Sumitomo SH700LHD-5 Hydraulic Excavator Troubleshooting Manual WLST7005TS-00W - PDF DOWNLOAD

Page 22

Trubleshoot Diagnostic Trouble Code Reading Procedure Diagnostic trouble code reading with the trouble indicator monitor

When trouble is not detected This status indicates that the main unit is judged to be operating normally.The status stated by the customer is sometimes normal operation.The customer's complaint should be checked through comparison with a separate main unit that is operating normally.Depending on the situation, however, the problem is sometimes an intermittent one.Before returning the main unit, the complaint should be checked in the status stated by the customer.

If a diagnostic trouble code occurs, a diagnostic trouble code and message will display in the main unit trouble indicator monitor.

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When the diagnostic trouble code is in the memory Accurately follow the specified diagnostic trouble code chart to perform repair.

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1. Reinvestigate the complaint. When a complaint cannot be sufficiently detected or confirmed, it is necessary to reperform diagnosis and recheck the complaint.As stated above in "When the problem is intermittent", it is possible that the complaint is either an intermittent problem or normal operation.

When there is no diagnostic trouble code Select the symptom from diagnosis for each symptom.Complete repair according to the diagnosis procedure.Inspection can also be performed referencing function diagnosis.

When there is no applicable symptom

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2. Perform repair and confirm results. If the cause has been confirmed, perform repair.Confirm that the main unit operates correctly and confirm that the symptoms have been corrected.This includes main unit confirmation tests and other methods under the following conditions for confirming whether a complaint has been resolved. • Perform a test under the status stated by the customer to check the complaint. • When a diagnostic trouble code is diagnosed, recreate the status in which the diagnostic trouble code was set while checking the scan tool data and confirm whether repair has been done.

1. Investigate the complaint in detail. 2. Create the diagnosis plan.

CO US N F E ID O E F N TS TI M AL GL : F O OR BA T L H

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3. Use wiring diagrams and operation principles. In similar cases where the repair history can be obtained, request technical support.This will combine technical knowledge with effective use of useful service information.

When the problem is intermittent

Problems that do not necessarily appear all of the time are referred to as intermittent.Follow the steps below to resolve intermittent problems. 1. Confirm the diagnostic trouble code information and data indication.

2. Evaluate symptoms and conditions stated by the customer.

3. Use a check sheet or another method to check circuits or electrical system component parts.

WST-10-03-006EN

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DTC: 7400 Abnormally High Coolant Temperature (105 ℃ or higher) 7401 Abnormally High Coolant Temperature (110 ℃ or higher) 7402 Abnormally High Coolant Temperature (120 ℃ or higher

1min
page 420

Excessive Black Smoke in Exhaust Gas

3min
pages 452-453

DTC: 1635 5 V Power Supply 5 Voltage Abnormality common rail pressure sensor, EGR position sensor power supply

1min
pages 361-365

DTC: 1634 5 V Power Supply 4 Voltage Abnormality (boost pressure sensor power supply

1min
pages 357-360

DTC: 1633 5 V Power Supply 3 Voltage Abnormality (engine oil pressure power supply

1min
pages 352-356

DTC: 1093 No Pump Pressure Send (2nd stage

1min
pages 283-288

DTC: 1632 5 V Power Supply 2 Voltage Abnormality (atmospheric pressure sensor power supply

1min
pages 348-351

DTC: 0522 Engine Oil Pressure Sensor Abnormality (abnormally low voltage

1min
pages 265-269

DTC: 1625 Main Relay System Abnormality

2min
pages 341-346

DTC: 1095 Pressure Limiter Open

1min
pages 289-295

DTC: 1173 Overheat

1min
pages 308-312

DTC: 1345 G Sensor Out of Phase

1min
pages 339-340

DTC: 1113 Boost Temperature Sensor Abnormality (abnormally high voltage

1min
pages 302-307

DTC: 0182 FT (fuel temperature) Sensor Abnormality (abnormally low voltage

1min
pages 160-165

DTC: 0118 ECT (engine coolant temperature) Sensor Abnormality (abnormally high voltage

2min
pages 153-159

DTC: 0341 G Sensor Abnormality (signal abnormality

1min
pages 245-249

DTC: 0183 FT (fuel temperature) Sensor Abnormality (abnormally high voltage

2min
pages 166-172

DTC: 0336 CKP (crank position) Sensor Abnormality (signal abnormality

2min
pages 234-238

DTC: 0219 Overrun

1min
pages 215-216

DTC: 0193 Common Rail Pressure Sensor Abnormality (abnormally high voltage

1min
pages 179-184

DTC: 0238 Boost Pressure Sensor Abnormality (abnormally high voltage

1min
pages 223-228

DTC: 0117 ECT (engine coolant temperature) Sensor Abnormality (abnormally low voltage

2min
pages 147-152

DTC: 0112 IAT (intake air temperature) Sensor Abnormality (abnormally low voltage

1min
pages 138-141

DTC: 0108 Atmospheric Pressure Sensor Circuit Abnormality (abnormally high voltage

1min
pages 133-137

DTC: 0089 Common Rail Pressure Abnormality (supply pump sending too much pressure

1min
pages 113-116

Abnormality Display

1min
page 103

Screen Display Details

3min
pages 101-102

Engine-side DTC List

28min
pages 92-99

DTC: 0088 Abnormally High Common Rail Pressure (1st stage or 2nd stage

1min
pages 110-112

Trouble Recovery

1min
page 100

Checking the Suction Air System

1min
page 88

Trouble Diagnosis by Service Support

2min
page 79

Sorting Methods Using Noncontact Infrared Thermometer

1min
page 28

Diagnostic Trouble Code Reading Procedure

2min
page 22

Reading Block Diagrams

1min
pages 8-9

Inquiry

1min
pages 18-19

Engine Control Module (ECM

3min
pages 38-39

Abbreviation Table

1min
page 6

Function Inspection List

1min
page 78

Diagnostic Trouble Code Number and Problem

1min
page 5
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