TCM Wheel Loader E840-2 (L20-2) PARTS MANUAL - PDF DOWNLOAD

No．PW−648G−4A

丁ひ＝ 三二＿て＿二三￣壬￣ 二一l‥三二二二二三∵≡ SUPPLEMENT

WHEEL LOADER

E840．2 （L20・2） C．D．C．No．012312

SeriaINo．01321

UsedthisSupplementtogetherwith PARTSCAmLOGUE No．PW−648G．

TCM CORPORAT10N

CONTENTS FIG．No．

SECTION

ENGINE MOUNT AIRINTAKE＆EXHAUSTPARTS WIRING（REARFRAME）

ELECTRICALPARTS（HORN＆BUZER） ELECTRICALPARTS（HAZERDSWITCH） HEATER HEATER（PIPING） H巨AT巨R（巨L巨CTR！CAL）

HEATER UNIT WHEEL FRONT FRAME REAR FRAME

AIRCONDITIONERLESSKIT（DASHBOARD＆MAT） AIRCONDmONERLESSKIT（COVER） ROPS CAB LESS KIT

PIPINGKITWITH3SPOOLVALVE（LEVER） PIPINGKITWITH3SPOOLVALVE（PIPING） CONTROLVALVE BUCKETSECTION SPOOL SECTION BOOM KICKOUT DECP.L AbbreviationsandsymboIs． ＋：NotiI］ustrated．

§：Notsoldseparate］y． ※：Themarketablepartsetorkit，

FIG．1

ENG［NE MOUNT

FtG．1 Item No．

ENG（NE MOUNT Description

Pa止 No．

Req d Remarks

56420−53103 ENGINE

A−6BGITQ

2 26381−02071

JOINT

3 26381−02061

BOLT

4 26381−02091

PACKING

5 26411−02011

HOSE

6 24067−62281

CLIP

7 2640ト02081

ADAPTER

2

2

8 01183−10020 BOLT＆WASHER 9 01183−10045 BOLT＆WASHER 10 2641ト07001

HOSE

26411−07011

CLIP

12 26481−02011

BRACKET，LH

13 26481−02041

BRACKET．RH

14 01106−10030 BOLT

7

15 02011−00010 WASHER

8

16 01400−10010 NUT 17 26481−02031

RUBBER

4

18 01110−20120 BOLT

2

19 02010−00020 WASHER

2

20 01401−00020 NUT

2

21 26403−42041

PLATE

2

FIG．2

AIRINTAKE＆EXHAUSTPARTS

20

′＝こ＼

A［RINTAKE＆EXHAUSTPARTS

F［G．2 Item No．

Description

P計t No．

Req d Remarks

口 2

3

A

削C．4−13

4

§

INC．5．6

5

136−0

O RING

286−0

lNDICATOR

6

7

ELEMENT，ATR

8

ELEMENT

9

003−0

NUT

032−0

GASKET

】NC．10

10

Z−9−14212一 121−0

PAN

135−0

BAFFLE

059−0

CLAMP

INC．12

12

13

14

BAND

2

15 01183−10020 BOLT＆WASHER

4

16 01401−00010 NUT

4

17 26432−32021

TUBE

18 26601−07031

PRECLEANER

19 26422−32101

HOSE

20 04911−00095 CLIP 21 04911−00120 CLIP 22 26402−32111

CLAMP

WIR［NG（REARFRAME）

FIG．3

／ ／

＼

／

＼

／

＼

l

＼ ＿ ／ 29 23

l ＼ l t

ALTERNATOR ＼ l

15‖ l ＼

rBRAKE01LTANK ENGINE

NEOIL PRESSURESWITCH

EEDSENSOR

WIRING（REARFRAME）

F［G．3 Item No．

Description

P8止 No．

Req●d Rem8rks

26482−42032 SIDE W）REHARNESS．

2

ENGINE W）REHARNESS，

3

TRANSMISS10N 4

CLIP

5

CLIP

10

6

CLIP

2

7

CLIP

3

8

CLIP

2

9

3

10

BOLT

6

01100−10020 BOLT 12 01110−10020 BOLT 13 02010−00010 WASHER

8

14 01401−00010 NUT

3

15 01100−05016

BOLT

16 02000−00006 WASHER 17 02000−00008 WASHER 18 04913−11200

BAND

19 26382−42021

SENDINGUNIT，FUEL 口

20 26382−42241

LAMP．WORK）NG

21 26902−42482

BACKBUZZER

22

LAMP，COMBt．．LH 26402−42111

5

2

SEEF】G．4

LAMP，COMBl．，RH

23

LAMP，LTCENCE

24 26401−07031

RELAY．BATTERY

25 21152−42091

DIODE

26

SW［TCH，PRESSURE，

2

PARKING 27

SENDINGUN［T， E／GWATERTEMP．

28

CLIP

29

WIREHARNESS， LICENCELAMP

30

CAP

31 26602−42021

CLIP

2

32 01183−08020

BOLT＆WASHER

2

Item No．

ParlNo．

Description

33 56400−56801

WIREHARNESS

34 26481−07001

MOTOR，STOPPER

Req●d Remarks

FIG，4

ELECTR［CALPARTS（HORN＆BUZER）

亀

FRONT

＼

■一そ■二

／

FIG．4 1tem No．

ELECTRICALPARTS（HORN＆BUZER） Part No．

26322−42201

Descriptjon HORN

2 01183−08020 BOLT＆WASHER 3

Req−d Remarks

NUT

2

2

4

6

7 56480−50591

2

PLATE

8

2

9

2

FIG．5

ELECTRICALPARTS（HAZERDSWITCH）

ELECTR［CALPARTS（HAZERDSW［TCH）

F［G．5 Item No．

Description

P即t No．

26552−42181

SW汀CH

Req■d Rem8rks

FIG．6

日EATER

15￣頂

SEATSUPPORT 9 8 3 2 4 3 0 3

HEATER

F（G．6 Item No．

Description

P∂止 No．

56501−63371

HEATER UNIT

2 56401−61301

PLATE，BASE

Req d Remarks 口 SEE FIG ．9

ltem

N（）．

Part No．

Description

40 02000−00010 WASHER

41 56401−63381

Req●d Remarks 4

COVER

3

8

42 01185−08016 BOLT＆WASHER

4

8

43 56401−63091

4

PLATE

5

SPONGE

44 01033−06016 SCREW＆WASHER 4

6 56400−52931

BOX

45 01185−10020 BOLT＆WASHER

4

7 58490−53381

GRILLE

2

46 01183−08020 BOLT＆WASHER

2

8 26092−42301

SCREW

8

9 26606−92591

WASHER

8

10 56400−53011

BRACKET

01183−10020 BOLT＆WASHER

2

12 01401−00010 NUT

2

13 02000−00010 WASHER

2

14 56401−61271

COVER

15 01183−08016 BOLT＆WASHER

6

16 02000−00008 WASHER

6

17 56401−64611

COVER

18 01033−06016 SCREW＆WASHER 2 19 56401−64651

DECAL

20 56400−52991

DUCT

21 01183−08016 BOLT＆WASHER 22 56400−52961

DEFROSTER

23 01183−08016 BOLT＆WASHER 24 56065−33121

MOLE

25 26426−73671

SPONGE

26 56400−52911

HOSE．DEFROSTER

27 04913−00000 CLIP 28 56400−52901

4

2

2

HOSE，DEFROSTER

29 04913−00000 CLIP

2

30 54067−22051

GROMMET，FREE

2

31 54067−22061

GROMMET，FREE

2

32 54067−22091

GROMMET，FREE

4

33 26426−73641

SPONGE

34 26426−73651

SPONGE

35 26426−73792 DUCT

36 01183−10020 BOLT＆WASHER

4

37 02000−00010 WASHER

4

38 56401−61131

COVER．DUCT

39 01183−10020 BOLT＆WASHER

4

HEATER（P［PING）

FIG．7

七 16

19

ENGINE 6

7

FIG．7 Item No．

HEATER（PIPING） P即t No．

24067−62261 2

Description

Req●d Remarks

CLIP

4

CLIP

5

3

6

4

4

5

6

7 26816−72661

GROMMET

8

BRACKET

9

BRACKET

10

N）PPLE 56400−53051

NIPPLE

12 26312−22071

VALVE

2

13 01183−10025 BOLT＆WASHER 14 01401−00010 NUT 15 26446−72961

BRACKET

16 04911−00024 CLIP

2

17 26446−72281

ELBOW

18 26426−73471

NJPPLE

19 26426−73461

ELBOW

20 56400−53031

BRACKET

21 01100−10020 BOLT 22 02010−00010 WASHER 23 26602−42111

CLIP

24 56400−53041

HOSE

2

FIG．8

HEATER（ELECTRICAL）

HEATER UNIT

／

／ ／ニ／ ／ン／ ン／

＼ゝ二二面モ

COCKPIT

HEATER（ELECTRICAL）

FIG．8 Item No．

Description

Pa止 No．

56400−53111

Req−d Rem即・ks

WIREHARNESS

2 56401−63601

SWJTCH，CONTROL 口

3 56400−56561

CONNECTOR

4 26097−63301

TIE

5 56400−58141

PLATE

10

FIG，9

HEATER UN［T

1213−16 6

2

2

7

1

21

7

19

FIG．9 Item No，

HEATER UNIT Description

Pa止 No．

A

HEATERUNITASSY 26509−07001

CASE

3

COVER

4

DUCT

5

DUCT

6

FAN

7

BRACKET

8

BRACKET

9

WIRING

26509−07101

INC．1−25

UNrT

2

10 26509−07091

Reqtd Remarks

2

REStSTOR CABLE，CONTROL

12 26509−07111

MOTOR

13 26509−07121

BOLT

3

14 26509−07131

INSERT

3

15 26509−07141

BUSHING

3

16 26509−07151

PACK］NG

17 26509−07161

BRACKET

18 26509−07171

PACKING

19 26509−07181

BOLT＆WASHER

20 26509−07191

SCREW＆WASHER 4

21 26509−07201

SCREW

22 26509−07211

BOLT

23 26509−07221

SCREW

24 26509−07231

OWNERMENT

25 26509−07241

PLATE，CAUT）ON

5

8

2

FIG．10

WHEEL

6

FIG．10 Item N0．

WHEEL Description

Part No．

A

Req d Remarks

TUBELESST［RE ASSY （20．5−25−12PR）

26524−47001

TIRE

4

2 26314−47061

VALVE

4

3 26904−47091

ADAPTER，VALVE

4

4 26904−47101

CAP，VALVE

4

5

26804−47051＋

ORING

4

6 56420−51812 WHEEL

4

くSPARE）

26524−42011

TUBELESSTIRE ASSY （20．5−25−12PR）

1

26524−47001

TIRE

2

26314−47061

VALVE

3

26904−47091

ADAPTER，VALVE

4

26904−47101

CAP，VALVE

5

26804−47051＋

O RING

6

56420−51812

WHEEL

】NC．1−5

FIG．11

FRONTFRAME

FIG．11 Item No．

FRONT FRAME DesGription

Pa止 No．

− − −

§

Req d Remarks

FRAME，FRONT AXLE，FRONT

2

3

8

4

WASHER

16

5

NUT

8

6

BUSHING

7

8

BUS川NG

9

10

CAP 26436−13021

SHIM

12 26436−13031

S川M

t＝0．2mm

AR t＝0．1m汀l

13 01116−12080 BOLT

6

14 02011−00012 WASHER

6

15 26436−13011

SEALDUST

16 26416−12811

COLLAR

17

0490ト00160

2

FZTTZNG，GREASE

18 26414−52001

PIN

2

19 01116−12025 BOLT

2

20 02011−00012 WASHER

2

21 26096−42351

WASHER

22 26316−13141

SPACER

23 56380−53911

LUG，uFTING

2

t＝1．Omm

2 WELDED

FIG．12

REAR FRAME

24 23 18

REAR FRAME

F［G．12 ltem No．

P古座 No．

ー ー ー

Description §

Req●d Rem∂rks

FRAME，REAR

2 26436−12861

BUS川NG

3 26416−12321

PIN

2

5 0201ト00012 WASHER WASHER

7 26416−12801

COLLAR

8 26416−12331

PIN

9 01106−24200 BOLT 10 26416−12821

FLANGE

26316−13761

NUT

12 26406−12941

RUBBER

2

13 01183−12045 BOLT＆WASHER

2

14 02000−00012 WASHER

2

15 26389−12091

LINK，SAFETY

16 26389−12101

SET，P）N

17

16423−00013

2

AXLE，REAR

18 26423−02001

SUPPORT，AXLE

19 26483−02001

SUPPORT，AXLE

20 0‖06−20100 BOLT

4

21 01400−10020 NUT

4

22 26323−02001

WASHER

8

23 26413−02031

BUSHING

2

24 26413−02071

PACKING

3

25 26413−02021

PLATE，THRUST

26 26413−02041

WASHER．THRUST

27 01106−12030 BOLT

2

8

28 26413−02011

CAP

29 01106−12055

BOLT

8

30 26063−02111

WASHER

8

31 26414−52001

PIN

2

32 01116−12025

BOLT

2

33 02011−00012 WASHER 34 26096−42351 35

0490ト00160

2

WASHER FITT［NG．GREASE

36 26316−13141

2

2

SPACER

t＝0．1mm

37 01106−24100 BOLT

4

38 01400−10024 NUT

4

39 26604−42011

WASHER

No．

Pa11No．

40 56380−53911

4 01116−12025 BOLT

6 26096−42351

ltem

8

Description

LUG，uFTING

Req d Remarks

2 WELDED

AIRCONDIT10NERLESSKtT（DASHBOARD＆MAT）

FtG．13

／ ′−−−−

＼

︸

ヽ

−L〝 ′

′ ／

′

−−−−レ○

一

／ ／ ．／／

／ COCKPIT

／

AtRCONDmONERLESSK［T（DASHBOARD＆MAT）

FtG．13 Item

No．

Description

P即t No．

26416−72001

Req−d Remarks

COVER

2

4

3

4

COVER

4

5

4

6

DASHBOARD

7

DASHBOARD

9

COVER

10

4

26416−72061

BRACKET

12 01183−10020 BOLT＆WASHER 13 26416−72071

CHANNEL

14 26416−72081

MAT

2

4

15 01183−08020 BOLT＆WASHER

4

16 02000−00008 WASHER

4

17 01183−10016 ＋ BOLT＆WASHER

2

FIG．14

AIRCONDITIONERLESSK（T（COVER）

／／く二≒ ＼

こゝ、

し ＼＼ここ＼

＼、 REAR FRAME ／

AIRCOND（T［ONERLESSK【T（COVER）

F［G．14 ltem No．

Description

Part No．

26486−72181

Req●d Remarks

COVER

2

4

3

4

8

PLATE，SEAL

4

9

GROMMET

3

14

PLATE

15 01033−05016 SCREW＆WASHER 4 16 01400−00005 NUT

4

FIG．15

ROPS CAB LESS KIT

＼＼

」l＼ ︑ トー■

REAR FRAME

FIG，15 1tem No．

ROPS CAB LESS KIT Description

P∂托 No．

Req d Rem∂rks

口 2

4

3

4

4

HANDRA［L，LH

5

HAND RAIL,RH

6

4

COVER

7

8

4

9

10

HANDRAIL

01183−12030 BOLT＆WASHER 12 26486−72181

2

4

COVER

13 01183−10020 BOLT＆WASHER

4

14 02000−00010 WASHER

4

15 26406−52471

PLATE

16 01033−06016 SCREW 17 26406−52481

3

PLATE

18 01033−06016 SCREW

2

19 26446−52041

PLATE，SEAL

4

20 21471−23081

GROMMET

3

21 26406−52501

PLATE

22 01033−06016 SCREW 23 26416−52051

4

PLAT∈

24 01033−06016 SCREW

4

25 26416−42171

MAT

26 26482−42101

WIREHARNESS

27 26409−32021

MIRROR，BACK

28 26406−52841

BOX，CONTROL

29 26416−82011

SEAT

2

30 01183−10020 BOLT＆WASHER

4

31 01401−00010 NUT

4

32

4

36 37 01033−06016 SCREW

PLATE 2

FIG．16

pIPINGK［TWITH3SPOOLVALVE（LEVER）

PIP［NGK［TWrTH3SPOOLVALVE（LEVER）

F［G．16 Item No．

DesGription

P∂膏 N0．

56400−51621

Req■d Remarks

LEVER，CONTROL

2

PIN

3

BUSHING

4

5

6

RUBBER

7

BRACKET

8

2

9

2

10 01400−00008 NUT 12 56400−51641

KNOB

13 01400−00014 NUT 14 26387−42321

BOOT

15 56400−51651

COVER

16 56400−51661

uNK，STOPPER

17 56400−51671

uNK，STOPPER

18 26407−42071

HANDLE

19 26387−42231

GRIP

20

02270−04022

PIN．SPRtNG

21 26327−42081

SPR）NG

22 01100−08050 BOLT 23 01400−00008 NUT 24 24357−42091

LINK，BALL

25 01400−00008

NUT

26 02010−00008 WASHER 27 26407−42051

CABLE．CONTROL

28 26405−57011

CしEVIS

29 26405−57021

PIN．CLEVIS

30 26405−57031

PIN．COTTER

31 02000−00008 WASHER

INC．28−31

PtPINGKtTWtTH3SPOOLVALVE（PtPING）

FIG．17

FRONTFRAME

3・バ∴

1

968‖■07 12

／ ／ ／

竿18 7 頓＼−−1

／

／

シ

竿16

′′′′／′′ 筆 ／

B00M

／

PIP［NGK（TWITH3SPOOLVALVE（P（PING）

FIG．17 Item No

Description

Part No．

56400−52501

CONTROLVALVE

Req●d Remarks 口

2

TUBE，RH

3

4

5

6

PLATE

4

7

PLATE

2

8

WASHER

4

9

4

WASHER

10 26606‑52721

01183−10040 E30LT＆WASHER MOUNT，RUBBER

12 26407−32001 13 04481−04090 HOSE 14

56420−51762

15

56420−51772

4

4

4

2

TUBE，LH TUBE，RH

16 01110−12035 BOLT

6

17 01401−00012 NUT

4

18 02010−00012 VVASHER

6

19 02000−00012 WASHER

10

SEE 円G．18

FIG．18

CONTROL VALVE

12

5

10 7

FIG．18 Item No．

CONTROL VALVE Description

P8止 No．

A

Req d Rem∂rks

CONTROLVALVE ASSY 26387−37021

NUT

4

2 26387−37161

ROD，TIE

2

3 26387−37041

NUT

2

4 26387−37171

ROD．T旺

5 26387−37061

INLETSECT］ON

6 26387−37071

OUTLETSECT10N

7 26407−37001

BUCKETSECT）ON

8 26407−37031

SPOOLSECT）ON

9 26407−37041

SPOOLSECTlON

10 26437−37001

VALVE，REL）EF

26407−37021 12 26387−37101

VALVE，REuEF，MAIN 口 PLUG

SE 口G．†9 SEE FIG ．20 3

FIG．19

BUCKET SECTION

FIG．19 Item No．

BUCKET SECT10N Description

P計t No．

A

Req■d Rem∂rks

BUCKETSECT）ON ASSY HOUSZNG

2

SPOOL

3

POPPET

4

SPRINGCHECKKIT

5

ORING

6 B−21111−40305 SEAL

2

7 26387−37251

WIPER

2

8 26327−37221

SCREW

2

9 26387−37261

PLATE，SEAL

2

10 26387−37271

PIN

26387−37281

SEAT，SPRING

12 26407−37091

SPRtNG

13 26387−37301

CAP

14 26407−37101

PLATE

15 26387−37321

BOLT

16 26517−37141

NUT

17 26517−37041

TUBE，CO．L

18 26387−37331

BOLT

19 26517−37031

NUT

2

2

FIG．20

SPOOL SECTION

SPOOL SECTION

F（G．20 Pa止 No．

tte†¶

Description

No．

A

Req●d Romarks

SPOOLSECTJON ASSY

ーーー 2

− − −

§

HOUSING

§ SPOOL

3

HEAD，SPOOL

4

POPPET

5

SPRING

6 26128−43211

ORING

7 26407−37171

WASHER

8 26407−37121

SEAL

2

9 26387−37251

WIPER

2

10 26327−37221

SCREW

2

PLATE，SEAL

2

26387−37261 12 26407−37161

SCREW

13 26387−37281

SEAT．SPR）NG

14 26407−37151

SPR）NG

15 26407−37141

CAP

16 26387−37331

BOLT

2

2

FIG．21

BOOM K［CKOUT

FZG．21 Item N0．

BOOM KICKOUT DesGription

P8rt No．

56400−52461

PLATE

2 01183−10020 BOLT＆WASHER 3 26192−42511

SWTTCH，PROX）M）TY 口

4 56400−52471

BRACKET

5 01183−10025 BOLT＆WASHER 6 26091−12081

Req■d Remarks

3

2

WASHER

7 56380−54063 WIREHARNESS 8 26602−42951

CLIP

9 26602−42021

CLIP

10 01110−10016 BOLT 02010−00010 WASHER 12 04913−11200 1NSULOCK 13 56400−52501 14 01401−00010 ＋ NUT

CONTROLVALVE

3 SEE F】G

．18

F［G．22

DECAL

28

／

9

＼︑−■ノり

2

FIG．22 Item

DECAL Pa亘 No．

Description

No．

26559−12321

Req●d R8m8rks

DECAし， PARKINGSWITCH

2

DECALNCK

3

TAG，WARNING

4

DECAL

5

DECAL，

4

2

2

DECAL，

6

RADIATORCAP 7

DECALEPA

8

DECAL． SAFETYLINK DECALBATTERY

9

10 26429−12063 DECAL 26429−12051

2

2

DECAL

2

12 56480−50701

DECAL，PARKING

13 56480−50711

DECAL，SERV）CE

14 56400−52831

DECAL．BRAKE

15 STEERINGHOSE 16

DECAL． TOR−CONOル

17

口

18

DECAL. HYDRAULICO［L

19

2

20 56480−50721

DECAL

21 56480−50731

DECAL

22

26409−12163

PLATE，TCM

23 01183−06016 BOLT＆WASHER

2

24 02000−00006 WASHER

2

25 24096−52361

NONSLIP

4

26 56400−52691

DECAL

2

27 56400−52781

DECALTIRE

4

28 56480−50741

DECAL，）NCHING

29 56400−52811

DECAL．CAUT）ON

30 56400−52821

DECALCAUT10N

31 09300−00601

DECAL

32 26099−12111

SCREW

20

杜em No．

Description

Pa托 No．

Req−d Remarks

33 56400−52851

DECAL，CAP

34 56400−52791

DECAL

35 56190−51001

DECAL

36 56920−50111

DECAL

37 56920−50131

DECAL

38 26629−12231

DECAし

39 56550−52031

DECAL

2

40 56550−52041

DECAL

2

3

No．PW−648G−4A lSSUED：January，2005

7rCJmc。R，。。AT■。N INTERNAT10NALMARKET［NGDNISION‥1−15−5，1−Chome，Nishi−Shimbashi，Minato−ku．Tokyo lO5−0003，Jap∂n

FAX：Japan＋81−3−35918152，3−35918153

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丁伽c。RP。RAT］。N