TCM L13-2 L16-2 Wheel Loader Operation & Maintenance Manual OW-619AE - PDF DOWNLOAD

No．OW・619AE

Tq⑧

⑨『E［誠ロコ］⑨凹＆ 二三二二〒三二三二二三≡ユニ三二二二三二

WHEEL＿LOADt：R 色彪ヲ。β 色戊享β

A

lti＄there＄POnSibi■ityoftheOperator＆Supervjsortoreadandunderstandthis manual．

The［oader＄houldbeoperatedonlybyqualifiedoperators・

TCMCORPORATION

FOREWORD This Operation＆Maintenance Manua［was written to provide the owner／OPeratOr Withinformation

about the safe operation and maintenance of the TCM wheeJJoader．Read thjs manuaJthoroughly

and become completely familiarwith the Loader before uslngit．1fyou have any questions，See yOur dealer．

Due toimprovementsin deslgn，itis possible that the description contained herein may not COmPLetelyapplytotheloaderdeliveredtoyou． Beforeoperatingtheloader，besuretoreadallofthedecalsonthemachinewhichgiveadviceabout Safe care and operation of the10ader．Damaged or misslng decals should be replaced with new OneS．

ThisOperation＆Maintenance Manualmustbekeptwiththeloader． Safe operation means the operator must be qua．ified．A quaJified operator must have train．ng and

POSSeSSany requiredlicensestooperatethis machine，

tftheloaderistobeIeased，loanedorsoldtoanyone，thismanuaImustbewiththemachine・

Do not try to modify your10ader．1f any faiLure oraccident occurs due to modification of the10ader， Withoutpr［OrWrittenconsentbyTCM，yOu mightvoidyourwarranty．

This Operation＆Maintenance Manualuses the fol10Wlng Safety alert symboIs．When you see tho

Symbo］sinthetext，fo

owthesafetymessagetoavoidpersonallnJuryOrdeath．

FajJuretofo owtheinstructjonsinthemessagewi］lcauseaseriousaccidentordeath・

▲wARNING

FailuretofoIIowtheinstruction＄inthemessagemightcauseaseriousaccidentordeath・

A cAUT10N Failure to fo

ow theinstructionsin the message may cause persona］LnJury Or damage to the

10ader．

：Actionswhich are prohibitedordangerous．

CONTENTS SAFETY lNSTRUCTlONS DECALS（MACHINE SfGNS）． QUALIFIED OPERATOR AND REGULATlONS SAFETY COMPONENTS

．

．

STOF3JNG THE LOADER………． ……‖‖…‖‖…llll■ ．．．．……．．．．8 DAILY STORING LONG−TERM STORAGE OPERATING THE LOADER AFTER LONG−TERM STORAGE

OPERAT10N ．．． ． ． ． ……■ PrCTORIAL NOMENCLATURE……… ……． ，14 1NSTRUMENTS AND CONTROLS‖‖……‥ ．16 CAB，HEATER，AIR CONDmONER， AND RAD10

MAJNTENANCE

．．．

PER10DICINSPECT10N… SAFE TRAVELING

40

BREAK−1N PER［OD

45 BEFORE STARTING

BEFORE STARTING THE ENG［NE STARTING THE ENGINE

．

…

……q

SAFE SERVICING AND MAJNTENANCE ．．84 LOCATlONS OF FILLER PORTS ． ．．…．． ‥ 88 GREASE FITTING LOCATlONS……… ．．．．．．．．89 ENGINE COMPARTMENT ．．．

PERIODICINSPECTlON uST‖．．

……．． ……．■ …………

46 （EVERY DAY）CHECKS

92 94

47 50HOURS CHECKS 104 AFTER STARTING THE ENGINE‖…．，． …． 47 100 HOURS CHECKS 106 STARTING AND STOPPING THE 250 HOURS CHECKS 107 LOADER 500 HOURS CHECKS 111 TRANSPORTING THE LOADER．．．． ……… ． 1000 HOURS CHECKS 114 TOWING 2000 HOURS CHECKS 117 MEASURES TO BE TAKEN IN AN 4000 HOURS CHECKS 119 EMERGENCY MAINTENANCE OF AIR CONDITJONER… 120 HANDuNGIN COLD WEATHER ．．．．．．．…．．．． 56 MA［NTENANCE OF BATTERY． ．．．．．．．…． ……123 HANDLING TIRES MAINTENANCE OF C00LANT…………． ．．125 HANDLING ONE−TOUCH COUPLER MAINTENANCE OF TIRES AND （NON−HYDRAULIC AND HYDRAULIC WHEELS TYPES） PER10D［CAL REPLACEMENT OF LOADING OPERAT10N…… ， ‖…． …． − SAFETY PARTS SAFE LOADING OPERATION．．…．．． ………． 66 LIST OF LUBRICANTS BEFORE LOADING 01L CAPACITY DIGGING TROUBLESH00TING GUIDE，．．． …．．．………．．130

GROUND DJGGING（DIGG］NG ON DUMPING LEVELING BULLDOZING SNOW REMOVAL H01STJNG THE LOADER ADJUSTING BUCKET AUTO− LEVELLER

3 4 5 6 6 6 7 7 7 7 7 7

A LEVELSURFACE）

1NFORMAT10N……． ．…‖．‖………．……．…．．．…． ■

SPECIFICATlONS NAME PLATE＆SER［AL NUMBER． ‖‖‥． ．136 ENGINE SERIAL NUMBER…． ………………136

WRITE DOWN YOUR LOADER DATA HERE

SAFETY lNSTRUCTlONS

SAFETY lNSTRUCTlONS

This safety alert symbolis used forimportant Safety messages．When you see this symbolin this manual，fol10W the precautions glVenin safety message to avoid personal injury or death．

1tisimportant to abide by safety rules for your fellowworkersasweLlasyourself． The SAE J153 guidelines contain safety instructions for the operators of off−rOad working equlPment and agncu］turaltractors under the tit［e of

OPERATOR PRECAUTlONS．

The

POrtion of those safety［nStruCtions which apply totheoperationofwheel10adersispresentedon the pages that foILow．Read them carefuLly and foL10W theinstructions，

（SOurCe：SAEJ153．Revised，May1987）．

Reprintedwith permissionfromSAEJ153◎ 1987SopietyofAutomotiveEngineers，lnc．

Basic safetylnStruCtions are describedin pages that fo ow．Read them carefuHy and fo instructions．

ow the

This manuaL also covers ‖SAFE TRAVELING，t■ SAFE LOAD］NG OPERAT10N， and SAFE SERVICE AND MAINTENANCE

．Read them

Carefu y，tOO，and become famiLiar with your Ioader■s traveling，loading，and serviclng．Safety

jsyourbusjnessandaneLementofprofit．

The marking

On the pictures means actions

thatare prohibited ordangerous． The pictures have been drawn based on TCM■s medium−Sized whee．10aders．

SAFETY［NSTRUCT［ONS NOTE：TheiFlustrationsdonotnecessariIydepicttheL13−20rL16−2・Thesafetyrulesandcautionshoweverapplytoanymodel・

4．5 Remove aH100Se Objects storedin the machine．Remove allobjects which do not 3・1Avoid Joose fitting clothing，Joose or be10ngin or on the machine andits 3．PERSONNEL PRECAUT10NS： uncoverediong hair，JeWeJry andloose

equlPment・

臼膨折以断臥喝

PerSOnalartic（es． 3・2 Know and use the protective equlPmentthat

is to be worn when operating this10ader． Hard hats，PrOteCtive glasses，PrOteCtive Shoes，gloves，reflector type vests，reSPlra−

tors and ear protection are examples of typesofequJPmentthatmayberequired．

5．MOUNTJNG AND D［SMOUNTING

PRECAUT10NS： 5．1Use the recommended hand holds and 3．3 Do not rush．Walk，donotrun．

3r4 Know and use the hand signals required for Particular jobs and know who has the responsibilityforslgna‖ng．

StePS With atleast three points of support When getting on and off the machine．Keep StePS and platform clean．Face the access SyStem When climbing upand down．

4．OPERATOR−GENERAL PRE・

CAUT10NS： 4・1Jtisthe responsibilityoftheoperatorto read

and understand the Operators Manualand Otherinformation provided and use the COrreCt OPerating procedure．Machines Should be operated only by qualified OPeratOrS．

4．2 Wear the seat belt to maximize the

PrOteCtion capability of a ROPS（RollOver Protective Structure）canopy when the machineissoequ［PPed．

4．3 Do not permit riders on the machineifthere is no manufacturers designated place for a rider．

lsEENOT引 5．2 Do notjumpoffthe machine． 5．3 Do not dismount while the machineisin motjon．

4・4 Make sure that allprotective guards， CanOPleS，doors，etC．arein place and SeCure．

2

SAFETYINSTRUCT［ONS

NOTE：Thei［lustrationsdonotnecessarilydepicttheL13−20rL16−2．ThesafetyrulesandcautionshoweverappIytoanymodel．

6．8 Park the machine on level ground

6．STARTJNG ANDSTOPPING PRECAUT10NS：

Whenever possible and apply the parking device．0n grades，Park the machine with

thewheelsortracksecurelyb10Cked・ 6．9 Before（eavlng the operator s station，PJace machine or arein the machine■s path pnor the transmissionin the park position as

6．1Walk around the machine and warn all

PerSOnnelwho may be serviclng the

to starting．Do not start untila

personneL

areclearLyawayfromthe machine． SEE NOTE

SPeCified by the manufacturer，10Wer the equlPment tO the ground or putin the

locked position，disengage the PTO，Set theparkingdeviceandshutofftheenglne・ 6．10 Remove the starter key or disconnect SWitch key when［eavlng the machine Parked or unattended．

6．2 Check that the parking deviceis applied，

Place the transmissionin neutraL or park as

SPeCified by the manufacturer，and disen−

gagethe PTObeforestartingthe machine．

6．3 Adjust，SeCure andlatchtheseatandfasten theseatbeJt（ifprovided）beforestarting the

7．OPERAT（NG PRECAUTJONS：

machine．

6．4 Startandoperatethe machineonlyfrom the OPeratOrls station．

7．1Check brakes，Steerlng and other machine

6．5 Do not bypass the machinels neutral−Start SyStem．The neutral−Start SyStem muSt be

repairedifit malfunctions．

6．6 UseJumPer CabLes onlyin the recom−

mended manner．1mproper use can resultin battery exp10Sion or unexpected machine motion．

COntrOl devices in accordance with the

manufacturerlsinstructions prlOr tO Starting OPeration．0bserve allgauges or warnlng instrumentsforproperoperation．0peratealI COntrOJs toinsure proper operation．Jf any ma］functions are found，foHow the shutdown PrOCedure of paragraph6．9，and report the malfunction for reso］ution．

6．7 Do not operate the englnein an enc10Sed area withoutadequate ventiLation， SEE NOTE

3

SAFETY lNSTRUCTlONS

NOTE：TheillustrationsdonotnecessariLydepicttheL13L20rL16−2・Thesafetyrulesandcautionshoweverapptytoanymodel・

7．21f a failure that causes10SS Of controIsuch

7．10Watch for bystanders and never a

as steerlng，SerVice brakes or eng］ne OCCurS，StOP the machine［s motion as

ow

anyone to be under or to reach through the machineanditsequlPmentWhileoperating・

quickly as possible，foIJow the shutdown

PrOCedure of paragraph 6・9，and keep

machine securely parked untiJthe marfunc− tionis corrected or the machine can be SafeJy towed．

7．3 Understand the machine−s timitations and

keep the machine under control.

7．4 Drive the machine with care and at speeds COmPatibIe with conditions．Use extra Caution when operating over rough ground，

OnS）opes，andwhenturningthemachine・ 7．5 Note and avoid allhazards and obstructions SuCh as ditches，underground tines，treeS， Cliffs，OVerheard electricalwires or areas

Wherethereisdangerofaslide，

7．11SeIect a gear that willprevent excessive SPeed when gotng downhiLL・Do not coast downhill，

7．12When roading a machine，know and use

the signaling devices required on the machine． Provide an escort forloading Where required， 7．130n machines withindependently operated Wheelbrakes，Iock the brake pedats together when roading to provide equalized brake application．

7．14Use the recommended transport devices When roadingthe machine・

7．15Use the approved drawbar and／or attach−

ment point when uslng the machine for

7．6Carry10adsin recommended positions for maximum stability． 7．7 Nevertifttoadsin excessofcapacity． 7．8 Use the recommended machine baIlast and

COunterWeighting． 7．9 KnowandunderstandthejobsitetrafficfJow PatternS and obey fLagmen，rOad signs and Slgnals．

towtng．tf a cabIe or chainis used，keep

PeOPle away from the towline（See

ParagraPh8．12）．

8．MAINTENANCE PRECAUT］ONS： 8．1Do notattempt repalrS un］ess trained・Refer

to manuals and experienced repalr PerSOn− nelforhelp．

8．2Wear protective glasses and other required Safety equlPment When serviclng Or repalnng the machine・

8．3Wear gloves to protect hands when hand］ing cable・

8．4 Disconnect the battery before working on the electricat system．

4

SAFETY lNSTRUCTlONS

NOTE：Thei ustrationsdonotnecessari■ydepicttheL13−20rL16−2・ThesafetyrulesandcautionshoweverapplytoanymodeI・ 8．5 Avoidlubrication or mechanical with the machinein motion or

OPerating．1fthe englnemuStbe to make certain adjustments， transmissionin neutraL，aPPly device，PIace the equlPment

adj ustments the englne in operation Place the the parking

8．11Wheninflating tires，uSe a Selトattaching

in a safe

SPeed・Be sure the tow■ng maChine has

POSition，SeCurely bLockthe wheels and use extreme caution．

inflation chuck with remote shut−Off and stand clear of the tire．

8．12When necessary to tow the machine，do

not exceed the recommended towlng

Sufficient braking capacity to stop the towedload．1f the towed machine cannot

be braked，a tOWbar must be used or two tow■ng maChines must be used−Onein front pull■ng and onein the rearto retard・

Avoid towing overlong distances（See ParagraPh7・15）・

8．130bserve propermaintenance procedures・

8．14Whenever servIClng Or rePLaclng hardened PInS，etC・uSeabrassdriftorothersuitable

materiaL betweenthe hammerand pin．

8．15Keep the brakes and steer■ng SyStemSin good operating condition・

8．6Securely block the machine or any COmPOnent that may fallbefore working on

8．16Replace aLlmiss［ng，ilLegibIe or damaged Safetys■gnS・Keepa

safetyslgnSClean・

the machine orcomponent・

9．FUELHANDuNGPRECAUTLONS： 9．1Do not smoke or permit open flames while fuellngOrnearfuelingoperations・

9．2 Neverremovethefuelcaporrefuelgasoline engLne POWered machines with the englne runn■ng Or hot，Neverallowfuelto spi［］on hot machine components・

9．3 Maintain controlof the fuelfiller nozzle Whenfillingthetank・ 9．4 Do not fiL［the fueltank to capacity．Al10W 8．7 To prevent unexpected movement，Se− room forexpansion． Curely b［ock working elements when 9，5Clean upspi edfuelimmediately， repalrlng Or Chang］ng WOrking tooIparts SuCh ascutting edges・ 9．6Tighten thefueltankcap securely・Should

8．8 Never make repalrS On PreSSurized COmPOnentS，fluid，gaS Or meChanicaluntiL

the pressure has been relieved according to the manufacturer■sinstructions．

8．9 Use extreme caution when removLng

thefueIcap belost，rePlaceitonlywith the

OngLnalmanufacturer．s approved cap・Use

Of a non−aPPrOVed cap without proper venting may resultin pressurization of the tank．

radiator caps，drain plugs，greaSe fittings 9．7 Neverusefuelforcleanlng PurPOSeS・ OrPreSSuretaPS・Parkthemachineandlet 9．8 Use the correctfuelgrade forthe operating

it cooldown before openlng a PreSSurized

SeaSOn．

COmPartment・

8．10Release allpressure before working on SyStemls which have an accumulator・Use

−END−

a pleCeOfcardboard orwood to checkfor PreSSurizedleaksto preventfluid penetrat一 一ng the skin・Repressurize accumulators

With the proper gas according to manufacturer

s recommendations．

5

DECALS（MACHINESIGNS）

DECALS（MACHINESIGNS） A wARNING The operator must read the warnings on the10ader andin this manualbefore trying to OPeratetheIoader． There are three kinds of decals attached to the10ader＝OneS for operation of the10ader，OneS for

maintenanceoftheloader；and ones forsafety・Followtheinstructions on the decals・Damaged or

missJngdecaJsmustbereplacedwithnewones・AlldecalsareavailablefromyourdeaJer・

6

DECALS（MACHINESIGNS）

①HydraulicOilTank

②HydrauIicOiLTank

③LeftlnsideofEngineRoom

HYDRAUJIC OIL 266之9−1之24l

④EngjneHood（near muffIer tajJ Pipe），SidePanel（right／Left）

⑤EngineHood（nearradiatorcap）

Hotcoo］antwiLIcauseburn．

Donotopenradiatorcap

un川c00lor pres5urehas

decreased．

Andu5eheavy「aganytime CaPisremoved．5糾00−5之7引

⑥TopofGri

Support（right／left）

⑦Gri Support（right／left），

FrontFender（right／left）

⑧In＄ideofBatteryBoxCover（right／（eft）

Smoking，flames，SPark5，？rShorts wi［E cause battery explos［On．

⑨DeckPJateon FuelTank

FUEL

26629−12231

See Operation＆MaintenanceManyaI for emergency starting andcha「glng instructions．

Keep aIlmeta［away frorn terminaIs to avoid shorts．

⑬LiftingLugMountingArea（4points）

Battery contains suIphuric acid which can cause severe burns， lf acid touches skin or eyes，flush jmmedi∂tely with w∂ter and get medicalhelp．

Lift here toavoid machine accidents．

道 誓

7

DECALS（MACHINESIGNS）

⑪LeftSideofRearFrame ⑫LeftSideofRearFrame ⑬LeftSideofSeatMount ▲ CAUT10N Donotope帽te仙＄ma￠hinewithHi⊥o tr8nSmi与きionoverl川ed．

Never touch eng［ne and hydraulic equlPmentS．Thosecomponentshave been adjusted before factory Shipment．

Componentdamogemayo￠Cur． eh餌kHトLotransml＄＄lono kvel 叡enが∩モlowk仙．

OIL T EMP B EJOW −5℃ Check wlth tcoJD］slde

56920【5【‖1】

OIし T EMP OVER −5℃ Check Ylth［HOT］sIde

D「81〔eXCeS5811†r珊drainph」g lf【eCeSSary 雨d ol【8nd reGheck o−】Ievei

Refe「tothedetalofOperator−s

恥軋融

・Fタメづぢ：プガ憲改こ設‥．＝ぬ払二・T▲：く≠■） ▼：・Ⅹ÷、〉ウ くプ： mニ ：ミ≡島三さ】壬＝選丈ウ亭iゴ：枚喜≡．tnemPIuqrho蔓kcbidD≧至．taeroyujnSUC≡…cmpiqhO賀rotekubfl！aA》．▼：；・〕，1景ゴ▲‡■ノ・−、′：▲÷ゝ｝■〉・く汁ケこ：rソ▲｝・）ゞヰ：▼統昔・ ⑮Boom（right／left）

56190−50811

⑭Bucket（right／left）

⑰lnsideFuseCover

⑬FrontCover

蘭）RKLi甜T

P鋪AK［

叩H）胱」1Y

RuY：l）

椚

丁川Hi−lo LⅦ肝 P．脱化E Soし R［し1Y 舵u† 旺∪付注

STOP10TOR

R4 F一帖＄D G岨R諷IY

国

M−1ダ

ト

L人肝 Rg 旺しAY 朋 R亡LAY

欄一戸ER

−3

■薫

即3． STRT】Ⅶ

HEU一札札

R2 軋AY

Rl旺uY

Fイl−R

RRE山一

FR【uY

閑軋L沌HT （し ）R亡L人Y

W2

亡ヨ 二 AC ． HOl汀OR 【叩Ⅶ判 十 妻D 産． 0 0 お 田 1D 5 5 5 15 10 10 10 20 15 15 10 5 15 10

⑬LeftSideofValveControIBox

㊤ ．ク房 旺膿 同 人／C ＋ ￠ くp 苧 団 下言r E∃ ／戎 F棚T OPT ⑳StarterMotor

⑬TopofValveControIBox ㊧TopofValveControIBox AVOID SER旧US fNJURIES OR DEATH CAUSED白Y SERVLCE BRAトくE FAILし瞬E BY FOLJOWING TH亡SE RULES．

1Å仙ays亡￠∩相打地tparkingbrakeユs5et8ndholdi咽ねfore5tartjnge昭爬 2・lfbrakewa√ningl■かtcome50nOr由rms仇」r止safter〜tart■ngenかe．吋duntij

∂」a「m5gDOff・Don8tr血se叩止i咤brakeor叩eratelD∂derwithwarnlngll郎 l【lord8「m S仙雨ing．

3・lIb「8kewam・咋l励t甲me5椚Orabrmso仰ds血ringope柑tK机immediateLy St叩loaderus昭栄「VICeOrParki咤brakes．tfw8rnin営血nolturno††．st叩 叩e「∂ti咤loaderandimediateiyreporttoy乱Ir凱桝rV15ロ丁．

4．Donot如vddow舶！w柑e噌heo什 5・lfe咤i閥StOP5duringoperat†帥．St叩10aderwlth皿tPUm両brakep通！，Or bra一色dlpressuregoeさdownquickly． 6．さ血ke sure

8

brakeis ful才

rel朗Sedbe†Dre O

」8如er．56．。。＿52

川剛

RMY

DECALS（MACHINESIGNS）

㊧starterMotor

⑳TopofBattery（R＆L）

⑳TopofBattery（R＆L）

㊨Keepawayfromnakedflame，SParks，andcigareues．

▲DANGER！！ ・HydrogengasprodLLCedbythBbatterycanexp［ode・

◎shieldeyeswithgoggles・

D0110tShonclr￠u托，P帽Vent8Parks． Wわ朗I頭叩沖喝血拍刷物γ叩部面桐血血一書併doき00Ub鵬・ F01】owthein5tr此tjonscorreG叫Wh￠nu≦lin⊆l鵬モb00Sl馴＝M血Ie． ・El腑01押（SulplluricA亡id）c8リ占e8≦OVO帽bu「nst08yeS，紬∩，αC10伽ng・

㊥KeepawayfromchildrenL

川InCOntaCtWlthtれes帖noreye8，相場eWithcddw銀色rand8モekimmedlate

△Donota owcontactwithelectro［yte．

㊧LeftSide of Front Frame

¶ediealadv如

◎Readinstructioncarefu y・

●t）onotu8etheb8tteryWherItheelectTOlytelevdbbelowtheL．OWER LEV〔し托maycau50aneXPloslOn・ ・Donotusethebatterywhiletheeiectr叫televdisovcrtheUPPERLEVEし

盈HazardousExp10Sive

fl爪丘yCさU館l鹿如血叫佃沌融．

⑳LeftSideofFrontFrame

⑳FrontFrame（right／left）

Avoidinjuryordeath from loss of cく〉ntrOl．

Disconnects8fetylinkbefore anyoperation． Loader w川not steer with

Safety＝nkinsta edh。e卜，Z，6】

†） H▼DRULICOtL CI鵬 HO 乳 n コ

l ■−

● ・ 蜘

□

19 ：−

● Cト峨 GOll □

▲R▲XL王OIL

i5 R∈

GO 乱

q 501岨丁卯

⑳LeftSideofFrontFender

⑳LeftSideofFrontFender

YOU MUST FOLLOW THESE R〕LES TO AVOID SEVERE 肌JURY ORDEATH TO YOURSELFAND OTHERS． ●Ope「atelo∂deronlyiftrainedand authorlヱedbyyour emp10yer．Know Operat10n＆Maintenance Manualand allwork「ules． ●Safetycheckloadereveryday．Donotstartifdamaged OrfauIty；StoPilproblemsstart．Make5Ure ROPS and Se8tbelt arein p】ace andused＿ ●Repair al．owedonryby trained，authorizedmachanrcs． Useboomlock，Safetylink，andparkingbrakefor a‖ r印al「S．

●Stayinseat when operating．Keephand5andfeetin C∂b Usegoggles，hard hat，WOrk shoes．

YOU MUST FOLLOW THESE RULES TO AVOID SEVERE INJURY OR DEATH TO YOURSELF OR OTHERS． ・Repair alJowed only by trained，authorized mechanics．

●KnowOperation＆Maintenance Manua［before starting

repalrS Or maintenance．

●Use boomlock，Safetylink，and parking brake for al！ 「ePalrS．

●Turn，Start，StOP．andhandlebcomsmoothyands）owly Carryboonllowandbuckett‡Ltedback．DonotpICkup unbaはncedかrover−CaPaCity10ads．

●Keepbody，Clothing，and too］sawaylromhotor

●Lookwhereyouaregoing．Watch†orpeople，dTOP・Ofls． holes，andelectricalwirest Checkc】earanceモa】l around，including rear，OVerhead，and boom swlng．

●Keepenginecompartmentc［ean；nOOil，greaSe，graSS，

・Donot ca†丹PaSSengerSinorontheloade「・ Donot ralSe PeOP［ewithboom or bucket．

Run engine only in well ventilated area to avoidid POisonous exhaust gasses．

・Keep heavy end uphilr on allinclines；traVelstraight upordown，do not crossonanangle．Uselowgear upanddowninc＝nes． ●」0∂der ro】lover can k川you．Slow for al】turns and hazards evenif unloaded．Stay clear of edges Use5eatbeltandROPS．StaylVlthkhaderifltoverturns． AvoidflreS．KeepIoadercleanandremovea oil， grease，graSS，OrOthermaterialfromtheengineor exh∂uStare8．Repairal【leaksimmediately▲

movfng P即tS and eIectric∂】component5． PaPer，Or Other fLammable materials．

●Do not open radiator cap with englne hot． ・Use cardboard to check for hydrauIic（eaks．Wear

goggles and heavygloves．

・Replace a steering system hoses every two years．

Stop印glneWhenrefue柚g．FolbwOperatjon＆ Maintenace Manualand emploYer s work rules about he！，battery，tire malntenanCe haヱa「ds・

．

Parkonly！n礼thoriヱedareas．neve「OnincllneS Lower boomandbucket．putdh・eCt）On COntrOlln ・・−r

⑳ LeftSideofFrontFrame

56400−5之82【

9

QUALIF］ED OPERATOR AND REGULAT［ONS QUAuFIEDOPERATORAND REGULAT10NS QUALIFIED OPERATOR MUST： ● When the operation ofwheeHoadersis reguJated bylawinyourcountryorstate，be sure to get

necessarylicenseand permjtandcarrythem． ● AvoiduslngdrugsoraIcoholicdrinkswhichimpairhisalertnessorcoordinatjonwhileworking．

・ContactthedeaJerifhehasanyquestionsaboutoperationofthe10ader． ● Get operator trainlng before operating the10ader．The operator trainlng muSt COnSist of

demonstration and verbalinstruction． ・Startinanareawithoutbystandersifheisanewoperator． ・Weartightfittingc［othing．

・Knowthe ratedcapacityandwejghtofthe10aderandthecharacteristicsoftheloaditistohandl

SuCh asitsspecificgravjtyand hazardousness．

OJlレau納Or豆edpeJ嘗○〃〃eJ細aJJ叩eraねaⅣわeeJJoade∴

REGULAT10NS The operator must check： ・ReguJationsontheuseofawheel10aderattheworkarea． ・Noise−COntrOlregulations． ・Exhaust−COntrOlregulations． ・Regulationsonworknearutjlitysupplyline．

Theoperatorshal10bservetherulesandregu［ationsinuslngthewheelloader．

10

SAFETY COMPONENTS

SAFETY COMPONENTS Safetycom ．

A wARNING

Never try to remove the safety components mounted on the loader without the manufacturerLspr．orpermission・Failuretodosomaycauseaseriousaccidentordeath・

ROPSCABANDROPSCANOPY（OptionaL）

The ROPS（RollOverProtective Structure）canopyand ROPScabprotecttheoperatorfromsever ］nJuryOrdeathintheeventofatip−OVer・

A cAUT10N

The ROPS cannot beinstalled on10aders whose weight（includingloader，ROPS and operator） exceedslOtons．UsetheROPScabinstead．Formoreinformation，COntaCtyOurlocaLTCMdealer・ SEAT BELT

Theseatbeltprotectstheoperatorfrom beingthrownoutoftheoperatorlsseatintheeventofthe

loaderturnLngOVer・ltisequ■PPedontheROPScanopyandROPScab・ The seat belt functions as a unit with a ROPS canopy or ROPS cab・lf you find either of them defectiveordamaged，rePlaceitwith anewone・

A wARNING

lfthe］oaderturnsover，reP］aceitsROPScanopyorROPScabandseatbeltwithnewones・

BACK−UPBUZZER（Standard）

Theback−uPbuzzersoundswhentheshiftleverisplacedintoreversegear・ltisequ［PPedtoleto workmenandbystandersknowyouarebackingup，lftheworkareaisnoISyOrthereisanyperson

whoishardofhearlng■ntheworkarea，itisadvisabletoinstallabeaconlightforvisua］warnlng・

EMERGENCYSTEERING（Optiona［）

lfthe steering（main）pumpfailsto operate properly，thisdevice activatesthe emergencysteeri PumPtOalIowtheoperatortosteertheLoader・ ■ftheemergencysteenngdeviceoperates，mOVetOa］evel・Out−Of−trafficareaimmediatelyandrepa the Loader．

NEUTRAL−STARTSAFETYSYSTEM（Standard） The englne WOnLt start un］ess the shiftleverisin neutral・This prevents theloader from movlng abruptlywhenthestarterswitchisturnedon・

11

SAFETY COMPONENTS

FAN GUARD（Standard） Thispreventsthehandorfingersfrombecom．ngentangledintheradiatorfan．

A wARNING Donotinspecttheradiatorfanwiththeenglnerunning．

A wARNING lf the above safety components are provided as standard equlPment，do not remove them Withoutthemanufacturer■spr10rPermission． 1fyou wanttoinsta

anyof the optionalsafetyequIPment given above，COntaCtyOur10Cal

TCM dealer． ln addition to the safety components shown above，the fo

available from TCM：

・Sunvisor（for10aderswithcab）（Standard） ・Fire extinguisher ・BeJIyguard（PrOteCtionofthebottomofthe10ader） ● Tire chain

・Smoke pot

12

owIng Safety equ．pmentis optionally

OPERAT10N

OPERAT10N OPERAT10N

■■

PICTORIAL NOMENCLATURE …………． ………．14 1NSTRUMENTS AND CONTROLS……．．． …．‖‖‖16 CAB，HEATER，AIR CONDmONER， AND RAD10

This Operation ＆ Maintenance Manualuses the

fol10Wlng SafetyalertsymboIs・Whenyou seethose

SymboIsin the text，foIIow the safety message to avoidpersonallnJuryOrdeath．

FaiIure to fo ow theinstructionsin the message wi causeaseriousaccidentordeath，

a WARNlNG FaiLuretofo

owtheinstructionsintheme＄Sage

mightcausea＄eriousaccidentordeath・

A cAUT10N

FaiIuretofollowtheinstructionsinthemessagemay CauSePerSOnallnJuryOrdamagetothe［oader・

13

PICTOR［AL NOMENCLATURE

PJCTORIAL NOMENCLATURE

14

PICTORIAL NOMENCLATURE

lNS［DE THE LOADER

15

lNSTRUMENTS AND CONTROLS

lNSTRUMENTSANDCONTROLS

16

lNSTRUMENTS AND CONTROLS

METERS

臼HourMeter

Q且CoolantTemp

The hour meter registers totaltime the10ader has operated． Note thatthe right−mOStCOlumnindicates figures

This gauge indicates the engine eoolant

inl／10hour unit．ForexampLe，ifthefigure8is dispJayed jn thjs coJumn，jt means 8／10x 60 （minutes）＝ 48 minutes．The second column

temperature．

A cAUT10N

When the pointerindicates H mark（red area）・it means the enginei？OVerheated・ Stop the operation，let the eng］ne run at（ow

rpmandwaitforittocooldown．

from the right most indicates working time of theenglnein hours． Use the hours recorded for planned mainte− nance. When you call the dealer about any trouble，let him know the reading on the hour meterforquickerresponse．

邸Fuel

This gaugeindicates thelevelof the fuelin the fueltank． F means that the tankis fuLl‖；‖E■■ means the tankis．■empty． lJfthe pointercomes Close to the

E

mark，add fuelas soon as

POSSible． kmlh：Speedometer Thisindicatesthetravelingspeedoftheloader．

17

lNSTRUMENTS AND CONTROLS

MONITORS The red monitorlightsindicate that the COrreSPOnding units or systems are not working PrOPerlyorneed to be serviced；the green（blue）

monitorlightsindicate that the corresponding

丞）・E／GOil

Light comes on when the engine lubrication oil PreSSure drops be［ow the specified value．1talso

comes on when the engine oil filter becomes Clogged．

unitsorsystemsareworkingproper［y． When the starter switch is turned to the ON

EヨCharge

POSition，the three monitorlights（engine oil Light comes on when the condition of battery PreSSure，battery charge，brake oi［［evel）come Chargeisinsufficient． On・lfanylightfai］sto come on，it suggests that the bulbis burned out．When the starterswitchis

turned furthertothe STARTposition，the englne WiJIstartandthethree monitorlights gooutin a fewseconds・lfany monitorlightstaysIit，Check

the corresponding unitorsystem．

A cAUT10N lfanymonitorlightcomesonduringoperation， StOP the operation and check the cause immediately．

18

INSTRUMENTS AND CONTROLS

HIGH−BEAMINDLCATING LIGHT WORK LIGHT IND［CATING LIGHT HL GEARINDICAT− 1NG LIGHT

＜］∈国【＞

ヽ ′

TURN SIGNAL INDICATLNG LIGHT

、I■

、、、．

PARKING BRAKE

′

BRAKE OIL LEVEL

EMERGENCY STEERlNG （OPT10NAL）

ENGINE PREHEATING

《勤Parking

嘲BrakeOil

Light comes on when the parking brake is app］ied．

Light comes on when the brake oil level drops below the specified value.

◎GLOW（enginepreheatiワg）

㊧EMG．Steer（Optional）

Lightcomesonwhentheenglneispreheated・ Light comes on when the emergency steering PumP［SPutinoperation・

q＝＞TurnSignallndicatingLight

AwARN州G

When the turn slgnalleveris operated to a turnlng POSition，the corresponding tum slgnaL

OPerating，［mmediatelymovetoaleveI，Out−

andmonitorlight（＜北＞）comeon・

lf the emergency ＄teering sy＄tem StartS

Of−trafficareaandrepairthetrouble・

或：〉High−beamlndicatingLight Bluelightcomesonwhenthe headlightsarein the high−beam mode・

，iPworkLight

Greenlightcomeswhenthework［ightisturned ON．

篭フHiGEAR Thegreenlightcomesonwhenthespeed range

COntrOlknob ofthe F／RIeveris placedin the Hi POSition．

19

lNSTRUMENTS AND CONTROLS

STARTER SWITCH

A wARN州G

Beforetrying tostarttheenglne，makesure

that the F／Rleverisin neutral，Parkjng brakeI■ON switchis pressed，andthe10ad handlingleveris［ocked．For details，See the Section TRAVELfNG Ial：er in this manual．

A cAUTJON Do not run the starter for more than lO SeCOnds at a time．Wait untilthe starter motor

and engIne COme tO a COmPlete stop or about 30seconds before trying agaln，tO PrOteCt the batteryand starter motor．

Thestarterswitch startsandstopstheenglne． OFF

KeylnSertion，Draw−OutPOSition：

EnglneisOFF． ON ElectriccircuitiscIosed．

START

EnglneStartSuP． Switchautomatica‖yreturnstoON POSitionwhenhandisremovedfromkey．

Engine Preheating Use the ON position to preheat the englne quickly．1tis not necessary to preheating the engIne When the eng［neis hot or when the ambienttemperatureis higherthan OOCor320F． When the englneis diffjcult to start orwhen the ambient temperatureis below OOC or320F，turn the starter switch to the ON position．Usua‖yit takes about8 seconds to preheat the englne． Whilethe englneis being preheated，the monitor lamp◎stayson・WhentheIampgoesout，turn the starterswitch to the STARTposition to crank

the englne．

1fthe englneWOn tstart，return the starterswitch to the OFF position．Wait about 30 seconds before preheatingthe englneagaln．

20

lNSTRUMENTS AND CONTROLS

LIGHTING SWITCH When the turn slgnallever knobis turned，the lightsturnon． 三Dq三 Width，taiL，license number plate，and monitorpanellampscomeon

団 Theheadlightsinadditiontotheabove lightscomeon． OFF A＝＝ghtsgoout・ Dimmer Switch

The head light high and low beams can be Selected byoperatingthedimmerswitch・

The high beamis selected bylifting the turn S］gnallever，and the high beam monitorlamp COmeSOn．Usuallyusethe10Wbeam．

Use the high beam when there is no one or Vehicleaheadofyou．

Hazard Lamp Switch Use the hazardlamps to glVe an alert to fe［Jow WOrkers around yourloader． When the hazard Lamp switchis pu‖ed out，all theturnslgna＝ampsstartblinking・

This switch is enabled regardless of the starter SWitch，Notethatthe batterywilIbe exhaustedif the hazardlampswitchis keptonforalong time with the starter switch OFF．

WORK LIGHT SWITCH Pressingthe ノ点 markwi turntheworklights ON，Press the OFFto turn them OFF．

A cAUTtOl｝ Do not turn the work Lights on when travelLng On Public roads．

Loaders with a canopy have a rear work light and those with a cab have both front and rear WOrklights．

21

lNSTRUMENTS AND CONTROLS

PARKING BRAKE SWITCH

A wARNING Turn the parking brake switch On before leaving the10ader．Make sure the parking brake switch is turned OFF before starting the10ader．

Press the parking brake switch will apply the Parkingbraketothe10aderandthe monitorlamp COmeS On．This brake can a［so be used as an

emergency brake． A cAUT10N

Donotusetheparkingbraketoslowdownthe loader exceptin an emergency；Otherwiseit might cause premature wear of the parking brakeordamagetothebrakesystem． Press the parking brake switch to turn the Parking brake OFF．

F／R LEVER Thisleverchanges thetravellng directions ofthe loader・Usetheleverknobtoselectthetravellng

SPeed ranges．Use the Himode for movlng the Ioader and Lo mode for10ad hand［ing such as digglng Orloading．

Place the F／Rleverin neutralbefore trylng tO Crank the englne．The englne WOn t start when theF／RLeverisinplacesotherthan neutral．

When the F／Rleveris placedin the reserve travelposition，the back−uPlight comes on and the back−uP buzzersounds．

NEUTRAL LOCK The neutral10Ckis a safety device which10Cks the F／Rleverin neutral．

Before［eavlng yOurloader，make sure to place

the F／Rleverin neutraland then pushin the

neutrallock．Toun［ock，Pu‖theneutral10Ck．

22

lNSTRUMENTS AND CONTROLS

APS（ANTトPTTCHING SYSTEM）SWITCH （OPT10N） The APS reduces the vibration of the load handling system during trave［［ng tO Offer better drivlng COmfort．ln addition，traVellng With

reduced vibration helps reduce the possibility of ［oadsspilllngOffthebucket．

A wARNING Do not turn on the APS ＄Witch while

traveling orwhen the10ad handling means is raised．When the APS switchis turned

On，the oilpressure charged jn the accumulatorconnects tothetaiトSide circuit Of the boom cylinder＄tO a ow the oilto f10W，thu＄mOVingthe10ad handling means・ Thisdestabi］izesthe10adertemporarily．

ln particular，neVerturn On the APS switch duringinspection；Otherwise a serious accident might occur.

OperationoftheAPS

A wARNING BeforeoperatingtheAPSswitch，make＄ure

the10ader comes to a complete＄tOP and thebucketis10Weredontheground，

When the switchis turned on，the traveling SPeed sensor and contro

er function・The APS

is putin operation when the trave＝ng speed

reaches 7 km／h（4・3 mph）or m？re andit

becomes disabIed when the travellng SPeed

drops to5km／h（3．1mph）or Less・When the

APS switchisturned on，the APSindicatinglight

（green）comes on．When the APS switchis

turned off，theindicatinglight goes out and the APS becomes disabled．

Ifthe starterswitchisin OFF，the APS does not

function evenifthe APS switchis turned on． Accumulator

Theaccumulatorshould be handledorinspected only by personnel who got training or any requiredlicensetohandlehighLPreSSuregaS・

A cAUT10N ●Use caution to prevent fire hazards because high−PreSSurenitrogen gasischarged・ ●Do not hit the accumulator．Keep open flamesawayfrom theaccumuLator・

・Donottrytomodifyorweldtheaccumulator・ ・ReLease the pressure before serviclng Or Plumbing．

23

INSTRUMENTS AND CONTROLS

QUJCKSHIFTSWITCH（QSS）（OPT］ON） The quickshift switchisincorporated jn the gnp Of theJoad handIinglever and functions when thetravellngSPeedrangeisintheHimode． The speed range mode changes from Hj to Lo Whentheswitchispressedandchangesfrom Lo toHiwhentheswitchispressedagaJn． You cannotchangethe speed rangesfrom Hito Lo by pressJng the switch when the10ader s traveling speedis more than5km／h（3．1mph）． It changes from Hi to Lo when the traveling SPeeddropsbe10W5km／h（3．1mph）．

HORN BUTTON Horn sounds by presslng the horn button at the CenterOfthesteenngwheel．

TURNSIGNALLEVER（W／D［MMER SWITCH） Usethislevertoindicatethe turnlng direction of

the10ader・When theleveris placedin a turn POSition，the turn slgna＝ight b‖nks．Don t faiJto

returnthistevertoneutralaftermakingaturn．

The head［ight high beam can be se［ected by liftingthelever．

ACCELERATOR PEDAL ControIs the trave＝ng speed of theloader and WOrkingspeedofthe10adhandlingsystem． A cAUT10N The further the pedalis pressed，the more englne SPeedincreases．However，do not PreSS the pedalmore than necessary； Otherwiseit willincrease fuelconsumption，

CauSeShortlifeofthe englneandintheworst CaSelead to a serious accident．

24

lNSTRUMENTS AND CONTROLS

BRAKEPEDALS（RIGHTANDLEFT PEDALSINTERLOCKED）

a WARNlNG Do not put your foot on the brake pedaL exceptwhen necessary．

Pressing the brake pedal applies the brakes to theloader．When the brake pedalis pressed halfway，the HST pump getsin neutraland the braking effectofthe HSTsIowsdown the10ader・

When the brake pedaLis further pressed，the SerVice brakeis appliedin addition to the HST braking effect，thus producing alarge braking force．

BottomLng the brake pedalwil．bring theloader regardless of the F／R position to a complete StOP，While the power from the englneis being transmitted to only theload handling system・

You can concentrate the power from the eng［ne on the load handling means by operating the 10ad handlinglever with both the brake peda］ and theacceleratorpedalpressed．

25

lNSTRUMENTS AND CONTROLS

FUSES

A wARNING lfanyfuseis b10Wn，turn the starterswitch Off and check the cause and troubleshoot

PrOPerly before replacing the fuse with a

newoneofthe＄ameCaPaCity．

Fuses serve as a safety device for the eJectric SyStem，PreVenting excessive current from f10WlngJn the circuit．The fuses have different CaPaCity depending on the circuits they serve． When replaclng them with new ones，uSe the Same CaPaCity．

The fuse box js10Catedinside the［oad handling lever contro［box．

Circuits Bottom，fromJeft

Top，fromleft

10A Enginepreheating

15A Battery charge lamp

10A Rear work light

10A Hazardlamp

10A Airconditionercontrol 5A ACCpowersupply POWerSuPPly 20A Blower motor power SuPP［y

5A Monitor power supply

15A Airconditionercondenser， 5A Parkingbrakerelease compressor power supply lamp 15A FrontwIPer

15AHead［jght，Clearance

10A RearwIPer，Windshield

10A Turnslgna11amps，brake

WaSher

Iights

lampsandback−uPIamp

5A Radio，rOOmlamp

5A F／Rselection

15A Front work light

5A Speed range control

10A Option

5A Horn，bucketleveler

Decal WORKし柑HT

P．BRAKE

（RH）REuY

RELAY（1）

Wl T／日日i−Lo

So上 RELAY

P．8RAKE RELAY（2）

LOÅDm州P RELAY

El帽．

STOPMOTOR

R4 F−N−RSol 6日DRELAY

RlO

臥CK−UP LÅHP

R9 RELAY WIPER REしAY

W3

F−N−R

F一汁−R

RRELAY

FREuY

MEリー

ヨ

皿G AY

AY

田 WORしL】GHT （LH）RELAY

W2

［⊇− 琴

5

10 OPT． 与 ／ク房 紀州 同 田 ＃ ￠ ÷ 守 団 下；F 匡：：司

26

［NSTRUMENTS AND CONTROLS

OPERATOR，S SEAT a WARNlNG Adjust the operator

s seat to a position

Which provideseasyacce＄StOa handand foot controIs．

Do nottiltthebackresttoofarback，eVenif thebackrestisadju＄tab］e． SLIDE LEVER

Move thelever and adjust the seat positionin the back−and−forth direction．

RECLlNlNG ADJUSTMENT LEVER

Adjust the ang［e of the backrest．Do not ti（t the backrest too far back． ARMREST

The rotationaltype armrestis provided at the rightsideoftheseat． A documents pocket provided at the back of the OPeratOr

s seat．Keep this manualin the

document pocket so that you can consult it Whenever necessary．

SEATBELT（OPT10N） a WARNlNG lf the10aderi＄equipped with a seat belt，

check the belt for damage or loose

mounting bolts．A［waysfa＄ten the seat be（t afterseatingyour＄elfintheoperator ＄Seat， Too slack a seat belt wiL］not be effectjve

enoughtokeeptheoperatorsafeJy＄eCured．

Adjust the tightness of the seat belt PrOPerly．

27

lNSTRUMENTS AND CONTROLS

LOAD HANDLJNG LEVER

A wARNING

・The10ad handIing Lever should be COntrOlled by hand when you are properly

Seated・Neverattempttocontrolthelever unlessyouareproperlyseated．

●Beforeleavlng the10ader，10Ck the10ad

handling lever securely with the lever 10Ck．

い∵ The10ad handlinglever controIs the boom and bucket cyJinders． Boom ControI ・Push forward on thelever（toward the bucket） to10Wer the bucket．1f theleveris further

PuShed forward，the bucketis putin the f10at mode where the bucket floats on the ground． The float mode is suitable for scooping or leveling． ・Pul＝）aCkwardonthelever（towardtheengine） to rajse the bucket． ● A detent mechanism jsinstalled at the bucket fIoat mode．（The［everislockedin that POSition．）

Bucket Control ・MovetheJevertothe righttodumpthebucket． Move the lever to the left to roll back thehe bucket．Push thelever further to theleft after

dumplng aload，theleveris10Cked there until the bucket js raised to the horizontallevel．

When the bucket becomes horizontaI，the lever automatically returns to neutral（With bucketautoleveler）． ・ln the roll−back mode，a detent mechanjsmis installed・The detent mechanism won■toperate When the bucketis rolled back，

LOAD HANDLING LEVER LOCK

▲wARNING

Set theJoad hand］inglever10Ck before leavlngtheJoader，tOJockthe10adhandling lever．

The10ad handlingleverIock10Cks theload

handIingleverin neutral・Theleverislocked by lowerlng the stopper．

28

lNSTRUMENTS AND CONTROLS

SAFETY LlNK

▲wARNING

Thesafetylinkconnect＄and10Cksthefront

frame and the rear frame．Useit when

servicing or storing the loader. Remember

toattachtheβclip・

Also use the safety link when hoisting the toader．

A wARNING Beforetryingtostarttheenglne，be＄uretO

Place the safetylinkin the rear frame

bracket．Remembertoattachtheβclip．

SIDE PANEL

A cAUT10N Use the Locking rod to support the side panel during servic［ng．The side panelmust be C］osed duringtraveling．

TOW PIN

Usethetowpintotowanothervehiclebyputting itthroughthe］00POfthetowlng rOPe・Makesure the p■nis securely．nsertedinto the hoLein the rearweightandtheβc］ipissetpr？Perly・

For moreinformation about towlng OPeration， See Page52．

29

JNSTRUMENTS AND CONTROLS

SIDEVIEW MIRROR

A wARNING When driving back，do not count on the Sidevjew mjrrors too much．Use them as

＄uPPlementalmeans，100king directlyinthe

directionyouaregoingtobackisbest・

Adjustthesideview mirrors to galn fu‖rearview

Whenyouareseatedintheoperatorlsseat・

LADDER

A wARNING U＄e the recommended hand holds and

steps with at least three points of support When getting on and off the Loader； Otherwiseyoumights［iporfa Two ladders are

・

installed，One On eaCh side of

the］oader．

1t is advisable because getting Ladder might be

to use theleft−Sideladder，

On and off with the righトSide

alittle restricted by theload

handling［ever・

BUCKET A bucket with flat reversible cutting edge is Standard equlPment， We have a wide range of buckets and attachments to meet your specific job requlrementS．ContactyourlocaJTCM deaFer・

30

INSTRUMENTS AND CONTROLS

VANDALISM PROTECTION The radiator cap，radiator subtank，tranSmission OilfilLer（With oildipstick）and battery cover can bekey10Ckedorbolted．

Thefue［tankcapand side panelscan be Locked Withthestarterkey．

∵∵

■

‑I

二 ■−

31

HANDLINGCAB，HEATER，AIR COND［T10NER，AND RAD10

CAB The cabis optionalequlPment．1f you want to installthecab，COnSu［tyourlocalTCMdealer．

HEATER The heateris optionalequlPment．For more information，SeePage35．

… 戚F整

AIR CONDIT］ONER The air conditioneris optionalequ［Pment．For moreinformation，See Page35，

RAD10 The radiois standard equlPmentfor［oaderswith thecab・Formoreinformation，SeePage37．

32

HANDLINGCAB，HEATER，AIRCOND汀10NER，ANDRAD10

OPENING AND CLOSING DOORS A cAUTtON Afterc10Slngthedoor，makesureitissecurely Closed．

When openlng the door from outside，raise the doorleverto unlockthe stopper．When openLng the doorfrominside，Pu‖the doorlevertowards theinsideto un10Ckthestopper．

DOOR LOCK

′〉D。RLEV閲［遠雷 「ワ一− − ■−

A cAUT10N Afterlockingthedoorwiththedoor10Ck，make Sureitissecurely10Cked． Theleftdoorislockedfrom outside byuslngthe

key and the right dooris Locked frominside by pushing down the knob.

DOOR OPENING BUTTON Thedoorscan belockedin open state．Toc10Se thedoor，PreSSthebuttontoreleasethelock・

ROOM LAMP A roomlampIS equlPPed on the ceiling of the Cab．You canturnthelampon andoffbyshifting theswitch．Remembertoturnoffthelampbefore leavLngthe10ader・

33

HANDuNGCAB，HEATER，A［RCOND［T［ONER，ANDRAD10

ROOM MIRROR Alarge room mirroris equ［PPedinside the cab．

Adjustitto galnfuIlrearview before starting the 10ader．

ASHTRAY

A wARNING Takeduecaretopreventfirehazard＄．

An ashtrayis equ［PPed for a smokerFs COnVen（enCe．

W（PERSWITCHES（FRONTANDREAR） A cAUTION Eject a squirt of cleaning liquid over the Windshield before starting the w】Per，tO

PreVent the wIPer blades from deterioratjng and thewindshieldfrom beingdamaged．

The front wIPer OPerateSin two modes：SLOW and FAST，Press either mode，Place the switch

in neutraltostopthewIPer．

The rear wIPeris operated by press］ng ON，

PressOFFtostopthewLPer．

WlNDOW WASHER SWlTCH

a CAUiloN Before uslng the switch，Check the c［eanlng

liquid Levelin the reservoir．Jf you continue to PuSh the switch without cleanlngliquid，the motorwi［lbum outt

A squirt of cleaning liquid covers the front Windshie［d when t■F is pressed and covers the rear windshield when R‖is pressed．Remove

yourfingerfromtheswitchtostoptheliquid．

The cleanlnglLquid reservoiris found at theleft Sideinsideoftheenglne rOOm．Usethecleanlng liquid specified. It is good practice to put antifreezein cIeanlngliquid，iftheloaderisto be OPeratedwhentheambienttemperatureis beLow freezing．

34

HANDLINGCAB，HEATER，AIRCONDIT10NER，ANDRAD10

ツ ④，㊥，㊥ ヽノ ⑥

35

HANDuNGCAB，HEATER，AIRCONDmONER，ANDRAD10

A［R CONDJT10NER SWITCH PANEL

VENTILAT10N CONTROL SWITCH

Air Conditioner Power Switch

DISCHARGE OPENING SELECTOR SWITCH

Turns on and off the air conditioner．

Fan Switch The fan switch turns on and off the fan and

COntrOFstheairvolumeinfourstages（LO，ロ，□ □，Hl）．

Temperature Control Switch Pressthe＜】switchforcoolingandtheD・SWitch

forheating．

Usetheツforcoolingandfordefrosting；ヽrlfor

TEMPERATURE CONTROL SWITCH

FAN SWITCH

heating．

Ventj［ationContr01Switch（厨forcircu・

latingindoorair；！ヨforintroducing OutSideair） When workingln a dusty environment，turn the SWitch to

lntroducIng OutSide air

mode to

increase the pressureinside the cab．This PreVentS the entrance of dustinto the cab．Use

this mode while the air conditioner is being OPeratedforaproJonged periodoftime． While the air conditionerisin operation，the Pi［otlamp ofeach switch shows the operating StatuS．

COMBINAT10N AND PROCEDURE FOR OPERAT［NG AIR CONDJT10NING SWITCHES AND CONTROLS fansw

POWer−On SW

「apid

Hl

ON

LO−Hl

ON

LO−HI

ON

Hl

OFF

COOltng normal

dehumid．／ventiL／ PreSSUre

「apid

heating normal

defroster

LO一日l

OFF

Hl

OFF or ON

Dischargeopen− ing select sw

temp．

Ventjl．control

SW

SW

ツ

left

直J

ツ

desjred Setting

desired Settjng

desired Setting

desired Settin9

回

ヽノ

「ight

匡J

ヽノ

desired Setting

desired Setting

ツ

desired Setting

回

Notes：●WarmuptheenglneSufficientLypriortooperatingthefan＄Witch． ●ltis good practice to ventiLate the driver．s roomifit＄temPeraturei＄high before

COO‖ng．

●YouwiHgetbettercoolingandheatingeffectwiththeventilationcontrolintheindoor

ajr circulation position．1tis however recommended to venti［ate the driver■＄r00m SOmetime＄ifairconditioninglSuSedforpro10ngedtime．

36

HANDLINGCAB，HEATER，AIRCONDIT10NER，ANDRAD10

RAD10 To receive broadcasting c［early，eXtend the antenna．

①powerOnNolumeSwitch Turn the switch c10Ckwise unti］it cIicks，tO turn On the radio．

Turn it clockwise further to turn up the sound VO山me．

②ToneContro］ Turn the switch c10Ckwise to enhance the trebLe

and counterc10Ckwiseto enhancethe base part， ③Display

The time or radio frequencies are shown on the disp］ay．They can be switched over by pushing theCLKswitch④．

④CLKSwitch Push the switch to show the time on the display ③・Whentheswitchis pushed again， frequencyappearsonthedisplay・

O AST Switch Every time the switchis pushed，PreSet Stations are calLedin turns．When the stationyou wantis Ca

ed up，PuShtheswitch once moreto10Ckthe

Station．

1ftheswitchis pressedand heldformorethan2 SeCOnds，the radio getsin the auto memory mode．The auto memory mode automatically CalLs up stations which can be clearly received One afteranother，PrOgrammlng theminto preset memory（1−6）． ⑥SeekSwitch㊧ When the㊥switchis pushed，the radio starts

100king for a statjon which can be cLearly

received．When the radio finds a station which Canbe receivedclearLy，ittunesintothestation・

37

HANDLINGCAB，HEATER，AFRCOND［T10NER，ANDRAD10

⑦TuningButtonSwitches㊤w，㊥H h i

down either switch to increase or decrease the

frequency continuously．

Changing the stations programmed to preset SWitches：

Change the stations programmed to the preset SWitchesinthefol10WIng manner：

Select the station you want to change from e f

Station you want． Press and hold down the preset switch to which you wantto program the station，formorethan2 SeCOnds．The number of the preset switch appears on the display and the station is PrOgrammed to the presetswitch．

You can also use the same manner to program Otherstationstothe restofthepresetswitches． 1f the batterylS remOVed from the10ader，the COntentSin memory w川be erased．You need toprogramthepreset＄WitchesagaJn． ⑧presetswitches（l−6） Pressoneofthe presetswitchestotuneintothe Station you want，from among the stations PrOgrammedin memory． ⑨settingTime Turnthestarterswitchon．JfthedispJayshowsa radio frequency，PreSS the CLK to display the time． Press and hold down the CLK switch whi［e Pr戸SSing the ㊤ switch to adjust the timein mlnuteS． Press and hoId down the CLK switch while

pressing the switch to adjust the time in in hou「s．

38

TRAVELING

TRAVJ：L＿JN TRAVELLNG SAFE TRAVEL］NG BREAK−JN PER70D BEFORE STARTING THE ENGLNE

l■■

．．‖．．

．

…‥46

STARTING THE ENGINE

AFTER STARTING THE ENGINE．．．．……．．．．． ． ．．4 STARTING AND STOPPING THE LOADER ．48 TRANSPORTING THE LOADER．．．．．． ……． ．‥50 TOVVING

MEASURES TO BE TAKEN IN AN EMERGENCY

HANDLINGIN COLD WEATHER‥‖…．．．．

．

56

HANDL］NG TIRES

HANDLINGONE−TOUCH COUPLER （NON−HYDRAUL（C AND HYDRAUL．C

TYPES）

This Operation ＆ Maintenance Manualuses the

foIJow［ng SafetyaJertsymboJs．When you seethose

SymboIsin the text，follow the safety message to avoidpersonallnJuryOrdeath．

FaiIure to fo ow thein＄truCtion＄in the message Willcauseaseriousaccidentordeath．

▲wARNING

FaiJuretofoIIowtheinstructionsinthemessage mightcausea＄eriousaccidentordeath．

A cAUT10N

Failuretofol10Wtheinstructionsinthemessagemay

CauSePerSOnallnluryOrdamagetotheloader．

39

SAFE TRAVELtNG

SAFE TRAVELlNG

BeforetrylngtOOPeratetheloader，theoperator

mu＄t know ＄afe operating procedures and PrOhibited uses；Otherwise the operator might

lnJure himself or bystanders・The safety instructions glVen On the pages that fol10W are JuSt a few of the ru（es and regu［ations you are

requiredtoobservewhenoperatingthe10ader．

1f you have any questions about the safety instructions described herein，Please feelfree to askyour］ocalTCM dealer．

The marking

On the pictures means actions

thatareprohibitedordangerous． The pictures have been drawn based on TCM medium−Sized wheelloaders．

Protecttheplanet！！ Do not make jerky starts or acceleration；it willresultin bad

fueJeconomyanddischargeofharmfuJexhausts．

Operate theIoader while keep■ng■n mind that you should be kindtothe environment．

TCMiscommittedtoprotectingtheplanet．

40

s

SAFE TRAVELING

NOTE：Thei ustrationsdonotnecessari−ydepicttheL13L20rL16−2・Thesafetyrulesandcautionshoweverapplytoanymodel・ numbersnexttothesafetyru．esdono＝ndicatethePrIOrityoftherule，simportanceorthedegreeofriskassociatedwith

，三三 Situatjon．

1．Do not offer rides to others．

6．Parkthe10ader on alevelsurface and apply the parking brake securely・Put the bucket

On the ground flatly，b10Ck the wheeLs and removetheeng］neStarterkey・

7．Do notparkthe10aderwhereexhaustorhot COmPOnentS Can COntaCt fIammable debris （Leaves，PaPer，etC・）・

2．Never mount or dismount a movlngloader・ Use thesafetystep（S）and safety grip，When

mounting and dismounting a stationary loader．

3．Beforestartingtheenglne，makesure■ ・Theparking brakeisapplied・ ●The direction controlleverisin neutral．

・Theload handlingleverisin neutralwith thelever10Ck．

8．Don■t use an open flame to checkfluidleveI

Orleaks．Neversmokewhile handling fuelor lubricants．

9．Do not usethe10aderin an atmospherewith exp10Sive gases or where exhaust or hot COmPOnentS SuCh as the englne and muffler

4．Get familiarwith theloader．Train with actua］

OPeration．Do not try to start the englne Or drive the10ader unless you are properly

Seated．

You are proper］y seated；Otherwise you

might confuse the direction or the shift POSition of the hand and foot controIs，thus

Ieadingtoanaccident・ 5．Except for the one−tOuCh coupler Lever，nO

CanOntaCtflammablematerials（lubricants， ChemlCals，leavesorwastepaper），

10．Do notlift the bucket or front attachment more than necessary・

Keep the］oading equlPment at minimum

ground clearance height during traveling.

See page48for the basic traveling posture Of the10ader．

control lever should be operated unless your are seated properly．

11．1tis dangerous to travelwith the bucket higher thanis appropriate regardless of Whether Loaded or not．

Keep the bucket at minimum ground

Clearance height．

12．AIways brake to afullstop before reverslng the direction of travel．

13．Never pIay games with the10ader・Operate thecontroLssmoothly．Don tjerkthesteerlng Wheel．Avoidsudden stops，StartS，OrturnS・

41

SAFE TRAVELING NOTE＝Thei［lustrationsdonotnecessariIydepicttheL13−20rL16−2・ThesafetyruIesandcautionshoweverapplytoanymodel・

14．Do not man［Pu［ate the bucket or front 17． Be aware of the weather and the ground attachment too abrupt［y．Thereis danger of COndition．S10W down whenitis rainlng，

10adsdropplngOrthe10aderupsetting．

SnOWlng Or foggy，because vision is

impaired．Avoid working on rough，SOft or SWamPy grOundsif possible．1f unavoidable，

Checkthegroundconditionin advance．

15・When traveJing through doorways ensure that thereis sufficient clearance for the 10ader，OPeratOrandIoad．

18・Go around obstacles on the road．They

might upset the10ader or damage assets or

lnJure PeOPlearound the（oader．

19．When working with a10ader with special equlPment Which restricts your vision or handling a highload which obstructs your front visjon，uSe eXtreme Caution，eSPeCially

When operating theload handlinglever．1tis goodpracticetohaveaguide．

20．Stop and sound horn，if necessary，at COrnerS and other10Cations where visionis

restricted．1tis good practice to have a guide． 16・S［ow down at night．Judging distances and

theleve10f the groundis more difficult at night・UseheadlightsandclearanceLightsto

letotherworkmenknowyouarecomlng．

42

21・Use extreme caution when traveling or

makingaturnincongestedareas．

SAFE TRAVELING

NOTE：TheiLlustrationsdonotnecessari■ydepicttheL13−20rL16−2・Thesafetyrulesandcautionshoweverapplytoanymodel・

22．When ascending or descending grades，the 10ader should be driven with the10ader■s

Center Of gravity uphill．Thatis，aloaded

10ader shallbe driven with the Load facIng uphilland a unloadedloader shalL be driven With the front attachment faclng downhill． Do not make sudden stops．

㌦ 〆、′、、

25．Before starting the englne，make sure no oneis under，On，Or CIose to theloader．Let

other workmen and bystanders know you are

starting up by sounding the horn. Accidents Often occurimmediateIyafterstarting・ 26．Lookin the direction of，and keep a c［ear View of the path of traveI・Honk when approaching pedestrians and bystanders・

ロ垣頭重］

23．Stop the10ader before descending grades・ Use the englne brake・lf theloader goes

faster than you want，PreSS the brake pedal from time to time．Do not keep the brake Pedalpressed；Otherwise pooror no braking effectmight result．

27．Know the rated capacity of your10ader and its attachment（if any），Observe alL traffic

reguLationsincLuding authorized plant speed

limits．

Make the rules and procedures of operation knowntoallpersonne＝nvoIved・ 28．Checkwork areain advance．Lookfor rough SPOtS．Look for anything that might cause you to10Se COntrOl，bog down or upset・

Before driving over a bridge plate or dockboard，enSure thatit is properly SeCured．

The supervisor shaLlkeep a record of the resultofinspections． 帥吋

24．Do not make turns on a gradient and drive the loader across a gradient. There is dangerofthe10aderupsetting・

叶：・、、

43

SAFE TRAVELlNG

NOTE＝TheillustrationsdonotnecessarilydepicttheL13−20rL16−2・Thesafetyrulesandcautionshoweverapplytoanymodel・

29・Any time you find that theloaderis not

functionIng PrOPerly，mOVetOanOutrOftraffic Place，rePOrt the condition to the supervisor，

and take necessary measures．0peration of the loader should be halted until the trouble is corrected．

30．Stayalert． Don■t drink・（and keep yourselfin good

Shapebeforeandduringwork．）

31・When youleave the10ader，remOVe the

Starter key and keepit；Otherwise you will take responsibi＝ty when an accident occurs

duetosomeoneoperatingtheloaderwithout Permission．

44

BREAK−1N PER［OD

BREAK−1N PER10D TCM Wheel loaders have been subjected to Carefulinspection and thorough runnlng−Ln before shipplng．We，however，reCOmmend that

you operate theloader underlight conditions for thefirststageofoperation，

The10adershould beoperated especiarlyforthe first stage ofoperation（forinitia1100hour苧Of

OPeration）fol】owing the requirements gNen below：

・Be sure to perform BEFORE STARTING Checks EVERY DAY．

Always warm up the loader sufficiently beforere Puttingittoworkirrespectiveoftheseasons・ ・Do not run the englne at high rpm without a load，eSPeCiallywhiletheengLneiscoLd・ ▲Avoidsuddenstops，StartSOrturnS．

45

BEFORE STARTING THE ENGINE

BEFORE STARTING THE ENGINE lnspect the general condition of the loader to Check for：

Damage or breakagege ・Forelgn material ・Signsofoi10rWaterleakage

A wARNING

Checkanydefectsfoundbyprevious inspection

94

loader

Removedust，mud，Oilandsnowfromthe

94

Checka‖ofthepartsforoilIeak

94

Checkhydraulichosesandpiplngfor damage

94

Ifitisdifficulttocheckforleak＄duetodirt， CheckengIneOiIforlevelandcontamination

Cleantheareayouaretryjngtocheck．Start the englne tO Seeif oi10r Waterleakage OCCurS．HydrauJic pressure can drive hydraulic oilthrough the skin．Never check forleaksin the hydraulic system with your

barehands．U＄eaPleCeOfcardboard．

94

Checkfueltankforlevel

94

CheckthefueIhose

95

Drainoffwaterfromwatersedimentor

95

CheckcooIIngWaterforlevelandradiator fin for contamination

96

Checkaircleanerdustindicator

96

Checkinstruments，mOnitors（Warning

Check exhaust gases outdoors．1f exhaust Checkis to be performedindoors，be sure to have good ventiJation and wear a mask． Exhau＄tgaSeSCan kiJ［．

lamps），lights，hornandback−uPbuzzerfor OPeration

97

Checkbrakeoilsupplytankforlevel

98

Checkthetransmissjonforoi暮Ievel

99

CheckthehydraulicoiItankforoilIevel

99

Checktiresforpressureanddamage，WheeI

100

CheckbrakepedaIforoperation，braking effect and play

100

Checkacceleratorpedalforoperationand

100

Checkparkingbrakeforoperatjonand effect

101

ChecksteerlngWheelforplayandoperation

101

boltsforIoosenessandwheelsfordamage

exhaustforco10randnoise

Checkwindshieldwasherliquidfor

level（10aderswithoperator scab）

Checksideviewmirrorsandinteriormirror （OPtionallyavaiJablefor10aderswith

OPeratOr−scab）fordamageandmounting

102

102

boltsforJooseness． CheckROPScanopy，ROPScab，Seatbelt

（OPtionaIIyava＝ableforloaderswithROPS CanOPyandROPScab）fordamageand mountingboltsforlooseness．

46

103

STARTING AND STOPPING THE LOADER

STARTlNG THE ENGlNE

AFTERSTARTINGTHE ENGINE

A PRE・STARTINGCHECK

・Warm up the englne Sufficiently，at］east5 minutes，regardless of the ambient tempera−

● Make sure no oneis under，On OrC10Se tO the loader．

● Checkthegenera［condjtionofthe10aderand

・Clean up any water，greaSe Or Oilsticking to thef100r，Pedals，leversoroperator s hands・

iftheLoadhandlingsystem operatesproperly・

・Make sure the F／Rlever and10ad handLing

ture．

move theload handIingleverto checkto see Check exhaust sound and coLor．

leverarein neutralandthatthe parking brake

Checkthemetersandwarnlnglights・

is applied．The englne WOn t start unless the

● Checkforoil，fuel，OrWaterleaks．

F／Rleverin neutral．

STARTING

A cAUTION

・lnsert the keyinto the starterswitch and turn ittotheON position．

theelectricalpartswi［lbedamaged・

With the englne runnlng，do not turn the

starterswitchfrom theON position；Otherwise，

・PresstheacceleratorpedaHightly． ・Turn the key fully c10Ckwise to crank the engine・（Oncethe engipeis started，remOVe

yourhandfromthekeylmmediateLy・）

Do not engage the starter switch（Starter motor）formorethanlOseconds・ If the engLne WOn t startin about5seconds， remove your hand from the key・Wait 30

SeCOnds after englne StOPS COmPletely，and try agaln・

Do not ho］d the＄tarterSWitchin the START

POSition for over10 seconds at a time； Otherwiseit willcause damage to the Starter．

・The englne may be hard to start when the

ambienttemperature

．

O

．。at StayS On for about 8 seconds・When the monitor Lamp goes out，turn the eng］ne tO

START to crank the englne．1f the englne

WOn t start，return the starter switch to the

OFF position and wait about 30 seconds before preheating the englne・

47

STARTING AND STOPPING THE LOADER

STARTING ANDSTOPPINGTHE LOADER

GEARSHIFT［NG（SPEED）

iSTARTlNG

Selectyourdesign speed range usingthe F／R lever knob．

GEARSHIFTING（D暮RECTrON） （Makesurenoonei＄arOundthe10ader・）

◆

Raise the booms and tilt back the bucket so that theIoadergets readyfortraveling・

You can reverse the direction of travel without

StOPPtngthe toader・

Never try to reverse the djrection of travel

atahigh＄Peed；iti＄Verydangerous・

lTURNlNG

Holding the steering wheel knob turn the steering wheel in the direction you want to turn．

Press the brake pedal and release the parking brake． Shift the F／Rleverin the forward

POSitjon．

A wARN州G

Do not make turns at high speed＄；

◆

OtherwisetheIoadermightupset． Turn the steering wheelaJittle to turn Slowly．

A cAUTJON When the steenng wheelis turned fullyin either

Release the brake pedal while pressing the accelerator peda［slowly．

48

direction，the front and rear frames swivel around the centerJOint of theloader．Do not try to turn the steenng wheelfarther； Otherwise the eng［ne might stal10r the Steering wheelunjt might failto operate PrOPerly．

STARTING ANDSTOPPINGTHE LOADER

STOPP［NG

Re］ease the accelerator pedaland press the brake pedalto bring theloaderto stop・Do not usethe parkingbraketobraketheloaderexcept in an emergency・

lSHUTTlNG OFF ENGlNE

Let the englne run at］ow rpm for about 5

minutes to coolit down．Onloaders equLPPed with a turbo−Charger must be cooled down beforeshutting off．

◆ ◆

After making sure theloader comes to a stop， Place the shiftleverin neutraland press the ParkingbrakeON switch・

Place the10ad handlingleverin neutraland engagetheJever10Ck・Turnthestarterswitchto

theOFFpositiontoshutofftheenglne・ ◆ ◆

Lower the bucket on the ground horizonta［Ly・lt

is advisable to park the loader on a level surface，Blockthe wheeLs．

Removethe keyandkeepitsecure・

A cAUT10N The eng■ne With a turbocharger must be cooled down bylettingit run atid］e rpm for

about5minutesbeforeshuttingoff．

49

TRANSPORTING THE LOADER

・Loadjng and unloading mustbecarried outon aleve［surface・The rightandleft ramps must bethesame height． ・When10adingtheIoaderontothetruck，gOuP

TRANSPORTlNG THE LOADER TRANSPORTING THE LOADER ON A TRAILER

Slowlyin forward or reverse（according to the

typeofthebed），makingsuretherightandJeft

AcAUT10N Securelylock the10aderin place on the truck to prevent it from moving with chains Or StraPS and by blocking the wheeLs．When transportjng theIoader over public roads， Observe10CaJtraffic regulations relating to

Wheelsareproperlyalignedonthe ramps． If the loader is not aligned properly with thehe ramps，gO down the ramps and start over again． ● Use anti−Skid ramps when you are going to WOrkin the rain or the snow；Otherwise the

10ader may skid and falJoff the ramps，

the overarllength，Width，height，and weight CauSlng a Serious accident． Of both theloader and the truck．

When usingacrane． CAUTJONSTO BETAKENWHEN LOAD− JNGAND UNLOADINGTHE LOADER ltis advisab［e to ask a specialist to10ad and un10ad the10ader onto and from the trailer．

The operator may not be familiar with this kind Of work．

a WARNlNG ●Useacraneofsufficjentcapacityto hoist the weight of theJoader（including the Weight ofanattachment，ifsoequipped．） ●Lock the front and rear frames with the

Safetylink．

●lnsta［Joptiona141ifting［ugs on the

WhenusJngramPS Setting angle

＄PeCified positions．Perform 4−POint hoi＄ting・Do not make3−POint or2−POint

hoisting．

●Consult your10CalTCM dealer about the insta［Jationofoptiona＝iftingLugs．

●Lift the10ader alittle off the ground and make ＄ure the chains or ropes are properly secured to the lugs and the Set ramps with an angle ofless than150， usingthetableas a ruleofthumb．

Bedheight

Ramplength

1000mm（39in）

3700mm（146in）

750mm（30in）

2775mm（109in）

500mm（20in）

1850mm（73in）

a WARNlNG Loads must be driven straightontothe

ramps・Both front wheels（and or rear

Whee［s）must bein contact with the ramp＄SimuJtaneou＄ly．

● Use ramps of sufficientJength，Width and Strength． ● Before10ading or un10ading theloader，make

Sure tO aPPly the parking brake to the trailer

truck and b10Ck the wheels，

● Ramps must be spaced evenly from the CenterOfthetraiIerts bed andsecurely10Cked to the trailer，The trailer surface must be

Cleananddry． 50

10aderis stabLe．

TRANSPORTING THE LOADER

Whenrunningonitsown

a WARNlNG After driving for an extended hour，the 10aderls tires may heat up，CauSing the interna［tire pressure to rise excessively， and in the worst case the tires could

exp］ode．Makesuretoparkthe10aderfor20 to30minutesforeveryone−hourdriving，tO COO［down the tires．

Observe all traffic regulations including anyny SPeCialregulations authorized within the work area，forexample，SPeedlimitations． ・Drive s10W，and go round pot holes or other Obstacles，ifany，intheworkarea．

・When driving on pub］ic roads，Carry

necessarylicense and permit・Be aIert for

Other vehicles and pedestrians．Abide by traffic reguIationsanddrivesafely，

51

TOWING

TOWING Theloaderis not equlPPed with any towlng Pln． When necessary to tow another vehicle，the tow rope must be tied to the positions SPeCified on page29．

・The towline must be a10ng the centerline of

bothyourIoaderandthevehicletobetowed．

・lf you use any other towlng device，refer to the lnstruction Manual supplied with the towlng device．

TheJoader mustbe usedfortowrng only jn an emergenCy・

Whenthe［oaderistowedbyanothervehicle

If the engine can be started and the steering Wheeland brakes function normally，have

A wARNING

SOmeOne get On theloaderyou are golng tOtOW

forsteerlngit． Donottowanothervehiclea10ngdi＄tanCe． 1tisdangerou＄．

A wARNING When towing another vehicle on a pub［ic

1f the engJne WOn t start，remOVe the front and rear propel［er shafts；Otherwise the transmission

Wi［lrotate without being properly［ubricated， CauSlng Seizure．Before removlng them，aPPly

the parking brakes and bJock the wheels road，take nece＄Sary meaSureS tOlet other SeCurely． Vehicles and people know that you are towing anothervehicle．Useaf［ag，rOtating ffitis difficultto towtheloader，tranSPOrtit bya lamp，Orhazardlamp．

trailertrucktoyournearestrepairshop．

When towing the L13−20r L16−2，Observe the

There are several requirements you must abide by when towlng anOther vehicIe．Learn the regulations and ruJes about towlng anOther VehicLe and observe them．

・Check the weights of your10ader and the Vehicletobetowedandmakesureyoし‖oader

has sufficjent braking capacity to stop the

towed10ad． ● Checkif the vehicle to be towed can be

braked and steered．1f not，do not a］10W

anyoneto rideonthetowedvehicle．

● Check the tow rope or tow bar for damage and make sureit has sufficient strength for the work．

・When necessary to descend a gradient，

another towlng VehicJe must be usedin the rear to retard．

・Start slowly．A sudden start canlead to a

brokentowrope．

52

following conditions in addition to the above Cautions．

①lftheenginewon，tstartorthepumpfajlsto OPerate nOrma

y，remOVe the front and rear

PrOPe‖er shafts．ReLease the parking brake before removin the rear eller shaft， referrJng tO Page55．

②Rem？Vethesteeringcy‖ndersbecausethe SteenngWheelis disabled．

③ Thehydraulicboosterofthebrakesystemis disabled and thus the brake pedalneeds to bepressed harderthan usual．

MEASURESTO BETAKENIN AN EMERGENCY

MEASURESTO BETAKENIN AN EMERGENCY

The brake system is a hydraulic booster type Which goesdisabIedwhenthe englneStaHs，thus CauS［ng a hard brake pedalwhich requ［reS a

graterpedaleffortforbraking．

The parking brake is automatically applied when theenglneStalls．

AwARNIN（声 ・Batteries glVe Off exp10Sive gases・Do not smoke．Keep flame and ＄Parks aWay・

・Take care when using meta ic tooIsLlf a

meta ic toolis placed between the

POSitiveterminaIand the englne b10Ckor Steering＄y＄tem：The steering wheelbecomes the10ader body，SParks may deveIop， hard to turn due to an inoperative hydraulic CauSingexp10Sionorfirehazard＄・ SyStem・ ・lf battery electro［yte comesin contact With the skin or the eyes，it wi cause a lf the englne Stalls during traveLing，Park the burn or blindness．Wear safety glasses， 10aderin an out−Of−traffic area and check the rubberg10VeSandapron・ CauSe Of the trouble， ・lf electrolyte comesin contact with the

ForcompllCated trouble，COntaCtyOur LocalTCM dealer．

Skin or getsin the eye，fLush repeatedly with cold water and seek medical attention．

●Make sureto shutofftheeng［ne and turn

Off the starter switch before working on the battery．

Do not enter water whose depth exceeds the loaderls minimum ground cLearance height or is high enough to wet the bottom of the axle housing． As a rule of thumb，the allowable water depthis

（tobecontinued）

about400mm（15．7in）．This means that the ］oader should not be usedin a river．

0bserve thefol10Wlng COnditions：

・Check the water depthin advance when CrOSS［ng aCrOSS a river．

・Use the same precautions before crosslng aCrOSS a SWamPy area・

・Do not enter rivers whose river bedis steep

OrWhosef10Wis rapid．

A cAUT10N Avoid use of the10aderin salt water．Salt water use will cause the development of rust to shorten thelife oftheloader．

After workingln a SWamPy area，Careful］y wash theloaderandapplyanti−ruSt，COatings・

53

MEASURES TO BE TAKEN IN AN EMERGENCY

●Do notJet a disabled）oader contact the

A wARNING Before trying to disconnect the battery COnneCtOrS，make＄ure tOJowerthe bucket on

the ground horizonta

y，aPPly the parking

OPerative10ader． ●When starting the englne Of a disabIed loader，Wear PrOteCtive glas＄eS．

brake，turn the starter ＄Witch to the OFF

POSition and shutofftheenglne． Do not put meta［tooIs or theIike on the top Surfaceofthebattery． To prevent the deve10Pment Of sparks，

・Theloader has two12−VOlt batteries，24voltsin

total．Make sure the mating battery has the Same VOltage．

・Connectingtwo boostercabIes： djsconnect the（−）side（grounding side）first． ①Turn the starter switches of the operative To reconnect，the（−）＄ide should be Vehicle and the disabIed Ioader to OFF． COnneCtedJast． 【ト）●（＋）→（＋）●（−）】

ConりeCt the red cable clip to the（＋）battery

terminal of the disabled loader and connect the Other red c‖p to the（＋）battery termina10f the OPerative vehicIe；

1・Removing the battery unit from the10ader

②connectoneblack

・Read thelnstruction ManuaF for the charger Carefully and fol暮ow the specified charglng

③Connect the other

and charglngWith astationarycharger PrOCedure．

・If the battery rs to be chargedindoors，have

good ventilation．Remove the battery caps to aIIowgasestoescape．

・While the batteryis being charged，neVer bring

．

．

Vehicleplacedasfarawayaspossible，fromthe battery． ・Make surethefourcIIPSareSeCureand making good contact． ・Startthe englneOfthedisabled10ader，

flame close to the battery．Care should be exercised not toIet any metallic object contact the batteryterminals．

・After charglng，Clean the battery terminaIs and

appIy grease before mounting the battery on

the10ader．

2．Replacing discharged batterjes with charged batteries

・Once completely discharged，the battery wilI

have a short servicelife．RepJace the two batterieswith newonesassoonaspossible．

・Make sure the battery and cable polarities are the same；the（＋）battery terminalto the（＋） Cable terminaland th戸（−）battery terminalto the（−）cable termlnaL．Tighten the nuts

SeCurely．

・The disposa10f a discharged battery must

beleft to the dealer from which the battery

WaS bought or to a specia［ist．Do not throw

itawaywithoutpermission．

3．Using a boo＄ter Cabletotemporarily restore

the battery performance

A wARN州G ●When connecting a boo＄ter Cable，u＄e

Caution not to short−Circuit the batteryls PO＄itiveand negativeterminal＄With a cable Clip；ifshorted，thebatterycan explode．

●Use cautjon when connecting the booster Cable to the englne b10Ck of a disabled loader，because ＄Parks may develop．The

Cable must be connected to the englne

block placed a＄far away as possible，from the battery．

54

・After the eng嘉ne Of the disabledIoader starts， ，

．，。。

MEASURESTO BETAKENIN AN EMERGENCY

A wARNING ［f the10aderis disab［ed for any reason，

needs to be towed，and the parking brake CannOt be released with the parking brake

SWitch，re［ease the parking brakein the fo owing procedure．Do nottrytodrivethe 10aderbyitsowneng［ne・ However，this proceduremust be u＄ed only

When you cannot relea＄ethe parking brake With the parking brake switch．Under any Other circumstance should not this proce− dure be used．

Beforeyou tryto releasethe parking brake in the fol10Wing manner on a grade，bLock the wheels secure］y enough to withstand the weight of the］oader．Have a guide and make sure there is no one around and under the10ader．

lfthe parking brake cannot be re［eased with the Parkingbrakeswitch，duetoadefectivebrakeoil PumP Or Other fai］urein the brake system，

release the parking brake in the manner given

betow．

A wARNING Inthestep⑤，about45ccofoiIf10WSOut・ Useduecautjon nottogetburnt． 1tis advisable to make sure theloaderis

sufficiently cooled down.

Procedure to reIease the parking brake Withoutusingtheparkingbrakeswitch： ① Turn the parking brake switch ON・The

Parking brakeis disabled by releaslng the Parking brake forcefullyin the fol10Wlng manner evenif the parking brake switchis ON，

② Loosenthe10CknutDofthereIeasingbolt．

③ RemovethereleasingboltCandremovethe 10Ck nut D from the bolt．

④ Wash thethreaded areaofthe releasing bolt C．

⑤ Remove the plug B from the parking brake COVer．

⑥lnserttheboltCintothepLugholeA（Without nutandflatwasher）andtighten・ ⑦ Tighten the boLt untiLit stops・The parking brake wil］be released when the size Eis aboutllmm（0．43in．）

After exiting an emergency situation，COntaCt your10CalTCMdealerforservic［ngOrrePalr・ 55

HANDLINGJN COLDWEATHER

HANDLlNG IN COLD WEATHER

6・After preheating the englne，Crank the engIne，Warm upthe engIneSufficiently．

ln cold weather or when the ambient temperatureis−0℃（320F），bearinmindthat： The water and lubricants used in the loaderer

mayfreeze．

・The surface on which the［oader travelis Slippery， Keeplng the abovein mind，Observe the followJng COnditions： 1・Addwaterandlubricantsbeforeworking，nOt afterworking・（Thisdoesnotapplytofuel．）

Exhaust gases can ki so the10ader must be Warmed upwith adequateventjlation． 7・Warm up theJoad handling system．0perate

the hydraulic pedaJs sJowly to actuate the Cy＝nders severaltimes．

8．Attach tire chains to allfour wheeIs when

2■ Add LLC（Long Life CooJant）to the radiator COOling water．The wheel10aders are delivered from the factory with LLC jn the

WOrking on a road covered with snow， especiallyonanlCy rOad．

temperature might drop to−10℃ to−40℃

● The rubber partslike the wFPerS mjght

9・After work，take measures to prevent the radiatorandingeneralyoudon．tworryabout thecooJant・However，When yourJoaderisto freezFngOfwateronthepartsasfol10WS： be usedin a cold reg［On Where the ambient ・Tapethe keylnSertionslit． （140F to−400F），increase the concentration Of the LLC．

3・Change the englne Crankcase oilto cold−

Weatherengrne oiI． 4・Use hard−tO−freeze fuel．To prevent the COndensation of moisture to theinner wal10f

the tank，take care toleave half the fueJin

COntaCtOtherparts． ● Remove snow and water at the bottom and inside of the10aderwith a rod and brush．

・Park the Loaderindoors，if possible．Parkit

On alevelsurface and cover with alarge Vlnylsheet．

・lf not possible to store the10ader jndoors，

the tankwhen finishing the day■s work．Add

Park the10ader on alevelhard surface and

COld−Weatherfueltofillupthetank．

COVerjtwithav［ny［sheet．

5・AIways keep the battery■n a WeJIcharged

COndition sincethereisdangerofthe battery

bejng damagedif the electrolyte freezes．

Afterwork，be sure tolet the eng■ne run at

10W rPm for about 5 minutes．As an alternativemethod，dismountthebatteryand

keepitin a warmindoor p［ace・Keep the SPeCific gravity ofthe electrolyte atl・2800r below． Cautions to be taken when traveling and

OPerating the10ader．

56

freeze．Take care not to a［Low them to

HANDLING TIRES

HANDLlNG TlRES

TlRE lNFLATlON PRESSURE The tireinflation pressure must be as specified， nottoohighortoo10W・

A wARNING Tires are one of the mostimportant

COmPOnentS Ofthe10ader：they sustain the Weight of the10ader，tranSmjt the driving force and brake force，alleviate shock from the road surface，and help the10ader turn・

Neglectofthe maintenanceofthetires wil［ lead to poor performance of the loader. A

flattirecancauseserious［nJuryOrdeath・

TIREIDENTIFICAT］ON

Make sure that the tires are inflated to proper PreSSureS・ UnderinfIation

Correct Overinflation

（∋0日 Model

Size

Standardinflation PreSSure

235kPa

L13＿2 16．9t24−10PR

（2．4kg／Cm20r34・1psi）

L16＿2 18．4−24」10PR

（2．2kg／Cm20r31・3psi）

216kPa

The inflation pressure may be properly adjusted according to the ground condition orwork area・

Olnner linerr

．パu

a

e ¶

（D

②Shoulder ③Sidewalls ④Beads

⑥Carcass

O Breaker or ⑧Belt

Note：Thestandardtirehasatractiontreadpattem・

ltis advisab［e toinflate the tires alittle10Wer than standard when theloaderis to be used on sand or soft ground，Consult your10CalTCM dealer about the selection and inflation pressure Of tires．

Tireinf］ationpressurechecksmustbeperformed when the tires are cold．

TtRE SIZE ●L13＿216．9−24−10PR ① ② ③

弼 ① Tirewidth（inch）

② Rim diameter（inch） ③ Ply−Rating

The Ply−Rating■■is anindexoftirestrength・

The］arger the number，the higher the

inflation pressure becomesavailable and the

higher10ad the tire can support・10PR indicates the strength equlValent tolO cord PLlesinthetires．

57

HANDLING TIRES

lf theinflation pressure js too10W，the fol10Wingtroublescanoccur：

A wARNING

● Large defIection．1t wjlJlead to separation or COrd breaksduetothegeneration ofheat．

free from cuts and showless wear，

・The deve10Pment Of cracksin side walJs．

Wejght when10ading，unJoading and

Vulnerabletodamagefromtheoutside． ●lncreased road resistance willincrease fuel

COnSumPtion．

The wheels should have tires which are because the tires sustain a lot more

braking・Damaged or excessively worn

tires can cause a puncture or burst，thus leadingto personalinjuryordeath．

1f theinfJation pre＄＄urei＄ tOO high，the

foJ10WingtroubJescan occur： ・The treadis susceptible to damage from the OutSide．Cut burst，Shock burst orcord breaks W‖beapttooccur． ● The tires are apt to skid when starting or

braking．The center of the tread wears Prematually．

A cAUT10N Do not travel long distances over rough terrain・Use paved roads when traveling，This

W‖ proJong the tire servicelife andlead to Safe travel．

TIRE ROTAT10N lf one or both of the front tjres show deeper

Wear than those of the rear tires，rOtate the tires properly・Thislets the tires wear uniformIy，

thus making it possible to prolong the entire SerViceJife of the tires． Howto rotate thetires：

・Rotate the tires between the front and rear

Rotating direction

Wheels・DonotswapthetiresdiagonaIly． ・A treads pattern must face forward．The

traction pattern affects fuelconsumption and thesafetyoftravelllng．

／ Forward traveJ

58

HANDLING T［RES

Howto checkthe extent oftire wear Measure the extent of wearat an areal／40f the

●Do not use the bucket to raise the front Wheels．

tread s outermost part， （POints markedx）

・Jackthe10aderupJuStenOugh to remove tires．Donotraisethe10adertoohigh． ●BIock the rear wheel＄ When you are

about to remove the front wheels and b［ock the front wheels when you are

about to remove the rear wheeLs． ●Be sure to use supportS under a jacked−

up loader. Do not try to keep the loader raisedupwithajackorjacks・

Tread width

・Therearax］emaycradLe．Topreventthi＄，

Wedge a rigid squared tjmer between the

TheリSefullimit（replacementtime）iswhen the axLe and frame． tireIS WOrn 85％ compared to a new one・ Replace any tire showlng eXCeSSively uneven wear or a cord layer exposed to view with a

・When removing the wheelboLts，the one

atthe top position must be removedlast， with thetireliftedwith a hoist．

newone，eVenifitis notworn85％．

●ThetighteningtorqueofthewheeLboltsis

A cAUT10N

862N−m（88kg・mOr636．5Lbf−ft）・

Equalize wear of the front and rear tires・Do

not use tires of different types，COnStruCtions or sizes．Failure to observe these conditions

will adversely affect the power train including axles ortransmission，CauSlng the malfunction

WHEELS

Of the Loader．

▲wARNING

When repLaclngtires，makesuretousetiresof the same type，COnStruCtion and size for four Wheels．1tis advisable to replacethefourtires at the same time．

When disassembling of a tire and rim as＄emblyisneeded，aSkaspecialist・

Remov苧ruSt（if apy）from the rim・An excessIVely ru＄ty rlm Oftenindicates the

REMOVING AND REINSTALLLNG TtRES

deve10Pment Of crack＄・Replace such a rim assembly．

A wARN州G

Atirewith awheeLis heavy．Servicingitis difficu］t and dangerous．It also needs a hoist for removing and reinstalLing tires・

lti＄ advisabLe to a＄k your10CaL TCM

dealeroraspecialisttothework・ lfyouarego［ngtOjackuptheloaderfortire maintenance，Observe the foILowlng COndi− tions：

・Park the10ader on dry，flat and hard ground． ・Carry out the work by atlea＄t tWO PeOPLe：One for working on tires and

One a＄ a he［per who a］so keeps by＄tanderstostandnearthe10ader・

59

HANDLINGONE−TOUCHCOUPLER（NON−HYDRAULICANDHYDRAUuCTYPES） HANDuNG ONE−TOUCH COUPLER

（NON−HYDRAULICANDHYDRAU− uCTYPES） The oneLtOuChe coupler allows easy exchange

between load handling attachments such as

buckets．

Non−hydrauljcone−tOuChcoupler

A wARN州G

Do not al10W bystanders to stand near the

］oader．The］ocklever should be n10Ved on

theground，nOtintheoperator．sseat・

Removal

PLace a paLLet under the attachment you are about to remove．

① KeepthebuckethorizontaLabout20cm（Ot8 in）abovethe paIIet．

② A wARNING：Set the parking brake SeCureJy．Hold the10CkJever and turnit to theIeftand make sure the rightandleft plnS aredisengagedfromtheattachment・

③ Make sure the bucket（attachment）is Located on the near−Side edge of the pa et foreasyoperationoftheone−tOuChcoupIer， ④ Lower the booms a Little and slowty and Carefu y tilt the bucket forward，and the bucket（attachment）wilIdisengage from the One−tOuCh coupler．

60

HANDuNGONE・TOUCHCOUPLER（NON・HYDRAULICANDHYDRAULICTYPES） lnstallation

① with thelockleverin the ■■release （Left） POSition，S10Wly bring the one−tOuCh coupler C［ose to the bucket（attachment）hook and insertit．

② AwARNLNG：Setthe parking brake．Raise the booms a littIe and ti［t the bucket

（attachment）backward to almost upright or

untiIthe one−tOuCh coupler touches the StOPPer．Shutofftheenglne．

O Turn the lock lever to the pin insertion ・

H。．。．he．eversec。re．yn。．t。

get your fingers caught between thelever

and the push rod p［n Set Plate・Make sure

the right andleft plnS are COmPletely engaged．

61

HANDLING ONE・TOUCH COUPLER（NON・HYDRAULICAND HYDRAULICTYPES） Hydraulicone−tOuChcoupIer

A wARNING Do not a

ow bystanders to stand near the

10ader．The operation of the coupler plnS arecontrolledfromtheoperator■s＄eat．

lnsta

ation and removal

The procedures forinsta＝ng and removlng a hydraulic attachment are basicalIy the same as those for non−hydraulic attachments，eXCePt the

operation of the coupler pins is controlled with the hydraulic one−tOuChleverin the operator s COmPartment．

A wARNING The use of the hydraulic one・tOuChlever must belimited toinstaJlation and remova1

0fhydraulicattachments．When not used，it Should beJocked with thelever10Ck；

Otherwi＄e the coupIer plnS might be disengaged due t9an aCCidentalmove of

thelever，SO thatthe attachment may drop， thuscausing persona［injury．

62

HANDLINGONE・TOUCHCOUPLER（NON・HYDRAUuCANDHYDRAUuCTYPES）

lnsta ingandremovinghydrau［ichose lf your10aderis equJPPed with a hydraulic attachment，itis necessarytoinsta‖and remove

the hydraulic hose when drawLng hydraulic POWerfromtheloader，

lnstalling and removing a WARNlNG Set the parking brake andnd Shut off the englne．0perate the attachment COntrOllever a few times to release the

PreSSurefromthe pIP［ng．

A cAUT10N Clean dust and dirt from the hydraulic hose connections・ ・Connectthe hydraulic hose ofthe Loaderside Withthe hydraulichoseoftheattachment・ ・Start the englne．0perate the attachment COntrO］lever slowly to move the attachment， to make sure there is no oil leaks from the COnneCtions．

・After removlng the hydraulic attachment，

COnneCtthe hydraulic hosesoftheattachment to each other．Dust cap the hose ends of the Ioaderbody side to preventdirtfrom entenng the circuit．

63

Nlemo

64

LOADING OPERAT10N

LOADING OPERAT10N LOADING OPERAT］ON

−

SAFE LOADING OPERATlON……．．．．． ．‖‖…．． ． 66 BEFORE LOADING D［GGING

GROUND D［GGING（DLGGING ON A LEVELSURFACE） DUMPING LEVELING

BULLDOZ［NG SNOW REMOVAL HOLSTING THE LOADER ADJUSTING BUCKET AUTO−LEVELLER……

．．77

This Operation ＆ Maintenance Manuat uses the followlng Safety alert symboIs．When you see those SymboIsin the text，follow the safety message to avoidpersonaHn］uryOrdeath．

Failure to foILow theinstruction＄in the message wi

causeaseriousaccidentordeath．

a WARNlNG Failuretofo owtheinstruction＄intheme＄Sage mightcausea＄eriousaccidentordeath・

A cAUT10N Fai［uretofollowtheinstructionsinthemessagemay CauSePerSOnalln）uryOrdamagetothe10ader・

65

SAFE LOADING OPERAT10N

SAFE LOADJNG OPERATION You should understand the capabi［ities and COnStruCtion of the wheel10ader to operateit Safely． Al［of the10ader−s functions can be relatively

easIIycontrolledwith the10ad handlinglever，but theloader can be very dangerousif you failto use propercautjon．You should bearin mind that

the bucket orattachmentis heavyand hard and that they wiIIsometimes hinderyourview of the

A wARNING The operator mustfasten his seat beltif the Whee［［oaderisequipped with a ROPS（Ro − OveトProtective−Structure）canopyoraROPS Cab；Otherwise，if the10ader turns over，the

OPeratOr might be thrown out and，in the WOrSt CaSe，the operator can be crushed by

the10ader causlng SeVere［nJury Or eVen death．

Do not try to modify the ROPS canopy or a ROPS cab without prior permission from the areainfrontofyou．Beforestartinganoperation， The wheel10aderis a versatile pleCe Of

manufacturer． Use on］y a TCM−aPPrOVed ROPS canopy．1f the10ader turned over，be SuretO rePlacethe ROPScanopywith anew

transport the10ads，and dump theminto a hopperorontoadumptruck．

The marking

make sure thereis no one near the work area，

One before putting the10aderin service equlPment．This does not mean thatit can be used forJuSt any tyPe Of work．BasicaIly，itis agaln・ designed to scoop up［oads with the bucket，

Ln terms of performance，yOu Should know the bucket capacity of the10ader and the size， Weight，and materia10f the10ad you wiH be handling・ln addition，yOu absolutely must check

to seeif the soi10rWOrking surface of the work area is firm enough and strong enough to

On the pictures means actions

thatare prohibitedordangerous． The pictures have been drawn based on TCM■s medium−Sized wheelJoaders．

OPerate the［oader safeJy．Theloaderis not Suitab］e for work on soft sojl，SuCh as muddy or

Sandy ground．ln soft soilitis unable to achieve Sufficienttraction forsafeoperation． The wheel10ader has an articu［ated frame

design which a‖owsthe frontand rearframesto SWjve［around the center pln for steenng．In

SOme POSitions，the loaderis sufficiently unstable thatit mayeasilyturn overifyou tryto manoeuver too heavy aload．Before trylng tO OPerate the bucket or an attachment，make sure

the frames are in a relatively straight alignment to each other． FaiIure to observe this

requirement can lead to malfunctions and

SeriousaccidentsinvoIvlng the Loader． Protecttheplanet！！ OperatetheJoaderwhilekeep．ng■nmindthatyoushouldbekindto theenvironment．Thispracticewillleadto10WeramOuntSOfexhaust

andoperatingnoise．1twi11alsobewelcomedbybothfe owworkers andtheresidentsaroundtheworksite．

TCMiscommittedtoprotectingtheplanet．

66

SAFE LOADING OPERAT10N

NOTE＝Theil［ustrationsdonotnecessarilydepicttheL13−20rL16−2・ThesafetyrulesandcautionshoweverappLytoanymodeL・

「諾

numbersnexttothesafetyruIesdonotindicatethepriorityoftherule，simportanceorthedegreeofriskassociatedwith Situation．

1．Know the rated capacity of the bucket or

7．Make sure your10adis centeredin the bucket．Use caution to avoid spiLling or accidentally dumplng the10ad・Exercise

attachment and never exceedit．Before

Startingwork，Checktheweightandcenterof gravityofthe10adyouaregolngtOhandle・ 2．Checkthespecificgravityofthe10ad・Takeit intoaccountbeforetry］ngtOmOVeit・

SPeCialcautionwhen handlinga10ngload or

Oddlyshaped10ad・Makesurethatthe10ad■s

CenterOfgravitylSallgnedwiththecenterof the］oaderas much aspossible．

Load．s center of gravity

3．Use an appropriate attachment，takinginto

accounttheshape and specificgravityofthe 10ad．

4．Use the bucket and booms properly．Do not trytousethemtoshift，PuShorpu‖theload

Whileitis on the ground．Such an action mightdamagethe bucketdrattachmentand

8．1f a fork attachmentis used，adjust the fork

SPaC．ng PrOPerly according to the shape of the10ad．

9・If you work on the shoulder of an embankment or beneath an overhang， always have a person present to guide you， and fol10W hisinstructions．

it can cause an accident．

5．Do not hoist a10ad with chains hung from the bucket or the attachment．The chains

mayslideoff． 6．NeveraLlowanyonetorideinthebucket・

10．BeforetrylngtOdumpearthorrocksfrom an elevated position，makesurethereis noone inthedumparea・

11，Stayawayfromtheedgeofdrop−Offs・

67

SAFE LOADJNG OPERAT10N

NOTE：TheillustrationsdonotnecessarilydepicttheL13L20rL16L2．Thesafetyrulesandcautionshoweverapplytoanymodel・

12．When articuJatedin the middle，theloaderis 16．Don■t driveinto a piIe of earth or materialat

high speed．You might be thrown out of the

unstable and might roIIover due to the appllCation of undue force on the frames．

10ader by the sudden stop・The10ader can also be damaged．

Make sure the front and rear frame are

allgned with each other before handling 10ads． Failure to do so can also cause a

PrematurefaiIureoftheloader．

17．Do not stand nearaload handJing operation．

Some kinds of attachments move sideways lsEENOT引

as weIlas forwards and backwards．

13．Do not try to（ift the booms excessively high

Or Perform work on grades，eSPeCially when theloaderis not straight．0therwise，the

loadercould tipover． 14．Remember that theloaderis unstable when

the bucketis raised high．Use approprjate

Cautjon and move s10Wly whenloading and un10ading．

15．When dumplngthe bucket，firstslowlyti］tthe

bucket forward and then dump the whole

load at once，quickly．Do not stop dump［ng

halfway through；Otherwise theloader my tip OVer due to the reaction from suddenly StOPPlng the bucket．ln particular，if the

bucketis stopped at the maximum range of its reach，the chances of the10ader tippFng

OVerare high．

18．Whenitis necessary to walk under the bucket or attachment for servicing or for any Other reason，make sure to support the

bucket or attachment with safety bLocks and have another person present who stands

Clear of the10ader．

19．0perators maygetdustorsandintheireyes When workingln a dusty area．Pay attention to thedirection ofwind，and weargoggles，if needed．When Loading a trai［er，aPPrOaCh thetrailerfromtheside（atarightangle）．

68

SAFE LOADLNG OPERAT10N

NOTE＝TheillustrationsdonotnecessariIydepicttheL13−20rL16p2・Thesafetyrulesandcautionshoweverapp［ytoanymode［・

20．Whenlifting the10aderitself，attaCh four

Chains each of whichis strong enough to SuStain the10ader■s weight at thefour points

Of theloader．AIways have another person

26．Have fire protection equlPment handy Whenever workingindoors．RepLace old fire extinguishers with new ones at the specified intervals．

PreSent tO guide guidance，and fo［10W his instructions．

27．Check the surface over which you willrun・

Clear away debris or anything that might CauSe yOu tOlose controI，bog down or tip

OVer．

良巨ヒり堅王．

21．Whenlifting theloader，do not a ow anyone to ride on orto stand underthe10ader． 22．When performlng SnOW remOVal，make sure

1、、、二二＝＝＝ニ コ＝＝＝＝＝＝＝

toinstalltire chains on allfourwheels． い・一∴一′・ニー圭

○

0／ノ／＞「チ㌻ …

忘蓮ゝ

町

、く．．

28．Do notleave the Loader unattendedin the midd］eofwork，eSPeCiallyon agradeorina

Cityarea．The10adermightbevandalized or boarded by children．1fitis unavoidable to EsEENOTEL

leave the10ader unattended，make sure to： ・Lowerthe bucket on the ground and apply

the parking brake． ・PLace the10ad handLing］everin neutraI

23．Avoid sudden starts，StOPS，and turns on SnOWyOrlCyrOads・Drives10Wly・

and setthelever Lock．

・Remove the starter key and b10Ck the Wheels securely．

24．Know where the ditches and curbs are before starting snow remova］・

25．Make sure thereis good venti［ation when WOrking■n an enClosed area・Exhaustfumes Can k‖．

69

SAFE LOADING OPERAT10N NOTE：Theillustrationsdonotnecessari［ydepicttheL13−20rL16−2，Thesafetyrulesandcautionshoweverapplytoanymodel．

29・Do not add an additionaIcounterweight or

modifythe bucketwithoutthe manufacturerls PnOr Permission．

lsE∈NOT引

30・Do not try to make any modification that

affects the performance or strength of the loader．

31．When10ading theIoaderonto atrailer，make Sure tO：

●Apply the trailerls parking brake and b10Ck its wheels．

・Use rampsofsufficientstrengthandwidth． ・Use nonskid ramps・WheninstaFling ramps

（iftheyare notpermanentJyattachedtothe

trailer），engage them securely on the rear

Of the trailer and put supports under the midd［e of them．

・Usually back theloader up the ramps，but

the direction of10ading may change the COndition of the traiIer．

・When golng uP a ramP，make sure the

CenterS Ofthe rearwheels are aligned with

thecentersoftheramps・Driveups10W］y． ・Never try to turn the steering wheel When ha［fway up a ramp．1ftheJoaderi＄

notalignedproperIywiththeramp，drive back down to the ground and＄tart OVer

agaln・

・暮fyou have difficulty seelngifthe tires are

aligned on the ramp correctJy，have SOmeOne else guide you．Follow their instructions．

32・Another attachment with hydrau［jc tubing

may beinstaLled anditis operated by man］Pulating an additional10ad handling

lever（forattachment）．Donotconfuseitwith the otherlevers．

33．1f a fork attachmentisinsta‖ed，uSe Caution

not to drop the10ads from the paJlet by

COntrO＝ngtheangleoftheforksproperly．

70

BEFORE LOADING

BEFORE LOADLNG

THE SPECIFIC GRAVITY OF LOADS

（Weight／m3perunitvolume） A wARN［NG

Use onIy a TCM・aPPrOVed bucket or

Theloaderis deslgned to handle a heaped10ad On the bucket safely，if the materialis sand or

attachmentfor10ad handlingoperations． Do notincreasethe bucketcapacjtyoradd an additionalcounterwejght to the10ader

earth．However，iron oriron ore，C］ayey material

Without the manufacturer．s pr10r Permis・ Sion・Failure to do so may cause personaI （nJuryOranaCCident．

does，and thus they can exceed the rated

COntainlng10tS Of water，Or feces have a far

greater specific gravity than the sand or earth CaPaCity of the bucket despite their apparent

SmaJJvo）ume，When handJjng such a materjaJ，

use caution not to exceed the rated capacity of

the bucket and10ader，When the10ad you are go［ng tO handle has alarge specific gravity，itis

advised that you exchange the bucket for one With a smaller capacity；When theload has a

Smaller specific gravity，yOu ShouLd exchange thebucketwithonewithalargercapacity． For ＄afe work and operation，eXerCise

extreme caution so that the rated capacity of the bucket and10aderis not exceeded．This leads to reduced maintenance and economi−

Ca10Peration．

Some exampLes ofthe operationstheloadercan Performwi［lbeilIustratedon pagesthatfoIlow：

71

DIGGING

Lower the bucket to the ground and tilt it to makethefrontedgehorizontal．

DJGGING A cAUTJON MakesuretheIoadiscenteredwhenfillingthe bucket．NevertrytoliftunevenJoad． Digglng

referstooperationsinwhichtheloader

PutS the bucketinto a pile of sand ortheIike to fillit．

SCOOPING ・With the edge of the bucket parallelto the groundsurface，driveforwardintotheplle・

（lf the bucketis usedin the f10ating modeit Willcause the edges of the bucket to wear rapidly．Itis advisable to keep the bucket

Shift the speed range controlknobinto Lo

SPeedandthrustthebucketintothepile・

bottomJuSt above the surface of the ground・

Level any residual part of the load with the

bucketfreef10ating．） ・lfyouwanttofilIthebucketcomp［etely，Oritis

hard to push the bucketintothe pile，rOCkthe bucket forward and backward．

A cAUT10N When filling the bucket，PreSS the accelerator PedaluntiIthe tires begin to skid．When the tires beglntOSkid，returntheacceleratorpeda［ a Littte and raise the booms to reduce the toad

in the bucket slightly，Or OnCeleave the plle・ Avoid over10ading．

RaisetheboomswhiIetittingbackthebucketto fil＝t．Driveback．

・When movFng，keep the bucket at the

minimum ground c［earance height necessary and keepittjltedbackalItheway．

Titt the bucket back a the way and keepit at

the minimum ground clearance height when mOVlng・

72

GROUND DIGGING

GROUND DIGGING

（DiggingonaLevelsurface）

Lowerbucketonthegroundandtiltitforwarda little．

Adjustthe forward tiltofthe bucketaccording to the hardnessoftheground．

A cAUT10N

UsualIytiItthebucketforwardbyOtolOO・Too large a forward ti［t of the bucket w州 apply heavy burden on the bucket and booms， resultingInadefectiveload handJingsystem・

・Drive s10Wlyforwardand penetratethe bucket Cutting edgeintothe groundlOto30cm（0・3 −1ft）．When the bucketis filled，tiltbackthe bucket while raising the booms.

Shift the speed range controlknobinto Lo speed and penetrate the bucket edge into ground・

・The digglng depth shouLd be properly adjusted when driving forward. ・Using the above procedure，dig the ground littLebylittLe．Don trush・

A cAUT10N With the bucket or the fork attachment tilted

forward morethanlOO，donotapplyexcessive

force on the cutting edge or the fork tips・

Failure to do so may cause cracked or

defective bucket or forks． Raiseboomswhile ro

lngbackbucket・

BuckettiltedforwardmorethanlOO

Gatherin

lumber

Rollback bucket fu

y．Keep the bucket at

miniTnum ground clearance height when mOVlng・

73

DUMPING

DUMPING

V cyclework

A cAUT10N

Clear away any sand or rocks scattered on the

groundwhereyouwi bedrivJngbyus（ngthebucket． Thiswil［preventthetiresfrombeingdamaged．

A cAUT10N

Keepthe bucketlowwhilemovlngtOandfromthe loading and dumplng areaS．Go sIowfy．Use care topreventthe10adfromfallrngoutofthebucket．

A cAUT10N Do nottryto remove clayor muddy earth which has dried on the bucket by banglng the bucket

l cyclework

repeatedly against any hard surface including

the dump truck．Doing so wi

cause the bucket

Or attaChment to ma］function．Clean the bucket With waterin such cases．

一■Dumplng

refers to operationsin which the10ader

is used to dumpsand，rOCks ororeintothe bed of adrumtruckorintoahopper．

A wARNING ●Beforelifting aJoaded bucket，rOCk the bucket a few times to ＄tabilize the10ad．

L‖cycIework

This wi［lheJp prevent personalinjury or damage to property from all or part of a load fa

ing out ofthe bucket．

●Proper care should be exercised when approaching a dump truck or hopper with

the booms raised high．Drive＄low］y．Avoid hard brakingand sharpturns；Otherwisethe 10adermaytipover．

Therearegenera

ytwobasicIoadcarrylngmethods．

Select an appropriate methods，COnSidering your

■■Tllcyciework

WOrkingconditions，COSt，andsafetyrequlrementS．

LOADER−AND DUMP TRUCK METHOD

There are four basic approaches to dumplng materialinto a dump truck，aS Shown above．

Select an appropriate work pattern cycle to reduce the amount of time required，Select a Pattern Which matches your working conditions and trucks to be used．

lLOAD・AND−CARRY．．METHOD ln this method，theIoaderis used to fil［the bucket

from a pile and move the material to the dump

area．This methodis suitab暮e for short−distance

WOrk（30tolOOmor98to328ft）．

1f the10aderis used to dump materialinto a hopper，itis good practice to construct alO m or

33−ft10ng SIope that rises about3degrees．This

Willcause a naturalbraking effect，thus avoiding thebotherofusIngbrakingcontroIs． AwARNING：Besuretoinstallab10Cktostop the wheels before the10ader can runinto the hopper．

74

Dumplngintoahopper

LEVEL］NG

LEVELING

Tilt the bucket forward gradua y to spread the load．

A cAUT10N Whenleveling the ground，drive theloader backwards，Attempting to［eveltheground by

drivIng forwards can damage the bucket and the booms．

Leveling workincludes spreading fillmaterial， roughleveling andleveJing which makes use of

boththeedgeandbottomofthebucket・

SPREADING FILL MATERIAL Fillthe bucket from a pi］e．Drive backward to SPread the f‖ materiaIwhiLe slowly tilting the bucket forward．

Let the front edge of the bucket contact the

groundsurfaceanddriveback・

ROUGH LEVELlNG Tiltthebucketforward untilthefrontedge ofthe bucket contacts the ground．Drive backward to leveluneven ground．

LEVELING Fil［the bucket with materialandlowerit to the

Make the bottom of the bucketleve［with the

groundsurface・

ground・Levelthesurfaceuslngtheweightofthe bucket．

Place the booms in the float phase and drive backward．

75

BULLDOZING，SNOW REMOVAL，HOIST B山Idozing

BULLDOZING

▲cAUT10N

Do not try to bulldoze a pile of material larger Or heavier than the rated capacity of the bucket．0therwiseitwillcause prematurewear

On the tires and waste fuelas we［［．

Bulldozing means uslng the bucket as a dozer b［ade to backfilIatrench or push materialinto a

hopper．

Bulldoze material with the bucket opening horjzontalto the ground surface．Do not tjlt the bulLdozing．（See A

bucket fo rward when CAUTIONon page73．）

SNOW REMOVAL

RemovIng SnOW

A cAUT10N BasicaIly，the same procedures are used as When hand［ing ordinaryJoads．Use caution not

to10Se COntrOland pay attention to ditches and other obstacles hidden under the snow

When working on snow−COVered roads． Cautions for snow removal work ・Do not make sudden starts，StOPS，OrturnS． ●lnstaH tire chains on alJof the wheels．

・Be alert for fire hydrants，manholes，Curbs， ditches，etC．

Hoistingthe10ader

HOJST］NGTHE LOADER

▲wARNING

Always set the safety link on the front and rear frames．Do not a‖ow anyone to＄it or ride on a10ader whenitis about to be

hoisted，Do not a

ow anyone to stand

under a hoi＄ted10ader．At first，lift the

10aderju＄talittleand makesurethe hooks are securely engaged and the chajn＄ are PrOPerly stretched（not twisted or kinked）

beforecontinulngtOliftit．

Hoisting［S neCeSSarytO10ad a disabledloader OntOatranSPOrtationvehicleorontoaship．

Follow the instructions of the crane operator and consuJt theloaderls guide．（See usingacrane

76

onpage50．）

■When

ADJUSTING BUCKET AUTOLEVELER

ADJUSTING BUCKET AUTOLEVELER The purpose of the bucket autoleveler is to automaticaLlystopthe bucketata preset digglng angle．（ltisfactorysetsothatthe bucketwil］be Paralleltothegroundsurface．）

For example，When theload handLingIeveris

Placedin the tilt−back position after dumplng a Load，theleverislockedin that position untilthe bucket has reached the preset angle．Thelever thenautomaticallyreturnstoneutral・

e

is necessary to change the setting，adjust

th川th

bucketwi be paraHeltothe ground surface・

e往

The bucket autoleveleris factory−Set SO that bucket autoLevelerin the fol10Wlng manner：

A cAUT10N Do not apply a large amount of force to the Cutting edgewhilethe bucketis tilted forward・

Doing so may crack or damage the bucket or

Other attachment．

The bucket autoleveler setting can be adjusted bychang］ngthepositionoftheproximityswitch・

A wARNLNG Before adjusting the bucket autoleveIer， appJy the parking brake・Do not a

anyone to ＄tand near the Load handling

ow

equlPment・

①Set the bucket for the desired bucket angIe． Shutoffthe eng］ne．

②Loo？enthetwoboltsand nutssecuringthe PrOXlmity switch fitting pLate・Move the pIate SO that the center of the proximity switch s SenSing surface（Orange area）isin contact

With the rear end of theleveler bar．Tighten the boltsand nutssecurely． ③Afteradjustment，Startthe engine and check

to seeif the bucket stops at the desired angle．

77

Memo

78

STORING THE LOADER

STOR］NG THE LOADER STORlNG THE LOADER DAILY STORING

LONG−TERM STORAGE OPERAT7NG THE LOADER AFTER LONG−TERM STORAGE

This Operation ＆ Maintenance Manualuses the

fo［（OWlng Safetya（ert symboIs．When you see those

SymboIsin the text，fol10W the safety message to avoidpersonaILnJuryOrdeath．

Failure to f0110W thein＄truCtion＄in the message WiLIcauseaseriousaccidentordeath．

a WARNlNG

Failuretofo owtheinstructionsinthemessage

mightcauseaseriousaccidentordeath．

A cAUTlON

Failuretofol10Wtheinstructionsinthemessagemay

CauSePerSOnalin）uryOrdamagetothe10ader．

79

STORING THE LOADER

DAILY STORJNG

LONG−TERM STORAGE

・Park the10aderin a dry，indoorlocation． When theIoaderis out of service for a month or

When outdoor storinglS CannOt be avoided，

Parkiton adry，level，hard surfacethatdoes

nothaveanypooIsofwater．

A wARNING When parkingtheJoader，make＄uretO：

●Lower the bucket on the ground horizontally， ・Applytheparkingbrake．

10nger，Observe the followlng PreCautions so that the loader can be used reliably on the next asslgnment． ・Repalranydefects． Check the oil level in each reservoir and adddd

OiJtothespecifiedlevel． AIso check each of thelubrication points and add grease as necessary．

・Removethestarterkeyandkeepit． ・If you must park the10ader on a grade，

b10Ck the wheeJs secureJy with b］ocks WhichwithstandthewejghtoftheJoader．

・ln winter orin cold weather（When the

● Park theloader on a hard surfacein an

elevated sPot，takinglocalf100d conditions into account，When the10aderis parked

Outdoors，COVeritwithacanvasorvlnyJtarp． ・Apply an antirust agent to the exposed parts

ambienttemperatureisIikelyto drop be10W O ℃or320F），takethenecessarymea苧ureStO PreVenttheenglneCOOlantfrom freezFng．

SuCh as cylinder rods and shafts which tend

For details，See the ‖HANDuNGIN COLD WEATHER section on page56．

・Cover any components，SuCh as the air

to rust．

breatherportand airfilterport，through which moisture might enter．

・Charge the battery fuIJy and removeit from the10ader・Store the batteryln a dry，COOI P［ace，

●ln winterorpoldweather（When theambient temperaturelS‖kely to drop below O℃or32

0

F），take necessary measures to prevent the englne and radiatorfrom freezlng．Fordetails， See the．1HANDLINGIN COLD WEATHER

SeCtionon page56． ● Make sure the tires areinf［ated to the SPeCified pressure．When theloaderis out of SerVice for a10ng Period of time，）aCk up the

roader alittle off the ground to remove the load on the tires．

80

STORING THE LOADER

WHENTHELOADERISOUTOFSER−

OPERATLNGTHE LOADERAFTER

VICE LONGER THAN A MONTH When the10aderis out of service Longer than a month，Start the10ader englne and operate the

LONG−TERM STORAGE ・Remove the covers used to protect agalnSt

10ad handling system s10Wly，OnCe a mOnth，tO

moisture．

PrOVidelubricationtoaI10ftheparts．

・Thoroughly remove antirust agent from the Cylinder rods・

When trying to warm up the10aderindoors，

The oil might have deteriorated during a longng StOrage Period・Check each reservoir and

make suretherei＄gOOd fresh−air ventilation・

Changetheoilifithasbrokendown（Changed

Exhau＄tfumes can ki

CO10r），i？COntaminated or has any foreign materiallnit．

．

・DonotincreasetheenglneSPeed rapidly・ ・Remove any antirust agent from the boom

and bucket cylinders before operating the loader．

●lf the Loaderis to be out of service another

One mOnth or more，aPPly antirust agent agaIn・

● Recharge the battery andinstallit on the Loader．

● Follow the procedures described under the heading ■，BEFORE STARTING THE EN− GINE， 一 on page 46．Warm up theloader eng［ne Sufficiently・

81

Memo

82

MAINTENANCE

MAI NTENANCE MAtNTENANCE

■■l

SAFE SERVLCING AND MALNTENANCE‥‖……．84 LOCATLONS OF FILLER PORTS……． ． ． 88 GREASE FITT］NG LOCAT10NS……．． ．， ．89

ENGINE COMPARTMENT

This Operation ＆ Maintenance ManuaIuses the foIIowlng SafetyalertsymboIs．When you see those SymboIsin the text，foIIow the safety message to avoidpersonallnjuryOrdeath．

Failure to follow theinstructionsin the message wilLcausea＄eriousaccidentordeath．

a WARNlNG

Failuretofo owtheinstructionsinthemessage mightcauseaseriousaccidentordeath・

A cAUT10N Failuretofo owtheinstructionsinthemessagemay CauSePerSOnallnJuryOrdamagetothe10ader・

83

SAFE SERVICING AND MAINTENANCE

SAFE SERVICJNG AND MAINTE− NANCE

Accidents and work hazards relating to the loader can be broadly classified into three

CategOries：thos6 which happenin spite of

adequate precautions；those which happen because of the carelessness of operators or WOrkers performlng nOrmalwork；and those Which happen due to defective parts or a malfunctjonJngloader， PersonaIaccidentsinvoIv［ng the wheeLloader include：falling，burns，bruises，entanglement of the bodyin the machine■s parts，entangJementin

rotating parts，injury from falling objects，broken

metat pLeCeS Or high pressure fluids，and back injury when carrying a heavy load. To prevent these accidents from happenlng，yOu muSt Observethesafety ruIesdescribedon pagesthat

fottow．tn addition，yOu are required to become

familiar with the design and performancee CaPabilitiesofthe10ader． 1f you have any questions，See yOur deater

Without delay．SafetylS yOur business and your responsibility． The marking

On the pictures means actions

that are prohibitedordangerous． The pictures have been drawn based on TCM■s medium−Sized wheeJ10aders．

84

SAFE SERVICING AND MAINTENANCE

NOTE：The‖ustrationsdonotnecessarilydepicttheL13−20rL16−2・ThesafetyrulesandcautionshoweverappIytoanymodel・ Thenumbersnexttothesafetyru■esdonotindicatetheprrorityoftherule，simportanceorthedegreeofriskassociatedwith

「 the situation． 1．Wear allthe protective clothing and PerSOna［safety gear called for by the job

8．When workingin a group，make sure everyone understands the meanlng Of hand Slgnals andthecommunication methodsthat

COnditions， SuCh as safety glasses，

goggIes，gloves，a hard hat，earPlugs，a

Willbe used．1fyouworkon or nearalarge

mask，and safety shoes．

Vehicle which hinders workers from seelng

2．Do not wearloose c10thing；it can easlly

become entangledin parts and cause

Serious personallnJury．

each other，Pick aleader and fol10W his instructions．

SEE NOTE

3．Do not wear anyJeWelry such as a rlng Or Pendant． 4．When working near a high−temPerature Part

Or rOtating part，take offyourg10VeS・ltis a

good practiceto useathickragorthelikeif

you must touchit・AIways be extremely Carefulnearsuch parts．

9．Be sure to perform allspecified preparation， Pre−OPeration and periodic checks・This wi［［ help prevent accidents・

5．Before starting to service the Loader， Organize the work area・Arrange the tooIs

and replacement parts so they can be reached easily．

6．This wheeI10aderis an articulated type 10ader．Engage the safetylink properly to PreVent anyOne from being caught between the front and rearframes． 7．PutupsLgnSOnthe］adderandattheengLne

Starter SWitch，indicating that the10aderis being serviced・

10・AIways park theloader on alevelsurface・

Place the Lever and switchesin neutral． Apply the parking brake，b10Ck the wheels andengagethesafetylink・ 11・Hydraulic pressure can drive hydraulic oil

through the skin. Never check for leaks in the hydraulic system with your bare hands・

UseapleCeOfcardboardforthispurpose・

85

SAFE SERVJCING AND MAINTENANCE

NOTE：TheillustrationsdonotnecessarilydepicttheL13−20rL162・ThesafetyrulesandcautionshoweverappIytoanymodeI・

12・Do not drain waste oi10n the ground or 16． Battery electrolyte and LLC（Long Life into a water−Way． Coolant）aredangerou苧・Dilutesulfuricacid，

the activelngredientln battery electrolyte， Willcause painfuland serious burnsifit gets on the skin．1t can cause blindnessif

it getsinto eyes．LLCis flammable and POISOnOuS．1t contains compounds which Can be fatalif swallowed．Use extra caution

When handling them． 17・Beforeworking on the electric system，make Sure tO disconnect the negative（−）terminal toshutoffthef［owofelectricity．

13．Do not throw out old oil，filters，Or hoses

With other kinds oftrash．Do notdisposeof themin an empty10t．Disposa10f waste oil

andotherpartsshouldbetaken careofbya

SPeCialist・You should always havein mind

thatthe environmentmustbeprotected． 14. Never use open flame to check an item in a dark pIace・There might be a danger of expJosionorfireifoi10rfuelisleaking・

18．Care should be exercised not to al10W

electricalparts to be sp［ashed with water When washing the10ader，Cover electrical

PartSWithavlnyltarporbagifnecessary．

19・The disassembly and reinstaF［ation of tires

needs specialknowledge and technique．

Askaspecia‖sttodo thework．

惇EENO吋

15・Donotuseanopenf［amewhiJecheckingthe battery eJectrolyteleve［． Since expJosive

gases are always being released from the

battery，thereis a danger of causlng

exp10Sion．

序EENO￣吋

20・When welding near the tjres，COVer the tires

to protect them from sparks and to prevent themfrom exploding． 21・Whencheckingtires，POSitjonyourselfonthe

Sjde of the tjre，nOt directlyln the path of rotation．

86

SAFE SERVIC［NG AND MAINTENANCE

NOTE：TheillustrationsdonotnecessarilydepicttheL13r20rL16p2・Thesafetyrulesandcautionshoweverapplytoanymodel−

22．Use specialcaution when working on any Wheelassembly that has a10Ck ring orside ring．1f a tire with antimproperly−mOunted

Iock ringlSinflated，thelock ring can pop Out，CauSlng a Serious personallnJury Or

even death． Beforeinflating such a tire， makesurethelockringlSSeCurelymounted・ lf available，uSe an air chuck．Do not al［ow

anyonetostandneartheworkarea■ 惇EENOTEl

25．WhenJaCking theloader up，make sure that

youfirstengagethesafety］inkontheframes

and b10Ckthewheelsontheoppositesideof

the wheel you and about to jack up. The

rear axles are rocking type・Use theJaCk under one of the axles（Fig．A），nOtin the middle（differentia［）of the rear axle

assembly；Otherwise the10ader willbecome unstableonthejack． 1f you must go under the10ader while the LoaderJaCked up or one or more whee［sis raised off the ground，uSe additional SuPPOrtS tO PreVent theloader from faLling downortippingover（Fig・B）・

23．Wheninf［ating aIock ring−fitted tire，itis

CauSlng PerSOnallnJury・

24．Before trylng tO remOVe a tire，make sureto engage the safety Link on the frames and block the other wheels．

tS Ct je b O n

frame around the wheeL．

26．Use tooIs and jigs which are suited for the inspection or repa■r yOu are gOlng tO do・ lmpropertooIs orJlgS WiLldamage They also might slip or slide off an th

good practice to use a safety protection

】

27．Do not put tooIsin the pockets of your Clothing・They willhamper your motion and Candropout，CauS］ngPerSOna＝nJury・

28，Do not go under aloader with the front WheeLs raised by uslngthe bucketasajack・ lf the Loader falls down，yOu W州get severe

87

LOCAT10NS OF FILLER PORTS

LOCAT10NS OF FILLER PORTS Differentia［and final

reduction gear（front）

Transmission

⊥．

88

GREASE FITT［NG LOCAT10NS

GREASE FITTING LOCAT［ONS

GREASING Wipe dirt and forelgn materialfrom grease fittings・Applyspecified grease sufficient［ythrough each

greasefittingshown below・Thegreasefittingsareprovidedwith redcaps・Besuretoreinsta red capafteradding grease．

89

the

ENGINE COMPARTMENT

ENGINECOMPARTMENT（N。te＝Thesketchessh。Wthee。ginec。mPa，tment。fth。L13＿2．）

Left−Side view

ht−Side view

⑦MUFFLER ②AIR CLEANER（N。te＝Thee。gi。eC。mPanm。。t。fth。L16＿2is ⑧AIR CLEANER DUSTINDICATOR （D RADIATOR SUBTANK

differentfromtheabovesketches，）

O ENGlNE OIL FlLTER （彰FEED PUMP

⑤WATER SEDIMENTOR ⑥FUEL FILTER

90

⑨FAN BELT

⑬ALTERNATOR ⑪ENGINE01L D［PSTICK

⑫ENGINE01LFILLER PORT

PERlODlC lNSPECTlON

PERlODlC lNSPECTlON PER［ODIC［NSPECT10N PER10DICINSPECTLON LIST

■■■

．． ．．．…

BEFORE STARTLNG（EVERY DAY）

……92

CHECKS 50 HOURS CHECKS 100 HOURS CHECKS 250 HOURS CHECKS 500 HOURS CHECKS 1000 HOURS CHECKS 2000 HOURS CHECKS 4000 HOURS CHECKS MAINTENANCE OF AIR COND］T［ONER．． ．． 120 MA［NTENANCE OF BATTERY．．‖…．． ．…．．…． 123 MAINTENANCE OF C00LANT‖‖．．．． ．．……．．125 MAINTENANCE OFTIRES AND WHEELS． ．126 1

2

8

1

2

9

1

3

0

…．

7

TROUBLESHOOTLNG GUIDE．．

fol10Wlng SafetyalertsymboIs・When you seethose

2

This Operation ＆ Maintenance Manualuses the

1

PERLODLCAL REPLACEMENT OF SAFETY PARTS LIST OF LUBRICANTS 01L CAPACITY

．．．…．…‖

SymboLsin the text，follow the safety message to

avoidpersonallnJuryOrdeath・

Failure to fo ow theinstructionsin the message wi causeaseriousaccidentordeath．

▲wARNING

FailuretofoILowtheinstructionsinthemessage mightcauseaseriousaccidentordeath・

A cAUT暮ON Failuretofol10Wtheinstructionsinthemessagemay CauSePerSOna＝nluryOrdamagetotheLoader・

91

PER10DICINSPECT［ON LIST

PERIODICINSPECT10N LJST Note：

Checkanydefectsfoundbyprevious inspection

Remember that services required periodica71y should be carried out at the same time as items

Which are serviced more frequently． For exampJe，Whenitis time to perform the services listedin the‖100HRS．

Removedust，mud，Oilandsnowfromthe

loader

column，yOu Should aIso CheckalrofthepartsforoilIeak

take care of thoselistedin the

50 HOURS．

，

Thatis，When performIng the serviceslistedin

Checkhydraulichosesandpiplngfor damage

the 500HRS・ column，yOu need to carry out thoselistedin the 50HRS． ， 100HRS． ，and CheckengIneOilforlevelandcontamination 250HRS∵．

94 94 94

94 94

Checkfueltankforlevel

94

Checkthefuelhose

95

Sure that：

Drainoffwaterfromwatersedimentor

95

・The parkjng brakeis applied（Press the Parking brake‖ON‖switch）．

CheckcoollngWaterforIevelandradiator fin for contamination

96

●The F／Rleverin neutral

Checkaircleanerdustindicator

96

When starting periodicinspections，make

・Theload handlingIeverisin neutral ・The［everJockisengagedsecureIy

・Thebucketisontheground

・Thesafetylinkisengagedproperly ・TheengFneisshutoff ●The wheels are b10Cked，

●

● ◆

Checkinstruments，mOnitors（Warning

lamps），lights，hornandback−uPbuzzerfor OPeration

97

CheckbrakeoilsuppIytankforlevel

98

Checkthetransmissionforoilleve［

99

Checkthehydraulicoiltankforoillevel

99

Checktiresforpressureanddamage，WheeI boltsforIoosenessandwheelsfordamage

100

Checkbrakepedalforoperation，braking effect and play

100

Checkacceleratorpedalforoperationand exhaustforcolorandnoise

100

Checkparkingbrakeforoperationand effect

101

ChecksteerlngWheelforplayandoperation

101

CheckwindshieldwasherllquidforIevel

102

（loaderswithoperator scab）

Checksideviewmirrorsandinteriormirror （OPtiona［lyavaiJableforloaderswith OPeratOr■scab）fordamageandmounting

102

boltsfor100SeneSS． CheckROPScanopy，ROPScab，Seatbelt

（OPtiona yavailableforJoaderswithROPS CanOPyandROPScab）fordamageand mountingboltsfor［ooseness．

92

103

PERlODlC lNSPECTlON LlST

Servicesrequired

Seepage

Changeengineoil．（initia150hrsonly）

104

Cleanfeedpumpstrainer（WaterSedimentor）

114

Changeengineoilfilter（initia150hrs・OnLy）

104

Adjust valve clearance

114

Checkbatteryelectrolytelevel

105

Measure compression pressure

114

Checkelectricwinngandfuses

105

Checkstarterandalternatorforwear

114

Change brake oii

114

ChangetoiItransmissionoilandclean transmissionscreen

114

Drainoffwaterandforelgnmatterfromfueltank 105

AppIygreasetocenterhingepins（upperand 10Wer）throughgreasefjttings

106

Cleantransmissionairbreather

115

Greasecradlepms

106

Grease brake pedal

115

Greasesteer［ngCylinderpins

106

Check10adhandLingsystemforcracksordamage 115

Change engine oil

107

ChangeenglneOiIfiLter

107

CheckdoubIeedgesforwear（reversibletype）

115

Changecoolant（LLC）［2000hoursoroneyear

117

Change axle oil

118

Drainhydraulicoiltank，Changehydraulicoil， clean suction filter

118

Checkbrakediskforwear（SerViceandparking brakes）

118

Checkdoor10Ckforoperation

119

Checkwindshieldwiperforoperation

119

Whichcomesfirst］

Checkfanbeltsfortension

107

Checkbatteryelectrolyteforspecificgravity

107

Greasecenterbea「lngS

108

Greaseprope［lershafts

108

ChangetransmissionoiLandfilter （initia1250hrs・Only）

108

Changeaxleo‖（initia1250hrs．only）

109

ChangehydraulicoiltankreturnfiLter

111

Change fuel filter

111

Checkinjectionnozzle（PreSSureandspray Pattem）

112

Retighten wheel bolts

112

C［eanaxlehouslngairbreather

112

Changetransmissionoilfilter

112

ChangeHSTchargefiLter

112

Cleanradiatorandoilcoolercore （every500hrs．orwheneverc10ggingoccurs）

113

CheckwindshieldwasherlIquidforspraycondition 119

ChangeenglneWaterPumPgreaSe

119

93

CHECKSBEFORESTART［NG（EVERYDAY） ①Remov？the oiIdipstick and check for ・COntamlnation or m［Xlng Of forelgn matter．

Checkanydefectsfoundbyprevious in＄PeCtion Check to see if defects found by previous inspection have been correctIy repaired，

Cleanitwith acleanshop rag．

A cAUT10N Replace the englne Oilifitis found to be discolored or contaminated with forelgn matter．

Removedu＄t，mud，Oiland＄nOWfrom O Reinsert it into the dipstick tube and remove the loader agaln tO Check the oilIeve＝）y Seelng the oil Remove dust and grease from the steps，Pedals adhered to the dipstick． andlevers．

Checka ofthepartsforoiHeak Check that there are no oil leaks from hydraulic line connections or oiltanks．

Checkhydraulichose＄andpipjngfor damage Check hydraulic hoses and pIPlng for kinks or damage．

O The oil level should be between two slots on thedipstick：H and L ④lfthe oi＝evelis10W，add the same brand of Oilas usedin the tank， Do not overfill

beyondthe HleveI．

For the procedure for changlng englne Oil，See thepertinentitemlistedinthe heading Checkl＝ueltankl＝orJeve］ Turn the starter switch to ON and check the fuel

CheckenglneOilforlevelandcontami− nation This should be performed with a coLd engIne Or

more than15minutes after the englneis shut

Off．

Llevel

94

gauge・

50HRS．

CHECKSBEFORESTARTING（EVERYDAY） When the pointerindicates near the mark E，llWater draining procedure adda （lightoil）assoonaspossibLe． ① Loosen the plug on top of the sedimentor When the pointerindicates ‖E●■，the residual andloosen the drain cock． amount of fuelin the tankis：

（∋ Drain off water and replace the upper pLug

about18L（4．8USga［）．

PaCkingwithanewoneandreinsta‖theplug

The fueltank cap can belocked with the starter key，but you cannotinsert the key at some

anddraincockin place．

POints．If thisis the case，tighten the cap

SeCurelyandbackoffalitt］eJuStenOughtoaLlow youtoinsertthekey． a WARNlNG When addingfueL，makesuretoshutoffthe englne．Neveruseopenflamenearthefuel tank．Never alIow open flame to get close

to the fue［tank．Do notletfue10Verf10W the

tank．Thorough］y wipe away any spilt fuel・ Seepage5．

Whenever the pluglS100Sened，make sure toreplacethepackingwithanewone・

Airbleedingprocedure Air mixed jn the fueL system willmakeit difficult to start the englne Or CauSe erratic eng［ne SPeed・Whenever the fueltankis drained，the

fueIfilteris changed or the water sedimentoris drained，make sure to bleed air out of the fuel SyStem・

A cAUT10N UselightoiIforfuel．Useofothertypesoffuel

maycausetroublewiththeenglneandmakeit notpossibletostarttheenglne． Checkthefue］hose

Check the fue［hose forleaks，damage or

CraCks． Drain off water from water sedimentor The water sedimentor removes water mixed in thefuel．1fthefloatrises uptothe

drainlevel，‖

drain off water．Bleed air out of the system Whenever wateris drained．

①Makesurethedraincockandplugatthetopof thewatersedimentorarec10Sed．A100SePlug Or drain cock willcause a poor air bleeding effect．

②Loosentheairbleedingplugofthefuelfilter・ ③Turn the top of the feed pump counterclock− Wise，andthehandlewj Lift．

A wARNING Fuelspiltaroundtheplugduringairbleeding

mustbewipedawaycompletely；Otherwise it might cause fire hazards・After air bLeeding，＄tart the englne and make sure thereis nofuelleakage．

95

CHECKS BEFORESTARTJNG（EVERYDAY） ④Mov？the handle up and down untilfuel

Check air c［eaner dustindicator Check the dust indicator to determine whether bubbIes．As the air bleeding proceeds，the the element needs to be cleaned． handle becomes harder to move． 1f the dustindicator windows shows aline，it ⑤After air bleedjng，tighten the air bleeding indicates that the element needs to be Plug．Pushing down the handle，turnitCleaned．Remove the dust cup and clean the CJockwise． element．

COmJng from the bleeding plugis free of

CheckcooJingwaterforlevelandradiator fin for contamination The coolant level should be between the

markings FULL and LOW on the outside of the Subtank．

A wARNING This check＄houLd be performed when the englneiscold． Do not remove the radiator cap whjle the englneis hot，thatis，immediately afterthe

englne has been shut off or while the

englneis running．The sudden relea＄e Of PreSSure Can CauSe a Steam fJash which WOuld cause a serious burn．

Clean air cleaner element

A wARNING

Thi＄Check shou［d be performed with the eng［ne Shut off．Exercjse care to prevent

hands from getting burned when remov・

ing the element．When cleaning with COmPreSSed air，be sure to wear safety glasses．

Your wheeJ10ader uses10nglife coolant

①Remove the dust cup clip（Or band）and removedustfrominsidethedustcup． ②Remove the element and tapit with your Palm to remove dust or blow compressed air （be10W687kPaor7kg／cm20rlOOpsi）． ③whenusingcompressedair，dire？titoutside

the element at first．Then direct alrinside the （LLC）as the cooling water． Add LLCif element． necessary so as to obtain the same ④When cIeaning the element，Checkit for COnCentration as before（30−50％）．

When checking the coolantlevel，also checkthe radiatorcap fortightness and the radiatorfin for COntamination．Exercise care not tolet the

englne OVerheat．

96

rupture or pin holes．If any defectis found，

replaceitwithanewone． ⑤L16・2 Reinstallthe dust cup withlhe UP arrowandthe［ettersTOPupward．

CHECKSBEFORESTARTING（EVERYDAY） The eJementshouJd be repJaced wjth a newone afterit has been cleaned 6times，Or OnCe a year・After cleanlng Or rePlac■ng the element，

reset the dustindicator．

When cleaning the element，also checkit for

Checkinstruments，mOnitors（Warning lamps），lamps，hornandback−uPbuzzer

for operation Let the englne run atidling rpm and checkthe

rupture or pln holes・Lf any defectis found， instruments，mOnitors（WarningJamps），［amps， horn and back−uP buzzer．

replaceitwith a newone．

lnstruments

Q且cooLANTTEMP．， TRANSMISSLON OILTEMP，

lf the pointer goes out of the white range a registersin the red range，let the englne run idle rpm to coolit，lfthe pointerwonIt retum

ndatIOitnd

朝

the white range，turn the engJne Off．After

COOIs，Check thelevels of the englne Oila

COOLingwater，eXhaust，andfanbelttension．

団FUEL Turn the starter switch to ON，tO Check that the POinter swlngS． km／hspEEDOMETER Drive theJoader and checkto seeif the pointer SWlngS PrOPer．y aCCOrding to the traveIing SPeed． A wARNING Before starting the loader make sure there is no one around theJoader．This check ＄hould be performed at an out−Of−traffic area．

Monitors（Warninglamps，indicatorIamps）

97

CHECKSBEFORESTARTING（EVERYDAY） ・④・ENGINEOILPRESS

Checkhornandback・uPbuzzerforoperation

lfJjght comes on，Shut off the eng［ne and check thelubricatingsystemincludingtheoi［fi［ter．

Steerlng Whee（to checkif the horn sounds

Press the horn button at the center of the

PrOPerly．1tis［ocated atthe right areainside the front frame． lflight comes on，Check V−belt for tension， Place the F／Rleverin reverse to checkif the alternator for failure，eIectricalwirJng for back−uP buzzer sounds properly．The back−uP

E∃cHARGE

breakage or poor connection，and the batteries for eIectrolyteleveland specific gravity．

buzzerislocated at the rear right side of the loade「．

脚pARKING Light comes on when the parking brake

ON

SWitchispressedand goesoutwhenthe parking

A wARNING Before rTlaking horn and back−uP buzzer OPeration checks，make sure to apply

brake OFF switchis pressed．1flight does not the parking brake and there is no one go out when the parking brake OFF switchis around the10ader．

PreSSed，itindicates that the electric system or hydrauIic systemis defective．Consult your10CaI

TCM dealer．

嘲BRAKEOIL

CheckbrakeoilsuppIytankforlevel Check the Lamps come on properly when their COrreSPOndingswjtchesorleversareoperated．1f

any［amp doesn t come on，itis suspected that lfIjghtcomes on，Checkthe brake oilforlevel．1f thebulbisb10WnOutOrWinngisdefective． low，addtothespecjfiedlevel． The oil level should be between the MAX and MIN marks on the side face ofthe tank． 室D H暮GHBEAMINDICATOR， ＜］［＞TURNSJGNALINDICATOR，

◎GLOW，

ノ愈WORKLIGHT， ①HiGEAR Check the lamps come on properly when their COrreSPOnding switches orleversareoperated．1f anylamp doesn

t come on，itis suspected that

thebulbisb10WnOutOrWlnngisdefective． ㊧

EMERGENCY STEERING （OPT10N）

Light comes on when emergency steerlng PumP is operating．

When adding brake oilafter the monitorlight COmeS On：

A wARN暮NG

Light b］inks while the emergency steering

A cAUT10N

PumPIS OPerating．Move to a】eve［，Out− Use the specified brake oil for addition of oil Of−traffic area and check theJoader．

intothetank．Seepage128． Make sure to add brake oi［near to the MAX mark・Donotoverfillbeyondthe MAXmark．

98

CHECKSBEFORESTARTING（EVERYDAY） Checktransmis＄ionl＝or oillevel

Checkhydraulicoi［tankforoilIevel

Checkthetransmission foroilleve［by observlng theviewgauge．

Check the hydrauIic oiL tank for oilleveluslng the view gauge with the englne Shut off and bucketon10Weredontheground．

A wARN［NG This oillevelcheck should be performed With the englne running at10W rPm， ObservingthefoIJowingconditions： ●Make sure the F／Rleverin neutraland the Parkingbrake ON switchispressed・

・Make sure the bucketis on the ground andthe］oadhand］jnglever10Ckisset・ ・The＄afetylinkisengagedontheframe＄・

①Remove the oildipstick and wipe with clean Lint−free c］oth．

② Reinsert and remove to check oillevelby Seelngtheoiladheredtothedipstick・

O The oil level should be between two slots on thedipstick：FULLand LOW・

（彰The marks COLD and HOT on the dipstick

ShouLd be used as a guide for the ambient

The oilIevelshould be above the middle part of

temperature at which the eng−neis started・

theviewgauge．

Use the dipstick marked COLD when the

1fthelevelisIowerthan the middle part，add oil

ambient temperatureis−5OC（230F）and the tobringLeveluptotheproperlevel・

dipstick marked HOT when the ambient temperatureismorethan−50C（230F）・

▲wARNING The hydrauLic oiltankis a pres＄ure tyPe・

Bleed air from the tank by pressing the air

bleeding valve before opening the oilfi］Ler POrtCOVer．Donotoverfi

・

99

CHECKSBEFORESTARTING（EVERYDAY） Checktiresforpressureanddamage， Wheelboltsfor100SeneSS，andwheels for damage

Tire inflation pressure checks should be

A wARNING Before trying to check braking effect， ObservethefoHowingconditions： ・Thegroundisdry，Jevel，andpaved・

Carried outwhentires are cold，See page57・ ・Asignis put，Saying nooneisa owedto ALso check tires for cuts，SPikes，Or eXCeSSive Standin the path of traveJof the10ader

Wear Which would cause skidding or poor braking． Check the wheelbolts for100SeneSS，and retightenifany．Seepage59・ Remove earth and feces from the wheels．You

mightmissthedevelopmentofrustorcracks・ A wARNING

Within a range oflOO m or328ft from

the10ader． ・Agujde（S）is10Cated・

Checkingbrakepeda［pJay Press the brake pedalwith fingers untilyou feeF heavy resistance・

Cracks，CauSed by severe corro＄ion， Pedalplay： might cause an accident.

Play：15−25mm（0・6−1in） StandardvaLue：20mm（0・8in）

tfthe brake pedat playtsnotwithinthespecified range，COnSuItyour10CalTCMdealer・

Checkbrakepedalforoperation，ef− fect and play Checkacceleratorpedalforoperation Press the brake pedalto seeif the brake and exhaustsforco10rand noj＄e

operates normally and produces normal braking effect．

Checkingbrakingeffect

A wARNING Beforemakingthesechecks，Makesure：

Run the10ader on a dry，levelsurface at an

●F／RJeveri＄in neutral

the brakes．The stopplng distance should be

initialspeed of20km／h（12．4mph），and apply

・Parkingbrakeisapplied ●Bucketi＄OngrOund

lessthan5m（16ft）．

●Wheels are b10Cked．

100

CHECKSBEFORESTARTING（EVERYDAY） Gradually press the accelerator pedalto seeif englne SPeedincreases smoothly．Release the PedaIgradua

y to check to seeif the eng［ne

SPeed drops smoothly．

Checkingparkingbrakeforeffect Park the10ader without10ad on a dry，PaVed

road with a grade ofl／5（about120）・The

Parking brake operates normallyif theloader

Can be heldin place．Releasing parking brake

Exhaust coIor and noise Check exhaust for co10r and noise．

lf you notice that the brake fails to operate normalIy，COnSult your10Ca］TCM deaLer about

SerViclng Or rePalr．

Check＄teer［ngWheelforp］ayandopera−

When warming up the englneindoors，have goodventilation．Exhaustfumescan ki

・

When the englneis jn good servIClng COndition，

tion Checkthesteenngwhee［forperipheralplayand

Vertical100SeneSS． the exhaustgasisco10rlessorpaLeblue・Just

after the engine is started or the accelerator Pedalis depressed JerkiIy，the exhaust appears blackish butitis notabnormal・

lf the exhaust appears black，White brown or

Turn the steering wheeL to stop c10Ckwise and

counterclockwise，reSPeCtively，tO Check for

contact．Check the steering cylinders for OPeration．

grey，Check the eng［ne O‖leveland the fuel

SuPPLy system．AIso checkfor noise from the englne Or POWer−train．

Checkparkingbrakeforoperationand effect Presstheparkingbrake‖ON

switch，Placethe

F／Rleverin forward or reverse．Make sure that

the10ader wonJt move evenif the accelerator Pedalispressed．

A wARNING Before trying to carry out this check， make sure thereis no one around andin thepathoftrave［ofthe］oader・

▲wARNING

Start the eng■ne and raise the bucketlittle

Off the ground before starting this check・

WhenthesteeringwheeListurned，thefront and rear frames swivel around the center

JOintofthe10ader・Do notal10WanyOnetO stand nearthe10ader；he might be caught

between the front and rearl＝rames． With the eng■ne runn．ng atidIe rpm，turn the

Steering wheellightlyin right andleft

directions to check the peripheral play of the Steer！ngwheel（Ortheinoperativerangeofthe steerlng Cylinder）by observing the motion of

the bucket and tires． PeripheralpLay：5−15mm（0・2−0・6in）・ Standard vaLue：10mm（0．4in）

lfthesteer一ngWheelhasanexcessiveperipheral

Play，COntaCtyOur10CalTCMdealer・

101

CHECKSBEFORESTARTING（EVERYDAY） CheckwindshieldwasherJjquidforleveJ

（10aderswithoperator scab） Add washerJiquid to the f川er neck of the tank．

When the ambient temperature is anticipated to drop be10WOOC（320F），uSe an anti−freezingtype

WaSherJiquid．

Check sideview mirrors and interiorr mjrror（OPtionaIly available for10aders

With operatorIs cab）for damage and mounting boltsfor100SeneS

Seat yourself at the operatorJs seat and adjust the sideview mirrors so that fulIrear visionis

ensured. Replace any broken mirror with a new

One■ AIso check the mounting bolts for 100SeneSS．

0n a10ader with an operator■s cab，try tO move the mirror■s mounting part．1f any

loosenessis found，retighten the mounting boltin the following manner：

102

CHECKSBEFORESTARTING（EVERYDAY） CheckROPScanopy，ROPScab，Seatbelt

（OPtionally avaiLable forloaders with ROPScanopyandROPScab）fordamage andmountingboltsforlooseness Checkthe ROPS canopy，ROPS cab，and seat belt for cracks，deformation，Or damage．AIso

Check their mounting bolts for［00SeneSS・ Make sure the seat belt can be worn detached

PrOPerly．

A wARN州G

lf the Loader turns over，rePlaceit＄ROPS

CanOPyOrROPScabandseatbeltwithnew OneS．

103

50HRS．CHECKS

A cAUT10N ChangeenglneOilandenglneOilfilter （initia150hrs．onIy）

The englne OiJand oilfilter should be changed When the englne Oilis warm．Change them about15minutesaftertheenglneisshutoff．

A wARNING Thereis danger of englne Oilsp［ashjng to burn your hand or face when draining． Wearsafetygla＄SeSand useashoprag． Theoilfiltermonitorlamp（・④・engin？Oilpress）

COmeS On When the filter elementIS Clogged． Replace the oilfilterwith a new one when［ight COmeS On，irrespective of whether periodic repIacementperiodis reachedornot．

Withturbocharger，uSeC［assCDeng［neOil．

Disposa10f old oiJand filters should be taken CareOfbyaspecia‖storyourTCM dealer．

You should always have in mind that the environment must be protected．

①Placean oilreceiving p？n underthedrain Plug and remove the eng［neOilf＝erportcap

todrainoffenglneOiJ．

②s10Wly100Senthedrainplugandremovethe drain plug． ③Aftertheoilfilterisdrainedcompletely，drain the case．Put one end of the drain hoseinto

an oilreceivlng Pan and remove the drain PIugtodrainoffoil． ④using a filterwrench，remOVe the filter．Note

that oil may spill from the filter when removlngthefiJter． ⑤wipethefiltermo？ntingsurfacecleaヮ・Apply a thin coat of englne Oilto the ○ −rIng Of a new filter． ⑥Screwin the new filter so that the ○ −ring COmeSin contact with the sealsurface．Then

tightenit another3／40rlof a turn with the filterwrench． ⑦Tighten the drain plug s？Curely・Add new

englne OiL through the englne OiIfiller port to thespecifiedleveJ（13Lor3．4USgar）．

⑧Runtheengineatidlerpmforafewminutes before shuttjng of the englne．Make sure thereisnooilleakage．

⑨About15minu！eSaftertheengjneisshutoff，

Checkthe engJne Oillevelandif needed add OiJtobringleveltothespecifiedJevel． ForenglneOiHevelcheck，SeePage94．

104

50HRS．CHECKS

Checkbatteryelectrolyte］eveI The battery electrolyteleveIshould be between the UPPER and LOWER marks on the side face

Ofthebatterycase．

A wARN】NG

Do not use open flametocheckthe battery electrolyteleveL．AIso do no smoke since expLosive gases are released from the

lf thelevelis10W，add distil［ed water or purified Water，Do not overfiLl．Make sure the caps are

tjght．

Checkelectricalwlrlngandfu＄e Check wir−ng COnneCtions and battery termina］s

for100SeneSS，Wir［ng Shields for damage，fuses for properinsta‖ation and wir■ng for short−

Circuiting・lfa broken orshorted electricwireis battery．The battery electro］yteis su］furic found，Checkthecauseand repa】r． acjd，Which cau＄eS SeVere burns or Pay specia］attention to the w■rlng Of the battery，Starterand aLternator・ blindness．

Do notgetin eyes，On Skin orc10thing・ln Drainwaterandforelgnmatterfromfuel CaSe Of contact，flu＄himmediately with fre＄h water（tapwater）．1fanyoneswal］ow＄ tank electrolyte accidental］y，let him drink aDrain water and fore■gn matter aCCumuLatedin

copious amount of water immediately and

thetankthroughthedrain plug・

Sendfor a doctor．

a WARNlNG Do not use or charge the battery whose

eLectrolyteleveLis be10W the specified Value，lf the batteryis usedin this COndition，theinternalcomponentsin the

battery wil］deteriorate，reSulting］n a Short

SerVicelife orin theworst case causing an exp10Sion．

1ftheelectrolytelevelislow，Checkforfluid leakageoradamagedca＄e，beforeadding

electrolytetothe＄PeCifiedJeve）・

▲cAUT10N

Do not return fuel which has been drained

intothefueltank．Fordisposa10fdrainedfuel COnSultyourLocalTCMdealer・

① Wipe clean the drain cock，drain pIug and areas aroundthem．Removethedrain plug．

② Putanoilreceivingpanunderthedraincock andloosen the drain cock to drain fueL and waterfrom the fueltank．

A cAUT10N

Keep the battery cases always clean；

③ Afterdrainingthefue］tank，tighten thedrain COCkandthen drainpLugsecureIy・

Otherwiseyoumightnotseecorrectlevel・

105

100HRS．CHECKS

Greasecenterhingepins（upperand 10Wer），10ad hand［ingsystempins， Cradlep［nS，SteeringcyJinderpln＄

See page89for grease fitting pln POSitions and greaslng PrOCedure．

106

250HRS．CHECKS

Replace any belt which has gone slack or Shows cracks with a new one．

For replacement，COnSult your LocalTCM

ChangeengLneOiL． See

50HRS．

forenglneOilchange．

ChangeengLneOiLfilter

n

indicated by the arrows in the sketch with your

fingers．

g ravity

The normal specific gravity of electrolyte 1．280 when the temperature of theliqui 200C or680F．See the conversion table glV below when the temperature is other than

e

Checkfan belts ten＄ion Checkthefan beLtsfortension anddamage． Check by presslng the midway on the span

CheckbatteryeIectrolyteforspecific 一u

See‖50HRS．‖forenglneOilfilterchange．

dealer．

200C or680F． For example，if the hydrometer readsl・250

whenthetemperatureoftheelectrolyteis50Cor 4lOF，the specific gravity corresponding to the

temperature of200C or68OFisl・240・This valueis10Wer than the specified vaLue by

O．040．1n such a case，itis necessary to

increasethe specific gravityofthe electrolyte・

When the fan belt is pressed by a finger

PreSSureOf98N（10kgor221bs），itshould have adeflectionofabout8−12mm（0．3−0．5in）．

1f the fan belt tensionis not proper，adjustit as follows：Loosen the upper andlower mounting nuts of the alternator and adjust the

Measurjngspecificgravjty （inthecaseofusingasuctionhydrometer）

tension with the alternator bracket adjusting boLt．Tighten the bolt and nut・After adjusting

forthe specified tension range，run the englne at idling rpm for a few minutes. Shut off the

englneandcheckthefan belttension again・lf

Satisfactory，tightenthe boltand nutsecureIy・ Weak belt tension w川cause the malfunction of

the alternator or fan， reSulting in an

undercharged battery or overheated engine.

Too strong belt tension will cause a damaged Pu eyorbroken belt・

①Squeezing the rubber ball，insert the suction tubeintothebatteryeLectrolyte・ （tobecontinued）

107

250HRS．CHECKS

②ReleasetherubberbaIItosuchtheJiquidinto the outer case，

③Keeping the hydrometerin the outer case

from touchingtheinnerwaHoftheoutercase

Or bottom（SuCtion tube），Wait untilbubb［esin the electrolyte disappear． Read the

hydrometer．

④Usethe same procedureassteps①thru③ to check alJthe ceHs．

Adjustingspecificgravity If the specific gravity is lower than the specific Value，itis needed to add dilute sulfuric acid．

For the addition of dilute sulfuric acid，COnSult your10CaJTCM dealer．

Thespecific gravityofelectrolytevarieswith the temperature. It also drops as the batteryy discharges・ln particular，the specific gravity of

electrolyteis apt to dropln COld districts．Care Should be exercised to prevent the electrolyte from freezing；Otherwise the battery wi

damaged．

be

TopreventthefreezlngOfthebatterye［ectrolyte， the addition of electrolyte should be performed

beforestaringthedayJsworkorshift．

Greasecenterbearlng＄andpropeJLer ＄hatts For grease fittinglocations and greaslng PrOCedure，See Page89．

Changetransmissionoilandfilter

Of the connections forlooseness．

（injtiaJ250hrs．onJy）

ln additiontogreaslng，Checkthemounting bolts

▲wARNING

Do not change oil immediately after the engine is shut off or when the oil temperatureis high；Otherwise you can getyourhands burned．

Thein−Iine filter can easily be changed

With the10ader articuIated（fuH turn） State．Make sure thereis no one near the

CenterPin beforearticulatingtheJoader． Before changJng Oil，Shut off the engine，

apply the parking brake and b10Ck the Wheels．

（tobecontinued）

108

250HRS．CHECKS

⑨Add new oilto the specified Level・Run the englneatidLerpmforafewminutes・

Make sure there is no oil leakage from the

drainp］ugorfilter．Checktheoillevel・ Foroillevelcheck，SeePage99．

①Wipe the drain pLug and areas aroundit Clean．

②Putanoilreceivingpanunderthedrainplugand S10Wlyturnthedrainplugtodrainofftheoil・ ③usingafilterwrench，Slowlyturnthefilterand

remove．Use care to preventoi］from spllling，

UseareceivlngPanandashoprag・

Changeaxleoil（initia1250hr＄・Only） Removethe elementdownward，turnlngit． Changeaxleoil（initia1250hrs・On［y）

④Remove the filter case from the head cover． ⑤RepLace the ○ −ring with a new one and installintothe 0 −ring groovesecurely・

A wARNING

⑥Applyathin coatofclean hydraulicoiltothe BeforechanglngaXleoil，makesureto： sea10f a new element andinstallthe element

・Pre＄＄heparkingbrake ON‖switch・

to the head cover，turn］ngit，Use caution not todamagethe elementwheninstalLing・

・Setthe10adhandlingleverLock・ ・Setthesafetylinkontheframes・

OReinstall the filter case by turning itt Clockwise．Use caution to prevent the entrance of water or forelgn matterinto the 川ter．

Tightening torque＝39N−m（4kgf−m Or28・9

Be sure to wear a hard hat．1f unavoidable

to work under a raised Load handling means，takenecessarymeasurestoprevent itfromdropplng．Seepage5・

1bf−ft）

⑧After draining oilcompletely，Wind seaLing

tape around the drain plug（Rc screw ＝

（tobecontinued）

tubing tape screw）and reinstallthe drain P山g．

109

250HRS．CHECKS

AcAUT10り

Before removlng the fiIler plug，WIPe the plug and areas around jt clean．Especially clean

the pLug seat on the fi［ler port．Before

reinstalling，aPPly LOCTITE5720n the entire periphery of the drain plug in the threaded area．Use care to prevent dust or dirt from entering the system． ④Add oiIthrough thefillerporttothe specified level．

⑤Cleanthe oildjpstickofthefil［erp［ug with a Clean shop rag． ⑥Rein亨ert the dipstickinto the pJug hole， ①wipe the drain plug and areas aroundit applylngthepJugtothe plugseatonthefiller Clean． POrt．Takeit out and check the oilleveIby ②Put a receiving pan under the drain plug． examinlng the oilsticking tothe dipstick．The SlowlyturnthedrainplugtodrainoffoiI． levelshould be up to the mark on the ③After draining oi［complete】y，aPPly dipstick． LOCT［TE5720n the entire periphery of the drain pluginthethreadedareaand reinstall．

A cAUT10N

It takes time for the oil to spread through the SyStem． Do not try to traveIthe10ader immediately afterinstalling the f‖er plug．

Waitforabout20minutes before starting．

⑦Reinsta‖thefillerplugandrunthe10aderfor a few minutes．Shut offthe englne and make Surethereisnooilleakage．

110

500HRS．CHECKS

Changefue＝ilter A wARNING

ChangehydrauLicoiltankreturnfi［ter Drain off water and forelgn matter from the fueI

Wipe any spilt fuel. It will cause fire hazards．

tank．

A wARN州G

The hydraulic oi［is very hotimmediately aftertheeng［neisshutoff．

The replacement of the hydraulic oiL tank return filter should be performed when the hydrau］ic oiltemperatureis10W；Otherwise you mightgetburnt．

Beforestartingthereplacementofthefilter，

make＄uretO＄hutofftheenglne，10Werthe

bucket on the ground，aPPly the parking brake and b10Ckthe wheels．

①Wipethefjltermountingareaclean・ ② UsingafiLterwrench，turnthefilters10WLyto remOVe．

Useanoilreceivlng Panandshop rag・ ③ Apply a thin coat of fuelto the sea］ing

Surface of a new fi［ter and tighten the fiLter untilit comesin contact with the sealing Surface．

④After the filter c？meSin contact with the Sealing surface，g［Ve anOther2／30f a turn us］ngthefiLterwrench・ ⑤ After replacing the filter，run the engine at ①Wipe the cover plate and areas aroundit

idle rpm for a few minutes and check for oil

Clean．

② Putanoilreceivingpanandshoprag， ③ Operate the air bleeding valve to bleed air

from the system before remov［ng the cover

leaks．

1f the englne WOn t start，bleed air from the fueLsystem，referrlngtOPage95・

Plate boIts． ④ When removing the Last bolt，hold the cover

Plate with your hand to prevent the cover

Plateandspnngfrom popplngOut・

⑤ Remove the cover plate， ○ −ring，SPring， Valveandelement． ⑥ Rep］acethe elemerttand

OneS，lnsta

○

−ringwith new

themln the orlglnalpositions

uslngCautionto preventtheentranceofdust

Orforelgn matterfrom enteringthesystem・

⑦ Tightenthecoverplateboltstothetorqueof 20N−m（2kg−mOr14．5tbf−ft）・

⑧ Start the engine and operate the Load handling system（booms and bucket）slowly・ Shut off the englne and check for oilleaks・ Check also the oiL Level．For oillevelcheck，

See Page99． 111

500HRS．CHECKS

①wipe the air breather mounting area and

Checkinjection nozzIe（PreSSureand SPrayPattern） lmproper injection pressure or spray pattern

aroundit cIean．

②put a cover on the mounting area of the air Willcause［ow output or blackish exhaust．1f breather to prevent forelgn matter from entering the system． found to be not proper，COnSuItyour10CalTCM ③Blow the air breather with compressed air dealer．

to cleanit．Ifitis severeIy contaminated，

WaSh with cleaning fLujd，

Retightenwheelbolts Check the wheelbolts forlooseness，retighten−

1ngany100Sebolts． Tighteningtorque：862N−m（88kg−mOr636．5Ibf−ft）

A wARNING When clean［ngWith compressed air，besure towear＄afetyglasses． ④use caution to prevent fore至gn matterfroり1 entering the system when relnSta［［ing the alr breather．

Changetransmissionoilfilter（jn・［ine fitter） Fortheprocedure，Seel

250HRS．

onpagelO8．

ChangeHSTchargefilter

CleanaxJehousJngairbreather The axle hous［ng air breather js found on top of the middlepartofeach axJe．Clean boththefront

and rear axle houslng air breathers at the same time．

A wARNING Before trying to cLean the air breathers， make sure to：

● Presstheparkingbrake‖ON switch． ・Setthe10adhandlinglever10Ck． ● Setthesafetylinkontheframe＄． Be suretoweara hard hat．

A wARNING The oilis very hotimmedjately after the englneisshutoff． The rep［acement of the HST charge filter Shou［d be performed when the oil temperaturejs10W；Otherwiseyoumightget burnt．

1ti＄gOOd practice to articu）ate the10ader （Orfull−turn）when replacjng thefilter．Make sure there is no one near or around the

Center hinge plnS before turning the Steeringwheel， Shutofftheenglne，aPPlytheparkingbrake and b10Ck the wheeJs before trying to replacethefilter．

（tobecontinued）

112

500HRS．CHECKS］

① Before repJacing the fjlter，OPerate the ajr

bleeding valve of the hydraulic oiltank to bIeed airfrom the tank．

CJean radiatorand oiJc0OJer core

（Every500hrsorwherteverc10ggingoccurs） Remove dust and foreIgn matter Sticking to the COreS．The radiator and oi］cooler are10Catedin SerleS．

A wARNING When c］eaning with compressed air，its Shou（d be［es＄than O．2Mpa（2kg／cm20r 28・4psi）−Wearsafetyglasses．

A cAUT10N lf compressed air or pressurized water，it PreSSure Should beless than O．2 MPa（2kg／ Cm2 0r28．4 psi）and the nozzle shou［d be away more than500mm（19．7in．）from the COre Surface．

Too high a pressure will damage the radiator

② usingafilterwrench，turnthefiLterslowlytoOr OiL cooler fins． remOVe．

UseanoilrecelVlngPanandshoprag・

③Removethefiltercasefromtheheadcoer and remove the e）ement downward，turnJng it．

④Replace the ○ −ripg with a new one and instal＝tinthe 0 −rlnggrOOVeSeCurely．

⑤ Applyathincoatofcleanhydraulicoiltothe sealing surface of a new element and install

theelementontothe head coversecureLyby turnlngit，With care not to damage the element．

⑥Installthefiltercases？Cure］ybytighteningit CJockwise・The tightenlng tOrqueis39N−m （4kg−mOr28．9Lbf−ft），

113

1000HRS．CHECKS

Changebrakeoil Cleanfeedpumpstrainer（Water Sedimentorsection） Clean theJOint bolt strainer at theinlet of the Water Sedimentor，

Removethe strainerfromtheJOintboJtandwash it withlight oil．ReinstaJlthe strainer and b［eed airfromthefuelsystem，referrlngtOPage95．

A wARNING UsethespecifiedenglneOi］． For brake oi［change，COnSult yourIocalTCM

dealer．

Changetransmj＄＄ionoilandclean transmis＄ion screen Changeoi［，referrlngtOPageSlO8andlO9．

The screen should be cleaned after draining the transmjssion case（beforeadding newoil）．

Adju＄tValveclearance Adjust the valve clearanceif the tappet noiseis toolarge orthe englne fails to operate normally althoughthefuelsystemisfreeoftrouble． Consultyour10CalTCMdealer． Mea＄ureCOmPreSSjon pressure

Measure the compression pressure if engine OutPutjs［owortheexhaustiswhitish． Consu［tyour10CalTCMdealer．

Checkstarterand aJternatorforwear Consultyour10CalTCM dealer．

①Remove the 4 fitting bolts securing the SuCtion tube．

②Take out the screen and remove dust and forelgn matter．Washit with clean［ng Oil．1f the screenis damaged，rePlaceitwith a new One・Whenever the screenis replaced， repIace the gasket and ○ −nng With new OneS，tOO．

③lnstallthe strainer， ○一■一ring and gasket．

Tightenthesuctiontubefittingbolts．

④AddoilthroughthefilJerporttothespecified level．

Check the oi［level，refemng to page 99． MakesurethereisnooiIleakage．

114

1000HRS．CHECKS

Clean transmjssion air breather

CheckLoadhandJingsystemforcracks or damage

Check the booms，bucket，OPtiona10ne−tOuCh coupler，and fork attachment for cracks・ distortion and bends． Check the hydrau［ic cylinders for contamina−

tion or damage of the cylinder rod and oil leaksfrom the pIPLngCOnneCtions・Thereare5 hydraulic cy［indersin a［l＝ 2for booms，1for bucketand2forsteer］ng．

①wipe the air breather mounting area and areas aroundit clean．

②Cover the mounting area to prevent foreign

matterfrom enterlng the system，

③Clean theairbreatherwith compressed air．If

SeVerely contaminated，WaShit with cleanlng

f山id．

A wARNING When cleanlngWith compressedair，besure towearsafetyglasses・

④Use ．

breather．

Grea＄ebrakepeda］ For grease fitting locations and greasing PrOCedure，See Page89・

Checkdoubleedgeforwear（reversible

type）

Thebucketedgeisfittedwithareversiblecutting

edgeorcuttingteeth・Checkthecuttingedgeor

teethforwearandinstaHation．］fthecuttingedge isworn，reVerSeit． （tobecontinued）

115

1000HRS．CHECKS

Reversingthereversibtecuttingedge A wARNING Do not put your feet or hands under the

edge；they might be cru＄hed under the edge．

①Lower the bucket s）owly on wooden btocks as shown above． ②Removealtthebottsandnuts． ③Removedustanddirtfromthefittingsurface．

④Replaceanywornordamagedbottsandnuts With new ones．

⑤Turnthe10aderorthecuttingedge1800 and reinstallit on the bucket． ⑥Use the bucketfora few hours and retighten the bolts and nuts．

116

2000HRS，CHECKS

Changecoo］ant（LLC） 【2000hours ．

inside the engIne and radiator as weII・Coolant

change should be performed when the engine is COld．Remove the radiator cap slow］y and drain

Off coolant by remov］ng the drain cock at the radiatorsideanddrainplugattheeng］neSider

Use a coo］ant receivlng Pan Or a hose to each

drain cock（Plug）opening．

A wARNING Do not remove the radiator cap immediately after the eng］ne js shut off or when the coolant temperature is high. Hot coolant mightspoutouttocauseaserious personal lnJury，Before removlng the radiator cap， make sure the coolant temperature has dropped．Loosen the cap＄10Wly to a ow

Steam tO eSCaPe．1tis good practice to use thick亭hoprag．

▲wARNING

Your］oader uses Long Life CooIant（LLC） as a coolant．Observe the fo

owing

PreCautions： ・TheLLCispoisonous．Neverswa ●lfit comesin contact wjth the skin or

owjt・

C10thing，jmmediate［y washit away with ＄OaPandwater．

・Keep open flame away・Do not smoke When hand］ingit．

▲cAUTtON

Thedisposa10fwaste LLC should beleftto a SPeCialistoryourlocalTCMdealer・ Drain off coolant from the subtank and clean inside the subtank． The subtank can be dismounted from theloader． When cleanLng a dismounted subtank，remOVe the overf］ow hose．

CleanlngCOOlantcircuit ①C10Sethedrain cockatthe radiatoranddrain PlugattheenglneSide・

O Remove the radiator cap and fill the radiator withtapwater・Reinsta＝the radiatorcapand runtheenglneat10WrPm・ ③When draining off water while adding tap Water，POur Waterinto the radiator，keeplng thequantityof in一■and out■■waterthesame・

Continue untiL clean water f［ows out of the drain cockand plug．

④Whena

．

SuPPlier． ⑤After cleaning，Close the drain cock at the

radiatorsideand thedrain pLugatthe englne

Side． （tobecontinued）

117

2000HRS．CHECKS

Fi］［ingwithcooJant

③ Preparea reservoir（aboutlOO Lor26・4US

Use the LLC．To maintain the anti−ruSt effect

gaI）andoiLfeedpuワP・RemoveoiLfromthe

Ofthe LLC，the concentration ofthe LLCin the COOling water shouJd be higher than 30

tankintothe reservolruSlngthepump・

PerCent．Coo‖ng water which contains more

than 30 percent LLC can be used for an

ambient temperature of higher than −10℃ （140F）．

①Pour cooJant up to the filLer neck of the radiator． ②Add cooIant to bring tevet to the middle

between the FULL and LOW marks of the Sub−tank．

③Let the engine run at10W rPm for about5 minutes．

④After checking that coolantlevelis normal

andthereis noteak，C10Sethedraincockand Plug securely．

For LLC，See the heading LtMAINTENANCE OF C00LANT

on page125．

④ Pullup the rod to remove the suction fi［ter・ Cover the filler port to prevent the entrance

Ofdustandforetgnmatterintothetankr

⑤Cleanthe苧uCtionfilterandinsidethetank

using cleaning oil.

Changeaxleoil ⑥ Addoilthroughtheoilfillerportofthetankto the specifiedleve［．Check the oillevelwith RefertopagelO9−110． the view gauge．The oiIleve［should be abovethemiddtepartoftheviewgauge． Drainhydrau［icoi［tank，Changehydrau・ ⑦ Reinstallthe suction firterinto the pipe SeCurely， licoil，CleansuctionfjJter

▲wARN州G

Do not try to change hydraulic oill immediately after the engine is shut off or When theoiltemperatureis high；Otherwjse

youcangetburnt・

⑧Jnsertthetopendofthe rodintothe ．

the filler port cover and bolt．The tightenlng torqueis20N−m（2kg−mOr19・61bf−ft）・

⑨ Startthe engineand operatethe boomsand

Whenchanglnghydraulicoj［，makesureto： ・Lowerthe bucket on the ground and＄hut Offtheengine． ・Operatetheairbleedingva］vetobleedair

bucket s10WLy to make sure they function

PrOPerly．Shut off the eng［ne and check the hydraulicoil［evel．

before removing the hydraulic oi］tank

fiJlerportcover．

Checkbrakedi＄kforwear（＄erViceand Parkingbrake＄） ConsultyourlocalTCM dealer・ （む Bleedairoutofthetank． ② Remove the oiJfiIler port cover bolt and COVe「．

118

Loaderswithcab（Oneyear），4000HRS．CHECKS

Checkdoor［ockforoperation

ChangeengIneWaterPumPgrea＄e・

Theleft−Sidedoorislocked with the starter key Consultyour10CalTCMdea］er・

from outside．Check key cylinder motion and 10Ck state．

The right−Side doorislocked frominside by pressing the lock knob. Check the door and knob foroperatjon．

CheckwindshieLdwiperforoperation Checkthe windshieIdwiperforproperoperation． 1f the front or rear windshield cannot be

Sufficiently c［eaned by the wIPer，rePlace the WLPerbladewith a newone．

Checkwindshieldwa＄herliquidfor ＄PrayCOndition Check that cleanlng＝quidis Ln］eCted from the nozzLe properly，lf not，Check theleanlngliquid levelandthe nozzleforclogglng．

119

MAINTENANCE OF ArR COND［T10NER

MAINTENANCE OFAIR CONDl一

Conden＄er

lnterval：eVery6months

丁10NER A cAUT10N The ajr conditionerof your10ader uses a new type of refrigerant R134a．1t cannot use R12 FFC． Rememb，er that the compressor， COndenser，COmPreSSOr Oiland ○■ −ring are

not interchangeable between old and new models・The new refrigerant R134a does not

destructtheozonelayer． TheairconditionerisoptionallyavaiJable．

A cAUT10N

CIean the condenser fins with tap water．Jf

lf any defectis found during checking，

SeVerely contaminated，uSe a SOft brush．Do not

COnSultyourloca［TCM dealer．

use a hard brush；Otherwise the fins may be damaged．

At the beglnnlng Of each operation season， Check the air conditioner thatitis ready for

PreVentOilstarvlng． Body

OftO

lfitis to be out of service for aIong time，OPerate the apparatus once a

Od iek PerWe

OPeration．

Compres＄Orandpu＝ey lnterval：eVery12months Check the compressor for jnsta‖ation，OPeration

and gasleaks．AIso check the pulley for OPerating noise．

lnterval：eVery6months

Check the switch panel，unit，and condenser for insta‖ation，and hosesfordamage．

Piping lnterval：eVery6months CheckthepipIngfordeformationordamage．

1f any pIPlng COnneCtions are contaminated with

OiI，it mayindicaterefrigerantJeakage．Checkfor

leakagewithagasleakagedetector． 1f any refrigerantleakageis found，rePalr Or replace necessary parts and tighten to the SPeCifiedtorque． Donotretightenthepiping．

120

MAINTENANCE OF AIR CONDIT10NER

V−belt lnterval：eVery6months Interval：eVery6months Refrigerant Check the V−belt for tension and damage．The Checktherefrigerantlevelandforleakage・ belt should have a proper deflection midway For checking gasleakage，be sure to use a （l）on the span when pressed by a finger ga＄leaktesterforR134a・ PreSSureOfabout98N（10kg）（221bs）・lfthe V−

belt needs to be adjusted in tension or to be

repLaced，COnSuJt yourloca［TCM dealer． Deflection：about12mm（0．47in）

Checkrefrigerantlevel With the englne runnlng at middle rpm and the

fan switch at Hl，turn the air conditioner power SWitch on．Turn the discharge openlng Selector switchto匡I，andopenallthedoors． Check thorough the sight glass on top of the

Interval：eVery12months Operate the switches to check to see if they OPerate nOrmalLy．Combine severalcombinations

reCelVer．

Switch operation

Offunctionsforchecking．（Seepage36．）

A wARNING Before checking the refrigerantleve］，make ＄ure tO：

・Applytheparkingbrake ・SettheSafety］inkontheframes Block the wheelsls

・Setthe10adhandlinglever10Ck・

①

Proper

○

0verf州ed

⑳

Refrigerantf10WCOntainsbubblesin SuCCeSS］On．

lmproper

121

MAINTENANCE OF AIR CONDIT暮ONER Airfilters forlNDOOR airand OUTSIDE air lntervaJ：eVery6months Remove the filters and clean with compressed air．

A wARNING When cleanjng with compre＄＄ed air，Wear

Safetyglasses．

A cAUT10N Do not use a brush for c［eamng the filter；

Otherwisethefiltermightbedamaged．

Steam cleaning

A wARNING Do not ＄team C［ean the compres＄Or Or receivertank；Otherwisethe refrigerantgas

PreSSure Willrj＄e tO CauSe the hose to burst．

122

MAINTENANCE OF BATTERY

MAINTENANCE OF BATTERY

If the electrolyte level drops below thehe

Keepthebatteryalwaysclean．

thusshortenlngthebatteryservicelife・

・A dirty battery case wilIhamper you from

readingtheelectroIyteIeveIproperLy．

SPeCifiedlevel，thepoLeplatesw川deteriorate， ・In particu［ar，SPeCiaIattention should be paid

to the electrolyteleve［in hot regIOnS because the water content in the electrolyte is apt to evaporatequicklyathightemperatures・

・A dirty battery case wilL makeit difficu［t for

you to check the battery electrolytelevel COrreCtly．

Specificgravityofelectrolyte

・Thereis no needtoworryaboutthespecific

A wARNING To clean the battery case，uSe a Wet C10th，

gravity of the battery e［ectroLyte as far as

not a dry one；Otherwi＄e POSSible

the battery is used at a constant temperature and does not suffer electrolyte

deveJopment of static electricity might CauSe eXP10Sion．

depletion・

● However，aS the ambient temperature for

the electrolyte temperature for the eLectro−

・Especially keep thetop ofthe batterycIean，

］ytetemperature）varies，thespecificgravity

Make sure to close the caps securely． ・Do not remove the cap except when using the gravimeter or adding electrolyte. ・Apply grease or Vaseline to the terminaL board to prevent the occurrence of sulfation （the white？ryStallization of sulfate）at the

battery termlnals． Securebatterycaseinplace ・Loose battery case bolts might cause the

battery terminals to come off due to Vibration of traveling，thusleading to fire hazards．Make sure the battery caseis SeCured．

Of the electrolyte also varies・In particular，

the temperatureis Low，the specific gravity Of the electrolyte drops easily，and might freeze jf the condition of battery chargeis low．

・To keep the condition of battery charge high，［ettheenglne runatlowrpmforabout

5 minutes with allthelights off，before

Shuttingitoffattheendofthedaylswork・

・The normalspecific gravity of the e［ectrolyte isl．280at20℃（680F）． ・lf the specific gravity of the electrolyteis needed，COntaCt a battery specialist or your LocaITCM dealer．

Battery electrolyte

A wARNING The battery electrolyte contains dilute

Whenthebatteryisfrozen

Sulfuric acid，

If the electrolyte comes in contact with the

A wARNLNG Do not try to charge a frozen battery・lt PreSent＄aneXP10Sion・

Skin（hand，face or eye），WaShit off thorough］y with fresh water（tap water）・lt mightcauseseriousburnsorblindness・ lfyou＄Wa

owit，drinka10tOfwaterandget

medicalattention．

KeepthebatteryelectrolyteleveIinan appropriate range

・The water content of the eIectroLyte decreases during the course of use・Add distilled orpurewateras necessary・ ・The addition of distiLled water or pure water

Should be performed before the day■s work Or Shift．If dist＝ed water or pure wateris added after work when the ambient

temperatureis10W Orin a coLd reg10n，the SPeCific gravity of the electrolyte might drop，leadingto afrozen electrolyte・

123

MAINTENANCE OF BATTERY

CAUTJONSTO BETAKEN WHEN HANDLING BATTERIES CheckbatteryeJectro［ytelevel

Chargethebattery

A wARNING If the battery is used or charged when the electrolyteJevelis be10Wthe LOWER LEVEL

A wARNING

mark，the battery may be damaged．It may

also reduce the battery life or cause an exp10Sion． Add eJectrolyte so thattheleveljs between the UPPER LEVEL and LOWER LEVEL mark＄．

KeepopenfIamesaway

▲wARNING Hydrogen gas produced by a battery can explode. Keep all open flames and sparks awayfromthebattery． To prevent sparks，When connecting or disconnectjng the battery or charger Cables，be sure to stop the engIne Or turn Offchargerswitch．

・When checking the battery s state of Charge，u＄eagraVimeter． ・Do not short the circuit by putting SOmething metaJlicbetweenthepoLe＄．

Do not put metal tools or the like on thehe top＄urfaceofthebattery． ・When turning the ＋ POle screw，uSe caution not to let the tool touch the

meta川c part of the10ader：Otherwise SParks might occur，Cau＄ing an exp10− S10n．

・When using a charger，read carefu

instruction manuaJof the charger and

fo

y the

ow thein＄truCtions．

㊨◎㊥金◎△△ Nofire岩濫雷fetyen慧i3ur．C

・

一0一 ic

△DANGER ● Hand［ethebatterycarefully；Otherwiseyouwillgetinjured． ● Payattentiontoanopenflameorstaticelectric汁ywhichmightcau＄eaneXPlosionorafire． ● Sulfuricacidwi causepainfu［andseriousburn＄ifitgetsonthe＄kin．1tcancau＄eblindne＄＄jfit getsintoeyes． ● Touchingaconductingpartwithbarehandswj causeanelcctricshockaccident．

● DonotconnectordisconnectthebatteryplugsduringthebatteryturnedON；Otherwi＄eyOumightget

burntoranexpJosionmightoccur． ・ Nofire・Donotsmoke．Keepspark＄Orflamesawayfrombatterje＄． ● Staticelectricity：DonotcJeanbatterieswithadusterordryc10th． ● VentiIation＝Get a．g00d venti［ation・Do not u＄e Or Charge batteriesin a c10Sed place oran area WhereventiIationlSPOOr． ● Sulfuric acid＝lf sulfuric acid comesin contactwith your skin orc［othing，Wa＄hit away using a COP10uSamOuntOfwaterimmediately． 1f＄ulfuricacidgetsintoyoureyes，Wa＄hyoureyeswithacop．0u＄amOuntOfwaterimmediatelyand gettoadoctor．

●E崇慧；一斑監焉昔監光点㍑器■諾瑞帯出温綜■盈漂霊．the．eveli＄tOO．OW，the ● Electric shock accident：Wear＄afety g［as＄e＄，rubber g10Ve＄，and shoeswith rubber＄0［e＄When SerVicingorin＄PeCtingbatteries．

124

MAINTENANCE OF COOLANT

MAINTENANCE OF COOLANT Use coollng Water COntainlng an all−SeaSOn COOlant havlng anti−ruSt and anti−COrrOSive

A cAUT10N lfthecoolantis notavailable，yOu mayuSetaP water alone．Do not use river water or well

Waterforthjs purpose；OtherwisetheenglneOr

additives．

radiatormight be damaged・

COOLANT

When an ambient temperature below O℃ or

A wARNING

320Fis antic［Pated at starting，make sure to addantifreezeintothecool［ngWater．

Coolantis flammable．

Keep away from open flame when hand］ing thecoolant．Do not＄mOke・ ltis poisonous．Never drinkit．1f you SWal10Wedit accidentally，induce vomjt− ing［mmediately，WaSh your mouth，drink a Lot of water．

The coolant should be stored in a proper COntainer and＄eCurely capped．Keep out Of reach of chiLdren． Make ＄ure the

COntaineris properly markedaccordingto all10Calrequirements．

USE OF COOLANT The concentration of the coolant in the cooling WaterShould be morethan30percentto prevent the freezlng Of the cooling water・Change the

COOlant every 2000 hours or every year Whichever comes first．

CONCENTRAT10N AND CAPACITY Unit：liters（USgaI） Ambient temperature

atstarting

more than

−100Cor140F 30％ 5．7（1．5） 13．3（3．5） 19（5．0） more than

−250Cor−130F 40％ 7．6（2．0） 11．4（3．0） 19（5．0） more than

−400Cor−400F 50％ 9．5（2．5） 9．5（2．5） 19（5．0）

The concentration should be selected properly accordingtotheambienttemperatureatthetime Ofstartingthe Loader．

125

MAlNTENANCE OF TlRES AND WHEELS

MA［NTENANCE OFTIRES AND WHEELS a WARNlNG Tjres are one of the mostimportant COmPOnentS Of the wheel10ader；they SuStain the weight of the10ader，tranSmit

the driving force and braking force， a

eviate shocks from the road surface，and

helpthe10adertoturn．

Neglect of the maintenance of the tires will Jead to poor performance of the10ader．A fJattirecancau＄eSeriouslnJuryOrdeath．

TIRE］NFLAT10N PRESSURE The tireinflation pressure must be as specified， nottoohighortoo10W． Seepage57． TIRE DAMAGE Check the tires for damage，eSPeCia＝y for

CraCks．RepIace any cracked tire as soon as POSSib［e．

TIRE WEAR Checkthetiresfortreaddepth，uneVenOrundue Wear． The10ader with a worn tire willnot be

able to get sufficient drivlng Or braking force． Seepage59．

126

WHEELS Do notJeave mud or feces on tires．1fleft for

along period of time，they willeatinto tire rubber to cause cracks，thus resultingin an accident．Waste away mud or feces at the end ofthe day■s work，

A wARN暮NG

Thedisassemblyofa tireorwheelrequires SPeCiaJski

．Ask a specjalist or your10Cal

TCM dealer． Forhandlingtires，SeePageS57to59・

PER10DICAL REPLACEMENTOFSAFETY PARTS

PER10DICALREPLACEMENTOFSAFETYPARTS lnordertoperformsafeoperation，importanceofthepreventivemaintenanceofthe10adercannotbe

OVeremPhasized・EspecialLy，the partslistedin the table on the right must be repLaced periodicalIy

Sincetheyarethemostimportantpartsforsafeoperationofthe］oaderandsafetyoftheoperator■ Moreover，althoughthesesafetypartsareliabLetodeteriorateinthecourseoftime・itisdifficultto

determine by ordinary maintenance operations whether they are beyond their respective service

limits・Thesafety parts must be repLacedwith newoneswhentheirrespectiveservicelimits have been reached，eVeniftheirappearanceisingoodcondition・ Safetypartstobereplaced atperiodicinterval＄

Rep］acement interval

Fuelhose

every 2 years

Brakevalverubberparts

every 2 years

WetbrakepistonD−ring

every 4 years

Brakehose

every 2 years

SteerlngCylinderpacking，Seal，‖○ ．−rlng

every 4 years

Steering cylinder hose

every 2 years

Boomcylinderhose（tailside）

every 2 years

Bucketcylinderhose（taiIside）

every 2 years

lfanydefectis foundin any ofthese parts，it must be repaired or replaced with a newone，eVe beforethepredetermined replacementperiodis reached・ ltshould be remembered thatthe rep］acementofsafety parts mustbe performed atthe user■s risk

andcostandthatithasnothingtodowiththereplacementwhichwouldarisefromawarrantycLaim，

127

LlST OF LUBRlCANTS

uSTOF LUBRICANTS AcAUTl？N ●Do not m．xlubricants of different brands；Otherwise the performance of the10ader might be

adversely affected． ●LocaJrefined oils and cooIant，Or anti−freeze do not al10W for the same operation periods

desIgnatedin this manual．

Some mustbechanged morefrequently・

●Multi−Viscosity oils al10W a Wider temperature range for operation but must be changed more frequently as the additive that provides the multi−Viscosity gradually deteriorates10Werlng the

Viscosity・Degradation of viscosity at the higher temperatures can be very detrimentalto the hydraulic system． BrandofLubricantSpecified

Section LubricanttobeUsed PrevaiFIngAmbient Temperature

Shell

Lubricant

0℃（320F）＆

SAE30CD

Above

SA∈30

1330 SA∈30

En！がne Crankcase EngineOil

）

SAElOWCD RimulaXoil 10W

Hydraulic OiITank

云吉野i乙to lSOVG46

T「ans− EngineOil

Above −25℃（−130F）＆

Texaco

Mobi】

Rim山aXoil

Esso

SAE30

ExxonD−3 SAE30

300 oil 10W

10W

3000i】

Mobi［Delvac 1310 10W

TeIlusoiIR46

（

SAElOWCD RimulaXoil MobjIDelvac RPMDe10 131010W 300 oil l0W ExxonD−3 10WW

−10℃（140F）＆ Above SAE90 Axle

Gearoil

Brake Oil Supply

−25℃（−130F）＆ Above SAE5W−20 TellusoilT37 MobiIDTE15 RandooilHD AZ Nuto−H−32

Tank

NormalTemperature UseLithiumBase

Arbania

M

Grease fitting

Mobil lube HD80W−90

：呈2茎Fと0 SAE80W

Consistency Number：NLGl Multi−PurPOSeGrease Above

MobiIgrease

（2），

Beacon（2）

MobiluxEP（1，2）

No．10r2 LowTemperature UseLithiumBase −40℃（−400F）＆

Mobilgrease JL（2），

A［bania

greaseRA（2）

MobilithSHC15

Beacon325 （2）

−10℃（140F）＆ Above Di山tion：30％

Radiator LongLifeCoolant

GLYCO−

MobilLongLife AFENGIN COOLANT

−40℃（−400F）＆ Above Di山tionニ50％

FUELRECOMMENDATK）N−DIESEL

Usediese＝uelat40cetaneratingorhigher．

FuelTank

SuitableareallusualdieselfueIsinlinewithSAENo．2−D，BSClassA−1，andDIN51601． SAE（SOCIETYOFAUTOMOTIVEENGINEERS） BS（BRmSHSTANDARD）

DIN（DEUTSCHEINDUSTRIENORMEN） （Note）L13r2andL162areequippedwithanenginewithaturbocharger・TheenginecrankcaserequiresClassCDengineoilfor lubrication．

128

OIL CAPACITY

0［L CAPACITY Unit：Liters（USgal）

Differentialand finalreduction gear（tront）

Transmission

129

TROUBLESHOOTING GUIDE

TROUBLESHOOTING GUJDE For complicated checks，rePaLrS，and changes underlinedin the

Remedy‖ column，

COnSultyour10CalTCMdea［er．

ENG［NE AND ALuED PARTS Problem

・F／Rleverinforwardorreverseposition

EngIneishardto StartOrdoesnot StartWhenstarter SWitchisturnedto START

Engrnedosnotstop

ErraticidIingspeed

Chargethebattery．

LOw fuel levelel

Addfuel．

・Airmixedinfuelsystem ・lnjectionpumpornozzledefective ・Englneisnotpreheated ●Starterdefective ・EnglneStOPmOtOrdefective

BIeedairoutofsystem． RepaIrOrrePlace． RepaFrOrrePlace RepaIrOrrePlace． RepalrOrrePlace．

Starter switch defectiveve ・EngIneStOPmOtOrdefective

RepairorrepLace． RepalrOrrePIace．

lnjection pump defectiveve ●Airmixedinfuelsystem

RepaIrOrrePlace， Bleedairoutofsystem． RepalrOrrePIace．

●LowcoolantIeve［orleaks

Clogged radiator corere ・Radiatordamagedorcorroded

COOlanttemp．

●Thermostatdefective

gaugeregistersin

・Radiatorcapdefective ・V−belt100SeOrdamage ・CloggedmuffIer

redarea

Blackishco10rOr

exhaustgases

loadedcondition

RepaIrOrrePlace． Replace． Adjustorreplace． Clean． Reduceload．

・［n）eCtionpumpdefective

RepalrOrrePlace， RepaIrOrrePlace． Adjustvalveclearance． Cleanorreplaceelement． RepalrOrrePlace．

lnjection nozzle defectiveve

・Lowengmecompressionpressure ・CLoggedaircIeanerelement ・Turbochargerdefective

lnjection pump defectiveve

Bleedairoutofsystem． RepalrOrrePlace．

●JointboPtstrainerc［ogged ●lmproperInJeCtiontim‡ng

Clean． Adjust，rePalrOrrePlace．

lmproper spray patternrn ●Aircleanerelementc10gged

RepalrOrrePIace． CleanorrepJaceeIement． RepalrOrrePlace．

・Turbochargerdefective

130

AddcooJant，Repairorreplace． Clean． RepalrOrrePlace，Cleaninside．

・Over10ading

・Airmixedinfuelsystem

Lowoutputunder

Shiftintoneutra［．

Battery is dischargeded

・lnjectiontimIngandspraypatternimproper

EnglneOVerheats；

Remedy

Probablecause

TROUBLESHOOTING GUIDE

BODY

Remedy

Probablecause

Problem

・ParkingbrakeisappIied ●Transmissionoillevelislow ●Transmissionfuseb10WnOut

The10aderwon．t

Charging pump defectiveve

StartOrmOVeina articularear

・Parkingbrakeswitchdefective

Pg

・F／Rleverwirlngbroken

・Transmissioncontrolelectriccomponents

Releaseparkingbrake・

Add oil to specified level.

Checkandreplace．

Checkandreplace．

Checkandreplace． CheckandrepIace， Checkandreplace．

defectiveorwirebroken

・Lowoilleveloruseofimproperoil

AddtospecifiedleveIorchange Oil．

Noisytransmission

・Brokengearorbeanng

Draintransmissionandcheckfor

foreignmatterinoiI．Disassemble andchangeparts・

・Lowoi11eve10ruSeOfimproperoiL

Noisydifferentia10r

finalreductiongear ・Worngearordamagedgeartooth Worn brake disksk ●LowbrakeoiIlevel

Noorpoorbraking actionisroduced p bressInbrake P

ypg edal

・DamagedpiplngOfbrakeoilsystem ・Axlehouslngbreatherclogged

Squeakybrake

Addoiltospecifiedleve10r Changeoi［． Replacegear・

Checkandreplace．

Addoi［tospecifiedlevel− Usespecifiedtypeofbrakeoil■

Bleed air out of system.

ReplaceD−ring Checkandreplace． Clean breather．

・Useofimpropergearoil

Usespecifiedtypeofgearoil・

・BrakehouslnggearOillevelis10W ・BrakehouslnggearOildeteriorated

Addgearoil・

●Brakediskwornorhardened

Checkandreplace・

Changeoil．

Noorpoorparking

・Malfunctionofparkingbrakesolenoid

Repairorreplace．

brakeeffect

Worn brake padad

Checkandreplace．

・LnsufficientdischargefromsteerlngPumP

HardsteerlngOr unevensteerlng Toomanybubbles

Low Oil levelel

・Lowtireinflationpressure ・Unevennessoftirepressureamongtires ・Malfunctionoforbitrolorpr10rityvalve ・lmproperqualityofhydraulicoil

appearinhydraulic ●LowoilIevel Oit

Low hydraulic

PreSSure，Slow bucket／boom OPeration

lnflate tire to specified pressure.

Adjust to even tire pressure.

Checkandreplace． Changeoil・

Addoiltospecifiedlevel．

・Airmixedinoilcirculationsystem

Bleedairoutofsystem，

・HydraulicoiItankfiltercIogged

Cleanorreplace．

LOw Oil levelel

Add oil to specified level.

lnsufficient pump dischargege ●Malfunctionofcontrollink

Replacepump・ RepalrOrreP［ace・

・Reliefpressureis10W（duetoadefective

RepalrOrrePlace，

・Mainpumpdefective

Checkandreplace・

・OilleaksfromhydrauIichoseorpIPlng

RepairorrepIaceparts・

Defective control valveve

Correctorreplaceparts・ RepalrOrrePlace・

COntrOIvalve）

Buckethasnatural tiltorboomshave naturaldro p

Replacepump・

Addoittospecified［evel・

Replaceparts，

131

Memo

132

lNFORMATlON

lNFORMAT10N lNFORMAT10N SPECIFICATlONS NAME PLATE＆SERIAL NUMBER．‖‖ ENGINE SERIAL NUMBER，………… ．‖

WRITE DOWN YOUR LOADER DATA HERE

133

SPECIFICAT10NS

SPECIFICAT10NS

Bucket Capacity（heaped）：

1．3m3（1．7yd3）

2080kg（45861bs）

Operating Load（fullturn）：

TravelSpeed：

【fwd］

［rev］

Lo；13．Okm／h（8．1mph）13．O km／h（8．1mph） Hi；34．5km／h（21．4mph）34．5km／h（21．4mph） GradabiIity： Empty LoaderWeight： Engine： Model

TotalDisp［acement Ratedoutput： Battery：

250

6625k∈】（146081bs）

fSUZU BB−4BGIT■ Dieselenglne 4．329L（1．1USgal） 64．7kW（88PS）（86．8日P）at2100rpm 12V，55Ah（5hourrate）（2pcs．）

Tire（front＆rear）：

Size： lnflation Pressure：

16．9−24−10PR（tubeless） Standard；235kPa（2．4kg／Cm2）（34，1psi） Unit：mm（in．）

Dimen＄ion＄are given for the standard10ader with a rever＄jble cutting edge bucket ofl．3m3（1．7yd3） CaPaCity・Thespecification＄are＄ubjecttochangewithoutnotice．

134

SPECIFICATIONS

Bucket Capacity（heaped）：

1．6m3（2．1yd3）

2560kg（56451bs）

Operating Load（fulIturn）：

TravelSpeed：

［rev］

【fwd］

Lo；13．Okm／h（8，1mph）13．Okm／h（8・1mph） Hi；34．5km／h（21．4mph）34．5km／h（21・4mph） 250

Gradability： Empty LoaderWeight： Engine： Model

TotalDisplacement Ratedoutput： Battery：

8215kg（181141bs） ISUZU DD−4BGITI■Dieselenglne 4．329L（1．1USgal） 80，9kW（110PS）（108・5HP）at2200rpm 12V，55Ah（5hourrate）（2pcs・）

Tire（front＆rear）：

Size： lnflation Pressure：

18．4−24−10PR（tubeless） Standard；216kPa（2．2kg／Cm2）（31・3psi） Unit：mm（in．）

Dimen＄ion＄are given forthe＄tandardIoaderwith a rever＄ib］e cutting edge bucket ofl・6m3（2・1yd3）

CaPaCity．Thespecification＄are＄ubjecttochangewithoutnotice・

135

NAME PLATE

NAME PLATE The name plate glVeSinformation about MODEL， RATED LOAD，OPERATfNG WEIGHT，and SERIAL NUMBER of theloader．

MACHINE SERJAL NUMBER The machine serialnumberisimprinted on the

left side of the front frame．1tis animportant

PleCe Ofinformation used for registration．Use Caution nottodamageit．

ENGINE SERIAL NUMBER The englne Serialnumberisimprinted on the CyJinderbJockatthe rightsideoftheloader．

A NOTE Use caution not to damage the name pJate andimprinted serialnumber． Repalr the name p［ateif damaged or peeled．

Do not try to modify the serial number by

Welding，

When ordering parts or repalris needed，glVe us your10ader modeland serialnumber．Write down your［oadermode［，10aderserialnumber，

and engJne Serialnumberin the WRITE DOWN YOUR LOADER DATE HERE‖column On Page137．

136

WR［TE DOWN YOUR LOADER DATA HERE

WRITEDOWNYOURLOADERDATAHERE Memo LOADER MODEL LOADER SERIAL NO． ENGINE SERIAL NO． LOADER NO．

SUPERVISER■S NAME DATE OF PURCHASE

DEALER■S NAME WORKSHOP−S NAME PHONE

137

No．OW・619AE

lSSUED：JULY，2001

丁訓c。RP。RAT．。N lNTERNAT10NAL MARKETING DIVISlON：

l−15−5，Nishi−Shjmbashi，Minato−ku，Tokyo lO5−0003，Japan

FAX：Japan＋81−3−35918152，3−35918153 Al＝うghtsre＄eⅣed

01．6′〉

OT−1307020（TA）PrintedinJapan

7 CLmc。。，。RA，．O