TAKEUCHI TB1160W Hydraulic Excavator Parts Manual - PDF DOWNLOAD

Engine (P-T1160EAC) 4JJ1XYSB02

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How to read this Parts Catalog.

REF NO. PARTS NO. Description Q'ty I R Remarks ISUZU 4JJ1-XYSB02 2011.11.28 P-T1160EAC

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NAME

ENGINE GASKET KIT (1/2) ENGINE GASKET KIT (2/2) CYLINDER HEAD COVER CYLINDER HEAD (1/2) CYLINDER HEAD (2/2) CYLINDER BLOCK (1/2) CYLINDER BLOCK (2/2) OIL PAN AND LEVEL GAUGE CAMSHAFT AND VALVE (1/2) CAMSHAFT AND VALVE (2/2) CRANKSHAFT, PISTON AND FLYWHEEL TIMING GEAR CASE AND FLYWHEEL HOUSING ENGINE MOUNTING INLET MANIFOLD EXHAUST MANIFOLD VENTILATION SYSTEM WATER PUMP AND CORROSION RESISTOR THERMOSTAT AND HOUSING WATER PIPNG; ENGINE FAN AND FAN BELT TURBOCHARGER SYSTEM FUEL INJECTION SYSTEM (1/2) FUEL INJECTION SYSTEM (2/2) FUEL FILTER AND BRACKET OIL COOLER AND OIL FILTER OIL PUMP AND OIL STRAINER OIL AND VACUUM PIPING; ENGINE EMISSION PIPING ENGINE ELECTRICAL CONTROL PARTS (1/2) ENGINE ELECTRICAL CONTROL PARTS (2/2) STARTER GENERATOR WIRING HARNESS AND FUSE FIXING PARTS; WIRING HARNESS SWITCH AND RELAY; INSTRUMENT PANEL

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Fig. 01 Fig. 02 Fig. 03 Fig. 04 Fig. 05 Fig. 06 Fig. 07 Fig. 08 Fig. 09 Fig. 10 Fig. 11 Fig. 12 Fig. 13 Fig. 14 Fig. 15 Fig. 16 Fig. 17 Fig. 18 Fig. 19 Fig. 20 Fig. 21 Fig. 22 Fig. 23 Fig. 24 Fig. 25 Fig. 26 Fig. 27 Fig. 28 Fig. 29 Fig. 30 Fig. 31 Fig. 32 Fig. 33 Fig. 34 Fig. 35

Engine (P-T1160EAC) 4JJ1XYSB02

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Engine (P-T1160EAC) 4JJ1XYSB02

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Engine (P-T1160EAC) 4JJ1XYSB02

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Engine (P-T1160EAC) 4JJ1XYSB02

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Engine (P-T1160EAC) 4JJ1XYSB02

ENGINE GASKET KIT (1/2)

1

Reference

Fig01

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01

ENGINE GASKET KIT (1/2) REF NO. PARTS NO. Description Q'ty I R Remarks 1 I5-87815-3821 GASKET SET; ENG OVERHAUL (HEAD GASKET T=1.05) 1 '1 I5-87815-3831 GASKET SET; ENG OVERHAUL (HEAD GASKET T=1.10) 1 ''1 I5-87815-3841 GASKET SET; ENG OVERHAUL (HEAD GASKET T=1.15) 1

Reference:Fig01

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Engine (P-T1160EAC) 4JJ1XYSB02

ENGINE GASKET KIT (2/2)

2

Reference

Fig02

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02

ENGINE GASKET KIT (2/2) REF NO. PARTS NO. Description Q'ty I R Remarks 2 I5-87815-3851 GASKET SET; ENG HD OVERHAUL (HEAD GASKET T=1.05) 1 '2 I5-87815-3861 GASKET SET; ENG HD OVERHAUL (HEAD GASKET T=1.10) 1 ''2 I5-87815-3871 GASKET SET; ENG HD OVERHAUL (HEAD GASKET T=1.15) 1

Reference:Fig02

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Engine (P-T1160EAC) 4JJ1XYSB02

CYLINDER HEAD COVER

65 168 167

1

119 26 29

166 4

5 6

2 39

69

Reference

Fig03

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03

CYLINDER REF NO. 1 2 4 5 6 26 29 39 65 69 119 166 167 168

HEAD COVER PARTS NO. I8-98052-8301 I0-91180-2060 I8-94133-2075 I8-94123-6231 I8-98045-7380 I0-28650-6300 I8-97381-5240 I8-97372-7950 I8-97366-5920 I8-97945-3380 I8-98037-5430 I8-97365-9980 I8-98003-1640 I8-97365-9920

Reference:Fig03

Description Q'ty I R Remarks COVER; CYL HD 1 NUT; COVER, HD (M6 FLANGE) 1 CAP; OIL FILLER 1 GASKET; OIL FILLER (ID=32 OD =40) 1 PIPE; PCV HOSE 1 BOLT; CYL HD COVER (M6X30 FLANGE) 13 RUBBER; MTG, HD COVER 14 STUD; COVER, HD (M6X30 L=38) 1 SCREW; ADAPTER 4 GASKET; HD TO COVER 1 COVER; SEAL, NOZZLE 4 SPRING; VENTILATOR 1 DIAPHRAGM; VENTILATOR 1 COVER; VENTILATOR 1

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Engine (P-T1160EAC) 4JJ1XYSB02

CYLINDER HEAD (1/2)

155

192 11

172

10(A) 1 143 143

143 143

7(B) 39 4

7(A)

7(B)

3

7(B) 7(C)

5(B)

5(A)

2 Reference

Fig04

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04

CYLINDER REF NO. 1 2 '2 ''2 3 4 5(A) 5(B) 7(A) 7(B) 7(C) 10(A) 11 39 143 155 172 192

HEAD (1/2) PARTS NO. I8-97355-9709 I8-98135-9530 I8-98135-9540 I8-98135-9550 I8-97144-5831 I8-94239-4230 I8-97311-3780 I8-97311-3790 I1-09600-0122 I5-11219-0080 I5-11219-0110 I8-98054-2560 I8-98014-3350 I8-97329-1291 I0-28650-8400 I0-58330-6100 I8-98016-8650 I8-97368-8530

Reference:Fig04

Description HEAD ASM; CYL GASKET; CYL HD (T=1.05 1-NOTCH) GASKET; CYL HD (T=1.10 2-NOTCH) GASKET; CYL HD (T=1.15 3-NOTCH) BOLT; CYL HD BLOCK (M11X114) GUIDE; VLV SEAT; VLV INSERT (INLET) SEAT; VLV INSERT (EXH) CUP; SEALING, CYL HEAD (OD=32) CUP; SEALING, CYL HEAD (OD=18) CUP; SEALING, CYL HEAD (OD=14) PLUG; GLOW (NGK 24V) CONNECTOR; GLOW PLUG DOWEL; CAP, CM/SHF BOLT; FIX (M8X40 FLANGE) BOLT; BAFFLE PLATE (M6X10 HEX SOCKET) PLATE; BAFFLE, CYL HD NUT; GLOW PLUG (M4 FLANGE)

Q'ty I R Remarks 1 1 1 1 18 16 8 8 2 13 7 4 1 20 20 4 1 4

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Engine (P-T1160EAC) 4JJ1XYSB02

CYLINDER HEAD (2/2)

263(B) 263(A)

9

224

262 230

12

224 9 225(C) 123 232(A) 232(B)

91

13

268 267

224

1 14(A) 14(B) 14(A)

14(B) 14(A)

14(B) 15

Reference

Fig05

168

ﾍﾟｰｼﾞ

05

CYLINDER REF NO. 1 9 12 13 14(A) 14(B) 15 91 123 168 224 225(C) 230 232(A) 232(B) 262 263(A) 263(B) 267 268

HEAD (2/2) PARTS NO. I8-97355-9709 I8-98017-0630 I8-98052-0410 I0-28050-8200 I8-98048-4460 I8-97307-0752 I0-28751-0250 I8-94343-2111 I8-97366-6320 I8-98020-1660 I0-91180-2080 I8-98017-0620 I1-09639-0340 I8-97366-6330 I8-97375-4600 I8-97355-5164 I0-28050-8600 I0-28650-8350 I8-94107-7930 I8-94125-8621

Reference:Fig05

Description HEAD ASM; CYL STUD; INL MANIF HANGER; ENG, RR BOLT; HANGER (M8X20 FLANGE) STUD; EXH MANIF (M10X70 L=83) STUD; EXH MANIF (M10X33 L=48) BOLT; HANGER. FRT (M10X25 FLANGE) PIPE; HTR BOLT; COVER (M8X20 FLANGE) HANGER; ENG, FRT NUT; COVER (M8 FLANGE) STUD; COVER GASKET; SLEEVE, INJECTOR STUD; CAM, CARRIER (M8X15 M8X17 L=40) STUD; CAM, CARRIER (M6X12 M8X17 L=37) COVER; CYL HEAD BOLT; CYL HD (M8X60 FLANGE) BOLT; CYL HD (M8X35 FLANGE) CAP; PIPE, HTR CLIP; CAP

Q'ty I R Remarks 1 2 1 2 4 4 2 1 4 1 2 2 4 1 1 1 1 3 1 1

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Engine (P-T1160EAC) 4JJ1XYSB02

CYLINDER BLOCK (1/2)

13

1

399 401

23(A) 400

23(B)

61

38

52(A)

7 38

70 23(C) 23(C)

51

8

352

Reference

Fig06

61

211

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06

CYLINDER REF NO. 1 7 8 13 23(A) 23(B) 23(C) 38 51 52(A) 61 70 211 352 399 400 401

BLOCK (1/2) PARTS NO. I8-98013-8240 I9-09664-0010 I8-94432-6420 I8-94453-3440 I8-97036-5501 I5-11219-0080 I5-11219-0150 I8-97135-4230 I8-94336-2920 I8-98019-4750 I9-09878-5970 I5-11129-0060 I0-28650-8250 I8-98059-5080 I8-97312-1081 I8-97369-4040 I0-28050-6160

Reference:Fig06

Description Q'ty I R Remarks BLOCK ASM; CYL 1 PLUG; WATER DRAIN (PT1/4) 2 BOLT; BRG CAP (M14X89 FLANGE) 10 DOWEL; C/BL TO HD 2 CUP; SEALING, C/BL FRT & RR (OD=45) 3 CUP; SEALING, C/BL FRT & RR (OD=18) 1 CUP; SEALING, C/BL FRT & RR (OD=32) 4 PIN; TIMING GEAR CASE (L=20 OD=10) 2 GASKET; OIL PRESS WARNING SW, C/BL 1 NIPPLE; OIL PRESS WARNING SW, C/BL 1 PIN; STRAIGHT 2 CUP; SEALING, FRT & RR (OD=16) 1 BOLT; CRANKCASE (M8X25 FLANGE) 19 GASKET; C/BL TO CRANKCASE 1 SENSOR; CRANKSHAFT POSITION 1 GASKET; CRANKSHAFT POSITION SENSOR 1 BOLT; SENSOR (M6X16 FLANGE) 1

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Engine (P-T1160EAC) 4JJ1XYSB02

CYLINDER BLOCK (2/2)

1

23(D) 21(C) 23(B)

83

70 15

21(B) 21(A)

23(D) 70 218 15

448

70

29 465(A)

53

303(A) 303(B)

Reference

Fig07

465(B)

ﾍﾟｰｼﾞ

07

CYLINDER REF NO. 1 15 21(A) 21(B) 21(C) 23(B) 23(D) 29 53 70 83 218 303(A) 303(B) 448 465(A) 465(B)

BLOCK (2/2) PARTS NO. I8-98013-8240 I1-09605-0500 I5-11219-0170 I5-11219-0180 I5-09600-0130 I5-11219-0080 I5-11219-0180 I9-13213-0350 I9-09606-5350 I5-11129-0060 I9-08151-0300 I9-09571-4140 I9-09567-2180 I9-09567-2300 I8-94152-6130 I8-97063-6120 I8-98038-8531

Reference:Fig07

Description BLOCK ASM; CYL PLUG; OIL GALLERY (PT1/8) CUP; SEALING, RR (OD=38) CUP; SEALING, RR (OD=36) CUP; SEALING, RR (OD=12.3) CUP; SEALING, C/BL FRT & RR (OD=18) CUP; SEALING, C/BL FRT & RR (OD=36) GASKET; COVER, OIL PORT BOLT; REAMER (M10X43) CUP; SEALING, FRT & RR (OD=16) PIN; FLYWHEEL HSG GASKET; PLUG, C/BL SIDE (ID=14.2 OD=20.0) GASKET; PLUG GASKET; PLUG PLUG; C/BL (M14X14) PLUG PLUG

Q'ty I R Remarks 1 5 1 1 1 1 2 1 1 3 1 1 1 1 1 1 1

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Engine (P-T1160EAC) 4JJ1XYSB02

OIL PAN AND LEVEL GAUGE

30

27

17

29

25

2

24

25

8(B)

383

24 345 3 6

Reference

Fig08

1(A)

ﾍﾟｰｼﾞ

08

OIL PAN AND LEVEL GAUGE REF NO. PARTS NO. Description Q'ty I R Remarks 1(A) I8-98038-7651 PAN ASM; OIL 1 2 I8-98084-4780 GAUGE; OIL LEVEL 1 3 I1-09630-0900 GASKET; DRAIN PLUG 1 6 I1-09680-1060 PLUG; OIL DRAIN 1 8(B) I8-98084-2642 TUBE; GUIDE, OIL LEVEL GAUGE 1 17 I8-98019-5052 GASKET; OIL PAN 1 24 I0-91180-2080 NUT; OIL PAN (M8 FLANGE) 2 25 I0-41010-8160 STUD; OIL PAN (M8X16 L=28) 2 27 I8-98014-8245 CRANKCASE 1 29 I0-91180-2080 NUT; CRANKCASE (M8 FLANGE) 1 30 I0-41010-8400 STUD; CRANKCASE (M8X40 L=52) 1 345 I0-28050-8160 BOLT; OIL PAN (M8X16 FLANGE) 22 383 I5-11129-0030 CUP; SEALING 1

Reference:Fig08

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Engine (P-T1160EAC) 4JJ1XYSB02

CAMSHAFT AND VALVE (1/2)

3 66 65 65 71(B)

87(B) 87(A) 56 53(B) 78

2

68 78

72 71(A)

56

87(B) 87(A)

263

78

53(A)

56

78 5

56 4

Reference

Fig09

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09

CAMSHAFT AND VALVE (1/2) REF NO. PARTS NO. Description 2 I8-98003-1293 CAMSHAFT; INL 3 I8-98003-1303 CAMSHAFT; EXH 4 I8-98016-9730 VALVE; INL 5 I8-98016-9741 VALVE; EXH 53(A) I8-98025-0711 SHAFT; ROCKER ARM (INLET) 53(B) I8-98025-0741 SHAFT; ROCKER ARM (EXH) 56 I8-98025-4960 RING; SNAP, ROCKER ARM 65 I8-94239-5010 COLLAR; SPLIT 66 I8-98029-8701 CAP; VLV STEM END 68 I8-98038-8810 SPRING; VLV 71(A) I8-97144-5840 SEAT; SPR (LOWER) 71(B) I8-98017-0670 SEAT; SPR (UPPER) 72 I8-97328-6470 SEAL; VLV GUIDE 78 I8-98025-0592 ARM; ROCKER (INLET & EXH) 87(A) I0-58330-8250 BOLT; ROCKER SHAFT (M8X25 HEX SOCKET) 87(B) I0-58330-8400 BOLT; ROCKER SHAFT (M8X40 HEX SOCKET) 263 I8-98101-4720 GASKET; CAM END

Reference:Fig09

Q'ty I R Remarks 1 1 8 8 4 4 16 32 16 16 16 16 16 16 8 8 4

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Engine (P-T1160EAC) 4JJ1XYSB02

CAMSHAFT AND VALVE (2/2)

162 166

185 190

172 107(B) 275

112(B)

346 133

252(B) 114(B) 199

200

329

198

347 348

112(A)

107(A)

114(A) 252(A)

300 349

Reference

Fig10

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10

CAMSHAFT AND VALVE (2/2) REF NO. PARTS NO. Description Q'ty I R Remarks 107(A) I8-97312-3152 SHAFT; IDLE GEAR 1 107(B) I8-97312-3221 SHAFT; IDLE GEAR 1 112(A) I8-97381-5161 GEAR; IDLE (Z=80) 1 112(B) I8-97381-5203 GEAR; IDLE (Z=35) 1 114(A) I0-28061-0600 BOLT; IDLE GEAR (M10X60 FLANGE) 2 114(B) I0-28161-2600 BOLT; IDLE GEAR (M12X60 FLANGE) 1 133 I8-97312-3360 GASKET; CHAIN TENSIONER 1 162 I8-97312-3311 SPROCKET; IDLE 1 166 I0-58330-6160 BOLT; SPROCKET TO LAYSHAFT (M6X16 HEX SOCKET) 6 172 I8-97945-0670 CHAIN; TIMING, CM/SHF 1 185 I8-97945-0681 TENSIONER; CHAIN 1 190 I0-91180-2060 NUT; CHAIN TENSIONER (M6 FLANGE) 2 198 I8-97945-0690 GUIDE; TIMING CHAIN 1 199 I8-97356-0611 JET; OIL, TIMING CHAIN 1 200 I1-09070-1201 BOLT; CHAIN GUIDE, LWR (M8X20) 2 252(A) I8-98016-8920 FLANGE; IDLE SHAFT 1 252(B) I8-98016-8930 FLANGE; IDLE SHAFT 1 275 I9-08160-5100 PIN; IDLE GEAR (OD=5 L=10) 1 300 I8-97945-0700 LEVER; TENSION, TIMING CHAIN 1 329 I8-98017-5391 GEAR; INJ PUMP (Z=44) 1 346 I0-41010-6180 STUD; CHAIN (M6X18 L=27) 2 347 I8-97312-3301 SPROCKET; I/PUMP 1 348 I8-97312-4232 NUT; SPROCKET (M14 FLANGE) 1 349 I8-97312-3280 PIVOT; CHAIN LEVER 1

Reference:Fig10

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Engine (P-T1160EAC) 4JJ1XYSB02

CRANKSHAFT, PISTON AND FLYWHEEL

68 63

73

126 84

83 126

12(A) 85

35

40

87

42 42

86

10 10

204

38

10 10 10

48

203 172

1

21

59 28 18

Reference

Fig11

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11

CRANKSHAFT, PISTON AND FLYWHEEL REF NO. PARTS NO. Description 1 I8-97388-8283 CRANKSHAFT 10 I8-97387-9640 METAL SET; CRANKSHAFT (GRADE=1) '10 I8-97387-9650 METAL SET; CRANKSHAFT (GRADE=2) ''10 I8-97387-9660 METAL SET; CRANKSHAFT (GRADE=3) '''10 I8-97387-9670 METAL SET; CRANKSHAFT (GRADE=4) ''''10 I8-97387-9680 METAL SET; CRANKSHAFT (GRADE=5) 12(A) I8-98051-4471 FLYWHEEL 18 I8-98038-8060 PULLEY; CR/SHF 21 I5-09000-2732 BOLT; PULLEY FIX (M16X43) 28 I8-97386-2321 GEAR; CR/SHF (Z=44) 35 I9-12333-6061 GEAR; RING (Z=122) 38 I8-94142-1561 WASHER; FLYWHEEL 40 I8-94418-0500 BOLT; FLYWHEEL (M13X45) 42 I8-97383-7400 WASHER; THRUST, CR/SHF 48 I8-94201-6410 KEY; WOODRUFF, CR/SHF 59 I5-09503-1271 WASHER; CR/SHF PULLEY (ID=16.5 OD=45) 63 I8-98041-6301 PISTON (GRADE=A) '63 I8-98041-6561 PISTON (GRADE=B) ''63 I8-98041-6591 PISTON (GRADE=C) 68 I8-98057-2220 RING SET; PISTON, STANDARD 73 I8-97358-2340 METAL SET; CONN ROD, STANDARD 83 I8-98015-1931 PIN; PISTON 84 I8-97388-9212 ROD ASM; CONN 85 I8-97383-0660 BUSHING; CONNROD 86 I8-98048-5380 BOLT; CONNROD (M11X44.5) 87 I9-08160-5080 PIN; CONNROD BIG END (OD=5 L=8) 126 I8-94460-6870 RING; SNAP, PISTON PIN 172 I8-97312-3370 ROTOR; CRANK SENSOR 203 I9-08160-5080 PIN; ROTOR (OD=5 L=8) 204 I8-98038-3430 BOLT; ROTOR

Reference:Fig11

Q'ty I R Remarks 1 5 5 5 5 5 1 1 1 1 1 1 8 2 1 1 4 4 4 4 4 4 4 4 8 8 8 1 1 3

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Engine (P-T1160EAC) 4JJ1XYSB02

TIMING GEAR CASE AND FLYWHEEL HOUSING

185

211(A)

175

487

211(C)

205

211(B) 2 172 620

32

36(F)

81(B)

79

36(F) 81(B) 99(B)

36(E) 81(A) 124

36(C) 36(D) 38 36(B)

123

99(A)

80(A)

98

38 36(B) 1(A) 36(A)

103

49(A)

51

36(D)

54(A)

63 80(B)

Reference

Fig12

64

50(A)

ﾍﾟｰｼﾞ

12

TIMING GEAR CASE AND FLYWHEEL HOUSING REF NO. PARTS NO. Description Q'ty I R Remarks 1(A) I8-97945-2611 CASE; TIMING GEAR 1 2 I8-98044-6990 HOUSING; FLYWHEEL 1 32 I8-97312-2212 GASKET; GEAR CASE TO C/BL 1 36(A) I0-28050-8160 BOLT; GEAR CASE (M8X16 FLANGE) 1 36(B) I0-28050-8200 BOLT; GEAR CASE (M8X20 FLANGE) 16 36(C) I0-28050-8350 BOLT; GEAR CASE (M8X35 FLANGE) 1 36(D) I0-28050-8450 BOLT; GEAR CASE (M8X45 FLANGE) 2 36(E) I0-28050-8600 BOLT; GEAR CASE (M8X60 FLANGE) 1 36(F) I0-28650-8300 BOLT; GEAR CASE (M8X30 FLANGE) 3 38 I8-97135-4230 PIN; GEAR CASE COVER (L=20 OD=10) 2 49(A) I8-97945-2980 GASKET; GEAR CASE TO COVER 1 50(A) I8-97354-8082 STUD (M8X50.5 L=64.5) 6 51 I8-97354-6971 BOLT; GEAR CASE COVER 14 54(A) I8-98012-9601 COVER; GEAR CASE 1 63 I8-97367-3362 COVER; P/S 1 64 I8-97109-6790 GASKET; COVER, P/S 1 79 I8-97370-3902 BRACKET; GEAR CASE COVER 1 80(A) I0-91180-2060 NUT; COVER (M6 FLANGE) 2 80(B) I0-91180-2080 NUT; COVER (M8 FLANGE) 3 81(A) I0-41010-6160 STUD; GEAR CASE COVER FIX (M6X16 L=25) 2 81(B) I0-49140-8300 STUD; GEAR CASE COVER FIX (M8X30 L=48) 2 98 I0-91180-2080 NUT; STUD, INJ PUMP (M8 FLANGE) 2 99(A) I8-97369-4490 STUD; INJ PUMP (M8X30 L=41) 1 99(B) I8-97369-4500 STUD; INJ PUMP (M8X45 L=56) 1 103 I8-97351-7040 SEAL; OIL, CR/SHF, FRT 1 123 I8-97371-7201 COVER; TIMING, LWR 1 124 I0-28050-6160 BOLT; TIMING COVER (M6X16 FLANGE) 3 172 I8-97175-9863 RETAINER; CR/SHF 1 175 I8-97071-5611 SEAL; OIL, CR/SHF, RR 1 185 I0-28650-8250 BOLT; RET TO C/BL (M8X25 FLANGE) 5 205 I0-91180-1100 NUT; HSG (M10 FLANGE) 1 211(A) I0-28651-0300 BOLT; HSG (M10X30 FLANGE) 3 4 211(B) I0-28751-2350 BOLT; HSG (M12X35 FLANGE) 211(C) I5-09000-2270 BOLT; HSG (M12X25) 3 487 I8-97220-7400 COVER; HOLE 1 620 I8-97328-8282 GASKET; GEAR CASE (T=1.40 1-NOTCH) 1 '620 I8-97331-6312 GASKET; GEAR CASE (T=1.45 2-NOTCH) 1 ''620 I8-97331-6322 GASKET; GEAR CASE (T=1.50 3-NOTCH) 1

Reference:Fig12

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Engine (P-T1160EAC) 4JJ1XYSB02

ENGINE MOUNTING

20(C)

20(B) 2(B)

20(A) 20(D) Reference

Fig13

2(A)

ﾍﾟｰｼﾞ

13

ENGINE MOUNTING REF NO. PARTS NO. 2(A) I8-98038-7800 2(B) I8-98038-7820 20(A) I0-28051-0300 20(B) I0-28051-0450 20(C) I0-28051-0600 20(D) I0-28051-0700

Reference:Fig13

Description FOOT; ENG (R) FOOT; ENG (L) BOLT; ENG FOOT (M10X30 BOLT; ENG FOOT (M10X45 BOLT; ENG FOOT (M10X60 BOLT; ENG FOOT (M10X70

FLANGE) FLANGE) FLANGE) FLANGE)

Q'ty I R Remarks 1 1 2 1 3 2

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Engine (P-T1160EAC) 4JJ1XYSB02

INLET MANIFOLD

1 20

7

13(B)

13(B) 20

13(A)

138 53

32 10

55

Reference

Fig14

ﾍﾟｰｼﾞ

14

INLET MANIFOLD REF NO. PARTS NO. 1 I8-98024-4110 7 I8-97312-0671 10 I8-97366-7841 13(A) I0-28050-8700 13(B) I0-28055-8110 20 I0-91180-2080 32 I0-41010-6200 53 I0-28650-6300 55 I0-91110-5060 138 I8-98038-7790

Reference:Fig14

Description MANIFOLD; INL GASKET; INL MANIF TO HD GASKET; INL PIPE TO MANIF BOLT; INL MANIF (M8X70 FLANGE) BOLT; INL MANIF (M8X110 FLANGE) NUT; INL MANIF (M8 FLANGE) STUD; INL PIPE (M6X20 L=28) BOLT; INL PIPE (M6X30 FLANGE) NUT; INL PIPE (M6) PIPE; INL

Q'ty I R Remarks 1 1 1 4 2 2 2 2 2 1

Page:14

Engine (P-T1160EAC) 4JJ1XYSB02

EXHAUST MANIFOLD

18 33

17

1 2

18 33

Reference

Fig15

ﾍﾟｰｼﾞ

15

EXHAUST REF NO. 1 2 17 18 33

MANIFOLD PARTS NO. I8-98019-7970 I8-97356-0282 I8-97378-0600 I8-97381-6170 I5-09500-0130

Reference:Fig15

Description Q'ty I R Remarks MANIFOLD; EXHAUST 1 GASKET; EXH MANIF TO HD 1 STUD; MANIF TO TURBOCHARGER (M8X20 L=31) 4 NUT; EXH MANIF (M10 FLANGE) 8 WASHER; EXH MANIF (ID=10.5) 8

Page:15

Engine (P-T1160EAC) 4JJ1XYSB02

VENTILATION SYSTEM

19 90

44

18 295

Reference

Fig16

ﾍﾟｰｼﾞ

16

VENTILATION SYSTEM REF NO. PARTS NO. 18 I1-09700-1261 19 I8-98067-5031 44 I8-97177-5800 90 I8-94121-1130 295 I0-28050-8200

Reference:Fig16

Description Q'ty I R Remarks CLIP; RUBBER HOSE, AIR BREATHER (ID=22 L=32) 1 HOSE; RUBBER BREATHER 1 CLIP; HOSE, PCV 1 CLIP; RUBBER HOSE (ID=20.4) 1 BOLT; PCV (M8X20 FLANGE) 1

Page:16

Engine (P-T1160EAC) 4JJ1XYSB02

WATER PUMP AND CORROSION RESISTOR

42

1 40

3

36 42

40

63(A)

63(A)

97 63(B)

Reference

Fig17

ﾍﾟｰｼﾞ

17

WATER PUMP AND CORROSION RESISTOR REF NO. PARTS NO. Description Q'ty I R Remarks 1 I8-98047-6892 PUMP ASM; WATER, W/GASKET 1 3 I8-97312-1560 GASKET; PUMP TO C/BL 1 36 I0-28050-8600 BOLT; WATER PUMP TO C/BL (M8X60 FLANGE) 4 40 I0-91180-2080 NUT; WATER PUMP (M8 FLANGE) 2 42 I0-41010-8300 STUD; WATER PUMP (M8X30 L=41) 2 63(A) I0-28050-8160 BOLT; INL PIPE (M8X16 FLANGE) 2 63(B) I0-28650-8300 BOLT; INL PIPE (M8X30 FLANGE) 1 97 I8-98019-6801 PIPE; WATER 1

Reference:Fig17

Page:17

Engine (P-T1160EAC) 4JJ1XYSB02

THERMOSTAT AND HOUSING

85 84

50 100

49 257

1

66

112

190(A) 190(B)

15 114

193 147 Reference

Fig18

ﾍﾟｰｼﾞ

18

THERMOSTAT AND HOUSING REF NO. PARTS NO. Description 1 I8-98017-0271 THERMOSTAT (85℃) 15 I8-97318-7322 PIPE; BYPASS 49 I8-98019-6950 PIPE; WATER OUTLET 50 I0-28050-8800 BOLT; OUTLET PIPE (M8X80 FLANGE) 66 I8-98114-5870 GASKET; THERMOSTAT 84 I0-95235-0250 CLIP; WATER PIPE (ID=11 L=16) 85 I0-28050-6120 BOLT; CLIP (M6X12 FLANGE) 100 I0-28050-6120 BOLT; WATER PIPE (M6X12 FLANGE) 112 I5-09605-0050 PLUG (PT3/8) 114 I0-28650-8250 BOLT; BYPASS PIPE (M8X25 FLANGE) 147 I8-94125-8621 CLIP; RUBBER CAP (ID=20.8) 190(A) I0-95690-2260 GASKET; BYPASS PIPE 190(B) I8-98009-3220 GASKET; BYPASS PIPE 193 I8-94107-7930 CAP; RUBBER 257 I8-97125-6001 SWITCH; WARNING, OVER HEAT

Reference:Fig18

Q'ty I R Remarks 1 1 1 2 1 1 1 1 1 2 1 1 1 1 1

Page:18

Engine (P-T1160EAC) 4JJ1XYSB02

WATER PIPING; ENGINE

212

69

23

Reference

Fig19

ﾍﾟｰｼﾞ

19

WATER PIPING; ENGINE REF NO. PARTS NO. Description 23 I0-95690-3380 GASKET; SUCTION PIPE TO BLOCK 69 I0-91180-2060 NUT; WATER PIPE (M6 FLANGE) 212 I8-97378-0620 STUD; PIPE (M8X25 L=36)

Reference:Fig19

Q'ty I R Remarks 1 1 2

Page:19

Engine (P-T1160EAC) 4JJ1XYSB02

FAN AND FAN BELT

112

66(A)

1(B)

36

66(B)

71 88

81(A)

80(A) 82

96

Reference

Fig20

ﾍﾟｰｼﾞ

20

FAN AND FAN BELT REF NO. PARTS NO. 1(B) I8-97161-5990 36 I8-97362-9260 66(A) I0-20800-6120 66(B) I0-28050-8160 71 I8-94388-1781 80(A) I8-98038-7851 81(A) I8-97257-2230 82 I0-91180-2080 88 I0-91614-7080 96 I0-28650-8200 112 I8-98038-8150

Reference:Fig20

Description FAN; COOLING BELT; COOLING FAN BOLT; PULLEY (M6X12) BOLT; PULLEY (M8X16 FLANGE) BOLT; ADJ PLATE, GEN PLATE; ADJ PIECE; SLIDING NUT; ADJ PLATE (M8 FLANGE) WASHER; PL, ADJ PLATE (ID=8.4 OD=22) BOLT; ADJ PLATE (M8X20 FLANGE) PULLEY; FAN CENTER

Q'ty I R Remarks 1 1 2 4 1 1 1 1 1 1 1

Page:20

Engine (P-T1160EAC) 4JJ1XYSB02

TURBOCHARGER SYSTEM

117(A) 485(B) 21(B) 118(A)

21(A) 118(A)

118(A)

488(C) 115(A) 138

488(B)

118(A) 21(C)

117(B)

117(B) 120 117(B) 117(B) 163 117(B) 120 66 138 16 117(B) 412 137 408

18

21(B)

485(B) 118(A) 488(A) 118(A)

118(B) 231 1

118(B)

2 11 118(B)

115(B)

119(B)

118(B) 119(A) 118(B) 118(B)

Reference

Fig21

ﾍﾟｰｼﾞ

21

TURBOCHARGER SYSTEM REF NO. PARTS NO. 1 I8-98019-8930 2 I8-94433-6050 11 I8-97161-6070 16 I8-98019-9010 18 I8-97161-6070 21(A) I0-28050-6200 21(B) I0-28050-8120 21(C) I0-28050-8160 66 I9-04130-8250 115(A) I8-98019-6981 115(B) I8-98019-6990 117(A) I8-97262-1170 117(B) I9-09920-8731 118(A) I8-94125-8621 118(B) I8-94367-9430 119(A) I0-03509-1400 119(B) I8-98019-7700 120 I8-94472-5830 137 I8-98019-7000 138 I8-98038-7080 163 I8-94369-0210 231 I8-98019-7710 408 I8-97378-0600 412 I8-94433-6040 485(A) I8-98019-7011 485(B) I8-98019-7021 488(A) I0-03566-3000 488(B) I8-98042-5240 488(C) I8-98019-7720

Reference:Fig21

Description Q'ty I R Remarks TURBOCHARGER ASM 1 GASKET; TURBOCHARGER TO EXH MANIF 1 NUT; TURBOCHARGER (M8 FLANGE) 4 ADAPTER; EXH PIPE 1 NUT; EXH PIPE (M8 FLANGE) 4 BOLT; PIPE (M6X20 FLANGE) 2 BOLT; PIPE (M8X12 FLANGE) 2 BOLT; PIPE (M8X16 FLANGE) 1 STUD; EXH PIPE 3 PIPE; WATER, TURBOCHARGER OUT 1 PIPE; WATER, TURBOCHARGER OUT 1 GASKET; WATER PIPE 1 GASKET; WATER PIPE (ID=12.2) 6 CLIP; WATER HOSE (ID=20.8) 6 CLIP; WATER HOSE (ID=12.8) 6 HOSE; WATER, TURBOCHARGER 1 HOSE; WATER, TURBOCHARGER 1 ADAPTER; WATER 2 PIPE; WATER, TURBOCHARGER IN 1 BOLT; EYE, WATER PIPE (M12X24 FLANGE) 2 GASKET; ADAPTER TO EXH PIPE 1 HOSE; RUBBER, TURBOCHARGER OUT 1 STUD; TURBOCHARGER TO ADAPTER (M8X20 L=31) 4 GASKET; TURBOCHARGER 1 PIPE; WATER EGR 1 PIPE; WATER EGR 1 HOSE; RUBBER (L=100) 1 HOSE; RUBBER 1 HOSE; RUBBER 1

Page:21

Engine (P-T1160EAC) 4JJ1XYSB02

FUEL INJECTION SYSTEM (1/2)

122

137(A)

137(B) 122 30(B) 122 137(B)

137(B) 29

122

29

30(B)

9

29

110

29 31 166

313

29 30(B) 347 29

68 68

59 66

19

29 18 30(C)

17 29

16

137(C) 29

280 282

30(A) 29

211 199

199 216(A)

283(B) 137(D)

219 329 205 175

210

175 216(B)

424

283(A)

408

Reference

Fig22

ﾍﾟｰｼﾞ

22

FUEL INJECTION SYSTEM REF NO. PARTS NO. 9 I8-97214-2341 16 I8-98011-6060 17 I8-98011-6070 18 I8-98011-6080 19 I8-98011-6090 29 I8-97019-4730 30(A) I0-01804-1300 30(B) I8-97354-6520 30(C) I8-97362-3062 31 I8-98011-6041 59 I8-98092-5390 66 I8-98077-1650 68 I8-97213-4810 110 I0-91180-1060 122 I8-97315-2860 137(A) I8-97315-2302 137(B) I8-97315-2312 137(C) I8-98036-5100 137(D) I8-98038-7750 166 I9-09566-1110 175 I1-09630-0830 199 I8-97602-2180 205 I8-98023-5810 210 I8-97388-9020 211 I8-98011-8881 216(A) I8-98043-0330 216(B) I9-88130-0880 219 I1-09623-5410 280 I0-28050-8120 282 I8-98011-8901 283(A) I0-28050-8700 283(B) I8-97354-5840 I8-97372-1440 313 329 I9-09566-1100 347 I8-97383-2860 408 I8-97381-5554 424 I8-98145-5010

Reference:Fig22

(1/2) Description Q'ty I R Remarks STUD; CLIP 2 PIPE; INJ NO.1 1 PIPE; INJ NO.2 1 PIPE; INJ NO.3 1 PIPE; INJ NO.4 1 CLIP; HOSE (ID=10.5) 10 HOSE; RUBBER, FUEL LEAK(L=130) 1 HOSE; RUBBER, FUEL LEAK(L=98) 3 HOSE; RUBBER, FUEL LEAK 1 NOZZLE ASM; INJ 4 CLAMP; NOZZLE HOLDER 4 GASKET; INJ NOZZLE 4 CLIP; INJ PIPE 4 NUT; CLIP (M6 FLANGE) 2 CLIP; LEAK OFF PIPE 4 PIPE ASM; LEAK OFF 1 PIPE ASM; LEAK OFF 3 PIPE ASM; LEAK OFF 1 PIPE ASM; LEAK OFF 1 GASKET; FUEL INJECTOR 4 GASKET; EYE BOLT, OUTLET, FUEL FEED PUMP 2 GASKET; EYE BOLT 2 SENSOR; FUEL TEMP 1 PIPE; INJ, C/R 1 RAIL ASM; COMMON 1 BOLT; EYE 1 BOLT; EYE 1 GASKET (ID=49.7) 1 BOLT; CLIP, FUEL HOSE (M8X12 FLANGE) 1 BRACKET; COMMON RAIL 1 BOLT; COMMON RAIL (M8X70 FLANGE) 2 BOLT; COMMON RAIL (M8X81 FLANGE) 2 BOLT; BRKT, INJ NOZZLE 4 GASKET; SENSOR, FUEL PUMP 1 PIN 4 PUMP; ASM FUEL, SUPPLY 1 OVERHAUL KIT; SUPPLY PUMP 1

Page:22

Engine (P-T1160EAC) 4JJ1XYSB02

FUEL INJECTION SYSTEM (2/2)

279(B) 348(A) 279(B) 279(A) 348(A) 279(A)

265 427

427 425(B)

427

315(B)

315(A) 426

171

399

428

429

398 433 397 Reference

Fig23

418 ﾍﾟｰｼﾞ

23

FUEL INJECTION SYSTEM REF NO. PARTS NO. 171 I8-98009-3971 265 I8-98074-9550 279(A) I8-94392-9240 279(B) I8-97375-6380 315(A) I5-15411-2231 315(B) I8-98038-7780 348(A) I8-98038-8890 348(B) I8-98050-5200 397 I8-98071-4010 398 I8-97047-2660 399 I8-97047-2650 418 I0-91180-2080 425(B) I8-98084-3930 426 I0-28650-8250 427 I1-09630-0850 428 I8-98019-8940 429 I0-95690-2710 433 I8-98071-4040

Reference:Fig23

(2/2) Description PUMP ASM; FUEL FEED VALVE; FEED PUMP CLIP; FUEL HOSE (ID=16) CLIP; FUEL HOSE(ID=11.5) PIPE; FUEL, SUCTION PIPE; FUEL, SUCTION HOSE; FUEL HOSE; FUEL REPAIR KIT; FUEL PUMP GROMMET; FUEL PUMP COLLAR; FUEL PUMP NUT; COVER (M8 FLANGE) BRACKET; VALVE BOLT; BRACKET (M8X25 FLANGE) GASKET; FUEL PIPE (ID=14.2 OD=19.2) COVER; VACUUM PUMP HOLE GASKET; COVER GASKET KIT; FUEL PUMP

Q'ty I R Remarks 1 1 2 2 1 1 1 1 1 2 2 3 1 2 3 1 1 1

Page:23

Engine (P-T1160EAC) 4JJ1XYSB02

FUEL FILTER AND BRACKET

69 9 106

69 9 106 9

9

94 56(A) 8(A)

17 2(A)

11

66

105

119

Reference

Fig24

1(A)

ﾍﾟｰｼﾞ

24

FUEL FILTER AND BRACKET REF NO. PARTS NO. Description 1(A) I8-98143-8260 FILTER ASM; FUEL 2(A) I8-98143-0410 ELEMENT KIT; FUEL FILTER 8(A) I8-98018-5292 COVER; FUEL FILTER 9 I1-09630-0860 GASKET; EYE JOINT (ID=16.2) 11 I8-98008-8420 GASKET; CASE TO BODY, FUEL FILTER 17 I8-98008-8490 FLOAT; FUEL FILTER 56(A) I8-98008-8471 PLUG; FUEL FILTER 66 I8-98008-8430 GASKET; PLUG, FUEL FILTER 69 I1-09675-0951 BOLT; EYE, FUEL FILTER (M16X30 FLANGE) 94 I8-98008-8460 VALVE; FUEL FILTER 105 I8-98008-8440 CASE; FUEL FILTER 106 I8-97383-4270 PIPE; FUEL 119 I8-98008-8480 PLUG; DRAIN, FUEL FILTER

Reference:Fig24

Q'ty I R Remarks 1 1 1 4 1 1 1 1 2 1 1 2 1

Page:24

Engine (P-T1160EAC) 4JJ1XYSB02

OIL COOLER AND OIL FILTER

362 374

564 76(A)

9(A) 9(A)

76(C)

374

76(B)

76(C)

362

76(A) 323

496

2(A)

Reference

Fig25

ﾍﾟｰｼﾞ

25

OIL COOLER AND OIL FILTER REF NO. PARTS NO. Description Q'ty I R Remarks 2(A) I1-13240-2322 ELEMENT; OIL FILTER 1 9(A) I9-09566-2260 GASKET; CENTER BOLT (ID=26.2) 2 76(A) I0-28050-8700 BOLT; OIL FILTER (M8X70 FLANGE) 4 76(B) I0-28050-8900 BOLT; OIL FILTER (M8X90 FLANGE) 2 76(C) I0-28650-8350 BOLT; OIL FILTER (M8X35 FLANGE) 12 323 I8-98019-9030 COVER; OIL PORT 1 362 I0-91180-2080 NUT; OIL FILTER (M8 FLANGE) 2 374 I0-41010-8180 STUD; OIL FILTER (M8X18 L=30) 2 496 I8-97324-3861 FILTER ASM; OIL 1 564 I8-98019-5141 COOLER ASM; OIL, W/O FILTER 1

Reference:Fig25

Page:25

Engine (P-T1160EAC) 4JJ1XYSB02

OIL PUMP AND OIL STRAINER

1 29(B)

29(A)

139

140

Reference

Fig26

49

ﾍﾟｰｼﾞ

26

OIL PUMP REF NO. 1 29(A) 29(B) 49 139 140

AND OIL STRAINER PARTS NO. Description Q'ty I R Remarks I8-98053-7770 PUMP ASM; OIL 1 I0-28050-8300 BOLT; OIL PUMP (M8X30 FLANGE) 4 I0-28050-8450 BOLT; OIL PUMP (M8X45 FLANGE) 2 I0-28050-8160 BOLT; STRAINER, OIL PUMP (M8X16 FLANGE) 2 I8-98019-5101 PIPE; OIL STRAINER 1 I8-97356-1500 GASKET; OIL STRAINER 1

Reference:Fig26

Page:26

Engine (P-T1160EAC) 4JJ1XYSB02

OIL AND VACUUM PIPING; ENGINE

2(A) 3 3

63 3

2(B)

147

3

149 414(B) 414(A) 150

58 29(A)

29(B)

57

572 495

Reference

Fig27

ﾍﾟｰｼﾞ

27

OIL AND VACUUM PIPING; REF NO. PARTS NO. 2(A) I8-94443-5350 2(B) I9-09906-2051 3 I9-09571-4100 29(A) I0-28050-8100 29(B) I8-97117-2981 57 I8-97312-1322 58 I8-97239-0481 63 I8-98019-5110 147 I8-98029-4750 149 I8-98019-5121 150 I8-98029-4760 414(A) I0-28650-6200 414(B) I8-97366-6320 495 I8-98027-4560 572 I1-09630-0850

Reference:Fig27

ENGINE Description BOLT; EYE, OIL PIPE (M10X27) BOLT; EYE, OIL PIPE (M10X24) GASKET; EYE BOLT, OIL PIPE (ID=10.2 OD=16.0) BOLT; OIL PIPE, OIL JET (M8X10 FLANGE) BOLT; OIL PIPE, OIL JET (M6X20) PIPE; OIL, OIL JET VALVE; RELIEF, OIL JET, PISTON COOLING PIPE; OIL, TURBOCHARGER FEED GASKET; OIL PIPE TO TURBOCHARGER PIPE; OIL RETURN, TURBOCHARGER GASKET; OIL PIPE TO C/BL BOLT; OIL PIPE (M6X20 FLANGE) BOLT; OIL PIPE (M8X20 FLANGE) SENSOR; OIL PRESS GASKET; SENSOR (ID=14.2 OD=19.2)

Q'ty I R Remarks 1 1 4 1 4 1 1 1 1 1 1 2 2 1 1

Page:27

Engine (P-T1160EAC) 4JJ1XYSB02

EMISSION PIPING

2(C)

681

782 783

271

17(A)

718

17(B)

16 1 12 2(A)

16 4

2(B) 2(B)

Reference

Fig28

12 ﾍﾟｰｼﾞ

28

EMISSION REF NO. 1 2(A) 2(B) 2(C) 4 12 16 17(A) 17(B) 271 681 718 782 783

PIPING PARTS NO. I8-97381-5606 I0-28050-8800 I0-28650-8250 I8-97131-5971 I8-98094-5280 I0-91180-2080 I0-41010-8500 I8-97357-6843 I8-98017-5510 I0-28151-0450 I0-91180-2080 I8-98068-1641 I8-98072-7120 I9-09571-4100

Reference:Fig28

Description VALVE; EGR BOLT; EGR VLV (M8X80 FLANGE) BOLT; EGR VLV (M8X25 FLANGE) BOLT; EGR VLV (M8X35 W/PL WASHER) GASKET; EGR VLV NUT; EGR VLV (M8 FLANGE) STUD; EGR VLV (M8X50 L=62) GASKET; EGR PIPE GASKET; EGR PIPE BOLT; BRKT (M10X45 FLANGE) NUT; EGR PIPE (M8 FLANGE) COOLER; EGR PLUG; EGR COLLER GASKET; PLUG (ID=10.2 OD=16.0)

Q'ty I R Remarks 1 1 2 3 1 2 2 1 1 1 2 1 1 1

Page:28

Engine (P-T1160EAC) 4JJ1XYSB02

ENGINE ELECTRICAL CONTROL PARTS (1/2)

2(A)

23

16

1(A)

129

782(B)

766 293 4

327

782(A) 796(A) 611

797

Reference

Fig29

ﾍﾟｰｼﾞ

29

ENGINE ELECTRICAL CONTROL PARTS (1/2) REF NO. PARTS NO. Description 1(A) I8-98045-0271 STARTER ASM (24V 4.0KW) 2(A) I8-98092-1122 GENERATOR ASM (24V 50A) 4 I0-28751-2350 BOLT; STARTER (M12X35 FLANGE) 16 I0-28056-0130 BOLT; GEN (M10X130 FLANGE) 23 I8-98054-7970 NUT; GEN (M10 FLANGE) 129 I8-97363-9360 SENSOR; GLOW PLUG, THERMO 293 I8-97180-5560 CABLE; STARTER EARTH 327 I8-97312-1081 SENSOR; CAMSHAFT POSITION 611 I8-97216-2160 BRACKET; SENSOR 766 I8-97369-4040 GASKET; SENSOR 782(A) I0-28050-6120 BOLT; SENSOR (M6X12 FLANGE) 782(B) I0-28050-6160 BOLT; SENSOR (M6X16 FLANGE) 796(A) I8-28139-7750 SENSOR; MAP 797 I8-12146-8300 SENSOR; MAT

Reference:Fig29

Q'ty I R Remarks 1 1 2 1 1 1 1 1 1 1 1 1 1 1

Page:29

Engine (P-T1160EAC) 4JJ1XYSB02

ENGINE ELECTRICAL CONTROL PARTS (2/2)

737 915

10(C)

10(A)

46

796(B)

608

613

Reference

Fig30

ﾍﾟｰｼﾞ

30

ENGINE ELECTRICAL CONTROL PARTS (2/2) REF NO. PARTS NO. Description 10(A) I8-98013-7900 RELAY; STARTER (24V) 10(C) I8-98005-6310 RELAY; STARTER (24V) 46 I8-94460-7061 RELAY; GLOW PLUG (24V) 608 I8-12146-8300 SENSOR; TEMP 613 I8-98120-5520 CONTROL UNIT; ENG 737 I0-91610-7060 WASHER; PL (ID=6.4 OD=18) 796(B) I8-97217-7780 SENSOR; MAP 915 I5-15419-0360 SPACER; HARNESS (ID=9 OD=16 L=40)

Reference:Fig30

Q'ty I R Remarks 1 1 1 1 1 1 1 1

Page:30

Engine (P-T1160EAC) 4JJ1XYSB02

STARTER

51 85 85 45 7 31 28

9(C)

2

73 54 27

9(B) 10

27

9(A)

41

41

23 43

21 38

22

13 17(A)

17(B)

Reference

Fig31

16

ﾍﾟｰｼﾞ

31

STARTER REF NO. 2 7 9(A) 9(B) 9(C) 10 13 16 17(A) 17(B) 21 22 23 27 28 31 38 41 43 45 51 54 73 85

PARTS NO. I8-98056-6690 I8-98056-6640 I8-97025-6730 I8-97025-6740 I8-97025-6760 I8-98056-6660 I8-98073-9090 I8-97192-2990 I8-94228-4360 I8-97030-3870 I8-94152-9720 I8-98073-9330 I8-97319-4180 I8-97192-4230 I8-97179-7760 I8-98056-6670 I8-97115-7630 I8-97117-1070 I8-98056-6680 I8-94435-5670 I8-98056-6700 I8-98056-6650 I8-94152-9780 I8-94408-5000

Reference:Fig31

Description CASE; PINION, STARTER CLUTCH ASM; PINION, STARTER BEARING; GEAR SHAFT STARTER BEARING; GEAR SHAFT STARTER BEARING; GEAR SHAFT STARTER SHAFT; GEAR STARTER YOKE; STARTER ARMATURE; STARTER BEARING; ARMATURE STARTER BEARING; ARMATURE STARTER SPRING; BRUSH HOLDER STARTER HOLDER; BRUSH STARTER COVER; RR COVER STARTER BOLT; THROUGH, STARTER LEVER; SHIFT, STARTER SWITCH; ENGAGE STARTER GASKET; RR COVER, STARTER SCREW; RR COVER, STARTER RETAINER; PINION STARTER RETAINER; BEARING, STARTER COVER SET; DUST ENGAGE SW STARTER CLUTCH ; PINION, STARTER STOPPER SET; PINION BOLT; ENGAGE SW FIX, STARTER

Q'ty I R Remarks 1 1 1 1 1 1 1 1 1 1 4 1 1 2 1 1 1 2 1 1 1 1 1 2

Page:31

Engine (P-T1160EAC) 4JJ1XYSB02

GENERATOR

21 88

17

87

18

19 15

3(B) 20

14

22

14 2

3(A) 23 71

49

62

10

4 6

65

49

89

43 39 Reference

Fig32

1 ﾍﾟｰｼﾞ

32

GENERATOR REF NO. PARTS NO. 1 I8-98096-9760 2 I8-97382-8690 3(A) I1-81229-7230 3(B) I1-81229-7580 4 I8-97382-8840 6 I8-98092-3990 10 I8-97382-8790 14 I8-97382-8700 15 I1-81229-7600 17 I8-98045-6870 18 I1-81229-4740 19 I8-98045-7230 20 I8-97382-8740 21 I1-81229-3820 22 I8-97382-8710 23 I8-98036-2950 39 I8-97382-8820 43 I1-81229-7330 49 I8-97382-8800 62 I1-81118-0110 65 I1-84132-0120 71 I8-97029-0590 87 I1-81229-4790 88 I1-81229-4780 89 I8-97382-8810

Reference:Fig32

Description COVER ASM; RR, GEN ROTOR; GEN BEARING; ROTOR, GEN BEARING; ROTOR, GEN TERMINAL; BRUSH, GEN REGULATOR ASM; VOLTAGE, GEN RECTIFIER; GEN COLLAR; STEEL RETAINER; ROTOR, GEN COVER ASM; FRT, GEN NUT; PULLEY, GEN PULLEY; GEN FAN; GEN BOLT; THROUGH, GEN STATOR; GEN COIL; ROTOR GEN COVER; END, RR COVER, GEN SCREW; RR END COVER BUSHING; RECTIFIER, GEN CLIP; TERMINAL, BRUSH, GEN CONDENSER; GEN HOLDER; TERMINAL, GEN WASHER; PULLEY, GEN WASHER; PL, PULLEY GEN BOLT; RECTIFIER, GEN

Q'ty I R Remarks 1 1 1 1 1 1 1 2 1 1 1 1 1 3 1 1 1 3 2 1 1 1 1 1 1

Page:32

Engine (P-T1160EAC) 4JJ1XYSB02

WIRING HARNESS AND FUSE

13

Reference

Fig33

ﾍﾟｰｼﾞ

33

WIRING HARNESS AND FUSE REF NO. PARTS NO. Description Q'ty I R Remarks 13 I8-98035-0542 HARNESS; ENG 1

Reference:Fig33

Page:33

Engine (P-T1160EAC) 4JJ1XYSB02

FIXING PARTS; WIRING HARNESS

483(C)

24

150(B) 483(A)

102(A)

102(B)

545

150(B) 483(D)

150(C) 483(B)

Reference

Fig34

150(A) 483(D)

150(B) 483(C)

ﾍﾟｰｼﾞ

34

FIXING PARTS; WIRING HARNESS REF NO. PARTS NO. Description 24 I0-91180-2080 NUT; HARNESS (M8 FLANGE) 102(A) I8-97367-9841 CLIP; BAND (ID=12) 102(B) I5-09707-0311 CLIP; BAND (L=140) 150(A) I0-28050-6120 BOLT; CLIP (M6X12 FLANGE) 150(B) I0-28050-8120 BOLT; CLIP (M8X12 FLANGE) 150(B) I0-28050-8160 BOLT; CLIP (M8X16 FLANGE) 150(C) I0-28051-0160 BOLT; CLIP (M10X16 FLANGE) 483(A) I0-95235-8560 CLIP; ENG HARNESS (ID=19 L=28) 483(B) I1-09700-6071 CLIP; ENG HARNESS (ID=28 L=30) 483(C) I1-09700-8600 CLIP; ENG HARNESS (ID=18 H=23 L=28) 483(C) I1-09700-8620 CLIP; ENG HARNESS (ID=24.5 H=23 L=25) 483(D) I1-09701-0011 CLIP; ENG HARNESS (ID=24 L=24) 483(D) I1-09701-0130 CLIP; ENG HARNESS (ID=14.5 L=28) 545 I0-41010-8550 STUD; HARNESS (M8X55 L=67)

Reference:Fig34

Q'ty I R Remarks 1 3 3 1 7 1 2 2 2 3 1 2 1 1

Page:34

Engine (P-T1160EAC) 4JJ1XYSB02

SWITCH AND RELAY; INSTRUMENT PANEL

424

Reference

Fig35

674

ﾍﾟｰｼﾞ

35

SWITCH AND RELAY; INSTRUMENT PANEL REF NO. PARTS NO. Description Q'ty I R Remarks 424 I8-98013-7900 RELAY 1 674 I8-94379-5431 RELAY; BATTERY 1

Reference:Fig35

Page:35

NUMERICAL INDEX Part number I0-01804-1300 I0-03559-3000 I0-20800-6120 I0-28050-6120

I0-28050-6160

I0-28050-6200 I0-28050-8100 I0-28050-8120

I0-28050-8160

I0-28050-8200

I0-28050-8300 I0-28050-8350 I0-28050-8450 I0-28050-8600

I0-28050-8700

I0-28050-8800

I0-28050-8900

Page Item 22 21 21 20 18 18 29 34 6 10 12 29 21 27 21 22 34 12 17 21 26 3 5 8 12 26 12 12 26 5 12 14 17 14 22 25 18 20 28 25

30(A) 231 119(A) 66 85 100 782(A) 150(A) 401 136 124 782(B) 21(A) 29(A) 21(B) 280 150(B) 36(A) 63(A) 21(C) 49 79 13 69 36(B) 29(A) 36(C) 36(D) 29(B) 263(A) 36(E) 323 36 13(A) 283(A) 76(A) 50 28 2(A) 76(B)

Part number I0-28051-0160 I0-28051-0300 I0-28051-0450 I0-28051-0600 I0-28051-0700 I0-28055-8110 I0-28056-0130 I0-28061-0600 I0-28151-0450 I0-28161-2600 I0-28161-2800 I0-28650-6200 I0-28650-6300 I0-28650-8200 I0-28650-8250

I0-28650-8300 I0-28650-8350

I0-28650-8400 I0-28651-0300 I0-28751-0250 I0-28751-2350 I0-41010-6160 I0-41010-6200 I0-41010-8200 I0-41010-8250 I0-41010-8300 I0-41010-8400 I0-41010-8500 I0-41010-8550 I0-44011-2700 I0-49140-8300

Page Item 34 13 13 13 13 14 29 10 28 10 29 27 3 14 20 6 8 12 18 23 28 12 17 5 20 25 4 12 5 12 12 14 25 8 17 8 28 34 29 12

150(C) 20(A) 20(B) 20(C) 20(D) 13(B) 16 114(A) 271 114(B) 4 414(A) 26 53 96 211 345 185 114 426 2(B) 36(F) 63(B) 263(B) 73 76(C) 143 211(A) 15 211(B) 81(A) 32 374 25 42 30 16 545 9 81(B)

Part number I0-58330-6100 I0-58330-6160 I0-58330-8250 I0-58330-8400 I0-91110-5060 I0-91180-1060 I0-91180-1100 I0-91180-1120 I0-91180-2060

I0-91180-2080

I0-91180-2100 I0-91610-7060 I0-95235-0250 I0-95235-8560 I0-95690-2260 I0-95690-2710 I0-95690-3380 I1-09070-1201 I1-09600-0122 I1-09605-0500 I1-09623-0550 I1-09623-2460 I1-09623-5000 I1-09623-5410 I1-09630-0830 I1-09630-0850

Page Item 4 10 9 9 14 22 12 29 3 12 19 5 8 8 12 12 14 17 23 25 28 28 34 29 30 18 34 18 23 19 10 4 7 25 27 25 22 22 23 27

155 166 87(A) 87(B) 55 110 205 7 2 80(A) 69 224 24 29 98 80(B) 20 40 418 362 12 681 24 23 737 84 483(A) 190(A) 429 23 200 7(A) 15 8 583 9(B) 219 175 427 572

Part number I1-09630-0860 I1-09630-0900 I1-09639-0340 I1-09675-0810 I1-09675-0951 I1-09680-1060 I1-09700-6071 I1-09700-8600 I1-09700-8620 I1-09701-0011 I1-09701-0130 I1-13642-0700 I1-81117-0100 I1-81129-6770 I1-81129-6980 I5-09000-2270 I5-09000-2732 I5-09500-0130 I5-09503-1271 I5-09600-0130 I5-09605-0050 I5-09707-0311 I5-09800-0410 I5-09800-0640 I5-11129-0060 I5-11219-0080

I5-11219-0110 I5-11219-0150 I5-11219-0170 I5-11219-0180 I5-13311-1260 I5-15419-0360 I5-81118-0130 I5-81123-0180 I5-81129-0920 I5-81129-1190

Page Item 25 8 5 21 25 8 34 34 34 34 34 20 31 31 31 12 11 15 11 7 18 34 31 31 6 7 4 6 7 4 6 7 7 7 23 30 31 31 31 31

9 3 230 138 69 6 483(B) 483(C) 483(C) 483(D) 483(D) 38(G) 21 58 27(A) 211(C) 21 33 59 21(C) 112 102(B) 17(B) 17(A) 70 70 7(B) 23(B) 23(B) 7(C) 23(C) 21(A) 21(B) 23(D) 315(C) 915 22 46 48 47

Part number I5-81129-1200 I5-81129-1210 I5-81129-1260 I5-81129-1270 I5-81129-1280 I5-81129-1290 I5-81129-1300 I5-81129-1320 I5-81129-1360 I5-82550-0290 I5-87815-9271 I5-87815-9281 I5-87815-9291 I5-87815-9300 I5-87815-9310 I5-87815-9320 I5-87816-1230 I5-87816-1240 I5-87816-1250 I5-87816-1260 I5-87816-1270 I5-87816-1280 I8-12146-8300 I8-28139-7750 I8-94107-7930 I8-94121-1130 I8-94123-6231 I8-94125-8621

I8-94126-7700 I8-94133-2075 I8-94142-1561 I8-94152-6130 I8-94201-6410 I8-94233-6530 I8-94238-9240

Page Item 31 31 31 31 31 31 31 31 31 30 35 1 1 1 2 2 2 1 1 1 2 2 2 29 30 29 5 18 16 3 5 18 21 14 3 11 7 11 32 23

44 43(A) 114(A) 43(B) 18 115 41 27(B) 52 10(A) 424 1 1 1 2 2 2 1-1 1-1 1-1 2-1 2-1 2-1 797 608 796(A) 267 193 90 5 268 147 118(A) 372 4 38 448 48 24(A) 279(A)

NUMERICAL INDEX Part number I8-94239-4230 I8-94239-5010 I8-94248-1610 I8-94336-2920 I8-94343-2111 I8-94367-9430 I8-94369-0210 I8-94418-0500 I8-94432-6420 I8-94433-6040 I8-94433-6050 I8-94443-5350 I8-94453-3440 I8-94460-6870 I8-94472-5830 I8-97011-9490 I8-97019-4730 I8-97026-1601 I8-97036-5501 I8-97047-2650 I8-97047-2660 I8-97071-5611 I8-97074-9270 I8-97103-8070 I8-97109-6790 I8-97117-2981 I8-97120-2570 I8-97131-5971 I8-97135-4230 I8-97144-5832 I8-97144-5840 I8-97161-5991 I8-97161-6070 I8-97172-7201 I8-97180-5560 I8-97182-9600 I8-97211-0140 I8-97213-4810

Page Item 4 9 30 6 5 21 21 11 6 21 21 27 6 11 21 30 22 35 6 23 23 12 32 32 12 27 32 28 6 12 4 9 20 21 21 20 29 32 31 22

4 65 10(B) 51 91 118(B) 163 40 8 412 2 2(A) 13 126 120 46 29 674 23(A) 399 398 175 18 3(B) 64 29(B) 24(B) 2(C) 38 38 3 71(A) 1 11 18 71 293 21 114(B) 68

Part number I8-97214-2341 I8-97216-2160 I8-97217-7780 I8-97217-9113 I8-97220-7400 I8-97239-0481 I8-97262-1170 I8-97307-0752 I8-97311-3739 I8-97311-3780 I8-97311-3790 I8-97312-1081 I8-97312-1323 I8-97312-1560 I8-97312-2212 I8-97312-3152 I8-97312-3221 I8-97312-3280 I8-97312-3301 I8-97312-3311 I8-97312-3360 I8-97312-4232 I8-97315-2860 I8-97318-7322 I8-97328-6470 I8-97328-8282 I8-97328-8662 I8-97328-8672 I8-97328-8682 I8-97329-1291 I8-97331-6312 I8-97331-6322 I8-97351-7040 I8-97354-5840 I8-97354-6520 I8-97354-6971 I8-97354-8082 I8-97355-5164 I8-97356-0282

Page Item 22 29 30 14 12 27 21 5 22 4 4 6 29 27 17 12 10 10 10 10 10 10 10 22 18 9 12 4 4 4 4 12 12 12 22 22 12 12 5 15

9 611 796(B) 724 487 58 117(A) 14(B) 408 5(A) 5(B) 399 327 57 3 32 107(A) 107(B) 349 347 162 133 348 122 15 72 620 2-1 2-1 2-1 39

103 283(B) 30(B) 51 50(A) 262 2

Part number I8-97356-0611 I8-97356-1500 I8-97357-6843 I8-97358-2340 I8-97361-7360 I8-97362-3062 I8-97364-8092 I8-97364-8112 I8-97365-9920 I8-97365-9980 I8-97366-5920 I8-97366-6320 I8-97366-6330 I8-97367-3362 I8-97367-9841 I8-97369-4040 I8-97369-4490 I8-97369-4500 I8-97370-3902 I8-97371-7201 I8-97372-1440 I8-97372-7950 I8-97374-3740 I8-97374-3760 I8-97375-4600 I8-97375-6380 I8-97378-0600 I8-97378-0620 I8-97379-5550 I8-97379-8260 I8-97381-5161 I8-97381-5203 I8-97381-5240 I8-97381-6170 I8-97383-0660 I8-97383-4270 I8-97383-7400

Page Item 10 26 28 11 31 22 9 9 3 3 3 5 27 5 12 34 6 29 12 12 12 12 22 3 32 32 5 23 15 21 19 32 12 10 10 3 15 11 25 11

199 140 17(A) 73 54 30(C) 53(C) 53(D) 168 166 65 123 414(B) 232(A) 63 102(A) 400 766 99(A) 99(B) 79 123 313 39 2 17 232(B) 279(B) 17 408 212 19 172 112(A) 112(B) 29 18 85 106 42

Part number I8-97386-2321 I8-97387-9640 I8-97387-9650 I8-97387-9660 I8-97387-9670 I8-97387-9680 I8-97388-8284 I8-97388-9020 I8-97388-9212 I8-97600-0963 I8-97602-2180 I8-97945-0670 I8-97945-0681 I8-97945-0690 I8-97945-0700 I8-97945-2612 I8-97945-2980 I8-97945-3380 I8-98003-1293 I8-98003-1303 I8-98003-1640 I8-98003-9299 I8-98008-8420 I8-98008-8430 I8-98008-8440 I8-98008-8460 I8-98008-8471 I8-98008-8480 I8-98008-8490 I8-98009-3220 I8-98011-6044 I8-98011-6060 I8-98011-6070 I8-98011-6080 I8-98011-6090 I8-98011-8882 I8-98011-8901 I8-98012-9602 I8-98013-8242

Page Item 11 11 11 11 11 11 11 22 11 4 22 10 10 10 10 12 12 3 9 9 3 25 25 25 25 25 25 25 25 18 22 22 22 22 22 22 22 12 6 7

28 10

1 210 84 10(B) 199 172 185 198 300 1(A) 49(A) 69 2 3 167 1 11 66 105 94 56(A) 119 17 190(B) 31 16 17 18 19 211 282 54(A) 1 1

Part number I8-98014-2780 I8-98014-2830 I8-98014-3350 I8-98015-1931 I8-98016-8650 I8-98016-8920 I8-98016-8930 I8-98016-9730 I8-98016-9741 I8-98017-0271 I8-98017-0620 I8-98017-0630 I8-98017-0670 I8-98017-5391 I8-98017-5510 I8-98018-5292 I8-98018-8460 I8-98018-8470 I8-98018-8500 I8-98018-8530 I8-98018-8570 I8-98018-8580 I8-98018-8620 I8-98019-4751 I8-98019-5052 I8-98019-6950 I8-98019-6990 I8-98019-7700 I8-98019-7720 I8-98019-8940 I8-98019-9011 I8-98020-1660 I8-98023-5810 I8-98024-4111 I8-98024-7080 I8-98025-0593 I8-98025-0711 I8-98025-0741 I8-98025-4960 I8-98025-4970

Page Item 32 32 4 11 4 10 10 9 9 18 5 5 9 10 28 25 25 25 25 25 25 25 25 6 8 18 21 21 21 23 21 5 22 14 25 9 9 9 9 9

1 22 11 83 172 252(A) 252(B) 4 5 1 225(C) 9 71(B) 329 17(B) 8(A) 7 11 10 495 365 2(B) 5 52(A) 17(A) 49 115(B) 119(B) 488(C) 428 16 168 205 1 3 78(A) 53(A) 53(B) 56(A) 81

NUMERICAL INDEX Part number I8-98027-4560 I8-98029-4750 I8-98029-4760 I8-98029-5375 I8-98029-8930 I8-98033-9411 I8-98036-5100 I8-98037-5430 I8-98038-3430 I8-98038-7750 I8-98038-7780 I8-98038-7820 I8-98038-7840 I8-98038-8050 I8-98038-8560 I8-98038-8720 I8-98038-8810 I8-98038-8830 I8-98038-8890 I8-98040-7040 I8-98041-9120 I8-98043-0330 I8-98045-7380 I8-98047-6893 I8-98048-4460 I8-98048-5380 I8-98051-4471 I8-98052-0410 I8-98052-8301 I8-98053-2240 I8-98053-7770 I8-98057-2220 I8-98059-5080 I8-98063-3960 I8-98067-5031 I8-98068-1642 I8-98068-2750 I8-98071-4010 I8-98071-4040 I8-98072-7120

Page Item 27 27 27 9 9 15 22 3 11 22 23 13 3 11 20 20 9 20 23 11 25 22 3 17 5 11 11 5 3 21 26 11 6 14 16 28 23 23 23 28

495 147 150 78(B) 1 137(C) 119 204 137(D) 315(B) 2(B) 90 18 36 112 68 38(C) 348(A) 42-1 76(D) 216(A) 6 1 14(A) 86 12(A) 12 1 309 1 68 352 7 19 718 171 442 433 782

Part number I8-98074-9550 I8-98076-2601 I8-98084-2660 I8-98084-2670 I8-98084-3910 I8-98084-3920 I8-98084-3940 I8-98084-4050 I8-98084-4061 I8-98084-4070 I8-98084-4773 I8-98086-4210 I8-98090-7010 I8-98090-8820 I8-98090-8850 I8-98090-8880 I8-98090-8910 I8-98090-8960 I8-98090-9180 I8-98091-4623 I8-98091-8362 I8-98092-2760 I8-98092-3150 I8-98092-3160 I8-98092-3170 I8-98092-5390 I8-98093-1840 I8-98093-2490 I8-98093-2500 I8-98093-2571 I8-98094-1980 I8-98094-5282 I8-98096-9680 I8-98101-4720 I8-98109-4700 I8-98114-5870 I8-98119-9680 I8-98135-9530 I8-98135-9540 I8-98135-9550

Page Item 23 29 13 20 8 26 12 29 33 29 28 8 21 31 31 31 31 31 31 8 14 27 21 21 21 22 20 27 21 21 27 28 14 9 9 18 23 4 4 4

265 2(B) 2(A) 80(B) 17(B) 139 2 8 13 1(B) 1 1(H) 1 13 16 2 31 23 66 27 319 63(B) 485(B) 137(B) 115(C) 59 81(B) 149(B) 485(A) 488(B) 479 4 10 263 56(B) 66 425(B) 2 2 2

Part number I8-98143-0410 I8-98143-8260 I8-98145-4550 I8-98147-9450 I8-98156-6480 I8-98159-4570 I8-98161-0610 I8-98161-0620 I8-98163-6930 I8-98165-0350 I8-98166-6570 I8-98169-5881 I8-98173-1650 I8-98175-6061 I8-98179-3100 I8-98179-3140 I8-98181-5400 I8-98186-6190 I8-98186-9500 I8-98192-9260 I8-98192-9270 I8-98192-9280 I8-98193-1790 I8-98201-0190 I9-04130-8250 I9-08151-0300 I9-08160-5080 I9-08160-5100 I9-09566-1100 I9-09566-1110 I9-09566-2260 I9-09571-4100 I9-09571-4140 I9-09606-5350 I9-09664-0010 I9-09844-5740

Page Item 25 25 22 9 29 32 22 22 11 22 23 8 23 4 5 17 21 22 30 27 11 11 11 10 4 21 7 11 11 10 22 22 25 27 28 7 7 12 6 9

2(A) 1(A) 424 66 129 3(A) 137(B) 137(A) 172 347 348(C) 158 397 1 1 97 488(D) 66 613 448(B) 63

162-1 3-1 66 83 87 203 275 329 166 9(A) 3 783 218 53 53 7 83

Part number I9-09851-4790 I9-09878-5970 I9-09906-2051 I9-09920-8731 I9-12333-6061 I9-88130-0880

Page Item 20 6 27 21 11 22

174 61 2(B) 117(B) 35 216(B)

Part number

Page Item