure 6-13: Lift and Steer Pump Motor Installation

1/08/2008

6-38

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Lift and Steer Pump Motor Installation .

FIGURE 6-13 ITEM NO. 1 2 3 4 5 6 8 9 10 11

QTY

PART NUMBER

1 1 1 1 3 8 3 1 1 1

Ref. Ref. 00590-45095-71 00590-45096-71 00590-45097-71 00590-03435-71 00590-46317-71 00590-45111-71 00590-00473-71 00590-45100-71

DESCRIPTION

USED ON

Motor Assembly, Steer (See Figure 6-17.)

Motor Assembly, Lift (See Figure 6-14.)

Fan, Lift Cooling Shroud Fan Standoff, Shroud Nut Screw Screw Washer, Flat Shroud Fan

List 6-13: Lift and Steer Pump Motor Installation

6-39

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Lift Motor Assembly

Lift Motor Assembly 4

6

3

6

5

2

P223_003_013A

Figure 6-14: Lift Motor Assembly FIGURE 6-14 ITEM NO. 2 3

QTY

PART NUMBER

DESCRIPTION

2 00590-03127-71 1 00590-45309-71 1 00590-45310-71 4 1 00590-45301-71 1 00590-45302-71 1 00590-45090-71 5 1 00590-44497-71 6 1 00590-45102-71 A= 7BNCU15, 18 and 20 Standard B= 7BNCU25 Standard C= EE D= Quad Mast or 4K, 2 Stage Only

Screw Pump, Lift (See Figure 6-20.)

Pump, Lift (Quad Mast or 4K 2 Stage) (See Figure 6-20.)

Motor, Lift (3K, 3.5K and 4K Standard) Motor, Lift Motor, Lift Adapter, Hydraulic Fitting, Hose

List 6-14: Lift Motor Assembly

1/08/2008

6-40

USED ON

D A C B

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Auxiliary Pump and Motor Installation

Auxiliary Pump and Motor Installation

6

1

3 2

P223-001-613A

Figure 6-15: Auxiliary Pump and Motor Installation FIGURE 6-15 ITEM NO. 1 2 3

QTY

PART NUMBER

1 4 4

Ref. 00590-39658-71 00590-02940-71

DESCRIPTION

USED ON

Pump and Motor Assembly (See Figure 6-16.)

Screw Washer, Flat

List 6-15: Auxiliary Pump and Motor Installation

6-41

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Auxiliary Pump and Motor Installation

This Page Intentionally Blank

1/08/2008

6-42

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Pump and Motor Assembly

Pump and Motor Assembly

6

5 4 7 2

6

12

P223_001_614

Figure 6-16: Pump and Motor Assembly FIGURE 6-16 ITEM NO. 2 4 5 6 7 12 13 14

QTY

PART NUMBER

2 1 1 1 1 1 1 1

00590-03127-71 00590-45311-71 00590-44227-71 00590-44076-71 00590-45103-71 00590-03421-71 00590-45106-71 00590-45105-71

DESCRIPTION

USED ON

Screw Pump Assembly, Auxiliary (See Figure 6-21.)

Motor Assembly, Auxiliary Adapter Hydraulic Fitting, Hose Screw Coupling, Flexible (Not Shown) Motor Banding Kit (Not Shown)

List 6-16: Pump and Motor Assembly

6-43

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Steer Motor Assembly

Steer Motor Assembly

9

6

3 6 8 4

1

10

7

2

P1003136-B

Figure 6-17: Steer Motor Assembly

1/08/2008

6-44

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Steer Motor Assembly FIGURE 6-17 ITEM NO. 1 2 3 4 6 7 8 9 10

QTY

PART NUMBER

1 1 2 1 1 1 1 1

00590-45312-71 00590-45106-71 00590-00104-71 00590-03127-71 00590-45107-71 00590-45108-71 00590-44246-71 00590-45109-71 00590-45110-71 00590-44236-71

DESCRIPTION

USED ON

Steer Motor Assembly Coupling, Flexible Screw Screw Fitting, Pressure Nipple Pump, Auxiliary (includes Item 1) (See Figure 6-21.)

Motor, Steer Tee, Union Fitting, Hose Cap, Dust, Coupling

List 6-17: Steer Motor Assembly

6-45

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Steer Motor Assembly

This Page Intentionally Blank

1/08/2008

6-46

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Hydraulic Motor

Hydraulic Motor

6

1

P550-030

Figure 6-18: Hydraulic Motor FIGURE6-18 ITEM NO. 1 1

QTY 1 1

PART NUMBER 00590-47911-71 00590-47912-71

DESCRIPTION

USED ON

Hydraulic Motor Seal Kit (Not Shown)

List 6-18: Hydraulic Motor

6-47

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Orbitrol Valve

Orbitrol Valve

6

2 4 1 6 7 8 9 32

34 33 42

35

13

38 12 14 15 37 19 17 16

P870-886

Figure 6-19: Orbitrol Valve

1/08/2008

6-48

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Orbitrol Valve FIGURE 6-19 ITEM NO. 1 2 4 6 7 8 9 12 13 14 15 16 17 19 22 32 33 34 35 37 38 42 82 NSS= Not Sold

QTY

PART NUMBER

00590-47913-71 1 00590-47914-71 6 00590-47915-71 1 00590-47916-71 1 00590-47917-71 1 00590-47918-71 1 00590-47919-71 1 00590-47920-71 3 00590-47921-71 1 00590-47922-71 1 00590-47923-71 7 00590-47924-71 1 00590-47925-71 1 00590-47926-71 1 00590-47927-71 2 00590-47928-71 1 NSS 1 NSS 1 00590-47929-71 1 00590-47930-71 7 00590-47931-71 1 00590-47932-71 1 00590-47933-71 1 NSS Separately

DESCRIPTION

USED ON

Orbitrol Valve Flange, Spigot Screw Seal, Dust Seal, Shaft O-Ring Bearing, Race Axle, Needle Bearing O-Ring Plate, Distributor Cover, End Washer Plug Washer Plate, Name Bearing, Needle (Not Shown) Housing Shaft, Output Key, Parallel Shaft, Drive Screw Gear, Wheel Set Plug, Port Spool With Pin (Not Shown)

List 6-19: Orbitrol Valve

6-49

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Lift Pump

Lift Pump

6

1

1

P500-481-200

Figure 6-20: Lift Pump FIGURE6-20 ITEM NO.

1

QTY 1 1 1

PART NUMBER 00590-45309-71 00590-45310-71 00590-44964-71

DESCRIPTION Lift Pump Lift Pump (Quad or Two Stage and 4K Masts Only) Seal Kit

List 6-20: Lift Pump

1/08/2008

6-50

USED ON

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Steer/Auxiliary Pump

Steer/Auxiliary Pump

1

1

1

1

1

6

1

1

1

P500-461

Figure 6-21: Steer/Auxiliary Pump FIGURE 6-21 ITEM NO.

1

QTY

PART NUMBER

DESCRIPTION

1 1 1

00590-45108-71 00590-45311-71 00590-03058-71

USED ON

Pump, Steer Pump, Auxiliary Seal Kit

List 6-21: Steer/Auxiliary Pump

6-51

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Cylinder Assembly, Free Lift (Three Stage)

Cylinder Assembly, Free Lift (Three Stage)

6

24 22

1 11 20

13 26 9 16

21 14 18 25 19 15 P223-001-967-B

Figure 6-22: Cylinder Assembly, Free Lift (Three Stage)

1/08/2008

6-52

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Cylinder Assembly, Free Lift (Three Stage) FIGURE 6-22 ITEM NO.

1 9 11 13 14 15 16 18 19

QTY

1 1 3 1 1 1 1 1 1 1 3 1 1 1 1

20 21 22 24 25 26 27 1 R= Recommended Spare

PART NUMBER 00590-45351-71 00590-45369-71 00590-45370-71 00590-45371-71 00590-45372-71 Ref. 00590-03440-71 00590-03060-71 Ref. 00590-44973-71 00590-44974-71 00590-44975-71 00590-03598-71 00590-44976-71 00590-44977-71 00590-46092-71 00590-02878-71 00590-44948-71 00590-44969-71 00590-03141-71 00590-03583-71 00590-44967-71

DESCRIPTION Cylinder Assembly, Free Lift (83 in. OACH) Cylinder Assembly, Free Lift (99 in. OACH) Cylinder Assembly, Free Lift (107 in. OACH) Cylinder Assembly, Free Lift (88 in. OACH) Cylinder Assembly, Free Lift (95 in. OACH) Housing (Contact Technical Support) O-Ring Ring, Back-Up Piston (Call Technical Support) Cushion Lowering, Piston Plug, Mechanical Cylinder Plug, Mechanical Piston Ring, Retainer Screw Seal, Square Screw Seal Seal Seal, Wiper Ring, Snap Spring Seal Kit (Not Shown) (Contains items 19, 21 and 22)

USED ON

R

R R

R

List 6-22: Cylinder Assembly, Free Lift (Three Stage)

6-53

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Cylinder Assembly, Main Lift (Three Stage)

Cylinder Assembly, Main Lift (Three Stage)

6

16

9 11 15

10

14

1 8 13

7

P223-001-705

Figure 6-23: Cylinder Assembly, Main Lift (Three Stage)

1/08/2008

6-54

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Cylinder Assembly, Main Lift (Three Stage) FIGURE 6-23 ITEM NO.

QTY

1 1 7 1 8 2 9 1 10 1 11 1 13 1 14 1 15 1 16 1 R= Recommended Spare

PART NUMBER 00590-45346-71 00590-45347-71 00590-45348-71 00590-45349-71 00590-45350-71 00590-45341-71 00590-45342-71 00590-45343-71 00590-45344-71 00590-45345-71 Ref. Ref. 00590-44965-71 00590-44966-71 00590-44979-71 00590-44968-71 00590-44958-71 00590-03060-71 00590-46092-71 00590-44972-71

DESCRIPTION Cylinder Assembly, Main Lift, Right-Hand (83 in. OACH) Cylinder Assembly, Main Lift, Right-Hand (99 in. OACH) Cylinder Assembly, Main Lift, Right-Hand (107 in. OACH) Cylinder Assembly, Main Lift, Right-Hand (88 in. OACH) Cylinder Assembly, Main Lift, Right-Hand (95 in. OACH) Cylinder Assembly, Main Lift, Left-Hand (83 in. OACH) Cylinder Assembly, Main Lift, Left-Hand (99 in. OACH) Cylinder Assembly, Main Lift, Left-Hand (107 in. OACH) Cylinder Assembly, Main Lift, Left-hand (88 in. OACH) Cylinder Assembly, Main Lift, Left-Hand (95 in. OACH) Housing (Contact Technical Support) Piston (Contact Technical Support) Stop, Piston Ring Seal Seal, Square Seal, Wiper Plug, Mechanical Cylinder Ring, Back-Up Screw Seal Kit (Contains (9, 10 and 11)

USED ON

R R R R R

List 6-23: Cylinder Assembly, Main Lift (Three Stage)

6-55

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Free Lift Cylinder (Two Stage, 3K and 3.5K)

Free Lift Cylinder (Two Stage, 3K and 3.5K)

6

11 6 5 4 3 13 14 16

9

7 8

15

10

P223-003-078-A

Figure 6-24: Free Lift Cylinder (Two Stage, 3K and 3.5K)

1/08/2008

6-56

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Free Lift Cylinder (Two Stage, 3K and 3.5K) FIGURE 6-24 ITEM NO.

3

4 5 6 7 8 9 10 11 13 14 15 16

QTY

PART NUMBER

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2

00590-45321-71 00590-44938-71 00590-45368-71 00590-44939-71 00590-44940-71 00590-44941-71 00590-44942-71 00590-44943-71 00590-44944-71 00590-46092-71 00590-03060-71 00590-03438-71 00590-44945-71 00590-44957-71 00590-44947-71 00590-44937-71 00590-44949-71 00590-44950-71

DESCRIPTION

USED ON

Cylinder, Free Lift (83 in. OACH) Cylinder, Free Lift (88 in. OACH) Cylinder, Free Lift (96 in. OACH) Piston, Plated (83 in. OACH) Piston, Plated (88 in. OACH) Piston, Plated (96 in. OACH) Seal, Square Seal, Piston Seal, Wiper Screw Ring, Back-Up Valve, Hydraulic Flow Control Elbow, 90 Degree Cap, Piston Stop, Piston, Ring Plug, Mechanical Support, Cylinder Chain, Anchor

List 6-24: Free Lift Cylinder (Two Stage, 3K and 3.5K)

6-57

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Main Lift Cylinder (Two Stage, 3K and 3.5K)

Main Lift Cylinder (Two Stage, 3K and 3.5K)

6

11 6 5 4

2 13 14

15

9

10

7

8

P223-003-081-B

Figure 6-25: Main Lift Cylinder (Two Stage, 3K and 3.5K)

1/08/2008

6-58

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Main Lift Cylinder (Two Stage, 3K and 3.5K) FIGURE 6-25 ITEM NO.

2 4 5 6 7 8 9 10 11 13 14 15

QTY

PART NUMBER

1 1 1 1 1 1 1 1 1 1 1 1 1 1 2

00590-45367-71 00590-44951-71 00590-44952-71 00590-44953-71 00590-44942-71 00590-44943-71 00590-44944-71 00590-46092-71 00590-03060-71 00590-03438-71 00590-44945-71 00590-44957-71 00590-44947-71 00590-44937-71 00590-44954-71

DESCRIPTION

USED ON

Cylinder, Main Lift (83 in. OACH) Cylinder, Main Lift (88 in. OACH) Piston, Plated (83 in. OACH) Piston, Plated (88 in. OACH) Seal, Square Seal, Piston Seal, Wiper Screw Ring, Back-Up Valve, Hydraulic Flow Control Elbow 90 Degree Cap, Piston Stop, Piston, Ring Plug, Mechanical Chain, Anchor

List 6-25: Main Lift Cylinder (Two Stage, 3K and 3.5K)

6-59

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Free Lift Cylinder (Two Stage, 4K Only)

Free Lift Cylinder (Two Stage, 4K Only)

6

2

16 15 5

1

12 13 17

14 8 7 18 6 3 9 10 11 4 P223-001-569-1

Figure 6-26: Free Lift Cylinder (Two Stage, 4K Only)

1/08/2008

6-60

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Free Lift Cylinder (Two Stage, 4K Only) FIGURE 6-26 ITEM NO.

QTY

PART NUMBER

1 00590-45366-71 1 00590-45365-71 1 00590-45364-71 1 00590-45363-71 1 1 N/A 2 1 NSS 3 1 00590-44955-71 4 1 NSS 5 1 00590-44956-71 6 1 00590-44981-71 7 1 00590-45013-71 8 1 NSS 9 1 NSS 10 1 NSS 11 2 NSS 12 1 NSS 13 1 NSS 14 1 00590-44978-71 15 1 NSS 16 1 NSS 17 1 00590-45004-71 18 1 NSS 19 1 00590-45005-71 A= Included in Item 19 N/A= Not Available NSS= Not Sold Separately R= Recommended Spare

DESCRIPTION Cylinder Assembly (77 in.

Cylinder Assembly (83 in.

Cylinder Assembly (89 in.

Cylinder Assembly (95 in.

Housing Weldment Rod, Piston Piston Wire, Pull-In Retainer Valve, Check Washer Circlip Ring, Wear Seal, Piston Ring, Nylon Seal, Rod Wiper Plug Ring, Back-Up O-Ring Roll Pin O-Ring Service Kit (Not Shown)

USED ON

OACH) OACH) OACH) OACH)

A

A A A A A A A A A R

List 6-26: Free Lift Cylinder (Two Stage, 4K Only)

6-61

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Main Lift Cylinder, Right-Hand (Two Stage, 4K Only)

Main Lift Cylinder, Right-Hand (Two Stage, 4K Only)

6

18 6

7

17 1

14 13 9 17

15 5

16 4 2 10 12 11 3 8

P223-001-569-2

Figure 6-27: Main Lift Cylinder, Right-Hand (Two Stage, 4K Only)

1/08/2008

6-62

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Main Lift Cylinder, Right-Hand (Two Stage, 4K Only) FIGURE 6-27 ITEM NO.

QTY

PART NUMBER

1 00590-45359-71 1 00590-45358-71 1 00590-45357-71 1 00590-45356-71 1 1 N/A 2 1 00590-45006-71 3 1 NSS 4 1 00590-45007-71 5 1 00590-45008-71 6 1 NSS 7 1 NSS 8 1 NSS 9 1 00590-45009-71 10 1 NSS 11 1 NSS 12 1 NSS 13 1 NSS 14 1 NSS 15 1 NSS 16 1 NSS 17 1 00590-44978-71 18 1 NSS 19 1 00590-45010-71 A= Included in Item 19 N/A= Not Available NSS= Not Sold Separately R= Recommended Spare

DESCRIPTION Cylinder Assembly (77 in.

Cylinder Assembly (83 in.

Cylinder Assembly (89 in.

Cylinder Assembly (95 in.

Housing Weldment Piston Wire, Pull-In Sleeve Ring, Retaining Seal, Washer Screw, Bleed Spacer Retainer Ring, Wear Ring, Back-Up Seal, Piston Ring, Back-Up Ring, Back-Up Seal, Rod Wiper Plug Plunger Assembly Service Kit (Not Shown)

USED ON

OACH) OACH) OACH) OACH)

A

A A A A A A A A A A

R

List 6-27: Main Lift Cylinder, Right-Hand (Two Stage, 4K Only)

6-63

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Main Lift Cylinder, Left-Hand (Two Stage, 4K Only)

Main Lift Cylinder, Left-Hand (Two Stage, 4K Only)

6

6

13 12 8 14 15

1

16 5 4 2 9 11 10 3 7

P223-001-569-3

Figure 6-28: Main Lift Cylinder, Left-Hand (Two Stage, 4K Only)

1/08/2008

6-64

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Main Lift Cylinder, Left-Hand (Two Stage, 4K Only) FIGURE 6-28 ITEM NO.

QTY

PART NUMBER

1 00590-45355-71 1 00590-45354-71 1 00590-45353-71 1 00590-45352-71 1 1 N/A 2 1 00590-45006-71 3 1 NSS 4 1 00590-45007-71 5 1 00590-45008-71 6 1 NSS 7 1 NSS 8 1 00590-45009-71 9 1 NSS 10 1 NSS 11 1 NSS 12 1 NSS 13 1 NSS 14 1 NSS 15 1 NSS 16 1 00590-44978-71 19 1 00590-45010-71 A= Included in Item 19 N/A= Not Available NSS= Not Sold Separately R= Recommended Spare

DESCRIPTION Cylinder Assembly (77 in.

Cylinder Assembly (83 in.

Cylinder Assembly (89 in.

Cylinder Assembly (95 in.

Housing Weldment Piston Wire, Pull-In Sleeve Ring, Retaining Rod, Piston Spacer Retainer Ring, Wear Ring, Back-Up Seal, Piston Ring, Back-Up O-Ring Seal, Rod Wiper Plug Service Kit (Not Shown)

USED ON

OACH) OACH) OACH) OACH)

A

A A A A A A A A R

List 6-28: Main Lift Cylinder, Left-Hand (Two Stage, 4K Only)

6-65

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Free Lift Cylinder (Two Stage, 5K Only)

Free Lift Cylinder (Two Stage, 5K Only)

6

Three Stage

2

2

16 15 5

1

12 13 17

1

14

8 7 18 6 3

9 10 11 4

P223-001569-1

Figure 6-29: Free Lift Cylinder (Two Stage, 5K Only)

1/08/2008

6-66

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Free Lift Cylinder (Two Stage, 5K Only) FIGURE 6-29 ITEM NO.

QTY

PART NUMBER

1 00590-45360-71 1 00590-45361-71 1 00590-45362-71 1 00590-45363-71 1 1 NSS 2 1 NSS 3 1 00590-44955-71 4 1 NSS 5 1 00590-44956-71 6 1 00590-44981-71 7 1 00590-45013-71 8 1 NSS 9 1 NSS 10 1 NSS 11 2 NSS 12 1 NSS 13 1 NSS 14 1 NSS 15 1 NSS 16 1 NSS 17 1 00590-45004-71 18 1 NSS 19 1 00590-45005-71 A= Included in Item 19 NSS= Not Sold Separately

DESCRIPTION Cylinder Assembly (77 in.

Cylinder Assembly (83 in.

Cylinder Assembly (88 in.

Cylinder Assembly (95 in.

Housing Weldment Rod, Piston Piston Wire, Pull-In Retainer Valve, Check Washer Circlip Ring, Wear Seal, Piston Ring, Nylon Seal, Rod Wiper Plug Ring, Back-Up O-Ring Pin, Roll O-Ring Service Kit (Not Shown)

USED ON

OACH) OACH) OACH) OACH)

A

A A A A A A A A A

List 6-29: Free Lift Cylinder (Two Stage, 5K Only)

6-67

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Main Lift Cylinder, Right-Hand (Two Stage, 5K Only)

Main Lift Cylinder, Right-Hand (Two Stage, 5K Only)

6

18

7 6

1

17

14

17

13 5

9

4 2

15 16 10 12 11 3 8

P223-001-569-2

Figure 6-30: Main Lift Cylinder, Right-Hand (Two Stage, 5K Only)

1/08/2008

6-68

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Main Lift Cylinder, Right-Hand (Two Stage, 5K Only) FIGURE 6-30 ITEM NO.

QTY

PART NUMBER

1 00590-45359-71 1 00590-45358-71 1 00590-45357-71 1 00590-45356-71 1 1 NSS 2 1 00590-45006-71 3 1 NSS 4 1 00590-45007-71 5 1 00590-45008-71 6 1 NSS 7 1 NSS 8 1 NSS 9 1 00590-45009-71 10 1 NSS 11 1 NSS 12 1 NSS 13 1 NSS 14 1 NSS 15 1 NSS 16 1 NSS 17 1 00590-44978-71 18 1 NSS 19 1 00590-45010-71 A= Included in Item 19 NSS= Not Sold Separately

DESCRIPTION Cylinder Assembly (77 in.

Cylinder Assembly (83 in.

Cylinder Assembly (88 in.

Cylinder Assembly (95 in.

Housing Weldment Piston Wire, Pull-In Sleeve Ring, Retaining Seal, Washer Screw, Bleed Spacer Retainer Ring, Wear Ring, Back-Up Seal, Piston Ring, Back-Up Ring, Back-Up Seal, Rod Wiper Plug Plunger Assembly Service Kit (Not Shown)

USED ON

OACH) OACH) OACH) OACH)

A

A A A A A A A A A A

List 6-30: Main Lift Cylinder, Right-Hand (Two Stage, 5K Only)

6-69

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Main Lift Cylinder, Left-Hand (Two Stage, 5K Only)

Main Lift Cylinder, Left-Hand (Two Stage, 5K Only)

6

6

13

9 14 15

1

16

5 4 2

10 12 11 3 8

P223-001-706-G

Figure 6-31: Main Lift Cylinder, Left-Hand (Two Stage, 5K Only)

1/08/2008

6-70

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Main Lift Cylinder, Left-Hand (Two Stage, 5K Only) FIGURE 6-31 ITEM NO.

QTY

PART NUMBER

1 00590-45355-71 1 00590-45354-71 1 00590-45353-71 1 00590-45352-71 1 1 NSS 2 1 00590-45006-71 3 1 NSS 4 1 00590-45007-71 5 1 00590-45008-71 6 1 NSS 8 1 NSS 9 1 00590-45009-71 10 1 NSS 11 1 NSS 12 1 NSS 13 1 NSS 14 1 NSS 15 1 NSS 16 1 NSS 19 1 00590-45010-71 A= Included in Item 19 NSS= Not Sold Separately

DESCRIPTION Cylinder Assembly (77 in.

Cylinder Assembly (83 in.

Cylinder Assembly (88 in.

Cylinder Assembly (95 in.

Housing Weldment Piston Wire, Pull-In Sleeve Ring, Retaining Rod, Piston Spacer Retainer Ring, Wear Ring, Back-Up Seal, Piston Ring, Back-Up Seal, Rod Wiper Plug Service Kit (Not Shown)

USED ON

OACH) OACH) OACH) OACH)

A

A A A A A A A

List 6-31: Main Lift Cylinder, Left-Hand (Two Stage, 5K Only)

6-71

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Free Lift Cylinder (Three Stage)

Free Lift Cylinder (Three Stage)

6

20 17 4 24 22 23

13 2

3

8

13 26 9 16 15

21 14 18 25 19

P223-001-967

Figure 6-32: Free Lift Cylinder (Three Stage)

1/08/2008

6-72

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Free Lift Cylinder (Three Stage) FIGURE 6-32 ITEM NO. 2 3 4 8 9 13 14 15 16 17 18 19 20 21 22 23 24 25 26 NSS= Not Sold

QTY

PART NUMBER

1 00590-45351-71 2 NSS 2 NSS 1 00590-45002-71 1 00590-45014-71 1 00590-03440-71 1 00590-45015-71 1 00590-44973-71 1 00590-44974-71 1 00590-44975-71 3 00590-03060-71 1 00590-03598-71 1 00590-44976-71 3 00590-46092-71 1 00590-02878-71 1 00590-44948-71 1 00590-44977-71 1 00590-44969-71 1 00590-03141-71 1 00590-03583-71 Separately

DESCRIPTION

USED ON

Cylinder, Free Lift Chain, Anchor Block, Spacer Cap, Ram Housing Manifold Packing, O-Ring Piston, Plated Piston, Lowering Cushion Plug, Cylinder Plug, Piston Ring, Back-Up Ring, Retainer Screw, Cap Screw Seal Seal Seal, Square Seal, Wiper Ring, Snap Spring

List 6-32: Free Lift Cylinder (Three Stage)

6-73

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Main Lift Cylinder, Right-Hand (Three Stage)

Main Lift Cylinder, Right-Hand (Three Stage)

6

6 11 9 10 7 3

2

14 15

8

4

13

P223-001-705-G

Figure 6-33: Main Lift Cylinder, Right-Hand (Three Stage)

1/08/2008

6-74

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Main Lift Cylinder, Right-Hand (Three Stage) FIGURE 6-33 ITEM NO.

QTY

PART NUMBER

00590-45346-71 00590-45347-71 00590-45348-71 00590-45349-71 00590-45350-71 2 1 NSS 3 1 NSS 4 1 NSS 6 1 00590-45019-71 7 1 00590-45020-71 1 00590-45021-71 1 00590-45022-71 1 00590-44991-71 1 00590-44989-71 8 2 00590-44965-71 9 1 00590-44966-71 10 1 00590-44979-71 11 1 00590-44968-71 13 1 00590-44958-71 14 1 00590-03060-71 15 1 00590-46092-71 NSS= Not Sold Separately

DESCRIPTION

USED ON

Cylinder, Main, Right-Hand (83 in. OACH) Cylinder, Main, Right-Hand (99 in. OACH) Cylinder, Main, Right-Hand (107 in. OACH) Cylinder, Main, Right-Hand (88 in. OACH) Cylinder, Main, Right-Hand (95 in. OACH) Bar, Spacer Chain, Anchor Manifold Cap, Ram Housing Piston, Plated (83 in. OACH) Piston, Plated (99 in. OACH) Piston, Plated (107 in. OACH) Piston, Plated (88 in. OACH) Piston, Plated (95 in. OACH) Stop, Piston, Ring Seal, Piston Seal, Square Seal, Wiper Plug, Cylinder Ring, Back-Up Screw

List 6-33: Main Lift Cylinder, Right-Hand (Three Stage)

6-75

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Main Lift Cylinder, Left-Hand (Three Stage)

Main Lift Cylinder, Left-Hand (Three Stage)

6

10 8 9 6

2 3

5 13

7 14

12

23

P223-001-706-G

Figure 6-34: Main Lift Cylinder, Left-Hand (Three Stage)

1/08/2008

6-76

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Main Lift Cylinder, Left-Hand (Three Stage) FIGURE 6-34 ITEM NO.

QTY

PART NUMBER

00590-45341-71 00590-45342-71 00590-45343-71 00590-45344-71 00590-45345-71 2 1 NSS 3 1 NSS 5 1 00590-45019-71 6 1 00590-45020-71 1 00590-45021-71 1 00590-45022-71 1 00590-44991-71 1 00590-44989-71 7 2 00590-44965-71 8 1 00590-44966-71 9 1 00590-44979-71 10 1 00590-44968-71 12 1 NSS 13 1 00590-44958-71 1 00590-03060-71 14 1 00590-46092-71 23 1 00590-44958-71 NSS= Not Sold Separately

DESCRIPTION

USED ON

Cylinder, Main, Left-Hand (83 in. OACH) Cylinder, Main, Left-Hand (99 in. OACH) Cylinder, Main, Left-Hand (107 in. OACH) Cylinder, Main, Left-Hand (88 in. OACH) Cylinder, Main, Left-Hand (95 in. OACH) Bar, Spacer Chain, Anchor Cap, Ram Housing Piston, Plated (83 in. OACH) Piston, Plated (99 in. OACH) Piston, Plated (17 in. OACH) Piston, Plated (88 in. OACH) Piston, Plated (95 in. OACH) Stop, Piston, Ring Seal, Piston Seal, Square Seal, Wiper Manifold Plug, Cylinder Ring, Back-Up Screw Plug, Cylinder

List 6-34: Main Lift Cylinder, Left-Hand (Three Stage)

6-77

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Free Lift Cylinder (Quad Mast, Serial Number 1377 and Up*)

Free Lift Cylinder (Quad Mast, Serial Number 1377 and Up*)

6

1 5 7

17 2 3

16

20 19 4 12 18 8 6 10 14 13 21 15

35D SAFETY DECALS

Figure 6-35: Free Lift Cylinder (Quad Mast, Serial Number 1377 and Up*)

1/08/2008

6-78

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Free Lift Cylinder (Quad Mast, Serial Number 1377 and Up*) FIGURE 6-35 ITEM NO.

QTY

PART NUMBER

1 00590-45336-71 1 00590-45337-71 1 00590-45338-71 1 00590-45339-71 1 00590-45340-71 1 1 NSS 2 1 NSS 3 1 NSS 4 1 NSS 5 1 NSS 6 1 NSS 7 1 NSS 8 1 NSS 9 1 00590-45011-71 10 1 00590-44982-71 11 1 N/A 12 1 00590-44983-71 13 1 N/A 14 1 N/A 15 1 N/A 16 1 N/A 17 1 00590-44984-71 18 1 N/A 19 1 00590-44985-71 20 1 00590-44986-71 21 1 00590-44987-71 A= Included in Item 7 N/A= Not Available NSS= Not Sold Separately *Note: Serial Number Stamped on MAST

DESCRIPTION Cylinder Assembly (77 Cylinder Assembly (83 Cylinder Assembly (89 Cylinder Assembly (93 Cylinder Assembly (98 O-Ring Seal, Rod Wiper O-Ring Ring, Back-Up Seal, Piston O-Ring Ring, Wear Seal Kit (Not Shown) Wire, Pull Plug (Not Shown) Valve, Check Pin, Roll Tube, Hydraulic Housing, Assembly Rod, Piston Retainer Piston Plug Ring, Snap Fitting

in. in. in. in. in.

USED ON

OACH) OACH) OACH) OACH) OACH) A A A A A A A A

List 6-35: Free Lift Cylinder (Quad Mast, Serial Number 1377 and Up*)

6-79

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Main Lift Cylinder, Right-Hand (Quad Mast, Serial Number 1377 and Up*)

Main Lift Cylinder, Right-Hand (Quad Mast, Serial Number 1377 and Up*)

6

13

4 14 19

18 5 20 16 11

2 3 9 17

7 1

12

15

6

35D SAFETY DECALS

Figure 6-36: Main Lift Cylinder, Right-Hand (Quad Mast, Serial Number 1377 and Up*)

1/08/2008

6-80

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Main Lift Cylinder, Right-Hand (Quad Mast, Serial Number 1377 and Up*) FIGURE 6-36 ITEM NO.

QTY

PART NUMBER

1 00590-45331-71 1 00590-45332-71 1 00590-45333-71 1 00590-45334-71 1 00590-45335-71 1 1 NSS 2 1 NSS 3 1 NSS 4 1 NSS 5 1 NSS 6 1 NSS 7 1 NSS 8 1 00590-44988-71 9 1 N/A 10 1 N/A 11 1 N/A 12 1 N/A 13 1 N/A 14 1 N/A 15 1 N/A 16 1 00590-45001-71 17 1 N/A 18 1 N/A 19 1 N/A 20 1 00590-44990-71 A= Included in Item 8 N/A= Not Available NSS= Not Sold Separately *Note: Serial Number Stamped on MAST

DESCRIPTION Cylinder, Main Lift, Right-Hand Cylinder, Main Lift, Right-Hand Cylinder, Main Lift, Right-Hand Cylinder, Main Lift, Right-Hand Cylinder, Main Lift, Right-Hand Seal, Piston Seal, Rod Wiper O-Ring O-Ring O-Ring Ring, Wear Seal Kit (Not Shown) Ring, Retaining Plug (Not Shown) Tube, Hydraulic Tube Assembly Rod Rod End Piston Retainer Plug Spacer Fitting Valve, Fuse

(77 (83 (89 (93 (95

in. in. in. in. in.

USED ON OACH) OACH) OACH) OACH) OACH) A A A A A A A

List 6-36: Main Lift Cylinder, Right-Hand (Quad Mast, Serial Number 1377 and Up*)

6-81

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Main Lift Cylinder, Left-Hand (Quad Mast, Serial Number 1377 and Up*)

Main Lift Cylinder, Left-Hand (Quad Mast, Serial Number 1377 and Up*)

6

11

4

12

18

14

17 16 13 2 3 8 15

6 10

1

5

P223-001-569 LHM CYLINDER 3

Figure 6-37: Main Lift Cylinder, Left-Hand (Quad Mast, Serial Number 1377 and Up*)

1/08/2008

6-82

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Main Lift Cylinder, Left-Hand (Quad Mast, Serial Number 1377 and Up*) FIGURE 6-37 ITEM NO.

QTY

PART NUMBER

1 00590-45326-71 1 00590-45327-71 1 00590-45328-71 1 00590-45329-71 1 00590-45330-71 1 1 NSS 2 1 NSS 3 1 NSS 4 1 NSS 5 1 NSS 6 1 NSS 7 1 00590-44980-71 8 1 N/A 9 1 N/A 10 1 N/A 11 1 N/A 12 1 N/A 13 1 00590-45001-71 14 1 N/A 15 1 N/A 16 1 N/A 17 1 00590-44990-71 18 1 00590-44992-71 A= Included in Item 7 N/A= Not Available NSS= Not Sold Separately *Note: Serial Number Stamped on Mast

DESCRIPTION Left-Hand Main Lift Cylinder Left-Hand Main Lift Cylinder Left-Hand Main Lift Cylinder Left-Hand Main Lift Cylinder Left-Hand Main Lift Cylinder Seal, Piston Seal, Rod Wiper O-Ring O-Ring Ring, Wear Seal Kit (Not Shown) Ring, Retaining Plug (Not Shown) Tube Assembly Rod Rod End Retainer Piston Plug Spacer Valve, Fuse Ring, Snap

(77 (83 (89 (93 (95

in. in. in. in. in.

USED ON

OACH) OACH) OACH) OACH) OACH) A A A A A A

List 6-37: Main Lift Cylinder, Left-Hand (Quad Mast, Serial Number 1377 and Up*)

6-83

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Main Lift Cylinder, Left-Hand (Quad Mast, Serial Number 1377 and Up*)

This Page Intentionally Blank

1/08/2008

6-84

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Tilt Ram Assembly

Tilt Ram Assembly

6

1

6 3 1

2

6 5 4 9 8 7 6 6

P540-070400-A SHT 1 OF 2

Figure 6-38a: Tilt Ram Assembly

6-85

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Tilt Ram Assembly

Tilt Ram Assembly

6

1

6 3

1

2

6

5

4 9 8 7 6 6

10 DEGREES FORWARD, 3 DEGREES BACKWARD 540-076-400-A SHT 2 OF 2

Figure 6-38b: Tilt Ram Assembly

1/08/2008

6-86

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Tilt Ram Assembly FIGURE 6-38 ITEM NO.

1 2

QTY

PART NUMBER

1 1 1 1 1 1 1 1 1 1

00590-45322-71 00590-45323-71 NSS 00590-45277-71 00590-45088-71 00590-45224-71 00590-45225-71 00590-45226-71 00590-45227-71 00590-45228-71 00590-45229-71 00590-45230-71

3 4 5 6 7 8 9 A= Standard B= Bottlers Tilt NSS= Not Sold Separately

DESCRIPTION Tilt Ram Assembly Tilt Ram Assembly (Bottlers Tilt) Tube Assembly Rod Rod Piston Gland Nut Seal Kit Ring, Retaining, Internal Spacer, Gland Ring, Retaining, External

USED ON

A B

List 6-38: Tilt Ram Assembly

6-87

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Hydraulic Components Tilt Ram Assembly

This Page Intentionally Blank

1/08/2008

6-88

SECTION 7 Mast Elevating Section (Two Stage, 3K Only) .................................................................................................................. 7-3 Mast Finish Instructions ......................................................................................................................................... 7-7 Elevating Section (Two Stage, 4K Only) ................................................................................................................ 7-10 Carriage (4 Roller), One Auxiliary Function Only ................................................................................................... 7-14 Carriage (6 Rollers), Class II................................................................................................................................ 7-16 Lowering Control Valve (Two Stage, 4K Only) ....................................................................................................... 7-19 Internal Hose Reeving (Two Stage, 4K Only) ......................................................................................................... 7-20 Mast Installation (Two Stage, 4K Only) ................................................................................................................. 7-22 Mast Finish Instructions (Two Stage, 5K Only)........................................................................................................ 7-25 Mast Assembly (Two Stage, 5K Only)................................................................................................................... 7-26 Lowering Control Valve (Two Stage, 5K Only) ....................................................................................................... 7-29 Carriage, Class II (6 Rollers, Two Stage, 5K Only) ................................................................................................. 7-30 Internal Hose Reeving (Two Stage, 5K Only) ......................................................................................................... 7-32 Elevating Section (Three Stage) ............................................................................................................................ 7-35 Mast Finish Instructions (Quad Mast Only)............................................................................................................. 7-41 Hoist Chains and Free Lift Hoses (Quad Mast Only) ............................................................................................... 7-42 Mast Assembly (Quad Mast Only)........................................................................................................................ 7-44 Control Valve, Lowering (Quad Mast Only)........................................................................................................... 7-47 Carriage, Class II (Quad Mast Only) .................................................................................................................... 7-48 Internal Hose Reeving Group (Single, Quad Mast Only) ......................................................................................... 7-51 Internal Hose Reeving Group (Double, Quad Mast Only) ........................................................................................ 7-55 Mast Tilt Assembly ............................................................................................................................................. 7-59 Sideshift Carriage Installation (Three Stage)........................................................................................................... 7-62 Sideshift Carriage Installation (Two Stage) ............................................................................................................ 7-66 Sideshift Carriage Assembly (Cascade) ................................................................................................................ 7-72 Sideshift Carriage Assembly (Bolzoni) .................................................................................................................. 7-74 High Speed Auxiliary Installation ......................................................................................................................... 7-76 Standoff Assembly.............................................................................................................................................. 7-81 Fork Assembly ................................................................................................................................................... 7-84

7-1

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast

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1/08/2008

7-2

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Elevating Section (Two Stage, 3K Only)

Elevating Section (Two Stage, 3K Only)

2

1

25

21

24

23

22

7

20

3

11

17

15

16

4

P223-003-084-CA SHT 1 OF 2

Figure 7-1a: Elevating Section (Two Stage, 3K Only)

7-3

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Elevating Section (Two Stage, 3K Only)

Elevating Section (Two Stage, 3K Only) 33

37

36

24

22

23

9

20

8

12

13

7

14

27

29

28

9

10

1

34

29

47

35

54

19

26

40

7

32

38

31

6

5

P223-003-084-CB SHT 2 OF 2

Figure 7-1b: Elevating Section (Two Stage, 3K Only)

1/08/2008

7-4

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Elevating Section (Two Stage, 3K Only) FIGURE 7-1 ITEM NO. 1 2 3

QTY

PART NUMBER

23.33 ft.

00590-45243-71 22.08 ft.

00590-45243-71 1 00590-45321-71 1 00590-44938-71 4 1 00590-45232-71 1 00590-45222-71 5 1 00590-45234-71 1 00590-45235-71 6 1 00590-45367-71 1 00590-44951-71 7 1 00590-45236-71 1 00590-45237-71 8 2 00590-45238-71 9 4 00590-45239-71 10 2 00590-45240-71 11 4 00590-45241-71 12 8 00590-45242-71 13 8 00590-45211-71 14 4 00590-45209-71 15 2 00590-45231-71 16 2 00590-45202-71 17 1 00590-47901-71 1 00590-45204-71 19 8 00590-45206-71 20 2 00590-45207-71 21 1 00590-45208-71 22 4 00590-45221-71 23 1 00590-45210-71 24 4 00590-45200-71 25 5 00590-45212-71 26 4 00590-45213-71 27 5 00590-45214-71 28 2 00590-44535-71 29 1 00590-45215-71 31 1 00590-45216-71 32 1 00590-45217-71 33 2 00590-03159-71 34 4 00590-02992-71 35 2 00590-45218-71 36 1 00590-45219-71 37 1 00590-45245-71 38 1 00590-45201-71 A= 83 in. OACH B= 88 in. OACH C= 32 in. Carriage Width D= 36 in. Carriage Width

DESCRIPTION Chain, Leaf Chain, Leaf Cylinder, Free Lift (See Figure 6-29.)

Cylinder, Free Lift (See Figure 6-29.)

Telescopic Weldment Telescopic Weldment Frame Weldment, Main Frame Weldment, Main Cylinder, Main Lift (See Figure 6-25.)

Cylinder, Main Lift (See Figure 6-27.)

Hose Assembly Hose Assembly Stud, Main Frame Screw Screw Bearing, Mast Roller Spacer, Track Roller Spacer, Track Roller Bearing, Mast Roller Stop, Tip Back Nut Carriage Weldment Carriage Weldment Link, Connecting Bracket, Pulley Pin, Pulley Free Lift Spacer Spacer Bearing, Split Roller Pin, Cotter Anchor, Chain Nut Washer Screw Tee, Run Swivel Union Shim Nut U-Bolt Pin, Pulley Pulley, Hose Line Assembly

USED ON A B A B A B A B A B A B

C D

List 7-1: Elevating Section (Two Stage, 3K Only) (Sheet 1 of 2)

7-5

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Elevating Section (Two Stage, 3K Only) FIGURE 7-1 QTY PART NUMBER ITEM NO. 39 1 00590-45233-71 40 4 00590-45267-71 47 2 00590-45268-71 54 2 00590-45269-71 A= 83 in. OACH B= 88 in. OACH C= 32 in. Carriage Width D= 36 in. Carriage Width

DESCRIPTION Screw (Not Shown) Nut Tubing Bracket, Hose Retain

List 7-1: Elevating Section (Two Stage, 3K Only) (Sheet 2 of 2)

1/08/2008

7-6

USED ON

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Mast Finish Instructions

Mast Finish Instructions

4

7

2

6

1

3

5

208 - 40D - SAFETY DECALS SHT 1 OF 2

Figure 7-2a: Mast Finish Instructions

7-7

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Mast Finish Instructions

Mast Finish Instructions

7

ITEM 1 - P/N 00590-45270-71 ITEM 2 - P/N 00590-45271-71 ITEM 4 - P/N 00590-45273-71

ITEM 6 - P/N 00590-45287-71

ITEM 3 - P/N 00590-45272-71

ITEM 5 - P/N 00590-45274-71

208 - 40D - SAFETY DECALS 2, 3, 4, 5, 6 SHT 2 OF 2

Figure 7-2b: Mast Finish Instructions

1/08/2008

7-8

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Mast Finish Instructions FIGURE 7-2 ITEM NO. 1 2 3 4 5 6 7

QTY

PART NUMBER

DESCRIPTION

6 3 3 1 1 1 1

00590-45270-71 00590-45271-71 00590-45272-71 00590-45273-71 00590-45274-71 00590-45287-71 00590-45276-71

USED ON

No Hand Hold No Step Decal, Warning No Step Decal, Warning - Trapped Air Decal, Warning Mast Mounting Kit (Not Shown)

List 7-2: Mast Finish Instructions

7-9

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Elevating Section (Two Stage, 4K Only)

Elevating Section (Two Stage, 4K Only)

5

21

38

37

42

46

33

36

7

35

31

44

10 43 27 4

7

12

13 39 23

16

30

34

8 15 47

20

25

17

11

40

28

2

29

6

22

24

14

19

18

45

40D WELDMENTS

Figure 7-3: Elevating Section (Two Stage, 4K Only)

1/08/2008

7-10

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Elevating Section (Two Stage, 4K Only) FIGURE 7-3 ITEM NO. 1

2 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 33 34 35 36 37 38 39 40 42 43

QTY

PART NUMBER

1 1 1 1 1 1 2 2 3 2 4 4 4 2 2 2 4 1 1 1 1 1 1 2 3 4 7 4 4 2 4 4 2 8 2 1 6 6 2 1 2 AR 1 1 1

00590-45266-71 00590-45278-71 00590-45279-71 00590-45280-71 00590-45281-71 00590-45282-71 00590-45283-71 00590-45284-71 00590-45285-71 00590-45286-71 00590-45255-71 00590-45253-71 00590-45275-71 00590-45246-71 00590-45247-71 00590-45248-71 00590-45249-71 00590-45250-71 00590-44990-71 00590-45251-71 00590-45252-71 00590-45265-71 00590-45254-71 00590-45244-71 00590-45256-71 00590-45257-71 00590-45258-71 00590-45259-71 00590-45260-71 00590-45261-71 00590-45262-71 00590-45263-71 00590-45264-71 00590-45189-71 00590-45132-71 00590-45220-71 00590-45136-71 00590-45137-71 00590-45138-71 00590-44986-71 00590-45139-71 00590-45140-71 00590-45141-71 00590-45142-71 00590-45155-71

DESCRIPTION Chain Assembly, Lift (77 in. OACH) Chain Assembly, Lift (83 in. OACH) Chain Assembly, Lift (89 in. OACH) Chain Assembly, Lift (95 in. OACH) Retainer, Free Lift Ram Bracket, Lift Cylinder Mounting Bumper Screw Screw Screw Screw (Not Shown) Screw Chain Anchor Guard, Chain Clamp Pin, Cotter Pin, Cotter Crosshead Valve, Flow Control (16.7 GPM) Valve, Flow Control (20.5 GPM) Fitting Fitting Fitting Nut Clamp, Hose Nut, Jam Washer, Lock Washer, Lock (Not Shown) Washer, Lock Screw Nut, Jam Pin Plug, Wear Bearing, Mast Roller Sheave, Chain Shim, Wear Plug Shim, Load Roller Shim, Cylinder Ring, Snap Ring, Snap Ring, Snap Shim, Cylinder Outer Upright (77 in. OACH) Outer Upright (83 in. OACH) Outer Upright (89 in. OACH)

(Not (Not (Not (Not

USED ON Shown) Shown) Shown) Shown)

List 7-3: Elevating Section (Two Stage, 4K Only) (Sheet 1 of 2)

7-11

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Elevating Section (Two Stage, 4K Only) FIGURE 7-3 ITEM NO. 44

45 46 47

QTY

PART NUMBER

1 1 1 1 1 1 1 1

00590-45144-71 00590-45134-71 00590-45146-71 00590-45147-71 00590-45148-71 Ref. Ref. Ref.

DESCRIPTION Outer Upright (95 in. OACH) Inner Upright (77 in. OACH) Inner Upright (83 in. OACH) Inner Upright (89 in. OACH) Inner Upright (95 in. OACH) Cylinder, Free Lift (See Figure 6-24.)

Cylinder, Lift, Right-Hand (See Figure 6-27.)

Cylinder, Lift, Left-Hand (See Figure 6-28.)

List 7-3: Elevating Section (Two Stage, 4K Only) (Sheet 2 of 2)

1/08/2008

7-12

USED ON

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Elevating Section (Two Stage, 4K Only)

This Page Intentionally Blank

7-13

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Carriage (4 Roller), One Auxiliary Function Only

Carriage (4 Roller), One Auxiliary Function Only

4

1

11

7

12

3

2

6

7

8

5

9

10

40D CARRIAGE 4 ROLLER

Figure 7-4: Carriage (4 Roller), One Auxiliary Function Only

1/08/2008

7-14

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Carriage (4 Roller), One Auxiliary Function Only FIGURE 7-4 ITEM NO. 1

2 3 4 5 6 7 8 9 10 11 12 13

QTY

PART NUMBER

1 1 1 4 4 4 2 2 4 2 2 2 AR 4 1

00590-45149-71 00590-45150-71 00590-45151-71 00590-45152-71 00590-45259-71 00590-45153-71 00590-45154-71 00590-45123-71 00590-45249-71 00590-45248-71 00590-45257-71 00590-45262-71 00590-45136-71 00590-45189-71 00590-45121-71

DESCRIPTION

USED ON

Carriage Class II (31 in.)

Carriage Class II (37 in.)

Carriage Class II (41 in.)

Screw, Cap Washer, Lock Roller Chain Anchor Pin, Chain Pin, Cotter Pin, Cotter Nut, Jam Nut Shim Bearing, Roller Fork, Stop Kit (Not Shown)

List 7-4: Carriage (4 Roller), One Auxiliary Function Only

7-15

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Carriage (6 Rollers), Class II

Carriage (6 Rollers), Class II

4

7

1

11

15

13

14

3

2

6

7

8

5

9

12

10

40D CARRIAGE 6 ROLLER

Figure 7-5: Carriage (6 Rollers), Class II

1/08/2008

7-16

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Carriage (6 Rollers), Class II FIGURE 7-5 ITEM NO. 1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

QTY

PART NUMBER

1 1 1 4 4 4 2 2 4 2 2 2 AR 4 2 4 2 1

00590-45149-71 00590-45150-71 00590-45151-71 00590-45152-71 00590-45259-71 00590-45153-71 00590-45154-71 00590-45123-71 00590-45249-71 00590-45248-71 00590-45257-71 00590-45262-71 00590-45136-71 00590-45189-71 00590-45143-71 00590-45114-71 00590-45115-71 00590-45121-71

DESCRIPTION

USED ON

Carriage Class II (31 in.)

Carriage Class II (37 in.)

Carriage Class II (41 in.)

Screw, Cap Washer, Lock Roller Chain Anchor Pin, Chain Pin, Cotter Pin, Cotter Nut, Jam Nut Shim Bearing, Roller Retainers Screw, Cap Roller Fork, Stop Kit (Not Shown)

List 7-5: Carriage (6 Rollers), Class II

7-17

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Carriage (6 Rollers), Class II

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1/08/2008

7-18

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Lowering Control Valve (Two Stage, 4K Only)

Lowering Control Valve (Two Stage, 4K Only)

7

1

2

40D LOWERING CONTROL VALVE

Figure 7-6: Lowering Control Valve (Two Stage, 4K Only) FIGURE 7-6 ITEM NO.

QTY

PART NUMBER

1 2

1 1 1 1

00590-45320-71 00590-45116-71 00590-45117-71 00590-45118-71

DESCRIPTION

USED ON

Valve, Lowering Control Body, Valve Cartridge, Valve (8 GPM) Cartridge, Valve (11 GPM)

List 7-6: Lowering Control Valve (Two Stage, 4K Only)

7-19

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Internal Hose Reeving (Two Stage, 4K Only)

Internal Hose Reeving (Two Stage, 4K Only)

7

3 1 17 13 2 7

5

12 4 11 6 19

8

71 in. Retracted Channel Length and Lower

9

14

15

10

18 Left-Hand Internal Reeving Use When Installing Left-Hand Reeving Only

16 40D INTERNAL HOSE REEVING

Figure 7-7: Internal Hose Reeving (Two Stage, 4K Only)

1/08/2008

7-20

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Internal Hose Reeving (Two Stage, 4K Only) FIGURE 7-7 ITEM NO. 1

QTY

1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 3 2 2 2 2 4 AR 5 AR 6 AR 7 1 8 1 9 1 10 1 11 6 12 7 13 4 14 1 15 2 16 1 17 1 18 2 19 2 A= Double Quantities For

PART NUMBER 00590-45119-71 00590-45120-71 00590-45133-71 00590-45122-71 00590-45112-71 00590-45112-71 00590-45124-71 00590-45125-71 00590-45126-71 00590-45127-71 00590-45128-71 00590-45129-71 00590-45130-71 00590-45130-71 00590-45131-71 00590-45157-71 00590-45113-71 00590-45145-71 00590-45179-71 00590-45180-71 00590-45181-71 00590-45182-71 00590-45183-71 00590-45184-71 00590-45185-71 00590-45186-71 00590-45199-71 00590-45286-71 00590-45258-71 00590-45188-71 00590-45178-71 00590-45190-71 00590-45191-71 00590-45192-71 00590-45193-71 00590-45194-71 Double Reeving

DESCRIPTION Upper Guide, Left-Hand (77 in. OACH) Upper Guide, Left-Hand (83 in. OACH) Upper Guide, Left-Hand (89 in. OACH) Upper Guide, Left-Hand (95 in. OACH) Upper Guide, Left-Hand (77 in. OACH) Upper Guide, Left-Hand (83 in. OACH) Upper Guide, Left-Hand (89 in. OACH) Upper Guide, Left-Hand (95 in. OACH) Upper Guide, Right-Hand (77 in. OACH) Upper Guide, Right-Hand (83 in. OACH) Upper Guide, Right-Hand (89 in. OACH) Upper Guide, Right-Hand (95 in. OACH) Upper Guide, Right-Hand (77 in. OACH) Upper Guide, Right-Hand (83 in. OACH) Upper Guide, Right-Hand (89 in. OACH) Upper Guide, Right-Hand (95 in. OACH) Hose (77 in. OACH) Hose (83 in. OACH) Hose (89 in. OACH) Hose (95 in. OACH) Fitting Fitting Fitting Screw, Cap Washer, Lock Guard Sheave, Hose Screw, Cap Washer, Lock Clamp Spacer Screw, Cap Bar Screw, Cap Cap Cap

USED ON

A A A A A A A A A A A A A A A A

List 7-7: Internal Hose Reeving (Two Stage, 4K Only)

7-21

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Mast Installation (Two Stage, 4K Only)

Mast Installation (Two Stage, 4K Only)

7

16

18

7

1

20

2 8 3 9 4 10

11

19

5

6

17

15

14

12

13

MA0181

Figure 7-8: Mast Installation (Two Stage, 4K Only)

1/08/2008

7-22

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Mast Installation (Two Stage, 4K Only) FIGURE 7-8 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

QTY

PART NUMBER

1 1 1 1 1 1 1 2 2 2 2 4 4 2 2 2 1 1 2 1

00590-45315-71 00590-45195-71 00590-45196-71 00590-45197-71 00590-45198-71 00590-45167-71 00590-45165-71 00590-45187-71 00590-45158-71 00590-45159-71 00590-45160-71 00590-45161-71 00590-45162-71 00590-45163-71 00590-45164-71 00590-45177-71 00590-45182-71 00590-45166-71 00590-45156-71 Ref.

DESCRIPTION

USED ON

Valve Body Fitting Fitting Hose Fitting Fitting, Adapter Fitting Pin, Tilt (See Figure 7-22b.)

Washer, Lock Screw, Cap Fitting, Grease Washer, Lock Screw, Cap Screw, Cap Bushing Hose Fitting Fitting Fitting Hose (See Figure 6-2b.)

List 7-8: Mast Installation (Two Stage, 4K Only)

7-23

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Mast Installation (Two Stage, 4K Only)

This Page Intentionally Blank

1/08/2008

7-24

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Mast Finish Instructions (Two Stage, 5K Only)

Mast Finish Instructions (Two Stage, 5K Only)

7

3

1

4

1

2

3

4

5

5

2 40D SAFETY DECALS

Figure 7-9: Mast Finish Instructions (Two Stage, 5K Only) FIGURE 7-9 ITEM NO. 1 2 3 4 5 6

QTY

PART NUMBER

7 2 1 1 1

00590-45270-71 00590-45272-71 00590-45273-71 00590-45287-71 00590-45169-71 00590-45276-71

DESCRIPTION

USED ON

Decal, No Hand Hold Decal, No Step Decal, No Step Decal, Warning Decal, Warning, Carriage Stop Mast Mounting Kit (Not Shown)

List 7-9: Mast Finish Instructions (Two Stage, 5K Only)

7-25

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Mast Assembly (Two Stage, 5K Only)

Mast Assembly (Two Stage, 5K Only)

5

21

37

36

46

35

32

7

31

34

44 10 43 27

7 13

12

4

38 47 16

23 15 8

33

30 11

25

39

28

2

1 20

17

6

29 24

22

14 19

18

45

40D WELDMENTS

Figure 7-10: Mast Assembly (Two Stage, 5K Only)

1/08/2008

7-26

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Mast Assembly (Two Stage, 5K Only) FIGURE 7-10 ITEM NO. 1

2 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 27 28 29 30 31 32 33 34 35 36 37 38 39 43

QTY

PART NUMBER

1 1 1 1 1 1 2 2 3 2 4 4 4 2 2 2 4 1 1 1 1 1 1 2 3 4 7 4 2 4 4 2 8 2 1 6 AR AR 2 1 2 1 1 1 1

00590-45266-71 00590-45278-71 00590-45279-71 00590-45280-71 00590-45281-71 00590-45282-71 00590-45283-71 00590-45284-71 00590-45285-71 00590-45286-71 00590-45255-71 00590-45253-71 00590-45275-71 00590-45246-71 00590-45247-71 00590-45248-71 00590-45249-71 00590-45250-71 00590-44990-71 00590-45251-71 00590-45252-71 00590-45265-71 00590-45254-71 00590-45244-71 00590-45256-71 00590-45257-71 00590-45258-71 00590-45260-71 00590-45261-71 00590-45262-71 00590-45263-71 00590-45264-71 00590-45189-71 00590-45132-71 00590-45220-71 00590-45136-71 00590-45137-71 00590-45140-71 00590-45138-71 00590-44986-71 00590-45139-71 00590-45141-71 00590-45142-71 00590-45155-71 00590-45144-71

DESCRIPTION

USED ON

Chain Assembly, Lift (77 in. OACH) Chain Assembly, Lift (83 in. OACH) Chain Assembly, Lift (89 in. OACH) Chain Assembly, Lift (95 in. OACH) Retainer, Free Lift Ram Bracket, Lift Cylinder Mounting Bumper Screw Screw Screw Screw (Not Shown) Screw Anchor, Chain Guard, Chain Clamp Pin, Cotter Pin, Cotter Crosshead Valve, Flow Control (16.7 GPM) Valve, Flow Control (20.5 GPM) Fitting Fitting Fitting Nut Clamp, Hose Nut, Jam Washer, Lock Washer, Lock Screw Nut, Jam Pin Plug, Wear Bearing, Mast Roller Sheave, Chain Shim, Wear Plug Shim, Load Roller Shim, Cylinder Shim, Cylinder Ring, Snap Ring, Snap Ring, Snap Outer Upright (77 in. OACH) Outer Upright (83 in. OACH) Outer Upright (89 in. OACH) Outer Upright (95 in. OACH)

List 7-10: Mast Assembly (Two Stage, 5K Only) (Sheet 1 of 2)

7-27

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Mast Assembly (Two Stage, 5K Only) FIGURE 7-10 ITEM NO. 44

45 46 47

QTY

PART NUMBER

1 1 1 1 1 1 1

00590-45134-71 00590-45146-71 00590-45147-71 00590-45148-71 Ref. Ref. Ref.

DESCRIPTION Inner Upright (77 in. OACH) Inner Upright (83 in. OACH) Inner Upright (89 in. OACH) Inner Upright (95 in. OACH) Free Lift Cylinder (See Figure 6-26.)

Right-Hand Lift Cylinder (See Figure 6-27.)

Left-Hand Lift Cylinder (See Figure 6-28.)

List 7-10: Mast Assembly (Two Stage, 5K Only) (Sheet 2 of 2)

1/08/2008

7-28

USED ON

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Lowering Control Valve (Two Stage, 5K Only)

Lowering Control Valve (Two Stage, 5K Only)

7

1

2

40D LOWERING CONTROL VALVE

Figure 7-11: Lowering Control Valve (Two Stage, 5K Only) FIGURE 7-11 ITEM NO. 1 2

QTY

PART NUMBER

1 1 1

00590-45315-71 00590-45116-71 00590-45170-71

DESCRIPTION

USED ON

Valve, Lowering Control Body, Valve Cartridge, Valve

List 7-11: Lowering Control Valve (Two Stage, 5K Only)

7-29

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Carriage, Class II (6 Rollers, Two Stage, 5K Only)

Carriage, Class II (6 Rollers, Two Stage, 5K Only)

8

7

9

13

14

3

2 1

5

6

4

7

10

15

40D CARRIAGE 6 ROLLER

Figure 7-12: Carriage, Class II (6 Rollers, Two Stage, 5K Only)

1/08/2008

7-30

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Carriage, Class II (6 Rollers, Two Stage, 5K Only) FIGURE 7-12 ITEM NO.

1 2 3 4 5 6 7 8 9 10 13 14 15 16

QTY

PART NUMBER

1 1 1 4 4 4 2 2 4 2 AR 4 2 2 2 4 2 1

00590-45319-71 00590-45318-71 00590-45317-71 00590-45255-71 00590-45259-71 00590-45153-71 00590-45248-71 00590-45123-71 00590-45249-71 00590-45154-71 00590-45136-71 00590-45189-71 00590-45257-71 00590-45262-71 00590-45143-71 00590-45114-71 00590-45115-71 00590-45121-71

DESCRIPTION

USED ON

Carriage Class II (31 in.)

Carriage Class II (37 in.)

Carriage Class II (41 in.)

Screw, Cap Washer, Lock Roller Pin, Cotter Chain Pin Pin, Cotter Anchor, Chain Shim Bearing, Roller Nut, Jam Nut Retainers Screw, Cap Roller Fork, Stop Kit (Not Shown)

List 7-12: Carriage, Class II (6 Rollers, Two Stage, 5K Only)

7-31

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Internal Hose Reeving (Two Stage, 5K Only)

Internal Hose Reeving (Two Stage, 5K Only)

7

3 1 13 20 2 12 5 11 4 7 6

19

8 71 in. Retracted Channel Length and Lower

9

14

10 15 17

Left-Hand Internal Reeving Use When Installing Left-Hand Reeving Only

16

40D INTERNAL HOSE REEVING

Figure 7-13: Internal Hose Reeving (Two Stage, 5K Only)

1/08/2008

7-32

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Internal Hose Reeving (Two Stage, 5K Only) FIGURE 7-13 ITEM NO. 1

QTY

PART NUMBER

1 00590-45171-71 1 00590-45172-71 1 00590-45173-71 1 00590-45174-71 1 00590-45175-71 1 00590-44913-71 1 00590-45223-71 2 1 00590-45223-71 1 00590-44946-71 1 00590-44697-71 1 00590-44698-71 1 00590-44699-71 1 00590-44700-71 1 00590-44701-71 1 00590-44702-71 1 00590-44702-71 3 2 00590-45113-71 2 00590-45145-71 2 00590-45179-71 2 00590-45180-71 4 1 00590-45181-71 5 1 00590-45182-71 6 1 00590-45183-71 7 1 00590-45184-71 8 1 00590-45185-71 9 1 00590-45186-71 10 1 00590-45199-71 11 5 00590-45286-71 12 6 00590-45258-71 13 3 00590-45188-71 14 1 00590-45178-71 15 2 00590-45190-71 16 1 00590-45191-71 17 1 00590-45192-71 18 2 00590-45193-71 19 2 00590-45194-71 20 1 00590-44703-71 1 00590-44704-71 21 1 00590-44717-71 1 00590-44706-71 A= Double Quantities For Double Hose Reeving B= For 77 in. OACH Only

DESCRIPTION Upper Guide, Left-Hand (77 in. OACH) Upper Guide, Left-Hand (83 in. OACH) Upper Guide, Left-Hand (89 in. OACH) Upper Guide, Left-Hand (95 in. OACH) Upper Guide, Left-Hand (77 in. OACH) Upper Guide, Left-Hand (83 in. OACH) Upper Guide, Left-Hand (89 in. OACH) Upper Guide, Left-Hand (95 in. OACH) Upper Guide, Right-Hand (77 in. OACH) Upper Guide, Right-Hand (83 in. OACH) Upper Guide, Right-Hand (89 in. OACH) Upper Guide, Right-Hand (95 in. OACH) Upper Guide, Right-Hand (77 in. OACH) Upper Guide, Right-Hand (83 in. OACH) Upper Guide, Right-Hand (89 in. OACH) Upper Guide, Right-Hand (95 in. OACH) Hose (77 in. OACH) Hose (83 in. OACH) Hose (89 in. OACH) Hose (95 in. OACH) Fitting Fitting Fitting Screw, Cap Washer, Lock Guard Sheave, Hose Screw, Cap Washer, Lock Clamp Spacer Screw, Cap Bar Screw, Cap Cap (Not Shown) Cap Fitting, Truck (Right-Hand IR) Fitting, Truck (Right-Hand IR) Fitting, Truck (Left-Hand IR) (Not Shown) Fitting, Truck (Left-Hand IR) (Not Shown)

USED ON

A A A A A A A A A A A A A A A A B B

List 7-13: Internal Hose Reeving (Two Stage, 5K Only)

7-33

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Internal Hose Reeving (Two Stage, 5K Only)

This Page Intentionally Blank

1/08/2008

7-34

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Elevating Section (Three Stage)

Elevating Section (Three Stage)

7

ASSEMBLED VIEW

P223-003-031-B-1 SHT 1 OF 4

Figure 7-14a: Elevating Section (Three Stage)

7-35

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Elevating Section (Three Stage)

Elevating Section (Three Stage) 6

55

56

50

66

7

67

54

10

36

41

39

53

50

55

56

16

P223-003-031-B-2 SHT 2 OF 4

Figure 7-14b: Elevating Section (Three Stage)

1/08/2008

7-36

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Elevating Section (Three Stage)

Elevating Section (Three Stage) 47

2

1

55

56

50

66

67

4

23

8

7

7

24 9 37 29

51 40 57

12

5

52

35

42

P223-003-031-B-3 SHT 3 OF 4

Figure 7-14c: Elevating Section (Three Stage)

7-37

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Elevating Section (Three Stage)

Elevating Section (Three Stage) 64

49

21

11

43

7

38

17

36 3 65

59

22

48

20 28

36 15 44

69 14

45 70 13 68 27 18 46

58

25

71

19

26

34

P223-003-031-B-4 SHT 4 OF 4

Figure 7-14d: Elevating Section (Three Stage)

1/08/2008

7-38

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Elevating Section (Three Stage) FIGURE 7-14 ITEM NO.

QTY

PART NUMBER

223-003-031/XXX 2 00590-44696-71 2 00590-44708-71 2 00590-44709-71 2 00590-44710-71 1 00590-44711-71 2 00590-44712-71 2 00590-44713-71 1 00590-44714-71 1 00590-44715-71 1 Ref. 1 Ref. 1 Ref. 1 Ref. 1 Ref. 1 00590-44716-71 1 00590-47868-71 1 00590-47869-71 17 1 Ref. 18 1 00590-44705-71 19 1 00590-44676-71 20 4 00590-44677-71 21 2 00590-44678-71 22 1 00590-44679-71 23 1 00590-44680-71 24 3 00590-44681-71 25 1 00590-44682-71 26 1 00590-44695-71 27 1 00590-44684-71 28 1 00590-44674-71 29 1 00590-47910-71 1 00590-47859-71 1 00590-47860-71 1 00590-47861-71 1 00590-47862-71 34 4 00590-03167-71 35 6 00590-39687-71 36 5 00590-03426-71 37 2 00590-44691-71 38 2 00590-47870-71 39 2 00590-44693-71 40 2 00590-44719-71 41 2 00590-44675-71 42 2 00590-45202-71 A= Contact Technical Support 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

DESCRIPTION Elevating Section (Three Stage) Stud, Telescopic, Outer Spacer, Telescopic Outer Spacer, Cylinder Shaft, Chain Pulley Reducer, Hydraulic Stud, Main Frame Roller Pulley, Chain Pulley, Lift Hose Sleeve, Pulley Main Frame, Mast Weldment Telescopic Weldment, Mast Inner Telescopic Weldment, Mast Outer Cylinder, Main (Left-Hand) Cylinder, Free Lift (Center) Bracket, Pulley Carriage Weldment (32 in.)

Carriage Weldment (37 in.)

Cylinder, Main (Right-Hand) Anchor Block, Chain (Right-Hand) Anchor Block, Chain (Left-Hand) Anchor, Chain Spacer, Pulley Spacer, Pulley Spacer, Pulley Spacer, Pulley Bracket, Formed Standoff Hose Assembly Hose Assembly Hose Assembly Hose Assembly (83 in. OACH) Hose Assembly (88 in. OACH) Hose Assembly (95 in. OACH) Hose Assembly (99 in. OACH) Hose Assembly (107 in. OACH) Screw Screw Screw Screw Stop, Carriage Screw Screw Screw, Set Nut

USED ON

A A A A A

A

List 7-14: Elevating Section (Three Stage) (Sheet 1 of 2)

7-39

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Elevating Section (Three Stage) FIGURE 7-14 QTY PART NUMBER ITEM NO. 43 2 00590-03071-71 44 4 00590-44707-71 45 4 00590-44741-71 46 4 00590-44742-71 47 2 00590-44743-71 48 2 00590-44744-71 49 2 00590-02973-71 50 14 00590-45241-71 51 AR 00590-03463-71 52 8 00590-03464-71 53 2 00590-00112-71 54 2 00590-44535-71 55 AR 00590-45242-71 56 AR 00590-45211-71 57 1 00590-44746-71 58 1 00590-44747-71 59 2 00590-44748-71 64 2 00590-42003-71 65 1 00590-44750-71 66 AR 00590-44740-71 67 AR 00590-44752-71 68 2 00590-44753-71 69 1 00590-44754-71 70 1 00590-45024-71 71 2 00590-44755-71 A= Contact Technical Support

DESCRIPTION Screw Nut Nut Screw Screw Pulley, Chain Washer, Flat Bearing, Mast Roller Chain, Leaf (Stock Length 100 ft.)

Link, Connecting Washer Washer Shim Shim Fitting, Bulkhead Elbow Adapter, Hydraulic Pin, Pulley Bracket Screw Dampener, Main Lift Shim Shim Valve, Flow Control Valve, Flow Control Adapter, Hydraulic Tee, Run

List 7-14: Elevating Section (Three Stage) (Sheet 2 of 2)

1/08/2008

7-40

USED ON

R R R

R R

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Mast Finish Instructions (Quad Mast Only)

Mast Finish Instructions (Quad Mast Only) 2

1

7

3

1

2

4

2

4

3 35D SAFETY DECALS

Figure 7-15: Mast Finish Instructions (Quad Mast Only) FIGURE 7-15 ITEM NO. 1 2 3 4 5 6

QTY

PART NUMBER

2 9 1 1 1 1 1

00590-45271-71 00590-45270-71 00590-45272-71 00590-45273-71 00590-45276-71 00590-44757-71 00590-44758-71

DESCRIPTION Decal, No Step Decal, Hands Off Decal, Warning Decal, No Step Mast Mounting Kit (Not Shown) Slack Chain Valve Kit (Not Shown) (includes:) Slack Chain Valve (No Available Spare Parts)

USED ON

A A

A= Optional

List 7-15: Mast Finish Instructions (Quad Mast Only)

7-41

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Hoist Chains and Free Lift Hoses (Quad Mast Only)

Hoist Chains and Free Lift Hoses (Quad Mast Only) 3

1

2

HOIST CHAINS

4

FREE LIFT HOSE

35D HOIST CHAINS, 35D FREE LIFT HOSE

Figure 7-16: Hoist Chains and Free Lift Hoses (Quad Mast Only)

1/08/2008

7-42

7

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Hoist Chains and Free Lift Hoses (Quad Mast Only) FIGURE 7-16 ITEM NO. 1

2

3

4

QTY

PART NUMBER

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

00590-44759-71 00590-44760-71 00590-44729-71 00590-44727-71 00590-44749-71 00590-44720-71 00590-44721-71 00590-44722-71 00590-44723-71 00590-44724-71 00590-44725-71 00590-44726-71 00590-45278-71 00590-45279-71 00590-44739-71 00590-44728-71 00590-44718-71 00590-44730-71 00590-44731-71 00590-44732-71

DESCRIPTION

USED ON

Chain Assembly, Inner Boot Strap (77 in. OACH) Chain Assembly, Inner Boot Strap (83 in. OACH) Chain Assembly, Inner Boot Strap (89 in. OACH) Chain Assembly, Inner Boot Strap (93 in. OACH) Chain Assembly, Inner Boot Strap (98 in. OACH) Chain Assembly, Outer Boot Strap (77 in. OACH) Chain Assembly, Outer Boot Strap (83 in. OACH) Chain Assembly, Outer Boot Strap (89 in. OACH) Chain Assembly, Outer Boot Strap (93 in. OACH) Chain Assembly, Outer Boot Strap (98 in. OACH) Chain Assembly, Free Lift (77 in. OACH) Chain Assembly, Free Lift (83 in. OACH) Chain Assembly, Free Lift (89 in. OACH) Chain Assembly, Free Lift (93 in. OACH) Chain Assembly, Free Lift (98 in. OACH) Hose Assembly, Free Lift (77 in. OACH) Hose Assembly, Free Lift (83 in. OACH) Hose Assembly, Free Lift (89 in. OACH) Hose Assembly, Free Lift (93 in. OACH) Hose Assembly, Free Lift (98 in. OACH)

List 7-16: Hoist Chains and Free Lift Hoses (Quad Mast Only)

7-43

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Mast Assembly (Quad Mast Only)

Mast Assembly (Quad Mast Only) 15

16

37

8

26

56

24

3

31

49

42

38

7

45

25

46

58 66

28

41

47

44 36 7 63 5 14 59 62 50 22 19 48

51

32

43 1 52

60 13 4

65

27 40 2

64 61

21

10

39

9

29

57

6

12

23

54

53

35

35D WELDMENTS

Figure 7-17: Mast Assembly (Quad Mast Only)

1/08/2008

7-44

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Mast Assembly (Quad Mast Only) FIGURE 7-17 ITEM NO. 1 2 3 4 5 6 7 8 9 10 12 13 14 15 16 17 18 19 21 22 23 24 25 26 27 28 29 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

QTY

PART NUMBER

1 1 1 1 2 4 1 1 1 4 2 6 2 2 2 10 20 1 2 2 1 1 1 1 2 10 3 10 2 2 8 1 4 2 1 10 2 1 1 2 2 1 2 6 36

00590-44733-71 00590-44734-71 00590-44735-71 00590-44736-71 00590-45283-71 00590-45114-71 00590-44737-71 00590-44653-71 00590-44751-71 00590-44694-71 00590-44609-71 00590-44610-71 00590-45154-71 00590-44611-71 00590-45247-71 00590-45248-71 00590-45249-71 00590-44612-71 00590-44613-71 00590-44990-71 00590-44987-71 00590-44614-71 00590-44615-71 00590-45166-71 00590-44616-71 00590-45257-71 00590-45158-71 00590-45262-71 00590-44629-71 00590-45123-71 00590-44618-71 00590-44608-71 00590-44620-71 00590-44621-71 00590-44622-71 00590-45189-71 00590-44623-71 00590-44624-71 00590-44625-71 00590-45132-71 00590-44626-71 00590-44627-71 00590-44598-71 00590-44619-71 00590-45136-71

DESCRIPTION Band Bar, Stop Bracket Bracket Bumper Screw Screw Screw Screw Screw Screw Anchor, Chain Anchor, Chain Anchor, Chain Clamp Pin, Cotter (Not Shown) Pin, Cotter (Not Shown) Crosshead Pin, Dowel Valve, Flow Control Fitting Fitting, Bulkhead Screw, Cap Fitting, Hydraulic Clamp, Hose Nut Washer, Lock Nut Pad Pin, Chain, Free Lift (Not Shown) (See Figure 7-16.)

Pin, Chain, Boot Strap (Not Shown) (See Figure 7-16.)

Fuse, Piston Plug, Wear Plug, Wear Retainer Roller Assembly Roller Assembly Shaft Shaft Sheave Sheave Sheave Sheave Assembly Shim Roller Shim

USED ON

A A

List 7-17: Mast Assembly (Quad Mast Only) (Sheet 1 of 2)

7-45

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Mast Assembly (Quad Mast Only) FIGURE 7-17 ITEM NO. 49 50 51 52 53 54 55 56 57 58 59 60

61

62

63

64 65 66

QTY

PART NUMBER

1 1 5 2 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

00590-44992-71 00590-44986-71 00590-45139-71 00590-44617-71 00590-44588-71 00590-44589-71 00590-45153-71 00590-44590-71 00590-44591-71 00590-44592-71 00590-44593-71 00590-44594-71 00590-44595-71 00590-44607-71 00590-44597-71 00590-44587-71 00590-44599-71 00590-44600-71 00590-44601-71 00590-44602-71 00590-44603-71 00590-44604-71 00590-44605-71 00590-44606-71 00590-44631-71 00590-44663-71 00590-44628-71 00590-44654-71 00590-44655-71 00590-44656-71 00590-44657-71 Ref Ref Ref

DESCRIPTION Ring, Snap Ring, Snap Ring, Snap Screw Spring Guide, Spring Roller, Thrust Tube Assembly Tube Assembly Shim Shim Frame, Weldment, Main (77 in. OACH) Frame, Weldment, Main (83 in. OACH) Frame, Weldment, Main (89 in. OACH) Frame, Weldment, Main (93 in. OACH) Frame, Weldment, Main (98 in. OACH) Telescopic, Intermediate, Outer (77 in. OACH) Telescopic, Intermediate, Outer (83 in. OACH) Telescopic, Intermediate, Outer (89 in. OACH) Telescopic, Intermediate, Outer (93 in. OACH) Telescopic, Intermediate, Outer (98 in. OACH) Telescopic, Intermediate, Inner (77 in. OACH) Telescopic, Intermediate, Inner (83 in. OACH) Telescopic, Intermediate, Inner (89 in. OACH) Telescopic, Intermediate, Inner (93 in. OACH) Telescopic, Intermediate, Inner (98 in. OACH) Telescopic, Inner (77 in. OACH) Telescopic, Inner (83 in. OACH) Telescopic, Inner (89 in. OACH) Telescopic, Inner (93 in. OACH) Telescopic, Inner (98 in. OACH) Cylinder Assembly, Free Lift (See Figure 6-32.)

Cylinder Assembly, Main, Right-Hand (See Figure 6-33.)

Cylinder Assembly, Main Left-Hand (See Figure 6-34.)

List 7-17: Mast Assembly (Quad Mast Only) (Sheet 2 of 2)

1/08/2008

7-46

USED ON

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Control Valve, Lowering (Quad Mast Only)

Control Valve, Lowering (Quad Mast Only)

7

1

2

35D LOWERING CONTROL VALVE

Figure 7-18: Control Valve, Lowering (Quad Mast Only) FIGURE 7-18 ITEM NO.

QTY

PART NUMBER

1 2

1 1 1 1 1 1

00590-45316-71 00590-45315-71 00590-45116-71 00590-45117-71 00590-45118-71 00590-45170-71

DESCRIPTION

USED ON

Valve, Control Lowering (11 Gallon) Valve, Control Lowering (12 Gallon) Body, Valve Valve, Cartridge (8 Gallon) Valve, Cartridge (11 Gallon) Valve, Cartridge (12 Gallon)

List 7-18: Control Valve, Lowering (Quad Mast Only)

7-47

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Carriage, Class II (Quad Mast Only)

Carriage, Class II (Quad Mast Only)

8

7

9

1

2

3

11

7

14

13

12

6

5

4

10

15

35D 6 ROLLER CARRIAGE

Figure 7-19: Carriage, Class II (Quad Mast Only)

1/08/2008

7-48

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Carriage, Class II (Quad Mast Only) FIGURE 7-19 ITEM NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

QTY

PART NUMBER

1 1 4 4 4 2 2 2 2 4 2 AR 4 2 4 2 2

00590-45314-71 00590-45313-71 00590-45255-71 00590-45259-71 00590-45153-71 00590-45248-71 00590-45262-71 00590-45257-71 00590-45154-71 00590-45249-71 00590-45123-71 00590-45136-71 00590-45189-71 00590-45115-71 00590-45114-71 00590-45143-71 00590-45121-71

DESCRIPTION

USED ON

Carriage Class II (31 in.)

Carriage, Class II (37 in.)

Screw, Cap Washer, Lock Roller, Thrust Pin, Cotter Nut Nut Anchor, Chain Pin, Cotter Pin Shim Roller Roller, Undersized Screw, Cap Plate, Retainer Fork, Stop Kit

List 7-19: Carriage, Class II (Quad Mast Only)

7-49

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Carriage, Class II (Quad Mast Only)

This Page Intentionally Blank

1/08/2008

7-50

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Internal Hose Reeving Group (Single, Quad Mast Only)

Internal Hose Reeving Group (Single, Quad Mast Only)

7

9 14 10

7

34 18

24

3

31

2

6

25

4

1

20 1012609A-723-1 SHT 1 OF 2

Figure 7-20a: Internal Hose Reeving Group (Single, Quad Mast Only)

7-51

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Internal Hose Reeving Group (Single, Quad Mast Only)

Internal Hose Reeving Group (Single, Quad Mast Only)

29

33

27

32

15

35

7

23

30

26

19

28

16

22

5

11

8

12

21

13

1012609A-723-2 SHT 2 OF 2

Figure 7-20b: Internal Hose Reeving Group (Single, Quad Mast Only)

1/08/2008

7-52

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Internal Hose Reeving Group (Single, Quad Mast Only) FIGURE 7-20 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 18 19 20

21 22 23 24 25 26 27 28 29 30 31

32 33 34 35 36

QTY

PART NUMBER

4 6 3 2 1 1 6 1 3 10 1 1 1 1 2 1 7 1 1 1 1 1 1 2 1 1 1 1 1 3 2 3 2 1 1 1 1 1 1 3 3 1 2 2 2

00590-44658-71 00590-44659-71 00590-44660-71 00590-44673-71 00590-45181-71 00590-44662-71 00590-45286-71 00590-44652-71 00590-44664-71 00590-44665-71 00590-44666-71 00590-45183-71 00590-45182-71 00590-44667-71 00590-44668-71 00590-44669-71 00590-45158-71 00590-45185-71 00590-44670-71 00590-44670-71 00590-44671-71 00590-44672-71 00590-44641-71 00590-45193-71 00590-44639-71 00590-44661-71 00590-44632-71 00590-44633-71 00590-44634-71 00590-44635-71 00590-44636-71 00590-44992-71 00590-44637-71 00590-44638-71 00590-44638-71 00590-44651-71 00590-44640-71 00590-44630-71 00590-44642-71 00590-45140-71 00590-45260-71 00590-44643-71 00590-44644-71 00590-44645-71 00590-44646-71

DESCRIPTION

USED ON

Clamp, Hose Clamp, Hose Bar, Hose Clamp Bar, Hose Clamp Union, Bulkhead Strap Screw Screw Screw Screw Screw Fitting, Bulkhead Fitting Guide, Bar Hose Guard Bracket Carriage Washer, Lock Washer, Lock Guide, Lower (77 in. OACH) Guide, Lower (83 in. OACH) Guide, Lower (89 in. OACH) Guide, Lower (93 in. OACH) Guide, Lower (98 in. OACH) Nut Nut Nut Plate Bumper Bar, Retainer Sheave Sheave Ring, Snap Shaft, Stub Guide, Upper (77 in. OACH) Guide, Upper (83 in. OACH) Guide, Upper (89 in. OACH) Guide, Upper (93 in. OACH) Guide, Upper (98 in. OACH) Bracket, Hose Pulley Washer Washer Washer Hose Assembly, Mast (77 in. OACH) (Not Shown) Hose Assembly, Mast (83 in. OACH) (Not Shown) Hose Assembly, Mast (89 in. OACH) (Not Shown)

List 7-20: Internal Hose Reeving Group (Single, Quad Mast Only) (Sheet 1 of 2)

7-53

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Internal Hose Reeving Group (Single, Quad Mast Only) FIGURE 7-20 ITEM NO.

37

QTY

PART NUMBER

2 2 2 2 2 2 2

00590-44647-71 00590-44648-71 00590-44649-71 00590-44771-71 00590-44596-71 00590-44738-71 00590-44872-71

DESCRIPTION Hose Hose Hose Hose Hose Hose Hose

Assembly, Assembly, Assembly, Assembly, Assembly, Assembly, Assembly,

Mast (93 in. OACH) (Not Shown) Mast (98 in. OACH) (Not Shown) Free Lift (77 in. OACH) (Not Shown) Free Lift (83 in. OACH) (Not Shown) Free Lift (89 in. OACH) (Not Shown) Free Lift (93 in. OACH) (Not Shown) Free Lift (98 in. OACH) (Not Shown)

List 7-20: Internal Hose Reeving Group (Single, Quad Mast Only) (Sheet 2 of 2)

1/08/2008

7-54

USED ON

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Internal Hose Reeving Group (Double, Quad Mast Only)

Internal Hose Reeving Group (Double, Quad Mast Only)

10

7

23

34 11

13 14

4

7

24

3

1

19

1012609A-724-1 SHT 1 OF 2

Figure 7-21a: Internal Hose Reeving Group (Double, Quad Mast Only)

7-55

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Internal Hose Reeving Group (Double, Quad Mast Only)

Internal Hose Reeving Group (Double, Quad Mast Only)

29

33

26

32

8

9

12

7

15

22

18

35

30

28

20

6

2

25

5

17

21 1012609A-724-2 SHT 2 OF 2

Figure 7-21b: Internal Hose Reeving Group (Double, Quad Mast Only)

1/08/2008

7-56

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Internal Hose Reeving Group (Double, Quad Mast Only) FIGURE 7-21 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14

15 17 18 19

20 21 22 23 24 25 26 28 29 30 32 33 34 35 36

QTY

PART NUMBER

4 8 1 4 1 4 1 6 1 3 10 1 1 1 1 1 1 1 2 7 1 1 1 1 1 1 2 1 1 1 1 1 5 2 5 2 1 3 3 1 2 2 2 2 2

00590-44658-71 00590-44659-71 00590-44673-71 00590-44660-71 00590-44873-71 00590-45181-71 00590-44662-71 00590-45286-71 00590-44874-71 00590-44664-71 00590-44665-71 00590-44666-71 00590-44667-71 00590-44875-71 00590-44875-71 00590-44876-71 00590-44877-71 00590-44878-71 00590-44668-71 00590-45158-71 00590-45185-71 00590-44879-71 00590-44879-71 00590-44892-71 00590-44881-71 00590-44871-71 00590-45193-71 00590-44639-71 00590-44661-71 00590-44883-71 00590-44633-71 00590-44634-71 00590-44635-71 00590-44884-71 00590-44992-71 00590-44885-71 00590-44642-71 00590-45140-71 00590-45260-71 00590-44643-71 00590-44886-71 00590-44644-71 00590-44887-71 00590-44646-71 00590-44888-71

DESCRIPTION Clamp, Hose Clamp, Hose Bar, Hose Clamp Bar, Hose Clamp Bracket, Formed Union, Bulkhead Strap Screw Screw Screw Screw Screw Guide, Bar Guide, Upper (77 in. OACH) Guide, Upper (83 in. OACH) Guide, Upper (89 in. OACH) Guide, Upper (93 in. OACH) Guide, Upper (98 in. OACH) Guard, Hose Washer, Lock Washer, Lock Guide, Lower (77 in. OACH) Guide, Lower (83 in. OACH) Guide, Lower (89 in. OACH) Guide, Lower (93 in. OACH) Guide, Lower (98 in. OACH) Nut Nut Nut Plate Bumper Bar, Retainer Sheave Sheave Ring, Snap Shaft, Stub Bracket, Hose Pulley Washer Washer Washer Hose Assembly, Mast (77 in. OACH) Hose Assembly, Mast (83 in. OACH) Hose Assembly, Mast (89 in. OACH) Hose Assembly, Mast (93 in. OACH) Hose Assembly, Mast (98 in. OACH)

USED ON

(Not (Not (Not (Not (Not

Shown) Shown) Shown) Shown) Shown)

List 7-21: Internal Hose Reeving Group (Double, Quad Mast Only) (Sheet 1 of 2)

7-57

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Internal Hose Reeving Group (Double, Quad Mast Only) FIGURE 7-21 ITEM NO. 37

38

39

QTY

PART NUMBER

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

00590-44649-71 00590-44771-71 00590-44596-71 00590-44738-71 00590-44872-71 00590-44644-71 00590-44645-71 00590-44646-71 00590-44647-71 00590-44648-71 00590-44889-71 00590-44890-71 00590-44891-71 00590-44860-71 00590-44858-71

DESCRIPTION Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose

Assembly, Assembly, Assembly, Assembly, Assembly, Assembly, Assembly, Assembly, Assembly, Assembly, Assembly, Assembly, Assembly, Assembly, Assembly,

Free Lift (77 in. OACH) (Not Shown) Free Lift (83 in. OACH) (Not Shown) Free Lift (89 in. OACH) (Not Shown) Free Lift (93 in. OACH) (Not Shown) Free Lift (98 in. OACH) (Not Shown) Mast (77 in. OACH) (Not Shown) Mast (83 in. OACH) (Not Shown) Mast (89 in. OACH) (Not Shown) Mast (93 in. OACH) (Not Shown) Mast (98 in. OACH) (Not Shown) Free Lift (77 in. OACH) (Not Shown) Free Lift (83 in. OACH) (Not Shown) Free Lift (89 in. OACH) (Not Shown) Free Lift (93 in. OACH) (Not Shown) Free Lift (98 in. OACH) (Not Shown)

List 7-21: Internal Hose Reeving Group (Double, Quad Mast Only) (Sheet 2 of 2)

1/08/2008

7-58

USED ON

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Mast Tilt Assembly

Mast Tilt Assembly

7

16 D

D

14 15

SECTION D-D 12 13

C

SECTION C-C

C

223-001-329_V1, 1044139_E3, E5, E6 SHT 1 OF 2

Figure 7-22a: Mast Tilt Assembly

7-59

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Mast Tilt Assembly

Mast Tilt Assembly

7

SEE DETAIL A

SEE DETAIL B

6

2

8

5 9 1

7

DETAIL B 4 3

DETAIL A P223-001-329A, P223-001-329 2 OF 2

Figure 7-22b: Mast Tilt Assembly

1/08/2008

7-60

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Mast Tilt Assembly FIGURE 7-22 ITEM NO. 1

QTY

PART NUMBER

DESCRIPTION

2 00590-44880-71 2 00590-44851-71 2 00590-44852-71 2 2 Ref 2 Ref 3 2 00590-44853-71 4 2 00590-44854-71 5 2 00590-44855-71 6 1 00590-44856-71 7 4 00590-45062-71 8 2 00590-44857-71 9 2 00590-44870-71 12 2 00590-44580-71 13 6 00590-44581-71 14 2 00590-47907-71 15 1 00590-44187-71 16 1 00590-47883-71 17 1 00590-45276-71 A= 3 Degree Forward, 5 Degree Back B= 5 Degree Forward, 3 Degree Back C= 10 Degree Forward, 3 Degree Back

Anchor, Tilt Cylinder (3.85 in. Long) Anchor, Tilt Cylinder (4.85 in. Long) Anchor, Tilt Cylinder (5.85 in. Long) Ram Assembly, Tilt, Bottlers Tilt (See Figure 6-38b.)

Ram Assembly, Tilt (See Figure 6-38a.)

Ring, Retaining Bushing, Oil Impreg Nut Elbow, 90 Degree Adapter, Hydraulic Pin, Cotter Pin, Clevis Bearing Washer Clamp, Hose Bracket Sensor-Proximity Mast Mounting Kit (Not Shown)

USED ON A, C A, B B C A, B R

List 7-22: Mast Tilt Assembly

7-61

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Sideshift Carriage Installation (Three Stage)

Sideshift Carriage Installation (Three Stage)

7

15 18 17 15 16 5

DETAIL A

DETAIL B

(See Figure 7-14d.)

SEE DETAIL A A1

A2 SEE DETAIL B SEE DETAIL C

SEE DETAIL F

G SEE DETAIL E SEE DETAIL D

G ASSEMBLED VIEW P223-001-465-N1, N2, N3 SHT 1 OF 3

Figure 7-23a: Sideshift Carriage Installation (Three Stage)

1/08/2008

7-62

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Sideshift Carriage Installation (Three Stage)

Sideshift Carriage Installation (Three Stage)

7

9

10

1

14 19

12

DETAIL C

DETAIL D

11

1

DETAIL E P223-001-465-N4, N5, N6 SHT 2 OF 3

Figure 7-23b: Sideshift Carriage Installation (Three Stage)

7-63

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Sideshift Carriage Installation (Three Stage)

Sideshift Carriage Installation (Three Stage)

7

21

SEE DETAIL H VIEW G-G DETAIL F

8

7

27

6

4

13

A2

3

A1

7

DETAIL H P223-001-465-N7, N8, N9 SHT 3 OF 3

Figure 7-23c: Sideshift Carriage Installation (Three Stage)

1/08/2008

7-64

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Sideshift Carriage Installation (Three Stage) FIGURE 7-23 ITEM NO. 1 3 4 5 6 7

QTY

PART NUMBER

DESCRIPTION

4 00590-44859-71 Fitting, Hydraulic 2 00590-44849-71 Adapter, Hydraulic 8 00590-03428-71 Screw 1 00590-44691-71 Screw 2 00590-03085-71 Screw 1 00590-45602-71 Sideshift Carriage Assembly (37 1 00590-45600-71 Sideshift Carriage Assembly (32 8 1 00590-44863-71 Sideshift Carriage Assembly (32 1 00590-44864-71 Sideshift Carriage Assembly (37 9 2 00590-02992-71 Nut 10 2 00590-44865-71 Hose Assembly 2 00590-44866-71 Hose Assembly 2 00590-44867-71 Hose Assembly 2 00590-44868-71 Hose Assembly 2 00590-44894-71 Hose Assembly 11 2 00590-44850-71 Hose Assembly 2 00590-44882-71 Hose Assembly 2 00590-44916-71 Hose Assembly 2 00590-44917-71 Hose Assembly 2 00590-44918-71 Hose Assembly 12 1 00590-44919-71 Bracket Weldment, Hose 13 2 00590-03346-71 Clamp, Hose 14 1 00590-44920-71 Bolt, Hose Anchor 15 1 00590-46324-71 Pulley, Auxiliary Hose 16 1 00590-44715-71 Sleeve, Pulley 17 2 00590-44922-71 Spacer, Pulley 18 1 00590-44680-71 Spacer, Pulley 19 1 00590-44923-71 Plate, Back-Up 21 2 00590-44936-71 Clamp, Auxiliary Hose 27 2 00590-44925-71 Screw, Flow Control 28 2 00590-02973-71 Washer, Flat (Not Shown) 29 2 00590-42003-71 Screw (Not Shown) 30 2 00590-44748-71 Pin, Pulley Bracket (Not Shown) A= Three Stage (83 in. OACH With 32 in. Carriage Width) B= Three Stage (99 in. OACH With 32 in. Carriage Width) C= Three Stage (107 in. OACH With 32 in. Carriage Width) D= Three Stage (88 in. OACH With 32 in. Carriage Width) E= Three Stage (83 in. OACH With 32 in. Carriage Width) F= Three Stage (99 in. OACH With 37 in. Carriage Width) G= Three Stage (107 in. OACH With 37 in. Carriage Width) H= Three Stage (88 in. OACH With 37 in. Carriage Width) I= Three Stage (95 in. OACH With 37 in. Carriage Width)

in. in. in. in.

Wide Wide Wide Wide

USED ON

Bolzoni) Bolzoni) Cascade) Cascade) A, E B, F C, G D, H I A, E B, F C, G D, H D, H

List 7-23: Sideshift Carriage Installation (Three Stage)

7-65

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Sideshift Carriage Installation (Two Stage)

Sideshift Carriage Installation (Two Stage)

1

7

2

20

18 19

9

21

10

P223-003-118-HX1 SHT 1 OF 5

Figure 7-24a: Sideshift Carriage Installation (Two Stage)

1/08/2008

7-66

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Sideshift Carriage Installation (Two Stage)

Sideshift Carriage Installation (Two Stage)

2

7

16

(See Figure 7-1a.)

TELESCOPIC LIFT CYLINDER

P223-003-118-HX2 SHT 2 OF 5

Figure 7-24b: Sideshift Carriage Installation (Two Stage)

7-67

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Sideshift Carriage Installation (Two Stage)

Sideshift Carriage Installation (Two Stage)

7

16

6

1

(See Figure 7-1a.)

MAIN LIFT CYLINDER

P223-003-118-HX3 SHT 3 OF 5

Figure 7-24c: Sideshift Carriage Installation (Two Stage)

1/08/2008

7-68

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Sideshift Carriage Installation (Two Stage)

Sideshift Carriage Installation (Two Stage)

17

7

24

11

P223-003-118-HX4 SHT 4 OF 5

Figure 7-24d: Sideshift Carriage Installation (Two Stage)

7-69

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Sideshift Carriage Installation (Two Stage)

Sideshift Carriage Installation (Two Stage)

7

4

28

5

1

22

P223-003-118-HX5, HX6 SHT 5 OF 5

Figure 7-24e: Sideshift Carriage Installation (Two Stage)

1/08/2008

7-70

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Sideshift Carriage Installation (Two Stage) FIGURE 7-24 ITEM NO. 1

QTY

2 1 4 1 1 1 1 5 2 6 2 9 2 10 2 11 4 16 4 17 2 18 2 19 4 20 1 21 1 22 2 24 2 28 2 A= 83 in. OACH B= 88 in. OACH

PART NUMBER 00590-44927-71 00590-47909-71 00590-45602-71 00590-45600-71 00590-44863-71 00590-44864-71 00590-44928-71 00590-44929-71 00590-03207-71 00590-03085-71 00590-02992-71 00590-44933-71 00590-44934-71 00590-44935-71 00590-44904-71 00590-44902-71 00590-44924-71 00590-00811-71 00590-44895-71 00590-44925-71

DESCRIPTION Hose Assembly Hose Assembly Sideshift Carriage Assembly Sideshift Carriage Assembly Sideshift Carriage Assembly Sideshift Carriage Assembly Elbow, 90 Degree Hose Assembly Screw Screw Nut Pulley, Sideshift U-Bolt Line Assembly Cap, Tubing Clamp Spacer, Tubing Clamp Clamp Hose Strap Bracket, Hose Retainer Screw, Flow Control

USED ON A B

(37 (32 (32 (37

in. in. in. in.

Wide Wide Wide Wide

Bolzoni) Bolzoni) Cascade) Cascade) B

List 7-24: Sideshift Carriage Installation (Two Stage)

7-71

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Sideshift Carriage Assembly (Cascade)

Sideshift Carriage Assembly (Cascade) 10

9

20

7

2

1

11

4

16

8

3

7

6

5

14

12

18

15

13

19

17

QUICK DISCONNECT LOWER HOOKS (IF EQUIPPED)

OPTIONAL PALLET GUARD P1006326&7B1, B2, B3

Figure 7-25: Sideshift Carriage Assembly (Cascade)

1/08/2008

7-72

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Sideshift Carriage Assembly (Cascade) FIGURE 7-25 ITEM NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 A= Optional

QTY

PART NUMBER

2 2 1 1 AR 4 4 2 4 4 1 2 1 2 2 2 4 2 2 1 2 2 2 1

00590-44863-71 00590-44864-71 00590-44896-71 00590-44897-71 00590-44898-71 00590-44899-71 00590-44900-71 00590-44901-71 00590-44914-71 00590-44903-71 00590-44893-71 00590-44905-71 Ref 00590-44906-71 00590-45121-71 00590-44907-71 00590-44908-71 00590-44909-71 00590-44910-71 00590-44911-71 00590-44912-71 00590-44828-71 00590-44926-71 00590-44869-71 Ref 00590-44784-71

DESCRIPTION Carriage, Sideshift Assembly Carriage, Sideshift Assembly Upper Bearing Composite Upper Bearing Composite (Bronze) Cylinder, Sideshift Assembly (includes:) Seal Kit Lower Bearing Composite Nut Nut Hook, Lower Washer Screw, Cap Frame Weldment (Not Available) Safety Decal Fork Stop Kit (Quantity 2 included) Flow Restrictor 1.5 mm Quick Disconnect, Lower Hook, C.L. Pin, Quick Disconnect Screw, Cap Guide Pin, Roll Pallet Guard Screw, Cap Washer, Lock Fitting 90 Degree, JIC 6-6 Lower Hook (Service Kit) (Not Shown)

USED ON

R A

R

R

List 7-25: Sideshift Carriage Assembly (Cascade)

7-73

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Sideshift Carriage Assembly (Bolzoni)

Sideshift Carriage Assembly (Bolzoni)

7

1

4

2

3

5 6

7

8 10

11

12

13

9

14

20 15 16 17 1 21

19

18

1024557

Figure 7-26: Sideshift Carriage Assembly (Bolzoni)

1/08/2008

7-74

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Sideshift Carriage Assembly (Bolzoni) FIGURE 7-26 ITEM NO.

QTY

PART NUMBER

1 00590-45602-71 1 00590-45600-71 1 3 00590-45507-71 2 3 00590-45506-71 3 1 00590-45505-71 1 00590-45603-71 4 1 00590-45496-71 1 00590-45511-71 5 2 00590-39514-71 2 00590-39515-71 6 1 00590-39516-71 7 1 NSS 8 1 NSS 9 2 NSS 10 2 00590-39518-71 11 1 00590-45501-71 12 1 NSS 13 1 00590-39520-71 1 00590-39522-71 14 4 00590-45500-71 15 2 00590-45499-71 16 2 00590-45498-71 17 2 00590-45518-71 18 4 00590-45502-71 19 4 00590-45526-71 20 2 00590-45497-71 21 1 N/A 22 1 00590-39529-71 A= Included in Item 22 NSS= Not Sold Separately R= Recommended Spare

DESCRIPTION Carriage, Sideshift Assembly (37 in.)

Carriage, Sideshift Assembly (32 in.)

Fitting, Grease Pad, Upper Support, Cylinder (32 in.)

Support, Cylinder (37 in.)

Cylinder Assembly (4 in.)

Cylinder Assembly (8 in.)

Piston (4 in.)

Piston (8 in.)

Seal O-Ring Seal Ring, Cylinder Cap Cap Seal Wiper Rod (4 in.)

Rod (8 in.)

Nut Hook, Lower Pad Lower, Hook Pad Lower Washer Screw Pin, Split Frame, Sideshift Seal Kit (Not Shown)

USED ON

A A A

A A

R

List 7-26: Sideshift Carriage Assembly (Bolzoni)

7-75

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast High Speed Auxiliary Installation

High Speed Auxiliary Installation

7

15 5

30

25 9 10

1

16 17 14 6 26 32 31 20 1

13

18

8

13

21 P223-001-995H_PG2 SHT 1 OF 3

Figure 7-27a: High Speed Auxiliary Installation

1/08/2008

7-76

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast High Speed Auxiliary Installation

High Speed Auxiliary Installation 4

7

8

27

7

12

19

33

9

25

41

23

34

22 P223-001-995H_PG3 SHT 2 OF 3

Figure 7-27b: High Speed Auxiliary Installation

7-77

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast High Speed Auxiliary Installation

High Speed Auxiliary Installation

28

7

3 42

37 24

11

2

3

29

24

P223-001-995H_PG4 SHT 3 OF 3

Figure 7-27c: High Speed Auxiliary Installation

1/08/2008

7-78

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast High Speed Auxiliary Installation FIGURE 7-27 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

26 27 28 29 30

31

QTY

PART NUMBER

4 1 4 1 1 2 2 4 5 3 1 4 1 4 1 2 1 1 1

00590-44859-71 00590-03431-71 00590-39687-71 00590-03428-71 00590-44691-71 00590-03085-71 00590-44765-71 00590-02992-71 00590-42978-71 00590-44766-71 00590-44767-71 00590-03346-71 00590-44920-71 00590-46324-71 00590-44715-71 00590-44922-71 00590-44680-71 00590-44923-71 Ref

2 1 1 2 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1

00590-44936-71 00590-44919-71 00590-44768-71 00590-44928-71 00590-44769-71 00590-44770-71 00590-44782-71 00590-44772-71 00590-44762-71 00590-44774-71 00590-44775-71 00590-44776-71 00590-44777-71 00590-44778-71 00590-44865-71 00590-44868-71 00590-44894-71 00590-44866-71 00590-44867-71 00590-44779-71 00590-44780-71 00590-44781-71 00590-44806-71 00590-44838-71 00590-44830-71

DESCRIPTION

USED ON

Fitting, Hydraulic Screw Screw Screw Screw Screw Screw Nut Strap Spring, Tension Module Diode Assembly Clamp Hose Bolt, Hose Anchor Pulley, Auxiliary Hose Sleeve, Pulley Spacer, Pulley Spacer, Pulley Plate, Back-Up Carriage, Sideshift Assembly (See Figure 7-25.) and (See Figure 7-26.)

Clamp Hose Bracket Weldment, Hose Guard, Hose Fitting, Rework Harness Assembly Harness Assembly (83 in. OACH) Harness Assembly (99 in. OACH) Harness Assembly (107 in. OACH) Harness Assembly (88 in. OACH) Harness Assembly (95 in. OACH) Pulley, Cable Clamp, U-Bolt Standoff Assembly (2 Valves on Standoff) Standoff Assembly (3 Valves on Standoff) Hose Assembly (83 in. OACH) Hose Assembly (99 in. OACH) Hose Assembly (107 in. OACH) Hose Assembly (88 in. OACH) Hose Assembly (95 in. OACH) Hose Assembly (83 in. OACH) Hose Assembly (99 in. OACH) Hose Assembly (107 in. OACH) Hose Assembly (88 in. OACH) Hose Assembly (95 in. OACH) Hose Assembly (95 in. OACH) (1 Auxiliary Function)

List 7-27: High Speed Auxiliary Installation (Sheet 1 of 2)

7-79

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast High Speed Auxiliary Installation FIGURE 7-27 ITEM NO. 32

33 34 37 41 42

QTY

PART NUMBER

1 1 1 1 1 1 1 1 2 AR

00590-44803-71 00590-44829-71 00590-44830-71 00590-44831-71 00590-44832-71 00590-44833-71 00590-44834-71 00590-44835-71 00590-44925-71 00590-45634-71

DESCRIPTION Hose Assembly (83 in. OACH) Hose Assembly (99 in. OACH) Hose Assembly (107 in. OACH) Hose Assembly (88 in. OACH) Hose Assembly (95 in. OACH) Hose Assembly Hose Assembly Harness Assembly Screw, Flow Control Plate, Spacer (Not Shown)

List 7-27: High Speed Auxiliary Installation (Sheet 2 of 2)

1/08/2008

7-80

USED ON

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Standoff Assembly

Standoff Assembly

2

6

7

7

2

6

7

5

5 15

14

11 14

12

10

8

9

10

2

15

VIEW A

VIEW B

2 AUXILIARY FUNCTIONS WITH FACTORY INSTALLED SIDESHIFT

1 OR 2 AUXILIARY FUNCTIONS WITH FACTORY INSTALLED SIDESHIFT

P223-001-997B_VIEW A, P223-001-997-B-2X SHT 1 OF 2

Figure 7-28a: Standoff Assembly

7-81

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Standoff Assembly

Standoff Assembly

7

2

2 7

7 15 6

6

11

5

16 14

1

2 VIEW D 2 AUXILIARY FUNCTIONS WITHOUT FACTORY INSTALLED SIDESHIFT

VIEW C 5 1 TO 3 AUXILIARY FUNCTIONS WITHOUT FACTORY INSTALLED SIDESHIFT

7

15

6

12

14

VIEW E 3 AUXILIARY FUNCTIONS WITHOUT FACTORY INSTALLED SIDESHIFT P223-001-997-B-3X, P223-001-997B_VIEW D, VIEW E SHT 2 OF 2

Figure 7-28b: Standoff Assembly

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7-82

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Standoff Assembly FIGURE 7-28 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

QTY

PART NUMBER

DESCRIPTION

2 4 2 2 6 6 6 1 1 2 1 1 1 1 AR 1

00590-44848-71 00590-44837-71 00590-44827-71 00590-44839-71 00590-44840-71 00590-44841-71 00590-44842-71 00590-44075-71 00590-44843-71 00590-44844-71 00590-44845-71 00590-44846-71 00590-44847-71 00590-44816-71 00590-45033-71 00590-47899-71

USED ON

Fitting Hydraulic Plug, Hollow Hex Fitting Hydraulic (Not Shown) Cap, Hydraulic (Not Shown) Fitting Hydraulic Connector, Nipple Connector, Coupler Adapter, Hydraulic Elbow, 45 Degree Elbow, 90 Degree Manifold Assembly (2 Valve) (includes: 2 of item 15) Manifold Assembly (3 Valve) (includes: 3 of item 15) Screw (Not Shown) Standoff, Formed Solenoid Valve Assembly Standoff, Formed

List 7-28: Standoff Assembly

7-83

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Fork Assembly

Fork Assembly

1

7

1

STANDARD

CHISEL

2

P223-001-626-C, 627-C, P811-885

Figure 7-29: Fork Assembly

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7-84

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Fork Assembly FIGURE 7-29 ITEM NO. 1

QTY

PART NUMBER

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

00590-44814-71 00590-44836-71 00590-44807-71 00590-44808-71 00590-44809-71 00590-44810-71 00590-44811-71 00590-44812-71 00590-44813-71 00590-44826-71 00590-44815-71 00590-44805-71 00590-44817-71 00590-44818-71 00590-44819-71 00590-44820-71 00590-44821-71 00590-44822-71 00590-44823-71 00590-44824-71 00590-44825-71 00590-45059-71

2 A= 5K Standard B= 5K Chisel C= 3.5K and 4K Standard D= 3.5K and 4K Chisel

DESCRIPTION Fork Fork Fork Fork Fork Fork Fork Fork Fork Fork Fork Fork Fork Fork Fork Fork Fork Fork Fork Fork Fork Fork

Assembly Assembly Assembly Assembly Assembly Assembly Assembly Assembly Assembly Assembly Assembly Assembly Assembly Assembly Assembly Assembly Assembly Assembly Assembly Assembly Assembly Pin

(30 (36 (42 (48 (54 (60 (30 (36 (42 (48 (30 (36 (42 (48 (54 (60 (30 (36 (42 (54 (60

in. in. in. in. in. in. in. in. in. in. in. in. in. in. in. in. in. in. in. in. in.

Length) Length) Length) Length) Length) Length) Length) Length) Length) Length) Length) Length) Length) Length) Length) Length) Length) Length) Length) Length) Length)

(1.75 in. Lowered)

(1.75 in. Lowered)

(1.5 in. Lowered)

(1.5 in. Lowered)

(1.5 in. Lowered)

(1.75 in. Lowered)

USED ON A A A A A A B B B B C C C C C C D D D D D R

List 7-29: Fork Assembly

7-85

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Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Mast Fork Assembly

This Page Intentionally Blank

1/08/2008

7-86

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Alphabetical Parts Index

APPENDIX A Description

Alphabetical Parts Index

Part No.

Adapter Hydraulic . . . . . . . . . . . . . . . . 00590-44076-71 Adapter, Filter . . . . . . . . . . . . . . . . . . . 00590-03189-71 Adapter, Hydraulic . . . . . . . . . . . . . . . 00590-44075-71 Adapter, Hydraulic . . . . . . . . . . . . . . . 00590-44076-71 Adapter, Hydraulic . . . . . . . . . . . . . . . 00590-44080-71 Adapter, Hydraulic . . . . . . . . . . . . . . . 00590-44497-71 Adapter, Hydraulic . . . . . . . . . . . . . . . 00590-44060-71 Adapter, Hydraulic . . . . . . . . . . . . . . . 00590-44075-71 Adapter, Hydraulic . . . . . . . . . . . . . . . 00590-44075-71 Adapter, Hydraulic . . . . . . . . . . . . . . . 00590-44497-71 Adapter, Hydraulic . . . . . . . . . . . . . . . 00590-44747-71 Adapter, Hydraulic . . . . . . . . . . . . . . . 00590-44849-71 Adapter, Hydraulic . . . . . . . . . . . . . . . 00590-45024-71 Adapter, Hydraulic . . . . . . . . . . . . . . . 00590-45024-71 Adapter, Hydraulic . . . . . . . . . . . . . . . 00590-45043-71 Adapter, Hydraulic . . . . . . . . . . . . . . . 00590-45062-71 Adapter, Hydraulic . . . . . . . . . . . . . . . 00590-45062-71 Adapter, Hydraulic . . . . . . . . . . . . . . . 00590-45063-71 Adapter, Hydraulic . . . . . . . . . . . . . . . 00590-45064-71 Adaptor . . . . . . . . . . . . . . . . . . . . . . . 00590-44552-71 Adaptor, Flow Control . . . . . . . . . . . . . 00590-44073-71 Adaptor, Hydraulic . . . . . . . . . . . . . . . 00590-44303-71 Anchor Block, Chain (Left-Hand) . . . . . . 00590-44676-71 Anchor Block, Chain (Right-Hand) . . . . . 00590-44705-71 Anchor, Chain . . . . . . . . . . . . . . . . . . 00590-44610-71 Anchor, Chain . . . . . . . . . . . . . . . . . . 00590-44611-71 Anchor, Chain . . . . . . . . . . . . . . . . . . 00590-45154-71 Anchor, Chain. . . . . . . . . . . . . . . . . . . 00590-44319-71 Anchor, Chain. . . . . . . . . . . . . . . . . . . 00590-44677-71 Anchor, Chain. . . . . . . . . . . . . . . . . . . 00590-45154-71 Anchor, Chain. . . . . . . . . . . . . . . . . . . 00590-45154-71 Anchor, Chain. . . . . . . . . . . . . . . . . . . 00590-45213-71 Anchor, Chain. . . . . . . . . . . . . . . . . . . 00590-45275-71 Anchor, Plastic Mount. . . . . . . . . . . . . . 00590-00557-71 Anchor, Plastic Mount. . . . . . . . . . . . . . 00590-00557-71 Anchor, Plastic Mount. . . . . . . . . . . . . . 00590-00557-71 Anchor, Tilt Cylinder (3.85 in. Long) . . . 00590-44880-71 Anchor, Tilt Cylinder (4.85 in. Long) . . . 00590-44851-71 Anchor, Tilt Cylinder (5.85 in. Long) . . . 00590-44852-71 Arm . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44013-71 Arm, Spring . . . . . . . . . . . . . . . . . . . . 00590-44545-71 Arm, Yoke . . . . . . . . . . . . . . . . . . . . . 00590-44011-71 Armature Kit . . . . . . . . . . . . . . . . . . . . 00590-44036-71 Armature Kit . . . . . . . . . . . . . . . . . . . . 00590-44192-71 Armature Kit . . . . . . . . . . . . . . . . . . . . 00590-44201-71 Armature Kit . . . . . . . . . . . . . . . . . . . . 00590-44207-71 Armature Kit . . . . . . . . . . . . . . . . . . . . 00590-44025-71 Armature Kit . . . . . . . . . . . . . . . . . . . . 00590-44217-71 Armature Kit . . . . . . . . . . . . . . . . . . . . 00590-44257-71 Armature . . . . . . . . . . . . . . . . . . . . . . 00590-44548-71 Armature, Friction Surface. . . . . . . . . . . 00590-44549-71 Auxiliary Motor . . . . . . . . . . . . . . . . . . 00590-44227-71 Axle . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44299-71 Axle, Needle Bearing. . . . . . . . . . . . . . 00590-47920-71 Axle, Shaft . . . . . . . . . . . . . . . . . . . . . 00590-44521-71 Backrest Guard (Width 32 in., Height 30 in.). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44323-71

Page

Description

Part No.

Page

Backrest Guard (Width 32 in., Height 36 in.). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44321-71 . . 2-31 Backrest Guard (Width 32 in., Height 42 in.). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44324-71 . . 2-31 Backrest Guard (Width 32 in., Height 48 in.). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44320-71 . . 2-31 Backrest Guard (Width 32 in., Height 54 in.). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44322-71 . . 2-31 Backrest Guard (Width 32 in., Height 60 in.). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44323-71 . . 2-31 Backrest Guard (Width 37 in., Height 30 in.). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44339-71 . . 2-31 Backrest Guard (Width 37 in., Height 36 in.). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44326-71 . . 2-31 Backrest Guard (Width 37 in., Height 42 in.). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44329-71 . . 2-31 Backrest Guard (Width 37 in., Height 48 in.). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47756-71 . . 2-31 Backrest Guard (Width 37 in., Height 54 in.). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44327-71 . . 2-31 Backrest Guard (Width 37 in., Height 60 in.). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47900-71 . . 2-31 Bag, Case . . . . . . . . . . . . . . . . . . . . . 00590-03578-71 . . 2-17 Ball . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03572-71 . . . 6-9 Band . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44733-71 . . 7-45 Bar . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45191-71 . . 7-21 Bar . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45191-71 . . 7-33 Bar, Bus . . . . . . . . . . . . . . . . . . . . . . 00590-45403-71 . . 5-19 Bar, Bus . . . . . . . . . . . . . . . . . . . . . . . 00590-44436-71 . . 5-13 Bar, Bus . . . . . . . . . . . . . . . . . . . . . . . 00590-44464-71 . . 5-19 Bar, Bus . . . . . . . . . . . . . . . . . . . . . . . 00590-44465-71 . . 5-19 Bar, Bus . . . . . . . . . . . . . . . . . . . . . . . 00590-44470-71 . . 5-19 Bar, Bus . . . . . . . . . . . . . . . . . . . . . . . 00590-47872-71 . . 5-19 Bar, Hose Clamp. . . . . . . . . . . . . . . . . 00590-44660-71 . . 7-53 Bar, Hose Clamp. . . . . . . . . . . . . . . . . 00590-44660-71 . . 7-57 Bar, Hose Clamp. . . . . . . . . . . . . . . . . 00590-44673-71 . . 7-53 Bar, Hose Clamp. . . . . . . . . . . . . . . . . 00590-44673-71 . . 7-57 Bar, Pivot . . . . . . . . . . . . . . . . . . . . . . 00590-44558-71 . . 4-15 Bar, Retainer. . . . . . . . . . . . . . . . . . . . 00590-44634-71 . . 7-53 Bar, Retainer. . . . . . . . . . . . . . . . . . . . 00590-44634-71 . . 7-57 Bar, Stop . . . . . . . . . . . . . . . . . . . . . . 00590-44734-71 . . 7-45 Base Kit . . . . . . . . . . . . . . . . . . . . . . . 00590-44200-71 . . 5-43 Base Kit . . . . . . . . . . . . . . . . . . . . . . . 00590-44243-71 . . 5-45 Base . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44056-71 . . 5-21 Base . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44063-71 . . 5-21 Base, Contact Switch . . . . . . . . . . . . . . 00590-03249-71 . . 5-14 Base, Mounting . . . . . . . . . . . . . . . . . . 00590-39797-71 . . 5-53 Base, Spring . . . . . . . . . . . . . . . . . . . . 00590-44101-71 . . 5-29 Bearing and Snap Ring Kit . . . . . . . . . . 00590-44026-71 . . 5-35 Bearing and Snap Ring Kit . . . . . . . . . . 00590-44037-71 . . 5-37 Bearing and Snap Ring Kit . . . . . . . . . . 00590-44037-71 . . 5-39 Bearing and Snap Ring Kit . . . . . . . . . . 00590-44193-71 . . 5-43 Bearing and Snap Ring Kit . . . . . . . . . . 00590-44202-71 . . 5-45 Bearing and Snap Ring Kit . . . . . . . . . . 00590-44218-71 . . 5-41 Bearing and Snap Ring Kit . . . . . . . . . . 00590-44230-71 . . 5-49 Bearing and Snap Ring Kit . . . . . . . . . . 00590-44249-71 . . 5-47 Bearing . . . . . . . . . . . . . . . . . . . . . . . 00590-44580-71 . . . 4-7

. . 6-43 . . . 6-9 . . 6-21 . . 6-21 . . 6-21 . . 6-21 . . 6-21 . . 6-31 . . 7-83 . . 6-40 . . 7-40 . . 7-65 . . 6-31 . . 7-40 . . 6-34 . . 6-25 . . 7-61 . . 6-25 . . 6-25 . . 4-13 . . 6-21 . . . 3-3 . . 7-39 . . 7-39 . . 7-45 . . 7-45 . . 7-45 . . . 3-3 . . 7-39 . . 7-31 . . 7-49 . . . 7-5 . . 7-27 . . 5-61 . . 5-66 . . 5-68 . . 7-61 . . 7-61 . . 7-61 . . 5-29 . . 4-15 . . 5-29 . . 5-37 . . 5-43 . . 5-45 . . 5-39 . . 5-35 . . 5-41 . . 5-47 . . 4-13 . . 4-13 . . 5-49 . . . 3-5 . . 6-49 . . . 4-7 ..... . . 2-31

A-1

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Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Alphabetical Parts Index

Description

Part No.

Page

Description

Bracket, Key Switch . . . . . . . . . . . . . . 00590-44361-71 Bracket, Lift Cylinder Mounting . . . . . . . 00590-45282-71 Bracket, Lift Cylinder Mounting . . . . . . . 00590-45282-71 Bracket, Lift Limit . . . . . . . . . . . . . . . . . 00590-44164-71 Bracket, Mast Light . . . . . . . . . . . . . . . 00590-44139-71 Bracket, Mast Light . . . . . . . . . . . . . . . 00590-44146-71 Bracket, Mast Light . . . . . . . . . . . . . . . 00590-44149-71 Bracket, Mounting. . . . . . . . . . . . . . . . 00590-44334-71 Bracket, Mounting. . . . . . . . . . . . . . . . 00590-44493-71 Bracket, Mounting. . . . . . . . . . . . . . . . 00590-44560-71 Bracket, Mounting. . . . . . . . . . . . . . . . 00590-45382-71 Bracket, Pulley . . . . . . . . . . . . . . . . . . 00590-44716-71 Bracket, Pulley . . . . . . . . . . . . . . . . . . 00590-45207-71 Bracket, Sensor . . . . . . . . . . . . . . . . . 00590-44167-71 Bracket, Sensor . . . . . . . . . . . . . . . . . 00590-44187-71 Bracket, Switch. . . . . . . . . . . . . . . . . . 00590-44096-71 Bracket, Switch. . . . . . . . . . . . . . . . . . 00590-44147-71 Bracket, Tab. . . . . . . . . . . . . . . . . . . . 00590-44175-71 Bracket, Weldment . . . . . . . . . . . . . . . 00590-44154-71 Brake, Electric . . . . . . . . . . . . . . . . . . 00590-44506-71 Brake, Electric, 36 Volt . . . . . . . . . . . . 00590-44506-71 Brush Holder . . . . . . . . . . . . . . . . . . . 00590-44211-71 Brush Holder . . . . . . . . . . . . . . . . . . . 00590-44033-71 Brush Holder . . . . . . . . . . . . . . . . . . . 00590-44033-71 Brush Holder . . . . . . . . . . . . . . . . . . . 00590-44211-71 Brush Holder . . . . . . . . . . . . . . . . . . . 00590-44211-71 Brush Holder . . . . . . . . . . . . . . . . . . . 00590-44211-71 Brush Holder . . . . . . . . . . . . . . . . . . . 00590-44231-71 Brush Set (With BWI) . . . . . . . . . . . . . 00590-44034-71 Brush Set . . . . . . . . . . . . . . . . . . . . . . 00590-44190-71 Brush Set . . . . . . . . . . . . . . . . . . . . . . 00590-44190-71 Brush Set . . . . . . . . . . . . . . . . . . . . . . 00590-44197-71 Brush Set . . . . . . . . . . . . . . . . . . . . . . 00590-44212-71 Brush Set . . . . . . . . . . . . . . . . . . . . . . 00590-44212-71 Brush Set . . . . . . . . . . . . . . . . . . . . . . 00590-44228-71 Brush Set . . . . . . . . . . . . . . . . . . . . . . 00590-44248-71 Bulb . . . . . . . . . . . . . . . . . . . . . . . . . 00590-05273-71 Bumper . . . . . . . . . . . . . . . . . . . . . . . 00590-44633-71 Bumper . . . . . . . . . . . . . . . . . . . . . . . 00590-44633-71 Bumper . . . . . . . . . . . . . . . . . . . . . . . 00590-45283-71 Bumper . . . . . . . . . . . . . . . . . . . . . . . 00590-45283-71 Bumper . . . . . . . . . . . . . . . . . . . . . . . 00590-45283-71 Bushing . . . . . . . . . . . . . . . . . . . . . . . 00590-44072-71 Bushing . . . . . . . . . . . . . . . . . . . . . . . 00590-44082-71 Bushing . . . . . . . . . . . . . . . . . . . . . . . 00590-45164-71 Bushing, Oil Impreg . . . . . . . . . . . . . . 00590-44854-71 Button, 4-Way, Raised. . . . . . . . . . . . . 00590-44100-71 Button, Horn. . . . . . . . . . . . . . . . . . . . 00590-44103-71 Button, Reach Retract, Raised . . . . . . . . 00590-03405-71 Cable (JH3 to JC6) . . . . . . . . . . . . . . . 00590-45394-71 Cable Assembly (Auxiliary-1 to MXA) . . 00590-44431-71 Cable Assembly (JA1 to OJC7, OPC7) . 00590-44430-71 Cable Assembly (JA2 to JF4, SOL-9 and SOL-10). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44489-71 Cable Assembly (JA2 to JF4, SOL-9, JPH2 and JPH3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44490-71 Cable Assembly (JA3 to S16 and S17) . 00590-44484-71 Cable Assembly (JPH3 to SOL-2). . . . . . 00590-44461-71 Cable Assembly (LA-A1 to M1-A1) . . . . 00590-44426-71 Cable Assembly (LA-B- to TP4) . . . . . . . 00590-44425-71 Cable Assembly (LA-F1 to M1- E1) . . . . 00590-44422-71

Bearing . . . . . . . . . . . . . . . . . . . . . . . 00590-44580-71 . . 7-61 Bearing, Cone . . . . . . . . . . . . . . . . . . 00590-44313-71 . . . 3-5 Bearing, Cone . . . . . . . . . . . . . . . . . . 00590-44572-71 . . . 4-7 Bearing, Cone . . . . . . . . . . . . . . . . . . 00590-44573-71 . . . 4-7 Bearing, Cup . . . . . . . . . . . . . . . . . . . 00590-44314-71 . . . 3-5 Bearing, Cup . . . . . . . . . . . . . . . . . . . 00590-44420-71 . . . 3-7 Bearing, Cup . . . . . . . . . . . . . . . . . . . 00590-44574-71 . . . 4-7 Bearing, Cup . . . . . . . . . . . . . . . . . . . 00590-44586-71 . . . 4-7 Bearing, Mast Roller . . . . . . . . . . . . . . 00590-45189-71 . . 7-11 Bearing, Mast Roller . . . . . . . . . . . . . . 00590-45189-71 . . 7-27 Bearing, Mast Roller . . . . . . . . . . . . . . 00590-45209-71 . . . 7-5 Bearing, Mast Roller . . . . . . . . . . . . . . 00590-45241-71 . . 7-40 Bearing, Mast Roller . . . . . . . . . . . . . . 00590-45241-71 . . . 7-5 Bearing, Needle . . . . . . . . . . . . . . . . . 00590-47928-71 . . 6-49 Bearing, Oilite . . . . . . . . . . . . . . . . . . 00590-44559-71 . . 4-15 Bearing, Open . . . . . . . . . . . . . . . . . . 00590-44311-71 . . . 3-5 Bearing, Race. . . . . . . . . . . . . . . . . . . 00590-47919-71 . . 6-49 Bearing, Roller . . . . . . . . . . . . . . . . . . 00590-44312-71 . . . 3-5 Bearing, Roller . . . . . . . . . . . . . . . . . . 00590-45189-71 . . 7-15 Bearing, Roller . . . . . . . . . . . . . . . . . . 00590-45189-71 . . 7-17 Bearing, Roller . . . . . . . . . . . . . . . . . . 00590-45189-71 . . 7-31 Bearing, Split Roller. . . . . . . . . . . . . . . 00590-45200-71 . . . 7-5 Blower, Electric . . . . . . . . . . . . . . . . . . 00590-44179-71 . . 5-64 Body Subassembly, Magnet . . . . . . . . . 00590-44575-71 . . 4-13 Body, Guide. . . . . . . . . . . . . . . . . . . . 00590-44086-71 . . 5-21 Body, Valve . . . . . . . . . . . . . . . . . . . . 00590-45116-71 . . 7-47 Body, Valve . . . . . . . . . . . . . . . . . . . . 00590-45116-71 . . 7-19 Body, Valve . . . . . . . . . . . . . . . . . . . . 00590-45116-71 . . 7-29 Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44240-71 . . 5-51 Bolt, Clamp Kit . . . . . . . . . . . . . . . . . . 00590-44254-71 . . 5-47 Bolt, Drive Tire . . . . . . . . . . . . . . . . . . 00590-44538-71 . . . 4-5 Bolt, Hose Anchor . . . . . . . . . . . . . . . . 00590-44920-71 . . 7-65 Bolt, Hose Anchor . . . . . . . . . . . . . . . . 00590-44920-71 . . 7-79 Bolt, Shoulder . . . . . . . . . . . . . . . . . . . 00590-43994-71 . . 5-29 Bolt, Shoulder . . . . . . . . . . . . . . . . . . . 00590-44004-71 . . 5-29 Brace, Cover (With HAS) . . . . . . . . . . . 00590-44351-71 . . 2-17 Brace, Cover (Without HAS). . . . . . . . . 00590-44340-71 . . 2-17 Bracket (83 in. OACH) . . . . . . . . . . . . 00590-44160-71 . . 5-68 Bracket (88 in. OACH) . . . . . . . . . . . . 00590-44159-71 . . 5-68 Bracket (95 in., 99 in. and 107 in. OACH). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44180-71 . . 5-68 Bracket Assembly . . . . . . . . . . . . . . . . 00590-44070-71 . . 5-23 Bracket Assembly, Vehicle Manager . . . 00590-44512-71 . . 5-13 Bracket Carriage. . . . . . . . . . . . . . . . . 00590-44669-71 . . 7-53 Bracket Weldment, Hose . . . . . . . . . . . 00590-44919-71 . . 7-65 Bracket Weldment, Hose . . . . . . . . . . . 00590-44919-71 . . 7-79 Bracket . . . . . . . . . . . . . . . . . . . . . . . 00590-44132-71 . . 5-61 Bracket . . . . . . . . . . . . . . . . . . . . . . . 00590-44144-71 . . 5-61 Bracket . . . . . . . . . . . . . . . . . . . . . . . 00590-44144-71 . . 5-64 Bracket . . . . . . . . . . . . . . . . . . . . . . . 00590-44145-71 . . 5-61 Bracket . . . . . . . . . . . . . . . . . . . . . . . 00590-44145-71 . . 5-64 Bracket . . . . . . . . . . . . . . . . . . . . . . . 00590-44187-71 . . 7-61 Bracket . . . . . . . . . . . . . . . . . . . . . . . 00590-44735-71 . . 7-45 Bracket . . . . . . . . . . . . . . . . . . . . . . . 00590-44736-71 . . 7-45 Bracket, Auxiliary . . . . . . . . . . . . . . . . 00590-44123-71 . . . 6-9 Bracket, Formed Standoff . . . . . . . . . . . 00590-44682-71 . . 7-39 Bracket, Formed . . . . . . . . . . . . . . . . . 00590-44873-71 . . 7-57 Bracket, Hose Pulley . . . . . . . . . . . . . . 00590-44642-71 . . 7-53 Bracket, Hose Pulley . . . . . . . . . . . . . . 00590-44642-71 . . 7-57 Bracket, Hose Retain . . . . . . . . . . . . . . 00590-45269-71 . . . 7-6 Bracket, Hose Retainer. . . . . . . . . . . . . 00590-44895-71 . . 7-71

1/08/2008

Part No.

A-2

Page . . 2-7 . 7-11 . 7-27 . 5-66 . 5-61 . 5-61 . 5-61 . . 3-3 . 5-14 . 4-15 . . 2-7 . 7-39 . . 7-5 . 5-66 . 5-68 . 5-25 . 5-61 . 5-64 . 5-64 . 4-13 . . 4-5 . 5-43 . 5-35 . 5-41 . 5-37 . 5-39 . 5-45 . 5-47 . 5-35 . 5-43 . 5-45 . 5-41 . 5-37 . 5-39 . 5-49 . 5-47 . 5-53 . 7-53 . 7-57 . 7-11 . 7-27 . 7-45 . 5-21 . 5-21 . 7-23 . 7-61 . 5-29 . 5-29 . 5-29 . 5-14 . 5-13 . 5-14 ..... . 5-14 ..... . 5-14 . 5-14 . 5-14 . 5-13 . 5-13 . 5-13

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25- Alphabetical Parts Index

Description

Part No.

Cable Assembly (LA-F2 to M1-E2) . . . . . 00590-44435-71 Cable Assembly (LPC-1 to MP-D) . . . . . . 00590-44458-71 Cable Assembly (M1-A2 to LA-A2). . . . . 00590-44427-71 Cable Assembly (MS- to TP4) . . . . . . . . 00590-44432-71 Cable Assembly (MXS- to TP4). . . . . . . . 00590-44441-71 Cable Assembly (RA-A1 to M2-A1) . . . . 00590-44428-71 Cable Assembly (RA-A2 to M2-A2) . . . . 00590-44429-71 Cable Assembly (RA-B- to TP4). . . . . . . . 00590-44451-71 Cable Assembly (RA-F1 to M2-E2) . . . . . 00590-44433-71 Cable Assembly (RA-F2 to M2-E1) . . . . . 00590-44434-71 Cable Assembly (STR-1 to MS+). . . . . . . 00590-44460-71 Cable Assembly (TPC-1 to LA-B+) . . . . . . 00590-44423-71 Cable Assembly (TPC-1 to RA-B+) . . . . . 00590-44424-71 Cable Assembly MP-A- to TP4). . . . . . . . 00590-44459-71 Cable Assembly. . . . . . . . . . . . . . . . . . 00590-44024-71 Cable Assembly. . . . . . . . . . . . . . . . . . 00590-44046-71 Cable Assembly. . . . . . . . . . . . . . . . . . 00590-44125-71 Cable Assembly. . . . . . . . . . . . . . . . . . 00590-44126-71 Cable Assembly. . . . . . . . . . . . . . . . . . 00590-44141-71 Cable Assembly. . . . . . . . . . . . . . . . . . 00590-47873-71 Cable. . . . . . . . . . . . . . . . . . . . . . . . . 00590-44052-71 Cap . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39518-71 Cap . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45193-71 Cap . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45193-71 Cap . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45194-71 Cap . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45194-71 Cap, Base . . . . . . . . . . . . . . . . . . . . . 00590-44062-71 Cap, Bearing Machine . . . . . . . . . . . . . 00590-44568-71 Cap, Dust, Coupling . . . . . . . . . . . . . . 00590-44236-71 Cap, Dust, Coupling . . . . . . . . . . . . . . 00590-44236-71 Cap, Dust, Coupling . . . . . . . . . . . . . . 00590-44236-71 Cap, Dust . . . . . . . . . . . . . . . . . . . . . . 00590-44236-71 Cap, Filler, Breather. . . . . . . . . . . . . . . 00590-03002-71 Cap, Hydraulic . . . . . . . . . . . . . . . . . . 00590-44839-71 Cap, Knob Insert . . . . . . . . . . . . . . . . . 00590-44382-71 Cap, Knob Insert . . . . . . . . . . . . . . . . . 00590-44383-71 Cap, Knob Insert . . . . . . . . . . . . . . . . . 00590-44410-71 Cap, Piston . . . . . . . . . . . . . . . . . . . . . 00590-44957-71 Cap, Piston . . . . . . . . . . . . . . . . . . . . . 00590-44957-71 Cap, Ram Housing . . . . . . . . . . . . . . . 00590-45002-71 Cap, Ram Housing . . . . . . . . . . . . . . . 00590-45019-71 Cap, Ram Housing . . . . . . . . . . . . . . . 00590-45019-71 Cap, Steer Handle . . . . . . . . . . . . . . . . 00590-44534-71 Cap, Tubing Clamp . . . . . . . . . . . . . . . 00590-44904-71 Card Assembly, Display . . . . . . . . . . . 00590-44068-71 Card Assembly, Fuse, Relay . . . . . . . . . 00590-46360-71 Card Assembly, SFC . . . . . . . . . . . . . . 00590-44017-71 Card Assembly, Translator . . . . . . . . . . 00590-44443-71 Card, Multi-Voltage Assembly . . . . . . . . 00590-39795-71 Carriage Class II (31 in.) . . . . . . . . . . . 00590-45149-71 Carriage Class II (31 in.) . . . . . . . . . . . 00590-45149-71 Carriage Class II (31 in.) . . . . . . . . . . . 00590-45314-71 Carriage Class II (31 in.) . . . . . . . . . . . 00590-45319-71 Carriage Class II (37 in.) . . . . . . . . . . . 00590-45150-71 Carriage Class II (37 in.) . . . . . . . . . . . 00590-45150-71 Carriage Class II (37 in.) . . . . . . . . . . . 00590-45318-71 Carriage Class II (41 in.) . . . . . . . . . . . 00590-45151-71 Carriage Class II (41 in.) . . . . . . . . . . . 00590-45151-71 Carriage Class II (41 in.) . . . . . . . . . . . 00590-45317-71 Carriage Weldment (32 in.) . . . . . . . . . 00590-47868-71 Carriage Weldment (37 in.) . . . . . . . . . 00590-47869-71

Page

Description

Part No.

Page

Carriage Weldment. . . . . . . . . . . . . . . 00590-45204-71 .

Carriage Weldment. . . . . . . . . . . . . . . 00590-47901-71 .

Carriage, Class II (37 in.) . . . . . . . . . . . 00590-45313-71 .

Carriage, Sideshift Assembly . . . . . . . . 00590-44863-71 .

Carriage, Sideshift Assembly . . . . . . . . 00590-44864-71 .

Carriage, Sideshift Assembly (32 in.) . . . 00590-45600-71 .

Carriage, Sideshift Assembly (37 in.) . . . 00590-45602-71 .

Cartridge, Valve (11 GPM). . . . . . . . . . 00590-45118-71 .

Cartridge, Valve (8 GPM). . . . . . . . . . . 00590-45117-71 .

Cartridge, Valve . . . . . . . . . . . . . . . . . 00590-45170-71 .

Chain Anchor . . . . . . . . . . . . . . . . . . 00590-45154-71 .

Chain Anchor . . . . . . . . . . . . . . . . . . 00590-45154-71 .

Chain Anchor . . . . . . . . . . . . . . . . . . . 00590-45275-71 .

Chain Assembly, Free Lift (77 in. OACH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44725-71 .

Chain Assembly, Free Lift (83 in. OACH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44726-71 .

Chain Assembly, Free Lift (89 in. OACH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45278-71 .

Chain Assembly, Free Lift (93 in. OACH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45279-71 .

Chain Assembly, Free Lift (98 in. OACH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44739-71 .

Chain Assembly, Inner Boot Strap (77 in. OACH). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44759-71 .

Chain Assembly, Inner Boot Strap (83 in. OACH). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44760-71 .

Chain Assembly, Inner Boot Strap (89 in. OACH). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44729-71 .

Chain Assembly, Inner Boot Strap (93 in. OACH). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44727-71 .

Chain Assembly, Inner Boot Strap (98 in. OACH). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44749-71 .

Chain Assembly, Lift (77 in. OACH) . . . 00590-45266-71 .

Chain Assembly, Lift (77 in. OACH) . . . 00590-45266-71 .

Chain Assembly, Lift (83 in. OACH) . . . 00590-45278-71 .

Chain Assembly, Lift (83 in. OACH) . . . 00590-45278-71 .

Chain Assembly, Lift (89 in. OACH) . . . 00590-45279-71 .

Chain Assembly, Lift (89 in. OACH) . . . 00590-45279-71 .

Chain Assembly, Lift (95 in. OACH) . . . 00590-45280-71 .

Chain Assembly, Lift (95 in. OACH) . . . 00590-45280-71 .

Chain Assembly, Outer Boot Strap (77 in. OACH). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44720-71 .

Chain Assembly, Outer Boot Strap (83 in. OACH). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44721-71 .

Chain Assembly, Outer Boot Strap (89 in. OACH). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44722-71 .

Chain Assembly, Outer Boot Strap (93 in. OACH). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44723-71 .

Chain Assembly, Outer Boot Strap (98 in. OACH). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44724-71 .

Chain Pin . . . . . . . . . . . . . . . . . . . . . 00590-45123-71 .

Chain . . . . . . . . . . . . . . . . . . . . . . . . 00590-44332-71 .

Chain, Anchor . . . . . . . . . . . . . . . . . . 00590-44950-71 .

Chain, Anchor . . . . . . . . . . . . . . . . . . 00590-44954-71 .

Chain, Leaf (Stock Length 100 ft.) . . . . . 00590-03463-71 .

Chain, Leaf . . . . . . . . . . . . . . . . . . . . . 00590-45243-71 .

Chain, Leaf . . . . . . . . . . . . . . . . . . . . . 00590-45243-71 .

Clamp Hose . . . . . . . . . . . . . . . . . . . . 00590-03346-71 .

Clamp Hose . . . . . . . . . . . . . . . . . . . . 00590-44924-71 .

Clamp Hose . . . . . . . . . . . . . . . . . . . . 00590-44936-71 .

. . 5-13 . . 5-13 . . 5-13 . . 5-13 . . 5-13 . . 5-13 . . 5-13 . . 5-13 . . 5-13 . . 5-13 . . 5-13 . . 5-13 . . 5-13 . . 5-13 . . 5-32 . . 5-32 . . 5-61 . . 5-61 . . 5-51 . . 5-64 . . 5-32 . . 7-75 . . 7-21 . . 7-33 . . 7-21 . . 7-33 . . 5-29 . . . 4-7 . . 6-21 . . 6-31 . . 6-45 . . . 6-9 . . . 6-9 . . 7-83 . . 2-21 . . 2-21 . . 2-21 . . 6-57 . . 6-59 . . 6-73 . . 6-75 . . 6-77 . . 3-10 . . 7-71 . . 5-23 . . 5-19 . . 5-29 . . 5-13 . . 5-53 . . 7-15 . . 7-17 . . 7-49 . . 7-31 . . 7-15 . . 7-17 . . 7-31 . . 7-15 . . 7-17 . . 7-31 . . 7-39 . . 7-39

A-3

. . 7-5 . . 7-5 . 7-49 . 7-73 . 7-73 . 7-75 . 7-75 . 7-19 . 7-19 . 7-29 . 7-15 . 7-17 . 7-11 .... . 7-43 .... . 7-43 .... . 7-43 .... . 7-43 .... . 7-43 .... . 7-43 .... . 7-43 .... . 7-43 .... . 7-43 .... . 7-43 . 7-11 . 7-27 . 7-11 . 7-27 . 7-27 . 7-11 . 7-27 . 7-11 .... . 7-43 .... . 7-43 .... . 7-43 .... . 7-43 .... . 7-43 . 7-31 . . 3-3 . 6-57 . 6-59 . 7-40 . . 7-5 . . 7-5 . 7-79 . 7-71 . 7-79

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Alphabetical Parts Index

Description

Part No.

Clamp . . . . . . . . . . . . . . . . . . . . . . . . 00590-42984-71 .

Clamp . . . . . . . . . . . . . . . . . . . . . . . . 00590-44483-71 .

Clamp . . . . . . . . . . . . . . . . . . . . . . . . 00590-45188-71 .

Clamp . . . . . . . . . . . . . . . . . . . . . . . . 00590-45188-71 .

Clamp . . . . . . . . . . . . . . . . . . . . . . . . 00590-45247-71 .

Clamp . . . . . . . . . . . . . . . . . . . . . . . . 00590-45247-71 .

Clamp . . . . . . . . . . . . . . . . . . . . . . . . 00590-45247-71 .

Clamp, Auxiliary Hose. . . . . . . . . . . . . 00590-44936-71 .

Clamp, Hose . . . . . . . . . . . . . . . . . . . 00590-03346-71 .

Clamp, Hose . . . . . . . . . . . . . . . . . . . 00590-03541-71 .

Clamp, Hose . . . . . . . . . . . . . . . . . . . 00590-44142-71 .

Clamp, Hose . . . . . . . . . . . . . . . . . . . 00590-44174-71 .

Clamp, Hose . . . . . . . . . . . . . . . . . . . 00590-44185-71 .

Clamp, Hose . . . . . . . . . . . . . . . . . . . 00590-44616-71 .

Clamp, Hose . . . . . . . . . . . . . . . . . . . 00590-44658-71 .

Clamp, Hose . . . . . . . . . . . . . . . . . . . 00590-44658-71 .

Clamp, Hose . . . . . . . . . . . . . . . . . . . 00590-44659-71 .

Clamp, Hose . . . . . . . . . . . . . . . . . . . 00590-44659-71 .

Clamp, Hose . . . . . . . . . . . . . . . . . . . 00590-45256-71 .

Clamp, Hose . . . . . . . . . . . . . . . . . . . 00590-45256-71 .

Clamp, Hose . . . . . . . . . . . . . . . . . . . 00590-47906-71 .

Clamp, Hose . . . . . . . . . . . . . . . . . . . 00590-47907-71 .

Clamp, U-Bolt . . . . . . . . . . . . . . . . . . . 00590-44776-71 .

Clip. . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39627-71 .

Coil . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44061-71 .

Coil . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44071-71 .

Connector Battery . . . . . . . . . . . . . . . . 00590-45298-71 .

Connector . . . . . . . . . . . . . . . . . . . . . 00590-00183-71 .

Connector, Battery . . . . . . . . . . . . . . . 00590-45298-71 .

Connector, Coupler . . . . . . . . . . . . . . . 00590-44842-71 .

Connector, Module Assembly . . . . . . . . 00590-44182-71 .

Connector, Nipple . . . . . . . . . . . . . . . 00590-44841-71 .

Connector . . . . . . . . . . . . . . . . . . . . . 00590-44054-71 .

Contactor Assembly. . . . . . . . . . . . . . . 00590-44496-71 .

Contactor Assembly. . . . . . . . . . . . . . . 00590-45299-71 .

Contactor. . . . . . . . . . . . . . . . . . . . . . 00590-44496-71 .

Contactor. . . . . . . . . . . . . . . . . . . . . . 00590-45299-71 .

Coupling, Flexible . . . . . . . . . . . . . . . . 00590-45106-71 .

Coupling, Flexible . . . . . . . . . . . . . . . . 00590-45106-71 .

Cover Assembly, Console (With High Speed Auxiliary). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44374-71 .

Cover Assembly, Console (Without High Speed Auxiliary). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44373-71 .

Cover Kit . . . . . . . . . . . . . . . . . . . . . . 00590-47857-71 .

Cover Kit . . . . . . . . . . . . . . . . . . . . . . 00590-47858-71 .

Cover . . . . . . . . . . . . . . . . . . . . . . . . 00590-44468-71 .

Cover, Bracket . . . . . . . . . . . . . . . . . . 00590-45375-71 .

Cover, Bracket . . . . . . . . . . . . . . . . . . 00590-45376-71 .

Cover, Bracket . . . . . . . . . . . . . . . . . . 00590-45377-71 .

Cover, End . . . . . . . . . . . . . . . . . . . . . 00590-47923-71 .

Cover, Eyebrow . . . . . . . . . . . . . . . . . 00590-44342-71 .

Cover, Eyebrow . . . . . . . . . . . . . . . . . 00590-44343-71 .

Cover, Eyebrow . . . . . . . . . . . . . . . . . 00590-44344-71 .

Cover, Front, Center . . . . . . . . . . . . . . 00590-44347-71 .

Cover, Front, Left-Hand . . . . . . . . . . . . 00590-44345-71 .

Cover, Front, Right-Hand . . . . . . . . . . . 00590-44359-71 .

Cover, HSA Handle. . . . . . . . . . . . . . . 00590-44353-71 .

Cover, Knee . . . . . . . . . . . . . . . . . . . . 00590-44346-71 .

Cover, Steer . . . . . . . . . . . . . . . . . . . . 00590-44341-71 .

Crosshead . . . . . . . . . . . . . . . . . . . . . 00590-44612-71 .

Crosshead . . . . . . . . . . . . . . . . . . . . . 00590-45250-71 .

1/08/2008

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page

Description

5-29 5-14 7-21 7-33 7-11 7-27 7-45 7-65 7-65 . 6-9 6-17 . 6-9 5-68 7-45 7-53 7-57 7-53 7-57 7-11 7-27 . 6-9 7-61 7-79 2-17 5-21 5-21 5-13 6-37 5-32 7-83 5-62 7-83 5-32 5-21 5-21 5-19 5-19 6-43 6-45 ...

2-17 ...

2-17 5-39 5-43 5-19 . 2-7 . 2-7 . 2-7 6-49 2-17 2-17 2-17 2-17 2-17 2-17 2-17 2-17 2-17 7-45 7-11

Crosshead . . . . . . . . . . . . . . . . . . . . . 00590-45250-71 . 7-27 Cushion Lowering, Piston . . . . . . . . . . . 00590-44973-71 . 6-53 Cylinder Assembly (4 in.). . . . . . . . . . . 00590-45496-71 . 7-75 Cylinder Assembly (77 in. OACH) . . . . 00590-45336-71 . 6-79 Cylinder Assembly (77 in. OACH) . . . . 00590-45355-71 . 6-65 Cylinder Assembly (77 in. OACH) . . . . 00590-45355-71 . 6-71 Cylinder Assembly (77 in. OACH) . . . . 00590-45359-71 . 6-63 Cylinder Assembly (77 in. OACH) . . . . 00590-45359-71 . 6-69 Cylinder Assembly (77 in. OACH) . . . . 00590-45360-71 . 6-67 Cylinder Assembly (77 in. OACH) . . . . 00590-45366-71 . 6-61 Cylinder Assembly (8 in.). . . . . . . . . . . 00590-45511-71 . 7-75 Cylinder Assembly (83 in. OACH) . . . . 00590-45337-71 . 6-79 Cylinder Assembly (83 in. OACH) . . . . 00590-45354-71 . 6-65 Cylinder Assembly (83 in. OACH) . . . . 00590-45354-71 . 6-71 Cylinder Assembly (83 in. OACH) . . . . 00590-45358-71 . 6-63 Cylinder Assembly (83 in. OACH) . . . . 00590-45358-71 . 6-69 Cylinder Assembly (83 in. OACH) . . . . 00590-45361-71 . 6-67 Cylinder Assembly (83 in. OACH) . . . . 00590-45365-71 . 6-61 Cylinder Assembly (88 in. OACH) . . . . 00590-45353-71 . 6-71 Cylinder Assembly (88 in. OACH) . . . . 00590-45357-71 . 6-69 Cylinder Assembly (88 in. OACH) . . . . 00590-45362-71 . 6-67 Cylinder Assembly (89 in. OACH) . . . . 00590-45338-71 . 6-79 Cylinder Assembly (89 in. OACH) . . . . 00590-45353-71 . 6-65 Cylinder Assembly (89 in. OACH) . . . . 00590-45357-71 . 6-63 Cylinder Assembly (89 in. OACH) . . . . 00590-45364-71 . 6-61 Cylinder Assembly (93 in. OACH) . . . . 00590-45339-71 . 6-79 Cylinder Assembly (95 in. OACH) . . . . 00590-45352-71 . 6-65 Cylinder Assembly (95 in. OACH) . . . . 00590-45352-71 . 6-71 Cylinder Assembly (95 in. OACH) . . . . 00590-45356-71 . 6-63 Cylinder Assembly (95 in. OACH) . . . . 00590-45356-71 . 6-69 Cylinder Assembly (95 in. OACH) . . . . 00590-45363-71 . 6-61 Cylinder Assembly (95 in. OACH) . . . . 00590-45363-71 . 6-67 Cylinder Assembly (98 in. OACH) . . . . 00590-45340-71 . 6-79 Cylinder Assembly, Free Lift (107 in. OACH). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45370-71 . 6-53 Cylinder Assembly, Free Lift (83 in. OACH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45351-71 . 6-53 Cylinder Assembly, Free Lift (88 in. OACH). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45371-71 . 6-53 Cylinder Assembly, Free Lift (95 in. OACH). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45372-71 . 6-53 Cylinder Assembly, Free Lift (99 in. OACH). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45369-71 . 6-53 Cylinder Assembly, Main Lift, Left (107 in. OACH). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45343-71 . 6-55 Cylinder Assembly, Main Lift, Left (83 in. OACH). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45341-71 . 6-55 Cylinder Assembly, Main Lift, Left (88 in. OACH). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45344-71 . 6-55 Cylinder Assembly, Main Lift, Left (95 in. OACH). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45345-71 . 6-55 Cylinder Assembly, Main Lift, Left (99 in. OACH). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45342-71 . 6-55 Cylinder Assembly, Main Lift, Right (107 in. OACH). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45348-71 . 6-55 Cylinder Assembly, Main Lift, Right (83 in. OACH). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45346-71 . 6-55 Cylinder Assembly, Main Lift, Right (88 in. OACH). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45349-71 . 6-55 Cylinder Assembly, Main Lift, Right (95 in. OACH). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45350-71 . 6-55

A-4

Part No.

Page

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25- Alphabetical Parts Index

Description

Part No.

Cylinder Assembly, Main Lift, Right (99 in. OACH). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45347-71 Cylinder, Free Lift (83 in. OACH) . . . . . 00590-45321-71 Cylinder, Free Lift (88 in. OACH) . . . . . 00590-44938-71 Cylinder, Free Lift (96 in. OACH) . . . . . 00590-45368-71 Cylinder, Free Lift. . . . . . . . . . . . . . . . . 00590-44938-71 Cylinder, Free Lift. . . . . . . . . . . . . . . . . 00590-45321-71 Cylinder, Free Lift. . . . . . . . . . . . . . . . . 00590-45351-71 Cylinder, Main Lift (83 in. OACH) . . . . . 00590-45367-71 Cylinder, Main Lift (88 in. OACH) . . . . . 00590-44951-71 Cylinder, Main Lift . . . . . . . . . . . . . . . . 00590-45367-71 Cylinder, Main Lift) . . . . . . . . . . . . . . . 00590-44951-71 Cylinder, Main Lift, Right-Hand (77 in. OACH). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45331-71 Cylinder, Main Lift, Right-Hand (83 in. OACH). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45332-71 Cylinder, Main Lift, Right-Hand (89 in. OACH). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45333-71 Cylinder, Main Lift, Right-Hand (93 in. OACH). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45334-71 Cylinder, Main Lift, Right-Hand (95 in. OACH). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45335-71 Cylinder, Main, Left-Hand (107 in. OACH). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45343-71 Cylinder, Main, Left-Hand (83 in. OACH) .............. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45341-71 Cylinder, Main, Left-Hand (88 in. OACH) .............. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45344-71 Cylinder, Main, Left-Hand (95 in. OACH) .............. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45345-71 Cylinder, Main, Left-Hand (99 in. OACH) .............. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45342-71 Cylinder, Main, Right-Hand (107 in. OACH). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45348-71 Cylinder, Main, Right-Hand (83 in. OACH). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45346-71 Cylinder, Main, Right-Hand (88 in. OACH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45349-71 Cylinder, Main, Right-Hand (95 in. OACH). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45350-71 Cylinder, Main, Right-Hand (99 in. OACH). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45347-71 Cylinder, Sideshift Assembly . . . . . . . . . 00590-44898-71 Dampener, Main Lift. . . . . . . . . . . . . . . 00590-44750-71 Decal . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44406-71 Decal . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44478-71 Decal, Cold Storage. . . . . . . . . . . . . . . 00590-47871-71 Decal, Control Handle (HSA) . . . . . . . . 00590-44389-71 Decal, Control Handle (LSA) . . . . . . . . . 00590-44357-71 Decal, Control Handle (Standard) . . . . . 00590-44356-71 Decal, Control Handle . . . . . . . . . . . . . 00590-44356-71 Decal, Control Handle . . . . . . . . . . . . . 00590-47902-71 Decal, Control . . . . . . . . . . . . . . . . . . . 00590-44391-71 Decal, Control . . . . . . . . . . . . . . . . . . . 00590-44401-71 Decal, Control . . . . . . . . . . . . . . . . . . . 00590-44412-71 Decal, Control . . . . . . . . . . . . . . . . . . . 00590-44413-71 Decal, Control . . . . . . . . . . . . . . . . . . . 00590-44414-71 Decal, Control . . . . . . . . . . . . . . . . . . . 00590-44415-71 Decal, Control . . . . . . . . . . . . . . . . . . . 00590-44416-71 Decal, Control . . . . . . . . . . . . . . . . . . . 00590-44417-71 Decal, Control . . . . . . . . . . . . . . . . . . . 00590-44418-71

Page

Description

Part No.

Page

Decal, Control. . . . . . . . . . . . . . . . . . . 00590-44419-71 .

Decal, EE . . . . . . . . . . . . . . . . . . . . . . 00590-44371-71 .

Decal, Hands Off . . . . . . . . . . . . . . . . 00590-45270-71 .

Decal, High Speed Auxiliary, Handle . . 00590-44411-71 .

Decal, Light . . . . . . . . . . . . . . . . . . . . 00590-44151-71 .

Decal, No Hand Hold . . . . . . . . . . . . . 00590-45270-71 .

Decal, No Step . . . . . . . . . . . . . . . . . . 00590-45272-71 .

Decal, No Step . . . . . . . . . . . . . . . . . . 00590-45273-71 .

Decal, No Step . . . . . . . . . . . . . . . . . . 00590-45271-71 .

Decal, No Step . . . . . . . . . . . . . . . . . . 00590-45273-71 .

Decal, Toyota . . . . . . . . . . . . . . . . . . . 00590-44348-71 .

Decal, Toyota . . . . . . . . . . . . . . . . . . . 00590-44369-71 .

Decal, Toyota . . . . . . . . . . . . . . . . . . . 00590-44421-71 .

Decal, Warning - Trapped Air. . . . . . . . 00590-45274-71 .

Decal, Warning . . . . . . . . . . . . . . . . . 00590-41810-71 .

Decal, Warning . . . . . . . . . . . . . . . . . 00590-44266-71 .

Decal, Warning . . . . . . . . . . . . . . . . . 00590-44349-71 .

Decal, Warning . . . . . . . . . . . . . . . . . 00590-44352-71 .

Decal, Warning . . . . . . . . . . . . . . . . . 00590-44354-71 .

Decal, Warning . . . . . . . . . . . . . . . . . 00590-44379-71 .

Decal, Warning . . . . . . . . . . . . . . . . . 00590-44402-71 .

Decal, Warning . . . . . . . . . . . . . . . . . 00590-44403-71 .

Decal, Warning . . . . . . . . . . . . . . . . . 00590-44404-71 .

Decal, Warning . . . . . . . . . . . . . . . . . 00590-44405-71 .

Decal, Warning . . . . . . . . . . . . . . . . . 00590-45287-71 .

Decal, Warning, Carriage Stop . . . . . . 00590-45169-71 .

Decal, Warning . . . . . . . . . . . . . . . . . 00590-45272-71 .

Decal, Warning . . . . . . . . . . . . . . . . . 00590-45272-71 .

Decal, Warning . . . . . . . . . . . . . . . . . 00590-45287-71 .

Disc, Friction . . . . . . . . . . . . . . . . . . . . 00590-44551-71 .

Display, Operator . . . . . . . . . . . . . . . 00590-44069-71 .

Door Weldment . . . . . . . . . . . . . . . . . 00590-44275-71 .

Door, Battery, Left-Hand . . . . . . . . . . . . 00590-44264-71 .

Door, Battery, Left-Hand . . . . . . . . . . . . 00590-44265-71 .

Door, Battery, Left-Hand . . . . . . . . . . . . 00590-44277-71 .

Door, Battery, Right-Hand . . . . . . . . . . . 00590-44258-71 .

Door, Battery, Right-Hand . . . . . . . . . . . 00590-44267-71 .

Door, Battery, Right-Hand . . . . . . . . . . . 00590-44269-71 .

Drive End Head Kit . . . . . . . . . . . . . . . 00590-44199-71 .

Elbow 90 Degree . . . . . . . . . . . . . . . . 00590-44945-71 .

Elbow . . . . . . . . . . . . . . . . . . . . . . . . 00590-39599-71 .

Elbow, 45 Degree . . . . . . . . . . . . . . . . 00590-44843-71 .

Elbow, 90 Degree . . . . . . . . . . . . . . 00590-44087-71 .

Elbow, 90 Degree . . . . . . . . . . . . . . . 00590-44057-71 .

Elbow, 90 Degree . . . . . . . . . . . . . . . 00590-44081-71 .

Elbow, 90 Degree (V1) . . . . . . . . . . . . 00590-44945-71 .

Elbow, 90 Degree Swivel . . . . . . . . . . . 00590-44106-71 .

Elbow, 90 Degree . . . . . . . . . . . . . . . . 00590-44057-71 .

Elbow, 90 Degree . . . . . . . . . . . . . . . . 00590-44081-71 .

Elbow, 90 Degree . . . . . . . . . . . . . . . . 00590-44087-71 .

Elbow, 90 Degree . . . . . . . . . . . . . . . . 00590-44090-71 .

Elbow, 90 Degree . . . . . . . . . . . . . . . . 00590-44109-71 .

Elbow, 90 Degree . . . . . . . . . . . . . . . . 00590-44301-71 .

Elbow, 90 Degree . . . . . . . . . . . . . . . . 00590-44844-71 .

Elbow, 90 Degree . . . . . . . . . . . . . . . . 00590-44856-71 .

Elbow, 90 Degree . . . . . . . . . . . . . . . . 00590-44928-71 .

Elbow, 90 Degree . . . . . . . . . . . . . . . . 00590-44945-71 .

Elbow, 90 Degree . . . . . . . . . . . . . . . . 00590-45034-71 .

Elbow, 90 Degree . . . . . . . . . . . . . . . . 00590-45061-71 .

Elbow, 90 Degree . . . . . . . . . . . . . . . . 00590-45069-71 .

Elbow, 90 Degree, Swivel . . . . . . . . . . 00590-47905-71 .

..... . . 6-55 . . 6-57 . . 6-57 . . 6-57 . . . 7-5 . . . 7-5 . . 6-73 . . 6-59 . . 6-59 . . . 7-5 . . . 7-5 ..... . . 6-81 ..... . . 6-81 ..... . . 6-81 ..... . . 6-81 ..... . . 6-81 ..... . . 6-77 ..... . . 6-77 ..... . . 6-77 ..... . . 6-77 ..... . . 6-77 ..... . . 6-75 ..... . . 6-75 . . 6-75 ..... . . 6-75 ..... . . 6-75 . . 7-73 . . 7-40 . . 2-18 . . 5-19 . . 2-18 . . 2-18 . . 2-17 . . 2-17 . . 2-21 . . 2-21 . . 2-21 . . 2-21 . . 2-21 . . 2-21 . . 2-21 . . 2-21 . . 2-21 . . 2-21 . . 2-21

A-5

. 2-21 . 2-17 . 7-41 . 2-21 . 5-61 . 7-25 . 7-25 . 7-25 . 7-41 . 7-41 . 2-18 . 2-17 . 2-18 . . 7-9 . 2-18 . 2-30 . 2-17 . 2-17 . 2-17 . 2-18 . 2-18 . 2-18 . 2-18 . 2-18 . 7-25 . 7-25 . 7-41 . . 7-9 . . 7-9 . 4-13 . 5-23 . 2-30 . 2-29 . 2-29 . 2-29 . 2-29 . 2-29 . 2-29 . 5-41 . 6-59 . 6-21 . 7-83 . 6-21 . 6-21 . 6-21 . 6-21 . 6-18 . 6-31 . 6-31 . 6-25 . 6-34 . 6-25 . . 3-3 . 7-83 . 7-61 . 7-71 . 6-57 . 6-31 . 6-25 . 6-34 . 6-31

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Alphabetical Parts Index

Description

Part No.

Elbow, Swivel, 90 Degree . . . . . . . . . .

Enclosure Cover Kit . . . . . . . . . . . . . . .

Enclosure Weldment . . . . . . . . . . . . . .

End Head Assembly, Commutator . . . . .

End Head Assembly, Commutator . . . . .

End Head Assembly, Commutator . . . . .

End Head Assembly, Commutator . . . . .

End Head Assembly, Commutator . . . . .

End Head Assembly, Commutator . . . . .

End Head Kit, Drive . . . . . . . . . . . . . .

End Head Kit, Drive . . . . . . . . . . . . . .

End Head Kit, Drive . . . . . . . . . . . . . .

End Head Kit, Drive . . . . . . . . . . . . . .

End Head Kit, Drive . . . . . . . . . . . . . .

End Head Kit, Drive . . . . . . . . . . . . . .

End Head, Commutator . . . . . . . . . . . .

End Head, Commutator, Machined . . . .

End Head, Commutator, Machined . . . .

End Head, Commutator, Machined . . . .

Fan Kit. . . . . . . . . . . . . . . . . . . . . . . .

Fan, External . . . . . . . . . . . . . . . . . . .

Fan, External . . . . . . . . . . . . . . . . . . .

Fan, Lift Cooling . . . . . . . . . . . . . . . . .

Field Coil Kit. . . . . . . . . . . . . . . . . . . .

Field Coil Kit. . . . . . . . . . . . . . . . . . . .

Field Coil Kit. . . . . . . . . . . . . . . . . . . .

Field Coil Kit. . . . . . . . . . . . . . . . . . . .

Field Coil Kit. . . . . . . . . . . . . . . . . . . .

Field Coil Kit. . . . . . . . . . . . . . . . . . . .

Filter, Element . . . . . . . . . . . . . . . . . . .

Fire Extinguisher . . . . . . . . . . . . . . . . .

Fitting 14-8 . . . . . . . . . . . . . . . . . . . .

Fitting 6-6 . . . . . . . . . . . . . . . . . . . . .

Fitting 6-6 . . . . . . . . . . . . . . . . . . . . .

Fitting 6-6 . . . . . . . . . . . . . . . . . . . . .

Fitting 6-6 . . . . . . . . . . . . . . . . . . . . .

Fitting 6-6 . . . . . . . . . . . . . . . . . . . . .

Fitting 6-6 . . . . . . . . . . . . . . . . . . . . .

Fitting 6-6 . . . . . . . . . . . . . . . . . . . . .

Fitting 8-6 . . . . . . . . . . . . . . . . . . . . .

Fitting 8-8 . . . . . . . . . . . . . . . . . . . . .

Fitting 8-8 . . . . . . . . . . . . . . . . . . . . .

Fitting 8-8 . . . . . . . . . . . . . . . . . . . . .

Fitting Hydraulic . . . . . . . . . . . . . . . . .

Fitting Hydraulic . . . . . . . . . . . . . . . . .

Fitting Hydraulic . . . . . . . . . . . . . . . . .

Fitting . . . . . . . . . . . . . . . . . . . . . . . .

Fitting . . . . . . . . . . . . . . . . . . . . . . . .

Fitting . . . . . . . . . . . . . . . . . . . . . . . .

Fitting . . . . . . . . . . . . . . . . . . . . . . . .

Fitting . . . . . . . . . . . . . . . . . . . . . . . .

Fitting . . . . . . . . . . . . . . . . . . . . . . . .

Fitting . . . . . . . . . . . . . . . . . . . . . . . .

Fitting . . . . . . . . . . . . . . . . . . . . . . . .

Fitting . . . . . . . . . . . . . . . . . . . . . . . .

Fitting, Adapter. . . . . . . . . . . . . . . . . .

Fitting, Air Vent. . . . . . . . . . . . . . . . . .

Fitting, Bulkhead Elbow . . . . . . . . . . . .

Fitting, Bulkhead . . . . . . . . . . . . . . . . .

Fitting, Bulkhead . . . . . . . . . . . . . . . . .

Fitting, Grease . . . . . . . . . . . . . . . . . .

00590-44109-71 .

00590-44253-71 .

00590-44499-71 .

00590-44038-71 .

00590-44107-71 .

00590-44107-71 .

00590-44191-71 .

00590-44196-71 .

00590-44221-71 .

00590-44022-71 .

00590-44198-71 .

00590-44210-71 .

00590-44210-71 .

00590-44242-71 .

00590-44252-71 .

00590-44251-71 .

00590-44206-71 .

00590-44216-71 .

00590-44222-71 .

00590-47140-71 .

00590-44223-71 .

00590-44223-71 .

00590-45095-71 .

00590-44028-71 .

00590-44195-71 .

00590-44204-71 .

00590-44220-71 .

00590-44239-71 .

00590-44239-71 .

00590-03061-71 .

00590-47886-71 .

00590-45195-71 .

00590-45165-71 .

00590-45181-71 .

00590-45181-71 .

00590-45182-71 .

00590-45182-71 .

00590-45183-71 .

00590-45183-71 .

00590-45156-71 .

00590-45166-71 .

00590-45196-71 .

00590-45198-71 .

00590-44827-71 .

00590-44840-71 .

00590-44848-71 .

00590-44987-71 .

00590-44987-71 .

00590-45182-71 .

00590-45252-71 .

00590-45252-71 .

00590-45254-71 .

00590-45254-71 .

00590-45265-71 .

00590-45265-71 .

00590-45167-71 .

00590-44505-71 .

00590-44746-71 .

00590-44614-71 .

00590-45183-71 .

00590-00423-71 .

1/08/2008

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page

Description

6-21 5-47 5-19 5-35 5-37 5-39 5-45 5-43 5-41 5-35 5-43 5-37 5-39 5-45 5-47 5-47 5-43 5-45 5-41 5-35 5-37 5-39 6-39 5-35 5-43 5-45 5-41 5-37 5-39 . 6-9 2-32 7-23 7-23 7-21 7-33 7-21 7-23 7-21 7-33 7-23 7-23 7-23 7-23 7-83 7-83 7-83 6-79 7-45 7-53 7-11 7-27 7-11 7-27 7-11 7-27 7-23 . 4-5 7-40 7-45 7-53 . 3-5

Fitting, Grease . . . . . . . . . . . . . . . . . . 00590-45160-71 . 7-23 Fitting, Grease . . . . . . . . . . . . . . . . . . 00590-45507-71 . 7-75 Fitting, Hose . . . . . . . . . . . . . . . . . . . 00590-03000-71 . 6-21 Fitting, Hose . . . . . . . . . . . . . . . . . . . 00590-44237-71 . 6-21 Fitting, Hose . . . . . . . . . . . . . . . . . . . 00590-44237-71 . 6-31 Fitting, Hose. . . . . . . . . . . . . . . . . . . . 00590-44237-71 . . 6-9 Fitting, Hose. . . . . . . . . . . . . . . . . . . . 00590-45102-71 . 6-40 Fitting, Hose. . . . . . . . . . . . . . . . . . . . 00590-45103-71 . 6-43 Fitting, Hose. . . . . . . . . . . . . . . . . . . . 00590-45110-71 . 6-45 Fitting, Hydraulic . . . . . . . . . . . . . . . . 00590-44859-71 . 7-65 Fitting, Hydraulic . . . . . . . . . . . . . . . . 00590-44859-71 . 7-79 Fitting, Hydraulic . . . . . . . . . . . . . . . . 00590-45166-71 . 7-45 Fitting, Pressure Nipple . . . . . . . . . . . . 00590-45107-71 . 6-45 Fitting, Reducer. . . . . . . . . . . . . . . . . . 00590-44533-71 . . 4-5 Fitting, Rework . . . . . . . . . . . . . . . . . . 00590-44928-71 . 7-79 Fitting, Truck (Left-Hand IR) . . . . . . . . . . 00590-44706-71 . 7-33 Fitting, Truck (Left-Hand IR) . . . . . . . . . . 00590-44717-71 . 7-33 Fitting, Truck (Right-Hand IR). . . . . . . . . 00590-44703-71 . 7-33 Fitting, Truck (Right-Hand IR). . . . . . . . . 00590-44704-71 . 7-33 Flange, Spigot . . . . . . . . . . . . . . . . . . 00590-47914-71 . 6-49 Flow Restrictor 1.5 mm . . . . . . . . . . . . 00590-44907-71 . 7-73 Fork Assembly (30 in. Length). . . . . . . . 00590-44811-71 . 7-85 Fork Assembly (30 in. Length). . . . . . . . 00590-44814-71 . 7-85 Fork Assembly (30 in. Length). . . . . . . . 00590-44815-71 . 7-85 Fork Assembly (30 in. Length). . . . . . . . 00590-44821-71 . 7-85 Fork Assembly (36 in. Length). . . . . . . . 00590-44805-71 . 7-85 Fork Assembly (36 in. Length). . . . . . . . 00590-44812-71 . 7-85 Fork Assembly (36 in. Length). . . . . . . . 00590-44822-71 . 7-85 Fork Assembly (36 in. Length). . . . . . . . 00590-44836-71 . 7-85 Fork Assembly (42 in. Length) (1.5 in. Lowered). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44813-71 . 7-85 Fork Assembly (42 in. Length) (1.5 in. Lowered). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44817-71 . 7-85 Fork Assembly (42 in. Length) (1.75 in. Lowered). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44807-71 . 7-85 Fork Assembly (42 in. Length). . . . . . . . 00590-44823-71 . 7-85 Fork Assembly (48 in. Length). . . . . . . . 00590-44808-71 . 7-85 Fork Assembly (48 in. Length). . . . . . . . 00590-44818-71 . 7-85 Fork Assembly (48 in. Length). . . . . . . . 00590-44826-71 . 7-85 Fork Assembly (54 in. Length). . . . . . . . 00590-44809-71 . 7-85 Fork Assembly (54 in. Length). . . . . . . . 00590-44819-71 . 7-85 Fork Assembly (54 in. Length). . . . . . . . 00590-44824-71 . 7-85 Fork Assembly (60 in. Length) (1.5 in. Lowered). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44820-71 . 7-85 Fork Assembly (60 in. Length) (1.75 in. Lowered). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44810-71 . 7-85 Fork Assembly (60 in. Length) (1.75 in. Lowered). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44825-71 . 7-85 Fork Pin . . . . . . . . . . . . . . . . . . . . . . . 00590-45059-71 . 7-85 Fork Stop Kit . . . . . . . . . . . . . . . . . . . 00590-45121-71 . 7-73 Fork, Stop Kit . . . . . . . . . . . . . . . . . . . 00590-45121-71 . 7-15 Fork, Stop Kit . . . . . . . . . . . . . . . . . . . 00590-45121-71 . 7-17 Fork, Stop Kit . . . . . . . . . . . . . . . . . . . 00590-45121-71 . 7-31 Fork, Stop Kit . . . . . . . . . . . . . . . . . . . 00590-45121-71 . 7-49 Frame Weldment, Main. . . . . . . . . . . . 00590-45234-71 . . 7-5 Frame Weldment, Main. . . . . . . . . . . . 00590-45235-71 . . 7-5 Frame, Weldment, Main (77 in. OACH) 00590-44594-71 . 7-46 Frame, Weldment, Main (83 in. OACH) 00590-44595-71 . 7-46 Frame, Weldment, Main (89 in. OACH) 00590-44607-71 . 7-46 Frame, Weldment, Main (93 in. OACH) 00590-44597-71 . 7-46 Frame, Weldment, Main (98 in. OACH) 00590-44587-71 . 7-46

A-6

Part No.

Page

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25- Alphabetical Parts Index

Description

Part No.

Fuse (100 Amp). . . . . . . . . . . . . . . . . . 00590-44466-71 Fuse (15 Amp) (FU5, FU6, FU7 and FU10). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-00552-71 Fuse (40 Amp). . . . . . . . . . . . . . . . . . . 00590-44501-71 Fuse (5 Amp) (FU8 and FU9). . . . . . . . . 00590-03446-71 Fuse (500 Amp). . . . . . . . . . . . . . . . . . 00590-44473-71 Fuse (600 Amp). . . . . . . . . . . . . . . . . . 00590-44500-71 Fuse, Piston . . . . . . . . . . . . . . . . . . . . . 00590-44608-71 Gate, Battery (With Spacer) . . . . . . . . . 00590-44384-71 Gate, Battery (With Spacer) . . . . . . . . . 00590-44385-71 Gate, Battery (With Spacer) . . . . . . . . . 00590-44386-71 Gear Reducer . . . . . . . . . . . . . . . . . . . 00590-43600-71 Gear Reducer . . . . . . . . . . . . . . . . . . . 00590-43601-71 Gear Reducer, Drive Unit, Left-Hand. . . . 00590-43601-71 Gear Reducer, Drive Unit, Right-Hand . . 00590-43600-71 Gear, Helical Pinion. . . . . . . . . . . . . . . 00590-44579-71 Gear, Helical . . . . . . . . . . . . . . . . . . . 00590-44571-71 Gear, Set, Spiral Bevel . . . . . . . . . . . . . 00590-44570-71 Gear, Wheel Set . . . . . . . . . . . . . . . . . 00590-47932-71 Gland . . . . . . . . . . . . . . . . . . . . . . . . 00590-45225-71 Grommet . . . . . . . . . . . . . . . . . . . . . . 00590-44250-71 Grommet . . . . . . . . . . . . . . . . . . . . . . 00590-44250-71 Grommet . . . . . . . . . . . . . . . . . . . . . . 00590-44250-71 Guard Weldment, Overhead . . . . . . . . 00590-45380-71 Guard Weldment, Overhead . . . . . . . . 00590-45381-71 Guard . . . . . . . . . . . . . . . . . . . . . . . . 00590-45186-71 Guard . . . . . . . . . . . . . . . . . . . . . . . . 00590-45186-71 Guard . . . . . . . . . . . . . . . . . . . . . . . . 00590-47075-71 Guard, Battery . . . . . . . . . . . . . . . . . . 00590-44270-71 Guard, Battery . . . . . . . . . . . . . . . . . . 00590-44271-71 Guard, Battery . . . . . . . . . . . . . . . . . . 00590-44272-71 Guard, Cable . . . . . . . . . . . . . . . . . . . 00590-44297-71 Guard, Cable . . . . . . . . . . . . . . . . . . . 00590-44367-71 Guard, Cable . . . . . . . . . . . . . . . . . . . 00590-44367-71 Guard, Cable . . . . . . . . . . . . . . . . . . . 00590-44367-71 Guard, Cable . . . . . . . . . . . . . . . . . . . 00590-44367-71 Guard, Chain . . . . . . . . . . . . . . . . . . . 00590-45246-71 Guard, Chain . . . . . . . . . . . . . . . . . . . 00590-45246-71 Guard, Finger . . . . . . . . . . . . . . . . . . . 00590-44181-71 Guard, Hose . . . . . . . . . . . . . . . . . . . . 00590-44668-71 Guard, Hose . . . . . . . . . . . . . . . . . . . . 00590-44768-71 Guard, Light . . . . . . . . . . . . . . . . . . . . 00590-44133-71 Guard, Light . . . . . . . . . . . . . . . . . . . . 00590-44134-71 Guard, Warning Light . . . . . . . . . . . . . 00590-03034-71 Guide. . . . . . . . . . . . . . . . . . . . . . . . . 00590-44083-71 Guide. . . . . . . . . . . . . . . . . . . . . . . . . 00590-44911-71 Guide, Bar . . . . . . . . . . . . . . . . . . . . . 00590-44667-71 Guide, Bar . . . . . . . . . . . . . . . . . . . . . 00590-44667-71 Guide, Lower (77 in. OACH) . . . . . . . . 00590-44670-71 Guide, Lower (77 in. OACH) . . . . . . . . 00590-44879-71 Guide, Lower (83 in. OACH) . . . . . . . . 00590-44670-71 Guide, Lower (83 in. OACH) . . . . . . . . 00590-44879-71 Guide, Lower (89 in. OACH) . . . . . . . . 00590-44671-71 Guide, Lower (89 in. OACH) . . . . . . . . 00590-44892-71 Guide, Lower (93 in. OACH) . . . . . . . . 00590-44672-71 Guide, Lower (93 in. OACH) . . . . . . . . 00590-44881-71 Guide, Lower (98 in. OACH) . . . . . . . . 00590-44641-71 Guide, Lower (98 in. OACH) . . . . . . . . 00590-44871-71 Guide, Spring . . . . . . . . . . . . . . . . . . . 00590-44589-71 Guide, Upper (77 in. OACH) . . . . . . . . 00590-44638-71 Guide, Upper (77 in. OACH) . . . . . . . . 00590-44875-71

Page

Description Guide, Guide, Guide, Guide, Guide, Guide, Guide, Guide,

. . 5-19 ..... . . 5-19 . . 5-19 . . 5-19 . . 5-19 . . 5-19 . . 7-45 . . 2-22 . . 2-22 . . 2-22 . . . 4-7 . . . 4-7 . . . 4-5 . . . 4-5 . . . 4-7 . . . 4-7 . . . 4-7 . . 6-49 . . 6-87 . . 5-51 . . 5-61 . . 5-64 . . . 2-7 . . . 2-7 . . 7-21 . . 7-33 . . 5-14 . . 2-29 . . 2-29 . . 2-29 . . 2-30 . . 2-17 . . 5-51 . . 5-61 . . 5-64 . . 7-11 . . 7-27 . . 5-64 . . 7-57 . . 7-79 . . 5-61 . . 5-61 . . 5-51 . . 5-21 . . 7-73 . . 7-53 . . 7-57 . . 7-53 . . 7-57 . . 7-53 . . 7-57 . . 7-53 . . 7-57 . . 7-53 . . 7-57 . . 7-53 . . 7-57 . . 7-46 . . 7-53 . . 7-57

Upper (83 Upper (83 Upper (89 Upper (89 Upper (93 Upper (93 Upper (98 Upper (98

Part No. in. in. in. in. in. in. in. in.

OACH) .

OACH) .

OACH) .

OACH) .

OACH) .

OACH) .

OACH) .

OACH) .

.. .. .. .. .. .. .. ..

.. .. .. .. .. .. .. ..

.. .. .. .. .. .. .. ..

. . . . . . . .

00590-44638-71 .

00590-44875-71 .

00590-44651-71 .

00590-44876-71 .

00590-44640-71 .

00590-44877-71 .

00590-44630-71 .

00590-44878-71 .

Page . 7-53 . 7-57 . 7-53 . 7-57 . 7-53 . 7-57 . 7-53 . 7-57

Handle Assembly (Standard) . . . . . . . . 00590-44115-71 . . 5-25 Handle Assembly (Standard) . . . . . . . . 00590-44115-71 . . 5-29 Handle Assembly . . . . . . . . . . . . . . . . 00590-45040-71 . . 6-34 Handle Assembly . . . . . . . . . . . . . . . . 00590-45041-71 . . 6-34 Handle Weldment . . . . . . . . . . . . . . . . 00590-45091-71 . . 6-37 Handle, Base . . . . . . . . . . . . . . . . . . . 00590-43995-71 . . 5-29 Handle, Left-Hand . . . . . . . . . . . . . . . . 00590-44105-71 . . 5-29 Handle, Right-Hand . . . . . . . . . . . . . . . 00590-44099-71 . . 5-29 Hardware Kit . . . . . . . . . . . . . . . . . . . 00590-39794-71 . . 5-53 Harness Assembly . . . . . . . . . . . . . . . 00590-44769-71 . . 7-79 Harness Assembly (107 in. OACH) . . . . 00590-44772-71 . . 7-79 Harness Assembly (83 in. OACH) . . . . . 00590-44770-71 . . 7-79 Harness Assembly (88 in. OACH) . . . . . 00590-44762-71 . . 7-79 Harness Assembly (95 in. OACH) . . . . . 00590-44774-71 . . 7-79 Harness Assembly (99 in. OACH) . . . . . 00590-44782-71 . . 7-79 Harness Assembly (JC10 to B1, S3, S4, S11 and S12). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44442-71 . . 5-13 Harness Assembly (JC4 TO JX4, S13, S14, LPC-1, JF5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44444-71 . . 5-13 Harness Assembly (JC5 to JD1) . . . . . . . 00590-44448-71 . . 5-13 Harness Assembly (JC6 to JH1) (Control Handle). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44449-71 . . 5-13 Harness Assembly (JC7 to S2 and JS2) . 00590-44450-71 . . 5-13 Harness Assembly (JC8 to JF2 and Contactor Panel). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44462-71 . . 5-13 Harness Assembly (JC9, SOL-1, SOL-4 thru 9 and JPH3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44452-71 . . 5-13 Harness Assembly (JF1, to TP1 and TP4). 00590-44454-71 . . 5-13 Harness Assembly (JF3 to Key Switch, EPO). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44447-71 . . 5-13 Harness Assembly (JX1 to JTR1) . . . . . . . 00590-44445-71 . . 5-13 Harness Assembly (JX2 to JLT1) . . . . . . . 00590-44446-71 . . 5-13 Harness Assembly (PS11 to BW and MT) 00590-44456-71 . . 5-13 Harness Assembly (PS12 to BW and MT) 00590-44455-71 . . 5-13 Harness Assembly (PS8 to BW and MT) . 00590-44457-71 . . 5-13 Harness Assembly (Sol-2 and 10 to JH2) 00590-45402-71 . . 5-14 Harness Assembly . . . . . . . . . . . . . . . . 00590-44463-71 . . 5-19 Harness Assembly . . . . . . . . . . . . . . . . 00590-44472-71 . . 5-19 Harness Assembly . . . . . . . . . . . . . . . . 00590-44474-71 . . 5-19 Harness Assembly . . . . . . . . . . . . . . . . 00590-44835-71 . . 7-80 Harness Assembly . . . . . . . . . . . . . . . . 00590-47874-71 . . 5-61 Harness Assembly . . . . . . . . . . . . . . . . 00590-47875-71 . . 5-51 Harness, Wiring . . . . . . . . . . . . . . . . . 00590-44014-71 . . 5-29

Hinge . . . . . . . . .

Hook, Lower . . . . .

Hook, Lower . . . . .

Horn Assembly . . .

Horn Harness . . . .

Horn With Bracket.

A-7

.. .. .. .. .. ..

.. .. .. .. .. ..

.. .. .. .. .. ..

.. .. .. .. .. ..

.. .. .. .. .. ..

.. .. .. .. .. ..

.. .. .. .. .. ..

. . . . . .

00590-46704-71 .

00590-44903-71 .

00590-45499-71 .

00590-44045-71 .

00590-44050-71 .

00590-42261-71 .

. 2-30 . 7-73 . 7-75 . 5-31 . 5-31 . 5-31

Page Revised 12/01/2009

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Alphabetical Parts Index

Description

Part No.

Page

Description

Page

Hose Assembly (Bottlers Tilt) . . . . . . . . 00590-47864-71 . 6-17 Hose Assembly (Bottlers Tilt) . . . . . . . . . 00590-44114-71 . 6-17 Hose Assembly (Bottlers Tilt) . . . . . . . . . 00590-44122-71 . 6-17 Hose Assembly (HAS, ATR to Manifold ATR). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44041-71 . 6-17 Hose Assembly (HSA Spool to Manifold V1 and 2) ............. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44020-71 . 6-17 Hose Assembly (HSA to Manifold P1) . . 00590-44042-71 . 6-17 Hose Assembly (Lift Pump to Manifold) . 00590-44245-71 . 6-17 Hose Assembly (Lift Pump to Manifold) . 00590-44247-71 . 6-17 Hose Assembly (Lift Pump to Manifold) . 00590-44255-71 . 6-17 Hose Assembly (Manifold to Cylinder) (Quad Mast). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44039-71 . 6-17 Hose Assembly (Manifold to Cylinder) (Quad Mast). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44049-71 . 6-17 Hose Assembly (Manifold to Cylinder) (Quad Mast). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44055-71 . 6-17 Hose Assembly (Manifold to Cylinder) (Standard Mast). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44032-71 . 6-17 Hose Assembly (Manifold to Cylinder) (Standard Mast). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44225-71 . 6-17 Hose Assembly (Manifold to Cylinder) (Standard Mast). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44244-71 . 6-17 Hose Assembly (Standard Tilt) . . . . . . . 00590-44091-71 . 6-17 Hose Assembly (Standard Tilt) . . . . . . . 00590-44092-71 . 6-17 Hose Assembly (Standard Tilt) . . . . . . . 00590-44098-71 . 6-17 Hose Assembly (Standard Tilt) . . . . . . . 00590-47863-71 . 6-18 Hose Assembly (Tilt) . . . . . . . . . . . . . . 00590-44120-71 . 6-17 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-44089-71 . 6-17 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-44097-71 . 6-17 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-44102-71 . 6-17 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-44111-71 . 6-18 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-44674-71 . 7-39 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-44684-71 . 7-39 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-44695-71 . 7-39 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-44833-71 . 7-80 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-44834-71 . 7-80 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-44850-71 . 7-65 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-44865-71 . 7-65 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-44866-71 . 7-65 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-44867-71 . 7-65 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-44868-71 . 7-65 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-44882-71 . 7-65 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-44894-71 . 7-65 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-44916-71 . 7-65 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-44917-71 . 7-65 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-44918-71 . 7-65 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-44927-71 . 7-71 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-44929-71 . 7-71 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-45236-71 . . 7-5 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-45237-71 . . 7-5 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-47074-71 . . 6-9 Hose Assembly . . . . . . . . . . . . . . . . . . 00590-47909-71 . 7-71 Hose Assembly, Free Lift (77 in. OACH) 00590-44649-71 . 7-54 Hose Assembly, Free Lift (77 in. OACH) 00590-44728-71 . 7-43 Hose Assembly, Free Lift (77 in. OACH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44649-71 . 7-58 Hose Assembly, Free Lift (77 in. OACH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44889-71 . 7-58 Hose Assembly, Free Lift (83 in. OACH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44718-71 . 7-43

Horn, Alarm . . . . . . . . . . . . . . . . . . . . 00590-40580-71 . . 5-62 Hose (77 in. OACH) . . . . . . . . . . . . . . 00590-45113-71 . . 7-21 Hose (77 in. OACH) . . . . . . . . . . . . . . 00590-45113-71 . . 7-33 Hose (83 in. OACH) . . . . . . . . . . . . . . 00590-45145-71 . . 7-21 Hose (83 in. OACH) . . . . . . . . . . . . . . 00590-45145-71 . . 7-33 Hose (89 in. OACH) . . . . . . . . . . . . . . 00590-45179-71 . . 7-21 Hose (89 in. OACH) . . . . . . . . . . . . . . 00590-45179-71 . . 7-33 Hose (95 in. OACH) . . . . . . . . . . . . . . 00590-45180-71 . . 7-21 Hose (95 in. OACH) . . . . . . . . . . . . . . 00590-45180-71 . . 7-33 Hose Assembly . . . . . . . . . . . . . . . . . 00590-44526-71 . . . 3-9 Hose Assembly . . . . . . . . . . . . . . . . . 00590-44527-71 . . . 3-9 Hose Assembly . . . . . . . . . . . . . . . . . 00590-44528-71 . . . 3-9 Hose Assembly . . . . . . . . . . . . . . . . . 00590-47865-71 . . . 3-9 Hose Assembly (107 in. OACH) . . . . . . 00590-44781-71 . . 7-79 Hose Assembly (107 in. OACH) . . . . . . 00590-44830-71 . . 7-80 Hose Assembly (107 in. OACH) . . . . . . 00590-44894-71 . . 7-79 Hose Assembly (107 in. OACH) . . . . . . 00590-47862-71 . . 7-39 Hose Assembly (83 in. OACH) . . . . . . . 00590-44779-71 . . 7-79 Hose Assembly (83 in. OACH) . . . . . . . 00590-44803-71 . . 7-80 Hose Assembly (83 in. OACH) . . . . . . . 00590-44865-71 . . 7-79 Hose Assembly (83 in. OACH) . . . . . . . 00590-47910-71 . . 7-39 Hose Assembly (88 in. OACH) . . . . . . . 00590-44806-71 . . 7-79 Hose Assembly (88 in. OACH) . . . . . . . 00590-44831-71 . . 7-80 Hose Assembly (88 in. OACH) . . . . . . . 00590-44866-71 . . 7-79 Hose Assembly (88 in. OACH) . . . . . . . 00590-47859-71 . . 7-39 Hose Assembly (95 in. OACH) (1 Auxiliary Function). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44830-71 . . 7-79 Hose Assembly (95 in. OACH) . . . . . . . 00590-44832-71 . . 7-80 Hose Assembly (95 in. OACH) . . . . . . . 00590-44838-71 . . 7-79 Hose Assembly (95 in. OACH) . . . . . . . 00590-44867-71 . . 7-79 Hose Assembly (95 in. OACH) . . . . . . . 00590-47860-71 . . 7-39 Hose Assembly (99 in. OACH) . . . . . . . 00590-44780-71 . . 7-79 Hose Assembly (99 in. OACH) . . . . . . . 00590-44829-71 . . 7-80 Hose Assembly (99 in. OACH) . . . . . . . 00590-44868-71 . . 7-79 Hose Assembly (99 in. OACH) . . . . . . . 00590-47861-71 . . 7-39 Hose Assembly (Auxiliary Manifold to Mast) (Quad and 4K. . . . . .

Two Stage) . . . . . . . . . . . . . . . . . . . . . 00590-43990-71 . . 6-17 Hose Assembly (Auxiliary Manifold to Mast) (Quad and 4K Two Stage) . . . . . . . . . . . . . . . . . . . . . 00590-44010-71 . . 6-17 Hose Assembly (Auxiliary Manifold to Mast) (Quad and 4K Two Stage) . . . . . . . . . . . . . . . . . . . . . 00590-44012-71 . . 6-17 Hose Assembly (Auxiliary Manifold to Mast) (Quad and 4K Two Stage) . . . . . . . . . . . . . . . . . . . . . 00590-44016-71 . . 6-17 Hose Assembly (Auxiliary Manifold to Mast) (Standard). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-43991-71 . . 6-17 Hose Assembly (Auxiliary Manifold to Mast) (Standard). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-43992-71 . . 6-17 Hose Assembly (Auxiliary Manifold to Mast) (Standard). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-43996-71 . . 6-17 Hose Assembly (Auxiliary Manifold to Mast) (Standard). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44001-71 . . 6-17 Hose Assembly (Auxiliary Manifold to Mast) (Standard). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44002-71 . . 6-17 Hose Assembly (Auxiliary Manifold to Mast) (Standard). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44023-71 . . 6-17 Hose Assembly (Auxiliary Pump to Manifold). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44007-71 . . 6-17 Hose Assembly (Auxiliary Pump to Manifold). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44009-71 . . 6-17 Hose Assembly (Auxiliary Pump to Manifold) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44104-71 . . 6-17

1/08/2008

Part No.

A-8

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25- Alphabetical Parts Index

Description

Part No.

Hose Assembly, Free Lift (83 in. OACH) . 00590-44771-71 Hose Assembly, Free Lift (83 in. OACH) . 00590-44771-71 Hose Assembly, Free Lift (83 in. OACH) . 00590-44890-71 Hose Assembly, Free Lift (89 in. OACH) . 00590-44596-71 Hose Assembly, Free Lift (89 in. OACH) . 00590-44596-71 Hose Assembly, Free Lift (89 in. OACH) . 00590-44730-71 Hose Assembly, Free Lift (89 in. OACH) . 00590-44891-71 Hose Assembly, Free Lift (93 in. OACH) . 00590-44731-71 Hose Assembly, Free Lift (93 in. OACH) . 00590-44738-71 Hose Assembly, Free Lift (93 in. OACH) . 00590-44860-71 Hose Assembly, Free Lift (93 in. OACH) . 00590-44738-71 Hose Assembly, Free Lift (98 in. OACH) . 00590-44732-71 Hose Assembly, Free Lift (98 in. OACH) . 00590-44858-71 Hose Assembly, Free Lift (98 in. OACH) . 00590-44872-71 Hose Assembly, Free Lift (98 in. OACH) . 00590-44872-71 Hose Assembly, Mast (77 in. OACH) . . . 00590-44644-71 Hose Assembly, Mast (77 in. OACH) . . . 00590-44644-71 Hose Assembly, Mast (77 in. OACH) . . . 00590-44886-71 Hose Assembly, Mast (83 in. OACH) . . . 00590-44644-71 Hose Assembly, Mast (83 in. OACH) . . . 00590-44645-71 Hose Assembly, Mast (83 in. OACH) . . . 00590-44645-71 Hose Assembly, Mast (89 in. OACH) . . . 00590-44646-71 Hose Assembly, Mast (89 in. OACH) . . . 00590-44646-71 Hose Assembly, Mast (89 in. OACH) . . . 00590-44887-71 Hose Assembly, Mast (93 in. OACH) . . . 00590-44647-71 Hose Assembly, Mast (93 in. OACH) . . . 00590-44646-71 Hose Assembly, Mast (93 in. OACH) . . . 00590-44647-71 Hose Assembly, Mast (98 in. OACH) . . . 00590-44648-71 Hose Assembly, Mast (98 in. OACH) . . . 00590-44648-71 Hose Assembly, Mast (98 in. OACH) . . . 00590-44888-71 Hose Guard . . . . . . . . . . . . . . . . . . . . 00590-44668-71 Hose . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45177-71 Hose . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45197-71 Hose, Drain . . . . . . . . . . . . . . . . . . . . 00590-03548-71 Hose, Formed (Manifold Return) . . . . . . 00590-44232-71 Hose, Formed (Manifold Return) . . . . . . 00590-44233-71 Hose, Formed (Manifold Return) . . . . . . 00590-44256-71 Hose, Lift, Suction . . . . . . . . . . . . . . . . 00590-44138-71 Hose, Steer, Suction, Formed . . . . . . . . 00590-44157-71 Hose, Suction, Auxiliary . . . . . . . . . . . . 00590-44137-71 Housing, Coil . . . . . . . . . . . . . . . . . . . 00590-44058-71 Housing, Coil . . . . . . . . . . . . . . . . . . . 00590-44059-71 Housing, Machined Gear, Left-Hand . . . 00590-44520-71 Housing, Machined Gear, Right-Hand . . 00590-44519-71 Hub . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44550-71 Hub . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-46631-71 Hub, Machine . . . . . . . . . . . . . . . . . . . 00590-44317-71 Hub, Steer . . . . . . . . . . . . . . . . . . . . . 00590-47878-71 Hydraulic Motor . . . . . . . . . . . . . . . . . 00590-47911-71 Inner Upright (77 in. OACH). . . . . . . . . 00590-45134-71 Inner Upright (77 in. OACH). . . . . . . . . 00590-45134-71 Inner Upright (83 in. OACH). . . . . . . . . 00590-45146-71 Inner Upright (83 in. OACH). . . . . . . . . 00590-45146-71 Inner Upright (89 in. OACH). . . . . . . . . 00590-45147-71 Inner Upright (95 in. OACH). . . . . . . . . 00590-45148-71 Inner Upright (95 in. OACH). . . . . . . . . 00590-45148-71 Inner Upright 89 in. OACH) . . . . . . . . . 00590-45147-71 Insulator . . . . . . . . . . . . . . . . . . . . . . . 00590-44477-71 Insulator, Shoulder, Washer . . . . . . . . . 00590-03218-71 Insulator, Standoff . . . . . . . . . . . . . . . . 00590-44438-71 Insulator, Standoff . . . . . . . . . . . . . . . . 00590-44492-71

Page

Description

Part No.

Page

Insulator, Standoff . . . . . . . . . . . . . . . . 00590-44494-71 .

Jack, Banana . . . . . . . . . . . . . . . . . . . 00590-03577-71 .

Key (Set of 2) . . . . . . . . . . . . . . . . . . . 00590-04577-71 .

Key . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47914-71 .

Key, Parallel . . . . . . . . . . . . . . . . . . . . 00590-47929-71 .

Key, Woodruff . . . . . . . . . . . . . . . . . . 00590-03088-71 .

Key, Woodruff . . . . . . . . . . . . . . . . . . 00590-47908-71 .

Knob Alteration . . . . . . . . . . . . . . . . . . 00590-45093-71 .

Knob . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45094-71 .

Knob, Steer . . . . . . . . . . . . . . . . . . . . 00590-44544-71 .

Label . . . . . . . . . . . . . . . . . . . . . . . . . 00590-05283-71 .

Label . . . . . . . . . . . . . . . . . . . . . . . . . 00590-05283-71 .

Label . . . . . . . . . . . . . . . . . . . . . . . . . 00590-41928-71 .

Lamp Assembly, Warning (Amber) . . . . 00590-44234-71 .

Lamp Assembly, Warning (Red) . . . . . . 00590-44224-71 .

Lamp, Warning Assembly (Amber) . . . . 00590-02785-71 .

Lamp, Warning Assembly (Blue) . . . . . . 00590-02786-71 .

Lamp, Warning Assembly (Clear) . . . . . 00590-05184-71 .

Lamp, Warning Assembly (Green) . . . . . 00590-05269-71 .

Lamp, Warning Assembly (Red) . . . . . . 00590-02784-71 .

Left-Hand Main Lift Cylinder (77 in. OACH). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45326-71 .

Left-Hand Main Lift Cylinder (83 in. OACH). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45327-71 .

Left-Hand Main Lift Cylinder (89 in. OACH). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45328-71 .

Left-Hand Main Lift Cylinder (93 in. OACH). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45329-71 .

Left-Hand Main Lift Cylinder (95 in. OACH). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45330-71 .

Lens (Amber). . . . . . . . . . . . . . . . . . . . 00590-05266-71 .

Lens (Blue) . . . . . . . . . . . . . . . . . . . . . 00590-05268-71 .

Lens (Clear) . . . . . . . . . . . . . . . . . . . . 00590-39792-71 .

Lens (Green) . . . . . . . . . . . . . . . . . . . . 00590-05270-71 .

Lens (Red) . . . . . . . . . . . . . . . . . . . . . . 00590-39789-71 .

Lever, Valve . . . . . . . . . . . . . . . . . . . . 00590-44121-71 .

Lift Pump (Quad or Two Stage and 4K Masts Only). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45310-71 .

Lift Pump. . . . . . . . . . . . . . . . . . . . . . . 00590-45309-71 .

Light Assembly, Travel . . . . . . . . . . . . . 00590-44152-71 .

Light, Bin . . . . . . . . . . . . . . . . . . . . . . 00590-44131-71 .

Light, Warning (Amber) . . . . . . . . . . . . 00590-44224-71 .

Light, Warning (Blue) . . . . . . . . . . . . . . 00590-45395-71 .

Light, Warning (Clear) . . . . . . . . . . . . . 00590-45397-71 .

Light, Warning (Green) . . . . . . . . . . . . 00590-45396-71 .

Light, Warning (Red) . . . . . . . . . . . . . . 00590-44234-71 .

Line Assembly . . . . . . . . . . . . . . . . . . 00590-46408-71 .

Line Assembly . . . . . . . . . . . . . . . . . . 00590-46409-71 .

Line Assembly . . . . . . . . . . . . . . . . . . . 00590-44935-71 .

Line Assembly . . . . . . . . . . . . . . . . . . . 00590-45027-71 .

Line Assembly . . . . . . . . . . . . . . . . . . . 00590-45028-71 .

Line Assembly . . . . . . . . . . . . . . . . . . . 00590-45201-71 .

Link . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44094-71 .

Link, Chain . . . . . . . . . . . . . . . . . . . . . 00590-44331-71 .

Link, Connecting . . . . . . . . . . . . . . . . . 00590-03464-71 .

Link, Connecting . . . . . . . . . . . . . . . . . 00590-45206-71 .

Link, Connecting, Chain . . . . . . . . . . . . 00590-44331-71 .

Locator, Spring . . . . . . . . . . . . . . . . . . 00590-44074-71 .

Locator, Spring . . . . . . . . . . . . . . . . . . 00590-44235-71 .

Lower Bearing Composite. . . . . . . . . . . 00590-44900-71 .

Lower Hook (Service Kit). . . . . . . . . . . . 00590-44784-71 .

. . 7-54 . . 7-58 . . 7-58 . . 7-54 . . 7-58 . . 7-43 . . 7-58 . . 7-43 . . 7-54 . . 7-58 . . 7-58 . . 7-43 . . 7-58 . . 7-54 . . 7-58 . . 7-53 . . 7-58 . . 7-57 . . 7-57 . . 7-53 . . 7-58 . . 7-53 . . 7-58 . . 7-57 . . 7-58 . . 7-57 . . 7-54 . . 7-58 . . 7-54 . . 7-57 . . 7-53 . . 7-23 . . 7-23 . . . 6-9 . . 6-17 . . 6-17 . . 6-17 . . . 6-9 . . . 6-9 . . . 6-9 . . 5-21 . . 5-21 . . . 4-7 . . . 4-7 . . 4-13 . . . 3-5 . . . 3-7 . . . 3-5 . . 6-47 . . 7-12 . . 7-28 . . 7-12 . . 7-28 . . 7-28 . . 7-12 . . 7-28 . . 7-12 . . 5-19 . . 5-31 . . 5-14 . . 5-19

A-9

. 5-19 . 5-14 . 5-14 . . 3-3 . 6-49 . . 4-5 . . 3-5 . 6-37 . 6-37 . 3-10 . 5-19 . 5-53 . 5-29 . 5-51 . 5-51 . 5-53 . 5-53 . 5-53 . 5-53 . 5-53 .... . 6-83 .... . 6-83 .... . 6-83 .... . 6-83 .... . 6-83 . 5-53 . 5-53 . 5-53 . 5-53 . 5-53 . 5-25 .... . 6-50 . 6-50 . 5-61 . 5-61 . 5-53 . 5-53 . 5-53 . 5-53 . 5-53 . . 3-9 . . 3-9 . 7-71 . 6-29 . 6-29 . . 7-5 . 5-25 . 5-25 . 7-40 . . 7-5 . . 3-3 . 5-21 . 5-21 . 7-73 . 7-73

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Alphabetical Parts Index

Description

Part No.

Manager, Vehicle . . . . . . . . . . . . . . .

Manifold (High Speed Auxiliary) . . . . . .

Manifold (High Speed) . . . . . . . . . . . .

Manifold (High Speed) . . . . . . . . . . . .

Manifold (High Speed) . . . . . . . . . . . .

Manifold (High Speed) . . . . . . . . . . . .

Manifold Assembly (2 Valve) . . . . . . . .

Manifold Assembly (3 Valve) . . . . . . . .

Manifold Assembly (High Speed) . . . . .

Manifold Assembly (High Speed) . . . . .

Manifold Assembly (High Speed) . . . . .

Manifold Assembly (High Speed) . . . . .

Manifold Assembly . . . . . . . . . . . . . . .

Manifold Assembly, Auxiliary . . . . . . . .

Manifold Assembly, Auxiliary . . . . . . . .

Manifold Assembly, Auxiliary . . . . . . . .

Manifold Assembly, Auxiliary . . . . . . . .

Manifold Block, Machined . . . . . . . . . .

Manifold . . . . . . . . . . . . . . . . . . . . . .

Manifold . . . . . . . . . . . . . . . . . . . . . .

Manifold . . . . . . . . . . . . . . . . . . . . . .

Manifold . . . . . . . . . . . . . . . . . . . . . .

Manifold . . . . . . . . . . . . . . . . . . . . . .

Manifold, Auxiliary . . . . . . . . . . . . . .

Manifold, Auxiliary . . . . . . . . . . . . . . .

Manifold, Auxiliary . . . . . . . . . . . . . . .

Manual Spool Valve . . . . . . . . . . . . . .

Mast Mounting Kit . . . . . . . . . . . . . . .

Mast Mounting Kit. . . . . . . . . . . . . . . .

Mast Mounting Kit. . . . . . . . . . . . . . . .

Mast Mounting Kit. . . . . . . . . . . . . . . .

Module Assembly, Attachment . . . . . . .

Module Assembly, Transducer . . . . . . .

Module Diode Assembly . . . . . . . . . . .

Motor Assembly, Auxiliary . . . . . . . . . .

Motor Banding Kit. . . . . . . . . . . . . . . .

Motor, Hydraulic. . . . . . . . . . . . . . . . .

Motor, Lift (3K, 3.5K and 4K Standard) .

Motor, Lift (4K Standard) . . . . . . . . . . .

Motor, Lift (5K Standard) . . . . . . . . . . .

Motor, Lift (EE) . . . . . . . . . . . . . . . . . .

Motor, Lift . . . . . . . . . . . . . . . . . . . . .

Motor, Lift) . . . . . . . . . . . . . . . . . . . . .

Motor, Steer . . . . . . . . . . . . . . . . . . . .

Motor, Steer . . . . . . . . . . . . . . . . . . . .

Motor, Traction (4K and 5K EE) . . . . . .

Motor, Traction (4K Standard) . . . . . . .

Motor, Traction (5K Standard) . . . . . . .

Motor, Traction . . . . . . . . . . . . . . . . . .

Motor, Traction . . . . . . . . . . . . . . . . . .

Motor, Traction . . . . . . . . . . . . . . . . . .

No Hand Hold . . . . . . . . . . . . . . . . . .

No Step . . . . . . . . . . . . . . . . . . . . . . .

No Step . . . . . . . . . . . . . . . . . . . . . . .

Nut . . . . . . . . . . . . . . . . . . . . . . . . . .

Nut . . . . . . . . . . . . . . . . . . . . . . . . . .

Nut . . . . . . . . . . . . . . . . . . . . . . . . . .

Nut . . . . . . . . . . . . . . . . . . . . . . . . . .

Nut . . . . . . . . . . . . . . . . . . . . . . . . . .

Nut . . . . . . . . . . . . . . . . . . . . . . . . . .

Nut . . . . . . . . . . . . . . . . . . . . . . . . . .

00590-48942-71 .

00590-44495-71 .

00590-45045-71 .

00590-45307-71 .

00590-45045-71 .

00590-45307-71 .

00590-44845-71 .

00590-44846-71 .

00590-45306-71 .

00590-45029-71 .

00590-45306-71 .

00590-45029-71 .

00590-45305-71 .

00590-44143-71 .

00590-44150-71 .

00590-44155-71 .

00590-45304-71 .

00590-45037-71 .

00590-45014-71 .

00590-45054-71 .

00590-45065-71 .

00590-45066-71 .

00590-45305-71 .

00590-44650-71 .

00590-45058-71 .

00590-44495-71 .

00590-45308-71 .

00590-45276-71 .

00590-45276-71 .

00590-45276-71 .

00590-45276-71 .

00590-44471-71 .

00590-47891-71 .

00590-44767-71 .

00590-44227-71 .

00590-45105-71 .

00590-46976-71 .

00590-45301-71 .

00590-45301-71 .

00590-45090-71 .

00590-45302-71 .

00590-45090-71 .

00590-45302-71 .

00590-44246-71 .

00590-44246-71 .

00590-44542-71 .

00590-45290-71 .

00590-45291-71 .

00590-44542-71 .

00590-45290-71 .

00590-45291-71 .

00590-45270-71 .

00590-45271-71 .

00590-45273-71 .

00590-00387-71 .

00590-02881-71 .

00590-02912-71 .

00590-02992-71 .

00590-02992-71 .

00590-02992-71 .

00590-02992-71 .

1/08/2008

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page

Description

5-14 6-27 6-31 6-31 6-33 6-33 7-83 7-83 6-29 6-31 6-31 6-29 6-23 6-25 6-25 6-25 6-25 6-33 6-73 6-23 6-27 6-27 6-21 6-25 6-25 6-25 6-34 7-61 7-25 7-41 . 7-9 5-14 6-21 7-79 6-43 6-43 . 3-3 6-40 5-41 5-45 5-43 6-40 6-40 5-47 6-45 5-39 5-35 5-37 . 4-5 . 4-5 . 4-5 . 7-9 . 7-9 . 7-9 3-10 . 4-5 5-64 5-51 . 7-5 7-65 7-71

Nut . . . . . . . .

Nut . . . . . . . .

Nut . . . . . . . .

Nut . . . . . . . .

Nut . . . . . . . .

Nut . . . . . . . .

Nut . . . . . . . .

Nut . . . . . . . .

Nut . . . . . . . .

Nut . . . . . . . .

Nut . . . . . . . .

Nut . . . . . . . .

Nut . . . . . . . .

Nut . . . . . . . .

Nut . . . . . . . .

Nut . . . . . . . .

Nut . . . . . . . .

Nut . . . . . . . .

Nut . . . . . . . .

Nut . . . . . . . .

Nut . . . . . . . .

Nut . . . . . . . .

Nut . . . . . . . .

Nut . . . . . . . .

Nut . . . . . . . .

Nut . . . . . . . .

Nut . . . . . . . .

Nut . . . . . . . .

Nut . . . . . . . .

Nut . . . . . . . .

Nut . . . . . . . .

Nut . . . . . . . .

Nut . . . . . . . .

Nut . . . . . . . .

Nut . . . . . . . .

Nut . . . . . . . .

Nut . . . . . . . .

Nut . . . . . . . .

Nut . . . . . . . .

Nut . . . . . . . .

Nut . . . . . . . .

Nut . . . . . . . .

Nut . . . . . . . .

Nut, Clamp . .

Nut, Clamp . .

Nut, Jam . . . .

Nut, Jam . . . .

Nut, Jam . . . .

Nut, Jam . . . .

Nut, Jam . . . .

Nut, Jam . . . .

Nut, Jam . . . .

Nut, Lock . . . .

Nut, Push . . . .

Nut, Retainer .

Orbitrol Valve Orifice Disc . .

O-Ring. . . . . .

O-Ring. . . . . .

O-Ring. . . . . .

O-Ring. . . . . .

A-10

Part No. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..

.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..

.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..

.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..

.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..

.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..

.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

00590-02992-71 00590-03093-71 00590-03093-71 00590-03177-71 00590-03435-71 00590-03435-71 00590-03435-71 00590-03435-71 00590-03551-71 00590-03584-71 00590-03584-71 00590-03592-71 00590-44095-71 00590-44112-71 00590-44184-71 00590-44316-71 00590-44639-71 00590-44639-71 00590-44661-71 00590-44661-71 00590-44707-71 00590-44741-71 00590-44855-71 00590-44901-71 00590-44914-71 00590-45092-71 00590-45193-71 00590-45193-71 00590-45202-71 00590-45202-71 00590-45214-71 00590-45226-71 00590-45244-71 00590-45244-71 00590-45257-71 00590-45257-71 00590-45262-71 00590-45262-71 00590-45262-71 00590-45262-71 00590-45262-71 00590-45267-71 00590-45500-71 00590-46928-71 00590-47847-71 00590-45257-71 00590-45257-71 00590-45257-71 00590-45257-71 00590-45257-71 00590-45262-71 00590-45262-71 00590-44480-71 00590-44563-71 00590-44350-71 00590-47913-71 00590-46349-71 00590-03440-71 00590-03441-71 00590-39798-71 00590-47918-71

Page . 7-79 . 5-14 . 5-19 . . 4-5 . 5-14 . 5-19 . 5-61 . 6-39 . . 6-9 . . 2-7 . 5-14 . . 3-3 . 5-25 . 5-25 . 5-64 . . 3-5 . 7-53 . 7-57 . 7-53 . 7-57 . 7-40 . 7-40 . 7-61 . 7-73 . 7-73 . 6-37 . 7-53 . 7-57 . 7-39 . . 7-5 . . 7-5 . 6-87 . 7-11 . 7-27 . 7-45 . 7-49 . 7-15 . 7-17 . 7-31 . 7-45 . 7-49 . . 7-6 . 7-75 . . 4-7 . . 4-7 . 7-11 . 7-15 . 7-17 . 7-27 . 7-31 . 7-11 . 7-27 . 5-21 . 4-15 . 2-17 . 6-49 . 6-23 . 6-53 . . 6-9 . 5-53 . 6-49

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25- Alphabetical Parts Index

Description

Part No.

O-Ring . . . . . . . . . . . . . . . . . . . . . . . . 00590-47921-71 Outer Upright (77 in. OACH) . . . . . . . . 00590-45141-71 Outer Upright (77 in. OACH) . . . . . . . . 00590-45141-71 Outer Upright (83 in. OACH) . . . . . . . . 00590-45142-71 Outer Upright (83 in. OACH) . . . . . . . . 00590-45142-71 Outer Upright (89 in. OACH) . . . . . . . . 00590-45155-71 Outer Upright (89 in. OACH) . . . . . . . . 00590-45155-71 Outer Upright (95 in. OACH) . . . . . . . . 00590-45144-71 Outer Upright (95 in. OACH) . . . . . . . . 00590-45144-71 Packing, O-Ring. . . . . . . . . . . . . . . . . . 00590-03440-71 Pad Lower. . . . . . . . . . . . . . . . . . . . . . 00590-45518-71 Pad Lower, Hook . . . . . . . . . . . . . . . . . 00590-45498-71 Pad . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44629-71 Pad, Backseat . . . . . . . . . . . . . . . . . . . 00590-44360-71 Pad, Cushion . . . . . . . . . . . . . . . . . . . 00590-45915-71 Pad, Deadman Pedal . . . . . . . . . . . . . . 00590-44370-71 Pad, Door . . . . . . . . . . . . . . . . . . . . . . 00590-44307-71 Pad, Elbow . . . . . . . . . . . . . . . . . . . . . 00590-44380-71 Pad, Floor . . . . . . . . . . . . . . . . . . . . . . 00590-44372-71 Pad, Foam, Mounting . . . . . . . . . . . . . . 00590-39796-71 Pad, Upper . . . . . . . . . . . . . . . . . . . . . 00590-45506-71 Pallet Guard . . . . . . . . . . . . . . . . . . . . 00590-44828-71 Pedal Weldment . . . . . . . . . . . . . . . . . 00590-44562-71 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-00182-71 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-43993-71 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45123-71 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45263-71 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45263-71 Pin, Chain. . . . . . . . . . . . . . . . . . . . . . 00590-45123-71 Pin, Chain. . . . . . . . . . . . . . . . . . . . . . 00590-45123-71 Pin, Chain, Boot Strap . . . . . . . . . . . . . 00590-44618-71 Pin, Chain, Free Lift . . . . . . . . . . . . . . . 00590-45123-71 Pin, Clevis. . . . . . . . . . . . . . . . . . . . . . 00590-44870-71 Pin, Cotter. . . . . . . . . . . . . . . . . . . . . . 00590-44857-71 Pin, Cotter. . . . . . . . . . . . . . . . . . . . . . 00590-45212-71 Pin, Cotter. . . . . . . . . . . . . . . . . . . . . . 00590-45248-71 Pin, Cotter. . . . . . . . . . . . . . . . . . . . . . 00590-45248-71 Pin, Cotter. . . . . . . . . . . . . . . . . . . . . . 00590-45248-71 Pin, Cotter. . . . . . . . . . . . . . . . . . . . . . 00590-45248-71 Pin, Cotter. . . . . . . . . . . . . . . . . . . . . . 00590-45248-71 Pin, Cotter. . . . . . . . . . . . . . . . . . . . . . 00590-45248-71 Pin, Cotter. . . . . . . . . . . . . . . . . . . . . . 00590-45248-71 Pin, Cotter. . . . . . . . . . . . . . . . . . . . . . 00590-45249-71 Pin, Cotter. . . . . . . . . . . . . . . . . . . . . . 00590-45249-71 Pin, Cotter. . . . . . . . . . . . . . . . . . . . . . 00590-45249-71 Pin, Cotter. . . . . . . . . . . . . . . . . . . . . . 00590-45249-71 Pin, Cotter. . . . . . . . . . . . . . . . . . . . . . 00590-45249-71 Pin, Cotter. . . . . . . . . . . . . . . . . . . . . . 00590-45249-71 Pin, Cotter. . . . . . . . . . . . . . . . . . . . . . 00590-45249-71 Pin, Dowel . . . . . . . . . . . . . . . . . . . . . 00590-44613-71 Pin, Dowel . . . . . . . . . . . . . . . . . . . . . 00590-47888-71 Pin, Lock . . . . . . . . . . . . . . . . . . . . . . . 00590-44273-71 Pin, Pulley Bracket . . . . . . . . . . . . . . . . 00590-44748-71 Pin, Pulley Bracket . . . . . . . . . . . . . . . . 00590-44748-71 Pin, Pulley Free Lift . . . . . . . . . . . . . . . . 00590-45208-71 Pin, Pulley . . . . . . . . . . . . . . . . . . . . . . 00590-45219-71 Pin, Quick Disconnect. . . . . . . . . . . . . . 00590-44909-71 Pin, Roll . . . . . . . . . . . . . . . . . . . . . . . 00590-44912-71 Pin, Roll . . . . . . . . . . . . . . . . . . . . . . . 00590-45004-71 Pin, Split . . . . . . . . . . . . . . . . . . . . . . . 00590-45497-71 Pin, Spring . . . . . . . . . . . . . . . . . . . . . 00590-00043-71

Page . . 6-49 . . 7-11 . . 7-27 . . 7-11 . . 7-27 . . 7-11 . . 7-27 . . 7-12 . . 7-27 . . 6-73 . . 7-75 . . 7-75 . . 7-45 . . 2-17 . . 6-18 . . 2-17 . . 2-30 . . 2-17 . . 2-17 . . 5-53 . . 7-75 . . 7-73 . . 4-15 . . 6-37 . . 5-29 . . 7-49 . . 7-11 . . 7-27 . . 7-15 . . 7-17 . . 7-45 . . 7-45 . . 7-61 . . 7-61 . . . 7-5 . . 7-11 . . 7-15 . . 7-17 . . 7-27 . . 7-31 . . 7-45 . . 7-49 . . 7-11 . . 7-15 . . 7-17 . . 7-27 . . 7-31 . . 7-45 . . 7-49 . . 7-45 . . . 4-7 . . 2-29 . . 7-40 . . 7-65 . . . 7-5 . . . 7-5 . . 7-73 . . 7-73 . . 6-67 . . 7-75 . . . 3-5

Description

Part No.

Page

Pin, Tilt . . . . . . . . . . . . . . . . . . . . . . . . 00590-45187-71 .

Piston (4 in.) . . . . . . . . . . . . . . . . . . . . 00590-39514-71 .

Piston (8 in.) . . . . . . . . . . . . . . . . . . . . 00590-39515-71 .

Piston . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44955-71 .

Piston . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44955-71 .

Piston . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45006-71 .

Piston . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45006-71 .

Piston . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45006-71 .

Piston . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45006-71 .

Piston . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45224-71 .

Piston, Lowering Cushion . . . . . . . . . . . 00590-44973-71 .

Piston, Plated (107 in. OACH) . . . . . . . 00590-45022-71 .

Piston, Plated (17 in. OACH) . . . . . . . . 00590-45022-71 .

Piston, Plated (83 in. OACH) . . . . . . . . 00590-44939-71 .

Piston, Plated (83 in. OACH) . . . . . . . . 00590-44952-71 .

Piston, Plated (83 in. OACH) . . . . . . . . 00590-45020-71 .

Piston, Plated (83 in. OACH) . . . . . . . . 00590-45020-71 .

Piston, Plated (88 in. OACH) . . . . . . . . 00590-44940-71 .

Piston, Plated (88 in. OACH) . . . . . . . . 00590-44953-71 .

Piston, Plated (88 in. OACH) . . . . . . . . 00590-44991-71 .

Piston, Plated (88 in. OACH) . . . . . . . . 00590-44991-71 .

Piston, Plated (95 in. OACH) . . . . . . . . 00590-44989-71 .

Piston, Plated (95 in. OACH) . . . . . . . . 00590-44989-71 .

Piston, Plated (96 in. OACH) . . . . . . . . 00590-44941-71 .

Piston, Plated (99 in. OACH) . . . . . . . . 00590-45021-71 .

Piston, Plated (99 in. OACH) . . . . . . . . 00590-45021-71 .

Piston, Plated . . . . . . . . . . . . . . . . . . . 00590-45015-71 .

Pivot, Steer . . . . . . . . . . . . . . . . . . . . . 00590-47882-71 .

Plate . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44006-71 .

Plate . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44130-71 .

Plate . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44632-71 .

Plate . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44883-71 .

Plate, Back-Up. . . . . . . . . . . . . . . . . . . 00590-44923-71 .

Plate, Back-Up. . . . . . . . . . . . . . . . . . . 00590-44923-71 .

Plate, Clamp . . . . . . . . . . . . . . . . . . . . 00590-44362-71 .

Plate, Contactor . . . . . . . . . . . . . . . . . 00590-44498-71 .

Plate, Distributor . . . . . . . . . . . . . . . . . 00590-47922-71 .

Plate, Drive Unit, Left-Hand . . . . . . . . . . 00590-46988-71 .

Plate, Drive Unit, Right-Hand . . . . . . . . . 00590-46989-71 .

Plate, Name . . . . . . . . . . . . . . . . . . . . 00590-47927-71 .

Plate, Retainer . . . . . . . . . . . . . . . . . . . 00590-45143-71 .

Plate, Sensor. . . . . . . . . . . . . . . . . . . . 00590-44309-71 .

Plate, Spacer Weldment, 340# . . . . . . . 00590-47867-71 .

Plate, Spacer Weldment, 700# . . . . . . . 00590-47866-71 .

Plate, Spacer . . . . . . . . . . . . . . . . . . . 00590-45634-71 .

Plate, Steering. . . . . . . . . . . . . . . . . . . 00590-44333-71 .

Plug . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44110-71 .

Plug . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44978-71 .

Plug . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44978-71 .

Plug . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44978-71 .

Plug . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44978-71 .

Plug . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44985-71 .

Plug . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45038-71 .

Plug . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45060-71 .

Plug . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47925-71 .

Plug, BWI and Thermostat . . . . . . . . . . 00590-45374-71 .

Plug, Cylinder . . . . . . . . . . . . . . . . . . . 00590-44958-71 .

Plug, Cylinder . . . . . . . . . . . . . . . . . . . 00590-44958-71 .

Plug, Cylinder . . . . . . . . . . . . . . . . . . . 00590-44974-71 .

Plug, Dome . . . . . . . . . . . . . . . . . . . . . 00590-00170-71 .

Plug, Hollow Hex . . . . . . . . . . . . . . . . 00590-44837-71 .

A-11

. 7-23 . 7-75 . 7-75 . 6-61 . 6-67 . 6-63 . 6-65 . 6-69 . 6-71 . 6-87 . 6-73 . 6-75 . 6-77 . 6-57 . 6-59 . 6-75 . 6-77 . 6-57 . 6-59 . 6-75 . 6-77 . 6-75 . 6-77 . 6-57 . 6-75 . 6-77 . 6-73 . . 3-5 . 5-51 . 5-61 . 7-53 . 7-57 . 7-65 . 7-79 . . 2-7 . 5-19 . 6-49 . . 4-7 . . 4-7 . 6-49 . 7-49 . . 3-3 . 2-25 . 2-25 . 7-80 . . 3-3 . 6-21 . 6-61 . 6-63 . 6-65 . 6-69 . 6-79 . 6-33 . 6-25 . 6-49 . 5-35 . 6-75 . 6-77 . 6-73 . 3-10 . 7-83

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Alphabetical Parts Index

Description

Part No.

Plug, Magnetic . . . . . . . . . . . . . . . . . .

Plug, Mechanical Cylinder . . . . . . . . . .

Plug, Mechanical Cylinder . . . . . . . . . .

Plug, Mechanical Piston . . . . . . . . . . . .

Plug, Mechanical . . . . . . . . . . . . . . . .

Plug, Mechanical . . . . . . . . . . . . . . . .

Plug, Mechanical . . . . . . . . . . . . . . . .

Plug, Mechanical . . . . . . . . . . . . . . . .

Plug, Piston. . . . . . . . . . . . . . . . . . . . .

Plug, Port . . . . . . . . . . . . . . . . . . . . . .

Plug, Wear . . . . . . . . . . . . . . . . . . . .

Plug, Wear . . . . . . . . . . . . . . . . . . . .

Plug, Wear . . . . . . . . . . . . . . . . . . . .

Plug, Wear . . . . . . . . . . . . . . . . . . . .

Pocket . . . . . . . . . . . . . . . . . . . . . . . .

Potentiometer . . . . . . . . . . . . . . . . . . .

Power Amplifier, Traction . . . . . . . . . . .

Pulley, Auxiliary Hose . . . . . . . . . . . . .

Pulley, Auxiliary Hose . . . . . . . . . . . . .

Pulley, Cable . . . . . . . . . . . . . . . . . . .

Pulley, Chain . . . . . . . . . . . . . . . . . . .

Pulley, Chain . . . . . . . . . . . . . . . . . . .

Pulley, Hose . . . . . . . . . . . . . . . . . . . .

Pulley, Lift Hose. . . . . . . . . . . . . . . . . .

Pulley, Sideshift. . . . . . . . . . . . . . . . . .

Pump Assembly, Auxiliary . . . . . . . . . .

Pump, Auxiliary . . . . . . . . . . . . . . . . .

Pump, Auxiliary . . . . . . . . . . . . . . . . .

Pump, Lift (Quad Mast or 4K Two Stage) Pump, Lift . . . . . . . . . . . . . . . . . . . . . .

Pump, Steer . . . . . . . . . . . . . . . . . . . .

Quick Disconnect, Lower Hook, C.L. . . .

Reducer, Hydraulic . . . . . . . . . . . . . . .

Relay (K1, K2 and K3). . . . . . . . . . . . .

Reservoir Weldment . . . . . . . . . . . . . .

Retainer . . . . . . . . . . . . . . . . . . . . . . .

Retainer . . . . . . . . . . . . . . . . . . . . . . .

Retainer . . . . . . . . . . . . . . . . . . . . . . .

Retainer . . . . . . . . . . . . . . . . . . . . . . .

Retainer . . . . . . . . . . . . . . . . . . . . . . .

Retainer . . . . . . . . . . . . . . . . . . . . . . .

Retainer . . . . . . . . . . . . . . . . . . . . . . .

Retainer . . . . . . . . . . . . . . . . . . . . . . .

Retainer . . . . . . . . . . . . . . . . . . . . . . .

Retainer . . . . . . . . . . . . . . . . . . . . . . .

Retainer, Free Lift Ram . . . . . . . . . . . . .

Retainer, Free Lift Ram . . . . . . . . . . . . .

Retainers . . . . . . . . . . . . . . . . . . . . . .

Retainers . . . . . . . . . . . . . . . . . . . . . .

Retaining Ring . . . . . . . . . . . . . . . . . .

Retaining Ring . . . . . . . . . . . . . . . . . .

Ring, Back-Up . . . . . . . . . . . . . . . . . . .

Ring, Back-Up . . . . . . . . . . . . . . . . . . .

Ring, Back-Up . . . . . . . . . . . . . . . . . . .

Ring, Back-Up . . . . . . . . . . . . . . . . . . .

Ring, Back-Up . . . . . . . . . . . . . . . . . . .

Ring, Back-Up . . . . . . . . . . . . . . . . . . .

Ring, Back-Up . . . . . . . . . . . . . . . . . . .

Ring, Retainer . . . . . . . . . . . . . . . . . . .

Ring, Retainer . . . . . . . . . . . . . . . . . . .

Ring, Retainer . . . . . . . . . . . . . . . . . . .

00590-44518-71 .

00590-44958-71 .

00590-44974-71 .

00590-44975-71 .

00590-02918-71 .

00590-44189-71 .

00590-44937-71 .

00590-44937-71 .

00590-44975-71 .

00590-47933-71 .

00590-44620-71 .

00590-44621-71 .

00590-45264-71 .

00590-45264-71 .

00590-01255-71 .

00590-44044-71 .

00590-44453-71 .

00590-46324-71 .

00590-46324-71 .

00590-44775-71 .

00590-44713-71 .

00590-44744-71 .

00590-45245-71 .

00590-44714-71 .

00590-44933-71 .

00590-45311-71 .

00590-45108-71 .

00590-45311-71 .

00590-45310-71 .

00590-45309-71 .

00590-45108-71 .

00590-44908-71 .

00590-44711-71 .

00590-47884-71 .

00590-44178-71 .

00590-44622-71 .

00590-44956-71 .

00590-44956-71 .

00590-44984-71 .

00590-45001-71 .

00590-45001-71 .

00590-45009-71 .

00590-45009-71 .

00590-45009-71 .

00590-45009-71 .

00590-45281-71 .

00590-45281-71 .

00590-45143-71 .

00590-45143-71 .

00590-45008-71 .

00590-45008-71 .

00590-03060-71 .

00590-03060-71 .

00590-03060-71 .

00590-03060-71 .

00590-03060-71 .

00590-03060-71 .

00590-03060-71 .

00590-00065-71 .

00590-03598-71 .

00590-03598-71 .

1/08/2008

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page

Description

Part No.

. 4-7 6-55 6-53 6-53 . 4-5 . 6-9 6-57 6-59 6-73 6-49 7-45 7-45 7-11 7-27 2-17 5-29 5-13 7-65 7-79 7-79 7-39 7-40 . 7-5 7-39 7-71 6-43 6-45 6-51 6-40 6-40 6-51 7-73 7-39 5-19 . 6-9 7-45 6-61 6-67 6-79 6-81 6-83 6-63 6-65 6-69 6-71 7-11 7-27 7-17 7-31 6-63 6-65 6-53 6-55 6-57 6-59 6-73 6-75 6-77 2-27 6-53 6-73

Ring, Retaining . . . . . . . . . . . . . . . . . .

Ring, Retaining . . . . . . . . . . . . . . . . . .

Ring, Retaining . . . . . . . . . . . . . . . . . .

Ring, Retaining . . . . . . . . . . . . . . . . . .

Ring, Retaining . . . . . . . . . . . . . . . . . .

Ring, Retaining, External . . . . . . . . . . .

Ring, Retaining, Internal. . . . . . . . . . . .

Ring, Snap . . . . . . . . . . . . . . . . . . . . .

Ring, Snap . . . . . . . . . . . . . . . . . . . . .

Ring, Snap . . . . . . . . . . . . . . . . . . . . .

Ring, Snap . . . . . . . . . . . . . . . . . . . . .

Ring, Snap . . . . . . . . . . . . . . . . . . . . .

Ring, Snap . . . . . . . . . . . . . . . . . . . . .

Ring, Snap . . . . . . . . . . . . . . . . . . . . .

Ring, Snap . . . . . . . . . . . . . . . . . . . . .

Ring, Snap . . . . . . . . . . . . . . . . . . . . .

Ring, Snap . . . . . . . . . . . . . . . . . . . . .

Ring, Snap . . . . . . . . . . . . . . . . . . . . .

Ring, Snap . . . . . . . . . . . . . . . . . . . . .

Ring, Snap . . . . . . . . . . . . . . . . . . . . .

Ring, Snap . . . . . . . . . . . . . . . . . . . . .

Ring, Snap . . . . . . . . . . . . . . . . . . . . .

Ring, Strobe . . . . . . . . . . . . . . . . . . . .

Rivet . . . . . . . . . . . . . . . . . . . . . . . . .

Rivet, Tag . . . . . . . . . . . . . . . . . . . . .

Rod (4 in.) . . . . . . . . . . . . . . . . . . . . .

Rod (8 in.) . . . . . . . . . . . . . . . . . . . . .

Rod and Core Assembly . . . . . . . . . . .

Rod. . . . . . . . . . . . . . . . . . . . . . . . . .

Rod. . . . . . . . . . . . . . . . . . . . . . . . . .

Rod, End . . . . . . . . . . . . . . . . . . . . . .

Rod, Threaded . . . . . . . . . . . . . . . . . .

Roll Pin . . . . . . . . . . . . . . . . . . . . . . .

Roller Assembly . . . . . . . . . . . . . . . . .

Roller Assembly . . . . . . . . . . . . . . . . .

Roller Assembly . . . . . . . . . . . . . . . . .

Roller Assembly . . . . . . . . . . . . . . . . .

Roller Assembly . . . . . . . . . . . . . . . . .

Roller Assembly . . . . . . . . . . . . . . . . .

Roller Assembly . . . . . . . . . . . . . . . . .

Roller Assembly . . . . . . . . . . . . . . . . .

Roller Assembly . . . . . . . . . . . . . . . . .

Roller Assembly . . . . . . . . . . . . . . . . .

Roller Shim. . . . . . . . . . . . . . . . . . . . .

Roller . . . . . . . . . . . . . . . . . . . . . . . .

Roller . . . . . . . . . . . . . . . . . . . . . . . .

Roller . . . . . . . . . . . . . . . . . . . . . . . .

Roller . . . . . . . . . . . . . . . . . . . . . . . .

Roller . . . . . . . . . . . . . . . . . . . . . . . .

Roller . . . . . . . . . . . . . . . . . . . . . . . .

Roller, Battery . . . . . . . . . . . . . . . . . . .

Roller, Thrust . . . . . . . . . . . . . . . . . . .

Roller, Thrust . . . . . . . . . . . . . . . . . . .

Roller, Undersized . . . . . . . . . . . . . . .

Safety Decal. . . . . . . . . . . . . . . . . . . .

Screw . . . . . . . . . . . . . . . . . . . . . . . .

Screw . . . . . . . . . . . . . . . . . . . . . . . .

Screw . . . . . . . . . . . . . . . . . . . . . . . .

Screw . . . . . . . . . . . . . . . . . . . . . . . .

Screw . . . . . . . . . . . . . . . . . . . . . . . .

Screw . . . . . . . . . . . . . . . . . . . . . . . .

00590-44015-71 00590-44021-71 00590-44853-71 00590-45008-71 00590-45008-71 00590-45230-71 00590-45228-71 00590-03141-71 00590-03141-71 00590-44986-71 00590-44986-71 00590-44986-71 00590-44986-71 00590-44992-71 00590-44992-71 00590-44992-71 00590-44992-71 00590-45138-71 00590-45138-71 00590-45139-71 00590-45139-71 00590-45139-71 00590-39799-71 00590-44557-71 00590-01265-71 00590-39520-71 00590-39522-71 00590-44064-71 00590-45088-71 00590-45277-71 00590-44108-71 00590-44116-71 00590-45004-71 00590-44393-71 00590-44394-71 00590-44623-71 00590-45189-71 00590-46934-71 00590-46935-71 00590-46936-71 00590-46937-71 00590-44395-71 00590-46938-71 00590-45136-71 00590-45115-71 00590-45115-71 00590-45153-71 00590-45153-71 00590-45153-71 00590-45189-71 00590-00063-71 00590-45153-71 00590-45153-71 00590-45115-71 00590-44906-71 00590-00104-71 00590-00211-71 00590-00211-71 00590-00267-71 00590-00395-71 00590-00948-71

A-12

Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-29 5-29 7-61 6-69 6-71 6-87 6-87 6-53 6-73 6-79 7-11 7-27 7-46 6-83 7-46 7-53 7-57 7-11 7-27 7-11 7-27 7-46 5-53 4-15 2-17 7-75 7-75 5-21 6-87 6-87 5-25 5-25 6-61 2-22 2-22 7-45 7-45 2-25 2-25 2-25 2-25 2-22 2-25 7-45 7-17 7-31 7-15 7-17 7-31 7-49 2-27 7-46 7-49 7-49 7-73 6-45 3-10 5-25 5-64 2-31 5-64

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25- Alphabetical Parts Index

Description Screw. .

Screw. .

Screw. .

Screw. .

Screw. .

Screw. .

Screw. .

Screw. .

Screw. .

Screw. .

Screw. .

Screw. .

Screw. .

Screw. .

Screw. .

Screw. .

Screw. .

Screw. .

Screw. .

Screw. .

Screw. .

Screw. .

Screw. .

Screw. .

Screw. .

Screw. .

Screw. .

Screw. .

Screw. .

Screw. .

Screw. .

Screw. .

Screw. .

Screw. .

Screw. .

Screw. .

Screw. .

Screw. .

Screw. .

Screw. .

Screw. .

Screw. .

Screw. .

Screw. .

Screw. .

Screw. .

Screw. .

Screw. .

Screw. .

Screw. .

Screw. .

Screw. .

Screw. .

Screw. .

Screw. .

Screw. .

Screw. .

Screw. .

Screw. .

Screw. .

Screw. .

.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..

Part No. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..

.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..

.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..

.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..

.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..

.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..

.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..

.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..

. . 00590-01444-71 . . 00590-02706-71 . . 00590-02770-71 . . 00590-02770-71 . . 00590-02770-71 . . 00590-03022-71 . . 00590-03029-71 . . 00590-03029-71 . . 00590-03029-71 . . 00590-03032-71 . . 00590-03071-71 . . 00590-03085-71 . . 00590-03085-71 . . 00590-03085-71 . . 00590-03126-71 . . 00590-03127-71 . . 00590-03127-71 . . 00590-03127-71 . . 00590-03127-71 . . 00590-03127-71 . . 00590-03127-71 . . 00590-03127-71 . . 00590-03167-71 . . 00590-03168-71 . . 00590-03207-71 . . 00590-03421-71 . . 00590-03421-71 . . 00590-03421-71 . . 00590-03422-71 . . 00590-03422-71 . . 00590-03422-71 . . 00590-03422-71 . . 00590-03422-71 . . 00590-03422-71 . . 00590-03424-71 . . 00590-03424-71 . . 00590-03426-71 . . 00590-03428-71 . . 00590-03428-71 . . 00590-03431-71 . . 00590-03434-71 . . 00590-03466-71 . . 00590-03628-71 . . 00590-03628-71 . . 00590-04605-71 . . 00590-39658-71 . . 00590-39658-71 . . 00590-39687-71 . . 00590-39687-71 . . 00590-39687-71 . . 00590-39688-71 . . 00590-39782-71 . . 00590-41863-71 . . 00590-41863-71 . . 00590-41863-71 . . 00590-41968-71 . . 00590-41971-71 . . 00590-42003-71 . . 00590-42003-71 . . 00590-42003-71 . . 00590-42003-71

Page . . 5-25 . . 2-32 . . 2-17 . . . 4-5 . . 5-61 . . 5-23 . . 5-14 . . 5-19 . . . 6-9 . . 5-19 . . 7-39 . . 7-65 . . 7-71 . . 7-79 . . 5-25 . . . 2-7 . . 5-25 . . 6-34 . . 6-40 . . 6-43 . . 6-45 . . . 6-9 . . 7-39 . . 2-25 . . 7-71 . . . 2-7 . . 5-62 . . 6-43 . . . 2-7 . . . 3-3 . . . 4-5 . . . 4-7 . . 5-13 . . 5-31 . . 5-61 . . . 6-9 . . 7-39 . . 7-65 . . 7-79 . . 7-79 . . 5-19 . . . 2-7 . . . 3-3 . . 4-15 . . 5-25 . . 2-17 . . 6-41 . . . 3-3 . . 7-39 . . 7-79 . . 2-25 . . 5-66 . . . 3-3 . . 5-31 . . 5-68 . . 5-29 . . 5-29 . . . 2-7 . . . 3-3 . . . 6-9 . . 7-40

Description Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw

A-13

.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..

.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..

Part No. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..

.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..

.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..

.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..

.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..

.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..

.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..

.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page

00590-42003-71 .

00590-42244-71 .

00590-43234-71 .

00590-43989-71 .

00590-43999-71 .

00590-44019-71 .

00590-44088-71 .

00590-44173-71 .

00590-44205-71 .

00590-44238-71 .

00590-44288-71 .

00590-44304-71 .

00590-44336-71 .

00590-44365-71 .

00590-44375-71 .

00590-44376-71 .

00590-44377-71 .

00590-44437-71 .

00590-44467-71 .

00590-44469-71 .

00590-44475-71 .

00590-44479-71 .

00590-44485-71 .

00590-44486-71 .

00590-44491-71 .

00590-44507-71 .

00590-44507-71 .

00590-44540-71 .

00590-44541-71 .

00590-44565-71 .

00590-44609-71 .

00590-44617-71 .

00590-44652-71 .

00590-44653-71 .

00590-44664-71 .

00590-44664-71 .

00590-44665-71 .

00590-44665-71 .

00590-44666-71 .

00590-44666-71 .

00590-44691-71 .

00590-44691-71 .

00590-44691-71 .

00590-44693-71 .

00590-44694-71 .

00590-44719-71 .

00590-44737-71 .

00590-44742-71 .

00590-44743-71 .

00590-44751-71 .

00590-44765-71 .

00590-44847-71 .

00590-44874-71 .

00590-44976-71 .

00590-45032-71 .

00590-45056-71 .

00590-45111-71 .

00590-45114-71 .

00590-45215-71 .

00590-45233-71 .

00590-45239-71 .

. 7-65 . 5-25 . . 6-9 . 5-29 . 5-29 . 5-29 . 5-21 . 5-64 . 5-51 . . 6-9 . 2-25 . . 3-3 . . 3-3 . . 2-7 . 2-17 . 2-17 . 2-17 . 5-13 . 5-19 . 5-19 . 5-19 . 5-19 . 5-14 . 5-14 . 5-14 . . 2-7 . . 4-5 . . 4-5 . . 4-5 . 4-13 . 7-45 . 7-46 . 7-53 . 7-45 . 7-53 . 7-57 . 7-53 . 7-57 . 7-53 . 7-57 . 7-39 . 7-65 . 7-79 . 7-39 . 7-45 . 7-39 . 7-45 . 7-40 . 7-40 . 7-45 . 7-79 . 7-83 . 7-57 . 6-53 . 6-29 . 6-25 . 6-39 . 7-45 . . 7-5 . . 7-6 . . 7-5

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Alphabetical Parts Index

Description

Part No.

Screw . . . . . . . . . . . . . . . . . . . . . . . .

Screw . . . . . . . . . . . . . . . . . . . . . . . .

Screw . . . . . . . . . . . . . . . . . . . . . . . .

Screw . . . . . . . . . . . . . . . . . . . . . . . .

Screw . . . . . . . . . . . . . . . . . . . . . . . .

Screw . . . . . . . . . . . . . . . . . . . . . . . .

Screw . . . . . . . . . . . . . . . . . . . . . . . .

Screw . . . . . . . . . . . . . . . . . . . . . . . .

Screw . . . . . . . . . . . . . . . . . . . . . . . .

Screw . . . . . . . . . . . . . . . . . . . . . . . .

Screw . . . . . . . . . . . . . . . . . . . . . . . .

Screw . . . . . . . . . . . . . . . . . . . . . . . .

Screw . . . . . . . . . . . . . . . . . . . . . . . .

Screw . . . . . . . . . . . . . . . . . . . . . . . .

Screw . . . . . . . . . . . . . . . . . . . . . . . .

Screw . . . . . . . . . . . . . . . . . . . . . . . .

Screw . . . . . . . . . . . . . . . . . . . . . . . .

Screw . . . . . . . . . . . . . . . . . . . . . . . .

Screw . . . . . . . . . . . . . . . . . . . . . . . .

Screw . . . . . . . . . . . . . . . . . . . . . . . .

Screw . . . . . . . . . . . . . . . . . . . . . . . .

Screw . . . . . . . . . . . . . . . . . . . . . . . .

Screw . . . . . . . . . . . . . . . . . . . . . . . .

Screw . . . . . . . . . . . . . . . . . . . . . . . .

Screw . . . . . . . . . . . . . . . . . . . . . . . .

Screw . . . . . . . . . . . . . . . . . . . . . . . .

Screw, (16 MM Long) . . . . . . . . . . . . .

Screw, (25 MM Long) . . . . . . . . . . . . .

Screw, Cap . . . . . . . . . . . . . . . . . . . .

Screw, Cap . . . . . . . . . . . . . . . . . . . .

Screw, Cap . . . . . . . . . . . . . . . . . . . .

Screw, Cap . . . . . . . . . . . . . . . . . . . .

Screw, Cap . . . . . . . . . . . . . . . . . . . .

Screw, Cap . . . . . . . . . . . . . . . . . . . .

Screw, Cap . . . . . . . . . . . . . . . . . . . .

Screw, Cap . . . . . . . . . . . . . . . . . . . .

Screw, Cap . . . . . . . . . . . . . . . . . . . .

Screw, Cap . . . . . . . . . . . . . . . . . . . .

Screw, Cap . . . . . . . . . . . . . . . . . . . .

Screw, Cap . . . . . . . . . . . . . . . . . . . .

Screw, Cap . . . . . . . . . . . . . . . . . . . .

Screw, Cap . . . . . . . . . . . . . . . . . . . .

Screw, Cap . . . . . . . . . . . . . . . . . . . .

Screw, Cap . . . . . . . . . . . . . . . . . . . .

Screw, Cap . . . . . . . . . . . . . . . . . . . .

Screw, Cap . . . . . . . . . . . . . . . . . . . .

Screw, Cap . . . . . . . . . . . . . . . . . . . .

Screw, Cap . . . . . . . . . . . . . . . . . . . .

Screw, Cap . . . . . . . . . . . . . . . . . . . .

Screw, Cap . . . . . . . . . . . . . . . . . . . .

Screw, Cap . . . . . . . . . . . . . . . . . . . .

Screw, Connector . . . . . . . . . . . . . . . .

Screw, Flow Control . . . . . . . . . . . . . .

Screw, Flow Control . . . . . . . . . . . . . .

Screw, Flow Control . . . . . . . . . . . . . .

Screw, Set . . . . . . . . . . . . . . . . . . . . .

Screw, Set . . . . . . . . . . . . . . . . . . . . .

Screw . . . . . . . . . . . . . . . . . . . . . . . .

Screw . . . . . . . . . . . . . . . . . . . . . . . .

Screw . . . . . . . . . . . . . . . . . . . . . . . .

Seal Kit . . . . . . . . . . . . . . . . . . . . . . .

00590-45240-71 .

00590-45253-71 .

00590-45253-71 .

00590-45255-71 .

00590-45261-71 .

00590-45261-71 .

00590-45284-71 .

00590-45284-71 .

00590-45285-71 .

00590-45285-71 .

00590-45286-71 .

00590-45286-71 .

00590-45286-71 .

00590-45286-71 .

00590-45526-71 .

00590-46092-71 .

00590-46092-71 .

00590-46092-71 .

00590-46092-71 .

00590-46092-71 .

00590-46092-71 .

00590-46092-71 .

00590-46317-71 .

00590-47904-71 .

00590-47915-71 .

00590-47931-71 .

00590-03424-71 .

00590-03175-71 .

00590-44615-71 .

00590-44905-71 .

00590-44910-71 .

00590-44926-71 .

00590-44976-71 .

00590-45114-71 .

00590-45114-71 .

00590-45114-71 .

00590-45152-71 .

00590-45152-71 .

00590-45159-71 .

00590-45162-71 .

00590-45163-71 .

00590-45184-71 .

00590-45184-71 .

00590-45190-71 .

00590-45190-71 .

00590-45192-71 .

00590-45192-71 .

00590-45255-71 .

00590-45255-71 .

00590-45286-71 .

00590-45286-71 .

00590-43997-71 .

00590-44925-71 .

00590-44925-71 .

00590-44925-71 .

00590-00628-71 .

00590-44675-71 .

00590-03421-71 .

00590-44274-71 .

00590-45255-71 .

00590-44899-71 .

1/08/2008

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page

Description

Part No.

. 7-5 7-11 7-27 7-11 7-11 7-27 7-11 7-27 7-11 7-27 7-11 7-27 7-53 7-57 7-75 6-53 6-55 6-57 6-59 6-73 6-75 6-77 6-39 . 4-7 6-49 6-49 2-22 2-22 7-45 7-73 7-73 7-73 6-73 7-17 7-31 7-49 7-15 7-17 7-23 7-23 7-23 7-21 7-33 7-21 7-33 7-21 7-33 7-31 7-49 7-21 7-33 5-29 7-65 7-71 7-80 . 3-3 7-39 2-29 2-29 7-27 7-73

Seal Kit . . . . . . . . . . . . . . . . . . . . . . .

Seal Kit . . . . . . . . . . . . . . . . . . . . . . .

Seal Kit . . . . . . . . . . . . . . . . . . . . . . .

Seal Kit . . . . . . . . . . . . . . . . . . . . . . .

Seal Kit . . . . . . . . . . . . . . . . . . . . . . .

Seal Kit . . . . . . . . . . . . . . . . . . . . . . .

Seal Kit . . . . . . . . . . . . . . . . . . . . . . .

Seal Kit . . . . . . . . . . . . . . . . . . . . . . .

Seal Kit . . . . . . . . . . . . . . . . . . . . . . .

Seal Kit . . . . . . . . . . . . . . . . . . . . . . .

Seal Kit . . . . . . . . . . . . . . . . . . . . . . .

Seal Kit . . . . . . . . . . . . . . . . . . . . . . .

Seal Kit . . . . . . . . . . . . . . . . . . . . . . .

Seal Kit . . . . . . . . . . . . . . . . . . . . . . .

Seal Kit . . . . . . . . . . . . . . . . . . . . . . .

Seal . . . . . . . . . . . . . . . . . . . . . . . . .

Seal . . . . . . . . . . . . . . . . . . . . . . . . .

Seal . . . . . . . . . . . . . . . . . . . . . . . . .

Seal . . . . . . . . . . . . . . . . . . . . . . . . .

Seal . . . . . . . . . . . . . . . . . . . . . . . . .

Seal . . . . . . . . . . . . . . . . . . . . . . . . .

Seal . . . . . . . . . . . . . . . . . . . . . . . . .

Seal . . . . . . . . . . . . . . . . . . . . . . . . .

Seal, Dust . . . . . . . . . . . . . . . . . . . . .

Seal, Oil . . . . . . . . . . . . . . . . . . . . . .

Seal, Piston . . . . . . . . . . . . . . . . . . . .

Seal, Piston . . . . . . . . . . . . . . . . . . . .

Seal, Piston . . . . . . . . . . . . . . . . . . . .

Seal, Piston . . . . . . . . . . . . . . . . . . . .

Seal, Shaft . . . . . . . . . . . . . . . . . . . . .

Seal, Shaft . . . . . . . . . . . . . . . . . . . . .

Seal, Shaft . . . . . . . . . . . . . . . . . . . . .

Seal, Square . . . . . . . . . . . . . . . . . . .

Seal, Square . . . . . . . . . . . . . . . . . . .

Seal, Square . . . . . . . . . . . . . . . . . . .

Seal, Square . . . . . . . . . . . . . . . . . . .

Seal, Square . . . . . . . . . . . . . . . . . . .

Seal, Square . . . . . . . . . . . . . . . . . . .

Seal, Square . . . . . . . . . . . . . . . . . . .

Seal, Wiper . . . . . . . . . . . . . . . . . . . .

Seal, Wiper . . . . . . . . . . . . . . . . . . . .

Seal, Wiper . . . . . . . . . . . . . . . . . . . .

Seal, Wiper . . . . . . . . . . . . . . . . . . . .

Seal, Wiper . . . . . . . . . . . . . . . . . . . .

Seal, Wiper . . . . . . . . . . . . . . . . . . . .

Seal, Wiper . . . . . . . . . . . . . . . . . . . .

Sensor, Temperature . . . . . . . . . . . . . .

Sensor-Proximity . . . . . . . . . . . . . . . . .

Service Kit . . . . . . . . . . . . . . . . . . . . .

Service Kit . . . . . . . . . . . . . . . . . . . . .

Service Kit . . . . . . . . . . . . . . . . . . . . .

Service Kit . . . . . . . . . . . . . . . . . . . . .

Service Kit . . . . . . . . . . . . . . . . . . . . .

Service Kit . . . . . . . . . . . . . . . . . . . . .

Service Kit . . . . . . . . . . . . . . . . . . . . .

Service Kit . . . . . . . . . . . . . . . . . . . . .

Shaft . . . . . . . . . . . . . . . . . . . . . . . . .

Shaft . . . . . . . . . . . . . . . . . . . . . . . . .

Shaft, Chain Pulley . . . . . . . . . . . . . . .

Shaft, Drive . . . . . . . . . . . . . . . . . . . .

Shaft, Roller (18.31 in.) . . . . . . . . . . . .

00590-44964-71 00590-44967-71 00590-45067-71 00590-45227-71 00590-03058-71 00590-45057-71 00590-39529-71 00590-44972-71 00590-44980-71 00590-44988-71 00590-45011-71 00590-45026-71 00590-45039-71 00590-45055-71 00590-47912-71 00590-02878-71 00590-02878-71 00590-39516-71 00590-44315-71 00590-44948-71 00590-44948-71 00590-44966-71 00590-45501-71 00590-47916-71 00590-44576-71 00590-44943-71 00590-44943-71 00590-44966-71 00590-44966-71 00590-46458-71 00590-46458-71 00590-47917-71 00590-44942-71 00590-44942-71 00590-44977-71 00590-44977-71 00590-44979-71 00590-44979-71 00590-44979-71 00590-44944-71 00590-44944-71 00590-44968-71 00590-44968-71 00590-44968-71 00590-44969-71 00590-44969-71 00590-45373-71 00590-47883-71 00590-44065-71 00590-45005-71 00590-45005-71 00590-45010-71 00590-45010-71 00590-44066-71 00590-45010-71 00590-45010-71 00590-44624-71 00590-44625-71 00590-44710-71 00590-47930-71 00590-44294-71

A-14

Page . 6-50 . 6-53 . 6-23 . 6-87 . 6-51 . 6-35 . 7-75 . 6-55 . 6-83 . 6-81 . 6-79 . 6-27 . 6-33 . 6-27 . 6-47 . 6-53 . 6-73 . 7-75 . . 3-5 . 6-53 . 6-73 . 6-55 . 7-75 . 6-49 . . 4-7 . 6-57 . 6-59 . 6-75 . 6-77 . 5-37 . 5-39 . 6-49 . 6-57 . 6-59 . 6-53 . 6-73 . 6-55 . 6-75 . 6-77 . 6-57 . 6-59 . 6-55 . 6-75 . 6-77 . 6-53 . 6-73 . 5-35 . 7-61 . 5-21 . 6-61 . 6-67 . 6-63 . 6-71 . 5-21 . 6-65 . 6-69 . 7-45 . 7-45 . 7-39 . 6-49 . 2-27

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25- Alphabetical Parts Index

Description

Part No.

Shaft, Roller (21.06 in.) . . . . . . . . . . . . 00590-44295-71 Shaft, Roller (23.56 in.) . . . . . . . . . . . . 00590-44296-71 Shaft, Seal . . . . . . . . . . . . . . . . . . . . . 00590-46458-71 Shaft, Steer . . . . . . . . . . . . . . . . . . . . . 00590-46996-71 Shaft, Stub . . . . . . . . . . . . . . . . . . . . . 00590-44637-71 Shaft, Stub . . . . . . . . . . . . . . . . . . . . . 00590-44885-71 Sheave Assembly. . . . . . . . . . . . . . . . . 00590-44598-71 Sheave . . . . . . . . . . . . . . . . . . . . . . . . 00590-44626-71 Sheave . . . . . . . . . . . . . . . . . . . . . . . . 00590-44627-71 Sheave . . . . . . . . . . . . . . . . . . . . . . . . 00590-44635-71 Sheave . . . . . . . . . . . . . . . . . . . . . . . . 00590-44635-71 Sheave . . . . . . . . . . . . . . . . . . . . . . . . 00590-44636-71 Sheave . . . . . . . . . . . . . . . . . . . . . . . . 00590-44884-71 Sheave . . . . . . . . . . . . . . . . . . . . . . . . 00590-45132-71 Sheave, Chain. . . . . . . . . . . . . . . . . . . 00590-45132-71 Sheave, Chain. . . . . . . . . . . . . . . . . . . 00590-45132-71 Sheave, Hose . . . . . . . . . . . . . . . . . . . 00590-45199-71 Sheave, Hose . . . . . . . . . . . . . . . . . . . 00590-45199-71 Shield, Tire, Left-Hand . . . . . . . . . . . . . 00590-44364-71 Shield, Tire, Right-Hand . . . . . . . . . . . . 00590-44363-71 Shield, Vehicle Manager . . . . . . . . . . . 00590-47893-71 Shim . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03159-71 Shim . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44504-71 Shim . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44508-71 Shim . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44509-71 Shim . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44510-71 Shim . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44511-71 Shim . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44513-71 Shim . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44523-71 Shim . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44592-71 Shim . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44593-71 Shim . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44619-71 Shim . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44740-71 Shim . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44752-71 Shim . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45136-71 Shim . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45136-71 Shim . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45136-71 Shim . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45136-71 Shim . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45211-71 Shim . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45242-71 Shim, Cylinder . . . . . . . . . . . . . . . . . . 00590-45137-71 Shim, Cylinder . . . . . . . . . . . . . . . . . . 00590-45137-71 Shim, Cylinder . . . . . . . . . . . . . . . . . . 00590-45140-71 Shim, Cylinder . . . . . . . . . . . . . . . . . . 00590-45140-71 Shim, Drive Unit . . . . . . . . . . . . . . . . . 00590-47892-71 Shim, Load Roller. . . . . . . . . . . . . . . . . 00590-45136-71 Shim, Load Roller. . . . . . . . . . . . . . . . . 00590-45136-71 Shim, Spacer. . . . . . . . . . . . . . . . . . . . 00590-00359-71 Shim, Spacer. . . . . . . . . . . . . . . . . . . . 00590-46712-71 Shim, Spacer. . . . . . . . . . . . . . . . . . . . 00590-46713-71 Shim, Spacer. . . . . . . . . . . . . . . . . . . . 00590-47889-71 Shim, Wear Plug . . . . . . . . . . . . . . . . . 00590-45220-71 Shim, Wear Plug . . . . . . . . . . . . . . . . . 00590-45220-71 Shroud Fan . . . . . . . . . . . . . . . . . . . . . 00590-45096-71 Shroud Fan . . . . . . . . . . . . . . . . . . . . . 00590-45100-71 Shroud, Fan . . . . . . . . . . . . . . . . . . . . 00590-44516-71 Sideshift and Auxiliary Manifolds. . . . . . 00590-45058-71 Sideshift Carriage Assembly (32 in. Wide Bolzoni). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45600-71 Sideshift Carriage Assembly (32 in. Wide Bolzoni). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45600-71

Page . . 2-27 . . 2-27 . . 5-35 . . . 3-3 . . 7-53 . . 7-57 . . 7-45 . . 7-45 . . 7-45 . . 7-53 . . 7-57 . . 7-53 . . 7-57 . . 7-45 . . 7-11 . . 7-27 . . 7-21 . . 7-33 . . . 2-7 . . . 2-7 . . 5-14 . . . 7-5 . . 4-13 . . 4-13 . . 4-13 . . 4-13 . . 4-13 . . 4-13 . . 4-13 . . 7-46 . . 7-46 . . 7-45 . . 7-40 . . 7-40 . . 7-15 . . 7-17 . . 7-31 . . 7-49 . . 7-40 . . 7-40 . . 7-11 . . 7-27 . . 7-11 . . 7-27 . . . 4-7 . . 7-11 . . 7-27 . . . 3-3 . . . 3-3 . . . 3-3 . . . 3-3 . . 7-11 . . 7-27 . . 6-39 . . 6-39 . . . 4-5 . . 6-27 ..... . . 7-65 ..... . . 7-71

Description

Part No.

Page

Sideshift Carriage Assembly (32 in. Wide Cascade). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44863-71 .

Sideshift Carriage Assembly (32 in. Wide Cascade). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44863-71 .

Sideshift Carriage Assembly (37 in. Wide Bolzoni). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45602-71 .

Sideshift Carriage Assembly (37 in. Wide Bolzoni). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45602-71 .

Sideshift Carriage Assembly (37 in. Wide Cascade). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44864-71 .

Sideshift Carriage Assembly (37 in. Wide Cascade). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44864-71 .

Slack Chain Valve Kit. . . . . . . . . . . . . . 00590-44757-71 .

Slack Chain Valve . . . . . . . . . . . . . . . . 00590-44758-71 .

Sleeve . . . . . . . . . . . . . . . . . . . . . . . . 00590-45007-71 .

Sleeve . . . . . . . . . . . . . . . . . . . . . . . . 00590-45007-71 .

Sleeve . . . . . . . . . . . . . . . . . . . . . . . . 00590-45007-71 .

Sleeve . . . . . . . . . . . . . . . . . . . . . . . . 00590-45007-71 .

Sleeve, Pulley . . . . . . . . . . . . . . . . . . . 00590-44715-71 .

Sleeve, Pulley . . . . . . . . . . . . . . . . . . . 00590-44715-71 .

Sleeve, Pulley . . . . . . . . . . . . . . . . . . . 00590-44715-71 .

Solenoid 10-4B . . . . . . . . . . . . . . . . . . 00590-45035-71 .

Solenoid 12-4B . . . . . . . . . . . . . . . . . . 00590-45033-71 .

Solenoid Valve Assembly . . . . . . . . . . . 00590-45033-71 .

Solenoid, 3-Way, 2 Position (SOL-9) . . . 00590-45036-71 .

Solenoid, Spool (SOL- 5) . . . . . . . . . . . 00590-45035-71 .

Spacer Assembly, 0.312 in. . . . . . . . . . 00590-44396-71 .

Spacer Assembly, 0.624 in. . . . . . . . . . 00590-44397-71 .

Spacer Assembly, 0.936 in. . . . . . . . . . 00590-44398-71 .

Spacer Assembly, 1.248 in. . . . . . . . . . 00590-44399-71 .

Spacer Assembly, 1.560 in. . . . . . . . . . 00590-44338-71 .

Spacer Assembly, Battery Gate . . . . . . 00590-44390-71 .

Spacer Assembly, Battery Gate . . . . . . . 00590-44381-71 .

Spacer . . . . . . . . . . . . . . . . . . . . . . . . 00590-03454-71 .

Spacer . . . . . . . . . . . . . . . . . . . . . . . . 00590-03454-71 .

Spacer . . . . . . . . . . . . . . . . . . . . . . . . 00590-44337-71 .

Spacer . . . . . . . . . . . . . . . . . . . . . . . . 00590-44553-71 .

Spacer . . . . . . . . . . . . . . . . . . . . . . . . 00590-45178-71 .

Spacer . . . . . . . . . . . . . . . . . . . . . . . . 00590-45178-71 .

Spacer . . . . . . . . . . . . . . . . . . . . . . . . 00590-45210-71 .

Spacer . . . . . . . . . . . . . . . . . . . . . . . . 00590-45221-71 .

Spacer, Battery (Non-Weighted) 0.75 in. 00590-47894-71 .

Spacer, Battery (Non-Weighted) 1.00 in. 00590-47896-71 .

Spacer, Battery (Non-Weighted) 1.25 in. 00590-47895-71 .

Spacer, Battery (Non-Weighted) 2.25 in. 00590-44278-71 .

Spacer, Battery (Non-Weighted) 2.50 in. 00590-44290-71.

Spacer, Battery (Non-Weighted) 2.75 in. 00590-44291-71 .

Spacer, Battery (Non-Weighted) 4.88 in. 00590-44292-71 .

Spacer, Battery (Non-Weighted) 5.00 in. 00590-44293-71 .

Spacer, Battery, 1.50 in. . . . . . . . . . . . 00590-44285-71 .

Spacer, Battery, 1.75 in. . . . . . . . . . . . 00590-44286-71 .

Spacer, Battery, 2.12 in. . . . . . . . . . . . 00590-47897-71 .

Spacer, Battery, 2.25 in. . . . . . . . . . . . 00590-47898-71 .

Spacer, Brake Mount . . . . . . . . . . . . . . 00590-44517-71 .

Spacer, Brake Mount . . . . . . . . . . . . . . 00590-44536-71 .

Spacer, Brake Rotor. . . . . . . . . . . . . . . 00590-44537-71 .

Spacer, Cylinder . . . . . . . . . . . . . . . . . 00590-44709-71 .

Spacer, Drive Unit . . . . . . . . . . . . . . . . 00590-44546-71 .

Spacer, Gland . . . . . . . . . . . . . . . . . . 00590-45229-71 .

Spacer, Pipe (0.50 in.). . . . . . . . . . . . . 00590-05313-71 .

Spacer, Pipe (10.25 in.). . . . . . . . . . . . 00590-44261-71 .

A-15

.... . 7-65 .... . 7-71 .... . 7-65 .... . 7-71 .... . 7-65 .... . 7-71 . 7-41 . 7-41 . 6-63 . 6-65 . 6-69 . 6-71 . 7-39 . 7-65 . 7-79 . 6-27 . 6-27 . 7-83 . 6-33 . 6-33 . 2-23 . 2-23 . 2-23 . 2-23 . 2-23 . 2-22 . 2-22 . 5-61 . 5-64 . . 3-3 . 4-13 . 7-21 . 7-33 . . 7-5 . . 7-5 . 2-25 . 2-25 . 2-25 . 2-25 . 2-25 . 2-25 . 2-25 . 2-25 . 2-25 . 2-25 . 2-25 . 2-25 . . 4-5 . . 4-5 . . 4-5 . 7-39 . . 4-7 . 6-87 . 2-27 . 2-27

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Alphabetical Parts Index

Description

Part No.

Spacer, Pipe (12.50 in.) . . . . . . . . . . . 00590-44268-71 .

Spacer, Pipe (15.00 in.) . . . . . . . . . . . 00590-44259-71 .

Spacer, Pipe (15.25 in.) . . . . . . . . . . . 00590-44289-71 .

Spacer, Pipe (17.75 in.) . . . . . . . . . . . 00590-44287-71 .

Spacer, Pipe (2.88 in.) . . . . . . . . . . . . 00590-44263-71 .

Spacer, Pipe (7.62 in.) . . . . . . . . . . . . 00590-44260-71 .

Spacer, Pipe (9.50 in.) . . . . . . . . . . . . 00590-44262-71 .

Spacer, Pulley . . . . . . . . . . . . . . . . . . 00590-44680-71 .

Spacer, Pulley. . . . . . . . . . . . . . . . . . . 00590-44678-71 .

Spacer, Pulley. . . . . . . . . . . . . . . . . . . 00590-44679-71 .

Spacer, Pulley. . . . . . . . . . . . . . . . . . . 00590-44680-71 .

Spacer, Pulley. . . . . . . . . . . . . . . . . . . 00590-44680-71 .

Spacer, Pulley. . . . . . . . . . . . . . . . . . . 00590-44681-71 .

Spacer, Pulley. . . . . . . . . . . . . . . . . . . 00590-44922-71 .

Spacer, Pulley. . . . . . . . . . . . . . . . . . . 00590-44922-71 .

Spacer, Telescopic Outer . . . . . . . . . . . 00590-44708-71 .

Spacer, Track Roller . . . . . . . . . . . . . . 00590-45211-71 .

Spacer, Track Roller . . . . . . . . . . . . . . 00590-45242-71 .

Spacer, Tubing Clamp . . . . . . . . . . . . . 00590-44902-71 .

Spool Assembly . . . . . . . . . . . . . . . . . 00590-45030-71 .

Spool Assembly . . . . . . . . . . . . . . . . . 00590-45031-71 .

Spool, Machined . . . . . . . . . . . . . . . . 00590-45025-71 .

Spring and Bushing Kit . . . . . . . . . . . . 00590-44067-71 .

Spring Set . . . . . . . . . . . . . . . . . . . . . 00590-44035-71 .

Spring Set . . . . . . . . . . . . . . . . . . . . . 00590-44213-71 .

Spring Set . . . . . . . . . . . . . . . . . . . . . 00590-44213-71 .

Spring Set . . . . . . . . . . . . . . . . . . . . . 00590-44213-71 .

Spring Set . . . . . . . . . . . . . . . . . . . . . 00590-44213-71 .

Spring Set . . . . . . . . . . . . . . . . . . . . . 00590-44214-71 .

Spring Set . . . . . . . . . . . . . . . . . . . . . 00590-44226-71 .

Spring Set . . . . . . . . . . . . . . . . . . . . . 00590-44229-71 .

Spring . . . . . . . . . . . . . . . . . . . . . . . . 00590-03583-71 .

Spring . . . . . . . . . . . . . . . . . . . . . . . . 00590-03583-71 .

Spring . . . . . . . . . . . . . . . . . . . . . . . . 00590-44525-71 .

Spring . . . . . . . . . . . . . . . . . . . . . . . . 00590-44588-71 .

Spring . . . . . . . . . . . . . . . . . . . . . . . . 00590-47887-71 .

Spring, 4-Way . . . . . . . . . . . . . . . . . . 00590-44018-71 .

Spring, Compression . . . . . . . . . . . . . . 00590-03567-71 .

Spring, Compression . . . . . . . . . . . . . . 00590-44547-71 .

Spring, Compression . . . . . . . . . . . . . . 00590-44561-71 .

Spring, Horn, Reach . . . . . . . . . . . . . . 00590-03568-71 .

Spring, Main . . . . . . . . . . . . . . . . . . . 00590-44079-71 .

Spring, Retract . . . . . . . . . . . . . . . . . . 00590-44003-71 .

Spring, Tension. . . . . . . . . . . . . . . . . . 00590-44766-71 .

Spring, Travel . . . . . . . . . . . . . . . . . . . 00590-43091-71 .

Sprocket . . . . . . . . . . . . . . . . . . . . . . 00590-44330-71 .

Standoff Assembly (2 Valves on Standoff) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44777-71 .

Standoff Assembly (3 Valves on Standoff) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44778-71 .

Standoff, Formed . . . . . . . . . . . . . . . . 00590-44816-71 .

Standoff, Formed . . . . . . . . . . . . . . . . 00590-47899-71 .

Standoff, Shroud . . . . . . . . . . . . . . . . . 00590-45097-71 .

Stator Kit . . . . . . . . . . . . . . . . . . . . . . 00590-44027-71 .

Stator Kit . . . . . . . . . . . . . . . . . . . . . . 00590-44129-71 .

Stator Kit . . . . . . . . . . . . . . . . . . . . . . 00590-44129-71 .

Stator Kit . . . . . . . . . . . . . . . . . . . . . . 00590-44241-71 .

Stator Kit . . . . . . . . . . . . . . . . . . . . . . 00590-44194-71 .

Stator Kit . . . . . . . . . . . . . . . . . . . . . . 00590-44203-71 .

Stator Kit . . . . . . . . . . . . . . . . . . . . . . 00590-44219-71 .

Steer Motor Assembly . . . . . . . . . . . . . 00590-45312-71 .

1/08/2008

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page

Description

Part No.

2-27 2-27 2-27 2-27 2-27 2-27 2-27 7-79 7-39 7-39 7-39 7-65 7-39 7-65 7-79 7-39 . 7-5 . 7-5 7-71 6-29 6-29 6-35 5-21 5-35 5-37 5-39 5-43 5-45 5-41 5-47 5-49 6-53 6-73 5-21 7-46 5-21 5-29 . 6-9 4-13 4-15 5-29 5-21 5-29 7-79 5-29 . 3-3 ...

7-79 ...

7-79 7-83 7-83 6-39 5-35 5-37 5-39 5-47 5-43 5-45 5-41 6-45

Stop, Carriage . . . . . . . . . . . . . . . . . .

Stop, Piston Ring. . . . . . . . . . . . . . . . .

Stop, Piston, Ring . . . . . . . . . . . . . . . .

Stop, Piston, Ring . . . . . . . . . . . . . . . .

Stop, Piston, Ring . . . . . . . . . . . . . . . .

Stop, Piston, Ring . . . . . . . . . . . . . . . .

Stop, Tip Back . . . . . . . . . . . . . . . . . .

Strap. . . . . . . . . . . . . . . . . . . . . . . . .

Strap. . . . . . . . . . . . . . . . . . . . . . . . .

Strap. . . . . . . . . . . . . . . . . . . . . . . . .

Strap. . . . . . . . . . . . . . . . . . . . . . . . .

Strap. . . . . . . . . . . . . . . . . . . . . . . . .

Strap. . . . . . . . . . . . . . . . . . . . . . . . .

Strap. . . . . . . . . . . . . . . . . . . . . . . . .

Strap. . . . . . . . . . . . . . . . . . . . . . . . .

Strap. . . . . . . . . . . . . . . . . . . . . . . . .

Strap. . . . . . . . . . . . . . . . . . . . . . . . .

Strap. . . . . . . . . . . . . . . . . . . . . . . . .

Strap. . . . . . . . . . . . . . . . . . . . . . . . .

Strap, Nut . . . . . . . . . . . . . . . . . . . . .

Strap, Static . . . . . . . . . . . . . . . . . . .

Stud, Main Frame Roller . . . . . . . . . . .

Stud, Main Frame . . . . . . . . . . . . . . . .

Stud, Push . . . . . . . . . . . . . . . . . . . . .

Stud, Telescopic, Outer . . . . . . . . . . . .

Support, Battery Roller . . . . . . . . . . . . .

Support, Cylinder (32 in.) . . . . . . . . . .

Support, Cylinder (37 in.) . . . . . . . . . .

Support, Cylinder . . . . . . . . . . . . . . . .

Switch Assembly, Proximity . . . . . . . . .

Switch Assembly, Proximity . . . . . . . . .

Switch Assembly, Proximity . . . . . . . . .

Switch Assembly, Proximity . . . . . . . . .

Switch Assembly, Proximity . . . . . . . . .

Switch Assembly, Proximity . . . . . . . . .

Switch Assembly, Speed Sensor . . . . .

Switch Rotary, 2 pos . . . . . . . . . . . . . .

Switch . . . . . . . . . . . . . . . . . . . . . . . .

Switch . . . . . . . . . . . . . . . . . . . . . . . .

Switch . . . . . . . . . . . . . . . . . . . . . . . .

Switch . . . . . . . . . . . . . . . . . . . . . . . .

Switch, Brake . . . . . . . . . . . . . . . . . .

Switch, Brake . . . . . . . . . . . . . . . . . . .

Switch, Dummy. . . . . . . . . . . . . . . . . .

Switch, Keyless. . . . . . . . . . . . . . . . . .

Switch, Operator (EPO) . . . . . . . . . . . .

Switch, Proximity . . . . . . . . . . . . . . . .

Switch, Proximity . . . . . . . . . . . . . . . .

Switch, Proximity, Multihead . . . . . . . .

Switch, Rocker . . . . . . . . . . . . . . . . . .

Switch, Rocker . . . . . . . . . . . . . . . . . .

Tee, Run Swivel . . . . . . . . . . . . . . . . .

Tee, Run . . . . . . . . . . . . . . . . . . . . . .

Tee, Swivel . . . . . . . . . . . . . . . . . . . .

Tee, Union . . . . . . . . . . . . . . . . . . . . .

Telescopic Weldment . . . . . . . . . . . . .

Telescopic Weldment . . . . . . . . . . . . .

Telescopic, Inner (93 in. OACH). . . . . .

Telescopic, Inner (77 in. OACH). . . . . .

Telescopic, Inner (83 in. OACH). . . . . .

Telescopic, Inner (89 in. OACH). . . . . .

00590-47870-71 00590-44965-71 00590-44947-71 00590-44947-71 00590-44965-71 00590-44965-71 00590-45231-71 00590-00556-71 00590-00811-71 00590-00811-71 00590-00811-71 00590-00811-71 00590-00811-71 00590-00811-71 00590-00811-71 00590-42978-71 00590-42978-71 00590-44662-71 00590-44662-71 00590-44093-71 00590-45379-71 00590-44712-71 00590-45238-71 00590-44177-71 00590-44696-71 00590-44298-71 00590-45505-71 00590-45603-71 00590-44949-71 00590-44162-71 00590-44166-71 00590-44169-71 00590-44170-71 00590-44172-71 00590-44186-71 00590-44539-71 00590-44366-71 00590-44040-71 00590-44113-71 00590-45042-71 00590-45042-71 00590-44502-71 00590-44502-71 00590-44124-71 00590-02338-71 00590-03248-71 00590-44335-71 00590-44539-71 00590-44335-71 00590-03095-71 00590-03247-71 00590-45216-71 00590-44755-71 00590-44118-71 00590-45109-71 00590-45222-71 00590-45232-71 00590-44656-71 00590-44628-71 00590-44654-71 00590-44655-71

A-16

Page . 7-39 . 6-55 . 6-57 . 6-59 . 6-75 . 6-77 . . 7-5 . 5-14 . 5-14 . 5-53 . 5-61 . 5-64 . 5-66 . 5-68 . 7-71 . 5-14 . 7-79 . 7-53 . 7-57 . 5-25 . . 2-7 . 7-39 . . 7-5 . 5-64 . 7-39 . 2-25 . 7-75 . 7-75 . 6-57 . 5-66 . 5-66 . 5-66 . 5-66 . 5-66 . 5-68 . 5-14 . 5-14 . 5-29 . 5-25 . 6-34 . 6-37 . 4-15 . 5-14 . 5-61 . 5-14 . 5-14 . 5-14 . . 4-5 . . 3-3 . 5-61 . 5-64 . . 7-5 . 7-40 . 6-18 . 6-45 . . 7-5 . . 7-5 . 7-46 . 7-46 . 7-46 . 7-46

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25- Alphabetical Parts Index

Description

Part No.

Page

Telescopic, Inner (98 in. OACH) . . . . . . 00590-44657-71 . . 7-46 Telescopic, Intermediate, Inner (77 in. OACH). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44604-71 . . 7-46 Telescopic, Intermediate, Inner (83 in. OACH). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44605-71 . . 7-46 Telescopic, Intermediate, Inner (89 in. OACH). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44606-71 . . 7-46 Telescopic, Intermediate, Inner (93 in. OACH). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44631-71 . . 7-46 Telescopic, Intermediate, Inner (98 in. OACH). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44663-717-46 Telescopic, Intermediate, Outer (93 in. OACH). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44602-71 . . 7-46 Telescopic, Intermediate, Outer (77 in. OACH). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44599-71 . . 7-46 Telescopic, Intermediate, Outer (83 in. OACH). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44600-71 . . 7-46 Telescopic, Intermediate, Outer (89 in. OACH). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44601-71 . . 7-46 Telescopic, Intermediate, Outer (98 in. OACH). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44603-71 . . 7-46 Terminal Strip . . . . . . . . . . . . . . . . . . . 00590-44476-71 . . 5-19 Terminal . . . . . . . . . . . . . . . . . . . . . . . 00590-01410-71 . . 5-19 Terminal . . . . . . . . . . . . . . . . . . . . . . . 00590-02399-71 . . 5-29 Terminal . . . . . . . . . . . . . . . . . . . . . . . 00590-02399-71 . . 5-53 Terminal . . . . . . . . . . . . . . . . . . . . . . . 00590-03238-71 Terminal . . . . . . . . . . . . . . . . . . . . . . . 00590-44029-71 Terminal . . . . . . . . . . . . . . . . . . . . . . . 00590-44053-71 Terminal, Power Kit . . . . . . . . . . . . . . . 00590-44215-71 Terminal, Power Kit . . . . . . . . . . . . . . . 00590-44215-71 Terminal, Power Kit . . . . . . . . . . . . . . . 00590-44215-71 Terminal, Power Kit . . . . . . . . . . . . . . . 00590-44215-71 Tiller Steer, Machine . . . . . . . . . . . . . . 00590-44532-71 Tilt Ram Assembly . . . . . . . . . . . . . . . . 00590-45322-71 Tilt Ram Assembly (Bottlers Tilt) . . . . . . . 00590-45323-71 Tip Set . . . . . . . . . . . . . . . . . . . . . . . . 00590-44031-71 Tip, Contact, Movable . . . . . . . . . . . . . 00590-44077-71 Tip, Contact, Movable . . . . . . . . . . . . . 00590-44078-71 Tip, Contact, Stationary . . . . . . . . . . . . 00590-44084-71 Tip, Contact, Stationary . . . . . . . . . . . . 00590-44085-71 Tire (Poly, Black) 95 Durometer . . . . . . . 00590-44564-71 Tire (Poly, Red With Groove) 83 Durometer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-46336-71 Tire (Poly, Tan) 95 Durometer . . . . . . . . 00590-44440-71 Tire . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44554-71 Tire . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44556-71 Tire . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44583-71 Tire . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44584-71 Tire . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44585-71 Tire . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45389-71 Tire . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45390-71 Tire . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45391-71 Tire . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45393-71 Tire . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47903-71 Tire, 95 Durometer. . . . . . . . . . . . . . . . 00590-45392-71 Tray, Funnel . . . . . . . . . . . . . . . . . . . . 00590-41882-71 Tube Assembly . . . . . . . . . . . . . . . . . . 00590-44590-71 Tube Assembly . . . . . . . . . . . . . . . . . . 00590-44591-71 Tubing, Shrinkable . . . . . . . . . . . . . . . . 00590-00187-71 Tubing, Shrinkable . . . . . . . . . . . . . . . . 00590-43929-71

. . 5-53 . . 5-32 . . 5-32 . . 5-37 . . 5-39 . . 5-43 . . 5-45 . . 3-10 . . 6-87 . . 6-87 . . 5-32 . . 5-21 . . 5-21 . . 5-21 . . 5-21 . . . 3-7 ..... . . . 3-7 . . . 3-7 . . 4-10 . . 4-10 . . 4-10 . . 4-10 . . 4-10 . . . 4-9 . . . 4-9 . . . 4-9 . . . 4-9 . . . 4-9 . . . 4-9 . . . 6-9 . . 7-46 . . 7-46 . . 5-29 . . 5-29

Description

Part No.

U-Bolt . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44934-71 .

U-Bolt . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45218-71 .

Umbrella . . . . . . . . . . . . . . . . . . . . . . 00590-44005-71 .

Union. . . . . . . . . . . . . . . . . . . . . . . . . 00590-45217-71 .

Union, Bulkhead . . . . . . . . . . . . . . . . . 00590-45181-71 .

Union, Bulkhead . . . . . . . . . . . . . . . . . 00590-45181-71 .

Upper Bearing Composite (Bronze) . . . . 00590-44897-71 .

Upper Bearing Composite . . . . . . . . . . 00590-44896-71 .

Upper Guide, Left-Hand (77 in. OACH) . 00590-45112-71 .

Upper Guide, Left-Hand (77 in. OACH) . 00590-45119-71 .

Upper Guide, Left-Hand (77 in. OACH) . 00590-45171-71 .

Upper Guide, Left-Hand (77 in. OACH) . 00590-45175-71 .

Upper Guide, Left-Hand (83 in. OACH) . 00590-44913-71 .

Upper Guide, Left-Hand (83 in. OACH) . 00590-45112-71 .

Upper Guide, Left-Hand (83 in. OACH) . 00590-45120-71 .

Upper Guide, Left-Hand (83 in. OACH) . 00590-45172-71 .

Upper Guide, Left-Hand (89 in. OACH) . 00590-45124-71 .

Upper Guide, Left-Hand (89 in. OACH) . 00590-45133-71 .

Upper Guide, Left-Hand (89 in. OACH) . 00590-45173-71 .

Upper Guide, Left-Hand (89 in. OACH) . 00590-45223-71 .

Upper Guide, Left-Hand (95 in. OACH) . 00590-45122-71 .

Upper Guide, Left-Hand (95 in. OACH) . 00590-45125-71 .

Upper Guide, Left-Hand (95 in. OACH) . 00590-45174-71 .

Upper Guide, Left-Hand (95 in. OACH) . 00590-45223-71 .

Upper Guide, Right-Hand (77 in. OACH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44700-71 .

Upper Guide, Right-Hand (77 in. OACH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44946-71 .

Upper Guide, Right-Hand (77 in. OACH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45126-71 .

Upper Guide, Right-Hand (77 in. OACH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45130-71 .

Upper Guide, Right-Hand (83 in. OACH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44697-71 .

Upper Guide, Right-Hand (83 in. OACH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44701-71 .

Upper Guide, Right-Hand (83 in. OACH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45127-71 .

Upper Guide, Right-Hand (83 in. OACH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45130-71 .

Upper Guide, Right-Hand (89 in. OACH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44698-71 .

Upper Guide, Right-Hand (89 in. OACH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44702-71 .

Upper Guide, Right-Hand (89 in. OACH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45128-71 .

Upper Guide, Right-Hand (89 in. OACH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45131-71 .

Upper Guide, Right-Hand (95 in. OACH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44699-71 .

Upper Guide, Right-Hand (95 in. OACH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-44702-71 .

Upper Guide, Right-Hand (95 in. OACH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45129-71 .

Upper Guide, Right-Hand (95 in. OACH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-45157-71 .

Valve Body . . . . . . . . . . . . . . . . . . . . . 00590-45315-71 .

Valve, Cartridge (11 Gallon) . . . . . . . . 00590-45118-71 .

Valve, Cartridge (12 Gallon) . . . . . . . . 00590-45170-71 .

Valve, Cartridge (8 Gallon) . . . . . . . . . 00590-45117-71 .

Valve, Check (CV-1 and CV-2) . . . . . . . 00590-45176-71 .

A-17

Page . 7-71 . . 7-5 . 5-29 . . 7-5 . 7-53 . 7-57 . 7-73 . 7-73 . 7-21 . 7-21 . 7-33 . 7-33 . 7-33 . 7-21 . 7-21 . 7-33 . 7-21 . 7-21 . 7-33 . 7-33 . 7-21 . 7-21 . 7-33 . 7-33 .... . 7-33 .... . 7-33 .... . 7-21 .... . 7-21 .... . 7-33 .... . 7-33 .... . 7-21 .... . 7-21 .... . 7-33 .... . 7-33 .... . 7-21 .... . 7-21 .... . 7-33 .... . 7-33 .... . 7-21 .... . 7-21 . 7-23 . 7-47 . 7-47 . 7-47 . 6-23

Page Revised 12/01/2009

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Alphabetical Parts Index

Description

Part No.

Valve, Check . . . . . . . . . . . . . . . . . . .

Valve, Check . . . . . . . . . . . . . . . . . . .

Valve, Check . . . . . . . . . . . . . . . . . . .

Valve, Control Lowering (11 Gallon) . . .

Valve, Control Lowering (12 Gallon) . . .

Valve, Counterbalance (CB-1 and CB-2) Valve, Flow Control (12.75 GPM) . . . . .

Valve, Flow Control (16.7 GPM) . . . . . .

Valve, Flow Control (16.7 GPM) . . . . . .

Valve, Flow Control (20.5 GPM) . . . . . .

Valve, Flow Control (20.5 GPM) . . . . . .

Valve, Flow Control (9.0 GPM) . . . . . . .

Valve, Flow Control . . . . . . . . . . . . . . .

Valve, Flow Control . . . . . . . . . . . . . . .

Valve, Flow Control . . . . . . . . . . . . . . .

Valve, Fuse. . . . . . . . . . . . . . . . . . . . .

Valve, Fuse. . . . . . . . . . . . . . . . . . . . .

Valve, Hydraulic Flow Control . . . . . . .

Valve, Hydraulic Flow Control . . . . . . .

Valve, Lowering Control. . . . . . . . . . . .

Valve, Lowering Control. . . . . . . . . . . .

Valve, Manual (Lift) . . . . . . . . . . . . . . .

Valve, Manual Spool . . . . . . . . . . . . . .

Valve, Orbitrol . . . . . . . . . . . . . . . . . .

Valve, Relief (REL-1) . . . . . . . . . . . . . . .

Valve, Relief (REL-2) . . . . . . . . . . . . . . .

Valve, Solenoid (SOL-1) . . . . . . . . . . . .

Valve, Solenoid (SOL-4) . . . . . . . . . . . .

Valve, Solenoid (SOL-6 and 8) . . . . . . .

Valve, Spool, Solenoid (SOL-7) . . . . . . .

Washer . . . . . . . . . . . . . . . . . . . . . . .

Washer . . . . . . . . . . . . . . . . . . . . . . .

Washer . . . . . . . . . . . . . . . . . . . . . . .

Washer . . . . . . . . . . . . . . . . . . . . . . .

Washer . . . . . . . . . . . . . . . . . . . . . . .

Washer . . . . . . . . . . . . . . . . . . . . . . .

Washer . . . . . . . . . . . . . . . . . . . . . . .

Washer . . . . . . . . . . . . . . . . . . . . . . .

Washer . . . . . . . . . . . . . . . . . . . . . . .

Washer . . . . . . . . . . . . . . . . . . . . . . .

Washer . . . . . . . . . . . . . . . . . . . . . . .

Washer . . . . . . . . . . . . . . . . . . . . . . .

Washer . . . . . . . . . . . . . . . . . . . . . . .

Washer . . . . . . . . . . . . . . . . . . . . . . .

Washer . . . . . . . . . . . . . . . . . . . . . . .

Washer . . . . . . . . . . . . . . . . . . . . . . .

Washer . . . . . . . . . . . . . . . . . . . . . . .

Washer . . . . . . . . . . . . . . . . . . . . . . .

Washer . . . . . . . . . . . . . . . . . . . . . . .

Washer . . . . . . . . . . . . . . . . . . . . . . .

Washer . . . . . . . . . . . . . . . . . . . . . . .

Washer . . . . . . . . . . . . . . . . . . . . . . .

Washer . . . . . . . . . . . . . . . . . . . . . . .

Washer . . . . . . . . . . . . . . . . . . . . . . .

Washer . . . . . . . . . . . . . . . . . . . . . . .

Washer . . . . . . . . . . . . . . . . . . . . . . .

Washer . . . . . . . . . . . . . . . . . . . . . . .

Washer, Flat . . . . . . . . . . . . . . . . . . .

Washer, Flat . . . . . . . . . . . . . . . . . . .

Washer, Flat . . . . . . . . . . . . . . . . . . .

Washer, Flat . . . . . . . . . . . . . . . . . . .

00590-44981-71 .

00590-44981-71 .

00590-44983-71 .

00590-45316-71 .

00590-45315-71 .

00590-45053-71 .

00590-47885-71 .

00590-44990-71 .

00590-44990-71 .

00590-45251-71 .

00590-45251-71 .

00590-03438-71 .

00590-44753-71 .

00590-44754-71 .

00590-44990-71 .

00590-44990-71 .

00590-44990-71 .

00590-03438-71 .

00590-03438-71 .

00590-45315-71 .

00590-45320-71 .

00590-45047-71 .

00590-45308-71 .

00590-46411-71 .

00590-45049-71 .

00590-45049-71 .

00590-45048-71 .

00590-45051-71 .

00590-45050-71 .

00590-45052-71 .

00590-00064-71 .

00590-00112-71 .

00590-00568-71 .

00590-02813-71 .

00590-02940-71 .

00590-03092-71 .

00590-44158-71 .

00590-44176-71 .

00590-44378-71 .

00590-44503-71 .

00590-44535-71 .

00590-44535-71 .

00590-44555-71 .

00590-44567-71 .

00590-44581-71 .

00590-44643-71 .

00590-44643-71 .

00590-44893-71 .

00590-45013-71 .

00590-45013-71 .

00590-45140-71 .

00590-45140-71 .

00590-45260-71 .

00590-45260-71 .

00590-45502-71 .

00590-47924-71 .

00590-47926-71 .

00590-00111-71 .

00590-00473-71 .

00590-00473-71 .

00590-02813-71 .

1/08/2008

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page

Description

Part No.

6-61 6-67 6-79 7-47 7-47 6-23 6-21 7-11 7-27 7-11 7-27 6-21 7-40 7-40 7-45 6-81 6-83 6-57 6-59 7-29 7-19 6-23 6-35 . 3-3 6-23 6-33 6-23 6-23 6-23 6-23 2-27 7-40 5-31 2-31 5-19 5-62 5-64 5-64 5-61 5-14 7-40 . 7-5 4-13 4-15 7-61 7-53 7-57 7-73 6-61 6-67 7-53 7-57 7-53 7-57 7-75 6-49 6-49 5-21 5-64 6-39 2-25

Washer, Flat . . . . . . . . . . . . . . . . . . .

Washer, Flat . . . . . . . . . . . . . . . . . . .

Washer, Flat . . . . . . . . . . . . . . . . . . .

Washer, Flat . . . . . . . . . . . . . . . . . . .

Washer, Flat . . . . . . . . . . . . . . . . . . .

Washer, Flat . . . . . . . . . . . . . . . . . . .

Washer, Flat . . . . . . . . . . . . . . . . . . .

Washer, Flat . . . . . . . . . . . . . . . . . . .

Washer, Flat . . . . . . . . . . . . . . . . . . .

Washer, Flat . . . . . . . . . . . . . . . . . . .

Washer, Flat . . . . . . . . . . . . . . . . . . .

Washer, Flat . . . . . . . . . . . . . . . . . . .

Washer, Flat . . . . . . . . . . . . . . . . . . .

Washer, Flat . . . . . . . . . . . . . . . . . . .

Washer, Flat . . . . . . . . . . . . . . . . . . .

Washer, Flat . . . . . . . . . . . . . . . . . . .

Washer, Flat . . . . . . . . . . . . . . . . . . .

Washer, Flat . . . . . . . . . . . . . . . . . . .

Washer, Flat . . . . . . . . . . . . . . . . . . .

Washer, Flat . . . . . . . . . . . . . . . . . . .

Washer, Flat, Hard . . . . . . . . . . . . . . .

Washer, Flat, Nylon . . . . . . . . . . . . . .

Washer, Flat . . . . . . . . . . . . . . . . . . .

Washer, High Collar. . . . . . . . . . . . . .

Washer, Lock . . . . . . . . . . . . . . . . . . .

Washer, Lock . . . . . . . . . . . . . . . . . . .

Washer, Lock . . . . . . . . . . . . . . . . . . .

Washer, Lock . . . . . . . . . . . . . . . . . . .

Washer, Lock . . . . . . . . . . . . . . . . . . .

Washer, Lock . . . . . . . . . . . . . . . . . . .

Washer, Lock . . . . . . . . . . . . . . . . . . .

Washer, Lock . . . . . . . . . . . . . . . . . . .

Washer, Lock . . . . . . . . . . . . . . . . . . .

Washer, Lock . . . . . . . . . . . . . . . . . . .

Washer, Lock . . . . . . . . . . . . . . . . . . .

Washer, Lock . . . . . . . . . . . . . . . . . . .

Washer, Lock . . . . . . . . . . . . . . . . . . .

Washer, Lock . . . . . . . . . . . . . . . . . . .

Washer, Lock . . . . . . . . . . . . . . . . . . .

Washer, Lock . . . . . . . . . . . . . . . . . . .

Washer, Lock . . . . . . . . . . . . . . . . . . .

Washer, Lock . . . . . . . . . . . . . . . . . . .

Washer, Lock . . . . . . . . . . . . . . . . . . .

Washer, Lock . . . . . . . . . . . . . . . . . . .

Washer, Lock . . . . . . . . . . . . . . . . . . .

Washer, Lock . . . . . . . . . . . . . . . . . . .

Washer, Lock . . . . . . . . . . . . . . . . . . .

Washer, Lock . . . . . . . . . . . . . . . . . . .

Washer, Lock . . . . . . . . . . . . . . . . . . .

Washer, Thrust . . . . . . . . . . . . . . . . . .

Washer, Thrust . . . . . . . . . . . . . . . . . .

Washer, Thrust . . . . . . . . . . . . . . . . . .

Wheel Assembly. . . . . . . . . . . . . . . . .

Wheel Assembly. . . . . . . . . . . . . . . . .

Wheel Assembly. . . . . . . . . . . . . . . . .

Wheel Assembly. . . . . . . . . . . . . . . . .

Wheel Assembly. . . . . . . . . . . . . . . . .

Wheel Assembly. . . . . . . . . . . . . . . . .

Wheel Assembly. . . . . . . . . . . . . . . . .

Wheel Assembly. . . . . . . . . . . . . . . . .

Wheel Assembly. . . . . . . . . . . . . . . . .

00590-02940-71 00590-02940-71 00590-02940-71 00590-02940-71 00590-02940-71 00590-02973-71 00590-02973-71 00590-02973-71 00590-03092-71 00590-03092-71 00590-03092-71 00590-03092-71 00590-03092-71 00590-42081-71 00590-44328-71 00590-44328-71 00590-44378-71 00590-44514-71 00590-44524-71 00590-45046-71 00590-44535-71 00590-44047-71 00590-03092-71 00590-44117-71 00590-00313-71 00590-02840-71 00590-44488-71 00590-44869-71 00590-45158-71 00590-45158-71 00590-45158-71 00590-45158-71 00590-45161-71 00590-45185-71 00590-45185-71 00590-45185-71 00590-45185-71 00590-45258-71 00590-45258-71 00590-45258-71 00590-45258-71 00590-45259-71 00590-45259-71 00590-45259-71 00590-45259-71 00590-45260-71 00590-45260-71 00590-45378-71 00590-45259-71 00590-44543-71 00590-44577-71 00590-44581-71 00590-45292-71 00590-45293-71 00590-45294-71 00590-45295-71 00590-45296-71 00590-45383-71 00590-45384-71 00590-45385-71 00590-45386-71

A-18

Page . . 2-7 . . 4-5 . 5-14 . 6-41 . . 6-9 . . 2-7 . 7-40 . 7-65 . . 2-7 . . 4-5 . 5-13 . 5-25 . 5-68 . . 3-5 . . 3-3 . 5-14 . 2-17 . . 4-5 . 3-10 . . 2-7 . . 4-5 . 5-31 . 2-29 . 5-25 . 5-21 . 5-19 . 5-14 . 7-73 . 7-23 . 7-45 . 7-53 . 7-57 . 7-23 . 7-21 . 7-33 . 7-53 . 7-57 . 7-11 . 7-21 . 7-27 . 7-33 . 7-15 . 7-17 . 7-31 . 7-49 . 7-11 . 7-27 . . 2-7 . 7-11 . . 4-7 . . 4-7 . . 4-7 . 4-10 . 4-10 . 4-10 . 4-10 . 4-10 . . 4-9 . . 4-9 . . 4-9 . . 4-9

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25- Alphabetical Parts Index

Description

Part No.

Wheel Assembly . . . . . . . . . . . . . . . . . 00590-45387-71 Wheel Hub, Machined . . . . . . . . . . . . . 00590-44582-71 Wheel Hub, Machined . . . . . . . . . . . . . 00590-45388-71 Wheel, Hub and Tire Assembly (Black) . . 00590-47876-71 Wheel, Hub and Tire Assembly (Red With Groove). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47877-71 Wheel, Hub and Tire Assembly (Tan) . . . 00590-46966-71 Wheel, Steer Assembly (Black) . . . . . . . 00590-47881-71 Wheel, Steer Assembly (Red With Groove). . . . . . . . . . . . .

Page . . . 4-9 . . 4-10 . . . 4-9 . . . 3-7 ..... . . . 3-7 . . . 3-7 . . . 3-5 .....

Description ......................

Wheel, Steer Assembly (Tan) .

Wire Assembly . . . . . . . . . . .

Wire Assembly . . . . . . . . . . .

Wire, Jumper . . . . . . . . . . . .

Wire, Pull . . . . . . . . . . . . . . .

Wrench, Spanner . . . . . . . . .

Yoke . . . . . . . . . . . . . . . . . .

A-19

Part No. .. .. .. .. .. .. .. ..

.. .. .. .. .. .. .. ..

.. .. .. .. .. .. .. ..

. . . . . . . .

Page

00590-47880-71 .

00590-47879-71 .

00590-44051-71 .

00590-44188-71 .

00590-44000-71 .

00590-44982-71 .

00590-44515-71 .

00590-44008-71 .

. . 3-5 . . 3-5 . 5-31 . 5-64 . 5-29 . 6-79 . . 4-5 . 5-29

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Alphabetical Parts Index

This Page Intentionally Blank

A-20

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Numerical Parts Index

Part No.

Description

APPENDIX B Part No.

Description

Page

Part No.

Description

Page

Numerical Parts Index Page

Part No.

Description

Page

00590-03346-71............... Clamp Hose............................. 7-79 00590-03346-71............... Clamp, Hose............................ 7-65 00590-03405-71............... Button, Reach Retract, Raised ..... 5-29 00590-03438-71............... Valve, Flow Control (9.0 GPM) .. 6-21 00590-03438-71............... Valve, Hydraulic Flow Control .... 6-57 00590-03438-71............... Valve, Hydraulic Flow Control .... 6-59 00590-03440-71............... O-Ring .................................... 6-53 00590-03440-71............... Packing, O-Ring ....................... 6-73 00590-03441-71............... O-Ring ...................................... 6-9 00590-03446-71............... Fuse (5 Amp) (FU8 and FU9) ..... 5-19 00590-03454-71............... Spacer .................................... 5-61 00590-03454-71............... Spacer .................................... 5-64 00590-03463-71............... Chain, Leaf (Stock Length 100 ft.)....... ........................................ .............................................. 7-40 00590-03464-71............... Link, Connecting....................... 7-40 00590-03541-71............... Clamp, Hose.............................. 6-9 00590-03548-71............... Hose, Drain ............................... 6-9 00590-03567-71............... Spring, Compression................... 6-9 00590-03568-71............... Spring, Horn, Reach ................. 5-29 00590-03572-71............... Ball........................................... 6-9 00590-03577-71............... Jack, Banana ........................... 5-14 00590-03578-71............... Bag, Case ............................... 2-17 00590-03583-71............... Spring ..................................... 6-53 00590-03583-71............... Spring ..................................... 6-73 00590-03598-71............... Ring, Retainer .......................... 6-53 00590-03598-71............... Ring, Retainer .......................... 6-73 00590-04577-71............... Key (Set of 2) ........................... 5-14 00590-05184-71............... Lamp, Warning Assembly.................. ........................................ (Clear) .................................... 5-53 00590-05266-71............... Lens (Amber) ............................ 5-53 00590-05268-71............... Lens (Blue) ............................... 5-53 00590-05269-71............... Lamp, Warning Assembly.................. ........................................ (Green) ................................... 5-53 00590-05270-71............... Lens (Green) ............................ 5-53 00590-05273-71............... Bulb ........................................ 5-53 00590-05283-71............... Label....................................... 5-19 00590-05283-71............... Label....................................... 5-53 00590-05313-71............... Spacer, Pipe (0.50 in.) .............. 2-27 00590-39514-71............... Piston (4 in.) ............................ 7-75 00590-39515-71............... Piston (8 in.) ............................ 7-75 00590-39516-71............... Seal ........................................ 7-75 00590-39518-71............... Cap ........................................ 7-75 00590-39520-71............... Rod (4 in.) ............................... 7-75 00590-39522-71............... Rod (8 in.) ............................... 7-75 00590-39529-71............... Seal Kit ................................... 7-75 00590-39599-71............... Elbow ..................................... 6-21 00590-39627-71............... Clip ........................................ 2-17 00590-39627-71............... Clip ........................................ 2-17 00590-39789-71............... Lens (Red) ................................ 5-53 00590-39792-71............... Lens (Clear).............................. 5-53 00590-39794-71............... Hardware Kit ........................... 5-53 00590-39795-71............... Card, Multi-Voltage Assembly .... 5-53 00590-39796-71............... Pad, Foam, Mounting................ 5-53 00590-39797-71............... Base, Mounting ........................ 5-53 00590-39798-71............... O-Ring .................................... 5-53 00590-39799-71............... Ring, Strobe............................. 5-53 00590-40580-71............... Horn, Alarm............................. 5-62 00590-41810-71............... Decal, Warning ....................... 2-18 00590-41882-71............... Tray, Funnel ............................... 6-9 00590-41928-71............... Label....................................... 5-29 00590-42261-71............... Horn With Bracket .................... 5-31

00590-00043-71 ...............Pin, Spring ................................. 3-5 00590-00063-71 ...............Roller, Battery ........................... 2-27 00590-00170-71 ...............Plug, Dome .............................. 3-10 00590-00182-71 ...............Pin .......................................... 6-37 00590-00183-71 ...............Connector ................................ 6-37 00590-00187-71 ...............Tubing, Shrinkable .................... 5-29 00590-00359-71 ...............Shim, Spacer.............................. 3-3 00590-00423-71 ...............Fitting, Grease............................ 3-5 00590-00552-71 ...............Fuse (15 Amp) ......................... 5-19 00590-00556-71 ...............Strap ....................................... 5-14 00590-00557-71 ...............Anchor, Plastic Mount................ 5-61 00590-00557-71 ...............Anchor, Plastic Mount................ 5-66 00590-00557-71 ...............Anchor, Plastic Mount................ 5-68 00590-00628-71 ...............Screw, Set.................................. 3-3 00590-00811-71 ...............Strap ....................................... 5-14 00590-00811-71 ...............Strap ....................................... 5-53 00590-00811-71 ...............Strap ....................................... 5-61 00590-00811-71 ...............Strap ....................................... 5-64 00590-00811-71 ...............Strap ....................................... 5-66 00590-00811-71 ...............Strap ....................................... 5-68 00590-00811-71 ...............Strap ....................................... 7-71 00590-01255-71 ...............Pocket ..................................... 2-17 00590-01265-71 ...............Rivet, Tag ................................. 2-17 00590-01410-71 ...............Terminal................................... 5-19 00590-02338-71 ...............Switch, Keyless ......................... 5-14 00590-02399-71 ...............Terminal................................... 5-29 00590-02399-71 ...............Terminal................................... 5-53 00590-02784-71 ...............Lamp, Warning Assembly.................. ........................................(Red) ....................................... 5-53 00590-02785-71 ...............Lamp, Warning Assembly.................. ........................................(Amber) ................................... 5-53 00590-02786-71 ...............Lamp, Warning Assembly.................. ........................................(Blue)....................................... 5-53 00590-02878-71 ...............Seal ........................................ 6-53 00590-02878-71 ...............Seal ........................................ 6-73 00590-02918-71 ...............Plug, Mechanical ........................ 4-5 00590-03000-71 ...............Fitting, Hose ............................ 6-21 00590-03002-71 ...............Cap, Filler, Breather .................... 6-9 00590-03034-71 ...............Guard, Warning Light ............... 5-51 00590-03058-71 ...............Seal Kit.................................... 6-51 00590-03060-71 ...............Ring, Back-Up........................... 6-53 00590-03060-71 ...............Ring, Back-Up........................... 6-55 00590-03060-71 ...............Ring, Back-Up........................... 6-57 00590-03060-71 ...............Ring, Back-Up........................... 6-59 00590-03060-71 ...............Ring, Back-Up........................... 6-73 00590-03060-71 ...............Ring, Back-Up........................... 6-75 00590-03060-71 ...............Ring, Back-Up........................... 6-77 00590-03061-71 ...............Filter, Element ............................. 6-9 00590-03088-71 ...............Key, Woodruff ............................ 4-5 00590-03095-71 ...............Switch, Rocker.......................... 5-61 00590-03127-71 ...............Screw...................................... 6-40 00590-03141-71 ...............Ring, Snap ............................... 6-53 00590-03141-71 ...............Ring, Snap ............................... 6-73 00590-03159-71 ...............Shim ......................................... 7-5 00590-03189-71 ...............Adapter, Filter ............................ 6-9 00590-03218-71 ...............Insulator, Shoulder, Washer........ 5-31 00590-03238-71 ...............Terminal................................... 5-53 00590-03247-71 ...............Switch, Rocker.......................... 5-64 00590-03248-71 ...............Switch, Operator (EPO) ............. 5-14 00590-03249-71 ...............Base, Contact Switch................. 5-14

B-1

Page Revised 12/01/2009

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Numerical Parts Index

Part No.

Description

Page

Part No.

Page

00590-44033-71 ...............Brush Holder ............................ 5-41 00590-44034-71 ...............Brush Set (With BWI)................. 5-35 00590-44035-71 ...............Spring Set................................ 5-35 00590-44036-71 ...............Armature Kit ............................ 5-37 00590-44037-71 ...............Bearing and Snap Ring Kit......... 5-37 00590-44037-71 ...............Bearing and Snap Ring Kit......... 5-39 00590-44038-71 ...............End Head Assembly.......................... ........................................Commutator ............................. 5-35 00590-44039-71 ...............Hose Assembly (Manifold to Cylinder) ........................................(Quad Mast) ............................ 6-17 00590-44040-71 ...............Switch ..................................... 5-29 00590-44041-71 ...............Hose Assembly ................................ ........................................HAS, ATR to Manifold ATR) ........ 6-17 00590-44042-71 ...............Hose Assembly (HSA to..................... ........................................Manifold P1) ............................ 6-17 00590-44044-71 ...............Potentiometer ........................... 5-29 00590-44045-71 ...............Horn Assembly ......................... 5-31 00590-44046-71 ...............Cable Assembly........................ 5-32

00590-42978-71 .............. Strap .......................................5-14 00590-42978-71 .............. Strap .......................................7-79 00590-42984-71 .............. Clamp .....................................5-29 00590-43091-71 .............. Spring, Travel ...........................5-29 00590-43600-71 .............. Gear Reducer .............................4-7 00590-43600-71 .............. Gear Reducer, Drive Unit.................. ........................................ Right-Hand .................................4-5 00590-43601-71 .............. Gear Reducer .............................4-7 00590-43601-71 .............. Gear Reducer, Drive Unit.................. ........................................ Left-Hand....................................4-5 00590-43929-71 .............. Tubing, Shrinkable ....................5-29 00590-43990-71 .............. Hose Assembly (Auxiliary Manifold to ........................................ Mast) (Quad and 4K, Two Stage)....... ........................................ ...............................................6-17 00590-43991-71 .............. Hose Assembly (Auxiliary Manifold to ........................................ Mast) (Standard) .......................6-17 00590-43992-71 .............. Hose Assembly (Auxiliary Manifold to ........................................ Mast) (Standard) .......................6-17 00590-43993-71 .............. Pin ..........................................5-29 00590-43995-71 .............. Handle, Base............................5-29 00590-43996-71 .............. Hose Assembly (Auxiliary Manifold to ........................................ Mast) (Standard) .......................6-17 00590-43997-71 .............. Screw, Connector......................5-29

00590-44049-71 ...............Hose Assembly (Manifold to............... ........................................Cylinder) (Quad Mast)............... 6-17 00590-44050-71 ...............Horn Harness ........................... 5-31 00590-44051-71 ...............Wire Assembly ......................... 5-31 00590-44052-71 ...............Cable...................................... 5-32 00590-44053-71 ...............Terminal................................... 5-32 00590-44054-71 ...............Connector ................................ 5-32 00590-44055-71 ...............Hose Assembly (Manifold to............... ........................................Cylinder) (Quad Mast)............... 6-17 00590-44056-71 ...............Base........................................ 5-21 00590-44057-71 ...............Elbow, 90 Degree .................... 6-21 00590-44057-71 ...............Elbow, 90 Degree..................... 6-31 00590-44058-71 ...............Housing, Coil ........................... 5-21 00590-44059-71 ...............Housing, Coil ........................... 5-21 00590-44060-71 ...............Adapter, Hydraulic.................... 6-21 00590-44061-71 ...............Coil......................................... 5-21 00590-44062-71 ...............Cap, Base................................ 5-29 00590-44063-71 ...............Base........................................ 5-21 00590-44064-71 ...............Rod and Core Assembly ............ 5-21 00590-44065-71 ...............Service Kit .............................. 5-21 00590-44066-71 ...............Service Kit ............................... 5-21 00590-44067-71 ...............Spring and Bushing Kit .............. 5-21 00590-44068-71 ...............Card Assembly, Display ............ 5-23 00590-44069-71 ...............Display, Operator .................... 5-23 00590-44070-71 ...............Bracket Assembly ..................... 5-23 00590-44071-71 ...............Coil......................................... 5-21 00590-44072-71 ...............Bushing ................................... 5-21 00590-44073-71 ...............Adaptor, Flow Control ............... 6-21 00590-44074-71 ...............Locator, Spring ......................... 5-21 00590-44075-71 ...............Adapter, Hydraulic ................... 6-21 00590-44075-71 ...............Adapter, Hydraulic.................... 6-31 00590-44075-71 ...............Adapter, Hydraulic.................... 7-83 00590-44076-71 ...............Adapter Hydraulic .................... 6-43 00590-44076-71 ...............Adapter, Hydraulic ................... 6-21 00590-44077-71 ...............Tip, Contact, Movable ............... 5-21 00590-44078-71 ...............Tip, Contact, Movable ............... 5-21 00590-44079-71 ...............Spring, Main............................ 5-21 00590-44080-71 ...............Adapter, Hydraulic ................... 6-21 00590-44081-71 ...............Elbow, 90 Degree .................... 6-21 00590-44081-71 ...............Elbow, 90 Degree..................... 6-31 00590-44082-71 ...............Bushing ................................... 5-21 00590-44083-71 ...............Guide...................................... 5-21 00590-44084-71 ...............Tip, Contact, Stationary ............. 5-21 00590-44085-71 ...............Tip, Contact, Stationary ............. 5-21 00590-44086-71 ...............Body, Guide............................. 5-21 00590-44087-71 ...............Elbow, 90 Degree .................. 6-21 00590-44087-71 ...............Elbow, 90 Degree..................... 6-25 00590-44089-71 ...............Hose Assembly ......................... 6-17 00590-44090-71 ...............Elbow, 90 Degree..................... 6-34

00590-44000-71 .............. Wire, Jumper............................5-29 00590-44001-71 .............. Hose Assembly (Auxiliary Manifold to ........................................ Mast) (Standard) .......................6-17 00590-44002-71 .............. Hose Assembly (Auxiliary Manifold to ........................................ Mast) (Standard) .......................6-17 00590-44003-71 .............. Spring, Retract ..........................5-29 00590-44005-71 .............. Umbrella ..................................5-29 00590-44006-71 .............. Plate ........................................5-51 00590-44007-71 .............. Hose Assembly (Auxiliary Pump to..... ........................................ Manifold) .................................6-17 00590-44008-71 .............. Yoke ........................................5-29 00590-44009-71 .............. Hose Assembly (Auxiliary Pump to..... ........................................ Manifold) .................................6-17 00590-44010-71 .............. Hose Assembly (Auxiliary Manifold to ........................................ Mast) (Quad and 4K, Two Stage)....... ........................................ ...............................................6-17 00590-44011-71 .............. Arm, Yoke ................................5-29 00590-44012-71 .............. Hose Assembly (Auxiliary Manifold to ........................................ Mast) (Quad and 4K, Two Stage)....... ........................................ ...............................................6-17 00590-44013-71 .............. Arm .........................................5-29 00590-44014-71 .............. Harness, Wiring .......................5-29 00590-44015-71 .............. Ring, Retaining .........................5-29 00590-44016-71 .............. Hose Assembly (Auxiliary Manifold to ........................................ Mast) (Quad and 4K, Two Stage)....... ........................................ ...............................................6-17 00590-44017-71 .............. Card Assembly, SFC ..................5-29 00590-44018-71 .............. Spring, 4-Way ..........................5-29 00590-44020-71 .............. Hose Assembly (HSA Spool to........... ........................................ Manifold V1 and 2)...................6-17 00590-44021-71 .............. Ring, Retaining .........................5-29 00590-44022-71 .............. End Head Kit, Drive ..................5-35 00590-44023-71 .............. Hose Assembly (Auxiliary Manifold to ........................................ Mast) (Standard) .......................6-17 00590-44024-71 .............. Cable Assembly ........................5-32 00590-44025-71 .............. Armature Kit .............................5-35 00590-44026-71 .............. Bearing and Snap Ring Kit .........5-35 00590-44027-71 .............. Stator Kit ..................................5-35 00590-44028-71 .............. Field Coil Kit.............................5-35 00590-44029-71 .............. Terminal ...................................5-32 00590-44031-71 .............. Tip Set .....................................5-32 00590-44032-71 .............. Hose Assembly (Manifold to Cylinder) ........................................ (Standard Mast) ........................6-17 00590-44033-71 .............. Brush Holder.............................5-35

Page Revised 12/01/2009

Description

B-2

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Numerical Parts Index

Part No.

Description

Page

Part No.

Description

Page

00590-44166-71............... Switch Assembly, Proximity ........ 5-66 00590-44167-71............... Bracket, Sensor ........................ 5-66 00590-44169-71............... Switch Assembly, Proximity ........ 5-66 00590-44170-71............... Switch Assembly, Proximity ........ 5-66 00590-44172-71............... Switch Assembly, Proximity ........ 5-66 00590-44174-71............... Clamp, Hose.............................. 6-9 00590-44175-71............... Bracket, Tab............................. 5-64 00590-44177-71............... Stud, Push................................ 5-64 00590-44178-71............... Reservoir Weldment .................... 6-9 00590-44179-71............... Blower, Electric......................... 5-64 00590-44180-71............... Bracket (95 in., 99 in. and 107 in...... ........................................ OACH) ................................... 5-68 00590-44181-71............... Guard, Finger .......................... 5-64 00590-44182-71............... Connector, Module Assembly..... 5-62 00590-44185-71............... Clamp, Hose............................ 5-68 00590-44186-71............... Switch Assembly, Proximity ........ 5-68 00590-44187-71............... Bracket.................................... 7-61 00590-44187-71............... Bracket, Sensor ........................ 5-68 00590-44188-71............... Wire Assembly......................... 5-64 00590-44189-71............... Plug, Mechanical........................ 6-9 00590-44190-71............... Brush Set ................................. 5-43 00590-44190-71............... Brush Set ................................. 5-45 00590-44191-71............... End Head Assembly, Commutator....... ........................................ .............................................. 5-45 00590-44192-71............... Armature Kit ........................... 5-43 00590-44193-71............... Bearing and Snap Ring Kit......... 5-43 00590-44194-71............... Stator Kit ................................. 5-43 00590-44195-71............... Field Coil Kit ............................ 5-43 00590-44196-71............... End Head Assembly, Commutator....... ........................................ .............................................. 5-43 00590-44197-71............... Brush Set ................................. 5-41 00590-44198-71............... End Head Kit, Drive ................. 5-43 00590-44199-71............... Drive End Head Kit ................... 5-41 00590-44200-71............... Base Kit................................... 5-43 00590-44201-71............... Armature Kit ........................... 5-45 00590-44202-71............... Bearing and Snap Ring Kit......... 5-45 00590-44203-71............... Stator Kit ................................. 5-45 00590-44204-71............... Field Coil Kit ............................ 5-45 00590-44206-71............... End Head, Commutator, Machined..... ........................................ .............................................. 5-43 00590-44207-71............... Armature Kit ........................... 5-39 00590-44210-71............... End Head Kit, Drive ................. 5-37 00590-44210-71............... End Head Kit, Drive ................. 5-39 00590-44211-71............... Brush Holder ............................ 5-37 00590-44211-71............... Brush Holder ............................ 5-39 00590-44211-71............... Brush Holder ............................ 5-43 00590-44211-71............... Brush Holder ............................ 5-45 00590-44212-71............... Brush Set ................................. 5-37 00590-44212-71............... Brush Set ................................. 5-39 00590-44213-71............... Spring Set ............................... 5-37 00590-44213-71............... Spring Set ............................... 5-39 00590-44213-71............... Spring Set ............................... 5-43 00590-44213-71............... Spring Set ............................... 5-45 00590-44214-71............... Spring Set ............................... 5-41 00590-44215-71............... Terminal, Power Kit ................... 5-37 00590-44215-71............... Terminal, Power Kit ................... 5-39 00590-44215-71............... Terminal, Power Kit ................... 5-43 00590-44215-71............... Terminal, Power Kit ................... 5-45 00590-44216-71............... End Head, Commutator, Machined..... ........................................ .............................................. 5-45 00590-44217-71............... Armature Kit ............................ 5-41 00590-44218-71............... Bearing and Snap Ring Kit......... 5-41 00590-44219-71............... Stator Kit ................................. 5-41 00590-44220-71............... Field Coil Kit ............................ 5-41 00590-44221-71............... End Head Assembly, Commutator....... ........................................ .............................................. 5-41 00590-44222-71............... End Head, Commutator, Machined..... ........................................ .............................................. 5-41

00590-44091-71 ...............Hose Assembly (Standard Tilt) ... 6-17 00590-44092-71 ...............Hose Assembly (Standard Tilt) ... 6-17 00590-44093-71 ...............Strap, Nut................................ 5-25 00590-44094-71 ...............Link ......................................... 5-25 00590-44096-71 ...............Bracket, Switch ......................... 5-25 00590-44097-71 ...............Hose Assembly ......................... 6-17 00590-44098-71 ...............Hose Assembly (Standard Tilt) ... 6-17 00590-44099-71 ...............Handle, Right-Hand................... 5-29 00590-44100-71 ...............Button, 4-Way, Raised ............... 5-29 00590-44101-71 ...............Base, Spring ............................ 5-29 00590-44102-71 ...............Hose Assembly ......................... 6-17 00590-44103-71 ...............Button, Horn............................. 5-29 00590-44104-71 ...............Hose Assembly (Auxiliary Pump to...... ........................................Manifold)................................. 6-17 00590-44105-71 ...............Handle, Left-Hand ..................... 5-29 00590-44106-71 ...............Elbow, 90 Degree Swivel........... 6-18 00590-44107-71 ...............End Head Assembly, Commutator....... ........................................ .............................................. 5-37 00590-44107-71 ...............End Head Assembly, Commutator....... ........................................ .............................................. 5-39 00590-44108-71 ...............Rod, End.................................. 5-25 00590-44109-71 ...............Elbow, 90 Degree..................... 6-25 00590-44109-71 ...............Elbow, Swivel, 90 Degree.......... 6-21 00590-44110-71 ...............Plug ....................................... 6-21 00590-44111-71 ...............Hose Assembly ......................... 6-18 00590-44113-71 ...............Switch ..................................... 5-25 00590-44114-71 ...............Hose Assembly (Bottlers Tilt) ....... 6-17 00590-44115-71 ...............Handle Assembly (Standard) ..... 5-25 00590-44115-71 ...............Handle Assembly (Standard) ..... 5-29 00590-44116-71 ...............Rod, Threaded.......................... 5-25 00590-44118-71 ...............Tee, Swivel............................... 6-18 00590-44120-71 ...............Hose Assembly (Tilt) .................. 6-17 00590-44121-71 ...............Lever, Valve .............................. 5-25 00590-44122-71 ...............Hose Assembly (Bottlers Tilt) ....... 6-17 00590-44123-71 ...............Bracket, Auxiliary ....................... 6-9 00590-44124-71 ...............Switch, Dummy......................... 5-61 00590-44125-71 ...............Cable Assembly........................ 5-61 00590-44126-71 ...............Cable Assembly........................ 5-61 00590-44129-71 ...............Stator Kit.................................. 5-37 00590-44129-71 ...............Stator Kit.................................. 5-39 00590-44130-71 ...............Plate........................................ 5-61 00590-44131-71 ...............Light, Bin ................................. 5-61 00590-44132-71 ...............Bracket .................................... 5-61 00590-44133-71 ...............Guard, Light............................. 5-61 00590-44134-71 ...............Guard, Light............................. 5-61 00590-44137-71 ...............Hose, Suction, Auxiliary .............. 6-9 00590-44138-71 ...............Hose, Lift, Suction ...................... 6-9 00590-44139-71 ...............Bracket, Mast Light.................... 5-61 00590-44141-71 ...............Cable Assembly........................ 5-51 00590-44142-71 ...............Clamp, Hose ............................ 6-17 00590-44143-71 ...............Manifold Assembly, Auxiliary ..... 6-25 00590-44144-71 ...............Bracket .................................... 5-61 00590-44144-71 ...............Bracket .................................... 5-64 00590-44145-71 ...............Bracket .................................... 5-61 00590-44145-71 ...............Bracket .................................... 5-64 00590-44146-71 ...............Bracket, Mast Light.................... 5-61 00590-44147-71 ...............Bracket, Switch ......................... 5-61 00590-44149-71 ...............Bracket, Mast Light.................... 5-61 00590-44150-71 ...............Manifold Assembly, Auxiliary ..... 6-25 00590-44151-71 ...............Decal, Light .............................. 5-61 00590-44152-71 ...............Light Assembly, Travel................ 5-61 00590-44154-71 ...............Bracket, Weldment.................... 5-64 00590-44155-71 ...............Manifold Assembly, Auxiliary ..... 6-25 00590-44157-71 ...............Hose, Steer, Suction, Formed........ 6-9 00590-44159-71 ...............Bracket (88 in. OACH) .............. 5-68 00590-44160-71 ...............Bracket (83 in. OACH) .............. 5-68 00590-44162-71 ...............Switch Assembly, Proximity ........ 5-66 00590-44164-71 ...............Bracket, Lift Limit ....................... 5-66

B-3

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Numerical Parts Index

Part No.

Description

Page

Part No.

Page

00590-44275-71 ...............Door Weldment ........................ 2-30 00590-44277-71 ...............Door, Battery, Left-Hand ............. 2-29 00590-44278-71 ...............Spacer, Battery (Non-Weighted)......... ........................................2.25 in.................................... 2-25 00590-44285-71 ...............Spacer, Battery, 1.50 in............. 2-25 00590-44286-71 ...............Spacer, Battery, 1.75 in............. 2-25 00590-44287-71 ...............Spacer, Pipe (17.75 in.) ............ 2-27 00590-44289-71 ...............Spacer, Pipe (15.25 in.) ............ 2-27 00590-44290-71 ...............Spacer, Battery (Non-Weighted)......... ........................................2.50 in. .................................. 2-25 00590-44291-71 ...............Spacer, Battery (Non-Weighted)......... ........................................2.75 in.................................... 2-25 00590-44292-71 ...............Spacer, Battery (Non-Weighted)......... ........................................4.88 in.................................... 2-25 00590-44293-71 ...............Spacer, Battery (Non-Weighted)......... ........................................5.00 in.................................... 2-25 00590-44294-71 ...............Shaft, Roller (18.31 in.) ............. 2-27 00590-44295-71 ...............Shaft, Roller (21.06 in.) ............. 2-27 00590-44296-71 ...............Shaft, Roller (23.56 in.) ............. 2-27 00590-44297-71 ...............Guard, Cable........................... 2-30 00590-44298-71 ...............Support, Battery Roller............... 2-25 00590-44299-71 ...............Axle .......................................... 3-5 00590-44301-71 ...............Elbow, 90 Degree....................... 3-3 00590-44303-71 ...............Adaptor, Hydraulic ..................... 3-3 00590-44307-71 ...............Pad, Door ................................ 2-30 00590-44309-71 ...............Plate, Sensor .............................. 3-3 00590-44311-71 ...............Bearing, Open ........................... 3-5 00590-44312-71 ...............Bearing, Roller............................ 3-5 00590-44313-71 ...............Bearing, Cone ............................ 3-5 00590-44314-71 ...............Bearing, Cup.............................. 3-5 00590-44315-71 ...............Seal .......................................... 3-5 00590-44317-71 ...............Hub, Machine ............................ 3-7 00590-44319-71 ...............Anchor, Chain ............................ 3-3 00590-44320-71 ...............Backrest Guard (Width 32 in............. ........................................Height 48 in.)........................... 2-31 00590-44321-71 ...............Backrest Guard (Width 32 in............. ........................................Height 36 in.)........................... 2-31 00590-44322-71 ...............Backrest Guard (Width 32 in............. ........................................Height 54 in.)........................... 2-31 00590-44323-71 ...............Backrest Guard (Width 32 in............. ........................................Height 30 in.)........................... 2-31 00590-44323-71 ...............Backrest Guard (Width 32 in............. ........................................Height 60 in.)........................... 2-31 00590-44324-71 ...............Backrest Guard (Width 32 in............. ........................................Height 42 in.)........................... 2-31 00590-44326-71 ...............Backrest Guard (Width 37 in............. ........................................Height 36 in.)........................... 2-31 00590-44327-71 ...............Backrest Guard (Width 37 in............. ........................................Height 54 in.)........................... 2-31 00590-44329-71 ...............Backrest Guard (Width 37 in............. ........................................Height 42 in.)........................... 2-31 00590-44330-71 ...............Sprocket .................................... 3-3 00590-44331-71 ...............Link, Chain............................... 5-25 00590-44331-71 ...............Link, Connecting, Chain .............. 3-3 00590-44332-71 ...............Chain ........................................ 3-3 00590-44333-71 ...............Plate, Steering ............................ 3-3 00590-44334-71 ...............Bracket, Mounting....................... 3-3 00590-44335-71 ...............Switch, Proximity ...................... 5-14 00590-44335-71 ...............Switch, Proximity, Multihead......... 3-3 00590-44337-71 ...............Spacer ...................................... 3-3 00590-44338-71 ...............Spacer Assembly, 1.560 in. ....... 2-23 00590-44339-71 ...............Backrest Guard (Width 37 in............. ........................................Height 30 in.)........................... 2-31 00590-44340-71 ...............Brace, Cover (Without HAS) ...... 2-17 00590-44341-71 ...............Cover, Steer ............................. 2-17 00590-44342-71 ...............Cover, Eyebrow........................ 2-17 00590-44343-71 ...............Cover, Eyebrow........................ 2-17 00590-44344-71 ...............Cover, Eyebrow........................ 2-17

00590-44223-71 .............. Fan, External ............................5-37 00590-44223-71 .............. Fan, External ............................5-39 00590-44224-71 .............. Lamp Assembly, Warning (Red) ..5-51 00590-44224-71 .............. Light, Warning (Amber) .............5-53 00590-44225-71 .............. Hose Assembly (Manifold to Cylinder) ........................................ (Standard Mast) ........................6-17 00590-44226-71 .............. Spring Set ................................5-47 00590-44227-71 .............. Auxiliary Motor.........................5-49 00590-44227-71 .............. Motor Assembly, Auxiliary..........6-43 00590-44228-71 .............. Brush Set..................................5-49 00590-44229-71 .............. Spring Set ................................5-49 00590-44230-71 .............. Bearing and Snap Ring Kit .........5-49 00590-44231-71 .............. Brush Holder.............................5-47 00590-44232-71 .............. Hose, Formed (Manifold Return)..6-17 00590-44233-71 .............. Hose, Formed (Manifold Return)..6-17 00590-44234-71 .............. Lamp Assembly, Warning.................. ........................................ (Amber) ..................................5-51 00590-44234-71 .............. Light, Warning (Red)..................5-53 00590-44235-71 .............. Locator, Spring .........................5-21 00590-44236-71 .............. Cap, Dust...................................6-9 00590-44236-71 .............. Cap, Dust, Coupling..................6-21 00590-44236-71 .............. Cap, Dust, Coupling..................6-31 00590-44236-71 .............. Cap, Dust, Coupling..................6-45 00590-44237-71 .............. Fitting, Hose ............................6-21 00590-44237-71 .............. Fitting, Hose ............................6-31 00590-44237-71 .............. Fitting, Hose ...............................6-9 00590-44239-71 .............. Field Coil Kit.............................5-37 00590-44239-71 .............. Field Coil Kit.............................5-39 00590-44241-71 .............. Stator Kit ..................................5-47 00590-44242-71 .............. End Head Kit, Drive ..................5-45 00590-44243-71 .............. Base Kit ...................................5-45 00590-44244-71 .............. Hose Assembly (Manifold to Cylinder) ........................................ (Standard Mast) ........................6-17 00590-44245-71 .............. Hose Assembly (Lift Pump to Manifold) ........................................ ...............................................6-17 00590-44246-71 .............. Motor, Steer .............................5-47 00590-44246-71 .............. Motor, Steer .............................6-45 00590-44247-71 .............. Hose Assembly (Lift Pump to Manifold) ........................................ ...............................................6-17 00590-44248-71 .............. Brush Set..................................5-47 00590-44249-71 .............. Bearing and Snap Ring Kit .........5-47 00590-44250-71 .............. Grommet..................................5-51 00590-44250-71 .............. Grommet..................................5-61 00590-44250-71 .............. Grommet..................................5-64 00590-44251-71 .............. End Head, Commutator .............5-47 00590-44252-71 .............. End Head Kit, Drive ..................5-47 00590-44253-71 .............. Enclosure Cover Kit ...................5-47 00590-44254-71 .............. Bolt, Clamp Kit..........................5-47 00590-44255-71 .............. Hose Assembly (Lift Pump to.............. ........................................ Manifold) .................................6-17 00590-44256-71 .............. Hose, Formed (Manifold Return)..6-17 00590-44257-71 .............. Armature Kit .............................5-47 00590-44258-71 .............. Door, Battery, Right-Hand ...........2-29 00590-44259-71 .............. Spacer, Pipe (15.00 in.) ............2-27 00590-44260-71 .............. Spacer, Pipe (7.62 in.) ..............2-27 00590-44261-71 .............. Spacer, Pipe (10.25 in.) ............2-27 00590-44262-71 .............. Spacer, Pipe (9.50 in.) ..............2-27 00590-44263-71 .............. Spacer, Pipe (2.88 in.) ..............2-27 00590-44264-71 .............. Door, Battery, Left-Hand .............2-29 00590-44265-71 .............. Door, Battery, Left-Hand .............2-29 00590-44266-71 .............. Decal, Warning ........................2-30 00590-44267-71 .............. Door, Battery, Right-Hand ...........2-29 00590-44268-71 .............. Spacer, Pipe (12.50 in.) ............2-27 00590-44269-71 .............. Door, Battery, Right-Hand ...........2-29 00590-44270-71 .............. Guard, Battery..........................2-29 00590-44271-71 .............. Guard, Battery..........................2-29 00590-44272-71 .............. Guard, Battery..........................2-29 00590-44273-71 .............. Pin, Lock ..................................2-29

1/08/2008

Description

B-4

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Numerical Parts Index

Part No.

Description

Page

Part No.

Description

Page

00590-44421-71............... Decal, Toyota ........................... 2-18 00590-44422-71............... Cable Assembly............................... ........................................ (LA-F1 to M1- E1)...................... 5-13

00590-44345-71 ...............Cover, Front, Left-Hand .............. 2-17 00590-44346-71 ...............Cover, Knee ............................. 2-17 00590-44347-71 ...............Cover, Front, Center .................. 2-17 00590-44348-71 ...............Decal, Toyota ........................... 2-18 00590-44349-71 ...............Decal, Warning ........................ 2-17 00590-44351-71 ...............Brace, Cover (With HAS) ........... 2-17 00590-44352-71 ...............Decal, Warning ........................ 2-17 00590-44353-71 ...............Cover, HSA Handle .................. 2-17 00590-44354-71 ...............Decal, Warning ........................ 2-17 00590-44356-71 ...............Decal, Control Handle....................... ........................................(Standard) ............................... 2-17 00590-44356-71 ...............Decal, Control Handle ............... 2-21 00590-44357-71 ...............Decal, Control Handle (LSA) ...... 2-17 00590-44359-71 ...............Cover, Front, Right-Hand............ 2-17 00590-44360-71 ...............Pad, Backseat........................... 2-17 00590-44361-71 ...............Bracket, Key Switch..................... 2-7 00590-44362-71 ...............Plate, Clamp .............................. 2-7 00590-44363-71 ...............Shield, Tire, Right-Hand ............... 2-7 00590-44364-71 ...............Shield, Tire, Left-Hand.................. 2-7 00590-44366-71 ...............Switch Rotary, 2 pos ................. 5-14 00590-44367-71 ...............Guard, Cable........................... 2-17 00590-44367-71 ...............Guard, Cable........................... 5-51 00590-44367-71 ...............Guard, Cable........................... 5-61 00590-44367-71 ...............Guard, Cable........................... 5-64 00590-44369-71 ...............Decal, Toyota ........................... 2-17 00590-44370-71 ...............Pad, Deadman Pedal ................ 2-17 00590-44371-71 ...............Decal, EE ................................. 2-17 00590-44372-71 ...............Pad, Floor ................................ 2-17 00590-44373-71 ...............Cover Assembly, Console.................. ........................................(Without High Speed Auxiliary) .. 2-17 00590-44374-71 ...............Cover Assembly, Console.................. ........................................(With High Speed Auxiliary) ...... 2-17 00590-44379-71 ...............Decal, Warning ........................ 2-18 00590-44380-71 ...............Pad, Elbow .............................. 2-17 00590-44381-71 ...............Spacer Assembly, Battery Gate... 2-22 00590-44382-71 ...............Cap, Knob Insert ...................... 2-21 00590-44383-71 ...............Cap, Knob Insert ...................... 2-21 00590-44384-71 ...............Gate, Battery (With Spacer) ....... 2-22 00590-44385-71 ...............Gate, Battery (With Spacer) ....... 2-22 00590-44386-71 ...............Gate, Battery (With Spacer) ....... 2-22 00590-44389-71 ...............Decal, Control Handle (HSA) ..... 2-18 00590-44390-71 ...............Spacer Assembly, Battery Gate .. 2-22 00590-44391-71 ...............Decal, Control .......................... 2-21 00590-44393-71 ...............Roller Assembly ........................ 2-22 00590-44394-71 ...............Roller Assembly ........................ 2-22 00590-44395-71 ...............Roller Assembly ........................ 2-22 00590-44396-71 ...............Spacer Assembly, 0.312 in. ....... 2-23 00590-44397-71 ...............Spacer Assembly, 0.624 in. ....... 2-23 00590-44398-71 ...............Spacer Assembly, 0.936 in. ....... 2-23 00590-44399-71 ...............Spacer Assembly, 1.248 in. ....... 2-23 00590-44401-71 ...............Decal, Control .......................... 2-21 00590-44402-71 ...............Decal, Warning ........................ 2-18 00590-44403-71 ...............Decal, Warning ........................ 2-18 00590-44404-71 ...............Decal, Warning ........................ 2-18 00590-44405-71 ...............Decal, Warning ........................ 2-18 00590-44406-71 ...............Decal ...................................... 2-18 00590-44410-71 ...............Cap, Knob Insert ...................... 2-21 00590-44411-71 ...............Decal, High Speed Auxiliary.............. ........................................Handle .................................... 2-21 00590-44412-71 ...............Decal, Control .......................... 2-21 00590-44413-71 ...............Decal, Control .......................... 2-21 00590-44414-71 ...............Decal, Control .......................... 2-21 00590-44415-71 ...............Decal, Control .......................... 2-21 00590-44416-71 ...............Decal, Control .......................... 2-21 00590-44417-71 ...............Decal, Control .......................... 2-21 00590-44418-71 ...............Decal, Control .......................... 2-21 00590-44419-71 ...............Decal, Control .......................... 2-21 00590-44420-71 ...............Bearing, Cup.............................. 3-7

00590-44423-71............... Cable Assembly .............................. ........................................ (TPC-1 to LA-B+) ....................... 5-13 00590-44424-71............... Cable Assembly............................... ........................................ (TPC-1 to RA-B+) ....................... 5-13 00590-44425-71............... Cable Assembly............................... ........................................ (LA-B- to TP4)............................ 5-13 00590-44426-71............... Cable Assembly............................... ........................................ (LA-A1 to M1-A1) ..................... 5-13 00590-44427-71............... Cable Assembly (M1-A2 to LA-A2)..... ........................................ .............................................. 5-13 00590-44428-71............... Cable Assembly (RA-A1 to M2-A1)..... ........................................ .............................................. 5-13 00590-44429-71............... Cable Assembly (RA-A2 to M2-A2)..... ........................................ .............................................. 5-13 00590-44430-71............... Cable Assembly (JA1 to OJC7, OPC7) ........................................ .............................................. 5-14 00590-44431-71............... Cable Assembly (Auxiliary-1 to MXA). ........................................ .............................................. 5-13 00590-44432-71............... Cable Assembly (MS- to TP4) ..... 5-13 00590-44433-71............... Cable Assembly (RA-F1 to M2-E2)...... ........................................ .............................................. 5-13 00590-44434-71............... Cable Assembly (RA-F2 to M2-E1)...... ........................................ .............................................. 5-13 00590-44435-71............... Cable Assembly (LA-F2 to M1-E2)....... ........................................ .............................................. 5-13 00590-44436-71............... Bar, Bus................................... 5-13 00590-44438-71............... Insulator, Standoff ..................... 5-14 00590-44440-71............... Tire (Poly, Tan) 95 Durometer ....... 3-7 00590-44441-71............... Cable Assembly (MXS- to TP4) ... 5-13 00590-44442-71............... Harness Assembly (JC10 to B1, S3..... ........................................ S4, S11 and S12) .................... 5-13 00590-44443-71............... Card Assembly, Translator ......... 5-13 00590-44444-71............... Harness Assembly (JC4 TO JX4, S13.. ........................................ S14, LPC-1, JF5) ....................... 5-13 00590-44445-71............... Harness Assembly (JX1 to JTR1) .. 5-13 00590-44446-71............... Harness Assembly (JX2 to JLT1)... 5-13 00590-44447-71............... Harness Assembly (JF3 to Key Switch.. ........................................ EPO) ....................................... 5-13 00590-44448-71............... Harness Assembly (JC5 to JD1) .. 5-13 00590-44449-71............... Harness Assembly (JC6 to JH1).......... ........................................ (Control Handle)....................... 5-13 00590-44450-71............... Harness Assembly............................ ........................................ (JC7 to S2 and JS2) .................. 5-13 00590-44451-71............... Cable Assembly (RA-B- to TP4) ... 5-13 00590-44452-71............... Harness Assembly (JC9, SOL-1........... ........................................ SOL-4 thru 9 and JPH3) ............. 5-13 00590-44453-71............... Power Amplifier, Traction........... 5-13 00590-44454-71............... Harness Assembly............................ ........................................ (JF1, to TP1 and TP4) ................ 5-13 00590-44455-71............... Harness Assembly............................ ........................................ (PS12 to BW and MT) ............... 5-13 00590-44456-71............... Harness Assembly............................ ........................................ (PS11 to BW and MT) ............... 5-13 00590-44457-71............... Harness Assembly............................ ........................................ (PS8 to BW and MT) ................. 5-13 00590-44458-71............... Cable Assembly............................... ........................................ (LPC-1 to MP-D) ........................ 5-13 00590-44459-71............... Cable Assembly (MP-A- to TP4) .. 5-13 00590-44460-71............... Cable Assembly (STR-1 to MS+) . 5-13 00590-44461-71............... Cable Assembly (JPH3 to SOL-2) 5-14 00590-44462-71............... Harness Assembly (JC8 to JF2............ ........................................ and Contactor Panel) ................ 5-13 00590-44463-71............... Harness Assembly .................... 5-19 00590-44464-71............... Bar, Bus................................... 5-19

B-5

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Numerical Parts Index

Part No.

Description

Page

Part No.

Page

00590-44542-71 ...............Motor, Traction ........................... 4-5 00590-44544-71 ...............Knob, Steer .............................. 3-10 00590-44545-71 ...............Arm, Spring ............................. 4-15 00590-44546-71 ...............Spacer, Drive Unit....................... 4-7 00590-44547-71 ...............Spring, Compression ................. 4-13 00590-44548-71 ...............Armature ................................. 4-13 00590-44549-71 ...............Armature, Friction Surface.......... 4-13 00590-44550-71 ...............Hub ........................................ 4-13 00590-44551-71 ...............Disc, Friction ............................ 4-13 00590-44552-71 ...............Adaptor................................... 4-13 00590-44553-71 ...............Spacer .................................... 4-13 00590-44554-71 ...............Tire ......................................... 4-10 00590-44556-71 ...............Tire ......................................... 4-10 00590-44557-71 ...............Rivet........................................ 4-15 00590-44558-71 ...............Bar, Pivot ................................. 4-15 00590-44559-71 ...............Bearing, Oilite.......................... 4-15 00590-44560-71 ...............Bracket, Mounting..................... 4-15 00590-44561-71 ...............Spring, Compression ................. 4-15 00590-44562-71 ...............Pedal Weldment ....................... 4-15 00590-44564-71 ...............Tire (Poly, Black) 95 Durometer ..... 3-7 00590-44568-71 ...............Cap, Bearing Machine ................ 4-7 00590-44570-71 ...............Gear, Set, Spiral Bevel ................ 4-7 00590-44571-71 ...............Gear, Helical ............................. 4-7 00590-44572-71 ...............Bearing, Cone ............................ 4-7 00590-44573-71 ...............Bearing, Cone ............................ 4-7 00590-44574-71 ...............Bearing, Cup.............................. 4-7 00590-44575-71 ...............Body Subassembly, Magnet ....... 4-13 00590-44576-71 ...............Seal, Oil .................................... 4-7 00590-44579-71 ...............Gear, Helical Pinion .................... 4-7 00590-44580-71 ...............Bearing ..................................... 4-7 00590-44580-71 ...............Bearing ................................... 7-61 00590-44582-71 ...............Wheel Hub, Machined .............. 4-10 00590-44583-71 ...............Tire ......................................... 4-10 00590-44584-71 ...............Tire ......................................... 4-10 00590-44585-71 ...............Tire ......................................... 4-10 00590-44586-71 ...............Bearing, Cup.............................. 4-7 00590-44587-71 ...............Frame, Weldment, Main.................... ........................................(98 in. OACH) ......................... 7-46 00590-44588-71 ...............Spring ..................................... 7-46 00590-44589-71 ...............Guide, Spring .......................... 7-46 00590-44590-71 ...............Tube Assembly ......................... 7-46 00590-44591-71 ...............Tube Assembly ......................... 7-46 00590-44592-71 ...............Shim ....................................... 7-46 00590-44593-71 ...............Shim ....................................... 7-46 00590-44594-71 ...............Frame, Weldment, Main.................... ........................................(77 in. OACH) ......................... 7-46 00590-44595-71 ...............Frame, Weldment, Main.................... ........................................(83 in. OACH) ......................... 7-46 00590-44596-71 ...............Hose Assembly, Free Lift.................... ........................................(89 in. OACH) ......................... 7-54 00590-44596-71 ...............Hose Assembly, Free Lift.................... ........................................(89 in. OACH) ......................... 7-58 00590-44597-71 ...............Frame, Weldment, Main.................... ........................................(93 in. OACH) ......................... 7-46 00590-44598-71 ...............Sheave Assembly ...................... 7-45 00590-44599-71 ...............Telescopic, Intermediate, Outer........... ........................................(77 in. OACH) ......................... 7-46 00590-44600-71 ...............Telescopic, Intermediate, Outer........... ........................................(83 in. OACH) ......................... 7-46 00590-44601-71 ...............Telescopic, Intermediate, Outer........... ........................................(89 in. OACH) ......................... 7-46 00590-44602-71 ...............Telescopic, Intermediate, Outer .......... ........................................(93 in. OACH) ......................... 7-46 00590-44603-71 ...............Telescopic, Intermediate, Outer........... ........................................(98 in. OACH) ......................... 7-46 00590-44604-71 ...............Telescopic, Intermediate, Inner............ ........................................(77 in. OACH) ......................... 7-46 00590-44605-71 ...............Telescopic, Intermediate, Inner............

00590-44465-71 .............. Bar, Bus ...................................5-19 00590-44466-71 .............. Fuse (100 Amp) ........................5-19 00590-44468-71 .............. Cover ......................................5-19 00590-44470-71 .............. Bar, Bus ...................................5-19 00590-44471-71 .............. Module Assembly, Attachment ....5-14 00590-44472-71 .............. Harness Assembly .....................5-19 00590-44473-71 .............. Fuse (500 Amp) ........................5-19 00590-44474-71 .............. Harness Assembly .....................5-19 00590-44476-71 .............. Terminal Strip............................5-19 00590-44477-71 .............. Insulator ...................................5-19 00590-44478-71 .............. Decal.......................................5-19 00590-44483-71 .............. Clamp .....................................5-14 00590-44484-71 .............. Cable Assembly............................... ........................................ (JA3 to S16 and S17) ................5-14 00590-44489-71 .............. Cable Assembly (JA2 to JF4.............. ........................................ SOL-9 and SOL-10) ...................5-14 00590-44490-71 .............. Cable Assembly (JA2 to JF4.............. ........................................ SOL-9, JPH2 and JPH3) ..............5-14 00590-44492-71 .............. Insulator, Standoff .....................5-19 00590-44493-71 .............. Bracket, Mounting .....................5-14 00590-44494-71 .............. Insulator, Standoff .....................5-19 00590-44495-71 .............. Manifold......................................... ........................................ (High Speed Auxiliary) ..............6-27 00590-44495-71 .............. Manifold, Auxiliary ...................6-25 00590-44496-71 .............. Contactor Assembly...................5-21 00590-44496-71 .............. Contactor .................................5-19 00590-44497-71 .............. Adapter, Hydraulic ...................6-21 00590-44497-71 .............. Adapter, Hydraulic....................6-40 00590-44498-71 .............. Plate, Contactor ........................5-19 00590-44499-71 .............. Enclosure Weldment ..................5-19 00590-44500-71 .............. Fuse (600 Amp) ........................5-19 00590-44501-71 .............. Fuse (40 Amp) ..........................5-19 00590-44502-71 .............. Switch, Brake ..........................4-15 00590-44502-71 .............. Switch, Brake ...........................5-14 00590-44504-71 .............. Shim........................................4-13 00590-44505-71 .............. Fitting, Air Vent ...........................4-5 00590-44506-71 .............. Brake, Electric...........................4-13 00590-44506-71 .............. Brake, Electric, 36 Volt.................4-5 00590-44508-71 .............. Shim........................................4-13 00590-44509-71 .............. Shim........................................4-13 00590-44510-71 .............. Shim........................................4-13 00590-44511-71 .............. Shim........................................4-13 00590-44512-71 .............. Bracket Assembly............................. ........................................ Vehicle Manager.......................5-13 00590-44513-71 .............. Shim........................................4-13 00590-44515-71 .............. Wrench, Spanner........................4-5 00590-44516-71 .............. Shroud, Fan................................4-5 00590-44517-71 .............. Spacer, Brake Mount ...................4-5 00590-44518-71 .............. Plug, Magnetic ...........................4-7 00590-44519-71 .............. Housing, Machined Gear.................. ........................................ Right-Hand .................................4-7 00590-44520-71 .............. Housing, Machined Gear.................. ........................................ Left-Hand....................................4-7 00590-44521-71 .............. Axle, Shaft .................................4-7 00590-44523-71 .............. Shim........................................4-13 00590-44525-71 .............. Spring .....................................5-21 00590-44526-71 .............. Hose Assembly ..........................3-9 00590-44527-71 .............. Hose Assembly ..........................3-9 00590-44528-71 .............. Hose Assembly ..........................3-9 00590-44532-71 .............. Tiller Steer, Machine ..................3-10 00590-44533-71 .............. Fitting, Reducer ...........................4-5 00590-44534-71 .............. Cap, Steer Handle ....................3-10 00590-44536-71 .............. Spacer, Brake Mount ...................4-5 00590-44537-71 .............. Spacer, Brake Rotor.....................4-5 00590-44538-71 .............. Bolt, Drive Tire ............................4-5 00590-44539-71 .............. Switch Assembly, Speed Sensor .5-14 00590-44539-71 .............. Switch, Proximity.........................4-5 00590-44542-71 .............. Motor, Traction (4K and 5K EE)...5-39

1/08/2008

Description

B-6

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Numerical Parts Index

Part No.

Description

Page

Part No.

Description

Page

00590-44649-71............... Hose Assembly, Free Lift.................... ........................................ (77 in. OACH) ......................... 7-54 00590-44649-71............... Hose Assembly, Free Lift.................... ........................................ (77 in. OACH) ......................... 7-58 00590-44650-71............... Manifold, Auxiliary................... 6-25 00590-44651-71............... Guide, Upper................................... ........................................ (89 in. OACH) ......................... 7-53 00590-44654-71............... Telescopic, Inner............................... ........................................ (83 in. OACH) ......................... 7-46 00590-44655-71............... Telescopic, Inner............................... ........................................ (89 in. OACH) ......................... 7-46 00590-44656-71............... Telescopic, Inner............................... ........................................ (93 in. OACH) ......................... 7-46 00590-44657-71............... Telescopic, Inner............................... ........................................ (98 in. OACH) ......................... 7-46 00590-44658-71............... Clamp, Hose............................ 7-53 00590-44658-71............... Clamp, Hose............................ 7-57 00590-44659-71............... Clamp, Hose............................ 7-53 00590-44659-71............... Clamp, Hose............................ 7-57 00590-44660-71............... Bar, Hose Clamp ...................... 7-53 00590-44660-71............... Bar, Hose Clamp ...................... 7-57 00590-44662-71............... Strap....................................... 7-53 00590-44662-71............... Strap....................................... 7-57 00590-44663-71............... Telescopic, Intermediate, Inner........... ........................................ (98 in. OACH) ......................... 7-46 00590-44667-71............... Guide, Bar .............................. 7-53 00590-44667-71............... Guide, Bar .............................. 7-57 00590-44668-71............... Guard, Hose............................ 7-57 00590-44668-71............... Hose Guard............................. 7-53 00590-44669-71............... Bracket Carriage ...................... 7-53 00590-44670-71............... Guide, Lower (77 in. OACH) ..... 7-53 00590-44670-71............... Guide, Lower (83 in. OACH) ..... 7-53 00590-44671-71............... Guide, Lower (89 in. OACH) ..... 7-53 00590-44672-71............... Guide, Lower (93 in. OACH) ..... 7-53 00590-44673-71............... Bar, Hose Clamp ...................... 7-53 00590-44673-71............... Bar, Hose Clamp ...................... 7-57 00590-44674-71............... Hose Assembly......................... 7-39 00590-44676-71............... Anchor Block, Chain (Left-Hand) . 7-39 00590-44677-71............... Anchor, Chain.......................... 7-39 00590-44678-71............... Spacer, Pulley .......................... 7-39 00590-44679-71............... Spacer, Pulley .......................... 7-39 00590-44680-71............... Spacer, Pulley ......................... 7-79 00590-44680-71............... Spacer, Pulley .......................... 7-39 00590-44680-71............... Spacer, Pulley .......................... 7-65 00590-44681-71............... Spacer, Pulley .......................... 7-39 00590-44682-71............... Bracket, Formed Standoff .......... 7-39 00590-44684-71............... Hose Assembly......................... 7-39 00590-44695-71............... Hose Assembly......................... 7-39 00590-44696-71............... Stud, Telescopic, Outer.............. 7-39 00590-44697-71............... Upper Guide, Right-Hand.................. ........................................ (83 in. OACH) ......................... 7-33 00590-44698-71............... Upper Guide, Right-Hand.................. ........................................ (89 in. OACH) ......................... 7-33 00590-44699-71............... Upper Guide, Right-Hand.................. ........................................ (95 in. OACH) ......................... 7-33 00590-44700-71............... Upper Guide, Right-Hand.................. ........................................ (77 in. OACH) ......................... 7-33 00590-44701-71............... Upper Guide, Right-Hand.................. ........................................ (83 in. OACH) ......................... 7-33 00590-44702-71............... Upper Guide, Right-Hand.................. ........................................ (89 in. OACH) ......................... 7-33 00590-44702-71............... Upper Guide, Right-Hand.................. ........................................ (95 in. OACH) ......................... 7-33 00590-44703-71............... Fitting, Truck (Right-Hand IR)....... 7-33 00590-44704-71............... Fitting, Truck (Right-Hand IR)....... 7-33 00590-44705-71............... Anchor Block, Chain......................... ........................................ (Right-Hand)............................. 7-39 00590-44706-71............... Fitting, Truck (Left-Hand IR) ......... 7-33

........................................(83 in. OACH) ......................... 7-46 00590-44606-71 ...............Telescopic, Intermediate, Inner............ ........................................(89 in. OACH) ......................... 7-46 00590-44607-71 ...............Frame, Weldment, Main.................... ........................................(89 in. OACH) ......................... 7-46 00590-44608-71 ...............Fuse, Piston .............................. 7-45 00590-44610-71 ...............Anchor, Chain ......................... 7-45 00590-44611-71 ...............Anchor, Chain ......................... 7-45 00590-44612-71 ...............Crosshead ............................... 7-45 00590-44613-71 ...............Pin, Dowel ............................... 7-45 00590-44614-71 ...............Fitting, Bulkhead ....................... 7-45 00590-44616-71 ...............Clamp, Hose ............................ 7-45 00590-44618-71 ...............Pin, Chain, Boot Strap ............... 7-45 00590-44619-71 ...............Shim ....................................... 7-45 00590-44620-71 ...............Plug, Wear............................... 7-45 00590-44621-71 ...............Plug, Wear............................... 7-45 00590-44622-71 ...............Retainer ................................... 7-45 00590-44623-71 ...............Roller Assembly ........................ 7-45 00590-44624-71 ...............Shaft ....................................... 7-45 00590-44625-71 ...............Shaft ....................................... 7-45 00590-44626-71 ...............Sheave .................................... 7-45 00590-44627-71 ...............Sheave .................................... 7-45 00590-44628-71 ...............Telescopic, Inner............................... ........................................(77 in. OACH) ......................... 7-46 00590-44629-71 ...............Pad ......................................... 7-45 00590-44630-71 ...............Guide, Upper (98 in. OACH)..... 7-53 00590-44631-71 ...............Telescopic, Intermediate, Inner............ ........................................(93 in. OACH) ......................... 7-46 00590-44632-71 ...............Plate........................................ 7-53 00590-44633-71 ...............Bumper.................................... 7-53 00590-44633-71 ...............Bumper.................................... 7-57 00590-44634-71 ...............Bar, Retainer ............................ 7-53 00590-44634-71 ...............Bar, Retainer ............................ 7-57 00590-44635-71 ...............Sheave .................................... 7-53 00590-44635-71 ...............Sheave .................................... 7-57 00590-44636-71 ...............Sheave .................................... 7-53 00590-44637-71 ...............Shaft, Stub ............................... 7-53 00590-44638-71 ...............Guide, Upper (77 in. OACH)..... 7-53 00590-44638-71 ...............Guide, Upper (83 in. OACH)..... 7-53 00590-44640-71 ...............Guide, Upper (93 in. OACH)..... 7-53 00590-44641-71 ...............Guide, Lower (98 in. OACH) ..... 7-53 00590-44642-71 ...............Bracket, Hose Pulley .................. 7-53 00590-44642-71 ...............Bracket, Hose Pulley .................. 7-57 00590-44644-71 ...............Hose Assembly, Mast........................ ........................................(77 in. OACH) ......................... 7-53 00590-44644-71 ...............Hose Assembly, Mast........................ ........................................(77 in. OACH) ......................... 7-58 00590-44644-71 ...............Hose Assembly, Mast........................ ........................................(83 in. OACH) ......................... 7-57 00590-44645-71 ...............Hose Assembly, Mast........................ ........................................(83 in. OACH) ........................ 7-53 00590-44645-71 ...............Hose Assembly, Mast........................ ........................................(83 in. OACH) ......................... 7-58 00590-44646-71 ...............Hose Assembly, Mast........................ ........................................(89 in. OACH) ......................... 7-53 00590-44646-71 ...............Hose Assembly, Mast........................ ........................................(89 in. OACH) ......................... 7-58 00590-44646-71 ...............Hose Assembly, Mast........................ ........................................(93 in. OACH) ......................... 7-57 00590-44647-71 ...............Hose Assembly, Mast........................ ........................................(93 in. OACH) ......................... 7-54 00590-44647-71 ...............Hose Assembly, Mast........................ ........................................(93 in. OACH) ......................... 7-58 00590-44648-71 ...............Hose Assembly, Mast........................ ........................................(98 in. OACH) ......................... 7-54 00590-44648-71 ...............Hose Assembly, Mast........................ ........................................(98 in. OACH) ......................... 7-58

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........................................(83 in. OACH) ......................... 7-43 00590-44762-71 ...............Harness Assembly............................. ........................................(88 in. OACH) ......................... 7-79 00590-44766-71 ...............Spring, Tension ......................... 7-79 00590-44767-71 ...............Module Diode Assembly ............ 7-79 00590-44768-71 ...............Guard, Hose ............................ 7-79 00590-44769-71 ...............Harness Assembly .................... 7-79 00590-44770-71 ...............Harness Assembly............................. ........................................(83 in. OACH) ......................... 7-79 00590-44771-71 ...............Hose Assembly, Free Lift.................... ........................................(83 in. OACH) ......................... 7-54 00590-44771-71 ...............Hose Assembly, Free Lift.................... ........................................(83 in. OACH) ......................... 7-58 00590-44772-71 ...............Harness Assembly............................. ........................................(107 in. OACH) ....................... 7-79 00590-44774-71 ...............Harness Assembly............................. ........................................(95 in. OACH) ......................... 7-79 00590-44775-71 ...............Pulley, Cable ............................ 7-79 00590-44776-71 ...............Clamp, U-Bolt ........................... 7-79 00590-44777-71 ...............Standoff Assembly............................ ........................................(2 Valves on Standoff) .............. 7-79 00590-44778-71 ...............Standoff Assembly............................ ........................................(3 Valves on Standoff) .............. 7-79 00590-44779-71 ...............Hose Assembly (83 in. OACH) ... 7-79 00590-44780-71 ...............Hose Assembly (99 in. OACH) ... 7-79 00590-44781-71 ...............Hose Assembly (107 in. OACH) . 7-79 00590-44782-71 ...............Harness Assembly............................. ........................................(99 in. OACH) ......................... 7-79 00590-44784-71 ...............Lower Hook (Service Kit)............ 7-73 00590-44803-71 ...............Hose Assembly (83 in. OACH) ... 7-80 00590-44805-71 ...............Fork Assembly (36 in. Length)..... 7-85 00590-44806-71 ...............Hose Assembly (88 in. OACH) ... 7-79 00590-44807-71 ...............Fork Assembly (42 in. Length)............. ........................................(1.75 in. Lowered) .................... 7-85 00590-44808-71 ...............Fork Assembly (48 in. Length)..... 7-85 00590-44809-71 ...............Fork Assembly (54 in. Length)..... 7-85 00590-44810-71 ...............Fork Assembly (60 in. Length)............. ........................................(1.75 in. Lowered) .................... 7-85 00590-44811-71 ...............Fork Assembly (30 in. Length)..... 7-85 00590-44812-71 ...............Fork Assembly (36 in. Length)..... 7-85 00590-44813-71 ...............Fork Assembly (42 in. Length)............. ........................................(1.5 in. Lowered) ...................... 7-85 00590-44814-71 ...............Fork Assembly (30 in. Length)..... 7-85 00590-44815-71 ...............Fork Assembly (30 in. Length)..... 7-85 00590-44816-71 ...............Standoff, Formed ...................... 7-83 00590-44817-71 ...............Fork Assembly (42 in. Length)............. ........................................(1.5 in. Lowered) ...................... 7-85 00590-44818-71 ...............Fork Assembly (48 in. Length)..... 7-85 00590-44819-71 ...............Fork Assembly (54 in. Length)..... 7-85 00590-44820-71 ...............Fork Assembly (60 in. Length)............. ........................................(1.5 in. Lowered) ...................... 7-85 00590-44821-71 ...............Fork Assembly (30 in. Length)..... 7-85 00590-44822-71 ...............Fork Assembly (36 in. Length)..... 7-85 00590-44823-71 ...............Fork Assembly (42 in. Length)..... 7-85 00590-44824-71 ...............Fork Assembly (54 in. Length)..... 7-85 00590-44825-71 ...............Fork Assembly (60 in. Length)............. ........................................(1.75 in. Lowered) .................... 7-85 00590-44826-71 ...............Fork Assembly (48 in. Length)..... 7-85 00590-44827-71 ...............Fitting Hydraulic ....................... 7-83 00590-44828-71 ...............Pallet Guard............................. 7-73 00590-44829-71 ...............Hose Assembly (99 in. OACH) ... 7-80 00590-44830-71 ...............Hose Assembly (107 in. OACH) . 7-80 00590-44830-71 ...............Hose Assembly (95 in. OACH)........... ........................................(1 Auxiliary Function) ................ 7-79 00590-44831-71 ...............Hose Assembly (88 in. OACH) ... 7-80 00590-44832-71 ...............Hose Assembly (95 in. OACH) ... 7-80 00590-44833-71 ...............Hose Assembly ......................... 7-80 00590-44834-71 ...............Hose Assembly ......................... 7-80

00590-44708-71 .............. Spacer, Telescopic Outer............7-39 00590-44709-71 .............. Spacer, Cylinder .......................7-39 00590-44710-71 .............. Shaft, Chain Pulley ....................7-39 00590-44711-71 .............. Reducer, Hydraulic ....................7-39 00590-44712-71 .............. Stud, Main Frame Roller.............7-39 00590-44713-71 .............. Pulley, Chain ............................7-39 00590-44714-71 .............. Pulley, Lift Hose .........................7-39 00590-44715-71 .............. Sleeve, Pulley ...........................7-39 00590-44715-71 .............. Sleeve, Pulley ...........................7-65 00590-44715-71 .............. Sleeve, Pulley ...........................7-79 00590-44716-71 .............. Bracket, Pulley ..........................7-39 00590-44717-71 .............. Fitting, Truck (Left-Hand IR)..........7-33 00590-44718-71 .............. Hose Assembly, Free Lift.................... ........................................ (83 in. OACH) .........................7-43 00590-44720-71 .............. Chain Assembly, Outer Boot Strap..... ........................................ (77 in. OACH) .........................7-43 00590-44721-71 .............. Chain Assembly, Outer Boot Strap..... ........................................ (83 in. OACH) .........................7-43 00590-44722-71 .............. Chain Assembly, Outer Boot Strap..... ........................................ (89 in. OACH) .........................7-43 00590-44723-71 .............. Chain Assembly, Outer Boot Strap..... ........................................ (93 in. OACH) .........................7-43 00590-44724-71 .............. Chain Assembly, Outer Boot Strap..... ........................................ (98 in. OACH) .........................7-43 00590-44725-71 .............. Chain Assembly, Free Lift.................. ........................................ (77 in. OACH) .........................7-43 00590-44726-71 .............. Chain Assembly, Free Lift.................. ........................................ (83 in. OACH) .........................7-43 00590-44727-71 .............. Chain Assembly, Inner Boot Strap...... ........................................ (93 in. OACH) .........................7-43 00590-44728-71 .............. Hose Assembly, Free Lift.................... ........................................ (77 in. OACH) .........................7-43 00590-44729-71 .............. Chain Assembly, Inner Boot Strap...... ........................................ (89 in. OACH) .........................7-43 00590-44730-71 .............. Hose Assembly, Free Lift.................... ........................................ (89 in. OACH) .........................7-43 00590-44731-71 .............. Hose Assembly, Free Lift.................... ........................................ (93 in. OACH) .........................7-43 00590-44732-71 .............. Hose Assembly, Free Lift.................... ........................................ (98 in. OACH) .........................7-43 00590-44733-71 .............. Band .......................................7-45 00590-44734-71 .............. Bar, Stop..................................7-45 00590-44735-71 .............. Bracket ....................................7-45 00590-44736-71 .............. Bracket ....................................7-45 00590-44738-71 .............. Hose Assembly, Free Lift.................... ........................................ (93 in. OACH) .........................7-54 00590-44738-71 .............. Hose Assembly, Free Lift.................... ........................................ (93 in. OACH) .........................7-58 00590-44739-71 .............. Chain Assembly, Free Lift.................. ........................................ (98 in. OACH) .........................7-43 00590-44740-71 .............. Shim........................................7-40 00590-44744-71 .............. Pulley, Chain ............................7-40 00590-44746-71 .............. Fitting, Bulkhead Elbow..............7-40 00590-44747-71 .............. Adapter, Hydraulic....................7-40 00590-44748-71 .............. Pin, Pulley Bracket .....................7-40 00590-44748-71 .............. Pin, Pulley Bracket .....................7-65 00590-44749-71 .............. Chain Assembly, Inner Boot Strap...... ........................................ (98 in. OACH) .........................7-43 00590-44750-71 .............. Dampener, Main Lift ..................7-40 00590-44752-71 .............. Shim........................................7-40 00590-44753-71 .............. Valve, Flow Control ...................7-40 00590-44754-71 .............. Valve, Flow Control ...................7-40 00590-44755-71 .............. Tee, Run ...................................7-40 00590-44757-71 .............. Slack Chain Valve Kit ................7-41 00590-44758-71 .............. Slack Chain Valve .....................7-41 00590-44759-71 .............. Chain Assembly, Inner Boot Strap...... ........................................ (77 in. OACH) .........................7-43 00590-44760-71 .............. Chain Assembly, Inner Boot Strap......

1/08/2008

Description

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Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Numerical Parts Index

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00590-44886-71............... Hose Assembly, Mast........................ ........................................ (77 in. OACH) ......................... 7-57 00590-44887-71............... Hose Assembly, Mast........................ ........................................ (89 in. OACH) ......................... 7-57 00590-44888-71............... Hose Assembly, Mast........................ ........................................ (98 in. OACH) ......................... 7-57 00590-44889-71............... Hose Assembly, Free Lift.................... ........................................ (77 in. OACH) ......................... 7-58 00590-44890-71............... Hose Assembly, Free Lift ................... ........................................ (83 in. OACH) ......................... 7-58 00590-44891-71............... Hose Assembly, Free Lift.................... ........................................ (89 in. OACH) ......................... 7-58 00590-44892-71............... Guide, Lower (89 in. OACH) ..... 7-57 00590-44894-71............... Hose Assembly................................. ........................................ (107 in. OACH) ....................... 7-79 00590-44894-71............... Hose Assembly......................... 7-65 00590-44895-71............... Bracket, Hose Retainer .............. 7-71 00590-44896-71............... Upper Bearing Composite ......... 7-73 00590-44897-71............... Upper Bearing Composite................. ........................................ (Bronze) .................................. 7-73 00590-44898-71............... Cylinder, Sideshift Assembly ...... 7-73 00590-44899-71............... Seal Kit ................................... 7-73 00590-44900-71............... Lower Bearing Composite .......... 7-73 00590-44902-71............... Spacer, Tubing Clamp............... 7-71 00590-44903-71............... Hook, Lower ............................ 7-73 00590-44904-71............... Cap, Tubing Clamp .................. 7-71 00590-44906-71............... Safety Decal ............................ 7-73 00590-44907-71............... Flow Restrictor 1.5 mm .............. 7-73 00590-44908-71............... Quick Disconnect, Lower Hook, C.L.... ........................................ .............................................. 7-73 00590-44909-71............... Pin, Quick Disconnect ............... 7-73 00590-44911-71............... Guide ..................................... 7-73 00590-44912-71............... Pin, Roll................................... 7-73 00590-44913-71............... Upper Guide, Left-Hand.................... ........................................ (83 in. OACH) ......................... 7-33 00590-44916-71............... Hose Assembly......................... 7-65 00590-44917-71............... Hose Assembly......................... 7-65 00590-44918-71............... Hose Assembly......................... 7-65 00590-44919-71............... Bracket Weldment, Hose ........... 7-65 00590-44919-71............... Bracket Weldment, Hose ........... 7-79 00590-44920-71............... Bolt, Hose Anchor..................... 7-65 00590-44920-71............... Bolt, Hose Anchor..................... 7-79 00590-44922-71............... Spacer, Pulley .......................... 7-65 00590-44922-71............... Spacer, Pulley .......................... 7-79 00590-44923-71............... Plate, Back-Up.......................... 7-65 00590-44923-71............... Plate, Back-Up.......................... 7-79 00590-44924-71............... Clamp Hose............................. 7-71 00590-44925-71............... Screw, Flow Control.................. 7-65 00590-44925-71............... Screw, Flow Control.................. 7-71 00590-44925-71............... Screw, Flow Control.................. 7-80 00590-44927-71............... Hose Assembly......................... 7-71 00590-44928-71............... Elbow, 90 Degree .................... 7-71 00590-44928-71............... Fitting, Rework ......................... 7-79 00590-44929-71............... Hose Assembly......................... 7-71 00590-44933-71............... Pulley, Sideshift ........................ 7-71 00590-44934-71............... U-Bolt ...................................... 7-71 00590-44935-71............... Line Assembly .......................... 7-71 00590-44936-71............... Clamp Hose............................. 7-79 00590-44936-71............... Clamp, Auxiliary Hose .............. 7-65 00590-44937-71............... Plug, Mechanical...................... 6-57 00590-44937-71............... Plug, Mechanical...................... 6-59 00590-44938-71............... Cylinder, Free Lift.............................. ........................................ (88 in. OACH) ......................... 6-57 00590-44938-71............... Cylinder, Free Lift........................ 7-5 00590-44939-71............... Piston, Plated (83 in. OACH) ..... 6-57 00590-44940-71............... Piston, Plated (88 in. OACH) ..... 6-57 00590-44941-71............... Piston, Plated (96 in. OACH) ..... 6-57 00590-44942-71............... Seal, Square ............................ 6-57

00590-44835-71 ...............Harness Assembly ..................... 7-80 00590-44836-71 ...............Fork Assembly (36 in. Length)..... 7-85 00590-44837-71 ...............Plug, Hollow Hex ...................... 7-83 00590-44838-71 ...............Hose Assembly (95 in. OACH) ... 7-79 00590-44839-71 ...............Cap, Hydraulic......................... 7-83 00590-44840-71 ...............Fitting Hydraulic ....................... 7-83 00590-44841-71 ...............Connector, Nipple .................... 7-83 00590-44842-71 ...............Connector, Coupler ................... 7-83 00590-44843-71 ...............Elbow, 45 Degree..................... 7-83 00590-44844-71 ...............Elbow, 90 Degree..................... 7-83 00590-44845-71 ...............Manifold Assembly (2 Valve) ...... 7-83 00590-44846-71 ...............Manifold Assembly (3 Valve) ...... 7-83 00590-44848-71 ...............Fitting Hydraulic ....................... 7-83 00590-44849-71 ...............Adapter, Hydraulic.................... 7-65 00590-44850-71 ...............Hose Assembly ......................... 7-65 00590-44851-71 ...............Anchor, Tilt Cylinder.......................... ........................................(4.85 in. Long) ......................... 7-61 00590-44852-71 ...............Anchor, Tilt Cylinder.......................... ........................................(5.85 in. Long) ......................... 7-61 00590-44853-71 ...............Ring, Retaining ......................... 7-61 00590-44854-71 ...............Bushing, Oil Impreg .................. 7-61 00590-44856-71 ...............Elbow, 90 Degree..................... 7-61 00590-44857-71 ...............Pin, Cotter................................ 7-61 00590-44858-71 ...............Hose Assembly, Free Lift.................... ........................................(98 in. OACH) ......................... 7-58 00590-44859-71 ...............Fitting, Hydraulic ...................... 7-65 00590-44859-71 ...............Fitting, Hydraulic ...................... 7-79 00590-44860-71 ...............Hose Assembly, Free Lift.................... ........................................(93 in. OACH) ......................... 7-58 00590-44863-71 ...............Carriage, Sideshift Assembly ..... 7-73 00590-44863-71 ...............Sideshift Carriage Assembly............... ........................................(32 in. Wide Cascade) ............. 7-65 00590-44863-71 ...............Sideshift Carriage Assembly............... ........................................(32 in. Wide Cascade) ............. 7-71 00590-44864-71 ...............Carriage, Sideshift Assembly ..... 7-73 00590-44864-71 ...............Sideshift Carriage Assembly............... ........................................(37 in. Wide Cascade) ............. 7-65 00590-44864-71 ...............Sideshift Carriage Assembly............... ........................................(37 in. Wide Cascade) ............. 7-71 00590-44865-71 ...............Hose Assembly (83 in. OACH) ... 7-79 00590-44865-71 ...............Hose Assembly ......................... 7-65 00590-44866-71 ...............Hose Assembly (88 in. OACH) ... 7-79 00590-44866-71 ...............Hose Assembly ......................... 7-65 00590-44867-71 ...............Hose Assembly (95 in. OACH) ... 7-79 00590-44867-71 ...............Hose Assembly ......................... 7-65 00590-44868-71 ...............Hose Assembly (99 in. OACH) ... 7-79 00590-44868-71 ...............Hose Assembly ......................... 7-65 00590-44870-71 ...............Pin, Clevis................................ 7-61 00590-44871-71 ...............Guide, Lower (98 in. OACH) ..... 7-57 00590-44872-71 ...............Hose Assembly, Free Lift.................... ........................................(98 in. OACH) ......................... 7-54 00590-44872-71 ...............Hose Assembly, Free Lift.................... ........................................(98 in. OACH) ......................... 7-58 00590-44873-71 ...............Bracket, Formed ....................... 7-57 00590-44875-71 ...............Guide, Upper (77 in. OACH)..... 7-57 00590-44875-71 ...............Guide, Upper (83 in. OACH)..... 7-57 00590-44876-71 ...............Guide, Upper (89 in. OACH)..... 7-57 00590-44877-71 ...............Guide, Upper (93 in. OACH)..... 7-57 00590-44878-71 ...............Guide, Upper (98 in. OACH)..... 7-57 00590-44879-71 ...............Guide, Lower (77 in. OACH) ..... 7-57 00590-44879-71 ...............Guide, Lower (83 in. OACH) ..... 7-57 00590-44880-71 ...............Anchor, Tilt Cylinder.......................... ........................................(3.85 in. Long) ......................... 7-61 00590-44881-71 ...............Guide, Lower (93 in. OACH) ..... 7-57 00590-44882-71 ...............Hose Assembly ......................... 7-65 00590-44883-71 ...............Plate........................................ 7-57 00590-44884-71 ...............Sheave .................................... 7-57 00590-44885-71 ...............Shaft, Stub ............................... 7-57

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Part No.

Page

00590-44986-71 ...............Ring, Snap ............................... 6-79 00590-44986-71 ...............Ring, Snap ............................... 7-11 00590-44986-71 ...............Ring, Snap ............................... 7-27 00590-44986-71 ...............Ring, Snap ............................... 7-46 00590-44987-71 ...............Fitting ...................................... 6-79 00590-44987-71 ...............Fitting ...................................... 7-45 00590-44988-71 ...............Seal Kit.................................... 6-81 00590-44989-71 ...............Piston, Plated (95 in. OACH) ..... 6-75 00590-44989-71 ...............Piston, Plated.................................... ........................................(95 in. OACH) ......................... 6-77 00590-44990-71 ...............Valve, Flow Control........................... ........................................(16.7 GPM) ............................. 7-11 00590-44990-71 ...............Valve, Flow Control........................... ........................................(16.7 GPM) ............................. 7-27 00590-44990-71 ...............Valve, Flow Control ................... 7-45 00590-44990-71 ...............Valve, Fuse............................... 6-81 00590-44990-71 ...............Valve, Fuse............................... 6-83 00590-44991-71 ...............Piston, Plated (88 in. OACH) ..... 6-75 00590-44991-71 ...............Piston, Plated (88 in. OACH) ..... 6-77 00590-44992-71 ...............Ring, Snap ............................... 6-83 00590-44992-71 ...............Ring, Snap ............................... 7-46 00590-44992-71 ...............Ring, Snap ............................... 7-53 00590-44992-71 ...............Ring, Snap ............................... 7-57 00590-45001-71 ...............Retainer ................................... 6-81 00590-45001-71 ...............Retainer ................................... 6-83 00590-45002-71 ...............Cap, Ram Housing ................... 6-73 00590-45004-71 ...............Pin, Roll ................................... 6-67 00590-45004-71 ...............Roll Pin .................................... 6-61 00590-45005-71 ...............Service Kit ............................... 6-61 00590-45005-71 ...............Service Kit ............................... 6-67 00590-45006-71 ...............Piston ...................................... 6-63 00590-45006-71 ...............Piston ...................................... 6-65 00590-45006-71 ...............Piston ...................................... 6-69 00590-45006-71 ...............Piston ...................................... 6-71 00590-45007-71 ...............Sleeve ..................................... 6-63 00590-45007-71 ...............Sleeve ..................................... 6-65 00590-45007-71 ...............Sleeve ..................................... 6-69 00590-45007-71 ...............Sleeve ..................................... 6-71 00590-45008-71 ...............Ring, Retaining ......................... 6-63 00590-45008-71 ...............Ring, Retaining ......................... 6-65 00590-45008-71 ...............Ring, Retaining ......................... 6-69 00590-45008-71 ...............Ring, Retaining ......................... 6-71 00590-45009-71 ...............Retainer ................................... 6-63 00590-45009-71 ...............Retainer ................................... 6-65 00590-45009-71 ...............Retainer ................................... 6-69 00590-45009-71 ...............Retainer ................................... 6-71 00590-45010-71 ...............Service Kit ............................... 6-63 00590-45010-71 ...............Service Kit ............................... 6-65 00590-45010-71 ...............Service Kit ............................... 6-69 00590-45010-71 ...............Service Kit ............................... 6-71 00590-45011-71 ...............Seal Kit.................................... 6-79 00590-45014-71 ...............Manifold.................................. 6-73 00590-45015-71 ...............Piston, Plated............................ 6-73 00590-45019-71 ...............Cap, Ram Housing ................... 6-75 00590-45019-71 ...............Cap, Ram Housing ................... 6-77 00590-45020-71 ...............Piston, Plated (83 in. OACH) ..... 6-75 00590-45020-71 ...............Piston, Plated (83 in. OACH) ..... 6-77 00590-45021-71 ...............Piston, Plated (99 in. OACH) ..... 6-75 00590-45021-71 ...............Piston, Plated (99 in. OACH) ..... 6-77 00590-45022-71 ...............Piston, Plated (107 in. OACH) ... 6-75 00590-45022-71 ...............Piston, Plated (17 in. OACH) ..... 6-77 00590-45024-71 ...............Adapter, Hydraulic.................... 6-31 00590-45024-71 ...............Adapter, Hydraulic.................... 7-40 00590-45025-71 ...............Spool, Machined ...................... 6-35 00590-45026-71 ...............Seal Kit.................................... 6-27 00590-45027-71 ...............Line Assembly........................... 6-29 00590-45028-71 ...............Line Assembly........................... 6-29 00590-45029-71 ...............Manifold Assembly (High Speed) 6-29

00590-44942-71 .............. Seal, Square.............................6-59 00590-44943-71 .............. Seal, Piston ..............................6-57 00590-44943-71 .............. Seal, Piston ..............................6-59 00590-44944-71 .............. Seal, Wiper..............................6-57 00590-44944-71 .............. Seal, Wiper..............................6-59 00590-44945-71 .............. Elbow 90 Degree......................6-59 00590-44945-71 .............. Elbow, 90 Degree (V1) ..............6-21 00590-44945-71 .............. Elbow, 90 Degree .....................6-57 00590-44946-71 .............. Upper Guide, Right-Hand.................. ........................................ (77 in. OACH) .........................7-33 00590-44947-71 .............. Stop, Piston, Ring ......................6-57 00590-44947-71 .............. Stop, Piston, Ring ......................6-59 00590-44948-71 .............. Seal.........................................6-53 00590-44948-71 .............. Seal.........................................6-73 00590-44949-71 .............. Support, Cylinder......................6-57 00590-44950-71 .............. Chain, Anchor ..........................6-57 00590-44951-71 .............. Cylinder, Main Lift............................ ........................................ (88 in. OACH) .........................6-59 00590-44951-71 .............. Cylinder, Main Lift .......................7-5 00590-44952-71 .............. Piston, Plated (83 in. OACH) ......6-59 00590-44953-71 .............. Piston, Plated (88 in. OACH) ......6-59 00590-44954-71 .............. Chain, Anchor ..........................6-59 00590-44955-71 .............. Piston.......................................6-61 00590-44955-71 .............. Piston.......................................6-67 00590-44956-71 .............. Retainer ...................................6-61 00590-44956-71 .............. Retainer ...................................6-67 00590-44957-71 .............. Cap, Piston ..............................6-57 00590-44957-71 .............. Cap, Piston ..............................6-59 00590-44958-71 .............. Plug, Cylinder ...........................6-75 00590-44958-71 .............. Plug, Cylinder ...........................6-77 00590-44958-71 .............. Plug, Cylinder ...........................6-77 00590-44958-71 .............. Plug, Mechanical Cylinder .........6-55 00590-44964-71 .............. Seal Kit ....................................6-50 00590-44965-71 .............. Stop, Piston Ring .......................6-55 00590-44965-71 .............. Stop, Piston, Ring ......................6-75 00590-44965-71 .............. Stop, Piston, Ring ......................6-77 00590-44966-71 .............. Seal.........................................6-55 00590-44966-71 .............. Seal, Piston ..............................6-75 00590-44966-71 .............. Seal, Piston ..............................6-77 00590-44967-71 .............. Seal Kit ....................................6-53 00590-44968-71 .............. Seal, Wiper..............................6-55 00590-44968-71 .............. Seal, Wiper..............................6-75 00590-44968-71 .............. Seal, Wiper..............................6-77 00590-44969-71 .............. Seal, Wiper..............................6-53 00590-44969-71 .............. Seal, Wiper..............................6-73 00590-44972-71 .............. Seal Kit ...................................6-55 00590-44973-71 .............. Cushion Lowering, Piston ...........6-53 00590-44973-71 .............. Piston, Lowering Cushion ...........6-73 00590-44974-71 .............. Plug, Cylinder ...........................6-73 00590-44974-71 .............. Plug, Mechanical Cylinder .........6-53 00590-44975-71 .............. Plug, Mechanical Piston .............6-53 00590-44975-71 .............. Plug, Piston...............................6-73 00590-44977-71 .............. Seal, Square.............................6-53 00590-44977-71 .............. Seal, Square.............................6-73 00590-44978-71 .............. Plug.........................................6-61 00590-44978-71 .............. Plug.........................................6-63 00590-44978-71 .............. Plug.........................................6-65 00590-44978-71 .............. Plug.........................................6-69 00590-44979-71 .............. Seal, Square.............................6-55 00590-44979-71 .............. Seal, Square.............................6-75 00590-44979-71 .............. Seal, Square.............................6-77 00590-44980-71 .............. Seal Kit ....................................6-83 00590-44981-71 .............. Valve, Check ............................6-61 00590-44981-71 .............. Valve, Check ............................6-67 00590-44982-71 .............. Wire, Pull.................................6-79 00590-44983-71 .............. Valve, Check ............................6-79 00590-44984-71 .............. Retainer ...................................6-79 00590-44985-71 .............. Plug.........................................6-79

1/08/2008

Description

B-10

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Numerical Parts Index

Part No.

Description

Page

Part No.

Description

Page

00590-45112-71............... Upper Guide, Left-Hand.................... ........................................ (83 in. OACH) ......................... 7-21 00590-45113-71............... Hose (77 in. OACH)................. 7-21 00590-45113-71............... Hose (77 in. OACH)................. 7-33 00590-45115-71............... Roller ...................................... 7-17 00590-45115-71............... Roller ...................................... 7-31 00590-45115-71............... Roller, Undersized .................... 7-49 00590-45116-71............... Body, Valve.............................. 7-47 00590-45116-71............... Body, Valve.............................. 7-19 00590-45116-71............... Body, Valve.............................. 7-29 00590-45117-71............... Valve, Cartridge (8 Gallon)........ 7-47 00590-45117-71............... Cartridge, Valve (8 GPM) .......... 7-19 00590-45118-71............... Valve, Cartridge (11 Gallon)...... 7-47 00590-45118-71............... Cartridge, Valve (11 GPM) ........ 7-19 00590-45119-71............... Upper Guide, Left-Hand.................... ........................................ (77 in. OACH) ......................... 7-21 00590-45120-71............... Upper Guide, Left-Hand.................... ........................................ (83 in. OACH) ......................... 7-21 00590-45121-71............... Fork Stop Kit ............................ 7-73 00590-45121-71............... Fork, Stop Kit ........................... 7-15 00590-45121-71............... Fork, Stop Kit ........................... 7-17 00590-45121-71............... Fork, Stop Kit ........................... 7-31 00590-45121-71............... Fork, Stop Kit ........................... 7-49 00590-45122-71............... Upper Guide, Left-Hand.................... ........................................ (95 in. OACH) ......................... 7-21 00590-45123-71............... Chain Pin ............................... 7-31 00590-45123-71............... Pin .......................................... 7-49 00590-45123-71............... Pin, Chain ............................... 7-15 00590-45123-71............... Pin, Chain ............................... 7-17 00590-45123-71............... Pin, Chain, Free Lift................... 7-45 00590-45124-71............... Upper Guide, Left-Hand.................... ........................................ (89 in. OACH) ......................... 7-21 00590-45125-71............... Upper Guide, Left-Hand.................... ........................................ (95 in. OACH) ......................... 7-21 00590-45126-71............... Upper Guide, Right-Hand.................. ........................................ (77 in. OACH) ......................... 7-21 00590-45127-71............... Upper Guide, Right-Hand.................. ........................................ (83 in. OACH) ......................... 7-21 00590-45128-71............... Upper Guide, Right-Hand.................. ........................................ (89 in. OACH) ......................... 7-21 00590-45129-71............... Upper Guide, Right-Hand.................. ........................................ (95 in. OACH) ......................... 7-21 00590-45130-71............... Upper Guide, Right-Hand.................. ........................................ (77 in. OACH) ......................... 7-21 00590-45130-71............... Upper Guide, Right-Hand.................. ........................................ (83 in. OACH) ......................... 7-21 00590-45131-71............... Upper Guide, Right-Hand.................. ........................................ (89 in. OACH) ......................... 7-21 00590-45132-71............... Sheave.................................... 7-45 00590-45132-71............... Sheave, Chain ......................... 7-11 00590-45132-71............... Sheave, Chain ......................... 7-27 00590-45133-71............... Upper Guide, Left-Hand.................... ........................................ (89 in. OACH) ......................... 7-21 00590-45134-71............... Inner Upright (77 in. OACH) ..... 7-12 00590-45134-71............... Inner Upright (77 in. OACH) ..... 7-28 00590-45136-71............... Roller Shim .............................. 7-45 00590-45136-71............... Shim ....................................... 7-15 00590-45136-71............... Shim ....................................... 7-31 00590-45136-71............... Shim ....................................... 7-49 00590-45136-71............... Shim, Load Roller...................... 7-11 00590-45136-71............... Shim, Load Roller...................... 7-27 00590-45137-71............... Shim, Cylinder ......................... 7-11 00590-45137-71............... Shim, Cylinder ......................... 7-27 00590-45138-71............... Ring, Snap............................... 7-11 00590-45138-71............... Ring, Snap............................... 7-27 00590-45139-71............... Ring, Snap............................... 7-11 00590-45139-71............... Ring, Snap............................... 7-27 00590-45139-71............... Ring, Snap............................... 7-46

00590-45029-71 ...............Manifold Assembly (High Speed) 6-31 00590-45030-71 ...............Spool Assembly ........................ 6-29 00590-45031-71 ...............Spool Assembly ........................ 6-29 00590-45033-71 ...............Solenoid 12-4B ........................ 6-27 00590-45033-71 ...............Solenoid Valve Assembly ........... 7-83 00590-45034-71 ...............Elbow, 90 Degree..................... 6-31 00590-45035-71 ...............Solenoid 10-4B ........................ 6-27 00590-45035-71 ...............Solenoid, Spool (SOL- 5)............ 6-33 00590-45036-71 ...............Solenoid, 3-Way, 2 Position............... ........................................(SOL-9) .................................... 6-33 00590-45037-71 ...............Manifold Block, Machined ......... 6-33 00590-45038-71 ...............Plug ........................................ 6-33 00590-45039-71 ...............Seal Kit.................................... 6-33 00590-45040-71 ...............Handle Assembly ...................... 6-34 00590-45041-71 ...............Handle Assembly ...................... 6-34 00590-45042-71 ...............Switch ..................................... 6-34 00590-45042-71 ...............Switch ..................................... 6-37 00590-45043-71 ...............Adapter, Hydraulic.................... 6-34 00590-45045-71 ...............Manifold (High Speed) ............. 6-31 00590-45045-71 ...............Manifold (High Speed) .............. 6-33 00590-45047-71 ...............Valve, Manual (Lift) ................... 6-23 00590-45048-71 ...............Valve, Solenoid (SOL-1) ............. 6-23 00590-45049-71 ...............Valve, Relief (REL-1) ................... 6-23 00590-45049-71 ...............Valve, Relief (REL-2) ................... 6-33 00590-45050-71 ...............Valve, Solenoid (SOL-6 and 8).... 6-23 00590-45051-71 ...............Valve, Solenoid (SOL-4) ............. 6-23 00590-45052-71 ...............Valve, Spool, Solenoid (SOL-7) ... 6-23 00590-45053-71 ...............Valve, Counterbalance...................... ........................................(CB-1 and CB-2) ....................... 6-23 00590-45054-71 ...............Manifold.................................. 6-23 00590-45055-71 ...............Seal Kit.................................... 6-27 00590-45057-71 ...............Seal Kit.................................... 6-35 00590-45058-71 ...............Manifold, Auxiliary .................. 6-25 00590-45058-71 ...............Sideshift and Auxiliary...................... ........................................Manifolds ................................ 6-27 00590-45059-71 ...............Fork Pin ................................... 7-85 00590-45060-71 ...............Plug ........................................ 6-25 00590-45061-71 ...............Elbow, 90 Degree..................... 6-25 00590-45062-71 ...............Adapter, Hydraulic.................... 6-25 00590-45062-71 ...............Adapter, Hydraulic.................... 7-61 00590-45063-71 ...............Adapter, Hydraulic.................... 6-25 00590-45064-71 ...............Adapter, Hydraulic.................... 6-25 00590-45065-71 ...............Manifold.................................. 6-27 00590-45066-71 ...............Manifold.................................. 6-27 00590-45067-71 ...............Seal Kit.................................... 6-23 00590-45069-71 ...............Elbow, 90 Degree..................... 6-34 00590-45088-71 ...............Rod ......................................... 6-87 00590-45090-71 ...............Motor, Lift (5K Standard)............ 5-45 00590-45090-71 ...............Motor, Lift ................................ 6-40 00590-45091-71 ...............Handle Weldment ..................... 6-37 00590-45093-71 ...............Knob Alteration ........................ 6-37 00590-45094-71 ...............Knob ....................................... 6-37 00590-45095-71 ...............Fan, Lift Cooling ....................... 6-39 00590-45096-71 ...............Shroud Fan .............................. 6-39 00590-45097-71 ...............Standoff, Shroud....................... 6-39 00590-45100-71 ...............Shroud Fan .............................. 6-39 00590-45102-71 ...............Fitting, Hose ............................. 6-40 00590-45103-71 ...............Fitting, Hose ............................. 6-43 00590-45105-71 ...............Motor Banding Kit..................... 6-43 00590-45106-71 ...............Coupling, Flexible..................... 6-43 00590-45106-71 ...............Coupling, Flexible..................... 6-45 00590-45107-71 ...............Fitting, Pressure Nipple.............. 6-45 00590-45108-71 ...............Pump, Auxiliary ........................ 6-45 00590-45108-71 ...............Pump, Steer.............................. 6-51 00590-45109-71 ...............Tee, Union ............................... 6-45 00590-45110-71 ...............Fitting, Hose ............................. 6-45 00590-45112-71 ...............Upper Guide, Left-Hand..................... ........................................(77 in. OACH) ......................... 7-21

B-11

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Numerical Parts Index

Part No.

Description

Page

Part No.

Page

00590-45181-71 ...............Fitting, 6-6 ............................... 7-21 00590-45181-71 ...............Fitting, 6-6 ............................... 7-33 00590-45181-71 ...............Union, Bulkhead ....................... 7-53 00590-45181-71 ...............Union, Bulkhead ....................... 7-57 00590-45182-71 ...............Fitting, 6-6 ............................... 7-21 00590-45182-71 ...............Fitting, 6-6 ............................... 7-23 00590-45182-71 ...............Fitting, 6-6 ............................... 7-33 00590-45182-71 ...............Fitting ...................................... 7-53 00590-45183-71 ...............Fitting, 6-6 ............................... 7-21 00590-45183-71 ...............Fitting, 6-6 ............................... 7-33 00590-45183-71 ...............Fitting, Bulkhead ....................... 7-53 00590-45185-71 ...............Washer, Lock ........................... 7-57 00590-45186-71 ...............Guard ..................................... 7-21 00590-45186-71 ...............Guard ..................................... 7-33 00590-45187-71 ...............Pin, Tilt .................................... 7-23 00590-45188-71 ...............Clamp ..................................... 7-21 00590-45188-71 ...............Clamp ..................................... 7-33 00590-45189-71 ...............Bearing, Mast Roller.................. 7-11 00590-45189-71 ...............Bearing, Mast Roller.................. 7-27 00590-45189-71 ...............Bearing, Roller.......................... 7-15 00590-45189-71 ...............Bearing, Roller.......................... 7-17 00590-45189-71 ...............Bearing, Roller.......................... 7-31 00590-45189-71 ...............Roller Assembly ........................ 7-45 00590-45189-71 ...............Roller ...................................... 7-49 00590-45191-71 ...............Bar.......................................... 7-21 00590-45191-71 ...............Bar.......................................... 7-33 00590-45193-71 ...............Cap ........................................ 7-21 00590-45193-71 ...............Cap ........................................ 7-33 00590-45194-71 ...............Cap ........................................ 7-21 00590-45194-71 ...............Cap ........................................ 7-33 00590-45195-71 ...............Fitting, 14-8 ............................. 7-23 00590-45196-71 ...............Fitting, 8-8 ............................... 7-23 00590-45197-71 ...............Hose ....................................... 7-23 00590-45198-71 ...............Fitting, 8-8 ............................... 7-23 00590-45199-71 ...............Sheave, Hose ........................... 7-21 00590-45199-71 ...............Sheave, Hose ........................... 7-33 00590-45200-71 ...............Bearing, Split Roller .................... 7-5 00590-45201-71 ...............Line Assembly............................. 7-5 00590-45204-71 ...............Carriage Weldment .................... 7-5 00590-45206-71 ...............Link, Connecting ......................... 7-5 00590-45207-71 ...............Bracket, Pulley ............................ 7-5 00590-45208-71 ...............Pin, Pulley Free Lift ...................... 7-5 00590-45209-71 ...............Bearing, Mast Roller.................... 7-5 00590-45210-71 ...............Spacer ...................................... 7-5 00590-45211-71 ...............Shim ....................................... 7-40 00590-45211-71 ...............Spacer, Track Roller .................... 7-5 00590-45212-71 ...............Pin, Cotter.................................. 7-5 00590-45213-71 ...............Anchor, Chain ............................ 7-5 00590-45216-71 ...............Tee, Run Swivel........................... 7-5 00590-45217-71 ...............Union ........................................ 7-5 00590-45218-71 ...............U-Bolt ........................................ 7-5 00590-45219-71 ...............Pin, Pulley .................................. 7-5 00590-45220-71 ...............Shim, Wear Plug....................... 7-11 00590-45220-71 ...............Shim, Wear Plug....................... 7-27 00590-45221-71 ...............Spacer ...................................... 7-5 00590-45222-71 ...............Telescopic Weldment ................... 7-5 00590-45223-71 ...............Upper Guide, Left-Hand..................... ........................................(89 in. OACH) ......................... 7-33 00590-45223-71 ...............Upper Guide, Left-Hand..................... ........................................(95 in. OACH) ......................... 7-33 00590-45224-71 ...............Piston ...................................... 6-87 00590-45225-71 ...............Gland ..................................... 6-87 00590-45227-71 ...............Seal Kit.................................... 6-87 00590-45228-71 ...............Ring, Retaining, Internal............. 6-87 00590-45229-71 ...............Spacer, Gland .......................... 6-87 00590-45230-71 ...............Ring, Retaining, External............ 6-87 00590-45231-71 ...............Stop, Tip Back ............................ 7-5 00590-45232-71 ...............Telescopic Weldment ................... 7-5

00590-45140-71 .............. Shim, Cylinder ..........................7-11 00590-45140-71 .............. Shim, Cylinder ..........................7-27 00590-45141-71 .............. Outer Upright (77 in. OACH) .....7-11 00590-45141-71 .............. Outer Upright (77 in. OACH) .....7-27 00590-45142-71 .............. Outer Upright (83 in. OACH) .....7-11 00590-45142-71 .............. Outer Upright (83 in. OACH) .....7-27 00590-45143-71 .............. Plate, Retainer ..........................7-49 00590-45143-71 .............. Retainers ..................................7-17 00590-45143-71 .............. Retainers ..................................7-31 00590-45144-71 .............. Outer Upright (95 in. OACH) .....7-12 00590-45144-71 .............. Outer Upright (95 in. OACH) .....7-27 00590-45145-71 .............. Hose (83 in. OACH) .................7-21 00590-45145-71 .............. Hose (83 in. OACH) .................7-33 00590-45146-71 .............. Inner Upright (83 in. OACH) ......7-12 00590-45146-71 .............. Inner Upright (83 in. OACH) ......7-28 00590-45147-71 .............. Inner Upright (89 in. OACH) ......7-28 00590-45147-71 .............. Inner Upright (89 in. OACH) ......7-12 00590-45148-71 .............. Inner Upright (95 in. OACH) ......7-12 00590-45148-71 .............. Inner Upright (95 in. OACH) ......7-28 00590-45149-71 .............. Carriage Class II (31 in.) ...........7-15 00590-45149-71 .............. Carriage Class II (31 in.) ...........7-17 00590-45150-71 .............. Carriage Class II (37 in.) ...........7-15 00590-45150-71 .............. Carriage Class II (37 in.) ...........7-17 00590-45151-71 .............. Carriage Class II (41 in.) ...........7-15 00590-45151-71 .............. Carriage Class II (41 in.) ...........7-17 00590-45153-71 .............. Roller .......................................7-15 00590-45153-71 .............. Roller .......................................7-17 00590-45153-71 .............. Roller .......................................7-31 00590-45153-71 .............. Roller, Thrust .............................7-46 00590-45153-71 .............. Roller, Thrust .............................7-49 00590-45154-71 .............. Anchor, Chain .........................7-45 00590-45154-71 .............. Anchor, Chain ..........................7-31 00590-45154-71 .............. Anchor, Chain ..........................7-49 00590-45154-71 .............. Chain Anchor ..........................7-15 00590-45154-71 .............. Chain Anchor ..........................7-17 00590-45155-71 .............. Outer Upright (89 in. OACH) .....7-11 00590-45155-71 .............. Outer Upright (89 in. OACH) .....7-27 00590-45156-71 .............. Fitting, 8-6................................7-23 00590-45157-71 .............. Upper Guide, Right-Hand.................. ........................................ (95 in. OACH) .........................7-21 00590-45158-71 .............. Washer, Lock............................7-57 00590-45160-71 .............. Fitting, Grease ..........................7-23 00590-45164-71 .............. Bushing....................................7-23 00590-45165-71 .............. Fitting 6-6.................................7-23 00590-45166-71 .............. Fitting 8-8.................................7-23 00590-45166-71 .............. Fitting, Hydraulic.......................7-45 00590-45167-71 .............. Fitting, Adapter.........................7-23 00590-45169-71 .............. Decal, Warning, Carriage Stop ..7-25 00590-45170-71 .............. Valve, Cartridge (12 Gallon) ......7-47 00590-45170-71 .............. Cartridge, Valve........................7-29 00590-45171-71 .............. Upper Guide, Left-Hand.................... ........................................ (77 in. OACH) .........................7-33 00590-45172-71 .............. Upper Guide, Left-Hand.................... ........................................ (83 in. OACH) .........................7-33 00590-45173-71 .............. Upper Guide, Left-Hand.................... ........................................ (89 in. OACH) .........................7-33 00590-45174-71 .............. Upper Guide, Left-Hand.................... ........................................ (95 in. OACH) .........................7-33 00590-45175-71 .............. Upper Guide, Left-Hand.................... ........................................ (77 in. OACH) .........................7-33 00590-45176-71 .............. Valve, Check (CV-1 and CV-2) ....6-23 00590-45177-71 .............. Hose........................................7-23 00590-45178-71 .............. Spacer.....................................7-21 00590-45178-71 .............. Spacer.....................................7-33 00590-45179-71 .............. Hose (89 in. OACH) .................7-21 00590-45179-71 .............. Hose (89 in. OACH) .................7-33 00590-45180-71 .............. Hose (95 in. OACH) .................7-21 00590-45180-71 .............. Hose (95 in. OACH) .................7-33

1/08/2008

Description

B-12

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Numerical Parts Index

Part No.

Description

Page

Part No.

Description

Page

00590-45275-71............... Chain Anchor .......................... 7-11 00590-45276-71............... Mast Mounting Kit ................... 7-61 00590-45276-71............... Mast Mounting Kit .................... 7-25 00590-45276-71............... Mast Mounting Kit .................... 7-41 00590-45276-71............... Mast Mounting Kit ...................... 7-9 00590-45277-71............... Rod......................................... 6-87 00590-45278-71............... Chain Assembly, Free Lift................... ........................................ (89 in. OACH) ......................... 7-43 00590-45278-71............... Chain Assembly, Lift.......................... ........................................ (83 in. OACH) ......................... 7-11 00590-45278-71............... Chain Assembly, Lift.......................... ........................................ (83 in. OACH) ......................... 7-27 00590-45279-71............... Chain Assembly, Free Lift................... ........................................ (93 in. OACH) ......................... 7-43 00590-45279-71............... Chain Assembly, Lift.......................... ........................................ (89 in. OACH) ......................... 7-11 00590-45279-71............... Chain Assembly, Lift.......................... ........................................ (89 in. OACH) ......................... 7-27 00590-45280-71............... Chain Assembly, Lift.......................... ........................................ (95 in. OACH) ......................... 7-11 00590-45280-71............... Chain Assembly, Lift.......................... ........................................ (95 in. OACH) ......................... 7-27 00590-45281-71............... Retainer, Free Lift Ram ............... 7-11 00590-45281-71............... Retainer, Free Lift Ram ............... 7-27 00590-45282-71............... Bracket, Lift Cylinder Mounting... 7-11 00590-45282-71............... Bracket, Lift Cylinder Mounting... 7-27 00590-45283-71............... Bumper ................................... 7-11 00590-45283-71............... Bumper ................................... 7-27 00590-45283-71............... Bumper ................................... 7-45 00590-45287-71............... Decal, Warning........................ 7-25 00590-45287-71............... Decal, Warning.......................... 7-9 00590-45290-71............... Motor, Traction (4K Standard) .... 5-35 00590-45290-71............... Motor, Traction........................... 4-5 00590-45291-71............... Motor, Traction (5K Standard) .... 5-37 00590-45291-71............... Motor, Traction........................... 4-5 00590-45292-71............... Wheel Assembly ...................... 4-10 00590-45293-71............... Wheel Assembly ...................... 4-10 00590-45294-71............... Wheel Assembly ...................... 4-10 00590-45295-71............... Wheel Assembly ...................... 4-10 00590-45296-71............... Wheel Assembly ...................... 4-10 00590-45298-71............... Connector Battery..................... 5-13 00590-45298-71............... Connector, Battery .................... 5-32 00590-45299-71............... Contactor Assembly .................. 5-21 00590-45299-71............... Contactor ................................ 5-19

00590-45233-71 ...............Screw........................................ 7-6 00590-45234-71 ...............Frame Weldment, Main ............... 7-5 00590-45235-71 ...............Frame Weldment, Main ............... 7-5 00590-45236-71 ...............Hose Assembly ........................... 7-5 00590-45237-71 ...............Hose Assembly ........................... 7-5 00590-45238-71 ...............Stud, Main Frame ....................... 7-5 00590-45241-71 ...............Bearing, Mast Roller.................. 7-40 00590-45241-71 ...............Bearing, Mast Roller.................... 7-5 00590-45242-71 ...............Shim ....................................... 7-40 00590-45242-71 ...............Spacer, Track Roller .................... 7-5 00590-45243-71 ...............Chain, Leaf ................................ 7-5 00590-45243-71 ...............Chain, Leaf ................................ 7-5 00590-45245-71 ...............Pulley, Hose ............................... 7-5 00590-45246-71 ...............Guard, Chain........................... 7-11 00590-45246-71 ...............Guard, Chain........................... 7-27 00590-45247-71 ...............Clamp ..................................... 7-11 00590-45247-71 ...............Clamp ..................................... 7-27 00590-45247-71 ...............Clamp ..................................... 7-45 00590-45248-71 ...............Pin, Cotter................................ 7-11 00590-45248-71 ...............Pin, Cotter................................ 7-15 00590-45248-71 ...............Pin, Cotter................................ 7-17 00590-45248-71 ...............Pin, Cotter................................ 7-27 00590-45248-71 ...............Pin, Cotter................................ 7-31 00590-45248-71 ...............Pin, Cotter................................ 7-45 00590-45248-71 ...............Pin, Cotter................................ 7-49 00590-45249-71 ...............Pin, Cotter................................ 7-11 00590-45249-71 ...............Pin, Cotter................................ 7-15 00590-45249-71 ...............Pin, Cotter................................ 7-17 00590-45249-71 ...............Pin, Cotter................................ 7-27 00590-45249-71 ...............Pin, Cotter................................ 7-31 00590-45249-71 ...............Pin, Cotter................................ 7-45 00590-45249-71 ...............Pin, Cotter................................ 7-49 00590-45250-71 ...............Crosshead ............................... 7-11 00590-45250-71 ...............Crosshead ............................... 7-27 00590-45251-71 ...............Valve, Flow Control (20.5 GPM) . 7-11 00590-45251-71 ...............Valve, Flow Control (20.5 GPM) . 7-27 00590-45252-71 ...............Fitting ...................................... 7-11 00590-45252-71 ...............Fitting ...................................... 7-27 00590-45254-71 ...............Fitting ...................................... 7-11 00590-45254-71 ...............Fitting ...................................... 7-27 00590-45256-71 ...............Clamp, Hose ............................ 7-11 00590-45256-71 ...............Clamp, Hose ............................ 7-27 00590-45262-71 ...............Nut ......................................... 7-17 00590-45263-71 ...............Pin .......................................... 7-11 00590-45263-71 ...............Pin .......................................... 7-27 00590-45264-71 ...............Plug, Wear............................... 7-11 00590-45264-71 ...............Plug, Wear............................... 7-27 00590-45265-71 ...............Fitting ...................................... 7-11 00590-45265-71 ...............Fitting ...................................... 7-27 00590-45266-71 ...............Chain Assembly, Lift.......................... ........................................(77 in. OACH) ......................... 7-11 00590-45266-71 ...............Chain Assembly, Lift.......................... ........................................(77 in. OACH) ......................... 7-27 00590-45268-71 ...............Tubing ....................................... 7-6 00590-45269-71 ...............Bracket, Hose Retain ................... 7-6 00590-45270-71 ...............Decal, No Hand Hold ............... 7-25 00590-45270-71 ...............Decal, Hands Off...................... 7-41 00590-45270-71 ...............No Hand Hold ........................... 7-9 00590-45271-71 ...............Decal, No Step......................... 7-41 00590-45271-71 ...............No Step..................................... 7-9 00590-45272-71 ...............Decal, No Step......................... 7-25 00590-45272-71 ...............Decal, Warning ........................ 7-41 00590-45272-71 ...............Decal, Warning .......................... 7-9 00590-45273-71 ...............Decal, No Step......................... 7-25 00590-45273-71 ...............Decal, No Step......................... 7-41 00590-45273-71 ...............No Step..................................... 7-9 00590-45274-71 ...............Decal, Warning - Trapped Air ...... 7-9 00590-45275-71 ...............Anchor, Chain .......................... 7-27

00590-45301-71............... Motor, Lift........................................ ........................................ (3K, 3.5K and 4K Standard) ...... 6-40 00590-45301-71............... Motor, Lift (4K Standard) ........... 5-41 00590-45302-71............... Motor, Lift (EE).......................... 5-43 00590-45302-71............... Motor, Lift) ............................... 6-40 00590-45304-71............... Manifold Assembly, Auxiliary..... 6-25 00590-45305-71............... Manifold Assembly ................... 6-23 00590-45305-71............... Manifold ................................. 6-21 00590-45306-71............... Manifold Assembly........................... ........................................ (High Speed) ........................... 6-29 00590-45306-71............... Manifold Assembly........................... ........................................ (High Speed) ........................... 6-31 00590-45307-71............... Manifold (High Speed) ............. 6-31 00590-45307-71............... Manifold (High Speed) .............. 6-33 00590-45308-71............... Manual Spool Valve.................. 6-34 00590-45308-71............... Valve, Manual Spool................. 6-35 00590-45309-71............... Lift Pump.................................. 6-50 00590-45309-71............... Pump, Lift ................................ 6-40 00590-45310-71............... Lift Pump (Quad or Two Stage and 4K ........................................ Mast Only) .............................. 6-50 00590-45310-71............... Pump, Lift......................................... ........................................ (Quad Mast or 4K Two Stage).... 6-40

B-13

Page Revised 12/01/2009

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Numerical Parts Index

Part No.

Description

Page

Part No.

Page

00590-45344-71 ...............Cylinder, Main, Left-Hand.................. ........................................(88 in. OACH) ......................... 6-77 00590-45345-71 ...............Cylinder Assembly, Main Lift, LeftHand ........................................(95 in. OACH) ......................... 6-55 00590-45345-71 ...............Cylinder, Main, Left-Hand.................. ........................................(95 in. OACH) ......................... 6-77 00590-45346-71 ...............Cylinder Assembly, Main Lift.............. ........................................Right-Hand (83 in. OACH)......... 6-55 00590-45346-71 ...............Cylinder, Main, Right-Hand................ ........................................(83 in. OACH) ......................... 6-75 00590-45347-71 ...............Cylinder Assembly, Main Lift.............. ........................................Right-Hand (99 in. OACH)......... 6-55 00590-45347-71 ...............Cylinder, Main, Right-Hand................ ........................................(99 in. OACH) ......................... 6-75 00590-45348-71 ...............Cylinder Assembly, Main Lift.............. ........................................Right-Hand (107 in. OACH) ....... 6-55 00590-45348-71 ...............Cylinder, Main, Right-Hand ............... ........................................107 in. OACH) ........................ 6-75 00590-45349-71 ...............Cylinder Assembly, Main Lift.............. ........................................Right-Hand (88 in. OACH)......... 6-55 00590-45349-71 ...............Cylinder, Main, Right-Hand................ ........................................(88 in. OACH) ......................... 6-75 00590-45350-71 ...............Cylinder Assembly, Main Lift.............. ........................................Right-Hand (95 in. OACH)......... 6-55 00590-45350-71 ...............Cylinder, Main, Right-Hand................ ........................................(95 in. OACH) ......................... 6-75 00590-45351-71 ...............Cylinder Assembly, Free Lift................ ........................................(83 in. OACH) ......................... 6-53 00590-45351-71 ...............Cylinder, Free Lift ...................... 6-73 00590-45352-71 ...............Cylinder Assembly............................ ........................................(95 in. OACH) ......................... 6-65 00590-45352-71 ...............Cylinder Assembly............................ ........................................(95 in. OACH) ......................... 6-71 00590-45353-71 ...............Cylinder Assembly............................ ........................................(88 in. OACH) ......................... 6-71 00590-45353-71 ...............Cylinder Assembly............................ ........................................(89 in. OACH) ......................... 6-65 00590-45354-71 ...............Cylinder Assembly............................ ........................................(83 in. OACH) ......................... 6-65 00590-45354-71 ...............Cylinder Assembly............................ ........................................(83 in. OACH) ......................... 6-71 00590-45355-71 ...............Cylinder Assembly............................ ........................................(77 in. OACH) ......................... 6-65 00590-45355-71 ...............Cylinder Assembly............................ ........................................(77 in. OACH) ......................... 6-71 00590-45356-71 ...............Cylinder Assembly............................ ........................................(95 in. OACH) ......................... 6-63 00590-45356-71 ...............Cylinder Assembly............................ ........................................(95 in. OACH) ......................... 6-69 00590-45357-71 ...............Cylinder Assembly............................ ........................................(88 in. OACH) ......................... 6-69 00590-45357-71 ...............Cylinder Assembly............................ ........................................(89 in. OACH) ......................... 6-63 00590-45358-71 ...............Cylinder Assembly............................ ........................................(83 in. OACH) ......................... 6-63 00590-45358-71 ...............Cylinder Assembly............................ ........................................(83 in. OACH) ......................... 6-69 00590-45359-71 ...............Cylinder Assembly............................ ........................................(77 in. OACH) ......................... 6-63 00590-45359-71 ...............Cylinder Assembly............................ ........................................(77 in. OACH) ......................... 6-69 00590-45360-71 ...............Cylinder Assembly............................ ........................................(77 in. OACH) ......................... 6-67 00590-45361-71 ...............Cylinder Assembly............................ ........................................(83 in. OACH) ......................... 6-67 00590-45362-71 ...............Cylinder Assembly............................ ........................................(88 in. OACH) ......................... 6-67

00590-45311-71 .............. Pump Assembly, Auxiliary ..........6-43 00590-45311-71 .............. Pump, Auxiliary ........................6-51 00590-45312-71 .............. Steer Motor Assembly ................6-45 00590-45313-71 .............. Carriage, Class II (37 in.) ..........7-49 00590-45314-71 .............. Carriage Class II (31 in.) ...........7-49 00590-45315-71 .............. Valve Body ...............................7-23 00590-45315-71 .............. Valve, Control Lowering.................... ........................................ (12 Gallon) ..............................7-47 00590-45315-71 .............. Valve, Lowering Control .............7-29 00590-45316-71 .............. Valve, Control Lowering.................... ........................................ (11 Gallon) ..............................7-47 00590-45317-71 .............. Carriage Class II (41 in.) ...........7-31 00590-45318-71 .............. Carriage Class II (37 in.) ...........7-31 00590-45319-71 .............. Carriage Class II (31 in.) ...........7-31 00590-45320-71 .............. Valve, Lowering Control .............7-19 00590-45321-71 .............. Cylinder, Free Lift............................. ........................................ (83 in. OACH) .........................6-57 00590-45321-71 .............. Cylinder, Free Lift ........................7-5 00590-45322-71 .............. Tilt Ram Assembly ....................6-87 00590-45323-71 .............. Tilt Ram Assembly (Bottlers Tilt) ....6-87 00590-45326-71 .............. Left-Hand Main Lift Cylinder............... ........................................ (77 in. OACH) .........................6-83 00590-45327-71 .............. Left-Hand Main Lift Cylinder............... ........................................ (83 in. OACH) .........................6-83 00590-45328-71 .............. Left-Hand Main Lift Cylinder............... ........................................ (89 in. OACH) .........................6-83 00590-45329-71 .............. Left-Hand Main Lift Cylinder............... ........................................ (93 in. OACH) .........................6-83 00590-45330-71 .............. Left-Hand Main Lift Cylinder............... ........................................ (95 in. OACH) .........................6-83 00590-45331-71 .............. Cylinder, Main Lift, Right-Hand.......... ........................................ (77 in. OACH) .........................6-81 00590-45332-71 .............. Cylinder, Main Lift, Right-Hand.......... ........................................ (83 in. OACH) .........................6-81 00590-45333-71 .............. Cylinder, Main Lift, Right-Hand.......... ........................................ (89 in. OACH) .........................6-81 00590-45334-71 .............. Cylinder, Main Lift, Right-Hand.......... ........................................ (93 in. OACH) .........................6-81 00590-45335-71 .............. Cylinder, Main Lift, Right-Hand.......... ........................................ (95 in. OACH) .........................6-81 00590-45336-71 .............. Cylinder Assembly........................... ........................................ (77 in. OACH) .........................6-79 00590-45337-71 .............. Cylinder Assembly........................... ........................................ (83 in. OACH) .........................6-79 00590-45338-71 .............. Cylinder Assembly .......................... ........................................ (89 in. OACH) .........................6-79 00590-45339-71 .............. Cylinder Assembly........................... ........................................ (93 in. OACH) .........................6-79 00590-45340-71 .............. Cylinder Assembly........................... ........................................ (98 in. OACH) .........................6-79 00590-45341-71 .............. Cylinder Assembly, Main Lift, LeftHand ................................ ........................................ (83 in. OACH) .........................6-55 00590-45341-71 .............. Cylinder, Main, Left-Hand.................. ........................................ (83 in. OACH) .........................6-77 00590-45342-71 .............. Cylinder Assembly, Main Lift, LeftHand ................................ ........................................ (99 in. OACH) .........................6-55 00590-45342-71 .............. Cylinder, Main, Left-Hand.................. ........................................ (99 in. OACH) .........................6-77 00590-45343-71 .............. Cylinder Assembly, Main Lift, LeftHand ................................ ........................................ (107 in. OACH) .......................6-55 00590-45343-71 .............. Cylinder, Main, Left-Hand.................. ........................................ (107 in. OACH) .......................6-77 00590-45344-71 .............. Cylinder Assembly, Main Lift, LeftHand ................................ ........................................ (88 in. OACH) .........................6-55

1/08/2008

Description

B-14

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Numerical Parts Index

Part No.

Description

Page

Part No.

Description

Page

........................................ (37 in.).................................... 7-75 00590-45602-71............... Sideshift Carriage Assembly.............. ........................................ (37 in. Wide Bolzoni) .............. 7-65 00590-45602-71............... Sideshift Carriage Assembly.............. ........................................ (37 in. Wide Bolzoni) .............. 7-71 00590-45603-71............... Support, Cylinder (37 in.).......... 7-75 00590-45634-71............... Plate, Spacer ........................... 7-80 00590-45915-71............... Pad, Cushion ........................... 6-18 00590-46092-71............... Screw ..................................... 6-75 00590-46324-71............... Pulley, Auxiliary Hose ............... 7-65 00590-46324-71............... Pulley, Auxiliary Hose ............... 7-79 00590-46336-71............... Tire (Poly, Red With Groove).............. ........................................ 83 Durometer ............................ 3-7 00590-46349-71............... Orifice Disc ............................. 6-23 00590-46360-71............... Card Assembly, Fuse, Relay ....... 5-19 00590-46408-71............... Line Assembly ........................... 3-9 00590-46409-71............... Line Assembly ........................... 3-9 00590-46411-71............... Valve, Orbitrol ........................... 3-3 00590-46458-71............... Seal, Shaft............................... 5-37 00590-46458-71............... Seal, Shaft............................... 5-39 00590-46458-71............... Shaft, Seal ............................... 5-35 00590-46631-71............... Hub .......................................... 3-5 00590-46704-71............... Hinge...................................... 2-30 00590-46712-71............... Shim, Spacer ............................. 3-3 00590-46713-71............... Shim, Spacer ............................. 3-3 00590-46928-71............... Nut, Clamp................................ 4-7 00590-46934-71............... Roller Assembly ........................ 2-25 00590-46935-71............... Roller Assembly ........................ 2-25 00590-46936-71............... Roller Assembly ........................ 2-25 00590-46937-71............... Roller Assembly ........................ 2-25 00590-46938-71............... Roller Assembly ........................ 2-25 00590-46966-71............... Wheel, Hub and Tire Assembly.......... ........................................ (Tan) ......................................... 3-7 00590-46976-71............... Motor, Hydraulic ........................ 3-3 00590-46988-71............... Plate, Drive Unit, Left-Hand .......... 4-7 00590-46989-71............... Plate, Drive Unit, Right-Hand ........ 4-7 00590-46996-71............... Shaft, Steer ................................ 3-3 00590-47074-71............... Hose Assembly........................... 6-9 00590-47075-71............... Guard ..................................... 5-14 00590-47140-71............... Fan Kit .................................... 5-35 00590-47756-71............... Backrest Guard................................ ........................................ (Width 37 in., Height 48 in.) ..... 2-31 00590-47847-71............... Nut, Clamp................................ 4-7 00590-47857-71............... Cover Kit ................................. 5-39 00590-47858-71............... Cover Kit ................................. 5-43 00590-47859-71............... Hose Assembly (88 in. OACH) .. 7-39 00590-47860-71............... Hose Assembly (95 in. OACH) .. 7-39 00590-47861-71............... Hose Assembly (99 in. OACH) .. 7-39 00590-47862-71............... Hose Assembly (107 in. OACH) 7-39 00590-47863-71............... Hose Assembly (Standard Tilt) ... 6-18 00590-47864-71............... Hose Assembly (Bottlers Tilt) ...... 6-17 00590-47865-71............... Hose Assembly .......................... 3-9 00590-47866-71............... Plate, Spacer Weldment, 700# .. 2-25 00590-47867-71............... Plate, Spacer Weldment, 340# .. 2-25 00590-47868-71............... Carriage Weldment (32 in.)....... 7-39 00590-47869-71............... Carriage Weldment (37 in.)....... 7-39 00590-47870-71............... Stop, Carriage ......................... 7-39 00590-47871-71............... Decal, Cold Storage ................. 2-18 00590-47872-71............... Bar, Bus................................... 5-19 00590-47873-71............... Cable Assembly ....................... 5-64 00590-47874-71............... Harness Assembly .................... 5-61 00590-47875-71............... Harness Assembly .................... 5-51 00590-47876-71............... Wheel, Hub and Tire Assembly.......... ........................................ (Black)....................................... 3-7 00590-47877-71............... Wheel, Hub and Tire Assembly.......... ........................................ (Red With Groove) ..................... 3-7 00590-47878-71............... Hub, Steer ................................. 3-5 00590-47879-71............... Wheel, Steer Assembly (Tan)........ 3-5

00590-45363-71 ...............Cylinder Assembly............................ ........................................(95 in. OACH) ......................... 6-61 00590-45363-71 ...............Cylinder Assembly............................ ........................................(95 in. OACH) ......................... 6-67 00590-45364-71 ...............Cylinder Assembly............................ ........................................(89 in. OACH) ......................... 6-61 00590-45365-71 ...............Cylinder Assembly............................ ........................................(83 in. OACH) ......................... 6-61 00590-45366-71 ...............Cylinder Assembly............................ ........................................(77 in. OACH) ......................... 6-61 00590-45367-71 ...............Cylinder, Main Lift............................. ........................................(83 in. OACH) ......................... 6-59 00590-45367-71 ...............Cylinder, Main Lift....................... 7-5 00590-45368-71 ...............Cylinder, Free Lift.............................. ........................................(96 in. OACH) ......................... 6-57 00590-45369-71 ...............Cylinder Assembly, Free Lift................ ........................................(99 in. OACH) ......................... 6-53 00590-45370-71 ...............Cylinder Assembly, Free Lift................ ........................................(107 in. OACH) ....................... 6-53 00590-45371-71 ...............Cylinder Assembly, Free Lift................ ........................................(88 in. OACH) ......................... 6-53 00590-45372-71 ...............Cylinder Assembly, Free Lift................ ........................................(95 in. OACH) ......................... 6-53 00590-45373-71 ...............Sensor, Temperature .................. 5-35 00590-45374-71 ...............Plug, BWI and Thermostat.......... 5-35 00590-45375-71 ...............Cover, Bracket............................ 2-7 00590-45376-71 ...............Cover, Bracket............................ 2-7 00590-45377-71 ...............Cover, Bracket............................ 2-7 00590-45379-71 ...............Strap, Static .............................. 2-7 00590-45380-71 ...............Guard Weldment, Overhead........ 2-7 00590-45381-71 ...............Guard Weldment, Overhead........ 2-7 00590-45382-71 ...............Bracket, Mounting....................... 2-7 00590-45383-71 ...............Wheel Assembly......................... 4-9 00590-45384-71 ...............Wheel Assembly......................... 4-9 00590-45385-71 ...............Wheel Assembly......................... 4-9 00590-45386-71 ...............Wheel Assembly......................... 4-9 00590-45387-71 ...............Wheel Assembly......................... 4-9 00590-45388-71 ...............Wheel Hub, Machined ................ 4-9 00590-45389-71 ...............Tire ........................................... 4-9 00590-45390-71 ...............Tire ........................................... 4-9 00590-45391-71 ...............Tire ........................................... 4-9 00590-45392-71 ...............Tire, 95 Durometer...................... 4-9 00590-45393-71 ...............Tire ........................................... 4-9 00590-45394-71 ...............Cable (JH3 to JC6).................... 5-14 00590-45395-71 ...............Light, Warning (Blue)................. 5-53 00590-45396-71 ...............Light, Warning (Green) .............. 5-53 00590-45397-71 ...............Light, Warning (Clear) ............... 5-53 00590-45402-71 ...............Harness Assembly............................. ........................................(Sol-2 and 10 to JH2) ................ 5-14 00590-45403-71 ...............Bar, Bus .................................. 5-19 00590-45496-71 ...............Cylinder Assembly (4 in.) ........... 7-75 00590-45497-71 ...............Pin, Split .................................. 7-75 00590-45498-71 ...............Pad Lower, Hook ...................... 7-75 00590-45499-71 ...............Hook, Lower............................. 7-75 00590-45501-71 ...............Seal ........................................ 7-75 00590-45505-71 ...............Support, Cylinder (32 in.) .......... 7-75 00590-45506-71 ...............Pad, Upper .............................. 7-75 00590-45507-71 ...............Fitting, Grease.......................... 7-75 00590-45511-71 ...............Cylinder Assembly (8 in.) ........... 7-75 00590-45518-71 ...............Pad Lower................................ 7-75 00590-45600-71 ...............Carriage, Sideshift Assembly.............. ........................................(32 in.) .................................... 7-75 00590-45600-71 ...............Sideshift Carriage Assembly............... ........................................(32 in. Wide Bolzoni) ............... 7-65 00590-45600-71 ...............Sideshift Carriage Assembly............... ........................................(32 in. Wide Bolzoni) ............... 7-71 00590-45602-71 ...............Carriage, Sideshift Assembly..............

B-15

1/08/2008

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Numerical Parts Index

Part No.

Description

Page

Part No.

Page

00590-47903-71 ...............Tire ........................................... 4-9 00590-47905-71 ...............Elbow, 90 Degree, Swivel.......... 6-31 00590-47906-71 ...............Clamp, Hose .............................. 6-9 00590-47907-71 ...............Clamp, Hose ............................ 7-61 00590-47908-71 ...............Key, Woodruff ............................ 3-5 00590-47909-71 ...............Hose Assembly ......................... 7-71 00590-47910-71 ...............Hose Assembly (83 in. OACH) ... 7-39 00590-47911-71 ...............Hydraulic Motor ....................... 6-47 00590-47912-71 ...............Seal Kit.................................... 6-47 00590-47913-71 ...............Orbitrol Valve........................... 6-49 00590-47914-71 ...............Flange, Spigot .......................... 6-49 00590-47914-71 ...............Key ........................................... 3-3 00590-47916-71 ...............Seal, Dust ................................ 6-49 00590-47917-71 ...............Seal, Shaft ............................... 6-49 00590-47918-71 ...............O-Ring..................................... 6-49 00590-47919-71 ...............Bearing, Race........................... 6-49 00590-47920-71 ...............Axle, Needle Bearing................ 6-49 00590-47921-71 ...............O-Ring..................................... 6-49 00590-47922-71 ...............Plate, Distributor ....................... 6-49 00590-47923-71 ...............Cover, End............................... 6-49 00590-47925-71 ...............Plug ........................................ 6-49 00590-47927-71 ...............Plate, Name ............................. 6-49 00590-47928-71 ...............Bearing, Needle ....................... 6-49 00590-47929-71 ...............Key, Parallel ............................. 6-49 00590-47930-71 ...............Shaft, Drive .............................. 6-49 00590-47932-71 ...............Gear, Wheel Set....................... 6-49 00590-47933-71 ...............Plug, Port ................................. 6-49 00590-48942-71 ...............Manager, Vehicle .................... 5-14

00590-47880-71 .............. Wheel, Steer Assembly..................... ........................................ (Red With Groove) ......................3-5 00590-47881-71 .............. Wheel, Steer Assembly (Black)......3-5 00590-47882-71 .............. Pivot, Steer .................................3-5 00590-47883-71 .............. Sensor-Proximity ........................7-61 00590-47884-71 .............. Relay (K1, K2 and K3)...............5-19 00590-47885-71 .............. Valve, Flow Control (12.75 GPM)...... ........................................ ...............................................6-21 00590-47886-71 .............. Fire Extinguisher........................2-32 00590-47887-71 .............. Spring .....................................5-21 00590-47888-71 .............. Pin, Dowel..................................4-7 00590-47889-71 .............. Shim, Spacer ..............................3-3 00590-47891-71 .............. Module Assembly, Transducer.....6-21 00590-47892-71 .............. Shim, Drive Unit ..........................4-7 00590-47893-71 .............. Shield, Vehicle Manager ............5-14 00590-47894-71 .............. Spacer, Battery (Non-Weighted)......... ........................................ 0.75 in. ...................................2-25 00590-47895-71 .............. Spacer, Battery (Non-Weighted)......... ........................................ 1.25 in. ...................................2-25 00590-47896-71 .............. Spacer, Battery (Non-Weighted)......... ........................................ 1.00 in. ...................................2-25 00590-47897-71 .............. Spacer, Battery, 2.12 in. ............2-25 00590-47898-71 .............. Spacer, Battery, 2.25 in. ............2-25 00590-47899-71 .............. Standoff, Formed ......................7-83 00590-47900-71 .............. Backrest Guard................................ ........................................ (Width 37 in., Height 60 in.)......2-31 00590-47901-71 .............. Carriage Weldment.....................7-5 00590-47902-71 .............. Decal, Control Handle ...............2-21

1/08/2008

Description

B-16

Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Numerical Parts Index

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Toyota Stand-Up End-Controlled Counterbalance, Model 7BNCU15/18/20/25 - Numerical Parts Index

00715-00085-09

B-18

12/01/2009