TCM E804-2 E806-2 Wheel Loader Operation & Maintenance Manual OW-601-MAE - PDF DOWNLOAD

No．OW−601−MAE

Tn⑧

⑨『E風雲［F］⑨凹＆ 二二三二＝＝：こ三ニ3≡二二三＿エニ三二

⑳⑳ 匠一匡

WHEEL．L．OADt：R ⑳嘲≡＿匿

⑳昼＿逗

A

lti＄theresponsibilityoftheOperator＆Supervisortoreadandunderstandthis manual． Protecttheearthandbekindtoyour10ader．

TCMCORPORAT．ON

Introduction ReadthismanuaIcarefullytolearnhowtooperateandserviceyourmachinecorrectly・ FailuretodosocancauseinpersonalIn）uryOrequlPmentdamage・ Thismanualispartofyourmachineandshouldremainwithmachinewhenyousellyourmachine・

Replace this manualwhen damaged・Contact yourTCM dealer orTCM to obtain replacement of thi manual． Thismanualcontains

SAFETY

SAFETY

，

OPERATlON

and

MAINTANANCE

．

explainbasicprecautionsforsafetylnOPerationandmaintenance・

OPERATlON

explainbasicmachineoperation・

MA］NTENANCE explainlubrication，jnspectionandmaintenanceofmachine・ Right−handandLeft−handsidesaredeterminedbyfac■ngindirectionofforwardtravel・

WhenuslngmaChinewithoptionalequlPment，readseparatemanuaIforrespectiveoptionalequlPment・

Carele＄SOPerationofmachinemayresultinaccidentleadingtoinjuryordeath・

Readthismanualcarefullytolearnhowtooperateandserviceyourmachine・ Keepthismanualnearmachineatalltimes，andhavepeoplewhooperatemachinereadmanual repeatedly． WhenthismanuaJis10StOrdamaged，rePlaceit． 1fyouse

machine，besuretoremainthismanualwithmachine・

CONTENTS 0

●

0

2

0

3

0

3

●

0

3

0

3

0

4

0

8

■

2．DirectionofMachine

1

Safety Signs 1．Safety 3．Break−in

−

4．PrecautjonswithRespecttoAttachments 5．Ca［iforniaProposition65Warnlng

−

6．SafetySigns

−

Failure Notice

■ ■

SAFETY lntroduction

Safety Operation l．BasicUnderstanding

2．PrepareforSafeOperation 3．BeforeStartingEngine 4，AfterStartingEnglne 5．SafetyOperation 6，SnowCondition

7．AfterOperation

8．Transporting 9．1bwlng Safety Maintenance 1．BasicUnderstanding 2．Before Maintenance 3．Maintenance 4．AfterMaintenance

3 9 3 5 8 9

■

6 7

− − − ■

HandlingofQuickCoupler

1 6

2 2

Long−T岳rmStorage

■

2 2

Transporting

5

2 2

Tire Maintenance Seat Belt

●

2 2

Servicing Batteries OperationinColdWeather

−

2 2

OperatingProcedures……………‥t

−

Engine Operation

Operating Machine

2 2

Cab Operation

2

Opetator sStation

■

NamesofComponents

1 2 2 3 3 4 4 5 5 5 5 6 6

OPERAT10N

■ − ■

CONTENTS MAINTENANCE Maintenance

Periodical Peplacement of Safety Parts Fuel，WaterandLubricantsSelectionandCapacities MaintenanceChan

PeriodicaIMaintenance／Daily PeriodicaIMaintenance／100HoursorlMonth PeriodicalMaintenance／250Hoursor3Months PeriodicalMaintenance／500Hoursor6

PeriodicalMaintenance／／1000Hoursor12 Maintenance／WhenRequired

AdjustmentofEachPart Troubleshooting

Specifications

Safety Signs Mostaccidentsduring machineoperationareattributabletonegllgenCeOfbasicsafetyrulesandwarnJngS． SuchaccidentscanbeavoidedbyexercislngSufficientcareinadvance．

Wrongoperation，lubrication，OrmaintenancemaycauseanaccidentleadingtolnJuryOrdeath．Care

readandthoroughlyunderstandsafetyprecautionsandwarnJngeXPJainedinthismanuaIbeforeoperating，

Jubricating，Ormaintain［ngmaChine． SafetyslgnSarea＃ixedtomachinetopreventaccidentsthatleadtopersona＝nJuryOrdeath．Careful

andcompletelyunderstandpreventivemethodsandcautionswrittenon SafetyslgnS．When SafetyslgnS havecomeofforwhentheyaredamaged，rePJacewithnewones．

SafetymessagesonsafetyslgnSinthismanualandonmachjneareclassifiedasfol10WS．

窃marksareshownonpicturesthatdepictdangerousworkproceduresorsituations． Picturesareusedtodirectattentiontotext，nOtrePreSentingalldetailsoftext．SafetyslgnSShowninmanua

0raffixedtomachinedonotexpLainallconceivableprecautions．

0−1

Safety Signs

1．Safety Keepsafetyinmindata‖timesduringoperationandmaintenance，andpaytheclosestattention・ Basicsafetyprecautionsaresummarizedin SAFETY atbeginn．ngofthismanual・

obse，VePreCautionswith▲markintextinordertoensuresafety，becausetheyareespeciallyimponant forsafety． Usethismachinepnmarllyforoperationsspecifiedbelow・ （See OperationProcedures −） ・Leve‖ngtheground ・Loadjng

● Excavating Precautionswithrespecttooperation，inspection，maintenance，andsafetyshowninthismanualarerelated

OnLytotheoperationofmachineforspecifiedworks・Whenus．ngmachineforpurposesotherthan

SPeCifiedinthismanual，enSureSafetybyyourself，

2．DirectionofMachine Front，rear，right，andleftshowninthismanualarethosewhenviewedfromoperator F「ont

†

l＋Right

L統一■

−▼Rear 0−2

sseat・

Safety Signs

3．Break−in

NewmachinesaresufficientlylnSPeCtedbeforeshipment．Roughoperationinbreak−inperiodwillha

deteriorationofperformance．AvoidroughoperationwhilefirstlOOhours（indicatedbyhourmeter）・ Breakinmachinewhilepaylngattentiontofol10Wlng： ・Warmqupenglnefor5minutesafterstartjng・ ・Avoidhigh−SPeedoperationoroperationunderheavyload・

・Avoidabruptstartingandaccelerationorunnecessarysuddenstopplngandturmng・

4．PrecautjonsWithRespecttoAttachments When operating machine equlPPed with optionaIattachments，readinstruction manualfor respective attachments．

DonotuseattachmentsthatarenotapprovedbyyourTCMdealer・Useofunapprovedattachmentswi Onlyposesafetyproblemsbutexerciseadverseeffectsonoperationandlifeofmachine・ Wewi

nottake responsibiLityforaccidentsthatIedtolnJury，death，Ordamageto machineduetous

unapprovedattachments．

5．CaliforniaProposition65Warning DieselengIneeXhaustandsomeofitsconstituentsareknowntoStateofCaliforniatocausecancer，birth defectsandotherreproductiveharm．

0−3

Safety Signs

6．SafetySigns Keepsafetys■gnSingoodconditions・ReplacemisslngOrdamagedsafetysIgnSWithnewones・

Ordernewsafetys．gnsfromtheTCM deaIer，uS■ngthenumberatthebottomontheslgn・Adhereasafety Slgninthesameplaceasbefore・

Thereareothersinadditiontothefollow■ngSafetys■gnS・Treattheminthesamewayasthoseshownbelow・

METER PANEL, RH 0020

l．DONOTOPERATETHISNACN［NE UNTILFtEADANDUNDERSTOODOFIER・ ATORSl肌MUAL． 2．PLACEDIRECT10NAL SELECTOR LEV【R［N

NEUTFtALPOSmONANDENGAGEPAFtKING

8RJ此【8【FOR【S≠RT【NG鵬【．

4237437

0130 ENGJNE START AND STOP PROCEDURE START AND WARM UP −DEPRESS ACCELERATOR PEDAL しIGHTしY AND RUN THE ENGJNE WITH NO LOAD AT MIDRANG【 SP亡ED FOR ABOUT 5MINUTES． STOPPING−RUN TH亡 ENGINE AT しOWJOuNG SPEEt）FOR ABOUT 5MINUTES TO ALLOWIT TO GRADUALしY COOL DOWN． RETURN STAFmNG SWJTCH TO THE OFF POSJTJON ANDREMOVE THE K亡Y ユユ馳7ト22130

METER PANEL、L卜隻

0140

0−4

0140

Safety Signs

0030

FUELTANK

0040

0ルTANK

NOTIC【 US【R【COl川【ND【D

出

HYDRAULICOILONⅢ （R【托RTOOP【附OR■S仙HUAL） 423T141

0160 0160

0050

D01Ylt 仙川d on 01Ⅶl●l●pln 〝●■蜘tレ■事血∩■n01n●11 1叩lわ康一m†α声■納爪 Ih■ ■■■ ナIw n■lさ⊂h√l●■lw11モー 血〜hO 亡■∩ 加 t一昨d 仰 血∩ ■叩・l●†l鵬 M山 一U■● ●∨●−yOn■ 一暮 Cl…10† 爪∝血血■b扉び■さ加巾■●，101∩●α no▼l¶g ヨt●■「川g ★h●●lb●C8几‖H ■†■亡h■M n喩爛＝姐P山一●d

▲M艦h bcヽh8 b■′ btIw●●nl■○【t ydltα h叩 血亡 ■P8rlo¶巾l叩 ■■「Vl⊂● ★Wk n●8■ 亡帥一即dlluC川ne。01 b】ll■呵l巾■Ch叫 Orl「●n書lゆ仙∩9 ロ1■叫hF ヽ輌叫 〔k†か● 恥■■ぃや一 b● 与∬t 加h■叩 bal11dlaCO巾∩モCt桝l引用抑叩岬y p■叩dlo FOta■∩叩○ 如†払

0−5

Safety Signs

0100

FRONTFRAME olOO

0070

ENGINE R00M

0120

METER PANEL、UNDER

DO NOT USE AUTOMOTIVE TYPE BRAKE FLUJD． USE ONLY TORQUE CONVERTOR OIL SAE5W． さ58876−22120

0150

ENGINE R00M

Safety Signs

ENGINE ROOM

0080

DANGEREXPLOSNEGASES ∬Odl山tPWI相即胱触胴川両h■F叩γin■飢椚血＝仙‖血前叩．

KEEPVENTCAPSTIGHTAND LEVEL

PQ［SO

．

KEEPOUTOFREACHOFCHILDREN

1100

0060

AXLE、FRONT

N O TIC【 USE RECOMMENDED AXLE OIL ONLY （R【F【R TOOP【RATOR，S HANUAい

4237444

0−7

lnformyourauthorizeddealerofmachineNo・，englneNo・，andhourindicated byhourmeterwh

PlaclngOrdersforpartsandnotifyingfailure・ MachineNo．andenglneNo．areshownontheservicewarranty・ Referto

MeterPaneI

forthehourImeter．

MachinenumberisinscribedonthecompanynamepLateandmachinebody・

■MachineNo． Model

Companynameplate（SerialNo・）

lnscriptiononmachinebody

E804−2

★HFK4ElOOKOOO00000★

F36−00000

E806・2

★HFK4E300LOOO00000★

F37−00000

0−8

FailureNotic

■EngineNo．JnscribedPo＄ition ● E804−2

D1503−000000

● E806・2

D1503−000000

0−9

SAFETY

Introduction ThischaptersummarizesbasicpointstonoticeconcernlngWheelleaderoperationanditsin＄PeCtion

andmaintenanceprocedure・Thischapteri］）ustratesspecificexamplesyoumayencounteriny daiJyworksothatyouwi［Ihaveample knowledgeofdangerand safety・You should understand

PurPOSe Of operation and have knowledge about precautions regarding operationa］procedures dangerousplacesinworkarea，etC・Therefore，yOuShouldexamineabovematterstogetherwith

SuPerVi＄OrandCO−WOrkerstoensuresafetyoperation・Keytosafetyoperationisyourresponsibility PIease readthis chaptercarefu yln Ordertothoroughly understand ba＄ic precautionsto prev accidentresuJting［nInJuryOrdeath．

1−1

SafetyOperation 1. Basic Understanding POperatingQualificatjon A owonlyauthorizedandqualifiedpersonstooperate thismachine．

■ReadandUnderstandOperatingManua［ Do not operate this machine until you read and

understandinstructionsin Operation＆Maintenance Manual，

Learn how to operate machine and how to use COntrOIsproperly．

JFol10WSafetylnstructions Carefullyreada＝safetymessagesinthismanualand

OnyOurmaChine safetyslgnS．KeepsafetysIgnSin goodcondition，Replacemiss．ngordamagedsafety

SlgnS・Be sure new equlPment COmPOnentS and repalr PartS include current safety s．gns・

Replacement safety slgnS are aVailable from your TCMdea（er．

■OverworkandDrunkOperating Prohibited You should condition yourself for operating machine

PrOPerly． Avoid overworks，liquors，drugs and any medication

Whichcausesdrowsiness．

Basic Understanding

■DonotWearLoose−FittingClothing Do notwearloose−fittingc10thing，anyaCCeSSOryand

neckties which are apt to become caught on or entangledinequlPment．

■WearProtectiveC10thing Wearhard hat，Safetyglasses，Safetyshoes，WOrking

gIovesandothersafetyequlPment，aSrequiredbyjob COnditions．

■PrepareSafeguardEquipment Prepare first aid kit and fire extinguisher for emergencies． ・Knowhowtousefirstaidkitandfireextinguisher． ・Checklocationoffirstaidandfireextinguisher．

・Keep emergency numbersfordoctor，ambulance SerVice，hospitaland fire department near your Phone．

）LearnThoroughly RuIes Learn thoroughly Rules thatshould be observed at

WOrksite．1tisresponsibilityofoperatortoknowwhat SPeCific requJrementS，PreCautions and work area hazardsexist，andtodiscussthesewithhisforemanor SuPerVisor．

1−3

Basic Understanding

■LearnHardSigna］s Learnhandsignalstobeusedonjob． Do not begin operatjon unti］sIgnals are cIearly understood．

Prior to starting operation，discuss thoroughly with yourslgnalpersonanddetermineworkingpositionand Slgnalsystem． Fixfirmly LnyOurmemOrymeanlng Ofa‖fJags，SlgnS and markingssothatyouunderstandthem atglance underanycircumstances．

JSetUpCorrectWorkPJan Fu

y understand performances of machine and

OPeratemaChineinmannersuitableforfield． Donotexceedperformancesofmachine．

■CheckConditionofWorkSjte Priortostartingoperation，Checkconditionsofground COnfigurationandgeologlCalfeaturesofworksiteand approach roads．1nstallsafety facilities to places Where machine may rol10VerOrCaVe−ins may occur anddonotenterdangerousarea．

■ln＄PeCtionMachineDaily lnspect your machine carefuIly each day before you Startit．

Do not operate machine unti［corrective measures

havebeenclearedbyquaIifiedpersonneL． （See PeriodicMaintenance／Daily ．）

1−4

Basic Understanding

■U＄eHandrail＄andStepsforGettingOn andOffMachine Ybumustwaituntilmachinefullystopsbeforegetting Off．1tis dangerous to get o什when machineis movlng eVenimmediateLy before stopp［ng・Never JumPOnOrOff．

Whenyougetoffmachine，alwaysmaintainthreepoint COntaCtWithstepsandhandrailsandfacemachine・ Be carefulofslipperyconditions on platforms，StePS， handrailsandongroundwhenleavlngmaChine・

■ToPreventRoI］ing，AIway＄MakeSure

MachineisProperlySecuredBefore LeavlngOperator

sSeat

・Selectlevelsurface when possible to park machine．

・MoveSpeedShifttoNEUTRAL・

Apply parking brake.e. ・Lowerbuckettoground． ● Stopenglne．

・MovehydrauIiccontroIJeverstorelievepressure・ ・Set a controllevers to hold position and apply eachlever10Ck．

・Remove starting switch key so that prevent unauthorizedstartingormovlngmaChine・ ・FirmlypLacechocksagalnSttirestopreventro lng， especiaIlyifparkedonslope・

・lnstalla‖vandalismprotectionlocksandcovers・

1−5

Basic Understanding

■DieselEngineExhaust lMPORTANT CALIFORNIA

Proposition65Warnlng DieselengIne eXhaust and some ofits COnStituents are known to State of Ca］ifornia to cause cancer，birth defects，and other

reproductiveharm．

Remodeling Prohibiteded When remodelingis necessary，COntaCt yOur TCM dealer．Accident resuJtinginlnJury Or death and failure of product due to remodeling without our Permissjonareoutofscopeofourresponsibility．

JICautionofHEADGUARDandROPS lnfield where stonesmayfaII，installHEAD GUARD． Further，in field where machine may turn sideways， use Ro Over Protective Structure（ROPS）and seat belt．

Makece代ainallpartsarereinstalledcorrectlyifROPS

is100Sened or removed for any reason．Tighten mountingboltstospecifications． Protection o什ered byROPSw‖beimpairedif ROPS

is subjected tostructuraldamage，isinvoLvedin turn OVerincident，Orisin any way altered by welding， bending，drifting，OrCutting．Damaged ROPS should be replaced，nOt reuSed．1f you repalr，COntaCt yOur TCMdealerinadvance．

1−6

PrepareforSafeOperatjon

2．PrepareforSafeOperation r BeCarefu10fBuriedMatters （WaterLines，Ga＄Lines，etC・）

BeforeworkinglnVicinityofgaslinesorwaterlines； alwayscontactownersofgasIinesorwaterlines before beginning work.

Determine）Ointlywhatspecificprecautionsmustbe takentoinsuresafety．

■OffLimitstoWorkSite Check that there is no people other than signal PerSOn Or Obstacles within work area before

OFF LtMITS

OPeration・ Post OFF uMITS slgnboard to PreVenttreSPaSSlng・

向 JOb＄erVeA］lowabIeWaterDepth When operating machine in water or fording StreamS，knowwaterdepth，grOund condition and Ve10Cityofwaterinadvance・

Donottakemachineinwaterexceedjngal10Wable depth． （See A］［owableWaterDepth ・）

P UseApplyLeverLock＄ Whenyougetonandoffmachinefromright−hand

Side，takecarenottotouchcontrollevers．Control levers could be accidenta

y moved and cause

damage or accident.

1−7

PrepareforSafeOperation

■KeepCleanEngineArea lnspect inside of engine room and remove any deadleavesorpaperwaste．

DeadleavesorpapersarehighlyinfJammableand CanCauSefires．

qlnspectionofOil，Fuel，andWater Leakage Check ground on which machine was parked for leakageofoil，fuel，OrWater．1fleakageisfound， repa［rleakingsectionandwipeo什dirt．

■HowtoU＄eFireExtingujsher Thereexjstspossibilityoffirealways． Youmustbefullyawareofextinguishertouseand itslocationandusemethodaIways． When you have used fire extinguisher，rePlaceit Withnewoneorchargefire−eXtinguishingagent．

■ParkjnSafePlace ParkmachineinsafeplaceorspecifiedpJace．Do not park machine in place where there are flammableobjects，SuChas，fuel，［ubricants，PaPer anddrygrass．

1−8

PrepareforSafeOperation

■KeepCleanOperatorCompartment＄ KeepoperatorareafLoorfreeoftrash，mudorIoose Objects．

WhentooIsandpartsarescattered，theymayJam COnt「OtS．

DonotgetonyourmaChineoroperateitwithwet OrgreaSyhandsorslipperyshoes・

Wipeoffthoroughlyanygrease・Oi10rmudonf100r・ steps，handrail，COntrOllevers or pedals・AIso，

keepshoesotesfreeofoilasthiscausesslipptng， resulting in accident.

T ReadandObeySafetySigns Keep safety slgnSin good condition・Rep］ace misslngOrdamagedsafetyslgnS・

Safety s．gns attached to machine provide PreCautionsforus．ngmachine・

■CheckSafetyEquipment ChecksafetydevicesequlPPedonmachinebefore starting englne tO enSure COrreCt OPeration of machine．

● Check alIsafety guards and covers are mountedcorrectly・Repairbreakageortighten 100SeOrfallenbolts，ifany・

● Check allsafety guards and covers are mountedcorrectLy．Repairbreakageortighten 100SeOrfal］enbolts，ifany．

Check all lever locks are in position andnd functioningproperly・

● Donotremovesafetydevices・ （See Walk・Aroundlnspection ・）

1−9

BeforeStartingEngine

3．BeforeStartingEngine lLSafetyCheckofAroundmachine Makesure no personisworking undermachineorin invisible place from operator s seat before starting englneOrStanStOmOVemaChine・

Warnpeoplewhenmachinestanstomove・

T BeCarefu10f CAUT（ON Tag lf

CAUT10N

tagisattachedtodoor，COntrOlleveror

Steenng Wheel，do not start englne Or do not move COntrOllevers．

lL G00dVisibility Clean wjndshield，Windows and mirrors before you Start，tOPrOVidegoodvisibi［jty．

Secure windows and doors in either open or shut POSition．

■GoodRearVi＄ibiLity

Adjust sideview mirrors and room mirror for proper Sideview． 1fmirrorisbroken，rePlaceit．

1−10

BeforeStartingEngine

4CheckSteeringFrameLockingBar Checksteenngframe暮ockingbarisincarryposition・ Lockedmachinecannotbesteered． （See SafetyBar ．）

）AreLightsandHornFunctioning？ Operatelightswitchalllightsandlightsininstruments forcorrectlighting，aSWeJlasfordirtand damageto Check．Check that horn and back buzzer，SOund

COrreCtly．

JAdjustSeatforEasyOperation Adjust seat so that fuIlbrake pedaltravelcan be ObtainedwithoperatorlsbackagalnStSeatback．

WhenmovlngmaChinebackward，yOuareaPttOtake an attitude of twisting body so as to keep watching backward．Then，adjustpositionofseatsoasto be

abletosecurelydepressbrakepedaI． Donotadjustoperator■sseatwhilemachineismovlng： SeatCOuldmovesuddenly，CauSrng10SSOfcontrol． （See Operator sSeat ．）

■MoveControLLeverstoNeutralPosition Check controlleversisin Parkingbrakeisapplied・

NEUTRAL

position and

1−11

BeforeStartingEngjne

■StartingEngineOnlyfromOperator，s Seat Do not start eng．ne by shoning across sta什er

termjnaJs． Neverstart eng■ne WhiIestanding on ground．Start englne Only from operator，s seat，With Speed Shift

leverinneutralandparkingbrakeengaged， Soundhorntoalertpersonsnearby・

Do not operate machineif start cranks eng．newith SpeedShiftleverinforwardorreverseposition．

JBewareofExhaustFume＄ Startandoperateenglneinwe‖ventilatedareaon．y・

lnenc10Sedarea，VenteXhausttooutside．

EnglneeXhaustfumescancausesicknessordeath． Preventasphyxiation．

1−12

AfterStartingEngine

4．AfterStartingEnglne

■SafetyCheckofAround Make sure that there are no persons or obstacIes

aroundmachine・UsesJgnalpersonwhenbackingup ifviewisobstructed．Signalbysoundingyourhorn．

Warn peop［eon machinepassageand movethemto Safetyarea．

lrNeverCarryPassengers Ybur machineis materialhandling device．Never CarryPaSSengerS・

JWarming−uP Warm up engine instead of operating machine immediatelyafterstartingenglne． Afterwarm−uP，OPeratehydrauliccontroJleversseveral timestocheckconditionoflifting，lowerIng，andtilting

OPerationofliftarmandbucket．Checkthatworking equlPmentanditsoperatingconditionarenormal．

■TrialRunbeforeOperation Operate machine in open area and check that transmission，brakes，aCCelerator，and steerlng are

OPeratingproperly． Donotoperatemachineifdefectisdetected． Repairanydefectbeforeoperation．

1−13

Safety Operation

5．SafetyOperation ■OperateCarefullyatNightEspecia［ly You are very easy to make mistakes in assuming distance and height of objects and ground at night・

Carefully operate machine at speed suitable to i‖umination．

Besuretoarrangeadequatelightingsystem・

■StopWorkWhenVisibilityisPoor lfvisibility［Sreducedbysmoke，fogordust，StOPWOrk andwaituntiIyougetclearvisibility・

lIDonotApproaghHigh−TensionCable Electrical shock may result when you approach high−tenSioncable．Strict［yobservefo Sitenearhigh−tenSioncable・

owlngOnWOrk

● VVearrubber−SOledshoes．

● Keepsafedistancebetweenmachineandcable・ ・StationslgnalpersonwhowiHglVeWarnlngWhen machineapproachescableexcessive］y・

■DonotApproachDangerousSpot Whenyouoperatemachineon roadshoulderorina Place wherelandslide may occur，take necessary Safetymeasures，aSSlgnSlgnalpersonandfol10Whis instructions

1−14

Safety Operation

TOperateMachineOnlyOperator ＄Seat AIwayssitinoperator

sseatwhenoperatingmachine・

Do not operate any controllever while englneis StOPPlng

■DonotA owPeopletoApproach Peoplewi bein dangeron worksite．Do nota‖ow anypersonotherthanguidetoenterworksite・

■ProvideProtection＄Workers Donotallowpersontoapproachoperatingmachine・ Providenecessaryprotectionsforworkers．

Lf necessaryaskanotherperson to directand watch dangers．

〜SafetyofOtherVehiclesandPedestrian＄ When operating machine on road，take measuresto

PrOteCt Pedestrians and passlng Vehicles from accident，SuCh as，aSSigning signalperson（S）or insta

ing barrier．Signalperson must bein direct

COmmunicatjonwithoperator，andoperatormustwork C10Seattentiontoslgnals．

1−15

Safety Operation

■SafetyCheckonChangingDirection When attempting to change forward and reverse directions，make sure of safetyin direction oftravel．

BeparticularlycarefuItocheckthatrearisclearbefore backingmachine．

T WatchOutforWorkers Operate machine paying special attention to persons in direction of traveland around machine．1f

necessary，SOundhornforwarnJngOfdanger．

T NeverLiftLoadOverAnyone Neverlift10ad overanyone ora］10WanyOnetOStand beneath raisedbucket．

Do not allow workers enterlng SurrOunding area of WOrkingequlPment．

q NeverLetAnybodyinorNearArticulated Area Never allow anybody to enter articulated area of Chassiswhenmachineisturnlng，Othen〃iseserjousor fatalcrushinglnJurieswi［lresult．

1−16

Safety Operation

■ObserveTraficRuIesofWorkSite Forpreventionofaccidentduetocontactwithvehicles， thoroughly understand traffic rules on work site in advance and follow signs and instructions of signai PerSOn．Loadedvehiclescannotstoplmmediately，SO yieldwaytothemata‖times・

4KeepSafeDi＄tanCefromOther＄ AIwayskeepmachineundercontrolandsafedistance from others．Never pass another vehicle・Use

accessory lights and devices to warn operators of Othervehicles．

T PayAttentiontoSurrounding lnclose quarters，Carefu

ytrave10rSteermaChineat

low speed paying special attention to safety around machine．

■LevelWorkSite Levelworksiteutilizlngidletime． Smooth surfaceincreasesworkefficiencyand makes machineoperationeasy．1fworksiteisverysandyor dusty，SPrink［ewateroverground before working on Site．

1−17

Safety Operation

■U＄eOfMachineforOperationsOther ThanSpecifiedPurpo＄e＄isProhibited． 1．Neverusebucketforworkplatform．

2．Neverusemachineascrane．

ThismachineisnotequlPPedwith hoistorsafety device，SOthereisriskoffa

ingordropofhoisted

10adduringcraneoperation．

3，Neverusemachineasbatteringram．

BesidesdamaglngmaChine，itcancausepersonal injuⅣ．

TNeverExceedRatedCapacity AIways be aware of operating capacity of machjne． Usingmachinetodoworkbeyonditscapacitywi［lnot Only damage machine，but may even cause unexpectedaccidents．

1−18

Safety Operation

■KeepWorkingEquipmentatSafety HeightWhileTraveIing Carry load with bucket fully tilted back and lowered approx．40cm（16in）abovegroundLevel・ DonotcarryloadwithbucketraisedexcessiveIy・

T DonotStopEngineWhileTraveling When englne StOPS While travellng，POWer Steerlng device wi not operate to resultin excessiveIy hard turmngofsteerlngWheel・ Thisisdangerous，SOaPPlybrake，10Werbucketand applyparkingbrake・WhenenglneStOPSaCCidenta y・

■TemporaryStopMachinelfVisibilityis Poor

ln place where visibilityis obstructed，SuCh as entranceorexit，decreasespeedandstopmachine，if necessary，SOundhorntowarn， Asksignalpersontodirectandwatchdangers・

■Fo］10WSignaJPer＄On AIways use slgnalperson when operator Obstructedinanyway・

s viewis

Operatorsha respondtooperatingslgnaIsonlyfrom appointedsignalperson，butshal［obeystopslgnalat anytimefromanybody・

1−19

Safety Operation

■DonotKeepYourFootonBrakePeda］ Unnece＄＄arilyWhileOperation．

Do not keep your foot on brake pedalunIessitis neCeSSary・

When youroperate machinewith yourfoot on brake Pedal，brakewillbe overheated，nOtWOrkingproperly

Whennecessary．

■AvoidRoughOperation High−SPeedtravellng，Suddenstarling，turnlng，braking andjig−ZagmOVementaredangerous．

AIwayskeepmachineundercontrol． 0peratecontroIssmoothlyands10Wly． Machine mayturn overjfitisoperated roughlywhjle bucketisatraisedposition．

）ObserveSpeedLimitandAvoidSudden Stop＄ Observeworkprocedureandspeedsuitedtosituation Ofoperation． Considering relation between traveling speed and brakingdistance，alwaystrytoapplybrakeearly・ （See StoppingMachine ．）

■Depre＄SBrakePedaltoStop Bucket should not be used as a brake except in emergenCy・

DonotuseparkingbrakewhiletraveIingasbrake．

1−20

Safety Operation

t EnsureCombinedWeightofMachineand LoadDonotExceedOperatingArea lnvestigate travelroute for road width and overpass・ Checkanybridgesforweightlimits・

Ensure combined weight of machine and load does notexceedcapacityofp［annedoperatingarea．

LWhenPassingThroughTunneIorunder Elevated Structure Contact accident will result when machine passes throughtunnelorunderelevated structurecarelessly・ Checkthatheightandwidthofmachineiswithinlimit・

Know Working Areaea When operating machineinside buiLding，know what Clearance you willencounter：OVerhead，doorways， aisles，etC．and also，Weightlimitations offloors and ramPS・

■DonotForgetVentiLationforlndoor Operation lfyou mustoperate machinein building，be positive thereisadequateventilation．Eitheruseexhaustpipe extensiontoremoveexhaustfumesoropendoorsand Windowstobringenoughoutsjdeairintoarea． Exhaustgasisdangerous，andcanleadtodeath・

1−21

Safety Operation

■AvoidSuddenChangeofDriectionor Speed Sudden change of speed applies shockto machine， exercislng adverse e輝ect onlife of machine．S10W

down speed with brake before changlng traVeling direction．

■AvoidSuddenSteering Donotchangetrave‖ngJanesuddenlysincemachine mayturn over．EspeciaJIy，When machinetravels on

SLope or bumpy area，mOVeit s10Wly and do not Changepassagesuddenly． Avoid sudden steenng while travelling or boomis raisedhigh．

■CarefuJOperatingonBumpySurface Avoid over（urn orJoss of steenng when traveling bumpysurface． S10Wdownformaximumsafety．

■BeCarefu10nS［ippySurface Tireswilleasllysliponsnowy，frozenroad，ands［ope， SOaVOidsuddenbraking，Starting，andturnlng．

1−22

Safety Operation

■TravelSquaretoS［ope When work on slope，mOVe maChinein direction SquaretOSlope． CrosslngSlopediagona yorparalIelybearsdangerof turnlngOVerOrSideslipplng・ When traveIon s10Pe，keep bucket height20−30cm （8−12inch）fromground・

（See Downhi

Precaution for Trave］ing Uphi

and

．）

t AvoidTraver＄e Avoidtraversewheneverpossible．Dangeroftipplng and／OrturnOVerisalwayspresent．

WhenyoumustturnmachineonsJope，Selectaspot Of gentle s10Pe and firm ground and move machine CarefullyafterlowenngworkingequlPment・

■SelectProperGearShiftonUphi and Downhi Stopmachinebeforeapproachtouph‖，andselectlow

gearspeedsuitabLeforslope・Donotchangegearon Slope．Use englne brakes on downhi and travel machine slowly．When speedexceeds properrange

Ofselectedgearspeed，aPPlybraketo10WerSPeedso thateng［neW川notoverrun・

WhenbucketisLoaded，gOuPlnfoTWardtravelandgo downinreversetraveI．

1−23

Safety Operation

■OperateCarefu yandS10WlyWhen BucketisFullyLoaded When bucketis fulHoaded，OPerate maChine sIowly． Suddenstopplng，Startingandsteerlngaredangerous．

Especially，OPerate maChine carefuIly when working equlPmentisraised．

JKeepYourBa［ance KeepbaLanceofmachine． When machineislikely to tjp forward，10Wer bucket COmPOSedlytokeepyourbalance．

T NeverUseFLOATpo＄ition Do not stop or lower work equipment suddenly machine tip over wiLlresult．EspeciaIly bucketis loaded，OPerateWOrkequlPmentCarefully．

Whenlowerlngloaded bucket，Place controlleverin LOWERposition． NeveroperateitwithleverinFLOATposition． FLOATposjtionisdangerousbecauseIowerlngSPeed CannOtbecontro［led．

lL DonotHitwithBucket Whenloadingtrucksorhoppers，becarefulnotto hit truckorhopperwithmachineorbucket． Nevermove10adovertruckcab．

1−24

Safety Operation

■BeCarefu10fFallofUnstableLoad When handling round or cylindricaIobjects，Piled Plates，andotherunstableobjects，theymayfalIonto OPeratOr■s seat sidein case bucketis raised high， resultingln SeriouslnJury Or death・When handling

unstableobjects，eXerCisecaresothatbucketwillnot beraisedexcessiveJyortiltedexcessivelybackward・

r PayAttentiontoWindDirection Entryofsoilordustintoeyescausesan unexpected accident．Payattentiontowinddirection・ WhenJoading／un10ading，be sure to position bucket

leewardsoastoavoiddustblowlngOntOyOu．

■AvoidOne−SidedLoad Load bucket at center． Avoid one−Sided［oading．

Whensurfaceisrough，drivemachinecarefu tokeeploadevenlylnStabiLizedstate．

ysoas

■StaySafeDistancefromSljdeAreas Payattention toloosenlng Of ground on cliffor road Shoulderand do not approach such spot careLessly・

Make sure footing is firm enough to avoid cave in.

Machine may turn over because of landslide or dropplngOfwhee［．

1−25

Safety Operation

r DiggingatHighSpeedCausesAccdent Neverdigglng at high speed，it can cause personaL lnJuryOrmaChinedamage・

rAvoidDiggingorLoadinginTurning State

Nevertiltbucketbacktodigmateriarwhenmachineis articulated，itwiIIresultmachineisunstabIe． （See Excavating ・）

■AvoidOneSideofBucketforDigging WhendigglnggrOundwithbucket，donotapplyforce

OnIy to one side of bucket・lt can cause work equlPmentdamage・ （See Excavating ・）

■DiggingOverhangingBanksisProhibited Digging near overhanging banks is very dangerous OPeration． Wholemasscanbecomeunstableandcavein．

Safety Operation

l［AvoidExcessiveDownPressureon Bucket Neveroperatewithfrontwheelsraisedtopreventloss Oftraction and，further，OVer10ad may be affect drive train．

■AvoidSpinningYourWheels lnexcavatingandLoadingoperations，donotsplntires・ Tirelifemaybeshonenedandhighmaintenancecost Willresult．

SpinnlngCanCOnVertSmOOthareaintorutsthattendto tipmachine．Keepworkareaassmoothaspossible・

■BeCarefuIWhenDroppingLoadatCLiff ToporReachingSIopeTop Loaddecreasesandspeedincreasesimmediately． When dropplng Offload soilat cliff top，S10W down travelspeed，Staysafedistancefromedgeofcliffs・

lP CheckSafetyofP］aceWhereLoadis Dumped WhendumplngSOi10rrOCksfromheight，makesureof Safetyofplacewherethesematerialsaredumped・

1−27

Safety Operation

4DonotEnterSoftGround Exercisecaresothatmachinewi notgetstuckinsoft ground・Avoidfrequentsteer．ngonsoftground・and

donottrave10nSameSurfacerepeatedly．

■RepairAnyDefectivePartlmediately When failure occurs while operation，rePOnit

immediately to your foreman and do not operate machinebeforerepalr．1fanywarnlnglightcomeon，

movemachinetoopenareaandcheckit，

L EvenSma DefectCau＄eSaMajor Damage lf you notice even smalldefect，rePOrtit to your foreman．

JHandlingofDisabledMachine lf machine becomes disabled，itis recommended thatrepa■rSbemadeattheworksite・［frepa■rSCannOt

beaccompLishedattheworksite，itisrecommended that a transport vehicle be used to transport the machinetoarepalrWOrkshop・

1−28

Snow Condition

6．SnowCondition IL AttachTireChainsBeforeStarting Snow−RemovlngWork

Whenyouoperatemachineonsnow，attaChtirechains OruSemaChinewithsnowtires．

■PayAttentiontoRoadShoulderand Structure＄ Whenyouremovesnowonroad，Payattentiontoroad Shoulder and structures since they are covered with SnOW．

■BeCarefu10fSideSlipping Machine tends to slip sideway even on slight sJope While snow remove． Avoid operating machine beyonditscapacityoroverspeeding・

P AvoidSuddenBraking Neverapp］ysudden brakingon snowyroad・Thisis especial］y−mPOrtantOnSlopesincecontrolofmachine is10St．

LowerworkingequlPmenttOgrOundtostopmachine・

1−29

After Operation

7．AfterOperation Parking Machinene Selectfirmgroundforparking． Machineparkedons10Pemaydriftbyitsownweight． 1fmachinehastobeparkedonsIope，Parkitatright

angJestos10Peandchocktjrestopreventmovement． 1f bucket can be pushedinto ground，do so when Parking． （See ParkingMachjne ）

■PlaceClearSignsWhenParkingon Street lfyou must park machine on street，uSe aPPrOPriate flags，barriers，flaresandwarn■ngS．gnaIsasrequired．

Be sure that machineis parkedin position of not disturbingothervehiclesandpedestrians．

■CheckSafetyWhenYouLeaveMachine ● MoveSpeedShiftlevertoNEUTRAL． ● Applyparkingbrake． ● Lowerbuckettoground． ● Stopenglne．

● Move hydrauliccontrolleversto reJieve hydraulic PreSSure・

● Set allcontroLlevers to hold position and apply eachlever10Ck．

● Remove starting switch key so that prevent unauthorizedstaningormovlngmaChine． ● FirmlyplacechocksagaJnSttirestopreventroILing，

especialLyifparkedonsIope． ●Insta］lallvandaLismprotectionJocksandcovers． ● Keepkey［nSPeCifiedplace．

1−30

AftertheOperation

P CleanandCheckMachineAfter Operation Clean machine thoroughJy．Remove any grease，Oil

OrdirtbuilduptofacilitatespottingofIooseordefective PartSandminimizefirehazards・

Checkconditionofmachineatendofeachday；rePOrt anydamageordefectstoyoursupervisor・ （See PrepareMachineforStorage ）

t PrepareMachineforStorage Store inside after cleaning and checking. If store OutSide，［ay］umber onIeveIsurface and cover with Water−PrOOfmaterial． （See PrepareMachineforStorage ・）

1−31

Transporting

8．Transporting Load and Unloadad Loading and unloading of construction machinery on trailerrequlreCloseattentiontosafety． Methodof10ading machinevariesbysizesandtypes Of10aderbutyoumustobservefo

owlngalways，

● Parktraileronlevelandfirmsurface．

・Keeptrailerbedandrampsclean．

PutchocksagalnSttruCkwheeIs． ・Userampsor10adingdock．

Ramp capacity must be greater than weight of toader，havelowangle，andcorrectheight・

Use ramp equlPPedwith hookssothatjtwilInot COmeOfftraiIerbed． ● Placecenterofmachineovercenteroftrailer．

・Drivemachineontorampss10Wly．

Go up ramps and never steer halfway on ramps.s.

WhenchangJngCOurSe，descendfirstofall・ ・A什er machinedisin position on trailer，COnneCt

SteerlngframeLockingbartohotdanicuLatedframe rigid・

● Lowerbucketontoblocksortrailerbed．

・MoveSpeedShift）evertoneutrat．Applyparking brake．

・Stopenglneandremovestartingswitchkey・ MovecontroIlevertore‖evehydrauJicpressure． ・PlacechocksagalnSttiresandtiedown machine totrailerwithchajnsorwirecabIes．

（See

PrecautionsforLoadingandUn10ading

）

Transportingng Obey10CaIlawsgovernlngWeight，Widthandlengthof load．

0bserveallreguIationsgovermngwide10adst lnvestigate travelroute for road width and overpass・

Checkanybridgesforweightlimits・ （See Transporting ）

1−32

Transporting

■TraveIonPublicRoad Whenyoutravelonpublicroad，SafeIydrivemachine，

Pay attention nottodisturb rodtraffic and observlng traffic reguFations． Keep carry position when travellng， （See PrecautionsforSelf−Driving ・）

■TravelingLongDi＄tanCe When machineis driven on highway for delivery，Or

movedbyoperatortonewjobsite，SPeCialprecautions mustbeobservedtoprotecttires．1fprecautionsare not observed，eXCeSSive tire heat may buiId up and tiresmayfaiIprematurely． ALwaysconsultyourtiredeaIerforspecificinformation

beforestartingoutontrip． Damaged tires wi resu［t to seriouslnJury・Pay attentjontofo

owlngWhentravellngCOntinuousIy，

・Checkinflation pressure before starting out each

day and correct to pressure recommended for highwaybyyourtiredealer ・Whentraveling10ngdistance，StOPfor30−minutes

COOJingperiodafterlhoursustainedoperation・ ・Donotreduceinflationpressureby

bleeding

tires

Whilehighwaydriveway． ・Donotdrivewith dryba［［ast inhighwaydriveway・ （See Precaution＄forSelf−Driving ・）

1−33

¶）Wing

9・Towlng ■Towing

Tbw machine onlyln emergenCy for short distance． Donottowmachineoverlong distance・Machineis not supposed to be towed unlessitis unavoidable． Payattentiontofo［10WlngWhentowlngmaChine：

●lbwing failed machinein wrong way wil［cause

SeriouslnJuryOrdeath．

● Machinemaybetowedonlyforshortdistancefor inspectionandrepair・When10ng−distancetowlng， usetraiIer．

● When machineis backed for connection with

Objecttotow，OPeratemaChineinaccordancewith Slgnalperson．Confirmsafetyofoperatorbefore Star（jngtowJng． ● Machinethattowsanothermustbesameorlarger

thanmachinetobetowed．1bwlngmaChinemust have suffjcient braking functions，Weight，and

tractive force，anditmust be abJeto controlboth

machinesons10PeandtowlngrOute． ●lbwingons10Peisprohibited． ● Connect machine to tow and that to be towedin line． ● WhenmachinebeglnStOmOVeSuddenly，tOWrOPe

Orbarmaybeover10adedandbroken．

MovemachinesJowlyatconstantspeed． ● Donotusekinkedortwistedtowrope・

● Check that thereis nobodyln SPaCe between towlngandtowedmachines． （See ¶｝Wing ）

1−34

Safety Maintenance 1．BasicUnderstanding ）Read＝Maintenance

SectioninThis

ManualandFullyUnderstandContent＄− Before maintain machine，Carefully read manual

こJSー￣

．‡ importantpartforsafety・ Besuretoobservethesecautions．

P ReadandObeySafetySigns Safety signs attached to machine provide important PreCautionsforpreventpersonallnJury・ ReadsafetyslgnSbeforemaintenance・ （See SafetySigns ．）

■WhenWorkingWithOthers Fol10Wjobinstructionwhenyouworkjointlywithothers On rePalr Of machine or mounting／dismounting attachment．

Knowwhatotherpeoplearedoing．

lPWearProtectiveC10thing Wearhard hat，Safetyglasses，Safetyshoes，WOrking

g10VeSandotherprotectiveequlPment，aSrequiredby jobconditions．

1−35

Ba＄icUnderstanding

tComp（etePreparation Whenpe什ormlnganySerViceonmachine，dofol10Wlng

StePSunlessotherwisespecified． ● Parkmachineonlevelsurface．

・MoveSpeedShiftLevertoNEUTRAL． ・Applyparkingbrake． ● Lowerbuckettoground． ・StopengJne． ・Move hydraulic controllevers severa［times to

reJievehydrauJicpressure． ● Set allcontroIIeversto hoId position and appIy eachleverIock． ● Remove starting switch key so that prevent

unauthorizedstartingormovlngmaChine． ● PlacechocksagalnSttirestopreventrolllng． ●lnstallsteer．ng framelocking barinlocking

POSition． ● Disconnectbatterytopreventaccidentalstarting・

● Attach DONOTOPERATE tagtosteenngwhee［ OrStartingswitch．

q U＄eProperTooIs AIwayschecktooIstobeused． Whenimproper toolis used，Partis damaged and，

further，yOumaybeinJured・ UsepropertooIandworkcarefu

y・

■Periodica［ReplacementofSafetyParts Repalcesafetypa代SPeriodica ywithnewonesevenif they are normaJ．They wiJJbe deterjorated as time PaSSeS・lf some anomaly．s foundin safety parts，

Changeorrepairthemevenbeforetheirspecifiedterm

Ofvaliditycomes．

1−36

Before Maintenance

2．BeforeMaintenance L CAUT10NSign； When you maintain machine hang CAUTlON tag in operator，s compartment to prevent anyOne from starting eng．ne or movlng maChine・lf necessary・ placesimilarcautionslgnOnOutSideofmachine・

CAUTlONtagPartno・HF332881−61160 CAUTlONtaglSintooIbox・

■LowerWorkingEquipmentandStop Engine

Do notmaintain machinewhileworkingequlPmentis raisedandenglneisrunnlng・

PSupportRai＄edWorkingEquipment Beforedoinganywork，Placeequipmentongroundto avoidaccidents．

Putsupportunderraisedworkingequ■Pment・Never workunderraisedworkingequLPmentWithoutsupport・

lfsupportisnotavailable，lowerworkingequlPmenttO 9「Ound・

T LockFrontandRearFrames Connectsteerlngframe10Ckingbartobothframesif Perform■ngSerViceincenterpIVOtarea・

1−37

Maintenance

3．Maintenance lr DonotAl10WtOUnauthorizedPer＄OnS Do not allow unauthorized persons entering place of

OFF uM［TS

maintenance．

同 lL ExhaustGa＄isDangerou＄ lf you have to workin building，make sure thereis enough ventilation．Draw exhaust gas outside of buildingwithextensionpIPe． EnglneeXhaustgascancausesicknessordeath． Preventasphyxiation．

1−38

Maintenance

■KeepWorkSiteCleanandDry Keep work site f［00r and machine free of forelgn materiaLs，SuCh as，tOOIs，Oil，debris，Since they can CatChaccident．Keepworksitecleananddryalways．

r HotOilandComponentsCanCau＄e lnjury Allpartsarehotimmediatelyafteroperationandifyou touchanypart，yOumaygetburn．

Wait until temperature of these parts drops before Startingmaintenance．

r Re［ievePressureinAllSystemsBefore WorkingonMachine AIways relieve pressurein circuitbefore maintain oil， COOlant． Don tforgethydrauJicsystemmaybepressurized・

Stop englne before maintain hydraulic system and relievehydraulicpressure．

■DonotOpenRadiatorCap Checkcoolantleve10nlywhenenglneisstoppedand radiatorcapISCOOl． 0nlyremoveradiatorcapwhenradiatoriscool・

1−39

Maintenance

L DonotDrainHotOil Whi［e operation，OiL and airin sealed hydraulic tank becomehotandwi‖tendtoexpand．Donotopenor

drainhothydraulictank；hotojlcanrushoutiffiltercap OrdrainpluglSremOVedandcancauseseriousburns・

AIways relieve tank pressure before removlng CaP COmPletely． Fluids must be drainedinto containers．SpiJled oil mustbecleanedupasitcatchfire．

Avoid Fireses Fuelandmostlubricantsareflammable． Handleitwithcare． Whenrefi‖it，Observefo owlnglnStruCtions． ・Stop englne and turn starling switch to OFF

POSition， ・Donotsmokeora

owopenflameinarea．

● RefilLoutdoororinwellventilatedarea．

・Donotrefi overproperJeve［． ・Tightencapsecure［yafterrefi［ling・

lLAvoidHigh−PreSSureFluids Leakageofhigh−PreSSurefluids（hydrauLicoilorfuel） your skin or eyes，CauSlng Serious■nJury Orloss of eyesight． Leakage of high−PreSSure fluids may not be visible

OCCaSionally．Forinspection ofleakage，WearSafety glasses and thick g10VeS，and apply thick paper，Or Plateofwood10Cationtoinspect・

Donotusebarehandforinspection．

1f you have touched high−PreSSure fluids，COnSult doctorimmediately．

1−40

Maintenance

■RemovePaintBeforeWeldingorHeating AvoidpotentiaHytoxicfumesanddust． Hazardous fumes can be generated when paint is heatedbyweIding，SOldering，OruS．ngatOrCh・ Do a

work outside orin we］lventilated area．

DisposeorpaintandsoIventproperly・ Removepaintbeforeweldingorheating： ●lfyousandorgrindpaint，aVOidbreathingdust・

WearapprovedresplratOr． ●lfyouusesoIventorpaintstripper，remOVeStripper

With soap and water before welding・Remove

SOIvent or paint stripper containers and other flammable materialfrom area．Allow fumes to disperse atleast15minutes before welding or

heating．

tU＄eNonfIammableCIeaningSoIventto Clean Part＄ Use nonflammable clean●ng SOLvent to clean parts・

Gasoline is highly flammable and should never be usedasc［eanlngfIuid．

DonotweldorgascutonpIPeSOrtubesinwhichoiI

remajns・ Clean out thoroughly with steam or nonflammableclean■ngSOIventbeforeweLdingorgas Cuttingonthem．

Avoid Heating Near Pressurized Fluidid Lines FJammabJe spraycan begenerated byheatjng near

PreSSurized fluidlines，reSultingln SeVere burns to yourself and bystanders・Do not heat by welding，

SOldering，OruSlngtOrChnearpressurizedfluid］inesor Otherflammable materials．Pressurizedlines can be accidentally cut when heat goes beyond immediate flamearea．

1−41

Maintenance

■NeverU＄eFIamefor lumination Use explosion−PrOOflighting equ［Pmentforinspection Offuel，Oii，COOlant，andbatteryfluid． DonotuseopenflameforiIlumination．

T DonotMaintenanceWhi［eEnginei＄ Runnlng Stopenglnebeforemaintenance． Do not touch runnlng fan，Pu‖ey，belt，and other

movIng PartS，Otherwise you may be caughtin them

andyourfingersorhandmaybecuto什

TTwoMenShouldWorkTogetheron MaintenanceWhileEngJneisRunnlng

Besuretostopenglnebeforeworkingonmaintenance・ lfitis necessary to keep englne runmng，tWO men Shouldworktogether．

0nemanmustbeonoperator sseatwhiLeotherworks Onmaintenance．Safetymustbecheckedeachother．

PaycJoseattentiontomovlngPartS．

4Star（ingEngineOn］yFromOperator

＄

Seat Prevent possible injury or death from runaway machine．

DO NOT start engine by shorting across starter terminaJs．Machinewi startin gearif norma］circuit isbypassed．

Never start engLne While standing on ground．Start englneOnLyfromoperator sseatwithSpeedShiftlever 10CkedinneutralandparkbrakeappLied．

1−42

Maintenance

■PrecautionsforMaintenanceatHigh Place Before starting maintenance at high pIace，SeCure footingtopreventfa ・

・Donotspil10i10rgreaSe・ ● DonotscattertooIsabout．

・Donotjumpontooroffmachine， ・UsesafetybeltandsafetyequJPmentaSneCeSSary accordingtonatureofwork・

Support Jacked Machinene MethodtoJaCkupmachinemustbecorrect，Otherwise OPeratOrmaybecrushedbymachineduetoreIeaseof hydraulicpressureorfalIofmachine・ ・DoitonleveI，hardground． ・Lockframein front and rearand applychocksto tiresbeforeJaCkingupmachine・ ・Capacity of jack must be sufficient to support

Weight of machine・Do not use attachments or

Otherobjectsusedforworkinplaceofjack， ・AfterJaCking up machine，SuPPOrtit with strong

blockinsteadofhydraulicJaCk，

）ProtectAgainstFlyingDebris When you drive connection plnSin or out，guard agalnStinJury from flylng PleCeS Of metaL or debris； WeargOgglesorsafetyglasses・ Connectingp］nS，Whenhammered，mayPOPOut，SOdo

notal10WPeOPletostandinthatdirection，

1−43

Maintenance

）PressureAirCanCausePersonaHnjury When uslng PreSSureairforcleanlngPurPOSeS，Clear area of bystanders，guard agaLnSt flylng Chips，and

Wear PerSOna［protection equJPmentincluding eye PrOteCtion．

ReducecompressedairtoIessthan200Kpa（30PSJ） WhenuslngforcleanlngPurPOSeS．

T DisconnectBatteryGroundCable

Disconnectbatterygroundcable㊤beforeweldingon machineormakingadjustmentsonenglneOrereCtrical SyStem． Forservicebatteries，besuretosee ServIClngBatteries ．

Precautionsfor

Check Tire Pressurere Explosive separation of tire and rim parts can cause SeriouslnJuryOrdeath． Wheninflatingtires，uSeClip−On Chuckand extension

hose long enough to allow you to stand to one side and notinfrontoforovertire assembly．Usesafety Cageifavailable．

Wear safety glasses，ear Plug and other safety equlPment．

1−44

Maintenance

Tire Maintenancece Tireand rimser ViclngCan bedangerous，and should bedone bywe‖trained personneluslng PrOPertOOIs

and procedures． Callyour authorized deaIer or qualified repair service to inspect rim and tire assemblyandmakenecessaryrepatrs． For handling tires，be sure to see Precautions for TireMaintenance

．

1−45

After Maintenance

4．AfterMaintenance After Maintenancece ・After maintenance，idle englne at10W SPeed to Checkforojlorcoolantleakage． ・Slowlymovecontrolleverstocheckoperation・ ・lncreaseenglneSPeedtocheckforoi10rCOOlant leakage． ● Movecontrolleverstocheckthatfunctionofthem．

■Dispo＄eOfWa＄teProperly lmproperly disposlng Of waste can threaten environment and eco10gy．Potentja y harmfulwaste usedwithyourmachineincludesuchitemsasoil，fuel， COOIant，brakefIuid，filters，andbatteries．

Use Leakproof containers when drainlng fIuids・Do

notusefoodorbeveragecontainersthatmaymislead SOmeOneintodrinkingfromthem・ Do notdumpwaste ontoground，down drain，Orinto any water source.

Air conditionlng refrigerants escapIng jnto air can damage Earth

s atmosphere・

Government

reguLations may requlre Certified air conditionlng SerVice center to recover and recycle used air COndition［ngrefrigerants．

lnqulreOn PrOPerWaytOreCyCleordisposeofwaste from your10Calenvironmentalor recycllng Center，Or fromyourauthorizeddeaJer．

■ContactYourauthorizedDealerfor Rep別r

Difficult repalr，When conductedincorrectly，Willcause unexpectedaccidents．

Contact your TCM dealer for repalr aCCOrding to instructionsshownin manuaL．

1−46

OPERAT10N

/NamesofComponents JAppearanceofMachine

18．HydraulicOillbnk

● FrontFrameand Working Device l．FrontAxle 2．FrontFender

● OperatorSeat lO．SteeringWhee1 11．SteeringCylinder

20．Canopy

12．MeterPane1

21．Rearlndicator／Back−uP

3．HeadLight／Frontlndicator

13．0peratorSeat

4．LiftArm 5．LiftCylinder 6．Bellcrank 7．TiltCylinder 8．BucketLink 9．Bucket

14．WorkingDeviceControILever 22．Tire 15．Mirror

19．Weight

Ljght／BrakeLight伯i＝」ght E804−2：12．5／70−16−6PR E806−2：15．5／60−18−8PR

● RearFrame 16．RearAxle 17．Fuel￣bnk

2−1

Operator

sStation

FunctionsandcontroIsnecessaryforoperationarecovered・ Readandfu yunder＄tanda functionsandcontroIs・

Meter Panelel

● MonitorLamp＄（WarninglndicatorLamps）

● Meters l．FuelGauge 2．EngineCooLantTemperatureGauge

8．EnglneOilPressure 9． AirCLeaner lO．Alternator（Charge）

3． HourMeter

11．BrakeOi］

● Pi10tLamps（WorklndicatorLamps） 4．EnginePre−heatIndicator

5，ParkingBrakelndicator 6．SpeedShiftlndicator 7．TurnSignallndicator

2−2

Operator sStation

●Meters ①FuelGauge FuelgaugeindicatesamountoffuelinfueItank・ L（gal）

Tankcapacity

Flevel Elevel（remainder）

E804−2

50（13．2）

11（2．9）

E806−2

50（13．2）

11（2．9）

E（Empty）：lndicatesthatfueltankisempty・ （Alittlefuelremains．） F（Fu ）：lndicatesthatfueltankisfu ・

②EngineCoolantTemperatureGauge lMPORTANT

Don t stop englne immediately when OVerheated． Coolant temperature may be rapidly heightened to cause seizure・Run

englneat10Widleuntilcoolanttemperatureis decreased． Don

t refillradiator with cold

COOLant，Otherwiseenglnemaybedamaged・

Engine coolant temperature gauge indicates temperatureofeng［neCOOlant．

●lfGaugeStay＄inWhiteZone： T岳mperature of englne COOlantisin operating range・

●lfGaugeReachesRedZone（H）： lt indicates that englne is overheated・ lmmediate］ystopthework，then runeng（neat10W idle，and wait untilgauge returns to white zone・

Aftercoolanttemperatureislowered，StOP englne andcheckcooling system．（QuantityofcooLant js notfull，fan beItisloosened，radiatoris cLogglng， Waterleaks，etC．）

2−3

劉Ⅴ脚

Operator sStation

O Hour Meter Hour meterindicates operating time of englne． Set your checking and maintenance intervals based on time data of hour meter． 1tis

recommended to supplylubricant at shoner intervals when machine is to be operated under hardworkingconditionsorinhumidIocations． ・Whenstarterswitchisin

ON

positionandone

hour elapses，indicator on hour meter advances byl，eVenif machine does not OPerate．

・Function of hour meter can be checked by

monitorlngflashingofgreen，OPerationalstatus indicatorlamp（A）be10Wmeter．Checkmeter

Or electricaJsystemif operationalstatus indicatorlamp（A）jsnotflashing．

2−4

Operator sStation

●Pi10tLamps（WorklndicatorLamps） ④EnginePre−heatlndicator lndicatorcomeson when starterswjtchisin HEÅT

［可

（Preheating）position．1tindicatesthatg10WPlugis

OPerating．Preheatingcircuitisturnedoffandthis indicator goes out automatically after approx・5 SeCOnds．

⑤parkingBrakelndicator Thisindicator comes on when parking brakeis applied．When you drives the machine，release

；貢：

theparkingbrakeandmakesurethatthisindicator isoff．

⑥SpeedShiftlndicator ■■

This indicator comes on when

＜）

SPeedis at work mode（1st SPeedisfixed）．

轡

This indicator comes on when

SPeedisatautomaticshiftmode

（FORWARD／BACKWARDIst to 2nd）．

2−5

毎〕

Operator ＄Station

⑦TurnSignalIndicator Thisindicatorshowsturnslgnaljsflashing．Move turnsignalleverforward（Whenturningtotheleft）， andleftindicator flashes．Move the turn slgnal Iever backward（When turning to the right），and

rightindicator flashes．When the hazardlight SWitchis ON ，both of the turn slgnaIindicators flash atthesametime．

2−6

ぐ＝⇒

Operator sStatjon

●MonitorLamps（Warninglndicator Lamps） ］MPORTANT

When trouble occursin respective＄eCtions Shown on monitor，SenSOris activated and indicatorlight comes on．Whenindicator light comes on，StOP englneimmediately or runit at10Widle and take appropriate COrreCtiveaction．

⑧EngineOilPre＄＄ure

ThisindicatorlampshowsthatenglnelubricantoiI PreSSureislow・Whenoilpressureis10W，mOnitor lampISturnedon．

Whenindicatorlamp comes on during operation， engIne Seizure may occur・ Stop operation

immediately，mOVemaChinetosafepLaceandthen StOPenglnetOinspectit・ （lnspection）

・Check englne O＝Ievel．1fitis not sufficient，

supply engine oil. ・Check oiIfilter element for clogglng．1f the

repLacementperiodhaspassed，rePlacetheoil filterelementandoi［．

・Check for oilleakage．1fitis found，make rePalrS・

● Checksensorandoilfilterswitchfortrouble．

1findicatorlampISSti

ON，COntaCtWithyourTCM

dealer．

NOTE ／nd／Caわr／白／叩COmeSOn〝わen細〝ers血仙／s Se‖b〟柑 り〃 or 〃EAT po扇〟0∩．A鮎re叩Jne

Sね叶わ鵬CarOr／a／叩90eS OU卜〝0〟p佗SSU摺鹿 pJ℃peJ二

2−7

匝

Operator sStation

⑨AjrCleaner When air cleaner eLements are cFogged，this indicatorlampcomeson．

Whenindicatorlamp comes on during operation， StOPOPerationimmediately，mOVemaChinetosafe PlaceandthencJeanorrepIaceeJements． Refer to CleanIng and Check of Air Cleaner Element and Replacernent of Air Cleaner Element ．

NOTE ／nd／caわr／∂／丁甲COmeSOn〝わen sね〝ers〝／fc／1／s

Serわ り〃 or 〃亡Ar 二 月斤er e叩Jne 油化 わ此∂forJa／丁甲90eSOリー〝mac／1血e／sno〝れa／．

⑬Alternator（Charge） Thisindicatorlamp comes onif trouble has OCCurredinchargesystemduringenglnerOtation．

二亘

Whenindicatorlamp comes on during operation， StOPOPerationimmediateIy，mOVemaChinetosafe Placeandthenstopeng［ne． （lnspection）

● Checkfanbeltfor100SeneSSOrdamage． ● Checkalternator，relayandwiresfor100SeneSS． 1findicatorlampISSti dealer．

ON，COntaCtWithyourTCM

NOTE ／ndc∂for／白／丁甲COmeSOJl〝わen納eざね〝er釧府C／1 ／s sef fo り〟 or 〃亡AT 1月鮎r e叩Jne Sね〝，

／∩αcaわrJ白／叩JSnO／m∂／／川goe50リーase叩Jne 仰ねγ印eedJs／nc／℃aSed．

2−8

Operator sStation

⑪BrakeOil When oillevelislowin brake reservoir tank，

匝〕

indicatorlampcomeson． 1fthislampcomesonduringtravellng，brake may notfunction．Stopmachineimmediately．

Check brake piping（from master cylinder to reduction）foroilleakage．

1fnotroubLeisfound，refiLlbrakereservoirtankwith brakeoil．（Referto ApplicableOilList ・） Refer to‖Check of Oi暮LeveIjn Brake OilTank

andSupply ．

2−9

Operator sStation

■FunctionTestofMonitorjngSystem lndicatorbulbb10WOutandoperationalcheckscan becarriedoutbysettjngstarterswitchto ON ● Set starterswitch to ON ，and a‖the monjtor

．

lampscomeon． Keep key atthe

HEAT

position，and englne

Preqheatlamp④ goes out after approx．5 SeCOndstoshowthatpreheating［SCOmP［eted．

・Parkingbrakelamp⑤keepsONuntilparking brakeis released．

・lfthereisnoproblem，a OutWhenenglnehasstarted．

monitonngJampsgo

● Whenamonitoringlampdoesnotcomeon（the bulbis not blown out），COntaCtWith yourTCM dealer．

2−10

Operator sStation

Starter Switchch lMPORTANT

Preheatingis completedin approx．5 SeCOnds， g10W Plugs are automatica

y

turned off and englne Pre−heat pi10tlampIS also turned off．Right after preheatingis COmPleted，turn keytothe STÅRT position to start englne．1tis not necessary to use

g10WPlugwhentheatmospherictemperature is normal．Don

t keep keyin the

START

POSition for20seconds or more，Otherwise relatedpartswil］bedamaged．

Thisswitchisusedtostartandstoptheenglne． OFF

Key can be inserted and

removed and machine s

electricalcircuitsareturnedoff．

Setthekeytothispositionwhen youwishtostopenglne・ ON

Electricalcircuitsareoperational

START

Thisis englne Stan POSition． When englne has started， release key．Key automatically

inthemachine．

returnsto ON position． HEÅT

This position is used when ambienttemperatureis10W and englneisdifficulttostart．When SWitchis at HEAT position，

g10W Plug operates and englne Pre−heat lamp comes on．

Releasekey，anditautomatically returnsto OFF position．

2−11

Operator sStation

■ParkingBrakeSwitch

・lfparking brakeisappliedwhilemachine is traveling，maChine ＄tOPS Suddenly・

Don，t use parking brakeinstead of the SerVicebrakeexceptinemergency・

・When englne has stopped during traveling，Parkingbrakeisappliedandso

the machine stop＄SuddenLy．Itis very dangerous．

・Whenyouparkmachineorhavetoleave it，be＄uretOaPPlyparkingbrake・

Thisswitchoperatesandreleasestarkingbrake・ ON

……・…・ Press switch upward（ON），and

Parking brakeis applied and

OFF／RESET

Parking brake pi10tlamp comes On．

Press switch downward（OFF），

OFF

parking brake is released and Parking brake pilot Lamp goes Out．

When parking brake is applied and englne StartS，PreSS SWitch

RESET

further downward （OFF）．

Parking brake is released and parking brake pilot lamp goes Out．

NOTES ● 亡叩／ne can sね〟 〝什e抑er pa止血g b伯〟e S〝／わわ鹿0〃orO斤F

・朋er e叩JneJlaS Sね〝e4 un／ess p∂血叩 b個々e5血妃わ／sseffo 苫∈S亡丁 二pa血ngb伯ね ／snorJ℃／eased．

・Pa血叩b帽鹿fs帽／easedウy o／／p佗SSU佗■ Undere叩Jneざ叫）COnd／わ∩，pa止血g b帽ke c∂ハロOr beJ℃／eased eveハブ′s〝／妃わ鹿Ser fo 1フFF 1

2−12

Operator sStation

Light Switchch Thisswitchhastworotaryselectionpositions． OFF

Lightsgoout．

●

Sidelights，taillights，

（First Position）

gauge lights and meter Jightscomeon．

●●

Rest of the］ights（head

（SecondPosition）

lights）comeoninaddition tothoseofFirstPosition，

PTurnSignalLever Use the turn sIgnalleverto deliver slgnals when turnlngtOleftorrightandwhenchanglngllneS・

Movlngleverforwardorbackward makestheturn Slgna［）ightandturnslgnalindicatorflash・ MoveJeverforward（in direction of arrow①）to

turntoleft，Orbackward（indirectjonofarrow②）to turntoright． The Lever does not return toitsinitialposition automatica［ly．Returnleverbyhand・

■HazardLightSwitch When this switchis pulled rightward，it comes to ON and a the sIgnallights and the turn slgnal indicatorswi flash，

Use this switch when your machine has stopped urgentlyontheroadsbecauseofpunctureorother troubles．

Horn Switchch Pushcenterofhandle，andhornsounds．

Operator ＄Station

Fuse Boxox IMPORTANT

Beforereplaclngfuses，besuretoturnoff POWer（Starter SWitch OFF）・ Before repJaclng hazard fuse，di＄COnneCt the negativetermina10fbattery・ Don t use afuseexceeding the specified CaPaCity，and wire，Silver paper or any Othermaterials，Otherwiseane］ectricwire Wi

beoverheatedandburned．

・lf a new fuse b10WS Out right after replacement，there are other problems・

ContactwithyourTCMdealer・ Fusespreventexcessivecurrentfromflowlnginto the electricalcircuitand protect electric partsand Wirlng from damage．Remove fuse box cover， andyouwilLseefuses・

lfafuse has blown out，eXamineandeliminateits CauSeandthen replaceitwithanewfuse havlng thesamecapacity．

IP FuseCapacityandCircuitName No．

15A 2

30A

3

10A

4 5 6 7

8toll

CircuitName

FuseCapacity

15A 10A 10A

HST［F］，［R］solenoid／HST［1st（mediumspeed）fixed］solenoid／Parking brakesoLenoid／Relay［3］，【4］／Back−uPlight／Backbuzzer Headlight汀urnsIgnalLight／MeterpanelilluminationlightmilLight／Flasher unit Meterpanelmonitorlight／Coolanttemperaturegauge／FueLgauge／Hour mete〟ReLay【1】．【2】

Stoplight／Horn Autolevelerproximityswitch／ControIvalvetiltdetent Glowlamptimer／Fuelpump／Enginestopsolenoid Heater（Option）

Option power supply

2−14

Operator sStation

■SpeedShiftLever

Before parking，leavlngOrrePalr］ng maChine， Settheshiftlever N （NeutraI）and10Ckit．

The lever of machine changes direction （forward／backward）．

SpeedstepisautomaticalJychanged． F（ForwardLOW＆AUTO）： ………‥・・・Push theleVer forward，and machinemoveforward． N（Neutral）：

……・・…… Whenleveris at

NeutraI

，the

machjnedoesnotmove． R（ReverseLOW＆AUTO）： …・・……… PulIlever backward，and e machinemovesbackward．

■SafetyLock（forShiftLever） Safety10Ck10Ckstheshiftlever． Lock：…・

……・

UnJock：…・・・…‥

Push buttnforward，andtheshift leveris10Cked． PuH，buttnoandgotqb19Jockis released．

NOTE 仙竹en s仙丹／everJs ∂†0肋er ons eズC印† 〃 （〃eu一個仇 S∂ねレ 山nc〟0∩ 〝0血 ∂nd so 〝1e

engJnedoes／10rSね止

2−15

Operator sStation

J TravelModeSelectorSwitch This swjtchis used toselect the speed mode of machine． LOW

■■

Push the switch to LOW ，and WOrk mode（1st speed fixed）is Selected．

AUTO

Pushswitchto

争

AUTO

，andwork

mode is canceled and automatic travelling modeis serected・ Speedisautomatica yshifted・

2−16

Operator sStation

rWorkingDeviceControILever

●Contro暮ofLiftArm

Don t placelever at the FLOAT position When bucketis［oaded． 1f lever js at FLOAT ，dropplng SPeed cannot be COntrOtled．

①FLOJn ……・…

Pushleverfu at

FLOAT

yforward，itstops

and［ift arm moves

freely with any externaIforce UnIess remainlng aPPlied． leveris held at FLOAT ，it returns to③ NEUTRAL when released． ②LOWER……‥

PushJeverforward，andliftarm is10Wered．Releaselever，and itreturnsto③ NEUTRAL ．

③NEUTRAL・・・ Lift arm and bucket remain at

StOP POSition．When you have StOPPed operation of LOWER ， RAISE ，Or TILJ ， DUMP ，

leverreturnstothisposition． ④RAISE………‥

Pu［lleverbackward，andliftarm is rajsed．Releaselever，andit returnsto③ NEUTRAL ．

2−17

Operator ＄Station

Control of Bucketet ⑤TILトBACK O TILT‑BACK

Pu‖thelevertoleft，and bucket is tilted backward（TILT−BACK）． Release［ever，andit returns to ③ NEUTRAL ．

Note：…‥‥

Whenleveris released within

autoIeveler operating range， bucket remains at TILT−BACK POSition． When bucketis at PreSetangle，leverautomatically returnsto NEUTRAL ．

⑥DUMP………・

Pushlevertoright，andbucketis tiJtedforward（DUMP）．Release Lever，andit returns to ③ NEUTRAL ．

NOTE 山斤a〝れa〃d buckef can be叩e伯fed ar same 〟me．Fbreズa／丁甲／e，aS旧怨Jn9柵∂／m，buc〟ef鹿 〟〝ed bac如帽血．Suc／1COmb／ned qpe／融／0ハブs POSS肋／e，

2−18

Operator sStation

JSafetyLock（forWorkingDevice ControILever）

Before parking，leavlng Or rePalrlng machine，Put bucket on ground andlock WOrking device controllever．1f you touch unlocked working device control lever CareIessly，aSeriousaccidentmayoccur・

Thisisa10CkingdeviceforworkingdevicecontroI Lever． LOCK： Push safety10CkIever forward，and WOrkingdevicecontroIleveris10Cked・

UNLOCK：PullsafetyIockIever backward，and WOrking device controlleveris un10Cked．

Safety Barar

・ Beforemaintenance，tranSPOrtingorlifting

machine，fix front and rear frames with Safetybar． ・ Before generaltraveIing，make sure that Safety bar js ＄et tO the UNLOCK POSition． This device locks front and rear frames not to bend them when repalrlng，tranSPOrting orlifting machine． LOCK： Connects front and rear frames with Safetybarandfixesthemwithpins・

UNLOCK：Sets front frameinits hous［ng POSjtionandfixesitwithpins．

2−19

Operator ＄Station

●BrakePedal＄

● Don

t depre＄S brake pedalrepeatedly

morethannecessary． ● Don

t putyourfooton brake pedaJif not

neCeSSary・

Steponbrakepedaltostopmachine． Brake pedaJisinterlocked withinching valve of HST pump．When brake pedalis stepped on a Iittle，HST pump returnsto NEUTRAL ．Brakjng

function ofHSTand operation of service brake WilJstopmachinemorepowerfully．

Startofbrakingfunction of HST

Startofoperationof

Step on brake pedaI，and HST wilr return to

SerVicebrake

neutralstatus whether shiftIeverisin forward or

backward position．Therefore，mOtive power of

englneCanbeconcentratedonworkingequlPment When excavation，10ading，OrOtherworking speed isrequired．

●Acce】eratorPedal DepresstoincreaseenglneSPeed． ReleasetodecreaseengJneSPeed． Travelingspeedofmachineand operatingspeed Of working device are contro‖ed by acce［erator Pedal．Avoidsuddenacceleration．

2−20

Operator sStation

■AdjustmentofOperator sSeat

・ltis dangerous to adjust the seat while

you are operating． Adjustit before Startingthemachine．

ゝJ

／

・ Adjust the seat position so that you can

depress a

／

pedals completely whiIe

／二＼

∴＼ 、＼

／、し＼こモミ

PreSSlng yOur back against the back of OPeratOr sseat，

●Back−and・forthAdjustment Seat can be adjusted back and fonh．Move adjustinglever［1】to right（OutWard），and，after Setting seatin the desired position，release leverandfixseat．

■SeatBackPocket Apocketto put operation manualinis provided On rear Side of back of operator s seat．Keep

operation manual in this pocket for future reference．

2−21

Operator sStation

■Fue［TankCap（WithLock） FueItankfi erportis equlPPed with10Ck・Open andclosecapwithstanerswitchkey・

●Whenopeningcap l．Lnsert key．1nsen key toits root securely and then operateit．1f key［S OPeratedin unstablecondition，itmaybebroken．

2．Turn key counterc［ockwisein900to un10Ck CaP，and capcanbeopened，

●Whenc10Singcap l．Screwincap．

2．Turnkeyclockwisein900toIockcapandthen removekey．

1L OpeningandC10SingofEngineHood ●Whenopeningenginehood l．Turnlock key①to release position with

StarterSWitchkey． 2．Presslock key①，and engine hood②is Slightly［ifted．

3．HoLd handJe of engine hood② and tilt enginehood②backward．

●Whenc10Singenginehood l．S10Wlycloseenginehood②andpressituntil aclicksoundisheard．

2．Afterclosing engine hood②，Setlock key 【1】tolocking position tolock engine hood

②．

2−22

Operator sStation

4DrawbarPin When towlng Other machine or when fixlng machine for transportation，uSe Pln PrOVided at rearmostofmachine．

DrawbarpincanberemovedifnngpInisremoved byremovlngitsnng．

Back Buzzerer Setshiftleverto Reverse （R），and backbuzzer SOunds．When you are drjvlng maChine，Check

Safety at rear of machine carefully and then reverse machine．

L Back−uPLight SetshiftJeverto Reverse （R），and back−uPlight COmeS On．When you are drivlng maChine，

Check safety at rear of machine careful］y and then reverse machine．

2−23

Operator sStation

■Bucket Bucket js equlPPed withleveIer plate． Use leveIer pLate as a standard of bucket angle for OPeration．

■BucketAutoLeveler After dumplng bucket contents，Set WOrking device contro］lever to

T［LJ−BACK

， When

bucketis tilted to presetang（e，WOrking device COntrOllever returns to NEUTRAL automatically and TILJ−BACK stops．

Then，Whenliftarmisputon ground，bucketis

horizontalif set angleis horizontaI．

2−24

／

CabOperation JMachineEquippedwithCab（Option） Thefo

owlng equlPmentare addedto a machine

Withcab．

●Door You can get on／off cab from right orleft door・

Thereis workingdevicecontrollevernear right doorandsoyoushoulduseleftdoorwhengetting On／off．

＼】】ニ

The rightandleftdoorscanbe keptopen．Push ♂机戯墨▲．

door to engage U bolt②withlatch①，and doorislocked．1b un10Ck door，Pulllever③

forward． Latchis disengaged and dooris

ク″り一

可〟

匠

■〃ノノ／

unLocked．

∴・iけ．

壷薫′宇≡≡㌢「音吐＝

■QuarterGLa＄ ＼

lbopenquarterg（ass，PuShitaspu［llnglever．

ビ

溝Ⅷ鴨肌

≠

ガ ︑乱川川鴨㈹

Cab Operation

Panel Switcheses

①FrontWiperIWasherSwitch Turn switchclockwisetooperate wIPer・ ……・Stop

○

・（1stspeed）・・・…・Operatesatlowspeed， ●（2ndspeed）・・・・・・・Operatesathighspeed．

Press switchtospout washerfluid．

O Rear Wiper Turntheswitchclockwisetooperate wJPer． ……・Stop 0 ・・…・・Operation ●

③FrontWorkingLights

Pressswitchto ON side（upward），and working lightscomeonat sidesofcab・When working lights are ON，Pi10tlampis ON．Press switch to

OFF

side（downward），andlightsgoout．

2−26

Cab Operation

■Fu＄eBox（UsedExclusivelyforCab）

●FuseCapacityandCircujtName NO FuseCapacity CircuitName FrontwIPer／washer ① Radio

②

④

Frontworkinglights Roomlight

⑤

RearwIPe〟washer

⑥

Optional power supply

③

15A

（FusehasbIownout．）

rA＄htray AshtraylS PrOVided at right of operator s seat・ Pu cover and use ashtray．1f ashtraylS nOt used，PuShitin．

Cab Operation

bRoomLight Moveslideswitchtoright，and roomlightcomes

≠孝〔壷

On．

∈ヲ

Room Mirroror Beforeoperatjon，adjustthesideviewmirrorsand roommirrortoseerearofmachinemostproperly．

T Wa＄herTank The washertankis provided at the rear right of OPeratOr

s seat．Use a commercialwasherfluid．

ln winter，keep the specified density to prevent freezlng．

Sideview Mirrorsrs Adjust sideview mirrors to see rear of machine mostproperly． Make adjustment by100Sening nut①．After adjustment，tighten nut securely．ByIoosen［ng nut②，StayOPeningwidthcanbeadjusted．

2−28

／

Cab Operation

L Heater（Option）

Heater Switchch HeaterswitchisprovidedatIowerrightof meter

PaneI．Turn knob c10Ckwise to operate heater fan．

Airf10WCanbeadjustedbytwosteps．

Heater Unitit Heater unitis housed underoperator

s seat．By

adjusting opening angIe of cover，defroster（front glass）heaterandfootheatercanbeadjusted・

Defroster（front）

こ＝≡≡挺 ■ 、′ ′／′／ン丁■こ ＼

竃≡≡罫 「′・ ．

・・ニー、、

忘 ー−−−一

2−29

＼

ご「＝ 「二 ＼元≡：二

Cab Operation

■AMradjowithc10Ck（Option） ／一一＝ニ：＝ ／ ⑳

IMPORTANT

◎

例

⑳／／／／

lf panelis splashed with water，radio may malfunction．Handleradioverycarefu

y． ／ l ＝

Radioisprovidedatfrontleftofoperator sseat．

■HandlingofRadio ●Settingthec10Ck Press㊧as pressing T−ADJbutton， minute is Changed．Press⑲ to change hou（ ．Next， PreSS RESETbutton， minute ischangedto 00 ． PressDISPbutton，andfrequencydisplayappears．

●Programmingoffrequency Press TUNE buttons ㊧ and ⑫ to select a desirablechannel． Next，PreSS PrOgram buttons① to⑥ for2 SeCOndsormore，PrOgramjssettopressedpJace．

●Changingthedisplay Clock and Frequency are displayed alternately bypress］ngDISPbutton．

●Adju＄tmentOfv01umeandtonequality Turn ONN button c10Ckwise to jncrease volume． Turn ONN button countercLockwise to decrease VOlume．

TbnequalitycanbeadjustedbyturnJngTONEdial． UsebuttonanddialasyouLike．

2−30

EngineOperation Operatingproceduresfrom＄tartingtostopplng Ofenglnearedescribed here・Operating after

englne Startis describedin Operating Machine ．

T BeforeStartingEngine l．Carry out daily checks before starting englne・

Refer to Periodic Maintenance／Daily to the ‖MAJNTENANCE

section．

2．Make sure that safety baris setin unIock

＼

POSition． 3．Before staning englne，Check positions of VariousIevers，Pedals，etC．

4．Adjustpositionofseatsothatyoucanfullystep On allpedaJs with your back firmly pressed agaJnSt back rest of seat．When reverslng， youmayneedtotwistyourbodybackward・ln

thiscase，maintainpositionofseatsothatyou Canfullydepressbrakepedals・ 5．Makesurethatparkingbrakeisapplied． 6．Make sure that shiftleveris10Ckedin

N

（Neutral）position．

7．Make sure that working deviceis put on ground and working device control lever is 10Cked．

NOTE Un／eさS肋e s仙丹／ever／s ar Ⅳ 「〃euね仇 帥e

e叩Jne CannOr Sね丑 βe加e 頭痛噌 e喝Jne， ap′）レpa止／叩b帽ke and sef s仙丹／ever fo 〃 叩eu始〃．

2−31

＼

Engine Operation

JStartingEngine

● Soundhorntoalertpersonsnearby． ● Start engInein welIventilated area onJy．

Engineexhaustfumescancausesickness Ordeath．

・Never start englne While standing on

ground．

Start englne Only from

OPeratOr s seat，With Speed shiftleverin

neutralandparkingbrakeapplied． lMPORTANT ・ Donotleavestartingswitchkeyturnedto ON for approx．20＄eCOnd＄Or mOrein SuCCeSS10n．

Otherwise，battery is

discharged． ・lf englne fails to start after two or three trje＄，return＄Witch key to OFF．Waitfor approx．2minute＄，thentryagaln．

■StartingUnderNorma10perating Condition＄ 1．TurnstartingswitchkeytoONposition．

Checkmonitonngsystemforproperfunction． 2．Depressacceleratorpedalone−thirdwaydown．

3．Turn staning switch keyto START position to Startenglne・

4．Afterenglnehasstarted，releaseswitchkey． KeyreturnstoONpositionautomatica y．

2−32

Engine Operation

■ColdWeatherStarting

ProceedasfoI10WSiftheoutsideairtemperatureis tooJowforeng］netOStart： 1．Turn starting switch keyto HEAT （Pre−heat）

POSition and wait untilengLne heatpL10tIamp goesout・

［適］

2．Afterindicatorlamp goes out，depress acceleratorpedalandturn keyto START to Start englne・

3．Wheneng．ne hasstarted，release key・Key returnsto ON positionautomatical】y・

4．When engLne SPeed hasincreased，keep

StePPlnglightlyonacceleratorpedal・

2−33

Engine Operation

4AfterStartingEngine

Do not operate machine until you carry out OPerationsandcheckslistedbelow． 1・AfterenglneStart，CheckthatmonitorIampsgo Off・lfsomemonitorJampdoesnotgooff，StOP englnetOCheckcause． 2・After runnlng englneforapprox．5minutes at lowidleforwarm−uP，depressacceleratorupto

intermediate position，and operate working device controllever to warm up hydraulic SyStem． Warm−uP Wi［lcirculatelubricant

COmPleteJy through respective sections and Warm uP engIne graduaIIy，raislng COO［antand

OiItemperaturesforsatisfactoryoperation． 3・Check englne for unusuaJvibration，nOise， SmeIIs，eXhaustgases，etC． 4・Check hydrauljc components，engIne，etC．for Oilleakage． 5・Operate machine atJight10ad untilneedle of

englne COOlant temperature gauge reaches Whitezone．

2−34

Engine Operation

JStoppingEngine lMPORTANT

・When you stop englne beforeit has COOled down，the Life of englne may be Shortened．Don tstopengIneraPidly． ・ Cooltheenglnegradua yandthenstopit・ ・ When the englne Oilpressureindicator

lamp comes on during operation，englne maybeseized，Stopeng［neimmediately・ ・Turbocharger makes use of exhaust gas energy，＄Oit becomes hot and turns at

high speed． The rotary sections of turbochargerarelubricatedandcooIedby englne Oil．Observe the specifiedidling time before stopplng englne，Otherwise Seizuremayoccurinbearing・

1．Park machine on aJevelground and release acceleratorpedal． 2，Run engIneforapprox．5minutesat10Widleto gradua ycooldowneachsectionofenglne・ 3．Turnstarterswitchkeyto OFF positiontostop englne・

4．Removekey．

2−35

OperatingMachjne Operatingproceduresfromstartingofmachine toparkingarede＄Cribedhere・

Starting Machinene

・Before starting machine，make＄ure that

thereareno personsorobstaclesaround machineandsignalbysoundinghorn・ ・Don t al10W PerSOn＄ tO Stand around machine．

・Space at back of machineis blind＄POt・

Pay＄PeCiaL attention when you reverse machine．

1．Un10Ck working device controllever and set bucketintravellngPOSture・Tiltback bucket andthenputitinairapprox．40cm（16in）above theground（OPeratingposture），

2．Depress brake pedaland release parking brake．

3．Un10Ck shiftleverand setitin yourdesirable POSition．

4．Make sure that there are no persons and Obstacles around machine，eSPeCia yin blind SPOt．Signalbysoundinghorn．

5．Release brake pedaland slowly depress acceleratorpedaltostartmachine．

NOTE 仙恥enpa血叩b個々e／sapp／／e4mac仙eJskep＝n neur旧／cond肋∩作9a血／esso′s加椚eve′pOS肋∩・

2−36

Operating Machine

■TestOperatingbeforeOperation Operate machinefortrialin safe pLaceandcheck for traveling of machine and for operation of Varioussections．

Afterwarmlng uP，OPerate WOrking device control leverto move boom up and down，tilt bucketand CarryOutdumplngSeVeraltimes・

During this procedure，make sure that machine OPerateSnOrmallyandeachsectionisnormal・ Trave暮machineonadrygroundandapplyservice

brake． Make sure that service brakeis fully app［ied andthat brakingforceis uniform on both Sides．

Speed Changege

● Use ‖work mode for excavation and 10ading． ・ Use

travel mode

for high−SPeed

travelingandlightwork． ・ Tb trave10n COmmOn rOads，＄et a Safe

SPeed according to particular road COnditions．

・ThoroughLy under＄tand the relationship

between traveling ＄Peed and stopplng distance，and determine traveling speed according to working conditions and COnditionoftravelingroad． ・ Enter travelingmode beforetravelingon as10Pe．Avoidentering travelingmode

inmiddleofas10Pe．

Speedis automatically changed．By operating traveLmodeselectorswitch， 10WSPeed and high SPeed can beselectedforforwardand backward movement．

2−37

Operating Machine

lr ChangingDirection

・When attempting to change forward and rever＄edirections，makesureofsafetyin directionoftravel．

Check that rear is clear before reversing machine．

Do not suddenly change forward or reverseathigh＄Peed，

You can change forward or reverse just by Changlng POSition of shi什Iever without stopp［ng machine．

Sudden gear changing not only reduces life of machine because of excessive loading of power transmissionsystem，butalsoplacesunnecessary OVerburden on body of operator． Therefore，

reducemachinespeedbeforechanglng．

Steering Machinene

・ Do not＄teer maChine suddenly at high

＄Peedanddonotsteermachineon＄teeP S】opeorincline．

・lf the englne StOPS during traveling，the machine cannot be steered．Don

t＄tOP

the englne during traveling．E＄PeCia y On a S10Pe，neVer＄tOPtheengJneduring traveLing becauseiti＄dangerou＄・lfthe

englne has stopped during traveling， immediate［y stop the machinein a safe Place．

AssteerlngWheelisturned，frontand rearframes bend with their respective center plnS aCtjng as CenterOfbending． 1b steer machine，SLowly turn steerlng Wheelso that movement of wheelfoILows that of machine． 0nce front and rear frames have bent to touch StOPPerS，donotturnsteerlngWheelanyfurtherin thatdirection．

2−38

Operating Machine

JPrecaution＄forTravelingUphiI］and Downhi

●LowerCenterofGravitywhenTurning Lower working device to lower center of gravity WhenturnlngmaChineons10Pe． Avoid traverse whenever possible．Danger of tipplngand／OrturnOVerisalwayspresent．

WhiIeoperatingorturnlnglnnarrOWPIaces，always PayCarefulattentionto surrounding safety．AIso， SPeeddownandoperatecarefu y．

●TravelingonS10Pe＄ Stopmachineinfrontofuphi‖road，andselectlow

gear speed suitable for sIope・Do not change gearspeedhaIfway． Use englne brakes on downhi［lroad and drive machines10Wly． VVhen speed exceeds proper range of selected gear speed，depress brake pedaltolowerspeed SOthatenglneWillnotoverrun． Whenbucketisloaded，gOuPInfor godowninreversetravel・

Wardtraveland

●lfEngineStop＄ Stop of englne While travellng makes machine unsteerble．

Depress brake pedal fully when engine has StOPPed on a s10Pe．Next，lower the working

devicetogroundandapplyparkingbrake．

2−39

Operating Machine

rStoppingMachine

lMPORTANT

UnJessin emergency，do not apply parking brake．Apply parking brake after machine hasstopped．

LightJysteponbrakepedal，andHSTpumpwiJJbe forced to enterthe neutralstate，and deceleration

（braking）functionofHSTwiJlbeactivated．

When brake pedaJis stepped on fu11her， deceleration（braking）function of HST and

functjon of the seNice brake willstop machine morepoweHu y．

●whenBrakesDonotWork lMPORTANT

When you have used parking brake a＄ emergency brake，aSk your TCM dealer for inspectionofbrake．

Use parking brake to stop machine on［y when machine wi not stop evenif you depress brake Pedal，

2−40

Operating Machine

Parking Machinene

● Select a firm，SOlid ground for parking

machine．Machine parked on s［ope may go out of controlbyits own weight．］f machinehastobeparkedonslope，Parkit at right angle with sIope，b10Ck tire＄tO

PreVent mOVement and penetrate bucket intoground． ●lf you must park machine on street，uSe

approprjateflags，barricadesandwarnIng S唱nals．

・ When youleave machine，Put bucket on

the ground，Set Safety10Ck devices to Lock ，＄tOP englne and thenJock all

keys．

1．Release accelerator pedal to decrease machine speed and then depress brake pedal tostopmachine．

2，Returnshiftleverto N （NeutraI）to10Ckit．

Operating Machine

3．Settheparking brakeswitchto the parking brake.

ON

toapply

4．0peratetheworkingdevicecontrollevertoput thebucketontothegroundhorizonta y・

5．Locktheworkingdevicecontrollever・

6．Stoptheengine．Referto

StopplngEngine

・

7，Removethe starterswitch keyand storeitin thespecifiedpLace．

2−42

OperatingPrecedures lL GeneraI

e

CarryIoaded bucketaslowas possibleforbetter StabilityandvisibiIity． Carryloaded bucketfu ytilted backand towered approx．40cm（16in）fromgroundlevel．

LevelworksiteutilizIngidletime．

Smooth surface increases work efficiency and makes machine operation easy．1f work siteis Very Sandy or dusty，SPrinkle water over ground beforeworkingonsite．

When dumplng bucket，keep dust away from englne and maintain visibility．If possible，dump Withwindtoyourback．

Avoidexcessivedownpressureonbucket，SuChas frontwheelsare raised． It cause loss of traction and applies excessive forcetodrivetrain．

2−43

ロ

Operation Procedures

●Dozing When dozing，keep bucket bottom to parallelto ground．

■Leveling BesuretolevelgroundwhiIereverslngmaChine． 1・Scoop soilinto bucket and，While reverslng

machine，dump materia＝ittle byIittle tolevel g「Ound．

2・Dumpbuckettorestcuttingedgeofbucketon groundandreversemachinetodragbucketfor leveJingground． 3・Scoop some more soiIinto bucket，Put the

WOrkingdevicecontroJleverinFLOATposition， levelbucket and groundleveL，and smooth groundbymovlngreVerSe．

■LoadandCarryOperations

Load−and−Carry OPeration js working methodin

Which excavating／10adingoperationsand carrylng OPerations are to be carried out together usLng WheeJ．oader．

Conditionsofroadsurfaces］gnificantlyaffectlives

Of tires．AIways make road surface flat and SmOOth．

2−44

Operation Procedures

q Excavating

lMPORTANT ・Slippage of tires shortenslife of tires・

Exercisecaresoasnottosliptires， ・When excavatingwith bucket，makesure that bucket receives even10ad at both

end．Avoiduneven10ading．

1，Lower bucket to ground and holdit for slight digglngangle．

2．Move machine forward while applyJng down force． Return controllever to HOLD when Sufficientpenetrationisobtained． Ti［tworkingdevicecontrol］everforwardslightly

and move machineforwardto digsoiIIittle by little．

3．Excavatein para elto ground by adjusting bucketanglewithworkingdevicecontroILever・ Whenbucketis10aded，raiseit．

4．Adjustheightofbuckettoapprox・40cm（16in） fromgroundleve］，andcarryscoopeddeposit・

2−45

Operation Procedures

lL Loading

Longitudina［ stabi［ity of machine

deteriorateswhile10adingwithbucketand lift arm section remaln（ng mOVed upward toits maximum height． During ＄uCh

10ading，S10Wly move machine and carefully tilt bucket and arm section fonⅣard．

Machine mu＄t nOt be moved forward at

highspeed．Otherwise，nOtOnlymachine it＄elfmaybecomedamaged，butalsomay

OPeratOrgetinjured． ・Never operate digglng Or10ading with machinearticulated．

lMPORTANT ・Slippage of tire＄Shortenslife of tires・ Exercisecare＄OaSnOttOSliptires． ・Donotswlngbucketexcessively．

Minimize turnlng and traveI distances in accordancewithconfigurationofgroundinorderto OPerateefficientIy． ●V・Pattern（V・Shapeloading）

Parktruckatapprox．600withregardtodirectionof 10ading． Afterfillingbucket，mOVemaChinebackward，mOVe

itsothatitisatrightangIetotruckandthenmove itforwardtoun10ad materialintotruck．

●l−Pattern（Cross−drive10ading）

Placemachineatrightangletostockpileanddig． Load bucketand move machine backward．Drive

truck between stockpi］e and machine and then unloadmaterialintotruck．

2−46

Operation Procedures

●T−Pattern Parktruckinpara

elwithstockpile．

Workbetweenstockpjieandtruck．

JLoadingTruckwithDeposites l．Levelbucketandlowertoground．

Move machine forward，CrOWding bucket Straightintopile．

2．Movefon〟ardmovlngCuttingedgeofbucketin

Verticaldirectjon with the working device COntrOILever，and10adbucketadjustingliftarm and bucket．

3．When bucketis10aded，Place controlleverin

TJLJBACKpositionandraiseithighenoughto Clearmaterialbeing10aded． AfterfilIingbucket，mOVemaChinebackward・

4．CarryIoadedbucketapprox．40cm（16in）from ground］evel．

5．Park truck at position at which turnlng and traveling machine is minimized.

Movemachineindirectionofsquaretotruck．

6．TraveLforward totruckwhiLe raislng bucketto CJeartrucksideboard．

2−47

Operation Procedures

7．Movetopositioninwhichloadcanbedumped intomiddleof10ad−CarrylngPlatformoftruck・

If length of truck body is more than twice bucketsize，loadtruckfromfronttowardsrear．

8．PlacecontrolleverinDUMPposition．

When dumplng CIay soil，Which cannot be easilydumped，havebuckethitstopper・ 9．P［acecontrolleverinT［LTBACKposjtion． 10．Reveremachineand10Werbucketnearground．

lLAl10WableWaterDepth When workingln Water，investigate water depth andbottomconditions．

Do not exceed a owable water depth（bottom of axIehousing）．

After finishing operation，aPPly grease to all lubricatingpointsthathavebeenexposedtowater・

2−48

ServicingBatteries r PrecautionsforServicingBatteries

・ Batterygeneratesflammablegasandmay exp10de．Sparksoropenflamesmustbe keptawayfrombatter． ・ DonotsmokewhenservICJngbattery． ・ Electrolyteis dangerous material・ Be

extra careful not to allow liquid to come into contact with your eyes or skin，lf electrolyte contacts with your c10thes or ＄kin，WaSh away with water at once．1f

electrolytecontactswithyoureye，WaShit awaywith muchwaterandconsultwitha doctor．

・ Before checking and ＄erVIClng battery，

StOPenglneandturnstarterswitchkeyto OFF」

・Wipe off dust co ected atop batterywith WetC10thbefore＄tartingenglne． ・ AIways wear protective glasses when

WOrkingwithbatteries． ・Tb remove battery，be sureto disconnect batterycablesfromgroundingterminal（（−） terminal）and other terminal（（＋）terminal），

inthatorder．Tbremountbattery，besure to reconnect battery cables to（＋）terminal and（−）termina［，jnthatorder．Sparksw‖

OCCur if， With terminal remalmng COnneCted，tOO10rOthermetallicmaterials are broughtintocontactwith（＋）termina1

0rVehjclebody． ・ Looseterminal＄CauSeSParksduetopoor COntaCt，leading to exp10Sion． Firmly

tightenterminals．

−1■−−

2−49

Servicing Batteries

PlnColdWeather Decrease in outside air temperature reduces CaPaCityofbattery，andthuscauseselectrolyteto

freezeif battery has not been fu y charged・

AIwayskeeprateofchargingascloseaspossible tolOO％．

［fnecessary，refiHbatterywithdistilIedwaterbefore Charglng・

t tnHotWeather ElectroIyte wiJ［evaporate and electrodes can exposetoair・Thiswilldamageelectrodes・

P PrecautionsforBatteryCharging Whjlecharg■ng，allcapsmustberemovedtoletout

any internal gases. Battery gas can explode.

Keepsparksandflamesawayfrombatteries・

Discontinue charging if battely has become overheated． After completion of charglng， immediatelystopcharg．ngtopreventovercharglng・

Positive cab］e and a negative cable mustalways be connected to（＋）terminaland（−）terminal， respectively． ●lfbatteryistobechargedonmachine・Change

the battery terminalarrangement before Chargtng・ Battery charger can damage

alternatorwithabnormalvoltage，

2−50

Servicing Batteries

lL CheckElectrolyteSpecificGravity Rate at which battery is charged can be expressed bymeasurlngSPeCificgravity．Using table glVen at right，COnVert meaSured datainto rates of charglng． ALways maintain rate of

20 0 −10

ChargIngOf75％ormore．

P U＄ingBoosterBatterie＄

・When starting from another machine， never al10W maChines or boost cable

Clamptotoucheachother． This prevent sparks near battery，Which COuldignite hydrogen gas glVen Off battery，CauSingbatterytoexpIode． ・When uslngauXiIiarybatteries，besureto

Wear gIasses to protect your eyes from SParks． ・lf the battery cableis removed from the machine which has already started，be

Carefulto prevent the cable end from touchingthemachine． ・AIwaysturnstartingswitchandacces＄Ory

SWitches to OFF position before COnneCtingboosterbatteries． IMPORTANT ・Use a battery of same capacity as the troublemachineforanormalmachjne．

・ Useaboostercableandcljpapplicableto

thesizeofbattery． ・ Check cables and clip for disconnection and corrosion．Make sure that cable and

Cliparesecurelyconnected． ・ Make connection of battery as fo］10WS： POSITIVE（＋）toPOSmVE（＋）andNEGÅTIVE （−）toNEGATIVE（−）．Don tconnectPOSmVE （＋）to NEGATIVE or NEGATIVE（−）to POSmVE（＋）．

・Connectboostcablecorrectly． ・Tb prevent sparking around battery，

COnneCt the body and englne b10Ck to a POintasfarfrombatteryaspossible．

2−51

100

1．28 1．29 1．30

90

1．26 1．27 1．28

80

1．24 1．25 1．26

75

1．23

1．24

1．25

ServicjngBatterie＄

T ConnectandDi＄COnneCterBoost Cables Usage of boost cables to start englne Of faulty machineandnormalmachineisdescribedbelow．

■ConnectBoo＄terCables Connectboostercablesinfol10WlngOrder； 1．Connect one cable（A）cLip to positive（＋） terminal①ofbatteryinfaultybattery． A：FauJtybattery

B：Normalbattery

2．Connect opposite end clip of cable（A）to POSitive（＋）terminal②ofnormalbattery． 3．Connect other cable（B）clip to negative（−） terminal③ofnormalbattery． 4．Connectoppositeendclipofcable（B）tobody ④orenginebIockoffaultymachine． 5．After connecting，Checkif clips are securely

COnneCted to batteryterminals before starting englne・

6．Stanenglne．

（DisconnectBoosterCable＄ 1．Afterenginestarts，remOVeCable（B）cJipfrom body④orenginebJockfirst． 2．Remove opposite end clip of cable（B）from negative（−）terminal③ofnormaJbattery． 3．Remove cable（A）clip from positive（＋） terminal②ofnormalbattery． 4．Remove opposite end clip of cable（A）from POSitive（＋）terminal①offaultybattery．

A：Faultybattery B：Normalbattery 2−52

OperationinColdWeather Decreases in atmospheric temperature cause englne−Starting failures，freezlng，etC．Observe fo owlngnOteS：

E卜旧主NE01L 抑沌0旧怨刃

Hydraulic Oilil Oil becomes thick and heavy when atmospheric temperaturedrops．Useproperviscosityoil．

■ ■ 一

Fuel Oilil Opendrainplugtodrainanycondensatefromfuel SyStem at end of each day s operation．This PreVentSfue＝inefromfreezlng．AIso，fillupfuel tank，tOPreVentCOndensationwithintank．

Batteryry Decrease in atmospheric temperature reduces CaPabilitiesofbattery，andthuscauseseJectroIyte to freezeif battery has not been fu y charged．

KeepbatteryfulIychargedataLltimes，andprovide heat insulation so that engine can be started SmOOthlyonnextmornIng．

■Coolant Maintaincoolantfreezeprotectionlevel．

2−53

OperationinColdWeather

■Precaution＄forOperations Removeice，SnOW Or mud from machine body．

Any such forelgn matter muSt be removed from Surfaces of hydrauljc cylinder rods，in particular，

Otherwise sealdamage may result．Afterenglne hasstarted，PrOVidesufficientwarn［ng−uPtOmake

hydraulicoilwarm．

Operate machine with reduced load and speed untilgaugebeinwhitezone． See Fuel，Water and Lubricants SeIection and Capacities for specifications of fuel，lubricants andanti−freeze．

NOTE 仇竹encoJdseason／SOV即C／1∂叩eO〟∂nd山e／Jn 匿

e∂Cわeq岬meローfo〝10Se〝肋5peC／〝edv鹿COざ／レ 的∂rm∂rCわa√mo甲わe〟cfempe伯rU佗．

2−54

P PrecautionsforTireMaintenance

・Tire must be inflated at specified

Pneumatic pressure， lnsufficient Pneumatic pressure causes abnormal heating，leadingtobusting． ● Do not stand in front of tire when

adjusting pneumaticpressure．Whentire Wheelis deformed，it may be b10Wn Off，

CauSlngSeriouslnJuryOrdeath． ・ Donotfi

tirewithinflammablegasorair

thatcontainsvoLatile＄ub＄tanCeS．

・Donotweld rimwithoutremovlngtire，Or

donotmakefireorconductwelding near Wheelsortires．Heatedtirewi

generate

inflammablegas，andignitionofsuchgas Willcause exp10Sion，leading to serious lnJury Or death． Unlike puncture and Other types of rupture，eXP10Sion of tire generatesstrong breaking force，Whichis Verydangerous．

● Whentiresareusedunder＄eVereWOrking COnditions，internalpressure of tires wi

become abnormally high because of generated heat．Jn that case，SLow down

traveljng speed orlessen［oad．Do not

releasepressurefromtiresatthattime． ・ Use specified tires，Pneumatic pressure

for tires shownin manualis for genera［ CaSeS． Pneumatic pressure of tjre dependsonoperatingcondition＄andtype Oftires．

ContactyourTCMdealerfordetails． ・ Replacement or maintenance of wheel＄

andtireswithoutcorrectunderstandingof PrOPer method may cause breakage or exp10Sion of wheels and tire＄，Cau＄lng

accident thatleads tolnJury Or death． Contact your TCM dealer，Or qualified repalr＄erViceformaintenance．

2−55

Tire Maintenance

Tire Pressurere Proper tire pressureis essentialto get best Performance from tires・ Optimum traction，

f10tationandloadendurancecanonlybeobtained ifproperinflationpressureismaintained・

ExcessivealrPreSSureSincreasetensionofrubber and chord section ofeachtire becauseof reduced

日日臼

ground contactareasoftreads・Asa result，tire

Insufficient Appropriate Excessive

damageduetocrackingorshocksbecomesprone

alrPreSSure alrPreSSure alrPreSSure

tooccur．

lnsufficient air pressure cause tires to repeat excessively bucking，Whichin turn may create

Similar situation to overloading and make tires

Airpressuretable

PrOnetOburstbecauseofresultingheat・ ln this way，both excessive andinsu什icient air

pressure significantly affect lives of tires and OPeration of machine・ Air pressure must， therefore，beadjustedasspecified・

Adjust air pressure of tires to within ranges SPeCifiedintableright．AIso，Performadjustments accordingtoparticularworkingconditions・

Tbworkatsitesofsoftground，adjustairpressure tolevelsLightlylowerinspecifications，OrtOWOrk On Ordinary roads，adjust ajr pressure toleveI slightly higher in specifications.

Measure air pressure under cold−air condition （Whiletiresarecool）・

Whi］e operation，Since air pressuresincrease because of heat of tires，they usua y become higher than under cold−air condition・lf air

PreSSureSare higherthan usualby98Kpa（14・2 PSl）or more，reduce either operating speed or Load．Deflatingtiresmustbeavoidedinthatcase・

While air pressure checking，C10Sely observe for tire flaws and burrs and check for nails or other meta［lic pleCeSthatmaycause puncture，andfor unusualwear．

NOTE M∂メローenance o／m8d suJねce ノs one o／mosf J叩0血nJねCrO侶／n defe〝れ仙叩／侮 0′ 〟佗・

βuJ叩S，Cわeckわ0／es，伯Cb andso on cリーand 〝ear〟佗S，eVenbリノち加gcanresu／r・ ○′ pa′†／cu／白r／′叩0′ねnceJs ma血enance of ／0∂血9anddリノ叩J叩a佗aSbec∂USeC／1anC郎0′

由ma9e∂J的ese p由CeS aJ℃g帽af・Road∂nd g旧Und coJld／わns的eJ℃hヨVe／∂唱e e侮Cr On p伯duc〟扇町0′mac／血es−

2−56

TireSize E804−2 12．5／70−16−6PR

TubelessTire E806−2 15．5／60−18−8PR

TubelessTire

AirPressure 200 KPa （29PSl）

265KPa （38PSl）

Tire Maintenance

Remove Tirere l．Lowertheworkingdeviceongroundandapply Parkingbrake． 2．LoosenalIhubboltsbylturn． 3．Jackupmachineandhold． 4．Removehubboltstoreplacetires．

■lnstallTire l．Tighten hub boltslightly，Whiletiresare raised uP・

OrderoftightenlnglSShowninrightfigure・ 2．After tightenlng hub boLts temporanIy，lower machine． 3．Retightenthemtospecifictorque・ Model

Tightentorque（Nm）

E804・2

375 to 412

E806−2

375 to 412

Tread Pattern Directionon Payattentiontoinstallingdirection・

2−57

JlnspectionandAdjustmentofSeat Belt（Option）

●ln＄PeCtionofSeatBelt l．Before uslng Seat belt，Check beIt metalparts for100SeneSS．

2．1fseatbeltisdamagedoritssurfacegetsfluffy Orif metalparts are broken or deformed， replace seatbeltwithanewone．

●HowtoUseSeatBelt l．Adjustseattotakeaproperoperatingposture． Whenitmustbe lengthened

2．lnsert tabinto buckJe and make sure thatitis

SeCurelyIocked． 1fbeltistooshortforyou，makebuckleortabin rightanglewithbe［tatfixedsideand pulIbelt．

1tismadelonger． 3．Setthebelta10ngyOurbodywithouttwisting．

1f beltis too100Se，Pullfree end of belt at buckleortubside．1tismadeshorter．

4．1b unfasten seat belt，PreSS unlock button of buckle．

2−58

Whenitmustbe Shonened

/Transporting ■Transporting

Transportmachinesafelybyuslngatrailer，truCkor Other propervehic［es and observelaws for road tra輔c，tranSPOrt Vehicles，VehicJelimit，etC・

Decide atransport routebyinvestigatingthe road

Less than Pe rm itted height

Width，heightandpermittedweight・

Put working devices on bed，Set Chocks at front and rearoftiresto preventmachinefrom movlng andfix machinewithwireropeorchain．

Lessthanpermittedwidth The dimensions of the machines．Refer to Specifications

2−59

Transpor（ing

■PrecautionsforLoadingand Un10ading

Load and unJoad machine under directionsofsignalper＄On．

Load and un10ad machine onJeveI，firm Surface．Transportvehicle must haveits parking brakes applied and its tires Chocked．

Ramp capacity must be greater than Weightofmachine．Rampmusthavelow angJeandcorrectheight． Use rampequlPPedwith hooks＄Othatit Wi

notcomeofftrailerbed．

Go up ramps directly and never change COur＄e harfway on ramps． When Changlng COurSe，descend firstofa and COrreCtdirection． ● Before10ading and un10ading machine， remove anylCe，＄nOW，Or Other slippery ＄ubstances from trailer bed and from ramPS・

●UsjngBankedSoilforLoadingand Unloading l．Banked soilmust have sufficient width for

machinetoensuresafety． 2・Banked soiImust befullytamped beforehand

to prevent side sLopes from crumbling while OPerating．AIso，S（ope of banked soiljtself mustbemadeasgent］easpossible． 3．Makebankedsoilflushwithtrailerbed．

4．Loadintorequiredpositionoftrailerbed． 5．B10Cktiresand tie down machine totrailerwith Chainsorwirecables．

2−60

Transporting

●UsingRampsforLoadingand Unloading l．After stopplng trailerin10ading／unloading

POSition，aPPlyparkingbrakesoftruckandlock tiresoftruckuslngChocks． 2．Appropriatelyapplyrampstotrailerbedsothat ramps do not come off・Slope ramps to15 degreesorless・

3．Adjustlayoutof rampsforaccurate aIignment betweencenterlinesoftrailerbedandmachine andbetweenthoseoframpsandmachine・

4．Drive atlow speedin accordance with slgnal PerSOn，andstop■nfrontoframps・Recheck loadingpositionthere・

5．0rient front end of machine towards ramps， anddriveacrossatlowspeedwithoutstopplng・

Do not steer on ramps evenif that becomes necessary． When necessary to steer， descendfjrstofallandcorrectdirection．

■PrecautionsforLoading l■ Stopmachineatrequiredpositionoftrailerbed，

andappIyparkingbrakesofmachine・

2．Lock front and rear frames of machine uslng Safetybar． 3．Lowerbucket ontof100rSurface of trailer bed，

then set each contro＝everin neutralposition，

and apply safety locks.

4．Stop englne，and remove key from starting SWitch．

5．Lock tires uslng Chocks to prevent machine frommov．ngwhiletransport，andthensecurely fixmachineuslngWireropesorchains・

2−61

TransporEing

■PrecautionsforSelf−Driving

Self−drivlngOVer10ng distance maycausetiresto beheatedsubstantially，leadingtoearlydamageto tires・Soavoid10ng−distanceseIf−driv］ngaSmuCh as possible・Pay attention to fol10Wlng When SeJf−drivLnglSunaVOidable．

● Observe relatedlaws and regulations，and movesafety．

● Set routes considerjng widths of roads and heightandweightofmachine． ● Before seIf−driving，Carry Out Starl−uP Checks

and optimize amounts of coolant，englne OiI， andtirepressure． ・Do not drive with calcium ch10ride or dry ba ast ．

● Drive at safe speeds，and a什er one hour of

driving，takerestforatleast30minutestocool downtjresandothersections．Whileresttjme，

Walk around machine and check oilIevels， COOlantIevel，etC．

● Do notdeflatetiresevenifairpressureshave

increasedwhiledrivlng． ● While drivlng On10ng downhi road，maChine

SPeed maylnCreaSe above speed range of Parlicular gear．1f that actuaIly happens，

SPeeddownsothatenglnedoesnotoverrun．

● Releaslng aCCeleratorpedalreduces machine SPeed．Brake stoplights，however，Wi

not

turn onin that case．1bke notice of this whjle

drivingyourmachinewithothervehiclesbehind， inparticular．

2−62

Transporting

■Towing

lf a vehicle with troubleis towedin a

WrOng Way，yOu may CauSe a Serious accidentresuftinglnlnJuryOrdeath． Failed brake system will not permit braking，SOeXerCise＄ufficientcare・ lMPORTANT TbwingIS Permitted onlyln emergenCy for Short distance． Do not tow machine over

10ngdistance．

Machineis notsupposedtobetowed unIessitis unavoidabIe．Pay attention to fo owlng When towlngmaChine． ・Machinemaybetowedon［yforshondistance forinspectionandrepa］｛．When Long−distance towlng，uSetrailer．

・WhentowlnganOthervehicJe，uSereardrawbar．

Reverse carefuIlyinlow speed． 0perate machineinaccordancewithsigna［person． ・ltisdangeroustotowvehicIewith chain．Be

SuretOuSeWireropeortowlngbar． ・Check that towlng rOPe and towlng bar are

StrOngenOughtowithstandweightofvehicleto be towed．ln consideration of cases where

failed vehicle gets stuck in mud or it must be Pulleda10nguPhill，StrengthoftowlngrOPeand towlng bar must exceedl・5times weight of Vehicletobetowed．

・Donotusekinkedortwistedtworope． ・Checkthatthereis nobodyin space between

towlngandtowedmachine． ・Whensteenngwheelandbrakeofvehicletobe

towed cannot be operated，do not allow any PerSOntOrideinit．

2−63

Transporting

● TbwlnglnSlopeisprohibited．

● Firmlyconnectthemachjnetotowandtheone tobetowedinline．

● When the machine begins to move suddenly，

thetowlng rOPeOrbarisoverloaded and may be broken． Move the machine sJowly at COnStantSPeed． ● The machine to tow must have the same size as the one to be towed．The machine to tow

musthaveasufficientbrakingfunction，Weight and towing power to be able to control both machinesons10PeandtowIngrOute． ● When towlng a Vehicle a10ng downhill，itis

necessarytoaddalarger−Sizedvehicle atthe backofthevehicletobetowedsothatitcan be fu ycontro‖ed．

●JfEngineOperates When the transmjssion system and handle are OPerable andthe englne rOtateS，Jetaperson get OnthevehicIetobetowedandperformsteerlngln the towing direction to pull out the vehicle from mudormoveittothesideof road．

人 ノ こ

Cl ＼・T∵

●lfTravelingi＄Impos＄ibIe This machine uses HST（transmission）．When

the engine does not operate or traveling is impossible，theHSTbrakeworksandthemachine CannOt mOVe．

When towlng the machine，remOVe the prope er Shaft． Release the parking brake manua y． Refer to How to Release Parking Brake Manually ．

When the englne does not operate，SteennglS impossible・Removethe pIPeSfrom the steenng

Cylinder．

2−64

．

・ざ

●lfEngineDoesNotOperate

TransporEing

■HowtoRelea＄eParkingBrake Manua

y

Parking brakeis released byollpressure．When englneStOPS，Parkingbrakeisnotreleasedeven ifitsswitchissetto OFF ．

When engine is not activated and the machine mustbetowed，releasetheparkingbrakeforcedly （manually）．

1．Removebolt①（boltforreleasing，MlOxL55）． 2．Removeplug②． 3．Tightenbolt①intoportBfromwhichplug② WaS remOVed．

V］EWA

Parking brake piston is pulled back to release Parkingbrakeandsoyoucanmovemachine． 4．After the work，remOVe the boLt①from the POrtBandinserttheplug②intoit． 5．Setthebolt①totheoriginalposition．

2−65

Long−TermStorage lfmachineisnottobeusedforlongperiodsof time，StOreitasdirectedbe10W．

4PrepareMachineforStorage ・Store your machineinside onlyaftercleanlng

various sections of machine．1fit becomes absolutelynecessarytostoremachineoutside， laylumber onleveIground and cover with Water−PrOOfmaterial・

・Carry out refi lng Oil，lubricating，and oil repIacements．

● Apply grease to exposed sections of piston rodsofhydrauliccylinders・

・Disconnectcablefrom（−）termina10fbattery，Or

removebatteryfrommachineandstorebattery insides．Fullychargebattery・

・lfatmospherictemperatureisJikelytodecrease belowOOC，drainoutcoolantoraddanti−freeze

to prevent freezing. ● AppIy parking brakes，andlock tires with Chocks．

・Adjusttirepressuretospecifications・

tWhileStoragePeriod＄

When＄tartingenglneinsideforpreventionof

COrrOSion，OPen Windows and entrance of StOrage rOOm tO PrOVide appropriate VentiJation．

・Startenglneatleastoncea monthtoprevent

damageto oilsealsofsectionswhich requLre lubrication．

・Adjusttirepressuretospecifications・ ・Atsametime，fu ychargebatteryL

Reusing Machinene Before reuslng maChinethat hasbeen storedfor ］ongperiodoftime，SeeSeCtionofmanualrelated

to Periodic Maintenance／Daily and carry out fo‖owlngOPerations：

・Applyoilsandgreasetoa requiredsections・ ・Removegreasefromhydrauliccylinderrods・ ・Adjusttirepressuretospecifications・ ・A什erenglneStart，runenglneatLowidlefor5 minutes or more so thatlubricant flowsinto Varioussections．

2−66

HandlingofQuickCoupler

HandlingofQuickCoupler MountingofthequickcoupLeronthetipoftheliftarm enables simple and quick replacement of an attachment such as a bucket．

▲ wARNING！

・When dismounting and mounting an attachment，do not a

ow people to enter

between the quick coupler and the front attachment．Make sure that the area around

thevehicleisc］earofpeoplebeforemoving the vehicle．

Disconnect and connect the hydraulic hose aftertheoiItemperaturedeclines． ・Wipe up any spilled hydraulic fluid sinceit Can CauSe a fire．

Advice Place a front attachment to be dismounted on a

board such as a pallet to the greatest extent PraCticable．1f the boardis unstabIe，uSe a SuPPOrtingwoodtokeepitlevel・

J Quickcoupler−HYD．Type （Option）

①Masterframe ②couplerpins（rightandleft） O Clamp cylinder ④plates（rightandleft）

This is a quick coupler of hydraulic type which enables dismounting and mounting of a front attachment such as a bucket with one touch simple

operation. Manipulation of the operation lever of the OPerationalequipment（for tripJe or quadruple type） OPerateS the clamp cylinder，and raises andlowers

thecouplerplnSOntherightandleftsides・

2−67

HandlingofQuickCoupler

JJDismounting（l） Procedures for dismounting a front attachment （Without hydraulic piping）such as a bucket are described beIow． 1・Keepthebucketlevelandljftitdownonaparlet．

2・PuH the operationlever（1）backward to pullout

thecouplerplnS． Advice

When the coupler plnS are dislodged from the bucket connecting holes③，the pJates②（right andleft）arepushedout．

3・TiltthequickcouplerslightIyforward，backupthe

Vehicle s［owly and dismount the quick coupler from the bucket．

Theabovecompletesdismounting．

2−68

HandlingofQuickCoupler

■ Mounting（1）

Procedures for mounting a front attachment（Without hydraulic piping）such as a bucket are described be10W． 1・TiIt the quick coupler forward，mOVe the vehicle

forward s10Wly，and move the top side of the masterframeunderthehook④onthebucket．

2．Raise thelift arm and make sure that the hookis

SeCurelyhitched・Then，Sufficientlytiltitbackward SOthatthe connecting hoLes③are a［igned with

the pln POSition．

▲ wARN州G！ Turn ONtheparking brakeswitchandapplythe

Parking brake．

3・Push the operationlever（1）forward andinsert thecoup（erplnS． Advice When the coupler pins are securely inserted into the bucket connecting holes ③，the plates② （rightandleft）are retracted．

4・Raisethebucketapprox．20cmabovetheground and tilt it forward and backward to make sure that

itissecurelymounted．

2−69

HandIingofQuickCoupler

r Di＄COnneCting（2） Procedures for dismounting a front attachment which hashydraulicpIPlngaredescribedbe10W． 1．Keep the front attachmentleveI，liftit down on a Pa‖et，and manIPulate the operationlever of the

OPerational equlPment tO release internal PreSSure・

▲ wARNING！ After stopplng the englne，turn ON the parking brake switch，aPPly the parking brake and moveeachsafety10Cktothe10Ckposition．

2・Disconnect the hydraulic hose connected to the

front attachment and connectit to the clamp CylinderhydrauJicportonthequickcoupler． Advice

・ Dismounting and mounting can be performed

easIlywithout use ofatoolasthe hydrau［ic port isequlPPedwithaself−Sealingcoupling． ● Whenconnectingahydraulichose，insertituntil it snaps．Then，Pu［lit back to make sure thatit Willnotbedis［odged．

● Be sure to fit dust caps to a disconnected hydraulic hose and coupLing．Fit removed dust CaPStOeaChotherforstorage．

● Take care not to damage the quick coupler Whendismountingand mounting．

3．Starttheenglneand perform proceduresin●●items 2and30fDismounting（1）．‖

Theabovecompletesdismounting．

2−70

Dustcap

HandlingofQuickCoupler

■ Mounting（2） Procedures for mounting a front attachment which hashydraulicpIPIngaredescribedbe10W． 1．Perform procedures jn

items2and30f Mounting

（1）．‖

▲ wARNING！ After stopplng the englne，turn ON the parking brake switch，aPPLy the parking brake and moveeach safety10Cktothe10Ckposition，

2．Disconnect the hydrau［ic hose connected to the

Clampcylinderhydrau［icportonthequickcoupler and connectit to the front attachment． Advice

When the hydraulic hose on the vehicle is disconnected from the quick coupler side， manipulation of the operation lever for the triple typew‖notoperatethecoupJerplnS．

3．After starting the englne，keepit atlowidle，

Slowly raise the bucket approx．20cm above the ground and tiltit forward and backward to make Sure thatitis securely mounted．ManlPulate the OPerationJever for the triple type to make sure thatthefrontattachmentoperatesnormally．

2−71

MAtNTENANCE

When anomalyi＄found whi］einspection or OPerating，inspect causeimmediately，and

repalr maChine．When cause of troubleis unknown and regarding hydrau［ic equlPment，

contact your TCM dealer.

Complete Preparationon When performlng any SerVice of machine，do O owlngStePSunIessotherwisespecified・ ● Parkmachineonlevelsurface．

● MovetransmissioncontrollevertoNEUTRAL

・Apply parking brake，and10Wer bucket to g「Ound．

・Stopenglne，andremovestartingswitchkey・ ・MoveworkingdevicecontroIleverseveraltimes

torelievehydraulicpressure． ・ Setthesafetylocktothelockposition．

・ Chocktirestopreventmovlng， ● Connect the front and rear frames with the

Safetybar． ・Attach DO NOT OPERATE

tag to steerJng

WheeLorstartingswitch．

■CheckHourMeter Check hour meter every day to confirm time of neCeSSaryrePalr・

■GenuineFurukawaParts UseGenuineTCM pans．

■Lubricants Userecommendedoilorfue10nly．

Use oilhavlng SPeCified viscosity，COrreSPOnding Withatmospherictemperature． Certain fluids，When mixed，may destroy seals CauSlnglossofcontrolandpossiblepersonalInJury・

3−1

Maintenance

■ReadandObeySafetySigns SafetyslgnSattaChedtomachineprovideimportant PreCautionstopreventpersonal［nJury．

ReadsafetyslgnSbeforemaintenance．Replaceit ifdamaged．

■ContactYourTCMDealer Difficult repalr，When conductedincorrectly，Will CauSeuneXPeCtedaccidents．

Contact your TCM dealer for repair engine and adjusthydraulicequrpment． Tire and rim serviclng Can be dangerous，and Should be done by welItrained personneluslng PrOPertOOIsand procedures．Ca

qualified repalr

Ser Vicetoinspectrimandtireassemblyandmake neCeSSaryrePa】rS・

■CleanOilandGrea＄e Use c］ean oiland grease．Keep themin clean

COntainerstoavoidentryofdust．

11Pay Attention to Coolant and Oi［ Temperature＄ Oil，COOlant，Orfiltersarehotrighta什erenglneStOP． Waituntilthetemperature［owers．

When replacing oil，Warm Oil（about20−400C）for easydrainlng．

L CheckDrainedOilandFi］ters WhenreplaclngOi10rfilter，CheckdepositofmetaLLic

ParticleandforeLgnmatterindrainedoi10rremOVed filter．

■Precaution＄forRefueling Donotremovestrainerwhenrefueling．

■BeCarefu10fEntryofDu＄t CheckingandreplacLngOilshouLdbedoneinplace Ofminimumdusttoavoidentryofdust．

■CleanMountingSurface WhensealedpartsofO−rings，gaSketsorsealsare

removed，CLean mountingsurfaceandreplacewith newsealingparts．

3−2

Maintenance

7UseNonflammableOiltoCleanParts UsenonflammabIeoiItocleanparts．Donotuseit forcleanJng，gaSOIineishighlyfJammable．

L PrecautionsforWelding ● Tum offstarterswitch．

● Do not apply 200V or hjgher voltage COntinuously． ● Thkegroundwithinlmfromweldingsection．

● DonotlocateseaIsorbeanngsinbetweenweId and ground ● Removenegative（−）terminalofbatterytostop

fJowofeIectricity．

airfromcircuit．

1．Extend and retract respective cylinders 4−5

times so that they willnot reach stroke end （StOPCy‖ndertravelapprox．10cm（3．9in）before StrOkeend）．

2．Then move respective cyljnders up to stroke ends3−4times．

When greaslng，WIPe aWay the pushed−Out Old grease fulIy．Especia y on a section where the adhered sand ordustcausestheincreasedwearof

rotaryunit，WIPeaWaytheoldgreasecarefully．

L PrecautionsforWorkinDu＄tyPlace Becarefuloffol10WlngWhenmachineisoperatedin dustyplace・

● Shortenserviceintervalsforaircleanerelement and radiatorfins．

・RepJacefuelfilteringoodtimeaswelL ● Clean starterand alternatorsothatdustwi

not

accumulate．

3−3

f

Air Bleedingng WhenoilinhydrauJicoi［tankorfiltersarereplaced Or When hydraulic cylinder or pIPeS are rePlaced， runengJneat10WSPeedafterreassemblytobleed

Maintenance

lLlnspectionofDriveTrain Whenmachineisoperatedinrockyplaces，inspect drive train，forcracks，Wear，and damage to boIts andnuts．

■KeepYourPocketsEmpty WhencheckingopencoverthereisriskofdroppIng thingsin・Before remov．nginspection covers，

empty your pockets.

tCleaningandln＄PeCtionafterWork Thoroughly wash machine・ln particular，Clean

filter caps，greaSe fittings and area around dipsticks． Donotal10WentryOfdirtordustintosystem・

Do nottosptash waterover etectricat component Whenwashingmachine． 1fitis soaked with water，it may not operate normally．

3−4

PeriodicaIReplacementofSafetyParts

ReplacefiIterelements，aircleanerelements，bolt−Onedges，andotherconsumableswithnewone

inperiodicalinspectionorbeforetheyareworn・ Replaceconsumablescorrectlytousethemachinemoreeconomica［［y・

BesuretousetheTCMgenuineparts・ CheckpartNo．withyourTCM dealerwhenplacLngOrderforparts・

Consumable positionon

⑫、⑱ ⑪

①

Openenglnehood．

3−5

②、③ ⑦

PeriodicalReplacementofSafetyParts

l［ListofConsumables ● E804−2

PARTSNAME

PARTSNO．

Q TY

lNTERVAL

①Engineoilfi］ter

BN16414−3243−1

口

250hours（3months）※

②Enginefue＝irterelement

BN16271−4356−1

口

500hours（6months）

HF301126−11120

口

1000hours（12months）

■■・・J ⊂

q）

HF30178ト21120

∈ q〉

HF336781−31000

正 、、 ■■・一 q〉

element

500hours（6months）※

HF336781−31110

HF301271−31000

円 ▼￣￣ Lこ

eJement

HF301271−31130

0ィing

HF120002−06000

口

BN16343−9701−1

⑦EnginefanV−belt

Edge ⑧Cuttingedge（BOC）

1000hours（12months）※

Bolt Washer Nut

BNIG521−97011 HF323811−91110 HF321811−11420 HF550811−11440 HFlO3312−16130

With60Aalternator 6 6 6

⑨shimforadjustmentbetweenbucketand ．

（T：1．0）

∈

．⊂ ∽

bucket． ⑪Headlight （HF301136−53110） ⊂L

⑫Frontturnsignalindicator

（T：1．0）

HF341541−11110 AR HF341541−11110 AR

Bulb Lens

HF323121−98190 HF301136−98110

Bulb

HF322131−98130

Lens（Front） HF346121−98130

∈ 【8

・・

ヽ●

○

円

・・

・・

＿」

く乃 ⊂ q）

凹 て） ⊂ （づ

．⊂〉

Lens（Rear）

HF346121t98140

Bulb

HF322131−98140

Bulb

HF322121−98110

Lens

HF323126−98110

Buル

＝〉 【凸

（HF323126−53110）

Lens

⑬Back−uPlight （HF323126−53130）

Bulb Lens

HF322121−98120 HF323126−98120 HF323121−98220 HF323126−98130

※： Onlyatthefirstreplacementtimeinanewmachine，PerformthisworkafLerinitia1100hou （1month）．

Note：Thenumbersof①，②and⑦arethoseoftheenginemaker（Kubota）． AR： Useshimsofproperquantitydependingon＄PaCe．

3−6

PeriodicalReplacementofSafetyParts

List of Consumableses ● E806−2

PARTSNO．

■

INTERVAL

①Engineoilfilter

BN16414−3243−1

口

250hours（3months）※

②Enginefuelfilterelement

BN16271−4356−1

口

500hours（6months）

HF301126−11120

口

1000hours（12months）

l・

・−

Q TY

・・

q）

⊂

PARTSNAME

HF301781−21120

∈ q）

l．∪ t

eJement

■・・・・●・

q） ▼￣ i工

element

HF120002−06000 BN16343t9701−1 BNIG521−97011 HF303811−91110 HF321811−91120 HF550811−11440 HFlO3312−16130

○ィing

⑦EnginefanV−belt

Edge ⑧Cuttingedge（BOC）

HF336781−31000 HF336781−31110 HF301271−31000 HF301271−31130

Bolt Washer Nut

口 500hours（6months）※

口

1000hours（12months）※

With60Aalternator 7 7 7

⑨shimforadjustmentbetweenbucketand ．

（T：1．0）

∈

．；＝ ∽

bucket． ⑪Headlight （HF301136−53110）

⑫Frontturnsigna＝ndicator

（T：1．0）

HF341541−11110 AR HF341541−11110 AR

Bulb Lens

HF323121−98190

Bulb

HF322131−98130

HF301136−98110

Lens（Front） HF346121−98130

⊂L ∈ 再

Lens（Rear） HF346121−98140

」

Butb

HF322131−98140

Bu】b

HF322121−98110

Lens

HF323126−98110

（HF323126−53110）

Bulb Lens

HF322121−98120 HF323126−98120

⑬Back−uPlight （HF323126−53130）

Bulb Lens

HF323121−98220 HF323126−98130

L＿ ○ l・l■

∽ ⊂

q） ． 」 て） ⊂ （8

．」⊃

⊃ 【凸

※： Onlyatthefirstreplacementtimeinanewmachine，Periormthisworkafterinitia1100ho （lmonth）．

Note：Thenumbersof①，②and⑦arethoseoftheenginemaker（Kubota）． AR： Useshimsofproperquantitydependingonspace．

3−7

PeriodicalReplacementofSafetyParts

■Listof REPAIR KIT ● E804−2／E806−2

PARTSNAME

Repair K

Master Cylinder

HF301425−99110

Steering Cylinder

HF302546−99110

TiJtCylinder

Lift L Cylinder

Q

TY

Mode】

HF302831−99110

E804・2

HF30383ト99110

E806−2 E804−2 E806−2

HF302831−99120 HF303831−99110

3−8

Fuel，WaterandLubricantsSelectionandCapacities ■Fuel UseONLYcJean，high−qualityfuel． U＄eGradeNo．2−Dfuelabove40C UseGradeNo．1−Dfue（be10W4OC DonotusekeroseneorfueJthatcontainsgaso）ineoraJcohoJ．

UseofthesefuelscancausesmachinefaiJure．

Fuel Storagege BothinJeCtion pump and theinJeCtion nozzle，Which are very PreCisecomponents，areIubricatedbyfueI，thatis，fueIoilitse［f．

Use of fuelthat contains waterordirt causes engtne failure． Cleanfuelmustthereforebe used・Handlingoffuelrequ．res StrictobservationoffollowlngPreCautions： 1・Fi＝fueltankatendofoperationeachday．Thisprevents COndensation of water within tank and，hence，entry Of

resultingmoistureintofuel，andgivestimeforanyinternal dirtandmoisturetoseparatefromandsettleinsidetank． 2．Fi‖fuelstoragetankandIeaveitforatleast24hours，and

useonlysupernatantafteralJowlnganydirtandmoistureto Settle． 3・Whilefillingfueltank，donotpumpupanysedimentinfuel

StOragetanktogetherwithfuel．

4・OpendrainplugsofbothfueIstoragetankandfueltankof machine periodically to drain any entrapped water and Sediment． 5・Replacefuelfilterandelementperiodically．

■Grease UsegreaseofNLGINo．2forairtemperaturesofOOCormore， OruSegreaSeOfNLGINo．lorNo．OforairtemperaturesbeJow OOC

3−9

Fuel，WaterandLubricantsSelectionandCapacities

Lubrication Oilil ● AIwaysuseenglneOi10fGradeCD basedonAPIService Classifications．

Usehighlywear−reSistanthydraulicoi］oflSONo．46． ・Viscosity of oils changes as temperature changes．Use

Oilsofviscosityappropriateforparticularairtemperature． ・Characteristics of oiIs vary from manufacturer to

manufacturer，and use of oils of different brandsin mixed form may deteriorate peげOrmanCe．Afways use an oiIof Samebrandto refill．

●lbrep［aceenglneOiI，firstdrainoldoilcompletely，neXtfJush eng］neWithhigh−qualityflushingoil，andthenfi engLneWith new，high−quaIityenglneOil．

■CooLant CooLantshouldbesoftwater，SuChastapwater，thatcontains

minimumimpurities．Wellwater or river water must not be used・［n summer，uSe ruSt−PreVentiveagentforprevention of COrrOSion，andin winter，uSe antifreeze for prevention of

freezlng． When refiIIingfS required，uSe COOlantthatcontainsantifreeze OrruSt−PreVentiveagentandsoftwateratsamemixlngratioas thatofinitialwatermixture．

T Antifreeze ● Antifreezepreventsfreezlngandrustingofcoolingsystem． ● Useantifreezewhenairtemperatureis10WerthanOOC： ● Use antifreeze which can be used throughout a year． Changeantifreezeevery2years（autumn）． ● When antifreeze otherthan antifreezeis used，rePlaceit twice（inspringandautumn）everyyear・ ● When coolant（antifreeze）is changed，be sure to clean COO＝咽SyStem，

（See

Replacement of Coolant／Cleaning of Cooling

System ）．

● Freezlng temPerature Of coolant changes according to Particu．armixlngratioreJativetoantifreeze・lbsetmjxJng

ratjo，aSSume that coolant freezes at temperatures from about5−100CJower than minimumJeveJestimated．Jtis

idealthat mix［ng ratio be set as directed on container of antifreezeused．

3−10

m！旺OIL

Fuel，WaterandLubricantsSelectionandCapacities

JAntifreezeMixingRatioTable MinimumAirTemperature（OC）

−15

RatioRelativetoWater（％） E804−2 CoolingSystemCapacity［5．7」】 E806・2 CoolingSystemCapacity［6・1L］

−20

−25

−30

−35

−45

−55

30 35 40 45 50 55 60

AmountofAntifreezeL（gal）

1．8

2．0

AmountofWaterL（gal）

3．9

3．7

AmountofAntifreezeL（gal）

1．9

2．2

4．2

3．9

AmountofWaterL（gal）

2．3 3．4 2．5 3．6

2．6 3．1

2．8

2．8 3．3

2．9

2．5

3．1

3．0

3．2

2．2

3．4

2．7

3．5

3．7

2．4

・Antifreezemustalwaysbeusedatmixlngratiofrom30％to60％thatisappropriateforparticularair temperature．1f mixlng ratioislessthan30％，COOlantisfrozen to cause not onlythe damage of

radiatorbutalsoIowanti−COrrOSionpower．1fmixlngratioismorethan60％，theanti−freezlngPOWeri

10WeredandtheriskofoverheatinglSincreased． ・lfantifreezecomesintocontactwithyourskin，immediatelywashawayitwithrunmngwater・ Note：

・Coolantmixedwith10nglifecoolant（LLC）isusedfornewmachine，SOitisnotnecessarytochange mixlng ratio unless airtemperaturelowersto−200C・When temperatureis below−200C，referto AntifreezeMixingRatiolbble shownaboveandadjustmixlngratio・

■ApplicableOilList lMPORTANT

1．Characteristicsofoildifferaccordingtomanufacturer，SObesuresupplysameoil・ 2．Whenakindofoili＄Changedtoanotherafteroverhaul，COmPIetelyremovetheoldoil・ Completelybleedairaswe ．WhensupplyingoiIforreplenishment，besuretosupplysame O＝．

3．Whensupplyingoi10fanotherbrandname，Carefullycheckitsspecifications・ 4．Theoilmarkedwith＊isusedasstandardspecificationwhen＄hippedfromfactory． EnglneOil

Apol10jlMotiveCD−MlOW−30

Radiator（Enginecoolant）

SanshinScienceLongLifeCooIantDX

Hydraulicoil

NissekiMitsubishiHP46

Brakeoil

ldemitsuDaphnelbrqueOilB★

Reductiongear

NissekiMitsubishiFirmGearB（01dnameisNissekiMitsubishi AntoilSuperB）★

DifferentiaJ（Axle）

CosmoGearSAE90

Grease

CosmoDinamaxSuperNo，2

3−11

Fuel，WaterandLubricantsSeLectionandCapacities

r Fuel，WaterandLubricantsApplicationTable ⑦

⑤

④

⑦

SpecifiedOilLevel：L（gal） Model E804−2

①

②

5．6

50

（1．5）

E806−2

5．6 （1．5）

③

⑥

⑦ 4．5／EACH

5．7 28（Tbta142） 0．1（¶）talα3） 1．8 （13．2） （1．5） （7．4（1bta111．1）） （1bta＝）．1） （0．5） 50

6．1

Category

Ref川ed

andCIassification

Englne EngineOiICD−Class DieselEnglneOil

（1．2）

28（¶）ta142） 0．1（Tbta10．3） 1．8

（13．2） （1．6） （7．4（1bta111．1）） （Tbta10．1）

Sectiontobe

①

⑤

④

4．5／EACH

（0．5）

（1．2）

Forl七mperatureRange −30 −20 −10 0 10 20 300C SAE5W

RepLacementPeriod

SAE30

250hou「s

S全ElOW／

（3months）

SAElOW−30 No．2−D

② Fuel￣bnk

③ Radiator

④

Dieselfue10il

Soft Water

LongLifeCoolant（LLC）isad

ded．

Anti−COrrOSive

Oil￣bnk

HydraullC01l

BrakeOil lbrqueConverterOil

TorqueConverterOi

（12months）

SAE5W

Reduction

Gear

⑦ Axle

FirmGearBor

1000hours

SAE90

1000hours

GearOiI

（12months）

（12months） NLGNo．12

LithiumMulti−PurPOSe Grease

1000hours

（12months）

Specia［Oi10rSAElOW

SAElOW

SAEBOW .

PinBeanng

EvrS

1000hours

ISOVG46

Reservojr SAE5W（Minera10il）

⑥

Everyday

（￣bpWater）

Hydraulic

⑤

No．トD

NLGNo．11

3−12

100／250hours （1／3months）

Maintenance lnterval CheckandServiceltems

Page

■PeriodicMaintenance／Daily Walk−Aroundlnspection

3−15

CheckLevelinEnglneOilLevel

3−16

Check Coolant Level

3−17

CheckHydrauIicOilLeveI

3−18

CheckFueILeve［

3−19

DrainWaterandSedimentfromFuelTank

3−19

DrainWaterandSedimentfromWaterSeparator

3−20

CheckBrakeOilLevel

3−21

CheckBatteryElectrolyteLevels

3−22

CheckandAdjustTensionofFanBelt

3−23

CheckSteeringWheelFreepLay

3−24

CheckBrakePedalStroke

3−24

CheckTire

3−25

CheckWheelHubBoltforLooseness

3−25

Others

3−25

lLPeriodicMaintenance／100HoursorlMonth（1stmaintenanceofnew machineonLy） ChangeEngineOilandRepIaceEnglneOilFilter

3−29

Replace Hydraulic Oil

3−41

RepLaceHSTOilFilterElement

3−42

■PeriodicMaintenance／100Hour＄OrlMonth GreaseOscillatingRearAxle

3−26

■PeriodicMaintenance／250Hoursor3Months（Fir＄tmaintenanceof newmachineonly） Change Axle Oil

3−44

ChangeReductionGearOil

3−46

3−13

Maintenance Chart

CheckandServiceltems

Page

■PerjodicMaintenance／250Hoursor3Months ChangeEnglneOilRepIaceEnglneOiJFilterEJement

3−29

C［eanandCheck AirCleanerElement

3−31

HowtoCJeanandCheckAirCleanerEIement

3−32

Check Batterylbrminals

3−33

Grease Centert Pin

3−33

Grease Working Equipment

3−34

Grease Steering Pins

3−34

■PeriodicMaintenance／500Hoursor6Month＄ ReplaceFue＝＝‖terElement

3−35

CleanWaterSeparatorFiIterScreen

3−36

GreasePropeI［erShaft

3−38

Checklnjection Nozzle

3−38

■PeriodicMaintenance／1000Hoursor12Months ChangeHydraulicOilandCleanSuctionStrainer

3−39

RepJaceHydraulicFilterElement

3−41

ReplaceHSTOilFilterEJement

3−42

Change Axle Oil

3−44

ChengeOilinReductionGearOil

3−46

Change Brake Oil

3−47

BleedingProcedureofBrakeSystem

3−48

ReplaceAirCleanerElement

3−49

lIIMaintenancelWhenRequired CheckAxleOilLeveI

3−50

CleanandCheckRadiatorFin

3−51

ChangeCoolantandCleanCoolingSystem

3−52

CleanFueJ−Tbnk

3−54

CJeanlngOfEnglneBreatherElement

3−55

CheckandAdjustEngIneValveClearance

3−55

RepIaceFuses

3−56

ReplaceSlowB10WFuse

3−57

Replace Cutting Edge

3−58

3−14

PeriodicMaintenance／Daily Periodicmaintenancemustbedonebeforestartingdailyoperation．Youcanu＄ethemachine

SafelyandpreventtroublebyperformlngPeriodicmaintenanceeveryday．Thismaintenanceis VerylmPOrtant．Besuretocarryoutit．

■Walk−Aroundln＄PeCtion

Lookaroundandunderthemachineentirelytocheckfor100SeOrmisslngboltsandnuts，［eakageofoil fueI，andcoolant，aSWellastheirspi onground． Checkconditionoftirepressure，WOrkingdeviceandhydraulicsystem．

① Check bucket andIinkage for damage and eXCeSSIVeWear． ②check high−PreSSure hoses，their connections

andhydrauliccylindersforoilIeakage． ③checklightsforbrokenbulbsandlenses． ④checkcoolingsystemforleakageand radiator forc［ogglng．

⑤ Check engine room for oilor fuelleakage．

CheckbatteryelectrolyteLevel． ⑥Checkthestepsandhandrailsfordamage，Oil Ormud．0i10rmudmaycauseslip．

⑦watchbottomofmachinebodyandcheckifoil leaks from front and rear axles andif dust or mudisaccumulated． ⑧checkHSTandpipingforoilIeakage． ⑨checkhydrauIicsystemforoilleakage． ⑬checktiresfordamageandpressure． ⑪Checkifoperator Cleaned．

sseatanditsvicinityarefully

⑫checkmonitorsandmetersonthemeterpaneJ fordamage．

3−15

PeriodicMaintenance／Daily

〜CheckEngineOi］Leve［

lMPORTANT ・Wipewe

areaaroundoilfillerportto

PreVentdust． ● CheckoilleveL5 minutesafterAdd．1f

CheckisdonerightafLerAdd，10WerOil Jevelisdjsplayedthanrealleveltocause excessiveAdd．

・UseenglneOi］withproperviscosity accordingtoambienttemperature・

Stopmachineonalevelgroundandthencheckoil Levelbeforestartingenglne．1fenglnehasstarted，

stop it and wait for at least 5 minutes before recheckingLevel． 1．0penenglnehood．

2．Removedipstick①andwipeitwithcleancJoth． lnsenitagalnCOmPletely，andtakeitoutslowly・ Check oilLevel．（Check for oilcontamination andviscosity．）

3．Englne Oi＝eveIis appropriateifitis between highand［owlinesinscribedonthegauge・

4・lfeng［neOilisinsufficient，Additthroughoilfiller POn②．

3−16

PeriodicMaintenance／Daily

■CheckCooLantLeve［

・Normally，don

tremoveradiatorcap．1f

youhaveremovedradiatorcapwhen englneishot，SteamOrhotwaterspoutsto burnyou．

・CheckcoolantlevelatreservoirtankonIy Whenenglneiscool． lMPORTANT

・SuppLycoolantwithsamemlXlngratioof antifreezeandanticorrosiveasbefore． ● DONOTusewe］［waterorrjverwateras

COOlant．Usesoftwatersuchastap Water．

Reser

VOir tankis10Cated atleft sideininenglne

rOOm．

1．Check coolantlevelin radiator while englne StOPSandthecoolanttemperatureislow・

2．CoolantleveIis appropriateifitis between FULL and LOWlines on reservoir tank．1f

levelis LOW orless，OPen CaP at tOP Of reservoirtankandaddcooIantuptoFULLlf reservoir tankis empty，remOVe radiator cap andaddcoolanttotopofradiator． 3．If coolant decreases constantly，Check radiator

andradiatorhoseforleakage．

3−17

PeriodicMaintenance／Daily

■CheckinHydraulicOi＝＿eVel

・Thehydraulicoi［tankha＄internal

PreSSure．Especiallyrightafter OPeration，thehydraulicoiltankishot・ Beforeremov］ngtheoi＝illerporLplug， makesurethatthetankiscooleddown

andrelievetheinternalpressure．

Hydrau）icoiltankis10Catedrightsideofmachine・ 1．Park machine straight on alevelground，Put bucketongroundhorizontaHyandstopenglne・

2．ChecktheoiI16velwiththeoiIlevelgauge① Locatedonsideoftank．

3．0illevelisappropriateifitisbetweenHighand Lowlinesonsightgauge． 4．1f oilleveLisinsufficient，remOVe Oilfiller port Plug②（Open end wrench size：32mm）and

Addspecifiedhydraulicoil．（Referto Applicable OiLLists ．）

5．Firmlyinsta oilfillerportplug②．

3−18

PeriodicMaintenance／Daily

llCheckofFueLLevel

・Fuel（lightoil）isflammable．Stopengine beforefi＝tank．DonotsmokewhileyoufilJ

fueltankorworkonfuelsystem． ・lfoilhasspiltduringsupply，SPiltoilmay CauSefire．Wipeitawayfu

y．

FuelfiI［erportisIocatedonleftofmachine． 1．Beforestarting englne，uSefueIgaugetocheck

quantityoffuelintank． 2．Whilefilingfue［tank，donotallowwateroedirt to enter．ALso，leave strainer of fueItank mounted．

3．SecurelytightenandLockcapafterfillingupfuel tank． Fi

fueltankafterwork．

Model

FueltankcapacityL（gaL）

E804−2

50（13．2）

E806−2

50（13．2）

■DrainofWaterandSedimentfromFuel Tank Remove plug（Width across flat：19mm）to drajn Waterandsedimentfromfueltank． lnsta plugafterdrainlng．

3−19

PeriodicMaintenance／Daily

Drain Water and Sediment from Waterer Separator Water separator filter separates water mixed with fueltopreventtroubleduetowater・ AccumuJatedwaterljftsup f10at inthefi［tercase・

AccumuJatedwaterli什SuPfIoatinfiltercase．When F10at reaChes Drain Level ，100Sen retainlng nng

and remove filter case to discharge water and Sediment．

Discharge water according to

Clean Water

SeparatorFi［terScreen ・

3−20

PeriodicMaintenance／Daily

L CheckBrakeOilLevel

● Usespecifiedbrakeoil．Don

tuse

automotivetyepbrakefluid． ・WhenbrakeoiIleveldropsquickly，Check

mastercylinderandbrakepIPlngfor 】eakage．

Brakeoiltankis10CatedatbackofsteerlngCOVer． 1．CheckoiIlevelin brakeoiL reseI・VOir，

2．Checkvisua

yorbytouchingifoilleaksaround

reSen／Ol「．

3．0ilIevelmust be within the range of brakeoil reservoir（A）．

4．1fbrakeoillevelisinsufficient，remOVeCaPfrom

brakeoilreservoirandaddspecifiedoiltoreach aproperJevel．

Max39mm （85cc）

5．Afteradding，lnStallcapfirmly．

3−21

PeriodicMaintenance／Daily

■CheckofBatteryElectroJyteLevel

Battery gas can exp10de． Do not smoke WhenobservjngbatteryelectroLytelevels． EJectrolytei＄di［utesuJfuric acidsolution，SO avoid contact with eyes，Skin，C10thing or Other metallic＄urfaces．1fit＄hould get onto

anything，WaShit off qujckly with running Waterandwashitoffquicklywithadoctor． AIways keep battery surface cIean and Ventilationholesfreefromdirt． Battery［S10CatedatrightsideinenglnerOOm．

UPPER level line

For battery that haslevel［ines marked on side，

llquidlevelmustbebetween UPPERand LOWER LOWER level line

levellines．

Add distilled water up to UPPERlevellineif neCeSSary・

Forbatterythatdoesnothavelevellinemarking，Or Whenlevelcheckisimpossible，remOVe CaP and Check visua y filler port．Levelis appropriateifit reachessleevebottom， Adddist‖edwateruptosleevebottomifnecessary．

Filler port

Forbatterythathasindicator，fo＝owtheinstruction． UPPERlevelline

While freezlng Weather，add dist‖ed onlyJuSt

beforeoperationorJuStbeforechanglng．

electrode plate SeemSWarPed．

Do not use or charge battery while battery

LOWER level line electrode plate SeemSStraight．

SIeeve

eLectroJytei＄atOrbeJowLOWERlevelline．

・Battery］ife wi］lbe shortened．Moreover， exp10＄ionmayoccur． ● Electrolyte mayleak to corrode part＄Or

damagethepaintedsurface．

3−22

PeriodicMaintenance／Daily

L CheckandAdju＄tTensionofFanBelt

】MPORTANT ・Excessive beLt tension damages belt and

bearlng． ・DONOToi10rlubricatebelt．Beltwi

slip

toshortenit＄life．

・Check pu eys for damage，aS We as groove and belt for abrasion・Check to see if belt is in contact with bottom of grOOVe・

・lf be］tis e10ngated to10Se adjusting aI10WanCe，iscrackedordamaged，rePlace it，When belt has been replaced，Check thebelttensionagainafLeroperation・

Checkfanbeltforloosenessanddamage． 1．Push middle portion between fan pulley and aIternatorpu［leyatfingerpressureofapprox・ 10kg（2201b）andcheckthatflexurebeIt・

Model

Flexure（in／mm）

E804−2 E806−2

0．28／7 0．28／7

2．1fbeltneedsadjustment，100Senbolt①andlock nut，②move alternator and adjust fIexure of belt．Don tpushaLternatordirectIywithsteelbar， etc．butpushitviaawoodpiece，etC・

3．After adjustment，tighten the bolt and nut SeCurely．

3−23

PeriodicMaintenance／Daily

J（CheckSteeringWheelFreeplay

Whenfreeplayl＄eXCe＄SiveorsteerlngWheel does not turn＄mOOtMy，COntaCt yOur TCM dealer．

ChecktoseeiffreeplayofsteerlngWheelis appropriateandifitsoperationisnormal． Freeplayshouldbe20−40mm（0．8−1．5in）on

Circumferenceofsteenngwheel．

■CheckBrakePedalStroke

Whenstrokeis10ngOrreSistanceofpedalis Weak，thereispossibiJityofbrakeoilleakage

Or POOr braking operation because airi＄ mixed．ContactwithyourTCMdealer．

Depressbrakepedalcompletelytoseeifstrokeis appropriate［approx．50mm（1．9in）］orifresistanceis

sufficient when you depress pedal to maximum extent，

3−24

20′一401帥

（0．8−1．5in）

PeriodicMaintenance／Daily

J CheckTire＄ Measure tire pressure with gauge while tires are COOl．

At the same time asinspection of tire pressure， Checktiresfornails，metalpIeCeS，OrChipsofrock

that may cause flat tires or for abnormaIwear， CraCks，andotherdamage．

P CheckWheelBoltsforLoosenes Check wheelhub bolts for100SeneSS．Be sure to

turn boltsin tightemng direction forinspection．1f broken wheelhub boltisfound，Change allwheeJ hubboIts．

Tire pressure Model

（Standardtire）① Kpa（PSl）

E804−2

E806・2

Tighteningtorque② N・m（肘Ib）

200

375−412

（29）

（227−304）

265（38）

375−412 （227−304）

■Others ・Check for correct servLng Of any abnormaI

SeCtions that might have been found whiel OPerationsonpreviousworkingday． ・Check for operation of electronic−mOnitoring SyStem，COOJant temperature gauge，and other instrument．

Check that each control lever can be easilyly actuated and that they operate without backlashes． ・Checkthat headlight，rearWOrklight，backup

light and turn slgnalIight correctly operate． Depressbrakepedaltoseeifbrakelightcomes On．

● Checkthathornsound．

・Sit upln OPeratOr s seat，and check to seeif

rear view mirror is in position sufficiently ShowlngCOnditionofrearandside． ・Checkenglneforsound，Vibration，andco10rOf

exhaustgas． ・Check that reflector andlicense plate are not dinyordamaged，Permittingclearidentification．

3−25

亨よ＿∵蔓

PeriodicMaintenance／100HoursorlMonth lL GreaseOsci atingRearAxle ①Rearaxlesupport（Frontside） ②RearaxLesuppon（Rearside）

PeriodicMaintenance／100HoursorlMonth

■CleanjngofFuelFilterElement

Each section is hot right after engine hasas StOPPed． Wait untileach sectionis COOleddownbeforecleanlngfue＝ilter． ・Don tputfirenearthemachine． ・Thespiltfuelmaycausefire，Wipeitoff COmPletely． ・BeforecleanlngOrrePlaclngthefuelfilter， Set the starter ＄Witch to

OFF

or

disconnecttheearth＄ideofbattery． ・When cleanlngWith compressed air，Wear PrOteCtive glasses．Use the compres＄ed airof200Kpa（2kgf／Cm2）orless．

Fuel filter separates and removes sediment and moisture from fuel． Fuelfilter may become

CloggedwithforelgnSubstancesduringalongtime OPeration．Fue］用ter must be cleaned at fixed

intervalstopreventsuchclogglng． 1．Turn the cock① of fueJfilter upward to C10Se ．

2．Removetheretainingring②andtakeoutthe element［4］fromthefiltercase③． 3．CJeanthee［ement④withightoilandinjectthe COmPreSSed air200Kpa（2kgf／Cm2）from the insideoftheelementtoremovedust． 4．AIso removedustand moisturefromthebottom offiItercase③．

3−27

PeriodicMaintenance／100HoursorlMonth

5．ChecktheO−ring．1fitis damaged，rePlaceit Withanewone．

6．lnsta＝thecleanedeJement④tothefi［tercase ③andsetthemonthefiltermountingbyhand． Whenthepackingsurfaceisincontactwiththe

SealsuHace of fjJter mounting，tighten the retainlng rlng by about 2／3 turn manua y．

Don ttightentheretainlngnngeXCeSSively． 7．Turn the cock① of fueIfiIter downward to Open ．

8・Afterinsta ing，bleed airfrom the fuelsystem andcheckforfue［leakage．

BIeedAirfuelsystem ThesemachinesareequIPPedwithanelectricfuel PumP．Set starterswitch to ON ，and airwilIbe removed automatica y．1tis not necessaryto run StartermOtOr．

lMPORTANT Shortageoffueland suction ofairwillmake theelectricfuelpumpempty，Cau＄Jng a10ud SuCtion sound（OPerating sound），Turn OFF thestarterswitchtoavoidtheemptypump．

Conduct fo owing operationslOO hours（1 month）afterinitia10Perationofnewmachine．

■ChangeHSTOilFilterElement T Change Engine Oiland Replace Filter Element

■ReplaceHydraulicReturnFilterElement

3−28

At the same time carry out Maintenance／100HoursorlMonth

Periodic

．

Change Engine Oil and Replace Filterer ELement

Oilis hot right afterenglnei＄StOPPed．Wait

unti10ilcooIsbeforechanglngOiI．

Spilt englne OilwilIcause fire，WIPeit off COmPJetely．

Drain plug①is10Cated at underside on right Sideofrearofmachine．

1．Openenglnehood． 2．PIace containers under drain plug①and oil filter②toreceivedrainedoiJ． 3．Removedrain plug①（WrenCh size：19mm）to drain oil．Afterdrainlng，tightenthedrainplug ①．

4．Turnoilfilter②counterclockwisetoremoveit． 1fit cannot be easi［y removed，uSe a filter WrenCh．

5．Applyo‖thinlytopacking surfaceofa newoil filter．

6．Cleanfiltermountingandinsta

anewoilfjlter

byturnIngitc10Ckwise．When sealsurface of PaCkinglSin contactwith sealsurface offilter mounting，tightenoilfilterbyabout2／3turns．

1ftightenedexcessively，PaCkingisdamagedto CauSe OiIleakage．Be carefuInot to tighten OilfiIterexcessjvely．

3−29

PeriodicMaintenance／250Hoursor3Month＄

7・SuppIy required quantity of eng．ne oil

appropriate for particularair temperature from fillerport③．（See ApplicableOiILists ，．） Model

Requiredoilq ty

E804−2

5・6‖始「（1．4軸aり

E806・2

5・61iter（1・48gal）

8．Run eng］ne atlowidle．Make sure that the engFneOildoesnotleak． 9・5tolOminutesafterenglnehasstopped，Check englne Oillevelagaln． Refer to EngineOilLeveI ．

Check

RepJaceengjneojJandfjJterelementafterinitial 100 hours（1month）operation．Thereafter

repJace them every 250 hours（3 months） OPeration．

3−30

PeriodicMaintenance／250Hoursor3Months

■CleanandCheck AirCleanerElement

lMPORTANT Stopenginebeforeserv佗Ingaircleaner．

1fmachineisto beoperatedin dustyplaces， Shortenserviceinterval．

Clean and check air cleaner e］ement every250 hours（3months）orif air cleaner dustindicator

lampcomeson． 1．ReleasecIampsandremovedustcup． 2．「bke out element，and clean and checkit．

Which see How to C［ean and Check Air CleanerElement

．

3．Cleanthebodyinteriorwithacleanc10th． 4．lnstallaneworcleanedeLement．

5．Clean dust cup and theninsta and fixit with CLampsecurely．lnstaI］thedustcuptofaceits assembly directionindicator mark（TOP）

upward， 6．CheckairpIPlngfor100SeneSSOfhoseclamps， etc．

NOTE Jf c／eaned e／emenJ鹿／nsね〟ed and soon

／nd／c∂わrJaJ叩JS耽佗p由ce付〝肋ane〝eJemenr． Jf／spe／m甜edわC／eanane／emeローリpわ5J／mes． Jf的ee／eme／1r由一obec／eaned6〟mes，作p／ace／f 〝f〟1ane〝0ne．

3−31

PeriodicMaintenance／250Hour＄Or3Months L How to Clean and Check Air C［eaner Element lMPORTANT WhencleanJngelement，DONOTtapandhitit againsthardobject＄． DO NOT use an element whose plaits and gasketaredamaged． CLeanrng Clean element in the following way according to degreeofitscontamination，

■CleanDu＄tyElement

lnject dry，COmPreSSed air of200Kpa（30PSI）

frominsideofelementalongfins． Check Perform checks after e［ement has been cleaned．

‖uminateinside of element from top，and check fi［terpaper．Replaceelementwith newoneiffi［ter PaPerisdamagedorhaspinholes，eSPeCially，thin SeCtjon，Orifgasketisdamaged．

3−32

PeriodicMaintenance／250Hoursor3Months

P CheckBatteryTerminals Checkterminalsforlooseness．Cleanthemifthey aredirtyorcorroded， When terminalsare corroded and white powderis adhering，CJeanthemwithhotwater． 1f corrosionis excessive，brush terminals．After CJeanlng，aPPIygreasethinlytoterminals．

■GreaseCenterPin

Use clean grease to prevent dust from enterlng． Afterlubrication，WIPe Off the drained old grease COmPletely． ①Centerpin（leftside）

3−33

PeriodicMaintenance／250Hoursor3Month＄

■GreaseWorkingEquipment Useaclean greasetopreventdustfrom enterlng． After［ubrication，WIPe Off the drained old grease

COmPletely．Especiallyifthebuckethingeplnand bucketlink pin are soiIedwith sand ordust，they arewornearly．CarefullywIPethem・ ● HNbush HN bushes are being used for these machjnes・ As pin moves（generates friction heat），the oilin

thjs bushis suckedintothe clearanceagalnStPln andoozes． Consequently exceJlentlubricating pe什ormanceis

Obtained to prolong the greaslngintervaland besides reduce the wear of pJn and bush remarkably． ①Liftarmpin（RH＆LH，2places） ②Bucketcylinderpin ③Bucketcy［inderpin ④BelIcrankpin ⑤Bucketlinkpin ⑥Bucketlinkpin ⑦Buckethingepin（RH＆LH，2places） ⑧Liftcylinderpin（RH＆LH，2places） ⑨LiftcyLinderpin（RH＆LH，2places）

rGrea＄eSteeringPin ①steeringcylinderpin（Front） ②steeringcylinderpin（Rear）

Conduct the fo owing operations250 hours（3 months）afterinitia10Perationofnewmachineonly．

■Change Axle Oiland Reduction Gear Oil

3−34

At the same time carry out Periodic Maintenance／100 Hours or l Month PeriodicMaintenance／250Hoursor3Months

and ．

）ReplaceFuelFilterElement

Each section is hot right after engine has StOPPed．Wait untileach sectionis cooled downbeforereplaclngfuelfilter． DONOTputfirenearmachine． Spilt ojlmay cau＄e fire． Wipeit off COmPletely．

Before replaclng fuelfilter，Set StarterSWitch to OFF or djsconnect ground harness of battery．

When cleanlng With compressed air，Wear PrOteCtive glasses．Usethe compressed air Of200Kpa（30PSりOr】ess．

Fuel filter separates and removes sediment and moisture from fuel． FuelfiIter may become CloggedwithforelgnSubstancesduringa10ngtime OPeration．Fuelfilter must be replaced at fixed intervalstopreventsuchc10gglng． 1．Turncock①offue＝iltercounterc10Ckwiseto Close ．Turn（Din900． 2．Remove retaining ring ② and take out element（彰fromfiltercase③． 3．Filtercase③with andinstaIla new element．

AtthesametimereplacetheOdringwithanew One．

4．Clean filter mounting andinsta］lnew element．

WheninstaIling，be carefulnot to twist and damagethepacking． DONOTtightenretainlngrlngeXCeSSively． 5．Turncock①c10Ckwisetoopen．

6．BleedairfueIsystemandstartenglnetOCheck filtersealforleakage．

3−35

PeriodicMaintenance／500Hoursor6Months

JCleanWaterSeparatorFilterScreen

Each sectionis hot right after eng［ne has StOPPed．Wait untileach sectionis c001ed downbeforereplaclngWaterSeParatOrfilter・

DONOTputfirenearthemachine． Spilt fuel may cause fire. Wipe it off COmPlete吋

Before cleanlng Or rePlaclng Water＄ePalator filter，＄et ＄tar（er switch to OFF disconnectgroundharnessofbattery・

or

When cLeanlng With compressed air，Wear PrOteCtiveglasses．Usethe compressed air Ot200Kpa（30PSりOrless．

Waterseparatorfi［terseparateswaterfromfuelto PreVent trOuble due to water・Water separator

filtermaybecomec10ggedwithforeLgnSubstances during a10ng time operation，Water separator filter must becleaned atfixedintervaLsto prevent SuChc10gglng． 1．Turn cock①of waterseparatorfiltercounter clockwiseto CLose ．Turncock①in900． 2．Remove retaining ring② and then remove filtercase③andscreen④． 3．Wash screen④with clean fueloilandinject COmPreSSed air of200Kpa（30PSl）from insidetoremovesubstances． 4．AIso remove dust and water accumulatedin

bottomoffiItercase③．

3−36

PeriodicMaintenance／500Hoursor6Months

5．CheckO−ring．1fitisdamaged，rePlaceitwith aneWOne．

6．Cleanwaterseparatormountingsurface．lnstall Cleanedscreen④tofiltermounting． Set spring⑤and float⑥to filter case③ andinsta themonfiltermountjng． Wheninsta＝ng，be carefulnot to twist and damageO−ring．

7．Turncock①clockwiseto Open ，

8．BleedairfuelsystemandstartenglnetOCheck fuelleakage．

BleedAirfuelsystem ThesemachinesareequLPPedwithan electricfueI PumP．Setstarlerswitch to ON ，and airwil（be removedautomaticaIIy．［tis not necessaryto run StartermOtOr，

lMPOR−rANT

ShortageoffueIand suction ofairwi make theelectricfueJpumpempty，Cau＄lng a10ud SuCtion sound（OPerating＄Ound）．Turn OFF thestarter＄Witchtoavojdtheemptypump．

3−37

PeriodicMaintenance／500Hoursor6Months

■Grea＄ePrope

erShafts

StopenglneOn）evelsurFace．Lowerbucketto ground，thenapplyparkingbrake．Make＄ure

Placechocksagainsttirestopreventmovlng．

1．Frontaxle−Reductiongearbox（3places） 2．Reductiongearbox−Rearaxle（2places）

AtthesametimecheckretainlngboLtsfor 100SeneSS．

■ChecklnjectionNozzle

injection nozzle when uslng a nOZZle tester・ Thehigh−Pre＄＄urefueJoil＄Pitoutofinjectjon

nozzle may damage your skin．1f the high−PreSSurefue10iLhastouchedyourskin， COnSultadoctorwithin＄eVeralhours．

Check the staticlnleCtion start pressure and conditionofinJeCtion uslnganOZZletester．

WhenlnJeCtionpressureofnozzleistoohighortoo 10W，Or When condition oflnJeCtionis poor， COmbustionin englne Wi［lbecome abnormal，

causing drop in output or excessive emission of SOOt．

1n such cases， adjusttheinJeCtion startpressure Or Changethenozzle ．

Contact with your TCM dealer for checking lnJeCtionnozzle．

3−38

団T−仙珊州

DO NOT bring your hand c10Se tO tip of

At the same time carry out Periodic Maintenance／100Hours orlMonth

，

Periodic

Maintenance／250 Hours or 3 Months PeriodjcMaintenance／500Hoursor6Months

and ．

■CheckHydraulicOilandCleanStrainer Oilis hot and tankis pressurized right after engIneisstopped．Waitunti10ilcooIs before removlngfi‖ercap， Removeitwhi］ereIeaslnginternaIpressure． Spi ed oilwillcause fire，SO Wipeit off COmPIetely． lMPORTANT

Hydraulic devices are precision machines． Contaminated hydraulic oil may cause an unexpectedaccident．Manageoilcarefu

y．

When replaclng hydraulicoil，rePlacehydraulic returnfj［terelementandHSToilfiIterelementatthe Sametime．

1．StopmachineonaleveIground，Putthebucket

On grOund，aPPly parking brake and stop englne・

2．Move hydraulic controllever severaltimes to relievehydraulicpressure． 3．Remove oilf川er port plug①（OPen end WrenChsize：32mm）s10Wlytorelievepressure． 4．Place a container under drain plug② to receivedrainedoil．

Model

CapacityofhydrauJicoiItankL （lbtal）［gal］

E804−2

（42）【11．1】

E806−2

（42）【11．1】

3−39

PeriodicMaintenance／1000Hoursor12Months

5．Removedrainplug②（WrenChsize‥19mm）to drain oil．

6．A什erdraining，remOVeCOVer③andthen removetankstrajner④（OPenendwrench Size：41mm）．

7．Removedustfromtankstrainer④andcleanit withuninflammablewashingoiL．1fstrainer④ isdamaged，rePlaceitwithanewone・

8．ChecktankinsideforforeLgnSubstanceand CJeaninsidewithwashingoil． 9．CheckO−ringofcover③．ReplaceO−ring，ifitis damaged． Cleandrainplug②，thenappIysealingtape around．

10．lnsta cleanedstrainer④andtightendrain Plug②．

Next，rePlacehydraulicreturnfilterelementand HSToilfilterelement．

3−40

PeriodicMaintenance／1000Hoursor12Months

■ReplaceHydraulicReturnFilter Element

Oilis hot and tankis pressurized right after englneisstopped．WaituntiloilcooIsbefore replaclnghydraulicreturnfilter， Spilled oiIwi COmPletely．

cause fire，SO WIPeit off

RemovefIoorpJate．Ybu willfind hydraulic return filteratrightofmachine． When replaclng hydraulic oil，rePlace hydraulic returnfilterelementatthesametime．

1．Place container under hydraulic return filterto receivedrainedoil．

2．TurnhydrauLicreturnfiltercounterc10Ckwise（as Viewedfrombottom）toremoveit． 3，App［y oilthinly to packing su什ace of a new

hydraulicreturnfilter． 4．Cleanfiltermountingand mountnewhydraulic returnfilter byturmngitc10Ckwise．When the surface of packing is in contact with seal Surface of filter mounting，tighten hydraulic return fi［ter by 2／3 turns．1f tightened

excessively，PaCkingis damaged to cause ojl leakage．Be carefulnot to tighten hydraulic returnfiIterexcessive［y．

Replace hydrau［ic return filter afterinitia］100 hours（1month）operation．Thereafter，rePlace

it everylOOO hours（12 months）or when replaclngthehydraulicoi［．

3−41

PeriodicMaintenance／1000Hour＄Or12Months

■ReplaceHSTOi］FilterElement

Oili＄hot and right afterenglneis＄tOPPed・

Wait unti10ilbefore replacing HST oilfilter element． SpiLled oilwi

cause fire，SO W−Peit off

completely. lMPORTANT When supplying hydraulic oil，be carefuL to PreVentdustfromentering・ DONOTreuseHSToilfilterelement．

HSToilfiLterislocatedatrightofrearframecenter PlnaSViewedfrombottom・ Whenreplaclnghydraulicoil，rePlaceHSTo‖filter eLement．

1．PlaceacontainerunderHSToi＝ilterto receive drainedoil．

2．Turn filter case countercLockwise（as viewed from bottom）to removeit．Replace O−ring of fiLtermountingwithanewone・ 3．CLeanfiltermountingandinsideoffiltercase・ 4．lnsta［lanewelementtofiltermountingandturn filtercasec10Ckwisetoinsta it．

5・SuppLy the specified hydraulic oilas required throughtheoilfillerportL（Referto Applicable OilLists ．

Model

CapacityofhydrauLicojltankL （Tbtal）［gal】

E804・2

（42）【11．1】

E806−2

（42）【11．1】

3−42

PeriodicMaintenance／1000Hoursor12Months

6．Check O−ring of oi［fi er port pIug．1fitis damaged，rePIaceitwithanewone． 7．lnsta］IoilfilIerportplug．Then，bIeedairfrom

hydraulicsystem． 8．Run englneatlowidIeand pushandpuIleach Cylinder40r5times so thatit w川not reach StrOke end［approx．10cm（3．9in）before stroke end］．

lMPORTANT lfenglne runS at highidlewith a cy］inder at StrOke end，air mayin cylinders damage Seals．

9．Then，mOVe eaCh cylinderto stroke end3−4 times．

10．Lower bucket horizonta y to ground，StOP englne，Check oillevelgauge on side oftank， and add oiIas necessary．0ptimaloi＝eveIis

SOmeWherebetweenhighandlowleveJs． Replace HST oi［filter afterinitia1100hours（1 month）operation．Thereafter，rePlaceit every lOOO hours（12 months）or when repLacing

hydraulicoiL

3−13

PeriodicMaintenance／1000Hour＄Or12Months T ChangeAxleOil

● Frontaxle

lf oilcan be changed only when［ift arm and bucket arelifted，Iock working equlPment COntrOllever and safety bar，StOP englne and applychocksagalnSttimestopreventmovlngtO tires． Moreover，uSe a SuPPOrt Stand，tO

PreVentWOrkingequlPmentfromlowenng． ● Rearaxle

When tires removed and then oilis changed， ax［e height must be same at right andlen horizontally．Useasupportstand，etC．tOmake astablecondition．

1．Place acontainerunderthe drain plug①to receivedrainedoi［．

2．Remove dipstick〟illplug②and then remove drainplug①． 3．Afterdraining，Cleandrain plug①，Applyseal

tapearoundplugandtightenit．

3−44

PeriodicMaintenance／1000Hoursor12Months

4．Supplyoilasrequiredthroughoilfillerport・Put dipstick〝‖plugatoilfillerporttolfoiIadheres up toinscribed［ine of dipstick，OilleveLis PrOPer・

Model

Requiredoilq ty L（gal） Frontaxle

Rearaxle

E804−2

4．5（1．2）

←

E806−2

4．5（1．2）

←

5．Clean dipstickNiLIpJug②and applysealtape aroundit．

Andthentightenit．

Replace the axle oiIafterinitia1250hours（3 months）operation．Thereafter，rePlaceitevery lOOOhours（12month＄）．

3−15

PeriodicMaintenance／1000Hoursor12Month＄

■ChangeReductionGearBoxOil

Oilis hotrightafLerenglneis＄tOPPed．Wait unti10ilcoo］sbeforechanglngOil． Spi

ed oilwi

cause fire，WIPeit off

COmP】ete一肌

1．Place a container under drain plug to receive drainedoil． 2．Removelevelplug①and then remove the

drainplug②todrainoiI． 3．Afterdraining，Clean drain plug②，aPPly seaL tapearounditandtightenjt． 4．Removeoilfillerportplug③andsupplygearoil asrequired．Supplyoilunti10ilcomesoutfrom levelportalittIe． Model E804−2 E806・2

Requiredoilq ty L（gal） 1．8（0．5） 1．8（0．5）

5．Cleanleve［plug①andtheoi［fi erportplug， ③apply sealtape around them and tighten them． 6．After supplylng Oil，Start englne and move

machineslowlytocirculateoil． 7．Stop engJne and check oiLlevelof reduction gearagaln．1f necessary，add specified oilas required．（Refertoabove 4 ．）

Replacetheoilinreductiongearafterinitia1250 hours（3 months）operation． Thereafter， replaceiteverylOOOhour＄（12months）．

3−46

PeriodicMaintenance／1000Hoursor12Months

■ChangjngBrakeOil

Stop machineonalevel，SOlid ground，10Wer

bucket to ground，aPPly parking brake and applychockstotirestopreventmachinefrom moving． Wear protective glasses to prevent oil from lnJurIngyOureyeS， A built−in wet brakeis used． Use the

SPeCified oil（Tbrque converter oil，SAE5W）．

1f you use automotive brake fIuid（Vegetable Oil），brakemaymalfunction． Whenchanglngbrakeoi［，bleedair．

1．lnsert one end of transparent vlnyltubeinto bleed screw，and put other endin a c［ean COntainersothatbrakeoilwilJnotbescattered．

2．LoosenthebIeedscrewdischargeoldbrakeoil．

DischargeoldbrakeoiJwhilesupplylng neWOiL inordertoprevent entryofairintoemptybrake Oiltank．When clean oilbeg［nS tO f10W Out，

tightenthebleedscrew． NOTE 和oJ）eOJ）／e∂佗佗qU／佗dわb／eedb帽kesγSrem， 0neわdep帽SS b個々e peぬ／a〃do的erfo op即 andc／osebIeedscrew．

3−47

PeriodicMaintenance／1000Hour＄Or12Month＄

■BleedingProcedureofBrakeSystem

lMPORTANT Two people are required to bleed brake system one to depress brake pedal and other to open andclosebIeedscrew．

Make sure that more then half of brake oil reservojrtankisfiJledwithoilwhileoilbleeding．

1．lnsert one end of transparent vJnyltubeinto bleed screw，and put other endin a clean COntainersothatbrakeoiJwillnotbescattered．

2．Depress brake pedaIseveraltimes，and while depresslngOnitcompIetely，［00Senbleedscrew byturnlngl／2−1turninordertodischargeoil．

3．Tighten the bleed screw and restore brake Pedal． 4．Repeataboveoperations2and3untilcleanoil begins to flow through vinyltube and air bubblesareremovedcompletely． 5．Whenairintubeiscompletelyremoved，tighten

bleedscrewwhiledepresslngPedal． 6．Afterairbleeding，addbrakeoiltoreservoirtank

uptoappropriateIevel．

Max39mm （85cc）

3−48

PeriodicMaintenance／1000Hoursor12Months

■ReplaceAirCleanerElement

Cleanandcheck…EIement every 250 hours（3 months）of operationorifair CIeanerdustindicatorcomeson． Replace………… Replace elementwithnewone

Whenouterelementiscleaned6

timesorafterlOOOhours（12 months）ofoperation．

1・RepJacecJampsandremovedustcup．

2・−rbkeoutelementandrepJaceitwjthanewone．

3・lnstaJIcJeaneddustcupandfixjtwithcJamps SeCureIy． 4・Checkairp■P．ngforloosenessofhoseclamps・

3−49

Maintenance／WhenRequired ■CheckAx】eOilLevel

Oilishotrightafteroperation・Waituntiloil

iscooleddownbeforechecking． Spi ed oi］may cause fire． Wipeit off COmPletely． Jfoilleakagevisible，CheckoilJevel・

Checkoi＝evelon agroundwherethe machineis horizontal．If machineisinclinedtoleft orleft，an incorrectoillevelreadingcanoccur・

1．Removedipstick〟il［plugandchecktoseeifoil reachesinscribedlineondipstick． 2．1foillevelisinsufficient，addoilasrequired．Put dipstick／fillplugatoilfilterporttocheckoillevel・

lfoiladheresuptoinscribedlineofdipstick，Oil levelis proper．Referto Rep［ace Axle Oil and ApplicableOilLists 3．CLean dipstick／fillpIug②and apply sea［tape aroundit．Andthentightenit．

Maintenance／WhenRequired

■CleanandCheckRadiatorFin

C［ogglngOfradiatorfinswithdirt，leavesoftrees，Or Other forelgn Substances causes overheating，

because stream of cooling air is obstructed and thus cool■ng efficiency of radiator s■gnificantly

decreases． 1f c10ggInglS found，then c（eanit with water or COmPreSSed air・lf cleanlnglS done with water， PrOteCtalternatorfromwatersp［ashes．

3−51

MaintenanceNVhen Required

■Change CooIant and Clean Cooling Sy＄tem

lfenglneis hotandradjatorcapISremOVed， Steam Or hot wateri＄SPOuted to burn you． BeforeservICJngCOOlingsy＄tem，StOPenglne and make sure that coolant is cooled and

radiator cap can be removed by hand・ ¶）remOVe radiator cap，turnit ＄10Wly

COunterC10Ckwise as relievlng internal PreSSure・

Forthe method to replace coolant，referto Fuel， Water，andLubricants，SeLectionandCapacities ， When changlng COOlant，C］eaninside of coollng

SyStem．Waterscaleorrustinsidecooling system Willreducecoo［ingcapacity，CauSlngOVerheating・

lMPORTANT ・Check rubber hose．］fitis damaged，

replaceit with a new one．AIso check ho＄eClampsfor100SeneSS． ・Checkradiatorfinsforc10gglngWithdu＄t andinsect＄．1f c10gglngis found，Clean

finswithwaterorcompressedair． 1．Stop machine on alevelground and stop englne tO COOIcooI［ng SyStem・PLace a container under drain cock ① to received drainedcoolant．

2．0pen englne hood．S10Wly turn radiator cap

COunterC10Ckwise as relievlng jnternalpressure toremoveit．

E804−2

3．Loosen drain cock① of radiator to drain COOlant．

4．Loosen drain cock②of enginecrankcaseto drain coolant from engine b10Ck．（In E806−2， removethehosetodraincoolant．） 5．C10Sethedraincocks①and②．

3−52

E806−2

Maintenance／WhenRequired

6．Clean radiator us■ng a COmmerCially available CLeanLngagent・FoLIowwritteninstructions of

manufacturer of cIeaning agent・（Run the englne at SPeed slightly higher thanidling SPeed and，When coolant temperature has

reached80OCormore，keep runnlngforabout 30 minutes．1f temperatureislow，CleanJng

effectisnotasexpectedbecausethermostatis C［osed．）

7．Afterc］eanlng，drainentire c］eanIngagentand

then fi radiator with tap water．Stan englne

and keepit runnlngforaboutlO minutes，and drain water．Repeat this water−WaShing until CleanwaterfLowsout．

8・Preparecoolantthatconsistsoftapwaterand rust−PreVentive agent or antifreeze・Slowly

feed this cootantinto radiator．Run engine without radiator cap to bleed air of cooling SyStemCOmPJetely・Referto‖CooLant〃

Model

Requiredcoolantq ty L（gal）

E804・2

5．7（1．5）

E806・2

6．1（1．6）

9・Stopeng．neandoptimizethequantityofcoolant・ Feed cooLant up to top of radiator s filler pon

andupto FULL ofreservoirtank・

10．Checkradiatorcap．1fpackingisdamagedor ifspnng●Sfatigued，rePlacecapwjthanewone・ 11．SecurelylnSta cap・

3−53

MaintenanceMlhen Required

■CleanFuelTank

FueL js fJammable． When servIClng fuel

SyStem，turn OFF starLing switch key and keepopenflame＄aWayfrommachine， Spi ed fuelwi cause fire，WIPeit away COmPletely．

If engine does not start smoothly or output is insufficientduetopoorfuelsupply，Checkandclean fueltank．

1．Place a container under drain plug ① to receivedrainedfuel．

2．RemovedrainpJug①anddrainfueI． 3．Remove10WerCOVer②． 4．Cleaninside oftankwith non−flammable soIvent

and remove dust accumuLatedin bottom of tank．

5．Apply sealtape around drain plug① and

tightenit． 6．1nstal】the cover②and supplyfuel．Replace O−ringofcover②，ifitisdamaged．

7．BLeedfuelsystemofairandmakesurethatfuel does notIeak．Referto

Bleed air from fuel

SyStem ．

lMPORTANT

Shortageoffueland suction ofairwil］make theelectricfuelpumpempty，CauSlng a10ud SuCtion sound（OPerating sound），Turn OFF thestarterswitchtoavoidtheemptypump．

3−54

Maintenance／WhenRequired

LCleanEngineBreatherElement

Remove breather and clean e［ement with non−flammabIesoJvent．

lLCheck and Adjust Engine Valve C】earance

ContactyourTCMdealerforcheckandadjustment Ofvalveandclearance．

3−55

Maintenance／WhenRequired

F ReplaceFu＄e＄

Before replaclng fuses，be sure to turn off POWer（Starter＄WitchOFF）．Beforereplacing

hazard fuse，disconnect negativetermina10f battery． DO NOT use a fuse exceeding specjfied CaPaCity，and wire，Silver paperoranyother materials，Otherwise electric wire wi be OVerheatedandburned．

Jf a new fuse b10WS Out right after replacement，there are other problem＄．

ContactwithyourTCM dealer． 1．Setstarterswitchkeyto

OFF

andremovekey．

2．Removefusecover．

3．Check positjon and capacity offuse according totroublesituation．Referto andCircuitNameH．

FuseCapacity

4．Removefuse．1ffusehasblownout，rePlaceit

Withanewoneofspecifiedcapacity． 5．lnsertfusecompletely．

3−56

（Right）

（Fusehasb10WnOut・）

Maintenanceハ〃henRequired

■ReplaceS10WBlowFuse

Beforereplac．ngthes10Wb10WfuselturnOff POWer（Setthestarterswitchto

OFF

）・AIso

disconnectnegativetermina］ofbattery・

］fa news10Wb10Wfuseb10WSOut rightafter repLacement，there are other problems・

ContactwithyourTCMdealer・

1．Setstarterswitchkeyto OFF andremovekey・ 2．0penenglnehood， 3．Remove s10W b10W fuse．1fit has b10Wn Out， replaceitwithanewone・

囲囲

5．lnserts10Wb10WfusecompLetely．

（Right） （Fusehasblownout・）

3−57

MaintenanceMlhen Required

JReplaceCuttingEdge ／

Stopmachineonalevelground，StOPenglne and［ock working equlPment COntrO［lever Withsafety10Ck．

Before repLaclng Cutting edge，Set b10Cks to PreVentbucketfromJowenng・

1．Raisebucketsothatitsbottomwillbehorizontal， andplaceblocksunderbucket．Stopenglne・ 2．Remove bolts and nuts①and then remove Cuttingedge②． 3．If only one side of cutting edgeis worn out， reverse cutting edge for reuse・Lf both sides

have become worn out，rePlace cutting edge With anewone．

4．CLean mounting surface and mount cutting edge． Model E804−2

E806−2

Nuttighteningtorque N・m（ft・lb） 186．2−235．2（137−174） 186．2−235．2（137−174）

5．Start englne，raise bucket slowly and remove blocks．

6．After operation of severalhours，retighten

mountingnuts．

3−58

ノ

＼くゝ−

AdjustmentofEachPart ■Adju＄tAutoLeveler

①

Stop machine on aleveIground and apply Chockstothefrontandrearoftires．

App］y parking brake and fix front and rear frameswithsafetybar． While armis beinglifted，don

t go to under

WOrkingdevice．

1．LowerbucketcJosetoground，andstopenglne

inaccordancewithdesiredangleofexcavation・

30・−35打Im

2．Loosen bo［t①，and move bracket④so that edge of bracket②wi be approx．30〜35mm （1．2 −1．4in）away from center of sensitive

Su血Ce Of proximity switch③．Then secure bracket②．

3．Loosen two nuts ⑤ to adjust clearance between surface of proximity switch③and bracket ②．Distance must be 5−7mm 5・−7汀Im

（0．2−0．3i叶

4．After adjustment，Start englne and check adjustment．Raiseliftarm，dumpbucket，raise

englneSPeedtomaximum，Sethydrauliccontrol leverin ti］t back position，and release your holdonlever．

5．Whenbucketangleisadjustedcorrectly，Check

thathydrauliccontroILeverautomaticaLlyreturns toneutralposition． 6．LowerJift arm，and checkthat bucketis set at

desiredangle．

3−59

AdjustmentofEachPart

JHow to Relea＄e Parkjng Brake Manua‖y

Parking brakejs releasedbyoiIpressure・When englneStOPS，Parkingbrakeisnotreleasedevenif itsswitchissetto OFF ．

Whenenglnedoesnotstartandmachinemustbe towed，releaseparkingbrakeforcedly（manually）・ 1．Removebolt①（bo［tforreleasing，MlOxL55）・

2．Removeplug②．

3．Tightenthebolt①intotheportBfromwhichthe Plug②wasremoved・

Parking brake piston is pulled back to release Parkingbrakeandsoyoucanmovemachinevery

VlEW A

S10Wly． b

4，Afterwork，remOVe bolt①from port B AppLy sealtapearoundplug②andtightenitintoport B．

5．Setbolt①toitsoriginalposition．

3−60

/Troubleshooting

Failuremayoccurduetocombinationofvariouscauses，andifanyfailureoccurs，CauSeShoul inve＄tigatedforeachitemandremediafstepsshouldbetaken．

1fitseemsthattherearetroublesorcausesotherthanthefoJ10Wlngitems，aSkyourTCMdealerfor inspection．Foritemsmarkedwith◎，aSkyourTCMdealerforinspectjon．

Sym ptom

Remedy

Cause

■Engine OFuelshortage OAirismixedinfuelsystem． OFuelinjectionpumpornozzleis

Osupplyfuel．

OBleedair．

fau町

Englnedoesnotstartwhen

OReplacefuelfiLterelementor

Starteristurned．

CIeanstrainer．

0lnsufficientintakeajrquantity

OcJeanorreplaceaircleaner

element． 0lnsufficientcompressionpressure ◎RepairorrepIacecyJinder，Piston nng，etC・

OBatteryisnotchargedenough． OMalfunctionofstanerorstarter

OCharge． ◎Repairorreplace．

EngIneeXhaustco10ris

reJay OShiftleverisnotinneutral Osetshiftleverinneutralposition． POSition． OExcessivequantityofoilinoilpan OAdjustittospecifiedoilquantity． 0lmproperfueI Ochangeitwithspecifiedfuel．

Whiteorblue．

0lnsufFicientcompressionpressure

Starterdoesnotturn．

◎Repairorreplacecylinder，Piston nng，etC．

Engineexhaustcoloris blackordarkgray．

0lmproperfueI Olmproper valve clearance 0lnsu＃icientintakeairquantity

OchangeitwithspecifiedfueL ◎AdjustcIearance．

OCleanorreplaceaircleaner element．

OInsufficientquantityofcoolant

Eng［neOilpressure

OsupplycooIant． OLoosened fan belt OAdjusttension． OLoosened radiator cap OTightencap． ODustandfuraccumulatedin OSupplycoolantorcleaninsideof COOlingsystem COOJingsystem． OFaultythermostat ◎Replacethermostat． ORadiatorfinsareclogged． OCleanfins． OInsufficientoiIquantityinoilpan Osupplytospecifiedoilquantity． 00ilfilterelementiscIogged． OReplaceoiIelement．

indicatorlightcomeson．

00illeakagefrompipeorjoint

◎Check／repair．

OFaultymonitor

◎Replacemonjtor．

Watertemperatureistoo high．

IIHST（Transmission） Reductionintraveling SPeedanddifficuIty［n travellng

0lnsufficientoi＝nreductiongear box

Olmperfect shift lever

OAbrasionordamagetopartsin gearbox

3−61

Ocompletelyshiftlever， ◎Repairorreplace．

TroubLeshooting

Symptom Excessiveriseofoil temperature

Noise

Remedy

Cau＄e

0lnsu什icientorexcessiveoil OEngineisoverheated．

OFil［uptospecifiedJevel．

ODeteriorationorpoorqualityofoil OsuctionstrainerjscIogged． Olmproper speed gear OSuctionstrainerisc10gged． OAbrasionordamagetopartsin

OReplaceoil． Ocleanorreplace． Ousecorrectspeedgear． OCleanorreplace．

0lnspectengine．

◎Repairorreplace．

gearbox

Noise

Powerisnottransmitted．

0lnsufficientoilorpoorquality

Osupplytospecifiedo‖quantity，

OGearsarewomordamaged．

◎Repairorreplace．

Opropellershaftisbent． OBearingsarewornordamaged・ OShaftisbroken．

◎RepairorrepIace．

0lnternalpartsarewornor

◎Repairorreplace． ◎Rep［ace

◎Repairorreplace．

damaged．

Service Brakeke Brakingforceis10Wered．

Dragglng Abnormalnoise

OAirismixedinbrakesystem． 00illeakagefrombrakepiping

OB［eedair． ◎Repairandsupplybrakeoil．

OMaIfunctionofmastercylinder OBrakediscsareworn．

◎Repairorreplace．

OMastercylinderisfaulty． OBrakepistonisstuck．

ODeteriorationofbrakeoiland

◎Replace． ◎Repairorreplace． ◎Repair．

OChangeoil．

reductiongearoiL

0lmproperoil

Ochangeitwithspecifiedoil．

3−62

Troubleshooting

■HydraulicSystem Liftarmdoesnotriseor

risesslowly．

BucketswIngSWhile machineistraveIlng．

Excessiveriseofoil temperature

0lnsufficientoilquantityinoiltank OSupplytospecifiedoilquantity． Ocleanorreplace． OSuctionstrainerisc）ogged． OcontroIcableisfaulty． ◎Adjustorreplace． OMainpumpisfauIty． ◎Repairorreplace． 00ilseaIisdamagedincylinder． 00ilsea＝ncyJinderisdamaged．

◎Replace． ◎Replace．

00iltightnessofcontroIvalveis

◎Adjust，rePairorreplace．

faulty． Opjnandbushoflinkageareworn．

◎Replace．

OsuctjonstraineriscIogged， OTensionofenginefanbeItis

OCLeanorreplace． OAdjust．

insufficient．

OInsufficientorexcessiveoiJ OEngineisoverheated．

OFiJluptospecifiedoilquantity． ◎lnspectengine．

ODeteriorationofoilorpoorquality OReplaceoil．

3−63

Specifications ■Specification＄ ● E804−2

Bucketcapacity（WithBOC）

0．4m3（0．52yd3）

Overa］llength

Operatingweight

2，895kg（6，3801bs）

（WithBOCatground）

（D

Overa height（Canopy）

D1503−MDl

Flywheel21．3kW（28．6HP）／

power／Rated

2，400rpm

ロ）

⊂ LU

1，499cc（91．蝕∩3） Fueltankcapacity（Lightoil）

Operatingload

q〉

くJ

1stgear F＆R

く8

50L （13．2∪．S．gal） 650kg（1，4401bs） 2，750kg（6，06αbs）

Max．drawbarpu

⊂

Overallwidth（Bucket）

KUBOTA

Maker／ModeI

∈ l■＿

Cl t q）

F＆R

7．5km／h（4．7mph） 15．Okm／h（9．3mph） 300

L

Turningradius （CenterOfoutsidewheel）

Articulationangle

3，040mm（119．7in） 410

3−64

Wheelbase Groundclearance

DumplngC［earance （WithBOC）

Dumpingreach （WithBOC）

Buckethingepinheight （Max．）

Battery

4，230mm（166．5in） 1，570mm（61．8in） 2，550mm（100．4in） 1，780mm（70．1in） 255mm（10．Oin） 2，155mm（84．8in） 815mm（32．1in） 2，685mm（105．7in） 12V−490×1

TransmissioncontroIHST

HST（Electrical）

Tiresize／Pressure（Standard）

12．5／70−16−6PR 29PSl

E806t2

Bucketcapacity（WithBOC）

0．6m3（0．78yd3）

Overalllength

Operatingweight

3，745kg（8，2601bs）

（WithBOCatground）

KUB01 A

Maker／Model

q）

D1503−MDトT

FlywheeI30．9kW（41．4HP）／

power／Rated

一っ）

⊂ LU

Operating10ad Max．drawbarpulJ 1stgear

50 L

F＆R

8．5km／h（5．3mph）

＿．ゝ ∈

○

F＆R

t

16．5km／h（10．2mph）

（WithBOC）

Buckethingepinheight （Max．）

Battery

（CenterOfoutsidewheel）

ArticuIationangle

915mm（36．Oin） 3，140mm（123．6in） 12V−490×1 HST（EJectricaF）

Tiresize／Pressure（Standard）

15．5／60−18−8PR

38PSl 300

Turnlngradius

2，500mm（98．4in）

TransmissioncontroIHST

q〉

L

2，630mm（103．5in） 1，900mm（74．8in） 295mm（11．6jn）

DumpIngreaCh

（13．2∪．S．gal）

（ロ

Overa height（Canopy） VVheelbase

（WithBOC）

960kg（2，1201bs） 3，400kg（7，5001bs）

q） U ⊂

1，690mm（66．5in）

DumplngClearance

1，499cc（91．5in3） Fueltankcapacity（Lightoil）

Overa width（Bucket）

Groundclearance

2，800rpm

4，745mm（186．8in）

3，220mm（126．7in） 410

3−65

Memo

WriteDownYburLoaderDataHere

LOADER MODEL LOADERSERIALNO， ENGINESERIALN0．

SUPERVISER SNAME

DATEOFPURCHASE

DEALER SNAME

WORKSHOP SNAME

PHONE

3−66

MaintenanceLog

（Pagel／4）

MaintenanceLog Date

Machine hours

Servicepe膏ormed

3−67

Servicedby（name）

（Page釘4）

Maintenance Log Date

Machine hours

Servicepe什ormed

3−68

Servicedby（name）

（Page3／4）

Maintenance Log Date

Machine

Serviceperformed

hou「s

3−69

Servicedby（name）

（Page4／4）

Maintenance Log Date

Machine hours

Serviceperformed

3−70

Ser Vicedby（name）

（Pagel／4）

Notes

3−71

（Page2川）

Note＄

3−72

（Page3／4）

N otes

3−73

（Page4／4）

Note＄

3−74

Memo

No．OW−601−MAE

lSSUED：JUNE，2003

丁甜c。。。。RA，1。 lNTERNATlONAL MARKETING DNIS10N：

Allright＄reSerVed

03．5−．E806−2＃02249一

l−15−5，Nishi−Shimbashi，Minato−ku，Tokyo lO5−0003，Japan FAX：Japan＋81−3−35918152，3−35918153

JB−1506070（TA）PrintedinJapan

TCJmc。。，。RAT．。