Rex Rollers 3-5 4-6 Bulletin 429A Parts Manual - PDF DOWNLOAD

CONSTRUCTION MACHINERY SECTION, MILWAUKEE, Wr* dNSIN 53201 MANUFACraRERs, : Truck Mixers Building Mixers Pumps Puthperete Airport and Road Forms Road Pavers Spreaders Finishers Floats pray Cure Machinvs ubgrade planer:attd Tester Slurry-Matic

Conveyors' Road Batch Pets Central Mix Plants Dry Batch Plants Automation Pulvi-Mixers Trav-L-P lants Pneumatic Cornpactors Steel Wheel Roflets Material Spreaders Concrete Breakers -REX Pactor

INDEX BULLETIN 429-A REXROL 3-5 OR 4-6 TON STEEL WHEEL ROLLER Ser. No. HG-312, Up

Description

Page No

Air Cleaner Assembly - Previous to HG-462 Air Cleaner Assembly Eff. HG-462 Controls Controls Assembly Turn Controls for Steering Valve Damage Claims Drive Roll Frame - Guards - Previous to HG-432 Frame - Guards - Eff. HG-432 0 Guide Roll - Yoke, King Pin Hydraulics Hydraulic Circuit - Common - with and without Portability - Prev. to HG-462 .

Hydraulic Circuit - Common - RR5 without Portability - Eff. HG-462 Hydraulic Circuit - Common - RR6 with Portability - Prev. to HG-462 Hydraulic Circuit - Common -• RR6 with Portability - Eff. HG-462 Hydraulic Cylinder - Portability - Previous to HG-432 Hydraulic Cylinder - Portability - Eff. HG-432 Hydraulic Cylinder - Steering Hydraulic Filter - Gresen Hydraulic Motor - Sundstrand Hydraulic Pump - Sundstrand Hydraulic Pump - Steering Hydraulic Tank Hydraulic Valve - Steering and Portability Cylinder Hydraulic Valve - Steering - Alternate - Previous to HG-462 Hydraulic Valve - Steering RR5 and RR6 Eff. HG-462 Hydraulic Valve - Portability Cylinder - Previous to HG-432 Hydraulic Valve - Portability Cylinder --- Previous to HG-462 Hydraulic Valve - Portability Cylinder - Previous to HG-462 Hydraulic Valve - Portability Cylinder Eff. HG-462 •

1, 2, 3 9 11, 12 47, 48 1B 30 53, 54, 55 57, 58, 59 43, 44 • •

13, 14, 15 19, 20, 21 17, 18 23, 24, 25 39, 40 41, 42 50 22 16 10 45, 46 22 35, 36 49 51, 52 38 33 37 35, 36 1B

Instructions for Ordering Parts Instrument Console Intake and Exhaust - Previous to HG-462 Intake and Exhaust - Eff. HG-462

56 1, 2, 3 4

Optional Equipment Optional Gravity Feed Sprinkler System - Eff. HG-432 Optional Pump Feed Fog Spray System - Previous to HG-432 Optional Pump Feed Fog Spray System - Eff. HG-432 Optional Hourmeter Optional Lighting Diagram

61, 62 63, 64 65, 66 47, 48 68

Power Unit - Previous to HG-462 Power Unit - Eff. HG-462 Towing Attachment RR6 only Turn Control for Steering Valve - Previous to HG-462 Turn Control for Steering Valve - Eff. HG-462 Transmission Assembly Water Pump jabsco Wiring Diagram - Continental Engine

1, 2, 3 5, 6, 7 31, 32 47 48 27, 28, 29 67 8

Always Give ild Nurither ot machine LIMILMMarg.gitaMNWANizzait

t'a

INSTRUCTIONS FOR ORDERING PARTS Order repair parts from Your Rex distributor. Specify quantity, part number and name of part.

Do not order by reference number or state qua6tity wanted in terms of-sets or paizs.

Always give serial number of machine. This is very important. The serial number is stamped on manufacturers' plate which is attached to the frame of machine.

Be particular to give complete shipping ,:ddress mentioning town, county, and state. Also give billing instructioes and address. T ,11 whether to ship via •parcel post, express, air express, or freight.

LIAMIGE CLAIMS When broken goods are received, a full descripuon of the damage should be made by the , carrier agent on the freight . bill. If this description is insisted on, full damage can always be collected from the transportation company.

We assume no responsibility for delay or damage to merchandise while in transit. Our responsibility ceases upon delivery of shipment to the transpartation company, from whom a receipt is received showing that ship:neat was in good concretion and properly packed when delivered to them; therefore, claims for parts lost or brol en in transit should be made

BY YOU to the transportation company.

A

Relk CHAINISELT p.iNiEci IN U.S.A.

r

qz:n3i- t3

:NEMziffiaiMURIMANTmalla517.ffasakEME4xuaith=WSNOCUSEWSMINEEMEMBEOGEffaromannialW

401 •

►pecify Quantity, Part Number and Description When Ordering

MUFFLER

60

THROTTLE

BATTERY SOLENOID

AIR CLEANER

40

25 I 73 28 POWER

Previous to HG-432

-

. UNIT AND ADJUNCTS AIR CLEANER — MUFFLER — HYDRAULIC PUMP

STEERING POMP

13 'AMMETER

4 15-

WIRING DIAGRAM

PIRA GOOF

FUEL L'INE

num

17

R1NERATOR

COIL DISTRIBUTOR

Previous to HG-462

POWER UNIT AND ADJUNCTS AIR CLEANER — MUFFLER — HYDRAULIC PUMP .CD

1 I 102-1424-1

0 a• rzt

,

0.1

sr

cD

0

0

2 3 4 5 6 7 8 9

*B600M-418 *F226M-438 *22RM-303 *F 162M-462 *F400E-435 *EQ #133A *F162B-435 *F400-514 .

10

*F400-39713

11 12 13 14 15 16

*EQ #927A 102-1424-2 102-1424-7 102-1424-8 102-1424-9 102-1424-10

17 18 19 20 21 22

102-1424-11 298-2051-62 102-2701-1 298-21-98 298-5038-92 298:3_092

23 . dca

24 25 26

..1

502-3641-80 502-3642-80 502-3642-81 102-5164-1

Description Continental Model F162 'Engine per Continental Motor Spec. #F162-1692 (Includes Items 1 thru 17 inclusive) Generator - 12 Volt (A.L. *GKJ-7103F) Starter - 12 Volt (A.L. *MDU-7024) Coil - 12 Volt (A.L. #-200578) Distributor (A.L. #IBT-4701-A) Carburetor (Zenith 63 AWIO) (Not Must.)

Governor & Adapter (Not Illustrated) Flywheel Housing (No. 4) Manifold' — Intake & Exhaust 11/4" S.A.E. Carburetor Flange (Not Illustrated) Water Pump (Including *F400K-389 Pulley) Fuel Pump & Adapter Muffler (*Continental *F162E-312) Ammeter (*P1-274) Oil Pressure Gauge (*F1401-220) Water Temperature Gauge (*HD2601(-217) Ball Joint (For Throttle Control Lever) (*X13201) (Not Illustrated).

Solenoid Switch (*B405M,320) Union — Adapter Fuel Line Shut-Off Cock Reducing Bushing %" x 3/4" Street Elbow 1/8 " x 90° Suction Type Fan Fan Spacer Hex Head Cap Screw $/i6 " x PA" H.T. with L.W. (U.N.C.) Front Support Rear Support (Drive Side) Rear Support (Opposite Side) Hex Hd. Cap Screw 1/2" x 1" w/L.W. Drive Plate

No. Req'd.

Item No.

1

27 28 29 30

1 1 1 1'

1 1 1 1

1

32 33 34 35 36 37 38 39 40

2 4 1 1 1 8 1

402-624-2 102-7361-1 102-3024-1 502-5866-80 X203699

31

1 1

Part Number

41 42 43 44 45 46 47 48 49 50 51

{298-113-53 {/e2-- 298-7066-91 102-2697-1 298-5003-92 102-1388-1 {298-2010-71 298-20-98 {502-1727-80 298-5517-68 298-5518-68 298-9005-86 298-128-47 298-127-47

102-2789-1 298-26027-17 298-26028-17

Description Hub — Drive Plate 2-6 sr 7-- 1 Joint — Center — Bonded 6 Adapter (Hydraulic Pump) 1 Cap Screw 3/4" x 11/2" w/L.W. (U.N.C.) 12 Mounting Bracket — Steering Pump 1 Strip — Channel Rubber (153/4" long) 1 Sq. Hd. SetScrew - Cup Point 3/4" x 2i/2" 1 (U.11.C.) Std. Stud 3/4" (U.N.C.)x 2" w/Nut & L.W. 2 1 Std. Stud 3/4" x 11/2" (U.N.C.)w/Nut & L.W. Hydraulic Pump (Steering) t 42 I Hex Hd. Cap Screw 34" x 1" w/L.WAT 2 Sheave 1 Internal Shakeproof Lock Washer IA" 1 1 "V" Belt (Steering Pump) Bracket — Mounting (Generator to .

Hydraulic Pump Mounting Bracket) 1 1 Radiator with Shroud Pad (Radiator Mount) 2 2 Self-Locking 3/2 " (N.C. ) 2 Cut Washer 1/2" 1 Drain Cock (Radiator) 1 Radiator Mounting Bracket Cap Screw 1/4" x 3 3/4" (U.N C .) w/Nut & L.W. 2 1 Upper Radiator Hose 1 Lower Radiator Hose 4 Hose Clamp 1 Bracket — Throttle Cable 1 Clip — Throttle Cable Round Head Machine Screw #8-32X 1 3/4" with Nut & L.W. 1 Street Elbow 2" x 90° 1 Close Nipple 2" 1 Outlet Pipe for Muffler 1 Battery Cable Battery Ground Cable 1

NP

•Item Part No. Number

SpecifyQuantity, Part N umberand DescriptionWhenOrdering

POWER UNIT AND ADJUNCTS AIR CLEANER — MUFFLER — HYDRAULIC PUMP (Cont'd.)

Previous to HG-462

52 53 54

55

ms

.

298-26040-17 102-2814-1 102-1749-1 - - - - 298-5515-68

56 57 58 59 60 61 62 63 64 65 66 67 68 69

X

Part Number

Item No.

70 71

102-3044-1

298-64-47 502-1895-80 298-3252-17 298-46-47 102-1855-1 502-113-82 298-6068-17 298-6067-17 102-1766-1 298-5039-92 298-5551-68 X7953 298-5044-92

Description Starter Cable Wire Harness Bracket (Solenoid Mounting) Hex Hd. Cap Screw 1/4" x 3/4" w/Nut & L.W. (U .N .C. ) Rubber Engine Mount • Cap Screw 1/2" x 2 3/4" w/Nut & L.W. .

(U.N.C.) Cap Screw 3/4" x 1 1/2" w/Nut & L.W. (U.N.C.) Exhaust Pipe Clamp (Muffler to Exhaust Pipe) Clamp (Exhaust Pipe) Battery — 12 Volt Frame & Clamp Carriage Bolt 5/16 " x 10" w/Nut & L.W. Wire Assembly Wire Assembly Ignition Switch Starter Push Button Air Cleaner Mounting Band for Air Cleaner Air Cleaner Hose Hose Clamp Throttle Cable

No. Req'd.

1 1 1 2 4 4 1 1 1 1 1 1 2 2 1 1 1 1 1

1 2 1

Item No.

Part Number

72 73 74 75

102-7362-1 102-7360-1

78

- - - - -

.02-6116-1 76 .p102-4365-46 77 502-2157-80 79

80 81 82

98-6085-17 {102-6973-1 102-6120-3 102-756-1 102-2701-3 298-2076-62

Description Cap Screw (Drilled) Cap Screw (Drilled) Soft Steel Wire #16 Ga. x 12" long Soft Steel Wire g16 Ga. x 43" long Lever (Hydraulic Pump) Handle Stop Bracket Square Head Set Screw 34," x 11/2" with Nut (U.N.C.) Cap Screw 1/2" x 1 1%" (H.C.-H.T.) with L.W. & C. W .

Neutral Start Switch Special Nut Hydraulic Pump Engine Flywheel (Reference Only) Miscellaneous Parts (Not Illustrated) Choke Cable Pipe Coupling 3/4" (Oil Pressure Gauge) Hose Assembly (Oil Pressure Gauge) ' Elbow Fitting for Oil Pressure Gauge

* Continental Motor Corp. — Muskegon, Mich. part numbers.

No. Req'd.

6 6 1 1 1 1 1 2 -4 1 1 1 1 1 1 1

Always Give Serial Number of Machine

429A-4

INTAKE & EXHAUST PIPING REXROL 5-6 Eff. Ser. No. HG 462, up Item No.

Part Number

1 2 3 4 5 6 7 8 9 10 11 12 13

502-2770-80

14.

15 16 17 18 19

Description

Exhaust Pipe 2" Street Ell 2" x 90° 102-1424-2 Muffler (*P491-250) Street Ell 11/2" x 90° Nipple 11/2" x 12" T.O.E. 102-8036-1 Muffler Support Cap Screw %6 " x 1" w/L.W. & Nut Cap Screw 1/4" x 1" *3 9 g'' 5 ct5' 47 IC? Perforated Metal Strap w/ IA" Holes 102-8037-1 Heat Shield 3 Z li X 114 1 LI "C7 298-9012-86 Hose Clamp 298-5551-68 Air Cleaner Hose *102-.81774 Air Cleaner — Dry "Cyclopac" — Donaldson FWG-06-5008 298-5039-92 Mounting Band — Air Cleaner Cap Screw 3/8 " x 3/4" w/L.W. & Nut 298-9000-86 Hose Clamp 2 1/i6" to 3" — Breeze Corp.

QS-1.00-MOOS. 298-5692-68 Reducer Hose 21/4" to 2" — Donaldson Co. #P10-4088 102-8185-1 Spacer 2" O.D. Tubing by 2" long 298-5157-92 Cap — Air Stack *See Separate Illustration.

RtiX CHAINRELT INC. PRINTED IN U.S.A.

Specify Quantity, Part Number and Description When Ordering

No.

Req'd.

1 1 1 1 1 1 2 1 1 1

2 1 1 2 4 2 1 1 1

51 12 31 31 11 9 17

ii

58

59 BATTERY

Eff. Ser. Na. HG-462, Up POWER UNIT AND RELATED PARTS

m M

;.

C

Description 1

102-1424-1

2 3 4

*B600M-418 *F226M-438 *22RM-303 *F 162M-462 *F400E-435 *EQ#133A *F162B-435 *F400-514

6 7 8 9

10 I *F400-39713 11 12 13 14 15 16 17

*EQ#927A 298-2076-62 102-2701-1 298-35-98 r298-5038-92 298-5041-92

18

298-7069-91

19 20 21

102-8029-1 298-127-47

22 23

298-128-47 102-1424-10

'

24 25 26 27

502-3641-80 102-1388-1 502-1895-80 298-5003-92

Continental Model F162 Engine per Continental Motor Spec. #F162-1692 (Includes Items 1 thru 17 inclusive) Generator – 12 Volt (A.L.-#GICJ-7103F) Starter – 12 Volt (A.L. #MDU-7024) Coil – 12 Volt (A.L. #200578) Distributor (A.L. #IBT-4701-A) Carburetor (Zenith 63 AWIO) (Not Illus Governor & Adapter (Not Illust.)

Flywheel Housing (No. 4) Manifold – Intake & Exhaust 11/4" S.A.E. Carburetor Flange (Not- Illust.)

Water Pump (Including #F4001389 Pulley) Fuel Pump & Adapter Union – Adapter Fuel Line Reducing Bushing 1/4" x Shut-Off Cock Street. Elbow 1/4" x 90° Suction Type Fan Fan Spacer Hex Head Cap Screw 54 6" x 1 1/2" H.T. – with L.W. (U.N.C.) V-Belt – 54" Outside Length – Durapower #4L-540 Throttle Cable Throttle Cable Clip Round Head Machine Screw #8 32 x %" w/Nut & L.W. Throttle Cable Bracket Ball Joint (For Throttle Control Lever) (*X13201) (Not Illust.)

Front Support Pad (Radiator Mount) Clamp (Exhaust Pipe) Radiator with Shroud

DeScription 28". {298-2010-71 - 29 298-5515-68 30 31 32 33

298-9005-86 298-5518-68 298-20-98 502-3642-80 502-3642-81

34 {

35 36 37 102-7361-1 38 102-5164-1 39 402-624-2 40 102-7360-1 41 42 102-7362-1 43 44 102-6120-3 102-6116-1 45 {102-4365-46 46 502-2157-80 298-6085-17 47 102-6973-1 48 49

1 2

1 1

50

1

502-2774-S0

1

51 298-5517-68 298-113-53

Self-:Locking 1/2" (N.C.). Nut Cut Washer 1/2" Rubber Engine Mount Cap Screw 1/2" x 2%' w/Nut & L.W. (U.N.C.) Cap Screw 5/8 " x 11/2" w/Nut & L.W. (U.N.C.) Hose Clamp Lower Radiator Hose Drain Cock (Radiator) Rear Support (Drive Side) Rear Support (Opposite Side) Hex Hd. Cap Screw 1/2" x 1" w/L.W. Engine Flywheel (Reference Only) Cap Screw 34" x 11/2" U.N.C. w/L.W. Center Bonded Joint Drive Plate Hub – Drive Plate Cap Screw (Drilled) Soft Steel Wire #16 Ga. x 43" lg.

Cap Screw (Drilled) Soft Steel Wire #16 Ga. x 12" lg.

Hydraulic Pump (See Separate Illust.)

Lever (Hydraulic Pump) Handle Stop Bracket Neutral.Start Switch Special Nut Cap Screw.%" x 1 1/2" (H.C.-H.T.) with L.W. & C.W. Square Head Set Screw %" x 11/2" with Nut (U.N.C.) Radiator Mounting Bracket Cap Screw 1/4" x 33/4"(U.N.C.)w/Nut & L.W. Upper Radiator Hose Hydraulic Pump (Steering) (See Separate Illust.)

Hex Hd. Cap Screw %" x 1" w/L.W.&C.W.

2 2 4 4

1 4

1 1 1 8 12 6—

1 1

6

1

6

1 1 1 1 1 1 1 4 2 1 2 1

1

2

- =AI: SpecifyQuantity,Part Numberand.DescriptionWhenOrdering

Eff. Ser. No. HG-462, Up POWER UNIT AND RELATED PARTS Item No.

Part Number 502-5866-80 X203699

53

54

102-2697-1

55 56 57 58 59 60 61 62.

63 64

102-2579-1 298-46-47 298-26028-17 298-3252-17 298-26027-17 102-3024-1 102-3720-1 102-8058-1 102-8059-1

Description

No. Req'd.

Mounting Bracket — Steering Pump Strip -, Channel Rubber (15%" 1g.).

Sq. Hd. Set Screw — Cup. Point %" x 21" (U.N. C.) Std. Stud %" (U.N. C.) x 2" w/Nut & L . W. Std. Stud %" x 1Y2" (U.N. C .)w/Nut & L. W. Bracket — Mounting (Generator to Hydraulic Pump Mounting Bracket) Sheave — Steering Pump Carriage Bolt 54 6" x 10" w/Nut & L.W. Frame & Clamp Battery Ground Cable Battery — 12 Volt Battery Cable Adapter — Hydraulic Pump Radiator Shield Bracket Radiator Shield — Upper Radiator Shield — Lower

1 1

102-756-1

Choke Cable Pipe Coupling 1/8 " (Oil Pressure Gauge) Hose Assembly (Oil Pressure Gauge) Elbow Fitting for Oil Pressure Gauge

X ;

z

• i

0

1 1.

2 1 1 1 ... 1 _ 1 1 1 ,..,-)

MISCELLANEOUS HARDWARE (Not Illust.)

102-2701-3 298-2076-62 IS IC_

1 2 1

* Continental Motor Corp. -- Muskegon, Mich. part numbers.

1 1 1

A Iv

arriCar of Met 4; L'• • 011, PRESS. VIP:1'ER . tihIJGE C

AMMETER

2

Copper Tut*.

(VLF:CI()

2

IT ,1,3 .73TC;

(ETD)

-10

SOLENOID,

PUSH BUTTON

NEUTRAL ,. ?JICH

•

/1-

77S ;;;;;;;--

...\<"1 is , c

f.,•5 GENERA TOR

COIL

I

12041.i.r.11111,;51K/IMI: .

p

BATTERY -

DISTRIBUTOR

ciazmaramtomantomasmuraramiusznaxi

:

, ..•

Eli: Ser. No. HG-462, iip Item No.

WIRING DIAGFAM, Continental Engine,'

I.

Part Number

Dencription

Gen,;,.:rator — 12 Volt . ---:#411“-7103F Wire Assembly • Wire Ast.:s=.1-nbly Ammeter • (*P1.-274) Oil Pressure Gauge (*C-1401-220) WF:ter Teniperature Gaue (*HD260K-217) Ignition . Switch " Starter Push Button Solenoid Switch (*p4050-$20) Bracket (SclenOiclMOinii.rig): 1.-1 3/4" w/Nut 336 : L. W. .(1J. N.C.) • 11 298-26040-17 Starter Cable 12 298-26027-17 Battery Cable.

13. *F2201-438 Starter —7 12 Volt (A:L. #200578) 14.

298,-26a23-17 Battery Ground:Cable 15 16.2k 1-462 Distributor (A.I.„#1BT-4701-A) 1650..113•82 Wire Assembly 17 *22RM-303 Volt .(A. L. #200578) 18 : 502-113-80 Wire ITV lg. with 2 Eyelets (Not 11.IUst.) 102-3812-1 Wire Set 1 *B600M-418 2 102-1855-2 3 102-1855-1 4 102-1424-7 .

5 1024424. -8 6. 102,1424.-9 7 2M-6058-17 298:76067-17 9 . 1;02-1424-11 i02-1749-1.

10

*Continental Motors Corp. -- Muskegon, Mich. part.riumbers. ' 146x,‘Pi•14 1.FOIROA.‘511 .! P4 .9..., RIhtT S D 11. 14

t

,.:.Qi41:alptity,-,Partikrurnk:4r and DEmelipdart,iltrihen-Ordtrin

Always Give Serial Number of Machine

4294-9

1 10

AIR CLEANER REX PART NO. 102-8177-1 DONALDSON NO. FWG06-5008 EFFECTIVE SERIAL NO. HG462 Item Part No. Number

Description

1 Body Assembly 2 * Yoke Assembly 3 *P10-1222 Element Assembly 4 *P10-1872 Gasket Washer 5 *P10-2144 Thumb Screw 6 *P2940 Clamp Assembly 7 *P10-2510 Baffle Assembly 8 *P10-2805 Cup Assembly 9 * Cup Assembly 10 *P10-7552 Instruction Transfer

No. Req'd.

1 1 1 1 1 1 1 1 1 1

*Donaldson Part Numbers.

111111212

pecify Quantity, Part Number and Description When Ordering

OHAINIVILLT PAINTED bta U.%

•.

rAlways Giiivairlal

ihrilbar othfach fine .m.m.t.:-,..istwevIlmxizaa,3,-,-.1==.au,,,,,,zem,:.,,azamezagla..-...1.,atsi:,:!!..2;;::::?....3c......2,:::,:::.:, ;1,:..-fil...;IZZ. ,..mm-47:'! --za,rtura=iit.L.,-..qacalk.

7:727.)> 10

ukaglix4

ijezJ

A F.7E1E Jim

-

1;13:11 gILL1-1 rffitra:;1:11

YD

alaaraii0MEIMEMajfirinffsr,ME-20111

UT:, IC PUMP

SUNDSTE:AND MODEL NO. 22-2029 REX PART NO. 102-6120-3 Item.

No.

Part Number ,

11)2-4365-4 1 102-4.365-6 2 3 102-.4365-8 4 102,4365-11 102-4365-12i .

5 6 102-43654 7 *9210'247 8 *921'0248 9 ' *9220242 10 *9004102 -*9004100-2340 11 12 10274365-47::!

13 , 102=,4365-52 s:'‘ 14 - 102 :4365--:48:; 15 ' '102;4365 7 49 16 • 1027,4365,:50: 17 102, ;4365-51 18 102,4365-24 .

19 1'02-4365-46 -

„. ,,,,,1=7,Ltv , , -M-Pflg, !1-P+4.9:

RfaX ‘C

PRINTE011NU.0.A.

No. Reced.

' Control Valve Control 'Valve Gasket Charge Pamp : Charge I'imp Gasket Check Volve Seal .., Kit — Consists of items-7 thru 11 . Shaft Seal • .

Housing Seal Retainer SealSpring "0" Rirgg "0" ,37:ing Retaining Ring Charge' pum0',,Rel., Valve Poppet Cotter,. Pin` :Pin Washer "0" . Ring .Orifice .042 .Dia. Control Shaft Handle

1

-

'MI ,e,,

Specify Q uanti

:oioo. •

1

Description

*Sundstrand Part Numbers. . ..

1

1 1 1 1 :1

1

6 2 1

2

1 1 1

1

1 1

',42itilEE L24.' ArtICEMIKIVarj,mita-asafft.REVIESECIMBLIE w ,,,

Part Number and Descii tion

3 r . 1

Whe.0.-07cderin ••-

429A-10'

15

PARKING BRAKE

TRAVEL (DIRECTION) CONTROL

30 27 12,22 29 12 24

31 28 26 21

T

7

*ON 20

29 29 23 12 10 32 28 i0 9;ii 9 25 28 31 14 13 .

CONTROLS ASSEMBLY 4. gotilyk

!

7 21 23 33

Always Give Serial Numberof Machine

24 27 5 23 29 217 8 6 30

30 27 24

0 •

0

.V •S •n NI0 3-LNI Ncl

a. x.

0

CONTROLS ASSEMBLY

ifyQuantity, Part Numberand Description WhenOrdering

Item No.

Part Number

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

502-5466-80 502-1891-80 502-1890-80 502-1893-80 502-1711-80 102-2806-1 102-1325-1 102-1336-1 102-1335-1 102-1339-1 102-1340-1 102-1326-1 502-1892-80 298-123-2 298-48-47 102-1334-1 102-1891-1 298-2012-71

Description Floor Plate Throttle Shaft Brake Shaft Brake Lever Assembly Lever Bearing Support Bracket Bushing Keeper Clutch Disc Plate Disc Threaded Rod Spring Throttle Link Rod End 3/8 " Knob Pawl Spring Lock Nut (Conelock 34")

I ,

•

No —1 Req'd.

Item No.

1 1 1 1

19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

1 3 3 4 2 4 8 1 3 '2 1 -1 .

8

Part Number .

298-58-47 #808

- - - - - - - 298-7004-8 102-1845-1

Description

No. Req'd.

Plunger Ball Steel Set Collar 1" Woodruff Key 1,4" x 1" Set Screw 34" x 1%" (Sq. Hd.) (U.N.C.) Set Screw .3./8 " x 74" (Soc. Hd.) (U.N.C.) Cap Screw IA" x 1" (U.N.C.) Cap Screw %" x 11/2" . (U.N.C.) Cap Screw %" x 1" (U.N.C.) Hex Nut 1/4" (U.N.C.) Hex Nut -;'8 " (U.N.C.) Jam Nut 34" (U.N.C.) Lock Washer 1/4" Lock Washer '4" Cut Washer 3/8 "• Bushing Brake Rod Hex Nut %" -24(U.N.F.)

1 1 3 2 3 6 5 2 6 15 4 6 4 17 3 1 2

Previous to HG-462

ifyQuantity,PartNumberand Descri ption WhenOrdering NI 03 1NINd

49

3\

2 I 42 40

27 26

46 powER

I \ STEERING

"swems}..---assak

UMP

1 18

frlat,

IND 51

5 10 STEERING VALVE

20--* A3

32 17 34

29 9 HYDRAULIC MOTORSUNDSTRAND

t •n

HYDRAULIC SCHEMATIC -- COMMON 'HOSES, FITTINGS, VALVES, TANK, FILTER PARTS COMMON TO REXROL 5 (WITHOUT PORTABILITY OPTIONS) AND REXROL 6 (WITH PORTABILITY OPTIONS) NOTE: Refer to separate illustration for parts peculiar to Rexrol 6

M 0 a

"".

29 3°

•

•V •S 'Il NI C33 J. NIUel

X

'0 2 8 tri

2 0

Previous to HG-462 Item No. •1 2

Part Number 502-1948-80 502-1347-94

3 502-1347-92

4 502-1909-80 5 102-3222-2

6 502-83-80

7 502-1347-84

102-2808-1

102-2809-1

HYDRAULIC SCHEMATIC – COMMON – HOSES, FITTINGS, VALVES, TANK, FILTER PARTS COMMON TO REXROL 5 (WITHOUT PORTABILITY OPTIONS) AND REXROL 6 (WITH PORTABILITY OPTIONS) NOTE: Refer to separate illustration for parts peculiar to Rexrol 6 Description

—

Hose Assembly (%" Dia. x 30 3/4" w./1/2" Male EndsXReturn Line - Motor to Pump) Hose Assembly (%" Dia. x 9'4" w/1/2- 14 N.P.T. Male Fitting One End, 7/ -14 Universal Swivel Fitting and 74 -14 to 1/2-14 N.P.T. Other End) (Tank to Cooler) Hose Assembly (%" Dia. x 6` ,- 93/4" with 1/2-14 N.P.T. Male Fitting One End, 74 -14 Universal Swivel Fitting and 74 -14 to 1/2-14 N.P.T. Fitting Other End) (Cooler to Pump) Hose Assembly (3/4" Dia. x 8" with 3/4" Male Pipe Fitting One End Only) (Filter to Tank) Hose Assembly ( 3/4" x 28" lg. - Overall with 1 %, - 12 Female Swivel 37° Flare Fitting One End and 3/4" N.P.T. Male Swivel Fitting Other End)(Filter to Pump) Hose Assembly (%" 1.D. x 8" Ig. with 1/2" N.P.T. Male Fitting One End Only) (Hydraulic Tank to Steering Pump) Hose Assembly (%" I.D. x 2'-6 lg. with 1/2 -14 N.P.T. Male Fitting One End, 74 -14 Universal Swivel. Fitting and 74 -14 to 1/2-14 N.P.T. Fitting Other) (Steering Valve to Tank) HoSe Assembly (Main Pressure - Lower) (233/4" Overall Length w/1" S.A.E. x 90° "0" Ring Fittings for Split Flange Couplings at Both Ends (Pump to Motor Forward) Hose Assembly (Main Pressure - Upper) (303/4" Overall Length with same Fittings. Both Ends as Item No. 8) (Pump to Motor Reverse)

I No. Req'd.

Item No.

Part Number

10

102-2813-4

1

1

1

11

*102-2813-8

12

*102-2813-9

13

102-3459-1

14 . I 6027.2.31$0-1._ 298-38-53

'15

Description

Hose Assembly ( 546 " I.D. x 39" lg.

Overall with %," -18 Female Swivel 37° Flare Fittings Each End) (Steering Pump to Valve) Hose Assembly (Rexrol 5 Only) (%," I.D. x 54" 1g. Overall with same Fittings as Item No. 10) (Valve to Steering Ram Extended) Hose Assembly (Rexrol 5 Only) (4," I.D. x 66" lg. Overall with same Fittings as Item No. 10) (Valve to Steering Ram Retracted) Steering Cylinder (Cross Mfg. *225095 WSD) (See separate illustration for details) 4. Hydraulic Tank Hydraulic Valve Steering (Gresen #SPT-Z4-NR) (See Sep. Illus.)

298-148753

Alternate Hyd. Valve – Steering

16

298-6517-86

17

298-6516-86

Sep. Illus.)

Fitting - 90° Elbow (Eastman #F-23-6x8) ( 1/2" N.P.T. to %, - 18 J.I.C.)

298-57-53 18 19

298-6505-68 298-3525-68 298-2069-56 298-8003-86

20

298-2054-62

21

298-14508-86

22

298-6515-86

1

Fitting - 90° Elbow - "0" Ring Sear (Eastman #849-FS0-06 x 06) Oil Filter (For Suction installation) (Gresen #FA201NR) Filter Element – 10 Micron "0" Ring Vacuum Gauge (Gresen *3025) Male Pipe Fitting % -14 N.P.T. for 3/4"

I.D. Hose (Aeroquip *4738-12-12B) Adapter % -16 Straight Male Thread w / "0" Ring to 34" Female N.P.T. (Parker

Hannifin..A8FOG7S -or _equal) Reducing Bushing (1" to 1/2" Std. Pipe

Thread) Elbow Fitting 1/4" N.P.T. Male to 9/16 -18 J.I.C. Male (Eastman #F23-6 x 4)

Previous to HG-462

HYDRAULIC SCHEMATIC – COMMON – HOSES, FITTINGS, VALVES, TANK, FILTER PARTS COMMON TO REXROL 5 (WITHOUT PORTABILITY OPTIONS) AND REXROL 6 (WITH PORTABILITY OPTIONS) NOTE: Refer to separate illustration for parts peculiar to Rexrol 6_ (Coned.)

Description

298-14502-86 24

0

25

298-2093-62

'ti cu 26

2.7

S

kr

CD

0

28 29 30

1024594-2 102-1594-3

31 32

102-159474 298-8078-86

33

298-8049-86 [102-6120-3

g 0 to

298-6085-17

4:2

34 X IR a-0 X 0

102-6973-1 102-6116-1 502-2157-80

102-1846-2

cm C)

r-

No. Reced.

Reducer (Male to Reduced Female P.T.) x 1/2" (Parker Hannifin #% x 1/2 PTR-S) Elbow Fitting (90° Union Adapter) 1/2" N.P.T. Male - 1/2" N.P.T. Female (Anchor #8MA-8UFS) Elbow Fitting (Swivel Adaptor Union 90° Elbow (% -14 "0" Ring Boss to 1/2" N.P.T. Female (Eastman *60UB-10 x 08) 1 Street Elbow 11/4" x 45° 2 Reducing Bushing 1 1/4" x %" 1 Street Elbow 11/4" x 90° Flange Half - Plated (Eastman #16PA-1") . 8 Cap Screw - Plated (Eastman #620-74) (H.C.-H.T. - Hex Bolt 34 -16 U.N.C. 15 2" x 11/4" 1g.)

"0" Ring - Part #24 (Eastman #16PA77) 4 Adapter - 1 X, -12 J.I.C. Male – '4-14 S.A.E. Male with "0" Ring (Aeroquip 1 #202702-10-12) Adapter 9/1, -18 Str. Thd. – % " N.P.T. Male - 90° (Anchor #6MA-6JMS) Hydraulic Pump (Sundstrand Model #22-2029) (See separate illustration 1 for details) Hex Head Cap Screw 1/2." U.N.F. x 1%" 4 with L.W. Switch (Safety Neutral Start) (Cole 1 Herse #9233) Special Nut for Switch 1 Lever (Forward Reverse) Stop Bracket for Forward Reverse Lever & Neutral Start Switch 1 Square Head Set Screw %" x 1 :1/2" with Hex Nuts (U.N.C.) (Stop Bracket) 2 Pipe Spacer – Control Linkage 2 Square Head Oval Point Set Screw 1/4" 1 N.C. x 2" with Nut & L.W.

No.

Part Number

35

102-6121-3

36

298-5054-92

37 38 39 40 41 42 43 44

5024684-80 298-3514-68 298-41-53

Item •

298-14508-86 — - - 298-13003-86

— i- - 45 46 298-7947 1102-1903-1 298-4515-68 102-7599-1

47

502-1896-80 48 49 50 51

L

50 2 -2 03 1 -8 0 - 298-113-53

Description

No. Req' d.

Hydraulic Motor (Sund s trand Model • #22-3023) (See separate illustration for details) Oil Cooler (Yates – American Machine Co. #RD-L-6556) 1 Cover for Hydraulic Tank 1 "0" Ring (National #623035) Filter (Staynew Sump Filter #H - 5) Pipe Tee 1" Street Elbow 1" x 90° 3 Reducer Bushing 1" to 1/2" Pipe Thd. 1 Reducing Bushing 1" to '4" Pipe Thd. Pipe Plug ("0" Ring type) ( 74" -14 Thd.) (Parker Hannifin #10-P50N-8) 2

I Pipe Cap 3/4" Hose Clamp (Panduit Corp. #SSC-4H) 2 Hose Band (1" to 2" Dia. (National Band & Tag Co., Newport, Ky. Leg Band #1-15) (Not Illustrated) 10 Heavy Duty Tie (Danduit Corp. #SST-4H) 4 Protective Sleeve – Nylon Spiral – 1/2" O.D. BETA Spiroband .062 Wall Polyethlene (Clear) x 12" lg. (Not 3 Illustrated) 1 Bracket (Filter) Cap Screw 546 " N.C. x 1" long with 2 Nut 8; L.W. 1 Cover (Oil Cooler) Hex Head Cap Screw 34" x 1" with 6 L.W. (U.N.C.) Hydraulic Pump – Steering (Vickers *VTM 42 - 40 - 40 - 20 -MD - RI - 12) 1 (See separate illustration)

* Used only on Rexrol 5 (Machine without Portability Towing Wheels) Option only.

ZZ

ria Number of Machine

INNititiV

TOOT14- S4A-F.7-1.

HYDRAULIC MOTOR SUNDSTRAND FIXED DISPLACEMENT MOD. 22-3023 REX PART NO. 102-6121-3

Item No. 1 2 -

3

REX OHAININICLYINC. PRINT 1.1 IN U.S. A.

Part

Number 102-4365-15

102-4365-1 102-4365-18

Description Manifold Assembly

Seal Kit Relief Valve Assembly

No. Req'd.

1

1 1

Specify Quantity, Part Number and Description When Ordering

13

Previous to HG-462

14 15 .

2 LIFT CYL.

it

iso•or to t1t kW,

111110111mmiftw.

10

)

12

3 11

rsi

t.

It

SELECTO R OR DIVERTING VALVE

10

1.

24

17

11 23

•STEERING VALVE

18

16

22

400

2

Pie

LIFT CYL.

13

19 STEERING CYLINDER

40.

19 HYDRAULIC CIRCUIT — HOSES & FITTINGS PECULIAR TO REXROL 6 (MACHINE WITH PORTABILITY OPTION) USE IN CONJUNCTION WITH "HYDRAULIC SCHEMATIC" -- COMMON TO REX.ROL - 5 & 6

21

among po IattarnN [et

1

r.

HYDRAULIC CIRCUIT — HOSES & FITTINGS PECULIAR TO REXROL 6 (MACHINE WITILP0RTABILITY OPTION) USE IN CONJUNCTION WITH "HYDRAULIC SCHEMATIC" — COMMON. TO REXROL 5 & 6 Previous to HG-462 Item No.

1.

2 3 4 5 6 7 8 9 10 11 12 13 1 15 16 A.:

Part Number

No. Recfd.

Description

Hydraulic Cylinder — Double Acting (Columbus *j3523) (See separate illustration_for details) Hydraulic 'Cylinder — Double Acting 102-2925-1 (Columbus #B524) (See separate illustration for details) 298-6515-86 . Elbow Fitting 1/4" N.P.T. Male to 946 18 J.I.C. Male (Eastman *F23- 6x 4) Pipe Plug 1/4" 29849013-86 Pipe Cross 1/4" Hose Assembly ( 546 " I.D. x 22" Overall 102-2813-1 with 946 - 18 Female Swivel 37° Flare Fitting at Both Ends) Adaptor 90° — 3/8 " N. P.T. x 94 6 -18 298-8049-86 (Anchor *6MA-6JMS) Needle Valve (Crane *222H) Steel X7505 Female Globe Valve — 34" Pipe Size for 3000 pound service Close Nipple 3/a " Extra Heavy 162-2813-2 Hose Assembly ( 54 6 " I.D. x 32" Overall with same Fittings as Item No. 6) 298-14503-86 Reducer — 3/4" Male P.T..to 1/4" Female P . T . (Parker Hannifin * 34" x 14" PTR-S) 102-2813-6 Hose Assembly (/16" I.D. x 44" Overall with same fittings as Item No. 6) 102-2813-5 Hose Assembly ( 54 6 " I.D. x 42" Overall with same fittings as Item No. 6) - - Reducer 34" N.P.T. x 946 11-18 J.I.C. — . Straight •29847005-86 • Pipe Tee 3/8 " 298-14509-86 Reducing Bushing 3/4" x 34," N.P.T. -

Item ..No. 17

102-2926-1

...

18 •

1

19 1

-

9 1 1 3

.

20 21 22 2 !

1 1 2

14 1 1

_ Description

Hydraulic Valve — Steering (Gresen #SPT-Z4-NR) (See Sep. Illus.)

298-6517-86 • Male Elbow Fitting. 90° (Eastman #F-23-6 x 8) .

- 102-3459-1 Hydraulic Cylinder — Steerink .

(See Sep.:I-11ns.) _ .

• - • 1 102-2813-3 . Hose Assembly ( 546. " 'I.D. x 36" Overall ' with same fittings as Item No. 6) Hose Assembly ( 5/,6" I.D. x 48" Overall 102-2813-7 with same fittings as Item No. 6) 298-2084-62 Adaptor — Male — 45° Elbow — W' P.T. to 946 - 18 (37° Flare) (Eastman #854-FS- 06x04) 298-14506-86 Reducer Fitting 3J" to 1/4" (Parker # 3/4" x 1/4" PTR-S) 102-1374-1 Selector Valve Assy. (Gresen #DS-7S) (See Sep. Illus.) Used on HG312 thru 3 71 and HG392 that 461, whenever, available.

298-144-53 Diverting Valve Assy. (Husco #5690-3) (See Sep. Illus.) Used on HG372 thru 391 only.

298-149-53 Selector Valve Assy. (Energy #XA1090) (See Sep. Illus.) Used as pn alternate when 102-1374-1 was not available, on HG392 thru 461 only:

No. Reced.

*298.-38.-53

2

.

1 1

. . , .

Part _ " Number

2

Elbow Fitting — 90° — "0" Ring. Seal 298-6516-86 ' I (Imperial Eastman #849-FS0- 06 x 06) *NOTE: Valve used depends on availability at time of manufacture — check the valves on machine for name of manufacturer.

1

2i

Eff . Ser. No. HG-462, Up HYDRAULIC SCHEMATIC — REXROL 5 (WITHOUT PORTABILITY OPTION)

13

STEERIN VALVE

42 1 L-22 HY DRAULIC MOTOR PUMP

C.

•

Eff. Ser. No. HG-462, Up

HYDRAULIC 'SCHEMATIC — REKROL 5 (WITHOUT PORTABILITY OPTION) •

Item No.

Part Number 502-1948-80

Description Hose Assembly (%" Dia. x 30.%" w/1/2" Male EndsXReturn Line - Motor to Pump) Hose Assembly ( 54" Dia. .x 8'- 9'4" w/1/2-14 N.P.T. Male Fitting One End, 7,; -14 Universal Swivel Fitting and 74 -14 to 1/2-14 N.P. T. Other End) (Tank to Cooler) Hose Assembly (%" Dia. x 91/4" with 1/2-14 N.P.T. Male Fitting One End, 74 -14 Universal Swivel Fitting and % -14 to 1/2-14 N.P.T. Fitting Other End) (Cooler to Pump) Hose Assembly (3/4" Dia. x 8" with 3/4" Male Pipe Fitting One End Only) (Filter to Tank) Hose Assembly (3/4" x 28" lg. - Overall with 1 1/16 -12 Female Swivel 37° Flare Fitting One End and 3/4" N.P.T. Male Swivel Fitting Other End) (Filter to Pump) Hose Assembly (%" I.D. x 8" lg. with 1/2" N.P.T. Male Fitting One End Only) (Hydraulic Tank to Steering Pump) Hose Assembly ( %" I.D. x 2'-6 Y8 " 1g. with. 1/2 - 14N.P:T. Male Fitting One End, 7/8 -14 Universal Swivel Fitting and 74 — 14 to 1/2-14 N.P.T. Fitting Other) (Steering Valve to Tank) Hose Assembly (Main Pressure - Lower) (23 1/4" Overall Length w/1" S.A.E. x 90° "0" Ring Fittings for Split Flange Couplings at Both Ends (Pump to Motor Forward) Hose Assembly (Main Pressure - Upper) (303/4" Overall Length with same Fittings Both Ends as Item No. 8) (Pump to Motor Reverse) .

502-1347-94

502-134 7-92 .

No. 1Req'd.

102-3222-2

.

502-1347-84

102-2808-1

102-2809-1

102-2813-4

11

*102-2813-8

12

*102-2813-.9

13

102-3459-1

1

1

1

14 502-5472-80 15 298-150 7 53 16 i 2987.6517-86

.[

17 E 298-6516-86

..

502-83-80

10

.

.

502-1909-80

Item Part No. Number

1 18

19 1

1

298-57-53 298-6505-68

298-3525-68 •

298-8003-86

20

298-2054-62

21

298-113-53

22

298-6515-86

23

298-14502-86

Description

No. Reqtd.

Hose Assembly (A," I.D. x 39" lg.

Overall with 945 " -18 Female SWivel 37° Flare Fittings Each End) (Steering Pump to Valve) w/o Portability Hose Assembly (Rexrol S Only) ( s/i.," I.D. x 54" lg. Overall with same Fittings. as Item No. 10) (Valve to Steering Ram. Extended) w/o Portability Hose Assembly (Rexrol 5 Only) ( 516 " 1.D. x 66" 1g. Overall with same Fittings as Item No. 10) (Valve to Steering Ram Retracted) Hyd. Cyl. — Steering — Cross (See Sep. Illus.)

Hydraulic Tank Hyd. Valve — Steering. (See Separate Illust.)

Fitting - 9.0° Elbow (Eastma-n#F-23-6x8) (1/2" N.P.T. to 94,-18 J.I.C.) Fitting - 90° Elbow - "0" Ring Seal (Eastman lt849-FS0-06 x 06) Oil. Filter (For Suction installation) (Gresen #FA201NR) Filter Element — .10 Micron "0" Ring 4%" I.D. x 4%" O.D. Gresen Mfg. Co. #1576.

Male Pipe Fitting % -14 N.P.T. for 3/4" I.D. Hose (Aeroquip *4738-12-12B) Adapter 3/4-16 Straight Male Thread w/ "0" Ring to 34" Female N.P.T. (Parker Hannifin #8F0G-S or equal) Hyd. Pump — Steering (See Separate Illust.) Bu. 429-23 or 429-24 Elbow Fitting 1/4" N.P.T. Male to 9/,„ -18 J.I.C. Male (Eastman #F23-6x4) Reducer (Male to Reduced Female P.T.) 3/4" x 1/2" (Parker Hannifin #3/4 x 1/2PTR-S)

w.

1

1

CD

1 2 2

1

1

1

. • •

Eff. Ser. No. HG-462, Up • Item No. 24 25

26 • . 27 28 29 30 31 32 .

33

34

35

Part Number

,HYDRAULIC SCHEMATIC — REXROL 5 (WITHOUT PORTABILITY OPTION)

.

Descrp tion

Elbow Fitting (900 Union Adapter) 1/2" N.P.T. Male - Y2" N.P.T. Female (Anchor #8MA-8UFS) 298-2093-62 Elbow Fitting (Swivel Adaptor Union 90° Elbow (%-14 "0" Ring Boss to 1/2" N.P.T. Female (Eastman #60UB-10 x 08) Street Elbow 3/4" x 450 298-14511-86 Reducing Bushing 11/4" x 3/4" 298-6501-86 Street Elbow 3/4" x 90° Flange Half - Plated (Eastman #16PA-1") 102-1594-2 102-1594-3 Cap Screw - Plated (Eastman #620-74) (H.C.-H.T. - Hex Bolt '4 -16 U.N.C. 2" x 11/4" lg.)

"0" Ring - Part #24 (Eastman #16PA77) 102-1594-4 Adapter - 1%, -12 J.I.C. Male — 7/, -14 298-8078-86 S.A.E. Male with "0" Ring (Aeroquip #202702-10-12) Adapter 94 6 -18 Str. Thd. — '4" N.P.T. 298-8049-86 Male - 90° (Anchor #6MA-6j1VIS) Hydraulic Pump (Sundstrand Model 102-6120-3 #22-2029) (See separate illustration for details) Hex Head Cap Screw 1/2" U.N.F. x 13/4" with L.W. & C.W. Lever (Forward Reverse) 102-6116-1 Stop. Bracket „for Forward Reverse 502-2157-80 Lever & Neutral Start Switch Square Head Set ,Serew 34" x 1 1/2" with Hex Nuts (U.N.C.) (Stop Bracket) Pipe Spacer — Control Linkage 102-1846-2 Square Head Oval Point Set Screw 1/4" N.C. x 2" with Nut & L.W. Hydraulic Motor (Sundstrand Model 102-6121-3 022-3023) (See separate illustration . for details)

Req d.

298-2075-62

1

3 1 2 1 8 16 4 1

Item No.

Part • Number

36

298-5054-92

37 38 39 40 41 42 43 44 45 46

47

1 1

48

4 1

49 50

1 2 2 1 1

No.

Descrip tion

'Reg' d.

Oil Cooler (Yates — American Machine Co. *RD-L-6556) 502-1684-80 Cover for Hydraulic Tank 298-3514.68 "0" Ring. (National #623035) • 298-41-53 Filter (Staynew Sump Filter #11- 3/4 -5) Pipe Tee 1" Street Elbow 1" x 90° 298-145' 03-86 Reducer Bushing 1" to 1/2" Pipe Thd. Reducing Bushing 1" to 3/4" Pipe Thd. 298-13003-86 Pipe Plug ("0" Ring type) (74" -14 Thd.) (Parker. Hannifin #10-P5ON-8) Pipe. Cap 3/4" 298-7947 Hose Clamp (Panduit Corp. #SSC-4H) 1102-1903-1 Hose Band (1" to 2" Dia. (National Band & Tag Co., Newport, Ky. Leg Band #1-15) (Not . Illnstrated) 298-4515-68 Heavy Duty Tie (Panduit Corp. #SST-4H) 102-7599-1 Protective Sleeve — Nylon Spiral — 1/2" O.D. BETA Spiroband .062 Wall Polyethlene (Clear) x 12" 1g: (Not Illustrated) 502-1896-80 Bracket (Filter) Cap Screw !/„" N.C. x 1" long with Nut & L.W. 502-2031-80 Cover (Oil Cooler) Hex Head Cap Screw 34" x 1" with L.W. (U.N.C.) .

.

1 1 1 1 2 2 4 1 2 1 2 10 4

3 1 2 1 .6

MISCELLANEOUS PARTS (Not Illust.)

51 52 53 54

- - - - 298-5112-92 102-6522-86 298-13014-86

Pipe Plug 14" N.P.T. Ball Stud — Cyl. Mounting Elbow Fitting Sight Gauge Plug

•

1 2 1 1

ruways LTive ,erialt umoer or Pi acnme

429A - 22

4.)

15

tg,

12

a

13 14

11

10

.

mustorainsalesmaseasatera

HYDRAULIC TANK — REX ASSEM. NC ). 602-4717-2 FILTER — REX ASSEM. NO. 298-57-53

Iteml No.

Part Number

• Description

Hydraulic Tank : 502-5472-80 "0" Ring — Gas Ppwer.Only • {298-3514-68 Gasket — Diesel Power Only .102-1917-1 Cover with Filler Pipe .3" 502-1684-80 Pipe Cap 3/4 " 4 Cap Screw 'V x 1" w/L.W. 5 Filter for Filler Pipe 6 298-41-53 298-13014-86 Sight Gauge 7 298-13003-86 .Pipe Plug V-14 (Parker Hannifin 8 #10-P50N-8) Pipe Tee. 1" 9 Street Elbow 1" x 90° 10 11 298-14508-86 Reducing Bushing 1" to '4" Oil Filter — Gresen #FA-201-NR 12.

298-57-53 "0" Ring 298-3525-68 13 Filter Element #10 Micron — Gresen 14 298-6505-68 Mfg. Co. Pipe Plug Vs" - - -, -.15 1 ' .2

No. Req'd.

1 1 1 1 1 6 1 1 •2 2 2 .3 1 1 1 . 1

:fr

Rfig pi,14111P4BELY INC. PRINTED tN U.S.A.

Specify Quantity, Part Number and Description When Ordering

•

30 46 47 24 35 35 29 40 18 26

54

STEERING VALVE

51

TOO

03 1NIblet.

29 m

a

HYDRAULIC CIRCUIT — REXROL 6 WITH PORTABILITY REX Dwg. No. 602-5912

Eff. Ser. No. HG 462, up

eurrpew bra :win:rim re

15

Item No.

Part Number

1

502-1948-80

2z

502-1347-94

3

4 5

502-1347-92

502-1909-80 102-3222-2

6

502-83-80

7

502-1347-84

8 •

1022808-1

Description Hose Assem. (%" Dia. x 30%' w/ 1/2" Male Ends) (Return Line — Motor to Pump) Hose Assem. (%" Dia. x 8' 9',i" w/1/2-14 N.P.T. Male Fitting One End, 74-14 Universal Swivel Fitting and 74-14 to 1/2-14 N.P.T. Other End) (Tank to Cooler) Hose Assem. (54" Dia. x 6' 9'4" with 1/2-14 N.P.T. Male Fitting One End, %-14 Universal Swivel Fitting and '4-14 to 1/2-14 N.P.T. Fitting Other End) (Cooler to Pump) Hose Assem. ( 34" Dia. x 8" with 34" Male Pipe Fitting One End Only) (Filter to Tank) Hose Assem. ( 34 1 x 28" lg. — Overall with 1 Y, 6 -12 Female Swivel 37° Flare Fitting One End and 34" N.P.T. Male Swivel Fitting Other End) (Filter to Pump) Hose Assem. (%" I.D. x 3' 8" lg. with 1/2" N.P.T. Male Fitting One End Only) (Hydraulic Tank to Steering Pump) Hose Assem. (%" I.D. x 2' 6'4" lg. with 1/2-14 N.P.T. Male Fitting One End, 74-14 Universal Swivel Fitting and 78-14 to 1/2-14 N.P.T. Fitting Other) (Steering Valve to Tank) Hose Assem. (Main Pressure — Lower) (23'4" Overall Length w/1" S.A.E. x 90° "0" Ring Fittings for Split Flange Couplings at Both. Ends (Pump to Motor Forward)

No. Req'd.

Item Part No. , Number 9

102-2809-1

10

102-2813-1

11

102-2813-2

12

102-2813-8

1

13

102-2813-4

1

14

102-2813-5

15

102-2813-6

16

102-2813-9

17 18

102-3459-1 298-6501-86

19

102-2926-1

20

102-2925-1

21

102-1594-2

22

102-1594-3

1

1 1

1

Eff. Ser. No. HG 462, up

Description \

.

Hose Assem. (Main Pressure — Upper) (30 34' Overall Length with same Fittings Both Ends as Item No. 8) (Pump to. Motor Reverse) Hose Assem. 546" I.D. x 22" lg. — '4 6 -18 Female Swivel w/37° Flare Both Ends Hose Assem. 54 6 " I.D. x 32" 1g. — 94 b -18 Female Swivel w/37° Flare Both Ends Hose Assem. s/, 6 " 1.D. x 54" lg. — , '46-18 w/ Female" Swivel Both Ends Hose Assem. 5/16 " /.D. x 39" lg. — 94 6 -18 Female Swivel w/37° Flare Both Ends Hose Assem. 54 6 " I.D. x 42" lg, — 9,4 6 -18 Female Swivel w/37° Flare Both Ends Hose Assem. %6 " I.D. x 44" lg. — '4 6 -18 Female Swivel w/37° Flare Both Ends Hose Assem. 5/16 " I.D.,x 66" lg. — 94t6 -18 Female, Swivel w/37° Flare Both Ends Steering Cyl. (See Sep. Illus.)

Street Elbow %" x 90°, Steel, Parker Hannifin Corp. 2102-12-12 Wheel Cyl. — Portability (See Sep. Illus.)

Wheel Cyl. — Portability (See Sep. Illus.)

Flange Half, Plated — Imperial Eastman #16PA75 Cap Screw, Plated — Imperial Eastman #620-74

No. Reg'd

1 1 1 1

1 1 1 1 1 1 1 1 8 16

AlwaysunrezerialurriDero

HYDRAULIC CIRCUIT — REXROL 6 WITH PORTABILITY

RFX Dwg. No. 602-5912

HYDRAULIC CIRCUIT — REXROL 6 WITH PORTABILITY REX Dwg. No. 602-5912

Item No.

Part Number

23

102-1594-4

24

298-6506-86

'V 's, NI.03I NI tld

25

m

0

0

Description

• 602-4717-2

26

298-6516-86

27

298-2054-62

28

298-8049-86

29

298-6515-86

30

298-19017-86

31

298-2075-62

32

298-14503-86

33 34 35

X-7484 298-17005-86 298-14511-86

36 37

298-6517-86

38

298-14502-86

1

"0" Ring — Precision Rubber Products Corp. #219-7509 Street Elbow 34" x 45° — Parker Hannifin Corp. #3102-12-12 Hydraulic Tank Assem: (See Sep. Illus.)

Fitting — 90° Elbow — "0" Ring Seal (Eastman #849-FS0-06.x 06) Adapter '4-16 Straight Male Thread w/ "0" Ring to 3,4" Female N.P.T. (Parker Hannifin #8FOG-S or equal) Elbow Fitting 90° — Anchor #6MA-6JMS Elbow Fitting V.4 " N.P.T. Male to 94 6 -18 J.I.C. Male (Eastman #F23-6 x 4) Pipe Cross 14" N.P.T. Imperial Eastman #25WJ-04 Elbow Fitting (90° Union Adapter) '4" N.P.T. Male — V," N.P.T. Female (Anchor #8MA-8UFS) Reducer Bushing 1" to V," Pipe Thd. Parker Hannifin Corp. #PTR-S Reducing Bushing V," x '4" N.P.T. Tee 34" N.P.T. Imp. Eastman #25VJ-06 Reducing Bushing 1'4" x 34" Parker Hannifin Corp. #0102-20-12 Close Nipple 38" Ex. Heavy Fitting — 90° Elbow (Eastman #F-23-6 x 8) (V," N.P.T. to 9/, 6 -18 J.I.C.) Reducer (Male to Reduced Female P.T.) 34" x 4" (Parker Hannifin # 34 x '/, PTR-S)

No. Req'd.

4 1 1 2

i 2 8 1

1 3 -1 1 2

Item No.

Part Number

39

298-2093-62

40

298-8003-86

41 42 -

_X-7505 298-150-53

43 44

298-57-53 298-8078-86

45

298-38-53

46 47 48 49 50 51 52 53

298-4515-68 298-4516-68 298-79-47

298-2084-92

2

298-5054-92

3

54 _502-2031-80 298-113-53 55

Eff. Ser. No. HG 462, up

Description Elbow Fitting (Swivel Adapter Union — 90° Elbow (%-14 "0" Ring Boss to V," N.P.T. Female (Eastman #60UB-10 x 08) Male Pipe Fitting '4-14 N.P.T. for 3" I.D. Hose (Aeroquip #4738-12-12B) Needle Valve Hyd. Valve — Steering (See Sep. Illus.)

Oil Filter (See Sep. Illus.)

Adapter — 1 14 6 -12 J.I.C. Male — 14-14 S.A.E. Male with "0" Ring (A eroquip #202702-10-12) Hyd. Valve — Portability (See Sep. Illus.)

Close Nipple'/" Ex. Heavy Pipe Plug V4 " Tie Band — Panduit Corp. #SST-4H Tie Band — Panduit Corp. #SSC-4H Hose Clamp — Breeze Corp. #QS-100-M16 Cad. Plated Street Elbow V," x 90° Reducing Bushing 34" N.P.T. x 94 6 -18 Adapter — Male 45° Elbow x '4" N.P.T. to 94 6 -18 w/37° Flare. Eastman #854-FS-06X04 Oil Cooler (Yates — American Machine Co. #RD-L-6556) Cover — Oil Cooler Hyd. Pump — Steering (See Sep. Illus.)

No. Req'd.

1 1 1

1 1 1 1 10 4 2 14 3 2 1 1 1

rtd W 44.1,

ACIA kV 11.1kkAk✓

R,I,Or En oi-e:s.

.‘ %.*1 .11r1C111%.‘4414 ,G

Specify Quantity, Part Number and Description When °Merin

429A-26

3

31 5 63

67 48

56

47

53 51 3

7 24 24

1

20 39

30 1

3

12 165 / 6P 32 1 1

19-41 - f 1

r

40 43 7ty

14

I

11 • I, 42

la 25 35 1

64 34 4511

71

36

•r •s •n to t aV.I. til k4c1

49

M

68

62

59 62

TRANSMISSION ASSEMBLY REX ASSEMBLY NO. 602-4776-2 _EFFECTIVE SERIAL NO. IIG227

52

L

56

•

• . . •

TRANSMISSION . ASSEMBLY REX ASSEMBLY NO 602-4776 - 2 EFFECTIVE SERIAL . NO. HG227

I. z. c

CD:Item...

•

th CD

0

•gii•'•• • .1 -.Z. • .

•

20

s.o

22

23 24

...„

•

25 26 27

Part Number

Description

Transmission Case 402-2549-2 Transmission Case Cover 102-2655-1 Gasket 102-1313-1 Motor Adapter 402-561-3 Cover •402-5772 502-1894-80 Bell Crank 102-2659-1 Pinion Shgft & Pinion 402-675-2 402-676-2 Output. Gear 102 2660-1 1 Pinion - 15 Teeth - First -Reduction to2.- at■ i'S r 402-..6792, 411- ,..Tear -.4-e2=64-3zirgq:11 - dier Gear 7- 47 Teeth . 0 .-.. Qkt.to3 102.-2784-1 Brake Shaft 1 402-155-2 Brake Secondary Housing •402457!8-2 Cover 402 -- 579-2 Cover 102-13l6-1 Gasket 102-2656-1 Gasket Gasket . 1 .0243144 i •102-1781-1 Gasket Carrier (Idler Gear Cover) ' 402-578-2 402-1580-2 Retainer 10243444 Idler Shaft (Pin) • 298-108-2 Bearing (MRC-108KS) Bearing (Hyatt 412111.1 ,'TS) 298-109-2 298-107-2 Bearing (MRC-208S) 298-105-2 Bearing (MRC-207S) 298 -. 106-2 Bearing (MRC-207-SG) 298=3025-68 .. On Seal (Nat: *55147) 298-3047-68 Oil- Seal (Nat. F60444) 298 .-6503-68 Breather (Ai Maze,-,A15981) 298-4-97 - .

Thrust Washer (Sintered Impregnated) .

X202569 "0" Ring • • _ .. ... ....

Heat Treated Cap Screw 'A" x 3 %" (U.N.F.)

Req'd. .

• 1 .

1 1

1 1 1 1.

1 1 1 1 1 1 1 1 1 1 2 2 1 1

1 2 1 1 1 1 1 1 1 2 1

Item. Part No. Number 35 298-7505-34 36 298-P505-34 •37 298-8504-34 38 298-18503-34 39 102i6121-3 40 10248494 41 102I1848-1 42 29842947 43 44 *9842247 :1 45 102-4197-1 46 .102-13154 47 102-13184 48 - - - 49 . 102-2781 -1 50 102-1423-1 51 52 53 54 55 56 57 .

58 59 .

60 61 •62 63 64 65 66. 298410-2

Description Snap- Ring Snap Ring Snap Ring Snap Ring Hydraulic Motor (See separate illustration for details) Yoke End .

Ball Seat Nut Cle .vis Pin Cotter Pin ',4," x 3/40 * Brake Assy. (Service only) (Ausco *BMA-4404) Includes Items 71 & 72 Mounting Plate for Brake Shim Shim Standard Stud %," U.N.C. x 31/4" Wear Plate Washer Street E1bov,71/2" x 45° Pipe Plug 1/4" (Countersunk) Pipe Plug Vi" Square Head Cap Screw 54, 0 N.C. x Cap Screw 7.46 ° N.C. x 2 1/4" Cap Screw %" N.C. . x 1/4" Cap Screw 74," X 1 " (U.N.C.) Soc. Hd. Cap Screw %" x %" (U.N.C.) Soc. Hd. Cap Screw 746 " X 2 1/2 " (U.N.C.) Soc. Hd. Set Screw (Cup Point) 34" N.C. •x 11/4" Lock Washer 5/„."

Lock Washer 7/i," Lock Washer %" Lock Washer ',12" jam Nut 34 (U.N.C.) Bearing (Torrington *p2220)

1 1

1 1

1 1 2 5 2

1 1 1

1 8 4 14 4 12 6 1

8 18 30 1

2

CD

,

ts

CD

0

TRANSMISSION ASSEMBLY REX ASSEMBLY NO. 602-4776-2 EFFECTIVE SERIAL NO. HG227 (Cont'd.)

as

'Ts as

Item No. 67 68 69 70 71

tr lb

Q.

72 '.‘

Cb OS

m

Part Number

Descri. pt i on

Req/d.

- 2 .

Hex Nut '4 6 " (U.N.C.) 3 Cap Screw 74 6"-20 x 3 34" (Heat Treated) 1 Jam Nut %"-24 (U.N.F.) .1 / 2" (U.N.C.) 1 Stop Nut 298-2010-71 *Diisc Assy. *MA-44750 (Part of Item 298-294-47 2 44) *Actuating Disc Assy. *AA-442 (Part '298-29547 of kern 44) and Consisting of: 5 3 *BP-7500 Ball 3/4I! Dia. 2 *BP-4450 Actuating Disc 2 , *BP-4505 Actuating Spring 2 *BP-7005 Nut 1 *BA-451: Yoke Link 1 *BP-450 Plain Link 2. *BP-53051 Stud . *Parts for AUSCO Disc Brake #BMA-4404 (Auto Specialties Mfg. Company, St. Joseph, Michigan).

Always (live erial v=Der oz

de11111C

DRIVE ROLL ASSEMBLY Item No.

Part Number

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

502-5500-80 102-2658-1 298-45-2 298-115.-2 402-580-2 102-1321-1 402-51-2 102-13224 4 024707 2 102-1359-1 298-2009-71

17

- MitfiteliabiliPititter P RI h17 E0 (SI• U.S.A.

.

102-1915-1 - - - 298-1000612 298-10007 .-2 298-10008-2

Description Drive Roll Drive Axle Bearing Cup (Timken #394A) Bearing Cone-(Timken 4395) Adjusting Sleeve Adjusting Cap Cover Gasket Bull Gear Stud Nut — Self-Locking 3/4 -16 U.N.F. (v49NE-126) Stud 34" x 11/2" (U.N.C.) HexNut 3/8 "-16 (U:N.C.) (Brass) 2 Special Cap Screw 1/2" - 13 x 13/4" Pipe Plug 1/9 " Countersunk Head Wire ti l6 Ga. x 7" long Shim (.005" thick) Shim (.007" thick) Shim (.020" thick)

No. Req'd.

1 1 2 2 2 2 1 1 1 6 6 2 2 6 2 2 6 10 12

Specify Quantity, Part Number and Description When Ordering

Always (live Serial Number of Machine

47 t1,— ;.) ,

CZ) Cy) CV ( NC,) •ictr

N.C■4

.4"Cr C#3

0\1

Specify Quantity,

Part Number and Description When Ordering

F1KX CHAINSICLT PRINTED IN V.S. A.

P.

1 2 3 4 5 6

502-5513-82 502 -5513 -83 502 -5511 -81 162 -6828 :- 1 502400-80 502402 -80 502 - 101 -80 502-5509-80 502-5510-80 502-1717-80 502-1717 -81 602-4702...

8 9 10 11 • 12 as

13 14

15 0 •*.

'

,A Cr

MD1-.-4

ucl

1-41-

Wheel Arm Support Wheel Arm Support Wheel Arm Tire Stop (Not Illustrated) Arm Pin Arm Lock Pin Axle Pin Hitch Mounting Support Hitch Yoke Lock Yoke Lock Wheel Assembly Consisting of Items 48 thru 58 Towing Pin Lock Bar Lock Pin Hydraulic Cylinder Installation Drawing Hydraulic Cylinder (See separate illust.)

Hydraulic Cylinder (See separate illust.)

Hydraulic cylinder Pin Safety Hook Chain (Not Illustrated) Side Back -Up Bar Lower Back-Up Bar Spring Spacer Back-Up Bar Instruction Plate Plate Locking Pin Clamp Safety Hook (Not Illustrated) Hitch (Not Illustrated) Cap Screw si, " x 2 1/4 " (H. T. -H.0 . — U .N .C.)

No. Recfd.

rai

0

16 17 18 19 20 21 22 23 24 25 26 27 28 29

5024714 -80 - 102 - 1306- 1 298-45-47 602-2251 102-2925-1 { 102-2926-1 102-1329-1 102-2805-1 102 - 1346- 1 102-1328-1 102-1377-1 1024332 - 1 102-1330-1 102-4205 - 1 102-1348-1 298-61-47 298-37 -47.

298- 41-47 298-40-47

Description

cfcy C4ClClN "zt N r-4 N 01 CV

Part Number

esiCy

0

Item No.

Item No. 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 .

57 58 59

Part Number

Description

• Cap Screw 546 " x 1" (U.N.C.).

Cap Screw 5/, " x 4 " (U.N.C.) Cap Screw 5/0 " x 2" (Hollow Head — Heat Treated) (U.N.C.) Cap Screw '/2 " x 3'/2" (U.N.C.) Cap Screw '4 " x 2 %" (U.N.C.) Cap Screw'/ " x 34 " (U.N.C.) Drive Screw *6 x 1/4, " Type " U " ' Lock Washer 5/8 " Lock Washer 545 " Lock Washer '/8 " Lock Washer 1/4 " Cut Washer 1 " Cut Washer 1/2 " . Hex Nut 54 " (U.N.C.) Hex Nut 34 " (U.N.C.) Hex Nut ',4 " (U.N.C.) Elastic Stop Nut '/2 " (U.N.C.) 298-2010-71 Cotter Pin 346 " x 1'/2 " - - - - Rim & Disc 502-3656-80 Tire 298-6002-68 Tube 298-6003 - 68 Axle Shaft 502-1719 -80 Bearing Cup 298- 113 -2 Bearing Cone 298- 114-2 Oil Seal 298-3026- 68 Bearing Retainer 102 - 1376- 1 Special Cap Screw with 1/2 " Lock 102 - 1357 - 1 Washer Cover (Dust Cap) 298-35-47 Cap Screw 546 " x 1/2 " with Lock Washer - - - - (U.N.C.) Plate (Weldment) 102-1969 - 1 '

No. Req ' d.

4 4 6 2 2 3 4 14 4 2 3 8 4 14 2 3 2 8 2 2 2 2 4 4 2 2 6 2 8 2

.

Always GiveSerial Numberof Machine

TOWING ATTACHMENT REXROL 6 ONLY

•v •s ,

031. N.Ici •

/cM

HYDRAULIC VALVE — DIVERSION — PORTABILITY OPTION ONLY ENERGY it XA-1090 REX PART NO. 298-149-53 For REXROL 6 ONLY • Previous to HG-467

Quantity ,Part Numberand DescriptionWhenOrdering

NOTE: Check carefully, machine may have Gresen Valve.

Seepage 37.

Relief Valve set at 1800 P.S.I. Valve Handle to be toward Base or away from Ports.

aurtrop TAI

•

7-77:: •

•• •

14 , 15 14 16 17 12 13

11 'ENERGY MANUFACTURING COMPANY, INC. MONTICELLO IOWA PART NUMBERS

x.; to

0

z r

HYDRAULIC VALVE — DIVERSION — PORTABILITY OPTION ONLY ENERGY PART NO. XA-1090 REX PART NO. 298-149-53 PREVIOUS TO HG-462 — FOR REXROL 6 YD. ONLY

in

Relief Valve Set at 1800 NOTE: Check carefully, machine may have Gresen Valve. See page 37.

Item No.

Part Number

1

102-8752-1

2 3

102-8752-10 102-9068-1 102-9068-2 102-9068-3

4 5 6 7 8 9 10 11 12 13 14 15 16 17 -

102-8752-12

-

102-9068-5

-

102-8752-13 102-8752-14

102-9068-4 102-8752-2 102-8752-3 102-8752-4 .

102-8752-5 162-8752-6 102-8752-7 - - - -

No. Reced.

Description Valve "IN" Section with Valve Stein and (2) P-74 Valve Stem Packings — Specify Port Sizes v2" N.P.T. and 4-Way (*CV-3) Spring Clamp (*P-66) Hexagon Head Cap- Screw 4" -16 N.C. x 13/4"

(* )

Control Lever Knob (*P-9) Control Lever (*P-70) Clevis (*P-72) Hex Soc. Cap Screw 3,4" 16 N.C. k %" (* ) Clevis Pin (*P-65) Cotter Pin 3%32 " x 1/2" (* ) "0" Ring 74" x 1" (*OR-0875-1) Ball' Bearing (*P-21) Relief Valve Spring (*P-16) Adjustment Screw (*P-54) Valve Stem Stop (*P-13) Valve Stem Spring (*P-17) Washer — S.A.E. 546 " (* ) Hex Head Cap Screw %," 18 N.C. x 54" (* Valve Stem, 4-Way for Double Action Hyd. System (Not Illustrated) (*P-60) Valve Stem, 3-Way for Single Action Hyd. System (Not Illustrated) (*P-83) "0" Ring 34" x le (Not Illus.) (*OR-0375-0500) "0" Ring 1/2" x 12/6 " (Not Illus.) (*OR-0500)

*Energy Mfg. Co. — Monticello, Iowa Part Numbers.

•"

•

1 3 3 3 3 3 3 3 - 1.

1 1 .

1 6 3 3 3

1 1 •

(NOTES )

REX CN4INIIIELT INC. PRINTED IN U.S.A.

Specify Quantity, Part Number and Description When Ordering

FOR REXROL 6 ONLY

Previous to 'HG-462

Eff. Ser. No. HG-462, Up

HYDRAULIC VALVE — STEERING GRESEN MFG. NO. SPT-Z4-HP REX Part No. 298-38-53

HYDRAULIC VALVE — PORTABILITY GRESEN MFG. NO. SPT-Z4-HP REX Part No. 298-38-53

""

Specify Quantity, Part

••.,,,

Number ari l Description When Ordering

REX CRAINSELT INC. PAINTED IN U.S.A.

Previous to HG-462 I- STEERING For REXROL 6 Only

Eff. Ser. No. HG-462, Up—PORTABILITY

HYDRAULIC VALVE - STEERING & PORTABILITY (Illustrated on Page 35) -

Item No.

Part Number.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

102-8503-1 102-8503-2 102-8503-3 102-8503-4 102-8503-5 102-8503-6 102-8503-7 102-8503-8 102-8503-9 102-8503-10 102-8503-11 102-8503-12 102-8503-16 • 102-8503-17 102-8503-18 102-6208-10 102-8503-23 102-8503-24 102-8503-14 ***102-8027-1

21 22 23.

24 25 26 27 28 29.

30 31 32

102-8503-19 102-8503-25 102-8503-26 102-850327 102-8503-28 102-8503-29 102-8503-21 102-8503-30 102-8503-31 102-8503-32 102-8503-33 102-8503-34

Description

No. Req'd.

. . .

Rubber Bonnet (*967) 1 Snap Ring Stop Disc (*914) 1 Stop Disc (*912) 1 Bolt — Spring Assembly 1 'Lock Washer — Centering Spring (*2529) 1 Stop Collar (*911A) 1 Centering Spring (*913) 1 Stop Washer (*1202) 1 Spool Seal (*932) 2 Valve Housing (*2701) 1 Plug — .2 Way Port (*947) 2 4-Way Spool (Z) Metering (**2891) 1 Check Ball Plug (*2783) 1 Check Plug "0" Ring (*1141) 1 Check Ball (*2781) 2 Handle Link .Pi s.embly (*928) 1 Handle Pin (*553) 2 Handle Cotter Pin (*086) 2 Handle Link Cotter Pin (*929) 2 Relief Cartridge Kit — Consisting of Items 21 thru 32 1 Relief Valve Seat "0" Ring (*2706) 1 Relief Seat Plug — H.P. (*2785) 1 Relief Ball 746 " (*071) 1 ' Spring Guide .(*994) 1 Relief Spring 290-2000 P.S.I. (*922) 1 Spacer Washer (*1213) 1 Relief Body Gasket (*923) .

1 Relief Body (*924) .

1 Adjusting Screw "0" Ring (*926) 1 Adjusting Screw (*925) 1 Jam Nut — Adj. Screw (*973) 1 Acorn Cap (*974) 1

- *Gresen Mfg. Co. — Minneapolis, Minn. 55418 part numbers. **Housing and Spools cannot be ordered as separate items.

All spools are fitted to individual hotthing by select hone procesS at factory. ***Machine may not be equipped with Pressure Relief Valve.

For Valves with no Relief, order Kit #102-8027-1.

MIX cHAti4essur PRINTED IN

Specify. Quantity, Part Number and Description When Ordering

-11. 4r • %.0

•

NOTE: Due to availability, machine may have Husco 5690-3 valve.

(See Pages 49, 50 and 74)

Previous to HG-462

SELECTOR VALVE ASSEMBLY REXROL 6 ONLY (WITH PORTABILITY OPTIONS) REX PART NO. 102-1374-1 GRESEN #DS-75

Item Part No. Number

Description

No. Req'd.

1 1 *1475 Valve Housing 1 2 *1477 Valve Spool 2 3 *1129 Spool Seal 2 4 *1127 Snap Ring 1 5 *085 Handle Pin 1 6 *086 Cotter Pin , 1 7 *1478 Handle Adaptor 1 8 *603 Lock Washer .1 9 *1479 Handle Link 1 10 *1474 Link Cotter Pin 11 *1476 Handle with Special 94," Hole (Drilled in Assembly) 1 *Gresen Manufacturing Company — 405 35th St. N.E. — Minneapolis, Minnesota 55418 Parts Numbers.

ERESEINNEVE

IE RIM CHAIN/ MELT INC.

pacify Quantity, Part Number and Description When Ordering

PRINTED IN U.S. A.

4

Used with Portability Option

Previous to HG-432 DIVERTING VALVE ASSEMBLY REX PART NO. 298-144-53 HYDRAULIC UNIT SPECIALTIES CO. PART NO. 5690-3

Item No. 1 2 3 4 5 6

Part Number

Description

102-9069-1 Head — Plunger (*4155) 102-9069-2 Plunger — Spool (*5915) 102-9069-3 "0" Ring (*571) 102-9069-4 Housing (*4875-3) 102-9069-5 Cover (*5679) 102-9069-6 Plug (*5681) *Hydraulic Unit Specialties Co. — Waukesha, Wisconsin part numbers.

NOTE: Due to availability, machine may have Gresen DS-75 valve.

(See Pages 49, 50 and 60)

!NIN TED IN U.S.A.

Specify Quantity, Part Number and. Description When Ordering

Always Give Serial Number of Machine

429A-39

t■1

L!]

'

Colt- II 11

Previous to HG-432

f HYDRAULIC CYLINDER PORTABILITY

. .1.

REX PART NO. 102495:-1 COLUMBUS HYDRAULICS NO. B-524 Item No.

Part Number

. 1 2 3 4 5 6 7 8

102-2925-2 102-2925-3 102-2925-4 102-2925-5 102-2925-6 102-2925-7 102-2925-9 102-2925-8

Description Hex Nut (*B524-1) Piston (*B524-2) Cylinder Barrel (*B524-3) Shaft (*B524-4) Cylinder Head (*B524-5) Snap Ring (*B524-6) Collar (*B524-9) Kit Consisting of: (*B524-8) "0" Rings Leather Dust Seal

No. Req'd.

1 1 1 1 1 1 1 1 4 1 1

*Columbus Hydraulics, Inc. — Columbus, Ohio Part Numbers.

•

Specify Quantity, Part Number and Description When Ordering

REX CHAINBELT PRINTED IN U.S.A.

A- 14 rir 4Il fr

t.?

1.Ia V ♦ d ov a ...A & V Us

Previous to HG-432

HYDRAULIC CYLINDER — PORTABILITY -REX PART NO. 102-2926-1 COLUMBUS HYDRAULICS NO. B-523

Item No. 1 2 3 4 5 6 7 8

Part Lumber 102-2926-2 102-2926-:3 10272926-4 102-2926-5 102-2926-6 102-2926-7 . 102-2926-9 102-2926-8

Description Hex Nut (*B523-1) Piston (*B523-2) Cylinder Barrel (*B523-3) Shaft (*B523-4) Cylinder Head (*B523-5) Snap Ring (*B523-6) Collar (*B523-9) Kit Consisting of: (*B523-8) "0" Rings Leather Dust Seal

No. Reced.

1 1 1 •1 1 1 1 1 4 1 1

* Columbus Hydraulics, Inc. — Columbus, Ohio Part Numbers.

\minuminlismismasimmumany REX CH.AIN RELY INC. PRINTED IN U.S.A.

Specify Quantity, Part Number and Description When Ordering

Lantex Hydraulics Assy. No. 8500-0282-01

Eff. Ser. No. HG-432, Up

HYDRAULIC CYLINDER — PORTABILITY REX PART NO. 102-3826-1 Eff. Ser. No. HG-432 Item No.

Part Number

1 2 3 4 5 6 • 7 8

102-3826-2 102-3826-3 102-3826-4 102-3826-5 102-3826-6 102-3826-7 102-3826-8 102-3826-9

•

•

Description Hex Nut (*N100-0056-15j) Piston (*S500-0042-06) Cylinder Barrel (*S500-0162-02) Shaft (*S150-0194-30) Cylinder Head (*S500-0058-05) Snap Ring (*N5000-500) Collar (*S500-0014-11) Seal Kit

No. Req'd.

1 1 1 1 1 1 1 1

*Lantex Hydraulics Part Numbers.

Specify Quantity, Part Number and Description When Ordering

MIX ONAINSIELT INC. PRINTED IN U.S.A.

4

•

Loh

Lantex Hydraulics Assy. No. 8500-0283-01

Eff. Ser. No. HG-432, Up

HYDRAULIC CYLINDER — PORTABILITY REX PART NO. 102-3827-1 Eff. Ser. No. HG-432 Item No.

Part Number

1 2 3 4 5 6 7 8

102-3827-2 102-3827-3 102-3827-4 102-3827-5 102-3827-6 102-3827-7 102-3827-8 102-3827-9

Description Hex Nut (*N100-0056-15J) Piston (*S475-0643-06) Cylinder Barrel (*S475-0183-02) Shaft (*S150-0195-30) Cylinder Head (*S475-0059-05) Snap Ring (*N5000-475) Collar (*5475-0015-11) Seal Kit

No. Req'd.

1 1 1 1 1 1 1 1

*Lantex Hydraulics Part Numbers.

rktX 'Pao; P

Rik ttl)

114 11.9.A.

Specify Quantity, Part Number. and Description When Ordering

tAt

ED

0 ta,

b./

tr

ro 0.1

(I)

n.

0

0

•Y 'S •11 Ni03 1N10,1

acp .

0

z ft

•v •s •n NI014o mai

M r.

2

m 2

P. GUIDE ROLL, YOKE & KING PIN

8

.

I

2 4 4 1 1 2 2 6 6 2 6 6

n

z

2 2 2 4 2 4 1 2 5 2 2 2

Item

No

24 25 26 F.7 27 28-29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

Part Number 402-575-3 102-3601-1 298-6012-34 102-7765-1 298-154-2 .102-74 08-1 .

402-1582-2 298-64-2 298-65-2 298-115-2 298-45-2 102-1358-1 102-1357-1

44 45 46

1102-1375-5 102-1375-7 102-1375-20

Description King Pin Shaft — King Pin Roll Pin 1/4" x 54" Spacer Bearing Assembly (Timken #A25172) Bearing Cap Hex Head Cap Screw 546 " x 1" (U.N.C.) Lock Washer 54 6 " Pipe Plug '4" King Pin Head Bearing Cone (Timken #34301) Bearing Cup (Timken #34478) Bearing Cone (Timken.*395) Bearing Cup (Timken #394A) Retainer Plate Grease Fitting #1610BL Cap Screw — Drilled Soft Steel Wire #16 Gauge — 7" lg.

Hex Head Cap Screw 1/2" N.C. x 11/2" lg. (Heat Treated) Lock Washer 1/2" Hex Nut 1/2 -13 N.C. Shim (.005" 'thick) (As Required) Shim (.007" thick) (As Required) Shim (.020" thick) (As Required)

No. Req'd.

1-41-17-.4 CO ,0 1/4° 1/4°tiCn 4".4

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

Guide Roll Bearing Cup (Timken #394A) Bearing Cone (Timken #395) Shaft Spacer (Inner Bearings) Adjusting Sleeve Retainer (Shaft End) Shim (.005" thick) (As Required) Shim (.007" thick) (As Required) Shim (.020" thick) (As Required) Special, Cap Screw 1/2" - 13 x 13/4" Lock Washer 1/2" *16 Gauge Soft Wire x 7" long Countersunk Pipe Plug '/8 " • Cover 402-51-2 102-1322-1 . Gasket Standard Stud 34" x 11/2" Pipe Plug 3/4" Brass Brass Hex Nut 34," N.C. Yoke Assembly 502-5869-80 Hex Head Cap Screw 3/4 10 N.C. x 6" Shim (.005" thick) (As Required) 102-1967-5 Shim (.020" thick) (As Required) 102-1967-20 Hex Nut 3/4-10 N.C. Lock Washer 3/4"

502-5504-80 298-45-2 298-115-2.

102-2737-1 402-582-2 402-581-2 102-1321-1 298-10006-2 - 298-10007-2 298-10008-2 102-1915-1

No. Req'd.

Description

c..1c7.4 NcNCO00. csi

1 2 3 4 5 6 7

Part . Number

,-4

.

Q uanti ty, Part N umberand Description When Ordering

Item No.

1

m

429A-45

Always Give Serial Number of Machine

X Specify Quantity, Part Number and Description When Ordering

RE.X C HAIN B.ELT I N C, PRINTED,

IN

U.S.A

m x C) 2

m 2

0

HYDRAULIC STEERING PUMP REX PART NO. 298-113-53 VICKERS #VTM 42-40-40-20-MD-R1-12

Item No.

Part Number

1 2 3 4

102-9070-1 102-7949-20 102-9070-3 102-9070-4 102-7949-21 102-9070-6 102-7949-23 102-9070-8 102-9070-9 102-9070-10 1 02-9070-11 102-9070-12 102-9070-13

5

6 7 8 9 10 11 12 13 14 15 16 17_ 18 19 20 21 22 23 24 25

.

102-7949-14 102-7949-28 102-9070-16 102-9070-17 102-9070-18 102-9070-19 102-7949-17 102-7949-16 102-7949-10 102-7949-18 102-7949-19 102-7949-33

Description CoVer Sub-Assembly (*275263) Spring (*170072) Control Valve Sub-Assembly (*232799) "0" Ring (*199390) Plug (*175049) Spring (*289281) Pressure Plate (*276396) Pin (*217308) Ring (*296597) Vane Kit (10 Vanes) (*912139) Rotor (*213860)

"0" Ring (*213998) "0" Ring (*184177)

Body (*296601) Bearing (*222440) Shaft Seal (*263585) Bearing & Washer (*307569) Shaft (*307597) Gasket (*275260) Screw (*199144) Washer (*28931) Manifold Sub-Assembly (*281409) Pin (*32559) ScreW (*171523) Seal Kit (*922904)

*Vickers Inc. — P.O. Box 302 — Troy, Michigan 48084 part numbers.

No. Req'd.

1 1 1 1 1 1 1 2

1 1 1 1 1 1 1 1 1 1 1

3 1 1 1 4

1

aurtionv Jo JaqurnN ferias amp sAemiy

V •S •fl NI (131 141e1 , 1

2

429A-47

Always Give Serial Number of Machine 11

TURN CONTROL

10 12

Previous to HG-462

1•1111111111P

TURN CONTROL FOR STEERING VALVE AND HOURMETER (OPTIONAL EQUIPMENT) Item No.

Part Number

1 2 3 4 5 6 7 8 9

298-3002-17 298-6061-17

10 11 12

502-3728-80 298-48-47 298-15-93

"rEX

.

298-26026-17 298-26038-17 298-26031-17 298-5530-68

Description Hourmeter (12 Volt) Pressure Switch Pipe Tee Y." Close Nipple 1/8 " Terminal (Solderless) Terminal (Solderless) Connector (Solderless) Insulating Sleeve #16 Gauge — Stranded — Plastic Covered Automotive Wire — 5 ft. long (Cut to suit) Steering Lever Knob Shoulder Bolt

No. Req'd.

1 1 1 1 1 1 2 2 1 1 1 1

REX CHAINBELT INC.

Specify Quantity, Part Number and Description When Ordering

PRINTED IN U.S.A.

O &A V9 9.4 9...9 r s *v.,.

11

TURN CONTROL

10 15 A I 12 13

-4)

Eff. Ser. No. HG-462, Up •Item No. — 1 2 3 4 5 6 7 8 9 10 • 11 12 13 14 15 16

TURN CONTROL FOR STEERING VALVE and OPTIONAL HOUR METER

Part Number — 298-300247 298-6061-17

.

298-26026-17 298-2603847 298-26031-17 298-5530-68 502-4467-80 .298-48-47 298-15-93 502-2806-80 102-8145-1 102-3744-1

Description -Hourmeter (12 Volt) Pressure Switch Pipe Tee 1.4" Close Nipple 14" Terminal (Solderless) Terminal (Solderless) Connector (Solderless) Insulating Sleeve #16 Gauge — Stranded — Plastic Covered Automotive Wire — 5 ft. long (Cut to suit) Steering Lever Knob Shoulder Bolt Valve Control Lever ' Valve Control Bar Link u x 3 1 ti /4 Cotter Pin S/16 ' Shim Plate for Valve "

No. Req'd.

1 1

1

1 1 1 2 2 1 1 1 I. • 1 . 1 2 1

= REX ChIAMBELT INC. PRINTED IN U.S.A.

Specify Quantity,

Part Number and Description When Ordering w

<

11

—10

I

12

13

2

Previous to HG-462 ALTERNATE . HYD. VALVE — STEERING REX PART NO. 298-148-53 ENERGY NO. XA-1091 Relief Valve Set at 800 •P.S.I. NOTE: Check carefully machine may have. Gresen Valve. :See pages 35 & 36.

Item No.

Part Number

1

102-8752-1

2 3 4 5 6 7 8 9 10 11 12 13 14

102-8752-2 102-8752-3 102-8752-4 102-8752-5 102-8752-6 102-8752-7

15 16

102-8752-13 102-8752-14

102-8752-10

102-8752-12

No. Req'd.

Description Valve "IN" Section with Valve Stem and (21) P-74 Valve Stem Packings — Specify Port Sizes: 1/2" N.P.T. and 4-Way (*CV-3) "0" Ring 74" x 1" (*OR-0875-1) Ball Bearing (*P-21.)

Relief Valve Spring (*P-16) Adjustment Screw (*P-54) Valve Stem Stop (*P43) Valve Stem Spring (*P-17) Washer S.A.E. %," (* Hex Head Cap Screw 54 6 18 N.C. x 54" (* Spring Clamp (*P-66) Hex Head Cap Screw 34 16 N.C. x 1 3/4" (* Not Used Not Used Valve Stem.— 4-Way for Double-Action Hydraulic System (Not Illustrated) (*P-60) "0" Ring 54" x 1/2" (Not Illustrated) (*OR-0375-0500) "0" Ring %" x L Y16 " (Not Illus.) (*OR-0500)

1 1 1 1 1 6 3 3 3 3 3

1 1

*Part numbers are Energy Mfg. Co., Inc. — Monticello, Iowa part numbers.

•

REX CHAINEELT INC. PRIM T ED IN U.S. A .

Specify Quantity, Part Number and Description When Ordering

ittEX

Always Give Serial Number of Machine

429A-50

HYDRAULIC STEERING CYLINDER REX PART NO. 102-3459-1 CROSS MFG: CO. #225095WSD Item No.

Part Number

1 2 3 4 5 6 7

102-3459-2 102-3459-3 102-3459-4 102-3459-5 102-3459-6 102-3459-7 102-3459-8

8

298-5112-92

No. Reced.

Description

1 1 1 1 1 1 1 1 1 1 1 4 2

Tube Assembly (*1C4581) Rod (*1C458) Headcap (*1C1548) Head (*1C1550) Piston (*1C4578) Nut (*1A0146) Seal Kit Consisting of: Seal Wiper (*1A0014) Seal "T'' Ring (*1A0109) "0" Ring (*1A0058) "0" Ring (*1A0051) Seal — C.', Ring (*1A0056) Ball — Stud A........

,••■•■■■•••*.W.....1.•

* Cross Manufacturing Co:, - Iftc; Parts Numbers.

Rim orlArktritex INC PRINTED A.

Specify Quantity, Part ltiumber and Description When Ordering . . •

7,7

Always Give Serial Number of Machine

429A-51

9 8 7

•See Page 429•A— 35 for machines with Ser. No. HG 407 thru 461

,111

4

16

C,

12 1

17

. 15

11 24 25

Tr4

.

3

14

33

26 29 3 3

NOTE USED WITH AND WITHOUT PORTABILITY OPTION.

23 .

35

22

34 .•• • •]-:-. ,- •

Eff. Ser. No. HG-462, Up

HYDRAULIC STEERING VALVE FOR REXROL 5 & 6 GRESEN MFG. PART NO. SPT-Z4 REX PART NO. 298-15.0-53

Item No.

' -'P art Number

Description

1 2 3 • 4 5 6 7 8 9 10 11 12 13 14 15 16

102-8503-1 102-8503-2 102-8503-3 102-8503-4 102-8503-5 102-8503-6 102-8503-•7 102-6416-10 102-6416-11 102-8503-8 102-8503-9 • 102-8503-16 102-8503-17 102-8503-18 102-8503-10 102-8503-11

Rubber Bonnet (*967) :: Stop Disc Snap'Ring (* i9i4) Stop Disc (*912) ' • Spring Assembly Bolt (*510) " Centering 'Spring Lock Washer (*2529) Stop Collai (*911A) ' iE"; Centering, Spririg (Std.),(*913) Heavy Centering Spring (*986 ) Light Centering Spring (*988) Stop Washer (9202) • Spool Seal (*9.32) Check Plug (*278j) , Check Plug "p" Ring (*114 11) Check poppet (*2781.)

Valve Housing .-L 1 Spool (*2701) 2-Way Port Plug (*947)

.

-No....

Req'd..

.

.

SnPrifV Ourantitv_ Part Number and Descrintion Mien rirrip.rina

1, 1 1 1 ' 1 1 1 1 1

1 2 1 1 1 1 2

REX CHAINSIELT INC. PRINTED IN U.S.A.

HYDRAULIC STEERING VALVE FOR REXROL 5 & 6 GRESEN MFG. PART NO. SPT-Z4 REX PART NO. 298-150-53 Eff. Ser. No. HG-462, Up Item No.

Part Number

17 18 19 20 21 22 23

162-8503-12

• Description

102-6208-10 102-8563-14 102-8027-1

24 25 .26 27 28 29 30 • 31 32 33 34 .

35

102-8503-19 102-6416-1 2 102-6416-13 102-6416-14 102-6416-15 102-6416-16 102-8503-21 1026416-17 102-6416-18 102-6416-20 102-6416-19 102-6416-21 .

No. Reed.

4-Way Spool (Z) Metering (**2891) Not Used Handle Link Assembly (*928) Not Used Not Used Handle Link Cotter Pin ( 9929) Relief Cartridge Kit — Consisting of Items 24 dim .35 Relief Valve Seat "0" Ring (*2706) Relief Seat Plug — H.P. (*2785) Relief Ball 14, (*071) Spring Guide (*994) Relief Spring 290-2000 P.S.I. (*922) Spacer. Washer (*1213) Relief. Body Gasket ( 4'923) Relief Body (*924) Adjusting Screw "0" Ring (*926) Adjusting Screw (*925) Adjusting Screw Jam Nut (*973) Acorn Cap (*974)

1 1 21 1 1 1 I 1 1 1 1 1 1 1 .

1

. .*Gresen Mfg. Co. — Minneapolis, Minn. 55418 part. numbers. **Housing and spools cannot be ordered as separate items.

All spools are fitted to individual housing by select hone process at factory. .

Ripe 1004"114110,1iLT INC.. !AMITE!, IN U.S. A•

Specify Quantity, Part Number and Description When Ordering

R.,

"w/o

•

■

•••

e1.41 & a 11, 611

219,1.•

%Oa 4 ,11....C41.1.UG •

•

46

18

FRAME — GUARDS — SPRINKLER — COCOA MATS AND SCRAPER — REXROL 5 AND 6 (Cont'd.)

Previous to HG-432 . •

Pe6ifY

'

art- and D6scription When Ordering

REX CHAINBELY INC. PRINTED IN

FRAME — GUARDS — SPRINKLER — COCOA MATS AND SCRAPER — REXROL 5 AND 6 Previous to HG-432 Item No.

Part Number

1

502-5466-80 502-5852-80

2 102-1755-1 :102-1309-1 502-5507-80 3 .

•298-33-47 298-34-47 {102-2677-1

4 6

502-17.12-80 102-1847-1

•8

1

502-3717-80 502-5464-80 298-5537-68 i , 298-102-47 102-1406-1 11298-49-47 1502-103-80 102-1409-1 298-50-47 102-1301-1 -----

!; 9 10 11 12 13 14 15.

16

{502-547040 , .

98729747-

.•

17

T.

18

j58124A1 158124A3 1024874-1. {X6860 8608 60190

19 20 21 22 23 24 25 26 FilEX CHAINJOE11-T INC. PRINTED IN U.S.A.

•

502-3729-80 502-3730-80 102-2811-1 102-2812-1 102-4200-1 102-13041

Description Floor Plate Main Frame Hex Head Cap Screw 1/2" x 11/4" w/L.W., C.W. & Nut (U.N.C.) Hex Head Cap Screw 1/2" x 1 1/2" w/L.W., C.W. & Nut (U.N.C.) Mounting Pad (Welded to Main Frame) Pad (Weldment) — For Transmission Hood Pipe Plug 1/4" Pipe Plug 3/4 " Cap Screw 3/8 " x 3/4" w/L.W. & C.W. (N.C.) Filler Cap Filler Cap Cover — Gear Shield Cap Screw 3/8 " x 1" with Nut (N.C.) Guard — Bull Gear Pipe Plug 11/2" Cap Screw 1/2" x 1" w/Nut & L.W. (N.C.) Lock Bar Hex Head. Cap Screw % x 1" w/L.W., C.W. & Nut (U.N.C.) Frame (For Deck) Cover Strip — Channel Rubber Plug Button Gasket Seat Seat Support Drilled Rivet Pin Pin — Spring Lock Button for Door Tap Stud 34," x PA" with L.W. Wing Nut 34" 'AcCeE.4s- Cover DOcir — Opposite Transmission Side Cap Screw 54," x 3/4" with Nut & L.W. Hood Lock Round Head Mach. Screw *10/24 x . 1/2" w/Nut & L.W. Fastener (1 134," Shaft) Fastener (1 %" Shaft) Fastener (Button Type) Spring (For 58124A1 Fastener) Spring (For 102-1874-1 Fastener) Spring (For 58124A3 Fastener) Cut Washer %" Cotter Pin 1/8 " x 3/4" Side Hood (Opposite Gear Case Side) (Rexrol 5 only) Side Flood (Opposite Gear Case Side) (Rexrol 6 only) Side Hood (Gear Case Side) (Rexrol 5 only) Side Hood (Gear Case Side) (Rexrol 6 only) Cover (Gear Side) (Rexrol 5 only) •

Tde -

No. Req'd.

1 14 4 1 1 1

2 1

10 1

1

•1 1 1 6 2

4 1 1 1

1 1 1 1 1 1 1 1

1 1

1

2 2 4 4 2 2 4 2 2 4 4 1

1

1 1 1

2

•

Specify Quantity, Part Number and Description When Ordering

FRAME — GUARDS SPRINKLER — COCOA MATS AND SCRAPER — REXROL 5 AND 6 (Cont'd.)

Previous to HG-432 Item No. 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47

Part Number

Description

No. Req'd.

Galvanized Pipe Nipple 1/4" x 11/2" T.O.E. Sprinkler Pipe Pipe Cap 'V (Brass) Water Hose 298-5513-68 Hose Clamp 298-39-47 Pipe Clamp {298-36-47 Frame (Mat) 502-1704-80 Cocoa Mat {102-2669-1 • 298-123-47 . Hog Ring Fastener Clip 58124A3 Cut Washer 34" Cotter Pin 146 " x 3/4" Lower Scraper — Drive Roll 502-1709-80 Cap Screw Y2" x 4" (U.N.C.) Lock Nut 1/2" (U.N.C.) 298-2010-71 Stud 102-1308-1 Carriage Bolt 1/2" x 6" (U.N.C.) Cut Washer 1/2" Hex Nut Y2" (U.N.C.) 102-1311-1 . Spring Front Scraper (Guide Roll) 502-1716-80 Rear Scraper (Guide Roll) 502-1713-80 Scraper — Upper — Drive Roll 502-1718-80 , Door Transmission Side {502-5469-80 - - - Cap Screw 546 " x 3/4" with Nut & L.W. Double Tube Clip (For Hydraulic Hoses) Vinyl 298-121-47 Plastic Coated for 3/4" O.D. Tube .050" thick x 3/4" wide — "42 " dia. hole 1'4" from center of first tube (Kickhaefer #CN-144) (Not Must.)

2 4 4 2 4 6 2 2 22 6 6 6 1 8 16 6 2 6 6 8 1 1 1 1

102-1305-1

--

2

..

Specify Quantity, Part Number and Description When Ordering

3

REX 014AINekLrie-440: .• •

PRIPITItei PH U.S.A.

1,

Elf. Ser. No. HG-312, Up

INSTRUMENT CONSOLE

—"7-

Item Part No. Number

Descr ip t i on

502-4452-80 .

1 - 502-4517-80 2 3 4 5 6 7

502-4516-80 - - - -- '1024030-1 102-7957-3 102-8029-.1 298-6067-17

-

8

298-6068-17

9

' 298-6058-17

10

298-5688-68

.

102-4375-1 *SW440343 *SW444553 *SWG442681 298-300247 _ *SWG441207 .102-8134-1 •17 _102-8335-1 • 18 - 298-5000-34 203027-1 19 203027-2 20

11.

12 13 14 . 1.5 16

Instrument Console — Eff: HG-312 that HG-406 Instrument Console, a weldment & part of Hood, Engine Compartment ;-Elf: AG-407 Instrument Panel — Eff: HG-407 Round Eld: Mach. Screw 54:5 " x '4" Identification Plate Choke Cable Throttle Cable Starter Button -- Cole Hersee Co. #9216 Ignition Switch — 12V — Cole Hersee Co., 95522A. Key No. 83357 . . .

Light Switch — 3 way — Cole Hersee Co. #24054 — STK • Rubber Channel Strip % 6 " x 3/8 " x 9'/2 " Atlantic India Rubber Wks. •#X243 — Eff: HG-312 — HG-406 Instrument Cluster, Items 12 thru 16 Ammeter Ga. Oil PreSsure Ga. Water Temperature Ga. Hour. Meter Fuel Gauge • • Identification Plate — Eff: HG-312 — . HG-406 .

Identification Plate — Eff: HG-407 Drive Rivets — Eff: HG-407 Instrument Cluster Wire (not Illus.)

Instrument cluster Wire (not Illus.)

No. Reced.

1 1 1 4 1 1 1 1

1 1 1 1 1 1 • 1 .

1 1 4 3 1

* Stewart Warner Part Numbers REX' aiAtie . PfUNTED IN U.S:A.

Specify Quantity; Part Nurnher and Description When Ordering

Specify Quantity, Part Number and Description When Ordering

REX CHAINBECF INC, PRINTED 94 U.S.A.

c.

.0

FRAME - GUARDS - COCOA MATS AND SCRAPER - REXROL 5 AND 6

Eff. Ser. No. HG-432, Up

c p

Part Number

Iteni No.

1502-5852-80

1 M.

z

2 3 4 5 6 7 8 9

.502-6123-80 502-4469-80 298-49-47 502-103-80 298-50-47 102-1409-1 -102-1301-1 - _ 172-5470-80

10 11.

12 13 14 15

Main Frame .

Hex Head Cap Screw V2 . " x 1%' w/L.W.,.C,W. & Nut (U.N.O.) Hex Head Cap.. Screw 1/2 " x 1 1/2" w/L.W,, C.W. & Nut (U.N.C_) • Mounting Pad (Welded to Main Frame) Pad (Weldment) - For Transmission Floor Plate Hood - Engine Compartment Eff. HG-407 thru HG-461, as Illustrated Hood - Engine Compartment Eff. HG-462, up (Not Illus.)

Access Cover Seat Seat Support Pin ,-Spring . Lock Drilled Rivet Pin Button for Door Tap Stud V x 1 34" with L.W. Wing Nut %" Door - Opposite' Transmission Side Cap Screw 54 6 x 34" with Nut & L.W. Side Hood (Opposite Gear. Case Side) (Rexrol 5 only) Side Hood (Opposite Gear Case Side) (Rexrol 6 only) Cotter Pin 18" x 3/4 " Fastener (1 134 5 " Shaft) Fastener (1 14" Shaft) Fastener (Button Type) Spring (For 58124A1 Fastener) Spring (For 102-1874-1 Fastener) Spring (For 58124A3 Fastener) Cut Washer 39"

4 1 1 1

502-3730-80 - - -. - 58124A1 58124A3 102-1874-1 X6860 8608 60190

16

17

'

1 4 4 2 2 4 2 2 4

Instrument Console - Eff. HG-312 thru HG-406 (See Sep. Illus.)

Instrument Console, a weldment and • 502-4517-80 part of Hood - Engine Compartment Eff. 1LIG-407, up (See Sep. Illus.)

Door - `Transmission Side 502-5469-80 Cap Screw 54," x 3/,, with Nut & L,W. [102-2811-1 Side Hood (Gear . Case Side) (Rexrol 5 only) -I Side Hood (Gear Case Side) L102-2812-1 (Rexrol 6 only) 102-4200-1 Cover (Gear Side) (Rexrol 5 only) Hood Lock 298-29-47 Round Head Mach. Screw 10/24 x 1/2" w/Nut & L.W. Outside Scraper - Guide Roll 502-2893-80 Front Scraper - Guide Roll 502-1716-80 Cut Washer 1/2" . Hex Nut 1/2" (U.N.C.) Spring 102-1311-1 Stud 1-102- 1308- 1 Carriage Bolt V?" x 6" (U.N.C.) REX Name Plate 402-1540-1 Lock Bar r102-1847-1 Hex Head Cap Screw %" x 1" w/L.W., 1. - - - - C.W. & Nut (U.N.C.) 102-1406-1 Gasket Frame (For Deck) 502-3717-80 Fastener Clip 58124A3 Cotter Pin %," x 3/" Cut Washer 3a" Outside Scraper - Drive Roll 502-2894-80 502-1704-80 Frame (Mat) Cocoa Mat r1d2-26694 298-123-47 t Hog Ring "

18

1

Description

No. Req'd.

502-4452-80

14

1 1 1 1 1 1 1 1 1 1 2

Part Number

Item No.

1

"

502-3729-80

r

0

0

102-1755-1 102-1309-1 502-5466-80

502-6018-80

tai

5

I

No. Req'd.

Description

19 .

20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

36

1

i

1 1 1 2 1 1 1 2 4 1 1 6 6 8 6 2 2 2 4 1 1 6 6 6 1 2 2 22

w.

Eff. Ser. No. HG-432, Up

0 0.

Part Number

Item No.. oJ

502-1709-80

tr

38.

39

Q.

40 0

41 42 43 44 .

4S

40-i

'Y 'S 'IlNI0 34 INItld

41 48

.

Description

Lower Scraper - Drive-Roll Cap Screw 1/2" x 4" (U,N.C.) 259082-_2107110217810 G L uoard ck Nut B1/2" ear { -Bull Gear - - - .- Pipe Plug 11/2" L- - - Cap $crew 1/2" x 1" w/Nut & L.W. (N.C.) Cover - Gear Shield 11u1-2o77-1 Cap Screw•%" x 1" with Nut (N.C.) r'5.02- 6 . 109-80 • Hood- Drive .,..__ Roll .; Pipe' Plug 1/4" . . .) • Pipe Plug 3/4" .

'Cap Screw 3/8 " x 34" w/L.W. & C.W. (N.C.) Serial and Model No. Plate 102-1282-1 Hyd. Oil Plate - Mobil #MF300 .

102-7103-1 Operating Instructions Plate • 102-3771-1 Filler Cap 298-34-47 ,..59:4,42384c0.• Fuel Tank - (Eff. • HG432) Cotton Webbing 14" x 2" x 17" (Eff. HG472) . .Cap Screw 34" .x 2" w/C.W. & Locknut Fuel Level Unit .- Stewart Warner 298-2083-56 Corp. Similar to 390 C.L. Arm to be .

12" long..

-

37.

.

FRAME - GUARDS - COCOA MATS AND SCRAPER - REXROL 5 AND 6 : No. Req'd, 1 8 16 1 1 .6 1 11 1 2 1 10 ' 1 1 1 .1 1 -

2 • 2 .

1

Item No.

Part Number

Description

49 298-2511-68 Gasket Rd. Hd. Mach. Screw 10-32 x 1/2 " 50 w/L.W. 51 298-33-47 Filler Cap 52 298-121-47 Double Tube Clip (For Hydraulic Hoses) Vinyl Plastic Coated for 3/4" O.D. Tube .050" thick x 3/4" wide 23/ 2 '" dia. hole 11/4" horn center of first tube (Kickhaefer ;CN-144) (Not Illust) 53 102-8230-1 Oil Level Plate (Not Illus.)

Nut 54," 'w/C.W. and L.W. Cad. Plated 54 55 298-5688-68 Rubber Channel Strip %." x 34" x 9'4" Atlantic India Rubber Works #X243 56 502-2889-80 Cover - Water Tank 57 102-8369-2 Tape 'A" x 1" x 201/22" 58 102-8369-3 Tape 1/4" x 1" x 24" Cap Screw 3/8 " x II/2" w/L.W. 59 60 102-8413-1 "WARNING" Plate

No.

Req'd.

1

5 1

1 4 1 1 2 2 14 1

f.l!At

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uanti unik r and Descrip#tc n, When Ordering

vAPPEX

429A-61

Always Give Serial Number of Machine

EX Specify Quantity, Part Number and Description When Ordering

RBX CHAINRIELT INC PRINTED IN U.S.A . .

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OPTIONAL GRAVITY FEED SPRINKLER SYSTEM

Eff. Ser. No. HG-432, Up

Eff. Ser. No. HG-432 Item.

No.

Part Number - - - -. -

15 16 17 18 19

298-5512-68 102-1510-1 102-8224-2 298-4017-436

20 21 22 23 24 25 26 27 28 29

298-1008-4 298-10-17

v—t v•—t ,-4 r-1 IN INv-4 'el- tr)N 'Cr

298-6520-86 298-2044-62

t-4 INCg r^l r•••■r-1T-4el-

13 14

r-4

102-8224-1 .

X7820 298-16-93

102,1305-1 , 102-1342-1 102-1343-1 102-3781-1

Sprinkler Bar Assembly — Items 2, 3, 4 & 5 Assembled Tee 34" — Galv.

Pipe Nipple. '/" T.O.E. — Galv.

Sprinkler Pipe 3%" — Galv. . Pipe Cap 34" Brass Valve Lever Valve•Rod Tube Nett 1/a" .(Not Illustrated) Hose HoSe Clamp ShOUlder Bolt — Soc. Hd. 1/2" x 1/2" w/ 34" :16 U.N.C. - 2A Thread Union Elbow 34" Ground Joint #1283 Valve — Crane *71/2, %" Std. Pipe Thread Tube Clip — Kiekhaefer #COV-1109 Grommet — N. L. Kuehn #1204 Pipe Clamp Hose Male Connector — Weatherhead #8205 X 10 X 6 Street Elbow 34" -45° — Galv.

Close Nipple 34" — Galv.

Pipe Tee 3/4" — Galv.

Reducing Bushing 34" x 34" — Galv.

Pipe Nipple 34" x 1 1,4" T.O.E. — Galv.

Cut Washer 3R" (Not Illustrated) Cap Screw 1/4" x '4" w/C.W. & L.W. Cotter Pin %2 " x 1/2" U-Bolt w/L.W. & Nut Button Plug — United Carr Fastener ASS-50727 (Not Illustrated)

No. Req'd.

Csi

102-82234

2 3 4 5 6 7 8 9 10 11 12

Description

4 5 6 7

5/ 6 15 7

•

ci

-17 30

.4U

30

24 23 25 22 21

•

30

29

13

0

14

17

10 2 3

11 28

1

16

1

7 6 5

20

18

Previous to HG-432

.27

OPTIONAL PUMP FEED FOG SPRAY SYS'DIM (OPTIONAL EQUIPMENT) REX ASSEMBLY NO. 602-2356

7 6 5

NI03. 1N Illel

•i* n

Previous to HG-432

Item No. 1 2

0

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a.

0

3 4 5 6 7 8• 9 1Q 11 12 13 14.

15 16 17 18 19 20 21.

22 23 24 25 26 27

28

m

29 30

Part Number

OPTIONAL PUMP FEED FOG SPRAY SYSTEM (OPTIONAL EQUIPMENT) REX ASSEMBLY NO. 602-2356 Description

No. Req'd.

4 Bar — Spray Pump — Water (See separate illustration 1 for details) 1 298-19019-86 'Sediment Separator 4 Strap — Pipe 3/4" 298-9006-86 4 Hex Head Cap Screw 1/4" x 1" (U.N.C.) 4 Hex Nut 1/4" (U.N.C.) 4 Lock Washer 1/4" 6 Hose Clamp X7820 ,4 Nipple — Galvanized T.O.E. 34" x 1 1/2" 3 Close Nipple — Galvanized 34" 1 Street Ell — Galvanized 34" x 90° 1 Tee — Galvanized %" Hose Assembly 102-1512-3 J 1 1 102-1512-9 Hose Assembly 1 Hose Assembly 102-1512-6 3 Street Ell — Galvanized 34" x 90° 16 Nozzle — Spray 102-6438-1 1 Reducing Bushing — Galvanized 3/4" x 34" 2 Reducing Bushing — Galvanized 1/2" x 34" 1 298-46-98 Valve 2 Switch 298-6116-17 4 Hex Head Cap Screw 1/4" x 3,4" (U.N.C.) 4 Hex Nut 1/4" (U.N.C.) 4 Lock Washer 1/4" 1 502-1799-81 Wire Assembly 2 502-1799-83 Wire Assembly 1 298-26038-17 Terminal Eye 4 N.P.T. Pipe Cap — Galvanized 3/4" 2 Pipe Tee — Galvanized 34" x 3/4" x %" Nipple T.O.E. — Galvanized 34" x 1 1/2" 102-3170-1 102-6440-1

•V •S •I'lNI Cla.L NI Nd

19

Eff. Ser. No. HG-432, Up OPTIONAL PUMP FEED FOG MIST SPRINKLER SYSTEM

•V •S •I'SNI 0 3 1,41 21d

M x

0 X

z

5

z

OPTIONAL PUMP FEED FOG MIST SPRINKLER SYSTEM 1 Item No. 1 2.

3 4 5 6 7 1 8 I 9 10 • 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

Part Number

Description

Spray Bar Assembly — Items 2, 3, 4, 5 8r, 6 Assembled 102-3170-1 Spray Bar Pipe Cap 3/4" Galv.

Pipe Tee %" x %" x 34" Galv.

Spray Nozzle 102-6438-1 Nipple 34" x 1 le T.O.E. — Galv.

Wire Assembly 502-1799-83 Water Pump — "Jabsco" (See 102-6440-1 Separate Illustration) 102-8224-2 Hose 54" I.D. x 38" . Hose %" I.D. x 124" 102-8224-4 102-8224-7 . Hose 54" I.D. x 11" 298-19019-86 Sediment Separator 34" — Crane .4% 988% 298-46-98 Solenoid Valve ',/2" N.P.T. — A.S.C.O. #8210-B-94 298-6114-17 Toggle Switch — Cutler-Hammer #8815-K-6 298-26038-17 Terminal Eye '3'32 " I.D. Whitaker #1827 X7820 Hose Clamp Nipple 3/8 " x 11/2" T.O.E. — Galv.

Close Nipple 34" — Galv.

Street Elbow 34" -- 90-= Galv.

Pipe Tee 34" — Galv.

Reducing Bushing 3/4" x %" — Galv.

Reducing Bushing 1/2" x 34" — Galv.

502-1799-83 Wire (Not Illustrated) 298-10-17 Button Plug — United Carr Fastener iSS-50727 Drive Screw #10 x './4" Type "U" 102-8134-1 Identification Plate i 298-1008-4 I . U-Bolt w,/L. 8:. Nut

No. Reci'd.

2 9

2 1 8 1 1 1 1 1 1 1 1 1 1 6 4 3 4 1 1 1 1 1 2 1 4

WATER PUMP JABSCO — "MINI-PUPPY" #8860 12. VOLT D.C. REX PART NO 102-6440-1

Item Part No. Number 1 102-6440-11 2 102-6440-12 3 102-6440-13 4 102-6440-14 5 102-6440-15 6 102-6440-16 7 102-6440-17 8 102-6440-18 9 102-6440-19 10 102-644.0-20 11 102-6440-21 12 102-6440-22

Description Screw (*513 1002-09) End Cover — Mod. 8860 (*8865) .

Gasket (*7828) Impeller (*1414-37) Screw — Cam (*SP1002-01) Cam (*8089) Seal (*SP3000-10) Body (*7824) Slinger (*6342) Screw (Body to Motor) (*SP8019-02) Motor — Mod. 8860 (*SP8012-62) Service Kit — Consists of Impeller, Seal, Gasket and 31 End Cover Screws (*8860-SK92)

No. Req'd.

3 1 1 1 1 1 1

2 1 1

*Part numbers are Jabsco — Costa Mesa, California part numbers.

Specify Quantity, Part Number and Description When Ordering .

REX CHAINBELT INC PRINTED IN U.S.A. •

FRONT

LIOHT

OPTIONAL LIGHTING SYSTEM DIAGRAM

Item Part No. Number

Description

1 298-12014-17 Combination Flood & Tail Light (12V) • 2 298-12016-17 Lamp Assembly — 12V (Right Hand) 3 298-12015-17 Lamp Assembly — 12V (Left Hand) 4 298-6058-17 3 Way Switch 5 102 9103 1 Wire Set i 6 502-104-80 Wire Assembly 7 298-26029-17 Terminal — Bullet Nose 8 298-59-47 Clamp Sheet Metal Screw 8 x 34," Long 9 -

-

No. Read.

2 1 1 1 1 4 2 2

REX 4.:HAINEELT INC. PAIN TED IN U.S.A.

Specify Quantity, Part Number and Description When Ordering L EX

AIN B E PLANT Chicago, •ili. porton, Ill pOwners Los 4n lie,' Milwaukee, Wis. Madison , Ipci: Springfield, Mas,t.

Warren; Penn.,: Wergt Mi. vaukee clicgc tet, Mass.

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