TELESCOPIC ENGINE DEUTZ 3.6 L4 PARTS MANUAL - PDF DOWNLOAD

Form No.

TD 3.6 L4

50960088 Revision A

September 2014

Deutz Engine

Telescopic Handlers

Parts Manual

Gehl RS6-34 (Tier IV) Manitou MT6034 T (Tier IV)

Introduction

Deutz TD 3.6 L4

The Table of Contents pages list the page locations of the various component groups on the engine.

Manitou Americas, Inc. reserves the right to make changes or improvements in the design or construction of any part of the unit without incurring the obligation to install such changes on any unit previously delivered.

When ordering service parts, specify the part number, full description, quantity required, and the engine model and serial number.

Model and serial number for this engine are stamped on the engine identification plate located on the top of the valve cover.

NOTE: The engine manufacturer occasionally makes changes to engine components; therefore, it is important to always provide the factory parts department with the model and serial number of the engine when ordering parts. This is especially important when the part number in this parts manual is listed as CFPD (Call Factory Parts Department) or TBD (To Be Determined).

Model

Serial Number

00011527853

Engine Identification Plate (Located on top of the valve cover)

The following icons shown on various pages provide important information or identify where additional information can be found.

Valve cover is shown on page 18.

NOTE: Fastens to valve cover.

Refer to page 10 for the installation sequence.

Identifies where additional information can be found.

Identifies missing, hidden parts, or adds informational comments.

Alerts and directs user to investigate more information.

NOTE: Quantities are for one piston; the engine uses four pistons.

Informs user of specific parts details for ordering.

110 Nm Torque

Identifies the correct torque of the bolt, nut, fitting, or other hardware. When a value is not present, refer to the engine shop manual for correct torque values and procedures.

Deutz TD 3.6 L4

Table of Contents

Component Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Engine Block, Oil Pan, Plugs, and Gasket Set . . . . . . . . . . . . . . . . . . . . . . . . . .4 Oil Pickup Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Oil Cooler, Oil Filter, and Oil Pressure Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Connecting Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Crankshaft, Pulley, and Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Camshaft, Lifters, Rocker Arms, and Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Cylinder Head and Valve Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Flywheel Housing, Starter, and Starter Relay . . . . . . . . . . . . . . . . . . . . . . . . . .14 Flywheel and Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Oil Pump and Timing Gear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 Fuel Injector Pressure Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 Fuel Rail and High-Pressure Fuel Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 Fuel Return Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 Fuel Injector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 Glow Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 Turbocharger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 Turbocharger Oil Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 Turbocharger Hose and Crankcase Breather Tube . . . . . . . . . . . . . . . . . . . . . .28 Turbocharger Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29 Exhaust Manifold Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 Diesel Oxidation Catalyst (DOC) Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31 Air Intake Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32 Air Intake Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33 Air Intake Tube Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34 EGR Valve and EGR Cooler Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36 Water Pump Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38 Thermostat Housing Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40 Alternator Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42 Fan Belt and Tensioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44 Engine Wire Harnesses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46 Harness Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48 ECU (Electronic Control Unit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49 Numeric Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50 Subject Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52 Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56

PRINTED IN U.S.A.

1

50960088/AP0914

Component Locations

Deutz TD 3.6 L4

Coolant Temperature Sensor

Fuel Rail Pressure Sensor

Page 40; item 7

Page 22; item 7

EGR Control Valve Page 36; item 2

Intake Manifold Pressure Sensor Page 33; item 5

Alternator Page 42; item 1

Air Temperature Sensor Page 33; item 1

Camshaft Speed Sensor Page 11; item 10

Starter Page 14; item 8

Crankshaft Speed Sensor Page 10; item 12

Fuel Injector Pressure Pump Page 20; item 1

Starter Relay Volume Control

(hidden from view) Page 15; item 12

Page 20; item 2

50960088/AP0914

2

PRINTED IN U.S.A.

Deutz TD 3.6 L4

Component Locations

Fuel Rail Pressure Sensor Page 22; item 7

Coolant Temperature Sensor

EGR Control Valve

Page 40; item 7

Page 36; item 2

Volume Control Page 20; item 2

Turbocharger Page 26; item 1

Alternator Page 42; item 1

Oil Filter Page 7; item 4

Oil Pressure Sensor

Crankshaft Speed Sensor Page 10; item 12

Page 7; item 9

Camshaft Speed Sensor Page 11; item 10

PRINTED IN U.S.A.

3

50960088/AP0914

Engine

Deutz TD 3.6 L4

Engine Block, Oil Pan, Plugs, and Gasket Set 51

20 Nm

80 Nm

Torque

3

52

80 Nm

Torque

Torque

12 54

14

15

25

13

21

9

53

110 Nm Torque

6

60

8 55

12 19 18

16 17

12

12 Nm Torque

26

56

1

2

7

57 60

43

28

95 Nm

5

10

24

Torque

20 22

11

42

110 Nm

24 4

20 Nm

Torque

27

Torque

44 41

29

23

20 Nm Torque

Refer to Shop Manual Torque

95 Nm

33 30

Torque

32 31

50960088/AP0914

4

PRINTED IN U.S.A.

Deutz TD 3.6 L4

Engine Engine Block, Oil Pan, Plugs, and Gasket Set

Item No.

Part No.

01

50220780

02 03 04

133417 50220323 50220324 50220334

05

06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22

50220325 50220335 50220336 187262 50220326 50220327 133539 133414 133139 133537 50220328 50220329 187276 133147 133132 187115 133536 50220330 133405 50220331

Description

Qty. Req.

Item No.

ENGINE BLOCK ASSEMBLY . . . . . 1 (includes items 6-27) PISTON COOLING NOZZLE . . . . . 8 VALVE . . . . . . . . . . . . . . . . . . . . . . . 1 BEARING, THRUST . . . . . . . . . . . . 1 Standard Oversize — 2,53 mm BEARING, MAIN . . . . . . . . . . . . . . . 5 Standard Undersize — 84,75 mm Undersize — 84,50 mm PLUG . . . . . . . . . . . . . . . . . . . . . . . . 5 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 PLUG (M10-1.0 mm) . . . . . . . . . . . . 2 VALVE . . . . . . . . . . . . . . . . . . . . . . . 1 SEALING RING . . . . . . . . . . . . . . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 3 HOSE CONNECTOR . . . . . . . . . . . 1 SEALING RING . . . . . . . . . . . . . . . . 2 PLUG (M22-1.5 mm) . . . . . . . . . . . . 1 PLUG (M10-1.0 mm) . . . . . . . . . . . . 2 SEALING RING . . . . . . . . . . . . . . . . 2 STUD . . . . . . . . . . . . . . . . . . . . . . . . 3 PLUG (M14-1.5 mm) . . . . . . . . . . . . 6 COMPRESSION SPRING. . . . . . . . 1 BUSHING . . . . . . . . . . . . . . . . . . . . 1 ADAPTER . . . . . . . . . . . . . . . . . . . . 1

Part No.

23 24 25 26 27

50220332 50220333 50220562 TBD NSS

28 29 30 31 32 33 41 42 43

133537 187234 133149 105407 50220340 50220560 105289 133387 50220315

44 51 52 53 54 55

133103 133444 50220776 105289 50220777 50220774

56 57 60 70

50220775 50220773 50220561 50220559

Description

Qty. Req.

BOLT, MAIN BEARING CAP . . . . . 10 ALIGNMENT BUSHING . . . . . . . . 10 BY-PASS . . . . . . . . . . . . . . . . . . . . . 1 CAM BEARING/BUSHING . . . . . . . 4 MAIN BEARING CAP . . . . . . . . . . . 5 (included with item 1) PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 BOLT, TORX HEAD . . . . . . . . . . . . 24 PLUG, OIL PAN DRAIN . . . . . . . . . . 1 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 1 OIL PAN. . . . . . . . . . . . . . . . . . . . . . 1 SEALANT . . . . . . . . . . . . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 8 REAR MAIN SEAL . . . . . . . . . . . . . 1 REAR MAIN SEAL HOUSING. . . . . 1 (includes item 42) SEALANT . . . . . . . . . . . . . . . . . . . . 1 FILLER CAP . . . . . . . . . . . . . . . . . . 1 OIL FILLER TUBE . . . . . . . . . . . . . . 1 BOLT (torque 30Nm) . . . . . . . . . . . . 2 GASKET . . . . . . . . . . . . . . . . . . . . . 1 DIPSTICK, ENGINE OIL LEVEL . . . 1 (includes item #56) O-RING (included w/#57) . . . . . . . . 2 GUIDE TUBE, DIPSTICK . . . . . . . . 1 SAFETY LOCK AGENT. . . . . . . . . . 1 GASKET SET, TD3.6 L4 ENGINE. . 1

NOTE: At the time of publication of this parts manual, the engine OEM was unable to provide availability or pricing for the cam bushings/bearings (item 26). Please contact the Factory Parts Department for more information.

70

PRINTED IN U.S.A.

5

50960088/AP0914

Engine

Deutz TD 3.6 L4

Oil Pickup Lines

20 Nm Torque

6

35 Nm

2

Torque

1

5

6

3

20 Nm

4

Torque

2

20 Nm Torque

Item No. 01 02 03

Part No. 50220406 187233 133538

50960088/AP0914

Description

Qty. Req.

Item No.

TRANSFER PIPE, OIL . . . . . . . . . . 1 BOLT, TORX-HEAD. . . . . . . . . . . . . 2 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1

04 05 06

6

Part No. 50220407 50220270 50220561

Description

Qty. Req.

OIL SUCTION PIPE . . . . . . . . . . . . 1 BOLT, TORX-HEAD. . . . . . . . . . . . . 2 SEALANT . . . . . . . . . . . . . . . . . . . . 1

PRINTED IN U.S.A.

Deutz TD 3.6 L4

Engine Oil Cooler, Oil Filter, and Oil Pressure Sensor

9 10

12 Nm

2

Torque

3 4

1

5

40 Nm Torque

3

30 Nm 8

Torque

6 7

Item No. 01 02 03 04 05 06

Part No. 50220401 50220402 105289 132023 133326 50220404

PRINTED IN U.S.A.

Description

Qty. Req.

Item No.

OIL COOLER. . . . . . . . . . . . . . . . . . 1 GASKET, OIL COOLER . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 4 FILTER, ENGINE OIL . . . . . . . . . . . 1 THREADED ADAPTER . . . . . . . . . . 1 PLATE/COVER . . . . . . . . . . . . . . . . 1

7

Part No.

07 08 09

50220405 105905 50220553

10

50220554

Description

Qty. Req.

O-RING . . . . . . . . . . . . . . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 2 SENSOR, OIL PRESSURE . . . . . . . 1 (includes item 10) O-RING SEAL . . . . . . . . . . . . . . . . . 1

50960088/AP0914

Engine

Deutz TD 3.6 L4

Connecting Rod

2

1

5

4

Refer to Shop Manual Torque

Item No. 01 02 03 04

Part No. 50220351 50220352 50220353 NSS

Description

3

Qty. Req.

Item No.

CONNECTING ROD ASSEMBLY . . 1 (includes items 2-4) BUSHING, WRIST PIN . . . . . . . . . . 1 BOLT, CONNECTING ROD. . . . . . . 2 CONNECTING ROD CAP . . . . . . . . 1 (included with item 1)

Part No.

05 50220354 50220355 50220356

Description

Qty. Req.

ROD BEARING . . . . . . . . . . . . . . . . 1 Standard — 68,0 mm 1st undersize — 67,75 mm 2nd undersize — 67,50 mm

NOTE: Quantities are for one connecting rod; the engine uses four connecting rods.

50960088/AP0914

8

PRINTED IN U.S.A.

Deutz TD 3.6 L4

Engine Piston

4

2

1

3

2

Item No.

Part No.

01

50220357

02

50220358

Description

Qty. Req.

Item No.

PISTON ASSEMBLY . . . . . . . . . . . . 1 (includes items 2-4 SNAP RING, WRIST PIN. . . . . . . . . 2

03 04

Part No. 50220359 50220360

Description

Qty. Req.

WRIST PIN . . . . . . . . . . . . . . . . . . . 1 PISTON RING SET (one piston) . . . 1

NOTE: Quantities are for one piston; the engine uses four pistons.

PRINTED IN U.S.A.

9

50960088/AP0914

Engine

Deutz TD 3.6 L4

Crankshaft, Pulley, and Sensor 8.5 Nm 13

Torque

12

5 Nm

14

15

Torque

11

7

4 1

6 5

13 Nm Torque

2 3 Refer to Shop Manual

8

Item No. 01 02 03 04 05 06 07

Part No. 50220344 50220345 50220346 50220347 50220348 50220349 50220350

50960088/AP0914

Torque

Description

Qty. Req.

Item No.

GEAR, ENGINE SPEED . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 3 PIN, ALIGNMENT . . . . . . . . . . . . . . 1 PULLEY, CRANKSHAFT . . . . . . . . . 1 BOLT, CRANKSHAFT PULLEY. . . . 1 PIN, ALIGNMENT . . . . . . . . . . . . . . 1 WASHER, FLAT . . . . . . . . . . . . . . . 1

08 11 12 13 14 15

10

Part No. 50220343 50220376 50220552 50220378 50220379 50220563

Description

Qty. Req.

CRANKSHAFT . . . . . . . . . . . . . . . . 1 BRACKET, ENGINE SPEED . . . . . . 1 SENSOR, ENGINE SPEED . . . . . . 1 BOLT (Torque 8,5 Nm) . . . . . . . . . . 1 BOLT (Torque 5 Nm) . . . . . . . . . . . . 1 O-RING . . . . . . . . . . . . . . . . . . . . . . 1

PRINTED IN U.S.A.

Deutz TD 3.6 L4

Engine Camshaft, Lifters, Rocker Arms, and Sensor

3

30 Nm Torque

5

4 10 11

12 2

1

6

Item No. 01 02 03 04 05 06

Part No. 105325 50220392 105303 50220393 50220394 50220778

PRINTED IN U.S.A.

Description

Qty. Req.

Item No.

VALVE LIFTER, HYDRAULIC . . . . . 8 PUSHROD, VALVE LIFTER . . . . . . 8 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 8 ROCKER ARM . . . . . . . . . . . . . . . . 8 ROCKER ARM BEARING . . . . . . . . 8 CAMSHAFT . . . . . . . . . . . . . . . . . . . 1

11

Part No.

10

50220552

11 12

187227 50220563

Description

Qty. Req.

SENSOR, ENGINE SPEED . . . . . . 1 (includes item 3) BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1 O-RING . . . . . . . . . . . . . . . . . . . . . . 1

50960088/AP0914

Engine

Deutz TD 3.6 L4

Cylinder Head and Valve Cover 34

8,5 Nm 31

Torque

The breather tube is shown on page 26.

33

80 Nm

32

Torque

Refer to Shop Manual

4

Torque

5

35

12 11

23

6

1

50

10

9

8

7

3 50

50

2 14

22

13 21

50960088/AP0914

12

PRINTED IN U.S.A.

Deutz TD 3.6 L4

Engine Cylinder Head and Valve Cover

Item No.

Part No.

01

50220779

02 03 04 05 06 07 08 09 10 11

50220364 50220365 133322 187148 133352 133166 50220366 187262 133138 187276

PRINTED IN U.S.A.

Description

Qty. Req.

Item No.

CYLINDER HEAD . . . . . . . . . . . . . . 1 (includes items 2-14) VALVE SEAT, INTAKE . . . . . . . . . . . 4 VALVE SEAT, EXHAUST. . . . . . . . . 4 VALVE KEEPER . . . . . . . . . . . . . . 16 VALVE SPRING CAP . . . . . . . . . . . 8 VALVE SEAL . . . . . . . . . . . . . . . . . . 8 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 5 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 8 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 4 SEALING RING (22x27 mm). . . . . . 1 PLUG (M22-1.5) . . . . . . . . . . . . . . . 1

13

Part No.

12 13 14 21 22 23 31

50220367 50220368 50220369 50220361 50220333 50220362 50220370

32 33 34 35 50

50220371 50220372 133444 50220373 105307

Description

Qty. Req.

VALVE SPRING. . . . . . . . . . . . . . . . 8 INTAKE VALVE . . . . . . . . . . . . . . . . 4 EXHAUST VALVE . . . . . . . . . . . . . . 4 GASKET, CYLINDER HEAD . . . . . . 1 BUSHING, ALIGNMENT . . . . . . . . . 2 CYLINDER HEAD BOLT . . . . . . . . 18 VALVE COVER . . . . . . . . . . . . . . . . 1 (includes items 32-34) GASKET, VALVE COVER . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . 10 CAP, OIL FILL . . . . . . . . . . . . . . . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 SAFETY LOCK AGENT . . . . . . . . AR

50960088/AP0914

Engine

Deutz TD 3.6 L4

Flywheel Housing, Starter, and Starter Relay 16

12

11 15 13 14 10

42 Nm Torque

60 Nm Torque

1 9

5 8 7 2

6

5

170 Nm Torque

4

3

50960088/AP0914

14

PRINTED IN U.S.A.

Deutz TD 3.6 L4

Engine Flywheel Housing, Starter, and Starter Relay

Item No. 01 02 03 04 05 06 07 08

Part No. 50220781 50220556 50220345 50220872 133329 133138 187276 TBD

Description

Qty. Req.

Item No. 09 10 11 12 13 14 15 16

FLYWHEEL HOUSING . . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 6 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 4 COVER PLATE . . . . . . . . . . . . . . . . 1 BUSHING, ALIGNMENT . . . . . . . . . 2 SEALING RING . . . . . . . . . . . . . . . . 1 SCREW PLUG . . . . . . . . . . . . . . . . 1 STARTER . . . . . . . . . . . . . . . . . . . . 1

Part No. 105910 105298 50220345 50220639 50220638 50220642 50220641 50220640

Description

Qty. Req.

BOLT . . . . . . . . . . . . . . . . . . . . . . . . 3 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 2 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 2 RELAY, STARTER . . . . . . . . . . . . . . 1 BRACKET, STARTER RELAY . . . . . 1 PROTECTING CAP. . . . . . . . . . . . . 1 PROTECTING CAP. . . . . . . . . . . . . 2 HARNESS, STARTER RELAY . . . . 1

NOTE: At the time of publication of this parts manual, the OEM for the starter was unable to provide availability or pricing. Please contact the Factory Parts Department for more information.

PRINTED IN U.S.A.

15

50960088/AP0914

Engine

Deutz TD 3.6 L4

Flywheel and Starter Ring

2

1

3

Refer to Shop Manual Torque

50960088/AP0914

16

PRINTED IN U.S.A.

Deutz TD 3.6 L4

Engine Flywheel and Starter Ring

Item No.

Part No.

01

50220783

02

50220784

03

133335

PRINTED IN U.S.A.

Description

Qty. Req.

FLYWHEEL . . . . . . . . . . . . . . . . . . . 1 (includes item 2) STARTER RING . . . . . . . . . . . . . . . 1 (included with item 1) BOLT . . . . . . . . . . . . . . . . . . . . . . . . 8

17

50960088/AP0914

Engine

Deutz TD 3.6 L4

Oil Pump and Timing Gear Cover 46 1 43 45 50

44 6

47

7 49 48

41

The idler gear fastens to the front of the engine block.

33

27 32

42

28 2 3

31 22

5

21 4 24 24

50960088/AP0914

23

18

PRINTED IN U.S.A.

Deutz TD 3.6 L4

Engine Oil Pump and Timing Gear Cover

Item No.

Part No.

01 02 03 04 05 06 07 21

50220785 50220385 50220386 50220387 50220388 50220389 50220390 50220395

22 23 24 27 28

50220396 50220397 50220398 50220399 50220400

Description

Qty. Req.

Item No.

COVER, TIMING GEAR . . . . . . . . . 1 VALVE PLUNGER . . . . . . . . . . . . . . 1 VALVE SPRING. . . . . . . . . . . . . . . . 1 SPRING CAP (Torque 60 Nm) . . . . 1 O-RING . . . . . . . . . . . . . . . . . . . . . . 1 PIN, ALIGNMENT . . . . . . . . . . . . . . 2 THREADED INSERT. . . . . . . . . . . . 3 OIL PUMP . . . . . . . . . . . . . . . . . . . . 1 (includes items 22-24) GEAR, OIL PUMP . . . . . . . . . . . . . . 1 ADAPTER TUBE . . . . . . . . . . . . . . . 2 O-RING . . . . . . . . . . . . . . . . . . . . . . 4 DOWEL BUSHING . . . . . . . . . . . . . 2 BOLT (Torque 8,5 Nm) . . . . . . . . . . 5

31 32 33 41 42 43 44 45 46 47 48 49 50

Part No. 50220374 50220375 105896 50220380 105292 50220381 133151 50220382 50220383 133136 133388 50220786 133103

Description

Qty. Req.

GEAR, IDLER . . . . . . . . . . . . . . . . . 1 SHAFT . . . . . . . . . . . . . . . . . . . . . . . 1 BOLT (Torque 30 Nm) . . . . . . . . . . 3 BOLT (Torque 30 Nm) . . . . . . . . . 10 BOLT (Torque 30 Nm) . . . . . . . . . . 7 BOLT (Torque 30 Nm) . . . . . . . . . . 5 PLUG (Torque 55 Nm) . . . . . . . . . . 1 CONNECTOR, COOLANT PORT . . 1 RETAINER, COOLANT CONN.. . . . 1 SEALING RING (18x20 mm). . . . . . 1 SEAL, CRANKSHAFT . . . . . . . . . . . 1 PROFILE WASHER. . . . . . . . . . . . . 1 SEALANT . . . . . . . . . . . . . . . . . . . . 1

30 Nm Torque

55 Nm Torque

30 Nm

30 Nm

Torque

Torque

30 Nm Torque

8,5 Nm Torque

60 Nm Torque

PRINTED IN U.S.A.

19

50960088/AP0914

Engine

Deutz TD 3.6 L4

Fuel Injector Pressure Pump

2 1 3 4

5 6 7

80 Nm Torque

8

13 12 11

20 Nm Torque

10

9

8

50960088/AP0914

20

PRINTED IN U.S.A.

Deutz TD 3.6 L4

Engine Fuel Injector Pressure Pump

Item No.

Part No.

01

50288228

02

50220790

03 04 05

50220792 50220791 50220787

06

50220789

PRINTED IN U.S.A.

Description

Qty. Req.

Item No.

HIGH PRESSURE PUMP . . . . . . . . 1 (includes items 2-7) VOLUME CONTROL VALVE. . . . . . 1 (includes items 3-4) GASKET . . . . . . . . . . . . . . . . . . . . . 1 O-RING . . . . . . . . . . . . . . . . . . . . . . 1 OVER-FLOW VALVE. . . . . . . . . . . . 1 (includes items 6-7) O-RING . . . . . . . . . . . . . . . . . . . . . . 1

07 08 09 10 11 12 13

21

Part No. 50220788 50220419 50220415 50220417 50220420 50220416 50220418

Description

Qty. Req.

O-RING . . . . . . . . . . . . . . . . . . . . . . 1 O-RING SEAL . . . . . . . . . . . . . . . . . 1 SPACER/ADAPTER . . . . . . . . . . . . 1 O-RING SEAL . . . . . . . . . . . . . . . . . 1 GEAR, FUEL INJ. PUMP DRIVE . . 1 WASHER . . . . . . . . . . . . . . . . . . . . . 1 NUT, INJECTION PUMP . . . . . . . . . 1

50960088/AP0914

Engine

Deutz TD 3.6 L4

Fuel Rail and High-Pressure Fuel Lines 7

30 Nm 5

Torque

4

8

3 10

Fuel Injector

12

9 6

11 1 6 7 2

30 Nm Torque

Item No.

Part No.

01

50220426

02

50220427

03

50220428

04

50220429

05 06

50220430 50220431

50960088/AP0914

Description

Qty. Req.

Item No.

FUEL RAIL. . . . . . . . . . . . . . . . . . . . 1 (includes item 7 and 8) FUEL LINE ASSEMBLY. . . . . . . . . . 1 (includes items 9-11) FUEL LINE ASSEMBLY. . . . . . . . . . 1 (used with cylinders 3 and 4) FUEL LINE, HIGH-PRESSURE . . . 1 (used with cylinders 1 and 2) BOLT, TORX-HEAD. . . . . . . . . . . . . 2 SPACER, FUEL RAIL . . . . . . . . . . . 2

22

Part No.

07

50220565

08 09 10 11 12

50220793 NSS NSS NSS 50220569

NOTE: All fuel line nuts are torqued at 30 Nm.

Description

Qty. Req.

RAIL PRESSURE SENSOR KIT . . . 1 (includes item 8) O-RING . . . . . . . . . . . . . . . . . . . . . . 1 BOLT (included with item 2) . . . . . . 1 PIPE CLAMP (included with item 2) 1 NUT(included with item 2) . . . . . . . . 1 MULTI-PURPOSE GREASE . . . . AR

PRINTED IN U.S.A.

Deutz TD 3.6 L4

Engine Fuel Return Lines

3

2

7 Fuel Injector

8 1

10 5 6 9 7 5

Item No.

Part No.

01a

50220432

02 03 05

50220794 50220434 50220435

PRINTED IN U.S.A.

Description

Qty. Req.

Item No.

FUEL LINE ASSEMBLY. . . . . . . . . . 1 (includes items 5-7) FUEL RETURN LINE . . . . . . . . . . . 1 HOSE RETAINER . . . . . . . . . . . . . . 2 CLAMP, SPRING BAND . . . . . . . . . 2

06 07 08 09 10

23

Part No. 50220436 50220437 50220795 105646 50220796

Description

Qty. Req.

HOSE ASSEMBLY . . . . . . . . . . . . . 1 PIPE CLAMP . . . . . . . . . . . . . . . . . . 3 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1 NUT . . . . . . . . . . . . . . . . . . . . . . . . . 2 STUD . . . . . . . . . . . . . . . . . . . . . . . . 2

50960088/AP0914

Engine

Deutz TD 3.6 L4

Fuel Injector

5

1

4

30 Nm Torque

6

3

2

Item No.

Part No.

01

50220421

02 03

50220422 50220423

Description

Qty. Req.

Item No.

FUEL INJECTOR. . . . . . . . . . . . . . . 4 (includes items 2 and 5) SEAL, FUEL INJECTOR . . . . . . . . . 4 CLAMP, FUEL INJECTOR. . . . . . . . 4

04 05 06

Part No. 50220424 50220425 50220564

Description

Qty. Req.

BOLT, FUEL INJECTOR . . . . . . . . . 4 RETAINING CLIP . . . . . . . . . . . . . . 4 O-RING . . . . . . . . . . . . . . . . . . . . . . 4

NOTE: The engine uses four injectors; the quantities shown are for all four injectors.

50960088/AP0914

24

PRINTED IN U.S.A.

Deutz TD 3.6 L4

Engine Glow Plug

2

13,5 Nm Torque

1

Item No. 01 02

Part No. 50220557 50220558

Description

Qty. Req.

GLOW PLUG. . . . . . . . . . . . . . . . . . 4 CONNECTING RAIL . . . . . . . . . . . . 1

NOTE: The engine uses four glow plugs; the quantities shown are for all four.

PRINTED IN U.S.A.

25

50960088/AP0914

Engine

Deutz TD 3.6 L4

Turbocharger

1

2

3

30 Nm Torque

Turbocharger rubber hose adapter is on page 26.

Item No. 01 02 03

Part No. 50220797 50220503 50220487

50960088/AP0914

Description

Qty. Req.

TURBOCHARGER . . . . . . . . . . . . . 1 GASKET, TURBOCHARAGER . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 3

26

PRINTED IN U.S.A.

Deutz TD 3.6 L4

Engine Turbocharger Oil Lines

2 3

Turbocharger

17 1 2 16 3

12

8,5 Nm Torque

13

8,5 Nm Torque

15

Item No.

Part No.

01

50220798

02 03 11 12

50220409 105483 50220410 50220411

PRINTED IN U.S.A.

Description

Qty. Req.

14

Item No.

OIL LINE, PRESSURE . . . . . . . . . . 1 (includes items 2-3) BOLT, HOLLOW . . . . . . . . . . . . . . . 2 SEALING RING . . . . . . . . . . . . . . . . 4 FLANGE . . . . . . . . . . . . . . . . . . . . . 1 O-RING SEAL . . . . . . . . . . . . . . . . . 1

27

Part No.

13

50220806

14 15 16 17

187222 133232 133162 50220413

Description

Qty. Req.

OIL LINE, RETURN . . . . . . . . . . . . . 1 (includes items 14) O-RING . . . . . . . . . . . . . . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 2 GASKET, FLANGE . . . . . . . . . . . . . 1

50960088/AP0914

Engine

Deutz TD 3.6 L4

Turbocharger Hose and Crankcase Breather Tube 2

8,5 Nm Torque

1

3 4

5

4

6 7 6

Turbocharger

Valve Cover is shown on page 12.

Item No. 01 02 03 04

Part No. 50220767 50220769 50220770 133214

50960088/AP0914

Description

Qty. Req.

Item No.

INTAKE ELBOW . . . . . . . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1 HOSE NIPPLE. . . . . . . . . . . . . . . . . 1 SPRING CLAMP . . . . . . . . . . . . . . . 2

05 06 07

28

Part No. 50220771 50220318 50220768

Description

Qty. Req.

HOSE. . . . . . . . . . . . . . . . . . . . . . . . 1 SPRING CLAMP . . . . . . . . . . . . . . . 2 HOSE. . . . . . . . . . . . . . . . . . . . . . . . 1

PRINTED IN U.S.A.

Deutz TD 3.6 L4

Engine Turbocharger Exhaust

Turbocharger

1 2

30 Nm Torque

Item No. 01 02

Part No. 50220500 50220501

PRINTED IN U.S.A.

Description

Qty. Req.

CLAMP, T-BOLT . . . . . . . . . . . . . . . 1 NUT . . . . . . . . . . . . . . . . . . . . . . . . . 1

29

50960088/AP0914

Engine

Deutz TD 3.6 L4

Exhaust Manifold Group 3

20 Nm Torque

1

2

30 Nm Torque

6 4 3 2 5

Turbocharger

Item No. 01 02 03

Part No. 50220801 50220486 50220487

50960088/AP0914

Description

Qty. Req.

Item No.

COMPENSATOR TUBE . . . . . . . . . 1 GASKET, COMPENSATOR TUBE . 2 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 4

04 05 06

30

Part No. 50220800 50220483 50220484

Description

Qty. Req.

EXHAUST MANIFOLD . . . . . . . . . . 1 GASKET, EXHAUST MANIFOLD . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 8

PRINTED IN U.S.A.

Deutz TD 3.6 L4

Engine Diesel Oxidation Catalyst (DOC) Group

4 1 2

3

6

8

7

5 6 2 1

Item No. 01 02 03 04 05

Part No. 50220574 50220575 50220799 50302200 50302554

PRINTED IN U.S.A.

Description

Qty. Req.

Item No.

CLAMP, EXHAUST . . . . . . . . . . . . . 2 GASKET, EXHAUST . . . . . . . . . . . . 2 OUTLET, DOC. . . . . . . . . . . . . . . . . 1 BRACKET, DOC . . . . . . . . . . . . . . . 2 INLET, DOC. . . . . . . . . . . . . . . . . . . 1 (includes items 6-8)

06 07 08

31

Part No. 50220573 50220572 50220571

Description

Qty. Req.

LOCK, CAP . . . . . . . . . . . . . . . . . . . 2 GASKET . . . . . . . . . . . . . . . . . . . . . 1 CLAMP, DOC. . . . . . . . . . . . . . . . . . 1

50960088/AP0914

Engine

Deutz TD 3.6 L4

Air Intake Manifold

Cylinder Head

2

30 Nm

1

Torque

4 3

Item No. 01 02 03 04

Part No. 50220438 50220439 50220440 50220802

50960088/AP0914

Description

Qty. Req.

AIR INTAKE MANIFOLD . . . . . . . . . 1 GASKET, AIR INTAKE MANIFOLD . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 8 RETAINING PLATE . . . . . . . . . . . . . 1

32

PRINTED IN U.S.A.

Deutz TD 3.6 L4

Engine Air Intake Sensors 11 Nm 50

Torque

2 1

5 Nm Torque

4 5 10

18 Nm

8

Torque

9

7 6

3 Air Intake Manifold Fastens to engine intake air pressure tube; item 11 on page 34.

30 Nm Torque

Item No. 01 02 03 04 05 06

Part No. 50220441 50220345 105289 50220442 50220443 50220444

PRINTED IN U.S.A.

Description

Qty. Req.

Item No.

SENSOR, TEMPERATURE. . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1 BOLT, TORX-HEAD. . . . . . . . . . . . . 2 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1 SENSOR, PRESSURE . . . . . . . . . . 1 PRESSURE SENSOR ASSEMBLY. 1 (includes items 7-9)

07 08 09 10 50

33

Part No. 187282 50220445 50220446 50220803 194281

Description

Qty. Req.

SEALING RING . . . . . . . . . . . . . . . . 2 BOLT, HOLLOW . . . . . . . . . . . . . . . 1 HOSE FITTING . . . . . . . . . . . . . . . . 1 O-RING (included w/ item 1) . . . . . . 1 SEALANT, SENSOR . . . . . . . . . . . . 1

50960088/AP0914

Engine

Deutz TD 3.6 L4

Air Intake Tube Group

1

2

13 Nm

4

Torque

30 Nm

10

Torque

7

8

30 Nm Torque

3

Fastens to engine air intake pressure sensor; item 9 on page 33.

11 12 5

13 9 6

5

Air Intake Manifold

50960088/AP0914

34

PRINTED IN U.S.A.

Deutz TD 3.6 L4

Engine Air Intake Tube Group

Item No. 01 02 03 04 05 06 07

Part No. 50220804 50220448 105437 50220449 50220450 50220451 50220452

PRINTED IN U.S.A.

Description

Qty. Req.

Item No.

AIR INTAKE TUBE . . . . . . . . . . . . . 1 HOSE, RUBBER 90º . . . . . . . . . . . . 1 CLAMP, SPRING . . . . . . . . . . . . . . . 1 CLAMP, SPRING . . . . . . . . . . . . . . . 1 CLAMP, SPRING . . . . . . . . . . . . . . . 2 GASKET, AIR INTAKE TUBE . . . . . 1 PIPE CLAMP . . . . . . . . . . . . . . . . . . 1

35

Part No.

08 09 10 11

50220453 50220447 187227 50220455

12 13

133141 133133

Description

Qty. Req.

BOLT . . . . . . . . . . . . . . . . . . . . . . . . 4 HOSE, RUBBER . . . . . . . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1 AIR PRESSURE TUBE ASSY, . . . . 1 (includes items 12 and 13) BOLT, HOLLOW . . . . . . . . . . . . . . . 1 SEALING RING . . . . . . . . . . . . . . . . 2

50960088/AP0914

Engine

Deutz TD 3.6 L4

EGR Valve and EGR Cooler Group

80 Nm 8 Nm

10 Nm

25

Torque

Torque

Torque

1

2

9

3

5 8 20 4

21 22 19

7

24

23

6 12

11 10

26

7

20 Nm

13

Torque

20 Nm Torque

18 14

20 Nm Torque

27

16 15

50960088/AP0914

36

PRINTED IN U.S.A.

Deutz TD 3.6 L4

Engine EGR Valve and EGR Cooler Group

Item No. 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15

Part No. 50220494 50220495 187227 50220473 50220496 50220497 50220318 133138 187276 50220488 50220478 50220493 50220478 50220481 50220480

PRINTED IN U.S.A.

Description

Qty. Req.

Item No.

COOLANT TUBE, EGR . . . . . . . . . . 1 BOLT, TORX-HEAD. . . . . . . . . . . . . 2 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1 PIPE CLAMP . . . . . . . . . . . . . . . . . . 1 GASKET, EGR COOLANT TUBE . . 1 HOSE, RUBBER . . . . . . . . . . . . . . . 1 CLAMP, SPRING . . . . . . . . . . . . . . . 2 SEALING RING 22x27mm . . . . . . . 1 PLUG (M22-1.5) . . . . . . . . . . . . . . . 1 EGR BRACKET ASSEMBLY . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 2 EGR BRACKET. . . . . . . . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 4 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1 O-RING SEAL . . . . . . . . . . . . . . . . . 1

37

Part No.

16 18 19

50220479 50220498 50220477

20

50220403

21 22 23 24 25 26 27

NSS NSS 50220742 NSS NSS 50220744 50220743

Description

Qty. Req.

HOSE CONNECTOR . . . . . . . . . . . 1 HOSE, EGR COOLER . . . . . . . . . . 1 EGR COOLER. . . . . . . . . . . . . . . . . 1 (includes items 20-25) EGR CONTROL VALVE . . . . . . . . . 1 (includes items 21 and 22) O-RING . . . . . . . . . . . . . . . . . . . . . . 1 O-RING . . . . . . . . . . . . . . . . . . . . . . 1 SHUTTLE VALVE . . . . . . . . . . . . . . 1 END CAP (included with item 19) . . 1 BRACKET (included with item 19) . 1 HOSE CLAMP . . . . . . . . . . . . . . . . . 1 SPRING CLAMP . . . . . . . . . . . . . . . 1

50960088/AP0914

Engine

Deutz TD 3.6 L4

Water Pump Group

3

35 Nm

30 Nm

Torque

Torque

1 8

10

6 15 4

6

14

9

20 Nm Torque

35 Nm Torque

2 7 5

12

11

12

14 Nm

60 Nm

Torque

Torque

14 Nm Torque

13 Bolts to the front of the engine.

50960088/AP0914

38

PRINTED IN U.S.A.

Deutz TD 3.6 L4

Engine Water Pump Group

Item No. 01 02 03 04 05 06 07 08

Part No. 50220458 50220459 50220460 50220461 133168 133135 50220462 105303

PRINTED IN U.S.A.

Description

Qty. Req.

Item No.

WATER PUMP. . . . . . . . . . . . . . . . . 1 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 1 HOSE CONNECTOR . . . . . . . . . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 PUG . . . . . . . . . . . . . . . . . . . . . . . . . 2 O-RING SEAL . . . . . . . . . . . . . . . . . 1 O-RING SEAL . . . . . . . . . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 3

09 10 11 12 13 14 15

39

Part No. 50220463 105289 105303 50220475 50220476 50220474 NSS

Description

Qty. Req.

PULLEY, FAN . . . . . . . . . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 4 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 2 SHIM/WASHER . . . . . . . . . . . . . . . . 2 MANIFOLD, COOLANT. . . . . . . . . . 1 SILICON O-RING SEAL . . . . . . . . . 1 (included with item 1)

50960088/AP0914

Engine

Deutz TD 3.6 L4

Thermostat Housing Group Cylinder Head

30 Nm

5

Torque

7

30 Nm 2

1

Torque

6

2

10

65 Nm

3

Torque

4

9

30 Nm Torque

12 13

11

15 14 9

9

8

13 Nm Torque

Fastens to engine; refer to page 4, item 13

50960088/AP0914

40

PRINTED IN U.S.A.

Deutz TD 3.6 L4

Engine Thermostat Housing Group

Item No.

Part No.

01

50220464

02 03 04 05 06 07

243440 50220462 50220465 50220466 105896 50220467

PRINTED IN U.S.A.

Description

Qty. Req.

Item No.

THERMOSTAT HOUSING ASY. . . . 1 (includes items 2-4) THERMOSTAT . . . . . . . . . . . . . . . . 1 O-RING SEAL . . . . . . . . . . . . . . . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 GASKET, THERMOSTAT . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 4 TEMPERATURE SENDER . . . . . . . 1

08 09 10 11 12 13 14 15

41

Part No. 50220468 50220318 50220469 50220470 50220471 50220472 50220473 187227

Description

Qty. Req.

TUBE, COOLANT . . . . . . . . . . . . . . 1 CLAMP, SPRING . . . . . . . . . . . . . . . 4 MANIFOLD, COOLANT. . . . . . . . . . 1 HOSE, COOLANT . . . . . . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 2 BRACKET, SUPPORT. . . . . . . . . . . 1 PIPE CLAMP . . . . . . . . . . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1

50960088/AP0914

Engine

Deutz TD 3.6 L4

Alternator Group 5 3

90 Nm

1

Torque

4

2

42 Nm 6

42 Nm Torque

Torque

7

8

9 Fastens to timing gear cover; refer to page16.

10

30 Nm Torque

11 50 12

50960088/AP0914

42

PRINTED IN U.S.A.

Deutz TD 3.6 L4

Engine Alternator Group

Item No.

Part No.

01

50220515

02 03 04 05 06

50220516 133184 50220577 50220519 50220805

PRINTED IN U.S.A.

Description

Qty. Req.

Item No.

ALTERNATOR . . . . . . . . . . . . . . . . . 1 (includes items 1-5) REGULATOR, ALTERNATOR . . . . . 1 FAN, ALTERNATOR . . . . . . . . . . . . 1 NUT AND WASHERS . . . . . . . . . . . 1 PULLEY, ALTERNATOR . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1

07 08 09 10 11 12 50

43

Part No. 50220504 50220507 50220513 50220508 50220506 50220505 133104

Description

Qty. Req.

MOUNT, ALTERNATOR . . . . . . . . . 1 BUSHING . . . . . . . . . . . . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 5 PIN, ALIGNMENT . . . . . . . . . . . . . . 2 SEALANT . . . . . . . . . . . . . . . . . . . . 1

50960088/AP0914

Engine

Deutz TD 3.6 L4

Fan Belt and Tensioner

1

2

3

4 Refer to Shop Manual Torque

50960088/AP0914

44

PRINTED IN U.S.A.

Deutz TD 3.6 L4

Engine Fan Belt and Tensioner

Item No. 01 02 03 04

Part No. 50220511 50220510 50220512 50220509

PRINTED IN U.S.A.

Description

Qty. Req.

V-RIBBED BELT . . . . . . . . . . . . . . . 1 IDLER, BELT . . . . . . . . . . . . . . . . . . 1 BOLT, SOCKET-HEAD . . . . . . . . . . 1 BELT TENSIONER . . . . . . . . . . . . . 1

45

50960088/AP0914

Engine

Deutz TD 3.6 L4

Engine Wire Harnesses

7 1

11

12

10

4

4

5 6

9

13

8

2

15 14

NOTE: Wire harness shown is for illustrative purposes only; the wire harness and connectors may be different from those on the machine.

8

50960088/AP0914

46

PRINTED IN U.S.A.

Deutz TD 3.6 L4

Engine Engine Wire Harnesses

Item No. 01 02 03 04 05 06 07 08

Part No. 50220545 50220527 50220546 50220543 50220547 50220548 50220549 50220530

PRINTED IN U.S.A.

Description

Qty. Req.

Item No.

ENGINE WIRE HARNESS . . . . . . . 1 CONNECTOR, INTERFACE . . . . . . 1 CONNECTOR, COOLANT TEMP.. . 4 CONNECTOR, INJECTORS . . . . . . 5 CONNECTOR, RAIL PRES. . . . . . . 1 CONNECTOR, BOOST PRES. . . . . 1 CONNECTOR, EGR VALVE . . . . . . 1 CONNECTOR, OIL PRES. . . . . . . . 2

09 10 11 12 13 14 15

47

Part No. 50220535 50220550 50220551 187173 50220534 105289 50220536

Description

Qty. Req.

CLAMPING BAND. . . . . . . . . . . . . . 2 CLAMPING BAND. . . . . . . . . . . . . 13 CLAMPING BAND. . . . . . . . . . . . . . 1 CLAMPING BAND. . . . . . . . . . . . . . 1 CLAMPING BAND. . . . . . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1 SPACER . . . . . . . . . . . . . . . . . . . . . 1

50960088/AP0914

Engine

Deutz TD 3.6 L4

Harness Connectors

2

5

9 8

6 7

Item No.

Part No.

02

50220537

05 06

50220540 50220541

50960088/AP0914

Description

Qty. Req.

Item No.

PLUG-IN CONNECTOR . . . . . . . . . 1 (12 pins) ADAPTER . . . . . . . . . . . . . . . . . . . . 1 PLUG-IN CONNECTOR . . . . . . . . . 1

07 08 09

48

Part No. 50220543 50220544 50220542

Description

Qty. Req.

PLUG-IN CONNECTOR . . . . . . . . . 1 PLUG-IN CONNECTOR . . . . . . . . . 1 PLUG-IN CONNECTOR . . . . . . . . . 1

PRINTED IN U.S.A.

Deutz TD 3.6 L4

Engine ECU (Engine Control Unit)

1

Item No. 01

Part No. 50220456

Description

Qty. Req.

ENGINE CONTROL UNIT (ECU) . . 1

NOTE: This is a special order item that requires programming. Please provide the engine model and serial number when placing the order for this part. Be aware that because of the programming requirements there will be a delay in obtaining this part.

PRINTED IN U.S.A.

49

50960088/AP0914

Numerical Index Part No.

Page No.

Item No.

105289 105289 105289 105289 105289 105289 105292 105298 105303 105303 105303 105307 105325 105407 105437 105483 105646 105896 105896 105905 105910 132023 133103 133103 133104 133132 133133 133135 133136 133138 133138 133138 133139 133141 133147 133149 133151 133162 133166 133184 133214 133232 133322 133326 133329 133335

05 05 07 33 39 47 19 15 11 39 39 13 11 05 35 27 23 19 41 07 15 07 05 19 43 05 35 39 19 13 15 37 05 35 05 05 19 27 13 43 28 27 13 07 15 17

41 53 03 03 10 14 42 10 03 08 11 50 01 31 03 03 09 33 06 08 09 04 44 50 50 17 13 06 47 10 06 08 11 12 16 30 44 16 07 03 04 15 04 05 05 03

50960088/AP0914

Deutz TD 3.6 L4

Part No.

Page No.

Item No.

133352 133387 133388 133405 133414 133417 133444 133444 133536 133537 133537 133538 133539 187115 187148 187173 187222 187227 187227 187227 187227 187233 187234 187262 187262 187276 187276 187276 187276 187276 187282 194281 243440 50220270 50220315 50220318 50220318 50220318 50220323 50220324 50220325 50220326 50220327 50220328 50220329 50220330

13 05 19 05 05 05 05 13 05 05 05 06 05 05 13 47 27 11 35 37 41 06 05 05 13 05 13 15 37 39 33 33 41 06 05 28 37 41 05 05 05 05 05 05 05 05

06 42 48 21 10 02 51 34 19 12 28 03 09 18 05 12 14 11 10 03 15 02 29 06 09 15 11 07 09 05 07 50 02 05 43 06 07 09 03 04 05 07 08 13 14 20

50

Part No.

Page No.

Item No.

50220331 50220332 50220333 50220333 50220334 50220335 50220336 50220340 50220343 50220344 50220345 50220345 50220345 50220345 50220346 50220347 50220348 50220349 50220350 50220351 50220352 50220353 50220354 50220355 50220356 50220357 50220358 50220359 50220360 50220361 50220362 50220364 50220365 50220366 50220367 50220368 50220369 50220370 50220371 50220372 50220373 50220374 50220375 50220376 50220378 50220379

05 05 05 13 05 05 05 05 10 10 10 15 15 33 10 10 10 10 10 08 08 08 08 08 08 09 09 09 09 13 13 13 13 13 13 13 13 13 13 13 13 19 19 10 10 10

22 23 24 22 04 05 05 32 08 01 02 03 11 02 03 04 05 06 07 01 02 03 05 05 05 01 02 03 04 21 23 02 03 08 12 13 14 31 32 33 35 31 32 11 13 14

Part No.

Page No.

Item No.

50220380 50220381 50220382 50220383 50220385 50220386 50220387 50220388 50220389 50220390 50220392 50220393 50220394 50220395 50220396 50220397 50220398 50220399 50220400 50220401 50220402 50220403 50220404 50220405 50220406 50220407 50220409 50220410 50220411 50220413 50220415 50220416 50220417 50220418 50220419 50220420 50220421 50220422 50220423 50220424 50220425 50220426 50220427 50220428 50220429 50220430

19 19 19 19 19 19 19 19 19 19 11 11 11 19 19 19 19 19 19 07 07 37 07 07 06 06 27 27 27 27 21 21 21 21 21 21 24 24 24 24 24 22 22 22 22 22

41 43 45 46 02 03 04 05 06 07 02 04 05 21 22 23 24 27 28 01 02 20 06 07 01 04 02 11 12 17 09 12 10 13 08 11 01 02 03 04 05 01 02 03 04 05

PRINTED IN U.S.A.

Deutz TD 3.6 L4 Part No.

Page No.

Item No.

50220431 50220432 50220434 50220435 50220436 50220437 50220438 50220439 50220440 50220441 50220442 50220443 50220444 50220445 50220446 50220447 50220448 50220449 50220450 50220451 50220452 50220453 50220455 50220456 50220458 50220459 50220460 50220461 50220462 50220462 50220463 50220464 50220465 50220466 50220467 50220468 50220469 50220470 50220471 50220472 50220473 50220473 50220474 50220475 50220476 50220477

22 23 23 23 23 23 32 32 32 33 33 33 33 33 33 35 35 35 35 35 35 35 35 49 39 39 39 39 39 41 39 41 41 41 41 41 41 41 41 41 37 41 39 39 39 37

06 01 03 05 06 07 01 02 03 01 04 05 06 08 09 09 02 04 05 06 07 08 11 01 01 02 03 04 07 03 09 01 04 05 07 08 10 11 12 13 04 14 14 12 13 19

PRINTED IN U.S.A.

Numerical Index

Part No.

Page No.

Item No.

50220478 50220478 50220479 50220480 50220481 50220483 50220484 50220486 50220487 50220487 50220488 50220493 50220494 50220495 50220496 50220497 50220498 50220500 50220501 50220503 50220504 50220505 50220506 50220507 50220508 50220509 50220510 50220511 50220512 50220513 50220515 50220516 50220519 50220527 50220530 50220534 50220535 50220536 50220537 50220540 50220541 50220542 50220543 50220543 50220544 50220545

37 37 37 37 37 30 30 30 26 30 37 37 37 37 37 37 37 29 29 26 43 43 43 43 43 45 45 45 45 43 43 43 43 47 47 47 47 47 48 48 48 48 47 48 48 47

11 13 16 15 14 05 06 02 03 03 10 12 01 02 05 06 18 01 02 02 07 12 11 08 10 04 02 01 03 09 01 02 05 02 08 13 09 15 02 05 06 09 04 07 08 01

51

Part No.

Page No.

Item No.

50220546 50220547 50220548 50220549 50220550 50220551 50220552 50220552 50220553 50220554 50220556 50220557 50220558 50220559 50220560 50220561 50220561 50220562 50220563 50220563 50220564 50220565 50220569 50220571 50220572 50220573 50220574 50220575 50220577 50220638 50220639 50220640 50220641 50220642 50220742 50220743 50220744 50220767 50220768 50220769 50220770 50220771 50220773 50220774 50220775 50220776

47 47 47 47 47 47 10 11 07 07 15 25 25 05 05 05 06 05 10 11 24 22 22 31 31 31 31 31 43 15 15 15 15 15 37 37 37 28 28 28 28 28 05 05 05 05

03 05 06 07 10 11 12 10 09 10 02 01 02 70 33 60 06 25 15 12 06 07 12 08 07 06 01 02 04 13 12 16 15 14 23 27 26 01 07 02 03 05 57 55 56 52

Part No.

Page No.

Item No.

50220777 50220778 50220779 50220780 50220781 50220783 50220784 50220785 50220786 50220787 50220788 50220789 50220790 50220791 50220792 50220793 50220794 50220795 50220796 50220797 50220798 50220799 50220800 50220801 50220802 50220803 50220804 50220805 50220806 50220872 50288228 50302200 50302554

05 11 13 05 15 17 17 19 19 21 21 21 21 21 21 22 23 23 23 26 27 31 30 30 32 33 35 43 27 15 21 31 31

54 06 01 01 01 01 02 01 49 05 07 06 02 04 03 08 02 08 10 01 01 03 04 01 04 10 01 06 13 04 01 04 05

50960088/AP0914

Subject Index

Deutz TD 3.6 L4

A Air Intake Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32 Air Intake Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35 Air Pressure Tube Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35 Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43

B Belt Tensioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45 Belt, Serpentine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45 Bracket, DOC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31 Bracket, Engine Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Bracket, Starter Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 By-Pass Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .05

C Camshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Cap, Oil Fill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Clamp, Doc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31 Clamp, Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31 Clamp, Fuel Injector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 Compensator Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 Compression Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .05 Connecting Rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 Connecting Rod Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .08 Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19, 47 Coolant Tube, EGR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37 Cover Plate, Flywheel Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Cover, Timing Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 Crankshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Cylinder Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

D Dipstick, Engine Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .05

E EGR Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37 EGR Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37 EGR Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37 Engine Block Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .05 Engine Control Unit (ECU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49 Engine Wire Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47 Exhaust Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 Exhaust Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 50960088/AP0914

52

PRINTED IN U.S.A.

Deutz TD 3.6 L4

Subject Index

F Fan, Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43 Filler Cap, Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .05 Filter, Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07 Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 Flywheel Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Fuel Injector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 Fuel Line Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22, 23 Fuel Rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 Fuel Return Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

G Gasket Set, Td3.6 L4 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .05 Gasket, Air Intake Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32 Gasket, Air Intake Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35 Gasket, Compensator Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 Gasket, Cylinder Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Gasket, EGR Coolant Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37 Gasket, Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31 Gasket, Exhaust Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 Gasket, Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 Gasket, Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07 Gasket, Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41 Gasket, Turbocharager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 Gasket, Valve Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Gear, Engine Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Gear, Fuel Injection Pump Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 Gear, Idler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 Gear, Oil Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 Glow Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 Guide Tube, Dipstick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .05

H High Pressure Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 Hose, Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41 Hose, EGR Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37 Hose, Rubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35, 37

I Idler, Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45 Inlet, Doc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31 Intake Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 Intake Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 PRINTED IN U.S.A.

53

50960088/AP0914

Subject Index

Deutz TD 3.6 L4

M Manifold, Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39, 41 Mount, Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43

O Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07 Oil Filler Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .05 Oil Line, Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 Oil Line, Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 Oil Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .05 Oil Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 Oil Suction Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .06 Outlet, Doc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31 Over-Flow Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

P Piston Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .09 Piston Cooling Nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .05 Pressure Sensor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33 Pulley, Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43 Pulley, Crankshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Pulley, Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39 Pushrod, Valve Lifter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

R Rail Pressure Sensor Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 Rear Main Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .05 Regulator, Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43 Relay, Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Rocker Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

S Seal, Crankshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 Seal, Fuel Injector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 Sensor, Engine Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10, 11 Sensor, Oil Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07 Sensor, Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33 Sensor, Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33 Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

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PRINTED IN U.S.A.

Deutz TD 3.6 L4

Subject Index

T Temperature Sender . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41 Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41 Transfer Pipe, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .06 Tube, Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41 Turbocharger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

V Valve Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Valve Lifter, Hydraulic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Volume Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

W Water Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39 Wire Harness, Starter Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Wrist Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .09

PRINTED IN U.S.A.

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Torque Specifications

Deutz TD 3.6 L4

Use these torque values when tightening hardware—excluding: lock nuts, thread-forming, self-tapping, and metal screws—unless otherwise specified.

Grade 8.8

Metric Coarse-Pitch Thread M5 M6 M8 M10 M12 M14 M16 M18 M20 M22 M24 M27 M30

Grade 12.9

Grade 10.9

All torque values are in Foot-Pounds and Newton Meters (Nm).

DIN 912, DIN 931, DIN 933, etc...

8.8

10.9

12.9

4.1 (5.5) 6 (8) 7 (10) 7 (10) 10 (14) 13 (17) 18 ( 25) 26 (35) 31 (42) 33 (45) 48 (65) 59 (80) 64 (87) 81 (110) 108 (147) 100 (135) 133 (180) 170 (230) 155 (210) 203 (275) 258 (350) 207 (280) 302 (410) 354 (480) 302 (410) 420 (570) 509 (690) 406 (550) 575 (780) 686 (930) 524 (710) 738 (1000) 878 (1190) 767 (1040) 1092 (1480) 1305 (1770) 1047 (1420) 1482 (2010) 1770 (2400)

Metric Fine-Pitch Thread M8X1.0 M10X1.0 M10X1.25 M12X1.25 M12X1.5 M14X1.5 M16X1.5 M18X1.5 M20X1.5 M22X1.5 M24X2.0 M27X2.0 M30X2.0

50960088/AP0914

DIN 7984 8.8

10.9

4 (5) 6.3 (8.5) 15 (20) 30 (40) 51 (69) 81 (110) 125 (170) 181 (245) 251 (340) 339 (460) 435 (590) 642 (870) 885 (1200)

5 (7) 9 (12) 22 (30) 44 (59) 74 (100) 118 (160) 184 (250) 254 (345) 361 (490) 487 (660) 620 (840) 922 (1250) 1254 (1700)

All torque values are in Foot-Pounds and Newton Meters (Nm).

DIN 912, DIN 931, DIN 933, etc...

8.8

10.9

12.9

18 (25) 27 (37) 32 (43) 37 (50) 55 (75) 65 (88) 36 (49) 52 (71) 61 (83) 64 (87) 96 (130) 111 (150) 61 (83) 92 (125) 107 (145) 100 (135) 148 (200) 173 (235) 155 (210) 229 (310) 266 (360) 232 (315) 332 (450) 391 (530) 325 (440) 465 (630) 538 (730) 435 (590) 620 (840) 723 (980) 546 (740) 789 (1070) 922 (1250) 811 (1100) 1143 (1550) 1328 (1800) 1106 (1500) 1586 (2150) 1844 (2500)

56

DIN 7984 8.8

10.9

16 (22) 32 (43) 31 (42) 55 (75) 53 (72) 89 (120) 133 (180) 199 (270) 277 (375) 369 (500) 465 (630) 679 (920) 959 (1300)

24 (32) 48 (65) 46 (62) 81 (110) 77 (105) 129 (175) 195 (265) 284 (385) 391 (530) 524 (710) 664 (900) 959 (1300) 1364 (1850)

PRINTED IN U.S.A.

Deutz TD 3.6 L4

Torque Specifications

Use these torque values when tightening hardware—excluding: lock nuts, thread-forming, self-tapping, and metal screws—unless otherwise specified.

NOTE: All torque values are in foot-pounds (lb.-ft.), except those marked with asterisks (*), which are in inch-pounds (lb.-in.). To convert lb.-ft. to Newton Meter (Nm)—metric—torque values, multiply the lb.-ft. value by 1.355, or for inch pounds, multiply the lb.-in. value by 0.113.

Unified National Thread 8-32 8-36 10-24 10-32 1/4-20 1/4-28 5/16-18 5/16/24 3/8-16 3/8-24 7/16-14 7/16-20 1/2-13 1/2-20 9/16-12 9/16-18 5/8-11 5/8-18 3/4-10 3/4-16 7/8-9 7/8-14 1-8 1-14

Grade 2

Grade 5

Grade 8

Dry

Oiled

Dry

Oiled

Dry

Oiled

19* 20* 27* 31* 66* 76* 11 12 20 23 32 36 35 40 55 60 75 85 130 150 125 140 190 210

14* 15* 21* 23* 50* 56* 9 9 15 17 24 27 35 40 55 60 75 85 130 150 125 140 190 210

30* 31* 43* 49* 9 10 17 19 30 35 50 55 75 90 110 120 150 180 260 300 430 470 640 710

22* 23* 32* 36* 75* 86* 13 14 23 25 35 40 55 65 80 90 110 130 200 220 320 630 480 530

41* 43* 60* 68* 12 14 25 25 45 50 70 80 110 120 150 170 220 240 380 420 600 660 900 1000

31* 32* 45* 51* 9 10 18 20 35 35 55 60 80 90 110 130 170 180 280 320 460 500 680 740

* Value shown is in pound-force inch (lb.-in.)—inch pounds.

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50960088/AP0914

www.gehl.com

www.us.manitou.com

Manitou Americas, Inc. One Gehl Way P. O. Box 179 West Bend, WI 53095-0179 U.S.A

50960088/AP0914

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PRINTED IN U.S.A.