Strato-Lift MRX-25N Parts Manual - PDF DOWNLOAD

5t rat 0 • Li ft· ;::;:;;;;;::;:;;;;;:; Internationd Cor p.

P'arts Manual

MRX,-25N

~)

) PMV-0699

.

TABLE OF CONTENTS Section 1: Diagrams Figure 1-A

Hydraulic Diagram

Section 2: Drive Chassis Components Figure 2-A Figure 2-B Figure 2-C Figure 2-D Figure 2-E Figure 2-F Figure 2-G Figure 2-H Figure 2-1 Figure 2-J Figure 2-K Figure 2-L Figure 2-M Figure 2-N

,)

Steering Axle Steering linkage Drive Axle Brake Components Battery Box Components Box Ground Control Panel Power Unit Function Manifold Pump and Motor Motor Steering Cylinder Brake Cylinder Cushion Cylinder

Se~tion 3: Boom Components Figure 3-A Figure 3-B Figure 3-C Figure 3-D Figure 3-E Figure 3-F Figure 3-G

Boom Section lift Cylinder Lower Boom Arm Lower Control Arm Compression Arm Upper Boom Arm Upper Control Arm

Section 4: Platform Figure 4-A Figure 4-B Figure 4-C Figure 4-0

Platform Rear Platform Deck Extension Platform Control Box

Section 5: Decals and Placards Location Figure 5-A

)

Decals Location

.

1

Section 1

Hydraulic Diagrams )

)

') i , RIGHT MO'iOR

STEERING CYUND£R S2 •

UFT CYLINDER

Cl

MANIfOLD

)

FITIINGS Index

Part No.

Description

002278

HOSES Qty

2 3

002075

Fitting 1/4 MRO Fating 4-4 F1'X

002076

Fitting 6 F1'X

7

4

002078

rotting 6 CTX

S

002079

6 7

002080

6 9 10

lncIe.

Part No.

Description

1

002103 002200 002101

Hose 3/8.58 19· Hose 1/4. 69 19·

2

Qty

2

3 4

002103

rllting 4-4 CTX

10

5

002105

Hose 1/4. 64 1/4 Ig.

rllting 6-6 VlX

4

6

002315

Hose 3/8 • 65

002065

Fitting 10-3/8 FSOG

5

7

002163

Hose 1/4 X 60 1/2 Ig.

002278

Fitting 1/4 MRO

1

8

012006

Suction Line

002087

rllting 1/16 HP

2

Manifold Return line

F"dting TF 5425 X 6 X 6

9 10

012007

002582

012070

Prenure Une 1

11

012009

Pressure Line 2

11

002316

Fitting 6-6 CTX

12 13

002456

Filter

002459

Fitting 8-8 ft.

14

002513

Fitting

15

002381

rrtting 1/4 HP

16 17

002360 002217

Pipe Nipple 1/4 x I 1/2 Lg.

IS

002086

Fitting 1/4 UMO

Hose 1/4. 55 1/2.19.

Hose 3/8 • 56 Ig.

19.

2 2 1 2

e CTX

Fitting 6 F6X .3

19

002177

Fitting PO 343

2

20

002178

Oust Cap PO- 6-265

21

002115

Pipe Nipple 1/4 x 2 1/2 Lg.

2 I

PROPORTIONAL MRX-2SN HYDRAULIC HOSES AN.D FITTINGS DIAGRAM

-Hydraulic Diagram FROM SERIAL NUMBER 20381

)

Fi 9 u re 1-A

..

\10' "

,

Section 2

)

)

Drive Chassis Components

Qty

Index

Port No.

Description

1

OD3636

Beoring Cup

4

2

003316

Hub Cop

2

3

003220

Solid Rubber Tire

2

4

003317

Beoring Cone

4

5

003315

Greose Seol

2

6

OD313D

Wheel Nut 1/2·-2D

10

7

003311

Cotter Pin

2

8

003313

Siolled Hex Nut 1-14

2

9

003312

Flot Washer 1 1/16 ID x 2 00

2

10

003314

Front Hub

11

001017

Slow Speed Switch

12

003056

Pop Rivet 01/8 x 3/8 Ig.

N/A

003217

Hub Complete

2

.1 2

Steer Axle BEFORE SERIAL NUMBER 20381

~-igure

2-A

,

Index

..

Qty

Part No.

Description

003636 003316 003661

Bearing Cup

4

Hub Cap

2

Solid Rubber Tire

003317

Beoring Cone

2 4

5

003315

Greose Seol

2

6 7

003130 003311

Wheel Nut 1/2-20

10

Cotter Pin

2

6

003313

Slotted Hex Nut 1·- 14

2

9

003312

Flat Washer 1 1/16 10 x 2 00

2

10

003314

Front Hub

2

11

001017

Slow Speed Switch

12

003056

Pop Rivet .01/8 x 3/8 Ig.

N/A

003217

Hub Complete

2 3 4

.I 2

Steer Axle fROM SERIAL NUMBER 20381

Figure 2-A

·" '-'

",-,I

'--J

Index

Qty. (This Figure)

Part No.

Description

004279

Chassis Frame

1

2

004135

Pin ~ 1 1/2 x 8 7/8 Ig.

2

3

004761

Front Spindle

2

4

004278

Tie Rod

5

000145

Brz. Bushing 1 7/8 00 x I I /2 ID x 1 1/2Ig.

6

002003

Steering Cylinder (See Fig. 2-L)

7

003019

Roll Pin

1/4 x 2 1/2 Ig.

2

8

003068

HHCS 3/8-16 x 2 1/2 Ig.

3 2

0

4

9

003071

Set Screw 5/16-18 x 1/2 Ig.

10

003124

HHCS 3/8-16 x 1 1/2Ig.

11

00.3582

stover Lock Nut .3/8-16

4

12

002079

Fitting 4-·4 CTX (Porker)

2

13

002087

Fitting 1/16 HHP (Parker)

11

Steer Linkage BEFORE SERIAl NUMBER 203Bl

Figure 2-8

·"

Index

Part No.

Description

Q~.

(This igure)

1

011633

Chassis frame

2

004135

Pin

J

011644

front Spindle

4

011638

Tie Rod

5

000145

Brz. Bushing 1 7/8 00 x I I /2 10 x 1 1/2Ig.

6

002503

Steering Cylinder (See Fig. 2-L)

7

003019

Roll Pin

1/4 x 2 1/2 Ig.

2

16

1

1 1/2 x 8 7/8 Ig.

0

2

2

4 1

8

003068

HHCS 3/8-16 x 2 1/2 Ig.

3

9

003071

Set Screw 5/16-18 x 1/2 Ig.

2

10

003124

HHCS 3/8-16 x 1 1/2 Ig.

1

11

003582

Stover Lock Nut 3/8-16

4

12

002079

Filling 4-4 CTX (Parker)

2

13

002087

Fitting 1/16 HHP (Porker)

14

003310

Complete Spindle ASsy.

2

11

Steer Linkage FROM SERIAl NUt.tBER 20381

Figure 2--8

~ ..

Qty. (lhis Figure)

Index

Part No.

Description

1 2 3 4

000716 002006 003014 003033 003048 003054 003220 003068 004428 002080 002085

Pin Brake Holder

5

6 7 8 9

10 11

2

Drive Motor Rear Hub Wheel Bolt 1/2-20 x 1 Ig.

10

Lock Nut 7/16-20

B

Cotter Pin

flI 1/8

2 2 2

x 2 Ig.

Solid Rubber Tire Slotted Hex Nut 3/4-16 Brake Hub

Fitting 6-6 VTX (Parker)

4

Fitting 10-3/8 F50G (Parker)

4

4

Drive Axle BEFORE SERIAL NUMBER 203Bl

Figure 2---C

Index

@

2

6

Port No.

Description

Qly. (This Figure)

000716

Pin Broke Holder

1

2

002006

Drive Motor

2

3

003014

Rear Hub

4

003033

Wheel Bolt 1/2-20 x 1 Ig.

10

5

003048

lock Nut 7/16-20

8

6

003054

Cotter Pin

7

003661

Solid Rubber Tire

2

8

003068

Slotted Hex Nut 3/4-16

2

9

004428

Broke Hub

10

002080

Fitting 6-6 VTX (Porker)

4

11

002085

Filling 10-3/8 F50G (Porker)

4

¢ 1/8 x 2 Ig.

2

® Drive Axle FROM SERIAl NUMBER 20381

Figure 2-C

..

Index

QP;'igure)

(This

Description

004431

Broke Actuator

004429

Pin Broke

3

010160

Broke Pusher

4

002266

Broke Cylinder (See Figure 2-M)

5

003067

HHCS 3/8-16 x 2 Ig.

6

003085

Flat Washer 3/8

5

7

003206

Compression Spring.

2

8

003207

HHCS 1/2-13 x 7 Ig.

1

9

003208

Jam Nut 1/2-13

2

10

003230

Extension Spring

11

003582

Stover Lock Nut 3/8-16

4

12

003591

Nylon Washer 3/8

3

13

003612

Grease Fitting

1

14

002079

Fitting CTX 4-4 {Porker}

2

002087

filling 1/16 HHP {Porker}

2

®

Port No.

1

• Drill and top 1/16 NPT •• Drill fIl 3/64 thru

Automatic Brake BEFORE SERIAL NUMBER 20381

Figure 2-D

.. ;

/1

':---/"

Index

Q~.

(This igure)

Description

004431

Brake Actuator

004429

Pin Brake

3

010160

Brake Pusher

4

002266

Brake Cylinder (See Figure 2 -M)

5

003067

HHCS 3/8-16 x 2 Ig.

6

003085

flat Washer 3/8

5

7

003206

Compression Spring.

2

8

003207

HHCS 1/2-13 x 7 Ig.

1

9

003208

Jam Nut 1/2-13

2

2

@)

ParI No.

I

10

003230

Extension Spring

11

003582

Stover Lock Nul 3/8-16

4

12

003591

Nylon Washer 3/8

3

13

003612

Grease fitting

14

002079

fitting CTX 4-4 (Parker)

002087

Filling 1/16 HHP (Parker)

2

• Drill and tap 1/16 NPT .. Orill III 3/64 thru

Aulomalic Brake FROM SERIAL NUMBER 20381

Figure 2-D

\~

PorI No.

Description

004431

Broke Actuator

2

004429

Pin Broke

3

010160

Broke Pusher

4

002266

Broke Cylinder (See Figure 2 "'M)

5 7

003067 HHCS 3/8-16 x 2 Ig. 003085 . F10l Washer 3/8 003206 Compression Spring.

8

003207

HHCS 1/2-13 x 6 3/4 (Cut To Size)

6

(jQ)

Oty. (This Figure)

Index

1

5 2

9

003360

Stover lock Nut 1/2 -13

10

003230

Extension Spring

11

003582

Slover Lock Nul 3/8-16

4

12

003591

Nylon Washer 3/8

3

003612

Grease Filling

002079

Filling CTX 4-4 (Porker)

002087

Filling 1/16 HHP (Porker)

2

• Drill and lap 1/1 G NPT •• Drill ¢ 3/64 lhru

Automatic Brake FROM SERIAL NUMBER 20891

Figure 2-D

• <

Index

Port No.

To solenoid (p/n 001008)

Qly. (This Figure)

Description

004417

Bollery Hold Down Brockel

2

004422

Battery 8o~ Lid

3

001001

6V DC Battery

4

4

001051

lug Nut

8

5

001052

BaHery Coble 6 3/8 Ig.

3

6

003016

Lid Latch

7

003056

Pop Rivet

8

003243

Stripes Decal

9

003656 MRN-25 Logo Decal

1

1

4

2

fIl

1/8 x 3/8 Ig.

8

10

003738

Rubber Strip 3/16xl 1/2X27 LG.

3

11

003420

HHCS 1/4-20 x 9 1/2 Ig.

2

12

003665

Serial Number Plate

13

001094

Battery Coble 48 19.

14

001059

Bollery Coble 51 Ig.

0

To motor's

IlNeg. tI

14

8

12 10

Battery Box BEFORE SERIAL NU!.48ER 20381

Figure 2-E

..~

Index

Port No.

1

1

004417

Battery Hold Down Brocket

2

0005j8

Ballery

3

001001

6V DC Battery

4

4

001051

Lug Nut

8

5

001052

Battery Cable 6 3/8 Ig.

j

6

003016

Lid Latch

2

7

003056

Pop Rivet 9) 1/8 x 3/8 Ig.

8

8

003693

Stripes Decal

9

003708 MRX-25N Logo Decal

10

003738

Rubber Strip 3/16xl 1/2X27 LG.

.3

11

003420

HHCS 1/4-20 x 9 1/7 Ig.

2

12

003665

Serio I Number Plate

U

001094

Bollery Coble 48 Ig.

14

001059

Battery Coble 51 Ig.

Bo~

To solenoid (p/n 001094)

Q~.

(This igure)

Description

lid

1

4

To molor's "Neg." 14

Battery Box FROM SERIAL NUMBER 20361

Figure 2-E

'-'-/

Port No.

2

004423

Charger Box Lid

3

001063

Wire Tie

4

001238

Charger

5

001168

Tilt Level Sensor

6

002002

Cushion Cylinder (See Figure 2-N)

7

002079

Fitting 4-4 CTX (Parker)

8

002081

Fitting 4 -4 VTX (Parker)

9

002087

Fitting 1/16 HHP {Parker}

2

10

003016

lid Latch

2

N/A

CUSHION CYLINDER INSTIILLATON

Qty. (This Figure)

Index

Description Power Unit (See Figure 2-H)

1 2

.0

11

003056

Pop Rivet

12

003089

Battery Coulion Decal

1/8 x 3/8 Ig.

13

003091

Emergency Down Oecal

14

003159

Iludraulic Reservoir Decol

15

003243

Stripes Decal

16

003214

MRN-25 Logo Decal

17

003609

1/4-20

4

8

• Orill and tap 1/16 NPT •• Drill ¢ 3/64 thru

13

Components Box BEFORE SERIAL NUMBER 20381

Figure 2-F

,--,/

Part No.

2

000538

Chorger Box Lid

3

001238

Charger

N/A

CD 10

Qty. (This figure)

Index

Description Power Unit (See Figure 2-H)

4

001168

Tilt Level Sensor

5

003016

Lid Lalch

6

003056

Pop Rivel

7

003159

Hydraulic Reservoir Decal

:1

0

1/8 x 3/8 Ig.

4

8

003693L

Siripes Decol

1

9

003708

MRN-25 Logo Decal

1

10

003609

Stover Lock Nut 1/4-20

8

Components Box BEFORE SERIAL NUMBER 20361

Figure 2-F

Index

20

8

,oce'0 TO Bit

-------

Q~.

Port No.

Description

011428

Hydraulic Tonk

(This

2

011533

Mounling Plate

3

011601

Pressure Line

4

003609

Stover Lock Nut 1/4-20

5

011602

Manifold Relurn Line

6

011600

Suction Une

7

001137

4HP Motor (See Figure 2-K)

8

002476

Manifold Assembly (See Figure 2-1)

igure)

2

9

002447

Pump (See Figure 2-J)

10

002074

Fitting 1/4 MMS (Porker)

2

11

002075

Fitting 4-4 FTX (Porker)

2

12

002076

Filting 6 FTX (Porker)

2

13

002078

Filling 6 ClX (Porker)

4

14

002079

Fitting 4- 4 CIX (Porker)

4

15

002081

Fitting 4-4 VTX (Porker)

1

16

002066

Filling 1/4 MMO (Porker)

3

17

002136

Pipe Nipple 1/4 x 3 Ig.

16

002159

Pipe Nipple 1/4 x 2 Ig.

19

002177

Fitting PO 343 (Porker)

20

002178

Dust Cop

21

002181

Tonk Cop

22

002361

Fitting 1/4 HP (Parker)

23

002456

Filter

2

3

24

002459

Fitting 8-8 FTX (Porker)

25

003086

Lock Washer 3/8

2

26

003418

HHCS 3/8-16 x 3/4 Ig.

2

---~

I

-------Power Unit FROM SERIAL NUMBER 20381

Figure 2-H

.t.....

JJ'

,. ....... ...,

HOSE COHNfC'bON CHAAr

P ••

mm

.....

~0fJl

.....

~

t>UNi>IR

nlNC'"

_..... .

W1 YOloa

un

AE\UAN

........,

....../1-

l l '~ .....

NO"',

i OR"_ ,.. ,"".PI 1lfI1LL'

~

-- ::----

FROM SERIAL NUMBER

I)OJ10)

002113

HOSE t/4 X 10 lIZ LO.

00210r

HOSt 1/4 X 1$ 1/2 Le.

... ......

002,).16

,•

aGIIGI

UN

....

J/tl/l'

BY

DAlE

REV.

OESCRIPTION

BY

DAlE

HOst 1/11 6t to. . itO$(

I .XUlD.

HOSt I

".$5' 'c.

HHCS 3/8-16 X 3/4 lO.

003088

lOCK WAStiER 3/8

3'

003609

STOVER LOCk NUT 1/.-20

~~

002582

RnlNG Tf sus X 6 X 6

32

002513

FlnlNO 8 CIX

31

002459

RnlNG 8-8rne

30

002458

21_ FILTER TF-0510-0

29

00Z361

FmlNO 1/. liP

28

002388

LOAD HO\.OIHO VAlVE

27

002380

F1TlINO

28

002318

nnlNO 8-8 CIX

25

002181

MIE FILLER DREATIIER CAP

••

002178

OUST CAP PD-B-285

23

002177

nnlNO PO J4l

22

002217

PIPE NlPPL[ 1/' X I 1/2 lG.

21

002"5

PIPE NIPPLE 1/4 X 2 1/2 lG.

20

002087

nnlNG 1/16

18

002081

nnlNC 1/. MMO

a rex

.0tP

18

002085

RnlNG 10-3/8 r6DO

17

002278

RnlNG 1/' MRO

II

0020"

flmNC 4-4 VJX

002060

RlTINC 8-6 vnc

002079

"

RlTINO .-. CTX

13

002078

12

00207.

RlTIOO seTX ,",INO & nx

"10

002075

nnlNC 4-4 me

00207.

nnlNC 1/4 MUS

002590

2 STAQE HVDHAIlUC PUMP/PROP. VEAT.

a

002541

mORO-NII MNltrOlO ASSEMBlY

7

001237

LE[SON • liP ELECTRIC MOlaR

6

012008

PRESSURE LINE 2

A

5

012070

PRESSURE liNE I

A

012007

IWIirOLO RETURN UNE

012008

SUClION UNE

012033

POWER UNIT MOUN!ING PIAIE

01'U8

HYORAULIC TANK 3.5 QAllONS

P/H.

0 ..

MRX-25N

"1/'.

DESCRIPIiON

a, to.

""

IRit~

REV.

IC

LIFT I

002103

~

3/." ntRU

US[ IltoS POllAtE1C HYMAUue SUUM' ON AllllnuDS

1/.,

tfOSE JJI X as to.

IIOS£ WI x to LO. MOSE3IX5llLG•

L A

OQJ.)II

003.124

P/H SIIlR'.NCJ CYUNOlR

.

HOSE

VI

3.

..

I

C.

....,

otSCR.IION

HOSE: I ., X It I/f LO.

lII·

15

II

...... oo210!

"-

• •

R£\URN

""" 01

Nt

......-OYEII

ItIGHl'MI[[l UOIOR

I

51 S•

• IltR 10 lD1

-::tr

-

=~

stUR 10

CORP.

1/&.000.rta

07/21/9B

PAlIf DlSCRl'1lOH

A

Il[l

"

I'f} Qly

I

L----

~

I ~ ,1 1 I

~

.

t I --~

Indel<

Part No.

(This FIgure)

Description

1

002476-01

Manifold

2

002476-02

Dump Valve

1

3

002476-03

Lift Valve

4

002476-04

Down Valve

1

5

002476-05

Drive/Steering Valve

2

6

002476-06

Check Valvo

7

002476-07

Shutlle Valve

1

6

002476-08

Pressure Relief Valve

2

2

9

002476-09

Pressure Relief Valve

10

002476-10

20 VDC Down Valve Coil

11

002476-11

20 VDC Coil

6

-

Hydro-AirFunction Manifold

BEFORE SERIAL NUMBER 20381

Figure 2-1

... ~

@~e~ "

ITFM

PIN.

151

?A 76 01

RV7

?5~1

IIVI

'~jI11

PART DESClllPIiON

.{)J .

()?

SHUIH.E VAL Vf SlEElllNG PRESSURE Rf.LlEf VALVE SY5lfM PHrSSlJIlt IUUH VIII.Ve

ur.V?

?4/G W>

IJlIlf.GIIONAI. CONTllOJ. VIlIVI: (SIID/ING)

IJCVI

74/6 O!i

DlIlrC 1I0NAI CONlfWI. VAI.VE (DRIVE)

7Al6 OJ

SOl.[NOIO VALVE (urI)

PVI

2541-01

PROPORTIONAL VAI.VE

CO2

25A 1-05

DRIVE COlJNTEHBAlANCE VALVE

SVI

------ ·_·_-_·_-------_·-----1

---.-.-..... -----.-. ---------------·----1 CBl

2541-04

DRIVE COUNTERBALANCE VALVE

56

~476-11

un SOLENOID

55.

7476-11

LEFT STEER SOLENOID

54

2476-11

RIGHT STEER SOLENOID

~4

REVERSE DRIVE SOLENOID

3S

76- II

----.--- - - - - - - - - - - - - - - - - - 1 S2

2~ 76-1

51

2541 .- 10

I

rORWARD DRIVE SOLENOID PROPORTIONAl/DUMP SOLENOID

FROM SERIAL NUMBER 20361

StralD-lift l1iemational Fig: 2 -I Manifold Layout

Index

Port No.

1

001237

4HP Motor (See Fig. 2-K)

2

002018

Coupling (Seriols #6920-7139)

Description

aty

(This Figure) 1

002447-06 Coupling (From Serial # 7140) 3

002318

4

002447

Pump

5

002447-01

Gasket

6

002447-02 Seol

7

002447-03 Volve-2W/2P N.O.

Fitting 6-6 CTX (Porker)

8

002447-·04 24VDC Coil

9

002447-05 Check Valve

10

002475

Fitting 8-8 CCTX (Parker)

11

003599

Lock Washer 5/16

4

12

003507

HHCS 5/16-18 x 3/4 Ig. Grode 5

4

9

•

I

4

Pump and Motor BEFORE SERIAL NUMBER 20381

JSB Pump/Leeson Motor

Figure 2-J

'--.-"

'0

ITEM NO.

PART NO.

DESCRIPTION

QTY

001237

4 HP ELECTRIC MOTOR

2

00/318

FITTING 6-6 CTX

.3

002582

FITTING TF 5425 6-6

4

002085

FITTING 10-3/8 F50G

5

002513

FITTING 8 CTX

6

002447-06

COUPLING

7

002447-01

GASKET

8

002590

JBS TWO STAGE PUMP

9

003599

LOCKWASHER S/16

4

10

003507

HHCS 5/16-18 LG. GR.S

4

FROM SERIAL NUMBER 20381

~.

PUMP AND MOTOR J8S PUMP/LESSON MOTOR

FIGURE 2-J

Index

Port No.

1

001237-01

Description bly Brush on d Spring Assem

2

001237-02

Brush Clip

Qty Rear Endbell

4 4

o;,o"em

th . warranty VqdlDur e that does br 9 the m olor willcee hes

Th~ only ,ep,o;,c R~';,g; ng 'he ':;,,;"eni

Servic~

lerms ff ct warranty tiS & Dep tion near not e e -Lift Par S repair loco Call electric motor repair. for name 0 you for warran ly

strat~

Terminal Bolt Assembly

Bolt

Frome and magnet assembly

Wdrning

»>

Shim Brush Cover Insulator

Brush Cover

Bearing

Brush Holder and Plale Assembly Armature and shaft assembly

'IHP Motor Bearing

Hole Plug

Front Endbell _ _ _ _ _ _ _ _ _ _ _ _ _ _ __

Part No. 001237

Figure

----

\~

Index Description

·*

*

1

Cylinder Sorrel

2

Rod

3

Lock Nut

4

Piston

5

Cylinder Head

6

Wear Ring

7

Piston Seal

8

O-Ring

9

Rod Seal

• 10

O-Ring

• 11

O-Ring

• 12

Backup Ring

• 13 14

Rod Wiper Retaining Ring

Included in the seol kit (port no. 002012).

Part No. 002003 TRX-13 before s.n. 9410 KRX-20 before s.n. 9400 SRX-20 before 9540 MRX-25 before s.n.

MRX-25N N/A MRX-25GP before s.n. 9370

Part No. 002503 from s.n. 9410 from s.n. 9400 from 9540 from s.n. from s.n. 9150 from s.n. 9370

Steering Cylinder See Chart For Part No.

Figure 2-L

Index Description Cylinder Barret 2

Rod

3

lock Nul

4

Piston

5

Cylinder Heod

6

Wear Ring

7

Piston Seat

•

8

a-Ring

•

9

Rod Seot

• to

a-Ring

• 11

a-Ring

• 12

Backup Ring

• 13 14

Rod Wiper Retaining Ring

• Included in the seal kit (port no. 002012).

Brake Cylinder Part No. : 002266

Fig'ure 2-M

oty

Index

Port No.

Description

1

002044

Cushion Cylinder Spring

Note:

2

2

Piston

1

3

Wear Ring

2

4

Piston Seal

5

O-Ring

6

Gland Weldment

7

O-Ring

8

Backup Ring

9

Retaining Ring

* Included

in Seal Kit. Port No. : 002002--01

BEfORE SERIAL NUMBER 20361

Cushion Cylinder Part No. : 002002

Figure 2-N

(

sJuauodwoo - woos·

-.

c

Index

Port No.

Description

o~.

(This igure)

004756

Lower Ooom Arm (See Figure 3-C)

2

004757

Lower Control Arm (See Figure 3-D)

3

004754

Boom Head

4

004758

Upper Boom Arm (See Figure 3-1'")

5

004759

Upper Control Arm (See Figure 3-G)

6

004760

Compression Arm (See Figure 3-E)

7

002264

LIft Cylinder (See Figure 3-8)

8

004268

Pin ~ 1 1/2 x 9 3/8 Ig.

9

004420

Pin ~ 1 1/2 x 7 3/8 Ig.

10

010193

Pin 11) 1 1/7. x 67/8 Ig.

1

11

010397

Pin 11) 1 1/2 x 10 1/2 Ig.

2

12

010410

Pin 11) 1 1/2 x 123/4 Ig.

13

010412

Pin 9) 1 1/4 x 8 U/16 Ig.

14

010414

Pin 9) 1 1/2 xiI J/4Ig.

15

010416

Pin

16

000339

Tbg. 3/4 00 x 3/B 10 x 1 1/8Ig.

17

000457

Tbg. 3/4 00 x J/8 10 x 3/16 Ig.

18

003068

HHCS 3/8-16 x 2 1/2 Ig.

19

003124

HHCS 3/B-16 x 1 1/2 Ig.

20

003341

SHCS 3/8-16 x 2 1/4 Ig.

2

21

003342

SHCS 3/8-16 x 2 1/2 Ig.

7

22

0035B2

Stover Lock Nut 3/B-16

11

23

003322

Sheorproof Pin

9J

4

I 1/4 x 11 Ig.

9J

5/16 x 3 1/2Ig.

Boom Section

Before Serial No. 8350

Figure 3-A

II(12@) Index

~

Port No.

Description

Qty. (This Figure)

004756

Lower Boom Arm (See rigure 3-C)

2

004757

Lower Control Arm (See Figure 3-D)

3

004754

Boom Head

4

004758

Upper 800m Arm (See Figure 3-F)

5 6 7 8 9 10 11

004759 004760

Compression Arm (See Figure 3-E)

002264 011741 011740 010193 010398

Lift Cylinder (See Figure 3-B)

12

010410

Pin

13 14 15 16 17

Round Bar

18

010413 010415 010417 003341 003342 003582

19

003322

Sheorproo( Pin ¢ 5/16 x 3 1/2Ig.

Upper Control Arm (See Figure 3-G)

Round Bar Round Bar

0 1 1/2 0 1 1/2

x 9 5/8 Ig. x 8 1/2 Ig.

0 1 1/2 x 6 7/8 Ig. Round Bar 0 1 1/2 x 10 1/2

Pin

Ig.

2

¢ 1 1/2 x 123/4 Ig.

Round 80r Round Bar

0 1 1/4 0 1 1/2 0 1 1/4

x 8 13/16 Ig. x 11 3/4 Ig. x 11 Ig.

SHCS 3/8,,·16 x 2 1/4 Ig.

4 1 2

SHeS 3/8·-16 x :1 1/2 Ig.

9

Stover Lock Nul 3/8-16

11

/

~

/

Boom Section

From Serial No. 8350

Figure 3-A

) \",-,

,

Index

Port No.

Description

Q~.

(This Igure)

000775

Brz. Bushing 1 5/800 x 1 1/4 10 x 1 3/4 Ig.

2

002004

Flow Control Valve

3

002078

Fitting 6 CTX (Porker)

4

002075

Fitting 4-4 FTX (Porker)

5

002084

Fitting 1/4 CR (Porker)

6

N/A

Cylinder Oorrel

7

N/A

Rod Assembly

8

N/A

Lock Nut

9

N/A

Piston

10

N/A

Cylinder Head

11

N/A

Wear Ring

12

N/A

Piston Seal

• 13

N/A

O-Ring

• 14

N/A

Rod Seal

• 15 16

N/A

O-Ring

N/A

Retaining Ring

• 17

N/A

Rod Wiper

• 18

N/A

Bock Up Ring

• 19

N/A

Bock Up Ring

N/A

O-Ring

4

• Included in the seal kit (port no. 002011)

BEFORE SEIAL NUMBER 20811 Lift Cylinder Part No. : 002264

Figure 3-8

Index

Part No.

Description

m)'.

(This Figure)

1

000775

Brz. Bushing 1 5/8 00 x 1 1/4 ID x 1 3/4Ig.

4

2

002078

Fitting 6 CTX (Parker)

:1

3

N/A

Cylinder Barrel Rod Assembly

4

N/A

5

N/A

Lock Nut

6

N/A

Piston

7

N/A

Cylinder Head

8

N/A

Wear Ring

9

N/A

Piston Seal

* 10

N/A

O-Ring

• 11

N/A

Rod Seal

• 12 13

N/A

O-Ring

N/A

Retaining Ring

*14

N/A

Rod Wiper

* 15

N/A

Back Up Ring

*

N/A

Bock Up Ring

N/A

O-Ring

16

• 17

• Included in the seal kit (port no. 002' 23

FROM SERIAL NUMBER 20811 Lift Cylinder Part No. : 002264

Figure 3-8

Index

Port No.

Description

000776

Brz. Bushing 1 7/8 00 x i i /2 ID x 3 Lg.

4

2

000777

Tbg. 1 3/400 x 18 Ga. x 15/16 Lg.

2

3

003101

Plug

2

Qty

Lower Boom Arm Part No. : 004756

~-igure

3-C

J

.~.

Index

Part No.

Description

000776

Brz. Bushing 1 7/8 00 x I I /2 10 x 3 19.

2

000777

Tbg. 1 3/4 00 )( 18 Go. x 15/16 Lg.

3

003101

Plug

.

Qly

2

Lower Control Arm Part No. : 004757

Figure 3-D

,

Index

Part No.

Description

000146

Brz. Bushing 1 7/8 00 x I I /2 10

Qty l(

2 19.

4

Compression Arm Port No. : 004760

Figure 3-E

.

0·

'( I I

Index

Port No.

Description

000146

Brz. Bushing 1 7/8 00 x I I /2 10 x 2 Lg.

Qty 4

2

000778

Tbg. 1 3/4 00 x 18 Go. x 2 15/16 Lg.

2

3

003101

Plug

2

Upper 800m Arm Port No. : 004758

Figure 3-F

.",-,.

Index

Port No.. Description 000146 Brz. Bushing 1 7/8 00 x I I /2 10 x 2 Lg.

Qty

4

2

000159

Tbg. 1 3/400 x 18 Go.)( 17/8 Lg.

3

000778

Tbg. 1 3/400 x 18 Go. x 2 15/16 Lg.

2

4

003101

Plug

2

Upper Control Arm Part No. : 004759

Figure 3-G

co

(

WJoj,Jeld

(

)

Qty. (This Figure)

Index

Part No.

1

N/A

Rear Platform (See Figure 4-B)

1

2

N/A

Front Platform (See Figure 4-C)

1

3

N/A

Control Box (See Figure 4-0)

1

4

004796

Pitman Arm

1

5

004925

Idler Arm

1

6

010321

Tbg. 3/4 00 x 3/8 10 x 1 Ig.

1

7

010186

Platform Stop Bracket

2

8

011413

Slider

3

9

003064

HHCS 1/4-20 x 1/2 Ig.

4

10

003067

HHCS 3/8-16 x 2 Ig.

1

11

003068

HHCS 3/8-16 x 2 1/2 Ig.

3

12

003084

Flat Washer 1/4

3

13

003085

Flat Washer 3/8

6

14

003124

HHCS 3/8-16 x 1 1/2 Ig.

1

15

003131

HHCS 3/8-16 x 1 3/4 Ig.

1

16

003290

HHCS 1/4-20 x 2 Ig.

3

17

003297

Snap Bushing

3

18

003582

Stover Lock Nut 3/8-16

6

19

003583

Extension Spring

3

20

003590

Nylon Washer 1/4

3

21

003591

Nylon Washer 3/8

3

22

003594

Red Grip

3

23

003609

Stover Lock Nut 1/4-20

7

Description

Platform B.O.M.

BEFORE SERIAL NUMBER 8700

I

-) .

Fi 9 u re 4-A

·0

VIEW "A"

Platform

Before Serial No. 8 700

Figure 4-A

)

)

Qty. (This Figure)

Index

Part No.

1

N/A

Rear Platform (See Figure 4-B)

1

2

N/A

Front Platform (See Figure 4-C)

1

3

N/A

Control Box (See Figure 4-D)

1

4

004796

Pitman Arm

1

5

004925

Idler Arm

1

6

010317

Tbg. 3/4 OD x 3/8 10 x 1 1/4 Ig.

1

7

010186

Platform Stop Bracket

2

8

011413

Slider

3

9

003064

HHCS 1/4-20 x 1/2 Ig.

4

10

003067

HHCS 3/8-16 x 2 Ig.

1

11

003342

HHCS 3/8-16 x 2 1/2 Ig.

3

12

003084

Flat Washer 1/4

3

13

003085

Flat Washer 3/8

6

14

003124

HHCS 3/8-16 x 1 1/2 Ig.

1

15

003086

HHCS 3/8-16 x 2 1/2 Ig.

1

16

003341

HHCS 1/4-20 x 2 1/4 Ig.

3

17

003297

Snap Bushing

3

18

003582

Stover Lock Nut 3/8-16

6

19

003583

Extension Spring

3

20

003590

Nylon Washer 1/4

3

21

003591

Nylon Washer 3/8

3

22

003594

Red Grip

3

23

003609

Stover Lock Nut 1/4-20

7

o

Description

Platform

B.O.M.

FROM SERIAL NUMBER 8700

,

.. -

)

"

.

Fi 9 u re 4-A

n~ ~~ 12

VIEW "A"

From Serial No. 8700

Figure 4-A

I)

Qty. (This Figure)

Index

Part No.

Description

1

004788

Rear Platform

1

2

011736

Roiler

4

5

011402

Crank Arm

2

6

011403

Follower Arm

5

7

011436

Rear Left Side Bottom Rail

1

8

011440

Rear Right Side Bottom Rail

1

9

011443

Rear Top Rail

1

10

011471

Pear Side Kick Plate

2

11

011472

Rear Side Kick Plate Addition

12

011473

Rear Kick Plate

1

13

011553

Follower Arm

2

14

003381

Strato-Lift Logo Decal

2

15

003061

FHMS 1/4-20 x 1 1/4 Ig.

12

16

003064

HHCS 1/4-20 x 1/2 Ig.

2

17

003198

HHCS 1/4-20 x 1 3/4 Ig.

18

003219

Cap Plug

6

19

003228

Thread Cutting Screw 1/4-20 x 1 1/4 Ig.

3

20

003236

Eye Bolt 5/16-18 x 2 Ig.

2

21

003237

Chain

1

22

003238

Lap Link

2

23

003239

Chain Snap

1

24

003243

Large Stripes Decal

4

25

003226

Plywood Floor

1

26

003290

HHCS 1/4-20'x 2 Ig.

27

003584

Pipe Insulation 1 7/8 ID x

28

003607

Nylon Shoulder Washer

29

003608

Nylon Shoulder Washer

30

003609

Stover Lock Nut 1/4 - 20

31

003610

Stover Lock Nut 5/16-18

3 4

)

·2

25

16

.0 .0

3/ L

wall x 22 Ig.

1

1/4

32

5/16

4 55

2

Rear Platform/B.O.M. Before Serial No. 8700 .. -

) = - -----_... _._--.

Fi 9 u re 4-8 -'--~-'"-"~----,....,....,...-,-.--.

- - . - .- . - .-_._--_.._._--"..--

25

\

')

27

9

V

I 18

I

)

-m ..

-~\ ~

arYl )

View

View "S"

28

•

29

)

Qty. (This Figure)

Index

Part No.

Description

1

011612

Rear Platform

1

2

011736

Roller

4

3

011783

Gravity Bar

1

4

012024

Front Left Side Kick Plate

1

4A

012025

Front Right Side Kick Plate

1

5

011402

Crank Arm

3

6

011403

Follower Arm

10

7

011627

Rear Left Side Bottom Rail

1

8

011440

Rear Right Side Bottom Rail

1

9

011629

Rear Top Roil Assy.

1

10

012022

Rear Left Side Kick Plate Addition

1

11

012023

Rear Right Side Kick Plate Addition

1

12

012026

Rear Kick plate

1

14

003692

Strato-Lift Logo Decal

2

15

003061

FHMS 1/4-20 x 1 1/4 Ig.

12

16

003064

HHCS 1/4-20 x 1/2Ig.

2

17

003651

HHCS 1/4-20 x 1 5/8 19.

18

003219

Cap Plug

6

19

003228

Thread Cutting Screw 1/4-20 x 1 1/4Ig.

3

24

003696L

L:eft Rear Kick Plate Decal

2

24A

003696R

Right Rear Kick Plate Decal

2

25

003681

Plywood Floor

1

26

003650

HHCS 1/4-20 x 1 7/8 19.

27

003584

Pipe Insulation 1 7/8 ID x 3/4 wall x 22 Ig.

28

011805

Rd. Tubing 1/2 0.0. x .120 Wall x 1 5/16 Ig.

16

30

003609

Stover Lock Nut 1/4-20

57

27

16 1

Rear Platform/B.O.M.

From Serial No. 8700

)

Fig u re 4-8

-)

\

i

25

)

'l t.O

)

..,"Ti 0 3

;:0

C

(J)

0

"")

(D

:::!.

0

~

~

I

OJ -....J

CD

CD

z

0 0

(])

""'

-0

0" ~

0

3""'

~, View "A"

)

)

Qty. (This Figure)

Index

Part No.

Description

1

004787

Front Platform

1

2

010296

Front Side Kick Plate

2

3

010295

Front Kick Plate

1

4

010297

Platform Step

1

5

010167

Lock Pin

1

6

010829

PVC Pipe 1 1/2 x sch 40 x 12 Ig.

1

7

011402

Crank Arm

1

8

011403

Follower Arm

3

9

011430

Front Top Rail

1

10

011441

Front Bottom Rail

1

11

001011

Foot Switch

1

12

003045

Lock Nut #10-32

2

13

003061

FHMS 1/4-20 x 1 1/4Ig.

6

14

003070

RHCS #10-32 x 1 1/4Ig.

2

15

003085

Flat Washer 3/8

1

1.6

001063

Wire Tie

2

17

003219

Cap Plug

6

18

003254

1000 Lbs. Capacity Decal

1

19

003226

Plywood Floor

1

20

003295

Cotter Pin 1/8 x 3/4 Ig.

1

21

003290

HHCS 1/4-20 x 2 Ig.

22

003292

Compression Spring

1

23

003301

Warning Placard Decal

1

24

003302

Small Stripes Decal

3

.25

003417

Cop

2

26

003419

Flat Washer # 10

2

27

003607

Nylon Shoulder Washer

28

003609

Stover Lock Nut 1/4-20

12

0

16

1/4

17

Deck Extension BEFORE SERIAL NUMBER 20381

B.O.M.

)L...--_ _ _ _ _ _ _ _ _ _ _ _

F.ig u re 4-C

. 1 . . - -_ _ _ _ _---'

)

.3

'1 1O C

--,

(])

.)

View "8"

~

I

n

* Decals are shown 180' reversed around vertical axis

r

)

Qty. (This Figure)

Index

Part No.

Description

< I

011622

Front Platform

1

2

012024

Front Left Side Kick Plate

1

2A

012025

Front Right Side Kick Plate

1

3

012029

Front Kick Plate

1

4

011642

Platform Step

1

5

010167

Lock Pin

1

6

003694

Manual Tube Assy With Cops

1

7

011402

Crank Arm

1

8

011403

Follower Arm

3

9

011630

Front Top Rail

1

10

011438

Front Bottom Left Rail

1

lOA

011437

Front Bottom Right Rail

1

11

001011

Foot Switch

1

12

003045

Lock Nut #10-32

2

13

003061

FHMS 1/4-20 x 1 1/4 Ig.

6

14

003070

RHGS # 10-32 x 1 1/4 Ig.

2

15

003085

Flat Washer 3/8

1

16

001063

Wire Tie

2

17

003219

Cop Plug

6

18

003253

750 Lbs. Capacity Decol

1

19

003681

Plywood Floor

1

20

003295

Cotter Pin 1/8 x 3/4 Ig.

1

21

003063

HHCS 1/4-20 x 1 1/2 Ig.

12

22

003292

Compression Spring

1

23

003301

Warning Placard Decal

1

24

003696L

Left Side Kick Plate Decal

1

24A

003696R

Right Side Kick Plate Decal

1

25

Cap

2

26.

00369401 003419

Flat Washer # 10

2

27

003609

Stover Lock Nut 1/4-20

17

28

003691

Front Kick Plate Decal

1

29

011805

Rd. Tubing 1/2 0.0 x .120 Wall x 1 5/16 Ig.

8

Deck Extension

FROM SERIAL NUMBER 20381

)

Fi_g u re 4-C

..

@

7}---_---1

)

3

2

'1 _.

W

:0

C

P1

,

)

CD

a

;;:: til

:0

:;:

r

z

c:

~

I

n ---------_._"_._"

."

;;:: CD P1

:0 r-:J

a

'"~

0

(1)

n

;;;-

fTi

x

View "8"

~

..,

(1)

View "A"

Ul

0 ::J

*

Decals are shown 180' reversed around verticol axis

0Index

Port No.

Description

000070

Control Box

Qty

2

010241

Brocket

.3

001004

Coble Clomp

1

4

001010

Switch Boot

5

5

00101.3

Momentary /Momentnry Switch

3

6

001015

On/Off Switch

7

001016

On/On Switch

8

001189

Buzzer

9

001214

Light Indicator

10

00.3040

Control Box Decal

11

003064

HHCS 1/4-20 x 1/2 Ig.

12

003072

HHCS Self Topped #6-32 x 1/2 Ig.

4

13

003084

Flat Washer 1/4

2

14

003601

Flat Washer #6

4

15

003605

RHCS #4-40 x I Ig.

2

16

003606

Hex Nut # 4 - 40R

2

17

003609

Stover Lock Nut 1/4-20

2

2

3

Lower Part

Upper Control Box BEFORE SERIAL NUMBER Upper Part

Figure 4-0

..~

~

Index

17

CD (0 ...-~

18

CD

...-~

Port No.

Description

012004

Control Box

J

2

012005

Brocket

.3

001004

Coble Clomp

4

001010

Switch Bool

5

001261

Off /Momenlory On ObI. Pole Switch

6

001262

Travel/Uft Scl~clor Switch

7

001189

Buzzer

Ught Indicator

Qly

2

8

001214

9

00.3690

Control Box Decol

10

00.3064

HHCS 1/4-20 x 1/2 Ig.

11

003072

HHCS Self Topped 06·-32

12

003084

Flat Washer 1/4

4

13

003601

Flot Wosher #6

4

2

x 1/2 Ig.

8

14

003605

RHCS #4-40 x 1 Ig.

2

15

003606

Hex Nut #4-·40R

2

16

003609

Stover lock Nut 1/4 - 20

2

17

003069

RHCS #10--32 X 3/4 Lg.

2

18

001252

Joystick Control

7

FROM SERIAL NUMBER 20361

U

er Control Box

Fi ure 4-0

(

UO!JBOOl SpJBOBld PUB SIB:»aQ

(

~ ...

5

9

10

®

9

MRX -- 25N Decals Location

BEFORE SERIAL NUMBER 20381

Figure 5-A

,

~

\'

\

I MRX--25N Decals Location FROM SERIAL NUMBER 20381

Figure 5-A