Contents Contents
SH300-5
Contents About This Shop Manual Safety ............................................................................................................................. 1 Introduction .................................................................................................................... 1
AL
Using Technical Information Symbols...................................................................................................................... 1
TE RN
Precautions for Use
General Preparation for Disassembly ....................................................................... 12 General Cautions for Assembly ................................................................................ 14
General Cautions When Performing Inspections...................................................... 18
IN
Tightening Torque
Tightening Bolts and Nuts .......................................................................................... 1
E
Retightening Torque Table .......................................................................................... 1
CO US N F E ID O E F N TS TI M AL GL : F O OR BA T L H
Numerical Conversion Table
Engine Section
Procedures for Replacing Consumable Parts
Engine Oil Replacement............................................................................................. 1 Engine Oil Filter Element Replacement...................................................................... 4 Fuel Filter Replacement ............................................................................................. 5 Charge Fuel Pump Filter Replacement .................................................................... 11 Air Conditioner Belt Replacement ............................................................................ 13 Fan Belt Replacement .............................................................................................. 16
Assembly and Disassembly
Removal and Installation of Engine Hood................................................................... 1 Removal and Installation of Engine Assembly............................................................ 3 Removal and Installation of Starter Motor ................................................................ 14 Removal and Installation of Alternator...................................................................... 16 Removal and Installation of Supply Pump ................................................................ 18 Removal and Installation of Common Rail................................................................ 28 Removal and Installation of Injector.......................................................................... 31 Removal and Installation of Muffler .......................................................................... 41 Removal and Installation of Turbo Charger .............................................................. 43 Removal and Installation of EGR Cooler and EGR Valve......................................... 47 Removal and Installation of Engine Sensors ............................................................ 49 Removal and Installation of Fuel Cooler................................................................... 50 Removal and Installation of Engine Inter Cooler ...................................................... 51
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LSM-00-00-009EN 1