Rex Rollers SP1100B Service Manual #485T - PDF DOWNLOAD

MANUAL NO. 4851 MODEL SP-1100B DOUBLE DRUM VIBRATORY ROLLER (R 183)

single and double drum vibratory rollers

SERVICE MANUAL

INDEX REX SERVICE MANUAL 4 (R 388) REX MODEL SP-1100B DUAL VIBRATORY'RpLLEt DESCRIPTION

PAGE NO.

POWER UNIT OPTION, MOUNTING, AIR CLEANER, MUFFLER, POWER STEERING PUMP WITH BELTS AND SHEAVES FRAMES, GUARDS, ENGINE HOUSING, HYDRAULIC AND FUEL TANKS, ELECTRIC CONTROL CONSOLE, OPERATORS SEAT

9 THRU

OPERATORS CONTROLS, FORWARD, REVERSE, VIBRATION OVERRIDE, POWER STEERING

12 THRU 14

WIRING DIAGRAM-POWER UNIT, MAGNETIC PICKUPS, SPEEDOMETER, AMPLITUDE, HYDROTRANSMISSION VALVE

15 THRU 17

POWER STEERING HYDRAULIC SYSTEM

25 THRU 28A

VIBRATOR HYDRAULIC SYSTEM

30 THRU 35

PROPULSION HYDRAULIC SYSTEM

36 THRU 37

GEAR CASE ASSEMBLY - ROLL DRIVE

41, 42

HYDRAULIC MOTOR-TRACTION DRIVE

43, 44

BRAKE SYSTEM

50 THRU 53

VIBRATORY ROLL ASSEMBLY

54 THRU 56

WATER TANK, PUMP, STRAINER PIPING AND HOSES, SPRAY BARS AND GAUGES

58 THRU 60

CABLE ROUTING

61 THRU 65

INSTRUCTION PLATES AND WARNING DECALS

66, 67

LOCATION OF INSTRUCTION PLATES AND WARNING DECALS

67.1, 67.15

485-1 (Now 8/80)

construction machinery

Always Give Serial Number of Machine

JOHN DEERE POWER UNIT OPTION, MOUNTING, AIR CLEANER, MUFFLER POWER STEERING PUMP WITH BELTS & SHEAVES

Item No.

Part Number 102-30724-1

2

102-10523-1

3

102-10415-1

398-20000-37 4 .298-104-93 5 102-30779-1 6 102-30780-1 7 102-30683-1 8 298-116-93 9 298.115-93 10 298-5617-68 11 298-5719-68 12 298-9000-86 13 102-7949-1 -

14 15

102-30774-1 {102-10511-1

16 102-3675-1 17 102-30781-1 18 298-7083-91 19 102-30766-1 20 298-6543-17 21 22 23 24 25*

102-9859-2 102-4940-1 102-10384-1 298-20-98 102-10785-1

26

102 - 10793 - 1

27

298-9059-86

Description Engine Assembly (John Deere Model 06359D - Spec. #FC-16089) (Refer to Engine Parts Book) Damper Assembly (John Deere #AT30428) (See Separate Illustration) Fan Blade - 18" Dia. - 7 Blade (John Deere #AT35158) Lock Washer 3/8" H. T. Zinc Plated Cap Screw 3/8" x 1" Front Engine Bracket (R.H.) Front Engine Bracket (L.H.) Rear Engine Support Cap Screw Y2" x 2%" Zinc Plated H.T. Zinc Plated Cap Screw W' x 13/4" Radiator Hose 2" I.D. x 12" lg.

Radiator Hose 2 14" I.D. x 18" lg.

Hose Clamp Pump - Hydraulic - Steering (Vickers No. VTM42-60-75-15-MD-R1-14) (See Separate Illustration) Adapter Pulley - Power Steering Pump Drive (Bolts to Crankshaft Pulley) Cap Screw 3/8" x 13/4" Grade 5 Drilled Soft Iron Wire - 16 Ga. x 2" lg.

Hydraulic Pump Driven Sheave Mounting Bracket - Steering Pump Matched Set of Two "V" Belts Solenoid Bracket Solenoid Switch - 12 Volt (Cole Hersee #24037) - Fuel Pump Shutoff Wire Set - Solenoid Wiring Harness (Ref. only) Radiator & Shroud Radiator Drain Cock Oil Cooler Oil Cooler Min. Bracket Clamp - Oil Cooler

Used up to Serial Number 181.

No. Req'd.

1 1

Part Number

Item

No.

28 29

1

398-2001-45 398-20000-36 398-20000-88 398-11000.17 -102-10067-1 102-10380-1

1 4 4

1 1 2 12 8

1 1 2

1

2 2

1 1 1 1

30

102-10380-2

31

102-8177-12 298-5158-92

32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47

1

1 1

48

1

49 50 51 52 53

1 1 2 4

298-5205-92 102-4936-1 298-9015-86 298-9019-86 298-344-47 298-103-93 298-5192-92 298-124-47 502-8517-80 502-20207-80 102-9874-2 298-276-2 502-8512-80 298-157-47 298-146-47 398-10000-36 [398-10001-17 398-20000-78

502-1341-91 398-14006-78 398-14001-58 102-9881-3 298-8160-86

Description H.C.-H.T. Cap Screw 1/4" x 3/4 Lock Washer Cut Washer Hex Nut'/" Isolator Pad Air Cleaner - Horizontal (Donaldson FWG08-0023) Replaceable Element (Donaldson P10-1246) Gasket Washer (Donaldson P10-1872) Air Cleaner Mounting Band (Donaldson P-4307) Rubber Elbow Exhaust Pipe Hose Clamp Hose Clamp Muffler Clamp 2Y2" H.T. Zinc Plated Cap Screw 3/8" x 3/4" Muffler - Exhaust Muffler Clamp - 2-1/8" Dia. Tail Pipe Exhaust Elbow Control Cable Throttle Rod End Throttle Bracket Bracket - Cable Clomp Cable Clamp w/Shim Rd. Hd. Mach. Screw #8-32 x 5/8" Hex Nut #8-32 Lock Washer #8 Transfer Pump (Ref. only) (See Engine Parts Book) Hose Assembly - 7 Ft. Long Nipple 1/8" x Yr"

Elbow 1/4" x 1/8" x 90° Fuel Line Hose - 117" lg.

Hose Barb - 1/8" Thread

No. Req'd.

8 11

8 11 4

1 1

1 1 1 4 4 2

1

1 1 1 1 1 2 2 2

1 1 1 1 2

iaeuN pow uolp nJo u o,

JOHN DEERE POWER UNIT OPTION, MOUNTING, AIR CLEANER, MUFFLER POWER STEERING PUMP WITH BELTS & SHEAVES (Continued)

Part Number

54 298-105-93 55 11398-20000-37 {298.126-93 56 298-2066-71 298-41-97 1_298-124-93 57 398-20000-41 58 298-51-98 59 60 61 62

63 64 65 66

102-30785-1 102-10505-1 102-10506-1 298-101-93 398-20000-64 398-11000-18 102-10509-1 298-158-47 [ 298-245-47 102-10185-1 298-9027-86 102-10487-1

No. Reci'd.

Description Fuel Filter (Ref. only) (See Engine Parts Book) H.T. Cap Screw . 3/8" x 1%" Lock Washer 3/8" H.T. Cop Screw 5/8" x 2W' U.N.C. Flanged Lock Nut 5/8" Hardened Washer 5/8" H.T. Cop Screw 5/8" x VA" Lock Washer 5/8" Check Valve, Fuel Line, Suction Guard — Muffler Clamp — Muffler Hanger — Muffler Cap Screw 5/16" x 1" Lock Washer 5/16" Nut 5/16" Travel Cable Bracket Cable Clamp Shim Tube Clamp Hose Clamp .

Elbow 45 0

— 2 2 2 2 1 4 4 1

-

1 I 1 4 4 4 1 1 2 3 2 1 A.‘a u! Lp ow uo!o nJ4sue 3

Item No.

construction machinery

485-4 (New 8/80)

DAMPER FOR POWER UNIT AND DRIVELINE FOR PUMP DRIVE CASE MODEL 5P1100 VIBRATORY ROLLERS WITH OPTIONAL JOHN DEERE POWER UNIT 4 Item No.

Part Number

I 2 3 4 5 6.

7 8 9 10 11 12 13 14 15 16 17

298-5208-2 298-7529.34 102.10522-1 298-371.2 102-10523.1 298-159-93 102.10523.10 102-10523.11 102.10523-12 102-10523.13 298.3121-68 298-6084.91 298-6083.91

18

102-4540-19

102-10523.14

Description Cap Screw 3/8" x 1 1/4' .

Lock Washer 3/8 . ' Lack Nut (•K40014) Countersunk Hex Pipe Plug 1/8'' Cover — Flywheel Housing (•T30600) Snap Ring (•M3649 T) Drive Shaft Assy. W7 Erg. & Snap Ring AT25469 Bearing Assembly (•AR48751) Damper Assy. (*AT30428) Special Cop Screw ('T20843) Drive Plate — Damper (•T31326) Mounting — Rubber ('AT29665) Driven Plate — Damper ('AT42693) Special Washer (*120168) Oil Seal ('AT21693) "U" Joint Yoke (5C) (••AT25145) Drive Shaft (No. 5C No Slip, 18-3/8" Center to Center Mechanics No. "2A-23974.1) Spider & Bearing Assembly (Mechanics No. "114-5100A)

*John Deere OEM Sales — Moline, Illinois part numbers. *•Mechanics Division of Borg Warner Corp. — Rockford, Illinois part numbers.

Always Give Serial Number of Machine

eNo:d ._,..,1 Req 12 18 10 1 1 2 1 1 1 6 1 5 1 10 1 1 1 2

I I I 485-5 (New 8/80)

i

1

construction mochinecy

I I I

1

Item No.

Part Number

1

102-10526-1

2 3 4 5 6 7 8 9 10* 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

102-6518-1 102-9120-1 298-5573-68 298-9027-86 298-20-98 298-5177-92 102-10793-1 102-10785-1 102-10790-1 102-10791-1 102-9100-6 298-5209-92 102-9121-2 102-9485.20 102-9485-21 102-9485-22 102-9485-23 .1102-9485-24 1. 102-9485-25 298-5210-92 298-9019-86 102-30828-1 102-30829-1 298-5515-68 298-161-93

26 27 28 29 30 31

298-39-97 502-8528-80 298-5211-92 298-9026-86 298-5092-92 102-10719-1

Description General Motors Diesel Engine Series 4-53 Model 5043-7001 (See Engine Parts Book) Gasket, Air Inlet Housing (General Motors #5124405) (Reference only) Radiator Radiator Hose, Upper Radiator Hose, Lower Hose Clamp, 1-13/16" to 21/4" Radiator Drain Cock, 1/4' 1 N.P.T. Radiator Cap (Included in Item 7) Support, Oil Cooler Oil Cooler (Hydraulic) Rubber Baffle Back-Up Bar Quick Edge Trim, 20" lg.

Air Cleaner 12" (Includes Items 15 thru 20) Element (Donaldson P11-7431) Gasket (Donaldson P01-8462) Thumb Screw (Donaldson P01-6984) Clamp Assy. (Donaldson P10-0810) Baffle (Donaldson P10-6329) Cup Assembly (Donaldson P10-6589) Cup Gasket (Donaldson P01-7335) Mounting Band, Air Cleaner Air Cleaner Hose Clamp, 2-9/16" thru 3W 1 Front Engine Support Rear Engine Support (As Illustrated) Rubber Engine Mount Special Cap Screw, V2 x 3", Zinc Plated Hardened Structural Washer Extension, Oil Filler Rubber Elbow 45°, 4" I.D. Hose Clamp, 3-9/16" to 4 /1 2" Elbow, Rubber 90", 4" I.D. Air Inlet Tube

No. Req'd.

Part Number

32 33

502-8526-80 102-7949-1

34 35 36

298-7084-91 102-30614-1 102-4786-1 { 298-92-47 1398-14000-1 398-14001-28 102-30830-1 502-20251-80 298-5212-92 102-10540-1 502-8525-80 298-205-47 102-30910-1 1298-115-93 1 398-20000-39 *102-3283-1 * 398-2006-65

1

1 1 1 1 4

37

1 1

38 39 40 41 42 43 44 45

2

1 1 1 1 1 1 1 1 1

46 47 48 49 50

1 2

51

1 1 1

52

4

53 54

4

55

8

.

*102-5164-2 *102-10556-1 1 102-7362-1 398-20000-64 102-10557-1 *102-7361-1 102-7360-1 .{ 398-2000-64 298-112-93

56 4

1 1

57 •

*Used on Serial Number 181 and up.

Item No.

Description Adapter Tube, Air Intake Pump, Hydraulic, Steering (Vickers #VTM42-60-75-15-MD-R1-14) (See Separate Illustration) "V" Belt — Set of 2 (Steering) Sheave, Hydraulic Steering Pump Bracket, Steering Pump Ether Cup Red. Bushing, 1/4" x 1/8", Outside Hex Street Elbow, 1/8" x 90° Guard, Exhaust Pipe Exhaust Pipe Muffler Muffler Support Exhaust Elbow Clamp, Exhaust Pipe Yoke H.T. Zinc Plated Cap Screw, Y2" x 11/4" Lock Washer hi Adapter, Flywheel H.T. Socket Head Nylok Cap Screw, 3/8" x 11/4" Drive Plate Drive Hub Drilled Cap Screw, 5/16" x 1/4" Lock Washer 5/16" Soft Iron Wire, 16 Ga. x 14" lg.

Drilled Cap Screw, 3/8" x 1", H.T. Soft Iron Wire, 16 Ga. x 14" lg.

Joint (Center Bonded) Drilled Cap Screw, 5/16" x 11/4" Lock Washer 5/16" Soft Iron Wire, 16 Ga. x 43" lg.

H.T. Zinc Plated Cap Screw, 7/16" x 1W Lock Washer 7/16" • H.T. Zinc Plated Cap Screw, V2" x 1W' Torsional Damper Shaft '

398-20000-38 298-114-93 *102-30831-1

No. Req'd.

1 1 1 1 1 1 1 1 1 1 1 1 1 2

1 8 8 1 6

1 6 6 1 6

1 12 12 12

1 2 2 2

1

AJOUIg 3ouJU Olp fU4S110 2

GENERAL MOTORS DIESEL POWER OPTION — AIR CLEANER EXHAUST SYSTEM — STEERING PUMP — FLYWHEEL ADAPTER SP1100 DUAL VIBRATING DRUM COMPACTOR

GENERAL MOTORS DIESEL POWER OPTION - AIR CLEANER EXHAUST SYSTEM - STEERING PUMP - FLYWHEEL ADAPTER SP1100 DUAL VIBRATING DRUM COMPACTOR (Continued)

Part

Item No. 58 59 60 61 62 63 64 65 66 67 68

Number

Description

1

1 81§ 12 12

I

1 1 1 1 1 4 2 6 4 1

70 71 72 73 74 75 76 77 78

79 80

83 84

85

1

1 1 1 1 1

91 92 93

2 4 1

1 1 1 1

Description

Hose Assy. (Fuel Return) Reducing Bushing, W' x 3/4" Street Elbow, %" x 90° Hose Assy. (Suction Line) Reducing Bushing, W' x 1/4" Street Elbow, %" x 90° Bracket for Traction Pump Control Cable (Bolted to Engine Governor) (Not Illustrated) Cap Screw, %" x 1" w/Cut Washer 398-2001-46 101,3091-2--2---Spider -&-Beazingi4 Block-s-)-(5€)--' (-114;5177Y -1398-11000-41 Nut IV, U.N.F. 398-20000-25 Cut Washer Y2 ' ' 398-20000-47 External Shakeproof Lock Washer W' §298-51-98 Check Valve 298-19-93 Flat Hd. Cod. Plated Self-Locking Machine Screw, 3/8" x 1" 398-20000-66 Zinc Plated Cut Washer 3/8" 398-11000-19 Hex Nut 3/8" 298-103-93 Zinc Plated Hex Head Heat Treated Cap Screw, 3/8" x 3/4" 398-20000-37 Lock Washer 3/8" Cad. Plated Flanged Lock Nut 3/8" 298-2065-71 Zinc Plated Heat Treated Hex Head 298-104-93 Cap Screw, 3/8" x 1" Straight Adapter, 1" N.P.T.F. x 298-2141-62 1-5/16" J.I.C. 102-10506-1 Muffler Hanger (Belting) 298-101-93 H.T. Zinc Plated Cap Screw 5/16" 398-20000.64 Lock Washer 5/16" 398-11000-18 Hex Nut 5/16" 502-2786-81 X7896 298-6508-96 502-1341-90 X7896 298-6508-96 102-30899-1

No. Req'd.

1 1 1 1 1 1 1 2

{

86 87 88 89 90

{

69

82§

1

1

Part Number

Item No.

94

95

1

* Comparative size exaggerated for clarity. § For fuel system - not illustrated.

7 16 7 10 4 13 6 2

1 4 4 4

co nstructi onm a ch i ner y

Adapter Plate & Bearing Carrier H.T. Zinc Plated Cap Screw, 3/8" x 1W' t398-20000-12 Lock Washer, 3/8", Zinc Plated Oil Seal (CR No. 26211) *298-3116-68 Ball Bearing (SKF6210-RS) *298-372-2 (MRC 210-SZ) *298-8530-34 • Retaining Ring, External Snap Ring *298-7013-34 Grease Fitting 111930 398-8000-26 Cable (Engine Shutdown) 102-7957-4 Cap Screw, 3/8" x 1W' 398-2001-82 Cap Screw, 3/8" x 1%" 398-2001-79 r 3/8" 398-20000-37 Lock Washe 398-20000-23 Cut Washer 3/8" Ball Joint (Cable End) 298-263-47 Miscellaneous Engine Parts (Not Illus.

Sending Unit, Oil Pressure 298-2066.56 Sending Unit, Water Temperature 298-2067-56 398-14000-13 Red. Bushing, V x 3/8" Bracket, Cable Mounting (Governor & 502-4625-80 Pull to Stop) Control Arm (Governor) 502-2980-80 102-30911-i Drive Shaft Cable Clamp, Throttle 298-335-47 Bracket, Cable Clamp 298-157-47 Shim 298-245-47 Large Flange Lock Nut, )4-13 298-2063-71 Indicator, Air Cleaner 298-6509-68 Bearing, Ball w/Seals 298-268-2 Rear Engine Support w/Notch for 102-30829-2 Starter Clearance (Opposite of Illustration) Cable Clamp, Throttle 298-146-47 Control Cable, Vernier, Throttle 102-9874-2

*502-6740-80 1298-106-93

No. Req'd.

construction machinery

485-8 (New 8/80)

8 - \ \

18

\ 'NN 24 ,;: I.*X\ 24 . \-.. 1 17 ...

16

1

15

©

." -....-23

13 .

6 1 r • ' PI. 1,, ' li ' . i 'a 24 20

- ,,, F I a 12 I ...,

~

21

19

I -- -**.

HYDRAULIC PUMP — STEERING VICKERS PART NUMBER VTM42-60-75-20-MD-R1-12 REX PART NUMBER 102-7949-1 Item No.

Part Number

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

102-7949-10 102-7949-11 102-7949-12 102-7949-13 102.7949-14 102-7949-15 102-7949-16 102-7949-17 102-7949-18 102-7949.19 102-7949-20 102-7949-21 102-7949-22 102-7949-23 102-7949-24 102-7949-25 102-7949-26 102.7949-73 102.7949-M 102.7949-79 102-7949-30 102-7949-31 102-7949-32 102-7949-33

Description Manifold Sub-Assembly (*281409) Cover Sub-Assembly (*286613) Control Valve Sub-Assembly (*232799) Ring (*296599) Body Sub-Assembly (*296601) Shaft (*250455) Washer (*28931) Screw (*199144) Pin (*32559) Screw (*171523) Spring (*170072) Plug (*175049) Spring (*245507) Pressure Plate (*276396) Pin (*154364) Vane Kit (*922594) (10 pcs.)

Rotor (*213859) Cartridge Kit (*923092) Bearing (*222440) Snap Ring (*106641) Bearing (*148423) Key (*1606) Snap Ring (*172376) Seal Kit (*922904)

* Vickers Incorporated, P.O. Box 302, Troy, Michigan 48084 part numbers.

Always Give Serial Number of Machine

No. Req d.

1 1 1 1 1 1 1 3 1 4 1 1 1 1 2 1

1 1 1 1 1 1 1 1

485-9 (New 8/80)

1

construction rnochinecy

I I

1

485T-10 (R 287)

single and double drum vibratory rollers

FRAMES, GUARDS, ENGINE HOUSING, HYDRAULIC &" FUEL TANK, ELEC RIC CONTROL CONSOLE OPERATORS SEATS .

ITEM 1 1 1 1 1 1 1 2 2 2 2 3 4 5 6 7 7 7 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 21 22 22 22 23 24 25 26 27 28 29 30 31 32 33

PART NUMBER 502-01737-80 502-07136-80 502-06579-80 502-08475-80 502-08496-80 502-08496-81 102-10421-01 502-20088-80 502-06579-81 502-06582-80 102-10421-01 502-02799-80 298-02116-56 298-02511-86 102-09914-01 502-20101-80 298-00113-93 298-00039-97 298-02063-71 502-20102-80 102-30655-01 502-06667-80 298-00121-17 102-30657-01 102-30768-01 102-10455-01 102-30769-01 298-17011-86 102-10128-01 102-50086-01 502-08516-80 502-06610-80 102-30656-01 102-30656-02 502-20100-80 398-02001-77 398-20000-51 502-06650-80 502-20103-80 102-10060-01 502-06611-80 502-20453-80 502-20453-81 102-09607-01 8608 398-20000-88 398-30000-12 102-10497-01 ,

DESCRIPTION MAIN&ROLL FRAME WELDMENT MAIN FRAME REF. ONLY ROLL FRAME REF. ONLY BALL STUD FOR STEERING CYL. STEP WELDED TO ROLL FRAME STEP WELDED TO ROLL FRAME HOSE BRACKET FUEL TANK & ROLL FRAME WELDMENT ROLL FRAME FUEL TANK & CROSS HOUSING HOSE BRACKET FILLER CAP W/LUG SENDING UNIT, FUEL INDICATOR GASKET-SENDING UNIT SEAT SEAT PLATFORM H.T. ZINC PLATE C.S. 1/2" X 1" WASHER 1/2" HARDENED LOCKNUT 1/2-13 LARGE FLANGE FRAME SEAT ACCESSORIES DOOR DRIVE LINE COVER PLUG BUTTON SPLASH PLATE RAIL PIPE RAIL PIPE RAIL PIPE SOCKET TEE 1: PIPE BRKT-ISOLATOR HSG.FOR ROLL 2"SIDE BRKT-ISOLATOR HSG.FOR ROLL 1-1/2"

WRENCH-FORCE CHANGING HYDRAULIC TANK-40 GAL. GASKET-HYD. TANK GASKET-HYD. TANK COVER-HYD. TANK CAP SCREW 3/8" X 1" H.T. COPPER CUT WASHER 3/8" ENGINE HOOD RADIATOR CAP LOCK CLIP (WELDMENT) GRILLE PANEL-SIDE, ENGINE

PANEL-SIDE, ENGINE CLIP-FASTENER COMPRESSION SPRING CUT WASHER 1/4" COTTER 1/8" X 3/4" BRAKE DISC SIDE GUARD

1 2 1

1 1 4 2 1 1 2 1 16 16 16 2 2 1 2 2 2 1 2 2 4 4 1 1 2 2 1 12 12 1 1 1

2 1 1 2 2 2 2 1

485T-11 (R 287)

single and double drum vibratory rollers

FRAMES. GUARDS, ENGINE HOUSING, HYDRAULIC & FUEL TANK,

ELECTRIC CONTROL CONSOLE OPERATORS SEATS =BM -

34.

4' 35 35.36 36 36 36 36 36 36 36 37 38 39 40 41 42 43 44 45 46 46 46 47 47 48 49 50 50 51 52 53 54 54 55 56 57 57 57 57 58 58

PART NUMBER 102-10277-01 102-10277-02 502-06627-80 102-10480-01 102-04375-01 102-04375-11 102-04375-12 102-04375-13 102-04375-14 102-04375-15 102-04375-16 102-04375-16 502-06658-80 502-20145-80 102-10453-01 102-10439-01 102-30188-04 402-01749-02 402-08513-80 402-08082-80 298-00131-47 398-03000-23 102-11142-01 298-00103-93 502-08514-80 502-08519-80 102-10504-01 398-11000-22 398-20000-39 102-30787-01 102-10507-01 298-05527-68 102-10502-01 502-06577-80 102-10539-01 102-10671-01 298-00098-93 398-11003-47 398-20000-36 102-10672-01 298-00101-93 398-20000-50

DESCRIPTION

SHIM

,

,

Q21 7 7 •_ 8

SHIM 4 CONSOLE FOR ELEC. CONTROLS 1

1 ELEC. CONTROL MODULE INSTRUMENT CLUSTER ASSY. 1 AMMETER ' 1 WATER TEMP. GAUGE 1 1 OIL PRESSURE GAUGE

1 FUEL GAUGE 1 TACHOMETER

1 GLASS BEZEL 1 CONSOLE-STEERING 1 COLUMN - STEERING WHEEL 1 COVER - CONSOLE 1 GASKET - CONSOLE 1 1 FLEXIBLE SHAFT-SPEEDOMETER

2 NAME PLATE

2 TRACTION DRIVE GEAR CASE

LOCK-STEERING 1 2 PIN-STEERING LOCK HAIRPIN-STEERING LOCK COTTER PIN 3/16" X 2-1/2" 2 COVER H.T. ZINC PL. C.S. 3/8" X 3/4" 4 SUPPORT-HOSE DRIVELINE PROTECTOR BRACKET "U" BOLT 4 NUT 1/2" LOCK WASHER 1/2" 2 GUARD-DISC BRAKE 2 GUARD-SIDE DISC BRAKE 4 GROMMET-BATTERY CABLES 1 GUARD-GEAR CASE WELDMENT 2 WATER TANK 2 COVER PLATE COVER PLATE 2 H.T. ZINC PL. C.S.1/4"X3/4" 4 ZINC PLATED HEX NUT 1/4" 4 LOCK WASHER 1/4" 4 COVER-STEERING COLUMN 6 CAPSCREW 5/16"Xl" ZINC PLATED CUT WASHER 5/16"-ZINC PLATED 6

.~A:

I

.

485-12 - New 8/80)

I

construction machinery

I I I

Item No.

Part Number

1

102-30292-1

3 4 5 6 7 {

8 9 10 11 -12

- 13 14 15 16 17 18 19 20 21

-

102-30437-1 59077 298-6806-8 298-7527.34 398-8000-7 398-2002-30 398-20000-37 39811000-22 398-11000-87 398-3000-68 298-2171-62 502-8475-80 102-10508-1

102-30772-1 502-8510-80 298-158-47 298-245-47 X202821 502-6658-80 502-20145-80 102-30745-1 298-8110-86

22

102-9236-1

23

102-30745-2

24 25

102-3701-13 102-3701-5 298-68-47 298-9-71 { 102-10757

26

No. Req'd.

Description H y draulic Cylinder — Steering (See Separate Illustration) Housing — Ball Stud Washer Bushing — Radial Internal Snap Ring Alemite Fitting #16106 H.T. Cap Screw h" x 2W' Lock Washer '/2 " Nut 1/2 " U.N.C. Castle Nut 11/4" Cotter Pin 3/16" x 2" Adapter — h" N.P.T.F. x 1/4 16 J.I.C. (Anchor 8MA-8JMS) Ball Stud (Reference onl y ) Control Cable (Morse Series 40, Part No. 43C156) Traction Pump Control 114" Ig. Bracket — Traction Pump Control Cable Stop for Lever Cable Clamp Shim for Cable Clamp Ball Joint V4-28 Console — Steering, Forward-Reverse Column — Steering Wheel Hose Assembly — h" I.D. x 75" lg.

Strai g ht Adapter 1/4-16, "0" Ring Mole to 1/4-16 Male J.I.C. (Anchor #8-BCO) Steerin g Valve (Char-L y nn "Orbitrol") (See Separate Illustration) Hose Assembl y — )/2 " I.D. (S.A.E. 100R1) x 102" I g .

Hose Assembly — h" I.D. x 62" Ig. Hose Assembl y — W' I.D. x 136" Ig. Steerin g Wheel Nut for Steerina Wheel Horn Button Kit (See Item 74)

Item No. 27

1 2 6 2 2 2 2 2 2 2 2

28 29 30 31 32 33 34 35 36

-

1 2 37

Port Number 298-278-47 I*502-8511-80 L* 298-7019-8 298-314-2 298-315-2 102-10286-1 *502-8483-80 X7887 102-10783-1 X204135 102.10703-1 *398-3000-8 *398-20000-66 298-130-93 298-42-97 298-2067-71 298-42-97 102-10288-1 298-7018-8 298-36-71 398-20000-10 102-10299-1 298-6007-34 298-6000-34 102-10454-1 502-8508-80 502-281-80 502-282-80 102-7245-12

{

1

1 1 1

1 2

1

1 1 2

1

38 39 40 41 42 43 44 45 46 47 48 49 50 51 52

1

1 1

298-135-47 602-188-1 102-10457-1

Description Knob — Steering Wheel Shaft — Travel Control (Bushed) Bushing 3/8" (Included in 502-8502) Bearing (Fafnir 01103KLLB3) Flangette Bearing Mount (Half) (Fafnir #62MST) Threaded Rod Clovis for Travel Control Lever Ball Joint 3/8" Lever — Travel Control Ball Knob /2" Drilled Pin Cotter Pin 3/32" x 1/4" Cut Washer 3/8" H.T. Zinc Plated Cap Screw 14" x 2" Hardened Washer Flan ged Locknut 1/4-10, Cad. Plated Hardened Washer 1/4" Special Stud Bronze Bushing Cap Locknut U.N.C. Cut Washer 13/16" x 1/2 " x 9/64" Lock — Position, Console Roll Pin 5/16" x 2V" Roll Pin 5/16" x 1%" Compression Sprin g Cover Steering Console Control Lever — Manual Override Lever — Manual Override Control Cable (Morse #33BC120) 120" l g .

Ball Joint #10-32 U.N.F. • H y drostatic Pump w/Valve Consisting of: H y drostatic Pump (Sundstrand Series 22) (See Separate Illustration) Vibration Drive

No. Req'd.

2 2 4

1 2 2 2 2 2 2 2

1 1 2 2 1 2 4

1 1 1

2 2

2

AJ.UILp DIU U O! P nJ4SUO 3

OPERATOR'S CONTROLS — FORWARD, REVERSE VIBRATION OVERRIDE — POWER STEERING

OPERATOR'S CONTROLS — FORWARD, REVERSE VIBRATION OVERRIDE — POWER STEERING (Continued)

Item No.

Part Number

52 102-10399-1 C _ oned.)

298-2525-68

102-10772-1

54

102-30771-1 102-9149-2 102-9149-3 102-9149-4 102-10510-1 298-6514-17 298-276-2 102-9913-3 1298-146-47 298-245-47 102-10481-1 298-6029-34 102-7253-1 102-9874-2 502-8501-84 298-9018-86

55 56 57 58 59 60 61 62 63 64 65 66

Hydrotransmission Valve (Honeywell 11V7058A1155) .

Cover Gasket (Honeywell 11134480) For Service only. Always include new gasket with 102-10399-1 Valve Hydrostatic Pump (Sundstrand Series 23) (See Separate Illustration) Traction Drive Bracket, Manual Override Horn Nut for Horn Bracket for Horn Arm, Limit Switch Limit Switch Rod End Threaded Rod Cable Clamp Shim Support, Air Cleaner & Limit Switch Roll Pin, 3/16" x 1%" Cable Brake Vernier Control, 3" Travel (Throttle) Hose Assembly Hose Clamp

No. Req' d.

2

1

1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1

Item No.

Part Number

67

102-7949-1

68 69 70 71

200049 398-17000-70 102.10259-1 298-15018-17 102-10672-1 298-101-93 398-20001-50 102-30913-1 298-103-93

72

73*

398-20000-37 398-20000-66 102-10757-1 74 75

102-10757-2 102-10757-3 102-111757-4 298-8187-86

Description Hydraulic Pump, Power Steering (Vickers 11VTM42-60-75-15-MD-R1-14) (See Separate Illustration) Split Bushing (Included in Item 47) Square Head Set Screw, 3/8" x 1V2" Washer Horn Relay Cover, Steering Column Cap Screw, 5/16" x 1", Zinc Plated Cut Washer, 5/16", Zinc Plated Guide Bracket — Travel Control Heat Treated Zinc Plated Cap Screw 3/8" x 34 11 Lock Washer 3/8" Cut Washer, Zinc Plated 3/8" Horn Button Kit (Ross Gear #465625) Consists of: Parts Group (Ross #454871) Button (Ross #450029) Cover (Ross #450066) Straight Adapter — Long

* Effective Serial Number 181.

No. • Req'd.

1 1 2 2 1 1 6 6 1 8 8 8 1 1 1 1 2 const ructi onrnoch i n e,-y

53

Description

•

Item

No.

Part Number

Description

9 10 11

298-15018-17 102-9149-2 102-9148-1 298-12015-17 298-26086-17 102-30523-1 298-26087-17 102-6440-1 298-26034-17 102-9149-4 102-9149-3

Horn Relay (Reference Only) Horn (Reference Only) Horn Button Kit (Reference Only) Flood Lamps Connector - 2 Wire • Bullet Type Wire Set for Lighting System Connector - 3 Wire - Bullet Type Water Pump (Reference Only) Terminal - Wire for le Stud Horn Bracket Nut Bracket

15 16

102-10464-1 102-8383-8

Cable - Battery (1 Ft. 0" Long) Cable - Battery (5 Ft. 2" Long)

2 3 4 5 6 7

8

18 298-2084-56 19 298-2066-56

Eng. Temp. Sending Unit Oil Pressure Sending Unit

No. Req'd.

1

1 4 1 1 3 2 2

1 1

1

Item No.

' Part Number

20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

298-02116-56 298-03254-17 102-30673-3 102-30524-3 102-30789-1 298-6067-17 298-6176-17 298.5005-17 298-5004-17 102-4375-13 102-4375-11 102-4375-14 102-4375-12 298-6543-17 298-103-17

35

102-10399-1

2 1 1 JOHN DEERE ONLY SERIAL NUMBER 126 TO 150

Description Sending Unit Fuel Indicator Battery (72 Amp. Hour) Wire - Horn Button to Relay Wire - Horn Relay to Horn Wire - Horn Relay to Alter.

Start Button Key Switch Circuit Breaker (20A.) Circuit Breaker (2A.) Oil Pressure Gauge Ammeter Fuel Gauge Water Temperature Gauge Solenoid Switch - Fuel Pump Shutoff Magnetic Pickup - Speedometer Frequency Hydrotransmission Valve - Vibration Drive Control

No. Req ' d.

1 1 1 1 1 1 1 2 1 1 1 1 1 1 3 2

Ai eu! tp ow u o! p n4su o3

WIRING DIAGRAM — POWER UNIT — MAGNETIC PICKUPS, SPEEDOMETER, AMPLITUDE HONEYWELL HYDROTRANSMISSION VALVE FOR VIBRATION DRIVE HYDRAULIC PUMPS — INSTRUMENT PANEL MODEL SP1100 VIBRATORY ROLLER

1

•

SERIAL NUMBER 151 AND UP 2•Ill siva UR .iii( Pag-uP

irlf•Of IN& Al Qui•lt / 11 0

21

k-

5

144

C

goo

26[ 1 28

10 PI

P6

59 56

p.

56

1•601 WO 114111$ OP.)

58

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B., 51 60 i

23 0

,....., •,

311111.50 .1111.

WNW *WOW

Pt

2

2

25

1103.40 V -5 0 10 1.04 1100 HID 503 1.42•1 10011 • 30 10 11111 111 01111 •

mi.

_ 30 18

5511.4 11

5

I I

I11I11II,M y P.

to

11

I/ 6(i t' 11 /001 0,11) 501 111./. 0001 • .1/ 10 Ulm 1110000 WA/ • 30 10 110/0

11 \ 1290 56 6 21 I HO

22

ut .0110L

29

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0/10 31; 1

1

0111

014555016 501.

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A 0

ELECTRICAL INTERCONNECTION SP1100 VIBRATORY COMPACTOR

a

1

C

Item No.

Part Number

1 2 3 4 5 6

502 ,8571-80 502-8572-80 102.9859-1 502-8573-80 502-8574-80 502-8575-80

7 8

502-8576-80 502-8577-80

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

502-8578-80 502-8580-80 502-8581-80 102.8383-8 102-10464-1 298-6540-17 298-2116-56 298-2066-56 298-2084-56 102-9149-2 102-9149-3 102-9149-4 298-15018-17 102-9148-1 298-6543-17 298-3255-17 102-6440-1 298-26034-17 298-26086-17 102-8383-9 398-14000-13

Description Cable 1 — Steering Wheel to Horn Relay • Cable 2 — G.M. Engine Loom Cable — Aux. Mtr. Str. to Mtr. Str. Cable 4 — C.P. to Tank End Water Pump Cable 5 — Pig — Tail Cable 6 — C.P. to Eng. End w/Pump & Speed.

Cable 7 — C.P. to Hyd. Sol's. & Lights Cable 8 — C.P. to Tank End Freq. & Fuel Cable 9 — C.P. to Travel L.S. Cable 11 — C.P. to Eng. End Freq.

Cable 12 — Alt. to Fuel Pressure Sw. Cable — Battery (Red) Cable — Engine Ground Fuel Pressure Switch Fuel Indicator Sending Unit Oil Pressure Sending Unit Engine Temp. Sending Unit Horn Nut Bracket (For Horn) Horn Bracket Horn Relay Horn Button Kit Aux. Mtr. Str. Sol. Sw. Battery — 150 Amp. Hour Water Pump '4" Eye Terminal Connector — 2 Wire Cable Battery (White) Reducing Bushing W' x 3/8" Note — Items 31 thru 55 Not Used .

No. Req'd.

A

1 1 1 1

0

3

1 1 1 1 1

1 1 1 1 1 1 1 1

1

1 1 2 2 2

1 1

OPTIONAL HEADLIGHT COMPONENTS 56 57 58 59 60

298-12015-17 298-26087-17 298-26086-17 502-8582-80 502-8583-80

Head Lights Connector — 3 Wire Connector — 2 Wire Cable — To Head Lights Cable — Between Head Lights

4 2 2 2 2

0 2

3 A

3.

4

I I I 485-25 (Rev. 1/83)

construction machines.y

STE ER ING cyLiNoeR PowER SraERNG PvmP

.. 4.••••

8

10

I :.;

14 -

1151!

POWER STEERING HYDRAULIC SYSTEM SP1100 VIBRATORY ROLLER

Item No.

Part Number

1 2 3 4 5 6 7 8 9 10 11 12

298.8034-86 502-8501.84 298-9018-86 102-7949-1 298-814446 298-8187-86 102-3701-13 298-8110-86 102-9236-1 102.30745-1 102-30745-2 298-2171-62

13

14 15 le■

102-302092-1 102-31008-1

102-37G1-5 .

298.14508.86

Description Adapter, Male 90°, 7/8" J.I.C., i/2" N.P.T. Hose Assembly Clamp, Hose Pump, Hyd. Steering Fitting, Elbow Adopter, Str. Long, 3/4" "0" Ring, Yi" J.I.C. I/2" I.D. Hose Assembly Adapter, Str., 34" "0" Ring, 3/4" J.I.C. Valve, Hyd. Steering Control Hose Assembly Hose Assembly Adapter 90°, 1/2" N.P.T., 3,i" J.I.C. Cylinder, Hyd. 3" Cylinder, Hyd. 4" 1/2" I.D. Hose Assembly

Reducer, 1" x 3/2" N.P.T.F.

•

No. Req'd.

1 1 1 1 1 2 1 2 1 1 1 3 1

1 1

AJO U! Lp ow uo! p n.14s uo3

Item No.

Part Number

-

102.09236-01

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

102.09106-10 102.09106-11 102.09106-12 102.09106-13 102.08077-21 102.08077-22 102.08077-23

102.09106-18 102.09106-19 102-09106.20 102.09106-21 102.09236-10 102-09236.11 102-09106.24 102.09106-25 102.09236-12 102.09236-13

Steering Valve (Char-Lynn 'YP12SHF) Terminal & Wire (21142.1) Insulator Contact ('21138) Spring Contact ('5029) Washer Contact ('5028) Ring, Snap ("14092) Ring, Retainer ('5245) Bearing Assy. (•21146) Not Used Shalt Assy. (•6783) Ring, Contact (•21149) Insulator ("21151) Tube & Flange ('6785) Cap Screw % - 16 x %" Horn Brush Kit ('6414) Connector ('21173) Drive ('5126) Plate ('5414) Gear Set ('5664.8) Spacer ('5178) Spline ('5213) Cap, End •6481) Cap Screw 12 p1. x 3" ('5389.14) Cap Screw %."-18x%1•21046-1)

24

**

Oil, Seal

102.0910614 102.09106-15 102.09106-16 102.09106-17

No. Req'd.

1 1 1 1 1 2 1 1 • 1 1 1 1 2 1 1 1 1 2 1 1 1 7

Item

No.

Part Number

25 26 27

102.09106-26

28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

102.09106-28 102.09106-29 102.09106-30

••

102.09106-27

•

102.09106-32 102.09106-33 102.09106-34 102.09106-35 102.09106-36 102.08077-16

Description Plate, Valve Housing •843) Seal Bearing Kit ('64006) (Incls. 28, 29, 30) Race, Bearing (•5542) Locator, Bearing ('5543) Bearing, Thrust Needle (•5544) "0" Ring Control Kit (•6419) (Incls. 33.41) Housing Sleeve Spool "0" Ring Plug Seal ('21124) Seal, Check ('859) Ball, Steel ("18026) Spring, Compression ('857) Pin, Centering (•15) Seal Kit ('5140) (Incls. 24, 26, 31, 36)

No. Req'd.

1 1

1

AJOUN DOLLI U01 43 f1.14SUO D

ORBITROL STEERING VALVE - CHAR-LYNN

1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1

'Char-Lynn Co. part numbers • 'Parts Included in Seal Kit, item 42.

• *Parts Included in Control Kit, item 32 Not Sold Separately.

4 1

Z

(C) FISCHE NO. 7 GRID A-25

oa 00 0

Oa th

1 485-28 (New 8/80)

construction machinecy

3" STEERING CYLINDER (GREEN)

Item No.

Part Number 102.30292.01

1 2 3 4 5 6 7 8 9 10 11 12 —

102.30292-11 '102.30292-12 102.30292-13 102.30292-14 102.30292-15 '102.30292-16 '102-30292-17 102.30292-18 102.30292-19 102.30292-20 '102.30292-21 '102.04714-19 102-30292.22

Description Steering Cylinder (Green #73.386) Inds. the following Service Parts Lock Nut Poly-Pac Piston Barrel Assy.

Rod "0" Ring "0" Ring Lock Wire Cap Cap Screw Dust Seal "0" Ring Seal Service Kit Inc's. 'Items 2, 6, 7, 11 & 12

I I I

No. Req.d.

1 1 2 1 1 1 1 1 1 2 2 1 1 1

485-28A (Rev. 1, 83)

9 10 11 12 13 14

4" STEERING CYUNDER (GREEN)

Item No.

Part Number

1 'I 3 4 5 6 '7 8 '9 10 11 12 '13 '14

102-30292-11 102-31008-11 102-31008-12 102-31008-13 102-31008-14 102-31008-15 102-30292-16 102-31008-16 102-31008-17 102-31008-18 102-31008-19 102-31008-20 102-30292-21 102-31008-21

Lock Nut Piston Seal Piston Stop Tub. Barrel Assy.

Rod "0" Ring Sleeve "0" Ring w/Back-up Cap Lock Wire Cap Screw Dust Seal "0" Ring w/Back-up

'—

102-31008-22

Seal Service Kit Includes Items 2, 7, 9, 13 and 14

Description

No. Req'd.

1 1 1 1 1 1 1 1 1 1 2 1 1

485-29 (New 8. 80)

construction machinery

ARTICULATING CROSS ASSEMBLY SP1100 VIBRATORY ROLL ASSEMBLY .

I t em No .

1 2 3 4 5 6 7

Part Number 102-5430-1 402-1793.2 298-357-2 298-358-2 [298-10033-2 298.100342 298-10035-2 f398-2002-25

098-20000-39 502-6604-80

,

Description Articulating Cross Bearing Retainer Outer Ring — Thrust Bearing Inner Ring — Thrust Bearing Plastic Shim .005" thick Plastic Shim .075" thick Plastic Shim .020" thick Heat Treated Cap Screw Ih" x 1 34" Lock Washer 1/2" Housing — Bearing & Cross — Part of 502-20088-80 Fuel Tank and Roll Frame Weldment (For Reference only)

Always Give Serial Number of Machine

No. R eq' d.

1 3 4 4 8 8 6 18 18

1

Woos TPNI

PoLic

A

Thrit (5.2-‘410-6•20 hiot 1,9ut

ND _titCt1 1 t4t

" I !-•

TRuE of

• ...It

f

9!■

13

th .

4,41.1.-Es

)

(

plopt Di riE GEN( --

%Ayu M.T.0, Mourn' ( 021014 - 20de)

1 - 1[111 16 MEP: ?‘:_itir Eft. vl enT ql* _

En‘thE E

0113 1. 1 11 5kk ki !!!!•4 _,..

Fos AssEmetio l.asn.w of

1111111 -

11 12

t4

o Rot

L

A.‘auN 3our uo4, n44 su o 3

15

Amou wo w u o! p nJ4 su o )

OIL RETURN LINE SCHEMATIC HYDROSTATIC PUMPS THRU OIL COOLER TO HYDRAULIC TANK SP1100 VIBRATORY ROLLERS EFFECTIVE SERIAL NO. Item No.

Part Number

1 2 3 4 5 6 7

102-50022-1 298-6526-86 102-10763-1 298-17015.86 298-2141-62 102-30946-1 102-30947-1 298-8199-86 298-6562-86 398-20000-37 502-8619-80 298-8030-86 502-8619-81 298-104-93 502-8614-80 298-8198-86

8 9 10 11 12 13 14 15 16

Description Manifold, Return Lines Adapter, 90° Elbow, %' N.P.T.F. x 1.1/16-12 J.I.C. Ball Valve 1" Service Tee, 1" N.P.T.F. Adopter, Straight, 1" N.P.T.F. x 1-5/16-12 J.I.C. Hose Assembly, 1" I.D. x 147" lg.

Hose Assembly, 1" I.D. x 117" Ig. Adopter, Straight, Male, 3'" N.P.T.F. x 7/8-14 J.I.C. Elbow, Male 90", %" N.P.T.F. x 7/8-14 J.I.C. Lock Washer 3/8" Hose Assembly, 5/8" I.D. x 4%0" lg.

Male Adapter 90°,7/8-14 "0" Ring x 7/8-14 J.I.C. Hose Assembly, 5/8" I.D. x 1'-3" lg.

Rd.Hd. Zinc H.T. Cap Screw, 3/8" x 1" Hose Assembly, 1/4" I.D. x 60" Ig. Male Adapter 90", 7/8-14 "0" Ring x 1-1/16-12 J.I.C.

No. Req'd.

1 1 1 1 4 1 1 1 1 4 1 2 1 4 1 1

I I I 485-34 (New 8/80)

construction machinel-y

N N mt.

"4-• c;1

rdm, CO 1.13

aI 4 7,

c■=1 7.

-

■Glr

%CI

ft

-

CNI

;4

O

0.4

\64

c

fl

/m'r

TT

03 LAW

Q

GO Liz

Is)

WS ••••■

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L....4.4....4..... !

11. COO" 41=).=•G•4 GNI C■1 CV C.1 4.2 en 'MP

A

. ;. it° 0; (4. _, ,

swit 11 1

• - 0 _ 7.71 .Z

Sea Nen.,

I I I

ksau! ip our u o pnio uo ,

Part Number

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

298-8033-86 102-1594-4 398-2005-56 398-20000-37 102-9832-1 298-12003-86 298-2275-62 298-2081-62 502-1341-91 102-30741-2 102-30741-5 298-9061-86 298-17000-86 X7896 298-2248-62 298-8155-86 298-8180-86 102-30741-3 102-30741-4 502-1341-95 502-8501-82 102-30895-1 102-30894-1 102-10784-1

25

398-2005-88

26 27 28 29 30

298-39-97 102-5254-1 102-4365-90 102-4365-33 102-4365-40

Description 1" Split Flange "0" Ring

3/8" x 13/4" H.C.-H.T. Cap Screw 3/8" Lock Washer Motor, Hyd. Nipple, '/" N.P.T.F. Connector, Female Pipe, 3/4" N.P.T.F. Union, 45" Adapter'/" Hose Assembly, 3/8" I.D. x TAW lg.

Hose Assembly, 1" I.D. x 73" Ig. Hose Assembly, 1" I.D. x 83" Ig. Split Flange Adapter Service Tee, 3/4" N.P.T.F. Reducer Adapter Tee /1 2" Connector, Bulk Hd., 1-5/16" Hose Assembly, 1" I.D. x 94" lg.

Hose Assembly, 1" I.D. x 103" lg.

Hose Assembly, 3/8" I.D. x 11 1 -0" lg.

Hose Assembly, 5/8" I.D. x 5 1 -6" Ig. Hose Assembly, 1" I.D. x 64" lg.

Hose Assembly Pump, Hyd. #22 h" x Wi" lg. Nylok H.C.-H.T. Cap Screw '/2" Hardened Cut Washer Mounting Block Relief Valve, Manifold "0" Ring "0" Ring

No. Req'd.

04,4) 044.40404p.. pom(.44.4(.44.4(.4(.4 04ct)04 04 04 04 01 .4)

Item No.

Item No.

Part Number

31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

102-4365-41 398-2006-79 398-95001-81 102-30744-1 102-30744-2 398-99004-35 298.2086-56 298.8030-86 298-15-1 298-14503-86 102-10762-1 298-2068-62 298-6501-86 102-10492-1 298-8181-86 298-2075-62 298-8161-86 298-12002-86 398-2002-19 298-8080-86

51 52 53 54 55 56 57 58

298-6509-86 298-133-53 102-8510-1 102-3849-4 502-8501-80 102-3849-6 102-30736-1 102-30737-1

■

VIBRATION HYDRAULIC SCHEMATIC SP1100 VIBRATORY ROLL EFFECTIVE SERIAL NO. HD181

. Description Back-Up Ring 5/16" x 33/4" H.T. Cap Screw 5/16" Lock Washer Hose Assembly, 1" I.D. x 13/2" lg.

Hose Assembly, 1" I.D. x 17-1/8" Ig. Tube, Copper, 3/4" O.D. x 17" lg.

Gauge, Vacuum Fitting, Adapter Connector, Tube Reducer, 3/4" N.P.T.F. x 3/4" N.P.T.F. Valve, Ball %" 3/4" N.P.T. Union, 90' Adapter (Swivel) 90" El, Street, 3/4" N.P.T.F. Manifold Spacer Adapter, Straight Union, 90" Adapter Tee 3/4" Nipple 3/4" W' x 13/4" H.T. Cap Screw Str. Adapter, 7/8" "0" Ring x 3/4" N. P . T. 3/4" N.P.T.F., 45' Str. Elbow Oil Filter Tube, Oil Reservoir Hose Assembly, 3/4" I.D. x 16W' lg.

Hose Assembly, 5/8" I.D. x 2 1 -6" lg.

Hose Assembly, 3/4" I.D. x 24" Ig. Hose Assembly, 1" I.D. x 39" Ig. Hose Assembly, 1" I.D. x 38" Ig.

No .

Reci' d.

4 12 12 1 1 1 1 2 2 1 2 2 1 2 2 2 2 2 4 2 1 2 2 1 1 1 1 1 Z ado o to

*

oo in o3 O

485-36 (New 8/80)

construction machinery

I I I

AJO U1 14 3DUJ LIOt p fU4S1.10 ,

PROPULSION HYDRAULIC SYSTEM SP1100 VIBRATORY ROLLER EFFECTIVE SERIAL NO. HD181

398-14000-62 502-8501-86 298-8034-86 298-2263-62 298-14503-86 298-13010-86 298-15-1 298-2086-56 398-99004-35 298-12002-86 102-10762-1 398-14000-22 102-3849-5 298-8080-86

Ce e303 0.1 WI .■.•

....

C'eCe 04 Ceteiet

102-10458-1 298-8030-86 298-8033-86 102-1594-4 398-2005-56 398-20000-37 102-30739-1 102-30738-1 298-8183-86 398-14010-53 398-14006-87 298-8179-86 102-30742-2 298-8178-86

29 30 31 32 33 34 35 36

....

15 16 17 18 19 20 21 22 23 24 25 26 27 28

1" Pipe Coupling Hose Assembly Adapter 90° Tee, Service Reducer Plug, 1" Pipe, Magnetic Connector Gauge, Vacuum Tube, Copper 1/4" O.D. x 11" lg.

Nipple 1/4" N.P.T.F. Valve, Ball 1/4" (See Sep. Illus.)

1" x 1/4" Red. Bushing (GaIv.) Hose Assembly Adapter Str. 7/8" "0" Ring x 1/4 11 N.P.T. Pump (See Separate Illustration) Fitting — Adapter Split Flange 1" "0" Ring, S.A.E. 1" 3/8" x 11/4" H.C.-H.T. Cap Screw 3/8" Lock Washer Hose Assembly 54" lg.

Hose Assembly 54" lg.

Adapter 45° El. 1" S.F. Reducing Elbow 3/8" x 90° (GaIv.) Nipple 3/8" x 1W' T.O.E. (GaIv.) Connector, Bulk Hd. Hose Assembly Adapter, 45" El, Adj.

Item No.

No. Req d.

■

1 2 3 4 5 6 7 8 9 10 11 12 13 14

Description

■

Part Number

re . • ..... .. er g... Pm.

Item No.

Part Number

Description

No. Req . d.

•

37

102-10398-1 298-133-53 102-8510-1 298-8176-86 102-30919-2 102-30747-1 502-736-80 298-2246-62 _ ___ _

Motor, Hyd. (See Sep. Illus.)

Oil Filter Tube — Oil Reservoir Connector, Bulk Hd. 90° Hose Assembly 5/80 x 9 1 -8" Hose Assembly, 39" Ig. Main Frame (Reference only) Tee, Service, h" N.P.T.F. _ __ _ _____

2 2 2 2 1 4 1 1 —

38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57

298-2248-62 502-8501-81 102-30742-1 102-5427-1 102-4365-14 102-4365-33 102-4365-40 102-4365-41 398-2006-79 398-95001-81 398-2001-77 102-30919-1 398-2002-25 398-20000-25 298-2108-56 398-14010-54 102-30918-1 102-10451-1 298-8001-89 298-8181-86

Adapter, 7/8" "0" Ring x W' N.P.T.F. Hose Assembly Hose Assembly Mounting Block Relief Valve, Manifold 7.!": iliP ...1 "0" Ring "0" Ring Back-Up Ring 5/16" x 31/4" Ig. H.T. Cap Screw 5/16" Lock Washer 3/8" x 1" lg. H.T. Cap Screw Hose Assembly 5/4 x 8 1 -2" lg. h" x 1.75" lg. H.T. Cap Screw h" Cut Washer Sight Plug e l x /2 " x 3/4" Red. Tee — Female Hose 1/4' 1 x 4 1 -6" lg.

Cop Filler — Transmission Air Breather Adapter Str. 1" S.F. x 15/16-12

1 1 2 1 1

1 2 2 6 6 3 1 4 4 1 1 1 1 1 2 Z CO Ul CO 03 0

construction machinery

485-40 (New 8/80)

BALL VALVE — AT HYDRAULIC TANK Yt" REX PART NO. 102-10762-1 (WATTS NO. B-6000) 1" REX PART NO. 102-10763-1 (WATTS NO. B-6000) REX MODEL SP1100 VIBRATORY ROLLER — I tem No.

1 2

3

4

1

Part Number 102-10762-2 -[102.10763-2 1102-10762-3 1_102-10763-3 f102-10762-4 1102-10763.4 102.10762-5 102-10763-5 102-10762-6 ' 102-10763-6 102-10762-7 102-10763-7

Descr i p ti on Seal Kit, %" Valve Seal Kit, 1" Valve — Each Set Consists of: Stem Packing, Thrust Washer, Seats Ball & Stem Kit, W . Valve Ball & Stem Kit, 1" Valve Handle & Nut Kit, 3/4" Valve Handle & Nut Kit, 1" Valve Body, 'V Valve '' Body, 1" Valve Adapter, 3/4" Valve Adapter, 1" Valve Packing Nut, %" Valve Packing Nut, 1" Valve

No. Rear d.

1 1 1 1 1 1 1 1 1 1 1 1

1

1

485-41 (New 8/80)

construction mochinecy

I I 1

Port Number

Item No.

1.

402-2643-2 298-13002-86

2 3 4 5 6 7 8 9 10 11

102-30731-1 398-20000-66 298-104-93 402-1799-2 102-30726-1 298-347-2 298-348-2 298-3119-68 298-3112-68 102-30733-1 102-10124-1 102-10124-2 102-10124-3 298-105-93

1

12

{

13 L398-20000-37 14

402 1813 2 -

-

1-298-41-97 1298-149-93 16 102-30784-1 15

17 102-31108-1 18 298-392-2 19 298-393-2

1 298-10039-2 20 298-10040-2 298-10041-2 21 102-30730-1 22 298-73-93 23 402-719-2 24 25 502-20302-80 26 298-294-2 27 298-295-2

Description Gear Case, Roll Drive Cad. Plated Pipe Plug 1/4" (Magnetized) Form in Place Gasket (G.E. Silmate) Cover, Roll Drive Gear Case Zinc Plated Cut Washer Zinc Plated Cap Screw, 3/8" x 1" Output Gear Gear Hub Bearing Cup Bearing Cone Oil Seal Oil Seal Bearing Retainer Shim Shim Shim H.T. Zinc Plated Cap Screw, 3/8" x 11/4" Lock Washer 3/8" Roll Drive Yoke

Hardened Washer 5/8" U.N.F. Grade 8 Cap Screw, 5/8" x 2W' Gear, Intermediate, Roll Dr Gear Case Intermediate Shaft Bearing Cup Bearing Cone Plastic Shim (.020") Plastic Shim (.0075") Plastic Shim (.005") Retainer, Bearing Nylok Flat Head Cap Screw, 3/8" x 1" Intermediate Gear Not Used Pinion w/Plug Bearing Cup Bearing Cone

No. Req'd.

Item No.

1 1

28 29 30 31 32

1 10 10 1 1 2 2 1

1 1 6 6 2 6 6 1 8 8

Part Number

34 35

102-10423-3 102-30732-1 298-113-2 298-114-2 298-3120-68 102-10125-1 -[ 102-10125-2 102-10125-3 102-30728-1 298-68-93

36 37 38

102-30762-1 102-30743-1 298-153-93

33

39 40 298-10031-2 41 ' *298-3118-68 402-2644-2 298-39-97 298-158-93

42 1

1

43 44

*102-10126-1 *102-10398-1

2 2

45 46

*502-20173-80 *102-10445-1

47

*298-7530-34

2 6 6 2 12

1 1 1 1

1

Description Plastic Shim Bearing Retainer Bearing Cup Bearing Cone Oil Seal Shim, .005" thick Shim, .0075" thick Shim, .020" thick Bearing Housing Flat Head Cap Screw, Nylok, 3/8" x 11/4" Sprocket, 56T for Speedometer Pick-up Hub, Disc Brake Grade 8 Flat Head Cap Screw, 3/8" x 11/2" Not Used Bearing Lock Nut Oil Seal Motor Mount Structural Washer, /2" Hardened Heat Treated Zinc Plated Cap Screw • 1/2" x 3%" Gasket Hydraulic Motor — "Char-Lynn" #121-1007 (See Separate Illustration) Brake Bracket Disc Brake Assy. (Caliper Disc Brake — Minnesota Automotive Inc. Model) Retaining Ring — Internal

No. Req d.

1 1 1 1 1 6 6 2 1 6 1 1 8 — 1 1 1 4 4 1 1 1 1 1

Cap Screw, /2" x V/4" 298-114-93 3 Cap Screw Drilled for Vent 1 298-114-93 298-2093-1 1 149 Breather Vent, 1/4" N. P. T. F. * Not Included in 602-10552-1 Gear Case Assembly. '" Caution: 298-3118-68 Oil Seal is supplied in two widths depending upon the vendor (.438" — C/R No. 21173) and (.500" — National No. 410303) For Serial No. HD181 and up always use .500" — Notional No. 410303 with 102-10651-1 Shim. ***Not to be drilled after Serial No. 181.

1 After Serial No. 181. * 48

AI. UIL pDLU11 01 p rti45110 2

GEAR CASE ASSEMBLY — ROLL DRIVE FOR SP1100 VIBRATORY COMPACTOR ASSEMBLY PART NO. 602-10552-1 (2 REQUIRED)

485-43 (Rev. 1/83)

construction machinery

Always Give Serial Number of Machine

hem No.

Part Number

1 2

102-11063-10 102-11063-11

3 4 5 6 7

102-11063-12 102-11063-13 102-11063-14 102-11063-15 102-11063-16

8

102-11063-17

9 10 11 12 13 14 15

102-11063-18 102-11063-19 102-11063-20 102-11063-21 102-9106-34 102-11063-22 102-11063-23

16

102-11063-24

Description Stud, .625-18 U.N.F. — 2A ( 1 6712-1)

No. Req'd.

4

Geroter Assy. — Includes Items 3, 4

and 5 ( 1 8619-2) Ring ( 1 6738-1) Included in Item 2 Star ( 1 6393) Included in Item 2 Roller (*6183) Included in Item 2 Drive Shaft — Output (*6395) Plate Balancing Assy. — Includes Items 8 and 9 (*6282) Plate Balancing (*6164) Included in Item 7 Pin, Spring ( 1 14166) Included in Item 7 Flange — Mounting (*6746) Plug — Check Valve ( 1 9070-002) Plug — Drain ( 1 9070-005) Ball — Steel (* 18026) Compression Spring (*6464) Valve Housing Assy. (*7957) Includes Items 16 and 17 Valve Housing (*7916) Included in Item 15

1 1 1 1 1 1 1 2 1 2 1 2 2 1 1

Item No. 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

Part Number

Description

No. Req'd.

102-9106-34 Ball (* 18026) Included in Item 15 102-11063-25 Plate — Valve (*6737) 102-11063-26 Drive, Valve (*6168) 102-11063-27 Plate, Wear (*6739) * 1 102-11063-28 Seal, Outer Face (*6176) * 1 102-11063-29 Seal, Inner Face (*6177) 102-11063-30 Valve (*6792) Pipe Plug, 1/8-27 N.P.T. ( 1 14024) 102-11063-31 Spring — Compression (*6203) Hex Nut 5/8-16 U.N.F. ( 1 14228) Washer 5/8" (*6717) * 1 102-11063-32 Seal "0" Ring ( 1 15201) * 1 102-11063-33 Seal, Static Housing ( 1 15041) * 1 102-11063-34 Seal, Static Case Drain ( 1 15042) 102-11063-35 Seal Kit (*62009)

*Eaton Corporation Fluid Power Operations, Minneapolis Division, 15151 Highway 5 — Eden Prairie, Minnesota 55343 part numbers. **Parts included in 102-10398-35 Seal Kit. 15151 Highway 5 – Eden Prairie, Minnesota 55343 part numbers. ** Parts included in 102-10398-35 Seal Kit.

1 1 1 1 1 1 1 1 4 4 4 4 4 4 1

AJOUN DOWU 01 4 D rt.14SU 03

HYDRAULIC MOTOR — TRACTION DRIVE REX PART NUMBER 102-11063-1 CHAR-LYNN NO. 121-1008 MODEL 1100 VIBRATORY ROLL

485-45 (Rev. 1/83)

construction machinery

4

13

19

12

23 25 26 22 27

Always Give Serial Number of Machine

485-46 (Rev. 1/83)

construction machinery

HYDRAULIC PUMP DRIVE GEAR CASE SP1100 VIBRATORY ROLL ASSEMBLY REX PART NO. 602.10560-1 Part Number

Item

No. 1 2

4 5 6 7 8 9 10

502-6709.80 102-30750-1 298-10012-2 i 298-10013-2 298-10014-2 298-154-93 402-510-3 402-510-4 102-30751-1 298-366-2 298-7013-34 102-30651-1

11

102-30652-1

12 13 14 15 16 17 18 19 20 21 22

102.4876-1 102-4929-1 298-3116-68 102-7725-1

3

.

398-3000-18 102-30910-1 102-10175-1 102-1781-1 102.10772-1 102-10784-1 • 102-10457.1 102-10399-1

23

-

24 25

-m 398-2005-88 298-39-37 "102-30771-1

26

102-8672-7

27

X202821 298-13002-86

28

Descrip tion Gear Case Shell Bearing Retainer Shim .005" Shim .0075" Shim .020" Grade 8 Jaylok Cap Screw, 3/8" x 1 14" Gear 54T Gear 54T Spacer Ball Bearing (SKF6210) Snap Ring Gear Sleeve (1-8460 Minor I.D. — of Splines) for Vibration Drive Pumps Gear Sleeve.(1-3750 Minor I.D. — of Splines) for Traction Drive Pumps Input Shaft Bearing Housing Oil Seal Hex Nut, Slotted (1" 20 U.N.E.F.) Not Used Cotter Pin, 1/8" x 2" Yoke Gasket Not Used Gasket Reversible Hydrostatic Pump (Sundstrand 23 Series) Traction Drive (See Separate Illustration) Hydrostatic Pump (Sundstrand 22 Series) Complete with Valve (Vibration Drive) (See Sep. Illustration) Includes Control Valve Hydrostatic Pump (Sundstrand 22 Series) w/o Valve Control Valve for Hydrostatic Pump (Honeywell Hydrotransmission tV7058A1155) Nylon Cap Screw, W' x 13/4" H.C.-H.T. Hardened Structural Washer /2" Bracket, Hydraulic Pump Control (on only one Vibration Drive Pump — for Manual Override Cable) Control Cable (Override — for only one Vibration Drive Pump) Ball Joint ( 1/4-28) Magnetized Pipe Plug, Cadmium Plated

No. Req'd.

1 4 15 15 5 22 3 1 3 8 3 2 1 1 1 1 1 — 1 1 1 — 3 1

2 2 2 12 12 1 1 1 1

1 I I 485-47 (Rev. 1/83)

construction rnachine ■ -y

10

6

;is

■•••1111

12

,11 8 9 10

a a

J1t

um'

13

111

1:

411.40-mmli k Co) ;RI

14 15 17 16

11711 I;

L (Rebuilt, fully warranteed, \. 1 Pumps and Motors are available Q •'125 from stock at special exchange price)

--

18

HYDROSTATIC PUMP ASSEMBLY SERVICE PARTS FOR SUNDSTRAND MODEL 23-2262 REX PART NO. 102-10772-1 REVERSIBLE, LEFT HAND ROTATION — PROPULSION DRIVE Item No. 1 2 3 4 5 6 12 13 14 15 16 17 18

Part Number 102-4365-95 102-4365-6 102-4365-83 102-4365.11 1102-4365-12 102-5168-8 102-4365-2

102-4365-52 102-5168-9 . . . .

102-4365-51 102-4365-46

Descrip tion Control Valve Kit Control Valve Gasket Charge Pump Kit Charge Pump Gasket Check Valve Check Valve "0" Ring Seal Kit — Consists of Items 7 thru 11 (Not Sold Separately) Not Used Charge Pump Relief Valve Poppet Included in Item 15 Swashplate Link Included in Item 15 "0" Ring Control Shaft Handle

NOTE; Rebuilt, fully warranteed pumps and motors are available from stock at special exchange price.

No. Reced.

1 1 1 1 1 1 1 — 1 — 1 — 3 1

485-48 (Rev. 1/83)

construction machinery

Always Give Serial Number of Machine

Item No.

Part Number

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

102-9832-10 102-9832-11 102-9832-12 102-9832-13 102.9832-14 102-9832-15 102-9832-16 102-7884-10 102-7463-14 102-9832-17 102-7463-17 102-9832-18 102-7463-18 102-9832-19 102-9832-20 102-9832-21 102-7463-22 102-9832-22

Description Snap Ring (*X134-206) Ball Bearing (*X69-40) Seal Retainer (*AE1669) Lip Seal (*X73-50-9) Shaft End Cover (*312-5037-402) Plug (*X1-28) Ring Seals (*LB1669-1) Check Assemblies (*M1391K) Roller Bearing (*Y1032) Thrust Plate (*AA1058-1) Pocket Seal Strip (*BA3026-2) Integral Drive Shaft and Gear Set (*BD1135M-1-12) Gasket Seal (*UB3006-242) Gear Housing (*312-8212-227) Dowel Pins (*391-2082-032) Port End Cover (*312-3120-100) Washers (*X144-3) Cap Screw (*X2-69) *Commercial Shearing Inc. — 1775 Logan Avenue Youngstown, Ohio 44501 Part Numbers and Description

No..

Req'd.

1 1 1 1 1 1 2 2 4 2 1 1 2 1 4 1 4 4

Ai auN 3 D w u o! 4) ni4 su o p

HYDRAULIC MOTOR — VIBRATOR DRIVE REX PART NO. 102-9832-1 COMMERCIAL SHEARING & STAMPING CO. NO. M31A-878 BEOF 12-25 MODEL SP 1100 VIB. ROLL

A.IOUN DOUJ U01 43 r144 S U O ,

bouwour uo!p nio uo )

BRAKE SYSTEM SCHEMATIC ALL SP1100 VIBRATORY ROLLERS

Item No.

Part Number

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

298-8184-86 398-14005-67 102-30765-1 298-8193-86 502-6610-80 298-17000-86 102-10445-1 102-10458-1 298-8064-86 502-1340-91 102-10770-1 102-30765-4 102-10447-1 298-2040-62 502-7136-80 298-8063-86 102-30765-3 102-30765-5 398-2001-62 398-95001-81 298-17008-86 398-14000-1 298-8189-86 398-14007-57 298-2093-1

Description 90° El, 7/16-20 "0" Ring x 7/16-20 J.I.C. Pipe Plug lie" Hose Assembly, IA" I.D. x 4'-0" lg.

Adapter 90°, 1/8" Male P.T. x 14" F.P.T. Hydraulic Tank (Reference only) Service Tee W' (Reference only) Disc Brake (See Separate Illustration) Traction Hyd. Pump (Reference only) Adapter, 1/8" N.P.T.F. x 7/16-20 J.I.C. Hose Assembly, 3/8" I.D. x 1'-2" lg.

Valve, Control Manifold and Relief Valve (Reference only) Hose Assembly, I/4" I.D. x 9%6" Intensifier See Vibration Hydraulics 90') Street El, 1/8" N.P.T.F. Main Frame (Reference only) Adapter, 1/4" N.P.T.F. x 7/16-20 J.I.C. Hose Assembly, W' x 8'-6" lg.

Hose Assembly, IV I.D. x 11'-0" lg.

Cap Screw, 5/16-18 U.N.C. x 1%" Hex Hd. Lock Washer 5/16" Tee, 1/8" N.P.T.F. x 7/16-20 J.I.C. Red. Bushing, i/4" x 1/8" Elbow 45" Male, 7/16" "0" Ring x 7/16" J.I.C. 1/4" GaIv. Pipe Plug Breather Vent, 1/4" N.P.T.F.

No. Req d.

1 1 1 1 1 2 2 1 2 1 1 — 1 1 — 1 — 4 1 2 3 3 1 1 2 1 1

485-52 (Rev. 1/83)

construction machinery

2 26 3 1 19 1 23 27

Are-Are11/111117 \\■axmll g, \kb.

-4

017i

/ ..rr Vr ATI411 legtaata 7 _ ,7.

ii111M.1 =7

4 I A 'c;Ir4 MIMIEffil Wr

16

r

NOTE: Brake discs to be installed with Loctite #325 speed border on surface marked "X".

Always Give Serial Number of Machine

n

21

construction machinery

485-53 (Rev. 1 83)

DISC BRAKE ASSEMBLY REX PART NUMBER 102-10445.1 MINNESOTA AUTOMOTIVE INC. MODEL 03-530.600

Item No.

Part Number

1

102-10445-10

2 3 4 5 6

102-10445-11 102-10445-12 102-10445.13 102.10445.14 102.10445-15

7

{ 102-10445-17

8 9

102-10445-18 102.10445-19

Mica Repair Kit Consists of Items 2 thru 5 (*02.500-034) 1 "0" Ring (* 32.630-174) 2 Back-up Ring (*32-630-173) 2 "0" Ring (*32.630-011) 1 Back-up Ring (*32-630-155) 1 Mico Lining Kit Consists of Items 7 thru 12 (*20-060-021) 1 Lining Assy. (*29-010-085) (Includes Item 10) j 1 Seal (*32-190-019) 1 Piston (*30-010-229) j 1 Lining (*32-060-011) 1

10 11 12 13 14 15 16 17 18 19 20.

21 22 23 24 25 26 27

102-10445-21 102-10445.22 102.10445-23 102.10445-24 102-10445-25 102-10445.26 102.10445-27 102-10445-28 102.10445-29 102.10445-30 102.10445-31 102.10445-32 102-10445-33 102.10445.34 102-10445.35 102.10445-36 102.10445.37 102-10445.38

Lining (*30-060-026) Screws (*33-200-058) Inserts (*30-270-005) Piston (*30.10-230) Belleville Spring (*33-155-015) Cover (*30-70-051) Wiper Seal ("32.190-018) Cap Screw (*33-255.047) Lock Washer (*33-125.007) Zerk Fitting (*34-001-043) Push Rod (*30-020-099) Set Screw (*33-200-043) Jam Nut (*33-300-056) Carrier Assy. ("28-260.004) Base ("30-260-029) Pin (*30-180-018) Washer (*33-125-015) Nut (*33-300-003)

102.10445.16

Description

*Minnesota Automotive Inc., Mankato, Minnesota part numbers.

Always Give Serial Number of Machine

No. 1 Re d.

1 4 2 1 5 1 1 4 4 1 1 1 1 1 1 1 1 1

485-54 (Rev. 1/83)

construction machinery

trial Number of Machine

Item No.

Part Number

Description

1

502-6576-80 102-30719-1 { 102-30720-1 298-28-93 102-30782-1 502-20067-80 298-6065-68 298-6036-68 { 502-20068-80 502-20069-80 102-10403-1 398-2004-90 298-2035-71 398-2005-90

Roll (Shell only) Inspection Cover Cover Gasket Cap Screw, Nylok, 3/8" x 1" Lubrication Label Isolator Wheel Tire (Model G800, 185R15 Ply Radial) Tube (165SR-15) Isolator Housing, Top Half Isolator Housing, Lower Half Shim Hex Hd. Cap Screw, 3/4" x 2W' Lock Nut %" Cap Screw, Nylok, 5/8" x 1W' (As Illustrated) Self-Locking Cap Screw, 5/8" x 3" (Opposite of Illustration) Lock Washer 5/8" Hub, Roll Drive Side Hub Shim, Large (Use if Required) Hub Shim, Small (Use if Required) #16 Gauge Hub, Roll Driven Side .

Wheel Hub Self-Lock Cap Screw, 3/4" x 2W' Hardened Washer ii" Spherical Bearing Bearing Cup Bearing Cone Oil Seal Oil Seal Bearing and Carrier Ring Shim .005" Shim .0075" Shim .020" H.C.-H.T. Hex Hd. Cap Screw, 5/16" x 1" w/Lock Washer Retainer, Labyrinth

2 3 4 5

6

7 8 9 10 11

12

298-87-93

13

398-20000-41 402-2637-2 102-30942-1 102-30941-1

14 15 16 17

18 19 20 21 22 23 24

502-6603-80 402-2636-2 {298-95-93 298-36-97 298-206-2 298-347-2 {298-348-2 298-3111-68 298-3112-68 102-4776-1 102-9782-1 { 102-9782-2 102-9782-3 398-2004-38 102-4778-1

No. Req'd.

1 2 2 4 2 2 2 2 2 2 4 8 8 6 6 12 1 – – 1 2 16 16 2 4 4 2 4 1 6 6 6

Item No.

Description

No. Req'd.

Cap Screw, 3/8" x 1", Nylok, H.T. 12 398-2004-91 12 Lock Washer 3/8" { 1 Roll Drive Yoke 26 402-1794-2 Grade 8 Cap Screw, 5/8" x 2W' U.N.F. 8 27 1298-149-93 8 Hardened Washer 5/8" 1298-41-97 28 Not Used 2 Grease Hose 29 X7846 Elbow Body, 1/8" N.P.T. x 90° 30 398-8000-32

25

31 398-95004-31 32 398-8000.31 33 102-10491-1 34 102-10491-2 { 102-10491-3 35 102-9765-1 36 102-10164-1 37 102-9766-1 38 298-3113-68 39 298-7532-34 40 298-103-17 41 502-205-80 42 102-10165-1 298-199-93 43 398-20002-12 44 298-10036-2 45 502-20092-80 398-2004-43 46 298-2014-71 47 201523 48 298-6086-91

49

6 2

Port Number

05-99032590820 -222

80 50 51 502-6704-80 52 502-20091-80

•••••■•■•

2 (044701) 2 Alemite Fitting (#A1184) ElVow Body 45", 1/8" N.P.T. (#43716) 2 – Block, Port of Item 1 6 Shim .005" – Blue 6 Shim .0075" – Transparent 6 Shim .020" – Yellow Exciter Coupling, Driven Half 1 Exciter Coupling, Drive Half . 1 1 Coupling Sleeve 2 Seal Hub 2 Snap Ring, Internal 1 Magnetic Pick up 1 Cord 1 Sprocket 30T Hex Socket Flat Head Cap Screw 4 #10-24 x 5/8" External Tooth Countersunk L.W. #10 4 12 Plastic Shim 1 Roll Stub Shaft U.N.C. Hex Hd. Cap Screw, 5/8" x 16 2W' 16 Lock Nut 5/8" 1 Spring 2 Spider Cap Screw, 5/8" x 2-3/4", Grade 8 Rotor Vibration Shaft Center Shaft, Vibratory Roll Roll Stub Shaft, R.H.

8 16 1 1 1

A.sau!4 3oui uo! p ni4suo3

VIBRATORY ROLL ASSEMBLY MODEL SP1100 VIBRATORY ROLL (TWO REQUIRED)

VIBRATORY ROLL ASSEMBLY MODEL SP1100 VIBRATORY ROLL (TWO REQUIRED) (Continued) Item

Part

No.

Number

53 54 55

402-2642-2 398-6001-86 298-2062-71 1.102-9832-1

56 298-178-93 398-20000-39 57 58

502-6887-80 402-1814-2

59

502-8608-80

No. Req d.

Description Wheel Mount and Hyd. Motor Flange Woodruff Key (1C1009) Lock Nut, Light, Thin %.'

Hyd. Motor (Commercial Shearing & Stomping Co. No. M31A-878-BEOF-1225 (See Separate Illustration) Self-Lock Cap Screw, h" x 1% 1 ' Lock Washer Y2"

1 4 4

Yoke, Roll Drive Yoke, Internal Spline

1

Coupling Puller, Optional (For Driven Half of Exciter Coupling)

1 1 1

i

I

1

construction machinery

485-57 (New 8/80)

0

HYDROSTATIC PUMP ASSEMBLY REX PART NO. 102-10784 REVERSIBLE HYDROSTATIC PUMP LEFT HAND ROTATION FOR VIBRATION DRIVE NOTE: Rebuilt, fully warranteed, pumps and motors are available from stock at special exchange price.

Must be purchased as complete assembly.

Item No. 1 2

Part Number 102-10457-1 102-10399-1

Description Sundstrand Hydrostatic Pump, Model #22-2163 Honeywell Hydro Transmission Valve, #V7058A1155

No. Rec(d.

1 1

485-58 (New 8/80)

construction machinery

Always Give Serial Number of Machine

Part Number

398-14000-14 398-99000-19 398-14008-92 398-14006-87 102-8224-17 298-9048-86 398-14002-28 398-99006-31 102-8224-3 398-14001-34 398-14008-24 398-14005-74 398-14010-3 502-6577-80 502-8428-80 398-20000-51 15 . 298-104-93 1 2 3 4 5 6 7 8 9 ' 10 11 12 13 14

22 23 24 25 26 27 28 29

102-6440-11 102-6440-12 102-6440-13 102-6440-14 102-6440-15 102-6440-16 102-6440-17 102-6440-18

Item No.

Part Number

30 31 32 33

102-6440-19 102-6440-20 102-6440-21 102-6640-22

502-2799-80 298-2117-56 102-30625-1 502-8497-80 102-30626-1 102-6440-1

Reducing Bushing, W' x 3/8" Street Elbow, 3/8" x 45° Pipe Elbow, 3/8" x 90° (GaIv.) Nipple, 3/8" x 1V2" T.O.E. (GaIv.) Hose, 5/8" I.D. x 5" lg.

Hose Clamp Close Nipple, 3/8" (Galv.)

Reducing Bushing, 1/4" x 3/8" Hose, 5/8" I.D. x 65" lg.

Street Elbow, 3/8" x 90° (Galv.)

Reducing Tee, %" x %" x 3/8" (Galv.)

Pipe Plug 1/2" (Galv.)

Pipe Plug 1%2" (GaIv.) Water Tank Cover, Water Tank Copper Cut Washer 3/8" H.T. Zinc P1. Cap Screw, 3/8" x 1" w/Lock Washer Filler Cap w/Lug Gauge, Liquid Level Scraper, Neoprene Scraper Bar Bar, Scraper Water Pump (Jabsco 08860) Includes Items 22 thru 33 Inclusive (1 Set Each Pump) Screw (* SP 1102-09) End Cover (*8865) Gasket ("78 28) Impeller (*1414-37) Screw, Cam ("SP1002-1) .

Com (*8089) Seal (*SP3000-10) Body ("7824)

No. Req'd.

N e c44

16 17 18 19 20 21

Description

C%1 (%4 C•1 CO CV 03",r "te ("41 4%4 C•4 C.4 (NI C.4 eV OD CO N ^R

Item No.

34 35

36 37 38 39 40 41 42 43 44§ 45

46

298-98-93

-1

298-2068-71 102-30212-1

102-30212-10 102-30212-11 102-30212-13 102-30212-14 102-30690-1 398-14000-90 298-1014-4 102-6438-1 298-4516-68 102-30767-1 398-2001-76 398-20000-37 398-11000-19 102-9100-4

Description Slinger (*6342) Screw (*SP8019-2) Motor, Model 8860 part no. (*SP8012-02) Service Kit, Includes Items 22, 24, 25 and 28 Heat Treated Zinc Plated Cap Screw, 1/4" x %" Lock Nut, I/4-20 (Flanged) Water Line Strainer Assy. (Each Includes 1 Set of Items 36 thru 40) (**Delavan No. 29857-1) lIot Used Cap (**19798) "0" Ring (**31352-031) Screen, 80 Mesh (**31500-4) Body (**19799-1) Spray Bar Pipe Cap, 'V Dia. "U" Bolt %" Spray Nozzle Plastic Clomp Wind Guard Cap Screw, 3/8" x 1" U.N.C. Lock Washer 3/8" Nut, 3/8" U.N.C. "U" Edging

* Jabsco, Costa Mesa, California part numbers. ** Delevan Mfg. Co. part numbers. § Service parts for spray nozzle — 102-6438-2 Hex Body 11/16" 102-6438-3 Hex Cap 13/16" 102-6438-4 Strainer Assy.

102-6438-5 Orifice Tip (.026 Orifice Dia.)

No. Req'd.

AJ OUN 3DLU 11011.7 rIJO LIO )

WATER TANK, PUMP, STRAINER PIPING 8, HOSES, SPRAY BARS AND GAUGES MODEL SP1100 VIBRATORY ROLL

1 2 1 1 8 8

2 — 1 1 1 1 4 4 4 24 4 2 8 8 8 3

Z4 03 *

Co 4) Co 0

485-60 (New 8/ 80)

construction machinery

12 10

WATER PUMP JABSCO — "MINI-PUPPY" 41860 12 VOLT D.C. REX PART NO. 102-6440-1 I tem No. 1 2 3 4 5 6 7 8 9 10 11 12

Part Number 102-6440-11 102-6440-12 102-6440-13 102-6440-14 102-6440-15 102-6440-16 102-6440-17 102-6440-18 102-6440-19 102-6440-20 .

102-6440-21 102.6440-22

Descripti on Screw (*SP1002-09) End Cover — Model 8860 (*8865) Gasket (*7828) Impeller (*1414-37) Screw — Cam (*SP1002-01) Cam (*8089) Seal (*SP3000-10) Body (*7824) Slinger (*6342) Screw (Body to Motor) (*SP8019-02) Motor — Model 8860 (*SP8012-02) Service Kit — Consists of Impeller, Seal, Gasket and 31 End Cover Screws (*8860-5K92)

* Part numbers are Jabsco, Costa Mesa, California part numbers.

Always Give Serial Number of Machine

No. Req'd.

3 1 1 1 1 1 1 1 1 2 1 1

SERIAL NUMBER 151 AND UP

AUX MIR SIR (Kw DLE CON N EcTION)

.4.11r.,'• CABLE 140.i Ti 11: , foeu!4 3ow uo! p nro uo,

(

OF 50,2-8572 CANLES No. 45 wiRE.

GRD TO HORN RELAY MTG BRACKET TO STEERING WHEEL HORN OUTtoN

RUN OVER TOP OF EN6INE R BEHIND FAN

TO LEFT ENO C /MET ON HORN RELA .502- 8571-8

C)

'4*

m

ti

ti O

a,

5P1100 CABLE ROUTING CABLES 502 - 85/1 of 502-8572

AJau!Lp DWuo! p ni4 s u o 3

SERIAL NUMBER 151 AND UP

£iauN2 ow uo1p w4suoD

Z co A us * co oo czo

SERIAL NUMBER 151 AND UP n.

0 3 4a -8.

2n

OM.

0 3

Aux. mift. SIR.

3 0 502- 8573- 8o CABLE if 41 - 5O2-

5

ENGINE END WATER PUMP

MAC, PICK -UP FOR SPEEDO

CABLE

G 502-8575-80 R PUMP

SP I ioo CABLE RourI NG CABLES 502- 8513,502-8 61 5

- (02-9858-I

2033

OD 0

Z Oo • In * Co Ln Oo

0

fL

;". ti P._ ti O

tp const ru cti onma ch i nery

single and double drum vibratory rollers

485T- 66 (R 388)

INSTRUCTION PLATES AND WARNING DECALS REX MODEL SP1100B VIBRATORY ROLLER

4

3

6

5

IMPORTANT re. A E ZZC,

8 9 .

WATER

10

PNEUMATIC ISOLATOR TO MAINTAIN .e0.....

••••CI•ASCV ∎ Aue IHIS•••UA• MAA•T AO AT 31-3A OM CIA•CT4 •v••KLY

14

Rut

0 MU SEIM IS.

17

16 . .--

tilL:1114 IOW &&&&&&

18

19

Off-111147. 011

• 11111"nU 4:...1 AfiCi:11 I 11(1111 1111.1 II Ail &1L.:

20 N. iNININTIONs

APO 11111 MINI lin II 4011111 MIMIC .•

.77,17r,Tor-• •■• • .

21 (ITO NOT EXCEED 2400741 ..... _

,25

IraiR ALL ROLLING II SET ENGINE AT 2600.. Rn

22 23 1 .0 1 C.L.L.A.KPilIDDELSIalKC

, • Amcs

5111551

foteL

nuts "otos' .• Lmiunnir

26 27

QUALITY

yz■

lUigagb!.= 1..1111/jirj s

MOM=

("i0R ALL ROLLING

SET ENGINE AT 2400 RPM

28

• AOS SA ISILWAA•IIIL

USA

DIESEL

tins.

ay II:ILL; Inc.

single and double drum vibratory rollers

485T- 67 (R 388)

INSTRUCTION PLATES AND WARNING DqCALS REX MODEL SP1100B VIBRATORY ROLLER ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

102-08085-13 102-08085-07 102-08085-04 102-08085-14 102-08085-02 102-09239-01 102-30723-01 102-30782-01 102-10768-01 102-09512-Q1 102-09343-01 102-08699-01 102-09222-01 402-01815-01 102-11159-01 102-31127-01 102-10465-01 102-10466-01 102-10604-01 102-10471-01 102-10493-01 102-50102-01 102-10525-01 102-10502-01 102-10623-01 102-08085-15 102-08085-16 102-10622-01

TAPE SAFETY WALK 11" TAPE, SAFETY-WALK SAFETY WALK TAPE TAPE SAFETY WALK 25" TAPE SAFETY WALK 60" TAPE, REFLECTIVE, 3"X16'5" DECAL 1100 LABEL-LUBRICATION DIESEL DECAL LABEL-WATER ISOL INFLA DEC 31/34 FILTER INDIC DECAL THROTTLE DECAL REX LOGO SERIAL NO PLATE SIGN-REX C&S LABEL-MANUAL CONTROL LABEL-TOWING LABEL-BRAKE LABEL-VIB MODES LABEL-VPM SERVICE CHART LABEL AMPLITUDE LABEL GUARD GEAR CASE ENGINE DECAL 2600RPM TAPE SAFETY WALK 2X4" TAPE SAFETY WALK 1-1/2X10" LABEL-ENGINE SET-G.M

QTY

5 2 2 2 1 1 2 1 2 1 2 1 1 1 1 2 2 1 2 2 1

485T- 67.1 (N 388)

single and double drum vibratory rollers

LOCATION OF INSTRUCTION PLATES AND WARNING DECALS

REX MODEL SP1100B VIBRATORY ROLLER

17- 80TH SIDES 23 2 20 18\r,L7

F S. F.S. 29 N.S. N.S. 11 8

7 6

8-28 16 25-21-13

24

F.S. A 8

single and double drum vibratory rollers

485T- 67.15 (N 388)

LOCATION OF INSTRUCTION PLATES AND WARNING DECALS REX MODEL SP1100B VIBRATORY ROLLER ITEM

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

102-08085-13 102-08085-07 102-08085-04 102-08085-14 102-08085-02 102-09239-01 102-30723-01 102-30782-01 102-10768-01 102-09512-01 102-09343-01 102-08699-01 102-09222-01 402-01815-01 102-11159-01 102-31127-01 102-10465-01 102-10466-01 102-10604-01 102-10471-01 102-10493-01 102-50102-01 102-10525-01 102-10502-01 102-10623-01 102-08085-15 102-08085-16 102-10622-01

TAPE SAFETY WALK 11" TAPE, SAFETY-WALK SAFETY WALK TAPE TAPE SAFETY WALK 25" TAPE SAFETY WALK 60" TAPE, REFLECTIVE, 3"X16'5" DECAL 1100 LABEL-LUBRICATION DIESEL DECAL LABEL-WATER ISOL INFLA DEC 31/34 FILTER INDIC DECAL THROTTLE DECAL REX LOGO SERIAL NO PLATE SIGN-REX C&S LABEL-MANUAL CONTROL LABEL-TOWING LABEL-BRAKE LABEL-VIB MODES LABEL-VPM SERVICE CHART LABEL AMPLITUDE LABEL GUARD GEAR CASE ENGINE DECAL 2600RPM TAPE SAFETY WALK 2X4" TAPE SAFETY WALK 1-1/2X1.0" LABEL-ENGINE SET-G.M

QTY 2

2 2 2 39_ 25 2 2 2 1 1 2 1 2 1 2 1 1 1 1 2 2 1 2 2 1

Rex TRUCK-MOUNTED CONCRETE MIXERS SINGLE AND DOUBLE DRUM VIBRATORY ROLLERS EMBANKMENT COMPACTORS SANITARY LANDFILL COMPACTORS MAXIGRIND - MATERIALS REDUCTION GRINDER

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Rexworks Inc., Milwaukee, Wisconsin 53201 INTERNATIONAL OFFICES: Milwaukee, Miami, Bogota, Singapore, Paris (414) 747-7200 Telex: 275371 Cable: REXCM Distributors in all principal cities of the world

MANUAL NO. 485T MODEL SP-1100B DOUBLE DRUM (VIBRATORY ROLLER\ (R 183) single Rqd double drum vibratory rollers

E MANUAL