TCM E820 Wheel Loader Operation & Maintenance Manual OW-617BE - PDF DOWNLOAD

丁

No．OW−617BE

匡愈詮国

WHEEL LOADER

OPERAT）ON ＆ MA［NTENANCEMANUA ．

▲Beforeoperating

COntaCtyOurdealer．Besuretoobservetheproceduresdescribedinthis manual；Othe aseriousaccidentmayoccur，Thismanualmustbekeptwiththewheelloader・

TOYOUMRANKICQLJD

ProtecttheearthandbekindtoyourLoader．

FOR EWO RD This Operation＆Maintenance Manual WaS Written to provide the owner／

BeforeoperatingtheIoader，besureto

operator with information about the

Which g］Ve advice aboutsafe care and OPeration of theIoader．Damaged or misslngdecalsshouldbe replacedwith

safe operation and maintenance of the TCM wheelloader．Read this manual

thoroughly and become completely

read all of the decals on the machine

This Operation＆Maintenance Manual usesthefo

owlngSafetyalertsymboIs．

When you see those symbo［sin the text，followthesafetymessagetoavoid PerSOnaLlnJuryOrdeath．

neWOneS．

fami］iarwiththeloaderbefore usIngit．

1f you have any questions，See yOur

dealer．

This Operatjon＆Majntenance Manual mustbekeptwiththeloader．

Due toimprovementsin deslgn，itis POSSible that the description contained herein maynotcompletelyapplytothe 10aderdeliveredtoyou．

Safe operation means the operator must be qualified．A qualified operator must have trainlng and possess any required licenses to operate this

Failure to fo

ow theinstruction＄in

the message willcause a ＄erious accidentordeath．

machine．

1f theloaderis to beleased，10aned or SOld to anyone，this manualmust be With the machine． Do nottryto modifyyourLoader・lfany failure or accident occurs due to

modification ofthe10ader，Wjthout pnor WrittenconsentbyTCM，yOumightvoid yourwarranty・

▲ wARNING Failure to fo］low thein＄truCtion＄

in the message might cause a Serious accidentor death，

▲ cAUT10N FaiLure to follow theinstructionsin

the message may cause personal lnJuryOrdamagetotheloader． Actions which are prohibited Ordangerous．

CONTENTS SAFETYINSTRUCTlONS．

…．．．．．

1

DECALS（MACHINESIGNS）…．……．．8 QUALlFlED OPERATOR AND REGULATlONS SAFETYCOMPONENTS

．

．

P［CTORIAL NOMENCLATURE

．13

．

．14

．

24

1NSTRUMENTS AND CONTROLS SAFETYTRAVELING…‖…．

BEFORE STARTING THE ENGINE START［NGTHE ENGINE．．

．………31

AFTER STARTING THE ENGINE…．31

STARTING AND STOPPING THE LOADER SAFE LOAD［NG OPERAT10N……‖‥34 BEFORE LOADING． ……． ．‖‥． ． 40 DIGG［NG PERlODICINSPECTION……………．‖46 MAINTENANCE OF BATTERY．．．‖…．47 MAINTENANCE OF COOLANT，．

．．48

MAlNTENANCE OF TlRES AND WHEELS PERlODlCAL REPLACEMENT OF SAFETY PARTS uSTOF LUBRICANTS．．………

．

SPECIFICATIONS………．…

…‖…．52

．．

．．．．．51

NAMEPLATE＆SERIAL NUMBER…53

SAFETY lNSTRUCTlONS TheSAEJ153guidelinescontainsafetylnStruCtionsforthe OPeratOrS Of off−rOad working equlPment and agncultural tractors under the title of

OPERATOR PRECAUTlONS．

The portion of those safety instructions which apply to the OPeration ofwheelloadersis presented on the pages that foHow．Readthemcarefullyandfol10Wtheinstructions． （SOurCe：SAEJ153．Revised，May1987）．

Reprinted with permi＄＄ion from SAEJ153◎1987 SocietyofAutomotiveEngineers，lnc．

Basicsafetyinstructionsaredescribedinpagesthatfol10W． ReadthemcarefullyandfoLlowtheinstructions． The marking

on the pictures means actions that are

PrOhibitedordangerous．

The pictures have been drawn basedonTCM7ssmalトsized and medium−Sized wheel10aders．

This safety alert symbolis used forimportant safety messages．Whenyouseethissymbo］inthismanual，fol10W

the precautions given in safety message to avoid personal lnJuryOrdeath． 1tisimportant to abide by safety rules for your fel10W WOrkersaswellasyourse［f．

−1−

NOTE2：Thei［lustrationsdonotnecessariIydepicttheE820．Thesafetyrulesandcautionshoweverapplytoanymodel・

3．PERSONNEL PRECAUT（ONS：

4．OPERATOR−GENERAL PRECAUT］ONS：

3．1Avoidloose fitting cLothing，Ioose or uncovered［ong hair，JeWelryandloosepersonalarticles．

4．11tis the responsibility of the operator to read and understand the Operators Manual and other information pro−Vided and use the correct operating PrOCedure．Machines should be operated only by

3．2 Know and use the protective equlPment thatis to be WOmWhen operating thisloader．Hard hats，PrOteCtive

qualifiedoperators，

glasses，PrOteCtive shoes，gloves，reflectortype vests，

4．2 Weartheseatbelttomaximizetheprotectioncapability

resplratOrSandearprotectionareexamplesoftypesof

Of a ROPS（RollOver Protective Structure）canopy

equlPmentthatmayberequired．

WhenthemachineissoequlPPed． 4．3 Do not permit riders on the machineif thereis no

manufacture sdesignatedplaceforarider． 4．4 Make sure that allprotective guards，CanOPleS，doors， etc．areinplaceandsecure． 4．5 Remove aLlloose objects storedin the machine．

Remove al10bjects which do not be10ngln Or On the machineanditsequlPment．

3．3 Do notrush．Walk，donotrun．

3．4 Knowand use the hand signa［s required forparticular jobsandknowwhohastheresponsibilityforslgna］ing・

SEE NOTE2 2

NOTEl：ROPScanopylSStandardequIPmentinNorthAmerica． NOTE2：TheiJlustrationsdonotnecessarilydepicttheE820．Thesafetyrulesandcautionshoweverapplytoanymodel・

5．MOUNTING AND DISMOUNTING

6，STARTING ANDSTOPP［NG

PRECAUT10NS：

PRECAUT10NS： 5．1Use the recommended hand holds and steps with at least three points of support when getting on and off

6．1Walkaround the machine and warn aH personnelwho

may be serviclng the machine orarein the machine s

the machine．Keep stepsand platform clean．Facethe accesssystemwhenc［imbingupanddown．

Pathpriortostarting．Donotstartuntilallpersonnelare

lsEENOTEIIIsEENOTE21

lsEENOTElltsEENOTE2I

5．2 Donotjumpoffthemachine．

Clearlyawayfromthemachine・

6．2 Check that the parking deviceis applied，PLace the

transmissionin neutraIor park as specified by the manufacturer，and disengage the PTO before starting

5．3 Do notdismountwhile the machineisin motion．

the machine．

6．3Adjust，SeCure andlatch the seat and fasten the seat belt（ifprovided）beforestartingthemachine・ 6．4 Startandoperatethemachineon［yfromtheoperator s Station．

6・5 Donotbypassthemachine，sneutraトstartsystem・The neutraL−StartSyStemmuStberepairedifitmaIfunctions・ −3−

NOTEl：ROPScanopylSStandardequipmentinNorthAmerlca． NOTE2：The‖ustrationsdonotnecessarilydepicttheE820．ThesafetyrulesandcautionshoweverappIytoanymodel．

6．10 Removethestarterkeyordisconnectswitchkeywhen

6・6 UseJumPer Cables onlyln the recommended manner．

1mproper use can resultin battery exp10Sion or

leavlngthemachineparkedorunattended．

unexpectedmachinemotion． 6・7 Do notoperatetheenglneinanenc［osedareawithout adequateventilation．

7．OPERAT］NG PRECAUT10NS： 7．1Check brakes，Steer］ng and other machine control

devices in accordance with the manufacturer s

instruGtions pnor to starting operation．0bserve al］

gauges or warmng LnStrumentS for proper operation． 惇EENOTEllEsEENOTE2I

0perate a controIstoinsure properoperation．1fany malfunctionsarefound，fo［Lowtheshutdown procedure Of paragraph 6．9，and report the malfunction for

6．8 Park the machine onlevelground whenever possible and apply the parking device．0n grades，Park the machinewiththewheeIsortracksecure［yb10Cked． 6．9 Before Leav［ng the operator

s station，Place the

transmissionin the park position as specified by the manufacturer，lowertheequlPmenttOthegroundorput in the10Cked position，disengage the PTO，Set the

Parkingdeviceandshutofftheenglne．

一4−

resoLution．

NOTE2：TheillustrationsdonotnecessariIydepicttheE820，Thesafetyrulesandcautionshoweverapplytoanymodel．

7．21fafai］urethatcauses10SSOfcontroIsuchassteenng， 7．10Watch for bystanders and never a ow anyone to be SerVice brakes or englne OCCurS，StOP the machine s under or to reach through the machine andits equlPmentWhileoperating． motion as quickly as possibIe，fo ow the shutdown PrOCedure of paragraph 6．9，and keep machine

SeCurelyparkeduntilthemalfunctioniscorrectedorthe machinecanbesafelytowed． 7．3 Understand the machine machine undercontroI．

slimitations and keep the

7．4 Drive the machine with care and atspeeds compatibIe With conditions．Useextracautionwhen operatingover rough ground，On Slopes，and when turnlng the machine． 7．5 Note and avoid allhazards and obstructions such as ditches，undergroundlines，treeS，Cliffs，OVerheard

electricalwires or areas where thereis danger of a

lsEENOTE引

7．11Selectagearthatwi11preventexcessive speedwhen golngdownhi ・Donotcoastdownhill・ 7．12When roadingamachine，knowandusetheslgnaling devices required on the machine．Provide an escort

for10adingwhererequiredt 7．130n machines withindependentIy operated wheeI brakes，lockthe brake pedals togetherwhen roading toprovideequalizedbrakeapplication．

7．6 Carry10adsin recommended positions for maximum StabiIity． 7．7 Never＝ftloadsinexcessofcapacity． 7．8 Use the recommended machine ba

ast and counter−

Weighting． 7．9 Know and understand the job site traffic f10W PatternS andobeyflagmen，rOadsignsandsignals・

7．14 Use the recommended transport devices when roadingthemachine． 7．15 Use the approved drawbar and／or attachment point

When uslng the machine for towlng．1f a cable or Chainis used，keep peopLe away from the towline （SeeParagraPh8．12）．

−5−

NOTEl：ROPScanopy［SStandardequipmentinNorthAmerica． NOTE2：Thei［lustrationsdonotnecessarilydepicttheE820．Thesafetyrulesandcautionshoweverapplytoanymodel．

8．6 SecureIy block the machine or any component that mayfallbeforeworkingonthemachineorcomponent．

8．MA］NTENANCE PRECAUT］ONS： 8．1DonotattemptrepalrSunlesstrained．Refertomanuals

andexperiencedrepalrPerSOnnelforheIp． 8．2 Wear protective gIasses and other required safety equlPmentWhenservicIngOrrePalnngthemachine．

8．3 WeargIovestoprotecthandswhenhandlingcable．

8．4 Disconnectthe batterybeforeworkingontheeLectrical SyStem・

8．5 Avoidlubrication or mechanicaladjustments with the machinein motion or the englne OPerating．1f the englne muSt bein operation to make certain adjustments，Place the transmissionin neutral，aPPly

the parking device，PIace the equlPmentin a safe POSition，SeCurely block the wheels and use extreme

8．7 To prevent unexpected movement，SeCurely bLock

Caution．

WOrking elementswhen repalnngOrChanglngWOrking

too］partssuchascuttingedges． 8．8 Never make repalrS On PreSSurized components，

fluid，gaS Or meChanicaluntilthe pressure has been

relievedaccordingtothemanufacturer sinstructions． 8．9 Use extreme caution when removlng radiator caps， drainp［ugs，greaSefittingsorpressuretaps．Parkthe

machin？andlet jt cooldown before open［ng a PreSSurlZedcompartment．

8．10 Release aH pressure before working on system

s

Which haveanaccumulator．UseapleCeOfcardboard OrWOOdtocheckforpressurizedleakstopreventf［uid Penetrating the skjn．Repressurize accumulators with

the proper gas according to manufacturer s recommendations．

8・11Wheninflating tires，uSe a Self−attaChinginflation Chuckwith remote shutoffand standclearofthetire．

−6−

8・12When necessary to tow the machine，do not exceed

the recommendedtowlngSPeed．Besurethetowlng machine has sufficient braking capacity to stop the

towed10ad．1fthetowedmachinecannotbebraked，a

9．6 Tighten the fueltank cap securely．Should the fuel CaP be10St，rePlaceit only with the orlg［na］ manufacturer sapprovedcap．Useofa non−aPPrOVed

CaP Without proper venting may resuItin pressuriza−

towbarmustbeusedortwotowlngmaChinesmustbe

tion ofthetank．

used−Onein front pul］ing and onein the rear to

retard・ Avoid towing over10ng distances（See

9．7 NeverusefuelforcleanlngPurPOSeS．

ParagraPh7．15）．

9．8 Usethecorrectfuelgradefortheoperatingseason・

8．130bservepropermaintenanceprocedures．

8・14Whenever serviclng Or rePlaclng hardened pins，etC． use a brass drift or other suitable materialbetween

thehammerandpin．

8．15 Keep the brakes and steerlng SyStemSin good OPeratingcondjtion． 8・16 Replaceallmiss［ng，iLlegibleordamagedsafetyslgnS． KeepaILsafetyslgnSCIean． 9．FUEL HANDL］NG PRECAUT10NS：

9．1 Do not smoke orpermit open flames while fueling or nearfuellngOPerations． 9．2 Never remove the fuelcap or refuelgasoline englne POWered machines with the englne runn［ng Or hot．

NeverallowfueltosplllonhotmachinecomponentS．

9．3 MaintaincontroLofthefueLf‖ernozzlewhenfillingthe tank．

9．4 Do not f‖the fueltank to capacity．A

expansion．

ow room for

9．5 Cleanupspilledfue＝mmediately．

−7−

−END−

DECALS（MACHINESIGNS） ▲WARNING

The operator must read the Warmng＄On the［oaderandin thi＄

manuaL before trying to operate

the10ader．

kinds of decals There are three attached to the 10ader： OneS for OPeration of the 10ader，OneS for maintenance of the loader；andonesfor Safety．Fol10W the instructions on the decals．Damaged Or misslng deca］s must be replaced With new ones．A decals are avaiIable fromyourdealer．

① OPERAT10N ② sAFETY ③ sAFETY ④ SAFETY ⑤ SAFETY ⑥ sAFETY ⑦ sAFETY ⑧ SAFETY ⑨ MAINTENANCE ⑬ SAFETY ⑪ sAFETY ⑫ ROPSCERTIFICAT［ON ⑬ SAFETY ⑭ sAFETY ⑮ sAFETY

⑮ MNNTENANCE

毎 ⊥てこ￣

藩壷

◎ −8−

壷

⑰ SAFETY ⑬ MAINTENANCE ⑬ sAFETY ⑳ OPERATlON ⑳ opERAT］ON ㊧ SAFETY ⑳ opERATlON

①LeftSideofCockpit

③Left［n＄ideofEngineRoom

（∋Radiator

UnsuitabIebrakeoiIwillcauso br8ke fa‖ure． Do not ust〉nOn一雨noralbrake oil． Useonlymineralbrakeoil

rovodbyTCM． 湖．∞＿5之か‖

⑥Front Fender（right／left），Rear Frame

⑤Radiator

（彰Radiator

∃．−＿＿革＿

（right／1eft）

1

⑦RightlnsideofEngineRoom

⑧LiftingLugMountingArea（4points） ⑨ln＄ideofBonnet TORQUE CONV．0［L 26820・1225l

−9−

⑪FrontCoverofFrontFrame

⑬Boom（right／［eft）

AVOlD SEVERE lNJURY OR DEATH TO YOURSELFOR OTHERS． Lock boom control levers for all

Donotridein bu云ket

SerVicingor repaけS．

OrOnOtherequipment．

Lowerb00ma雨h∬ket鵬l即押rked．

Neverallow anyone onor under raised boom or bucket．

ら￠■00−5289l

⑭LeftSideofFrontFender ⑫LeftSideatTopofROPScanopy， Rear Leftlnsideof ROPS cab

⑬LeftSideofFrontFender

YOU MUST FOLLOW TH亡SE RULES TO AVOID SEVERE INJURY OR DEATH TO YOURSELF AND OTHERS．

●Operateloadero巾iftr8ined8nd authorlzedbyyoリr e叩10yer．Know Op即ation＆Ma】ntenanCe肌）nuaIand allwork rules．

ROLLrOVERPROTECTIVESTRUCTUREANDFALLING O8JECTPROTECTIVESTRUCTUREC【RTIF．CATION IdANUFACTURfD DY・TOYO UNPANKF CO．．LTD，RYUG∧SAKIPL＾NT 3臥什CHJRYU8∧SAKICm．18▲Wl．」人P▲H

●S8†￠tyCh8Ckloadereveryday．Donotstarti†damaged

P∈RFORMANCECRITt・R】AM【亡T ISO3471．SAEJID40 1SO3449．SAE」231

CERTIF忙▲¶ON NUl伯【R（ROPS．FOPS）

△cAUT10N

ROPS（FOPSIMOOELIqUM【iER

ANYALTERAT10N OR仙OD［Fl

M▲C川N∈M（】OELllUl帽∈R

CAT10N TO THIS STRLJCTURE VOIDS丁目E CERTIFICAT10N

YOU MUST F OLLOW THESE RULES TO A〉OID SEVERE INJURY OR DEATH TO YOURSELF OR OTHERS ●Repajr a owed onLy by tralned，aUthorized rnechanics． ●KrN）W Operation＆Maintenance Manua［before staTting repalrS Or m扇nten8nCe． ●Use boomlock，Safetylink，and parklng brake†0「釧 repairs． ●Keep body．cLothlng，and tool5aWay fromhot or mov川g PartS and electricaよcompqn帥tS． ●Keepenginecompartmentclean；nOOil．grease．grass， P8Per，Or Other fl∂mmabte mater181s． ●Run enghe on】yln Welt vent‡lated area to avoid POISOnOUS eXhaust gasses． ●Do not open radiator cap wjth en釘ne hot． ●Use cardboard to check†0r hydraulicJeaks．Wear goggles and heavygbves．

・Repl8Ce al 5te 「」ng SyStem hoses eve「y two yea「s．

5640 −5281l

Or†8Ulty；StOPifproblemsstart．M8kesure ROPS and SOat belt arein placeandused． Repきir atlowedonlybγt「ained，authorized maGh8nics Useboomlock．safety】inkβndpさrki噌brake†or釧 rep8irs．

●St8ylnSeat Whenoperating．Keephand58nd feetin Cab．Usegog帥S，hardhat，WOrkshoes． Turn，Start，StOP．andhandleb（〉Om Sm00thy andslowly． Carry♭00mlow8ndbuckettl】tedback．Donotpick岬 unb如nced orov訂−C8P鋸常yloads． 」00kwhereyou∂regOing．Watchforpeople．drop・Otfs． holes．andelect「icaJwi「es・Checkclea「anceモall aroun（いncludingrear．0Verhead，8ndboom s州ng．

●Donotけrry PaSSengerSin o「0n the10ader Donot r8，SePeOPlewithb00mOrbucket． Keep heavy end岬H‖0∩さIlinclines；traVelstraight upordown．donotc「OSSOnan針嶋lo■Usetowgoar up且nddowninc11nes． ●Loader ro】lovercankillyou．Slow†○ト抑turns

訓d hazardsモVeni†unloaded．Stay cloar ot edges UseseatbeItandROPS．StaywlthloaderifltOVertU「nS

●Avoid†1res．Keeploadercleanきndrenoveralloil，

grease．grass，OrOtherrnaterialfrorntheengineor exhau5tar朗．Rep8ira‖eak5immediately ●Stopengmewhenrefue】一喝 F01lov−Operation＆

■

．

●Parkonlyinauthoriヱedareas，neVerOflincLmeF しowerb00m8ndbucket．putdirect−OnCOntrOl■n 〉00m8∩（】DUCKet．PUt【ll「eC110n t・UrlいU etPa「k−ngbrak bck t

−10−

5く

⑮LeftSideofFrontFrame ⑬LeftSideofFrontFrame ⑰FrontFender（right／］eft） HYDRAUL］C OIL Compr甲Sedairwiltblowofff「omoil

266Z9・l之之4】

reser〉OlrfilIorcap血encapremoved．

Canca】Seinjuryonhandsorface． Op帥tillercapslowlybybreathing

Donot stand or workin this areawhenengineis running．

由Iittleby＝川e． さ6．。。−528引

SteeringcontroLoperation can crush you betweenfront and rear fra■me．

⑬RightSideofRearFrame

Usesafetylink for al】

⑬Left Side of Rear Frame

⑳RightSideofSeatBase

AvoidinJuryor death from loss of control． Disconnect safety link before any operatIOn． Loader w州not steer with SafetyIinkinsta‖ed．

RightSideofSeatBase

5040（ト5之76l

⑳RightSideofCockpit

⑳LeftSideofSeatBase AVO10SERIOUSINJURLES OR DEATH CA〕SED t〕Y SER〉lCE BRAKE FAILURE BY FOLLOWING THESE RULES 仁AIways confirm that pきrklng brakelS Set抑dh01dlngbe†ore startlnge咽ne 2J＝〉（akewarni鴫Jiehtc仰eSOnOraLarmsoundsalterstartJngenglne．holduntiL

alar爪Sg00日 Domtreleasep∂rklngbrakeorDPerateloaderw■thwarnlnE履ht litor如rm50Urdlng

3． brakewarnlngI掛tcロ㈹SOnOr∂】armsoundsdurlngOPeration，■medlately

〔胤州凰

st叩loa鹿rusingserv！CeOrParklngbrakeslf warnl【gdonot加no什st叩 operatl噌loader∂ndimrnedlatelyrepo「ttoyour叩e川SO「

4．恥Mt tr8〉eldo仰州wlth叫ineo什 5．1†叫hestopsdurlng OPeratK机StOPloader with山PUmP■噌brakepedれOr brakeoilpressuregoesdownquckly 6 Make sure parkin brakelS仙l

relea5d before o

−11−

lo8der 56．。。＿S2

QUALLFIEDOPERATORANDREGULAT］ONS

0〃Jyau的Orfzedperき○〃〃eJ如aJJoperalea〝加eJJoader．

QUALLFIEDOPERATOR MUST：

REGU LATlONS

・Whentheoperationofwheel10adersis regulatedbyLaw Theoperatormustcheck： inyourcountryorstate，besuretogetnecessarylicense

Regulations on the use of a wheel loader at the workrk

andpermitandcarrythem

area．

・Avoid uslng drugs or alcoholic drinks whichimpair his

・Noise−COntrOlregulations

alertnessorcoordinationwhileworking

・Contact the deaLerif he has any questions about

OPerationoftheloader．

・Exhaust−COntrOlregulations ・Regulationsonworknearutilitysupplyline．

・Get operator train［ng before operating theloader．The

OPeratOr trainlng muSt COnSist of a demonstration and

Verbalinstruction．

・Startin an area without bystandersif heis a new OPeratOr．

・Weartightfittingclothing．

・Knowtheratedcapacityandweightoftheloaderandthe Characteristics of the10aditis to handle，SuCh asits

SPeCificgravjtyandhazardousness．

−12一

The operator shal］observe the rules and regu［ationsin uslngthewheelLoader．

SAFETY COMPONENTS Safetycomponents help protect opera− torsandservicepersonnelfromdanger duringwork．

▲WARNING

▲ WARNING

lfthe10aderturnsover，rePlaceits ROPS canopy or ROPS cab and Seat beltwith new ones．

▲ WARNING Never try to remove the ＄afety COmPOnent＄ mOunted on the loader without the manufacturer，s Pr［Or Permission．Failure to do＄O

may cause a serious accident or death．

BACK−UPBUZZER（Standard） The back−uP buzzer sounds when the

Shiftleverisplacedintoreversegear．It is equlPPed to Let other workmen and bystandersknowyouarebackingup．1f the work area is noisy or there is any PerSOn Whois hard of hearlngln the WOrk area，itis advisable toinstaIIa

ROPS CANOPY AND ROPS CAB

beaconlightforvisualwarnlng．

（Optional）

protect the operator from severe injury Ordeathintheeventofatip−OVer．

Theseatbeltprotectstheoperatorfrom being thrown outofthe operator

s seat

dealer．

ln addition to the safety components Shown above，the foILowLng Safety equipment is optionally available from

NEUTRAL−START SAFETY SYSTEM

・Sunvisor（forloaderswithcab）

（Standard）

Fire extinguisherer

The englne WOn t start unIess the shift

・Be‖yguard（PrOteCtionofthebottom

leverisin neutral．This prevents the loader from movlng abrupt］y when the

SEAT BELT

］f you want toin＄tallany of the

OPtiona］safety equlPment given above，COntaCt yOur10CaL TCM

TCM：

The ROPS（Ro Over Protective Structure）canopy and ROPS？ab

］f the above safety components are provided a＄Standard equ［P− ment，do not remove them Withoutthe manufacturer s prLOr Permis＄ion．

StarterSWitchis turned on．

in the event ofthe10aderturning over． 1tisequ［PPedontheROPScanopyand

FAN GUARD（Standard）

ROPS cab． The seat belt functions as a unit with a

This prevents the hand or fingers from becoming entangled in the

ROPScanopyorROPScab．Ifyoufind either of them defective or damaged， replaceitwithanewone．

radiator fan．

▲ WARNING

Do not inspect the radiator fan

With theenglne running．

−13−

Oftheloader） ● Tire chain ・Smokepot

PICTORIAL NOMENCLATURE EXTERNAL APPEARANCE

ー14−

lNSTRUMENTSANDCONTROLS

（D SHLFTLEVER

② pARKINGBRAKEHANDKNOB ③CLL）TCHCUT−OFFSWITCH

④MONITORS＆METERS （9STARTERSWITCH ⑥ LIGHTSWITCH

（∋TURNSIGNALLEVER ⑧ HORNBUTTON ⑨ MPSLEVER

⑬ LOADHANDLINGLEVER

⑪ LOADHANDLINGLEVERLOCK ⑫ARMREST ⑬SLIDELEVER ⑭ RECLININGLEVER

O ACCELERATOR PEDAL ⑬ BRAKEPEDAL

15

OsHIFT LEVERR This lever changes the traveling

SPeCificationloader with3 speedsin

directions and speed range of the

②pARK［NGBRAKEHAND

10ader．TheIever has 3 speedsin forward andlspeedin reverse．0n OPtionalspecificationloaders with 3 SPeedsin both forward and reverse， turn the gnp of thelever to select the SPeed ranges．Theloader wonlt start even when the shift Leveris operated，

With the parking brake hand knob Pulled．

both forward and reverse．

③儲CLUTCHCUT・OFFSWITCH

KNOB

▲WARN］NG

Pull the parking brake hand knob

beforeleavlngtheloader・Makesure to reLease the parking brake hand knobbeforetry［ngtOStarttheIoader・

When the shiftleveris placedin the reverse travelside，the back−uPlight Astheknobispulled，theparkingbrake is applied and the monitor light on the COmeS On and the back−uP buzzer dashboard comes on．This brake can

Thisswitchchangesoverthe modesof

SOunds．

亘トーForward3rdspeed

alsobeusedasanemergencybrake．

the brake pedaL，inching and no−

呵−Forwardlstspeed

▲CAUT10N

The no−inching modeis seIected by turningtheswitchON：

且−Forward2ndspeed ［司−Reverse The2nd speed stopperisinstaLIed on

Do not use this parking brake to brake the10ader，eXCePtin an emergency；Otherwiseit mightcause Premature Wear Or damage of the

levertothe2nd−SPeedposition．

brake．

恒］−Neutral

the steer［ng COlumn tolock the shift

inching．

ln the no−inching mode，the power transmission line is still connected

When the brake pedaLis pressed，thus making it easier to start off on an incline．This modeis also suitable for

2ND・SPEED STOPPER

The parking brake can be released by

Use the2nd−SPeed stoppertolockthe Shiftlevertothe2nd−SPeedpositionfor betterworkefficiency．

PuShinglnthehandknob．

traveling，because both engLne braking and the service brake can be used in

descendinggrades．

Theinching modeis se］ected by turnjngtheswitchOFF： ln this mode，the transmissionis putin

With the2nd−SPeed stopper puHed up，

neutralby press［ng the brake pedal・

the shiftlevercannot be shiftedinto the

This modeis suitableforload handling OPeration．WhentheacceleratorpedaL is pressed under this condition，mOre POWeris concentrated on the10ad handling system，tO quicken the boom liftingspeed．

3rd−SPeedpositon．

For usualoperation，itis advisable to travelwith the 2nd−SPeed stopper Pulleddown． Rememberthatthe2nd−SPeed stopper

is not available on an optional ー16−

④METERS Q且Co01antTemp This gaugeindicates the englne COO− lanttemperature． ▲CAUT］ON When the pointerindicates H mark （red area），it means the engineis OVerheated．Stop the operation，let

the engine run at low rpm and wait foritto cooldown．

団Fuel

This gaugeindicates thelevelof the fue［in the fueItank． F means that the tankis fulI ； E means the tankis

empty． lf the pointer comes close to the

E

kmIh：Speedometer This indicates the traveling speed of theloader．

朝T／MOilTemp This gaugeindicates the oiltempera− ture of the torque converter and transmission circuit，

▲CAUTlON When the pointerindicates H mark （red area），it means the engineis OVerheated．Stop the operation，1et

the engine run at low rpm and wait foritto cooldown．

mark，add fueL as soon as

POSSible． −17−

目HourMeter The hourmeter registerstotaltimethe 10aderhasoperated． Note that the right−mOSt COLumn indicatesfiguresinl／10hourunit．For

example，ifthe figure8is displayedin this column，it means 8／10 x 60 （minutes）＝ 48 minutes．The second

column from the right most indicates WOrkingtime oftheenglneinhours． Use the hours recorded for planned maintenance．Whenyouca‖thedealer

about any trouble，let him know the reading on the hour meter for quicker reSPOnSe・

Note：Nobrakepressure is usedon E820 （Emptycircuit）．The Iightcomesonwhen the starterswitchis tumedon．1tgoes OutSOOn afterthe englneStartuP・ BATiERY VOLTAGE BRAKEOILLEVEL

Note：Noaircleaneris used．

MONLTORS The red monitorlightsindicate that the

EヨCharge

｝軌E／GOil

COrreSPOnding units or systems are not Light comes on when the condition of Light comes on when the englne WOrkjng proper（y or need to be serviced； batterychargeisinsufficient． ］ubricationoi［pressuredropsbelowthe thegreen（blue）monitorlightsindicatethat SPeCifiedvalue・ the corresponding units or systems are WOrkingproperly．

The four monitor lights come on when the StarterSWitchis turned to the ON position． 1fanylightfailstocomeon，itsuggeststhat the buIbis burned out．When the starter

switch is turned further to the START POSition，the engIne W川Start and the four monitorIights go outin a few seconds・lf

any monitorlight stayslit，Check the COrreSPOndjngunitorsystem・

▲CAUT10N

Ifanymonitor［ightcomes on during OPeration，StOP the operation and Checkthecauseimmediately． −18−

《靭Parking

室D High−beamlndicatingLight

Lightcomesonwhentheparkingbrake isappLied．

BIue Light comes on when the head

OT／MCutOff Greenlight comes on when the c］utch

lightsareinthehigh−beammode．

Cut−Off switchis turned ON．Turn the

＜］［＞TurnSigna［lndicatingLight

Clutch cut−Off switch when starting off On anincline．

When the turn s［gnalleveris operated toaturnIngPOSition，thecorresponding

嘲BrakeOil

turn signaland monitorlight（＜忙り

Lightcomesonwhenthebrakeoillevel

COme On．

dropsbe10Wthespecifiedvalue・

−19−

OSTARTER SWlTCHH

▲WARNING

The starter switch starts and stops the

Engine Preheating

englne・

When the englneis difficu（t to start，

Before trying to＄tart the engLne，

make sure that the shiftleverisin

neutral，Parking brake hand valve

turn the starter switch to the ON OFF

KeylnSertion，Draw−OutPOSi−

tion：EnglneisOFF．

is puJJed，and theload handJing

】everis10Cked．Fordetails，＄eethe

ON EIectriccircuitisc10Sed．

Section TRAVELINGlaterin thi＄ manual．

EnglneStartSuP．Switchauto−

START ▲CAUT10N

maticallyreturnstoONposition

POSition．The englneWilL be preheated

for8seconds． 1f the englne WOn t start after the first

round of preheating，return the starter SWitchtotheOFFposition．Waitabout 30secondsbeforetryingagaln．

whenhandisremovedfrohl

key．

Do not run the starter for more than lO seconds at a time．Wait untiJthe

Starter mOtOr and engJne COme tO a COmPlete stop or about30seconds before tryIng agam，tO PrOteCt the batteryandstartermotor． −20−

⑥LIGHTSWITCH ；D：Widthandtaillightscomeon・ g〉：Width，tail，andheadlightscome On．

OFF：A‖］ightsgooutwhentheswitch is turnedto neutra10rOFF．

⑦TURNSIGNALLEVER（W／ D］MMERSWITCH） Use thislever toindicate the turnlng direction of theloader．When thelever is p］acedin a turn position，the turn

S［gnallight blinks．By＝fting thelever， the headlights willdim．Don t faiL to

returnthisleverto neutralaftermaking

a turn，

−21−

⑧HORNBUTTON Horn sounds by presslng the horn button at the center of the steer［ng Wheel．

⑨MPSLEVER （Mild／PowerModeSelectSystem）

The10ad handlinglever controIs the boomandbucketcylinders．

Bucket Control ・Move thelever to the right to dump

the bucket． ● Move thelever to theleft to ro［lback

▲WARNING

the bucket．Push the Lever further to

Before switching over the modes， make＄ure tO StOP the10ader and releasetheacceleratorpedal．

theleft after dump］ng aload，the

leveris Locked there untilthe bucket is raised to the horizontaLIevel． When the bucket becomes horizon−

Usethe mild modeto reduce operating

tal，theleverautomatica‖y returns to neutral（Withbucketautoleveler）． ・ln the ro［［−back mode，a detent

noise and suppress fuelconsumption・

Select the power mode to perform usualIoadingoperation． Pul］ing up thelever selects the mild mode；PuShingit down selects the

mechanismisinstalled．The detent mechanism won t operate when the bucketis ro［led back．

POWermOde．

Boom Control

・Push forward on thelever（toward thebucket）to10Werthebucket・］fthe

⑩LOADHANDLINGLEVER ▲WARNING

The10ad handlinglevershould be COntrO［Ied by hand when you are PrOPerly seated・Neverattemptto COntrO］thelever unless you are PrOPer［yseated・

leveris further pushed forward，the bucketisputinthef10atmOdewhere the bucketfloats on the ground．The fLoatmodeissuitableforscooplngOr levellng． ・Pullbackward？n thelever（toward theengine）toralSethebucket． ●ln the float mode，theIeverislocked

in this position by a detent mechan− ism．

Simultaneous Operation of Booms and Bucket

It is possible to operate the bucket Whileoperatingthebooms． You can rollback（Ordump）the bucket WhiIe10Wering（Orraising）it，bymoving it to the right（Orleft）with thelever PuShed forward（Pu ed back）．Use of this technique wi［］increase work

▲WARNING

Beforeleavingtheloader，lockthe load hand］inglever securely with

efficiency．

thelever Lock． ー22−

SLIDE SEAT LEVER ⑪LOADHANDLINGLEVERLOCK Adjustthe seat position by movLngthe

levertotherightandleft．

▲WARNtNG

Set the10ad handling］ever Lock beforeleavlng the10ader，tO10Ck the10adhand［inglever．

RECLININGSEATADJUSTING LEVER

Adjusts the angle of the backrest・Do not tilt the backrest too far back．The

armrestisarotationaltype． The Load handling Lever10Ck］ocks the loadhandlingLeverinneutraL・Thelever

ARMREST

islockedbyLowenngthestopper．

Thearmrestisfoundattherightsideof

OPERATOR SSEAT

keepitraised．

（⑫ARMREST，⑱sLIDESEAT LEVER，⑭RECLMINGSEATAD・

⑮ACCELERATORPEDAL

JUSTLNGLEVER）

▲WARNING Adjust the operator

the operator．s seat．When notin use，

ControIs the traveLing speed of the 10ader and working speed of the Load handLingsystem．

⑯BRAKEPEDALS（RIGHTAND

＄ Seat tO a

POSition which provides easy

acce＄S tO aI］ hand and foot COntrOIs． Do not tilt the backrest too far

back，eVenif the backrestis adjustable．

▲WARNING

If the loader is equipped with a ＄eat belt，Check the belt for

▲CAUT10N

Thefurtherthe pedalis pressed，the more englne SPeedincreases・How−

ever，do not press the pedalmore

LEFTPEDALSINTERLOCKED）

▲WARNING

than necessary；Otherwiseit wi

・When descending on anincline，

worst case lead to a seriouss accident．

・Donotputyourfootonthebrake Pedalexceptwhennecessary・

increase fuelconsumption，CauSe Shortlife of the englne andin the

damage or［00Se mOunting bolts・

S］ow down the truck by using both the brake peda］and englne braking．

Pressing the brake pedal applies the brakes to theIoader．The brake pedal modes can be switched over from inching

AIways wear the ＄eat beLt after

Seating your＄elfin the operator ＄ ＄eat．Toos［ack a seat beLt wil［not

to no−inching or vice versa，by uslng the

effective enough to keep the

Clutch cut−Offswitch．

OPeratOr ＄afely secured・Adjust

the tightness of the seat be［t PrOPerly．

−23−

SAFE TRAVELlNG Before trying to operate the［oader，the operator must know＄afe operating procedures and prohibited uses； Otherwise the operator mightinJure himself or bystanders・

The safety instructions given on the pages that follow are ）uSt afewofthe rules and reguIationsyou are required to ObservewhenoperatingtheLoader． If you have any questions about the safety instructions described herein，Please feelfree to ask yourIocalTCM dealer．

The marking

㌔、■も On ミ the pictures means actionsthatare ∴

PrOhibitedordangerous， ThepictureshavebeendrawnbasedonTCM，ssma‖−Sjzed and medium−Sizedwheelloaders．

Protecttheplanet！！ Do notmake jerky starts oracceleration；itw‖resuItin bad fueleconomy anddischargeofharmfulexhausts・

Operate theloader whHe keep．ngin mind that you should be kind to the environment． TCMiscommittedtoprotectingtheplanet・

−24−

NOTEl：ROPScanopylSStandardequipmentinNorthAmerica．

NOTE2：Thei

ustrationsdonotnecessarilydepicttheE820・Thesafetyrulesandcautionshoweverapplytoanymodel・

★Thenumbersnexttothesafetyrulesdonotindicatethepriorityoftherule

simportanceorthedegreeofriskassociatedwiththesituation．

5．Exceptfortheone−tOuChcoup［erlever，nOCOntrOllever

1．Do notofferridestoothers．

Shouldbeoperatedunlessyourareseatedproperly．

EsEENOTEll EsEENOTE2l SEE NOTE 2

2．Never mount or dismount a movlngloader．Use the Safety step（S）and safety grip，When mounting and

dismountingastationaryloader．

3．Beforestartingtheeng［ne，makesure． ・TheparkingbrakeisappIied．

6．Parkthe10aderonalevelsurfaceandapplytheparking brake securely．Put the bucket on the ground flatly， b］ockthewheelsandremovetheenglneStarterkey．

7．Do not park the10ader where exhaust or hot COmPOnentS Can COntaCt flammable debris（leaves， PaPer，etC．）．

● The direction controlleverisin neutraI．

・The［oad hand［jngleverisin neutralwith thelever 10Ck．

4．Getfamiliarwiththe10ader．Trainwithactualoperation．

Do nottrytostartthe englneOrdrivethe10aderunless youareproperJyseated． You are properly seated；Otherwise you might confuse the direction or the shift position of the hand and foot COntrOIs，thusleadingtoanaccident．

lsEENOTEり SEE NOTE 2

8．Don

t use an open flame to check fluidlevelorleaks．

Neversmokewhilehandlingfue10rlubricants．

9．Do not usethe Loaderin an atmospherewith explosive gasesorwhereexhaustorhotcomponentssuchasthe

englne and muff］er can contact flammable materials （［ubricants，Chemicals，leavesorwastepaper）． −25−

NOTEl：ROPScanopyLSStandardequipmentinNorthAmerica・ NOTE2：Thei11ustrationsdonotnecessarilydepicttheE820・Thesafetyrulesandcautionshoweverapplytoanymodel・

15．When traveling through doorways ensure that thereis

10．Do notlift the bucket or front attachment more than

Sufficientclearancefortheloader，OPeratOrand10ad．

neCeSSary・

Keep the10ading equ．pment at minimum ground Clearanceheightduringtravellng，

11．1tisdangeroustotravelwiththe buckethigherthanis appropriateregardlessofwhetherloadedornot・

Keepthebucketatminimumgroundclearanceheight・

12．AIways brake to a fuLIstop before revers−ng the direction oftraveL

13．Neverplaygameswiththe10ader・OperatethecontroIs SmOOthly−−don

16．Slowdownatnight．Judgingdistancesandtheleve10f thegroundismoredifficuItatnight・Useheadlightsand Clearancelights tolet other workmen know you are COmlng・

tjerkthesteerlngWheel・Avoidsudden

StOPS，StartS，OrturnS・

14．Do not manlPuIate the bucket or front attachment too abruptly．Thereis danger ofloads droppIng Or the

lsEENOTEりIsEENbTE2l −26−

NOTEl：ROPScanopylSStandardequlPmentinNorthAmerica． NOTE2＝TheillustrationsdonotnecessarilydepicttheE820・Thesafetyrulesandcautionshoweverapplytoanymodel・

17．Beawareoftheweatherandthegroundcondition．Slow down whenitis rainlng，SnOWlng Or foggy，because Visionisimpaired．Avoid working on rough，SOft or

21．Useextremecautionwhentravelingormakingaturnin COngeStedareas・

SWamPy grOundsif possible．］f unavoidable，Check the

groundconditioninadvance．

22．When ascending or descending grades，theloader Should be driven with theloader s center of gravity uph‖．Thatis，aloaded10adershallbe driven with the

lsEENOTE2I 18・GoaroundobstacIesontheroad．Theymightupsetthe

loader or damage assets or LnJure PeOP］e around the

10adfaclnguPhiI］andaun10adedloadershallbedriven

WiththefrontattachmentfaclngdownhiH． ・Donotmakesuddenstops．

］oader．

19．When working with a10ader with specialequlPment Whichrestrictsyourvisionorhand‖ngahigh［oadwhich Obstructs your front vision，uSe eXtreme Caution，

especiallywhen operating theload handlinglever．1tis goodpracticetohaveaguide．

20．Stopandsoundhorn，ifnecessary，atCOrnerSandother

locationswherevisionisrestricted．1tisgoodpracticeto haveaguide．

−27−

NOTEl：ROPScanopylSStandardequlPmentinNorthAmerica・ NOTE2：TheillustrationsdonotnecessarilydepicttheE820．Thesafetyrule＄andcaution＄howeverapplytoanymodQL・

25．BeforestartingtheengLne，makesurenooneis under，

23．Stop the10ader before descending grades・Use the engIne brake．1f theloader goes fasterthan you want，

On，Or Close to the］oader．Let other workmen and

PreSS the brake pedalfrom time to time・Do not keep

bystanders know you are starting up by sounding the

the brake pedalpressed；Otherwise poororno braking

horn．AccidentsoftenoccurimmediateLyafterstarting・ 26．Lookin the direction of，and keep a cLearview of the

effect might result.

Pathoftravel・Honkwhenapproachingpedestriansand bystanders．

24．Do not make turns on a gradient and drive theloader

across a gradient・Thereis danger of theloader upsetting．

27．Know the rated capacity of yourloader andits

attachment（if any）．0bserve alltraffic regulations includingauthorizedplantspeedlimits・ Make the rules and procedures of operation known to allpersonnelinvoIved・

一28−

NOTEl：ROPScanopylSStandardequlPmentinNorthAmerica． NOTE2：TheiIlustrationsdonotnecessarilydepicttheE820．ThesafetyrulesandcautionshoweverapplytoanymodeI．

28．Check work areain advance．Look for rough spots． 30．Stayalert． Lookforanything that mightcauseyou to10SeCOntrO］， Don t drink．（and keep yourselfin good shape before andduringwork．） bogdownorupset．BeforedrivingoverabridgepLateor dockboard，enSurethatitisproperlysecured．

The supervisor shallkeep a record of the resuLt of inspections．

29．Any time you find that theloaderis not functionlng PrOPerly，mOVe tO an Out−Of traffic place，rePOrt the

COndition to the supervisor，and take necessary measures，Operation of theloader should be halted untilthe troubLeis corrected．

31．Whenyouleavethe Loader，remOVethestarterkeyand keepit；Otherwise you w‖take responsibility when an

accident occurs due to someone operating theloader Withoutpermission．

BEFORE STARTINGTHE ENG）NE

Servi￠eSrequired

lnspectthegeneralconditionoftheloadertocheckfor：

・Damageorbreakage

Checkanydefectsfoundbypreviousinspection

Foreign materialal

Removedust，mud，Oilandsnowfromthe10ader

・Signsofoilorwater］eakage

Checkal10fthepartsforoilleak CheckhydraulichosesandpipIngfordamage

▲ WARNtNG

CheckengFneOilforlevelandcontamination

Ifitisdifficu［ttocheckforleaksduetodirt，Cleanthe

Checkfueltankforlevel

areayouaretryingtocheck．StarttheenglnetO＄eeif Oi［or waterleakage occurs．Hydrau［ic pressure can drive hydraulic oilthrough theskin・Nevercheckfor 】eaksin the hydrdulic system with your bare hands・ UseapleCeOfcardboard．

CheckcoollngWaterforlevelandradiatorfinforcontamination Checkaircleanerdustindicator

Checkinstruments，mOnitors（WarningIamps），lights，hornand

back−uPbuzzerforoperation

Checkbrakeoilsupptytankforlevel Checktorqueconverter／transmissionoilIevel Checktiresforpressureanddamageandwhee＝）0］tsforIooseness Checkexhaustgases outdoors．1fexhaustchecki＄tO

Checkbrakepedalforoperation，brakingeffectandplay

andwearamask．Exhaustga＄e＄Canki［l．

Checkacceleratorpedalforoperationandthecolor ofexhaustand

beperformedindoors，besuretohavegoodventilation

exhaust sound

Checkparkingbrakeforoperationandbrakingeffect ChecksteenngwheeIforplayandoperation

Checksideviewmirrorsandinteriormirror（OPtionallyavailabfefor loaderswithcab）fordamageandmountingboItsfor100SeneSS．

ChecktheROPScanopy，ROPScab，Seatbe［t（availablefor ！oaderswithROPScanopyandROPScab）fordamageandmount−

1ngboltsfor100SeneSS．

一30−

AFTERSTART［NGTHEENG［NE

STARTINGTHE ENGINE

▲ PRE−STARTINGCHECK

STARTING

・Make sure no oneis under，On Or

lnsertthe key intothe starterswitchch andturnittotheONposition．

Close to theloader．

・Warm up the englne Sufficiently，at

・Presstheacceleratorpedallightly． ・lf water，greaSe Or Oj］is sticking to the f］00r， Pedals，levers， Or ・Turnthekeyful］yclockwisetocrank OPeratOr shands，Cleanitup． the engine．（Once the engineis ● Make sure the shiftlever andload

handJing［everarein neutra［andthat

theparkingbrakeknobispuLLed．

Started，remOVe yOur hand from the keyimmediately．） Do not hold the starter switchin

the START position for overlO SeCOnd＄ at a time；Otherwiseit Wi causedamagetothestarter．1f the englne WOn t startin about 5

SeCOnds，remOVeyOurhandfromthe key．Wait 30 seconds after the engIne StOPS COmPletely and try agaln・

・The engLne may be hard to start

when the ambient temperature is

low．Tohe［pstartacoldenglne，turn

the starterswitch to the ON position topreheattheengIne．Theenglneis automatically preheated for8 sec− Onds．1f the englne WOn t start， return the starter switch to the OFF

position and wait about 30 seconds beforepreheatingitagaln．

一31−

Least 5 minutes，regardless of the

ambienttemperature． ・Check the generalcondition of the

Loader and shift the10ad handling lever to check to see if the load

handling system operates properly.

Checkexhaustsound and co10r．

Check the meters and warn［ng lights． ・Checkforoil，fuel，OrWaterLeaks．

▲CAUT10N

With the englne runnlng，do notturn the starter switch from the ON

POSition；Otherwise the eLectrical parts will be damaged.

STARTINGANDSTOPPINGTHELOADER（N。te＝Thei‖。St，ati。nSa，。n。tth。E820，b。tan。th。，m。del．）

START［NG ■◆

Raise the booms and tilt back the

bucket so that the Loader gets readyfortravelIng．

GEAR−

SHIFTING ■◆ （SPEED）

Press the brake pedal and release

the pprking brake・Shift the shift

Ieverlntheforwardposition．

Release the brake pedal while PreSSLng the accelerator pedal S10WLy．

Place the shiftleverinto your desired gear position． Shift gears one by one．Do not skip

fromlstto3rd，forexample．

▲CAUT10N

▲wARN肌G

TURNING →

HoldingthesteerlngWheelknob turn the steering wheel in the directionyouwanttoturn．

Do not make turn＄ at high SPeeds；Otherwise the10ader mightupset． Turnthesteeringwheelalittle toturnslowLy．

When the steenng wheelis

turnedfu ylneither direction，the front and rear frames swive］around the center

JOintoftheloader．Do nottryto turn the steerlng Wheelfarther； Otherwise the englne might Sta

orthe＄teeringwheelunit

mightfailtooperateproperIy．

ー32−

STOPP］NGl＋

Release the accelerator pedal and press the brake pedal to bring the 10ader to stop．Do not use the

parking brake to brake the loader exceptinanemergency．

SHUTTING OFF ENGINE

Aftermakingsuretheloadercomes to a stop，Place the shiftleverin neutraland pu1lout the parking

Lower the bucket on the ground horizontally．1tis advisabletopark theloader on alevel surface．

brake knob．

B10Ckthewheels．

Place the10ad handlingleverin neutraland engage thelever10Ck．

SeCure．

■◆

Let the erlglne run atlow rpm for about5mlnuteStOCOOlitdown．

Turn the starter switch to the OFF

POSitiontoshutofftheenglne．

−33−

Remove the key and keep it

SAFE LOADINGOPERAT］ON You shou］d understand the capabilities and construction of

The wheel loader has an articulated frame design which

thewhee］Ioadertooperateitsafely．

a

Al10f the10ader

unstablethatitmayeasilytumoverifyoutrytomanoeuver tooheavyaload．Beforetryingtooperatethebucketoran attachment，makesuretheframesareinareIativelystraight

ows the front and rearframes to swivelaround the center

PlnforsteerIng．lnsomepositions，theloaderissufficiently

s functions can be relatively easily

COntrOlled with the10ad handfinglever，but the10ader can

be very dangerousif you failto use proper caution・You Should bearin mind thatthe bucketorattachmentis heavy and hard and thattheyw川sometimes hinderyourviewof theareainfrontofyou．Beforestartinganoperation，make

alignment to each other．Failure to observe this requlre− ment can lead to malfunctions and serious accidents

invoIvlngtheLoader．

Surethereis noone neartheworkarea．

The wheelloaderis a versatile pleCe Of equlPment・This

doesnotmeanthatitcanbeusedforJuStanytyPeOfwork．

▲WARN】NG The operator mu＄t fa＄ten hi＄＄eat beltif the wheel

Basically，itisdesignedtoscoopup10adswiththebucket，

loaderisequippedwithaROPS（Roll・Over・Protective−

dumptruck．

Structure）canopy or a ROPS cab；Otherwi＄e，if the 】oader turns over，the operator might be thrown out and，in the wor＄t Ca＄e，the operator can be crushed

transportthe10ads，anddumpthemintoahopperorontoa

bytheloadercausingsevereinjuryorevendeath．

ln terms of performance，yOu Should know the bucket CaPaCityoftheLoaderandthesize，Weight，and materialof theload you willbe hand［ing・In addition，yOu absolutely

mustchecktoseeifthesoi10rWOrkingsurfaceofthework area is firm enough and strong enough to operate the

10ader safely．The10aderis not suitable for work on soft SOil，SuChasmuddyorsandyground．Jnsoftsoilitisunable toachievesufficienttractionforsafeoperation．

DonottrytomodifytheROPScanopyoraROPScab Wjthoutpr．orpermi＄Sionfromthemanufacturert Us

Only a TCM−aPPrOVed ROPS canopy．［f the［oader turnedover，be＄uretOrePlacetheROPScanopywith anewonebeforeputtingtheloaderin＄erViceagaln．

The marking

On the pictures means actions that are

PrOhibitedordangerous． Protecttheplanet！！

ThepictureshavebeendrawnbasedonTCM ssma −Sized

Operate the loader while keeping in mind that you should be kind to the environment・This practice wilIlead tolower amounts of exhaust and operating noise．1twiIlalsobeweLcomedbybothfe owworkersandtheresidentsaroundthe

and medium−Sized wheelloaders．

WOrksite．

TCMiscommittedtoprotectingtheplanet・ ー34−

NOTEl：ROPScanopylSStandardequIPmentinNorthAmerica． NOTE2＝TheillustrationsdonotnecessarilydepicttheE820・Thesafetyrulesandcautionshoweverapplytoanymodel・ ★Thenumbersnexttothesafetyrulesdonotindicatethepr10rityoftherule simportanceorthedegreeofriskassociatedwiththesituation．

1・Know the rated capacity of the bucket or attachment and never exceed jt．Before starting work，Check the

6．Nevera‖owanyonetorideinthebucket．

Weightandcenterofgravityofthe10adyouaregoIngtO handle．

2・Check the specific gravity of the10ad．Takeitinto

accountbeforetryingtomoveit．

lsEENOTEり

IsEENOTE2L 7．Make sure yourloadis centeredin the bucket．Use

Caution to avoid spilling or accidenta［ly dump［ng the

load．Exercise specialcaution when handling along

］oad or oddly shaped10ad．Make sure that the10ad s

CenterOfgravityLSaLignedwiththecenteroftheloader asmuchaspossible． SEE NOTE 1

SEE NOTE 2

3・Usean appropriateattachment，takingintoaccountthe

ShapeandspecificgravityoftheLoad．

4・Usethe bucketand booms properly．Do nottryto use

them to shift，PuSh or pulItheload whileitis on the

ground・Such an action might damage the bucket or attachmentanditcan causean accident．

5．Donothoista10adwithchainshungfromthebucketor theattachment．ThechainsmaysIideoff．

lsEENOTE2l

Load s center of gravity

8．［f a fork attachmentis used，adjust the fork spaclng PrOPerlyaccordingtotheshapeoftheload・ −35−

NOTE2：TheillustrationsdonotnecessarilydepicttheE820．Thesafetyrulesandcautionshoweverapplytoanymodel・

9．If you work on the shoulder of an embankment or beneath anoverhang，always haveapersonpresentto guideyou，andfol10Whisinstructions．

lsEENOTE2l

13．Donottrytoliftthebooms excessivelyhigh orperform WOrk on grades，eSPeCially when the10aderis not Straight．Otherwise，the10adercouLdtipover． 14．Remember that the10aderis unstabLe when the bucket

israisedhigh．Useappropriatecautionandmoveslowly

When10adingandun［oading． 15．When dumplng the bucket，first s10Wly tilt the bucket forwardandthendumpthewholeLoadatonce，quickly．

10．Before trylng tO dump earth or rocks from an elevated

Do not stop dumplng halfway through；Otherwise the loader my tip over due to the reaction from sudden］y

POSition，makesurethereisnooneinthedumparea．

StOPPlng the bucket．ln particular，if the bucketis

11．Stayawayfromtheedgeofdrop−Offs． 12．When articulatedin the middle，the10aderis unstable

andmightrolloverduetotheappLicationofundueforce

StOPPedatthemaximumrangeofitsreach，thechances OftheloadertipplngOVerarehigh・

On the frames．Make sure the front and rear frame are

aligned with each otherbefore hand［ing Loads．Failure

to do so can aIso cause a premature failure of the loader．

lsEENOTE2l −36−

NOTEl：ROPScanopylSStandardequipmentinNorthAmerica． NOTE2：TheiHustrationsdonotnecessarilydepicttheE820．Thesafetyrulesandcautionshoweverapplytoanymodel．

16．Don

tdriveintoaplleofearthormaterialathighspeed．

You might be thrown out of the10ader by the sudden StOP．The10adercanalsobedamagedA

19．0perators may get dust or sandin their eyes when WOrkinglnadustyarea．Payattentiontothedirectionof Wind，and wear goggles，if needed．When10ading a trailer，aPPrOaCh the trailer from the side（at a right

angle）

SEE NOTE 1

SEE NOTE 1

SEE NOTE 2

SEE NOTE 2

17．Do not stand near aload handling operation．Some

kinds of attachments move sideways as wel［as forwardsand backwards，

20．When＝ftingtheloaderitseIf，attaChfourchainseachof Whichisstrongenoughtosustaintheloader sweightat

the four points of the10ader．AIways have another PerSOn PreSent tO guide guidance，and fol10W his instructions．

匝EENOTE引

18．Whenitis necessary to walk under the bucket or attachmentforservICIng Orforanyother reason，make Sure tO SuPPOrt the bucket or attachment with safety b10Cks and have another person present who stands

匡EENOTE2l 21．Whenlifting theloader，do nota OrtO Stand underthe［oader．

Clearoftheloader． −37−

owanyone to ride on

NOTEl：ROPScanopylSStandardequlPmentinNorthAmerica・ NOTE2：TheillustrationsdonotnecessarilydepicttheE820．Thesafetyrulesandcautionshoweverapplytoanymodel．

22．When performlng SnOW remOVal，make sure toinstall 27．Checkthe surface overwhich you wilL run．CLearaway

debrisoranythingthatmightcauseyouto10SeCOntrOl，

tire chains on al］fourwheels．

bogdownortipover．

匝EENOTE2l

23．Avoid sudden starts，StOPS，and turns on snowy or［Cy 28．Do notleave the10ader unattendedin the middle of roads．DriveslowLy． WOrk，eSPeCiaHyonagradeorinacityarea．Theloader

24，Know where the ditches and curbs are before starting

might be vandaJized or boarded by chiIdren．1fitis

SnOW remOVal．

unavoidabletoleavethe［oaderunattended，make sure

25．Makesurethereisgoodventilationwhenworkinglnan

to：

enc10Sed area．Exhaustfumes can kilL．

・Lower the bucket on the ground and apply the

26．Have fire protection equlPment handy whenever WOrkingindoors．Replaceoldfireextinguisherswithnew OneSatthespecifiedintervals．

Parkingbrake．

・Place the10ad handlingleverin neutraland setthe leverlock．

・Remove the starter key and block the wheels SeCurely．

lsEENOTEIL SEE NOTE 2

」蔓巨至NOT∈ヱー

−38−

NOTE2＝The＝ustrationsdonotnecessariIydepicttheE820・Thesafetyrulesandcautionshoweverapplytoanymodel・

29・Do not add an additionalcounterweight or modify the bucketwithoutthemanufacturer spr10rPermission． 30・Do not try to make any modification that affects the

・WhengolnguParamP，makesurethecentersofthe

rear wheels are aligned with the centers of the ramps．Driveups10Wly．

・Nevertrytoturnthe＄teeringwheelwhenhaIfway

Performanceorstrengthofthe10ader．

up a ramp．1f the10aderi＄nOt aligned properly

With the ramp，drive back down to the ground andstartoveragaln．

・lfyouhavedifficu［tyseelngifthetiresarealignedon the ramp correctly，have someone else guide you． Fol10Wtheirinstructions．

32．Another attachment with hydraulic tubing may be installed and it is operated by manipulating an additiona］load handlinglever（forattachment）．Do not COnfuseitwith the otherlevers．

33．1faforkattachmentisinstaHed，uSeCaution nottodrop the［oadsfromthepa etbycontrollingtheang7eofthe

forksproperly．

31・WhenloadingtheLoaderontoatrailer，makesureto： ・AppIythetrailer sparkingbrakeandblockitswheels． ・Userampsofsufficientstrengthandwidth． ・Use nonskid ramps．When jnstalling ramps（if they are not permanentlyattachedtothe trailer），engage

them secureIy on the rear of the trajler and put

SuPPOrtSunderthemiddleofthem． ・Usually back the10ader up the ramps，but the

directjonof10ading maychangetheconditionofthe

trailer．

−39−

THESPECIF］CGRAV］TYOFLOADS（Weight／m3

BEFORE LOAD］NG

Perunitvolume）

▲WARNING

The10aderis designed to handle a heaped10ad on the

bucketsafeLy，ifthematerialissandorearth・However，iron

Use only a TCM−aPPrOVed bucket or attachment for Loadhandlingoperation＄．

Orironore，CLayeymateriaIcontainlngIotsofwater，Orfeces

manufacturer

does，and thus they can exceed the rated capacityofthe bucketdespitetheirapparentsmallvoIume・WhenhandIing such a material，uSe Caution not to exceed the rated

have a far greater specific gravity than the sand or earth

Do not increase the bucket capacity or add an additionalcounterweight to theloader without the ＄Pr10rPermis＄ion．Fai［uretodosomay

CauSePer＄Onalinjuryoranaccident・

CaPaCityofthe bucketand10ader・Whenthe10ad you are goLng tO handle has alarge specific gravity，itis advised that you exchange the bucket for one with a sma er CaPaCity；Whentheload hasasmallerspecificgravity，yOu ShouldexchangethebucketwithonewithaLargercapacity・ For＄afeworkand operation，eXerCiseextremecaution ＄O that the rated capacity of the bucket andloaderi＄ not exceeded．Thislead＄tO reduced maintenance and

economicaloperation． Some examples of the operations the loader can perform WiHbe＝ustratedonpagesthatfo

−40−

ow：

Note：Thei‖ustrationsarenottheE820，butanothermodel．

Lowerthebuckettotheground Drive forward to thrust the and tiltit to make the front bucketintotheplleofmaterial． edgehorizontal．

Tiltthebucketbacka‖theway

Raise the booms whiLe tilting back the bucket to f‖it．Drive

back．

and keep it at the minimum ground clearance height when mOVLng・

DIGGING ▲ CAUT暮ON Make sure the［oadis centered when

filllng the bucket．Never try tolift unevenload． Digglng refers to operationsin which

the10aderputsthebucketintoapi［eof Sandortheliketof＝it．

▲CAUT10N

SCOOPING ・With the edge ofthe bucket para e［

When filling the bucket，PreSS the acceleratorpedaluntilthetiresbegin

to the ground surface，drive forward intothepile． （lfthe bucketis usedin the f10ating

toskid．Whenthetiresbegintoskid，

modeit wi［［cause the edges of the bucket to wear rapid［y．1t is

loadin the bucket slightly，Or OnCe

advisab［eto keepthe bucketbottom

return the accelerator pedalalittLe

and raise the booms to reduce the

leavethepile．Avoidover10ading．

JuStabovethesurfaceoftheground・

Leve［any residualpart of theload

Withthebucketfreef10ating．） ・lf you want to f‖ the bucket

COmPletely，Oritis hard to push the bucketinto the p‖e，rOCkthe bucket forward and backward．

一41−

・When movlng，keep the bucket at

the minimum ground c］earance height necessary and keepit tilted backalltheway．

Lower bucket on the ground and tiltitforward alittIe．

Raise booms while rolling back bucket．

Drive forward to thrust the bucketintothepIleofmaterial．

Rollback bucket fully．Keep the bucket at minimum ground Clearanceheightwhenmovlng．

GROUND D］GG［NG

（Diggingona］evelsurface） Adjust the forward tilt of the bucket according to the hardness of the ground・

・Drive slowly forward and penetrate

the bucket cutting edgeinto the

groundlO to 30 cm（0．3−1ft）． When the bucketis f‖ed，tilt back

thebucketwhileraislngthebooms． ▲ CAUT10N

Usuallyti［tthebucketforwardbyOto lOO．Toolarge a forward tilt of the bucket will apply heavy burden on the bucket and booms，reSultingln a defectiveloadhandlingsystem．

・The digglng depth should be PrOPer［y adjusted when driv［ng forward．

▲ CAUT10N With the bucket or the fork

attachment tilted forward more than lOO，do not applyexcessive force on the cutting edge or the fork tips． Fa‖ure to do so may cause cracked Ordefective bucketorforks．

・Using the above procedure，dig the ground［ittlebyLittIe．Don trush・

一42−

Buckettiltedforward morothanlOO

Gatheringlumber

V cyclework

l cyc［ework

L cyclework

Dumplngintoahopper

T cyclework

DUMPING

▲CAUT10N

Clear away any sand or rocks scattered on the ground where you will be driving

byuslngthebucket．Thisw‖preventthe

tiresfrombeingdamaged．

▲CAUT10N

KeepthebucketlowwhilemovlngtOand

fromthe暮oadinganddumplngareaS．Go

S10Wly．UsecaretopreventtheLoadfrom fallIngOutOfthebucket．

▲CAUT10N

Donottrytoremoveclayormuddyearth

Which has dried on the bucket by banglng the bucket repeatedly against any hard surface including the dump

truck．Doing so wilIcausethe bucket or attachment to maIfunction．Clean the bucketwithwaterin such cases．

Dumplng

referstooperationsinwhichthe

10aderis used to dump sand，rOCks orore

LOADER−AND DUMPTRUCK METHOD

▲ WARNING

Ther号 are four basic approaches to

・Before］ifting aloaded bucket， rock the buckel：a few times to

Stabilize the［oad．This wiJIhelp

PreVent PerSOnaLinjury or dam− age to property from a］10r Part Of aload falLing out of the bucket．

・Propercare should be exercised

When approaching a dump truck Or hopperwith the booms raised

high．Drive slowIy．Avoid hard braking and sharp turn＄；Other−

Wisethe10adermaytipover．

dumplng materialinto a dump truck，aS Shown above．SeIect an appropriate work Pattern CyCIeto reducethe amountoftime required．Select a pattern which matches your working conditions and trucks to be used．

＝LOAD−AND−CARRY METHOD

ln this method，the10aderis used tofiIIthe bucketfromaplleandmovethemateriaLto the dump area．This methodis suitablefor Short−distance work（30tolOO m or98to 328ft）．

1ftheIoaderisusedtodumpmaterialintoa hopper，itis good practice to construct a

lO−m Or33−ftIong s10Pethat rises about3

degrees．This willcause a naturalbraking Therearegenerallytwobasicloadcarrylng

t

g．． methods．Select an appropriate methods， ＄uretOin＄ta ab10Cktostopthewheels COnSidering your working conditions，COSt， before the loader can run into the

andsafetyrequlrementS．

into the bed of a drum truck or into a

hopper．

ー43−

hopper．

Tiltthe bucketforward gradua

yto spread

the10ad．

Letthefrontedgeofthebucketcontactthe groundsurfaceanddriveback．

Make the bottom of the bucketlevelwith thegroundsurface．

SPREADING FILL MATERIAL Fillthe bucket from a pile．Drive backward to spread the fill material WhileslowIytiltingthebucketforward．

LEVELLNG

LEVELlNG ▲ CAUT10N

WhenleveIing the ground，drive the loader backwards．Attempting to level the ground by driving forwards Can damage the bucket and the booms．

Fillthe bucketwith materialandlowerit

to the ground. Level the surface using theweightofthebucket． Placetheboomsinthef10atPhaseand drive backward．

ROUGH LEVELING Tilt the bucket forward until the front

Leveling work includes spreading fill materiaI，rOugh Leveling andleveling Whichmakesuseofboththeedgeand

edgeofthebucketcontactstheground． Drivebackwardto［evelunevenground．

bottom ofthe bucket．

一44−

NOTE2：Thei［lustrationsdonotnecessarilydepicttheE820．Thesafetyrulesandcautionshoweverapp［ytoanymodel．

Bu＝dozlng

Removing snow

Hoistingthe10ader

BULLDOZLNG

SNOW REMOVAL

HOIST］NGTHE LOADER

▲ CAUT10N

▲ CAUTlON

Do not try to bulldoze a plle of material［arger or heavier than the

▲ WARNING

Basically，the same procedures are used as when hand［ing ordinary

A［ways set the safetylink on the front and rearframes．Do not a

ow

loads．Use caution nottoIose contro［

anyone to sit or ride on a loader

Wiseitwillcause prematurewearon

and pay attention to ditches and

Whenitis about to be hoi＄ted．Do

thetires andwastefuelaswe‖．

Other obstacles hidden under the

notal10WanyOnetO＄tand undera

SnOWWhenworkingonsnow−COVered

hoi＄ted］oader，At fir＄t，lift the 10ader just a［ittle and make＄ure

rated capacity of the bucket・Other−

BuL［dozlng meanS uSIng the bucket as a dozer blade to backfill a trench or PuShmaterialintoahopper・ Bulldoze material with the bucket

opening horizontal to the ground Surface．Do not tilt the bucket forward whenbuHdozing．（See▲cAUT10Non Page42．）

roads．

Cautionsforsnow removalwork ・Donotmakesuddenstarts，StOPS，Or

the hooks are ＄eCurely engaged and the chains are properLy

StretChed（not twi＄ted or kinked）

beforecontinuingtoliftit．

tu「ns．

lnstall tire chains on all of thehe Wheels． ・Bealertforfire hydrants，manholes， Curbs，ditches，etC．

HoistinglSneCeSSarytOIoadadisabled 10ader onto a transportation vehicle or OntOaShip． Follow the instructions of the crane OPeratOrandconsulttheloader

−45一

sguide．

PERlODlC lNSPECTlON PerformperiodicinspectionaccordingtotheLUBRICAT10NINSTRUCTIONSl

LUBR］CATIONINSTRUCTIONS H仇I関 HO lDENTIFICAT10日

脚Ⅵ∝ KEY POINTS

EO l

川h 田 川引H【OIL

TRAHS仙SS10HOIL ロ FU【L一人目K

CHECK

山 R人DIATORR【S【RVOIR

m 8RAKEO化

W

SUPP

1

1

田 q BATT【RY 山 旧 C【析【RHIHG【P川

W

ト丁 LOAD川GP川

LU8Rl

川 CRADL【．PIH 田 ST【印−CYLIND【RP川

GⅢ洲

2知h ー19 ENGIHEO旺 由 川GIH【Olし‖LT【R 田 PROP札L【RSH人FT

田

CH州

GE しUO則 C▲Tl01l G

500h 山 T／NOILFILTER 100￠h 田 E／GFUEL肌T【R 四 TR州＄MIS引OHOlし 田 HYDR仙LtCOILF軋T【R 8RAKEO軋 2000h 田 ＝YDR人ULICRESERVO用 田 FROHTIXL【 印 R【ARIXL【

【0 8t 口 CH州 田

HO 34t 1 GO16t 1 GO 川t

WDISTtLL【DWATER 561TO−52821

ー46−

MAlNTENANCE OF BATTERY KeepthebatteryaJway＄CLean．

・Adirtybatterycasew川hamperyou from reading the electrolyte］evel PrOPer［y．

A dirty battery case will make itit difficultforyou to checkthe battery electrolytelevelcorrectly． ▲ WARN】NG

To clean the battery case，uSe a WetCJoth，nOtadryone；Otherwise

POSSible deve10Pment Of static

Battery electrolyte

Wi］ldeteriorate，thus shorten［ng the

▲WARNING

・lnparticular，SPeCialattentionshould

The battery electrolyte contains dilutesulfuricacid．

1ftheelectrolyte comesin contact wash it off thoroughly with fresh

Water（tap water）．］t might cause Serious burns or blindness．

1f you ＄Wa

owit，drink aIot of

WaterandgetmedicaIattention．

・Especia y keep the top of the battery clean．Make sure to c10Se thecapssecurely．

Keepthebatteryelectrolyte Ievelinanappropriaterange

terminal board to prevent the OCCurr誓nCe Of sulfation（the white

CrySta＝zation of sulfate）at the

batteryterminals．

・The water content of the electrolyte

decreases during the course of use． Add distiIled or pure water as neCeSSary・

● The addition of distilled water or

Securebatterycasejnplace ・Loose battery case bolts might CauSethe batterytermina［s to come Offduetovibrationoftravellng，thus leading to fire hazards．Make sure thebatterycaseissecured．

bepaidtotheelectrolyteLeve［in hot reg10nS because the water content

intheelectrolyteisapttoevaporate

quicklyathightemperatures．

With the skin（hand，face or eye），

elec・tricitymightcauseexpJosion．

・AppLy grease or vaseline to the

batteryservicelife．

Pure Water Should be performed before the day s work or shift．1f

distjlIedwaterorpurewaterisadded after work when the ambient

temperatureislow orin a cold reg10n，the specific gravity of the electrolyte might drop，leading to a frozenelectrolyte． If the electrolyte level drops belowow the specifjedlevel，the pole plates −47−

Specificgravityofelectro］yte

・Thereis no needtoworryaboutthe SPeCific gravity of the battery electrolyte as far as the batterylS used at a constant temperature ahd doesnotsufferelectrolytedepletion． ・However，aS the ambient tempera−

ture for the eLectrolyte temperature for the electrolyte temperature） Varies，the specific gravity of the e］ectroLytea［sovaries．ln particular，

the temperatureislow，the specific gravity of the electrolyte drops easily，and might freezeif the COnditionofbatterychargeislow． ・To keep the condition of battery

Charge high，let the englne run at 10W rPm forabout5minuteswith all

thelightsoff，beforeshuttingitoffat theendoftheday swork． ・The normalspecific gravity of the

e［ectrolyteisl．280at200C（680F）． ・lf the specific gravity of the elec−

trolyteis needed，COntaCt a battery SPeCialistoryour10CalTCMdeaIer・

MAINTENANCEOFCOOLANT Use cooJjng water contajnJng an all− SeaSOn COOlant havJng anti−ruSt and anti−COrrOSive additives．

COOLANT

USEOFCOOLANT The concentration of the coolant in the

cooling water should be more than 30 PerCent tO PreVent the freezlng Of the COOling water． Change the coo［ant

every 2000 hours or every year，

▲WARNING

Whichevercomesfirst．

Coo）anti＄f［ammable．

induce vomiting immediately，

lf the coolantis not availabLe，yOu mayusetapwatera10ne．Do notuse river water or we［（water for this

PurPOSe；Otherwise the englne Or radiatormightbedamaged． Whenanambienttemperaturebe（ow OOCor320FisanticIPatedatstarting， make sure to add antifreeze into the

Keep awayfrom open flamewhen handling the coo［ant． Do not SmOke． 1tis po］SOnOuS．Neverdrinkit．1f you swa］Iowedit accidenta y，

▲CAUTLON

COOljngwater．

CONCENTRAT（ONANDCAPACITY Unit：liters（USgal）

WaSh your mouth，drink a］ot of Water．

The co01ant＄hould be storedin a

PrOPer COntainer and securely CaPPed． Keep out of reach of

E820

Children．Make＄ure the container

Ambienttemperature atstarting

isproperJymarkedaccordingtoall 10Calrequirements．

（total：14．7Dor3．88U．S．gal）

30％

40％

50％

Water／COOlant

Water／cooLant

Water／coo［ant

10．3／4．4（2．72／1．16）

morethan−100C 0「23．80F

8．82／5．88（2．33／1．55）

morethan−25OC Or8．80F

7・35／7．35（1．94／1．94）

morethan−40OC Or−6．20F

The concentration should be selected properlyaccording totheambienttempera− tureatthetimeofstartingthe10ader．

ー48−

MAlNTENANCE OF TlRES AND WHEELS

AIR VALVE Adamages airvalvewillcause the tire

WHEELS

▲ WARNING Tire＄ are One Of the mo＄t

PreSSure tO drop（leak）．Make sure to Check the ajr valves． Remember to

important components of the WheelLoader；they sustain the

Ieakagewi‖result．

left for a10ng Period of time，they will eatinto tire rubber to cause cracks， thus resultingln an aCCident．Waste away mud or feces at the end of the

install the valve cap otherwise air

Do notleave mud or feces on tires．1f

day swork．

Weight of the］oader，tranSmit the

driving force and braking force，

a［leviate shock＄ from the road

▲ WARNING

Surface，and help theloader to

Thedisassemblyofatireorwheel requires special skill．A＄k a

turn．

Neglect of the maintenance of the

＄PeCialist or yourIocalTCM

tireswi leadtopoorperformance

dealer．

Of the10ader．Aflattire can cause

SeriouslnJuryOrdeath．

TIREINFLAT］ON PRESSURE The tireinf［ation pressure must be as SPeCified，nOttOOhighortoo］ow．

TIRE DAMAGE Checkthe tires fordamage，eSPeCia［ly forcracks．Rep［aceanycrackedtireas

SOOnaSPOSSible． TIRE WEAR Checkthetiresfortread depth，uneVen Or undue wear．Theloader with a worn

tire wil］not be abIe to get sufficient drivlngOrbrakingforce．

−49−

PER10DICAL REPLACEMENT OF SAFETY PARTS ln order to perform safe operation， importance of the preventive mainte− nance of the loader cannot be

Safetypartstobe Replacement replaced at periodic interval intervals

OVeremPhasized．Especially，the parts

listed in the table on the right must be replaced periodicallysincetheyarethe mostimportantpartsforsafeoperation Oftheloaderandsafetyoftheoperator． Moreover，aFthough these safety parts areliableto deterioratein the courseof

time，itis difficult to determine by Ordinary maintenance operations Whether they are beyond their respec− tive servicelimits．The safety parts must be rep［aced with new ones when their respective service［imits have been reached，eVeniftheirappearance

lfany defectis foundin any of these PartS，it must be repaired or replaced With a new one，eVen before the Predetermined rep［acement periodis reached． ［t should be remembered that the re−

every 2 years

Fuelhose

Brake valve rubber PartS

every 2 years

Wet brake piston

every 4 years

Dイing

every 2 years

Brakehose

SteerlngCylinder every4years

PaCking，Sea］， ○ −rlng

isingoodcondition・

SteerlngCylinder

For replacement parts，be sure to use genuine TCM parts.

Boomcylinderhos占

every 2 years

hose

（tailside）

every 2 years

Bucketcylinderhose every2years tailside

（）

−50−

Placementofsafetyparts mustbe per− formed at the user

s risk and cost and

thatit has nothing to do with the re− PIacement which would arise from a WarrantyClaim．

uSTOFLUBRICANTS a CAUTloN

●DonotmlX［ubricantsofdifferentbrands；Otherwisetheperformanceofthe10adermightbeadverseIyaffected・ ●LocalrefinedoilsandcooIant，Oranti−freezedonotal10WforthesameoperationperiodsdesignatedinthismanuaI・ Somemustbechangedmorefrequently・

●MuJti−Viscosityoilsallowawidertemperaturerangeforoperationbutmustbechangedmorefrequentlyastheadditivethatprovidesthe multi−Viscositygradua［Iydeteriorates10Wenngtheviscosity・Degradationofviscosityatthehighertemperaturescanbeverydetrimental

tothehydraulicsystem． Section

Lubricantto beUsed

Prevailing Ambient Temperature 00C（32OF）＆Above

Engine Crankcase

EngineOil 00C（32◇F）to−250C（−130F）

HydraulicOilTank Wear−reSistant HydraulicOil −250C（−130F）＆Above Transmission

EngineOil

Axle

Gearoil

BrandofLubricantSpecified Texaco SAE30CC RopellaSXoil MobilDelvacllOO RPMDe102000r EssoLubeDX SAE30 Or1200SAE30 100SAE30 SAE30CD RimuIaXoiI MobilDelvac1330 RPMDe103000il ExxonD−3SAE30 SAE30 SAE30 SAE30 SAElOWCC RopellaSXoil MobilDelvacllOO RPMDeIo2000r EssoLubeDXlOW 10W Or120010W 10010W SAElOWCD RimuIaXoiI 1W MobilDelvac1310 1W RPMDe103000il ExxonD−310W 0 0 10W Mobil Delvac lSOVG320r Grade of

Lubricant

SAElOW

OOC（32OF）to−25OC（−130F） SAElOWCD −10OC（−140F）＆Above SAE90 TlOOC（−140F）to−250C（−130F） SAE80W

BrakeOiLSupply Tank −250C（−130F）＆Above EngineOi（

SAE30

5W−20

Tel山soi132

MobilDTE24

RandooilHD32

Nuto−H−32

RandooilHDAZ

Nuto−H−32

Mobil山be

HD80W−90

SAE5W−20 TellusoilT37 MobilDTE15 MobilgreaseJL（2），

No「ma】

Temperature Use

Albania

LithiumBaseMuLti−

Greasefitting

Esso

Mobil

She‖

Consistency

PurPOSeGrease Low Temperature UseLithiumBase Multi−PurPOSe

NLGl No．10「2

Grease −100C（−140F）＆Above

Mobilgrease77（2）， Mob＝ux（2） ， Mob＝uxEP（1，2）

Number：

greaseRA（2）

MobilithSHC15

Di［ution：30％

Radiator

LongLifeCoolant

GLYCO−SHELL MobilLongLife Coolant

FuelTank

−400C（−40OF）＆Above D‖ution：50％ FUELRECOMMENDATJON−DIESEL Usedieselfuelat40cetaneratingorhigher． Suitablearea‖usualdieseJfueIsinlinewithSAENo．2−D，BSCLassA−1，andDIN51601．

SAE（SOCIETYOFAUTOMOTIVEENGINEERS） BS（BRmSHSTANDARD） DIN（DEUTSCHEINDUSTRIENORMEN）

−51−

Beacon325（2）

AF ENGlNE COOLANT

ESSO LONG LIFECOOLANT

SPECIFLCATLON Unit：mm（in．）

BucketCapacity：

0．9m3（1．18yd3）

OperatingLoad：

1440kg（31751bs）

TravelSpeed：（3fwd／1rev）

34．0／13．Okm／h（21．1／8．1mph）

34．0／34．Okm／h（21．1／21．1mph）

Note：（3fwd／3rev）

Gradability

300

45．6KN（4650kg）（1（）253Ibs）

MaximumTraction Force：

EmptyLoaderWeight＝（W・aWning）

4720kg（104081bs）

EngLne： Model Fuel：

TotalDisplacement Ratedoutput： Battery：

KUBOTA

V3300

Dieselenglne

Lightoi1 3．318β（0．88USgal） 56HP（41．2KW）at2150min．1（rpm） 12V，52Ah（5Hrate）（2pcs．）

Tire（front＆rear）： Size： lnflationPressure：

17．5／65−20−10PR（tubeless） Standard；177KPa（1．8kg／cm2）（25．6psi）

Note：Optionalspecification

Dimensions are given for the standard loader with a reversible cutting edgfe bucket of O．9 m3（1・18yd3）

CaPaCity． The awnlng CanOPyis optional・ The SPeCificationsare＄ubjecttochangewithoutnotice・

−52−

NAME PLATE Thenameplateg（VeSinformationabout

MACHINE SERIAL NUMBER Themachineserialnumberisimprinted

MODEL，RATED LOAD，OPERATING On theleft side of the front frame．1tis WE［GHT，and SERIAL NUMBER ofthe animportant pleCe Ofinformation used 10ader． for registration．Use caution not to

damageit．

ENGlNE SERlAL NUMBER ThefigureaboveshowstheJocationof theeng［neSerialnumber．

The englne Serialnumberisimprinted Onthe LowerpartoftheinJeCtion pump attheleftsideoftheenglne．

▲ NOTE Usecautionnottodamagethenameplateandimprintedserialnumber． Repalr the name plateif damaged or peeled．Do not try to modify the seriaL number by Weldin9． When ordering parts or repalris needed，glVe uS yOurloader modeland serialnumber． Write down yourloader modeL，loader serialnumber，and englne Serialnumberin the

WRITEDOWNYOURLOADERDATEHERE −53−

coIumnonpage54．

Memo

WRITE DOWN YOUR LOADER DATA HERE LOADER MODEL LOADER SERIAL NO． ENGINE SERIAL NO． LOADER NO． SUPERVISER，S NAME DATE OF PURCHASE

DEALER，S NAME WORKSHOP，S NAME PHONE

ー54−

No．0W−617BE lSSUED：FEBRUARY，1998 REVISED：MARCH，1998

TOYOUMRANKICO，LTD TRADING OFFICE：

TELEX：J−23991TCMTOK Allrightsreserved

98，3F，〜

15−5，Nishi−Shimbashil−Chome，Minato−ku，TokyolO5，Japan FAX：Japan3−35918152

OT−1003030（TA−026）PrintedinJapan

TCJmTOYOUMFnNKIC0．，LTD．