Sumitomo SH700LHD-5 Hydraulic Excavator Troubleshooting Manual WLST7005TS-00W - PDF DOWNLOAD

Page 1

Trubleshoot Introduction This Troubleshooting Manual explains troubleshooting of the engine electronic control fuel injection system (common rail type) and main unit of the hydraulic excavator equipped with 6WG1 type engine. (SH700-5, HS800-5) Extensive use of this manual is useful for performing accurate and quick maintenance procedures.

CO US N F E ID O E F N TS TI M AL GL : F O OR BA T L H

E

IN

TE RN

AL

Sumitomo (S.H.I) Construction Machinery Manufacturing Co.,Ltd Customer Support Dept.

WST-10-00-003EN 1


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DTC: 7400 Abnormally High Coolant Temperature (105 ℃ or higher) 7401 Abnormally High Coolant Temperature (110 ℃ or higher) 7402 Abnormally High Coolant Temperature (120 ℃ or higher

1min
page 420

Excessive Black Smoke in Exhaust Gas

3min
pages 452-453

DTC: 1635 5 V Power Supply 5 Voltage Abnormality common rail pressure sensor, EGR position sensor power supply

1min
pages 361-365

DTC: 1634 5 V Power Supply 4 Voltage Abnormality (boost pressure sensor power supply

1min
pages 357-360

DTC: 1633 5 V Power Supply 3 Voltage Abnormality (engine oil pressure power supply

1min
pages 352-356

DTC: 1093 No Pump Pressure Send (2nd stage

1min
pages 283-288

DTC: 1632 5 V Power Supply 2 Voltage Abnormality (atmospheric pressure sensor power supply

1min
pages 348-351

DTC: 0522 Engine Oil Pressure Sensor Abnormality (abnormally low voltage

1min
pages 265-269

DTC: 1625 Main Relay System Abnormality

2min
pages 341-346

DTC: 1095 Pressure Limiter Open

1min
pages 289-295

DTC: 1173 Overheat

1min
pages 308-312

DTC: 1345 G Sensor Out of Phase

1min
pages 339-340

DTC: 1113 Boost Temperature Sensor Abnormality (abnormally high voltage

1min
pages 302-307

DTC: 0182 FT (fuel temperature) Sensor Abnormality (abnormally low voltage

1min
pages 160-165

DTC: 0118 ECT (engine coolant temperature) Sensor Abnormality (abnormally high voltage

2min
pages 153-159

DTC: 0341 G Sensor Abnormality (signal abnormality

1min
pages 245-249

DTC: 0183 FT (fuel temperature) Sensor Abnormality (abnormally high voltage

2min
pages 166-172

DTC: 0336 CKP (crank position) Sensor Abnormality (signal abnormality

2min
pages 234-238

DTC: 0219 Overrun

1min
pages 215-216

DTC: 0193 Common Rail Pressure Sensor Abnormality (abnormally high voltage

1min
pages 179-184

DTC: 0238 Boost Pressure Sensor Abnormality (abnormally high voltage

1min
pages 223-228

DTC: 0117 ECT (engine coolant temperature) Sensor Abnormality (abnormally low voltage

2min
pages 147-152

DTC: 0112 IAT (intake air temperature) Sensor Abnormality (abnormally low voltage

1min
pages 138-141

DTC: 0108 Atmospheric Pressure Sensor Circuit Abnormality (abnormally high voltage

1min
pages 133-137

DTC: 0089 Common Rail Pressure Abnormality (supply pump sending too much pressure

1min
pages 113-116

Abnormality Display

1min
page 103

Screen Display Details

3min
pages 101-102

Engine-side DTC List

28min
pages 92-99

DTC: 0088 Abnormally High Common Rail Pressure (1st stage or 2nd stage

1min
pages 110-112

Trouble Recovery

1min
page 100

Checking the Suction Air System

1min
page 88

Trouble Diagnosis by Service Support

2min
page 79

Sorting Methods Using Noncontact Infrared Thermometer

1min
page 28

Diagnostic Trouble Code Reading Procedure

2min
page 22

Reading Block Diagrams

1min
pages 8-9

Inquiry

1min
pages 18-19

Engine Control Module (ECM

3min
pages 38-39

Abbreviation Table

1min
page 6

Function Inspection List

1min
page 78

Diagnostic Trouble Code Number and Problem

1min
page 5
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