TCM L26 L32 L34 L39 Wheel Loader Operation & Maintenance Manual OW-675AE - PDF DOWNLOAD

No．OW−675AE

丁■亡：

己6 巨］巨∃ 巨］亡］

WHEEL LOADER

巨］巨］

OP【RAT川川 ＆MAIHT【HAllC【MAl川AL

▲BeforeoperatingyourwheeHoader，readthismanualthoroughlyandbecomecomp［ete familiarwiththedetai［softhe［oader．1fthere，sanythingyoudon，tunderstandinthismanuaL・

contactyourdea−er・Besuretoobservetheproceduresdescribedinthjsmanua［；Otherwise

aseriousaccidentmayoccur・ThismanuaLmustbekeptwiththewheeHoader・

TOYOUMRANKL CO，LJD

Protecttheearthandbekindtoyour10ader・

FOREWORD Beforeoperatingthe10ader，besureto

This Operation＆Maintenance Manual

read all of the decals on the machine

usesthefoILowLngSafetyalertsymboIs． When you see those symbols in the

This Operation＆Maintenance ManuaJ WaS Written to provide the owner／ operator with information about the safe operation and maintenance of the

which give advice about safe care and OPeration of the10ader．Damaged or

text，fo

TCM whee［Loader．Read this manual

misslngdeca［sshou（dbe replacedwith

PerSOnalinJuryOrdeath．

thoroughLy and become completely familiarwiththe Loaderbefore uslngit． 1f you have any questions，See yOur

owthesafetymessagetoavoid

neW OneS．

deaLer．

Thjs Operation＆Maintenance ManuaJ mustbekeptwiththeloader．

Due toimprovementsin design，itis POSSible that the description contained herein maynotcompletelyapplytothe Loaderdeliveredtoyou．

Safe operation means the operator must be quaLified．A qualified operator must have trainlng and possess any requiredlicenses to operate this

FaiJure t01＝oHow the jn＄truCtjon＄in the me＄＄age WiIL cause a ＄erious

accidentordeath．

machine．

1f the10aderis to beleased，10aned or SOld to anyone，this manualmust be Withthe machine．

▲ wARNING Failure to fol］ow thein＄truCtion＄

in the message might cause a Serious accidentordeath．

Do nottryto modifyyour10ader．1fany faiture or accident occurs due to

modification oftheloader，Without pr10r WrittenconsentbyTCM，yOumightvoid yourwarranty．

▲ cAUT10N Failure to foHow theinstructionsin

the message may cause personal lnJuryOrdamagetotheloader・

Actions which are prohibited Ordangerous．

CONTENTS SAFETYJNSTRUCTJONS．．

．…．

■ SAFELOADINGOPERATlON‖．……．72 BEFORELOADJNG． ． ． ……．．……78

．…．1LOADINGOPERAT10N

BEFORE STARTING DECALS（MACHINESIGNS）‥…‖…‥ 8 （EVERYDAY）CHECKS………‥‖‖…105 QUALJFIEDOPERATORAND 50HOURSCHECKS‖‖……． …‥‖．．．114 REGULATJONS DIGGING 100HOURSCHECKS… ．． ……． ．．．116 SAFETYCOMPONENTS …… ．． 13 GROUNDDIGGING（DIGGINGON 250HOURSCHECKS………．‖………118 ALEVELSURFACE）…… ．．‥………

80 500HOURSCHECKS．．‖… …… …123 0PERAT10N ■■ DUMPING 81 1000HOURSCHECKS……．．‖………124 PICTORIALNOMENCLATURE．…‥．．．16 LEVELJNG 82 2000HOURSCHECKS‥……‖‖……．129 BULLDOZING 83 MAlNTENANCE OF AIR ROPSCAB，AfR 83 CONDITlONER CONDmONER，RADlO ． ．．‥……．．35 SNOWREMOVAL H01STINGTHELOADER … ． ．． ．．83 MAINTENANCEOFBATTERY‖…‥135 TRAVELlNG J− ADJUSTING BUCKETAUTO− SAFETRAVELJNG………………．．．…‖．．．46 LEVELLER MAINTENANCEOFTIRESAND BREAK−1N PERJOD．．．．………． …‥．．…．52 WHEELS STORINGTHELOADER ■ BEFORESTARTINGTHEENGJNE．．53 PER10DJCALREPLACEMENTOF STARTINGTHEENGINE‥‥…‥…．．．．‥54 DAlLY STORlNG SAFETY PARTS LONG−TERMSTORAGE．．．，．． ‥‥‖‖．．86 AFTERSTARTINGTHEENGINE． ．54 LISTOFLUBRJCANTS………．．．‖…‥．139

1NSTRUMENTSANDCONTROLS…18

MAINTENANCEOFC00LANT……136

STARTJNGANDSTOPPJNGTHE LOADER

0PERATJNGTHE LOADERAFTER LONG−TERMSTORAGE…．

TRANSPORTINGTHELOADER…．．．57MAINTENANCE TOWING SAFE SERVlClNG AND MEASURESTOBETAKENJN MAINTENANCE

……‖‖‥87

■

1NFORMAT10N

■■

SPECIFICATlONS…………‥‖……．…．146

AN EMERGENCY

LOCATlONSOFFILLERPORTS…‥96

HANDLINGTIRES‖……‖………………．64

ENGJNECOMPARTMENT……………．98

HANDLINGINCOLDWEATHER……63 GREASEFITTINGLOCATIONS…‖‖97

HANDLJNGONE−TOUCHCOUPLER PERlODlC lNSPECTlON （HYDRAULICTYPE）． ． ．．． ．……．．．．．．67

OIL CAPAClTY TROUBLESH00TINGGUIDE．．……141

J−

PERJODICJNSPECTlONuST……．．102

NAME PLATE＆SERIAL NUMBER

ENGrNESERIALNUMBER‖………‥151 WRITEDOWNYOURLOADER DATA HERE

152

SAFETY lNSTRUCTlONS The SAEJ153guideIinescontainsafetyinstructionsforthe OPeratOrS Of off−rOad working equlPment and agrlCultural tractors under the title of

OPERATOR PRECAUTlONS．

The portion ofthose safetyJnStruCtjons whjch appJy to the OPeration ofwheelloadersis presented on the pages that fol10W．Readthemcareful］yandfo owtheinstructions． （SOurCe：SAEJ153．Revised，May1987）．

Reprinted with permission from SAEJ153◎1987 SocietyofAutomotiveEngineers，lnc・

Basicsafetyinstructionsaredescribedinpagesthatfollow． Readthemcareful］yandfo

owtheinstructions．

This manualaLso covers SAFE TRAVEL］NG， SAFE LOADING OPERAT10N， and SAFE SERVICE AND

MAINTENANCE ．Read them carefully，tOO，and become familiarwith your10ader strave［ing，10ading，andserviclng・

SafetylSyOurbusinessandanelementofprofit．

On thepictures meansactionsthatare

This safety alert symboljs used forimportant safety

The marking

messages．Whenyouseethissymbo＝nthismanuaL，follow

PrOhibitedordangerous．

the precautions givenin safety messagetoavoid personal ln）uryOrdeath．

Jtisimportant to abide by safety rules for your fe WOrkersaswe

ow

asyourself．

一1−

ThepictureshavebeendrawnbasedonTCM ssmall−Sized andlarge・Sizedwhee＝oaders．

NOTE2：Thei

ustratjonsdonotnecessariIydepicttheL26−L39．ThesafetyruIesandcautionshoweverapplytoanymodel・

3．PERSONNEL PRECAUT10NS：

4．OPERATOR−GENERAL PRECAUT10NS：

3．1Avoid［00Se fitting cLothing，loose or uncoveredlong hair，JeWeJryandJoosepersonalarticles．

4．11tis the responsib＝ty of the operator to read and

understand the Ope rato rs Manual and other

information pro・Vided and use the correct operating

3．2 Know and use the protective equlPment thatis to be WOrnWhen operatingthis10ader．Hard hats，PrOteCtive glasses，PrOteCtive shoes，gloves，reflectortype vests，

resplratOrSandearprotectionareexamplesoftypesof equlPmentthatmayberequired．

PrOCedure．Machines should be operated only by qualifiedoperators．

4．2 Weartheseatbelttomaximizetheprotectioncapability

Of a ROPS（RoIlOver Protective Structure）canopy WhenthemachineissoequJPPed．

4．3 Do not permit riders on the machineif thereis no manufacture sdestgnatedpIaceforarider・ 4．4 Make sure that allprotective guards，CanOP（eS，doors， etc．arejnplaceandsecure．

4．5 Remove alJIoose objects storedin the machine． Remove a

objects which do not be10ngln Or On the

machineanditsequlPment．

3．3 Donotrush．WaFk，donotrun．

3．4 Know and use the hand signals required forparticular jobsandknowwhohastheresponsibilityforslgnaling．

lsEENOT∈引 −2−

NOTEl＝ROPScabjsstandardequlPment．

NOTE2：TheillustrationsdonotnecessarilydepicttheL26−L39・ThesafetyruLesandcautionshoweverapp■ytoanymode．・

5．MOUNTJNGANDDJSMOUNTJNG

6．STARTINGANDSTOPPING PRECAUTLONS：

PRECAUT］ONS：

6・1Walkaroundthe machine andwarn a［lpersonneLwho

5・1Use the recommended hand holds and steps with at Jeast three pojnts of supportwhen getting on and off the machine・Keep stepsandplatformclean．Facethe

accesssystemwhenclimbingupanddown．

may be serviclng the machine orarein the machine

s

Pathpnortostarting．Donotstartuntilallpersonnelare Clearlyawayfromthemachine．

lsEENOTEりBEENdTE21

SEE NOTE2

5・2 Donotjumpoffthemachine．

6・2 Check that the parking deviceis appIied，Place the

transmissionin neutra10r Park as specified by the manufacturer，and disengage the PTO before starting

5．3 Donotdismountwhilethemachineisinmotion．

the machine． 6．3 Adjust，SeCure andlatch the seat and fasten the seat

belt（ifprovided）beforestartingthemachine． 6・4 Startandoperatethemachineonlyfromtheoperator

s

Station．

6・5 Donotbypassthemachine

sneutraトstartsystem．The

neutraトstartsystemmustberepairedifitmalfunctions． −3−

NOTEl：ROPScabisstandardequlPment． NOTE2：TheillustrationsdonotnecessarilydepicttheL26−L39．Thesafetyrulesandcautionshoweverapplytoanymodel．

6．10Removethestarterkeyordisconnectswitchkeywhen

6．6 UseJumPer Cables onlyln the recommended manner．

lmproper use can resultin battery expJosion or unexpectedmachjnemotion． 6．7 Do notoperatetheenglneinan enc10Sedareawithout

leavIngthemachineparkedorunattended．

adequatevent‖ation．

7．OPERATJNG PRECAUT［ONS： 7．1Check brakes，Steerlng and other machine control

devices in accordance with the manufacturer s

instructions pr10r tO Starting operation．0bserve a

gauges or warnlnglnStrumentS for proper operation． SEE NOTEl

0perate a

SEE NOT∈2

6・8 Park the machine onleveJground whenever possible

Of paragraph 6．9，and report the malfunction for

and appJy the parking device・On grades，Park the

resolution．

machinewiththewheelsortracksecurelyblocked．

6・9 Before teavtng the operator

controIstoinsure properoperation．1fany

malfunctionsarefound，foIIowthe shutdown procedure

s station，Place the

transmissionin the park position as specified by the manufacturer，10WertheequJPmenttOthegroundorput

in the10Cked position，disengage the PTO，Set the Parkingdeviceandshutofftheengtne．

匝EENOTE2l −4−

7．2 tfafailurethatcauses10SSOfcontroIsuchassteerlng， 7．10Watch for bystanders and never a ow anyone to be under or to reach through the machine andits SerVice brakes or englne OCCurS，StOP the machine s equipment while operating. motion as quickly as possible，fol10W the shutdown PrOCedure of paragraph 6．9，and keep machine

SeCurelyparkeduntiLthemalfunctioniscorrectedorthe machinecanbesafelytowed．

7．3 Understand the machine

s Limitations and keep the

machine undercontroL．

7．4 Drivethe machinewith careandatspeedscompatible Withconditions．Useextracautionwhenoperatingover rough ground，On S10PeS，and when turn［ng the machine． 7．5 Note and avoid a［［hazards and obstructions such as

ditches，undergroundlines，treeS，Cliffs，OVerheard

electricalwires or areas where thereis danger of a Slide．

7．11Selectagearthatw川PreVenteXCeSSivespeedwhen golngdownhill．Donotcoastdownhi ・

7．12When roadingamachine，knowandusetheslgnaling devices required on the machine・Provide an escort forloadingwhererequired・

7．130n machines withindependently operated wheel brakes，10Ckthe brake pedals togetherwhen roading

7．6 Carryloadsin recommended positions for maximum

toprovideequalizedbrakeappLication・

StabiLity． 7．7 Neverljft10adsinexcessofcapacity．

7．14Use the recommended transport devices when roading the machine.

7．8 Use the recommended machine ballast and counter−

Weighting．

7．9 Know and understand the job site traffic f10W PatternS andobeyflagmen，rOadsignsandsignals・

7．15Use the approved drawbar and／or attachment point When uslng the machine for towlng・lf a cable or

Chainis used，keep people away from the towline （SeeParagraPh8・12）・

−5−

NOTEl：ROPScabisstandardequlPment． NOTE2：Thei ustrationsdonotnecessarilydepicttheL26−L39．ThesafetyrulesandcautionshoweverapplytoanymodeI・

8．6 SecureJy b10Ck the machine or any component that rnayfaIIbeforeworkingonthemachineorcomponent・

8．MAJNTENANCE PRECAUT10NS： 8．1DonotattemptrepalrSunlesstrained．Refertomanuals andexperiencedrepaIrPerSOnnelforhe［p．

8．2 Wear protective gJasses and other required safety equJPmentWhenserviclngOrrePalrlngthemachine． 8．3 Wearg［ovestoprotecthandswhenhandlingcable．

8．4 Disconnectthebatterybeforeworkingon theelectrical SyStem．

8．5 Avoidlubrication or mechanicaladjustments with the machinein motion or the engtne operating．tf the englne muSt bein operation to make certain adjustments，Place the transmissionin neutral，aPPly

the parking device，Place the equipmentin a safe POSition，SeCurely block the wheels and use extreme

8．7 To prevent unexpected movement，SeCurely b10Ck WOrkinge］ementswhenrepalrlngOrChanglngWOrking tooIpartssuchascuttingedges・ 8．8 Never make repatrs on pressurized components， fluid，gaS Or meChanica霊untilthe pressure has been relievedaccordingtothemanufacturer sinstructions・ 8．9 Use extreme caution when removlng radiator caps， drainplugs，greaSefittingsorpressuretaps・Parkthe

Cautjon．

machine and let it cool down before opening a

PreSSurizedcompartment・ 8．10Release allpressure before working on system

Whichhaveanaccumulator．UseapleCeOfcardboard OrWOOdtocheckforpressurizedleakstopreventfluid

s

Penetrating the skin・Repressurize accumuJators with

the proper gas according to manufacturer s recommendations．

8．11Wheninflating tires，uSe a Self−attaChinginfLation Chuckwith remoteshutoffandstandclearofthetire．

ー6−

8．12When necessary to tow the machine，do not exceed 9・6 Tighten the fueltankcap securely・Shou］dthe fueI

the recommendedtowLngSPeed．Besurethetowlng machine has sufficient braking capacity to stop the

towed10ad．1fthetowedmachinecannotbebraked，a

towbarmustbeusedortwotowlngmaChinesmustbe used ‑ one in front pulling and one in the rear to

CaP beIost，rePlaceit only with the or．gLnal manufacturer，sapprovedcap・Useofanon−aPPrOVed

CaPWithoutproperventing may resuItin pressuriza− tionofthetank．

retard． Avoid towing over10ng distances（See 9．7 NeverusefuelforcIean［ngPurPOSeS・

ParagraPh7．15）・

9．8 Usethecorrectfuelgradefortheoperatingseason・

8．130bservepropermaintenanceprocedures・ 8．14Whenever servIClng Or rePlaclng hardened plnS，etC・ use a brass drift or other suitabLe materialbetween thehammerandpin． 8．15Keep the brakes and steerlng SyStemSin good OPeratingcondition． 8．16 Replaceallmisslng，川egibleordamagedsafetyslgnS・ KeepaLIsafetyslgnSClean・

9．FUELHANDLING PRECAUT10NS： 9．1 Do notsmoke orpermitopen flameswhiIefueling or nearfueIingoperations．

9．2 Never remove the fuelcap or refuelgasoline englne POWered machines with the englne runnlng Or hot・ Nevera owfueltospi onhotmachinecomponents・ 9．3 Maintaincontro10fthefue＝‖ernozzlewhenf川ingthe tank．

9．4 Do not fillthe fueltank to capacity，Al10W rOOm for expansion． 9．5 Cleanupspi edfuelimmediately，

−7−

−END一

DECALS（MACHINESIGNS） ▲WARNING

The operator mu＄t read the Warnings on theJoaderandin thi＄ manual before trying to operate the10ader．

attached to the

kinds of decals Joader：OneS for 10ader，OneS for 10ader；andonesfor instructions on the Or misslng decals

OPeration of the maintenanceofthe Safety．Fol10W the decals．Damaged must be repJaced

With new ones．A

decaJsare available

fromyourdealer．

①②③④⑤⑥⑦⑧⑨⑩⑪⑪⑱⑭⑯⑯⑰⑱⑪⑳⑪㊧

There are three

OPERATlON OPERATlON

OPERAT10N SAFETY

SAFETY SAFETY SAFETY

SAFETY SAFETY

SAFETY MAINTENANCE

MAINTENANCE

SAFETY SAFETY MAINTENANCE

SAFETY SAFETY SAFETY MArNTENANCE

SAFETY MA［NTENANCE

SAFETY −8−

①RightSideln＄idetheCab

②RightSidelnsidetheCab

④LeftSideUnderOperator，sSeat

O Engine Hood

AVOID SERK）USINJURIES OR DEATH CAUSEO BY SERVICE BRAIく【 FAJLUR【BY FOLLOWING THESE RULES． 仁All帽y5C仰†ir¶伽tparkingbrakeisset帥dh01di相加tore5tart，ng印gine．

⑥EngineHood（nearradiatorcap）

（nearmufflertailpipe）， RearofSidePanel（right／Ieft）

2．‖加akewarning かtc抑eSα10ralarms仙鵬s∂ftそrSt8rti鴫engine，hoIdu州

alarmsgooft．加notrde8SeP8rkingbr8keorop椚teloaderw伽w抑l咤】iか1 1itoralarms仙雨i鴫．

3．霊fbrakewarnmgl櫛tt帥eSOnOr8larm汎鵬sdur一喝OP桐t】叫immediately S【opb鵬erusing黒川∽Or関rkingbrakes．tf war【i鴫血n01turnoff，St叩 ○卵一山l噌l舶dera鵬im陀di8tetyrOPOrttOyOUrSUPerVl如「． 4．D01Ⅶt trさV01血w血州with叫ineo什

5・l†帥由璧StOPSdu「ingoperatioへ5tOploader両hout叫mPjngbrake匹仙Or brak001事叩SS∬OgOeSdownquickty． rel規誠d bモfore o brさkeis仙

6．Mさke乱Ire

⑦TopofGri

lo由er一ら6．。。＿5

Support（right／1eft）

⑧BottomofGril］Support（rightlleft） FrontFender（right／left）

−9−

⑨ln＄ideofBatteryBoxCover（right／left）

⑲LiftingLugMountingArea（4pojnts） ⑪DeckPlateonFuelTank

FUE」 2腿ト1aヨ1

Smoking，flames，SParks，？rShorts Willcause battery explos10n． See Operation＆MaintenanceM抑叫 for emergency starting and charglng instructions． Keep allmetaIaway行om terminals to avoid shorts． Battery contains suJphuric acid which can cause severe burns．

⑪CenterPinSideofFuel Tank

1f acid touches skin or eyes，f［ush

immediately with water and get

TORQUE CONV．OIL

medica＝1elp． 56400−5Z77l

2瞞29・122引

⑪Boom（righUleft）

⑭Boom（right／Jeft）

⑯Engin00il Fi‖er

ENGINE OIL

CHANGE PERIOロ

250日RS．

ockboomcontroHeversforaIJ

USE CD CLASS OIL

」owerねma南山cket血押rkd

−10−

⑯LeftSideofFrontFender YOU MUST FOLLOW THESE R〕LES TO AVOfD SEVERE INJURY OR DEATH TO YOURSELF AND OTHERS． ・Operatモ】oaderonIyift「ain8d紳dauthoriヱedbyyour 即叩loyer．KnowOper8tion＆Ma川tenanCeM抑ual卯d allwork川」￠S．

・Sa†etycheckloaderoveryday．Donotstartlfdamきged or†仙Ity；Slopifproblem5Start・M8ke5U「eROPSa雨 s081belt8relnPl∂Ce andused． ・Repair aJlowedonlybytrahed，山horはedmach8nics・ ∪5eb00mlock．safety＝nk，さndparkingbrake†即all repairs．

・St8yjnseatwhenoper∂ting．Keeph折dsandfeetin cab．∪5egOgg】es，ねrdhat．work5hoes・

⑰LeftSideofFrontFender

⑯FrontFrame（rightlleft）

YOU MUST FOLLOW THESE RULES TO AVOlD SEVERE INJURY ORDEATH TOYOURSELFOR OTHERS． ●Repair allowedonly by trajned，aUthorized mechanics・ ・仙owOperation＆MaintenさnC8Manualbe†orestarting repa‖・S Or mainten帥Ce． ・Use b00汀Ilock．sa†etylmk，抑d parking br∂ke†or all rep8irs．

・Keepbody−Clothinilさndt001saway付omhoto「 mov川g PartSさnd electricalcompon即tS・ ●K叩￠nか＝OmPさrtmentCle帥；．nOOiLgr朗Se，grさSS． P叩er，Or Other tlammめIe爪alorlal5・

Turn、5tarl，StOP，帥dhandleb00m5m00thy8nd5lowly． ・Runonかe onlyin we ventilated areさtO aVOid Carryboomlowandbuckettiltedback・Donotpickup POisonousモXh8USt gaSSe5・ unb山ncedorMr・C叩8Gilyload5， ●Do not open rさdialor cap with engine hot． Lookwh合一●yOUare Oing．Watch†orpeople，drop−0＝s， holes．抑delectrlcalwirモ5．Checkc如ー抑C甲al‡ ・Use cardb08rd to chock for hydraulicl88ks．Wea「 around，inctudinirear，○Verhe8d，帥db00m5Wlng・ go舶】e5and hoavyglovモS． Donotc8†ryPさ5引弼erSinorontheloader・ 加not r引5ePeOPlowithboomorbucket・ ・R印lさCモaJl5t朗ring systemhoses every two ye∂rS▲ 5G■00−52島トl Keepho糾y end岬州on封＝nclinos；tr帥elstraight 岬8rdown，donotcrossonanangle Use】owgear

岬帥ddowninc＝nes▲ Loader rol】over c8n損＝you．Slowfo「al】t＝「nS and haz∂rds ever＝†unloaded．Stay cl紘一Of edges・

⑯LeftSideFrontFrame l叫

l■

】虻MTIFl亡l†l肌

S8Wl∝

【飢

lllm

【l

l帥 1l t■111■llし ll 一価■lSll■llL 肌11

□

沖n．†

UseseatbeltandROPS．Staywjthlo8deri＝0VertUrnS・

lゝ

・e

●Avoid†ire5．K叩loさdercle抑andremoveallo■l・

grea5e，graSS10rOthermateria柏omthee【g●n00「 exhaustaro∂．Repalraltl朗k5immedia一台ly▲

匹 l l一丁 l▲Tlm▼

t 1

し仙川 「川

l 11

Il ロ鵬札上Pl−

2

11 STEt【れ川旺几■川

鴎l◆l

†− ll 8仏Ilt01L 伽H■

だぷ。．

わ W■lu：1111Q L−1払Il■ l ロ

tue】，battery，tIre maint帥抑Cehazards・

益 M山門u止月Sl〟7

l

S叫h 】● 川■l■■■■▲l●■ ∪−1小▼l■ l 山 1l †l｝pl徳川■01Lllu甘 （暮l■k

●Parko巾InaUthorほed8reaS，ne㈹「OnlnCl一neS・ しowerb0 mandbucket，Putd■reCt−OnCOnt「Olin

12 C【■l伽Hl■8Et鵬I18 Ll■ltl†】■ l 口 ll00 卸 餌‖ⅦしFIL一切

nきUt柑l．turnotfkey．setparkingbrake．block

Il l脚15Sll】llL

霊需㌫錨制

【l加l

山

lP ∝ll

u

ul麒 叩Ill．JCt望Il叩Il Zl Wl札上 2量 l■仰＝uU 2丁 P一に別LFIL†排

（氾 衿l 山 関駕l q

⑳DeckPlateonHydrau［icOilTank ⑪lnsideofDeckPLateonHydraulicOilTank

㊧RightSideofFrontFrame

HYDRAULIC OIL Compressedairw州blowotffr8mOil reservoir用ercapwh併CaPremOVed．

266之9・l之24l

Avoidinjuryordeath f「om

loss of control． Disconnectsafetylinkbefore

Cancauseinjuryonhandsorface．

anyop￠「さtion．

Op帥 llercapslowlybybreath両

Loader wiLInot steerwith

airljttlebylittle． 5。．。。＿5之。引

Sさfotylink

一11−

instalIod．

QUALIFIEDOPERATORANDREGULATJONS

OJIJγa〟帥Or反edperさ○〃〃eJ如aJJopera始aⅣ鵬eJJoader・

QUAL暮FIED OPERATOR MUST：

REGU LATlONS Theoperatormustcheck：

・Whentheoperationofwheel10adersisregulatedbylaw inyourcountryorstate，besuretogetnecessarylicense andpermitandcarrythem

・Regulations on the use of a wheel［oader at the work area．

・Avoid us［ng drugs or alcohoIic drinks whichimpair his alertnessorcoordinationwhiJeworking

・Noise−COntrOlregu［ations

・Contact the dealerif he has any questions about

OPerationoftheFoader．

・Exhaust−COntrOlreguJations ・RegulationsonworknearutilitysupplyIine・

・Get operator trainlng before operating theloader・The

OPeratOr traimng must consist of a demonstration and

The operator sha

Verbalinstruction．

・Startin an area without bystandersif heis a new OPeratOr．

・WeartightfittingcJothing．

・Knowtheratedcapacityandweightoftheloaderandthe Characteristics of the10aditis to handle，SuCh asits

SPeCificgravityandhazardousness．

−12−

observe the rules and regulationsin

usJngthewheelloader．

SAFETY COMPONENTS

FANGUARD（Standard）

Safetycomponents help protectopera− torsandservicepersonnelfromdanger

▲WARNING

during work．（For the horn，Sideview mirror，and safetylink，See lNSTRU− MENTSANDCONTROLS． ）

ROPS canopy or ROPS cab and

▲ WARNING

lfthe10aderturn＄OVer，rePlaceit＄ Seat beltwith newones．

BACK・UPBUZZER（Standard）

Never try to remove the ＄afety COmPOnent＄ mOunted on the 10ader without the manufacturer，＄

PnOr Permis＄ion．Failure to do so

may cause a＄erious accident or

The back−uP buzzer sounds when the Shiftleverisplacedintoreversegear．1t is equipped to let other workmen and bystandersknowyouarebackingup・lf

the work areais noISy Or thereis any

death．

PerSOn Whois hard of heanngln the WOrk area，itis advisable toinsta［la beaconlightforvisualwarning・

ROPS CANOPY AND ROPS CAB

becomingentangledintheradiatorfan・

▲WARNING

Do not inspect the radiator fan Withtheenglnerunning．

▲WARト‖NG lf the above ＄afety component＄

are provided as standard equlP− ment，donotremovethemwithout

the manufacturer s pr10r Permi＄・ ＄lOn．

1f you want toinsta

The ROPS（RollOver Protective Structure）canopy and ROPS pab

PrOteCt the operatorfrom severelnJury

EMERGENCYSTEERING（Optiona［）

Ordeathintheeventofatip−OVer．

lf the steering（main）pump fails to

ROPScabsarestandardequlPmentfor the L26−L39．

OPerate PrOPerly，this device activates the emergency steenng pump to a［Low theoperatortosteertheloader．

SEAT BELT

Theseatbeltprotectstheoperatorfrom being thrown outofthe operator

This prevents the hand or fingers from

dealer．

ln addition to the safety components

Lf the emergency steerlng device

Shown above，the fo

OPerateS，mOVe tO alevel，Out−Of−traffic areaimmediatelyandrepairtheloader．

TCM：

sseat

in the eventofthe10aderturnlng OVer． 1tisequlPPedontheROPScanopyand

any of the

OPtional＄afety equlPment glVen above，COntaCt yOur10CalTCM

owlng Safety

equipment is optionally available from ● Sunvisor（forloaderswithcab）

NEUTRAL−START SAFETY SYSTEM

● Fireextinguisher

ROPS cab． The seat belt functions as a unit with a

（Standard）

● Bellyguard（PrOteCtionofthebottom

ROPScanopyorROPScab．1fyoufind either of them defective or damaged， replaceitwithanewone．

The englne WOn t start unless the shift

leverisin neutral．This prevents the loader from moving abruptly when the

● Tire chain

StarterSWitchisturned on． −13−

Ofthe10ader）

● Smokepot

Memo

−14−

OPERAT］ON

O PERATlON Thjs Operation＆Maintenance Manualuses the fo［10Wmg Safety alert symbo［s．When you

SeethosesymboIsinthetext，followthesafety messagetoavoidpersona＝njuryordeath・

Failuretofo owtheinstruction＄inthe mes・ SageWi causea＄eriou＄aCCidentordeath・ ▲wÅRNING

Failure to f01low thein＄truCtionsin the me＄＄agemightcau＄eaSeriou＄aCCident Ordoath．

OPERAT10N

▲cAUT10N Failuretofo

■

PICTORIALNOMENCLATURE……… 16

owtheinstructionsinthe mes−

1NSTRUMENTSANDCONTROLS．．‥…18

SagemayCauSePerSOnalinJUryOrdamage

ROPSCAB，AIR

tothe10ader．

CONDmONER，RAD10……．…．．．．．．．．… ー15−

−17−

lNSTRUMENTSANDCONTROLS （ThesketchshowsaModeIL26．）

−18−

MONITORS The red monitorlightsindicatethatthe COrreSPOnding unitsorsystemsare not WOrking properLy or need to be SerViced；the green（bLue）monitor

lights indicate that the corresponding

the operationimmediately，］ower

▲CAUT10N

lfany monitorlightcomes on during OPeratjon，StOP the operation and Checkthecauseimmediately．

unitsorsystemsareworkingproperly・

The three monitorlights（ENGINE01L

・④・E／GOil

PRESSURE，BRAKE01L PRESSURE，Light comes on when the englne and BATTERY VOLTAGE）come on lubricationoilpressuredropsbelowthe when the starter switch is turned to the SPeCifiedvaLue． lst stage（ON），lf anylight fails to COme On，it suggests that the bulbis 粉BrakePre＄S burned out．When the starter switchis Lfbrakeoilpressureintheaccumulator

turned further to the START position， the engine will start and the three

monitorlightsgooutinafewseconds・

lfany monitorlightstayslit，Checkthe COrreSPOndingunitorsystem．

drops below the specified value warning buzzer sounds.

the bucket on the ground，PIac the shiftlever andIoad handling Leverin neutral，and apply the

Parking brake・Do not try to

OPerate the10ader untilthe cau＄e OfthewarninglSreSOIved． Press the accelerator pedal half way to let the engine run at medium rpm，tO StOre brake oil

Pre＄＄ureintheaccumulator・When thespecified brakeoilpre＄Sureis ＄tOred，the monitor Light goe＄Out and the buzzer ＄tOPS ＄Ounding．

After making＄uretherei＄n00ne around theloader，OPerate the loader．

▲WARNING lfthewarningbuzzer＄Ounds，StOP −19−

HIGH BEAM

TURNStGNAL（LEFT）

TURNSIGNAL（RIGHT） WORK LlGHT lNDlCATlNG しIGHT

BATTERY VOLTAGE

T／M CUTOFFINDICATING LIGHT

■■′ ・．

PARKING BRAKE

一

to

、 ；幸碕◎

AJR CLEANER

Note：NoBRAKEOILisused（empty Circuit）．Thelightcomeson

4Dl

Whenthestarlerswilchis turnedon．1tgoesoutsoon aftertheenglneStartSuP． OPT10N

一 ■ 6ロこ

l■m

E3）Charge Light comes on when the condition of batterychargeisinsufficient．

＜1じ＞TurnSignalLndicatingLight When the turn slgnalleveris operated

toaturnlngPOSition，thecorresponding

㊥T／MCutOft Green［ight comes on when the c暮utch Cut−Off switchis turned ON．Turn the

turn signat and monitorlight（＜北＞）

Clutch cut−Off switch when starting off

脚Parking

COmeOn．

On anincline．

Lightcomesonwhentheparkingbrake isapplied．

g〉High，beamtndicatingLight

8AirCleaner Light comes on when the air cleaner eJementbecomesc10gged．

Blue light comes on when the head ghtsareinthehigh−beammode・

VEMS．Steer（OptionaJ）

Light comes on when the emergency SteerlngPumPLSPutinoperation．

ノ愈WorkLight

▲WARNING

isturnedON．

StartS OPerating，immediately

Greenlightcomeswhen theworklight

）f the emergency＄teering＄y＄tem move to aJevel，Out−Of−traffic area

andrepairthetroub］e．

−20−

METERS

Q且CoolantTemp

血／h：Speedometer This indicates the traveling speed of

E］H。UrMeter

This gaugeindicates the engine coo− lanttemperature．

the10ader．

▲CAUT10N

朝T／MOilTemp

The hour meter registers total time the loaderhasoperated． Note that the right−mOSt COlumnindicates figuresinl／10hour unit．For example，if the figure8is displayedin this column，it

This gaugeindicates the oiltempera− ture of the torque converter and

The second column from the right most indicates working time of the engine in

When the pointerindicates H mark （red area），it means the engineis OVerheated．Stop the operation，let

the engine run at low rpm and wait foritto cooldown．

団Fuel F

meansthatthe

tankis full ； E means the tankis empty． lf the pointer comes c10Se tO the E mark，add fuelas soon as

hours．

Use the hours recorded for planned

maintenance．When you ca‖ the dealer

▲CAUT10N

This gaugeindicates theleve10f the fuelinthe fueL tank．

transmission circuit．

means8／10x60（minutes）＝48minutes．

When the pointerindicates H mark （red area），it means the engineis OVerheated．Stop the operation，let

the eng［ne run at10W rPm and wait foritto cooldown．

aboutanytrouble，lethimknowthereading Onthehourmeterforquickerresponse．

▲CAUT10N

If any meter pointer indicates that thereis a problem during operation， StOP the operation and check the CauSeOfthetroubleimmediately．

POSSible． −21−

STARTER SWJTCH

▲WARNING

Before trying to start the englne，

make＄ure that the＄hiftleveri＄in

neutral，Parking brake hand valve

is pu‖ed，and the10ad handling leverisJocked．FordetaiJ＄，＄eethe Section TRAVELINGlaterin thi＄ manual．

▲CAUT10N Do not run the starter for more than lO seconds at a time．Wait untilthe

Starter mOtOr and engLne COme tO a COmPlete stop or about30seconds

Thestarterswitch startsandstopsthe englne・

Engine Preheating Use the GLOW position to preheat the engine quickly. It is not necessary to

use this GLOW position when the engine is hot or when the ambient temperatureishigherthanOOC． ON Electriccircuitisc10Sed． When the engine is difficult to start or Whentheambienttemperatureisbe10W EnglneStartSuP．Switchauto− OOC，turn the starter switch to the matica yreturnstoONposition GLOW position・Usua y，the englneis START Whenhandisremovedfrom key． Preheatedinabout5secondswhenthe OFF

Keyrnsertion，Draw−OutPOSi−

tion：EnglneisOFF．

GLOW

Englneispreheated．Switch automatically returns to OFF fromkey．

ambienttemperatureisat−150C．1fthe englne WOn t start，return the starter

SWitch to the OFF position．Wait about POSitionwhenhandisremoved 30secondsbeforetryingagaln．

before trying aga［n，tO PrOteCt the

batteryandstartermotor． −22−

尊CLUTCHCUTOFFSWITCH

Thisswitchchangesoverthemodesofthe

brakepedaJ，inchjngandno−inchjng．

，aWORKLIGHTSWITCH

LlGHi SWlTCH

F： Press［ngthe F

；D：Widthandtaillightscomeon・

markwilLturnthe

frontworklightON． The no−inching modeis selected by F・R：Presslng the F・R mark willturn turningtheswitchON： boththefrontandrearworklights ln the no−inching mode，the power transmissionIineis stillconnected when

the brake pedalis pressed，thus makingit

ON．

B‥A‖the work

easier to start off on anincline．This

PreSSlng the

modeisalsosuitablefortrave‖ng，because

neutral）．

both engine braking and the service brake Canbeusedindescendinggrades．

Theinchingmodei＄Selectedbyturning the switch OFF：

Ln this mode，the transmissionis putin

Do not turn on the work light when

trave（ingonpub（icroads．

modeis suitable for10ad handLing

OPeratjon．When the acceIerator pedaJis PreSSedunderthiscondition，mOrePOWeris COnCentrated on the10ad hand＝ng system，

toquickentheboomliftingspeed． ー23−

On．

OFF：A lightsgooutwhentheswitch isturnedto neutra10rOFF．

li

▲CAUT10N

neutralby press］ng the brake pedal．This

g〉：Width，taiL，andhead［ightscome

WIPERSWITCHES（frontand rear）

▲CAUT10N

To prevent damage to the wJPer blades and wjndshields，PreSS the Window washer switch to dampen the windshields with cleanlngliquid， especially when the windshields are dry．

A squirt of cleaning liquid covers the windshield when the wiper switch is PreSSed．

CLEANlNG LlQUlD RESERVE TANK

▲CAUT10N

Checktheclean［ngliquidlevelinthe WiperSwitch（rear） The rear windshieId w■Per OPerateS

Whentheswitchisturnedtotheright．A Squirtofcleanlngljqujdcoversthe rear Windshieldwhentheswitchispressed．

tank before use．1f the switchis

PreSSedwithoutcleanlng［iquidinthe tank，themotorw＝bedamaged． The cleanlng［iquid reserve tankis located at the left side of the engine room・Usethecleanlngliquidspecified． It is advisable to use an antifreezing

WiperSwjtch（front）

type cleanlngliquid，if the10aderis to be operated when the ambient tem− Peratureisbe10Wfreezlng．

The front windshield wJPer OPerateS intermittentlywhentheswitchisturned to thelst stage；it operates atlow SPeed when turned to the2nd stage； and it operates at high speed when turnedtothe3rd． −24−

PARKING BRAKE HAND KNOB

▲WARNING

Pull the parking brake hand knob before Leaving the10ader．Make ＄ure tO release the parking brake hand knob before trying to＄tart theloader．

AsthehandknobispuLLed，theparking brake is applied and the monitor light Onthe dashboard comes on．This brake

Can also be used as an emergency brake．

By pushjngin the hand knob，the Parkingbrakeisreleased．Ifitisdifficult to reLease the brake，it suggests that the brake oiIpressureisinsufficient．

LettheengLne run atmedium rpm and WaitforawhiLe．

a Ir the brake oil pressure drops be10W the specifiedleveldue to a

SHIFT LEVER This lever changes the traveling directions and speed ranges of the loader．Move thelever back and forth

When changlng the direction of traveL； turnthegrlPOftheleverwhenselecting damaged brake ＄y＄tem，an emer・ the speed ranges．The10ader won t gency brake will be applied. If the start even when the shiftleveris brake oilpre＄Sure drop＄ although OPerated with the parking brake hand the brake systemis normal，let the knobpuIled． englne run at medium rpm and wajt forawhile．Duringwaiting，keeptheWhen the shiftleveris placedin the bucketontheground．

reverse travelside，the back−uP］ight

COmeS On and the back−uP buzzer SOunds．

▲CAUT10N

Do not use this parking brake to brake the10ader，eXCePtin an emergency；Otherwiseitmightcause Premature Wear Or damage of the brake． −25−

HORN BUTTON Horn sounds by presslng the horn button at the center of the steerlng Wheel． Let other workmen and

bystandersknowyouarestartingupby honking．Don neCeSSary・

t abuseit more than

STEERINGWHEELTJLTLEVER

TURNSIGNALLEVER（W／DIM・

▲WARNING

MERSWITCH） Use thislever toindicate the turnlng

to adju＄t the＄teering wheeltjlt

direction of theloader．When thelever is p［acedin a turn position，the turn

angle during traveling or opera・ tion；Otherwi＄e an aCCident might

theheadlightswi

Underanycircurn＄tanCe，neVertry

re＄ult．

SlgnaHight blinks・Bylifting thelever，

dim．WhentheIever

isoperated，the correspondjng monitor lamp also comes on．Don

Adjust the steering wheel tilt angle to Suitthebuildoftheoperator、

Loosen the tilt lever and move the

SteenngWheeltopositionwhichalJows the operator to contro［the steenng WheelcomfortabJy．TightenthetiJtJever tolockthesteenngwheetposition・

−26−

t faiL to

returnthislevertoneutralaftermaking

a turn．

BRAKEPEDALS（R］GHTAND

BRAKEOILPRESSUREWARN・

ACCELERATOR PEDAL

LEFTPEDALSINTERLOCKED）

lNG BUZZER

ControIs the trave‖ng speed of the

▲WARNING

▲WARNING

handlingsystem・

●When de＄Cending on anincline， S］ow down the10ader by u＄lng

loader and working speed of the load

If the brake oil pressure warning buzzer＄Ound＄，＄tOPtheoperation，

▲CAUT10N

Place the shift］everin neutral，

Thefurtherthepedalispressed，the

●Donotputyourfootonthebrake

the bucketon theground・Letthe eng［ne run at medium rpm and Wait until the buzzer stops SOunding．

ever，do not press the pedalmore than necessary；Otherwiseit will increase fuelconsumption，CauSe Shortlife of the englne andin the worst case lead to a seriouss

The buzzer sounds and monitor light COmeSOnWhenthebrakeoilpressure in the accumulator drops be10W the

accident．

Pressing the brake pedal applies the brakes to theloader．The brake pedal

both the brake pedaland englne braking．Using the brake pedal

too often mightlead toinsuffi・ Cientoilpres＄ure，thusmakingit difficuLtto brakethe10ader．

Pedalexceptwhenneces＄ary・

applytheparkingbrake，and10Wer

modes can be switched over from SPeCifiedvalue・ inchingto no−inching orviceversa，by using the clutch cut−Off switch・（See Page23．）

ー27−

more englne SPeedincreases・How−

FUSE

▲WARNING

lf any fuseis b10Wn，turn the Starter SWitch off and check the

CauSe and troubleshoot properly before replacing the fuse with a newoneofthesamecapacity．

Thefusesareofthebladetype．Atthe right−Sideframeinsidetheeng［nerOOm isfours10Wblowfuses（twolOOA，tWO 50A）；and at the right side of the

battery boxis a fusiblelink wire （green）．

▲Beforetryingtocheckthefu＄eS，

make ＄ure the ＄tarter SWitchi＄ turned off and the poweris off． e［ectric system，PreVenting excessive Checking should be carried out in the Current from fJowlngln the circujt．The Order of the blade fuses，Slow b10W fuses have different capacity depend− fuses，andfusiblelinkwire． 1ng On the circuits they serve．When repJac［ng them with new ones，uSethe For what circuit each fuse serves for， Fusesserveas asafetydeviceforthe

SameCaPaCity． The fuse box js10Cated at theleft side

refer to thelabelinside the fuse box

COVer．

Of the operator，s seat・When replace−

ment of a fuseis needed，remOVe the twoscrewssecunngthecover． −28−

（Jnsidecover）

OPERATOR，S SEAT SL］DE SEAT LEVER

SEAT BELT

Adjustthe seat position by mov］ng the levertotherightandleft．

Seat beltlength．Too s［ackseat beltis

acce＄＄ tO all hand and foot

SUSPENSlON ADJUSTlNG HANDLE

COntr01s． Do not tilt the backrest too far back，eVenif the backre＄ti＄

OPeratOr SafeIy secured・Adjust the tightnessoftheseatbeltproperly・

Adjust the seat height by turnlng the

adjustable．

Weight．

▲WARNING

VER

＄eat belt，Check the belt for damage or L00＄e mOunting bolt＄．

tilt the backrest too far back．The armrestisarotationaltype．

▲WARNING Adju＄t the operator

＄ Seat tO a

Beforewearlngtheseatbelt，adjustthe not be effective enough to keep the

POSition which provides easy

lf theloaderis equIPPed with a AIway＄ Wear the seat belt after

（HEIGHTCONTROL）

handle according to the operator

lnsert the buckleinto the tank untilit s

RECLINING SEAT ADJUSTJNG LE−

AdjusttheangLeofthebackrest・Donot

＄eating your＄elfin the operator s ＄eat．

−29−

CIicks．Toun10Ck，PuShtheredbutton・

LOAD HANDLJNG LEVER

▲WARNING

●The10ad handling Lever should be controIJed by hand when you are properJy seated． Never attempt to controlthe Lever unle＄＄yOuarePrOPerly＄eated・ ●Beforeleavlng the10ader，Jock theload handJinglever＄eCure［y With thelever［ock．

The10ad handlingJevers controlthe boom and bucket cylinders．The working speed of each cylinder is COntrOlled both by the tilting angle of the tever and the amount of the

accelerator pedaleffort．Keep the WOrkingspeedundercontrol．

B00m Control ●Push forward on thelever（toward thebucket）tolowerthebucket．1fthe

lever js further pushed forward，the bucketisputinthef10atmOdewhere the bucketfloats on the ground．The floatmodeissuitableforscooplngOr leveling．

●PuJJbackward？n thelever（toward theengine）toralSethebucket．

●Adetentemechanismisincorporated in both thef［oatand raise modes．

●On10aders with the boom kickout

device，a detent mechanism is insta

ed atthe boom raise mode．

（Thelever js10Ckedin this position，

andtheboomstopsrislngataPreSet height．Seepage84．） −30−

Bucket Control ●Push forward on thelever（toward thebucket）todumpthebucket． ●Pul［backward on thelever（toward the engine）to rollback the bucket・ Push theleverfurtherto theleftafter dumplng a）oad，theleveris［ocked there until the bucket is raised to the horizontallevel．When the bucket becomes horizontal，thelever auto−

matically returns to neutra［with bucketautoJeveler（Seepage84．）． ●In the ro −back mode，a detent mechanismisinstalled．The detent mechanism won t operate when the bucketis rolled backL

LOADHANDLING LEVERLOCK BucketLeverPriorityCircuit The booms won

t operate evenif the

boomleveris manlPulated while the bucketleveris manlPulated．Thisis CalledthebucketleverprLOritycircuit．1f the10aderis equ．pped with this circuit kind of circuit，yOu Can eaSily scoop Sand orotherloadwith the bucketlever

DSS（Downshift）Switch

The DSS switchisincorporatedin the top of the boom［ever．This switchis usedwhendigglng．

When this switch is pressed with the ShiftIeverin2ndin forward，the shift lever automatically shifts into Ist SPeed，al10Wlng horse power to

▲WARNING

Set the Load handlinglever］ock beforeIeavlng the10ader，tOlock the［oadhandlingIever．

The10ad hand＝ngleverIock10Cks the loadhandIingIeverinneutral・

COnCentrateOn10adhandIingoperation・ a10ne，Withtheboomleverinthe raise The［oadhandlingleversare10Ckedby mode．（in the case of generalworking When the shiftleveris placedin reverse，the trave［ing speed gearis Pullingthe［ever10Ck・ COnditions）． automatica yshiftedinto2nd・ Armre＄tAdju＄tingHandle

The operator puts his arm on the armrest when operating the10ad handlinglevers．Turn the handle counterclockwise to loosen it and

adjust the armrest height．Lockit by

turnlngthehandlec10Ckwise・ ー31−

SAFETY LINK

SJDE PANEL

▲WARNING

▲CAUT10N

Thesafetytinkconnectsandlock＄ the front frame and the rearframe．

Useit when servicing or＄tOring theloader．Remember to attach

TOW PIN Usethetow pln tOtOWanOthervehicle by puttingit through the100P Of the

Use the）ocking rod to support the SidepaneFduringservIClng．Theside PaneJmust be c］osed during travet− ing．

theβc＝p．

Also use the safety link when hoistingthe10ader． a WARNlNG

The side panel can be opened by raislng the side panellever．To cLos thesidepaneJ，PuShintheleveruntilit Clicks．

Before trying to＄tart the eng［ne， be＄uretO P［acethesafetylinkin the rear frame bracket．Remember

toattachtheβcJip．

−32−

towlngrOPe．Thetowpinhasastopper・

lnsertit properlyand turn1800toJock

the pin．Fordetails ofthetow pln，See Page59・

TOOTHED BUCKET 、

さ…；一 STANDARD BUCKET

LOGGER

SIDEVIEW MLRROR

LADDER

▲WARNING

▲WARNING

When driving back，do not count On the＄ideview mirrors too much．

U＄e them a＄SuPPlementalmeans，

looking directly in the direction youaregoingtobackisbest．

BUCKET A bucket with flat reversible cutting edgeisstandardequlPment・

U＄e the recommended hand hoLds

We have a wide range of buckets and attachments to meet your specific job requlrementS．Contact your10CalTCM

and off theloader；Otherwi＄e yOu might＄liporfaLl．

dealer．

and step＄ With atleast three POint＄Ofsupportwhen getting on

Adjust the sideview mirrors to gain full Twoladders areinstalled，One On eaCh rear view when you are seated jn the OPeratOr sseat．

Side ofthe10ader． 1tis advisable to use theIeft−Side

ladder，becausegettingonandoffwith the right−Sideladder might be alittle restrictedbytheloadhandlinglever・

ー33−

VANDALISM PROTECT10N The radiator cap，radiator sub tank，

transmission oiJcap，and batterycover Can be key10Cked or bolted．The fuel tankcapandsidepaneJscanbelocked Withthestarterkey．

ー34−

ROPSCAB，AIRCONDmONER，ANDRAD10

lAlR CONDlTlONER

ノ

ー35−

Note：Theairconditionerofyourloaderusesanew typeofrefrigerantHFC−134a・

OPENINGANDCLOSINGDOORS

▲WARNING Usecaution nottogetyourfinger

Caughtin thedoor．Therejs afear Ofyourfingerbejng caughtifyou

DOOR LOCK

DOOR POCKET Thereisapocketinsidethedoor．Keep

▲CAUT10N

the Operation＆ Maintenance Manual

10Ck，makesureitjssecureJy10Cked．

job，insidethepocket．

After locking the door with the door

put your finger between the lever

and the knob when holding the doorlever．

▲CAUT10N

TheJeftdoorisJockedfromoutsideby using the key and the right door is 10Ckedfrominsidebypushingdownthe knob．

Aftercloslngthedoor，makesureitis SeCurelyc10Sed． When openlng the door from outsjde， grip the door lever to unlock the StOPPer・When openlng the door from

inside，bring the doorlever down （toward the bucket）to un10Ck the StOPPer． −36−

andotherdocumentsnecessaryforthe

REGULATOR HANDLE Thedoorwindowcan be rolled upand downbyturnlngthehandle．

ROOM LAMP A romlampIS equlPPed on the ceiling Of the cab．You can turn thelamp on and off by shifting the switch． Remember to turn off the lamp before

ROOM MIRROR Alarge room mirroris equlPPedinside the cab．Adjustitto gain fullrearview beforestartingtheLoader．

leavlngthe10ader．

SlDE GLOVE BOX

▲CAUT10N

The side glove box coveris transparent and made of a soft material．Do not pressif forcibIy or Putaheavyobjectonit．

−37−

ASHTRAY

CJGARETTE LIGHTER

▲WARNING

▲WARNING

hazard＄．

Do not touch area＄Other than the knob・You could get your fingers burnt．

Take due care to prevent fire

An ashtray fS equlPPed for a smoker COnVenlenCe．

s

Use tolight clgaretteS．Pushin the knob・Whenthelighterishotenoughto lightac［garette，itpopsout．

−38−

AIRCONDIT10NERSYSTEMCONFIGURAT10N

Mode switches and di＄Charge OPenings

④ ①

⑨ （卦，（卦 ㊨ ①，②，③ Note： ●The numbersin the sketch ShowthedischargeopenlngS， The condenser is located onon thehydraulicoilcooIerandthe receiver near the transmission insidetheenglnerOOm．

OUTSIDE AIR FILTER

39

AIR CONDIT10NER

▲WARNING

●Use caution not to expose your body to cold air directly．You might bein bad shape．Get COrTll＝ortable air direction and

VOIume by adjusting the10uVer Ofthedischargeopenings． ●If the air conditioneri＄u＄ed for

aJong period of time with the

Windows clo＄ed，OPen the wjn・ dow＄from timetotime．

▲CAUT10N

●Warm up the englne Suffjciently Pr10r tO OPerating the air condi−

●lt js good practice to venti［ate the OPeratOr s compartment before

⑲（†irconditioner＄Witch）

cooling if the temperature inside thecompartmentistoohigh．

A／C switchis turned on with the fan

The alr COnditioner operates when the SWitchesindicatinglamp（Lo or High SWitchpressed）on．Toturnitoff，PreSS

A［R CONDIT10NERSWITCH PANEL The switch that has been pressed last is prioritized．Press［mark orJetters］ SWitches． When the starter switch is turned to

itagaIn．

㊥（PFF＄Witch） Pressing the OFF switch will stop the OPerationofthefanandairconditioner． ㊨（Fan＄WitchLo）

ON，theaircondjtionerstartsoperating

Presslngtheswitchwi turnonthefan

in the mode in which the starter switch

and reducetheairvolume．

has been turned off．The operating StatuSlampcomeson．

㊥（FanswitchHi）

tionerswitch．

Presslngtheswitchwi turnonthefan andincreasethe airvolume．

−40−

Mode Switches The modes switches select the air

dischargepositions． （⊇）（Footarea＄Witch）

Airisdischargedfromthefootarea．

㊥（Temp・Lo〒Witch）

ThetemperaturelS］oweredinstepsfor You will get quick cooling and heating every depression of the switch. The 4 effect with the ventilation control in the indicatinglamps at theleft side are used as a rough guide of cooling temperature；the4indicatinglamps at

therightsideareforheating・

⑨！Defroster／faceswitch） Air is discharged from both the Windshield area and the monitor／meter Pane［ s rightandleftopenlngS．The air

AIRCONDIT10NEROPERATING PROCEDURE

㊥（Temp・Hisγit叩 The temperaturelSlnCreaSedin steps foreverydepressionoftheswitch・

indoor air circuLation mode．However，itis

recommended to use the outside intake mode at usualtimes，COntrOlling the tem−

Peratureandairvolumeatyourpreference・ Note：The outsideintake modeincreases

the pressureinside the cab to

PreVenttheentranceofdustintothe

Cabfrom outside．

⑨（VentilatPopc。ntrO］＄Witch）

For c001ing and dehumidification，uSe

OPenlng s10uVerS・

The outside alrlSintroduced when the

㊧（defroster／face）position・

㊨（F00tarea／defro＄ter／faceswitch） Airis dischargedfrom aH airdischarge

indicatinglampcomeson．1ftheswitch ispressed，theindicatinglampgoesout and the system enters the indoor air Circulationmode．Thesystemreturnsto

For heating and dehumidification，uSe

direction can be adjusted with the

OPenIngS・

the outside air intake mode when the

SWitchispressedagaln． −41−

（喜）（footarea／defroster／face）position・

Forheating，（⊇）（footarea）position・

Note：At this time，make sure the⑲

SWitchisturned OFF．

RAD10 To receivebroadcastingclearly，eXtend the antenna．

（むPowerOnNolumeSwjtch The radioisturnedON bypresslngthe SWitch．the sound volumeisincreased

by turnmgit c10Ckwise and decreased by turmngit counterc［ockwise・The

⑨Di＄PI The LCD

Control Button aぎ ,shows radio frequencies orr

the time ofthe day．When the radiois turnedon，thetimeisdisplayed．

④AutoStationSelectButton If the button is pressed and held for morethan O．5sec，the radio beginsto

radio is turned off by pressing the

SearCh for a station toward the high

SWitchagaln・

frequencydirection・［ttunesinthefirst

Station which can be most c［ear［y．1f

（彰StationPresetEIuttons Press one of the six buttons to tune

into the station you want，from among the stations programmedin memory・

Thedisplayshowsthefrequencyofthe Station．

⑥LCD

Whentheradioisturnedon，itdispLays the time of the day・When the display COntrOlbutton（3）is pressed，the

②ToneControIAdjustmentKnob

One Of the6station preset buttonsis

The treble is enhanced by turning the COntrOIc［ockwise and the bass partis enhanced by turningit counterc10Ck−

PreSSedformorethanl・5seconds，the is now rece［Vlng for 5 seconds and

WISe．

station is programmed into memory.

Using the same manner，yOu Can

preset up to 6 radio stations in memOry・

−42−

display shows the frequency the radio returnstothetimeoftheday．

⑦ManualStationSeLectButton＄ The radio searches for a station toward the10Tfrequency direction when便）

buttonlS PreSSed；and toward the high frequencydirectionwhen（丞 buttonis PreSSed．The stations are selectedin StePSforeverydepressionofthebutton forless than O．5 seconds．Holding down the buttons for more than O．5 SeCOnds，the stations are se］ectedin

SuCCeSSion．For the procedure for PreSetting stations，uSe the same

manner as describedin Auto Station SeLect Button．

⑧TimeAdju＄tmentButtdn ate

numbers advance in steps for every depression of the buttonless than O・5 seconds．The numbers advancein

SuCCeSSion whenthe buttonis pressed andheldformorethanO．5seconds．

The unit of hours advances as follows：

1，2，3，．．．12，1，2．The unit of minutes advances as foILows：00，01，02，…59， ・

i慧ご；芸…3k．．f

the buttonis pressedwhen the unit of minutesis Less than 29 minutes，the unit of minutes returns to OO with the

unitofhourskeptintact．Ifthebuttonis pressed when the unit of minutes is more than 30 minutes，the unit of minutes becomes OO，but the unit of hoursadvancesbylhour・

．．s −43−

Memo

−44−

TRAVELlNG

TRAVELING This Operation＆Maintenance Manualuses

TRAVELING SAFE TRAVELlNG BREAK−1N PER10D

the fol10Wlng Safety alert symboIs．When you SeethosesymboIsinthetext，fol10Wthesafety messagetoavoidpersonallnJuryOrdeath．

■■

BEFORE STARTING THE ENGINE…‥53

STARTING THE ENGINE…………………．54 AFTER STARTING THE ENG］NE…．．．

Failure to fo owtheinstruction＄in the mes・ ＄ageWi causeaseriou＄aCCidentordeath．

54

STARTING AND STOPPING THE LOADER

▲wARNING

TRANSPORTING THE LOADER．．

Failure to f01low theinstruction＄in the

……57

TOWtNG

messagemightcausea＄eriou＄aCCident

MEASURESTO BETAKENIN AN

Ordeath．

EMERGENCY HANDLINGIN COLDWEATHER．

▲cAUT10N

……63

HANDLING TIRES

Failuretofol10Wtheinstructionsinthe mes− SagemayCauSePerSOnallnJuryOrdamage

HANDLING ONE−TOUCH COUPLER （HYDRAUICTYPES）……………． …… …67

tothe10ader．

−45−

SAFE TRAVELlNG Before trying to operate theloader，the operator rnu＄t

know safe operating procedures and prohibited u＄eS；

Otherwise the operator mightinJure himself or bystanders． The safety instructions given on the pages that follow are

JuStafewofthe ru］es and regu］ationsyou are requiredto ObservewhenoperatingtheJoader．

If you have any questions about the safety instructions described herein，Please feelfree to ask your10CalTCM dealer．

The marking

昏

On the pictures meansactionsthatare

PrOhibitedordangerous．

ThepictureshavebeendrawnbasedonTCM ssmalトsized andlarged−SizedwheeIloaders．

ProtectthepLanet！！ Do not make jerky

starts or acceleration；it willresultin bad fueleconomy

anddischargeofharmfuJexhausts．

0perate theIoader while keepIngln mind that you should be kind to the ◎∩Vironment．

TCMiscommittedtoprotectingtheplanet．

−46−

NOTEl：ROPScabisstandardequIPment． NOTE2：TheillustrationsdonotnecessarilydepicttheL26−L39．Thesafetyru［esandcautionshoweverapplytoanymodel・ ★ThenumbersnexttothesafetyruIesdonotindicatethepnorityoftherule simportanceorthedegreeofriskassociatedwiththesituation・

5．Exceptfortheone−tOuChcouplerlever，nOCOntrOllever Shouldbeoperatedunlessyourareseatedproper［y・

1．Do not offer rides to others．

tsEENOTEり

IsEENOTE2L

lsEENOTEり

IsEENOTE2l

6．Parkthe10aderonaleveIsurfaceandapplytheparking

2．Never mount or dismount a movlng10ader．Use the Safety step（S）and safety grip，When mounting and

dismountingastationaryloader．

brake securely．Put the bucket on the ground flatly， blockthewheelsandremovetheenglneStarterkey．

7．Do not park the Loader where exhaust or hot COmPOnentS Can COntaCt f［ammable debris（leaves，

3．Beforestartingtheenglne，makesure． ・TheparkingbrakeisappLied．

PaPer，etC．）．

● The direction controlleverisin neutral．

・The10ad handLingleverisin neutraL with thelever 10Ck．

4．Getfamiliarwiththe10ader．TrainwithactuaLoperation．

Do nottrytostarttheenglneOrdrivethe Loaderunless youareproperlyseated．

You are proper］y seated；Otherwise you might confuse

the direction or the shift position of the hand and foot COntrOIs，thusleadingtoanaccident．

匝EENOT∈り

IsEENOTE2l

8．Don t use an open flame to checkfIuidleve10rleaks・

NeversmokewhilehandIingfuelorlubricants・

9．Do not usethe10aderin an atmospherewith exp10Sive gasesorwhereexhaustorhotcomponentssuchasthe

eng．ne and muffler can contact fIammabIe materials （Lubricants，Chemicals，leavesorwastepaper）・

一47−

NOTEl：ROPScabisstandardequIPment・ NOTE2：TheiJIustrationsdonotnecessarilydepicttheL26−L39．Thesafetyrulesandcautionshoweverapplytoanymodel・

15．When trave＝ng through doorways ensure that thereis

10．Do not Lift the bucket or front attachment more than

Sufficientclearanceforthe10ader，OPeratOrand10ad．

neCeSSary・

Keep the10ading equlPment at minimum ground CtearanCeheightduringtraveling． See page 55 for the basic traveling posture of the

11．Itis dangerous to travelwith the bucket higherthanis appropriateregardlessofwhetherIoadedornot・

Keepthebucketatminimumgroundclearanceheight・

12．AIways brake to a fuLL stop before reverslng the

16．Slowdownatnight．Judgingdistancesandtheleve］of thegroundismoredifficultatnight・Useheadlightsand

Clearancelights to［et other workmen know you are

direction oftravel．

13．Neverplaygameswiththeloader．0peratethecontroIs SmOOthIy−−don tjerkthesteerlngWheel・Avojdsudden

COmlng・

StOPS，StartS，OrturnS．

14．Do not manlPulate the bucket or front attachment too abruptJy．Thereis danger of10ads dropplng Or the

座EENOTEり −48−

SEE NOTE2

NOTEl：ROPScabisstandardequlPment． NOTE2＝The川ustrationsdonotnecessari［ydepicttheL26−L39・Thesafetyrulesandcautionshoweverapplytoanymodel・

17．Beawareoftheweatherandthegroundcondition．S10W down whenitis rainlng，SnOWlng Or foggy，because Visionisimpaired．Avoid working on rough，SOft or SWamPy grOundsif possible．1f unavoidable，Checkthe groundconditioninadvance．

21．Useextremecautionwhentravelingormakingaturnin COngeStedareas．

22．When ascending or descending grades，the10ader should be driven with theloader s center of gravity uphill・Thatis，a10adedloadersha

18．Goaroundobstaclesontheroad．Theymightupsetthe

10ader or damage assets orlnJure PeOPIe around the

・Donotmakesuddenstops．

loader．

19．When working with aloader with specialequlPment Which restrictsyourvisionorhandlingahigh10adwhich Obstructs your front vision，uSe eXtreme Caution， especiallywhen operatjngtheload handIinglever・ltis

goodpracticetohaveaguide．

20．Stopandsoundhorn，ifnecessary，atCOrnerSandother

Locationswherevisionisrestricted．Jtisgoodpracticeto haveaguide．

−49−

bedrivenwiththe

10adfaclnguPh＝andaunloadedloadershallbedriven WiththefrontattachmentfaclngdownhilL・

NOTEl：ROPScabisstandardequIPment．

NOTE2：The川＝StrationsdonotnecessarilydepicttheL26−L39・Thesafetyrulesandcautionshoweverapplytoanymodel・

25・Beforestartingthe englne，makesure no oneis under，

23・Stop the10ader before descending grades．Use the

englne brake・Ifthe10adergoes fasterthan you want，

On，Or C10Se tO the10ader．Let other workmen and

PreSS the brake pedalfrom time to time．Do not keep

bystanders know you are starting up by sounding the

the brakepedaJpressed；Otherwisepoorornobraking

horn・Accidentsoftenoccurimmediatelyafterstarting．

effectmightresult．

26・Lookin the direction of，and keep a clear view of the

Pathoftravel・Honkwhenapproachingpedestriansand bystanders．

24・Do not make turns on a gradient and drive theloader

across a gradient・Thereis danger of theloader upsetting．

27. Know the rated capacity of your loader and its attachment（if any）・Observe a traffic regulations includingauthorjzedplantspeedlimits．

Make the rules and procedures of operation known to allpersonnelinvoIved．

−50−

NOTEl：ROPScabisstandardequipment．

NOTE2：TheiHustrationsdonotnecessari［ydepicttheL26−L39・Thesafetyrulesandcautionshoweverapplytoanymodel・

28．Check work areain advance．Look for rough spots． Lookforanythingthatmightcauseyouto［osecontrol，

bogdownorupset．Beforedrivingoverabridgeplateor

30．Stayalert． Don，t drink．（and keep yourselfin good shape before andduringwork・）

dockboard，enSurethatitisproperlysecured．

The supervisor shallkeep a record of the result of inspections．

29．Any time you find that the10aderis not function［ng PrOPerly，mOVe tO an Out−Of traffic place，rePOrt the

COndition to the supervisor，and take necessary measures．0peration of the10ader should be halted untilthetroubleiscorrected．

31．Whenyouleavethe10ader，remOVethestarterkeyand keepit；Otherwise you wi＝take responsibilitywhen an

accident occurs due to someone operating the［oader Withoutpermission．

BREAK・lN PER10D TCM Whee［10aders have been subjected to careful inspection and thorough runnlng−1n before shipplng．We，

however，reCOmmend that you operate theIoader under lightconditionsforthefirststageofoperation・ TheJoadershouldbeoperatedespeciaJlyforthefirststage

Ofoperation（forjnitia1100hoursofoperation）fo‖owingthe requlrementSglVenbelow：

・Besuretoperform BEFORE STARTJNGchecks EVERY DAY． ● AIwayswarmuptheloadersufficientlybeforeputtingitto

WOrkirrespectiveoftheseasons． ● Do not run the englne at high rpm without aload，

especiallywhiIetheenglneiscold．

▲Avoidsuddenstops，StartSOrturnS．

−52一

BEFORE STARTlNG THE ENGlNE

Service＄required

lnspectthegeneralconditionofthe10adertocheckfor：

・Damageorbreakage

Checkanydefectsfoundbypreviousinspection

105

Foreign materialal

Removedust，mud，OiJandsnowfromthe10ader

105

・SignsofoiLorwaterJeakage

CheckalIofthepartsforoilleak

105

Checkhydraulichosesandpiplngfordamage

105

CheckenglneOi＝orlevelandcontamination

105

Checkfueltankforlevel

105

Oi10r Waterleakage occur＄．Hydraulic pres＄ure Can

Drainoffwaterandforelgnmatterfromfuelstrainer

106

Leaksin the hydraulic system with your bare hand＄．

Checkcoolantforlevelandradiatorfinfor COntamination

106

Checkaircleanermonitorindication

107

Checkinstruments，mOnitors（Warninglamps），lights，

hornandback−uPbuzzerforoperation

108

Checktorqueconverterandtransmissionoillevel

109

Checkexhau＄tgaSeS Outdoors．Ifexhau＄tCheckis to

CheckhydraulicoiItank（brake）forlevel

109

be performedindoor＄，besuretohavegoodventilation andwearamask．Exhaustgasescanki ．

Checktiresforpressureanddamage，Wheelbolts forloosenessandwheelsfordamage

110

Checkbrakepeda［foroperationandbrakingeffect

110

Checkacceleratorpedalforoperationandexhausts forcolorandnoise

111

Checkparkingbrakeforoperationandbrakingeffect

111

Checksteenngwheelforplayandoperation

111

▲ WARNING

lfitisdifficulttocheckforleaksduetodirt，CLeanthe areayouaretryingtocheck．StarttheenglnetOSeeif drive hydraulic oiJthrough theskin．Nevercheckfor UseapleCeOfcardboard．

Checksideviewmirrorsandinteriormirror（OPtionaJly avaiIablefor10aderswithanoperator scab）for damageandmountingboltsfor100SeneSS・

112

ChecktheROPScab，Seatbelt（avaiIablefor10aders

WithROPScab）fordamageandmountingboltsfor looseness．

112

STARTJNGTHE ENGINE

AFTERSTARTJNGTHEENGINE

▲ PRE・STARTINGCHECK

STARTJNG

・Make sure no oneis under，On Or

・Insertthe keyintothestarterswitch

C10SetOthe10ader．

●lf water，greaSe Or Oilis sticking to the fIoor， Pedals，levers， Or OPeratOr shands，CJeanitup． ● Make sure the shiftlever andIoad

handlingleverareinneutralandthat theparkingbrakeknobispulled．

andturnittotheONposition．

● Presstheacceleratorpedallightry． ・TurnthekeyfulIyc10Ckwisetocrank the engine・（Once the engineis

Started，remOVe yOur hand from the keyimmediateIy．）

Do not hold the＄tarter＄Witchin the START positjon for overlO SeCOnds at a time；Otherwiseit Wi cau＄edamagetothe＄tarter．rf the englne WOn t startin about 5

SeCOnds，remOVeyOurhandfromthe key．Wait 30 seconds after the englne StOPS COmPletely and try

・Warm up the englne SufficientIy，at least5 minutes，regardless of the

ambienttemperature． Check the general condition of thehe 10ader and shift the10ad handling lever to check to see if the load

handlingsystemoperatesproperly． ● Checkexhaustsound and co10r．

● Check the meters and warn■ng lights．

If the brake oil pressure monitor Iamp comes on and the warnJng buzzersounds，aPPIythebrakesand let the engIne run at medium rpm

untilthe monitorlamp goes outand thebuzzerstopssounding． ・Checkforoil，fuel，OrWaterleaks．

agaln・

・The englne may be hard to start

when the ambient temperature is

10W・Tohelpstartacoldenglne，turn the starter swjtch to the PREHEAT

POSitiontopreheattheenglne．1tis advisab］e to preheat the englne for about 5 seconds when the ambient

temperatureis at around−150C．1f the englne WOn t start，return the

Starter SWitch to the OFF position

and wait about 30 seconds before

Preheatingitagaln．

ー54−

▲ CAUT10N

Withtheenglne runnIng，do notturn the starter switch from the ON

POSition；Otherwise the eIectrical PartSWi bedamaged．

STARTING ANDSTOPPINGTHE LOADER

STARTING l＋

Raise the booms and tilt back the bucket so that the loader gets readyfortraveling．

GEAR− SHIFTING ． （SPEED）

Place the shiftleverinto your desired gear position． Shift gears one by one．Do not skip fromlstto3rd，forexample．

Press the brake pedal and release the parking brake．Shift the shift leverintheforwardposition．

S10Wly．

You can reverse the direction of travel Without stopp（ng the10ader．1tis good

GEARSH［FTING （DIRECT10N）

Release the brake pedal while PreSSlng the accelerator pedaL

PraCtice to reverse the direction of travel

■◆

（Makesurenoonei＄ aroundthe10ader．）

Withtheshiftleverin2ndgear．

Never try to reverse the direction of

travelat a high ＄Peed；iti＄ Very dangerous．

▲CAUT10N

TURNING

■◆

Holdingthesteenngwheelknob turn the steering wheel in the directionyouwanttotum．

When the steenng wheelis

▲wARNING

turnedfu‖ylneither

Do not make turns at high

direction，the front and rear

＄Peed＄；Otherwi＄e theloader mightup＄et．

JOintoftheloader・Do nottryto

toturns10Wly．

Sta

TurnthesteerlngWheela］ittle

frames swivel around the center

turn the steerlng Wheelfarther； Otherwi＄e the englne might

orthesteeringwheelunit

mightfailtooperate PrOPerly．

−55−

STOPPING ■◆

ReIease the acce（erator pedaland press the brake pedal to bring the Ioader to stop．Do not use the parking brake to brake the loader

exceptinanemergency．

Aftermakingsurethe10adercomes to a stop，Place the shiftleverin neutraJand puf10ut the parking

the10ader on a［evelsurface．

brake knob．

B10Ckthewheels．

Lower the bucket on the ground horizontally．1tisadvisableto park

▲cAUT10N Theenginewithaturbochargermustbecoo．eddownbylettingitrunatidlerpm forabout5minutesbeforeshuttingoff．

SHUTT暮NG OFF ENGINE

■◆

Let the engine run at low rpm for about5minutestocoolitdown．

▲CAUT10N

Place the10ad hand‖ngleverin Remove the key and keepit

neutra（and engage thelever10Ck． Turn the starter switch to the OFF

POSitiontoshutofftheenglne．

EnglneS With turbocharger are Very hot after operation．To PreVent Seizure，be sure to cool

it down before shutting off the en！】lne・

ー56−

SeCu「e．

TRANSPORTlNG THE LOADER TRANSPORTING THE LOADER ON A TRAlLER

SnOW；Otherwisetheloadermayskid

▲WARNING

Loads mu＄t be driven straight

▲CAUTtON

Securelylock the Loaderin place on the truck to prevent it from moving Withchainsorstrapsandbyb［ocking the wheels．When transporting the 10ader over public roads，Observe localtrafficregulationsre［atjngtothe

OntOtheramp＄．Bothfrontwheels （and or rear wheels）must bein Whenu＄ingacrane． COntaCt With the ramp＄ Simulta− neously． ▲WARNING ・Useacraneofsufficientcapacity to hoi＄t the weightof the10ader ・Userampsofsufficientlength，Width

andstrength． Before loading or unloading thehe OVeraJllength，Width，height，and 10ader，make sure to apply the weight of both the loader and the Parkingbraketothetrailertruckand truck．

b10Ckthewheels．

CAUT）ONSTO BETAKENWHEN LOADlNG AND UNLOADlNG THE LOADER It is advisable to ask a specialist to 10ad and un］oad the10ader onto and from the trailer．The operator may not befamiLiarwith this kind ofwork．

Whenu＄ingramps

・Ramps mustbespacedevenlyfrom the center of the trailer

s bed and

SeCurely Locked to the trailer・The trailer surface must be clean and d「y．

・Loading and unLoading must be Carried out on alevelsurface．The

right andleft ramps must be the Sameheight． When loading the loader onto thehe truck，gO uP S］owlyin forward or

reverse（accordingtothetypeofthe

bed），making sure the right andleft

† Support

Set ramps with an angle of less than 150，uSlngthetableasaruleofthumb． Bedheight 1000mm ∩） 750mm ∩） 500mm n）

Ramplength 3700mm（146 2775mm（109 1850mm（73h）

and fal10ff the ramps，CauS］ng a Seriousaccident．

Wheels are properly aligned on the ramPS・

If the loader is not aligned properlyly With the ramps，gO down the ramps andstartoveragaln． ・Use anti−Skid ramps when you are

golng tO WOrkin the rain or the −57−

（including the weight of an

attachment，if＄Oequipped．） ●Lock the front and rear frame＄

Withthesafetylink．

・lnsta optiona141iftinglug＄On the specified po＄itions．Perform 4・POint hoi＄ting．Do not make3・ POintor2−POjnthoisting・ ・Consult your10CalTCM dealer

abouttheinstallation ofoptional liftinglugs．

●Lift the10ader alittle off the

ground and make sure the Chains or rope＄ are PrOPerly secured to the lugs and the 10aderi＄＄table．

Whenrunningonit＄OWn

▲WARNING

Afterdrivingforanextendedhour， theJoader s tire＄ may heat up， Cau＄ing theinternaltire pre＄＄ure to ri＄e eXCe＄＄ively，andin the WOrStCa＄ethetirescou［dexp10de．

Makesuretoparkthe10aderfor20 to30minutes for every one−hour

driving，tOCOOldownthetires．

・Observea trafficregulationsinclud−

1ng any SPeCiaIreguJations autho− rized within the work area，for

examp［e，SPeedlimitations． ・Drive slow，and go round pot holes Or Other obstacles，if any，in the WOrkarea．

・When driving on public roads，Carry necessary ficense and permit．Be

alertforothervehiclesandpedestri− ans. Abide by traffic regulations and drivesafely．

−58−

TOWING The10aderis not equlPPed with any towlng Pln．When necessary to tow another vehicIe，the tow rope must be tied to the positions specified on page 32．

・Check the weights of your10ader and the vehicle to be towed and

make sureyoL＝oaderhassufficient braking capacity to stop the towed load．

bebrakedandsteered．1fnot，do not a ow anyone to ride on the towed Vehicle．

・Check the tow rope or tow bar for

damage and make sureit has

▲ WARNING

Do nottowanothervehicleaIong

di＄tanCe．Jti＄dangerou＄．

▲ WARNING

When towlng anOthervehicleon a Public road，take neces＄ary mea− sures to let other vehicles and

PeOPle know that you are towlng another vehicle．U＄e a flag， rotatinglamp，Orhazardlamp・

There are several requirements you must abide by when towlng anOther Vehicle．Learntheregulationsandrules about towlng anOther vehicle and

t start，remOVe the

front and rear prope

er shafts；

otherwise the transmission will rotate

● Checkifthevehicleto betowed can

The10ader must be u＄ed for towingonlylnanemergenCy．

Whenthe［oaderi＄tOWedbyanother Vehicle lf the englne WOn

Sufficientstrengthforthework・ ・When necessary to descend a gradient，anOther towlng Vehicle mustbe usedinthe reartoretard． ・Starts10Wly．Asuddenstartcanlead

toabrokentowrope．

・The towline must be aIong the

CenterIine of both your10ader and

thevehicIetobetowed．

・lfyou use any othertowlng device， refer to the Lnstruction Manual SuPPliedwiththetowlngdevice・

Observethem．

ー59−

Without being properLy Iubricated， CauSIngSeizure．Beforeremovlngthem，

applytheparkingbrakesandblockthe

Wheelssecurely．

1f the eng■ne Can be started and the steering wheel and brakes function normally，have someone get on the 10aderyouaregolngtOtOWforsteerlng it．

1fitis difficult to tow theloader，

transport it by a trailer truck to your nearestrepalrShop． WhentowlngL26，L32，L34，L39 1n addition to the above measures，

releasetheparkingbrakesiftheenglne WOn t start or the hydraulic defective Lferrlng tO （Page62）・

S are

MEASURESTO BETAKEN IN AN EMERGENCY

Brake sy＄tem：The brakes can be

app＝ed by pressing the brake pedal thankstothe oilpressurestoredin the

The waterdepth js animportantfactor to take into consideration when the

10aderisworkinglnSWamPyareaS．Do accumuJator．（ftheenglneStallsduring not enter water whose depth exceeds

traveling，mOVetOan Out−Of−trafficarea theloader

sminimumgroundc）earance

and park． Do not pump the brake Pedalat this time；Otherwise the brake Oilpressure wiIIbe used up，thus

height or js high enough to wet the bottomoftheaxlehouslng． AsaruLe ofthumb，theal10WabLewater

CauS（ngthebrakestofail．

depthis about400mm（15．7in）．This

1f the brakes cannot be applied by

means that the10ader shou［d not be usedin a river．

PreSSlng the brake pedat，Pu

Parkingbrakehandknob．

out the

Steerlng SyStem：The steering wheel

0bservethefol［owlngCOnditions： ・Check the water depthin advance

WhencrosslngaCrOSSariver．

becomes hard to turn due to an

inoperativehydrauJicsystem．

・Use the same precautions before CrOSSlngaCrOSS aSWamPyarea・

1ftheeng［neStallsduringtraveJing，Part

● Do not enter rivers whose river bed

theJoaderin an out−Of−traffic area and

issteeporwhosef10Wisrapid．

Checkthe cause ofthetrouble．

For compIicated troubIe，COntaCt yOur ［ocalTCM dealer．

▲ CAUT10N Avoid use of theloaderin salt water． Salt water use wiJJ cause the deveIopment of rust to shorten the lifeofthe［oader．

After workingin a swampy area， Carefu［ly wash the10ader and apply anti−ruSt，COatings．

ー60−

▲WARNING

・Batteries gJVe Off expIosive ga＄eS．Donotsmoke．Keepflame and＄Parksaway．

・Take care when u＄ing meta jc tooIs．1f a motallic to01i＄Placed

between the positive terminaI and the englne bIock or the

10ader body，＄Park＄ may de・

Ve10P，CauSing expIosion or fire hazard＄．

・lf battery electr01yte come＄in COntaCtWiththe＄kinortheeyes， it wi

cause a burn or blindnes＄．

Wear＄afetygla＄＄e＄andgloves． ・lf electrolyte come＄in contact

With the skin or getsin the eye， f［u＄h repeatedly with cold water and＄eekmedicalattention．

・Makesureto＄hutofftheenglne and turn off the ＄tarter SWitch

beforeworkingonthebattery．

▲wARNING

Before trying to disconnect the battery connectors，make sure to 10Wer the bucket on the ground horizontally，aPPly the parking brake，turn the starter switch to the

OFF position and shut off the englne・

To prevent the development of ＄Park＄，disconnect the（−）＄ide （grounding side）first．Toreconnect， the（−）side shouLd be connected la＄t． 【（一）●（＋）→（＋）●（−）1

as soon as possible（The L26−L39 havetwobatteries）． ・Make sure the battery and cable POlarities are the same；the（＋） batt？ry terminaIto the（＋）cable

termInaland the（−）battery terminal to the（−）cable terminal．Tighten the

nutssecurely．

・The disposalof a discharged battery mu＄t beleft to the dealer fromwhichthebatterywas bought Or tO a SPeCialist．Do not throwit awaywithoutpermi＄Sjon．

● Read theJnstruction ManuaIfor the

Charger carefuIIy and fol10W the SPeCifiedcharglngPrOCedure．

・lfthebatterylStObechargedindoors，

have good ventilation．Remove the battery caps to al10W gaSeS tO

eSCaPe・

・While the batterylS being charged，

neverbringfIamec10SetOthebattery．

Care shouId be exercised not tolet

anymetallicobjectcontactthebattery terminals．

・After charglng，Clean the battery

terminaIs and apply grease before mountingthebatteryontheloader．

2．Replacing discharged batterie＄

rarily restore the battery perfor−

Replace the batteries with new ones

loaderto OFF．Connect the red cable Clip to the（＋）batteryterminalofthe disabled loader and connect the other red cliptothe（＋）batterytermina10f

theoperativevehicle；

②connectoneblackendoftりebooster Cabletothe（−）batterytermlna［ofthe

OPerativevehicIe；

③Connectthe other bLack

the disabIed vehicle placed as far awayaspossible，fromthebattery・ ・Make sure the four clips are secure

andmakinggoodcontact．

▲wARNING

・Start the englne Of the disabled

・When connecting a boostercable，

10ader．

u＄e Caution notto＄hort・Circuitthe

battery

＄ POSitive and negative

terminals with a cable cLip；if Shorted，thebatterycanexp10de・ ・Use caution when connecting the

booster cable to the englne block Of a disabledloader，because ＄Parks may develop．The cable

must be connected to the englne b10Ck placed a＄ far away a＄ PO＄＄ible，fromthebattery． ●Do not let a disabled loader

COntaCttheoperative10ader． ・When starting the englne Of a

disabledloader，Wear PrOteCtive glas＄eS．

OntheL26−L39，theleft−Sidebattery boxis（−）；theright−Sideboxis（＋）．

・After the englne Of the disabIed

Withchargedbatteries

・Once completely discharged，the battery wiL＝1aVe a Short servicelife．

（DTurn the starter switches of the OPerative vehicle and the disabled

．

3．Using a booster cable to tempo− manCe

1．Removingthebatteryunitfromthe Joader and charglng With a ＄tationarycharger

・Connectingtwoboostercables：

● Theloader has two12−VOlt batteries， 24 vo］tsin total．Make sure the

matingbatteryhasthesamevoltage． −61−

10ader starts，remOVe the c］ips▲in qe−

SCendin （参，and

umerica10rderof￣④，③

▲WARNING

▲WARNING

You can relea＄etheparking brake in the procedure glVen be10W， Without u＄ing the parking brake

Before trying t0 0Perate the

emergency vaJve（＄POOl），make

hand knob．However，the proce− dure mu＄t be u＄ed onJywhen you

SuretOaPPIythe parking braketo prevent accidental roll of the

CannOt reJease the parking brake With the parking brake hand knob． Under any other cjrcumstance ShouJd not this procedure be u＄ed．The＄amei＄true Of面

loader．

lf the10ader won t move due to a broken electricalwlrlng Which makesit impossible to turn on and off the SOlenoid，yOu Can mOVe the10ader jn thefo owIngmanner：

Before you try to release the manner on a grade，b10Ck the

ow［ng

Wheel＄＄eCurely enough to with・

Procedure

Note：brakecoverposition

Stand the weight of theloader． Haveaguideand makesurethere

①Removetheplug①attachedtothe

is no one around and under the loader．

②Removethereleasebolt／nLJt②． ③Screwthebolt②（W．0．nut）intothe plughole④untilthefarend．

lftheparkingbrakecannotbereleased With the parking brake hand knob，due to a defective brake oil pump or other failureinthebrakesystem，releasethe

Parkingbrakecover．

④The brake wiIlbe reJeased by hgn

，

brake cover．

Parkingbrakeinthefol］owrngmanner：

pr。Cedure：

Note‥ ．

Parking brakein the fo

①Loosen the bolt securing the plate Onthetransmission controIvalve． ②Raise the spoo110mm（0．39in）， and you w＝be ab［e to move the loaderinforward（3rdspeed）；10Wer thespoo110mm（0．39in），andyou

WilIbeableto movein reverse（3rd SPeed）．

③AftermovingtheIoadertoanout−Of−

ー62−

traffic area，return the spootinto neutraland tighten the plate boIt SeCurely．

HANDLINGIN COLDWEATHER ln cold weather or when the ambient

temperatureis −00C（320F），bearin mind that： ● The waterandlubricants usedin

the10adermayfreeze．

● The surface on which the10ader

travelisslippery． Keeplng the abovein mind，Observe thefo owIngCOnditions： 1．Add water andlubricants before

WOrking，nOt after working．（This doesnotappLytofuel．） 2．Add LLC（Long LifeCoolant）tothe

4．Use hard−tO−freezefuel．Toprevent the condensation of moisture to the inner wa of the tank，take care to ］eave half the fuelin the tankwhen finishing the day s work・Add cold−

Weatherfueltofillupthetank． 5．ALways keep the batteryln a Well Charged condition since thereis danger of the battery being damagedifthe electrolyte freezes・

Afterwork，besuretolettheenglne

runat10WrPmforabout5minutes・ Asan alternative method，dismount

Exhaustga＄eSCan ki

＄Othe10ader

must be warmed up with adequate Venti］ation．

7．Warmuptheloadhandlingsystem・

OperatethehydraulicpedaIss10Wly to actuate the cylinders several times．

8．Attach tire chains to allfourwheels When working on a road covered With snow，eSPeCia

y on an［Cy

radiator cooLing water．The wheeL

the battery and keep it in a warm indoor place．Keep the specific

Loaders are delivered from the

gravityoftheelectrolyteatl・2800r 9．After work，take measures to

factorywith LLCintheradiatorand in generalyou don t worry about the coolant．However，When your

loaderistobeusedinacoldreg［On Where the ambient temperature

below．

PreVentthefreezlngOfwateronthe

Cautions to be taken when trave］ing andoperatingthe［oader．

3．ChangetheengLneCrankcaseoi］to CO［d−WeatherenglneOil．

PartSaSfo ows：

・TapethekeylnSertionslit・ ・The rubber partslike the wIPerS

might freeze．Take care not to altowthemtocontactotherparts．

might drop to −100C to −40OC （23．80F to −6．20F），increase the COnCentration ofthe LLC．

road．

6．After preheating the englne，Crank

the englne，Warm up the englne Sufficiently．

● Remove snow and water at the bottom andinsideoftheloaderwith a rod and brush．

・lf not possible to store theloader indoors，ParktheloaderonaleveL， hard surface and coverit with a largevlnylsheet・

−63−

HANDLING TIRES

▲WARNING Tires are one of the mo＄t

important component＄ Of the loader：they sustain the weight of theJoader，tranSmit the driving force and brake force，aJleviate Shock from the road surface，and heJptheloaderturn．NegJectofthe

TlRE SlZE Example：ModelL26 2旦L皇一三迫−ユ呈巳8

① ② （卦

TlRE lNFLATlON PRESSURE The tire inflation pressure must be as SPeCified，nOttOOhighortootow． Make sure that the tires are inflated to PrOPerPreSSureS・ Underinflation

Correct

Overinflation

（∋0日

maintenance of the tires will lead top00rPerformanceofthe［oader．

Aflattirecancau＄e＄eriou＄mJury

Ordeath．

Mode】

TlRE lDENTlFlCATlON

Size

Standardpres− Surekg／cm2（PSi）

L26

20．5−25−12PR

280KPa 2．8（39．8）

L32

20．5−25−16PR

350KPa 3．5（49．8）

L34

23．5−25−16PR

325KPa 3．25（46．2）

L39

23．5−25−16PR

325KPa 3．25（46．2）

① Tirewidth（inch）

② Rimdiameter（inch） ⑨ ply−Rating

The Ply−Rating is anindexoftire Strength．Thelarger the number，

the higher theinf］ation pressure becomes avai［able and the higher 10ad the tire can support．12PR jndicatesthestrength equJValentto 12cordpitesinthetires，

The inflation pressure may be properly adjusted according to the ground COndition or work area．1tis advisabIe toinfIate the tires alittLe Lower than

Standard when theIoaderis to be used On Sand or soft ground．Consult your local TCM dealer about the selection

andinflationpressureoftires．

①Tread

Olnnerlinerrr

（卦Shouk旭r （彰Sidewalls

（かBreakeror

④Beads

Tire inflation pressure checks must be

（彰Belt

PerformedwhenthetiresarecoId・

⑥carcass

Note：OntheL26−L39tires，therockpatternisstandard． ー64−

lf theinfIation pre＄＄urei＄t00Low， TIRE ROTAT10N thefo owLngtrOubIescanoccur： lf one or both of the front tires show ・Large deflection．1t willlead to

SeParationorcordbreaksduetothe generationofheat．

・The deve10Pment Of cracksin side

Walls．Vulnerable to damage from

the outside． lncreased road resistance willll

increasefuelconsumption．

If theinfLation pres＄urei＄tOO high，

thefol10Wingtroublescanoccur：

・The treadis susceptible to damage from the outside．Cut burst，Shock

burst or cord breaks will be apt to

deeper wear than those of the rear tires，rOtatethetires properly．Thislets

thetireswearuniformly，thus makingit POSSible to prolong the entire service life ofthetires． Howtorotatethetires： ● Rotate the tires between the front

and rear wheels．Do not swap the

tiresdiagona y．

・A treadspatternmustfaceforward・

The traction pattern affects fuel COnSumPtion and the safety of travelling．

OCCu「．

・The tires are apt to skid when

Startingorbraking．Thecenterofthe treadwearsprematualLy．

▲WARNtNG The wheeI＄ ＄hould have tire＄

Which arefreefrom cut＄and＄how less wear，because the tires

▲ CAUT10N

＄u＄tain a10t mOre Weight when loading，unloading and braking・

traveling．This w川 PrO10ng the tire

tire＄ Can Cau＄e a PunCture Or bur＄t，thu＄leading to personal

Do not trave［long distances over roughterrain．Usepavedroadswhen

SerVice［ifeandleadtosafetravel．

Damaged or excessively worn lnJuryOrdeath．

Note：Thewheelshapevarieswithdifferent10adermodels・ −65−

Howtochecktheextentoftirewear Measure the extent of wear at an area l／40fthetread soutermostpart． （POintsmarkedx）

REMOVING AND REINSTALLING ・Besureto use＄uPPOrt＄undera jacked−uP［oader．Do not try to

T】RES

▲WARNING

keepthe10ader raised upwith a

A tire with a wheeli＄ heavy．

Tread width

■−一●−■●＝軍司−▲ 二：㌔＿．j 1、．Grde

Servicjng it is difficult and dangerous．Jt aJ＄O needs a hoist forremovlngandrein＄talJingtjres． Iti＄advisable to a＄k your10Cal

TCM dealer or a＄PeCiaJist to the WOrk． 10ader for tire maintenance，Ob−

The usefullimit（replacement time）is

Whenthetireisworn85％comparedto a new one．Replace any tire showlng excessively uneven wear or a cord layer exposed to view with a new one， evenifitis notworn85％．

・The rear axle may crad［e．To

PreVent this，Wedge a rigid

＄quared timer between the axle andtrame．

・When removing the wheelbolt＄，

1f you are golng tO jack up the Treadwidth

jackorja￠ks．

SerVethef01lowlngCOnditions： ・Park the Loader on dry，flat and

hardground．

the one atthe top po＄ition must be removedla＄t，With the tire Iifted with a hoi＄t．

・The tjghtening torque of the WheeJboItsis 773 N・m（78．8 kgf・m）（570tt・lb＄）．

・Carry out the work by atlea＄t

two people：One for working on tire＄ and one as a helper who a［＄O keeps bystanders to＄tand nearthe10ader． ●Do not use the bucket to rai＄e

WHEELS

▲WARNING

When djsassembling of a tire and

thefrontwheeJs． ・Jack theloader upJuSt enOugh to remove tires．Do not rai＄e the

loadertoohjgh． ・EHock the rear wheeJ＄When you are about to remove the front WheeJs and block the front

Wheel＄ When you are about to remove the rearwhee［s．

−66−

rim a＄＄embIyis needed，aSk a

SPeCialist． Remove rust（ifany）from the rim． An exce＄＄iveIy rusty rim often

indicates the deve10Pment Of

CraCks． Repla￠e SuCh a rim

assembly．

ONETOUCHCOUPLER（HYDRAUuCTYPE） Theonetouchcoupleral10WSeaSyeXChangebetween10adhandlingattachmentssuchasbuckets・ ▲WARNLNG：Donota［10Wby＄tander＄nearthe10ader．Theoperationofthecouplerpinsarecontro

edfrom

OPeratOr ＄＄eat．

Removal Beforeremovingthehydrauliconetouchcoupler，Changethehydraulichoseleadingtotheanglingcylinder（fortheチnglingpl Ofsnowremovalattachment），tOthecouplercylinderoftheonetouchcoupler．（Seepage69 lnsta＝ngandremovlnghydrauli hose．

）

Placeapa‖etundertheattachmentareabouttoremove．①KeepthebuckethorizontaLabout20cm（7・9in）abovethepallet・ ②▲wARNING：Settheparkingbrake＄eCurely．OperatethecouplercyLinderwiththeattachmentleversoastoremovet Pins．③Placethebucket（attachment）asneartheedgeofthepalletaspossible，foreasyremova10ftheonetouchcoupler・ ④Lowertheboomsalittleandcarefullytiltthebucketforward，andthebucket（attachment）wi［［disengagefromtheonetou COuPler．

−67一

lnsta ation

①Makesurethecouplerpinsaredisengaged．Carefullymovetothebucket（attachment）hookandengagetheo

COuPler・②▲wARNING＝Settheparkingbrake．Raisetheboomsalittleandcarefu［［ytiltthebucket（attachment）backwa untiltheitcontactsthestopper．③operatethecouplingcy‖nderwiththeattachmentlevertoinsertthepins．④▲wARNING： Makesuretherightandleftpjnsare＄eCurelyengaged． 1fyou are going toinsta＝the angling p10W（SnOW remOValattachment），Changethe hydraulic hoseleading to the onetouch

COuPlercylinder，tOtheanglingcylinder．

−68−

lnsta ingandremovlnghydraulicho＄ Ifyour10aderis equlPPedwithahydrauLicattachment，itis necessarytoinstalland removethe hydraulic hosewhen drawlng hydraulicpowerfromthe10ader． 暮nsta

ingandremovlng

・▲wARNJNGSettheparkingbrakeand＄hut。fftheengine・OperatetheattachmentcontroILeverafewtimestorelease thepressurefromthepiplng．▲cAUT10NCleandustanddirtfromthehydraulichoseconnections． ・Connect the hydrauLic hose of the10ader side with the

hydraulichoseoftheattachment． ・Start the englne．0perate the attachment controIJever

S10Wlyto movetheattachment，tO make surethereis no

■l く■

く■ ■■

Oilleaksfrom the connections． Sleeve（凹）

Pu●●sleeve，insertplugandreturn Sleeveinpositiontoconnect．

・After removing the hydraulic attachment，COnneCt the hydraulic hoses of the attachment to each other．Dust

CaPthehoseendsofthe10aderbodysidetopreventdirt fromenterlngthecircuit．

PuLIs［eevetodisconnect・

ニ

＼ WithsleevepulIed，instal10rremOVe dustcap．

−69−

lnstalldustcapontoconvexpart．

Memo

−70−

LOADING OPERAT［ON

LOADING OPERAT10N This Operation＆Maintenance Manualuses the followlng Safety alert symboIs．When you SeethosesymboIsinthetext，fo

owthesafety

messagetoavoidpersonallnjuryordeath． LOADING OPERAT10N Failure to fo owtheinstruction＄jn the mes− SageWillcausea＄erjousaccidentordeath．

SAFE LOADING OPERAT10N

− …

……．72

BEFORE LOADING DIGGING

▲wARNING

GROUNDDIGGING（DIGGINGON

Failure to follow the instructions in the

ALEVELSURFACE）．…………………‥

me＄Sagemightcausea＄eriousaccident

DUMPING LEVELING BULLDOZING SNOW REMOVAL

Ordeath．

a CAUTlolU Fajlure tofo owtheinstructionsin the mes−

SagemayCauSePerSOnalinjuryordamage

HOISTING THE LOADER…‥

tothe10ader．

ADJUSTING BUCKETAUTO− LEVELER −71−

80 81 82 83 83

．．．

…‖83

SAFE LOADJNG OPERAT［ON The wheel loader has an articulated frame design which

You should understand the capabilities and construction of thewheel10adertooperateitsafely．

al10WS the front and rearframes to swivelaround the center

Pinforsteenng．1nsomepositions，theloaderissufficiently

A‖ of the Loader s functions can be re［atively easiLy COntrOIIed with the［oad handlinglever，but the10adercan

be very dangerousif you faiIto use proper caution．You

Shouldbearin mindthatthe bucketorattachmentis heavy

and hard and thattheywi sometimes hjnderyourviewof theareainfrontofyou．Beforestartinganoperation，make

unstablethatitmayeasilyturnoverifyoutrytomanoeuver tooheavya10ad．Beforetryingtooperatethebucketoran attachment，makesuretheframesareinareIativelystraight

alignment to each other．Failure to observe this requlre− ment can lead to malfunctions and serious accidents

invoIvingthe10ader．

Sure thereis no one neartheworkarea．

The wheelJoaderis a versati［e pleCe Of equlPment．This

▲WARNING

doesnotmeanthatitcanbeusedforJuStanytyPeOfwork．

The operator mustfasten hi＄＄eat beltif the wheel

Basica

10aderi＄equippedwithaROPS（Roll・Over−Protective− Structure）canopy or a ROPS cab；Otherwi＄e，if the

y，itisdeslgned toscoop up10adswiththe bucket，

transportthe10ads，anddumpthemintoahopperorontoa dumptruck．

loader turns over，the operator might be thrown out

and，in the wor＄t Ca＄e，the operator can be crushed

ln terms of performance，yOu Should know the bucket

bythe10adercau＄lng＄eVerelnJuryOreVendeath．

CaPaCityoftheJoaderandthesize，Weight，and materialof the10ad you willbe handling．ln addition，yOu absolutely

mustchecktoseeifthesoilorworkingsurfaceofthework area is firm enough and strong enough to operate the

10ader safely．Theloaderis not suitable for work on soft SOil，SuChasmuddyorsandyground．1nsoftsoilitisunable toachievesufficienttractionforsafeoperation．

DonottrytomodifytheROPScanopyoraROPScab WithoutprlOrPermi＄Sionfromthemanufacturer．U＄e Only a TCM−aPPrOVed ROPS canopy．1f the10ader turnedover，be＄uretOrePIacetheROPScanopywith anewonebeforeputtingthe10aderin＄erViceagaIn．

The marking

on the pictures means actions that are

PrOhibitedordangerous． Protecttheplanet！！

Thepictures havebeendrawnbasedonTCM

Operate theIoader while keeplngin mind that you should be kind to the environment・This practice wiJJlead toIower amounts of exhaust and operating noise・ltwiIIalsobewelcomedbybothfe owworkersandtheresidentsaroundthe

andJarge−Sizedwheel10aders．

WOrksite．

TCMjscommittedtoprotectingtheplanet．

ー72−

ssma‖−Sized

NOTEl：ROPScabisstandardequlPment．

NOTE2：The＝ustratjonsdonotnecessarilydepicttheL26−L39・ThesafetyruLesandcautionshoweverapplytoanymodel・ ★ThenumbersnexttothesafetyruIesdonotindicatethepr■Orityoftherule，simportanceorthedegreeofriskassociatedwiththesituation・

6．Nevera

1．Know the rated capacity of the bucket or attachment

owanyonetorideinthebucket・

and never exceedit．Before starting work，Check the

Weightandcenterofgravityofthe［oadyouaregolngtO handle．

2．Check the specific gravity of the10ad．Takeitinto

accountbeforetrylngtOmOVeit．

SEE NOTE 1 SEE NOTE 2

7．Make sure your10adis centeredin the bucket・Use caution to avoid spi

ing or accidenta

y dumplng the

10ad．Exercise specialcaution when handling along 10ad or oddly shaped10ad・Make sure that the10ad

s

CenterOfgravityisalignedwiththecenterofthe10ader asmuchaspossible． LsEENOTEll匝EENOTE2l

3．Usean appropriateattachment，takingintoaccountthe Shapeandspecificgravityofthe10ad・ 4．Use the bucket and booms proper［y．Do nottryto use them to shift，PuSh or pu＝theIoad whileitis on the ground．Such an action might damage the bucket or attachmentanditcancauseanaccident．

5．Donothoista10adwithchainshungfromthebucketor theattachment．Thechainsmayslideoff． Load s center

of gravity

8．1f a fork attachmentis used，adjust the fork spaclng PrOPerlyaccordingtotheshapeofthe10ad・ −73−

9．tf you work on the shoulder of an embankment or beneath an overhang，always haveapersonpresentto guideyou，andfol10Whisinstructions・

13・Donottrytolifttheboomsexcessive［yhighorperform WOrk on grades，eSPeCial［y when theIoaderis not

Straight．Otherwise，the10adercouldtipover・ 14．Rememberthat theloaderis unstable when the bucket

israisedhigh．Useappropriatecautionandmoveslowty

When10adingandun10ading・

15．When dumplng the bucket，first s10Wly tilt the bucket forwardandthendumpthewhoteIoadatonce，quickly．

10．Before trying to dump earth or rocks from an elevated

Do not stop dumplng halfway through；Otherwise the loader my tip over due to the reaction from suddenty

POSition，makesurethereisnooneinthedumparea・ 11．Stayawayfromtheedgeofdrop−Offs・

StOPPlng the bucket．1n particular，if the bucketis

12．When articulatedin the middle，theloaderis unstable

Ofthe10adertipplngOVerarehigh．

andmightrol10Verduetotheapplicatjonofundueforce On the frames．Make sure the frontand rearframe are

aIignedwith each otherbefore handlingloads・Fai［ure

to do so can a［so cause a premature fajlure of the loader．

ー74−

StOPPedatthemaximumrangeofitsreach，thechances

NOTEl：ROPScabisstandardequlPment． NOTE2：Thei11ustrationsdonotnecessarilydepicttheL26−L39．Thesafetyrulesandcautionshoweverapplytoanymodel・

16．Don tdriveintoapileofearthormaterialathighspeed． You might be thrown out of the10ader by the sudden

19．0perators may get dust or sandin their eyes when WOrkinglnadustyarea．Payattentiontothedirectionof

StOP．The10adercanalsobedamaged．

Wind，and wear goggles，if needed・When10ading a

lsEENOT∈り はEENOTE2l

IsEENOTE2l

trailer，aPPrOaCh the trailer from the side（at a right angle）

lsEENOTEり

17．Do not stand near a10ad handling operation．Some

kinds of attachments move sjdeways as wellas forwards and backwards．

20．Whenliftingthe］oaderitself，attaChfourchainseachof Whichisstrongenoughtosustaintheloader sweightat the four points of theloader・ALways have another

PerSOn PreSent tO guide guidance，and follow his instructions．

18．Whenitis necessary to walk under the bucket or attachmentforservicIng Orforanyother reason，make Sure tO SuPPOrt the bucket or attachment with safety blocks and have another person present who stands

21．Whenliftingthe Loader，do nota OrtOStand undertheloader．

Clearofthe10ader． 一75−

owanyoneto rideon

NOTEl：ROPScabisstandardequipment． NOTE2：ThejlLustrationsdonotnecessarilydepicttheL26−L39．ThesafetyrulesandcautionshoweverappIytoanymodel．

22．When performlng SnOW remOVal，make sure toinstall 27．Checkthe surface overwhich you willrun．Clearaway

debrisoranythingthatmightcauseyouto10SeCOntrOl，

tire chains on aLlfourwheels．

bogdownortipover．

23．Avoid sudden starts，StOPS，and turns on snowy or LCy roads．Drives10Wly． 28．Do notleave theloader unattendedin the middle of WOrk，eSPeCiaI［yonagradeorinacityarea．The10ader might be vandalized or boarded by chiIdren．［fitis

24．Know where the ditches and curbs are before starting SnOW remOVal．

unavoidable toleave the10ader unattended，make sure

25．MakesurethereisgoodventiLationwhenworkinglnan

to：

enclosed area．Exhaustfumes can kilL

・Lower the bucket on the ground and apply the

26．Have fire protection equlPment handy whenever WOrkingindoors．Replaceoldfireextinguisherswithnew OneSatthespecifiedjntervals．

Parkingbrake． ・Place the10ad hand＝ngleverin neutraland set the lever10Ck．

・Remove the starter key and b10Ck the wheels SeCurely．

EsEENOTEり

1sEENOTE2I −76−

29．Do not add an additionalcounterweight or modify the bucketwithoutthemanufacturer

・WhengolnguParamP，makesurethecentersofthe

rear wheels are aligned with the centers of the

spnorpermission．

ramps．Driveups10Wly．

30．Do not try to make any modification that affects the

・Nevertrytoturnthe＄teerlngWheelwhenhaIfway

Performanceorstrengthofthe10ader．

up a ramp．］fthe10aderi＄nOt aligned properly

With the ramp，drive back down to the ground

and＄tartOVeragaln． ・lfyouhavedifficuttyseeIngifthetiresarealignedon the ramp correctly，have someone else guide you・ FoHowtheirinstructions．

32．Another attachment with hydraulic tubing may be installed and it is operated by manipulating an additionalloadhandlinglever（forattachment）・Do not COnfuseitwiththeotherlevers．

33．tfaforkattachmentisinstalled，uSeCaution nottodrop the10adsfromthepalletbycontro ingtheangleofthe forksproperly．

31．When10adingthe10aderontoatrailer，makesureto： ・ApplythetraiLer sparkingbrakeandb10Ckitswheels・ ・Userampsofsufficientstrengthandwidth． ・Use nonskid ramps．Wheninsta＝ng ramps（if they are not permanentlyattachedtothe trai［er），engage

them securely on the rear of the trailer and put SuPPOrtSunderthemjddleofthem．

・Usua‖y back theloader up the ramps，but the

directionof10ading maychangetheconditionofthe

traiJer．

−77−

THESPECIFJCGRAVITYOFLOADS（Weight／m3

BEFORE LOADING

PerunitvoJume）

▲WARNING

The10aderis desJgned to handIe a heaped10ad on the bucketsafely，ifthemateriaIissandorearth・However，iron Orironore，Clayeymaterialcontainlng10tSOfwater，Orfeces have a far greater specific gravity than the sand or earth does，and thus they can exceed the rated capacity of the

U＄e Only a TCM−aPPrOVed bucket or attachment for loadhandlingoperations． Do notincrea＄e the bucket capacity or add an

additionalcounterweight to theloader without the

manufacturer spr10rPermi＄Sion．Failuretodosomay Cau＄ePerSOnaJinjuryoranaccident．

bucketdespitetheirapparentsma‖volume，When handling

SuCh a material，uSe Caution not to exceed the rated CaPaCity ofthe bucket andloader．When the10ad you are

golng tO handle has alarge specific gravity，itis advised

that you exchange the bucket for one with a sma

er

CaPaCity；Whenthe10ad hasasma erspecificgravity，yOu ShouLdexchangethebucketwithonewithalargercapacity． Forsafeworkand operation，eXerCi＄e eXtreme Caution

SO that the rated capacity of the bucket andloaderi＄

not exceeded．Thi＄leads to reduced maintenance and

economicaloperation． Some examples of the operations the loader can perform WiHbeillustratedonpagesthatfoLLow：

−78−

Note：ThesketchesaredrawnbasedonaTCMIssmall−Sizedmodel．

ehbktりr

． edgehorizontal・

Raise the booms while tilting

i．t back the bucket to f＝it．Drive

Of the p■le of materialand

back．

thrustthebucketintoit．

TiItthebucketbacka‖theway

and keep it at the minimum ground cIearance height when mOVlng・

D］GG［NG

▲CAUT10N

▲ CAUT10N

SCOOPING

Make sure the10adis centeredwhen

・With the edgeofthe bucketparallel to the ground surface，drive forward intothepile．

f川Ing the bucket．Never try tolift unevenload．

DiggLng refers to operationsin which

the10aderputsthebucketintoapi［eof Sand ortheliketof川it．

（lfthe bucketis usedin thefloating mode it will cause the edges of the bucket to wear rapidJy．1tis advisableto keepthebucketbottom JuStabovethesurfaceoftheground． Levelany residua［part of the10ad Withthebucketfreefloating．）

・lf you want to fillthe bucket COmPlete［y，Oritis hard to push the

bucketintothe pile，rOCkthe bucket

forward and backward．

ー79−

When filling the bucket，PreSS the acceleratorpedaluntilthetiresbegin toskid．Whenthetiresbegintoskid， return the accelerator pedalalittle and raise the booms to reduce the

loadin the bucket sljghtly，Or OnCe

leavethepile．Avoidover10ading． ・When movlng，keep the bucket at the minimum ground clearance height necessary and keepit tilted backa theway．

Lower bucket on the ground and tiltitforward alittle．

Drive forwardin 2nd gear．

Raiseboomswhilero lngback

Press down−Shift switch when

bucket．

you want to dig and penetrate into ground，With the bucket edge．

Rollback bucket fully．Keep

the bucket at minimum ground

Clearanceheightwhenmovlng．

GROUND DIGGING

（DiggingonaIevelsurface） Adjust the forward tilt of the bucket according to the hardness of the ground．

・Drive slowly forward and penetrate

the bucket cutting edgeinto the

groundlO to 30 cm（0．3−1ft）． When the bucketis f‖ed，tilt back

thebucketwhileraislngthebooms． ▲ CAUT10N

UsuallytiltthebucketforwardbyOto lOO．Toolarge a forward tilt of the

bucket will apply heavy burden on

the bucketand booms，reSultingln a defectiveloadhandlingsystem．

・The digglng depth should be

PrOPerly adjusted when driving

forward．

・Using the above procedure，dig the groundlittlebylittle．Don trush．

一80−

▲ CAUT10N With the bucket or the fork attachment tilted forward more than

lOO，do notapplyexcessiveforceon the cutting edge or the fork tips． Failure to do so may cause cracked Ordefectivebucketorforks．

Buckettiltedforward morothanlOO

Gatheringlumber

V cyclework

l cyclework

L

Dumplngintoahopper

T cyclework

cyclework

DUMPING

▲CAUT10N

Clearawayany sand or rocks scattered

On the ground where you w‖be drivlng

byuslngthebucket．ThiswiIIpreventthe tiresfrombeingdamaged．

▲CAUT10N

KeepthebucketlowwhilemovIngtOand fromtheloadinganddumping areas．Go S10Wly．Usecaretopreventthe10adfrom fa＝ngoutofthebucket．

▲CAUT10N

Donottrytoremoveclayormuddyearth Which has dried on the bucket by banglng the bucket repeatedly agaLnSt any hard surface including the dump

＝LOADER−AND DUMPTRUCK METHOD

▲WARNING

・Beforelifting aloaded bucket， rock the bucket a few time＄ tO

Stabilize theload．Thi＄Wil］he［p

PreVent PerSOnalinjury or dam− age to property from a［10r Part Of a10ad falling out of the bucket．

・Propercareshould beexercised

When approaching a dump truck Orhopperwiththe b00mS rai＄ed

high．Drive ＄10Wly．Avoid hard braking and sharp turns；Other−

Wisethe10adermaytipover．

truck．Doing so w‖cause the bucket or attachment to maJfunction．Clean the bucketwith waterin such cases．

Dumplng

referstooperationsinwhichthe

10aderis used to dump sand，rOCks orore

There are four basic approaches to dumplng materiaJinto a dump truck，aS Shown above．Select an appropriate work Pattern CyCleto reducetheamountoftime required．Select a pattern which matches your working conditions and trucks to be USed．

HLOAD−AND−CARRY METHOD

ln this method，the10aderis usedtofi［Lthe

bucketfromapileandmovethematerialto the dumparea．This methodis suitablefor

Short−distance work（30tolOO m or98to 328ft）．

］ftheloaderisusedtodumpmateriaIintoa hopper，itis good practice to construct a

lO−m Or33−ftlong s10Pethat rises about3 degrees．This w‖cause a naturalbraking t

Therearegenera ytwobasicIoadcarrylng gt methods．Select an appropriate methods， SuretOinstallablocktostopthewheel＄ COnSidering your working conditions，COSt， before the loader can run into the andsafetyrequlrementS． hopper．

into the bed of a drum truck or into a

hopper．

−81−

Tiltthe bucketforward gradually to spread theload．

Letthefrontedgeofthebucketcontactthe

Make the bottom of the bucket level with thegroundsurface．

SPREADING FILL MATERIAL FiH the bucket from a pile．Drive backward to spread the fill material Whiles10Wlytiltingthebucketforward．

LEVELING

groundsurfaceanddriveback．

LEVELlNG

▲CAUT10N

Whenleveling the ground，drive the 10ader backwards．Attempting to level the ground by driving forwards Can damage the bucket and the booms．

drive backward．

ROUGH LEVELlNG Tilt the bucket forward until the front

Leve［ing workincLudes spreading fil［

materjal，rOugh Leveling andleveling Which makes useofboth theedgeand

FilLthe bucketwith materialand10Werit

to the ground．Levelthe surface uslng theweightofthebucket． Placetheboomsinthefloatphaseand

edge of the bucket contacts the ground．Drivebackwardtoleveluneven ground．

bottom ofthe bucket．

−82−

Bulldozln9

Removing snow

Hoistingtheloader

BULLDOZLNG

SNOW REMOVAL

HO］STINGTHE LOADER

▲ CAUT10N

▲CAUT10N

▲WARNING

Do not try to bulldoze a pile of material larger or heavier than the

Basically，the same procedures are used as when handling ordinary

rated capacity of the bucket．0ther−

Wiseitwillcause prematurewearon

10ads．Use caution notto10Se COntrOl

anyone to sit or ride on a loader

and pay attention to ditches and

Whenitis about to be hoisted．Do

thetires andwastefuelaswe

Other obstacles hidden under the

nota110WanyOnetOStand undera

SnOWWhenworkingonsnow−COVered

hoistedJoader．At fjrst，Iift the

．

Bulldozlng meanS uSlng the bucket as

roads．

a dozer blade to backfill a trench or

PuShmaterialintoahopper． Bulldoze materiaL with the bucket

OPen［ng horizontalto the ground

Cautionsforsnow removalwork ・Do not make sudden starts，StOPS，

frontand rearframe＄．Do nota

ow

loader just alittle and make＄ure the hook＄ are SeCurely engaged and the chain＄ are PrOPerly

＄tretChed（not twisted or kinked）

beforecontinuingtoIiftit．

OrturnS．

lnstall tire chains on all of thehe Wheels． WhenbuJJdozjng．（See▲cAUTLONon Surface．Do not tilt the bucket forward Page80．）

Always set the safety link on the

・Be alertforfire hydrants，manholes， Curbs，ditches，etC．

Hoistingis necessary toload a disabled loader onto a transportation Vehicleorontoaship． Follow the instructions of the crane

OPeratOr and consult the10ader s guide．（See When using a crane on Page57．） 一83−

￣ ＿≡．≡＿≡＝

Adju＄tmentPrOCedure （D set the bucket for the desired

PROXLMITY SWITCH （BOOMKICKOUT）

bucket angle．Shut off the englne．

≡二＝

The bucket can be tilted forward up to60．

SENSlNG SURFACE, PROXIMITY SWITCH

②Loosen he proximity switch10Ck

（BUCKETAUTOLEVELER）

nuts and slide theleveler bar s rear

edgeallthewayuntilitis10Catedin the middle of the senslng Surface （Orange）．Tightenthe［ocknuts． ③lf you want to tilt the bucket more than60，100Sen the nuts for the2

U BOLT

U boJts and move the bracket to a

ADJUSTING BUCKET AUTOLEVELER The purpose of the bucket autoleveler

isto automaticatIystopthe bucketata PreSet djgging angle．（ltis factory set

SOthatthebucketwillbeparalleltothe groundsurface．）

PrOPerPOSitionandtightenthenuts． ④After adjustment，Start the engine

▲CAUTtON

Donotapplyalargeamountofforce to the cutting edge while the bucket istiltedforward．Doingso maycrack Or damage the bucket or other attachment．

For example，When theload handling leveris placedin the tjlt−back positjon The bucket autoleveler setting can be adjusted by changlng the position of after dumplng aJoad，theleveris theproximjtyswitch． Jockedin that position untilthe bucket has reached the preset angle．The lever then automaticaJJy returns to neutral．

ThebucketautoIevelerisfactory−SetSO that the bucket wiH be para‖elto the

ground surface，lfitis necessary to Change the setting，adjust the bucket autolevelerinthefollowlngmanner：

▲WARNING

Before adjusting the bucket

autoleveJer，aPPly the parking brake．Do not a

ow anyone to

stand near the load handling equlPment・

−84−

andchecktoseeifthebucketstops atthedesiredangle．

BOOM KlCKOUT ADJUSTMENT The boom kickout device automatically stops the booms at a preset height in theraisingphase．（Itisfactorysetfora

height slightly before the highest

POSjtjon．）

lf yourJoad handling jobis almost alwaysthe same，itis good practiceto adjusttheboom kickoutpresetposjtion Suitable foryourjob．For adjusting the POSition，COnSultyourlocalTCMdealer・

STOR］NGTHE LOADER

STORINGTHELOADER This Operation＆Maintenance ManuaL uses the foIIowlng Safety alert symboIs・When you

SeethosesymboIsinthetext，fol10Wthesafety messagetoavoidpersonal［n）uryOrdeath・

Failuretofollowtheinstruction＄inthe me＄− ＄ageWi cau＄eaSeriousaccidentordeath・

▲wARNING

Failure to foI10W theinstruction＄in the me＄＄agemightcausea＄eriou＄aCCident Ordeath． ▲cAUT旧N Failuretofo

STOR［NGTHELOADER

−

DAlLY STORlNG LONG−TERMSTORAGE．．． …．‥…．． ．．．‖

owtheinstructionsinthemes−

SagemayCauSePerSOnalinjuryordamage

0PERATINGTHELOADERAFTER

tothe10ader．

LONG−TERMSTORAGE………． ．．．…．．．‖87 −85−

DAlLY STORlNG

LONG−TERM STORAGE

・Park the10aderin a dry，indoor

When the10aderis out of service for a

tocation．When outdoor storingis

CannOt be avoided，Parkit on a dry，

month orIonger，Observe thefoHowmg precautions so that the loader can be

level，hard surface that does not

usedre］iablyonthenextassIgnment・

haveanypooIsofwater． ・Repalranydefects．

▲ WARN暮NG When parking theloader，make

● Check the oillevelin each reservoir

andaddoiltothespecified］eveL

SuretO：

AIso check each of thelubrication

・Lower the bucket on the ground horizonta］ly．

Sary・

・Applytheparkingbrake．

・Removethestarterkeyandkeep it． ・lfyou mu＄t Parktheloaderon a grade，bIockthewheeIs＄eCurety Wjth b10Ck＄Which with＄tand the

WeightoftheJoader．

POints and add grease as neces−

the ambient temperature is likely to

it from the10ader．Store the battery inadry，COOIplace．

・ln winterorcold weather（When the

ambienttemperatureislikelytodrop beIowOOCor320F）・takene？eSSary measurestopreventthe englneand radiator from freezing．For detaiLs，

See the WEATHER

HANDLING IN COLD

sectiononpage63．

● Make sure the tires areinfLated to

● ParktheIoader on a hard surfacein an elevated spot，taking］ocalf100d COnditionsinto account．When the

10aderis parked outdoors，COVerit WithacanvasorvlnyLtarp． ・Apply an antirust agent to the

exposed partssuch ascylinderrods and shaftswhich tendto rust． ・Coveranycomponents，SuCh asthe

・In winter orin cold weather（When

・Chargethe batteryfullyand remove

air breather port and air filter port， throughwhichmoisturemightenter・

drop beIow OOC or32OF），take the

necessary measures to prevent the engine coolant from freezing.

For details，See the HANDuNG暮N COLD WEATHER section on page 63．

ー86−

the specified pressure．When the loader is out of service for a long Period of time，JaCk up theloader a little off the ground to remove the Foadon thetires．

WHENTHE LOADERISOUTOF SERVICELONGERTHANA MON丁目

OPERATlNG THE LOADER AFTER LONG−TERM STO RAG E

When the10aderis out of service

・Remove the covers used to protect agalnStmOisture．

engine and operate the load handling

・Thoroughly remove antirust agent

longer than a month，Start the10ader

SyStem Slowly，OnCe a mOnth，tO

PrOVideIubricationtoaIloftheparts．

fromthecylinderrods．

・The oilmight have deteriorated durjng alongstorage period．Check each reservoirand changethe oilif ithasbrokendown（ChangedcoIor），

When trying to warm up the loader

is contaminated or has any forelgn materialinit．

ind00r＄，make sure therei＄ gOOd fre＄h−air ventilation．Exhaust fumes Recharge the battery and install itit

Can kill．

On theJoader．

・Fo

● Do not jncrease the englne SPeed rapidly．

・Removeanyantirustagentfromthe

ow the procedures described

under the heading

STARTING THE ENGINE，

BEFORE

on page

53・Warm up theloader englne Sufficiently．

boom and bucket cylinders before OPeratingthe10ader．

●lf the［oaderis to be out of service

another one month or more，aPPly antirustagentagaln．

−87−

Memo

ー88−

MAI NTENANCE

MAINTENANCE This Operation＆Maintenance Manualuses

the fol10Wlng Safety alert symboIs．When you SeethosesymboIsinthetext，fol10Wthesafety messagetoavoidpersonalln）uryOrdeath．

Failuretofo owthein＄truCtionsintheme＄− ＄ageWillcaLJSeaSeriousaccidentordeath．

▲wARNING Failure to fo ow thein＄truCtion＄in the

MAINTENANCE SAFE SERVICING AND

messagemightcau＄eaSeriou＄aCCident Ordeath．

■■

MAINTENANCE

▲cAUT10N

LOCAT10NS OF FILLER PORTS… ． 96 GREASE FITTING LOCAT10NS． ……97 ENGJNE COMPARTMENT…． ……

98

Fa‖uretofoIlowtheinstructionsinthe mes−

SagemayCauSePerSOnallnJuryOrdamage totheJoader．

ー89−

SAFESERVICLNGANDMAINTENANCE Accidents and work hazards relating to the10adercan be broadLyclassifiedintothreecategories：thosewhichhappen in spite of adequate precautions；those which happen because of the carelessness of operators or workers

Performlng nOrmalwork；and those which happen due to defectivepartsoramalfunctjonLngLoader・

PersonalaccidentsinvoIvLng the wheelloaderinclude： fa＝ng，burns，bruises，entanglement of the bodyin the

machine s parts，entanglementin rotatingparts，］nJuryfrom fallLngObjects，broken metalpleCeSOrhighpressurefluids， and backinJury When carrylng a heavy10ad・To prevent these accidents from happenlng，yOu muSt Observe the

SafetyrulesdescribedonpagesthatfoILow・lnaddition，yOu

are required to become familiar with the design and Performancecapabilitiesofthe10ader・

lfyou have any questions，See yOurdealerwithoutdelay・ Safetyisyourbusinessandyourresponsibility・

The marking

On the pictures means actionsthatare

PrOhibitedordangerous．

ThepictureshavebeendrawnbasedonTCM ssmall−Sized andlarge−Sizedwheel10aders・

−90−

NOTEl：ROPScabisstandardequlPment．

・Thenumbersnexttothesafetyru．esdonotindicatethepnorityoftherule，simportanceorthedegreeofriskassociatedwiththesituation・

1．Wear allthe protective clothing and personaL safety gear called for by the job conditions，SuCh as safety

7．Put up s■gnS On the Ladder and at the englne Starter switch，indicatingthatthe10aderisbeingserviced・

glasses，gOggles，gloves，ahardhat，earPlugs，amaSk，

and safety shoes.

2．Do not wear100Se CIothing；it can easily become entang［edinpartsandcauseseriouspersonallnJury・

3．DonotwearanyJeWelrysuchasarlngOrPendant・ 4．Whenworking neara high−temPeraturePartOrrOtating

Part，takeoffyourgIoves．1tisagoodpracticetousea thick rag or the like if you must touch it. Always be extremelycarefulnearsuchparts・

8．When workingin a group，make sure everyone

understands the mean−ng Of hand signals and the

communication methodsthatw＝be used．1fyouwork

onornearaLargevehiclewhich hindersworkersfrom

see．ng each other，Pick aleader and foLLow his instructions．

5．Beforestartingtoservicethe10ader，Organizethework area．ArrangethetooIsandreplacementpartssothey Canbereachedeasily．

6．ThiswheeHoaderisanarticulatedtype10ader・Engage the safetylink properly to prevent anyone from being

Caughtbetweenthefrontandrearframes・

−91−

NOTE2：TheiHustrationsdonotnecessarilydepicttheL26−L39・Thesafetyru■esandcautionshoweverapplytoanymode・

9・Be sure to perform a［［specified preparatjon，Pre−

12・Do not drain waste oi10n the ground orinto a water−

OPeration and periodic checks．This willhelp prevent accidents．

Way・

13．Do not throw out old oil，filters，Or hoses with other 10．AIways park theloader on alevelsurface．Place the leverandswitchesinneutral・AppJytheparkingbrake，

bJockthewheelsandengagethesafety＝nk・

kindsoftrash・Donotdisposeoftheminanempty10t・ Disposa10fwaste oiland other parts should be taken

CareOfbyaspeciarist．YoushouJdalwayshaveinmind

thattheenvironmentmustbeprotected．

11・Hydraulic pressure can drive hydrauJic o‖through the

Skin・Nevercheckfor［eaksjnthehydraulicsystemwith your bare hands．Use a pleCe Of cardboard for this

14・NeveruseopenfJametocheckaniteminadarkplace．

Theremightbeadangerofexp10Sionorfireifoilorfuel isleakjng．

PurPOSe．

SEE NOTE2 ー92−

NOTE2：Thei

ustrationsdonotnecessarilydepicttheL26−L39．Thesafetyrulesandcautionshoweverapplytoanymodel．

15・Do not use an open flame while checking the battery eLectrolytelevel・Since exp10Sive gases are always

being released from the battery，thereis a danger of CauSlnganeXP10Sion．

17．Before working on the electric system，make sure to disconnectthenegative（−）termina］toshutoffthefLow Ofelectricity．

lsEENOTE21 18．Careshouldbeexercised nottoalLowelectricalpartsto be splashed with water when washing the10ader・

Cover electrical parts with a vinyl tarp or bag if

lsEENOTE2［

neCeSSary・

16・Battery electrolyte and LLC（Long Life Coolant）are dangerous．Dilutesulfuricacid，theactivelngredientin

batteryelectrolyte，WilL cause painfulandserious burns ifit gets on the skin．It can cause blindnessifit gets intoeyes．LLCisfLammableandpoISOnOuS．1tcontains COmPOundswhich can befatalifswa owed．Use extra

Cautionwhenhandlingthem．

ー93−

19．The disassemb［y and reinstallation of tires needs

SPeCialknowledge and technique．Ask a specialist to dothework．

NOTE2＝The‖ustrationsdonotnecessarilydepicttheL26−L39・Thesafetyru［esandcautionshoweverapplytoanymodel・

20・When welding nearthe tires，COVerthetiresto protect

23・Wheninflating alock ring−fittedtire，itis good practice

themfromsparksandtopreventthemfromexp10ding． 21・Whencheckingtires，POSitionyourselfonthesideofthe tire，nOtdirectlyJnthepathofrotation．

22・Use specia［caution when working on any wheeJ assemblythathasa10Ckringorsidering．1fatirewith animproperly−mOuntedIockringLSinflated，the10Ckring

Can POPOut，CauSlng a Serious personallnJuryOreVen death・Beforeinflating such atire，make surethelock nnglSSeCurelymounted．［favailable，uSeanajrchuck．

Donotal10WanyOnetOStandneartheworkarea． 24・Beforetryingtoremoveatire，makesuretoengagethe

SafetyIjnkontheframesandblocktheotherwheels． 25・WhenJaCking theIoader up，make sure that you first

engage the safetylink on the frames and b10Ck the Wheelsontheoppositesideofthewheelyouandabout toJaCk up．The rearaxles are rocking type．Use the jack underone ofthe axles（Fig．A），nOtin the middIe （differential）of the rear axle assembly；Otherwise the 10aderw＝becomeunstableonthejack．

1fyoumustgounderthe10aderwhilethe10ader］aCked uporoneormorewheelsis raisedoffthe ground，uSe

additional supports to prevent the loader from falling downortippingover（Fig．B）．

EsEENOTE2l

ー94−

NOTEl：ROPScabisstandardequlPment．

NOTE2：The‖ustrationsdonotnecessarilydepicttheL26−L39・Thesafetyrulesandcautionshoweverapplytoanymode．・

26・UsetooIsandjigswhicharesuitedfortheinspectionor repalryOu are gOlng tO do・JmpropertooIs orJlgS Will

damagethe parts．Theya】so mightsliporslideoffan Object，CauSlngPerSOnalinJury．

27・Do not put tooIsin the pockets of yourc10thing．They Willhamper your motion and can drop out，CauSlng

PerSOnallnJury．

28・Donotgoundera10aderwiththefrontwheelsraisedby uslngthebucketasaJaCk・lfthe10aderfaHsdown，yOu

WilJgetseverelnJuryOrkilled．

LOCAT10NSOF F］LLER PORTS Hydraulicoiltank（brake）

Engine crankcase

Radiator

Fueltank

Rearaxle

−96−

GREASE FITT［NG LOCAT10NS GREASING

Wipedirtandforeignmaterialfromgreasefittings・Applyspecifiedgreasesufficientlythrougheachgreasefittingshownbe1 Thegreasefittingsareprovidedwithredcaps・Besuretoreinstal［theredcapafteraddinggrease・

一97−

ENGINE COMPARTMENT Lel＝tsideview

①Muffler O Turbo charger

匡垂司

htsideview

（彰Alternator

⑥Aircleaner

⑲Engineoildipstick

（彰Fanbelt

O Radiator subtank

O Feed pump

（彰Fuelstrainer

⑫Fueltank

③Engineoilfilter

⑨Engineoilfillerport −98−

匡重要

Left＄ideview

htsideview

② ①

①Muffler

④Alternator

O Turbo charger

（彰Fanbelt

⑥Aircleaner （∋Radiatorsubtank ⑧FueJstrainer

③Engineoi＝iLter

⑨Engineoildipstick ー99−

⑲EngineoilfiIlerport

O Feed pump ⑪Fue［filter

Left＄ideview

①Muffler O Turbo charger ③BypassoiJfilter

』巨ヒ］・』巨た）

htsidoview

④Fu‖f10WOilfilter

O Air cleaner

⑪Engineoilf‖erport

（彰Alternator

⑧Radiatorsubtank

⑪Engineoi（dipstick

⑥Fanbelt

（勤Fuelstrainer

⑪Feedpump

⑩Fue＝‖ter ー100−

PERlODICINSPECT］ON

PERlODlC lNSPECTlON PER10D［CINSPECT10N

，

PER10DICINSPECT］ON LIST．．

．

BEFORESTARTING（EVERYDAY） CHECKS

This Operation＆Maintenance Manualuses the foL10Wlng Safety alert symboIs．When you

50HOURSCHECKS．．

100HOURS CHECKS‥ 250HOURS CHECKS 500HOURS CHECKS‥

SeethosesymboIsinthetext，fol10Wthesafety messagetoavoidpersonalln）uryOrdeath．

1000HOURSCHECKS 2000HOURSCHECKS MAlNTENANCE OF AIR CONDJT10NER

Failure to fo owthein＄truCtionsin the mes− SageWi cau＄ea＄eriousaccidentordeath．

▲wARNING

102

105 114 116 118 123 124 129

MAINTENANCE OF BATTERY…．……．135 MAINTENANCE OFCOOLANT…． ． 136

Failure to fo ow theinstruction＄in the me＄＄agemightcausea＄eriou＄aCCident

MAINTENANCE OFTIRESAND VVHEELS

Or death．

PERlODlCAL REPLACEMENT OF

▲cAUT10N

SAFETY PARTS LLSTOF LUBRICANTS

Failuretofol10Wtheinstructionsin the mes− SagemayCauSePerSOnallnJuryOrdamage

．

．

．．．．．．．…‥139

OIL CAPAClTY

totheJoader．

TROUBLESHOOT［NG GUIDE…‥ …‥141 ー101一

PERlODlC lNSPECTlON LlST Note：

Remember that services required periodically should be

Checkanydefectsfoundbypreviousinspection

105

carried out at the same time as items which are serviced more frequent［y・For example，Whenit js time to perform the services Listedin the 250HRS・ column，yOu Should

Removedust，mud，Ojlandsnowfromtheloader

105

CheckalJofthepartsforoilIeak

105

Checkhydrauljchosesandpiplngfordamage

105

CheckenglneOilforlevelandcontamination

105

Checkfueltankforlevel

105

Drainoffwaterandforelgnmatterfromfuelstrainer

106

Checkcoolantforlevelandradiatorfjnfor COntamination

106

CheckaircLeanermonitorindication

107

・Thebucketisontheground

Checkinstruments，mOnjtors（Warnjnglamps），lights，

108

・Thesafetylinkjsengagedproperly ・Theenglnejsshutoff

ChecktorqueconverterandtransmissionoiIlevel

109

●ThewheeJsare b10Cked．

Checkhydraulicoiltank（brake）forlevel

109

Checktiresforpressureanddamage，Wheelbolts forIoosenessandwheelsfordamage

110

Checkbrakepedalforoperationandbrakingeffect

110

CheckacceJeratorpedalfbroperationandexhausts forcolorandnoise

111

alsotake care ofthoselistedin the 日OURS． columns．

50HOURS．

AND

100

Whenstartingperiodicin＄PeCtion＄，make＄urethat： ・Theparkingbrakehandknobispu‖edsecureJy The shift lever in neutralal

・Theloadhandlingleverisinneutral ・Theleverlockisengagedsecurely

hornandback−uPbuzzerforoperation

Checkparkingbrakeforoperationandbrakingeffect ChecksteerlngWheelforplayandoperation

111

Checksideviewmirrorsandinteriormirror（OPtionally avaiIableforloaderswithanoperator scab）for

damageandmountingboItsfor100SeneSS．

◆ ◆ ●

112

ChecktheROPScab，Seatbe［t（availableforIoaders

WithROPScab）fordamageandmountingboltsfor 100SeneSS． −102−

112

Changeengineoil・（injtiaI25hrsonly）

114

Greasewaterpumpbearing（L260nIy）

123

Checkelectricwirlngandfuses

115

Retighten wheel bolts

123

CleanaxJehouslngairbreather

123

CheckbatteryeJectrolyteleveI

116

Grease10adinghandlingsystempInS

116

GreasecradJep［nS

116

Grease steering cylinders

116

Changetorqueconverterandtransmissionfilter （in−1inefilter）

123

Cleanfue暮filter

124

Drainoffwaterandforeinmatterfromfueltank

125

Change fuel filter

125

CleanJOintboltstrainer

125

Checkinjectionnozzle（PreSSure，SPrayPattern）

126

Greasecenterhingebearings（upperandIower）

126

Change engine oil

118

ChangeenglneOilfilter

118

Checkfanbeltsfortension

118

CheckbatteryelectroIyteforspecificgravity

119

Grease center bearings

119

ChangetorqueconverterandtransmissionoiIand clean transmission screen

126

Greaseprope＝ershafts

119

Cleantorqueconverterairbreather

126

filter（in−1inefilter）（initiaI250hrs．onIy）

120

Changehydraulicoiltankreturnfilter

127

Changeaxleoil（initia1250hrs．only）

121

Checkloadhandlingsystemforcracksordamage

127

Checkdoubleedgesforwear（reversibJetype）

127

Changetorqueconverterandtransmissionoi（and

−103−

Adjustvalveclearance（every2000hoursoroneyear Whichcomesfirst）

129

Measurecompressionpressure（every2000hoursor OneyearWhichcomesfirst）

129

Adjustinjectiontiming（every2000hoursoroneyear Whichcomesfirst）

129

Tightencylinderheadandmanifold（every2000 hoursoroneyearwhichcomesfirst）

129

Checkcrankshaftdamper（every2000hoursorone OneyearWhichcomesfirst）

129

Checkturbochargerturbinerotorforplayandrotation

129

（every2000hoursoroneyearwhichcomesfirst）

Changecoolant（LLC）（every2000hoursoroneyear

Whichcomesfirst）

129

Checkaccumulatorforoperation，gaSleaks， 100SeneSSOrdamage（SerViceandparkingbrakes） （every2000hoursoroneyearwhichcomesfirst）

130

Changeax暮eoil

130

Drainhydraulicoiltankandchangehydraulicoil

130

Checkbrakediskforwear（SerViceandparkingbrakes）

131

ChangePOCoilfilter

131

Checkdoor10Ckforoperation

131

Checkwindshie［dwiperforoperation

131

Checkwindowwasherllquidforspraycondition

131

−104−

▲ CAUT10N ReplacetheenglneOiLifitisfoundto be disco10red or contaminated with

forelgnmatter．

Checkanydefect＄foundby ②Reinsertitintothedipsticktubeand

PreViousin＄PeCtion

remove agaln tO Check the ojlJeve］ by seelng the oiladhered to the dipstick．

Check to see if defects found by PreViousinspectionhavebeencorrectly repaired．

③Theoillevelshouldbebetweentwo Slotsonthedipstick：HandL． ④lftheoillevelis Low，addthesame

Removedust，mud，Oiland ＄nOWfromthe10ader Remove dust and grease from the

brand of oilas usedin the tank．Do

notoverfiHbeyondtheHlevel．

StePS，Pedalsandlevers．

CheckaI［ofthepart＄foroilleak

Forthe procedure forchanglng englne Oil，See the pertinentitemlistedin the

Check that there are no oiHeaks from

heading 50HRS．

hydraulicLineconnectionsoroiLtanks．

CheckfueJtankforlevel Checkhydrau［ichosesand

Turn the starter switch to ON and

Checkthefuelgauge．

PJPlngfordamage Check hydraulic hoses and piplng for kinksordamage．

CheckenglneOiIforleveland COntamination This shouJd be performed with a coLd englne Or mOre than15minutes after theenglneisshutoff．

①Remove the oildipstick and check for contamination or mixIng Of forelgnmatter．Cleanitwithaclean Shoprag．

When the pointer indicates near the mark

E，

addfuel（Lightoil）assoonas

POSSible． （tobecontinuedtonextpage）

ー105−

When the pointerindicates

E

，the

residualamount offuelin the tankis：

about29C（7．7USgal）forL26， about31C（8．2 US gal）for L32，and about39D（10．3USgal）forL34andL39．

▲WARNING

When adding fuel，make ＄ure tO ＄hut off the englne． Never u＄e OPen fJame near the fueltank．

Lockthecap．Toun10Ck，insertthe key and turnit c［ockwise by1800．暮n this State，yOuCanturnthecap・

Drainoffwaterandforelgnmat・ terfromfuelstrainer Removewaterandforelgn matterfrom fuel．

③Drainoffasmallamountoffueland tightenthedraincock．

④start the engine and make sure

thereisnofuelleakage．

Checkcoolantforleveland radiatorfin forcontamination The coolantlevelshould be between

the markings FULL and LOW on the

Nevera owopenflametogetc10S

OutSideofthe subtank．

to the fueltank． Do notlet fue1

0VerfJowthetank．ThoroughLywIPe

▲ WARNING

awayanyspiLtfueL．Seepage7．

Thi＄ Check＄hou［d be performed

WhentheenglneiscoLd． Do not remove the radiator cap

▲ CAUT10N

UseIight oilfor fuel．Use of other

Whi［e the englneis hot，thati＄，

immediateIy after the englne has been shut off or whiJe the englne is running．The sudden release of PreSSure Can Cau＄e a Steam flash

types offuelmay cause trouble with

the engine and make it not possible tostarttheenglne．

Whichwou［d causea＄erious burn．

a WARNlNG P［ace a fuelrecelVlng Pan under the end of the vlnyIhose．Fuel

SPi［t around the plug must be Wiped away completely；Otherwise itmightcau＄efirehazards．

①placeafueIreceivingpanunderthe VlnyLhoseend．

The fueltank cap can belocked with thestarterkey． Raisethe capcoverandinsertthe key andturnitcounterc［ockwise by1800to

（彰Turn the starterswitch to OFF and

S10Wly turn the fuelstrainer drain COCk． −106−

Your wheel10ader uses10ng Life COOlant（LLC）asthecoo＝ngwater・Add

LLC if necessary so as to obtain the

Same COnCentration as before（30 − 50％）．

When checking the coolantlevel，also Checktheradiatorcapfortightnessand the radiator fin for contamination．

Exercise care not to let the engine

OVerheat．

Checkaircleanermoniterindi− ￠ation

Turn the starterswitch to ON andifthe

monitorモ）comes on，Clean the air Cleaner．

ment．When cleaning with com− PreSSedair，besuretowearsafety glas＄eS．

①Lf the air cleaner has a dust cup，

100Sen the dust cup band and remove dust frominside the dust

CuP・

②TheaircleanerisadoubleeLement type（inner and outer eLements）・ Usually，Cleantheouterelement・ ⑨Loosen the wing nut and remove

the element．Tap the element with your palm to remove dust or b10W

COmPreSSed air（below7kg／Cm20r lOOpsi）．

④when using compressed air，direct it outside the element at first．Then directairinsidethe element．

⑤when cleaning the element・also Checkif for rupture or pln holes・lf

anydefectisfound，rePlaceitwitha neWOne．

⑥lnsta‖thedustcupsothattheletter

TOP outside the dust cup comes

frontaland horizontal，before tight−

enlngtheband．

Clean aircJeanerelement

▲ WARNING

This check should be performed

⑦Aftercleaning，lettheenginerunat

10WrPmand makesurethe monitor

does notcome on．

With the englne Shut off．Exerci＄e

Replacing element Theelementshouldbe replacedwitha

burned when removlng the ele・

times，OrOnCeayear．

CaretOPreVenthand＄fromgetting

new one after it has been cleaned 6 −107−

Checkinstruments，mOnitors

団FUEL

樹 BRAKEOILPRESS

（Warninglamps），Jights，hornand

Turnthe starterswitch toON，tOCheck thatthepointerswlngS．

▲ WARNING

km／hspEEDOMETER

＄Ound，＄tOP the10ader，10Wer the

back・uPbuzzerforoperatjon Let the englne run atid＝ng rpm and

Checktheinstruments，mOnjtors（Warn− Drivethe10aderand checktoseeifthe inglamps），Jamps，horn and back−uP POinter swlngS PrOPerly according to buzzer． thetravelingspeed． 1nstruments

▲WARNING

Before starting the loader make

＄ure therei＄ nO One arOund the loader．Thi＄ Check shouId be

Performedatanout・Of−trafficarea．

If light comes on and the buzzer

bucket on the ground，Place the

＄hiftlever and the10ad handling leverin neutral，and apply the

Parkingbrake． Press the accelerator pedal about half way to let the engine run at medium rpm．Thisw‖＄tOre brake

Oilpressureintheaccumulator． When the ＄PeCified brake oil PreS＄urei＄＄tOredin the accumu一

Iator，the monitorlamp goes out Monitors（Warninglamp＄，indicator lamps）

and the buzzer ＄tOPS ＄Ounding．

Startthe10aderafter making＄ure therei＄nOOnearOundthe10ader．

E〕cHARGE 0且COOLANTTEMP．，

lflight comes on，Check V−belt for tension，aJternatorfor failure，electrical

剖TRANSM［SSJONOILTEMP．

Wlrlngforbreakageorpoorconnection， and the batteries for electrolyte level andspecificgravity．

1f the pointer goes out of the green

rangeandregjstersintheredrange，let theengJne runatidJe rpmtocoo＝t．1f

the pointer won，t return to the green range，turntheenglneOff．AfteritcooIs， ENGINE OIL PRESS COOling water，eXhaust，and fan beJt lfJight comes on，Shut off the englne andcheckthelubricatingsystem tensionforthecooJanttemp・gauge・ incJudingtheoi＝iJter． Check the oiJcooler and oilcirculation route for oil leaks for the transmission Oiltemp．gauge．

check the levels of the engine oil and

ー108−

《勤PARK州G Lightcomesonwhentheparkingbrake hand knob is pulled out and goes out Whenitis pushedin．1flight staysJjt

after the knobis pushedin，Check Wirlngandparkingbrakelinkage．

童DHIGHBEAMINDICATOR，

▲WARNING

＜］じ＞TURNSIGNALINDICATOR，

Before making horn and back−uP

ノiPwoRKLIGHT，

やTRANSMISS10NCUTOFF Operate each of the above switches andlevers to check to seeiflight COmeS On．1f not，Check the bulb and

Wirlng． For the function and handling proce− dureofeachdevice，SeePage18．

V EMERGENCYSTEERING

▲WARNING

This oi］levelcheck ＄hould be

buzzer operation check＄，make

Performedwiththeenglnerunning

Sure tO aPPLy the parking brake

at10W rPm，Observing the fo

and therei＄ nO One arOund the loader．

lngCOnditions：

ow・

●Make sure the shift lever in

neutraland the parking brake handknobispulledout．

Checktorqueconverterand tran＄mi＄＄ionforoilleve［

Checkthe transmission foroillevelby ObservLngtheviewgauge．

（OPT10N）

●Make sure the bucketi＄ On the

ground and the load handling leverlockis set．

・Thesafetylinkisengagedonthe frame＄．

Light comes on when emergency SteerlngPumPISOPerating．

This check should be performed when

▲WARNING

areaofthegauge． 1fyou cannot see thef10at，jtindicates

the oiltemperatureis10W．Theleve］is normalifthe floatis seen at the middLe

Ljght blinks while the emergency Steerlng PumPis operating．Move

that thelevelislow．Add oiluntilthe f10atis seen at the middle area．Do not

to aleve］，Out−Of−traffic area and

OVerf川．

Checkthe10ader．

Checkhydraulicoiltank（brake） Check horn and back・uP buzzer for

for level Check the oillevelin the hydraulic oil tank．Shutoffthe englne and keepthe bucket on the ground and check oil leve10ntheviewgauge． Rememberthat the oilin the hydraulic

OPeration Press the horn button at the center of

the steenngwheelto checkifthe horn SOund properly．The hornislocated inside the frontframe． Place the shiftleverin reverseto check ifthe back−uP buzzer sounds properly．

Oiltankis also used for the brake

SyStem．

Theback−uPbuzzerisfittedtotheright Sideofthereargrill．

（tobecontinuedtonextpage）

−109−

The proper oilleve［shouJd be above the center of the view gauge．1f the

AIso check tires for cuts，SPikes，Or Checkingbrakingeffect excessive wear which would cause Run the10ader on a dry，leve［surface

Skiddingorpoorbraking．

leve［is be10W the center of the view

gauge，add oiIuntjIleve［becomes

abovethecenteroftheviewgauge．

Check the wheelbolts forIooseness，

▲WARNING

The hydrauLic oiJ tank i＄ a PreS＄uretyPe．Ifreleaseofthecap i＄ needed，SlowIy turn the cap

While relea＄jng the pressure from the tank．Do not overfi

，by

WatChingtheviewgauge．

andretightenifany．Seepage62． Remove earth and feces from the Wheels．You might miss the deve10P− mentof rustorcracks．

ataninitiaLspeedof20km／h（12．4mph）， andapplythebrakes．Thestopplngdis− tanceshouldbe［essthan5m（16ft）．

▲ WARNING Before trying to check braking effect，Observe the followlng COnditions： ・The groundis dry，LeveJ，and

▲WARNING Crack＄，CauSed by＄eVere COrrO− Sion．mightcauseanaccident．

PaVed． ・A signis put，Say［ng nO Onei＄

alJowed to＄tandin the path of

trave［of the［oader within a rangeoflOOmor328ftfromthe loader． ・Aguide（S）islocated．

Checktire＄forpre＄Sureand damage，WheeJbo［t＄for］00＄e・ ness，andwhee［＄fordamage

Tire inflation pressure checks should be carrjed outwhen tires are cold．See Page64．

Checkbrakepedalforoperation andbrakingeffect Press the brake pedalto seeif the brake operates normal［y and produces normalbrakingeffect． −110−

lfthebrakepedalplaylSnOtWithinthe SPeCifiedrange，COnSultyourlocalTCM dealer．

Checkacceleratorpedalfor OPerationandexhau＄tSfor

CO】orand noise

▲ WARNING Beforemakingthe＄eCheck＄，Make ＄ure：

●Shiftleverisin neutrat

・Parkingbrakeisappljed

・Bucketisonground ●Wheels are blocked．

When warming up indoors，have good

the englne Ventilation．

Exhaustfumes can k‖．

When the englneisin good servIClng COndition，the exhaust gasis co10rless Or Pale blue．Just after the englneis Started or the accelerator peda］is depressedjerkily，the exhaust appears blackish butitis notabnormal．

1f the exhaust appears black，White brown or grey，Check the engine oil levelandthefuelsupplysystem．AIso Check for noise from the englne Or POWer−train，

Checkparkjngbrakeforopera・ tionandbrakingeffect PuLL outthe parking brake knob，PLace the shiftleverin forward or reverse． Make sure that theloader won

t move

evenif the accelerator pedalis PreSSed．AIsochecktoseeifthe hand knob can be pushed in and pulled out normalLy． GraduaLLy press the accelerator pedaL to seeif englne SPeedincreases SmOOthly．Release the pedalgradually to check to see if the engine speed dropssmoothLy． Exhaustco10rand noise Checkexhaustforco10rand noise．

Checkingparkingbrakeforeffect Parkthe10aderwithout10ad on a dry， PaVed road with a grade ofl／5（about 120）．The parking brake operates

normallyif the10ader can be heldin

PtaCe．Reteas］ngParkingbrake

lf the parking brake cannot be reJeased due to a defective brake SyStem，See

OnPage62．

Check，make＄ure thereis no one

Checksteerjngwheelforplay and operation CheckthesteerlngWheelforperipheral

theloader．

Turn the steenng wheelto stop

▲WARNING

Before trying to carry out thi＄

aroundandinthepathoftravelof

Playandverticallooseness・

Clockwise and counterc10Ckwise，re−

lf you find any defect with parking brake knob operation，COntaCt yOur LocaLTCMdeater．

SPeCtively，tOCheckforcontact・Check thesteerlngCylindersforoperation・ （tobecontinuedtonextpage・）

−111−

Check ＄ideview mirror＄ and

Check ROPS cab，Seat belt

interior mirror（OPtiona

（OPtiona y availabIe for10aders

y avajl−

able for loaders with an

With ROPScab）fordamageand

OPeratOr

mountingboIt＄forl00＄ene＄＄

s cab）for damage and

mountingboltsforLoo＄eneSS

▲ WARNING

Seatyourselfattheoperator sseatandCheckthe ROPS cab，and seatbeltfor CraCks，deformation，Or damage．AIso adjust the sideview mirrors so that fu Check their mounting bolts for100Se− rear visionis ensured． Clean the mirrors，if contaminated．Replace any ness．Make sure the seat belt can be WOrnanddetachedproperLy． broken mirror with a new one． AIso

Starting thi＄ Check． When the

On a10aderwith an operator scab，try to move the mirror s mounting part．1f

and rear frame＄SWivelaround the

mountingbolt．

Start the englne and raise the bucket little off the ground before Steering wheelis turned，thefront

Checkthemountingboltsforlooseness．

any100SeneSSis found，retighten the

▲WARNING lfthe10aderturn＄OVer，rePlaceit＄

ROPS cab and＄eat belt with new OneS．

Centerjoint of the Loader．Do not a［low anyone to stand near the 10ader；he might be caught between the front and rearframes．

With the englne runnlng atidle rpm， turn the steenng wheeLlightLyln right and left directions to check the

peripheral play of the steering wheel （Ortheinoperativerangeofthesteering Cy‖nder）byobservJngthemotionofthe bucketand tires．

Peripheral play L26： 15−20mm（0．59−0．79in） L32・L34・L39：25−30mm（0．98−1．18in）

Ifthe steerlng Wheelhas an excessive Peripheralplay，COntaCtyOur10CalTCM dealer． −112−

Memo

−113−

ChangeengineojI（initiaL25hr＄．

Only） The englne OiJand oilfjIter shouId be Changed when the englne Oilis warm． Change them about15minutes after theenglneisshutoff．

▲ WARNING

There is danger of engine oil ＄P］ashing to burn your hand or

face when draining．Wear safety gJas＄eSandu＄eaShoprag．

▲CAUT】ON For englneS With turbocharger，uSe

ClassCDenglneOil．

Disposa［of o［d oi［and filters shouId

be taken care of by a specialist or yourTCMdealer． Youshouldalwayshavein mindthat theenvironmentmustbeprotected．

NOTE：The procedure glVen be［ow ⑧withan includesoiLfilterreplacement．

．

（D Remove dirt and dust from areas around the drain plug and oilfilter mountingarea．

new englne Oilthrough the englne O‖fi ertothespecifiedlevel・

②Placeanoi］receivingpanunderthe drain pLug．Remove the englne Oil fi

⑨Tightenthedrainplugsecurely・Add

ercaptodrainoffenglneOil．

⑲Runtheengineatidlerpmforafew minutesbeforeshuttingitoff・Make

Surethereisnooilleakagefromthe

Carefu11yremovethedrainplug・

filterordrainplug． ⑪About15minutesaftertheengineis

④After making sure the oilfiLteris

Shut off，Check the engLne Oillevel

⑨Slowly100Sen the drain plug and

drained completeLy，remOVe the fi［ter with a fi］ter wrench．Pay attention to oilspi filter．

ing from the

L26・L32 ⑤Wipe the filter mounting surface

CLean．ApplyathincoatofenglneOil tothe ○ −rlngOfanewfilter．

⑥ScreinthenefiLtersothatthe ○ −rJng COmeSln COntaCt With the

Sealsurface．Thentightenitanother l／2to3／40faturnbyhand． L34・L39

andif needed，add oilto the SPeCified［evel．

ForengLneOillevelcheck，SeePage lO5．

Checkelectricwiringandfu＄eS Checkthe wirlng Ofthe battery，Starter motor，and aLternator，the battery

terminals for100SeneSS，and wirlng

ShieJds for damage．1f a broken or Shorted eLectric wireis found，COnSult

yourlocalTCMdealer・Checkalsothe fusesforproperinsta ation・

（Note：tWOOilfiItersareprovided．）

⑦Loosen the center bolt and remove thefiLtercase，element，SPr］ng，and

WaSher．Clean them with cleanlng Oil．The packings must be replaced With newoneswhenevertheengLne filteris disassembled and reas− Sembled． −115−

CheckbatteryelectroJytelevel The battery e［ectrolytelevelshould be between the UPPER and LOWER marks on the side face of the battery CaSe．0n L34and L39，aS a rule of

BUCKETB00M円N，

LEFT

thumb，the electrolyteleve［should be about 20 mm（0．79in）above the LOWER mark．

▲ WARMNG

Do not u＄e OPen fJame to check the battery electr01ytelevel．AIso do no ＄mOke since explosive

BELLCRANK BUCKET CYLINDER ROD PIN

ga＄eS are released from the battery・The batteryelectrolyteis ＄uJfuricacid，Which cau＄e＄SeVere burnsor bJindness． Do not getin eyes，On ＄kin or

C10thing．Jn caseofcontact，fJush

immediateJy with fresh water（tap

Water）．［f anyone swalJow＄elec・ trolyteaccidenta

腑一軒＼＼

Grea＄eJoadhand‖ngsy＄tem Pln＄，Cradlepln＄，and＄teerlng

cylinder pins For the location of grease fittings and

y，lethimdrinka thegreaslngPrOCedure，SeePage97．

BOOM BELLCRANKPIN

COPJOu＄amOunt Of waterimmedi− atelyandsendforadoctor． ▲ CAUT10N

Keepthebatterycasesalwaysclean； Otherwise you might not see correct level．

lfthelevelis10W，adddisti

edwateror

Purified water．Do not overfiH．Make

Surethecapsaretight．

（tobecontinuedtonextpage）

ー116−

BOOM FRAME PIN．RIGHT …二二

）OM FR AME

N，LEFT

CYしINDER PIN

亡−こ≧＝

117

L32・L34・L39

①Loosen the alternator bracket

adjustmentnutand bottom but，and movethealternatorproperly．

ChangeenglneOil See

50HRS．

forenglneOilchange．

②lf the be［t deflectionis toolarge，

100SenthenutAandtightenthenut B．After making sure the specified fan belt deflectionis obtained， tighten the nuts A and B and the bottomfittingnut．

ChangeenglneOi＝ilter See 50 HRS・ for englne Oilfilter Change．

Checkfan beJtsfortension Check the fan beJts for tension and

damage．

The fan belt tension should be checked

by presslng midway on the span by a

fingerpressureofaboutlOkg（221bs）， as shown below．

Adjustment procedure L26，PositionA

①Loosen the adjustment nut and bottom fitting nut．Move the alternatortoaproperposition． ②Aftermakingsurethespecifiedbelt

deflection js obtained，tighten the adjustment bolt and bottom fitting nut．

L26，Po＄ition B

O Loosen the 4 fan pulley mounting boJts and10Ck nuts，and turn the adjustmentbo［tproperly．

②Aftermakingsurethespecifiedbelt

defJectionis obtained，tighten the4 mountingbo［tsandlocknuts．

−118−

（tobecontinuedtonextpage）

Afteradjustingforthespecifiedtension range，runtheenglneatidlingrpmfora

②Releasethe rubberba＝tosuchthe

few minutes・Shut off the englne and

③Keepingthehydrometerintheouter CaSefromtouchingtheinnerwa of

liquidintotheoutercase．

Check the fan belt tension agaln．1f Satisfactory，tighten the bolt and nut

the outer case or bottom（SuCtion

SeCure［y．

tube），Wait untilbubbLesin the

electrolyte disappear． Read the hydrometer．

Weak belt tension will cause the

malfunction of the alternator or fan， resulting Lnan underchargedbatteryor OVerheatedengLne．

④use the same procedure as steps （Dthru（彰tocheckallthece s．

Too strong belt tension w川 cause a

Adju＄tingspecificgravity lfthe specific gravitylS10Werthan the SPeCificvalue，itisneededtoadddilute

damagedpuJJeyorbrokenbelt．

Replaceanybeltwhich hasgoneslack OrShowscrackswith a newone．

For replacement，COnSult yourlocal TCM deaLer．

Mea＄urlng＄PeCificgravity

Sulfuric acid．For the addition of dilute

hydrometer）

dealer．

（in the case of using a suction

Sulfuric acid，COnSult your10CalTCM Thespecificgravityofelectro［ytevaries With the temperature．1t also drops as

CheckbatteryeIectroLytefor specific gravity The normalspecific gravity of electro−

the battery djscharges．ln particular， the specific gravity of electrolyte is apt

todroplnCOlddistricts．Careshouldbe exercised to prevent the electrolyte fromfreezlng；Otherwisethebatterywill bedamaged． To prevent the freezlng Of the battery electrolyte，the addition of electrolyte Should beperformed beforestarlngthe

［yteisl・280when the temperature of

theliquid js200C．Seethe conversion table gNen below when the tempera− tureis otherthan200C．

For example，if the hydrometer reads l．250 when the temperature of the eLectrolyteis50C，the specific gravity COrreSPOnding to the temperature of

day sworkorshift．

Greasecenterbearing＄and

200Cisl．240．This valueis10Werthan

thespecifiedvaluebyO．040．lnsucha ①squeezing the rubber ball，insert CaSe，itis necessary toincrease the the suction tubeinto the battery SPeCificgravityoftheelectrolyte． electrolyte．

PrOPeller＄haft＄

For grease fittjng Locations and greaslngPrOCedure，SeePage97． ln addition to greaslng，Check the

mounting bolts of the connections for looseness・

−119−

（tobecontinuedtonextpage）

Changetorqueconverterand

transmissionoilandfi［ter（in− 1inetilter） （initiaI250hr＄．Only）

▲ WARNING

Do not change oil immediately after the englneis ＄hut off or When the oiltemperaturei＄high；

Otherwiseyou can getyour hands burned．

①wipe the drain plug and areas

Thein・line filter can easily be Changed with the Loader articu一

O Put an oil receiving pan under the drain plug．S10Wly turn the pIug to

aroundit clean．

Iated（fu［lturn）state・Make＄ure

therei＄n00nenearthecenterpIn

beforearticulatingthe［oader． Before changlng Oil，＄hut off the

englne，aPPly the parking brake and b10Ckthewhee［s． ー120−

drainofftheoil．

⑨usingafi［terwrench，S10Wlyturnthe in−Jine fiIter and remove．Use care

to prevent oiIfrom spilling．Use a receivlngPanandashoprag．

④After draining the oil，reinsta‖the

⑦Add new oilto the specified［evel． Run the englne atidling rpm for a

⑤Applyathincoatoftransmissionoil

few mjnutes．Make sure thereis no

drainplug．

to the sealof a new filter and

tighten it until the seal surface COmeSin contactwith the base．

OjIleakagefromthedrainplugorin− 1ine fi［ter．Checkthe oillevel．Foroil

Checkprocedure，SeePagelO9．

⑥Then，givethefilterl／20faturn． Changeaxleoil（initia1250hrs．

0nly） ChangeaxleoiL（initia1250hrs．only）

▲WARNING

Before changlng aXle oil，make

Sure tO：

①wipe the drain plug and areas arounditc［ean．

・Pu‖ the parkjng brake hand knob．

・Setthe10adhandlinglever10Ck． ・Setthe＄afetylinkontheframes． Be sure to wear a hard hat．1f un−

avoidable to work under a rai＄ed

②putareceivingpanunderthedrain P［ug．Slowly turn the drain plug to drain offoil．

⑨After draining oilcompletely，aPPry

LOCTITE5720n the entire periph− eryofthedrainpluginthethreaded

area and reinstall．

10ad handling means，take neces− Sary mea＄ure＄tO PreVentit from dropplng．Seepage6．

ー121−

（tobecontinuednextpage）

④Addoilthroughthefi

erporttothe

SPeCifiedlevel． ⑤CLean the oi［dipstick of the filler

Plugwithacleanshoprag． ⑥Reinsert the dipstickinto the plug hole，aPP［ylng the plug to the plug

▲ CAUT10N The procedure for measurLng the oil levelvaries with different10ader models． Seethetable below．

Seat On the filler port．Takeit out andchecktheoillevelbyexaminlng

Model Frontax［e Rearaxle

the oilsticking to the dipstick・The

L26 苛。r。。ニ． 苛proper

levelshould be up to the mark on thedipstick． ▲ CAUT10N It takes time for the oil to spread through the system・Do not try to

travelthe10aderimmediately after installing the filler plug．Wait for

L32

雁。．。。。． 苛。．。。e

about20minutesbeforestarting． ⑦Reinsta＝the fi erplug and run the loader for a few minutes．Shut off

the englne and make sure thereis nooilleakage．

L34 L39 ⊂＝ ＝Proper ［＝： ＝Proper

Note：On L34and L39，the proper oil

▲CAUT10N

levelrangeisfromthetipofthe

Before removIng the fi er plug，WIPe the plug and areas aroundit clean・

dipstickto the first mark on the dipstick．

Especiallycleantheplugseatonthe

filler port．Before reinstalllng，aPPIy

LOCTITE572 on the entire periphery

of the drain plug in the threaded

area．Usecaretopreventdustordirt

fromenterLngthesystem． ー122−

Grea＄eWaterPumPbearlngS （L260nly） Forgreas］ngPrOCedure，SeePage97・

▲WARNING

Before trying to do thi＄SerVIClng， make＄ure the englneis shut off；

Otherwise you might become entangledinrotatingpartsLikethe fan，fanpulley，Orfanbelt．

CleanaxLehousIngairbreather The axle houslng airbreatheris found OntOPOfthe middle partofeach axle・ Clean both the front and rear axle

houslngairbreathersatthesametime・

②putacoveronthemountingar甲Of the air breather to prevent forelgn matterfromenteringthesystem・

（彰B10W the air breather with com− PreSSed air to cleanit・Lfitis

SeVerely contaminated，WaSh with Cleanlngfluid．

▲WARNING

Before trying to clean the air breathers，makesureto： ・Pu the parking brake hand

▲WARNING

When cleaning with compres＄ed air，be＄uretOWearSafetygla＄＄eS・

knob．

・SettheLoadhandlinglever10Ck・ ・Setthe＄afetylinkontheframes・

Retightenwheelb01ts

kgf・m）（570ft−1bs）

matter from entering the system Whenreinstallingtheairbreather・

Be＄uretOWeara hard hat．

Check the wheelbolts for100SeneSS

andretightenany］00SeboLt． Tightening torque：773 N・m（78・8

④Use caution to prevent foreign

Changetorqueconverterand

①Wipetheairbreathermountingarea transmissionfilter（in−1inefilter） andarounditclean．

Forthe procedure，See

Page120． −123−

250HRS・

on

⑤Beforestartingtheengine，bJeedair

OutOfthefueJsystemandwIPeany SPiltfuel．

Cleanfuel＄trainer

Wipe any spilt fue［・It wiH cau＄e fire hazards．

Bleedairoutoffuel＄y＄tem

fuelstraineriscleaned，Orthefue）filter

StOPSandthediskishardtopump・ On L32・L34・L39，100Sen theinJeC−

is repJaced with a new one，bIeed air OutOfthefuelsystem．

Wipe fuel＄Pilt around theinjec− tion pump c［ean and make＄ure

therei＄ nO fuelleakage after ＄tartingtheenglne・

Fuelleakage w‖ cause fire

hazards．

①Turn the starter ．

endofthevlny＝10Se． ②Turn the drain cock s10WJy to drain fueland sediment．

⑨After the fueL straineris drained， loosen the center bolt and remove

tion pump bLeeder screw slightLy andpumpthediskuntilfuelcomlng from the screw hole does not COntainairbubbles．

▲WARNING

thecaseandsprLng． ④wash the djsassembled parts wjth lightoitandreinsta them・

SyStem．

0n L26，100Sen the overf10W Valve On tOP Of the fuelfjlter，and pump the disk untilair spouting sound

Whenever the fueltankis drained，the

▲WARNING

②pumpthedisktobleedairoutofthe

①Loosenthefeedpumpbyturningits top（disk）counterclockwise・The

diskareawiIlbeliftedbythesprtng． −124−

③After air bLeeding，tighten the overf10WValveand b［eederscrew．

④Holding down the feed pump disk， turnit c10Ckwjse．Do not screwitin

forcibty．

Drainwaterandforelgnmatter fromfueItank DrainwaterandforeJgnmatterthrough thedrain cockofthefueltank．

⑥Afterfilterchange，runtheengjneat idling rpm for a few minutes and Checkthatthereisnofuelleakage．

Changefuelfi［ter

▲WARNtNG Wipe any＄PiIt fuel．1t wi

cause

fire hazards．

Cleanjointboltstrainer Clean theJOint bolt strainerincorpo− ratedin theinlet of the feed pump． Remove the joint bolt and take the strainer out of the bolt and wash it with

light oil．Reinsta themin the reverse OrderofdisassembLy．

▲WARNING Wjpe any＄Pjlt fuel．1t wi

cause

firehazard＄．

Note：The10Cationofthejointboltstrainervaries With different10adermodels． GASKET

▲ CAUT10N

Do not return discharged fuel back into the tank. For the disposal of discharged fuel，COnSult your10Cal

①wipe fuelfilter mounting area and

TCM dealer．

②usjngafiLterwrench，S10Wlyturnthe

areas aroundit cIean．

FUEL PIPE GASKET STRAINER JOINT BOLT

filtertoremove．UseareceivlngPan

①placeafuelreceivingpanunderthe

drain cock discharge port，and

loosen the drain cock to drain the fueltank．

②Afterdrainingthefueltank，tighten thedraincocksecurely．

OrShopragtoreceivefuelsp‖tfrom thefilter．

⑨Applyathincoatoffueltothesea1

0f a new filter and tighten untilthe

Sea［surface comesin contact with the base．

④Then，givethefilterl／2to3／40fa

turnbyhand．

⑤Bleedairoutofthefuelsystem．For theprocedure，SeePage124． −125−

GASKET I FUELPlPE GASKET STRAINER ノj ／ ／一

肇◎由甲 JOINT BOLT

CheckinjectionnozzJe（PreS−

Changetorqueconverterand

＄ure・＄PrayPattern）

tran＄mi＄＄ion oiland clean

If the injection pressure or spray

transmis＄ion screen Changeoil，refernngtopagesl16and

Patternisnotproper，10WenglneOutPut Or black smoke w州 result．1f the

120．

injection pressure or spray pattern is foundtobeimproper，COnSultyour10Cal

The screen should be cleaned after

TCM dealer．

addingnewoil）．

draining the transmission case（before

Grea＄eCenterhingebearing＄

④Addoilthroughthefi

erport！Othe

SPeCifiedlevel．Run the englne at idlingrpmforafewminutes．

Checktheoil［eve［，referrLngtOPage lO9．Make sure thereis no oil

leakage．

Cleantorqueconverterair breather The air breatheris10Catedinside the

Side pane［at the right side of the 10ader，at the top right of the torque

（upper，10Wer） For the location of the grease fittings and the greaslng PrOCedure，refer to

COnVerter．

Page97・

①Removethe4fitting boltssecuring thesuctiontube．

②Takeoutthetrainerand remove dust and fore［gn matter．Washit With cleanlng Ojl．［f the straineris damaged，rePlaceitwithanewone．

Whenever the straineris replaced， replacethegasketand ○ −ringwith newones，tOO．

⑨lnsta the strainer， ○ −ring and

gasket．Tighten the suction tube fittingbolts．

①wipetheairbreathermountingarea and areas arounditclean．

②cov戸rthemountingareatoprevent

forelgn matter from entering the SyStem．

③clean the ．

nated，WaShitwithcleanIngfluid． （tobecontinuedtonextpage）

−126−

▲ WARNING

When cleanlng With compre＄＄ed air，besuretowear＄afetygLasses．

④use careto preventforeign matter from entenng the system when reinsta＝ngtheairbreather．

ChangehydraulicoiJtankreturn tilter

▲ WARNING

Do not try to change the return fi［terimmediately after the englne is shut off or when the oi］

temperatureishigh；Otherwi＄eyOu Can get yOur hand＄burned．Wait about more than30minutes after

theengLneisshutoff．

①wipeareasaroundthecoverplate．

②useanoilreceiYingpanandshop rag to receive ollwhich would spiFl from the filter．

⑨Removetheboltsecuringthecover Plate．Removethe coverplate， ○ −

rLng，SPrIng，retainer，andelement． ④RepLace the element and ○ −ring With new ones．Wash the other

disassembled parts with cleamng O＝．

⑤Reinsta the fi［ter assembly with Care tO PreVent dust or forelgn matterfromenterlngthesystem． ⑥starttheengine．SlowJyoperatethe booms and bucket．Shut off the

englneandcheckthatthereisnooil leakage．Check the hydrau［ic oil tankforlevel．SeepagelO9．

WhenremovlngthefiJter，Oilmight f10W Out from the fiJter．Use a

recelV］ng Pan Or Shop rag prop・ erly．

Check10adhandlingsy＄temfor CraCksordamage Check the booms，bucket，OPtiona1 0ne−tOuChcoupler，andforkattachment forcracks，distortionandbends．

Check the hydraulic cylinders for COntamination or damage of the cylinder rod and oil leaks from the

Checkdoubleedge＄forwear （reversjbletype）

P［Plng COnneCtions．There are 5 The bucket edge is fitted with a hydrauliccylindersina‖：2forbooms，1 reversiblecuttingedgeorcuttingteeth． Check the cutting edge or teeth for forbucketand2forstee「lng．

Wear andinsta‖ation．1f the cutting edgeisworn，reVerSeit． （tobecontinuedtonextpage）

−127−

Reversing the reversible cutting edge

▲WARNING

Do not put your feet or hands under the edge；they might be Cru＄hedundertheedge．

①Lowerthebuckets10Wlyonwooden b10Cksasshown above．

（彰Removea theboltsandnuts・ ⑨Remove dust and dirt from the

fjttingsurface．

④RepLaceanywornordamagedboLts and nutswith newones．

⑤Turn the10aderorthe cutting edge 180OandreinstalLitonthebucket．

⑥Usethebucketforafewhoursand retightentheboltsandnuts・ −128−

・The LLCis pol＄OnOu＄． Never SWaL10Wit．

Checkturbochargerturbine Adju＄tValvecIearance

rotorforplayandrotation （every2000hoursoroneyearwhich

COme＄tir＄t）

COme＄first） Consultyourloca［TCMdealer．

（every2000hour＄OrOneyearWhich

The valve clearance needs to be

●lfit come＄in contact with the

adjustediftheenglneishardtostartor

englneknocks・ConsultyourlocalTCM

Changec001ant（LLC） （every2000hour＄OrOneyearWhich

dealer．

COme＄first）

Measurecompressionpre＄＄ure

When changlng COOlant，Clean the coolant circuit inside the engine and

（every2000hour＄OrOneyearWhich radiator as weH・ Coolant change eomestirst） Thecompression pressure needstobe measurediftheidJingstateis unstab（e Or the englne eXhausts black smoke． Consultyour10CalTCMdealer． Adjustinjectjngtiming

（every2000hoursoroneyearwhich COme＄fir＄t）

The injection timing needs to be adjusted if the engine exhausts black SmOke，COnSumeS muCh fuel，id［inglS unstable，Ortheenglneishardtostart．

ConsuItyourJocalTCMdealer． Tightencylinderheadandmani− fold

（every2000hour＄OrOneyearWhjch

Should be performed when the englne

Skin or cLothing，immediately Wa＄hit away with soap and Water．

・Keep open flame away．Do not

SmOkewhenhandJingit．

▲CAUT10N Thedisposa10fwasteLLCshouldbe leftto aspecjalistoryour10CalTCM dealer．

is cold・ Remove the radiator cap

S10Wlyanddrainoffcoolantthroughthe drain cockofthe radiator．

Use acoolant receivlng Pan Ora hose todraincockopenlng．

▲WARNING

Do not remove the radiator cap immediately after the engine is

Drain the subtankaswelland clean the inside． The subtank can be detached．1f detachment of the subtank is needed for coolant change or for any reason， removethe overf10W hose first．

＄hut off or when the coolant

temperatureis high．Hot coolant mightspoutouttocause a Ser10u＄ Per＄OnaJinjury．Before removing the radiator cap，make Sure the

C001ant temperature has Loosen the cap s10Wly

Steam tO eSCaPe．1t

dropped． to al10W is good

PraCticetousethickshoprag．

COme＄tir＄t）

Consultyour10CalTCMdealer． Checkcrankshaftdamper

（every2000hour＄OrOneyearWhich COmeSfjr＄t）

ConsultyourlocalTCMdealer．

▲WARNING

Your10ader u＄eS Long Life

Coolant（LLC）a＄

．

tion＄：

−129−

（tobecontinuedtonextpage）

Fillingwithco01ant Use the LLC．To maintain the anti−ruSt

effect of the LLC，the concentration of the LLCinthecoollngWaterShould be higherthan30percent．Coolingwater Which contains more than30percent LLC can be used for an ambient

temperature of higher than −100C （140F）．

Drainhydraulicoiltankand ChangehydrauJicoi［

▲WARNING

Do nottrytochange hydraulicoiJ immediately after the englnei＄ Shut off or when the oiltempera・ turei＄hjgh；Otherwiseyoucanget burned．

①pourcoolantuptothefillerneckof Make＄ure the oiltemperaturei＄ the radiator．

10Wbeforetryingtochangeoil・

②Add cooLant to bringlevelto the middle between the FULLand LOW

make suroto：

marksofthesub−tank．

Cleaningcoolantcircuit

③Let the engine run atlow rpm for about5minutes．

①CLosethedraincockoftheradiator． ④After checking that coolantlevelis normaland thereis noleak，C10Se ②Remove the radiator cap and fi［［it

Withtapwater．ReinstaIltheradiator

CaPandruntheenglneat10WrPm・ ③When draining off water whiLe

adding tap water，remOVe the drain cock and pour water into thee radiator，keeplngthequantityof jn and

out

waterthe same．Continue

untilcJean water f10WS Out Of the drain cock．

④when a specia［cleaning agentis used，refertotheinstruction manual issuedfrdmthesupplier．

thedraincocksecurely．

For LLC，See the heading

MAIN−

TENANCE OF C00LANT on page 136．

Checkaccumulatorforopera− tion，gaSleaks，Loosene＄＄Or

damage（SerViceandparking brakes） This check needs to be carrjed out

every2000hours of operation or one

⑤Aftercleaning，C10Sethedraincock year，Whichever comes first・Consult Ofthe radiator． yourlocalTCMdealer・

Changeaxleoi］ Refertopage121． −130−

When changlng hydrauIic oil， ・Lower the bucket on the ground

andshutofftheenglne

・Wear a hard hat when removIng

thedrainp［ug

・Turn the hydraulic oiltank cap slowly to escape pressure.

①prepare an ojJrecejvjng pan accordingtothetankcapacity． L26：801iters（21．1USgal） L32：951iters（25．1USgal） L34・L39：1201iters（31．7USgaL）

②Removedirtfromthedrainp］ugand areasaroundit・Turnthedrainplug S10Wly・Remove the drain plug，

Paylng attention to the flow of oil

fromthepJugho】e．Jfthepancannot hold the entire amount of oilat one time，reCeive the oilin divided insta］Iments．

⑨After draining oiL，Wipe the drain P［ugcleanandreinstaHit．

lt become＄eaSier to repJace the POC filter with the10ader articu・

Lated．Before turnLng the＄teerIng Wheel，make＄ure thereis no one

around the center pln．Before PrOCeeding with this work，make

Cylindermotionand10Ckstate．

Wheels．

insidebypresslngthelockknob．Check thedoorandknobforoperation．

the parking brake，and bLock the

①wjpe areas around the POC filter Clean．

②UsingafiLterwrench，SLowlyturnthe f‖ter．Use an oi（receivlng Pan Or

Shopragtoreceiveoilspiltfromthe

⑤start the engine and operate the

⑨Apply hydraulic oi10n the seal

川ter．

booms and bucket s（owly severa．

Surface ofa new fiJter．Screwin the filter until it comes in contact with

Sure thereis no oilleak．Check the OilLevel．Seepagel13．

the base．Then，tightenitl／100fa

times・Shutofftheeng［neandmake

Checkbrakedi＄kforwear（Ser・ Viceandparkingbrakes） ConsultyourIocalTCMdeaLer．

Starter key from outside．Check key

＄ure tO Shut off the englne，aPPly

④Addo‖throughthefiLLerporttothe SPeCifiedleveI．

Checkdoor10Ckforoperation Theleft−Side dooris10Cked with the

turn．

④Afterreplacement，runtheengjpeat

idling rpm to check that there is no Oilleakage．

The right−Side dooris10Cked from

Checkwind＄hieldwiperfor OPeration Check the windshie7d wIPer for proper OPeration．Lfthefrontorrearwindshield CannOt be sufficiently cleaned by the

WIPer，rePlace the wIPer blade with a neWOne．

Checkwindowwasherliquidfor spray condition Check that cJeanmgJiqujdisJn）eCted from the nozzle properly，lf not，Check theleanlngliquidleveland the nozzLe

forc10ggLng．

ReplacePOC（Pi10tOperation Contr01）oil川ter

▲WARNING

DonottrytoreplacethePOCfilter immediately after the engine is Shut off or when the oiltempera・

tureishigh；Otherwiseyoucanget yourhandsburned．

−131−

MAINTENANCEOFAIRCONDl一 丁10NER

▲CAUT10N

The air conditioner of your loader

Clean the condenser fins with tap 6 months Body Water．1f severely contaminated，uSe a Check the switch panel，unit，and SOft brush．Do not use a hard brush； COndenser forinsta‖ation，and hoses Otherwisethefinsmaybedamaged・ fordamage． Piping

6month＄

usesa newtypeof refrigerant HFC・ 134a．1tcannotuseCFC−12（R−12）in PJaceofHFC・134a・Rememberthat

damage．

the compressor，COndenser，COm−

1fanyptplngCOnneCtionsarecontami−

PreSSOr Oiland ○ −nng are nOt

interchangeable between old and new models．The new refrigerant

Check the pIPlng for deformation or

Compre＄＄Orandpulley 12 months

Check the compressor forinstallation，

nated with oil，it may indicate refrigerantleakage・Checkforleakage Withagasleakagedetector・

HFC．134a does not destruct the

lf any refrigerantleakageis found，

OZOnelayer．

repalr Or rePlace necessary parts

TheairconditionerisoptionaJ．

Donotretightenthepiping・

andtightentothespecifiedtorque・ Condon＄er

6 months

▲CAUT10N

lf any defect js found during Checking，COnSult yourJocalTCM dealer．

At the beginnlng Of each operation SeaSOn，Checktheairconditionerthatit is ready for operation.

Lfitis to be out of service for a10ng Period of time，OPerate the apparatus OnCeaWeektopreventoilstarvlng．

ー132−

OPeration and gasIeaks．AIso check thepulleyforoperatingnoise・

V−belt

6month＄ Check the V−belt for tension and

Switch operation

12 months

Operatetheswitchestochecktoseeif

damage・Thebeltshouldhaveaproper they operate normally．Combine sev− defLection midway on the span when PreSSed by a finger pressure of about

lO kg（22．11bs）．1fthe V−beIt needs to

eral combinations of functions for

Checking．（Seepage41．）

be adjusted in tension or to be replaced，COnSult your LocalTCM

▲WARNLNG

Before checking the refrigerant

leve［，make＄uretO： ・Applytheparkingbrake

・Setthesafetyljnkontheframes ●Blockthewheel＄ ・Settheloadhand［ingleverlock．

dealer．

① Proper

○

Refrigerantf10WCOn− tainsalmostnobub− bles．

Refrigerantf10WCOn− tainsnobubbJes．

0verf川ed

Refrigerantflowcon−

⑳ Checkrefrigerantlevel

lmproper

tainsbubblesinsucces− S10n．

6month＄

Withtheenglne runnlngatmiddle rpm， PlacethefanswitchintheHlmode，the temperature Lo switchin thelowest POSition，the airconditionerswitch ON， the ventilatjon controIswitch OFF，and

thedoorfu yopen．

Checkthe refrigerantlevelthrough the Sightglassontopofthereceiver．

（tobecontinuedtonextpage）

−133−

The occurrence of air bubbles

Airfi］tersforlNDOOR airand month OUTSlDE air

Observed through the sight glass

A contaminated or c10gged filter will

Varies with the weather or the

cause a low air volume and poor

▲CAUT10N ambient temperature．1fyou find any troubIe with the refrigerant or you thinkthatthe refrigerantlevelis10W， COnSultyourlocalTCMdealer． Receiver drier

6 months

The receiver drier removes water that

might be containedin the refrigerant． Forelgn matterCan be removed bythe

Cleaning procedure When uslng COmPreSSed air，directit from underside．When washing the filters with water，itis recommended to getaspareoutsideairfilter．

COOljng efficiency．Clean the filters at lmmerse the filter in a water bath Periodicintervals．1f your10ader works containing neutral detergent for about in a sev？re WOrking e

30 minutes．Rinse the filter we

with

Cleanthefilterseveryweek．

Water and dryit compIetely．Reinsta the filter．

▲WARNING

For cleanlng the filter，read the lnstructionManuaLforthedetergent．

．

When cleanlng With compre＄＄ed air，Wear＄afetyglasses．

filter．You can check the flow of the

▲ CAUT10N Do not use brushes；Otherwise the

refrigerantthroughthesightglass． When checking the refrigerantlevel，

fiItermightgettorn．

Check also the receiver drier for insta ation，the fusibIe plug（Safety

Replacethefilterwithanewoneafterit has been cleanedlO times．1f the filter is found to be torn，rePlaceit with a

device） and pressure switch for COntaminationbyoil．

neW One．

Steam cleaning

▲ WARNING Do not u＄eSteamforcleanjngthe COmPre＄＄Orandreceivertank．

The ho＄e Can ruPture due to an increased refrigerant ga＄ Pre＄・ Sure．

ー134−

MAINTENANCE OF BATTERY Keepthebatteryalwaysclean．

・A dirtybatterycasewilJhamperyou from reading the electrolyte［evel PrOPerly． ・A dirty battery case w川 makeit

difficult for you to check the battery electrolytelevelcorrectly．

▲ WARNING To cLean the battery ca＄e，uSe a WetC10th，nOtadryone；Otherwi＄e

POSSibte devetopment of static

eLec・tricitymightcau＄eeXPlo＄ion． ・EspecialIy keep the top of the

battery clean．Make sure to close

thecapssecurely． ・Apply grease or vaseline to the terminal board to prevent the OCCurrenCe Of sulfation（the white CrySta ization of su［fate）at the batteryterminaLsL Securebatterycaseinplace ・Loose battery case bolts might CauSe the battery terminaLs to come Offdueto vibration oftraveling，thus leading to fire hazards．Make sure thebatterycaseissecured．

Battery electrolyte

Willdeteriorate，thus shortening the

▲WARNING

・lnpartjcuJar，SPeCialattentionshould

The battery electrolyte contain＄ dilutesu］furicacid．

1ftheelectrolytecomesin contact With the skin（hand，face or eye）， WaSh′it off thoroughty with fresh Water（tap water）．1t might cause ＄eriou＄burInS Or blindness．

1f you swa owit，drink a10t Of Waterandgetmedicalattention・

Keepthebatteryelectr01yte leve］inanappropriaterange ・The water content ofthe electrolyte decreasesduringthecourseofuse・ Add dist‖ed or pure water as neCeSSary・

● The addition of distilled water or

Pure Water Should be performed

before the day s work or shift・lf disti edwaterorpurewaterisadded after work when the ambient

temperature js［ow orin a coId reg10n，the specific gravity of the etectro］yte might drop，1eading to a frozenelectro［yte．

If the electrolyte level drops belowow the specified Level，the po［e pLates −135−

batteryservicelife．

bepaidtotheeIectrolytelevelinhot

reg10nS because the water content in theelectrolyteisapttoevaporate quicklyathightemperatures，

Specificgravityofelectrolyte ・Thereis no need toworryaboutthe SPeCific gravity of the battery

electroLyte as far as the battery ts used at a constant temperature and doesnotsufferelectrolytedepletion．

・However，aS the ambient tempera−

ture for the electrolyte temperature

for the electrolyte temperature） Varies，the specific gravity of the e［ectrolytea［sovaries・lnparticular，

the temperatureisIow，the specific gravity of the electrolyte drops easily，and might freezeif the

COnditionofbatterychargeislow・ ・To keep the condition of battery

Charge high，let the englne run at ］owrpmforabout5minuteswitha

thelightsoff，beforeshuttingitoffat theendoftheday

swork．

・The norma［specjfic gravity of the eIectrolyteisl．280at200C（68OF）・ ・lf the specific gravity of the elec−

trolyteis needed，COntaCt a battery SPeCia［istoryour］ocalTCMdealer・

MAINTENANCE OFCOOLANT Use cooling water containlng an al［−

USE OF COOLANT

SeaSOn COOlant havlng anti−ruSt and

The concentration of the coolant in the

anti−COrrOSive additives．

cooling water should be more than 30 PerCent tO PreVent the freezlng Of the COOllng Water． Change the cooJant every 2000 hours or every year，

COOLANT

▲ WARNING

Whichevercomes first．

▲ CAUT10N lf the coo［antis not available，yOu

mayusetapwatera10ne．Donotuse river water or well water for this

PurPOSe；Otherwise the englne Or radiatormightbedamaged．

Coolantisflammable．

When an ambienttemperature be］ow OOCor320FisanticJPatedatstarting，

Keep away from open flame when handling the coolant． Do not

make sure to add antifreeze into the COO＝ngwater．

SmOke． 1tis poisonous．Neverdrinkit．1f you swallowedit accidenta y，

induce vomiting immediately， WaSh your mouth，drink a10t Of

CONCENTRAT10N AND CAPACITY

Water．

The coolant should be stored in a

PrOPer COntainer and securely CaPPed． Keep out of reach of Children．Make sure the container

isproperlymarkedaccordingtoa［l Jocalrequirements．

Unit：liters（USgaL） 30％

40％

50％

Water／COOlant

Water／coolant

Water／coolant

L26 31．15／13．35（臥2／3．5） 26．7／17．8（7．1／4．7） 22．25／22．25（5．9／5．9） （total：44．5Corll．8U．S．gaL） L32 40．95／17．55（10．8／4．6） 35．1／23．4（9．3／6．2） 29．25／29．25（7．7／7．7） （total：58．5Cor15．5U．S．ga［） L34 （total：77Bor20．3U．S．gal）

53．9／23．1（14．2／6．1） 46．2／30．8（12．2／8．1） 38．5／38．5（10．2／10．2）

L39 （totaI：77Cor20．3U．S．gal）

53．9／23．1（14．2／6．1） 46．2／30．8（12．2／8．1） 38．5／38．5（10．2／10．2）

Ambienttemperature atstarting

morethan−100C Or23．80F

morethan−250C Or8．80F

morethan−100C Or−6．20F

The concentration should be selected properLy according to the ambienttempera− tureatthetimeofstartingtheloader． −136−

MAINTENANCEOFTIRES AND WHEELS

▲ WARNING

AIR VALVE AdamagesajrvalvewiJIcausethetire

WHEELS

PreSSure tO drop（leak）．Make sure to

left for a Long period of time，they wi

Tires are one of the mostt

Check the air valves． Remember to

Wheel10ader；they ＄uStain the Weight of the（oader，tran＄mit the

leakagewi result．

important components of the

install the valve cap otherwise air

Do notleave mud or feces on tires．1f

eatinto tire rubber to cause cracks， thus resultingln an aCCident．Waste away mud or feces at the end of the day swork．

driving force and braking force，

▲WARNING

a eviate shock＄ from the road Surface，and heJp theJoader to

Thedisassemblyofatireorwheel require＄ SPeCial＄k‖．Ask a

turn．

Neglect of the maintenance of the

＄PeCialist or your10CalTCM

tireswi Jeadtopoorperformance

dealer．

Ofthe Loader．Aflattire can cause

SeriouslnJuryOrdeath．

Forhandlingtires，SeePageS64−66．

TlRE lNFLATlON PRESSURE The tire inflation pressure must be as SPeCified，nOttOOhighortoo10W．

Seepage64．

TIRE DAMAGE Checkthe tires fordamage，eSPeCially forcracks・Replaceanycrackedtireas SOOnaSPOSSib［e．

TlRE WEAR Checkthetiresfortreaddepth，uneVen Or undue wear．Theloaderwith aworn

tire will not be able to get sufficient drivlngOrbrakingforce．Seepage66．

−137−

PERlODlCAL REPLACEMENT OFSAFETYPARTS ln order to perform safe operatjon， importance of the preventive mainte− nance of the 10ader cannot be OVeremPhasized．Especially，the parts

listed in the table on the right must be repJacedperiodicaLLysincetheyarethe mostimportantpartsforsafeoperation Oftheloaderandsafetyoftheoperator． Moreover，although these safety parts areljabIeto deterioratein the course of

time，itis difficuIt to determine by Ordinary maintenance operations Whether they are beyond their respec− tive servicelimits．The safety parts

must be replaced with new ones when

their respective service［imjts have been reached，eVeniftheirappearance

isingoodcondition．

For replacement parts，be sure to use genuine TCM parts.

Safetypart亭tObe Replacement rep】a￠edatperiodic interval＄

interval

every 2 years

Fuelhose

Brakeva暮verubber PartS

eVeryyear

Accumulatorrubber PartS

eVeryyear

Wet brake piston

every 4 years

D−「ing

every 2 years

Brakehose

Steering cylinder every4years

PaCking，Seal， 0 −rlng

SteerlngCylinder

every 2 years

hose

Boom cylinder hose （tailside）

every 2 years

Bucketcy＝nderhose every2years tailside （）

−138−

lf any defectis foundin any of these PartS，it must be repaired or replaced With a new one，eVen before the predetermined replacement period is reached． Lt should be remembered that the re−

Placementofsafetyparts mustbe per− formed at the user

s risk and cost and

thatit has nothing to do with the re− Placement which would arise from a WarrantyCLaim．

LlST OF LUBRlCANTS ▲cAUT！ON ●DonotmlXlubricantsofdifferentbrands；OtherwisetheperformanceoftheloadermightbeadverseIyaffected・ ●Localrefinedoilsandcoolant，Oranti−freezedonota owforthesameoperationperiodsdesignatedinthismanual・ Somemustbechangedmorefrequently．

●Mu．ti−ViscosityoilsaIIowawidertemperaturerangeforoperationbutmustbechangedmorefrequentlyastheadditivethatprovidesth multi−Viscositygradua■lydeteriorates■owenngtheviscosity・Degradationofviscosityatthehighertemperaturescanbeverydetrimental tothehydraulicsystem

Engine Crankcase

Prevailing Ambient Temperature

Lubricantto

Section

beUsed

00C（320F）＆Above

BrandofLubricantSpecified Texaco Mobil

Grade of Lubricant

Shell

Esso

SAE30CD RimulaXoil SAE30 MobilDelvac1330 S

EngineOil 00C（320F）to−250C（−130F） SAElOWCD RimulaXoiI 10W MobilDelvac1310 10W RPMDe103000il 10W ExxonD−310W

HydraulicOilTank Brake Wear−reSistant HdraulicOil T250C（−130F）＆Above ISO VG32 or SAElOW （） 00C（32OF）to−250C（−130F） SAElOWCD Transmission EngineOil

Mobil Delvac 5W−20

y

Axle

Gearoil

−10CC（−14OF）＆Above

Tel山SOi132

SAE90

RandooiLHD32 Nuto−H−32

Mobil lube HD80W−90

−100C（−140F）to−25OC（−130F） SAE80W

MobilgreaseJL（2），

No「mal

Albania

Temperature Use LithiumBaseMulti−

Consistency Number：

PurPOSeGrease Greasefitting

MobilDTE24

Mobilgrease77（2）， Mobilux（2） MobituxEP（1，2）

MultifakEP（1，2）

NしGl

Low Temperature UseLithiumBase Multi

No．lor2

−PurPOSe

greaseRA（2）

Beacon325（2）

MobilithSHC15

Grease Radiator

FueITank

LongLifeCoolant

−100C（−14OF）＆Above GLYCO−SHELL

Di山tion：30％

−400C（−400F）＆Above

Dilution：50％

MobilLongLife Cooねnt

AF ENGlNE COOLANT

ESSOLON（〕 LIFECOOLANT

FUELRECOMMENDATJON−DIESEL Usedieselfuelat40cetaneratingorhigher． Suitableareallusua［dieselfueIsinlinewithSAENo．2−D，BSClassA−1，andDIN51601・

SAE（SOCIETYOFAUTOMOTIVEENGINEERS） BS（BRITISHSTANDARD）

DIN（DEUTSCHEINDUSTRIENORMEN）

（Note）TheL26−L39areequjppedwithanenginewithaturbocharger・TheenginecrankcaserequiresCLassCDengineoilforlubrication・ −139−

OIL CAPACITY Unit：liters［USgal］ Front axle

Torqueconverter／transmi＄Sjon

L26

29【7．7】

L32

32【臥5】

L26

20【5．3】

L34

48【12．7】

L32

35t9．2】

L39

48【12．7】

L34

35【9．2】

L39

35【9．2】

Hydraulicoiltank（Brake） し26 150【39．6】（totaり 80【21．1】（tank）

Fueltank

」32 180【47．6】（total） 95【25．1】（tank）

L26

220【58．1】

L32

240【63．4】

L34

320【84．5】

」39

320【84．5】

L34 220【58．1】（totaり

0 0 0 1D ⊂〉

⊂〉

亡〉

O q o

L39 220【58．1】（total） 120【31・7】（tank）

0 0 0 0 0

O

120【31．7】（tank）

q 0 0 0 0

Jり。

Engine＝Crankease

（）

Rear axle

」26

36【9．5】

」32

32【8．5】

L34

48【12．7】

L39

48【12．7】

L26

14【3．7】

L32

18【4．8】

L34

21【5．5I

L39

21【5．5】

L26 44．5【11．8】（totaり 26．5［7．0］（radiator）

し32 58．5【15．5】（total） 40・0［10．6］（radiator）

L34 77．0【20．3】（total） 46．5［12．3】（radiator）

L39 77．0【20．3】（totat）

46．5【12．3】（radiator

−140−

TROUBLESHOOTJNG GUJDE dealer． Forcomp■jcatedcheck＄，rePa．r＄，andchangesunderJinedinthe＝RemedyHc01umnICOnSultyourlocalTCM

ENGINEANDALLIED PARTS

・Shiftleverinforwardorreverseposition

Engineishardtostartor doesnotstartwhenstarter

SWitchisturnedto

START．

Startermotorwon

trotate．

EngInedoesnotstop・

Erraticid＝ngspeed

Battery is dischargeded

Shiftintoneutral． Chargethebattery・

Low fuel levelel

Addfuet．

・Airmixedinfuelsystem ・lnJeCtionpumpornozzledefective ・EngJneisnotpreheated ・Keyswitchorstarterdefective ・Eng暮neStOPmOtOrOrreIaydefective Starter motor defectiveve

Bleedairoutofsystem．

・Starters叫tchdefective ・EnglneStOPmOtOrOrrelaydefective

Repatrorreplace． RepaIrOrrePIace．

EngIneOVerheats；COOlant temp．gaugeregistersinred

RepalrOrrePlace・

RepalrOrrePlace． RepalrOrrePlace・

RepalrOrrePlace． RepalrOrrePlace．

lnjection pump defectiveve

RepafrOrreP］ace．

・Airmixedinfuelsystem ・lnJeCtiontimlngandspraypatternimproper

Bleed air out of system.

RepalrOrrePlace．

●Lowcoolantleve10rIeaks

Addcoolant，RepalrOrrePIace・ Clean． Repairorreplace，Cleaninside．

Clogged radiator corere

area

Remedy

ProbabLecause

Problem

・C10gglnglnSideradiatororoilcooler ●Thermostatdefective

Radiator cap defectiveve

RepalrOrrePlace． Replace．

・V−beItlooseordamage ・C10ggedmuffIer

Adjustorreplace・

・Overloading

Reduce10ad．

Clean．

−141−

（COntinuedfromprecedingpage） Probtem

・］njectionpumpdefective Blackishco10rOreXhaust gaSeS

lnjection nozzle defectiveve ・LowenglneCOmPreSSionpressure ・C10ggedaircleanerelement ・Turbochargerdefective

COndition

RepalrOrrePLace． RepalrOrrePlace． Adiustvalveclearance． Cleanorreplaceelement． RepalrOrrePIace．

lnjection pump defectiveve

Bleedairoutofsystem． Repairorreplace．

・Jointboltstrainerclogged

C始an．

lmproper injection timingng ilmproperspraypattern

Adjust，rePalrOrrePlace．

・AirmixedinfueIsystem

Lowoutputunder10aded

Remedy

Probablecau＄e

・AircleanerelementcJogged ・Turbochargerdefective

RepalrOrrePlace． Cleanorreplaceelement． RepaIrOrrePLace．

Probablecause

Remedy

BODY ProbIem

・Parkingbrakeisapplied ●Transmissionoillevelislow

●Transmissionfuseb10WnOut

The10aderwon tstartor moveinaparticuIargear

Charging pump defectiveve ・ShiftJeverisnotsecurelyengaged ・CIutchinthatgearissIipplng ・TransmissioncontroIswitch（lever） defective，Wirebroken，OrPOOrCOnneCtion

−142−

Releaseparkingbrake． Addoiltospecifiedlevel． Checkandreplace． Checkandreplace． Operateshiftleverproperly． Checkandreplace． Checkandreplace．

（COntinuedfromprecedingpage） Problem

Malfunctionofdown−Shift SWitch

Transmission oil temperature gaugepointerregistersin redzone

Noisytransmission

●Down−Shiftswitchorwirlngdefective

Checkandreplace．

●Transmissionoi［Ievelis10W

・TravellngSPeedrangeisimproper Loader is abuseded

Addoiltospecifiedlevel． Useproperspeedrange． Use10aderproperly．

Clogged oil coolerer

Clean．

・Lowoilleve10ruSeOfimproperoil

Addtospecifiedleve10rChangeoil．

●Brokengearorbearlng

Draintransmissionandcheckfor

forelgnmatterinoil．Disassembleand Chanqeparts．

Noisydifferentia［orfinal reductiongear

●Lowoilleve10ruSeOfimproperoil ●Worngearordamagedgeartooth

Noorpoorbrakingactionis PrOducedbypresslngbrake Pedal

Worn brake disksk ・LowhydrauIicoil（forbrake）Jevel ・Useofimproperbrakeoil ・Airmixedinbrakeoilsystem ・WornD−ringofwetbrakepiston ・DamagedpipLngOfbrakeoilsystem ・Axlehouslngbreatherc10gged

Squeakybrake

Remedy

Probablecau＄e

・Useofimpropergearoil ・BrakehouslnggearOillevelislow ・BrakehousInggearOjldeteriorated ●Brakediskwornorhardened

−143−

Addoiltospecifiedleve10rChangeoil． Replacegear． Checkandreplace． Addoi［tospecifiedleveI．

Usespecifiedtypeofbrakeoil． Bleedairoutofsystem． ReplaceD−ring CheckandrepIace． Cleanbreather．

Usespecifiedtypeofgearojl． Addgearoil． Changeoil． Checkandreplace．

（COntinuedfromprecedingpage）

ProbabJecau＄e

Problem

Noorpoorparkingbrake effect

・MaLfunctionofstopvaIve Worn brake disksk

・Pi10treIiefvalvepressurelow

Remedy Repairorreplace． Checkandreplace． Cleaninsideorreplaceparts．

Replacepump． Addoiltospecifiedlevel． lnflatetiretospecifiedpressure． ・Lowtireinflationpressure ・Unevennessoftirepressureamongtires Adjusttoeventirepressure． ・MalfunctionofballnutinsidesteerlnggearCaSe Checkandreplace． ・Deterioratedperformanceofmainpump Checkandreplace． ・lnsufficientdischargefromsteenngpump Low oil levelel

Hardsteenngoruneven Steerlng

Toomanybubblesappearin hydraulicoil

LOw Oil levelel

Changeoil・ Addoi［tospecifiedlevel．

・Airmixedinoilcirculationsystem

Bleedairoutofsystem．

・Hydraulicoiltankfilterc10gged

Cleanorreplace． Addoiltospecifiedlevel． Replacepump． RepalrOrrePlace． Cleaninsideorreplace．

・lmproperqualityofhydrauIicoil

LOw Oil levelel

lnsufficient pump dischargege ●Malfunctionofcontro＝ink

Lowhydraulicpressure，S10W bucket／boomoperation

・ReliefpressureisJow（duetoadefective

Pilotreliefvalve） ・Useofimproperoi10rOilisdeteriorated

Checktypeofoilandchangeoil・

Main pump defectiveve

Checkandreplace． Checkhydraulicoiltankcapand replace．

・Cavitationinmainpump

BuckethasnaturaltiItor

boomshavenaturaldrop

・OilleaksfromhydraulichoseorpLPlng ・Sealswornordamaged ・CyJinderinnersurfacewornordamaged ●Defectivecontro［valve

・C10ggedre［iefvalveorcheckvalve −144−

RepalrOrrePlaceparts． Replaceparts． Correctorreplaceparts． RepalrOrrePlace． CLeaninsideorreplaceparts．

lNFORMATlON

INFORMAT10N

− lNFORMAT10N SPECIFICAT10NS NAMEPLATE＆SERLALNUMBER．…150 ENG］NESERIALNUMBER……………‥151

WRITEDOWNYOURLOADER DATAHERE −145−

SPECIFICATLONS

BucketCapacity：

Unit＝mm（in・）

2．6m3（3．4yd3）

︵ト．〇巴OSON

︵の．の○こ○の￠N

︵甲NOこOLりN

1．L ．† OperatingLoad：

TraveISpeed：

4160k！】（91731bs） 【fwd】

【rev】

34．Okm／h（21．1mph）36．Okm／h（22．4mph）

Gradability

250

MaximumTractionForce：

120．5KN（12500kg）（275631bs）

EmptyLoaderWeight：

13200kg（291061bs）

Englne： Model

NISSAND［ESEL

FE6T44

Dieselenglne Lightoi1

Fuelto be used： Total Displacement

6．925β（1．83USgal）

Ratedoutput：125KW（170PS）（167．7HP）／2200min￣1（rpm）

Battery：

12V，88Ah（5−hourrate）（2pcs．）

Tire（front＆rear）： Size：

20．5−25−12PR（tubeless）

lnflationPressure： Standard；280KPa（2．8kg／cm2）（39．8psi）

Dimensions are given for the standard loader with a reversible cutting edge bucket of 2．6 m3（3．4 yd3） CaPaCity．The ROPS cabi＄＄tandard equlPment．The SPeCification＄are＄ubjecttochangewithoutnotice．

ー146一

Unit：mm（in．）

BucketCapacity：

3．2m3（4．2yd3）

OperatingLoad：

5120kg（112901bs）

TravelSpeed：

【fwd】

【rev】

34・Okm／h（21．1mph）36．Okm／h（22．4mph）

Gradability

250

MaximumTractionForce：

159．9KN（16300kg）（359421bs）

EmptyLoaderWeight：

15600kg（343981bs）

Eng‡ne：

Model Fuelto be used： Total Displacement

NISSANDJESEL NE6T14 Dieselengine Lightoi1 7．412β（1．96USgal）

Ratedoutput：140KW（190PS）（187．4HP）／2200min−1（rpm）

Battery：

12V，88Ah（5−hourrate）（2pcs．）

Tire（front＆rear）： Size：

20．5−25−16PR（tubeless）

hfIationPressure： Standard；350KPa（3．5kg／cm2）（49．8psi）

Dimension＄are glVen for the standard［oader with a rever＄ible cutting edge bucket of 3．2 m3（4．2 yd3） CaPaCity．The ROPS cabis standard equlPment．The SPeCificationsare＄ubjecttochangewithoutnotice．

−147−

BucketCapacity：

Unit：mm（in．）

3．4m3（4．4yd3）

OperatingLoad： TraveISpeed：

5440kg（1199∈‖bs） 【fwd】

［rev】

34．5km／h（21．4mph）37．Okm／h（23．Omph）

Gradability

250

MaximumTractionForce：

186．2KN（19000kg）（418951bs）

EmptyLoaderWeight：

18900kg（416751bs）

Englne： Model

NJSSANDIESEL

PE6T44

Fuelto be used： Total Displacement

DieseJenglne Lightoi1

11．670β（3．08USgal）

Ratedoutput： 162KW（220PS）（217．OHP）／2200min−1（rpm）

Battery：

12V，108Ah（5−hourrate）（2pcs．）

Tire（front＆rear）： Size：

23．5−25−16PR（tube］ess）

lnffationPressure：Standard；325KPa（3．25kg／cm2）（46．2psi）

Dimensions are given for the standard loader with a rever＄ib［e cutting edge bucket of 3．4 m3（4．4 yd3） CaPaCity．The ROPS cabis standard equlPment．The SPeCification＄are＄ubjecttochangewithoutnotice．

ー148−

BucketCapacity：

Unit：mm（in．）

3．9m3（5．1yd3）

OperatingLoad： TravelSpeed：

6240kg（13759は）S） ［fwd】

【rev】

34・Okm／h（21．1mph）36．Okm／h（22．4mph）

Gradability

250

MaximumTractionForce：

191．1KN（19500kg）（429981bs）

EmptyLoaderWeight：

20400kg（449821bs）

EngLne： Model

NISSANDIESEL

PE6T44

DieseJenglne

FueIto be used：

Lightoi1

TotalDisptacement

11．670β（3．08USgal）

Ratedoutput： 195KW（265PS）（261．4HP）／2100min，1（rpm）

Battery：

12V，108Ah（5−hourrate）（2pcs．）

Tire（front＆rear）： Size：

23．5−25−16PR（tubeless）

lnflationPressure：Standard；325KPa（3．25kg／cm2）（46．2psi）

Dimen＄ion＄are glVen for the standard10ader with a rever＄ibJe cutting edge bucket of 3．9 m3（5．1yd3） CaPaCity．The ROPS cabi＄＄tandard equlPment．The SPeCificationsare＄ubjecttochangewithoutnotice．

−149−

NAME PLATE ThenameplateglVeSinformationabout

MACHlNE SERlAL NUMBER Themachineserialnumberisimprinted

MODEL，RATED LOAD，OPERATING

on theleft side of the front frame．1tis

animportant pleCe Ofinformation used for registration．Use caution not to damageit．

WEIGHT，and SERIAL NUMBERofthe loade「．

▲ NOTE

Usecautionnottodamagethenameplateandimprintedserialnumber・ Repairthe name plateifdamaged or peeled・Do nottryto modifythe serialnumberby Welding． When ordering parts or repa．ris needed，glVe uS yOurloader modeland seriaInumber・ Wrjte down yourloader model，loader serialnumber，and engIne SeriaL numberin the WRITE DOWNYOURLOADERDATEHERE columnonpage152． 一150−

ENGLNE SERIAL NUMBER The englne SeriaL numberisimprinted OntheLeft−Sidecylinderblock．

ー151−

Memo

WRITE DOWNYOUR LOADER DATA HERE LOADER MODEL

LOADER SERJAL NO． ENGINE SERIAL NO． LOADER NO． SUPERVISER，S NAME DATE OF PURCHASE

DEALER，S NAME WORKSHOP，S NAME PHONE

ー152−

Memo

＝ ＝ t ■ ■ ● … … … ■ − ■ ● ● ● ● ＝ ＝ ● ■ ■ ■ ■

● ● ＝ ■ ● ＝ … … … … … … … ■ − − ● ● ● ■ ■ ■ ■ ■ ■ ■ ■ ● ●

■ ■ ■ ＝ ＝ − … … … … … ■ − ＝ ■ ● ■ ■ ● ■ ■ ■ ■ ● ●

●

● ■

＝

＝

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＝ ‥ −

■

■

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−

■ ＝

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■

… ■ −

‥

■

■

− …

■

■

−

■

…

■

…

■ ■

● 一

●

■

−

−

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− ● ■

● ● ■ ■ ＝

−

■ ■

■ ● ● ● ● ●

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■ ●

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ー153−

No．0W−675AE lSSUED：JULY，1997

T（mUM臥NKICO，JD TRADINGOFFICE：

TELEX：）−23991TCMTOK A rightsreserved

97．7F．〜

15−5，Nishi−Shimbashil−Chome，Minato−ku，TokyolO5，Japan FAX：Japan3−35918152

○−0907030（TA−100）PrintedinJapan

7．MTOYOUMFnNKIC0．，LTD