Contents Contents
SH330-5
Contents About This Shop Manual Safety ............................................................................................................................. 1 Introduction .................................................................................................................... 3
AL
Using Technical Information Symbols...................................................................................................................... 5
TE RN
Precautions for Use
General Preparation for Disassembly ....................................................................... 18 General Cautions for Assembly ................................................................................ 20
General Cautions When Performing Inspections...................................................... 24
IN
Tightening Torque ............................................................................................. 25
Tightening Bolts and Nuts ........................................................................................ 25
E
Retightening Torque Table ........................................................................................ 25
CO US N F E ID O E F N TS TI M AL GL : F O OR BA T L H
Numerical Conversion Table ..................................................................................... 27
Engine Section
Procedures for Replacing Consumable Parts
Engine Oil Replacement............................................................................................. 1 Engine Oil Filter Element Replacement...................................................................... 5 Fuel Filter Replacement ............................................................................................. 6 Charge Fuel Pump Filter Replacement .................................................................... 12 Air Conditioner Belt Replacement ............................................................................ 14 Fan Belt Replacement .............................................................................................. 16
Assembly and Disassembly
Removal and Installation of Engine Hood................................................................. 21 Removal and Installation of Engine Assembly.......................................................... 24 Removal and Installation of Starter Motor ................................................................ 36 Removal and Installation of Alternator...................................................................... 38 Removal and Installation of Supply Pump ................................................................ 40 Removal and Installation of Common Rail................................................................ 49 Removal and Installation of Injector.......................................................................... 51 Removal and Installation of Muffler .......................................................................... 63 Removal and Installation of Turbo Charger .............................................................. 65 Removal and Installation of EGR Cooler and EGR Valve......................................... 69 Removal and Installation of Engine Sensors ............................................................ 73 Removal and Installation of Fuel Cooler................................................................... 75 Removal and Installation of Engine Inter Cooler ...................................................... 76
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SSM-00-00-031EN 1