TCM WHEEL LOADER E830 E835 E840 OPERATION & MAINTENANCE MANUAL OW-640DE - PDF DOWNLOAD

No．OW．640DE

Tq㊥

⑨『E［泡竺『□⑨凹＆ さ二三二二〒≡こ三二こ3≡二二三二Ⅹこ三二

WHEEL＿L＿OADER （S／NOO374anda什er）

匡⑳∋⑳ 匠⑳層層

（S／NOO346andafter）

匠⑳嘲：⑳

（S／NO1324andafter）

A

Iti＄there＄POnSibi［ityoftheOperator＆Supervisortoreadandunder＄tandthi＄manual・ Theloader＄houldbeoperatedonlybyqualifiedoperators．

TCM CORPORAT10N

FOREWORD This Operation＆Maintenance ManuaL WaS Written to provide the owner／ operator with information about the safe operation and maintenance of the TCM wheel10ader．Read this manual

thoroughly and become completely familiarwith theloaderbefore uslngit． 1f you have any questions，See yOur dealer．

Due toimprovementsin desIgn，itis POSSible that the description contained herein maynotcompletelyappLytothe loaderdeLiveredtoyou．

Beforeoperatingthe10ader，besureto read all of the decals on the machine

which give advice about safe care and OPeration of theloader．Damaged or misslngdecaLsshouldbe replacedwith

This Operation＆Maintenance Manual usesthefol10WIngSafetyalertsymboIs．

When you see those symboIsin the text，followthesafetymessagetoavoid PerSOnaLinJuryOrdeath，

neWOneS．

This Operation＆Maintenance Manual mustbekeptwiththeloader． Safe operation means the operator must be qualified．A qualified operator must have trainlng and possess any required licenses to operate this

Failure to follow the instructions in

the message wi［lcause a seriou＄ accidentordeath．

machine．

1ftheloaderis to beleased，loaned or SOld to anyone，this manualmust be Withthe machine．

▲ wARNING FaiLure to fo

ow thein＄truCtions

in the mes＄age might cause a ＄erjousaccidentordeath．

Do nottryto modifyyourloader．1fany faiLure or accident occurs due to

modification oftheloader，Withoutpnor WrittenconsentbyTCM，yOumightvoid yourwarranty．

▲ cAUT10N Failure to fo

ow theinstructionsin

the message may cause personal lnJuryOrdamagetotheloader．

Actions which are prohibited Ordangerous．

CONTENTS SAFETYINSTRUCTiONS‖…… ． DECALS（MACHINES］GNS）．

1 ．．8

■

LOADING OPERAT10N SAFE LOADING OPERATlON

．

QUALlFlED OPERATOR AND

BEFORE LOADING．．

．

REGULATlONS

DIGGING

．

l■■

100HOURS CHECKS．．．

1NSTRUMENTS AND CONTROLS…18

CAB，ROPSCAB，AIR

79

1000HOURS CHECKS…．．．

80

2000HOURS CHECKS…

81

4000HOURS CHECKS

SAFE TRAVELING‖…………．． BREAK−1N PERLOD……

………．44

．．．．．

……．

50

BEFORE STARTING THE ENGLNE．51 STARTING THE ENGINE．

．．

…．

．

．．．…52

AFTER STARTING THE ENGINE．．‥52

STARTING AND STOPPJNG THE LOADER

．．81 ．．

．121

…．125

．．………．……127

CONDITlONER

LEVELLER

MAINTENANCE OFC00LANT

STORINGTHE LOADER DAILY STORING LONG−TERM STORAGE

． ．．．

．…．

WH∈∈LS 84

．．．．‖85

−

PERlODICINSPECTlON L［ST……‥100

…．132

MAlNTENANCE OF TlRES AND

0PERATINGTHE LOADERAFTER

PER10DICINSPECTION ………．65

…．

．

MAINTENANCE OF BATTERY…… 131

MAINTENANCE ll■■ TOWING SAFE SERVlClNG AND MAINTENANCE MEASURES TO BE TAKEN IN AN EMERGENCY LOCATlONS OF FILLER PORTS…．．94 HANDuNGIN COLD WEATHER．．．．．61 GREASE FITTING LOCATlONS‖…‖95 HANDuNG TIRES…‖………‖…‖…‖…62 ENGLNE COMPARTMENT．． ……

96

．

………119

MAlNTENANCE OF AIR

．81

TRANSPORTLNG THE LOADER‖…．55

（NON−HYDRAUL［CAND HYDRAULICTYPES）……．

…．．．

ADJUSTING BUCKETAUTO−

LONG−TERM STORAGE………．

HANDLING ONE−TOUCH COUPLER

．114

250HOURS CHECKS………………．．．．115

DUMPING LEVELlNG BULLDOZING H01STLNG THE LOADER．．

J

TRAVELING

．．．…．．…112 …………．

500HOURS CHECKS．

SNOW REMOVAL……．

．…‥．．33

…………103

ALEVELSURFACE）．． ． ．．． ． ．78

PICTOR［AL NOMENCLATURE．．．．．…16

CONDITlONER，RADlO………

7650HOURS CHECKS………．

GROUNDDIGGJNG（D［GGINGON

SAFETY COMPONENTS………………13 0PERAT10N

．．

BEFORE STARTING

．．．70 （EVERYDAY）CHECKS…．

PERlODlCAL REPLACEMENT OF SAFETY PARTS uSTOF LUBRICANTS．

．

‖．

……135

01L CAPACITY TROUBLESH00TING GUIDE……．

137

1NFORMAT10N

■

SPECIFICATlONS……………………．．．．142

NAME PLATE＆SERIAL NUMBER ENGINE SERIAL NUMBER………．

WRITE DOWN YOUR LOADER DATA HERE

146 147

SAFETY］NSTRUCT10NS TheSAEJ153guideLinescontainsafetyinstructionsforthe OPeratOrS Of off−rOad working equlPment and agrlCultura［ tractors under the title of

OPERATOR PRECAUTlONS．

The portion ofthose safetylnStruCtions which applyto the OPeration ofwheeLloadersis presented on the pages that fol10W，Readthemcarefu yandfoL10Wtheinstructions． （SOurCe：SAEJ153．Revised，May1987）．

Reprjnted with permission from SAEJ153◎1987 SocietyofAutomotiveEngineer＄，lnc・

BasicsafetylnStruCtionsaredescribedinpagesthatfol10W・ ReadthemcarefuHyandfol10Wthejnstructions． This manualalso covers SAFE TRAVELING， SAFE LOADING OPERATlON， and SAFE SERVICE AND MAINTENANCE ．Read them carefully，tOO，and become familiarwith yourloader s traveling，10ading，and serviclng・

SafetylSyOurbusinessandaneLementofprofit・

This safety aLert symbolis used forimportant safety messages．Whenyouseethissymbolinthismanual，fol10W

the precautions glVenin safety messageto avoid personal ln］uryOrdeath．

1tisimportant to abide by safety rules for your fe‖ow WOrkersasweHasyourself．

−1−

Themarking沿onthepicturesmeansactionsthatare PrOhibitedordangerous．

ThepictureshavebeendrawnbasedonTCM ssma −Sized and medium−Sized wheelloaders．

NOTE2＝ The川ustrationsdonotnecessarilydepicttheE830−E840・Thesafetyrulesandcautionshoweverapplytoanymodel・

3．PERSONNEL PRECAUTJONS：

4．OPERATOR−GENERALPRECAUT10NS：

3・1Avoidloose fitting clothing，loose or uncovered10ng hair，JeWelryandLoosepersonalarticles．

4・11tis the responsibility of the operator to read and

3・2 Know and use the protective equlPment thatis to be WOrn When operating thisloader．Hard hats，PrOteCtive glasses，PrOteCtive shoes，g10VeS，reflectortype vests，

respiratorsandearprotectionareexampJesoftypesof equLPmentthatmayberequired．

understand the Operators Manual and other information pro−Vided and use the correct operating

PrOCedure・Machines shouJd be operated only by qualifiedoperators．

4・2Weartheseatbelttomaximizetheprotectioncapability Of a ROPS（Rb Over Protective Structure）canopy WhenthemachineissoequlPPed． 4．3 Do not permit riders on the machineif thereis no manufacture

sdeslgnatedplaceforarider．

4・4 Make sure thatallprotective guards，CanOP［eS，doors， etc．areinpJaceandsecure． 4・5 Remove a

100Se Objects storedin the machine．

Remove al10bjects which do not be10ngln Or On the machineanditsequlPment．

3．3 Donotrush．WaJk，donotrun．

3・4 Knowand usethe hand signa［s required forparticular

jobsandknowwhohastheresponsibilityforslgnaling．

SEE NOTE2

ー2−

NOTEl：ROPScanopyISStandardequlPmentinNorthAmerica． NOTE2：TheillustrationsdonotnecessariIydepicttheE830−E840．Thesafetyrulesandcautionshoweverapplytoanymodel．

5．MOUNTING AND DLSMOUNTING

6．STARTING ANDSTOPPING

PRECAUT［ONS：

PRECAUTLONS： 5．1Use the recommended hand holds and steps with at least three pojnts of support when getting on and off

6．1Walk around the machine and warn aH personnelwho may be servIClng the machine orarein the machine

the machine．Keep steps and platform clean．Face the

accesssystemwhenclimbingupanddown．

s

Pathpriortostarting．Donotstartuntilallpersonnelare Clearlyawayfromthemachine．

SEE NOTE2

SEE NOTE 2

6．2 Check that the parking device js applied，Place the

5．2 Donotjumpoffthemachine．

transmissionin neutra10r Park as specified by the manufacturer，and disengage the PTO before starting

5．3 Do notdismountwhile the machineisin motion．

the machine．

6．3 Adjust，SeCure andlatch the seat and fasten the seat belt（ifprovided）beforestartingthemachine． 6．4 Startandoperatethemachineonlyfromtheoperator s Station．

6．5 Do notbypassthemachine sneutral−StartSyStem．The neutral−StartSyStemmuStberepairedifitmalfunctions． −3−

NOTEl：ROPScanopy■SStandardequipmentinNorthAmerica・ rulesandcautionshoweverapplytoanymodel・ NOTE2：TheiHustrationsdonotnecessarilydepicttheE830−E840・Thesafety

6．10 Removethestarterkeyordisconnectswitchkeywhen

6．6 UseJumPerCables only■n the recommended manner・

Jmproper use can resuItin battery exptosion or unexpected machine motion.

6．7 DonotoperatetheenglneinanencLosedareawithout

teavlngthemachineparkedorunattended・

adequateventilation．

7．OPERATING PRECAUT］ONS： 7．1Check brakes，Steerlng and other machine control

devices in accordance with the manufacturer s instructions pr10r tO Starting operation・Observe all

gauges or warmng−nStrumentS for proper operation・

OperateallcontroIstoinsureproperoperatjon・lfany

SEE NOTEl

6．8 Park the machine on］evelground whenever possible and apply the parking device・On grades，Park the machinewiththewheelsortracksecurelyb10Cked．

malfunctionsarefound，followtheshutdown procedure

Of paragraph 6．9，and report the malfunction for reso山tion．

6．9 Beforeleav．ng the operator，s station，Place the

transmission jn the park position as specified by the

manufacturer，tOWertheequIPmenttOthegroundorput

jn thelocked position，disengage the PTO，Set the

Parkingdeviceandshutofftheenglne・

SEE NOTE2 −4−

NOTE2：Thei

ustrationsdonotnecessarilydepicttheE830−E840．Thesafetyrulesandcautionshoweverapplytoanymodel・

7．2 Lfafailurethatcauses10SSOfcontroIsuchasstee「lng， SerVice brakes or englne OCCurS，StOP the machine s

7．10Watch for bystanders and never al10W anyOne tO be under or to reach through the machine andits

motion as quickly as possible，foI10W the shutdown

equlPmentWhileOPerating．

PrOCedure of paragraph 6．9，and keep machine

SeCurelyparkeduntilthemalfunctioniscorrectedorthe machinecanbesafelytowed． 7．3 Understand the machine

sIimitations and keep the

machine undercontrol．

7．4 Drive the machine with care and atspeeds compatible With conditions．Useextracautionwhen operatingover rough ground，On S10PeS，and when turnlng the machine． 7．5 Note and avoid allhazards and obstructions such as

ditches，undergroundlines，treeS，Cliffs，OVerheard

electricaJwjres or areas where thereis danger of a

SEE NOTE 2

7．11SelectagearthatwiH preventexcessivespeedwhen goLngdownhi［l．DonotcoastdownhiLl・ 7．12When roadingamachine，knowand usethesLgnaling

devices required on the machine．Provide an escort forLoadingwhererequired．

7．130n machines withindependently operated wheel brakes，10Ckthe brake pedals togetherwhen roading

7．6 Carryloadsin recommended positions for maximum StabiLity．

toprovideequalizedbrakeapplication・

7．7 Neverlift10adsinexcessofcapacity． 7．8 Use the recommended machine baLlast and counter−

Weighting． 7．9 Know and understand thejob site traffic f10W PatternS

7．14 Use the recommended transport devices when roading the machine.

7．15Use the approved drawbar and／or attachment point When using the machine for towing・）f a cable or

Chainis used，keep people away from the towline

andobeyflagmen，rOadsignsandsignals．

（SeeParagraPh8．12）． −5−

NOTEl：ROPScanopyrsstandardequlPmentinNorthAmerica・ NOTE2：The州ustrationsdonotnecessarilydepicttheE830−E840・Thesafetyrulesandcautionshoweverapplytoanymodel・

8．6 SecureJy b10Ck the machine or any component that

8．MAINTENANCE PRECAUTJONS：

mayfa beforeworkingonthemachineorcomponent・

8．1DonotattemptrepalrSunIesstrained．RefertomanuaJs andexperiencedrepalrPerSOnnelforhelp・ 8．2Wear protective glasses and other required safety equJPmentWhenservicJngOrrePalnngthemachine・ 8．3Wearglovestoprotecthandswhenhandlingcable・

8．4 Disconnectthe batterybeforeworkingontheelectrical SyStem・

8．5 Avoidlubrication or mechanicaladjustments wjth the machinein motion or the englne OPerating・lf the eng［ne muSt bein operation to make certain adjustments，Place the transmjssionin neutral，aPPly the parking device，P］ace the equipmentin a safe

POSition，SeCurely bJock the wheels and use extreme

8．7 To prevent unexpected movement，SeCureJy bLock

Caution．

WOrkingelementswhen repa●ringorchanglngWOrking

tooIpartssuchascuttingedges・ 8．8 Never make repalrS On PreSSurized components，

fIuid，gaS Or meChanicaluntilthe pressure has been

relievedaccordingtothemanufacturer sinstructions・ 8．9 Use extreme caution when removlng radiator caps， drainplugs，greaSefittingsorpressuretaps・Parkthe

machine and let it cool down before opening a

PreSSurizedcompartment． 8．10 Re］ease allpressure before working on system

WhichhaveanaccumuIator．Useapteceofcardboard OrWOOdtocheckforpressurizedleakstopreventfluid Penetrating the skin．Repressurize accumulators with

s

the proper gas according to manufacturer s recommendations．

8．11Wheninflating tires．use a self−attaChinginflation chuckwith remote shutoffandstand clearofthetire．

−6−

8・12When necessary to tow the machine，do not exceed

9・6 Tighten the fueltank cap securely．ShouId the fueL

the recommended towlngSPeed．Besurethetowlng machine has sufficient braking capacity to stop the

CaP belost，rePlaceit onLy with the orlglnal

towed10ad．1fthetowedmachinecannotbebraked，a

towbarmustbeusedortwotowlngmaChinesmustbe used−Onein front puLling and onein the rear to

manufacturer sapproved cap．Useofa non−aPPrOVed CaP Without proper venting may resu［tin pressuriza− tion ofthe tank．

retard． Avoid towing overlong distances（See 9．7 NeverusefueIforcleanlngPurPOSeS． ParagraPh7．15）． 9．8 Usethecorrectfuelgradefortheoperatingseason．

8．130bservepropermaintenanceprocedures． 8．14Whenever servicLng Or rePlaclng hardened pins，etC． use a brass drjft or other suitab［e materialbetween

thehammerandpin． 8・15 Keep the brakes and steerlng SyStemSin good OPeratingcondition． 8・16 Replaceallmisslng，illegibleordamagedsafetyslgnS． KeepallsafetyslgnSClean． 9．FUEL HANDLING PRECAUT10NS：

9・1 Do notsmokeorpermitopenfLameswhilefueling or nearfuelingoperations．

9・2 Never remove the fueL cap or refuelgasoline englne

POWered machines with the engLne runnlng Or hot．

NeverallowfueltospiJlonhotmachinecomponents． 9・3 Maintaincontro10fthefuelfillernozzlewhenfillingthe tank．

9・4 Do not fillthe fueltank to capacity．A ow room for expansion． 9．5 CleanupspiLledfuelimmediate［y．

−7−

ーEND一

DECALS（MACHINESIGNS） A wARN州G

The operator mu＄t read the Warnings on theloaderandin this manual before trying to operate theloader．

①②③④⑤⑥⑦⑧⑨⑬⑪⑥⑬⑭⑮⑬⑰⑬⑬⑳⑪⑳

There are three kinds of decaLs attached to the 10ader： OneS for

OPeration of the10ader，OneS for maintenanceoftheloader；andonesfor Safety．FoIJow theinstructions on the decaJs．Damaged or misslng decals must be replaced with new ones．All decaJsareavailablefromyourdealer．

OPERATlON SAFETY SAFETY SAFETY SAFETY SAFETY SAFETY SAFETY MAINTENANCE

SAFETY SAFETY ROPS CERTIFLCATlON

SAFETY SAFETY SAFETY MAINTENANCE

SAFETY MAINTENANCE SAFETY

⑪ ⑬

OPERATlON OPERATlON SAFETY

−8−

②EngineHood（nearradiatorcap） ③LeftlnsideofEngineRoom

①LeftSideofDashboard

UnsuitablebrakeoilwiIIcause brake f8ilure． Donotusenon−mineralbrake oit． Useonlymineralbrakeoil rovedbyTC肌 56．。。−52射‖

∃．一弓＿た

⑤TopofGriL］Support（right／left）

ノ：・ ′ノ ．■●：く一lン来，●1： 〝．・： awyfromn．5640−S271l：く小・． ′：・ノ，リ＿

⑥BottomofGri Support（rightlLeft） FrontFender（right／left）

：・

（nearmuff［ertailpipe）， RearofSidePaneL（right／left）

・ン

④EngineHood

市

⑦lnsideofBatteryBoxCover（right／left）

・ン：・ ：．）ノノノ ‥：ンン．：：．

Stayclearo†fanwhen≡…≡…

engineisrunning． Toavoidinjury，keepi…毒室 fingersandobjects

⑧LiftingLugMountingArea（4points） ⑨LeftSideunderCockpit TORQUE CONV．OJL 26629−1之25l

KeepalLmetaIawayfromterminalsg… toavoid shorts．

−9−

⑪Boom（right／left）

⑬Boom（right／left）

⑭LeftSideofFrontFender ⑬LeftSideofFrontFender

YOU MUST FOLLOW THESE RULES TO AVO旧SEVERE INJURY OR DEATH TO YOURSELF AN【〉OTHERS． ●Operateloaderonlyif trained8nd∂uthorizedbyyou「 即叩loyer．Know Oper8tion＆Mきjnten帥CeManuさ】and 81Iw（】rk r山e5．

・RepaJr a owed onIy by trained．authorized rTIeChanics■

●伽owOperation＆Maintenance Manuさ【be†0re Starti咤 repa川■50r m8mtenanCe・

●U5e b00爪lock，S∂fetyljnk，and parking brake†0「81l

●Sa†etycheckloadereveryday．Donotstar＝†d8爪aged or†山ty；StOplfproblemssta「t・Make5Ure ROPS針山 Sモatbelrinpcduミ、

YOU MUST FOJLOW THESE RULES TO AVOID SEVERE INJURY OR DEATH TO YOURSEしF OR OTHERS．

Rep8ir allowedonlyby trained，aUtho「izedm8Chanjc5・ ∪5eboDmlock，Sa†ety】ink，帥dparkjngbrakefor all re画r5．

StayinseatYrhenoperatlng．Keephandsandfeetin c∂b．∪5egOg帥S，hardhat，WO「k5hoes・ Turn，Start，StOP，師dh8ndleb00m5m00thy折dslowIY．

Carryboomlowandbucketllttedb∂Ck・DonotpIckup

rep8irs．

unbさ】ancedorMr−C叫8Cはyloads．

movingbody．clothing，卯d parts抑d elect「icalcomponents・ ●Keep t00ls away什0nhot or ●Keepenginecompartmentclean； ．

⑫LeftSideatTopofROPScanopy， Rear Leftlnsideof ROPScab

●Run engine onlyin wellven日出ed area to avoid POi50nOuSモXhaust gasses・ ・Do not open rさdiator cap with8ngin8hot．

・∪5e Cardboard to check for hydr糾Iicl￠ak5．Wear gog帥S抑d he糾ygbves・ ・Rep加eさ」lsteerjng sy5tem hoses every tlVO year5． 56▲00−5Z81l

・LookwhereyouaregoingLWatchforpeopLe，drop・Offs． ho】es．andelectrjcきIwires．Checkclea「anc甲81l around、inc山dingre8r．0Verhead，さndboom s州ng．

●Donot ca〃yPaSSengerSinor on theloade「・ Donot r訓SePeOPlewjthb00〔10rbucket・ ・Keephe8Vy end uph川on山＝nclines；traVelstr81ght upordown．donotcrosson抑angIe・〕selowgeさr upanddowninc11nes・ ●し08derrol】over cankillyou．Slowfo「a＝tu「ns a鵬haヱards evenif un【oadモd．Stay clear of edges・

Usesoatbelta雨ROPS．St叩両hl08derlfitovertu「ns・

●Avoid†lre5．Keep】oadercl朗nandremovea】loil，

郎aSe．graSS，OrOthermaterial什omtheeRgh＝r exhaustarモa．Rep81ra附e8k5immediately・ ●■

・bout

Parkonlyln飢血orizedareas，ne㈹rOninc1−∩甲・ LowerbooJn抑dbucket，PUtd−reCtioncont「oI一n neutraいu†＝Hkey．s8tpa−ki鴫brake・block

ー10−

⑮LeftSideofFrontFrame ⑬LeftSideofFrontFrame ⑰FrontFrame（right／left） HYDRAUJIC OIL Compressedairwillblowo††fromoiI re舞川Oir†i貼rcapwhencapremoved．

26629・12之4l

Cancauseinjuryonhandsor†ace． Ope【f川ercapslowIybybreathi鴫 air机tlebylittle． 5 一。。＿52日5．

⑬LeftSjdeofFrontFrame

⑬Left Side of Front Frame

AvoidinJuryo「death from

loss of control． Disconnectsafetylinkbefore anyoperation． Loader will not steer with Saf8tylinkinsta ed．

⑳TopofVaJveControIBox

⑪LeftSideofVaJveControIBox

㊧TopofValveControIBox AVOID SER10US（NJURIES OR DEATH CAUSED BY SERVICE BRAKE FAlしURE BY FOLLOWING THESE RULES．

l．AIwaysc卯firmth∂t Parkingb柑keis5eta鵬h01djngbe†orest8rling即gine．

2．1†br水e仰ni鴫Iightc仰￠5卯Orきl8rm50∬dsafterstartl噌e唖ne．holdしmtil d

armsgooff．Donotreleas亡P8rkingbrakeor叩モratel閥derwithwarningliかt

，itor石山rms仇鵬叱

3．1†br如wamingliかco㈹SOnOr8larmsoundsdurtngoperat 机immedi8tely StOPk〉さぬusingserviceor卵rkl噌brakes・lfw8rnl咋donottur〔0什slop

o卵ratinElo由モーa鵬im di8tdyr叩rt OyOUr Su阿Ⅵ50「 4．m＝Ⅶt trさVeldowr州with印gineo什 5・け帥桓StOPSduringoperatれsloploader両h仙tPum両brakeped山「 brake011pres餌「●gOeSdownquickly． 6．Make5ure brakeis†dl relrased befare a

ー11−

loa由「．ら6．抽＿52

QUALIFIEDOPERATORAND REGULAT10NS

OJIレa〟納Or反edpers即〃eJ如aJJope帽始aⅣI帽eJJoader．

QUALIFIEDOPERATOR MUST：

REGULAT10NS ・Whentheoperation ofwheel10adersis regulatedbylawTheoperatormustcheck：

inyourcountryorstate，besuretogetnecessaryLicense andpermitandcarrythem

Regulations on the use of a wheel loader at the workrk area．

・Avoid uslng drugs or aJcoholic drinks whichimpair his

・Noise−COntrOlregulations

aJertnessorcoordinationwhileworking

・Contact the deaIerif he has any questions about OPerationofthe［oader．

・Exhaust−COntrOlregulations ・Regulationsonworknearutilitysupplyline．

・Get operator trainlng before operating the10ader．The OPeratOr trainlng muSt COnSist of a demonstration and The operator sha

Verba［instruction．

・Startin an area without bystandersif heis a new OPeratOr．

・Weartightfittingc10thing．

・Knowtheratedcapacityandweightofthe］oaderandthe Characteristics of theloaditis to handle，SuCh asits

SPeCificgravityandhazardousness．

−12−

observe the rules and regulationsin

uslngthewheel［oader．

SAFETY COMPONENTS Safetycomponents heJp protectopera−

ROPS CANOPY AND ROPS CAB

torsandservicepersonnelfromdanger （Optional） during work．（For the horn，Sideview The ROPS（Ro mirror，and safetylink，See MENTSANDCONTROLS． ）

lNSTRU−

A wARNING Never try to remove the ＄afety COmPOnentS mOunted on the 10ader without the manufacturer

＄

Pr10r Permi＄＄ion．FaiJure to do so

may cause a serious accident or death．

Over Protective BACK・UPBUZZER（Standard）

Structure）canopy and ROPS？ab Ordeathintheeventofatip−OVer．

The back−uP buzzer sounds when the Shiftleverisplacedintoreversegear．1t is equipped to let other workmen and

A cAUT10N ROPS canopleS Can be mounted on

the work areais noISy Or thereis any PerSOn Whois hard of heanngln the

PrOteCt the operatorfrom severelnJury

any of the E830，E835and E840・lf the totalweight（the sure ofloader， ROPS canopy，and operator）ex−

CeedslO tons，yOu muSt uSe the ROPS cab，instead of the ROPS

bystandersknowyouarebackingup・lf

WOrk area，itis advisable toinstal］a

beaconlightforvisualwamlng．

EMERGENCYSTEERING（OptjonaL）

CanOPy．For details，COnSuIt your 10Caldealer．

lf the steering（main）pump faiLs to OPerate PrOPer］y，this device activates

the emergency steerlng PumP tO allow theoperatortosteerthe10ader・

lf the emergency steerlng device

SEAT BELT

OPerateS，mOVetOaleveL，Out−Of−traffic

Theseatbeltprotectstheoperatorfrom being thrown outofthe operator

s seat

in the event of the10aderturnlng OVer． 1tisequlPPedontheROPScanopyand

areaimmediatelyandrepalrtheloader． NEUTRAL−START SAFETY SYSTEM （Standard）

ROPS cab． The seat beLt functions as a unit with a

The englneWOn t start unless the shift

ROPScanopyorROPScab．1fyoufind either of them defective or damaged， replaceitwithanewone．

StarterSWitchisturned on．

leverisin neutral．This prevents the 10ader from movlng abruptly when the

A wARNING Ifthe10aderturn＄OVer，rePIaceits

ROPS canopy or ROPS cab and

＄eatbeltwith newone＄．

−13−

（tobecontinued）

FANGUARD（Standard） This prevents the hand or fingers from becom［ngentangledintheradiatorfan．

A WARNING Do not inspect the radiator fan Withtheeng［nerunning．

ln addjtion to the safety components Shown above，the fol10Wlng Safety equipment is optionally available from TCM：

・Sunvisor（forJoaderswithcab）

Fire extinguisherer

・Bellyguard（PrOteCtionofthebottom

Oftheloader）

● Tirechain

A wARNING lf the above safety components

Smoke potot

are provjded a＄ ＄tandard equJP−

ment，do not removethem without

the manufacturer ＄ Pr10r Permi＄− SlOn．

1f you want toin＄taJJany of the optional safety equipment given above，COntaCt yOurlocalTCM dealer．

−14−

OPERAT10N

OPERATlON This Operation＆Maintenance Manualuses

the fol10Wlng Safety aIert symboIs．When you SeethosesymboIsinthetext，followthesafety messagetoavoidpersonallnJuryOrdeath．

Failuretofo］Iowthein＄truCtionsinthe me＄， ＄ageWi causea＄eriousaccidentordeath．

a WARNlNG Failure to foHow the jn＄truCtionsin the

messagemightcauseaseriousaccident Or death．

OPERAT10N

▲cAUT10N

■■

PICTORIAL NOMENCLATURE…………16

FaiIuretofol10Wtheinstructionsinthe mes−

LNSTRUMENTSANDCONTROLS……．18

SagemayCauSePerSOnalin］uryOrdamage

CAB，ROPSCAB，AIR

totheIoader．

CONDmONER，RADlO ー15−

33

P［CTORIAL NOMENCLATURE EXTERNAL APPEARANCE

S［DEVIEWMIRROR，LEFT （SeePage31）

AWNINGCANOPY（OPtional）

REARVVORK LIGHT （SeePage23）

SIDEPANEL，

NOTE：Thesketch shows a ModelE830．

HEADLIGHT，LEFT

R［GHT

（SeePage23）

（SeePage30）

BUCKETCYL［ND

CABORROPSCAB（OPtional） （SeePage33）

BELL CRANK

FRONTWORK LIGHT，RIGHT （SeePage23）

SIDEVIEWMIRROR，RIGHT （SeePage31）

BUCKET （SeePage31 REVERSIBLE CUTTLNG EDGE

B00M，LEFT B00MCYLINDER，LEFT

NOTE：Thesketch showsa ModelE840．

BATTERYBOX，RIGHT

REARCOMBINATlONLAMP，RIGHT

（TURNSIGNAL，TAIL，BRAKE，BACK−UP） ‑TOW PIN （SeePage30）

BATTERY BOX

−16−

SAFETY LINK （SeePage30）

LADDER（SeePage31）

TURN SIGNAL，LEFT （SeePage25）

NOTEl：ROPScanopyJSStandardequlPmentinNorthAmerica．

lNSlDE THE LOADER （ThepictureshowsaModelE830．）

匝EENOTEll −17−

JNSTRUMENTSANDCONTROLS （ThepictureshowsaModelE830．）

−18−

METERS

6）且C00JantTemp This gaugeindicates the englne COO− Ianttemperature． When the pointerindicates

H

mark

（red area），it means the engineis OVerheated．Stop the operation，Let

the engine run at low rpm and wait foritto cooldown． 団Fuel F

meansthatthe

tankis fuIl ； E means the tankis

empty． lf the pointer comes c］ose to E

This gaugeindicates the oiltempera− ture of the torque converter and transmission circuit．

臼HourMeter The hour meter registers totaltimethe Loaderhasoperated． Note that the right−mOSt COlumn indicatesfiguresinl／10hourunit．For

example，ifthe figure8is displayedin this column，it means 8／10 x 60 （minutes）＝ 48 minutes．The second

column from the right most indicates

WOrkingtime oftheenglneinhours．

A cAUT10N

This gaugeindicates theJeve［of the

the

the10ader．

朝T／MOilTemp

A cAUT10N

fueLin the fueltank．

km／h：Speedometer This indicates the traveling speed of

When the pointerindicates H mark （red area），it means the engineis OVerheated．Stop the operation，let the engine run at low rpm and wait forittocooldown．

mark，add fueL as soon as

POSSible． ー19−

Use the hours recorded for planned maintenance．Whenyoucallthedealer about any trouble，［et him know the reading on the hour meter for quicker reSPOnSe・

Note：Nobrakepressure is used on E830 （Emptycircuit）．The Iightcomesonwhen thestarterswitchis turnedon・ltgoes OutSOOn afterthe engIneStartuP． BATTERY VOLTAGE

BRAKE OIL LEVEL

Note：No aircleaneris used．

MONITORS The red monitorIightsindicate that the COrreSPOnding units or systems are not WOrking properly or need to be serviced；

・④・E／GOil

Light comes on when the englne thegreen（blue）monitorlightsindicatethat lubricationoiLpressuredropsbelowthe SPeCifiedvalue．1talsocomesonwhen the corresponding units or systems are WOrkingproperly． theenglneOilfilterbecomesc10gged． The four monitor lights come on when the StarterSWitchis turned to the ON position． E835●E840 1fanylightfailstocomeon，itsuggeststhat the bulbis bumed out．When the starter 樹BrakePres＄ switch is turned further to the START lfbrakeoilpressureintheaccumulator POSitjon，the englne Wi start and the four drops below the specified value monitorlights go outin a few seconds．1f Warmngbuzzersounds． any monitorlight stayslit，Check the COrreSPOndingunitorsystem．

A cAUTtON lf any monitorlightcomes on during OPeration，StOP the operation and Checkthecauseimmediately．

a WARNlNG lfthewarnlngbuzzersounds，StOP the operationimmedjateJy，10Wer the bucket on the ground，Place the＄hiftlever and10ad handling −20−

leverin neutral，and appJy the Parking brake．Do not try to OPerate the10ader untilthe cause Ofthewarnlngl＄re＄OIved． Pre＄＄ the accelerator pedalhalf

way to let the engine run at medium rpm，tO StOre brake oil

Pre＄＄ureintheaccumulator．When

thespecified brake oilpressurei＄

＄tOred，the monitorlight goe＄Out and the buzzer ＄tOPS SOunding．

After making sure there is no one around the10ader，OPerate the loader．

E3］Charge Light comes on when the condition of batterychargeisinsufficient．

脚Parking

Lightcomesonwhentheparkingbrake isapplied． ＜］［＞TurnSignallndicatingLight

When the turn sLgna］leveris operated

ノ点WorkLight

VEMG．Steer（Optional）

isturnedON．

SteerlngPumPISPutinoperation・

嗜T／MCutOff Green light comes on when the clutch

A wARNING lf the emergency steering＄yStem

Greenlightcomeswhentheworklight

toaturn［ngPOSition，thecorresponding Cut−Off switchis turned ON．Turn the turn signaland monitorlight（＜北＞） Clutch cut−Off switch when starting off COmeOn．

＄tartS OPerating，immediateLy move to a LeveL，Out−Of−traffic area

andrepairthetrouble．

On anincline．

g〉High−beamlndicatingLight

嘲BrakeOil

Blue light comes on when the head

LightcomesonwhenthebrakeoiHevel

lightsareinthehigh−beammode．

Light comes on when the emergency

dropsbe10Wthespecifiedvalue・

−21−

STARTER SWfTCH A wARNJNG Before trying to start the englne， make sure that the shiftleveri＄in

neutral，Parking brake hand vaJve

The starterswitch startsand stopsthe engJne・

eng［ne quickJy・ltis not necessary to OFF

OOC or320F，turn the starter switch to

key．

is preheatedin about5seconds when theambienttemperatureisat−150Cor

ON Electriccircuitisc10Sed．

manual．

START A cAUT10N Starter mOtOr and englne COme tO a COmPlete stop or about30seconds

maticallyreturnstoONposition

tion：EnglneisOFF．

Section TRAVEuNGJaterin this

Do not run the starter for more than lO seconds at a time．Wait untiJthe

Eng［neStartSuP．Switchauto−

use this GLOW position when the engine is hot or when the ambient temperatureishigherthanOOCor320F． When the eng［ne js difficult to start or Whentheambienttemperatureisbelow

KeylnSertion，Draw−OutPOSi−

is puJled，and the10ad handJing

leverisLocked．Fordetails，Seethe

Engine Preheating Use the GLOWposition to preheatthe

GLOW

theGLOWposition・Usually，theeng．ne Whenhandisremovedfrom

Englneispreheated．Switch automatically returns to OFF fromkey．

50F．JftheenglneWOn

tstart，returnthe

StarterSWitchtotheOFFposition．Wait

POSitionwhenhandisremoved about30secondsbeforetryingagaln．

before trylng agaln，tO PrOteCt the batteryandstartermotor． −22−

，aWORKLIGHTSWITCH

Pressingthe ノ点 markwi turnthe

WOrklightON．PressIngthe

砕CLUTCHCUTOFFSWITCH

LlGHT SWlTCH OFF

mark

WiLLturntheworkLightOFF．

▲cAUT10N Do not turn on the work light when travelLngOnPublicroads．

；D：WidthandtaiHightscomeon・

Thisswitchchangesoverthe modesofthe

璽D：Width，tail，andheadLightscome

The no−inching modeis selected by

On．

brakepedaI，inchingandno−inching．

turnlngthe＄WitchON：

OFF：A…ghtsgooutwhentheswitch ln the no−inching mode，the power isturnedto neutra10rOFF．

transmissionlineis sti connected when the brake pedalis pressed，thus makingit easier to start off on anincline．This

modeisaLsosuitabJefortravellng，because both englne braking and the service brake Canbeusedindescendinggrades． Theinching modei＄Selected byturning

Loaders with awnlng CanOPy have a WOrklightattherearofthebody；those with cabs have two work lights at the frontandrearofthebody．

theswitch OFF：

Ln this mode，the transmissionis putin neutralby presslng the brake pedaL This modeis suitable for10ad handling OPeration．When the accelerator pedalis PreSSedunderthiscondition，mOrePOWeris COnCentrated on the10ad handLing system， toquickentheboomliftingspeed． −23−

・◆∴

PARKING BRAKE HAND KNOB

A wARNING Pull the parking brake hand knob beforeleaving the10ader．Make hand knob before trying to start

A cAUT10N Do not use this parking brake to brake theloader，eXCePtin an emergency；Otherwiseit mjghtcause Premature Wear Or damage of the

theloader．

brake．

＄ure tO relea＄e the parking brake

SHIFT LEVER Thislever changes the traveLing directions and speed ranges of the loader，Move thelever back and forth

When changlng the direction of travel； turnthegnpoftheleverwhenselecting the speed ranges．The］oader won

t

Start eVen When the shiftleveris

OPerated with the parking brake hand knobpu ed．

AstheknobispuLled，theparkingbrake is applied and the monitor light on the

By pushingin the hand knob，the ParkingbrakeisreLeased．

dashboard comes on．This brake can

When the shiftleveris placedin the reverse traveL side，the back−uPlight

COmeS On and the back−uP buzzer

SOunds．The back−uP buzzerislocated

alsobeusedasanemergencybrake．

attherightsideoftherearworklight．

ー24−

HORN BUTTON Horn sounds by presslng the horn button at the center of the steerLng

TURNSIGNALLEVER（W／DIM・ MERSWITCH） Use thislever toindicate the turnlng

Wheel．Letotherworkmenandbystand− direction of the10ader．When the Lever

ersknowyouarestartingupby honking．Don neCeSSary・

t abuseit more than

is placedin a turn position，the tum

ACCELERATOR PEDAL ControLs the traveling speed of the ］oader and working speed of the10ad handlingsystem．

Slgnal＝ght bLinks．Bylifting thelever， the headlights w‖dim．Don t failto

▲cAUT10N

a turn．

ever，do not press the pedalmore than necessary；Otherwiseit wiLL increase fuelconsumption，CauSe Shortlife of the engLne andin the

return this Leverto neutralaftermaking

Thefurtherthe pedalis pressed，the more englne SPeedincreases・How−

wo rst case lead to a serious accident．

−25−

r−BRAKE OIL PRESSUREWARN−

BRAKEPEDALS（RIGHTAND LEFTPEDALSINTERLOCKED）

1NGBUZZER（E835，E8400nly）

A wARNING

A wARNING

・When descending on anincline，

If the brake oil pressure warning

S10W down the truck by uslng both the brake pedaland engLne

brakjng．On E835 and E840，

u＄jng the brake pedalto00ften

mightlead toin＄uffjcient oi［ PreS＄ure，thu＄makingitdifficu［t to brakethe10ader．

・Donotputyourf00tOnthebrake Pedalexceptwhennecessary．

buzzersound＄，＄tOPtheoperation， Place the ＄hiftJeverin neutraJ，

applytheparkingbrake，and10Wer the bucket on the ground．Let the engJne run at medium rpm and Wait until the buzzer stop＄ ＄Ounding．

The buzzer sounds and monitor light

Pressing the brake pedal applies the brakes to the10ader．The brake pedal modescan beswitched overfrom

COmeSOnWhenthebrakeoilpressure

in the accumuIator drops below the SPeCifiedvalue．

FUSES

A wARNING lf any fuseis b10Wn，turn the ＄tarter SWitch off and check the

CauSe and trouble＄hoot properly before replaclng the fu＄e With a newoneofthesamecapacity． Fusesserveas asafetydeviceforthe e［ectric system，PreVenting excessive Current from f10Wlngln the circuit．The

fuses have different capacity depend− 1ng On the circuits they serve．When

rep［aclng them with new ones，uSe the

SameCaPaCity． The fuse boxisIocatedinside the Load

handlinglevercontrolbox．

．

Clutchcut−Offswitch．（Seepage23．） ー26−

fromtopdown： 15A：Lamps，back−uPbuzzer

15A：Worklight 5A：Neutra1 5A：Meters，mOnitors，buzzer 5A：Horn，bucketLeveLer 5A：Transmjssion，DSS，Clutch cut− Off switch

5A：Sparefuse 5A：Sparefuse For10aderswithcabs．（Seepage37．）

OPERATOR S SEAT ▲wARNING Adjust the operator

the tightne＄S Of the seat beIt s seat to a

POSition which provides easy

acce＄＄ tO all hand and foot COntrOIs． Do not tilt the backrest too far back，eVenif the backre＄tis

adjustable．

PrOPerly． SLIDE SEAT LEVER

Adjust the seat position by moving the levertotherightandleft． SUSPENS10N ADJUSTING HANDLE

（HEIGHTCONTROL）

A wARNING lf the10aderis equlPPed with a Seat beIt，Check the belt for damage or100Se mOunting b01ts・

Adjust the seat height by turnlng the handle according to the operator

Weight．

AIway＄ Wear the seat belt after

E840 WlTH CAB

Seating yourseLfin the operator s

RECuNING SEATADJUSTING LEVER Adjusts the angle of the backrest・Do

Seat．Too＄lacka＄eat be11：Wi［L not

effective enough to keep the OPeratOr Safely secured．Adjust −27−

not tilt the backrest too far back．The armrestisarotationaJtype．

s

LOAD HANDLING LEVER

A wARNING The10ad handJinglevershou］d be

COntrO ed by hand when you are PrOPerly seated．Neverattemptto COntrOlthelever unles＄ yOu are PrOPerlyseated．

Boom Control ・Push forward on the［ever（toward thebucket）tolowerthebucket．1fthe

Jeveris further pushed forward，the bucketisputinthef10atmOdewhere the bucketf10atSOnthe ground．The fLoatmodeissuitableforscooplngOr leveJing．

●Pullbackward？n thelever（toward A wARNING Beforeleavingtheloader，10Ckthe 10ad handIing Lever securely with theleverlock．

theengine）toralSethebucket． ・ln the f10at mOde，theleverislocked

in this position by a detent mechan− ism． ● On10aders with the boom kickout

device，a detent mechanism is

Theload handJjnglever controIs the boomandbucketcylinders．

installed at the bucket raise mode． （Theleveris］ockedin this position，

and the bucket stops raislng at a PreSetheight．） −28−

Bucket Control ・Move theJever to the right to dump the bucket． ● Move the Leverto theleft to ro［lback

the bucket．Push thelever further to theleft after dumplng a10ad，the leveris10Cked there untilthe bucket is raised to the horizontallevel． When the bucket becomes horizon− taJ，theleverautomatically returns to neutral（Withbucketautoleveler）． ・ln the roll−back mode，a detent

mechanismisinstaJled．The detent mechanism won

t operate when the

bucketis roIled back．

0煤下

、、＋…〈…仙． DSS（DOWNSHIFT）SWITCH

SimuJtaneou＄ Operation of Boom＄

The DSS switchisincorporatedin the

and Bucket

top of the10ad handlinglever．This SWitch aL［ows easy digglng．When this

It is possible to operate the bucket Whileoperatingthebooms．

SWitchis pressedwith theshiftleverin

2nd forward，the shiftlever automati− Youcan ro back（Ordump）thebucket While10Wering（Orraising）it，bymoving Ca y shiftsintoIst speed，al10Wlng horse powerto concentrate onloading it to the right（Orleft）with thelever PuShed forward（PuLled back），Use of OPeration．Astheshiftleverisplacedin

this technique will increase work efficiency．

reverse，SPeedisautomaticallyshifted

into2ndspeed．

−29−

LOAD HANDLlNG LEVER LOCK

▲wARNING

Set the Load handlinglever］ock before Leaving theloader，tO10Ck the10adhandlinglever．

The10ad handlingleverlock Locks the

10adhandlingleverinneutral．Thelever islockedby10Wenngthestopper・

SAFETY LlNK

SIDE PANEL

A wARNING Thesafety［inkconnectsand10Cks

A cAUT10N

by puttingit through the100P Of the

Use the locking rod to support the Sidepanelduringserviclng．Theside Panelmust be c10Sed during traveJ− ing．

PrOPerly．

thefrontframe and the rearframe．

Use it when servicing or storing

theloader．Remember to attach theβclip．

TOW PIN Usethetow pln tOtOWanOthervehicle

AJso use the ＄afetylink when hojstingtheLoader． A wARNING Before trying to start the englne， be＄uretO Placethe safetylinkin the rear frame bracket．Remember toattachtheβcJip．

−30−

towlng rOPe・Make sure the p［nis SeCurelylnSertedinto the ho16in the rear weight and the β c［ip js set

SIDEVIEW MIRROR

LADDER

REARGRILL（E8300nly）

A wARNING When drivjng back，do not count

▲wARNING

A cAUT10N

U＄e the recommended hand holds

Make sure to close the rear gri［l beforerunnlngtheloader．

and off the Loader；Otherwi＄e yOu

Openlng the rear gr‖glVeS aCCeSS tO

On the＄ideview mirrors too much．

Usethem as supplementalmean＄，

looking directly in the direction youaregoingtobackisbest．

and ＄tePS With atleast three POintsof＄uPPOrtWhen getting on might＄liporfa ．

Adjust the sideview mirrors to gaLn fuLl Two Ladders areinstaHed，One On eaCh rear view when you are seated in the Sideofthe10ader． OPeratOr sseat．

1tis advisable to use theleft−Side

ladder，becausegettingonandoffwith the right−Sideladder might be a Little restrictedbythe10adhandlinglever．

ー31−

the battery and radiator for serviclng． The Lockcan be undonebymovlngthe lever to the right．Tolock，PuSh the reargri unti＝tclicks．

BUCKET A bucket with fJat reversibLe cutting edgeisstandardequJPment． We have a wide range of buckets and attachments to meet your specific job requlrementS．Contact your10CalTCM

VANDALISM PROTECT］ON Thehydraulicoiltankcap，tranSmission Oi［cap，and the battery cover（E835， E8400nly）canbekeylockedorbolted． Thefueltankcap and sjde panels can belockedwiththestarterkey．

dealer．

一32−

CAB，ROPSCAB，AIRCONDmONER，ANDRADLO（OPTLONAL）

lAlR CONDlTlONER

ノ I

㊥

0

団

−33−

N。te：

Theairconditionerofyour10aderusesanew typeofrefrigerantR134a．

OPENINGANDCLOSING DOORS

DOOR LOCK

DOOR POCKET Thereisapocketinsidethedoor．Keep

▲cAUT10N

the Operation＆ Maintenance Manual

A cAUT10N

After locking the door with the door

Afterc10Slngthedoor，makesureitis SeCureryCJosed．

When openlng the door from outside， raise the door lever to unlock the

StOPPer．When openIng the doorfrom inside，Pullthe doorlever towards the insidetounIockthestopper．

lock，makesureitissecurelylocked．

Theleftdoorjs10Cked from outside by using the key and the right door is 10Ckedfrominsidebypushingdownthe knob．

−34−

andotherdocuments necessaryforthe job，insidethepocket．

ROOM LAMP AroomlampISequLPPedontheceiling Thedoors can be］ockedin open state． Of the cab．You can turn the Lamp on To c10Se the door，PreSS the button to DOOR OPENlNG BUTTON reLeasethelock．

and off by shifting the switch・

Remember to turn off the lamp before leavlngthe10ader．

−35−

ROOM MIRROR Alarge room mirroris equlPPedinside the cab．Adjustitto gain fullrearview before starting the loader.

WIPERSWITCHES（FRONTAND REAR）

ASHTRAY

A wARN州G

The rearwIPeris operated by presslng

Take due care to prevent fire

An ashtraylS equlPPed for a smoker COnVenlenCe．

ON．PressOFFtostopthewLPer．

A CAUT10N

hazard＄．

Ejecta squirtof cLeanLng Liquid over the windshield before starting the

s

WIPer，tO PreVent the wIPer blades fromdeterioratingandthewindshield frombeingdamaged． ThefrontwIPerOPerateSintwomodes： SLOW and FAST．Press either mode．

Place the switchin neutralto stop the WIPer・

−36−

WlNDOW WASHER SWlTCH

a CAUTloN Before uslng the switch，Check the

FUSE

A wARN州G

lf any fuseis blown out，turn the

C］eanLngliquidlevelin the reservoir．

＄tarter SWitch off and shut ofl＝the

1f you continue to push the switch WithoutcleanlnglLquid，the motorwill

POWer SuPP］y．Remedy the cau＄e

burn out．

a neW One．

A squirt of c［eanlngIiquid covers the front Windshieldwhen

F

is pressed and covers

the rear windshieId when R is pressed．

ifneededandreplacethefu＄eWith

The fuse boxis10Catedinside the10ad handlinglevercontrolbox．

Removeyourfingerfromtheswitchtostop

thellquid． ThecIeanlngllquid reservoirisfoundatthe

leftsideinsideoftheenglnerOOm．Usethe

CleanlnglIquidspecified．1tisgood practice to put antifreezein clean暮ngliquid，if the

loaderisto be operated when the ambient

temperatureisbe10Wfreezlng． −37−

fromtoptodown 5A：Radio 15A：Roomlamp 15A：Airconditioner unit 15A：Airconditioner unjt 5A：Airconditioner unit

15A：FrontwIPer 15A：RearwIPer 15A：Sparefuse

AIRCONDIT10NINGSYSTEMCONFIGURAT［ON

Di＄Chargeopening Selector＄Witch

毒○ ④，⑧ 弓』 ⑥

Note： ・Discharge opemngs are represented

bysymboIs． ● The condenser and receiver are

10CatedinsidetheengInerOOm．

−38−

AIRCONDIT10NERSWITCH PANEL AirConditionerPowerSwitch Turnsonandofftheairconditioner． Fan Switch

DlSCHARGE OPENlNG SELECTOR SWlTCH

VENTILAT10N CONTROLSWITCH

Thefan switch controIsthe airvolumein three stages（LO， ME，Hl）．

Temperature Control Switch Turntheknobclockwiseforheatingandcounterc10Ckwise forcooLing．

Setthedischargeopeningselectorswitchto毒O bothfor COOlingandfordefrostingthewindshie］d；弓』forheating・

Ventilation ControISwitch（匡7for cjrcuJating indoorair；⊆Jforintroducingoutsideair） When workingln a dusty environment，turn the knob to ⊆J toincrease the pressure jnside the cab・This

PreVentStheentranceofdustintothecab・Usethismode

whiJeairconditionerisbeingoperatedforaprolongedtime・

AIR CONDlTlONER POWER SWITCH

ー39−

COMBINAT10N AND PROCEDURE FOROPERAT］NG AIR CONDIT10NING SWITCHES AND CONTROLS

fansw

rapid

POWeト0∩ SW

Discharge temp． OPenlng SW Selectsw

Ventil． COntrOl

芸0

厘丁

Hl

ON

LO−Hl

ON

LO−Hl

ON

Setting Setting

Hl

OFF

篭』

left

VENTILAT10N CONTROLSWITCH

DISCHARGE OPENING SELECTOR SWITCH

SW

COO＝n！】

desi「ed no「ma】

「apid

Setting desi「ed Setting

desired desired

dehumid．／ventiLJ PreSSure

三0

⊆J

right 匡7

heat行1g

弓』

normal LO−Hl OFF

defroster

Hl

OFF or ON

desired Setting

墓○ desired Setting

AIR CONDIT10NER POWER SWITCH

⊆J

Notes：・WarmuptheengLneSufficientJypr10rtOOPeratingthefanswitch． ・Lti＄gOOd practice to ventilate the driver ＄rOOmifits temperaturei＄high before COO暮ing．

・YouwiJlgetbettercoolingandheatingeffectwiththeventiLationcontrolintheindo air circulation position．［tis however recommended to ventilate the driver，s room SOmetimesifaircondition［nglSuSedforprolongedtime． 一40−

RAD10 To receivebroadcastingclearly，eXtend the antenna．

Holding the switch down for more than ③Display Thetime，radiofrequenciesandopera−2secondsw‖putthe radiointheauto

（D PowerOn／Vo］umeSwitch

SWitched over by us■ng the CLK

Turn the switch cIockwise．1t clicks and the radio wiLL turn on．The sound

switch④．

VOlumeisincreased by turnlng the

tion modes are displayed．They are

memory mode，in which cLearly−

received stations are automatically PrOgrammedinto memory（up to six Stations）．

（彰 CLK Switch

SWitch furtherc10Ckwise．

When the switchis pressed once，the

② ToneControI

When the switchis pressed agaln，the indication changes over to the radio frequency．

⑥Seek（SEEKO）Switch

PreSenttimeappearsonthedisplay③．

The treble is enhanced by turning the COntrOIc10Ckwise and the bass partis enhanced by turnlngit counterclock− WISe．

⑤AST Switch Press this switch to select preset

Stations．0nceyou find the station you Want，PreSS the switch agaLn tO StOP there． −41−

t

eh．c

be received most clearly and tunes in the station．

⑦TuningSwitch包，亀 The frequency djsplayed jncreased by presslng the

be SWitch 左■≡

and decreased by presslng the SWitch．The frequency wiJl k

Changlngbyholdingtheswitchdown・ Chang）ngPrOgrammedstation＄ （To change the stations programmed

forthestationbuttons） Press the tuning switch tune jnto the frequency

懲誌亀宗2ヨ

youwant・

Hold down two seconds one of the

programmed in memory.

Youcanprogramstationsinmemoryln the same manner．

⑨TimeAdju＄tment Turn the starter switch to ON，When

the dispJaylSin the frequency mode，

1fthebatteryl＄remOVed，thedatain memoryl＄era＄ed．Jtis nece＄＄arytO

PreSStheCLKswitchtotetthedisptay indicatethepresenttime．Toadjustthe

program radio stations in memory agaln・

⑧ PresetSwitches（1−6） Press one of the switches to tune into

the station you want，amOng the Stationsprogrammedinmemory・

PreSet SWitches for which you want to ass［gn the above new station・The

newJy assJgned preset switch number appears on the display andis

ー42−

down．

TRAVELING

TRAVELING This Operation ＆Maintenance Manualuses

TRAVELING SAFE TRAVELING BREAK−1N PER10D BEFORE STARTING THE ENGINE

the fol10WIng Safety alert symboIs・When you

SeethosesymboIsinthetext，fol10Wthesafety messagetoavoidpersonallnJuryOrdeath．

STARTING THE ENGINE．．．．

llll■

……

AFTERSTARTING THE ENGLNE

Failure to f01low theinstruction＄in the me＄・ SageWi cau＄eaSeriousaccidentordeath．

44 50 51 52 52

STARTING AND STOPPING THE LOADER

TRANSPORTLNG THE LOADER………．55

a WARNlNG

me＄Sagemightcausea＄eriousaccident

TOWING MEASURESTO BETAKENINAN

57

Or death．

EMERGENCY

58 61 62

Failurel：O fo

ow thein＄truCtionsin the

HANDLINGIN COLDWEATHER

A cAUT旧N

HANDLING TLRES

FaiIuretofol10Wtheinstructionsin the mes−

HANDLLNG ONE−TOUCH COUPLER

SagemayCauSePerSOnalInJuryOrdamage

（NON−HYDRAULLCANDHYDRAUIC

tothe10ader．

TYPES） ー43−

SAFE TRAVELlNG Before trying to operate the10ader，the operator must know safe operating procedure＄and prohibited use＄；

Otherwise the operator mjghtinJure himself or bystanders． The safety instructions given on the pages that follow are

）uSt a few ofthe ruLes and regulations you are required to

Observewhenoperatingtheloader． If you have any questions about the safety instructions described herein，Please feelfree to ask yourlocalTCM dealer．

The marking

On the pictures meansactionsthatare

PrOhibitedordangerous． Thepictures have been drawn based onTCM

ssmall−Sized

and medium−Sizedwheel［oaders．

Protecttheplanet！！ Do not make jerky startsoracce［eration；itwilL resuLtin badfueleconomy anddischargeofharmfu［exhausts． Operate the10ader while keep■ng■n mind that you should be kind to the environment．

TCMiscommittedtoprotectjngthepIanet，

ー44−

NOTEl：ROPScanopylSStandardequLPmentinNorthAmerical

NOTE2：TheiL［ustrationsdonotnecessari［ydepicttheE830−E840・Thesafetyrulesandcautionshoweverapplytoanymodel・ ★Thenumbersnexttothesafetyrulesdonotindicatethepr■Orityoftherule，simportanceorthedegreeofriskassociatedwiththesituation・

5．Exceptfortheone−tOuChcouplerlever，nOCOntrOLlever ShouLdbeoperatedunlessyourareseatedproperly・

1．Do notofferridesto others．

SEE NOTEl SEE NOTE 2

6．Parkthe10aderonaLevelsurfaceandappLytheparking

2．Never mount or dismount a movlng10ader．Use the Safety step（S）and safety grip，When mounting and dismountingastationary10ader・ 3．Beforestartingtheenglne，makesure． ・TheparkingbrakeisappLied．

brake securely．Put the bucket on the ground flatly，

b10CkthewheelsandremovetheenglneStarterkey・

7．Do not park the10ader where exhaust or hot COmPOnentS Can COntaCt f］ammable debris（leaves， PaPer，etC．）．

● Thedirection controlleverisin neutral．

・The10ad handlingleverisin neutralwith thelever 10Ck．

4．Getfamiliarwiththe10ader．Trainwithactualoperation．

DonottrytostarttheenglneOrdrivethe10aderunless you are properly seated.

You are properly seated；Otherwise you might confuse the direction or the shift position of the hand and foot COntrOIs，thusleadingtoanaccident．

SEE NOTE 1 SEE NOTE 2

8．Don，t use an open f］ame to checkfluidlevelor］eaks・ Neversmokewhilehand＝ngfueLorlubricants・

9．Do not usethe10aderin an atmospherewith expLosive gasesorwhereexhaustorhotcomponentssuchasthe eng．ne and muffler can contact flammable materials

（lubricants，Chemicals，leavesorwastepaper）・

−45−

NOTEl：ROPScanopylSStandardequlPmentinNorthAmerica． NOTE2：TheillustrationsdonotnecessarilydepicttheE830−E840．ThesafetyruLesandcautionshoweverapptytoanymodel・

15．When traveling through doorways ensure that thereis

10．Do notlift the bucket or front attachment more than

SufficientcJearancefortheloader，OPeratOrand10ad．

neCeSSary・

Keep theloading equipment at minimum ground CJearanceheightduringtraveling． See page 53 for the basic trave［ing posture of the

11．1tis dangerous to travelwith the bucket higherthanis appropriateregardlessofwhether10adedornot． Keepthebucketatminimumgroundclearanceheight． 12，AIways brake to a fulIstop before reverslng the

16．S］owdown atnight．Judging djstances and theleve10f

thegroundismoredifficultatnight．Useheadlightsand Clearancelights tolet other workmen know you are

direction oftraveJ．

13．Neverplaygameswiththeloader．0peratethecontroIs SmOOthly−−don tjerkthesteenngwheel．Avoidsudden

COmlng・

StOPS，StartS．OrturnS．

14．Do not man［PuIate the bucket or front attachment too

abruptly．Thereis danger of10ads dropplng Or the

SEE NOTE 1 −46−

SEE NOTE2

NOTEl：ROPScanopylSStandardequlPmentinNorthAmerica． NOTE2：TheillustrationsdonotnecessarilydepicttheE830−E840．ThesafetyrulesandcautionshoweverapplytoanymodeJ．

17．Beawareoftheweatherandthegroundcondition．S10W down whenitis raining，SnOWing or foggy，because Visionisimpaired．Avoid working on rough，SOft or

21．Useextremecautionwhentravelingormakingaturnin COngeStedareas．

SWamPy grOundsif possibLe．1f unavoidable，Checkthe

groundconditioninadvance．

22．When ascending or descending grades，the10ader Should be driven with theloader s center of gravity uphill．Thatis，a］oadedloadershalL be driven with the loadfaclng uPhi andaun10aded Loadersha‖bedriven 18．GoaroundobstacLesontheroad．Theymightupsetthe Withthefrontattachmentfaclngdownh＝． 10ader or damage assets or］nJure PeOPle around the ・Donotmakesuddenstops． 10ader．

19．When working with aloader with specialequlPment Which restrictsyourvisionorhandlingahighloadwhich Obstructs your front vision，uSe eXtreme Caution，

especiallywhen operatingtheload handling Lever．Itis goodpracticetohaveaguide．

20．Stopandsoundhorn，ifnecessary，atCOrnerSandother

locationswherevisionisrestrjcted．1tisgoodpracticeto haveaguide．

−47−

NOTEl：ROPScanopylSStandardequlPmentinNorthAmerjca．

NOTE2：The＝ustratjonsdonotnecessarilydepicttheE830−E840・Thesafetyrulesandcautionshoweverapplytoanymodel・

23．Stop the10ader before descending grades．Use the

25・Beforestartingthe englne，make sure nooneis under，

englne brake．1f the10ader goes fasterthan you want，

On，Or C10Se tO the10ader．Let other workmen and

PreSS the brake pedalfrom time to time．Do not keep the brake pedalpressed；Otherwise pooror no braking

bystanders know you are starting up by sounding the

horn・Accidentsoftenoccurimmediate［yafterstarting．

effectmightresult．

26・Lookin the direction of，and keep a clear view of the

PathoftraveJ・Honkwhenapproachingpedestriansand bystanders．

24．Do not make turns on a gradjent and drive theloader across a gradient．Thereis danger of the10ader upsetting． 27. Know the rated capacity of your loader and its attachment（if any）・Observe alltraffic regulations includingauthorizedpLantspeedlimits．

Make the rules and procedures of operation known to allpersonneljnvoIved．

−48−

NOTEl：ROPScanopylSStandardequIPmentinNorthAmerica． NOTE2：TheillustrationsdonotnecessarilydepicttheE830−E840．Thesafetyrulesandcautionshoweverapp［ytoanymodel．

28．Check work areain advance．Look for rough spots．

Lookforanything that mightcauseyou tolosecontrol，

bogdownorupset．BeforedrivlngOVerabridgeplateor dockboard，enSurethatitisproperlysecured． The supervisor shallkeep a record of the result of inspections，

29．Any time you find that theloaderis not functiomng PrOPerLy，mOVe tO an Out−Of traffic place，rePOrt the

COndition to the supervisor，and take necessary measures．0peration of theloader should be halted untilthe troubleis corrected．

30．Stayalert． Don t drink．（and keep yourselfin good shape before andduringwork．）

31．Whenyouleavetheloader，remOVethestarterkeyand keepit；Otherwise you w川take responsibiLity when an

accident occurs due to someone operating the10ader

Withoutpermission．

BREAK−IN PERJOD TCM Wheel loaders have been subjected to careful inspection and thorough runnIng−1n before shipplng．We，

however，reCOmmend that you operate the Loader under Iightconditionsforthefirststageofoperation． TheloadershouJd beoperated especiallyforthefirststage Ofoperation（forinitia1100hoursofoperation）fol10Wjngthe requirementsglVenbeLow： Be sure to perform BEFORE STARTlNG checks EVERYRY DAY．

・AIwayswarmuptheloadersufficientlybeforeputtingitto WOrkirrespectiveoftheseasons． ・Do not run the englne at high rpm without a10ad， especia］lywhiletheenglnejscoId．

A Avoidsuddenstops，StartSOrturnS．

−50−

BEFORESTARTINGTHE ENGINE lnspectthegeneraLconditionoftheLoadertocheckfor：

・Damageorbreakage

Checkanydefectsfoundbypreviousinspection

103

Foreign materialal

Removedust，mud，Oilandsnowfromthe10ader

103

・Signsofoilorwaterleakage

Checkal］ofthepartsforoilleak

103

Checkhydrau［ichosesandpiplngfordamage

103

A wARNING

CheckenglneOilforIeveIandcontamination

103

lfitisdifficulttocheckforleak＄duetodirt，Cleanthe areayouaretryingtocheck．StarttheenglnetO＄eeif Oi10r WaterIeakage occur＄．Hydraulic pres＄ure Can

Checkfueltankforlevel

103

Drainoffwaterfromwatersedimenter（E835，E8400nEy）

104

CheckcoollngWaterforIevelandradiatorfinfor COntamination

105

Checkaircleanerdustindicator

105

Checkinstruments，mOnitors（Warninglamps），lights，

hornandback−uPbuzzerforoperation

106

Checkbrakeoilsupplytankforlevel

108

Checktorqueconverter／transmissionoiIlevel

108

ChecktiresforpressureanddamageandwheeIbolts

108

Checkbrakepedalforoperation，brakingeffectandplay

109

Checkacceleratorpedalforoperationandthecolor Ofexhaustandexhaustsound

109

Checkparkingbrakeforoperationandbrakingeffect

110

Checksteenngwheelforplayandoperation

110

Checksideviewmirrorsandinteriormirror（OPtionally avaiIableforIoaderswithcab）fordamageand mounting bolts for looseness.

111

drive hydraulic oilthrough theskin．Nevercheckfor

leaksin the hydraulic system with your bare hands・ UseapleCeOtCardboard．

Checkexhaustgases outdoor＄．1fexhau＄tCheckis to be performedindoor＄，besuretohavegoodventiIation andwearamask．Exhaustgase＄CankiIJ．

forlooseness

ChecktheROPScanopy，ROPScab，Seatbelt

（availablefor10aderswithROPScanopyandROPS

Cab）fordamageandmountingboltsforlooseness・ ー51−

111

STARTINGTHE ENGINE

AFTERSTART［NGTHEENGINE ● Warm up the eng■ne SufficientLy，at

A PRE−STARTJNGCHECK

STARTl NG

・Make sure no oneis under，On Or Close to the10ader．

・lnsertthe keylntOthestarterswitch

・lf water，greaSe Or Oilis sticking to the floor， Pedals，levers， Or

・PresstheacceleratorpedallightJy．

OPeratOr

shands，Cleanitup．

● Make sure the shiftlever andload

handlingleverarein neutraLandthat theparkingbrakeknobispuL［ed．

andturnittotheONposition．

・Turnthekeyfu ycIockwisetocrank the engine・（Once the engineis

Started，remOVe yOur hand from the keyimmediately．） Do not ho［d the starter switchin

the START position for overlO SeCOnd＄ at a time；Otherwjseit Wi causedamagetothe＄tarter．1f the englne WOn t startin about 5

SeCOnds，remOVeyOurhandfromthe key．Wait 30 seconds after the engJne StOPS COmPletely and try

least5 minutes，regardless of the

ambienttemperature．

Check the general condition of thehe 10ader and shift theload handling lever to check to see if the load

handlingsystemoperatesproperly． Checkexhaustsound andcolor．

Check the meters and warnLng lights．

・On E835and E840，if the brake oiJ

PreSSure mOnitorlamp comes on and the warnlng buzzer sounds， apply the brakes andlet the englne run at medium rpm until the monitor

lampgoesoutandthe buzzerstops

SOunding．

agaln・

・The englne may be hard to start

when the ambient temperature is

・Checkforoil，fuel，OrWaterleaks．

10W■Tohelpstartacoldenglne，turn the starter switch to the PREHEAT

POSition to preheatthe engJne．1tis advisable to preheat the englne for

A cAUT10N With the englne runnlng，do notturn

about 5 seconds when the ambient

the starter switch from the ON

50F．1ftheengJneWOn tstart，return

PartSWillbedamaged．

temperatureis at around−150C or the starter switch to the OFF

position and wait about 30 seconds beforepreheatingitagaJn．

−52−

POSition；Otherwise the eJectrical

STARTINGANDSTOPPINGTHE LOADER

STARTING

Raise the booms and tilt back the

bucket so that the loader gets readyfortravellng．

GEAR− SHIFTING （SPEED）

PLace the shiftleverinto your desired gear position． Shift gears one by one．Do not skip

fromlstto3rd，forexample．

Press the brake pedal and release the parking brake．Shift the shift leverintheforwardposition．

GEARSHIFTING （DIRECT10N） （Makesurenooneis aroundtheIoader．）

Release the brake pedal while PreSSlng the accelerator pedal S10Wly．

You can reverse the direction of travel

Without stoppJng theloader．1tis good PraCtice to reverse the direction of travel Withtheshiftleverin2ndgear． Never try to rever＄e the direction of travelat a high speed；itis very dangerous．

a CAUTloN a WARNlNG TURNING

HoLdingthesteenngwhee＝くnOb

turn the steenng wheeJin the directionyouwanttoturn．

Do not make turn＄ at high SPeed＄；Otherwise theloader mightup＄et．

TurnthesteeringwheelaJittle toturn＄10Wly．

When the steering wheel is turnedful［ylneither direction，the front and rear frames swivel around the center

JOintofthe10ader．Do nottryto turn the steenng wheeIfarther； Otherwise the englne might Sta

orthesteeringwheeIunit

mightfailt00Perate PrOPerly．

−53−

STOPPING

Release the accelerator pedal and press the brake pedal to bring the 10ader to stop．Do not use the parking brake to brake the loader exceptinanemergency．

Aftermakingsurethe10adercomes to a stop，Place the shiftleverin neutraf and pu［10ut the parking

the10ader on alevel surface．

brake knob．

B10CkthewheeIs．

Lower the bucket on the ground horizontally・ltis advisabIeto park

AcAUTJON Theenginewithaturbocharger，SuChasthoseoftheE830andE840mustbe COOleddownbylettingitrunatid［erpmforabout5minutesbeforeshuttingoff．

SHUTTING OFF ENGINE

Let the erlglne run atIow rpm for about5mlnuteStO COOlitdown．

Place the10ad handlingleverin

neutraland engage theIever10Ck． Turn the starter switch to the OFF

a CAUTloN

POSitiontoshutofftheenglne．

Models E830 and E840 are

equlPPed with a turbo−Charger． Under no circumstances should

theenglnebeshutoffabruptly． −54−

Remove the key and keep it SeCure．

TRANSPORTlNG THE LOADER TRANSPORTlNG THE LOADER ON A TRAlLER

SnOW；Otherwisethe10adermayskid

a WARNlNG Load＄ muSt be driven ＄traight

a CAUTloN Securely10Cktheloaderin place on the truck to prevent it from moving WithchainsorstrapsandbybLocking the wheels・When transporting the

OntOtheramp＄．Bothfrontwheels （and or rear wheels）must bein COntaCt With the ramps simu］ta−

neously．

b10Ckthe wheels．

load and unload the loader onto and

from the trailer．The operator may not befamiIiarwith thjs kindofwork．

Whenusingramps

・Ramps must be spaced evenlyfrom the center of the traiLer

s bed and

SeCurely［ocked to the trailer．The trailer surfaGe muSt be clean and d「y．

・Loading and unloading must be Carried out on alevelsurface．The

right andleft ramps must be the Sameheight． ・When Loading the10ader onto the

truck，gO uP Slowlyin forward or reverse（accordingtothetypeofthe

bed），making sure the right andleft

† Support

Set ramps with an angle of less than 150，uSlngthetableasaruleofthumb． Bedheight 1000mm ∩） 750mm ∩） 500mm ∩）

RampJength 3700mm（146 2775mm（109 1850mm（73in）

WhenuslngaCrane． ・Useacraneofsufficientcapacity

・Use rampsofsufficientlength，Width

andstrength． localtrafficregulationsrelatingtothe Before loading or unloading thehe OVeralllength，Width，height，and loader，make sure to apply the weight of both the loader and the Parkingbraketothetrailertruckand CAUT10NSTO BETAKENWHEN LOADlNG AND UNLOADlNG THE LOADER It is advisable to ask a specialist to

off the ramps，CauSlng a

Seriousaccident．

a WARNlNG

10ader over pub［ic roads，Observe

t「uck．

and fa

Wheels are properly aligned on the ramPS・

If the loader is not aligned properlyly With the ramps，gO down the ramps andstartoveragaln． ・Use anti−Skid ramps when you are

golng tO WOrkin the rain or the −55−

to hoist the weight of the］oader （including the weight of an attachment，ifsoequipped．）

●Lock the front and rear frames

Withthe＄afetylink． ・InstalL optiona141iftjng Lugs on the specified position＄．Perform 4−POint hoisting．Do not make3− POintor2・POinthoi＄ting． ・Con＄ult your10CaJTCM deaLer aboutthein＄ta ation ofoptional

liftingJugs．

●Lift theloader alittle ofl＝ the

ground and make sure the Chain＄ Or rOPeS are PrOPerly

＄eCured to the［ug＄ and the 10aderi＄＄tab［e．

Whenrunningonitsown

A wARNING Afterdrivingforanextendedhour， the］oader s tires may heat up， CauSing theinternaltire pressure to ri＄e eXCeS＄ively，andin the

WOrStCaSethetirescouldexp10de． Makesuretoparktheloaderfor20 to30minutes for every one−hour

driving，tOCOOldownthetires．

・ObserveaL［trafficregulationsincIud−

1ng any SPeCialregulations autho− rized within the work area，for

exampJe，SPeedljmitations． ・Drive s10W，and go round pot holes Or Other obstacles，if any，in the WOrkarea．

・When drivlng On Public roads，Carry necessarylicense and permit．Be

alertforothervehiclesandpedestri− ans．Abide bytraffic regulationsand drivesafely．

−56−

TOWING The10aderis not equ］PPed with any towlng Pln．When necessary to tow another vehicle，the tow rope must be tied to the positions specified on page 30．

The loader must be used for towingonLyLnanemergenCy．

・Check the weights of your10ader and the vehicle to be towed and

make sureyou10aderhas sufficient braking capacity to stop the towed 10ad．

Do nottow anothervehiclea10ng distance．1tisdangerous．

● Checkifthe vehicle to be towed can bebrakedandsteered．Ifnot，do not a ow anyone to ride on the towed Vehicle．

damage and make sureit has Sufficientstrengthforthework．

・When necessary to descend a gradient，anOther towlng Vehicle mustbe usedin the rearto retard．

A wARNING When towing anotherveMcleon a Public road，take nece＄＄ary mea−

＄ureSl：Olet other vehicle＄ and PeOP［e know that you are towlng another vehicle．Use a flag， rotatinglamp，OrhazardLamp．

・Starts10Wly．Asuddenstartcanlead

toabrokentowrope． ・The tow ‖ne must be aLong the

Centerline of both your10ader and the vehicle to be towed． ・lf you use any other towlng device， refer to the ［nstruction Manual

There are several requirements you must abide by when towIng anOther Vehicle．LearnthereguLationsandruIes about towlng anOther vehicLe and

Vehicle

lf the englne WOn t start，remOVe the

front and rear propeLLer shafts； Otherwise the transmission wiLL rotate

・Check the tow rope or tow bar for

A wARNING

WhentheLoaderistowedbyanother

SuPPliedwiththetowlngdevice．

Observe them．

ー57−

Without being properly lubricated， CauSLngSeizure．Beforeremovlngthem，

applythe parking brakesand blockthe Wheelssecurely．

1f the englne Can be started and the Steenng Wheeland brakes function normalLy，have someone get on the 10aderyouaregolngtOtOWforsteenng it．

1fitis difficult to tow the Loader，

transport it by a trailer truck to your nearestrepairshop． WhentowlngE830，E835，E840 ln addition to the above measures，

releasetheparkingbrakesiftheengIne WOn t start or the hydraulic defective， referri ng to （Page60）．

S are

MEASURESTO BETAKEN IN AN EMERGENCY

Brake system：On E830，the brake The waterdepth js animportant factor

SyStem js a hydraulic booster type．1f

to take into consideration when the

the englne StalLs，the booster won

t 10aderisworkingln SWamPyareaS．Do not enter water whose depth exceeds

OPerate． The brake pedaJbecomes hard to press，thus requlrlng mOrefoot effortthan usual． 0n E835and E840，the brakes can be

applied by presslng the brake pedal thanks to the oilpressure storedin the

theloader sminimumgroundclearance height or is high enough to wet the bottomoftheaxlehouslng． As a ruleofthumb，theallowablewater

depth js about400mm（15．7in）．This accumulator．1ftheenglneSta sduring means that the loader should not be traveling，mOVe tOan Out−Of−trafficarea usedin a river．

and park． Do not pump the brake Pedalat this time；Otherwise the brake Oilpressure willbe used up，thus CauSlngthebrakestofail．

0bservethefollowlngCOnditions：

1f the brakes cannot be app［ied by

・Use the same precautions before

PreSS［ng the brake pedal，Pul10ut the

Parkingbrakehandknob．

・Check the water depthin advance

WhencrosslngaCrOSSariver． crossing across a swampy area. ● Do not enter rivers whose river bed

issteeporwhosefLowisrapid．

Steering＄yStem：The steerlng Wheel becomes hard to turn due to an

inoperativehydraulicsystem．

A cAUT10N Avoid use of the［oaderin salt water．

Salt water use wiJI cause the

1ftheenglneSta［［sduringtraveling，Part

deve［opment of rust to shorten the life oftheIoader．

For complicated trouble，COntaCt yOur

・Batterie＄ glVe Off exp10＄ive gases・Donot＄mOke．Keepflame andspark＄aWay． ・Take care when using meta ic tooJ＄．If a metallic tooli＄Placed

between the po＄itive terminaJ and the engJne block or the

Joader body，SPark＄ may de・

VeIop，CauSing exp10Sion or fire hazard＄．

・［f battery electrolyte come＄in COntaCtWiththe＄kinortheeyes， itwilJcause a burn or blindness．

Wearsafetygla＄SeSandg10VeS． ・lf eJectrolyte come＄ jn contact With the＄kin or get＄in the eye， f［u＄h repeatedly with cold water and seekmedica［attention．

・Makesureto＄hutofftheengrne

the10aderin an out−Of−traffic area and Checkthe cause ofthe troub［e．

localTCM dealer．

A wARNING

After workingin a swampy area，

CarefuIly wash the［oader and apply anti−ruSt，COatjngs．

−58−

and turn off the ＄tarter ＄Witch

beforeworkingonthebattery．

A wARNING Before trying to di＄COnneCt the

as soon as possibIe（The E830 − E840havetwobatteries）． ・Make sure the battery and cable

・Connectingtwoboostercables：

（DTurn the starter switches of the OPerative vehicle and the disabIed

battery connectors，make sure t0

POlarities ar9 the same；the（＋） batt？ry termlnalto the（＋）cqbLe

horizontally，aPPLy the parking brake，turn the starter switch to the OFF po＄ition and shut off the

termlnaland the（−）battery termlnal to the（−）cable terminal．Tighten the

10aderto OFF．Connect the red cabIe Clip to the（＋）battery termina10f the disabledloaderand connectthe other red clipto the（＋）batteryterminaL of

・The disposalof a discharged

②Connectoneblackendofthe booster

10Wer the bucket on the ground

englne・

To prevent the deve10Pment Of

SPark＄，disconnect the（−）＄ide （grounding＄ide）fir＄t．Toreconnect， the（−）side ＄hould be connected

nutssecurely．

battery mu＄t beleft to the dealer from whichthe batterywa＄bought Or tO a＄PeCialist．Do not throwit awaywithoutpermis＄ion．

rarily restore the battery perfor−

【（−）●（＋）→（＋）●（−）】

manCe

1．Removingthebatteryunitfromthe 10ader and charglng With a stationary charger ● Read the Lnstruction Manualfor the

Charger carefu

y and fol10W the

SPeCifiedcharglngPrOCedure．

・］fthebatterylStObechargedindoors，

have good ventiIation．Remove the battery caps to a110W gaSeS tO

eSCaPe・

・While the batterylS being charged，

neverbringflameclosetothebattery．

Care shouId be exercised not tolet

anymetallicobjectcontactthebattery terminals．

・After chargIng，Clean the battery

terminals and apply grease before

mountingthebatteryonthe10ader・ 2．Replacing discharged batterie＄

A wARNING ・When connecting a boostercable，

Replace the batteries with new ones

OPerativevehicle；

③Connectthe other black

the disabled vehicLe placed as far awayaspossible，fromthebattery． ・Make sure the four cIJPS are SeCure andmakinggoodcontact・ ・Start the engJne Of the disabled loader．

use caution notto short・Circuil：the

battery

s po＄itive and negative

terminals with a cabLe cJip；if ＄horted，thebatterycanexplode・ ・U＄e Caution when connecting the

booster cable to the engLne b10Ck O†a di＄abted toader，becau＄e SPark＄ may develop．The cable

mu＄t be connected to the englne b10Ck placed as far away a＄ POSSible，fromthebattery．

●Do not let a disab］ed10ader COntaCttheoperativeLoader． ・When starting the englne Of a

djsabledloader，Wear PrOteCtive glasse＄．

・After the englne Of the disabIed Loaderstarts，remOVe the cllPSin de− umerica10rder of▼（彰，③ SCendin ②，and

Withchargedbatteries

・Once completely discharged，the battery wi have a short servicelife．

CabIetothe（−）batteryterminaLofthe

．

3．Using a b00＄ter Cable to tempo−

last．

theoperativevehicIe；

● The Loader has two12−VOIt batteries， 24 voltsin tota［．Make sure the

matingbatteryhasthesamevoltage・ −59−

A wARN州G

▲wARNING

You can release the parking brake in the procedure glVen be［ow，

Before trying to operate the

Without u＄Jng the parking brake

emergency valve（SPOOl），make

hand knob．However，the proce・

SuretOaPPlythe parking braketo PreVent aCCidental r01［of the

dure must be used only when you CannOt reIease the parking brake With the parking brake hand knob． Under any other cjrcumstance Should not this procedure be used．The sameis true of巾

10ader．

lf theloader won t move due to a broken electricalwirJng Which makesit impossible to turn on and off the SO［enoid，yOu Can mOVe theJoaderin thefoIJow［ngmanner：

Before you try to release the parking brake in the following manner on a grade，b10Ck the Wheel＄＄eCure［y enough to with−

Procedure：

is no one around and under the 10ader．

①RemovethepJug①attachedtothe Parkingbrakecover． ②RemovethereleaseboIt／nut②． ③Screwthebolt②（W．0．nut）intothe Plughole④untilthefarend．

Stand the weight of theloader． Havea guideand makesurethere

lftheparkingbrakecannotbereJeased With the parking brake hand knob，due to a defective brake oil pump or other

failureinthebrakesystem，reLeasethe Parkingbrakeinthefo［10Wlngmanner：

Procedure：

①Loosen the bolt securing the plate Onthetransmission controIvalve．

④The brake willbe released by further tightenlng about2to3mm （0．079toO．12in）afterthebolt② headtouchesthe brakecover．

s

②Raise the spoo110mm（0．39in）， and you wiIlbe able to move the loaderinforward（3rdspeed）；Lower thespoo［10mm（0．39in），andyou

Willbeableto movein reverse（3rd SPeed）．

③Aftermovingthe10adertoanout−Of−

traffic area，return the spoolinto

−60−

neutraland tighten the plate boIt SeCurely．

HANDuNGIN COLDWEATHER ln coId weather or when the ambient 4．Use hard−tO−freezefuel．Toprevent temperatureis −00C（320F），bearin the condensation of moisture to the mind that： inner waL10f the tank，take care to leave half the fueLin the tank when ● The waterandlubricants usedin finishing the day s work．Add cold− the10adermayfreeze． Weatherfueltofillupthetank． ● The surface on whjch the10ader

travelisslippery． Keeplng the abovein mind，Observe thefo owingconditions： 1．Add water andlubricants before WOrking，nOt after working．（This doesnotapplytofuel．）

5．AIways keep the batteryln a WeH Charged condition since thereis danger of the battery being damagedif the electrolyte freezes． Afterwork，besuretolettheenglne runatlowrpmforabout5minutes． As an alternative method，dismount

10aders are delivered from the

the battery and keep it in a warm indoor place．Keep the specific gravityoftheelectrolyteatl．2800r

factorywith LLCintheradiatorand

be10W．

2．Add LLC（Long LifeCoolant）tothe

radiator cooILng Water．The wheel in generalyou don t worry about the coolant．However，When your

10aderistobeusedinacoldreg［On Where the ambient temperature

Cautions to be taken when traveling andoperatingtheLoader．

3．ChangetheenglneCrankcaseoi］to COld−WeatherenglneOil．

Ventilation． 7．Warm uptheLoadhandlingsystem．

0peratethehydraulicpeda［ss10Wly to actuate the cylinders severaL times． 8．Attach tire chains to a

four wheeLs

When working on a road covered With snow，eSPeCially on anlCy road． 9．After work，take measures to

PreVentthefreez］ngOfwateronthe PartSaSfol10WS： ・TapethekeylnSertionslit． ・The rubber partslike the wIPerS

might freeze．Take care not to

mightdropto−100Cto−400C（140F

to−400F），increase the concentra− tion ofthe LLC．

Exhaustgasescan kiLIsotheLoader must be warmed up with adequate

6．After preheating the englne，Crank

the englne，Warm up the englne Sufficiently．

a［10Wthemtocontactotherparts． ● Remove snow and water at the bottom andinside oftheloaderwith a rod and brush． ・Parktheloaderindoors，ifpossible． Parkiton a［evelsurface and cover

WithaLargevlnylsheet． ・lf not possible to store theloader indoors，Park the［oader on alevel hard surface and coverit with a

Vlnylsheet． 一61−

HANDuNGTJRES A wARNING

Tire＄ are One Of the mo＄t

jmportant components of the 10ader：they sustain the weight of the10ader，tranSmit the driving force and brake force，aIleviate Shock from the road surface，and

TlRE SlZE Example：ModelE830 ・E830 ユ旦良一呈4−ユ旦巳8 ① ② ③

TlRE lNFLATlON PRESSURE The tire inflation pressure must be as SPeCified，nOttOOhighortoolow． Make sure that the tires are inflated to PrOPerPreSSureS． Underinflation

Correct

Overinflation

helpthe［oaderturn．NegJectofthe maintenance of the tires will lead

（∋∈）冒

to poor performanceoftheJoader．

AfIattirecancauseseriouslnJury Ordeath．

Model

TlRE lDENTlFlCATlON

．パu

e ¶

a

②shoulder

O Side walls ④Beads

⑤lnner＝ner

⑥carcass

Standardpres− Surekg／cm2（PSi）

E830

16．9−24−10PR

235kPa 2．4（34．1）

E835

18．4−24−10PR

216kPa 2．2（31．3）

E840

17．5−25−12PR

319kPa 3．25（46．2）

① Tirewidth（inch） ② Rimdiameter（inch）

Theinflation pressure maybe properly adjusted according to the ground

③ P［y−Ratjng

COndjtion or work area．Itis advisabLe toinflate the tires a［ittlelbwer than Standard when the10aderis to be used

The Ply−Rating is an jndexoftire Strength．Thelarger the number，

①

Size

the higher theinflation pressure becomes avaiJabJe and the higher

On Sand or soft ground．Consult your

［oad the tire can support．10PR

andinflationpressureoftires．

indicatesthestrengthequlValentto lOcordpilesinthetires．

O Breaker or ⑧Belt

−62−

local TCM dealer about the selection

Tire inflation pressure checks must be Performedwhenthetiresarecold．

lf theinfLation pressurei＄tOO10W， TIRE ROTAT10N thef01Lowingtrouble＄CanOCCur： lf one or both of the front tires show deeper wear than those of the rear ・Large deflection．1t willlead to

SeParationorcordbreaksduetothe generationofheat．

・The deve10Pment Of cracksin side Wa＝s・Vulnerable to damage from the outside． ●lncreased road resistance will

increasefuelconsumption．

tires，rOtatethetires properLy．Thislets thetireswearuniform］y，thus makingit

POSSible to pro10ng the entire service life ofthetires． Howto rotatethetires： ● Rotate the tires between the front

and rear wheels．Do not swap the

If theinfLation pre＄＄ureis too high， thefol10WlngtrOuble＄CanOCCur：

tiresdiagona y． ・A［Ltreadspattern mustfaceforward．

・The treadis susceptible to damage from the outside．Cut burst，Shock

The traction pattern affects fuel COnSumPtion and the safety of

burst or cord breaks will be apt to

trave ing．

OCCur．

・The tires are apt to skid when

Startingorbraking．Thecenterofthe treadwearsprematually．

A wARNING The wheels should have tiress Which are free from cuts and＄how

less wear，becau＄e the tire＄

A cAUT10N Do not travel long distances over roughterrain．Usepaved roadswhen

traveling．This wiLIpro10ng the tire SerVicelifeandleadto safetravel．

sustain a lot more weight when

10ading，unloading and braking． Damaged or exce＄＄ively w、Orn

tires can cause a puncture or

Rotating direction

burst，thusleading to per＄Onal

lnJuryOrdeath．

／ Forward travel

ー63−

Howtochecktheextentoftirewear Measure the extent of wear at an area l／40fthetread soutermostpart． （POintsmarkedx）

REMOV］NGAND REINSTALLING T）RES

・The rear axLe may cradle．To

WOrk．

・When removing the wheelbolts，

loader for tire maintenance，Ob−

The usefullimit（replacement time）is

Whenthetireisworn85％comparedto

a new one・Replace any tire showlng

excessiveIy uneven wear or a cord Iayer exposed to view wjth a new one， evenifitis notworn85％．

keep the10ader raised up with a jackorjacks．

A wARNING A tire with a wheeIis heavy． Servicing it is difficult and dangerous．1t aLso needs a hoist forremovingandreinstarlingtires． 1tis advisable to ask yourloca］ TCM dea［er or a specialist to the 1f you are going to jack up the

Tread width

・Be sure to use supports under a jacked−uP10ader．Do not try to

SerVethefollowingconditions： ・Park theloader on dry，flat and

hardground．

PreVent this，Wedge a rigid Squared timer between the axle and frame．

the one at the top position must

be removed］ast，With the tire lifted with a hoist．

・The tightening torque of the WheelboLtsis862N●m（88kg・m） （636．5ft−1bs）．

・Carry out the work by atleast

two people：One for working on tires and one as a helper who also keeps bystanders to stand neartheloader． ●Do not use the bucket to raise thefrontwheels． ・Jack theloader upJuSt enOugh to remove tires．Do not raise the

10adertoohigh． ・BJock the rear wheels when you are about to remove the front Wheels and block the front

Wheels when you are about to remove the rearwheels．

−64−

WHEELS

A wARNING When disassembIing of a tire and rim assemb［yis needed，aSk a SPeCialist． Remove rust（if any）from the rim，

An excessively rusty rim often

indicates the deve［opment of

CraCk＄． RepJace ＄uCh a rim

assembly．

HANDLINGONE・TOUCHCOUPLER（NON・HYDRAULICANDHYDRAULICTYPES） Theone−tOuChecoupleral10WSeaSyeXChangebetweenIoadhand［ingattachmentssuchasbuckets・ Non−hydraulicone−tOuChcoupler AwARNING：Donota

owbystanderstostandnearthe10ader．The10Cklevershouldbemovedontheground

intheoperator

sseat．

RemovaL

PIaceapa‖etundertheattachmentyouareabouttoremove・①Keepthebuckethorizonta■about20cm（7・9in）aboYethepa et・②A WARNING：Settheparkingbrakesecurely．Holdthe10Ckleverandturnit totheleftand makesuretherightand暮eftplnSaredis fromtheattachment．③Makesurethebucket（attachment）isJocatedonthenear−Sideedgeofthepalletforeasyoperationoftheone−tOu COuPler．④LowertheboomsalittIeands10Wlyandcarefu11ytiltthebucketforward，andthebucket（attachment）w‖disengagefromtheo touchcoupler．

lnsta ation

①withthe10Ckleverinthe

release

（left）position，S［owlybringtheone−tOuChcouplerclosetothebucket（attachment）hookandinsertit・

②AwARNING：Settheparkingbrake．Raisetheboomsa＝ttleandtiltthebucket（attachment）backwardtoalmostiJPrightoruntiltheone・ touchcouplertouchesthestopper．Shutofftheengine．③Turnthelocklevertothepininsertionposition Iever securely not to get your fingers caught between thelever and the push rod pin set pJate．Make sure the right andleft pins are COmPIetelyengaged．

−65−

Hydraulicone−tOuChcoupler AwARNING：Donota

owbystander＄tO＄tandnearthe10ader．Theoperationofthecouplerpinsarecontro

fromtheoperator ln＄ta

s＄eat．

ation and removaJ

Theproceduresforinsta11ingandremov■ngahydraulicattachmentarebasica ythesameasthosefornon−hydrauIicattachments，eXCeP OPerationofthecouplerp■nSiscontro‖edwiththehydraulicone−tOuChleverintheoperator，scompartment・

AwARNING：Theuseofthehydraulicone−tOuChlevermustbe．imitedtoinsta‖ationandてemOVa■ofhydraT

attachments・When not used，it＄hould beJocked wjth theJever10Ck；OtherwISe the coupler plnS mightbedi＄engagedduetoanaccidentalmoveofthelever，SOthattheattachmentmaydrop，thu

CauSlngPerSOnalinjury．

−66−

InstaLLingandremovinghydraulicho＄ lfyour10aderisequlPPedwithahydraulicattachment，itisnecessarytoinsta hydraulicpowerfromtheloader・

and removethehydraulichosewhendr

lnsta ingandremoving

・AwARNLNG Setth？Parkingbrakeandshutofftheengine・Operatetheattachmentcontrolleverafewtimestor thepressurefromthepIPlng．A cAUT10NCleandustanddirtfromthehydraulichoseconnections・ ・Connect the hydraulic hose of the10ader side with the

hydraulichoseoftheattachment． ・Start the engLne．0perate the attachment controllever

S10Wlyto movetheattachment，tO makesurethereisno

■11ト

くト →

OiLleaks from the connections．

Pul■sleeve，insertplugandretum Sleeveinpositiontoconnect・

・After removlng the hydraulic attachment，COnneCt the hydraulic hoses of the attachment to each other・Dust

CaPthehoseendsofthe10aderbodysidetopreventdirt

Pullsleevetodisconnect・

も、＼ ・・．、．q ： ●！

fromenteringthecircuit．

WithsIeevepuIled，instal10rremOVe dustcap．

−67−

lnstalldustcapontoconvexpart．

Memo

−68−

LOADLNG OPERATlON

LOADING OPERATtON This Operation ＆ Maintenance Manualuses the followlng Safety alert symboIs．When you SeethosesymboIsinthetext，fol10Wthesafety messagetoavoidpersonallnJuryOrdeath． LOADING OPERAT10N Failure to follow theinstructionsin the me＄− ＄ageWi causeaseriou＄aCCidentordeath，

−

SAFE LOADING OPERAT10N…………‥70 BEFORE LOADLNG DIGGING

a WARNlNG

GROUNDDIGGING（DIGG）NGON

Failure to foIJow theinstruction＄in the

ALEVELSURFACE）， ．．………．．

messagemightcausea＄eriou＄aCCident

DUMPING LEVELLNG BULLDOZING SNOW REMOVAL HOISTING THE LOADER．

Or death．

▲cAUT10N FaiIuretofol10Wtheinstructionsin the mes−

SagemayCauSePerSOnalInJuryOrdamage to the10ader．

ADJUSTJNG BUCKETAUTO− LEVELLER −69−

．．

76 77

． 78 79 80 81 81 81 82

SAFE LOAD］NGOPERAT10N You should understand the capabjlities and construction of thewheeJ10adertooperateitsafeJy・

The wheel10ader has an articu［ated frame design which aJ10WSthefrontand rearframestoswivelaroundthecenter Pinforsteerlng・lnsomepositions，theloaderissufficiently

unstablethatitmayeasilyturnoverifyoutrytomanoeuver

Allof the10ader，s functions can be relatively easily

tooheavyaload・BeforetrylngtOOPeratethebucketoran

COntrOIIed with theload handljng Lever，butthe10adercan be very dangerousif you failto use proper caution．You ShouJdbearinmindthatthebucketorattachmentisheavy

and hard and thattheyw‖sometimes hinderyourviewof theareainfrontofyou．Beforestartinganoperation，make Surethereis no one neartheworkarea． The wheel10aderis a versati［e pleCe Of equlPment．This

doesnotmeanthatitcanbeusedforJuStanytyPeOfwork．

BasicaJly，itisdeslgnedtoscoopup10adswiththebucket，

transporttheJoads，anddumpthemintoahopperorontoa dumptruck． In terms of performance，yOu ShouJd know the bucket CaPaCityoftheloaderandthesize，Weight，and materia］of the10ad you willbe handling．1n addition，yOu absoluteLy

mustchecktoseeifthesoilorworkingsurfaceofthework

area is firm enough and strong enough to operate the loader safely．The［oaderis not suitabJe for work on soft SOil，SuChasmuddyorsandyground．Insoftsoilitisunable

attachment，makesuretheframesareinarelativelystraight alignment to each other・Failure to observe this require− ment can lead to malfunctions and serious accidents invoIv［ngtheloader．

A wARNING The operator must fasten hj＄Seat be］t jf the wheel Ioaderi＄equippedwithaROPS（Ro −Over・Protective・ Structure）canopy or a ROPS cab；Otherwi＄e，if the 10ader turn＄OVer，the operator might be thrown out and，in theworst case，the operator can be crushed bytheJoadercausing＄eVerelnJuryOreVendeath．

DonottrytomodifytheROPScanopyoraROPScab Withoutpnorpermissionfromthemanufacturer．Use Only a TCM・aPPrOVed ROPS canopy．暮f the10ader turnedover，besuretoreplacetheROPScanopywith anewonebeforeputtingthe10aderin＄erViceagaln．

toachievesufficienttractionforsafeoperation． The marking

On the pictures means actionsthatare

PrOhibitedordangerous． Protecttheplanet！！

Operate theJoader while keep．ngin mind that you should be kind to the

Thepictures have been drawn basedonTCM，ssma‖−Sized

environment・This practice wil＝ead to10WeramOUntS Of exhaustand operating noise・ltwi alsobewelcomedbybothfeLlowworkersandtheresidentsaroundthe

and medium−Sizedwheel10aders．

WOrk＄ite．

TCMiscommittedtoprotectingtheplanet． −70−

NOTEl：ROPScanopylSStandardequlPmentinNorthAmerica．

NOTE2：TheillustrationsdonotnecessarilydepicttheE830−E840・Thesafetyrulesandcautionshoweverapplytoanymodel・ ★ThenumbersnexttothesafetyruIesdonotindicatethepriorityoftherule

simportanceorthedegreeofriskassociatedwiththesituation．

1．Know the rated capacity of the bucket or attachment

6．Neveral10WanyOnetOrideinthebucket．

and never exceedit・Before starting work，Check the

WeightandcenterofgravityoftheloadyouaregolngtO handle．

2．Check the specific gravity of the10ad．Takeitinto

accountbeforetryingtomoveit．

lsEENOTEり

IsEENOTE2l 7．Make sure your10adis centeredin the bucket．Use Caution to avoid spi［Ling or accidenta］Ly dumplng the

10ad．Exercise specialcaution when handling a10ng

10ad or oddly shaped10ad．Make sure that the10ad

CenterOfgravityisalignedwiththecenterofthe10ader asmuchaspossibJe． lsEENOT∈り

s

SEE NOTE2

3．Usean appropriate attachment，takinginto accountthe

Shapeandspecificgravityofthe10ad．

4．Use the bucket and booms properly．Do nottryto use

them to shift，PuSh or pulL the10ad whileitis on the ground．Such an action might damage the bucket or attachmentanditcan causean accident．

5．Donothoistaloadwithchainshungfromthebucketor theattachment．Thechainsmays［ideoff． lsEENOTE2l

Load s center of gravity

8．1f a fork attachmentis used，adjust the fork spaclng PrOPerJyaccordingtotheshapeofthe10ad． −71−

NOTE2：Thei［（ustrationsdonotnecessari■ydepicttheE830−E840・ThesafetyrulesandcautionshoweverappIytoanymodeI・

9．1f you work on the shouLder of an embankment or

beneathanoverhang．alwayshaveapersonpresentto guideyou，andfollowhisinstructions・

13・Donottrytotifttheboomsexcessivelyhighorperform WOrk on grades，eSPeCially when theloaderis not

Straight．Otherwise，theloadercouldtipover・

14．Rememberthat the10aderis unstable when the bucket israisedhigh．Useapproprjatecautionandmoves［owly When［oadingandunloading・ 15．When dumplng the bucket，first sLowly tilt the bucket

forwardandthendumpthewhole10adatonce，quickly・ Do not stop dump］ng halfway through；Otherwise the

10．Beforetryingto dump earthorrocksfrom an elevated POSition，makesurethereisnooneinthedumparea・

10ader my tip over due to the reactjon from suddenly

11．Stayawayfromtheedgeofdrop−Offs・

StOPPlng the bucket・ln particular，if the bucketis

12．When articulatedin the middle，the10aderis unstable andmjghtrolloverduetotheapplicationofundueforce on the frames．Make sure the frontand rearframe are

OftheloadertippLngOVerarehigh・

StOPPedatthemaximumrangeofitsreach，thechances

alignedwitheachotherbefore handling10ads・Fai［ure

to do so can a［so cause a premature failure of the 10ader．

SEE NOTE2 −72−

NOTEl：ROPScanopylSStandardequlPmentinNorthAmerica． NOTE2：Thei ustrationsdonotnecessarilydepicttheE830−E840・ThesafetyrulesandcautionshoweverappIytoanymodel・

16．Don

tdriveintoapiLeofearthormaterialathighspeed．

You might be thrown out of theIoader by the sudden

19．0perators may get dust or sandin their eyes when WOrkinglnadustyarea．Payattentiontothedirectionof Wind，and wear goggIes，if needed．When10ading a

StOP．The］oadercanalsobedamaged．

traiLer，aPPrOaCh the trailerfrom the side（at a right angle）．

lsEENOTEll lsEENOTE2l

SEE NOTE 1 SEENOTE2

17．Do not stand near a10ad handling operation．Some

kinds of attachments move sideways as welL as forwards and backwards．

20．Whenliftingthe10aderitself，attaChfourchainseachof WhichisstrongenoughtosustaintheLoader sweightat

the four points of theloader．AIways have another PerSOn PreSent tO guide guidance，and fol10W his instructions．

lsEENOTE2l

18．Whenitis necessary to waIk under the bucket or attachmentforservIC］ng Orforanyother reason，make

Sure tO SuPPOrt the bucket or attachment with safety blocks and have another person present who stands

lsEENOTE2l 21．Whenliftingthe10ader，do nota OrtOStand underthe10ader．

Clearofthe10ader． −73−

owanyoneto rideon

NOTEl：ROPScanopylSStandardequipmentinNorthAmerica．

NOTE2：TheillustrationsdonotnecessarilydepicttheE830−E840・ThesafetyruLesandcautionshoweverapplytoanymodel・

22．When perform［ng SnOW remOVal，make sure toinsta

27・CheckthesurfaceoverwhichyouwilL run．Clearaway

debrisoranythingthatmightcauseyouto10SeCOntrOl， bogdownortipover．

tire chains on a［IfourwheeLs．

SEE NOTE 2

23・Avoid sudden starts，StOPS，and turns on snowy orlCy roads．Driveslowly． 24・Know where the ditches and curbs are before starting SnOW remOVaJ．

25・Makesurethereisgoodventilationwhenworkinglnan enclosed area．Exhaustfumes can kill．

28．Do notleave the Loader unattendedin the middle of WOrk，eSPeCiallyonagradeorinacityarea．TheJoader

might be vandalized or boarded by children．1fitis unavoidable toleavethe10ader unattended，make sure to：

● Lower the bucket on the ground and app［y the

26. Have fi re protection equipment handy wheneve r WOrkingindoors・Replaceoldfireextinguisherswithnew

OneSatthespecifiedintervals．

Parkingbrake． Place the load handling lever in neutral and set thehe leverlock．

・Remove the starter key and b10Ck the wheeLs SeCurely．

FsEENOTEll lsEENOTE2l

lsEENOTE2l ー74−

NOTE2：TheillustrationsdonotnecessarilydepicttheE830−E840・Thesafetyrulesandcautionshoweverapplytoanymodel・

29．Do not add an additionalcounterweight or modify the bucketwithoutthemanufacturer

・WhengolnguParamP，makesurethecentersofthe

rear wheels are aligned with the centers of the

spr10rPermission．

ramps．Driveupslowly．

30．Do not try to make any modification that affects the Performanceorstrengthofthe10ader．

・Nevertrytoturnthe＄teeringwheeLwhenhaLfway

up a ramp．1f theloaderi＄nOt aligned properLy

With the ramp，drive back down to the ground

and＄tartOVeragaln． ・lfyouhavedifficultyseelngifthetiresarealjgnedon the ramp correctly，have someone eLse guide you・ FoL］owtheirinstructions．

32．Another attachment with hydraulic tubing may be installed and it is operated by manipulating an additionalLoad handlinglever（forattachment）・Do not COnfuseitwith theotherlevers． 33．1faforkattachmentisinstalled，uSeCaution nottodrop

the10adsfromthepa forksproper］y．

31．When10adingthe10aderontoatrailer，makesureto： ・Applythetrailer sparkingbrakeandb10Ckitswheels・ ・Userampsofsufficientstrengthandwidth・ ・Use nonskid ramps．Wheninstalling ramps（if they are not permanentlyattachedtothe trailer），engage

them securely on the rear of the trailer and put SuPPOrtSunderthemjddLeofthem．

・Usually back theloader up the ramps，but the

directionof10ading maychangetheconditionofthe

traiIer．

−75−

etbycontro

ingtheangleofthe

THESPECIFICGRAVITYOFLOADS（Weight／m3

BEFORE LOADJNG

Perunitvolume）

A wARNING

The10aderis deslgned to handle a heaped10ad on the

U＄e On［y a TCM−aPPrOVed bucket or attachment for loadhandlingoperation＄．

bucketsafely，ifthematerialissandorearth．However，iron Orjronore，CIayeymateriaIcontainlnglotsofwater，Orfeces

have a far greater specific gravity than the sand or earth

Do notincrea＄e the bucket capacjty or add an

additionalcounterweight to the10ader without the

does，and thus theycan exceed the rated capacity ofthe

manufacturer ＄Pr10rPermi＄＄ion．Failuretodo＄Omay CauSePerSOnalinjuryoranaccjdent．

SuCh a material，uSe Caution not to exceed the rated

bucketdespitetheirapparentsmallvolume・Whenhandling

CaPaCityofthe bucket andloader・When the10ad you are golng tO handle has alarge specjfic gravity，itis advised that you exchange the bucket for one with a smaller CaPaCity；Whenthe Load hasasma

erspecificgravity，yOu

Shouldexchangethebucketwithonewithalargercapacity． For＄afeworkand operation，eXerCi＄e eXtreme Caution ＄O that the rated capacity of the bucket andJoaderi＄ not exceeded．This［ead＄tO reduced maintenance and

economicaloperation．

Some examples of the operations the loader can perform Willbei

−76−

ustratedonpagesthatfol10W：

Lowerthebuckettotheground

Drive forwardin 2nd gear．

and tilt it to make the front

Pressdon−Shiftswitchinfront

edgehorizontal．

Raise the booms while tilting back the bucket to fillit．Drive back．

of the pile of material and thrustthe bucketintoit．

TiItthebucketbackalItheway and keep it at the minimum ground clearance height when mOVlng・

D］GGING

▲cAUT10N

A cAUT10N

SCOOPING

Make sure theloadis centered when fi＝ng the bucket．Never try tolift uneven10ad．

・With the edge ofthe bucket paraLLel

Digglng refers to operationsin which

theloaderputsthebucketintoapileof Sand ortheliketofiLlit．

tothegroundsurface，driveforward intothepile．

（lfthe bucketis usedin thef10ating mode it will cause the edges of the bucket to wear rapidLy．1tis advisabLeto keepthebucketbottom

When filling the bucket，PreSS the acceleratorpedaluntilthetiresbegin toskid．WhenthetiresbegLntOSkid，

return the accelerator pedal a little

and raise the booms to reduce the

Loadin the bucket slightly，Or OnCe leavethepile．Avoidover10ading・

JuStabovethesurfaceoftheground・

Level any residual part of the load

Withthebucketfreef10ating．） ・lf you want to fi the bucket

COmPletely，Oritis hard to push the bucketintothe pile，rOCkthe bucket forward and backward．

ー77−

・When movlng，keep the bucket at

the minimum ground clearance height necessary and keepit tilted backa

theway．

Lower bucket on the ground

Drive forwardin 2nd gear．

RaiseboomswhileroIIlng back

andtiltitforward aIittle．

Press down−Shift switch when

bucket．

you want to dig and penetrate into ground，With the bucket edge．

Rollback bucket fu

y．Keep

thebucketatminimumgr？und CJearanceheightwhenmovlng，

GROUND DIGGING

（DiggingonaIevelsurface） Adjust the forward ti［t of the bucket according to the hardness of the ground．

A cAUT10N UsualIytiltthebucketforwardbyOto

lOO．Toolarge a forward tilt of the bucket w川 app［y heavy burden on

the bucketand booms，reSultingln a defective10adhandIingsystem．

・Drive s［owly forward and penetrate

the bucket cutting edgeinto the

groundlO to 30 cm（0．3−1ft）．

When the bucketis fiJJed，tiJt back thebucketwhileraislngthebooms． ・The digglng depth shouJd be

PrOPerly adjusted when drivlng

forward．

A cAUT10N With the bucket or the fork attachment tiJted forward more than

lOO，do notapplyexcessiveforce on the cutting edge or the fork tips． Failure to do so may cause cracked Ordefective bucketorforks．

・Using the above procedure，dig the ground［ittleby［ittle．Don trush．

ー78−

Buckettiltedforward morethanlOO

Gatherjnglumber

V cyclework

L cyclework

L

cyclework

T

Dumplngintoahopper

cyclework

DUMPING A CAUT10N Clear away any sand or rocks scattered

On the ground where you w＝be drivlng byusmgthebucket．Thiswi preventthe

tiresfrombeingdamaged．

A cAUT10N Keepthebucket10WWhilemovLngtOand fromthe10adinganddumpJngareaS．Go S10Wly．Usecaretopreventthe10adfrom fa＝ngoutofthebucket．

A cAUT10N

Donottrytoremoveclayormuddyearth

Whjch has dried on the bucket by banglng the bucket repeatedly agalnSt any hard surface including the dump

HLOADER−AND DUMPTRUCKH METHOD

▲wARNING ・Beforeljfting a Loaded bucket， rock the bucket a few times to

Stabilize the10ad．Thi＄WiLL help

PreVent PerSOnaJinjury or dam− age to property from al10r Part Of a10ad falling out of the bucket．

・Propercare＄hould beexercised

When approaching a dumptruck

Orhopperwiththe boom＄rai＄ed high．Drive s10Wly．Avoid hard braking and sharp turn＄；Other− Wi＄etheloadermaytipover．

truck．Doing so w‖causethe bucket or attachment to malfunction．Clean the bucketwithwaterin such cases．

Dumplrlg

referstooperationsinwhichthe

loaderlS uSed to dump sand，rOCks or ore

Therearegenerallytwobasic10adcarrylng

There are four basic approaches to dumplng materialinto a dump truck，aS Shown above．Select an appropriate work Pattern CyCleto reducethe amountoftime required．Select a pattern which matches your working conditions and trucks to be USed．

LOAD−AND−CARRY METHOD ln this method，the10aderis used tofillthe bucketfromaplleandmovethematerialto the dump area．This methodis suitabLe for Short−distance work（30tolOO m or98to 328tt）．

1fthe10aderisusedtodumpmaterialintoa hopper，itis good practice to construct a

lO−m Or33−ft10ng S10Pe that rises about3 degrees．This wi cause a naturalbraking t

gt

methods．Select an appropriate methods， SuretOin＄ta ab10Cktostopthewheels COnSidering yoL！rWOrking conditions，COSt， before the Ioader can run into the andsafetyrequlrementS． hopper．

into the bed of a drum truck or into a

hopper．

一79−

Tiltthe bucketforward graduaJlytospread theload．

Letthefrontedgeofthebucketcontactthe

groundsurfaceanddriveback．

Make the bottom of the bucket level with thegroundsurface．

SPREADING FILL MATERIAL Fillthe bucket from a pile．Drive backward to spread the fill material

FiJJthe bucketwith materialand10Werit

LEVELING A cAUT10N When［eve‖ng the ground，drive the

10ader backwards．Attempting to level the ground by driving forwards Can damage the bucket and the booms．

Whileslowlytjltingthebucketforward．

to the ground. Level the surface using theweightofthebucket． Placetheboomsinthefloatphaseand drive backward．

ROUGH LEVELING Ti［t the bucket forward untilthe front

Leveling work includes spreading fill material，rOughleveling andleveling Whichmakesuseofboththeedgeand

LEVELlNG

edge of the bucket contacts the ground．Drivebackwardtoleveluneven ground．

bottom ofthe bucket．

−80−

NOTE2：Thei［lustrationsdonotnecessarilydepicttheE830−E840．Thesafetyrulesandcautionshoweverapplytoanymodel．

BulIdozlng

Removing snow

Hoistingtheloader

BULLDOZLNG

SNOW REMOVAL

HOlSTlNG THE LOADER

A cAUT10N Do not try to bulldoze a plle of

material larger or heavier than the

A cAUT10N BasicalLy，the same procedures are used as when handLing ordinary

a WARNlNG AIway＄Set the safetylink on the

rated capacity of the bucket．0ther−

10ads．Use caution nottolose control

anyone to＄it or ride on a10ader

Wiseitwillcause prematurewearon

and pay attention to ditches and

Whenitis about to be hoisted．Do

the tires and waste fuelaswell．

Other obstacLes hidden under the

notaL10WanyOnetO＄tand undera

SnOWWhenworkingonsnow−COVered

hoisted10ader．At first，lift the

Bulldozing means usLng the bucket as

Bulldoze material with the buckett

opening horizontal to the ground Surface．Do not tilt the bucket forward whenbuJldozing．（SeeAcAUTLONon Page78．）

ow

10ader ju＄t alittle and make＄ure

roads．

the hooks are securely engaged and the chain＄ are PrOPerly

a dozer blade to backfill a trench or

PuShmaterialintoahopper．

frontand rearframe＄．Do nota

Cautjonsforsnow removalwork ・Do not make sudden starts，StOPS，

StretChed（not twi＄ted or kinked）

beforecontinuingtoliftit．

OrturnS．

●lnsta

tire chains on a

of the

Wheels． ・Be alertforfire hydrants，manholes， Curbs，ditches，etC．

Hoisting is necessary to load a disabled loader onto a transportation Vehicleorontoaship． Follow the instructions of the crane

OPeratOr 争nd consult the10ader s guide．（See When using a crane on Page55．） −81−

＼ ADJUSTING BUCKET AUTOLEVELER

ThebucketautoJevelerisfactory−SetSO

The purpose of the bucket auto［eveler

that the bucket wi be para‖e［to the

PreSet digging angle．（ltis factory set

Change the setting，adjust the bucket

jstoautomatica‖ystopthe bucketata ground surface．1fitis necessary to

SOthatthebucketwi［lbeparaHeltothe groundsurface．）

For example，When theload handling

autolevelerinthefo

owlngmanner：

A cAUT10N Donotapplyalargeamountofforce to the cutting edge whiLe the bucket

Jeveris placedin the tilt−back position after dump［ng a10ad，theleveris istiltedforward・Doingso maycrack Or damage the bucket or other lockedin that position untilthe bucket

has reached the preset angle．The lever then automatica neutral．

attachment．

y returns to

The bucket autoleveler settjng can be adjusted by changlng the position of theproximityswitch．

A wARNING Before adju＄ting the bucket autoleveler，aPPJy the parking

brake・Do not a ow anyone to

stand near the load handling equlPment． ①Set the bucket for the desired bucketangle・Shutofftheenglne． ②Loosn the two bolts and nuts

SeCurlng the proximity switch fitting Plate．Move the plate so that the Center Of the proximity switch s SenSjng surface（Orange area）isin COntaCt With the rear end of the

leveler bar．Tighten the bolts and

nutssecureJy． ③After adjustment，Start the engine andchecktoseeifthebucketstops atthedesiredangle． ー82−

STORING THE LOADER

STORING THE LOADER This Operation＆Maintenance Manualuses the foIlowJng Safety alert symboIs．When you SeethosesymboIsinthetext，fol10Wthesafety messagetoavoidpersonallnjuryordeath．

Failure to follow the instructions in the mes‑ SageWi

causeaseriousaccidentordeath．

a WARNlNG Failure to foI10W theinstruction＄in the mes＄agemightcau＄ea＄eriou＄aCCident Or death．

STORINGTHE LOADER

A cAUT10N

1−

DAILY STORING

Failure to fo owtheinstructionsin the mes−

LONG−TERM STORAGE

………‥…．

SagemayCauSePerSOnallnJuryOrdamage

OPERATlNG THE LOADER AFTER

tothe10ader．

LONG−TERM STORAGE……………．． −83−

LONG−TERM STORAGE

DAlLY STORlNG

・Park the Loaderin a dry，indoor When the10aderis out of service for a location・When outdoor storingis month or10nger，Observe thefo owlng CannOtbeavoided，Parkiton adry， precautions so that the loader can be

level，hard surface that does not haveanypooIsofwater．

A wARNING When parking the10ader，make ＄ure tO：

・Lowerthe bucket on the ground

horizontaJly．

・Applytheparkingbrake．

・Removethe＄tarterkeyandkeep it．

・lfyou mu＄t Parkthe［oaderon a grade，bJockthewheels＄eCurely With b10Ck＄Which with＄tand the

Weightoftheloader．

・lnwnterorcoldweather（Whenthe

・Repalranydefects．

measuresto preventthe englneand radiator from freezLng．For details，

● Check the oillevelin each reservoir

andaddoiltothespecifiedlevel．

AIso check each of thelubrication

POintsandaddgreaseasnecessary．

● Park theloader on a hard surfacein

an elevated spot，taking10CalfLood COnditionsinto account．When the

Loaderis parked outdoors，COVerit

Withacanvasorvlny［tarp． ・Apply an antirust agent to the

exposed partssuch ascylinderrods andshaftswhichtendto rust．

air breather port and ajr filter port， throughwhichmoisturemightenter．

drop below OOC or320F），take the necessary measures to prevent the

englneCOOlantfromfreezlng． For details，See the

inadry，COOIplace．

ambienttemperatureislikelytodrop be10WOOCor320F）・takene？eSSary

the ambient temperature is likely to

COLD WEATHER

itfrom theloader．Storethe battery

usedreliablyonthenextass［gnment．

・Coveranycomponents，SuCh asthe

・ln winter orin cold weather（When

・Chargethebatteryfullyand remove

HANDuNGIN

section on page

61．

−84−

See the

WEATHER

HANDuNG IN COLD

sectiononpage61．

● Make sure the tires areinfLated to

the specified pressure．When the loader is out of service for a long Period oftime，jack up the10ader a little off the ground to remove the 10adonthetires．

WHEN THE LOADERIS OUTOF SERVICE LONGER THAN A

OPERATlNG THE LOADER

MON丁目 When the］oaderis out of service

STORAGE

AFTER LONG・TERM

Longer than a month，Start the10ader engine and operate the load handling

・Remove the covers used to protect

SyStem Slowly，OnCe a mOnth，tO PrOVideLubricationtoa oftheparts．

・Thoroughly remove antjrust agent

agalnStmOisture．

fromthecylinderrods．

・The oilmight have deteriorated

during a Long storage period．Check each reservoirand changethe oi＝f

ithasbrokendown（Changedco10r）， When trying to warm up the loader

is contaminated or has any foreIgn

materiaLinit． indoor＄，make sure thereis good ・Rechargethebatteryandinstalliton fresh−air ventilation．Exhau＄t fume＄ the10ader． Can ki‖．

・Fol10W the procedures described ・Do notincrease the engLne SPeed

rapidly．

・Removeanyantirustagentfrom the

under the heading

STARTING THE ENGINE，

BEFORE on page

51．Warm up the Loader engLne Sufficiently．

boom and bucket cylinders before OPeratingtheloader．

If the loader is to be out of servicece

another one month or more，aPPly antirustagentagaln．

−85−

Memo

●

■

■

■

■

■

■

■

●

●

●

●

■

■

■

■

■

■

t

…

…

…

…

…

●

，

＝

＝

●

■

■

■

●

＝ ＝ ● ＝ ■ ■ ＝ ＝ … … … − … … ● 一 ● ■ ■ ● ● ● ● ■ ■ ■ ■ ■

● ■ ● ● ■ ● ■ ● ● ■ ● ■ ● ■ t ● ● ● ● ＝ … − ● ● − … … ● 一 ＝ ＝ ■ ■ ■ ■

■ ■ ● ■ t ■ ● ■ ● ● ■ ■ ■ − ● − ● ● ● ▲ ■ ■ ■ − ■ − … … … … ■ ■ ● ● ■ ■ ■ ■ ●

＝ ■ t ＝ ＝ ＝ ＝ ■ … ‥ − ■ ● ● − … ■ − … ＝ ■ ● ■ ■ ■ ■ ■ ●

＝ ■ ■ ＝ ＝ t ＝ ＝ … … ● − ● ■ − ● ● − − … ＝ ＝ ＝ ■ ■ ＝ ■ ■ ＝ ＝ ● ■ ■ … … 一 一 … … ● 一 一 ■ ■ t ■ ● − ● ■ ● ■ ■ ● ■ ● ■ ● ●

−86−

MAINTENANCE

MAINTENANCE This Operation＆Maintenance ManuaL uses

the fo owlng Safety alert symboIs．When you

SeethosesymboIsinthetext，followthesafety messagetoavoidpersonalInjuryOrdeath．

Failure to follow the instructions in the mes‑ SageWi

cau＄eaSeriou＄aCCidentordeath．

a WARNlNG Failure to f01Low thein＄truCtionsin the

MAINTENANCE SAFE SERVICING AND

messagemightcauseaseriou＄aCCident Or death．

■

MAINTENANCE

▲cAUT10N

LOCAT［ONS OF FILLER PORTS………94

FailuretofoI10Wtheinstructionsinthe mes− Sage mayCauSePerSOnaIlnJuryOrdamage

GREASE F［TTING LOCAT10NS……．． ENGINE COMPARTMENT．．……．．． ．

totheIoader．

−87−

95 96

SAFESERVLCING AND MA］NTENANCE Accidents and work hazards relating to the loader can be broadLyclassifiedintothreecategories：thosewhichhappen in spite of adequate precautions；those which happen

because of the careLessness of operators or workers Performlng nOrmalwork；and those which happen due to defectivepartsoramalfunctionlng10ader．

PersonalaccidentsinvoLvLng the wheelloaderinc［ude： fa＝ng，burns，bruises，entanglement of the bodyln the machine s parts，entanglementin rotating parts，ln］uryfrom

fa＝ngobjects，broken metalpleCeS Orhigh pressuref［uids， and backinJury When carryIng a heavyload．To prevent

these accidents from happenlng，yOu muSt Observe the

Safetyrulesdescribedonpagesthatfol10W．lnaddition，yOu are required to become fam‖iar with the deslgn and

Performancecapabilitiesofthe10ader． 1f you have any questions，See yOur deaLerwithout delay．

SafetylSyOurbusinessandyourresponsjbiLity． The marking

On the pictures means actionsthatare

PrOhibitedordangerous．

Thepictures havebeendrawn basedonTCM ssmaH−Sized and medium−Sized wheelloaders．

ー88−

NOTEl：ROPScanopylSStandardequlPmentinNorthAmerica．

NOTE2：TheitIustrationsdonotnecessariIydepicttheE830−E840．Thesafetyrulesandcautionshoweverapplytoanymodel・ ★Thenumbersnexttothesafetyrulesdonotindicatethep「■Orityoftherule，simportanceorthedegreeofriskassociatedwiththesituation・

7．Put up slgnS On the Ladder and at the englne Starter

1．Wear alIthe protective c10thing and personaIsafety gear ca‖ed for by the job conditions，SuCh as safety gIasses，gOgg］es，gLoves，ahard hat，earPlugs，amaSk，

SWitch，indicatingthatthe10aderisbeingserviced・

andsafetyshoes．

2．Do not wearloose cLothing；it can easily become

entangLedinpartsandcauseseriouspersonallnJury． 3．DonotwearanyJeWelrysuchasanngorpendant．

4．When working neara high−temPerature PartOr rOtating Part，takeoffyourg10VeS．1tisagoodpracticetousea

thick rag or thelikeif you must touchit．AIways be extremelycarefuLnearsuchparts．

8．When workingin a group，make sure everyone

understands the meanlng Of hand signaLs and the COmmunication methods thatwillbe used．1fyou work On Ornearalargevehic］ewhich hinders workers from Seelng eaCh other，Pick aleader and fol10W his instructions．

5．Beforestartingtoservicetheloader，Organizethework

area．Arrangethetoo】sand replacementpartssothey CanbereachedeasiLy． 6．Thiswheel10aderisanarticulatedtype10ader．Engage

the safetylink properly to prevent anyone from being Caughtbetweenthefrontandrearframes．

−89−

NOTE2＝TheilLustrationsdonotnecessarilydepicttheE830−E840・Thesafetyrulesandcautionshoweverapplytoanymode・

9・Be sure to perform alIspecified preparation，Pre−

OPeration and periodic checks．This wiJlhelp prevent

12・Do not drain waste oilon the ground orinto a water− Way・

accidents．

EsEENOTE21 13．Do not throw out old oil，filters，Or hoses with other 10．AJways park theJoader on alevelsurface．Place the

leverandswitchesin neutral．Applytheparkingbrake，

bLockthewheeJsandengagethesafetylink． 11・Hydraulic pressure can drive hydraulic oiJthrough the

Skin・Nevercheckforleaksinthehydraulicsystemwith

kindsoftrash・DonotdisposeoftheminanemptyJot・ Disposal of waste oil and other parts should be taken

CareOfbyaspecialist・YoushouJdalwayshaveinmind thattheenvironmentmustbeprotected．

14・Neveruseopenflametocheckaniteminadarkplace・

your bare hands．Use a pleCe Of cardboard for this

Theremightbeadangerofexp10Sionorfireifoi10rfueJ

PurPOSe・

is［eaking．

SEE NOTE2

NOTE2：TheillustrationsdonotnecessarilydepicttheE830−E840・Thesafetyru．esandcautionshoweverapplytoanymode．・ 15・Do not use an open flame while checking the battery

electrolyteleveJ・Since exp10Sive gases are aLways

17・Before working on the electric system，make sure to

disconnectthenegative（−）terminaltoshutoffthef10W

Ofelectricity．

being released from the battery，thereis a dangerof

CauSlnganeXPlosion．

SEE NOTE 2

18−Careshouldbeexercisednottoal［owelectricaIpartsto be splashed with water when washing the10ader． Cover electrical parts with a vinyl tarp or bag if SEE NOTE 2

neCeSSary・

16・Battery electrolyte and LLC（Long Life CooLant）are dangerous・Dilutesulfuricacid，theactivelngredientin

batteryeLectrolyte，Willcausepainfulandseriousburns

19・The disassembly and reinsta］lation of tires needs

SPeCjaJknowJedge and technjque．Ask a speciaJjst to dothework．

ifitgetsontheskin・ltcan causebLindnessifitgets intoeyes・LLCisflammableandpoISOnOuS．Itcontains

COmPOundswhich can befatalifswal】owed．Use extra

CautjonwhenhandJjngthem．

ー91−

SEE NOTE2

NOTE2：TheillustrationsdonotnecessariLydepicttheE830−E840・Thesafetyrulesandcautionshoweverapplytoanymodel．

20．When welding nearthe tires，COVerthe tires to protect

themfromsparksandtopreventthemfromexpJoding．

23・Wheninflating a10Ck ring−fitted tire，itis good practice

21．Whencheckingtires，POSitjonyourselfonthesideofthe

tire，nOtdirectlylnthepathofrotation． 22・Use specialcaution when working on any wheel

assemblythathasalockringorside ring．1fatirewith

animproperly−mOuntedlockringlSinflated，theLockring

Can POP Out，CauSlng a Serious personaLlnJuryOreVen

death．Beforeinflating such atire，makesurethe［ock rlnglSSeCurelymounted．1favailable，uSeanairchuck．

Donotal10WanyOnetOStandneartheworkarea． 24・Beforetryingtoremoveatire，makesuretoengagethe

Safetylinkontheframesandb10CktheotherwheeLs． 25・When jacking the10ader up，make sure that you first

engage the safetylink on the frames and block the Wheelsontheoppositesideofthewheelyouandabout tojack up・The rearaxles are rocking type．Use the jack underone ofthe axles（Fig．A），nOtin the middLe

（differential）of the rear axle assembly；Otherwise the 10aderwillbecomeunstableonthejack． 1fyoumustgounderthe10aderwhilethe10aderjacked uporoneormorewheelsis raisedoffthe ground，uSe additional supports to prevent the loader from falling downortippingover（Fig．B）．

SEE NOTE 2

−92−

NOTEl：ROPScanopylSStandardequlPmentinNorthAmerica．

26．UsetooIsandjigswhicharesuitedfortheinspectionor repair you are going to do. lmproper tools or jigs will damagethe parts．Theyalso mightsliporslideoffan Object，CauSIngPerSOnaLLnJury．

27．Do not put tooIsin the pockets of your clothing．They

Willhamper your motion and can drop out，CauSlng PerSOnalin］ury．

28．Donotgoundera10aderwiththefrontwheelsraisedby uslngthe bucketasaJaCk．］fthe10aderfaLLsdown，yOu

WillgetseverelnJuryOrk‖ed．

−93−

LOCATlONS OF FlLLER PORTS HydrauJicoj［tank

Engine crankcase

−94−

Brakeoil＄uPPIytank

GREASE FITTING LOCATJONS GREASING

Wipedirtandforeignmaterialfromgreasefittings．AppLyspecifiedgreasesufficientJythrougheachgreasefittingshownbe1

Thegreasefittingsareprovidedwithredcaps．Besuretoreinstalltheredcapafteraddinggrease．

ー95−

ENGlNE COMPARTMENT Left−Sideview

（卦

［垂垂垂司

ht−Sideview

④ ⑤

⑧ ⑨

⑩ ⑪

O Air cleaner

④Fuelfeedpump

⑥Dustindicator

②Muffler ③EngineoiLfilter

⑤Fue＝‖ter

O Radiator subtank

⑨Alternator ⑬Engineoi］dipstick

⑧Fanbelt

⑪Engineoilfillerport

−96−

Left・＄ideview

［頭重垂］

ht・＄ideview

8・

⑨

lテ・

⑨ ⑲ ⑪ ⑫

④ ⑤ ⑥

（かRadiatorsubtank

④Watersedimentor

（∋Dustindjcator

⑬Alternator

O Air cleaner

⑤Fuelfeedpump

⑪Engineoilfillerport

③Engineoilfilter

⑥Fuelfilter

⑧Muffler ⑨Fanbelt ー97−

⑥EngineoiLdipstick

Left−Sideview

⑨

ht−Sideview

②

⑲ ⑪ ⑫ ⑲

（彰 ⑥ ⑦

O Radiator subtank

（彰Mainoilfi［ter

（∋Aircleaner

⑤Fuelfeedpump

③Partialoilfilter

⑥Watersedjmentor

⑧Dustindicator ⑨Muffler ⑬Fanbelt

OFuelfilterrr ー98−

⑪Alternator ⑫Engineoilfi［lerport ⑬Engineojldipstjck

PERlODlC lNSPECTlON

PERlODlC lNSPECTlON PER10DICINSPECTLON PER10DICINSPECT10N LIST

− …‥100

BEFORESTARTING（EVERYDAY） CHECKS

This Operation ＆ Maintenance Manualuses the followlng Safety alert symboIs．When you SeethosesymboIsinthetext，fo

50HOURSCHECKS．………．………．．．．．．． 100HOURS CHECKS．．． ……‥ …‖114 250HOURS CHECKS……．． …． ．．． ．115 500HOURS CHECKS………‖…． …． 119 1000HOURS CHECKS……．‖．‖……

121 2000HOURS CHECKS………．．．． ……．125 4000HOURS CHECKS………． …． ．．127

owthesafety

messagetoavoidpersonallnjuryordeath．

Failure to followtheinstruction＄in the mes・ ＄ageWi causeaseriousaccidentordeath．

MAlNTENANCE OF AIR

▲wARNING

COND］TLONER

MAINTENANCE OF BATTERY．．． ……131 MAINTENANCE OFC00LANT． ……132

Fai］ure to f01low thein＄truCtionsin the

messagemightcauseaseriousaccident

MA［NTENANCE OFTIRESAND

Or death．

WHEELS

A cAUT10N

PERlODlCAL REPLACEMENT OF

FailuretofoILowtheinstructionsin the mes−

SAFETY PARTS

SagemayCauSePerSOnallnJuryOrdamage

LlST OF LUBRlCANTS

tothe10ader．

0］LCAPACITY TROUBLESHOOTJNG GUIDE．． ー99−

．…137

PER10DICJNSPECTION LIST Note：

Remember that services required periodicalJy shou［d be carried out at the same time as items which are serviced more frequentLy・ForexampLe，Whenitistime to perform the serviceslistedin the 250HRS． column，yOu Should alsotakecareofthoselistedinthe 50HOURS． AND 100

Checkanydefectsfoundbypreviousinspection

103

Removedust，mud，OilandsnowfromtheJoader

103

Checka

103

ofthepartsforoilleak

CheckhydrauJichosesandpiplngfordamage

103

Checkeng］neOilforlevelandcontamination

103

CheckfueltankforleveI

103

DrainoffwaterfromwaterSedimentor（E835，E8400nLy）

104

CheckcoollngWaterforleveIandradiatorfinfor COntamination

105

Checkaircleanerdustindicator

105

・Thebucketisontheground

Checkinstruments，mOnitors（Warninglamp畠），lights，

106

・Thesafetylinkisengagedproperly ・Theenglneisshutoff

Checkbrakeoilsupplytankforlevel

108

ChecktorqueconverterandtransmissionforoiJlevel

108

Checktiresforpressureanddamage，WheeLboLtsfor looseness，andwheelsfordamage

108

Checkbrakepedalforoperation，effectandplay

109

CheckacceLeratorpedaIforoperationandexhausts forcolorandnoise

109

Checkparkingbrakeforoperationandeffect

110

Checksteenngwheetforptayandlooseness

110

HOURS．

columns．

Whenstartingperiodicin＄PeCtions，makesurethat： ・Theparkingbrakehandknobispu edsecurely ● Theshiftleverjn neutrar

・The10adhandlingleverisinneutral ・TheleverLockisengagedsecurely

hornandback−uPbuzzerforoperation

● ThewheeJsare b10Cked．

Checksideviewmirrorsandinteriormirror（OPtiona availablefor10aderswithanoperator scab）for

y

damageandmountingboltsforJooseness

CheckROPScanopy，ROPScab，SeatbeJt（OPtionally

availableforIoaderswithROPScanopyandROPS

● ◆ ●

Cab）fordamageandmountingbo［tsforlooseness −100−

111

Changeengineoil，（initia150hrsonly）

112

Drainoffforelgnmatterfromfue］tank

119

Changeengineoilfi［ter（initia150hrs．only）

112

Changepartialoilfilter（E8400nly）

119

Checkbatteryelectrolytelevel

113

Checkinjectionnozzle（PreSSureandspraypattern）

119

Checkelectricwirlngandfuses

113

Retighten wheel bolts

119

Checkhydraulicoiltankforlevel

113

Cleanaxlehouslngairbreather

120

ChangetorqueconverterandtransmissionfiIter （in−1inefilter）

Greasecenterhingepins（upperandlower）

114

GreaseloadinghandlingsystemplnS

114

Grease cradle pins

114

Greasesteenngcylinders

114

Change engine oil

115

ChangeengineoiIfilter（excludingpartialoilfilteron E840）

115

Checkfanbeltsfortension

115

Checkbatteryelectrolyteforspecificgravity

115

Grease center bearings

116

Grease propeller shafts

116

Changetorqueconverterandtransmissionoiland filter（in−］inefilter）（initiaL250hrs．Only）

116

Changeaxleoil（initia1250hrs．only）

117

−101−

120

Changefue＝ilter

121

CleanJOintboLtstrainer

122

Adjust valve clearance

122

Measure compression pressure

122

Checkstarterandalternatorforwear

122

Changebrakeoi［

122

Changetorqueconverterandtransmissionoiland clean transmission screen

122

Cleantorqueconverterairbreather

123

ChangehydrauLicoiltankreturnfilter

123

GreasebrakepedaIshaft

124

CheckloadhandLingsystemforcracksordamage

124

Checkdoubleedgesforwear（reversibletype）

124

Changecoolant（LLC）［2000hoursoroneyearwhich COmeSfirst］

125

CheckaccumuIatorforoperation，gaSleaks， 100SeneSSOrdamage（SerViceandparkingbrakes） 【2000hoursoroneyearwhichcomesfirst】 （E835，E8400nly）

126

Change axle oil

126

DrainhydrauJicoiltankandchangehydrau［icoil

126

Checkbrakediskforwear（SerViceandparkingbrakes）

127

Checkdoorlockforoperation

127

CheckwindshieJdwiperforoperation

127

Checkwindowwasherliquidforspraycondition

127

ChangeenglneWaterPumPgreaSe

−102−

▲cAUTl？N Uselight ollfor fuel．Use of other types offueImaycause trouble with the engine and make it not possible tostarttheenglne．

Waterdrainingprocedure ①Loosen the plug on top of the Sedimentor and100Sen the drajn COCk．

②Drain off water and replace the

upper pLug packing with a new one

andreinsta‖thepluganddraincock Drain offwaterfromwater Sedimentor（E835，E8400nly） The water sedimentor removes water

mixedinthefuel．1fthefLoatrisesupto

When the pointer indicates near the mark E， add a （light oil）as soon as

POSSible． When the pointerindicates

E

the drainlevel，

drain offwater．Bleed

airoutofthesystemwheneverwateris drained．

，the

residualamountoffuelinthetankis：

about20D（5．3USgal）forE830， about30C（7．9US gaL）for E835and E840．

The fueltank cap can belocked with the starter key，but you cannot jnsert the key at some points．1f thisis the CaSe，tightenthecapsecure［yandback Off alittleJuSt enOugh to a ow you to

insertthekey．

A wARNING When adding fueL，make sure to ＄hut off the englne．Never u＄e

OPen flame near the fueltank． Never a

ow open flame to get

C10＄e tO the fueltank．Do notlet

fueloverfLowthetank．Thoroughly

WIPeaWayanySPiltfue［．Seepage 7． −104−

inplace．

Whenever the plugis［00Sened，

make sure to replace the packing

With a new one．

Airbleedingprocedure Airmixedinthefuelsystemwi［lmakeit difficult to start the englne Or CauSe erratic englne SPeed．Whenever the fueltankis drained，the fuelfilteris changed or the water sedimentor is drained，make sure to bleed air out of thefuelsystem．

①LoosentheairbleedingpLugofthe lnJeCtionpump． ②Turn the top of the feed pump COunterC10Ckwise，and the handle Wil＝ift．

A wARNING Fuel spilt around the plug during air bJeeding mu＄t be wiped away

COmPletely；Otherwi＄eit might Cau＄e fire hazards． After air

bleeding，＄tart the engine and make＄uretherei＄nOfuelleakage． ③Movethe handLe upanddown until

fuelcomlng from the b［eeding pLug isfreeofbubbles．

Checkcoolantforleveland radiatorfinforcontamination The coolantlevelshouLd be between the markings FULL and LOW on the OutSideofthesubtank．

A wARNING Thi＄ Check＄hould be performed Whentheenglnei＄COld．

Do not remove the radiator cap While the englneis hot，thati＄，

Your wheel10ader uses10ng Life COOlant（LLC）as the cooLing water．

Add LLC if necessary so as to obtain

thesameconcentrationasbefore（30− 50％）．

When checking the coolantlevel，also Checktheradiatorcapfortightnessand the radiator fin for contamination． Exercise care not to［et the englne OVerheat．

immediately after the englne has

Checkaircleanerdustindicator

been＄hut off or whiLe the englne i＄runnlng．Thesudden releaseof

Check the dust indicator to determine Whether the element needs to be Cleaned． If the dust indicator windows shows a ＝ne，itindicatesthatthe element needs

PreS＄ure Can CauSe a Steam f］a＄h Whichwouldcauseaserious burn．

④After air bleeding，tighten the air

to be cleaned．Remove the dust cup

bleeding plug．Pushing down the

andcLeanthe element．

handle，turnitc10Ckwise．

Note：The10Cation of the radiator cap and subtankvarieswith different 10adermodels． −105−

Clean aircleanerelement

ln＄trumentS

A wARN州G

Thi＄Check should be performed With the englne＄hut off．Exerci＄e CaretOPreVenthand＄fromgetting

burned when removing the ele・

ment．When cleaning with com・ PreSSedair，besuretowear＄afety glas＄eS．

①Loosen the dust cup clip or band and remove dust frominside the

dustcup．

②OnE840，theaircJeanerisadoubJe （inner and outer）element type． Usually，Cleantheouterelement． ③Tap the elementwith your palm to

Q且COOLANTTEMPり 朝TRANSMISS10NO］LTEMP．

removedustorblowcompressedair

（below687kPa or7kg／Cm20rlOO

Jf the pointer goes out of the green rangeandregistersintheredrange，Let the engLne run atidle rpmtocoolit．1f

PSi）．

④when using compressed air，direct it outside the eIement at first．Then direct airinside the element．

the pointer won t return to the green range，turntheenglneOff．AfteritcooIs，

Check theleveLs of the englne Oiland

Theelementshould be rep［acedwitha

COOling water，eXhaust，and fan belt tensionforthecoolanttemp．gauge．

new one after it has been cleaned 6

times，Or OnCe a year．1n the case of

thedoubLeelementtype，boththeinner and outereJementsshould be replaced

Checkin＄trumentS，mOnitor＄ （WarningJamp＄），lamps，hornand

With new ones at the same tjme．After

back−uPbuzzerforoperation Let the engine run at idling rpm and

Cleanlng Or rePlacement of the element（S）isdone，besuretoresetthe

Checktheinstruments，mOnitors（Warn− WhencLeanlngthee［ement，alsocheck inglamps），lamps，horn and back−uP dustindicator．

itforruptureorpin holes．1fanydefect isfound，rePLaceitwithanewone．

buzzer．

−106−

Check the oilcooler and oilcircuLation route for oi］leaks for the transmission Oiltemp．gauge．

団FUEL Turn thestarterswitch toON，tO Check thatthepointerswlngS．

樹 BRAKE OIL PRESS（E835，E840

0nly）

kn／hspEEDOMETER

A wARNING If light comes on and the buzzer

Drjve the10aderand checkto seeifthe

＄Ound，StOP the10ader，10Wer the

POinter swlngS PrOPerly according to thetrave‖ngspeed．

A wARNING Before starting the loader make ＄ure therei＄ nO One arOund the 10ader．This check should be

Performedatanout−Of−trafficarea． Monitor＄（Warninglamps，indicator lamps）

bucket on the ground，Place the ＄hiftlever and the Load handling leverin neutral，and apply the Parkingbrake．

Pre＄＄the accelerator pedalabout

half way to let the engine run at

medium rpm．Thiswi store brake Oilpre＄＄ureintheaccumulator．

When the specified brake oil

Pre＄＄urei＄StOredin the accumu・ lator，the monitor）amp goe＄Out and the buzzer stop＄ ＄Oundjng．

Start the loader after making sure

therei＄nOOnearOundthe10ader．

lflight comes on，Check V−belt for tension，alternator for failure，electrical

WlrIngforbreakageorpoorconnection， and the batteries for electrolyte level andspecificgravity． 噸瀞PARKING Lightcomesonwhentheparkingbrake

lflight comes on，Shut off the englne andcheckthelubricatingsystem includingtheoilfilter．

forlevel．If10W，add to the specified 】evel．

宣：〉HIGHBEAMINDICATOR， ＜］［＞TURNSJGNAL）NDICATOR，

一点WORKuGHT，

㊥TRANSMISS10NCUTOFF Operate each of the above switches andlevers to check to seeiflight COmeS On．1f not，Check the bulb and

Wir】ng．

V EMERGENCYSTEERING （OPT10N）

Light comes on when emergency SteenngPumPISOPerating．

E∃cHARGE

ENGlNE OIL PRESS

♭樹BRAKEOIL

lflight comes on，Check the brake oil

hand knob is pulled out and goes out Whenitis pushedin．1flight stayslit after the knobis pushedin，Check Wlrlngandparkingbrakelinkage．

−107−

A wARNING Light blinks while the emergency ＄teering pumpl＄OPerating．Move to alevel，Out−Of−traffic area and Checkthe10ader．

Check horn and back・uP buzzer for

OPeration

Whenaddingbrakeoilafterthemonitor Lightcomeson：

A wARNING Thi＄ Oillevelcheck should be

Press the horn button at the center of

Performedwiththeenglnerunnlng

the steerlngWheelto checkifthe horn SOunds properIy．1tis10Cated at the rightareainsidethefrontframe．

A cAUTtON Use the specified brake oil for

Place the shiftleverin reverse to check

Seepa9e135．

●Make sure the ＄hift lever in

Make sure to add brake oil near to the

●Make sure the bucketi＄ On the

ifthe back−uP buzzersounds properly．

The back−uPbuzzerislocated nearthe right−Siderearworklight． A wARNING Before making horn and back−uP buzzer operation checks，make ＄ure tO aPPly the parking brake and there is no one around the loader．

addition ofoilintothetank．

atlow rpm，Ob＄erVing the fo

ow−

ingcondjtions：

neutraland the parking brake

MAX mark．Do not overfillbeyond the MAX mark．

handknobispu

edout．

ground and the load handling leverlocki＄＄et．

Checktorqueconverterand

・The＄afetyljnkisengagedonthe trames．

tran＄mi＄＄jonforoillevel

Checkthe transmission foroillevelby Observlngtheviewgauge．

Checkbrakeoi）＄uPPlytankfor level The oillevelshould be between the MAX and MIN marks on the side face Ofthe tank．1fthe brake ojJlevelmonitor light comes on，add brake oilnear to

This check shouJd be performed when the oiltemperatureis10W．Thelevelis normalif the f10atis seen at the middle areaofthegauge． 1fyou cannot see the f10at，itindicates that thelevelis10W．Add oiluntilthe floatis seen at the middle area．Do not OVerfill．

Checktire＄forpres＄ureand

the MAX mark．

damage，Wheelb01t＄forl00Se・ ne＄＄，andwheelsfordamage

Tire inflation pressure checks should be carried outwhen tires are coLd．See

Page62． AIso check tires for cuts，SPikes，Or excessive wear which would cause

Skiddingorpoorbraking．

−108−

Check the wheelboJts for100SeneSS， andretightenifany．Seepage64．

Remove earth and feces from the WheeLs・You might miss the deve［op− mentof rustorcracks．

effect，Observe the fo

・The groundi＄ dry，level，and

PaVed． ・A＄ignis put，SayIng nO Oneis

aL10Wed to standin the path of

A wARNING

trave10f the Loader within a

Cracks，Cau＄ed by＄eVere COrrO・ Sion．mightcau＄eanaCCident．

owlng

COndition＄：

rangeoflOOmor328ftfromthe 10ader． ・Aguide（S）i＄10Cated．

CheckacceleratorpedaJfor

OPerationandexhau＄t＄for color and noise

A wARN州G Beforemakingthe＄eCheck＄，Make ＄ure：

●Shiftleveri＄in neutral ・Parkingbrakei＄aPPlied

・Bucketi＄OngrOund ●WheeI＄are b10Cked．

Checkingbrakepedalp］ay Pressthebrakepedalwithfingersuntil youfee［heavyresistance．

Pedalplay： E830：5−15mm（0．20−0．59in）【10 mm（0．39in）forstandardvalue］ E835，E840：10−20mm（0．39−0．79 in）［15mm（0．59in）forstandardvalue］

Checkbrakepedalforopera・ tion，effectandp］ay

Press the brake pedal to see if the brake operates norma

y and produces

normalbrakingeffect． Checkingbrakingeffect Run theloaderon a dry，levelsurface

Gradually press the acceJerator pedal to seeif englne SPeedincreases

at aninitiaL speed of20 km／h（12．4 mph），and apply the brakes．The

to check to see if the engine speed dropssmoothLy．

SmOOthly．Release the pedalgradua

StOPPlng dis−tanCe Should be Less than 5m（16ft）．

A wARNING Before trying to check braking

Exhau＄tCO10rand noi＄e

lfthebrakepedalplaylSnOtWjthinthe SPeCifiedrange，COnSultyour10CalTCM dealer． −109−

Checkexhaustforcolorand noise．

y

When warming up the englne indoor＄，have good ventilation． Exhaustfume＄Can ki

．

When the englneisin good servIClng COndition，the exhaust gasis colorless Or Pale bJue．Just after the englneis started or the accelerator pedal is depressedjerkily，the exhaust appears blackish butitis notabnormal．

1f the exhaust appears black，White brown or grey，Check the englne Oil levelandthefuelsupplysystem．AIso Check for noise from the englne Or POWer−train．

Checkparkingbrakeforopera・ tion and effect Pul10ut the parking brake knob，Place the shiftleverin forward or reverse． Make sure that theloader won

t move

evenif the accelerator pedalis PreSSed．AIso checkto seeifthe hand knob can be pushed in and pulled out normally． A wARNING Before trying to carry out thi＄

A wARNING Start the englne and rai＄e the bucket little off the ground before Starting this check． When the Checkingparkingbrakeforeffect Parkthe10aderwithoutload on a dry，

＄teermg WheeIisturned，thefront

PaVed road with a grade ofl／5（about 120）．The parking brake operates

a ow anyone to stand near the

normally jf the10ader can be heldin Place．ReleaslngParkingbrake lf the parkjng brake cannot be relea＄ed due to a defective brake ＄y＄tem，See

between thefrontand rearframes．

With the englne runnJng atidle rpm， turn the steerlng Wheellightlyln right and left directions to check the

Checksteeringwheelforplay

Cylinder）byobservlngthemotionofthe

（Ortheinoperativerangeofthesteering

and＄teerlngCylinderforopera−

theloader．

Playandverticallooseness．

LocalTCM dealer．

10ader；he might be caught

PeripheralpLay of the steenng wheel

tion Checkthesteenngwheelforperipheral

lf you find any defect with parking brake knob operation，COntaCt yOur

Centerjoint of theIoader．Do not

OnPage60．

Check，make＄ure therei＄nO One

around andin thepathoftravelof

and rear frames swivel around the

iurn the steering wheel to stop

bucketandtires． E830・E835・E840

Peripheralplay：5−15mm（0．20−0．59 in）【standard value：10mm orO．39in）

lfthe steerlng Wheelhas an excessive Peripheralplay，COntaCtyOurlocalTCM SPeCtively，tO Checkforcontact．Check C10Ckwise and counterc10Ckwise，re−

thesteerlngCy［indersforoperation． −110−

dealer．

Check sideview mirrors and interior mirror（OPtiona［ly avail−

able for 10aders with an

OPeratOr s cab）for damage and mountingbolt＄for100Sene＄＄ SeatyourseLfattheoperator

sseatand

adjust the sideview mirrors so that full,

rear visionis ensured．Replace any broken mirror with a new one．AIso

Checkthemountingboltsfor100SeneSS・ On a10aderwith an operator scab，try to move the mirror s mounting part．1f

anyloosenessis found，retighten the mountingboltinthefoIJowlngmanner： SIDEVIEWMIRROR（loaderwithawning）

CheckROPScanopy，ROPScab， ＄eat belt（OPtiona］］y available

…

for10ader＄With ROPS canopy and ROPScab）fordamageand mountingboJtsfor100＄eneSS SIDEVIEWM］RROR（10aderwithoperator Presscovertoright，Prylng Withas10ttingscrewdriver・ SCREW−

scab）

Check the ROPS canopy，ROPS cab， and seat belt for cracks，deformation，

Or damage・AIso check their mounting boltsfor100SeneSS．Make suretheseat beltcanbeworndetachedproper［y．

DRlV∈R

A wARNING lfthe10aderturnsover，rePlaceit＄

ROPS canopy or ROPS cab and ＄eatbeItwith newone＄． COVER −111−

A cAUT10N For E830 and E840 with turbo−

ChangeenglneOiLandenglne

Charger，uSeClassCDenglneOil．

OilfiLter（initia150hr＄．OnJy）

Disposa10f old oiland filters shouLd be taken care of by a specialist or yourTCMdealer． Youshouldalways havein mindthat

The englne Oiland oilfilter should be Changed when the englne Oilis warm． Change them about15minutes after theenglneisshutoff．

theenvironmentmustbeprotected．

①‖rIV■Pr

a WARNlNG ThereJS danger of eng］ne Oil ＄Pla＄hing to burn your hand or face when drainJng，Wear ＄afety gla＄＄e＄andu＄ea＄hoprag．

englne OiL filler port to drain off englneOil． Note：NodrainplugonE830．

②S10Wly100SenthedrainpLug（参．

eeta

③S10WlyIoosenthedrainplug④and removethedrainpLug． ④After the oilfilteris drained

element js c10gged．Replace the oil filterwith a new one whenlightcomes On，irrespective of whether periodic replacementperiodisreachedornot．

COmP［etely，remOVe the filter with a

filter wrench．Pay attention to oil SPillingfromthefi］ter．

⑤wipe the filter mounting surface Clean・AppLyathincoatofenglneOil tothe ○ −ringofanewfilter．

⑥Screwinthenefiltersothatthe ○ −ring comesln COntaCt With the

Sealsurface．Thentightenitanother 3／4 tol of a turn with the fiLter WrenCh． （tobecontinued）

−112−

⑦Tightenthedrainplugs④

Checkhydraulicoiltankforlevel Shut off the engine and lower the bucket on the ground horizontally．

．

through the englne Oilfi er port to

thespecifiedLevel．

Check the hydraulic oil tank for level Withtheviewgaugeonthesidefaceof

⑧Runtheengineatjdlerpmforafew minutes before shut offthe englne． Makesurethereisnooilleakage．

the tank．

⑨About15minutesaftertheengineis

Shut off，Check the engIne Oillevel andif needed add oilto bringlevel tothespecifiedlevel． ForenglneOiLlevelcheck，SeePage lO3．

Checkbatteryelectrolytelevel The battery electrolytelevelshould be between the UPPER and LOWER

marks on the side face of the battery CaSe．

▲wARNING

Do not use open fJame to check the battery electrolytelevel．AIso do no smoke ＄ince exp10＄ive ga＄e＄ are released from the battery．The battery electrolytei＄ ＄ulfuricacid，Which cau＄eS＄eVere burns or blindnes＄．

Do not getin eye＄，On Skin or CLothing．ln ca＄eOfcontact，flu＄h

immediately with fresh water（tap

Water）．1f anyone＄Wa］10W＄eJec・

trolyteaccidentally，lethimdrinka

COP10u＄amOunt Of waterimmedi− ateLyandsendforadoctor．

A cAUT10N Keepthebatterycasesalwaysclean； Otherwise you might not see correct

The oillevelshould be above the mid− dleoftheviewgauge． Lftheoillevelis10W，addoiLthroughthe

level．

Oilf‖er untilthe oillevelis above the

middleoftheviewgauge．

Lfthe Levelislow，add disti

edwateror

Purified water．Do not overfi

Surethecapsaretight．

．Make

▲wARNING

The hydrauLic oi］tankis a

Checkelectricalwlrlngandfu＄e＄

PreS＄ure tyPe．SLowly open the CaP tO aL10W PreSSure tO eSCaPe・

Check wirlng COnneCtions and battery terminals for100SeneSS，Wlnng Shields

Do not overfill，Ob＄erVing the oiI levelwiththeviewgauge．

for damage，fuses for properinsta a− tion andwinngforshort−Circuiting．1fa brokenorshortedelectricwireisfound，

Checkthecauseandrepalr． Pay special attention to the wiring of thebattery，Starterandalternator． −113一

Greasecenterhingepin＄（upper and10Wer）・10adhandling＄y＄− templnS，CradlepJnS，＄teerJng Cylinderp‖↑S

BOOM BELLCRANK PIN

See page 95 for grease fitting pln POSitionsandgreaslngPrOCedure．

−114−

暮f the fan belt tensionis not proper，

ChangeenglneOil． See 50HRS．

forengLneOiLchange．

ChangeenglneOjlfilter See

50 HRS．

for engIne Oilfilter

Change．（except the partia10ilfiLter on theE840．）

adjustit as fol10WS：Loosen the upper and Lower mounting nuts of the alternator and adjust the tension with the alternator bracket adjusting bolt． Tightentheboltandnut．Afteradjusting forthespecifiedtension range，runthe englneatidling rpmforafew minutes． Shut offthe englne and checkthe fan

belt tension agaln．1f satisfactory，

tightentheboltandnutsecurely．

Checkfan belt＄ten＄ion

Weak belt tension w川 CauSe the

Check the fan belts for tension and

resultingln an underchargedbatteryor OVerheatedenglne． Too strong belt tension will cause a damagedpuLleyorbrokenbeLt． Replaceanybe］twhich hasgoneslack

damage． Check by presslng the midway on the SPanindicated by the arrowsin the Sketchwithyourfingers．

gravityoftheelectroLyte．

malfunction of the alternator or fan，

OrShowscrackswith a newone．

Measunngspecificgravity （in the case of using a suction hydrometer）

For replacement，COnSult your10Cal

TCMdealer．

lectro．ytefor i

The normalspecific gravity of electro− 1yteisl．280when the temperature of thellquidis200C or680F．See the conversion table given below when the temperatureisotherthan200Cor680F． For example，if the hydrometer reads l．250 when the temperature of the electrolyteis50C or410F，the specific When the fan belt is pressed by a fingerpressureof98N（10kg）（221bs），it gravity corresponding to the tempera−

ture of 200C or 680Fisl．240． This Should have a defLection of about8− ①Squeezing the rubber baLl，insert 12mm（0．31−0．47in）onE830andlO Valueislowerthan the specified value the suction tubeinto the battery −15mm（0．39−0．59in）on E835and by O．040．1n such a case，itis electrolyte． necessary toincrease the specific （tobecontinued） E840． −115−

②Releasethe rubberballto suchthe lIquidintotheoutercase． ③Keepjngthehydrometerintheouter

CaSefromtouchingtheinnerwal10f the outer case or bottom（SuCtion

tube），Wait untilbubblesin the

electrolyte disappear． Read the hydrometer． ③use the same procedure as steps ①thru③tochecka‖thecells．

Adjustingspecificgravity lfthe specific gravityJS10Werthan the SPeCificvalue，itisneededtoadddilute Sulfuric acid．For the addition of dilute

SuJfuric acid，COnSult your10CalTCM

Changetorqueconverterand

dealer．

tran＄mi＄Sionoilandfi［ter（in− 1ine用ter）

Thespecificgravityofelectrolytevaries With the temperature．1t also drops as the battery discharges．1n particular，

（initia［250hr＄．OnJy）

the specific gravityofe［ectrolyteis apt todrop［nCOlddistricts．Careshouldbe

A wARNING Do not change oil immediately

bedamaged．

When the oiJtemperatureis high；

exercised to prevent the electrolyte fromfreezlng；Otherwisethebatterywirl

To prevent the freez［ng Of the battery eLectrolyte，the addition of electroLyte Should beperformed beforestaringthe day sworkorshift．

Grea＄eCenterbearing＄and PrOPe‖ershaft＄

For grease fitting［ocations and greaslngPrOCedure，SeePage95． 1n addition to greaslng，Check the mounting bolts of the connections for 100SeneSS．

after the englnei＄ ＄hut off or

Otherwi＄eyOu Can getyOurhand＄ burned．

Thein−1ine filter can easily be

Changed with theloader articu一 Iated（fu

turn）state・Make＄ue

therei＄nOOnenearthecenterpln beforearticulatingtheJoader． Before changlng Oil，Shut off the englne，aPPly the parking brake and b10CkthewheeJs．

④After draining the oil，reinstallthe

drainplug．

⑤Applyathincoatoftransmissionoil to the sea10f a new filter and

tighten it until the seal surface COmeSin contactwith the base．

⑥Then，givethefilterl／20faturn．

⑦Add new oiL to the specified LeveL Run the englne atidling rpm for a few minutes．Make sure thereis no

Oilleakagefromthedrainplugorin− 1ine filter．Checkthe oiLlevel．Foroil

Checkprocedure，SeePagelO8．

ChangeaxleoiL（initja1250hrs，

Only） Changeaxleoil（initia1250hrs．on］y）

A wARNING Before changlng aXle oil，make ＄ure tO：

・Pu the parking brake hand knob． ・SettheLoadhandling］ever10Ck． ・Setthe＄afetyIjnkontheframes． Be＄ure tO Wear a hard hat．1f un−

avoidable to work under a rai＄ed 10ad handling mean＄，take neces− ＄ary mea＄ureS tO PreVentit from dropplng．Seepage6．

①Wipe the drain pJug and areas arounditcLean．

②Put an oilreceiving pan under the

drain pLug．S10Wly turn the plug to drain offthe oil．

③UsingafiLterwrench，S10Wlyturnthe in−1ine filter and remove．Use care

to prevent oilfrom spiHing．Use a receivlngPanandashoprag．

（tobecontinued）

−117−

④Addoilthroughthefil［erporttothe

SPeCifiedleveJ． ⑤cLean the oildipstick of the filler

PlugwithacJeanshoprag． ⑥Reinsert the dipstickinto the ptug hole，aPPlylng the plug to the p［ug

Seat On the fiHer port．Takeit out andchecktheoittevelbyexaminlng the oilsticking to the dipstick．The leveL should be up to the mark on thedipstick．

A cAUT10N

①Wipe the drain plug and areas

It takes time for the oil to spread through the system．Do not try to trave［the10aderimmediately after insta＝ng the filLer plug．Wait for about20minutesbeforestarting．

arounditclean．

②Putareceivingpanunderthedrain Plug．SJowly turn the drain plug to

drain offoil．

③After draining oi［completely，aPPly

LOCTITE5720n the entire periph− eryofthedrainpluginthethreaded

⑦Reinstallthe f＝erplug and run the loader for a few minutes．Shut off

the eng）ne and make sure thereis nooilleakage．

areaand reinstall．

AcAUTIO甲

Before removlng the fillerplug，WIPe

the plug and areas aroundit clean・ Especiallycleantheplugseatonthe filIer port．Before rejnsta［ling，aPPly LOCTITE572 on the entire periphery of the drain plug in the threaded area．Usecaretopreventdustordirt fromenteringthesystem． ー118−

Changepartia10j［fiJter（E840

0nly） Drainoffforelgnmatterfrom fuel tank Drain offwaterandforelgn matterfrom the fueltank．

Oil filter change should be performed about15minutes after the engLneis Shutoff．

Surface．Then turn the fiJter another 3／4 tolof a turn with the filter WrenCh．

④Runtheengineatidlerpmforafew minutesbeforeshuttingitoff．Check thatthereisnooilleakage．

⑤About15minutesafter

eeta

．

elementis c10gged．Replace the oil fiLterwith a newonewhenlightcomes On，irrespective of whether periodic replacementperiodisreachedornot．

tank andif needed add oiL to the

SPeCifiedlevel．For standard oil level，SeePagelO3．

Checkinjectionnozzle（PreS− ＄ureandspraypattern） lmproper LnJeCtion pressure or spray Pattern WiL［causelow output or blackish exhaust．1f found to be not PrOPer，COnSultyourlocalTCMdealer．

A cAUT10N

Retightenwheelbolts

Do not return drained fue［into the

Check the wheelbolts for Looseness， retightenlnganyJoosebolts． Tightening torque：862N・m（88kg−m）

fueltank agaln．For the disposa10f drained fuel，COnSult yourIocalTCM dealer. do not throw it away without

（636．5ft−1bs）

Permission．

①Using a filter wrench，remOVe the

①Wipe the drain pLug and areas aroundit clean．

②Putareceivingpanunderthedrajn Plug・S10WJy turn the drain p［ug to

drain off water and forelgn matter togetherwithfuel． ③Afterdrainingthetank，reinstallthe

drainplugandtightenitsecureLy．

Partialoilfilter．Pay attention to oil

SPi＝ng from the fi［ter when

removlngthefilter．

②wipe the filter mounting surface

Clean and apply a thin coat of

englne Oilto the ○ −nng Of a new 川ter．

③Screwin the filter so that the ○ −

nng comesin contact with the seal −119−

Cleanaxlehousingairbreather The axle housing air breather is found On tOP Ofthe middLe partofeach axle． Clean both the front and rear axle

houslngairbreathersatthesametime． A wARNING Before trying to clean the air breather＄，makesureto：

・PuJlthe parking brake hand knob．

・Setthe10adhandlinglever10Ck． ・Setthe＄afetylinkontheframe＄． Besuretoweara hard hat．

①Wipetheairbreathermountingarea and arounditclean．

②Putacoveronthemountingareaof the air breather to prevent forelgn

matterfromenteringthesystem． ③BJow the air breather with con−

PreSSed air to cleanit．1fitlS SeVerely contaminated，WaSh with Cleanlngfluid．

A wARNING When cleanIng Wjth compressed air，besuretowear＄afetyglasse＄． ④Use caution to prevent foreign

matter from entering the system Whenreinstallingtheairbreather． Changetorqueconverterand transmi＄＄ionfilter（in−1inefilter） Forthe procedure，See Pagel16．

−120−

250HRS．

on

③AppLyathincoatoffueltothesea1

0f a new filter and tighten untilthe

Changefuelfi］ter

Sea］surface comesin contact with the base．

④Then，give the filter2／30f a turn

A wARNING Wipe any spilt fuel．1t wi［1cause fire hazard＄．

With the filterwrench．

⑤Afterfilterchange，runtheengineat

idling rpm for a few minutes and Checkthatthereis nofuelleakage． 1f the engIne WOn t start，bleed air

OutOfthefuelsystem．

Bleedairoutoffuelsystem： Whenever the fueltankis drained or

fue＝ilterisreplacedwithanewone，Or

if the engLne CannOt be started，bleed airoutofthefuelsystem． A wARNING Wipe fuel＄PiLt around theinjec−

tion pump clean and make ＄ure thereis no fueLleakage after StartingtheengLne． FueL］eakage wi hazards．

cau＄e fire

①Loosen theinjection pump air bleedingplug．

②Turn the feed pump to handle COunterClockwise，and the handle Willrisesduetotheinterna］sprIng． ③Pump the handle tolet fueL come

Out Of the air bleeding plug hole． Repeat pump［ng unti］fuelcomlng

through the plug holeis free of bubbles．

④After air bleeding，PuShin the handleand turn c10Ckwise．

①Wipe the fuelfilter mounting area and areas arounditclean．

②UsingafiLterwrench，Slowlyturnthe filterand remove．

Use a receivLng Pan Or Shop rag to receivespiltfromthefilter． ー121−

CleanjointboJtstrainer

Measurecompres＄ionpre＄Sure

Clean the）Oint bolt strainerincorpo−

Measure the compression pressure if englne OutPutisIow or the exhaustis

ratedin theinIet of the feed pump． Remove the joint bolt and take the

strainer out of the bolt and wash it with

lightoil．

Whitish．

ConsultyourlocalTCMdealer． Check＄tarterand alternatorfor Wear

ConsultyourlocaJTCMdealer． Changebrakeoil

A wARN州G UsethespecifjedengJneOil． Forbrakeoilchange，COnSultyour10Cal TCM dealer．

Changetorqueconverterand tran＄mi＄＄ion oiland clean

transmis＄ion screen Changeojl，referr］ngtO PageSl16and

Adju＄tValveclearance Adjusttheva［veclearanceifthetappet noiseistooJargeorthe englnefailsto OPerate nOrmalLy although the fuel SyStemisfreeoftrouble． Consultyour10CalTCMdealer．

l17．

The screen should be cleaned after

draining the transmission case（before addingnewoi［）．

①Removethe4fitting boLtssecuring the suction tube．

②Take out the strainer and remove dust and forelgn matter．Washit With cleanlng Oil．1f the straineris damaged，rePlaceitwithanewone．

Whenever the straineris replaced， replacethegasketand ○

−ringwith

newones，tOO．

③lnstallthe strainer， ○ −ring and gasket．Tighten the suction tube fittingbolts． ④Addoi］throughthefiLlerporttothe SPeCifiedleve［．

Checktheoil［evel，refernngtopage lO8．Make sure thereis no oil

leakage．

−122−

Cleantorqueconverterair breather The air breatheris10Catedinside the

side panel at the right side of the Ioader，at the top right of the torque COnVerter．

④use care to prevent foreign matter from entering the system when reinstallingtheairbreather．

①Wipeareas ．

②useanoilreceiYingpanandshop rag to receive ollwhich wouLd sp川

Changehydraulicoiltankreturn filter

A wARNING Do not try to change return filter immediately after the engine is Shut off or when the oiltempera− turei＄high；Otherwiseyoucanget yourhand＄burned．

from the filter．

③Remove the clip and remove the hosefromthecoverplate．

④RemovetheboItsecuringthecover Plate．Remove the return filter

assembly． ⑤Remove the cotter pin，bolt and

PrOteCtOratthe bottom ofthefiIter・ Replace the element with a new One．

The return filter can ea＄ily be Changed with the10ader articu−

⑥Reinsta the filter assembly with

1ated（fu］L turn）＄tate・Make＄ure

matterfromenterIngthesystem．

therei＄nOOnenearthecenterpLn beforearticulatingthe］oader・

Before changlng the return filter， Shut off the englne，10Wer the bucket on the ground，aPPly the ①Wipetheairbreathermountingarea Parking brake and b10Ck the and areas arounditcIean．

Wheels．

②Cov戸rthemountingareatoprevent

forelgn matter from entering the SyStem．

③Clean the air breather with conl− PreSSed air．1f severely contam卜 nated，WaShitwithcleanlngfluid．

A wARNING When cleaning with compressed air，be＄uretOWear＄afetygla＄Se＄． ー123−

Care tO PreVent dust or forelgn

⑦Starttheengine．S10W］yoperatethe booms and bucket．Shut off the

englneandcheckthatthereisnooil leakage．Check the hydraulic oil

tankforlevel．Seepagel13．

Revers［ng the reversible cutting edge

Grea＄ebrakepedalshaft For grease fitting10Cations and greas− JngPrOCedure，SeePage95．

A wARNING Do not put your feet or hands under the edge；they might be Cru＄hedundertheedge．

CheckLoadhandJingsystemfor CraCk＄Ordamage Check the booms，bucket，OPtjonaJ One−tOuChcoupLer，andforkattachment forcracks，distortjonandbends． t t

cylinder rod and oil leaks from PJPlng COnneCtions．There are 5

e e fOh∵m

Check the hydraulic cylinders COntamination or damage of

hydrauliccylindersinaL［：2forbooms，1

forbucketand2forsteerlng．

①Lowerthebuckets［owlyonwooden b［ocksasshown above．

Checkdoubleedgeforwear （reversibletype）

The bucket edge js fitted with a reversibJecuttingedgeorcuttingteeth． Check the cutting edge or teeth for Wear andinstalIation．1f the cutting edgeisworn，reVerSeit．

ー124−

②Removea［ltheboltsandnuts． ③Remove dust and dirt from the

fittingsurface．

④Replaceanywornordamagedbolts and nutswith newones．

⑤Turnthe10aderorthecuttingedge 1800and reinstallitonthe bucket．

⑥usethe bucketforafewhoursand retightentheboJtsandnuts．

.If it comes in contact with thee ＄kin or c10thing，immediateIy

Wa＄hit away with soap and

Changecoolant（LLC） 【2000 hour＄ Or One year Which COmeSfirst】

When changLng COOlant，CLean the coolant circuit inside the engine and radiator as weLL． Coolant change Should be performed when the engIne

is cold． Remove the radiator cap

SlowJy and drain off coolant by

rempvingthedraincocks（Plugs）atthe

englneandradiator． Use a coolant receiving pan or a hose toeachdraincockopenlng．

Water． ・Keep open flame away．Do not

SmOkewhenhandlingit．

A cAUT10N ThedisposaLofwasteLLCshouldbe leftto aspecialistoryour10CaLTCM dealer． Drain the subtankaswelland clean the inside．

A wARNING Do not remove the radiator cap immediate］y after the englneis Shut off or when the coolant

temperaturei＄high．Hot coolant a Ser10uS might＄POutOuttOCauS remOVlng PerSOnalinjury．Before Sure the the radiator cap，make dropped． COOlant temperature has

Loosen the cap s10Wly

to al】ow

Steam tO eSCaPe．［t is good

PraCticetousethickshoprag．

A wARNING

Your10ader u＄e＄ Long Life Coo］ant（LLC）a＄ ．

tions：

・The LLCis po］＄OnOu＄． Never SWaltowit．

（tobecontinued）

ー125−

CJeanJngCOOlantcircuit ①Cfosethedrain？OCks（Plugs）atthe

radiatorandenglne． O Remove the radiator cap and fill it Withtapwater．Reinstalltheradiator

CaPandruntheeng［neat10WrPm・ ③When draining off water whiIe

adding tapwater，remOVe the drain COCks and pour waterinto the

radiator，keeplngthequantityof in and

out

waterthe same．Continue

untilclean water f10WS Out Of the drain cocks．

④When a specialcleaning agentis

used，refertotheinstructionmanuaL issuedfromthesuppller．

④After checking that coolant Levelis

normaland thereis no Leak，CLose thedraincocks（Plugs）securely． For LLC，See the heading

MAIN−

When changlng hydraulic oil， make sureto：

・Lower the bucket on the ground

andshutofftheenglne

TENANCE OF C00LANT on page

・Weara hard had when removing

132．

・Turn the hydraulic oiltank cap

thedrainplug

S10W［ytoescapepressure．

Checkaccumulatorforopera− tion，gaSLeaks，Ioosenessor

damage（SerViceandparking brakes）（E835，E8400nLy） This check needs to be carried out

every2000hours of operation or one

year，Whichever comes first・Consult your［ocalTCMdealer・

⑤AftercIeaning，CrOSethedrain？OCks Fi

（P］ugs）attheradiatorandenglne・

ChangeaxJeoil

ingwithcoolant

Refertopagel17．

Use the LLC．To maintain the anti−ruSt

effect of the LLC，the concentration of theLLCinthecootingwatershouIdbe

higherthan30percent・Coolingwater

Drainhydraulicoiltankand Changehydraulicojl

Which contains more than30percent LLC can be used for an ambient

temperature of higher than −100C （140F）．

①Pourcoolantuptothefi‖erneckof the radiator．

②Add cootant to bring tevet to the middle between the FULL and LOW marksofthesub−tank．

O Let the engine run at low rpm for

①Prepare an oi［receiving pan according to the tank capacity：50

A WARNING Do nottrytochange hydrau）ic ojl immediately after the engine is Shut off or when the oi［tempera− turei＄high；Otherwiseyoucanget

1iters（13．2 US gal）for E830；80 1iters（21．1USgal）forE835・E840．

②Removedirtfromthedrainptugand areasaroundit．Turnthedrain pLug

SlowIy．Remove the drain plug，

burned．

Paylng attention to the flow of oil fromtheplughole．1fthepancannot

Oil．

time，reCeive the oilin divided

Make sure the oiItemperatureis 10Wbeforetryingtochange

hold the entire amount of oilat one installments．

about5mlnuteS． −126−

③After draining ojl，Wipe the drain

PlugcLeanandreinstallit．

④Addoilthroughthefillerporttothe SPeCifiedlevel． Start the englne and operate the booms and bucket s10Wly severaL times．Shutofftheenglneandmake Sure thereis no oilLeak．Check the OiJlevel．Seepagel13．

Checkbrakediskforwear（＄er− Viceandparkingbrake＄） ConsultyourlocalTCMdealer．

Checkdoor10Ckforoperation

ChangeenglneWaterPumP

The Left−Side dooris10Cked wjth the

greaSe・

Starter key from outside．Check key Cylindermotionand10Ckstate． The right−Side dooris10Cked from

ConsultyourlocalTCMdealer．

insidebypress［ngthe10Ckknob．Check

thedoorandknobforoperation：

Checkwind＄hieldwiperfor OPeration Check the windshield wIPer for proper OPeration．1fthefrontorrearwindshie［d

CannOt be sufficiently cleaned by the WIPer，rePlace the wIPer blade with a neWOne．

CheckwindowwasherLiquidfor spray condition Check that cleanlng LiquidislnJeCted from the nozzle properly，lf not，Check the］eanlnglIquidleveland the nozzle forcloggLng．

−127−

MAlNTENANCE OF AIR CONDIT10NER

Clean the condenser fins with tap

Body

A cAUT10N The air conditioner of your loader uses a new type of refrigerant

Check the switch panel，unit，and

Water．1f severely contaminated，uSe a

COndenser forinstallation，and hoses fordamage．

Otherwisethefinsmaybedamaged．

Lnterval：eVery6months

Ft134a．1t cannot use R12 FFC．

Remember that the compressor，

COndenser，COmPreSSOr OiL and ○

−

rJngarenOtjnterchangeablebetween

Old and new models．The new

refrigerant Ft134a does notdestruct theozoneJayer． Theairconditionerisoptional．

A cAUT10N If any defect is found during

SOft brush．Do not use a hard brush；

lnterval：6month＄

Compressorandpu ey

Piping Check the pIPlng for deformation or damage． 1f any pIPlng COnneCtions are contami− nated with oil，it may indicate

refrigerantleakage．Check forleakage

Withagasleakagedetector． 1f any refrigerantleakage j＄found， repalr Or rePlace nece＄＄ary Part＄

Check the compressor forinstaLLation， OPeration and gasleaks．AIso check thepulleyforoperatingnoise． lnterval：eVery12months

andtightentothe＄PeCifiedtorque．

DonotretightenthepIPlng．

Checking，COnSult your］ocalTCM dealer．

At the beg］nmng Of each operation SeaSOn，Checktheairconditionerthatit

lnterval：eVery6month＄

Conden＄er

isreadyforoperation．

1fitis to be out of service for a10ng Period of time，OPerate the apparatus OnCeaWeektopreventoilstarvIng． （tobecontinued）

ー128−

V−belt

Switch operation Operatetheswitchestochecktoseeif

Check the V−beJt for tension and damage．Thebeltshou］dhaveaproper

they operate normally．Combine sev−

deflection midway on the span when PreSSed by a finger pressure of about

eraL combinations of functions for Checking．（Seepage40．）

98 N（10 kg）（221bs）．1f the V−belt

needstobeadjustedintensionortobe replaced，COnSuLt your10CalTCM

lntervaL：eVery12month＄

dealer． E830，E835，E840 Deflection：about

12mm（0．47in）

lnterval：eVery6months Check refrigerant level With the englne runnlng at middle rpm and the fan switch at Hl，turn the air

COnditioner power switch on．Turn the

temperature controIswitch to

cold

，

the discharge openlng Selector switch to匡丁，andopenallthedoors． Check thorough the sight glass on top Ofthe receiver．

Refrigerant Check the refrigerant level and for leakage． Forcheckinggasleakage，be＄uretO u＄eagaSleaktesterforFt134a．

A wARNING Before checking the refrigerant level，make＄uretO：

・Applytheparkingbrake

・Setthesafetylinkontheframe ●B10Ckthewheel＄ ・Settheloadhandlinglever10Ck． （tobecontimed）

ー129−

Refrigerantflowcon−

① Prope「

tainsalmostnobub− bles．

○

tainsnobubbles．

Refrigerantf10WCOn−

Overf‖ed

Refrigerantflowcon−

⑳ 1mproper

tainsbubblesinsucces− S10n．

］ntervat：eVery6months

tntervat：6months

AirfjltersforlNDOOR ajrand OUTS］DEair Remove the filters and clean with COmPreSSedair・

A WARNING

When cleaning with compre＄＄ed air，WearSafetygtasses． −130−

MAINTENANCE OF BATTERY Battery electrolyte

Keepthebatteryalwaysclean． ・A dirtybatterycasewi

hamperyou

from reading the electrolytelevel PrOPerly． A dirty battery case will make itit difficult for you to check the battery electroLyteleve］correctly．

A wARNING To clean the battery case，uSe a WetC10th，nOtadryone；Otherwi＄e

POS＄ible deveLopment of static eJec−tricitymightcauseexp10＄ion． ・Especially keep the top of the

battery cLean．Make sure to close thecapssecurely． ・Apply grease or vaseLine to the

terminaI board to prevent the OCCurr9nCe Of sulfation（the white

CryStalllZation of sulfate）at the batterytermina］s．

Securebatteryca＄ejnplace ・Loose battery case bolts might

CauSe the battery terminals to come OffduetovibrationoftraveLing，thus

leading to fire hazards．Make sure

thebatterycaseissecured．

A wARNING The battery electroJyte contains diLutesulfuric acid．

1ftheelectroJytecomesin contact

W‖deteriorate，thus shortenlng the

batteryservicelife． ・lnparticular，SPeCialattentionshould

bepaidtotheelectrolytelevelinhot reg10nS because the water content inthe electrolyteis aptto evaporate quick］yathightemperatures．

With the＄kin（hand，face or eye），

Wa＄hit off thoroughly with fresh

Water（tap water）．1t might cause Serious burns or blindne＄S．

1f you swa owit，drink a10t Of Waterandgetmedicalattention・

Specificgravityofelectro］yte

・Thereis no needtoworryaboutthe SPeCific gravity of the battery electrolyte as far as the batterylS used ata constant temperature and doesnotsuffereLectrolytedepletion．

Keepthebatteryelectrolyte levelinanappropriaterange ・The water content of the electrolyte decreases duringthe course of use・

Add distilled or pure water as neCeSSary・

・However，aS the ambient tempera−

ture for the electrolyte temperature

for the electrolyte temperature） Varies，the specific gravity of the electroLytealsovaries．ln particuIar，

the temperatureis10W，the specific gravity of the electrolyte drops easily，and might freezeif the COnditionofbatterychargeis10W．

● The addition of distiLled water or

Pure Water Should be performed before the day s work or shift・lf

disti［ledwaterorpurewaterisadded after work when the ambient

temperatureislow orin a cold reg10n，the specific gravity of the electrolyte might drop，leading to a frozenelectrolyte． If the electrolyte level drops belowow the specified Leve］，the pole plates −131−

・To keep the condition of battery

Charge high，let the engLne run at 10W rPm forabout5minuteswith a

theLightsoff，beforeshuttingitoffat theendoftheday

swork．

・The normalspecific gravity of the electrolyteisl．280at200C（68OF）・ ・lf the specific gravity of the eLec−

trolyteis needed，COntaCt a battery SPeCialistoryourlocalTCMdealer．

MAINTENANCE OFCOOLANT Use cooling water containlng an all− SeaSOn COOlant having anti−ruSt and anti−COrrOSive additives．

COOLANT

A wARN州G

USE OF COOLANT The concentration of the coolant in the

cooling water should be more than 30 PerCent tO PreVent the freezlng Of the COOIing water． Change the coolant every 2000 hours or every year， Whichevercomesfirst．

C001antisflammable．

induce vomiting immediately， WaSh your mouth，drink a10t Of

mayusetapwatera10ne．Do notuse river water or well water for this

PurPOSe；Otherwise the englne Or radjatormightbedamaged． Whenanambienttemperaturebelow OOCor320FisanticIPatedatstarting， make sure to add antifreeze into the

Keep away from open flame when hand（ing the c001ant． Do not SmOke． 1ti＄POi＄OnOu＄．Never drinkit．1f you ＄Wa owed it accidenta y，

A cAUT10N lf the cooLantis not available，yOu

COOlingwater．

CONCENTRATJON AND CAPACITY Unit：liters（USgal）

30％

40％

50％

Water／COOlant

Water／coolant

Water／coolant

14．0／6．0（3．7／1．6）

12．0／8．0（3．2／2．1）

10．0／10．0（2．64／2．64）

Children．Make＄ure the container

E835 （total：29Cor7．7U．S．gal） 20．3／8．7（5．36／2．30）

17．4／11．6（4．60／3．06）

14．5／14．5（3．83／3．83）

loca［requirements．

E840 （total：31Cor8．2U．S．gal） 21．7／9．3（5．73／2．46）

1臥6／12．4（4．91／3．28）

15．5／15．5（4．10／4．10）

Water．

The coolant shou］d be＄tOredin a PrOPer COntainer and securely CaPPed． Keep out of reach ot

isproperlymarkedaccordjngtoa

E830 （total：20Bor5．3U．S．gal）

Ambienttemperature atstarting

morethan−100C Or140F

morethan−250C Or−130F

morethan−400C Or−400F

The concentratjon should beselected properlyaccordingtothe ambienttempera− tureatthetimeofstartingthe10ader．

−132一

MAINTENANCEOFTLRES AND WHEELS

AIR VALVE

WHEELS

Adamagesairvalvewi causethetire Do notleave mud or feces on tires．1f PreSSure tO drop（leak）．Make sure to

Left for a10ng Period of time，they w‖

Tire＄ are One Of the most

Check the air valves． Remember to

eatinto tire rubber to cause cracks，

important components of the Whee110ader；they sustain the

］eakagew‖result．

thus resultingln an aCCident．Waste away mud or feces at the end of the

A wARNING

install the valve cap otherwise air

Weight of the10ader，tran＄mit the

day swork．

a eviate shocks from the road

A wARNING

driving force and braking force， Surface，and help the Loader to

Thedisa＄＄emblyofatireorwheeL require＄ SPeCiaI＄ki

turn．

．A＄k a

＄PeCiali＄t Or yOur10CaITCM

Neglect ofthe maintenance ofthe tire＄WiLlleadtopoorperformance

dealer．

Ofthe10ader．Aflattire can cau＄e

SeriouslnJuryOrdeath．

Forhandlingtires，SeePageS62to64．

TIRE］NFLAT10N PRESSURE The tire inflation pressure must be as SPeCified，nOttOOhighortoolow．

Seepage62．

TIRE DAMAGE Checkthe tires fordamage，eSPeCially forcracks．RepLaceanycrackedtireas SOOnaSPOSSib［e．

TlRE WEAR Checkthetiresfortreaddepth，uneVen Or undue wear．The10aderwjth aworn

tire will not be able to get sufficient drivlngOrbrakingforce，Seepage64．

t133−

PER10D［CAL REPLACEMENT OFSAFETYPARTS ln order to perform safe operation， importance of the preventive mainte− nance of the loader cannot be

Safetypart＄tObe Replacement interval replaced at periodic intervals

OVeremPhasized．EspecialJy，the parts

listed in the table on the right must be replaced periodicallysincetheyarethe mostimportant parts forsafe operation

OftheLoaderandsafetyoftheoperator． Moreover，although these safety parts areJiabJe to deterioratein the course of

time，itis difficult to determine by Ordinary maintenance operations Whether they are beyond their respec− tive servicelimits．The safety parts must be repJaced with new ones when their respective service）imits have been reached，eVeniftheirappearance isingoodcondition． For replacement parts，be sure to use genuineTCMparts．

lf any defectis foundin any of these PartS，it must be repaired or replaced With a new one，eVen before the predetermined replacement period is

Fuelhose

every 2 years

reached． 1t should be remembered that the re−

Brake valve rubber PartS

every 2 years

formed at the user

Wet brake piston D−ring

every 4 years

thatit has nothing to do with the re− P［acement which would arise from a WarrantyClaim．

Split cylinder piston CuP（Note）

every 3 years

Brakehose

every 2 years

SteerJngCyIinder every4years

PaCking，Seal， ○ −ring

Steering cylinder hose

Boom cylinder hose （tailside）

every 2 years

every 2 years

Bucketcylinderhose every2years taiIside （） Note：E835，E8400nJy

−134−

Placementofsafetyparts must be per− s risk and cost and

LlST OF LUBRlCANTS AcAUT！ON ・DonotmlXlubrjcantsofdifferentbrands；Otherwisetheperformanceofthe10adermightbeadverselyaffected． ・LocaLrefinedoiLsandcoolant，Oranti−freezedonota

owforthesameoperationperiodsdesignatedinthismanual．

Somemustbechangedmorefrequently． ・Multi−Vjscosityoi暮Sal10WaWidertemperaturerangeforoperationbutmustbechangedmorefrequentlyastheadditivethatprovidesth

multi−ViscositygraduaIlydeteriorates10Werlngtheviscosity．Degradationofviscosityatthehighertemperaturescanbeverydetri

tothehydraulicsystem． Section

Lubricantto beUsed

Prevailing Ambient Temperature

Grade of Lubricant

Shell

SAE30CC Rope aSXoil 00C（320F）＆Above Engine Crankcase

EngineOiL 00C（320F）to−250C（−130F）

HydraulicOi［Tank Wear−reSistant HvdraulicOil −250C（−130F）＆Above

Transmission

EngineOil

Axle

Gearoil

BrakeOi卜Supply Tank EngineOil

lSOvG320r

Tel山SOi132 MobiLDTE24 RimulaXoi110W

TemperatureUse LithiumBaseMulti− Consistency Gr甲Sefitting

No．10r2

Grease −100C（140F）＆Above

Esso

RPMDe102000r

RandooilHD32

SAE30

Nuto−H−32

RPMDe103000iLlOW

RandooilHDAZ

EssoLubeDX

ExxonD−310W

Nuto−H−32

MobilgreaseJL（2）， A［bania

Mobilgrease77（2）， Mob‖ux（2） ， MobiluxEP（1，2）

Number： NLGl

Low Temperature UseLithiumBase Multi−PurPOSe

MobilDelvac131010W Mobil lube HD80W−90

SAE5W−20 Tel】usoilT37 MobilDTE15

Normal

PU「POSeGrease

MobilDelvacllOO

SAE30 0「1200SAE30 100SAE30 SAE30CD RimulaXoil MobilDelvac1330 RPMDe103000il ExxonD−3SAE30 SAE30 SAE30 SAE30 SAElOWCC RopeIlaSXoiL 1W MobilDelvacllOO r121W RPMDe102000r 11W EssoLubeDXlOW 0 O000 000 SAElOWCD RimulaXoil MobilDelvac1310 RPMDe103000iI ExxdnD−310W 10W 10W 10W

SAElOW 00C（320F）to−250C（−130F） SAElOWCD −100C（14OF）＆Above SÅE90 −100C（140F）to−250C（−130F） SAE80W −25OC（−13OF）＆Above

BrandofLubricantSpecified Mobil Texaco

greaseRA（2）

MobilithSHC15

Beacon325（2）

Dilution：30％

Radiator

LongLifeCoolant

GLYCO−SHELL MobilLongLife Coolant

FuelTank

−400Cト400F）＆Above Dilution：50％ FUELRECOMMENDAT10N−DIESEL Usedieselfuelat40cetaneratingorhigher． SuitableareallusualdieselfuelsinlinewithSAENo．2−D，BSClassA・1，andDIN51601．

AF ENGlNE COOLANT

ESSO LONG LIFECOOLANT

SAE（SOC（ETYOFAUTOMOTIVEENGINEERS） BS（BR［TISHSTANDARD）

DIN（DEUTSCHEINDUSTRIENORMEN）

（Note）TheE830andE840areequippedwithanenginewithaturbocharger．TheenginecrankcaserequiresClassCDengineoilforlubrication． −135−

0］LCAPACITY Unit：liters［USgal】

Differentiallfjnalreductiongear

ー136−

TROUBLESHOOTING GU］DE Forcomplicatedcheck＄，rePairs，andchange＄underlinedinthe

Remedy

column，COnSuLtyourlocalTCMdeal

ENGINEANDALLLED PARTS Remedy

Probablecause

Problem

・Shiftleverinforwardorreverseposition

Shiftintoneutral．

Battery is dischargeded

Chargethebattery．

Low fuel levelel ・AirmixedinfueLsystem ・lnjectionpumpornozzIedefective ・Engineisnotpreheated ●Starterdefective ・EnglneStOPSOlenoiddefective

Addfuel．

Englnedoesnotstop．

Starter switch defectiveve ・EnglneStOPSOlenoiddefective

RepalrOrrePlace． RepalrOrrePlace．

lnjection pump defectiveve ErraticidLingspeed

・Airmixedinfuelsystem ・lnjectiontimlngandspraypatternimproper

RepalrOrrePlace． Bleedairoutofsystem． Repairorreplace．

●Lowcoolant［eve10rIeaks

Addcoolant，RepalrOrrePlace，

Clogged radiator corere

C］ean．

・Radiatordamagedorcorroded

RepalrOrrePlace，C］eaninside．

EngIneishardtostartor doesnotstartwhenstarter

SWitchisturnedto

START．

EngIneOVerheats；COOlant temp．gaugeregistersinred area

●Thermostatdefective

Radiator cap defectiveve ・V−belt100SeOrdamage ・C10ggedmuffLer

Bleedairoutofsystem． Repairorreplace． RepalrOrrePlace． RepaIrOrrePlace． RepalrOrrePIace．

Repairorreplace． Replace． AdjustorrepLace． Clean． Reduce10ad．

・Over10ading

−137−

（COntinuedfromprecedingpage） Pro即em

Blackjshco10rOreXhaust gaSeS

lnjection pump defectiveve lnjection nozzle defectiveve

RepalrOrrePlace．

・LowengIneCOmPreSSionpressure ・CToggedaircIeanerelement ・Turbochargerdefective（E830，E840）

AdiustvaIvecJearance．

・Airmixedinfuelsystem

Bleedairoutofsystem． Repairorreplace．

lnjection pump defectiveve Lowoutputunder［oaded COndition

Remedy

Probablecause

RepalrOrrePIace・ C（eanorrepIaceelement． RepalrOrrePlace・

・Jointbottstrainerctogged

Clean．

lmproper injection timingng lmproper spray patternrn

Adjust，rePalrOrrePlace．

・AircleanerelementcJogged ・Turbochargerdefective（E830，E840）

RepalrOrrePJace． CleanorrepIaceelement． RepaIrOrrePlace．

BODY Problem

Probablecause

・Parkingbrakeisapptied

●Transmissionoillevelis10W ●Transmissionfuseb10WnOut The］oaderwon

tstartor

moveinaparticulargear

Charging pump defectiveve ・ShiftJeverisnotsecurelyengaged ・ClutchinthatgearissllPPlng ・Transmissioncontrolelectriccomponents defectiveorwirebroken

−138−

Remedy Reteaseparkingbrake． Addoiltospecifiedlevel． Checkandreplace． Checkandreplace． Operateshiftleverproperly． Checkandreplace． Checkandreplace．

（COntinuedfromprecedingpage） Problem

MaIfunctionofdown−Shift SWitch

Transmissionoiltemperature gaugepointerregistersin redzone

Noisytransmission

Noisydifferentialorfinal reductiongear

・Down−Shiftswitchorwinngdefective

CheckandrepLace．

●TransmissionoilleveIisIow

Add oil to specified level.

・TraveIlngSPeedrangeisimproper

Useproperspeedrange・

Loader is abuseded

UseLoaderproperly．

・C10ggedoilcooler

Clean．

・Lowoi［Ieve10ruSeOfimproperoiI ・Brokengearorbeanng

AddtospecifiedleveLorchangeoil．

Squeakybrake

Draintransmissionandcheckfor

foreignmatterinoiLDisassembleand Changeparts． ・Lowoilleve10ruSeOfimproperoil ・Worngearordamagedgeartooth

Addoiltospecifiedleve10rChangeoi［．

Worn brake disksk

Checkandreplace． AddoiltospecifiedleveI． Usespecifiedtypeofbrakeoil． Bleedairoutofsystem． ReplaceD−ring Checkandreplace．

●Lowbrakeoillevel

Noorpoorbrakingactionis PrOducedbypresstngbrake Pedal

Remedy

Probablecau＄e

・Useofimproperbrakeoil ・Airmixedinbrakeoilsystem ・WornD−ringofwetbrakepiston ・DamagedpipLngOfbrakeoilsystem ・AxlehouslngbreathercIogged ・Useofimpropergearoil ・BrakehouslnggearOillevelislow ・BrakehouslnggearOildeteriorated ●Brakediskwornorhardened

−139−

RepIacegear．

Cleanbreather．

Usespecifiedtypeofgearoil． Addgearoil． ChangeoiI・

Checkandreplace．

（COntjnuedfromprecedingpage）

Noorpoorparkingbrake

・MaIfunctionofstopvalve

effect

Worn brake disksk

Repairorreplace． CheckandrepIace．

・lnsufficientdischargefromsteerlngPumP

Hardsteenngoruneven Steenng

ToomanybubbIesappearin hydrauIicoil

Low oil levelel

・Lowtireinflationpressure ・Unevennessoftirepressureamongtires ・Malfunctionoforbitro［orpr10rityvalve ・lmproperqualityofhydraulicoil Low oil levelel

・Airmixedinoilcirculationsystem

Cleanorrep［ace．

Addoiltospecjfiedlevel． Replacepump． RepalrOrrePlace． Repairorreplace．

・Reliefpressureislow（duetoadefective

COntrOIvalve） ・Useofimproperoi10rOiLisdeteriorated

Main pump defectiveve ・Cavitationinmainpump

BuckethasnaturaltiItor

boomshavenaturaldrop

ChangeoiI． AddoiltospecifiedLevel． Bleedairoutofsystem．

●Lowoilleve（

lnsufficient pump dischargege Lowhydrau［icpressure，Slow

Replacepump． AddoiltospecifiedleveL lnflatetiretospecifiedpressure． Adjusttoeventirepressure． CheckandrepIace．

・HydraulicoiltankfiltercIogged

●Malfunctionofcontro＝ink

bucket／boomoperation

Remedy

Probablecau＄e

Problem

・OiJ［eaksfromhydraulichoseorpiplng ・Sealswornordamaged ・Cy＝nderinnersurfacewornordamaged Defective control valveve

−140−

Checktypeofoilandchangeoil． Checkandreplace． Checkhydraulicoiltankcapand repIace． RepalrOrrePIaceparts． Rep［aceparts．

CorrectorrepIaceparts． Repairorreplace．

lNFORMAT］ON

lNFORMATlON

lNFORMAT10N SPECIFICAT10NS

■ .142

NAME PLATE＆SERIAL NUMBER ．145 ENG］NE SERIAL NUMBER………‖…．．146

WRITE DOWN YOUR LOADER DATA HERE −141−

SPECIFICAT10NS 画

Unit＝mm（in・） BucketCapacity：

1．3m3（1．7yd3）

OperatingLoad：

2080kg（45861bs）

TravelSpeed：

【fwd］

［rev］

1st；

7・5km／h（4・7mph） 7．5km／h（4．7mph）

2nd；

13・7km／h（8・5mph，）13．7km／h（8．5mph）

3rd； 34・5km／h（21・4mph）34・5km／h（21．4mph） Gradability

250

73．5kN（7500kg）（165381bs）

Maximum Tractjon Force：

EmptyLoaderWeight：

6780kg（149501bs）

Englne： lSUZU

Model

︵寸．ののL︶

Ratedoutput：

1︵c．￠

︵甲∽トこ○等寸

TotalDispIacement

A−4BGIT

DieseIenglne

4．329β（1．14USgd）

85．1HP（63．5kW）at2100min−1（rpm）

Battery：

24V（2pcs12V），80Ah

Tire（front＆rear）：

16．9−24−10PR（tubeless）

Size： lnflationPressure：

Standard；235kPa（2．4kg／cm2）（34．1psi）

Dimen＄ion＄are glVen for the standardloader with a （236．2） （237．4）

rever＄ible cutting edge bucket ofl．3 m3（1．7 yd3） CaPaCity（ROPScanopyisoptional）．The＄PeCification＄

aresubjecttochangewithoutnotice． −142−

［車重］

Unit：mm（in．） BucketCapacity：

1．6m3（2．1yd3）

OperatingLoad： TraveISpeed：

2560kg（564≡‖bs） ［fwd】

【rev］

1st； 7・5km／h（4・7mph） 2nd；13．Okm／h（8．1mph）13，5km／h（8．4mph） 3rd；21．5km／h（13．4mph）22．Okm／h（13．7mph） 4th；34．5km／h（21．4mph）35．Okm／h（21．7mph）

Gradability MaximumTractionForce：

250

88．2kN（9000kg）（19845Ibs）

EmptyLoaderWeight：

8460kg（186541bs）

Englne： Model

TotalDisplacement ︵N．CNこOCLC

くD こ．（り

寸の▼−⊂〉くrm、￣′）U守50：芽のC〉

Ratedoutput： Battery：

2700（106．3 6350（250）− 6370（250．8）

A−6BGl

DieseIengIne

6．494β（1．72USgal） 107．5HP（80．2kW）at2300min−1（rpm） 24V（2pcs12V），80Ah

Tire（front＆rear）： Size： lnflationPressure：

」

lSUZU

18．4−24−10PR（tubeless）

Standard；216kPa（2．2kg／cm2）（31．3psi）

Dimensions are glVen for the＄tandard10ader with a rever＄ible cutting edge bucket ofl．6 m3（2・1yd3） CaPaCity（ROPScanopyi＄OPtional）．Thespecifications are＄ubjecttochangewithoutnotice・ −143−

［車重］

Unit：mm（in．） BucketCapacity：

1．9m3（2．5yd3）

OperatingLoad： TraveJSpeed：

3040kg（67031bs） 【fwd］

【rev】

1st； 8・Okm／h（5・Omph） 8．Okm／h（5．Omph） 2nd；13・5km／h（8・4mph）14．Okm／h（8．7mph） 3rd；21・0、km／h（13・Omph）21．5km／h（13．4mph） 4th；34．5km／h（21．4mph）35．Okm／h（21．7mph）

Gradability MaximumTractionForce：

250

98．OkN（10000kg）（220501bs）

EmptyLoaderWeight：

9620kg（212121bs）

Englne： Model

lSUZU A−6BGIT

TotalDispIacement Ratedoutput： Battery：

Dieselenglne

6．494β（1．72USgal）

122・2HP（91．1kW）at2200min 1（rpm） 24V（2pcs12V），80Ah

Tire（front＆rear）： Size： lnfIationPressure：

17・5−25−12PR（tubeless）

Standard；319kPa（3．25kg／cm2）（46．2psi）

Dimen＄ions are glVen for the standardloader with a rever＄ible cutting edge bucket ofl．9 m3（2．5 yd3）

CaPaCity（ROPScanopyi＄OPtional）．The＄PeCification＄ are＄ubjecttochangewithoutnotice． −144−

NAME PLATE ThenameplateglVeSinformationabout

MACHlNE SERlAL NUMBER Themachineserialnumberisimprinted

MODEL，RATED LOAD，OPERATING

On theleft side of the front frame．1tis

animportant pleCe Ofinformation used for registration．Use caution not to damageit．

WEIGHT，and SERIAL NUMBERofthe 10ader．

A NOTE

Usecautionnottodamagethenameplateandimprintedserialnumber・

Repairthe name pLateif damaged or peeled．Do not try to modify the serialnumber by

Welding． When ordering parts or repalris needed，gLVe uS yOurIoader modeland serialnumber・ Write down yourloader model，10ader serialnumber，and englne SeriaL numberin the WRITEDOWNYOURLOADERDATEHERE columnonpage147． −145−

ENGJNE SERIAL NUMBER Thefigureaboveshowsthelocation of theengIneSerialnumberontheE830． The engIne Serialnumberisimprinted Onthecylinderb10Ck．

Thefigureaboveshowsthelocationof the engine serial number on the E835 and E840．

The englne Serialnumberisimprinted on the cylinder block under the engine Oilfi port at the right side of the loader．

−146−

WRITE DOWNYOUR LOADER DATAHERE

Memo

LOADER MODEL LOADER SERIAL NO． ENGINE SERIAL NO． LOADER NO． SUPERVJSER，S NAME DATE OF PURCHASE

DEALER，S NAME WORKSHOP，S NAME PHONE

ー147−

No．OW−640DE

lSSUED：JANUARY，1996 REVISED：MARCH，1996 REVISED：JULY，1997 REV SED：JULY 1999

INTERNAT［ONALMARKETLNGDIVISlON：

TCJmc。R，。RATI。N 1−15−5，Nishj−Shimbashi，Minato−ku，Tokyo lO5−0003，Japan FAX：Japan＋8l−3−35918152，3−35918153

A‖rightsreserved

99．7〜．R5324

OT−1107030（TA）PrintedinJapan

丁伽。。。．。。A，旧