STA OPERATING MANUAL VH 170 & VH 180 TANDEM VIBRATORY ROLLERS ENGINE KUBOTA - PDF DOWNLOAD

OPERATING MANUAL

VH 170 and VH 180 TANDEM VIBRATORY ROLLERS - ENGINE KUBOTA STAVOSTROJ a.s., Nové Město nad Metují

© 9 / 200{

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VH170 / VH180

This set of manuals consists of: I. Specification Manual II. Operating instructions III. Maintenance manual

Read the instruction mentioned in the manuals before manipulating with this device.

This manual contains basic information on operating and maintaining the machine in general. For more extensive repairs it is necessary to follow the Shop Manual, or let an authorized service shop do the repair. Should the machine be damaged because of an incorrect procedure due to faulty maintenance or repair, the manufacturer may not accept this as a warranty claim.

We preserve the right for changes at pictures and data for improving the manual’s quality. Overprint and copying of any kind and also individual paragraphs is conditioned by our written approval only.

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! NOTICE !

As used in this operating manual, the terms „right“, „left“, „front“ and „rear“ indicate the sides of the machine moving forward.

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CONTENT:

CONTENT: 1.

.......................................................................................................................................................................... 6

Specification Manual ...................................................................................................................................................... 11

1.1. Basic Data...................................................................................................................................................................... 12 1.1.1.

1.1.2.

1.1.3.

Machine description .......................................................................................................................................... 12 Area of use ......................................................................................................................................................... 12 Machine design ................................................................................................................................................. 12

1.2. Machine dimension scheme ............................................................................................................................................ 14 1.3. Technical Data ................................................................................................................................................................ 17 1.3.1. Weights .............................................................................................................................................................. 17 1.3.2. Driving ................................................................................................................................................................ 17 1.3.3. Vibration ............................................................................................................................................................. 17 1.3.4. Engine ................................................................................................................................................................ 18 1.3.5. Brakes ................................................................................................................................................................ 18 1.3.6. Steering .............................................................................................................................................................. 18 1.3.7. Hydrostatic travel drive ...................................................................................................................................... 18 1.3.8. Hydrostatic vibration drive ................................................................................................................................. 19 1.3.9. Cooling hydraulic oil .......................................................................................................................................... 19 1.3.10. Hydraulic tank .................................................................................................................................................... 19 1.3.11. Fills ..................................................................................................................................................................... 19 1.3.12. Sprinkling ........................................................................................................................................................... 19 1.3.13. Electrical installation .......................................................................................................................................... 19 1.3.14. Safety device ...................................................................................................................................................... 20 1.3.15. Hygienic parameters ......................................................................................................................................... 20 1.3.16. Requirements for meeting the traffic regulations .............................................................................................. 20 1.3.17. Options ............................................................................................................................................................... 20

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SPECIFICATION MANUAL

2.

OPERATING INSTRUCTIONS ........................................................................................................................................... 23

2.1. Acceptance and de-conservation of the new machine ...................................................................................................... 25 2.2. Main safety regulations .................................................................................................................................................. 26 2.2.1. Safety regulations for the machine soperation ................................................................................................. 26 2.2.1.1. Before starting the compaction works ............................................................................................................... 26 2.2.1.2. Work in danger environment ............................................................................................................................. 26 2.2.1.3. Securing the safety regulations by the keeper ................................................................................................. 26 2.2.2. Using the protective frame ROPS ..................................................................................................................... 27 2.2.3. The requirements for the driver s qualification ................................................................................................. 27 2.2.4. Driver s obligations ............................................................................................................................................ 28 2.2.5. Prohibited Activities ........................................................................................................................................... 29 2.2.6. Safety signs and marks used on the machine .................................................................................................. 30

2.3. Ecological and hygienic fundamentals ............................................................................................................................. 35 2.3.1.

2.3.2.

Hygienic fundamentals ...................................................................................................................................... 35 Ecological fundamentals ................................................................................................................................... 35

2.4. Conservation and Storage of the machines ...................................................................................................................... 36 2.4.1.

2.4.2.

Short-time conservation and storagefor the period of 1-2 months .................................................................. 36 Machine conservation and storage for the period longer than 2 months ....................................................... 36

2.5. Machine dispose after its lifecycle .................................................................................................................................. 37 2.6. Description of the machine ............................................................................................................................................. 38 2.7. Instruments and Controls ................................................................................................................................................ 40 2.8. Controlling basic functions of the machine ...................................................................................................................... 52 2.8.1. Controlling basic functions of the machine ...................................................................................................... 52 2.8.1.1. Starting the motor ............................................................................................................................................... 52 2.8.1.2. Travel forward and reverse ................................................................................................................................ 54 2.8.1.3. Travelling with vibration ..................................................................................................................................... 55 2.8.1.4. Parking the machine .......................................................................................................................................... 56 2.8.1.5. Storage the machine ......................................................................................................................................... 56 2.8.1.6. Engine emergency shut down .......................................................................................................................... 57 2.8.2. The running-in period ........................................................................................................................................ 57 2.8.3. Protective frame ................................................................................................................................................. 57

2.9. Machine transport .......................................................................................................................................................... 58 2.9.1 2.9.2.

2.9.3.

2.9.4.

Moving the machine on the site ........................................................................................................................ 58 Moving the machine on public roads ................................................................................................................ 58 Handling the machine ....................................................................................................................................... 59 Towing the machine ........................................................................................................................................... 60

2.10. Special conditions of the machine use ............................................................................................................................. 63 2.10.1. Travel with vibration on the compacted and hard materials ........................................................................... 63 2.10.2. Operating the machine under more severe weather conditions .................................................................... 63 2.10.2.1. Machine operation at low temperatures .......................................................................................................... 63 2.10.2.2. Work at higher temperatures and humidity ..................................................................................................... 64 2.10.2.3. Machine work at Higher altitude ...................................................................................................................... 64 2.10.2.4. Work in dusty environments ............................................................................................................................. 64 2.10.2.5. Compaction near to constructions or underground ingeneers nets and cables ........................................... 64

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CONTENT: 3.

MAINTENANCE MANUAL ................................................................................................................................................. 67

3.1. Safety and other regulations at the machine maintenance ................................................................................................ 69 3.1.1. Safety at machine maintenance ........................................................................................................................ 69 3.1.2. Fire regulations when changing the working fills ............................................................................................. 70 3.1.3. Ecological and hygienic fundamentals ............................................................................................................. 71 3.1.3.1. Hygienic fundamentals ...................................................................................................................................... 71 3.1.3.2. Ecological fundamentals ................................................................................................................................... 72

3.2. Specification of fluids ..................................................................................................................................................... 73 3.2.1.

3.2.2.

3.2.3.

3.2.4.

3.2.5.

Engine oil ........................................................................................................................................................... 73 Fuel ..................................................................................................................................................................... 73 Coolant ............................................................................................................................................................... 74 Hydraulic oil ....................................................................................................................................................... 75 Lubricating grease ............................................................................................................................................. 76

3.3. Fluids ............................................................................................................................................................................. 77 3.4. Lubrication chart ............................................................................................................................................................. 79 3.5. Maintenance chart .......................................................................................................................................................... 80 3.6. Individual operations of maintenance ............................................................................................................................... 82 Every 10 Hours or Daily .................................................................................................................................................. 83 3.6.1. Check and add oil to motor ............................................................................................................................... 83 3.6.2. Inspection of the air filter dust vent .................................................................................................................... 84 3.6.3. Check the coolant level of engine ..................................................................................................................... 85 3.6.4. Inspection, refilling the fuel amount .................................................................................................................. 86 3.6.5. Inspection of oil in the hydraulic tank ................................................................................................................ 87 3.6.6. Inspection of hydraulic oil filter fouling ............................................................................................................. 88 3.6.7. Inspection of hydraulic oil cooler ...................................................................................................................... 89 3.6.8. Refilling the sprinkling water tank ..................................................................................................................... 90 3.6.9. Checking the fuel pipes ..................................................................................................................................... 91 3.6.10. Inspection of warning equipment and emergency brake ................................................................................ 92

Every 100 Hours ............................................................................................................................................................. 93 3.6.11. Change of engine oil ......................................................................................................................................... 93 3.6.12. Inspection and adjusting of the play of cooling fan belt ................................................................................... 94 3.6.13. Inspection of the accumulators status ............................................................................................................... 96 3.6.14. Cleaning, replacement of air filter cartridges andd inspection of motor vacuum manifold ............................ 98 3.6.15. Cleaning of fuel filtr .......................................................................................................................................... 100 3.6.16. Water pump filter cleaning .............................................................................................................................. 101

Every 200 Hours ........................................................................................................................................................... 102 3.6.17. Replacing the oil filter cartridge ....................................................................................................................... 102 3.6.18. Checking radiator hoses and clamp ............................................................................................................... 102 3.6.19. Lubrication ........................................................................................................................................................ 103 3.6.20. Replacement of fuel filter element ................................................................................................................... 103 3.6.21. Cleaning fuel tank ............................................................................................................................................ 104 3.6.22. Cleaning of water jacket .................................................................................................................................. 105 3.6.23. Replacement of fan belt ................................................................................................................................... 106 3.6.24. Replacement of air filter cartridge ................................................................................................................... 106

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SPECIFICATION MANUAL Every 800 Hours ........................................................................................................................................................... 108 3.6.25. Inspection of the attenuator set and tightening the bolts ............................................................................... 108 3.6.26. Exhaust system check ..................................................................................................................................... 108

Every 1500 Hours ........................................................................................................................................................ 109 3.6.27. Oil change in the vibrator ................................................................................................................................ 109 3.6.28. Replacing oil and filter in the hydraulic system .............................................................................................. 110

Maintenance - As Needed ............................................................................................................................................. 114 3.6.29. Cleaning the sepator ....................................................................................................................................... 114 3.6.30. Cleaning water tank ......................................................................................................................................... 115 3.6.31. Adjustment of scrapers .................................................................................................................................... 116 3.6.32. Machine cleaning ............................................................................................................................................ 116 3.6.33. Checking the screw connections tightness .................................................................................................... 117

3.7. Records of done acts .................................................................................................................................................... 120

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Specification Manual

SPECIFICATION MANUAL VH 170 VH 180

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1.1. Basic Data 1.1.1.

Machine description

Rollers VH170/180 are tandem vibration rollers with articulated frames and two smooth drums. Both drums are hydrostatically driven and vibrating. The vibration of the rear drum may be switched on and off. All functions of the machine are controlled by hydrostatic motors. The frames are designed to allow for soil compaction close to walls and curbs on both sides of the machine. Their small dimensions and turning radius make the machine suitable for work in limited areas. The operator's station permits perfect visibility of both rims of the drums.

1.1.2.

1.1.3.

Machine design

The machine meets the requirements for “CE” mark and the requirements due to the law no. 22/1997 Sb. (i.e. CSN EN 500-1,4 and next) for the Czech Republic and Directive 2000/14/EC (EN ISO 3744).

In the course of proposal has been respected requierements of international norms for hygiene, ergonomi and safety. The machine fulfil conditions for „CE“ mark.

Area of use

The rollers are intended to perform small size compaction in road construction, such as local roads, cycling paths, sidewalks, parking areas, and garage entries, and in general civil engineering work on smaller industrial areas. The rollers are particularly suited for compaction asphalt mixtures up to finished depth of 100 mm (3,9 in), however, may be used also for compacting hydraulically bonded mixtures up to finished depth of 120 mm (4,7 in), mixed soils up to 150 mm (5,9 in), or sandy and gravel materials up to 250 mm (9,8 in). The rollers are not suitable for compacting rock-fill and clay soils.

The machine has been designed for operations to ČSN IEC 721-2-1(038900); WT, WDr, MWDr, namely mild, warm and dry, or hot and dry climate, with limited temperature range of -15° C (5° F) to + 45° C (113° F).

Fig. 1 - Machine’s production label

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VH170 / VH180

SPECIFICATION MANUAL Fig. 2 - Placing of the production label

The data mentioned in the table refer always when you contact the dealer or manufacturer.

Please complete following data: Machine type (Fig. 1, 2) .............................................................................

Machine serial number (Fig. 1, 2, 3) ..............................................................................

Year of the production (Fig. 1, 2) ..............................................................................

Engine type (Fig. 4, 5) Fig. 3 - Machine’s serial number

..............................................................................

Engine serial number (Fig. 4, 5) .............................................................................

Fig. 4 - Placing of the engine serial number

VH170 / VH180

Fig. 5 - Engine serial number Kubota

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1.2. Machine dimension scheme

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SPECIFICATION MANUAL

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1.2. Machine dimension scheme

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SPECIFICATION MANUAL

1.3. Technical Data 1.3.1.

Weights VH 170

VH 180

Working weight with ROPS due to EN 500-1 front drum rear drum

kg (lb) kg (lb) kg (lb)

1700 (3748) 7 9 0 (1742) 9 1 0 (2006)

1790 (3946) 8 3 5 (1841) 9 5 5 (2105)

Static linear load of the front drum Static linear load of the rear drum

kg/cm (lb/in) kg/cm (lb/in)

8,78 10,1

8,35 9,55

Working weight with ROPS due to ISO 6016 front drum rear drum

kg (lb) kg (lb) kg (lb)

1765 (3891) 8 0 0 (1764) 9 6 5 (2127)

1855 (4090) 8 4 5 (1863) 1010 (2227)

Static linear load of the front drum Static linear load of the rear drum

kg/cm (lb/in) kg/cm (lb/in)

8,89 10,7

8,45 10,1

(49,16) (56,61)

(49,78) (60,03)

(46,76) (53,47)

(47,32) (56,57)

The weight data can differ from above mentioned data according to the further customers’ requirements for the machine’s equipment and accessories.

Note: Operation weight to EN 500-1 = CECE

1.3.2.

Driving

The travel speed smoothly regulable in booth directions Steering angle Frames oscillation at the vertical level Theoretical machine’s gradeability Side static stability

1.3.3.

VH 170

VH 180

km/h (MPH) ±° ±° % °

11 35 10 40 35

11 35 10 40 35

Hz (VPM) mm (in) kN (lb)

VH 170 VH 180 hydrostatic hydrostatic one-level, circle undirected vibration 61 (3660) 61 (3660) 0,45 (0,0177) 0,41 (0,0161) 19,8 (4365) 19,8 (4365)

(6,84)

(6,84)

Vibration

Drive Vibration exciter Frequency Nominal amplitude Centrifugal force at one drum

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1.3. Technical Data 1.3.4.

Engine

Manufacturer Type Number of cylinders Bore Stroke Displacement Engine output due to ISO 3046/1, DIN 6271 Rated speed Max. torque Specific fuel consumption under nominal output Fuel filter Oil filter Air filter Air filter elements Starter Cooler

mm (in) mm (in) cm3 (cu in) kW (HP) min-1 (RPM) Nm (ft lb) l/h (gal US/h)

VH 170 and VH 180 KUBOTA (Japan) D722-EBB-EC-STD-2, water-cooled, in-line diesel 3 67 (2,64) 68 (2,68) 7 1 9 (43,87) 13 (17,68) 3400 49 (36,14) 2,1 (0,554) 15231-43563 15241-32093 RA 211-4220 8S09G, 8S02M DENSO 228000-0991 DENSO 122000-3002

Engine fulfills requirements of 99/68/EC.

1.3.5.

Brakes

Service brake Parking and emergency brake

Brake-releasing pressure

1.3.6.

Steering

Hydraulic power steering Gear pump of steering and vibration Power steering unit Safety pressure Hydraulic cylinder

1.3.7.

MPa (PSI)

VH 170 and VH 180 travel hydrostatic set gear brakes built to the travel hydro engines controlled by springs with hydraulic brake-release 1,7 (246,5)

MPa (PSI)

VH 170 and VH 180 one hydraulic cylinder BOSCH-REXROTH AZPF-1X-009 BOSCH-REXROTH LAGC 100 7 (1015) PHM 63/32/174

Hydrostatic travel drive VH 170 and VH 180

Variable displacement pump of travel with mechanical control Speed Displacement Safety pressure Drums drive hydromotors Displacement Range of working speed Maximal torque

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min-1 (RPM) cm3 (cu in) MPa (PSI) cm3 (cu in) min-1 (RPM) Nm (ft lb)

BOSCH-REXROTH MCR3S-325 3400 18 (1, 098) 33 (4785) POCLAIN MK04-0 3 2 5 (19,8) 0 - 94 1707 (1259)

VH170 / VH180

SPECIFICATION MANUAL 1.3.8.

Hydrostatic vibration drive

Gear pump of the vibration and steering Speed Displacement Safety pressure Hydromotors of the vibration Rated speed

1.3.9.

min-1 (RPM) cm3 (cu in) MPa (psi) min-1 (RPM)

BOSCH-REXROTH AZPF-1X-009 3400 9 (0,549) 24 (3480) BOSCH HY/MZFS 13/8 3400

Cooling hydraulic oil

Oil cooler Filter element of hydraulic oil

EMMEGI 2015K ARGO V3.0520-06

1.3.10. Hydraulic tank Suction basket

ARGO AS060-01

1.3.11. Fills VH 170 Engine oil Cooling system Fuel Hydraulic system Vibration drum Sprinkling tank

l (gal US) l (gal US) l (gal US) l (gal US) l (gal US) l (gal US)

3,5 (0,925) 3,5 (0,925) 34 (8,98) 32 (8,45) 2x1,2 (2x0,317) 1 0 0 (26,42)

VH 180

2x1,5 (2x0,396)

1.3.12. Sprinkling Water pump Water filter

SHURFLO 8000-043-235 JABSCO 36400-000

1.3.13. Electrical installation Electric set voltage Accumulator capacity Grounded

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V Ah

12 44 - pole

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1.3. Technical Data 1.3.14. Safety device Emergency brake Battery disconnector Warning beacon

Turning on optically signalized Disconecting the el. installation Safety optical signalization (optional equipment)

Protective frame ROPS The construction of protective frame ROPS meets the international standards SAE J 1040, AS 2294, ISO 3471, EN 500-4

for machine's weight max.

Protective frame weight to the machine's frame is fasten Tightening moment

kg (lb) kg (lb) Nm (in lb)

VH 170 and VH 180 2000 (4409) 40 (88) M16x55 (8G) - 6 pcs.

1 6 5 (1460)

1.3.15. Hygienic parameters VH 170/VH 180 Noise: The acoustic pressure level influenting the driver (measured due to the Directive ČSN EN 11 204 and prEN 500-4:2001 on the elastic material, stopped machine with vibration) Guaranteed sound power level (measured due to the Directive 2000/14/EC, EN ISO 3744 on the elastic material, stopped machine with vibration) Vibration: Vibration acceleration nominal effective value: - transferred to the body (measured due to the EN 1032 when driving with the vibration on the sand base) - transferred to the hands (measured due to the ISO 5349 when driving with the vibration on the sand base)

LpA = 84 dB(A)

LWA = 103 dB(A)

aw < 0,5 ms-2 (vector sum)

aw < 2,5 ms-2 (vector sum)

1.3.16. Requirements for meeting the traffic regulations The roller is not designed for travel on its own on public roads, so both its design and equipment don't meet the promulgation for operations on traffic roads.

1.3.17. Options Protective frame ROPS (for CE obligatory) Tipping protective frame ROPS Sun roof Head light Working light Warning beacon Back-up alarm Rear wiew mirror

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SPECIFICATION MANUAL

Notes:

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2.

OPERATING INSTRUCTIONS

OPERATING INSTRUCTIONS VH 170 and 180

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2.1. Acceptance and de-conservation of the new machine Before a new machine is made operational

• Check the machine against delivery documents • Check that no parts of the machine have been damaged in transport or are missing

• Inform the forwarder of any discrepancies • Remove all conservation before starting operations.

• Wash the machine with pressurized hot water stream

and added degreasing chemicals. Observe ecological rules.

The de-conservation and washing the machine do on places with collective catchments for catching the waste waters and de-conservative agents.

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2.2. Main safety regulations 2.2.1.

Safety regulations for the machine’soperation

The safety regulations mentioned in the individual chapters of the technical documentation delivered with the machine must be completed with the safety regulations valid in the appropriate country where the machine is being used on the working place, considering the work organization, working process and the staff.

2.2.1.1. Before starting the compaction works • The contractor of the building operations (machine

operator) is obliged to give the instruction for the driver and maintenance staff before starting the compaction works. The instruction must contain the requirements for secu- ring the work safety when manipulating the machine.

• He must check and sign:

leading of the engineer s nets

subterranean spaces (direction, depth)

percolation or outflow of the harmful matters

terrain load, travel area slope

next other obstacles including the way of their removal

He must inform the machine s drive that will do the works with such conditions.

2.2.1.3. Securing the safety regulations by the keeper • The keeper must ensure that the machine is being

operated only in such conditions and only for such purposes it is technically designed for due to the conditions set by the manufacturer and respective standards.

• He must ensure the using the roller only such way and on such working places where is no danger of making the damages on near buildings and so on.

• He must ensure the regular service inspection, tech-

nical status, regular machine maintenance within the intervals due to the machine s manual for the lubrication and maintenance. In the case of unsatisfactory technical machine status in such scope that it endangers the service, personnel or property safety or damages and depreciate the environment, the machine must be set out of the operations till removing the faults.

• He must determine, who and which kind of works is

allowed to do during the operations, maintenance and machine repairs.

• With the instructions written in the machine operations

manual must be informed the worker who will drive the machine (driver) and who will do the maintenance and machine repairs.

• He must ensure the Machine manipulation manual

and the operation book to be placed on the determined place to be at the driver s disposal.

• He must ensure the continual supervision by the de• He must also determine the technological progress,

which part is a working procedure for the given working action, which set among the others :

the regulations under works of uncommon conditions (works in protective zones, in extreme slopes and so on)

termined worker during the machine service when manipulating on the public roads and especially he is obliged to give the instruction for securing the work safety.

• He must ensure the removing of danger matters (fuel,

the regulations for the case of threat by the natural elements

oils, coolant, brake liquid and so on) from the place of their outflow such way due to their character to prevent their harmful influence to the environment, service safety and the personnel health.

the requirements for making the works under keeping the work safety regulations

He must keep under any circumstances the safety

technical and organizational regulations for securing the staff, working place and surroundings safety.

instruction

.

• He must demonstrable inform the machine driver about the technological procedure.

2.2.1.2. Work in danger environment Any damages on the engineers nets must be independently reported to their keeper, consequently the regulations must be done for preventing the enter of unauthorized personnel to the danger space.

The worker must not work separately work on a place, where no other work is in sight or within hearing, that can in the case of accident provide or call the assistance, if no other kind of effective control or connection is established.

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VH 170/VH 180

OPERATING INSTRUCTIONS 2.2.2.

Using the protective frame ROPS

When using the protective frame ROPS : • The driver must be fasten by the safety belt when manipulating the machine.

2.2.3.

The requirements for the driver’s qualification

• The roller may be provided by driver trained according

• The machine s frame must not be damaged in the point

the ISO 7130 and next international and national rules and standards assigned for the drivers of such machine group.

• The ROPS frame itself must not shows the marks of

• Without the needed approval may drive the machine

of connection (broken, bent or so).

rusting, damage of the gaps or cracks.

• The ROPS frame must not be unscrew or released when manipulating the machine.

• All screw connections must meet the specification and must be tighten to the prescribed moment.

• The screws and nuts must not be damaged, deformed and must not show any marks of rust.

• On the ROPS frame must not be done any other

additional adjustments without acceptance of the manufacturer, because such adjustments can decre- ase its strength (e.g. leaks, welds and so on)

• The machine weight with the protective frame must not exceed the permitted weight for which the ROPS was approved.

only who is learning to drive the machine with approval of the owner under direct and continual supervising of the expert teacher or trainer, for the purpose of getting the preliminary skills.

• The owner of the approval (license) is obliged to take

care about the license and has to give the license for the purposes of control to the checking authorities.

• The approval (license) owner must not make any records, changes or edits to the license.

• The is obliged to report the lost of the driving license to the publisher of the license.

• The roller can be individually operated for a short time

by a mentally and physically adequate person older than 18 years, who is: a) entrusted by the manufacturer of the machine and who is assembling, testing, proving and demonstrating the machines, respectively who is teaching the drivers, while he must be acknowledged with the safety regulations valid on the respective working place or b) who is designated by the contractor for maintenance and carry operations, who is trained, who have proved the professional skills another way (has a driving license etc.)

• The machine driver must be at least one time for two years trained and pass the work safety regulation exams.

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2.2. Main safety regulations 2.2.4.

Driver’s obligations

• Before operating the machine, the driver is obliged to

study the instruction given in the manual delivered with the machine, mainly with the safety regulations, and obey them properly. The same is valid for the personnel entrusted to carry out maintenance, adjusting and repairs of the machine. If you don t understand some parts of the manual, contact the nearest dealer or the manufacturer.

• Don t operate the roller until fully learn all functions of

the machine, working and service points and until exactly know how to operate the machine.

• The driver is obliged to pay attention to all signs

located on the machine and keep the signs in readable shape.

• Before he starts working, he must apprise with the

working place, i.e. with the obstacles, with lean of the terrain, with the locations of the engineers nets, with necessary kinds of the working place protections regards to environment (the noise level etc.).

• If the driver finds out the threat of health, people life, the

private property, some damages, the malfunction of technical installations, possibly finding such remarks during operating the machine, the driver is obliged to (when he is not able to repair it himself) don t manipulate the machine and secure the machine against unauthorized service, report it to the supervisor and give a warning to all personnel endangered by that threat.

• Before he starts, he must study all machine records and working deviations, founded out during last work.

• Before he starts, he is to check the machine, the

devices, inspect the control elements, radio and safety systems, if they are fully functional according to the manual. When finding out some faults that could endangered the work safety and he is not able to repair it himself, he is not allowed to run the machine and is obliged to report the fault to the appropriate supervisor.

• If any faults appears during the operation, he must stop

the machine immediately and safely ensure the machine against unauthorized operations.

• During operating the machine the driver is obliged to watch the machine work and founded faults record to the operation book.

• The driver is obliged to write the operation book, which

is designed for taking the records about acceptance and taking the machine among the drivers, about damages and repairs during the machine service, for the records of significant accidents during the work.

• Before the engine start all controllers must be in the zero position and there can t be any personnel within reach of the machine.

• Give the light or sound signal before every running the

machine, always before the starting of the machine engine.

• Before starting the machine service he is obliged to check if the steering and braking systems work well.

• During service the machine must driver obey the safety regulations, doesn t make any actions threat the work safety and pay full attention to the driving the machine.

• Respect the technological works progress, or the instructions of appropriate supervisor.

• When travel around the workplace, travel speed must

be adequate to the terrain status, provided work and the weather conditions. The driver is obliged to observe the path to prevent the collisions with any obstacle.

• Any time the machine is left after or during the machine

service, when the worker leaves the machine, he is obliged to lock the machine against unauthorized use and against the self-running. Take off the key from the switch box and disconnect the electrical installation by the disconnector.

• Before leaving the driver s post move the seat in the middle of the cabin and turn the seat towards to the cabin doors.

• After the work is finished, the machine is to be placed

on a suitable place (flat, level ground area), where the stability of the machine is not endangered, without interference to the roads, where is no danger of falling objects (soil) and where is not the machine endangered by other kinds of natural disasters (floods, landslide etc.).

• When leaving the machine on a public roads, all regulations required for the road traffic regulations must be done.

• When the work is finished, all failures, machine dama-

ges and done repairs are to be written into the operation book. When the drivers are changing the first driver must inform the next driver of all such matters.

• The driver must wear the protective clothes - working

suit, working shoes. The suit must not be too loose, damaged, the hair have to be protected by suitable head-gear. When doing the maintenance (lubrications, refilling, changing the working devices) the hands have to be protected by the suitable gloves.

• The driver is obliged to maintain the machine installations by appropriate machine accessories and sets.

• He must keep the driver s post, footboards and climbing-iron perfectly clean.

• When folding up the cab and protective frame, inspect

if there is room necessary for lifting and if there are not any electrical wires. Before dropping the cab and protective frame check is there is no one threat by such manipulations.

• The folded cab secure with the mechanic brace.

• If the machine comes into contact with high voltage, keep these instructions: -

try to leave the dangerous area with the machine don t leave the driver s post give a warning to the others to don t come near the machine and don t touch the machine.

• Keep the machine clean of oil impurities and flammables.

• Before getting the warning signal the driver is allowed

to run the machine only after all workers are out of the threat space. On a blind working places there is possible to run the machine only after a period of timenecessary for the personnel to get out of the threat space.

28

VH 170/VH 180

OPERATING INSTRUCTIONS 2.2.5.

Prohibited Activities

Is prohibited

• to use the machine after consuming some spirits or narcotics

• to use of the machine, when its activity may endanger its technical shape, safety (health or life) of the people, property or materials or eventually the traffic and its fluency.

• to start and use the machine if there are some person-

• to run across the power cables, if they are not sufficiently protected against mechanical damage.

• to work with the machine at a low visibility and at night,

until the working area and the jobsite is sufficiently illuminated.

• to leave the driver s post when the machine is running • to get in or get out when the machine is travelling, jumping from the machine

• to sit on the external parts of the machine when it is running

nel within the reach of the machine - with exception of training provided by authorized lector.

• to leave the unsecured machine - to leave the machine

• to use the machine, if any of its safety installation are

• to put off the operation any safety, protective and

dismantled or damaged (emergency or working brake, safety beacon etc.).

• to travel and compact within such a leans, where is

danger of instability of the machine (turnover). The mean static stability of the machine is degraded by the dynamical effects of travel.

• to travel and compact within such leans, where is a danger of soil flow down with the machine, or the adhesion lost and uncontrollable skid.

• to drive the machine other way then as specified in the driver s manual.

• to adjust accelerator controller during driving roller

without the appropriate secure against its misuse

securing systems or to change their operational features.

• to use that machine, where there is a leak of fuel, oil, coolant and next fills.

• to start the engine in another way then described in the manual.

• to place on the driver s post another kind of things then personal needs (i.e. tools, instruments).

• to put the material and next parts on the machine.

• to remove the impurities from the machine while it is running

• to travel and compact within such a range from edges

• to make the maintenance, cleaning and repairs, until

• to travel and compact within such a range from edges

• to touch the moving parts of the machine with the body

of slopes and heaps according the weighting of the earth, where is danger of soil flow down or drop the roadside with the machine. of slopes, walls and heaps, where is danger of soil flow down and burying the machine.

• to compact using the vibration in such distance from the buildings and objects and the installations where can be danger of their damage in the case of the vibrations transfer.

• to manipulate the machine if the driver s post is not properly tighten

• to manipulate the machine if the side engine space

the machine is secured against the self-move and accidental running, and until the contact of the worker with moving parts of the machine is eliminated. or with equipment and tools handed

• to smoke and manipulate with naked flame when

inspecting the fuel or refueling, when changing, filling the oil, lubricating the machine, and during the accumulator check and refilling.

• to carry the rags full of flammables or flammables in

open vessels on the machine (in a engine space, in the cab).

• to run the engine in a closed buildings.

cover is opened.

• to carry and transport personnel on the machine.

• to work with the machine, if another machines or other

transport means are within the threat reach of it, with exception of these working with collaboration with the machine.

• to work with the machine in such a place, where the

Correlative Standards and Regulations: ISO 6749 ISO 4510 ISO 8152

driver can t see from the driver s post and where could exist the danger for other personnel and property, until sufficient work safety is reached by other means for ex. by means of signals given by adequately trained person.

• to work with the machine in the protective area of highvoltage wiring and transformer stations.

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29

2.2. Main safety regulations 2.2.6.

30

Safety signs and marks used on the machine

VH 170/VH 180

OPERATING INSTRUCTIONS Safety signs and marks used on the machine

1

Crush hazard Located on the left and the right side of the front frame.

2

Dangerous area Located on the left and the right side of the front frame.

3

Turn safety belt on Located on the cover of the dashboard

4

Adjust when idle Located on the cover of the dashboard

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31

2.2. Main safety regulations

5

Hot surface hazard Located on the left and the right side of the front frame under the hood

6

Danger of injuries Located on the cover of cooling fan of the motor

7

Explozion hazard Located on the right of front frame under engine bonet.

8

Runover hazard Located on the box of seat.

9

Read Operating Instructions Located on the cover of the dashboard.

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VH 170/VH 180

OPERATING INSTRUCTIONS

10 Spots for suspansion Decal is placed on the front and rear frame on the right on the left.

11 Manual Located on the box of the seat rest,

12 Welding on the machine Located on the left side of the control board,

13 Battery breaker Located in front on the hydraulic tank,

14 Locking frame Located on the left side of the front frame,

15 Diesel Located on the left side of the front frame,

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33

2.2. Main safety regulations

16 Suspension decal Located on the left side rear frame,

17 Hydraulic oil Located on the lid of the hydraulic tank,

18 Height of the machine Located on the left side of the rear frame,

19 Water reservoir Decal is placed on the left of rear frame.

20 Noise Decal is placed on the left of rear frame. (Guaranteed sound power level)

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VH 170/VH 180

2.3. Ecological and hygienic fundamentals During operating and storing the machines is the owner obliged to obey the common regulations of health and environment safety and laws, regulations and rules corresponding to this area and valid in the area of using the machine.

2.3.1.

Hygienic fundamentals

• Oils, radiator, brake systems and accumulators fillings, cleaning and conserving agents and paints including thinners are harmful materials. Workers in contact with these products during the driving or maintenance of the machine are obliged to obey the common rules of the self-health protection and follow the safety and hygienic manuals from the manufacturers of this products.

We emphasize on:

eyes and skin protection when working with accumulators

skin protection when working with oils, radiator or brake liquids, cleaning and conserving agents, with paints

proper washing the hands after finishing the work and before the meal, treat the hands with appropriate reparation cream.

when working with cooling systems obey the maintenance manual

OPERATING INSTRUCTIONS

2.3.2.

Ecological fundamentals

• The fillings of individual machine systems and also some parts are after blackout the risk garbage for the environment.

To this category of waste products belongs :

organic and synthetic lubricants, oils and fuels

cooling liquids

accumulator fills and accumulators themselves

the conditioner systems fillings

cleaning and conserving materials

all dismounted filters and filter inserts

all used and blackouted hydraulic and fuel pipes, rubber steels and other machine parts, contained by materials mentioned above.

With materials and parts listed above we must manipulate after blackout according to the appropriate national regulations for individual environment parts protection and according to the health protection regulations.

• Oils, radiator, brake systems and accumulators fillings, cleaning and conserving agents and paints including organic thinners and also cleaning and conserving agents always keep in original properly signed vessels. Don t allow the storing of these materials in non-signed vessels and other bottles due to danger of exchange. Extremely dangerous is a possibility of exchange with meal or drinkables.

• In the case of accidental stain of the skin, mucous

membranes, eyes or of inhalation of the vapor, apply immediately first aid. In such case find the emergency first aid by the doctors.

• Always use proper type and design of ear-protectors when working with the machine without cabin or with open windows.

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35

2.4. Conservation and Storage of the machines 2.4.1.

Short-time conservation and storagefor the period of 1-2 months

Carefully wash and clean the whole machine. Before blackout for the conservation and storing let the machine get warm starting the engine to the working temperature of 85 °C (185 °F). The machine must be placed on a solid flat area in a secured place where is no danger of damage the machine by natural disasters (floods, landslide, fire and so on).

Next: repair all places of damaged paint

2.4.2.

Machine conservation and storage for the period longer than 2 months

For the blackout of the machine are valid the same regulation as for the short-time conservation.

In addition we recommend to:

dismount the accumulators, check their status and let them fully charge, store them in a cold and dry room and recharge them regularly every 3 months

apply a special preservative preparation to rubber elements

apply a special preservative preparation to the chromium-plated surface of the piston rod,

apply a special preservative preparation spray to the machine, especially where rust might appear.

lubricate all lubricating places, rigging, pinned handlers etc.

check if the water fillings are discharged

check if the cooling liquid has the required anti-frost qualities

check the status of charge the accumulators, possibly get them recharge

the engine suction and outlet blind with double PE foil, which hang properly by rounding with cellotape

chromium-plated piston-rod areas coat with conservative grease

the lights, outer driving mirrors and next elements of outer electric installation protect by spraying of TECTYL 506 and likes and wrap to PE foil

we recommend to protect the machine against corrosion by spraying of conservative agent RUST PEL, etc. (by applied spraying), and mainly on the places with danger of rise the corrosion

conserve the engine according to the manufacturer s manual - make a visible signs of engine conservation

Corrosion protection of the machine using preservative preparation spray is recommended, especially where there is a danger of rust.

On such a treat machine is not to provide some special preparations before consequently work deploying.

After six months we recommend to check the conservation status and if necessary, to regenerate it.

Before machine work deploying, clean the conservatives by high-pressure stream of hot water with additive of common degreasing agents, exceptionally use the paraffin or oil obeying the ecological rules.

During the storage never start the engine!

De-conservation and cleaning the machine make on the places with the catchment for catching the waste water and de-conservative agents.

In the case of machine storing in a field conditions check if the place is not exposed to the danger of float as the result of floods or if there isn’t such danger of other kinds !!

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VH 170/VH 180

2.5. Machine dispose after its lifecycle

OPERATING INSTRUCTIONS

By the machine dispose after its lifecycle is the user obliged to obey the national regulations and laws about wastes and environment protection. We recommend to contact in such cases always

specialized companies, with a professional prime activities on this field and with appropriate license

manufacturers of STA or by them delegated accredited contractor service organizations.

STA is not responsible both for the damages on the owners health and the damages caused on the environment in the cases of infringement of above specified hygienic and ecological fundamentals.

VH 170/VH 180

37

2.6. Description of the machine

38

VH 170/VH 180

OPERATING INSTRUCTIONS 1 - Front frame 2 - Rear frame 3 - Articulated joint 4 - Front and rear bracket 5 - Front and rear drum 6 - Engine 7 - Engine cooler 8 - Steering pump 9 - Hydraulic oil cooler 10 - Engine air filter 11 - Exhaust 12 - Fuel tank 13 - Battery 14 - Water tank 15 - Platform 16 - Travel pump 17 - Sprinkling pump 18 - Sprinkling of the drums 19 - Scrapers of the drums 20 - Hood 21 - Protective frame ROPS 22 - Hydraulic oil reservoir 23 - Vibration hydraulic motor 24 - Control board 25 - Hydraulic generator of travel

VH 170/VH 180

39

2.7. Instruments and Controls Symbol table

40

VH 170/VH 180

OPERATING INSTRUCTIONS Legend: 1 - Travel controller 2 - Engine throttle control 3 - Emergency stop control 4 - Switch + directions indicator (options) 5 - Switch + indicator of the beacon (options) 6 - Switch + indicator of the warning lights (options) 7 - Horn switch 8 - Battery charge warning indicator 9 - Switch + indicator parking brake + indicator emergency brake 10 - Engine lubrication indicator 11 - Indicator engine overheating 12 - Indicator hydraulic fluid overheating 13 - Switch + head lights indicator (options) 14 - Switch + back lights indicator (options) 15 - Vibration switch of front drum and vibration of both drums 16 - Indicator of vibration 17 - Sprinkling cycling device 18 - Sprinkling run indicator 19 - Vibration control (hand - automat) 20 - Engine incandescent indicator

VH 170/VH 180

41

2.7. Instruments and Controls Instruments and Controls

42

VH 170/VH 180

OPERATING INSTRUCTIONS Legend: 1 – steering wheel

17 – brake pilot lamp

2 – travel control

18 – engine lubrication pilot lamp

3 – vibration switch (on/off)

19 – sprinkling function pilot lamp

4 – engine throttle control

20 – vibrations ON pilot lamp

5 – switch box

21 – indicator lamp for turn indicator (options)

6 – STOP emergency brake button

22 – switch + pilot lamp of warning lights (options)

7 – horn button

23 – switch + pilot lamp of the flashing beacon (options)

8 – parking brake switch

24 – wiper-speed switch for sprinkling

9 – turn indicator control (options)

25 – fuse box

10 – switch for selection of vibration drums

26 – seat

11 – vibration switch (hand - automat)

28 – socket for the inspection lamp and flashing beacon

12 – switch + pilot lamp for front lights (options)

29 – 50 A glow fuse

13 – switch + pilot lamp for rear lights (options)

30 – hourmeter

14 – storage battery charge pilot lamp

31 – master switch

15 – engine overheating pilot lamp

32 – glow pilot lamp

16 – hydraulic fluid heater warning lamp

31

29

30

VH 170/VH 180

43

2.7. Instruments and Controls

Steerin Wheel (1) The steering wheel serves to steer the machine. Turning the wheel to right causes articulation of the roller to right and opposite.

Travel controller (2) Direction and speed are controlled by this device. If it is in its neutral position ( 0 ), the brake is on and the machine can be started.

When the machine has been started you must draw the controller towards yourself and change the position from 0 to D travelling position.

Controller position F1 = the machine goes forward at working speed.

Controller position B1 = the machine goes backward at working speed.

Controller position F2 = the machine goes forward at travelling speed.

Controller position B2 = the machine goes backward at travelling speed.

The vibration switch (ON/OFF) (2) is in the controller handle and by means of it you can switch on or off vibrations during compaction.

Engine throttle control (4) It is used for setting combustion engine revolutions in the range of idling rate (approximately RPM 1200/min and maximum rate. The engine throttle control is coupled using a rope with the handle of the fuel injection pump.

Switch box (5) The box has four positions, i. e., 0 , I , II , and III .

0 position = ENGINE STOP I position = all appliances are connected II position = engine glow is ON in cold weather it is necessary to hold the. The functions is indicated with (32) engine incandescent indicator lamp. ignition key in this position for about one minute III position = ENGINE START.

Pay attention to the following information: Travelling speed corresponds to the size of controller deflection in the speed mode chosen.

The controller is fixed at the set position.

The travel controller serves also as a service brake of the machine.

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VH 170/VH 180

OPERATING INSTRUCTIONS

Emergency brake button (6) In the event of any defect if the machine cannot be stopped by switching positions of the travelling controller (2) it is necessary to use the emergency brake button (6).

After pushing the button the brake is applied and the engine switches off. Pilot lamp (17) is ON. The brake is released by turning the button in the direction of the arrow.

Never use the STOP button as a brake!

Parking brake switch (8) It is used for brake activation the function is indicated with (17) pilot lamp.

After shifting the travel controller to the neutral position switch on and the brakes are applied immediately.

It should be used when the brakes must be applied immediately (e.g. when working on a slope). You must release the brake using the switch before starting.

If the switch of the emergency brake is pushed down, the engine cannot be started.

Never apply the parking brake when the machine is running!

Warning horn push button (7) Change-over switch of direction lights (9)

The horn sounds when the push button is depressed.

VH 170/VH 180

-

left direction lights turned on

-

turned off

-

right direction lights turned on

45

2.7. Instruments and Controls

Selector of vibrating drums (10) -

the machine vibrates with the front drum only

-

the machine vibrates with both drums

NOTE - on all control switches below, the first statement indicates function in the forward or away position.

Switch and indicator of front headlights (12) (options)

Vibration switch (11) MAN position = manual vibration switching (ON/OFF) has been selected in the range of operating and travelling speed the machine can vibrate on the spot.

AUT position = automatic vibration switching (ON/OFF) has been selected in the range of operating speed when the machine stops the vibration goes OFF automatically.

Never vibrate on the spot with vibration ON for longer than 30 seconds.

If you want to activate vibration, switch (3) on the travelling controller must be ON.

46

-

Off

-

On

Headlights are switched on as signaled by the light in the switch.

Switch and indicator of rear lights (13) (options) -

Off

-

On

Rear lights are switched on as signaled by the light in the switch.

Battery charging indicator (14) The indicator signals correct battery-charging condition.

When the ignition key (5) is turned to "1" the indicator lights up and goes off after starting. If not, look for defect.

VH 170/VH 180

OPERATING INSTRUCTIONS

Engine overheating warning indicator (15) When the engine temperature reaches the highest allowable level, the engine overheating pilot lamp goes ON, an audible warning is given.

When the lamp goes ON while the engine is running, stop the engine immediately!

Sprinkling operation indicator (19) Hydraulic fluid heater warning indicator (16) When the fluid temperature reaches the highest allowable level the fluid owerhaitng warm lamp goes ON, an audible warning is given.

The indicator signals drum sprinkling. The sprinkling pump is on.

Vibration indicator (20) Brake indicator (17)

The indicator signals vibration on. Vibration is turned on or off with the switch (3) in the travel controller.

The lit up indicator signals that the brake is on.

Indicator of direction lights (21) (options) Engine lubrication pilot lamp (18) It indicates sufficient oil pressure in the lubrication system of the engine. After switching the key to 1 position the lamp must go ON and after starting it goes OFF.

This indicator starts blinking when the direction lights are turned on.

Check direction lights.

If the lamp goes ON when the engine is running, insufficient lubrication of the engine is indicated.

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47

2.7. Instruments and Controls

Switch + pilot lamp of warning lights (22)

Fuse box (25) The box contains fuses.

(options)

F1

front headlights, (direction lights) ........ 10 A (15 A)

-

off

F2

rear lights ........................................................... 10 A

-

warning light on (indicator in the switch)

F3

plug of service lamp (warning beacon) .......... 10 A

Switch+pilot lamp of the flashing beacon (23) (options) -

off

-

warning beacon on, signaled by indicator in the switch.

Beacon to place on the frame ROPS to connect to plug (28).

F4

horn .................................................................... 7,5 A

F5

STOP engine, el. magnet of brake, back up alarm .................................................... 10 A

F6

sprinkling of drum .............................................. 15 A

F7

lamps control + acustic signalliting defect ... 7,5 A

F8

reserve ........................................................................

Replace fuses with same type fuses only!

Sprinkler cycling (24) The cycles of sprinkling are adjusted continually by turning from the 0 to the right.

Automatic function Sprinkling is turned off automatically when the travel control is moved to position 0 The machine sprinkles when standing still, when the travel control is in position D .

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VH 170/VH 180

OPERATING INSTRUCTIONS Driver's seat with safety switch (26) It is adjustable and furnished with an inertia-reel safety belt and seat switch.

Seat adjustment elements Backrest angle adjustment - by pushing lever (1) the backrest folds as needed.

1 1

The operator must use the safety belt (1) when working!

Seat firmness adjustment - by pressing lever (2) the firmness of the backrest is adjusted to the driver's weight between 50 - 130 kg (110 - 266 lb) in steps of 10 kg (22 lb).

2

Sliding seat lengthwise - by lifting lever (3) the seat may be moved forwards and back.

Seat switch function:

The driver must sit on his seat before the machine is started.

' 3

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49

2.7. Instruments and Controls Box (27) The operation manual and service documentation are in the locker located on the rear side of the seat.

The service lamp plug and warning beacon (28) The plug (12V) connects the service lamp and the warning beacon.

27

28

50

VH 170/VH 180

OPERATING INSTRUCTIONS Engine glow fuse (29) This 50 A fuse secures the whole electrical circuit.

Operating hours counter (30)

Glow pilot lamp (32) After switching the key to II position the lamp must go ON, engine glow lamp is ON. After extinction engine incandescent indicator lamp switching the key to III position starting engine.

The counter shows number of motor operating hours. The counter starts counting hours after the charging indicator went off. The recorded time is not dependent of the motor's revolutions.

Battery breaker (31)

32

The breaker connects or disconnects electrical wiring of the machine.

0 disconnect I connect

I 0 31

29

30

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51

2.8. Controlling basic functions of the machine

2.8.1.

Controlling basic functions of the machine

2.8.1.1. Starting the motor The starting procedure: • Switch on the storage battery master switch (31).

• Shift the travelling controller (2) to 0 neutral position (the engine can be started only in the neutral position).

It is necessary to check the amount of oil in the engine and hydraulic tank, the amount of fuel in the fuel tank, and the amount of water in the water tanks every day before starting the engine.

Make sure that no engine components are loose, worn or missing.

The engine may be started from the driver’s post only.

I 0 31

52

Before starting the engine use the horn and make sure that nobody can be endangered by starting the engine.

VH 170/VH 180

OPERATING INSTRUCTIONS • Insert the ignition key into the switch box (5) and shift

it to the I position, the battery charge (14) and engine lubrication (18) pilot lamps will go ON as well as the lamp of brake (17).

• Place the engine throttle control (4) approximately in the middle.

• Switch the key into the suspended II position and hold it there position into conkout pilot light incandescence (preheating). In case of installing standart glow lamp,glow lamp goes off after about 6 seconds, when the starter switch key is turned to II position.

• Do not try to start the engine (the key III position) for a longer period of time than 10 seconds. If it does not start, wait about 30 seconds and repeat the process (preheating II position and start III position).

• Do not try to start the engine for a longer period of time

than 10 seconds. If it does not start, wait about 30 seconds and repeat the process.

• When starting for the second and subsequent times, shift the engine throttle control to maximum fuel supply.

• If the engine does not start even after three attempts, look for a defect.

• After starting the engine, let it run without any load at an increased rate 1300-1500 RPM

• Do not use full load until the engine warms up (for about 3 to 5 minutes).

• Rapid increase or decrease in RPM is inadmissible.

The machine must be with released brakes before starting – using the “STOP” button (6). The travel controller must be in the “0” position.

When starting the engine with the auxiliary power supply, connect the grips plus (+) to plus (+) and minus (-) to minus (-).

Always connect the „minus“ as the last one and disconnect as the first one.

When starting with the auxiliary power supply, is not permitted to disconnect this supply sooner than the machine’s accumulators are connected. Watch out for the starting voltage of the auxiliary power suply (for 12 V).

Don’t disconnect the accumulator battery when the engine is on.

Is prohibited to check if the wire is live by sparking by the machine ground.

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53

2.8. Controlling basic functions of the machine

2.8.1.2. Travel forward and reverse

Direction and speed selection

• Switch OFF vibration using (3) switch, (20) pilot lamp Warn using the horn before running the machine and wait for a sufficient time, so the possible personnel can leave the dangerous space (space under the machine) !

Check if the space in the front and in the back of the machine is free of persons !

goes OFF.

• Set the necessary revolutions engine by means the accelerator controller (4) to I position (see fig.

386N0030).

• Draw the controller (2) towards yourself from 0 to D position.

Controller position F1 = the machine goes forward at working speed.

Controller position B1 = the machine goes backward at working speed.

Controller position F2 = the machine goes forward at travelling speed.

Controller position B2 = the machine goes backward at travelling speed.

The parking brake must be switched OFF using switch (8) before the machine starts moving.

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VH 170/VH 180

OPERATING INSTRUCTIONS

2.8.1.3. Travelling with vibration • Choose, using the vibrating drums selector (10), if •

•

vibration should be done using the front drum only or using both drums simultaneously.

Shift the vibration switch (11) to the AUT or MAN position.

AUT position = the machine vibrates in the operating speed mode. If the machine does not run, vibration automatically goes OFF. MAN position = the machine vibrates independently of the speed selected even though the machine stays on the spot.

Choose engine throttle in max. position (4).

4

• Run over the machine and switch on the vibration

using the vibration switch (3). The drums will start vibrating, pilot lamp (20) will light up. Vibration can be interrupted by pressing the vibration switch (3) again.

The accelerator controller (4) must always be set to position II when vibration is ON.

Never use vibration for longer than 30 seconds when the machine stays on the spot as the vibrator bearings could be damaged. Never start vibration on hard (frozen, concrete) ground.

I

II

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55

2.8. Controlling basic functions of the machine 2.8.1.4. Parking the machine

2.8.1.5. Storage the machine

• Turn vibration off.

• Place the machine on a flat surface with sufficient loadcarrying capacity

• Shift travel lever to zero.

• Switch off the battery breaker

• Switch on parking brake.

• Switch off all accessories, such as sprinkling, lights, etc.

• Let a hot engine run idle for about 1 to 2 minutes at 1300 rpm.

• Stop the engine by turning the key to "0".

The machine applies brakes automatically thereafter.

• Clean the machine, the scrapers, etc.

• Inspect the machine and repair defects caused by its operation.

• Check that the accessories are properly stored.

• Wedge the drums with blocks.

• Make sure that there is no danger of landslides, flooding, etc.

• Remove key (1) from the switch box.

• Lock the hood.

If the lubrication indicator lights up during travel, stop the motor immediately, find the defect and repair it.

In case of emergency, particularly on a slope, stop the machine immediately by pressing the parking brake switch after the travel lever was shifted to neutral.

• Close and lock the lid (2) over the dashboard to protect it against vandals.

Stop the machine on a flat and firm ground.

Check that the parking spot is in no danger by forces of nature (landslide, flood, etc.).

After removing the key close the lid on the switch box.

2

'

56

VH 170/VH 180

OPERATING INSTRUCTIONS

2.8.1.6. Engine emergency shut down

2.8.3.

• In case of defect stop the machine by pressing the

• Attach the protective frame by the hooks installed in

• Release brakes by turning push button (6) in the

• Place the protective frame on the rear frame of the

emergency brake push button. The machine and the motor will stop. direction of the arrow.

• Before starting the motor, move the travel controller (2) to "0".

The machine may not be used, if the emergency brake doesn't operate properly.

Protective frame

upper threads of the crossbeam of the protective frame.

machine and fix it with 12 bolts M20x50 (8G) with torque of 165 Nm (1460 in lb).

• Dismantle the protective frame in reverse order.

Safety regulations Use hoists and ropes of sufficient load-carrying capacity.

Lashing may be done by a qualified person only.

2.8.2.

The running-in period

Do not enter underneath lifted load.

Near presentation new machinery into operation first 5 hours don t work with vibration - during running-in period new machinery.

NOTE! The motor may not be run in with prolonged runs at low loads, less than half,, or at low revolutions. The piston rings will not be properly adapted with resulting increased use of oil and smoke emission. After 60 hours, the motor is properly run in and may be fully loaded.

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57

2.9. Machine transport 2.9.1

Moving the machine on the site

The machine moves on its own over the site outside public roads. Observe safety regulations applicable to specific sites.

During times of low visibility the machine must have its headlights turned on.

2.9.2.

Moving the machine on public roads

• The basic modification of the machine is not equipped for moving on its own on public roads, and its travel there is forbidden.

• The roller may be moved loaded on a truck of suitable

carrying capacity. The elevation of the platform must be such so that the total height including the roller is not more than 4 meters. The machine must be properly fastened to the carrier vehicle. The binding points are following: front and rear fastening eyes at the side plates of the drum frame.

SAFETY REGULATIONS The transport machine must be for transport the machine during the loading and unloading locked and mechanically secured against non-desirable move using the scotchs.

When running on the transporting device and running out are all personnel obliged to get out of it except the machine driver, to prevent the accidents if the machine falls down.

The worker vectoring the machine on the transporting device must stand still on one place out of the machine and out of the transporting device a be in sight of the driver (in a visual contact) during the whole period of the running on and out.

The worker vectoring the machine must communicate with the driver using the specified communicating signs.

When transporting the machine (on the platform) there can’t be any personnel nor on the platform, neither on the machine.

The machine must be on the platform properly hanged and mechanically secured against shifting to all directions and also against turn over. The tires must be blocked using the scotchs.

Before undergoing the underpasses, bridges, tunnels, elevated traces, check their height.

• In some countries the roller may move on its own, if the

machine is equipped with directional signals. Please check your local ordinance.

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VH 170/VH 180

OPERATING INSTRUCTIONS 2.9.3.

Handling the machine

To load the machine on a vehicle use loading ramps or cranes.

For loading by the crane the roller has hooks installed on its frame.

Before to lifting the flexible joint must be secured against unwanted turning by moving the securing rod (1) into the holder (2) on the rear frame of the machine and fixing it with pin (3) with split pin (4).

1

Learn about your national laws and regulations related to operation of cranes; these must be kept when loading and unloading the machine. The binding means must too conform to the respective regulations.

For binding use only the designated hooking circles (pins).

Use only the crane and the binding means of sufficient payload.

4 2

1

The binding can be done only by licensed binder.

Do not enter under the suspended items.

3

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2.9. Machine transport 2.9.4.

Towing the machine

In case of defect the machine can be towed for a certain, necessary distance. Attach the ropes to the towing eyelets on both sides of the front or rear chassis.

Releasing brakes of the hydraulic motor of travel Poclain VH 170/180:

• Remove two plugs (1) on the face of the hydraulic motor.

1

1

• Push both bolts (2) inside against the pressure of

spring (3) and screw both evenly and fully in with torque 35 Nm.

Release brakes on both hydraulic motors of both drums and short circuit the hydraulic loop of travel to prevent the drums from skidding.

60

VH 170/VH 180

OPERATING INSTRUCTIONS • Up dismantling lever (2) except bed (3) and index her

Short-circuit hydraulic loop of travel

• Before towing the machine, it is necessary to close the

in direction dart.

hydraulic circuit using the lever (2). The lever is placed or the right under engine bonet.

( 3 2

• Disassemble bolt (1), remove lever (2).

3

2

1 • Up veer bed (3), put in back lever (2), draw up wood screw (1).

• Transposition lever from position I. (shut) into position II. (open), get to cut off hydraulic circle.

• For enclosure cut off hydraulic circle act opposite way.

I

II

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2.9. Machine transport Steps for returning the machine to its original shape

When finished with towing, wedge both drums and wheels and prevent spontaneous movement.

• Apply brake by releasing two bolts and inserting plugs (1) in Poclain hydraulic motors.

• Slide back the lever for short-circuiting the hydraulic loop to position I. (shut) and safeguard with washer against remove of lever.

Towing the machine - General Safety Instructions Before you release the brakes, wedge the both drums against any spontaneous movement of the machine thereafter.

When towing the roller, check, if the brakes do not get warm because of insufficient releasing. When the brakes of gears, hydromotors are released and the hydraulic circuit short-circuited, no braking system is available! All the service, emergency and parking brakes are out of operation!

Do not start the engine during towing.

For towing use undamaged ropes or tow bars of sufficient capacity 1.5 x higher than the weight of the towed vehicle. Do not use a chain for towing!

Nobody may be on the vehicle that is being towed with non-functioning motor.

It is necessary to maintain the minimal deviation from the direct towing angle. Maximum deviation is possible within 30°.

Smooth and constant movement must be maintained in towing. Do not exceed towing speed by more than 2 km/hour (1.2 mph) and do not tow for more than 300 m (0.19 miles) The towing machine should correspond by its size to the damaged machine. It must have sufficient towing power, weight and braking effect.

When towing down hill an additional machine must be attached to the rear end of the machine. This way it is possible to prevent an inadvertent movement of the damaged machine.

These are general requirements for a safe towing of the machine under normal conditions. Any possibly different situation that could occur during towing must be consulted with the dealer When towing is completed, return the machine into its original shape.

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2.10. Special conditions of the machine use

OPERATING INSTRUCTIONS

2.10.1. Travel with vibration on the compacted and hard materials

2.10.2. Operating the machine under more severe weather conditions

By travel with tha machine under vibrations there could occur lost of the trad contact with the compacted material (so called vibroimpact) due to high ratio of the base material compaction or due to travel on the hard materials. That condition is realized by transfer the vibrations to the machine frame and to the driver´s post. Particulary wqe can remove the effects by increasing the travel speed or by changing the vibration values of the mechine (using lower amplitude). The increasing vibrations transfer to the driver´s post can occur also with the increasing ratio of base compacted material.

2.10.2.1. Machine operation at low temperatures

If there is a need to work with the machine under the conditions where the personel can be exposed to the incresed vibrations, the supervisor is obliged to change the working process to avoid the threating the driver´s health.

Long-term work in the vibrationstroke mode is not allowed. The machine could be damaged in extreme situations.

Compacting in winter depends on the content of minute particles and water in the compacted soil. With dropping temperature below freezing the ground becomes firmer and more difficult to be compacted.

If it becomes necessary to work at temperatures below 0 °C (32 °F), it is possible to compact dry soil and gravel or do fast compacting of unfrozen materials before the ground freezes solid.

Preparations of the machine for work at low temperatures · Change oil for oil recommended for the specific range of low ambient temperatures. ·

Use hydraulic oil of corresponding kinetic viscosity

·

Use winter fuel

·

Check charge of the battery

For good starting at low temperatures the battery must be fully charged. By warming up the battery to 20 °C (68 °F), by taking it out and storing it in a warm room, the limit temperature for starting is lowered by 4 to 5 °C (39 to 41 °F).

The machine may be used only after the fluids have been heated up to working temperature.

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63

2.10. Special conditions of the machine use 2.10.2.2. Work at higher temperatures and humidity At higher altitudes the engine power drops. As these factors are not mutually dependent, their effects on the engine power can be approximately described as follows: ·

every 10 °C (50 °F) of increased temperature cau-ses the power drop up to 4 % (at constant humidity).

·

every 10 % of increased relative humidity causes the power drop up to 2 % (at constant temperature).

2.10.2.3.

Machine work at Higher altitude

At increasing altitudes the engine power drops because of lower air pressure and thus lower specific weight of the sucked air.

Altitude (m) 0 500 1000 1500 2000 2500 3000

(ft) 0 (1640) (3281) (4921) (6562) (8202) (9843)

Power derating % 0 3 6 10 15 21 28

2.10.2.4. Work in dusty environments If the environment is very dusty, reduce intervals of cleaning the air filter and change its elements more frequently; clean the engine cooler and hydraulics more often too.

2.10.2.5. Compaction near to constructions or underground ingeneers nets and cables If there is a needed to compact near the constructions or engineers nets and cables, we have to judge the vibrations influence affected by the machine work to the constructions or ingeneers nets and cables, to avoid the threat to the constructions or ingeneers nets and cables.

The manufacturer is not responsible for the damages done by using the machine near to the constructions or underground ingeneers nets and cables !

If the engine at the high altitudes (over 1500 m) smokes black smoke, contact the engine manufacturer s service, that will provide the adjusting of the injection pump due to these conditions.

The engine output is affected by the environment in which the machine works. 2.10.2.1. - 2.10.2.3.

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OPERATING INSTRUCTIONS

Notes:

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66

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3.

LUBRICATION AND MAINTENANCE MANUAL

MAINTENANCE MANUA L VH 170 and VH 180

VH 170/VH 180

67

68

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3.1. Safety and other regulations at the machine maintenance 3.1.1.

Safety at machine maintenance

The lubrication, maintenance and adjusting provide :

• always at engine stolling

• •

• • • • •

with expertly trained personnel to the dates showed in the lubrication table or by the technical status check according to safety, fire, ecological and hygienic regulations mentioned in the Operating manual for the VH 170/VH 180 roller after cleaning the machine, lubricating areas and maintenance or repair areas

with disconnected electrical installation using the disconnector and with removed key from the switch box after placing the warning table “Machine is out of order” on the dashboard

•

using the suitable non-damaged instruments

• • • •

The welding instrument’s ground place as near to the welded place as possible.

on machine secured against spontaneous movement (scotchs)

on the cooled machine parts

•

Before doing the welding works using electrical circuit on the machine is compulsory to disconnect all elements containing semiconductors from the electrical installation, it is: engine alternator, motorhour counter, all driving units under the dashboard and so on.

on the machine placed on solid flat area

• •

After finishing the adjusting or maintenance check the function of all security devices !

under zero pressure in the hydrostatic delivery system and due to the valid regulations by replacing the fault or worn parts by new ones, original-made. The manufacturer is not responsible for damages caused by using of non-original parts! only using the sufficient lighting of the whole machine by necessary remove of the covers and safety elements with their mounting back after finishing the work by re-tightening the screw connections – by the tightening moment and connections tightness check when changing the working fills after their warm up – avoid the burn ups – use recommended fills only

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3.1. Safety Standards at Lubrication and Maintenance 3.1.2.

• • • • • • • • •

Fire regulations when changing the working fills

The place for exchange the oils must be placed such way to don’t overlap to the areas with danger explosions, fire.

It must be signed by the tables and marks with “No smoking” signs and signs prohibiting the use of naked fire.

The manipulation area must be designed such way catch the amount of flammable liquid equal to the capacity of the largest vessel, transport container.

The place must be equipped with the hand extinguishers fire.

For the oil, diesel fuel manipulation, use the vessels as the steel barrels, cans, sheet metal jugs.

The transport vessels must be properly closed during the storage.

The vessels must be with only one outlet, stored always with the outlet up and secured against the flow out and drains.

The vessels must be marked by non-removable writing showing the contents and the flammable class.

From the view point of fire danger are the flammable liquids used on the machine divided into classes of hazard: III hazard class - diesel fuel IV hazard class – mineral oils, lubricating greases, antifreeze mixture.

70

VH 170/VH 180

Lubrication and maintenance manual 3.1.3.

•

Ecological and hygienic fundamentals

When operating and maintenance the machine, the ma chine’s user is obliged to keep the general fundamentals of health protection and the environment protection, and keep the laws, regulations and rescripts relative to this problems and valid in the territory of using the machine.

3.1.3.1. Hygienic fundamentals Oils, radiator, brake systems and accumulators fillings, cleaning and conserving agents and paints including thinners are harmful materials. Workers in contact with these products during the driving or maintenance of the machine are obliged to obey the common rules of the selfhealth protection and follow the safety and hygienic manuals from the manufacturers of this products.

We warn of:

•

•

•

VH 170/VH 180

–

eyes and skin protection when working with accumulators

–

skin protection when working with oils, paints and coolants

–

proper washing the hands after finishing the work and before the meal, treat the hands with appropriate reparation cream

–

when working with the working fills obey the maintenance manual

Oils, radiator, brake systems and accumulators fillings, cleaning and conserving agents and paints including organic thinners and also cleaning and conserving agents always keep in original properly signed vessels. Don’t allow the storing of these materials in non-signed vessels and other bottles due to danger of exchange. Extremely dangerous is a possibility of exchange with meal or drinkables.

In the case of accidental stain of the skin, mucous membranes, eyes or of inhalation of the vapor, apply immediately first aid. In such case find the emergency first aid by the doctors.

When working with the machine use the ears protectors always of convenient kind and design.

71

3.1. Safety Standards at Lubrication and Maintenance 3.1.3.2. Ecological fundamentals The fillings of individual machine systems and also some parts are after blackout (dismounting, fills exchange) the risk garbage for the environment.

To this category of waste products belongs : –

organic and synthetic lubricants, oils and fuels

–

cooling liquids

–

accumulator fills and accumulators themselves

–

the conditioner systems fillings

–

cleaning and conserving materials

–

all dismounted filters and filter inserts

–

all used and blackouted hydraulic and fuel pipes, rubber steels and other machine parts, contained by materials mentioned above.

With materials and parts listed above we must manipulate after blackout according to the appropriate national regulations for individual environment parts protection and according to the health protection regulations.

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3.2. Specification of fluids 3.2.1.

Engine oil

Engine oil is specified by its performance and viscosity classifications.

Performance classification according to API (AMERICAN PETROLEUM INSTITUTE) CCMC (COMMITE of COMMON MARKET AUTOMOBILE CONSTRUCTORS).

ACEA (ASSOTIATION DES CONSTRUCTEURS EUROPÉENS DE AUTOMOBILE) Viscosity classification To determine SAE (Society of Automotive Engineers) viscosity class, the ambient temperature and type of operation in place of usage of the machine are decisive.

Lubrication and maintenance manual 3.2.2.

Fuel

Diesel is used as fuel:

• CEN EN 590 or DIN/EN 590 (draft) • DIN 51 601 (February, 1986) • BS 2869 (1988): A1 and A2 • ASTM D 975-88: 2-D • VV-F-800C: DF-A, DF-1 and DF-2 • NATO code F-54 and F-75 NOTE Environmental Agency recommends to use fuel with sulphur content less than 0.05 weight percent.

Permitted oil according to API: CH-4/SJ; CI-4

! NOTE !

All season - SAE 10W-40 (e.g. Valvoline, Premium Blue,).

Therefore use winter Diesel fuel at outdoor temperatures below 0 °C (32 °F). Special Diesel fuel with additives intended for very low temperatures must be used at outdoor temperatures below -15 °C (5 °F) (”super Diesel”).

NOTE Exceeding of the lower temperature limit does not damage the engine, it may only cause starting problems.

It is suitable to use general-purpose multi-grade oil in order that oil need not be exchanged because of ambient temperature changes.

For easier start at temperatures below 0 °C (32 °F), SAE 10W-40 oil is recommended by the engine manufacturer.

! WARNING !

Exceeding the upper temperature limit must not last for long, taking into consideration reduced lubricating properties of oil.

Je-li použit olej CF - 4 nebo CG – 4 v kombinaci s palivem s vysokým obsahem síry, měňte olej v kratších intervalech než je doporučeno v tabulce údržby viz. kap. 3.5. v závislosti na provozních podmínkách stroje.

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3.2. Filling specifications 3.2.3.

Coolant

! NOTE !

Use coolant consisting of 40 - 60% of frost-resistant ethyl glycol agent and water according to Table all year-round for the cooling system of the engine. Use the coolant with antifreeze even in zones where temperatures do not fall below 0 °C (32 °F). The coolant is not only protecting the cooling system against frost but increases also the boiling point. Inhibitors contained in the antifreeze protect parts of the engine cooling system and extend their life.

The following table shows ranges of usability for various ratios of antifreeze in the coolant: Ethyl glycol antifreeze

Propylglycol antifreeze

40 % = -23 °C (-10 °F)

40 % = -21 °C (-6 °F)

50 % = -37 °C (-34 °F)

50 % = -33 °C (-27 °F)

60 % = -54 °C (-65 °F)

60 % = -49 °C (-56 °F)

68 % = -71 °C (-90 °F)

68 % = -63 °C (-82 °F)

Do not use more than 50% of antifreeze in the coolant, unless absolutely necessary.

Never use a ratio higher than 68%.

Antifreeze is manufactured in different bases.

Their mutual mixing is not recommended. Anticorrosive properties may be lost when mixing different types of coolants.

Nitric amines dangerous to health are formed when mixing the nitride-base antifreeze and the aminebase agent.

Check the ratio of antifreeze in the coolant before wintertime using a refract meter (hydrometer).

Do not use antifreeze aggressive to aluminum - it may cause corrosion of the radiator.

SUNOCO - PERMANENT ANTIFREEZE SHELL - Glycoshell AF 511 S TEXACO - HAVOLINE Antifreeze Coolant/AFC CASTROL - ANTIFREEZE MB

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VH 170/VH 180

Lubrication and maintenance manual 3.2.4.

Hydraulic oil

! NOTE !

For use in the hydraulic system of the machine, only highquality hydraulic oils of output class according to ISO 6743/HV (equal to DIN 51524 part 3 HVLP; CETOP RP 91 H).

The machines are filled with hydraulic oil of kinetic viscosity 46 mm2/s at 40 °C (104 °F) ISO VG 46 by the manufacturer. This particular oil is suited for applications in the widest range of ambient temperatures.

At high ambient temperatures, when the oil temperature reaches continual 90 °C (194 °F), we recommend replacing the oil with one of kinetic viscosity 100 mm2/s - HV 100 (BP BARTRAN HV 100; ESSO UNIVIS N 100, etc.)

At temperatures below –13 °C (9 °F), replace oil with one of kinetic viscosity 32 mm2/s - viscosity class HV 32, such as BP BARTRAN HV 32, ESSO UNIVIS N 32, etc.).

Manufactured by

Sort of oil

Synthetic hydraulic oil

Output class on ISO 6743/HV

HV (HVLP)

Viscosity class on ISO 6743/4, DIN 51519

VG 46

Hydraulic system can be filled with synthetic oil, such as PANOLIN - HLP Synth. 15/22/32/68 that is completely degradable by microorganisms found in water and soil in case of leak.

Viscosity class on CETOP RP 91H

HV 46

AGIP

AGIP ARNICA 46

ARAL

VITAM HF 46

AVIA

AVILUB HVI 46

BP

BARTRAN HV 46

CASTROL

HYSPIN AWH 46

CHEVRON

EP 46 HV

ELF

HYDRELF 46

ESSO

UNIVIS N 46

FINA

HYDRAN HV 46

FUCHS

RENOLIN MR 46 HV

MOBIL

MOBIL DTE 15

ÖMV

HLP - M 46

SHELL

TELLUS T 46

TEXACO

RANDO OIL HD CZ 46

TOTAL

EQUIVIS ZS 46

! NOTE !

Water content (condensation water) in oil must not exceed the limit of 0,1%.

Operating fluid must be checked by taking samples in regular intervals - see the chart.

When filling older machines with synthetic oil, the residual limit of mineral oils must not exceed 8% of the total fill.

When filling biologically degradable oils, mixing with up to 2% of the total tank content is allowed.

When changing over from mineral oil to synthetic or when mixing oils of different brands, always consult the procedure with the oil manufacturer or dealer!

Interval of taking samples

Common operation

Extreme conditions

1. check

500 h

250 h

2. check

1000 h

500 h

1000 h or once a year

500 h or once a year

subsequent checks

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3.2. Filling specifications 3.2.5.

Lubricating grease

Plastic grease containing lithium in compliance with NLGI2 regulation (Mobilplex EP-1, Retinax A, Alvania, Grease No 3 etc.) must be used to grease the machine.

ISO 6743/9 CCEB 2 DIN 51 502 KP2K-30 (Mogul LA 2, Mobilplex EP-1, Retinax A, Alvania, Grease No 3 etc.).

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VH 170/VH 180

3.3. Fluids

Fills of...

Lubrication and maintenance manual

Type of fill

Quantity l [gal US] VH 170

*

Brand

VH 180

Engine

Engine oil SAE 10W/40 according to chapter 3.2.1.

4,5 [1,18]

Fuel tank

Diesel according to chapter 3.2.2.

34 [8,98]

Hydrostatic system

Hydraulic oil according to chapter 3.2.4.

35 [9,25]

Vibrating drum

Engine oil SAE 10W/40 according to chapter 3.2.1.

Engine cooling system - coolant

All year round - anti-freeze liquid according to chapter 3.2.3. for temperatures down to -25°C (-13°F)

Sprinkling tank

Water and antifreeze - ratio according to outdoor temperature

100 [26,41]

Joint bearings joint and steering cylinder

Plastic grease according to chapter 3.2.5.

as required

Accumulator

Distilled water

as required

2x1,2 [0,31]

2x1,5 [0,39]

3,5

NLGI - National Lubricating Grease Institute

VH 170/VH 180

77

78

VH 170/VH 180

3.4. Lubrication chart

VH 170/VH 180

Lubrication and maintenance manual

79

3.5. Maintenance chart

80

VH 170/VH 180

Lubrication and maintenance manual

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81

3.6. Individual operations of maintenance The lubrication and maintenance is done in regularly repeated intervals due to daily counting the numbers on the motorhours counter.

Dismounted or unscrewed screws, plugs, worm connections of the hydraulic etc. retighten by the tightening moment due to the tables mentioned in the chap. 3.6.33. else otherwise specified by the different value at respective operation.

Within this manual are mentioned only the basic information about the engine, other information are mentioned in the manual for the manipulation and maintenance of the engine, which is part of the documentation delivered with the machine.

Obey the instruction mentioned in the manipulation and maintenance manual!

After first 50 - 150 hours of operation a new machine after General Repair, follow

3.6.11. Change of engine oil 3.6.12. Inspection and adjusting of the play of cooling fan belt 3.6.16. Water pump filter cleaning 3.6.17. Replacing the oil filter cartrige 3.6.20. Replacement of fuel filter element Check tightness of engine, such as fuel or oil leak.

Check mounting of engine in the machine frame!

After first 800 hours of operation a new machine after General Repair, follow Checking bud adjusting valve clearance See Operator s manual Kubota diesel engine

82

VH 170/VH 180

Lubrication and maintenance manual Every 10 Hours or Daily 3.6.1.

• • • • • •

Check and add oil to motor

Every 10 Hours or Daily •

When operating the machine on steeper slopes, maintain oil level on MAX.

Do before starting the motor; the machine must be level on firm and straight ground If the motor was running, wait about 5 minutes for the oil to run down in the sump.

Raise the hood, pull out the dipstick (1), wipe with lint free cloth.

Reinsert fully and read off the oil level with dipstick out.

Oil level must be between marks MAX and MIN on the dipstick.

Unscrew plug (2) in the filling throat and add oil. Wait about a minute and recheck.

1

•

Add oil of the same type only.

•

Check tightness of the motor, repair if necessary.

• 2

•

Inspect the motor to find any possible defects or missing parts, or visible discrepancies.

While the motor is being run in, we recommend checking oil twice daily.

Don’t start the engine until reaching the proper oil level in the engine.

Use the recommended oil only according to chapter 3.2.1.

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3.6. Individual Operations of Maintenance Every 10 Hours or Daily 3.6.2.

• •

Inspection of the air filter dust vent

Do by visual means before starting the engine or under engine turned off.

The valve (1) is cleared automatically when the machine is running.

•

Check if the valve is not damaged or missing.

•

Clean the outlet slot sometimes.

•

Every 10 Hours or Daily

Remove the clotted dust by pressing the upper slot part.

84

Don’t work the machine if the dust valve is disabled.

VH 170/VH 180

Lubrication and maintenance manual Every 10 Hours or Daily 3.6.3.

Check the coolant level of engine

• Remove the radiator cap, and check to see that coolant

Every 10 Hours or Daily • Check to see that two drain cocks, one is at the crankcase side (1) and the other is at the lower part of the radiator as figures below (2).

reaches the supply port.

1

• Check the coolant level of the reserve tank. When it is within betweeen the “FULL” and “LOW” marks, the coolant will last for the one day‘s work.

• When the coolant level drops due to evaporation,and water only up to the full level see chapter 3.2.3.

2

Check the coolant level before every operation.

Do not remove the radiator cap while coolant is hot. Work only after letting the engine and radiator cool off complety (more then 30 minutes after it has been stopped).

Do not refill reserve tank with coolant over the “Full” level mark.

Be sure to close the radiator cap securely. If the cap is loose or improperly closed, coolant may leak out and decrease quickly.

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3.6. Individual Operations of Maintenance Every 10 Hours or Daily 3.6.4.

• •

Inspection, refilling the fuel amount

Do before starting the engine - the machine must stand horizontally on solid, flat base.

Check the fuel amount at the fuel gauge (1).

Every 10 Hours or Daily • • • • •

Fill the fuel tank to the lower edge of the filling tube only, check the level on the level indicator.

Use the clean recommended fuel only due to chapter 3.2.2.

During the work, keep the place clear.

Don’t spend the whole fuel tank. If you do so, reach the air intake fuel system.

The content of the fuel tank is 34 l (8,9 gal US), enough to last 16 hours of normal operation.

1

When working, don’t smoke and use the naked fire.

Don’t refill the fuel in closed buildings.

Don’t refill the fuel under the engine is on.

Don’t spill the fuel.

• •

Clean the tank plug (1) and the filling neck.

Unlock the tank cover lock and turn the tank cover anticlockwise.

1

86

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Lubrication and maintenance manual Every 10 Hours or Daily Inspection of oil in the hydraulic tank

•

Do this before starting the motor. The machine must be level standing on firm, straight ground.

•

Raise the hood.

•

Unscrew the plug and fill up through a strainer (3).

•

Fill up as required, see Chapter 3.2.4.

3.6.5.

• • •

Every 10 Hours or Daily

Check oil level in inspection hole (1) on the right side of front frame machine.

In cases of larger losses of oil find the cause of leaks in the hydraulic system - hose connections in hoses, hydraulic motors, and hydraulic generators - and repair.

The level must be visible always at the mark, see point (2)!

1

3

2

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3.6. Individual Operations of Maintenance Every 10 Hours or Daily 3.6.6.

• •

Inspection of hydraulic oil filter fouling

Do this while the motor is running and the oil temperature is 50 -60 °C (122 - 140 °F).

Check indicator (1), whether there is an increased pressure due to the fouling of the filter cartridge.

Every 10 Hours or Daily • • •

If the indicator appears red, the cartridge must be replaced.

Replace the cartridge only when the pressure reaches its maximum value as indicated by red field in the indicator.

Replace cartridge according to Chapter 3.6.28.

1 1

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Lubrication and maintenance manual Every 10 Hours or Daily 3.6.7.

• • •

Inspection of hydraulic oil cooler

The machine must be level on ground.

firm and straight

Stop the motor, raise the hood and disconnect electrical wiring Check cooling fins of the cooler.

Every 10 Hours or Daily •

Blow compressed air through the fins if needed.

•

Should the fins be soiled by oil, use cleanser.

If the cooler is soiled by oil, check the origin of oil.

Do not damage the fins while cleaning.

Follow the manufacturer's instructions when applying the cleanser.

Catch rinse water in dirty water basin in accordance with ecological rules.

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3.6. Individual Operations of Maintenance Every 10 Hours or Daily 3.6.8.

• •

Every 10 Hours or Daily

Refilling the sprinkling water tank

Do before starting the engine - the machine must stand horizontally on solid, flat base.

With open lock (1) fill with pure water through strainer (2) in the tank intake.

2

1

2

90

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Lubrication and maintenance manual Every 10 Hours or Daily 3.6.9.

• • •

Every 10 Hours or Daily

Checking the fuel pipes

If the clamp band is loose, apply oil to the screw of the band, and tighten the band securely.

If the fuel pipes and clamp bands are found worn or damaged before two years‘time, replace or repair them at once.

After replacement of the pipes and bands, air – bleed the fuel system.

Check or replase the fuel pipes after stopping the engine. Broken fuel pipes can cause fires.

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3.6. Individual Operations of Maintenance Every 10 Hours or Daily

3.6.10. Inspection of warning equipment and emergency brake • •

With ignition key (5) in position ”0” check the correct operation of all lights (12, 13), warning horn (7) and lights (23), turn signals (9, 21), and the beacon (22).

Turn ignition key (5) to position ”I” – charging indicator (14), engine lubrication (18) and parking brake (17) indicator turn on.

Every 10 Hours or Daily

• • •

Start the motor –lubrication (18) and charging (14) lights should turn off.

Speed up the motor slightly above idle, start machine - turn off braking warning lamp (17).

Press emergency brake push button (6), brake indicator (17) should turn on, motor RPM drop down and the motor stops. By turning emergency brake push button to the left the emergency brake is off.

If the emergency brake function is not correct, it is not allowed to use the machine. The defect must be corrected.

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Lubrication and maintenance manual Every 100 Hours

Every 10 Hours

3.6.11. Change of engine oil

•

•

Let the oil out after finishing the work or after decreasing the temperature to 60 °C (140 °F), or with the engine turned on (when driving the machine) wait until the oil temperature reaches the 60 °C (140 °F).

•

Place the roller to the horizontal position on a flat, solid base.

•

• • • •

Start the engine and let it run under increased revolutions for 2-3 minutes.

Stop the engine, wait for 5 min. to let the oil flow down to the machine van. Then check the proper oil level – if necessary, replenish to upper guideline of the gauge (3).

Check the tightness.

Turn the engine off and disconnect the electric machine installations.

Prepare the convenient vessel with capacity approx.

5 l (1,32 gal US).

Dismount the outlet plug (1) and let the oil flow out.

Change oil and filter in a new motor or after GO (General Overhaul) after 50 ÷ 100 Operating hours. (See 3.6.17. Replacing the oil filter cartrige) Change the oil always after 1 year even the exchange interval doesn’t reach the 100 work-out motorhours.

1

Use recommended oils only due to chap.

3.2.1.

When out-flowing the hot oil, watch out for possibility of burn ups.

Catch the outflowing oil, don’t let it suck in to the ground.

Dispose according the valid regulations.

• • •

Check the worm and clean the contact area for the packing.

Mount the plug back. Tightening moment 50 Nm (37 ft lb).

Fill the engine with clean engine oil by the filling neck (2). The whole content is 4,5 l (1,18 gal US) of oil.

3

2

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93

3.6. Individual Operations of Maintenance Every 100 Hours

Every 10 Hours

3.6.12. Inspection and adjusting of the play of cooling fan belt

Using the measure

•

Place the roller horizontally on solid, flat base.

•

Stop the engine and disconnect the electrical machine’s installation.

•

Belts inspection

• •

Check by visual mean the belt status at whole circumference (heavily jagged borders, rifts).

Check the belt strain – push the thumb to belt using power of approx. 30-50 N – the flexure must not be greater than 7 - 10 mm.

•

• •

The scale leg (1) push to the measuring instrument.

The measure leader (3) place between pulleys on vbelt (2) – the stop must lie on the belt side.

Push the button (4) perpendicularly to the v-belt until the spring is hearable or sensible loaded.

Carefully take out the scale to avoid the movement of scale leg (1).

Read the measured value in the point of scale cut (see pointer) (5).

The value tigtening of belt with use gauge: Tension value - 400±20 N Tension value * - 300±20 N

*

• •

When new V-belts are fitted check the belt tension ofter ca. 15 minutes running time.

Change the damaged belt.

For checking the belt we can use also the belt strain measure, that can be ordered under number 91 107 at: Com. WILBAR Postfach 14 05 80 D-42826 SRN

94

VH 170/VH 180

Lubrication and maintenance manual Every 100 Hours

Every 10 Hours •

Belt tension

•

Lossen the alternator mounting bolts (1) and using a lever placed (2) betwen the alternator and the engine block, pull the alternator (direction of the arrow) out until the deflection of the belt falls within acceptable limits.

•

Do not over tightin sience the service life of bearings of the alternator could be shortened.

Check tension 15 minutes later.

Check and stretch the belts when the engine is off.

1

Be sure to reinstall the detached safety shield after maintenance or checking.

1

2

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95

3.6. Individual Operations of Maintenance Every 100 Hours

Every 100 Hours

3.6.13. Inspection of the accumulators status

Inspection of the electrolyte level

•

•

• • •

• •

•

Place the roller horizontally on solid, flat base.

Stop the engine and disconnect the electrical machine’s installation.

Clean the accumulators’ surface e.g. by water and dry them out.

Check the poles and clamps status. Clean the accumulator poles and clamps.

Slightly lubricate the clamps by grease (attend to a good contact).

Check the electrolyte level after opening the plugs of accumulator cells - if the electrolyte level reaches to the 5-15 mm in each cell. The level can be checked by glass pipe.

The cells with lower electrolyte level refill with distilled water to specified level.

•

Close the accumulators.

•

Keep the accumulators dry and clean.

•

•

96

Measure the electrolyte consistency in each cells.

•

Compare measured values with table. The table indicates battery charge at 20 °C (68 °F) and in tropics.

The requirements for the accumulators are extremely high in winter season. The accumulators have only part of their capacity needful for starting the machine at lower temperatures comparing with the capacity during normal conditions. For that case we recommended to check the battery electrolyte status and necessary recharge.

If the machine is not used during heavy frost weather during a few weeks, dismount the accumulators and store them such way to protect them against the frost.

Otherwise they can be damaged by the frost.

Density in g/cm

in °Be (Beume)

3

Normal Normal Tropics Tropics temperatures temperatures fully charged

1,28

1,23

32°

27°

semi charged

1,2

1,12

24°

16°

exhausted charge immediately!

1,12

1,08

16°

11°

VH 170/VH 180

Lubrication and maintenance manual Every 100 Hours •

In case of non-sufficient accumulator capacity recharge the accumulators.

•

The accumulator recharge do outside the machine.

•

Before recharging, open the accumulator plugs.

•

•

The run-down accumulator can freeze up already at few grades under zero. Before recharging, let the accumulator defrost otherwise it can explode when recharging.

After recharging, connect the accumulators properly (same poles), attend to a good contact.

When manipulating with the accumulators, keep these regulations !!!

The accumulator electrolyte is a strong acid. When manipulating with the accumulators, use the protective rubber gloves and means for eye protection.

Protect the skin and clothes against stain with the electrolyte or lead elements.

When contact the eyes with the electrolyte imme-diately wash the afflicted eye by the water stream for a few minutes. Then find the professional doctor’s help.

Every 100 Hours When manipulating with the accumulators, keep these regulations !!!

Don’t turn the accumulators, the electrolyte can flush away from deaeration accumulator leaks.

When spilled the acid (electrolyte), wash the afflicted place by water and neutralize by lime.

When recharging the accumulators, the hydrogen is released and raising with the mixture with air the explosive, easily combustible mixture. Don’t manipulate with the naked fire, naked light, don’t smoke.

Don’t provide actions producing the sparks. Don’t manipulate with conductors and electrical devices and instruments – it can cause the sparks.

Is prohibited to check the live wire by sparking on the machine’s ground.

If you do any repairs on the recharging circuit, disconnect the accumulator to prevent the acci-dental shorts.

When dismounting, disconnect the minus pole cable first (-), then the plus (+).

Disconnection of the accumulators have not be done under the engine is on.

When stained the skin or clothes by the electroly-te, wear off the clothes, wash the afflicted places by soap water or by the cooking soda and water solution find the doctor’s help.

The accumulator battery must e connected with the “minus” pole to the ground and “plus” pole to alternator output “B+”. Reverse connection can cause the damage of whole semiconductor device.

When consume the electrolyte, drink the maximal amount of milk or water, the solution of burnt flash powder with water, immediately find the doctor’s help.

Alternator must not be started for idle run - it is with disconnected cable from the “B+” grip and connected “D+” grip.

Never replenish with the distilled water the cells, if there is not any following work with the machine or recharging out of the machine. It can cause increased discharge of the accumulator.

Never replenish the acid (H2SO 4 ).

When starting using the auxiliary power supply is prohibited to disconnect that supply sooner than the machine accumulators are connected.

Watch out for the starting voltage of auxiliary power supply (for 12 V).

Before welding on the machine, the cables from “B+” and “D+” alternator grips must be disconnected.

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3.6. Individual Operations of Maintenance Every 100 Hours 3.6.14. Cleaning, replacement of air filter cartridges andd inspection of motor vacuum manifold • • •

Every 100 Hours •

Remove the main cartridge.

•

Clean the inside of the filter – not with compressed air.

•

Install dust valve.

Place the machine on a flat, horizontal surface.

Stop the motor, lift the hood and disconnect electrical wiring.

Remove dust filter and clean.

• •

98

Install cleaned or new cartridge. Make sure that it sits tight.

Release the clips and remove the lid.

VH 170/VH 180

Lubrication and maintenance manual Every 100 Hours

Every 100 Hours

Cleaning of the cartridge:

•

Forbidden procedures!

Use only dry cleaning with compressed air. Pressure may not exceed 5 bars (72 PSI). Apply air at an angle from inside out.

Never use damaged cartridge.

Do not remove cartridge just for its inspection.

Do not judge soiled cartridge by its looks only.

Do not leave the filter open longer than absolutely necessary.

Do not use filter with a damaged lid of housing.

Do not clean the cartridge by knocking on it.

Use only original approved cartridge.

Do not clean using fluid cleaner.

Inspection of motor vacuum manifold:

• • • •

The cartridge may be cleaned no more than 5 times before being replaced by a new one. It must be also replaced after one year of use.

• Inspect the rubber knee (1) and hose (2) for tears, and missing clamps (3).

• Check the installation of the air filter (4).

Note each cleaning on the lid.

If the cartridge is soiled by carbon particles, it must be replaced, since cleaning is not possible.

After cleaning check that the cartridge has not been damaged (use light). If damaged it must be replaced.

We recommend that at least one spare cartridge is on hand. Damaged cartridge is not effective and may cause damage to the motor.

1 3 3 2 3 4

Correct procedures for the replacement of the cartridge:

• • • •

Remove the old cartridge very carefully.

Clean the inside of the filter housing in a manner that would not deposit dust inside the inlet pipe to the motor.

Clean the seating surface for the seal in the filter housing.

Inspect traces of dust in the old cartridge that indicate its tightness inside the filter housing.

•

Press the seal on the cartridge to see its flexibility.

•

Make sure that the seal sits tight.

•

Check connections and pipes to see if tight.

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99

3.6. Individual Operations of Maintenance Every 100 Hours

Every 100 Hours

•· After cleaning, reinstall the fuel filter, keeping out of

3.6.15. Cleaning of fuel filtr

dust and dirt.

•

Every 100 hours of operation, clean the fuel filter in a clean place to prevent dust instruction.

•· Close the fuel filter lever from position I. into position

•· Open the fuel filter lever from position II. into position I.

•· Air – bleed the injection pump.

II.

II

I

•· Remove the top cap, and rinse the inside with diesel fuel.

•· Take out the element (2), and rinse it with diesel fuel.

2

100

1

VH 170/VH 180

Lubrication and maintenance manual Every 100 Hours

Every 100 Hours •

3.6.16. Water pump filter cleaning •

Open the valve (1).

Close valve (1).

1 1

• •

Remove sprinkling filter tank (2), remove filter (3) and clean.

Flush the tank and filter, clean and replace.

3 2

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101

3.6. Individual Operations of Maintenance Every 200 Hours

Every 200 Hours

3.6.17. Replacing the oil filter cartridge

3.6.18. Checking radiator hoses and clamp

•

•

Replacing the oil filter cartrige after the initial 50 hours of operation and further change up every 200 hours of operation.

•

Detach the old oil filter cartrige with a filter wrench.

•

Apply a film of oil to the gesket for the new cartrige.

•

Assemble a new oil filter cartrige and enough tighten hand.

•

• •

After the new cartrige has been replaced, chack oil leaks and add oil if necessary.

Stop the engine before changing the oil filter cartrige.

Check to see if radiator hoses are properly fixed every 200 hours of operation or six mounts, wihchever comes first.

If hose clamps are loose or water leaks, tighten hose clamp securely.

Replace hoses and tighten hose clamps securely, if radiator hoses are swollen, hardened or cracked.

If radiator hose is damaged or coolant leaks, overheats or severe burns could occur.

Allow engine to cool down sufficiently, oil can be hot and cause burns.

102

VH 170/VH 180

Lubrication and maintenance manual Every 200 Hours

Every 200 Hours

3.6.19. Lubrication

3.6.20. Replacement of fuel filter element

Steering pins a kloub øízení:

•

• •

Close the fuel filter lever from position I. into position II.

Remove covers of grease nipples, clean nipples.

Fill with grease to Chapter 3.2.5. until new grease starts running out.

II

I

•

Remove the top cap (1).

•

Check the element (2).

1

2

• • •

After checking, reinstall the fuel filter, keeping out of dust and dirt.

Open the fuel filter lever from position II. into position I. Air – bleed the injection pump.

Change of fuel filter every 400 hours!

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103

Lubrication and maintenance manual Every 200 Hours 3.6.19. Lubrication Steering pins a kloub øízení:

• •

Every 200 Hours 3.6.20. Replacement of fuel filter element •

Close the fuel filter lever from position I. into position II.

Remove covers of grease nipples, clean nipples.

Fill with grease to Chapter 3.2.5. until new grease starts running out.

I

II

•

Remove the top cap (1).

•

Check the element (2).

1

2

• • •

After checking, reinstall the fuel filter, keeping out of dust and dirt.

Open the fuel filter lever from position II. into position I. Air – bleed the injection pump.

Change of fuel filter every 400 hours!

VH 170/VH 180

103

3.6. Individual Operations of Maintenance Every 200 Hours

Every 200 Hours

3.6.21. Cleaning fuel tank • • •

Do the cleaning when there is a minimum of the fuel in tank.

During cleaning follow ecological and sanitary rules.

Adhere to fire precautions.

Stop the engine and disconnect the machine’s electrical installation.

Clean tank in well-ventilated rooms without danger of fire!

Unscrew the outlet plug (1) and let flow the rest of fuel out to prepared vessel.

Prevent fuel from leaking to ground.

Do not smoke or use open flame.

1

•

Flush the tank with clean fuel. In case of extensive fouling remove lid (2) and clean the tank.

•

Replace draining plug.

•

Fill tank with fresh fuel.

2

104

VH 170/VH 180

Lubrication and maintenance manual Every 200 Hours

Every 200 Hours

3.6.22. Cleaning of water jacket • •

The machine must be level on ground.

firm and straight

If the cooler is soiled by oil, check the origin of oil.

Do not damage the fins while cleaning.

Stop the motor, raise the hood and disconnect electrical wiring.

Follow the manufacturer's instructions when applying the cleanser.

•

Check cooling fins of the cooler.

•

Blow compressed air through the fins if needed.

Catch rinse water in dirty water basin in accordance with ecological rules.

•

Should the fins be soiled by oil, use cleanser.

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105

3.6. Individual Operations of Maintenance Every 200 Hours

Every 200 Hours

3.6.23. Replacement of fan belt

3.6.24. Replacement of air filter cartridge

Replacing the belt

•

•

•

Lossen the alternator mounting bolts (1) and using a lever placed (2) betwen the alternator and the engine block, put over the alternator direction of the arrow and replace fan belt.

Place the machine on a flat, horizontal surfase.

Stop the motor, lift the hood and disconnect electrical wiring.

•

Release the clips and remove the lid.

•

Remove the main cartridge.

1

3 1

2

•

Belt tension see. to chap. 3.6.12.

•

Check tension 15 minutes leter.

Check and stretch the belts when the engine is off.

Be sure to reinstall the detached safety shield after maintenance or checking (3).

106

VH 170/VH 180

Lubrication and maintenance manual Every 200 Hours • •

Clean the inside of the filtr – see. 3.6.14. “Cleaning of air filter cartridge”.

Safety element exchange is carried out by taking it out from the middle hole.

Every 200 Hours Correct procedures for the replacement of the cartridge:

• • • •

Remove the old cartrige very carefully.

Clean the inside of the filter housing in a manner that would not deposit dust inside the inlet pipe to the motor.

Clean the seating surfase for the seal in the filter housing.

Inspect traces of dust in the old cartridge that indicate its tightness inside the filter housing.

•

Press the seal on the new cartridge to see its flexibility.

•

Make sure that the seal sits tight.

•

Check connections and pipes to see if tight.

Never use damaged cartridge.

Use only original approved cartridge.

•

Install new cartridge. Make sure that it sits tight.

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107

3.6. Individual Operations of Maintenance Every 800 Hours 3.6.25. Inspection of the attenuator set and tightening the bolts •

Check the rubber mounting, consistency of the steel with rubber.

•

Exchange the damaged.

•

Check the tightening of bolts.

•

Torque should be 44 Nm (32 lb ft).

108

Every 800 Hours 3.6.26. Exhaust system check • • • •

Place the roller horizontally on solid, flat base.

Stop the engine and disconnect the electrical machine’s installation.

Check the exhaust piping connection tightness.

Tightening moment of collective exhaust piping – 21 Nm.

VH 170/VH 180

Lubrication and maintenance manual Every 1500 Hours

Every 1500 Hours

3.6.27. Oil change in the vibrator

•

• • •

• • • •

Do the oil change when the oil is warm.

Place the roller horizontally on solid, flat base.

Turn the carriages such way to set the outlet plug (1) to the lowest position.

• •

Stop the engine and disconnect the electrical machine’s installation.

Place the appropriate vessel under outlet plug.

Unscrew both plugs and let the oil flow out.

Turn the drum with plug (1) to the top position.

Through the filling hole fill VH 170 - 1,2 l (0,31 gal US) or VH 180 - 1,5 l (0,39 gal US) of recommended engine oil according to chapter 3.2.

Check level of oil ofter dismantling of check plug (2).

Mount the plug.

Watch out for the burn ups when outflowing the hot oil.

Attend to ecology !!!

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109

3.6. Individual Operations of Maintenance Every 1500 Hours

Every 1500 Hours

3.6.28. Replacing oil and filter in the hydraulic system

• •

• • • • •

•

Drain oil when warm – not hot – below 50 °C (122°F).

Place the machine on a flat, firm and horizontal base.

Clean the filter (4) thoroughly - check „O“ seal ring (5).

Clean the bottom of the seating area of the filtration block (6).

Insert new cartridge (3) in the filter housing and reinstall. Tighten using torque 40+10 Nm (30+7 lb ft).

Stop the motor and disconnect electrical wiring.

Clean thoroughly and open the hydraulic tank lock.

Remove draining plug of the oil tank (1), catch oil to a ready vessel. The content is 35 liters (9,25 gal US) gallons).

6

5

4

3

1

•

Remove filter container (2) with the filter cartridge (3) using wrench 36; take the cartridge out.

2

110

VH 170/VH 180

Lubrication and maintenance manual Every 1500 Hours

Every 1500 Hours •

Exchange suction strainer:

•

Dismantle cover (1) suction strainer (2).

•

Check the inside of the tank. Carefully clean the bottom and flush it with new oil if there are any impurities at the bottom.

For dismantled the entire upper cover, use a new Teflon sealing strip (3).

3

1

•

Insert draining plug (1).

2

1

• •

Dismantle suction strainer (2). Wash the suction strainer in gasoline and blow the strainer with pressure air from inside.

Check the condition of the suction strainer; replace the strainer in case of damaged filter part. Mount the strainer to the suction pipe.

2

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111

3.6. Individual Operations of Maintenance Every 1500 Hours •

Filling hydraulic system

•

•

Every 1500 Hours

Fill with equipment, with filter density 3÷10 µm.

•

Start the motor, adjust RPM to 1300 and test all functions until all loops are full.

Check for leaks, add oil to level MAX, close the tank.

Fill through filler neck (1) with specified type of new oil to 3.2.4, to maximum of about 35 liters (9,25 gal US) gallons).

Attention!

1

If the machine is filled in a different manner (manual filling and can), change intervals must be halved (1000 hours or 1 year).

Use this filling process only in emergency – it is not recommended by the manufacturer.

112

VH 170/VH 180

Lubrication and maintenance manual Every 1500 Hours

Every 1500 Hours

On hydro-engines, hydro-generators fault, that cause the destruction of inner aggregates parts, is necessary to clean the hydraulic tank inside and remove the mechanical impurities before mounting the new aggregate. This professional work must do the worker trained on the hydraulics branch only.

When working, keep the cleanness – avoid the contamination of the system by agents that can cause damage of important aggregates !

For cleaning use the cleaning means without staples.

The vessels with new hydraulic oil close (cover) – they can be contaminated, penetrated by water and so on.

Don’t open the hydraulic tank unnecessarily!

When changing the oil operate due to the ecological instructions and the hygienic principles !

Keep the fire regulations !

When out-flowing the hot oil, watch out for possibility of burn ups.

Use recommended filters only.

Use recommended foils only due to chap. 3.2.4.

Catch the outflowing oil, don’t let it suck in to the ground.

Don’t over-tighten the filter, it can cause the worm and packing damage.

Used filters store in the individual container and manipulate with them such way to prevent the pollution of the environment.

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113

3.6. Individual Operations of Maintenance Maintenance - As Needed

Maintenance - As Needed

3.6.29. Cleaning the sepator •

Set the machine on a firm, flat surface.

•

Stop the motor and disconnect electrical wiring.

•

During cleaning follow ecological and sanitary rules.

Adhere to fire precautions.

Loosen the plug at the fuel separator bottom and drain sediment.

Clean tank in well-ventilated rooms without danger of fire!

Prevent fuel from leaking to ground.

Do not smoke or use open flame.

114

VH 170/VH 180

Lubrication and maintenance manual Maintenance - As Needed

Maintenance - As Needed

3.6.30. Cleaning water tank

•

•

Set the machine on a flat, firm surface.

•

•

Stop the motor and disconnect electrical wiring.

•

Open valves (2), (3).

Flush the tank with streaming water, close the valves of the water drain (2), (3).

If needed to clean heavy soiling, remove tank off the machine and flush thoroughly with water.

2

2 3

3

• •

Flush the can and the sieve clean and reinstall.

Remove sprinkling filter can (1) with the sieve (4).

4 1

4 1

Fill the tank with clean water. (See. 3.6.8. - Refilling the sprinkling water tank) The tank and sprinkling system empty always before the temperature drop below 0 °C (32 °F) !

After drain of water from tank unscrew filter and keep running pump for 4 sec.

Drain valves close and assembly filter before new filling.

VH 170/VH 180

115

3.6. Individual Operations of Maintenance Maintenance - As Needed

Maintenance - As Needed

3.6.31. Adjustment of scrapers

3.6.32. Machine cleaning

• •

The machine must be level on firm and straight ground.

•

Stop the motor, raise the hood and disconnect electrical wiring.

•

Adjustment of blade tension

• •

Loosen bolts (1) on the scraper's bracket (2), on both sides of the scraper.

Press the brackets of the scraper to the drum as required, and tighten bolts (1).

• • •

2

• 1

•

After ending the works clean the machine from main impurities.

The complete cleaning do regularly minimal once per week. When working on cohesive grounds, cement and lime stabilizations must be the complete cleaning done daily.

Don’t use the aggressive and easily inflammable cleaning agents (e.g. petrol and/or easily flammable agents).

Do the work under engine set down.

When using the steam cleaner don’t expose the electrical parts or insulation material to direct steam stream. Always cover such materials. Disconnect the accumulator’s disconnector !

Before cleaning the machine by pressure water cleaners, by steam and so on, daze all holes where is the possibility of contamination by the cleaning agent (e.g. engine suction hole, inner alternator space and so on). After cleaning the machine remove the dazes.

The machine washing do on places equipped with catchments for catching the waste water.

Replacing the blades

•

Remove bolts (3) and blade (4) with strips (5).

•

Replace blade (4) and reinstall.

•

Adjust blade tension.

3

5 4

116

VH 170/VH 180

Lubrication and maintenance manual Maintenance - As Needed

Maintenance - As Needed

3.6.33. Checking the screw connections tightness • •

Check regularly if there aren’t relaxed screw connections.

For tightening use the moment spanners.

Table of Tightening Torques For Bolts With Metric Threads

TIGHTENING MOMENT For the screw 5,8 (5S)

For the screw 8,8 (8G)

For the screw 10,9 (10K)

Worm

Nm

lb-ft

Nm

lb-ft

Nm

lb-ft

M4

2

1

3

2

4

3

M5

4

3

6

4

8

6

M6

7

5

10

7

14

10

M8

16

12

22,5

17

32,5

24

M10

31,5

23

44

32

62

46

M12

53

39

75

55

105

77

M14

79

58

118

87

165

122

M16

113

83

165

122

226

167

M18

172

127

245

181

343

253

M20

226

167

314

232

441

325

M22

284

209

392

289

559

412

M24

392

289

549

405

755

557

M27

520

384

716

528

1020

752

The values mentioned in the table are tightening moments for dry worm (for friction coefficient = 0,14). For lubricated worm are these values not valid.

The self-securing nuts can be used maximally 3 times after approval.

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117

3.6. Individual Operations of Maintenance Maintenance - As Needed Table of insert nuts tightening moments with tightening “O” circle - the hoses

Tightening moments for the sliding nuts with the tightening circle "O" - hoses Nm

lb-ft

Size spanner

Worm

Hose

Nominal

Min

Max

Nominal

Min

Max

14

M12x1,5

6

20

15

25

15

11

18

17

M14x1,5

8

38

30

45

28

22

33

19

M16x1,5

45

38

52

33

28

38

22

M18x1,5

51

43

58

38

32

43

24

M20x1,5

58

50

65

43

37

48

27

M22x1,5

74

60

88

55

44

65

30

M24x1,5

16

74

60

88

55

44

65

32

M26x1,5

18

105

85

125

77

63

92

36

M30x2

135

115

155

100

85

114

166

140

192

122

103

142

41 46 50

50

118

M36x2

8 10 10 12 12 14 15

20 22 25 28

M42x2

30

240

210

270

177

155

199

M45x2

35

290

255

325

214

188

240

330

280

380

243

207

280

M52x2

38 42

VH 170/VH 180

Lubrication and maintenance manual Maintenance - As Needed

Maintenance - As Needed

Table of tightening moments for necks with tightening edge, or with flat packing

Table of tightening moments for plugs with flat packing

Tightening moments for the necks

Tightening moments for the plugs

G-M

Nm

lb - ft

G-M

Nm

lb - ft

G 1/8"

25

18

G 1/8"

15

11

G 1/4"

40

30

G 1/4"

33

24

G 3/8"

95

70

G 3/8"

70

52

G 1/2"

130

96

G 1/2"

90

66

G 3/4"

250

184

G 3/4"

150

111

G 1"

400

295

G 1"

220

162

G 11/4"

600

443

G 11/4"

600

443

G 11/2"

800

590

G 11/2"

800

590

M 10x1

25

18

M 10x1

13

10

M 12x1,5

30

22

M 12x1,5

30

22

M 14x1,5

50

37

M 14x1,5

40

30

M 16x1,5

60

44

M 16x1,5

60

44

M 18x1,5

60

44

M 18x1,5

70

52

M 20x1,5

140

103

M 20x1,5

90

66

M 22x1,5

140

103

M 22x1,5

100

74

M 26x1,5

220

162

M 26x1,5

120

89

M 27x1,5

250

184

M 27x1,5

150

111

M 33x1,5

400

295

M 33x1,5

250

184

M 42x1,5

600

443

M 42x1,5

400

295

M 48x1,5

800

590

M 48x1,5

500

369

VH 170/VH 180

119

3.7. Records of done acts Date

120

Hours

Accomplished Operation

VH 170/VH 180

Lubrication and maintenance manual Date

VH 170/VH 180

Hours

Accomplished Operation

121

3.7. Records of done acts Date

122

Hours

Accomplished Operation

VH 170/VH 180

Lubrication and maintenance manual Date

VH 170/VH 180

Hours

Accomplished Operation

123

Notes:

124

VH 170/VH 180

Notes:

VH 170/VH 180

125

EC DECLARATION OF CONFORMITY EG – KONFORMITÄTSERKLÄRUNG / DECLARATION DE CONFORMITE CE DICHIARAZIONE CE DI CONFORMITA / DECLARACION CE DE CONFORMIDAD DECLARAÇÃO CE DE CONFORMIDADE in accordance with EC Directives 98/37/EC and 2000/14/EC

Vibrating roller for ride-on operator

I

Category / Art / Catégorie / Categoria / Tipo / Categoria

II

Make (Type) / Hersteller (Typ) / Marque (Type) / Marca (Tipo) / Marca (Codice) / Marca (Tipo)

III

Measured sound power level / gemessener Schalleistungspegel / niveau de puissance acoustiyue mesure / livello di potenza sonora rilevato / nivel de potencia acústica medido / Nivel de potência sonora midido

IV

Guaranteed sound power level /garantierter Schalleistungspegel / niveau de puisance acoustique garanti / livello di potenza sonora garantito / nivel de potencia acustica garantizado / Nivel sonoro garantido

V

Notified body involved / beteiligte Zertifizierungsstelle / de l´organisme notifié / dell`organismo notificato che l´ha effettuata / dirección del organismo notificado que haya intervenido / organismo notificado envolvido

VI

Conformity assessment procedure followed / KonformitätsBewertungsverfahren / la procédure appliquée pour l`éevaluation de la conformté et / procedura di valutazione della conformità / procedimiento de evaluación de la conformidad / procedimento de avaliação de conformidade

VH 170/ 180 LWA = 102 dB (A)

LWA = 103 dB (A) RWTÜV Systems GmbH Langemarckstraße 20 45141 Essen Deutschland Notified body 0044 internal control of production according to Annex VI Directive 2000/14/EC

has been produced in accordance with following standards / ist in Übereinstimmung mit folgenden Richtlinien hergestellt worden / est produit conforme aux dispositions des directives europeenes ci-apres / ha sido fabricado en conformidad con las siguienter normas / é stato fabbricato in conformità alle sequenti norme / é fabricado conforme as seguintes normas 98/37/EC 89/336/EEC 2000/14/EC EN 500-1 EN 500-4

Machinery Directive of the European Parliament and of the Council of 22 June 1998 EMC Directive of the Council of 3 May 1989 Noise emission Directive of the European Parliament and of the Council of 8 May 2000 Mobile road construction machinery - Safety Part 1: Common requirements Mobile road construction machinery - Safety Part 4: Specific requirements for compaction machines

File certificate carefully / Bescheinigung bitte sorgfältig aufbewahren / Conserver certificat soigneusement / Conservar certificado cuidadosamente / Pregasi conservare accuratamente certificato / Conservar o certificado com cuidado Nové Město nad Metují 10.6.2004

......................................

Quality Control Manager

Stavostroj, a.s.

Náchodská 145 549 01 Nové Město nad Metují Czech Republic telefon: +420 491 476 111, fax: +420 491 470 215 E-mail:. stavo@sta.cz, internet: http\\ www.sta.cz

STAVOSTROJ a.s.

549 01 Nové Město nad Metují tel: +42 0-491 476 111

fax: +420-491 470 405

Issued by:

Literature Department of

STA Stavostroj a.s.

Nové Město nad Metují

© 9 / 2003