Sky Trak 3606 Telehandler Parts Manual - PDF DOWNLOAD

Illustrated Parts Manual Model 3606 P/N - 8990299 Revised May 25, 2007

EFFECTIVITY PAGE May 25, 2007 - A - Revised Manual

8990299

3606

i

EFFECTIVITY PAGE

-ii

3606

8990299

Table of Contents Page SECTION 1 – MAIN FRAME AND COVERS Main Frame ............................................................... 1.1 Covers And Guards ................................................... 1.3 SECTION 2 –

OPERATOR’S CAB AND CONTROLS

Open Cab - Outer Panels .......................................... 2.1 Open Cab - Inner Console & Dash Panel ................. 2.3 Operator’s Seat And Seat Belt .................................. 2.5 Operator’s Seat And Seat Belt (Optional) ............................................................ 2.7 Mirrors ....................................................................... 2.9 Throttle Pedal Control (Cummins) ........................................................ 2.11 Throttle Pedal Control (Perkins)............................................................ 2.13 Service Brake Pedal Mounting ................................ 2.15 Joystick Mounting .................................................... 2.17 Steering Column, Steering Wheel & Shifter ............ 2.19 Cab Door (Optional) .......................................................... 2.21 Closed Cab - Outer Panels (Optional) .......................................................... 2.23 Closed Cab - Inner Console & Dash Panel (Optional) .......................................................... 2.25 Cab Heater (Optional) .......................................................... 2.27 Front Windshield Wiper (Optional) .......................................................... 2.29 Skylight Windshield Wiper (Optional) .......................................................... 2.31 Rear Window & Rear Windshield Wiper (Optional) .......................................................... 2.33 Soft Cab Enclosure (Optional) .......................................................... 2.35 Fenders (Optional) .......................................................... 2.37 SECTION 3 – DRIVE TRAIN Drive Shaft - Transfer Box To Front Axle .................. 3.1 Drive Shaft - Transfer Box To Rear Axle ................... 3.3 Drive Shaft - Transmission To Transfer Box ............. 3.5 Transfer Box Housing And Covers ............................ 3.7 Transfer Box Gears And Shafts ................................ 3.9 Axle Housing - Front Axle........................................ 3.11 Axle Housing - Rear Axle ........................................ 3.13 Steer Cylinder And Swivels - Front Axle ................. 3.15 Steer Cylinder And Swivels - Rear Axle .................. 3.17 Differential Assembly - Front Axle ........................... 3.19 Bevel Gear And Pinion Set - Front/Rear Axles ....... 3.21 Brake Assembly - Front Axle ................................... 3.23 Brake Assembly - Rear Axle ................................... 3.25 Reduction Gears - Front/Rear Axles ....................... 3.27

Page Wheel Hub Assembly - Front/Rear Axles ................3.29 Axle Shafts - Front/Rear Axles.................................3.31 Differential Assembly - Rear Axle ............................3.33 Transmission Case, Plate & Converter Housing (4 Speed)...........................................................3.35 Torque Converter And Drive Plates (4 Speed)...........................................................3.37 Charging Pump, Drive, Filter & Reverse Idler (4 Speed)...........................................................3.39 Forward And Reverse Shaft Group (4 Speed)...........................................................3.41 First And Second Shaft Group (4 Speed)...........................................................3.43 High, Third And Output Shaft Group (4 Speed)...........................................................3.45 Output Shaft Group (4 Speed)...........................................................3.47 Electric Control Group (4 Speed)...........................................................3.49 Wheels And Tires.....................................................3.51 Transmission & Transfer Box Mounting ...................3.53 SECTION 4 – POWER PLANT Engine Mounting - Cummins (S/N 9179 and Before).........................................4.1 Engine Mounting - Cummins (S/N 9180 and After)............................................4.3 Radiator And Oil Cooler (Cummins) ...........................................................4.5 Exhaust System (Cummins) ...........................................................4.7 Air Cleaner (Cummins) ...........................................................4.9 Fuel System (Cummins) .........................................................4.11 Engine Mounting (Perkins Natural & Turbo)..................................4.13 Radiator And Oil Cooler (Perkins Natural & Turbo)..................................4.15 Exhaust System (Perkins Natural & Turbo)..................................4.17 Air Cleaner (Perkins Natural & Turbo)..................................4.19 Fuel System (Perkins Natural & Turbo)..................................4.21 Cold Start Kit (Cummins) .........................................................4.23 SECTION 5 – HYDRAULIC CIRCUITS Power Steering Circuit ...............................................5.1 Unloader Valve Circuit ...............................................5.3 Boom Raise/Lower & Extend/Retract Circuit .............5.5 Attachment Tilt And Slave Circuit ..............................5.7

T of C 1 3606 Origin 7/98

Page Frame Tilt & Stabilizer Circuit (S/N 9883 and Before) ........................................ 5.9 Frame Tilt & Stabilizer Circuit (S/N 9884 and After) ......................................... 5.11 Service Brake & De-Clutch Circuit........................... 5.13 Valve Plate Assy. w/o Aux. Hydraulics .................... 5.15 Valve Plate Assy. w/ Aux. Hydraulics ...................... 5.17 Transmission Cooling Circuit (Cummins) ........................................................ 5.19 Transmission Cooling Circuit (Perkins)............................................................ 5.21 Auxiliary Hydraulic Circuit (Optional) .......................................................... 5.23 Joystick Circuit......................................................... 5.25 SECTION 6 – HYDRAULIC COMPONENTS Main Pump ................................................................ 6.1 Directional Control Valves ......................................... 6.3 Unloader Valve .......................................................... 6.5 Slave Cylinder ........................................................... 6.7 Frame Tilt/Stabilizer Cylinder .................................... 6.9 Attachment Tilt Cylinder .......................................... 6.11 Hoist Cylinder .......................................................... 6.13 Extend Cylinder ....................................................... 6.15 Swing Carriage Cylinder (Optional) .......................................................... 6.17 Side Tilt Carriage Cylinder (Optional) .......................................................... 6.19 Hydraulic Reservoir ................................................. 6.21 Main Control Valve (Boom Raise/Lower & Extend/Retract Sections) .....

6.23 Main Control Valve (Attachment Tilt & Frame Tilt Sections) ............ 6.25

Page SECTION 9 – BOOM AND ATTACHMENTS Inner Boom................................................................ 9.1 Intermediate Boom.................................................... 9.3 Outer Boom............................................................... 9.5 Boom Extend Chain .................................................. 9.7 Boom Retract Chain.................................................. 9.9 Quick Attach............................................................ 9.11 48” Carriage ............................................................ 9.13 60” Carriage (Optional) .......................................................... 9.15 72” Carriage (Optional) .......................................................... 9.17 Swing Carriage (Optional) .......................................................... 9.19 Side Tilt Carriage (Optional) .......................................................... 9.21 12 Ft. Truss Boom (Optional) .......................................................... 9.23 Utility Bucket (Optional) .......................................................... 9.25 Sheet Material Handler (Optional) .......................................................... 9.27 PART NUMBER INDEX

SECTION 7 – ELECTRICAL Electrical System - Cab Harness (S/N 8249 and Before) ........................................ 7.1 Electrical System - Cab Harness (S/N 8250 and After) ........................................... 7.3 Electrical System - Engine Harness .......................... 7.5 Electrical System - Closed Cab ................................. 7.7 Lighting System (Optional) ............................................................ 7.9 SECTION 8 – DECALS AND PAINT Decals And Paint (Early Production) ............................................. 1.11 Decals And Paint (Current Production) ......................................... 1.13

T of C 2 3606 Origin 7/98

Table of Contents Page

Page

T of C 3 3606 Origin 7/98

SECTION 1 – MAIN FRAME AND COVERS

MAIN FRAME Hoist Cylinder

11

12

Orient Fracture In Bearing Race at Clock Position Shown For Each Application

1 2

10 9

Boom Pivot Frame Tilt Cylinder Stabilizer Cylinder Slave Cylinder

3 4

8 7

6

2

11

5

39

10 34

37

1

12 38

36

2 3

2

5

33

4

5 6

7 8 4

41

9 3 27 32 2

31 30

41

26

5 11 10

21

27

29

10

12

See Kits

2 21

13

20

14

11

4

20

5

3

11

12 10 12 5

2 13

2

26 Torque Item 23 to 680 lb/ft.

(922 Nm)

See Kits

15

14

10 40

23

15

20 17 14

19

18 40 25 17

28

16

22

24 42

43

14 18 19

20

PH0940

Apply Item 42 to Item 40

Kit

PF0791 PS0041

1.1 3606

Rev

9/99

MAIN FRAME Item No.

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

Call Factory 8520013 8310116 8307210 8050001 8520021 7088341 7127934 8310050 7130322 8303752 8305626 8310339 8310060 7129362 8040253 7132592 8305634 8310295 8307703 8310067 7127214 8303538 5724302 8310066 7124471 8310061 8040252 5752022 8307112 8307007 8303625 7127394 7125861 8305644 7120662 8303782 8065640 8050002 8303551 7124491 8526049

1 8 12 12 6 1 4 1 4 6 6 6 8 16 2 1 2 8 8 16 8 1 8 AR 4 2 8 1 1 2 2 2 1 1 1 1 1 1 2 4 2 AR

43

7137694

1

Description Frame, Main Fitting, Lube, 1/8 Self Tapping Nut, Hex Lock 1-8 Washer, Flat 1" Bearing, Self Align 1-1/2" I.D. Fitting, Lube, 90° 1/8 Self Tapping Spacer Counterweight HHCS, 1-8 x 6" Gr.5 Pin, Cylinder Mount 1.5 Dia. HHCS, 5/16-18 x 3-1/2" Nut, Hex Lock 5/16-18 HHCS, 7/8-9 x 12" Washer, Flat 7/8" Hardened Anchor, Cylinder Axle, Rear Plate, Anchor Nut, Hex Lock 7/8-9 HHCS, 3/4-10 x 5-1/2" Gr.8 Washer, Flat 3/4" Hardened Nut, Hex Lock Elastic 3/4-10 Mount, Cab HHCS, 1-8 x 3" Gr.8 Shim Washer, Flat SAE 1" Conduit, 1" I.D. x 12-1/2" Washer, 1" Hardened Axle, Front Bumper Washer, Flat 1/2" Washer, Lock 1/2" HHCS, 1/2-13 x 1-1/4" Hydraulic Reservoir/Engine Mount Conduit, 3/4" (60" Cut to Fit) Nut, Hex Lock 1/2-13 Pin, Hoist Cylinder Mount 2" Dia. HHCS, 1/2-13 x 4" Bearing, Self Align 2" I.D. Bearing, Self Align 2-1/2" I.D. HHCS, M10-1,5 x 16mm Conduit, 1" I.D. x 15-1/2" Adhesive Sealant KITS Kit, Tie Down (S/N 8083 and Before)

1.2 3606

Rev

9/99

COVERS AND GUARDS 10

1

9

2

40

7

39

34 33

11 3 48 6

47

7

15 5

4

14

11 19

3

46

12

13

37

10 35

36

16 32

18 13

14

17

45 8 13 20

38 13

14

21 24 25

13

23

22

14

33

31

26 4

22

13 14

25

22

23

13

30 13 27

42 43

23

40 41

25 29

28

13 23 28

5

41

44

40 22

23

13 PS0061

1.3 3606

Rev

9/99

COVERS AND GUARDS Item No.

Part Number

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

7130814 7129922 7125731 8307110 8303540 7129912 7131782 6620002 8342807 8342808 8702157 8340035 8307106 8305626 8702156 7130072 8303739 8302406 8310334 7132844 8303679 8303670 8307004 7129663 8305906 8305645 7129653 8303744 7129612 7129622 7131652 8702158 8340036 7130173 8342416 8307112 8305644 8303625 8307109 8305624 8307202 8303114 7134132 7134122 7134142 8303836 8307111 8310085

Qty. 1 1 4 6 6 1 2 1 1 AR 2 2 24 10 1 1 2 2 2 1 4 14 14 1 10 4 1 4 1 1 2 1 2 1 2 2 2 2 4 8 4 2 2 2 2 4 4 4

Description Hood, Engine Hinge, Hood - Rear Moulding, Black 7" Long Washer, Flat 3/8" Narrow HHCS, 1/4-20 x 1" Hinge, Hood - Front Retainer Ring, Latch Moulding, Black 16" Long Latch w/Key (Includes Item 10) Key Spring, Clip Ball Stud - 13mm Washer, Flat 5/16" Nut, Hex Lock Elastic 5/16-18 Spring, Gas Support, Cover HHCS, 5/16-18 x 1-1/4" Pin, Cotter Pin, Clevis 3/8" Dia. Panel, Engine HHCS, 3/8-16 x 1-3/4" Gr.5 HHCS, 5/16-18 x 1" Washer, Lock 5/16" Cover, Engine, Rear Nut, Retainer 5/16-18 Nut, Hex Lock Elastic 3/8-16 Cover, Engine, Front HHCS, 5/16-18 x 1/2" Bracket, Cover - Front Bracket, Cover - Rear Striker, Rear Door Spring, Gas Ball Stud - 10mm Cover, Rear Latch, Adjustable Trigger Washer, Flat 1/2" Heavy Nut, Hex Lock Elastic 1/2-13 HHCS, 1/2-13 x 1-1/4" Washer, Flat SAE Light 1/4" Nut, Hex Lock Elastic 1/4-20 Washer, Flat 1/4" HHCS, 1/4-20 x 2-1/4" Gr.5 Hook, Rubber Bracket, Anchor Bracket, Hook Screw, Slotted Pan Hd. #10-24 x 5/8" Washer, Flat #10 Nut, Hex Lock Elastic #10-24

1.4 3606

Rev

9/99

SECTION 2 –

OPERATOR’S CAB AND CONTROLS

OPEN CAB - OUTER PANELS

4 5

3 1

2

25

6 7

8

4

9

5 6

8

13

7

9

12

7 8

10

11

6 15 16 24 5 4

4

6 14

17 19

5

6 18 20

19

6 5 4

S/N 8373 and Before

21 20 21 23 22

22

26

PF0780

Torque to 280 lb/ft.

(380 Nm)

PS0331

2.1 3606

Rev

9/99

OPEN CAB - OUTER PANELS Item No.

Part Number

Qty.

1 2 3 4

7126534 7131412 7130663 8310301

5

8310124

6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

8305906 8303670 8307004 7057141 7130653 8307203 8310067 8303034 8990122 8307202 8305624 7131493 8310353 7130643 7134453 8278026 7129441 8310375 8307010 7130633 7137152

1 1 1 8 10 8 10 13 5 5 4 1 1 2 4 1 4 4 1 2 1 1 4 4 4 2 1 1

26

8526042

AR

Description Operator’s Protective Structure - ROPS/FOPS Headliner Panel, Cab Rear BHCS, 5/16-18 x 1" (S/N 8373 and Before) BHCS, 5/16-18 x 1" (S/N 8374 and After) Washer, Flat Plastic 5/16" (S/N 8373 and Before) Washer, Flat Plastic 5/16" (S/N 8374 and After) Nut, Retaining 5/16-18 HHCS, 5/16-18 x 1" Washer, Lock 5/16" Washer, Rebound Panel, Cab Rear LH Washer, Flat 5/16" Nut, Hex Lock Elastic 3/4-10 BHCS, 1/4-20 x 3/4" Holder, Owner/Operator Manual Washer, Flat 1/4" Nut, Hex Lock Elastic 1/4-20 Mat, Floor Screw, Self Drilling #12-14 x 1" (S/N 8373 and Before) Panel, Cab Front LH (S/N 8373 and Before) Panel, Cab Front LH (S/N 8374 and After) Isolator, Cab Washer, Rebound HHCS, 3/4-10 x 3-3/4" Gr.8 Washer, Lock 3/4" Panel, Cab Front Kit, Mesh Plate - Right Side (Includes Urethane & Installation Instructions) Adhesive, 10 Oz Spray Can (For Item 17)

2.2 3606

Rev

9/99

OPEN CAB - INNER CONSOLE & DASH PANEL

24

2

17

16

23

13 16 17 13

15 16

16

20 16 13

17 10

17 16

11

21

9

15

19

22 8

6

7

Torque to 6-8 lb/ft (8-11 Nm)

6 5

13

16 17

2

15

16

17

18

2

1 4 2

3 13

2 14

2

12

14 15

PS0701

2.3 3606

Rev

9/99

OPEN CAB - INNER CONSOLE & DASH PANEL Item No.

Part Number

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

7130724 8305906 7130773 8310353 8310016 8310402 8310360 8310085 8580421 8310358 7131003 7130744 7057141 8305626 8307203 8307004 8303739 7130862 7130734 8310009 8630010 8307206 7124531 7132751

Qty. 1 10 1 3 2 4 4 2 4 4 1 1 7 2 5 10 9 1 1 1 1 1 1 1

Description Dash, Front Nut, Retaining 5/16-18 Cover, Lower Dash Screw, Self Drilling #12-14 x 1" HHCS, Slotted #10-24 x 1" Spacer Washer, Fender Nut, Hex Lock Elastic #10-24 Nut, Well #10-32 x 1/2" Long BHCS, #10-32 x 3/4" Holder, Load Chart Support, Console Washer, Rebound Nut, Hex Lock Elastic 5/16-18 Washer, Flat 5/16" Washer, Lock 5/16" HHCS, 5/16-18 x 1-1/4" Armrest Tool Bin, Rear HHCS, 5/16-18 x 2" Ring, Retaining Washer, Flat 1/2" Conduit, 1/4 x 5" Long Conduit, 1/4 x 9-1/2" Long

2.4 3606

Rev

9/99

OPERATOR’S SEAT AND SEAT BELT

14

1 2 3 4 5 6 7 8

9 12

9

10 11 15

10 12 15 11

13

16 18 17 18

19

23 24

22

Torque to 20 lb/ft (27 Nm)

21 20 25

18

Kit

PF0791

19

Kit

PF0791

Items 20 thru 23 Not Required On Early Production Cabs With A Threaded Hole For Tether Mounting PS0120

2.5 3606

Rev

3/02

OPERATOR’S SEAT AND SEAT BELT Item No.

Part Number

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

8864053 8036009 8036010 8036011 8036013 8036014 8036015 8036017 7130412 7096491 8864057 NSS NSS NSS NSS 7121543 8303670 8307106 8305626 8305404 8307204 7057141 8305645 8864058 8864019

Qty. 1 1 1 1 4 1 1 1 2 2 1 2 1 1 2 1 4 12 8 2 2 2 2 1 1

Description Seat Boot, 60/76mm (Not Shown) Adjuster, 6" (Not Shown) Damper (Not Shown) Rollers, Up Stop Bumper/Down Stop Bumper- 7/16" Dia.(Not Shown) Springs and Cable (Not Shown) Hanger Knob Tension Shaft (Not Shown) Cushion/Pan Assembly Kit (Not Shown) Tether Spacer Seat Belt Assembly - 2" Retractable (Includes Items 12 thru 15) Washer Hex Hd Capscrew Hex Hd Capscrew Nut, Hex Support, Seat HHCS, 5/16-18 x 1" Gr. 5 Washer, Flat 5/16" Narrow Nut, Hex Lock Elastic 5/16-18 Nut, Hex Jam 3/8-16 Washer, Flat 3/8" Washer, Rebound Nut, Hex Lock Elastic 3/8-16 Seat Belt Assembly - 3" Retractable (Includes mounting hardware) Seat Belt Assembly - 3" Non-Retractable

2.6 3606

Rev

3/02

OPERATOR’S SEAT AND SEAT BELT (Optional)

2

1

6 7

3

5

4 5

2 3 4 7

8

6 9 14 11

12

13

Torque to 20 lb/ft (27 Nm)

15 9 10 16 Kit

PF0791

Items 11 thru 14 Not Required On Early Production Cabs With A Threaded Hole For Tether Mounting

Kit

PF0791 PS0310

2.7 3606

Rev

9/99

OPERATOR’S SEAT AND SEAT BELT (Optional) Item No.

Part Number

1

8864055 8864056 7130412 7096491 8864060 NSS NSS NSS 8303670 8307106 8305626 8305404 8307204 7057141 8305645 8864058 8864019

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Qty. 1 1 2 2 1 2 2 2 4 8 4 2 2 2 2 1 1

Description Seat, Deluxe Cloth with Supension Seat, Deluxe Vinyl with Supension Tether Spacer Seat Belt Assembly - 2" Retractable (Includes Items 5 thru 7) Nut, Hex Hex Hd Capscrew Washer, Flat HHCS, 5/16-18 x 1" Gr. 5 Washer, Flat 5/16" Narrow Nut, Hex Lock Elastic 5/16-18 Nut, Hex Jam 3/8-16 Washer, Flat 3/8" Washer, Rebound Nut, Hex Lock Elastic 3/8-16 Seat Belt Assembly - 3" Retractable (Includes mounting hardware) Seat Belt Assembly - 3" Non-Retractable

2.8 3606

Rev

9/99

MIRRORS

1

3 5

4

2

12 9 11 10

8

4 7

3

14

6

4 13 4 15

3 4

CLOSED CAB ONLY

PS0321

2.9 3606

Rev

5/99

MIRRORS Item No.

Part Number

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

8866514 8866515 8303548 8307024 8307109 8866529 8866530 8303799 7136742 8303836 8307003 8866516 7138366 8303799 8305047

Qty. 1 1 2 A/R 2 1 1 2 1 2 2 1 1 1 1

Description Mirror Head, Convex Arm Assembly, Mirror HHCS, M6-1 x 19mm Washer, Lock M6 (Qty 2 for Open Cab, Qty 3 for Closed Cab) Washer, Flat SAE 1/4" Light Mirror, Rear View Arm Assembly, Mirror HHCS, M6-1 x 14mm Kit, RH Mirror - Optional (Includes Item 10, 11 & 12) Screw, Slotted Round Hd. #10-24 x 5/8" Washer, Lock #10 Mirror Assembly, Rear View Bracket, Mirror (Closed Cab Only) HHCS, M6-1 x 14mm (Closed Cab Only) Nut, Hex M6-1 (Closed Cab Only)

2.10 3606

Rev

5/99

THROTTLE PEDAL CONTROL (Cummins)

3 4

9

1 5

10

8

11

6

12

20 2 19

7

6 15 13

18 14 16 17

PS0430

2.11 3606 Origin 7/98

THROTTLE PEDAL CONTROL (Cummins) Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Part Number 8162003 8033178 8303615 8307002 8307109 8305402 8700116 8160073 8303837 8160610 8303799 8307024 8340034 7127091 8305650 8303790 8307025 7127102 8305002 8307003

Qty. 1 1 3 3 4 2 1 1 2 1 2 2 1 1 1 2 2 1 2 2

Description Pedal, Throttle (Includes Item 2) Bellows, Throttle Pedal HHCS, 1/4-20 x 1-1/4" Washer, Lock 1/4" Washer, Flat SAE 1/4" Nut, Hex Jam 1/4-28 NF Spring, Extension Cable, Throttle Screw, Slotted Pan Hd. #10-24 x 3/4" Clamp, Cable HHCS, M6 x 14mm Washer, Lock M6 Rod End 1/4-28 Thd. Extension, Throttle Lever Nut, Hex Lock Elastic 1/4-28 NF HHCS, M12x1.75 x 30mm PC 8,8 Washer, Lock M12 Bracket, Throttle Cable Nut, Hex #10-24 Washer, Lock #10

2.12 3606

Origin

7/98

THROTTLE PEDAL CONTROL (Perkins)

3 1

10

9

4 5

8 6 12

11

2 7

14

13

Throttle Lever For Reference Only

6 15 5 16

PS0470

2.13 3606

Rev

5/99

THROTTLE PEDAL CONTROL (Perkins) Item No.

Part Number

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

8162003 8033178 8303615 8307002 8307109 8305402 8700116 8160073 7128252 8303837 8162213 8160610 8307003 8305002 8340034 8305650

Qty. 1 1 3 3 5 2 1 1 1 2 2 1 2 2 1 1

Description Pedal, Throttle (Includes Item 2) Bellows, Throttle Pedal HHCS, 1/4-20 x 1-1/4" Washer, Lock 1/4" Washer, Flat SAE 1/4 Narrow Nut, Hex Jam 1/4-28 NF Spring, Extension Cable, Throttle Bracket, Throttle Screw, Slotted Pan Hd. #10-24 x 3/4" Shim Clamp, Cable Washer, Lock #10 Nut, Hex #10-24 Rod End 1/4-28 Thd. Nut, Hex Lock Elastic 1/4-28 NF

2.14 3606

Rev

5/99

SERVICE BRAKE PEDAL MOUNTING

See “Directional Control Valves”

1 8 7

6 5

3

2

4 PS0530

2.15 3606 Rev 5/99

SERVICE BRAKE PEDAL MOUNTING Item No.

Part Number

1 2 3 4 5 6 7 8

7128403 8305644 8307206 7129521 8303755 8307023 8303658 8307112

Qty. 1 2 2 2 4 4 2 2

Description Pedal, Service Brake Nut, Hex Lock Elastic 1/2-13 Washer, Flat 1/2" Pivot, Brake Pedal HHCS, M10-1,5 x 30mm Washer, Lock M10 HHCS, 1/2-13 x 2" Washer, Flat 1/2" Narrow

2.16 3606 Rev 5/99

JOYSTICK MOUNTING

4 2 5 1

3 Torque to 8 lb/ft (11 Nm) 3 Places

Front Dash for Reference Only

PS0730

2.17 3606 Rev 1/00

JOYSTICK MOUNTING Item No.

Part Number

1 2 3 4 5

7133942 7133932 8035777 8303705 8307002

Qty. 1 1 1 3 3

Description Joystick Assembly (Includes Item 2 and 3) Handle Assembly Rubber Boot Flange Hd. Capscrew 1/4-20 x 3/4" Washer, Lock 1/4"

2.18 3606 Rev 1/00

STEERING COLUMN, STEERING WHEEL & SHIFTER

1 2 17

18

16 17

15 14

3

13

4

12 6

10 11 9 8

7

5

Power Steering Valve See “Directional Control Valves”

PS0541

2.19 3606 Rev 3/02

STEERING COLUMN, STEERING WHEEL & SHIFTER Item No.

Part Number

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

8720017 8310315 8720016 8310350 7130763 7121523 8035803 8035804 8580118 8307003 8305003 8223029 7131961 8307005 8304672 8310359 8310372 7130753

Qty. 1 1 1 2 1 1 1 1 1 2 2 1 2 4 4 4 4 1

Description Cover, Horn Button Nut, Thin M18-1,5 Wheel, Steering Screw, Hex Socket Hd. #10-32 x 1-1/2" Cover, Steering Column, Bottom Steering Column (Includes Item 7 thru 9) Gas Spring - Steering Column Boot, Tilt Lever Knob, Tilt Steering Washer, Lock #10 Nut, Hex #10-32 Switch, Transmission Shift Control Spacer, Transmission Shifter Washer, Lock 3/8" Screw, Hex Socket Hd. 3/8-16 x 1" Nut, “J” #10-24 Screw, Button Hd. #10-24 x 5/8" Cover, Steering Column, Top

2.20 3606 Rev 3/02

CAB DOOR (Optional) 2 20 1 41

17 32 31 5

37

28

42 7

23

18

9

31 29

32 5

12

12

34 39

40 19 32 31

35

14

15

16

10

5

13

30

22 8

43

33 6

25

24

11 8

26

8 3 4 10

21

27 36

38 8

PS0860

2.21 3606 Origin 7/99

CAB DOOR (Optional) Item No.

Part Number

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

8035470 8033072 8035436 8035437 8033058 8035438 8035439 8035440 8035441 8035442 8035443 8035444 8035445 8034798 8034799 8035435 8035446 8035447 8035448 8035449 8035450 8035451 8035452 8035453 8035454 8035455 8035456 8035457 8035458 8035459 8035460 8035461 8035462 8035463 8035464 8037206 8035466 8035467 8035468 8342808 8035471 8035472 8035473

Qty. 1 1 1 1 6 1 1 10 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 6 1 4 4 1 4 1 4 1 1 1 1

Description Door Assembly - Closed Cab (Includes Items 2-40) Seal, Bulb 90°, 192" Long Grommet, 3/4 OD x 1/2 ID Screw, 1/4-20 x 3/4" Screw, 1/4-20 x 3/4" Whizlock Handle, Door - Inside Latch, Door Screw, Pan Hd #10-16 x 3/4" Latch, Paddle - RH Black Strap, Door Restraint Door Seal w/Flap - 70" Retainer, Push On - 3/16" Rod Bolt, Hex 5/16-18 x 1" Gr 8 Nut, Hex 5/16-18 Gr 8 Yellow Washer, Lock .315 x .575 x .085 Thick Washer, Flat .313 x .750 x .060 Thick Door Hinge, Top Door Hinge, Center Door Hinge, Bottom Window Assembly-LH Door Door Panel, Interior Door Panel, Exterior Release Rod, Exterior Release Rod, Interior Pocket, Interior Door Panel Switch, Electric Window Wire Harness, LH Door Hinge, Top Hinge, Center Hinge, Bottom Washer, Hinge Brass Screw, Flat Hd Hex Drive 1/4-20 x 1-1/4" Retainer, Clip On Screw, Truss Hex Drive 1/4-20 x 5/8" U-Nut, 1/4-20 Seal, “D”Type Bulb .216 x .354 x 54" Screw, Flat Head 1/4-20 x 3/4" Grommet, 3/8 ID x 5/8 OD Washer, Flat .281 x 1.05 x .065 Thick Key Set, LL22 Glass, Door - Closed Cab Channel, Glass Regulator, Electric Window 12V

2.22 3606 Rev 3/02

CLOSED CAB - OUTER PANELS (Optional) 2

27

4

14 See Rear Window & Rear Windshield Wiper

31

5

24 3 1 6 26

31 7 13

25

9

8

7

8

9

10

12 7 8 11

5

6

4

6 28

6 16

23

33

5

4

15

30

18

5

29

4 PF0810

32

6

34

PF0810

17

PF0780

19

6

18 5 4

S/N 8373 and Before

20 19

21

20 22 21 Torque to 280 lb/ft.

(380 Nm)

PS0870

2.23 3606 Origin 9/00

CLOSED CAB - OUTER PANELS (Optional) Item No.

Part Number

1 2 3 4

NSS 7131412 7130663 8310301

5

8310124

6 7 8 9 10 11 12 13 14

8305906 8303670 8307004 7057141 7130653 8307203 8310067 7136342 8035474 8035606 8035524 7138234 8310353 7130643 7134453 8278026 7129441 8310375 8307010 7137733 8035294 8035721 8035525 8035527 8035526 8035528 8035529 8035490 8526042 8035523 8035723

15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

Qty. 1 1 1 8 10 8 10 13 5 5 4 1 1 2 1 1 1 1 1 2 1 1 4 4 4 2 1 1 3 1 1 2 1 1 24 AR 1 1

Description Operator’s Protective Structure - ROPS/FOPS Headliner Panel, Cab Rear BHCS, 5/16-18 x 1" (S/N 8373 and Before) BHCS, 5/16-18 x 1" (S/N 8374 and After) Washer, Flat Plastic 5/16" (S/N 8373 and Before) Washer, Flat Plastic 5/16" (S/N 8374 and After) Nut, Retaining 5/16-18 HHCS, 5/16-18 x 1" Washer, Lock 5/16" Washer, Rebound Panel, Cab Rear LH Washer, Flat 5/16" Nut, Hex Lock Elastic 3/4-10 Windshield, Front (Includes Glass, Setting Blocks & Urethane Seal) Glass, Rear Rear Window Assy. (Includes Glass, Hinges, Brackets, Seal and Hardware) Window, Front LH (Includes Glass, Frame & Urethane Seal) Mat, Floor Screw, Self Drilling #12-14 x 1" (S/N 8373 and Before) Panel, Cab Front LH (S/N 8373 and Before) Panel, Cab Front LH (S/N 8374 and After) Isolator, Cab Washer, Rebound HHCS, 3/4-10 x 3-3/4" Gr.8 Washer, Lock 3/4" Panel, Cab Front Window, Right Side Block, Setting Window, Rear LH (Includes Glass, Frame & Urethane Seal) Window, Skylight Bolt, Truss 5/16-18 x 2" Black Striker Assembly Striker Plate, Blind Nut Block, Setting Adhesive, 10 Oz Spray Can (For Item 17) Urethane Seal, Tube - Black Caulk, Tube - Orange

2.24 3606 Origin 9/00

CLOSED CAB - INNER CONSOLE & DASH PANEL (Optional) Steering Weldment Inside Cab - Ref.

Holder Is

10

11 Shown

18

Rotated For Clarity

9

21 30

24

2

8 1

22 6

7

Torque to 6-8 lb/ft (8-11 Nm)

20 16

6 5

13

30

30 40 17

16

13

42

26 17 16

30

30

2

13

2

19

35

4 39

30

30

39 2

3

37

13 16 17

36

31

30

39

32

33 29

23

25

38

39

27

12 13

26

14 15

34

28

43

2 2

41 PS0880

2.25 3606 Origin 9/99

CLOSED CAB - INNER CONSOLE & DASH PANEL (Optional) Item No.

Part Number

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

7137654 8305906 7130773 8310353 8310016 8310402 8310360 8310085 8580421 8310358 7131003 7137364 7057141 8305626 8307203 8307004 8303739 7130862 7137664 8310009 8630010 8307206 7124531 7132751 8990147 6620971 8303540 8307002 8035397 8035398 8035399 8035400 8035401 8035402 8035403 8035404 8035405 8033032 8035406 8035407 8035521 8035599 7138275 8307109

Qty. 1 10 1 3 2 4 4 2 4 4 1 1 7 2 5 10 9 1 1 1 1 1 1 1 1 3 2 2 24 4 1 1 1 1 1 1 1 2 10 1 1 1 1 2

Description Dash, Front Nut, Retaining 5/16-18 Cover, Lower Dash Screw, Self Drilling #12-14 x 1" HHCS, Slotted #10-24 x 1" Spacer Washer, Fender Nut, Hex Lock Elastic #10-24 Nut, Well #10-32 BHCS, #10-32 x 3/4" Holder, Load Chart Support, Console Washer, Rebound Nut, Hex Lock Elastic 5/16-18 Washer, Flat 5/16" Washer, Lock 5/16" HHCS, 5/16-18 x 1-1/4" Armrest Tool Bin, Rear HHCS, 5/16-18 x 2" Ring, Retaining Washer, Flat 1/2" Conduit, 1/4 x 5" Long Conduit, 1/4 x 9-1/2" Long Holder, Owner/Operator Manual Clip, Retainer HHCS, 1/4-20 x 1" Gr5 Washer, Lock Screw, Self Tapping #8-32 x 1/2" Louver, Ball Hose, Flex 2-1/2" Dia. Rear RH Vent - 33" Long Hose, Flex 2-1/2" Dia. Rear LH Vent - 37" Long Weldment, Vent Manifold Louver, Round Hose, Flex 2-1/2" Dia. Center Vent - 30" Long Hose, Flex 2-1/2" Dia. Front RH Vent - 18" Long Hose, Flex 2-1/2" Dia. Front LH Vent - 40" Long Sponge Rubber, Adhesive Backed 80" Long Tie Sprap, Nylon 3/16 Wide x 12" Long Panel, Heater Control Panel, Heater & A/C Control Foam Strip - PSA 1/4 x 1/2 x 100" Neoprene Strip 1/2 x 1 x 28" Washer, Flat

2.26 3606 Origin 9/99

CAB HEATER (Optional) 26 Seat Deck- Ref.

25

3

12

13

36

27 24 Apply Threadlocker

37 19

14 15

7

23 6 5 4 1

9

3 17

11 21

8 18

4

5

6

22

10 32

33 20 14 4

5

16

6

PS0890

32 Outboard Side of Engine

35

32 32

32 29

2

35 32 29 Inboard Side of Engine

38 39

31 34

PH0940

31 34

32 30 PERKINS ENGINE

28

32

CUMMINS ENGINE

2.27 3606 Origin 9/99

CAB HEATER (Optional) Item No.

Part Number

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

8035412 8035413 8035414 8035415 8035416 8035417 8035418 8035419 8035420 8035421 8035422 8035423 8035424 8035425 8035426 8035388 8035427 8035428 8035429 8035430 8035431 8035397 8035432 8035433 8035389 8035434 8035435 7137741 7137751 7129881 8541036 8410009 8033032 8360005 8420201 8584018 8584001 8035406 8526036

Qty. 1 1 11 13 13 13 1 1 4 4 4 2 2 1 1 1 1 1 1 1 5 24 2 2 1 1 2 1 1 1 1 8 1 1 1 2 2 10 1

Description Plenum Valve, Heater - Motorized w/Module & Harness Screw, 1/4-20 x 1" Washer, Flat .281 x .625 Washer, Lock .254 x .480 - Black Nut, Hex 1/4-20 - Black Angle, RH Side Angle, LH Side Bolt, Carriage 1/4-20 x 1" Screw, M6 x 12 - Whizlock Rivet, Pop 3/16 x 1/2" Angle, Filter Clamp Rivnut, 5/16 Hex Latch, LH - Filter Hold Down Latch, RH - Filter Hold Down Air Filter w/Seal - Closed Cab Grommet Plate, Grommet Heater Unit Foam, PSA 3/16 x 5/8 x 84" Adapter, Hose 2-1/2" Dia. Screw, Self Tapping #8-32 x 1/2" Spring, Compression 1/2 x 7/8" Bolt, Hex 5/16-18 x 1-1/2" Yellow Foam Filter, Recirculate - Closed Cab Holder, Foam Filter Washer, Flat 5/16 Heater Hose, 5/8 x 126" Used with Both Engines Heater Hose, 5/8 x 144" Cummins Engine Only Heater Hose, 5/8 x 72" - Perkins Engine Only Bushing, Hex 12P - 6P Clamp, Hose SAE #10 Foam, PSA 1/8 x 3/8 x 164" Valve, Shut-Off - Used with Both Engines Connector, 5/8 x 12 NPT - Used with Both Engines Mount, Tie Plastic Tie Plastic Tie Threadlocker 242 General Purpose (.02 fl. oz.)

2.28 3606 Origin 9/99

FRONT WINDSHIELD WIPER (Optional)

Wet Arm Kit Included in Item 10

43

37

Skylight Windshield Washer Pump Motor (Ref.)

41

36

35

38

40

Front Windshield Washer Pump Motor

36

39

30

34

21 33

9 23 18 1

42

44

19

32

20

10

18

27 28

PS0900

19

Cab (Ref.)

8

17

31

16

12 11 2

3

22 6 4

13

24

7 29

5

10

26

15 14

Kit

PF0791

25 SUB-ASSEMBLY ROTATED FOR CLARITY

2.29 3606 Origin 9/99

FRONT WINDSHIELD WIPER (Optional) Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

Part Number 8866492 NSS NSS NSS NSS NSS NSS NSS 8035408 8035393 8034815 NSS 8033856 NSS 8310029 8307052 8303839 NSS NSS 8035409 8305006 7112511 8033102 NSS NSS 8310002 NSS 8305005 8307203 8035411 8033110 8035391 91334019 8035394 8035392 8035395 8035410 8035531 8303670 8307203 8305626 8584001 7138250 8584018

Qty. 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 2 2 2 1 1 1 1 1 3 3 1 1 3 1 2 2 1 1 1 1 1 2 2 2 2 1 1 1

Description Pivot Arm and Shaft Assembly (Includes Items 2 thru 9) Nut, Acorn 3/8-24 (Serviced Only In Pivot Arm & Shaft Assy, Item 1) Washer, Int. Tooth Lock 3/8" (Serviced Only In Pivot Arm & Shaft Assy, Item 1) Driver, Knurled (Serviced Only In Pivot Arm & Shaft Assy, Item 1) Cap, Rubber (Serviced Only In Pivot Arm & Shaft Assy, Item 1) Nut, Hex Jam 11/16-24 (Serviced Only In Pivot Arm & Shaft Assy, Item 1) Washer, Metal (Serviced Only In Pivot Arm & Shaft Assy, Item 1) Washer, Cardboard (Serviced Only In Pivot Arm & Shaft Assy, Item 1) Shaft Assembly Wiper Arm, 24" Flex (Includes Wet Arm Kit) Panto Adapter Kit (Includes Items 13, 15 & 16) Gasket, Panto (Serviced Only In Panto Adapter Kit, Item 12) Screw, Truss 1/4-20 x 3/4" Black Nut, Acorn 1/4-28 (Serviced Only In Panto Adapter Kit, Item 12) Washer, Internal Tooth Lock 1/4" Washer, External Tooth Lock #10 Screw, Slotted Pan Head #10-32 x 1/2" Clip, Spring (Serviced Only In Wiper Motor Assembly, Item 24) Washer, Special Flat .560 x .251 x .015 (Serviced Only In Wiper Motor Assembly) Link, Connecting Nut, Hex Flanged 5/16-18 Wiper Motor Kit (Includes Item 24 - 27) Wiper Motor Assembly (Includes Mtg Brkt, Motor, Link & Hardware) Bracket, Wiper Motor HHCS, Slotted 1/4-28 x 3/4" Washer, External Tooth 1/4" Pin, Shoulder (Serviced Only in Pivot Arm & Shaft Assy, Item 1) Nut, Hex 1/4-28 Washer, Flat 5/16" Drive Arm .95 Long Screw, Hex 1/4-28 x 3/4" - Black Nut, Center Lock - Black Wet Arm Adapter Grommet, Rubber 1/4" ID Wiper Blade - 28" Hose, Clear Vinyl - 144" Washer Reservoir Assembly (Includes Reservoir, Cap & Pump Motors) Pump Motor 12V HHCS, 5/16-18 x 1" Washer, Flat 5/16" Nut, Hex Lock 5/16-18 Plastic Tie Jumper Cable, Washer Bottle Mount, Tie

2.30 3606 Origin 9/99

SKYLIGHT WINDSHIELD WIPER (Optional) 9

10 8 Cab Ref.

9

9

11

13

3 7

1

6 12 5 4 2

14

16

18

Front Windshield Washer Pump Motor (Ref.)

15

13

17

11

Skylight Windshield Washer Pump Motor

PS0910

2.31 3606 Origin 9/99

SKYLIGHT WINDSHIELD WIPER (Optional) Item No.

Part Number

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

8035492 8035493 8035390 8035494 8035495 8035496 8035497 8035498 8035499 8035500 8035501 8035502 8035503 8035504 8035505 8035410 8035531 7138250

Qty. 1 1 1 2 4 1 1 1 1 1 1 2 1 1 1 1 2 1

Description Motor, Skylight Wiper Cover, Wiper Wet Arm Adapter Bolt, Socket Head #10-24 x 1-3/4" Washer, Flat - Black (Zinc) Clamp, Block 3/4" Plate, Blind Nut Blade, Wiper 20" Flex - Black Wet Arm Kit Arm, Wiper - Black Hose, Clear Clip, Wiring Harness, Wiper Conduit, Split 30" Grommet 3/4" OD 1/2" ID Washer Reservoir Assembly (Includes Reservoir, Cap & Pump Motors) Pump Motor 12V Jumper Wire, Washer Bottle

2.32 3606 Origin 7/99

REAR WINDOW & REAR WINDSHIELD WIPER (Optional) 26 27 36

28 27

29

35

1 Comes with Wiper Motor

33 Glass (Ref)

25

Kit

30

31 PF0791

Comes with Wiper Arm

32

3

5

4

34

23 8 11

24

6 7 8

21

9

23 22

13

2 15 10 16

17 12

18

19

14

Glass (Ref.)

20 PS0920

2.33 3606 Origin 9/99

REAR WINDOW & REAR WINDSHIELD WIPER (Optional) Item No.

Part Number

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

8035606 8035474 8035475 8035476 8035414 8035477 8035478 8035468 8035479 8035480 8035481 8035482 8035483 8035484 8035485 8035486 8035415 8035416 8035487 8037206 8035488 8035489 8035490 8035491 8035506 8035507 8033087 8034803 8034805 8034808 8035500 8035508 8035509 8035510 8035511 8035501

Qty. 1 1 2 2 4 2 2 6 2 1 1 1 1 2 2 2 4 4 4 1 1 1 2 2 1 1 2 1 1 1 1 1 1 1 1 1

Description Rear Window Assembly (Includes Items 2-24) Glass, Rear Window Hinge, Plastic Spacer, Hinge Screw, Truss 1/4-20 x 1" Grommet Bushing, Plastic Washer, Flat Nut, Acorn 1/4-20 Hold, Open - LH Hold, Open - RH Bracket, Hold Open - LH Bracket, Hold Open - RH Pin, Detent Ring Washer, Flat 1/4 ID x 9/16 OD Pin, Roll Washer, Flat 9/32 x 5/8" Black Washer, Lock 1/4” Black Screw, Truss Hd. 1/4-20 x 5/8" Black Seal, Bulb “D” Plug, Plastic 1/2" Dia. Plug, Plastic 7/8" Dia. Setting Block, 1/8 x 1/4 x 2" Screw, Truss 1/4-20 x 1-1/4" Motor, Wiper - Rear Window Screw, Rd Hd #10-24 x 7/8" Washer, Flat - Nylon Black Grommet, Rubber T-Style Nut, Acorn #10-24 Spacer, Nylon Arm, Wiper Adj. Black Blade, Wiper 14" Flex Switch, Rocker SPST Harness, Wire - Rear Wiper Cover, Wiper Motor - Rear Window Clip, Wiring - Adhesive Backed

2.34 3606 Origin 9/99

SOFT CAB ENCLOSURE (Optional) 1

2 3 4

5

PS0840

2.35 3606 Origin 7/99

SOFT CAB ENCLOSURE (Optional) Item No.

Part Number

1 2 3 4 5

7135682 7136352 7136832 7136822 7136302

Qty. 1 1 1 1 1

Description Soft Cab Enclosure Kit - Complete (Includes Items 2 and 5) Soft Cab Enclosure Kit (Includes Items 3 & 4 plus Installation Instructions) Main Cab Enclosure - Soft Door Section- Soft Front Windshield Kit (Includes Installation Instructions)

2.36 3606 Origin 7/99

FENDERS (Optional)

14 7 8

8 3

3

2 12

11

8

8 5

5 Torque to 222lb/ft (300 Nm)

10

10

6 Right Side 4 Left Side

9 13

15

PS0850

Front of Vehicle RIGHT SIDE SHOWN

1

17

16

Kit

Kit

Kit

PF0791

2.37 3606 Origin 7/99

FENDERS (Optional) Item No.

Part Number

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

7140600 7132653 7132921 7138350 8307005 7138351 8303675 8307110 8310388 8305008 8406201 7134922 8307049 8303621 8520031 7142800 7144500

Qty. 1 4 8 2 16 2 8 32 16 16 16 4 16 8 4 1 1

Description Four Fender Assembly - Complete (Includes Items 2 thru 15) Fender - Millennia Series Plate, Top Fender Support, Fender - Left Side Washer, Lock 3/8" Support, Fender - Right Side HHCS, 3/8-16 x 1-1/4" Washer, Plain 3/8" SAE HHCS, 3/8-16 x 1-1/4" Gr5 Nut, Hex 3/8-16 Clip, Tube 1" Flap, Extension Washer, Lock M16 HHCS, 3/8-16 x 1-1/2" Gr5 Fitting, Lube 90° (For easier access to top axle lubrication point) Single Fender Kit - Left Side Single Fender Kit - Right Side

2.38 3606 Origin 7/99

SECTION 3 – DRIVE TRAIN

DRIVE SHAFT - TRANSFER BOX TO FRONT AXLE

8

To Transfer Box

9

1

7

Apply Threadlocker and Torque to 83 lb/ft.

(112,5 Nm) Typ. Both Ends

2 3

4

5

7 9 8

10 6 PH0940

3

This Is A Balanced Assembly, If Replacing Items 2, 4 or 6 Order Item1

2 To Front Axle

PS0151

3.1 3606

Rev

5/99

DRIVE SHAFT - TRANSFER BOX TO FRONT AXLE Item No.

Part Number

1 2 3 4 5 6 7 8 9 10

7128952 NSS 8035106 NSS 8035109 NSS 8310297 8310356 8307025 8526036

Qty. 1 2 2 1 1 1 8 8 8 AR

Description Drive Shaft Assembly (Consists of Items 2 thru 6) Yoke, Flange (See Note) Cross and Bearing Assembly Tube Assembly (See Note) Dust Cap Kit Yoke, Slip (See Note) HHCS, M12-1,75 x 35mm Washer, Flat M12 Hardened Washer, Lock M12 Threadlocker 242 General Purpose (.02 fl. oz.)

NOTE: This is a balanced assembly. When servicing Items 2, 4 or 6 order Item 1

3.2 3606

Rev

5/99

DRIVE SHAFT - TRANSFER BOX TO REAR AXLE

8

To Transfer Box

9

1 7

Apply Threadlocker and Torque to 83 lb/ft.

(112,5 Nm) Typ. Both Ends

2 3

4

7

5

9 8 10 6

PH0940

3

2

This Is A Balanced Assembly, If Replacing Items 2, 4 or 6 Order Item1

To Rear axle PS0161

3.3 3606

Rev

5/99

DRIVE SHAFT - TRANSFER BOX TO REAR AXLE Item No.

Part Number

1 2 3 4 5 6 7 8 9 10

7128932 NSS 8035106 NSS 8035109 NSS 8310297 8310356 8307025 8526036

Qty. 1 2 2 1 1 1 8 8 8 AR

Description Drive Shaft Assembly (Consists of Items 2 thru 6) Yoke, Flange (See Note) Cross and Bearing Assembly Tube Assembly (See Note) Dust Cap Kit Yoke, Slip (See Note) HHCS, M12-1,75 x 35mm Washer, Flat M12 Hardened Washer, Lock M12 Threadlocker 242 General Purpose (.02 fl. oz.)

NOTE: This is a balanced assembly. When servicing Items 2, 4 or 6 order Item 1

3.4 3606

Rev

5/99

DRIVE SHAFT - TRANSMISSION TO TRANSFER BOX

8

1

To Transfer Box

9 7

Apply Threadlocker and Torque to 83 lb/ft.

(112,5 Nm) Typ. Both Ends

2 3

4

5

7 9 8

10 6 PH0940

3

This Is A Balanced Assembly, If Replacing Items 2, 4 or 6 Order Item1

2 To Transmission PS0171

3.5 3606

Rev

5/99

DRIVE SHAFT - TRANSMISSION TO TRANSFER BOX Item No.

Part Number

1 2 3 4 5 6 7 8 9 10

7128942 NSS 8035106 NSS 8035109 NSS 8310297 8310356 8307025 8526036

Qty. 1 2 2 1 1 1 8 8 8 AR

Description Drive Shaft Assembly (Consists of Items 2 thru 6) Yoke, Flange (See Note) Cross and Bearing Assembly Tube Assembly (See Note) Dust Cap Kit Yoke, Slip (See Note) HHCS, M12-1,75 x 35mm Washer, Flat M12 Hardened Washer, Lock M12 Threadlocker 242 General Purpose (.02 fl. oz.)

NOTE: This is a balanced assembly. When servicing Items 2, 4 or 6 order Item 1

3.6 3606

Rev

7/98

TRANSFER BOX HOUSING AND COVERS

1

2 3 5

4

9 10 6 7 8

3

11

6 7 8

12 13

3

12 6 7 8 13

14

15

16

PS0190

3.7 3606

Origin

7/98

TRANSFER BOX HOUSING AND COVERS Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Part Number 8841031 8035240 8033626 8033631 8033623 8033628 8033629 8033630 8033627 8033622 8033604 8033618 8035241 8035242 8033624 8033625

Qty. 1 1 3 1 1 AR AR AR 1 1 3 2 8 1 1 1

Description Transfer Box Assembly (Consists of Items 2 thru 16) Housing, Transfer Box Bearing Washer Snap Ring Shim, 0,30mm Shim, 0,10mm Shim, 0,05mm O-ring Cover, Shaft Bolt, M12 x 30mm Cover Bolt, M8 x 22mm Shaft Ring, Oil Seal Bearing

3.8 3606

Origin 7/98

TRANSFER BOX GEARS AND SHAFTS

1

9 10 11 2

12 15

14 13

23

22

24 18

15

14 13

19 25

12

26

3 27 28 29

4 20

6 5 7

21 16

8 12

2

17

2

PS0180

3.9 3606

Origin

7/98

TRANSFER BOX GEARS AND SHAFTS Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

Part Number 8841031 8035243 8033608 8033613 8033609 8033612 8033619 8033610 8035244 8033624 8033625 8033633 8033632 8033626 8033614 8033611 8033594 8033591 8033599 8033603 8033620 8033590 8033596 8033597 8033595 8035245 8033615 8033616 8033617

Qty. 1 3 1 1 1 1 1 1 1 1 1 4 2 2 2 1 1 1 1 5 1 1 1 1 1 1 AR AR AR

Description Transfer Box Assembly (Consists of Items 2 thru 29) Plug, Oil M22-1,5 Washer Bolt Washer Breather, M10-1 Extension, Breather Washer Shaft Ring, Oil Seal Bearing Gear Z=37 Pin, Gear Bearing Plug O-Ring Bearing Ring, Oil Seal Spacer Bolt, M10 x 30mm Cover, Drop Box Nut, Ring M25-1,5 O-Ring Ring, Centering O-Ring Flange Shim, 0,10mm Shim, 0,19mm Shim, 0,35mm

3.10 3606

Origin

7/98

AXLE HOUSING - FRONT AXLE

1

31 27

Front Of Vehicle

6

14

2 28

10

11

3 2 33

30

9 27

36

32 28

34 6

35

37

29

4

20

27 15 4

7

5 13 8

12

21 2

22

16 2

9

23 18 17

19

25 24 26

PS0200

3.11 3606

Origin

7/98

AXLE HOUSING - FRONT AXLE Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

Part Number 8035114 8035115 8035116 8035117 8035118 8035119 8035120 8035121 8035122 8035123 8035124 8035125 8035126 8035127 8035128 8035129 8035130 8035131 8035132 8035133 8035134 8035135 8035136 8035137 8035138 8035139 8033582 8033561 8035140 8035141 8035142 8035143 8035144 8035145 8035146 8035147 8035148

Qty. 1 4 1 2 1 4 1 1 2 1 1 1 1 1 1 1 1 1 24 2 2 2 2 2 2 2 3 4 4 1 1 1 6 6 6 6 6

Description Beam Trumpet - Left Front O-Ring Brake Flange - Left Front O-Ring Bushing Bushing Support, Rear Bolt Grease Nipple M8-1 Washer, Thrust Bushing Bushing O-Ring Bushing Washer, Thrust Brake Flange - Right Front Beam Trumpet - Right Front Breather M10-1 Bolt Washer, Belleville Shim Bushing Bushing Seal, Oil Bearing, Spherical Washer, Belleville Plug, Oil M30-2 Breather M10-1 Bolt M12 x 110mm Body, Central Support, Front Bolt Washer Ring, Snap Internal Bolt, M16-1,5 O-Ring Pin

3.12 3606

Rev.

9/99

AXLE HOUSING - REAR AXLE

31

27

6 14 11

28

2

10

2

9

30

1

27 3 6 7

32

28 29

4 13

27 20 15 12

5

4

21

2 16

8

2

22 23

9

18

Front Of Vehicle

17 19

25

24

26

PS0280

3.13 3606

Origin

7/98

AXLE HOUSING - REAR AXLE Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

Part Number 8035114 8035115 8035236 8035117 8035118 8035119 8035120 8035121 8035122 8035123 8035124 8035125 8035126 8035127 8035128 8035237 8035130 8035131 8035132 8035133 8035134 8035135 8035136 8035137 8035138 8035139 8033582 8033561 8035140 8035141 8035142 8035143

Qty. 1 4 1 2 1 4 1 1 2 1 1 1 1 1 1 1 1 1 24 2 2 2 2 2 2 2 3 2 4 1 1 1

Description Beam Trumpet - Right Rear O-Ring Brake Flange - Right Rear O-Ring Bushing Bushing Support, Rear Bolt Grease Nipple M8-1 Washer, Thrust Bushing Bushing O-Ring Bushing Washer, Thrust Brake Flange - Left Rear Beam Trumpet - Left Rear Breather M10-1 Bolt Washer, Belleville Shim Bushing Bushing Seal, Oil Bearing, Spherical Washer, Belleville Plug, Oil M30-2 Breather M10-1 Bolt, M12 x 110mm Body, Central Support, Front Bolt

3.14 3606

Origin

7/98

STEER CYLINDER AND SWIVELS - FRONT AXLE

18

1

20

19 2

17 3 8

10

16 21 22

4

5 6 7

18 19 23 26

24 25

11

12 13 14

10 9

15

Looking Toward Front of Vehicle (Input Side Of Axle)

PS0210

3.15 3606

Rev

4/04

STEER CYLINDER AND SWIVELS - FRONT AXLE Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

Part Number 8035149 8033510 8035302 8035150 8035303 8035249 8035248 8035152 8035151 8035304 8035250 8035252 8035305 8035152 8035254 8035151 8035152 8035251 8035253 8035153 8035154 8035155 8035156 8035157 8035158 8035159 8035255 8035256 8035223 91474088

Qty. 1 4 4 4 4 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 2 16 4 2 1 2 2 2 2 1

Description Housing, Swivel - Left Side (See Note on Art) Nut, Hex M14 (Axle S/N 101 thru 107) Nut, Hex M16 (Axle S/N 108 & After) Bolt, M14 x 95mm (Axle S/N 101 thru 107) Bolt, M16 x 100mm (Axle S/N 108 & After) Steering Arm Assembly - Left Side (Includes Items 5 thru 7) Arm, Steering - Left Side (See Note on Art) Nut, M24-1,5 Ball Joint Cylinder, Steering (Axle S/N 101 thru 107) Cylinder, Steering (Axle S/N 108 & After) Head, Cylinder (Axle S/N 101 thru 107) Head, Cylinder (Axle S/N 108 & After) Nut M24-1,5 Steering Arm Assembly - Right Side (See Note on Art) (Includes Items 12 thru 14) Ball Joint Nut, M24-1,5 Arm, Steering - Right Side (See Note on Art) Kit, Oil Seal Bushing Seal, Oil Bolt, M16-2 x 38mm Grease Nipple M6-1 King Pin - Upper Housing, Swivel - Right Side (See Note on Art) King Pin - Lower Bolt, M22-1,5 x 55mm Bushing Bolt, M14-1,5 x 65mm Rod, Steering Cylinder

NOTE: When replacing items 1 or 21 on axle S/N 101 thru 107 also order item 2 part number 8035302 and item 3 part number 8035303.

3.16 3606

Rev

4/04

STEER CYLINDER AND SWIVELS - REAR AXLE

18 1

19

20

16

2 3 8

17 21 22

10 4

5 6 7

18

19

23 26

24 25 9

14 13 12

11

10

15

Looking Toward Rear of Vehicle (Input Side Of Axle)

PS0210

3.17 3606

Rev.

4/04

STEER CYLINDER AND SWIVELS - REAR AXLE Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

Part Number 8035149 8033510 8035302 8035150 8035303 8035249 8035248 8035152 8035151 8035304 8035250 8035252 8035305 8033894 8035254 8035151 8035152 8035251 8035253 8035153 8035154 8035155 8035156 8035157 8035158 8035159 8035255 8035256 8035223 91474088

Qty. 1 4 4 4 4 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 2 16 4 2 1 2 2 2 2 1

Description Housing, Swivel - Left Side (See Note on Art) Nut, Hex M14 (Axle S/N 101 thru 112) Nut, Hex M16 (Axle S/N 113 & After) Bolt, M14 x 95mm (Axle S/N 101 thru 112) Bolt, M16 x 100mm (Axle S/N 113 & After) Steering Arm Assembly - Left Side (See Note on Art) (Includes Items 5 thru 7) Arm, Steering - Left Side (See Note on Art) Nut, M24-1,5 Ball Joint Cylinder, Steering (Axle S/N 101 thru 112) Cylinder, Steering (Axle S/N 113 & After) Head, Cylinder (Axle S/N 101 thru 112) Head, Cylinder (Axle S/N 113 & After) Nut, M24-1,5 Steering Arm Assembly - Right Side (See Note on Art) (Includes Items 12 thru 14) Ball Joint Nut, M24-1,5 Arm, Steering - Right Side (See Note on Art) Kit, Oil Seal Bushing Seal, Oil Bolt, M16- 2 x 38mm Grease Nipple M6-1 King Pin - Upper Housing, Swivel - Right Side (See Note on Art) King Pin - Lower Bolt, M22-1,5 x 55mm Bushing Bolt, M14-1,5 x 65mm Rod, Steering Cylinder

NOTE: When replacing items 1 or 21 on axle S/N 101 thru 112 also order item 2 part number 8035302 and item 3 part number 8035303.

3.18 3606

Rev.

4/04

DIFFERENTIAL ASSEMBLY - FRONT AXLE

5 6 9 4

1

7

2 3

8

10 11 12 8

2

6

5

7

PS0230

3.19 3606

Origin

7/98

DIFFERENTIAL ASSEMBLY - FRONT AXLE Item No. 1 2 3 4 5 6 7 8 9 10 11 12

Part Number 8035176 8035177 8035178 8035179 8035180 8035181 8035182 8035183 8033544 8035184 8035185 8035186

Qty. 1 4 2 1 2 2 2 2 12 2 10 8

Description Kit, Differential (Includes Items 2 and 3) Washer, Thrust Shaft Differential Housing - Two Halves Bolt, M6-1 x 10mm Plate, Locking Nut, Ring Bearing Bolt, M10-1,5 x 75mm Plate Plate, Drive Plate

3.20 3606

Origin

7/98

BEVEL GEAR AND PINION SET - FRONT/REAR AXLES

19

18

3 4 5 6

20 21

1 2

5

22 17 17

7 8 9 10 11 12 13 14 15 16

PS0220

3.21 3606

Origin

7/98

BEVEL GEAR AND PINION SET - FRONT/REAR AXLES Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

Part Number 8035257 8035258 8033536 8033537 8033541 8033540 8035160 8035161 8035162 8035163 8035164 8035165 8035166 8035167 8035168 8035169 8035170 8035171 8035172 8035173 8035174 8035175

Qty. 1 1 1 1 2 1 AR AR AR AR AR AR AR AR AR AR 2 1 1 1 1 1

Description NOTE: Quantities listed below are for one complete axle Bevel Gear And Pinion Set - Front Axle (Includes Items 3 thru 6) Bevel Gear And Pinion Set - Rear Axle (Includes Items 3 thru 6) Lockwasher Nut, Ring M40-1,5 Washer Spacer, Collapsible Shim, 2,50mm Shim, 2,60mm Shim, 2,70mm Shim, 2,80mm Shim, 2,90mm Shim, 3,00mm Shim, 3,10mm Shim, 3,20mm Shim, 3,30mm Shim, 3,40mm Bearing Washer O-Ring Seal, Oil Flange Snap Ring

3.22 3606

Origin

7/98

BRAKE ASSEMBLY - FRONT AXLE

19 20 21 22

8

11

10

9 14

12 15

13 16 2 17 2

1

18

3 4 5 6 5 6 5 6 7

PS0250

3.23 3606

Origin

7/98

BRAKE ASSEMBLY - FRONT AXLE Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

Part Number 8033575 8035196 8035197 8035198 8035199 8035200 8035201 8035216 NSS NSS NSS NSS NSS 8035207 8035208 8035209 8035210 8035211 8035212 8035213 8035214 8035215

Qty. 2 4 2 2 6 6 2 2 3 3 3 18 3 2 2 4 2 2 6 6 6 6

Description NOTE: Quantities listed below are for one complete axle Quadring Quadring Piston, Brake (Positive) Plate, Drive Disc, Brake Plate, Drive Sleeve Kit, Self-Adjust (Includes Items 9 thru 13) Washer, Belleville Pin, Split Spacer Washer, Belleville Bolt Ring Sleeve Washer, Belleville Piston, Brake (Negative) Quadring Washer O-Ring Shaft O-Ring

3.24 3606

Origin

7/98

BRAKE ASSEMBLY - REAR AXLE

8

12

11

10

9

13

1 2 3 4 5 6

14

7

PS0300

3.25 3606

Origin

7/98

BRAKE ASSEMBLY - REAR AXLE Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14

Part Number 8033575 8035196 8035197 8035198 8035199 8035200 8035201 8035216 NSS NSS NSS NSS NSS 8035239

Qty. 2 4 2 2 2 2 2 2 3 3 3 18 3 4

Description NOTE: Quantities listed below are for one complete axle Quadring Quadring Piston, Brake (Positive) Plate, Drive Disc, Brake Plate, Drive Sleeve Kit, Self-Adjust (Includes Items 9 thru 13) Washer, Belleville Pin, Split Spacer Washer, Belleville Bolt Plate, Drive

3.26 3606

Origin

7/98

REDUCTION GEARS - FRONT/REAR AXLES

2

3 4 5 6 7 9 8 10

PS0270

3.27 3606

Origin

7/98

REDUCTION GEARS - FRONT/REAR AXLES Item No. 1 2 3 4 5 6 7 8 9 10 11

Part Number 8035226 8035227 8035228 8035229 8035230 8035231 8035232 91474169 8035234 8033582 8035235

Qty. 6 6 6 6 6 17 6 2 1 2 4

Description NOTE: Quanties listed below are for one complete axle Bolt, M10-1,25 x 50mm Pin Washer, Thrust Washer, Thrust Gear, Planetary Bearing, Needle (sold in sets of ten - 168 bearings required) Washer, Thrust Planetary Carrier Assembly (Includes Item 8) Pad Plug, Oil M30-2 Bolt, M8 x 20mm

3.28 3606

Origin

7/98

WHEEL HUB ASSEMBLY - FRONT/REAR AXLES

1 2

10

12 11 4 6 7 3 4 5 8 PS0260

9

3.29 3606

Origin

7/98

WHEEL HUB ASSEMBLY - FRONT/REAR AXLES Item No. 1 2 3 4 5 6 7 8 9 10 11 12

Part Number 8035218 8035217 8035219 8030464 8035220 8035221 8035222 8030470 8035223 8035224 8035225 8033557

Qty. 2 10 2 4 2 2 2 16 16 20 20 2

Description NOTE: Quantities listed below are for one complete axle Wheel Hub Assembly (Includes Item 2) Stud O-Ring Bearing Lockring Carrier, Wheel Gear, Crown Z=77 Bushing, Centering Bolt, M14-1,5 x 65mm Washer Nut, M22-1,5 Seal, Cassette

3.30 3606

Origin

7/98

AXLE SHAFTS - FRONT/REAR AXLES

1 2 5 4 3 8

5

9 7

6

4 PS0240

3.31 3606

Origin

7/98

AXLE SHAFTS - FRONT/REAR AXLES Item No. 1 2 3 4 5 6 7 8 9

Part Number 8035187 8035188 8035189 8035190 8035191 8035192 8035193 8035194 8035195

Qty. 2 1 1 2 4 1 4 2 2

Description NOTE: Quanties listed below are for one complete axle Drive Shaft Assembly (Includes Items 2 thru 6) Shaft, Half - Differential Side Body, Central Spider Assembly (Includes Item 5) Snap Ring Shaft, Half - Wheel Side Washer, Thrust Washer Snap Ring

3.32 3606

Origin

7/98

DIFFERENTIAL ASSEMBLY - REAR AXLE

1

10

5

9 6 2

7

3

8

4 6

7

2 4

5 8 PS0290

3.33 3606

Rev

5/02

DIFFERENTIAL ASSEMBLY - REAR AXLE Item No.

Part Number

1 2 3 4 5 6 7 8 9 10

8036488 8035177 8035178 8035238 8035180 8035181 8035182 8035183 8033544 8035179

Qty. 1 4 2 2 2 2 2 2 12 1

Description Kit, Differential (Includes Items 2, 3 and 4) Washer, Thrust Shaft Plate, Drive Bolt, M6-1 x 10mm Plate, Locking Nut, Ring Bearing Bolt, M10-1,5 x 75mm Differential Housing - Two Halves

3.34 3606

Rev

5/02

TRANSMISSION CASE, PLATE & CONVERTER HOUSING (4 Speed)

42

1

33 32 25

41

40 21 39

25

34 32

31 2

3 4

4

38

3 4

24

3

5

33

36 31

6 7 6

35

21

7

37

26 8 28

17

12

16

10

21 30

29

14

21

27

9

15

26 3

4

4

3

13

24

11 12

25 4 21 18

23 22 19 21 22

21 43

4

20 4

PF0760

3 PS0010

3.35 3606

Rev

9/99

TRANSMISSION CASE, PLATE & CONVERTER HOUSING (4 Speed) Item No.

Part Number

Qty.

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

8034965 8034964 8034930 8034931 8034947 8034949 8034948 8034945 8034950 8034951 8034956 8034953 8034955 8034954 8034952 8032528 8034966 8034932 8034933 8035092 8034934 8034935 8034936 8032508 8034942 8034936 8034960 8034963 8034962 8034961 8034939 8034938 8034940 8034941 8034959 8034958 8034957 8034944 8034943 8034937 8034946 8032509

1 1 8 8 1 2 2 1 1 1 1 2 1 1 1 1 1 1 1 1 32 16 6 2 3 7 2 1 1 1 2 2 2 1 1 1 1 2 1 1 1 1

Dipstick Assembly Tube, Dipstick Plug O-Ring Plug, Sensor Port Plug, Oil Level O-Ring - Oil Level Plug Case, Transmission Tube And Screen Assembly Seal Ring, Oil Supply Tube Retainer Clip, Oil Supply Tube Washer, Seal Nut, Clip Retainer Screw Washer, Clip Retainer Screw Screw, Retainer Clip Drain Plug, Magnetic Screw Gasket, Converter Housing To Plate Housing, Converter Plug, Temperature Pickup Washer, Lock Screw Screw Plug Plug Screw Screw Seat, Safety Valve Spring, Safety Valve Washer, Poppet O-Ring - Sensor Plug, Sensor Port Screw, Speed Sensor Plug Plate, Spacer Snap Ring - Seat Poppet, Converter Safety Valve Plug, Drain Back Port Pin, Dowel - Spacer Plate To Transmission Case Gasket, Spacer Plate To Transmission Case Screw, Transmission Case To Spacer Plate Plug, Filler Breather, Air

43

8035089

1

KITS Transmission Gasket And Sealing Kit (Services Entire Transmission)

3.36 3606

Origin

7/98

TORQUE CONVERTER AND DRIVE PLATES (4 Speed)

1

3 5

2

4 6 7

13

8 9 11 11

12

19 20

10

14

14

18 15 16

21

17

22 24

23

PF0760

PS0030

3.37 3606

Origin

9/99

TORQUE CONVERTER AND DRIVE PLATES (4 Speed) Item No.

Part Number

Qty.

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

8034981 8034980 8034978 8034979 8034982 8034977 8034976 8034975 8034974 8034973 8034971 8034972 8034970 8034968 8034969 8034967 8032599 8032600 8035088 NSS 8032602 8307005 8035087

1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 1 1 1 1 1 6 6

Snap Ring, Stator Support Washer, Impeller Hub Gear Stator Support Assembly (Includes Items 4 and 5) Bushing Bearing Piston Ring Expander, Stator Support Piston Ring, Stator Support Snap Ring, Stator Support Gear, Impeller Hub (35T) Bearing, Torque Converter O-Ring, Oil Distributor Ring Ring, Oil Distributor Oil Seal, Converter Housing Snap Ring, Impeller Hub Torque Converter Assembly O-Ring, Torque Converter Plug Plug, Torque Converter Snap Ring, Plug Drive Plate Assembly Kit (Includes Items 20 thru 23) Drive Plate Backing Ring, Drive Plate Washer, Lock - Drive Plate Mounting Screw, Drive Plate Mounting

24

8035089

1

KITS Transmission Gasket And Sealing Kit (Services Entire Transmission)

3.38 3606

Rev

3/02

CHARGING PUMP, DRIVE, FILTER & REVERSE IDLER (4 Speed)

12

13 12

11

13

9

14 15

10 9

16

8 1

7

4 3 1

17

18

6

2 19 21

5

23

22

24

35 37

25

26

34 20

36 38

27 28 31

30

29

32 33

39

40 PF0760

PS0940

PS0050

3.39 3606

Origin

7/98

CHARGING PUMP, DRIVE, FILTER & REVERSE IDLER (4 Speed) Item No.

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

8034983 8034984 8034985 8034986 8034987 8034988 8034989 8034990 8034996 8034997 8034998 8034999 8035000 8035001 8035090 8035002 8034934 8035003 8035004 8035009 8035005 8035006 8035007 8035008 8035016 8035015 8035017 8035014 8034917 8035013 8035012 8035011 8035010 8034992 8034991 8034993 8034994 8034995

2 1 1 1 1 1 1 1 2 1 1 5 5 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

39 40

8035089 7138298

1 1

7138299

1

7138432

1

Description Thrust Washer, Pump Drive Idler Bearing, Idler Gear Gear, Pump Drive Idler (31T) Pump Drive Idler Shaft And Pin Assembly (Includes Item 5) Pin, Roll Bearing, Pump Drive Gear Gear, Pump Drive (34T) Bearing, Pump Drive Gear Gasket, Adaptor Adaptor, Pump To Plate Stud, Pump Mounting Washer, Lock - Pump Mounting Stud Nut, Pump Mounting Stud Stud, Pump Mounting Pump, Charging Nut, Pump Mounting Washer, Lock - Pump Mounting Stud Stud, Pump Mounting Filter Assembly (Also Included in Filter Kit, Item 40) Regulator Valve Assembly (Includes Items 21 thru 24) Piston Spring Pin Sleeve Capscrew, Reverse Idler End Plate Washer, End Plate Capscrew Roll Pin, End Plate To Shaft Plate, End Gear, Reverse Idler (28T) Bearing, Reverse Idler Gear Washer, Thrust Shaft, Idler And Pilot Snap Ring, Idler Shaft Ball Check Valve Assembly (Includes Items 35 thru 38) O-Ring Pin Ball Spring

KITS Transmission Gasket And Sealing Kit (Services Entire Transmission) 1000 Hour Filter Kit for Cummins Turbo (Includes 6 Filters; Engine Oil Filter, Fuel Filter, Both Air Filters, Transmission Oil Filter & Hydraulic Oil Filter 1000 Hour Filter Kit for Perkins Natural (Includes 6 Filters; Engine Oil Filter, Fuel Filter, Both Air Filters, Transmission Oil Filter & Hydraulic Oil Filter 1000 Hour Filter Kit for Perkins Turbo (Includes 6 Filters; Engine Oil Filter, Fuel Filter, Both Air Filters, Transmission Oil Filter & Hydraulic Oil Filter

3.40 3606

Rev

9/99

FORWARD AND REVERSE SHAFT GROUP (4 Speed) 13 11 10 9

8

12

7

13

E

4 3

2

2

S ER

V

RE

6

2

17

3

2 1

14 15

5

5

2

16

17

2 21

18

2

3

20 19

15

14

20

2

16

22

3 7 8

11

9

10

F

R WA R O

D

25

12

24

23

26

PF0760

PS0070

3.41 3606

Origin

7/98

FORWARD AND REVERSE SHAFT GROUP (4 Speed) Item No.

Part Number

Qty.

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

8034982 8035018 8035019 8034920 8034918 8034919 8035020 8035021 8035022 8035023 8035024 8035025 8035026 8035027 8035028 8035029 8035030 8035031 8034921 8034918 8034919 8035032 8035033 8035034 8035035

1 8 4 1 2 1 2 2 12 12 2 2 2 2 2 1 1 1 1 2 1 1 3 1 1

Bearing, Front Turbine Shaft Washer, Thrust - Clutch Gear Bearing, Clutch Gear Thrust Washer Reverse Clutch Gear And Bearing Assembly (Includes Items 5 and 6) Bearing Spacer Snap Ring, End Plate Plate, End Inner Disc - Clutch Outer Disc - Clutch Snap Ring, Retainer Retainer, Snap Ring Disc Washer (Spring) Assembly (Consists Of 5 Washers) Wear Plate, Clutch Piston Clutch Piston And Seals assembly (Includes Items 16 and 17) Seal, Clutch Piston - Outer Seal, Clutch Piston - Inner Turbine Shaft Drum And Plug Assembly Forward Clutch Gear And Bearing Assembly (Includes Items 20 and 21) Bearing Spacer Bearing, Rear Turbine Shaft Ring, Piston Sleeve, Oil Distributor Screw, Retainer

26

8035089

1

KITS Transmission Gasket And Sealing Kit (Services Entire Transmission)

3.42 3606

Origin

7/98

FIRST AND SECOND SHAFT GROUP (4 Speed) 6

7 8 4

5

6

3

5

1

15

5

12

5 2

13

14

10 ST

21

FIR

19

11

16

25

17 9

19

18

6

20 5 18

5

6 23

17 10

16

24

5

22

5 9 11 ND

O EC

S

14

13

12

27

26

PF0760

PS0090

3.43 3606

Origin

7/98

FIRST AND SECOND SHAFT GROUP (4 Speed) Item No.

Part Number

Qty.

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

8035036 8035050 8035033 8035038 8035018 8035019 8034925 8034918 8035020 8035021 8035022 8035023 8035024 8035025 8035051 8035027 8035052 8035029 8035030 8035053 8035026 8034926 8034927 8035039 8034928 8035054

1 1 2 1 8 4 1 2 2 2 15 15 2 2 1 2 2 1 1 1 1 1 2 2 1 1

Screw, Locating Sleeve Sleeve, Oil Distributor Ring, Piston Bearing And Seal Assembly Washer, Thrust - Clutch Gear Bearing, Clutch Gear Thrust Washer First Clutch Gear And Bearing Assembly (Includes Item 8) Bearing Snap Ring, End Plate Plate, End Inner Disc - Clutch (10 Required for First and 5 Required for Second) Outer Disc - Clutch (10 Required for First and 5 Required for Second) Snap Ring, Retainer Retainer, Snap Ring First Clutch Disc Spring Assembly (Consists Of 7 Spring Washers) Wear Plate, Clutch Piston Clutch Piston And Seal Assembly (Includes Items 18 and 19) Seal, Clutch Piston - Outer Seal, Clutch Piston - Inner First And Second Shaft, Drum And Plug Assembly Second Clutch Disc Spring Assembly (Consists Of 5 Spring Washers) Second Clutch Gear And Bearing Assembly (Includes Item 23) Bearing Snap Ring, Second Clutch Gear Hub Gear, Third Driven Bearing, Rear

27

8035089

1

KITS Transmission Gasket And Sealing Kit (Services Entire Transmission)

3.44 3606

Origin

7/98

HIGH, THIRD AND OUTPUT SHAFT GROUP (4 Speed)

8

9

13

10 10 8

7

6

5

12

7

11

4

7

22

7

3 1

23 2

21

18

25

24

20

8

19

16

14

7 7

17 15

12

15 13

GH

HI

IRD

TH

18 14

28

16 17 29 32 19

31 30

20 22

21

28 33

27 PF0760

26 PS0080

3.45 3606

Origin

7/98

HIGH, THIRD AND OUTPUT SHAFT GROUP (4 Speed) Item No.

Part Number

Qty.

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

8035036 8035037 8035033 8035038 8034922 8035039 8035018 8035019 8034923 8034918 8034919 8035020 8035021 8035022 8035023 8035024 8035025 8035026 8035027 8035040 8035029 8035030 8035041 8035042 8035043 8034924 8035044 8035045 8035046 8035047 8035048 8035049

1 1 2 1 1 2 6 3 1 2 1 2 2 11 11 2 2 2 2 2 1 1 1 1 1 1 1 3 1 1 1 1

Screw, Locating Sleeve Sleeve, Oil Distributor Ring, Piston Bearing And Seal Assembly Gear, First Drive Snap Ring, Gear Hub Washer, Thrust - Clutch Gear Bearing, Clutch Gear Thrust Washer Fourth Clutch Gear And Bearing Assembly (Includes Items 10 and 11) Bearing Spacer, Bearing Snap Ring, End Plate Plate, End Inner Disc - Clutch (6 Required for High and 5 Required for Third) Outer Disc - Clutch (6 Required for High and 5 Required for Third) Snap Ring, Retainer Retainer, Snap Ring Disc Washer (Spring) Assembly (Consists Of 5 Washers) Wear Plate, Clutch Piston Clutch Piston And Ball Seat Assembly (Includes Items 21 and 22) Seal, Clutch Piston - Outer Seal, Clutch Piston - Inner High And Third Shaft, Drum And Plug Assembly Snap Ring, Retaining Thrust Washer Bearing, Third Clutch Gear Third Gear And Shaft Bearing, Rear Snap Ring, Retaining Rear Bearing Bearing, Output Shaft Snap Ring, Retaining Output Shaft Bearing Plug, Capped End O-Ring, Oil Seal Sleeve

33

8035089

1

KITS Transmission Gasket And Sealing Kit (Services Entire Transmission)

3.46 3606

Origin

7/98

OUTPUT SHAFT GROUP (4 Speed)

11

3 4 10 9

7 3

6 4

8 7

12

3

5 3 PF0760

2

1

PS0101

3.47 3606

Rev

1/03

OUTPUT SHAFT GROUP (4 Speed) Item No.

Part Number

Qty.

Description

1 2 3 4 5 6 7 8 9 10 11

8035056 8035055 8035045 8035049 8035057 8035058 8035046 8035047 8034929 8035059 8035048

1 1 4 2 1 1 2 2 1 1 1

Output Flange And Plug Assembly (Includes Item 2) Plug, Flange Snap Ring, Output Shaft Bearing And Plug O-Ring, Oil Seal Sleeve And Plug Seal, Oil - Output Shaft Sleeve, Oil Seal Bearing, Output Shaft Ring, Retaining - Flange Gear, Output Shaft Shaft, Output Plug, Output Shaft Bore

12

8035089

1

KITS Transmission Gasket And Sealing Kit (Services Entire Transmission)

3.48 3606

Origin

7/98

ELECTRIC CONTROL GROUP (4 Speed)

2

3 4

16

5

15 14 13 12 11

6

7 8

1

10 9

29 PF0760

24 17 27 18

25 28

26 21

22 23

19

22

20

PS0110

3.49 3606

Origin

7/98

ELECTRIC CONTROL GROUP (4 Speed) Item No.

Part Number

Qty.

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

8035091 8035060 8035061 8035062 8035063 8035064 8035065 8035066 8035067 8035068 8035069 8035070 8035071 8035072 8035073 8035074 8035075 8035076 8035077 8035086 8035078 8035079 8035080 8035085 8035084 8035083 8035082 8035081

2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 5 1 2 1 1 1 1 1 1

Modulation Valve Assembly (Includes Items 2 thru 16) Housing, Modulator Valve O-Ring, Modulator Housing Pin, Stop Spring, Inner Spring, Middle Pin, Upper Pin, Lower O-Ring, Sleeve Sleeve, Modulator Housing Spool, Regulator Spring Spacer, Spring Retainer, Spring Spool, Accumulator Spring, Outer Washer, Lock - Cover Screw Screw, Cover Cover, Protective Spool Type Solenoid Cartridge Assembly (Includes Items 21 thru 24) Retainer Nut, Valve Cartridge O-Ring, Coil Coil, Solenoid - 12 Volt Cartridge, Valve - 4 Way (Includes Items 25 thru 28) O-Ring, Cartridge O-Ring, Cartridge O-Ring, Cartridge O-Ring, Cartridge

29

8035089

1

KITS Transmission Gasket And Sealing Kit (Services Entire Transmission)

3.50 3606

Origin

7/98

WHEELS AND TIRES !

Warning

Mis-Matched tire sizes, ply ratings or mixing of tire types (Radial and Bias ply) may compromise vehicle stability and may result in vehicle tipover.

1

Front Of Vehicle

5 3

2 6

7

4

8

PS0340

3.51 3606

Origin

7/98

WHEELS AND TIRES Item No.

Part Number

1 2 3 4 5 6 7 8

7128282 7128263 8780031 8786514 7128272 7128263 8780031 8786514

Qty. 2 1 1 1 2 1 1 1

Description Tire And Wheel Assembly, Right Side, 13.00-24, 12 Ply (Includes Items 2 thru 4) Wheel, 9024GR Tire, 13.00-24, 12 Ply Stem, Valve Tire And Wheel Assembly, Left Side, 13.00-24, 12 Ply (Includes Items 6 thru 8) Wheel, 9024GR Tire, 13.00-24, 12 Ply Stem, Valve

3.52 3606

Rev

9/99

TRANSMISSION & TRANSFER BOX MOUNTING

5 4 1

3 2

6 7 8

Apply Item 9 Threadlocker to Threads of Item 8

9

PH0940

PS0351

3.53 3606

Rev

9/99

TRANSMISSION & TRANSFER BOX MOUNTING Item No.

Part Number

1

8841030 8841032 8303755 8307023 8307005 8303116 8310038 8841031 8307049 8310317 8526007

2 3 4 5 6 7 8 9

Qty. 1 1 12 12 8 8 8 1 4 4 AR

Description Transmission - 4 Speed (Used On Cummins and Perkins Turbo Only) Transmission - 3 Speed (Used On Perkins Naturally Aspirated Only) HHCS, M10-1,5 x 30mm PC 8,8 Washer, Lock M10 Washer, Lock 3/8" HHCS, 3/8-24 x 2" NF Gr.8 (Perkins Engines Only) HHCS, 3/8-24 x 1-3/4" NF Gr.8 (Cummins Engines Only) Transfer Box Washer, Lock M16 HHCS, M16-2,0 x 75mm Threadlocker Adhesive Sealant (.01 fl.oz.)

3.54 3606

Rev

9/99

SECTION 4 – POWER PLANT

ENGINE MOUNTING - CUMMINS (S/N 9179 and Before) Right Side of Engine

40 41

39 14 38 37 36

35

43

34 10

34 10

4

42

5 Supplied With Engine

3 2

33

1

15 14 32

12 13 14 15 16 17

6

28

7

14

8

20 9

31

10

30 29 20

19 18

14

19

28

11

26 27

19

44

25

46 45

24 23

PS0940

PS0950

Torque to 180 lb/ft (244 Nm)

21 22 Torque to 60 lb/ft (81 Nm)

PS0361

4.1 3606

Rev

9/99

ENGINE MOUNTING - CUMMINS (S/N 9179 and Before) Item No.

Part Number

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

Qty.

Description

43 44

8262139 8035100 8272017 8310364 8307023 8270220 8270221 8770077 8770080 2715082 8584003 8310109 7121951 8307025 8303790 7127562 8278021 8303675 8307110 8305645 8307113 8310289 8310333 8307107 8303621 8278022 7127492 8310164 7132141 8305643 7127462 7127552 8320262 8770079 7128592 8307002 8303729 8303618 8035278 7131753 8305624 8277162 7138510 8310026 8277161

1 1 1 4 4 1 1 2 2 2 1 2 2 16 6 1 2 4 16 8 2 2 2 2 4 2 1 8 2 2 1 1 1 2 1 2 2 2 1 1 2 1 1 2 1

Engine, Cummins 4BT 3.9 Turbo Belt, Fan Fan, 18" Suction HHCS, M10-1,5 x 90mm Washer, Lock M10 Fan, Alternator Alternator, 65 Amp Connector, Straight, #10 ORB x #12 Flat Face Elbow, Swivel 90 °, #12 Flat Face Hose Assembly, Remote Oil Filter Tie Wrap Nut, Hex Lock Elastic 7/16-14 Washer, Rebound 7/16" Washer, Lock M12 HHCS, M12-1,75 x 30mm PC 8,8 Mount, Engine, Rear Left Side Mount, Engine HHCS, 3/8-16 x 1-1/4" Gr. 5 Washer, Flat 3/8" Narrow Nut, Hex Lock Elastic 3/8-16 Washer, Flat 7/16" Narrow HHCS, 7/16-14 x 3-1/4" Gr. 8 HHCS, 5/8-11 x 4" Gr. 8 Washer, Flat 5/8" Narrow HHCS, 3/8-16 x 1-1/2" Gr. 5 Mount, Engine Mount, Engine, Front Left Side HHCS, M12-1,75 x 40mm PC 8,8 Washer, Rebound 5/8" Nut, Hex Lock Elastic 5/8-11 Mount, Engine, Front Right Side Mount, Engine, Rear Right Side Filter, Engine Oil (Also Included In Filter Kits, Items 45 & 46) Elbow, 90 °, #12 ORB x #12 Flat Face Bracket, Oil Filter Washer, Lock 1/4" HHCS, 1/4-20 x 5/8" HHCS, M12-1,75 x 25mm Starter Mount, Starter Relay Nut, Hex Lock Elastic 1/4-20 Relay, Starter (S/N 10964 and After) Kit, Sealed Relay (S/N 10963 and Before) HHCS, 1/4-20 x 3/4" Heater, Coolant

45 46

7138288 7138298

1 1

KITS 250 Hour Filter Kit (Includes 2 Filters; Engine Oil Filter & Fuel Filter) 1000 Hour Filter Kit (Includes 6 Filters; Engine Oil Filter, Fuel Filter, Both Air Filters, Transmission Oil Filter & Hydraulic Oil Filter)

4.2 3606

Rev

1/00

ENGINE MOUNTING - CUMMINS (S/N 9180 and After) Right Side of Engine

31 32 4 5 3 Supplied With Engine

33

30

2

34 1 11 10

28

8

24

6

9 10

7

10

27

16

11

15

12 13

14

26 25

29 10

16

24

35

23

15 22

21

37

17

20 36 PS0940 PS0950

19 Torque to 180 lb/ft (244 Nm)

18 Torque to 60 lb/ft (81 Nm)

PS0980

4.3 3606

Origin

9/99

ENGINE MOUNTING - CUMMINS (S/N 9180 and After) Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

Part Number

Qty.

Description

34 35

8262139 8035100 8272017 8310364 8307023 8270220 8270221 8310109 7121951 8307025 8303790 7127562 8278021 8303675 8307110 8305645 8307113 8310289 8310333 8307107 8303621 8278022 7127492 8310164 7132141 8305643 7127462 7127552 8320262 8035278 7131753 8305624 8277162 7138510 8310026 8277161

1 1 1 4 4 1 1 2 2 14 6 1 2 4 16 8 2 2 2 2 4 2 1 8 2 2 1 1 1 1 1 2 1 1 2 1

Engine, Cummins 4BT 3.9 Turbo Belt, Fan Fan, 18" Suction HHCS, M10-1,5 x 90mm Washer, Lock M10 Fan, Alternator Alternator, 65 Amp Nut, Hex Lock Elastic 7/16-14 Washer, Rebound 7/16" Washer, Lock M12 HHCS, M12-1,75 x 30mm PC 8,8 Mount, Engine, Rear Left Side Mount, Engine HHCS, 3/8-16 x 1-1/4" Gr. 5 Washer, Flat 3/8" Narrow Nut, Hex Lock Elastic 3/8-16 Washer, Flat 7/16" Narrow HHCS, 7/16-14 x 3-1/4" Gr. 8 HHCS, 5/8-11 x 4" Gr. 8 Washer, Flat 5/8" Narrow HHCS, 3/8-16 x 1-1/2" Gr. 5 Mount, Engine Mount, Engine, Front Left Side HHCS, M12-1,75 x 40mm PC 8,8 Washer, Rebound 5/8" Nut, Hex Lock Elastic 5/8-11 Mount, Engine, Front Right Side Mount, Engine, Rear Right Side Filter, Engine Oil (Also Included In Kits, Items 36 & 37) Starter Mount, Starter Relay Nut, Hex Lock Elastic 1/4-20 Relay, Starter (S/N 10964 and After) Kit, Sealed Relay (S/N 10963 and Before) HHCS, 1/4-20 x 3/4" Heater, Coolant

36 37

7138288 7138298

1 1

KITS 250 Hour Filter Kit (Includes 2 Filters; Engine Oil Filter & Fuel Filter) 1000 Hour Filter Kit (Includes 6 Filters; Engine Oil Filter, Fuel Filter, Both Air Filters, Transmission Oil Filter & Hydraulic Oil Filter)

4.4 3606

Origin

1/00

RADIATOR AND OIL COOLER (Cummins)

34

1

40 30

35

37

38

39

8 33 32 31 30 29 28

4

36

2 20 3 27

4 5

25 20

8

18 19 21 22

25

6

10 7

26 23

11

9 17

16 24

7

12

13 13 14 7 15

PS0371

4.5 3606

Rev

9/99

RADIATOR AND OIL COOLER (Cummins) Item No.

Part Number

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

7131952 7132002 7131443 7132012 7129973 8278024 7057141 8305626 8278023 7130131 7130042 8310104 8307204 8305645 8305603 7130422 8303621 8278008 7131253 8405104 8310026 8307109 7130532 8305624 8405203 7126693 7126703 7126514 8180311 8307106 8307004 8303697 7085422 8866341 7130052 8580420 8307202 8307002 8303743 4108981

Qty. 1 1 1 2 1 2 6 4 2 2 1 2 8 4 2 1 4 2 1 2 5 5 1 5 2 1 1 1 1 6 4 4 1 1 1 6 6 6 6 1

Description Seal Bulb Moulding, Seal Bulb Baffle Assembly, Radiator Baffle, Foam Cooler, Oil Ring, Radiator Mount Washer, Rebound 3/8" Nut, Hex Lock Elastic 5/16-18 Bushing, Radiator Mount Spacer Bracket, Radiator L.H. Bolt, Shoulder, Hex Socket Hd. 3/8 x 1-1/2 x 5/16-18 Washer, Flat 3/8" Wide Nut, Hex Lock Elastic 3/8-16 Nut, Hex Lock 3/8-16 Sheet HHCS, 3/8-16 x 1-1/2" Gr. 5 Mount, Rubber Shroud, Radiator Clamp, Radiator Hose - Radiator HHCS, 1/4-20 x 3/4" Washer, Flat 1/4" Narrow Baffle Nut, Hex Lock Elastic 1/4-20 Clamp, Radiator Hose - Engine Hose, Radiator, Return Hose, Radiator, Input Radiator Assembly (Includes Item 29) Cap, Radiator - 13 psi (89,6 kPa) Washer, Flat 5/16" Narrow Washer, Lock 5/16" HHCS, 5/16-18 x 3/4" Gr. 5 Tank, Overflow 3 Qt. (Includes Item 34) Cap w/Tether Bracket Assembly, Radiator R.H. Nut, Well Washer, Flat 1/4" Wide Washer, Lock 1/4" HHCS, 1/4-20 x 1-1/2" Decal, Fan Warning

4.6 3606

Rev

9/99

EXHAUST SYSTEM (Cummins)

11

10 To Engine Exhaust Manifold

12 9

1 2

3

4

8 5 7 6

6 6 PS0131

4.7 3606

Origin

7/98

EXHAUST SYSTEM (Cummins) Item No.

Part Number

1 2 3 4 5 6 7 8 9 10 11 12

8275240 7128102 8405209 8275037 7128092 8275212 8275036 7128072 8310412 8307006 8310415 7128142

Qty. 1 1 2 1 1 2 1 1 1 1 1 1

Description Clamp, V-Band Pipe, Exhaust Clamp, T Bolt Band - Heavy Duty Bellows, Exhaust Pipe, Exhaust Clamp, Muffler 2-1/2" Heavy Duty Muffler, Exhaust Pipe, Tail Exhaust HHCS, 7/16-14 x 1-3/4" Gr. 5 Washer, Lock 7/16" Nut, Hex 7/16-14 Clamp, Muffler - Welded

4.8 3606

Rev

9/99

3606

Rev

9/99

AIR CLEANER (Cummins)

14 15

5

19 20

16 4

19

17 18

6 7

8 3 9 2 11 1 10 12

13 21

PS0940

PS0420

4.9 3606

Rev

9/99

AIR CLEANER (Cummins) Item No.

Part Number

Qty.

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

8273022 NSS 8035099 8035098 8035279 8032398 8405307 7126833 8405306 8551001 8223527 8405301 7132022 8303697 8307106 8273297 7127742 8305626 8303675 8307005

1 1 1 1 1 1 1 1 1 1 1 2 1 2 2 1 1 2 3 3

Air Cleaner Assembly (Includes Items 2 thru 6) Body Assembly Filter, Safety (Also Included In Kit, Item 21) Filter, Primary (Also Included In Kit, Item 21) Cover Assembly Valve, Vacuator Clamp, T Bolt, Heavy Duty Hose, Air Cleaner Clamp, T Bolt Nipple, Close #2 Switch, Vacuum Clamp, Hose SAE Type F Hose, Air Intake HHCS, 5/16-18 x 3/4" Washer, Flat 5/16" Narrow Band Assembly, Air Cleaner Mount Plate, Air Cleaner Mount Nut, Hex Lock Elastic 5/16-18 HHCS, 3/8-16 x 1-1/4" Gr. 5 Washer, Lock 3/8"

21

7138298

1

KITS 1000 Hour Filter Kit (Includes 6 Filters; Engine Oil Filter, Fuel Filter, Both Air Filters, Transmission Oil Filter & Hydraulic Oil Filter)

4.10 3606

Rev

9/99

3606

Rev

9/99

FUEL SYSTEM (Cummins)

Engine Rotated For Clarity

1 3

20 4 18

2

5

17 19

3 6

3 29

16

3

3 12 13 11 29

8

34

9

18 15

3 21

11 14 10 3

22

32

30 7

28 33

23 33

31 27

24 3 25

25 32

32 26 PH0940

35

36

PS0950

PS0940

PS0442

4.11 3606 Rev 3/02

FUEL SYSTEM (Cummins) Item No.

Part Number

Qty.

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

8320270 8430007 8410009 7132131 8274022 7132121 8430093 8541404 7120613 7131992 8307003 8303837 8303836 7129111 8430072 7129101 7128602 8275209 8322036 8035292 8405104 7129133 8405202 7138736 8430095 5724742 7129121 8430094 8405009 7132111 8526015 8660011 8660010 8430092

1 1 10 1 1 1 1 1 1 1 5 4 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 2 1 AR 3 2 1

Filter, Fuel (Also Included In Filter Kits, Items 32 & 33) Connector, Straight Barb #6-4P Clamp, Hose, SAE Type F Hose, Fuel 3/8 x 10" Strainer, Fuel Hose, Fuel 3/8 x 85" (Fuel Supply From Tank) Connector 3/8" Hose (See Item 31 Note) Plug, Square Hd. Black MI #6P (See Item 31 Note) Sender, Fuel w/Gasket Cover, Fuel Sender Washer, Lock #10 Screw, Pan Hd. #10-24 x 3/4" Screw, Pan Hd. #10-24 x 5/8" Hose, Fuel Breather Tee, Beaded, Hose Hose, Fuel Breather Filler, Fuel Clamp, Muffler, U Type 2" Cap, Fuel w/Keys (Includes Item 20) Keys (Set of Two) Clamp, Hose, Upper SAE Type F Hose, Fuel Filler Clamp, Hose, Lower SAE Type F Tank, Fuel Elbow, 5/8" (See Item 31 Note) Gasket Hose, Fuel Breather Elbow, 5/16" Hose (See Item 31 Note) Clamp, Hose, Minature 7/32" Dia. Hose, Fuel Return Sealant, Pipe Thread w/Teflon 8oz (Note: To Be Used With ALL Threaded Fittings) Grommet, 5/8" Fitting Grommet, 3/8" Fitting Drain, Hex - 3/8"-18 NPT

35 36

7138288 7138298

1 1

KITS 250 Hour Filter Kit (Includes 2 Filters; Engine Oil Filter & Fuel Filter) 1000 Hour Filter Kit (Includes 6 Filters; Engine Oil Filter, Fuel Filter, Both Air Filters, Transmission Oil Filter & Hydraulic Oil Filter)

4.12 3606 Rev. 3/02

ENGINE MOUNTING (Perkins Natural & Turbo)

30

Supplied With Engine

29 28 1 25 26 Supplied With Engine

27 3 2

23 18

4 19 24

5 6

7 11 10 8 10 9

22 21 20 11 10

Supplied With Engine

19 18 17

16 10 9 31 32

12 15 PS0950

PS0940

14 Torque to 180 lb/ft (244 Nm)

13 Torque to 60 lb/ft (81 Nm)

PS0501

4.13 3606

Rev

9/99

ENGINE MOUNTING (Perkins Natural & Turbo) Item No.

Part Number

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

31 32

Qty.

8262134 8262135 8035095 8272013 8035299 8310109 7121951 7127762 8278021 8303621 8307110 8305645 8307113 8310289 8310333 8307107 8278022 7127782 8310164 8307025 7132141 8305643 8035097 8320242 8035298 7127772 8310026 8277143 8305624 7127752 7131592 8035719

1 1 1 1 1 2 2 1 2 8 16 8 2 2 2 2 2 1 8 8 2 2 1 1 1 1 2 1 2 1 1 1

7138285 7138286 7138299

1 1 1

7138432

1

Description Engine, Perkins Naturally Aspirated 1004.42 Engine, Perkins Turbo 1004.40T Belt, Fan (Set Of Two) Fan, 10 Blade 18" Suction Alternator 65 Amp Nut, Hex Lock Elastic 7/16-14 Washer, Rebound 7/16" Mount, Engine, Rear Left Side Mount, Engine HHCS, 3/8-16 x 1-1/2" Gr. 5 Washer, Flat 3/8" Narrow Nut, Hex Lock Elastic 3/8-16 Washer, Flat 7/16" Narrow HHCS, 7/16-14 x 3-1/4" Gr. 8 HHCS, 5/8-11 x 4" Gr. 8 Washer, Flat 5/8" Narrow Mount, Engine Mount, Engine, Front Left Side HHCS, M12-1,75 x 40mm PC 8,8 Washer, Lock M12 Washer, Rebound 5/8" Nut, Hex Lock Elastic 5/8-11 Filter, Engine Oil - Turbo (Also Included In Filter Kits, Items 31 & 32) Filter, Engine Oil - Natural (Also Included In Filter Kits, Items 31 & 32) Starter Mount, Engine, Front Right Side HHCS, 1/4-20 x 3/4" Relay, Starter Nut, Hex Lock Elastic 1/4-20 Mount, Engine, Rear Right Side Heater, Engine Block Solenoid, Fuel Shut-off KITS 250 Hour Filter Kit - Perkins Natural (Includes 2 Filters; Engine Oil Filter & Fuel Filter) 250 Hour Filter Kit - Perkins Turbo (Includes 2 Filters; Engine Oil Filter & Fuel Filter) 1000 Hour Filter Kit - Perkins Natural (Includes 6 Filters; Engine Oil Filter, Fuel Filter, Both Air Filters, Transmission Oil Filter & Hydraulic Oil Filter) 1000 Hour Filter Kit - Perkins Turbo (Includes 6 Filters; Engine Oil Filter, Fuel Filter, Both Air Filters, Transmission Oil Filter & Hydraulic Oil Filter)

4.14 3606

Rev

9/99

RADIATOR AND OIL COOLER (Perkins Natural & Turbo)

33 38

39 30

34 32 31 30 29 28 27

4

37

36

8

1

35

18

2 3 4

24

5

26 19

17

8

20 21 24

25 22 15 23

7

6

10 7

12

9 16 13

11 13 14

7 14

PS0491

4.15 3606

Rev

9/99

RADIATOR AND OIL COOLER (Perkins Natural & Turbo) Item No.

Part Number

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

7131952 7132002 7131443 7132012 7129973 8278024 7057141 8305626 8278023 7130131 7130042 8310104 8307204 8305645 7130422 8303621 8278008 7131253 8405104 8310026 8307109 7130532 8305624 8405203 7133383 7119613 7119744 8180311 8307106 8307004 8303697 7085422 8866341 7130052 8580420 8307202 8307002 8303743 4108981

Qty. 1 1 1 2 1 2 6 4 2 2 1 2 8 6 1 4 2 1 2 5 5 1 5 2 1 1 1 1 6 4 4 1 1 1 6 6 6 6 1

Description Seal Bulb Moulding, Seal Bulb Baffle Assembly, Radiator Baffle, Foam Cooler, Oil Ring, Radiator Mount Washer, Rebound 3/8" Nut, Hex Lock Elastic 5/16-18 Bushing, Radiator Mount Spacer Bracket, Radiator L.H. Bolt, Shoulder, Hex Socket Hd. 3/8 x 1-1/2 x 5/16-18 Washer, Flat 3/8" Wide Nut, Hex Lock Elastic 3/8-16 Sheet HHCS, 3/8-16 x 1-1/2" Gr. 5 Mount, Rubber Shroud, Radiator Clamp, Radiator Hose - Radiator HHCS, 1/4-20 x 3/4" Washer, Flat 1/4" Narrow Baffle Nut, Hex Lock Elastic 1/4-20 Clamp, Radiator Hose - Engine Hose, Radiator, Input Hose, Radiator, Return Radiator Assembly (Includes Item 28) Cap, Radiator - 13 psi (89,6 kPa) Washer, Flat 5/16" Narrow Washer, Lock 5/16" HHCS, 5/16-18 x 3/4" Gr. 5 Tank, Overflow 3 Qt. (Includes Item 33) Cap w/Tether Bracket Assembly, Radiator R.H. Nut, Well Washer, Flat 1/4" Wide Washer, Lock 1/4" HHCS, 1/4-20 x 1-1/2" Decal, Fan Warning

4.16 3606

Rev

9/99

EXHAUST SYSTEM (Perkins Natural & Turbo)

11

1

10

12 9 2

Exhaust Manifold

3

4 8

3 7

6

5 6 6

PS0141

4.17 3606

Rev

9/99

EXHAUST SYSTEM (Perkins Natural & Turbo) Item No.

Part Number

1

7128342 7132722 8866471 8405209 8275037 7128332 7132732 8275212 8275036 7128072 8310412 8307006 8310415 7128142

2 3 4 5 6 7 8 9 10 11 12

Qty. 1 1 1 2 1 1 1 2 1 1 1 1 1 1

Description Pipe, Exhaust Manifold to Bellows (Turbo Only) Pipe, Exhaust Manifold to Bellows (Natural Only) Gasket, Exhaust Clamp, T Bolt Band - Heavy Duty Bellows, Exhaust Pipe, Exhaust - Turbo Only Pipe, Exhaust - Natural Only Clamp, Muffler 2-1/2" Heavy Duty Muffler, Exhaust Pipe, Tail Exhaust HHCS, 7/16-14 x 1-3/4" Gr. 5 Washer, Lock 7/16" Nut, Hex 7/16-14 Clamp, Muffler - Welded

4.18 3606

Rev

9/99

AIR CLEANER (Perkins Natural & Turbo)

21

20

Perkins Natural Air Cleaner Mounting

Perkins Turbo Air Cleaner Mounting

Lift Hook (Ref.)

22 5

19 4 14

15

17

18

16 6

2

3 7 8

10

9

11 13

1

12 23

PS0940 PS0481

4.19 3606

Rev

9/99

AIR CLEANER (Perkins Natural & Turbo) Item No.

Part Number

1 2 3 4 5 6 7

Qty.

9 10 11 12 13 14 15 16 17 18 19 20 21 22

8273022 NSS 8035099 8035098 8035279 8032398 8405305 8405212 7132712 7125942 8405307 8551001 8223527 8405301 7132022 8303697 8307106 8273297 8303778 8307023 7121402 7130131 7130121 8305626

1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 2 1 3 3 1 2 1 2

23

7138299

1

7138432

1

8

Description Air Cleaner Assembly (Includes Items 2 thru 6) Body Assembly Filter, Safety (Also Included In Filter Kit, Item 23) Filter, Primary (Also Included In Filter Kit, Item 23) Cover Assembly Valve, Vacuator Clamp, T Bolt, Heavy Duty (Natural Only) Clamp, T Bolt, Heavy Duty (Turbo Only) Hose, Air Cleaner (Natural Only) Hose, Air Cleaner (Turbo Only) Clamp, T Bolt, Heavy Duty Nipple, Close #2 Switch, Vacuum Clamp, Hose SAE Type F Hose, Air Intake HHCS, 5/16-18 x 3/4" Washer, Flat 5/16" Narrow Band Assembly, Air Cleaner Mount HHCS, M10-1,5 x 40mm PC 8,8 Washer, Lock M10 Plate, Air Cleaner Mount Spacer .49 Long Spacer .71 Long Nut, Hex Lock Elastic 5/16-18 KITS 1000 Hour Filter Kit - Perkins Natural (Includes 6 Filters; Engine Oil Filter, Fuel Filter, Both Air Filters, Transmission Oil Filter & Hydraulic Oil Filter) 1000 Hour Filter Kit - Perkins Turbo (Includes 6 Filters; Engine Oil Filter, Fuel Filter, Both Air Filters, Transmission Oil Filter & Hydraulic Oil Filter)

4.20 3606

Rev

9/99

FUEL SYSTEM (Perkins Natural & Turbo) 7 5

38

8 38 38 10 9 11

4 10 1

3

38

12 2

32

10 13 30 14

29 6

31

28 15 6 25 23

24

22

10

21 20 42 40

43 16

19

6 26 23

33 34

6

41

35

18 44

PS0950

30

27

36 6

17 40 17

40 37

39

PH0940 PS0940

PS0452

4.21 3606

Rev

3/02

FUEL SYSTEM (Perkins Natural & Turbo) Item No.

Part Number

Qty.

Description Separator, Fuel/Water HHCS, 5/16-18 x 1-1/4" Washer, Flat 5/16" Narrow Nut, Hex Lock Elastic 5/16-18 Union, 5/16" -13/32" Tube Clamp, Hose, SAE Type F Hose, Fuel 3/8 x 4" Strainer, Fuel Hose, Fuel 3/8 x 68" (Fuel Supply From Tank) Clamp, Hose, Minature 7/32" Dia. Hose, Fuel 5/16 x 18" Union, 1/4" -5/16" Tube Filter, Fuel Assembly (Includes Item 14) Filter, Fuel (Also Included in Filter Kits, Items 40 & 41) Hose, Fuel Return Elbow, 90° 5/16" Hose (See Item 39 Note) Elbow, 90° 5/8" Hose(See Item 39 Note) Hose, Fuel Breather Connector 3/8" Hose (See Item 39 Note) Plug, Square Hd. Black MI #6P (See Item 39 Note) Sender, Fuel w/Gasket Cover, Fuel Sender Washer, Lock #10 Screw, Pan Hd. #10-24 x 3/4" Screw, Pan Hd. #10-24 x 5/8" Hose, Fuel Breather Tee, Beaded, Hose Hose, Fuel Breather Filler, Fuel Clamp, Muffler, U Type 2" Cap, Fuel w/Keys (Includes Item 32) Keys (Set of Two) Clamp, Hose, Upper SAE Type F Hose, Fuel Filler Clamp, Hose, Lower SAE Type F Tank, Fuel Gasket Clamp, Hose SAE Type F #6 Sealant, Pipe Thread w/Teflon 8oz (Note: To Be Used With ALL Threaded Fittings) Grommet, 5/8" Fitting Grommet, 3/8" Fitting Drain, Hex - 3/8"-18 NPT KITS 250 Hour Filter Kit - Perkins Natural (Includes 2 Filters; Engine Oil Filter & Fuel Filter) 250 Hour Filter Kit - Perkins Turbo (Includes 2 Filters; Engine Oil Filter & Fuel Filter) 1000 Hour Filter Kit - Perkins Natural (Includes 6 Filters; Engine Oil Filter, Fuel Filter, Both Air Filters, Transmission Oil Filter & Hydraulic Oil Filter) 1000 Hour Filter Kit - Perkins Turbo (Includes 6 Filters; Engine Oil Filter, Fuel Filter, Both Air Filters, Transmission Oil Filter & Hydraulic Oil Filter)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

8035297 8303739 8307106 8305626 7129681 8410009 7127881 8274022 7132661 8405009 7132671 7129691 8035096 8034092 7132111 8430094 8430095 7129121 8430093 8541404 7120613 7131992 8307003 8303837 8303836 7129111 8430072 7129101 7128602 8275209 8322036 8035292 8405104 7129133 8405202 7138736 5724742 8410013 8526015 8660011 8660010 8430092

1 2 2 2 1 6 1 1 1 4 1 1 1 1 1 1 2 1 1 1 1 1 5 4 1 1 1 1 1 1 1 1 1 1 1 1 2 4 AR 3 2 1

43

7138285 7138286 7138299

1 1 1

7138432

1

44

4.22 3606

Rev

3/02

COLD START KIT (Cummins) RIGHT SIDE OF ENGINE

11

1

Ground Wire From Thermostat Seat Riser Inside Cab - Ref.

18 12

8

13 17

2

13

10

9 7

5

6

13

3

4 14

13

7 PS0990 PS0991

Engine Block Thermostat

Momentary Switch

Starter Relay

Ether Cylinder Ground Wire

4.23 3606

Rev

4/02

COLD START KIT (Cummins) Item No.

Part Number

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

8310026 8277098 8303725 8307113 8303533 8307025 7138529 8277101 7138531 8584018 8310002 8530024 8584001 8310109 8229244 7138538 8223454 8305624

Qty. 2 1 2 2 1 1 1 1 1 3 2 1 8 2 1 1 1 2

Description HHCS, 1/4-20 x 3/4" Cylinder, Ether Fluid 18oz.

HHCS, 7/16-14 x 3/4" Gr. 5 Washer, Plain 7/16" HHCS, M12 x 1-3/4 x 20mm Washer, Lock M12 Kit, Ether Start Atomizer, Ether Start Thermostat Tie Mount Washer, External Tooth Lock 1/4" Bushing, Hex 12P-2P Tie, Plastic Nut, Lock Elastic 7/16-14 Minifuse - 15 Amp Harness, Wire Ether Start Switch, Momentary Push Button Nut, Hex Lock Elastic 1/4-20

4.24 3606

Rev

4/02

SECTION 5 – HYDRAULIC CIRCUITS

POWER STEERING CIRCUIT 33

24

34

25

42

Auxiliary Function Valve

12

43 17

T

12

27

P

PS

41

P

PS

T

G

14

19

PP PP

28

G

9

18 19

13

18

A

Unloader Valve

30

15

16

VIEW FROM REAR OF VEHICLE

40 33

PB

B

34

12

Rear Axle

29 UNDERSIDE VIEW

21 11

32 35 37

10 9 20

27

25

24

15 48 29

28 30

31 38 52

39

53

54

21 46 48 52

29 47

15

44

35 32

37

30

55 28 22

25

27

Case

52 15 46 47 49 51 51 46 46 23 4 5 49

32

36 31

45

15

51 46 46 49 49 51 Transfer 46

46 49 51 32 50 35 37 47 15 36 37 53 27 35

22

46 48 15 52

3 2

R

T

26

L

P

1 24 Brake Valve

Front Axle

8 26

7 6 PS0411

Front Of Vehicle

5.1 3606

Rev

9/99

POWER STEERING CIRCUIT Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55

Part Number 8721029 8770102 8770117 8770131 8770125 8770068 8902175 8770104 8430032 8430082 8770126 8770116 8430043 8303757 8307004 8305006 7129572 8902170 8902111 7129582 2715462 2715412 2715282 2715252 2715242 2715232 2715152 2715162 2715142 2715122 2715112 8770113 8770114 8770115 8770119 8770120 8770125 8770128 8770129 8310326 8310327 8310165 8310089 7125932 8750014 8750016 8769123 8769128 8750012 8750015 8750017 8310009 8303715 2715172 8584003

Qty. 1 1 3 1 1 1 1 1 2 1 1 4 1 2 9 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 4 2 4 4 4 1 1 2 4 2 2 1 1 9 3 4 5 1 5 4 3 1 4

Description Steering Unit Elbow, 90°, SAE 6-4 - str. thd. ORB x o-ring face seal Connector, Long, SAE 8 - str. thd. ORB x o-ring face seal Check Valve 8-8 Tee, Swivel Run, SAE 6 - o-ring face seal Elbow, 90°, SAE 6 - str. thd. ORB x o-ring face seal Valve, Shuttle Elbow, 90°, SAE 6 - str. thd. ORB x o-ring face seal swivel Plug, Dust Nipple, Diagnostic Tee, Branch, SAE 8 - str. thd. ORB x o-ring face seal Connector, SAE 8 - str. thd. ORB x o-ring face seal Nipple, Diagnostic 9/16-18 HHCS, 5/16-18 x 2-1/2" Washer, Lock 5/16" Nut, Hex 5/16-18 Bracket, Auxiliary Valve Mounting Valve, Steer Select Manifold, Steer Select Bracket, Bulkhead Fittings Hose, 1/2" I.D. x 28.3" Long Hose, 1/2" I.D. x 84" Long Hose, 1/2" I.D. x 14" Long Hose, 1/2" I.D. x 98" Long Hose, 1/2" I.D. x 87" Long Hose, 3/8" I.D. x 13" Long Hose, 1/2" I.D. x 76-1/2" Long Hose, 1/2" I.D. x 78" Long Hose, 1/2" I.D. x 42" Long Hose, 1/2" I.D. x 112" Long Hose, 1/2" I.D. x 30" Long Nut, SAE 8 Elbow, 90°, SAE 8 - str. thd. ORB x o-ring face seal Elbow, 90° Swivel, SAE 8 - o-ring face seal Cap, Bleed Adapter, 8 - o-ring face seal Elbow, 90°, M18-8 - metric str. thd. ORB x o-ring face seal Tee, Swivel Run, SAE 8 - o-ring face seal Elbow, 90°, Bulkhead, SAE 8 - o-ring face seal Nut, Bulkhead, SAE 8 - o-ring face seal SHCS, 5/16-18 x 1-1/8" SHCS, #10-24 x 1-1/8" HHCS, M14-2,0 x 20mm Washer, Lock M14 Base, Clamp Twin Clamp Set - .62 Hose Twin Clamp Set - .78 Hose Cover Weld - Twin Cover Weld - Twin Stacking Bolt 1-1/8" Long Twin Clamp Set - .68 Hose Locking Plate HHCS, 5/16-18 x 2" HHCS, 5/16-18 x 1-1/2" Gr. 8 Hose, 1/2" I.D. x 74" Long Tie Wrap

5.2 3606

Origin

7/98

UNLOADER VALVE CIRCUIT

23 21 10 15

5

Oil Cooler

10 Load Sense Port

3 5 4

35 34 18

1 23

35

VIEW FROM REAR

16 29 6

9

36

21

7

9

38

37

Hydraulic Reservoir

40 11 40 25

26

27

9

20

22

22 20 7

13

14

2

11 13

20

20

22

8

Auxiliary Function Manifold

12

22

32 6

11

13 32

25

Front Of Vehicle

33

30

31

28 Torque to Maximum 20 lb/ft.

(27 Nm)

17 Load Sense Port

Bypass Port Primary Port

2

Aux. Supply Port

39 19 24

Inlet Port PS0671

5.3 3606

Rev

9/99

UNLOADER VALVE CIRCUIT Item No.

Part Number

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

8440154 8904056 7054902 8405210 2715512 2715502 2716517 2715482 2715472 8530036 8530035 8530030 8630008 8640123 8630009 8770078 8307203 8307206 8307004 8307005 8307007 8303675 8303626 8310380 8430032 8430081 8770112 8035288 8770084 8430082 8770126 2715462 8770116 8770106 2715102 8770079 8770132 2716547 8307106 8584003

Qty. 1 1 1 1 1 1 1 1 1 2 6 2 3 1 1 1 2 2 2 12 6 16 6 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 4

Description Pump, Main Gear Valve, Unloader Gasket, Main Gear Pump Clamp, T-Bolt Band Hose, 1-1/2" I.D. x 19" Long Hose, 3/4" I.D. x 39" Long Hose, 3/4" I.D. x 83" Long Hose, 3/4" I.D. x 81-1/2" Long Hose, 3/8" I.D. x 89-1/2" Long Flange Half, 1-1/2" Flange Half, 3/4" Flange Half, 1" O-Ring, 3/4" SF O-Ring, 1" SF O-Ring, 1-1/2" SF Connector, SAE 12-16 - str. thd. ORB x o-ring face seal Washer, Plain 5/16" Washer, Plain 1/2" Washer, Lock 5/16" Washer, Lock 3/8" Washer, Lock 1/2" HHCS, 3/8-16 x 1-1/4" HHCS, 1/2-13 x 1-1/2" HHCS, 5/16-18 x 3-1/4" Dust Plug Nipple, Diagnostic Tee, Swivel Run, SAE 12 - o-ring face seal Relief Valve Assembly - Preset at 3500 psi (241 bar) Tee, Swivel Branch, SAE 12 - o-ring face seal Nipple, Diagnostic Tee, Branch, SAE 8 - str. thd. ORB x o-ring face seal Hose, 1/2" I.D. x 28.3" Long Connector, SAE 8 - str. thd. ORB x o-ring face seal Connector, SAE 6 - str. thd. ORB x o-ring face seal Hose, 3/4" I.D. x 28" Long Elbow, 90°, SAE 12 - str. thd. ORB x o-ring face seal Connector, Male Flat Face Tube, w/Inlet Check 8ORB-8FF Hose, 3/4" I.D. x 34" Long Washer, SAE 5/16" Tie Wrap

5.4 3606

Rev

9/99

BOOM RAISE/LOWER & EXTEND/RETRACT CIRCUIT 4

Port “R”

8 4 8

See “Extend Cylinder”

Port “E”

5 Bulkhead (Ref.)

3 5

4

1 2

7

4

6

Port “R”

3 7 Port “L”

3

2

8

6

5 3

Front Of Vehicle See “Hoist Cylinder”

Boom Raise Port

Boom Lower Port

Boom Retract Port Boom Extend Port

PS0690 PS0461

5.5 3606

Origin

7/98

BOOM RAISE/LOWER & EXTEND/RETRACT CIRCUIT Item No. 1 2 3 4 5 6 7 8

Part Number 2715072 2715062 2715052 2715042 8770079 8770085 8770086 8770070

Qty. 1 1 2 2 3 2 2 5

Description Hose, 3/4" I.D. x 21-1/2" Long Hose, 3/4" I.D. x 27" Long Hose, 3/4" I.D. x 45" Long Hose, 3/4" I.D. x 36" Long Elbow, 90°, SAE 12 - str. thd. ORB x o-ring face seal Nut, Bulkhead, SAE 12 - o-ring face seal Connector, Bulkhead, SAE 12 - o-ring face seal Connector, SAE 12 - str. thd. ORB x o-ring face seal

PS0830

5.6 3606

Origin

7/98

ATTACHMENT TILT AND SLAVE CIRCUIT

13

15

6

20

23 11

Inner Boom

24 7

3

10 16

26

3

5

23

25

Inner tube at bulkhead

19

15 16

Inner tube under boom

11

Outer tube at bulkhead

16

24 14

7 17 22 Front Of Vehicle

15

22

Outer tube under boom

14

21 29 18

29

29

21

See “Main Control Valve” or “Valve Plate Assembly”

22

To Attachment Tilt Cylinder

3

Attachment Tilt Cylinder

3

28 27

1

1

22 20 22 20

29 17

1

4

2

27 8 9 12

2

RH

18

28 2 LH PS0390 PS0711

5.7 3606

Origin

7/98

ATTACHMENT TILT AND SLAVE CIRCUIT Item No.

Part Number

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

2715222 2715132 2715372 7132402 8750016 8769136 8303715 8307202 8305624 8305626 8769123 8770074 8770076 8770072 7134062 7134072 7132312 7132302 8310357 8770075 8770115 2715292 8750014 8307004 8769128 8750009 8770124 8770118 8770114

Qty. 2 2 2 1 1 2 4 2 2 1 4 2 2 2 1 1 1 1 1 4 2 2 4 4 1 1 2 2 4

Description Hose, 1/2" I.D. x 33-1/2" Long Hose, 1/2" I.D. x 16" Long Hose, 1/2" I.D. x 39" Long Support, Bulkhead Fitting Twin Clamp Set .78 Hoses Welding Plate, Twin HHCS, 5/16-18 x 1-1/2" Washer, Plain 1/4" Nut, Hex Lock 1/4-20 Nut, Hex Lock 5/16-18 Plate, Cover Elbow, 90°, Bulkhead, SAE 10 - o-ring face seal Elbow, 45°, Bulkhead, SAE 10 - o-ring face seal Connector, Union, SAE 10 - o-ring face seal Tube, Assembly-Attachment Tilt Retract Tube, Assembly-Attachment Tilt Extend Tube Assembly Tube Assembly Bolt, Tap 5/16-18 x 2-1/2" Gr. 5 (Fully Threaded) Nut, Bulkhead, SAE 10 - o-ring face seal Elbow, 90° Swivel, SAE 8 - o-ring face seal Hose, 1/2" I.D. x 321" Long Twin Clamp Set .62 Hoses Washer, Lock 5/16" Plate, Cover Welding Plate, Twin Tee, Male Run, SAE 8 - ORFS tube end x str. thd. o-ring Cap, SAE 8 - o-ring face seal Elbow, 90°, SAE 8 - str. thd. ORB x o-ring face seal

PS0380

5.8 3606

Rev

9/99

FRAME TILT & STABILIZER CIRCUIT (S/N 9883 and Before) 23

See “Control Valve Assy.” or “Valve Plate Assembly”

16 8 20

17

17

22

21 18

NOTE: With Optional Auxiliary Hydraulics, a Tee replaces the 90° Elbow (See Item 17).

8

VIEW FROM REAR OF VEHICLE

4

7

5

11 19

4

7

5 41

39 37

32

4

33

34

35

35 38

3

34

6 6

PH0940

31 26

43 4

14 12

FT B

2 FT R

35 33

8

42

43

36

40

Front Of Vehicle

9

38

13 25 NOTE: Apply Item 42 to threads and torque to 37 lb/ft.

(50 Nm)

6 9 FRAME TILT CYLINDER (RIGHT/FRONT OF VEHICLE)

5 6 5 31 30

12

29 15 13

7

Torque to 37 lb/ft.

(50 Nm)

27 1

26 28

10

NOTE: Apply Item 42 to threads

24

7 8 STABILIZER CYLINDER (LEFT/REAR OF VEHICLE)

5.9 3606

Rev

9/99

FRAME TILT & STABILIZER CIRCUIT (S/N 9883 and Before) Item No.

Part Number

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

8904057 8904058 8584001 2715742 2715752 2715762 2715772 2715782 8770068 8770106 8770105 8307110 8307005 8310345 8310346 8770126 8770115 8770125 8770117 8770069 8770094 8770088 8770089 8770087 8760478 2714943 8630014 8310395 8760451 8770144 8770115 8770145 8303759 8307004 8769123 8750015 8750011 8750012 8750017 8750016 8303715 8584003 8526051 7134593

18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

Qty. 1 1 2 1 1 1 1 1 2 2 1 8 8 4 4 1 2 1 1 1 1 1 1 1 3 1 4 4 2 2 2 2 1 2 2 3 1 1 2 1 1 4 AR 2

Description Manifold, Stabil-TRAK Manifold, Dual Pilot Operated Check Tie Wrap Hose, 3/8" I.D. x 156" Long Hose, 3/8" I.D. x 104" Long Hose, 3/8" I.D. x 160" Long Hose, 3/8" I.D. x 93" Long Hose, 3/8" I.D. x 117" Long Elbow, 90°, SAE 6 - str. thd. ORB x o-ring face seal Connector, SAE 6 - str. thd. ORB x o-ring face seal Elbow, 90° Swivel, SAE 6 - o-ring face seal Washer, SAE 3/8" Washer, Lock 3/8" HHCS, 3/8-16 x 3-3/4" Gr. 8 HHCS, 3/8-16 x 4-3/4" Gr. 8 Tee, Branch, SAE 8 - str. thd. ORB x o-ring face seal Elbow, 90° Swivel, SAE 8 - o-ring face seal (w/o Aux. Hydraulics Option) Tee, Swivel Run, SAE 8 - o-ring face seal (w/ Aux. Hydraulics Option) Connector, Long, SAE 8 - str. thd. ORB x o-ring face seal Connector, SAE 6-8 - str. thd. ORB x o-ring face seal Tee, Swivel Branch, SAE 16 - o-ring face seal Reducer, SAE 16 - o-ring face seal x SAE 8 - o-ring face seal Nut, Tube, SAE 16 - o-ring face seal Connector, SAE 16-12 - str. thd. ORB x o-ring face seal Plug, Hex Hd., SAE 4 - male str. thd. o-ring Manifold O-Ring SHCS, 3/8-16 x 1-1/2" Plug, Hex Hd., SAE 6 - male str. thd. o-ring Connector, SAE 8-6 - str. thd. ORB x o-ring face seal Elbow, 90° Swivel, SAE 8 - o-ring face seal Reducer, SAE 8 - o-ring face seal x SAE 6 - o-ring face seal HHCS, 5/16-18 x 1-1/4" Washer, Lock 5/16" Cover, Twin Clamp Twin Clamp Set .68 Hoses Stacking Bolt 5/8" Long Stacking Bolt 1-1/8" Long Locking Plate Twin Clamp Set .78 Hoses HHCS, 5/16-18 x 1-1/2" Gr. 8 Tie Wrap Loctite .5 oz Cylinder, Frame Tilt/Stabilizer

5.10 3606

Rev

9/99

FRAME TILT & STABILIZER CIRCUIT (S/N 9884 and After) 23

See “Control Valve Assy.” or “Valve Plate Assembly”

16 8 20

17

17

22

21 18

NOTE: With Optional Auxiliary Hydraulics, a Tee replaces the 90° Elbow (See Item 17).

8

VIEW FROM REAR OF VEHICLE

4 5

7

11 19

4

7

5 38

36 34

4

3

29

30

31

32

32 35 31

39

12

5

8

27

12

13

7

28

28

14

4

30

6 40

9

32

6 5 PH0940

40

33

37

Front Of Vehicle

6

35

26 15 13

25

FT B

2 FT R

NOTE: Apply Item 42 to threads

1

NOTE: Apply Item 42 to threads and torque to 37 lb/ft.

(50 Nm)

24

10 6 9 FRAME TILT CYLINDER (RIGHT/FRONT OF VEHICLE)

Torque to 37 lb/ft.

(50 Nm)

7 8 STABILIZER CYLINDER (LEFT/REAR OF VEHICLE)

5.11 3606

Origin

9/99

FRAME TILT & STABILIZER CIRCUIT (S/N 9884 and After) Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

Part Number 8904057 8904058 8584001 2715742 2715752 2715762 2715772 2715782 8770068 8770106 8770105 8307110 8307005 8310345 8310346 8770126 8770115 8770125 8770117 8770069 8770094 8770088 8770089 8770087 8760478 8630014 8770144 8770115 8770145 8303759 8307004 8769123 8750015 8750011 8750012 8750017 8750016 8303715 8584003 8526051 7134593

Qty. 1 1 2 1 1 1 1 1 2 2 1 8 8 4 4 1 2 1 1 1 1 1 1 1 3 2 2 2 2 1 2 2 3 1 1 2 1 1 4 AR 2

Description Manifold, Stabil-TRAK Manifold, Dual Pilot Operated Check Tie Wrap Hose, 3/8" I.D. x 156" Long Hose, 3/8" I.D. x 104" Long Hose, 3/8" I.D. x 160" Long Hose, 3/8" I.D. x 93" Long Hose, 3/8" I.D. x 117" Long Elbow, 90°, SAE 6 - str. thd. ORB x o-ring face seal Connector, SAE 6 - str. thd. ORB x o-ring face seal Elbow, 90° Swivel, SAE 6 - o-ring face seal Washer, SAE 3/8" Washer, Lock 3/8" HHCS, 3/8-16 x 3-3/4" Gr. 8 HHCS, 3/8-16 x 4-3/4" Gr. 8 Tee, Branch, SAE 8 - str. thd. ORB x o-ring face seal Elbow, 90° Swivel, SAE 8 - o-ring face seal (w/o Aux. Hydraulics Option) Tee, Swivel Run, SAE 8 - o-ring face seal (w/ Aux. Hydraulics Option) Connector, Long, SAE 8 - str. thd. ORB x o-ring face seal Connector, SAE 6-8 - str. thd. ORB x o-ring face seal Tee, Swivel Branch, SAE 16 - o-ring face seal Reducer, SAE 16 - o-ring face seal x SAE 8 - o-ring face seal Nut, Tube, SAE 16 - o-ring face seal Connector, SAE 16-12 - str. thd. ORB x o-ring face seal Plug, Hex Hd., SAE 4 - male str. thd. o-ring O-Ring Connector, SAE 8-6 - str. thd. ORB x o-ring face seal Elbow, 90° Swivel, SAE 8 - o-ring face seal Reducer, SAE 8 - o-ring face seal x SAE 6 - o-ring face seal HHCS, 5/16-18 x 1-1/4" Washer, Lock 5/16" Cover, Twin Clamp Twin Clamp Set .68 Hoses Stacking Bolt 5/8" Long Stacking Bolt 1-1/8" Long Locking Plate Twin Clamp Set .78 Hoses HHCS, 5/16-18 x 1-1/2" Gr. 8 Tie Wrap Loctite .5 oz Cylinder, Frame Tilt/Stabilizer

5.12 3606

Origin

9/99

SERVICE BRAKE & DE-CLUTCH CIRCUIT

Front Of Vehicle

10

T

14

9

7

6

9

13

6

VIEW FROM REAR

8 12

Port “T”

VIEW FROM REAR OF VEHICLE

8 30 Hydraulic Reservoir

14

2

Rear Axle

26 30

24

12

17

12 16

21 20 11

7 13

15

2 1

14

27

25

17

22 23

18 28

16 16 25

22

16

19

23 22

29 22

23

2 18

1

17

13 16 23

25

16

Shuttle Valve (Ref.)

18 3

4

6 Front Axle

Front Of Vehicle

5

5.13 3606

Rev

9/99

SERVICE BRAKE & DE-CLUTCH CIRCUIT Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

Part Number 8902164 8770068 8770111 8770105 8430081 8430032 8902169 8770106 8430043 8770114 7129582 2715452 2715442 2715402 2715392 2715342 2715212 2715202 2715192 8770091 8770093 8770097 8770100 8770116 8902691 8770069 8770096 8770095 8770098 2715262

Qty. 1 1 1 1 1 3 1 2 2 1 1 1 1 1 1 3 1 1 1 1 1 7 4 1 6 1 1 1 1 1

Description Valve, Brake Elbow, 90°, SAE 6 - str. thd. ORB x o-ring face seal Tee, Swivel Run, SAE 6 - o-ring face seal Elbow, 90° Swivel, SAE 6 - o-ring face seal Nipple, Diagnostic Plug, Dust Manifold, Auxiliary Function Connector, SAE 6 - str. thd. ORB x o-ring face seal Nipple, Diagnostic 9/16-18 Elbow, 90°, SAE 8 - str. thd. ORB x o-ring face seal Bracket, Bulkhead Fitting Hose, 1/2" I.D. x 17" Long Hose, 3/8" I.D. x 106" Long Hose, 1" I.D. x 62" Long Hose, 1" I.D. x 19.3" Long Hose, 3/8" I.D. x 32" Long Hose, 3/8" I.D. x 136-1/2" Long Hose, 3/8" I.D. x 81" Long Hose, 3/8" I.D. x 111" Long Cap, SAE 16 - o-ring face seal Tee, Male Run, SAE 16 - ORFS tube end x str. thd. o-ring Elbow, 90° Swivel, SAE 4 - o-ring face seal Tee, Swivel Run, SAE 4 - o-ring face seal Connector, SAE 8 - str. thd. ORB x o-ring face seal Connector, M10-4 - metric str. thd. ORB x o-ring face seal Connector, SAE 6-8 - str. thd. ORB x o-ring face seal Nut, Bulkhead, SAE 16 - o-ring face seal Elbow, 90°, Bulkhead, SAE 16 - o-ring face seal Cap, SAE 4 - o-ring face seal Hose, 3/8" I.D. x 81-1/2" Long

5.14 3606 Origin 7/98

VALVE PLATE ASSY. w/o AUX. HYDRAULICS

26

41

40

27

34 29

21 22

16 43

35

39

30

11

31

12

37 36

17

18 7

15 15

5 7 16

4 28

28 30 32 33

FRAME

9

6

19

Front Of Vehicle

3 17

12

See “Directional Control Valves”

6

See “Main Control Valve”

2

6

17

8

15

13

1

23 24

19

25

38

21

27 10 19 20

7 Front Of Vehicle

12

42

15

15 14 12 6

12 3

16

8

6 14 42 6

7 15 6 19

16 16 13 7

6

12 14

15 17

17 17 15 6 7

19 15

7 44

REAR VIEW OF VALVE PLATE AND VEHICLE

5.15 3606 Origin 7/98

VALVE PLATE ASSY. w/o AUX. HYDRAULICS Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

Part Number 8902172 8902167 8902175 7116691 7128964 2715382 2715352 2715322 8310281 8770117 8770126 8770068 8770112 8770111 8770108 8770106 8770066 8770107 8770105 8770069 8770125 8770116 8770070 8770079 8770087 8770094 8770115 8307206 8307002 8307007 8303703 8303683 8303624 8305004 8305012 8307005 8305008 8430032 8430082 8770089 8770088 8770104 8760451 7132762

Qty. 1 1 2 4 1 5 4 1 4 1 1 12 2 3 12 6 7 1 4 1 4 2 3 1 1 1 2 5 4 3 4 2 1 4 2 4 4 1 1 1 1 2 1 1

Description Valve, Pilot Select Valve, Main Control Valve, Shuttle Spacer Bracket, Main Valve Hose, 3/8" I.D. x 18" Long Hose, 3/8" I.D. x 19.3" Long Hose, 3/8" I.D. x 20" Long Bolt, Carriage 3/8-16 x 2-1/4" Connector, Long, SAE 8 - str. thd. ORB x o-ring face seal Tee, Branch, SAE 8 - str. thd. ORB x o-ring face seal Elbow, 90°, SAE 6 - str. thd. ORB x o-ring face seal Tee, Branch, SAE 6 - str. thd. ORB x o-ring face seal Tee, Swivel Run, SAE 6 - o-ring face seal Cap, SAE 6 - o-ring face seal Connector, SAE 6 - str. thd. ORB x o-ring face seal Tee, Male Run, SAE 6 - ORFS tube end x str. thd. o-ring Connector, Long, SAE 6 - str. thd. ORB x o-ring face seal Elbow, 90° Swivel, SAE 6 - o-ring face seal Connector, SAE 6-8 - str. thd. ORB x o-ring face seal Tee, Swivel Run, SAE 8 - o-ring face seal Connector, SAE 8 - str. thd. ORB x o-ring face seal Connector, SAE 12 - str. thd. ORB x o-ring face seal Elbow, 90°, SAE 12 - str. thd. ORB x o-ring face seal Connector, SAE 16-12 - str. thd. ORB x o-ring face seal Tee, Swivel Branch, SAE 16 - o-ring face seal Elbow, 90° Swivel, SAE 8 - o-ring face seal Washer, Plain 1/2" Washer, Lock 1/4" Washer, Lock 1/2" HHCS, 1/4-20 x 2-1/2" Gr. 5 HHCS, 1/2-13 x 3-1/2" Gr. 5 HHCS, 1/2-13 x 1" Gr. 5 Nut, Hex 1/4-20 Nut, Hex 1/2-13 Washer, Lock 3/8" Nut, Hex 3/8-16 Plug, Dust Nipple, Diagnostic Nut, Tube, SAE 16 - o-ring face seal Reducer, SAE 16 - o-ring face seal x SAE 8 - o-ring face seal Elbow, 90°, SAE 6 - str. thd. ORB x o-ring face seal swivel Plug, Hex Hd., SAE 6 - male str. thd. o-ring Plug, Shut-off

5.16 3606 Origin 7/98

VALVE PLATE ASSY. w/ AUX. HYDRAULICS

18 15

NOTE: The Auxiliary Hydraulic System is an option that consists of the parts shown on this page PLUS the parts shown on the “Valve Plate Assembly w/o Auxiliary Hydraulics”

17 12

Front Of Vehicle

6

See “Main Control Valve”

13 10

11

14

To Stabilizer Cylinder Port “T”

11 17

29

26 27

18 15

25 2

13

7 9 16 17

28

9

1

17

8

13

REAR VIEW OF VALVE PLATE

15

30 20 6

19

15

10 18

14 3

23 4 16

5 3

24

19 Remove Plug

14

7

31

8 PF0760

30

21 Front Of Vehicle

22

PS0551

5.17 3606 Rev 9/99

VALVE PLATE ASSY. w/ AUX. HYDRAULICS Item No.

Part Number

1 2

Qty.

Description

29 30

8902174 7137104 7132453 8307005 8303675 8303681 2716012 2716022 2716042 2716052 2716062 2716072 7133051 8770068 8770125 8770111 8770106 8770105 8770108 8770047 8770137 8035101 8035104 8430082 8430032 8902181 8307202 8307002 8303758 8303090 8305004 8305008

1 1 1 3 3 2 1 1 1 1 1 1 1 4 3 3 2 5 3 2 1 1 1 1 1 1 2 2 2 2 2 5

Valve, Auxiliary Control Bracket, Auxiliary Control Valve Mtg. (Current Production) Bracket, Auxiliary Control Valve Mtg. (Early Production with Weldnuts) Washer, Lock 3/8" HHCS, 3/8-16 x 1-1/4" HHCS, 3/8-16 x 3/4" Gr. 5 Hose, 1/2" I.D. x 21" Long Hose, 1/2" I.D. x 26" Long Hose, 3/8" I.D. x 21-1/2" Long Hose, 3/8" I.D. x 11-1/4" Long Hose, 3/8" I.D. x 26" Long Hose, 3/8" I.D. x 41" Long Elbow, 90° (Modified), SAE 6 - str. thd. ORB x o-ring face seal Elbow, 90°, SAE 6 - str. thd. ORB x o-ring face seal Tee, Swivel Run, SAE 8 - o-ring face seal Tee, Swivel Run, SAE 6 - o-ring face seal Connector, SAE 6 - str. thd. ORB x o-ring face seal Elbow, 90° Swivel, SAE 6 - o-ring face seal Cap, SAE 6 - o-ring face seal Connector, SAE 8-10 - str. thd. ORB x o-ring face seal Connector, Union, SAE 6-4 - o-ring face seal x o-ring face seal Solenoid Valve (For Service Order Kit, Item 31) Coil w/Female Pins Nipple, Diagnostic Plug, Dust Valve, Manually Operated Release Washer, Plain 1/4" Washer, Lock 1/4" HHCS, 1/4-20 x 2" (Used with Item 2 with weldnuts) HHCS, 1/4-20 x 1-3/4" (Used with Item 2 without weldnuts) Nut, 1/4-20 Nut, 3/8-16

31

8035102

1

KITS Kit, Valve Seal

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

5.18 3606 Rev 9/99

TRANSMISSION COOLING CIRCUIT (Cummins)

2

1

5 3 4

13 12 7 3 Attach Item 7 With Top Mtg. Bolt of Pump

3

Engine Mount (Ref.)

10

5 6

4 7

11

8

9 PS0741

Front Of Vehicle

5.19 3606 Rev 9/99

TRANSMISSION COOLING CIRCUIT (Cummins) Item No.

Part Number

1 2 3 4 5 6 7 8 9 10 11 12 13

7126514 8180311 8770070 2715422 2715362 8584003 8406302 8307025 8310164 8770083 8770081 8770077 8770080

Qty. 1 1 3 1 1 1 2 1 1 1 1 1 1

Description Radiator Assembly (Includes Item 2) Cap, Radiator - 13 psi (89,6 kPa) Connector, SAE 12 - str. thd. ORB x o-ring face seal Hose, 3/4 I.D. x 41" Long Hose, 3/4 I.D. x 62-1/2" Long Tie Wrap Clip, Tube 1-1/4" Dia. Washer, Lock M12 HHCS, M12-1,75 x 40mm PC 8,8 Tee, Swivel Run, SAE 12 - o-ring face seal Cap, SAE 12 - o-ring face seal Connector, SAE 12-10 - str. thd. ORB x o-ring face seal Elbow, 90° Swivel, SAE 12 - o-ring face seal

5.20 3606

Rev

9/99

TRANSMISSION COOLING CIRCUIT (Perkins) 2 1 3 4

3 5 6

10

5 9 7 8

Front Of Vehicle

3 8

4

PS0751

5.21 3606

Rev

9/99

TRANSMISSION COOLING CIRCUIT (Perkins) Item No.

Part Number

1 2 3 4 5 6 7 8 9 10

7119744 8180311 8770070 2715362 2715432 8584003 8770081 8770083 8770077 8406302

Qty. 1 1 3 1 1 1 2 2 1 1

Description Radiator Assembly (Includes Item 2) Cap, Radiator - 13 psi (89,6 kPa) Connector, SAE 12 - str. thd. ORB x o-ring face seal Hose, 3/4" I.D. x 62-1/2" Long Hose, 3/4" I.D. x 41" Long Tie Wrap Cap, SAE 12 - o-ring face seal Tee, Swivel Run, SAE 12 - o-ring face seal Connector, SAE 12-10 - str. thd. ORB x o-ring face seal Clip, Tube 1-1/4"

5.22 3606

Rev

9/99

AUXILIARY HYDRAULIC CIRCUIT (Optional) 15 31

12 11 13

11 12 31 15

19 22

3 10

20 7

21

Front Of Vehicle

18 4 10 6

Auxiliary Hydraulics Bulkhead

8

14

3

5

4

33

23

6 9

36

29 30 40

7

14 2 17 16

39

See “Valve Plate Assembly With Auxiliary Hydraulics”

37

34 1

35

40 39 41

42 43

23 38

23 38

26 25 24 28

27

32

44 43

36

41 44

32

37

PS0521

5.23 3606

Rev

9/99

AUXILIARY HYDRAULIC CIRCUIT (Optional) Item No.

Part Number

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45

8902175 7132342 7134092 7134082 8770141 7134052 7134102 8770076 8770074 8770072 8750014 8769123 8769136 8770075 8303715 8305624 8307202 8310357 8305626 8750016 8769128 8750009 2715092 8430005 8770136 8420055 8420053 8430006 8770142 8770143 8307004 8770116 8770068 8770104 8770140 2716082 2716032 8770129 2716222 2716212 8770106 8770066 2716232 2716242 7132631

Qty. 1 1 1 1 2 1 1 2 2 2 5 5 3 4 5 2 2 1 1 1 1 1 2 1 2 1 1 1 2 2 5 2 1 1 1 1 1 2 1 1 2 1 1 1 1

Description Valve, Shuttle Bracket, Bulkhead Fitting Support Tube Assembly, Outer-Aux. Hydraulics (Rear) Tube Assembly, Inner-Aux. Hydraulics (Rear) Tee, SW Run #10 Tube Assembly, Inside-Aux. Hydraulics (Front) Tube Assembly, Outside-Aux. Hydraulics (Front) Elbow, 45°, Bulkhead, SAE 10 - o-ring face seal Elbow, 90°, Bulkhead, SAE 10 - o-ring face seal Connector, Union, SAE 10 - o-ring face seal Twin Clamp Set .62 Hoses Cover Plate Weld Plate, Twin Nut, Bulkhead, SAE 10 - o-ring face seal HHCS, 5/16-18 x 1-1/2" Nut, Hex Lock Elastic 1/4-20 Washer, Plain 1/4" Bolt, Hex Hd. Tap 5/16 x 2-1/2" Gr. 5 Nut, Hex Lock Elastic 5/16-18 Clamp, Twin .79 Dia. Cover Plate Welding Plate, Twin Hose, 1/2" I.D. x 340" Long Quick Disconnect, Female, SAE 8-8 ORB - female internal Connector, Bulkhead, SAE 8 - str. thd. ORB x o-ring face seal Dust Plug Dust Cap Quick Disconnect, Male, SAE 8-8 ORB - female internal Reducer, SAE 10 - o-ring face seal x SAE 6 - o-ring face seal Nut, Tube, SAE 10 - o-ring face seal Washer, Spring Lock 5/16" Connector, SAE 8 - str. thd. ORB x o-ring face seal Elbow, 90°, SAE 6 - str. thd. ORB x o-ring face seal Elbow, 90°, SAE 6 - str. thd. ORB x o-ring face seal swivel Elbow, 45°, SAE 6 - str. thd. ORB x o-ring face seal Hose, 1/2" I.D. x 35-1/2" Long Hose, 1/2" I.D. x 39" Long Nut, Bulkhead, SAE 8 - o-ring face seal Hose, 3/8" I.D. x 31-1/2" Long Hose, 3/8" I.D. x 18" Long Connector, SAE 6 - str. thd. ORB x o-ring face seal Tee, Male Run, SAE 6 - ORFS tube end x str. thd. o-ring Hose, 3/8" I.D. x 18" Long Hose, 3/8" I.D. x 22" Long Conduit, 3/4 Dia. x 13" Long

5.24 3606

Rev

9/99

JOYSTICK CIRCUIT

5

1 Front Of Vehicle UNDERSIDE

9 8

2

2

3

6

5

4

8 Pilot Select Valve

7 6 10

Auxiliary Function Valve

9 8

7 8

VIEW FROM REAR OF VEHICLE

See “Valve Plate Assembly”

Port “PP”

11 4 5

6

Front Of Vehicle PS0760

5.25 3606 Origin 7/98

JOYSTICK CIRCUIT Item No. 1 2 3 4 5 6 7 8 9 10 11

Part Number 7133942 8770106 8770107 2715272 2715312 2715302 8770111 8770108 8770112 8770068 8770103

Qty. 1 4 1 1 2 2 2 4 2 2 1

Description Valve, Joystick Connector, SAE 6 - str. thd. ORB x o-ring face seal Connector, Long, SAE 6 - str. thd. ORB x o-ring face seal Hose, 3/8" I.D. x 67" Long Hose, 3/8" I.D. x 120-1/2" Long Hose, 3/8" I.D. x 116" Long Tee, Swivel Run, SAE 6 - o-ring face seal Cap, SAE 6 - o-ring face seal Tee, Branch, SAE 6 - str. thd. ORB x o-ring face seal Elbow, 90°, SAE 6 - str. thd. ORB x o-ring face seal Elbow, 90°, SAE 6-8 - str. thd. ORB x o-ring face seal

5.26 3606 Origin 7/98

SECTION 6 – HYDRAULIC COMPONENTS

MAIN PUMP

3 2

1

5

6 8

5

4

5 6 7 9 10

9 11

8

5

6

10 15

16

12 6

14

13

7

PF0760

PF0760

PS0020

6.1 3606

Origin

7/98

MAIN PUMP Item No.

Part Number

Qty.

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14

8440154 8035261 8035260 8035264 8035259 8035266 See Kits See Kits See Kits See Kits 8035263 8035262 8035265 See Kits

1 4 4 1 4 4 2 2 2 2 1 1 1 1

Pump, Main (Includes Items 2 thru 14) Washer Capscrew Housing, PEC Pin, Dowel Bushing Seal, Back Up Seal, Channel Plate, Thrust Seal, Square R Housing, Gear Gear Set Housing, SEC Seal, Lip

15 16

8035094 8035093

1 1

KITS Seal Kit (Includes Items 7, 8, 10 & 14) Seal Kit w/Thrust Plates (Includes Items 7, 8, 9, 10 & 14)

6.2 3606

Origin 7/98

DIRECTIONAL CONTROL VALVES

2

Optional Auxiliary Hydraulics Only

4

8 6

7 8

1

7 8 9 5

6

10

18 3 P2

FT

B

G2

P3

19

P1

20 FT R G1

FT

R

21

13

26

22 14

27

11

P

PS

T

23

G

PS

PP PP G

28

G

PB

PB

15 25

29 PF0760

17

24 16 PS0400

6.3 3606

Rev. 12/03

DIRECTIONAL CONTROL VALVES Item No.

Part Number

1 2 3 4 5 6

8902170 8640017 8902175 8902272 8035101 8908701

7 8

8035103 8035104

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

26 27 28 29

Qty.

Description

8721029 8902164 8902169 8032989 8032993 8032991 8032997 8032996 8032995 8904058 8035281 8904057 8035285 8035281 8035283 8035282 8035284

1 4 1 1 3 2 3 2 3 4 1 1 1 1 1 1 1 1 1 1 2 1 1 2 2 1 2

Valve, Steer Select (Includes Item 2) O-Ring Valve, Shuttle Manifold, Pilot Select (Includes Items 5 thru 8) Valve Cartridge (To Service Seals Order Item 26) Valve Cartridge (w/o Auxiliary Hydraulics) (To Service Seals Order Item 26) Valve Cartridge (w/ Auxiliary Hydraulics) (To Service Seals Order Item 26) Coil w/Male Pins Coil w/Female Pins (w/o Auxiliary Hydraulics) Coil w/Female Pins (w/Auxiliary Hydraulics) Valve, Power Steering Valve, Brake Manifold, Auxiliary Function (Includes Items 12 thru 17) Pressure Reducing Valve-PS - Set at 2500 psi (172 bar) Pressure Reducing Valve-PB - Set at 550 psi (38 bar) Pressure Relief Valve - Set at 650 psi (45 bar) Solenoid Valve, Park Brake Solenoid Valve, Park Brake Check Valve Valve, Dual Pilot Operated Check (Includes Item 19 and 2 O-Rings) Check Valve Manifold, Stabil-TRAK (Includes Items 21 thru 25) Solenoid Valve Check Valve Solenoid Valve Pressure Reducing Valve - Set at 100 psi (7 bar) Solenoid Valve

8035102 8032990 8032994 8032992

1 1 1 1

KITS Seal Kit, Solenoid (For One Item 5 and 6) Seal Kit, Pressure Reduing Valve-PS (For Item 12) Seal Kit, Pressure Reduing Valve-PB (For Item 13) Rework Kit (For Items 14 thru 17)

6.4 3606

Rev. 12/03

UNLOADER VALVE

2

Torque to Maximum 20 lb/ft.

(27 Nm)

3 4

8 5 6

1 7

PS0510

6.5 3606

Rev.

4/02

UNLOADER VALVE Item No.

Part Number

1 2 3 4 5 6 7 8

8904056 N.S.S. N.S.S. N.S.S. N.S.S. N.S.S. N.S.S. N.S.S.

Qty. 1 1 1 1 1 1 1 1

Description Valve, Unloader (Includes Items 2 thru 8) Cap O-Ring Spring, Spool Spacer, Tube Spool Housing, Valve Relief Valve Assembly - Preset at 3500 psi ± 100 psi (241 bar ± 7 bar)

6.6 3606

Rev

4/02

SLAVE CYLINDER

1 Torque to 250-300 lb/ft.

(339-407 Nm)

14 15

11

10

13

7

12

Apply Loctite #271and Torque to 445-515 lb/ft.

(603-698 Nm)

9 8 6 3

4

5 PF0760

16 2

PS0560

6.7 3606 3606Origin Rev. 7/98 4/02

SLAVE CYLINDER Item No.

Part Number

Qty.

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

2714503 NSS 8037080 See Kits 8035329 See Kits See Kits See Kits See Kits 8035330 See Kits See Kits See Kits See Kits 8035331

1 1 1 1 1 1 2 1 1 1 1 1 1 1 1

Cylinder, Slave (Includes Items 2 thru 15) Tube Nut, Lock 1.125-12 NF Capped T-Seal Piston O-Ring Precision Wearband Deep Z-Seal with Rod Backup Locking Insert Head Gland HD Rod Wiper Sealed OD O-Ring Backup Ring O-Ring Rod, Weldment

16

8035332

1

KITS Seal Kit (Includes Items 4, 6-9 & 11-14)

6.8 3606

Origin

7/98

FRAME TILT/STABILIZER CYLINDER

1 Torque to 300-400 lb/ft.

(407-542 Nm)

14

15

10

16

9 8 13 12 11

Apply Loctite #271 and Torque to 1100-1250 lb/ft.

(1492-1695 Nm)

7 6

4

5 4 3

17

PF0760

2 PS0570

6.9 3606 3606 Origin Rev

4/02 7/98

FRAME TILT/STABILIZER CYLINDER Item No.

Part Number

Qty.

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

7134593 N.S.S. 8035322 See Kits 8035323 See Kits See Kits See Kits See Kits See Kits See Kits See Kits See Kits 8035324 See Kits 8035328

1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1

Cylinder, Frame Tilt/Stabilizer (Includes Items 2 thru 16) Tube Nut, Lock 1.50-12 NF Precision Wearband Piston Type 730 Capped T-Seal O-Ring O-Ring Backup Ring O-Ring Precision Wearband Deep Z-Seal with Rod Backup Locking Insert Head Gland HD Rod Wiper, Sealed OD Rod Weldment

17

8035326

1

KITS Seal Kit (Includes Items 4, 6-13 & 15)

6.10 3606

Rev

4/02

ATTACHMENT TILT CYLINDER

17 1 Torque to 300-400 lb/ft.

(407-542 Nm)

16 14 18

17

8 Apply Loctite #271 and Torque to 1100-1250 lb/ft.

(1492-1695 Nm)

12

13

15

11 10 9

3

5 6

2

7

19

5 4

2

Torque to 30-35 lb/ft.

(41-47 Nm) - 2 Places

20 PF0760

PS0580

6.11 3606

Origin

7/98

ATTACHMENT TILT CYLINDER Item No.

Part Number

Qty.

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

2715722 8035321 NSS 8035322 See Kits 8035323 See Kits See Kits See Kits See Kits See Kits See Kits See Kits 8035324 See Kits See Kits 7089722 8035325

1 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 1

Cylinder, Attachment Tilt w/Bushings (Includes Items 2 thru 18) Counterbalance Valve - Set at 4000 psi (276 bar) Tube Nut, Lock 1.50-12 NF Precision Wearband Piston Type 730 Capped T-Seal O-Ring O-Ring Backup Ring O-Ring Precision Wearband Deep Z-Seal with Rod Backup Head Gland Locking Insert HD Rod Wiper, Sealed OD Bushing Rod Weldment

19 20

8035326 8035327

1 1

KITS Seal Kit (Includes Items 5,7-13 & 15-16) Seal Kit (For Item 2)

6.12 3606

Origin

7/98

HOIST CYLINDER

11

1

10

Apply Loctite #271 and Torque to 1550-1750 lb/ft.

(2102-2373 Nm)

1

12

Orient Fracture In Bearing Race at Clock Position Shown 2

9

3

Hoist Cylinder

4

8 7

6

5

17

8 7

E

6

3 4

5 19

16

5

18

15 20 13 12

10 9

14

E

15

2 Torque to 45-50 lb/ft (61-68 Nm)

11

21

Torque to 300-400 lb/ft (407-542 Nm) PF0760 PS0590

6.13 3606

Rev

4/02

HOIST CYLINDER Item No.

Part Number

Qty.

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

2716562 8902271 N.S.S. 8035308 See Kits 8035309 See Kits See Kits See Kits See Kits See Kits See Kits See Kits 8035310 See Kits See Kits 8065640 8035311 8520013

1 1 1 1 2 1 1 1 1 1 1 2 1 1 2 1 1 1 1

Cylinder, Hoist w/Bearing (Includes Items 2 thru 18) Counterbalance Valve - Set at 4000 psi (276 bar) Tube Nut, Lock 2.00-12 UN Precision Wearband Piston Capped T-Seal O-Ring O-Ring Backup Ring O-Ring Precision Wearband Deep Z-Seal with Rod Backup Head Gland Locking Insert HD Rod Wiper, Sealed OD Bearing, Self Align Rod Weldment Fitting, Lube, Self Tapping 1/8 NPT

20 21

8035312 8205656

1 1

KITS Seal Kit (Includes Items 5, 7-13 & 15-16) Seal Kit (For Item 2)

6.14 3606

Rev

4/02

EXTEND CYLINDER

Apply Loctite #271 and Torque to 1500-1700 lb/ft.

(2034-2305 Nm)

18 Torque to 150-160 lb/ft.

(203-217 Nm)

1 Torque to 250-300 lb/ft.

(339-407 Nm)

15

Torque to 72-82 lb/in.

(8-9 Nm)

12

16 17

18

14 13

11 10

5

9

2 7 3

4

6

6

20

8 19

21 PF0760

PS0600

6.15 3606

Origin

7/98

EXTEND CYLINDER Item No.

Part Number

Qty.

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

2716253 See Kits See Kits 8035314 8035315 See Kits See Kits 8035316 See Kits See Kits See Kits See Kits See Kits 8035317 See Kits See Kits 8035318 8035293 NSS

1 2 1 1 1 2 1 1 1 1 1 2 1 1 1 1 1 2 1

Cylinder, Extend (Includes Items 2 thru 19) Hytrel Backup Ring O-Ring Piston Setscrew 5/16-18 UNC x .63 Precision Wearband Type 730 Capped T-Seal Rod Spacer O-Ring Backup Ring O-Ring Precision Wearband Deep Z-Seal with Rod Backup Head Gland Locking Insert HD Rod Wiper, Sealed OD Rod Weldment Counterbalance Valve - Set at 4000 psi (276 bar) Tube

20 21

8035319 8035320

1 1

KITS Seal Kit (Includes Items 2-3, 6-7, 9-13 & 15-16) Seal Kit (For Item 18)

6.16 3606

Origin

7/98

SWING CARRIAGE CYLINDER (Optional)

3

2 1

4

Apply Locktite #271 to Inside Threads

Torque to 250 lb/ft.

(339 Nm)

11

Retract Port

5 6 7

“X” Port

14

Extend Port

8

15

9 Torque to 30-35 lb/ft.

(40,7-47,5 Nm)

13

16 10

PF0760

17

12 PH0441

6.17 3606

Origin

7/98

SWING CARRIAGE CYLINDER (Optional) Item No.

Part Number

Qty.

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14

2713363 N.S.S. See Kits See Kits 8033783 See Kits See Kits 8033784 See Kits See Kits 8033785 8033786 70020428 8033788

1 1 1 1 1 1 1 1 1 1 1 1 1 1

Cylinder, Swing Carriage (Includes Items 2 thru 14) Tube, Cylinder Ring, Wear Seal, Piston Piston O-Ring Ring, Back-Up Gland Seal, Rod Wiper Rod Valve, Counterbalance Cartridge - Preset to 3000 psi (207 bar) Valve Cartridge, Direct Acting Relief - Preset to 2000 psi (138 bar) Orifice .038 Dia.

15 16 17

8033789 8205655 8033790

1 1 1

KITS Seal Kit, Swing Carriage Cylinder (Includes Items 3, 4, 6, 7, 9 & 10) Seal Kit, Valve For Item 12 (Includes 3 O-Rings & 3 Back-Up Rings) Seal Kit, Valve For Item 13 (Includes 2 O-Rings, 1 Back-Up Ring & 1 Glyd Ring)

6.18 3606

Origin

7/98

SIDE TILT CARRIAGE CYLINDER (Optional)

13

1

14

4

5 12 11 9

3

10 6 15 Torque to 30-35 lb/ft.

(40,7-47,5 Nm)

15

2 Apply Locktite #271 to Threads and Torque to 350 lb/ft. (474,6 Nm) and Stake 4 Places

8 7 Extend Port Retract Port

16

PF0760

17

PH0800

6.19 3606

Origin

7/98

SIDE TILT CARRIAGE CYLINDER (Optional) Item No.

Part Number

Qty.

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

2711613 NSS 8902511 8205545 8205546 8205547 8205548 8205514 See Kits See Kits See Kits See Kits See Kits See Kits 8520013

1 1 2 1 1 1 1 1 1 1 1 1 1 1 2

Cylinder, Side Tilt Carriage (Includes Items 2 thru 14) Tube, Cylinder Valve, Pilot Check Piston Gland Rod Nut, Piston Bearing, Self Aligning Seal, Rod Wiper O-Ring Ring, Back-Up O-Ring Seal, Piston Fitting, Grease

16 17

8205661 8205655

1 1

KITS Seal Kit, Side Tilt Carriage Cylinder (Includes Items 9 - 14) Seal Kit, For Item 3 Pilot Check Valve

6.20 3606

Origin

7/98

HYDRAULIC RESERVOIR

4 12

1

4 5 12

3

13 14 7 S/N 10016 and Before

6 3 12 9 3

1

2

15

11 8 Torque to 4-5 lb/ft.

(5 - 7Nm)

Front Of Vehicle

16 10

PS0940 PS0721

6.21 3606

Origin

7/98

HYDRAULIC RESERVOIR Item No. 1 2 3 4

Part Number

Qty.

5 6 7 8 9 10 11 12 13 14 15

7127394 8324029 7094552 8322034 8322039 8322040 8223227 8223526 8464013 7128994 8770001 8760419 8305626 7094562 8320265 8223226

1 1 3 1 1 1 1 1 1 1 1 1 8 1 1 1

16

7138298

1

7138299

1

7138432

1

Description Hydraulic Reservoir/Engine Mount Strainer Gasket Breather - S/N 10016 and Before Filler Neck w/Breather Cap - S/N 10017 and After (Includes Item 5) Cap, Breather - 5 psi Switch, Temperature 100° F (38° C) Switch, Oil Pressure 20 psi (1,4 kPa) Gage, Sight (Includes Seals & Fasteners) Inlet Tube Assembly Drain Plug, Magnetic 24 ORB Plug, 8 ORB Nut, Lock 5/16-18 Elastic (Qty 12; S/N 10017 And After) Filter Head Filter Element Switch, Hydraulic Oil HI Temperature 195° F (76° C) KITS 1000 Hour Filter Kit for Cummins Turbo (Includes 6 Filters; Engine Oil Filter, Fuel Filter, Both Air Filters, Transmission Oil Filter & Hydraulic Oil Filter) 1000 Hour Filter Kit for Perkins Natural (Includes 6 Filters; Engine Oil Filter, Fuel Filter, Both Air Filters, Transmission Oil Filter & Hydraulic Oil Filter) 1000 Hour Filter Kit for Perkins Turbo (Includes 6 Filters; Engine Oil Filter, Fuel Filter, Both Air Filters, Transmission Oil Filter & Hydraulic Oil Filter)

6.22 3606

Origin

7/98

MAIN CONTROL VALVE (Boom Raise/Lower & Extend/Retract Sections)

Attachment Tilt and Frame Tilt Sections for Reference Only

1

24

14

25

24

37

25

10

26 16 14

11

39

27

12 13 15

20

17

6

18

38 42

19

28

21 27

4 2

19 20 7 3

9

40

41

23 11 22

21

8

43 44

23

5 PF0760

36

30

29 31

29

27 28

33 30

34 32 35

PS0770

6.23 3606

Rev

9/99

MAIN CONTROL VALVE (Boom Raise/Lower & Extend/Retract Sections) Item No.

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

8902167 8035347 8035381 8035380 8035379 8034539 8035342 8035341 8035341 8035377 8035368 8035370 8035362 8035361 8035355 8035360 See Kits 8035378 See Kits 8034697 8035364 8035369 8035350 8035367 8035358 8035363 8035354

1 1 2 1 2 1 1 1 1 2 2 1 1 2 1 1 1 1 2 1 1 1 2 1 1 1 2

28

8034538

1

29 30 31 32 33 34 35 36 37 38 39 40 41 42

See Kits See Kits See Kits See Kits See Kits See Kits See Kits See Kits 8035340 See Kits 8034697 8035364 8035382 See Kits

2 2 1 2 1 1 1 1 1 1 1 1 1 1

43

8035384

1

44

8034540

1

Description Main Control Valve Assembly (Includes Items 2 thru 42) Nut, Special - Upper Nut, Special - Lower Tie Rod, Upper Tie Rod, Lower Plug Assembly, Shut Off - Orifice Outlet Section Assembly Section Assembly - Boom Extend/Retract (Includes Items 10 thru 25) Section Assembly - Boom Raise/Lower (Includes Items 10 thru 26) Capscrew, Socket Hd. Retainer Cap, Spool Screw, Shoulder Socket Hd. Washer, Flat Spring Spacer O-Ring Retainer, Spool Cap O-Ring O-Ring (See Kits) Shuttle Cap, Spool Capscrew, Socket Hd. Poppet Spring Anti - Void Assembly Relief Valve Assembly - Preset at 3750 ±50 psi (258 ±3,5 bar) (Includes Items 29 thru 36) Relief Valve Assembly - Preset at 3200 ±50 psi (220 bar ±3,5 bar) (Includes Items 29 thru 36) O-Ring O-Ring O-Ring Ring, Back Up Spring Spring Ring, Back Up Spring Mid Inlet Section Assembly (Includes Items 38 thru 40) O-Ring O-Ring Shuttle Plug Assembly - SAE O-Ring

KITS Seal Kit, Entire Valve (Includes Items 17, 19, 20 & 42 and Additional Items On “Main Control Valve Attachment Tilt & Frame Tilt Sections”) Seal & Spring Kit, Relief Valve (Includes Items 29 thru 36)

6.24 3606

Rev

9/99

MAIN CONTROL VALVE (Attachment Tilt & Frame Tilt Sections) 38 39

PF0760

1

7 14 14

17

4

8

13

2

27

13

3

12

15 20 21

16

5

12

23 18

11 19

22

25

24

11

6

9

10 24

26 16

Boom Raise/Lower & Extend/Retract Sections for Reference Only

29 30

37

31 27

36 28 33

35 32 34

PS0780

6.25 3606

Origin

7/98

MAIN CONTROL VALVE (Attachment Tilt & Frame Tilt Sections) Item No.

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

8902167 8035346 8035348 8035353 8035352 8035345 8035349 See Kits 8035344 8035343 See Kits 8035364 8035365 8035366 8035359 8035373 8035375 8035371 8035376 8035356 See Kits See Kits 8035374 See Kits 8035372 8035357 8035351

1 1 2 1 2 1 1 1 1 1 1 1 1 1 2 2 1 1 2 1 1 1 1 2 1 2 2

28 29 30 31 32 33 34 35 36 37

See Kits See Kits See Kits See Kits See Kits See Kits See Kits See Kits See Kits See Kits

1 1 1 1 1 1 1 2 1 1

38 39

8035383 8035384

1 1

Description Main Control Valve Assembly (Includes Items 2 thru 37) Nut, Special - Upper Nut, Special - Lower Tie Rod, Upper Tie Rod, Lower Outlet Section Assembly Plug, SAE O-Ring Section Assembly - Attachment Tilt (Includes Items 11 thru 26) Section Assembly - Frame Tilt (Includes Items 11 thru 26) O-Ring Shuttle Spring Piston, Compensator C.V. Capscrew, Socket Hd. Plate, Seal End, Spool Cap, Spool Seat, Spring Spring O-Ring O-Ring Retainer, Spool Cap O-Ring Cap, Spool Capscrew, Socket Hd. Relief Valve Assembly - Preset at 3700 ±50 psi (255 ±3,5 bar) (Includes Items 28 thru 37) O-Ring Ring, Back Up O-Ring Ring, Back Up Spring, Wave Spring Spring O-Ring O-Ring O-Ring

KITS Seal & Spring Kit, Relief Valve (Includes Items 28 thru 37) Seal Kit, Entire Valve (Includes Items 8, 11, 21, 22 & 24 and Additional Items On “Main Control Valve Boom Raise/Lower & Extend/Retract Sections”)

6.26 3606

Origin

7/98

SECTION 7 – ELECTRICAL

ELECTRICAL SYSTEM - CAB HARNESS (S/N 8249 and Before) 4

3

5

2

35 34 1

6 10

11

8 33

7 9

11

36 12

31

32

8 19

22 29 28 27

26

13 9

11

20

24 23 25 24

30

21

16

17 22

15 14

37

18

24

PS0790A

7.1 3606 Rev 4/02

ELECTRICAL SYSTEM - CAB HARNESS (S/N 8249 and Before) Item No.

Part Number

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

7133774 8270621 8305624 8307109 7130682 8223025 8220346 8310358 8580421 8223037 8223046 8220345 8223036 8310366 8467017 8310300 8223436 8223438 8229233 8229238 8229237 8225117 8303837 8307111 8303836 8310085 8307202 8307002 8305004 8584003 8305439 8307024 8270620 8406302 8305644 8223048 7133783

Qty. 1 1 2 2 1 1 1 8 8 1 3 1 1 2 1 1 1 1 14 1 1 8 4 8 2 2 1 1 1 1 1 1 1 1 1 1 1

Description Harness, Cab Alarm, Back-up Nut, Hex Lock Elastic 1/4-20 Washer, Flat 1/4” Sensor, Boom Switch, Service Brake Panel, Logic BHCS, #10-32 x 3/4” Nut, Well #10-32 Switch, Steer Select Bezel, Switch Panel, Display Switch, Park Brake Screw, Wood, Round Hd. #6 x 1/2” Hourmeter Washer, Machine Bushing .63 ID Switch, Ignition (Includes Item 18) Key, Ignition - Set of 2 Fuse, 7.5 Amp Fuse, 40 Amp Fuse, 15 Amp (Optional Cold Start Only) Relay, Sealed 12V - 40A Screw, Slotted Pan Hd. #10-24 x 3/4” Washer, Flat #10 Narrow Screw, Slotted Pan Hd. #10-24 x 5/8” Nut, Hex Lock Elastic #10-24 Washer, Flat 1/4” Washer, Lock 1/4” Nut, Hex 1/4-20 Tie, Plastic Nut, Hex Jam M6-1 Cl4 Washer, Lock M6 Horn, Signal Clip, Tube Nut, Hex Lock 1/2-13 Switch, Attachment Tilt Mode Harness, Attachment Tilt Direction

7.2 3606

Rev

4/02

ELECTRICAL SYSTEM - CAB HARNESS (S/N 8250 and After) 3

5

4 2 34 33

32

30 31 1 6

11 7

8 9

11 13 8 22 21 20

(13) Places

27 28 29

36 37

11 17

22

9

18 19

16 15

36 37

23 24 25 26

SIDE VIEW OF STEERING WELDMENT

14 38 12 39 40 41 35 10 PS0791

7.3 3606 Origin 5/99

ELECTRICAL SYSTEM - CAB HARNESS (S/N 8250 and After) Item No.

Part Number

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

7133774 8270621 8305624 8307109 7130682 8223025 8220346 8310358 8580421 8223037 8223046 8223039 8220345 8223036 8310366 8467017 8310300 8223436 8223438 8229243 8229245 8229244 8225117 7133862 8310026 8305004 8303836 8307003 8305002 8305439 8307024 8270620 8406302 8305644 8223048 7134671 8582426 8501046 8223044 8223043 8223040

Qty. 1 1 2 2 1 1 1 8 8 1 3 1 1 1 2 1 1 1 1 13 1 2 8 1 4 4 4 4 4 1 1 1 1 1 1 2 2 1 1 1 1

Description Harness, Cab Alarm, Back-up Nut, Hex Lock Elastic 1/4-20 Washer, Flat 1/4” Sensor, Boom Switch, Service Brake Panel, Logic BHCS, #10-32 x 3/4” Nut, Well #10-32 Switch, Steer Select Bezel, Switch Switch, Auxiliary Detent (Optional) Panel, Display Switch, Park Brake Screw, Wood, Round Hd. #6 x 1/2” Hourmeter Washer, Machine Bushing .63 ID Switch, Ignition (Includes Item 18) Key, Ignition - Set of 2 Mini-Fuse, 7.5 Amp Mini-Fuse, 30 Amp Mini-Fuse, 15 Amp (Optional Cold Start Only) Relay, Sealed 12V - 40A Bracket, Relay (Cab S/N 301 and After) HHCS, 1/4-20 x 3/4” Nut, Hex 1/4” Screw, Slotted Pan Hd #10-24 x 5/8” Washer, Lock #10 Nut, Hex #10-24 Nut, Hex Jam M6-1 Cl4 Washer, Lock M6 Horn, Signal Clip, Tube Nut, Hex Lock 1/2-13 Switch, Attachment Tilt Mode Tab, Dual Locking Stud, Dual Locking Switch, Headlight/Worklight (Optional) Switch, Front Washer (Optional) Switch, Front Wiper (Optional) Switch, Skylight Wiper/Washer (Optional)

7.4 3606 Origin 4/02

ELECTRICAL SYSTEM - ENGINE HARNESS

17

23

24

20

22

21

18 19

22

23 21 17

26

20 19

18

15

25

16 16 15 14 14

Perkins

Cummins

11

3

10

9

12

8

13

7

6 1 3 4

2

5 PS0801

7.5 3606 Origin 4/02

ELECTRICAL SYSTEM - ENGINE HARNESS Item No.

Part Number

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

7130444 7132042 8305645 8406302 8305644 8307204 8305603 8270135 8270136 8310318 7129501 8270134 8270137 8223228 8223229 8223533 8223529 8305004 8307002 8305003 8310026 7138510 8277162 8305624 8223045 8035276 8036479 8035719

Qty. 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 2 1 2 1 1 2 1 1 1 1

Description Harness, Engine Conduit, 3/4” x 10” Long Nut, Hex Lock Elastic 3/8-16 Clip, Tube Nut, Hex Lock Elastic 1/2-13 Washer, Flat 3/8” Nut, Hex Lock 3/8-16 Cable, Battery Ground Cable, Battery - Positive w/Protective Cover HHCS, 3/8-16 x 9-1/2” Strip, Battery Hold Down Battery, 12 Volt Cable, Battery - Negative w/Protective Cover Switch, Transmission Temperature - 250° F. (121° C.) Switch, Engine Water Temperature Switch, Engine Oil Pressure (Cummins Only) Switch, Engine Oil Pressure (Perkins Only) Nut, Hex 1/4-20 Washer, Lock 1/4” Nut, Hex #10-32 HHCS, 1/4-20 x 3/4” Relay, Starter (S/N 10963 and Before) Relay, Starter (S/N 10964 and After) Nut, Hex Lock Elastic 1/4-20 Switch, Lube Reset Solenoid, Fuel Shut Off (Cummins Only) Switch, Cold Start Temp.

Solenoid, Electric Shut-Off

7.6 3606 Origin 4/02

ELECTRICAL SYSTEM - CLOSED CAB

8

14

5 3

16

13

CabDoor Opening (Ref.)

4

15

2 21 7 Window Motor 11 Light Package (A) 11 Light Package (B)

20 30

6

25

Blower Motor

7.5

10

20

7.5

7.5

7.5

8 Front Wiper 8 Skylight Wiper 8 Rear Wiper 8 Switch Lamps 1

9

9

Power Accessory

Power Window Motor

Starter (Ref.)

12

20 19 17 18

PS0960

7.7 3606 Origin 7/99

ELECTRICAL SYSTEM - CLOSED CAB Item No.

Part Number

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

7135694 8501046 8223044 8223043 8223040 8229247 8229245 8229243 8225117 7133732 8229246 8035456 8582008 8229244 8229247 8229245 6621412 8303620 8307110 8305645 7138250

Qty. 1 1 1 1 1 1 1 5 2 1 2 1 4 1 1 1 1 1 1 1 1

Description Harness, Closed Cab Switch, Headlight/Worklight Switch, Front Washer Switch, Front Wiper Switch, Skylight Wiper/Washer Mini-Fuse, 25 Amp Mini-Fuse, 30 Amp Mini-Fuse, 7.5 Amp Relay, 40 Amp Harness, Pigtail Heater Valve Mini-Fuse, 20 Amp Harness, LH Door Clip, Spare Fuse Mini-Fuse 15 Amp Mini-Fuse 25 Amp Mini-Fuse 30 Amp Terminal, Starter 90° HHCS, 3/8-16 x 1” Washer, Plain 3/8 SAE Light Nut, Hex Lock Elas 3/8-16 Jumper Wire, Washer Bottle

7.8 3606 Origin 7/99

LIGHTING SYSTEM (Optional) Steering Column

6

9

6

9

11

For Use In Booms W/O Weld Studs, Use Item 29 thru Wearpad to Mount Item 7- Apply Threadlocker-Item 32

25

23

30

18 29

1

14

24

22 8

32 10

28

24 Weld Studs

13

14

3

PH0940

24

25 7

17

12

25

15 30 14 4 26 27

24 25

PS0930

31

24

1 14 1

30

TO TURN SIGNAL SWITCH

14 2 TO HEADLIGHT SWITCH

19

TO FUSE BLOCK

20

TO CAB GRD.

TO REAR LIGHTS

25

TO DASH INPUTS TO SWITCH LAMP POWER

TO FRONT LIGHTS

TO TO LIGHT PACKAGE FLASHERS CONNECTOR TO SERVICE BRAKE

TO BOOM WORK LIGHTS FUSE BLOCK - REF. BACK-UP LIGHT DIODE STOP LIGHT DIODES

21 Frame Tie Down (S/N 8084 and After)

3

FLASHER DIODES

16 (S/N 9398 & Before)

ENGINE GROUND

STARTER POWER

7.9 3606 Origin 7/99

LIGHTING SYSTEM (Optional) Item No.

Part Number

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

7129722 7137411 7137374 7138369 8303735 8307112 7133242 7133312 8500009 8501046 8305604 7138367 8500036 8500060 8305645 8229245 8307110 7131961 8303632 8307207 8305643 8310387 8501045 8584001 8584018 7134671 8582426 7138493 8303620 7138368 8229246 8526036

Qty. 4 4 1 1 4 4 1 1 2 1 4 1 2 5 2 1 2 2 2 12 2 2 1 24 14 2 2 1 1 4 2 AR

Description Bracket, Light Mounting - Black Ground Wire Harness, Standard Light Package Flasher, 12V HHCS, 1/2-13 x 1” Washer, 1/2 SAE Light Bracket, Boom Light Cord, Boom Work Light Lamp, Red Stop/Signal - Rear Switch, Work Light Nut, Lock 1/2-13 Harness, Jumper Lamp, Amber Signal - Front Headlight Nut, Hex Lock 3/8-16 Mini-Fuse - 30 Amp (S/N 9398 & Before) Washer, Plain 3/8” SAE Narrow Spacer, Shifter HHCS, 5/8-11 x 2-1/2” Washer, 5/8 Heavy Nut, Hex Lock 5/8-11 SCHCS, #10-32 x 2-1/4” NF Shifter, Turn Signal Tie, Plastic Mount, Tie Tab, Dual Locking Stud, Dual Locking Jumper Clip (Attached to Worklight Switch - Item 10) HHCS, 3/8-16 x 1” Gr. 5 Conduit, 1/4” Dia. x 22” Lg. Mini-Fuse - 20 Amp Threadlocker 242 General Purpose (.02 fl.oz.)

7.10 3606 Origin 7/99

SECTION 8 – DECALS AND PAINT

DECALS AND PAINT (Early Production)

8 17

22 23 24

6 A

7 10

13

11

B

4 25 26 27 19 14

15

1

16

5

28 12 21 18

11

20

3

10

2

17

29 30 31

18

9

35

32 33 34

lK ca De

it

PF0790

PF0770 PF0780

PS0620

8.11 3606 Origin 7/98

DECALS AND PAINT (Early Production) Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Part Number

Qty.

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

7134483 4108981 4109021 4105262 4109371 4108841 4109151 4108991 4109041 4108851 4108861 4100181 4105171 4108302 4108802 4108812 4108962 4108951 4109051 4109091 4107901 4108181 8466310 8310347 8310348 7075611 8305647 8307113 4108201 8528074 8528080 8528105 8528071 8528101 8528106

1 2 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 2 2 1 1 1 1 2 2 1 1 5 1 1gal 1gal 1gal 1can 1can 1can

35

7133592

1

Description Booklet, Load Chart Decal, Fan Warning Decal, Battery Hazard Decal, Boom Angle Indicator Decal, Safety Instructions Decal, Boom Extend Stripes Decal, Maintain Proper Tire Pressure Decal, Electrocution Hazard Decal, Carrying Personnel Decal, SKY TRAK Decal, 3606 Decal, Hydraulic Oil Fill Decal, Diesel Fuel Fill Decal, Hydraulic Oil Level Decal, Lubrication Chart Decal, Maintenance Chart (Vehicles with Cummins Engine) Decal, Maintenance Chart (Vehicles with Perkins Engine) Decal, OmniQuip - 5" Dark Grey Decal, Millennia Series Decal, Operator’s Manual Location Decal, Low Engine Idle Decal, Made in USA Indicator, Frame Level SHCS, #4-40 x 7/8" Nut, Flat #4-40 Pointer, Boom Angle Indicator Nut, Hex Lock 7/16-14 Washer, Plain 7/16 Narrow Ring, Key Paint, Orange, Acrylic Enamel (Service Repaint) Paint, Black, Acrylic Enamel (Service Repaint) Paint, Dark Grey, Acrylic Enamel (Service Repaint) Paint, Orange, Acrylic Enamel (16oz spray touch-up) Paint, Black, Acrylic Enamel (16oz spray touch-up) Paint, Dark Grey, Acrylic Enamel (16oz spray touch-up)

KITS Kit, Decal Set - Domestic (Includes Items 2 thru 21)

8.12 3606 Rev 1/03

DECALS AND PAINT (Current Production)

7 16

21 22 23

5 A

6 9

12

10

B

4 24 25 26 18 13

14

1

15

27 11 20 17

10

19

3

9

2

16

28 29 30

17

8

34 31 32 33

it lK ca De

PF0790

PF0770 PF0780

PS0621

8.13 3606 Origin 7/98

DECALS AND PAINT (Current Production) Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Part Number

Qty.

16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

7134483 4108981 4109021 4105262 4108841 4109011 4108991 4109041 4108851 4108861 4100181 4105171 4108302 4108802 4108812 4108962 4108951 4109051 4109091 4107901 4108181 8466310 8310347 8310348 7075611 8305647 8307113 4108201 8528074 8528080 8528105 8528071 8528101 8528106

1 2 1 1 1 1 1 1 2 2 1 1 1 1 1 1 2 2 1 1 1 1 2 2 1 1 5 1 1gal 1gal 1gal 1can 1can 1can

34

7133792

1

Description Booklet, Load Chart Decal, Fan Warning Decal, Battery Hazard Decal, Boom Angle Indicator Decal, Boom Extend Stripes Decal, Tipover Hazard Decal, Electrocution Hazard Decal, Carrying Personnel Decal, SKY TRAK Decal, 3606 Decal, Hydraulic Oil Fill Decal, Diesel Fuel Fill Decal, Hydraulic Oil Level Decal, Lubrication Chart Decal, Maintenance Chart (Vehicles with Cummins Engine) Decal, Maintenance Chart (Vehicles with Perkins Engine) Decal, OmniQuip - 5" Dark Grey Decal, Millennia Series Decal, Operator’s Manual Location Decal, Low Engine Idle Decal, Made in USA Indicator, Frame Level SHCS, #4-40 x 7/8" Nut, Flat #4-40 Pointer, Boom Angle Indicator Nut, Hex Lock 7/16-14 Washer, Plain 7/16 Narrow Ring, Key Paint, Orange, Acrylic Enamel (Service Repaint) Paint, Black, Acrylic Enamel (Service Repaint) Paint, Dark Grey, Acrylic Enamel (Service Repaint) Paint, Orange, Acrylic Enamel (16oz spray touch-up) Paint, Black, Acrylic Enamel (16oz spray touch-up) Paint, Dark Grey, Acrylic Enamel (16oz spray touch-up)

KITS Kit, Decal Set - Domestic (Includes Items 2 thru 20)

8.14 3606 Rev 1/03

SECTION 9 – BOOM AND ATTACHMENTS

INNER BOOM

4 3

5 6

2 7 6

5

5 1 8 4

9 12

Apply Item 13 to All Wear Pad Mounting Capscrews and Torque to 31 ± 3 lb/ft. (42 ± 4 Nm)

9

10

14

13

10 PH0940

11

Front Of Vehicle

PS0631

9.1 3606

Rev. 4/02

INNER BOOM Item No.

Part Number

1 2 3 4 5 6 7 8 9 10 11 12 13 14

7120204 7126172 7126182 7120082 8307005 8303620 8303681 7120092 8642224 7095312 8520013 7095522 8526036 7132631

Qty. 1 2 2 4 20 12 8 4 2 2 2 1 AR 1

Description Boom, Inner Shim, Wear Pad .13 Thk. Shim, Wear Pad .07 Thk. Pad, Wear w/Inserts Washer, Lock 3/8” HHCS, 3/8-16 x 1” Gr.5 HHCS, 3/8-16 x 3/4” Gr.5 Pad, Wear w/Inserts Ring, Retaining, External 2” Bushing, Quick Attach Pivot Fitting, Lube, Self Tapping 1/8 NPT Pin, Attachment Tilt Cylinder Base Threadlocker 242 General Purpose (.02 fl. oz.)

Conduit, 3/4 Dia. x 13” Lg.

9.2 3606

Rev

4/02

INTERMEDIATE BOOM

2 3 4

8

7

5 6

9 10 8 11

1 5

12

14 13 6 5 15 5

16 2

Apply Item 17 to All Wear Pad Mounting Capscrews and Torque to 31 ± 3 lb/ft. (42 ± 4 Nm)

17

14

5 6 2

PH0940

16

Front Of Vehicle

15

PS0640

9.3 3606

Origin

7/98

INTERMEDIATE BOOM Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Part Number 7120923 7120082 7126182 7126172 8307005 8303620 8303713 8307007 7121461 8303625 7121511 7120092 7120182 8303681 7121622 7121842 8526036

Qty. 1 10 2 2 32 16 4 6 2 2 2 4 2 16 6 6 AR

Description Boom, Intermediate Pad, Wear w/Inserts Shim, Wear Pad .07 Thk. Shim, Wear Pad .13 Thk. Washer, Lock 3/8” HHCS, 3/8-16 x 1” Gr.5 HHCS, 1/2-13 x 2-1/4” Gr.5 Washer, Lock 1/2” Clamp, Trunnion, Extend Cylinder HHCS, 1/2-13 x 1-1/4” Retainer, Wear Pad Pad, Wear w/Inserts Pad, Wear HHCS, 3/8-16 x 3/4” Gr.5 Shim, Wear Pad .13 Thk. Shim, Wear Pad .07 Thk. Threadlocker 242 General Purpose (.02 fl. oz.)

9.4 3606

Origin

7/98

3606

Rev. 7/98

OUTER BOOM

Orient Fracture In Bearing Race at Clock Position Shown 11

12

Torque to 295 lb/ft.

(400 Nm)

1 2

10 9

3

3

Slave Cylinder

4

8 7

6

5

4

5

6 7

2

8

9 6 4 11

9

12

1

10 4

4 10

4 14 13 Torque to 295 lb/ft.

(400 Nm)

25 19 15

20 21 22 24

16 19 19 23 22 21

Apply Item 26 to All Wear Pad Mounting Capscrews and Torque to 31 ± 3 lb/ft. (42 ± 4 Nm)

17

18

26 PH0940

20

Front Of Vehicle

PS0651

9.5 3606

Rev

7/98

OUTER BOOM Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

Part Number 7121173 7120592 8303794 8307703 8310269 5713331 7121183 7120602 8642234 8310067 8305643 8050001 8303660 8520013 8305644 7120662 8303782 8303681 8307005 7121622 7121842 7120082 8303622 7121632 8303620 8526036

Qty. 1 1 2 12 1 4 1 1 2 4 1 2 2 2 1 1 1 8 18 6 6 8 6 2 4 AR

Description Boom, Outer Pin, Boom Pivot HHCS, 3/4-10 x 3-1/2” Gr.8 Washer, Hardened 3/4” HHCS, 5/8-11 x 6-1/2” Gr.5 Washer, Shim 19mm ID x 32mm OD x 1,22mm Bracket Assembly, Cylinder Mount Pin, Extend Cylinder Rod Ring, Retaining, External 1-3/4” Nut, Hex Lock Elastic 3/4-10 Nut, Hex Lock Elastic 5/8-11 Bearing, Self Align HHCS, 3/4-10 x 2-1/2” Gr.8 Fitting, Lube, Self Tapping 1/8 NPT Nut, Hex Lock 1/2-13 Pin, 2” Dia. HHCS, 1/2-13 x 4” HHCS, 3/8-16 x 3/4” Gr.5 Washer, Lock 3/8” Shim, Wear Pad .13 Thk. Shim, Wear Pad .07 Thk. Pad, Wear w/Inserts HHCS, 3/8-16 x 2” Gr.5 Spacer, Wear Pad HHCS, 3/8-16 x 1” Gr.5 Threadlocker 242 General Purpose (.02 fl. oz.)

9.6 3606

Origin

7/98

BOOM EXTEND CHAIN

Outer Boom For Reference Only

1

2

3 4

5 6

22

7

11 10

17

Extend Cylinder For Reference Only

21 20 13

8

19 2

11 18 17

9

12 14

10 15 13

16

12

Inner Boom For Reference Only

Apply Item 23 to All Wear Pad Mounting Capscrews and Torque to 31± 3 lb/ft. (42 ± 4 Nm)

23 PH0940

Front Of Vehicle PS0661

9.7 3606

Rev

7/98

BOOM EXTEND CHAIN Item No.

Part Number

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

8303771 8307005 7121851 7120471 8310355 8310061 7131731 8302418 7120232 8127012 7121501 8310284 8065062 7120512 7120092 8303735 8307007 7120672 8303620 7121243 8303625 7120502 8526036

Qty. 2 8 1 2 1 1 1 1 1 1 2 2 2 1 2 1 5 1 6 1 4 1 AR

Description HHCS, 3/8-16 x 2-1/4” Gr.5 Washer, Lock 3/8” Plate, Cover Guide, Half, Extend Chain Adjustment Rod Nut, Hex Lock Elastic 1-14 NC Washer, Flat 1” Narrow Pin, Clevis, Extend Chain Anchor Pin, Cotter 3/16 x 1-1/2” Clevis, Extend Chain Anchor Chain, Extend, Leaf 8x8 Lacing Pin, Extend Chain Clevis w/Cotter Pins Washer, Thrust Pack Bushing, Chain Sheave Sheave, Extend Chain Pad, Wear w/Inserts HHCS, 1/2-13 x 3/4” Gr.5 Washer, Lock 1/2” Pin, Extend Chain Sheave HHCS, 3/8-16 x 1” Gr.5 Bracket, Extend Cylinder HHCS, 1/2-13 x 1-1/4” Rod, Clevis, Extend Chain Threadlocker 242 General Purpose (.02 fl. oz.)

9.8 3606

Rev

7/98

BOOM RETRACT CHAIN

14

Intermediate Boom For Reference Only

15 14

4 10

13

8

Inner Boom For Reference Only

6 9 Outer Boom For Reference Only

8

4

12 11

4 5

7 6 5 4 3

2

Front Of Vehicle

1

PS0680

9.9 3606

Origin

7/98

BOOM RETRACT CHAIN Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Part Number 8305646 8307104 7119362 8642237 8124126 8127013 8305645 7121531 7119372 8310019 8303624 8307007 7110642 8065061 7110582

Qty. 1 1 1 4 2 1 2 2 1 2 1 1 1 2 1

Description Nut, Hex Lock Elastic 3/4-16 NF Washer, Flat 3/4” Narrow Clevis, Retract Chain E-Ring, Retaining Pin, Retract Chain Clevis Chain, Retract, Leaf 6x6 Lacing Nut, Hex Lock Elastic 3/8-16 Link, Retract Chain Anchor Clevis, Retract Chain Bolt, Shoulder, Hex Socket Hd. 1/2 x 1-1/2 x 3/8-16 HHCS, 1/2-13 x 1” Gr.5 Washer, Lock 1/2” Pin, Retract Chain Sheave Bushing, Retract Chain Sheave Sheave, Retract Chain

9.10 3606

Origin

7/98

QUICK ATTACH

1 18

9

13

12

11

14

2

16

10

15

17

9 3

19

7 4

5

6

8

21 22

20 PS0610

9.11 3606

Origin

7/98

QUICK ATTACH Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

Part Number 7121412 8303638 8307104 7121422 7085571 7085552 8305619 7120983 8307918 8310093 8303772 8303666 8307904 8305643 8305644 7083992 8520013 7095352 7118892 8310266 8310276 7118882

Qty. 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1

Description Quick Attach Assembly (Includes Items 2 thru 8) HHCS, 3/4-10 x 2-3/4” Gr.5 Washer, Flat SAE 3/4” Latch, Quick Attach Spacer, Quick Attach Spring, Torsion Nut, Hex Lock Elastic 3/4-10 Quick Attach Washer, Shim 2.00 x .134 x 3.50 Washer, Shim 2.01 x .075 x 3.50 HHCS, 1/2-13 x 5” Gr.5 HHCS, 5/8-11 x 5” Gr.5 Washer, Shim 2.00 x .048 x 3.50 Nut, Hex Lock Elastic 5/8-11 Nut, Hex Lock Elastic 1/2-13 Pin, Rod End, Attachment Tilt Cylinder Fitting, Lube, Self Tapping 1/8 NPT Pin, Carriage Pivot Pin, Lock (Includes Items 20 thru 22) Bolt, Eye w/Nut Washer Pin

9.12 3606

Origin

7/98

48” CARRIAGE

2

1

3 4

2 3 4 6

7 8

5 9

10

PA0744

9.13 3606

Origin

7/98

48” CARRIAGE Item No. 1 2 3 4 5 6 7 8 9 10

Part Number 7083054 8303634 7086471 8305643 7118892 7118882 8310276 8310266 7128772 7097523 7097533 7085073

Qty. 1 2 2 2 1 1 1 1 1 2 2 6

Description Carriage, 48” HHCS, 5/8-11 x 4” Collar Nut, Hex Lock 5/8-11 Pin, Lock (Includes Items 6 thru 8) Pin Washer Bolt, Eye w/Nut Shaft, 48” Fork, Pallet 48” x 4” x 2” (4,000 lb Rating) Fork, Lumber (Not Shown) Fork, Block (Not Shown)

9.14 3606

Origin

7/98

60” CARRIAGE (Optional)

1

2 3 4

2 3 4 6 7 8 9

5

10

PA0744

9.15 3606

Origin

7/98

60” CARRIAGE (Optional) Item No. 1 2 3 4 5 6 7 8 9 10

Part Number 7086304 8303634 7086471 8305643 7118892 7118882 8310276 8310266 7128792 7097523 7097533 7085073

Qty. 1 2 2 2 1 1 1 1 1 2 2 6

Description Carriage, 60” HHCS, 5/8-11 x 4” Collar Nut, Hex Lock 5/8-11 Pin, Lock (Includes Items 6 thru 8) Pin Washer Bolt, Eye w/Nut Shaft, 60” Fork, Pallet 48” x 4” x 2” (4,000 lb Rating) Fork, Lumber (Not Shown) Fork, Block (Not Shown)

9.16 3606

Origin

7/98

72” CARRIAGE (Optional)

2

1

3 4

2 3 4 6

7 8

5 9

10

PA0744

9.17 3606

Origin

7/98

72” CARRIAGE (Optional) Item No. 1 2 3 4 5 6 7 8 9 10

Part Number 7090814 8303634 7086471 8305643 7118892 7118882 8310276 8310266 7128802 7097523 7097533 7085073

Qty. 1 2 2 2 1 1 1 1 1 2 2 6

Description Carriage, 72” HHCS, 5/8-11 x 4” Collar Nut, Hex Lock 5/8-11 Pin, Lock (Includes Items 6 thru 8) Pin Washer Bolt, Eye w/Nut Shaft, 72” Fork, Pallet 48” x 4” x 2” (4,000 lb Rating) Fork, Lumber (Not Shown) Fork, Block (Not Shown)

9.18 3606

Origin

7/98

SWING CARRIAGE (Optional) 16 17

24 18 19 20 21

23 12

LH Cylinder

X E

40

R

27

RH Cylinder

27

38

38

28

37

39 R

14

13

37

E X

2

42

29

3

12 5

See “Swing Carriage Cylinder”

35

33

8 4

9

33

6

32

33

41 42

32

31

25

22 1

32

11

8

9

9 10

15 7

8

25 36

8 10

Attach to Port “R” RH Cylinder

9

12 26 Attach to Port “R” LH Cylinder

4

12 33

30 31 32

34

PH0560

9.19 3606

Origin

7/98

SWING CARRIAGE (Optional) Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

35 36 37 38 39 40 41 42

Part Number

Qty.

7111994 7110694 6608621 8303715 7110702 7110494 7110712 7110722 8307918 8065062 8307904 8310161 8760113 8584001 6604662 8310160 8430006 8640029 8430005

1 1 1 3 2 1 1 2 AR 4 AR AR 4 4 2 AR 1 1 1

8640029 8640028 8640032 7062922 8420053 8420055 8642207 6611752 8760313 8760311 8769132 7128782 7128802 7086471 8303634 8305643 7097523 7097533 7085073 4107692 4107702 8760409 8760475 8770012 8770016 4107712 8580315

1 1 1 1 1 1 4 2 2 1 2 1 1 2 5 5 2 2 6 2 1 2 2 1 1 1 2

Description Carriage, 52” Carriage, 72” Cover, Clamp HHCS, 5/16-18 x 1-1/2” Pin, Carriage Pivot Base, Pivot Pin, Cylinder Pivot (Rod End) Pin, Cylinder Pivot (Base End) Shim, 2” I.D. x 10 Ga. Bearing, Self Lube Shim, 2” I.D. x 18 Ga. Shim, 1-1/2” I.D. x 10 Ga. Connector, Straight, SAE 4 - male JIC 37° x male str. thd. o-ring Tie Wrap Hose Assembly Shim, 1-1/2” I.D. x 18 Ga. Quick Disconnect, Male, SAE 8-8ORB - female internal (Includes Item 17) Seal, Nose (Not Shown) Quick Disconnect, Female, SAE 8-8ORB - female internal (Includes Items 19, thru 21) Seal, Nose (Not Shown) Seal, Large, Coupler Body (Not Shown) Back-up Ring for Large Seal (Not Shown) Bearing, Thrust Cap, Dust Plug, Dust Ring, Retaining Hose Assembly Elbow, 90° SAE 6-8 - male JIC 37° x male str. thd. o-ring Elbow, 90° SAE 6 - male JIC 37° x male str. thd. o-ring Clamp, Half Shaft, Fork Pivot 52” Shaft, Fork Pivot 72” Hub, Lock HHCS, 5/8-11 x 4” Nut, Hex Lock 5/8-11 Fork, Pallet 48” x 4” x 2” (4,000 lb Rating) Fork, Lumber (Not Shown) Fork, Blocking (Not Shown) Chart, Capacity Decal, Danger - Tip Over Hazard Nut, SAE 6 - JIC 37° Reducer, Tube End, SAE 6-4 - JIC 37° Elbow, 90° SAE 6-4 - male JIC 37° x male str. thd. o-ring Reducer, SAE 4-6 - male str. thd. o-ring x female internal o-ring boss Decal, Danger - No Truss Boom Plug, Trim 2-1/2” Dia.

9.20 3606

Origin

7/98

SIDE TILT CARRIAGE (Optional)

24

18 19 20 21

25

15

16 17

23 15

37

14 13

14 1

26 See “Side Tilt Carriage Cylinder”

33

8

9

11

10 28

7

31 11

27

11 8 12

32

29

6

35 3 2 36

22

5

30 38

4

33 31 32 34

PA1592

9.21 3606

Origin

7/98

SIDE TILT CARRIAGE (Optional) Item No. 1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

31 32 33 34

35 36 37 38

Part Number 7117244 7117254 7117264 7065482 8303739 8305626 7117204 7077501 7077511 7077481 8065634 8642001 8642235 8760117 8584001 2711992 8760110 8430006 8640029 8430005 8640029 8640028 8640032 8541433 8420053 8420055 7125741 7085411 7085501 8303770 8305645 7128772 7128792 7128802 7086471 8303634 8305643 7097523 7097533 7085073 8307203 7070191 4108232 7119341

Qty.

Description

1 1 1 2 2 2 1 1 1 2 1 1 4 2 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 6 2 AR 1 1

Carriage, Side Tilt, 48” Carriage, Side Tilt, 60” Carriage, Side Tilt, 72” Pad, Wear HHCS, 5/16-18 x 1-1/4” Nut, Hex Lock 5/16-18 Base, Pivot Pin, Cyl. Base Pin, Cyl. Rod Spacer Bushing, Self Align Ring, Snap Ring, Snap Connector, Straight SAE 6-6P - male JIC 37° x male str. thd. o-ring Tie Wrap Hose Assembly Connector, Straight, SAE 6-8 - male JIC 37° x male str. thd. o-ring Quick Disconnect, Male, SAE 8-8ORB - female internal (Includes Item 17) Seal, Nose (Not Shown) Quick Disconnect, Female, SAE 8-8ORB - female internal (Includes Items 19 thru 21) Seal, Nose (Not Shown) Seal, Large, Coupler Body (Not Shown) Back-up Ring for Large Seal (Not Shown) Plug, Pipe Hex Skt 1/8” NPT Cap, Dust Plug, Dust Molding Pin, Pivot Collar, Pin Locking HHCS, 3/8-16 x 2-3/4” Locknut, 3/8-16 ESNA Shaft, Fork Pivot 48” Shaft, Fork Pivot 60” Shaft, Fork Pivot 72” Hub, Lock HHCS, 5/8-11 x 4” Nut, Hex Lock 5/8-11 Fork, Pallet 48” x 4” x 2” (4,000 lb Rating) Fork, Lumber (Not Shown) Fork, Blocking (Not Shown) Washer, Flat Heavy Shim Decal, Capacity Chart Plate, Capacity

9.22 3606

Origin

7/98

12 FT. TRUSS BOOM (Optional)

6 8

1

7 Torque to 85 lb/ft.

(115 Nm)

5 9 3

2

4

PG0980

9.23 3606

Origin

7/98

12 FT. TRUSS BOOM (Optional) Item No. 1 2 3 4 5 6 7 8 9

Part Number 7113024 8382017 8310195 8307112 8305644 4107182 4107822 4107832 4107812

Qty. 1 1 4 4 4 2 2 2 1

Description 12 ft. Truss Boom (Includes Items 2 thru 9) Hook, Pintle HHCS, 1/2-13 x 1-3/4” Washer, Flat SAE 1/2” Nut, Hex Lock Elastic 1/2-13 Decal, Name Decal, Swinging Load Decal, Length/Capacity Chart, Capacity

9.24 3606

Origin

7/98

UTILITY BUCKET (Optional)

1

2

PA0782

9.25 3606

Origin

7/98

UTILITY BUCKET (Optional) Item No. 1 2

Part Number 7110744 4106561

Qty. 1 1

Description Bucket, Utility, 1-1/4 cu. yd. (Includes Item 2) Plate, Capacity

9.26 3606

Origin

7/98

SHEET MATERIAL HANDLER (Optional)

3

4 8

4 5 6

3 4 5

1

10 5

6

7

9

4 8

2 7 9

10 5 PK0041

9.27 3606

Origin

7/98

SHEET MATERIAL HANDLER (Optional) Item No. 1 2 3 4 5 6 7 8 9 10

Part Number 7112533 7112523 7112642 8303626 8307007 8305012 8301456 7114941 8305644 8307112

Qty. 1 1 2 6 6 4 2 2 2 2

Description Support, Fork, RH Support, Fork, LH Extension, Backrest, Top HHCS, 1/2-13 x 1-1/2” Washer, Lock 1/2” Nut, Hex 1/2-13 Pin, Hitch Bar, Lock Nut, Hex Lock Elastic 1/2-13 Washer, Flat 1/2” LT

9.28 3606

Origin

7/98

9.29

SECTION 1 RECOMMENDED SPARE PARTS RECOMMENDED SPARE PARTS The following list will service fleets of machines (built to current production per date on the front cover) with repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

Part Number

8050001 8342808 8342807 8342416 8866529 8866514 8160073 8340034 8700116 8223029 8035106 8035133 8035135 8035136 8035137 8033561 8035138 8035157 8035156 8035153 8035154 8035253 8035217 8035224 8035225 8035190 8034965 8032509 8035004 8035080 8035085 8320262 8277143 8035100 7126693 7126703 8035098 8035099 8320270 8322036 8035292 8274022 8035097 8320242

8990417

Description

Bearing, Self Align Keys Latch w/Key Latch, Adjustable Trigger Mirror, Rear View Mirror, Rear View Cable, Throttl Rod End Spring, Extension Switch, Transmission Shift Control Cross & Bearing Assembly Washer, Belleville Bushing Bushing Seal, Oil Breather, Air Bearing, Spherical King Pin, Upper Grease Nipple Bushing Seal, Oil Kit, Oil Seal Wheel Stud Wheel Stud Washer Wheel Nut Spider Assembly Dipstick - Transmission Breather, Air Filter, Transmission Coil, Solenoid Cartridge, Valve Filter, Engine Oil (Cummins Only) Starter Relay Fan Belt (Cummins Only) Lower Radiator Hose (Cummins Only) Upper Radiator Hose (Cummins Only) Primary Air Filter Safety Air Filter Fuel Filter (Cummins Only) Fuel Cap Keys - Fuel Cap Fuel Strainer Filter, Engine Oil (Perkins Turbo Only) Filter, Engine Oil ( Perkins Natural Only)

6036

Qty./Machine 4 6 3 2 2 2 2 2 1 1 2 2 2 2 2 2 2 1 5 2 2 2 5 10 10 2 1 1 6 1 1 4 1 1 1 1 2 1 6 1 10 6 6 6

1-1

RECOMMENDED SPARE PARTS The following list will service fleets of machines (built to current production per date on the front cover) with repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

Part Number

8035095 7119623 7119613 8180311 8034092 8035104 8035093 8035103 8035102 8032997 8032996 8035285 8035283 8035284 8035332 8035326 8035326 8035327 8035312 8035313 8065640 8035319 8035320 8033789 8205661 8320265 8322034 8223227 8223526 8035384 8035383 8270621 7130682 8223025 8223036 8223436 8223438 8229233 8229238 8229237 8035276 7131183 8466310 7126172

1-2

Description

Fan Belt Set Of 2 ( Perkins Only) Upper Radiator Hose (Perkins Only) Lower Radiator Hose (Perkins Only) Radiator Cap Fuel Filter (Perkins Only) Coil, w/Female Pins Seal Kit w/Thrust Plate Coil w/Male Pins Seal Kit, Solenoid Solenoid, Valve Solenoid, Valve Solenoid, Valve Solenoid, Valve Solenoid, Valve Seal Kit Seal Kit Seal Kit Seal Kit Seal Kit Seal Kit Bearing, Self Aligning Seal Kit Seal Kit Seal Kit Seal Kit Filter, Hydraulic.

Breather, Air Switch, Temperature - Hydraulic Oil Switch, Oil Pressure - Hydraulic Seal Kit Seal Kit Backup Alarm Boom Sensor Service Brake Switch Park Brake Switch Ignition Switch W/keys Keys, Ignition 7.5 Amp Fuse 40 Amp Fuse 15 Amp Fuse (Perkins Cold Start Only) Fuel Shut Off Solenoid (Cummins Only) Load Chart Indicator, Level Shim

6036

Qty./Machine 1 1 1 1 6 2 1 2 1 1 1 1 2 2 2 1 2 2 2 2 1 1 2 1 1 4 1 1 1 1 1 1 2 1 1 2 6 5 5 2 1 2 2 AR

8990417

RECOMMENDED SPARE PARTS The following list will service fleets of machines (built to current production per date on the front cover) with repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

Part Number

7126182 7120082 7120092 7095312 7120182 7118892

8990417

Description

Shim Wear Pad Wear Pad Bushing Wear Pad Lock Pin

Qty./Machine AR 22 8 2 2 1

6036

1-3

RECOMMENDED SPARE PARTS The following list will service fleets of machines (built to current production per date on the front cover) with repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

Part Number

1-4

Description

6036

Qty./Machine

8990417

PART NUMBER INDEX

PART NUMBER INDEX Part Number

Page

2711613 ...................... 6.20 2711992 ...................... 9.22 2713363 ...................... 6.18 2714503 ........................ 6.8 2714943 ...................... 5.10 2715042 ........................ 5.6 2715052 ........................ 5.6 2715062 ........................ 5.6 2715072 ........................ 5.6 2715082 ........................ 4.2 2715092 ...................... 5.24 2715102 ........................ 5.4 2715112 ........................ 5.2 2715122 ........................ 5.2 2715132 ........................ 5.8 2715142 ........................ 5.2 2715152 ........................ 5.2 2715162 ........................ 5.2 2715172 ........................ 5.2 2715192 ...................... 5.14 2715202 ...................... 5.14 2715212 ...................... 5.14 2715222 ........................ 5.8 2715232 ........................ 5.2 2715242 ........................ 5.2 2715252 ........................ 5.2 2715262 ...................... 5.14 2715272 ...................... 5.26 2715282 ........................ 5.2 2715292 ........................ 5.8 2715302 ...................... 5.26 2715312 ...................... 5.26 2715322 ...................... 5.16 2715342 ...................... 5.14 2715352 ...................... 5.16 2715362 ...................... 5.20 5.22 2715372 ........................ 5.8 2715382 ...................... 5.16 2715392 ...................... 5.14 2715402 ...................... 5.14 2715412 ........................ 5.2 2715422 ...................... 5.20 2715432 ...................... 5.22 2715442 ...................... 5.14 2715452 ...................... 5.14 2715462 ........................ 5.2 5.4 2715472 ........................ 5.4 2715482 ........................ 5.4 2715502 ........................ 5.4 2715512 ........................ 5.4 2715722 ...................... 6.12 2715742 ...................... 5.10 5.12 2715752 ...................... 5.10 5.12 2715762 ...................... 5.10

Part Number

Page

5.12 2715772 ...................... 5.10 5.12 2715782 ...................... 5.10 5.12 2716012 ...................... 5.18 2716022 ...................... 5.18 2716032 ...................... 5.24 2716042 ...................... 5.18 2716052 ...................... 5.18 2716062 ...................... 5.18 2716072 ...................... 5.18 2716082 ...................... 5.24 2716212 ...................... 5.24 2716222 ...................... 5.24 2716232 ...................... 5.24 2716242 ...................... 5.24 2716253 ...................... 6.16 2716517 ........................ 5.4 2716547 ........................ 5.4 2716562 ...................... 6.14 4100181 ...................... 1.12 1.14 4105171 ...................... 1.12 1.14 4105262 ...................... 1.12 1.14 4106561 ...................... 9.26 4107182 ...................... 9.24 4107692 ...................... 9.20 4107702 ...................... 9.20 4107712 ...................... 9.20 4107812 ...................... 9.24 4107822 ...................... 9.24 4107832 ...................... 9.24 4107901 ...................... 1.12 1.14 4108181 ...................... 1.12 1.14 4108201 ...................... 1.12 1.14 4108232 ...................... 9.22 4108302 ...................... 1.12 1.14 4108802 ...................... 1.12 1.14 4108812 ...................... 1.12 1.14 4108841 ...................... 1.12 1.14 4108851 ...................... 1.12 1.14 4108861 ...................... 1.12 1.14 4108951 ...................... 1.12 1.14 4108962 ...................... 1.12 1.14 4108981 ........................ 4.6

Part Number

Page

4.16 1.12 1.14 4108991 ...................... 1.12 1.14 4109011 ...................... 1.14 4109021 ...................... 1.12 1.14 4109041 ...................... 1.12 1.14 4109051 ...................... 1.12 1.14 4109091 ...................... 1.12 1.14 4109151 ...................... 1.12 4109371 ...................... 1.12 5713331 ........................ 9.6 5724302 ........................ 1.2 5724742 ...................... 4.12 4.22 5752022 ........................ 1.2 6604662 ...................... 9.20 6608621 ...................... 9.20 6611752 ...................... 9.20 6620002 ........................ 1.4 70020428 ....................6.18 7054902 ........................ 5.4 7057141 ........................ 2.2 2.4 2.6 2.8 2.24 4.6 4.16 7062922 ...................... 9.20 7065482 ...................... 9.22 7070191 ...................... 9.22 7075611 ...................... 1.12 1.14 7077481 ...................... 9.22 7077501 ...................... 9.22 7077511 ...................... 9.22 7083054 ...................... 9.14 7083992 ...................... 9.12 7085073 ...................... 9.14 9.16 9.18 9.20 9.22 7085411 ...................... 9.22 7085422 ........................ 4.6 4.16 7085501 ...................... 9.22 7085552 ...................... 9.12 7085571 ...................... 9.12 7086304 ...................... 9.16 7086471 ...................... 9.14 9.16 9.18 9.20

Part Number

Page

9.22 7088341.........................1.2 7089722.......................6.12 7090814.......................9.18 7094552.......................6.22 7094562.......................6.22 7095312.........................9.2 7095352.......................9.12 7095522.........................9.2 7096491.........................2.6 2.8 7097523.......................9.14 9.16 9.18 9.20 9.22 7097533.......................9.14 9.16 9.18 9.20 9.22 7110494.......................9.20 7110582.......................9.10 7110642.......................9.10 7110694.......................9.20 7110702.......................9.20 7110712.......................9.20 7110722.......................9.20 7110744.......................9.26 7111994.......................9.20 7112523.......................9.28 7112533.......................9.28 7112642.......................9.28 7113024.......................9.24 7114941.......................9.28 7116691.......................5.16 7117204.......................9.22 7117244.......................9.22 7117254.......................9.22 7117264.......................9.22 7118882.......................9.12 9.14 9.16 9.18 7118892.......................9.12 9.14 9.16 9.18 7119341.......................9.22 7119362.......................9.10 7119372.......................9.10 7119613.......................4.16 7119744.......................4.16 5.22 7120082.........................9.2 9.4 9.6 7120092.........................9.2 9.4 9.8

Index 1 3606 Origin 7/98

PART NUMBER INDEX Part Number

Page

7120182 ........................ 9.4 7120204 ........................ 9.2 7120232 ........................ 9.8 7120471 ........................ 9.8 7120502 ........................ 9.8 7120512 ........................ 9.8 7120592 ........................ 9.6 7120602 ........................ 9.6 7120613 ...................... 4.12 4.22 7120662 ........................ 1.2 9.6 7120672 ........................ 9.8 7120923 ........................ 9.4 7120983 ...................... 9.12 7121173 ........................ 9.6 7121183 ........................ 9.6 7121243 ........................ 9.8 7121402 ...................... 4.20 7121412 ...................... 9.12 7121422 ...................... 9.12 7121461 ........................ 9.4 7121501 ........................ 9.8 7121511 ........................ 9.4 7121523 ...................... 2.20 7121531 ...................... 9.10 7121543 ........................ 2.6 7121622 ........................ 9.4 9.6 7121632 ........................ 9.6 7121842 ........................ 9.4 9.6 7121851 ........................ 9.8 7121951 ........................ 4.2 4.4 4.14 7124471 ........................ 1.2 7124531 ........................ 2.4 7125731 ........................ 1.4 7125741 ...................... 9.22 7125861 ........................ 1.2 7125932 ........................ 5.2 7125942 ...................... 4.20 7126172 ........................ 9.2 9.4 7126182 ........................ 9.2 9.4 7126514 ........................ 4.6 5.20 7126693 ........................ 4.6 7126703 ........................ 4.6 7126833 ...................... 4.10 7127091 ...................... 2.12 7127102 ...................... 2.12 7127214 ........................ 1.2 7127394 ........................ 1.2 6.22 7127462 ........................ 4.2 4.4

Part Number

Page

7127492 ........................ 4.2 4.4 7127552 ........................ 4.2 4.4 7127562 ........................ 4.2 4.4 7127742 ...................... 4.10 7127752 ...................... 4.14 7127762 ...................... 4.14 7127772 ...................... 4.14 7127782 ...................... 4.14 7127881 ...................... 4.22 7127934 ........................ 1.2 7128072 ........................ 4.8 4.18 7128092 ........................ 4.8 7128102 ........................ 4.8 7128252 ...................... 2.14 7128263 ...................... 3.52 7128272 ...................... 3.52 7128282 ...................... 3.52 7128332 ...................... 4.18 7128342 ...................... 4.18 7128403 ...................... 2.16 7128592 ........................ 4.2 7128602 ...................... 4.12 4.22 7128772 ...................... 9.14 9.22 7128782 ...................... 9.20 7128792 ...................... 9.16 9.22 7128802 ...................... 9.18 9.20 9.22 7128932 ........................ 3.4 7128942 ........................ 3.6 7128952 ........................ 3.2 7128964 ...................... 5.16 7128994 ...................... 6.22 7129101 ...................... 4.12 4.22 7129111 ...................... 4.12 4.22 7129121 ...................... 4.12 4.22 7129133 ...................... 4.12 4.22 7129362 ........................ 1.2 7129441 ........................ 2.2 2.24 7129501 ........................ 7.6 7129521 ...................... 2.16 7129572 ........................ 5.2 7129582 ........................ 5.2 5.14 7129612 ........................ 1.4 7129622 ........................ 1.4 7129653 ........................ 1.4

Part Number

Page

7129663 ........................ 1.4 7129681 ...................... 4.22 7129691 ...................... 4.22 7129912 ........................ 1.4 7129922 ........................ 1.4 7129973 ........................ 4.6 4.16 7130042 ........................ 4.6 4.16 7130052 ........................ 4.6 4.16 7130072 ........................ 1.4 7130121 ...................... 4.20 7130131 ........................ 4.6 4.16 4.20 7130173 ........................ 1.4 7130322 ........................ 1.2 7130412 ........................ 2.6 2.8 7130422 ........................ 4.6 4.16 7130444 ........................ 7.6 7130532 ........................ 4.6 4.16 7130633 ........................ 2.2 7130643 ........................ 2.2 2.24 7130653 ........................ 2.2 2.24 7130663 ........................ 2.2 2.24 7130682 ........................ 7.2 7.4 7130724 ........................ 2.4 7130734 ........................ 2.4 7130744 ........................ 2.4 7130753 ...................... 2.20 7130763 ...................... 2.20 7130773 ........................ 2.4 7130814 ........................ 1.4 7130862 ........................ 2.4 7131003 ........................ 2.4 7131253 ........................ 4.6 4.16 7131412 ........................ 2.2 2.24 7131443 ........................ 4.6 4.16 7131493 ........................ 2.2 7131592 ...................... 4.14 7131652 ........................ 1.4 7131731 ........................ 9.8 7131753 ........................ 4.2 4.4 7131782 ........................ 1.4 7131952 ........................ 4.6 4.16 7131961 ...................... 2.20

Part Number

Page

7131992.......................4.12 4.22 7132002.........................4.6 4.16 7132012.........................4.6 4.16 7132022.......................4.10 4.20 7132042.........................7.6 7132111.......................4.12 4.22 7132121.......................4.12 7132131.......................4.12 7132141.........................4.2 4.4 4.14 7132302.........................5.8 7132312.........................5.8 7132342.......................5.24 7132402.........................5.8 7132592.........................1.2 7132631.........................9.2 7132661.......................4.22 7132671.......................4.22 7132712.......................4.20 7132722.......................4.18 7132732.......................4.18 7132751.........................2.4 7132762.......................5.16 7132844.........................1.4 7133051.......................5.18 7133383.......................4.16 7133592.......................1.12 7133774.........................7.2 7.4 7133783.........................7.2 7133792.......................1.14 7133862.........................7.4 7133932.......................2.18 7133942.......................2.18 5.26 7134052.......................5.24 7134062.........................5.8 7134072.........................5.8 7134082.......................5.24 7134092.......................5.24 7134102.......................5.24 7134122.........................1.4 7134132.........................1.4 7134142.........................1.4 7134453.......................2.24 7134483.......................1.12 1.14 7134593.......................5.10 5.12 7134671.........................7.4 7136342.......................2.24 7137104.......................5.18 7137152.........................2.2

Index 2 3606 Origin 7/98

PART NUMBER INDEX Part Number

Page

7137733 ...................... 2.24 7138234 ...................... 2.24 7138285 ...................... 4.22 7138286 ...................... 4.22 7138288 ...................... 4.12 7138298 ...................... 4.12 7138510 ........................ 7.6 7138736 ...................... 4.12 4.22 8030464 ...................... 3.30 8030470 ...................... 3.30 8032398 ...................... 4.10 4.20 8032508 ...................... 3.36 8032509 ...................... 3.36 8032528 ...................... 3.36 8032599 ...................... 3.38 8032600 ...................... 3.38 8032602 ...................... 3.38 8032989 ........................ 6.4 8032990 ........................ 6.4 8032991 ........................ 6.4 8032992 ........................ 6.4 8032993 ........................ 6.4 8032994 ........................ 6.4 8032995 ........................ 6.4 8032996 ........................ 6.4 8032997 ........................ 6.4 8033058 ...................... 2.22 8033072 ...................... 2.22 8033178 ...................... 2.12 2.14 8033510 ...................... 3.16 3.18 8033536 ...................... 3.22 8033537 ...................... 3.22 8033540 ...................... 3.22 8033541 ...................... 3.22 8033544 ...................... 3.20 3.34 8033557 ...................... 3.30 8033561 ...................... 3.12 3.14 8033575 ...................... 3.24 3.26 8033582 ...................... 3.12 3.14 3.28 8033590 ...................... 3.10 8033591 ...................... 3.10 8033594 ...................... 3.10 8033595 ...................... 3.10 8033596 ...................... 3.10 8033597 ...................... 3.10 8033599 ...................... 3.10 8033603 ...................... 3.10 8033604 ........................ 3.8 8033608 ...................... 3.10 8033609 ...................... 3.10

Part Number

Page

8033610 ...................... 3.10 8033611 ...................... 3.10 8033612 ...................... 3.10 8033613 ...................... 3.10 8033614 ...................... 3.10 8033615 ...................... 3.10 8033616 ...................... 3.10 8033617 ...................... 3.10 8033618 ........................ 3.8 8033619 ...................... 3.10 8033620 ...................... 3.10 8033622 ........................ 3.8 8033623 ........................ 3.8 8033624 ........................ 3.8 3.10 8033625 ........................ 3.8 3.10 8033626 ........................ 3.8 3.10 8033627 ........................ 3.8 8033628 ........................ 3.8 8033629 ........................ 3.8 8033630 ........................ 3.8 8033631 ........................ 3.8 8033632 ...................... 3.10 8033633 ...................... 3.10 8033783 ...................... 6.18 8033784 ...................... 6.18 8033785 ...................... 6.18 8033786 ...................... 6.18 8033788 ...................... 6.18 8033789 ...................... 6.18 8033790 ...................... 6.18 8033894 ...................... 3.18 8034092 ...................... 4.22 8034538 ...................... 6.24 8034539 ...................... 6.24 8034540 ...................... 6.24 8034697 ...................... 6.24 8034798 ...................... 2.22 8034799 ...................... 2.22 8034917 ...................... 3.40 8034918 ...................... 3.42 3.44 3.46 8034919 ...................... 3.42 3.46 8034920 ...................... 3.42 8034921 ...................... 3.42 8034922 ...................... 3.46 8034923 ...................... 3.46 8034924 ...................... 3.46 8034925 ...................... 3.44 8034926 ...................... 3.44 8034927 ...................... 3.44 8034928 ...................... 3.44 8034929 ...................... 3.48 8034930 ...................... 3.36

Part Number

Page

8034931 ...................... 3.36 8034932 ...................... 3.36 8034933 ...................... 3.36 8034934 ...................... 3.36 3.40 8034935 ...................... 3.36 8034936 ...................... 3.36 8034937 ...................... 3.36 8034938 ...................... 3.36 8034939 ...................... 3.36 8034940 ...................... 3.36 8034941 ...................... 3.36 8034942 ...................... 3.36 8034943 ...................... 3.36 8034944 ...................... 3.36 8034945 ...................... 3.36 8034946 ...................... 3.36 8034947 ...................... 3.36 8034948 ...................... 3.36 8034949 ...................... 3.36 8034950 ...................... 3.36 8034951 ...................... 3.36 8034952 ...................... 3.36 8034953 ...................... 3.36 8034954 ...................... 3.36 8034955 ...................... 3.36 8034956 ...................... 3.36 8034957 ...................... 3.36 8034958 ...................... 3.36 8034959 ...................... 3.36 8034960 ...................... 3.36 8034961 ...................... 3.36 8034962 ...................... 3.36 8034963 ...................... 3.36 8034964 ...................... 3.36 8034965 ...................... 3.36 8034966 ...................... 3.36 8034967 ...................... 3.38 8034968 ...................... 3.38 8034969 ...................... 3.38 8034970 ...................... 3.38 8034971 ...................... 3.38 8034972 ...................... 3.38 8034973 ...................... 3.38 8034974 ...................... 3.38 8034975 ...................... 3.38 8034976 ...................... 3.38 8034977 ...................... 3.38 8034978 ...................... 3.38 8034979 ...................... 3.38 8034980 ...................... 3.38 8034981 ...................... 3.38 8034982 ...................... 3.38 3.42 8034983 ...................... 3.40 8034984 ...................... 3.40 8034985 ...................... 3.40 8034986 ...................... 3.40

Part Number

Page

8034987.......................3.40 8034988.......................3.40 8034989.......................3.40 8034990.......................3.40 8034991.......................3.40 8034992.......................3.40 8034993.......................3.40 8034994.......................3.40 8034995.......................3.40 8034996.......................3.40 8034997.......................3.40 8034998.......................3.40 8034999.......................3.40 8035000.......................3.40 8035001.......................3.40 8035002.......................3.40 8035003.......................3.40 8035004.......................3.40 8035005.......................3.40 8035006.......................3.40 8035007.......................3.40 8035008.......................3.40 8035009.......................3.40 8035010.......................3.40 8035011.......................3.40 8035012.......................3.40 8035013.......................3.40 8035014.......................3.40 8035015.......................3.40 8035016.......................3.40 8035017.......................3.40 8035018.......................3.42 3.44 3.46 8035019.......................3.42 3.44 3.46 8035020.......................3.42 3.44 3.46 8035021.......................3.42 3.44 3.46 8035022.......................3.42 3.44 3.46 8035023.......................3.42 3.44 3.46 8035024.......................3.42 3.44 3.46 8035025.......................3.42 3.44 3.46 8035026.......................3.42 3.44 3.46 8035027.......................3.42 3.44

Index 3 3606 Origin 7/98

PART NUMBER INDEX Part Number

Page

3.46 8035028 ...................... 3.42 8035029 ...................... 3.42 3.44 3.46 8035030 ...................... 3.42 3.44 3.46 8035031 ...................... 3.42 8035032 ...................... 3.42 8035033 ...................... 3.42 3.44 3.46 8035034 ...................... 3.42 8035035 ...................... 3.42 8035036 ...................... 3.44 3.46 8035037 ...................... 3.46 8035038 ...................... 3.44 3.46 8035039 ...................... 3.44 3.46 8035040 ...................... 3.46 8035041 ...................... 3.46 8035042 ...................... 3.46 8035043 ...................... 3.46 8035044 ...................... 3.46 8035045 ...................... 3.46 3.48 8035046 ...................... 3.46 3.48 8035047 ...................... 3.46 3.48 8035048 ...................... 3.46 3.48 8035049 ...................... 3.46 3.48 8035050 ...................... 3.44 8035051 ...................... 3.44 8035052 ...................... 3.44 8035053 ...................... 3.44 8035054 ...................... 3.44 8035055 ...................... 3.48 8035056 ...................... 3.48 8035057 ...................... 3.48 8035058 ...................... 3.48 8035059 ...................... 3.48 8035060 ...................... 3.50 8035061 ...................... 3.50 8035062 ...................... 3.50 8035063 ...................... 3.50 8035064 ...................... 3.50 8035065 ...................... 3.50 8035066 ...................... 3.50 8035067 ...................... 3.50 8035068 ...................... 3.50 8035069 ...................... 3.50 8035070 ...................... 3.50 8035071 ...................... 3.50

Part Number

Page

8035072 ...................... 3.50 8035073 ...................... 3.50 8035074 ...................... 3.50 8035075 ...................... 3.50 8035076 ...................... 3.50 8035077 ...................... 3.50 8035078 ...................... 3.50 8035079 ...................... 3.50 8035080 ...................... 3.50 8035081 ...................... 3.50 8035082 ...................... 3.50 8035083 ...................... 3.50 8035084 ...................... 3.50 8035085 ...................... 3.50 8035086 ...................... 3.50 8035087 ...................... 3.38 8035088 ...................... 3.38 8035089 ...................... 3.36 3.38 3.40 3.42 3.44 3.46 3.48 3.50 8035090 ...................... 3.40 8035091 ...................... 3.50 8035092 ...................... 3.36 8035093 ........................ 6.2 8035094 ........................ 6.2 8035095 ...................... 4.14 8035096 ...................... 4.22 8035097 ...................... 4.14 8035098 ...................... 4.10 4.20 8035099 ...................... 4.10 4.20 8035100 ........................ 4.2 4.4 8035101 ...................... 5.18 6.4 8035102 ...................... 5.18 6.4 8035104 ...................... 5.18 6.4 8035106 ........................ 3.2 3.4 3.6 8035109 ........................ 3.2 3.4 3.6 8035114 ...................... 3.12 3.14 8035115 ...................... 3.12 3.14 8035116 ...................... 3.12 8035117 ...................... 3.12 3.14 8035118 ...................... 3.12 3.14

Part Number

Page

8035119 ...................... 3.12 3.14 8035120 ...................... 3.12 3.14 8035121 ...................... 3.12 3.14 8035122 ...................... 3.12 3.14 8035123 ...................... 3.12 3.14 8035124 ...................... 3.12 3.14 8035125 ...................... 3.12 3.14 8035126 ...................... 3.12 3.14 8035127 ...................... 3.12 3.14 8035128 ...................... 3.12 3.14 8035129 ...................... 3.12 8035130 ...................... 3.12 3.14 8035131 ...................... 3.12 3.14 8035132 ...................... 3.12 3.14 8035133 ...................... 3.12 3.14 8035134 ...................... 3.12 3.14 8035135 ...................... 3.12 3.14 8035136 ...................... 3.12 3.14 8035137 ...................... 3.12 3.14 8035138 ...................... 3.12 3.14 8035139 ...................... 3.12 3.14 8035140 ...................... 3.12 3.14 8035141 ...................... 3.12 3.14 8035142 ...................... 3.12 3.14 8035143 ...................... 3.12 3.14 8035144 ...................... 3.12 8035145 ...................... 3.12 8035146 ...................... 3.12 8035147 ...................... 3.12 8035148 ...................... 3.12 8035149 ...................... 3.16 3.18 8035150 ...................... 3.16 3.18 8035151 ...................... 3.16 3.18

Part Number

Page

8035152.......................3.16 3.18 8035153.......................3.16 3.18 8035154.......................3.16 3.18 8035155.......................3.16 3.18 8035156.......................3.16 3.18 8035157.......................3.16 3.18 8035158.......................3.16 3.18 8035159.......................3.16 3.18 8035160.......................3.22 8035161.......................3.22 8035162.......................3.22 8035163.......................3.22 8035164.......................3.22 8035165.......................3.22 8035166.......................3.22 8035167.......................3.22 8035168.......................3.22 8035169.......................3.22 8035170.......................3.22 8035171.......................3.22 8035172.......................3.22 8035173.......................3.22 8035174.......................3.22 8035175.......................3.22 8035176.......................3.20 8035177.......................3.20 3.34 8035178.......................3.20 3.34 8035179.......................3.20 3.34 8035180.......................3.20 3.34 8035181.......................3.20 3.34 8035182.......................3.20 3.34 8035183.......................3.20 3.34 8035184.......................3.20 8035185.......................3.20 8035186.......................3.20 8035187.......................3.32 8035188.......................3.32 8035189.......................3.32 8035190.......................3.32 8035191.......................3.32 8035192.......................3.32 8035193.......................3.32 8035194.......................3.32 8035195.......................3.32

Index 4 3606 Origin 7/98

PART NUMBER INDEX Part Number

Page

8035196 ...................... 3.24 3.26 8035197 ...................... 3.24 3.26 8035198 ...................... 3.24 3.26 8035199 ...................... 3.24 3.26 8035200 ...................... 3.24 3.26 8035201 ...................... 3.24 3.26 8035207 ...................... 3.24 8035208 ...................... 3.24 8035209 ...................... 3.24 8035210 ...................... 3.24 8035211 ...................... 3.24 8035212 ...................... 3.24 8035213 ...................... 3.24 8035214 ...................... 3.24 8035215 ...................... 3.24 8035216 ...................... 3.24 3.26 8035217 ...................... 3.30 8035218 ...................... 3.30 8035219 ...................... 3.30 8035220 ...................... 3.30 8035221 ...................... 3.30 8035222 ...................... 3.30 8035223 ...................... 3.16 3.18 3.30 8035224 ...................... 3.30 8035225 ...................... 3.30 8035226 ...................... 3.28 8035227 ...................... 3.28 8035228 ...................... 3.28 8035229 ...................... 3.28 8035230 ...................... 3.28 8035231 ...................... 3.28 8035232 ...................... 3.28 8035234 ...................... 3.28 8035235 ...................... 3.28 8035236 ...................... 3.14 8035237 ...................... 3.14 8035238 ...................... 3.34 8035239 ...................... 3.26 8035240 ........................ 3.8 8035241 ........................ 3.8 8035242 ........................ 3.8 8035243 ...................... 3.10 8035244 ...................... 3.10 8035245 ...................... 3.10 8035248 ...................... 3.16 3.18 8035249 ...................... 3.16 3.18 8035250 ...................... 3.16 3.18

Part Number

Page

8035251 ...................... 3.16 3.18 8035252 ...................... 3.16 3.18 8035253 ...................... 3.16 3.18 8035254 ...................... 3.16 3.18 8035255 ...................... 3.16 3.18 8035256 ...................... 3.16 3.18 8035257 ...................... 3.22 8035258 ...................... 3.22 8035259 ........................ 6.2 8035260 ........................ 6.2 8035261 ........................ 6.2 8035262 ........................ 6.2 8035263 ........................ 6.2 8035264 ........................ 6.2 8035265 ........................ 6.2 8035266 ........................ 6.2 8035276 ........................ 7.6 8035278 ........................ 4.2 4.4 8035279 ...................... 4.10 4.20 8035281 ........................ 6.4 8035282 ........................ 6.4 8035283 ........................ 6.4 8035284 ........................ 6.4 8035285 ........................ 6.4 8035288 ........................ 5.4 8035292 ...................... 4.12 4.22 8035293 ...................... 6.16 8035294 ...................... 2.24 8035297 ...................... 4.22 8035298 ...................... 4.14 8035299 ...................... 4.14 8035302 ...................... 3.16 3.18 8035303 ...................... 3.16 3.18 8035304 ...................... 3.16 3.18 8035305 ...................... 3.16 3.18 8035308 ...................... 6.14 8035309 ...................... 6.14 8035310 ...................... 6.14 8035311 ...................... 6.14 8035312 ...................... 6.14 8035314 ...................... 6.16 8035315 ...................... 6.16 8035316 ...................... 6.16 8035317 ...................... 6.16 8035318 ...................... 6.16 8035319 ...................... 6.16

Part Number

Page

8035320 ...................... 6.16 8035321 ...................... 6.12 8035322 ...................... 6.10 6.12 8035323 ...................... 6.10 6.12 8035324 ...................... 6.10 6.12 8035325 ...................... 6.12 8035326 ...................... 6.10 6.12 8035327 ...................... 6.12 8035328 ...................... 6.10 8035329 ........................ 6.8 8035330 ........................ 6.8 8035331 ........................ 6.8 8035332 ........................ 6.8 8035340 ...................... 6.24 8035341 ...................... 6.24 8035342 ...................... 6.24 8035343 ...................... 6.26 8035344 ...................... 6.26 8035345 ...................... 6.26 8035346 ...................... 6.26 8035347 ...................... 6.24 8035348 ...................... 6.26 8035349 ...................... 6.26 8035350 ...................... 6.24 8035351 ...................... 6.26 8035352 ...................... 6.26 8035353 ...................... 6.26 8035354 ...................... 6.24 8035355 ...................... 6.24 8035356 ...................... 6.26 8035357 ...................... 6.26 8035358 ...................... 6.24 8035359 ...................... 6.26 8035360 ...................... 6.24 8035361 ...................... 6.24 8035362 ...................... 6.24 8035363 ...................... 6.24 8035364 ...................... 6.24 6.26 8035365 ...................... 6.26 8035366 ...................... 6.26 8035367 ...................... 6.24 8035368 ...................... 6.24 8035369 ...................... 6.24 8035370 ...................... 6.24 8035371 ...................... 6.26 8035372 ...................... 6.26 8035373 ...................... 6.26 8035374 ...................... 6.26 8035375 ...................... 6.26 8035376 ...................... 6.26 8035377 ...................... 6.24 8035378 ...................... 6.24 8035379 ...................... 6.24

Part Number

Page

8035380.......................6.24 8035381.......................6.24 8035382.......................6.24 8035383.......................6.26 8035384.......................6.24 6.26 8035435.......................2.22 8035436.......................2.22 8035437.......................2.22 8035438.......................2.22 8035439.......................2.22 8035440.......................2.22 8035441.......................2.22 8035442.......................2.22 8035443.......................2.22 8035444.......................2.22 8035445.......................2.22 8035446.......................2.22 8035447.......................2.22 8035448.......................2.22 8035449.......................2.22 8035450.......................2.22 8035451.......................2.22 8035452.......................2.22 8035453.......................2.22 8035454.......................2.22 8035455.......................2.22 8035456.......................2.22 8035457.......................2.22 8035458.......................2.22 8035459.......................2.22 8035460.......................2.22 8035461.......................2.22 8035462.......................2.22 8035463.......................2.22 8035464.......................2.22 8035466.......................2.22 8035467.......................2.22 8035468.......................2.22 8035470.......................2.22 8035471.......................2.22 8035472.......................2.22 8035473.......................2.22 8035474.......................2.24 8035490.......................2.24 8035523.......................2.24 8035524.......................2.24 8035525.......................2.24 8035526.......................2.24 8035527.......................2.24 8035528.......................2.24 8035529.......................2.24 8035606.......................2.24 8035719.........................7.6 8035721.......................2.24 8035723.......................2.24 8035803.......................2.20 8035804.......................2.20

Index 5 3606 Origin 7/98

PART NUMBER INDEX Part Number

Page

8036009 ........................ 2.6 8036010 ........................ 2.6 8036011 ........................ 2.6 8036013 ........................ 2.6 8036014 ........................ 2.6 8036015 ........................ 2.6 8036017 ........................ 2.6 8036479 ........................ 7.6 8036488 ...................... 3.34 8037080 ........................ 6.8 8037206 ...................... 2.22 8040252 ........................ 1.2 8040253 ........................ 1.2 8050001 ........................ 1.2 9.6 8050002 ........................ 1.2 8065061 ...................... 9.10 8065062 ........................ 9.8 9.20 8065634 ...................... 9.22 8065640 ........................ 1.2 6.14 8124126 ...................... 9.10 8127012 ........................ 9.8 8127013 ...................... 9.10 8160073 ...................... 2.12 2.14 8160610 ...................... 2.12 2.14 8162003 ...................... 2.12 2.14 8162213 ...................... 2.14 8180311 ........................ 4.6 4.16 5.20 5.22 8205514 ...................... 6.20 8205545 ...................... 6.20 8205546 ...................... 6.20 8205547 ...................... 6.20 8205548 ...................... 6.20 8205655 ...................... 6.18 6.20 8205661 ...................... 6.20 8220345 ........................ 7.2 7.4 8220346 ........................ 7.2 7.4 8223025 ........................ 7.2 7.4 8223029 ...................... 2.20 8223036 ........................ 7.2 7.4 8223037 ........................ 7.2 7.4 8223039 ........................ 7.4 8223040 ........................ 7.4 8223043 ........................ 7.4 8223044 ........................ 7.4

Part Number

Page

8223045 ........................ 7.6 8223046 ........................ 7.2 7.4 8223048 ........................ 7.2 7.4 8223226 ...................... 6.22 8223227 ...................... 6.22 8223228 ........................ 7.6 8223229 ........................ 7.6 8223436 ........................ 7.2 7.4 8223438 ........................ 7.2 7.4 8223526 ...................... 6.22 8223527 ...................... 4.10 4.20 8223529 ........................ 7.6 8223533 ........................ 7.6 8225117 ........................ 7.2 7.4 8229233 ........................ 7.2 8229237 ........................ 7.2 8229238 ........................ 7.2 8229243 ........................ 7.4 8229244 ........................ 7.4 8229245 ........................ 7.4 8262134 ...................... 4.14 8262135 ...................... 4.14 8262139 ........................ 4.2 4.4 8270134 ........................ 7.6 8270135 ........................ 7.6 8270136 ........................ 7.6 8270137 ........................ 7.6 8270220 ........................ 4.2 4.4 8270221 ........................ 4.2 4.4 8270620 ........................ 7.2 7.4 8270621 ........................ 7.2 7.4 8272013 ...................... 4.14 8272017 ........................ 4.2 4.4 8273022 ...................... 4.10 4.20 8273297 ...................... 4.10 4.20 8274022 ...................... 4.12 4.22 8275036 ........................ 4.8 4.18 8275037 ........................ 4.8 4.18 8275209 ...................... 4.12 4.22 8275212 ........................ 4.8 4.18 8275240 ........................ 4.8

Part Number

Page

8277143 ...................... 4.14 8277162 ........................ 4.2 4.4 7.6 8278008 ........................ 4.6 4.16 8278021 ........................ 4.2 4.4 4.14 8278022 ........................ 4.2 4.4 4.14 8278023 ........................ 4.6 4.16 8278024 ........................ 4.6 4.16 8278026 ........................ 2.2 2.24 8301456 ...................... 9.28 8302406 ........................ 1.4 8302418 ........................ 9.8 8303034 ........................ 2.2 8303114 ........................ 1.4 8303116 ...................... 3.54 8303538 ........................ 1.2 8303540 ........................ 1.4 8303548 ...................... 2.10 8303551 ........................ 1.2 8303615 ...................... 2.12 2.14 8303618 ........................ 4.2 8303620 ........................ 9.2 9.4 9.6 9.8 8303621 ........................ 4.2 4.4 4.6 4.14 4.16 8303622 ........................ 9.6 8303624 ...................... 5.16 9.10 8303625 ........................ 1.2 1.4 9.4 9.8 8303626 ........................ 5.4 9.28 8303634 ...................... 9.14 9.16 9.18 9.20 9.22 8303638 ...................... 9.12 8303658 ...................... 2.16 8303660 ........................ 9.6 8303666 ...................... 9.12 8303670 ........................ 1.4 2.2

Part Number

Page

2.6 2.8 2.24 8303675.........................4.2 4.4 4.10 5.4 5.18 8303679.........................1.4 8303681.......................5.18 9.2 9.4 9.6 8303683.......................5.16 8303697.........................4.6 4.10 4.16 4.20 8303703.......................5.16 8303705.......................2.18 8303713.........................9.4 8303715.........................5.2 5.8 5.10 5.12 5.24 9.20 8303729.........................4.2 8303735.........................9.8 8303739.........................1.4 2.4 4.22 9.22 8303743.........................4.6 4.16 8303744.........................1.4 8303752.........................1.2 8303755.......................2.16 3.54 8303757.........................5.2 8303758.......................5.18 8303759.......................5.10 5.12 8303770.......................9.22 8303771.........................9.8 8303772.......................9.12 8303778.......................4.20 8303782.........................1.2 9.6 8303790.......................2.12 4.2 4.4 8303794.........................9.6 8303799.......................2.10 2.12 8303836.........................1.4 2.10 4.12 4.22 7.2 7.4

Index 6 3606 Origin 7/98

PART NUMBER INDEX Part Number

Page

8303837 ...................... 2.12 2.14 4.12 4.22 7.2 8304672 ...................... 2.20 8305002 ...................... 2.12 2.14 7.4 8305003 ...................... 2.20 7.6 8305004 ...................... 5.16 7.2 7.4 7.6 8305006 ........................ 5.2 8305008 ...................... 5.16 8305012 ...................... 5.16 9.28 8305402 ...................... 2.12 2.14 8305404 ........................ 2.6 2.8 8305439 ........................ 7.2 7.4 8305603 ........................ 4.6 7.6 8305619 ...................... 9.12 8305624 ........................ 1.4 2.2 4.2 4.4 4.6 4.14 4.16 5.8 5.24 7.2 7.4 7.6 8305626 ........................ 1.2 1.4 2.4 2.6 2.8 4.6 4.10 4.16 4.20 4.22 5.8 5.24 6.22 9.22 8305634 ........................ 1.2 8305643 ........................ 4.2 4.4 4.14 9.6 9.12 9.14 9.16

Part Number

Page

9.18 9.20 9.22 8305644 ........................ 1.2 1.4 2.16 7.2 7.4 7.6 9.6 9.12 9.24 9.28 8305645 ........................ 1.4 2.6 2.8 4.2 4.4 4.6 4.14 4.16 7.6 9.10 9.22 8305646 ...................... 9.10 8305647 ...................... 1.12 1.14 8305650 ...................... 2.12 2.14 8305906 ........................ 1.4 2.2 2.4 2.24 8307002 ...................... 2.12 2.14 2.18 4.2 4.6 4.16 5.16 5.18 7.2 7.6 8307003 ...................... 2.10 2.12 2.14 2.20 4.12 4.22 7.4 8307004 ........................ 1.4 2.2 2.4 2.24 4.6 4.16 5.2 5.4 5.8 5.10 5.12 5.24 8307005 ...................... 2.20

Part Number

Page

3.38 3.54 4.10 5.4 5.10 5.12 5.16 5.18 9.2 9.4 9.6 9.8 8307007 ........................ 1.2 5.4 5.16 9.4 9.8 9.10 9.28 8307010 ........................ 2.2 2.24 8307023 ...................... 2.16 3.54 4.2 4.4 4.20 8307024 ...................... 2.10 2.12 7.2 7.4 8307025 ...................... 2.12 3.2 3.4 3.6 4.2 4.4 4.14 5.20 8307049 ...................... 3.54 8307104 ...................... 9.10 9.12 8307106 ........................ 1.4 2.6 2.8 4.6 4.10 4.16 4.20 4.22 5.4 8307107 ........................ 4.2 4.4 4.14 8307109 ........................ 1.4 2.10 2.12 2.14 4.6 4.16 7.2 7.4 8307110 ........................ 1.4

Part Number

Page

4.2 4.4 4.14 5.10 5.12 8307111.........................1.4 7.2 8307112.........................1.2 1.4 9.24 9.28 8307113.........................4.2 4.4 4.14 1.12 1.14 8307202.........................1.4 2.2 4.6 4.16 5.8 5.18 5.24 7.2 8307203.........................2.2 2.4 2.24 5.4 9.22 8307204.........................2.6 2.8 4.6 4.16 7.6 8307206.........................2.4 2.16 5.4 5.16 8307210.........................1.2 8307703.........................1.2 9.6 8307904.......................9.12 9.20 8307918.......................9.12 9.20 8310009.........................2.4 5.2 8310016.........................2.4 8310019.......................9.10 8310026.........................4.2 4.4 4.6 4.14 4.16 7.4 7.6 8310038.......................3.54 8310050.........................1.2 8310060.........................1.2 8310061.........................1.2 9.8 8310066.........................1.2

Index 7 3606 Origin 7/98

PART NUMBER INDEX Part Number

Page

8310067 ........................ 1.2 2.2 2.24 9.6 8310085 ........................ 1.4 2.4 7.2 8310089 ........................ 5.2 8310093 ...................... 9.12 8310104 ........................ 4.6 4.16 8310109 ........................ 4.2 4.4 4.14 8310116 ........................ 1.2 8310124 ........................ 2.2 2.24 8310160 ...................... 9.20 8310161 ...................... 9.20 8310164 ........................ 4.2 4.4 4.14 5.20 8310165 ........................ 5.2 8310195 ...................... 9.24 8310266 ...................... 9.12 9.14 9.16 9.18 8310269 ........................ 9.6 8310276 ...................... 9.12 9.14 9.16 9.18 8310281 ...................... 5.16 8310284 ........................ 9.8 8310289 ........................ 4.2 4.4 4.14 8310295 ........................ 1.2 8310297 ........................ 3.2 3.4 3.6 8310300 ........................ 7.2 7.4 8310301 ........................ 2.2 2.24 8310315 ...................... 2.20 8310317 ...................... 3.54 8310318 ........................ 7.6 8310326 ........................ 5.2 8310327 ........................ 5.2 8310333 ........................ 4.2 4.4 4.14 8310334 ........................ 1.4 8310339 ........................ 1.2 8310345 ...................... 5.10 5.12 8310346 ...................... 5.10

Part Number

Page

5.12 8310347 ...................... 1.12 1.14 8310348 ...................... 1.12 1.14 8310350 ...................... 2.20 8310353 ........................ 2.2 2.4 2.24 8310355 ........................ 9.8 8310356 ........................ 3.2 3.4 3.6 8310357 ........................ 5.8 5.24 8310358 ........................ 2.4 7.2 7.4 8310359 ...................... 2.20 8310360 ........................ 2.4 8310364 ........................ 4.2 4.4 8310366 ........................ 7.2 7.4 8310372 ...................... 2.20 8310375 ........................ 2.2 2.24 8310380 ........................ 5.4 8310395 ...................... 5.10 8310402 ........................ 2.4 8320242 ...................... 4.14 8320262 ........................ 4.2 4.4 8320265 ...................... 6.22 8320270 ...................... 4.12 8322034 ...................... 6.22 8322036 ...................... 4.12 4.22 8324029 ...................... 6.22 8340034 ...................... 2.12 2.14 8340035 ........................ 1.4 8340036 ........................ 1.4 8342416 ........................ 1.4 8342807 ........................ 1.4 8342808 ........................ 1.4 2.22 8382017 ...................... 9.24 8405009 ...................... 4.12 4.22 8405104 ........................ 4.6 4.12 4.16 4.22 8405202 ...................... 4.12 4.22 8405203 ........................ 4.6 4.16 8405209 ........................ 4.8 4.18

Part Number

Page

8405210 ........................ 5.4 8405212 ...................... 4.20 8405301 ...................... 4.10 4.20 8405305 ...................... 4.20 8405306 ...................... 4.10 8405307 ...................... 4.10 4.20 8406302 ...................... 5.20 7.2 7.4 7.6 8410009 ...................... 4.12 4.22 8410013 ...................... 4.22 8420053 ...................... 5.24 9.20 9.22 8420055 ...................... 5.24 9.20 9.22 8430005 ...................... 5.24 9.20 9.22 8430006 ...................... 5.24 9.20 9.22 8430007 ...................... 4.12 8430032 ........................ 5.2 5.4 5.14 5.16 5.18 8430043 ........................ 5.2 5.14 8430072 ...................... 4.12 4.22 8430081 ........................ 5.4 5.14 8430082 ........................ 5.2 5.4 5.16 5.18 8430092 ...................... 4.12 4.22 8430093 ...................... 4.12 4.22 8430094 ...................... 4.12 4.22 8430095 ...................... 4.12 4.22 8440154 ........................ 5.4 6.2 8464013 ...................... 6.22 8466310 ...................... 1.12 1.14 8467017 ........................ 7.2 7.4 8501046 ........................ 7.4 8520013 ........................ 1.2 6.14

Part Number

Page

6.20 9.2 9.6 9.12 8520021.........................1.2 8526015.......................4.12 4.22 8526036.........................3.4 3.6 9.2 9.4 9.6 9.8 8526042.........................2.2 2.24 8526049.........................1.2 8526051.......................5.10 5.12 8528071.......................1.12 1.14 8528074.......................1.12 1.14 8528080.......................1.12 1.14 8528101.......................1.12 1.14 8528105.......................1.12 1.14 8528106.......................1.12 1.14 8530030.........................5.4 8530035.........................5.4 8530036.........................5.4 8541404.......................4.12 4.22 8541433.......................9.22 8551001.......................4.10 4.20 8580118.......................2.20 8580315.......................9.20 8580420.........................4.6 4.16 8580421.........................2.4 7.2 7.4 8582426.........................7.4 8584001.......................5.10 5.12 9.20 9.22 8584003.........................4.2 5.2 5.10 5.12 5.20 5.22 7.2 8630008.........................5.4 8630009.........................5.4 8630010.........................2.4 8630014.......................5.10

Index 8 3606 Origin 7/98

PART NUMBER INDEX Part Number

Page

5.12 8640017 ........................ 6.4 8640028 ...................... 9.20 9.22 8640029 ...................... 9.20 9.22 8640032 ...................... 9.20 9.22 8640123 ........................ 5.4 8642001 ...................... 9.22 8642207 ...................... 9.20 8642224 ........................ 9.2 8642234 ........................ 9.6 8642235 ...................... 9.22 8642237 ...................... 9.10 8660010 ...................... 4.12 4.22 8660011 ...................... 4.12 4.22 8700116 ...................... 2.12 2.14 8702156 ........................ 1.4 8702157 ........................ 1.4 8702158 ........................ 1.4 8720016 ...................... 2.20 8720017 ...................... 2.20 8721029 ........................ 5.2 6.4 8750009 ........................ 5.8 5.24 8750011 ...................... 5.10 5.12 8750012 ........................ 5.2 5.10 5.12 8750014 ........................ 5.2 5.8 5.24 8750015 ........................ 5.2 5.10 5.12 8750016 ........................ 5.2 5.8 5.10 5.12 5.24 8750017 ........................ 5.2 5.10 5.12 8760110 ...................... 9.22 8760113 ...................... 9.20 8760117 ...................... 9.22 8760311 ...................... 9.20 8760313 ...................... 9.20 8760409 ...................... 9.20 8760419 ...................... 6.22 8760451 ...................... 5.10 5.16 8760475 ...................... 9.20 8760478 ...................... 5.10

Part Number

Page

5.12 8769123 ........................ 5.2 5.8 5.10 5.12 5.24 8769128 ........................ 5.2 5.8 5.24 8769132 ...................... 9.20 8769136 ........................ 5.8 5.24 8770001 ...................... 6.22 8770012 ...................... 9.20 8770016 ...................... 9.20 8770047 ...................... 5.18 8770066 ...................... 5.16 5.24 8770068 ........................ 5.2 5.10 5.12 5.14 5.16 5.18 5.24 5.26 8770069 ...................... 5.10 5.12 5.14 5.16 8770070 ........................ 5.6 5.16 5.20 5.22 8770072 ........................ 5.8 5.24 8770074 ........................ 5.8 5.24 8770075 ........................ 5.8 5.24 8770076 ........................ 5.8 5.24 8770077 ........................ 4.2 5.20 5.22 8770078 ........................ 5.4 8770079 ........................ 4.2 5.4 5.6 5.16 8770080 ........................ 4.2 8770081 ...................... 5.20 5.22 8770083 ...................... 5.20 5.22 8770084 ........................ 5.4 8770085 ........................ 5.6 8770086 ........................ 5.6 8770087 ...................... 5.10 5.12 5.16

Part Number

Page

8770088 ...................... 5.10 5.12 5.16 8770089 ...................... 5.10 5.12 5.16 8770091 ...................... 5.14 8770093 ...................... 5.14 8770094 ...................... 5.10 5.12 5.16 8770095 ...................... 5.14 8770096 ...................... 5.14 8770097 ...................... 5.14 8770098 ...................... 5.14 8770100 ...................... 5.14 8770102 ........................ 5.2 8770103 ...................... 5.26 8770104 ........................ 5.2 5.16 5.24 8770105 ...................... 5.10 5.12 5.14 5.16 5.18 8770106 ........................ 5.4 5.10 5.12 5.14 5.16 5.18 5.24 5.26 8770107 ...................... 5.16 5.26 8770108 ...................... 5.16 5.18 5.26 8770111 ...................... 5.14 5.16 5.18 5.26 8770112 ........................ 5.4 5.16 5.26 8770113 ........................ 5.2 8770114 ........................ 5.2 5.8 5.14 8770115 ........................ 5.2 5.8 5.10 5.12 5.16 8770116 ........................ 5.2 5.4 5.14 5.16 5.24 8770117 ........................ 5.2

Part Number

Page

5.10 5.12 5.16 8770118.........................5.8 8770119.........................5.2 8770120.........................5.2 8770124.........................5.8 8770125.........................5.2 5.10 5.12 5.16 5.18 8770126.........................5.2 5.4 5.10 5.12 5.16 8770128.........................5.2 8770129.........................5.2 5.24 8770131.........................5.2 8770132.........................5.4 8770136.......................5.24 8770137.......................5.18 8770140.......................5.24 8770141.......................5.24 8770142.......................5.24 8770143.......................5.24 8770144.......................5.10 5.12 8770145.......................5.10 5.12 8780031.......................3.52 8786514.......................3.52 8841030.......................3.54 8841031.........................3.8 3.10 3.54 8841032.......................3.54 8864019.........................2.6 8864053.........................2.6 8864055.........................2.8 8864056.........................2.8 8864057.........................2.6 8864058.........................2.6 8864060.........................2.8 8866341.........................4.6 4.16 8866471.......................4.18 8866514.......................2.10 8866515.......................2.10 8866516.......................2.10 8866529.......................2.10 8866530.......................2.10 8902111.........................5.2 8902164.......................5.14 6.4 8902167.......................5.16 6.24 6.26

Index 9 3606 Origin 7/98

PART NUMBER INDEX Part Number

Page

Part Number

Page

Part Number

Page

Part Number

Page

8902169 ...................... 5.14 6.4 8902170 ........................ 5.2 6.4 8902172 ...................... 5.16 8902174 ...................... 5.18 8902175 ........................ 5.2 5.16 5.24 6.4 8902181 ...................... 5.18 8902271 ...................... 6.14 8902511 ...................... 6.20 8902691 ...................... 5.14 8904056 ........................ 5.4 6.6 8904057 ...................... 5.10 5.12 6.4 8904058 ...................... 5.10 5.12 6.4 8990122 ........................ 2.2 91474088 .................... 3.16 3.18 91474169 .................... 3.28 NSS............................. 2.24

Index 10 3606 Origin 7/98

JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA Phone: (717) 485-5161 Customer Support Toll Free: (877) 554-5438 Fax: (717) 485-6417

JLG Worldwide Locations JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia Phone: (61) 265 811 111 Fax: (61) 265 810 122

JLG Latino Americana Ltda.

Rua Eng. Carlos Stevenson, 80-Suite 71 13092-310 Campinas-SP Brazil Phone: (55) 193 295 0407 Fax: (55) 193 295 1025

JLG Industries (UK) Unit 4 & 5 Bentley Avenue M24 2GP Middleton Stockport England Phone: (44) 161 654 1000 Fax: (44) 161 654 1003

JLG EQS Z.I. De Beaulieu 47400 Fuillet France Phone: (33) 553 848 584 Fax: (33) 553 848 588

JLG Deutschland GmbH Max Planckstrasse 21 D-27721 Ritterhude/lhlpohl Bei Bremen Germany Phone: (49) 421 693 500 Fax: (49) 421 693 5035

JLG Equipment Services Ltd. Rm 1107 Landmark North 39 Lung Sum Avenue Sheung Shui N.T. Hong Kong Phone: (852) 2639 5783 Fax: (852) 2639 5797

JLG Industries (Italia) Via Po. 22 20010 Pregnana Milanese - MI Italy Phone: (39) 029 359 5210 Fax: (39) 029 359 5845

JLG Europe B.V. Polaris Avenue 63 2132 JH Hoofddorp The Netherlands Phone: (31) 235 655 665 Fax: (31) 235 572 493

JLG Polska UI. Krolewska 00-060 Warsawa Poland Phone: (48) 914 320 245 Fax: (48) 914 358 200

JLG Industries (Scotland) Wright Business Centre 1 Lonmay Road Queenslie, Glasgow G33 4EL Scotland Phone: (44) 141 781 6700 Fax: (44) 141 773 1907

Plataformas Elevadoras JLG Iberica, S.L. Trapadella, 2 P.I. Castellbisbal Sur 08755Castellbisbal, Barcelona Spain Phone: (34) 937 724 700 Fax: (34) 937 711 762

JLG Industries (Sweden) Enkopingsvagen 150 Box 704 SE - 17527 Jarfalla Sweden Phone: (46) 850 659 500 Fax: (46) 850 659 534