STILL STED forklift EXU-H EXU-H-18 EXU-H-20 Electric pallet truck with diagrams schematic Manual

....

STILL

Circuit diagrams Electric pallet truck with auxiliary lift

EXU-H EXU-H-18 EXU-H-20

(€ 0161 0162 1183 1185 11528013851 EN-09/2019

first in intralogistics

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a

II

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-2

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Main lift overload pressure sensor (39)

125-A power circuit fuse (14-15) 7.5-A control circuit fuse (38)

Battery (9)

Horn (33-34)

7B9

1F1 1F3

G1

4H1

.

Raised forks sensor (79) Lift potentiometer (57 60)

2B3 2B4

11528013851 [EN]

Designations

Accelerator potentiometer (51 56) Traction motor rev sensor (88 92) Motor temperature sensor (73) Tiller foot detection sensor (63-70)

1B1 1B2 1B6 1B7

Electric circuit diagram colours

Travel, lift, horn interface control (29 62) Traction and initial lift output module (13-30) Traction and initial lift controller (37 92)

A1 1A1 1A1' Hour meter, battery limiter indicator (71 74) Switch key (38-40) Safety reverser switch (48) Creep speed slow speed switch (44-45) Initial lowering button (37) Initial lift button (39) Main lift button (40) Main lowering button (42) Top cut-off switch (39)

6P4 S1 1S3 1S10 2S6 2S7 2S8 2S9 2S10

X1 X1'

Battery male connector (9) Control circuit battery male connector (4, 6)

Horn button (33)

Traction motor (21-23) Pump motor (28-30)

1M1 2M1

4S1

Line contact switch (14-15, 47, 48, 50)

1K0

Tiller foot setting connector (64 70)

Brake (53) Lowering solenoid valve (60) Initial lift solenoid valve (65)

Y1 2Y2 2Y4

7X9

Connector for electromagnetic brake, speed, temperature (52-54, 72, 88-94) Control circuit opening connector (39)

Display connector (72 76) Diagnostic socket connector (78 83)

Lowering solenoid valve connector (60) Lifting solenoid valve connector (main lift/initial lift) (61 64)

Traction/lift controller connector (37-91) Tiller/plate interface connector (31-58) Technical compartment/mast link connector (80) Control module connector (31-58)

7X6

6X2 6X7

2X9 2X36

1X1 1X3 1X7 X20

X6

Code WH BU GY YE BN BK OG PK RD GN VT

Z2

2Y5

Colour White Blue Grey Yellow Brown Black Orange Pink Red Green Violet

Interference suppression diode (36)

Main lift solenoid valve (61)

-3

-4

11528013851 [EN]

Main lift overload pressure sensor (36)

125-A power circuit fuse (11) 7.5-A control circuit fuse (34)

Battery (7)

Automatic on/off/lifting/lowering indicator light (65) Horn (30) Automatic movement horn (60)

7B9

1F1 1F3

G1

H4 4H1 4H2

.

Raised forks sensor (62) Lift potentiometer (50-55) Fork height at 0.20 m detector (83-87) Load detector no. 1 (73-77) Load detector no. 2 (78-82)

2B3 2B4 2B11 2B12 2B13

11528013851 [EN]

Designations

Accelerator potentiometer (43-48) Traction motor rev sensor (89-93) Motor temperature sensor (60) Tiller foot detection sensor (54-59)

1B1 1B2 1B4 1B7

Electric circuit diagram colours

Travel, lift, horn interface control (26-57) Traction and initial lift output module (10-27) Traction and initial lift controller (33-92)

A1 1A1 1A1' Line contact switch (11,42) Traction motor (18-21) Lifting motor (26) Hour meter, battery limiter indicator (71,76) Cold store resistor (option) (27) Switch key (34) Automatic on/off/lifting/lowering (66) Safety reverser switch (41) Automatic lifting/lowering selector (69) Initial lowering button (33) Initial lift button (35) Main lift button (36) Main lowering button (38) Initial lift raised forks cut-off switch (35) Horn button (30) Control circuit opening control (34)

1K0 1M1 2M1 6P4 R1CF S1 S4 1S3 2S4 2S6 2S7 2S8 2S9 2S10 4S1 7S5

Display connector (72-75) Diagnostic socket connector (78-82)

6X2 6X7

7X9

7X6

Connector for electromagnetic brake, speed, temperature (46,47,90-93) Control circuit opening connector (34,36)

Side full lift connector (74-82) Lowering solenoid valve connector (52) Lifting solenoid valve connector (main lift/initial lift) (55-59)

2X6 2X9 2X36

1X7

1X3

Traction/lift controller connector (34,40,42,43,45,46,48,50,53,55,57,60,62,63) (67,70,72,75,80,92) Tiller/plate interface connector (28,35,37,40,42,42,43,45,46,48,50,53,54) Technical compartment/mast link connector (63-87)

Battery male connector (7) Control circuit battery male connector (2,4) Tiller foot setting connector (55,59) Control module connector (28,35,37,42,43,45,46,48,5 1,53,54)

1X1

X1 X1' X6 X20

Colour White Blue Grey Yellow Brown Black Orange Pink Red Green Violet

Interference suppression diode (32)

Z2

Code WH BU GY YE BN BK OG PK RD GN VT

Brake (49) Lowering solenoid valve (52) Initial lift solenoid valve (58) Main lift solenoid valve (55)

Y1 2Y2 2Y4 2Y5

-5

-6

CAN H CAN L

CAN H CAN L

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On-board battery charger green LED (121) On-board battery charger red LED (122)

Line contact switch (106)

6H1 6H3

1K0

.

Battery (97) On-board battery charger (99-102)

G1 G2

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Designations

125-A power circuit fuse (106) 7.5-A control circuit fuse (110-126)

1F1 1F3

Electric circuit diagram colours

Traction and initial lift controller (105-121, 125-141)

1A1

Battery connector (97) Control circuit battery connector (93-95) Traction and lift controller connector (118-123, 138141) 6X2/6X2-A Combined indicator/harness link connector (118123, 138-141) 6X5 LFM Go connector (145-150)

Switch key (110,129) LFM Go (145-150) TDU (172-178) Charger hood safety switch (110)

S1 S2 S5 1S8 X1 X1' 1X1

Combined indicator (118-123, 138-143)

6P4

Diagnostic socket connector (113-116, 131-137) Charger LED connector (121-122)

Code WH BU GY YE

Colour White Blue Grey Yellow

Truck Data Unit Global System for Mobile Communications (secondgeneration digital standard for mobile telephones) WLAN Wireless Local Area Network

TDU GSM

6X7 6X8

BN BK OG PK RD GN VT

Brown Black Orange Pink Red Green Violet

-7

-8

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On-board battery charger green LED (226) On-board battery charger red LED (227)

6H1 6H3

.

Battery (198) On-board battery charger (200-203)

G1 G2

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Designations

125-A power circuit fuse (207) 7.5-A control circuit fuse (211)

1F1 1F3

Electric circuit diagram colours

Traction and initial lift controller (206-226)

1A1

Switch key (212) LFM Go (230-235) Charger hood safety switch (211) Battery male connector (198)

X1

Combined indicator (223-228)

6P4 S1 S2 1S8

Line contact switch (207)

1K0

Code WH

Colour White

X1' Control circuit battery male connector (194-196) 1X1 Traction and lift controller connector (210-225) 6X2/6X2-A Combined indicator/harness link connector (222228) 6X7 Diagnostic socket connector (217-221) 6X8 Charger LED connector (225-228)

BU GY YE BN BK OG PK RD GN VT

Blue Grey Yellow Brown Black Orange Pink Red Green Violet

-9

2

-10

1

L-

3 4

1X1

S1

5

:13 RD 1.5²

BN ( 1 ) 1.5²

RD ( 1 ) 1.5²

BN 1.5²

1F3

RD ( 44 ) 1.5²

WH 1.5²

RD ( 13 )

RD ( 2 ) 1²

6

:2

:1

:batt

7

:batt

:2

7,5 A

:1

RD ( 21 )

8

:21

:2

RD ( 631 )

9

10

RD ( 30 )

RD ( 703 )

11

:30

12 13

1A1

6X7

RD ( 703 )

14

:3

L-

15

BK ( 704 )

:4

16

WH ( 701 )

17

:1 BN ( 702 )

18

:2

19

3

20

6X2

RD ( 602 )

21

:27

:4

:2

RD ( 602 )

22 23

:42

:3

6P4

CAN H

BN ( 42 )

24

BK ( 601 )

:2

CAN L

:3

WH ( 27 )

BN ( 42 )

:4

WH ( 27 )

6X2-A

WH ( 27 )

BN ( 42 )

BK ( 601 )

6X2-A

WH ( 27 )

BN ( 42 )

6X2

CAN H CAN L

BK ( 601 )

:1

:1

25 26 27 28 29

6X16

30

BK ( 633 )

:3

6X16

31

WH ( 643 )

RD ( 638 )

32

:13

33

RD ( 631 )

:4

:14

:1

CAN L

S5

6X12

CAN H

BN ( 644 )

34 35

:1

:11

36

:2

:12

6B1

WH ( 642 )

:8

BK ( 654 )

BN ( 641 )

CAN H CAN L

CAN H CAN L

37

BU ( 653 )

38

:3

39

40 41 42

L-

43

1X1

S1

44

:13

1F3

45

RD ( 44 ) 1.5²

RD 1.5²

BN ( 1 ) 1.5²

RD ( 1 ) 1.5²

WH 1.5²

RD ( 13 )

RD ( 2 ) 1²

BN 1.5²

46

:2

:1

:batt

:batt

:2

:1

7,5 A

47

RD ( 21 )

:21

:2

48

RD ( 631 )

49

50

RD ( 30 )

RD ( 703 )

:30

51 52

6X7 :3

54

1A1

53

RD ( 703 )

BK ( 704 )

L-

55

:4

56

WH ( 701 )

:1

57

BN ( 702 )

58

:2

59

60

6X2

6X2-A

WH ( 27 )

6X2-A

WH ( 27 )

:27

:4

:4

61

CAN H

RD ( 602 )

:2

62

4

CAN L

RD ( 602 )

:42

:3

:3

6P4

BN ( 42 )

:2

WH ( 27 )

WH ( 27 )

BN ( 42 )

63

BK ( 601 )

6X2

BN ( 42 )

BN ( 42 )

BK ( 601 )

BK ( 601 )

64

:1

:1

65 BN ( 651 )

67

:1 WH ( 652 )

68

:2

69

BU ( 663 )

70

W2

:3

6X16

11528013851 [EN]

66

6X14

CAN H CAN L

BK ( 664 )

71

BK ( 633 )

:4

72

:3

6X16

73 74

W1

:13

:1

CAN L

S5

6X12

CAN H

BN ( 644 )

RD ( 638 )

RD ( 631 )

75

:4

:14

:1

76 77

WH ( 642 )

78

CAN L :12

6B1

:2

CAN H :11

:1

BN ( 641 )

CAN H

:8

6X15

WH ( 643 )

BK ( 654 )

CAN L

79

BU ( 653 )

:3

80 81

.

1A1 6B1 1F3 6P4 S1 S5

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Traction/lift controller (4-23, 43-63) Impact sensor (32-40, 74-81) 7.5-A control circuit fuse (6, 45) Display (20-25, 59-64) Switch key (6, 45) Access control (TDU key/card) (28-37, 69-78)

1X1 Traction/lift controller connector (4-22, 44-62) 6X2/6X2-A Indicator/harness link connector (21-24, 60-63) 6X7 Diagnostic socket connector (13-18, 53-57) 6X12 Impact sensor connector (33-37, 74-78) 6X14 GSM WLan connector (66-71) 6X15 Antenna connector (74) 6X16 TDU connector (30-36, 71-77) W1 Antenna (74) W2 GSM WLan unit (66-75) Code BK WH BU OG BN GN VT

Colour Black White Blue Orange Brown Green Violet

RD YE GY

Red Yellow Grey

-11

2

-12

1

S11

3

4

5

X33

X33

X1

6

7

:4

:4

:1

8

Rt

9

G1

:2

:5

:5

: L-

:-

24V

:+

: L+

BK 1.5²

25²

:+

:2

:1

:-

1A1

:+

25²

5

S1

:13

BK ( 69 ) 2.5²

BK ( 601 )

1X1 :2

:1

:BAT.

:BAT.

:2

L-

:21

:2

:30

6X7

1A1

X34

L-

:4

:3

:1

:1

:2

:2

Rt

:27

:42

6X2

6X2

6P4 :3

:4

:2

:1

0V

24 V

X100

: L-

: L+

:3

:4

R1K

35²

35²

H13

:2

:4

7S13

Bu

BN ( 242 )

:1

WH ( 27 ) BK ( 1 ) 1.5²

Gy BK ( 6 )

S11

RD ( 3 ) 1.5²

:4

:2

S8

X1

X33

X33

X1

:1

:1

:3

:2

:4

G1

Rt

:2

:4

:5

:1

: L-

:-

24 V

:+

: L+

25²

6

1F1 1K0

:+

:-

1A1

:+

:2

:1

S1

1F3

WH 1.5²

BN ( 42 )

WH ( 27 )

:13

:1

:BAT.

:BAT.

:2

BK ( 69 ) 2.5²

BK ( 601 )

1X1 :2

:1 7,5 A

L-

:21

:2

RD ( 30 )

BK ( 1 ) 1.5²

RD ( 30 )

:30

6X7

1A1

X34

L-

:4

:3

:1

:1

:2

:2

Rt

:27

:42

6X2

6X2

6P4 :3

:4

:2

:1

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10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115

:2

BK 1.5²

BN 1.5²

25²

1F1 1K0 Gy 0.75²

1F3 7,5 A

Bk 0.75²

:1

RD ( 21 )

X1

:1

BN

CAN L

WH ( 27 ) WH ( 227 )

Bu

25² 25²

WH 1.5²

BK 1.5²

RD ( 602 ) CAN H WH ( 604 )

CAN L BK ( 601 )

BN ( 603 )

BN ( 42 ) BN ( 142 ) CAN L

BN 1.5²

BN ( 42 )

RD ( 2 ) 1.5²

WH

BK 1.5²

CAN H

BK 1.5²

RD ( 2 ) 1.5²

WH ( 27 )

RD ( 21 )

25²

35²

35²

25²

RD ( 703 )

BN ( 1 ) 1.5² RD ( 44 ) 1.5² RD ( 13 )

WH ( 701 )

BK ( 704 ) WH ( 124 )

BN ( 702 ) BN ( 134 )

BN ( 42 ) BN ( 242 ) BN ( 142 ) BN ( 42 ) CAN L

WH ( 127 ) WH ( 27 ) CAN H

Bu 0.75² RD BK

WH ( 27 ) WH ( 227 )

RD ( 602 ) CAN H WH ( 604 )

Bk WH ( 127 ) BK ( 4 ) 1.5² BK ( 2 ) 1.5²

35² 35² 25²

CAN H BK 1.5²

RD ( 703 )

BN ( 1 ) 1.5² RD ( 44 ) 1.5² RD ( 13 )

WH ( 701 ) BK ( 704 )

WH ( 124 )

BN ( 702 ) BN ( 134 )

BN ( 42 ) BN ( 242 ) BN ( 142 ) BN ( 42 ) CAN L

WH ( 127 ) WH ( 27 ) CAN H

CAN L BK ( 601 ) BN ( 603 )

Battery (1-16, 67-81)

Charger socket presence indicator light (65)

G1

H13

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125-A power circuit fuse (25, 86) 7.5-A control circuit fuse (30, 91)

1F1 1F3

.

Traction and lift controller (24-48, 85-108)

1A1

Display (49-54, 110-115) 1 K 2-W resistor for charger presence indicator light (65) Switch key (30, 91) Truck CAN cut-off switch on charger socket presence (70-72) Battery start-up (4, 69)

6P4 R1K S1 S8 S11

Line contact switch (25, 86)

1K0

Traction controller connector (29-47, 90-108)

1X1 Display/bundling link connector (50-53, 111-114) Diagnostic socket connector (38-43, 99-103)

Battery male connector (7-14, 72-80) Lithium-ion battery connector (7-14, 72-80) Lithium-ion charger CAN connector (41-43, 102-104) Charger socket (60)

X1 X33 X34 X100

6X2 6X7

1F3 supply cut-off switch on charger socket presence (63-65)

7S13 Code BK WH BU OG BN GN VT RD YE GY

Colour Black White Blue Orange Brown Green Violet Red Yellow Grey

-13

-14

11528013851 [EN]

.

Electric circuit diagram colours

7S13

11528013851 [EN]

Designations

Charger socket presence indicator light (388) 1K 2-W resistor for charger socket presence indicator light (388) Truck CAN cut-off switch on charger socket presence (393-395) 1F3 supply cut-off switch on charger socket presence (393-395)

H13 R1K

S8

Battery start up (340 ; 392) Lithium-ion battery connector (342-347, 395-399)

S11 X33

Charger socket (385) Traction and lift controller (356-375, 405-424) 125-A power circuit fuse (357 ; 406) 7.5-A control circuit fuse (361 ; 410) Battery (338-350, 389-402) Line contact switch (357 ; 406) Combined indicator (377-380, 425-429)

X100 1A1 1F1 1F3 G1 1K0 6P4

6X7 7X9

X1 1X1 6X2

S1 7S5 Battery male connector (342-348, 395-399) Traction controller connector (360-375- 409-424) Combined indicator/harness link connector (377-379, 426-429) Diagnostic socket connector (368-372, 416-420) Connector for the control circuit opening control (361 ; 409)

Switch key (361-363, 409-411) Control circuit opening control (361 ; 409)

Code BK WH BU OG BN GN VT RD YE GY

Colour Black White Blue Orange Brown Green Violet Red Yellow Grey

-15

-16

S11

58 59

60

X1

X33

61

CAN H

WH

WH ( 27 )

:1

:1

:4

:4

0V

X33

BK 1.5²

X1

BK 1.5²

62

Rt

63

G1

CAN L

BN

BN ( 42 )

64

:2

:2

65 BK 1.5²

WH 1.5²

66 :5

:5

67 68

25²

35²

35²

25²

: L-

:-

:+

69

24 V

: L+

70 71 72

L

1.5²

73

G2

PE

1.5²

74

N

1.5²

75 76 77 78 79

1K0

80 81

:-

25²

:+

:2

:1

:+

1A1

25²

1F1

25²

82

L-

83 84

1X1

WH 1.5²

RD ( 13 )

85

:13

S1 BN 1.5²

BU

BN

RD

1S8

RD ( 44 ) 1.5²

BU

BN 1.5²

1F3

RD ( 2 ) 1²

86 :2

:batt

:2

:1

7,5A

87

RD ( 21 )

88

:21

:2

89

90

RD ( 30 )

RD ( 703 )

91

:30

92

6X7

93

RD ( 703 )

94

1A1

:3 :4

95

6X7:4

BK ( 704 )

L-

BK ( 704 )

96

WH ( 701 )

:1

97 BN ( 702 )

98

:2

99

100 101 102

BN ( 603 )

RD ( 602 )

6P4

:27 :42

6X8

103

CAN H

:2

:3

WH ( 604 )

CAN L

:4

WH ( 227 )

BN ( 242 )

6X2

WH ( 127 )

BN ( 142 )

6X2

WH ( 27 )

CAN H

BN ( 42 )

CAN L

RD

:1

:1

104

6H1

BK ( 601 )

105

6H3

BK

106

:2

X34

107

BN ( 134 )

:2

108 WH ( 124 )

109

:1

110

BN ( 42 )

111 WH ( 27 )

112 113 114 115

11528013851 [EN]

Lithium-ion battery (55-70) On-board charger (71-75)

On-board charger green LED (103) On-board charger red LED (105)

G1 G2

6H1 6H3

11528013851 [EN]

125-A power circuit fuse (80) 7.5-A control circuit fuse (86)

1F1 1F3

.

Traction controller (79-103)

1A1

Switch key (85) Battery start-up (58) On-board charger safety switch (86)

S1 S11 1S8 Battery socket (61-68) CAN connector of the battery (61-68) CAN connector of the on-board charger (107-109)

Display (100-106)

6P4

X1 X33 X34

Line contact switch (80)

1K0 Traction controller connector (84-102)

Code WH BU

Colour White Blue

6X2/6X2-A Display/bundling link connector (100-103) 6X7 Diagnostic socket connector (93-97) 6X8 Charger LED connector (103-105)

1X1

GY YE BN BK OG PK RD GN VT

Grey Yellow Brown Black Orange Pink Red Green Violet

-17

-18

11528013851 [EN]

a

2Y2 2Y4 2Y5 1

11528013851 [EN]

Proportional lowering solenoid valve Initial lift circuit selection solenoid valve Main lift (mast) circuit selection solenoid valve 50 initial lift cylinder

2 3 4 5

37 main lift cylinder Circuit selection hydraulic block (main lift or initial lift) 2M1 pump motor (24 V - 1.2 kW) Pump

6 7 8 9

Non-return valve 300- lter Proportional lowering solenoid valve 2Y2 Pressure cut-off (set at 215 bar)

10 11

Breather plug Flow limiter

-19

-20

11528013851 [EN]

a

11528013851 [EN]

-1

-2

11528013851 [EN]

Main lift overload pressure sensor (39)

125-A power circuit fuse (14-15) 7.5-A control circuit fuse (38)

Battery (9)

Horn (33-34)

7B9

1F1 1F3

G1

4H1

.

Raised forks sensor (79) Lift potentiometer (57 60)

2B3 2B4

11528013851 [EN]

Designations

Accelerator potentiometer (51 56) Traction motor rev sensor (88 92) Motor temperature sensor (73) Tiller foot detection sensor (63-70)

1B1 1B2 1B6 1B7

Electric circuit diagram colours

Travel, lift, horn interface control (29 62) Traction and initial lift output module (13-30) Traction and initial lift controller (37 92)

A1 1A1 1A1' Hour meter, battery limiter indicator (71 74) Switch key (38-40) Safety reverser switch (48) Creep speed slow speed switch (44-45) Initial lowering button (37) Initial lift button (39) Main lift button (40) Main lowering button (42) Top cut-off switch (39)

6P4 S1 1S3 1S10 2S6 2S7 2S8 2S9 2S10

X1 X1'

Battery male connector (9) Control circuit battery male connector (4, 6)

Horn button (33)

Traction motor (21-23) Pump motor (28-30)

1M1 2M1

4S1

Line contact switch (14-15, 47, 48, 50)

1K0

Tiller foot setting connector (64 70)

Brake (53) Lowering solenoid valve (60) Initial lift solenoid valve (65)

Y1 2Y2 2Y4

7X9

Connector for electromagnetic brake, speed, temperature (52-54, 72, 88-94) Control circuit opening connector (39)

Display connector (72 76) Diagnostic socket connector (78 83)

Lowering solenoid valve connector (60) Lifting solenoid valve connector (main lift/initial lift) (61 64)

Traction/lift controller connector (37-91) Tiller/plate interface connector (31-58) Technical compartment/mast link connector (80) Control module connector (31-58)

7X6

6X2 6X7

2X9 2X36

1X1 1X3 1X7 X20

X6

Code WH BU GY YE BN BK OG PK RD GN VT

Z2

2Y5

Colour White Blue Grey Yellow Brown Black Orange Pink Red Green Violet

Interference suppression diode (36)

Main lift solenoid valve (61)

-3

-4

11528013851 [EN]

Main lift overload pressure sensor (36)

125-A power circuit fuse (11) 7.5-A control circuit fuse (34)

Battery (7)

Automatic on/off/lifting/lowering indicator light (65) Horn (30) Automatic movement horn (60)

7B9

1F1 1F3

G1

H4 4H1 4H2

.

Raised forks sensor (62) Lift potentiometer (50-55) Fork height at 0.20 m detector (83-87) Load detector no. 1 (73-77) Load detector no. 2 (78-82)

2B3 2B4 2B11 2B12 2B13

11528013851 [EN]

Designations

Accelerator potentiometer (43-48) Traction motor rev sensor (89-93) Motor temperature sensor (60) Tiller foot detection sensor (54-59)

1B1 1B2 1B4 1B7

Electric circuit diagram colours

Travel, lift, horn interface control (26-57) Traction and initial lift output module (10-27) Traction and initial lift controller (33-92)

A1 1A1 1A1' Line contact switch (11,42) Traction motor (18-21) Lifting motor (26) Hour meter, battery limiter indicator (71,76) Cold store resistor (option) (27) Switch key (34) Automatic on/off/lifting/lowering (66) Safety reverser switch (41) Automatic lifting/lowering selector (69) Initial lowering button (33) Initial lift button (35) Main lift button (36) Main lowering button (38) Initial lift raised forks cut-off switch (35) Horn button (30) Control circuit opening control (34)

1K0 1M1 2M1 6P4 R1CF S1 S4 1S3 2S4 2S6 2S7 2S8 2S9 2S10 4S1 7S5

Display connector (72-75) Diagnostic socket connector (78-82)

6X2 6X7

7X9

7X6

Connector for electromagnetic brake, speed, temperature (46,47,90-93) Control circuit opening connector (34,36)

Side full lift connector (74-82) Lowering solenoid valve connector (52) Lifting solenoid valve connector (main lift/initial lift) (55-59)

2X6 2X9 2X36

1X7

1X3

Traction/lift controller connector (34,40,42,43,45,46,48,50,53,55,57,60,62,63) (67,70,72,75,80,92) Tiller/plate interface connector (28,35,37,40,42,42,43,45,46,48,50,53,54) Technical compartment/mast link connector (63-87)

Battery male connector (7) Control circuit battery male connector (2,4) Tiller foot setting connector (55,59) Control module connector (28,35,37,42,43,45,46,48,5 1,53,54)

1X1

X1 X1' X6 X20

Colour White Blue Grey Yellow Brown Black Orange Pink Red Green Violet

Interference suppression diode (32)

Z2

Code WH BU GY YE BN BK OG PK RD GN VT

Brake (49) Lowering solenoid valve (52) Initial lift solenoid valve (58) Main lift solenoid valve (55)

Y1 2Y2 2Y4 2Y5

-5

-6

CAN H CAN L

CAN H CAN L

11528013851 [EN]

On-board battery charger green LED (121) On-board battery charger red LED (122)

Line contact switch (106)

6H1 6H3

1K0

.

Battery (97) On-board battery charger (99-102)

G1 G2

11528013851 [EN]

Designations

125-A power circuit fuse (106) 7.5-A control circuit fuse (110-126)

1F1 1F3

Electric circuit diagram colours

Traction and initial lift controller (105-121, 125-141)

1A1

Battery connector (97) Control circuit battery connector (93-95) Traction and lift controller connector (118-123, 138141) 6X2/6X2-A Combined indicator/harness link connector (118123, 138-141) 6X5 LFM Go connector (145-150)

Switch key (110,129) LFM Go (145-150) TDU (172-178) Charger hood safety switch (110)

S1 S2 S5 1S8 X1 X1' 1X1

Combined indicator (118-123, 138-143)

6P4

Diagnostic socket connector (113-116, 131-137) Charger LED connector (121-122)

Code WH BU GY YE

Colour White Blue Grey Yellow

Truck Data Unit Global System for Mobile Communications (secondgeneration digital standard for mobile telephones) WLAN Wireless Local Area Network

TDU GSM

6X7 6X8

BN BK OG PK RD GN VT

Brown Black Orange Pink Red Green Violet

-7

-8

11528013851 [EN]

On-board battery charger green LED (226) On-board battery charger red LED (227)

6H1 6H3

.

Battery (198) On-board battery charger (200-203)

G1 G2

11528013851 [EN]

Designations

125-A power circuit fuse (207) 7.5-A control circuit fuse (211)

1F1 1F3

Electric circuit diagram colours

Traction and initial lift controller (206-226)

1A1

Switch key (212) LFM Go (230-235) Charger hood safety switch (211) Battery male connector (198)

X1

Combined indicator (223-228)

6P4 S1 S2 1S8

Line contact switch (207)

1K0

Code WH

Colour White

X1' Control circuit battery male connector (194-196) 1X1 Traction and lift controller connector (210-225) 6X2/6X2-A Combined indicator/harness link connector (222228) 6X7 Diagnostic socket connector (217-221) 6X8 Charger LED connector (225-228)

BU GY YE BN BK OG PK RD GN VT

Blue Grey Yellow Brown Black Orange Pink Red Green Violet

-9

CAN H CAN H

CAN H

CAN L CAN L

CAN H

CAN L CAN L

CAN H CAN H

CAN L CAN L

CAN H CAN H

CAN L

CAN H

CAN L CAN L

CAN H CAN H

-10

11528013851 [EN]

93 94 95 96 97 98 99 100 101 102103104105106107108109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124125126127128129 130 131132133134135136137138139140 141142143144145146147148149 150 151152153154155156

CAN L CAN L

Combined indicator (289-292, 321-324)

6P4

.

7.5-A control circuit fuse (278, 309)

1F3

11528013851 [EN]

Designations

Impact sensor (299-304, 332-337)

6B1

Electric circuit diagram colours

Traction and initial lift controller (274-292, 307-323)

1A1 Traction and lift controller connector (275-291, 307323) 6X2/6X2-A Combined indicator/harness link connector (289292, 321-324) 6X7 Diagnostic socket connector (283-287, 314-318) 6X12 Impact sensor connector (299-304, 332-337)

GSM WLAN unit (325-333)

W2 1X1

Switch key (277-278, 308-312) Access control (TDU key/card) (329-336)

S1 S5

GSM WLAN connector (325-333) Antenna connector (332) TDU connector (296-301, 330-335)

Code

Colour

Truck Data Unit Global System for Mobile Communications (secondgeneration digital standard for mobile telephones) WLAN Wireless Local Area Network

TDU GSM

6X14 6X15 6X16

WH BU GY YE BN BK OG PK RD GN VT

White Blue Grey Yellow Brown Black Orange Pink Red Green Violet

-11

-12

11528013851 [EN]

.

7S13

11528013851 [EN]

Charger socket presence indicator light (388) 1 K 2-W resistor for charger socket presence indicator light (388) Truck CAN cut-off switch on charger socket presence (393-395) 1F3 supply cut-off switch on charger socket presence (393-395)

H13 R1K

S8

Battery start-up (340 ; 392) Lithium-ion battery connector (342-347, 395-399)

S11 X33

Charger socket (385) Traction and lift controller (356-375, 405-424) 125-A power circuit fuse (357 ; 406) 7.5-A control circuit fuse (361 ; 410) Battery (338-350, 391-402) Line contact switch (357 ; 406) Combined indicator (377-380, 425-429)

X100 1A1 1F1 1F3 G1 1K0 6P4

Code BK

Colour Black

Battery male connector (342-348, 395-401) Traction controller connector (360-375- 409-424) Combined indicator/harness link connector (377-379, 426-429) Diagnostic socket connector (368-372, 416-420)

X1 1X1 6X2 6X7

Switch key (361-363, 409-411)

S1

WH BU OG BN GN VT RD YE GY

White Blue Orange Brown Green Violet Red Yellow Grey

-13

-14

11528013851 [EN]

.

Electric circuit diagram colours

7S13

11528013851 [EN]

Designations

Charger socket presence indicator light (388) 1K 2-W resistor for charger socket presence indicator light (388) Truck CAN cut-off switch on charger socket presence (393-395) 1F3 supply cut-off switch on charger socket presence (393-395)

H13 R1K

S8

Battery start up (340 ; 392) Lithium-ion battery connector (342-347, 395-399)

S11 X33

Charger socket (385) Traction and lift controller (356-375, 405-424) 125-A power circuit fuse (357 ; 406) 7.5-A control circuit fuse (361 ; 410) Battery (338-350, 389-402) Line contact switch (357 ; 406) Combined indicator (377-380, 425-429)

X100 1A1 1F1 1F3 G1 1K0 6P4

6X7 7X9

X1 1X1 6X2

S1 7S5 Battery male connector (342-348, 395-399) Traction controller connector (360-375- 409-424) Combined indicator/harness link connector (377-379, 426-429) Diagnostic socket connector (368-372, 416-420) Connector for the control circuit opening control (361 ; 409)

Switch key (361-363, 409-411) Control circuit opening control (361 ; 409)

Code BK WH BU OG BN GN VT RD YE GY

Colour Black White Blue Orange Brown Green Violet Red Yellow Grey

-15

-16

11528013851 [EN]

a

2Y2 2Y4 2Y5 1

11528013851 [EN]

Proportional lowering solenoid valve Initial lift circuit selection solenoid valve Main lift (mast) circuit selection solenoid valve 50 initial lift cylinder

2 3 4 5

37 main lift cylinder Circuit selection hydraulic block (main lift or initial lift) 2M1 pump motor (24 V - 1.2 kW) Pump

6 7 8 9

Non-return valve 300- lter Proportional lowering solenoid valve 2Y2 Pressure cut-off (set at 215 bar)

10 11

Breather plug Flow limiter

-17

-18

11528013851 [EN]

a

11528013851 [EN]

-1

-2

11528013851 [EN]

Main lift overload pressure sensor (43)

125-A power circuit fuse (17) 7.5-A control circuit fuse (40)

Battery (12)

Horn (37)

7B9

1F1 1F3

G1

4H1

.

Raised forks sensor (79) Lift potentiometer (57 60)

2B3 2B4

11528013851 [EN]

Designations

Accelerator potentiometer (51 56) Traction motor rev sensor (88 92) Motor temperature sensor (73) Tiller foot detection sensor (63-70)

1B1 1B2 1B6 1B7

Electric circuit diagram colours

Travel, lift, horn interface control (33 57) Traction and initial lift output module (17-33) Traction and initial lift controller (40 92)

A1 1A1 1A1'

Line contact switch (17,47,48,50) Traction motor (24-26) Pump motor (30) Hour meter, battery limiter indicator (71 74) Switch key (40) Safety reverser switch (48) Initial lowering button (low lift) (40) Initial lift button (low lift) (42) Main lift button (43) Main lowering button (45) Top cut-off switch (42) Horn button (36) Battery male connector (12) Control circuit battery male connector (7,10) Tiller foot setting connector (64 70)

1K0 1M1 2M1 6P4 S1 1S3 2S6 2S7 2S8 2S9 2S10 4S1 X1 X1' X6 Brake (53)

Y1

7X9

Connector for electromagnetic brake, speed, temperature (52-54,72,88-94) Control circuit opening connector (42)

Display connector (72 76) Diagnostic socket connector (78 83)

6X2 6X7 7X6

Lowering solenoid valve connector (60) Lifting solenoid valve connector (forks/load arms) (61 64)

Traction/lift controller connector (40,42,43,45,46,48,5 0,53 55,57,60,62,63,67,70,72,75,80-92) Tiller/plate interface connector (35,37,40,42,42,43,45,46,48,50,53,54) Technical compartment/mast link connector (80) Control module connector (35,37,42,43,45,46,48,51,5 3,54)

2X9 2X36

1X7 X20

1X3

1X1

Code WH BU GY YE BN BK OG PK RD GN VT

Z2

2Y2 2Y4 2Y5

Colour White Blue Grey Yellow Brown Black Orange Pink Red Green Violet

Interference suppression diode (40)

Lowering solenoid valve (60) Initial lift solenoid valve (65) Main lift solenoid valve (61)

-3

-4

11528013851 [EN]

Main lift overload pressure sensor (36)

125-A power circuit fuse (11) 7.5-A control circuit fuse (34)

Battery (7)

Automatic on/off/lifting/lowering indicator light (65) Horn (30) Automatic movement horn (60)

7B9

1F1 1F3

G1

H4 4H1 4H2

.

Raised forks sensor (62) Lift potentiometer (50-55) Fork height at 0.20 m detector (83-87) Load detector no. 1 (73-77) Load detector no. 2 (78-82)

2B3 2B4 2B11 2B12 2B13

11528013851 [EN]

Designations

Accelerator potentiometer (43-48) Traction motor rev sensor (89-93) Motor temperature sensor (60) Tiller foot detection sensor (54-59)

1B1 1B2 1B4 1B7

Electric circuit diagram colours

Travel, lift, horn interface control (26-57) Traction and initial lift output module (10-27) Traction and initial lift controller (33-92)

A1 1A1 1A1' Line contact switch (11,42) Traction motor (18-21) Lifting motor (26) Hour meter, battery limiter indicator (71,76) Cold store resistor (option) (27) Switch key (34) Automatic on/off/lifting/lowering (66) Safety reverser switch (41) Automatic lifting/lowering selector (69) Initial lowering button (33) Initial lift button (35) Main lift button (36) Main lowering button (38) Initial lift raised forks cut-off switch (35) Horn button (30) Control circuit opening control (34)

1K0 1M1 2M1 6P4 R1CF S1 S4 1S3 2S4 2S6 2S7 2S8 2S9 2S10 4S1 7S5

Display connector (72-75) Diagnostic socket connector (78-82)

6X2 6X7

7X9

7X6

Connector for electromagnetic brake, speed, temperature (46,47,90-93) Control circuit opening connector (34,36)

Side full lift connector (74-82) Lowering solenoid valve connector (52) Lifting solenoid valve connector (main lift/initial lift) (55-59)

2X6 2X9 2X36

1X7

1X3

Traction/lift controller connector (34,40,42,43,45,46,48,50,53,55,57,60,62,63) (67,70,72,75,80,92) Tiller/plate interface connector (28,35,37,40,42,42,43,45,46,48,50,53,54) Technical compartment/mast link connector (63-87)

Battery male connector (7) Control circuit battery male connector (2,4) Tiller foot setting connector (55,59) Control module connector (28,35,37,42,43,45,46,48,5 1,53,54)

1X1

X1 X1' X6 X20

Colour White Blue Grey Yellow Brown Black Orange Pink Red Green Violet

Interference suppression diode (32)

Z2

Code WH BU GY YE BN BK OG PK RD GN VT

Brake (49) Lowering solenoid valve (52) Initial lift solenoid valve (58) Main lift solenoid valve (55)

Y1 2Y2 2Y4 2Y5

-5

-6

CAN H CAN L

CAN H CAN L

11528013851 [EN]

On-board battery charger green LED (121) On-board battery charger red LED (122)

Line contact switch (106)

6H1 6H3

1K0

.

Battery (97) On-board battery charger (99-102)

G1 G2

11528013851 [EN]

Designations

125-A power circuit fuse (106) 7.5-A control circuit fuse (110-126)

1F1 1F3

Electric circuit diagram colours

Traction and initial lift controller (105-121, 125-141)

1A1

Battery connector (97) Control circuit battery connector (93-95) Traction and lift controller connector (118-123, 138141) 6X2/6X2-A Combined indicator/harness link connector (118123, 138-141) 6X5 LFM Go connector (145-150)

Switch key (110,129) LFM Go (145-150) TDU (172-178) Charger hood safety switch (110)

S1 S2 S5 1S8 X1 X1' 1X1

Combined indicator (118-123, 138-143)

6P4

Diagnostic socket connector (113-116, 131-137) Charger LED connector (121-122)

Code WH BU GY YE

Colour White Blue Grey Yellow

Truck Data Unit Global System for Mobile Communications (secondgeneration digital standard for mobile telephones) WLAN Wireless Local Area Network

TDU GSM

6X7 6X8

BN BK OG PK RD GN VT

Brown Black Orange Pink Red Green Violet

-7

-8

11528013851 [EN]

On-board battery charger green LED (226) On-board battery charger red LED (227)

6H1 6H3

.

Battery (198) On-board battery charger (200-203)

G1 G2

11528013851 [EN]

Designations

125-A power circuit fuse (207) 7.5-A control circuit fuse (211)

1F1 1F3

Electric circuit diagram colours

Traction and initial lift controller (206-226)

1A1

Switch key (212) LFM Go (230-235) Charger hood safety switch (211) Battery male connector (198)

X1

Combined indicator (223-228)

6P4 S1 S2 1S8

Line contact switch (207)

1K0

Code WH

Colour White

X1' Control circuit battery male connector (194-196) 1X1 Traction and lift controller connector (210-225) 6X2/6X2-A Combined indicator/harness link connector (222228) 6X7 Diagnostic socket connector (217-221) 6X8 Charger LED connector (225-228)

BU GY YE BN BK OG PK RD GN VT

Blue Grey Yellow Brown Black Orange Pink Red Green Violet

-9

CAN H CAN H

CAN H

CAN L CAN L

CAN H

CAN L CAN L

CAN H CAN H

CAN L CAN L

CAN H CAN H

CAN L

CAN H

CAN L CAN L

CAN H CAN H

-10

11528013851 [EN]

93 94 95 96 97 98 99 100 101 102103104105106107108109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124125126127128129 130 131132133134135136137138139140 141142143144145146147148149 150 151152153154155156

CAN L CAN L

Combined indicator (108-111, 140-143)

6P4

.

7.5-A control circuit fuse (96, 128)

1F3

11528013851 [EN]

Designations

Impact sensor (118-123, 151-156)

6B1

Electric circuit diagram colours

Traction and initial lift controller (94-110, 126-122)

1A1

GSM WLAN(144-152) unit

W2 1X1 Traction and lift controller connector (94-110, 126-122) 6X2/6X2-A Combined indicator/harness link connector (108111, 140-143) 6X7 Diagnostic socket connector (102-106, 133-137) 6X12 Impact sensor connector (118-123, 151-156) 6X14 GSM WLAN(144-152) connector

Switch key (96-97, 127-128) Access control (TDU key/card) (148-155)

S1 S5

Antenna connector (151) TDU(115-120, 149-154) connector

Code

Colour

Truck Data Unit Global System for Mobile Communications (secondgeneration digital standard for mobile telephones) WLAN Wireless Local Area Network

TDU GSM

6X15 6X16

WH BU GY YE BN BK OG PK RD GN VT

White Blue Grey Yellow Brown Black Orange Pink Red Green Violet

-11

-12

11528013851 [EN]

a

2Y2 2Y4 2Y5 1

11528013851 [EN]

Proportional lowering solenoid valve Initial lift circuit selection solenoid valve Main lift (mast) circuit selection solenoid valve 50 initial lift cylinder

2 3 4 5

37 main lift cylinder Circuit selection hydraulic block (main lift or initial lift) 2M1 pump motor (24 V - 1.2 kW) Pump

6 7 8 9

Non-return valve 300- lter Proportional lowering solenoid valve 2Y2 Pressure cut-off (set at 215 bar)

10 11

Breather plug Flow limiter

-13

-14

11528013851 [EN]

a

11528013851 [EN]

-1

-2

11528013851 [EN]

Main lift overload pressure sensor (43)

125-A power circuit fuse (17) 7.5-A control circuit fuse (40)

Battery (12)

Horn (37)

7B9

1F1 1F3

G1

4H1

.

Raised forks sensor (79) Lift potentiometer (57 60)

2B3 2B4

11528013851 [EN]

Designations

Accelerator potentiometer (51 56) Traction motor rev sensor (88 92) Motor temperature sensor (73) Tiller foot detection sensor (63-70)

1B1 1B2 1B6 1B7

Electric circuit diagram colours

Travel, lift, horn interface control (33 57) Traction and initial lift output module (17-33) Traction and initial lift controller (40 92)

A1 1A1 1A1'

Line contact switch (17,47,48,50) Traction motor (24-26) Pump motor (30) Hour meter, battery limiter indicator (71 74) Switch key (40) Safety reverser switch (48) Initial lowering button (low lift) (40) Initial lift button (low lift) (42) Main lift button (43) Main lowering button (45) Top cut-off switch (42) Horn button (36) Battery male connector (12) Control circuit battery male connector (7,10) Tiller foot setting connector (64 70)

1K0 1M1 2M1 6P4 S1 1S3 2S6 2S7 2S8 2S9 2S10 4S1 X1 X1' X6 Brake (53)

Y1

7X9

Connector for electromagnetic brake, speed, temperature (52-54,72,88-94) Control circuit opening connector (42)

Display connector (72 76) Diagnostic socket connector (78 83)

6X2 6X7 7X6

Lowering solenoid valve connector (60) Lifting solenoid valve connector (forks/load arms) (61 64)

Traction/lift controller connector (40,42,43,45,46,48,5 0,53 55,57,60,62,63,67,70,72,75,80-92) Tiller/plate interface connector (35,37,40,42,42,43,45,46,48,50,53,54) Technical compartment/mast link connector (80) Control module connector (35,37,42,43,45,46,48,51,5 3,54)

2X9 2X36

1X7 X20

1X3

1X1

Code WH BU GY YE BN BK OG PK RD GN VT

Z2

2Y2 2Y4 2Y5

Colour White Blue Grey Yellow Brown Black Orange Pink Red Green Violet

Interference suppression diode (40)

Lowering solenoid valve (60) Initial lift solenoid valve (65) Main lift solenoid valve (61)

-3

-4

11528013851 [EN]

Main lift overload pressure sensor (36)

125-A power circuit fuse (11) 7.5-A control circuit fuse (34)

Battery (7)

Automatic on/off/lifting/lowering indicator light (65) Horn (30) Automatic movement horn (60)

7B9

1F1 1F3

G1

H4 4H1 4H2

.

Raised forks sensor (62) Lift potentiometer (50-55) Fork height at 0.20 m detector (83-87) Load detector no. 1 (73-77) Load detector no. 2 (78-82)

2B3 2B4 2B11 2B12 2B13

11528013851 [EN]

Designations

Accelerator potentiometer (43-48) Traction motor rev sensor (89-93) Motor temperature sensor (60) Tiller foot detection sensor (54-59)

1B1 1B2 1B4 1B7

Electric circuit diagram colours

Travel, lift, horn interface control (26-57) Traction and initial lift output module (10-27) Traction and initial lift controller (33-92)

A1 1A1 1A1' Line contact switch (11,42) Traction motor (18-21) Lifting motor (26) Hour meter, battery limiter indicator (71,76) Cold store resistor (option) (27) Switch key (34) Automatic on/off/lifting/lowering (66) Safety reverser switch (41) Automatic lifting/lowering selector (69) Initial lowering button (33) Initial lift button (35) Main lift button (36) Main lowering button (38) Initial lift raised forks cut-off switch (35) Horn button (30) Control circuit opening control (34)

1K0 1M1 2M1 6P4 R1CF S1 S4 1S3 2S4 2S6 2S7 2S8 2S9 2S10 4S1 7S5

Display connector (72-75) Diagnostic socket connector (78-82)

6X2 6X7

7X9

7X6

Connector for electromagnetic brake, speed, temperature (46,47,90-93) Control circuit opening connector (34,36)

Side full lift connector (74-82) Lowering solenoid valve connector (52) Lifting solenoid valve connector (main lift/initial lift) (55-59)

2X6 2X9 2X36

1X7

1X3

Traction/lift controller connector (34,40,42,43,45,46,48,50,53,55,57,60,62,63) (67,70,72,75,80,92) Tiller/plate interface connector (28,35,37,40,42,42,43,45,46,48,50,53,54) Technical compartment/mast link connector (63-87)

Battery male connector (7) Control circuit battery male connector (2,4) Tiller foot setting connector (55,59) Control module connector (28,35,37,42,43,45,46,48,5 1,53,54)

1X1

X1 X1' X6 X20

Colour White Blue Grey Yellow Brown Black Orange Pink Red Green Violet

Interference suppression diode (32)

Z2

Code WH BU GY YE BN BK OG PK RD GN VT

Brake (49) Lowering solenoid valve (52) Initial lift solenoid valve (58) Main lift solenoid valve (55)

Y1 2Y2 2Y4 2Y5

-5

CAN H CAN H

CAN L CAN L

CAN L

CAN H

CAN H

CAN H

CAN L

CAN L

CAN L

CAN H

CAN H

CAN L

CAN L

CAN H

CAN H

-6

11528013851 [EN]

93 94 95 96 97 98 99 100 101 102 103 104105 106107 108 109 110 111 112 113 114 115 116 117 118 119 120 121122 123124125126127128129 130 131132133134135136137138139 140 141142143144145146147148 149 150 151152153154155 156157 158 159 160 161162 163164165166167168169 170 171172173 174175176177178179 180 181182 183184

CAN H

CAN H

CAN L CAN L

CAN L

.

Impact sensor (174-181) TDU (172-178) Antenna (183) WLAN/GSM unit (178-184) Impact sensor connector (175-179) Impact sensor connector (176-180) WLAN/GSM connector (176-180) Antenna connector (183) TDU connector (174-179)

6B1 S5 W1 W2 6X12 6X13 6X14 6X15 6X16

11528013851 [EN]

Designations

LFM Go (145-150) LFM Go connector (145-150)

S2 6X5

Electric circuit diagram colours

On-board battery charger (99-102) Charger LED connector (121-122)

G2 6X8

Traction and initial lift controller (105-121, 125-141, 152-168) 125-A power circuit fuse (106) 7.5-A control circuit fuse (110, 126, 153) Battery (97) On-board battery charger green LED (121) On-board battery charger red LED (122) Line contact switch (106) Combined indicator (118-123, 138-143, 165-168) Switch key (110, 129, 157)

1A1 1F1 1F3 G1 6H1 6H3 1K0 6P4 S1

Charger hood safety switch (110)

Code WH BU GY

Colour White Blue Grey

Battery male connector (97) Control circuit battery connector (93-95) Traction and lift controller connector (110-120, 126141, 156-171) 6X2/6X2-A Combined indicator/harness link connector (118123, 138-141, 166-171) 6X7 Diagnostic socket connector (113-116, 131-137, 160-164)

X1 X1' 1X1

1S8

YE BN BK OG PK RD GN VT

Yellow Brown Black Orange Pink Red Green Violet

-7

-8

11528013851 [EN]

.

Traction and lift controller (206-226, 244-260)

1A1

11528013851 [EN]

Designations

Impact sensor (265-270) FleetManager (264-269) Antenna (WLAN/GSM) (271) WLAN/GSM unit (265-272) FleetManager connector (264-268) Impact sensor connector (266-270) Impact sensor connector (266-270) WLAN/GSM connector (266-270) Antenna connector (272)

6B1 S3 W1 W2 X12 6X12 6X13 6X14 6X15

Electric circuit diagram colours

On-board battery charger (200-203) LFM Go (230-235) LFM Go connector (230-235) Charger LED connector (225-228)

G2 S2 6X5 6X8 On-board charger green LED (226) On-board charger red LED (227) Line contact switch (207) Combined indicator (223-228, 258-262) Switch key (212, 248) Charger hood safety switch (211)

1K0 6P4 S1 1S8

Battery (198)

G1 6H1 6H3

125-A power circuit fuse (207) 7.5-A control circuit fuse (211, 246)

1F1 1F3 Traction controller connector (210-225, 245-260)

Battery male connector (198) Control circuit battery male connector (194-196)

Code WH BU GY

Colour White Blue Grey

6X2/6X2-A Combined indicator/harness link connector (222228, 258-261) 6X7 Diagnostic socket connector (217-221, 252-256)

1X1

X1 X1'

YE BN BK OG PK RD GN VT

Yellow Brown Black Orange Pink Red Green Violet

-9

-10

11528013851 [EN]

.

11528013851 [EN]

Designations

Impact sensor (265-270) FleetManager (264-269) Antenna (WLAN/GSM) (271) WLAN/GSM unit (265-272) FleetManager connector (264-268) Impact sensor connector (266-270) Impact sensor connector (266-270) WLAN/GSM connector (266-270) Antenna connector (272)

6B1 S3 W1 W2 X12 6X12 6X13 6X14 6X15

Electric circuit diagram colours

On-board battery charger (200-203) LFM Go (230-235) LFM Go connector (230-235) Charger LED connector (225-228)

G2 S2 6X5 6X8

Line contact switch (207) Combined indicator (223-228, 258-262) Switch key (212, 248)

1K0 6P4 S1

Battery (198)

G1 On-board charger green LED (226) On-board charger red LED (227)

125-A power circuit fuse (207) 7.5-A control circuit fuse (211, 246)

1F1 1F3

6H1 6H3

Traction and lift controller (206-226, 244-260)

1A1

Traction controller connector (210-225, 245-260)

1X1

7X9

Control circuit opening connector (211, 246)

6X2/6X2-A Combined indicator/harness link connector (222228, 258-261) 6X7 Diagnostic socket connector (217-221, 252-256)

Battery male connector (198) Control circuit battery male connector (194-196)

Control circuit opening control (211, 246)

7S5 X1 X1'

Charger hood safety switch (211)

1S8 Code WH BU GY YE BN BK OG PK RD GN VT

Colour White Blue Grey Yellow Brown Black Orange Pink Red Green Violet

-11

-12

11528013851 [EN]

2Y2 2Y4 2Y5 1

11528013851 [EN]

Proportional lowering solenoid valve Initial lift circuit selection solenoid valve Main lift (mast) circuit selection solenoid valve 50 initial lift cylinder

2 3 4 5

37 main lift cylinder Circuit selection hydraulic block (main lift or initial lift) 2M1 pump motor (24 V - 1.2 kW) Pump

6 7 8 9

Non-return valve 300- lter 2Y2 proportional lowering solenoid valve Main pressure cut-off (set at 210 bar)

10

Breather plug

-13

-14

11528013851 [EN]

STILL GmbH 11528013851 EN 09/2019