STILL STED forklift FU-X Electrical and hydraulic schematic Manual - PDF DOWNLOAD

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STILL

Electrical and hydraulic schematic views STILL ELECTRONIC DOCUMENTATION SYSTEM

FU-X FU-X-

CE first in intralogistics 1321 45478026001 EN - 04/2016

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tables are valid from serial number: F21321C00001.

tables replace "Ver. 05" tables because of the introduction of the optional PLS (on and off keypad).

The tables replace "Ver. 06 / 07 / 08" tables due to the introduction of the holding door microswitch (UPA), the Fleet Manager 4x (TDU) and the heated seat (UPA). Schematic views introduced.

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III

a

...... ..................................

IV

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-1

.

Blue Orange

Red Yellow Grey

-2

RD YE

Violet

GY

GN

VT

Green

OG BN

BU

White

Brown

BK

WH

Black

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.

Yellow Grey

-4

YE

Violet Red

GY

GN

VT RD

Green

OG

BN

Brown

BK

White Blue Orange

WH BU

Electronic drive control Electrical steering control e-ABS control Electrical steering terminal block Traction motor encoder Traction motor thermal sensor Fuse (10 A) Fuse (5 A) Safety fuse (1 A) Traction fuse (250 A) Pump fuse (125 A)

Black

A1 A2 A4 A6 1B1 1B2 F1 F4 F5 1F1 2F1

3F1 9F1 9F3 G1 K1 K2 2K1 3K1 9K1 L4 1M1

Electrical steering fuse 30 A Fan fuse 5 A Safety fuse 8 A Battery General contactor contact Drive contactor contact Pump contactor contact Electrical drive relay contact Fan relay contact Snubber AC drive motor

2M1 3M1 9M1 6P2 9P1 S1 7S1 7S3 X1 X2 X3

DC pump motor Electrical drive motor reducer Fan Traction system console Data terminal Key Emergency stop button Control panel closure micro (OPT) Battery plug/socket 35-pin AMP-SEAL connector MTA 8-way fuse holder

X4 X5 X7 X11 1X1 1X3 3X2 6X2 9X1 9X2

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BLACK 10-pin SAAB connector BLUE 10-pin SAAB connector GREY 10-pin SAAB connector 14-pin Molex connector 4-pin AMP-JPT connector Grey 2-pin SAAB connector 3M1 power cables 4-pin Molex connector Wittrin connector for micro-relay 2-pin PF AMP-Seal connector

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YE

Yellow Grey

-6

RD

Red

GY

GN VT

Green Violet

OG BN

BU

Blue Orange

Brown

BK

WH

White

Electronic drive control Pushbutton e-ABS control Fork arms lift stop micro switch Fuse (5 A) Horn Lift contactor coil

Black

A1 A3 A4 2B2 4F1 4H1 2K1

L5 L6 6P1 6P4 3R2 2Y2 V3

Snubber Snubber I.B.S. + hour meter Steering position indicator (OPT) Steering potentiometer Fork lowering solenoid valve Recycling diode

X2 X3 X4 X7 X9 X11 2X1

35-way AMP-SEAL connector MTA 8-way fuse holder BLACK 10-pin SAAB connector GREY 10-pin SAAB connector 18-pin Molex Micro-Fit connector 14-pin Molex connector 4-pin ITT CANNON connector

2X2 3X3 6X1 6X4

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DIN 43650 connector 4-pin MOLEX connector 8-way Molex connector Faston contacts

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.

YE

Yellow Grey

-8

RD

Red

GY

GN VT

Green Violet

OG BN

BU

Blue Orange

Brown

BK

WH

White

Electronic drive control Joystick commands e-ABS control Fork arms lift stop micro switch Fuse (5 A) Horn Lift contactor coil

Black

A1 A3 A4 2B2 4F1 4H1 2K1

L5 L6 6P1 6P4 3R2 2Y2 V3

Snubber Snubber I.B.S. + hour meter Steering position indicator (OPT) Steering potentiometer Fork lowering solenoid valve Recycling diode

X2 X3 X4 X7 X9 X11 2X1

35-way AMP-SEAL connector MTA 8-way fuse holder BLACK 10-pin SAAB connector GREY 10-pin SAAB connector 18-pin Molex Micro-Fit connector 14-pin Molex connector 4-pin ITT CANNON connector

2X2 3X3 6X1 6X4

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DIN 43650 connector 4-pin Molex connector 8-way Molex connector Faston contacts

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Red Yellow Grey

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RD YE

Violet

GY

GN

VT

Green

OG BN

BU

Blue Orange

Brown

BK

WH

White

Electronic drive control e-ABS control Reverse gear warning buzzer Remote drive control coil Remote drive control coil

Black

A1 A4 4H2 K1 K2

7K1 9K1 L7 1S8 7S4

Interlock relay contact Fan activation relay coil Snubber Load pressure switch Seat microswitch

Y1 X2 V2 X4 X5

Electromagnetic brake 35-way AMP-SEAL connector Recycling diode BLACK 10-pin SAAB connector BLUE 10-pin SAAB connector

X11 1X2 7X2 7X3 9X1

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14-pin Molex connector Black 2-way SAAB connector Wittrin connector for micro-relay Black 6-way DEUTSCH DT connector Wittrin connector for micro-relay

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RD

YE

Red

Yellow Grey

-12

GN VT

Green Violet

GY

OG

BN

Brown

BU

Blue Orange

BK

WH

White

Electrical steering control Diagnostics LED Electrical drive relay coil Interlock relay coil

Black

A2 4H3 3K1 7K1

6P3 3R3 7S2 X3

Electrical steering control console Drive wheel potentiometer Dead man's switch pedal MTA 8-way fuse holder

X5 3X1 3X4 6X3

BLUE 10-pin SAAB connector 25-way AMP connector 4-way DEUTSCH connector Black 4-way SAAB connector

7X1 7X2

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Black 4-pin AMP JPT connector Wittrin connector for micro-relay

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YE

Red

Yellow Grey

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RD

Violet

GY

GN

VT

Green

OG BN

BU

Blue Orange

Brown

BK

WH

White

20 A safety fuse Bimetal switch 20 A safety fuse Bimetal switch Heater fan activation relay

Black

9F3 9F4 9F5 9F6 9K2

9K3 9M4 9M5 9M6 9R2

Heater fan activation relay Heater fan Heater fan Heater fan Heating resistance

9R3 9R4 9R6 9X5 9X6

Heating resistance Heating resistance Heating resistance BK 2-pin ITT CANNON connector BK 2-pin ITT CANNON connector

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YE

Yellow Grey

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RD

Red

GY

GN VT

Green Violet

OG BN

BU

Blue Orange

Brown

BK

WH

White

Fleet Manager C lter

Black

S4 Z1

X12 X13

3-way Fastin-Faston p.m. block Black 4-pin ITT CANNON connector

S5 X14

Programmable security lock 3-way Fastin-Faston p.m. block

X21

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Black 4-pin ITT CANNON SURE-SEAL connector

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YE

Yellow Grey

GY

GN

VT RD

Violet Red

OG BN

Green

Brown

BK

WH BU

White Blue Orange

Standard LC lter LC lter -30 ° version DC-DC CONVERTER 24-12 or 24-24

Black

A10 A11 A12

X1 X2 X10

3-pin Binder connector 3-pin Binder connector Black 2-pin SAAB connector

Z1-X7 X100 X101

Black 2-pin SAAB connector (AUX OPT) 3 A 3+1-pin Harting HAN connector Screw terminal block

Faston contact with shunt Switch key contact

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X102 S1:1

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YE

Yellow Grey

GY

GN

VT RD

Violet Red

OG BN

Green

Brown

BK

WH BU

White Blue Orange

The contacts of the connectors X4A, X4B, X7A, X7B, 7X3A, 7X3B not shown are connected pin to pin order to create a bypass.

TDU Crash Detector Antenna GSM module 7-pin AMP circular diagnostic connector

Black

S100 6B1 W1 W2 6X7

(1*)

6X12 6X13 6X15 6X16 6X17 6X18 X100 X101

Woodhead Molex connector Woodhead Molex connector Antenna connector Micro Timer 2 14-way connector Woodhead Molex connector Woodhead Molex connector Molex Mini- t 12-way connector Saab 6-way connector

K3 K3 S1:2 S1:2 R1 9X3 X4A X4B

Key relay coil Key relay contact Key male Faston Key female Faston CANBUS termination resistor Relay connector Black 10-pin female Saab connector Black 10-pin male Saab connector

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X7A Grey 10-pin female Saab connector X7B Grey 10-pin male Saab connector 7X3A Black 6-pin female Deutsch DT connector 7X3B Black 6-pin male Deutsch DT connector V10-13 Diode

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a

BU

OG

BN

GN

Blue Orange

Brown

Green

-22

BK WH

Heated seat Holding door Insert in position 9K1 / 9X1:3 (sheet 2, position 9D) Insert cable BN 1X1 disconnected from 9X1:3 (sheet 2, position 9D) into X20

Black White

(1*) (2*) (3*) (4*) 9E1

(6*)

(5*)

Connect the positive battery on terminal on K1:++ general contactor contact (sheet 2, position 4A) Connect to terminal W1 (battery negative) of the electrical steering terminal block A5 (sheet 2, position 3E) Seat heater with switch

9F7 9K4 7S5 7X1A 7X1B 7X3

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Yellow Grey

Violet Red GY

YE

VT RD

Seat heater 4-A fuse Seat heater relay Door microswitch Male black 4-pin AMP JPT connector Female black 4-pin AMP JPT connector Black 6-way Deutsch DT connector

9X7 9X8 X20 +B -B

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1-way MTA fuse holder Micro relay Wittrin connector 1-pin AMP Fastin-Faston connector M8 eyelet terminal M6 eyelet terminal

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ON OFF

2Y2

TRUTH TABLE

Fork lifting

Forks descent Fork lifting

(*1)

OFF ON

PUMP MOTOR

(*2)

Ascent

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STILL GmbH 45478026001 EN 04/2016