TCM E830 E835 E840 Wheel Loader Operation & Maintenance Manual OW-640AE - PDF DOWNLOAD

▲ Beforeoperatingyourwheelloaderreadthismanua［thoroughly

No．OW−640AE

andbecomecompletelyfamiliarwiththedetailsoftheloader・Jfthere′s anythingyoudon tunderstandinthismanual，COntaCtyOurdealer・Be SuretOObservethe proceduresdescribedinthismanual；Otherwisea

SeriousaccidentmaYOCCur．Thismanualmustbekeptwiththewhee1 loader．

Protecttheearthandbekindtoyourloader．

匠⑳∋⑳ 匠⑳∋匡 匠⑳嘲⑳ T⊂M㊥wHEELL。ADER

OP【RAT10N ＆MA川T【HAHC【MAl化膿L TO▼lUlll■H■lC0．，LTtI．

FOREWORD This Operation＆Maintenance Man−

ualvvas written to provide the OWner／operator with information aboutthesafe operation and mainte− nance ofthe TCM wheelIoader．Read

this manual thoroughly and become COmP［etelY familiar with theloader

Before operating theloader，be sure toreadal10fthedecalsonthemachine

Whichgiveadviceaboutsafecareand OPeration oftheloader．Damaged or missing decals should be replaced

ThisOperation＆MaintenanceManual uses the followlng Safety a］ert sym−

boIs．WhenyouseethosesymboIsin thetext．fol10WthesafetYmeSSagetO avoid personalinJurY Or death．

With new ones．

beforeusinglt．1fyou haveanyques− ThisOperation＆MaintenanceManua［ tions，See yOur dealer． must be keptwiththeloader．

Due toimprovementsin design，itis POSSiblethatthedescript10nCOntained herein may not completely appIY tO theloaderde＝vered to you．

Safe operation means the operator mustbequaJified．AquaLifiedoperator must have trainlng and possess any required licenses to operate this machine．

1f theloaderis to beleased，loaned Or SOld to anyone，this manualmust

FaiIure to fo

ow theinstruction＄in

themessagewillcauseaseriousacci− dentor death．

▲WARNING FaiIuretofollowtheinstructionsin

themessagemightcauseaserious accident or death．

be with the machine．

Do not try to modify yourloader．］f any fa‖ure or accident occur due to modification of the loader without

PnOr Written consent by TCM，yOu might10Sethe right ofwarranty．

▲cAUTtON Failure to followtheinstructionsin

the message may cause personal lnJurYOrdamagetothe10ader． Actionswhichareprohibitedor dangerous．

CONTENTS SAFETYINSTRUCT］ONS ……．．．1INFORMAT10N

■■

DECALS（MACHINE SIGNS）……8

LISTOF LUBRICANTS………．．64

QUALlFlED OPERATOR AND

LUBR［CATION POINTS AND

REGULAT10NS．‖…‥．……．12 WATER ANDOILCAPACl−rY．‥．．．65 SAFETY COMPONENTS．．．．．．‖．13 SPECIFICAT10NS ……………66 0PERÅT10N

■

PICTOR［AL NOMENCLATURE．‥．16

NAME PLATE ‥．．．．．．．．．…．．．．69 VVRITE DOVVNYOUR LOADER DATA HERE．．．．．‖……‖．71

JNSTRUMENTSAND CONTROLS．18 CABIN，ROPSCABIN，AIR CONDmONER，RAD10‥．．．．．．‖33

TRAVELING

■

SAFE TRAVELING …………．．44 BREAK−［N PER［OD．．．………‥ 50 BEFORE Sl■ARTING THE ENGINE．51 STARTING THE ENGINE……‥．52 AFTER S−TARTING THE ENGINE．．52

STARTING AND STOPPtNG THE LOADER …‥‖…………‥．53

LOADING OPERÅT10N

■

SAFE LOADING OPERAT10N…．．56

SAFETY lNSTRUCTlONS The SAEJ153guidelines contain safetYlnStruCtions for theoperatorsofoff−rOadworkingequlPmentandagrlCuト

turaJtractors under the titIe of L OPERATOR PRECAU− T10NS．

The portion ofthose safetYinstructions which

app］ytothe operation ofwheelloadersis presented on

thepagesthatfol‡ow．Readthemcarefu

yandfollowthe

instructions．（source：SAEJ153．Revised，May1987）．

Reprinted with permi＄＄ion from SAEJ153◎1987

SocietYOfAutomotiveEngineers，lnc．

Basicsafetyinstructionsaredescribedinpagesthatfollow． Read them carefu‖y andfollowtheinstructions．

Thismanualalsocovers SAFETRAVELING operations． SAFELOADINGOPERAT10N ．Readthemcarefu］ly，tOO． andbecomefamiliarwithyourloader straveling，and10ad− ing operations．

ThissafetYaLertsymbolisusedforimportantsafetymes−

The marking SageS．WhenyouseethissymbolinthismanuaI，foILow

OnthepICtureSmeanSaCtionsthatare

PrOhibited ordangerous．

theprecautionsglVeninsafetymessagetoavoidpersonal lnJury Ordeath． 1tisimportant to abide bY SafetY rulesfor yourfe［10W WOrkersaswellasyourseLf．

ThepictureshavebeendrawnbasedonTCM ssma −Sized and Large−SizedwheelLoaders．

−1−

4．OPERATOR・GENERALPRECAUT10NS：

3．PERSONNELPRECAUT10NS：

3．1Avoidloosefittingclothing．looseoruncoveredlonghair・ 4．11tistheresponsibi［ityoftheoperatortoreadandunder− JeWelryandloosepersonalarticJes・ stand the Operators Manualand otherinformation pro− videdandusethecorrectoperatingprocedure．Machines 3．2 Knowandusetheprotectiveequipmentthatistobeworn ShouIdbeoperatedonlYbyqualifiedoperators・ whenoperatingthismachine・Hardhats，PrOteCtiveglas− ses，PrOteCtive shoes，g10VeS，reflector type vests， 4．2 VVeartheseatbeIttomaximizetheprotectioncapabilityof aROPS（Rol10verProtectiveStructure）whenthemachine issoequlPPed．

respirators and earprotection are examplesoftYPeSOf equ．pmentthatmayberequired・

4．3 Do not permit riders on the machineif thereis no manufacturelsdesignatedplaceforarider・ 4．4 Makesurethata protectiveguards，CanOPleS，doors，etC・ areinpJaceandsecure・

4．5 Removeall100SeObjectsstoredinthemachine・Remove

al10bjectswhichdonotbeIonglnOrOnthemachineand itsequlPment，

3．3 Do not rush．VValk，do notrun．

3．4 KnowandusethehandsignaJsrequiredforparticularjobs andknowwhohastheresponsibi［ityfors］gnaling・

−2−

NOTEl：ROPSisstandardequIPmentinNorthAmerica． NOTE2：Thei‖ustrationsdonotnecessarilydepicttheE830−E840．ThesafetyrulesandcautionshoweverappIYtOanymOdeI．

5．MOUNTING AND DISMOUNTING PRECAUT10NS：

6．S−rARTING AND STOPPING

5．1Usetherecommended handholdsandstepsvvithatleast

6．1Wa］karoundthemachineandwarna［lpersonnelwhomay

PRECAUT10NS：

three points of support when getting on and off the

beservIClngthemachineorareinthemachinepathprior

machine．Keepsteps andplatformc［ean．Facetheaccess SYStemWhenclimbingupanddown．

tostartlng．Donotstartuntila‖personnelareclearlYaWay

SEE NOT〔1

SEE NOTE2

from the machine．

SEE NOTE 1

SEE NOTE2

6．2 Checkthatthe parking deviceis applied，Placethetrans−

5．2 Donotjumpoffthe machine．

missioninneutralorparkasspecifiedbythemanufacturer，

5．3 Do not dismountwhilethe machineisin motion．

anddisengagethePTObeforestartingthemachine・ 6．3 Adjust，SeCureandlatchtheseatandfastentheseatbelt （ifprovided）beforestartingthemachine． 6．4 Start and operate the machine onlyfrom the operator s Station．

6．5 Do not bYPaSS the machine s neutraトstart system・The neutra卜startsYStemmuStberepairedifitmalfunctions， −3−

NOTEl：ROPSisstandardequiprnentin NorthAmerica． NOTE2：The‖ustrationsdonotneces＄ari［ydepicttheE830−E840．ThesafetyrulesandcautionshoweverapplytoanYmOdel．

6．6 UseJumPerCablesonlyintherecommendedmanner．Im−

PrOPeruSeCan reSUltin batteryexplosionorunexpected

6．10Remove the starter key or disconnect switch keY When leavlngthemachineparkedorunattended．

machine motion．

6．7 Do not operate the englnein an encIosed area without

7．OPERATING PRECAUTJONS： 7．1Checkbrakes，Steeringandothermachinecontroldevices

inaccordancewiththemanufacturersinstructionspriorto Startlng OPeration．ObserveaLlgaugesorwarnlnginstru−

mentsforproperoperation．OperateallcontroIstoinsure SEE NOTE 1

PrOPerOPeration．1fanYmalfunctionsarefound，fo；lowthe Shutdownprocedureofparagraph6．9，andreportthemal−

SEE NOTE 2

function for resolution．

6．8 Parkthemachineonlevelgroundwheneverpossibleand appIytheparkingdevice．Ongrades，Parkthemachinewith

thewheelsortracksecurelyblocked．

6．9 Beforeleavlngthe operator sstation，Placethetransmis− Sionintheparkpositionasspecifiedbythemanufacturer， 10Werthe equlPmenttOthe ground or putin thelocked

POSition，disengage the PTO．setthe parking device and ShutofftheengIne．

−4−

NOTE2：The＝ustrationsdonotnecessarilydepicttheE830−E840．ThesafetYru［esandcautionshoweverappJytoanYmOdel．

7．2If a failure that causesloss of controIsuch as steerlng．

SerVicebrakesorenglneOCCurS，StOPthemachinemotion asquickLyas possibLe，fo owtheshutdown procedureof ParagraPh6．9，andkeepmachinesecurelyparkeduntilthe

7．10Watchforbystandersandneverallovvanyonetobeunder OrtO．reaChthroughthe machineanditsequJPmentWhile OPerating．

malfunctionis corrected or the machine can be safely towed．

7．3 Understandthemachinelimitationsandkeepthemachine 7．4 Drivethemachinewithcareandatspeedscompatiblewith COnditions．Useextracautionwhenoperatingoverrough ground，OnS10PeS，andwhenturn［ngthemachine． 7．5 Note and avoid aLlhazards and obstructions such as

ditches，undergroundlines，treeS，Cliffs，OVerhearde］ectri−

CaLwiresorareaswherethereisdangerofaslide．

SEE NOTE2

㍉・・・せ

undercontrol．

也 留

7．11Selectagearthatw川preventexcessivespeedwhengoJng downhiJl．Do notcoast downh川．

7．12When roading a machine．know and use the slgna‖ng

devices required on the machine．Provide an escortfor loadingwhererequired． 7．130n machineswithindependently operated wheelbrakes，

lockthe brake pedals togetherwhen roading to provide equalizedbrakeapplication． 7．14Usetherecommendedtransportdeviceswhenroadingthe

7．6 Carryloadsin recommended positions for maximum Stability．

machine．

7．7 Never［iftloadsinexcessofcapacity． 7．8 Use the recommended machine ballast and counter−

Weighting． 7．9 Knowandunderstandthejobsitetrafficflowpatternsand ObeYflagmen，rOadsignsandsignals．

一5一

7．15Usetheapproveddrawbarand／OrattaChmentpointwhen usJngthemachinefortowlng．1facableorchainisused， keeppeopleawaYfromthetow＝ne（SeeParagraPh8．12），

NOTEl：ROPSisstandardequipmentin NorlhAmerica． NOTE2：TheillustrationsdonotnecessarilYdepicttheE830−E840．ThesafetYrulesandcautionshoweverappIYtOanYmOdel．

8．6 Securely b10Ckthe machine oranycomponentthat maY

8．MAINTENANCE PRECAUT10NS：

faJlbeforeworkingonthemachineorcomponent．

8．1Do not attempt repairs unless trained．Referto manuaIs

andexperiencedrepalrPerSOnnelforhelp． 8．2 Wearprotective glasses and otherrequiredsafetYequip−

mentwhenservIClngOrrePaIrlngthemachine． 8．3 Wearglovestoprotecthandswhenhandlingcable． 8・4 Disconnect the batterY before working on the electrical SYStem．

8．5 Avoidlubrication or mechanicaladjustments with the machinein motionortheenglneOPerating．1ftheenglne mustbein operationto makecertain adjustments，Place thetransmissioninneutra］，aPPlytheparkingdevice，Place

theequlPmentinasafeposition，SeCurelyb10Ckthewheels

8・7 Topreventunexpectedmovement，SeCureFYblockworking

and use extreme caution．

elements when repairing or changing working tool parts SuChascuttingedges．

8，8 Nevermake repalrSOnPreSSurizedcomponents，fluid，gaS

OrmeChanicaluntilthepressurehasbeenrelievedaccord−

1ngtOthemanufacturer sinstructions． 8・9 Useextremecautionwhen removlngradiatorcaps，drain PIugs，greaSefittingsorpressuretaps．Parkthemachine

andletitcooldownbeforeopenlngaPreSSurizedcomparト ment．

8・10ReleaseaHpressurebeforevvorkingonsYStemWhichhave anaccumulator．UseapleCeOfcardboardorwoodtocheck

forpressurized（eakstopreventfluidpenetratingtheskin．

Repressurizeaccumulatorswiththepropergasaccording

to manufacturers recommendations． 8・11Wheninflating tires，uSe a Self−attaChinginflation chuck With remote shutoffand stand c［earofthetire．

8．12When necessaryto towthe machine，do not exceed the

recommendedtowlngSPeed．BesurethetowlngmaChine hassufficientbrakingcapacItytOStOPthetowed10ad．1f

SEE NOTE2

the towed machine cannot be braked，a tOWbar must be

usedortwotowingmachinesmustbeused−Oneinfront

Pu＝ngand oneinthe rearto retard．Avoidtowlng OVer longdistances（SeeParagraPh7．15）． −6−

8．130bserve propermaintenanceprocedures． 8．14WheneverservicingorrepIacinghardenedpins，etC．uSea brassdriftorothersuitable materialbetweenthe hammer

and pin． 8．15Keepthe brakes and steerlng SyStemSin goodoperating COndition．

8・16Replace a［［missing，illegible or damaged safety signs．

KeepallsafetYSlgnSClean．

9．FUEL HANDLING PRECAUT10NS： 9．1Donotsmokeorpermitopenflameswhilefue‖ngornear

fuelingoperations． 9・2 Never remove the fuelcap or refuelgaso‖ne englne

POWeredmachineswiththeenglnerunnlngOrhot．Never allowfueltospillonhotmachinecomponents． 9．3 Maintain contro10fthe fuelfiller nozzle when fi［ling the tank． 9．4 Donotfillthefueltanktocapacity．A［lowroomforexpan− S10∩．

9．5 Cleanupsp川edfueJimmediately． 9．6 Tightenthefueltankcapsecurely．ShouldthefueJcapbe 10St，rePLaceit onJy with the orlglnalmanufacturers ap− PrOVed cap．Use of a non−aPPrOVed cap without proper

Venting maYreSultin pressurizationofthetank． 9．7 NeverusefuelforcleanLngPUrPOSeS． 9．8 Usethecorrectfuelgradefortheoperatingseason．

ーEND−

ー7−

DECALS（MACHINES］GNS） ▲wARNING Theoperatormustreadthewarn− 1ngS On theloader andin this manualbeforetryingt00Peratethe loador．

①②③④⑤⑥⑦⑧⑨⑲⑪⑫⑬⑭⑮⑯⑲⑯⑯⑳⑪㊧

There are three kinds of decals at−

OPERAT10N

tached tothe Loader：OneSforopera−

SAFETY

tion of the loader， OneS for maintenance oftheloader；and ones forsafety．Fo

SAFETY

owthe jnstructions on

SAFETY

thedecals．Damagedormisslngdecals must be repIaced with newones．All

SAFETY SAFETY

decaJsareavaiIab［efromyourdealer．

SAFETY SAFETY MAINTENANCE

SAFETY SAFETY ROPS CERTIFICAT10N MArNTENANCE

SAFETY SAFETY SAFETY MAINTENANCE

SAFETY SAFETY

OPERAT10N OPERAT10N SAFETY

8

（むEngineHood（nearradiatorcap） ③Left［nsideofEngineRoom

（DLeftSideofDashboard

Unruitable brake oil will cruse br■k●f■Hur●．

Do not uso non‑mineral brake oli Us●Onlyminor▲lbrakeoll TCM． さ 。。＿う2。．．

④EngineHood （nearmufflertailpipe）， RearofSidePanel（right／leftl

⑤lbpofGriHSupport（right／Ieft）

⑥BottomofGriJISupport（right／left） FrontFender（right／Ieft）

mborgetontires．

⑦lnsideofBatterYBoxCover（right／left） （参LiftingLugMountingArea（4points）

Battery contains suIphuric acid which can cause severe burns． 1f acid touches skin or eyes，flush rmmediately with water and get medicalhe［p． 564005277l

−9−

：こ

：：

：：

：

監 Lifther oavidmchneぎ…室王fa川ngove「0 causingotheracidnts．56▲○（トら之801：

■：

Keep allmetalaway from terminals to avoid shorts．

26629−】22引

：・

See Operation＆MaintenanceManual †0r emergenCy Starting8nd charging instruction5．

TORQUE CONV．OIL

＞：

Smoking，flames，SPa「ks，？「Sho「ts W州cause battery explos10∩．

⑨LeftSideunderCockpit

⑲B00m（right伽相

⑪Buckot

AVOID SEVEREINJURYOR DEATH TOYOURSELF OR OTHERS． Lock boom control levers for all

SerVicingor repairs．

Lower加11訂dhにket血即四rkd

Neverallow anyoneonorunder raised boom or bucket．

⑫LeftSideatTbpofROPS，

50■00−5269l

⑬RightSideunderCockpit

⑭LeftSideofFrontFender

RearLeftlnsideofROPS cabin ROLLOVERPROTECTIVESTRUCTUREANDFILLIN O8J【CT PROTECTIVE STRUCTUR【CERTIFICAT10

ISO3471SJIEJ＝040

YO〕MUST FOLLOW THESE RUしES TO A〉OID SEVERE INJURY OR D亡ATH TO YOURSELF OR OTHERS

1SO34●9 S▲EJ231

LLANUFACTURED RY†OYD ULIPANKICO．LTD RYUGAS＾KIP 38∧HC川RYUG∧S∧KIC「†Y．18人肌l．一人P人H

△cAUT10N

C印T『に▲Tl（洲」HU｝8ER（R肝S−F（PS） R呵⊂PSIHOO【し帆朋8ER I血嘲H∈雌しHUu8∈R ⊂＝＝＝⊃■【二＿＿1ヽ

・Repalr al】oIVed only by trさinモd．authorlZed mechanlCS

▲NY▲LTER▲T10H ORIJOD C▲T10H TO THIS STllUCTL VOIDS TH∈CERTIFIC＾Tl

●Know Operat」OnふMainten8nCe Manualbe†ore sl即t座 repalrS Or malntenさnCe．

51●∝li8ユ7

●Use boomlo丸Sa†etylink．帥d pa「king brake†0r all repar5．

●Keepbody．clothingJnd t00ls…y†romhot or movlng PartS andモIectricさIcomponents． ●Keepe厘inecompartm帥tCle帥：

ロ12J一泊【しXÅM2lt‡J81I0はX▲†〃ORfニロ口I8山J051川VR【Sf！」CI仙lD▼H51山MO！qI】 りm．川【XAR8祁q l【†ⅢDU仙YH41□′0〜】I7t〉Hし伽価一S日6肌42山 田打l【」膿16レ02山O仙l【快SH（15山I加田□口 丁●n【ul」肌H／T柑田

．

■〟■■〝■■SS世心H¶

P【RFOR仙▲HCFCRIT∈RIA

ullRC▲■†m▼ H〉l【■6川ほ8‖

l岨姐即し

GUTl仙臥Cl閉山丘l G￠6【▲l01L HO㈹11亡【軋 801Rl＝0圧 WD岱Tル瓜＝Ml【l

●Run engine onけin wellventilさtedさrea tO aVOid PO150nOUS tXh仙StかSSeS． ●Do not opon radiator叫＝刷＝叫両hot． ●Use cardboardlo chock†or hyd一息ulkle8ks．Wear goggles帥d hモーvyglov05． ・Replace all5teering system hosestVe「y tlVO year5． ら○■08−さ201l

ー10−

⑮LeftSideofFrontFender

⑯LeftSideofFrontFrame

⑫LeftSideofFrontFrame HYDRAULIC OIL

YO〕M〕ST FOLしOW THESE R〕LES TO AVOID SEVERE INJURY OR DEATH TO YOURSEJF AND OTHERS

Comp「？SSedai「≠‖blowofff「omoi】

●Ope「atelo8de「○巾i†trさ両d帥d拙thorほed by your er叫Oyer．Know Oper▲tion＆Mainl印anCe M8nU81抑d aIIwork rules．

Cancau5einJu「yonha【d50r†ace．

●Sa†etycheck】odder糾eryd8y．Dbnotstar＝damaged Or†仙Ity；StOPi†probl8mSStさrt．仙血＝ure ROPS a雨 Se8t belt arein pIaco一ndused．

Z66之9・1224l

reservolrfilEercapwhencapremoved． Open flller c8PSlowlyby breathing air】ittleby＝＝le． 56．。。＿52。5．

●Rep∂ir a他wed on！y by trさined，仙Ihorほed mach∂∩】C5 Use bool¶†ock，5a†elyllnk，8nd parking b「8ke†0「紬 「ePalrS．

●St∂yln Seat Wh帥OPer∂ti唖 Keep h∂nds and†eel】n C8b．UseiOggles．h8rdhれwork shoes ●Tu「∩，5tarし510P．8ndh抑dleboomim00thy抑ds】01巾 C8rrybooml8Ⅵ18ndbucket川tedback．Donotp】Ckup Unb如ncedor ov訂・C叩▲Cityl08ds．

19Left Sideof

⑯FrontFrame（right／leftI

Front Frame

●Lookwhereyou8regOini．W▲tCh†orpモOPle．drop・0††s， holes．帥delectricdlwiros．CheckcleardnCe5all ∂rOUnd．indudlng rear．0Verh七島d．▲ndb00m5Ⅵlng

Avoidinjuryordeath from

・Donot c8rry PdS5eng8r5in or on th亡lo息der Do not ralSe PeOPle with b00爪0「buck亡t．

loss o†control．

・t（eep heavy end uphillon封＝ncrines．travelstralght upor dov町do not crosson折折gle一 ∪〜el8｝gear UP anddownlnCl【11eS．

Disconnectsafetylinkbe†ore 8nyOPO「ation．

Donotstand？rWPrkinthis areawhenenglneISrunning．

・」0さder rol】○Ver Can ki】lyou Slo〉lfor∂llturns md haヱ∂rds evenl†un】oaded St8y Cl亡8r O†edges． UseseatbeltandROPS．St叩両hl￠8derl＝0VertU「ni

Loader will not steer with safoty‖nkinstalled．

Steeringcontroloperation cancrushyoubetweenfront andrearframe．

・Avold fけe5．Ke印loader cle轟n抑d「emove alL o‥． grease、graSS、OrO【he「mate山一行omlhe englneO「 exh8USt8rea．Repalr州l亡8kslmmed伯tely． ・StopenglneWh帥re†uel」ng．F腑wOpe「8tion＆ Malnt帥aCe Manu∂l抑d引叩10y亡「◆s wo「k「ule5about fuel．b∂＝ery．tlre r【ろint即抑Cehさヱ8「ds

Parko巾lnauthorほeda「亡∂S．neV亡r On，nC＝nes 」ower boom抑dbucket．put dlr t10n COnt「0l仰

・

．t

ウ■▲00−5〜■〜

⑪LeftSideofValveControIBox ㊧−TbpofVaJveContr01Box ⑳TbpofValveControIBox AVOID SER10USINJURIES OR D亡ATH CAUSED BY SERVLCE BRAKE FAlLURE BY FOLLOWlNG THESE RVLES IA厄ys con付m that pさrkl噌brakelS Set a雨仙d】噌be†ore sta「い咤en帥e 2】†brake㈹r高嶋】掛l亡帥鷺SmO一之larms仙雨S扇terstarll咤en伊ne，hoは∪刷 ∂18rmSgOO什餌付trele∂Se叩rklngbr8keorope柑te加derw仙wa「∩・ng」・かt ＝0rabrm sou鵬l鴫 3」†br8ke w∂rning】帥tco㈹SOnOr akrm5仙雨s du川g OPe一山叫immed融ely

stoplo由erusj鴫SerVICeOrPark咤brakes】†warnlng血not turno什s10P

oper8tI噌loさ由「さ雨脚把datelyr印0「ltoyoリーs岬e川50「 4．伽mtlravel血w血l‖山thengl聞○什

5 叫彗eStOPS山「爪gOPer8l■叫StOPloade「血ho山pump■噌brakep血Itor b帽ke01 pres uregoモミ血仰山ckly 6 肌ake surせ

ー11−

br血eis仙l

released be†ore o

lo由er．58．00ーう283

OUALlFlED OPERATOR AND REGULATlONS

0〃Jya〟肋or缶edpe作OJIJleJきJ帽〟叩脚如＝川血朗JJoadeれ

QUALIFIEDOPERATORMUSTt When the operation of wheel ioaders is regulated byby

REGULAT［ONS Theoperatormustcheck：

rawinyourcountryorstate′besuretogetnecessary licenseand permitandcarrythem

・Regulationsonthe useofawheel10aderatthework area．

・AvoidusIngdrugsoralcoholicdrinkswhichimpairhis a（ertnessorcoordinatjonwhileworking

・ContactthedeaJerifhehasanYqueStionsaboutoper− ation ofthe10ader．

・Noise−COntrOlregulations ・Exhaust−COntrOlregulations ・RegulationsonworknearutilitYSuPPlyline．

・Getoperatortrainingbeforeoperatingtheloader．The

OPeratOrtrainingmustconsistsofademonstrationand

The operator shal10bserve the rules and reguFationsin uslng thewheelloader．

Verbalinstruction．

・Star（in an areavvithout bystandersifheisa newop− erator．

・WeartightfittingcIothing．

・KnowtheratedcapacitYandweightoftheloaderand thecharacteristics oftheload heistohand［e，SuCh as

itsspecificgravityand hazardousness

−12−

SAFETY COMPONENTS Safety components help protectt OPeratOrS and service personnel againstdaりgerduringwork・（Forthe

ROPSANDROPSCABINtOptional） BACK−UPBUZZER（StandardI TheROPS（Rol10verProtectiveStruc− The back−uP buzzersoundsvvhenthe ture）and ROPS cabin protect the

horn，rearVleWmirror，andsafetYlink， OPeratOrfrom severelnJury Ordeath See lNSTRUMENTS AND CON− in the event ofa tip−OVer‥ TROLS． ）

▲wARNING Never try to remove the safety COmPOnentS mOunted on the loader without the manufacture（s

Pr［Or Permission，Failure to do so

maY CauSe a Serious accident or doath．

▲cAUT旧N ROPS scan be mounted on anYOf

ShiftIeveris placedinto reversegear． Jtis equlPPed tolet other workmen and bystandersknowYOuaredriving back．1ftheworkareaisnoISyOrthere is anYPerSOnWhois hardofhearing in thework area，itis advisabletoin−

theE830，E835andE840．1fthetotal

StalIabeaconlightforvisualwarning．

Weight（the sure ofloader，ROPS， andoperator）exceeds10tons，YOu must use the ROPS cabin，instead

EMERGENCYSTEERING（Optional）

Of the ROPS．For detaiIs，COnSult

YOurlocaldealer．

lf the steering（main）pump fails to

OPeratePrOPerly，thisdeviceactivates theemergencysteeringpumptoallow theoperatortosteertheloader． 1f the emergency steerlng devices

SEAT8Eu■

OPerateS，mOVetOaIeve］，Out−Of−traffic

The seat beIt protects the operator from being thrown out of thee

loader．

area immediately and repair the

OPeratOr s seatin the event of the 10ader sturningover．1tisequlPPedon NEUTRAL−START SAFETY SYSTEM the ROPS and ROPS cabin． The seat belt functions as a unit with

a ROPS or ROPS cabin．If you find eitherofthemdefectiveordamaged， replaceitwith a newone．

（Standard）

TheengIneWOn

tstartunlesstheshift

leverisin neutral．This prevents the 10aderfrommovlngabruptlywhenthe

StarterSWitchisturned on．

▲wARNING ］ftheloaderturnsover，rePlaceit＄ ROPS or ROPScabin and seatbeJt With new ones． （tobecontinued）

−13−

FANGUARD（Standard） Thispreventsthehandorfingersfrom becoming entangled in the radiator fan．

lnadditiontothesafetyc？mPOnentS

Shown above，the foILowlng Safety equlPmentisoptionallyavaiJablefrom TCM：

▲wAR仙NG

● Sun visor（forloaderswith cabin）

Donotinspecttheradiatorfanwith th00nglnOrunnlng．

● BelIYguard（PrOteCtion ofthe bot−

● Fireextinguisher

tom ofthe10ader）

● Tlre chain

▲WARNING lftheabovesafetYCOmPOnentSare PrOVided as＄tandard equlPment， do not remove them without the

manufacturerTspr10rPermission．

1f YOu Want tOinstallany of the OPtiona］safetY equipment given above，COntaCt yOurlocalTCM doalor．

ー14−

OPERAT10N

OPERAT101Ⅶ This Operation＆Maintenance Manualuses thefoHowingsafetyalertsYmbors，Whenyou SeethosesYmboIsinthetext．fol10WthesafetY messagetoavoidpersonaJinJuryOrdeath．

Failure tofo

owtheinstructionsin the mes−

SageWillcauseaseriousaccidentordeath．

▲wARNING Failure to follow theinstruction＄in the

messagemightcauseaseriousaccidentor death．

OPERAT10N

▲cAUTtON

■■■

P［CTORIAL NOMENCLATURE……‥16

FailuretofoHowtheinstructionsinthemes−

1NSTRUMENTS AND CONTROLS …．18 CABIN，ROPSCABIN，AIR CONDmONER，RAD10 ‖．………．33

SagemayCauSePerSOnalinJuryOrdamage to theloader．

一15−

PICTORIAL NOMENCLATURE EXTERNAL APPEARANCE

」REARC。MBTNA，．。NLAMRR．GHT （TURN SIGNAL，TAIL，BRAKE，BACK−UP）

‑TOW PIN （see page30） −16−

NOTEl：ROPSisstandardequipmentinNorthAmerica．

1NSIDE THE LOADER （Thepictureshowsa ModelE830．）

−17−

lNSTRUMENTS AND CONTROLS （ThepjctureshowsaModelE830．）

−18−

METERS O且C00lantl七mp This gauge indicates the engine coolant

Thisindicates the trave＝ng speed of

E］HourMeter Thehourmeterregisterstotaltimethe

temPerature．

theloader．

Joaderis operated．

▲cAUT10N

朝T／MOil鴨mp

CateSfiguresinl／10hourunit．Forex−

When the pointerindicates H′ mark （redarea），itmeanstheengineisover− heated．Stoptheoperation，lettheen−

tureofthetorqueconverterandtrans−

this column，it means 8／10 x 60 （minutes）＝ 48minutes．The second

glnerunat10WrPmandwaitforitcool down．

kmIb：Speedometer

Notethatthe right−mOStCOIumnindi−

Thisgaugeindicatestheoi［tempera− ample．ifthe figure8is displayedin mission circuit．

COlumnfromthe right mostindicates

▲CAUT10N When the pointerindicates

lS OVerheated．Stop the operat10n，

This gaugeindicatesthe］evelofthefuel LF

Jetthe englne run atJow rpm and

mea

Waitforit cooJdown．

．

inthefueltank・

H

叩ark（redarea）・itmeanstheengine

団Fuel

lfthepointercomesclosetothe

LE

mark，

addfuelassoonaspossible． −19−

WOrkingtime oftheengJneinhours． Use the hours recorded for planned maintenance．Whenyouca‖thedea［er

about any trouble，Iet him know the readingonthehourmeterforquicker reSPOnSe・

MONITORS The red monitorlightsindicate that the COrreSPOnding units or sYStemS are nOt WOrking properlyorneedtobe serviced； the green（blue）monitorIightsindicate

that the corresponding units or systems areworking properlY． ThefourmonitorLightscomeonwhenthe StarterSWitchisturnedtotheONposition． 1fanylightfailsto come on，it suggests that the bulbis burned out．VVhen the

starter switch is turned further to the

STARTposition，theenglneWiIIstartand the four monitorlights go outin a few SeCOnds．1f any monitorlight staYSlit，

CheckthecorrespondingunitorsYStem，

▲cAUT10N lfany monitorlight comes on during OPeration，StOPtheoperationandcheck thecauseimmediately．

㊨E／GOil Light comes on when the englne lubrication oil pressure drops below the specified value．1t a［so comes on

when the engine oil filter becomes Clogged．

樹BrakoPress The brake oilpressurein the ac−

cumulator drops below the specified

leverandloadhandlingleverinneutral， andapplytheparkingbrake．DonottrY tostarttheloaderunti］thecauseofthe

WarmnglSremOVed． Presstheacce］eratorpedalhalfawaY tolettheenglnerunatmedium rpm， to store brake oi］pressurein the ac− Cumu］ator．When the specified brake Oilpressureisstored，themonitor［ight

goesoutandthebuzzerstopssound− 1ng．Aftermakingsurethereisnoone

aroundthe］oader，Star（theloader．

Value．The warning buzzer also SOunds．

▲wARNING

lfthewarningbuzzersounds，StOPthe OPerationimmediatelY，lower the bucketontheground，Placetheshift −20→

［ヨCharge Light comes on vvhen the condition OfbatterYChargeisinsufficient．

《勤Parking

ノ点workLight

Light comes on when the parkjng

Greenlightcomeswhentheworklight

brakeisapplied．

V EMS．Steer（Optional） LightcomesonwhentheemergencY

is turned ON．

Steerlng PumPIS Putin operation．

＜］D−TtlrnSignalrndicatingLight

せT／MCutOfF

WhentheturnsJgnalleverisoperated Greenlightcomesonwhentheclutch toaturnlngPOSition，thecorrespond− Cut−Off switchis turned ON．Turn the mg turn slgnaland monitorlight Clutchcut−OffswitchwhenstartlngOff （qD・）come on． On aninc］ine．

▲wARNING lfthe emergency＄teering system StartS OPerating，immediately move to alevel．0ut−Of−traffic area

andrepairthetrouble． 司）High−beamlndicatingLight

Blue light comes on when the head lights areinthe high−beam mode．

♭樹8rak00il Light comes on when the brake oil leveldropsbelowthespecifiedvalue．

ー21−

STARTER SWlTCH

▲wARNING Before trYing to start the englne，

Thestarterswitchstartsandstopstheen− gine． OFF

make＄urethatthe shiftleverisin

neutral，Parkingbrakehandvalveis

Keyinsertion，Draw−OutPOSition：

EngineisOFF．

ON Electriccircuitisc10Sed．

Engine Preheating UsetheGLOWpositiontopreheatthe englne quickIy．1tis not necessaryto usethisGLOWpositionwhentheen− gine is hot or when the ambient

Enginestartsup．Switchautomat−

temperatureishigherthan OOC．

Engineispreheated．Switchauto−

When the engine is difficult to start or when the ambient temperature is

Pu ed，andtheloadhandlinglever islocked．Fordetail＄．SeetheSec−

START

tion TRAVEuNG］ater in this manual．

icallYretUrnStOONpositionwhen handisremovedfromkey．

GLOW

maticallyreturnstoOFFposition Whenhandisremovedfromkey．

below OOC，turn the starter switch to the GLOW position．UsuallY，the en−

glneispreheatedin about5seconds

when the ambient temperature is at

▲cAUT10N Do notrunthestarterformorethanlO SeCOndsatatime．VVaituntilthestarter

motorandenglneCOmetOaCOmPlete StOPOrabout30secondsbeforetrylng again，tOPrOteCtthebatteryandstarter motor． ー22−

−150C．］ftheenglneWOn

tstart，return

thestartersvvitchtotheOFFposition．

Wait about30seconds before trYlng a9aln・

勒CLUTCHCUTOFFSWITCH

ノ点woRKLLGHTSWITCH

uGHTSWITCH

Pressingthe ノか markwiHturnthe WOrk［ight ON．PressIng the LOFF

；D：Widthandtaiflightscomeon．

markwilJturn thework（ight OFF．

▲CAUT10N Donotturnontheworklightwhen travelingonpub］icroads．

童D：Width，tail，and head［ights COmeOn．

Thisswitchchangesoverthemodesofthe

brakepedal，inchingandno−inching． Theno−inchingmodeisselectedbYturn一 IngtheswitchON：

OFF：Alllights go out vvhen the SWitchis turned to neutralor OFF．

Inthe no−inching mode，thepowertrans− missionlineis sti connected when the

brake pedalis pressed，thus makingit

easiertostartoffonaninc］ine．Thismode isa］sosuitablefortraveling，becauseboth

englnebrakingandtheservicebrakecan beusedindescendingongrades．

Loaders with awning canopY have a WOrklightattherearofthebodY；those Withcabinhavetwoworklightsatthe frontand rearofthe body．

Theinching modeisselectedbyturnlng theswitch OFF：

ln this mode，the transmissionis putin neutraL bypresslngthe brake pedal．This modeissuitableforloadhandlingopera−

tion．When the acce［erator pedalis

PreSSedunderthiscondition，mOrePOWer isconcentratedonthe10adhandlingsys−

tem，tOquickentheboomliftingspeed． ー23−

−＝吉 ＿

SHIFT LEVER Thisleverswitchesoverthetraveling directions and speed ranges of the

PARKING BRAKE HAND VALVE

▲wARNING

▲cAUT10N

Pul］the parking brake hand valve beforeleavlng theloader．Make Sure tO release the parking brake handva］vebeforetrYingtostartthe

Do not use this parking brake to

Whenswitchingoverthedirectionsof braketheloader，eXCePtinanemer− travel；turnthegr［POftheleverwhen gency；Otherwiseit might cause a SVVitchingoverthespeed ranges．The PrematureWear Ordamage ofthe

loador．

brake．

Ioader．Movethelever backand forth

Ioaderwon tstartevenwhentheshift lever is operated with the parking brake hand va［ve pulled．

As the valveis pu

ed，the parking Bypushinginthehandvalve．thepark− When the shiftleveris placedin the

brakeisappliedandthemonitor［ight On the dashboard comes on．This brake can aIso be used as an emer− gency brake．

1ng brakeis released．

reverse traveIside，the back−uPlight

COmeS On and the back−uP buzzer

SOunds．Theback−uPbuzzerislocated

attherightsideoftherearworklight．

−24−

HORN BUTTON HornsoundsbYPreSSlngthehornbut− tonatthecenterofthesteerlngWheel． Let other workmen and bystanders knowYOuareStartingupbyhonking． Don

t abuseit morethan necessary．

TURNSIGNALLEVER（W／DIM・ MERSW］TCH）

Usethislevertoindicatetheturnlng directionoftheloader．VVhentheIever

is p暮acedin a turn position，the turn Slgnallightb＝nks．Byliftingthelever theheadlightswi dimmer．Don tfail to return this［ever to neutralafter

making a turn．

ACCELERATOR PEDAL ControJs the traveling speed of the Joaderandworkingspeedoftheload handlingsystem．

▲cAUT10N Thefurtherthepedalispressed，the more each speedincreases．How−

ever，do not pressthe pedaJmore

thannecessary；OtherwiseitwiL＝n−

CreaSe fuelconsumption，CauSe ShortJife ofthe engJne andinthe

WOrSt CaSelead to a serious acci− dent．

ー25−

BRAKE PEDALS（RfGHTAND LEFTPEDALSLNTERLOCKED）

8RAKE OIL PRESSURE WARN・

FUSES

ING BUZZER

▲wARNING

▲wARNING

▲wARNING

●Whon dosconding on aninclin0．

u＄eenglnebrakingt00．U＄ingthe

brakepedalto00ftenmightleadto

in＄ufficientbrakeoilpressure．thus

lf anyfu＄ei＄blown out，turn the

If the brake oil pressure warning buzzer＄Ounds，＄tOPtheoperation， P［ace the shift］everin neutral，

loador．

appIYtheparkingbrake，andlower thebucketontheground．Letthe englnerunatmediumrpmandwait

●DonotputYOurfootonthebrake

untilthebuzzerstop＄＄Ounding．

making it difficult to brake the Pedalexceptwhennece＄＄arY．

Pressing the brake pedal applies the brakestothe10ader．The brake pedal modes can be swjtched overfromin−

The buzzersoundsand monitor［ight COmeSOnWhenthebrakeoilpressure in the accumulator drops beLow the

SPeCified value．

Ching to no−inching orvice versa，by using the clutch cut−Off switch．（See

Starter SWitch off and check the

CauSe and troublesh00t PrOPerJY before repLaclng the fuse with a newoneofthesamecapacitY， Fusesserveasasafetydeviceforthe eLectric system，PreVenting excessive CurrentfromfIowlnginthecircuit．The fuses havedifferentcapacitYdepend− ing on the circuitsthey serve．When replaclng them with new ones，uSe those ofthe same capacity． Thefuseboxislocatedinsidetheload

hand］ing）ever controlbox．Spare

fuses are and their respective cjrcuit Labels foundinside of the cover．

Page23．） −26−

OPERATOFrS SEAT

from topto down： 15A：Lamps 15A：Worklight 5A：Neutra1

5A：Meters，mOnitors，buzzer 5A：Horn，bucketleveler 5A：Transmission，DSS，Clutch cut− Offswitch

SLIDE SEAT LEVER Adjusttheseatpositionbymovlngthe

▲wARNING Adju＄ttheoperatorTsseattoapo＄i− tionwhichprovide＄eaSyaCCe＄＄tO

levertothe rightand］eft．

allhandandfootcontr0ls．

SUSPENS10N ADJUSTING HANDLE

Do not tilt back the backrest t00 further．evenifthe backrestis ad−

justabl0．

handle according to the operator

Physique．

On10aders with cabin，the fuse box is10Cated nearthe vehiclefuse．（See Page37．）

（HEIGHTCONTROLI Adjustthe seat height byturningthe

▲wARNJNG Jftheloaderi＄equlPPedwithaseat

s

E840VVITH CABIN

belt．checkthebeltfordamageor

RECLrNING SEATADJUST［NG LEVER

100SemOuntingb01t＄．AIwayswear

Adjuststhe angleofthe backrest．Do not tilt back the backrest too further． Thearmrestisa rotationaltype．

the＄eatbeltafter＄eatingyourself intheoperator

sseat．

−27−

羊頭 LOAD HANDLLNG LEVER

▲wARNING TheloadhandlinglevershouLdbe COntrOlled bY hand when YOu are PrOPerly＄eated．Neverattemptto

COntrOIthelever unle＄＄YOu are PrOPer暮YSeated．

▲wARNING Beforeleavlngtheloader，10Ckthe load handling lever securely with th0lovorstoppor．

Theload handlinglever controIs the

Boom Control ● Push forward on thelever（toward the bucket）to］owerthe bucket．1fthelever

isfurtherpushedforward，thebucketis PUtinthefloatmodewherethebucket floatsontheground．Thefloatmodeis SuitableforscooplngOrleveling． ● Pullbackwardonthelever（towardthe

engine）toraisethebucket． ●】nthefloatmode，theleverislockedin

thispositionbyadetentmechanism． ● On10aders with the boom kickout

device，adetentmechanisnlisinstalled atthe bucket raise mode．（Theleveris

lockedinthisposition，andthebucket StOPSraisingatapresetheight．）

boom and bucketcylinders． −28−

Bucket Control ● Movethelevertotherighttodump the bucket． ● MovetheIevertothelefttoroIlback thebucket．Pushtheleverfurtherto theleft after dumplng aJoad，the leverisIockedthereuntjlthebucket is raised to the horizontallevel． VVhen the bucketbecomes horizon− tal，thelever automatically returns toneutraJ（withbucketautoleveler）． ●ln the ro −back mode，a detent

mechanismisinstalIed．The detent

mechanismwon toperatewhenthe bucketis rolled back．

l i

Simultaneou＄ Operation of Booms and Bucket

It is possible to operate the bucket While operating the booms．

＿＿子′

1

DSS（DOWNSHIFT）SWITCH

LOAD HANDLING LEVER STOP・

TheDSSswitchisincorporatedinthe top of theload handlinglever．This

PER

SWitchal［owseasydigglng．Whenthis

▲wARNING

SWitchis pressed with the shiftlever

Youcanrollback（Ordump）thebucket in2ndinforward，theshiftleverauto− Settheloadhandlingleverstopper Whilelowering（or raising）it，by maticalIyshiftsintoIstspeed，a＝ow− When the lever need＄ tO be operated or before leaving the movingittotheright（Orleft）withthe 1ng horse power to concentrate on loader，tOJock theload hand］ing lever pushed forward（pulled back）． loading operation．As the shiftlever lever． Use of this technique will increase isplacedinreverse，SPeedisautomat− WOrk efficiency． icallY Shiftedinto2nd speed． The10adhandIjngJeverstopper10Cks theJoadhandlingleverinneutral．The Ieveris10Ckedbylowerlngthestopper．

−29−

SAFETY LlNK

SIDE PANEL

TOW PIN

▲wARNING

▲cAUT10N

byputtingitthroughtheloopofthe towing rope. Make sure the pin is

ThesafetYlinkconnectsandlocks thefrontframeandtherearframe． U＄eitwhenserv．clngOrStOrin9the

loader・Remembertoattachtheβ Clip． Al＄OuSethesafetYlinkwhenhoi＄t− 1ngth010ador．

UsethetowplntOtOVVanOthervehicle

Usethelockingrodtosupportthe Side panelduring servIClng．The side panel must be closed during

traveJjng．

▲WARN州G BeforetrYingto＄tarttheenglne，be

SuretOP（acethe＄afetYlinkinthe rear frame bracket．Remember to a恍a￠hthoβc‖p．

−30一

SeCureJYJnSertedintothe hoIein the rearweightandtheRclip．ssetproper−

1y．

REARVlEW MlRROR

thema＄＄uPPlementaImeans，l00k−

8UCKET Thebucketvvithflatreversiblecuttlng edgeisstandardequlPment．Wehave ▲WARNING a wide range of buckets and attach− Use the recommended hand holds andstep＄Withatlea＄tthreepoints ments to meet your specific job re− quirements．Contact your10CalTCM Ofsupportwhengettingonandoff

1ng directlyintothedirection YOu

theloader；Otherwise you might

▲wARNING Whendrivingback，donotcounton therearviewmirrorstoomuch．U＄e

aregoingtoback．

Adjusttherearviewmirrorstogainfull rearviewwhenyou areseatedinthe OPeratOr sseat．

LADDER

Tboraddersareinstalledonbothsides Oftheroader．1tisadvisableto usethe left−Sideladder，because getting on

and off with the right−Sideladder mightbealittJedisturbedbytheload handlinglever．

−31−

dealer．

VANDALISM PROTECT10N The hydraulic oiltank cap，tranSmis−

Sion oilcap，and the battery covers Can be keylocked orbolted．Thefuel tankcapandsidepane［scanbeIocked With the starter key．

−32−

CABIN，ROPSCAB［N，AIRCONDIT10NER．ANDRAD10（OPTlONALI AIR CONDIT10NER

Note：Theajrconditionerofyourloaderusesanevv typeofrefrigerantFn34a．

ー l

㊥

0

国

−33−

砂、∵朋○・

OPENING AND CLOSING DOORS

DOOR POCKET Thereisapocketinsidethedoor．Keep

DOOR LOCK

theOperation＆MaintenanceManua［

▲cAUT10N

▲cAUT10N

Afterc10Slngthedoo「makesureit

Afterlockingthedoorwiththedoor Lock，makesureitissecurelylocked．

issecurelyclosed．

WhenopenIngthedoorfromoutside， raisethedoorlevertounlockthestop−

Theleftdoorislockedfromoutsideby using the key and the right door is locked from inside by pushing down

Per．Whenopeningthedoorfromin− the knob． Side．pu‖thedoorlevertowardinside

tounlockthestopper．

−34−

and other documents necessarY for thejob．

DOOR OPENlNG BUTTON Thedoorscanbe10Ckedinopenstate． 1bclosethedoor，PreSSthebuttonto undo thelock．

ROOM LAMP AroomlampfSequlPPedontheceil− 1ngOfthecabin．Ybucanturnthelamp On and off by shifting the switch． RemembertoturnofftheIampbefore leavlngthe10ader．

ー35−

ROOM MIRROR Alargeroommirrorisequ［PPedinside the cabin．Adjustit to gain fullrear View before starting theloader．

ASHTRAY

▲wARNING

WIPERSWITCHES（FRONTAND REARI

TherearwIPerisoperatedbypresslng

Take due care to prevent fire

▲cAUT10N

hazards．

Ejectasquirtofcleaningliquidover the window shield before staring the wIPer，tO PreVent the wIPer blades from deteriorating and the

Anashtray（SeqUIPPedforasmoker s COnVenlenCe．

ON．Press OFFto stopthewiper．

Window shield from being damaged．

The front wiper operates in two modes：SLOWand FAST．Press either

mode．Place the switchin neutralto

StOPthewJPer．

−36−

FUSES

WlNDOW WASHER SWlTCH Before usIng the switch，Check the Cleaningliquid Leve［inthe reservoir．1f you continue to push the switch Withoutcleaningliquid，themotorwi［l break．

AsqulrtOfcleaningliquidcoversthefront Windshie［d when

from topto down 5A：Radio If anyfuseisblown out．turnthe 15A：Roomlamp starter switch off and shut off the 15A：Airconditioner unit POWerSuPPIY．Checkthecauseand 15A：Airconditioner unit ifneeded，rePlaceitwithanewone． 5A：Airconditioner unit 15A：FrontwfPer 15A：RearwIPer Thefuse boxisIocatedinsidetheload handIinglever controlbox．Spare fusesandtheirrespectivecircuitlabels arefoundinside ofthe cover．

▲wARNING

▲cAUTl？N

LF

is pressed and

COVerS the rear windshield when R is PreSSed．Remove YOur finger from the SWitchtostoptheliquid． The cleanlngliquid reservoirisfound at theleftsideinsideoftheenglnerOOm．Use the cleanlngliquid specified．1tis good

PraCticetoputantifreezeincleanlng］iquid，

iftheloaderis to be operated when the ambienttemperatureisbelowthefreezlng POint．

ー37−

AIR CONDIT］ONING SYSTEM CONFIGURAT10N

Discharge opening Selector switch

墓○ ④．⑧ 弓』 ⑥

Note：●Discharge openings are rep−

resented bysymboIs． ●The condenser and receiver arelocatedinsidetheengIne rOOm．

−38一

AIRCONDIT10NERSWITCH PANEL

AirConditioner PowerSwitch Turns on and off the air conditioner． Fan Switch

DlSCHARGE OPENlNG SELECTOR SWITCH

VENTlLATlON CONTROL SVVITCH

The fan switch controIs the air vo）umein three stages （LO．ME．Hり．

1七mperatureControISwitch Turntheknobc10CkwiseforheatJngandcounterclockwise forcooling．

Setthedischargeopeningselectorswitchto 芸O both

for cooIing and for defrosting the vvindshieId； for heatlng．

Vbntilation ControISwitch（厨 for circulating indoorair；甚ヨforintroducingopenair）

WhenworkingIn a dustYenVironment，turntheknobto ⊆J

toincrease the pressureinside the cab．This

PreVentStheentranceofdustintothecab・Usethismode

while air conditioner is being operated for a prolonged hour．

A］R COND］TlONER

Forrapidairconditioningordefrosting，turntheknobto

POWER SWITCH

the

−39−

lNDOOR AIR CIRCULAT10N

positjon．

COMBINAT10NANDPROCEDURE FOROPERATING AIRCONDIT10NING SWITCHESANDCONTROLS

fansw． POWer−0∩ SW

rapid

Hl

ON

Discharge

OPenlng

temP・

DfSCHARGE OPENING SELECTOR SVVITCH

VENTILAT］ON CONTROL SWITCH

Ventil． l

Selectsw SW

SW

≡○

le什

匡7

COO‖ng normal LO−Hl

dehumid．／ventil．／

ON

LO−Hl

PreSSure

rapid

ト‖

desired ≡く〕

Setting desired Settlng

desired desired

Setting Semng

団

OFF

竜』

匡7

OFF

考』 desired Se輔ng desired Se慣Ing

ON

「ight

heating normal LO−Hl

defroster

Hl

OFF or ON

芸○ desired Se慣ing

厘7 AIR CONDIT10NER POWER SWITCH

Notes：●WarmuptheenglneSufficientlYPriortooperatingthefanswitch． ●ltisgoodpracticetoventilatethe driverTs roomifitstemperatureis high before

C001ing． ●YbuwilIgetbettercooIingandheatingeffectwiththeventilationcontrolintheindoor

aircirculation position．1tishoweverrecommendedtoventilatethedrive（sro

SOmetimesifairconditioninglSuSedforpr0longedhour． −40−

RAD10 1breceivebroadcastingclearly，eXtend

（参DisplaY

the antenna．

Thetime，radiofrequenciesandopera一

（D PowerOn／VolumeSwitch Turntheswitch cIockwjse．1tclicksand the radio w‖ turn on．The sound

Holding the svvitch down for more

。i ・阜・．

VOlumeisincreased by turnlng the SWitch further cIockwise．

Whentheswitchis pressed once，the PreSent time appears on the display

WISe．

the auto memory mode，in which C］earlY−reCeived stationsareautomat− icallYPrOgrammedinto memorY（up to six stat10nS）．

④㊤switch

O Tone Control Thetrebleisenhanced byturmngthe COntrOIclockwiseandthe basspartis enhanced by turnlngit counterclock−

than2seconds w川put the radioin

（参．Whentheswitchispressedagain，

theindicationchangesovertoaradio frequency．

⑥PresetSwitches（（D−⑥I Press one ofthe switchestotuneinto thestation YOuWant，amOngthesta−

tionsprogrammedin memory．

⑦seek（SEEK㊦ISwitch

⑤㊥switch Pressthisswitch to select presetsta− tions．Once YOu find the station you Want，PreSS the switch agaln tO StOP there． −41−

t

s「。

CanbereceivedmostcJearlyandtunes in the station．

⑧hningSwitch㊥④

Ing byholdingtheswitchdown． ChanglngPrOgrammedstations （lb changethe stations programmed a

h㊥。．㊥

andtuneintothefrequencyofthesta， tion YOU Want．

Hold down two seconds one of the

PreSet SWitches for which you want to asslgn theabove newstation．The newlyasslgnedpresetswitchnumber appears on the display and is PrOgrammedin memory． Ybucan program stationsin memory in the same manner．

1fthebatterYISremOVed，thedatain memorYISeraSed．1tis neces＄arYtO

program radio stations in memory agaln・

ー42−

⑨TimeAdjustment Turn the starter svvitch to ON．VVhen

，

SttheunitofhotJ〔Sbypressingthe SWitchwiththe④sJvitchpreised

TRAVELING

TRAVEL】NG

TRAVELING

−

SAFETRAVELING …‥．‥．．．．．．．

BREAK−1N PER10D．．……．．…．．． BEFORE Sl■ARTING THE ENGINE．．‥．51 STARTINGTHE ENGINE‥． …‥．．．52

AFTER STARTING THE ENGJNE ……52 STARTING ANDSTOPPINGTHE

LOADER ………．．．．．．．…‥．‥． −43−

SAFE TRAVELING Before trying to operate theloader the operator must know＄afe operating procedures and prohibited u＄eS；

Otherwisetheoperatormightinjurehimselforbystanders． The safetyinstructions glVen On the pagesthat foHow arejustafewoftherulesandreguJationsyouarerequired to observe when operatlng theloader．

1fyou have any questjons aboutthe safetyinstructions described herein，PleasefeelfreetoaskYOurlocalTCM dealer．

The marking

nthe picturesmeansactionsthatare

PrOhibited or dangerous．

ThepictureshavebeendrawnbasedonTCM ssmalトsized andlarged−Sjzed wheeLloaders．

Protecttheplanet！！ Do not makel jerky start＄OraCCeleration；itwillresuLtin badfueleconomy

anddischargeofharmfulexhausts． Operate theloader while keeplngIn mind that YOu Should be kind to the environrnent．

TCMiscommittedtoprotectingtheplanet，

ー44−

NOTEl：ROPSisstandardequipmentin NorthAmerica． NOTE2：Theillustrationsdonotnecessar YdepicttheE830−E840．ThesafetYrulesandcautionshoweverapplytoanYmOdel． ★ThenumbersnexttothesafetYrulesdo notindicatetheprioritYOftherule simportanceorthedegreeofriskassociatedwiththesituation．

6．ParktheIoaderonaIevelsurfaceandapplythepark− 1ngbrakesecurelY．PutthebucketonthegroundfIatly，

l．Do not offer ridesto others．

blockthevvheelsand removetheenglneStarterkeY．

7．Do not park theloader where exhaust or hot com− POnentSCanCOntaCtflammabledebris（leaves，PaPer， etc．）．

2．Never mount ordismount a movlngloader．Usethe Safety step（S）and safety grip，When mounting and dismountingastationarY［oader． 3．Beforestartingtheenglne，makesure， ・Theparkingbrakeisapplied． ● The direction controlleverisin neutral．

・Theloadhandlingleverisinneutralwiththestop−

SEE NOTEl SEE NOTE2

4．Getfami［iarwiththeloader．Train with actualopera−

8．Don tuseanopenflametocheckfJuidleve10rleaks． Neversmokewh‖e handlingfuelorlubricants，

5．Exceptfortheone−tOuChcoup［erlever，nOCOntrOllever

9．Donotusetheloaderinanatmospherewithexplosive gases or where exhaust or hot components such as the engine and muffler can contact flammabIe

Per・

tion．DonottrYtOStarttheenglneOrdrivethe10ader unlessYOuarePrOPerlYSeated． Shouldbeoperatedunlessyourareseatedproperly．

SEE NOTEl SEE NOTE2

−45−

materiaIs（lubricants，ChemicaIs，Leaves or waste PaPer）．

NOTEl：ROPSis＄tandardequipmentinNorthAmerica． NOTE2：TheiLIustrationsdonotnecessarilYdepicttheE830−E840．ThesafetYruLe＄andcautionshoweverappIYtOanymOdel．

15．When travelingthrough doorways ensurethatthere

10．Do notlift the bucket or front attachment more than

issufficientclearancefortheloader，OPeratOrandload．

neCeSSary・

Keep theloading equlPment at mjnimum ground ClearanceheightduringtraveJing． See page53for the basic traveling posture of the

SEE NOTE2

11．1tisdangerous totravelwiththebucket higherthan isappropriateregardlessofwhetherloadedornot．

16．Slowdown atnight．Judging distancesandthelevel

Keepthebucketatminimumgroundclearanceheight・

Ofthegroundismoredifficultatnight．Useheadlights and clearanceIightstoletotherworkmen knowyou

tion oftravel．

are COmlng・

12．AIvvaysbraketoafu‖stopbeforereverslngthedirec− 13．Never pIaygameswith theloader．Operatethecon− troIssmoothlY don tjerkthesteerlngWheeL．Avoid Suddenstops，StartS．OrturnS．

14．DonotmanlPulatethebucketorfrontattachmenttoo abruptly．Thereis danger ofIoads dropplng Or the 10aderupsetting

◎ SEE NOTE 1 SEE NOTE 2

一46−

SEE NOTE2

NOTEl：ROPSisstandardequipmentinNorthAmerica・

NOTE2：Thei ustrationsdonotnecessarilydepicttheE830−E840・Thesafety ruIesandcautionshoweverapplytoanymodel．

17．Beawareoftheweatherandthegroundcondition・ Slovvdownwhenitisralnlng．SnOWlngOrfoggy，be− causevisionisimpaired・Avojdworkingonrough，SOft orsvvampygroundsifpossibIe・1funavoidable・Check thegroundconditioninadvance・

21．Useextremecautionwhentraveringormakingaturn incongestedareas．

22．When ascending or descending grades，the［oader should be driven with theIoader s center of gravity uph川・Thatis，a10adedJoadershallbedrivenwiththe load facing uph川and a unloaded toader shatt be

18．Goaroundobstaclesontheroadthatmightupsetthe toader．

drivenwiththefrontattachmentfacingdownhi［I．

19．Whenworkingwithaloaderwith specjalequlPment which restricts yourvision or handting a high］oad

● Donotmakesuddenstops．

Which obstructsyourfront vision，uSe eXtreme Cau− tion，eSPeCially when operating the toad handling

fever．［tisgoodpracticetohaveaguide・ 20・Stop and sound horn，if necessary，at COrnerS and

otherlocations where visionis restricted．1tis good PraCticetohaveaguide．

Unloadod

ー47−

NOTEl：ROPSisstandardequipmentinNorthAmerica・ NOTE2：TheillustrationsdonotnecessarilYdepicttheE830−E840・ThesafetYrulesandcautionshoweverapplytoanymodel・

23．Stoptheloader beforedescending grades・Usethe eng■nebrake・lfthe10adergoesfasterthanyouwant・

pressthebrakepedalfromtimetotime・Donotkeep

thebrakepeda［pressed；Otherwisepoorornobraking

effectmightresult．

25．Beforestartingtheenglne．makesurenooneisunder・ on，Or Close to theloader．Let other workmen and

bystandersknovvyouarestartingupbysoundingthe horn．

26．Lookinthedirectionof，andkeepaclearviewofthe

path of travel. Honk when approaching pedestrians

and bystanders・Accidents often occurimmediately afterstarting．

24．Donotmaketurnsonagradientanddrivethe10ader acrossagradient・Therejsdangeroftheloaderupset−

27．Knowtheratedcapac■tyOfyourloaderanditsattach− ment（ifany）．ObserveaHtrafficregulationsincluding

authorized plant speed limits.

Maketherulesandproceduresofoperationknownto

all personnel involved.

ー48−

NOTEl：ROPSisstandardequipmentinNorthAmerica． NOTE2：Thei［JustrationsdonotnecessariJYdepicttheE830−E840．ThesafetYruIesandcautionshoweverappIytoanymodel．

28．Checkvvork areain advance．Lookfor rough spots．

Lookforanythingthatmightcauseyoutolosecontrol， bogdownorupset．BeforedrivingoverabridgepIate

30．Stayalert．

Don tdrink．（and keepYOurSelfin goodshapebefore andduringwork．）

Ordockboard，enSurethatitisproper（ysecured．

The supervisor shallkeep a record of the result of inspections．

29．Anytimeyou findthatthe10aderis notfunctionlng PrOPerly，mOVe tO an Out−Oftraffic place．reportthe

COndition to the supervisor，and take necessary measures．Operation oftheloader should be halted

31．Whenyouleavetheloader，remOVethestarterkeYand keepit；Otherwiseyouwilltakeresponsibilitywhenan

accidentoccursduetosomeoneoperatingtheloader

Withoutpermission．

untilthetroubIeis corrected．

−49−

BREAK・lN PERtOD TCM Whee＝oaders have been subjected to carefulin− SPeCtion and thorough runnlng−in before shipplng．We，

however，reCOmmendthatYOu OPeratethe10aderunder lightconditionsforthefirststage ofoperation．

Theloadershouldbeoperatedespecia yforthefirststage Ofoperation（forinitia1100hoursofoperation）follovving the requirementsglVen be］ow：

・Besuretoperform BEFORESmRTINGchecksEVERY DAY．

・AIwaYSWarmuPtheloadersufficient［ybeforeputtlng ittoworkirrespectiveoftheseasons．

・Do not run the engIne at high rpm without a10ad，

especiallywhiletheengineiscold．

▲Avoidsudden stops，StartSOrturnS．

−50−

BEFORE START］NG THE ENGINE lnspect the generalcondition of theloader to

Services required

Check for：

Checkanydefectsfoundbypreviousinspection

・Damageorbreakage

Removedust，mud，Oilandsnowfromthe10ader

・Forelgn materiaJ

Checkallofthepartsforoilleak

・SignsofoiIorwaterleakage

Checkhydraulichosesandpiplngfordamage CheckenglneOilforlevelandcontamination

▲wARNING

Checkfueltankforlevel

Jfitisdjfficulttocheckfor［eaksduetodirt′

Drain offwaterfrom watersedimenter

Cleantheareayouaretryingtocheck．Start

theenglnetO＄eeifoi】orwaterleakageoc・

Checkcoo＝ngwaterforIeveland radiatorfinfor COntamination

CurS．HYdraulic pressure can drive hYdraulic Oilthroughthe＄kin．NevercheckforLeaksin

Checkaircleanerisdustindicator

the hYdraulic＄yStem Withyour barehands．

Checkinstruments，mOnitors（warninglamps），lights，hornandback−

UseapleCeOfcardboard．

upbuzzerforoperation

Checkbrakeoilsupp［ytankforlevel Checktorqueconverter／transmission oiIIevel ChecktiresforpressureanddamageandwheelboltsforIooseness

Checkexhaustgasesoutd00rS．1fexhaustcheck

Checkbrakepedalforoperation，brakingeffectandplay

istobeperformedind00rS，besuretohavegood Ventilationandwearamask．Exhaustgasescan

CheckacceleratorpedaIforoperationandthecoIorofexhaustand exhaust sound

ki軋

Checkparkingbrakeforoperationand brakingeffect ChecksteeringwheelforpIaYandoperation Checkrearviewmirrorsandinteriormirror（OPtionallYaVailabtefor

loaderswithcabin）fordamageandmountingboltsforlooseness．

ChecktheROPS，ROPScabin，Seatbelt（availablefor10aderswith

ROPSandROPScabin）fordamageandmountingboItsforloose− neSS．

ー51−

AFTERSTARTINGTHE ENGINE

STARTINGTHE ENGINE

・WarmuptheenglneSufficiently，at

▲ PRE−STARTINGCHECK

STARTING

● Make sure no oneis under，On Or

・lnsertthekeyintothestarterswitch

closetotheloader． ・lfwater，greaSeOrOilisstickingto

andturnittotheON position．

・Presstheacceleratorpedallightly・

the f100r，Pedals，levers，Or ・Turnthekeyfullyclockwisetocrank OPeratOr

shands，Cleanitup・

● Make sure the shiftlever andload handlinglever arein neutraland

that the parking brake valveis Pu暮Ied．

the engine．（Once the engineis

least5minutes，regardless of the

ambienttemperature・

・Checkthegeneralcondition ofthe loader and shiftthe10ad handling

levertochecktoseeiftheloadhan− dling system operates properly.

started，remOVeyOurhandfromthe keyimmediately．） Do not h01d the starter switchin

Check the meters and warnIng

secondsatatime；Otherwi＄eitwi

●ln particu［ar，ifthe brake oilpres−

the START position for overlO CauSedamagetothestarter・lfthe englne WOn

t startin about 5

SeCOnds，remOVe yOur hand from the key．Wait30seconds afterthe engIne StOPS COmPletely and try agaln・

・The engine may be hard to start

Checkexhaustsound and co10r． lights．

sure monitorlampISlit and the

warningbuzzersounds，lettheen−

g．ne run at medium rpm untilthe

monitorlamp goes out and the buzzerstopssounding．

● Checkforoil，fuel，OrWaterJeaks．

when the ambient temperature is

low．−Tbhelpstartacoldenglne，turn

the starter switch to the PREHEAT POSitiontopreheattheeng．ne・ltis

advisabLetopreheattheengLnefor about5secondswhentheambient temperatureisataround−150C・1f the englne WOn t start，return the

starter switch to the OFF position and wait about 30 seconds before

preheating it again.

−52−

▲CAUTION With the englne running，do not turnthestarterswitchfromtheON POSition；Otherwise the electrical

parts will be damaged.

STaRTlNG AND STOPPlNG THE LOADER

STARTING t◆

GEAR・

SHIFTING II＋ （SPEEDI

TURNING ■◆

Raise the booms and tilt back the

bucket so that the loader gets

Pressthebrake pedaland rerease the parking brake．Shifttheshift

readyfortrave＝ng．

leverintheforward position．

P］ace the shiftleverinto your desired gear position．Shift gearsonebyone．Donotskip

GEARSHIFTING

fromlstto3rd，forexample．

aroundtheloader．）

Holding the steering wheel knobturnthesteerlngWheelin thedirectionyouwanttoturn．

（D旧ECTtONI

Release the brake peda［while PreSSing the accelerator pedal S10Wly．

You can reverse the direction of travel Withoutstopplngtheloader．1tisgoodprac− ■◆

tMakesurenooneis

ticeto reversethedirectionoftravelwiththe

Shiftleveris2ndgear． Nevertrytoreversethedirectionoftrave］at ahighspeed；itisverYdangerous．

▲wARNING

▲cAUT10N

Do not make turns at high SPeeds；Otherwisethe10ader mightupset． TtJrnthesteeringwheelalittJe toturnsIowIY．

turnedfu［lylneitherdirection， the front and rear frames SWivelaroundthecenterJOint Of theloader．Do not try to

When the steering wheel is

turn the steering wheelfar− ther；Otherwise the engJne might stall or the steering Wheelunit might failto OPeratePrOPerly．

ー53−

STOPPING■◆

Release the accelerator pedal and PreSS the brake peda］to bring the

loadertostop．Donotusethepark−

1ngbraketobraketheloaderexcept inanemergencY．

to a stop，P［ace the shiftleverln neutraland pu out the parking

Lower the bucket on the ground horizontallY．1tisadvisableto park the10aderon a LeveL surface．BLock

brake valve．

thewheels．

Aftermakingsurethe10adercom？S

▲cAUT10N TheenginewithaturbochargersuchasthoseoftheE830andE840mustbe

COOleddownbylettingitrunatidlerpmforabout5minutesbeforeshuttingoff・

SHU−rTING OFF ENGINE

■◆

Let the engine run at low rpm for about5minutesto coo＝tdown．

▲cAUT10N

Place theload handlingleverin neutraland engage thelever stop− Per．Turn the starter switch tothe OFFpositiontoshutofftheenglne．

Models E830 and E840 are

equIPPed with a turbo−Charger． UnderrOCircumstancesshould

theenglnebeshutoffabruptly．

ー54−

Removethe keyandkeepitsecure．

LOADING OPERATION

LOADING OPERAT10N

LOADING OPERAT10N

−

SAFE LOADING OPERAT10N ‥．．．56 −55−

SAFE LOADING OPERAT10N Youshould understandthecapabiIitiesandconstruction

ThewheelIoaderhasan articulatedframedesign which

Ofthewhee＝oaderto operateitsafelY，

allows the front and rear frames to swivel around the

A oftheloader sfunctionscan be relativelyeasiIycon−

troIIed with theload handlinglever，buttheloadercan

beverydangerousifyoufailtousepropercaution・Ybu

should bearin mind that the bucket or attachmentis heavyandhardandthattheYWillsometimeshinderyour

CenterPinforsteenng・ln somepositions，theloaderis

Sufficientlyunstablethatitmayeasilyturnoverifyoutry

tomanoeuvertooheavya10ad．BeforetrylngtOOPerate thebucketoranattachment，makesuretheframesarein a relativelYStraightaljgnmentto each other・Failureto observe this requirement can lead to malfunctions and

Viewoftheareainfrontofyou．Beforestartinganopera− SeriousaccidentsinvoIvlngthe］oader．

tion，make surethereis no one nearthe work area．

▲ wARNING

ThewheelloaderisaversatilepleCeOfequlPment．This does not mean thatitcan be used forJuStanytyPe Of

The operator must fasten his seat be］tifthe wheel

WOrk．Basically，itis designed to scoop up［oads with the bucket，tranSPOrttheloads，and dumptheminto a

hopper or onto a dump truck.

loaderisequippedwithaROPS（Ro［トOver・Protective− Structure）or a ROPS cabin；Otherwise，ifthe10ader

turnsover，theoperatormigiltbethrownoutand，in

theworst case，the operator can be crushed bYthe loadercauslngSeVerelnJuryOreVendeath・

ln terms of performance，yOu ShouZd know the bucket

CaPaCltYOftheloaderandthesize，Weight，andmaterial DonottryTPTOdifYtheROPSoraROPScabinwithout Pr10rPermlSSIOnfromthemanufacturer・Uneonlya Of theload you willbe handling．ln addition，yOu ab−

TCM・aPPrOVedROPS．1ftheloaderturnedover．besure

SOlutelYmuStChecktoseeifthesoilorworkingsurface

OPeratethe10adersafelY．Theloaderis notsuitablefor

torepLacetheROPSwithanewonebeforeputtingthe loaderinserviceagaln．

softsoilitis unableto achieve sufficienttraction forsafe OPeration．

The marking

Ofthe work areais firm enough and strong enough to WOrk on soft soil．such as muddY Or Sandy ground．ln

onthepICtureSmeanSaCtionsthatare

PrOhibited or dangerous・ Protectthe planet！！ Operate theloader while keep．ng tn mind that YOU Should be kind to the environment．Thispracticewil（leadtoloweramountsofexhaustandoperatLng noise．Itw川alsobeweJcomedbYbothfeILowworkersandtheresidentsaround theworksite． TCMiscommittedtoprotectingtheplanet．

−56−

ThepictureshavebeendrawnbasedonTCM ssmal卜sized andlarge−Sizedwheelloaders・

NOTEl：ROPSisstandardequIPmentinNorthAmerica．

NOTE2：TheilIustrationsdonotnecessarilYdepicttheE830−E840．ThesafetyrulesandcautionshoweverappIytoanymodel． ★ThenumbersnexttothesafetyrulesdonotindicatetheprioritYOftheruIe simportanceorthedegreeofriskassociatedwiththesituation．

1．Knowthe ratedcapacltyOfthebucketorattachment

6．Neveral10WanYOnetOrideinthebucket．

and neverexceedit．Before starting work，Checkthe

WeightandcenterofgravltyOftheloadyouaregolng to handJe．

2．Check the specific gravity of the10ad．Takeitinto

accountbeforetrylngtOmOVeit．

SEE NOTE 1 SEE NOTE 2

7．Make sure your10adis centeredin the bucket．Use

CautiontoavoidspillingoraccidentaIIYdumplngthe load．Exercisespecialcaution when handling aIong

10adoroddlyshapedload．Makesurethattheload

CenterOfgravltylSa＝gnedwiththecenterofthe10ader asmuchaspossible． SEE NOTE 1

SEE NOTE 2

3・Use an approprIate attaChment，takinglntO aCCOunt

theshapeandspecificgravitYOftheload．

4．Usethebucketandboomsproperly．Donottrytouse

themtoshift，PuSh orpulltheloadvvhileitisonthe ground．Such an action mightdamagethebucketor attachment andit can cause an accident．

5．Donothoista10adwithchainshungfromthebucket Ortheattachment．Thechainsmayslideoff．

SEE NOTE2

Load s center of gravity

8・［faforkattachmentis used，adjusttheforkspacing

PrOPerlYaCCOrdingtotheshapeofthe10ad． ー57−

s

NOTE2：Thei‖ustrationsdonotnecessarilydepicttheE830−E840．ThesafetyruJesandcautionshoweverapplytoanYmOdel．

9．1f you work on the shou［der of an embankment or

beneath an overhang，always have a person present

◎

toguideYOu，andfollowhisinstructions．

13．Do nottrYtOJiftthe booms excessivelyhigh orper−

form work on grades，eSPeCiallYWhen theloaderis

notstraight．Othervvise，the10adercouldtipover． 14．Rememberthatthe10aderisunstablewhenthebucket

is raised high．Use appropriate caution and move Slowlywhenloadingandunloading．

15．Whendumplngthebucket，firstslowlytiltthebucket forwardandthendumpthevvhoIeloadatonce．quick− 1y．Do notstopdumplng halfwaythrough；Otherwise

SEE NOTE2

the10adermytipoverduetothe reactionfrom sud−

10．Beforetryingtodumpearthorrocksfromanelevated

POSition，makesurethereisnooneinthedumparea． 11．Stayawayfromtheedgeofdrop−Offs． 12．Whenartjculatedinthemiddle，theloaderisunstable

denlYStOPPingthe bucket．ln particular，ifthebucket

is stopped at the maximum range ofits reach，the

ChancesoftheloadertlPP［ngOVerarehigh．

and might rolloverdue to the application of undue

force on the frames．Make sure the front and rear

frame are aligned with each other before handling 10ads．Failureto do so can also cause a premature failure oftheloader．

SEE NOTE2

−58−

NOTEl：ROPSisstandardequipmentinNorthAmerica． NOTE2：The‖ustrationsdo notnecessaritydepicttheE830−E840．ThesafetYrulesandcautionshoweverapplytoanYmOdeL

19．Operators maYget dust or sandin theireYeSWhen

16．Don t driveinto a pile of earth or materialat high

SPeed．Ybu mightbethrownoutoftheloaderbYthe

WOrkinglnadustyarea．Payattentiontothedirection Ofwind，andweargoggIes，ifneeded．Whenloading

Suddenstop．Theloadercan alsobedamaged．

atrailerapproachthetrailerfromtheside（ataright angle）．

SEE NOTE 1 SEE NOTEl

SEE NOTE 2

17．Do notstand near aload handling operation．Some

kinds ofattachments movesideways aswellasfor−

SEE NOTE2

20．WhenliftingtheloaderitseIf，attaChfourchainseach Of whichis strong enough to sustain the10ader s

Wards and backwards．

WeightatthefourpolntSOftheloader．AIways have anotherpersonpresenttoguideguidance，andfol10W hisinstructions．

SEE NOTE 2

18．Whenitis necessary to wa］k under the bucket or

attachmentforservicingorforanYOtherreason，make SuretOSuPPOrtthe bucketorattachmentwith safetY bJocksand haveanotherperson presentwhostands

20．Whenliftingtheloader，do notalrowanyoneto ride On OrtO Stand undertheloader．

CIear ofthe暮oader． ー59−

NOTEl：ROPSisstandardequlPmentinNorthAmerica． NOTE2：Thei ustrationsdonotnecessari（YdepicttheE830−E840．ThesafetYrUlesandcautionshoweverapplytoanYmOdel・

22．WhenperformlngSnOWremOVal．makesuretoinstall tire chains on allfourwhee］s．

27．Checkthesurfaceoverwhichyouwi］lrun．ClearawaY

debrisoranythingthatmightcauseYOutO10SeCOn−

trol，bogdownortipover．

SEE NOTE2

SEE NOTE 2

23．Avoidsuddenstarts，StOPS，andturnsonsnowyorlCy28．Do notleave theloader unattendedin the middle of roads．DriveslowIY． WOrk，eSPeCiallyonagradeorinacityarea．The［oader might be vandalized or boarded by children・lfitis 24．Knowwheretheditchesandcurbsarebeforestarting

unavoidabIe toleave the10ader unattended，make

snow removal.

Sure tO：

25．Makesurethereisgoodventilationwhenworkingln

・Lower the bucket on the ground and appIY the

an enc10Sed area．Exhaustfumes can k‖．

26．HavefireprotectionequlPmenthandYWheneverwork−

ingindoors．Replace oldfire extinguisherswith new OneSatthespecifiedintervals．

Parking brake．

・Placethe10adhand＝ngleverinneutraIandsetthe leverstopper．

・Remove the starter key and block the wheels SeCurely．

◎ SEE NOTE 1 lSEE NOTE 2

−60−

NOTE2：TheiI［ustrationsdonotnecessarilydepicttheE830−E840．ThesafetYrulesandcautionshoweverappIYtOanYmOdel．

29．Donotaddanadditionalcounterweightormodifythe bucketwithoutthemanufacturer

・When going up a ramp，makesurethecenters of

spr10rPermission．

therearwheefsarealignedwiththecentersofthe ramps．DriveupsFowly．

30．Do nottryto make anymodificationthataffectsthe

・NevertrYtOturnthesteeringwheelwhenhalfway

Performanceorstrengthoftheloader．

uparamp．1ftheloaderisnota］ignedproperLywith

theramp．drivebackdowntothegroundandstart OVer agaln・

・lfyou havedifficultYSeelngifthetiresarealigned

On the ramp correctfy，have someone else guide

you．Followtheirinstructions．

32・AnotherattachmentwithhydraulictubingmaYbein− StalledanditisoperatedbymanlPulatinganadditionT

al10ad hand＝nglever（for attachment）．Do not COnfuseitwith the otherlevers．

33．1faforkattachmentisinstalled′uSeCautionnottodrop

theIoadsfromthe palletbYCOntrOflingtheangle of theforksproperly．

SEE NOT〔2

31．Whenloadingthe10aderontoatrailermakesureto： ・Apply the trailer s parking brake and b10Ckits Wheels．

・Userampsofsufficientstrengthandwidth． ・Usenonskidramps．Wheninsta ingramps（ifthey arenotpermanentlyattachedtothetrailer），engage

them securely on the rear ofthe trailer and put SuPPOrtSunderthemiddleofthem．

・Usuallybacktheloaderuptheramps，butthedirec−

tion ofloading may change the condition ofthe trailer．

ー61−

Memo

−62−

LNFORMAT10N

lNFORMAT10N

】NFORMATtON LlST OF LUBRlCANTS LUBRICAT10N POINTS AND

VVATER AND OILCAPACITY ……‥ 65

SPECIFICAT10NS……………… 66 NAME PLATE…………‥．．‥．．．69

WRITE DOVVN YOUR LOADER DAm HERE ………．‖‖……‥ 71 ー63一

LlST OF LUBRlCANTS

▲cAUTION

・DonotmIXIubricantsofdifferentbrands；OtherwisetheperformanceoftheloadermightbeadverseIyaffected． ・Localrefinedoi］sandcoolant．oranti−freezedonota

Somemustbechangedmorefrequently．

owforthesameoperationperiodsdesignatedinthismanual．

・Multi−ViscosltY Oils a ow a widertemperature rangefor operation but must be changed more frequently asthe additive that provides the

multi−ViscositYgradualIydeterioratesloweringtheviscositY．DegradationofviscositYatthehighertemperaturescanbeverydetrimentaI hYdraulicsYStem． Section

Lubricantto beU＄ed

Prevailing Ambient Temperature

Grade of Lubricant

BrandofLubricantSpecified Mobil Texaco

Shell

SAE30CC RopellaSXoil 00C（320F）＆Above Engine Crankcase

SAE30CD

EngineOil 00C（320F）to−250Cト130F）

SAE30

or1200SAE30

RimulaXoil

MobilDe］vac1330

SAE30 SAElOWCC RopellaSXoil 10W

SAE30 MobilDelvacllOO or 1200 10W

SAElOVVCD RimulaXoil 10W

lSOVG320r HYdraulicOilTank VVearTreSistant −250C（−13OF）＆Above HYdraulicOil SAElOVV SAElOVVCD

Transmission Axle

SAE90

GearOil

1七Ilusoi132

−100C（−14OF）to−250C（−130F） SAE80W

BrakeOilSuppIY Tank EngineOit −25OC（−13OF）＆Above

Consistency Number： NLGl No．lor2

Fue11七nk

PUrPOSeGrease Low Temperature UseLithiumBase Mli utTPurPOSe Grease

LongLifeCoolant

SAE30

ExxonD−3SAE30

10010W

MobilDelvac1310

RPMDelo3000iI

10W Mobil Delvac 5W−20 MobilDTE24 Mobil lube HD80W−90

10W

ExxonD−310W

RandooilHD32 Nuto−H−32

RandooilHDAZ Nuto−H−32

Mobi［greaseJL（2）， Albania

−

Radiator

100 SAE 30

RPMDeIo3000il SAE30

SAE5VV−20 1七l山soilT37 MobilDTE15

Normal

TemperatureUse LithiumBaseMulti Greasefitting

Esso

MobilDelvacl100

−100C（−140F）＆Above

GLYCO−SHELL

Coolant

DiIution：30％

Mobilgrease77（2）， Mobilux（2） MobiluxEP（1．2）

greaseRA（2）

MultifakEP（1．2）

MobilithSHC15

Beacon325（2I

MobilLongLife

−400C（−400F）＆Above Dilution：50％ FUELRECOMMENDATION−DIESEL Usedieselfuelat40cetaneratingorhigher． SuitableareallusualdieselfuelsinlinewithSAENo．2−D，BSCIassA−1，andDIN51601．

COOLANT

ESSO LONG LIFECOOLANT

SAE（SOCIEIYOFAUTOMOTNEENGINEERS） BS（BRITISHSTANDARD）

DIN（DEUTSCHEINDUSTRfENORMEN） （Note）TheE830andE840areequippedwithanenginewithaturbocharger．TheenginecrankcaserequiresClassCDengineoilforlubrication． −64−

LUBR）CAT］ON POrNTSANDWATERANDOILCAPACITY

Unit：liters［USgal］

P

Differentia］／finalreductiongear ﹁し＼ ト．＼

HYdrauli￠Oiltank E830 70【18．5】（totaり． 50【13．2＝tank） 105【27．7＝totat）．

E835 E840

80【21．1】圧ank）

12【3．21

E830

（front／rear．each）

E835

（front／rear，eaCh）

18【4．8】

E840 21【5．5】 （front＆rear）

105【27．7】（totaり．

80【21．1】（tank）

Changeoilatfi「st250hou「s

andsubsequentlYeVery 2000hours．

ChangeoileverY2000hours．

8rak00ilsuppIYtank Tbrqueconverter／transmission

E830 1．0【0．26＝totaり′ 0．28【0．07】（tank）

E835

1．0【0．26＝total）．

0．28tO．07】（tank）

E840 1．0【0．26＝totaり． 0．28IO．07】（tarlk）

Changeoilatfirst250hours andsubsequentlyevery lOOO hours．

ChangeoileverylOOOhours．

E830 21【5．5I（totaり． 8t2．1】（radiator）

Fudtank

［835 29け．7＝totaり． 12【3．2】（radiator）

E840 31【8．2】（total）′ 14【3．7】（radiator）

Changewatereve「Y2000 hou「soreverYYea「．

Engine￠rank￠aSe

Changeoilatfirst50hours andsubsequentlYeVerY250 hours， −65−

SPEC［FICÅT10NS ［：画

1．3m3（1．7Yd）

Unit：mm（in．） BucketCapacity：

OperatingLoad： l

2080k9（45861bs）

︵∞．山里○00LN

︷の．ト翌山Nト﹁

TravelSpeed：

【fwd】

【rev】

1st； 7．5km／h（4．7mph） 7．5km／h（4．7mph） 2nd；13．7km／h（8．5mph）13．7km／h（8．5mph） 3rd；34．5km／h（21．4mph）34．5km／h（21．4mph） MaximumTractionForce：

7500kg（16538Jbs）

EmptyLoaderWeight：

6900kg（152151bs）

Engine： Model TotalDisplacement Rated Output Battery：

lSUZU A−4BGIT Diese（englne 4．329せ（1．14USgal） 88PS（86．8HP）at2100rpm 12V，80Ah（2pcs．）

llre（front＆rear）：

Size lnflation Pressure

16．9−24−10PR（tubeless）

Standard；2．4kg／cm2（34．1psi）

Dimension＄areglVenforthestandardloaderwithare−

VerSiblecutting edgebucketofl．3m3（1．7yd）capacity （ROPSis optionai）．The specifications are subject to

Changewithout notice．

ー66−

［垂重訂

Unit：mm（in．） BucketCapacLty：

1．6m3（2．1yd）

OperatingLoad：

2560kg（56451bs）

TravelSpeed：

【fwd】

【rev】

1st； 7．5k叩／h（4．7mph） 8．Okm／h（5．Omph） 2nd；13．Okm／h（8．1mph）13．5km／h（8．4mph） 3rd；21．5km／h（13．4mph）22．Okm／h（13．7mph） 4th；34．5km／h（2l．4mph）35．Okm／h（21．7mph） MaximumTractionForce：

9000kg（198451bs）

EmptyLoaderWeight：

8520kg（187871bs）

Engine： Model TotalDisplacement Rated Output ︵甲NN

BatterY：

lSUZU

A−6BGl DieselengJne 6・494ゼ（1．72USgal）

110PS（108．5HP）at2300rpm 12V，80Ah（2pcs．）

Tlre（front＆rear）：

ONLM

Size lnflation Pressure

18．4−24−10PR（tubeJess）

Standard；2．2kg／cm2（31．3psi）

DimensionsareglVenforthestandardloaderwithare− VerSiblecuttingedgebucketofl．6m3（2．1yd）capacity （ROPSis optional）．The specifications are subject to

Changewithoutnotice． ー67一

［垂垂］

1．9m3（2．5Yd）

Unit：mm（in．） BucketCapacity：

OperatlngLoad：

3040kg（67031bs）

TravelSpeed：

Irev】

【fwd】

1st； 8．Okm／h（5．Omph） 8．Okm／h（5．Omph） 2nd；13．5km／h（8．4mph）14．Okm／h（8．7mph） 3rd；21．Okm／h（13．Omph）21．5km／h（13．4mph） 4th；34．5km／h（21．4mph）35．Okm／h（21．7mph） MaximumTractionForce：

10000kg（22050Lbs）

EmptyLoaderWeight：

9670kg（213221bs）

Engine： Model lbtalDisplacement Rated Output Battery：

lSUZU

A−6BGIT Dieselenglne 6．494β（1．72USgal）

125PS（123．3HP）at2200rpm 12V，80Ah（2pcs．）

llre（front＆rear）：

Size lnflation Pressure

17．5−25−12PR（tubeless）

Standard；3．25kg／Cm2（46．2psi）

Dimension＄aregLVenforthe＄tandardloaderwithare・ VerSiblecuttingedgebucketofl．9m3（2．5yd）capacity （ROPSis optiona17．The specifications are subject to

Changewithout notice． −68−

MACHINE SER（AL NUMBEFt

NAME PLATE The name plate gives information

The machine serialnumberisim−

aboutMODEL，RATEDLOAD，OPERAT−

printed on the left side of the front

1NGWEIGHTandSERIALNUMBERof

frame．1tis animportant piece ofin−

formation used for registration．Use Caution notto damageit．

theloader．

▲NOTE Usecautionnottodamagethenameplateandimprintedseria［number．

Repairthenamep［ateifdamaged orpeeled・Donottrytomodifytheserialnumberby Welding． When ordering partsorrepa．risneeded，gIVeuSyOurloadermodelandserialnumber． Write downyourloader modellloaderseriaInumber，and englne Serialnumberin the

WR［TE DOWNYOUR LOADERDAmHEREWcolumnon page71・ ー69−

ENGINE SERIAL NUMBER The figure above shows the location of the engine serial number on the E830．

TheenglneSerialnumberisjmprlnted OnthecY＝nderb10Ckundertheeng（ne Oi［fillpor［at the right side of the loader．

The figure above shows the location of the engine serial number on the E835and E840．

TheenglneSerialnumberisimprlnted OnthecYlinderb10Ckundertheenglne Oilfi port at the right side of the 10ader．

ー70−

WRITE DOWN YOURLOADER DATAHERE

Momo

LOADER MODEL ＝ ＝ ＝ ＝ ‥ − … … − ■ − … … ＝ ＝ ■ ■ ● ■ ■ ■ ■ ■ ■

LOADER SERIAL NO．

＝ ＝ ＝ t

■ ■

■ ■ ● ●

■ ■

■ ● ■ ● ■ ●

■ ■

■ ■

● ■

● ●

■

■

●

●

■

■

■ ● ● ■

■ ■

■

■

＝ ＝ ■ ■ ＝ ＝ … … … … … ＝ ＝ ＝ ■ ● ■ ■ ● ■ ●

ENG［NE SERrAL NO． ＝ ＝ … ＝ ● … … … … ‥ 一 ■ ■ ■ ■ ● ■ ■ ■ ■ ■ ■ ■ ● ■ ■ ■ ■ ■

LOADER NO．

＝ ＝ ＝ ＝ ＝ … … − … … … ＝ ■ ＝ ＝ ● ■ ● ■

SUPERVISER S NAME

＝ ● ■ ＝ ＝ ＝ ■ … ■ − … … … ‥ ● ● ● ● ● ● ● ■ ■ ■ ■ ● ● ■ ●

DATE OF PURCHASE ＝ ＝ ＝ ＝ … … − … … ‥ − ■ ■ ■ ■ ● ● ■ ■ ● ● ■ ● ■ ■ ● ● ●

＝ ＝ ＝ ■

＝ ＝

● ■

● ■

■ ■

■ ■

■ ●

● ●

■ ●

■ ●

●

■

■

■

● ■

■ ■

■ ■

■ ■

● ●

DEALER′S NAME ＝

＝ ＝

＝ ■

■ ●

■ −

■ ■

t ●

■ ●

● ■

● ● ■ ■ ■ ■

− ■

●

■

●

●

● ■ ■ ■

■ ■

● ■

■ ■ t ＝ ＝ ■ t ＝ ＝ … ■ − … … … ● − … ＝ ■ t ■ ■ ● ■

WORKSHOP，S NAME PHONE

＝ ＝ ＝ ＝ … … … … − ● − ■ ■ ■ ■ ■ ■ ■ ● ■ ■ ■ ● ■ ■ ● ■ ■ ■

■

■ ■ ● ●

■ ■

■ ■

■ ■

● ●

■ ■

● ■

■ ●

● ■

● ■ ■ ●

● ●

■ ●

− ■

■

●

■

■

● ●

■ ● ■ ■

● ●

● ■

＝ ＝ ＝ ● ＝ … … … t ■ ■ ● ● ■ ■ ■ ● ● ■ ■ ■ ■ ● ■ ● ■ ■ ■ ■ ■ ■

t ■ ＝ ＝ ＝ ＝ ■ … … ■ − ● ■ ■ ■ ● ■ ● ■ ● ● ● ■ ● ■ ■ ■ ■ ● ● ● ■ ■

＝ ＝ ＝ ＝ ＝ … … … t … ■ − ■ ■ ■ ■ ■ ■ ● ■ ● ■ ● ■ ■ ■ ●

−71−

No．OVV−640AE

lSSUED：JANUARY11996

Tl▼lllHM■l￠l．，u■． TRADING OFFICE： TELEX：）−23991TCM TOK

AJlrightsreserved

95．12F−

15−5′Nishi−Shimbashil−Chome．Minato−ku．1bkyolO5，Japan FAX：」apan3−35918152

0−0801030（TA−081）PrintedinJapan

T⊂M Tl▼011H臥H■l￠l．，u■．