TCM WHEEL LOADER L9 OPERATON & MAINTENANCE MANUAL - PDF DOWNLOAD

N0．OW・617AE

7■亡：

VVHEEL LOADER

OPERAT］ON ＆ MAINTENANCEMANU

▲BeforeoperatingyourwheelLoader．readthismanua＝horoughlyandbecomecomple

familiarwiththedetailsofthe10ader．1fthere sanythingyoudon tunderstandinthism COntaCtyOurdealer．Besuret00bservetheproceduresdescribedinthismanuaL；Oth aseriousaccidentmayoccur．ThismanualmustbekeptwiththewheeIloader．

TOYOUMRANKICO，LTD．

Protecttheearthandbekindtoyour10ader．

l

FOREWORD This Operation＆Maintenance Manual WaS Written to provide the owner／ operator with information about the safe operation and maintenance of the TCM wheeJloader．Read this manual

thoroughly and become compIetely

Beforeoperatingthe10ader，besureto read al10f the ciecals on the machine

which give advice about safe care and operation of the loader. Damaged or misslngdecalsshouIdbe replacedwith

This Operation＆Maintenance Manua］

usesthefollowlngSafetyalertsymboIs．

When you see those symbo［sin the

text，followthesafetymessagetoavoid PerSOnalln］uryOrdeath．

neWOneS．

fami＝arwjth the10ader before uslngit．

1f you have any questions，See yOur

deaIer．

Due toimprovementsin deslgn，itis possible that the description contained herein maynotcompletelyapplytothe IoaderdeIiveredtoyou．

This Operation＆Maintenance Manual mustbekeptwiththe10ader． Safe operation means the operator must be qualified・A quaIifjed operator

must have trainlng and possess any required licenses to operate this

Failure to fol10W theinstructjonsin the mes＄age Wi

cause a seriou＄

accidentordeath．

machine．

1ftheIoaderis to beleased，loaned or SOld to anyone，this manualmust be With the machine．

▲ wARNING Failure to follow the instructions in the message might cause a Serious accidentordeath．

Do nottrytomodifyyourloader．1fany

fa‖ure or accident occurs due to modification ofthe Loader，Withoutpnor WrittenconsentbyTCM，yOumightvoid yourwarranty．

▲ cAUT10N FaiIure to foIIow theinstructionsin

the message may cause personal ln）uryOrdamagetotheloader．

Actions which are prohibited Ordangerous．

CONTENTS SAFETYINSTRUCTlONS……………．．1

DECALS（MACHINESIGNS）………・

8

QUALIFIEDOPERATORAND REGULATlONS SAFETY COMPONENTS．．．．

．．．13

PICTORIALNOMENCLATURE．．．．．

14

INSTRUMENTS AND CONTROLS SAFETYTRAVELING…・．．……‖‖………24

BEFORE STARTlNG THE ENGINE STARTINGTHE ENGINE……

．……‥31

AFTER STARTINGTHE ENGINE．．．．31

STARTING AND STOPPING THE LOADER

SAFE LOADINGOPERATlON‖……‖34 BEFORE LOADING…‖．．

，．…．…．．…．…40

DIGGING PERlODICINSPECTlON…………‖…．46

MAINTENANCE OFBATTERY‖‖…‥47 MAINTENANCEOFCOOLANT‖…．．．48

MAINTENANCEOFTLRES AND WHEELS

PERlODlCAL REPLACEMENT OF SAFETY PARTS LISTOF LUBRICANTS‖． ． ．．

SPECIF［CATLONS…

．…．51

‖‥52

NAMEPLATE＆SERIAL NUMBER…53

SAFETYINSTRUCT）ONS TheSAEJ153guideLinescontainsafetyinstructionsforthe OPeratOrS Of off−rOad working equJPment and agrlCultural tractors under the title of

OPERATOR PRECAUTlONS．

The portion ofthose safetylnStruCtions which app［y to the OPeration of wheelIoadersis presented on the pages that follow．ReadthemcareMlyandfoILowtheinstructions， （SOurCe：SAEJ153．Revised，May1987）．

Reprinted with permi＄＄ion from SAEJ153◎1987 SocietyofAutomotjveEngineers，lnc．

BasicsafetylnStruCtionsaredescribedinpagesthatfoILow． Readthemcarefullyandfo

The marking

owtheinstructions．

On the pictures means actionsthatare

PrOhibitedordangerous．

ThepictureshavebeendrawnbasedonTCM ssmaLl−Sized and medium−Sizedwheel10aders．

This safety alert symbolis used forimportant safety messages．Whenyouseethissymbolinthismanual，fo

the precautions glVenin safety messagetoavoid personal lnJuryOrdeath．

1tisimportant to abide by safety rules for your fellow

WOrkersaswellasyourself．

−1−

ow

NOTE2：TheilLustrationsdonotnecessarilydepicttheL9．ThesafetyrulesandcautionshoweverapplytoanymodeI，

3．PERSONNEL PRECAUT10NS：

4．OPERATOR−GENERAL PRECAUT10NS：

3．1Avoid100Se fitting clothing，100Se Or unCOVeredlong hair，JeWelryandloosepersonalarticles．

4．1Itis the responsibiJity of the operator to read and

3．2 Know and use the protective equ］Pment thatis to be WOrn When operatingthis10ader．Hard hats，PrOteCtive

g［asses，PrOteCtive shoes，gloves，reflectortype vests， resplratOrSandearprotectionareexamplesoftypesof equlPmentthatmayberequired．

understand the Operators Manual and other information pro−Vided and use the correct operating

PrOCedure．Machines should be operated only by

qualifiedoperators． 4．2 Weartheseatbelttomaximizetheprotectioncapabi］ity Of a ROPS（Rol10ver Protective Structure）canopy

WhenthemachineissoequlPPed． 4．3 Do not permit riders on the machineif thereis no manufacture

sdeslgnatedpIaceforarider．

4．4 Make sure that a‖protective guards，CanOPleS，doors，

etc．areinpIaceandsecure． 4．5 Remove all［00Se Objects storedin the machine． Remove aLlobjects which do not belongln Or On the

machineanditsequlPment．

3．3 Donotrush．Walk，donotrun．

3．4 Know and use the hand signals required for particular jobsandknowwhohastheresponsibi＝tyforslgnaling・

lsEENOTE2I 2

NOTEl：ROPScanopyISStandardequipmentinNorthAmerica． NOTE2：TheilJustrationsdonotnecessarilydepicttheL9．Thesafetyrulesandcautionshoweverapplytoanymodel．

6．STARTING ANDSTOPPING

5．MOUNT［NG AND DfSMOUNTING

PRECAUT10NS：

PRECAUT．ONS：

5．1Use the recommended hand holds and steps with at least three points of support when getting on and off

6・1Walk around the machine and warn aH personnelwho may be servicing the machine or arein the machine s

the machine．Keep steps and platform clean．Facethe

Pathpnortostarting．Donotstartuntilallpersonnelare

accesssystemwhenclimbingupanddown．

C［earlyawayfromthemachine．

SEE NOTE 1

匡E∈NOTE川SEENOTE21

SEE NOTE2

6．2 Check that the parking devjceis appljed，Place the

5．2 Donotjumpoffthemachine．

transmissionin neutra［or park as specified by the manufacturer，and disengage the PTO before starting

5．3 Do notdismountwhiIethe machineisin motion．

the machine．

6．3 Adjust，SeCure andlatch the seat and fasten the seat belt（ifprovided）beforestartjngthemachjne． 6．4 Startandoperatethe machineonlyfromtheoperator s Station．

6．5 Do notbypassthemachjne s neutral−StartSyStem．The neutraトstartsystemmustberepairedifitmalfunctions． 一3一

NOTEl：ROPScanopyFSStandardequIPmentinNorthAmerica． NOTE2：TheiIlustrationsdonotnecessarilydepicttheL9．Thesafetyrulesandcautionshoweverapplytoanymodel．

6．10 Removethestarterkeyordisconnectswitchkeywhen

6．6 UseJumPer Cables onlyln the recommended manner．

lmproper use can resuIt jn battery expJosion or unexpectedmachinemotion．

leavlngthemachineparkedorunattended．

6．7 Do notoperatethe engJnein an enclosedareawithout adequateventilation．

7．OPERAT］NG PRECAUT］ONS： 7．1Check brakes，Steerlng and other machine control

devices in accordance with the manufacturer s instructions p「10r tO Starting operation．0bserve all

gauges or warnLnglnStrumentS for proper operation． 0perate allcontroIs toinsure properoperation．1fany

匡∈ENOTEりEsEENOTE21

malfunctions are found，fo owthe shutdown procedure Of paragraph 6．9，and report the malfunction for

6．8 Park the machine onlevelground whenever possible and apply the parking device．0n grades，Park the

resolution．

machinewiththewheelsortracksecurelyblocked． 6．9 Beforeleavlng the operator

s station，Place the

transmissionin the park position as specified by the manufacturer，10WertheequlPmenttOthegroundorput in thelocked position，disengage the PTO，Set the

Parkingdeviceandshutofftheenglne．

−4−

NOTE2：TheiHustrationsdonotnecessariIydepicttheL9．Thesafetyrulesandcautionshoweverapplytoanymodel．

7．21fafa‖urethatcauses10SSOfcontroIsuchassteerIng， 7・10Watch for bystanders and never at10W anyOne tO be under or to reach through the machine andits SerVice brakes or englne OCCurS，StOP the machine s equlPmentWhileoperating． motion as quickly−aS POSSible，foIIow the shutdown PrOCedure of paragraph 6・9，and keep machine SeCurelyparkedunt‖thema（functioniscorrectedorthe

machinecanbesafelytowed．

7．3 Understand the machine

slimitations and keep the

machine undercontro‡．

7．4 Drive the machine with care and atspeeds compatibIe Withconditions．Useextracautionwhenoperatingover rough ground，On Slopes，and when turnIng the machine． 7．5 Note and avoid aIlhazards and obstructions such as

ditches，undergroundlines，treeS，Cliffs，OVerheard

electricalwires or areas where thereis danger of a

lsEE叫 7・11Selectagearthatw川preventexcessivespeedwhen goIngdownhill．Donotcoastdownhi ． 7・12When roadingamachine，knowand usethesignaling devices required on the machine．Provide an escort fortoadingwhererequired． 7．130n machines withindependently operated wheel

brakes，10Ckthe brake pedals togetherwhen roading

7．6 Carry10adsin recommended positions for maximum

toprovideequaljzedbrakeapplication． 7．14 Use the recommended transport devices when roadingthemachine．

Stability． 7．7 Neverlift10adsjnexcessofcapacity． 7．8 Use the recommended machine ballast and counter− Weighting・

7．9 Know and understand the job site traffic f10W PatternS andobeyfJagmen，rOadsignsandsignals・

7．15 Use the approved drawbar and／Or attaChment point When uslng the machine for towlng．ff a cab［e or

Chainis used，keep peop）e away from the towline （SeeParagraPh8．12）．

ー5−

NOTEl：ROPScanopylSStandardequipmentinNorthAmerica・ NOTE2二Thei11ustrationsdonotnecessari［ydepicttheL9・Thesafetyrulesandcautionshoweverapplytoanymodel・

8．6 Securely b10Ck the machine or any component that

8．MALNTENANCEPRECAUTIONS：

mayfallbeforeworkingonthemachineorcomponent・

8．1Donotattemptrepa．rsunlesstrained・Refertomanuals

andexperiencedrepa．rpersonnelforhelp・

8．2Wear protective glasses and other required safety equ−PmentWhenserviclngOrrePa■r．ngthemachine・ 8．3WeargIovestoprotecthandswhenhandIingcabIe・

8．4 Disconnectthebatterybeforeworkingontheelectrical SyStem・

8．5 Avoidlubrication or mechanicaladjustments with the machinein motion or the englne OPerating・lf the

englne muSt bein operation to make certain adjustments，P］ace the transmissionin neutral，aPPIy the parking device，Place the equ［Pmentin a safe

POSition，SeCureLy block the wheels and use extreme

8．7 To prevent unexpected movement，SeCurely block

Caution．

WOrkingelementswhenrepaLnngOrChanglngWOrking

tooIpartssuchascuttingedges・ 8．8 Never make repalrS On PreSSurized components，

fluid，gaS Or meChanicaluntilthe pressure has been

relievedaccordingtothemanufacturer sinstructions・ 8．9 Use extreme caution when remov］ng radiator caps， drainplugs，greaSefittingsorpressuretaps・Parkthe

machine and let it cool down before opening a PreSSurizedcompartment・

8．10 Release allpressure before working on system

Whichhaveanaccumulator．UseapleCeOfcardboard OrWOOdtocheckforpressurizedLeakstopreventf］uid

s

Penetrating the skin・Repressurize accumulatorswith

the proper gas according to manufacturer s recommendations．

8．11Wheninflating tires，uSe a Self−attaChinginflation chuckwith remoteshutoffandstandclearofthetire．

−6−

8．12 When necessary to tow the machine，do not exceed

the recommended towlng SPeed．Be sure the towIng machine has sufficient brakjng capacity to stop the

towedload．Lfthetowed machinecannotbebraked，a

towbarmustbe usedortwotowlng maChinesmustbe used − Onein front pulling and onein the rear to

9・6 Tighten the fueltank cap securely．Should the fuel CaP be10St，rePlaceit only with the ong］nal manufacturer s approved cap．Use ofa non−aPPrOVed

CaP Without proper venting may resultin pressuriza−

tion ofthe tank．

9．7 NeverusefuelforcleanlngPurPOSeS． retard． Avoid towing over10ng distances（See ParagraPh7．15）． 9・8 Usethecorrectfuelgradefortheoperatingseason． 8．13 0bservepropermaintenanceprocedures． 8，14 Whenever serviclng Or rePIaclng hardened plnS，etC．

−END−

use a brass drift or other suitable materialbetween

thehammerandpin．

8．15 Keep the brakes and steer［ng SyStemSin good

OPeratingcondition．

8．16 RepLaceaIlmisslng，ilIegibleordamagedsafetyslgnS．

KeepallsafetysLgnSCIean．

9．FUEL HANDL］NG PRECAUT10NS：

9．1 Do not smoke or permit open flames while fuellng Or nearfueIlngOPerations． 9．2 Never remove the fuelcap or refuelgasoline englne POWered machines with the englne runnIng Or hot． NeverallowfueltospIL10nhotmachinecomponents． 9．3 MaintaincontrolofthefuelfillernozzlewhenfiIlingthe tank．

9．4 Do not filL the fueItank to capacity．Al霊ow room for

expansion．

9．5 Cleanupsp川edfue＝mmediately．

−7−

DECALS（MACHINESIGNS） ▲wARNING

The operator must read the Warning＄Onthe10aderandinthis manual before trying to operate the10ader．

kinds of decals There are three 】oader： OneS for attached to the loader，OneS for OPeration of the maintenance of the 10ader；andonesfor instructions on the Safety．FoHow the Or missing decals decals．Damaged with new ones．All must be replaced fromyourdealer． decal＄areaVailabl e

迦 ⊥ニ

藩壷

◎ −8一

＿吏

① opERAT10N ② sAFETY ③ SAFETY ④ SAFETY ⑤ SAFETY ⑥ SAFETY ⑦ SAFETY ⑧ SAFETY ⑨ MAINTENANCE ⑬ SAFETY ⑪ SAFETY ⑫ ROPSCERTIF］CATION ⑬ sAFETY ⑭ SAFETY ⑮ sAFETY ⑮ MAINTENANCE ⑰ SAFETY ⑬ MAINTENANCE ⑬ SAFETY ⑳ OPERATLON ⑪ opERATlON ⑳ sAFETY ⑳ opERATlON

①LeftSideofCockpit

③LeftlnsideofEngineRoom

②Radiator

Unsuitable brakeoilw川causo brako tai山re．

Donotusenon・minoralbrさke oil． UsoOnlyminoralbrake oil rovedbyTCM． ，6．∞−ら2．．．

⑤Radiator

（彰Radiator

⑥Front Fender（right／left），Rear Frame （right／left）

≡竿≡モ■…

0nti

⑦RightJnsjdeofEngineRoom

⑧LiftingLugMountingArea（4points） ⑨lnsideofBonnet TORQUE CONV．0［L 20る29・1225l

voidmachine ingoveror Singother idents．

with water and get

−9一

⑪FrontCoverofFrontFrame

⑬Boom（right／［eft）

⑭LeftSideofFrontFender ⑬LeftSideofFrontFender

YOU MUST FOLLOW TH亡SE RULES TO AVOID SEVER【 lNJURY OR DEATH TO YOUFtSELF AND OTHERS

・Operateloaderonlyi†trainedand8uthorizedbyyou「 emp10yer．KnowOperation＆Malnt印帥CeM抑u8l帥d allworl（rUles

・Sa†elycheckloadereveryday．Donotstart−†由maged YOU MUST FOJLOW THESE R〕」ES TO AVO旧SEVERE iNJURY OR DEATH TO YOURSEJF OR OTHERS． ・Repair a owed on［y by traned．authorized mechanCS・ ・K㈹WOperation＆Ma両帥anCe Manua＝〉e†ore startlng repalrS Or m81nten∂nCe

or一組tty；St叩‖problem5Start MakesリーeROPSa雨 Seat belt ar01n Place andused

Repair atlo＼Yedonlyby tralned．仙thorizedm8Ch抑CS

Useboomlock．s8†etyllnk■ndpark」ngbrakefor a】l rep8irs．

St8yin5ealwhenoperきtjng．Keephands8ndfeetin c8b．Usego glモS，hardhaしWO「kshoes・

・Use b00mlock．safetyllnk，and parking brake†0r a‖ 「ePaけS

●Keepbody・Cloth■ng・and too】saway什omhot o「 movlng PartS抑d elecl「lCa】components ・KeepengIneCOmParlmentcFean：nOOil．grease，g「∂SS． paper．0r Other†lammable mate「L∂ls・

・Run即glne On恒n w釧ventLlated∂「ea tO aVOld POISOn仙S eXhaust gasses ・Do not open radlatOr C叩W冊＝nglne hot． Use cardboard to check for hydr山佗Ieaks．Wear goggles and heav＝担ves． Repl∂Ce∂†lsteerlng SyStem hose5eVe「y tWO yea「S らG▲00−ゝZ8l

Turn，St8rt．StOP，andh帥dteb001¶Sm00thy抑dsto鵬Y Carryboomlowandbucket仙edb8亡k・Donotpick叩 unbabncedor仇帽r・C叩8Cはyloa血

し00kwhereyouare紳ng Watch†orpeople．d「op・Of†s・ h0les，andelectr忙aIwires．Checkclea「8nCeSall around．InChJdlngre町○Verhead，帥db00m SWl略

●Donot c8 ．

⑥LeftSideatTopofROPScanopy， Rear Leftlnside of ROPS cab

●Keep he糾y帥dup州Dn山＝ncl一neS；traVetStr飢ghl upordownJonoIcrossonananglo・Uselowgear UP and down Incllnes. し08der rolloverc∂∩州you．Slol〉†or811turns

抑dhaヱ8rd5eVen■†un加ded．StきyC，earo†edges Usese8tbelta雨ROPS．S叫川冊loaderi†ltOVertリーnS・

●Avold†lreS Keeploadercle帥帥dremov‥】10iL 8re8Se，graSS．OrOthermater■alt「OmtheenかモOr

exhさUSt8rOa Repaけa＝e8ks■mmed■由Iy Stop帥かewhenre†＝e＝ng F01lowOper8tlDn＆ Mai。h。a。e M抑u81抑d色相Oyer sw。rk「ulesabout †uel，battery．tlre ma両en卯Cehaz8rds・

Pさrkonly＝＝Uthor■Zedareas−ne㈹rOn郎l，neS Lowerb00m8ndbucket．puld●reCtioncont「0l−n neutra】，tu川0†fkey■．SetPa血ngbr∂kblock set sa†etylink

一10−

⑮LeftSideofFrontFrame ⑬LeftSideofFrontFrame ⑰FrontFender（right／left） HYDRAULIC OJL Comp「甲Sedalr≠＝blowoHf「omoi】 re5e「VOlr佃ercapwhe【CaPremOVed．

26629・＝乙之4l

C卸Ca】Seln」UryOnhandsor face．

lNJURY OR DEATH

Open仙ercapsb山ybybreathing

Donot stand or workin this area whenengineis running

airlittlebylittle． ら ．。。＿5285．

Steering controloperation Can CrUSh you between front and rear frame

⑬RightSideofRearFrame

⑲Left Side of Rear Frame

⑳RightSideofSeatBase

Avo）dinjuryor death from loss o†control．

Disconnectsafetylink before any ope「atlOn．

Loader will not steer with SafetyIinkinsta‖ed．

RightSideofSeatBase

［矧仙且

⑳LeftSideofSeatBase

⑳RightSideofCockpit

AVαD SER10〕S FNJURIES OR DEATH CAUSED BY SER〉lCE BRAKE FArLURE BY FOLLOWING THESE RULES IAl桐ySCOnfirm that park・ngbrake・S5et8ndholdlngbe†orestれngenglne 21†b柑kew8rn厘Ilかtcomesono一山rm50Undsafters【8rt」咤en帥e，h01duntIl alarmsgoo†f．Do【OtreJeasep8rklngb「akeoroperateloaderw冊仰川nEilght lltOralarmsourdjng 31†brake wamlng tlかt comes on o′alarm s軋雨s durl咤OPer∂t】On．1爪medl訳ely 由Ploa鹿r】訓噌5刺∨忙eO「卵rklng brakesl†｝即nlngdonot tいnO什stop OPe「atl鴫loa血「∂雨Imm由一8tely「eport10yOU「叩e「VISOr 4．加mt traveldow血＝wLthenglne甜 5．1†印帥e5tOPS during operation．stopload㌣■WIthout p】mPlngbrakepeda】，O「 brake小Ipressure goe5down quICkly

6 Make sureparkingbrake15仙

reJea5由be†ore oper8いn

ー11−

」oader 56．。。▲5之8

QUALIFIEDOPERATORANDREGULAT10NS

OnJyau的Oriヱedper50′−〃eJ5IほJJoperaleaⅣI帽eJJoader・

QUAuF］EDOPERATORMUST：

REGU LATlONS Theoperatormustcheck： ● Regulations on the use of a wheelloader at the work

● Whentheoperationofwheel10adersisregulatedbyLaw inyourcountryorstate，besuretogetnecessarylicense andpermitandcarrythem

area．

● Avoid uslng drugs or aLcoholic drinks whichimpair his alertnessorcoordinationwhileworking

・Noise−COntrOLregulations ・ExhausトCOntrOlregulations

● Contact the deaIerif he has any questions about

・ReguLationsonworknearuti］itysupplyline・

OPerationofthe10ader・

● Get operator train■ng before operating theIoader・The operator train■ng muSt COnSist of a demonstration and

The operator shallobserve the rules and regulationsin using the wheel loader.

Verbalinstruction．

Start in an area without bystanders if he is a newew OPeratOr・

・Weartightfittingclothing・

● Knowtheratedcapacityandweightoftheloaderandthe characteristics of the10aditis to handle，SuCh asits SPeCificgravityandhazardousness・

−12−

SAFETY COMPONENTS Safetycomponents help protect opera− torsandservicepersonne＝romdanger duringwork．

▲ WARNING

▲ WARNING

lftheloaderturnsover，rePlaceits ROPS canopy or ROPS cab and Seat beltwith newones．

▲ WARNING

Never try to remove the safety COmPOnentS mOunted on the loader without the manufacturer

BACK−UPBUZZER（Standard） s

Pr10r Permi＄Sion．Fai］ure to do so

may cause a serious accident or death．

The back−uP buzzer sounds when the

1f you want toinsta

any of the

bystandersknowyouarebackingup・lf WOrk area，itis advisable toinstalla beacon（ightforvisualwarnlng．

ROPS CANOPY AND ROPS CAB （Optional）

ln addition to the safety componehts Shown above，the fo

owlng Safety

equipment is optionally available from

TCM：

The ROPS（RollOver Protective

Structure）canopy and ROPS？ab PrOteCtthe operator from severeln）ury Ordeathintheeventofatip−OVer．

NEUTRAL−START SAFETY SYSTEM

Theseatbeltprotectstheoperatorfrom sseat

in the event oftheloaderturnlng OVer． ］tisequLPPedontheROPScanopyand

ROPS cab． The seat belt functions as a unit with a

・Sunvisor（for10aderswithcab）

（Standard）

Fire extinguisherer

The eng］ne WOn t start unfess the shift

・Be［lyguard（PrOteCtionofthebottom

leverisin neutral．This prevents the loader from movlng abruptly when the

SEAT BELT

StarterSWitchisturned on．

FAN GUARD（Standard）

This prevents the hand or fingers from becoming entangled in the

ROPScanopyorROPScab・lfyoufind radiator fan．

either of them defective or damaged， replaceitwithanewone・

Withoutthe mar）ufacturer s pr10r Permi＄Sion．

optional safety equipment given Shiftleverisp［acedintoreversegear．1t above，COntaCt yOur10CalTCM is equipped to let other workmen and deater． the work areais noISy Or thereis any PerSOn Whois hard of heanngln the

beingthrown outofthe operator

lf the above＄afety components are provided as standard equlP− ment，do not remove them

▲ WARNING

Do not inspect the radiator fan

WiththeengInerunning・

−13−

Oftheloader）

● Tirechain

・Smokepot

PICTORIAL NOMENCLATURE EXTERNAL APPEARANCE

一14−

lNSTRUMENTS AND CONTROLS

O sHlFT LEVER

② pARK［NGBRAKEHANDKNOB ③cLUTCHCUT−OFFSWJTCH （彰 MONITORS＆METERS

（9sTARTERSWITCH ⑥ LIGHTSWITCH （∋TURNS［GNALLEVER

⑧ HORNBUTTON ⑨ MPSLEVER

⑬ LOADHANDuNGLEVER ⑪ LOADHANDLLNGLEVERLOCK ⑫ARMREST 8 sLlDE LEVER ⑭ RECLLNLNGLEVER

O ACCELERATOR PEDAL ⑬ BRAKEPEDAL

−15−

SPeCificationloader with3speedsin

（DSHLFTLEVER This lever changes the trave‖ng

directions and speed range of the 10ader．Thelever has 3 speedsin forward andlspeedin reverse．0n optional specification loaders with3 SPeedsin both forward and reverse， turn the gr］P Of theleverto selectthe SPeed ranges．The10ader wonlt start even when the shift Leveris operated， With the parking brake hand knob Pulled．

both forward and reverse．

O 8 CLUTCH CUT‑OFF SWlTCH

OPARKING BRAKE HANDD KNOB

▲WARNING

Pull the parking brake hand knob beforeleavlngtheJoader．Makesure to release the parking brake hand knobbeforetryLngtOStarttheIoader・

When the shiftleveris placedin the

reverse travelside，the back−uPJight Astheknobispu［led，theparkingbrake

COmeS On and the back−uP buzzer SOunds．

is applied and the monitor light on the

dashboard comes on．This brake can

B］−Forward3rdspeed

alsobeusedasanemergencybrake・

Ⅶ−Forwardlstspeed

▲CAUT10N

且−Forward2ndspeed 匝］−Neutral

恒］−Reverse The2nd speed stopperisinsta

ed on

the steering column to lock the shift levertothe2nd−SPeedposition．

Do not use this parking brake to brake theloader，eXCePtin an emergency；Otherwiseitmightcause Premature Wear Or damage of the brake．

Thisswitchchangesoverthe modesof the brake pedaL，inching and no− inching．

The no−inching modeis selected by turnlngtheswitchON：

ln the no−inching mode，the power transmission line is sti［L connected

When the brake pedalis pressed，thus making it easier to start off on an incline．This modeis also suitable for

2ND−SPEED STOPPER

The parking brake can be released by

Use the2nd−SPeed stoppertolockthe Shiftlevertothe2nd−SPeedpositionfor

PuShinginthehandknob・

traveling，because both engLne braking and the service brake can be used in

descendinggrades．

Theinching modeis seLected by turnlngtheswitchOFF： lnthis mode，thetransmissionis putin

betterworkefficiency． With the2nd−SPeed stopper pulled up， the shiftlevercannotbeshiftedintothe 3rd−SPeedpositon．

neutralby presslng the brake pedal・

This modeissuitableforload handling OPeration．Whentheacceleratorpedal is pressed under this condition，mOre POWeris concentrated on theload handling system，tO quicken the boom

For usua10Peration，itis advisabIe to travelwith the 2nd−SPeed stopper Pu‖eddown．

Rememberthat the2nd−SPeed stopper is not available on an optional

）iftingspeed． −16−

＠METERS O旦CoolantTemp This gaugeindicates the englne COO− 1anttemperature．

kmIh：Speedometer This indicates the traveling speed of the Foader．

▲CAUT10N

嘲T／MOilTemp

When the pointerindicates H mark （red area），it means the engineis OVerheated．Stop the operation，Jet

This gaugeindicates the oiltempera− ture of the torque converter and

the engine run at low rpm and wait foritto cooIdown．

This gaugeindicates thelevelof the F

meansthatthe

tankis full ； E means the tankis

empty． lf the pointer comes cJose to the

E

indicatesfiguresinl／10hourunit．For

example，if the figure8is displayedin this column，it means 8／10 x 60

（minutes）＝ 48 minutes．The second

COLumn from the right mostindicate

WOrkingtime oftheenglneinhours．

▲CAUT10N

団Fuel fuelin the fueltank．

transmission circuit．

目HourMeter The hourmeterregisters tota＝ime the loaderhasoperated． Note that the right−mOSt COlumn

Use the hours recorded for planned When the poInterindicates H mark maintenance．Whenyouca‖thedea］er （red area），it means the engineis about any trouble，let him know the OVerheated．Stop the operation，let reading on the hour meter for quicker

the eng［ne run atlow rpm and wait foritto cooldown．

mark，add fuelas soon as

POSSible． ー17−

reSPOnSe・

Note：Nobrakepressure is used on L9 （Emptycircuit）．The lightcomesonwhen the starterswitchis turnedon．Ftgoes Out SOOn afterthe englneStartuP・ BATTERY VOLTAGE BRAKE01LLEVEL

Note：No aircleaneris USed．

MONLTORS The red monitorlightsindicate that the COrreSPOnding units or systems are not

WOrking properly or need to be serviced；

E3］Charge

・④・E／GOit

Light comes on when the engIne

thegreen（bIue）monitorlightsindicatethat lubricationoilpressuredropsbe（OWthe the corresponding units or systems are WOrkingproperly．

SPeCifiedvalue・

The four monitor lights come on when the starterswitchisturned to the ON position． 1fanylightfailstocomeon，itsuggeststhat the bulbis burned out．When the starter switch is turned further to the START POSition，the engIne W＝start and thefour monitorlights go outin a few seconds・lf

any monitorlight stayslit，Check the COrreSPOndingunitorsystem・

▲CAUT10N

lfany monitorlight comes on during

OPeration，StOP the operation and Checkthecauseimmediately． −18−

Light comes on when the condition of battery charge is insufficient.

6e）parking Lightcomesonwhentheparkingbrake

Blue light comes on when the head

isapp（ied．

OT／MCutOff Green light comes on when the clutch

lightsareinthehigh−beammode．

Cut−Off switchis turned ON．Turn the

g〉High−beamlndicatingLight

Clutch cut−Off switch when starting off

q＝＞TurnSigna］lndicatingLight

On anincline．

When the turn slgnalleveris operated toaturnlngPOSition，thecorresponding

♭樹BrakeOil

turn signaland monitorIight（＜北＞）

LightcomesonwhenthebrakeoiHevel dropsbeJowthespecifiedvaIue．

COme On．

−19−

OSTARTER SWlTCHH ▲wARN］NG

The starter switch starts and stops the englne・

Before tryjng to start the engJne， make sure that the shiftleverisin

neutral，Parking brake hand valve is puJIed，and theJoad handJing leveris］ocked．FordetaiIs，Seethe Section TRAVELINGlaterin this manual．

turn the starter swjtch to the ON OFF

KeylnSertion，Draw−OutPOSト

tion：EnglneisOFF． ON Electriccircuitisc10Sed．

EnglneStartSUP．Switchauto−

START ▲CAUT10N

Engine Preheating When the englneis difficult to start，

maticalIyreturnstoONposition

POSition．The englneW‖be preheated for8seconds．

1f the eng（ne WOnlt start after the first round of preheating，return the starter SWitchtotheOFFposition．Waitabout 30secondsbeforetrylngagaln．

Whenhandisremovedfrom

key．

Do not run the starter for more than lO seconds at a time．Wajt untjlthe

Starter mOtOr and englne COme tO a COmPlete stop or about30seconds before trylng agaln，tO PrOteCt the batteryandstartermotor． 一20−

（むLIGHTSWITCH

⑦TURNS［GNALLEVER（W／

⑧HORNBUTTON

；D：Widthandtaillightscomeon・ g〉：Width，tail，andheadlightscome

DIMMERSWITCH） Use thislever toindicate the turnlng

button at the center of the steering

On．

OFF：AIllightsgooutwhentheswitch is turned to neutralorOFF．

direction of theIoader．When thelever

is p［acedin a turn position，the turn Slgnallight blinks．Bylifting thelever， the headlights willdim．Don

t failto

returnthisIeverto neutraIaftermaking

a turn．

−21−

Horn sounds by pressJng the horn

Wheel．

⑨MPSLEVER （Mild／PowerModeSelectSy＄tem）

TheIoad handlinglever controIs the

Bucket Contro］

boomandbucketcylinders．

・Move thelever to the right to dump

the bucket． ● Move the］ever to theleft to ro back

▲WARNING

the bucket．Push thelever further to theleft after dumplng a10ad，the leveris］ocked there untilthe bucket is raised to the horizontalleveL． When the bucket becomes horizon−

Before switching over the modes， make sure to stop the［oader and releasetheacceleratorpedal． Use the mild mode to reduce operating noise and suppress fueIconsumption・

tal，theleverautomatica yreturnsto neutra（（Withbucketautoleveler）． ・ln the roll−back mode，a detent mechanismisinstaL］ed．The detent mechanism won t operate when the

Select the power mode to perform usual loading operation.

Pulling up the Lever selects the mild mode；PuShingit down selects the

bucketis roIIed back．

POWermOde．

Boom Control

・Push forward on thelever（toward thebucket）tolowerthebucket・lfthe

leveris further pushed forward，the bucketisputinthefloatmodewhere

⑲LOADHANDLINGLEVER ▲WARNING

Theload handling Lever＄hould be COntrOlled by hand when you are

PrOPerlyseated・Neverattemptto

COntrOlthelever unIess you are PrOPerIyseated・

the bucketf］oats on the ground．The

fIoatmodeissuitabIeforscoopLngOr leveIing． ・Pullbackward？n thelever（toward

theengine）toralSethebucket・ ●lnthe float mode，theleverislocked

in this position by a detent mechan− ism．

SimuLtaneou＄ Operation of Booms and Bucket

It is possible to operate the bucket

Whileoperatingthebooms・

Youcan roH back（Ordump）thebucket Whilelowering（Orraising）it，bymoving it to the right（Orleft）with the］ever

▲WARNING

PuShed forward（Pu＝ed back）・Use of

Beforeleavlngthe10ader，10Ckthe 10ad handling］ever securely with

this technique w‖increase work efficiency．

theleverIock． −22−

SLlDE SEAT LEVER ⑪LOADHANDLJNGLEVERLOCK Adjust the seat position by moving the

levertotherightandleft．

▲WARNING

Set the10ad handlingleverlock beforeIeaving theloader，tOlock the10adhandIingIever．

RECL［NING SEATADJUSTING LEVER

Adjusts the angle of the backrest．Do not tiLt the backrest too far back．The

armrestisarotationaltype． Theload handlingleverlocklocks the loadhandIingleverin neutral．Thelever is10CkedbylowerJngthestopper．

the operator s seat．When notin use，

keepitraised．

OPERATOR，S SEAT （⑫ARMREST，⑱sLIDESEAT LEVER，⑭RECuNINGSEATAD− JUSTINGLEVER）

▲WARNING Adjust the operator

ARMREST

Thearmrestisfoundattherightsideof

s seat to a

POSition which provides easy access to all hand and foot COntrOIs． Do not tiJt the backrest too far

back，eVenif the backrestis adjustable．

▲WARNING

lf the10aderis equlPPed with a

Seat beLt，Check the be［t for

QACCELERATOR PEDALL ControIs the travelIng SPeed of the loader and working speed of the load hand（ingsystem．

⑯BRAKEPEDALS（RIGHTAND

▲CAUT10N Thefurtherthe pedalis pressed，the more engtne speedincreases．How−

ever，do not press the pedalmore than necessary；Otherwiseit wi

jncrease fuelconsumption，CauSe Shortlife of the englne andin the WOrSt CaSe lead to a serious accident．

damage orJoose mounting bolts． ALways wear the seat belt after

LEFTPEDALSINTERLOCKED）

▲WARNING ●When descending on anincline， S）ow down the truck by u＄ing

both the brake pedaland engLne

braking． ●Donotputyourfootonthebrake Pedalexceptwhennecessary． Pressing the brake pedal applies the brakes to the10ader．The brake pedal modes can be switched over from inching

Seating yourselfin the operator s Seat．Too＄lack a seat beIt wiJ暮not

to no−inching or vice versa，by using the

effective enough to keep the OPeratOr Safely secured．Adjust the tightness of the seat be［t PrOPerly．

Clutch cut−Off switch．

ー23−

SAFE TRAVELlNG Before trylng tO OPerate theloader，the operator must know safe operating procedures and prohibited u＄e＄；

Otherwise the operator mightinjure himself or bystanders． The safety instructions given on the pages that follow are just a few of the rules and regulations you are required to Observewhenoperatingtheloader．

If you have any questions about the safety instructions described herein，Please feelfree to ask yourlocalTCM dealer．

The markjng

on the pictures means actions that are

PrOhibitedordangerous．

ThepictureshavebeendrawnbasedonTCM ssma‖一Sized and medium−Sizedwhee＝oaders．

Protecttheplanet！！ Do not make jerky starts or acceleration；it wi resultin bad fueleconomy

anddischargeofharmfulexhausts． Operate the loader while keeping in mind that you should be kind to the environment． TCMiscommittedtoprotectingtheplanet．

−24−

NOTEl：ROPScanopylSStandardequipmentinNorthAmerica．

NOTE2＝TheiIlustrationsdonotnecessarilydepicttheL9・ThesafetyrulesandcaulionshoweverapplytoanymodeL ★Thenumbersnexttothesafetyrulesdonotindicatethepr■Orityoftherule，simportanceorthedegreeofriskassociatedwiththesituation．

5・Exceptfortheone−tOuChcoupIerlever，nOCOntrOJlever

1．Do notofferridesto others．

ShouldbeoperatedunJessyourareseatedproperJy・

SEE NOTE 1

lsEENOTEII IsEENOTE2l

SEE NOTE2

6・ParktheJoaderonalevelsurfaceandapplytheparking

2．Never mount or dismount a movlngloader．Use the Safety step（S）and safety grip，When mounting and dismountingastationary］oader． 3．Beforestartingtheenglne，makesure． ・Theparkingbrakeisapp［ied．

brake securely・Put the bucket on the ground flatly，

blockthewheelsandremovetheenglneStarterkey． 7．Do not park theloader where exhaust or hot

COmPOnentS Can COntaCt fLammable debris（leaves， PaPer，etC．）．

● The direction controlleverisin neutraJ．

・Theload handlingleverisin neutralwith thelever lock．

4．Getfamiliarwiththe10ader．Train withactuafoperation，

Do nottrytostarttheeng（ne Ordrivetheloaderunless youareproperlyseated． You are properly seated；Otherwise you might confuse the direction or the shift position ofthe hand and foot COntrOIs，thusleadingtoanaccident．

lsEENOTEり SEE NOTE 2

8．Don t use an open flame to check fluidlevelorleaks． Neversmokewhi［ehandlingfuelorlubricants． 9・Do not usetheloaderinan atmosphere with explosive gasesorwhereexhaustorhotcomponentssuchasthe englne and muffler can contact flammable materials （lubricants，Chemicals，leavesorwastepaper）． −25−

NOTEl：ROPScanopylSStandardequipmentinNorthAmerica・ NOTE2：Thei11ustrationsdonotnecessarilydepicttheL9・ThesafetyrulesandcautjonshoweverapplytoanymodeL

15．When traveling through doorways ensure that thereis

10．Do notlift the bucket or front attachment more than

Sufficientctearancefortheloader，OPeratOrand10ad．

neCeSSary・

Keep theloading equlPment at minimum ground Clearanceheightduringtravellng・

11．1tisdangerous totravelwiththe buckethigherthanis appropriateregardlessofwhether］oadedornot・

16．S10Wdown atnight．Judging distancesandtheleveIof

Keepthebucketatminimumgroundclearanceheight・

12・AIways brake to a fullstop before revers．ng the directionoftravel．

13．Neverplaygameswiththeloader・OperatethecontroIs

thegroundismoredifficultatnight・Usehead＝ghtsand Clearance Lights tolet other workmen know you are COming．

smoothly don tjerkthesteerlngWheel・Avoidsudden StOPS，StartS，OrturnS・

14．Do not man■PuLate the bucket or front attachment too

abruptly. There is danger of loads dropping or the

SEE NOTEl −26−

SEE NOTE2

NOTEl：ROPScanopylSStandardequipmentinNorthAmerica．

NOTE2＝TheiIlustrationsdonotnecessarilydepicttheL9・ThesafetyrulesandcautionshoweverappIytoanymodel・

17・Beawareoftheweatherandthegroundcondition．Slow down whenitis raining，SnOWlng Or foggy，because Visionisimpaired．Avoid working on rough，SOft or

21・UseextremecautionwhentravelIngOrmakingaturnin COngeStedareas．

SWamPy grOundsif possible．If unavoidable，Check the

groundconditioninadvance．

22・When ascending or descending grades，the Loader

匝EENOTE21

ShouId be driven with theloader s center of gravity uphill．Thatis，aloadedloadersha［lbe driven with the

18・GoaroundobstacIesontheroad．Theymightupsetthe

loader or damage assets orln）ure PeOPle around the

JoadfaclnguPhiIIandaunloadedloadershallbedriven Withthefrontattachmentfaclngdownhill． ・Donotmakesuddenstops．

10ader．

19．When working with aloader with specialequlPment Whichrestrictsyourvisionorhand（ingahighloadwhich Obstructs your front vision，uSe eXtreme Caution，

especiallywhen operating the10ad handlinglever．1tis

goodpracticetohaveaguide． 20．Stopandsoundhorn，ifnecessary，atCOrnerSandother locationswherevisionisrestricted．［tisgoodpracticeto

haveaguide．

−27−

NOTEl：ROPScanopylSStandardequipmentinNorthAmerica・ NOTE2：Thei．LustrationsdonotnecessarilydepicttheL9・ThesafetyruLesandcautionshoweverapplytoanymodeI・ rリ﹂u e e n．n

25．Beforestartingtheenglne，makesure nooneis u

the brake pedaL pressed；Otherwise poororno braking

n

23．Stop the10ader before descending grades・Use the englne brake．1fthe Loadergoes fasterthanyou want， PreSS the brake pedalfrom time to time・Do not keep

On，Or C10Se tO the10ader．Let other workmen

bystanders know you are starting up by sounding

horn．Accidentsoftenoccurimmediatelyafterstarting・ 26．Lookin the direction of，and keep a clear view of the Pathoftravel．Honkwhenapproachingpedestriansand bystanders．

effectmightresult．

24．Do not make turns on a gradient and drivethe10ader across a gradientt Thereis danger of the10ader upsetting．

27．Know the rated capacity of your10ader andits attachment（if any）．0bserve alL traffic reguLations includingauthorizedplantspeedlimits・

Make the rules and procedures of operation known to a［lpersonneLinvoIved・

一28−

NOTEl：ROPScanopylSStandardequipmentinNorthAmerica．

NOTE2‥TheillustrationsdonotnecessarilydepicttheL9・ThesafetyruIesandcautionshoweverapp．ytoanymode．・

28・Check work areain advance．Look for rough spots．

Lookforanything thatmightcauseyoutolosecontrol，

bogdownorupseしBeforedrivlngOVerabridgeplateor dockboard，enSurethatitisproperlysecured． The supervisor shalIkeep a record of the resu］t of inspections．

29・Any time you find that the10aderis not functiomng PrOPerly，mOVe tO an Out−Of traffic place，rePOrt the

COndition to the supervisor，and take necessary measures．0peration of the10ader should be halted untilthe troubleis corrected．

30．Stayalert．

Don t drink・（and keep yourselfin good shape before andduringwork．）

31・Whenyouleavethe10ader，remOVethestarterkeyand

keepit；Otherwise you willtake responsibility when an accident occurs due to someone operating theIoader Withoutpermission．

BEFORE STARTlNG THE ENGlNE

Service＄requ汀ed

lnspectthegeneralconditionoftheloadertocheckfor：

・Damageorbreakage

Checkanydefectsfoundbypreviousinspection

・Fore［gnmaterial

Removedust，mud，Oilandsnowfromthe10ader

・Signsofoi］orwaterleakage

Checka1lofthepartsforoitleak

Checkhydraulichosesandpiplngfordamage

▲WARNING

CheckenglneOi［forlevelandcontamination

lfitisdifficulttocheckforleaksduetodirt，Cleanthe

CheckfueItankforlevel

Oilor waterleakage occurs．Hydraulic pressure can

CheckcoollngWaterforlevelandradiatorfinforcontamination

drive hydrau［ic oi（through theskin．Nevercheck for

Check aircleanerdustindicator

areayouaretryingtocheck．StarttheenglnetOSeeif leaksin the hydraulic sy＄tem With your bare hands． UseapleCeOfcardboard．

Checkinstruments，mOnitors（Warninglamps），lights，hornand

back−uPbuzzerforoperation

CheckbrakeoiIsupplytankforlevel Checktorqueconverter／transmissionoiIlevel Checktiresforpressureanddamageandwheelboltsforlooseness Checkexhaustga＄eS Outdoors．1fexhaustcheckis to

CheckbrakepedaJforoperatjon，brakingeffectandp［ay

andwearamask．Exhaustgasescankil［．

Checkacceleratorpedalforoperationandthecolor ofexhaustand exhaust sound

beperformedindoors，besuretohavegoodventilation

Checkparkingbrakeforoperationandbrakingeffect Checksteenngwheelforplayandoperation

Checksideviewmirrorsandinteriormirror（OPtionalIyavailablefor 10aderswithcab）fordamageandmountingboltsforIooseness．

ChecktheROPScanopy，ROPScab，SeatbeJt（ava‖abJefor ！oaderswithROPScanopyandROPScab）fordamageandmount− 1ngboltsfor100SeneSS．

ー30−

AFTERSTART［NGTHEENG［NE

STARTINGTHE ENGLNE

▲ PRE−STARTINGCHECK

START］NG

● Make sure no oneis under，On Or

lnsert the key into the starter switchch andturnittotheONposition．

Close totheloader．

・Warm up the englne Sufficient［y，at

・lf water，greaSe Or Oilis sticking to ・PresstheacceIeratorpedallightly． the f100r， Pedals，levers，Or ・TurnthekeyfulLyclockwjsetocrank OPeratOr shands，Cleanitup． the engine・（Once the engineis ● Make■sure the shiftlever and10ad

handlingleverareinneutralandthat theparkingbrakeknobispuIled．

least5 minutes，regardLess of the

ambienttemperature．

Check the general condition of thehe loader and shjft theload hand［ing lever to check to see if the load

handIingsystemoperatesproper［y．

Started，remOVe yOur hand from the

Checkexhaustsound and color．

keyimmediately．） Do not hold the starter＄Witchin

lights．

the START position for overlO SeCOnds at a time；Otherwiseit

Wi

Check the meters and warnJng ・Checkforoi］，fuel，OrWater［eaks．

causedamagetothestarter．1f

the englne WOn t startin about 5

SeCOnds，remOVeyOurhandfromthe

key．Wait 30 seconds after the englne StOPS COmPleteJy and try a9aln・

・The englne may be hard to start

when the ambient temperature is

low・Tohelpstartacoldenglne，turn

the starterswitchtotheON position topreheattheenglne．TheengIneis

automatically preheated for 8 sec− Onds．1f the englne WOn t start， return the starter switch to the OFF

position and wait about 30 seconds beforepreheatingitagaln．

−31−

▲ CAUT10N Withthe eng■ne runnlng、，do notturn the starter switch from the ON

POSition；Otherwise the electrical PartSWillbedamaged．

STARTLNGANDSTOPP［NGTHELOADER（Note＝TheiHustrationsarenottheL9，butanothermodeL・）

STARTING −◆

Raise the booms and tilt back the bucket so that the loader gets ready for traveling.

GEAR−

SHIFTLNG ■◆

Place the shiftleverinto your desired gear position・ Shift gears one byone・Do notskip

（SPEED）

fromlstto3rd，forexample．

Press the brake pedaL and retease

the parking brake・Shift the shift leverintheforwardposition．

Release the brake pedal while

PreSS●ng the accelerator pedal

S10Wly．

▲CAUT10N TURNING ■◆

▲wARNING

When the

Holdingthesteer■ngWheelknob

Do not make turns at high SPeeds；Otherwise the10ader

directionyouwanttoturn・

mightupset・

JOintofthe10ader・Donottryto

turn the steering wheel in the

Turnthe＄teeringwheelaIittle toturnsLowIy．

ー32−

．

direction，the front and rear frames swivel around the center

turn the steerlng Wheelfarther； Otherwise the englne might

Sta orthesteeringwheelunit mightfailt00PeratePrOPerIy・

STOPP［NG ■◆

SHUTTING OFF ENGINE

Release the accelerator pedal and press the brake pedal to bring the loader to stop． Do not use the parking brake to brake the loader exceptinanemergency．

Aftermakingsuretheloadercomes to a stop，PIace the shiftleverin neutraIand pul10ut the parking brake knob．

the10ader on a Levelsurface． Blockthewheels．

Let the e叩rne run atlow rpm for

Place the10ad handlingleverin neutraland engage thelever10Ck．

SeCure．

Lower the bucket on the ground horizontal［y．1tis advisableto park

−◆

about5mlnuteStO COOlitdown．

Turn the starter switch to the OFF

POSitiontoshutofftheenglne．

ー33−

Remove the key and keep it

SAFE LOADLNG OPERAT10N The wheel loader has an articulated frame design which

You shouId understand．the capabiIities and construction of

thewheel10adertooperateitsafely．

a

ows the front and rearframes to swivelaround the center

Plnforsteerlng．Insomepositions，theloaderissufficiently

A of the10ader s functions can be re［atively easLly COntrO ed with the10ad handlinglever，but theloader can

be very dangerousif you fajlto use proper caution．You Should bearin mind thatthe bucketorattachmentis heavy

unstablethatitmayeasilyturnoverifyoutrytomanoeuver tooheavyaload．Beforetryingtooperatethebucketoran attachment，makesuretheframesareinarelativelystraight

allgnment tO eaCh other．Failure to observe this requlre− ment can lead to malfunctions and serious accidents

and hard and that theyw川SOmetimes hinderyourview of

theareainfrontofyou．Before startinganoperation，make invoIvlngthe10ader． Sure thereis no one nearthe work area．

▲ WARNING

The wheel10aderis a versatile pleCe Of equlPment．This

doesnotmeanthatitcanbeusedforJuStanytyPeOfwork．

The operator mu＄t fasten hi＄Seat beltif the wheeL

BasicalIy，itisdesignedtoscoop upIoadswiththebucket， 10aderisequjppedwjthaROPS（RoJl・Over−Protectjve・ transportthe］oads，anddumpthemintoahopperorontoa Structure）canopy or a ROPS cab；Otherwise，if the 10ader turns over，the operator might be thrown out dumptruck． and，in the worst case，the operator can be crushed

In terms of performance，yOu Should know the bucket

bythe10adercausingseverelnJuryOreVendeath．

CaPaCityoftheloaderandthe size，Weight，and materia［of theload you wilL be handling．1n addition，yOu absolutely

mustchecktoseeifthesoi10rWOrking surfaceofthework

DonottrytomodifytheROPScanopyora ROPScab WithoutprIOrPermissionfromthemanufacturer．Use Only a TCM−aPPrOVed ROPS canopy．1f the Loader

area is firm enough and strong enough to operate the loader safely．Theloaderis not suitable for work on soft

turnedover，besuretoreplacetheROPScanopywith

SOil，SuChasmuddyorsandyground．lnsoftsoilitisunable toachievesufficienttractionforsafeoperation．

anewonebeforeputtingtheJoaderjnserviceaga］n．

The marking

on the pictures means actions that are

PrOhibitedordangerous． ProtectthepJanet！！ Operate the10ader wh‖e keeplngin mind that you should be kind to the environment．This practice wiLIIead tolower amounts of exhaust and operatlng noise．1twiJJaJsobeweJcomedbyboIhfe‖ol〝VVOTkersandIheresidentsaroundthe WOrksite．

TCMiscommittedtoprotectingtheplanet． −34−

Thepictures havebeendrawnbasedonTCM ssmalトSized and medium−Sized wheel10aders．

NOTEl：ROPScanopylSStandardequlPmentinNorthAmerica． NOTE2‥Theil［ustratjonsdonotnecessarilydepicttheL9・ThesafetyrulesandcautionshoweverappIytoanymodel・ ★Thenumbersnexttothesafetyrulesdonotindicatethepriorjtyoftherule simportanceorthedegreeofriskassociatedwiththesituation．

1．Know the rated capacity of the bucket or attachment

6．NeveraI10WanyOnetOrideinthebucket．

and never exceedit．Before starting work，Check the

WeightandcenterofgravityoftheloadyouaregolngtO hand）e．

2．Check the specific gravity of theload．Takeitinto accountbeforetrylngtOmOVeit．

SEE NOTEl

LsEENOTE2E 7．Make sure yourloadis centeredin the bucket．Use

Caution to avoid spiIllng Or aCCidentally dumplng the load. Exercise special caution when handling a long load or oddly shapedload．Make sure that the10ad

s

CenterOfgravitylSallgnedwiththecenterofthe10ader asmuchaspossible． lsEENOTEIHsEENOTE2l 3．Use an appropriate attachment，takinglntOaCCOuntthe

Shapeandspecificgravityoftheload．

4．Use the bucket and booms properly．Do not try to use

them to shift，PuSh or pulL the10ad whileitis on the ground．Such an action might damage the bucket or attachment andit can cause an accident．

5．Donothoista10adwithchainshungfromthebucketor theattachment．Thechainsmayslideoff． lsEENOTE2l

Load scenter of gravity

8．1f a fork attachmentis used，adjust the fork spaclng

PrOPerlyaccordingtotheshapeoftheload．

−35−

NOTE2：Thei ustrationsdonotnecessari■ydepicttheL9・Thesafetyrulesandcautionshoweverapplytoanymodel・ 9・lf you work on the shoulder of an embankment or

beneath anoverhang，alwayshaveapersonpresentto guideyou，andfoL10Whisinstructions・

SEE NOTE2

13．Donottrytolifttheboomsexcessivelyhighorperform work on grades，eSPeCially when theloaderis not Straight・Otherwise，theLoadercouLdtipover・

14．Rememberthattheloaderis unstabLe when the bucket israisedhigh・Useappropr．atecautionandmoves10WLy WhenloadingandunLoading・

15．When dump．ng the bucket，first s10Wly tilt the bucket

10．Beforetry．ngto dumpearth orrocksfroman e］evated POSition，makesurethereisnooneinthedumparea・

forwardandthendumpthewholeloadatonce，quickly・ Do not stop dumpLng halfway through；Otherwise the loader my tip over due to the reaction from suddenly

11．Stayawayfromtheedgeofdrop−Offs・

stopp．ng the bucket・ln particular・if the bucketis

12．When articuLatedin the middle，theloaderis unstable

Oftheloadertipp■ngOVerarehigh・

andmightrol10VerduetotheappLicationofundueforce

stoppedatthemaximumrangeofitsreach・thechances

on the frames．Makesurethefrontand rearframeare allgnedwitheachotherbeforehandlingJoads・Failure

to do so can aLso cause a premature failure of the 10ader．

SEE NOTE2 −36−

NOTEl‥ROPScanopylSStandardequipmentinNorthAmerica・ NOTE2：TheillustrationsdonotnecessariIydepicttheL9・Thesafetyrulesandcautionshoweverapplytoanymodel・

16．Don tdriveintoapileofearthormaterialathighspeed， You might be thrown out of theloader by the sudden StOP・The］oadercanalsobedamaged・

19．0perators may get dust or sandin their eyes when WOrking［nadustyarea・Payattentiontothedirectionof Wind，and wear goggles，if needed．When10ading a traiIer，aPPrOaCh the trailer from the side（at a right

angle）

SEENOTEl

SEE NOTEl

SEE NOTE 2

SEE NOTE2

17．Do not stand near a toad handting operation・Some

kinds of attachments move sideways as weIlas

forwardsand backwards．

20．When］iftingthe10aderitself，attaChfourchainseachof WhichisstrongenoughtosustaintheIoader sweightat the four points of theloader．A［ways have another

PerSOn PreSent tO guide guidance，and foHow his instructions．

SEE NOTE 2

18．Whenitis necessary to walk under the bucket or attachmentforservic［ngOrforanyotherreason，make

sure to support the bucket or attachment with safety b10Cks and have another person present who stands

SEE NOTE 2

21．Whenliftingthe10ader，do notal10WanyOnetO rideon ortostand undertheloader．

clearoftheJoader． −37一

NOTEl：ROPScanopylSStandardequipmentinNorthAmerica．

NOTE2‥The川ustrationsdonotnecessarilydepicttheL9・Thesafetyrulesandcautionshovveverapplytoanymodel・

22・When performlng SnOW remOVal，make sure toinstall 27・Checkthesurfaceoverwhich youwi11run．Clearaway

debrisoranythingthatmightcauseyoutolosecontrol， bogdownortjpover．

tire chains on aH fourwheels． ■ ■

SEE NOTE 2

23．Avoid sudden starts，StOPS，and turns on snowy orJCy roads．Drives］owty．

24．Know where the ditches and curbs are before starting

28．Do notleave the10ader unattendedin the middle of WOrk，eSPeCiallyonagradeorinacityarea．Theloader

SnOW remOVa．．

25．Makesurethereisgoodventilationwhenworking［nan enc10Sed area．Exhaustfumes can kil［．

might be vandalized or boarded by children．1fitis unavoidabletoleavethe Loaderunattended，make sure to：

・Lower the bucket on the ground and apply the

26．Have fire protection equlPment handy whenever WOrkingindoors．Replaceoldfireextinguisherswithnew OneSatthespecifiedintervals．

Parkingbrake． ・Place the］oad handlingleverin neutraL and setthe leverlock．

・Remove the starter key and b10Ck the wheels SeCurely．

SEE NOTE 2

SEE NOTE2

−38−

NOTE2＝TheiIlustrationsdonotnecessariIydepicttheL9・ThesafetyruIesandcautionshoweverapp［ytoanymodeL

29・Do not add an additionalcounterweight or modify the bucketwithoutthemanufacturer spnorpermission． 30．Do not try to make any modification that affects the Performanceorstrengthoftheloader．

・When golnguParamP，makesurethecentersofthe

rear wheels are alIgned with the centers of the ramps．Driveupslowly．

・Nevertrytoturnthesteenngwhee［whenhalfway up a ramp．Lf the）oaderi＄nOt aligned properly

With the ramp，drive back down to the ground andstartoveragaln．

・lfyouhavedifficu［tyseeingifthetiresarealignedon the ramp correctly，have someone eIse guide you． Followtheirinstructjons．

32・Another attachment with hydraulic tubing may be

installed and it is operated by manipulating an

additional10ad handling Lever（forattachment）．Do not COnfuseitwith the otherlevers．

33・Lfaforkattachmentisinstalled，uSeCaution nottodrop

theloadsfrom the palletbycontrollingtheangleofthe forksproperly．

31．When10adingtheloaderontoatrailer，makesureto： ● Applythetrailer sparkingbrakeandb（ockitswheets． ・Userampsofsufficientstrengthandwidth． ● Use nonskid ramps・WheninstaJling ra ．

them securely on the rear of the trailer and put SuPPOrtSunderthemidd［eofthem． ・Usually back theloader up the ramps，but the

direction ofloading maychangetheconditionofthe

trailer．

ー39−

THESPECIFICGRAVITYOFLOADS（Weight／m3

BEFORE LOAD］NG

Perunitvo］ume）

▲WARNING

Theloaderis deslgned to handle a heaped Load on the

loadhandlingoperation＄・

Orironore，Clayeymaterialcontainlng10tSOfwater，Orfeces

Use onLy a TCM・aPPrOVed bucket or attachment for

bucketsafely，ifthematerialissandorearth・However，iron

Do not increase the bucket capacity or add an additionalcounterweight to the10ader without the

have a far greater specific gravity than the sand or earth does，and thus they can exceed the rated capacity of the

manufacturer spr10rPermission・Fai］uretodosomay CauSePerSOna］inJuryOranaCCident・

such a material，uSe Caution not to exceed the rated

bucketdespitetheirapparentsmalIvolume・Whenhandling CaPaCity ofthe bucketand10ader・When the10ad you are

golng tO handle has alarge specific gravity，itis advised that you exchange the bucket for one with a smaller CaPaCity；WhentheLoadhasasmallerspecificgravity，yOu

ShouldexchangethebucketwithonewithaIargercapacity・

Forsafeworkand operation，eXerCise extremecaution SO that the rated capacity of the bucket and10aderis not exceeded．Thisleads to reduced maintenance and economicaloperation・

Some examples of the operations the loader can perform Wi11beillustratedonpagesthatfo ow：

ー40−

Note：Thei［lustrationsarenotthe L9，butanothermodeI．

Lowerthebuckettotheground and tilt it to make the front

edgehorizontaI．

Drive forward to thrust the bucketintotheplleofmaterial．

Raise the booms while tilting back the bucket to fi it．Drive

back．

TiItthebucketbacka‖theway

and keep it at the minimum ground clearance height when mOVIng・

D）GGING ▲ CAUT10N

SCOOPING

Make sure theIoadis centered when

・With the edge of the bucket paraIlel

▲CAリT10N

f＝ing the bucket．Never try to］ift

to the ground surface，drive forward

When filling the bucket，PreSS the acceleratorpedaluntilthetiresbegln

unevenIoad．

intothepi］e．

toskid・Whenthetires beglntOSkid，

Digglng refers to operationsin which

the Loaderputsthebucketintoa pileof Sand orthelike tofilIit．

（1fthe bucketis usedin thef10ating mode it will cause the edges of the bucket to wear rapidIy．1tis advisable to keep the bucket bottom JuStabovethesurfaceoftheground． Levelany residualpart of theload Withthebucketfreef10ating．）

・lf you want to fillthe bucket

COmPJetely，Oritis hard to push the bucketinto the pLle，rOCkthe bucket

forward and backward．

ー41−

return the accelerator peda］alittle

and raise the booms to reduce the

Loadin the bucket slightly，Or OnCe leavethepi［e・Avoidover10ading．

・When mov［ng，keep the bucket at

the minimum ground clearance height necessary and keepit tilted backalltheway．

Lower bucket on the ground and tiltitforward alittle．

Drive forward to thrust the

Raiseboomswhile ro＝ngback

bucketintothep［Leofmaterial・

bucket．

Ro back bucket fu y．Keep

the bucket at minimum ground

Clearanceheightwhenmovlng・

GROUND DlGGlNG （DiggingonaleveIsurface） Adjust the forward tilt of the bucket according to the hardness of the ground． ▲ CAUT10N

UsuallytiltthebucketforwardbyOto lO0．Toolarge a forward tilt of the bucket wil］apply heavy burden on the bucket and booms，reSultingln a defectiveLoadhandlingsystem・

・Drive slowly forward and penetrate

the bucket cutting edgeinto the

groundlO to30cm（0・3−1ft）・ When the bucketis f＝ed，tilt back

thebucketwhileraislngthebooms・ ・The digglng depth should be PrOPerly adjusted when drivlng forward． ・Using the above procedure，dig the groundlittlebyIittle・Don trush・

−42−

▲CAUT10N

With the bucket or the fork attachment tilted forward more than lOO，do notapplyexcessiveforceon the cutting edge or the fork tips・ Fa‖ure to do so may cause cracked Ordefectivebucketorforks．

Buckettiltedforward morethanlOO

GatheringLumber

V cyclework

l cyclework

L cycLework

Dumplngintoahopper

T cyclework

DUMP］NG

▲CAUT10N

Clear away any sand or rocks scattered on the ground where you will be driving byuslngthebucket．Thiswillpreventthe tiresfrom beingdamaged．

▲CAUT10N

Keepthebucket10WWhilemovingtoand fromthe10adingand dumplng areaS．Go

S10Wly．、Usecaretopreventthe10adfrom fa＝ngoutofthebucket．

▲CAUT10N

Donottrytoremoveclayormuddyearth Which has dried on the bucket by banglng the bucket repeated［y against any hard surface including the dump truck．Doing so wilL causethe bucket or attachment to maIfunction．Clean the bucketwith waterin such cases．

Dumplng

referstooperationsinwhichthe

10aderis used to dump sand，rOCks or ore

LOADER−AND DUMP TRUCK‖METHOD

▲ WARNING

Ther号 are four basic approaches to

・Beforelifting a Loaded bucket， rock the bucket a few times to

Stabilize the10ad．This wi

help

PreVent PerSOnalinjury or dam− age to property from allor part Of a10ad fa

ing out of the

bucket．

・Proper care should be exercised

When approaching a dump truck or hopper with the booms raised

high．Drive slowly．Avoid hard braking and sharp turns；Other− Wisethe］oadermaytipover．

dumplng materialinto a dump truck，aS Shown above．Select an appropriate work Pattern CyCleto reducetheamount oftime required．Select a pattern which matches your working conditions and trucks to be used．

LOAD・AND−CARRY METHOD

ln this method，theloaderis used to f川the

bucketfromapiIeandmovethematerialto the dump area．This methodis suitable for

Short−distance work（30tolOO m or98to 328ft）．

1fthe10aderis usedtodumpmaterialintoa hopper，itis good practice to construct a

lO−mOr33−ft10r）gS10Pethatrisesabout3

degrees．This wlllcause a naturalbraking TherearegenerallytwobasicloadcarryLng

t

g．． ab10Cktostopthewheel＄

methods．Select an appropriate methods， SuretOin＄ta

COnSidering yoリr WOrking conditions，COSt，

andsafetyrequlrementS．

into the bed of a drum truck or into a

hopper．

一43−

before the loader can run into the

hopper．

Tilt the bucket forward gradually to spread theload．

Letthefrontedgeofthebucketcontactthe

Make the bottom of the bucketlevelwith the ground surface.

SPREADING FILL MATER］AL FilIthe bucket from a pile．Drive backward to spread the fill material

Fi the bucketwith materialandlowerit to the ground．Levelthe surface uslng

WhileslowlytiItingthebucketforward・

theweightofthebucket・

groundsurfaceanddriveback・

LEVELlNG ▲ CAUT10N

WhenlevelIng the ground，drjve the loader backwards．Attempting to level the ground by driving forwards Can damage the bucket and the booms．

Placetheboomsinthef10atPhaseand drive backward．

ROUGH LEVELING Tilt the bucket forward until the front

Leveling workincIudes spreading f川

materiaI，rOughlevelIng andlevellng Which makes use ofboth theedgeand

LEVELING

edgeofthebucketcontactstheground・

DrivebackwardtoleveIunevenground．

bottom ofthe bucket．

−44−

NOTE2：TheillustrationsdonotnecessariIydepicttheL9・ThesafetyruIesandcautionshoweverapplytoanymodeF・

Bu‖dozing

Removingsnow

Hoistingthe10ader

BULLDOZLNG

SNOW REMOVAL

HOlSTlNG THE LOADER

▲CAUT10N

▲ CAUT10N

Do not try to buIldoze a pile of material［arger or heavier than the

Basically，the same procedures are used as when handling ordinary

rated capacjty of the bucket・Other−

loads．Use caution nottoIose control

anyone to sit or ride on a loader

WiseitwiH cause premature wearon

and pay attention to ditches and

Whenit js about to be hoisted．Do

the tires andwastefuelaswe

Other obstacLes hidden under the

notat10W anyOnetOStand under a

SnOWWhenworkingonsnow−COVered

hoisted10ader．At first，lift the

．

BulIdozlng meanS uSlng the bucket as

▲WARNING

「oads．

a dozer blade to backfill a trench or

PuShmaterialintoahopper・

Cautionsforsnow removalwork ・Donotmakesuddenstarts，StOPS，Or

Bu［ldoze material with the bucket

opening horizontal to the ground Surface．Do not tilt the bucket forward

whenbu＝dozing．（See▲cAUTIONon Page42．）

AIways set the＄afetylink on the frontand rearframes．Do not alJow

loaderJuSt a］ittle and make sure the hook＄ are SeCurely engaged and the chains are proper］y ＄tretChed（not twi＄ted or kinked）

beforecontinuingtoliftit．

tu「ns．

lnstall tire chains on all of thehe Wheels． ・Be alertforfire hydrants，manholes， Curbs，ditches，etC．

HojstinglSneCeSSarytO10adadisabled loader onto a transportation vehicle or OntOaShip． Follow the instructions of the crane

OPeratOrandconsulttheloader sguide， 一45−

PER10D］CINSPECTLON

PerformperiodicinspectionaccordingtotheLUBRICATlON］NSTRUCT10NS・

LUBRICAT10NINSTRUCT10NS H仇帽 HO ID川丁旧CAT10H S餌Ⅵ∝ K【Y POINTS 川h 田 【N引HEOIL

EO 1

TRAHS仙SS10HOlし

FUELT州K

CHECK

m R人DIATORR【S【RVOIR

駒h

W

田 BRAK亡OIL

SUPP

HYDRAU剛CR【S【RVOIR

田

1

1

W

円 8A一丁【RY

血 旧 CEHT【RH川G【P川 ト丁 LOADING PIH

LU8Rt

川 CRIDLEPIH

附洲

田

四 ST【【R−CYLIHO【RP川 250h 田 【HG川【OIL

CH人目

四 川GIHEOtLFILTER 旧 PROP【しし【RS仙FT

1

しUIAl C▲Tl01l G

500h 用 T／MOIL‖しT帥

1

川00h 田 E／GFU〔LFlしT【R

【0 8t 1

四 TR州S仙SS10HOtL CH州 GE

2000h

HYDR人UしICR［S亡RVOIR 田 FRON一人札E 田 REAR人札【

80 1t 口 GO18l 1 GO16t 1

WDISTILLEDWA†ER 56170−52821

−46−

MAlNTENANCE OF BATTERY Keepthebatteryalwaysclean． ・Adirty batterycasewiH hamperyou

from reading the e［ectrolyteleveI PrOPerly． ・A dirty battery case wi［lmakeit

difficult for you to check the battery electrolytelevelcorrectly．

▲WARNING

To clean the battery case，uSe a WetC10th，nOtadryone；Otherwise POSSibIe deve10Pment Of static elec−tricitymightcauseexp［osion． ・Especia‖y keep the top of the

battery cJean．Make sure to close

thecapssecurely．

・Apply grease or vaseline to the

terminal board to prevent the

OCCurrenCe Of sulfation（the white CryStalJization of sulfate）at the batteryterminals．

Battery electrolyte

Willdeteriorate，thus shortenlng the batteryservicelife，

▲WARNING

・lnparticular，SPeCialattentionshould

The battery electrolyte contains dilutesulfuricacid．

Jftheelectrolyte comesin contact With the skin（hand，face or eye），

WaShit off thorougMy with fresh Water（tap water）・lt might cause ＄erious burnsor b（indness．

1f you swaI［owit，drink a10t Of WaterandgetmedicaJattention．

Keepthebatteryelectrolyte levelinanappropriaterange The water content of the electrolytete decreases during the course of use． Add distiIled or pure water as neCeSSary・

● The addition of dist‖ed water or

Securebatterycaseinplace ・Loose battery case bolts might

cause the battery terminals to come

OffduetovibrationoftravelIng，thus leading to fire hazards．Make sure thebatterycaseissecured．

bepaidtotheelectrolytelevelinhot reg10nS because the water content inthe electrolyteis apttoevaporate quicklyathightemperatures．

Pure Water ShouId be performed before the day s work or shift．1f

disti（ledwaterorpurewaterisadded after work when the ambient

temperatureislow orin a co］d reg10n，the specific gravity of the electrolyte might drop，leading to a frozenelectrolyte． If the electrolyte level drops belowow the specjfied［evel，the pole plates −47−

Specificgravityofelectrolyte

・Thereis noneedtoworryaboutthe SPeCific gravity of the battery electrolyte as far as the batteryis used at a constant temperature and doesnotsuffereIectro（y tedep［etion． ・However，aS the ambient tempera−

ture for the electrolyte temperature for the electrolyte temperature） Varies，the specific gravity of the electrolytealsovaries．1npa「ticular，

the temperatureis10W，the specific

gravity of the electro［yte drops easily，and might freezeif the

COnditionofbatterychargeis］ow． ・To keep the condition of battery

Charge high，Fet the englne run at low rpm forabout5minutes with a］］

thelightsoff，beforeshuttingitoffat theendoftheday swork． ・The normalspecific gravity of the e］ectrolyteisl．280at200C（680F）．

・lf the specific gravity of the elec− trolyteis needed，COntaCt a battery SPeCialistoryourlocalTCMdea［er．

MAINTENANCE OFCOOLANT Use cooLing water contaimng an aL［−

SeaSOn COOlant havlng anti−ruSt and anti−COrrOSiveadditives．

COOLANT

▲WARNING

USE OF COOLANT The concentration of the coolant in the

cooling water should be more than 30 PerCent tO PreVent the freezIng Of the COOfing water． Change the cooIant every 2000 hours or every year， Whichever comes first．

COOlingwater．

CONCENTRATJON ANDCAPACJTY Unit：liters（USgaI）

Water．

PrOPer COntainer and secureIy CaPPed． Keep out of reach of Children．Make sure the container

isproper［ymarkedaccordingtoall locaIrequirements．

river water or well water for this

PurPOSe；Otherwise the englne Or radiatormightbedamaged．

make sure to add antifreeze into the

Keep away from open f［ame when handIing the coo（ant． Do not SmOke． 1tis poisonous．Never drinkit．1f

The coolant＄houLd be storedin a

lf the coolantis．not available，yOu

mayusetapwateralone．Do notuse

When anambienttemperaturebe10W OOCor320Fisanticipatedatstarting，

Coolantisflammable．

you swallowed it accidentally， induce vomiting immediately， WaSh your mouth，drink alot of

▲ CAUT10N

30％

40％

50％

Water／COOlant

Water／COO［ant

Water／COOlant

L9 10．3／4．4（2．72／1．16） 8．82／5．88（2．33／1．55） 7．35／7．35（1．94／1．94） （total：14．7Cor3．88ULS．gal） Ambienttemperature atstarting

morethan−100C Or23．80F

morethan−250C Or8．80F

morethan−40OC Or−6．20F

The concentration should be selected properly according to the ambient tempera− tureatthetimeofstartingthe10ader．

−48−

MAINTENANCEOFTIRES AND WHEELS

▲ WARNING Tires are one of the mostt

important components of the

Whee）10ader；they sustain the

AIR VALVE Adamagesairvalvewillcausethetire PreSSure tO drop（leak）．Make sure to Check the air valves． Remember to

install the valve cap otherwise air leakagewillresult．

WHEELS Do not Leave mud or feces on tires．If left for along period of time，they w‖

eatinto tire rubber to cause cracks， thus resulting［n an aCCident．Waste

away mud or feces at the end of the day swork．

Weight of theloader，tranSmit the driving force and braking force， alleviate shocks from the road Surface，and he］p theloader to

▲ WARN】NG

Thedisassemblyofatireorwhee［ requires special sk＝．Ask a

turn．

NegLect of the maintenance of the

SPeCiali＄t Or yOurlocal TCM

tireswi leadtopoorperformance

deaIer．

Of theloader．Aflat tire can cause ＄eriouslnJuryOrdeath．

TlRE lNFLATlON PRESSURE The tire jnflation pressure must be as SPeCified，nOttOOhighortoo暮ow．

TIRE DAMAGE Check the tires fordamage，eSPeCia‖y forcracks．Rep［aceanycrackedtireas SOOnaSPOSSib［e．

TIRE WEAR Checkthetiresfortread depth，uneVen Or undue wear．TheIoader with a worn

tire will not be able to get sufficient drivingorbrakingforce．

ー49−

PER［ODICAL REPLACEMENT OF SAFETY PARTS ln order to perform safe operation， importance of the preventive mainte−

nance of the 】oader cannot be

Safetypartstobe Replacement rep［acedatperiodic interval intervats

OVeremPhasized．Especially，the parts

listed in the table on the right must be replaced periodicaHysincetheyarethe mostimportantpartsforsafeoperation

every 2 years

Fuelhose

Brake valve rubber

every 2 years

Ofthe10aderandsafetyoftheoperator・ PartS

Moreover，although these safety parts areliable to deterioratein the course of

Wet brake piston

every 4 years

Dィing

time，itis difficult to determine by Ordinary maintenance operations Whether they are beyond their respec− tive servicelimits．The safety parts must be replaced with new ones when their respective service limits have

SteerlngCy［inder

been reached，eVeniftheirappearance isingoodcondition・

SteerLngCylinder

For repLacement parts，be sure to use genuine TCM parts.

Boom cylinder hose

every 2 years

Brakehose

every4years

PaCking，Seal， 0 ィing

every 2 years

hose

（tailside）

every 2 years

Bucketcylinderhose every2years tailside

（）

−50一

lf any defectis foundin any of these PartS，it must be repaired or replaced With a new one，eVen before the predetermined replacement period is reached． It should be remembered that the re−

Placementofsafetyparts mustbe per− formed at the user

s risk and cost and

thatit has nothing to do with the re− Placement which would arise from a WarrantyClaim．

LlST OF LUBRlCANTS a CAUTloN

●DonotmIXlubricantsofdifferentbrands；Otherwisetheperformanceofthe10adermightbeadverselyaffected． ●Localrefinedoilsandcoolant，Oranti−freezedonotalIowforthesameoperationperiodsdes．gnatedinthismanual．

SomemustbechangedmorefrequentJy・

●Multi−ViscosityoiIsallowawidertemperaturerangeforoperationbutmustbechangedmorefrequentlyastheadditivethatprovidest multi−ViscositygradualIydeteriorates10Wer．ngtheviscosity・Degradationofviscosityatthehighertemperaturescanbeverydetrimenta■ tothehydrauIicsystem． Section

Lubricantto

Prevailing Ambient Temperature

beUsed

OOC（320F）＆Above Engine Crankcase

EngineOjl

HydrauIicOiITank Wear−reSistant HydraulicOil −250C（−130F）＆Above

EngineOil

Ax】e

Gearoil

BrakeOilSupply Tank一 EngineOiL

Greasefitting

Shell

Esso

Mobil

SAE30CC RopellaSXoil MobiIDelvacllOO SAE30 Or1200SAE30 SAE30 SAE30CD RimulaXoil SAE30 MobilDeIvac1330 SAE30 RPMDe103000il SAE30 ExxonD−3SAE30 SAElOWCC RopellaSXoil 10W MobilDelvacllOO 0「120010W RPMDeIo2000r 10010W EssoLubeDXlOW

00C（320F）to−250C（T130F）

Transmission

BrandofLubricantSpecified Texaco

Grade of Lubricant

SAElOWCD RimuIaXoil 10W MobilDelvac1310 10W RPMDe103000iI 10W ExxonD−310W SAElO〉V

00C（320F）to−250C（−130F） SAElO〉VCD −100C卜14OF）＆Above SAE90 −100C（−14OF）to−25〇C（−13OF） SAE80W −250C（−13OF）＆Above

Normal Temperature Use LithiumBaseMulti・ PUrPOSeGrease Low Temperature UseLithiumBase Multi−PurPOSe

Mobil Delvac

ISO VG32 or

5W−20

Tel山soi132

MobilDTE24

RandooilHD32

Nuto−H−32

RandooilHDAZ

Nuto−H−32

Mobil lube

HD80W−90

SAE5W−20 TellusoilT37 MobilDTE15 MobilgreaseJL（2）， Albania

Consistency NLGl No．lor2

Mobilgrease77（2）， Mob仙X（2） ， MobiluxEP（1，2）

Numbe「： ana greaseRA（2）

Beacon325（2）

MobiLithSHC15

Grease −100C（−140F）＆Above Radiator

FuelTank

Di山tion：30％

LongLifeCoolant GLYCO−SHELL Mobi＝＿OngLife Coolant −400C（−40OF）＆Above Dilution：50％ FUELRECOMMENDATlON−DIESEL Usedieselfuelat40cetaneratingorhigher． SuitableareallusuaIdieselfuelsinlinewithSAENo．2−D，BSClassA−1，andDIN51601．

SAE（SOCIETYOFAUTOMOTIVEENGJNEERS） BS（BRITISHSTANDARD）

DIN（DEUTSCHEINDUSTRIENORMEN） ー51一

AF ENGlNE C00LANT

ESSO LONG LIFECOOLANT

SPECIFICAT］ON Unit：mm（in．）

BucketCapacity：

0．9m3（1．18yd3）

OperatingLoad：

1440kg（31751bs）

TravelSpeed：（3fwd／1rev）

34．0／13．Okm／h（21．1／8．1mph）

34．0／34．Okm／h（21．1／21．1mph）

Note：（3fwd／3rev）

Gradability

300

45．6KN（4650kg）（102531bs）

Maximum Traction Force：

EmptyLoaderWeight：（W・aWning）

4720kg（10408他s）

■ − − ■ ● − ■ − − − 一 − − − − − − − − − − − − − − − − − − − − ，■ − − − −− − −− ●l■■ ■ ● − − ■ ■ ■● ● ■ ● ■ ■

Englne： Model

KUBOTA V3300 Dieselengme

Fuel：

Lightoi1

TotalDisplacement Ratedoutput： Battery：

3．318β（0．88USgal） 56HP（41．2KW）at2150min￣1（rpm） 12V，52Ah（5Hrate）（2pcs．）

Tire（front＆rear）： Size： lnflationPressure：

17．5／65−20−10PR（tubeless）

Standard；177KPa（1．8kg／Cm2）（25．6psi）

Note：Optionalspecification Dimensions are given for the standard loader with a reversible cutting edgfe bucket of O・9 m3（1・18yd3） CaPaCity・ The awn．ng canopyi＄ OPtional・ The

specificationsaresubjecttochangewithoutnotice・

ー52一

NAME PLATE ThenameplateglVeSinformationabout

MACHJNE SER］AL NUMBER Themachineserialnumberisimpr［nted

ENGINE SER］AL NUMBER Thefigureaboveshowsthelocation of

animportant pleCe Ofinformation used for registration．Use caution not to damageit．

The englne Serialnumberis jmprinted Onthe10WerPartOfthelnJeCtion pump attheleftsideoftheengJne．

MODEL，RATED LOAD，OPERATING On theleft side of the front frame．1tis

WEIGHT，and SERIAL NUMBER ofthe loader．

theenglneSerialnumber．

▲ NOTE UsecautionnottodamagethenameplateandimprintedseriaJnumber．

Repalr the name plateif damaged or peeIed．Do not try to modify the serialnumber by

WeIding． When ordering parts or repalris needed，gNe uS yOur10ader modeland serialnumber． Write down yourloader modeJ，loader serialnumber，and englne SeriaInumberin the WRITEDOWNYOURLOADERDATEHERE −53−

coJumnonpage54．

Memo

WRITE DOWNYOUR LOADER DATAHERE LOADER MODEL

LOADERSERIALNO． ENGINESERIAL NO． LOADER NO．

SUPERV］SER S NAME DATE OF PURCHASE ●

DEALER S NAME

WORKSHOP S NAME PHONE

−54−

■

●

■

…

＝

＝

＝

−

−

■

■

■

■

■

−

■

●

■

−

■

●

●

●

●

●

●

●

■

■

●

●

■

■

●

■

Memo

−55−

No．OW−617AE 1SSUED：FEBRUARY，1998

TOYOUMRANK］CO，LJD． TRADINGOFFICE：

TELEX：J−23991TCMTOK A rightsreserved

98．3F．〜

15−5，Nishi−Shimbashil−Chome，Minato−ku，TokyolO5，Japan FAX：Japan3−35918152

OT−1003030（TA−058）PrintedinJapan

7，∽TOⅦUMRANKtCO」，LJD，