TAKEUCHI TB228 Mini Excavator Parts Manual - PDF DOWNLOAD

Engine [P-TB228EAB] for TB228 3TNV82A-BPTB,BPTB1

Reference

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ﾍﾟｰｼﾞ

0-2

How to read this Parts Catalog.

REF NO. PARTS NO. Description ENGINE 3TNV82A-BPTB,BPTB1 2010.2.24 P-TB228EAB

Reference: 0-1

Q'ty

I

R

Remarks

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Page FIG01 FIG02 FIG03 FIG04 FIG05 FIG06 FIG07 FIG08 FIG09 FIG10 FIG11 FIG12 FIG13 FIG14 FIG15 FIG16 FIG17

Index CYLINDER BLOCK GEAR HOUSING FLYWHEEL HOUSING & OIL SUMP CYLINDER HEAD & BONNET SUCTION MANIFOLD & AIR CLEANER EXHAUST MANIFOLD & SILENCER CAMSHAFT & DRIVING GEAR CRANKSHAFT & PISTON LUB.OIL SYSTEM COOLING WATER SYSTEM FUEL INJECTION PUMP GOVERNOR FUEL INJECTION VALVE FUEL LINE STARTING MOTOR GENERATOR GASKET SET

Engine [P-TB228EAB] for TB228 3TNV82A-BPTB,BPTB1

CYLINDER BLOCK

27

28

14

5

8

6

7 12

4

13

6 15 35

15 35

1

9

9

9

9 29

Reference

FIG01

32

ﾍﾟｰｼﾞ

01

REF NO. 1 4 5 6 7 8 9 12 13 14 15 27 28 29 32 35

PARTS NO. Y719802-01560 Y124060-01050 Y129001-01250 Y124160-01910 Y124160-01910 Y171051-01921 Y119620-02020 Y129795-02412 Y27241-120000 Y27241-300000 Y119717-02930 Y119810-01200 Y119812-01330 Y719810-02981 Y119810-02871 Y119810-02941

Reference: FIG01

Description BLOCK ASSY, CYLINDER PLUG PT1/8 PLUG 50 PLUG PT1/4 PLUG PT1/4 PLUG BOLT BUSH, CAMSHAFT PLUG 12 PLUG 30 BEARING, THRUST BOLT, CYL. HEAD GASKET, HEAD METAL, MAIN (STD) MAIN BEARING US=0.25 BEARING,THRUST .25OS

ｼﾘﾝﾀﾞﾌﾞﾛｯｸ Q'ty I R 1 1 1 2 1 1 8 1 2 6 2 14 1 4 (1) 4 (2) 2 (3)

CYLINDER BLOCK Remarks

REPAIR PART. UNDER-SIZED(U.S=0.25)PART. OVER-SIZED(O.S=0.25)PART.

Page:01

Engine [P-TB228EAB] for TB228 3TNV82A-BPTB,BPTB1

GEAR HOUSING

4

15

10 18

5

9 8 15

20 19 21

6

17

13

12 16 17 11

3

1 7

12 14

Reference

FIG02

ﾍﾟｰｼﾞ

02

REF NO. 1 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

PARTS NO. Y719980-01500 Y119934-01800 Y119803-01520 Y119802-01561 Y124160-01751 Y124240-01871 Y129795-01950 Y119609-32040 Y121850-51960 Y129001-91841 Y22190-080002 Y24311-000320 Y26106-080162 Y26106-080162 Y26106-080302 Y26106-080552 Y26306-080002 Y121023-01551 Y24341-000240 Y26106-060162

Reference: FIG02

Description GEAR CASE ASSY SEAL, OIL FLANGE, GEAR CASE STUD, M8X25 COVER,FILLER COVER, HO-P PIPE, KNOCK L=18 O-RING P16 O-RING, F.I.PUMP BOLT M 8X 85 PLATED SEAL WASHER 8S O-RING 1A P-32.0 BOLT M 8X 16 PLATED BOLT M 8X 16 PLATED BOLT M 8X 30 PLATED BOLT M 8X 55 PLATED NUT COVER, BLIND O-RING 1A S-24.0 BOLT M 6X 16 PLATED

Q'ty 1 1 1 3 1 1 2 2 1 3 5 1 4 3 1 12 3 1 1 2

ｷﾞﾔｹ-ｽ GEAR HOUSING I R Remarks

Page:02

Engine [P-TB228EAB] for TB228 3TNV82A-BPTB,BPTB1

FLYWHEEL HOUSING & OIL SUMP

4

1 5

17

3

2 16 18

13

14

6

12

11 11 7

Reference

FIG03

10 8

12

ﾍﾟｰｼﾞ

03

REF NO. 1 2 3 4 5 6 7 8 10 11 12 13 14 16 17 18

PARTS NO. Y129100-01580 Y129612-01600 Y119620-01750 Y26206-100252 Y26206-100302 Y119810-01730 Y119810-01790 Y119640-01640 Y22190-220002 Y26106-080162 Y26106-080452 Y129100-01580 Y129100-01640 Y129795-01780 Y129486-01670 Y26106-080352

Reference: FIG03

ﾌﾗｲﾎｲﾙﾊｳｼﾞﾝｸﾞ & ｵｲﾙﾊﾟﾝ FLYWHEEL HOUSING & OIL SUMP Description Q'ty I R Remarks PARALLEL PIN 8X16 2 HOUSING,FLYWHEEL 1 CAP, FLYWHEEL COVER 1 BOLT M10X25 6 BOLT M10X30 4 SPACER, L.O. SUMP 1 SUMP ASSY, OIL 1 DRAIN PLUG M22 1 SEAL WASHER 22S 1 BOLT M 8X 16 PLATED 6 BOLT M 8X 45 PLATED 22 PARALLEL PIN 8X16 2 CASE ASSY, OIL SEAL 1 SEAL, OIL 1 BOLT M8X30,COLLAR HD 6 BOLT M 8X 35 PLATED 3

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Engine [P-TB228EAB] for TB228 3TNV82A-BPTB,BPTB1

CYLINDER HEAD & BONNET

50 44

51

46 43

52

45 39

40

53

3

8

38

13 11

10 38

13 11

6

10

48 13 11

9 36

10 38

13 11 7

10

41 13 11

9 36

10

49

13 11 7

42

10 4

9

56 55

14

8 14 27 24 24 23 23 25 26

54

31 32

1

38 6

15 30

2

29 37 34 33 20 35

2 1

22 21

Reference

FIG04

ﾍﾟｰｼﾞ

04

REF NO. 1 2 3 4 6 7 8 9 10 11 13 14 15 20 21 22 23 24 25 26 27 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 48 49 50 51 52 53 54 55 56

PARTS NO. Y129900-07900 Y26106-080162 Y119802-11241 Y119802-11251 Y119802-11260 Y119802-11270 Y119802-11280 Y129150-11280 Y119802-11650 Y129150-11230 Y129150-11750 Y104211-11370 Y119803-11700 Y27241-400000 Y119802-11100 Y119802-11110 Y119810-11120 Y104211-11180 Y119803-11340 Y124160-11340 Y27310-070001 Y124060-11800 Y119802-11810 Y119802-11870 Y119625-11880 Y119802-11900 Y120270-54410 Y22351-060012 Y26106-080252 Y26106-080452 Y26106-080502 Y124160-01751 Y119802-11350 Y119802-03010 Y129150-03070 Y119802-03110 Y119802-03121 Y119802-03130 Y119802-03141 Y119802-11310 Y22857-500100 Y22857-500100 Y124160-11360 Y24311-000120 Y24311-000320 Y129008-77800 Y119803-77821 Y119803-77830

Reference: FIG04

ｼﾘﾝﾀﾞﾍﾂﾄﾞ & ﾎﾞﾝﾈﾂﾄ CYLINDER HEAD & BONNET Description Q'ty I R Remarks LIFTER, ENGINE 2 BOLT M 8X 16 PLATED 4 SHAFT ASSY, ROCKER 1 SHAFT, ROCKER ARM 1 SUPPORT, ROCKER ARM 2 SUPPORT, ROCKER ARM 2 STUD 3 SPRING 3 ARM ASSY, ROCKER 6 SCREW, VALVE 6 NUT M8XP1.0 6 CAP, VALVE 6 HEAD ASSY, CYLINDER 1 PLUG 40 2 VALVE, INTAKE 3 VALVE, EXHAUST 3 SPRING, VALVE 6 RETAINER, SPRING 6 SEAL, VALVE STEM(EXH 3 SEAL, VALVE STEM(INT 3 COTTER ASSY 6 GUIDE, VALVE 3 (1) REPAIR PART. GUIDE, VALVE 3 (1) REPAIR PART. PROTECTOR, NOZZLE 3 SEAT, NOZZLE 3 RETAINER, NOZZLE 3 WASHER 3 SPRING PIN 6X12 2 BOLT M 8X 25 PLATED 2 BOLT M 8X 45 PLATED 3 BOLT M 8X 50 PLATED 6 COVER,FILLER 1 BONNET ASSY, HEAD 1 PLATE, BAFFLE 1 BAFFLE, BREATHER 1 PLATE, DIAPHRAGM 1 COVER, DIAPHRAGM 1 DIAPHRAGM 1 SPRING, DIAPHRAGM 1 GASKET, BONNET 1 SCREW 5X10,TAPPING 4 SCREW 5X10,TAPPING 4 KNOB 3 O-RING 1A P 12.0 3 O-RING 1A P-32.0 1 PLUG, GLOW 3 CONNECTOR, GLOW PLUG 1 HARNESS,GLOW PLUG 1

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Engine [P-TB228EAB] for TB228 3TNV82A-BPTB,BPTB1

SUCTION MANIFOLD & AIR CLEANER

16

15 12

10 11

14 12 13

2

1

6

9

2

7 8

3

4

5

Reference

FIG05

ﾍﾟｰｼﾞ

05

REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

PARTS NO. Y119802-03090 Y129410-03990 Y119810-12112 Y119802-12130 Y26106-080252 Y129150-77511 Y119803-77520 Y26106-080202 Y26106-080802 Y129236-12510 Y129004-12520 Y129418-12530 Y119808-12540 Y119866-12541 Y129259-12570 Y119140-12680

Reference: FIG05

ｷﾕｳｷﾏﾆﾎ-ﾙﾄﾞ & ｴｱｸﾘ-ﾅ SUCTION MANIFOLD & AIR CLEANER Description Q'ty I R Remarks PIPE, BREATHER 1 CLAMP 22 2 GASKET, INT.MANIFOLD 1 MANIFOLD, INTAKE 1 BOLT M 8X 25 PLATED 4 GASKET, (NON-ASB.) 1 BEND 1 BOLT M 8X 20 PLATED 2 BOLT M 8X 80 PLATED 2 AIR CLEANER 1 ELEMENT 5INCH 1 MARK 2 VALVE, UNLOADER 1 COVER ASSY 1 RING 1 INDICATOR 1

Page:05

Engine [P-TB228EAB] for TB228 3TNV82A-BPTB,BPTB1

EXHAUST MANIFOLD & SILENCER

9

11

17

15

14

8

16

12

7 5

6 3 4

10

1

2

Reference

FIG06

ﾍﾟｰｼﾞ

06

REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 14 15 16 17

PARTS NO. Y119810-13110 Y119802-13129 Y123900-13610 Y123900-13630 Y119131-18320 Y26306-080002 Y129004-13200 Y129242-13510 Y129242-13520 Y26106-100202 Y26306-080002 Y121120-13590 Y22117-100000 Y22217-100000 Y26106-100652 Y26706-100002

Reference: FIG06

ﾊｲｷﾏﾆﾎ-ﾙﾄﾞ & ｻｲﾚﾝｻ EXHAUST MANIFOLD & SILENCER Description Q'ty I R Remarks GASKET, EXH.MANIFOLD 1 MANIFOLD, EXHAUST 1 STUD BOLT M 8X 80 2 BOLT 8X80 4 BOLT M 8X 22 4 NUT 2 GASKET, SILENCER 1 SILENCER(cab) 1 SILENCER(canopy) 1 BOLT M10X 20 PLATED 2 NUT 4 CLAMP 1 WASHER 10 1 SPRING WASHER 10 1 BOLT M10X 65 PLATED 1 NUT M10 1

Page:06

Engine [P-TB228EAB] for TB228 3TNV82A-BPTB,BPTB1

CAMSHAFT & DRIVING GEAR

2 2

1

3

1 7

4

6

10 9 14 8 13

15

17 18

19 16

Reference

FIG07

ﾍﾟｰｼﾞ

07

REF NO. 1 2 3 4 6 7 8 9 10 13 14 15 16 17 18 19

PARTS NO. Y129150-14200 Y119810-14400 Y119802-14580 Y129150-02450 Y129150-14101 Y22512-070140 Y26106-080142 Y119803-25050 Y119802-25101 Y119802-25071 Y26106-080402 Y129150-25301 Y119802-25901 Y158552-51151 Y22217-140000 Y26776-140002

Reference: FIG07

ｶﾑｼﾔﾌﾄ & ｸﾄﾞｳｷﾞﾔ Description Q'ty I R TAPPET 6 ROD, PUSH 6 CAMSHFT ASSY 1 METAL,THRUST(CAM 1 GEAR, CAMSHAFT 1 KEY 7X 14 1 BOLT 8X 14 PLATED 2 SHAFT, IDLE GEAR 1 GEAR ASSY, IDLE 1 BUSH, IDLE GEAR 1 (1) BOLT M 8X 40 PLATED 3 BOLT,FI-P 4 GEAR, PUMP 1 FLANGE 1 SPRING WASHER 14 1 LOCK NUT M14 PLATED 1

CAMSHAFT & DRIVING GEAR Remarks

REPAIR PART.

Page:07

Engine [P-TB228EAB] for TB228 3TNV82A-BPTB,BPTB1

CRANKSHAFT & PISTON

17 34

15 32

22

21 22

29

12 27 30

23

11 14 26

2 1

5 4 7 8 9 10

Reference

FIG08

ﾍﾟｰｼﾞ

08

REF NO. 1 2 4 5 7 8 9 10 11 12 14 15 17 21 22 23 26 27 29 30 32 34

PARTS NO. Y119803-21000 Y129100-01580 Y119803-21200 Y22512-070140 Y22351-030010 Y119802-21650 Y129795-21661 Y121850-21680 Y121111-21501 Y119940-21590 Y119865-21600 Y119803-22080 Y119802-22500 Y119813-22300 Y129792-22400 Y719810-23100 Y119810-23200 Y119810-23601 Y119810-23910 Y119810-23611 Y719803-22900 Y719802-22950

Reference: FIG08

ｸﾗﾝｸｼﾔﾌﾄ & ﾋﾟｽﾄﾝ CRANKSHAFT & PISTON Description Q'ty I R Remarks CRANKSHAFT ASSY 1 PARALLEL PIN 8X16 1 GEAR, CRANKSHAFT 1 KEY 7X 14 1 SPRING PIN 3X10 1 V-PULLEY, CRANKSHAFT 1 WASHER 1 BOLT, V-PULLEY 1 BOLT, FLYWHEEL 6 FLYWHEEL ASSY 1 GEAR, RING 1 PISTON ASSY 3 RING SET, PISTON 3 PIN, PISTON 3 CIRCLIP 23 6 ROD ASSY, CONNECTING 3 BOLT, CONNECTING ROD 6 BEARING, CRANKPIN 3 BUSH, PISTON PIN 3 (1) REPAIR PART. BEARING,PIN U.S=0.25 3 (2) UNDER-SIZED(U.S=0.25)PART. PISTON W/RING OS=.25 3 (3) OVER-SIZED(O.S=0.25)PART. RING SET O.S=0.25 3 (3) OVER-SIZED(O.S=0.25)PART.

Page:08

Engine [P-TB228EAB] for TB228 3TNV82A-BPTB,BPTB1

LUB.OIL SYSTEM

16

17

30

1

27 29

25

14

26 28

18

19 24 23 37

15

37 31

38 32 34 35 33

Reference

FIG09

36

ﾍﾟｰｼﾞ

09

REF NO. 1 14 15 16 17 18 19 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

PARTS NO. Y129001-32001 Y129150-32020 Y26450-060252 Y119802-34812 Y121520-34810 Y129150-35042 Y119810-35401 Y26106-080352 Y119802-35100 Y119802-35110 Y129100-35140 Y129150-35111 Y129150-35160 Y26106-080202 Y114250-39450 Y124160-39140 Y119802-39450 Y129005-59830 Y22190-080002 Y23857-030000 Y22190-080002 Y22190-100002 Y26366-060002

Reference: FIG09

Description PUMP ASSY, LUB. OIL GASKET, L.O. PUMP BOLT M 6X 25 DIPSTICK, LUB.OIL GUIDE, DIPSTICK GASKET, (NON-ASB.) PIPE ASSY, OIL INLET BOLT M 8X 35 PLATED BRACKET ASSY, FILTER BRACKET, FILTER STUD GASKET, (NON-ASB.) FILTER 80X80L BOLT M 8X 20 PLATED SWITCH,(0.5KG)L.O. BOLT 10, PIPE JOINT PIPE ASSY, LUB. OIL BOLT ASSY, JOINT SEAL WASHER 8S JOINT BOLT 3 SEAL WASHER 8S SEAL WASHER 10S NUT M 6

LOｼｽﾃﾑ Q'ty I R 1 1 4 1 1 1 1 2 1 1 1 1 1 3 1 1 1 1 1 1 1 2 1

LUB.OIL SYSTEM Remarks

Page:09

Engine [P-TB228EAB] for TB228 3TNV82A-BPTB,BPTB1

COOLING WATER SYSTEM

30

32

28 29

33

16

26 27

31

34 35

13 14 17

18

1 41

11

13 9

19

8 4

43 42 43

3 15

20

37 39

40

38

39

21

36 44

22 24

45

46

48 50 49

23

25

51 58 53 56 55 52 54

Reference

FIG10

ﾍﾟｰｼﾞ

10

REF NO. 1 3 4 8 9 11 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 48 49 50 51 52 53 54 55 56 58

PARTS NO. Y119802-42001 Y119810-42051 Y119810-42120 Y119810-42281 Y119810-42290 Y129054-42320 Y23876-030000 Y26106-060142 Y26106-060202 Y129486-42050 Y23414-080000 Y26106-080122 Y26106-080352 Y26106-080552 Y129044-42290 Y129556-42350 Y129335-44740 Y129030-44760 Y26106-060502 Y129457-49801 Y129150-49811 Y129350-49530 Y129795-49551 Y26106-080222 Y121750-49110 Y121250-44901 Y124465-44950 Y119266-49350 Y129150-49360 Y119802-49610 Y119802-49711 Y119802-49730 Y124722-59050 Y119802-59320 Y119802-49620 Y119802-49721 Y124722-59050 Y119935-44510 Y129107-44590 Y171064-44510 Y121450-44531 Y124450-44560 Y121470-44581 Y23065-070225 Y124450-44550 Y121256-44600 Y119255-44660 Y129150-49100 Y129150-49080 Y119629-49080

Reference: FIG10

Description PUMP ASSY, WATER GASKET, (NON-ASB.) PLATE GASKET, (NON-ASB.) PIPE, C.W. PUMP O-RING PLUG PT3/8,SCREW BOLT M 6X 14 PLATED BOLT M 6X 20 PLATED GASKET GASKET 8, ROUND BOLT M 8X 12 PLATED BOLT M 8X 35 PLATED BOLT M 8X 55 PLATED V-BELT V-PULLEY FAN SPACER BOLT M 6X 50 PLATED THERMOSTAT,82 GASKET, (NON-ASB.) COVER, THERMOSTAT GASKET, (NON-ASB.) BOLT M 8X 22 PLATED JOINT SWITCH, THERMO(110 GASKET 16 SENSOR, THERMO. GASKET 10 PIPE ASSY, A MP2 PIPE ASSY, A MP2 CLAMP,CW-T CLAMP 9 TUBE, CORRUGATED PIPE ASSY, B MP2 PIPE, WATER B MP2 CLAMP 9 RADIATOR ASSY CAP, RADIATOR SUB-TANK ASSY CAP CLAMP GASKET HOSE 7X 225 CLAMP, SUB-TANK BRACKET, SUB-TANK RUBBER COCK ASSY, 3-WAY COCK, DRAIN GASKET

CWｼｽﾃﾑ COOLING WATER SYSTEM Q'ty I R Remarks 1 1 1 1 1 1 2 2 2 1 1 1 1 3 1 1 1 1 4 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1

Page:10

Engine [P-TB228EAB] for TB228 3TNV82A-BPTB,BPTB1

FUEL INJECTION PUMP

61

57

49

114 59

48

4

40 56

58

108

5

115 120

39 107

108

6 107

75 76

125 73

126

64

100 102 63 97

70 68 69 71 67 77

72

98 101 99

12 110

111

60

113 62 116 106 105

37

38 109 121

1 124

104 123

130

129

Reference

FIG11

128

ﾍﾟｰｼﾞ

11

REF NO. 1

PARTS NO. Y719935-51330

4 5 6 12 37 38 39 40 48 49 56 57 58 59 60 61 62 63 64 67 68 69 70 71 72 73 75 76 77 97 98 99 100 101 102 104 105 106 107 108 109 110 111 113 114 115 116 120 121 123 124 125 126 128 129 130

Y158553-51551 Y158601-51650 Y158552-51670 Y119802-51090 Y158600-51270 Y158563-51281 Y158563-51281 Y129008-51300 Y158563-51330 Y129008-51340 Y158601-51550 Y119802-51560 Y158552-51570 Y158552-51570 Y158557-51570 Y158601-51570 Y158552-51580 Y119802-51590 Y119802-51600 Y158553-51670 Y119802-51680 Y119802-51690 Y24356-010200 Y24372-000150 Y158552-51600 Y158553-51630 Y158553-51640 Y158553-51660 Y158553-51680 Y158601-51770 Y158552-51781 Y158601-51790 Y22190-120002 Y22190-180002 Y23887-120002 Y158553-51770 Y158552-52310 Y158552-52400 Y22190-120002 Y22190-180002 Y22217-140000 Y22312-050140 Y22351-050010 Y24311-000070 Y24356-010180 Y24356-010200 Y26106-060102 Y26450-080452 Y26776-140002 Y158552-52100 Y158552-52500 Y119934-59910 Y22190-120002 Y119802-51250 Y26106-080162 Y26106-080202

Reference: FIG11

FOﾌﾝｼﾔﾎﾟﾝﾌﾟ FUEL INJECTION PUMP Q'ty I R Remarks 1 (1) GOVERNOR ASSY (FIG. 12) ISINCORPORATED IN THIS FUELINJECTION PUMP ASSY (REF. NO. 1).

JOINT, COOLING WATER 1 JOINT 1 JOINT 1 KEY,WOODRUFF 4X16 1 STOPPER 1 O-RING 1 O-RING 1 VALVE ASSY, DILEVERY 3 SPRING 3 HOLDER, DELIVERY 3 PLUG 1 BARREL PLUG 1 PK(BARREL PLUG 3 PK(BARREL PLUG 1 PLUG 1 PLUG,WATER PUMP 1 LIFTER 1 TIMER SET 1 TIMER CMP 1 O-RING, 1011 1 BACKUP RING 1 O RING 1 PACKING, 1020 1 RING, BACKUP T2 P 15 1 PACKING, HEAD 1 SPRING,TIMER 1 ELEMENT, THERMO 1 O-RING,P14 1 PACKING,TIMER 1 PISTON 1 SPRING 1 PLUG 1 SEAL WASHER 12 1 SEAL WASHER 18 1 PLUG M12,HEX. 1 BOLT 4 O-RING 1 O-RING 4E S42 1 SEAL WASHER 12 2 SEAL WASHER 18 2 SPRING WASHER 14 1 PARALLEL PIN 5X14 2 SPRING PIN 5X10 2 O-RING 1A P-7.0 1 O-RING 1 PACKING, 1020 1 BOLT 6X 10 PLATED 1 BOLT M 8X 45 4 LOCK NUT M14 PLATED 1 PUMP ASSY,FEED 1 O-RING(FEED P INNER 1 JOINT,PIPE 1 SEAL WASHER 12 1 BRACKET, PUMP 1 BOLT M 8X 16 PLATED 1 BOLT M 8X 20 PLATED 1 Description INJECTION PUMP ASSY

Page:11

Engine [P-TB228EAB] for TB228 3TNV82A-BPTB,BPTB1

GOVERNOR

130

84 78

86

85 64 66

87 4 3

6 24 23 22

68

60

69 25

Reference

FIG12

ﾍﾟｰｼﾞ

12

REF NO. 3

PARTS NO. Y158553-61050

Description PACKING, CASE

Q'ty 1

4 6 22 23 24 25 60 64 66 68 69 78 84 85 86 87 130

Y158553-61070 Y129155-51280 Y129255-61410 Y119807-61420 Y158552-61441 Y129155-61460 Y119660-61901 Y22190-120000 Y23887-120002 Y26106-060102 Y26756-060002 Y158552-61900 Y26106-060142 Y26106-060142 Y26106-060202 Y129642-61060 Y119233-77932

PACKING O-RING S6 NUT SPRING LEVER, REGULATOR BOLT, IDLE LIMIT RETAINER, SHAFT SEAL WASHER 12(BOLT) PLUG M12,HEX. BOLT 6X 10 PLATED LOCK NUT 6 O-RING BOLT M 6X 14 PLATED BOLT M 6X 14 PLATED BOLT M 6X 20 PLATED COVER, CASE SOLENOID, STOP

1 1 1 1 1 1 1 1 1 1 1 1 2 4 10 1 1

Reference: FIG12

I

ｶﾞﾊﾞﾅ GOVERNOR R Remarks (1) THIS FIGURE(GOVERNOR ASSY)ISINCORPORATED IN THE FUELINJECTION PUMP ASSY(FIG.11).

Page:12

Engine [P-TB228EAB] for TB228 3TNV82A-BPTB,BPTB1

FUEL INJECTION VALVE

60 61 58 58

57

57

58 58 55

54

50

1

56

51 6 52 44 48

41

14 45 10 11

55

13 12

2

5

Reference

FIG13

ﾍﾟｰｼﾞ

13

REF NO. 1 2 5 6 10 11 12 13 14 41 44 45 48 50 51 52 54 55 56 57 58 60 61

PARTS NO. Y729246-53200 Y129246-53001 Y114250-53080 Y119802-53100 Y114250-53120 Y114250-53130 Y114250-53140 Y114250-53210 Y119803-53400 Y119305-59120 Y129150-59131 Y129150-59120 Y129150-59131 Y119803-59810 Y119803-59820 Y119803-59830 Y119802-59550 Y124722-59050 Y119802-59560 Y129486-59551 Y124722-59050 Y119593-59581 Y124060-77680

Reference: FIG13

FOﾌﾝｼｬﾍﾞﾝ Description Q'ty I FUEL INJECTOR(SCB 3 NOZZLE CMP 3 NUT, NOZZLE CASE 3 HOLDER ASSY, NOZZLE 3 SPRING, NOZZLE 3 SEAT, NOZZLE SPRING 3 PLATE, STOP 3 PIN 6 SHIM SET 3 RETAINER 1 BOLT M4X14,HEX.SCKT. 1 RETAINER, INJ. PIPE 1 BOLT M4X14,HEX.SCKT. 2 PIPE ASSY, INJECTION 1 PIPE ASSY, INJECTION 1 PIPE ASSY, INJECTION 1 PIPE ASSY, RETURN 1 CLAMP 9 2 PIPE, FUEL RETURN 1 PIPE, FUEL RETURN 2 CLAMP 9 4 CAP 1 CLAMP 10 1

FUEL INJECTION VALVE R Remarks

Page:13

Engine [P-TB228EAB] for TB228 3TNV82A-BPTB,BPTB1

FUEL LINE

9 3 7 2 4 10

5

1

Reference

FIG14

8

6

ﾍﾟｰｼﾞ

14

REF NO. 1 2 3 4 5 6 7 8 9 10

PARTS NO. Y129612-52100 Y129940-55610 Y129004-55612 Y129907-55801 Y129906-55700 Y129100-55690 Y119802-55710 Y119802-55730 Y24311-000160 Y24321-000650

Reference: FIG14

Description FUEL PUMP FILTER ASSY, FUEL BRACKET,FUEL FILTER FILTER, FUEL OIL SEPARATOR ASSY RING, RETAINING ELEMENT CUP ASSY(SERVICE PAR O-RING 1A P-16.0 O-RING 1A G-65.0

FOﾊﾟｲﾌﾟ FUEL LINE Q'ty I R Remarks 1 1 1 1 1 1 1 1 1 1

Page:14

Engine [P-TB228EAB] for TB228 3TNV82A-BPTB,BPTB1

STARTING MOTOR

25 1

24

2

22

21

13 12 23 16

5

18

7 8

6

20 19 10 9

4 11 17 3 15 14

Reference

FIG15

ﾍﾟｰｼﾞ

15

REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

PARTS NO. Y129242-77010 Y129698-77020 Y129242-77100 Y129242-77110 Y129242-77120 Y129242-77130 Y129242-77140 Y129242-77150 Y129242-77160 Y129242-77170 Y118400-77170 Y129242-77180 Y129698-77190 Y129698-77200 Y129242-77210 Y129698-77220 Y129698-77230 Y129698-77250 Y129242-77260 YX2114535200 Y129242-77270 Y129242-77280 Y124195-77770 Y26116-120252 Y124550-77030

Reference: FIG15

Description STARTER MAGNETIC SWITCH ASSY ARMATURE ASSY YOKE ASSY BRUSH HOLDER ASSY BRUSH(-) BRUSH(+) SET BRUSH SPRING REAR COVER ASSY REAR COVER METAL PLANET GEAR CENTER BRACKET(P) BRACKET INTERNAL GEAR CENTER BRACKET(A) PINION ASSY SHAFT(PINION WASHER SET GEAR CASE ASSY METAL, STARTER SHIFT LEVER SET DUST COVER KIT THROUGH BOLT BOLT M12X 25 PLATED COVER, TERMINAL

ｽﾀ-ﾃｲﾝｸﾞﾓ-ﾀ STARTING MOTOR Q'ty I R Remarks 1 1 1 1 1 2 1 4 1 1 3 1 1 1 1 1 1 1 1 1 1 1 2 2 1

Page:15

Engine [P-TB228EAB] for TB228 3TNV82A-BPTB,BPTB1

GENERATOR

3 4

6 7

8

27

5

9 21

10

14

22 25

26

12

17

13

18 20 23 19 16

15

24 11

2

33

34 35 36

29

37 30

1 31

28

32

Reference

FIG16

ﾍﾟｰｼﾞ

16

REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

PARTS NO. Y129795-01900 Y129240-77200 Y119620-77380 Y123501-79240 Y119620-79250 Y119620-77421 Y119620-79200 Y119620-79210 Y119620-79220 Y119620-79230 Y119620-77440 Y119620-77461 Y119620-77471 Y119620-77490 Y129240-77710 Y119620-79260 Y129052-79270 Y119620-79290 Y119620-79300 Y129240-79300 Y119620-79310 Y129240-79310 Y119620-79320 Y119620-79330 Y119620-79340 Y119620-79350 Y119620-79360 Y26306-100002 Y119940-77270 Y119802-77330 Y129972-77341 Y26106-080452 Y119802-77200 Y119646-77900 Y119646-77900 Y119032-77910 Y129211-77920

Reference: FIG16

Description STUD ALTERNATOR ROTOR ASSY BEARING, BALL COVER, BEARING FLAME ASSY, DRIVE BALL BEARING PLATE SCREW BOLT, STUD FLAME ASSY, REAR PULLEY NUT COLLAR REGULATOR ASSY HOLDER HOLDER, BRUSH SCREW SCREW COVER BOLT NUT SCREW W/WASHER BOLT INSULATION BUSH NUT THRUST WASHER NUT ADJUSTER, BELT ADJUSTER, BELT BOLT, ADJUSTING BOLT M 8X 45 PLATED RELAY, SAFETY RELAY, POWER RELAY, POWER MOTOR ASSY, ENG.STOP TIMER

Q'ty 1 1 1 1 1 1 1 1 4 2 1 1 1 1 1 1 1 6 1 1 3 1 2 2 1 2 1 1 1 1 1 1 1 1 2 1 1

ｼﾞｴﾈﾚ-ﾀ GENERATOR I R Remarks

Page:16

Engine [P-TB228EAB] for TB228 3TNV82A-BPTB,BPTB1

GASKET SET

2 3 4 6 7 14

13

19

15

20

21

5 8 22

9 10

11

16

23

1

12

17

24 27 28

18

25

26

31 32 29

30 33

Reference

FIG17

34

ﾍﾟｰｼﾞ

17

REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

PARTS NO. Y719802-92640 Y119812-01330 Y119609-32040 Y121850-51960 Y22190-080002 Y24311-000320 Y24341-000240 Y22190-220002 Y119803-11340 Y124160-11340 Y119802-11870 Y119625-11880 Y119802-11310 Y24311-000120 Y119810-12112 Y129150-77511 Y119810-13110 Y129004-13200 Y129150-32020 Y129150-35042 Y129150-35111 Y22190-100002 Y129486-42050 Y23414-080000 Y129150-49811 Y129795-49551 Y124465-44950 Y129150-49360 Y129400-92420 Y977770-1207F Y104200-92350 Y119640-92750 Y28110-100120 Y28110-140170

Reference: FIG17

Description GASKET SET(NON-ASB.) GASKET, HEAD O-RING P16 O-RING, F.I.PUMP SEAL WASHER 8S O-RING 1A P-32.0 O-RING 1A S-24.0 SEAL WASHER 22S SEAL, VALVE STEM(EXH SEAL, VALVE STEM(INT PROTECTOR, NOZZLE SEAT, NOZZLE GASKET, BONNET O-RING 1A P 12.0 GASKET, INT.MANIFOLD GASKET, (NON-ASB.) GASKET, EXH.MANIFOLD GASKET, SILENCER GASKET, L.O. PUMP GASKET, (NON-ASB.) GASKET, (NON-ASB.) SEAL WASHER 10S GASKET GASKET 8, ROUND GASKET, (NON-ASB.) GASKET, (NON-ASB.) GASKET 16 GASKET 10 FLEX HORN GASKET.LIQUID DRIVER, SCREW WRENCH, FILTER WRENCH 10X12 WRENCH 14X17

ｺｳｸﾞ & ﾊﾟﾂｷﾝｾﾂﾄ GASKET SET Q'ty I R Remarks 1 (1) OPTIONAL PART. 1 2 1 7 2 1 1 3 3 3 3 1 3 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 (1) OPTIONAL PART. 1 (1) OPTIONAL PART. 1 1 1 1

Page:17

NUMERICAL INDEX Part number Y104200-92350 Y104211-11180 Y104211-11370 Y114250-39450 Y114250-53080 Y114250-53120 Y114250-53130 Y114250-53140 Y114250-53210 Y118400-77170 Y119032-77910 Y119131-18320 Y119140-12680 Y119233-77932 Y119255-44660 Y119266-49350 Y119305-59120 Y119593-59581 Y119609-32040 Y119620-01750 Y119620-02020 Y119620-77380 Y119620-77421 Y119620-77440 Y119620-77461 Y119620-77471 Y119620-77490 Y119620-79200 Y119620-79210 Y119620-79220 Y119620-79230 Y119620-79250 Y119620-79260 Y119620-79290 Y119620-79300 Y119620-79310 Y119620-79320 Y119620-79330 Y119620-79340

Page Item 17 4 4 9 13 13 13 13 13 15 16 6 5 12 10 10 13 13 2 17 3 1 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16

31 24 14 30 5 10 11 12 13 11 36 5 16 130 54 34 41 60 9 3 3 9 3 6 11 12 13 14 7 8 9 10 5 16 18 19 21 23 24 25

Part number Y119620-79350 Y119620-79360 Y119625-11880 Y119629-49080 Y119640-01640 Y119640-92750 Y119646-77900 Y119660-61901 Y119717-02930 Y119802-01561 Y119802-03010 Y119802-03090 Y119802-03110 Y119802-03121 Y119802-03130 Y119802-03141 Y119802-11100 Y119802-11110 Y119802-11241 Y119802-11251 Y119802-11260 Y119802-11270 Y119802-11280 Y119802-11310 Y119802-11350 Y119802-11650 Y119802-11810 Y119802-11870 Y119802-11900 Y119802-12130 Y119802-13129 Y119802-14580 Y119802-21650 Y119802-22500 Y119802-25071 Y119802-25101

Page Item 16 16 4 17 10 3 17 16 16 12 1 2 4 5 4 4 4 4 4 4 4 4 4 4 4 4 17 4 4 4 4 17 4 5 6 7 8 8 7 7

26 27 32 12 58 8 32 34 35 60 15 5 41 1 43 44 45 46 21 22 3 4 6 7 8 48 13 40 10 30 31 11 33 4 2 3 8 17 13 10

Part number Y119802-25901 Y119802-34812 Y119802-35100 Y119802-35110 Y119802-39450 Y119802-42001 Y119802-49610 Y119802-49620 Y119802-49711 Y119802-49721 Y119802-49730 Y119802-51090 Y119802-51250 Y119802-51560 Y119802-51590 Y119802-51600 Y119802-51680 Y119802-51690 Y119802-53100 Y119802-55710 Y119802-55730 Y119802-59320 Y119802-59550 Y119802-59560 Y119802-77200 Y119802-77330 Y119803-01520 Y119803-11340 Y119803-11700 Y119803-21000 Y119803-21200 Y119803-22080 Y119803-25050 Y119803-53400 Y119803-59810 Y119803-59820 Y119803-59830 Y119803-77520 Y119803-77821

Page Item 7 9 9 9 9 10 10 10 10 10 10 11 11 11 11 11 11 11 13 14 14 10 13 13 16 16 2 4 17 4 8 8 8 7 13 13 13 13 5 4

16 16 24 25 32 1 36 41 37 42 38 12 128 57 63 64 68 69 6 7 8 40 54 56 33 30 4 25 9 15 1 4 15 9 14 50 51 52 7 55

Part number Y119803-77830 Y119807-61420 Y119808-12540 Y119810-01200 Y119810-01730 Y119810-01790 Y119810-02871 Y119810-02941 Y119810-11120 Y119810-12112 Y119810-13110 Y119810-14400 Y119810-23200 Y119810-23601 Y119810-23611 Y119810-23910 Y119810-35401 Y119810-42051 Y119810-42120 Y119810-42281 Y119810-42290 Y119812-01330 Y119813-22300 Y119865-21600 Y119866-12541 Y119934-01800 Y119934-59910 Y119935-44510 Y119940-21590 Y119940-77270 Y120270-54410 Y121023-01551 Y121111-21501 Y121120-13590 Y121250-44901 Y121256-44600 Y121450-44531

Page Item 4 12 5 1 3 3 1 1 4 5 17 6 17 7 8 8 8 8 9 10 10 10 10 1 17 8 8 5 2 11 10 8 16 4 2 8 6 10 10 10

56 23 13 27 6 7 32 35 23 3 15 1 17 2 26 27 30 29 19 3 4 8 9 28 2 21 14 14 3 125 44 12 29 34 19 11 12 32 53 48

Part number Y121470-44581 Y121520-34810 Y121750-49110 Y121850-21680 Y121850-51960 Y123501-79240 Y123900-13610 Y123900-13630 Y124060-01050 Y124060-11800 Y124060-77680 Y124160-01751 Y124160-01910 Y124160-11340 Y124160-11360 Y124160-39140 Y124195-77770 Y124240-01871 Y124450-44550 Y124450-44560 Y124465-44950 Y124550-77030 Y124722-59050

Y129001-01250 Y129001-32001 Y129001-91841 Y129004-12520 Y129004-13200 Y129004-55612 Y129005-59830 Y129008-51300

Page Item 10 9 10 8 2 17 16 6 6 1 4 13 2 4 1 1 4 17 4 9 15 2 10 10 10 17 15 10 10 13 13 1 9 2 5 6 17 14 9 11

50 17 31 10 10 4 4 3 4 4 29 61 6 39 6 7 26 10 51 31 23 7 52 49 33 27 25 39 43 55 58 5 1 11 11 7 18 3 33 40

NUMERICAL INDEX Part number Y129008-51340 Y129008-77800 Y129030-44760 Y129044-42290 Y129052-79270 Y129054-42320 Y129100-01580

Y129100-01640 Y129100-35140 Y129100-55690 Y129107-44590 Y129150-02450 Y129150-03070 Y129150-11230 Y129150-11280 Y129150-11750 Y129150-14101 Y129150-14200 Y129150-25301 Y129150-32020 Y129150-35042 Y129150-35111 Y129150-35160 Y129150-49080 Y129150-49100 Y129150-49360 Y129150-49811 Y129150-59120 Y129150-59131 Y129150-77511 Y129155-51280

Page Item 11 4 10 10 16 10 3 3 8 3 9 14 10 7 4 4 4 4 7 7 7 9 17 9 17 9 17 9 10 10 10 17 10 17 13 13 13 5 17 12

49 54 24 21 17 11 1 13 2 14 26 6 45 4 42 11 9 13 6 1 15 14 19 18 20 27 21 28 56 55 35 28 27 25 45 44 48 6 16 6

Part number Y129155-61460 Y129211-77920 Y129236-12510 Y129240-77200 Y129240-77710 Y129240-79300 Y129240-79310 Y129242-13510 Y129242-13520 Y129242-77010 Y129242-77100 Y129242-77110 Y129242-77120 Y129242-77130 Y129242-77140 Y129242-77150 Y129242-77160 Y129242-77170 Y129242-77180 Y129242-77210 Y129242-77260 Y129242-77270 Y129242-77280 Y129246-53001 Y129255-61410 Y129259-12570 Y129335-44740 Y129350-49530 Y129400-92420 Y129410-03990 Y129418-12530 Y129457-49801 Y129486-01670 Y129486-42050 Y129486-59551 Y129556-42350 Y129612-01600 Y129612-52100 Y129642-61060

Page Item 12 16 5 16 16 16 16 6 6 15 15 15 15 15 15 15 15 15 15 15 15 15 15 13 12 5 10 10 17 5 5 10 3 10 17 13 10 3 14 12

25 37 10 2 15 20 22 8 9 1 3 4 5 6 7 8 9 10 12 15 19 21 22 2 22 15 23 28 29 2 12 26 17 16 23 57 22 2 1 87

Part number Y129698-77020 Y129698-77190 Y129698-77200 Y129698-77220 Y129698-77230 Y129698-77250 Y129792-22400 Y129795-01780 Y129795-01900 Y129795-01950 Y129795-02412 Y129795-21661 Y129795-49551 Y129900-07900 Y129906-55700 Y129907-55801 Y129940-55610 Y129972-77341 Y158552-51151 Y158552-51570 Y158552-51580 Y158552-51600 Y158552-51670 Y158552-51781 Y158552-52100 Y158552-52310 Y158552-52400 Y158552-52500 Y158552-61441 Y158552-61900 Y158553-51551 Y158553-51630 Y158553-51640 Y158553-51660 Y158553-51670 Y158553-51680 Y158553-51770 Y158553-61050

Page Item 15 15 15 15 15 15 8 3 16 2 1 8 10 17 4 14 14 14 16 7 11 11 11 11 11 11 11 11 11 11 12 12 11 11 11 11 11 11 11 12

2 13 14 16 17 18 22 16 1 8 12 9 29 26 1 5 4 2 31 17 58 59 62 72 6 98 123 105 106 124 24 78 4 73 75 76 67 77 104 3

Part number Y158553-61070 Y158557-51570 Y158563-51281 Y158563-51330 Y158600-51270 Y158601-51550 Y158601-51570 Y158601-51650 Y158601-51770 Y158601-51790 Y171051-01921 Y171064-44510 Y22117-100000 Y22190-080002

Y22190-100002 Y22190-120000 Y22190-120002

Y22190-180002 Y22190-220002 Y22217-100000 Y22217-140000 Y22312-050140 Y22351-030010 Y22351-050010 Y22351-060012 Y22512-070140 Y22857-500100 Y23065-070225

Page Item 12 11 11 11 11 11 11 11 11 11 11 1 10 6 2 9 9 17 9 17 12 11 11 11 11 11 3 17 6 7 11 11 8 11 4 7 8 4 4 10

4 60 38 39 48 37 56 61 5 97 99 8 46 14 12 34 36 5 37 22 64 100 107 126 101 108 10 8 15 18 109 110 7 111 35 7 5 49 50 51

Part number Y23414-080000 Y23857-030000 Y23876-030000 Y23887-120002 Y24311-000070 Y24311-000120 Y24311-000160 Y24311-000320

Y24321-000650 Y24341-000240 Y24356-010180 Y24356-010200 Y24372-000150 Y26106-060102 Y26106-060142

Y26106-060162 Y26106-060202 Y26106-060502 Y26106-080122 Y26106-080142 Y26106-080162

Y26106-080202

Y26106-080222

Page Item 10 17 9 10 11 12 11 4 17 14 2 4 17 14 2 17 11 11 11 11 11 12 10 12 12 2 10 12 10 10 7 2 2 3 4 11 5 9 11 10

17 24 35 13 102 66 113 52 14 9 13 53 6 10 20 7 114 70 115 71 116 68 14 84 85 21 15 86 25 18 8 14 15 11 2 129 8 29 130 30

NUMERICAL INDEX Part number Y26106-080252 Y26106-080302 Y26106-080352

Y26106-080402 Y26106-080452

Y26106-080502 Y26106-080552 Y26106-080802 Y26106-100202 Y26106-100652 Y26116-120252 Y26206-100252 Y26206-100302 Y26306-080002

Y26306-100002 Y26366-060002 Y26450-060252 Y26450-080452 Y26706-100002 Y26756-060002 Y26776-140002 Y27241-120000 Y27241-300000 Y27241-400000 Y27310-070001 Y28110-100120 Y28110-140170 Y719802-01560 Y719802-22950 Y719802-92640 Y719803-22900

Page Item 4 5 2 3 9 10 7 3 4 16 4 2 10 5 6 6 15 3 3 2 6 6 16 9 9 11 6 12 7 11 1 1 4 4 17 17 1 8 17 8

36 5 16 18 23 19 14 12 37 32 38 17 20 9 10 16 24 4 5 18 6 11 28 38 15 120 17 69 19 121 13 14 20 27 33 34 1 34 1 32

Part number Y719810-02981 Y719810-23100 Y719935-51330 Y719980-01500 Y729246-53200 Y977770-1207F YX2114535200

Page Item 1 8 11 2 13 17 15

29 23 1 1 1 30 20

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