TCM L50-3 Wheel Loader Operation & Maintenance Manual OW-682DE - PDF DOWNLOAD

No．OW・682DE

⑨阿武髄翫コロ⑨M＆ さ二三二三〒≡Ⅹ二三ニミ3≡

さ二三エこ二三二

WHEEL LOADER （Seria‡No・02101andafter）

A

上51フ＿タ

ltistheresponsibi［ityoftheOperator＆Supervi＄OrtOreadandunderstandthi manua義． Protecttheearthandbekindtoyour暮Oader．

TCMCORPORÅTtON

FOREVVORD ThisManualwaswrittentoprovidetheowner／OPeratOrWithinformationaboutthesafeoperationand

maintenanceofyourwhee‡10ader・ReadthismanualthoroughIyandbecomecomplete［yfamilja

the10aderbeforeusJngit．rfyouhaveanyquestions，SeeyOurdeaIer・

Duetoimprovementsindesign，itispossiblethatthedescriptioncontainedhereinmaynotcompJetely applytothc10aderdeliveredtoyoul Beforeoperatingthe［oader，besuretoreada

ofthedecalsonthemachinewhichgiveadviceab

Safecareandoperationofthe［oader，Damagedormiss［ngdecalsshouldbereplacedwithnewon ThisManua‡mustbekeptwiththeloader． Safe operation means the operator must be qua＝fied．Aqua［ified operator must have train蔓ng and

POSSeSSanyrequiredlicensestooperatethismachine・

lfthe蔓oaderistobe蔓eased，loanedorso】dtoanyone，thismanua暮mustbewiththemachine・

Do nottryto modifyyour蔓Oader・lfanyfai‡ureoraccidentoccursduetomodification ofthe Loade Withoutpr暮OrWrittenconsentbyus，yOumightvoidyourwarranty▲

ThisManua［usesthefol10WIngSafetyalertsymboIs．Whenyouseethosesymbo］sinthetext，f

thesafetymessagetoavoidpersona＝nJuryOrdeath・

Fai［uretofo暮暮OWtheinstruction＄intheme＄＄ageW‖causeaseriou＄aCCidentordeath・

A wARNING

Fa‖uretofo owtheinstructionsinthemessagemightcauseaseriou＄aCCjdentordeath・

a CAUTlorU Fai（ure to fol10W theinstructionsin the message may cause personallnjury Or damage to the loade「．

⑳＝Actionswhichareprohibitedordangerous・

CONTENTS SAFETY暮NSTRUCT暮ONS

1 STORING THE LOADER 6 DAILY STORING LONG−TERM STORAGE

DECALS（MACHINE SIGNS）ト QUALlFlED OPERA‑TOR AND REGULA‑TIONS SAFETY COMPONENTS

■ 84 84

10 0PERATING THE LOADER AFTER LONG一 85

11 TERM STORAGE:E:

■ MAINTENANCE

OPERAT10N

SAFE SERVICING AND 暮NSTRUMENTSAND CONTROLS…．．．………．16 MAINTENANCE 14

00 00

PICTORIAL NOMENCLATURE‖‥……．…‥…

6 4 2 5

BREAK−JN PERJOD

3 5 3 5

BEFORE START義NG THE ENGINE‖‖…．．暮．…

ENG［NE COMPARTMENT．．．．．．…………．…．．…‖

PER10DICJNSPECTJON

J．

PERlODICINSPECT10N LIST．…‖…．．．…‖．．．

7

2

2

1

1

1

98

1

DUMPlRIG LEVELING BULLDOZ．NG SNOW REMOVAL H01STING THE LOADER

5

ALEVELSURFACE）

6 77 78 79 80 80 80

GROUND DIGG［NG（DJGGING ON

6

BEFORE LOADING DIGGING

6

■ ……… 70

1

5

HANDL暮NG T［RES

1

4

…

1

AN EWlERGENCY

1

1

MEASURESTO BETAKEN暮N

1

TOWING

0

TRANSPORTING THE LOADER…‥…‖…．‖‥．

1

TRANSM［SSlON

LOADING OPERATION

1

HANDuNG LOADERS WI丁目AUTOMAT暮C

100HOURS CHECKS 250 HOURS CWECKS 500 HOURS CHECKS 1000HOURS CHECKS 2000HOURS CHECKS MAINTENANCE: OF AIR CONDITlONER

8

LOAD∈R

0

50日OURS CHECKS

STARTING AND STOPPING THE

．W．

1

（EVERYDAY）CHECKS

0

BEFORE STARTING 0

START暮NG丁目E ENGINE AFTER START［NG THE ENGINE‖……．．．．

SAFE LOADING OPERATION…………

．．

1 5

SAFE TRA∀EL暮NG

5 9

LOCAT暮ONS OF FLOATING PINS……‖．…

−

TRAVELING

GREASE F（TT（NG LOCATfONS………………，

4 9

3535

3 9

COND］TlONER AND RADlO

HANDuNGIN COLD WEATHER……

2 9

LOCAT暮ONS OF F［LLER PORTS……‖．．……．．

ROPSCANOPY，CAB，AIR

MAINTENANCE OF BATTERY………．…………129 MAINTENANCE OF C00LANT…．．t．t……．

．

MAINTENANCE OFTIRES AND WHElELS

PERIOD暮CAL REPLACEMENTOF

SAFETY PARTS uSTOF LUBRICANTS OIL CAPACiTY TROUBLESH00TING GU＝〕E

．．‖…………．

1NFORMAT10N SPECJFICATJONS

．．136

■

NAME PLATE＆SER］AL NUMBER

ADJUST暮NG BUCKETAUTO−

ENGINE SERIAL NUMBER…‥…．……‥‖‥…．．．141

LEVELLER

WRITE DOVVN YOUR LOADER DA1‑A HERE lSUZU ENGlNE VVARRANTY STA‑TEMENT MAINTENANCE LOG NOTES

，131

SAFETYINSTRUCT10NS

SAFETYINSTRUCT］ONS

This safety alert symbolis used forimportant Safety messages．When youseethis symbolin this manua［，fo暮暮OW the precautions gNenin Safety message to avoid persona暮 暮njury Or death．

1tisimportant to abide by safety ruLes for your

felLowworkersaswe

asyourself．

The SAE J153 guidelines contain safety instructjonsforthe operatorsofoff−rOad working equLPmentandagrlCultura暮tractorsunderthetitle Of OPERATOR PRECAUTlONS． The portion of

those safety instructions which apply to the OPeration of wheel10adersis presented on the

PageSthatfoLlow．ReadthemcarefuI［yandfo暮［ow theinstructions．

（SOurCe：SAEJ153．Revised，May1987），

Reprinted with permission from SAE J153 O 1987SocietyofAutomotjveEngineers，lnc．

Basic safetyinstructions are describedin pages that fo ow．Read them carefuIly and fol10W the instructions．

This manua（also covers SAFE TRAVELING， SAFE LOADING OP∈RAT10N， and SAFE SERVICE AND MAINTENANCE

．Read them

Careful［y，tOO，and become fam＝ar with your 10ader s trave暮ing，蔓Oading，and servic（ng．Safety

isyourbusinessandanelementofprofit．

The marking

On the pictures means actions

thatareprohibitedordangerous． The pictures have been drawn based on our medium−Sized wheelloaders．

SAFETY lNSTRUCTIONS

3．PERSONNELPRECAUT［ONS：

4．5 Remove a［［［00Se Objects storedin the

machine．Remove al10bjects which do not 3．1Avoidloose fitting c10thjng，100Se Or beLongin or on the machine andits

uncoveredlong hair．jewelry and100Se

equipment．

PerSOnalarticles．

3．2 Knowarld use theprotectiveeqしJipnle11tthat is to be wom when operating this Loaderl

Hard hats，PrOteCtive gIasses，PrOteCtive Shoes，g］oves，refLector type vests，reSPIra− tors and ear protection are examp蔓es of typesofequIPmen＝hatmayberequired・

5，MOUNTINGANDDISMOUNTING PRECAUT10NS： 5．1Usetherecommendedhandhoklsandsteps With atleast three points of support when

getting on and off the machinelKeep stcps

3．3 Do not rush．Walk．do not rしIn．

3．4 Knowand usethehand signa］srequiredfor

and platform c［ean，Facetheaccesssystem WhenclimbirlgしIPanddown．

Particular jobs and know who has柚e responsibility for signaling.

4．OPERATOR−GENERALPRE−

CAUT10NS： 4．11tistheresponsib

ityoftheoperatortoread

andunderstandtheOperator−s ManuaIanc Otherinformation provided and use the

COrreCt OPerating procedure・Machines Should be operated only by qしJalifiec OPeratOrS1

4．2 Wear the seat belt to maximize the

PrOteCtion capabiIity of a ROPS（RollOver Protective Structure）canopy when the machineissoequipped． 4．3 Do notpermit riderson the machineifthere is no manufacture s designated p［ace for a

5．2 Donotjumpoffthemachine． 5．3 Do not dismount whi］e the machineisin motion．

rider．

4，4 Make sure that alIprotective guards， CanOPleS，doors，etC．arein place and SeCure．

2

SAFETYINSTRUCT暮ONS

6．START暮NGANDSTOPP［NG

6．8 Parkthe machineonlevelgroundwhenever

POSSibIe and appIy the parking device，On

PRECAUTJONS：

grades，Parkthemachinewiththewhee暮sor

tracksecureJyb］ocked． PerSOnne‡who may be serviclng the 6・9 Beforeleavlng the operator s station，P．aCe the transmissionin the park position as machineorareinthemachine spathpriorto

6．1Walk around the machine and warn a暮暮

SPeCified by the manufacturer，暮ower the

Starting．Do not start un川a‡‡personnelare

eqしJipmenttothegroしHldorpしItin thelocked

ClearIyawayfromthemachine．

POSition，disengagethePTO，Settheparking

deviceandshutofftheenglne．

6・10 Remove the starter key or disconnect

SWitch key whenleav暮ngthe machine ParkedorしHlattended．

・

6．2 Check that the parking deviceis applied， P［ace the transmissionin neutra10rParkas

gagethePTObeforestartingthemachine． 6．3 Adjust，SeCureand［atchtheseatandfasten theseatbe暮t（ifprovided〉beforestartingthe machine．

7．OPERATING PRECAUT］ONS： 6・4Startandoperatethemachineon［yfromthe OPeratOr−sstation．

6．5 Do not bypass the machine s neutraトstart SyStem．The neutraトstart system must be repairec＝fitmaJfunctions． 6．6 Use jumPer Cables on暮yin the recom− mendedmanner．‡mproperusecanresu［tin

battery exp［osion or unexpected machine motion．

7．1Check brakes，Steenng and other machine COntrOr devicesin accordance with the

manufacturer sinstructions pnor to starting OPeration・Observe allgauges or warnlng instrumentsforproperoperation義Operateall COntrO［s toinsure proper operation，lf any malfunctions are found，fol10W the shutdown PrOCedure of paragraph6．9，and report the malfunction for resolution．

6・7 Do not operate the eng暮nein an enc蔓OSed areawithoutadeqしIateVentilation・

3

SAFETYINSTRUCT10NS

7．21f a failure that causes10SS Of controIsuch ELS Steering．service brakes or engirle

OCCurS．StOP the machinels motion as

quickly as possibLe・follow the shutdown

7．10Watch for bystanders and never a＝ow anyonetobeunderortoreachthroughthe nlaChine and壷ts equipnlent While operat− ing．

PrOCedure of paragraph 6・9，and keep machine securelyparked untiLthe nlalfしHIC− tionis corrected or the machine can be

SafeIytowed．

7．3 Understand the machine

slimitations and

keepthemachineundercontrol・

7．4 Drive the machine with care arld at speeds COmPatib（e with conditionsIUse extra CaしJtion when opcrating over rough ground1

0nSlopes．andwhenturningthemachine1

7．5 Note and avoid a）＝1aZards and obstructjons

SuCh as ditches．undergroしIndlines．trees・

cliffs．overhead electricalwires or areas

Whcllelhereisdangerofastide・

7．11Select a gear that willprevenlcxcessive SPeed when going dow11hi ・Do not coast downh‖．

7．12When roading a machine，know and use the signaling devices require〔lon the machine． Provide an escort†or10ading Whererequired、

7，130n machines withindependently operated Wheelbrakes．lock the brake pedals togetherwhen roadi−1gtOPrOVideequatized brakeapplication．

7．14 Use the reconlmended transport devices WhenroadingthenlaChhle1 7．15Use the approved drawbar and／Or attaCh− ment point when using the machine for 7．6 Carry（oadsin reconlmended positions for towing．1f a cable or chainis used・keep

nlaXinlumStability．

7．7 Neverlift10adsinexcessofcapacity． 7．8 Use the recommended machine baHast and COunter−Weighting・

7．9 Knowandunderstandthejobsitetrafficflow PatternS and obey fJagmen．road signs and SignaLs、

PeOPle away from the tow ＝ne（See ParagraPh8．12）1

8．MAINTENANCEPRECAUT10NS： 8．1Do notattempt repairsし一nlesstrained・Refer

to manuals and experienced repail−perSOn− nelforhelp． 8．2Wearprotective glasses and other required safety equipment when servicing or repairing the machine．

8轟3Wearg10VeStOPrOteCthandswhenhand［ing Cable．

8．4 Disconnectthebatterybeforeworkingonthe electricatsystem・

4

SAFETY［NSTRUCTIONS

8，5 Avoid［ubrication or mechanica［ adjustnlentS

8．12When necessary to tow the machine，do

not exceed the recommended tow［ng SPeed．Be sure the towlng maChine has Sufficientbrakingcapacitytostopthetowed

With the machine jn motion or the englne OPerating．1ftheeng［nemuStbe納operation

to make certain adjustments，

Place the

load，［f the towed machine cannot be

transmissionin neutral，aPP蔓y the parking devjce，P［ace the equIPmentjn a safe POSitjon，SeCure‡y b10Ckthe whee蔓s and use extreme caution． 、

一

■

ノ

braked，a tOWbar must be used or two

towlng maChines must be used − Onein

front pu＝ng and onein the rear to retard．

Avoid towing overIong distances（See

︑

ParagraPh7．15）． 8．130bservepropermaintenanceprocedures， 8．14Whenever servic暮ng Or rePlacIng hardened PlnS，etC．uSeabrassdriftorothersuitable

materiaIbetweenthehammerandpin． 8．15Keep the brakes and steenng systemsin

goo〔lope［latingcondition． 8．16Replace a暮暮misslng，i［legib［e or damaged Safetys［gnS．Keepa‖safetyslgnSC［ean． シ

9暮 FUELHANDuNG PRECAUTIONS： 9．1 Do notsmoke orpermit open f［ames while

fue［ingornearfue暮ingoperations， 8・6 Secure［y b10Ck the machine or any Never remove the fuel cap or refuel COmPOnentthat mayfallbeforeworkingon 9・2

gaso＝neeng‡nePOWeredmachineswiththe

themachineorcomponent．

englne runn‡ng Or hot．Nevera暮暮owfuelto SP＝onhotmachinecomponents． 9．3 Maintain contro10f the fue［fi［Ler nozz暮e

Whenfi ingthetank． 9A Do not用Ithe fueltank to capacity．Al10W

roomforexpansion．

8・7 Topreventunexpectedmovement，SeCure［y

block working e［ements when repalnng Or ChangingworkingtooIpartssuchascutting edges． 8．8 Never make repairs on pressurjzed

COmPOnentS，fIuid，gaS Or meChanjcar units un用 the pressure has been re［ieved accordingtothemanufacturer sinstructions．

819 Use extreme caution when ren10Ving

radiatorcaps，drainplugs，greaSefittingsor

PreSSuretaPS．Parkthe machineandletit COOldown before openmg a pressurized

9．5 Cleanupspi edfuelimmediately． 9．6 Tighten the fueltank cap secure［y．ShouLd 8・10Release allpressしJre before working on thefuelcap be［ost，rePEaceiton［ywith the SyStemSWhichhaveanaccumu［ator．Usea Orlg［nalmanufacturer sapprovedcap．Useof COmPartment．

PLeCe Of cardboard or wood to check for PreSSurizedleaks to prevent fIuid from

Penetratingtheskin．Repressurizeaccumu一

Iators with the proper gas according to manufacturer

s recommendations．

8・11Wherlinflating tires．use a self−attaChing inf［ation chuck with remote shutoff and Stand cJearofthe tire．

a non−aPPrOVed cap without proper venting

mayresu蔓tinpressurizationofthetank． 97 Neverusefue‡forcleanlngPurPOSeS， 9．8 Usethecorrectfue（gradefortheoperating SeaSOn．

−END− 5

DECALS（MACHINESIGNS）

DECALS（MACHINESIGNS） A wARNING

ii；e operator must read thewarnings on theloader andin this manualbefore trying to operate the loader.

There arethree kinds ofdecalsattached to theloader・OneS for operation ofthe10ader・OneS for

maintenanceofthe10ader．andoncsforsafety．Fo owtheinstructionsonthedecalsIDaワチge

missingdecaLsmustberep−acedwithnewones二A decalsareavailablefronlyOurauthorizeddeaLer・

ENGINE（RIGHTSIDE）

6

DECALS（MACHINESIGNS） Lモ・RightSideJnsidetheCab

t乏RightSidelnsidetheCab

・3・Left SideJnside the Cab R

Never touch engine and hydrauLic equIPmentS．Thosecomponentshave

been adjusted be†ore factory

Shipment・ 5（S920−5011l

④EngjneHood（near muffler tai］

二 旺

Piperight／left．nearradiatorcap）

萱 LeftSidelnside the Cab

？・LeftSidelnsidethe Cab

ち EngineHood（nearradiatorcap）

HotcooIantw川causeburn．

Donotopenradiatorcap UntilcooIor pressurehas decreased． AnduseheavyraganytirTle CaPisremoved．ら糾∞−527之l

思・Gri Support（right／left）

「9・RearFrame（right／left）， FrontFender（rightIleft）

⑩Lifting Lug Mounting Area

⑪F＝PortofFue［Tank

（4points）

FUEL

26629−12231

7

DECALS（MACHLNESIGNS） ・佗、FrontFrame（right／left）

こ汀Bucket（right／left）

A fali from bucket or Other equipment can CauSeinjury or death． Do not ride in bucket OrOn Other equipment． 汐8ヰ00一らZ70l

tli・HydraulicOiltank

rf5・HydraulicOilTank

Li3Both Booms

HYDRAULIC OIL 2ら629−1之24l

Compressedai＝州b加Of＝romoil

reservoir川ercapwhencapremov由．

摺壷岳 ・†5・Right Sideof Front

1？HydraulicOilTank

C即1CauSeinjuryonhandsorface・

Open仙erc叩Slowlybybreathjng a汗Iittlebylittl e． ＄640￠−＄28ら事

TORQUE CONV．0ル 之6629・12之5t

j匂RightSideofValve ControIBox （lnsideofCover）

Frame

CONDENSER RELAY RlO

Avoidinjuryordeathf「om

loss of ccntrol.

Disconnectsa†etylinkbefo帽

R5

8ACKしAMP PARKtNG LEVELER REしAY RELAY（2） RELAY

anyoperation．

R4

R9

Loader w川not ste￠rWith inst811ed． Sa紬tytink

R12

STOP REL兵Y

R8

・事Front Face of

G＄S RELAY

Valve Control Box R13

R3 HORN

RELAY

EM〔RGENCY

R2

R7 8UZZER RELAY R6

KtCKOUT

REしAY

Rll RELAY

Rl

訟LeftSideofFrontFender

RELÅY

Y（〉U MUST FOLLOW THESERUJES TO AVOIDSEVERE INJ〕RY OR DEAT‖TOYOL蓼RSELF AND O丁目ERS．

●Operateload即0ねyiftrainedand∂uthorizedbyyour 合間10yer．KnowOpe柑ttOn＆Malnt◎n8nCeM即Ua‡and al＝購雨く代1さS．

・S∂如ychecktoadereveryday．Donotsとa「tifdamaged orf8uttyこStOPi†prob】emssta「t・M8kesureROPSand Se8モbelta「eiヮp】aceandused・

●Rep8ir atlowedonlybytr8ined】authoriヱedmach8nics・ Useb￠0†れ】ock，Sa如ylinkβndpark事ngb「如帽1七r al repairs．

●St8yinseaもwhen8Peraモing・K叫handsandfeetin cab．Usegogglestha「dhai，WO「kshoes・

・Turn，Sとart，StOP，andhandieb80mSmOOthyandslow響y・

Carryboom【owandbuckettittedb農Ck・Donotpickup unb8」ancedor騨er−CaPaCity‡oads，

●Look油erey乱‡aregOi略Watchforp帥P‡e・drop−0ずfs・

holes，andelectriこa‡wires・ChせCkじ如「抑Ce苧a蓼I ar8und，lnCludingrear−OVerheきd，andbo￠m SWl噌・ ●Donot carrypass餅g8rSlnOrOnthe箋08de「

l！T UnderCupHolder

D8nOt ratSePeOPlewithboomorbucket・

●Ke印heavy end uph‖on∂狛ncl如s；traVelst柑ight

AVOtDSERIOUS椚JURIES OR DEATHCAUS【〇白Y SE糾FCEBRAKE 顆lしURE即FOLJOWtNG丁目ESER〕LES． 蔓 抽8y5∽n偉m触Ip8rki咤brak金】sset∂雨h￠は咤おfQr8Sも訂加g即g−れe 2．桐㌻奴ewar血豆蓼ight80me50れひralar爪鋪Und＝酢訂抽再【gen如，holdば蘭 aはrmsg￠8印 加ndreぬ㌍P8rkin貞brake￠rOPer8te蔓視由rw弓thwarⅧ咤Il糾 ‡≧lor由m s硯ndl略

3．蔓fbr融ew抑吋断筆耶SOnOrakrm5捌雨s血ringo鱒「摘恥血憎紬融

sモ呼l￠感er漬咽SerVICeOrP8rkingbrakes・lf榔n一喝doⅦttU「nO雪f−S如

4．加間＝撒感ぬ如拙摘描画簡甜． 5．1†甲種StQP5duringo戸倉ratれStOpload即雨h8utPumPjngbrakep細孔Or

8

upanddowninclin8S，

．Loader ro‡】0V即Canki‡ly8u．S‡o切子o「at】turRS andh8Zards ev即ij unl￠aded．St8y Cl舎ar Of edges▲ Use58atbeltandROPS．Staywithi8aderi＝to碓rturnS▲ ●Avoidfires．K呵lo8d針C箋舶nandremov◎81loi蔓一 郎a＄8，gra5S，0rOthermat8riaIfr8mtheen如eor exhaustar朗．R印air811如ksim−Ⅵedほte‡y・ ●

operさting18孟der郡dimm感atモーy咽め「もとoymr餌卵rV】SO「・

brakeo蓼Ipr￠∬ur8貞鍵＄血酬鱒iこ蜘 「由as如be†ore o 6．娩泳e乱購 brさkeiさfu抒

upordo岬，donotcrossonananかUse‡owgeさr

】08鹿「，う8．卸＿52

・ニ ＿

●Parko叫in8uthoriz￠dareas，neVe「Onindれ閃・ L8WetPark■ngbrake】b蔓ock erbo m脚db＝Cket，Pリtdir母Ctioncontr01in 5さ4￠○−ら282l

DECALS（MACHINESIGNS）

⑳LeftSideofFrontFrame

⑳LeftSideofFrontFender

YOU MUST FOJJOW THESE RUJES TC AVO［D SEVERE INJURY OR DEATト1TO YO〕RSEJF OR OTHERS

●Repair a霊towed8nly by tra】ned，authorized mech∂nics． ●KnowOperat10n＆Maintenance M8nUa‡be†0re Starti噌 repa】rS O「maint8n∂nCe．

●Use boomさock，Safety事ink，8nd parki噌brakeずor a‡l rePa汀S．

●Keep body，C事othi鳩and toois away f「ol¶hot o「 mov川g PartS and e蓼母Ctric8lcomponents． ．

●Keepenginecomp8「tmentC【ean； ●Run engine only椚We】‡venti；ated a「ea to avoid

POisonous exhaust gasses．

●Do not open radiator cap with engine hot， ●∪＄e C8rdboard to check for hydrauiicle∂ks，Wear gogg箋es and heavygぎoves． Replace al【steeri鳩SyStem hoses eve「y two years． 5弓400−528】l

・蚕FrontCover

⑳FrontFrame，Left

⑳RearFrame，Left

（iTFrontFrame．Left

GE ．両∴り N ‖ ■ ⑳TopofBattery（R＆L）

爵・lnsideofBatteryBoxCover（right／left）

ADANGER！！ ●HydrogモngさSP叩duぢedbytheba¶即yCan￠XP】od＆ Porl朗Sho珂CtrCu軋Pre∀ent印訂短． 帥即く血a喝垂れgせ怜ba伽叩OPenalIwjndowきOrdo＄00UtSi鹿． Fo璽‡ow伽‡nstrLICt毒OnS（；Or柁￠tlywhenu墾ing廿18booも蛤「甜b払． ●E】e￠廿○蔓y輪（Sl暮Iphl】ri￠Å￠id〉￠さuS08さeV財OburrI＄旭Oyぬ，Skiれ，OrClo伽ng・

Smoking・f‡ames，SParks，

l†柄∽輌池川㈹川鹿釦血即牒畔，血sモWithcddwater由nd剖沌kjmmedi8te

．

叩頭】滞18dY如．

See Operation＆Maintenance Manua［

for emergency starting and charging instructions．

Keep al‡metalaway from termina暮S

・Don虎U8etheba憤eryw暮Ⅶnth鋸如拍叫揮l￠V￠＝＄b頓知仰th￠LOWER しEVEJllM■YC■u■●■∩●叩畑山肌

・DoR東リsモthそb呵Wh臓腑eelee廿○吋teIeve‡始OVerthモUPPERL∈VEL， it一指y￠紬Sやthob8枕8rytO始8k．

to avoid shorts．

、51TopofBattery（R＆L）

Battery contains suIphuric acid

㊨K叩aWayfromnake椚ame，SParks，andci9are触・

Which w川 cause severe burns．

◎shjeld野郎Withgo離S■

1f acid touches skin or eyes，fLush immediate‡y with water and get

medicalhelp．

㊥Keepaw町fromchi伽n・

息Donota暮事OWCOntaCIwithe触ro】押． ◎R￠adin＄truCtionca帽fu■■y・

26629・12551

息腹ardousExp柚ve

哩Starter Motor

9

QUALIFIEDOPERATOR ANDREGULAT］ONS

QUALLFIEDOPERATORANDREGULATLONS QUAuFIEDOPERATOR MUST：

● GetnecessarylicenseandpermitandcarrythemwhenthcopcLratio−10fwheelloadcrsisregし一Iated bylawinyoしJrCOulltryOrState・ ● Avoidし一Singdrugsoralcoholicdrinkswhichimpairhisalertnessorcoor〔linationwhileworking

・ContactthedealerifhehasanyqしJeStionsaboutoperationoftheloader・ ● Get operator training before opcrating theloader・The operator t一・ai−1ing nluSt COnSist of a demonstration and verbaJinstruction．

・Startinanareawithoutbystandersifheisanewoperatorl ・Weartightfittingc10thing． ● Knowtheratedcapacityandweightofthe［oaderandthecharacteristicsofthe10aditistohandle，

SuChasitsspecificgravityandhazardousness・

OJIJyau抽Orfヱedper50nneJ油∂〃operaIe∂ⅣわeeJJoader・

REGULAT10NS TheoperELt（）rnlしIStCheck：

・RegしIlationson†heuseofawhee1loadera†theworkarea、 ・Noise−COntrOlrlegし1lations ・Exhaust−COntrOlregutations

・ReguJationsonworknearutHitysupplyline・

TheoperatorshallobservetherしJJesandreguJationsinusin9thewheeJJoader・

10

SAFETY CONlPONENTS

SAFETYCOMPONENTS

SafetyconlPOnentShelpprotectoperatorsandservicepersonne‡fromdangerduringwork・（F hom，SidevIeWmirror，andsafetylink，See

lNSTRUMENTSANDCONTROLS．

）

A wARNING Never try to remove the ＄afety components mounted on theIoader without the manufacturerlspriorpermission．Fai］uretodosomaycauseaseriousaccidentordeath．

ROPSCANOPY（Standard） TheROPS（RollOverProtectiveStructure）canopyprotectstheoperatorfromsevereinjuryord theeventofatip−OVer，

SEAT BELT

The seat belt protectsthe operatorfrom being thrown outofthe operator s seatin the eventofthe 10aderturn‡ngOVer．暮tisequlPPedontheROPScanopy． TheseatbeI＝unctionsasaunitwithaROPScanopy・lfyoufindeitherofthemdefectiveordamage

replaceitwithanewone．

A wARNING lftheloaderturnsover．replaceitsROPScanopyandseatbeltwithnewones．

BACK−UP BUZZER（Standard）

Theback−uPbuzzersoundswhenthesh椚Ieverisplacedintoreversegear．暮tisequ［PPedtole

WOrkmen and bystanders knowyou are backing up．1ftheworkareais noISyOrthereisanyperson

Whoishardofheanngln廿帽WOrkarea，itisadvjsabletojnstaI‡abeaconIightforvisua［warnJng．

EMERGENCYSTEER［NG（Optional）

Ifthe steering（main）pump fails to operate proper［y，this device activates the emergency steering PumPtOal10Wtheoperatortosteerthe．oader． Iftheemergencysteenngdeviceoperates，mOVetOalevel，Ouト0トtrafficareaimmediate‡yandrepal theloader．

NEUTRALLSTARTSAFETYSYSTEM（Standard） Theeng［neWOn

tstartunlesstheshift蔓everisinneutrar．1tpreventsthe蔓oaderfrom movIngabru

When thestarterswitchisturned on．

NEUTRAL LOCK（Standard） The neutra暮10Ckisasafetydevicewhich［ockstheshift［everin neutral．［thelps preventthe‡oader frommov暮ngaCCidenta暮Iybytheshif＝everunintentionaIfymovedorbyvandalism．BeforeleavIngyO ［oader，makesuretop暮acetheshiftIeverinneutralandengagetheneutral10Ck．

11

SAFETY COMPONENTS

FAN GUARD（Standard） Thispreventsthehandorfingersfrombecomjngentangledintheradiatorfanl

A wARNING Donotinspecttheradiatorfanwiththeenginerunningl

LI WARNlNG

lf the above safety components are provided as standard equipment・do not remove them

Withoutthemanufacturerls priorpermission． 1f you want toinstaLlany of the optionalsafety equipment given above．contact your authorized dealer．

ln addition to the safety conlPOnentS ShownこIbove・the fol10Wirlg Safety equipmentis optiona

avaiJabJefromyouraしIthorjzeddcaJer： ・Sunvisor（for10aderswithcabHStandard） ・Fjreextinguisher ・Be yguard（PrOteCtionofthebotton10ftheloade「l ● Tire chain ・SnlOkepot

12

y

OPERATION OPERAT10N P［CTORIALNOMENCLATURE．，

［NSTRUMENTS AND CONTROLS ROPSCANOPY，CAB，AIR

CONDIT10NER，ANDRAD10

This ManualusesthefoI10W‡ngSafetyalertsymbo［s． When you seethose symbo暮Sin thetext，fol10Wthe Safetymessagetoavoidpersonal暮n）uryOrdeath．

Fa‖ure to fo ow theinstructionsin the message Wi causeaseriousaccidentordeath．

AwARNING

FaiJure to fo ow the instructions in the message might cause a serious accident or death．

A cAUTtON Fa＝ure to fol‡ow theinstructionsin the message may cause persona暮injury or damage to the 10ade「．

13

PlCTORlAL NOMENCLATURE

PICTORIALNOMENCLATURE

14

PlCTORlAL NOMENCLATURE,

lNSIDETHE LOADER

15

lNSTRUMENTSANDCONTROLS

lNSTRUMENTSANDCONTROLS

CLUTCHCUT−OFFSW汀CH （SeePage21）

RADlO（SeePage42） ニコ：ぎ琶㌫蒜

WIPERSW［TCH（FRONT）

AUTOMATICTRANSM［SS10N

SELECTOR SWITCH（SeePage21）

（SeePage24）

WIPERSWITCH（REAR） （SeePage24）

APS SWITCH（OPTlON） （SeePage23）

3−MODESELECT10N SWITCH （SeePage21）

ENGINEPREHEATLAMP （SeePage20）

AIRCONDITlONERSWITCH （SeePage40）

16

WORK uGHT SWITCH （SeePage22）

lNSTRUMENTSANDCONTROLS

MONITORS The red monitorlightsindicate that the COrreSPOnding units or systems are not working

㊨E／GOi暮 Light comes on when the engine lubrication oil PrOPer蔓yorneedtobeserviced；thegreen（b［ue）PreSSuredropsbe‡owthespecifiedva山e．

monitorlightsindicate that the corresponding unitsorsystemsareworkingproper暮y，

The three monitor Jights （ENGINE OIL

（・⇒BrakePress

lf brake oilpressurein the accumulator drops

PRESSURE，BRAKE O暮L PRESSURE，and be10W the specified vaIue warn‡ng buzzer BATTERY VOLTAGE）comeon when the starter SOunds．

SWitchisturnedtothelststage（ON）．Ifanylight fai暮S tO COme On，it suggests that the bu］bis AwARNING burned out徽 When the starter switchis turned ［f the warning buzzer sounds．stop the further to the START pos摘On，the englne W＝ OPerationimmediate［y，10Werthe bucket on Startandthethreemonitor暮ights gooutin afew the ground．place the shiftlever andload SeCOnds．暮f any monitorlightstays（it，Checkthe hand肋gleverin neutraI，and apply the COrreSPOndingLmitorsystem． Parking brake，Do not try to operate the

Ioader untilthe cause of the warningis

a CAUTloN

resotved．

StOP the operation and check the cause immediateJy．

the engine run at medium rpm．to store brake oilpressurein the accumulator． When the specified brake oil pressure is StOred．the monitorlight goes out and the buzzer stops sounding．After making sure thereis no one around theloader．operate

暮fanymonitorlightcomesonduringoperation， Press the accelerator pedal half way to let

the10ader．

17

lNSTRUMENTS ANDCONTROLS

EヨCharge

Light comes on when the condition of battery Chargeisinsufficient． ㈹parking Light comes on when the parking brake is applied．

日AirCleaner l−−■ Light conleS On When the air cIeaner element

，GworkLight

Greenlight comes on vvhen the work ＝ghtis turned ON．

車TIMCUTOFF Green Light comes on when thc clutch cut−Off switchis turned ON． Turn the clutch cut−Off

SWitchonwhenstartingoffonaninclinel V EMG・Steer（Optional）

becomesc10gged．

I̲ight comes on when the emergency steering

瓦垂直牽：（Speedrangeindicator） Thelampindicatesthespeedranges．

AwARNING

＜］「−、TurnSignaJJndjcating Light

OPerating，immediateLymovetoaleveL，Out−

When the turn signalleveris operated to a tしJming position．the corresponding turn signal andmonitorJjghtト．、）COmeOn・

むHigh−beamtndicating Light BJueJjghtcomes onⅥ′hen the headlights arein thehigh・・beammode、

18

PunlPispしItinopeI●ationl

lf the emergency steering system starts Of−trafficareaandrepairthetroublel

lNSTRUNlENiS AND CONTROLS

0ニT／MOilTemp

METERS

This gaugeindicates the oi蔓temperature of the

Q三CoolantTemp

This gaugeindicates the eng暮ne COO暮ant temperature．

torqueconverterandtransmissioncircuit．

AcAUT10N When the pointerindicates

AcAUT暮ON When the pointerindicates area），itmeanstheengine

H

mark（red

H

mark（red

？rea）・itm ．

andwaitforitto cooldown．

．

andwaitforittocoo［down，

団Fuel This gaugeindicates theleve暮Of the fue［in the fueltank．‖F nleanS that the tankis −−fulr： E− means the tanki＄ emPty． 暮f the pointer comes Close to the E mark，add fuelas soon as

POSSible． kmIh：Speedometer Thisindicatesthetravelingspeedofthe‡oader・

目HourMeter The hour meter registers tota［time the10ader hasoperated． Notethattheright−mOStCOlumnindicatesfigures inljlOhourunit．Forexample，ifthefigure8is displayedin this co［umn，it means8／10x60 （mjnしJteS）＝48nlinしIteS．Thesecondcolumnfrom the rig州：mOStindicates working time of the

engineinhours． Use the hours recorded for planned mainte− nance．When you caH the dealer about any trouble，［et him know the reading on the hour

meterforquickerresponse．

AcAUT】ON

lf any meter pointerindicates that thereis a

PrOb［em during operation，StOP the operation and check the cause of the troubIe

immediately．

19

lNSTRUMENTSANDCONTROLS

STARTERSWITCH

AwARN暮NG

Beforetryingtostarttheengine・makesure

that the shiftleverisin neutraL．parking brakeis applied．and the10ad handLing

leverislocked．For details．see the section TRAVEuNGlaterin this manual．

A cAUT10N Do not turn the starter for more than 10 seconds at a time．Wailuntilthe starter motor

and engine conle tO aCOmPlete stoporabout 30seconds beforp tryillg again．to protect the batteryandstarterln10tOr・

AwARNING Do not turn the starter switch off during traveling：Otherwise the electric system might be damaged or the］oader might COme tO malfunction．

Thestarterswitchstartsandstopstheeng‡ne． OFF

Keyinsertion，Draw−Out POSition： EngineisOFF

ON

ELectriccircuitisc10Sed．

Enginepreheatposition・ START Engineiscranked・

SwitchautomaticaIlyreturnstoON POSitionwhenhandisremovedfrom

key．

Engine preheating Use the ON position to preheat the engine quickly・l†is not necessary to し．Se this ON

position when the engine is hot or when the ambient旭mp？ratu椅ishigherthanOOC（320F）・

When the erlgineis difficultto startorwhenthe

ambient temperatureis below O C（32F）11urn

thestarterswitchtotheON position．The engine is preheated in about 8 seconds when the

ambienttemppratureisbe10WOOC（320F）・Whi［e the engine is being preheated, the engine

Preheatlampstayson・Lftheenginewon−tstartl returnthestarterswitchtotheOFFposition．Wait about30secondsbeforetryingaga［n・

20

lNSTRUMENTS AND CONTROLS

HAZARD LAMPSW暮TCH Use the hazarc＝amps to gNe an alert to fel10W workersaroundyour蔓oader：Pressthe 金 markingtob＝nka‖theturnsIgna［［amps・Press

theswitchagalntOgOOutthe蔓amps・Thehazard Iamp switchis enabled regard蔓ess of the starter

SWitch．Notethatthebatteryw川beexhaustedif

thehazard暮ampswitchiskeptonfora蔓ongtjme With the starterswitch OFF．

AUTOMAT暮CTRANSMISS［ONSELECTOR SWITCH Use this switch to select柚e operating mode of the transmission between automatic mode or manuaトshift mode．

Makesuretobringthe10adertoacompletestop and shift the shift lever in neutral before

OPeratingthese暮ectorswitch．Pressthe

Manual

Of the switch to put the transmission jn the

manuaL−Shift mode；PreSS the Auto for the automatic mode．For moreinformation，See TRAVEuNG．

3−MODESELECTOR SWITCH When uslng the automatic transmissionin the automatjc mode，yOu Can Se［ect 3 0Peration

modes according to your trave［ing or working

COnd摘On．

Make sure that theIoaderis stopped and the Shift暮everisin neutralbefore operating the3− mode selection switch．

The Lposition representsthetraveLing mode，M theintermediate mode，and H the蔓oad hand蔓ing mode．Fordetails，See

TRAVELING．

儲CLUTCHCUT・OFFSWITCH Thisswitchchangesovertheoperatingmodesof the brake peda［，10ad hand＝ng operation and traveling．

Whenthehydraulicoper轡0ワm？deisseIected＝尊 Inthismode，thetransm蔓SS10nlSPutinneutralby PreSS［ng the brake pedaL T柚S mOdeis suitable

for10ad handling operation．When the acceIeratorpedaIispressedunderthiscondition， morepowerisconcentratedonthe［oadhandling SyStem．tOquickentheboomliftingspeedl

Whenthetrave［ingmodeisselected＝ゆ In the trave［ing mode，the power transmission

lineis st＝connected when the brake pedalis PreSSed，thusmakingiteasiertostartoffonan

inc］ine．This modeis also suitab［e for traveIing

because both eng［ne braking and the service brakecanbeusedindescendinggrades，

21

lNSTRUMENTS AND CONTROLS

mark w川turn the front

F・R：Pressing the‖F・R ●mark wi turn both the r

ぷ‥．妄。reSSi。gthe ノ蔚 mark（toneutr恥

A cAUT10N DonottしJrnOnthewor−klightwhentravelingon Publicroads．

−ヽ

仁 囲 笹 簡

F

WOl●kligtltON．

国国圏

．点woRKuGHTSWITCH F： Pressing the

田田田

n「戸≡、㍗警L−G㌘即讐

ニ1「

√

LIGHTING SWITCH DC：‥Widthandta‖＝ghtscomeon・

OFF：A‖＝ghtsgooutwhentheswitchistしHlled to neutralorOFF．

PARKlNG BRAKE SWlTCH AwARNING Presstheparking brake

ON

switch before

leaving the loader. Make sure the parking brake switch is turned OFF before starting the10ader．

Presstheparkingbrake

ON

switchtoapplythe

Parking brake to the10aderlThell10nitorlamp COmeS On．The parking brake can also be used asanemergencybrake．

AcAUT10N Donotusetheparkingbraketos10Wdownthe 10ader exceptin an emergency；Otherwiseit

might caしJSe Premature Wear Of the parking

brakeordamagetothebrakesystem・ Pressthe OFF Parkingbrake．

22

partoftheswitchtoreIeasethe

捏

室D：Width．tail．andheadlightscomeon・

INSTRUMENTSANDCONTROLS

APS（ANTトPITCHINGSYSTEM）SWITCH （OPT10N） The APS reduces the vibration of the10ad

handling system during traveling to offer better

driving comfort．ln addition，traVe蔓ing with reduced vibration helps reduce the possibility of 10adsspllI］ngOffthebucket．

A wARNING Do not turn on the APS switch whiJe

traveling orwhen theload hand［ing m由n＄ i＄ raised．（The switchis turned on by Pre＄Sing the APS on the switcht）When the APS ＄Witchis turned on，the oi暮

Pre＄＄ure Charged in the accumuIator

COnneCtS tO the tail−Side circuit of the boom

Cy［inders to al［ow the oilto f10W．thus

moving theload handling meansIThis

destabilizestheloadertemporari）y．

In particuJar，neVer turn On the APS switch duringinspection；Otherwise a serious accident mightoccur． Make sure that the APS switch is turned

OFF when performing any work that requires the］oad handling mean＄in the floatposition．such asscooping．1evelingor

SnOW remOVlngl If such an operation is performed with the

APS switch turned on，the［oad hand＝ng meansmightriseordropaccidentallyl

OperationoftheAPS a VVARNlNG

Accumulator

Before operating the APS switch，make sure the loader comes to a complete stop

The accumulator shou憂d be hand［ed or

andthebucketi＄10Weredontheground．

inspectedon暮ybypersonne暮whogottrain］ngOr any required（icense to handle high−PreSSure

Whentheswitchistumedon，thetravelingspeed

gaS・

SenSOrandcontro［［erfunction．TheAPSisputin

OPeration when the trave［ing speed reaches7

A cAUT10N

goesoutandtheAPSbecomesdisabIed・

暮fthe starterswitchisin OFF，the APS does not

●ReIease the pressure before serviclng Or Plumbing．

function eveniftheAPS switchisturned on．

・Askyourauthorized dealerto checkthe gas

km／h（4．3mph）ormoreanditbecomesdisabLed Use caution to prevent fire hazards becausese high−PreSSurenitrogengasischarged・ When the trave［ing speed drops to5km／h（3■l ●Do not hit the accumuLator．Keep open mph）orless．WhentheAPSswitchisturnedon， theAPSindicatinglight（green）comeson・When fIamesawayfromtheaccumu［ator． ・Donottrytomodifyorweldtheaccumu蔓ator． the APS switchis turned off，theindicatinglight

PreSSure eVerylOOO hours or one year

Whichevercomes first．

23

lNSTRUMENTS AND CONTROLS

WIPERSWITCHES（frontandrear） A cAUT10N To prevent damage to the wIPer bIades and VVindshields．press the window washer switch to danlPen the windshields with cleaning ＝qしJid．especially when the windshjelds Elre

dry． WiperSwitch（front） Thefrontwindshieldwiperopcratesintermittently When the switchis turned to thelst stage：it

OPerateS at Low spee（lwhen turned to the2rld

Stage：anditoperatesathighspeedwhentしJrned to the3rd．

A squi「t of cleaningIiquid covers the windshield Whenthewiperswitchispressed． WiperSwitch（rear）

‑The rear windshieid wiper operates when the SWitchis turned to the right．A squirt ofc！eaning liquidcoversthe rearwindshieldwhelltheswitch ispressed．

CLEANING uQUID RESERVETANK A cAUT10N Check the cleaning tiquidlevelin the tank before use．1f the switchis pressed without Cleaningliquidin the tank．†he n10tOr WiJJbe

damaged．

Theclean（ng＝quid reservetankis10Catedatthe left side of the engine room．Use the cleaning liquid specified ltis advisable to use an antifreezing type cleaningliquid．if theloaderis

to be operated when†heambienttemperature js belowfreezing．

24

INSTRUMENTS AND CONTROLS

SHIFT LEVER Thislever changes the trave＝ng directions and SPeed ranges of the［oader．Move theIever back

andforthwhenchanglngthedirectionoftravel；tum the gnp of thelever when selecting the speed

ranges．TheIoaderwon t start even when the shift ［everisoperatedwiththeparkingbrakeapplied． When theshift［everis p暮acedinthe reversetravel Side，the back−uP暮ight comes on and the back−uP buzzersounds，

NEUTRAL LOCK The neutra＝ockisasafetydevicewhich暮ocksthe Shiftleverin neutral．

BeforeleavlngyOurloader，makesuretoplacethe

Shift暮everin neutra暮and then pushin the neutral ‡ock，Toun10CkorbeforetraveIing，Pu＝the neutral tock．

HORN BUTTON Horn sounds by pressing the horn button at the CenterOfthe steerIng WheeI．Let otherworkmen andbystandersknowyouarestartingupby honking．Don

tabuseitmorethannecessary，

STEER［NG WHEELT［LTLEVE ÅwARNING Underanycircumstance．nevertrytoadjust

the steering wheel tilt angle during traveIing or operation：Otherwise an accidentmight result．

Adjust the steenng wheeltiIt angle to suit the bui［doftheoperator， LoosenthetiltleverandmovethesteerlngWhee蔓 to position which al‡ows the operator to contro暮 the steerIng Wheelcomfortably．Tighten the ti［t ‡everto10CkthesteerlngWhee‡position．

25

INSTRUMENTS AND CONTROLS

TURNStGNALLEVER（W／DIMMER SWITCH） Usethis Levertoindicatetheturning direction of theloader．When theleveris place〔1in a turn POSition．the turn signal＝ghtb＝nks．ByJifting the leverlthe headlightsw州dinl．When theleveris

OPerated．the corresponding monitorlElmP also COmeS On． Don

t faiJto return thjsJever to

neutralaftermakingaturn．

BRAKEPEDALS（RIGHTANDLEFTPED− ALSINTERLOCKED）

A wARNING ・When descendingon anincline．s10Wdown

theloader by using both the brake pedal and engine braking．Using the brake pedal too often might lead to insufficient oil

PreSSure．thus makingit difficu（t to brake the10ader．

・Do not put your foo10n the brake pedal exceptwhennecessary． Pressing the brake pedal applies the brakes to

theloader．The operating modes of the brake Pedalcan beswitchedoverbetweentravelmode and load handling mode by using the CLUTCH CUTOFFswitch．（Seepage21）．

BRAKE OIL PRESSUREWARNING BUZZER

a WARNlNG If the brake oil pressure warning buzzrer SOunds．stop the operation．place the shift leverin neutral，aPPly the parking brake．

andlowerthebucketontheground．Letthe engine run at medium rpm and wait until thebuzzerstopssounding．

The buzzer sounds and monitorlight comes o when the brake oil pressure in the accumulator dropsbeJowthespecifiedvaLue．

26

lNSTRUMENTS AND CONTROLS

ACCELERATOR PEDAL

a CAUTlohl The further the pedalis pressed．the n10re englne SPeedincreases・However，do not PreSS the peda蔓 more than necessary； Otherwiscit wilLincreasc fしJCIconsumptioll．

CauSeShort＝feofthe englneand h theworst CaSeIead to aserious accident．

Contro暮s the trave蔓ing speed of theloader and WOrkingspeedofthe暮oadhand暮ingsystem・

FUSE

▲wARNING lf any fusei＄bLown out，turn the starter SWitch off and check the cau＄e and

troubleshoot proper［y before replacing the fu＄eWithanewoneofthesamecapacity．

Fuses serve as a safety device for the electric SyStem，PreVenting excessive current from flowlng［n the circuit・The fuses have different

CaPaCities depending on the circuits they serve． When replaclng them with new ones，uSe the

A A A A A A A A A A A A A A A 5 5 50 53 5 500 500 50

Forwhatcircuiteachfuseserves for，refertothe ］abe‡inside the fuse boxcover．

OPTI FAN MOTOR OPT2

1一l・

the order of the blade fuses，Slow bJow fuses， and fusiblelinkwire，

WIPER（F） WJPER（R）

2

Sure the＄tarter＄Witchis turned off andl：he POWeri＄Offt Checking shouLd be carried outin

HORN A［RCONDITIONER

1

A Before trying to check the fu＄eS，make

TRANS M暮SS‡ON

1

isneeded，remOVethescrewsecunngthecover， Thefusesareofthebladetype．Attheright−Side frameinside the engme roomis two s［ow−bLow fuses（100A，2pcs．）．For a fusib［elink，a Wire （green）isalsoprovided．

MAIN SW FLASHER HEAD LAMP STOP LANlP WORKING LAMP CLUSTER METER LEVELER

2

theoperator7sseat．When replacementofafuse

1

SanleCaPaCity． The fuse boxis暮ocated at the rear right side of

27

lNSTRUMENTS AND CONTROLS

OPERATOR SSEAT A wARNING AdiusttheoperatorLsseattoapositionwhich provides easy access to all hand and foot COntrOIs．

Do not tilt the backrest too far back．evenif

thebackrestisadjustable．

a WARNINC;

lf theloaderis equipped with a seat be］tl

Checkthe be］tfordamageorIoose mounting bolts．AIways weartheseat beltafterseating yourselfin the operatorls seatlToo s］ack a Seat beltwi not beeffectiveenough to keep the operator safely secure．Adjust the tightnessoftheseatbeltproperlyl

Adjusting suspension seat Usingthesuspensionadjustmenthandle l．Seatyourselfintheoperatorlseat・ 2．Turnthe handlec10Ckwisetoincreasetheseat

heightorcounterc10Ckwisetoreduceit1

3．Make sure theindicatorisin the green range・

SLIDE LEVER

Pu［L up thelever and move the operator s seat

backandforthproperly．

lf theindicatorisin the red range．turn the handleagaintoadjusttheseatheight・

4．1f the handJeis hard to turn with theindicator

inthegreenrange，itjndicatesthesuspension limit．Use the seat height adjustmentleverto Changetheupperlimit・

SUSPENSlORi ADJUSTMENT KNOB Turn the knob to adjしISt thc seat suspension accordiIlgtOtheoperator−sweight・ lfyourweightishcavy・tし

lntheknobinadvance

toraisethcseatheight． Toolowa seatw川bestiffand uncornfortable． RECLlNlNG SEAT ADJUSTlNG LEVER Adjustthe angle ofthe backrest・Do nottiltthe backresttoofarback．Thearmrestisa rotationa暮 type・

Note：The backrest has a strong reactionl When adjusting the backrest angle． holdtheleverwithyourhandorbodyl ARMREST ThearmrestisarotalionattypelYou canchange theangleofthearmrestbytL．rningthedialatthe back of the armrest．

SEAT BELT

Beforewearingtheseatbelt．adjしISttheseatbelt length. Too siack seat belt is not effective enough to keep the operator safely securedl Adjustthetightnessoftheseatbeltproperlyl lnsert the bしICkteinto the tank untiLit clicks．To

unlock．pushtheredbuttonl

28

lNSTRUUENTS AND COPITROLS

AIRSUSPENS10NSEAT（OPT10N） ▲wARNING

Adjusttheoperatorlsseattoa positionwhich PrOVides easy access to aI］hand and foot COntrOIs．

Do not tilt the backrest too far back．evenif thebackre＄tisadjustable．

A wARNING lf the 暮Oaderis equ［PPed with a seat belt，

Checkthe beItfordamageor100Se mOunting bolts．AIways wearthe seat belt after seating yourselfin the operatorls seat．Too slack a ＄eatbeIt w‖not beeffectiveenough to keep the operator ＄afely secure．Adju＄t the

tightnessoftheseatbeltproperly．

SL暮DE LEVER Pu蔓Iup the［ever and move the seat back and

fortilPrOPerly．

SUSPENS暮ON ADJUSTMENT KNOB When you want to make the seat suspension harder，first turn the starter switch to ON and PumPthe knobtoincreasetheairpressureuslng theseataircompressor， To make the seat suspension softer，PuI蔓 the knob． RECuNING ADJUSTMENT LEVER Pul暮up thelever and adjust the backrest ang‡e PrOPerly．Do not州the backrest too far back

Whenoperatingthe10ader． Note：The backre＄ti＄ harld to ti［t．Shift the

lever and hold it while tilting the backrest Withyour handorbody． ARMREST

Thearmrestisarotationaltypewhoseanglecan bechangeduslngthedialinsideit． SEAT BELT

Fastentheseatbeltbyinsertingthetangintothe buckle untiIit clicks．

To disengage，PreSS the red button on the buckle．

Before uslng the seat belt，Check the mounting boltsfor100SeneSSandthebeltfordamage．

ANGLE ADJUSTMENT LEVER Push down the［everto用＝he seat pan forward

and pu蔓Ithe［ever up to 州 the seat pan backward．

LUMBAR SUPPORT ADJUSTMENT KNOB Tum the knob to adjust the areas that comein COntaCtWithyourwasteandback，

29

lNSTRUMENTS AND CONTROLS

LOAD HANDLING LEVER

AwARNING

・Theload handlinglever should be controlied by hand when you are properly Seated．Neverattemptto controlthelever

unIe＄＄yOuarePrOPerlyseated． ・BeforeJeaving theJoader．Jock theJoad

handIinglever securely with thelever lock．

・Do not use the ground stop device under loaded condition．

lTheJoa〔Jhand＝ngJevers controJthe boom and

bucket cylinders．The working speed of each

Cylinderis controLle〔1both by the tilting angIe of theJe＼′erandthcan10untOftheacceleratorpedal effortlKeeptheworkingspeedし】ndercontroll Boom Control

・Push forward on the［ever（towardthe bucket） to10Wer the bucket．1f theleveris further

PuShed forward，the bucketis putin the f暮oat

mode where the bucket f10atS On the ground， The f10at mOdeis suitab［e for scoop暮ng Or leve＝ng．

●Pu［［backwardonthelever（towardtheengine） to raisethe bucket．

A detent mechanism is incorporated in bothth the float and raise modes． ● The booms have the boom kick−Out device and

the ground stop device．The boom kick−Out

device stops the booms at a preset（iftirlg heightwhentheboonlleveriskepttotheraise

POSition．The ground＄tOP device stops the

booms at a preset10Wering height when the boomleveriskcpltothefloatingposition． Bucket Control

・Push forward on the始Ver（towardthe bucket） todしmlPthebucket． ・PuJJbackwardontheJever（to＼Vardtheengine） to rollback the bucket．When theleveris

rnoved furtherto theleftafterdumping aload．

the lever raised to the horizontaIlevel．When the bucket becomes horizontal．thelever aしJtOmEltica returns t o r

Page81．）

In the rolol installed． The detentmechanismwonltoperate When the bucketis ro ed back． l

30

y

lNSTRUlWENTS AND CONTROLS

BucketLeverPriorityCircuit

Theboomswon toperateevenifthe boom［ever js manlPuFated whi暮e the bucketleveris manlPuJated．Thisis ca‖ed the bucket［ever Priority circしJit．1f theloaderis eqLJipped with this

kindofcircuit，yOuCaneaSilyscoopsandorother

10ad with the bucketlever alone，With the boom leverinthe raise mode．（inthecaseofgeneral WO「kingconditions）．

Armrest Adjusting Handle The operator puts his arm on the armrest when OPerating the Load hand蔓inglevers．Turn the

handle counterciockwise to loosen it and adjust the armrest height．Lockit byturnlng the handle Clockwise．

DSS（Downshift）Swjtch

The DSS switchisincorporatedin the top of the boomlever，Thisswitchjsusedwhendigglng． When this switchis pressed with the shiftleverin 2ndin forvvard，the shiftleverautomatica［ly shifts jntoIstspeed，al10W［nghorsepowertoconcentrate On暮oadhandlingoperation．Whentheshift蔓everis

Placedin reverse，the traveling speed gearis

autonlatjca yshiftedinto2nd． USS（UPShift）Switch

The USS switchisincorporatedin the top of the bしICketlever．You cEHIShift up the gcars within a

Selectedspeedrange．

（Formoreinformation，SeeTRAVELING．）

LOADHANDLING LEVERLOCK

A wARNING Set the 暮Oad handlinglever10Ck before

IeavingtheJoader．tolockthe10ad handling lever．

Theload hand＝ng‡ever10Ck］ocks the10ad handlinglevellin neutral． The10ad handlinglevers areJocked by pし州ing thelever10Ck．

31

lNSTRUMENTSANDCONTROLS

SAFETYL暮NK A wARNING Thesafetylinkconnectsandlocksthefront frame and the rear frame．Useit when servicing or storing theIoaderlRemember toattachtheβcLipI

Also use the safety link when hoisting the loader．

A wARNING Beforetryingtostarttheengine，besureto

Place the safetylinkin the rear frame bracket．Remembertoattachtheβclip．

SIDEPANELSIDECOVER，REAR GRILLE

A wARNING

Underany circumstances nevertrytO OPen

thereargri ewhiletheengineisrunningl You can be entangled in the engine to get

seriousinjury．ln addition・do not start the

enginewiththereargri eopenedl

A cAUT10N

Makesurethesidepane［，Sidecoverand rear

gr‖earesecure蔓yc10Sedduringtravelingand load handling operation.

ToopenthesidepaneI，raisetheIeVer・Toc10Se， PuShinしInt‖itclicks・

‑The side cover can be opened by opening the side paneIand pu＝ng the redleverinside the

engineroom・Toctose・PuShinunt‖itclicksI

Toopenthereargr川e，PuShtheIevertowardthe

engIneSide・Whenremov椚gyOurhandfromthe leverit willre†urn to†he c10Sed position by SPnng・

Therefore、tOCIosethe reargr川e．pushthelever to theいopen position while closing the gr川e・

MakesしHlethatthegr＝eissecurelyclosed・

lNSTRUMENTSANDCONTROLS

TOVV PIN Usethetowpintotowanothervehiclebyputting it through the100P Of the towing rope．The tow Pinhasastopper．［nsertitproper［yandtum1800 tolock the pln．For details of the tow pln，See Page60．

SIDEVIEW MIRROR

a WARNlPrG Wherldriving back，do not count on the Sideview mirrors too much．Use them as

SuPPlementa暮mean＄，100king directlyinthe

directionyouaregoingtobackisbest．

Adjustthe sideview mirrorsto gain fullrearvjew Whenyouareseatedintheoperator

sseat，

LADDER

A wARNING Use the recommended hand hoIds and

SteP＄With at暮east three points of support

When getting on and off theJoader： Otherwiseyou mightsliporfa

．

Twoladders areinstaIled，One On eaCh side of the10ader． 暮tis advisab［e to use theleft−Sideladder，

because getting on and off with the right−Side Iadder might be alittle restricted by the 蔓oad

handlinglever．

BUCKET A bucket with flat reversible cutting edge is Standardequ［Pment．

We have a wide range of buckets and attachments to meet your specific job requ汀e− ments．ContactyourauthorizeddeaIer．

33

lNSTRUMENTS AND CONTROLS

VANDALISM PROTECT10N The transmission cap，hydraulic oi］tank cover， radiatorcap・andbatterycovercanbekeylocked orbolted．ThefしJeltankcapand side panels can be10Ckedwiththestarterkey．

ROPSCANOPY．CAB，AIRCONDIT10NER，AND RAD10

ROPSCANOPY，CAB，AIRCONDmONER，ANDRAD暮0 ROPS CANOPY Standardequ暮Pment

AIR CONDIT10NER Standard equlPment．Formoreinformation，See PageS39−41．

RAD10 Standard equlPment．Formoreinformation，See PageS42−43．

35

ROPSCANOPY．CAB．AIRCONDLT10NER．ANDRADlO

OPENINGANDCLOSING DOORS A wARNING Usecautionnottogetyourfingercaughtin the door．Thereis a fear of your finger beingcaughtifyou putyourfingerbetween the lever and the knob when holding the doorlever．

A cAUT10N Afterclosingthedoor・nlElkesし leitissecurely CIosed．

When opening the door from oし一tSide・grip the

doorlever†o LJn10Ck thestopper．When opening the doorfronlinsidelPし． the doorlevertowards theinsidetounlcokthestoppel∴

DOOR LOCK

A cAUT10N After10Ckingthedoorwiththedoor蔓ock，make SureitissecureLyJocked・

Theleftdoorislockedfrom outsidcbyしJSingthe key and the right door is locked from inside by PuShingdowntheknob・

REGULATOR HANDLE Thedoorwindow can be roIIed up and down by tしJrningthehandtel

36

ROPSCANOPY，CAB，AIRCONDIT10NER，ANDRAD10

ROOM LAMP A room［amp‡S equlPPed on the ceiling of the Cab・Youcanturnthe‡ampon andoffbyshifting the switch．With the switchin neutraI，thelamp

turnsonandoff，interlockedwiththeoperationof the door．TheIamp turns on when the dooris OPened．

Remembertoturn offthe暮amp beforeleavIng

the10ader．

ROOM MIRROR Alarge room mirroris equlPPedinside the cab． AdjustittogalnfuJ［rearviewbeforestartingthe loader．

TRAY，CUPHOLDER A cAUT10N ThetraylSnOtaWate卜PrOOftype． Donotspi flLJidoverjt．

You can hold a bottle with a cap［n the cup hotder．

37

ROPSCANOPY．CAB．AIRCONDmONER．ANDRAD［0 ASHTRAY

AwARN州G

Takeduecaretopreventfirehazards・

An ashtrayis equ．pped for a smoker

s

COnVenlenCe．

CIGARETTE LlGHTER

A wARNING Do not touch areas other than the knob． Youcouldgetyourfingersburnt・

Usetolightcigarettes・Pし一Shin the knob・When thelighteris hot enough tolight a cigarette・it POPSOut．

COOLANDHOTBOX You can keep beveragesin this boxwherethe

coolor hot airis sen†from the air conditioner．

Make sure bottles you are going to put in are

SeCureLycappedorpIugged・

38

ROPSCANOPY，CAB．A［RCOND］T］ONER，ANDRAD］0

AIRCONDIT10NER SYSTEM CONF［GURATION

Mode switches and discharge OPenings

（⊇） ①，④ ⑨ ②，③，④ ㊨ ①，②，③，④ Note：

・Thenumbersinthesketchshowthedischarge OPenlngS・ ● The condenser and receiver are‡ocated at the

Cabsideinsideoftheengineroom．

39

ROPSCANOPY，CAB，AIRCONDIT10NER，ANDRAD10

MODESW汀CHES

AIRCONDト

＼ ＼

T10NER SWJTCH

VENTILAT10N CONTROL SWITCH

0 0 0 0 靡㊥

／ FANSWITCHLO

FAN SWlTCH HI

／ TEMP．LOSWITCH

TEMP．ト＝ SW「「CH

AIR CONDlTIONER

A wARNtNG

傘（Airconditionerswitch）

COJd air directly．You might be jn bad

TheairconditioneroperatesvvhentheA／Cswitch isturnedonwiththefanswitchesindicatinglamp

Shape．Get comfortable air direction and VOlume by adjusting the10uVer Of the

itagain．

・Use caution not to expose your body to

discharge openings．

・lf the air conditioneris used for a10ng

Period of time with the windows closed． OPenthewindowsfromtimetotime．

A cAUT10N ・Warm しIP the engine sしJfficiently prior to OPeratingtheairconditionerswitc卜

・ltis good practice toventiLatethe operatorls COmPartment before coolingif the tempera− tureinsidethecompartmentistoohigh．

A（RCONDITJONER SWITCH PANEL The switch that has been pressedlastis Prioritized．Press【markorletters］switches．

（LoorHiswitchpressed）on．Toturnitoff，PreSS

㊥（？FFswitch） Presslng the OFF switch w川stop the operation Ofthe fan and airconditioner．

＠（甲n＄WitchLo） Pressing the switch will turn on the fan and reduce the airvolume．

㊥（Fan紺iteh呵 P海ssing the switch wi turn on the fan and increase theairvoIume． NIode Switches

The r110de switches select the air（Iischarge POSitions．The rear defroster can be operated Withanymodeswitch

When the starter switch is turned to ON, the air

COnditionerstartsoperatinginthemodeinwhich

（⊇）（Footareaswitch）

the starter switch has been turned off．The

Airisdischargedfrom†hefootarea．

OPeratingstatusIampcomeson．

40

ROPSCANOPY，CAB．AIRCONDIT］ONER．ANDRAD10

MODESW汀CHES

AIRCONDト T10NER SWlTCH

.VENTILATION CONTROL SW‡TCH

0 0 0 0

キ塵多㊥

／ FAN SW汀CH LO

／

／

FAN SWITCH HI

⑨（Defroster／faceswitch）

TEMP．HI SWlTCH

TEMP．LOSWITC＝

AIR CONDIT10NER OPERATING PROCE−

Airis discharged from both the windshie暮d area DURE and the monitor／meter pane蔓 s right and‡eft Youw＝getquickcoolingand heatingeffectwith OPen暮ngS．Theairdirection can be adjustedwith the venti［ation controIin theindooraircircuLation theopen［ng s暮ouvers． mode．However，itis recommended to use the OutSideintake mode at usua‡times，COntrO川ng ＠）（Footarea／defroster／faceswitch） Airisdischargedfromallairdischargeopen］ngS． the temperature and air voIume at your

Preference．

㊥（Temp・Los㌣itch）

Note：The outsideintake modeirlCreaSeS the

PreSSureinside the cab to prevent the

The temperaturelS［oweredin steps for every

depression oftheswitch量The4indicating Lamps

entrance ofdus＝ntothe cabfrom outside，

at the‡eft side are used as a rough guide of COOling temperature；the4indicatjng 暮amps at For coo［ing and dehumidification，uSe（撃） （defroster：face）position． therightsideareforheating． For heating and dehurTlidification，uSe（箪） （footarea！defroster／face）position．

〔き ．

depressionoftheswitch． （喜）（VentiはtioヤCOntrOl帥itch）

TheoutsidealrlSintroducedwhentheindicating

Forheating，（⊇）（footarea）position・ Note＝Atthistime，makesurethe⑲switchis turned OFF．

Iamp comes on．1f the switchis pressed，the

indicating［amp goes out and the system enters theindoor air circu［ation mode．The system returns to the outside air intake mode when the

SWitchispressedagaIn．

41

ROPSCANOPY，CAB，AIRCONDIT10NER，ANDRAD10

RAD10 To receive broadcasting cIearIy，eXtend the antenna．

首 PowerOn／VotumeBatanceSwitch TheradioisturnedONbypress［ngtheswitch・The

SOund volumeisincreased by turningit clockwise

anddecreasedbytumingitcoしInterClockwise・The radioistuIlnedoffbypressingtheswitchagairl・ Pu［lthe switch to controlthe balance between the

right and ieft speakers.

L、至、ToneControLAdjustment Knob

The treble is enhanced by turning the controi Clockwiseandthebasepartisenhancedbyturning itcounterclockwise．

t●3：DisplayControIButton When the radio is turned on with the starter

SWitchin the ON position．the display shows a radio frequency．You can switch the display to thetimeofdaybypressIngthisbutton・

（4・Band Selector Button Push the button to switch over the bands between FM andAM．

骨 Station Preset Buttons Pressoneofthesixbuttonstotuneintothestation

yoしJWant．fromamongthestatiorlSPrOgrammedin memory．The display shows the freqしJenCy Of the Station． こ萱 LCD

When the radiois turned on with the starter

SWitchin the ON position．the display shows a radi（一 frequellCy．When the Display ControI Buttorl・3・is pressed，the displayshows thetime

Ofdayfo15seconds andthen returnstoa radio

frequency．When the radiois turned off・the displayalwaysshowsthe†imeofday・ ′ラ；StereoBroadcastinglndicator The indicator comes on when a stereo

broadcasting［SreCeived．

42

ROPSCANOPY，CAB．AIRCOND］T10NER，AND RAD10

⑧TuningButton⑫，㊤ Auto Station Se暮ect

lfthebuttonispressedandheldformorethanO．5 SeC，theradiobeginstosearchforastationtoward the high frequency direction．u tunesin the first Station which can be most clearly．1fone ofthe6 Stationpresetbuttonsispressedformorethanl．5 SeCOnds，the stationis programmedinto memory．

Using the same manner，yOu Can PreSet uP tO6 radiostationsinmemory． Manual Station Select The radio searches for a station toward the蔓OW

frequency direction when the 6Z）buttonis PreSSed；andtowardthehighfrequencydirection When the㊦button js pressed．The stations are

selected in steps for every depression of the button forless than O．5 seconds．By ho暮ding downlhe buttons formore than O．5seconds，the Stations are se［ectedin succession．For the

PrOCedure for presetting stations，uSe the same mannerasdescribedin

Auto Station SeIect．

⑨TimeAdjustmentButton

Usethe⑪toa9justtheunitofhoursandthe＠ for the unit of mlnuteS．The numbers advanceln

StePSforeverydepressionofthebuttonlessthan O．5 seconds． The numbers advance in

succession when the button is pressed and held for more than O．5seconds．

The unit of hours advances as fo ows：1，2，3， …12，1，2．The unit of minutes advances as fo暮10WS：00，01，02，…59，00，01．1t does not

increasethedigit．

㊨isusedforresettingthec蔓ock．Pressthe

button to resetthe time to OO min．00sec， ●00−05 min：The c暮ock returns to OO min．00 SeC．

●55−59min：The c暮ock advances one hour and

thedisplayreturnstoOOmin．00sec， ●06−54min：Thec10Ckis not reset．

43

Memo

44

TRAVELIN￠ ■

TRAVELINC; SAFE TRAVELlNG BREAK−1N PER10D

BEFORE STARTING THE ENGINE……，．．…．．．……52

START暮NG丁目E ENG暮NE AFTER START［NG THE ENGINE……‥‖……………53 START暮NG AND STOPP‡NG丁目E LOADER．……54

日ANDLING LOADERS W暮TH AUTOMAT暮C TRANSMISS10N

TRANSPORT‡NG THE LOADER…‖…………………58 ‑TOWING

MEASURESTO BE TAKEN蔓N AN EMERGENCY HANDuNG［N COLD WEATHER………． HANDLlNG TlRES

…．．．．……64

ThisManualusesthefo暮暮owlngSafetyalertsymbo‡s． When you seethose symboIsin the text，fol10Wthe

SafetymessagetoavoidpersonaIinjuryordeath．

Fa‖ure to fo

ow theinstructionsin the message

Willcauseaseriousaccidentordeath．

AwARN州G

Failure to fo ow the instructions in the

message might cause a serious accident or death．

a CAUTloPr Fai暮ure to fol暮ow theinstructionsin the message

rnay cause personaIinjury or damage to the 暮oader．

45

SAFE TRAVELlNG

SAFETRAVELIN

Beforetryingtooperatetheloader．theoperator must know safe operating procedures and

PrOhibited uses：Othervvise the operator nlighl injure himseif or bystanders. 7‑he safety instructions glVen On the pages that foI［ow are

jusla few of the rules and regし・［ations you are requiredtoobservewhenoperatingtheloader、

If yoし∫ have any questions aboしIt the safety instrしICtions described herein pleasefeeL free†o askyoしJrauthorizeddealer．

The marking

OnthepicturesnleanS aCtions

thatareprohibitedordangerous、

The pictures have been drawn based on our medium−Sized wheeLloaders．

Protecttheplanet！！ Do not make一 jerky starts or acceleration：it wiL］resultin bad

fueJeconomyanddischargeofharmfuJexhausts1 0peratethe10aderwhilekeepinginmindthatyoushouldbekind tothe environment．

Wearecommittedtoprotectingtheplanetl

46

SAFE TRAVELlNG

Thenumbersnexttothesafetyrulesdonotindicatethepriorityoftherule simportanceorthedegreeofriskassociatedwith軌esituation．

Do not offer rides to others．

6・Parkthe10aderonaleve‡surfaceandapp［y theparkingbrakesecure暮y．Putthebucketon the ground flatIy，b．ock the whee［s and

removetheeng暮neStarterkey． 7．Do not parktheIoaderwhere exhaustor hot COmPOnentS Can COntaCt fIammable debris （leaves，PaPer，etC．），

2．Never mount or dismount a mov［ng蔓oader． Usethe safetystep（S）and safetygrip，When

mounting and dismounting a stationary loader．

3・Beforestartingtheeng［ne，makesure： ・Theparkingbrakeisapplied． ● The direction controlleverisin neutra暮．

・The10ad handlingleverisin neutra暮with

8．Don t use an open fIameto checkfluid暮evel Orleaks・Neversmokew柚e hanc＝ngfue10r lubricants．

9・Do not usethe10aderin an atn10SPherewith

exp10Sive gases or where exhaust or hot

thelever10Ck． 4．Getfamiliarwith theIoader，Train with actua1

0Peration．Do not try to start the englne Or drive the10ader un［ess you are properly Seated；Otherwise you might confuse the directionortheshift position ofthe handand

footcontro（s，thus［eadingtoanaccident． 5．Except for the one−tOuCh couplerIever，nO COntrOllevershou‡d beoperated un［essyour

areseatedproperly．

COmPOnentS SuCh as the eng暮ne and muffler Can？OntaCtflammablemateria暮s（Iubricants，

Chemrca蔓s，leavesorwastepaper）． 10．Do not［ift the bucket or front attachment

morethannecessary， Keep the10ading equ［Pment at minimum

groundcLearanceheightduringtrave＝ng．

See page54forthe basic trave［ing posture Of theJoader．

11・Itis dangerous to travelwith the bucket higher thanis appropriate regard暮ess of Whetherloaded or not．

Keep the bucket at minimum ground Clearanceheight．

12・AIways brake to afu‡‡stop before reverslng the direction oftravel．

13．Never play games with the［oader．0perate thecontro‡ssmoothIy．Don tjerkthesteermg Whee‡．Avoidsuddenstops，StartS，OrtumS． 47

SAFETRAVEuNG

14．Do not manipulate the bし一Cket or front 171 Be aware of the weather and the ground condition．Slow down whenitis raining． ELttaChnlent tOO abruptly・Thereis dangcr of SnOWingorfoggy・becausevisionisinlPail−ed・ loadsdroppingortheloaderupsettingl

Avoid working on rough，SOft or swampy

groundsifpossiblellfし一naVOidabLelCheckthe

groしHldconditioninadvancel

15 When traveling throしJgh doorways・enSure that thereis sufficient clearance for†he

loader, operator and load.

18，Go around obstac［es on the road．They mightupsettheIoaderordamageassetsor InJurePeOPIearoundtheloader・

19．When working with aIoader with special equipnlent Which restricts your vision or handling a highload which obs†rしICtS yOしJr

front vision．use extreme caution．especially when operatingtheload handlinglever・ltis goodpracticetohaveagし．ide・ 20．Stop and soしJnd hornlif necessary・at

corners and otherlocations where visiotlis

restricted．1tis good practice to have a

16−S10W down at night．Judging distances and

gし‥de・

extreme caution when trave＝ng or thelevelof the groundis more difficult at 21．Use makirlgatしJrnincongestedareas・ night．Useheadlightsandclearancelightsto letotherworknlenknovvyouarecomnlg・

48

SAFE TRAVELlNG

22・When ascending or descending grades，the 25・Beforestartingtheenglne，makesurenoone 蔓Oader shou［d be driven with the10ader

is under，On，OrClose tothe10ader．Letother

s

Center Of gravity uph＝．Thatis，a10aded 10ader shal蔓be driven with theload fac暮ng uph＝and a un‡oaded10ader shal［be driven Withthefrontattachmentfac‡ngdownh‖． ・Donotmakesuddenstops．

WOrkmen and bystanders know you are Starting up bysounding the hom．Accidents Oftenoccurimmediate暮yafterstarting． 26．Lookin the direction of，and keep a c‡ear View of the path of trave［．Honk when

approachingpedestriansandbystanders．

・

∴・▼・

′一

23・Stop the［oader before descending grades． Use the eng‡ne brake・If the蔓oader goes fasterthan you want，PreSS the brake peda‡

from time to time．Do not keep the brake Pedalpressed；Otherwise poororno braking effectmightresult．

27・Know the rated capacity of your10ader and its attachment（if any）．0bserve a暮Itraffic regu蔓ationsincIud拍g authorized p蔓ant speed limits．

Make the ru［es and procedures of operation knowntoallpersonnelinvoIved． 28・Checkworkareainadvance．Lookforrough √、〝、′イ¶ ′〝

SPOtS．Look for anything that might cause

you tolose control．bog down or upset．

Before driving over a bridge plate or

dockboard，enSure thatitis proper［y SeCured．

The supervisor shallkeep a record of the resu［to＝nspections．

24．Do not make turns on a gradient and drive the［oaderacrossagradient．Thereisdanger Oftheloaderupsetting．

49

SAFETRAVEuNG

29・Any tirTle yOし一 find that theloaderis not functioni■lgPrOPerly・mOVetOanOし一t−Oftraffic PlacelrePOrtthecondition tothesupervisor・

and take necessary nleaSureS・Operation of the loader should be haited untii the trouble is corrected．

30 Stayalert． Don−tdrink．（andkeepyourselfingoodshape beforearldduringwork・）

31・When youleave theloader・remOVe the Starter key and keepit‥ Otherwise yoし．Wi

take responsib＝ty when an accident occurs duetosomeoneoperatingtheloaderwithout Permission．

50

BREAK−1N PER10D

BREAK−1N PER10D

Our wheel蔓oaders have been subjected to

Carefu蔓inspectionandthoroughrunn暮ng−inbefore Shipp［ng．We，however，reCOmmend that you OPerate theIoader under暮ight conditionsforthe

firststageofoperation，

The［oadershou暮dbeoperatedespecialJyforthe

firststageofoperation（forinitia1100hour苧Of OPeration）fo暮10Wing the requirements g［Ven be‡ow：

・Be sure to perform preoperationalchecks EVERY DAY．

・A‡wayswarm upthe暮oadersufficientLybefore

Puttingittoworkirrespectiveoftheseasons，

・Do not run the eng暮ne at high rpm without a ［oad，eSPeCial暮ywhiletheeng［neisco暮d・

A Avoidsuddenstops，StartSOrtumS．

51

BEFORE STARTINGTHE ENGINE

BEFORESTART［NGTHE ENGINE

Servi￠e＄required

lnspect the general condition of the loader to Check for：

Damage or breakagege

Checkanydefectsfoundbypreviousinspection 100 Removedust，mud，Oilandsnowfromthe

● For馴gnmaterial

toader

・Signsofoi10rWaterleakage

Checkatlofthepart＄foroi11eak

100 100

CheckhydrauJichosesandpip5ngfordamage 100

A wARNING

CheckengmeoilforleveIandcontamination 100

lfitis difficult to checkforleaks due to dirt． Cleantheareayouaretryingtocheck．Start the engine to seeif oi［or waterleakage

Checkfueltankforlevel

100

Drainwaterfromwatersedimentor

101

CheckcooIantforlevelandcoollngfan，Oil COOlerandradiatorfinforcontamination

101

Checkaircleanermonitorindication

102

Checkinstruments，mOnitors（Warninglamps）， 暮ights，hornandback・uPbuzzerforoperation

103

OCCurSI Hydraulic pressure can drive hydraulic oilthrough the skin．Never check forleaksin the hydraulic system with your

barehands．Useapieceofcardboard．

Check torque converter and transmission for 104 Oillevel

Check exhaust gases outdoors．1f exhaust

Checkhydraulicoiltank（brake）forIeve‡

Checkis to be performedindoors．be sure to

Checktiresforpressureanddamage，Whee暮

have good ventilation and wear a maskl

ExhaustgasescankiJJ．

104

boltsforloosenessandwheelsfordamage

Checkbrakepedalforoperationandbraking ef短Ct

105

Checkacceleratorpedalforoperationand exhaustsforco10randnoise

106

Checkparkingbrakeforoperationand brakingeffect

106

Check＄teer‡ngWhee暮forplayandoperation 106 Checksideviewmirrorsandinteriormirror （OPtionallyavailablefor10aderswithan OP即atOr ＄Cab）fordamageanc暮mounting

107

boltsfor100SeneSS．

CheckROPScanopy，SeatbeIt（available

forloaderswithROPScanopy）fordamage

107

andmountingbottsfor蔓00Sene＄S．

Checkwindshieldwasherliquidforlevel

52

107

105

STARTiNG THE ENGINE:

STARTlNG THIE: ENGiNE

AFTER STARTINGTHE ENGINE

A PRE−STARTINGCHECK

・Warm up the englne Sufficient［y，at暮east5 minutes，regardless of the ambient temper針

● Make sure no oneis under，On Ordose tothe loade「．

・［f water，greaSe Or Oi暮is sticking to the f100r， Pedals，levers，Or OPeratOr

s hands，Cleanit

UP・

tu「e．

・Checkthe generaIconditionofthe暮oaderand Shiftthe暮Oad hand‡ing始VertOChecktoseeif

theloadhandlingsystemoperatesproperly．

● Checkexhaustsound and co10r．

・Make sure the shift蔓ever and10ad handling 暮everareinneutralandthattheparkingbrakeis ・Checkthemetersandwarnlng［ights．

If the brake oil pressure monitor lamp comes

apptied．

On and the warn暮ng buzzersounds，aPPlythe

brakes and let the engine run at medium rpm untiIthemonito＝ampgoesoutandthebuzzer StOPSSOunding．

STARTING

・lnsertthekeyintothestarterswitchandtumit totheONpos由on． ● Checkforoil，fuel，OrWaterleaks， ・PresstheacceleratorpedaI［ightIy， ・Turn the key fu y c［ockwise to crank the engine・（Oncetheeng至neisstarted，remOVe

yourhandfromthekeylmmediately．）

a CAUTlolV Withtheenglnerunn暮ng，donottumthestarter

SWitch from the ON positjon；Otherwise the

Do not hoJd the＄tarter SWitchin the START

electricalpartswil暮bedamaged．

POSition for overlO seconds at a time： otherwise it will cause damage to the Starter．1f the enghle WOnlt startin about5 SeCOnds，remOVe yOur hand from the key，

Wait 30 seconds after the englne StOPS COmPletelyandtryagain．

・The eng暮ne may be hard to start when the ambienttemperatureislow．Tohelpstartaco［d eng［ne，tumthestarterswitchtotheONposition to preheat the eng［ne．Before cranking the

englne，itis advisabJe to preheat the englne

for about 8 seconds when the ambient

temperatureisOOCor320F．暮ftheenglneWOn

t

Start atthe firsttry，return the starterswitch to the OFF position and wait about 30 seconds beforepreheatingitagain．

53

STARTINGANDSTOPPINGTHE LOADER Note：The sketches aredrawn based on

STARTINGANDSTOPPINGTHE LOADER STARTING

Our m￠dium一等ized暮Oader．

AUTOMATICGEAR−SHIFTING

Putthe grip ofthe shif＝everinto）／Our desirE・d gear

POSitioll．lnthemanuill−Shiftn10de・Shiftgearsoneby OIle．Donotskipfromlstto3rdor4th・†urexample・

GEARSHIFTING

DIR ECTION

（MakesurenooneisaroundtheJoaderl） ↓

Raise the booms and tiLt back the bucket so that the 10EldergetsreEidyfor［raVe＝ng・

You can reverse the direction of travel without StOPPing軌e［oader．1tis good practiceto reverse thedirection（1＝ravehvithth∈ゝShifLleverin2ndge；lr．

↓

Nevertryto reversethe direction oftravelata highspeed：itisverydangerousl

AcAUT10N On10aders with automatic transmission，do not reve）rSe the direction〔＼f traveL when thp gears are

in4†hspeed．The（：JutchunilcoしJldbe血Imaged・

TURNJNG

Hpldi叩tOe苧！eerjrlgWheelkr？？b Pressthe brake pedaland re暮easetheparking brake・

．

Shifttheshiflleverintheforwardposit10rl．

↓

a WARNlNG Donotmaketurnsathighspeeds：Otherwisethe 10adermightupset．

TurnthesteeringwheeLatittletolurnsLowly．

AcAUT10N

When the steering 帆heelis turnedlulLyin either direction，the front and rear frames swivelaround the Center joint of thelo之Ider．Do not try to turn the

Steering wheelfarlherこOtherwise the engine might Sta orthesteeringwhee］unitmightfailtooperate PrOPerlyl

Release the brake pedal Y！hile pressing the

acceIeratorpedals10Wly．

54

STARTING AND STOPPING THE LOADER

SHUTTING OFFENG暮NE

lSTOPPlNG

Release the accelerator pedal and press the brake Pedalto bring the［oader to stop．Do not use the

Parking brake to brake the 暮oader except 至n an

Letthe eng‡ne run at10W rPm for about5minutes to

COOlit down．

emergency；Otherwise the parking brake w＝ be

a CAUTlON

damaged．

Eng狛es with turbocharger are very hot after OPeration．To prevent seizure，be sureto cool

↓

itdownbeforeshuttingofftheenglne．

Aftermaking sリrethe［oadercomestoastop，Place the shift始verln neutraland press the parking brake ▲lON −switch．

↓

Place theload handling暮everin neutraIand engage

theleverlock・Turn the

．

↓

Lower the bucket on the ground horizonta‡暮y．Itis advisabJetoparkthe暮Oaderonaleve暮surface，Btock the wheels．

a CAUTlON

Removethekeyandkeepitsecure．

The eng［ne With a turbocharger must be COOled down bylettingit run atidJe rpm for about5minutesbeforeshuttingoff．

55

HANDuNG LOADERSWITH AUTOMATIC TRANSMISStON

HANDLING LOADERSWITHAUTO− MATICTRANSMISS10N GlENERAL DESCRlPTlON The automatic transnlission aしItOnlaLtica＝y con−

troIs the transmission according to the gears Selectedbytheshiftlever．detectingthctravelirlg SPeedandtheenginerpm． ●You can select the transmission mode between

automatic and nlanual．hlthe nlanしJalmode．

you need to controlthetrarlSlllissiorluSingthe Shiftlever．

HANDuNG

Adjust the grip end ofthe shiftlever to the speed youwant、

Forheavywork，adjustfor2ndor3rdspeedandfor

lightwork．adjustitfor3rdor4thspecd・Selectthe 4thspeedfortravelingwithout（oad． Speed

DSSoperation

USSoperation

range

（boom短ver）

（bucketlever）

1st

FUNCTLON ・The transl血ssion spee〔1automatica y changes according to thcL POSition of the shiftlever、

When the shiftleverisin positions other than thelst speed．the transmission always shifts

SPeed

Nooperation

2nd Shiftsdownfrom2ndto Shiftsupfromlstto 2ndspeed． SPeed 1stspeed 3rd Shiftsdownfrom3rdto Shiftsupfromlstto SPeed 2ndandtoIstspeed， 2ndandto3rdspeed．

into2Ildspeed．Whenthe DSSisoperated・the 4拍 Shiftsdownfrom4thto Shiftsup行Omlstto trarlSnlissionshiftsdo＼VnintoIstspeed． SPeed 3rd，2ndandtoIstspeed 2nd，3rdandto4th SPeed， ・With the USS（Up Shift Switch），the

trallSmission autonlatically shifts up within EI Selectedspeed range．

・The automatic transmission unitis equlPPed

Withakick−downdevicewhichquickensshiftirlg

downwhenascendingasIope． ・The transmission won t shift up when the

engine speed is at low rpm so that engine

DSS operation ・Presslng thetop end ofthe boomIeverwiLIshift

downthegearsbyonespeedrange・

Presslng OnCeWhen the gearsarein4抽SPeed， lhe transmission shifts down to 3rd speed．

braking［SaVailab［eonadownh‖， Pressing once whenthe gears arein3rd speedl ・Thedirectionoftrave［isrevers◆edbychanglng thetransmissionshiftsdownto2ndspeed． the speed gears．This prevents the seizしIre Of ・lf the DSSis pressed and held down when the the clutch unit．

CHECKING OPERATING STATUS

When the starter switchis turned to ON．the loaderchecktheoperati11gStatuSOfthesolenoid

gears arein4th speed range．the transmission Shifts directly to2nd speed．1f you want to shift down to thelst speed range，PreSS the DSS agaln・

Valve ofthe transmission．

AcAUT10N is checked．the10aderworl−t startevenifthe shift The speed range might not changeimmedi−

While the operating status of the solenoid valve leverisplacedinforvvardorreverse．

ately when the transnlission protective device

functions for any reason．1f thisis the case．

PreSStheDSSswitchagain． USS operation ・Pressingthetopendofthe bucketleverwi

shift

upthegearsbyonespeedran9e・ Pressirlgitoncewhenthegearsal−ein2ndspeed．

thetransmissjonshiftsupto3rdspeed．Pressing it once when the gears arein3rd speed，the

transmissionshiftsupto4thspeed． ・Evenif the USSis pressed continuousty．the transmission won−t shift up from2nd．3rd†04th

SPeedinsuccession．

56

HANDLING LOADERSW一丁H AUTOMATLCTRANSMISS10N SPEED RANGECHANGEPATTERN BY3L MODE SELECTOR SWlTCH Switchposition Speedrangechangepattern H Thespeedrangechangepointfrom （loadhandling 2ndto3rdspeedisdelayedto hampershiftingupinVcyclework・ mode） L

Thespeedrangechangepointfrom

（Travelingmode）

2ndto3rdspeedor3rdto4thspeed

isquickenedtomakeitsmootherto

acceleratethetravel暮ngSPeed． M Thespeedrangechangepointisset （lntermediate inthemiddlebetweentheabovetwo mode） Settings．

REVERSINGTHED］RECT［ONOFTRAVEL lfyouwanttoreversethedirectionoftrave［uslng the shiftIever alone，Without uslng the brake Pedaいtis good practice to pLace the gearsin

2nd speed range．1f the direction of travelis reversedwhenthegearsarein4thor3rdspeed， thetransmissionautomatica［lyshiftsdownto3rd Or2nd speed．This prevents the seizure of the Clutch unit．

a WARNlNG ・When reversing the direction of traveI，

make ＄ure therei＄ nO One arOund the loader．

●Do not rever＄e the direction of travelat a

Make sure that the 蔓oaderis stopped and the

Shiftleverisin neutralbefore operating the3− mode selector switch．

high speed：Otherwise an accident might occur or the loader could fail to operate normally． AcAUT10N ●You cannot reverse the direction of travel

When the trave暮ing speedis higher than a Certainlevel．

・The 4th speedlamp b［inks and buzzer

SOundswhenyoutrytoreversethedirection

Of trave‡at a speed higher than a certain leve［．Slow down the Loader and reverse the

direction of travelwith the gearsin3rd or 2ndspeed．

57

TRANSPORTlNG THE LOADER

・Loadingandunloading nluStbecarriedouton alevelsurface．The rightand！eft ranlPS muSt bethesameheight． ・When（oadingthe（oaderontothetruck．goしIP

TRANSPORrlNG THE LOADER TRANSPORTINGTHELOADERONA TRAILER

S10Wlyin forward or reverse（according to the

typeofthebed）．makingsuretherightandLeft WheelsareproperlyaLignedonthcranlPS．

AcAUT10N Securelylock theloaderin place on the truck

topreven＝＝rom movingwith chajnsorstraps If the loader is not aligned properly with thehe

ramps．go down the ramps and start over andbyblockingthewheels．WhentrElnSPOrting agaln・ the10ader over public roads．observe10Cal trafFic regulations rcLEttlngtOtheovcralHerlgth． ・Use anti−Skid rELmPS When you are going to

WOrkin the rain or the snovv：Otherwise the loader nlay Skid and fEL off thel●amPS． CaしJSingaseriousaccident．

Width．height．and weight of both theloader and the truck．

CAUTJONSTO E［ETAKEN WHEN LOAD−

When usingacrane．

1NG AND UNLOADINGTHE LOADER ltis advisabJe to ask a specialist toload and

ÅwARNING

unload the10ader onto and from the trai［er．The

OPeratOr may nOt be fam＝ar with this kind of WO「k．

●Use a crane of sufficient capacity to hoist the weight of the10ader（including the Weight ofanattachment，ifsoequippedl） ●Lock the front and rear frames with the

When using ramps

Satetylink．

lessthaTl15：

・lnsta110Ptiona141iftinglugs on the SPeCified positions． Perform 4−POint hoisting．Do not make3−POint or2−POjnt

hoisting．

・Consult your authorized dealer about the insta ationofstandardliftinglugs・ Lift the loader a little off the ground andnd Set ranlPS With an ang［e ofless than15．using thetable as a ru］e ofthumb．

make sure the chains or ropes are properly secured to the lugs and the 10aderis stable．

Bedheight

RampJength

1000mm（39叫 750mm（30in）

3700mm（146呵 2775mm（109in） 1850mm（73如）

500mm（20in）

AwARNING Loads must be driven straight onto the ramps．Both front wheeJs（and or rear

Wheels）must bein contact with the ramps Simultaneously． ・Use ramps of sufficientlength．width and Strength． ・BeforeIoading or un10ading the10ader，make Sure tO aPPly the parking brake†0†he［raiJer truckand b10Ckthewheels．

・RampsmustbespacedevenJyfromthecenter OfthetraiIer

s bedand securelyIockedtothe

trailer．The ramp surface must be cIean and dry．

58

TRANSPORTING丁目E LOADER Whenrunningonitsown

A wARNING After driving for an extended hour，the Joaderls tjres may heat up・CauSing the

internaltirepressuretoriseexcessively．and in the worst case the tires could exp10de． Make sure to park theloader for20to30

minutes for every one−hour driving．to cool down thetires．

・Observe a‡ltraffic reguIationsincluding any

special regulations authorized within the work area，forexamp‡e，SPeed＝mitations．

・Drive s‡ow，and go round pot holes or other Obstac‡es，ifany，intheworkarea．

・WhendrivlngOnPublicroads，CarryneCeSSary ［icense and permit．Bealertforothervehicles

and pedestrians．Abide by traffic reguIations anddrivesafely．

59

TOWING

TOWING

・The towline must be a10ng the center）ine of

bothyoしJrloaderandthevehicletobetowedl

Th〔ゝloEIderis not eqしJipped with any towing pinl When necessary to towanothervehicle．thetow

・lfyouuseanyothertowingdevice・refertothc rope nluSt be tied to the positions specified on lnstruction Manualsupplied with the towing

Page33．

Theloader must be used fortowing onLyin an emergenCy・

device．

WhentheIoaderistowedbyanothervehic［e （f the engine won−t start・remOVe the front and

rear pIIoPellershafts：Otherwiselhe transmission

A wARNING Do nottowanothervehicle a10ng distance． 1tisdangerous．

When towing another vehicle on a public

WiH rotate withou†bejng properlylしJbricated． CauSing seizしJre・Before ren10Ving thenl・aPPly

the parking brElkes and block the wheels SeCしJrely．

road．take necessary measures toJet other 1f the engi11e Can be started and the steering Vehicles and people know that you are Wheet and brEtkes function norma y．have towing another vehicle．Use a flag，rOtating lamp．orhazardlamp．

There are severalrequ汀ementS yOu muSt abide

by when towing another vehic［elLearn the regulations and rules about towlng anOth

1＝tisdifficulttotowtheloader．transportitbya

traiJertrucktoyournearestrepairshop Whentowingyourtoader

● Checkif the vehicLe to be towed can be

braked and steered properIy．1f not，do not

al10WanyOnetOrideonthctowedvehicle．

・Checkthetowropeortowbarfordamageand make sureit has sufficient strength for†he WOrk．

・When nccessary to descend a gradient． anolher towing vehicle mus†be usedin the rearto retard．

・Start sIowty．A sudden start canlead to a

brokentowrope．

60

O

thetowed］oad．

（Page63）．

e

Ioader has sufficient braking capacity to stop

PumPS are defective．refcrnng

t

hydraしLlic

e

ln addition to the above measures，release

Parking brakesif the engine wonlt start or

t

・Check the weights of you（Joade「an〔Jthe Vehiclelo be towed arld make sしJre yOur

forsteeringit．

h∵h∵l

vehic［e andobservethem．

SOnleOne getOn theloaderyou are going to tow

MEASURESTO BETAKEN［N AN EMERGENCY

MEASURESTO BETAKENIN AN EMERGENCY a WARNlNG ・Batteries give offexp10Sive gases．Do not SmOke．Keepflameandsparksaway． Brake＄y＄terTl：The brakes can be appIied by ・Take care when using meta＝c tooIsJf a PreSSIng the brake peda暮 thanks to the oil meta ic toolis placed between the PreSSure StOredin the accumulator， tf the eng［neSta蔓Isduringtravellng，mOVetOanOut−Of− POSitive terminaIand the englne b［ock or

the10ader body．sparks may develop．

traffic area and park．Do not pump the brake PedaIat this time；Otherwise the brake oil

CauSingexplosion orfire hazards．

PreSSure W＝ be used up，thus causIng the brakes to fail．

・lf battery electrolyte comesin contact

With the skin or the eyes．it willcause a

burn or blindness．Wear safety glasses．

rubberglovesand apron．

［fthebrakescannotbeapp暮ied bypresslngthe brake pedal，PuSh the parking brake SWitch．

ON

・lf eIectrolyte comesin contact with the Skin or getsin the eye，f］u＄h repeated］y With cold water and seek medical attention．

Steermg＄y＄tem：The steering wheelbecomes

・Make＄uretO＄hutoff the engJneand turn

hard to turn due to an inoperative hydraulic SyStem・

Off the＄tarter SWitch before working on thebattery．

lf the engine sta暮Is during traveling，Park the Ioaderin an out−Oトtraffic area and check the

CauSe Ofthe trouble． Forcomp‡icated trouble，COntaCtyOurauthorized dealer．

（tobecontinuedtonextpage）

The water depthis animportant factor to take into consideration when theloaderis working暮n

SWamPyareaS．Do not enterwaterwhose depth exceedsthe10ader

s minimum groundc‡earance

heightorishighenoughtowetthebottomofthe

axlehousing． As a rule ofthumb，the a‡10WabLe vvaterdepthis about400 mm（15．7in），This means that the Joadershou［d notbe usedina river．

0bservethefo暮‡owmgconditions：

・Check the water depthin advance when CrOSSingacrossariver．

・Use the same precautions before cross［ng across a swampy area.

・Donotenterriverswhoseriverbedissteepor Whoseflowisrapid．

a CAUTloN Avoid use of theloaderin saltwater．Salt water Wj cause the deve［opment of rust to shorten thelife of the10ader．

After workingln a SWamPy area，Carefu蔓暮y wash the蔓oaderandappIyanti−ruStCOatings，

61

MEASURESTO BETAKENIN AN EMERGENCY

a WARNlNG Before trying to disconnect the battery

3．Usingaboostercabletotemporari］yrestore thebatteryperformance

COnneCtOrS．make sure to10Wer the bucket Ontheground horizonta y．appLytheparking AwARNING ・When connecting a booster cable．use brake．turn the starter switch to the OFF Caution not to short−Circuit the batteryls POSitionandshutofftheengine・

Do not put metaltooIsorthelikeon thetop Surfaceofthebattery． To prevent the deve10Pment Of sparks，

disconnectthe（−）side（groundingside）firstl To reconnect．the（−）sjde shouJd be COnneCted Last．

POSitiveandnegativeterminalswithacable

CLip：ifshorted．thebatterycanexp10del ・Use caution when connecting the booster

Cable to the engine btock of a disabled

10ader．because sparks may deve10P．The Cable must be connected to the engine

block placed asfar away as possibLe．from

thebattery．

l．Removing the battery unit from the10ader andchargingwithastationarycharger Read the lnstruction Manual for the chargerer CarefuI］y and foIIow 軌e specified chargLng PrOCedure． ・If the battery［S tO be chargedindoors，have good ventilation・Remove the battery caps to a

owgasestoescapel

・Whi［ethebatteryisbeingcharged，neVerbring

fIame c10Se tO the battery，Care should be

exercised notto［etanymeta＝cobjectcontact

thebatteryterminals． ・Aftercharging．cLean the batteryte「111inals and

apply grease before mounting the battery on theloader．

2．RepLacing discharged batteries with Charged batteries ・Once comp（ete（y discharged．the battery w川

●Do notlet a disabledloader contact the

OPerativeloader．

・When starting the engine of a disabled 10ader．wearprotectiveglasses． ● Theloaderhastwo12−VOlt batteries．24voltsin

totaI．Make sure the111ating batterγhas the

same voltage.

・Conncctingtwoboostercables二 ①Turn the starter switches of the operative vehicle and the disabled Loader to OFF． ConワeCtthe redcab［ecliptothe（＋）battery

termina10fthe disabled（oaderand connectthe

Other red cliptothe（＋）battely terminaIofthe

OPerativevehicle：

！字・Connectone blackendofthe boostercableto the卜Ibatterytermina10ftheoperativevehicle： 「3ミConnect the other black end of the booster

Cable to the engine block of the disabled have ashortservice tife．Replacethe batteries Vehicleplacedasfarawayaspossible・fromthc Withnewonesassoonaspossible battery． lWake sure the battery and cable polarities arere ・Makesurethefourclipsaresecureandmaking the same；the（＋）battery terminalto the（＋）

Cable terminaland theト）battery terminalto the（−）cable termina上 Tighten the nuts

goodcontact・

・Starttheengineorthedisabledloader．

SeCureIy． ・The disposalof a discharged battery must beJefttothe deaJerfrom whjch the battery

WaS boughtorto a specialist．Do notthrow itawaywi†houIpermission．

Disabled 10ader Normal Vehicle

・Aftertheengineofthedisabled10aderstarts，

remove the cLipsin descending numerica1

0rderof④，③，②，and①．

62

MEASURESTO BE TAKENIN AN EMERGENCY

g, WARNlNG You can re］ease the parking brakein the

a WARNlNG Before trying to operate the emergency

PrOCedure given be10W．Without using the

Parking brake switch． However． the VaIve（SPOOl），make ＄ure tO aPPIy the

PrOCedure must be u＄ed only when you

Parkjng brake to prevent accidentaIro［［of

CannOt relea＄e the parking brake with the

the10ader．

Parking brake switch．Under any other Circumstance should not thi＄PrOCedure be used．The sameis true of

暮f the［oader won t move due to a broken

e暮ectricalwinngwhichmakesitimpossibletoturn Onandoffthesolenoid，yOuCanmOVethe暮oader inthefol暮ow暮ngmanner：

Beforeyou tryto re［easethe parking brake jn the fo

owing manner on a grade，b［ock

the wheels securely enough to withstand the weight of the10ader．Have a guide and make sure there is no one around and under theloader．

lfthe parking brake cannotbe released with the Parkingbrakeswitch，duetoadefectivebrakeoil PumP Or Other failurein the brake system， release the parking brake in the following manner：

Procedure：

①Loosen the bolt securing the plate on the transmission contro［vah／e．

②Raisethespoo暮10mm（0義39in），andyouwiIl be ab［e to move theloaderin forward（3rd SPeed）；LowerthespooJlOmr（0・39in），and

you v測Ibe able to move［n reVerSe（3rd SPeed）．

③After moving the10ade．r to an out−0トtraffic area，returnthespoo＝雨toneutralandtighte theplateboltsecurely。

Procedure

①Remove the plug⑧attached to the parking brake cover．

② Removethereleasebolt／nut⑥． ③Screwtheboltand flatwasher（W．0．nut）into theplughole④untiIthefarend． ④The brake w‖ be released by further tighteningthebolt⑥about2turns（about2− 3mm or O．08−0．1in．）after the bolt head touches the brake cover．

63

HANDLLNGIN COLDWEATHER

HANDLING tNCOLDWEATHER

6l

After preheating the engine・Crank the engine．Warmuptheenginesufficiently・

Ln cold weatherorwhenthe ambienttemperature isO C（32F）．bearin mirldthat： The water and lubricants used in the loaderer

mayfreeze．

Exhaust gasescan ki

● The surface on which the Loader travelis

so theloader must be

Warmed upwith adequateventilation．

Slippery． Keepillgtheaboveinnlind．observethefo

owing 7．Warm up theload handling systenl．0perate the hydraし川c pedals stowly to actuate the 1．AddwaterandIubricants beforeworking，nOt CylindersseveraltinleS・ Elfterworking．（ThisdoesnotEIPPlytofしIel・1 8．Attach tire chains to allfour wheels when WOrking on a road covered with snow． 2．Add LLC（Long LifeCoolant）to the radiator COnditions：

COOling water．The wheel10aders are delivered fronlthe factory with LLCin the

especialLyonarlicyroad1

Ofthe LLC．

Pal●tS．

9．After work，take measures to prevent the radiatorandingeneralyoしJ〔10nltworryabout freezingofwateronthepartsasfollows： the coolant．However．when yourloaderisto ・Tapethekeyinsertionslit． be usedin a cold region where the ambicnt temperature might drop to−100C to−40OC ・Therubberparts＝kethew暮PerSmightfreeze・ （14F to−40F）．increase the concentration Take care not to al10W them to contact other 3．Change the engIne Crankcase o＝ to coId−

Weatherengineoil．

● Remove snow and water at the bottom and inside ofthe10aderwith a rod and brush．

・Park the［oaderindoors，if possible，Parkit 4．Use hard−tO−freeze fueL To prevcnt the on a level hard surface and cover with a condensation of moisture to theinner wa

of

the tank．take care to Leave half the fuetin the tankwhen finishing the day swork・Add COld−WeatherfueJtof川upthetank． 5．AIways keep the batteryln a W釧charged

COndition sincethereisdangerofthe battery

being damagedif the electrolyte fl●eeZeS・ After work．be sしJre tOIet the engine run at

Low rpm for about 5 minしIteSIAs an

alternative method．dismountthe batteryand keep it in a warm indoor place. Keep the SPeCjfjc grEIVity ofthe electrolyte atl・2800r below．

UsethecautionsglVenbeIowwhentrave＝ngand OPeratingtheloader：

64

Iargev［ny［sheet蠣

HANDuNGTIRES

TIREINFLAT】ON PRESSURE

HANDLiNG TlRES

The tireinflation pressure must be as spec消ed，

nottoohighortooLow．

a WARNlNG Tires are one of the most important

COmPOnentS Of the10ader：they sustain the Weight of the10ader．transmit the driving

Make sure軌at軌e tires areinfぬted to proper PreSSureS．StandardinfJation pressure：450kPa （4．5kgf／cm2）（64．Opsi）

force and brake force．alleviate shock from the road surface．and help theloader turn． Neg暮ect ofthe maintenance of thetires wil］

UnderinfIaモion

lead to poor performance of theloader．A flattirecancauseseriousinjuryordeath． TIREIDENTIFJCAT10N

Correct

Overinflation

（∋0日 TheinfJation pressuremaybeproper暮yadjusted accordingtotheground condition orworkarea． ［tis advisab‡e toinf暮ate the tires a‡itt［e10Wer

than standard when the10aderis to be used on

Sand or soft ground．Consult your authorized deaIerabouttheseIectionandinfJatjonpressure Of tires．

Tirejnflatjonpressurechecksmustbeperformed When the tires arecold．

O Side walls

⑤柄ner＝ner ⑥Ca「cass ⑦B帽akero「

1f theinflation pressureis too］ow．the fo owingtroublescan occur：

④BeacIs

⑧Belt

・Large def暮ection．［t w‖Lead to separation or

①Tread ②Shou】der

COrdbreaksduetothegenerationofheat， Note：Therockpattemisstandard，

・The development of cracksin side wa蔓暮S， Vu［nerabletodamagefrom−theoutside．

TIRE SIZE

●［ncreased road resistance w＝increase fue［

COnSUnlPtion． 26．5・一之§−24．P8 ① ② ③

1f the jnfJation pressureis too high．the fo

owingtroublescan occur：

・The treadis susceptib［e to damage from the OutSide義Cut burst，Shockburstorcord breaks W‖beapttooccur． ・The tires are apt to skid when starting or

braking．The center of the tread wears Prematua［［y．

▲cAUTLON T Tirewidth（inch） ② Rimdiameter（inch） 31Ply−Rating

The Ply−Rating−−is anindex of tire strength．

Donottravel［ongdistancesoverroughterraint Use paved roads when traveling．This w＝

PrO10ng the tire servicelife andlead to safe t「avel．

The 暮arger the number，the higher the infJation pressurebecomesavai蔓ab‡eandthe

higherIoad the tire can support．24PR indicates the strength equlValent to24cord Pilesinthetire．

65

HANDLING TIRES

TIRE ROTAT10N lfoneorbothofthefronttiresshowdeeperwear than those of the rear tires．rotate the tires

Howto checkthe extentoftire wear

Measure the extent of wear at an areal／40f the tread−soulermostpart． Pl−OPerly．Thislets the tires wear uniformly．thus（POints markedx）

making it possible to prolong the entire service life ofthe tires． How to rotate the tires：

● Rotate the tires between the front and rear

Wheels・Donotswapthetiresdiagona y． ・A11tread pattcrn must face forward．The

traction pattern affects fuel consumption and

thesafetyoftrave ing． Tread width

a WARNlNG The wheels should have tires which are free

from cuts and showless wear．because the

TheナJSefし＝miI ＿

tires sustain a lot more weight when

Replace any tire showing excessively しJneVen loading．unloading and braking．DamagedWearOraCOrdlayerexposedtoviewwithanew

Or eXCeSSively worn tires can cause a

PunCture Or burst．thusleading to personal

injuryordeath．

One．eVenifitis notworn85O。．

AcAUT10N

Equalize wear of the front and rear tires．Do

notusetiresofdifferenttypes．constrしJCtionsor Sizes．Failure to observe these conditions w川

adverseJyaffectthepowertrainjncludingaxJes OrtranSmission．causingthe malfunctionofthe 10ader．

When repIacingtires．makesuretoしJSetiresof the same type，COnStruCtion，and size for aII

thcfourwheels．Ltisalsoadvisableto replace

／一tlし斗

66

the fourtiresatthe sametime．

HANDLlNG TlRES

REMOV】NGANDREINSTALuNGTIRES

WHEELS

ÅwARNING

a WaRNING

A tire with a wheelis heavy．Servicingitis

When disa＄Semb［ing of a tire and rim

difficu）t and dangerous．1t also needs a assemblyisneeded．askaspeciaJist・ hoist for removing and reinsta ing tires・lt

js advisable to ask your authorized deaJer OraSPeCia］isttodotheworkl

Remov苧ruSt（if apy）from the rim・An

excessively rusty rim often indicates the

developmentofcracks．Replace such a rim

lfyouarego［ngtOjackupthe暮Oaderfortire assembly． maintenance．observe the fo

owing condi−

tions：

・Park theloader on dry．flat and hard

ground．

・CarryouttheworkbyatleasttwopeopIe： One for working on tires and one as a he］per who also keeps bystanders to Stand near the10ader． ●Do not use the bucket to rajse the front Wheels．

・Jackthe10ader upju＄tenOugh to remove tires．Donotraisethe10adertoohigh．

・BIocktherearwheel＄Whenyou areabout to remove the front wheels and b10Ck the

front wheel＄ When you are about to remove the rear wheels．

・Be sure to use＄uPPOrtSrunder a jacked−

uploader．Do not try to keep the10ader raised upwithajackorjacks．

・The rearax暮e may cradIe．To preventthis，

Wedgearigid＄quaredtimberbetweenthe axle and frame．

・When removmg the whee暮boIts，the one atthetop position mu＄t be removed Last， With thetirelifted with a hoist．

・Thetighteningtorqueofthewheelbo竃tsis 862N−m（88kgf−m）（637［bf−ft）．

67

Merno

68

LOAD】N￠OPERATlON BEFORE LOAD暮NG

0 5 6 7 7 7

LOADING OPERAT10N SAFE LOADING OPERATlON DIGGLNG

0 8 0 8 0 8

BULLDOZING

9 7

DUMP［NG LEVELING

8 7

ALEVELSURFACE）

7 7

GROUNDD［GGING（DIGG暮NGON

SNOW REMOVAL

HOlSTlNG TWE: LOADER

ADJUST‡NG BUCKETAUTO− LEVELER

ThisManuatusesthefo‡10WlngSafetyalertsymboIs．

When you seethose symboIsin thetext，foIIowthe

SafetymessagetoavoidpersonaI暮nJuryOrdeath．

Fa‖ure to fo

ow theinstructionsin the message

Willcauseaseriousaccidentordeath．

▲wARNING Faiiure to follow the instructions in the

message might cause a serious accident or death．

A cAUT10N

Failure to fol10Wtheinstructionsin the message may cause personal injury or damage to the 10ader．

69

SAFE LOADING OPERAT10N

SAFE LOADLNG OPERAT10N You should understand the capabilities and COnStruCtiol10f the wheelloader to operateit Safely・

AwARNLNG The operator mustfasten his seat beltif the Wheelloaderis equipped with a ROPS（Rolト Over−Protective−Structure）canopyora ROPS Cab；Otherwise．if the10ader turns over，the

Al10f the10ader s functions can be relative‡y operator might be thrown out and, in the easiJycontro）JedwiththeIoad hand＝ngJever・butWOrSt CaSe．the operator can be crushed by

theIoader can be vcry dangerousif you failto

theloader causing severeinjury or even

しJSePrOPerCaution．Youshould bearinmindthatdeath．

the bucket or attachment is heavy and hard and

Do not try to modify the ROPS canopy or that they w川sonletimes hindcr yourview of thc ROPS cab without prior permission from the areainfroIltOfyoしl．Beforestartinganoperation・ manufacturer．Useonlythe ROPScanopyor makesurethereis nooneneartheworkarea．

ROPS cab approved by us. If the loader turned over．be sure to repIace the ROPS The wheel10aderis a versatile piece of canopy or ROPS cab with a new one before eqしJipmerlt．This does not mean thatit can be Puttingtheloaderinserviceagainl used for just any type of worklBasica y・itis designed to scoop uploads with the bucket． transport the loads, and dump them into a hopperorontoadしImPtruCk． Onthepict川Ies mearlSaCtions The marking ln terms of performance．you should know the thatareprohibitedordangerous・ bucket capacity of theloader and the size・ Weight．and nlateria10f the10ad you wi be The pictures have been drawn based on our handling．hladdition you absolutely mしISt Check medium−Sized whee＝oaders． to seeiflhe soiJor working surface of the work area is firm enough and strong enough to OPerate the10ader safely．The Loaderis not

SしJitable for work on soft soil．such as muddy oI Sandy ground．（n softsoiIitis unabJe to achieve

Sufficienttractionforsafeoperation．

Thewhee＝oaderhasanarticulatedframedesigll which a ows the front and rear frames to swivel

aroしInd the center pin for steering・ln some

POSitions．theloaderissufficientIyunstablethatit may easilyturn overifyou try to maneuvertoo heavyaIoad．Beforetryingtooperatethebucket or an attachment．make sure the franleS arein a relativetys†raightaLignmenttoeachotherlFaiIしJre †0 0bserve this requirement can lead to malfunctions and serious accidentsinvoIvirlg†he 10ader． Protecttheplanet！！

Operatetheloaderwhilekeepinginmindthatyoushouldbekindto theenvironmenしThispracticewi 1eadto10WeramOUntSOfexhaust andoperatingnoise．1twitlalsobewelcomedbybothfe owworkers andthe residentsaroundthework site． Wearecommittedtoprotectingtheplanet、

70

SAFE LOADING OPERAT］ON

ThenumbersnexttothesafetyrulesdonotindicatethepriorityoftheruFe simportanceorthedegreeofriskassociatedwiththesituatjon．

「 1・Know the rated capacity of the bucket or attachment and never exceedit．Before

Startingwork，Checktheweightandcenterof gravityofthe10adyouarego暮ngtOhandle． 2・Checkthespecificgravityofthe‡oad．Takeit

intoaccountbeforetryingtomoveit．

7．Make sure your（oadis centeredin the

bucket・Use caution to avoid sp‖ing or accidental［y dumpIng theload．Exercise

SPeCiaLcautionwhen hanc＝nga10ng10ador

OddJyshaped10ad．Makesurethatthe［oad s CenterOfgravitylS a蔓ignedwiththecenterof the10aderasmuchaspossibIe，

ー Load s center

Ofgravity

3・Use an appropriate attachment，takinginto

Load s center

Ofgravity

accounttheshapeandspecificgravityofthe load．

4．Use the bucket and booms properly，Do not 8．If a fork attachmentis u＄ed，adjust the fork SPaClng PrOPerly according to the shape of trytousethem toshift，PuShorpu＝the10ad

Whileitis on the ground．Such an action mightdamage the bucketorattachmentand jtcan causean accident．

5・Donothoistaloadwithchainshungfromthe bucket or the attachment．The chains may

the10ad． 9．暮f you work on the shou‡der of an

embankment or beneath an overhang， always have a person presentto guide you， andfo［10W hisinstructions．

Slide off．

6，Nevera暮暮owanyonetorideinthebucket．

10［BeforetrylngtOdumpearth orrocksfroman elevated position，make sure thereis noone inthedumparea． 11L Stayawayfromtheedgeofdrop−Offs．

71

SAFE LOADING OPERAT10N

12．When articulatedillthe middle．theloaderis16．Donlt driveinto a pile of earth or materialat

unstable and might roll over due to the application of undue force on the frames. In addition、thesteeringwheelmightisturnedin reversedueto reactionforce．thしISleadingto

high speed・You might be thrown out of the loader by the sudden stop・Theloader can also be damaged.

a serious accident．Make sure the front and

rear frames are aligned with each other before handling10ads．FailしIre tO do so can alsocauseaprematしJrefaiLurcofthcloadeI＼

17．Donotstandneara10ad handlingoperation．

Sonle kinds of attachments move sideways as wellas forwards and backwards．

13，Do nottrytoIiftthe booms excessiveIy high Or Perform work on grades．especially when theloaderis not straight．0therwise．the

loadercouldtipover．

14．Remember that theloaderis unstable when

the bucketis raised high．Use appropriate Caution and n10Ve S10Wly whenJoading and

unloading． 15．Whendumpingthebucket．firstsJowlytiltthe bucket forwal■d and then dump the whole load at once．quickly．Do not stop dumping halfwaythroしJgh：Otherwisethe10adermaytip

18．Whenitis necessary to walk under the bucket orattachnlentforservicing orforany StOPPing the bしICket．rn particu（ar．if the Other reason．make sure to support the bucketis stopped at thc maxinlum range Of OVer due to the reaction from sudden！y

its reach、the chances of theJoader tippjng

OVerarehigh．

bしJCket or attachment with safety blocks and

have another person present who stallds Clearofthe Loader．

19．Operatorsmaygetdustorsandintheireyes when working in a dusty area. Pay attention to the directionofwind．and weargogglcs・if

needed．WhenLoadingatrailerlaPPrOaChthe

trailerfromtheside（a†arightangle）・

72

SAFE LOADING OPERAT10N

20．Whenlifting the10aderitself，attaCh four

26，Have fire protection equ］Pment handy

Chains each of whichis strong enough to

SuStaintheloader

Whenever workingindoors．Replace old fire extinguishers with new ones atthe specified

sweight，tOthefourpoints

Of the10ader，AIways have another person PreSent tO guide guidance，and fo1low his

intervals．

instructions．

27．Check the surface over which you wi11run，

Clear away debris or anything that might CauSe yOu tO10Se COntrO暮，bog down or tip OVer．

21．When暮ifting the暮Oader，do notal10WanyOne to rideon orto stand underthe‡oader，

22・When perform［ng SnOW remOVaI，make sure toinstalltirechainson a‡暮fourwhee暮S，

28，Do notIeave the 暮Oader unattendedin the

middJeofwork，eSPeCial暮yonagradeorin a Cjtyarea．The［oadermightbe vanda［ized or boarded by children．暮fitis unavoidable to leavethe［oaderunattended，makesureto：

・Lowerthebucketonthegroundandapp［y theparkingbrake．

・Place the！oad handlingleverin neしttral and settheleverlock．

● Remove the starter key and b［ock the 23．Avoid sudden starts，StOPS，and tums on SnOWyOrlCyrOads．Drives10Wly． 24．Knowwheretheditchesand curbs are before Startingsnowremova暮， 25・Make sure thereis good venti［ation when

WheelssecしIrely．

WOrkingln an enC10Sedarea．Exhaustfumes Can k‖．

73

SAFE LOAD］NG OPERAT10N

29・Do not change the specifications or add an additionalcoしInterWeightormodifythebしICket

WithoutthemanしJfactしJrCr−spriorpernlission

30．Do not try to make any modification that affectslhe performance or strength of the loader．

31．WherltOadingtheloaderontoatrailer．make Sure tO：

・App［ythetraiIer

sparkingbrakeandblock

its wheels．

・Use ramps of sufficient strength and Width．

・Use nonskid ranlPS．Wheninsta＝ng ranlPS（if they are not permanent［y attached to the trailer）．engage them

SeCurely on the rearofthe trailerand put SuPPOrtSunderthemiddleofthem．

・UsuallybacktheIoaderuptheramps，but

the direction ofloading may change due to the condition ofthe trailer．

・When going up a ranlP．nlake sure the

CenterS Of the rear wheels are aligned With the centers of the ramps．Drive up Slowly．

・Never try to turn the steering wheel

When haLfway up a ramp．1f the toader is not aligned properly with the ramp． drive back down to the ground and start over again.

・lfyoしJhavedifficし‥tyseeingifthetiresare atigned on the ramp correctly、have SOmeOne else gしJide you．FoHow their instructions．

32．Another attachment with hydrauLic tubing

nlay beinsta ed anditis operated by nlanipulating an additionalload handling

Lever（forattachmentl．Do notconfuseitwith the other Levers． 33．1f a fork attachmentisinstatIed，uSe Caution

not to drop theloads from the paJlet by

COntrO ingtheangleof†heforksproperly．

74

BEFORE LOADING

BEFORE LOADING

HOISTING LOADS

AwARNING

A wARNING Under any circumstances，do not try to

byusforIoadhandlingoperations． Do notincrea＄ethe bucketcapacity or add an additional counterweight to the loader Without the manufacturerls prior permis− sion. Failure to do so may cause personal injuryoran accident．

hoistloads using the10ader．The wheel 10aderis notdesignedto hoist10ads．There i＄adangerofcausingtheloadertotipover Or the10ad you are trying tolift to falI， leading toa seriousaccident．

Useon暮ythe bucketorattachment approved

THESPEC）FICGRAVtTYOFLOADS （Weightfm3perunitvo暮ume）

The10aderis designed to hand［e a heapedIoad On the bucket safely，if the materiaIis sand or earth．However，iron oriron ore，CJayey materia暮 COntainInglots of water，Or feces have a far

greater specific gravity than the sand or earth does，and thus they can exceed the rated CaPaCity of the bucket despite their apparent

Smarlvolume．When handling sしICh a material．

use caution not to exceed the rated capacity of the bucket and10ader．When the10ad you are going to handIe has alarge specific gravity，itis advised that you exchange the bucket for one

With a smaI［er capacity；When the10ad has a Sma＝erspecificgravity，yOuShouldexchangethe

bucketwithonewithalargercapacity．

For safe work and operation．exercise extreme cautjon＄O that the rated capacity of the bucket andloaderis not exceeded．This leads to reduced maintenance and economi−

Caloperation．

Someexamplesoftheoperationstheloadercan Performwillbei［lustratedonpagesthatfo暮low：

75

DIGGING

DIGGING

Lo＼・：erthe buckettolhcgroundandtill itto make the fronted

AcAUT10N

e horizontaI．

MakesしJretheloadiscenteredwhenfi irlgthe bucket．Nevertrytoliftunevenload． ‖Digging referstoopetlationsinwhichtheloader PしItS the bucketinto a pile of sand orthelike to f川it．

Note：You can performload handlingoperation more efficiently by using the DSS and USS properJy．refer

to＝HANDLING LOADERS WITH AUTOMATIC TRANS− MIS＄10N．河

Drive†orw；lrdin 2nd gear． Press down−Shiftswitchinfronto†thepi暮eof

SCOOPING

materialand thrustthe bucketintoit．

AwARN州G

lf your10aderis equipped with an optional APS，make sure to turn off the APS switch

When you are going to perform jobs which requiretheload handting meansorbucketto be placedin the f10at mOde．such as SCOOPing．Ievelingorsnowremoving．1fsuch

a jobis performed with the APS turned ON． the10ad handlingmeansorbucketmightrise Or drop accidenta

y．For handling the APS．

SeePage23． ・With the edge of the bucket parallelto the groundsurface．driveforwardintothepile．

Raisetheboom＄Whi靂e相加9back the bucketto filLit．Drive back．

（Lf the bucketis usedin the floating modeit Wi cause the edges of the bucket to wear

rapidly．1tis advisable to keep the bucket bottom jしISt above the surface of the ground． Levelany residしJalpart of theload with thc

bucketfreefloattng．） ・lfyoしIWanttOf＝thebしJCketconlPletely．oritis

hard to pushthe bucketintothe pile．rockthe

bucketforwardandbackward，

AcAUT10N When filling the bucket．press the accelerator Pedaluntilthe tires begin to skid．When the †iresbegintoskid．retumtheacceIeratorpedal aJitt）e and raise the booms to reduce the Load

in the bucket slightly．or onceleave the pile． Avoidover10ading． ・When moving．keep the bucket at the rninimum ground c暮earance height necessary andkeepittiItedbackalltheway．

76

T抽＝hebucketbackal＝加ewayandkeepitat軌e mlnlmUm

lround clearance hei

htwhen movin

GROUND DIGGING

GROUND DIGG［NG

Lower bucket on the ground （Diggingonalevelsurface） and tiltitforward alittle． Adjusttheforward用tofthebucketaccordingto

thehardnessoftheground．

ÅcAUT10N

Usual（ytiltthebucketforwardbyOtolOO・Too

large a forward t椚Of the bucket w‖appIy

heavy burden on the bucket and booms，

resultinglnadefectiveloadhand暮ingsystem・

・Driveslow‡yforwardandpenetratethebucket

Cuttingedge納tothegroundlOto30cm（0・3

−1ft）．Whcn the bucketis filled．tilt back the bucketwhilcraisirlgthebooms． Drive forwardin2nd gear．Press down−Shift ・Driveforwardtodigthegroundwhi［eadjusting SWitch when you want to dig and penetrate round，Withthebucketedge the digg‡ng depth properJy with care not to have unevenloadin thebucket．

● Using the above procedure，dig the ground littlebylittle・Dorl−trしIShl

a CAUTloN Vyith the bucket or the fork attachment ti［ted

forward morethanlOO，donotappIyexcessive

force on the cutting edge or the fork tips・

Fai［ure to do so may cause cracked or

defective bucketorforks．

Bucket川tedforward morethanlOO Raise booms while ro＝n

Gatherin

back bucket．

‡umber

Ro

backbucketfulIy．Keepthebucketatminimum

round clearance he

htwhen movin

77

DUMPING

DUMPING

‖∨‖cyclewol−k

a CAUTlON Clear away any sand or rocks scattered on the

groundwhereyouwiIlbedrivingbyus‡ngthebuck乱

丁hiswil‡preventthetiresfrombeingdamaged．

AcAUT10N

Keepthebucke＝owwhilemovlngtOand蕾romthe

Joadjnganddump汗1gELreaS．GosklWly．UsecarletO PreVentthe暮oadfromfa＝ngoutofthebucket．

AcAUT10N

Dc・nOltry tO remOVe Clay or muddy earth which has dried〔）rlthe buckL！t by ba†lging the bucket

l cvclework

repeatedlyagElirlSianyhnrd sしJrfaceirlCludingthe dump truck．「）oing so＼V＝cause the bucket or attachment to malfunction．Clean the bucket with Waterin such cases．

Llr）LJmPinがrefers to operaミ…onsin which the10ader

isusedtodur11PSarld．rocksororeintothebedofEl

dunlPtrしJCkorirltOa hopper．

AwARNING ・Beforelifting aloaded bucket．rock the

㌢？ydeサOrk

bucketafewtimestostabi‖zetheload．This

Wil）help prevent personaliniury or damage to property from a or part ofa10ad fa ing OutOfthebucket．

・Proper care should be exercised when

approachingadumptruckorhopperwiththe

boomsraised high・DrivesLowly・Avoidhard

braking and sharp turns；Otherwise the 10adermaytipover．

TherearegeneraLlytw（）basic10adcarrying methods、

T

Select an appropriate nlethods．considering your

cyclework

WOrkingconditiorlS．COSt．andsafetyrequirements・

‖LOADER−AND DUMP TRUCK‖METHOD

Thereare Fourbasicapproachestodumpingmateria． into a dump truck，aS Shown above．Select an

appropriate workpattern cycle to reducelhe amoun1 0†timerequired．Selectapatternwhichmatchesyour WOrlkingconditionsandtruckstobeused・

‖LOAD・AND−CARRY METHOD ln†his nlethod．theloaderis used t〔）f＝the bucket

Dumplnginto a hopper

from a pile and move the material to the dump

area．This methodis suitable for short−distance

WOrk（30tolOOmor98to328ft）． tfthe10aderisusedtodumpmateria暮intoahopper， itisgoodpracticetoconstructalO−mOr33−ft‡ong

S10Pethat rises about3degrees．Thiswi11causea naturaJbraking effect．thus avoiding the bother of using braking controis.

▲wARNING Besuretoinsta ab10Cktostop the wheels before the10ader can runinto the hopper・

78

LEVELlNG

LEVELlNG

Ti［t the bucket forward gradua‡‡ytosp椅aCIthe10ad．

a CAUTioN When［eveling the ground，drive theIoader

backwards．Attempting tolevelthe ground by driving forwards can damage the bucket and

軌e booms．

Leve蔓ing workincIudes spreading firlmaterial， rough暮evelmg andleve暮ing which makes use of boththeedgeandbottomofthebucket．

SPREADING F［LL MATERIAL F川the bucket fronla Pi暮e，Drive backward to SPread the f‖ materialwhile slow［y tilting the

Letthefrontedgeofthebucketcontact round surface and drive back．

bucke＝orward．

ROUGH LEVELlNG TjItthe bucketforward untilthefrontedgeofthe bucket contacts the ground．Drive backward to levelunevenground．

LEVELlNG

Make the bottom of the bucket round surface． levelwith the

a WARNlNG Lf yourloaderis equipped with an optional APS，make＄ure tO turn Off the APS＄Witch

When you are g01ng tO Perform job＄Which requiretheload handling meansorbucketto be p暮acedin the f10at mOde，SuCh as SCOOPing．1evelingorsnowremoving．1fsuch a jobi＄Performed with the APS turned ON，

theload hand‖ng meansorbucketmightrise

Ordrop accidentaJ［y．For hand［ing the APS， ＄eePage23． F‖ the bucket with materialand10Werit to the

ground［Leve暮thesurfaceusIngtheweighrtofthe bucket． Place the booms in the float phase and drive backward．

Bulldozing The bo？m grOundstop（GSS）device usually takes pr10rity overthe other circuits．Forthis reason，the boom［ever may not be［ockedin the ●lf10at−− position．1f you need to rllake buHdozing work for a 暮Ong time，mOVe the GSS sproximityswitchtoapositionwherethe SWitch won

tbeactivated．

79

BULLDOZING

BULLDOZllNG

Bu暮暮dozir唱

▲cAUT10N Do not tryto bu doze apile of materiallarger

Or heavier than the rated capacity of the

bucket．0therwiseitw＝cause prematurewear On thetires and wastefuelas well．

Bulldozingmeansusingthebucketasadozerblade tobackfi

atrenchorpushmaterialintoahopper．

Bし川doze materiaJwith the bucket opening horizontalto the ground surface・Do not tilt t噂

bucket forwardし′when bし川dozing．（See A CAUT10Nonpage77．）

SNOW REMOVAL RemovirlgSnOW

a WARNlNG ）fyourloaderjsequippedwithanoptionalAPS．make

SuretOturnOfftheAPSswitchwhenyouaregoingto

Perform jobswhich requiretheload handling means Or bucket to be placedin the f10at mOdelSuCh as

SCOOPing．levelingorsnowremovingllfsuchajobis PerformedwiththeAPSturnedON．the10adhandling

meansorbucketmightriseordropaccidenta‖ylFor handLingtheAPS．seepage23l

AcAUT10N BasicalIy，the same procedures are used as When handlingordinaryloads．UsecaしJtion not

tolosecontrolandpayattentiontoditchesand Other obstac［es hidden under the snow when WOrkingonsnow−COVeredroads．

Cautionsforsnow remova蔓WOrk ・DonotmakesしIddenstarts．stops．orturns・ ●Installtirechains on a

ofthewheels．

・Be alert for fire hydrants．manholes．cしJrbs． ditches．etc．

HOISTINGTHE LOADER a WARNlNG

AIwaysuseliftinglugsandsetthesafetylinkonthe

front and rearframes．Do not a ow anyoneto sit or rjdeona）oaderwhenitjs8bouttobehoisted，Donot

aLlowanyonetostandunderahoisted10aderlAtfirst． 1iftthetoaderjustalittleandmakesurethehooksare SeCUrely engaged and the ch8ins are properly

StretChed（nottwistedorkinked）beforecontinuingto liftit．

HoistinglS neCeSSary tO10ad a di＄abIed10ader OntOatranSPOrtatjonvehicteorontoaship・ Fol10Wtheinstructionsofthecraneoperatorand COnSuJt theJoader−s guide．（Seel■When using Crane onpage58．）

80

Hoistingthe10ader

ADJUSTING BUCKETAUTOLEVELER

ADJUST［NG BUCKET AUTOLEVELER

BOOM KICKOUTADJUSTMENT Theboom kickoutdeviceautomaticallystopsthe

boomsatapresetheightinthe raisingphase．（［t factory set for a height s［ig仙y before the automatical蔓ystopthebucketatapresetdigglngis highestposition，） angIe，（ltisfactorysetsothatthe bucketwillbe ParaIleltothegroundsurface．）

The purpose of the bucket auto蔓eve暮eris to

PROX‡M［TYSW「TCH

（BOOMKICK−0UT）

For example，When the暮oad handlingIeveris P［acedin the tiIt−back position after dumpIng a 10ad，theleveris‡ockedin that pos摘On un川the

bucket has reached the preset angle．Thelever thenautomaticalIyreturnstoneutraJ．

佃∵‖∴m

e圧

is necessary to change the setting，adjust

e

The bucket autoleve‡eris factory−Set SO that bucketw＝be paralleL tothe ground surface．

bucketautolevelerinthefol10Wlngmanner：

ÅcAUT10N

Do not apply a large amount of force to the

Cutting edgewhile the bucketis ti［tedforward．

Doing so may crack or damage the bucket or

Otherattachment．

GROUND STOP ADJUSTMENT The ground stop device automatica［［y stops the boomsatapresetheightwhen暮OWerJngthebooms， PROXIMITY SWITC＝ （GROUNDSTOP）

‑The bucket autoleveler setting can be adjusted bychangIngthepositionoftheproximity／SWitch．

AwARN州G Before adjusting the bucket autoleveler．

applytheparkingbrake・Donota owanyone to＄tandneartheJoadhandlingequipment．

Adjustment procedure ①Set the bucket forthe desired bucket angle． Shutoffthe engLne．The bucketcan be tilted forwardupto6． ②Loosen the proximity switch10Ck nuts and S‡ide theleveler bar s rear edge allthe way しIntilitislocatedillthe middle ofthesensing Surface（Orange）．Tightenthelocknuts．

lfyour‡oadhandlingjobisalmostalwaysthesame， itisgoodpracticetoadjusttheboomkickoutpreset POSition suitab暮e for your job．For adjusting the POSition，COnSultyourauthorizeddealer．

③Afteradjustment，Starttheengineandcheckto Seeifthebucketstopsatthedesiredang蔓e．

PROXIMITY SWITCH

（BUCKETAUTOLEVELER） ＼ ＼

81

Memo

82

＄TORING THE LOADER

STOR［NG THE LOADER DAILY STORING LONG−TERM STORAGE OPERATlNG THE LOADER AFTER

LONG−TERM STORAGE

ThisManualusesthefol10WlngSafetyaIertsymboIs． When you seethose symbo‡sin the text，foItowthe Safetymessagetoavoidpersona‡ln）uryOrdeath．

Fa‖ure to fo Wi

ow theinstructionsin the message

causeaserious accidentordeath．

a WARNlNG Failure to fo］Jow the instructions in the

message might cause a serious accident or death．

A cÅUT10N Failure to foIIow theinstructionsin the message may cause personalin）ury Or damage to the 10ade「．

83

STOR］NGTHE LOADER

DA（LYSTOR［NG

LONG−TERM STORAGE

・Parktheloaderinadry．indoorlocation．WhenWhen theloaderis out of service for a month or OしItd00r StOring cannot be avoidedlParkit on longer・Observethefo owingprecautionssothat a dry，始veI，hard surface thatdoes not have the loader can be used reliably on the next anypooIsofwater・ assignment・

a WARNirUG

・Repairanydefects．

When parkjngthe10ader．makesureto：

● Check the oillevelin each reservoir and add

・Lower the bucket on the ground horizontally．

Oiltothespecifiedlevel． Aiso check each of the lubrication points and addgreaseasnecessaryl

Apply the parking brake.e.

・Removethestarterkeyandkeepit■

● Park theIoader on a hard surfacein an elevated spot．taking Localf100d con〔柚ons

・B10Ck the wheels securely with btocks

Outdoors．coveritwithacanvEISOrVinyL tarp．

which withstand the weight of the loader ifyouhavetoparkthe10aderonagradel

into account．When theloadcris parked

・Apply an antirust agentto the exposed parts SuChascyIirlderrodsandshaftswhichtendto 「ust．

・lnwinterorin

・Cover any components，SuCh as the air

，

32F）・tPke trle ne？eS甲ry rlea？ureS tO

PreVenttheenginecoolantfronlfreezingl

、For detaiIs，See the WEATHER

HANDLINGIN COLD

sectiononpage64．

breatherportandairfilterport，throughwhich moisture might enter.

・ChargethebatteryfuLtyandremoveitfromthe loader．Storethebatterylnadry，COOIpLace・ ●ln winter or coLd weather（When the ambient

temperatureislikely to drop below O C or

32OF），take necessary measures to prevent the engine and radiator from Freezing・For

details．see the ‖HANDしING IN COLD

WEATHER sectiononpage6ヰ

● Make sure the tires areinflated to the

specified pressure. When the loader is out of SerVice foralong period of time・jackしJP the

Joader aJittJe off the ground to remove the load on the tires．

84

STORING THE LOADER

OPERAT［NGTHELOADERAFTER WHENTHE LOADER［SOUTOFSERV［CE LONG−TERM STORAGE LONGERTHANAMONTH ・Remove the covers used to protect agalnSt When the［oaderisout ofservicelongerthan a moisture． month，Start the10ader eng‡ne and operate the ［oad handIing system s蔓owly once a month，tO● Thoroughly remove antirust agent from the PrOVide暮ubricationtoal10ftheparts．

Cy暮inderrods．

● Theoilmight have deteriorated during a［ong

StOrage Period．Check each reservoir and When trying to warm up the10aderindoors，

Changetheoi［ifithasbrokendown（Changed CO暮Or），is contaminated or has any foreign

make sure thereis good fresh−air ventilation． materia＝nit． Exhaustfumes can k＝，

・Donot納creasetheengIneSPeedrapid暮y．

・Recharge the battery andinsta‡‡it on the loader．

・Removeanyantirustagen＝romtheboomand ・Fo bucketcy＝ndersbeforeoperatingtheIoader． ●lf the［oaderis to be out of service another

One mOnth or more，aPPly antirust agent

ow the procedures described under the heading BEFORE STARTINGTHE ENG［NE， On Page 52・Warm up the 暮Oader englne

Sufficiently．

agaln・

85

Memo

86

ⅣlAlluTENANCE MAINTENANCE

L

SAFE SERVICING AND MA［NTENANCE．．．． ．．．． LOCATlONS OF FILLER PORTS……．．．．．．．…．．．……

GREASE FITTING LOCATlONS………‖………． ．，93 LOCAT［ONS OF FLOATING PINS‖…．． …………．94 ENGINE COMPARTMENT

This Manua蔓usesthefol10WmgSafetyalertsymboIs． Whenyou seethosesymboIsin thetext，fo暮10Wthe Safetymessagetoavoidpersona＝njuryOrdeath・

Failure to foI10W theinstructionsin the message Wi

causeaseriousaccidentordeath．

AwARNtNG Failure to fo ow theinstructionsin the message might cause a serious accident or death．

A cAUT10N

Failureto fo暮暮owtheinstructionsin the message may caL暮Se PerSOnalinjury or damage to the 10ade「．

87

SAFESERVICINGANDMAINTENANCE

SAFESERVIC］NGANDMAINTE− NANCE

Accidentsandworkhazardsrelatingtothe10ader Can be broadly cLassifiedinto three categories：

those which happen in spite of adequate PreCaし両onsこthosewhichhappenbecauseofthe CareteSSneSSOfoperEltOrSOrWOrkers performing nornlalwork：and those which happerldしJe tO

dcfectivepartsoramalfunctioning10aderl

PersonalaccidentsinvoIving†he wheelloader lnClしIde：fa ing．bしJrnSlbruises・entangleme−1t Of thebodyinthemachine，sparts，entanglement rotating parts．injury from fa＝ng objects．broken metalp［eCeS Or high pressure fIuids，and back mJury When carry暮ng a heavy［oad・To prevent

these accidents from happening・yOu nluSt Observethesafetyrulesdescribedonpagesthat

fo ow．ln addition・yOu are required to become

fam＝ar with the deslgn and performance CaPabilitiesoftheloader・

暮fyou haveanyquestions，See yOurauthorized

dealerwithoutdelay・Safetyisyourbusinessand yourresponsibility・

The marking

On thepicturesmeansactions

thatareprohibitedordangerous・

‑The pictures have been drawn based on our sma

88

−and medium−Sizedwheel10aders．

SAFE SERVJCING AND MAINTENANCE

Thenumbersnexttothesafetyru‡esdonotindicatethepriorityoftherule simpo托anceorthedegreeofriskassociatedwiththesituation．

「 1．Wearallthe protective clothirlg and persona1 8． When workingin a group，make sure

Safety gear called for by the job conditions，

everyone understands the meanlng Of hand

Shoes．

Vehicle＼Vhich hinders workcrs fronlSCeing

SuCh as safety gJasses，gOggles，g10VeS，a Slgnals and thecommunication methodsthat ha「C暮 hat，earP暮ugs，a maSk，and safety W川be used．Ifyou workon or nearaJarge each other，Pick aleader and fo蔓10W his

2．Do not wear［00Se C暮othing；it can easlly

instructions．

become entangledin parts and cause

Seriouspersonal‡n］ury．

3．Do not wear anyJeWeIry such as a rIng Or Pe11dant． 4．When working near a high−temPerature Part Or rOtating part，take offyour g10VeS．［tisa

good practiceto use athickrag orthelikeif you must touchit，AIways be extremely Carefulnearsuchparts．

9，Be sure to perform a［［specified preparation， Pre−OPeration and periodic checks．Thisw‖ he暮ppreventaccidents．

5．Before starting to service the［oader，

Organize the work area．Arrange the tooIs and replacement parts so they can be

reachedeas‖y． 6．This whee［‡oaderis an articulated type 10ader．Engage the safetylink proper［y to 10．AIways park the暮oader on a tevelsurface， Place thelever and switchesin neutraL PreVent anyOne frorn being caught between the front and rearframes． 7．Putups暮gnSOntheladderandattheeng［ne

App［y the parking brake，b［ock the whee暮s andengagethesafety暮ink．

Starter SWitchlindicating that theIoaderis ll・Hydraulic pressure can drive hydraulic oiJ beingserviced．

throughtheskin．Nevercheckforleaksinthe

hydrau［icsystemwithyourbarehands．Usea

P暮eCeOfcardboardforthispurpose．

89

SAFESERVICINGANDMAINTENANCE

Battery electrolyte and

12．DonotdrainwasteoiLonthegroundorintoa 16 Water−Way．

＿

the EICtiveingredientirlbattery clectrolyte・ wilLcausepai−1fulandseriousburnsifitgets

on the skin．1t can cause blindnessifit gets intoeyes・LLCisflanlnlableandpoisonous・ Lt contains conlPOunds which carlbe fatEllif swa

owed．Usecxtracautionwhen handling

them．

17．Beforeworki−1gOntheelectricsystem・make sure to disconnect the negative卜）terminaI toshしItOffthefLowofelectricity．

13．Do not throw out old oil．f ters．or hoses together with other kinds of trash・Do not

disposeoftheminanempty10t・DisposaIof WaSteOi蔓andotherpartsshouIdbetakencare ofbyaspecialist・Youshouldalwayshavein mindthattheenvironmentmustbeprotected・ 14．Neveruseopenf‡ametocheckanitemina dark place・There might be a danger of exp10Sionorfireifoilorfし一elisleaking・

18．Care should be exercised not to al10W

electricalparts to be splashed with water

when washing theloader・Cover electrical PartSWithav−ny＝arporbagifnecessary・

19．The disassembly and rcinstalla†ion of tires needs specialknowledge and techniquel

Askaspecialisttodothework・

15．Donotuseanopenflamewhilecheckingthe battery etec†rolyteleveL Since expLosive

gases are always being released fronlthe

battery，thereis a danger of caus［ng an explosioIl．

20・When welding nearthetires・COVerthe tires to protect them from sparks and to prevent themfromexp10ding1 21．Whencheckingtires，POSitionyourseけonthe

side of the tire，nOt directlyln the path of rotation．

90

SAFE SERVIC．NG AND MA［NTENANCE

22，Use specialcaution when working on any

25−When jacking the10ader up，make sure that

youfirstengagethesafetylinkontheframes and b［ockthewheelsontheoppositesideof

Whee［assembIy that has a［ock ring orside

rlng．1f a t汗e with animproI）Crly−mOしHlted lock ring isinf］ated，the暮OCkringcanpopout， CauSlng a serious persona‡ln）ury Or eVen death． Beforeinf［ating such a tire，make Sure the Lock ringIS SeCurely mounted．［f

thewhee暮youareabouttojackup，Therear

axles are rocking type．Use the jack under

One Of the axLes（Fig．A），nOtin the middle （differential）of the rear axle assembly；

Otherwisethe10aderw‖become unstable on

avai暮able ．use an air chuck．Do not a‡low

anyonetostandneartheworkarea．

thejack． ［f you must go under the［oader whiIe the

loader jacked up or one or more wheelsis raisedofftheground，uSeadditionalsupports

to prevent the‡oader from fa＝ng down or tippingover（Fig．B）．

26，Use tooIs and jigs which are suited for the Pb

t

O n

lmpropertoo‡s orJlgSW＝damage

They also might slip or slide off an

tSd ar

PraCtice to use a safety protection frame

around thewheel．

h

23．WheninfLatinga10Ckring−fittedtire，itisgood inspection or repa［r yOu are gO［ng tO do． CauSmgPerSOnal暮n）ury．

27．Do not put too蔓Sin the pockets of your

24．Before trying to removeatire，make sure to

engage the safety［ink on the frames and b10Ckthe otherwheels．

Clothing．They wjLlhamper your motion and

Candropout，CauSlngPerSOna＝nJury． 28．Do not go under a‡oader with the front Wheels raised byusIng the bucketasaJaCk． 1f the10ader falls down．you w‖get severe

91

LOCAT10NSOFFILLER PORTS

LOCAT［ONSOFFILLERPORTS

F10atingpins（5points）

92

Front axle No†eThe†一nalredLJCtlOngeaTISnOtShown

GREASE FITTING LOCAT10NS

GREASE FITT［NG LOCATIONS GREASING

Wipe dirt and foreIgn materiaIfrom grease fittings・App（yspec消ed grease sufficient‡ythrough each greasefittingshown beJow．Thegreas針佃廟gsareprovidedwithredcaps，Besuretoreinsta＝there CaPafteraddinggrease．

93

LOCAT10NSOFFLOAT］NGPINS

LOCATIONSOFFLOATINGPINS

ThepmsoftheIoadhand蔓ingsystemareaI．anoiトf‖edtype・Checkthecapsandplugsforoillea andchangeoilatperiodicinterva）s・

Drainoil品rought−hedrainpLしLgandaddoiluntiloiloverfLowsfromthetever・／fi‖plug・Afteroilchange・ makesuretocheckforoilleakage．

94

ENGlNE COMPARTMEPIT

ENGINE COMPARTMENT

lLeft side view

ht side view

O Turbo charger

・卓 Aircleaner

②Muff始r

⑤Alternator

③○…1ter（2pcs．）

＄ Engineoi＝i erport 子 Engineoi［dipstick

⑧Feedpump ⑨Watersedimentor ⑱ FuelfiIter

95

Memo

96

PERlODICIN＄PECTlON

PERIODICINSPECT10N

1−

PER10DICINSPECT10N LIST‖……‖……．． ．．…．…98

BEFORESTARTING（EVERYDAY） CHECKS

.100 .108 110 111

50 HOURS CHECKS

100日OURS CHECKS

250 HOURS CHECKS 500HOURS CHECKS

115 .117 .122

1000HOURS CHECKS

2000日OURS CHECKS

MAINTENANCE OFA暮R CONDIT暮ONER………． 126 MAINTENANCE OF BATTERY…t．…‖…………‥‥‖129 MAINTENANCE OFCOOLANT．．．

．…．．

……131

MAINTENANCE OFT］RES AND WHEELS……‥132 PER［OD［CAL REPLACEMENT OF SAFETY PARTS uSTOF LUBRICANTS

0暮LCAPAC‡TY TROUBLESHOOTING GUIDE…．………．

．……．

．136

ThisManualusesthefol10Wlng Safetyalertsymbots．

When you seethose symboIsin thetext，fol10Wthe

Safetymessagetoavoidpersona［injuryordeath．

Failure to fo ow theinstructionsin the message Wi causeaseriousaccidentordeath．

a WARNlNG Failure to follow the instructions in tfre

message might cause a serious accident or death．

A cAUT10N Failure to follow theinstructionsin the message may cause persona［ln）Ury Or damage to the 10ader．

97

PER10D］CINSPECTlON LIST

PER10DICINSPECT10N LIST The maintenance schedule is worked out on the

Checkanydefectsfoundbypreviousinspection 100 assumption thattheloaderw川be used undera

typicalworking condition．1f thcL10aderis used

Removedusl，mud，Oilandsnowfromthe

under a severer working condit壷on．earlierloader PreVentivemaintenanceisre〔luired．

Checka暮tofthepart＄foroilleak

Note：

100 100

CheckhydraulichosesandpipIngfordamage 100

Remember that services require〔1pcriodically CheckengIneO＝for暮eve暮andcontamination 100

shouid be carried out at the same time as items

Whichareservicedn10refrequent［y．Forexamp（e．Checkfueltankfor（evel

100

Drainthewatersedimentor

101

COOlerandradiatorfinforcontamination

101

Whenitis time to perfornlthe serviceslistedin

the 100 日RS． cohJmn，yOu Should also take Care Of thoselistedillthe 50 HRS．−● co．umn： CheckcoolantforleveJandcoo‖∩9fan，OiJ

Whenitis tinle tO Perfornlthe serviceslistedin the

250 HRS．

colunln．yOu Should atso take CheckaircIeanermonitorindication

Care Of thoseJjsted jn the HRS． columns．

50 HRS．

and

100

When starting periodicinspections．make Sure that：

・Theparkingbrake ON switchispressed・ ● The shiftleverisin neutral．

・Theloadhandlingleverisin neutral． ・TheleverlockisengagedsecureIy． ・Thebucketisontheground． ・Thesafety［inkisengagedproperly． ・Theengineisshutoff． ● The wheeLs are blocked．

Checkinstruments，mOnitor＄（Warninglamps）， lights，hornandback−uPbuzzerforoperation

102 103

Checktorqueconver短randtransmi＄Sionoil level

104

CheckhydrauIicoiltank（brake）forIeve［

104

Checktiresforpressureanddamage，WheeZ 105 boltsfor暮00SeneSS，andwheelsfordamage

Checkbrakepedalforoperationandbraking effect

105

Checkacceleratorpedalforoperationand exhaustsforco10randnoise

106

Checkparkingbrakeforoperationand brakingeffect

106

ChecksteeringwheeIforplayandoperation 106 Checksideviewmirrorsandinteriormirror （OPtionaIlyavailabteforloaderswithan

OPeratOr ＄Cab）fordamageandmounting bottsfor（00SeneSS，

107

CheckROPScab，SeatbeIt（availablefor

10aderswithROPScab）fordamageand

107

moL！n抽9bo舶for100＄eneSS′

CheckwindshieldwasherIiquidforlevel

98

107

PER10DICINSPECT10N L［ST

S即Vice＄required

Seepage

Changeengineoil．（initiaF50hrs．on‡y）

108

Drainwaterandforelgnmatterfromfueltank

117

CheckelectricwirIngandfuses

108

Change fuel filter

117

CheckfIoatingpinsforoil暮eaks（Joadhand柚g

109

Checkgaspressureinaccumulator （everylOOOhoursoroneyearwhichever COmeSfirst）

118

Changeaxlehous［ngairbreathers

118

Greasecenterhingebearings（upperandlower）

118

Changetorqueconverterandtransmission

119

Cleantorqueconverterairbreather

119

ChangehydrauIicoi‡tankreturnfirter

120

SyStem）

Checkbatteryelectrolytelevel GreaseloadhandFingsystem，rearaXle

110

SuPPOrtPin，andsteeringcy［inders

110

Cleanairconditionerfilter

110

Oilandcleantransmissionstrainer

Change engine oil

111

Checkarternatorbeltfortension

111

CheckIoadhandlingsystemforcracksor damage

120

Checkbatterye［ectrolyteforspecificgravity

111

Checkreversib暮ecuttingedgeforwear

120

Greasecenterbeanng

112

AdjustvaIvec［earance（everylOOOhoursor 121

Greasepropellershaft

112

ChangetorqueconverterandtransmissionoiI

112

hoursoroneyearwhichevercomesfirst）

Changeax暮e（differentiaI，finalreduction

113

Adjustinjectiontiming（everylOOOhoursor OneyearWhichevercomesfirst）

OneyearWhichevercomesfirst）

Measurecompressionpressure（everylOOO 121 and用ter（in一暮inefilter）（initia1250hrs．onIy） gear）oi暮（initia暮250hrs，Only）

Tightency暮inderheadandmanifo‡d（every

1000hoursoroneyearwhichevercomesfirst）

ChangeenglneOi＝‖ter

115

C暮eanJOintbo暮tstrainer

115

121

121

Checkturbochargerbearingforrotation（every 121

1000hoursoroneyearwhichevercomesfirst）

Checkinjectionnozz暮e（PreSSure，SPrayPattem） 115 Checkaccumulatorforfunction，gaS暮eaks，

Changecoolant（LLC）（every20OOhoursor

122

OneyearWhichevercomesfirst）

looseness and damage

115

GreasealternatorbelttensionpulJey

116

Changeax暮eoi暮（differentia冊naIreduction

123

Retighten wheel bolts

116

123

Changetorqueconverterandtransmission

ReptacehydraulicoiltanksuctionfiIterand change hydraulic oil

116

Checkbrakediskforwear（SeⅣiceandparking 123

fiJter（in−1inefilter）

gear）

brakes）

ChangePOCoiIfilter

123

Changefloatingpinoil（Ioadhandlingsystem）

124

Checkdoor10Ckforoperation

125

Checkwindshieldwiperforoperation

125

Checkwindowwasherllquidforspray COndition

125

99

CHECKSE3EFORESTART）NG（EVERYDAY） ：T Rerヮov？！Pe ojJd ．

Cleanitwithacleanshoprag．

Checkanydefectsfoundbyprevious

AcAUT10N Chこ＝ge the engine oirifitis foしHld to be

inspection

disco10red or colltanlinated with foreign

Check to see if defects found by previous

matter．

inspectionhavebeencorrectlyrepaired． 一至 Reinsertitinto the dipsticktube and remove Removedust，mud，Oilandsnowfrom again to check the oil ievel by seeing the oil adheredtothe〔1ipstick． the）oader ・3 The oillevelshould be between two s10tS Orl Removedustand greasefrom thesteps，Peda［s thedipstick：HandL． and）evers． ．ネIf the oillevclislow、add the same brand of

Oilasusedinthetank・Donotoverf＝beyond

AcAUTtON Use caution not to sp［ash water over the electricalparts．especia

yengirleelectricalparts

the H fevel．

For the procedure for changing engine ojJ．see

and wire harness couplers when cleaning the 10ader with wash or steanl：Otherwise the eJectrjcaJsystemortheIoadernlightmalfunction．

the pertinentitemliste〔lin the heading ■−50

Checka ofthepartsforoitleak

Checkfueltankforlevel

Checkthatthere are no oilleaks from hydraしJlic line connections oroiItanks，

Turn the starter switch to ON and check the fuel

日RS．

gaugel

Checkhydraulichosesandpipingfor damage Check hydraulic hoses and piping for kinks or damage．

Checkengineoi（forTevelandcontamト nation This should be pel●formed with a cold engine or moI●ethan15nlinutesaftertheengineisshしJtOff． When the pointerindicates near the mark E． addfue川ightoil）assoonaspossible． When the pointelindicates ‖E ．the residual amounto＝ueLin thetankis：

about47L（12．4USgal）． （tobecontinuedtonextpagel

100

CHECKSBEFORESTARTING（EVERYDAY） a WARNlNG When addjng fue［．make sure to shut off the

engine．Never use open flame near the fueJ

tank． Do notIet fue］overf10W the tank．

Thoroughlywipeawayanyspiltfuel．Seepage

a WARNlNG PIaceafueIreceiving pan undertheend of the vinylhose．Fuelspilt around the plug must be wiped away compLetely：Otherwise itmightcausefirehazards．

5．

①Placeafue蔓receivingpanunderthedrainp‡ug． ②Loo苧en the drain p［ug to drain water and

AcAUT10N

Uselightoi暮forfueL Useofothertypesoffuel

maycausetroubIewiththeeng［neandmakeit

foreign matter． ③When the f‡oat drops to the spec摘edlevel，

tightenthedrainplug，

notpossib暮etostarttheenglne．

④Start the engine and make sure thereis not fue［leakage，

Checkcoolantforlevel．coolingfan，Oi［

COO］erand radiatorfinfor・COntaminal：ion The coo蔓ant level shou暮d be between the markings FULL and LOW on the outside of the Subtank．

The fueItankcap can belocked with the starter key．

AwARNING This check should be performed when the engineiscold． Do not remove the radiator cap while the engineis hot．thatis．immediately after the

enginehas been shutofforwhiletheengine TherearefourpointsⅥ／hereyoucannotinserttheis running．The sudden release of pressure key．Tightenthecapsecure】yandthen backoff Can CauSea Steamf）ash which wouldcausea Serious burn． to beinserted．

thecapa＝用etoapositionwhich a owsthekey Drainthewatersedimentor Remove water and fore［gn matter from the fuel When the f［oatinside the case rises tothe remova＝eveI ．

Water

The［oaderuses LLC（Long Life Coolant）forthe COOling water・lf thelevelislow．add cooling WaterOfthesameconcentration（30Oo−50Oo）． When checkingthecooIant［eve［，alsocheckthe radiatorcapfortightness，COO＝ngfan，Oi暮COO蔓er and the radiator fin for contamination，

retightening the radiator capif100Se and

removInganyfore［gnmatterfromthecoolingfan， Oi［coo［erand radiator as necessary．Exercise CarenOttOlettheeng暮neOVerheat， ltObecontinuedtonextpagel

101

CHECKSBEFORESTARTJNG（EVERYDAY） Readtheinstrucモionsonhand＝ngthesidepaneJ．・至 The aiI●Cleaneris a doしIble element type （innerandouterelemen†s）．Usua y．cleanthe Side cover and rear gl●＝e again carefu y before Outer element． Checking． ：3 Loosenthewingnutandremovetheelement． Tap the element with yoしIr PaLm to remove dust（1r blow compressed air（below687kPa Ol●7kg′Cl什0「100psi）・

岳 WhEln uSing compressed air．directit outsidc the element at first．Then direct airinside the element． （5・When cleaning the element．aLso checkit for rしJPture Or Pin holes・lf any defectis foしInd・

reptaceitwithanewone・ ：6 After cleaning．Iet the engine rしIn atlow rpm and make sure the monitordoes not come on．

Rep］acing e）ement The e［ementshould be rep（aced with a newon afterithasbeencleaned6times，OrOnCeayear．

傘WAR叩NG

When using compressed air for cleaning．it

Should be ressthan O．2MPa（2kgf／Cm2）and

wear safety glasses.

ヰCAUT10N

When usirlg COmPreSSed air or stealllfor

CLeaning．the pressure of compressed air otl SteamShouJdbeJessthanO12MPa（2kgf／cnl、） and the nozzle tip should be kept more thar1 500m甲（19・7壷n・〉awayfromthe†in＄urface；

otherwise the radiator or oil cooier fins might bedamaged． Checkaircleaner monitorindication Turn the starter switch to ON and if the monitor

毘conleSOn・Cleantheaircleaner・

Clean air cleaner element

AwARNtNG This check shoutd be performed with the

engine shut off．Exercise care to prevent hands from getting burned when removing the eJement．When cIeaning with com− PreSSedair．besuretowearsafetyglasses，

① RemovethecIipbandandremovethecover埠

102

CHECKSBEFORESTART］NG（EVERYDAY） Monitors（Warninglamps．indicatorlamps） Checkinstrument＄，mOnitor＄（Warning lamps），lights，hornandback−uPbuzzer

for operation Let the engIne run atid‡ing rpm and check the instruments，mOnitors（Warning 蔓amps），lamps， homandback−uPbuzzer， lnstruments

㊨ENGINEOILPRESS lf暮jght comes on，Shut offthe englne and check thelubricatingsysteminc‡udingtheoi＝‖ter．

（こ）BRAKEPRESS

白星COOLANTTEMP・， 朝TRANSM［SSIONO［LTEMP，

AwARNING lflight comes on and the buzzer sounds． StOP theJoader，Iower the bucket on the ground．place the shiftlever and the10ad handlingleverin neutraJ，and app［y the

Parking brake．

暮f the pointer goes out of the white range and Press the accelerator pedal about half way registersintheredrange，［ettheenglnerunatid‡etolet the engine run at medium rpm．This rpm to coolit．暮f the pointer won7t return to the Wi store brake oil pressurein White range，tum the eng暮ne O軋 Afterit cooIs， accumuIator． Check theleveJs of the eng［ne Oi‡and coo［ing When the specified brake oilpressureis

the

Water，eXhaust，andfanbe［ttensionforthecoo（ant StOredintheaccumulator．themonitorlamp

temp．gauge．

goes out and the buzzer stops sounding． Start the10ader after making＄ure thereis

Check the oi［cooler and oilcirculation route for Oi［leaksforthetransmissionoi［temp．gauge．

no one around the10ader．

団FUEL Turn the starter switch to ON，tO Check that the POjnterswings． kn／h SPEEDOMETER Drivethe10aderand checktoseeifthepointer SWIngS PrOPerly according to the traveling SPeed．

AwARMNG Before＄tarting the10ader make＄ure there is no one around the10ader．This check Should be performed at an out−Of−traffic area．

1f the buzzer stops sounding．immediately COnSultyourauthorizeddealer．

E∃cHARGE lflight comes on，Check V−belt for tension，

aIternatorforfailure，eJectricalwinngforbreakage Or POOr COnneCtion．and the batter童es for electro暮yte暮evelandspecificgravity．

《欝PARK暮NG The monitor comes on when the parking brake ON switchis pressed and goes out when the OFF switchispressed．

1f the monitor does not go out when the OFF SWitchis pressed，Check the wirlng and parking brake．

103

CHECKSBEFORESTARTLNG（EVERYDAY） Checktorqueconverterandtransmis−

童D HIGH BEAMINDICATOR． 二l●21可換一SPEEDRANGEINDICATOR， ・．‥、TURN SJGNALJNDICATOR，

BwoRKLLGHT．

sion for oil level

Checkthetransmissionforoiilevelbyobscrving theviewgauge．

尊T／MCUTOFF Operate each of the above switches and levers to check to seeifJight comes on．Jf not．check thebulbandwiring、 Forthe function and handling proce〔Jure ofeach

device．seepage171

V EMERGENCYSTEERING（OPT10N） Light conleS On When enlく〕rgenCy Steering pump

isoperating．

ÅwARNtNG

Light blinks whiJe the emergency steering PumPis operating．Move to alevel．out−Of−

traffic area and checkthe10ader．

AwARNING This oiJJeve］check should be performed With the engine running at10W rPm． Steering wheelto checkif the horn soしHlds Checkhornand back−uPbuzzerforoperation Press the horn button at the center of the

PrOPerly．Thehornis tocatedatthelowerpar†ofObservingthefoltowingconditions：

therighトSidedeckplateoftherearframe・ Place the shift Leverin reverse to checkif the

back−uP buzzer sounds properJy．The back−しIP buzzerisfittedtotherightsideofthereargr川・

AwARN（NG Before making horn and back−uP buzzer OPeration checks．make sure to apply the parking brake and there is no one around the Loader．

●Make sure the shiftleverisin neutraJ．

・Make sure the parking brake ispressed．

ON

switch

・Make sure the bucketis on the ground andthe10ad handlingleverlockisset．

・ThesafetyIinkjsengagedontheframes・ This check shou［d be performed when the oil temperatしHleis10W．Thelevelisnormalifthefloat isseenatthenlid〔lleareaofthegauge．

1f you caIlnOt See the float．itindicates that the

levelislow．Add oiluntilthe floatis seen at the middle area．Do notoverfiJJ．

Checkhydrau］icoiltank（brake）forleve（

Checkthe oilleveLinthe hydraulic oiltank．Shut Offtheengineandkeepthebucketontheground alldcheckoillevelontheviewgauge．

Rememberthattheoilinthehydraulicoiltankis

alsousedforthebrakesystem．

（tobecontinuedtonextpage）

104

CHECKSBEFORESTARTING（EVERYDAY） The proper oi［levelshould be above the center O‖heviewgauge．1ftheIeve［isbe暮OWthecenter Of the view gauge，add oilunti＝evelbecomes abovethecenteroftheviewgauge．

a WARNlNG The hydraufic oiltankis a pressuretype．Jf re暮ease of the capIS needed，S10WFy turn

the cap while releasing the pressure from the tanklDo not overfill．by watchjng the View gauge．

Checkbrakepeda暮foroperationand braking effect Press the brake pedalto seeif the brake OPerateS nOrma暮Iy and produces norma暮braking effect．

Checking braking effect Runthe暮oaderonadry，暮eve‡surfaceataninitia暮 SPeedof20km／h（12．4mph），andapplythebrakes．

The stopp［ng distance should beless than5m （16ft）．

AwARN州G Checktiresforpressureanddamage， WheelboLtsfor100SeneSS，andwheels for damage Tireinflation pressure checks shou蔓d be carried OutWhentiresarecold．Seepage65． A［so check tires for cuts，SPikes，Or eXCeSSive

Wear Which would cause skidding or poor

braking．

Before trying to check braking effect． ObservethefoLlowing conditions： ・Thegroundisdry．1evel，andpaved． ・A signis put．saying no oneis a owed to Standin the path of trave10f the10ader

Within a rangeoflOO m or328ftfrom the Ioader．

・Aguide（S）islocated．

Check the wheelbolts for100SeneSS，and retightenifany．Seepage67， Remove earth and feces from the whee（S．You

mightmissthedeve10PmentOfrustorcracks．

AwARN［NG Crack＄，Cau＄ed by＄eVere COrrO＄ion might CauSe an aCCident．

Ifthe brake peda蔓playlS nOtWithinthe specified range，COnSu托yourauthorizeddea［er，

105

CHECKSBEFORESTARTING（EVERYDAY） Checkacceleratorpedalforoperation andexhaustsforco10rand noise AwARNING Beforemakingthesechecks．Makesure： ●Shiftleverisin neutral ・Parkingbrakeisapplied

・Bucketisonground ●Wheels are b10Cked．

Checkparkingbrakeforoperationand braking effect Press the parking brake‥ON switch Etnd place the shiftleverin for＼VEtrd or reverse．Make sしJre

thatthc10aderwon−tn10VeeVeniftheaccelerator pedal is pressed.

AwAR川NG

Beforetrying to carryoutthischeck・make

surethereis no onearound andin the path Of trave10f theIoader．

lfyou find anydefectwith parkirlg brake switch OPerationlCOrltaCtyOurauthorizeddealer・

Gradし．ally press the accclerator pedalto seeif engine speedincreases sn100thly・Relcase the Pedalgradually to check†o seeif the engine

speed drops smoothly.

Exhaust co10r and noise Checkexhaustforco10rand noise．

Checkingparkingbrakeforeffect

Parktheloaderwithoutloadonadry．pavedroad with a grade ofl／5（about12）・The parking

brakeoperatesnormaLlyiftheloadercanbeheld

When warming up the engineindoorslhave

iIIPlace．

When the engineisin good servicing conditionl the exhaust gas is colorless or pale blue. Just after the engine is started or the accelerator Pedalis depressed jerkilylthe exhaust appears blackish butitis notabnormal．

a defective brake system．see

goodventiLation・ExhaustfumescankilI・

If the exhaust appears black, white brown or

lftheparkingbrakecannotbe

released due to

on page 63.

Checksteeringwheelforplayandopera−

grey，Check the eng．ne oi＝eveland the fue［ tion

suppLy system・AIso check for noise fronl†he Checkthesteer−ngWhee暮forperipheratplayand engineorpowertrain・

Verticallooseness．

Turn the steertng whee［to stop cIockwise and

counterclockwise，reSPeCtively，tO Check for

contact．check the steenng cylinders for OPe「ation．

（tobeconlinued tonextpageL）

CHECKSBEFORESTARTING（EVERYDAY）

AwARN暮NG Start the englne and rai＄e the bucket暮ittIe

Off the ground before starting this check．

Whenthesteeringwhee）isturned，thefront and rear frames swivel around the center

jointoftheloader．Do notaJ］ow anyoneto

Stand near the10ader；he might be caught

CheckROPScanopy，＄eatbe暮tfordamage

between the front and rearframe＄．

andmountingboltsfor100SeneS ChecktheROPScanopy，andseatbe‡tforcracks，

With the englne runnlng atid‡e rpm，turn the deformation，Or damage，AIso check their SteenngWhee川ghtly［n rightandleftdirectionmounting boltsfor蔓00SeneSS，Makesurethe seat

to check the peripheralplay of the steenng

WheeI（Ortheinop？rativerangeofthesteering Cy［inder）byobserv蔓ng the motion ofthe bucket

beltcanbewornanddetachedproper［y，

and tires．

AwARNING

Periphera‡play：about50mm（2．Oin）

CanOPyand seat beltwith newones．

lf the］oader turns over．replaceits ROPS

lfthesteenngwheelhasanexcessiveperipheral P憂ay，COntaCtyOurauthorizeddea暮er．

Checksideviewmirrorsand jnteriormirror （OPtional暮y avai［abIe for】oaders with an

OPeratOrlscab）fordamageand mounting boltsforlooseness Seatyourselfattheoperator

sseatandadjustthe

Sideview mirrors sothatfullrearvisionis ensured．

Clean the mirrors，ifcontaminated．Rep［ace any broken mirror with a new one．A［so check the

mountingboltsfor［00SeneSS， On a10aderwith an operator s cab，trytO mOVe the mirror s mounting parL‡f any［00SeneSSis found、retightenthen10しJntingbolt．

Checkwindshieldwasherliquidforlevel

Checkthewindshie‡dwasherliquidfor［eveIand add，if necessary，tO the specified upper［imit marking on the side of the tank．Use an anti−

freeze type when the ambient temperature is antic［Patedtodropbe暮owOOCor320F．

107

50HRS．CHECKS

L弓 WipethefiltermoしJntingsurfaceclean．Apply a thin coat of engine oilto the Ol −ring of a newf‖te「．

Changeengineoil（initia150hrs．only）

The engine oil and oil filter shoulcf be changed WhentheengineoiliswElrnl．

Change therllabout15nlinutes afterthe engine is shut off．

⑥Screwヤthe new川ter unti蔓the

○

−ring

COmeSin contact with the sealsしIrface．Then．

givethefilteranotherturnbyhand・ ⑦Reinstal］thedrain pLugtotheoilpan．Add new Cngineoilthroughtheengineo‖fi erporttothe

SPeCifiedleveL

AwARNING Thereis danger of engine oilsplashing to

⑧Runtheengineatidle rpmforafew

Safetyglassesanduseashopragl

leakagefromthcf‖tersordrElinplugs・ ：9 About15minutes after the cngineis shut off．

burnyourhandorfacewhendrainingrWear

．

Check the engineoillevelandif needed add oil tobringJeveltothespccificdleveL Forengineoillevelcheck・SeePagelOO・

Checkelectricwiringandfuses Check the battery，Starter mOtOr，and alternator

for proper wiring．and the battery terminals for looseness andintervention with the vviring （danlagedshield）．

1f a bしJrnt Wire or sme is noticed consult your 10CaIauthorized dealer．Check aIso the fuses for PrOPerinstaI［ation．

AcAUT）ON For engines with turbocharger．use Class CD engi11eOil． Disposalof oLd oiland filters should be taken CareOfbyaspecialistoryoしJrauthorizeddealer・ You should always have in mind that the environmentnluStbeprotected． ①Cleantheareasaround軌e drain p暮ugsand oil filtern10untingparts． 一書 Pla？eanOil ．

Offengineoil． ③Loosenthedrainplugs10Wly．Aftermakingsure hot oildoes not spout out．ren10Ve the drain PlしIg・

（革・RemoveoilfilterusingafiIterwrench． Payattentiontooilsp‖ingfrom軌eMer・

108

50HRS．CHECKS

Checkf10atingpinsforoilleaks（10ad hand＝ng＄yStem） CheckthepInS，CaPandp暮ugsforo＝始aks．1fany Oilleakis foしInd．consult yourlocalauthorized dealer．

109

100HRS．CHECKS

CheckbatteryeIectrolytelevel ThebatteryelectroIytetcvelshouldbebetweenthe

Greaseloadhandlingsystem，rearaXle SuPPOrtPin，Steeringcylinders Seepage93．

UPPERand LOWER marksonthesidefaceofthe batterycase・TheetectrolyteIevelshouldbcabout 20mm（0．79in）abovetheLOWERmark・

AwARNING

Do not use open flame to check the battery

electrolytelevellDo not smoke since

exp10Sivegasesarereleasedfromth9＿bat璧ry・

Thもbatterシelectro．yteissulfuricacidlWhich causessevereburnsorbJindness． Donotgetineyes10nSkinorclothingllncase ofcontact，flushimmediateIywithfreshwater （tap water）・lf aりyOnF ＿

ofwaterimmediatelyandsendforadoctorl

a WARNlNG

Do not useorchargethe batterywhen the battery electrolytelevelis be10W th？ specified value：Otherwise theinternal ct）mPOnentS Of the battery might deterip− rate．to shorten the servicelife andin the worstcasecauseexplosion・ lfthe batteryeIectrolytelevelislow・Check

forleaksoradamaged case beforeadding eLectrolytetothespecifiedLevel・

AcAUT10N

Keep the battery cases always clean：

otherwiseyoし．nlightnotseecorrectleveL Ifthelevelis10W．add distiLled water or pしIrified water．Do no†overfill，Make sしJre the caps are †igh†．

Cleanairconditionerfilter See

Maintenance of Air Conditioner

manual．

in this

250HRS．CHECKS

Afteradjustingforthespecifiedtensionrange，let theenglnerunatidlerpmforafewminutes．Shut Changeengineoil

Of＝heenglneandcheckthebelttensionagaln． Satisfactory，tightentheboltssecurely．

See 50日RS． forengmeoilchange， VVeak be］t tension w‖ cause the malfunction of

Checka［ternatorbeltsfortension Checkthefanbeltfortensionanddamage．

the altemator，reSultingin an undercharged batteryoroverheatedenglne，

The fan be‡t tension should be checked by Too strong belt tensjon w‖cause a damaged Pulleyorbrokenbe［t． PreSSIng midway on the span by a finger PreSSureOfabout98N（10kg，221bs），aSShown be‡ow．

Rep‡aceanybe蔓twhich hasgoneslackorshows

CraCks with a new one．

Forreplacement，COnSu［tyourauthorizeddealer，

Checkbatterye［ectro暮ytefor＄PeCific gravity Thenormalspecificgravityofelectro暮yteisl．280

When the temperature of the‡iquidis 200C （680F）・See the conYerSion table given be10W

Whenthetemperature暮SOtherthan200C（680F）． Forexample，ifthehydrometerreadsl、250when the temperature of the electroIyteis50C（4lOF），

the specific gravity corresponding to the temperature of20OC（680F）isl．240．This value is10Wer than the specified va暮ue by O．040．tn

SuCh a case，itis necessary toincrease the SPeCificgravityofthee［ectrolyte．

Adjustment procedure ①Loo？en both the adjustment bo［t and the tensLOn Pu［［ey mounting bolt，Move the tensionpu暮Ieytoaproperposition．

②AftermakingsurethespecifiedbeIttensionis Obtained，tighten the adjustment boIt and tensionpuI［eymountingbolt．

（tobecontinuedtorleXtPage）

111

250HRS．CHECKS

Measuringspecificgravity （usingasuctionhydronleter）

・了！Squeezing the rubber ball．insert the suction

tubeintothebatteryelectrolyte．

、乏 Releasethcrubberba‖tosuck†heJjquidinto 」

the outercase．

③Keeping the hydrometerin the outer case from touchingtheinnerwalloftheoutercase

Orbottom（SuCtiontube），Waitun用bubbIes

the electrolyte disappear．

Read the

hydrometer．

④Usethesameprocedureassteps①through 、萱・tO Check the specific gravity of the electrolyteina ce s．

Adjustingspecificgravity lfthe specific gravityis10Werthan the specified value．itis needed toadddiJute sしJlfuric acid．For the addition of dilute su［furic acid．consult your authorized dealer．

The specific gravity of electrolyte varies wiZh the temperature．1t aIso drops as the battery discharges．hlParticular．the specific gravity of

electrolyte is apt to drop in cold districts. Care Changetorqueconverterandtransmjs− Shoし‥d be exercised to prevent the electrolyte

SionoiIandfilter（in−IinefiLter）（initia1

Performedbeforestartingtheday

ÅwARNING

from freezing：Otherwisethe battery case willbe 250hrs．only） danlaged．Topreventthefreezingofthe battery electrolyte．the addition of electrolyte should be sworkorsh軋

GreasecenterbearingsandpropeTler Shafts For grease fitting10Cations and greasing

Do not change oil immediately after the

engine is shut off or when the oil

temperatureis high；Otherwise you can get yourhandsburned．

PrOCedure．seepage93． Thein−1inefiltercan easily bechangedwith Inadditiontogreas［ng，Checkthemountingboltsthe10aderarticulated（fu turn）statelMake Ofthe connectionsfor100SeneSS． sure there is no one near the eenter pin beforearticuJatingtheloader・

Before changing oil．shut off the enginel apply the parking brake and b10Ck the Wheels．

（tobecontinuedtonextpage）

112

250HRS．CHECKS

③Using a filterwrench，Slow暮y turn thein−［ine

filterandremove．Usecaretopreventoilfrom SPi］ling・Useareceiv暮ngPanandashoprag． ④AfterdrainingtheoilcompIeteIy，reinstal＝he

drainplug． ⑤Apply a thin coat of transmission oi［to the

SeaIofanewfilterandtjghtenitun用thesea蔓

Surfacecomesin contactwith the base． ⑥Then，givethefilterl／20fatum． ⑦Add new oilto the spec摘edleveL Let the englne run atid‡e rpm for a few minutes．

Make sure there is no oil leakage from the drain plugorin−Zine用ter．ChecktheoilleveL For軌e procedure forchecking oi蔓‡evel，See

PagelO4． Changeax暮e（differentia［，fina暮reduction gear）oi［（initia1250hrs．only） Changetheoilforthefrontandrearax蔓es，

AwARNING Beforechangingtheaxleojl．makesureto： ●Presstheparkingbrake‥ONllswitch．

①wipethedrain plugandthein−1inefirterand

・Set］oadhandIingIever10Ck， ・Setthesafetylinkontheframes．

the areas around them c［ean． Be sure to wear a hard hat．1f unavoidable ②Putanoi）receivingpanunderthedrainplug． to work under a rai＄ed 暮Oad handling means．takenecessary measuresto prevent S［owIyturntheplugtodrainofftheoi暮．

itfromdropp暮ng．Seepage5．

AcAUT10N Use the oi暮specified for the axLes；Otherwise

theaxlesmightmalfunction． （tobecontinuedtonextpage）

113

250HRS．CHECKS

Differentials（frontandrear）

Finalreductiongear（frontand rear．rightand lett）

AcAUT暮ON

When checking the finai reduction gear oil leveL．make sure to put the drain ptug at the bottom side．

①WipethedrainpIugandareaarounditclean・ セ Put a receiving pan しJnder thc drain plug・ S．owlyloosenthedrainptugtodrainoffoil・

③After draining the oi［completely，aPPly r了・Wipe the draillPlug and the area aroしJndit Clean．

官 Put a receiving panしInder the drain plug S10Wlyloosenthedrainplugtodrainoffoil・

（き、After draining the oilcompletely．appty LOCT［TE＃5720n the entire periphery ofthe drain pluginthe†hreaded areaand reinsta thedrainplug．

AcAUT10N Before ren10Ving thelevel／fillptug・Wipe the

LOCTITE＃5720rlthe entire periphery of the

drain pLugin†hethreadcd areaand reinstall thedrainpLug．

a CAUTlON Before ren10Virlg theleveL／f‖L pluglWipe the plug and areas aroundit clean・Bef？「e ←eihsta＝ng．apply LOCTITE＃5720ntheentire periphery of the drain plugin the tりre9ded ムrea．use caution to preventdustordirtfronl enteringthesystenl・

plug and areas aroundit cleanlBefore

（4t AddoilthroughtheleveI！f川plugportuntiloiL reinstaLling．apply LOCTITE睾5720n the entire COnleSOutOftheplugport・

periphery of the drain plug in the threaded

area．use caしItion to prevent dust or dir†fronl enteringthesystem ：尋 Addo‖throughthelevel／fi plugportuntiloil COmeSOutOftheplugport・ ⑤RemovetheleveL／filIplug and run the暮oader for a few minしIteS．ShしIt Off the engine alld make surethereis nooiLleak．

（5・Remove theleveI！fitlplug and run theloader

for a few minutes．Shut off the engille alld makesure†hereis nooilIeak．

500HRS．CHECKS

②Checkifwamingturnsoff：Starttheengineand press the accelerator pedal to increase the ChangeengineojIfiIter See

50HRS．

forenglneOilfi［terchange，

eng［ne tO the medium rpm to accumu‡ate PreSSureintheaccumu‡ator，Whenthepressure in the accumulator reachesthe specified va暮ue，

the wamlng buzzer stops sounding and the

monitor（brakeoilpressure）goesout． CJeanthestrainerofthejo暮ntbo‡tincorporatedin③Checkthenumberoftimesofpedaling：Withthe CleanjointboJtstrainer

Starter SWitch ON and the eng暮ne nOt runn［ng，

thefee〔lpしHllPattheinlet．

makesureyoucanpumpthebrakepedalmore than lO times unti‡the buzzer sounds and

ÅwARNING Remove any spilt fue［：Otherwiseit might CauSe fire hazards．

monitorcomes on．

［f the above checks are successfully made，the accumu‡atoris normaL Check a暮so for gasleaks，

Removethejointbolt，takethestraineroutofthe bo暮t and washit withlight oi暮，Reinstallthe jolnt

】00SeneSS and damage．1f any defectis found， COnSUrtyOUrauthorizeddealer．

bo蔓tstrainerinthereverseorderofdisassembly， GASKET

f／FUE去芸， STRAINER

JOINT BOLT

Checkinjectionnozzle（PreSSure．SPray Pattern） If theln）eCtion pressure or spray pattemis not PrOPer，10W eng［ne OutPut Or b暮ack smoke w‖ Accumulator resu［t．汗theinJeCtionpressureorspraypatternis found to beimproper，COnSu暮t your authorized The accumu［atorshou［d be handled on［y bya dealer．

SPeCia［ist who has been trajned for handIing high−PreSSure−gaSeS・Possess any required

Checkaccumu［atorforfunction，ga＄leak＄，

100SeneSSanddamage．

［icensesto handlethe accumu蔓ator．

AGenera］caution ・The accumulator contains high−PreSSure

AwARNING Before removing the pressure from the accumulator．preventtheloaderfrom moving by： ●LowerIngthebucketontheground暮 ・Pressingtheparkingbrake ON switch Block the wheelsls

①Checkifwamingturnson：Wjththestarterswitch

ON andtheenglnenOtrunmng，PumPthe brake PedalmorethanlOtimestocheckifthewarnrng

nitrogen gas．Use caution to prevent fire hazards．

・Do not hit the accumulator．Do not bring

OPenflamecFosetotheaccumuLator．

●Do not machineorwe［dtheaccumu蔓ator．

・Make sure to remove the pressure before PerformIngPIP［ngWOrk． Note：Usethesamecautjonsconcernlngtheaccumulatorof 10aderswithoptionalAPS．

buzzersoundsandmonitorcomeson．

115

500HRS．CHECKS

Greasealternatorbelttensionpu

ey

Seepage93forthegreasirlgPrOCedure・

Retightenwheelbolts Check the wheeIbo蔓ts for Looseness and retightenanyloosebolt・ TighteningtorqしJe・862N−m（88kgf−ml（6371bf−ft）

Changetorqueconverterandtransmis・ Sionfilter（in−1inefilter） FortheprocedurelSee・250HRSl‥onpagel12・

116

1000HRS．CHECKS

①Wipe fuel柑ter mounting area and areas aroundit clean．

Drainwaterandfore］gnmatterfromfuel tank Drainwaterandforelgn matterthroughthedrain

②Using a川terwrench，S10WIyturn the柑terto remove．Use a receivlng Pan Or Shop rag to receivefuelspiltfromthefi暮ter．

③AppIyathincoatofengineoiEtothesea蔓ofa new filter and tighten un用the seaE surface

COCkofthefueltank．

COmeSin contactwith the base．

④Then，give the fiIter314tolof a turn by hand．

⑤Bleedairoutofthefue‡system， ⑥After用terchaりge，run the engine atid［ing

rpmforafewm暮nuteSandcheckthatthereis nofuelleakage．

Air bleeding Wheneverthefuelf椚erisdisassemb暮ed，Orifthe fue‡tankis drained，be sure to bIeed air out of

the system，Failure to do so wiJIprevent fuel

fromfeedingintothepIPlng．

a WARNING

AcAUT暮ON Do not return discharged fuelbackinto the

Wipe off fuel split over and around the lnJeCtion pump．Starttheengmeand check

tank・For the disposa10f discharged fue暮，

torleaks．

COnSultyourauthorizeddeaIer．

FueHeak＄W川cause fire hazard＄，＄O due Care muSt be exercised．

①Place a fue蔓receiving pan under the drain COCk discharge port，and100Sen the drain COCktodrain thefueltank． ②Afterdrainingthefueltank，tightenthedrain COCksecしHlely．

Changefuelfi［ter a WARNING Wipe any spi］t fuel．1t wi

cause fire

hazards．

①Turn the disk on top of the feed pump COunterC（OCkwise to100Senit．The disk w‖

riseduetotheinternaIspr‡ng義 ②Loosen the air bleeding p暮ug at the upper areaofthefuelfi［ter．

③PunTP the disk to b［eed air untilthe fue‡

COm［ngfromtheairbleedingpIugcontainsno air bubbles． （tobecontinuedtonextpage）

117

1000HRS．CHECKS

④Afterairb［eeding，Wipetheareasaroundthe PIL．g POrt Clean・ReinstaH the air bleeding

Plug． 与・Push downthediskandtur「＝tclockwise・Do notscrewinforcibly．

Checkgaspressureinaccumulator （everylOOOhoursoroneyearwhichever COmeSfirst） Check the gas pressure in the accumulator at periodic intervals.

Ifthe［oaderis operatedwhen the gas pressure in the accumula†orislow・yOu CE lnOt brakc the

loaderorhandleloadsproperLyl ForcheckingaccumuIatorgas pressure，COnSuIt

your authorized dealer.

Changeaxlehousingairbreathers Change the air breathers of both front and rear axlehoしISings．

AwARNING Before changing the air breathers, prevent

the10aderfrom movingby：

●Pressingtheparkingbrake ON‥switch ●Settheload handlingleverIock・ ・SetthesafetyIink，

Wear a hard hat because you need to enter under the10ader．

118

Before trying to change the air breather，make

suretow‡Petheairbreatherandareasaroundit Clean．

Greasecenterhingebearings（upperand 暮OWer）

See page93forthe10Cationsofgreasefittings andtheproce〔Iureforgreasingl

1000HRS．CHECKS

Changetorqueconverterandtransmis・ C］eantorqueconverterairbreather Sion oi［and cleantransmissionstrajner Forthe procedureforchangIngthe oiI，See Page

Theairbreatheris‡ocatedattherightsideofthe torqLJeCOnVerter．

l12．

After drain the oil thoroughly and before adding newoil，Cleanthestrainer．

①Wipe the air breather mounting area and ①Remove the4suction tube fi輔ng bolts and COVer．

②Take out the strainer．Remove dust and

forelgn matter and wash with cleanlng Oil．

Replace the strainer with a new oneif damaged，Wheneverthestraineris replaced， rep［acethe ○ −nngWithanewone，tOO． ③Reinsta［lthe strainer，gaSket and ○ ィing．

Reinstallthe suction tube bo［ts and tighten

thenlSeCしJrely．

④Add new oi‡through the oi［fi［［er to the SPeCifiedleve［and‡etthe englne run atidle rpm for a few mjnutes．Check the oil‡eve［， refemngtopagelO4andcheckforoiI［eaks．

areas arounditcLean，

②Cover the mounting area to prevent foreign

matterfromenteringthesystem，

③Cleantheairbreatherwithcompressedair．［f SeVere暮y contaminated，WaShit with c［ean［ng fluid．

AwARNING When cleaning with compre＄＄ed air，be

SuretOWearSafetyglasses．

④Use ．

breather．

119

1000HRS．CHECKS

ChangehydraulicoiItankreturnfilter

Check10adhandLingsystemforcracks

AwARNING

or damage Check the booms．bucket．optiona1logger attachnlentforcracks．distortionorbends．

Do not try to Change the return！！lter

immediately after the engine is shut off or Check the hydraしJlic cylindersforcontamination when the oiltemperatureis high＝Otherwise ordanlageOtthecyLinderrodandoilleak苧fr？nl you can getyour hands burnedl＿Wa＿it ab！ut the pipilうg connections・There are5hydrauli9 horetha正30minutesafterengineisshutoffl cylind占rslnall：2forbooms・1forbしICketand2 When removing the filter10iL might fLow out

forsteering・

fromthefilter．Useareceivingpanorshoprag PrOPerlyl

① RemovethefLoorboardcover・

②WipeareasaroundthecoverpIateontopof thetank．

③Use ．

from the filter．

阜 Ren10Ve the boLt securing the cover plate・ Remove the cover plate．−−○ −ring・SPrIng・ retainerand element．

ふReplace the elenlent and 0 −ring wiTh new ones．wash the other disassembLed parts

with cleaning oil.

⑥Reinsta＝the filte㌧aSSemb‡y with ca帽tO preventdしJSt Orforeign matterfrom entering thesystem・

⑦Start the engine．SIowty operate the booms and bしJCket．Shut off the engine and check

Checkreversiblecuttingedgeforwear

Thebucketedgeisfittedwithareversiblecutting edgeorcuttingteethp Ch盲ck the cutting edge or teeth for wear and installation．Lfthecuttingedgeisworn・reVerSeiト

that thereis no oilleakage．Check the

hydraulicoiltankforLeveLSeepagelO4・

（†obecontlnued10neXtPage）

1000HRS．CHECKS

Reversingthereversiblecuttingedge

TightencyJinderheadandmanifold（ev−

AwARNING

ery1000hoursoroneyearwhichever COmeSfjrst）

Do not put your feet or hands under the edge；they might be crushed under the edge．

Consu蔓tyourauthorizeddealer．

Checkturbochargerbearlngforrotation （everylOOOhoursoroneyearwhichever COmeSfirst） Consultyourauthorizeddealer．

①LowerthebucketsIowIyonwoodenb10Cksas Shown above．

②Removea‖theboltsandnuts． ③Removedustanddirtfromthefittingsurface．

④Rep［aceanywornordamagedboltsandnuts With new ones．

⑤Turnthe［oaderorthecuttingedge1800and reinsta［liton the bucket．

⑥Usethebucketforafewhoursandretighten the bo暮ts and nuts tothetorqueoflO68N−m （109kgf−m）（7881bト町

Adju＄tVa［vec暮earance（everylOOOhour＄ OrOneyearWhichevercomesfirst） The valve clearance needs to be adjusted if the englneis hard to start orenglne knocks．Consu［t

yourauthorizeddealcr． Measurecompressionpressure（every lOOOhoursoroneyearwhichevercomes tirst） Thecompressjon pressureneedstobe measured if theidling stateis unstable or the eng［ne exhausts b［ack smoked Consult your authorized dealer．

Adju＄tinjectiontiming（everylOOOhours OrOn？yearWhichevercome＄first） TheinleCtion timmg needs to be adjustedif the englne eXhausts bIack smoke，COnSumeS muCh fue［，idlinglS unStab暮e，Or the eng［neis hard to Start．Consultyourauthorizeddealer．

121

2000HRS．CHECKS

Changecoolant（LLC）

（every2000hoursoroneyearwhichever COmeSfirst）

When changing coolant．clean the coolanlcircuit inside the engine and radiatollaS We

・Coolant

Change shou［d be performed when the en9ine js COld．Remove the radiatorlcap Slowty and drain Off coolant through the drain cock（PIug）Of the engineand radiator・

Use a coolant receiving pan or a hose to drain

C〔、Ckope11in！ト

a WARNlNG Do not remove the radiator cap immediately after the engine is shut off or when the COOlant temperatureis high． Hot coolant might spout out to cause a serious persona［ injury．Before removing the radiator cap． make sure the coolant temperature has dropped．Loosen the cap s10Wly to a ow Steam tO eSCaPe．1tis good practice to use thickshoprag．

AwAR州NG

Yourloader uses Long Life Coolant（LLC） as a coolant，Observe the fo owing

PreCautions：

・TheLLCispoisonous．Neverswa

owit．

●Jf jt comesin contact with the skin or

C10thing．immediaIely washit away with

SOaP andwater． ・Keep open flame away．Do not smoke

when handling it.

AcAUT10N The disposaIof waste LLC should beleft to a SPeCialistoryoしIrauthorizeddealer． Drain the subtankas weH andc［ean theinside． The subtank can be detached．1f detachment of

CleaningcooJantcircuit

①C10Sethedraincock（Ptug）oftheengineand radiator．

・乏 Remove the radiator cap and filtit with tap W；lter．Reinsta the radiator cap and run the engineatlowrpm・

L3：When draining off water while adding tap Water．ren10Ve the drain cock and pourwater into the radiator．keeping the quantity of tlinl−

the subtank is needed for cooiant change or for

and

anyreason．removetheoverf10Whosefirst・

Clean waterflowsoutofthedrain cock．

outllwater the same． Continue until

④Whenaspecialcteaningag苧ntisu＄鴎refer to the instruction manuai issued from the

SuPPlier． ・ち After cleaning．close the drain cock（Plug）of theengIneandradiator・ （tobecontinuedtonextpa9e）

122

2000HRS．CHECKS

Filling with coolant

①Prepareanoi蔓receivingpanaccordingtothe tankcapacity． 2601iters（68．7uSgal） the LLC，the concerltration of the LLCin the COOlingwatershou暮d be higherthan30percent， ②Remove dirt from the drain pLug and areas Use the LLC．To maintain the anti−ruSt effect of

Cooling water which contains more than 30

aroundit・Turn the drain p暮ug s［ow暮y．Remove the drain plug，Paymg attention to the f暮ow of Oir from the plug ho‡e．［f the pan cannot ho暮d the entire amount of oi‡at one time，reCeive the oiIin djvjdedinstalJments． radiator． ②Add cooJant to bringlevelto the middle③After draining oil，Wipe the drain pIug c‡ean and reinsta［Jit． betweenthe FULLand LOW marksofthe sub− tank． ④Wipe the cover plate at the side of the

PerCent LLC can be used for an ambient temperatureofhigherthan−10OC（140F）． ①pour coolant up to the f‖er neck of the

③Let the engine run at10W rPm for about5 minutes．

③After checking that cooLant暮evelis normal and thereis noleak，C［ose the drain cock

hydraulic oil tank and areas around it before removlngthecoverp［ate．

⑤ Remove the suction filter from the suction tube，reP暮acewithanewoneand reinstallthe

COVerPlate． ⑥Addo‖throughthef‖er MAINTENANCE OF level，

（Plug）oftheengineandradiator． For LLC，See the heading C00LANT onpage131．

Changeaxleoil（differentialsandfinal reductiongears） Refertopagel13．

porttothespecified

⑦Start the engine and operate the booms and

bucket slowly severaltimes．Shut off the

eng［ne and make sure thereis no oiHeak，

Checktheoi‡‡evel．SeepagelO4．

Checkbrakedi＄kforwear（＄erViceand Replacehydraulicoiltanksuctionfilter

andchangehydrau暮icoi暮 AwARNING Do not try to change hydraulic oil immediately after the engine is shut off or When theoiltemperatureis high：Otherwise youcangetburned． Makesuretheoiltemperatureislow before

tryingtochangeoi暮． Whenchanging hydraulicoil．makesureto：

●Lowerthe bucketon the ground and＄hut Offtheengine ・Weara hard hatwhen removIngthedrain

PIug

Parkingbrakes） Consullyourauthorizeddealer．

ChangePOC（Pi10tOperationControl）oil filter

AwARNING Do not try to replace the POC filter immediately after the engine is shut off or When the oiltemperatureis high；Otherwise you can getyourhandsburned． Before proceeding wjth thi＄ WOrk，make

Sure tO Shut off the engine．apply the Parking brake．andblockthewheels．

・Turn the hydraulic oiltank cap s10Wly to eSCaPe PreSSure．

（tobecontinued10neXtPage）

123

2000HRS．CHECKS

t wipeareasaroundthePOCfiltercLean・ ②UsingafiIter ．

SPiltFromthefilter・

③App［y hydrauIic o‖on the sea‡surface ofa n占w川ter．Screwirlthe filter unti＝t conleSin

Changefloatingpinoil（10adhandling SyStem）

It is good practice to remove the upper plug OPPOSitethecapforquickeroilchange・

百占insta11thedrainpILJ9andaddnewoilthrough thelevel／fi portしJnti10ilcomes out ofthe plug

contactwiththebase．Then．tightenitl●100f hole．Thenreinsta theptug． a tu「n．

・ヰ AfterreplacementlrLJntheengineatidlingrpm tochcckthatthereisnooilleakage・

LOADERSWITHCAB（ONEYEAR）

Checkdoor10Ckforoperation The暮efトSide dooris暮ocked with the starter key fromoutside．Checkkeycylindermotion and暮OCk State．

The right−Side dooris 暮ocked frominside by PreSSlngtheJockknob．Checkthe doorand know foroperation．

Checkwindshie］dwiperforoperation Check the windshie［d w［Per for proper operation．

‡f the front or rear windshield cannot be

Sufficiently cleaned by the w暮Per，rePlace the WIPerbladewithanewone．

Checkwindowwasherliquidforspray COndition

Check that cleanlngliquidisln）eCted from the nozzIe properIy．暮f not，Check the cleamngllquid

levelarldthenozzleforc10gging．

125

MAINTENANCE OF A［R CONDLT10NER

MAJNTENANCEOFAJRCONDJTJONER

Condenser

6 months

AcAUT10N To protectthe ozonelayerand prevent gIobal WElrming．CFC shoしJLd not be dischargedinto theatmosphere．ThecoHection ofCFC shouId belefttoaspecialist

a CAUTloN lfanydefectisfound during checking．consu．t

youraLJthorizeddcaler．

Atthe begi11ningofeach opcration season．check †heah−COnditionertha＝tisreadyfoI●OPeration． Lfitis to be out of service for along period of

time，OPerate the apparatus once a week to PreVerltOilstarving．

CIcan the condenser firlS With tap water．Jf SeVerely contaminated．use a soft brush．Do not use a hard brushこ Otherwise the fins may be

damaged．

Body every6months Checkthe switch pan軋unit，and condenserfor Compressorandpu insta atjon．andhosesfordamage．

ey

12 months

Check the compressor forins†a ation．operation Piping every6months CheckthepIP（ngfordeformationordamage．

and gasleaks．AIso check the pulley for OPeratingnoise．

If any piping connections are contaminated with

Oil．it mayindicate refrigerantleakage．Checkfor leakagewithagasleakage〔Jetector．

1f any refrigerantIeakageis found，rePair or replace necessary parts and tighten to the SPeCifiedtorque． Donotretightenthepiping．

126

MAINTENANCE OF AIR CONDIT10NER

6 months Receiver drier 6 months V−belt Check the V−be［t for tension and damage．TheThe receiver drier removes water that might be

COntainedin the refrigerant．ForeLgn matter Can belt shou［d have a properdefLection midway on the span when pressed by a finger pressure of be removed bythefilter，Youcan checkthef‡ow about98N（10kg）（22［bs）．FftheV−beltneedstoOftherefrigerantthroughthesightg暮ass． beadjustedintension ortobe rep暮aced，COnSult Check also the receiver drier forinsta‡蔓ation，the yourauthorizeddea［er． fusible pLug（Safety device）and pressure switch

forcontaminationbyoi［．

Switch operation every12months Operate the switches to check to see if they OPerate nOrmaI‡y．Combine severa暮combinations OffしInCtionsfol●Checking．（Seepage41．l

CheckingrefrjgerantLeveI Collect all the refrigerant from the cooler cycle andaddthespecifiedamountofrefrigerant． （f the air conditioner fai［s to operate norma［［y， COnSultyourauthorizeddea暮er．

AirfiltersforlNDOORairand OUTSIDE air everylOOhours

Acontaminatedorc10ggedfilterw‖cause alow airvo［umeandpoorcoo＝ngefficiency．CJeanthe fi［tersatperiodicintervals，lfyour［oaderworksin

a 戸eVere WOrking environment（Or dusty env汀Onment），itis advisable to clean the柑ters everyweek．

AwARNING When cIeaning with compressed air，Wear Safetyglasses．

（tobeconlinued†onex†pagel

127

MAINTENANCEOFAIRCONDIT10NER

Cleaning procedure

WherluSing conlPreSSed air・directit fronl しHldersi亡Ie．Whenwashingthefilterswithwater・it isrecommendedtogetaspareoutsideairfiIter・

lmmerse the filter in a water bath containing neutraldetergentforabout30minutesIRinsethe

f‖telWellwith water and dryit completely・ Reinstallthefilter．

For cleaning the filter, read the lnstruction Manua＝orthedetergent．

AcAUT10N Do not use brushes：Other＼Vise the filter mighl gettorn．1fthefilteristorn・rePlaceitwithrleW one．Do not use the air conditioner unti＝ilter replacenlentisfinished・

Repiace the filter with a new one after it has

been cleanedlO times．1fthefil†erisfoしmdto be torn．replaceitwithanewone・

Steam cleaning

AwARNING Do not use steam for cleaning the COmPreSSOrandreceivertankl

The hose can rupture due to an increased refrigerantga＄Pre＄＄uret

MAINTENANCE OF BATTERY

MA暮NTENANCEOFBATTERY Keepthebatteryalwayscleanl ・A dirty battery case w川 hamper you from readingtheelectrolyte［evelproperly． ・A dirty battery case wil［makeit difficult for you to check the battery e暮ectro暮yteleveI

COrreCtty．

Keepthebatteryelectrolytelevelinan appropriate range ・Thewatercontento＝heelectrolytedecrease duringthecourseofuse・Adddistil暮edorpure WateraSrleCeSSary・

● The addition of dist川ed water or pure water

Should be performed before the day s work Or Shift．1f dist川ed water or pure wateris added after work when the ambient

A wARNING

temperatureis蔓ow orin a coId reg10n，the To clean the battery case．use a wet c10th． SPeCificgravityoftheelectro［ytemightdrop， not a dry one： Otherwise possible leadingtoafrozeneLectrolyte・ deve10Pment Of static electricity might ・lf the eJectro‡yte 蔓eveldrops beIow the CauSe eXPlosion． SPeCified蔓evel，thepo暮epIatesw＝deteriorate， thusshortenIngthebatteryservicelife・ ・EspeciaI‡ykeepthetopofthe batteryclean・ ・In particular，SPeCialattention should be paid MakesuretocIosethecapssecurely， tothee暮ectrolyte Levelin hot regLOnS because ・Do not remove the cap except when using the water contentin the electro［yteis apt to thegravimeteroraddinge暮ectro蔓yte． evaporatequick［yathightemperatures． ・Apply grease or Vaseline to the terminal

board to preventthe occurrenceofsulfation

SpecificgravityofelectroLyte

（the white crysta＝zation of sulfate）at the

・Thereis no needtoworryaboutthespecific

batterytermina暮s．

SecurebatterycaseinpIace ・Loose battery case bolts might cause the

battery termina暮s to come off due to

Vibration of traveling，thusleading to fire hazards．Make sure the battery caseis SeCured．

Batterye［ectrolyte

gravity of the battery eIectroIyte as far as the battery is used at a constant temperature and does not suffer electrolyte

depletion． ・However，aS the ambient temperature（Or the e［ectrolyte temperature）varies，the SPeCific gravity of the electrolyte a暮SO Varies．暮nparticular，thetemperatureis10W，

the specific gravity of the e［ectrolyte drops easily，and might freezeif the condition of batterychargeis［ow．

A wARNING The battery electrolyte contains diIute

・To keep the condition of battery charge high，lettheengIne run a＝owrpmforabout 5 minutes with a＝ the［ights off，before Sulturic acid． Shu輔ngitoffattheendoftheday sworkt 暮f the e暮ectrolyte comesin contact with the Skin（hand．face or eye）．washit off ・Thenorma［specificgravityofthee［ectrolyteis l．280at200C（680F）． thorougMy with fresh water（tap water）TIt ・lf the specific gravity of the electrolyteis mightcauseseriousburnsorblindness・ lf you swa

owedit．drink a10t Of water and

getmedicalattention．

needed，COntaCt a battery specialist or your

authorized deaIer．

Whenthebatteryi＄frozen

A wARNING

Donottrytochargeafrozenbattery・There

isdangerofcausinganexp10Sion・

129

MAlNTENANCE OF BATTERY

CAUT10NSTO BETAKENWHEN HANDLING BATTERIES Checkbatteryelectrolytelevel

Chargethebattery

A wARN州G

a, WARNING

LEVEL mark．the battery may be damaged．

・When checkjng the batteryls state of Charge．useagravimeter・ ・Do not short the circuit by putting

If the battery is used or charged when the electrolytelevetis be10W the LOWER 1t may aJso reduce the batteryljfeor cause anexplosion． Add electroLyte sothattheleveLis between the UPPER LEVEL and LOWER LEVEL marks．

something metailic between the poles.

Do not put metal tools or the like on thehe topsurfaceofthebattery． ・When turning the ＋ POle screw．use caution not to let the tool touch the

Keepopenf］amesaway

meta ic part of the10ader：Otherwise SParks might occur．causing an explo−

A wARNING Hydrogen gas produced by a battery can exp10de．Keep a

S10n．

open flames and sparks

awayfromthebattery． To prevent sparks，When connecting or disconnecting the battery or charger CabIes．be sure to stop the engjne or turn Offchargerswitch．

・When using a charger．read carefu

instruction manualof the charger and

fo

y the

ow theinstructions．

㊥金◎息△ 禦禦ぞfety袈綴e。 aWay

SuLfuric acid

Read Exp10・ Electric

manuaJ sive

shock

・ Handlethebatterycarefu］ly；Otherwiseyouwi 9etinjured． ・Payzrttentiontoanopen餉rneorstaticeJectric叫WhichTTlightcauseanexp10Sionorafire・ ・SuIfuricacidwi．JcausepainfuJandseriousburnsjfjtgetsontheskinlltcancauseb］indnessifit getsintQ巨eyeS．

・ToLJChingaconductingpartwithbarehandswillcauseanelectricshockaccident・ ・ DonotconnectordisconnectthebatteryplugsduringthebatteryturnedON；Otherwiseyoumightget

burntoranexpLosionrnightoccur．

・Nofire．Donotsmoke．Keepsparksorflamesawayfrornbatteries・ ・ Staticelectricity：DonotcleanbatterieswithadusterordrycLoth． ・V亨ntilationミ．q亨ta．gOOd ventilation・Do notuseorchargebatteriesina cJosed pJace oran area

Whereventilationiip00r．

・ Sulfuric acid：lf sulfuric acid comesin contact with your skin or cLothing，WaShit away usin9a COPiousarTlOuntOfwaterimmediately・

intoyoureyespwashyoureyeswithacopiousamounto−waterimmediate［y

n

● ElectroIvtelevel：KeeE）the batterv eLectroIvtelevelproE）er at aLltimes．Lf theleveli＄t0010W．the O

苫，糀㍑黒豊描黒器「．1三選ゝ：i芯㍊禁一evelist00lowlthe

・Electric shock accident：Wear safety91asses，rubber g10VeS，and shoes with rubber soles when

SerVicingorinspectingbatteriesL

130

MAINTENANCE OF COOLANT

MAINTENANCEOFCOOLANT

A cAUT10N

Use coo暮ing water containlng an a［トseaso COOlant havlng antトrust and anti−COrrOSive

lfthecoo暮antisnotavaiIable，yOumayuSetaP Water a10ne．Do not use river water or we［Z Waterforthispurpose；Otherwise軌eeng‡neOr

additives．

radiatormightbedamaged．

COOLANT

When an ambient temperature beIow OOC or 32OFis anticJPated at starting，make sure to

A wARNING

addantifreezeintothecoo暮ingwater．

Coolantis flammable．

Keep away open flame when hand＝ng the COOlant．Do not smoke．

1tis poisonousI Never drinkit．1f you ＄Wa owedit accidenta［暮y，induce vomiting immediately．wash your mouth．drink alot Of water．

The coolant＄houJd be＄tOredin a proper

COntainer and＄eCurely cappedIKeep out

Of reach of children． Make ＄ure the

COntainer js properIy marked according to ar［loca［requirements．

USEOFCOOLANT The concentration of the coo［antin the cooling

WaterShou［dbemorethan30percenttoprevent the freezlng Of the coo［ing water，Change the

COOlant every 2000 hours or every year，

Whichevercomesfirst．

CONCENTRAT暮ONANDCAPACITY Unit：liters（USgal）

Ambienttemperature atstarting

morethan−10OC Or140F

morethan−250C

morethan−400C

0「−13手F

0「−400F

30％

40％

50％

Water

63（16．6）

54（14．3）

45（11．9）

Coo憂ant

27（7．1）

36（9t5）

45（11．9）

Concentration Ratio Capacity

90（23．8）

The concentration shouJd be se［ected proper暮y according to the ambient temperatureatthetimeofstartingthe蔓oader．

131

MAINTENANCEOFTIRESANDWHEELS

MALNTENANCEOFTtRESAND WHEELS

Adamagedairva霊VeW‖causethetirepressure

AwARNING

otherwiseairleakagewillresしJltl

Tires are one of the most important

AIR VALVE

．

to drop（leak）l

components of the wheel10ader：they

sustムin the weight of the10aderltranSmit the driving force and braking forcel a eviate shocks fromthe road surface，and heLptheloadertoturn・

Neglectofthemaintenanceofthetireswit］ lead to poor performance ofthe10aderL A flattirecancauseseriousinjuryordeathp TIREINFLAT10N PRESSURE ThetireinflatiorlPreSSし le muSt be as specified・ nottoohighortooIow・ See page 65.

TIRE DAMAGE Checkthetiresfordamage，eSPeCia蔓‡yforcracks・ WHEELS ReplaceanycrackedtireassoonasposSibIe・ Do notleave mud orfeces on tires．1flefL for a Longperiodoftime．theywilleatintotirelやber TIREWEAR to占a、しISe CraCks．thus resultingin an accidellt・

Checkthetiresfortreaddepth，uneVen Orundue wear．Theloaderwith aworn tirewillnot be able

togetsufficientdrivhlgOrbraking†orce・Seepage 66t

Washawaymudorfecesattheendoftheday s WOrk．

ÅwARNING

Thedisassembtyofatireorwheelrequires

SPeCialski lAsk a specialist or your

authorized dealer．

Forhandlingth−eS．SeePageS651・−167・

PE剛OD暮CALREPLACEMENTOFSAFETYPARTS PER10DICALREPLACEMENTOFSAFETYPARTS In orderto performsafe operation，jmportanceofthe preventive maintenanceofthe10adercannot be OVeremPhasized・Especial［y，thepartslistedinthetabIeontherightmustbereplacedperiodica theyarethemostimportantpartsforsafeoperationofthe蔓oaderandsafetyoftheoperator，

Moreover，aJthough these safety parts are Eiable to deterioratein the course oftime，i＝s difficu［t to determine byordinarymaintenanceoperationswhethertheyarebeyondthejrrespectiveservicel雨滴

The safety parts must be replaced with new ones when their respective service‡imits have been reached，eVeniftheirappearanceisingoodcondition． Forreplacementparts，besuretouseourgenuineparts．

SafetypartstobereplacedatperiodicintervaIs

ReplacerTlentinterval

Fuelhose

every 2 years

Brakevalverubberparts

every 2 years

WetbrakepistonD−ring

every 4 years

Brakehose（SerVice，Parking）

every 2 years

Accumulator rubber parts

every 2 years

Steermgcy＝nderpacking，Sea［， 0 −rlng

every 4 years

Steer暮ngCyIinderhose

every 2 years

Boomcylinderhose（tailside）

every 2 years

Bucketcylinderhose（tailside）

every 2 years

Pump pilot hose

every 2 years

lfanydefectis foundin anyofthese parts，it must be repaired or replacedwith a newone，eV

beforethepredeterminedrep‡acementperiodisreached． Itshould be remembered thatthe replacement ofsafety parts must be performed atthe user s risk andcostandtha＝thasnothingtodowiththerep［acementwhichwou［darisefromawarrantyclaj

133

LlST OF LUBRlCANTS

LISTOFLUBRICANTS AcAUTl？N

●Donotmixlubricantsl⊃fdfffer削1tbrands：0†herwisetheperfomlnnCeCftheJoadermi！］htbeadverspJynff（、CLed・ ●LocalrefinedoiIsandcoolant，Orantトfreezedonotallowforthesameoperationperiod＄designatedinthismanual・ S（）memLJStbechangednlOrefrequent！y・

●Multi−ViscosityoiIsalIowawidertemperaturerangeforoperationbutmustbechangedmorefrequent‡yas 抽eadditivethatprovjdesthemuは，Viscositygradua暮IydeterioratesJower暮ngtheviscosity・Degradationof

viscosityatthehighertemperaturescanbeverydetrimentaItothehydraulicsystem・ ●ThisIoaderis equipped with an engIne With aturbocharger，The engine crankcase requ暮reS C蔓ass CD engIneOi暮for山brication・

BrandofLubricantSpecified

Section LubricanttobeUsed PrevaiIingAmbient TemperatuTe

00C（320F）＆

Above

Engine Crankcase EngineOil 00C（320F）to

−250C（−130F）

Shett

Lub「jcant

Mobil

Esso

T￠XaCO

SAE30CD RimulaXojl Mobj 3000il

SAElOWCD RimulaXoil 10W 300 oii MobiLDelvac 1310 10W 10W 10W

Hyd「a山ic Wear−reSistant OtlTank （Brake） HydraulicOit

岬250C（一130F）＆ tSOVG320「 Tel山SOit32 MobilDTE24 Randooil Nuto−H−32

Trans− EngineOiI mtS引On

Above

10W

131010W

3000j110W 10W

SAE90

Above G￠arOil

HD32

−250C（一130F）＆ SAElOWCD RimulaXojl MobiIDelvac RPMDe10 ExxonD−3 −100C（140F）＆

Axle

Above SAElOW

MobiJJube HD80W−90

−100C（140F）to −250C卜130F）

No「mat

TemperatureUse −250C卜130F）＆ Grease 佃ing

LithiumBaseMuLti− PurPOSeGrease

Alban

Mobilgrease

Marfak Mu帖一PurPOSe Beacon（2） （2〉，Mu‡モほak

Consis始ncy

Number： NLGl No．10r2

Low Temperature

Mob血xEP（1，2）

UseLithEumBase ¶400Cト400F）＆ MultトPUrPOSe Greas

Mobil grease 」し（2），

AIbania greaseRA（2）

Above

F10ating Pin

Beacon325

Mob冊hSHCて5

（2）

TCMPINOIL90F −100C（140F）＆ Above

Dilution：30％

Radia†or し0∩9しjfeCootant −400C卜冬00F）＆ Above

GLYCO・

Mobilし0ngしife Cooね∩†

D＝ution：50％

FUELRECOMMENDATlON・DIESEL

Usedieselfuelat40cetaneratingorhigher．

FuelTank

134

Suitablearea‖usualdieselfue［sin［inewithSAENo．2・D，BSCIassA・1，andDIN51601。

SAE（SOCIETYOFAUTOMOTIVEENGINEERS）

BS（BRITISHSTANDARD） DIN（DEUTSCHELNDUSTRIENORMEN）

AFENGINE

ESSOLONG

COOLANT L肝ECOOLANT

OLL CAPAC［TY

OIL CAPAClTY

135

TROU8LESHOOTJNG GU）DE

TROUBLESHOOTING GU．DE Forcomplicated checks．repairs．andchanges underlinedin the

Remedy

coJumn．consuJt

yourauthorizeddealerl ENG］NEANDALLIEDPARTS

Englneishardto

StartOrdoesnot StartWhenstarter

SWitchisturnedto START． Startermotorwon†t rotate． Enginedoesnc）t

StOP．

Erraticid＝∩〔】SPeed

・Shiftleverinforwardorreverseposition

Shiftintoneutral．

Battery is dischargeded

Cha「getr椅baモモery．

● LowfueIlevel

Addfuel． BleedaけOLItOfsy＄tem．

●Airmixedirlf＝e（SyStem ・lnJeCtionp＝mPOrnOZZLedefective ・Keyswitchorstarterdefective

Low output under 10adedcond両0∩

●Startermotordefective

RepalrOrrePtaCe．

● Starterswitchdefective ・E咽IneStOPmOtOrandconモro‡lerorrelay

RepalrOrrePlaceL RepalrOrrePlace．

defective

lnjection pump defectiveve

Repairorreptace．

・AirmixedinfueIsystem

Bteedairoutofsys始m．

・lrljectiontimlnqandspraypatternimproper

Repairorreplace．

● LowcooLantleve10rJeaks

AddcooJant，Repairorreplace． Ctean． Repairorreplace，CJeaninside．

Repairorreplace． Reptace． Clean。

●Overloadi叩

Reducetoad．

●In3eCtionpumpde†ective

Repa暮rOrreP暮ace．

lnjection nozzie defectiveve Low engine compression pressurere ・CIoggeda汗cJeanere†erTlent ・T＝rbochargerdefectivo ・Airm涙edinfueJsyste ・ln岬Ctionpumpdefective ・Jointboltstrainerclogged

lmproper injection timingng lmproper spray patternrn ・Aircleanerelementc10gged ・Turbochargerdefective

136

Repa暮rOrrePlace．

RepalrOrrePlace．

EnglneOVerheats； ・CIogglnginsideradiatororoiIcooJer COOlanttemp・gauge ●Thermostatdefective re9i＄terSinredarea ・Radiatorcap鹿fec抽e ・C10ggednlu川er

exhaustgases

Repairorreplace． RepalrOrrePlace．

defective

・CloggedradiElt（）rCOre

BJackishcoloror

Remedy

Probablecau

Problem

RepalrOrト叩Iace．

Adjustvalveclearance． Cleanorreplaceejeme RepalrOrrePlace． Bleedairoutofsys旭m， Repa汀Or椅PtaCe． Clean．

Adjust，rePalrOrrePIace， Repa汀Or「eP‡ace．

Cleanorreptaceelement・

RepalrOrrePJace．

TROUBLESHOOTING GUrDE

BODY ProbIem

TheIoaderwon

Remedy

ProbabJecau＄e

t

StartOrmOVeina

Particulargear

・Parkingbrakeisapplied

Releaseparkingbrake．

●Transmissionoilleve＝slo

Adc［oiltospecifiedlevel．

●TransmissionfusebJownout ・Char！ ngPumPdefective ・Shiftleverisnotsecurelyengaged ・Clutchinthatgearissl［PP椚g ●TransmissiocontroIswitch（lever） defective，W暮rebroken，OrPOOrCOnneCtion

Checkandreplace． Checkandreplace．

Malfunction of down−Shiftswitch，

Operateshiftleverproper（y． Checkand「epIace．

Checkandreplace，

Checkandreplace．

upshiftswitch

Transmissionoi［ temperaturegauge

●Transmissionoilleve（isiow

・Trave＝ngspeedrangeisimproper

POinterregistersin ● Loaderisabused redzone

AddoiltospecifiedIeveL Useproperspeedrange． Use10aderproperJy．

・C10ggedoitcoo】e「

C［ean．

・LowoilleveIoruseo＝mproperoi】

Addtospeci†iedJeveLorchange Oiし

Noisytransmission

・Brokengearorbea「lng

Draintransmissionandcheckfor

foreiqnmatterinoiI．Disassemble andchangeparts． Noisydifferentia‡or

final reduction gear

Noorpoorbraking

・LowoilIeve暮oruseo＝mproperoil

Addo‖tospecifiedleve10r

●Worngearordamagedgeartooth

Changeoil． RepJacegear．

● Wornbrakedisk ●Lowhydraulicoil（forbrake）leve［ ・UseofimproperbrakeoiI

AddoiJtospecifiedlevel． UsespecifiedtypeofbrakeoiI． B［eedairoutOfsystem．

actionisproduced bypress暮ngbrake

PedaL

・Armxedinbrakeoi［system

・WornD−ringofwetbrakepiston

・Damagedpipmgofbrakeoi［system ●AxFehous［ngbreathercIogged

Squeakybrake

・UseofimpropergearoH ●BrakehouslnggearOi［leveIis［ow ・BrakehousInggearOitdeteriorated ● Brakediskwornorhardened

Noorpoorparking brakeeffect

Checkandrep暮ace．

RepIaceD−ring Checkandreplace． C暮eanbreather．

Usespecifiedtypeofgea「oH． Addgearoi暮．

Changeoil． Checkandreplace．

・Malfunctionofstopvalve

RepalrOrrePlace．

● Wornbrakedisk

Checkandrep暮ace．

・Pilotreliefvalvepress＝relo

CIeaninsideorreplaceparts． （tobecontinuedtonextpage）

137

TROUBLESHOOTING GUIDE （COntinuedfromthep（eCedingpage〉

●Insufficientdischargefromsteer暮ngPumP ● Lowoillevel

HardsteerlngOr unevensteerlng

Remedy

Probable cause

Problem

Replacepump．

Addoiltospecifiedbve仁 lnfぬtet行etospecifiedpres＄u帽 ●Lowtireinflationpressure ・Unevennessofti椅PreSSureamOngtires Adjusttoeventirep帽SSure． ・Ma蔓functionofballnutinsides短er暮nggearCaSe Checkandreplace． ・Deteriorat（ユdperformanceo†ma童npump Checkandr叩1ac（）．

Toomanybubb†es ・improp（∋rqua附yofhydrau−icoi靂

Char唱eO＝．

appearinhydraulic ● Lowoillevel

Addo‖10SPeC州edlevel．

OiI

・Airmixedinoilcirculationsystem

Bleed air aut of system.

・HydraulicoiltankfiIterc10gged

Cleanorreplace． Addoiltospecifiedlevet． Replacepump．

● LowoiJJeveJ

・1nsu川cientpumpdischarge Lowhydrau蔓ic

● Maけunctionofcontrotlink

PreSSu帽，S10W

・Re‡iefpressureis（OW（duetoadefective

bucket／boom OPera On

Repa童rorreplace． Ciean山Sideorrep7ace．

PiぎOtrelie†valve）

・Useo＝mproperoiloroilisdeteriorated ●Mainpumpde盲ective ・Cavitationinmainpump

ChecktypeofoilandchangeoiL Checkandreplace． C「帽Ckhydraulicoi暮tankcapand

replace． Buckethasnatural

・0‖leaksfromhYdrautichoseorpIPlng ・Sealswomordamaged

柑torboomshave ・Cytinderinnersurfacewomordamaged natura＝］「OP

138

● DefectivecontroIvaJve ・C10ggedreliefvatveorcheckva‡ve

Repairorreplaceparts． Replaceparts． Correctorreplaceparts義

RepalrOrrePlace． Cleaninsideorreplaceparts．

lNFORMATlON lNFORMAT10N ■■ SPECtFICAT10NS NAMEPLATE＆SERIALNUMBER‖‥…．．．．．．．……141

ENGJNESER蔓ALNUMBER

WRITEDOWNYOURLOADERDATAHERE‖‖142

1SUZUENGINEWARRANTYSTATEMENT…＝＝144 MA暮NTENANCE LOG NO‑TES

139

SPECIFICATlONS

SPECLFICAT10NS 5．Om3（6．5yd3）

BしJCketCapacity：

8000kg（176401bsl

OperatingLoad： Trave［Speed：

【fwd】

【rev】

33．5km！h（20．8mph）34．5km／h（2l14mph）

Gradability： MaxinlunlTraction Force：

EmptyLoaderWeight： Engine： Model Fuelto be used： TotalDisplacenlent： RatedoしJtPut： Battel−y：

250

279．5kN（28500kg）（628431b＄） 29700kg（6548S＝bs） 1SUZU・・CC−6WGIX−−Diesclengille Lightoi1 15．681し（4．14USgal）

243kW（330PS＝325．5HP）／1800rpn1 12V．120Ah15−hourrate）（2pcsl）

Tire（front＆rea「l：

Size： lnflation Pressure：

26．5−25−24PR（tしIbeless）

Standard；450kPa（4．5kgicm2＝64・Opsi） Utrit：m111（i11．）

■′1‖■tヽ′雷事ヽ′■Vt暮V t慮■−■ コロー ■＋ −■■■

▼■

■−■■▼ ￣￣▼t￣￣▼￣▼￣▼ ▼￣ ￣▼▼▼▼ Dimensions aregiven forthe standard10aderwitり＿a

reversible cutting edge bucketof510m3（6・5．yd3）

capacity，TheROPScanopyi＄＄tandardequ，Pment・The＄PeCification＄are＄ubjecttochangewithoutnotice・ 140

NAME PLATE

NAME PLATE The name p［ateis10Cated at theleft side of the front frame．The name pぬte glVeSinformation about MODEL and SERIAL NUMBER of the 10ader．

MACH】NESERIALNUMBER

The machine serialnumberisimprinted on the right side of the front frame．Itis animportant P［eCe Ofinformation used for registration．Use

Cautjonnottodamageit．

ENG］NE SERIAL NUMBER The eng‡ne Serialnumberisimprinted on the righトSidecy暮inderblock．

ANOTE Usecautionnottodamagethenameplateand

imprintcdserialnunlber． RepaIr the name plateif damaged or peeled． Do not try to modify the serial number by Welding．

When ordering parts or repalris needed，gNe usyour［oadermodelandseriaInumber，Write downyour10adermodcl．loaderseria！number．

and eng［ne SeriaInumberin the WRITE

DOWN YOUR LOADER DATA HERE co暮umn

On Page142．

141

WRITE DOWN YOUR LOADER DATA HERE

WRITEDOWNYOURLOADERDATAHERE Memo lLOADER MODEL LOADER SERtALNO．

ENGINESERIAL NO． LOADER NO．

SUPERVLSORIS NAME DATE OF PURCWASE DEALERIS NAME WORKSHOP，SNAME PHONE

142

Nlemo

143

ISU之U Non−RoadDieselEngine EmissionControISYStemWarrantYStatement EMISS10NRELATEDSYSTEMDEFECTWARRANTY ＾tllCricanTsuzL）MotoTSInc．warTantSLothcinitialownerandsul−Sequent（一WnerOfacertinednon−rOaddicscl eng血（POWerinL！nOn−rOadmacllinesaIldequipmcnt）．thatsuぐhcnFineis： JIDesigne（1．tluilt．andcquippcdsoastoconformパI−theLimeorsa］e，tOallilI−Plicab］eTでさu）utionsadaptedbyth亡 UnitedStatesEnvironmcntalProtct：tion＾g亡nCy（EPA）an（］（heCali丘，min＾jrResourccBoard（C＾R8）1

2．Free什omdefectsinmaterialsandworkmanshipinspeciricemission−rClatcdparIs： ・Forapcriodoftwo（2）ycarsorl、5O（）hoursofopcrationwhiehevernceursfirst．anerdateof血Iiverylolhe iniliaJownerorllOnLrOaddiesclengineZcsslhan19kl＼T（25hp）excepIconSlantspecLIcJlgincwiLhratedsr）eCds g托at￠rthanorequalto300Orpm・

・Forapcriodoftwo（ヱ1ycarsorl．500hoursofoperationwhichcvcroccursnrst．anerdaleordc］ivcrytothc inilialowncrornon−r【）addiescIcngineforconstantspecdcnginelessthat137kW（5Ohp）withraledspee（Js g陀alerthanorequal103000叩m． ・Forapcriodorrivc（5）ycarsor3．（Ⅷhours（）foperationwhiehcver（にCurSfirst．anerdafeofdcJil−ery10（he initial（、WnerOfnon−rOaddieselerlgine（19kW（25hp）aI−dgrcatefcngines）exe叩taboveconstantspeed englne・

7fanemission−rClatcdpartsrailsduringth亡WarrantyPeriod．itwi11berep＆ircdorrcp］accdundcrwarmntyandis Wa汀弧短d触・ぬe托maind￠rO一也ewam呵pdo血

DtlringthetermsorthiswarraTlty，ÅmericanlsuzuMotorstncIWillprovide．throughanIsuⅢenginedcalcror Othcrestablishmellt＆uthorizedbyAmericanlstJZuMo10rSlncl，rePairorreplaccmentofan）rWaLTantedpartsat nocha柑e10tt】Cnr〉n−rOaddieselengineowner．

7nancmergeney．repairsmaybepcrnrmcdalanyservicccstaト1ishment、Orbytheowner・uSinganyr叩Iaccmen（ pa托．

＾merican］sltZuMotorsTnc．willreimhurselheowncrfortheirexpenSeS．iTle］uditlgdiagnosticchrgesfbrsuch emergeneyr叩air・Thesccxpensesshallnotcxceぐd＾mcricanIsuzuMotorslncISuggeSIcdl℃tailpriceforall warrantedpartsrcp7aced、andlaborc［］argeSbasedon＾mcricanIsuヱuMotorslne・TeCOlnmended山一1eaIlowanc− forthewarmntyrepairandthegeogmTlhical］yappropriatchourly）aborrate・

＾r，artnOtaVailablcwithin30daysorarcpairnotbeingcomplclewithin30dayseL）llSti（uLeanenlC．rgenCyl ＾sacondilionofrcimbursemenl，rePIaeedr，ar−sandreceiplinvoicesmusttxpresctllcdataplacrofbusinessof anaultlOrizcdIsu2：uengincdeal亡rOrOthercslablishmentauthorizedby＾merican）suLuMotorsInc ThiswarTantyCOVerS【hefoIJowingemission−rCla（edpartsandcomponenlsl ・Chargc＾irCoo）inE：System（Tfcquipped） ● FuelI頑∝tionSy＄紐m ●IntakeManibld

・ExhaustManifbld ● TurhochargerSystem（lfcquir）PCd）

・EleclronicConlroIUnit（lfequipped） ・EngjneSpeed／Crank＾ngleSensor（］fcquipped）

・Misce］1ancoushoses，Clamps．connce10rS．andsealingdevicesusedimttleatX｝VeSySt亡t−1S T（failureofoncoflhcsec（｝mPOnentSreSu）tsinfailureoranotherpaTt，boLhwil］becoveredbythiswarranty・

＾nyreplacementpartmayhcuscdfbrmaintenanccorrepairs／n．eownershouldcnsurelhatsuchpartsare

Cquivalentindesignand（1urabilitytoIsuzugenuinepartSl lJscofnon−gCnuineIsuzupartsdoesnolinvalidatethewarranlyl

11oweverATnericanIsumMoIorslllC．isnotliab）eforparts．whicharcnotgenuinelsumpa瓜

1／6 144

LJM．TAT10NSANDRESPONStBtuTIES Thesewa汀antiesaresu匝cttothefo王lowlng：

AMERJCANJSUZUMOTORSINC．RESPONSIBILmES Duringlheemissionwarrantyperiod▼ifadefbctinmaterialorworkmanshipofawarrantedpartorcomponent is如nd，AmericanIsuzuMotorsIne・Willprovide； ・New，remanufactured，Orrepairedpartsand／orcomponentsrequiredtocorrectthedeftct・

Note：Ilemsreplacedunderthi5Wa汀antybecome血eprop￠呵OrAmericanIsuヱuMotorsInc． ・bbor，duri喝nOrmalworki喝hours，requiredtomakethewa汀antyrepalr・

職i＄includesdiagnosisandlabortoremoveandinsta11−heengine，汀necessaⅣ■

OWNERRESPONSJBluTIES Duringtheemiss血一WarrantyPeriodltheowncrisresponsiblefor： ・Theperfbrmanceofa11requiredmain（enance・Awarrantyclaimwillnotbedeniedbecausethescheduled nlainlenancewasnottYrrOrmCdlHowever．ifthclackofrequircdmaintcnancewasthcrcason†orthe repair、thcnthccIail11wi［tbedenipd． ・Pr亡miumofovertimecosts．

・CoststoinvestigatccompIaints．whicharenotcausedbyadefbctinAmericanIsuzuMotorslnc．materialor

WOrkmanship． ・Pmvidingti−肝1ynoliceofawa汀antable払ilureandpromptlymaking血productav扇Iab18ぬrrepalr・

LIMITATIONS ＾mericanTsuzuMotorsTnc・isnotrcsponsiblcrorrcsu］talltdamagpst（一anCmission−relatedpartorcomponenL resu蔓Ii喝丘om：

・AnyapplicationorinstallationAmericanIsuzuMotorsInc・deemsimproperasexplainedintheInstruction Manual．

・＾llachnlCntS、aCeCSSOryitems．orpatlsnotauthorizedfbrusebyAmeLricanIsuヱuMoIorsInc・ ●Impro匹rnOかrOaddieselenglnemai血nance，陀palr，Orabu鍾・

●Owner，sunre鮎Onabledelaylnmakingthepぬductavail8bleaft8rbeingnoti鮎dofapot￠ntialproduct PrOb］em・Thiswam，．1yisinadditionto＾mericanIsuzuMotorsInc・Slandardwarranty．app）ieab）ctothe non−rOaddieselengincf−rO｛1ucLinvolヽ・ed．

Remediesunder（hi＄Warrantyarelimitedtotheprovisionofmaterialandservicesasspecifiedherein・ AmcrjcanIsu7：uMotorstne・isno−rrsponsit−1erorineidenLalorconsequentialdamagcssucl】aSdowntimeor loss−uSeOfenginepoweredequipnlCnl・

2J6 145

Off−RoadCompression−JgnitionEngines

CALIFORN）AEMISS10NCONTROLWARRANTYSTATEMENT YOURWARRANTYRIGHTSANDOBuGAT10NS The・CaliforniaAirResources鋸訂d（C泉Rお）andAmedcanIsuzuMotorsInc．areple雛8dto8叩Iainぬ￠ emissioncontroIsystemwarrantyonyour之001and王aterengln8．王nCalifbmia，neWOf㌻和adcomp托S＄加・ 唱nitionenglneSmuStb8designed，built，and8quippedtomeeltheState，ssぬgentantトsmogstandarぬ・ ∧t11erieanTslほIIMotorsTncIT−1uStWⅣrantThcen−issioncontroIsystemonyoureLngir．efhrlheperiodso川mc listedb8lowprovidedth8柁haskenno8buse，n喝1∝t，Orimpropermain捻nanCeOfyour￠ngin￠・ YoⅥre血ssioncontroIsystemmayincludepa托SSuChasth8触l輌∝tionsystem，and血inductionsy＄t￠m・Å1so inぐ1udぐdl】la）lI−Choses，IwJts．connectors、andotheren−issi（｝（トreZiltCdasACnlMies・ W！ltW：t ・ilmnt油Ie〔nn（litionexists，＾rrlericanlsu2uMo（OrSIne・ ・川rcpair）r｛）llrり［トroadcon甲reSSion一 喝nitioれ輔glneaもnOCO釦toyouincludingdiagno＄is，paぬ，andlab8r・

MANUFACTURER SWARFtANTYCOVERAGE： The2001andlatero路roadcompression−1gnilionenglneS： （l）Powerratingatl蝕W（25bp）弧dgreaterengines．

r川l叩Fri（Illorfl、・r（5））learSOr3・0（X）hoursl−一叩mtk 11WhieheveroccursfirstlanerdateordeliverytottlC inilialowner．

（2）P（一WerraLingatlcssthanlqkW（25tlP）．andforeonstanIspec（lenginesraledunder37kW（50ltp）withmLed SPeedsgrealerthanandequalto3、（柵Irpmcngines・ Foraperiodoflwo（21yearsいfl．5O（＝一t−Lll・SOrOl−Cration，Whicheveroceursfirst．ancrdateordelivery（0（hc irlitialowner．

1ranyemissio．1rClale11paTlonyourcngineisdcfbctiYe．1hcparlwi11bcrcpairedorreplacedbyAmcriean7suzu Mo10rSlnc．

OWNER SWARFtANTYRESPONS）BJLITJES： ・＾sthcorr−TOaL］compression−iFnitionengiTleOWner．yOuaTereSpOnSihlefortheperrormaneeoflhercquired mni血nancc崗tedinyt〉urOWnerlsmanuallArnericanIsuヱuMotorsInc・r亡ぐOmnlCndslhatyoureLaina11 r亡CeiptseりVeTlinFn−aintenanceonyouroff−rOadcompression−ignilioncnginclb11tAtncricanlsuzuMo【orsInc・

ぐannOtden）・WamlntySOIc）yforlhelackofreceiptsorforyourfailur亡Io印Sur亡thepcrfbrmanceofall scheduledmaintenance．

・∧sthcorトroadぐOrnFlreSSio一トiFnitionengineowner．youst−OuldhowcverbeawilrCthatAmcTicanTsu21u M（一1いrSlt］C、ma）・denyyourwamnlycoVerageiryouroff−rOadcol一叩reSSion−i8nitionengineoraparrhas rhitctl（luctoabuse．neglecいmpropermainlcnanceorunapprOVedmtdifications・

・Yo ・engineisdesignedtooperateondieselfuell｝nly・l）scoranyotherfuelmayresultinyourengineno 】川一gerOPeraLingincompliancewithCalifomia−s亡missionsrequirrmenls・

・Yol一；lrere叩OnSit−leEbrinitiatingthewamntypr（MCSSITheARt3su8きeStSthatyouprescnlyourofr−rOad eomprcssiom−ignitioncngineLoan＾mericanhlはuMl−10一書Tne・dcalerass叩naSaPrObZemexis（SIThc WamntyrePairsshouldbecompleLcdt−ythedealcrascx匹diliouslyaspossib）e・

1ryouhaveanyqucslionsregarding〉・OurWarranLyrightsandresponsibilitieslyOuShoLtldconlacl＾merican TsuLuMoL（，rSlrlC．PowerTrainl）il・isioTl．aL41280TlridgcS（rccINoYi．MT48375（Tel．No・：248−426−42（X））orthc

SlateofCal肋miaAirResou陀eSBo祈d，Mobil8Sou汀￠OperationDiYision，P．0．Box8001，EIMont8，CA 9173ト29別）。

MAINTENANCERECOMMENDAT］ON： Sく一mC＾mcrica］lls11ZllMo†ors）nc．orf−rOadenginesarccertifiedbythcUnitcdStal亡SEnvironmentalProtcction ∧geney（Iミl−＾）and〔：aliforniaAirResourccBoard（CARB）tocornplywitllSmOkeandgaseousemission StandardsprescribedbyFedera11awsallhetimeormain加ance・ Tt−e亡一TFil−Cisccrliricllifilhasa叩Cialcerlificatiotllabell＾nIsu川en旦incdcalercanalsoinforrnyouifthe 亡11gitleisc州iri亡（l・

3／6 146

Efnciencyofemissioncontrolandenglneperfbrmancedependsonadherencetoproperoperationand maintenancerecommendationsanduseofrecommendedhlelsandlubricatingoils・Itisrecommendedthatmq】Or 叫iustmentsandrepairbemadebyyourauthorizedIsuzue昭ined8aler・

Variouschemicalfueladditives，Whichclaimtoreducevisiblesmoke，areaVailablecommercially・Ålthough

additiveshavebeenusedbyindividualstosolvesomeisolatedsmokeproblemsintheneld，theyarenot r∝Ommendedねrgen8raluse．

FederalsmokeregulationsrequirethatenglneSbecertifiedwithoutsmokedepressants・ Thecorrectivesteptakenimmediatelyondiscoveryofwomparts・Whichmaya恥ctemissionlevels，wiuhelp assureproperoperationoremissioncontroIsystems・TheuseofgenuineIsuzuparts陀COmmended・

Suppliersofnon−Isuzupartsmustas＄uretheownerthattheuseofsuchpartswillnotadverselyafftctemision levels．

RegularmainlenanceinteⅣals，8longwithspecialemphasisonthe払nowlngltemS，∬￠neCeSSaけtOkeep exhal】Slemissiく一nSWithinac叩tahlelimitfortheusefuIlifeoftheengine・

Reftrtothctnaintenanceiutcr＼・a］s．IftheengineisopcratingundcrsevcrぐCOndiLions．adjusLlhcmaintenancc scheduleaccordingly・Seeyour＆uthorizedIsuziuenginedealertohelpanaly乙eyOurSpeCi魚capplication，

OPCralingcnvironmentandmainlenaneescheduleaLUuslmentsl Ⅵ−e餌lowlnglSaneXPlanationormaiれtenanCefbre血ssion−relaledcomponents・ SeethcMai一．tenanCeScheduleror（hcspecincinlcrva）fortl−erO1lowingitc・n−S・

FUEL馴JECTIONPUMPORNOZZLES−Fueli癖Ctionpumps9rnOZZlesaresubiecttotipw組raSareSultto fuelcontamination．Thisdamagecancauseanincreascinfuelconshmption，thcengincLoemitbhcksmoke mis餌代OrmnrOugh．

lnspect，lesl．andrcplaceifnecessary．Fuelinjectionpurnpscanbctesledbyanauthorizedlsuzuengincdcaler・ TURBOCHÅRGER−Checkfbranyunust）alsoundorvibrationintheturb∝h鱒ger・Inspectinletandexhaust pir．ingandconncctionsICheckbearingcondilionandpcrforTT 一aintcnanceasdcscribcdintheMaintenanee Schedule．

Slowengln￠代印OnSeandlowpower甲yindicateaneedfbr叫ustmentorrepalr− YourIsuzuenginedealerisequippedwiththeJleCeSSarytOOl＄，PerSOnnel，andperformthisserYice・ Ownerisencouragedtokccpadequatemaintcnancerecords，buttheabscnccorsuch・in：lndofitse）fIWillnot invalidatcthcwarranty．

ThemachineorequlpmentOWnermaype血fmrOutinemairltenanCe・rePalrSandothernon−WarrantyWOrkor haveitdoれeatanyrepairfacility・Suchnon−WmntyWOrkneednotbeperfbrmedatadesignatedwa汀弧ty stalioninorderforthewarranlyloremaininforecI

CUSTOMERASSISTANCE・EMISS10NCONTROLSYSTEMWAFtRANTY： Americanlsuzt）MotorsInc．aimstoenⅦrelhaltheEmissioIIConfroISystcmsWamntylSPrOPerIy adminislratcd．lnthceventthatyot）donotrecciveLhcwarTantySer、・icetowhichyoubelieYCyOuareCntidcd undcrtheEmissionControISys（emWarranty．callorwrite： AmericanIsuzuMotorsInc．

PowerTtain Division 41280BrideStreetNovi．MI48375−1301 Tel：24＄−ヰ26−4200

A雨horizddeal椚訂ereCOmmended払rm関Ormainten8nCeandr8palrWOrkastkyaresta触dwithlrained 匹ー＄Onn81，prOpertOOIs弧dareawa托Ofthela紐Stmainteれ弧Cem飢hodsandpr∝edu托S・Ownersandoぬerswbo

aesirctop占rfoinltheirownworkshouldpurehaseaServiceManuillandobtaincurrcnlinformationfromthcir Isuzuel鳩inededer・

147

Moteurdiese［ Non−rOad．T（horsroutepublique） NoticesurJaGarantieduSYStBmedeCommanded−Emission． GARANTLEDESDEFAUTSDESYSTEMERELATIFSAL●EMISS10N． L ＾）nerican】sttzuMott）rSlnc・garantieautlrOPri血Iircinitialelaupropriitaircsubs句ucnldumotcuHIiesel 一一NolトrOad一一（ht）rSrOutCtlubliLlue）qu unLelmotcuresl：

）lConqulCOn〜tnlit、CltquipeafindescぐOnrOrmer．aumOmentdclavente．a10uS］esrとgtemcntsapplieablcs adapL丘sparll＾gcnce（lcProteeliondrl●EnvironncmcntdesElats−UnistEl｝Aletl−ar）cComitddesRcssources dcl一＾irdpl；1Ca）iLbrnie（CARtl）．

2・Ex8mptded肋ulsdematむiaux8tdlexgcutiondespiとc￠SaSSOCigesal gmission＄p女i点que： ● PoLlrlln叩6rio（］cdedeLIX（2）ansoltl15（Xlheuresdenln⊂tionnement．dcsdeuxdalescellcquisepr由enlecn PrCnlicrlicu、叩ーとstadatcdclivraisunauproprietaircini（ialdumo（Curdiescltype nonroad （horsroutc Pub）ique）（t11いinsde）9kW（25cvl）saur］emoteur（tぐfollCtionnemen（aヽ●jtesseeLlnSlantcsuptricurcou6galch 30（）Ot〟mn．

● Pol］rl］neperjodededeux（コ）ansoul・500heures、dcdeuxdalescellcqllisepresenlcenrlrCmicrlicu．aprとsla datcdelivraisonaupropri蝕tirrinitia］dumotcurtlics亡Ilypc ．nonrL，atl

（hursruutepuhliquc）utilisさpourlcs

moteursaYitcsseconstanteLIcmoinsdc37kW（50cv）avccvilcssesT］Ominalcssupericurcsouigulesa3．OOO け／mn．

●pOur㌣ne〆rio血decinq（5）ansou3・000heuresde氏mctionnement・ぬdeuxdat瑠Cellequisepr蝕nteen

premlerlieu，apr色sladatedelivraisonaupropriitaireinitialdumoteurdieseltype non−rOad （horsroute puI｝Jiquc）（19kW（コ5c、■）clmoleursp）usgrands）saurtemotcur良vilcsseeonstantementionneecトdessus、 SiunFPiとceaヂSOCiecaT：血issioヮestd聖Clucus？Pen戸チntla吋OdcdFgaranticICllcserar pareeouremp）acie SOuSlagaTanLie．cncas（1亡garanLicpollr】crestedesperiod亡Sdcg：Irantie． DansIcslimitesJcceucgarantie．I、＾mcricaI11suzuMotorslnc．rournira．atravers］cfournisscurdemotcurs

Tsu川OutOutaulrettablissementautoristparl American）suzuMotorslnc．．1ar卸mlionoulercrnplace］T）Cntde toutcs］espiとcesgamntiessansaucunedlargeauPr叩riiLairedumoteurdics亡1一●Non−rOad l（hbrsroutcpublique）、

Eneasdlurgcnce，dcsr卓parationsrN，llVentetrCeXeeut eshn imporleque16tablisscmcntdeser＼・ice．oul−ar】e PrOPriitaire．enuLilisantn−importequell叩i色cederechangc．

L、＾merican）suⅢMo10rSTnc・remhourscralesdipens亡SfhitesparlcproIlridtaire．ycoml，rislesrmisdc diagnosticp【一urunetelJerepiIrationdlurgence．Cesd句一CnSeSn cICideronlpas）eprjxdeddtai）sugg亡rCpar

l AmcricantsuzuMotorsInc．、POurlouteslespiとcesgnran（iesquiontitdrcmplac es，ellcsrraisdcmain− d10CuVreSur）abasedclla）locationdlhcuresdetravaiLrccommandicpar） ＾mericanIsuヱuMo10rSlne．pour］a reparationdcgarantieetietauxd hcuredetravai）apr．ropridgiographiqucment． Unepiとecnondisponihl亡dansles30joursot］llnereParalionnletantpascompIとtcdansks30joursconstiLueun CaSd u喝珊Ce．

Comrneconditionde−entbnurscmcnt．1espitecsremplacicseLlesfac（urcsdoivcnlet［℃r．r卓sentiesaun emplacmT］entCOmmCrCi；lJd．LtnrOumisscurau10ris丘demot亡urSIsu乙uOu島tot）Lautr亡Etablissemcntautoristpar ltAmericanlsuzuMotorsInc．

CetTcgaranliecouvre）espiとcesetcomposantsassociesil一色missionstJivantes． ● Systとmedeventilationd airdccharge（Siiquipi）． ● Sys縫med 輌ection血caねuraml． ・Co）1ecteurd admission．

● Collecteurd ich叩PCmCnし ● Systとmedetu血ompre＄Seur（Si勾uip点）・ ● Unit dcCotnlllanLIeEleclronique（Siiquipe） ● R gimedumoteur／Senseurd angledemanivelle（si6quipd）． ・Tuyauxdivcrs−agrafesICOnneCtCurSetdesdispositi†ゝd，ttanch丘itiuti］isesdanslesyslとmeci−dessllSl

5／6 148

Siund的utd−uれdecescomposantsacommecons句uenceled的utd■uneautrepiとce，10uSlesdeuxseront COuVellsparcellegarantie． N importequellepi盆cederechangepeutetreutilisgepourl−entretienoulesrgparations・Lepropriitairedevrait

S−assurerquedetellespiとcessont句uivalentes，quantalaconcepモぬnetdur飴deservice，auXpiとcesd，origine Isuzu・L−utilisafiondespi色cesnonauthentiquesIsuzun，invaliderapas量agarantie・Ce騨mdant，AmericanIsuzu

MotorsInc・n七stpas陀SpOnSablede＄p絶cesqulne＄Onlpasd−origineIsuzu．

LIMJTATJONSETRESPONSAB［uTES Cesgarantiessonts可8tteSauXarticlessuivants：

RESPONSABILJTESDEL′AMERICANISUZUMOTORSJNC． Pendantlapiriodedegarantiedfimission，＄iundifautdematgrieloud■exicutiond−unepiとceoudtuncomposant

garanties10bservg，1 ÅmericanIsuヱuMotorsInc．わumira：

●bsnouvellespiとcesre−manuねcturgesour如ar邑ese〝oulescomposanlsnむess由re＄匹urCO汀1酢rledぬut． Note：Lesarticlesremplacgssouscettegarantiedeviennentproprigtgdel，ÅmericanlsuzuMotorsInc． ・Travauxpendantlesheuresdetravailnormales，ngCeSSairespoureffbctuerlariparationdegarantie． Ceciinclutledia卯OSticetlestravauxpourenleveretinstalIer18mOteur，aubesoin，

RESPONSABluTESDUPROPRIETAIRE Pendantlapgriodedegarantied，emission，1epropri紬ireest托SpOnSabledesil￠mSSuivan短： ●Ex culiondetouten加tienrequis・Unereclamadondegarantieneserapa＄refus由如触que王，entred8n rlrOgrammEn．ilI−aSiteexecute・CependanLISilcmanqued●eTllrctienrequisconstiluelemotirdclareparation．

1ar clamalionserarerusee． ● Primedesco触d beu陀S￡upplgmenlai陀S．

・rOntSTIOuretudierlぐ叩Iainlesquinerisulicnlpasd，undirautdematirie）oud■ex丘ct）lionderA）nerjcanIsuzu MotorsInc．

・Foumi（uredelanotincationopportune血ndifautgarantissableetprociderensortequeleproduitsoit rapidementdisponiblepourlar申aration．

uMITAT］ONS L AmericanIsuzuMotorsInc・nIestpasresponsablededom喝eSd，unepi象ceoud，uncomposantass∝i由沌 1

mission，rgSullantde：

●N importeque11eapp王icationouinsta11ationj喝顔inco汀eCteparl，AInericanIsuzuMot耶Inc．，Selonles explicalionsdonngesdanslemoded emploi． ●Accessoires，a正妃les，Oupiとcesnonautoris丘es註1，usagepari，AmericanIsuzuMotorsInc． ●Entretiem，沌paration，0Ⅵnggligencenonappropri由dumoteurdiesel

Non−rOad…（borsroutepublique）．

・RetardpeuraisonnableduPropri触i陀pOurmettrelepr雨ui一息disposidon，apr象＄aVOir tさavis紺un probl色mepolentielduproduittCettegaほntieestdonn eenplusdelagarantiedesnormesdel−AmericanIsuヱu MotorsIncりapplicab‡esaumoteurdiesel−−Nonィoad −（血相rOutepublique）concemg． Les陀m色d郎SOuSCette脚rantiesontlimitgsalafbumitu托dema一班eletdeseⅣicescomm￠indiqugci−de＄SuS・ L，AmericanIsuzu涙otors王nc・n−e長一pasrespons8bledesdommage＄払血itsouconsgcはtifs，telsquelempsd・ar掩t

Oupe氏ed usagedel 殉じipementatractionp8rmOteur．

tDE−8280

149

（Pa9el′●41

Maintenance Log Date

150

Machine hours

Serviceperformed

Servicedby（name）

（Page2／4）

Maintenance Log Date

Machine hours

Serviceperformed

Servicedby（name）

151

（Page3：4）

Nlaintenance Log Date

152

Machine hours

Serviceperformed

Servicedbylname）

（Page4／4）

Maintenance Log

Date

Machine hours Serviceperformed

Servicedby（name）

153

rPagel叫

Notes

154

（Page2／4）

Notes

155

（Page3弼）

Notes

156

（Page4／4）

Notes

157

No．OW・682DE lSSUED：NOVEMBER、2000 REVtSED：JANUARY，2002

REVISED：APRIL2003 REVtSED：JUNE，2004

lNTERNAT10NALMARKETINGDNISION：

丁訓c。R，。RAT．ON l−15−5，Nishi−Shimbashi，Minato−ku，Tokyo lO5−0003．」apan

FAX＝Japan＋81−3−35918152，3−35918153

All rights reserved

R5980．04．3一．682−02101

JB−0406005（TA）PrintedinJapan

CORPORAT10N