Tigercat S860C LS870C SHOVEL LOGGER OPERATOR'S MANUAL - PDF DOWNLOAD

OPERATOR'S MANUAL Tigercat S860C/LS870C SHOVEL LOGGER ISSUE 2.2 OCTOBER, 2008

TABLE OF CONTENTS

SECTION INTRODUCTION.............................................................................................................. iii NON-APPROVED FIELD PRODUCT CHANGES ............................................................ v SAFETY ............................................................................................................................ 1 CONTROLS AND OPERATION ....................................................................................... 2 LUBRICATION AND MAINTENANCE .............................................................................. 3

IMPORTANT

24 VOLT ELECTRICAL SYSTEM

S860C LS870C-SM00-2

S860C/LS870C Shovel Logger Available Literature Operator's Manual, English ............................... Part No. 26546A Service Manual English ..................................... Part No. 26547A Parts Catalog ..................................................... Part No. 26545A

Tigercat P.O. Box 544 Paris, Ontario Canada N3L 3T6 Tel: (519) 442-1000 Fax: (519) 442-1855

®

Tigercat S860C/LS870C Shovel Logger

Introduction

ii

Tigercat S860C/LS870C Shovel Logger Tigercat S860C/LS870C Shovel Logger

Introduction

INTRODUCTION An Operator's manual, Service manual and a Parts catalog are made available by Tigercat to assist the dealer, customer and operator in becoming familiar with the features of the S860/LS870C Shovel Logger Serial numbers:S860C 86051501 TO 86052499 LS870C 87001501 TO 87002499 NOTE: The 4th digit in the machine serial number indicates the machine model type. For example 5 = Shovel Logger and 0 = Levelling Shovel Logger. For simplicity throughout this manual the 4th digit has been replaced with an asterisk to indicate that both types of machine models are affected. ie: 860*0101 TO 860*0500.

The operator's manual will assist the operator with the techniques of proper and safe operation of the S860C/LS870C Shovel Logger. There is also important information regarding the safe operation of the saw head. The service manual contains safety and servicing procedures and a preventive maintenance schedule to ensure optimum machine performance.

Section 1 in both the operator's manual and the service manual contains safety information that must be followed. As well, throughout the rest of the manuals, WARNING and CAUTION notices are displayed where necessary, drawing attention to possible hazards when performing certain procedures.

Only trained personnel should be allowed to operate or work on the machine.

The information contained in this manual is current at time of printing. Improvements to the machine are on-going and may not be covered, therefore in these cases contact your Tigercat dealer for the appropriate information.

The phrase “and up” appearing in this manual after the serial number implies that the related information is current for any machine serial number HIGHER than the serial number preceding the “and up”.

Tigercat reserves the right to make changes to the machine after this manual release date that may not immediately appear in this manual.

Every effort is made to send out updates on a regular basis. If the machine in question was built after the release date of this manual and there is a discrepancy, call Tigercat service department. The release date appears on the first page.

The Company reserves the right to change information contained herein at any time without prior notice.

Tigercat Industries Inc.

iii

Tigercat S860C/LS870C Shovel Logger Introduction THIS OPERATOR ENCLOSURE MEETS THE FOLLOWING STANDARDS: OREGON OSHA 437-007-0775:14a TIP-OVER PROTECTION STRUCTURES (TOPS) ISO 8084: 1993 OPERATOR PROTECTION STRUCTURES (OPS) ISO 8083: 1989 FALLING OBJECTS PROTECTION STRUCTURES (FOPS) ISO 3411: 1995 ISO 2867: 1994 SAE J1356: FEB 1988 OREGON OSHA 437-007-0775:14b,c * MODIFICATIONS AND REPAIRS: The integrity of the TOPS, FOPS, OPS structure and its continued ability to provide the level of protection it was designed for could be seriously affected by any modifications to the structure, its mounting or to the chassis to which it is attached.

Tigercat emphasizes that the certification of approval of the TOPS, FOPS, OPS structure will become void if any such modifications take place.

Tigercat may officially grant approval for modifications only by: i)

Written approval of repairs or modifications signed by the Tigercat Engineering Manager; or

ii) Approved modifications officially released by Tigercat.

Both of the above are provided that the work is carried out in the factory approved manner.

Unauthorized modifications and/or repairs made or contributed to by a customer or a Tigercat distributor may result in creating a dangerous situation and therefore the customer or Tigercat distributor will be considered to have assumed the risk involved or be negligent in creating this situation.

Tigercat will not be held responsible for situations arising from having created unauthorized modifications/changes to the structure.

Operator's cabs are designed to TOPS, FOPS, OPS standards so that they will withstand force and absorb energy during a tip-over (TOPS), when resisting the impact of a falling object (FOPS) and minimize the possibility of operator injury from penetrating objects (OPS). When a permanent deflection of the structure occurs, the structure can no longer provide the original designed level of protection and should be replaced. Attempts to straighten the structure, particularly by the application of heat, can reduce still further the structures remaining capability to protect.

The mounting and the frame or chassis to which the cab is attached is considered an integral part of the TOPS, FOPS, OPS and is included in the design, test and certification of the product.

Contact the Tigercat Service department before attempting any modifications or repair to tip-over protective structures.

NOTICE OF CERTIFICATION

Tigercat Industries Inc.

THIS OPERATOR ENCLOSURE IS DESIGNED FOR USE ON ALL Tigercat ® 800 SERIES MACHINES WITH A MAXIMUM OPERATING MASS OF 42200 Kg (93000 lb).

THIS STRUCTURE MEETS THE FOLLOWING STANDARDS: Oregon OSHA 437-007-0775:14a (TOPS) ISO 8084: 1993 (OPS) ISO 8083: 1989 (FOPS) ISO 3411: 1995 ISO 2867: 1994 SAE J1356: FEB 1988 Oregon OSHA 437-007-0775: 14b,c ALTERING THIS OPERATOR ENCLOSURE IN ANY WAY MAY CAUSE NON-COMPLIANCE WITH THESE STANDARDS MANUFACTURED BY

Tigercat Industries Inc. Paris, Ont., Canada 24346A R0

iv

Tigercat S860C/LS870C Shovel Logger

Introduction

NON-APPROVED FIELD PRODUCT CHANGES The installation of any unauthorized attachment or changes made of any kind to this Tigercat product could affect the product's ability to perform as originally intended. The product's integrity, stability and it's ability to perform safely could be at serious risk.

IT IS Tigercat POLICY THAT NO CHANGES ARE TO BE MADE TO ITS PRODUCTS INCLUDING DELETIONS OR ADDITIONS OTHER THAN A Tigercat APPROVED OPTION FITTED IN THE FACTORY APPROVED MANNER. Official approval to make changes or install options is only to be undertaken as follows: i) The relevant options for that product must be shown or listed on current Tigercat documentation or literature such as a printed specification sheet, price list, parts manual, or product literature issued by Tigercat. ii) Approved options or product changes authorized in writing by the Tigercat Engineering Manager.

AUTHORIZATION BY ANY OTHER PERSON IS UNACCEPTABLE. Unauthorized changes made or contributed to by a person or organization may result in creating a dangerous situation and therefore the person or organization will be considered to have assumed the risk involved or be negligent in having created this situation.

Weight is an important factor when considering the addition of options or an attachment, Refer to your Tigercat distributor for information on maximum permissible operating weight and the effect the addition of various options may have on your machine.

Tigercat will not be held responsible for any situation that may arise resulting from Non-approved Field Product Changes to its product.

Should Tigercat become involved in a dispute resulting from changes made to the product without proper authorization by Tigercat as stated above, Tigercat will take whatever action is appropriate to protect its interests.

The product warranty policy and the certification on any safety items installed on the modified product will become NULL and VOID if the above policy is not adhered to as specified.

Non-approved product changes also nullify warranties given to Tigercat by its component manufacturers.

Tigercat Industries Inc.

v

Tigercat S860C/LS870C Shovel Logger

Introduction

vi

Tigercat S860C/LS870C SHOVEL LOGGER SECTION 1 - SAFETY OCTOBER, 2008

Read and understand this safety section prior to operating any equipment.

Read and understand all manuals for any attachment or accessories.

CONTENTS - SECTION 1 BATTERY DISCONNECT SWITCH ............................................................... 1.13 BATTERY SAFETY ........................................................................................ 1.6 CAB EXITS ..................................................................................................... 1.7 COOLING SYSTEM ...................................................................................... 1.16 EMERGENCY CAB EXITS .............................................................................. 1.7 ENGINE DOORS .......................................................................................... 1.18 ER BOOM SYSTEM PRECAUTIONS ........................................................... 1.17 EXHAUST FUMES ........................................................................................ 1.18 FIRE PREVENTION ...................................................................................... 1.21 DRY CHEMICAL CLEANUP PROCEDURES ............................................. 1.25 FIRE PREVENTION GUIDELINES ............................................................. 1.21 WHAT TO DO AFTER A MACHINE FIRE HAS OCCURRED ..................... 1.24 WHAT TO DO TO PREPARE FOR A MACHINE FIRE ............................... 1.22 WHAT TO DO WHEN A MACHINE FIRE OCCURS ................................... 1.23 FLUID INJECTION INJURY ............................................................................ 1.19 FLUID LEAKS ............................................................................................... 1.16 GREASE INJECTION INJURY ....................................................................... 1.20 HYDRAULIC PRESSURE HAZARD .............................................................. 1.16 LOOSE CLOTHING HAZARD ........................................................................ 1.16 MACHINE STABILITY AND TRACTION ................................................. 1.9, 1.10 MOVING TREES .......................................................................................... 1.12 PARKING HAZARDS .................................................................................... 1.13 PROTECTIVE CLOTHING ............................................................................... 1.3 SAFETY INTERLOCK SWITCHES ON CAB DOORS ..................................... 1.8 SAFETY PRECAUTIONS, GENERAL ............................................................ 1.3 SAFETY PRECAUTIONS, OPERATING ......................................................... 1.7 SAFETY PRECAUTIONS, SERVICING ........................................................ 1.14 SAFETY SYMBOLS ....................................................................................... 1.2 SIGNAL WORDS ............................................................................................ 1.2 WELDING, PRIOR TO .................................................................................. 1.14 WORKING WITH OIL ...................................................................................... 1.4

Safety

Tigercat S860C/LS870C Shovel Logger

SAFETY SYMBOLS

This safety alert symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! The safety alert symbol identifies important safety messages on machines, safety signs, in manuals, or elsewhere. When you see this symbol, be alert to the possibility of personal injury or death.

Follow the instructions in the safety message.

Understanding Signal Words

DANGER DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

1.2

Safety

Tigercat S860C/LS870C Shovel Logger

GENERAL SAFETY PRECAUTIONS IMPORTANT

24 VOLT ELECTRICAL SYSTEM Remember that safety is a prime responsibility of all.

To minimize the risks and promote safety at all times, this section of the operator’s manual details a number of safety rules which should always be followed and obeyed.

Always read the operator's manual before operating the machine. Pay close attention to WARNINGS and HAZARD identifications

Wear a suitable hearing protective device such as earmuffs or earplugs to protect against noise.

Prolonged exposure to loud noise can cause impairment or loss of hearing. This machine exceeds 70dB(A) in the cab and exceeds 85dB(A) when servicing machine engine.

Always use the handrails and steps provided when mounting and dismounting from the machine.

Do not jump off the machine at any time.

Do not try to climb onto or off of a moving machine.

Do not use the seat armrest or joystick as handle when entering or leaving the cab.

Do not use the machine foot controls as steps.

Follow all instructions from safety inspector and supervisors.

You must be fully trained to operate this piece of equipment. Know the capabilities and the limitations of the equipment. Learn the most efficient operating techniques.

Do not let untrained persons operate the machine.

Use recommended protective clothing and safety devices such as gloves, safety boots, safety hat, goggles, and ear protection when necessary.

These safety rules highlight both general and specific measures that the operator should be familiar with and adhere to. More specific measures are illustrated with pictograms which may also be attached to the machine in locations pertinent to their respective message. Keep safety labels in good condition. Repair or replace damaged labels.

1.3

When mounting or dismounting the machine always use the 3 point technique; use one hand with 2 feet or 2 hands with 1 foot.

Safety

Tigercat S860C/LS870C Shovel Logger GENERAL SAFETY PRECAUTIONS continued

Keep a first aid kit in an easily accessible location on the vehicle at all times.

Working with oil Direct contact with oil implies a risk of skin complaints (example: eczema). Strict hygiene should always be observed.

Avoid mounting or dismounting the machine in areas with slippery surfaces. If this is not possible, clean up or cover slippery surfaces with a non-slip material.

Some advice which should be observed: •

To reduce risk of fire, machines should be completely cleaned of debris at least daily, particularly around the engine exhaust components. Hydraulic oil leaks, excess grease, fuel and oil accumulation (including spillage) should be eliminated immediately, always shut off engine before cleaning machine.

• • •

Maintain a clean cab interior, clear away trash or debris.

• •

Machine should be washed completely at every major service.

•

Inspect the machine daily for signs of damage or unusual wear, to structures.

•

Check for fluid leaks, or faulty operation. Repair or replace malfunctioning parts and systems immediately.

• •

Check windows and door guards for damage.

Check protective windows for cracks, a damaged window has reduced strength to stop flying objects. All damaged windows must be replaced with original equipment.

Check windows for scratching, crazing and cloudiness that could impair clear visibility all around the machine.

Do not operate the machine with any defective or inoperable components.

Check all fluid levels.

Do not operate the machine with any of the exhaust system, safety covers, oil shields, or other devices removed.

1.4

Oils used in this machine may be hot enough to cause serious burns.

Avoid contact with oil, particularly heated oil.

Oil on the skin should be washed off immediately with soap and water.

Wear protective gloves. Hands should be clean before putting on gloves. Apply protective cream to the hands to make washing easier.

Don't put oily rags in your pockets.

Oil soiled clothing should be changed as soon as possible.

Always keep an extra overall handy, but not in the machine where it can become dirty.

Cuts and abrasions must be attended to immediately. Clean them and apply first-aid.

Avoid breathing in oil fumes.

Wash hands and arms frequently (example: at each meal break or as often as possible).

Safety

Tigercat S860C/LS870C Shovel Logger

Approach with extreme caution any area where overhanging electrical power lines are present.

Serious injury or death by electrocution can result if the machine or any of its attachments are not kept a safe distance from these lines.

GENERAL SAFETY PRECAUTIONS continued Safety Hazards - Viton Seals O-rings and other seals manufactured of Viton material (fluorine rubber) produce a highly corrosive acid (Hydrofluoric) when subjected to temperatures above 600°F (315°C).

Maintain a distance of 10 ft. (3m) between the machine or boom and any power line carrying up to 50,000 volts or less plus 1/2 inch (10mm) for each addition 1,000 volts above the 50,000 volt level.

This contamination can have extreme consequences on human tissue since it is almost impossible to remove after contact.

If State/Provincial, local or job site regulations require even greater safety distances than stated above, adhere strictly to these regulations for your own protection.

The following procedures are recommended when inspecting equipment that has been subjected to high temperatures such as fire: •

Visually inspect any seals or gaskets which have suffered from heat; they will appear black and sticky.

•

If these are found, Do Not Touch!!!

•

Determine the material composition of any seals or gaskets, If fluoro-elastomer seals (Viton, fluorel, or tecmoflon) have been used, the affected area must be decontaminated before undertaking further work. Natural rubber and nitrile materials are not hazardous.

•

Disposable heavy duty gloves (neoprene) must be worn and the affected area decontaminated by washing thoroughly with limewater (Calcium Hydroxide solution).

•

Any cloths, residue and gloves must be safely discarded after use.

If the machine must be transported, make sure that it is adequately secured to the transporting vehicle. Refer to vehicle moving instructions page in SECTION 2 of the OPERATOR'S MANUAL. Stopping the engine immediately after it has been working under load can result in overheating and premature wear of the engine components. Reduce engine speed to LOW IDLE and let run for approximately 5 minutes to allow gradual dissipation of heat and also to reduce turbo speed. This will also prevent loss of coolant by after boil and possible hot spot damage to the engine.

Be aware when performing service and maintenance tasks that surfaces and grab handles in and around the engine and cooling system may become very hot when the engine has been running. Contact with hot surfaces may cause injury.

NOTE: Burning discarded items is not recommended except in an approved incineration process where the dangerous products are treated by alkaline scrubbing.

Safety Hazards - Operating Maintain a charged fire extinguisher on the vehicle at all times and KNOW HOW TO USE IT.

Comply with instructions in this manual and also your company’s regulations for the operation of this machine.

Do not carry passengers either in the cab or anywhere else on the machine. The vehicle is provided and approved with seating for the operator only.

Read, understand and follow all general safety precautions specified by attachment manufacturer.

Do not allow anyone to operate the machine who may not be physically fit or who may be under the influence of alcohol or drugs.

WARNING Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

When moving the machine, watch that enough clearance is available on both sides and above the machine or any of its attachments. Extra clearance may be required particularly where the ground is uneven.

1.5

Safety

Tigercat S860C/LS870C Shovel Logger GENERAL SAFETY PRECAUTIONS continued

Avoid Injury from Backover Accidents Before moving machine, be sure all persons are clear of the area.

Always be alert for bystanders moving into the work area. Use horn to warn bystanders before moving the machine.

WARNING Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Wash hands after handling.

When using a signal person, keep the person in view at all times. Always be sure the signal person is clear before backing up.

To avoid backover accidents:

If acid is accidentally splashed into your eyes, flush immediately with clean water and get medical attention.

• •

Do not attempt to charge a frozen battery; it can explode.

Disconnect battery before working on electrical systems as follows: -

turn off master switch in cab

-

disconnect negative starter motor cable from both battery posts

-

disconnect positive master solenoid cable from both battery posts

•

•

•

Connect ground terminal last when reconnecting.

•

Do not short out battery terminals for any reason.

Serious burns or an explosion can result.

CAUTION Lead-acid batteries contain sulfuric acid which can severly damage eyes or skin on contact. Always wear a safety face shield, rubber gloves and protective clothing to reduce risk of accidents.

Lead-acid batteries produce flammable and explosive gasses. Keep arcs, sparks, open flames and lighted tobacco a safe distance from the batteries.

1.6

Always look around before you back up. Be sure that everyone is clear.

Keep motion warning alarm in working condition. The motion warning alarm must sound when the machine is moving in forward or reverse.

Use a signal person when backing up if view is obstructed. Always keep the signal person in view.

Learn the meaning of all flags, signs and markings on the job site and who is responsible for signaling.

Keep windows, mirrors and lights in good condition.

Dust, heavy rain, fog, snow etc. can reduce visibility. As visibility decreases, reduce speed and use proper lighting.

Safety

Tigercat S860C/LS870C Shovel Logger

Before moving the machine to the work site, check to ensure that all doors, panels, and access covers are installed properly and secured.

OPERATING SAFETY PRECAUTIONS

CAB EXITS There are three ways to exit the cab in case of an emergency.

1. Front door, this is also the main point of entry and is the only door that should be used under normal operating conditions to enter or leave the cab. This door is also equipped with a SAFETY INTERLOCK SWITCH. See SAFETY INTERLOCK SWITCH ON FRONT DOOR in THIS SECTION.

Shut off engine when refuelling - DO NOT refuel the engine while smoking or near open flame or sparks.

2. Side door, should be used for emergency exits only. Do not use this door to routinely enter or leave the cab. This door is not equipped with a safety interlock switch and therefore when left open will not deactivate the pilot controls in the cab. ALWAYS shut OFF engine before using the side door exit.

Check that no other personnel have moved into a hazardous area before starting the machine.

Sound the machine horn before starting the machine.

The operator’s seat is equipped with lap and shoulder harness belts. Use both of these restraint systems at all times when operating the machine.

3. Escape hatch, this is a third cab exit for use if the side exit or front door exit become blocked.

This hatch is not equipped with a safety interlock switch and therefore when left open will not deactivate the pilot controls in the cab.

ALWAYS shut OFF engine before using the escape hatch exit.

It is important that the operator of the machine be familiar with these emergency exits and how to use them.

Start the engine according to the instructions in this manual. Refer to OPERATING MACHINE in SECTION 2 of the OPERATOR'S MANUAL. Never use a liquid staring aid to start an engine.

All three exits should be checked to make sure that they are operational and will function in an emergency. The safety interlock mechanism on the front door or the side door and escape hatch retaining mechanisms must not be tampered with or defeated.

IMPORTANT

WARNING

THIS MACHINE IS EQUIPPED WITH A COMPUTER CONTROLLED HEATING ELEMENT IN THE ENGINE INTAKE SYSTEM. STARTING FLUIDS WILL EXPLODE ON CONTACT WITH THE HEATING ELEMENT.

1.7

Unlock both doors before operating machine to allow opening from the outside in case of an emergency. Make sure that the doors are operational, open the doors twice, once using the exterior latch handle and once using the interior handle.

For additional information, refer to EMERGENCY EXITS in SECTION 2 of the OPERATOR'S MANUAL.

Safety

Tigercat S860C/LS870C Shovel Logger

4. Do not allow people or other pieces of equipment near the machine during operation.

OPERATING SAFETY PRECAUTIONS continued

5. Use only prearranged and approved signalling practices.

SAFETY INTERLOCK SWITCH ON FRONT DOOR: The front door is equipped with a safety interlock switch to prevent the machine from being operated while the front door is open (pilot system is shut off).

SWITCH

ACTUATOR ON DOOR

••

WARNING

•• Do not open an escape hatch or the cab doors to increase ventilation when operating the machine.

Keep the cab doors closed when driving or steering the machine to prevent accidental entry of branches and debris into the cab.

INTERLOCK SWITCH (FRONT DOOR)

822-D02

Keep the cab doors closed and use seat belt when driving or steering the machine to prevent being thrown from the operator's cab.

Push the red PILOT OFF switch and confirm the yellow PILOT OFF light is ON before removing seat belt. DO NOT use the front door interlock switch to turn pilot OFF.

Secure loose items in the cab.

Prior to commencing work, check all equipment controls to ensure that the machine responds correctly.

NOTE: The engine can be started but the machine functions cannot be operated with the door open.

Make sure that all safety screens and guards including the skylight are installed and properly secured.

CAUTION The door safety interlock switch and the pilot reset switch are a safety feature and their function must not be defeated in any way.

Always rest the attachment on the ground when operation is stopped, regardless if the engine is running or shut off.

To operate:

Operate the machine only from a seated position in the operator’s seat.

Close the front door and press the PILOT RESET switch.

Watch for ground hazards such as metal debris, wire fencing or rocks.

Once the safety interlock system has been activated, the safety of both the operator and all persons outside the cab becomes the responsibility of the operator.

When travelling position attachment and boom so as not to impair vision.

If vision is limited by dust, smoke, fog, rain or snow, stop the machine until visibility is restored.

WARNING

CAUTION Do not open cab doors or window screens when cab is on a slope. The doors and screens are heavy and could swing out with considerable force. Anyone in the path of swing could be injured.

Anyone opening the door or screen and holding on to it could be pulled out of the cab and injured.

1. When the engine is running, DO NOT allow anyone in areas of the machine where they may be crushed by moving components.

2. Maintain a safe operating distance between the machine and other personnel. Never operate the boom or attachment over the heads of bystanders.

3. Never travel near co-workers or other pieces of equipment with attachment running.

1.8

Safety

Tigercat S860C/LS870C Shovel Logger OPERATING SAFETY PRECAUTIONS continued MACHINE STABILITY AND TRACTION MACHINES WITHOUT LEVELLER When working on slopes, travel straight up or down the slope to prevent roll-over.

NEVER travel across a STEEP slope or side hill: •

As a load is added to the attachment the handling and the stability of the machine will change.

•

To avoid tip over, keep the attachment as low as possible to maintain a low center of gravity.

•

Always be prepared to dump the load in case of an emergency.

•

Do not overload the machine as this can create an unstable condition and cause a rollover.

1.9

Safety

Tigercat S860C/LS870C Shovel Logger OPERATING SAFETY PRECAUTIONS continued MACHINE STABILITY AND TRACTION MACHINES WITH LEVELLER This machine is designed to operate on rough terrain and slopes commonly found in forestry applications. However, ground conditions vary greatly with changing soil types, slope angles, moisture, snow and ice, rocks, boulders and stumps, and fallen trees. All of these factors affect the machine’s stability against tip-over and traction to resist slipping. This machine may not be capable of operating on some ground conditions, and must be used with caution.

20°

860C-009

Whenever possible work within the normal working range of the boom system as shown in FIG. 1. Note that in any boom position, both inside and outside of the normal operating range, there is a risk of instability and tipping. When it is necessary to work outside of the normal working range, be aware that the stability of the machine is reduced. The risk of tipping is increased while operating in the reduced stability working range.

16° 860C-010

NORMAL WORKING RANGE OF BOOM SYSTEM

FIG. 2 UNDERCARRIAGE LEVELING ANGLES All efforts have been made in the design of the machine to reduce the risk of tipping, however it is not possible to eliminate the risk of tipping. To minimize the risk of tipping observe the following:

UPHILL REDUCED STABILITY WORKING RANGE

••

•

Do not attempt to operate this machine on slopes without first receiving proper training.

•

Learn the stability limits or “feel” of the machine by first working on gentle slopes and by positioning the boom to reduce the risk of tipping. Gain experience over time by gradually increasing the angle of the slopes on which you are working.

•

Keep the attachment as close to the ground as possible to increase machine stability, and to allow the boom to be quickly lowered to the ground should the machine begin to tip.

•

Always use the LOW speed setting for the track drives when on slopes.

Travelling at an angle to the slope other than straight up and down decreases the traction of the tracks. Increasing the angle to the slope away from straight up and down can cause the machine to slide sideways downhill and/or possibly tip over.

TRACK GEAR BOX AT REAR OF UNDERCARRIAGE

FIG. 1 WORKING RANGES

•

1.10

Safety

Tigercat S860C/LS870C Shovel Logger OPERATING SAFETY PRECAUTIONS continued •

NEVER travel across a STEEP slope or side hill.

•

Always carry any load on the uphill side of the machine.

Do not lift or move objects that exceed machine stability.

Always be prepared to release the load in case it causes the machine to tip.

Always position the cab so that you have a clear view in the direction of travel. Be aware of ground conditions and obstacles in the machine’s path before moving the machine.

When crossing obstacles (boulders, stumps, ditches etc.) the machine can shift rapidly, greatly affecting the stability of the machine.

Move slowly over obstacles, and position the boom against the ground to reduce the risk of the machine shifting rapidly.

Backing over obstacles unexpectedly while traveling down a slope poses a tipping risk.

Know the path of the tracks whenever the machine is moved.

When climbing a slope the boom should face uphill and the attachment should be kept close to the ground (FIG. 3). When descending a slope the boom should face down hill and the attachment should be kept close to the ground (FIG.4). Be aware that the machine is in its least stable postion on a slope with the boom to the rear (see also FIG.1). Be particularly aware of machine stability when changing directions on, or travelling back down a slope.

As you gain experience, recognize that the maximum slope on which the machine can operate cannot be defined simply by an angle value. Variables in surface terrain, soil types, rocks, boulders, stumps, and fallen trees, changing weather conditions, and first and foremost the operator’s experience and skill levels greatly affect the maximum slope limitations. Be aware that these factors can result in a shallow slope posing greater risk than a relatively steeper slope. DO NOT attempt to work on slopes beyond your personal capability level.

• • •

•

•

•

•

BOOM TO FRONT

• KEEP ATTACHMENT CLOSE TO GRADE TRACK GEAR BOX AT REAR OF UNDERCARRIAGE 860CS-004

•

CLIMBING SLOPE (FIG. 3)

KEEP ATTACHMENT CLOSE TO GROUND

860CS-003

1.11

DESCENDING SLOPE (FIG 4.)

Safety

Tigercat S860C/LS870C Shovel Logger OPERATING SAFETY PRECAUTIONS continued

WARNING DO NOT operate this machine to lift or move any objects other than what it is designed to lift or move.

The boom system is intended for use in the shovel logging applications only.

• Do not use the boom to service other equipment.

• Do not use the boom to lift items such as tires, engines, cylinders, boom components, etc.

• Do not modify the boom system.

• Do not add hooks or lugs to the boom for the purpose of attaching lifting rigging.

• Do not use the attachment for any purpose other than the intended function.

MOVING TREES Pieces of wood and debris from the ground become potentially dangerous missiles when thrown from these machines.

Inspect grapple for stress cracks.

When moving from tree to tree, take care not to make contact with other vegetation or debris that could be disloged causing a rolling or falling hazard.

Do not over load grapple.

Work within your operating skills, do not attempt to move a tree that is too large for the grapple or boom system to handle.

Operate so that the load is not directed at or will not enter the area of people, livestock, buildings or other machines.

Maintain a safe operating distance between the machine and workers and all other personnel. It is the duty of the operator to ensure that no person approach the machine while in use.

Failure to follow the above instructions could result in serious injury or death.

Always know and control the direction the tree will move to prevent injury to co-workers or damage other vehicles.

When backing up, watch out for obstacles in your path.

SOFT GROUND APPLICATIONS Shovel logging is often carried out over soft ground conditions, sometimes too soft to support the weight of the machine. In these conditions timber mats or fallen trees are used as a base to support the machine. The machine can slide off of this support base or mat and into the surrounding soft soils, possibly completely submerging the operator’s cab. Always ensure all doors and roof exits are in proper working order to provide possible escape routes.

Always travel with the load and grapple as close to the ground as possible, never elevate the load and grapple unless necessary.

Never use this machine to clear a logging deck on a new tract of timber when the rest of the equipment and operator's are also moving in. Preplan to clear decks in advance before other equipment arrives.

Never work alone. Regularly inform other crew members of your intentions, location and length of time to perform duties.

If the machine begins to sink, immediately;

Park machine at least 50 feet (15 meters) away from other equipment and in a cleared area. In the event of a fire, this distance will minimize the chance of the fire spreading to other equipment.

1. Turn off the engine 2. Choose the upward direction escape route 3. Exit the cab

Before leaving operator's cab, lower the grapple attachment onto the ground.

If out of the operator's cab for an extended period shut the machine off.

When moving logs with the boom system, keep the logs a safe distance from the cab and machine to prevent possible injury from flying window fragments, or serious damage to the machine.

1.12

Safety

Tigercat S860C/LS870C Shovel Logger OPERATING SAFETY PRECAUTIONS continued When parking the machine; •

Park on level ground only and engage the swing brake.

•

Do not park on a hillside or incline.

•

Lower grapple attachment onto level ground.

•

Stop the engine.

24863A

•

Turn the master disconnect switch off if the vehicle is to be parked for an extended period of time (Example - overnight).

NOTE: Wait 30 seconds after engine shut down before turning off battery disconnect switch. If battery disconnect is turned off before this the engine ECM (Engine Control Module) will register a fault.

When transporting the machine watch that enough clearance is available on both sides and above the machine or any of its attachments to avoid contact with power or telephone lines, bridge structures, etc.

Before transporting the machine check to ensure that all doors, panels and access covers are installed properly and secured. Improperly secured doors or panels pose a serious danger to pedestrians and other vehicles.

1.13

Safety

Tigercat S860C/LS870C Shovel Logger

The radiator and the engine cooling system should be cleaned and serviced daily to maintain moderate engine temperatures.

SERVICING SAFETY PRECAUTIONS

WARNING

WARNING, HOT FLUIDS AND HOT MACHINE SURFACES CAN CAUSE SERIOUS BURNS!

Conduct maintenance inspections at least as frequently as recommended in section 3 of THIS MANUAL.

24863A

When servicing or repairing equipment, shut the engine down. Turn Battery Disconnect switch OFF and lock out the switch in accordance with local regulations. This machine is equipped with a remotely operated battery disconnect relay. Some wiring on the machine is live even when the battery disconnect switch is off. When servicing the electrical system, remove the battery cables from the batteries disconnecting the negative cables first.

Install a “DO NOT START ENGINE” sign on the operator’s cab door and in the engine compartment when making repairs to the machine.

•

Before servicing the machine, allow the engine cooling system, fuel system, exhaust system, hydraulic system and machine surfaces to cool down.

•

Use a thermometer to check surface and system temperatures to ensure it is safe to begin service work.

•

DO NOT begin service work until the surface or system temperature has cooled down to below 100°F (38°C)!

Prior to welding on any part of the machine, the repair area should be cleaned and a fire extinguisher should be made available at the welding location.

Care must be taken in attaching the welding machine grounding clamp so current does not pass through bearings, especially the swing bearing.

Disconnect the negative (-) battery cable from all the batteries.

This machine is equipped with sensitive electronic control equipment, prior to welding:DISCONNECT THE MULTI-PIN PLUG FROM THE ENGINE ANTI-STALL CONTROLLER

••

Before performing maintenance or repair work on any equipment, consult the manufacturer’s instruction manual and follow recommended procedures.

822C-03

ENGINE ANT-STALL DISCONNECT

Disconnect the multi-pin plug from the engine anti-stall controller located inside the cab, mounted on the rear electrical cover door.

1.14

Safety

Tigercat S860C/LS870C Shovel Logger SERVICING SAFETY PRECAUTIONS continued

DISCONNECT THE 6 PIN PLUG FROM THE BACK OF THE DISPLAY MODULE

•

• ••

822C-05

IQAN DISPLAY DISCONNECT

Disconnect the IQAN display 6 pin connector and the control module 42 pin connector.

DISCONNECT THE TWO MULTI-PIN PLUGS FROM THE ENGINE WIRING

870-D01

EARLIER MACHINES (860*1501 TO 860*1699, 870*1501 TO 870*1699)

••

Disconnect the engine ECM (Electronic Control Module) by unplugging the multi-pin connectors from the left side of the engine.

DISCONNECT THE 42 PIN PLUG FROM THE XS MODULE

• • •

••

DISCONNECT 4 PIN ENGINE POWER CONNECTOR 822C-34

• DISCONNECT THE TWO MULTI-PIN PLUGS FROM THE ENGINE ECM

ENGINE ECM DISCONNECT -LEFT SIDE OF ENGINE

LATER MACHINES (860*1700 AND UP, 870*1700 AND UP)

822C-04

IQAN XS MODULE DISCONNECT

IMPORTANT

Disconnect the engine ECM (Engine Control Module) by unplugging the four pin engine power connector and the two multipin connectors from the left side of the engine.

24 VOLT ELECTRICAL SYSTEM

1.15

Safety

Tigercat S860C/LS870C Shovel Logger SERVICING SAFETY PRECAUTIONS continued WARNING Diesel fuel or hydraulic fluid under pressure can penetrate the skin and cause serious personal injury, blindness, or death. If any fluid is injected into the skin, it must be surgically removed within a few hours by a doctor familiar with treating this type of injury.

Explosive release of fluids from pressurized cooling system can cause serious burns.

Shut off engine. Only remove coolant filler cap when cool enough to touch with bare hands.

Slowly loosen cap to first stop to relieve pressure before removing completely.

Never use your bare hand to check for fluid leaks.

Fluid leaks under pressure may not be visible.

When searching for leaks, wear work gloves and use a wrench or piece of wood to move hydraulic hoses. Do not grab hold of hydraulic hoses.

Wear safety goggles for eye protection.

Do not change any pressure or relief setting unless Tigercat authorized instruction has been obtained.

Use the proper tool for the job. Repair or replace worn or damaged tools including lifting equipment immediately.

Keep your hands, feet, head, and loose clothing away from power driven parts. Tie long hair behind your head. Remove rings and other jewelry to prevent electrical shorts and entanglement in moving parts.

Pressure can be maintained in a hydraulic system long after the power source and pump have been shut down. Lower the attachment to the ground, stop engine and relieve trapped pressure before performing work on components, or disconnecting any hoses. Refer to PARKING BOOM diagram (fig.1). Accumulators will self drain within 2 minutes of stopping the engine.

Always be aware of machine pinch points that could cause injury. Never place body parts within the range of motion of the working parts of the machine.

Never stand under an object supported with hydraulics. Always use safety stands or a locking device.

HOIST CYLINDER FULLY RETRACTED

•

HEEL FULLY SUPPORTED S860C-002X

PARKING BOOM. FIG.1

1.16

Safety

Tigercat S860C/LS870C Shovel Logger SERVICING SAFETY PRECAUTIONS continued

WARNING DO NOT operate this machine to lift or move any objects other than what it is designed to lift or move.

The boom system is intended for use in the shovel logging applications only.

• Do not use the boom to service other equipment.

• Do not use the boom to lift items such as tires, engines, cylinders, boom components, etc.

• Do not modify the boom system.

• Do not add hooks or lugs to the boom for the purpose of attaching lifting rigging.

• Do not use the attachment for any purpose other than the intended function.

WARNING This machine may be equipped with an ER boom system. Because of this, it may behave in an unexpected manner compared to a conventional boom system.

MACHINE MODELS EQUIPPED WITH AN ER BOOM SYSTEM Pay attention to the following when servicing the ER Boom System: Certain hydraulic circuits on this machine are inter-connected in order to provide level head travel and to recirculate hydraulic oil to reduce heat generation and fuel consumption. As a result, disconnecting hydraulic lines from one cylinder may release pressure in a different cylinder at the same time. Before attempting to disconnect hydraulic hoses or perform work on the boom system, ensure that:-

Maintain a safe operating distance between the machine and workers and all other personnel. It is the duty of the operator to ensure that no person approach the machine while in use.

Failure to follow the above instructions could result in serious injury or death.

(a) The machine is parked on level ground. (b) The hoist cylinder fully collapsed. (c) The stick boom lowered to the ground and the booms supported as shown in Parking Boom fig.1 or fig. 2 below.

Do NOT use the attachment to support the boom system during servicing. Slow leakage in the hydraulic components can cause the attachment to move unexpectedly.

HOIST CYLINDER FULLY RETRACTED

•

HEEL FULLY SUPPORTED S860C-002X

PARKING BOOM. FIG.1

HOIST CYLINDER FULLY RETRACTED

•

TIP OF STICK BOOM FULLY SUPPORTED 860C-002

PARKING BOOM. FIG.2

1.17

Safety

Tigercat S860C/LS870C Shovel Logger

Work in a ventilated area. If it is necessary to run an engine in an enclosed area, use an exhaust pipe extension to remove toxic exhaust fumes.

SERVICING SAFETY PRECAUTIONS continued Before performing work under the boom system ensure it is firmly supported.

If you don't have an exhaust pipe extension, either work outside, or open the shop doors.

WARNING Always follow attachment manufacturer's instructions and safety warnings before approaching attachment head to make adjustments.

WARNING DO NOT work below or behind a machine that is parked on a grade.

Dispose of fluids properly.

Do not pour fluids into the ground, stream, pond or lake.

WARNING

Before draining any fluids, know the proper way to dispose of them.

Failure to follow all of the above instructions could result in serious injury or death from crushing.

Read, understand and follow all operating safety precautions specified by harvesting attachment manufacturer.

MACHINE MODELS EQUIPPED WITH A LEVELLING SYSTEM

CAUTION Do not open cab doors or window screens when cab is on a slope. The doors and screens are heavy and could swing out with considerable force. Anyone in the path of swing could be injured.

Anyone opening the door or screen and holding on to it could be pulled out of the cab and injured.

Always install support braces in the levelling mechanism while performing service and maintenance tasks. This area is a crush zone.

Keep clear to avoid personal injury or death.

DANGER

When opening or closing power operated engine door, watch for personnel in door areas.

23526A R0

If the engine is running inside a building, ensure that sufficient ventilation is available to prevent a build-up of toxic exhaust fumes. Run the engine only when it is necessary for testing or adjustments.

1.18

TO AVOID PERSONAL INJURY OR DEATH USE SUPPORT BRACE AS SHOWN WHEN SERVICING.

Safety

Tigercat S860C/LS870C Shovel Logger SERVICING SAFETY PRECAUTIONS continued

WARNING Diesel fuel or hydraulic fluid under pressure can penetrate the skin and could result in death or serious injury. If any fluid is injected under the skin, a medical doctor familiar with the treatment of this type of injury must surgically remove it within a few hours.

FLUID INJECTION INJURY Hydraulic and diesel fuel systems on forestry machines operate at very high pressures, often 207 bar (3000 psi) and above. If a loose connection or a defect in a hose should occur, a fine, high velocity stream of fluid will result. Even for systems pressurized to as little as 7 bar (100 psi), this fluid stream can penetrate human skin as if it were a hypodermic needle.

In the event of any suspected fluid injection injury • Report the injury to your supervisor immediately.

• Seek professional medical attention immediately.

As always the best defence against suffering the effects of fluid injection is to prevent the accident from occurring in the first place.

When searching for possible fluid leaks • Never search for leaks with your bare hands.

Always wear thick protective gloves.

• Be sure to wear safety goggles for eye protection.

• Keep all body parts well away from the area being investigated for leaks.

• Use the end of a long piece of wood to move hoses or other obstacles.

Initially, an accidental fluid injection beneath the skin may only produce a slight stinging sensation.

There is a danger that you will tend to ignore this, thinking that it will get better with time. Most often, it does not! Within a very short time the wound may begin to throb painfully, indicating that tissue damage has already begun.

Similarly fluid injected directly into a blood vessel can spread rapidly through your circulatory system. The human body has little ability to purge injected fluid.

Diesel fuel or hydraulic fluid under pressure can penetrate the skin and could result in death or serious injury. If any fluid is injected under the skin, a medical doctor familiar with the treatment of this type of injury must surgically remove it within a few hours.

•

Place the end of a long piece of wood in the suspected path of any fluid stream. Never use any part of your body.

• Recognize that the source of the leak and the fluid streaming from it may be very small and not easily visible. You may only be able to see the fluid that accumulates as a result of the fluid stream.

When performing any service work • Stop the engine and relieve all diesel fuel or hydraulic pressure before disconnecting any lines or otherwise working on the system.

• Never grab any hydraulic or diesel fuel connectors or hoses when they are subjected to pressure.

• Always ensure that hoses are rated for the pressures to which they will be subjected.

• Never use any hoses that you suspect could be defective.

Time becomes critical as tissue damage progresses rapidly. The longer you delay getting professional medical attention, the more damage can occur.

Although fluid injection accidents are rare, the resulting injury has on occasion required the amputation of a finger, a hand or in some cases the entire limb. The longer the delay in getting professional medical aid, the further up the limb the tissue damage can spread. An injury of this type can become very serious or even fatal if not dealt with promptly and properly.

1.19

Safety

Tigercat S860C/LS870C Shovel Logger SERVICING SAFETY PRECAUTIONS continued GREASE INJECTION INJURY WHEN USING PNEUMATIC GREASE GUNS Pneumatic grease guns can deliver grease at pressures from 17 - 400 Bar (246 - 5801 psi). It takes less than 7 Bar (100 psi) to inject a substance through human skin.

ALWAYS get professional medical treatment immediately after any type of injection injury.

Provide the physician with information on the type of grease, the pressure setting of the gun, and similar details.

The amount of fluid injected, type of fluid (or material), pressure at which it was injected, and the elapsed time between injection and surgery all influence the chances of successful treatment for this type of serious injury.

Prior to using a high pressure pneumatic grease gun perform the following: •

All operators of high pressure pneumatic grease guns MUST be trained in the hazards of its operations and the treatment for such injuries.

•

DO NOT OPERATE a high pressure pneumatic grease gun unless you have been trained in the proper operation and are aware of all safety precautions of such a tool.

•

Wear protective clothing such as gloves, safety hat and safety glasses.

•

Inspect all parts of the grease gun for wear and tear and replace all worn or damaged parts.

•

Ensure that protective shrouds are installed on all grease gun nozzles as safety devices.

•

Remove dirt and grease from grease fittings prior to greasing.

•

Replace any defective grease fittings on equipment with new fittings immediately.

•

When badly positioned fittings are identified, replace them with angled or swivel fittings for easier access.

1.20

Safety

Tigercat S860C/LS870C Shovel Logger

4. Clean out all accumulated forest debris (twigs, pine needles, branches, bark, leaves, saw dust, small wood chips) and any other combustible materials from inside the machine belly pans or lower machine structures as well as from areas in proximity to the engine, fuel and hydraulic oil systems no less frequently than at the completion of each work shift.

FIRE PREVENTION

5. Inspect the machine regularly for any signs of diesel fuel or hydraulic system leakage.

Check for worn or eroded fuel or hydraulic lines before starting up any equipment.

When working in a forest environment, it is impossible to prevent combustible debris from collecting in tight corners of the machine. This debris, in itself, may cause a fire; however, when mixed with fuel, oil or grease in a hot or confined place, the danger of fire is greatly increased.

6. Clean up any grease, diesel fuel, hydraulic and lubricating oil accumulation and spillage immediately.

The following fire prevention guidelines should be used to supplement the operator’s fire prevention efforts. In no case should the guidelines be used, or assumed, as replacements for diligent operator efforts at preventing fires.

7. Steam clean the engine, transmission, brake, fuel and hydraulic tank compartments of all equipment at least once a month or more frequently when working in logging conditions where large amounts of combustible forest debris are present.

The following guidelines will help to keep your equipment up and running efficiently and keep the risk of fire to a minimum.

8. Use only nonflammable solutions for cleaning the machine and components.

1. Maintain a CHARGED fire extinguisher on the machine at all times and KNOW HOW TO USE IT. 2. Remove debris and blow out dust regularly from the air intake doors, engine radiator and charge air cooler, hydraulic oil cooler, diesel fuel cooler and air conditioning condenser core to prevent overheating of the engine and hydraulics and to maintain efficient operation of the machine. Refer to CLEANING A/C CONDENSER, OIL COOLER AND RADIATOR in SECTION 2 of the OPERATOR’S MANUAL. 3. Blow off all forest debris and fine organic material accumulated near hot engine exhaust components (turbocharger and exhaust manifold as well as exhaust pipes and muffler) at the completion of each work shift or more frequently when working in logging conditions where large amounts of combustible forest debris are present. Visual inspection after blow off to ensure thorough cleanliness is vital. Engine exhaust systems provide numerous small pockets where saw dust, small wood chips and other flammable forest debris can gather. Even small accumulations close to hot exhaust components can ignite and smolder. If dislodged this smoldering debris can fall into other areas of the machine and thereby spread a fire.

1.21

9. Inspect the exhaust system daily for any signs of leakage. Check for worn, cracked, broken or damaged pipes or muffler. Also check for missing or damaged bolts or clamps. Should any exhaust leaks or defective parts be found, repairs must be made immediately. Engine exhaust leaks can cause fires. Do not operate the machine until the exhaust leak is repaired.

10. During daily operation of the machine, the occurrence of exhaust leaks are usually accompanied by a change or increase in engine exhaust noise levels. These audible warnings cannot be ignored. Should any exhaust leaks occur during operation, the machine must be shut down immediately and not put back to work until the necessary repairs have been completed.

11. Park the machine at least 50 feet away from other equipment at the end of each shift.

12. Never leave the machine parked with boom, arch or blade suspended off the ground. Should their supporting hydraulic hoses burn through during a fire, pressurized hydraulic oil may be injected into the fire and the boom, arch or blade will fall rapidly to the ground.

Safety

Tigercat S860C/LS870C Shovel Logger

17. AFTER transporting (trucking) a machine from one job site to the next, open all doors and access panels and blow off any debris that may have repositioned itself onto the engine and exhaust parts due to wind turbulence caused by the journey.

FIRE PREVENTION continued 13. Turn the battery disconnect switch to OFF at shut down to de-energize all electrical circuits.

18. Before starting repair work, such as welding, the surrounding area should be cleaned and a fire extinguisher should be close by.

14. Remain with the machine for at least 45 minutes at the end of operations while the machine cools.

19. Store rags and other combustible materials in a safe, fireproof location.

20. Do not use the machine on top of or to push piles of burning timber. A machine fire will most probably result.

EQUIPMENT FIRES ADVERSELY EFFECT YOUR ABILITY TO LOG, MAY INCREASE YOUR INSURANCE PREMIUMS DRAMATICALLY OR PREVENT YOU FROM OBTAINING INSURANCE COVERAGE AT ALL.

WHAT TO DO TO PREPARE FOR A MACHINE FIRE

15. Remove all keys, lock equipment and fuel cap at the end of operations to reduce the risk of vandalism.

16. Be cautious when smoking. An open flame, a lighted cigarette, etc., should not be permitted around any vehicle, especially during fuelling operations or when the fuel system is open to the atmosphere or when servicing batteries.

1.22

•

Prevent the fire from happening in the first place by ensuring that all machine systems are frequently inspected and always well maintained.

•

Ensure that any hand held fire extinguishers are charged and in working order. Fire extinguishers require routine care. Follow the manufacturer’s instructions for inspection and maintenance shown on the label of the fire extinguisher and in the extinguisher manufacturer's manual.

•

Ensure that any pressurized water systems on the machine (if applicable) are charged and in working order. Refer to PRESSURIZED WATER SYSTEM MAINTENANCE in SECTION 3 of the OPERATOR’S MANUAL.

•

Ensure that you have the proper fire extinguishers on site. Most fires involving mobile forestry equipment will be Class A or B. Dry chemical extinguishers should be rated ABC and pressurized water extinguishers should be rated A. Class A fires involve ordinary combustibles such as wood, cloth, paper, rubber and many plastics, Class B fires occur with flammable liquids such as diesel fuel, oil and grease and Class C fires apply to energized electrical equipment.

Safety

Tigercat S860C/LS870C Shovel Logger

WHAT TO DO WHEN A MACHINE FIRE OCCURS

FIRE PREVENTION continued

•

If operating the machine when a fire occurs: 1. Lower all working attachments to the ground.

•

•

•

•

•

•

•

Ensure that the nozzle of any hand held extinguisher and pressurized water system available on the machine and at the work site fits within the access holes in the doors of the machine.

Ensure that your fire detection system* is in working order. Refer to FIRE DETECTION SYSTEM in SECTION 2 of the OPERATOR’S MANUAL. Ensure that your fire suppression system** is charged and in working order. Refer to FIRE SUPPRESSION SYSTEM in SECTION 2 of the OPERATOR’S MANUAL. Ensure that you are familiar with the recommended procedures for fire contained in the emergency action plan of your company.

Ensure that you follow all national, state / provincial and local regulations dealing with fire fighting in effect in your specific geographic region. Regulations will vary from region to region but most will usually require that: 1. Workers assigned to fire fighting duties must be physically capable of performing them safely and effectively.

2. Workers designated to use fire fighting equipment as part of an emergency action plan must receive full and proper training from a qualified instructor.

3. Whenever portable fire extinguishers are provided for use in the workplace, training must be provided to familiarize workers with the general principles of fire extinguisher use and the hazards involved with fire fighting.

4. Training must be provided upon initial employment and at least annually thereafter.

Ensure that after you have received the training as outlined above, that you know how to use the fire extinguisher, the pressurized water system (if applicable) and the fire

2. Shut the engine off.

3. Activate the fire suppression system**.

4. Radio or call for help. Be certain to report a fire immediately.

5. Exit the machine taking fire extinguisher and pressurized water system hose (if applicable) with you.

6. At all times ensure your own personal safety and the safety of anyone that may be in the area. Approach any fire with extreme caution. All fires can be very dangerous and life threatening.

7. Only if you can safely do so, turn OFF the battery disconnect switch.

•

Before deciding to fight the fire, be certain that: 1. The fire is small and not rapidly spreading.

2. There is always a clear, safe escape route to your back.

3. You have received training in the use of the available fire extinguishing systems and are confident that you can operate them effectively.

•

Be aware that engine coolant , diesel fuel or hydraulic hoses could fail during a fire. If this happens, hot coolant, fuel or oil could possibly be ignited by the fire.

•

If in any doubt about whether or not to fight the fire – DON’T. Instead stand well clear of the fire and wait for help to arrive.

•

If possible a dry chemical fire extinguisher or fire suppression system** should be used first to fight a machine fire. Then immediately afterwards use the pressurized water hose supplied with the machine (if applicable) or a pressurized water extinguisher (if available). A fire suppressed by dry chemical may re-ignite from the heat retained by any debris in the area.

The water will cool the area, reducing the chances of re-ignition.

suppression system** on your machine.

There is not enough time available to read instructions during a fire emergency.

Ensure that all information necessary for you to immediately contact all sources of help (local fire department, etc) in the event of a fire emergency is recorded and readily available at all times.

1.23

Safety

Tigercat S860C/LS870C Shovel Logger

WHAT TO DO AFTER A MACHINE FIRE HAS OCCURRED

FIRE PREVENTION continued •

•

1. Ensure that the cause of the fire is determined and all appropriate repairs are completed.

Use the PASS method. This is the most effective use of a fire extinguisher.

•

•

•

•

Before returning the machine to work.

Pull the pin at the top of the extinguisher that keeps the handle from being pressed.

Break the plastic seal as the pin is pulled.

2. Ensure that the fire detection system* or the fire suppression system** is properly serviced and in working order (if applicable).

Aim the nozzle at the base of the fire. Do not aim the nozzle at the flames. In order to put out the fire, you must extinguish the fuel, not the flames. Hose nozzles are often clipped to the extinguisher body.

Release the hose before taking aim.

3. Ensure that all extinguishers used in fighting the fire are replaced or recharged.

•

Squeeze the handle to release the pressurized extinguishing agent. The handle can be released at any time to stop the discharge.

Notify your equipment dealer and / or Tigercat Industries Inc. by completing an incident report, Tigercat form number 5101.

*NOTE: Fire detection systems are offered by Tigercat as an optional installation on some Tigercat product lines. Please disregard any references made to fire detection systems if not installed on your machine.

Sweep from side to side at the base of the fire until the fire is completely out or the fire extinguisher is empty

**NOTE: Dry chemical fire suppression systems are offered by Tigercat as an optional installation on some Tigercat product lines. Please disregard any references made to fire suppression systems if not installed on your machine.

20229A

•

• •

•

•

TYPICAL FIRE EXTINGUISHER ACCESS HOLE

Place the nozzle of the fire extinguisher into the appropriate fire extinguisher access hole and discharge the extinguisher.

Only if you can safely do so, open the access panels to the machine in the area of the fire.

Failing all attempts to access the machine compartment, discharge the extinguisher through the mesh or any available openings on the machine.

Ensure that the machine and all components have cooled down sufficiently after a fire so that re-ignition does not occur.

Remain with the machine until help arrives.

1.24

Safety

Tigercat S860C/LS870C Shovel Logger DRY CHEMICAL CLEANUP PROCEDURES

3. In areas exposed to heat during the fire, the dry chemical powder will melt forming a coating that cakes or crusts on all surfaces.

Both ABC dry chemical fire extinguishers and fire suppression systems discharge a chemical powder to extinguish the fire. The chemical makeup and the small particle size of the powder as well as the force of the discharge all contribute to the fire fighting capability. These same characteristics also permit the powder to penetrate into and fully cover all components in the vicinity of the discharge.

To break down the caked dry chemical, spray or wash these areas with a 50/50 mixture of hot water and isopropyl alcohol. Allow this mixture to stand in place for several minutes.

The caked dry chemical when exposed to moisture is also mildly acidic. Therefore when the break down procedure has been completed, follow this immediately with the neutralizing procedure as described in step 2.

The following are recommendations for the cleanup and neutralizing of areas exposed to dry chemical powder.

Workers performing this work should wear protective clothing, safety goggles and a fine particle dust mask to minimize their personal exposure to the dry chemical powder.

Ensure that all electrical systems have been completely de-energized prior to any cleanup.

1. In areas of the machine that remained cool and dry during the fire, the dry chemical will stay in powder form.

Be certain to clean these areas immediately to prevent any settled residual powder from coming into contact with moisture whether through direct contact or humidity in the air.

Remove the powder residue by blowing off with air, sweeping, dusting or vacuuming using a HEPA filter capable of trapping the small dry chemical particles. Then wipe all surfaces with a damp cloth.

2. In areas exposed to moisture, the dry chemical powder will combine with water to form a paste that is mildly acidic. Note that all surfaces covered by this dry chemical paste including electrical contacts are vulnerable to corrosive attack.

To neutralize the acidic paste on large surfaces, spray or wash these areas with a mixture of 3 parts hot water to 1 part baking soda. Allow this mixture to stand for several minutes before rinsing with warm water.

Wash the area with a mild soap and water solution. Rinse thoroughly with water. Blowdry to remove all residual water.

Cleaning of electrical contacts should be done using an electrical contact cleaner that has no flash or fire point and is non-corrosive and non-conductive such as CRC Contact Cleaner 2000.

1.25

Safety

Tigercat S860C/LS870C Shovel Logger

Noise Level Inside Cab dB(A) As per Tigercat test ETR00047 Microphone direction: Forward Rear Left Right Driving max speed (High) 77 76 77 76 Driving max speed (Low) 73 72 72 73 Boom opertation 72 73 72 73 NOISELEVELS.XLS

Vibration Level - Whole-body As per Tigercat test ETR007 & ISO 2631-1 Weighted rms accleleration (m/s2) Seat Seat-back Health Comfort Driving max speed (High) x-axis (back-to-chest) 0.5630 0.2370 y-axis (right-to-left) 0.3200 0.2310 z-axis (buttocks-to-head) 0.2110 0.4660 Σ 0.6571 0.5700 0.4850 Driving max speed (Low) x-axis (back-to-chest) 0.2150 0.1140 y-axis (right-to-left) 0.0977 0.0764 z-axis (buttocks-to-head) 0.0669 0.2170 Σ 0.2890 0.2568 0.1800 Boom opertation x-axis (back-to-chest) 0.6140 0.4510 y-axis (right-to-left) 0.2470 0.3710 z-axis (buttocks-to-head) 0.0838 0.4440 Σ 0.9304 0.7310 0.5070

Feet 0.4020 0.4200 0.6140 0.2850 0.1200 0.1440 0.2230 0.1000 0.1830 0.3300 0.3670 0.1740

Vibration Level - Hand/Arm As per Tigercat test ETR007 Weighted rms accleleration (m/s2) Driving max speed (High) Σ 1.770 Driving max speed (Low) Σ 1.170 Boom opertation Σ 0.770 *Note for hand/arm, all weighted RMS acceleration values are below 2.5 m/s 2 as per clause 3.6.3 Machinery Directive 98/37/EC Annex 1.

VIBRATION LEVELS.XLS

1.26

Tigercat S860C/LS870C Shovel Logger

SECTION 2 - CONTROLS & OPERATION OCTOBER, 2008 Read and understand this entire manual including the SAFETY SECTION prior to operating this equipment. Read and understand all manuals for any attachments or accessories associated with this machine.

CONTENTS - SECTION 2 AIR CONDITIONER/HEATER CONTROLS .................................................... 2.32 AM/FM STEREO CD .................................................................................... 2.41 AMEREX FIRE SUPPRESSION SYSTEM (OPTIONAL) ............................... 2.35 ANTI-STALL - SWITCH WITH LIGHT ............................................................. 2.30 ATTACHMENT ELECTRONIC ADJUSTMENT PROCEDURE ....................... 2.68 AUXILIARY POWER OUTLET ....................................................................... 2.34 BATTERY BOOSTER JUMPER PLUG 860*1571 TO 860*1699, 870*1571 TO 870*1699 ....................................... 2.13 860*1700 AND UP, 870*1700 AND UP ...................................................... 2.17 BATTERY DISCONNECT SWITCH 860*1571 TO 860*1699, 870*1571 TO 870*1699 ....................................... 2.23 860*1700 AND UP, 870*1700 AND UP ...................................................... 2.28 BOOM CONTROLS BOOM, FORWARD/BACK .................................................................. 2.5, 2.6 BOOM, UP/DOWN .............................................................................. 2.5, 2.6 CARE OF THE MACHINE ............................................................................. 2.94 CASE DRAIN STRAINERS ........................................................................... 2.79 CIGARETTE LIGHTER .................................................................................. 2.34 CLEANING REMOVAL OF ANTI-CORROSION SPRAY (IF APPLICABLE) ................. 2.95 CLEANING A/C CONDENSER, OIL COOLER, RADIATOR AND CHARGE AIR COOLER .................................................................... 2.82 CLEANING INSTRUCTIONS FOR LEXAN WINDOWS .................................. 2.95 COMPUTER CONTROL SYSTEM (IQAN MDM DISPLAY) ........................... 2.44 ALTERNATE MENUS ................................................................................ 2.46 CYCLE COUNTER ................................................................................. 2.46 MACHINE SERVICE - HYDRAULIC OIL ................................................ 2.47 TREE COUNTER ................................................................................... 2.46 CONTROL SYSTEM OVERVIEW ............................................................. 2.44 DIAGNOSTICS ADJUSTMENT MENUS .................................................... 2.48 ADJUST DATE TIME SETTINGS (SETTINGS MENU) ............................ 2.53 ADJUST FUNCTION PARAMETERS (PROPERTIES MENU) ................ 2.54 ADJUST LCD DISPLAY BRIGHTNESS (SETTINGS MENU) .................. 2.51 ADJUST OUTPUTS (PROPERTIES MENU) .......................................... 2.56 LANGUAGE SETTINGS (SETTINGS MENU) ......................................... 2.52 MENU DESCRIPTIONS ......................................................................... 2.49 MENU OPERATION ............................................................................... 2.50 SOUND SETTINGS (SETTINGS MENU) ................................................ 2.52 ELECTRONIC ADJUSTMENT PROCEDURE, ATTACHMENT ................... 2.68 ADJUSTABLE ATTACHMENT FUNCTIONS CHART ............................... 2.69 EXAMPLE - ROTATE FUNCTION ADJUSTMENT ................................. 2.69 GRAPPLE OPEN/CLOSE ..................................................................... 2.68 ROTATE (GRAPPLE) ............................................................................. 2.68

Tigercat S860C/LS870C Shovel Tigercat S860C/LS870C Shovel Logger

Logger

Controls and operation

SECTION 2 - CONTROLS & OPERATION ELECTRONIC ADJUSTMENT PROCEDURE, LEVELLING ....................... 2.63 ADJUSTING CYLINDER TRACKING ...................................................... 2.65 ADJUSTING FORWARD/REAR LEVELLING SPEED ............................ 2.64 CHECKING LEVELLING SPEED (CYLINDER CYCLE TIMES) ............. 2.63 SYSTEM COMPONENTS ......................................................................... 2.44 SYSTEM WARNING MESSAGES ............................................................ 2.58 INFORMATION MESSAGES ................................................................. 2.61 MODULE IS OFFLINE SYSTEM WARNING .......................................... 2.58 WARNING MESSAGES ........................................................................ 2.58 CONTROL PANEL ........................................................................................ 2.30 COOLING ASSEMBLY ................................................................................. 2.82 COOLING ASSEMBLY COMPONENTS ....................................................... 2.82 COOLING FAN - SWITCH ............................................................................. 2.34 DOORS, SERVICE ACCESS ....................................................................... 2.74 EMERGENCY EXITS CHECKING PROCEDURE FOR ESCAPE HATCH .................................... 2.42 CHECKING PROCEDURE FOR SIDE DOOR: .......................................... 2.42 ESCAPE HATCH ...................................................................................... 2.41 ESCAPE HATCH REMOVAL/REPLACEMENT ......................................... 2.42 MAINTENANCE GUIDE ............................................................................. 2.42 SIDE DOOR .............................................................................................. 2.41 ENGINE AIR CLEANER ................................................................................ 2.80 FILTER RESTRICTION INDICATOR ........................................................... 2.81 ENGINE AIR CLEANER UNLOADER VALVE ............................................... 2.80 ENGINE AIR PRECLEANER ........................................................................ 2.80 ENGINE ANTI-STALL - SWITCH WITH LIGHT .............................................. 2.30 ENGINE HOT WATER SHUT OFF VALVES ................................................. 2.40 ENGINE, RESTARTING AFTER ENGINE RUN OUT OF FUEL .................... 2.90 ENGINE, STARTING ..................................................................................... 2.88 ENGINE, STARTING, COLD WEATHER ...................................................... 2.89 ENGINE, STOPPING .................................................................................... 2.90 ER BOOM SYSTEM, SPECIAL OPERATING INSTRUCTIONS .................... 2.93 FILTER, FRESH AIR - A/C UNIT ................................................................... 2.40 FILTER, RE-CIRCULATING AIR - A/C UNIT .................................................. 2.40 FILTERS ........................................................................ SEE ALSO SECTION 3 FUEL TANK STRAINERS .......................................................................... 2.76 FIRE SUPPRESSION SYSTEM (OPTIONAL) AUTOMATIC OPERATION ........................................................................ 2.35 AVOIDING DAMAGE AND FALSE DISCHARGES DURING MACH .......... 2.38 COMPONENT LOCATIONS ...................................................................... 2.38 DISCHARGE OF THE SYSTEM ................................................................ 2.36 IN CASE OF FIRE ..................................................................................... 2.36 INSPECTION OF FIRE SUPPRESSION SYSTEM .................................... 2.37 MANUAL OPERATION .............................................................................. 2.35 FOOT PEDALS, TRACK DRIVE ..................................................................... 2.7 FUEL HEATER SWITCH ............................................................................... 2.31 FUEL TANK SHUT-OFF VALVES ................................................................ 2.76 FUEL TANKS ............................................................................................... 2.76 GRAFFITI REMOVAL ................................................................................... 2.95 GRAPPLE OPEN/CLOSE CONTROL, JOYSTICK .................................. 2.5, 2.6

2.2

Tigercat S860C/LS870C Shovel Tigercat S860C/LS870C Shovel Logger

Logger

Controls and operation

SECTION 2 - CONTROLS & OPERATION GRAPPLE ROTATE CONTROL, JOYSTICK ........................................... 2.5, 2.6 HEEL IN/OUT CONTROL, JOYSTICK ..................................................... 2.5, 2.6 HORN, SAFETY ALERT - SWITCH .............................................................. 2.33 HOT WATER SHUT OFF VALVES (ENGINE) .............................................. 2.40 HYDRAULIC OIL TANK ................................................................................. 2.77 FILTER RESTRICTION PRESSURE SWITCH ........................................... 2.78 FILTER/STRAINER SERVICE ................................................................... 2.78 HYDRAULIC FILL PUMP ........................................................................... 2.77 HYDRAULIC OIL FILTERS ........................................................................ 2.78 HYDRAULIC OIL HEATER (OPTIONAL) .................................................... 2.79 IGNITION KEY SWITCH ................................................................................ 2.31 INSTRUCTIONS, VEHICLE MOVING ............................................................ 2.96 INSTRUMENT PANEL 860*1501 TO 860*1699, 870*1501 TO 870*1699 ....................................... 2.19 BATTERY DISCONNECT - SWITCH ...................................................... 2.23 BULB TEST SWITCH ............................................................................. 2.23 ENGINE DIAGNOSTICS CONNECTION ................................................ 2.19 ENGINE DISPLAY AND DIAGNOSTICS MODULE (MDDM) .................. 2.20 ENGINE POWER DOOR - SWITCH ...................................................... 2.19 FAN SERVICE - SWITCH ...................................................................... 2.23 FILTER BYPASS, HYD. OIL - WARNING LIGHT ................................... 2.22 FUEL LEVEL - GAUGE ......................................................................... 2.20 HYDRAULIC OIL LOW - LIGHT AND HORN .......................................... 2.21 HYDRAULIC OIL TEMPERATURE GAUGE AND HORN ........................ 2.21 LIGHTS, SERVICE - SWITCH ............................................................... 2.19 LIGHTS, WORK - SWITCH .................................................................... 2.23 MASTER ALARM .................................................................................. 2.19 PILOT SYSTEM "OFF" LIGHT ............................................................... 2.22 PILOT SYSTEM "ON" LIGHT ................................................................. 2.22 POWER ENGINE DOOR - SWITCH ...................................................... 2.19 SAW "ON" LIGHT .................................................................................. 2.22 TACHOMETER ...................................................................................... 2.20 860*1700 AND UP, 870*1700 AND UP ...................................................... 2.24 BATTERY DISCONNECT - SWITCH ...................................................... 2.28 BULB TEST - SWITCH ......................................................................... 2.29 ENGINE DIAGNOSTICS CONNECTION ................................................ 2.24 ENGINE DISPLAY AND DIAGNOSTICS MODULE ................................. 2.25 ENGINE POWER DOOR - SWITCH ...................................................... 2.24 FILTER BYPASS, HYD. OIL - WARNING LIGHT ................................... 2.27 FUEL LEVEL - GAUGE ......................................................................... 2.25 HYDRAULIC OIL LOW - LIGHT AND HORN .......................................... 2.26 HYDRAULIC OIL TEMPERATURE - GAUGE, LIGHT AND HORN .......... 2.26 LIGHTS, SERVICE - SWITCH ............................................................... 2.24 MASTER ALARM .................................................................................. 2.24 PILOT SYSTEM "OFF" - LIGHT ............................................................. 2.27 PILOT SYSTEM "ON" - LIGHT ............................................................... 2.27 POWER ENGINE DOOR - SWITCH ...................................................... 2.24 ROOF/DOOR OPEN - LIGHT ................................................................. 2.28 SAW "ON" - LIGHT ................................................................................ 2.27 SERVICE LIGHTS ON - WARNING LIGHT ............................................ 2.28 SERVICE MODE - SWITCH .................................................................. 2.29 TACHOMETER - GAUGE ...................................................................... 2.25

2.3

Tigercat S860C/LS870C Shovel Tigercat S860C/LS870C Shovel Logger

Logger

Controls and operation

SECTION 2 - CONTROLS & OPERATION INTERIOR LIGHTS ........................................................................................ 2.41 JOYSTICKS, LEFT AND RIGHT HAND ................................................... 2.5, 2.6 KEY SWITCH ............................................................................................... 2.31 LEVELLING CONTROLS, JOYSTICKS ........................................................... 2.6 LEVELLING ELECTRONIC ADJUSTMENT PROCEDURE ............................ 2.63 LIGHTS, INTERIOR ....................................................................................... 2.41 LIGHTS, SERVICE ............................................................................. 2.19, 2.24 LOAD SENSING, OPERATING TIPS ............................................................ 2.92 MACHINE PREPARATION SYSTEM TEST AND WARM-UP ............................................................... 2.91 MASTER ALARM ............................................................................... 2.19, 2.24 MOVING, INSTRUCTIONS ............................................................................ 2.96 OPERATING MACHINE ................................................................................ 2.84 PRE-START CHECKS .............................................................................. 2.84 OPERATING TIPS WITH LOAD SENSING ................................................... 2.92 OPERATOR’S SEAT .................................................................................... 2.73 PILOT SYSTEM INTERLOCK SWITCH (FRONT DOOR) .............................. 2.32 PILOT SYSTEM "OFF "- PUSH BUTTON SWITCH ...................................... 2.32 PILOT SYSTEM RESET - PUSH BUTTON SWITCH ..................................... 2.32 POWER ENGINE DOOR - SWITCH ................................................... 2.19, 2.24 PRESSURIZED WATER SYSTEM ............................................................... 2.39 REMOVAL OF ANTI-CORROSION SPRAY (IF APPLICABLE) ..................... 2.95 ROOF/DOOR OPEN - LIGHT ........................................................................ 2.28 SERVICE ACCESS DOORS ........................................................................ 2.74 SERVICE LIGHTS .............................................................................. 2.19, 2.24 STARTING ENGINE CUMMINS QSL9 ....................................................................................... 2.88 STEREO AM/FM RADIO/CD ........................................................................ 2.41 SWING BRAKE - SWITCH WITH LIGHT ....................................................... 2.30 SWING CONTROL, JOYSTICK ............................................................... 2.5, 2.6 SYSTEM FUSES AND RELAYS 860*1501 TO 860*1570, 870*1501 TO 870*1570 ......................................... 2.8 860*1571 TO 860*1699, 870*1571 TO 870*1699 ............................. 2.10, 2.12 860*1700 AND UP, 870*1700 AND UP ............................................ 2.14, 2.16 THROTTLE SWITCH ..................................................................................... 2.31 TRACK COMPONENTS MEASURING TRACK SAG ....................................................................... 2.87 TRACK DRIVE, FOOT PEDALS ..................................................................... 2.7 TRACK, LOW/DRIVE - SWITCH WITH LIGHT .............................................. 2.33 TRAVEL SPEED CONTROL LEVER .............................................................. 2.7 TRAVELLING (BOOM RAISED) ................................................................... 2.92 VEHICLE MOVING INSTRUCTIONS ............................................................. 2.96 WARNING LIGHTS .................................................. SEE INSTRUMENT PANEL WINDOWS, CLEANING ................................................................................ 2.95 WORK LIGHTS SWITCH .............................................................................. 2.30

2.4

Tigercat S860C/LS870C Shovel Logger

Controls and operation

IMPORTANT This manual is applicable to factory installed machine functions and controls. It does not take into account any changes or modifications made after shipment. Verify all functions before operating this machine.

CONTROLS - CAB 1 2

•

••

860C-003

860C-002

FOOT PEDAL

FOOT PEDAL

1. L.H. JOYSTICK CONTROLS

2. R.H. JOYSTICK CONTROLS

Boom, Forward/Back Move the joystick back to move the boom IN toward the machine.

Move joystick forward to move boom OUT away from the machine.

Swing Move the joystick right to swing the upper to the RIGHT. Move the joystick left to swing the upper to the LEFT. Grapple Rotate Thumb switch, lower left Push to rotate COUNTERCLOCKWISE. Thumb switch, lower right Push to rotate CLOCKWISE.

Boom , Up/Down Move the joystick back to RAISE the boom.

Move the joystick forward to LOWER the boom.

Heel In/Out Move joystick right to move Heel IN.

Thumb switch, center left and right No factory equipped function.

Thumb switch, upper left and right No factory equipped function.

Trigger switch No factory equipped function.

Move joystick left to move Heel OUT. Grapple Open/Close Thumb switch, lower left Push to CLOSE the grapple arms.

Thumb switch, lower right Push to OPEN the grapple arms.

Thumb switch, center left and right No factory equipped function.

Thumb switch, upper left and right No factory equipped function.

Trigger switch No factory equipped function.

2.5

Tigercat S860C/LS870C Shovel Logger

Controls and operation

1 2

•

••

860C-003

860C-002

FOOT PEDAL

FOOT PEDAL

2. R.H. JOYSTICK CONTROL LEVER LEVELLING MACHINES

1. L.H. JOYSTICK CONTROL LEVER LEVELLING MACHINES

Boom , Up/Down Move the joystick back to RAISE the boom.

Boom, Forward/Back Move the joystick back to move the boom IN toward the machine.

Move the joystick forward to LOWER the boom.

Move joystick forward to move boom OUT away from the machine.

Heel In/Out Move joystick right to move Heel IN.

Swing Move the joystick right to swing the upper to the RIGHT.

Move joystick left to move Heel OUT. Grapple Open/Close Thumb switch, lower left Push to CLOSE the grapple arms.

Move the joystick left to swing the upper to the LEFT. Grapple Rotate Thumb switch, lower left Push to rotate COUNTERCLOCKWISE. Thumb switch, lower right Push to rotate CLOCKWISE.

Thumb switch, lower right Push to OPEN the grapple arms.

Thumb switch, center left and right No factory equipped function.

Levelling, Front/Back Thumb switch, upper left - Tilt forward Push to tilt upper structure FORWARD.

Thumb switch, center left and right No factory equipped function.

Levelling, Left/Right Thumb switch, upper left - Tilt left Push to tilt upper structure to the LEFT. Thumb switch, upper right - Tilt right Push to tilt upper structure to the RIGHT.

Thumb switch, upper right - Tilt backward Push to tilt upper structure BACKWARD. Trigger switch No factory equipped function.

Trigger switch No factory equipped function.

2.6

Tigercat S860C/LS870C Shovel Logger 3B

3A

•

822-D06

Controls and operation

••

FOOT PEDALS

3A. RIGHT FOOT PEDAL - RIGHT TRACK DRIVE Depress foot pedal with TOE to drive RIGHT TRACK FORWARD. Depress foot pedal with HEEL to drive RIGHT TRACK REVERSE. 3B. LEFT FOOT PEDAL - LEFT TRACK DRIVE Depress foot pedal with TOE to drive LEFT TRACK FORWARD. Depress foot pedal with HEEL to drive LEFT TRACK REVERSE. Travelling Travel is accomplished by depressing both foot pedals simultaneously. Travel over distances should be done in the forward direction to reduce the wear on track components. Track drive gearboxes are considered to be at the rear of the machine for travelling in the forward direction.

860C-131

TRAVEL SPEED CONTROL LEVER

4. TRAVEL SPEED CONTROL LEVER - OPTIONAL The speed control lever allows the operator to set the maximum speed of the machine to maintain a given speed without having to feather the drive pedals.

Push the lever forward to increase the maximum speed.

Pull the lever back to decrease the maximum speed of the machine.

This lever can be used while the machine is in motion in either HI or LOW travel speed selections.

2.7

Tigercat S860C/LS870C Shovel Logger

Controls and operation

5A . SYSTEM FUSES AND RELAYS (860*1501 TO 860*1570, 870*1501 TO 870*1570)

IMPORTANT 24 VOLT ELECTRICAL SYSTEM

There are three Fuse and Relay Electrical Panels mounted as follows:

•

Main Electrical Controls Fuse and Relay Panel, located in the rear compartment beside the battery box.

60 AMP FUSE

START SOLENOID RELAY

••

ENGINE GRID RELAY

125 AMP FUSES

•

•

•

60 AMP FUSES

••

••

••

DOOR PUMP RELAY

••

• •

860C-004

MASTER DISCONNECT RELAY

MAIN FUSES, START, ENGINE DOOR, ENGINE GRID HEATER, AND MASTER DISCONNECT RELAY

860C-007

BATTERY COMPARTMENT, SOLENOID AND MAIN FUSE BOX 2.8

Tigercat S860C/LS870C Shovel Logger

Controls and operation Two 125 amp and four 60 amp fuses are installed ahead of the system circuit fuses and are there to prevent major damage to the electrical systems of the machine in the event of a short circuit in any of the main battery feed lines.

Each circuit on the machine is further protected against current overload by individual circuit fuses. The circuit fuses on the Fuse, Relay and Electrical Panel in Cab protect the cab electrical components.

The fuses on the Fuse and Relay Panel Rear Compartment protect the circuits for the work and service lights , hydraulic system fill pump, engine ECM, engine enclosure power door and the rest of the machine operating circuits.

7.5 AMP FUSE

••

860C-062

FUSE, RELAY & ELECTRICAL PANEL - IN CAB

•

Cab Electrical Controls Fuse and Relay Panel, located in the cab on the right rear side panel.

860C-046

FIRE SUPPRESSION FUSE

A 7.5 amp in-line fuse protects the fire suppression system when an AMEREX fire suppression system is installed. This fuse is located in the fire suppression power lead from the battery.

If a fuse “blows” it should be replaced with a fuse of the same amperage rating. If the fuse "blows" again, the circuit in question must be inspected for possible short circuit.

860C-051

•

FUSE & RELAY PANEL - REAR COMPARTMENT Electrical Controls Fuse and Relay Rear Panel located in the rear compartment behind the cab.

2.9

Tigercat S860C/LS870C Shovel Logger

Controls and operation IMPORTANT

5B. SYSTEM FUSES AND RELAYS (860*1571 TO 860*1699, 870*1571 TO 870*1699)

24 VOLT ELECTRICAL SYSTEM

There are three areas where Fuse and Relay Electrical Components are mounted as follows:

•

Main Electrical Fuses, Master Disconnect Relay and Amerex (FSS) 7 Amp Fuse, located in the rear compartment beside the battery box.

MASTER DISCONNECT RELAY

•• 7.5 AMP FUSE

••

860C-082

BATTERY COMPARTMENT, MAIN FUSES & MASTER DISCONNECT RELAY 2.10

Tigercat S860C/LS870C Shovel Logger •

Controls and operation

Electrical Controls, Fuse and Relay Rear Panel located in the rear compartment behind the cab.

860C-080

FUSE & RELAY PANEL - REAR COMPARTMENT (860*1571 TO 860*1699, 870*1571 TO 870*1699)

2.11

Tigercat S860C/LS870C Shovel Logger

Controls and operation

SYSTEM FUSES AND RELAYS CONTINUED (860*1571 TO 860*1699, 870*1571 TO 870*1699) • Cab Electrical Controls, Fuse and Relay Panel, located in the cab on the right rear side panel.

860C-062

860C-084

FUSE, RELAY & ELECTRICAL PANEL - IN CAB

FUSE, RELAY & ELECTRICAL PANEL - IN CAB

Two 125 amp and three 60 amp fuses are installed in the Fuse and Relay Panel Rear Compartment ahead of the system circuit fuses and are there to prevent major damage to the electrical systems of the machine in the event of a short circuit in any of the main battery feed lines.

Each circuit on the machine is further protected against current overload by individual circuit fuses. The circuit fuses on the Fuse, Relay and Electrical Panel in Cab protect the cab electrical components.

The fuses in the Fuse and Relay Panel Rear Compartment protect the circuits for the work lights , engine ECM, engine enclosure power door and many other machine operating circuits. Refer to the label on the previous page for specific fuse designation and location.

860C-080

FUSE & RELAY PANEL - REAR COMPARTMENT

2.12

Tigercat S860C/LS870C Shovel Logger

Controls and operation A 60 amp fuse located in the battery compartment provides unswitched power for cab lights and service lights.

A second 60 amp fuse located in the battery compartment provides unswitched power for the hydraulic fill pump electrical circuit.

BOOSTER JUMPER PLUG

A 7.5 amp in-line fuse protects the fire suppression system when an AMEREX fire suppression system is installed. This fuse is located in the fire suppression power lead from the battery.

•

If a fuse “blows” it should be replaced with a fuse of the same amperage rating. If the fuse "blows" again, the circuit in question must be inspected for possible short circuit.

7.5 AMP FUSE

•

BATTERY BOOSTER JUMPER PLUG

860C-082

A battery booster jumper plug is located in the battery compartment. This special JUMPER CONNECTOR is used in conjunction with jumper cables with matching ends. Cables with matching ends are available through your Tigercat Dealer Parts Department. If standard jumper cables are used the NEGATIVE connection can be made anywhere on the upper frame, as close to the batteries as possible on bare metal.

BATTERY COMPARTMENT

2.13

Tigercat S860C/LS870C Shovel Logger

Controls and operation IMPORTANT

5C. SYSTEM FUSES AND RELAYS (860*1700 AND UP, 870*1700 AND UP)

24 VOLT ELECTRICAL SYSTEM

There are three areas where Fuse and Relay Electrical Components are mounted as follows:

•

Main Electrical Fuses, Master Disconnect Relay and Amerex (FSS) 7 Amp Fuse, located in the rear compartment beside the battery box.

MASTER DISCONNECT RELAY

•• 7.5 AMP FUSE

••

860C-082

BATTERY COMPARTMENT, MAIN FUSES & MASTER DISCONNECT RELAY 2.14

Tigercat S860C/LS870C Shovel Logger

•

Controls and operation

Electrical Controls, Fuse and Relay Rear Panel located in the rear compartment behind the cab.

H860C-01

FUSE & RELAY PANEL - REAR COMPARTMENT (860*1700 AND UP, 870*1700 AND UP)

2.15

Tigercat S860C/LS870C Shovel Logger

Controls and operation

SYSTEM FUSES AND RELAYS CONTINUED (860*1700 AND UP, 870*1700 AND UP) •

Cab Electrical Controls, Fuse and Relay Panel, located in the cab on the right rear side panel. IQAN fuses are located here.

The engine diagnostics plug is on the left side of the instrument panel. Refer also to ENGINE DIAGNOSTICS CONNECTION in THIS SECTION.

ENGINE DIAGNOSTICS PLUG

•

822C-10 822C-07

ENGINE DIAGNOSTICS PLUG

2.16

CAB ELECTRICAL CONTROLS, FUSE AND RELAY PANEL

Tigercat S860C/LS870C Shovel Logger

Controls and operation

Two 125 amp and three 60 amp fuses are installed in the Fuse and Relay Panel Rear Compartment ahead of the system circuit fuses and are there to prevent major damage to the electrical systems of the machine in the event of a short circuit in any of the main battery feed lines.

Each circuit on the machine is further protected against current overload by individual circuit fuses. The circuit fuses on the Fuse, Relay and Electrical Panel in Cab protect the cab electrical components.

H860C-01

The fuses in the Fuse and Relay Panel Rear Compartment protect the circuits for the work lights , engine ECM, engine enclosure power door and many other machine operating circuits. Refer to the label on the previous page for specific fuse designation and location.

FUSE & RELAY PANEL - REAR COMPARTMENT

A 60 amp fuse located in the battery compartment provides unswitched power for cab lights and service lights.

A second 60 amp fuse located in the battery compartment provides unswitched power for the hydraulic fill pump electrical circuit.

BOOSTER JUMPER PLUG

A 7.5 amp in-line fuse protects the fire suppression system when an AMEREX fire suppression system is installed. This fuse is located in the fire suppression power lead from the battery.

••

7.5 AMP FUSE

•

If a fuse “blows” it should be replaced with a fuse of the same amperage rating. If the fuse "blows" again, the circuit in question must be inspected for possible short circuit.

BATTERY BOOSTER JUMPER PLUG A battery booster jumper plug is located in the battery compartment. This special JUMPER CONNECTOR is used in conjunction with jumper cables with matching ends. Cables with matching ends are available through your Tigercat Dealer Parts Department. If standard jumper cables are used the NEGATIVE connection can be made anywhere on the upper frame, as close to the batteries as possible on bare metal.

860C-082

2.17

BATTERY COMPARTMENT

Tigercat S860C/LS870C Shovel Logger

Controls and operation

2.18

Tigercat S860C/LS870C Shovel Logger

Controls and operation

INSTRUMENT PANEL 1. POWER ENGINE DOOR - SWITCH

•

This is a three position "momentary" switch labelled OPEN - CLOSE, spring return to center OFF position. Push and hold switch in OPEN position to OPEN door or push and hold in CLOSE position to CLOSE door.

NOTE: The power engine door is equipped with a motion alarm that sounds when door is moved.

1

• ••

(860*1501 TO 860*1699, 870*1501 TO 870*1699)

2

••

3

4

CAUTION Watch for personnel in area of power door before opening door 2. SERVICE LIGHTS - SWITCH 5

This is a two position switch labelled ON - OFF. Use to turn ON the six service lights located in the engine compartment, pump area and valve area. The service light indicator light item 15 will also be turned on when this switch is ON.

••

6

3. ENGINE DIAGNOSTICS CONNECTION

••

7

Plug a remote electronic diagnostic device into this connection such as a lap-top computer with appropriate Cummins programming to perform engine performance analysis and tuning. NOTE: This operation can only be performed by a trained service technician.

•• 8

4. MASTER ALARM This alarm will sound to alert the operator that an alarm condition has been detected and should be dealt with immediately. The master alarm is triggered by:

••

9 10 11

Bulb test switch 12

Hydraulic oil extremely low switch (light) 13

Hydraulic oil temperature switch (light) Door/roof open (light, IQAN messages)

14

Engine alarms (IQAN, J1939 red stop signals)

15

Refer also to HYDRAULIC OIL LOW LIGHT, HYDRAULIC OIL TEMPERATURE LIGHT, COMPUTER ~ SYSTEM WARNING MESSAGES and INSTRUMENT PANEL ~ ENGINE DISPLAY AND DIAGNOSTIC MODULE in THIS SECTION.

16 17 18

•• •• • • • • • • ••

19

•

20

• ••

INSTRUMENT PANEL 860C-129

2.19

(860*1501 TO 860*1699, 870*1501 TO 870*1699)

Tigercat S860C/LS870C Shovel Logger

Controls and operation

5. DISPLAY MODULE, ENGINE The PowerView Display Module is the operator interface with the electronic engine controls. The PowerView enables the operator to view various engine parameters and service codes. The display can show either a single parameter or a quadrant display showing 4 parameters simultaneously.

Diagnostic capabilities include fault codes with text translation for the most common fault conditions.

1

• ••

•

2

••

3

4

The PowerView has four buttons used to navigate the display and various menus.

Some of the functions displayed by the PowerView Display Module are as follows:

• • • • • • • • • • • • • •

Engine RPM Engine Hours, Machine Hours System Voltage, % Engine Load at current RPM, Wait To Start, Water In Fuel Warning, Coolant Temperature, Oil Pressure, Fuel Economy, Throttle Position, Engine Manifold Air Temperature,

5

••

6

••

7

Current Fuel Consumption,

••

Active and Stored Engine Service Codes

Set Units for display (English or Metric), Engine Configuration Parameters and more.

8

NOTE: Refer to manufactures Operations Manual (supplied with the machine) for detailed information.

••

9

6. FUEL LEVEL - GAUGE Capacity when full:Fuel Tank; 1003 L (265 gal US)

10 11 12

7. TACHOMETER This gauge displays the engine speed.

13

Refer to THROTTLE SWITCH in THIS SECTION for engine speeds.

14 15 16 17 18

•• •• • • • • • • ••

19

•

20

• ••

INSTRUMENT PANEL 860C-129

2.20

(860*1501 TO 860*1699, 870*1501 TO 870*1699)

Tigercat S860C/LS870C Shovel Logger

Controls and operation

8. HYDRAULIC OIL TEMPERATURE - GAUGE, WARNING LIGHT AND HORN Displays the current hydraulic oil temperature registered in the hydraulic reservoir.

•

If hydraulic oil temperature rises above the recommended range listed in the HYDRAULIC OIL OPERATING RANGE chart in SECTION 3 of THIS MANUAL, reduce load on engine and activate the cooling system fan in REVERSE for about 10 seconds by pressing the cooling fan CLEAN switch. If the temperature does not drop quickly after the clean cycle, stop engine and check for: •

Plugged oil cooler, radiator, A/C condenser or debris screen

•

Malfunction in a hydraulic circuit

•

Malfunction of hydraulic fan drive system

•

Malfunction of engine Anti-Stall system

•

Low hydraulic oil level in reservoir

1

• ••

2

••

3

4

5

A RED warning light (8) will come ON and a warning alarm (4) will sound when the hydraulic oil temperature goes above 96°C (205°F). This alarm must not be used to monitor the hydraulic oil. Operator must use the temperature gauge, together with the operating range chart in SECTION 3 to prevent damage to the hydraulic system.

••

6

••

7

••

Operating outside the recommended operating range will shorten hydraulic component life.

8

9. HYDRAULIC OIL TEMPERATURE WARNING LIGHT

••

9

This light will come ON and a warning alarm (4) will sound when the hydraulic oil temperature goes above 96°C (205°F).

10 11

10. HYDRAULIC OIL LOW - LIGHT AND HORN 12

This light will come ON when the oil level falls 10 gal. US (38L) below the FULL mark. The light will stay on and a HORN will sound when the oil level falls 18 gal. US (68L) below the FULL mark. When the light first comes on stop engine and look for signs of broken hoses or other leaks. Repair leaks and refill the tank to FULL mark on the sight gauge. Restart engine and inspect for leaks. When the horn sounds stop the engine immediately.

Operating machine with low hydraulic oil can cause hydraulic pumps to fail.

13 14 15 16 17 18

•• •• • • • • • • ••

19

•

20

• ••

INSTRUMENT PANEL 860C-129

2.21

(860*1501 TO 860*1699, 870*1501 TO 870*1699)

Tigercat S860C/LS870C Shovel Logger

Controls and operation

11. FILTER BYPASS - WARNING LIGHT This light comes ON when an oil flow restriction in excess of 15 psi is encountered at the return filters manifold. When this occurs the filters require immediate service. Excessive pressure drop through the return filters can cause the filter bypass valve to open.

1

• ••

•

2

••

If the light comes on during cold start-ups, the engine speed should be reduced to MINIMUM throttle to allow the filter bypasses to close.

3

4

12. SAW "ON" LIGHT This light comes ON when the saw switch is turned to the ON position and the pilot system in ON. Note that the saw switch has no factory installed function for this machine configuration.

13. PILOT "OFF" LIGHT (AMBER)

5

This light comes ON when the pilot system has been de-activated*.

••

14. PILOT "ON" LIGHT (GREEN) This light comes ON when the pilot system is activated by the pilot reset switch*.

6

*When the ignition key switch is in the RUN position, either the PILOT OFF or the PILOT ON will be lit. If neither are lit then the state of the SAFETY INTERLOCK SYSTEM is unknown and should be checked out immediately.

••

7

••

WARNING Do not, under any circumstances allow the pilot system to be re-activated without an operator in the cab.

8

••

9

For more information on the pilot shut off system see PILOT SYSTEM OFF SWITCH in THIS SECTION.

10 11

15. BLANK

12

16. SERVICE LIGHTS ON - WARNING LIGHT

13

This light will come ON and when the service lights are turned ON. The light will remain ON even if the Battery Disconnect Switch is turned OFF.

14 15 16 17 18

•• •• • • • • • • ••

19

•

20

• ••

INSTRUMENT PANEL 860C-129

2.22

(860*1501 TO 860*1699, 870*1501 TO 870*1699)

Tigercat S860C/LS870C Shovel Logger

Controls and operation

17. BLANK 1

• ••

•

2

••

24863A

3

4

18. BATTERY DISCONNECT - SWITCH This manually operated switch completely disconnects all electrical circuits on the machine from the battery except for the fire suppression and service light circuits. Wait 30 seconds after engine shut down before turning off battery disconnect switch. This is done to avoid an engine fault from being displayed on the PowerView display module.

5

19. BULB TEST SWITCH This is a two position "momentary" switch.

Press and hold this switch in the ON position to test the bulbs in the warning lights. Replace the bulb in any light that does not come ON. If the light does not come ON after inserting a new bulb, check the fuse or circuit breaker.

Bulbs should be tested at the start of each shift.

••

6

••

7

20. FAN SERVICE - SWITCH

••

This FAN SERVICE SWITCH (with light) has two positions, RUN and REVERSE. RUN is the position the switch should be in to allow the cooling fan to operate in the normal mode.

REVERSE is used whenever a Service Technician is in the Service Compartment performing tests with the engine running.

Reversing the fan rotation redirects the airflow away from the service technician.

8

••

9 10 11

When service checks are complete place the switch in the RUN position.

12

Refer also to COMPUTER ~ SYSTEM WARNING MESSAGES ~ INFORMATION MESSAGES in THIS SECTION for a description of the FAN SERVICE MODE information message displayed when this switch is in the REVERSE position.

13 14 15 16 17 18

•• •• • • • • • • ••

19

•

20

• ••

INSTRUMENT PANEL 860C-129

2.23

(860*1501 TO 860*1699, 870*1501 TO 870*1699)

Tigercat S860C/LS870C Shovel Logger

Controls and operation

INSTRUMENT PANEL ••

1. POWER ENGINE DOOR - SWITCH This is a three position "momentary" switch labelled OPEN - CLOSE, spring return to center OFF position. Push and hold switch in OPEN position to OPEN door or push and hold in CLOSE position to CLOSE door.

NOTE: The power engine door is equipped with a motion alarm that sounds when door is moved.

2

••

3

4

CAUTION

5

••

Watch for personnel in area of power door before opening door.

2. SERVICE LIGHTS - SWITCH

6

This is a two position switch labelled ON - OFF. Use to turn ON the six service lights located in the engine compartment, pump area and valve area. The service light indicator light item 17 will also be turned on when this switch is ON.

••

7

3. ENGINE DIAGNOSTICS CONNECTION

••

8

Plug a remote electronic diagnostic device into this connection such as a lap-top computer with appropriate Cummins programming to perform engine performance analysis and tuning. NOTE: This operation can only be performed by a trained service technician.

4.

1

•• •

(860*1700 AND UP, 870*1700 AND UP)

• 9

MASTER ALARM

10

This alarm will sound to alert the operator that an alarm condition has been detected and should be dealt with immediately. The master alarm is triggered by:

11 12 13

Bulb test switch Hydraulic oil extremely low switch (light) Hydraulic oil temperature switch (light) Door/roof open (light, IQAN messages) Engine alarms (IQAN, J1939 red stop signals)

14 15 16

Refer also to HYDRAULIC OIL LOW LIGHT, HYDRAULIC OIL TEMPERATURE LIGHT, COMPUTER ~ SYSTEM WARNING MESSAGES and INSTRUMENT PANEL ~ ENGINE DISPLAY AND DIAGNOSTIC MODULE in THIS SECTION.

17 18

••

•• •• • • •• •• • •• ••

20

•• 21

•

19

•

5. PUMP DRIVE GEARBOX OIL TEMP-GAUGE Not used for this machine configuration.

822C-13

2.24

INSTRUMENT PANEL (860*1700 AND UP, 870*1700 AND UP)

Tigercat S860C/LS870C Shovel Logger

Controls and operation

6. DISPLAY MODULE, ENGINE The PowerView Display Module is the operator interface with the electronic engine controls. The PowerView enables the operator to view various engine parameters and service codes. The display can show either a single parameter or a quadrant display showing 4 parameters simultaneously.

Diagnostic capabilities include fault codes with text translation for the most common fault conditions.

1

•• •

••

2

••

3

4

The PowerView has four buttons used to navigate the display and various menus.

Some of the functions displayed by the PowerView Display Module are as follows:

• • • • • • • • • • • • • •

5

Engine RPM Engine Hours, Machine Hours System Voltage, % Engine Load at current RPM, Wait To Start, Water In Fuel Warning, Coolant Temperature, Oil Pressure, Fuel Economy, Throttle Position, Engine Manifold Air Temperature,

••

6

••

7

••

8

•

Current Fuel Consumption, Active and Stored Engine Service Codes

Set Units for display (English or Metric), Engine Configuration Parameters and more.

9

NOTE: Refer to manufactures Operations Manual (supplied with the machine) for detailed information.

10 11

7. FUEL LEVEL - GAUGE Capacity when full:Fuel Tank; 1003 L (265 gal US)

12 13

8. TACHOMETER - GAUGE This gauge displays the engine speed.

14 15

Refer to THROTTLE SWITCH in THIS SECTION for engine speeds.

16 17 18

••

•• •• • • •• •• • •• ••

20

•• 21

•

19

• 822C-13

2.25

INSTRUMENT PANEL (860*1700 AND UP, 870*1700 AND UP)

Tigercat S860C/LS870C Shovel Logger

Controls and operation

9. HYDRAULIC OIL TEMPERATURE - GAUGE, WARNING LIGHT AND HORN

••

Displays the current hydraulic oil temperature registered in the hydraulic reservoir.

If hydraulic oil temperature rises above the recommended range listed in the HYDRAULIC OIL OPERATING RANGE chart in SECTION 3 of THIS MANUAL, reduce load on engine and activate the cooling system fan in REVERSE for about 10 seconds by pressing the cooling fan CLEAN switch. If the temperature does not drop quickly after the clean cycle, stop engine and check for: •

Plugged oil cooler, radiator, A/C condenser or debris screen

•

Malfunction in a hydraulic circuit

•

Malfunction of hydraulic fan drive system

•

Malfunction of engine Anti-Stall system

•

Low hydraulic oil level in reservoir

1

•• •

2

••

3

4

5

••

6

A RED warning light (10) will come ON and a warning alarm (4) will sound when the hydraulic oil temperature goes above 96°C (205°F). This alarm must not be used to monitor the hydraulic oil. Operator must use the temperature gauge, together with the operating range chart in SECTION 3 to prevent damage to the hydraulic system.

••

7

••

8

•

Operating outside the recommended operating range will shorten hydraulic component life.

9

10. HYDRAULIC OIL TEMPERATURE - WARNING LIGHT (RED)

10 11

This light will come ON and a warning alarm (4) will sound when the hydraulic oil temperature goes above 96°C (205°F).

12 13

11. HYDRAULIC OIL LOW - WARNING LIGHT AND HORN (RED)

14

This light will come ON when the oil level falls 10 gal. US (38L) below the FULL mark. The light will stay on and a HORN will sound when the oil level falls 18 gal. US (68L) below the FULL mark. When the light first comes on stop engine and look for signs of broken hoses or other leaks. Repair leaks and refill the tank to FULL mark on the sight gauge.

Restart engine and inspect for leaks. When the horn sounds stop the engine immediately.

Operating machine with low hydraulic oil can cause hydraulic pumps to fail.

15 16 17 18

••

•• •• • • •• •• • •• ••

20

•• 21

•

19

• 822C-13

2.26

INSTRUMENT PANEL (860*1700 AND UP, 870*1700 AND UP)

Tigercat S860C/LS870C Shovel Logger

Controls and operation

12. FILTER BYPASS - WARNING LIGHT (RED)

••

This light comes ON when an oil flow restriction in excess of 15 psi is encountered at the return filters manifold. When this occurs the filters require immediate service.

Excessive pressure drop through the return filters can cause the filter bypass valve to open.

1

•• •

2

••

3

4

If the light comes on during cold start-ups, the engine speed should be reduced to MINIMUM throttle to allow the filter bypasses to close.

13. SAW "ON" LIGHT (AMBER)

5

This light comes ON when the saw switch is turned to the ON position and the pilot system in ON. Note that the saw switch has no factory installed function for this machine configuration.

••

6

••

14. PILOT "OFF" LIGHT (AMBER) This light comes ON when the pilot system has been de-activated*.

7

15. PILOT "ON" LIGHT (GREEN) This light comes ON when the pilot system is activated by the pilot reset switch*.

••

8

*When the ignition key switch is in the RUN position, either the PILOT OFF or the PILOT ON will be lit. If neither are lit then the state of the SAFETY INTERLOCK SYSTEM is unknown and should be checked out immediately.

9

WARNING

10

•

Do not, under any circumstances allow the pilot system to be re-activated without an operator in the cab.

11 12 13

For more information on the pilot shut off system see PILOT SYSTEM OFF SWITCH in THIS SECTION.

14 15 16 17 18

••

•• •• • • •• •• • •• ••

20

•• 21

•

19

• 822C-13

2.27

INSTRUMENT PANEL (860*1700 AND UP, 870*1700 AND UP)

Tigercat S860C/LS870C Shovel Logger

Controls and operation

16. ROOF/DOOR OPEN - LIGHT (AMBER) This light comes ON when one of the doors equipped with sensors is left open for more than 2 seconds. An alarm will sound and a warning message will be shown on the IQAN MDM display. The warning can be acknowledged on the IQAN MDM to silence the alarm but the warning light will stay on until the open door(s) is(are) closed.

1

•• •

••

2

••

3

4

The left hand access door, right hand access door, pump compartment door and radiator cleanout doors are equipped with proximity sensors.

5

Refer also to ENCLOSURE DOOR(S) OPEN and ROOF OPEN warning messages THIS SECTION. Refer also to MASTER ALARM and SERVICE ACCESS DOORS in THIS SECTION.

••

6

••

NOTE: Some earlier machines may be equipped with a single roof sensor which activates a similar roof open alarm.

17. SERVICE LIGHTS ON - WARNING LIGHT (AMBER)

7

This light will come ON and when the service lights are turned ON. The light will remain ON even if the Battery Disconnect Switch is turned OFF.

••

8

•

18. BLANK

9 10 11 24863A

12

19. BATTERY DISCONNECT - SWITCH

13

This manually operated switch completely disconnects all electrical circuits on the machine from the battery except for the fire suppression and service light circuits. Wait 30 seconds after engine shut down before turning off battery disconnect switch. This is done to avoid an engine fault from being displayed on the PowerView display module.

14 15 16 17 18

••

•• •• • • •• •• • •• ••

20

•• 21

•

19

• 822C-13

2.28

INSTRUMENT PANEL (860*1700 AND UP, 870*1700 AND UP)

Tigercat S860C/LS870C Shovel Logger

Controls and operation

20. BULB TEST SWITCH This is a two position "momentary" switch.

Press and hold this switch in the ON position to test the bulbs in the warning lights. Replace the bulb in any light that does not come ON. If the light does not come ON after inserting a new bulb, check the fuse or circuit breaker.

Bulbs should be tested at the start of each shift.

1

•• •

••

2

••

3

4

21. SERVICE MODE - SWITCH This SERVICE MODE SWITCH (with light) has two positions, ON and OFF. OFF is the position the switch should be in to allow the cooling fan to operate in the normal mode.

ON is used whenever a Service Technician is in the Service Compartment performing tests with the engine running. Reversing the fan rotation redirects the airflow away from the service technician. Note that one of the four service access doors equipped with sensors (left access door, right access door, pump compartment door or radiator access door) must be open to reverse the fan rotation using the service mode switch.

5

••

6

••

7

When service checks are complete place the switch in the OFF position.

••

8

Refer also to COMPUTER ~ SYSTEM WARNING MESSAGES ~ INFORMATION MESSAGES in THIS SECTION for a description of the FAN SERVICE MODE information message displayed when this switch is in the ON position.

• 9 10 11 12 13 14 15 16 17 18

••

•• •• • • •• •• • •• ••

20

•• 21

•

19

• 822C-13

2.29

INSTRUMENT PANEL (860*1700 AND UP, 870*1700 AND UP)

Tigercat S860C/LS870C Shovel Logger 1

2

Controls and operation

3

5

4

6

• ••

••

••

•

860C-011

••

FORWARD CONTROL PANEL

CONTROL PANEL

(860*1700 AND UP, 870*1700 AND UP) this fuse is labelled A/C HEAT COMBO UNIT RELAY IGNITION AND FUNCTION PANELS.

1. ANTI-STALL - SWITCH WITH LIGHT This is a two position switch labelled ON /OFF. The light in the switch will come ON when the switch is in the ON position.

(c) Malfunction of the anti-stall system.

2. SWING BRAKE - SWITCH WITH LIGHT

This switch turns on an electronic load control system which automatically prevents overloading of the engine when several high load functions are in use at the same time. It should be in the ON position during normal machine operation at FULL throttle and in OFF position when operating at less than FULL throttle.

This is a two position switch labelled ON /OFF. The light in the switch will come ON when the switch is in the ON position.

CAUTION • Turning ON the swing brake while the boom is moving can damage the gearbox

IMPORTANT: It should be noted that this anti-stall system will only allow full main pump flow with the engine running at speeds above:

• NEVER operate the tracks with the swing brake ON as boom contact with the ground will damage the swing gearbox Placing this switch in the ON position will apply the swing brake and prevent the upper structure from turning. The swing brake is a spring apply, hydraulic release, multi disc brake. The brake is also engaged whenever the pilot system is shut off. As a safety precaution, the brake should always be applied with this switch when leaving the cab.

Cummins QSL9 Engine 1650 RPM If BOOM, SWING or TRACK DRIVE functions slow down or stop, check to ensure that the engine speed is above the required level listed above for your machine’s engine.

If engine stalling occurs, check: (a) The ANTI-STALL switch is in the ON position.

3. WORK LIGHTS SWITCH

(b) The 10 amp fuse located on the cab fuse and relay panel.

This is a two position switch labelled ON /OFF. Placing this switch in the ON position will turn on the WORK LIGHTS.

On earlier machines (860*1501 TO 860*1699, 870*1501 TO 870*1699) this fuse is labelled SWING BRAKE, ANTISTALL SWITCH, TRACK LOW & FUEL HEATER SWITCH. On later machines 2.30

Tigercat S860C/LS870C Shovel Logger

Controls and operation

4. FUEL HEATER SWITCH

Maintaining Correct Engine RPM.

This is a two position switch labelled ON /OFF. Placing this switch in the ON position will turn on the FUEL HEATER. An automatic thermostat turns the fuel heater on when the fuel temperature drops below 45°F and off when the fuel temperature reaches 75°F.

It is most important that the IDLE and FULL RPMs. of the engine be correct at all times: IDLE

900 to 950 RPM (No Load)

FULL Load)

1830 to 1850 RPM max (No

RATED WORKING 1800 RPM

5. IGNITION KEY SWITCH

NOTE: At start-up the engine will always default to IDLE.

This is a three-position switch labelled OFF/ RUN/START. OFF Position - All electrical power through the ignition switch is turned “OFF” RUN Position - Connects the battery to all functions. Used for normal machine operation.

START Position - Connects the battery to the start relay to start the engine. NOTE: The PILOT SYSTEM must be OFF to start the engine. To deactivate the pilot system push the large pilot off switch button DOWN (item 9, on the rear control panel).

These speeds are with the hydraulic and engine oil at normal operating temperatures and no functions activated and without pilot system engaged. These speeds are pre-set into the engine CPU (computer) and cannot be adjusted without the proper electronic equipment programming software. Check engine speed regularly with engine diagnostics module.

WARNING: Under no circumstances allow the FULL throttle engine speed to vary from the recommended settings; particularly faster, this could cause serious damage to the pumps.

WARNING

WARNING Never use a liquid staring aid to start an engine.

6. THROTTLE SWITCH This is a three position "momentary" switch connected into the engine CPU circuit to adjust the engine RPM. between the (IDLE) and

Shut off engine. Only remove coolant filler cap when cool enough to touch with bare hands. Slowly loosen cap to first stop to relieve pressure before removing completely.

WARNING

(FULL) throttle set points.

To avoid personal injury and property damage, NEVER use a starting fluid. Starting aid fluids, which contain Ether, can cause an explosion.

PRESS and HOLD this switch in the position to increase engine speed (rpm), release switch at desired rpm. or continue to HOLD to place engine at the correct FULL throttle setting.

PRESS and HOLD this switch in the position to decrease engine speed (rpm), release switch at desired rpm. or continue to HOLD to place engine at the correct MINIMUM throttle setting.

NOTE: All operations should be performed at FULL throttle. Anti-stall system will not function correctly below FULL throttle.

2.31

THIS MACHINE IS EQUIPPED WITH A COMPUTER CONTROLLED HEATING ELEMENT IN THE ENGINE INTAKE SYSTEM. STARTING FLUIDS WILL EXPLODE ON CONTACT WITH THE HEATING ELEMENT.

Tigercat S860C/LS870C Shovel Logger

Controls and operation

7 9

8 C

B

••

10

11

12

13

14

15

A

•

••

•

••

••

••

••

••

••

••

REAR CONTROL PANEL

822C-14

8. PILOT SYSTEM RESET - PUSH BUTTON SWITCH

7. AIR CONDITIONER/HEATER The three controls on this panel are used to adjust the heating and air conditioning temperature for operator comfort in the operator’s cab.

This is a push ON spring return switch. With the engine running and the front door closed, push this switch to activate the pilot system. The pilot ON light will be ON and the pilot OFF light will be OFF.

A. A/C SWITCH This is a two position switch labelled ON - OFF. Placing this switch in the ON position will turn ON the A/C compressor for cooling.

B. FAN SPEED - OFF/LOW/MED/HIGH

NOTE: The front door must be closed to ACTIVATE the pilot system. The side door exit WILL NOT DEACTIVATE the pilot system when opened.

SWITCH

This is a rotary, four position switch for controlling the speed of the blower fan.

ACTUATOR ON DOOR

••

••

C. HEAT/COOL - VARIABLE This is a variable, rotary dial to adjust the amount of heated air for the cab by controlling the flow of engine coolant through the heater core. Make sure this control is set to the MAX COLD position when using the air conditioning. See NOTE below.

NOTE: To maximize the efficiency of the air conditioning, the heat/cool control must be rotated to the MAX COLD position and the two hot water shut off valves on the engine should be turned to the OFF position. Also refer to HOT WATER SHUT OFF VALVE, in THIS SECTION. Refer also to CHECKING THE AIR CONDITIONING SYSTEM in SECTION 3 of THIS MANUAL.

822-D02

INTERLOCK SWITCH (FRONT DOOR)

9. PILOT SYSTEM OFF - PUSH BUTTON SWITCH This is a push OFF spring return switch. This switch shuts off the pilot system deactivating all operating functions as well as applying the track drive brake and swing brake. The pilot OFF light will be ON and the pilot ON light will be OFF. The pilot system can be REACTIVATED when the PILOT RESET button (item 8) is pressed with the front door closed.

WARNING If pilot off button does not stop functions, turn ignition key off.

2.32

Tigercat S860C/LS870C Shovel Logger

Controls and operation

10. TRACK, LOW/DRIVE - SWITCH WITH LIGHT This is a two position switch labelled LOW and DRIVE.

11. HORN, SAFETY ALERT - SWITCH This is a two position "momentary" switch.

Press and hold this switch to sound the safety alert horn.

IMPORTANT: This switch when in DRIVE provides infinitely variable travel speeds/torque ranges, unlike similar travel range controls on some types of construction equipment.

Always use this horn prior to starting the engine and to alert other personnel in the area of your presence.

12. SAW - SWITCH

LOW: Placing the switch in the LOW position will provide the slowest travel speed but with increased torque or driving force.

This switch has no factory installed function for this machine configuration.

It is recommended that during all shovel logging functions and when travelling on slopes that the range switch be placed in the LOW position to maximize drive motor life.

Low position is indicated by a light on the Track Low/drive switch.

DRIVE: When this switch is in the DRIVE position the travel speed (and torque) ranges of the drive system become infinitely variable and will automatically adjust to any point between the HIGH and LOW speed/torque set points, relative to the terrain or load conditions.

It should be noted that the available torque when travelling at maximum speed is only half of that in LOW. The DRIVE position will provide a faster travel speed range but with a lower driving force.

However, when the machine encounters tougher terrain conditions, e.g. stumps, soft ground or slopes etc., the drive system will automatically adjust* to a slower travel speed/ higher torque range. *This amount of adjustment can be anywhere from a slight reduction in speed to all the way down to LOW, this will be dependant on the terrain conditions encountered.

NOTE: The operator should be aware that this automatic speed/torque range adjustment will cause the machine to gradually slow down over a period of 1 to 2 seconds, due in part to the infinitely variable displacement drive motors used. When travelling on relatively flat terrain it is not necessary to place the range switch in the LOW position .

2.33

Tigercat S860C/LS870C Shovel Logger

Controls and operation

7 9

8 C

B

••

10

11

12

13

14

15

A

•

••

•

••

••

••

822C-14

••

••

••

••

REAR CONTROL PANEL CLEAN POSITION - Momentarily pressing the switch to the CLEAN positon will start automatic reversing the direction of fan rotation (there is no need to hold the switch down). Reverse rotation is used to clean the charge air cooler, radiator, oil cooler, A/C condenser and air intake door screens. By "reversing" the flow of the fan, air flow is propelled in the opposite direction, thereby forcing dust and debris off of the radiator. Note that the pilot system must be ON to operate the clean cycle.

13. COOLING FAN - SWITCH This is a three position switch, labelled CLEAN/AUTO/FULL ON*. This switch along with an electronic fan control module, controls the operation of the hydraulic cross-flow fan.

AUTO POSITION - AUTO is the normal operating position for the fan control switch.

When the switch is in the AUTO position, the fan will operate completely in an automatic mode. It will start, speed up, slow down or stop all based on the temperature of the charge air, engine coolant and/or the temperature of the hydraulic oil. The electronic control module automatically adjusts fan speed to the minimum required level to maintain optimal operating conditions, and default to fan at full speed if an error in the controller exists.

The electronic fan control will also turn the A/C system OFF for as long as the fan is in the CLEAN mode.

When the CLEAN cycle is complete the fan automatically returns to normal rotation direction.

Note: The CLEAN cycle also operates automatically via the timed purge function of the computer control system (frequency is adjustable). Refer also to COMPUTER ~ INFORMATION MESSAGES and COMPUTER ~DIAGNOSTIC ~ ADJUST FUNCTION PARAMETERS in THIS SECTION.

When the switch is in the AUTO position and the fan runs at minimum speed due to low charge air, engine coolant or hydraulic oil temperatures, turning ON the A/C will cause the fan control to increase the cooling fan speed when engine is at high idle. This is to ensure that sufficient air flow is available for the cab A/C even while the machine is still warming up.

CAUTION Before placing the fan switch in the CLEAN position make sure that there are no personnel on the REAR of the machine in the area where the fan will expel debris.

FULL ON (OVERRIDE) POSITION - When the switch is in the FULL ON (OVERRIDE) position, the fan control system is overridden and the fan will run at FULL speed for cooling regardless of charge air, coolant or oil temperatures. Normally the fan control switch is placed in the AUTO position for optimal cooling. The FULL ON (OVERRIDE) position is intended for use in the event of a temporary failure of the fan control.

14. AUXILIARY POWER OUTLET (12V) A 12 volt outlet with a 15 amp capacity for portable devices such as cell phones.

15. CIGARETTE LIGHTER (24V) Cigar/Cigarette lighter (24 volt).

2.34

Tigercat S860C/LS870C Shovel Logger

Controls and operation The discharge is triggered either automatically by the fire detection thermostats or manually by the operator .

The control panel mounted in the cab provides continuous monitoring of the system. It also, automatically actuates the suppression system when signalled by the thermostats.

"SYSTEM OK" LIGHT

• 16. AMEREX FIRE SUPPRESSION SYSTEM (OPTIONAL) The machine leaves the factory with the AMEREX fire suppression system fully activated*.

•

The system is not certified for use and certification must be performed by a local AMEREX approved dealer.

376-24A

SYSTEM CONTROL PANEL

AUTOMATIC OPERATION There are 7 thermostats mounted in the engine and hydraulic enclosures which are wired to the control panel. The thermostats are automatic heat detection devices and are set to “close” at 177°C (350°F). When a thermostat closes it sends an electrical signal to the control panel which activates the system.

*NOTE:

Machines shipped to international destinations have the fire suppression system deactivated to prevent accidental discharge. The inline fuse for the power lead wire to the battery (in the battery compartment) is removed and wire tied to the fuse holder.

NOTE: A pre-delivery inspection of the fire suppression system must be carried out to ensure the system is fully operational. This involves performing all daily and weekly inspection steps.

Refer to INSPECTION OF THE AMEREX FIRE SUPPRESSION SYSTEM AND PORTABLE EXTINGUISHERS in THIS SECTION.

RED FIRE BUTTON

••

NITROGEN ACTUATOR

•

Please read the owners manual applicable to the system installed on this machine for additional information on operation, service and AMEREX warranty requirements.

822-D19

MANUAL ACTUATION SWITCHES 860C-123

MANUAL OPERATION The fire suppression system can also be activated manually using the manual actuation switch.

To manually operate the system: 1. Safely lower the boom to the ground.

2. Pull locking pin.

3.Press red FIRE button.

An electrical signal is sent to the control panel from the manual actuation switch which activates the system.

NOTE: In the event of a power failure the system can be activated by the Nitrogen Actuator located on the front left post of the cab.

1. Remove Locking Pin. 2. Strike down hard on actuator knob.

• GAUGE TO BE IN GREEN ZONE

"PUSH TO TEST" BUTTON

860C-026

OPTIONAL FIRE SUP. SYSTEM CYLINDER The fire suppression system installed on this machine uses a dry chemical powder which is stored in a 50 lbs. pressurized cylinder. It is discharged through 8 nozzles strategically placed in the engine compartment and hydraulic areas.

2.35

Tigercat S860C/LS870C Shovel Logger

Controls and operation

DISCHARGE OF THE SYSTEM When an electrical signal (automatic or manual) is received by the control panel it sends a discharge signal to the electrical actuator located on top of the pressurized cylinder. When activated the electrical/pneumatic actuator extends a control shaft which mechanically opens the agent cylinder valve. This releases the dry chemical in the discharge area protected by the system. The control panel will also automatically shut down the engine and all electrical power.

NOTE: The engine does not shut down automatically when the fire suppression system is activated using the nitrogen actuator. When using the nitrogen actuator to activate the fire suppression system the operator must shut the engine off manually.

The automatic engine shutdown feature will either shutdown the engine immediately the fire suppression system is discharged (non levelling machines) OR will delay the shutdown for a period of between 10 to 15 seconds for levelling machines. The time delay period is a factory setting. This delay feature allows the operator to lower the load or move the machine to a safer location before the engine shuts down. The operator can extend the delay by pressing the SHUTDOWN RESET button on the control panel to repeat the preset delay period. This button can be pressed repeatedly until the operator has brought the machine to a safe stop. The SHUTDOWN RESET button does not delay the discharge of the fire suppression system.

RED FIRE BUTTON

The system will activate the discharge system and the automatic engine shutdown system.

There will be a cloud of dry chemical dispersed in the discharge area. The engine will automatically shutdown either immediately or will be delayed for 10 to 15 seconds if the machine is a leveller.

IMPORTANT: Stop the engine before discharging the system. This will keep the dry chemical in the engine area.

Get away from the machine. Take the portable fire extinguisher in the cab or outside along if possible or obtain one from another location.

Stand by with a portable fire extinguisher and watch for any flashbacks after the system has discharged.

Do not restart the machine until it has been serviced and cleaned. Do not return the machine to service until the source of the fire has been located and neutralized. The fire suppression system must be recharged by Amerex Factory Certified Personnel before returning the machine to service.

NITROGEN ACTUATOR

•• •

CAUTION 822-D19

Wear protective clothing and masks when cleaning up after a discharge

MANUAL ACTUATION SWITCHES 860C-123

IN CASE OF FIRE: If a fire starts in any space protected by the system, DO NOT wait for the system to operate automatically. Instead, operate the system manually: 1. Safely lower the boom to the ground.

2. Pull locking pin.

3. Press red FIRE button.

Before cleaning up after a discharge, read the AMEREX manual. If water mixes with the dry chemical it becomes corrosive and can seriously damage wiring connections.

Dry chemical must be vacuumed or blown off with compressed air.

NOTE: In the event of a power failure the system can be activated by the Nitrogen Actuator located on the front left post of the cab.

1. Remove Locking Pin. 2. Strike down hard on actuator knob.

2.36

Tigercat S860C/LS870C Shovel Logger

Controls and operation

INSPECTION OF THE AMEREX FIRE SUPPRESSION SYSTEM AND PORTABLE EXTINGUISHERS:

•

All chemical delivery hoses and nozzles are connected and tight.

•

Check fire suppression electrical network for cut, frayed, stripped or damaged wires.

•• GAUGE TO BE IN GREEN ZONE

860C-026

OPTIONAL FIRE SUP. SYSTEM CYLINDER

•

•

TYPICAL THERMOSTAT

860C-028

DAILY: Check the pressure gauge on the agent cylinder and all portable extinguishers.

Proper pressurization is indicated when the pointer is in the green zone.

•

Ensure thermostats are clean.

•

Operate the machine and depress the “Push to TEST” button to confirm the automatic engine shutdown feature is working.

Verify that the green “SYSTEM OK” light on the system control panel is illuminated.

"SYSTEM OK" LIGHT PRESSURE GAUGE

•• •

•• 376-24A

•

822-D21

"PUSH TO TEST" BUTTON

SYSTEM CONTROL PANEL Check the manual actuation switch to ensure that all tamper indicators are in place, operating instructions are visible and access is unobstructed.

Please read the owners manual applicable to the system installed on this machine for additional information on operation, service and AMEREX warranty requirements.

PORTABLE FIRE EXTINGUISHER CHECK CHARGE GAUGE DAILY

WEEKLY:

BI-YEARLY

•

Inspect all parts for damage, rust, corrosion or dirt. Replace any damaged parts immediately.

•

•

All components are in place and unobstructed.

2.37

Check the system owners manual for correct re-certification intervals. These are required for insurance policy.

Tigercat S860C/LS870C Shovel Logger

Controls and operation

AVOIDING DAMAGE AND FALSE DISCHARGES DURING MACHINE SERVICE:

COMPONENT LOCATIONS Pay attention to the location of the components of the fire suppression system. Take care not to damage heat sensors or wiring, this includes hitting, cutting, bending, denting, etc. Damage to heat sensors due to shock could cause an accidental discharge of the system. Cut, pinched, or kinked wiring could cause false signals and an accidental discharge of the system.

860C-037

In addition thermostats are sensitive to heat from welding torches, steam cleaning or other outside sources which may create a false discharge of the system.

If any of the components are damaged, replace them immediately before operating the machine.

It is also important to take care around the chemical cylinder. The chemical cylinder is pressurized and can explode if struck with sufficient force. Pressurized cylinders are extremely hazardous.

WARNING Failure to follow the system manufacturers instructions and guidelines may result in serious bodily injury, death, and property damage.

2.38

Tigercat S860C/LS870C Shovel Logger

Controls and operation The pressure gauge on the manifold should read 35 psi. DO NOT EXCEED 35 psi.

17. PRESSURIZED WATER SYSTEM GAUGE

HOSE AND NOZZLE

MANIFOLD

•• •• •• ••

••

SCHRADER VALVE SHUT OFF VALVE

•• FIRE EXTINGUISHER 860C-124

860CS-001

FILL & CHARGE PRESSURIZED WATER SYSTEM

PRESSURIZED WATER SYSTEM

OPERATION:

a. Open water shut off valve and completely discharge all water and compressed air from the tank via the hose end nozzle.

Open the red enclosure door on the right side of the machine and lift out the hose and nozzle. Turn the hand operated shut off valve on the manifold to the ON position to draw water from the (21gal FILL PLUG

b. Slowly unscrew fill plug two full turns. Any remaining air in the tank will be heard expelling from the special fill plug. Do not remove fill plug until all air has been expelled.

TANK

••

c.

• ••

SUPPLY HOSE

Close water shut off valve and fill tank with water. (Tank capacity is approx. 21gal or 79L) NOTE: When temperatures below 32°F are anticipated, add a Nontoxic R. V. Antifreeze or other suitable antifreeze solution to the water.

NOTE: Most Nontoxic RV Anti freeze solutions contain corrosion and algae inhibitors, it is therefore suggested that this solution be added to the water on a continual basis regardless of temperature conditions.

d. Install fill plug in tank.

860C-168

e. Charge water tank with compressed air by connecting an air hose to air charge schrader valve on the manifold near the pressure gauge. Pressurize to 35 psi. DO NOT EXCEED this pressure.

HOLDING TANK

or 79L) pressurized holding tank located in the machine service compartment. When not in use turn the water supply OFF at this valve and relieve the pressure in the rubber hose.

2.39

Tigercat S860C/LS870C Shovel Logger

Controls and operation

18. FILTER, RE-CIRCULATING AIR - A/C UNIT Air in the cab is drawn into the A/C-HEATER unit via this filter and re-circulated. The filter should be inspected and cleaned on a regular basis. The A/C will not cool efficiently if these filters become dirty or plugged.

20

•• 18 20

•• • 860C-014/015

HOT WATER SHUT OFF VALVES

20. HOT WATER SHUT OFF VALVES (ENGINE) To maximize the efficiency of the air conditioning, the heat control (C) on the A/C heater control panel must be rotated to the MAX COLD position. During times when cab heating is not required close both of the HOT WATER SHUT OFF VALVES on the engine block, this will prevent hot water from seeping through the A/C unit and thereby reducing the effectiveness of the cooling system.

822-D22 RE-CIRCULATING AIR FILTER 19. FILTER, FRESH AIR - A/C UNIT

Outside air is continuously drawn into the cab air conditioning unit through this filter and mixed with interior air from the cab. The filter is located on the right side of cab and can be serviced from the outside by removing the 19

•

822-D23

FRESH AIR FILTER

two fasteners holding the hinged cover. The filter should be inspected on a regular basis and cleaned/replaced when dirty or when wet. NEVER operate air conditioner without a filter installed.

2.40

Tigercat S860C/LS870C Shovel Logger 21

•

Controls and operation

••

23

•• 22 24

822-D25

•

•

•

•

•

•

••

RETAINING KNOB AND CLAMP BRACKET

24

••

INTERIOR LIGHTS, EMERGENCY EXITS

21. INTERIOR LIGHTS The switch is activated by sliding the light lens.

ESCAPE HATCH, EMERGENCY EXIT 822-D26 24. ESCAPE HATCH, EMERGENCY EXIT This is a third cab exit for use if the side exit and the front door exit become blocked. Shut off engine before using this exit. There are two retaining knobs on the inside to allow removal of the hatch. These knobs should only be HAND TIGHTENED, to allow them to be unscrewed in case of an emergency.

22

••

860C-016

It should be noted that the escape hatch on this machine can only be opened from inside the operator's cab.

AM/FM STEREO RADIO/CD

22. AM/FM STEREO RADIO/CD With dual front mounted speakers. Refer to stereo manufacturer’s manual for operation and safety warnings.

For more information refer to ESCAPE HATCH AND SIDE DOOR EMERGENCY EXIT MAINTENANCE GUIDE in THIS SECTION.

WARNING 23

Heat from sun exposure can cause the exit seals to bond to the cab's painted surfaces.

Careless use of glues or sealants to repair leaks also bond the exit panel.

Failure to follow these proper maintenance procedures can result in the exit being unusable in an emergency

•

822-D29

SIDE DOOR EMERGENCY EXIT

23. SIDE DOOR EMERGENCY EXIT This side door serves as one of two emergency exit routes from the cab. Shut off engine before using this exit. Opening the side door WILL NOT DE-ACTIVATE the pilot system, for this reason only use this door in an emergency. In the event that it cannot be used, use the emergency escape hatch in the roof of the cab.

2.41

Tigercat S860C/LS870C Shovel Logger

Controls and operation If the escape hatch does not move without excessive force refer to ESCAPE HATCH REMOVAL FOR MAINTENANCE OR REPAIR and ESCAPE HATCH REPLACEMENT in THIS SECTION.

SIDE DOOR AND ESCAPE HATCH EMERGENCY EXIT MAINTENANCE GUIDE Two alternate exit routes are provided on the LH. side and roof of the cab. These are only to be used if the front door cannot be opened.

3. Engage clamp bracket in slot of cab roof bracket and re-tighten the hand knobs hand tight.

It is therefore essential that these emergency exits be checked at least once per month to ensure they are fully operational.

NOTE: If the hand knobs become loose when operating the machine, the nylon inserts in the studs should be replaced.

It is also important that snow, debris and particularly ice not be allowed to build up in these areas. Check frequently and remove any accumulation immediately.

REMOVE BOTH CLAMP BRACKETS

CHECKING PROCEDURE FOR SIDE DOOR: 1. Open side door twice, once using the interior latch handle and once using the exterior handle.

••

ESCAPE HATCH REMOVAL ESCAPE HATCH REMOVAL FOR MAINTENANCE OR REPAIR:

822-D31 822-D29 INTERIOR HANDLE

822-D28 EXTERIOR HANDLE

2. Check for proper operation of both handles, latches and hinges. Adjust and/or lubricate any part of the mechanism that requires attention.

2. Push open from the inside the escape hatch. In the event that the hatch has become bonded to cab roof due to improper maintenance, use a pry bar taking care not to damage the sealing surface of the roof.

CHECKING PROCEDURE FOR ESCAPE HATCH: CLAMP BRACKET

UNSCREW RETAINING KNOB FOUR COMPLETE TURNS

WARNING

••

Heat from sun exposure can cause the exit seals to bond to the cab's painted surfaces.

Careless use of glues or sealants to repair leaks also bond the exit panel.

Failure to follow these proper maintenance procedures can result in the exit being unusable in an emergency

••

822-D30

1. Unscrew both of the retaining knobs and remove the two clamp brackets.

CHECK ESCAPE HATCH

1. Partially unscrew both the interior retaining knobs four complete revolutions.

2. Disengage clamp brackets from slot on cab roof attachment bracket, the escape hatch should move without using excessive force.

2.42

3. Refer to ESCAPE HATCH REPLACEMENT in THIS SECTION for instructions on the proper method to use when replacing the escape hatch.

Tigercat S860C/LS870C Shovel Logger

Controls and operation

ESCAPE HATCH REPLACEMENT:

FOAM SEAL

NOTE: Do not apply silicone sealant between Escape Hatch and Cab Roof

•• APPLY GREASE TO TOP SURFACE OF FOAM SEAL BETWEEN SEAL AND ESCAPE HATCH

Silicone in these areas can bond the escape hatch to the cab, preventing their removal.

1. Clean all mating surfaces on both the escape hatch and cab roof, remove any silicone residue that may have been used to seal the joint.

•

'C' CHANNEL RUBBER

•

CAB ROOF

• •

APPLY GREASE TO 'C' CHANNEL RUBBER BETWEEN CHANNEL AND CAB ROOF

2. Ensure that the escape hatch gasket is in good condition and replace if damaged.

NYLON INSERT

ESCAPE HATCH

LH830-06

CROSS SECTION OF ESCAPE HATCH SEAL

5. Apply a thin film of dielectric grease around perimeter of escape hatch on ‘C’ channel.

SKY LIGHT

6. Apply a thin film of dielectric grease to top surface of foam seal on cab roof to prevent foam seal from sticking to escape hatch over time.

•• CAB

7. Install escape hatch on roof and engage clamp bracket in slot of cab roof bracket and re-tighten the hand knobs hand tight.

• WARNING Heat from sun exposure can cause the exit seals to bond to the cab's painted surfaces.

Careless use of glues or sealants to repair leaks also bond the exit panel.

Failure to follow these proper maintenance procedures can result in the exit being unusable in an emergency

NYLON STUD REPLACEMENT 3. Replace the nylon inserts in each stud, leaving approx. 1/8" protruding at each end. These are to prevent the hand knobs from coming loose under vibration.

822-01

4. Apply an anti-seize compound to stud threads on the escape hatch and engage hand knob threads 3 revolutions with washer and clamp bracket in place as illustrated.

2.43

Tigercat S860C/LS870C Shovel Logger IQAN MDM COMPUTER DISPLAY AND CONTROL SYSTEM

Controls and operation 3

IQAN MDM COMPUTER DISPLAY MODULE)

MENUS SWITCH

•

••

4

2

ECM 1 822C-05

IQAN DISPLAY MODULE

5

IQAN MDM COMPUTER DISPLAY The IQAN MDM (master display module) computer display is the operator interface with the IQAN control system. The IQAN MDM is the central unit in the IQAN control system which works as both a master control and a display unit.

XSCAB MODULEAG010 DISPLAYMODULEAG009 XP2FRAMECRANEMODULE

SYSTEM COMPONENTS 1.

2.

3.

4.

5.

The IQAN MDM has a backlit graphic LCD display. Three function buttons (F1, F2 and F3), a scrolling up/down button and an escape button are used by the operator to move through menus to view and adjust the settings of the IQAN control system.

•• F1 BUTTON 860C-024

•

•

•• ••

••

F2 BUTTON

Inputs:

SCROLL UP/DOWN BUTTON

LCD DISPLAY

F3 BUTTON

The computer monitors analogue, digital, and J1939 inputs (CAN Bus inputs). CAN Bus is a data bus system that allows several input/output signals to be sent between modules through a reduced number of wires.

Outputs: The computer directs a proportional output (24 Volt electrical current) to the solenoids on the pilot manifold, attachment valve, main pump, fan valve, and levelling valve (if equipped).

ESCAPE BUTTON

MDM COMPUTER MODULE

The MENUS switch to the left of the IQAN-MDM display is used to select between the ALTERNATE MENUS and the SYSTEM DIAGNOSTICS MENUS.

The IQAN-MDM computer is mounted on the right side of the cab roof air plenum. The computer displays, controls and monitors the following machine functions: •

Hydraulic Cooling Fan

•

Grapple Rotate CW/CCW

•

Grapple Open/Close

•

Leveling Functions (Leveler Only)

MDM Display/Control Module (XS-A0) Cab Module (XT2-A0) Engine Module Engine Control Module (XP2-A0) Leveler Only

Press the top of the MENUS switch to display the ALTERNATE MENUS. Refer to COMPUTER ~ ALTERNATE MENUS in THIS SECTION. Press the bottom of the MENUS switch to display the SYSTEM DIAGNOSTICS MENUS. Refer to COMPUTER ~ DIAGNOSTICS ADJUSTMENT MENUS in THIS SECTION. SYSTEM WARNING MESSAGES and INFORMATION MESSAGES are displayed on the IQAN-MDM screen regardless of the position of the MENUS switch.

2.44

Tigercat S860C/LS870C Shovel Logger

Controls and operation

EARLIER MACHINES (860*1501-860*1699, 870*1501-870*1699) On earlier machines the master alarm on the instrument panel will sound whenever an ENGINE ALARM warning message is shown on the screen. When a PILOT ON information message a warning light on the instrument panel will also notify the operator. Refer to COMPUTER ~ SYSTEM WARNING MESSAGES in THIS SECTION. LATER MACHINES (860*1700 AND UP, 870*1700 AND UP) On later machines the master alarm on the instrument panel will sound whenever an ENGINE ALARM, ROOF OPEN or ENCLOSURE DOOR(S) OPEN warning message is shown on the screen. When a ROOF OPEN warning message, ENCLOSURE DOOR(S) open warning message or PILOT ON information message a warning light on the instrument panel will also notify the operator. Refer to COMPUTER ~ SYSTEM WARNING MESSAGES in THIS SECTION. NOTE: The IQAN control system is softwarebased. This software may be updated after the machine is in service as a part of on-going product improvement programs and service newsletters. The information contained in this manual is accurate at the time of printing.

Improvements to the machine and/or software are on-going and may not be covered. In these cases contact your Tigercat dealer for appropriate information.

2.45

Tigercat S860C/LS870C Shovel Logger

Controls and operation ATTACH

ALTERNATE MENUS Press the top of the MENUS switch to display the ALTERNATE MENUS. The display will appear as shown. If the display does not appear as shown press the ESCAPE button repeatedly until it does appear as shown.

822C-54

1. Tree Counter Not used for Shovel Logger applications.

S860C-19

Press the F1 or F3 buttons on the IQAN-MDM display unit to view the ATTACH or SERVICE menu displays as indicated on the LCD menu display.

Use the F1, F2 or F3 function button to move through the menus as indicated on the LCD menu display.

822C-55

2. Cycle Counter

Use the ESCAPE button to move back to the previous menu display.

This electronic menu display provides access to the cycle counter function.

Pressing RESET (F3) will reset the cycle counter to zero.

SCROLL BUTTON

The cycle counter function provides the operator with a count of the number of times right joystick button # 1 is pressed. This function provides a custom counter for use as required by the operator.

• •• F1 BUTTON 860C-072

•• • F2 BUTTON

NOTE: This description applies only to machines equipped with factory installed six button joysticks, it does not take into account any changes or modifications made after shipment.

•• F3 BUTTON

ESCAPE BUTTON

MDM COMPUTER MODULE

BUTTON #1

••

860C-002

2.46

RIGHT HAND JOYSTICK

Tigercat S860C/LS870C Shovel Logger

Controls and operation

SERVICE 3. Machine Service - Hydraulic Oil This electronic menu display provides access to the machine service hydraulic oil type selection mode.

860C-076

Press ISO 68 (F1) or NEXT (F3)

860C-073

Shown here SERVICE (F3) has been selected and Machine Service Hyd Oil can be selected.

Press HYD OIL (F1) to access Select Hydraulic Oil Grade - Current Hyd Oil.

860C-073

When the type of oil has been selected the display will return to Machine Service display.

Select ESC.

860C-074

Press ISO 22 (F1), ISO 32 (F2), or NEXT (F3) S860C-19

The display will return to ATTACH - SERVICE, Select ESC to return to the following display, or,

860C-075

Press ISO 36 (F1), ISO 46 (F2), or NEXT (F3)

S860C-04

press the bottom of the MENUS switch to display the IQAN-MDM diagnostic and function adjustment menus.

Note: Whenever an alarm is activated, the current display menus are replaced with the alarm warning message. When the alarm function is cleared, diagnostic and function adjustment menus appear.

Press the top of the MENUS switch to display the ALTERNATE MENUS. 2.47

Tigercat S860C/LS870C Shovel Logger

Controls and operation

SYSTEM DIAGNOSTICS AND FUNCTION ADJUSTMENT MENUS DISPLAY MENUS SWITCH

•

•

1014-D001B 822C-05

IQAN DISPLAY MODULE Press the ESCAPE button to display one of 5 menus (MODE, INFORMATION, SETTINGS, MEASURE AND PROPERTIES) that access system diagnostics and function adjustment menus.

Press the bottom of the MENUS switch to display the IQAN-MDM system diagnostics and function adjustment menus.

TIME

SOFTWARE VERSION

•

• •• •• F1 BUTTON

S860C-04

OPERATOR MODE

DATE

•• • F2 BUTTON

••

SCROLL BUTTON

Use the SCROLL UP/DOWN buttons to scroll through the menus.

•

Use the F1, F2, and F3 buttons to select the highlighted menu options located above each button in the LCD menu display.

••

Use the ESCAPE button to move back to the previous menu display.

F3 BUTTON

ESCAPE BUTTON

MDM COMPUTER MODULE

The display should show the current date, time, operator mode and software version identification.

2.48

Tigercat S860C/LS870C Shovel Logger MENU DESCRIPTIONS

Controls and operation C. Computer SOUND volumes can be adjusted.

D. Computer DATE and TIME can be adjusted.

630C-70

1. MODE MENU DESCRIPTION Not currently used in program, no modes to select.

1014-D097

4. MEASURE MENU DESCRIPTION A. Input and output VOLTAGE and CURRENT can be measured.

B. EVENT COUNTER can be viewed.

C. J1939 CANBUS DATA can be viewed.

1014-D095

2. INFORMATION MENU DESCRIPTION A. Software application information can be displayed, including comments.

B. Module information can be displayed including status, software information and hardware information.

822C-56

WARNING

5. PROPERTIES MENU DESCRIPTION A. FUNCTION PARAMETERS for adjustable machine functions can be adjusted.

Do not make adjustments in this menu.

Machine warning alarms can be disabled in this menu.

B. INPUTS for adjustable machine functions can be adjusted.

C. OUTPUTS for adjustable machine functions can be adjusted.

1014-D096

3. SETTINGS MENU DESCRIPTION A. LCD display CONTRAST and LIGHT (BRIGHTNESS) can be adjusted.

B. The LANGUAGE that the text is displayed in can be selected.

2.49

Tigercat S860C/LS870C Shovel Logger

Controls and operation

MENU OPERATION LATEST CHANGE DATE & TIME

1. MODE MENU OPERATION

•• • • •

Not currently used in program, no modes to select..

KEY I.D. KEY LABEL

S860C-03

Press MORE (F1) to show LATEST CHANGE DATE and TIME, KEY I.D. and KEY LABEL.

860C-101

2. INFORMATION MENU OPERATION Machine software application and module status information can be viewed in this menu.

APPLICATION INFORMATION S860C-01

Press ESC, then press COMMENT (F2) to show application COMMENTS.

S860C-05

Press APPLIC (F1) to select APPLICATION INFORMATION. S860C-02

The display can show four rows of comments, use UP/DOWN scroll buttons to see more comments.

2.50

Tigercat S860C/LS870C Shovel Logger

Controls and operation CHANGE LIGHT (DISPLAY BRIGHTNESS)

1014-D096

3. SETTINGS MENU OPERATION

630C-27

The computer sound volume, display contrast, light, date, time and language can be adjusted in this menu.

Press LIGHT (F2) to select the function LCD LIGHT.

A. LCD Press LCD (F1) to select LCD SETTINGS. CHANGE CONTRAST

630C-73

Change to desired BRIGHTNESS using UP/ DOWN scroll buttons and press OK (F1) to save setting and return to previous menu.

CANCEL (F2) or ESC returns the character display to the previous display without saving any new setting.

630C-27

Press CONTRAST (F1) to select the function LCD CONTRAST.

Reset Light RESET (F3) resets the character display’s light to the preset factory value which corresponds to 100.

630C-74

Change to desired CONTRAST using UP/ DOWN scroll buttons and press OK (F1) to save setting and return to previous menu.

CANCEL (F2) or ESC returns the character display to the previous display without saving any new setting.

Reset Contrast RESET (F3) resets the character display contrast to the preset factory value which corresponds to 30.

2.51

Tigercat S860C/LS870C Shovel Logger

Controls and operation

B. LANGUAGE SETTINGS

C. SOUND SETTINGS

Press LANGUAGE (F2) to select LANGUAGE SETTINGS.

Adjusting BUZZER VOLUME and change BUTTON SOUND.

CHANGE LANGUAGE

1014-D110 1014-D096

To shift to the tab SOUND, press MORE (F3).

Press LANGUAGE (F2) to select the function LANGUAGE.

Press SOUND (F1) to select the function SOUND SETTINGS. CHANGE ALARM VOLUME

1014-D109

Change to desired LANGUAGE using UP/ DOWN scroll buttons and press OK (F1) to save setting and return to previous menu.

630C-75

Press ALARM (F1) to select the function for setting the volume for the alarm signal.

CANCEL (F2) or ESC returns the character window to the previous window without saving any new setting.

630C-76

Change to desired VOLUME using UP/DOWN scroll buttons. There are Ten volume levels. 0 implies that sound is turned OFF. 100 is the loudest. Thereafter, press OK (F1) to save setting and return to previous menu.

CANCEL (F2) or ESC returns the character window to the previous menu without saving any new setting.

Reset the Volume RESET (F3) resets the alarm volume to the preset factory value which corresponds to 50.

2.52

Tigercat S860C/LS870C Shovel Logger

Controls and operation

CHANGE BUTTON SOUND

D. DATE TIME SETTINGS

1014-D096

1014-D110

Press SOUND (F1) to select the function SOUND SETTINGS.

To shift to the tab SET CLOCK, press MORE (F3).

630C-75 1014-D110

Press BUTTON (F2) to select the function to change the button sound.

Press SET CLOCK (F2) to select the function for setting the DATE and TIME.

630C-77

630C-78

Change to desired VOLUME using UP/DOWN scroll buttons. There are ten button beep levels. 0 implies that the button beep is turned OFF. 100 is the loudest. Thereafter, press OK (F1) to save setting and return to previous menu.

Browse using UP/DOWN scroll buttons and thereafter press SELECT (F1) to select alternative from list.

YEAR - MONTH - DAY - HOUR - MINUTE

CANCEL (F2) or ESC returns the character window to the previous menu without saving any new setting.

Reset the Button Sound Level RESET (F3) resets the button sound level to the preset factory value which corresponds to 50.

630C-78A

Change to desired value using UP/DOWN scroll buttons and press OK (F1) to save setting and return to previous menu.

2.53

CANCEL (F2) or ESC returns the character window to the previous menu without saving any new setting.

Tigercat S860C/LS870C Shovel Logger

Controls and operation

822C-56

1014-D097

4. MEASURE MENU OPERATION

5. PROPERTIES MENU OPERATION Changes can be made to the settings for adjustable machine functions. Adjustments will only affect the settings in the current operator mode.

This menu is used by Tigercat service technicians. Refer to SECTION 6 of the SERVICE MANUAL for more information.

A. ADJUST FUNCTION PARAMETERS Adjustable functions include: •

Timed Purge Interval - Adjusts the time interval between automatic cooling fan clean cycles.

•

Forward Level Speed - Adjusts forward levelling speed

•

Rear Level Speed - Adjusts rearward levelling speed.

Adjustable Function Parameters

Function Parameter Timed Purge Interval Forward Level Speed Rear Level Speed

Minimum Maximum 0.25 hrs 4 hrs 0% 100% 0% 100%

Factory Default (Reset) 2 hrs 80% 80%

For more detailed instructions and information about electronic adjustment of the levelling system refer also to LEVELLING ELECTRONIC ADJUSTMENT PROCEDURE in THIS SECTION.

2.54

Tigercat S860C/LS870C Shovel Logger

Controls and operation

EXAMPLE:

822C-77

Use UP/DOWN scroll buttons adjust parameter setting or press RESET (F1) to return to factory default setting.

822C-56

Press OTHER(F3) to select other properties for adjustment.

Use UP/DOWN scroll buttons to select type of output you wish to adjust.

822C-78

Select OK (F1) to confirm new setting.

620C-73

Press SELECT (F1) to select.

Use UP/DOWN scroll buttons to select the output you wish to adjust.

822C-76

Press SELECT(F1) to select a function parameter for adjustment.

2.55

Tigercat S860C/LS870C Shovel Logger

Controls and operation

Continued from page 55

CURRENT OUT (COUT) The COUT channel maintains a constant output current to control proportional solenoids. The voltage is regulated to maintain the constant current based on the resistance of the circuit.

These settings (defined below) fine tune the operating speeds and start/stop ramps for the adjustable current out operated functions.

MINIMUM CURRENT Minimum current settings control function start speed. Coils on hydraulic valves require a certain amount of current before they begin to operate the valve. The Min current value is the current that will be sent to the hydraulic valve coil when the function switch is activated.

822C-56

B. ADJUST OUTPUTS Adjustable outputs include: •

Right Level Cylinder (Current Out)

•

Left Level Cylinder (Current Out)

•

Grapple Open Close (PWM Out)

•

Grapple Rotate (PWM Out)

The min current is adjusted to a value that causes the function to just begin to move.

MAXIMUM CURRENT Maximum current settings control the maximum speed the function will operate.

For more detailed instructions and information about electronic adjustment of the levelling system refer also to LEVELLING ELECTRONIC ADJUSTMENT PROCEDURE in THIS SECTION.

START/STOP SLOPE Start and stop slope is the time it will take for the current to rise from minimum to maximum and maximum to minimum respectively.

For more detailed instructions and information about electronic adjustment of the attachment functions refer also to ATTACHMENT ELECTRONIC ADJUSTMENT PROCEDURE in THIS SECTION.

FINE CONTROL Fine Control changes the current output curve from being a straight line to being close to a type of curved line. Lower numbers create more output. Higher numbers create less output.

Adjustable Outputs Function CURRENT OUT Right Level Cylinder Left Level Cylinder

(+) extend cylinder extend cylinder

(-) retract cylinder retract cylinder

Min current (Ma) 300 300

Function PWM OUT Grapple - Attachmnt 3 Rotate - Attachmnt 1

(+) CLOSE CCW rotation

(-) OPEN CW rotation

Min MR (%) 57 32

2.56

Factory default values Max current Start slope Stop slope (Ma) (Ms) (Ms) 600 250 250 600 250 250

Fine control (%) 0 0

Factory default values Max MR Start slope Stop slope (%) (Ms) (Ms) 100 0 0 37 1000 0

Fine control (%) 0 0

Tigercat S860C/LS870C Shovel Logger

Controls and operation

PWM OUT (PWMOUT) PWM (Pulse Width Modulation) Out is a way of producing an analog signal level with a digital output that turns on and off many times a second.

By varying the ratio between on and off time (modulation ratio or duty cycle) an output proportional to the system voltage can be obtained.

PWMOUT maintains a constant output voltage, and the output current is governed by the resistance in the circuit.

These settings (defined below) fine tune the operating speeds and start/stop ramps for the adjustable pwm out operated functions.

MINIMUM MR (MODULATION RATIO) Minimum MR settings control function start speed. Coils on hydraulic valves require a certain MR before they begin to operate the valve. The Min MR value is the modulation ratio that will be sent to the hydraulic valve coil when the function switch is activated.

630C-105

Press SELECT (F1) to select.

DISPLAY 3

The min MR is adjusted to a value that causes the function to just begin to move.

Use UP/DOWN scroll buttons to select the output you wish to adjust.

MAXIMUM MR (MODULATION RATIO) Maximum MR setting controls the maximum speed the function will operate.

Press SELECT(+) (F1) or SELECT(-) (F2) to select a function and direction for adjustment.

START/STOP SLOPE Start and stop slope is the time it will take for the MR to rise from minimum to maximum and maximum to minimum respectively.

FINE CONTROL Fine Control changes the PWM output curve from being a straight line to being close to a type of curved line. Lower numbers create more output. Higher numbers create less output.

DISPLAY 6

Use UP/DOWN scroll buttons to select the setting to be adjusted.

Press SELECT (F1) to select.

EXAMPLE:

DISPLAY 8 822C-56

Use UP/DOWN scroll buttons adjust setting.

Press OUTPUTS (F2) to select ouputs for adjustment.

Select OK (F1) to confirm new setting.

Use UP/DOWN scroll buttons to select type of output you wish to adjust.

2.57

Tigercat S860C/LS870C Shovel Logger SYSTEM WARNING MESSAGES

Controls and operation

When system warning messages are displayed the master alarm may sound, see specific warning message descriptions for details. All system warning messages are logged and recorded by the IQAN system for use by Tigercat service technicians. Operator's should respond to all warning messages immediately by bringing the machine to a safe stop and investigating the cause of the alarm.

822C-62

MODULE IS OFFLINE SYSTEM WARNING

The alarm can be acknowledged by pressing OK (F1), if applicable. Note that acknowledging the warning message does not address the cause of the alarm. Ignoring system warning messages may result in component damage and/or subsequent malfunction. In addition ignoring system warning messages may also affect warranty claims. All warning messages should be addressed immediately to help ensure the efficient long term operation of the machine and avoid costly repairs.

The MODULE IS OFFLINE warning message indicates a loss of communication with or power to an IQAN module. The offline module is identified on the display screen.

When a module goes offline all machine functions controlled by that module cease and all alarms and warnings associated with that module are triggered. If the problem is with the CAN wires all modules beyond the problem module will also be affected.

CAUTION Do not make adjustments in this menu.

Machine service indicators can be affected.

620C-43

NOTE: It is possible for an operator or service technician to disable this warning message. If the MODULE IS OFFLINE warning function is disabled for a module the first indication of a loss of communication or power to a module will be the loss of all machine functions controlled by the module and the triggering of all alarms and warnings associated with that module. This may cause problems in identifying the source of a control problem, as it will not be immediately obvious that a loss of communication or power to the module is the source of the problem.

2.58

To greatly reduce the time required to diagnose a MODULE IS OFFLINE warning, it is recommended that all available modules ALWAYS be set to ENABLED as shown. This screen is accessed through the INFORMATION MENU which should normally be accessed by Tigercat service technicians only.

Tigercat S860C/LS870C Shovel Logger

Controls and operation WARNING MESSAGES

Note also an exception to the rule: Harvester, Feller Buncher and Shovel Logger programs contain information for all models including module programming for the leveller module, XP2-A0 XP2-Optional. Depending on the model of machine the program is installed in this module may be disabled because the module is not used on the machine. In the case where a newer version of the program and/or a new MDM module has been installed during a service procedure it may be necessary for the service technician to disable the appropriate module.

822C-44

1. PILOT SYSTEM OFF

All non-levelling machines should have the levelling module disabled.

This warning will be displayed and PILOT OFF warning light will come on when the pilot system has been de-activated. To reset the pilot system close the doors and press the PILOT ON (RESET) switch.

For more information on the pilot shut off system refer to PILOT SYSTEM OFF SWITCH, PILOT SYSTEM ON SWITCH, PILOT SYSTEM INTERLOCK SWITCH, PILOT ON LIGHT and PILOT OFF LIGHT in THIS SECTION.

H860C-11

All levelling machines should have levelling module enabled.

H860C-03 H860C-10

2. ENCLOSURE DOOR(S) OPEN (860*1700 AND UP, 870*1700 AND UP) This warning will be displayed, master alarm will sound and ROOF/DOOR warning light will come on when pilot system is ON and any of the doors equipped with sensors is open for more than 2 seconds. The warning can be acknowledged on the IQAN MDM to silence the alarm but the warning light will stay on until the open door(s) is(are) closed.

The left hand access door, right hand access door, pump compartment door and radiator cleanout doors are equipped with proximity sensors.

Refer also to ROOF OPEN warning message in THIS SECTION. Refer also to ROOF/ DOOR OPEN LIGHT, MASTER ALARM and SERVICE ACCESS DOORS in THIS SECTION. 2.59

Tigercat S860C/LS870C Shovel Logger

Controls and operation

H860C-12

822C-69

4. ENGINE ALARM

3. ROOF OPEN (860*1700 AND UP, 870*1700 AND UP)

This warning will be displayed and master alarm will sound when a J1939 red stop signal is detected. See engine display module on the instrument panel for more detailed engine information. Refer also to INSTRUMENT PANEL ~ ENGINE DISPLAY AND DIAGNOSTIC MODULE in SECTION 2 of the OPERATOR’S MANUAL for more information about the engine display module.

This warning will be displayed, master alarm will sound and ROOF/DOOR warning light will come on when pilot system is ON and both the left and right access doors are open for more than 2 seconds. The warning can be acknowledged on the IQAN MDM to silence the alarm but the warning light will stay on until the open door(s) is(are) closed.

The following alarm/error messages may also accompany an engine alarm message.

The left hand access door, right hand access door, pump compartment door and radiator cleanout doors are equipped with proximity sensors.

Refer also to ENCLOSURE DOOR(S) OPEN warning message in THIS SECTION. Refer also to ROOF/DOOR OPEN LIGHT, MASTER ALARM and SERVICE ACCESS DOORS in THIS SECTION. NOTE: Some earlier machines may be equipped with a single roof sensor which activates a similar roof open alarm.

822C-70

822C-71

2.60

Tigercat S860C/LS870C Shovel Logger INFORMATION MESSAGES

Controls and operation

822C-60 822C-48

3. FAN SERVICE MODE 1. FAN CLEAN MODE

EARLIER MACHINES (860*1501-860*1699, 870*1501-870*1699)

This message will be displayed while the cooling fan control is performing a CLEAN cycle. The graphical display indicates to the operator the percentage of the cycle completed.

This message will be displayed whenever the fan service switch is placed in the REVERSE position while servicing the machine.

The CLEAN cycle is either operated manually from the COOLING FAN SWITCH or automatically by the timed purge function of the computer control system. Note that the pilot system must be ON to operate the clean cycle.

Refer also to COOLING FAN SWITCH and COMPUTER ~ DIAGNOSTICS ~ ADJUST FUNCTION PARAMETERS in THIS SECTION.

REVERSE is used whenever a Service Technician is in the Service Compartment performing tests with the engine running.

Reversing the fan rotation redirects the airflow away from the service technician. When service checks are complete place the switch in the RUN position.

Refer also to INSTRUMENT PANEL ~ FAN SERVICE SWITCH in THIS SECTION. LATER MACHINES (860*1700 AND UP, 870*1700 AND UP) This message will be displayed whenever the service mode switch is placed in the ON position while servicing the machine. Note that one of the four service access doors equipped with sensors (left access door, right access door, pump compartment door or radiator access door) must be open to reverse the fan rotation using the service mode switch.

822C-49

2. FAN OVERRIDE MODE This message will be displayed whenever the cooling fan switch is placed in the FULL ON position. Refer also to COOLING FAN SWITCH in THIS SECTION.

The service mode switch is used in the ON position whenever a Service Technician is in the Service Compartment performing tests with the engine running. Reversing the fan rotation redirects the airflow away from the service technician. When service checks are complete place the switch in the OFF position.

Refer also to INSTRUMENT PANEL ~ SERVICE MODE SWITCH in THIS SECTION.

2.61

Tigercat S860C/LS870C Shovel Logger

Controls and operation

822C-57

822C-72

4. JOYSTICK BUTTON INTERLOCK This message will be displayed whenever a joystick button interlock occurs. The joystick button interlock prevents accidental operation of the joystick button functions as the pilot system is reset (door closed and pilot ON switch pressed). Joystick buttons activated (either by the operator or due to button malfunction) during a pilot system reset must first be released before they will operate normally.

For more information on the pilot system reset refer to PILOT SYSTEM ON SWITCH, PILOT SYSTEM INTERLOCK SWITCH, PILOT ON LIGHT and PILOT OFF LIGHT in THIS SECTION.

2.62

Tigercat S860C/LS870C Shovel Logger LEVELLING ELECTRONIC ADJUSTMENT PROCEDURE

Controls and operation CHECKING LEVELLING SPEED (CYLINDER CYCLE TIMES) 1. Ensure hydraulic oil is at operating temperature.

Adjustments to the levelling system through the PROPERTIES MENU of the IQAN control system electronically adjust the performance of the levelling system to suit operating conditions .

Refer also to COMPUTER ~ (PROPERTIES) MENU OPERATION in THIS SECTION.

2. Ensure no other personnel are in the area during this procedure. Start engine and set throttle speed to HIGH IDLE. 3. Close cab door and press PILOT RESET switch to activate pilot system.

Two types of adjustment can be made to the levelling system:

4. Place ANTI-STALL switch in the OFF position.

CYLINDER OPERATING SPEEDS Forward Level Speed and Rear Level Speed function parameter adjustments provide a means for setting the levelling FORWARD/ BACKWARD cylinder operating speed.

5. Press the REAR tilt levelling switch and fully retract BOTH cylinders.

6. Press the FORWARD tilt levelling switch and fully ** extend cylinders. Record cycle time from stop to stop.

CYLINDER TRACKING The Right Level Cylinder and Left Level Cylinder current out adjustments provide for setting the cylinder operation of both cylinders to prevent tracking (one cylinder extending or retracting faster then the other).

7. Operate the REAR tilt levelling switch and fully ** retract cylinders. Record cycle time from stop to stop.

These settings control the operation of the electrohydraulic spool actuators which control the cylinder tracking and operating speeds by regulating the flow of oil from the levelling control valve to the levelling cylinders.

8. If required, adjust the computer control system settings for forward levelling speed or rear levelling speed to achieve the time outlined in the chart (PROPERTIES ~FUNCTION PARAMETERS). Refer to ADJUSTING FORWARD/REAR LEVEL SPEED in THIS SECTION for procedure.

NOTE: Adjustment of the FORWARD/REAR speed is the setting required to obtain recommended cycle time. SIDE to SIDE speeds will be a product of these settings.

DANGER Extreme care and attention must be exercised when making adjustments to the levelling hydraulic and electrical circuits.

Ensure that all personnel not directly associated with the servicing are well clear of the machine.

The whole upper frame/cab/engine compartment, boom and attachment can tilt unexpectedly from side to side or forward and backwards during servicing, creating "pinch points" between the upper frame and track assembly and the ground.

NOTE ALSO: Some fine adjustments may be required to ensure that the upper frame does not track RIGHT or LEFT during the FORWARD/REAR movement. Refer to ADJUSTING CYLINDER TRACKING ~ ADJUSTING MAXIMUM/MINIMUM CURRENT for procedure. ** When extending or retracting cylinders to record the time, stop the cylinder just before it gets to the end of it's stroke rather than let it bottom out and impose unnecessary loads on the cylinder parts and frame structures.

DANGER

TYPICAL CYLINDER CYCLE TIMES Recommended settings: CYLINDER CYCLE TIMES CYLINDER

23526A R0

TO AVOID PERSONAL INJURY OR DEATH USE SUPPORT BRACE AS SHOWN WHEN SERVICING.

CYL.

LEVEL - 'FORWARD' ......... 8 SEC. LEVEL - 'REAR' ................. 8 SEC.

2.63

CYCLE TIMES FULL EXTN. FULL RET.

Tigercat S860C/LS870C Shovel Logger

Controls and operation

ADJUSTING FORWARD/REAR LEVELLING SPEED (CYLINDER OPERATING SPEED)

845C-29

822C-56

1. Press the bottom of the MENUS SWITCH to display the IQAN-MDM diagnostic and function adjustment menus.

Press Escape button then scroll UP/DOWN to display PROPERTIES. Press F3 OTHER to choose FUNCTION PARAMETERS menu.

620C-73 1014-D122 DISPLAY 2

2. Press SELECT (F1) to display SELECT FUNCTION menu.

3. Use UP/DOWN buttons to scroll to desired function.

845C-28

4. Press SELECT (F1) for For Level Speed.

2.64

5. Use UP/DOWN scroll buttons to change speed between 0% and 100% to obtain 8 seconds (Forward Level Speed) Cylinder Cycle Time then press OK (F1).

6. Repeat steps 3 to 5 for the Rear Level Speed.

Tigercat S860C/LS870C Shovel Logger

Controls and operation

ADJUSTING CYLINDER TRACKING Refer also to COMPUTER ~ (PROPERTIES) MENU OPERATION in THIS SECTION for information about adjustable settings and factory default values (max current, min current, start slope, stop slope and fine control).

MAX CURRENT SETTING This procedure is used to set the maximum speed to retract (-) or extend (+) of the left or right levelling cylinder.

DISPLAY 3

3. Scroll using UP/DOWN buttons to Right Level Cylinder menu and press SELECT (+) (F1).

EXAMPLE: If the right cylinder extends faster than the left cylinder it bottoms out first. Reducing the MAX CURRENT (+) Right Level Cylinder reduces the speed at which the right cylinder extends to match the left cylinder speed. Adjust as follows:

DISPLAY 6

4. Scroll using UP/DOWN buttons to select MAX CURRENT menu. Press SELECT (F1).

5. Shown above MAX CURRENT (+) Right Level Cylinder function has been selected.

6. Adjust the MAX CURRENT value (600mA) using the UP/DOWN buttons to increase (speed up Right Level Cylinder speed) or decrease (slow down Right Level Cylinder speed) value.

822C-56

1. Press Escape button then scroll UP/DOWN to display PROPERTIES. Press OUTPUTS (F2) and use the UP/DOWN scroll buttons to scroll though the menus to CURRENT OUT.

NOTE: In this example the right cylinder is extending faster than the left. The value should be reduced to slow down the extend speed.

DISPLAY 8

DISPLAY2

7. Use the SCROLL DOWN button to decrease the value. Start by reducing the value by 10mA.

2. Press SELECT(F1) to go to SELECT. FUNCTION menu.

8. Press OK (F1) to save the selection.

9. Check cylinder cycle times as outlined previously. Refer to CHECKING LEVELLING SPEED (CYLINDER CYCLE TIMES ) in THIS SECTION.

2.65

Tigercat S860C/LS870C Shovel Logger

Controls and operation

10. If necessary continue to adjust the MAX CURRENT value using the UP/DOWN buttons until the desired speed is obtained.

3. Scroll using UP/DOWN buttons to Right Level Cylinder menu and press SELECT (+) (F1) or SELECT (-) (F2).

11. Press OK (F1) to save and return to previous menu.

The new MAX CURRENT value has now been saved For the level cylinder function this value is typically about 600Ma, however will vary slightly from machine to machine (due to slight differences in the coils, spool cut on the valve, and various attachment manufacturers) – and of course, the largest factor in this case is operator preference.

DISPLAY 5C

4. Scroll using UP/DOWN buttons to select MIN CURRENT menu. Press SELECT (F1).

Note: Pressing CANCEL (F2) or ESC returns the display to the previous menu without saving any changed value.

Shown above MIN CURRENT (-) Right Level Cylinder function has been selected and the setting is 300mA.

MIN CURRENT SETTING

DISPLAY 1

DISPLAY 5E

If the value shown is below 300mA, the switch for the selected circuit may not function. Use UP/DOWN buttons to adjust the MIN CURRENT to 300mA.

1. Press Escape button then scroll UP/DOWN to display PROPERTIES. Press F2 OUTPUTS to choose CURRENT OUT menu.

Operate the Right Level Switch, the upper should start tilting right.

Press OK (F1) to save and return to previous menu.

Pressing CANCEL (F2) or ESC returns the display to the previous menu without saving any changed value.

The MIN MR setting is now adjusted to the proper level. This level provides just enough spool shift for the function to begin to move.

DISPLAY 2

2. Press SELECT (F1) to go to SELECT FUNCTION menu.

For the level cylinder function this value is typically about 300 Ma, however will vary slightly from machine to machine (due to slight differences in the coils, spool cut on the valve, and various attachment manufacturers)

DISPLAY 3

2.66

Tigercat S860C/LS870C Shovel Logger

Controls and operation

START SLOPE SETTING

STOP SLOPE SETTING

1. The start slope is an adjustment for the amount of time that it takes for the function to ramp from minimum current to maximum current. If either the MIN CURRENT or MAX CURRENT values are improperly adjusted, the startslope may not produce the desired results.

1. The stop slope is an adjustment for the amount of time that it takes for the function to ramp from maximum current to minimum current. If either the MAX CURRENT or MIN CURRENT values are improperly adjusted, the stopslope may not produce the desired results.

DISPLAY 12

DISPLAY

2. The standard setting for the stop slope 250 ms (1/4 of a second).

2. The standard setting for the start slope is 250 ms (1/4 of a second).

Increasing this value will make the start acceleration smoother.

Increasing this value will make the deceleration smoother.

Decreasing this value will make the start acceleration more harsh (adding additional stresses to cylinders).

Decreasing this value will make the deceleration more harsh (adding additional stresses to cylinders).

Use UP/DOWN buttons to scroll to START SLOPE. Press SELECT (F1).

Use UP/DOWN buttons to scroll to STOP SLOPE. Press SELECT (F1).

Use UP/DOWN buttons to set to desired value and press OK (F1) to save new value.

Use UP/DOWN buttons to set to desired value and press OK (F1) to save new value.

NOTE: All four instances of levelling start slope should be set to the same value for smooth operation. [ie:(+) Right Level Cylinder, (-) Right Level Cylinder, (+) Left Level Cylinder, (-) Left Level Cylinder]

NOTE: All four instances of levelling stop slope should be set to the same value for smooth operation. [ie: (+) Right Level Cylinder, (-) Right Level Cylinder, (+) Left Level Cylinder, (-) Left Level Cylinder] FINE CONTROL SETTING

DISPLAY

1. In this application, the fine control is not typically used. Fine control is a feature that becomes very useful when using a proportional type input. In this case, the standard inputs from the joystick are all digital switches.

Fine Control should be set to 0% for this application.

2.67

Tigercat S860C/LS870C Shovel Logger ATTACHMENT ELECTRONIC ADJUSTMENT PROCEDURE

Controls and operation 4. Press the bottom of the MENUS SWITCH to display the IQAN-MDM diagnostic and function adjustment menus.

Adjustments to the attachment control system through the PROPERTIES MENU of the IQAN control system electronically adjust the performance of the attachment to suit operating conditions . Refer also to COMPUTER ~ (PROPERTIES) MENU OPERATION in THIS SECTION. These settings control the operation of the electrohydraulic spool actuators which control the cylinder tracking and operating speeds by regulating the flow of oil from the attachment control valve to the attachment cylinders or motors.

Two types of adjustments can be made to the attachment control system:

822C-56

Press Escape button then scroll UP/DOWN to display PROPERTIES. Press OUTPUTS (F2) and use the UP/DOWN scroll buttons to scroll though the menus to PWM OUT.

GRAPPLE Adjustments to fine tune the operating speed and start/stop ramps for the grapple open and close functions.

Press SELECT(F1) to go to SELECT. FUNCTION menu.

ROTATE Adjustments to fine tune the operating speed and start/stop ramps for the grapple rotate clockwise and counterclockwise functions.

PROCEDURE: For best results ensure hydraulic oil is at operating temperature before doing any adjustments. In addition, the function(s) being adjusted should be operated at a rate similar to normal operation to ensure that the coil is at a typical operating temperature. Due to the nature of the electrical connections some signals will vary with temperature and should always be adjusted at normal operating temperature to improve the accuracy of adjustments for operating conditions and operator preference.

1. Ensure no other personnel are in the area during this procedure.

2. Start engine and set throttle speed to HIGH IDLE. 3. Close cab door and press PILOT RESET switch to activate pilot system.

2.68

630C-105B

A SELECT FUNCTION screen will appear.

Use the UP/DOWN scroll buttons to scroll through to the function you wish to adjust Grapple or Rotate attachment functions.

Tigercat S860C/LS870C Shovel Logger

Controls and operation EXAMPLE: GRAPPLE ROTATE ADJUSTMENT The following example demonstrates the adjustment procedure for the grapple rotate function.

Note that adjustment procedures for the grapple open/close function is similarly done. Refer to the ADJUSTABLE ATTACHMENT FUNCTIONS chart below for function direction information and factory default setting information for each of the adjustable attachment functions.

S860C-18

S860C-17

Each SELECT FUNCTION screen displays the current reading for MR (modulation ratio) with an option of selecting SELECT (+) (F1) or SELECT (-) (F2) function directions.

Selecting positive (+) controls the valve spool shift in one direction, and negative (-) controls the valve spool shift in the other direction.

S860C-18

5. At the Rotate-Attachm screen press SELECT(+) (F1).

You are then able to scroll through the following adjustments: • • • • •

Refer to the ADJUSTABLE ATTACHMENT FUNCTIONS chart below for function direction information and factory default setting information for each of the adjustable attachment functions. The following example demonstrates the adjustment procedure for the grapple rotate function.

Min MR Max MR Startslope Stopslope Fine Control

ADJUSTABLE ATTACHMENT FUNCTIONS Function PWM OUT Grapple - Attachmnt 3 Rotate - Attachmnt 1

(+) CLOSE CCW rotation

(-) OPEN CW rotation

Min MR (%) 57 32

2.69

Factory default values Max MR Start slope Stop slope (%) (Ms) (Ms) 100 0 0 37 1000 0

Fine control (%) 0 0

Tigercat S860C/LS870C Shovel Logger

Controls and operation

DETERMINE MINIMUM MR VALUE

S860C-08 S860C-06

6. Temporarily set the minimum MR value to zero.

At the MIN MR screen press SELECT (F1).

Use the SCROLL DOWN button to reduce the value to zero and press OK (F1).

Temporarily reduce the maximum MR value to zero.

At the MAX MR screen press SELECT (F1).

Use the SCROLL DOWN button to reduce the value to zero. Do NOT press OK (F1).

S860C-09 S860C-07

Press ESCAPE button to return to the SELECT FUNCTION screen. (This step is necessary to ensure that the zero setting is recognized by the computer control system. If this step is skipped the control system will not allow the operator to lower the MAX MR setting to zero as required for this procedure)

Activate and hold the function being adjusted, in the direction being adjusted. (In this example, (+) Rotate-Attachm, operate the grapple rotate COUNTERCLOCKWISE function.)

S860C-10

There should be no movement (notice that the value shown in brackets at the top right of the screen indicates the actual output to the control valve). Begin increasing the Max MR value, while still holding the function. Use the scroll UP button.

S860C-18

Select the same function and direction again.

Scroll to the Max MR adjustment screen.

2.70

Tigercat S860C/LS870C Shovel Logger

Controls and operation ADJUST MAXIMUM MR

S860C-11 S860C-12

Once the function just begins to move, press OK (F1). Release the function control. and make note of (or remember) this number.

7. The maximum MR is an adjustment of the maximum function speed.

Scroll to the MAX MR adjustment screen.

Increase the maximum MR value to the desired level for maximum function speed.

At the MAX MR screen press SELECT (F1).

Use the SCROLL UP button to increase the value, press F1 (OK)]

S860C-07

Scroll down to the MIN MR adjustment screen and adjust the MIN MR value to be the number determined above.

At the MIN MR screen press SELECT (F1).

Use the SCROLL UP button to increase it to the number determined above and press OK (F1).

S860C-08

For the grapple rotate function this value is typically about 37% MR, however will vary slightly from machine to machine (due to slight differences in the coils, spool cut on the valve, and various attachment manufacturers) – and of course, the largest factor in this case is operator preference.

S860C-06

The MIN MR setting is now adjusted to the proper level. This level provides just enough spool shift for the function to begin to move.

For the grapple rotate function this value is typically about 32% MR, however will vary slightly from machine to machine (due to slight differences in the coils, spool cut on the valve, and various attachment manufacturers)

2.71

Tigercat S860C/LS870C Shovel Logger

Controls and operation Use UP/DOWN buttons to scroll to STOP SLOPE. Press SELECT (F1).

Use UP/DOWN buttons to set to desired value and press OK (F1) to save new value.

S860C-14

ADJUST START SLOPE 8. The start slope is an adjustment for the amount of time that it takes for the function to ramp from the Minimum value to the Maximum value. If either the min MR or max MR values are improperly adjusted, the startslope may not produce the desired results.

Note that an excessively long start slope can give the operator a poor feel for the head, as if the function is always overshooting its intended target. The purpose for making this adjustable is to accommodate the various preferences of different operator’s for the “feel” of functions.

The standard setting for the start slope on the grapple rotate is 1000ms (1 second).

Increasing this value will make the start acceleration smoother.

S860C-16

ADJUST FINE CONTROL 10. In this application, the fine control is not typically used. Fine control is a feature that becomes very useful when using a proportional type input. In this case, the standard inputs from the joystick are all digital switches.

Decreasing this value will make the start acceleration more harsh (additional stresses on components).

Use UP/DOWN buttons to scroll to START SLOPE. Press SELECT (F1).

Use UP/DOWN buttons to set to desired value and press OK (F1) to save new value.

Fine Control should be set to 0% for this application.

11. Repeat steps 6 to 10 for the (-) RotateAttachment function.

S860C-15

ADJUST STOP SLOPE 9. The stop slope is an adjustment for the amount of time that it takes for the function to ramp from the Maximum value to the Minimum value. If either the min MR or max MR values are improperly adjusted, the stopslope may not produce the desired results.

The standard setting for the stop slope on the grapple rotate is 0 ms.

Increasing this value will make the deceleration smoother.

Decreasing this value will make the deceleration more harsh (additional stresses on components).

2.72

Tigercat S860C/LS870C Shovel Logger

Controls and operation RIDE ADJUSTMENT PROCEDURES After adjusting height, the ride adjustment should be made by pulling or pushing the air ride control valve.).

WARNING The seat belt supplied with this seat must be used at all times when operating this machine.

To Raise Push ride adjustment control to inflate air spring to obtain desired height.

OPERATOR’S SEAT (SEATS INC.) ADJUSTMENTS

To Lower Pull ride adjustment control to deflate air spring to obtain desired height.

HEIGHT ADJUSTMENT PROCEDURES The SPRING-ASSISTED height adjustment is controlled by the height adjustment lever located on the front left side of the seat chassis.

The four height settings: top, bottom and two inbetween, provide a total height adjustment of 3”.

4-WAY ADJUSTABLE LUMBAR To position lumbar mechanism vertically, move vertical adjustment knob up or down. For foreand-aft displacement, rotate horizontal adjustment knob.

To Raise Firmly lift up on the height adjustment lever.

When the lever releases, hold it up while partially lifting the operator’s body weight from the seat.

When the seat is at the desired height, FIRMLY PUSH DOWN on the lever until the seat locks (a click should be heard).

BACK ANGLE ADJUSTMENT Rotate back angle adjustment knob to place seat at the desired angle.

FORE/AFT SLIDE Move and hold fore/aft slide lever. Roll seat forward or backward to the desired position relative to the footpedal controls.

To Lower Firmly lift up on the height adjustment lever.

When the lever releases, partially apply operator body weight to the seat until the seat is at the desired height. FIRMLY PUSH DOWN on the lever. Hold lever down until the seat locks into position (a click should be heard).

4-WAY 4-WAY LUMBAR LUMBAR HORIZONTAL HORIZONTAL ADJUSTMENT ADJUSTMENT

• ••

SEAT ADJUSTMENTS

•

4-WAY LUMBAR VERTICAL ADJUSTMENT

ARMREST ADJUSTMENT 4-WAY LUMBAR HORIZONTAL ADJUSTMENT

332-6

332-1B

•

•

• RIDE ADJUSTMENT KNOB

ARMREST ADJUSTMENT Each armrest has 2 adjustments to place it in the required position. Loosen adjustment locking wingbolts to reposition armrest height and fore/aft position.

BACK ANGLE ADJUSTMENT KNOB

••

•

VIEW FROM RIGHT REAR OF SEAT

HEIGHT ADJUSTMENT LEVER FORE/AFT SLIDE LEVER

2.73

Tigercat S860C/LS870C Shovel Logger

Controls and operation

SERVICE ACCESS DOORS Service access doors: 1.

2.

3.

4.

5.

6.

Main Service Compartment Door L.H. Access Door * R.H Access Door * Pump Compartment Access Door * Pump Compartment Cover Radiator Cleanout Door*

6

••

Provide access to the: A. B. C. D. E. F. G.

Engine Compartment Battery Compartment Radiator/Oil Cooler/Charge Air Cooler Fuel Tank Hydraulic Valves Hydraulic Tank Hydraulic Pump Compartment

860C-121

REAR CLEAN-OUT DOOR

7

•• 1

•• 8

••

A

D

C

•

9

3

••

••

••

••

•

5

4

••

•

••

D

E

•

• G

••

2

•• •• B F

822C-05

860C-016

2.74

Tigercat S860C/LS870C Shovel Logger

Controls and operation

CAUTION Be sure all personnel are clear of the main service compartment door before opening the door.

The Main Service Compartment Door (1) is opened hydraulically using an electric pump and two hydraulic cylinders (9). A switch (7) is located on the instrument panel (8) in the cab is used to open and close the door.

The power engine door circuit is closed and does not normally require scheduled maintenance other than lubrication of cylinders and pivot points.

Tigercat recommends the use of DEXTRON III TYPE transmission fluid in this circuit [reservoir capacity 0.9 litres (0.24 US gallons), total circuit capacity approximately 1.25 litres (0.33 US gallons)]. The fill port is located on the pump.

To open the side access doors, remove the latch pins and swing the doors open. Install door props provided.

To open the hydraulic pump compartment cover (5) remove the four bolts and swing the cover forward.

NOTE: When the main service door is open, lock valves in the cylinder block the door open.

There are three removable cover plates located on the underside of the upper frame. These cover plates are bolted in place and only require removal when a major clean up, service or inspection is to be performed.

There are also removable cover plates and a hinged access door on the undercarriage. They only require removal when a major clean up, service or inspection is to be performed. *NOTE: On later machines (860*1700 AND UP, 870*1700 AND UP), the left hand access door, right hand access door, pump compartment door and radiator cleanout doors are equipped with proximity sensors. Refer to INSTRUMENT PANEL ~ROOF/DOOR OPEN LIGHT and COMPUTER~ SYSTEM WARNING MESSAGES in THIS SECTION. NOTE ALSO: Some earlier machines may be equipped with a single roof sensor which activates a similar roof open alarm.

2.75

Tigercat S860C/LS870C Shovel Logger 4

3

••

1

Controls and operation 4

3

••

••

2

••

1

••

860C-018X

••

2

••

••

855C-105

FUEL TANK ASSEMBLY

FUEL TANK ASSEMBLY

860*1501 TO 860*1970/ 870*1501 TO 870*1970

860*1971 TO 860*2499 870*1971 TO 870*2499

FUEL TANK Located at the rear of the upper frame the fuel tank assembly consists of three compartments, a L.H tank, a centre section and a R.H. tank.

The fuel filler cap (1) is located on top of the LH. tank and incorporates a strainer built into the neck of the fill pipe to prevent foreign particles from entering the tank during filling.

The fuel level sender (2) is located on top of the RH. tank.

An electric fuel shut-off valve (3) is located on top of the RH. tank fuel supply fitting. The fuel shut-off valve is activated by the ignition switch. When the ignition switch is ON or in the RUN position the shut-off valve is open allowing fuel to flow to the engine. When the ignition switch is OFF the fuel shut-off valve is turned OFF. The return line (4) on the top of the R.H. tank is fitted with a check valve to prevent reverse flow from the tank.

The fuel tanks have a total capacity of 265 gal.

(US) (1003 L).

2.76

Tigercat S860C/LS870C Shovel Logger 1

Controls and operation

3

••

•• •• •

1 2

•

860C-019

2

860*1501 TO 860*1970 - 870*1501 TO 870*1970

••

860C-016

HYDRAULIC FILL PUMP COMPARTMENT (860*1501 TO 860*1570,870*1501 TO 870*1570)

3

1

•

• •• ••

2

••

860*1971 TO 860*2499 - 870*1971 TO 870*2499 H855C-061

1

••

2

HYDRAULIC OIL TANK

HYDRAULIC OIL TANK Located at the left of the upper frame behind the cab, the hydraulic tank (1) has a capacity of 50 gal. U.S. (190 L).

Sight gauges (2) mounted on the rear of the tank accessible through the left side door indicate the level of the hydraulic oil in the hydraulic tank Incorporated into the base of the top gauge is a low level switch connected to a Low hydraulic oil warning light in the cab. The light will turn ON when the oil level falls to this point.

860C-130

HYDRAULIC FILL PUMP COMPARTMENT (860*1571 AND UP, 870*1571 AND UP) HYDRAULIC FILL PUMP

A second oil level sight gauge located in a LOWER position on the tank than the first sight gauge also incorporates a low level switch. This switch will signal a buzzer in the cab to sound if there is a further loss of oil down to this point.

To add oil to the tank; Remove the fill tube and sheath from the retaining clip. Unscrew the fill tube sheath from the head of the fill tube and insert end of the tube into the hydraulic oil supply drum.

Always keep the hydraulic oil level up to within 2” (5cm) of the HIGH mark. A low hydraulic oil level can result in severe damage to pumps.

Operate the pump using the pump switch (1) located on the side of the pump compartment (2).

The oil is pumped directly into the hydraulic tank via a filter (located under the oil cooler on early machines). Observe the level gauges on the rear of the tank to determine when to release the switch. The hydraulic oil level should be within 2” (5cm) of the HIGH mark on the level gauge with the boom fully extended.

Six full flow filters (3) are connected to the hydraulic tank and mounted on filter heads with built-in bypasses. The filters are located on the right side of the hydraulic tank.

A temperature sender (not shown) mounted on the filter side of the tank activates the temperature gauge in the operator’s cab.

2.77

Tigercat S860C/LS870C Shovel Logger

Controls and operation CAUTION The warning light and buzzer are in place to alert the operator to a potential problem with the hydraulic system.

DO NOT use these warnings as a substitute for checking the oil level at regular intervals as per the SCHEDULED MAINTENANCE program in SECTION 3 of THIS MANUAL. FILTER/STRAINER SERVICE NOTE:

860C-020.DWG

HYDRAULIC OIL FILTERS

The filters should be checked/changed when the filter by-pass warning light in the cab comes ON. If the warning light is still ON after the filters have been changed, the return strainers attached to the base of the return tubes in the hydraulic tank should be examined for possible obstruction.

RETURN FILTERS ~ HYDRAULIC OIL The return oil entering the hydraulic tank passes through six replaceable filters mounted on filter heads beside the tank and three mesh type reusable strainers one on the end of each return tube in the reservoir.

IMPORTANT

There is a bypass valve built into each filter head preset at 25 psi. which will open in the event the elements become restricted. A 15 psi. filter restriction pressure switch is installed in each filter head that will turn on the FILTER BYPASS warning light in the cab before this happens.

NEVER PRE-FILL HYDRAULIC FILTERS Tigercat generally does not recommend the pre-filling of spin-on filters due to the risk of damage to the hydraulic system caused by unfiltered oil. Unfiltered oil used to pre-fill filters enters directly into the hydraulic circuit.

Contaminants in unfiltered oil can cause significant and costly damage to hydraulic valves, pumps and motors. The cleanliness of hydraulic oil cannot be guaranteed unless it is always prefiltered before use.

FILTER RESTRICTION PRESSURE SWITCH A warning light is mounted on the instrument panel in the cab. When an oil flow in excess of 15 psi. is encountered at the return filters in the hydraulic tank, this pressure switch closes and turn the filter bypass warning light ON in the cab.

This information is assuming that operating conditions and running temperatures are NORMAL.

IMPORTANT Contaminated hydraulic fluid can lead to premature failure of hydraulic components and costly repairs.

Filters must be replaced at the recommended time intervals, See SECTION 3 in THIS MANUAL. Use of filters other than genuine Tigercat replacement filters is not recommended.

2.78

Tigercat S860C/LS870C Shovel Logger

Controls and operation

CASE DRAIN STRAINERS Two case drain strainer elements are located on the machine. One element is located in the pump compartment and services most pump case drains. The other strainer element is located under the main Linde valve in the valve compartment. This element is dedicated to case returns from the attachment head. ONLY IN THE EVENT OF A PUMP OR MOTOR CATASTROPHIC FAILURE SHOULD THESE ELEMENTS BE SERVICED.

•• ••

2

1

•• HYDRAULIC OIL HEATER (OPTIONAL) This is a 120 volt, 2000 watt immersion heater (1) with two outlet plugs (2). To obtain full output, both plugs must be used, connected to separate power outlets.

•

CAUTION Do not leave the heater plugged in for a prolonged period of time without the oil circulating. Localized high temperatures can damage hydraulic oil.

2.79

Tigercat S860C/LS870C Shovel Logger

Controls and operation

CONTAMINANTS ARE BLOWN OUT OF SPECIAL DISCHARGE PORTS BY HIGH VELOCITY, AIR POWERED ROTOR

AS THE AIR SPINS, CENTRIFUGAL FORCE SEPARATES FOREIGN MATERIALS FROM THE CLEAN AIR

• • • • 1

• THE TURBO II PRECLEANER HAS SPECIALLY DESIGNED BLADES THAT CAUSE THE INCOMING AIR TO SPIN

ONLY THE PURIFIED AIR GOES TO THE AIR FILTER

860-145

AIR CLEANER ASSEMBLY

AIR CLEANER UNLOADER VALVE This rubber valve (1) on the tube of the air cleaner housing should be checked before the start of every shift (8 hrs). If this valve is missing, damaged or has turned hard, it will cause the air cleaner to become ineffective. The valve should be replaced every 1000 Hours.

TURBO II PRECLEANER OPERATION ENGINE AIR PRECLEANER TURBO 2

The engine air precleaner cleans engine air before it reaches the air cleaner filter elements. It removes contaminants such as dust, powder, insects, rain and snow. This precleaner is self powered and self cleaning requiring virtually no maintenance. However, it should be checked daily to make sure that foreign materials have not plugged the intake area or the exhaust port area of the precleaner.

AIR CLEANER The air cleaner on this machine uses 2 filter elements, a primary element and a safety element.

To ensure maximum engine protection, it is important that the elements be serviced correctly and at proper servicing intervals. Refer to AIR CLEANER MAINTENANCE, in SECTION 3 of THIS MANUAL.

2.80

Tigercat S860C/LS870C Shovel Logger

Controls and operation

• SAFETY ELEMENT

• AIR CLEANER .PLT

860C-018

PRIMARY ELEMENT

AIR FILTER ELEMENTS

AIR CLEANER ASSEMBLY

FILTER RESTRICTION INDICATOR A filter restriction indicator is connected to the outlet side of the air filter. Service to the air filter is required when the indicator shows RED. This indicator provides a continuous reading whether the engine is running or is shut down. After servicing the filter, reset the indicator by pressing the reset button on the end of the indicator.

Refer to AIR CLEANER MAINTENANCE, OVER SERVICING and IMPROPER SERVICING in SECTION 3 of THIS MANUAL.

2.81

Tigercat S860C/LS870C Shovel Logger CLEANING A/C CONDENSER, OIL COOLER, RADIATOR AND CHARGE AIR COOLER (COOLING ASSEMBLY)

Controls and operation 1

•

Charge Air Cooler / Radiator / Oil Cooler

•

•

•

2

•• 860C-021

RADIATOR/OIL COOLER/ CHARGE AIR COOLER

860C-016A

OPEN ACCESS DOORS PIN STOP

The hydraulic oil cooler/radiator/charge air cooler (CAC) is mounted at the rear of the upper frame.

The A/C condenser core is mounted at the rear of the cooling assembly. A debris screen is used to protect the oil cooler/radiator/CAC cooler package. The hydraulically driven fan draws air through the screen, through the A/C condenser, the oil cooler/radiator/CAC cooling assembly.

•••

REAR CLEAN-OUT DOOR 3. Swing the latch pin stop to the side, lift up the pin and open the clean-out door on the rear of upper frame 860C-121

The A/C condenser core and the oil cooler/ radiator/CAC cooling assembly should be checked every 8 hours (every shift) for accumulation of twigs, leaves, pine needles and dust. All of the engine enclosure doors should also be kept clean.

4.

1. Shut down as per instructions in ENGINE STOPPING in this SECTION. Always follow proper engine shutdown procedures. The important benefits are: Extended life of engine, cooling and exhaust systems.

•

Reduced risk of post shutdown fires.

•

Interior of machine cools significantly reducing risks from touching hot surfaces.

Slide the debris screen out over top of the cooling assembly.

5. Remove two nuts and carefully swing open the A/C condenser (on hinges) to expose oil cooler/radiator/CAC cooling assembly.

Remove any accumulated debris from between A/C /condenser and oil cooler/ radiator/CAC cooling assembly.

CLEANING PROCEDURE:

•

PIN

CAUTION Use compressed air for cleaning only when the machine is cold to avoid the risk of fire caused by debris being blown into contact with hot surfaces.

If using compressed air for cleaning, use at 30 psi or less.

Always use personal protective equipment (eyewear) to guard against flying debris.

2. Open the top (1) and left side (2) access doors.

6.

2.82

When the units have been cleaned return all cooling components to their operating position.

Tigercat S860C/LS870C Shovel Logger

Controls and operation Pay particular attention to cleaning in the corners of the cooler as these areas usually plug deeply.

Reversing the fan at least once per hour will help reduce the dust accumulation in the cooler cores.

CAUTION Avoid the risk of fire caused by debris accumulating on surfaces that may become hot during machine operation.

Always use care when cleaning to ensure that debris removed from one area of the machine does not accumulate on other areas of the machine.

Avoid the risk of fire caused by debris accumulating on surfaces that may become hot during machine operation. Always use care when cleaning to ensure that debris removed from one area of the machine does not accumulate on other areas of the machine. For more information on fire prevention refer to FIRE PREVENTION in SECTION 1 of THIS MANUAL.

NOTE: The cooling assembly must be checked daily and may have to be thoroughly cleaned on a daily, weekly or monthly basis, depending on operating conditions. Use personal protective equipment (eyewear) to guard against flying debris. Use compressed air for cleaning only when the machine is cold to avoid the risk of fire caused by debris contacting hot surfaces. Care must be taken not to set the pressure too high otherwise damage to the components could result.

If an oil leak occurs in this area it should be thoroughly power-washed with a mild soap to ensure that all of the oil is removed. The presence of oil causes dust and dirt to cling to surfaces which will impair the reversible fan's ability to remove dust and dirt particles.

OIL COOLER RADIATOR A/C CONDENSER

CHARGE AIR COOLER (CAC)

••

RAD CAP

B SURGE TANK

•

FAN SHROUD

A

•

••

FAN

•

••

••

FAN GUARD

••

D

• C

•• FAN MOTOR 860C-103

COOLING ASSEMBLY COMPONENTS 2.83

NOTE: REGULARLY CHECK FOR DEBRIS ACCUMULATION BETWEEN RADIATOR/ OIL COOLER AND A/C CONDENSER

Tigercat S860C/LS870C Shovel Logger

Controls and operation

OPERATING MACHINE Ensure that the appropriate lubrication and maintenance schedule has been performed prior to operating the machine. (section 3 in this manual). Also refer to the Operator’s Manual for the Diesel Engine supplied with the machine.

•

Any personnel who are to operate this machine must be fully trained in safety and operating procedures by a competent person.

GAUGE TO BE IN GREEN ZONE

PRE-START CHECKS

860C-026

OPTIONAL FIRE SUP. SYSTEM CYLINDER

IGNITION SWITCH

FUEL GAUGE

•

•• CONTROL PANEL

860C-023.DWG

860C-017

CHECK FUEL LEVEL

3. Check fuel level. Turn ignition switch to RUN position to check this, then to OFF.

1. Ensure ignition switch is in the OFF position.

•• GAUGE TO BE IN GREEN ZONE

•• 860C-124

PORTABLE EXTINGUISHER, UPPER FRAME

1

••

860C-026

PORTABLE EXTINGUISHER, CAB DOOR

2. Check that BOTH portable fire extinguishers and the fire suppression cylinder are sufficiently charged.

860C-019

CHECK HYDRAULIC OIL LEVEL HYDRAULIC OIL TANK

4. Check hydraulic oil level, the level should be between the HIGH and LOW marks on the level gauge (1).

2.84

Tigercat S860C/LS870C Shovel Logger

Controls and operation CONTAMINANTS ARE BLOWN OUT OF SPECIAL DISCHARGE PORTS BY HIGH VELOCITY, AIR POWERED ROTOR

AS THE AIR SPINS, CENTRIFUGAL FORCE SEPARATES FOREIGN MATERIALS FROM THE CLEAN AIR

• • • •

•• THE TURBO II PRECLEANER HAS SPECIALLY DESIGNED BLADES THAT CAUSE THE INCOMING AIR TO SPIN

DIPSTICK

(860*1501-860*1699, 870*1501-870*1699)

ONLY THE PURIFIED AIR GOES TO THE AIR FILTER

TURBO II PRECLEANER OPERATION 6. Check air intake pre-cleaner intake and discharge areas. Remove any blockages or obstructions.

860C-030

TURBO 2

•• DIPSTICK

H860C-29

(860*1700 AND UP, 870*1700 AND UP) UNLOADER VALVE

5. Check the engine oil level. The level of the oil must be between the ADD and the FULL marks on the dipstick.

•• 860-145

AIR CLEANER ASSEMBLY

7. Check air cleaner unloader valve.

2.85

•

Tigercat S860C/LS870C Shovel Logger

Controls and operation Radiator Cap

•• WATER SEPARATOR BOWL

•

DRAIN TAP

•

860C-030

RADIATOR/OIL COOLER/ CHARGE AIR COOLER

860C-021

CHECK FUEL LINE WATER SEPARATOR, REMOTE MOUNTED (860*1501-860*1699, 870*1501-870*1699)

9. Check the engine coolant level.

WARNING Shut off engine. Only remove filler cap when cool enough to touch with bare hands.

Slowly loosen cap to first stop to relieve pressure before removing completely.

• FUEL FILTER ELEMENT

WATER/SEDIMENT DRAIN VALVE

••

ENGINE FUEL FILTER/WATER SEPARATOR (860*1501-860*1699, 870*1501-870*1699) SECONDARY FUEL FILTER/ WATER SEPARATOR

PRIMARY FUEL FILTER

•

••

RADIATOR/OIL COOLER/ CHARGE AIR COOLER

860C-020

10. Clean radiator, A/C condenser and oil cooler.

DRAIN TAP

CRACKING

••

BENT

WORN HOLES

H860C-29

ENGINE FUEL FILTER AND FUEL FILTER/ WATER SEPARATOR (860*1700 AND UP, 870*1700 AND UP)

EDGE WEAR

8. Check fuel line water separator(s) and drain any accumulated water into a bowl and clean up any spills.

EDGE WEAR BROKEN EDGE 830-02

CHECK CONDITION OF TRACK SHOES

11. Check condition of track pads.

2.86

Tigercat S860C/LS870C Shovel Logger

Controls and operation

12. Check track chain tension by measuring track sag as follows:

13. Check attachment. Refer to attachment manufacturer’s manual for more information.

14. Check all exits.

15. Be sure that all doors and access panels are securely fastened.

ANGLE TO BE BETWEEN 90° & 110°

IMPORTANT Unlock both doors before operating machine to allow opening from the outside in case of an emergency. Make sure that the doors are operational, open the doors twice, once using the exterior latch handle and once using the interior handle.

S860C-006

MEASURING TRACK SAG A. Swing boom to side of machine.

B. Grip attachment to heel (or with attachment removed) lower boom and stick to a block of wood on the ground and by forcing down with boom controls, lift track clear of ground.

16. Unlock all cab doors.

C. Rotate track in forward and reverse several times. Stop the track while in reverse. Do not clean the track.

D. Stop engine.

E. Measure distance between top surface of track shoe at centre of lower surface of track frame.

UNDERSIDE OF TRACK GUARD

SAG DIMENSION

• •

UPPER SURFACE OF TRACK SHOE 853ILL8

F.

MEASURING SAG DIMENSION

This dimension should be between 4" and 6" for normal operations.

NOTE: If track sag is less than specified, track chain wear will be accelerated. If track sag is excessive, it is possible for the track to jump off the sprocket. Refer to section 11 of the service manual for track chain tension adjustment procedure.

2.87

Tigercat S860C/LS870C Shovel Logger

Controls and operation

STARTING ENGINE, CUMMINS QSL9 1. Before starting the engine, ensure that all prestart checks have been performed and that the surrounding area is clear of personnel.

HORN

speed and 5. Set throttle to LOW IDLE wait 3 to 5 minutes before operating with a load.

IMPORTANT After engine has started, keep engine speed low until engine oil pressure registers on gauge. If it does not register within 10 seconds, stop engine and investigate cause.

• IGNITION SWITCH

CAUTION Do not keep the engine running at LOW IDLE for longer than 10 minutes. Fuel will not completely burn at low combustion temperatures

••

6. Increase engine speed (rpm) slowly to provide adequate lubrication to the bearings and allow oil pressure to stabilize.

CONTROL PANEL 860C-023.DWG 2. Sound Horn to warn of machine start-up.

If for some reason engine stalls while operating machine, Turn key switch to OFF position AND REPEAT STEPS (1) to (4).

Note: Wait 15 seconds before restarting to allow engine ECM to reset completely.

CAUTION

244-046

To avoid damage to the QSL9 engine parts, DO NOT connect jumper starting or battery charging cables to any QSL9 parts. When using an external electrical source to start the engine, turn the disconnect switch to the OFF position.

DISPLAY MODULE

3. Turn ignition key switch to the RUN position; wait for the WAIT TO START message on PowerView Display to turn off.

CAUTION

4. Then turn ignition key switch to the START position to crank engine and then back to the RUN position.

NOTE: If the engine does not start after three attempts, check the fuel supply system.

Absence of blue or white exhaust smoke during cranking indicates no fuel is being delivered.

CAUTION To prevent damage to the starting motor, DO NOT engage the starting motor for more than 30 seconds. Wait 2 minutes between each attempt to start.

2.88

Do not start engine by shorting across starter terminals. Start engine only from operator's seat.

IMPORTANT The instructions written in this manual pertaining to starting, operating and stopping of the engine include excerpts from the original engine manufacturers operating manuals.

For additional important operating and maintenance instructions, please refer to the ORIGINAL ENGINE MANUFACTURERS OPERATING AND SERVICE MANUAL applicable to the engine in use.

Tigercat S860C/LS870C Shovel Logger

Controls and operation

COLD WEATHER STARTING

1. Start engine and keep throttle at low idle.

Place the anti-stall switch in the OFF position.

CUMMINS QSL9 ENGINE

WARNING The Cummins QSL9 engine utilizes an air intake heater grid. To avoid personal injury and property damage, NEVER use a starting fluid. Starting aid fluids, which contain Ether, can cause an explosion.

IMPORTANT Cold start-ups can result in pump failure, refer to "HYDRAULIC OIL CHART" for recommended oil viscosity and temperature ranges.

NOTE: Cold temperatures require the use of an engine block heater and a hydraulic oil heater.

•

DO NOT ACTIVATE PILOT SYSTEM.

•

Hydraulic filter bypass light must be off before proceeding to Step 2.

•

Engine coolant temperature must reach 140°F (60°C) before proceeding to Step 2.

•

Hydraulic Oil temperature must reach 20°F (-7°C) before proceeding to Step 2.

•

Check that cooling fan is turning before proceeding to Step 2.

NOTE: At 0°F (-18°C) starting temperature it will take approximately 30 minutes to complete step 1.

2. Increase engine speed to 1300 rpm and begin slow boom movements

Preheating of hydraulic oil is recommended as standard procedure in cold weather.

•

Hydraulic filter bypass light must be off.

•

Follow the STARTING ENGINE - CUMMINS QSL9 ENGINE instructions for this COLD WEATHER STARTING procedure, paying attention to the WAIT TO START message on PowerView Display.

Operate main boom to raise attachment off ground.

•

Operate stick boom slowly in and out.

•

Operate heel function very slowly to prevent flow surges in the cooling system.

This warning message will be ON during the "key ON" engine pre-heat time. Heating elements (grid heater elements) located in the engine air intake manifold are turned ON during cold weather conditions to heat the intake air when starting the engine. The engine must not be started until this message goes OFF automatically.

3. Swing upper 360° to the left then 360° to the right.

4. Operate grapple rotate function.

NOTE: If at any time during the warming procedure the hydraulic filter bypass light comes on, return . the engine speed to LOW IDLE

5. Place travel speed switch in LOW position and drive machine forward pressing the foot pedals very gradually. DO NOT exceed 1/2 pedal position.

6. Watch hydraulic oil temperature, it must reach 50°F (10°C) before any work may begin.

7. Increase engine speed to 1500 rpm, and begin driving to work area in LOW travel speed. Do not fully depress foot pedals until the hydraulic oil reaches 90°F (32°C). Shovel logging may begin but work very slowly. The machine functions will seem to operate much slower until the systems are warmed up.

Avoid operating the boom functions quickly until the hydraulic oil is above 90°F (32°C).

Work the machine for 30 minutes at 1500 rpm.

244-046

DISPLAY MODULE

During the engine warm-up period constantly monitor engine coolant temperature and engine oil pressure. Stop engine if any pressure or temperature does not meet the specification.

2.89

8. When hydraulic oil reaches 90°F (32°C) and machine has been operated fo 30 minutes it is safe to place the anti-stall switch in the ON position and increase engine speed to full throttle.

Tigercat S860C/LS870C Shovel Logger RESTARTING AN ENGINE THAT HAS RUN OUT OF FUEL

Controls and operation STOPPING ENGINE IMPORTANT

If the engine runs out of fuel perform the following:

Stopping the engine immediately after it has been working under load can result in overheating and premature wear of the engine components. Follow the stopping procedure outlined below to allow the engine to cool.

Always follow this engine shut down procedure. The important benefits are:

1. Refill fuel tank completely.

WARNING Do not pre-fill engine fuel filters used on Cummins QSL9 engines 2

Bleed the system according to engine manual procedures.

IMPORTANT To prevent damage to starter, do not engage starter motor for more than 15 to 20 seconds.

Wait 2 minutes between each attempt to start the engine. If engine fails to start, refer to engine manufacturer operator's manual.

3. Crank engine until it starts. If it fails to start after 20 seconds, stop and wait for 2 minutes before trying again.

•

Extended life of engine, cooling and exhaust systems.

•

Reduced risk of post shutdown fires.

•

Interior of machine cools significantly reducing risk of touching hot surfaces.

1. Find a clear and level area a least 50 feet from any other equipment to park the machine.

2. Park the machine and lower the attachment onto firm ground.

3. Reduce engine speed to LOW IDLE , de-activate the pilot system and let engine run at low idle speed for approximately 3 minutes minimum to allow dissipation of heat and also to reduce turbo speed. This will also prevent loss of coolant by after boil and possible hot spot damage to the engine.

WARNING To avoid personal injury and property damage, NEVER use a starting fluid. Starting aid fluids, which contain Ether, can cause an explosion.

4. Open power engine door and place fan switch in Full ON position.

5. Do not race engine before shut-off.

6. Place fan switch in AUTO position.

7. Stop engine by turning ignition key switch to the OFF position.

8. Perform daily maintenance at the end of the shift (Greasing, clean engine compartment etc.). This allows the machine time to cool down while under the watchful eye of the operator.

2.90

Tigercat S860C/LS870C Shovel Logger

Controls and operation (l) After completion of the warm-up and system testing rest the attachment on the ground.

MACHINE PREPARATION SYSTEM TEST AND WARM-UP

(m) Set the swing brake to the ON position.

Before commencing operations, follow steps (a) thru' (o) to accomplish the following; •

Warm up the hydraulic system.

•

Test all systems for proper operation.

•

Inspect for hydraulic oil leaks.

(n) Set the throttle control to LOW IDLE

.

(o) Leave the cab and visually check hose connections and cylinders for leaks. Check under the machine for oil leaks.

WARNING

CAUTION If any system fails to respond to the controls, stop the warm-up procedure and call a mechanic, otherwise serious damage to pumps and other components could result.

Never use your bare hand to check for fluid leaks.

Fluid leaks under pressure may not be visible.

When searching for leaks, wear work gloves and use a wrench or piece of wood to move hydraulic hoses. Do not grab hold of hydraulic hoses. Wear safety goggles for eye protection.

Machine must be parked on level ground at last shutdown: (a) Start engine, See STARTING ENGINE. (b) Ensure gauges and warning lights are indicating normal operating conditions. (c) Check that all personnel are clear of the machine. (d) Press Pilot Reset switch. (e) Increase engine speed to approximately 1300 rpm. (f) Slowly raise and lower the stick boom and the main boom, check for proper operation.

With the attachment raised slightly off the ground: (g) Operate the grapple open/close and grapple rotate functions checking for proper operation. (h) Operate the heel in/out function and check that it is operating correctly. (i) Swing the upper frame to the left and right. (j) When cold weather conditions exist, continue the process of warming up the hydraulic system by repeating steps (f) thru'’ (i) several times. As the hydraulic system warms up, engine speed can be increased gradually to the HIGH IDLE

position. If the FILTER

BYPASS warning light comes on decrease engine speed immediately and continue warming the system. (k) Observe all boom operations. If any operations are not operating as they should, take the necessary steps to correct the problem.

2.91

Tigercat S860C/LS870C Shovel Logger

Controls and operation OPERATING TIPS WITH LOAD SENSING

TRAVELLING (BOOM RAISED) 1. Select the appropriate drive range.

When using the controls on a load sensing system be aware of what the load sensing system is trying to do for you. If you move the lever or pedal 20% of its total angle, the system will provide whatever pressure it takes ( up to its maximum capacity if needed) to meet this speed requirement. If you move the lever past the point needed in an attempt to speed up the boom movement, you will only overshoot the speed you wanted. Relax and try to use the least amount of lever action you can.

Place the track switch in the LOW or DRIVE position.

When in LOW the machine moves slower but with increased drive force. All shovel logging should be done in LOW. When in DRIVE the machine moves faster but with less drive force. Travelling over longer distances (and not shovel logging) should be done in DRIVE to allow for faster travel speeds when the terrain permits. Also, DO NOT travel continuously for longer than 10 minutes, take 5 minute breaks, this will help prevent the track drive gearboxes from over heating.

Load sensing systems respond to rough operation by amplifying these movements. If you find the boom is jerky or always giving “feedback”, you’re probably too active on the controls. If slowing down doesn’t eliminate the roughness, the margin pressure setting may be too high and can be reduced to calm down the machine’s response.

For a more detailed description of drive range refer to TRACK, LOW/DRIVE SWITCH in THIS SECTION. 2. Place swing brake switch in OFF position.

Refer to SET MARGIN PRESSURE in SECTION 4 of the SERVICE MANUAL

3. Move throttle control to the HIGH idle position.

Refer to SET FLOW (FUNCTION SPEED) RATE in appropriate BOOM, SWING or TRACK DRIVE sections of the SERVICE MANUAL.

4. Operate the drive foot pedals to manoeuvre the machine.

2.92

Tigercat S860C/LS870C Shovel Logger ATTACHMENT OPERATING INSTRUCTIONS AND SAFETY PRECAUTIONS

Controls and operation SPECIAL OPERATING INSTRUCTIONS FOR ER BOOM SYSTEM (OPTIONAL)

1. All shovel logging should be carried out in LOW driving range. Refer to TRACK, LOW/ DRIVE SWITCH in THIS SECTION.

NORMAL HORIZONTAL REACH MOTION PERFORMANCE CAN BE EXPECTED IN THIS AREA

OPERATING THE MAIN BOOM IN THIS ZONE WITH A FULL LOAD WILL NOT ALLOW THE HORIZONTAL REACH MOTION TO PERFORM AS IT SHOULD WITHOUT ASSISTANCE FROM THE RIGHT JOYSTICK

2. Refer to MOVING TREES in SECTION 1 of THIS MANUAL for additional safety information.

3. Read and understand the operating and safety instructions found in the ATTACHMENT MANUFACTURER’S MANUAL for the grapple installed on this machine.

••

•

S860C-005

HORIZONTAL REACH MOTION CHARACTERISTICS This ER boom system is designed to minimize heat generation and fuel consumption during horizontal boom motion. To obtain maximum benefit from the system, the machine should be operated using mainly horizontal reaching motions as much as possible, lifting and lowering the boom only as much as necessary for positioning until the head is full.

Due to the nature of this ER boom system, there will be certain conditions in which the weight of the head plus its carried load will be too great for the system to provide its intended horizontal reaching motion. This most notably occurs when the machine is operating on a hill with the head raised higher than the tracks and tucked in close to the cab. If such a situation occurs, the right joystick control should be pushed forward slightly while operating the left joystick to get the system moving. To help prevent this situation, the head should be kept as close to the ground as possible and slightly extended when climbing hills.

2.93

Tigercat S860C/LS870C Shovel Logger CARE OF THE MACHINE

Controls and operation

1. Ensure that all fluid levels are always at the proper level. Refer to the LUBRICATION AND MAINTENANCE SCHEDULE in SECTION 3 of THIS MANUAL. 2. Lubricate all grease points at the required intervals as specified in the LUBRICATION AND MAINTENANCE SCHEDULE in SECTION 3 of THIS MANUAL. 3. Follow proper procedure for cleaning windows described in this section.

4. Always install roof safety strut and right side door retaining strut before working in the engine area.

5. Close and secure all doors and access panels before running the machine.

6. Ensure that the cab emergency exits are in working order by following the EMERGENCY EXIT MAINTENANCE guide in this section.

7. Do not allow branches, twigs, leaves or pine needles to build up around radiator intake doors or anywhere else on the machine.

Clean as operating conditions warrant but at least once day all debris must be remove from the machine interior.

8. Do not apply load to a cold engine.

9. Always move trees in LOW driving range.

10. Never park machine with attachment raised off the ground. Be sure that the attachment is resting on the ground before servicing or parking the machine. Refer to PARKING BOOM in SECTION 1 of THIS MANUAL for complete instructions.

11. SAFETY FIRST! Follow all safety rules and regulations as outlined in SECTION 1 of THIS MANUAL.

2.94

Tigercat S860C/LS870C Shovel Logger CLEANING INSTRUCTIONS FOR LEXAN WINDOWS

Controls and operation GRAFFITI REMOVAL (A) Butyl Cellosolve (For removal of paints, marking pen inks, etc.) The use of masking tape, adhesive tape or lint removal tools works well for lifting off old weathered paints.

NOTE: On this machine all of the windows are made of LEXAN. 1. Rinse with lukewarm water.

(B) To remove labels, stickers, etc., the use of kerosene, VM&P Naphtha, or petroleum spirits is generally effective. When the solvent will not penetrate sticker material, apply heat (hair dryer) to soften the adhesive and promote removal. GASOLINE SHOULD NOT BE USED.

2. Using a soft cloth or sponge, gently wash the sheet with a mild solution of soap or detergent and lukewarm water. DO NOT scrub or use brushes or squeegees.

3. Rinse with clean lukewarm water.

4. Dry thoroughly with a chamois or moist cellulose sponge to prevent water spotting.

REMOVAL OF ANTI-CORROSION SPRAY (IF APPLICABLE)

To remove wet paint, glazing compound or grease, rub lightly (not in direct sunlight) with a good grade of VM&P naphtha, isopropyl alcohol or butyl cellosolve (2-Butoxy Ethanol), then wash and rinse thoroughly. DO NOT USE GASOLINE. Gasoline or oil will cause uncoated LEXAN to become opaque. MARGARD coated lexan will start to become opaque around the edges and creep in.

Some machines, particularly machines shipped outside North America, are shipped with an optional anti-corrosion spray to protect the machine from corrosion during shipment.

This anti-corrosion spray should be removed when the machine reaches it’s destination as is may cause debris to stick to the treated surfaces of the machine.

REMOVING HAIRLINE SCRATCHES Scratches and minor abrasions can be removed or minimized by using a mild automobile polish.

Three such products that tend to polish and fill scratches are Johnson Paste Wax, Novus Plastic Polish #1 & #2, and Mirror Glaze Plastic Polish. It is suggested that a test be made on a sample of LEXAN sheet with the product selected and that the polish manufactures instructions be followed.

The anti-corrosion can be removed with a pressure washer, a sponge and soap.

SOME IMPORTANT DON’TS DO NOT use abrasive or highly alkaline cleaners on LEXAN sheet products.

Never scrape LEXAN sheet products with squeegees, razor blades or other sharp instruments.

Benzene, gasoline, oil, acetone or carbon tetrachloride should never be used on LEXAN sheet products. DO NOT clean LEXAN sheet products in hot sun or at elevated temperatures.

Compatible Cleaning Agents Aqueous Solutions of Soaps and Detergents Formula 409 Top Job Freon T.F. VM&P grade Naphtha Joy Windex with Ammonia D Palmolive Liquid

2.95

Tigercat S860C/LS870C Shovel Logger

Controls and operation

04/06

2.96

Tigercat S860C/LS870C Shovel Logger SECTION 3 - LUBRICATION & MAINTENANCE CONTENTS - SECTION 3

OCTOBER, 2008

AIR CONDITIONING SYSTEM, CHECKING THE SYSTEM ............................................ 3.16 AIR INTAKE MAINTENANCE ............................................................................................ 3.28 APPROVED HYDRAULIC OILS ........................................................................................ 3.12 CASE DRAIN STRAINERS ............................................................................................... 3.27 CHECKING THE AIR CONDITIONING SYSTEM .............................................................. 3.16 EMERGENCY EXITS, CHECK MONTHLY ......................................................................... 3.5 ENGINE ARI CLEANER MAINTENANCE ......................................................................... 3.28 ER BOOM SYSTEM .......................................................................................................... 3.14 FILTER AND LUBRICATION SCHEDULE ......................................................................... 3.13 FILTERS ENGINE FILTERS .......................................................................................................... 3.18 FUEL FILTER/WATER SEPARATOR ........................................................................... 3.18 FUEL TANK STRAINERS .................................................................................... 3.20, 3.21 HYDRAULIC OIL PRE-FILL FILTER .............................................................................. 3.23 HYDRAULIC OIL RETURN STRAINERS ....................................................................... 3.26 HYDRAULIC TANK BREATHER ................................................................................... 3.27 FIRE PREVENTION ............................................................................................................. 3.6 FUEL TANK COMPONENTS .............................................................................................................. 3.21 STRAINERS - CHANGING/CLEANING ......................................................................... 3.21 GENERAL MAINTENANCE ................................................................................................. 3.5 HYDRAULIC OIL FILTERS ................................................................................................ 3.24 HYDRAULIC OILS, APPROVED ....................................................................................... 3.12 HYDRAULIC TANK PRESSURIZATION INSTRUCTIONS ................................................ 3.22 LUBRICATION POINTS DIAGRAM, LEVELLER ................................................................ 3.9 LUBRICATION SCHEDULE ............................................................................................... 3.13 NEW MACHINE MAINTENANCE .......................................................................................

FIRST 50-100 HOUR INSPECTION REPORT ................................................................

INITIAL PRE-DELIVERY INSPECTION ...........................................................................

TIGHTENING POINTS ......................................................................................................

3.2 3.2 3.2 3.2

OIL LOST FROM LEAKAGE ............................................................................................... 3.5 OIL SAMPLE COLLECTION PROCEDURES ..................................................................... 3.4 OIL SAMPLING PROGRAM ................................................................................................ 3.3 PRESSURE AND SPEED SETTINGS .............................................................................. 3.35 PREVENTIVE MAINTENANCE SCHEDULE ...................................................................... 3.2 SCHEDULED MAINTENANCE FREQUENTLY .................................................................................................................. 3.7 8 HOURS .......................................................................................................................... 3.7 24 HOURS ........................................................................................................................ 3.8 125 HOURS ...................................................................................................................... 3.8 250 HOURS ...................................................................................................................... 3.8 500 HOURS ...................................................................................................................... 3.9 1000 HOURS .................................................................................................................. 3.10 2000 HOURS .................................................................................................................. 3.10 LUBRICATION POINTS DIAGRAM, LEVELLER ............................................................ 3.9 SWING DRIVE LUBRICATION GEARBOX LOWER BEARINGS .................................................................................. 3.15 GEARBOX UPPER GEARING ...................................................................................... 3.15 SWING PINION AND SWING BEARING ...................................................................... 3.15 TORQUE CHART ............................................................................................................... 3.30 TORQUE CHART, GENERAL ........................................................................................... 3.31 TORQUE, FLUID CONNECTIONS .......................................................................... 3.32, 3.34

Tigercat S860C/LS870C Shovel Logger

Lubrication and Maintenance

PREVENTIVE MAINTENANCE SCHEDULE NEW MACHINE MAINTENANCE

*INITIAL PRE-DELIVERY INSPECTION:PERFORM THE INITIAL PRE-DELIVERY INSPECTION USING Tigercat FORM NUMBERS 5281 AND 5282; "PDI AND 50-100 HOUR INSPECTION REPORT"

*FIRST 50-100 HOUR INSPECTION AND SERVICE REPORT:WITH THE OWNER'S MECHANIC PRESENT, PERFORM AN INSPECTION AND SERVICE ACCORDING TO THE Tigercat FORM NUMBERS 5281 AND 5282; "PDI AND 50-100 HOUR INSPECTION REPORT" THIS MUST BE COMPLETED WITHIN THE FIRST 50-100 HOUR TIME FRAME.

*IMPORTANT: TO QUALIFY FOR CONTINUED WARRANTY, THIS REPORT MUST BE COMPLETED AND RETURNED TO Tigercat Industries Inc. WARRANTY DEPARTMENT. NOTE: Use of filters other than genuine Tigercat replacement filters is not recommended.

Tightening points:~ All hydraulic connections Hose clamps

Refer to diesel engine service manual and attachment manual for additional required maintenance at this scheduled time period.

All cylinder and boom pin retainers Check all leveller pivot bearing retaining bolts (If equipped with leveller) Check swing bearing bolt torque

IMPORTANT

Engine mounting bolts Pump mounting bolts

BEFORE DRIVING MACHINE ENSURE THAT THE TRACK TENSION (SAG) IS SET CORRECTLY.

Track shoe bolts

TRACK SAG MAY BE SET LESS THAN SPECIFIED FOR SHIPPING PURPOSES.

Track roller retaining bolts Track sprocket retaining bolts Track drive gearbox mounting bolts Track drive motor mounting bolts Swing gearbox mounting bolts

UNDERSIDE OF TRACK GUARD

Swing motor mounting bolts Cab securing bolts

SAG DIMENSION

• •

UPPER SURFACE OF TRACK SHOE

Any other loose nut, bolt or fitting

853ILL8

MEASURING SAG DIMENSION

REFER TO SECTION 11 IN THE SERVICE MANUAL FOR THIS PROCEDURE. 3.2

Tigercat S860C/LS870C Shovel Logger

Lubrication and Maintenance

TIGERCAT OIL SAMPLING PROGRAM Using the Tigercat Advanced Oil Analysis Program on a regular basis is an excellent preventative maintenance tool.

Studies have shown that it is possible to receive a 10 to 1 payback when looking at the amount saved on repair costs to the amount invested in a scheduled oil analysis program. Some of the benefits of a sampling program include: •

Detect problems early before they become major catastrophic failures.

•

Better ability to schedule downtime and forecast cost of repairs.

•

Monitor maintenance schedules and practices and confirm that the required maintenance is being done on time.

•

Increase used equipment value by providing proof of proper maintenance.

This Program uses the most modern technology available to analyze all oil samples. Most test results are available within 24 hours after receipt of the sample and are supplied in an easy to understand report, which calls for specific action and makes detailed recommendations. This report is available as a mailed or faxed hardcopy, sent via e-mail or can be viewed on the internet.

This program will provide Tigercat machine owners access to an Advanced Oil Analysis Program for all major machine components including Engines, Hydraulic Circuits, Axles, Final Drives, Gearboxes, etc.

800 Series Models Recommended Testing Schedule Location First Sample Follow-up Samples Hydraulic Oil 100 Hours Every 1000 Hours or 6 Months Swing Drive Gearbox (if applicable*) 100 Hours Every Oil Change (250 Hours or 1.5 Months) Track Drive Gearboxes 100 Hours Every 1000 Hours or 6 Months Pump Drive Gearbox 100 Hours Every 1000 Hours or 6 Months (if applicable) * Note that swing drive gearbox oil sampling applies only to machines that use gear oil in the swing drive gearbox.

Tigercat Oil Analysis Kits are available from your Tigercat dealer parts department. If required, arrangements can also be made with your Tigercat dealer to supply and perform all of the required followup oil samples.

Refer also to OIL SAMPLE COLLECTION PROCEDURES in THIS SECTION for sample valve and drain plug locations.

TIGERCAT OIL ANALYSIS KITS Each kit includes a Pre-paid Sample Bottle and Sample Information Form. Pre-printed mailing labels are also included to ensure all samples are quickly returned directly to the lab for immediate analysis and results within 24 hours of receipt.

The same type of sample bottle can be used for all types of oil testing including: Hydraulic Circuits, Final Drives, Axles, Gearboxes, Engines, etc.

To ensure accurate and meaningful results are obtained, each kit also includes detailed instructions on how properly collect, prepare and ship the oil samples.

Contact your Tigercat Dealer Parts Department to order Kits.

3.3

Tigercat S860C/LS870C Shovel Logger

Lubrication and Maintenance

TIGERCAT OIL SAMPLING PROGRAM OIL SAMPLE COLLECTION PROCEDURES Fill out the Sample Information Form (SIF) completely and accurately. When taking multiple oil samples, fill out all of the required SIF forms in their entirety, prior to taking any oil samples. Then, immediately package each completed SIF form together with the matching oil sample in the black outer shipping container as each individual sample is taken. This will reduce the possibility of mixing up or incorrectly identifying the SIF forms and oil samples. Incorrectly identified samples could result in a false warning alarm.

HYDRAULIC SAMPLE VALVE

•• H855C-31

Hydraulic Oil Samples:

The accuracy of the lab analysis results is very dependent on the quality of the oil sample taken.

Collection of clean oil samples that are representative of the main body of oil are essential if meaningful lab results are to be obtained.

Erroneous readings may result if proper collection, handling, packaging and shipping practices are not followed prior to the sample being tested by the lab. To be able to accurately compare and trend the lab results over time, all follow-up samples should be consistently taken from the same location using the same techniques as all previous samples.

•

Ensure that all sample valves and drain plugs are clean and free of debris.

•

Remove the sample bottle cap only when ready to take the sample. Keep the cap clean – do not put it in your pocket or let it get contaminated in any way.

•

Do not allow any airborne dirt, etc. to enter the sample bottle.

•

Avoid contamination of the sample – replace the sample bottle cap immediately after filling the bottle to approximately ¾ full.

HYDRAULIC OIL

•

Hydraulic oil samples should be taken from the circulating oil flow at operating temperature, with no functions actuated, using sample valves that are permanently located on the machine whenever possible.

•

To obtain a representative oil sample, sample valves must be purged before the actual oil sample is taken. Drain a minimum of 3 or 4 ounces of oil into a separate container and discard this oil using approved recycling methods.

•

Replace the dust cover on the sample valve immediately after taking the oil sample and sealing the sample bottle.

Gearbox Samples:

All samples taken should be immediately forwarded to the lab for processing.

Contact your Tigercat dealer to purchase additional or replacement hydraulic sample valves or drain plugs.

In cases where oil samples must be pumped or otherwise drawn out of a reservoir or housing, a hand operated oil suction pump is also available from your Tigercat dealer.

3.4

•

These samples can be taken during the oil change process.

•

To obtain a representative oil sample, ensure the oil is warm and has not settled very long (within 30 minutes of shutdown).

•

Place the required drain container under the machine to capture the used oil to be discarded using approved recycling methods.

•

Remove the drain plug and allow approximately 50% of the oil to drain, then place the sample bottle in the stream of draining oil to obtain a representative sample.

Tigercat S860C/LS870C Shovel Logger

Lubrication and Maintenance

GENERAL During daily operation of the machine, the occurrence of exhaust leaks are usually accompanied by a change or increase in engine exhaust noise levels. These audible warnings cannot be ignored. Should any exhaust leaks occur during operation, the machine must be shut down immediately and not put back to work until the necessary repairs have been completed.

CAUTION ALL HANDLES, STEPS AND PLATFORMS MUST BE KEPT FREE OF GREASE, OIL, FUEL, MUD, SNOW, ICE AND FOREST DEBRIS. Clean around filler caps before checking or adding fluids.

Clean around hydraulic fittings before breaking connection. Plug or cap immediately.

Always have a fire extinguisher at hand.

For safety, always lower boom assembly to the ground when leaving cab, leaving machine unattended or during service.

Clean up all spills immediately.

Always use clean oil and containers.

Drain dirty oil while still warm.

Always install door safety struts when working on machine.

Do not exceed recommended fluid levels.

Service all hydraulic strainers and filters after the failure of a pump, motor, cylinder or valve.

Failures of this nature could contaminate the entire hydraulic system.

Top up diesel fuel at each shift to reduce contamination by condensation.

Before welding on machine, be sure to disconnect all electrical connections and follow all servicing safety precautions as outlined in the WELDING, PRIOR TO of SECTION 1 in THIS MANUAL.

Clean fire suppression system sensors.

CHECK EMERGENCY EXITS, MONTHLY:~ Two alternate exit routes are provided: side door emergency exit and escape hatch/ emergency exit. These are only to be used if the front door cannot be opened.

It is therefore essential that these emergency exits be checked at least once per month to ensure they are fully operational.

Refer to EMERGENCY EXIT MAINTENANCE GUIDE in SECTION 2 of the OPERATOR'S MANUAL for checking procedure.

When welding, secure ground connection as close to working position as possible to prevent arcing across machined surfaces or through bearings.

Clean away all branches, bark and chips.

Clean up all traces of oil to avoid fires.

Inspect the EXHAUST BLANKET and EXHAUST SYSTEM DAILY for any signs of LEAKAGE. Check for worn, cracked, broken, or damaged pipes or muffler. Also check for missing or damaged bolts or clamps. Should any exhaust leaks or defective parts be found, repairs must be made immediately. Engine exhaust leaks can cause fires, DO NOT OPERATE the machine until the exhaust leak is repaired.

*OIL LOST FROM LEAKAGE

LEAKAGE RATE ONE DROP IN 10 SECONDS ONE DROP IN 5 SECONDS ONE DROP PER SECOND THREE DROP PER SECOND DROPS BREAK INTO STREAM

PER DAY 0.424 0.852 4.26 14.2 90.83

LOST 0IL (LITERS) PER PER MONTH YEAR 12.72 152.0 25.6 306.6 127.76 1533.1 425.86 5110.31 2725.5 32706.0

3.5

PER DAY 0.112 0.225 1.125 3.75 24.00

LOST 0IL (GALLONS) PER PER MONTH YEAR 3.36 40.0 6.75 81.0 33.75 405.0 112.5 1350.0 720.0 8640.0

Tigercat S860C/LS870C Shovel Logger

Lubrication and Maintenance

FIRE PREVENTION Maintaining your machine properly will greatly extend its life and reduce your operating costs.

Fire can result in a machine loss which can be financially devastating.

CAUTION AFTER transporting (trucking) a machine from one job sight to the next, open all doors and access panels and blow off any debris that could have re-positioned itself onto the engine and exhaust parts due to wind turbulence caused by the journey.

1. Pine needles and bark when allowed to accumulate, form a fuel source that when ignited is extremely difficult to extinguish. A thorough program of regular cleaning and washing will reduce the possibility of a fire starting. In the event a fire does start, the regular cleaning program will improve the chances of successfully extinguishing a fire.

2. Pay close attention to wiring and plumbing routings during maintenance, ensure that ALL wiring harnesses or hydraulic hoses are properly restrained and clamped to prevent damage from chaffing.

3. Read the fire suppression system manual and have the system serviced regularly by qualified personnel.

4. In case of fire lower the boom system to the ground and shut off the engine before discharging the fire suppression system.

Also refer to FIRE PREVENTION in SECTION 1 of THIS MANUAL for additional information.

3.6

Tigercat S860C/LS870C Shovel Logger

Lubrication and Maintenance

SCHEDULED MAINTENANCE • ‡ Boom joints:

FREQUENTLY:~

Conventional Boom; 6-fittings - purge

• Check engine cooling air intake screens for possible restriction

ER Boom System; 6-fittings - purge • ‡ Cylinders; boom, stick & heel;

In broad leaf applications it may be necessary to reverse the cooling fan as frequently as every 10 mins.

Conventional Boom; 8-fittings - purge ER Boom System; 10-fittings - purge

• Check for debris, snow and ice buildup on emergency exits and remove accumulation immediately.

‡ Lubricating cylinder pins and boom joints:1. Ensure machine is on level ground.

2. Completely extend heel cylinder.

• ER Boom system:

3. Fully extend stick boom cylinder.

Periodically, the main boom must be lifted up as far as it will go and then lowered to operating height in an area free from overhead obstructions in order to circulate hydraulic oil from the cylinders back through the cooler and filters. This oil does not circulate through the cooler or filters during normal horizontal motion and the oil does not get completely changed during normal vertical motion, so it is important that this procedure be followed at least once every hour.

4. Force heel onto the ground.

860CS-008

5. While in this position lubricate all cylinder retaining pins and boom joints NOTE: This procedure will allow grease to flow to the normally "loaded side" of the pin/bearing surfaces.

EVERY 8 HOURS:~ • Perform frequently maintenance And in addition:~ • Check engine coolant level

Clean:~ • Oil cooler, engine radiator and enclosure screens.

• Check engine oil level

• Remove potentially damaging limbs or sticks.

• Drain water from fuel/water separator(s).

Note: On earlier machines (860*1501860*1699, 870*1501-870*1699) both engine mounted and remote mounted fuel filters are equipped with water separators. Later machines (860*1700 and up, 870*1700 and up) have one engine mounted water separator.

Check:~ • For leakage around hydraulic components and flexible hoses.

• For loose nuts, bolts and fittings.

• Condition and tension of belts.

• Visually check condition of tracks.

• Check air intake precleaner operation

• Exhaust system for leaks.

• Check air cleaner unloader valve

• Conduct an overall visual inspection.

• Check air intake filter restriction indicator

• Refer to diesel engine service manual and attachment manual for additional required maintenance at this scheduled time period.

• Check hydraulic oil level • Check swing drive gear box upper bearing gear oil level Lubricate:~ • Swing pinion; 1-fitting - 10 shots • Cylinders, Levelling; 4-fittings total - purge (If equipped with leveller) • Thrust bearing, Levelling; 2-fittings - purge (If equipped with leveller)

3.7

Tigercat S860C/LS870C Shovel Logger

Lubrication and Maintenance

SCHEDULED MAINTENANCE EVERY 24 HOURS :~

EVERY 250 HOURS:~

• Perform "frequently" maintenance

• Perform frequently maintenance

• Perform 8 hour maintenance

• Perform 8 hour maintenance

And in addition:~

• Perform 24 hour maintenance

• Lubricate swing bearing; 1-fitting - 10 shots while swinging

• Perform 125 hour maintenance And in addition:~ • Check all hydraulic pressures

EVERY 125 HOURS:~

• Replace air intake primary element.

• Perform "frequently" maintenance

• Replace oil in track drive gearboxes with drain plug at 6 O'clock position and fill plug at 9 O'clock.

• Perform 8 hour maintenance • Perform 24 hour maintenance

• Lubricate swing drive gearbox lower bearing; 2 fitting - 5 shots.**Do not use power grease gun.

And in addition:~ • Check return filter bypass light is NOT ON with engine running at high idle with oil flow and oil at operating temperature

**With swing gearbox at operating temperature slowly add 5 shots of lithium based ep2 to each side of the gearbox. Note: During cold weather the swing function must be operated for several hours to achieve operating temperature.

Caution: Do not force grease, gearbox failure may result. Do not use winter grease. Grease should purge from gearbox pinion seal.

• Check track gearboxes oil level with level plug at 9 O'clock and other plug at 6 O'clock.

• Check battery fluid level unless maintenance free • Check hydraulic pump and motor securing bolts

• Drain and replace swing drive gear box upper bearing gear oil. Refer to lubrication schedule chart in THIS SECTION recommended oils.

• Check torque tightening points as per new machine maintenance • Carry out A/C system inspection; Refer to CHECKING THE AIR CONDITIONING SYSTEM in THIS SECTION

• Lubricate leveller, intermediate pivot points; 2fittings total - purge. Remove/replace protection plugs to access.

(If equipped with leveller)

Visually check for damage to:~ • Main and stick booms

• Lubricate leveller, upper pivot points; 4-fittings total - purge. Remove/replace protection plugs to access.

(If equipped with leveller)

• Tracks, track frames and carbody • Swing bearing area • Attachment Make repairs immediately Visually inspect for:~ • Frayed electrical wiring and hydraulic hoses

DANGER

NOTE: Neglecting the proper maintenance of these items can result in fire.

• Wear in any other components Clean/replace:~ • Inspect for debris buildup between radiator, oil cooler and A/C condenser • Refer to diesel engine service manual and attachment manual for additional required maintenance at this scheduled time period.

23526A R0

3.8

TO AVOID PERSONAL INJURY OR DEATH USE SUPPORT BRACE AS SHOWN WHEN SERVICING.

Tigercat S860C/LS870C Shovel Logger

Lubrication and Maintenance

SCHEDULED MAINTENANCE Lubricate:~ • Door and roof hinges; 12 fittings - 1 shot

EVERY 500 HOURS:~ • Perform frequently maintenance

• Roof cylinder pins apply oil liberally.

• Perform 8 hour maintenance

• Other door hinges; apply oil liberally

• Perform 24 hour maintenance

Check:~ • Torque on swing bearing and swing gearbox retaining bolts.

• Perform 125 hour maintenance • Perform 250 hour maintenance And in addition:~

• Torque on track drive gearboxes and motor mounting bolts.

• Replace engine coolant filter §.

• Replace engine fuel filter(s) §.

• Check track rollers for leakage. Rollers are filled with oil and are considered to be maintenance free. If a lubricant leakage is detected the rollers must be removed, repaired and replaced.

Note: Earlier machines (860*1501-860*1699, 870*1501-870*1699) have one engine mounted fuel filter and a remote mounted fuel filter/water separator. Later machines (860*1700 and up, 870*1700 and up) have two engine mounted fuel filters.

• Check track idler assembly for leakage, the bearing is filled with oil and is considered to be maintenance free. If a lubricant leakage is detected the idler must be removed, repaired and replaced.

• Replace filter in remote mounted fuel filter/ water separator § (if equipped - earlier machines only).

• Refer to diesel engine service manual and attachment manual for additional required maintenance at this scheduled time period.

• Replace air intake safety element.

• Replace hydraulic oil pre-fill filter §. † • Replace hydraulic oil return filters. § Refer to FILTERS - REMOVE AND REPLACE in THIS SECTION.

† Use of filters other than genuine Tigercat replacement filters is not recommended.

LEVELLING CYLINDER 2 FTG/8

THRUST BEARING 1 FTG/8

• THRUST BEARING

• •

1 FTG/8

•

• •

• •

UPPER PIVOT BEARING 2 FTG/250

LEVELLING CYLINDER

INTERMEDIATE PIVOT BEARING

2 FTG/8

1 FTG/250 2 SIDES

2 SIDES 830-51

LEVELLER COMPONENT LUBRICATION POINTS 3.9

Tigercat S860C/LS870C Shovel Logger

Lubrication and Maintenance

SCHEDULED MAINTENANCE EVERY 1000 HOURS:~

OPEN PLUG OR FITTING TO VENT AIR FROM SYSTEM

• Perform frequently maintenance • Perform 8 hour maintenance • Perform 24 hour maintenance • Perform 125 hour maintenance • Perform 250 hour maintenance • Perform 500 hour maintenance And in addition check:~ • Fuel in-tank strainer • Replace air cleaner unloader valve

• •

••

860CS-020

VENTING AIR FROM HYDRAULIC SYSTEM

EVERY 2000 HOURS:~

VENT AIR FROM FITTING OR PLUG

• Perform frequently maintenance • Perform 8 hour maintenance • Perform 24 hour maintenance • Perform 125 hour maintenance • Perform 250 hour maintenance • Perform 500 hour maintenance • Perform 1000 hour maintenance And in addition:~ • Replace turbocharger rubber inlet elbow and coupling - High temperatures in this area can cause the rubber to harden. See AIR INTAKE MAINTENANCE in THIS SECTION

•

• Check ALL air intake tubing, rubber couplings and band clamps for signs of wear and leakage

860C-133

•

COOLING FAN MOTOR VALVE PLUGS

• Replace hydraulic tank breather.

•

• Drain and refill hydraulic oil tank with recommended hydraulic oil. See APPROVED HYDRAULIC OILS in THIS SECTION Check to ensure that the hydraulic oil type selected in the computer program matches the oil type being used. Adjust oil type if needed.

This will allow the program to optimize the cooling and warnings functions to best suite the oil being used. Refer to COMPUTER CONTROL SYSTEM ~ ALTERNATE MENUS~MACHINE SERVICE - HYDRAULIC OIL in SECTION 2 of the OPERATOR'S MANUAL or SECTION 6 of the SERVICE MANUAL, for selecting hydraulic oil type setting procedure.

It is strongly recommended that a program of regular oil testing be used. Oil change intervals can be established from oil test results

860C-134

••

FAN DRIVE CONTROL VALVE

NOTE: When refilling the hydraulic system, vent pumps, motors and valves of air by opening a plug or hose fitting located near or on top of the pumps, motors and valves until oil free of air is seen flowing out of the plug or hose fitting.

3.10

Tigercat S860C/LS870C Shovel Logger

Lubrication and Maintenance

SCHEDULED MAINTENANCE Failure to vent air from the hydraulic system could cause serious damage to hydraulic components. Tighten plugs or fittings and clean up any spilled oil when completed.

NOTE: Changing strainers, filters and replacing the hydraulic oil tends to aerate the oil. For maximum pump life, the machine should sit for 1 hour after servicing to allow entrained air to escape from the oil prior to applying working pressures to the pumps.

NOTE: Check all hydraulic system components especially cooling fan for proper operation after hydraulic oil has been replaced.

3.11

Tigercat S860C/LS870C Shovel Logger

Lubrication and Maintenance

APPROVED HYDRAULIC OILS In addition to providing the vehicle with its normal operational functions, hydraulic oil is also used to fill the swing gearbox and brake.

Use one of the following oils to fill or replenish the hydraulic system.

®

Tigercat

HYDRAULIC OIL OPERATING RANGE (Not suitable for axle applications)

OPERATING TEMP. RANGE LOWEST START-UP TEMP.

HYDRAULIC OIL TEMPERATURE -40

OIL TYPE

-30

-40

-20

-20 0

-10

0 20

10 40

20 60

30 80

40

50

60

70

100

120

140

160

80 180

90 200

100

°C 220°F

CITGO MYSTICK HVI 32 MYSTICK HVI 46 MYSTICK HVI 68 CHEVRON RYKON PREMIUM 32 RYKON PREMIUM 46 RYKON PREMIUM 68 ESSO / EXXON UNIVIS N22 UNIVIS N32 UNIVIS N46 UNIVIS N68 IRVING OIL HYDRAULIC LP 22 HYDRAULIC LP 32 HYDRAULIC LP 46 HYDRAULIC LP 68 MOBIL MOBIL DTE 12M (ISO 22) MOBIL DTE 13M (ISO 32) MOBIL DTE 15M (ISO 46) MOBIL DTE 16M (ISO 68) PETRO-CANADA HYDREX MV 22 HYDREX MV 36 HYDREX MV 60 SHELL TELLUS T22 TELLUS T32 TELLUS T46 TELLUS T68 TEXACO RANDO HDZ 22 RANDO HDZ 32 RANDO HDZ 46 RANDO HDZ 68

CAUTION

OPERATING MACHINE OUTSIDE LIMITS SHOWN WILL RESULT IN FAILURE OF HYDRAULIC COMPONENTS

5168AR03

HYDRAULIC OIL TEMPERATURE OPERATING RANGE

3.12

Tigercat S860C/LS870C Shovel Logger

Lubrication and Maintenance

®

Tigercat Model S860C/LS870C FILTER AND LUBRICATION SCHEDULE REFER TO Tigercat OPERATOR'S MANUAL FOR FURTHER INFORMATION

36

9.5

•

•

QTY

USG

CHANGE COOLANT EVERY 2 YEARS

REMARKS/LUBRICANT

LITRE

2000

CAPACITY 1000

500

250

125

8

ITEM NO.

SERVICE EVERY DESCRIPTION

60% ANTIFREEZE ** 40% DISTILLED WATER

1

COOLING SYSTEM CUMMINS QSL9….

CHK

2

ENGINE OIL/FILTER CUMMINS QSL9...

CHK •

3

PRIMARY FUEL FILTER (ENGINE) EARLIER MACHINES LATER MACHINES

DRN -

REP REP

1 1

SECONDARY FUEL/WATER SEPARATOR EARLIER MACHINES (REMOTE) LATER MACHINES (ENGINE)

DRN DRN

REP REP

1 1

4

5

ENGINE COOLANT FILTER*

6

IN-TANK FUEL STRAINER

7

AIR INTAKE PRECLEANER

8

AIR INTAKE PRIMARY ELEMENT

9

AIR INTAKE SAFETY ELEMENT

10

HYDRAULIC TANK

11

HYDRAULIC OIL PRE-FILL FILTER

12

HYDRAULIC OIL RETURN FILTERS, (SPIN ON)

CHK

13

TRACK DRIVE GEARBOX;

†† CHK

14

TRACK ROLLERS AND IDLERS CHECK FOR LUBRICANT LEAKAGE

15

SWING BEARING ***

16

SWING PINION

17

SWING GEARBOX LOWER BEARING

18

19 20

REP

• SEE ENGINE MANUFACTURER’S SERVICE MANUAL FOR PROCEDURES, CAPACITIES AND REPLACEMENT INTERVALS

1 CHK

DRAIN TANK, CLEAN OR REPLACE AS NECESSARY

CHK REP REP CHK

* CUMMINS 'C' AND SQL9 ENGINES

1

CLEAN BOWL AS REQUIRED

1

CHECK FILTER RESTRICTION INDICATOR WITH ENGINE RUNNING. CLEAN UNLOADER VALVE EVERY 8 HRS, REPLACE EVERY 1000 HRS.

1 D/R

190

50

1

DRAIN AND REFILL AT SEASONAL OIL CHANGE SEE APPROVED HYDRAULIC OILS* *Tigercat RECOMMENDS REGULAR USE OF AN OIL TESTING PROGRAM.

REP †

1

REP †

6

CHECK RESTRICTION INDICATOR LIGHT IN CAB WITH ENGINE RUNNING AT FULL AND WITH FLOW

D/R

6

1.5

2

FILL WITH S 75W-90 (SPEC) RECOMMENDED SYNTHETIC GEAR OIL FOR SEVERE DUTY APPLICATIONS †† CHECK OIL WITH LEVEL PLUGS AT 6 AND 9 O'CLOCK POSITIONS.

7.6

2

1

IF LEAKING REMOVE AND REPAIR FILL WITH SAE 80W-90 HT OIL, REFER TO 500 HOURS SCHEDULED MAINT. FOR DETAILS

LUB 24HR ***

10 SHOTS

1

GREASE WHILE SWINGING *** EVERY 24 HOURS LITHIUM BASE EP2 GREASE

LUB

10 SHOTS

1

GREASE WHILE SWINGING LITHIUM BASE EP2 GREASE

5 SHOTS EACH FITTING 13 3.5

1

LITHIUM BASE EP2 GREASE *REFER TO 250 HOURS SCHEDULED MAINTENANCE FOR DETAILS FILL WITH 75W-90 OR 80W140 SYNTHETIC GEAROIL TO BOTTLE FILL LINE LITHIUM BASE EP2 GREASE

CHK

LUB *

SWING GEARBOX UPPER GEARING

CHK

D/R

1

BOOM,STICK AND HEEL JOINTS - WITH CONVENTIONAL BOOM……….

- WITH ER BOOM SYSTEM…………….

LUB

PURGE

...6 …6

CYLINDERS; BOOM, STICK & HEEL - WITH CONVENTIONAL BOOM - WITH ER BOOM SYSTEM………...

LUB

PURGE

…8 …10

LITHIUM BASE EP2 GREASE

21

LEVELLER CYLINDERS

LUB

PURGE

4

LITHIUM BASE EP2 GREASE

22

LEVELLER THRUST BEARING

LUB

PURGE

2

LITHIUM BASE EP2 GREASE

23

LEVELLER PIVOTS

PURGE

3

LITHIUM BASE EP2 GREASE

24

DOOR AND ROOF HINGES

LUB

1 SHOT

12

LITHIUM BASE EP2 GREASE

25

DOOR CYLINDER PINS

LUB

LUBRICATE

4

APPLY OIL LIBERALLY

26

ATTACHMENT

LUB

SEE MANUFACTURER'S MAINTENANCE SCHEDULE

LITHIUM BASED EP2 GREASE CONTAINING MOLYBDENUM DISULFIDE ** ANTIFREEZE MUST MEET GM 6038M SPECIFICATIONS SEE ENGINE MANUFACTURER'S MAINTENANCE MANUAL † Use of filters other than genuine Tigercat replacement filters is not recommended.

S860C LUBCHART NOV 2006.XLS

3.13

LEGEND: CHK - CHECK DRN - DRAIN D/R - DRAIN AND REFILL LUB - LUBRICATE REP - REPLACE

Tigercat S860C/LS870C Shovel Logger ER BOOM SYSTEM (IF EQUIPPED)

Lubrication and Maintenance For additional safety precautions refer to ER BOOM SYSTEM PRECAUTIONS in SECTION 1 OF THIS MANUAL.

WARNING This machine may be equipped with an ER boom system. Because of this, it may behave in an unexpected manner compared to a conventional boom system.

When performing maintenance procedures or setting up a machine equipped with an ER boom system, the following points must be noted: The main and stick boom cylinder circuits are connected hydraulically. Thus, disconnecting a hydraulic line to a boom cylinder may cause either boom to move unexpectedly. The boom may also move unexpectedly if a port relief adjusting screw is unscrewed (counterclockwise) too far and the pressure drops below that which is required to hold the weight of the boom and head. Ensure that the head is resting squarely on a solid footing and the stick cylinders are fully extended, tank pressure is relieved and engine is shut off before disconnecting any hydraulic lines.

Also note that because of the hydraulic connection between the main boom and ER cylinders, the ER cylinder can overpower the stick cylinders under certain conditions, causing the stick boom to move unexpectedly. This most often occurs when setting the MAIN BOOM UP relief valve, causing the stick to extend, but it may also happen at other times if the relief settings are not correct. Ensure that all personnel and equipment are clear of the boom path and that there is sufficient overhead clearance for the head to rise before making any adjustments.

Before attempting to disconnect hydraulic hoses or perform work on the boom system, ensure that:(a) The machine is parked on level ground. (b) The hoist cylinder fully collapsed. c) The stick boom lowered to the ground and the booms supported as shown in Parking Boom fig.1 and fig. 2 below.

HOIST CYLINDER FULLY RETRACTED

•

HEEL FULLY SUPPORTED S860C-002X

PARKING BOOM. FIG.1

HOIST CYLINDER FULLY RETRACTED

•

TIP OF STICK BOOM FULLY SUPPORTED 860C-002

PARKING BOOM. FIG.2

3.14

Tigercat S860C/LS870C Shovel Logger SWING DRIVE LUBRICATION

Lubrication and Maintenance

250

20065A R0

250

20065A R0

• 860C-032

860C-148A

LOWER BEARING GREASE FITTINGS

LOWER BEARING GREASE FITTINGS LUBRICATION OF SWING DRIVE GEARBOX LOWER BEARINGS

CAUTION Do Not use a power grease gun to lubricate this machine. Use a hand grease gun only.

The cavity in the lower portion of the gearbox where the two lower bearings are housed is completely filled with grease.

Open the hydraulic pump compartment and locate the lube fittings. Using a hand grease gun, pump 5 shots of grease into each grease fitting. DO NOT OVERGREASE, make sure machine is warmed up in winter or lower seal can be damaged. Follow the lubricating procedure on the label located beside the grease fittings and also refer to SCHEDULED MAINTENANCE - 250 HOURS in THIS SECTION.

••

For additional information refer to SECTION 15 in the SERVICE MANUAL.

24 250

20065A R0

••

• 8 250

20065A R0

860C-032

GEAROIL BOTTLE

•

•• H860C-17

••

SWING PINION & BEARING FITTINGS

SWING DRIVE MOTOR

LUBRICATION OF SWING PINION AND SWING BEARING To lubricate the swing bearing, apply 10 shots grease while swinging every 24 hours to one of the two grease fittings located on the seat pedestal in the operator's cab. To lubricate the swing pinion (or teeth) apply 10 shots grease every 8 hours while swinging to the other grease fitting located on the seat pedestal. The grease fittings are clearly labelled.

MAIN VALVE

UPPER GEARING LUBRICATION

LUBRICATION OF SWING DRIVE GEARBOX UPPER GEARING

For lubrication schedule, refer to SCHEDULED MAINTENANCE in THIS SECTION.

The swing gearbox upper gearing is filled with gear oil. Use 75W-90 or 80W-140 synthetic gear oil.

Follow the lubricating procedure on the label located beside the gear oil bottle and also refer to SCHEDULED MAINTENANCE - 250 HOURS in SECTION 3 of THIS MANUAL.

For additional information refer to SECTION 15 in the SERVICE MANUAL.

For additional information refer to SECTION 15 in the SERVICE MANUAL. 3.15

Tigercat S860C/LS870C Shovel Logger CHECKING THE AIR CONDITIONING SYSTEM

Lubrication and Maintenance

Any service work must be performed by a certified A/C technician. The system should be charged with R134a refrigerant only. PAG (polyalkylene glycol) oil should be present in the system and must be used on 'O' rings and fittings during assembly.

A/C SYSTEM TOTAL CAPACITIES PAG OIL R134a REFRIGERANT (polyalkylene glycol) 3 LBS. 0 OZ.

REAR CLEAN-OUT DOOR

860C-121

7 OZ.

CAUTION

The compressor and charge valves are accessed on the right side of the engine. The receiver dryer is mounted to the fan shroud seal support bracket.

If using pressurized water or compressed air for cleaning, use at 30 psi. or less. Always use personal protective equipment (safety glasses) to guard against flying debris.

Perform following inspection along with 125 HOURS inspection outlined in SCHEDULED MAINTENANCE c. Check for dirt and debris; on the evaporator in THIS SECTION. coil located inside the A/C-heater unit and also the inside of the A/C-heater unit. Clean as a. Check re-circulating and fresh air filters in required. operator's cab. Refer to SECTION 2 of the OPERATOR'S MANUAL. CHECK A/C BELT TENSION AND ADJUST AS REQUIRED CHECK A/C CONDENSER CORE

•

••

• H860C-30

CHECK CONDITION OF A/C BELT

d. With engine stopped, check and adjust compressor drive belt tension. e. Check all A/C hoses for kinks.* f.

Run air conditioning system for 3 - 5 minutes.

g. Check to see that compressor clutch will engage.* h. Listen to compressor and blower motor for abnormal noises.* 860C-016.DWG

CHECK A/C CONDENSER CORE

i.

b. Check the condenser core for dirt and debris.

Clean as required. Refer to CLEANING A/C CONDENSER, OIL COOLER AND RADIATOR in SECTION 2 of the OPERATOR'S MANUAL.

3.16

Check air temperature exiting vents in cab.

Tigercat S860C/LS870C Shovel Logger

Lubrication and Maintenance

RADIATOR/OIL COOLER/CHARGE AIR COOLER

860C-020

j.

SIGHT GLASS INDICATES CONDITION OF CHARGE

Inspect sight glass on receiver dryer with A/C ON. A constant stream of bubbles indicates system requires charging.* Check colour in moisture indicator; BLUE is OK. PINK indicates desiccant material in dryer is saturated with moisture. In this situation replace receiver/dryer, evacuate system and recharge system with both refrigerant and PAG oil.*

• •

* Indicates that these repairs must only be carried out by a certified A/C technician.

For additional SERVICE information refer to the Tigercat A/C SERVICE MANUAL part number 18795A, available from Tigercat parts department.

MOISTURE INDICATOR BLUE - OK. PINK - REPLACE DRYER, RECHARGE SYSTEM

IMPORTANT

•• A/C RECEIVER/DRYER 860C-070

It is recommended that during cold weather when the A/C system is not in use, that it be run for a period of 5 minutes every 2 weeks.

This will circulate oil to all components of the A/C system.

A/C RECEIVER/DRYER 3.17

Tigercat S860C/LS870C Shovel Logger FILTERS - REMOVE AND REPLACE

Lubrication and Maintenance ENGINE FILTERS WARNING

IMPORTANT Failure to service and replace filters at the proper intervals specified in the manufacturer's manuals, could cause damage to the machine and result in the product warranty becoming NULL and VOID. Check Tigercat parts catalog for replacement filters.

Do not pre-fill engine fuel filters used on Cummins QSL9 engines Refer to the appropriate engine manufacturers operation and maintenance manual for correct procedures and time intervals when servicing the engine coolant, oil and fuel filters. Read and understand the SAFETY section in each of these manuals.

FUEL FILTER/WATER SEPARATOR, REMOTE MOUNTED

IMPORTANT Refer to the appropriate engine manufacturers operation and maintenance manual for correct procedures and time intervals when servicing the engine coolant, oil and fuel filters.

EARLIER MACHINES ONLY (860*1501-860*1699, 870*1501-870*1699) EARLIER MACHINES ONLY

FUEL TEMPERATURE SENSOR CONNECTION (NOT USED AT TIME OF PRINTING)

• ••

WATER SEPARATOR BOWL

•

FUEL HEATER CONNECTION (NOT USED AT TIME OF PRINTING)

•

FUEL FILTER ELEMENT

•

WATER-IN-FUEL SENSOR CONNECTION

DRAIN TAP

860C-030

WATER/SEDIMENT DRAIN VALVE

•• •• ENGINE FUEL FILTER/WATER SEPARATOR

CHECK FUEL LINE WATER SEPARATOR, REMOTE MOUNTED

(860*1501-860*1699, 870*1501-870*1699)

The fuel filter/water separator is a combination unit, with a replaceable fuel filter and a removable water sediment bowl on the bottom of the unit.

The water sediment bowl is only replaced if it becomes damaged or non-functional. For service and replacement intervals see SERVICE AND LUBRICATION CHART in THIS SECTION.

870-D36

SECONDARY FUEL FILTER/ WATER SEPARATOR

PRIMARY FUEL FILTER

••

• WATER-IN-FUEL SENSOR CONNECTION

DRAIN TAP

• ••• H860C-29

ENGINE FUEL FILTER AND FUEL FILTER/ WATER SEPARATOR (860*1700 AND UP, 870*1700 AND UP)

3.18

Tigercat S860C/LS870C Shovel Logger

Lubrication and Maintenance 11. Lubricate gasket for bottom of filter and water sediment bowl with clean engine oil and carefully hand tighten the water sediment bowl onto the new filter. Close the water drain valve.

EARLIER MACHINES ONLY

12. Lubricate the new 1” I.D. gasket with clean engine oil and install onto the threaded extension on the filter head.

13. Lubricate the gasket on top of the new filter with clean engine oil and prefill the filter with clean fuel.

WATER SEPARATOR BOWL

••

DRAIN TAP

14. Screw the new filter on to the filter head until the gasket makes contact with the seat and then hand tighten an additional 3/4 turn only.

15. For correct fuel priming procedure refer to the appropriate engine manufacturers maintenance manual. Priming the fuel system is not necessary with the Cummins QSL9 engine.

•

16. Start the engine and check for leaks.

860C-030

CHECK FUEL LINE WATER SEPARATOR, REMOTE MOUNTED

17. Clean up any spilled fuel before returning machine to operation.

Changing the filter: 1. Park machine on level ground with attachment resting on the ground.

2. Open engine enclosure doors fully and install roof safety strut.

3. Stop engine. Turn battery disconnect switch to the OFF position.

4. Wipe clean the area around the filter and head.

5. Place a suitable container below to catch the spilt fuel.

6. Wear face protection (in case of a fuel squirt) The fuel shut-off valve is located on the top of the fuel tank in the supply line, it is electronic and is shut OFF when the ignition key is OFF. 7. Remove and discard the small 1” I.D. gasket from the threaded extension on the filter head.

8. Remove the water sediment bowl from the bottom of the old filter. Discard this gasket also. Dispose of old filter and any fuel properly.

9. Clean the water sediment bowl.

10. Check the seating area for the gaskets on the filter head and the water sediment bowl and wipe clean.

3.19

Tigercat S860C/LS870C Shovel Logger 4

3

7

••

2

••

••

•

5

•

••

1

••

•• 6 860C-018

2

•••

••

1

••

••

6

••

4

3

••

••

5

Lubrication and Maintenance

7

5

•

FUEL TANK ASSEMBLY

860C-018X

••

FUEL TANK ASSEMBLY

FUEL TANK~

FUEL TANK~

860*1501 TO 860*1970 870*1501 TO 870*1970

860*1971 TO 860*2499 870*1971 TO 870*2499

COMPONENTS

COMPONENTS

1. Fuel Cap

1. Fuel Cap

2. Fuel Level Sender

2. Fuel Level Sender

3. Fuel Supply Shut-Off Solenoid Valve

3. Fuel Supply Shut-Off Solenoid Valve

4. Fuel Return Check Valve

4. Fuel Return Check Valve

5. Fuel Water Separator (if equipped -earlier machines only)

5. Drain Plugs - 3 plugs (one in bottom center of tank not shown)

6. Removable Cover Plates 7. Drain Plugs (3 plugs in bottom of tank not shown)

WARNING To lower the risk of causing accidental fires, DO NOT leave fuel or oil soaked rags laying around.

3.20

Tigercat S860C/LS870C Shovel Logger

Lubrication and Maintenance

COVER PLATE

•• STRAINER

STRAINER

••

••

H855C-103 860C-025

FUEL TANK STRAINER

FUEL TANK STRAINER

FUEL TANK STRAINER ~ 860*1501 to 860*1970 / 870*1501 to 870*1970 A stainless steel 150 micron fuel strainer is screwed onto the end of the fuel supply pipe located inside the fuel tank. The strainer is accessible by removing the R.H. fuel tank cleanout cover.

CHANGING/CLEANING THE STRAINER: NOTE: This should only be required if excessive quantities of foreign material has built up inside the tank.

1. Park machine on level ground with felling head resting on the ground.

2. Stop engine. Turn battery disconnect switch to the OFF position.

3. Drain the fuel tanks. Drain plugs accessible from underside of upper frame.

4. Disconnect the fuel supply and return hoses at the fuel tank. Remove the R.H. cleanout cover and “O” ring.

5. Before removing strainer, clean any debris from inside bottom of tank(s) and wipe clean.

6. Remove the fuel strainer using hex on end of strainer. Carefully clean strainer (NOTE: rough handling can cause damage).

7. Check for a buildup of foreign material where the strainer screws onto the pipe.

8. Reinstall the strainer.

9. Reinstall fuel tank cover plate with “O” ring and reinstall fuel supply and return hoses.

10. Refuel and check for leaks.

11. Turn battery disconnect switch ON and start engine, check for leaks again.

12. Clean up any spilled fuel before returning machine to operation.

FUEL TANK STRAINER ~ 860*1971 TO 860*2499 / 870*1971 TO 870*2499 A stainless steel 150 micron fuel strainer is screwed onto the end of the fuel supply pipe located inside the fuel tank. The strainer is accessible by removing the R.H. fuel tank cleanout cover.

CHANGING/CLEANING THE STRAINER: NOTE: This should only be required if excessive quantities of foreign material has built up inside the tank.

1. Park machine on level ground with attachment resting on the ground.

2. Stop engine. Turn battery disconnect switch to the OFF position.

3. Drain the fuel tanks. Drain plugs accessible from underside of upper frame.

4. Remove the rear cleanout cover and “O” ring.

5. Before removing strainer, clean any debris from inside bottom of tank(s) and wipe clean.

6. Remove the fuel strainer using hex on end of strainer. Carefully clean strainer (NOTE: rough handling can cause damage).

7. Check for a buildup of foreign material where the strainer screws onto the pipe.

8. Reinstall the strainer.

9. Reinstall fuel tank cover plate with “O” ring.

10. Refuel and check for leaks.

11. Turn battery disconnect switch ON and start engine, check for leaks again.

12. Clean up any spilled fuel before returning machine to operation.

3.21

Tigercat S860C/LS870C Shovel Logger

Lubrication and Maintenance HYDRAULIC TANK PRESSURIZATION INSTRUCTIONS.

HYDRAULIC FILTER SERVICING GUIDELINES

IMPORTANT: PRESSURIZED HYDRAULIC TANK. 34.5 kPa (5 psi) MAXIMUM. Before servicing hydraulic system, release air pressure from tank using air vent valve.

IMPORTANT

NEVER PRE-FILL HYDRAULIC FILTERS

To release pressure from the hydraulic tank:

Tigercat generally does not recommend the prefilling of spin-on filters due to the risk of damage to the hydraulic system caused by unfiltered oil.

Unfiltered oil used to pre-fill filters enters directly into the hydraulic circuit. Contaminants in unfiltered oil can cause significant and costly damage to hydraulic valves, pumps and motors. The cleanliness of hydraulic oil cannot be guaranteed unless it is always prefiltered before use.

FILTER BREATHER

AIR VENT VALVE HANDLE (SHOWN IN UP POSITION) UP = CLOSED DOWN = OPEN

• ••

PRESSURE GAUGE 5 psi MAX (34.5 kPa)

••

IMPORTANT Contaminated hydraulic fluid can lead to premature failure of hydraulic components and costly repairs. Filters must be replaced at the recommended time intervals, Refer to SCHEDULED MAINTENANCE in THIS SECTION. Use of hydraulic oil filters other than the Tigercat brand could lead to severe wear and rapid failure of hydraulic system components.

WARNING

WARNING, HOT HYDRAULIC OIL AND HOT MACHINE SURFACES CAN CAUSE SERIOUS BURNS!

•

Before servicing the machine, allow the hydraulic system and machine surfaces to cool down.

•

Use a thermometer to check surface and system temperatures to ensure it is safe to begin service work.

•

DO NOT begin service work until the surface or system temperature has cooled down to below 38°C (100°F)!

••

860C-148

SCHRADER VALVE ~ ADD 5 psi (34.5 kPa) AIR PRESSURE TO PRESSURIZE TANK AFTER SERVICE IS COMPLETED

Wearing eye protection, release air from the hydraulic tank by opening the AIR VENT VALVE. Pull valve handle down 90° to open. Push valve handle up to close.

Note: Expelled air from vent valve will blow accumulated loose debris in the enclosure.

Releasing hydraulic tank pressure in the event of a hose breakage may reduce oil loss.

IMPORTANT: AIR VENT VALVE MUST BE OPENED BEFORE CHANGING HYDRAULIC FILTERS AND STRAINERS OR PERFORMING ANY OTHER SERVICE ON HYDRAULIC CIRCUITS. DO NOT OPERATE MACHINE WITH THE AIR VENT VALVE IN THE OPEN POSITION. During a filter change or return hose replacement, air is able to enter the return hydraulic circuit. It is important to bleed as much of this air as possible out prior to restarting the machine. See HYDRAULIC OIL RETURN FILTERS "filter change procedure" for instructions on bleeding air from return circuit. AIR BUBBLES IN THE HYDRAULIC SYSTEM WILL DAMAGE THE PUMPS. After service is completed, close air vent valve and add air pressure from a clean air source to the hydraulic tank via the schrader valve. Do not exceed 34.5 kPa (5 psi).

3.22

Tigercat S860C/LS870C Shovel Logger

Changing the filter:

IMPORTANT PRESSURIZED HYDRAULIC TANK. 34.5 kPa (5 psi) MAXIMUM. Before servicing hydraulic system, wearing eye protection, release air pressure from tank using air vent valve.

FILTER BREATHER MANIFOLD

• •• S855C-001A H855C-001

AIR VENT VALVE HANDLE

••

PRESSURE GAUGE

•

••

1. Park machine on level ground with felling head resting on the ground. Stop engine. The prefill filter is accessed through the left hand access door inside the hydraulic fill pump compartment.

2. Wearing eye and face protection, release air pressure from hydraulic tank using air vent valve.

3. Wipe clean the area around the filter and head.

4. Place rags below to catch the spillage of oil.

•

AIR VENT EXHAUST

Lubrication and Maintenance

SCHRADER VALVE

After service is completed, close air vent valve and add air pressure from a clean air source to the hydraulic tank via the schrader valve. Do not exceed 34.5 kPa (5 psi).

5. Wearing face protection (in case of an oil spray), unscrew the old filter. Dispose of old filter and any oil properly.

6. The Tigercat spin-on filter element is supplied with two gaskets. The round ('O' ring style) section gasket is used for all return filters.

Discard the square section gasket.

FILTER - HYDRAULIC TANK PRE-FILL

FILTER HEAD

•

There is a hydraulic oil pre-fill filter installed in the fill line to filter oil prior to entering the hydraulic tank. For service and replacement intervals see SERVICE AND LUBRICATION CHART in THIS SECTION. HYDRAULIC PRE-FILL OIL FILTER BEHIND FIRE SUPPRESSION CYLINDER

• GASKET

• FILTR_SEALS 2

FILTER ELEMENT

'O' RING GASKET INSTALLATION

Remove used gasket and clean gasket seat in head.

Apply clean oil to new gasket surfaces.

Install new gasket on inside lip of filter.

Do not prefill filter *. Screw on new filter until gasket makes contact with filter head.

860C-059

HYDRAULIC FILL PUMP FILTER (860*1501-860*1570, 870*1501-870*1570)

Tighten filter until top edge makes metal to metal contact with filter head. (approximately 1 1/2 additional turns after gasket contact) DO NOT use bottom nut for filter installation or damage/leakage may result. Bottom nut is to assist in filter removal only.

7. Close air vent valve and add air pressure from a clean air source to the hydraulic tank via the schrader valve. Do not exceed 34.5 kPa (5 psi).

8. Start the engine and check for leaks.

860*1571 TO 860*1970 870*1571 TO 870*1970

860*1971 TO 860*2499 870*1971 TO 870*2499

860C-130

H855C-080

9. Clean up any spilled oil before returning machine to operation.

HYDRAULIC FILL PUMP FILTER

3.23

Tigercat S860C/LS870C Shovel Logger HYDRAULIC OIL RETURN FILTERS 1

Lubrication and Maintenance

HYDRAULIC FILTER SERVICING GUIDELINES

3

••

IMPORTANT

•• •• •

NEVER PRE-FILL HYDRAULIC FILTERS

2

Tigercat generally does not recommend the prefilling of spin-on filters due to the risk of damage to the hydraulic system caused by unfiltered oil.

Unfiltered oil used to pre-fill filters enters directly into the hydraulic circuit. Contaminants in unfiltered oil can cause significant and costly damage to hydraulic valves, pumps and motors.

The cleanliness of hydraulic oil cannot be guaranteed unless it is always prefiltered before use.

Contaminated hydraulic fluid can lead to premature failure of hydraulic components and costly repairs. Filters must be replaced at the recommended time intervals, Refer to SCHEDULED MAINTENANCE in THIS SECTION. Use of hydraulic oil filters other than the Tigercat brand could lead to severe wear and rapid failure of hydraulic system components.

860C-019

860*1501 TO 860*1970 - 870*1501 TO 870*1970 3

1

••

• • •

2

860*1971 TO 860*2499 - 870*1971 TO 870*2499 H855C-061

HYDRAULIC OIL TANK

There are six replaceable filters (3) mounted on filter heads beside the tank (1) and three mesh type reusable strainers on the end of each return tube in the reservoir.

The filters should be checked/changed at the intervals specified in the LUBRICATION AND MAINTENANCE SCHEDULE in SECTION 3 of THIS MANUAL. If the FILTER BYPASS* warning light comes on between scheduled maintenance intervals, STOP THE MACHINE and change these filter elements.

WARNING

*NOTE: FILTER BYPASS warning light may come on if oil is not brought up to temperature after cold start ups. Refer to MACHINE PREPARATION in SECTION 2 of the OPERATOR'S MANUAL.

WARNING, HOT HYDRAULIC OIL AND HOT MACHINE SURFACES CAN CAUSE SERIOUS BURNS!

For service and replacement intervals see SERVICE AND LUBRICATION CHART in THIS SECTION.

860C-020.DWG

HYDRAULIC OIL FILTERS 3.24

•

Before servicing the machine, allow the hydraulic system and machine surfaces to cool down.

•

Use a thermometer to check surface and system temperatures to ensure it is safe to begin service work.

•

DO NOT begin service work until the surface or system temperature has cooled down to below 38°C (100°F)!

Tigercat S860C/LS870C Shovel Logger

Lubrication and Maintenance Apply clean oil to new gasket surfaces.

Install new gasket on inside lip of filter.

DO NOT pre-fill filter. Screw on new filter until gasket makes contact with filter head.

Tighten filter until top edge makes metal to metal contact with filter head. (Approximately 1 1/2 additional turns after gasket contact) DO NOT use bottom nut for filter installation or damage/leakage may result. Bottom nut is to assist in filter removal only.

11. Close AIR VENT VALVE, push handle UP.

IMPORTANT: PRESSURIZED HYDRAULIC TANK. 34.5 kPa (5 psi) MAXIMUM. Before servicing hydraulic system, wearing eye protection, release air pressure from tank using air vent valve.

FILTER BREATHER MANIFOLD

•• •

•• S855C-001A H855C-001

AIR VENT VALVE HANDLE PRESSURE GAUGE

•

•• •• SCHRADER VALVE

AIR VENT EXHAUST

Filter change procedure: 1. Park the machine on level ground with the attachment resting on the ground.

2. Open enclosure roof and left side enclosure door.

3. Stop engine.

4. Turn the BATTERY DISCONNECT SWITCH to the ‘OFF’ position.

Note: Levelling machines are equipped with a service ladder, which should be utilized for service access to the left side of the enclosure.

5. Wearing eye protection, release air from the hydraulic reservoir by opening the AIR VENT VALVE. Pull handle DOWN 90° to open valve.

Note: Air pressure expelling from the vent valve will blow accumulated loose debris in the compartment.

6. Wipe clean the area around the filter and head.

7. Wearing eye and face protection (in case of an oil spray), unscrew the old filter.

8. Dispose of old filter and any oil properly.

9. Drain away any accumulation of oil in the tray (if equipped) by using the drain hose routed through the floor to a waste oil container.

10. The Tigercat spin-on filter element is supplied with two gaskets. The round ('O' ring style) section gasket is used for all return filters.

Discard the square section gasket.

•

FILTER HEAD

• GASKET

• FILTR_SEALS

FILTER ELEMENT

'O' RING GASKET INSTALLATION

Remove used gasket and clean gasket seat in head.

•

•• RETURN MANIFOLD

••

COUPLER CONNECTION BLEED HOSE

S855C-004

••

WASTE OIL CONTAINER

BLEEDING AIR FROM HYDRAULIC RETURN CIRCUIT

12. Attach bleed hose (located in the compartment behind cab above hydraulic tank) to the coupler on the return manifold.

13. Route hose to a waste oil container.

14. Use fill pump to raise hydraulic oil level up to the FULL line, replacing oil lost during filter change.

15. As oil is being pumped into the tank, purge air out the bleed hose from the return manifold until a steady stream of oil is coming from the bleed hose.

16. Disconnect bleed hose from the coupling at the manifold.

17. Clean up any spilled oil.

18. If oil level reaches full mark before air is completely bled, pressure can be added to the hydraulic tank via the schrader valve from a clean air source (ie: compressed air from service truck or shop). Monitor the hydraulic reservoir pressure gauge when adding air pressure. Do not exceed 34.5 kPa (5 psi).

19. Start the engine and check for leaks.

20. Run engine at IDLE speed for at least 5 minutes to purge any remaining air from the filter system.

Then STOP the engine for 15 minutes to allow air bubbles in the hydraulic tank to rise.

21. Recheck hydraulic oil level – top up as needed.

3.25

Tigercat S860C/LS870C Shovel Logger HYDRAULIC OIL RETURN STRAINERS/DIFFUSERS

Lubrication and Maintenance

IMPORTANT: PRESSURIZED HYDRAULIC TANK. 34.5 kPa (5 psi) MAXIMUM. Before servicing hydraulic system, wearing eye protection, release air pressure from tank using air vent valve.

FILTER BREATHER MANIFOLD

•• S855C-001A

AIR VENT EXHAUST

••

AIR VENT VALVE HANDLE

•• •

1

••

••

PRESSURE GAUGE

1 860C-027

••

860*1571 TO 860*1970 870*1571 TO 870*1970

•

860C-019X 860C-029

H855C-061

860*1971 TO 860*2499 870*1971 TO 870*2499

HYDRAULIC TANK CLEAN-OUT COVER/S SCHRADER VALVE

STRAINER/ DIFFUSERS

••

••

• •• •

RETURN TUBE STRAINER/DIFFUSERS There are three reusable strainers/diffusers on the return tubes. The strainers should be inspected whenever the hydraulic tank is drained. See SCHEDULED MAINTENANCE in THIS SECTION. For service and replacement intervals see SERVICE AND LUBRICATION CHART in THIS SECTION. CHANGING OR CLEANING THE STRAINER: This should be performed in the event of a pump failure or hydraulic oil contamination.

1. Park machine on level ground with felling head resting on the ground. Position upper frame to allow access to the drain plug in the bottom of hydraulic reservoir.

2. Stop engine.

3. Open service enclosure doors and install safety strut.

4. Turn BATTERY DISCONNECT SWITCH to the 'OFF' position.

5. Wearing eye protection, release air from the hydraulic tank by opening the AIR VENT VALVE. Pull handle DOWN 90° to open valve.

6. Drain the hydraulic tank via a drain plug in the bottom of the tank.

7. Remove the round access cover plates (1) and 'O' rings.

8. Before removing the strainers, clean any debris from the bottom of the tank and wipe it clean.

9. Remove the three hydraulic oil return strainers using the hex on the end of strainer. Carefully clean the strainers (they may be damaged by rough handling).

10. Check for a buildup of foreign materials where the strainers screw onto the pipes and cover plate.

11. Reinstall the strainers using the hex on end.

12. Reinstall access cover plates with NEW “O” rings.

13. Close air vent valve (push handle up). Add air pressure to the hydraulic tank via the schrader valve from a clean air source. Do not exceed 34.5 kPa (5 psi).

14. Add hydraulic oil to tank using fill pump.

15. Bleed air from the main, attachment, saw pumps and fan valve by loosening the case drain hose fittings at each pump connection.

16. Continue filling hydraulic tank using fill pump.

Tighten case drain hose fittings to pumps when oil is seen coming from the pump case drain ports. It is important that all air is evacuated from the pumps.

17. Fill hydraulic tank up to FULL mark on sight gauge using fill pump.

18. Recheck oil level and add hydraulic oil up to FULL mark using fill pump.

NOTE: Changing strainers and filters and replacing the hydraulic oil tends to aerate the oil.

For maximum pump life, the machine should sit for 1 hour after servicing to allow entrained air to escape from the oil prior to applying working pressures to the pumps.

3.26

Tigercat S860C/LS870C Shovel Logger

Lubrication and Maintenance

CASE DRAIN STRAINERS

IMPORTANT PRESSURIZED HYDRAULIC TANK. 34.5 kPa (5 psi) MAXIMUM. Before servicing hydraulic system, wearing eye protection, release air pressure from tank using air vent valve.

FILTER BREATHER MANIFOLD

•• ••

•• • S855C-001A H855C-001

STRAINER ELEMENT

AIR VENT VALVE HANDLE PRESSURE GAUGE

•• •

AIR VENT EXHAUST

SCHRADER VALVE

After service is completed, close air vent valve and add air pressure from a clean air source to the hydraulic tank via the schrader valve. Do not exceed 34.5 kPa (5 psi).

860C-085

••

CASE DRAIN STRAINER

The other strainer element is located under the main Linde valve in the valve compartment. This element is dedicated to case returns from the attachment head.

ONLY IN THE EVENT OF A PUMP OR MOTOR CATASTROPHIC FAILURE SHOULD THESE ELEMENTS BE SERVICED.

Two case drain strainer elements are located on the machine.

FILTER BREATHER

•

IMPORTANT Only in the event of a pump or motor major failure should these elements be serviced.

Always use the correct replacement element.

• STRAINER ELEMENT 860C-148 S860C-020

CASE DRAIN STRAINER

One element is located in the pump compartment and services most pump case drains.

HYDRAULIC TANK BREATHER

HYDRAULIC TANK BREATHER The hydraulic tank breather is located in the compartment at the rear of the operator cab. This breather should be replaced every 2000 hours.

3.27

Tigercat S860C/LS870C Shovel Logger AIR INTAKE MAINTENANCE

Lubrication and Maintenance IMPROPER SERVICING Engine exposure to dust during servicing is the largest single reason for engine damage due to dust.

Abrasive dust can easily enter the intake system once the air cleaner cover and protective filter element is removed for replacement. The safety element does reduce this risk but it should also be replaced at every third primary element change.

• SAFETY ELEMENT

IMPORTANT STEPS TO FOLLOW WHEN CHANGING FILTER ELEMENTS 1. Release the cover latch gently to reduce the amount of dust dislodged.

2. Avoid dislodging dust from filter element(s) by gently pulling the element off the outlet tube.

3. Always clean the sealing surface of the outlet tube before inserting a new filter element.

• AIR CLEANER .PLT

4. Always clean the inside of the outlet tube.

PRIMARY ELEMENT

5. Check your old filter. It can help you detect foreign material on the sealing surface that is causing leakage.

AIR FILTER ELEMENTS

AIR CLEANER The air cleaner on this machine uses 2 filter elements, a primary element and a safety element.

To ensure maximum engine protection, it is important that the elements be serviced correctly and at proper servicing intervals.

NOTE: Filter elements should never be cleaned and reused. Cleaning causes dust to bypass the filter and be deposited on the inner surface of the filter media. The dust is then drawn directly into the engine.

6. Inspect the new filter for damage.

In addition to the LUBRICATION AND MAINTENANCE SCHEDULE outlined in THIS SECTION, the following instructions should also be noted: The most common and most damaging air intake servicing problems are: OVER SERVICING Filter elements increase in dust cleaning efficiency as dust builds up on the media. Looks can be deceiving. A filter that looks dirty is actually more efficient than one that is clean. A filter with dust build up on the media reaches nearly 100% dust cleaning efficiency. Only when a filter is so clogged with dirt that air restriction goes beyond engine manufacturer's guidelines, should a filter be replaced.

7. Insert the new filter properly. Apply pressure to the outer rim of the filter not the flexible centre.

8. Check connections and ducts for air tight fit.

Ensure that all clamps, bolts and connections are tight. Check rubber elbows for splits or wear points. Leaks in these locations send dust directly to the engine.

NOTE: This does not apply to hydraulic oil or diesel engine filters.

3.28

Tigercat S860C/LS870C Shovel Logger

Lubrication and Maintenance

AIR CLEANER UNLOADER VALVE

UNLOADER VALVE 860C-018

••

AIR CLEANER UNLOADER VALVE This rubber valve on the tube of the air cleaner housing should be checked before every shift (8 hrs). If this valve is missing, damaged or has turned hard, it will cause the air cleaner to become ineffective. The valve should be replaced every 1000 Hours.

Remove the unloader valve from the tube of the air cleaner housing. A good valve is soft and flexible.

Check and clean the valve. If it was plugged, then check the filter elements as they may need to be replaced as well. Reattach the valve to the tube.

The valve should suck closed at about 1/3 of full throttle. When operating in high dust conditions this valve should be checked and squeezed frequently to release dust buildup.

860C-018

AIR RESTRICTION INDICATOR FILTER RESTRICTION INDICATOR A filter restriction indicator is connected to the outlet side of the air filter. Service to the air filter is required when the indicator shows RED. This indicator provides a continuous reading whether the engine is running or is shut down. After servicing the filter, reset the indicator by pressing the reset button.

INTAKE TUBING AND JOINTS Replace turbocharger rubber inlet elbow and coupling - High temperatures in this area can cause the rubber to harden.

Check ALL air intake tubing, rubber couplings and band clamps for signs of wear and leakage.

3.29

Tigercat S860C/LS870C Shovel Logger

Lubrication and Maintenance

TORQUE CHART LOCATION

THREAD DIAMETER

Cylinder, Hoist and Stick, 110 mm (6336B) Piston nut Cylinder end cap bolts Cylinder, Hoist, 120 mm (6339B) Piston nut Cylinder end cap bolts Cylinder, Tilt, 130 mm (19546B) Cylinder end cap bolts Cylinder, Tilt, 120 mm (6337B) Piston nut Cylinder end cap bolts Cylinder, Leveller (13274B) Piston nut Cylinder end cap bolts Swing bearing Swing bearing bolts Swing gearbox mounting bolts Engine mounting - Cummins 'QSL9' Engine Bolts, Front bracket/mount to chassis Bolts, Rear bracket/mount to chassis Bolts, bracket to engine, front Bolts, bracket to engine, rear Pump drive Drive plate to flywheel Bell housing to engine Undercarriage Track shoe bolts (D6) Track shoe bolts (FH400) Track shoe bolts (F8) Roller mounting bolts Roller mounting bolts Roller mounting bolts Sprocket bolts Gearbox mounting bolts Drive motor mounting bolts

TORQUE (LUBRICATED) lbf-ft Nm

M58 M14

4160 126

5640 171

M62 M16

3525 200

4780 267

M16

225

305

M62 M16

3525 200

4780 267

2 3/4" UNC M22

5200 480

7000 650

7/8" UNC M20

450-500 400

620-680 530

7/8" UNC M24 M12 M12

480 675 80 80

650 915 109 109

3/8" UNC M10

33-36 47

45-49 63

3/4" UNF T/T* T/T* M24 T/T* T/T* M20 T/T* T/T* 7/8" UNC 450 610 1" UNC 682-750 925-1016 M24 675 915 M20 380 515 M20 380 515 M12 95 130 M20 380 515 Leveller,fore/aft pivot shaft and housing bolts M24 675 915 *T/T represents Torque-turn, this is a method of torquing the track shoe bolts which is fully described in SECTION 11 of the Tigercat SERVICE MANUAL. Torque values pertaining to the engine and attachment are provided in the service manuals applicable to those major components.

S860C TORQUE CHART NOVEMBER 2006.XLS

3.30

Tigercat S860C/LS870C Shovel Logger

Lubrication and Maintenance

GENERAL TORQUE SPECIFICATIONS The torque values listed below are for general use only.

DO NOT use these values if a different torque value or tightening procedure is shown for a specific application.

IMPERIAL

GRADE 5 BOLTS

GRADE 8 BOLTS

IMPERIAL BOLT TORQUE SPECIFICATIONS GRADE 5 BOLTS GRADE 8 BOLTS COARSE THREAD 1/4" - 20 5/16" - 18 3/8" - 16 7/16" - 14 1/2" - 13 9/16" - 12 5/8" - 11 3/4" - 10 7/8" - 9 1" - 8 1 1/8" - 7 1 1/4" - 7 FINE THREAD 1/4" - 28 5/16" - 24 3/8" - 24 7/16" - 20 1/2" - 20 9/16" - 18 5/8" - 18 3/4" - 16 7/8" - 14 1" - 14 1 1/8" - 12 1 1/4" - 12

DRY lbf-ft Nm 11 - 12 15 - 16 26 - 30 35 - 40 44 -48 60 - 65 70 - 77 95 - 104 106 - 117 144 - 158 153 - 168 208 - 228 212 - 233 288 - 316 376 - 414 510 - 561 606 - 667 822 - 904 909 - 1000 1233 - 1355 1288 - 1417 1746 - 1921 1817 - 1999 2464 - 2710 DRY lbf-ft Nm 13 - 14 18 - 19 23 - 28 31 - 38 49 - 54 67 - 73 78 - 86 106 - 116 120 - 132 163 - 179 171 - 188 232 - 255 240 - 264 326 - 358 420 - 462 570 - 626 668 - 735 906 - 996 995 - 1096 1359 - 1486 1445 - 1590 1960 - 2155 2012 - 2213 2728 - 2997

LUBRICATED lbf-ft Nm 8 - 10 11 - 13 20 - 28 27 - 38 33 - 36 45 - 49 52 - 57 71 - 77 80 - 88 109 - 119 115 - 127 156 - 172 159 - 175 216 - 237 282 - 310 393 - 420 455 - 501 617 - 679 682 - 750 925 - 1016 966 - 1062 1310 - 1441 1360 - 1496 1844 - 2027 LUBRICATED lbf-ft Nm 10 - 13 14 - 17 18 - 25 25 - 33 37 - 41 50 - 55 58 - 64 79 - 86 90 - 99 122 - 134 128 - 141 174 - 191 180 - 198 244 - 268 315 - 347 427 - 470 501 - 550 679 - 745 746 - 821 1012 - 1113 1083 - 1191 1469 - 1613 1509 - 1660 2046 - 2250

DRY LUBRICATED COARSE lbf-ft Nm lbf-ft Nm THREAD 1/4" - 20 7- 8 10 - 11 8 - 10 11 - 13 5/16" - 18 14 - 18 19 - 24 10 - 15 13 - 20 3/8" - 16 31 - 34 42 - 46 23 - 25 31 - 34 7/16" - 14 49 - 54 66 - 73 37 - 41 50 - 55 1/2" - 13 75 - 83 102 - 112 57 - 63 77 - 85 9/16" - 12 109 - 120 148 - 162 82 - 90 111 - 122 5/8" - 11 150 - 165 204 - 223 113 - 124 152 - 168 3/4" - 10 266 - 293 360 - 397 200 - 220 271 - 298 7/8" - 9 394 - 433 535 - 586 296 - 326 402 - 441 1" - 8 591 - 649 802 - 879 443 - 489 601 - 663 1 1/8" - 7 794 - 873 1077 - 1183 596 - 656 808 - 889 1 1/4" - 7 1120 - 1232 1519 - 1670 840 - 924 1139 - 1252 FINE DRY LUBRICATED THREAD lbf-ft Nm lbf-ft Nm 1/4" - 28 9 - 10 12 - 13 9 - 10 12 - 13 5/16" - 24 17 - 22 23 - 29 16 - 20 21 - 27 3/8" - 24 35 - 39 48 - 53 26 - 29 35 - 39 7/16" - 20 55 - 61 75 - 83 41 - 45 56 - 61 1/2" - 20 85 - 94 116 - 127 64 - 70 87 - 95 9/16" - 18 121 - 133 164 - 180 91 - 100 124 - 135 5/8" - 18 170 - 187 231 - 253 128 - 141 174 - 191 3/4" - 16 297 - 327 403 - 443 223 - 245 303 - 332 7/8" - 14 434 - 477 589 - 646 326 - 359 442 - 486 1" - 12 646 - 711 876 - 965 484 - 534 657 - 724 1 1/8" - 12 891 - 980 1208 - 1328 668 - 735 906 - 996 1 1/4" - 12 1240 - 1364 1682 - 1849 931 - 1024 1262 - 1387

METRIC

METRIC BOLT TORQUE SPECIFICATIONS SIZE

CLASS 4.8 LUBRICATED DRY Nm lbf-ft Nm lbf-ft

CLASS 8.8 OR 9.9 LUBRICATED DRY Nm lbf-ft Nm lbf-ft

CLASS 10.9 LUBRICATED DRY Nm lbf-ft Nm lbf-ft

CLASS 12.9 LUBRICATED DRY Nm lbf-ft Nm lbf-ft

M6 M8 M10

4.8 12.0 23.0

3.5 8.5 17.0

6.0 15.0 29.0

4.5 11.0 21.0

9.0 22.0 43.0

6.5 16.0 32.0

11.0 28.0 55.0

8.5 20.0 40.0

13.0 32.0 63.0

9.5 24.0 47.0

17.0 40.0 80.0

12.0 30.0 60.0

15.0 37.0 75.0

11.5 28.0 55.0

19.0 47.0 95.0

14.5 35.0 70.0

M12 M14 M16

40.0 63.0 100.0

29.0 47.0 73.0

50.0 80.0 125.0

37.0 60.0 92.0

75.0 120.0 190.0

55.0 88.0 140.0

95.0 150.0 240.0

70.0 110.0 175.0

110.0 175.0 275.0

80.0 130.0 200.0

140.0 225.0 350.0

105.0 165.0 225.0

130.0 205.0 320.0

95.0 150.0 240.0

165.0 260.0 400.0

120.0 190.0 300.0

M18 M20 M22

135.0 190.0 260.0

100.0 140.0 190.0

175.0 240.0 330.0

125.0 180.0 250.0

260.0 375.0 510.0

195.0 275.0 375.0

330.0 475.0 650.0

250.0 350.0 475.0

375.0 530.0 725.0

275.0 400.0 540.0

475.0 675.0 925.0

350.0 500.0 675.0

440.0 625.0 850.0

325.0 560.0 460.0 800.0 625.0 1,075.0

410.0 580.0 800.0

M24 M27 M30

330.0 490.0 675.0

250.0 360.0 490.0

425.0 625.0 850.0

310.0 650.0 450.0 950.0 625.0 1,300.0

M33 900.0 M36 1,150.0

475.0 825.0 600.0 925.0 675.0 1,150.0 850.0 1,075.0 800.0 1,350.0 1,000.0 700.0 1,200.0 875.0 1,350.0 1,000.0 1,700.0 1,250.0 1,600.0 1,150.0 2,000.0 1,500.0 950.0 1,650.0 1,200.0 1,850.0 1,350.0 2,300.0 1,700.0 2,150.0 1,600.0 2,700.0 2,000.0

675.0 1,150.0 850.0 1,750.0 1,300.0 2,200.0 1,650.0 2,500.0 1,850.0 3,150.0 2,350.0 2,900.0 2,150.0 3,700.0 2,750.0 850.0 1,450.0 1,075.0 2,250.0 1,650.0 2,850.0 2,100.0 3,200.0 2,350.0 4,050.0 3,000.0 3,750.0 2,750.0 4,750.0 3,500.0

3.31

Tigercat S860C/LS870C Shovel Logger

Lubrication and Maintenance

Par ker ark

Assemb que Assemblly Tor orque The four-bolt port is simply a circular opening (flow passage) surrounded by four tapped holes in a certain pattern for acceptance of the flange clamping bolts.

The flat surface of the port compresses the O-ring contained in the groove in the flange head when the clamp bolts are torqued. In some instances, the groove is in the port and not in the flange head. The bolts, through the clamp halves, clamp down the flange head on to the flat surface of the port compressing and trapping the O-ring in the groove and leaving no gap for it to extrude under pressure. The hydraulic pressure is thus sealed by the compressed O-ring as long as the bolts are tightened enough to maintain solid metal to metal contact between the flange head at the outside diameter of the O-ring and the top of the port.

The 4-Bolt Split Flange consists of four main components: • A body (flange head) • An O-ring • One “captive” or two “split” flange clamps

• Four bolts and washer

WASHERS

•• •• •

BOLTS FLANGE CLAMP

Flange Port Assembly FLANGE HEAD

The steps to properly assemble the flange port clamping bolts are: 1. Make sure sealing surfaces are free of burrs, nicks, scratches or any foreign particles.

2. Lubricate the O-ring.

3. Position flange and clamp halves.

4. Place lock washers on bolts and insert through clamp halves.

5. Hand tighten bolts.

6. Torque bolts in diagonal sequence (see Fig. T9) in small increments to the appropriate torque level listed in Table T6 or Table T7 on this page.

O-RING

•• •

TAPPED HOLES

• FLANGE.TIFF

Fig. T8 - 4 Bolt Split Flange Components

FLANGE2.TIFF

Fig. T9 - Flange Bolt Tightening Sequence

Dash Size

Flange Size

Inch Bolt (J518)

Torque ft. lbs.

Metric Bolt (ISO 6162)

Torque N-m

8 12 16 20 24 32 40 48 56 64 80

1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3 3-1/2 4 5

5/16-18 3/8-16 3/8-16 7/16-14 1/2-13 1/2-13 1/2-13 5/8-11 5/8-11 5/8-11 5/8-11

17 +/- 2 25 +/- 3.5 31 +/- 4.5 41 +/- 5 52 +/- 6 60 +/- 6 85 +/- 9 144 +/- 15 125 +/- 8 125 +/- 8 125 +/- 8

M8 M10 M10 M12* M12 M12* M12 M16 M16 M16 M16

25 49 49 85 85 135 95 220 220 220 220

DASH SIZE 8 12 16 20 24 32

FLANGE SIZE 1/2 3/4 1 1 1/4 1 1/2 2 SO

INCH BOLT (J518) 5/16-18 3/8-16 7/16-14 1/2-13 5/8-11 3/4-10

TORQUE METRIC BOLT TORQUE FT LBS (ISO 6162) N-M 17 +/- 2 M8 25 30 +/- 4.5 M10 49 46 +/- 4.5 M12 85 69 +/- 6 M14* 135 125 +/- 8 M16 210 208 +/- 20 M20 425

* Does not meet ISO 6162 specification.

Table T7 - Code 62 Flange Recommended Bolt Torque

* Does not meet ISO 6162 specification.

Table T6 - Code 61 Flange Recommended Bolt Torque

3.32

Tigercat S860C/LS870C Shovel Logger

Lubrication and Maintenance

Par ker ark

Assemb que Assemblly Tor orque

JIC 37 Degree Flare SAE Dash Size -2 -3 -4 -5 -6 -8 -10 -12 -14 -16 -20 -24 -32 -40

Thread Size 5/16-24 3/8-24 7/16-20 1/2-20 9/16-18 3/4-16 7/8-14 1 1/16-12 1 3/16-12 1 5/16-12 1 5/8-12 1 7/8-12 2 1/2-12 3-12

Tube Connection FFWR

NPTF Swivel or Hose Connection FFWR

NA NA 2 2 1 1/2 1 1/2 1 1/2 1 1/4 1 1 1 1 1 1

SAE Dash Size

NA NA 2 2 1 1/4 1 1 1 1 1 1 1 1 1

F.F.W.R : Flats From Wrench Resistance All values are for Steel, Stainless Steel and Brass

-2 -3 -4 -5 -6 -8 -10 -12 -14 -16 -20 -24 -32 -40

1/8-27 NA 1/4-18 NA 3/8-18 1/2-14 7/8-14 3/4-14 NA 1-11 1/2 1 1/4-11 1/2 1 1/2-11 1/2 2-11 1/2 NA

SAE Dash Size -2 -3 -4 -5 -6 -8 -10 -12 -14 -16 -20 -24 -32 -40

Thread Size NA NA 9/16-18 NA 11/16-16 13/16-16 1-14 1 3/16-12 NA 1 7/16-12 1 11/16-12 2-12 NA NA

NA NA 1/4 TO 1/2 NA 1/4 TO 1/2 1/4 TO 1/2 1/4 TO 1/2 1/4 TO 1/2 NA 1/4 TO 1/2 1/4 TO 1/2 1/4 TO 1/2 NA NA

F.F.W.R : Flats From Wrench Resistance All values are for Steel, Stainless Steel and Brass

2-3 NA 2-3 NA 2-3 2-3 NA 2-3 NA 1.5-2.5 1.5-2.5 1.5-2.5 1.5-2.5 NA

Swivel or Hose Connection TFFT

2-3 NA 2-3 NA 2-3 2-3 NA 2-3 NA 1.5-2.5 1.5-2.5 1.5-2.5 1.5-2.5 NA

T.F.F.T. : Turns from finger tight All pipe values are for Steel, Stainless Steel and Brass

O'ring Face Seal / Seal-Lok Tube Connection FFWR

Tube Connection TFFT

Thread Size

BSPT

Swivel or Hose Connection FFWR

SAE Dash Size

NA NA 1/2 TO 3/4 NA 1/2 TO 3/4 1/2 TO 3/4 1/2 TO 3/4 1/3 TO 1/2 NA 1/3 TO 1/2 1/3 TO 1/2 1/3 TO 1/2 NA NA

-2 -3 -4 -5 -6 -8 -10 -12 -14 -16 -20 -24 -32 -40

Thread Size 1/8-28 NA 1/4-19 NA 3/8-19 1/2-14 NA 3/4-14 NA 1-11 1 1/4-11 1 1/2-11 2-11 NA

Tube Connection TFFT 2-3 NA 2-3 NA 2-3 2-3 NA 2-3 NA 1.5-2.5 1.5-2.5 1.5-2.5 1.5-2.5 NA

T.F.F.T. : Turns from finger tight All pipe values are for Steel, Stainless Steel and Brass

3.33

Swivel or Hose Connection TFFT

2-3 NA 2-3 NA 2-3 2-3 NA 2-3 NA 1.5-2.5 1.5-2.5 1.5-2.5 1.5-2.5 NA

Tigercat S860C/LS870C Shovel Logger

Lubrication and Maintenance

Assemb que Assemblly Tor orque

EATON Aeroquip Recommended Parallel Connection Assembly torque

Eaton recommends that a

The values listed are for

Torque wrench be used to

steel connections. Contact

assure proper fitting

Eaton Aeroquip for torques values for

assembly of these

other materials

connections.

Straight Thread O-Ring Boss Low Pressure with 37º (SAEJ514) Thread Size (inches) 3/8-24 7/16-20 1/2-20 9/16-18 3/4-16 7/8-14 1 1/16-12 1 3/16-12 1 5/16-12 1 5/8-12 1 7/8-12 2 1/2-12

Dash Size -03 -04 -05 -06 -08 -10 -12 -14 -16 -20 -24 -32

Straight Thread O-Ring Boss High Pressure with ORS (J1453)

Jam Nut or Jam Nut or Straight Straight Fitting Torque Fitting Torque lb.-ft.

Newton Meters 8-9 12-13 13-15 18-20 14-15 19-21 23-24 32-33 40-43 55-57 43-48 59-64 68-75 93-101 83-90 113-122 112-123 152-166 146-161 198-218 154-170 209-230 218-240 296-325

Dash Size -03 -04 -05 -06 -08 -10 -12 -14 -16 -20 -24

ORS

Dash Size -04 -06 -08 -10 -12 -16 -20 -24

Thread Size (inches) 3/8-24 7/16-20 1/2-20 9/16-18 3/4-16 7/8-14 1 1/16-12 1 3/16-12 1 5/16-12 1 5/8-12 1 7/8-12

Jam Nut or Jam Nut or Straight Straight Fitting Torque Fitting Torque lb.-ft.

Newton Meters 8-10 11-16 14-16 20-22 18-20 24-27 24-26 33-35 50-60 68-78 72-80 98-110 125-135 170-183 160-180 215-245 200-220 270-300 210-280 285-380 270-360 370-490

SAE 37º (JIC)

Thread Size (inches) 9/16-18 11/16-20 13/16-16 1-14 1 3/16-12 1 7/16-12 1 11/16-12 2-12

Swivel Nut Torque lb.-ft.

10-12 18-20 32-35 46-50 65-70 92-100 125-140 150-165

Swivel Nut Torque Newton Meters 14-16 24-27 43-47 62-68 88-95 125-136 170-190 204-224

Dash Size -04 -05 -06 -08 -10 -12 -16 -20 -24 -32

Metric Thread Size mm M10x1 M12x1.5 M14x1.5 M16x1.5 M18x1.5 M20x1.5 M22x1.5 M26x1.5 M27x2 M33x2 M42x2 M48x2

Thread Size (inches) 7/16-20 1/2-20 9/16-18 3/4-16 7/8-14 1 1/16-12 1 5/16-12 1 5/8-12 1 7/8-12 2 1/2-12

Swivel Nut Torque lb.-ft.

11-12 15-16 18-20 38-42 57-62 79-87 108-113 127-133 158-167 245-258

Swivel Nut Torque Newton Meters 15-16 20-22 24-28 52-58 77-85 108-119 148-154 173-182 216-227 334-352

BSPP Straight Adapter or Locknut Torque lb.-ft.

Newton Meters 13-15 18-20 15-19 20-25 19-23 25-30 33-40 45-55 37-44 50-60 52-66 70-90 55-70 75-95 81-96 110-130 96-111 130-150 162-184 220-250 170-192 230-260 258-347 350-470

Nominal Thread Size Straight Adapter or Locknut Torque inches** lb.-ft.

Newton Meters G1/8-28 13-15 18-20 G1/4-19 19-23 25-30 G3/8-19 33-40 45-55 G1/2-14 55-70 75-95 G3/4-14 103-118 140-160 G1-11 162-184 220-250 G1 1/4-11 170-192 230-260 G1 1/2-11 258-347 350-470 ** "G" denotes parallel threads, other than ISO 6149 (Port connection only)

Eaton Aeroquip Fluid Conveyance Products A-HOOV-MC001-E January 2005

3.34

Tigercat S860C/LS870C Shovel Logger

Lubrication and Maintenance

PRESSURE AND SPEED SETTINGS

®

Setting

Machine Function

Imperial

ENGINE RPM (With Cummins QSL9 Engine) FULL THROTTLE, NO LOAD MAXIMUM LOW IDLE, NO LOAD RATED WORKING R.H. & L.H. FINAL DRIVE CROSSLINE RELIEFS START OF REGULATION BRAKE RELEASE SPEED:

Tigercat

LOW DRIVE

MAIN PUMP (Linde 210cc) ANTI-STALL SET POINT RPM (QSL9) MARGIN PRESSURE

Metric

1850 RPM 950 RPM 1800 RPM

4900 PSI 3800 PSI 500 PSI 13 RPM 28 RPM

1700 RPM 290 PSI

MAIN VALVE (Linde) MAIN RELIEF LOAD SENSE RELIEF P1 LOAD SENSE RELIEF P2 BOOM PORT RELIEFS STICK PORT RELIEFS HEEL PORT RELIEFS

4550 4900 4900 4900

SWING CROSSLINE RELIEFS SPEED

340 bar 260 bar 35 bar

+ 1/8 turn

20 bar

bar bar bar bar

3900 PSI 7 RPM

270 bar

MEASURED AT 'LS' PORT

ATTACHMENT VALVE, STANDARD PILOT PRESSURE MAIN RELIEF GRAPPLE ROTATE PORT RELIEFS SPARE PORT RELIEFS GRAPPLE OPEN/CLOSE PORT RELIEFS

500 4060 4060 4060 3000

35 280 280 280 210

Non adjustable Non adjustable Non adjustable Non adjustable Non adjustable

ATTACHMENT PUMP POR MARGIN PRESSURE

3625 PSI 260 PSI

250 bar 18 bar

3000 PSI

207 bar

PSI PSI PSI PSI

PSI PSI PSI PSI PSI

315 340 340 340

bar bar bar bar bar

ER VALVE (COUNTERBALANCE VALVE)

NOTES: All Hydraulic settings to be done with the hydraulic oil at operating temperature 140 Degrees F for summer oil or 100 Degrees F for winter oil

S860C PRESSURE.XLS 11/06

3.35

4 4

Non adjustable MAX. MAX.

NON-ADJUSTABLE NOT APPLICABLE MEASURED AT 'P' PORT CRACKING PRESSURE CRACKING PRESSURE CRACKING PRESSURE

DOOP PUMP MAIN RELIEF

Rev

4

Tigercat S860C/LS870C Shovel Logger

Lubrication and Maintenance

PRESSURE AND SPEED SETTINGS

MAIN BOOM UP MAIN BOOM DOWN STICK BOOM OUT STICK BOOM IN HEEL FORWARD HEEL BACK LEVEL FORE LEVEL AFT GRAPPLE OPEN GRAPPLE CLOSE ROTATE LEFT ROTATE RIGHT IMAC POWERCLAM/GRAPPLE JAWS CLOSE JAWS OPEN ROTATE LEFT ROTATE RIGHT OUTRIGGER UP OUTRIGGER DOWN NOTES: - Jaws open/close flow rate non-adjustable

®

Conventional Boom

Machine Function

Tigercat

0 3.5 0 2.25 TBA TBA 8s 8s 3s 3s 25rpm 25rpm

Rev

(5s) (5s)

3s 3s 9s 9s 3s 3s

3.36

Number of turns IN from MAX Number of turns IN from MAX Number of turns IN from MAX Number of turns IN from MAX Number of turns IN from MAX Number of turns IN from MAX Set in Iqan Controller Set in Iqan Controller Set in Iqan Controller Set in Iqan Controller Set in Iqan Controller Set in Iqan Controller

4 4 4 4 4 4 4 4