Sole Diesel Mini 3 Spare parts manual - PDF DOWNLOAD

2817

Engine Mini-3 VERSION 2017-8

SPARE PARTS MANUAL

PARTS LIST CATALOGUE NORMS TO PLACE AN ORDER: For fast and more efficient service, please specify the following information on spare parts orders that must be preferably done by FAX or e-mail as specified below: 1- Engine model: As shown in identification plate 2- Engine serial number: As shown in identification plate and stamped on crankcase 3- Item description + part number + quantity required

Spare parts requests must be adressed to: recambios@solediesel.com Telf.: +34 93 775 44 05 Fax: +34 93 775 30 13 The components shown in the catalog have: - Figure: Number by which they are represented in scheme - Description: Trade name of the component - Quantity: Total number of parts used in the assembly of the part represented (may differ from the total minimum quantities) Hoses, indicates the total length in meters The diagrams shown in this catalog of spare parts, have only the purpose to identify the piece in question, its representation is not meaningful and may differ from the actual piece.

In case of doubt, contact Solé Diesel, or your authorized dealer.

The parts i / or references in this catalog are subject to change without notice.

SOLÉ, S.A. C-243b, Km, 2 - P.O. BOX 15 08760 Martorell (Barcelona) Spain

Download the latest version of this manual HERE

Contents Engine Body

Block Mounts - Remote control Cylinder - Cylinder Head - Compression R Crankshaft - Connecting Rod - Timing and Regulator - Fuel Control - Injector Rock

Cooling System

Cooling System

Fuel System

Fuel System - Lubricating System Kit Pump Fuel Injection Pump Injector Body & Nozzle

Electrical System

Electrical System

1

Engine Body

Engine Mini-3 D_LO02_1_1 FIG.

1 2 4 5 6 7 9 12 12 14 15 16 17 19 21 21 22 22 23 23 24 25 26 28 29 30 31 32 33 34 37 38 39 NS NS

2817

REF.

12120001 12120002 12120004 12120005 52102256 (*) 56000015 12120027 12120012 12120014 12120015 12120016 12120017 12120008 12120026 12120020 12120023 12120022 12120025 12120024 12120013 12120018 52120008 51030008 12120029 12120030 52103258 53033008 12120032 12120033 52102308 53033010 51030010 12210100 52315303

Block QTY 1 1 1 1 12 1 1 1 1 1 1 1 1 8 1 1 0 0 1 1 1 6 6 6 1 1 2 2 1 2 8 8 8 1 1

DESCR.

Block Assy Screw, Racord PAN Assy,oil Gasket,oil pan Bolt DIN 933 M8-15 8.8 Not available [NP] Washer 12-19-2 Bearing,crankshaft 1 mm Bearing,crankshoft Std D.40 MOUSING [NP] Disk,housing Bearing, Crankshaft Gasket,housing Plug,oil drain CRANKSHALT BEAR.MOUNT(COM)1 mm [NP] Cap Assy,bearing Gasket,bearing cap 0,1 mm [VAR] Gasket,bearing cap 0,5 mm [VAR] Bearing,thrust 1 mm D.40 Bearing,thrust D.40 Pin,crankshoft bearing Stud Nut DIN 934 M8 8.8 Washer DIN 125-8 Guide,lower Gasket,guide Bolt DIN 912 M8-25 8.8 Washer GROWER DIN 127-8 Tube,push rod [NP] Seat,Tube Bolt DIN 933 M10-25 8.8 Washer GROWER DIN 127-10 Washer DIN 125-10 Gasket Kit MINI-2 Y 3 [NS] Bolt DIN 551 W7/16-8 8.8 [NP] [NS]

FROM

UPTO

[NP] Not provided [NS] Not shown [VAR] Variable according to repair

3

Engine Body

Engine Mini-3 D_LO01_1_2 FIG.

1 2 3 4 5 6 7 8 9 10 11 15 16 18 19 20 24 24A 24B 25 26 27 28 29 30 31 32 33 34 35

REF.

12110034 12110035 12110046 12110047 12110048 52102358 12110050 52102306 53033010 12110154 12110155 12119111 52102156 14719013 55307104 14719026 12119000 12119020 12119021 (*) 52102157 52120006 51030006 53033006 14719025 14719028 14719027 51051107 52114304 51030005

Mounts - Remote control QTY 1 1 2 2 6 2 2 4 4 1 1 1 1 1 2 1 1 1 1 1 4 4 4 4 1 1 1 1 1 2

DESCR.

FROM

UPTO

Bracket,engine Bracket,engine Flexible MOUNT,front Plate [NP] Screw Bolt DIN 933 M12-25 8.8 Flexible MOUNT,rear Bolt DIN 933 M10-15 8.8 Washer GROWER DIN 127-10 Bracket,flex mount Bracket,flox mount BRAKET Assy,engine speed contr Bolt DIN 933 M6-16 8.8 Clamp,cable Bolt DIN 86 W3/16-10 SPLIT,piece reverser morse Assy Bracket,morse control Bracket,Gear box control SUPORT Clamp Not available [NP] Bolt DIN 933 M6-20 8.8 Nut DIN 934 M6 8.8 Washer DIN 125-6 Washer GROWER DIN 127-6 Bracket,split piece SPLIT,piece Pin Pin DIN-94 1,6-16 Bolt DIN 916 M10-10 UMBR Washer DIN 125-5

[NP] Not provided

2817

4

Engine Body

Engine Mini-3 D_LO03_1_3 FIG.

1 1-4 3 4 5 6 7 7 8 9 10 12 13 13 14 15 16 17 19 26 27 28 28 29 30 31 34 35 36 37 38 40 41 42 43

2817

REF.

12111002 12311001 12111004 12111005 12111006 12111007 12111008 12111009 12211010 12121012 11111004 12111015 12111016 12121016 12121017 12111018 12111019 52103258 12121020 12121027 12121028 17610012 12111029 12111031 12111032 12120018 12111033 12111034 12111035 12111066 52120008 12111036 12111037 52103257 12111082

Cylinder - Cylinder Head - Compression R QTY 1 1 4 1 4 4 0 0 1 1 1 4 1 3 4 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 2 1 1 2 1

DESCR.

Cylinder Cylinder MINI-2/3 Cap,cylinder Pipe,water inlet O-Ring O-Ring Gasket,cylinder 0,1mm [VAR] Gasket,cylinder 0,3mm [VAR] Cylinder Head Assy MINI-2 Y 3 Disk,cover rocker Cap Sealing Stud,cylinder head Nut Nut Washer 10,5-24-5 Guide,inlet valve Guide,exhaust valve Bolt DIN 912 M8-25 8.8 MANGER,engine Ring,breather valve Plug Air Filter Assy without filter element Air Filter Assy without filter element Air Filter Assy without filter element Gasket,inlet manifold Stud MANI FOld,inlet Plate,exhaust manifold Gasket,exhaust manifold Stud Nut DIN 934 M8 8.8 Plate,Water Outlet Gasket Bolt DIN 912 M8-20 8.8 Water Outlet Elbow

FROM

UPTO

08/10/2007 08/10/2007 08/10/2007

[NP] Not provided [NS] Not shown [VAR] Variable according to repair

5

Engine Body

Engine Mini-3 D_LO03_1_3 FIG.

44 45 46 47 48 49 50 51 53 55 56 56 57 58 59 61 62 63 64 65 NS

2817

REF.

12121040 52120006 53033008 12111041 12121043 12121044 12121047 12111048 12121050 53052208 12121053 12211014 12111054 57000357 12120002 12111058 12111059 12111060 12221061 12221062 12121021

Cylinder - Cylinder Head - Compression R QTY 1 2 2 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1

DESCR.

Stud,nozzle Nut DIN 934 M6 8.8 Washer GROWER DIN 127-8 Stud,nozzle Cover,rocker Gasket,rocker cover 0,5 mm Cover,rocker [NP] Spring,return O-Ring D. 6,07X1,78 Pin DIN 1481 3-16 Pipe,lubrication Gasket,cylinder head Pipe Coupling Washer 8,2-12-1,5 Screw, Racord Cap O-Ring Pin Seat,inlet valve Seat,exhaust valve BREATHER Valve Assy [NS]

FROM

UPTO

6

Engine Body

Engine Mini-3 D_LO03_1_4 FIG.

1 2 3 4 5 6 7 7A 8 9 KIT 10 11 12 12 12 13 14 15 16 17 17 18-19 18-19 18-19 20 21 22 23 24 30 30-36 31 31-33 32

2817

REF.

12322000 12122002 52102106 12122004 12122005 12122006 12122007 12122008 12122009 12122010 12122136 12122011 12122012 12122079 12122080 12122013 12122014 12122015 12122016 (*) 12322082 12322018 12222023 12222084 12222083 12122021 53041023 12122024 12122025 12122026 12122036 12122135 12122037 12122137 12122038

Crankshaft - Connecting Rod - Timing and QTY 1 2 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 2 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2

DESCR.

CrankShaft Assy MINI-3 Cover,crankShaft lubr.channel Bolt DIN 933 M5-15 8.8 SAFETY STrap Disk,channel seal KEY,woodruff Seal,oil Seal,oil Nut Washer DIN 6798-A 16 [NP] ARM Assy,rocker KEY,woodruff ROD Assy, connection Case,con rod. 0,25 mm Case,con rod 0,5 mm Bearing,con rod head Bearing,con rod Bolt,con rod Nut Not available [NP] Piston Assy 1 MM OS Piston Assy 85 mm Ring Set STD Ring Set 1 OS Ring Set 0,5 OS Pin,piston CIRClip DIN 472 I-23 CamShaft Tappet,inlet Tappet,exhaust ARM,rocker exhaust Rocker ARM Assy ARM,rocker inlet ARM Assy,rocker inlet Screw,adjusting

FROM

UPTO

[NP] Not provided [NS] Not shown

7

Engine Body

Engine Mini-3 D_LO03_1_4 FIG.

33 34 35 36 37 38 39 40 41 42 43 43A 44 46 47 48 49 50 51 52 53 54 56 57 58 59 60 61 62 64 66 NS

2817

REF.

12122039 12122040 12122041 52114153 12222043 12222044 12122045 12112046 12112047 12112048 12112049 53041020 12122050 12122053 12122054 12112055 12112056 12112057 12112058 11113035 12112060 12112061 53040020 53041047 34711014 52103258 12112067 52102156 12112069 12112071 12112073 12112171

Crankshaft - Connecting Rod - Timing and QTY 2 1 1 1 1 1 2 2 2 4 2 2 1 1 1 1 1 1 1 1 1 1 1 2 2 4 1 1 1 1 1 1

DESCR.

Nut,adjusting Shaft Rocker Ring Bolt DIN 916 M6-8 UMBRAC Intake Valve Exhaust Valve Retainer,valve spring Valve Spring Spring CARRIER Valve COLLECT Valve Guide Washer CIRClip DIN 472 I-20 Seal,valve Nut,flywheel Washer DIN 2093-40x20,4x2,25 Small STARTING PinION PinION PIN STARTING Chain LARGE STARTING PinION Nut,pawl Shaft COLLAR LARGE PinION KEY CIRClip DIN 471 E-20 CIRClip DIN 472 I-47 Ball Bearing 6204-2RSH Bolt DIN 912 M8-25 8.8 Chain GUARD [NP] Bolt DIN 933 M6-16 8.8 Guard Mount Handle Arm GRIP Tube STARTING Handle [NS]

FROM

UPTO

8

Engine Body

Engine Mini-3 D_LO01_1_5 FIG.

1 2 3 4 5 6 7 8 9 11 12 13 16 17 18 19 20 22 23 24 25 26 27 28 29 30 31 31 32A 32C 33 36 37 38 39

2817

REF.

12123001 12123002 12123009 12123003 12123004 12123005 12123006 12123007 12123008 (*) 12123010 12123013 12123016 12123017 12123018 51102106 12123020 12123021 53042007 12123023 12123024 12123025 12123027 12123028 12123029 12123031 12123032 12123085 52102156 12113051 53033006 12123038 12123039 12123040 12123041

Regulator - Fuel Control - Injector Rock QTY 1 1 1 1 1 2 1 6 1 1 1 1 1 3 1 1 1 1 1 0 1 1 1 1 1 1 0 0 1 1 2 1 1 1 1

DESCR.

Shaft,governor Nut Washer Gear,governor [NP] Plate SCREN Plate Ball,governor [NP] MOUSING,governor Not available [NP] Bracket Bolt Yoke,governor Spring GOverNOR Spacer Bolt DIN 933 M5-15 8.8 Bolt Spring Shaft,governor lever CIRClip DIN 6799 7 Lever,governor [VAR] Pin Lever,engine speed control Spring GOverNOR Washer Pin,governor Shaft Bracket,stop [NP] Gasket,collar 0,5 mm [VAR] Gasket Support 1 MM [NP] [VAR] Bolt DIN 933 M6-16 8.8 Stop Handle CATCH Washer GROWER DIN 127-6 Spring AuxiliarY Fuel Mechanism [NP] Gasket,stop bracket [NP] Pin [NP]

FROM

UPTO

14/03/2017

[NP] Not provided [NS] Not shown [VAR] Variable according to repair

9

Engine Body

Engine Mini-3 D_LO01_1_5 FIG.

40 43 46 50 51 52 54 56 57 58 59 60 61 62 63 65 66 67 68 70 73 74 75 76 77 78 79 NS NS NS NS

2817

REF.

12122052 12123046 53040018 12123055 12123056 12123057 12113026 12822086 12123061 12123062 12823040 12123064 12123065 12123066 12123068 51102154 51030006 12123071 53042230 51124005 12113078 55120008 12123080 12123081 12123082 51108052 12123084 12123053 12123030 12123042 12123012

Regulator - Fuel Control - Injector Rock QTY 1 1 1 1 3 1 1 1 2 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCR.

Washer Support,rocker CIRClip DIN 471 E-18 Gasket Bolt Bolt Bolt,regulation Nut Shaft,engine control speed Cam,engine control speed Pin Lever,engine control speed [NP] Clamp,engine control speed Bolt [NP] SCREN [NP] Bolt DIN 933 M6-10 5.6 Washer DIN 125-6 Lever,external CIRClip DIN 6799 2,3 Nut DIN 315 M5 5.6 CABLE SHeatH TIP Nut DIN 934 M8 Spring Bolt Stud Bolt DIN 84 M4-6 5.6 [NP] Cover Box Control Speed,engine [NS] AuxiliarY Fuel Mechanism [NS] ARM Rocker,fuel pump [NS] Lever,governor [NS]

FROM

UPTO

10

Cooling System

Engine Mini-3 D_LO01_3_1 FIG.

1 2 3 4 5 6 7 8 9 10 11 12 12 13 14 15 16 17 18 19 20 22 23 24 24-30 25 26 27 28 29 30 31 32 33 33-37

2817

REF.

55307104 32111002 32111005 55307105 32111026 32111008 32111001 32111010 31211016 32111020 32111003 12111081 12111078 12111082 32111023 52102156 12111026 12111061 12111074 12111075 13111036 13111037 54081016 12111071 12111170 12111072 12111073 12111079 12111076 56000073 12111077 12113090 12811012 60121001 60121000

Cooling System QTY 6 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 4 1 10 1 1 1 1 1 1 1 1 1 1 1 1

DESCR.

Bolt DIN 86 W3/16-10 Cover Pump Cam Bolt DIN 86 W3/16-13 DISCK Seal HOldING 1/4" Impeller Body Pump Shaft Pump SELFOil D. 12X16X25 Seal Shaft 12-22-7 Gasket,cover Hose Connection 1/4" Elbow,water inlet [NP] Water Outlet Elbow Gasket Bolt DIN 933 M6-16 8.8 Drive,water pump Hose Holder; nozlle Assy,Fuel Return Pipe 12-21-45 Elbow Rubber Clamp DIN 3017 16-27/9 W4 Thermostat Thermostat Assy Mousing,thermostat Cover,thermostat [NP] Gasket,Thermostat Plug Copper Washer 16-23-1,5 Elbow,water inlet Pipe Exhaust Pipe STrainer Water Trainer D.13

FROM

UPTO

26/06/2017 25/06/2017

[NP] Not provided [NS] Not shown

11

Cooling System

Engine Mini-3 D_LO01_3_1 FIG.

34 35 36 38 NS

2817

REF.

60121005 60121007 60121002 60121008 32111000

Cooling System QTY 1 1 1 2 1

DESCR.

Water Trainer 1/2" Outlet Coupling Gasket,Water Trainer Washer, Water Trainer 1/4" Water Pump "J" Set [NS]

FROM

UPTO

12

Fuel System

Engine Mini-3 D_LO01_4_1 FIG.

1 2 3 4 6 7 8 10 11 12 14 17 19 20 22 23 24 24 25 27 28 29 30 31 32 33 33 34 35 36 37 42 43 44 45

2817

REF.

52102156 52120006 53033006 11114095 11111210 11114094 11114096 11114092 11114098 57000353 12114016 12114019 12124021 12124022 12124024 12124025 12124027 12124026 52103258 12124028 12124029 12124030 12124031 12324032 12326011 12124036 12124035 12124037 12126008 12124023 12124041 51030008 12124048 12124047 12124046

Fuel System - Lubricating System QTY 2 2 2 1 1 1 1 1 1 1 1 1 1 1 2 1 0 0 3 1 1 1 1 1 1 0 0 1 1 2 1 1 1 1 1

DESCR.

Bolt DIN 933 M6-16 8.8 Nut DIN 934 M6 8.8 Washer GROWER DIN 127-6 Element,fuel filter Stud Ring,top gasket Ring,botton gasket Gasket,fuel filter Nut Washer 6,2-11-1,5 Fuel Outlet Coupling Pipe,filter to fuel pump Bolt,eye Bolt,bleed Washer,ploin Pump Assy,fuel injection SMIM,adjusting 0,1 MM [VAR] SMIM,adjusting 0,5 mm [VAR] Bolt DIN 912 M8-25 8.8 Cap Washer Pin Pipe Injection Nozzle and Holder Assy Nozzle Gasket,nozzle holder 1 mm [VAR] Gasket,nozzle holder 0,5 mm [VAR] COLLAR,union Bolt,eye Washer,ploin Body,oil pump [NP] Washer DIN 125-8 Gear,oil pump [NP] KEY,woodruff Gear,oil pump [NP]

FROM

UPTO

[NP] Not provided [NS] Not shown [VAR] Variable according to repair

13

Fuel System

Engine Mini-3 D_LO01_4_1 FIG.

46 47 48 49 50 51 52 53 53-58 54 55 56 58 NS NS NS NS NS

2817

REF.

12124049 52120008 53033008 12124050 12124051 12124052 12124054 12124055 12124153 12124056 12124057 12124058 12124060 12114070 12124040 55307105 12124062 12114071

Fuel System - Lubricating System QTY 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 2 1 1

DESCR.

Gear,control Nut DIN 934 M8 8.8 Washer GROWER DIN 127-8 SCREEN Assy,oil Washer,plain Bolt Valve,oil pressure [NP] Gasket,oil valve Valve,oil pressure Ball Spring Cover,valve SHEET Kit Pump [NS] Pump Assy,oil [NS] Bolt DIN 86 W3/16-13 [NS] Washer,hocking [NS] Gasket Pump [NS]

FROM

UPTO

14

Fuel System

Engine Mini-3 12114100 FIG.

1 2 3 4 5 6 7 8 9 10 11 NS NS

REF.

13814070 12114099 57000361 13814072 51030006 52102153 17114017 12114181 12124023 12124037 12114182 60900126 51086015

Kit Pump QTY 1 1 2 2 2 2 1 1 3 1 1 1 1

DESCR.

Electric Fuel Feed Pump 12V ELECTRIC Fuel Pump, Bracket Washer 10-14-1,5 NIPPLE EYE Washer DIN 125-6 Bolt DIN 933 M6-8 8.8 Pipe, Filter TO INJEC. Pump Hose,filter [NP] Washer,ploin COLLAR,union Fuel Return [NP] TERMINAL [NS] ONE EAR Clamp With INTERIOR Ring [NS]

FROM

UPTO

01/06/2013

[NP] Not provided [NS] Not shown

2817

15

Fuel System

Engine Mini-3 D_LO01_4_2 FIG.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

REF.

12125001 12125002 12125003 12125004.1 12125005 12125006 12125007 12125008 12125010 12125011 12125012 12125013 12125014 12125015 12125017 12125018 12125019 12125020 12125021 12125022

Fuel Injection Pump QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCR.

FROM

UPTO

Body,oil pump [NP] Pin [NP] RACK Assy ,control [NP] ELEMEN Assy Pump [NP] Delivery Valve [NP] Washer Spring,delivery valve Valve [NP] COLLAR,union [NP] Gasket [NP] Pipe,regulator Seat,top Spring Seat,spring lower Tappet [NP] Roller,tappet Bushing,tappet roller Shaft,tappet roller Bolt,tappet Pump CIRClip

[NP] Not provided

2817

16

Fuel System

Engine Mini-3 D_LO01_4_3 FIG.

1-12 2 3 4 5 6 7 8 9 10 11 12

REF.

12324032 12126002 12126003 12126004 12126005 12126006 12126007 12126008 12124037 12124023 12326011 12126012

Injector Body & Nozzle QTY 1 1 1 1 1 1 1 1 1 2 1 1

DESCR.

FROM

UPTO

Nozzle and Holder Assy Pressure SPinDLE [NP] Spring,pressure CARRIER,spring Nut Gasket,injector cap Cap,injector Bolt,eye COLLAR,union Washer,ploin Nozzle Nozzle and Holder Assy [NP]

[NP] Not provided

2817

17

Electrical System

Engine Mini-3 D_LO01_5_1 FIG.

1 2 4 5 7 9 11 12 13 14 15 16 17 18 19 20 23 25 26 27 28 29 30 32 33 34 35 38 38 39 40 40 41 45 46

2817

REF.

12117030 52101312 51030010 12117032 12117235 12817015 12117047 52101321 52120010 53033010 12117040 52101260 52120008 53033008 12117043 12117045 60900405 60900051 60900052 60900045 60900071 60900076 12114064 57000365 60923000 60923001 60923710 60900031 60900030 60900050 60900040 60900049 60900060 52102156 52120006

Electrical System QTY 1 2 2 1 1 1 1 2 4 2 1 1 1 1 1 1 1 1 1 1 3 1 1 2 1 1 1 1 1 1 1 1 1 3 3

DESCR.

Starter Assy 12 V Bolt DIN 931 M10-45 8.8 Washer DIN 125-10 MOUNT Plate(BOSCH) Alternator Assy BOSCH Connector [NP] Bracket,alternator Bolt DIN 931 M10-90 8.8 Nut DIN 934 M10 8.8 Washer GROWER DIN 127-10 Tension Adjustement Bran Bolt DIN 931 M8-35 8.8 Nut DIN 934 M8 8.8 Washer GROWER DIN 127-8 Belt Type A 46 1168 Engine Stop Bracket Shut-Down Cable 0,50 M. [NP] LAMP, charge LAMP, water temp.

Bulb 12V 3W Connector B THERMO-SWITCH Switch, oil press NIPPLE,oil swicth Washer 12-20-1,5 Panel MINI-1/2/3 Panel TACHOMETER MINI-1,2y3 Key-Locking Switch Key-Locking Switch LAMP, oil press.

Switch, stop Pushbutton Stop Alarm, SWITCH Bolt DIN 933 M6-16 8.8 Nut DIN 934 M6 8.8

FROM

UPTO

13/07/2017 13/07/2017

[NP] Not provided

18

Electrical System

Engine Mini-3 D_LO01_5_1 FIG.

50

2817

REF.

60923200

Electrical System QTY 1

DESCR.

Wire,electrical MINI-1,2y3

FROM

UPTO

19