Case 580 Super L Construction King Loader Backhoe Parts Manual 8-9932 - PDF DOWNLOAD

580 Super L Construction King Loader Backhoe Parts Catalog Bur 8-9932

IReprinted I

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580 Super L Construction King Loader Backhoe Parts Catalog Bur 8-9932 NOTE : This catalog replaces Bur 8-9930 and Bur 8-9931

894040509

This unit first became available November, 1994.

Bur 8-9932

Copyright © 1997 Case Corporation CASE and IH are registered trademarks of Case Corporation

Issued April, 1997

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580 Super L Construction King Loader Backhoe

LOCATION OF SERIAL AND PRODUCT IDENTIFICATION NUMBERS Please use the horizontal lines provided to record these important serial numbers, product identification number, and part number.

PRODUCT IDENTIFICATION NUMBER (Above loader lift arm pivot point)

ROPS CANOPY SERIAL NUMBER (Right-hand side of canopy)

CAB SERIAL NUMBER (Left-hand side of front console)

ENGINE SERIAL NUMBER

LOADER BUCKET PART NUMBER

BACKHOE BUCKET PART NUMBER

TRANSMISSION SERIAL NUMBER

FRONT DRIVE AXLE SERIAL NUMBER

580 Super L Construction King Loader Backhoe

1-3

PICTORIAL SECTION INDEX

------

GENERAL

1

ENGINE

2

FUEL

3

_ - - - - - - ELECTRICAL

STEERING

- - - - - - - POWER TRAIN

5 6

7

BRAKES

- - - - - - HYDRAULICS

8

CHASSIS AND MOUNTED EQUIPMENT

9

NUMERICAL INDEX Bur 8-9932

4

10

Issued April, 1997

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580 Super L Construction King Loader Backhoe

GENERAL INFORMATION Indexes

Right-Hand and Left-Hand Identification

Section 1 of this catalog contains a SN and P.I.N. location guide, alphabetical index, pictorial index of the sections included, and pictorial index(es) for quick location of hoses and tubes (and other system components in some catalogs) .

An alphabetical index also appears at the beginning of each section . Section 10 is the Numerical Index which lists all part numbers in alpha/numeric order with their page location and reference number.

The reference to right-hand and left-hand in this catalog is identified by the operator standing at the rear of the basic unit (without rear attachment) , looking toward the front of the machine (in normal forward travel) . For pages covering any machine attachments, right-hand and left-hand are defined by the operator sitting in the position for proper operation of the attachment.

Catalog Revisions and Supplements Illustrations The arrangement of this parts catalog is for easy identification of parts. All parts are illustrated in "exploded views" in proper relation to each other. Reference numbers used in the illustrations refer to those on the text pages. The text pages list reference number, part number, part description and the quantity required.

Abbreviations P.I.N. "Product Identification Number" SN "Serial Number" NSS "Not Serviced Separately" in the part number column indicates this part is not available for service.

REF "Reference" in the part number column indicates this part has special service information. The page where this information can be found is given in the part description column.

UAR "Use As Required" in the quantity required column indicates the number of parts used is determined by service needs.

Changes to the product may make it necessary to revise or add pages to this catalog . A cover sheet will list all pages released in a revision or supplement. Each new or revised page will have a new issue date. All revised and new pages must be put into the parts catalog as soon as they are received.

Parts Orders Orders must specify product model, all necessary serial numbers, correct part number, complete description, quantity required, method of shipment, and shipping address.

Text Format Explanation An assembly may contain service items. The component parts of an assembly or subassembly are indented. The quantity required column lists the number of assemblies required for a completed machine, and the number of components required in a complete assembly or subassembly.

The example below illustrates the use of indents and other text page elements explained on this page.

HYDRAULIC FILTER REF.

2 3 4 5 6 7 8 9 10

PART NO. 04356734 061903 NSS 058199 043800 NSS A27994 061948 REF 843065C1 113-323 814-8030

OESCRIPTION REQ'O. FILTER ASSEMBLY - hydraulic oil, P.I.N. 7534840 and after ............... 1 HEAO ASSEMBLY - filter ........................................ 1 HEAO - filter, order 061903 head assembly ....................... 1 VALVE - bypass ............................................. 1 KIT - filter element, replaces 035700 element kit ...................... 1 ELEMENT - filter, order 043800 element kit ....................... 1 O-RING - filter .............................................. 1 HOUSING -filter ............................................. 1 CANOPY - ROPS, order form Machinery Price List .................... 1 HOSE - 3353 mm (132 inch) long , reservoir to pump ..................... 1 BOLT - hex, 7/16 NC x 1-3/4 inch ..................................... 2 BOLT - hex, 8 - 1.25 x 30 mm ....................................... .4

580 Super L Construction King Loader Backhoe

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ALPHABETICAL INDEX A Accumulator, Ride Control. ... .. ........ .. ....... ... 8-143 Air Cleaner ...................................................... 2-9 Air Cleaner Mounting .. ... ....... .. ........ .. ....... ... .... 2-7 Air Conditioner Blower .. ... ....... .. ....... ... ....... .. ........ .. ....... ... 9-119 Compressor and Mounting ...................... 9-129 Condenser ..... .. ....... ... ....... .. ....... 9-127,9-127B Controls ................................................... 9-109 Drain Lines ..... .. ....... ... ....... .. ........ .. ....... ... 9-119 Evaporator Core ...................................... 9-125 Filter - air ........ .. ....... ... ....... .. ........ .. ....... ... 9-117 Receiver-Drier ............................ 9-127,9-127B Ventilation Ducts ..... ... ....... .. ........ .. ....... ... 9-119 Air Filter - cab ............................................. 9-117 Alarm - backup .. .. ....... ... ....... .. ........ .. ....... ... ..4-41 Alarm - warning, engine oil pressure ........... .4-19 Alarm - warning, engine water temp ........ ... ..4-19 Alarm - warning, parking brake .................... .4-19 Alternator - electrical. .. ... ....... .. ........ .. ....... ... ... .4-7 Alternator Mounting ........................................ 4-9 Antenna - radio .. .. ....... ... ....... .. ........ .. ....... ... ..4-45 Antirollback - loader ...................................... 9-11 Armrests - seat .. .. ....... ... ....... .. ........ .. ....... ... .. 9-95 Auxiliary Hydraulics Backhoe .. ....... .. ....... ... ....... .. ........ .. . 8-63 - 8-67 Basic .............................................. 8-45 - 8-61 Hand Held ...... .. ....... ... ....... .. ........ .. .... 8-69,8-71 High Flow Upgrade ................................... 8-73 Axle - Front - four wheel drive Differential ................................................. 6-1 5 Drive Shaft ..... .. ....... ... ....... .. ........ .. ....... ... .. 6-19 Housing ....................................................... 6-5 Mounting ........ .. ....... ... ....... .. ........ .. ....... ... .... 6-3 Planetary ................................................... 6-13 Ring and Pinion ....... ... ....... .. ........ .. ....... ... .. 6-17 Shafts ........................................................ 6-11 Steering Cylinder .... ... ....... .. ........ .. ....... ... .... 6-9 Swivel Housing ........................................... 6-7 Axle - Front - two wheel drive ......... .. ....... ... .. 5-15 Axle - Rear Drive Differential ...... .. ....... ... ....... .. ........ .. ....... ... .. 6-55 Differential Brake ............................... 7-3,7-3B Differential Lock ...... ... ....... .. ........ .. .... 6-51 ,6-59 Drive Shaft ................................................ 6-63 Housing ... ....... .. ....... ... ....... .. ........ .. . 6-53,6-53B Mounting ................................................... 6-49 Parking Brake .. ....... ... ....... .. ........ .. ....... ... .... 7-5 Planetary ................................................... 6-61 Ring and Pinion Gear Set ... ........ .. ....... ... .. 6-57

Bur 8-9932

B Backhoe Boom ................................................ 9-37,9-39 Boom Latch .. ....... .. ....... ... ....... .. ........ .. ...... 9-41 Boom Lock ....................................... 8-75,8-77 Buckets ...... ... ....... .. ....... ... ....... .. ...... 9-51 - 9-59 Controls (See Controls) Control Tower ...... .. ....... ... ....... .. ...... 9-19,9-19B Coupler - bucket ............................. 9-43 - 9-47 Dipper ........ ... ....... .. ....... ... ....... .. ........ 9-43,9-45 Extendable Dipper ............................ 9-47,9-49 Frost Point Assembly ... ... ....... .. ........ .. ...... 9-61 Hydraulics (See Hydraulic Systems) Stabilizers .. ... ....... .. ....... ... ....... .. ........ .. ...... 9-33 Swing Tower ............................................. 9-35 Valves (See Valves) Backhoe Auxiliary Hydraulics ............. 8-63 - 8-67 Backup Alarm ... ....... .. ....... ... ....... .. ........ .. ...... 4-41 Baffle Plates - front covers ............... 9-71 - 9-71 D Battery - with cold start .... ... ....... .. ........ .. ...... 4-1 5 Battery - without cold start ........................... 4-13 Battery Box ... ... ....... .. ....... ... ....... .. ........ .. ...... 9-67 Beacon - rotating .......................................... 4-43 Bearings - front wheel ...... ... ....... .. ........ .. ...... 5-17 Belts - fan, alternator, and compressor ... ....... .. ....... ... ... 2-3,2-3B,4-9,9-129 Belts - seat ................................................... 9-85 Block - cylinder. ....... .. ....... ... ....... .. ........ .. ...... 2-37 Blower - air conditioner .............................. 9-119 Boom Latch ... ... ....... .. ....... ... ....... .. ........ .. ...... 9-41 Boom Lock ........................................... 8-75,8-77 Boots Accelerator Pedal ....................................... 3-7 Backhoe Levers ... .. ....... ... ....... .. ........ .. ...... 9-19 Boom Latch Lever .................................... 9-41 Brake Master Cylinder .. ... ....... .. ........ .. ...... 7-11 Lamp Socket, instrument cluster .... ... ....... .. ....... ... ....... .. ........ .. ...... 4-27 Loader Lever .......................... 4-21,9-3,9-5,9-7 Suspension Seat ... ....... ... ....... .. ........ .. ...... 9-89 Transmission Gear Shift Lever ................. 6-23 Transmission Shifter Mechanism ..... .. ...... 6-33 Transmission Shuttle Shift Lever - FNR ... 4-17 Box - battery .. ... ....... .. ....... ... ....... .. ........ .. ...... 9-67 Box - tool .................................................... 9-67B Brake - differential, rear axle ...... .. ........ .. 7-3,7-3B Brake - parking, lever ................................... 7-13 Brake - parking, rear axle .... ....... .. ........ .. ....... . 7-5 Brake Alarm - parking .................................. 4-19 Brake Master Cylinder Assembly .................................................. 7-11 Hydraulic Circuit .. .. ....... ... ....... .. ........ .. ....... . 7-9 Mounting ..................................................... 7-7

Issued April, 1997

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580 Super L Construction King Loader Backhoe

ALPHABETICAL INDEX B

c

Brake Pedals .. .. ........ .. ....... ... ....... .. ....... ... ....... 7-7 Buckets - backhoe .............................. 9-51 - 9-59 Buckets - loader. ....... .. ....... ... ..... 9-15,9-15B,9-17

Controls-Cont.

Loader-Cont.

Clam ... ... ....... .. ........ .. ....... ... ....... .. ..... 9-5,9-7 Lift ............................................................ 9-3 Self-Leveling ... ........ .. ....... ... ....... .. ....... ... .. 9-9 Parking Brake ............................................ 7 -13 Return-to-Dig - loader. .. ....... ... ....... .. ....... ... 9-11 Ride Control ..................................... 8-79,8-81 Self-Leveling - loader ... ....... ... ....... .. ....... ... .. 9-9 Steering ....................................................... 5-3 Throttle ... ... ....... .. ........ .. ....... ... ....... .. ..... 3-5,3-7 Transmission Gear Shift ............................ 6-23 Transmission Shifter Mechanism .. . 6-33,6-33B Transmission Shuttle Shift (F/N/R) ........... .4-17 Control Tower - backhoe .. ....... ... ....... . 9-19,9-19B Cooler - hydraulic oil .................... 6-21 ,6-21 B,8-9 Cooling Systems Engine ................................................ 2-3,2-3B Engine Oil .. ....... .. ........ .. ....... ... ....... .. ....... ... 2-27 Hydraulic Oil ................................................ 8-9 Transmission .... .. ........ .. ....... ... ....... . 6-21 ,6-21 B Core - evaporator, air conditioner ............... 9-125 Counterweight - front ..... .. ....... ... ....... .. ....... ... 9-63 Coupler - backhoe bucket.. ................ 9-43 - 9-47 Couplings - auxiliary hydraulics ........ .. . 8-65,8-69 Couplings - hydraulic line disconnect... ........... 8-3 Couplings - hydraulic pump to engine ........ ... .. 8-3 Covers Anti-Vandalism Instrument Panel - front ........................ .4-23 Instrument Panel - side .... ... ....... .. ....... .. .4-25 Auxiliary Hydraulic Control ........................ 8-67 Backhoe Control Tower ....... ... ....... .. ....... ... 9-19 Baffle Plates - front... ................... 9-71 B,9-71 D Battery Box ....... .. ........ .. ....... ... ....... .. ....... ... 9-67 Cab Interior ................................................ 9-99 Chassis Upright .. ........ .. ....... ... ....... .. ....... ... 9-75 Cylinder Head ............................................ 2-31 Fender - plasticlvelcro .. ....... ... ....... .. ....... ... 9-81 Front Gear ................................................. 2-19 Instrument Panel ........ .. ....... ... ....... .. . 4-23,4-25 Loader ControL ......................................... .4-25 Loader Lift Frame Tubing .... ... ....... .. ... 3-3,9-67 Pump Guard - front... ................................. 9-71 Rear Closure Panel - canopy ........ .. ....... ... 9-79 ROPS Canopy Post... .............................. 9-131 Steering Column ......... .. ....... ... ....... .. ....... .. .4-23 Crankshaft ..................................................... 2-41 Cylinder - brake master.. .. ....... ... ....... .. ....... ... 7 -11 Cylinder Block ............................................... 2-37 Cylinder Head ...... .. ........ .. ....... ... ....... .. ....... ... 2-31

c Cab Air Conditioner ...... .. ....... ... ....... .. .9-125 - 9-129 Air Filter. .................................................. 9-117 Blower Housing ..... .. ....... ... ....... .. ....... ... ... 9-119 Condenser - air conditioning ...... 9-127,9-127B Covers - interior .... .. ....... ... ....... .. ....... ... ..... 9-99 Doors and Windows .................... 9-101 - 9-107 Drain Lines - air conditioning ... .. ....... ... ... 9-119 Electrical and Lighting .................... .4-31,9-109 Evaporator Core .... .. ....... ... ....... .. ....... ... ... 9-125 Frame ........................................................ 9-99 Glass .... ....... .. ........ .. ....... ... ....... .. ....... ... ..... 9-97 Headliner, Louvers, and Dome Lamp ..... 9-115 Heater .. ....... .. ........ .. ....... ... ....... .. .9-119 - 9-123 Insulation ................................................... 9-99 Panel - cab control .. ....... ... ....... .. ....... ... ... 9-1 09 Receiver-Drier - A/C ................... 9-127,9-127B Ventilation Ducts ... .. ....... ... ....... .. ....... ... ... 9-119 Windshield Wipers ........................ 9-111,9-113 Cables - battery ........ .. ....... ... ....... .. ...... .4-13,4-15 Camshaft - engine ........................................ 2-35 Canopy - ROPS ........ .. ....... ... ....... .. ....... ... ... 9-131 Chaff Screen ................................................. 9-75 Chassis - tractor ....... .. ....... ... ....... .. ....... ... ..... 9-65 Cluster - instrument ...................................... 4-27 Clutch Cutout.. .. ........ .. ....... ... ....... .. ...... .4-11 ,4-21 Cold Start - dual battery ............................... .4-15 Cold Start System - ether .. ... ....... .. ....... ... ..... 2-13 Column - steering ........................................... 5-9 Compressor and Mounting - AlC ... ....... ... ... 9-129 Controls Antirollback - loader ....... ... ....... .. ....... ... ..... 9-11 Backhoe Excavator Control Pattern .... .. ....... ... .. 9-29D Foot Swing .................................. 9-21 - 9-25 Hand Swing ....... .. ....... ... .... 9-27 ,9-29B,9-31 Backhoe Auxiliary ............................. 8-67,8-73 Boom Latch ... ........ .. ....... ... ....... .. ....... ... ..... 9-41 Boom Lock ........................................ 8-75,8-77 Brake .... ....... .. ........ .. ....... ... ....... .. ....... .. 7-7,7 -13 Clutch Cutout ................................... .4-11 ,4-21 Differential Lock - rear axle ...... .. ....... ... ..... 6-51 Extendable Dipper ............................ 9-25,9-31 Hand Held Auxiliary ....... ... ....... .. ....... ... ..... 8-71 Loader Bucket ..... .. ........ .. ....... ... ....... .. ....... ... ....... 9-3

Bur 8-9932

Issued April, 1997

580 Super L Construction King Loader Backhoe

1-7

ALPHABETICAL INDEX

c Cylinders - hydraulic Boom - backhoe ...................................... 8-161 Bucket - backhoe .... ... ....... .. ........ .. 8-167,8-169 Bucket - loader ........................................ 8-149 Clam -loader ... ....... ... ....... .. ........ .. ....... ... 8-151 Dipper - backhoe ........................... 8-163,8-165 Dipper Extension - backhoe ........ .. ....... ... 8-171 Lift - loader .............................................. 8-147 Stabilizer - backhoe ... ....... .. ........ .. 8-153,8-155 Steering - 2WD ......................................... 5-13 Steering - 4WD ....... ... ....... .. ........ .. ....... ... .... 6-9 Swing - backhoe ........................... 8-157,8-159 D Decals ...... ... ....... .. ....... ... ....... .. ....... 9-135 - 9-141 Defroster ........................................ 9-119 - 9-123 Differential and Differential Lock rear axle ................................... 6-51,6-55,6-59 Differential - front axle ... ....... .. ........ .. ....... ... .. 6-15 Dipper ................................................... 9-43,9-45 Dipper - extendable .... ... ....... .. ........ .. .... 9-47,9-49 Dipsticks Oil Level - engine .... ... ....... .. ........ .. ....... ... .. 2-39 Transmission ............................................. 6-23 Dome Lamp ....... .. ....... ... ....... .. ........ .. ....... ... 9-115 Drive Shaft Front Drive Axle to Transmission .. ....... ... .. 6-19 Rear Drive Axle to Transmission .............. 6-63 E Electrical Circuits and Components Alternator .................................................... 4-7 Backup Alarm ... ....... ... ....... .. ........ .. ....... ... .. 4-41 Battery .............................................. .4-13,4-15 Blower - cab ... .. ....... ... ....... .. ........ .. ....... ... 9-119 Boom Lock ........................................ 8-75,8-77 Cold Start System ... ... ....... .. ........ .. .... 2-13,4-15 Compressor - air conditioner ................... 9-129 Control Panel - cab .... ....... .. ........ .. ....... ... 9-1 09 Harness - engine ...................................... .4-11 Harness - front console ..... .. ........ .. ....... ... ..4-17 Harness - lamp, cab ................................. .4-31 Harness - lamp, canopy .... .. ........ .. ....... ... ..4-29 Harness - side console .................... .4-19,4-21 Horn ..... ... ....... .. ....... ... ....... .. ........ .. ....... ... .. 4-41 Instrument Cluster ..................................... 4-27 Lamp - cab ..... .. ....... ... ....... .. ........ .. ... .4-35,4-39 Lamp - ROPS canopy ...................... .4-33,4-37 Radio .... ... ....... .. ....... ... ....... .. ........ .. ....... ... .. 4-45 Return-to-Dig ............................................ 9-11 Ride Control ... .. ....... ... ....... .. ........ .. .... 8-79,8-81 Rotating Beacon ...................................... .4-43

Bur 8-9932

E Electrical Circuits and Components-Cont.

Starter. .................................................. 4-3,4-5 Wipers ....... ... ....... .. ....... ... ....... .. .... 9-111 ,9-113 Engine and Fuel Injection Components Camshaft ... ... ....... .. ....... ... ....... .. ........ .. ...... 2-35 Crankshaft ................................................ 2-41 Cylinder Block/Block Heater ... .. ........ 2-37,2-39 Cylinder Head and Cover/Thermostat.. .... 2-31 Flywheel and Housing .. ... ....... .. ........ .. ...... 2-43 Fuel Filter ................................................... 3-9 Fuel Injection Nozzle .... ... ....... .. ........ .. ...... 3-13 Fuel Injection Pump and Drive ................. 3-11 Fuel Injection System ... ... ....... .. ........ .. ....... . 3-9 Gasket Kits ............................................... 2-47 Gear Cover ... ....... .. ....... ... ....... .. ........ .. ...... 2-19 Heater - engine oil .................................... 2-29 Manifolds ... ... ....... .. ....... ... ....... .. ........ .. ...... 2-21 Oil Filter and Cooler ................................. 2-27 Oil Pump and Pan ........ ... ....... .. ........ .. ...... 2-29 Pistons/Connecting Rods ......................... 2-45 Turbocharger Assembly .. ....... .. ........ .. ...... 2-25 Turbocharger System ............................... 2-23 Valve Mechanism .. ....... ... ....... .. ........ .. ...... 2-33 Water Pump Systems ............................... 2-17 Engine Mounting ..... .. ....... ... ....... .. ........ .. ...... 2-15 Equipment Pump Assembly ... ... ....... .. ....... ... ....... .. ........ .. ...... 8-83 Mounting ..................................................... 8-3 Evaporator - core, air conditioner. ........ .. .... 9-125 Exhaust/Intake Manifolds ............................. 2-21 Exhaust System and Muffler ...... .. ........ .. ...... 2-11

F Fans Alternator ... ... ....... .. ....... ... ....... .. ........ .. ....... . 4-7 Engine Cooling ................................... 2-3,2-3B Fenders - cab ... ....... .. ....... ... ....... .. ........ .. ...... 9-81 Fenders - ROPS canopy, rear ..................... 9-79 Filters Air - engine ................................................. 2-9 Cab Air ...... ... ....... .. ....... ... ....... .. ........ .. .... 9-117 Engine Oil ................................................. 2-27 Fuel .. .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... . 3-9 Fuel - In-line ............................................... 3-3 Hydraulic Oil ........ .. ....... ... ....... .. ........ .. .... 8-145 Precleaner .................................................. 2-9 Transmission Oil. ... ....... ... ....... .. ........ .. ...... 6-25 Floor Plates and Mats .................................. 9-77 Flywheel and Housing ...... ... ....... .. ........ .. ...... 2-43 Frame Backhoe (See Backhoe)

Issued April, 1997

1-8

580 Super L Construction King Loader Backhoe

ALPHABETICAL INDEX F

H

Frame-Cont.

Cab ........................................................... 9-99 Canopy ........ .. ........ .. ....... ... ....... .. ....... ... ... 9-131 Doors - cab ................................... 9-101 ,9-103 Loader .. ....... .. ........ .. ....... ... ....... .. ....... ... ..... 9-11 Tractor (chassis) ....................................... 9-65 Frost Point Assembly .. ....... ... ....... .. ....... ... ..... 9-61 Fuel Filter. ....................................................... 3-9 Fuel Injection Nozzle .. ....... ... ....... .. ....... ... ..... 3-13 Fuel Injection Pump ...................................... 3-11 Fuel Injection System ........ ... ....... .. ....... ... ....... 3-9 Fuel Level Sensor. .......................................... 3-3 Fuel Reservoir Lines ... ....... ... ....... .. ....... ... ....... 3-3 Fuses Auxiliary Hydraulics ........ ... ....... .8-47,8-57,8-61 Boom Lock ................................................ 8-75 Instruments and Equipment.. ... .. ....... ... .... .4-19 Ride Control .............................................. 8-81

Harness-electrical-Cont.

Ride Control .............................................. 8-81 Side Console .... .. ........ .. ....... ... ....... .. . 4-19,4-21 Transmission Lever clutch cutout... ......... .. ....... ... ....... .. . 4-11,4-21 Head - cylinder and cover ............................. 2-31 Headliner - cab ..... .. ........ .. ....... ... ....... .. ....... .9-115 Heater - cab ................................... 9-119 - 9-123 Heater - engine block ..... .. ....... ... ....... .. ....... ... 2-39 Heater - engine oil. ........................................ 2-29 Hood and Latch Release ........ ... ....... .. ....... ... 9-75 Horn - electric ............................................... .4-41 Hub - front wheel. ... ........ .. ....... ... ....... .. ....... ... 5-17 Hydraulic Systems Auxiliary Backhoe ...................................... 8-63 - 8-67 Basic ... ... ....... .. ........ .. ....... ... ....... . 8-45 - 8-61 Hand Held ..................................... 8-69,8-71 High Flow Upgrade ... ....... ... ....... .. ....... ... 8-73 Backhoe Boom .......................................... 8-25 Backhoe Bucket ......... .. ....... ... ....... . 8-29 - 8-35 Backhoe Dipper ......................................... 8-27 Backhoe Dipper Extension .. ... ....... .. ....... ... 8-37 Backhoe Stabilizer ..................................... 8-21 Backhoe Swing ... ........ .. ....... ... ....... .. ....... ... 8-23 Boom Lock ....................................... 8-75,8-77 Brake Master Cylinder .. ....... ... ....... .. ....... ... .. 7-9 Equipment Primary Oil Cooler Lines and Filter .. ....... .. ....... ... .. 8-9 Pump and Loader Valve to Backhoe Valve .... .. ....... ... ....... .. ....... ... .. 8-7 Reservoir to Loader Valve and Loader Valve to Filter ...... .. ..... 8-3,8-5 Return Lines ............................................ 8-9 Loader Bucket .. .. ........ .. ....... ... ....... .. . 8-13,8-15 Loader Clam ..................................... 8-17,8-19 Loader Lift ........ .. ........ .. ....... ... ....... . 8-11,8-11 B Loader Valve to Backhoe Valvewithout auxiliary hydraulics and with extendahoe ................. 8-41 - 8-43B Loader Valve to Backhoe Valvewithout auxiliary hydraulics and without extendahoe ... ... ....... . 8-39,8-43B Ride Control ..................................... 8-79,8-81 Steering .. ... ....... .. ........ .. ....... ... ....... .. ..... 5-5,5-7

G Gaskets - engine ...... .. ....... ... ....... .. ....... ... ..... 2-47 Gauges Cylinder Head Bolt Length - engine gaskets .................................................. 2-47 Instrument Panel Cluster .. ....... .. ....... ... .... .4-27 Oil Level - sight ......................................... 9-67 Grille - chaff screen .. .. ....... ... ....... .. ....... ... ..... 9-75 Grille Unit ...................................................... 9-75 Guards Drive Shaft .................................................. 6-3 Loader Crossover Tube .... ....... .. ....... ... ..... 8-15 Loader Self-Leveling Cable ......................... 9-9 Mud ... ... ....... .. ........ .. ....... ... ....... .. .3-3,9-67,9-83 Pump ......................................................... 9-71 Valve - loader control ..... ... ....... .. ....... ... ... 9-17B

H Hand Held Auxiliary Hydraulics ............ 8-69,8-71 Harness - electrical Adapter - cab ........................................... .4-19 Adapter - engine ... .. ....... ... ....... .. ....... ... .... .4-19 Auxiliary Hydraulics ................... 8-47,8-57,8-61 Blower Jumper ...... .. ....... ... ....... .. ....... ... ... 9-119 Boom Lock ........................................ 8-75,8-77 Cab ... ... ....... .. ........ .. ....... ... ....... .. ..... 4-31 ,9-109 Canopy ...................................................... 4-29 Engine .. ....... .. ........ .. ....... ... ....... .. ....... ... ..... 4-11 Front Console .......................................... .4-17 Horn .. ... ....... .. ........ .. ....... ... ....... .. ....... ... ..... 4-41 Loader Control Lever clutch cutout ...... .. ....... ... ....... .. ....... ... ..... 4-21 Radio ......................................................... 4-45

Bur 8-9932

Index - numerical .......................................... 10-2 Injection Nozzle - fuel. .... .. ....... ... ....... .. ....... ... 3-13 Injection Pump - fuel ..................................... 3-11

Issued April, 1997

580 Super L Construction King Loader Backhoe

1-9

ALPHABETICAL INDEX K Injection System - fuel ... ....... .. ........ .. ....... ... .... 3-9 Injector Nozzle - ether .................................. 2-13 Instrument Cluster ...... ... ....... .. ........ .. ....... ... ..4-27 Instrument Panels and Covers ............ .4-23,4-25 Intake/Exhaust Manifolds ..... .. ........ .. ....... ... .. 2-21

K Kits Axle, Kingpin - two-wheel drive front... .... .. 5-15 Axle Housing Lube Tube - rear axle ......... 6-53 Backhoe Control - excavator control pattern ................................................ 9-29D Baffle Plates ... .. ....... ... ....... .. ........ .9-71 B,9-71 D Boom Lock ........................................ 8-75,8-77 Boom Lock Solenoid Valve ......... .. ....... ... 8-141 Brake Master Cylinder .............................. 7 -11 Brake Pedal Upgrade ........ .. ........ .. ....... ... .... 7-7 Brake Self-Adjuster - Rear Drive Axle ...... 7-3B Cylinders (See Cylinder - Hydraulic) Engine Connecting Rods .... ....... .. ........ .. ....... ... .. 2-45 Crankshaft ............................................. 2-41 Crankshaft - front... ........ .. ........ .. .... 2-19,2-41 Cylinder Block Gaskets ................. 2-37,2-47 Cylinder Head ...... ... ....... .. ........ .. ....... ... .. 2-31 Fuel Injection Nozzle Shim .................... 3-13 Heater, Engine Block ..... .. ........ .. ....... ... .. 2-39 Heater, Oil ............................................. 2-29 Intake Manifold .... ... ....... .. ........ .. ....... ... .. 2-21 Oil Pan Gasket ...................................... 2-29 Pistons ........ .. ....... ... ....... .. ........ .. ....... ... .. 2-45 Thermostat and Housing ....................... 2-31 Turbocharger Overhaul ... ........ .. ....... ... .. 2-25 Valve Grind Gaskets ............................. 2-47 Water Pump ........ ... ....... .. ........ .. ....... ... .. 2-17 Equipment Pump ...................................... 8-83 Filter, Oil - hydraulic ... ....... .. ........ .. ....... ... 8-145 Guard - loader valve .............................. 9-17B Harness - non-air conditioned to air conditioned ...................................... .4-19 Harness - shuttle interlock system ....... ... ..4-19 Mirror - rear view .................................. 9-131 B Ride Control ... .. ....... ... ....... .. ........ .. .... 8-79,8-81 Seat (See Seat _ Operators) Speakers - radio ...... ... ....... .. ........ .. ....... ... ..4-45 Steering Control Valve - low torque .......... 5-11 Steering Cylinder - front drive axle ....... ... .... 6-9 Steering Cylinder - two wheel drive axle ... 5-13 Tool Box .. ....... .. ....... ... ....... .. ........ .. ....... .. 9-67B Transmission Oil Pump Piston Valve ... .. ........ .. ....... ... .. 6-31

Bur 8-9932

Kits-Cont.

Transmission-Cont.

Overhaul - 4WD ........ .. 6-25,6-29,6-33 - 6-45 2WD . 6-25,6-27,6-33-6-39B,6-43 Synchronizer .... .. .... 6-33,6-33B,6-37 - 6-39B Universal Joint - drive shafL ............ 6-19,6-63 Valve (See Valves) Wheel Bearing , front axle ......................... 5-17

L Lamp - dome, cab ... .. ....... ... ....... .. ........ .. .... 9-115 Lamps - tractor ................................... 4-33 - 4-39 Latch Release - hood ....... ... ....... .. ........ .. ...... 9-75 Levers - control (See Controls) Loader Antirollback ............................................... 9-11 Bucket and Cylinder Links ...... .. ........ .. ...... 9-13 Buckets ................................... 9-15,9-15B,9-17 Controls (see Controls) Hydraulics (See Hydraulic Systems) Lift Frame .. ... ....... .. ....... ... ....... .. ........ .. ...... 9-11 Return-to-Dig ............................................ 9-11 Self-Leveling ........ .. ....... ... ....... .. ........ .. ....... . 9-9 Support Strut ............................................ 9-11 Valve Guard ........ .. ....... ... ....... .. ........ .. .... 9-17B Valves (See Valves) Louvers - cab ... ....... .. ....... ... ....... .. ........ .. .... 9-115

M Manifold - intake/exhaust ............................. 2-21 Master Cylinder - brake and mounting ... 7-7,7-11 Mats and Floor Plates .................................. 9-77 Mirror - rear view ..... .. ....... ... ... 9-97,9-131 ,9-131 B Motor - wiper .................................... 9-111 ,9-113 Mud Guard .... ... ....... .. ....... ... ....... .. .. 3-3,9-67,9-83 Muffler - engine exhaust .............................. 2-11

N Nozzle - ether injection, cold start.. ...... .. ...... 2-13 Nozzle - fuel injection ................................... 3-13 Numerical Index ...... .. ....... ... ....... .. ........ .. ...... 10-2

o Oil Oil Oil Oil Oil

Cooler - engine ....................................... 2-27 Cooler - hydraulic ....... ... ....... .. 6-21,6-21 B,8-9 Filter - engine .......................................... 2-27 Filter - hydraulic ... ....... ... ....... .. ........ .. .... 8-145 Pump and Pan ........................................ 2-29

p Pads - stabilizers ..... .. ....... ... ....... .. ........ .. ...... 9-33 Pan - oil ........................................................ 2-29

Issued April, 1997

1-10

580 Super L Construction King Loader Backhoe

ALPHABETICAL INDEX p

S

Panel - cab controL ... .. ....... ... ....... .. ....... ... ... 9-1 09 Panel - closure, rear - canopy ...................... 9-79 Panel - engine side ... .. ....... ... ....... .. ....... ... ..... 9-73 Panel - instrument, front and side ... ... ....... .. ........ .. ....... ... ....... .. ....... 4-23,4-25 Parking Brake ............................................... 7-13 Parking Brake - rear axle ... ... ....... .. ....... ... ....... 7-5 Pedals Accelerator .. .. ........ .. ....... ... ....... .. ....... ... ....... 3-7 Auxiliary Hydraulics - Backhoe ................. 8-67 Backhoe ...... .. ........ .. ....... ... ....... .. ..... 9-21 - 9-25 Brake ........................................................... 7-7 Differential Lock - rear axle ...... .. ....... ... ..... 6-51 Extendahoe Control .................................. 9-31 Swing ... ....... .. ........ .. ....... ... ....... .. .... 9-23,9-23D Pistons and Connecting Rods ...................... 2-45 Plates - baffle, front covers ... ....... .. .. 9-71 - 9-71 D Plates - floor and mats .................................. 9-77 Precleaner ...... .. ........ .. ....... ... ....... .. ....... ... ....... 2-9 Pulley Alternator .... .. ........ .. ....... ... ....... .. ....... ... ....... 4-7 Compressor Drive ................................... 9-129 Crankshaft. .. .. ........ .. ....... ... ....... .. ....... ... ..... 2-41 Fan and Water Pump ................................ 2-17 Pump Engine Oil ................................................. 2-29 Fuel Injection ......... .. ....... ... ....... .. ....... ... ..... 3-11 Fuel Lift ....................................................... 3-9 Hydraulic Equipment.. .... ... ....... .. ....... ... ..... 8-83 Transmission Oil ............................ 6-31 ,6-31 B Water ... ....... .. ........ .. ....... ... ....... .. ....... ... ..... 2-17 Pump Guard ................................................. 9-71

Screen - Chaff ...... .. ........ .. ....... ... ....... .. ....... ... 9-75 Seat - operators Adjuster - suspension ... ....... ... ....... .. ....... ... 9-93 Armrests .................................................... 9-95 Mounting and Belts ..... .. ....... ... ....... .. ....... ... 9-85 Standard Seat ........................................... 9-87 Support - standard ...... .. ....... ... ....... .. ....... ... 9-91 Support - suspension ................................ 9-93 Suspension Seat ........ .. ....... ... ....... .. ....... ... 9-89 Self-Leveling Control. ...................................... 9-9 Sender Air Filter Restriction ..................................... 2-7 Transmission Temperature .... ....... .. ....... .. .4-11 Water Coolant Temperature engine .... ....... .. ........ .. ....... ... ....... .. ....... ... 4-11 Sensor - fuel level ........................................... 3-3 Shift Lever - FNR - transmission ....... .. ....... .. .4-17 Shifter Mechanism - transmission ...... 6-33,6-33B Shroud - radiator .. .. ........ .. ....... ... ....... .. ....... ... 9-69 Side Panels - engine ..................................... 9-73 Slow Moving Vehicle Emblem .... ....... .. ....... .9-133 Solenoids Boom Lock ....... .. ........ .. ....... ... ....... .. ....... .8-141 Four-Wheel Drive ...................................... 6-45 Fuel Injection Pump .... .. ....... ... ....... .. ....... ... 3-11 Ride Control .............................................. 8-79 Speakers - radio and tape player ...... .. ....... .. .4-45 Spindles - front axle ...................................... 5-15 Stabilizers .. ... ....... .. ........ .. ....... ... ....... .. ....... ... 9-33 Starter - engine ........................................ 4-3,4-5 Starter - mounting .. ........ .. ....... ... ....... .. ....... ... ..4-9 Steering - two wheel drive Column ... ... ....... .. ........ .. ....... ... ....... .. ....... ... .. 5-9 Control Valve ............................................. 5-11 Cylinder .. ... ....... .. ........ .. ....... ... ....... .. ....... ... 5-13 Hydraulic Circuit ................................... 5-5,5-7 Wheel ..... ... ....... .. ........ .. ....... ... ....... .. ....... ... .. 5-3 Steps ...................................................... 3-3,9-67 Stereo - radio and tape player ... ....... .. ....... .. .4-45 Support Strut - loader lift frame ..................... 9-11 Switches Air Cleaner Restriction ....................... 2-7,4-11 Air Conditioning Control ...... ... ...... 9-109,9-125 Auxiliary Hydraulics .................. 8-47,8-57,8-61 Blower .... ... ....... .. ........ .. ....... ... ....... .. ....... .9-1 09 Boom Lock ................................................ 8-75 Brake Lamps .... .. ........ .. ....... ... ....... .. ... 4-17,7-7 Clutch Cutout - gear shift lever handle .. .. ........ .. ....... ... ....... .. ....... .. .4-11 Clutch Cutout - loader lever...................... .4-21 Cold Start .. ....... .. ........ .. ....... ... ....... .. ....... ... 2-13 Dome Lamp ............................................... 4-17

R Radiator - engine ...... .. ....... ... ....... .. ....... ... ....... 2-5 Radiator Shroud ........................................... 9-69 Radio .... ... ....... .. ........ .. ....... ... ....... .. ....... ... ..... 4-45 Reflector - red ............................................. 9-137 Relays ... ... ....... .. ........ .. ....... ... ....... .. ....... ... ..... 4-19 Reservoir Brake Master Cylinder ... ... ....... .. ....... ... ....... 7-9 Coolant Recovery Bottle .................... 2-3,2-3B Fuel ... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... 3-3 Hydraulic Oil .............................................. 9-67 Radiator ...... .. ........ .. ....... ... ....... .. ....... ... ....... 2-5 Reservoir Lines - fueL ..................................... 3-3 Return-to-Dig .. .. ........ .. ....... ... ....... .. ....... ... ..... 9-11 Ride ControL ......................................... 8-79,8-81 Roll Over Protective Structure ......................................... 9-99,9-131 Rotating Beacon ....... .. ....... ... ....... .. ....... ... ..... 4-43

Bur 8-9932

Issued April, 1997

580 Super L Construction King Loader Backhoe

1-11

ALPHABETICAL INDEX

s

V

Switches-Cont.

Four Wheel Drive ..................................... .4-21 High Pressure Cutout - air conditioner ........................................... 9-127 Horn ..... ... ....... .. ....... ... ....... .. ........ .. ....... ... .. 4-17 Key and Starter ........................................ .4-21 Lamps - driving, work and flood .. .. ....... ... ..4-21 Lamps - hazard, flasher ........................... .4-17 Low Pressure - air conditioner .... .. ....... ... 9-125 Oil Pressure ............................................. .4-11 Parking Brake .. ....... ... ....... .. ........ .. ....... ... .... 7-5 Return-To-Dig .................................. .4-11 ,9-11 Ride Control ... .. ....... ... ....... .. ........ .. ....... ... .. 8-81 Rotating Beacon ...................................... .4-21 Seat - operators, Iimit.. ...... .. ........ .. ....... ... .. 9-85 Temperature - engine coolant.. ................ .4-11 Temperature Oil - rear axle ......... .. . 6-53,6-53B Transmission Control Solenoid ........ .4-11 ,6-33 Transmission Shuttle Shift (FNR) ........ ... ..4-17 Turn Signal ................................................ 4-17 Windshield Wiper .... ... ....... .. ........ .. 9-1 09,9-113

Valve Mechanism - engine .. ....... .. ........ .. ...... 2-33 Valves Auxiliary ..... ... ....... .. ....... ... ....... .. .. 8-135 - 8-139 Backhoe Control Assembly - with auxiliary hydraulics ............................ 8-1 05 - 8-109 Assembly - with extendable dipper .................................. 8-1 05 - 8-109 Assembly - without extendable dipper .................................... 8-101 ,8-103 Mounting ... ....... .. ....... ... ....... .. ........ .. ...... 8-21 Sections Boom .. ... ....... .. ....... ... ....... .. .... 8-119,8-121 Bucket ............................................. 8-113 Dipper. ... ....... .. ....... ... ....... .. ........ .. .... 8-115 Dipper Extension ................... 8-131 ,8-133 Inlet/Outlet.. .. .. ....... ... ....... .. ........ .. .... 8-111 Stabilizer ......................................... 8-117 Swing .... ....... .. ....... ... ....... .. .. 8-123 - 8-129 Loader Control Assembly - three spool ....... .. ........ .. ...... 8-87 Assembly - two spool ............................ 8-85 Circuit Relief - bucket section ....... .. ...... 8-99 Guard - loader valve ........................... 9-17B Mounting ... ....... .. ....... ... ....... .. ........ .. ....... . 9-3 Sections Bucket ... ....... .. ....... ... ....... .. ........ .. ...... 8-91 Clam .................................................. 8-97 Inlet .... ... ....... .. ....... ... ....... .. ........ .. ...... 8-89 Lift ..................................................... 8-93 Outlet. .... ....... .. ....... ... ....... .. ........ .. ...... 8-95 Solenoid Valves Auxiliary Hydraulics .. ... . 8-45,8-55,8-59,8-63 Boom Lock .......................................... 8-141 Four-Wheel Drive ...... ... ....... .. ........ .. ...... 6-45 Ride Control. ......................................... 8-79 Steering Control .. .. ....... ... ....... .. ........ .. ...... 5-11 Transmission Control ............................... 6-43 Valve Stem - wheel ... ....... ... ....... .. ........ 5-19,6-47 Vents - louvers, cab ................................... 9-115

T Tachometer - electric ................................... .4-27 Tank - fuel ... ....... .. ....... ... ....... .. ........ .. ....... ... .... 3-3 Tank - hydraulic oil ....................................... 9-67 Tape Player ....... .. ....... ... ....... .. ........ .. ....... ... .. 4-45 Teeth _ buckets .................................. 9-51 _ 9-59 Thermostat - engine ... ... ....... .. ........ .. ....... ... .. 2-31 Throttle - engine ....................................... 3-5,3-7 Tires and Wheels ........ ... ....... .. ........ .. .... 5-19,6-47 Tool Box .................................................... 9-67B Tool Tray .... ....... .. ....... ... ....... .. ........ .. ....... ... .. 4-25 Tower - backhoe control .................... 9-19,9-19B Tower - swing .... .. ....... ... ....... .. ........ .. ....... ... .. 9-35 Transmission Dipstick ... ....... .. ....... ... ....... .. ........ .. ....... ... .. 6-23 Filter - oil ................................................... 6-25 Housing ... ....... .. ....... ... ....... .. ........ .. .... 6-27,6-29 Idler and Primary Shaft ............................. 6-35 Input Shaft. ..... .. ....... ... ....... .. ........ .. ....... ... .. 6-37 Mounting ................................................... 6-23 Output Shaft ... .. ....... ... ....... .. ........ .. ....... ... .. 6-41 Pump - oil ....................................... 6-31 ,6-31 B Secondary Shaft ..... ... ....... .. ........ .. . 6-39,6-39B Shift Lever ................................................. 6-23 Shifter Mechanism .. ... ....... .. ........ .. . 6-33,6-33B Valve - control ........................................... 6-43 Valve - solenoid ...... ... ....... .. ........ .. ....... ... .. 6-45 Turbocharger and System .................... 2-23,2-25 Turn Signal Switch ...... ... ....... .. ........ .. ....... ... ..4-17

Bur 8-9932

W Wheel - steering ...... .. ....... ... ....... .. ........ .. ....... . 5-3 Wheels and Tires ................................. 5-19,6-47 Window Frames and Glass .................................. 9-97,9-101 - 9-107 Wiper - cab window ... ....... ... ....... .. .... 9-111 ,9-113 Wiring (See Electrical Circuits or Harness)

Issued April, 1997

1-13

580 Super L Construction King Loader Backhoe

PICTORIAL INDEX EQUIPMENT HYDRAULICS HYDRAULIC PUMP TO OIL FILTER, CONTROL VALVES AND RETURN TO TANK REF. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

*

19

*

20

*

DESCRIPTION

PAGE

Suction hose at hydraulic tank ..................................................................................................... 8-3 Suction tube at hydraulic tank ..... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... . 8-3 Coupler hose ............................................................................................................................... 8-3 Suction tube at hydraulic equipment pump .... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... . 8-3 Hose at large pump section port .................................................................................................. 8-3 Tube at tee to loader control valve inlet... ...... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... . 8-3 Loader valve to filter hose ............................................................................................................ 8-5 Hose at loader valve power beyond port to backhoe control valve inlet... ..... ... ....... .. ........ .. ....... . 8-7 Hose at small pump section outlet port ........................................................................................ 8-7 Tube between small pump section hose to tube at backhoe valve outlet section ... .. ........ .. ....... . 8-7 Tube to inlet port on backhoe control valve outlet section ........................................................... 8-7 Return hose at backhoe control valve to filter. .. ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... . 8-9 Oil filter to oil cooler tube ............................................................................................................. 8-9 Hose at oil cooler ..... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... . 8-9 Oil cooler return hose .................................................................................................................. 8-9 Return to tank tube .. .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... . 8-9 Return to tank hose ..................................................................................................................... 8-9 Swing supply hose at loader valve inlet section lower port to backhoe valve swing section ............................................................................................................................. 8-39 Pilot tube at backhoe valve swing section center port to loader control valve inlet section ................................................................................................................................ 8-39 Signal hose at backhoe control valve swing section to loader control valve inlet section ................................................................................................................................ 8-39 * NOTE: See pages 8-41 through 8-43B for loader valve to backhoe valve tubes and hoses used

on models with extendable dipper.

Bur 8-9932

Issued April, 1997

1-14

\

694100338

\

\

580 Super L Construction King Loader Backhoe

1-15

PICTORIAL INDEX LOADER HYDRAULICS LIFT AND BUCKET CYLINDERS REF. 1 2 3 4 5 6 7 8 9 10

11 12 13 14 15 16 17

DESCRIPTION

PAGE

Tube from upper lift port of loader control valve to rod end of left-hand lift cylinder ........ 8-11 ,8-11 B Tube from lower lift port of loader control valve to closed end of right-hand lift cylinder . 8-11 ,8-11 B Tube from lower lift port of loader control valve to closed end of left-hand lift cylinder ... 8-11 ,8-11 B Tube from upper lift port of loader control valve to rod end of right-hand lift cylinder ...... 8-11 ,8-11 B Hoses at lift cylinder closed end ...................................................................................... 8-11 ,8-11 B Hose at upper port of control valve to lift cylinder rod end ............................................... 8-11 ,8-11 B Tube at bucket section upper port ............................................................................................. 8-13 Tube at bucket section lower port .............................................................................................. 8-13 Hose at loader arm pivot. ........................................................................................................... 8-13 Lower tube on right-hand lift arm from bucket section upper port to closed end of bucket cylinders ......................................................................................................................... 8-13 Upper tube on right-hand lift arm from bucket section lower port to bucket cylinder rod end ....................................................................................................................................... 8-13 Rear crossover tube at upper lift frame tube to rod end of bucket cylinder ............................... 8-13 Front crossover tube at lower lift frame tube to bucket cylinder closed end .............................. 8-13 Hose at bucket cylinders ............................................................................................................ 8-13 Tube at bucket cylinder rod end ................................................................................................ 8-13 Tube to right-hand bucket cylinder closed end .......................................................................... 8-13 Tube at left-hand bucket cylinder closed end ............................................................................ 8-13

Bur 8-9932

Issued April, 1997

1-16

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580 Super L Construction King Loader Backhoe

1-17

PICTORIAL INDEX LOADER HYDRAULICS CLAM CYLINDER REF. 1 2 3 4 5 6 7 8 9

DESCRIPTION

PAGE

Tube at upper port auxiliary section of loader control valve to hose at loader arm pivot.. ......... 8-17 Tube at lower port auxiliary section of loader control valve to hose at loader arm pivot ... .. ...... 8-17 Hose at loader arm pviot. ........................................................................................................... 8-17 Lower tube on loader lift frame ... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ...... 8-17 Upper tube on loader lift frame .................................................................................................. 8-17 Tube at left-hand clam cylinder. ................................................................................................. 8-19 Tube at right-hand clam cylinder ............................................................................................... 8-19 Right-hand and left-hand clam cylinder hoses ........................................................................... 8-19 Lift arm hoses ............................................................................................................................ 8-19

Bur 8-9932

Issued April, 1997

1-18

RIGHT-HAND STABILIZER CYLINDER

694100268

580 Super L Construction King Loader Backhoe

1-19

PICTORIAL INDEX BACKHOE HYDRAULICS STABILIZER CYLINDER AND SWING CYLINDER REF.

2

3 4 5

DESCRIPTION

PAGE

Hose at stabilizer cylinder rod ends to backhoe control valve stabilizer section lower ports ..... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ...... 8-21 Hose at stabilizer cylinder closed ends to backhoe control valve stabilizer section upper ports ..... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ...... 8-21 Hose at backhoe control valve swing section upper port to outer rod end of left-hand swing cylinder ............................................................................................................................ 8-23 Hose at backhoe control valve swing section lower port to outer rod end of right-hand swing cylinder ............................................................................................................................ 8-23 Crossover hose .......................................................................................................................... 8-23

Bur 8-9932

Issued April, 1997

1-20 II: I-W

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894100308

1-21

580 Super L Construction King Loader Backhoe

PICTORIAL INDEX BACKHOE HYDRAULICS *BOOM, DIPPER, AND BUCKET REF. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

DESCRIPTION

PAGE

Hoses at control valve through swing tower to boom ................................................................ 8-25 Tube to boom cylinder closed end hose ........ ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ...... 8-25 Boom cylinder closed end hose ................................................................................................. 8-25 Boom cylinder rod end tube ........ ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ...... 8-25 Hose to boom cylinder rod end tube .......................................................................................... 8-25 Tube to boom cylinder rod end hose ......................................................................................... 8-25 Hoses at control valve through swing tower to boom for dipper ................................................ 8-27 Tube to dipper cylinder closed end hose ................................................................................... 8-27 Hose at dipper cylinder closed end ............................................................................................ 8-27 Hose at dipper cylinder rod end ................................................................................................. 8-27 Tube to dipper cylinder rod end hose ........................................................................................ 8-27 Hoses at control valve through swing tower to boom for bucket ............................................... 8-29 Tube on right-hand side of boom, to bucket cylinder rod end hose ........................................... 8-29 Tube on left-hand side of boom, to bucket cylinder closed end hose ........................................ 8-29 Hose to bucket cylinder rod end tube ........................................................................................ 8-29 Bucket cylinder rod end tube ..................................................................................................... 8-29 Hose at bucket cylinder closed end ........................................................................................... 8-31 *NOTES: See page 1-23 for tubes and hoses used on models with extendable dipper.

Bur 8-9932

Issued April, 1997

1-22

BUCKET CYLINDER

BACKHOE CONTROL VALVE

89410027S

580 Super L Construction King Loader Backhoe

1-23

PICTORIAL INDEX BACKHOE HYDRAULICS EXTENDABLE DIPPER REF. 1 2 3 4 5 6 7 8 9 10 11 12

DESCRIPTION

PAGE

Hoses at control valve through swing tower to boom ................................................................ 8-33 Tube on right-hand side of boom to bucket cylinder rod end hose ....... .. ....... ... ....... .. ........ .. ...... 8-33 Tube on left-hand side of boom to bucket cylinder closed end hose ......................................... 8-33 Hose to bucket cylinder rod end tube ... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ...... 8-33 Hose to bucket cylinder closed end ........................................................................................... 8-33 Bucket cylinder rod end tube ..................................................................................................... 8-35 Hoses at control valve through swing tower to boom for extendable dipper circuiL ................. 8-37 Tube on boom to extendable dipper cylinder rod end hose ....................................................... 8-37 Tube on boom to extendable dipper cylinder closed end hose ................................................. 8-37 Hose at extendable dipper cylinder rod end tube ...................................................................... 8-37 Hose at extendable dipper cylinder closed end ......................................................................... 8-37 Tube at extendable dipper cylinder rod end .............................................................................. 8-37

Bur 8-9932

Issued April, 1997

1-24

2-1

580 Super L Construction King Loader Backhoe

ALPHABETICAL INDEX ENGINE DESCRIPTION

PAGE

Air Cleaner and Air Intake Parts ..... .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ...... 2-7 Air Cleaner Assembly ...................................................................................................................2-9 Camshaft .... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. .... 2-35 Cold Start System .......................................................................................................................2-13 Cooler - Oil ........ .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. .... 2-27 Cover - Gear, Front. ....................................................................................................................2-19 Crankshaft .. ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. .... 2-41 Cylinder Block and Block Heater ....................................................................................... 2-37,2-39 Cylinder Head and Valve Mechanism ...... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. .... 2-33 Cylinder Head, Cover, and Thermostat ......................................................................................2-31 Engine Mounting .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. .... 2-15 Fan ...................................................................................................................................... 2-3,2-3B Filter - Oil .... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. .... 2-27 Flywheel and Housing ................................................................................................................2-43 Gasket Kits ........ .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. .... 2-47 Heater Engine Block ... ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. .... 2-39 Engine Oil ...............................................................................................................................2-29 Manifold - Exhaust/Intake ..... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. .... 2-21 Muffler and Exhaust System ....................................................................................................... 2-11 Pan - Oil ... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. .... 2-29 Pistons and Connecting Rods ....................................................................................................2-45 Precleaner Assembly .. ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ...... 2-9 Pump Oil ........ ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. .... 2-29 Water ......................................................................................................................................2-17 Radiator and Mounting Parts .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ...... 2-3,2-3B Radiator Assembly .......................................................................................................................2-5 Thermostat ........ .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. .... 2-31 Turbocharger Assembly ..............................................................................................................2-25 Turbocharger System .... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. .... 2-23

Bur 8-9932

Issued April, 1997

2-2

~ I

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, ® \@ BT97B258

2-3

580 Super L Construction King Loader Backhoe

RADIATOR, FAN AND MOUNTING PARTS USED WITH 139783A1, 231280A1 OR 233817A1 OIL COOLER (SEE PAGE 6-21 FOR COOLER) REF. 1

PART NO. 234876A1

2 4

A 170241 233272A1

5 6 7 8 9 10 11 12 13

186433A1 806-8016 895-15008 131084A1 1547924C1 806-8050 895-11008 132215A1 132218A1

14 15 16 17 18 19 20 21

132217A1 A171099 141512A1 214-1432 141513A1 214-1440 217-92 121501A1

22 23 24 25 26 27

614-8016 814-10050 K691987 D52276 832-10410 * 185377A1

27A

*228133A1

28 29 30 31

814-10070 496-21041 A184545 J921603

32 33 34 35

185384A1 614-8016 232442A1 233312A1

36

233286A1

L126767

DESCRIPTION REO'D. RADIATOR ASSEMBLY - engine coolant, parts list page 2-5, replaces 129264A 1 cooler, used with 139783A 1, 231280A1 or 233817A 1 oil cooler, see page 6-21 for cooler and baffles .. .. ... . .... . .... . .... . ... .. . 1 CAP - radiator, 15 psi ............................................ 1 SEAL - adhesive-backed, 6 (1 /4) x 20 (25/32) x 404 mm (15-29/32 inch) long, radiator to shroud, upper and lower, replaces 140825A 1 seal ........... 2 SHROUD - fan . .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 BOLT - hex, self-locking, 8 - 1.25 x 16 mm, class 10.9 .................... .4 WASHER - flat, 9 x 20 x 1.6 mm .. . .... . ... .. ... . .... . .... . .... . ... .. .4 RESERVOIR - coolant recovery bottle ................................. 1 CAP - screw-on .. . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 BOLT - hex, self-locking, 8 - 1.25 x 50 mm, class 10.9, .................... 2 WASHER - flat, 9 x 17 x 1.6 mm .. . .... . ... .. ... . .... . .... . .... . ... .. .4 SPACER - bottle .................................................. 2 HOSE - 591 mm (23-1 /4 inch) long, coolant recovery, cut from L 126767 hose ............................................................ 1 HOSE - 125 mm (4-15/16 inch) long, coolant overflow .... . .... . .... . ... .. . 1 CLAMP - spring-type, hose, retaining .................................. 3 HOSE - radiator, upper .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 CLAMP - adj, 1-9/16 - 2-1 /2 inch dia ................................... 2 HOSE - radiator, lower. .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 CLAMP - adj, 2-1 /16 - 3 inch dia ...................................... 2 VALVE - drain, 1/4 inch PT, drain . . .... . ... .. ... . .... . .... . .... . ... .. . 1 BRACKET - radiator mounting, lower, see page 9-69 for upper bracket that attaches to the radiator shroud . .... . ... .. ... . .... . .... . .... . ... .. . 2 BOLT - hex, full threads, 8 - 1.25 x 16 mm ............................. .4 BOLT - hex, 10- 1.5 x 50 mm .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 WASHER - flat, special ............................................ .4 INSULATOR - rubber, mount, radiator .. . ... .. ... . .... . .... . .... . ... .. . 2 NUT - hex, self-locking, 10 mm - 1.5 ................................... 2 FAN - engine cooling, all models without air conditioning and prior to tractor P.I.N . JJG0193488 on models with air conditioning .................. 1 FAN - engine cooling, models with air conditioning on tractor P.I.N. JJG0193488 and after, not shown ..................................... 1 BOLT - hex, 10 - 1.5 x 70 mm .... . .... . ... .. ... . .... . .... . .... . ... .. .4 WASHER - flat, 13/32 x 13/16 x 3/32 inch, hardened ..................... .4 SPACER - fan . .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 BELT - fan , V-ribbed, alternator and fan, see page 9-129 for belt used on air conditioning compressor ... . .... . ... .. ... . .... . .... . .... . ... .. . 1 PLATE - anti-recirculation ........................................... 1 BOLT - hex, full threads, 8 - 1.25 x 16 mm ... .. ... . .... . .... . .... . ... .. . 2 PLATE - backup, if used ............................................ 1 SEAL - foam, adhesive-backed, 20 (25/32) x 504 (19-27/32) x 3 mm (1 /8 inch), backup plate to cooler, if used ............................... 1 SEAL - foam, adhesive-backed, 20 (25/32) x 504 (19-27/32) x 10 mm (3/8 inch), radiator, if used ........................................... 1 HOSE - bulk, 8 (5/16) ID x 2336 mm (92 inch) long ....................... 1

* NOTE: Part number is stamped on fan blade.

Bur 8-9932

Issued April, 1997

2-3A

~ ~

@

~~ ~

, ® \@ BT97B259

580 Super L Construction King Loader 8ackhoe

2-38

RADIATOR, FAN AND MOUNTING PARTS USED WITH 235811 A 1 HEAVY DUTY OIL COOLER (SEE PAGE 6-218 FOR COOLER) REF. 1

PART NO. 239739A1

2 4

A 170241 233272A1

5 6 7 8 9 10 11 12 13

186433A1 806-8016 895-15008 131084A1 1547924C1 806-8050 895-11008 132215A1 132218A1

14 15 16 17 18 19 20 21

132217A1 A171099 141512A1 214-1432 141513A1 214-1440 217-92 121501A1

22 23 24 25 26 27

614-8016 814-10050 K691987 D52276 832-10410 * 185377A1

27A

*228133A1

28 29 30 31

814-10070 496-21041 A184545 J921603

33 34

614-8016 235040A1

35

235038A1

L126767

DESCRIPTION REO'D. RADIATOR ASSEMBLY - engine coolant, heavy duty, parts list page 2-5, used with 235811 A 1 heavy duty oil cooler, see page 6-21 B for cooler and baffles ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 CAP - radiator, 15 psi ............................................ 1 SEAL - adhesive-backed, 6 (1 /4) x 20 (25/32) x 404 mm (15-29/32 inch) long, radiator to shroud, upper and lower, replaces 140825A 1 seal ........... 2 SHROUD - fan . .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 BOLT - hex, self-locking, 8 - 1.25 x 16 mm, class 10.9 .................... .4 WASHER - flat, 9 x 20 x 1.6 mm .. . .... . ... .. ... . .... . .... . .... . ... .. .4 RESERVOIR - coolant recovery bottle ................................. 1 CAP - screw-on .. . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 BOLT - hex, self-locking, 8 - 1.25 x 50 mm, class 10.9, .................... 2 WASHER - flat, 9 x 17 x 1.6 mm .. . .... . ... .. ... . .... . .... . .... . ... .. .4 SPACER - bottle .................................................. 2 HOSE - 591 mm (23-1 /4 inch) long, coolant recovery, cut from L 126767 hose ............................................................ 1 HOSE - 125 mm (4-15/16 inch) long, coolant overflow .... . .... . .... . ... .. . 1 CLAMP - spring-type, hose, retaining .................................. 3 HOSE - radiator, upper .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 CLAMP - adj, 1-9/16 - 2-1 /2 inch dia ................................... 2 HOSE - radiator, lower. .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 CLAMP - adj, 2-1 /16 - 3 inch dia ...................................... 2 VALVE - drain, 1/4 inch PT, drain . . .... . ... .. ... . .... . .... . .... . ... .. . 1 BRACKET - radiator mounting, lower, see page 9-69 for upper bracket that attaches to the radiator shroud . .... . ... .. ... . .... . .... . .... . ... .. . 2 BOLT - hex, full threads, 8 - 1.25 x 16 mm ............................. .4 BOLT - hex, 10- 1.5 x 50 mm .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 WASHER - flat, special ............................................ .4 INSULATOR - rubber, mount, radiator .. . ... .. ... . .... . .... . .... . ... .. . 2 NUT - hex, self-locking, 10 mm - 1.5 ................................... 2 FAN - engine cooling, all models without air conditioning and prior to tractor P.I.N . JJG0193488 on models with air conditioning .................. 1 FAN - engine cooling, models with air conditioning on tractor P.I.N. JJG0193488 and after, not shown ..................................... 1 BOLT - hex, 10 - 1.5 x 70 mm .... . .... . ... .. ... . .... . .... . .... . ... .. .4 WASHER - flat, 13/32 x 13/16 x 3/32 inch, hardened ..................... .4 SPACER - fan . .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 BELT - fan , V-ribbed, alternator and fan, see page 9-129 for belt used on air conditioning compressor ... . .... . ... .. ... . .... . .... . .... . ... .. . 1 BOLT - hex, full threads, 8 - 1.25 x 16 mm, if used ........................ 2 SEAL - foam, adhesive-backed, 20 (25/32) x 542 (21-11 /32) x 6 mm (1 /4 inch), horizontal, radiator to cooler ................................. 2 SEAL - foam, adhesive-backed, 20 (25/32) x 480 (18-29/32) x 10 mm (3/8 inch), vertical, radiator to cooler ................................... 2 HOSE - bulk, 8 (5/16) ID x 2336 mm (92 inch) long ....................... 1

* NOTE: Part number is stamped on fan blade.

Bur 8-9932

Issued April, 1997

2-4

~

ft

~

/1 '\l~ ~

~I

fl

II

?

(j)

12'

BT97B260

1 'W~

580 Super L Construction King Loader Backhoe

2-5

RADIATOR ASSEMBLIES REF.

PART NO. 129264A1

1 2

175161A1 181148A1 175163A1 175162A1 175164A1 175165A1 614-8012 895-11008 A170241

3 4 5 6 7 8 9

234876A1

1 2

3 4 5 6 7 8 9 10

175161A1 181148A1 175163A1 175162A1 175164A1 175165A1 614-8012 895-11008 A170241 NSS 239739A1

1 2

3 4 5 6 7 8 9 10 11

175161A1 257434A1 175163A1 175162A1 175164A1 175165A1 614-8012 895-11008 A170241 NSS NSS

Bur 8-9932

DESCRIPTION REO'D. RADIATOR ASSEMBLY - engine coolant, 4 row, no longer available, order 234876A 1 radiator ............................................ 1 TANK - upper .................................................. 1 CORE - radiator, 4 row ........................................... 1 GASKET - core, upper and lower ................................... 2 TANK - lower .................................................. 1 BRACKET - left-hand , radiator ..................................... 1 BRACKET - right-hand , radiator .................................... 1 BOLT - hex, full threads, 8 - 1.25 x 12 mm ........................... 8 WASHER - flat, 9 x 17 x 1.6 mm ................................... 8 CAP - radiator, 15 psi ............................................ 1 RADIATOR ASSEMBLY - engine coolant, 4 row, if used, used with 139783A 1 or 231280A 1 oil cooler, see page 6-21 for cooler ................ 1 TANK - upper .................................................. 1 CORE - radiator, 4 row ........................................... 1 GASKET - core, upper and lower ................................... 2 TANK - lower .................................................. 1 BRACKET - left-hand, radiator ..................................... 1 BRACKET - right-hand , radiator .................................... 1 BOLT - hex, full threads, 8 - 1.25 x 12 mm ........................... 8 WASHER - flat, 9 x 17 x 1.6 mm ................................... 8 CAP - radiator, 15 psi ............................................ 1 SEAL - foam, side channel brackets, not shown ....................... 2 RADIATOR ASSEMBLY - engine coolant, heavy duty, 5 row, if used, used with 235811 A 1 heavy duty oil cooler, see page 6-21 B for cooler ......... 1 TANK - upper .................................................. 1 CORE - radiator, 5 row ........................................... 1 GASKET - core, upper and lower ................................... 2 TANK - lower .................................................. 1 BRACKET - left-hand, radiator ..................................... 1 BRACKET - right-hand , rad iator .................................... 1 BOLT - hex, full threads, 8 - 1.25 x 12 mm ........................... 8 WASHER - flat, 9 x 17 x 1.6 mm ................................... 8 CAP - rad iator, 15 psi ............................................ 1 SEAL - foam, side channel brackets, not shown ....................... 2 SEAL - foam, corners, side channel brackets, not shown ............... .4

Issued April , 1997

2-6

CD--

~.!

~<

B9501050T

580 Super L Construction King Loader Backhoe

2-7

AIR CLEANER AND AIR INTAKE PARTS REF. 1

PART NO. 193867A1

2 3 4 5 6 7 8 9 10 11 12 13 14

128783A1 L113910 614-10020 895-11010 829-1410 1983233C1 144268A1 214-1456 144635A1 806-10025 895-11010 832-10410 L18337

Bur 8-9932

DESCRIPTION REO'D. PRECLEANER ASSEMBLY - air, parts list page 2-9, replaces A24391 precleaner ....................................................... 1 CLEANER ASSEMBLY - air, engine, parts list page 2-9 .................... 1 CLAMP - air cleaner mounting, includes hardware ........................ 2 BOLT - hex, full threads, 10 - 1.5 x 20 mm ............................. .4 WASHER - flat, 11 x 20 x 2 mm ..................................... .4 NUT - hex, 10 mm - 1.5, class 10.9 ................................... .4 SWITCH - restriction, air cleaner ...................................... 1 HOSE - air cleaner to engine ......................................... 1 CLAMP - adj, 3-1 /16 - 4 inch dia ...................................... 2 PAD - heat and noise reduction ....................................... 1 BOLT - hex, self-locking, 10 - 1.5 x 25 mm, class 10.9 .................... .4 WASHER - flat, 11 x 20 x 2 mm ..................................... .4 NUT - hex, self-locking, 10 mm - 1.5, if used ............................ .4 STRAP - tie, 15 inch, barrier curtain ................................... 2

Issued April, 1997

2-8

®

B9408002T

2-9

580 Super L Construction King Loader Backhoe

AIR CLEANER AND PRECLEANER ASSEMBLIES REF.

PART NO.

DESCRIPTION

REO'D.

PRECLEANER ASSEMBLY 1 2

3 3A

193867A1 NSS 365413R1 365412R91 214-1448

PRECLEANER ASSEMBLY - air, replaces A24391 precleaner .............. 1 BODY - precleaner .............................................. 1 BOWL - precleaner .............................................. 1 COVER - precleaner ............................................ 1 CLAMP - adj, 2-9/16 - 3-1 /2 inch dia, not shown, 193867A1 precleaner .................................................... 1

AIR CLEANER ASSEMBLY 4 5 6 7 8 9

128783A1 NSS 128781A1 128782A1 142540A1 142539A1 L30338

Bur 8-9932

CLEANER ASSEMBLY - air, engine .... . ... .. ... . .... . .... . .... . ... .. . 1 HOUSING - air cleaner. .......................................... 1 ELEMENT - primary .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 ELEMENT - secondary ........................................... 1 COVER - end . ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 CLAMP - air cleaner, housing to end cover ........................... 1 BOLT - eye, special .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1

Issued April, 1997

2-10

BT97B261

580 Super L Construction King Loader Backhoe

2-11

MUFFLER AND EXHAUST SYSTEM REF. 1

PART NO. 192704A1

1A 2 3 4 5 6 8 9 10

275967A1 176437A1 192483A1 A170467 187021A1 627-10030 896-11010 627-10030 829-1410

Bur 8-9932

DESCRIPTION REO'D. PIPE - exhaust, muffler extension, no longer available, order 275967 A 1 pipe, Ref 1A ...................................................... 1 PIPE - exhaust, muffler extension ..................................... 1 CLAMP - exhaust pipe to muffler, includes hardware ...................... 1 MUFFLER - engine exhaust ......................................... 1 CLAMP - includes hardware, muffler tube to engine ....................... 1 BRACKET - muffler, front ........................................... 1 BOLT - hex, full threads, 10 - 1.5 x 30 mm , class 10.9 .................... .4 WASHER - flat, 11 x 21 x 2.5 mm, hardened ........................... 10 BOLT - hex, full threads, 10- 1.5 x 30 mm , class 10.9 ..................... 2 NUT - hex, 10 mm - 1.5, class 10.9 .................................... 2

Issued April, 1997

2-12

I I

I

I

['0 8S978262

580 Super L Construction King Loader Backhoe

2-13

COLD START SYSTEM REF. 1

PART NO. A189154

2

0145367

3 4 5 6 7

222-615 NSS 222-650 222-660 A171940 A172116

8 9 10

276-24916 0128402 A187923

11

495-11034 L72776

12 13 14 15 16 17 18

NSS H275784 073741 174-93 L59682 L18337 254729A1

DESCRIPTION REO'D. NOZZLE ASSEMBLY - cold start injector, .008 dual orifice nozzle, component parts not serviced seperately ............................... 1 TUBE - 762 mm (30 inch) long , cut from L60539X bulk tube, valve to injector nozzle, see below ........................................... 1 ELBOW - 90 degree, compression , 1/8 tube 00 x 1/8 inch PT ............... 1 BODY - elbow .................................................. 1 SLEEVE - tapered, 1/8 inch tube 00 ................................ 1 NUT - hex, 1/8 tube 00 x 5/16-24 inch .............................. 1 CYLINDER - starting fluid , ether ...................................... 1 VALVE ASSEMBLY - cold start, 3 cc, starting fluid injection, component parts not serviced separately, mounts to inner left-hand chassis upright ....... 1 SCREW - self-tapping, hex head, 3/8 NC x 1 inch ........................ 2 SLEEVE - wire guard, 380 mm (15 inch) long ............................ 1 SWITCH - temperature, circuit breaking, includes lead wires, uses existing intake manifold mounting hardware ............................. 1 WASHER - flat, 11 /32 x 11 /16 x 1/16 inch ............................... 1 SWITCH ASSEMBLY - push button, cold start, must also order (2) L59682 blade terminals (item 16) ..................................... 1 SWITCH - cold start ............................................. 1 NUT - hex, special .............................................. 1 NUT - hex, special .............................................. 1 SCREW - machine, round head slotted, No. 10 NF x 1/4 inch ............. 2 TERMINAL - blade, straight, use with L72776 switch ...................... 2 STRAP - tie, 15 inch, nylon ....................................... UAR KIT - cap and cord, 1 inch threaded cap ................................ 1

L60539X

TUBE - bulk, nylon, 3 (1 /8) 10 x 4267 mm (168 inch) long .................. 1

Bur 8-9932

Issued April, 1997

2-14

B94081405

580 Super L Construction King Loader Backhoe

2-15

ENGINE MOUNTING REF. 1 2

3 4 5 6 7 8 9

PART NO. 175637A1 814-12110 896-15012 A170309 814-12085 496-81018 117844A1 896-15012 832-10412

DESCRIPTION REO'D. SUPPORT - engine, front ........................................... 1 BOLT - hex, 12 - 1.75 x 110 mm ...................................... 4 WASHER - flat, 13.5 x 28 x 4 mm, hardened ........................... .4 SPACER - engine mount, upper bolt holes .............................. 2 BOLT - hex, 12 - 1.75 x 85 mm ....................................... 2 WASHER - flat, 33/64 x 2 x 1/8 inch, hardened .......................... .4 INSULATOR - engine mount, front .................................... 2 WASHER - flat, 13.5 x 28 x 4 mm, hardened ............................ 2 NUT - hex, self-locking, 12 mm - 1.75 .................................. 2

NOTE: See page 6-23 for rear engine/transmission mounts.

Bur 8-9932

Issued April, 1997

2-16

BT95G007

580 Super L Construction King Loader Backhoe

2-17

WATER PUMP SYSTEM 4T-390 ENGINE REF. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

PART NO. J802358 NSS NSS 238-5341 J900227 J914462 J911205 J907769 J923044 100-21250 J910739 J911924 845-8040 845-8030 J925195 845-8025 J925186 J918944 854-10070 A77817

20 21 22

NSS NSS NSS

Bur 8-9932

DESCRIPTION REO'D. KIT - water pump, replaces A77703 kit ................................. 1 PUMP ASSEMBLY - water. ....................................... 1 PULLEY - water pump ........................................... 1 O-RING - 3-1 /2 ID x 3/16 inch wide ................................. 1 BOLT - hex, special , 8 - 1.25 x 22 mm ................................. 2 PULLEY - fan, 1.1 to 1 ratio .......................................... 1 SUPPORT - fan ................................................... 1 BOLT - hex, special, 10- 1.5 x 70 mm, class 12.9 ...................... 1 RETAINER - fan hub ............................................ 1 RING - internal retaining, No. 250 ... . ... .. ... . .... . .... . .... . ... .. . 2 BEARING - ball ................................................ 1 HUB - fan .. .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 BOLT - heavy hex flange , 8 - 1.25 x 40 mm ............................. 2 BOLT - heavy hex flange , 8 - 1.25 x 30 mm .. .. ... . .... . .... . .... . ... .. . 2 BRACKET - belt tensioner ........................................... 1 BOLT - heavy hex flange , 8 - 1.25 x 25 mm .. .. ... . .... . .... . .... . ... .. . 1 SCREW - flat head cap, torx, special, 8 - 1.25 x 25 mm .................... 1 TENSIONER - belt. .. . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 BOLT - heavy hex flange , 10 - 1.5 x 70 mm, class 10.9 .................... 1 KIT - belt tensioner pulley, used to replace pulley of J918944 belt tensioner, item 17 ................................................. 1 PULLEY - belt tensioner . . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 BOLT - pulley .................................................. 1 SEAL - dust .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1

Issued April, 1997

2-18

BS97E086

580 Super L Construction King Loader Backhoe

2-19

FRONT GEAR COVER 4T-390 ENGINE REF. 1 2 3 4 5 6 7

PART NO. J903794 NSS J914385 J920758 J931351 845-8050 J924962

8

J924962

9 10 11 12 13 14 15 16 16A 17 18 19 20 21 22 23 24 25 26

J900257 J919683 J915772 J907998 J903924 J913994 J904849 J919601 J929751 854-12025 J914868 J903463 J903475 J904353 NSS NSS NSS J912772 845-8060

Bur 8-9932

DESCRIPTION REO'D. COVER - gear, front ............................................... 1 SEAL - oil, crankcase front, order item 21 , J904353 seal kit ................. 1 GASKET - front cover .............................................. 1 HOUSING - timing gear ............................................. 1 GASKET - gear housing, replaces J916131 gasket ....................... 1 BOLT - heavy hex flange , 8 - 1.25 x 50 mm ............................ 10 BOLT - hex flange, special , 8 - 1.25 x 16 mm, external, retains item 1 to item 4 .......................................................... 11 BOLT - hex flange, special , 8 - 1.25 x 16 mm, internal, retains item 4 to block .... . ... .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 5 PIN - dowel, 16 mm long, locating ..................................... 2 HOUSING - timing pin . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 RING - quad , timing pin housing ...................................... 1 SCREW - round head cap, torx, special, 5 - 0.8 x 17 mm .. . .... . .... . ... .. . 2 PIN - timing ...................................................... 1 O-RING - sealing . ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 RING - retaining , timing pin .......................................... 1 GASKET - access cover plate, no longer used , order item 16A .. . .... . ... .. . 1 GASKET - access cover plate, replaces J919601 gasket ................... 1 BOLT - heavy hex flange , 12 - 1.75 x 25 mm, class 10.9 .. . .... . .... . ... .. . 2 PLATE - access cover, flat .......................................... 1 COVER - front access, fuel pump drive gear. . .. ... . .... . .... . .... . ... .. . 1 SEAL - front access cover, fuel pump drive gear ......................... 1 KIT - oil seal, crankshaft front .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SEAL - oil, crankshaft front. ....................................... 1 TOOL - seal installation . . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 TOOL - seal installation .......................................... 1 RETAINER - bolt . ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 BOLT - heavy hex flange , 8 - 1.25 x 60 mm ............................. 1

Issued April, 1997

2-20

BS97E090

580 Super L Construction King Loader Backhoe

2-21

MANIFOLDS 4T-390 ENGINE REF.

PART NO.

DESCRIPTION

REO'D.

EXHAUST 1 2

3

J901919 J905443 854-10065

MANIFOLD - exhaust . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 GASKET - exhaust manifold ........................................ .4 BOLT - heavy hex flange , 10- 1.50 x 65 mm, class 10.9 .. . .... . .... . ... .. . 8

INTAKE A77416

4 5 6 7 7A

8 9 10 10A

J904339 J907185 J906773 J919292 J930688 J931605 J918109 J919294 J930689

Bur 8-9932

KIT - intake manifold, no longer available, order components separately, items 4-6 ........................................................ 1 COVER - intake .. . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 PLUG - manifold ................................................ 1 WASHER - plug sealing . . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 BRACKET - fuel tube, no longer used, order item 7 A ...................... 1 BRACKET - fuel tube, see item 30A on page 3-9 ... . .... . .... . .... . ... .. . 1 GASKET - intake manifold, replaces J914028 gasket. ..................... 1 BOLT - hex flange, special , 8 - 1.25 x 25 mm, intake manifold ... . .... . ... .. 10 BRACKET - fuel tube, no longer used, order item 10A ..................... 1 BRACKET - fuel tube, see item 26A on page 3-9 ... . .... . .... . .... . ... .. . 1

Issued April, 1997

2·22

TO OIL COOLER

B9407011S

580 Super L Construction King Loader Backhoe

2-23

TURBOCHARGER SYSTEM 4T-390 ENGINE REF. 1 2 3 4

PART NO. J906623 J916166 214-1428 REF

5 6 7 8 9 10 11 12 13 14

J901356 J818823 J818824 J913759 J903740 J931350 845-8020 J903745 214-1416 J919687

15 16

238-5013 222-993

Bur 8-9932

DESCRIPTION REO'D. TUBE - crossover ................................................. 1 HOSE - 70 mm (2-3/4 inch) long, air intake .............................. 2 CLAMP - adj, 1-5/16 - 2-1 /4 inch dia, hose ............................. .4 TURBOCHARGER ASSEMBLY - engine, see page 2-25 for correct assembly and parts list ............................................. 1 GASKET - turbocharger to manifold ................................... 1 STUD - turbocharger mounting ....................................... 1 NUT - hex flange , special, 10 mm - 1.5, stud ........................... .4 HOSE - turbocharger oil supply ....................................... 1 TUBE - turbocharger oil drain .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 GASKET - turbo oil drain tube, replaces J914388 and J928919 gasket ........ 1 BOLT - heavy hex flange , 8 - 1.25 x 20 mm .. .. ... . .... . .... . .... . ... .. . 2 HOSE - 76 mm (3 inch) long, turbocharger oil drain ....................... 1 CLAMP - adj, 13/16 - 1-1 /2 inch dia, hose . ... .. ... . .... . .... . .... . ... .. . 2 ADAPTER - female hex, special (1) used to connect turbocharger oil supply hose to turbocharger, (1) used to connect turbocharger oil supply hose to J918954 oil filter head ........................................ 2 O-RING - outer, 7/16 10 x 1/16 inch wide .. .. ... . .... . .... . .... . ... .. . 1 GASKET - flare, copper, 3/8 inch tube 00 .............................. 2

Issued April, 1997

2-24

~ ~j

!~ "'-

~(:g ~

894070128

580 Super L Construction King Loader Backhoe

2-25

TURBOCHARGER ASSEMBLY 4T-390 ENGINE REF.

PART NO. JR802290

NSS NSS NSS NSS *NSS NSS *NSS *NSS NSS *NSS NSS *NSS NSS *NSS *NSS *NSS *NSS NSS *NSS NSS NSS *NSS J524123 *NSS NSS

DESCRIPTION REO'D. KIT - turbocharger, engine, remanufactured, North America only, component parts shown on this page do not apply to the remanufactured assembly ........................................... 1 RETURN NUMBER - use this part number to return turbocharger core for credit when using a remanufactured assembly, replaces JC908293 ........ 1 KIT - turbocharger, large frame, includes new turbocharger assembly, (1) J519807 turbo oil drain tube gasket, (1) J919687 adapter with O-ring, and (1) J709861 turbocharger mounting gasket, not shown, replaces J919129 turbocharger assembly ............................... 1 KIT - turbocharger, engine, remanufactured, North America only, component parts shown on this page do not apply to the remanufactured assembly .. . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 RETURN NUMBER - use this part number to return turbocharger core for credit when using a remanufactured assembly .. . .... . .... . .... . ... .. . 1 KIT - turbocharger, small frame, includes new turbocharger assembly, (1) J519807 turbo oil drain tube gasket, (1) J919687 adapter with O-ring, and (1) J709861 turbocharger mounting gasket, not shown ........... 1 HOUSING - compressor. . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 NUT - hex, lock ................................................. 1 ROTOR - turbocharger, includes both halves ... . .... . .... . .... . ... .. . 1 DIFFUSER - compressor ......................................... 1 SEAL - diffuser ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 PLATE - diffuser clamping ........................................ 3 SCREW - cap . ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 4 SEAL - split ring , compressor ...................................... 1 SLINGER - oil . ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SCREW - flat head Torx .......................................... 3 BAFFLE - oil .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 BEARING - thrust ............................................... 1 COLLAR - thrust. . . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 RING - snap, retaining .......................................... .4 BEARING - impeller shaft . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 BOLT - plate retaining .......................................... .4 PLATE - lock, turbine housing . . .... . ... .. ... . .... . .... . .... . ... .. . 2 PLATE - clamping, turbine housing ................................. 2 BOLT - hex . .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 4 HOUSING - turbine bearing ....................................... 1 SHIELD - heat, turbine .. . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SEAL - piston ring, turbine ........................................ 1 HOUSING - turbine .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 WASHER - lock ................................................ 8 PLATE - lock, turbine ... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2

*J545652

KIT - overhaul, turbocharger, includes all items with an asterisk .. . .... . ... .. . 1

JC535381 J802290

JR802295

JC524121 J802295

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

Bur 8-9932

Issued April, 1997

2-26

B93110425

580 Super L Construction King Loader Backhoe

2-27

OIL FILTER AND COOLER 4T-390 ENGINE REF. 1 2 3 4 5 6 7 8 9 10 11 12 13

PART NO. J918954 NSS J909355 J933145 J902338 845-8035 J918428 J918427 J929457 J915787 J929792 J921557 J942914 J906619

Bur 8-9932

DESCRIPTION REO'D. HEAD ASSEMBLY - oil filter and cooler ................................ 1 HEAD - lube oil filter ............................................. 1 ADAPTER - filter head ........................................... 1 FILTER - engine oil , cartridge, replaces J908616 filter ..................... 1 VALVE - relief, pressure ............................................ 1 BOLT - heavy hex flange , 8 - 1.25 x 35 mm ............................ 14 PLUNGER - regulator, pressure ...................................... 1 SPRING - compression, 54 mm free length ............................. 1 O-RING - plug .................................................... 1 PLUG - threaded, pipe . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 GASKET - filter head, replaces J918257 gasket. ......................... 1 CORE - cooler, oil ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 GASKET - oil cooler core, replaces J926760 gasket. ...................... 1 PLUG - hex, 1/8 inch PT ... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1

Issued April, 1997

2-28

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894070138

2-29

580 Super L Construction King Loader Backhoe

OIL PUMP AND OIL PAN 4T-390 ENGINE REF.

PART NO. JR930336

J930336 J900677 J905205 *J914383 845-8016 J901049 *NSS J924147 *J920773 J920400 J924148 **J902425

DESCRIPTION REO'D. PUMP - oil, remanufactured, North America only, component parts shown on this page do not apply to the remanufactured assembly, replaces JR926202 pump ........................................... 1 RETURN NUMBER - use this part number to return pump core for credit when using a remanufactured assembly ................................ 1 PUMP - oil, engine, new, replaces J926202 pump ........................ 1 BOLT - hex, full threads, 8 - 1.25 x 30 mm ............................. .4 TUBE - suction, oil ................................................. 1 GASKET - mounting, oil suction tube .................................. 1 BOLT - heavy hex flange , 8 - 1.25 x 16 mm .. .. ... . .... . .... . .... . ... .. . 3 PAN - oil, engine .................................................. 1 GASKET - oil pan , order A77673 gasket kit for service .... . .... . .... . ... .. . 1 PLUG - hex magnetic, special, 12 mm - 1.5, drain, oil ..................... 1 WASHER - sealing, drain plug .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SCREW - hex flange cap, special , 8 - 1.25 x 25 mm ...................... 28 PLUG - hex magnetic, special, 22 mm - 1.5, pipe, heater hole ... . .... . ... .. . 1 WASHER - sealing , plug ............................................ 1

*A77673

KIT - gasket, oil pan, includes all items shown above with an asterisk ......... 1

JC926202 1 2 3 4 5 6 7 8 9 10 11 12

ENGINE OIL HEATER 13 14

** A77490 NSS 196466A1

KIT - heater, engine oil ............................................. 1 ELEMENT - heater, 120 volt .. . .... . ... .. ... . .... . .... . .... . ... .. . 1 CABLE - engine block heater, replaces J905113 cable .................. 1

**NOTE: When engine oil heater kit is ordered, item 12, J902425 washer must also be ordered .

Bur 8-9932

Issued April, 1997

2-30

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BS97E087

580 Super L Construction King Loader Backhoe

2-31

CYLINDER HEAD COVERS 4T-390 ENGINE REF. 1 2

PART NO. REF J902604

2A 3

J928404 J902666

3A 4 4A 5 6 6

J930906 J910824 J928406 J907049 J283333 J283336

6

J283338

7 8

J908118 854-12025

DESCRIPTION REO'D. HEAD - cylinder, see page 2-33 for correct cylinder head and parts list ........ 1 COVER - rocker arm, no longer available, for service order item 2A, J928404 cover and item 4A, J928406 isolator. .......................... .4 COVER - rocker arm .............................................. .4 SEAL - rocker arm cover, no longer available, for service order item 3A, J930906 seal ..................................................... 4 SEAL - rocker arm cover, replaces J929795 seal ......................... .

O-RING - cover bolt, used with J902604 cover .......................... .4 ISOLATOR - noise, used with J928404 cover ........................... .4 BOLT - hex flange, special , 8 - 1.25 x 21 .25 mm ... . .... . .... . .... . ... .. .4 GASKET - head, standard, replaces J921393 and J282999 gasket ........... 1 GASKET - head, 2 notches, 0.25 mm overthick, replaces J921395 and J283001 gasket. .................................................. 1 GASKET - head, 3 notches, 0.50 mm overthick, replaces J921397 and J283003 gasket ................................................... 1 BRACKET - lifting, rear .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 BOLT - heavy hex flange , 12 - 1.75 x 25 mm , class 10.9 ................... 2

THERMOSTAT AND HOUSING 9 10 11 12 13 14 15 16

J903757 J914409 A77736 J923331 NSS J926972 845-8035 J923387 845-8025

Bur 8-9932

BRACKET - lifting, front ............................................. 1 HOUSING - thermostat .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 KIT - coolant thermostat ............................................ 1 GASKET - thermostat housing . . .... . ... .. ... . .... . .... . .... . ... .. . 1 THERMOSTAT - coolant ......................................... 1 BOLT - heavy hex flange , 8 - 1.25 x 70 mm, replaces 845-8070 bolt ... . ... .. . 2 BOLT - heavy hex flange , 8 - 1.25 x 35 mm ............................. 1 SUPPORT - alternator mounting .. . .... . ... .. ... . .... . .... . .... . ... .. . 1 BOLT - heavy hex flange , 8 - 1.25 x 25 mm ............................. 3

Issued April, 1997

2-32

694010048

580 Super L Construction King Loader Backhoe

2-33

CYLINDER HEAD AND VALVE MECHANISM 4T-390 ENGINE REF.

PART NO. JR929736

JC929736 J929736 1 2 3

J920005 A77783 A77429

4 5 6 7 8 9 10 11

J906619 J900250 J900299 J926700 J901097 J920867 J920868 J280911

12 13 14 15 16 17 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

J906854 J904105 *J904408 *J904409 *J906206 J920779 J920780 J922488 J900242 J900245 J910811 NSS J900706 425-116 J910810 NSS J900706 425-116 814-8075 J920781 J923262 J931623

DESCRIPTION REO'D. HEAD ASSEMBLY - cylinder, remanufactured, North America only, component parts shown on this page do not apply to the remanufactured assembly, replaces JR920611 head assembly .............. 1 RETURN NUMBER - use this part number to return head for credit when using a remanufactured assembly, replaces JC920611 ............... 1 HEAD ASSEMBLY - cylinder, new, with valves, replaces J920611 head assembly ........................................................ 1 HEAD ASSEMBLY - cylinder, new, without valves ..................... 1 PLUG - expansion, 21 mm 00 .................................. 3 PLUG - hex socket, 1/2 inch PT, one removed to install temperature sending unit ................................................... 5 PLUG - hex, 1/8 inch PT . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 KEEPER - valve ............................................... 16 RETAINER - valve spring . .... . .... . ... .. ... . .... . .... . .... . ... .. . 8 SPRING - valve, replaces J900276 spring ............................ 8 SEAL - valve .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 8 VALVE - intake ................................................. 4 VALVE - exhaust . . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 4 PAD - wear, service repair only for valve stem tip, for use on intake and exhaust valves . .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... UAR SEAT - insert, intake valve, service repair only .......................... .4 SEAT - insert, exhaust valve, service repair only ... . .... . .... . .... . ... .. .4 GUIDE - valve, intake, service repair only, 14 mm 00 .................... .4 GUIDE - valve, exhaust, service repair only, 14 mm 00 ... . .... . .... . ... .. .4 GUIDE - valve, intake and exhaust, service repair only, 11 mm 00 ........... 8 BOLT - cylinder head, 70 mm long . .... . ... .. ... . .... . .... . .... . ... .. .4 BOLT - cylinder head, 120 mm long .................................. 10 SUPPORT AND SHAFT ASSEMBLY - rocker arm .. . .... . .... . .... . ... .. .4 RING - retaining , rocker arm ......................................... 8 WASHER - thrust, rocker arm .... . .... . ... .. ... . .... . .... . .... . ... .. . 8 ARM ASSEMBLY - rocker, intake .................................... .4 INSERT - rocker arm ... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SCREW - slotted set, adjusting, special .............................. 1 NUT - hex, 3/8 inch NF .. . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 ARM ASSEMBLY - rocker, exhaust. .................................. .4 INSERT - rocker arm ... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SCREW - slotted set, adjusting, special .............................. 1 NUT - hex, 3/8 inch NF .. . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 BOLT - hex, 8 - 1.25 x 75 mm ....................................... .4 BOLT - rocker arm and cylinder head, 180 mm long . . .... . .... . .... . ... .. .4 ROD - push, rocker arm ............................................. 8 TAPPET - valve, push rod, replaces J925031 tappet . .... . .... . .... . ... .. . 8

* NOTE: These parts are semi-finished valve guides.

Bur 8-9932

Issued April, 1997

2-34

89201088

580 Super L Construction King Loader Backhoe

2-35

CAMSHAFT 4T-390 ENGINE REF. 1 2 2 2

3 4 5 6 7

PART NO. J929039 J901306 J940059 J904369 *J903242 J927155 J900227 836-4065 J929030

DESCRIPTION REO'D. CAMSHAFT - engine, replaces J925582 camshaft ........................ 1 BUSHING - camshaft, front .......................................... 1 BUSHING - camshaft, front, used on 1989181 C3 engine ................... 1 BUSHING - camshaft, front, oversize, 58 mm 00 ......................... 1 BUSHING - camshaft, intermediate and rear, service repair only ............ .4 SUPPORT - thrust, camshaft. ........................................ 1 BOLT - hex, special , 8 - 1.25 x 22 mm ................................. 2 KEY - Woodruff, 4 x 6.5 mm, camshaft gear, repalces 126-112 key ........... 1 GEAR - camshaft, replaces J907431 gear .............................. 1

* NOTE: When the intermediate and rear cylinder block camshaft bores are reamed in engine repair, order and install item 3, J903242 bushings shown above.

Bur 8-9932

Issued April, 1997

2-36

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2-37

580 Super L Construction King Loader Backhoe

*CYLINDER BLOCK 4T-390 ENGINE REF.

PART NO.

* 1989181 C1 1989092C2R 1989092C2C 1989092C2

JR920387

AC77758 **J920387 **J916254 2 3 4 5 6 7 8 9 10 11 12 12A 13 14 15 16 17 18 19 20

J900967 J900068 J904217 REF A77782 J900956 41-1616 **J802641 J900958 J900955 172599 J926047 J920706 J900257 J902343 J900068 J906619 A77429 J930139 J903744 J928759

DESCRIPTION REO'D. ENGINE ASSEMBLY - complete, 4T-390, includes all parts except starter, alternator, fan, fan belt, air cleaner, muffler and exhaust pipe, for service order basic engine below ..................................... 1 ENGINE ASSEMBLY - remanufactured, North America only, component parts shown on this page do not apply to the remanufactured assembly ....... 1 RETURN NUMBER - use this part number to return basic engine core for credit when using a remanufactured assembly ........................ 1 ENGINE ASSEMBLY - basic, includes all parts except starter, alternator, fan, fan belt, air cleaner, muffler, exhaust manifold, flywheel and housing, oil fill and dipstick, fuel injection pump, injectors and lines, front pulley, belt tensioner, turbocharger and aftercooler ................... 1 BLOCK ASSEMBLY - short, remanufactured, North America only, component parts on this page do not apply to the remanufactured assembly, replaces AR77759 remanufactured short block assembly ... . ... .. . 1 RETURN NUMBER - use this part number to return short block core for credit when using a remanufactured assembly .. ... . .... . .... . .... . ... .. . 1 BLOCK ASSEMBLY - short, new, includes stripped block, pistons, connecting rods and bearings, crankshaft and bearings ... . .... . .... . ... .. . 1 BLOCK ASSEMBLY - stripped, engine, no longer available, order J920387 short block assembly and J802641 hardware kit. ... . .... . ... .. . 1 CAP - main bearing ........................................... 5 RING - dowel, 18 mm 00, main bearing cap to block .... . .... . ... .. 10 BOLT - main bearing cap, special. .............................. 10 BUSHING - camshaft front, see page 2-35, item 2 .. . .... . .... . ... .. . 1 PLUG - expansion, 58 mm 00 .................................. 1 PLUG - expansion, 18 mm 00 ... . ... .. ... . .... . .... . .... . ... .. . 3 PLUG - cup, 1 inch diameter, expansion .......................... 2 KIT - block hardware, replaces J920399 hardware kit. .... . .... . .... . ... .. . 1 PLUG - expansion , 32 mm 00 ..................................... 2 PLUG - expansion , 10 mm 00 . . .... . ... .. ... . .... . .... . .... . ... .. . 1 PLUG - expansion , Welch , 60 mm 00 ............................... 1 O-RING - sealing, 57 mm 10 .. . .... . ... .. ... . .... . .... . .... . ... .. . 1 PLUG - expansion , 22 mm 00, not used in this application, item 19, J903744 turbocharger oil drain tube is installed in this port ... . .... . ... .. . 1 PIN - dowel , 16 mm long, locating .................................. 2 RING - dowel, 16 mm 00 .... . .... . ... .. ... . .... . .... . .... . ... .. .2 RING - dowel, 18 mm 00 ........................................ 2 PLUG - hex, 1/8 inch PT . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 PLUG - hex socket, 1/2 inch PT .................................... 1 NOZZLE - piston cooling, replaces J919002 nozzle ... . .... . .... . ... .. .4 TUBE - turbocharger oil drain ........................................ 1 SEAL - cover bolt, replaces J900267 seal. ... .. ... . .... . .... . .... . ... .. .4

* NOTE: For correct engine identification make sure that engine part number 1989181 C1 is stamped on the engine serial number tag . ** NOTE: Order J802641 hardware kit when ordering J920387 block assembly.

Continued on next page

Bur 8-9932

Issued April, 1997

2-38

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580 Super L Construction King Loader Backhoe

2-39

*CYLINDER BLOCK 4T-390 ENGINE REF. 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

PART NO. 845-8020 J925680 J928831 J907586 J905779 J905781 J905440 J906696 854-12025 A77424 J903102 J906697 854-10075 A77429 J918612 J904230 J909670

DESCRIPTION REO'D. BOLT - heavy hex flange , 8 - 1.25 x 20 mm ............................. 2 COVER - tappet. .................................................. 1 GASKET - tappet cover, replaces J922078 gasket ........................ 1 BAFFLE - tappet cover ............................................. 1 TUBE - dipstick ................................................... 1 DIPSTICK - oil level gauge .......................................... 1 TUBE - oil fill ..................................................... 1 O-RING - 38 mm (1-1 /2 inch) ID ...................................... 1 BOLT - heavy hex flange , 12 - 1.75 x 25 mm , class 10.9 ................... 2 CAP - oil fill tube . ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 CONNECTION - water inlet .......................................... 1 O-RING - sealing, 50 mm ID . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 BOLT - heavy hex flange , 10 - 1.5 x 75 mm, class 10.9 .................... 3 PLUG - hex socket, 1/2 inch PT .. . .... . ... .. ... . .... . .... . .... . ... .. . 2 HOSE - 360 mm (14-3/16 inch) long, breather ........................... 1 CLAMP - spring, hose . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 CLIP - retaining ................................................... 1

ENGINE BLOCK HEATER 38 39 40

196803A1 NSS 196466A1 J910517

KIT - engine block heater, replaces A77634 kit. .......................... 1 ELEMENT - engine heater, 120 volt. . . ... .. ... . .... . .... . .... . ... .. . 1 CABLE - engine block heater, replaces J905113 cable .................. 1 O-RING - heater sealing . . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1

* NOTE:

For correct engine identification make sure that engine part number 1989181 C1 is stamped on the engine serial number tag .

Bur 8-9932

Issued April, 1997

2-39A

B897D247

580 Super L Construction King Loader Backhoe

2-39B

*CYLINDER BLOCK 4T-390 ENGINE REF.

PART NO.

* 1989181 C3 1989092C2R 1989092C2C 1989092C3

JR933236

AC77758 **J933236 1 2 3 4 5 6 6A 7 8 9 10 11 12 12A 13 14 15 16 16A 17 18

**J932012 J900967 J900068 J927948 REF A77782 A77505 J900956 41-1616 **J933220 J900958 J900955 172599 J926047 J920706 J900257 J902343 J900068 233426A1 637-62081 A77429 J930139

DESCRIPTION REO'D. ENGINE ASSEMBLY - complete, 4T -390, includes all parts except starter, alternator, fan, fan belt, air cleaner, muffler and exhaust pipe, for service order basic engine below ..................................... 1 ENGINE ASSEMBLY - remanufactured, North America only, component parts shown on this page do not apply to the remanufactured assembly ....... 1 RETURN NUMBER - use this part number to return basic engine core for credit when using a remanufactured assembly ........................ 1 ENGINE ASSEMBLY - basic, includes all parts except starter, alternator, fan, fan belt, air cleaner, muffler, exhaust manifold, flywheel and housing, oil fill and dipstick, fuel injection pump, injectors and lines, front pulley, belt tensioner, turbocharger and aftercooler ................... 1 BLOCK ASSEMBLY - short, remanufactured, North America only, component parts on this page do not apply to the remanufactured assembly . . ... .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 RETURN NUMBER - use this part number to return short block core for credit when using a remanufactured assembly .. ... . .... . .... . .... . ... .. . 1 BLOCK ASSEMBLY - short, new, includes stripped block, pistons, connecting rods and bearings, crankshaft and bearings ... . .... . .... . ... .. . 1 BLOCK ASSEMBLY - stripped, engine .............................. 1 CAP - main bearing .. . .... . .... . ... .. ... . .... . .... . .... . ... .. . 5 RING - dowel, 18 mm 00, main bearing cap to block ............... 10 BOLT - hex flange, main bearing cap, special . .... . .... . .... . ... .. 10 BUSHING - camshaft front, see page 2-35, item 2 ................... 1 PLUG - expansion, 58 mm 00 ... . ... .. ... . .... . .... . .... . ... .. . 1 PLUG - hex socket, 3/4 inch PT ................................. 1 PLUG - expansion, 18 mm 00 ... . ... .. ... . .... . .... . .... . ... .. . 3 PLUG - cup, 1 inch diameter, expansion .......................... 2 KIT - block hardware . . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 PLUG - expansion , 32 mm 00 ..................................... 2 PLUG - expansion , 10 mm 00 . . .... . ... .. ... . .... . .... . .... . ... .. . 1 PLUG - expansion , Welch , 60 mm 00 ............................... 1 O-RING - sealing, 57 mm 10 .. . .... . ... .. ... . .... . .... . .... . ... .. . 1 PLUG - expansion , 22 mm 00, not used in this application, item 19, J903744 turbocharger oil drain tube is installed in this port ... . .... . ... .. . 1 PIN - dowel , 16 mm long, locating .................................. 2 RING - dowel, 16 mm 00 .... . .... . ... .. ... . .... . .... . .... . ... .. .2 RING - dowel, 18 mm 00 ........................................ 2 PLUG - hex, 10 mm .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 O-RING - 8.1 10 x 1.6 mm wide, plug ............................. 1 PLUG - hex socket, 1/2 inch PT . .... . ... .. ... . .... . .... . .... . ... .. . 1 NOZZLE - piston cooling ........................................ .4

* NOTE: For correct engine identification make sure that engine part number 1989181 C3 is stamped on the engine serial number tag .

**NOTE: Order J933220 hardware kit and 250838A2 connector when ordering J933236 block assembly. 250838A2 connector is used for adapting the old oil pressure sender to the new cylinder block. See page 4-11 for 250838A2 connector.

Continued on next page

Bur 8-9932

Issued April, 1997

2-39C

B897D247

580 Super L Construction King Loader Backhoe

2-390

*CYLINDER BLOCK 4T-390 ENGINE REF. 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

PART NO. J903744 J928759 845-8020 J925680 J928831 J907586 J905779 J905781 J905440 J906696 854-12025 A77424 J903102 J906697 854-10075 A77429 J918612 J904230 J909670

DESCRIPTION REO'D. TUBE - turbocharger oil drain ........................................ 1 SEAL - cover bolt. ................................................. 4 BOLT - heavy hex flange , 8 - 1.25 x 20 mm ............................. 2 COVER - tappet. .................................................. 1 GASKET - tappet cover ............................................. 1 BAFFLE - tappet cover ............................................. 1 TUBE - dipstick ................................................... 1 DIPSTICK - oil level gauge .......................................... 1 TUBE - oil fill ..................................................... 1 O-RING - 38 mm (1-1 /2 inch) ID .. . .... . ... .. ... . .... . .... . .... . ... .. . 1 BOLT - heavy hex flange , 12 - 1.75 x 25 mm , class 10.9 ................... 2 CAP - oil fill tube . ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 CONNECTION - water inlet .......................................... 1 O-RING - sealing, 50 mm ID . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 BOLT - heavy hex flange , 10 - 1.5 x 75 mm, class 10.9 .................... 3 PLUG - hex socket, 1/2 inch PT .. . .... . ... .. ... . .... . .... . .... . ... .. . 2 HOSE - 360 mm (14-3/16 inch) long, breather ........................... 1 CLAMP - spring, hose . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 CLIP - retaining ................................................... 1

ENGINE BLOCK HEATER 38 39 40

196803A1 NSS 196466A1 J910517

KIT - engine block heater. ........................................... 1 ELEMENT - engine heater, 120 volt. . . ... .. ... . .... . .... . .... . ... .. . 1 CABLE - engine block heater ...................................... 1 O-RING - heater sealing . . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1

* NOTE:

For correct engine identification make sure that engine part number 1989181 C3 is stamped on the engine serial number tag .

Bur 8-9932

Issued April, 1997

2-40

88978 074

580 Super L Construction King Loader Backhoe

2-41

CRANKSHAFT 4T-390 ENGINE REF.

PART NO. JR908031

JC908031 1 2 3 4 5 6 7 8 9 10 11 12 12 12 12 12 13 13 13 13 13 13

J918323 J929027 J904483 NSS J926430 J914494 J905820 J903857 J921 043 845-6015 J928493 A77405 A77472 A77474 A77476 A77478 A77406 A77473 A77475 A77477 A77479 A77841

13

A77840

14 15 16 17 18 19 20 21 22 23 24 25 26 27

J904353 NSS NSS NSS J802820 NSS NSS NSS A77809 NSS NSS A7781 0 NSS NSS

Bur 8-9932

DESCRIPTION REO'D. CRANKSHAFT - engine, remanufactured, North America only, component parts shown on this page do not apply to the remanufactured assembly, for service order J918323 crankshaft assembly, item 1 .................................................. 1 RETURN NUMBER - use this part number to return crankshaft for credit when using a remanufactured assembly ................................ 1 CRANKSHAFT ASSEMBLY - engine, new .............................. 1 GEAR - crankshaft, replaces J919681 gear ........................... 1 PIN - dowel .................................................... 1 SEAL - oil, crankshaft front, order item 14 kit . .. ... . .... . .... . .... . ... .. . 1 SEAL - dust, crankshaft, service repair only ............................. 1 PULLEY - crankshaft vibration damper .. . ... .. ... . .... . .... . .... . ... .. . 1 FLANGE - adapter, pulley ........................................... 1 BOLT - hex flange, special , 12 - 1.25 x 36 mm .. ... . .... . .... . .... . ... .. .4 RETAINER - seal, rear cover. ........................................ 1 BOLT - heavy hex flange , 6 - 1.0 x 15 mm ... .. ... . .... . .... . .... . ... .. . 6 GASKET - rear cover retainer, replaces J914386 gasket ................... 1 BEARING - main , upper and lower set, standard ... . .... . .... . .... . ... .. .4 BEARING - main , upper and lower set, 0.25 mm undersize ................ .4 BEARING - main , upper and lower set, 0.50 mm undersize . .... . .... . ... .. .4 BEARING - main , upper and lower set, 0.75 mm undersize ................ .4 BEARING - main , upper and lower set, 1.00 mm undersize . .... . .... . ... .. .4 BEARING - main thrust, upper and lower set, standard .................... 1 BEARING - main thrust, upper and lower set, 0.25 mm undersize . .... . ... .. . 1 BEARING - main thrust, upper and lower set, 0.50 mm undersize ............ 1 BEARING - main thrust, upper and lower set, 0.75 mm undersize . .... . ... .. . 1 BEARING - main thrust, upper and lower set, 1.00 mm undersize ............ 1 BEARING - main thrust, upper and lower set, 0.50 mm undersize, 0.50 mm oversize thrust ................................................ 1 BEARING - main thrust, upper and lower set, 1.00 mm undersize, 1.00 mm oversize thrust ................................................ 1 KIT - oil seal, crankshaft front .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SEAL - oil, front ................................................ 1 TOOL - installation . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 TOOL - installation .............................................. 1 KIT - oil seal, crankshaft front, includes wear sleeve . . .... . .... . .... . ... .. . 1 SEAL - oil, front ................................................ 1 SLEEVE - wear, not shown ... . .... . ... .. ... . .... . .... . .... . ... .. . 1 TOOL - installation .............................................. 1 KIT - oil seal, crankshaft rear . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SEAL - oil, rear ................................................. 1 SLEEVE - installation ... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 KIT - oil seal, crankshaft rear, includes wear sleeve ....................... 1 SLEEVE - wear .. . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SEAL - oil, rear ................................................. 1

Issued April, 1997

2-42

B95010535

580 Super L Construction King Loader Backhoe

2-43

FLYWHEEL AND HOUSING 4T-390 ENGINE REF. 1 2 3 4

PART NO. J930886 854-12040 J925234 J912072

5 6 7

J912473 J910248 238-5212 J922595 NSS NSS NSS J913689 353-225 J904361 J901395

8 9 10 11 12 13 14

Bur 8-9932

DESCRIPTION REO'D. HOUSING - flywheel , replaces J928851 and J353826 housing .............. 1 BOLT - heavy hex flange , 12 - 1.75 x 40 mm, class 10.9 ................... 8 PLATE - cover, replaces J908095 plate ................................ 1 SCREW - self tapping, hex washer head, special, 8 - 1.25 x 15 mm, retaining plate, replaces J902735 bolt .................................. 2 O-RING - flywheel housing to block .................................... 1 PLUG - flywheel housing ............................................ 1 O-RING - 7/8 ID x 1/8 inch wide, sealing ................................ 1 PLATE ASSEMBLY - flex ........................................... 1 GEAR - ring, flywheel ... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 PLATE - flex ................................................... 1 NUT - sealing . ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 6 ADAPTER - crankshaft ............................................. 1 PLUG - slotted hex, 3/4 inch NF .. . .... . ... .. ... . .... . .... . .... . ... .. . 1 RING - clamping .................................................. 1 BOLT - hex, special , 12 - 1.25 x 32 mm . . ... .. ... . .... . .... . .... . ... .. . 8

Issued April, 1997

2-44

B9202155

580 Super L Construction King Loader Backhoe

2-45

PISTONS AND CONNECTING RODS 4T-390 ENGINE REF.

PART NO.

DESCRIPTION

REO'D.

PISTONS A77730 A77727 NSS NSS NSS NSS J901793 J901706

KIT - piston, standard . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. .4 KIT - ring , standard .............................................. 1 RING - compression, top .. . .... . ... .. ... . .... . .... . .... . ... .. . 1 RING - compression, middle .................................... 1 RING - oil, bottom ... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 PISTON - cylinder, standard (Stamped 7163) ......................... 1 PIN - piston . .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 RING - snap ................................................... 2

A77731 A77728 NSS NSS NSS NSS J901793 J901706

KIT - piston, 0.5 mm oversize ....................................... .4 KIT - ring , 0.5 mm oversize ... . .... . ... .. ... . .... . .... . .... . ... .. . 1 RING - compression, top ...................................... 1 RING - compression, middle . .... . ... .. ... . .... . .... . .... . ... .. . 1 RING - oil, bottom ............................................ 1 PISTON - cylinder, 0.5 mm oversize (Stamped 8815) .. . .... . .... . ... .. . 1 PIN - piston .................................................... 1 RING - snap .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2

3 4 5 6

A77732 A77729 NSS NSS NSS NSS J901793 J901706

KIT - piston, 1.0 mm oversize .... . .... . ... .. ... . .... . .... . .... . ... .. .4 KIT - ring , 1.0 mm oversize ....................................... 1 RING - compression, top .. . .... . ... .. ... . .... . .... . .... . ... .. . 1 RING - compression, middle .................................... 1 RING - oil, bottom ... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 PISTON - cylinder, 1.0 mm oversize (Stamped 8816) ................... 1 PIN - piston . .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 RING - snap ................................................... 2

7

J904166

LINER - piston , used only in engine block repair (When liner is installed, use A77730 standard piston kit) .. . .... . ... .. ... . .... . .... . .... . ... UAR

1 2

3 4 5 6

1 2

3 4 5 6

1 2

CONNECTING RODS JR925232

JC901569

8 9 10 11 11 11 11 11

J925232 NSS J901085 J900919 A77465 A77466 A77467 A77468 A77469

Bur 8-9932

ROD ASSEMBLY - connecting, remanufactured, North America only, component parts shown on this page do not apply to the remanufactured assembly .. . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 RETURN NUMBER - use this part number to return connecting rod for credit when using a remanufactured assembly .. ... . .... . .... . .... . ... .. . 1 ROD ASSEMBLY - connecting, new, includes both halves ................. .4 ROD - connecting . . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 BUSHING - connecting rod ....................................... 1 BOLT - hex, special .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 KIT - bearing , upper and lower set, standard ........................... .4 KIT - bearing , upper and lower set, 0.25 mm oversize .... . .... . .... . ... .. .4 KIT - bearing , upper and lower set, 0.50 mm oversize .................... .4 KIT - bearing , upper and lower set, 0.75 mm oversize .... . .... . .... . ... .. .4 KIT - bearing , upper and lower set, 1.00 mm oversize .................... .4

Issued April, 1997

2-46

~-@

?

BS96C039

r ~ ~

~

~

2-47

580 Super L Construction King Loader Backhoe

GASKET KIT 4T-390 ENGINE REF.

PART NO.

DESCRIPTION

REO'D.

VALVE GRIND 1 2

3 4 5 6 7 8 9 10 11 12 13 14 15 16

*A77858 J923331 J901097 J901356 J905443 J931605 J931350 J902363 J930906 J900808 J903380 J906659 J909356 J914856 J823921 J910824 J928406

KIT - gasket, valve grind, replaces A77792 valve grind gasket kit . .... . ... .. . 1 GASKET - thermostat housing ..................................... 1 SEAL - valve stem . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 8 GASKET - turbocharger to manifold ................................. 1 GASKET - exhaust manifold .. . .... . ... .. ... . .... . .... . .... . ... .. .4 GASKET - intake manifold ........................................ 1 GASKET - turbo oil drain tube . . .... . ... .. ... . .... . .... . .... . ... .. . 1 SEAL - oil fill cap ............................................... 1 SEAL - rocker arm cover . .... . .... . ... .. ... . .... . .... . .... . ... .. .4 SEAL - injector nozzle, 9 mm injector tip, not used in this application ...... .4 SEAL - connector . . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 4 SEAL - injector nozzle, 7 mm injector tip ............................ .4 O-RING - sealing, body to nut . . .... . ... .. ... . .... . .... . .... . ... .. .4 GASKET - air crossover connection ................................. 1 GAUGE - cylinder head , bolt length .. . ... .. ... . .... . .... . .... . ... .. . 1 O-RING - cover bolt ............................................ .4 ISOLATOR - noise . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. .4

* NOTE: When just the valve grind gasket kit is used, also order the required cylinder head gasket, item 6, page 2-31 .

Bur 8-9932

Issued April, 1997

2-48

BS96C038

2-49

580 Super L Construction King Loader Backhoe

GASKET KIT 4T-390 ENGINE REF.

PART NO.

DESCRIPTION

REO'D.

CYLINDER BLOCK 1 2

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

*A77860 J903475 J914385 J931351 J905595 J913994 J929751 238-5341 J928831 J928493 J906697 J942914 J929792 J902425 J906696 J931607 J912473 J931348 J928759

KIT - gasket, cylinder block, replaces A77671 cylinder block gasket kit . . ... .. . 1 SEAL - front access cover ........................................ 1 GASKET - front cover, to housing ... . ... .. ... . .... . .... . .... . ... .. . 1 GASKET - gear housing, timing .................................... 1 GASKET - timing pin housing .. . .... . ... .. ... . .... . .... . .... . ... .. . 1 O-RING - sealing, timing pin ...................................... 1 GASKET - access cover plate, accessory drive .. . .... . .... . .... . ... .. . 1 O-RING - 3-1 /210 x 3/16 inch wide, water pump to cylinder block ......... 1 GASKET - tappet cover . . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 GASKET - rear cover retainer, crankshaft ............................ 1 O-RING - sealing, 50 mm 10, water inlet connection ... . .... . .... . ... .. . 1 GASKET - oil cooler core ......................................... 1 GASKET - filter head, oil . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 WASHER - sealing, plug, oil pan ................................... 1 O-RING - 38 mm (1-1 /2 inch) 10, engine oil fill tube .... . .... . .... . ... .. . 1 GASKET - pump mounting, fuel transfer pump ........................ 1 O-RING - flywheel housing to block .. . ... .. ... . .... . .... . .... . ... .. . 1 GASKET - mounting, fuel transfer pump ............................. 1 SEAL - cover bolt. . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. .4

* NOTE: For complete engine overhaul, order 1 - cylinder block kit, 1 - valve grind kit on page 2-47, 1 - oil pan kit on page 2-29, 1 - front and rear crankshaft seal kit on page 2-41 and the required cylinder head gasket on page 2-31 .

Bur 8-9932

Issued April, 1997

2-50

3-1

580 Super L Construction King Loader Backhoe

ALPHABETICAL INDEX FUEL SYSTEM DESCRIPTION

PAGE

Cover - Loader Lift Frame Tubing ... .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ...... 3-3 Filter ..............................................................................................................................................3-9 Fuel Reservoir ... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ...... 3-3 Fuel Reservoir Lines .....................................................................................................................3-3 Guard - Mud ...... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ...... 3-3 Injection System ...........................................................................................................................3-9 Nozzle - Injection ........ ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. .... 3-13 Pump and Drive - Injection ......................................................................................................... 3-11 Sensor - Fuel Level .... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ...... 3-3 Throttle Control Linkage Foot Controls ... ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ...... 3-7 Hand Control ............................................................................................................................3-5

Bur 8-9932

Issued April, 1997

3-2

BT97B263

580 Super L Construction King Loader Backhoe

3-3

FUEL RESERVOIR, FUEL LEVEL SENSOR AND LEFT-HAND MUD GUARD REF. 1

PART NO. 133504A1

2 2A 3 3A 4 5 6 6A 7 8

*627-20040 *627-20030 185646A1 896-11020 185926A1 130049A1 218-5211 237-6010 141405A1 614-10020

9 10 11 12 13 14 15 16 17

829-1410 186881A1 188311A2 075465 214-1704 130046A1 130047A1 515-23127 614-10025

18 18A 19 20

895-11010 121856A1 114316A 1 114317A 1

21 22 23

130048A1 L18337 0145357 222-95

24 25 26 27

NSS 222-104 222-114 490-11010

28 29

083885 189602A1

29A

188009A1

DESCRIPTION REO'D. TANK - fuel reservoir, includes left-hand steps, mounts to left-hand side of chassis ........................................................ 1 BOLT - hex, full threads, 20 - 2.5 x 40 mm, class 10.9, if used ............... 2 BOLT - hex, full threads, 20 - 2.5 x 30 mm, class 10.9, if used ............... 2 WASHER - flat, hardened, special, 21 x 60 x 4 mm thick ................. 2-4 WASHER - flat, 22 x 37 x 4 mm, hardened ............................ 2-4 SPACER - bushing, left-hand side of tank ............................... 2 CAP - fuel tank, non-vented .......................................... 1 PLUG - hex socket, 7/8-14 inch O-ring boss, drain ........................ 1 O-RING - 3/4 10 x 3/32 inch wide .... . ... .. ... . .... . .... . .... . ... .. . 1 GUARD - mud .................................................... 1 BOLT - hex, full threads, 10- 1.5 x 20 mm, replaces 614-1002525 mm long bolt used on some models ....................................... 2 NUT - hex, 10 mm - 1.5, class 10.9 . .... . ... .. ... . .... . .... . .... . ... .. . 2 SENSOR - fuel level ............................................... 1 GASKET - fuel sensor, replaces 188311 A 1 gasket. . . .... . .... . .... . ... .. . 1 SCREW - self-tapping, hex washer head, special , No. 10 NF x 5/8 inch ...... .4 CLAMP - adj, 1/4 - 5/8 inch dia ... . .... . ... .. ... . .... . .... . .... . ... .. . 5 HOSE - 1500 mm (59 inch) long , vent .................................. 1 VENT - fuel, 1/4 inch PTF short. .. . .... . ... .. ... . .... . .... . .... . ... .. . 1 CLAMP - P-type, 1/2 inch 10 ......................................... 1 BOLT - hex, full threads, 10 - 1.5 x 25 mm, no longer used, order 121856A1 bolt, Ref 18A ............................................. 1 WASHER - flat, 11 x 20 x 2 mm, used with Ref 17 bolt. ... . .... . .... . ... .. . 1 BOLT - hex washer, special, 10 - 1.5 x 30 mm ........................... 1 HOSE - 1585 mm (62-13/32 inch) long , fuel supply . . .... . .... . .... . ... .. . 1 HOSE - 1585 mm (62-13/32 inch) long , cut from 427683C2 bulk hose, fuel return, attaches to injector return line on engine . . .... . .... . .... . ... .. . 1 SLEEVE - 203 mm (8 inch) long, fuel line hose guard ..................... 1 STRAP - tie, 15 inch, nylon, retaining ... . ... .. ... . .... . .... . .... . ... UAR FILTER - fuel, in-line ............................................... 1 ELBOW - 45 degree, compression, 3/8 tube 00 x 1/4 inch PT, to engine fuel pump ........................................................ 1 BODY - elbow . ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SLEEVE - 3/8 inch tube 00 ....................................... 1 NUT - hex, 3/8 tube 00 x 5/8-24 inch . ... .. ... . .... . .... . .... . ... .. . 1 SCREW - machine, pan Phillips, No. 10 NF x 5/8 inch, fuel sensor ground ... . ... .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 WASHER - flat, copper, special ....................................... 2 COVER - left-hand loader lift frame tubing, mounted above fuel reservoir, models without clam bucket. ................................. 1 COVER - left-hand loader lift frame tubing, mounted above fuel reservoir, models with clam bucket, not shown ........................... 1

427683C1

HOSE - bulk, 6 (1 /4) X 13 (1 /2) x 15240 mm (600 inch) long, sold by the foot. . .... . ... .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1

A165860

TRIM - edge, bulk, 696 mm (27-3/8 inch) long .. ... . .... . .... . .... . ... .. . 1

* NOTE: See page 9-65 for studs used on some chassis.

Continued on next page Bur 8-9932

Issued April, 1997

3-3A

BT97B263

580 Super L Construction King Loader Backhoe

3-3B

FUEL RESERVOIR, FUEL LEVEL SENSOR AND LEFT-HAND MUD GUARD REF. 30 31 32 33

PART NO. *191046A1 614-8016 895-15008 614-10020

34 35 36

895-11010 829-1410 814-10045

37 38 39

040442 814-10040 829-1420

F42827

DESCRIPTION REO'D. TRIM - edge, 650 mm (25-19/32 inch) long, cut from A 165860 bulk trim ....... 1 BOLT - hex, full threads, 8 - 1.25 x 16 mm .............................. 1 WASHER - flat, 9 x 20 x 1.6 mm ...................................... 1 BOLT - hex, full threads, 10 - 1.5 x 20 mm, 189602A 1 cover, no longer used, order 814-10040 bolt, Ref 38 .................................... 1 WASHER - flat, 11 x 20 x 2 mm .................................... 1-2 NUT - hex, 10 mm - 1.5, class 10.9, 189602A 1 cover ...................... 1 BOLT - hex, 10 - 1.5 x 45 mm , 188009A 1 cover, no longer used, order 814-10040 bolt, Ref 38 ............................................. 1 TRIM - edge, 305 mm (12 inch) long, cut from F42827 bulk trim . . .... . ... .. . 1 BOLT - hex, 10 - 1.5 x 40 mm , not shown ............................... 1 NUT - hex, 20 mm - 2.5, class 10, used on models with studs on chassis, see page 9-65, if used ...................................... .4 TRIM - edge, bulk, 2946 mm (116 inch) long ......................... UAR

*NOTE: Apply 3 inch (75 mm) of trim to front lower edge and 22-7/16 inch (570 mm) of trim to outside lower edge of cover.

Bur 8-9932

Issued April, 1997

580 Super L Construction King Loader Backhoe

3-5

THROTTLE CONTROL LINKAGE HAND CONTROL REF. 1 2

3 4 6 7 8 9 10 11 12 13 14 15 16

PART NO. 121332A1 A177435 814-12045 896-11012 0148962 496-81018 832-10412 495-31022 432-48 121335A1 L18337 225-14210 213-123 427-3058 432-48

Bur 8-9932

DESCRIPTION REO'D. LEVER - hand throttle .............................................. 1 KNOB - lever, lever ................................................ 1 BOLT - hex, 12 - 1.75 x 45 mm ....................................... 1 WASHER - flat, 13.5 x 24 x 3 mm, hardened ............................ 1 WASHER - Belleville .............................................. .4 WASHER - flat, 33/64 x 2 x 1/8 inch, hardened ........................... 1 NUT - hex, self-locking, 12 mm - 1.75 .................................. 1 WASHER - flat, 7/32 x 1/2 x 3/64 inch .................................. 1 PIN - cotter, 1/16 x 1/2 inch .......................................... 1 CABLE - control, hand throttle .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 STRAP - tie, 15 inch, nylon, retaining .................................. 1 NUT - hex, No. 10 NF . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 CLEVIS - adjustable, No. 10 NF ...................................... 1 PIN - clevis, 3/16 x 9/16 inch, hardened . . ... .. ... . .... . .... . .... . ... .. . 1 PIN - cotter, 1/16 x 1/2 inch .......................................... 1

Issued April, 1997

3-6

B9412121T

580 Super L Construction King Loader Backhoe

3-7

THROTTLE CONTROL LINKAGE FOOT CONTROLS REF. 1

2 3 3A

4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

22

PART NO. 115393A1 132931A1 132802A1 192909A1 050559 432-48 495-81160 0124857 814-8050 892-11008 895-11008 123558A1 123392A1 132801A2 213-125 0149287 432-612 425-155 132806A1 425-154 A10329 492-11025 189109A1

Bur 8-9932

DESCRIPTION REO'D. PEDAL - accelerator ............................................... 1 BOOT - 1/2 inch rod , accelerator pedal rod .............................. 1 ROD - accelerator pedal shaft, if used .................................. 1 ROD - accelerator pedal shaft, if used .................................. 1 PIN - clevis, 1/4 inch ............................................... 1 PIN - cotter, 1/16 x 1/2 inch .......................................... 1 WASHER - flat, 33/64 x 1-1 /8 x 7/64 inch ............................... 1 BLOCK - cross shaft .............................................. .4 BOLT - hex, 8 - 1.25 x 50 mm ....................................... .4 WASHER - lock, 8 mm .... . .... . .... . ... .. ... . .... . .... . .... . ... .. .4 WASHER - flat, 9 x 17 x 1.6 mm ..................................... .4 SPRING - throttle return ... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SPACER - spring retaining .......................................... 1 BRACKET - pivot, replaces 132801 A 1 bracket. . ... . .... . .... . .... . ... .. . 1 CLEVIS - adjustable, 5/16 inch NF .................................... 1 PIN - clevis, special, 5/16 x 15/16 inch, hardened ... . .... . .... . .... . ... .. . 1 PIN - cotter, 3/32 x 3/4 inch .......................................... 1 NUT - hex, jam, 5/16 inch NF .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 ROD - throttle, to injection pump ...................................... 1 NUT - hex, jam, 1/4 inch NF . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 JOINT - ball, 1/4 inch NF, at injection pump ............................. 1 WASHER - lock, 1/4 inch ... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 RETAINER - boot spring ............................................ 1

Issued April, 1997

3-8

BS97E091

580 Super L Construction King Loader Backhoe

3-9

FUEL INJECTION SYSTEM AND FUEL FILTER 4T-390 ENGINE REF. 1 2 3

PART NO. J928143 221-841 J931348

4 5 6 7 8 9 10

845-8020 J905649 J903035 J918191 J918640 222-103 222-4 J905860 NSS NSS J909695 222-121 J905699 J905692 J905465 J905307 J903380 REF REF J903480 J903481 J903482 J903483 J919294 J930689 J917746 J904711 J920854 J919292 J930688 J917746 J904711 J920854 J918109 845-8016 J928759 J925955 J931062

11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 26A 27 28 29 30 30A 31 32 33 34 35 36 37 38

Bur 8-9932

DESCRIPTION REO'D. PUMP - lift, fuel, replaces J904374 pump ............................... 1 PLUG - hex socket, 1/4 inch PT, fuel inlet ............................... 1 GASKET - mounting, fuel transfer pump, replaces J914304 and J923054 gasket ................................................... 1 BOLT - heavy hex flange , 8 - 1.25 x 20 mm ............................. 2 TUBE ASSEMBLY - fuel supply, lift pump to filter ......................... 1 BOLT - banjo hex, 12 - 1.5 x 24 mm ................................... 1 WASHER - sealing, special, 12 x 18 x 1 mm ............................. 6 TUBE ASSEMBLY - fuel supply, two-piece .............................. 1 SLEEVE - 5/16 inch tube 00 .. . .... . ... .. ... . .... . .... . .... . ... .. . 2 ADAPTER - compression, 5/16 inch tube 00 ......................... 1 BOLT ASSEMBLY - banjo hex, special .. . ... .. ... . .... . .... . .... . ... .. . 1 BOLT - connector, banjo hex special ................................ 1 SCREW - hex, special, vent ... . .... . ... .. ... . .... . .... . .... . ... .. . 1 TUBE - manifold, fuel drain .......................................... 1 TEE - 3/16 inch tube 00 (remove and discard hex nuts before assembly) ... .. . 1 TUBE - fuel return, tee to pump ....................................... 1 TUBE - fuel return, tee to fuel tank . .... . ... .. ... . .... . .... . .... . ... .. . 1 BOLT - banjo, overflow ............................................. 1 BOLT - banjo drain, special . . .... . .... . ... .. ... . .... . .... . .... . ... .. .4 SEAL - connector. ................................................. 4 INJECTOR ASSEMBLY - fuel, parts list page 3-13 .. . .... . .... . .... . ... .. .4 SEAL - injector, see page 3-13 ...................................... .4 TUBE - fuel injector, No. 1 cylinder . .... . ... .. ... . .... . .... . .... . ... .. . 1 TUBE - fuel injector, No. 2 cylinder .................................... 1 TUBE - fuel injector, No. 3 cylinder . .... . ... .. ... . .... . .... . .... . ... .. . 1 TUBE - fuel injector, No. 4 cylinder .................................... 1 BRACKET - fuel tube, no longer used, order item 26A .... . .... . .... . ... .. . 1 BRACKET - fuel tube, replaces J919294 bracket ......................... 1 CLAMP - fuel tube ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 BRACKET - fuel tube, clamp ......................................... 1 BOLT - hex, captive washer, special , 5 - 0.8 x 20 mm .... . .... . .... . ... .. . 1 BRACKET - fuel tube, no longer used, order item 30A ..................... 1 BRACKET - fuel tube, replaces J919292 bracket ... . .... . .... . .... . ... .. . 1 CLAMP - fuel tube ................................................. 2 BRACKET - fuel tube, clamp . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 BOLT - hex, captive washer, special , 5 - 0.8 x 20 mm ..................... 1 BOLT - hex flange, special , 8 - 1.25 x 25 mm . .. ... . .... . .... . .... . ... .. . 2 BOLT - heavy hex flange , 8 - 1.25 x 16 mm ............................. 2 SEAL - cover bolt, replaces J900267 seal. ... .. ... . .... . .... . .... . ... .. . 2 ADAPTER - fuel filter ............................................... 1 FILTER - fuel, replaces J843760 filter ... . ... .. ... . .... . .... . .... . ... .. . 1

Issued April, 1997

3-10

89201778

580 Super L Construction King Loader Backhoe

3-11

FUEL INJECTION PUMP AND DRIVE 4T-390 ENGINE REF.

PART NO. JR919846

JC917500 1 2 3 4 5 6 7 8

J919846 J903570 J903572 3053133R1 J904786 J904784 J904785 A77753

9 10 11 12 13 14

J903577 J905465 NSS J904782 J904783 836-4065

15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

J920393 892-11014 J903738 J903382 A187990 J907481 J907480 J905696 J910794 3059066R1 J910796 J910795 J902501 J900589 J931607 J931387 J905313 845-8020

Bur 8-9932

REQ'D. DESCRIPTION PUMP ASSEMBLY - fuel injection, remanufactured, North America only, component parts shown on this page do not apply to the remanufactured assembly, for service order J919846 pump assembly, item 1 ........................................................... 1 RETURN NUMBER - use this part number to return pump core for credit when using a remanufactured assembly ................................ 1 PUMP ASSEMBLY - fuel injection ..................................... 1 GASKET - delivery valve ........................................ .4 SCREW - vent ................................................. 1 RING - gasket, vent screw .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 PLATE - timing lock ............................................. 1 SCREW - timing lock ... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 O-RING - timing lock screw ....................................... 1 SOLENOID ASSEMBLY - shut down, component parts not serviced separately ..................................................... 1 SEAL - solenoid .. . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 BOLT - banjo, overflow ........................................... 1 WASHER - overflow screw .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SCREW - low idle stop ........................................... 1 NUT - low idle screw ... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 KEY - Woodruff, 4 x 6.5 mm, pump gear retainer, replaces 126-112 key ... . ... .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SEAL - shaft ................................................... 1 WASHER - lock, 14 mm . . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 NUT - hex, special, 14 mm - 2.0 .................................... 1 ADAPTER - tube . . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 TERMINAL - male, D+ adapter .................................... 1 WASHER - lock, special, solenoid wire ... .. ... . .... . .... . .... . ... .. . 1 NUT - special , solenoid wire ....................................... 1 BRACKET - pump support .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 FITTING - bypass delivery valve .................................. .4 WASHER - special, used as shim ... . ... .. ... . .... . .... . .... . ... .. .4 SPRING - delivery valve ......................................... .4 VALVE - bypass delivery . .... . .... . ... .. ... . .... . .... . .... . ... .. .4 STUD - pump mounting, 8 - 1.25 x 48 mm .............................. 3 NUT - hex flange , special, 8 mm .. . .... . ... .. ... . .... . .... . .... . ... .. . 3 GASKET - pump mounting, replaces J914389 gasket ..................... 1 GEAR - pump drive, replaces J920594 gear .. .. ... . .... . .... . .... . ... .. . 1 BRACE - fuel pump ................................................ 1 BOLT - heavy hex flange , 8 - 1.25 x 20 mm .. .. ... . .... . .... . .... . ... .. . 3

Issued April, 1997

3·12

89208928

580 Super L Construction King Loader Backhoe

3-13

FUEL INJECTION NOZZLE 4T-390 ENGINE REF. 1 2 3 4 5 6 7 8 9

10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10

PART NO. J919343 J909356 *J906659 NSS NSS NSS NSS NSS NSS A48186 1806233C1 1806234C1 1806235C1 1806236C1 1806237C1 1806238C1 1806239C1 1806240C1 1806241C1 1806242C1 1806243C1 1806244C1 1806245C1 1806246C1 1806247C1 1806248C1 1806249C1 1806250C1 1806251C1 1806252C1 1806253C1 1806254C1 1806255C1 1806256C1 1806257C1 1806258C1 1806259C1 1806260C1 1806261C1 1806262C1

DESCRIPTION REO'D. NOZZLE ASSEMBLY - fuel injection, 7 mm diameter tip .................. .4 O-RING - sealing, body to nut ..................................... 1 SEAL - injector nozzle, 7 mm injector tip ............................. 1 BODY - injector ................................................ 1 SPRING - nozzle pressure ........................................ 1 SEAT - nozzle pressure spring ..................................... 1 STOP - nozzle valve ............................................. 1 TIP - nozzle injector ............................................. 1 NUT - cap, nozzle tip ............................................ 1 KIT - shim , nozzle opening pressure, starter kit, use one shim of the thickness required, no longer available, order components separately ......... 1 SHIM - nozzle, 1.00 mm . . .... . .... . ... .. ... . .... . .... . .... . ... UAR SHIM - nozzle, 1.04 mm ....................................... UAR SHIM - nozzle, 1.08 mm . . .... . .... . ... .. ... . .... . .... . .... . ... UAR SHIM - nozzle, 1.10 mm ....................................... UAR SHIM - nozzle, 1.14 mm . . .... . .... . ... .. ... . .... . .... . .... . ... UAR SHIM - nozzle, 1.18 mm ....................................... UAR SHIM - nozzle, 1.20 mm . . .... . .... . ... .. ... . .... . .... . .... . ... UAR SHIM - nozzle, 1.24 mm ....................................... UAR SHIM - nozzle, 1.28 mm . . .... . .... . ... .. ... . .... . .... . .... . ... UAR SHIM - nozzle, 1.30 mm ....................................... UAR SHIM - nozzle, 1.34 mm . . .... . .... . ... .. ... . .... . .... . .... . ... UAR SHIM - nozzle, 1.38 mm ....................................... UAR SHIM - nozzle, 1.40 mm . . .... . .... . ... .. ... . .... . .... . .... . ... UAR SHIM - nozzle, 1.44 mm ....................................... UAR SHIM - nozzle, 1.48 mm . . .... . .... . ... .. ... . .... . .... . .... . ... UAR SHIM - nozzle, 1.50 mm ....................................... UAR SHIM - nozzle, 1.54 mm . . .... . .... . ... .. ... . .... . .... . .... . ... UAR SHIM - nozzle, 1.58 mm ....................................... UAR SHIM - nozzle, 1.60 mm . . .... . .... . ... .. ... . .... . .... . .... . ... UAR SHIM - nozzle, 1.64 mm ....................................... UAR SHIM - nozzle, 1.68 mm . . .... . .... . ... .. ... . .... . .... . .... . ... UAR SHIM - nozzle, 1.70 mm ....................................... UAR SHIM - nozzle, 1.74 mm . . .... . .... . ... .. ... . .... . .... . .... . ... UAR SHIM - nozzle, 1.78 mm ....................................... UAR SHIM - nozzle, 1.80 mm . . .... . .... . ... .. ... . .... . .... . .... . ... UAR SHIM - nozzle, 1.84 mm ....................................... UAR SHIM - nozzle, 1.88 mm . . .... . .... . ... .. ... . .... . .... . .... . ... UAR SHIM - nozzle, 1.90 mm ....................................... UAR SHIM - nozzle, 1.94 mm . . .... . .... . ... .. ... . .... . .... . .... . ... UAR SHIM - nozzle, 1.98 mm ....................................... UAR

* NOTE: Whenever a nozzle is removed from the cylinder head, J906659 seal must be replaced before nozzle is installed in cylinder head.

Bur 8-9932

Issued April, 1997

3-14

4-1

580 Super L Construction King Loader Backhoe

ALPHABETICAL INDEX ELECTRICAL DESCRIPTION

PAGE

Alarm - Backup .. .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. .... 4-41 Alternator ......................................................................................................................................4-7 Alternator Mounting .... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ...... 4-9 Antenna - Radio ..........................................................................................................................4-45 Batteries and Cables Models with Cold Start ...........................................................................................................4-15 Models without Cold Start .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. .... 4-13 Beacon - Rotating .......................................................................................................................4-43 Cluster - Instrument .... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. .... 4-27 Consoles - Instrument ....................................................................................................... 4-23,4-25 Electrical Circuits Engine ....................................................................................................................................4-11 Front Console .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. .... 4-17 Side Console ................................................................................................................. 4-19,4-21 Tractor Lamp - Cab ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. .... 4-31 Tractor Lamp - Canopy ..........................................................................................................4-29 Harness - Electrical Adapter - Cab .........................................................................................................................4-19 Adapter - Engine .... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. .... 4-19 Cab .........................................................................................................................................4-31 Canopy ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. .... 4-29 Clutch Cutout Transmission Gear Shift. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. .... 4-11 Loader Control Lever .........................................................................................................4-21 Engine .... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. .... 4-11 Front Console .........................................................................................................................4-17 Horn ..... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. .... 4-41 Radio ......................................................................................................................................4-45 Side Console ... ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... .... 4-19,4-21 Horn ............................................................................................................................................4-41 Instrument Cluster ...... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. .... 4-27 Instrument Panel and Covers - Front ........................................................................................ .4-23 Instrument Panel and Covers - Side ........ ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ... .4-25 Lamps - Cab ...................................................................................................................... 4-35,4-39 Lamps - Canopy .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... .... 4-33,4-37 Radio ..........................................................................................................................................4-45 Starter ...... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... . 4-3,4-5 Starter Mounting ...........................................................................................................................4-9 Tape Player ........ .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. .... 4-45

Bur 8-9932

Issued April, 1997

4-2

B9408147S

580 Super L Construction King Loader Backhoe

4-3

STARTER REF. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

PART NO. 1987559C1 A46948 104588A1 NSS NSS NSS NSS NSS 1546500C1 A47243 A47128 892-11006 495-81252 A47127 104587A1 211-1311 A47232 A47233 A47234 A47235 A47236 A47240 NSS NSS NSS NSS NSS NSS A47241

DESCRIPTION REO'D. STARTER ASSEMBLY - engine, new .................................. 1 HOUSING - drive end ............................................ 1 SWITCH ASSEMBLY - magnetic, includes items 4-8 ................... 1 SOLENOID - switch .......................................... 1 GASKET - solenoid cover ...................................... 1 COVER - solenoid ............................................ 1 SCREW - cover to switch ...................................... 3 WASHER - cover screw ....................................... 3 O-RING - switch to housing ....................................... 1 BOLT ASSEMBLY - through ...................................... 2 BOLT - tie, starter, through ..................................... 1 WASHER - lock, 6 mm ........................................ 1 WASHER - flat, 1/4 x 9/ 16 x 1/16 inch ............................ 1 O-RING - bolt seal ........................................... 1 CLUTCH - drive ................................................ 1 BALL - chrome alloy steel, 11 /32 inch, grade 200 ...................... 1 SPRING - compression, 2-13/16 inch free length, clutch drive ............ 1 PINION - idler .................................................. 1 WASHER - thrust, idler pinion ..................................... 1 ROLLER - pinion bearing, idler .................................... 5 RETAINER - roller bearing ........................................ 1 HOUSING ASSEMBLY - with coil and brushes ........................ 1 HOUSING - starter ........................................... 1 COIL - field ................................................. 1 BRUSHES - starter ........................................... 2 SHOE - pole ................................................ 4 SCREW - pole shoes ........................................ .4 BOOT - magnetic switch terminal ................................ 1 PLATE - lock .................................................. 1 Continued on next page

Bur 8-9932

Issued April, 1997

4-4

B9408147S

580 Super L Construction King Loader Backhoe

4-5

STARTER REF. 28 29 30 31 32 33 34 35

PART NO. REF A47242 452698C1 A47247 A47239 A47249 A47237 A47238 A47244

36 37 38 39 40 42 43 44 45

A47230 A47129 195-2015 A47130 A46950 892-11005 892-11010 825-1410 A10454 104589A1

Bur 8-9932

DESCRIPTION REO'D. STARTER ASSEMBLY - engine (continued from previous page) ............. 1 ARMATURE ASSEMBLY - starter .................................. 1 BEARING - ball, commutator end ................................ 1 BEARING - drive end ......................................... 1 HOLDER ASSEMBLY - brush (Includes 2 brushes) .................... 1 SPRING - brush tension ...................................... .4 FRAME - commutator end ........................................ 1 COVER - end frame ............................................. 1 SCREW ASSEMBLY - with washer, brush retaining , brush holder to cover. ........................................................2 BOLT ASSEMBLY - commutator end cover to drive end housing .......... 3 BOLT ASSEMBLY - with washer ................................ 1 WASHER - flat, 1/4 x 1-3/4 x 1/ 16 inch ............................ 1 O-RING - bolt seal ........................................... 1 SCREW - terminal , special, 5 x 8 mm ............................... 1 WASHER - lock, 5 mm ........................................... 1 WASHER - lock, 10 mm .......................................... 1 NUT - hex, 10 mm - 1.5, field coil terminal ............................ 2 WASHER - spring , field co il terminal ................................ 1 BUSHING - insulation ............................................ 1

Issued April , 1997

4-6

/1

/

I I

1:\VI

1

J ,/"

J ,/"

/ / /

/

( /

\

/ \

/ ,/"

\

\

l..-- / / / / /

( \

89010298

580 Super L Construction King Loader Backhoe

4-7

ALTERNATOR REF. 1 2 4 5 6 7 9 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

PART NO. A187873 A187903 A187906 1964968C1 1530431C1 3079134R1 1964969C1 A187904 A187917 A187899 A187504 1964966C1 A186186 1964964C1 A187901 A186183 3078897R1 NSS NSS NSS NSS NSS A186182 A186193 221425R1 J908560 J908563

Bur 8-9932

DESCRIPTION REO'D. ALTERNATOR ASSEMBLY - engine, 65 ampere, electrical ................. 1 HOUSING - collector ring end ..................................... 1 REGULATOR - voltage .......................................... 1 BRUSH - alternator ............................................. 1 BOLT - with washer, rectifier bridge retaining ......................... 2 CAPACITOR - alternator ......................................... 1 SCREW - special , Fillister, capacitor retaining ......................... 1 SET - hardware, terminal ......................................... 1 RECTIFIER - alternator .......................................... 1 SHIELD - alternator ............................................. 1 BOLT - hex flange, special, voltage regulator retaining .................. 2 STATOR - alternator ............................................ 1 BEARING - ball , rotor, collector ring end ............................. 1 ROTOR - alternator ............................................. 1 PLATE - bearing retaining ........................................ 1 BEARING - ball , rotor, drive end ................................... 1 KIT - rotor retaining ............................................. 1 RING - spacer ............................................... 1 WASHER - rotor shaft ......................................... 1 NUT - rotor shaft ............................................. 1 KEY - pulley retainer, not used in A 187873 alternator ................ 1 SCREW - bearing retaining plate ............................... .4 HOUSING - drive end ............................................ 1 BOLT - slotted, special , cover retaining ............................. .4 FAN - alternator, not included with alternator assembly, order separately ...... 1 PULLEY - drive, not included with alternator assembly, order separately ....... 1 RETAINER - pulley, not included with alternator assembly, order separately ....................................................... 1

Issued April , 1997

4-8

/' /'

B94081458

580 Super L Construction King Loader Backhoe

4-9

STARTER AND ALTERNATOR MOUNTING REF. 1 2

3 4 5 6 7 8

PART NO. 1987559C1 814-10040 J921603 A187873 814-10100 J902469 J903089 614-8020

Bur 8-9932

DESCRIPTION REO'D. STARTER ASSEMBLY - engine, new, parts list pages 4-3 and 4-5 ........... 1 BOLT - hex, 10- 1.5 x 40 mm ........................................ 2 BELT - fan, V-ribbed , alternator and fan ................................ 1 ALTERNATOR ASSEMBLY - engine, 65 ampere, parts list page 4-7 ......... 1 BOLT - hex, 10 - 1.5 x 100 mm ....................................... 1 SPACER - alternator mounting ....................................... 1 BRACE - alternator mounting ........................................ 1 BOLT - hex, full threads, 8 - 1.25 x 20 mm .............................. 2

Issued April, 1997

4-10

BACKUP ALARM

®

RH PARKING BRAKE SWITCH

BS97E141

580 Super L Construction King Loader Backhoe

4-11

ENGINE WIRING HARNESS AND CONNECTIONS REF. 1

PART NO. 188811A 1

1A

188812A1

2 3 4 5

A166057 193-1000 1345488C2 515-23127

6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

D143830 493-21033 829-1408 493-21020 824-1405 D147383 D137363 515-23127 D147383 515-23127 844-10020 A166057 193-1000 D39696 829-2410 L71879 49773

22A 23

192196A1 184188A1

24 25 26

49773 844-10025 515-23127

27

844-10020

28 29 30

L18337 1983233C1 A162297 250838A2

30A

637-72081 277016A1

30B 31

637-62081 123809A2

32

123097A1

33

D147383

Bur 8-9932

DESCRIPTION REO'D. HARNESS - engine, main, models without air conditioning , replaces 178990A2 harness ................................................. 1 HARNESS - engine, main, models with air conditioning , replaces 178991 A2 harness, not shown , used in production, for service order 188811A1 engine harness above and 186607A1 air conditioning adapter harness on page 4-19 ........................................ 1 SENDER - engine water coolant temperature ............................ 1 NUT - hex, with external tooth lock washer, No. 10 NF ..................... 1 SWITCH - coolant temperature ....................................... 1 CLAMP - P-type, 1/2 inch ID, uses existing engine hardware, replaces 515-23795/16 inch ID clamp ......................................... 2 WIRE - 675 mm long, alternator to starter ............................... 1 WASHER - internal tooth lock, 5/16 inch ................................ 2 NUT - hex, 8 mm - 1.25, class 10 ..................................... 1 WASHER - internal tooth lock, 3/16 inch ................................ 1 NUT - hex, 5 mm - 0.8 .............................................. 1 CLAMP - J-type, uses existing engine hardware .......................... 1 SWITCH - return-to-dig, see page 9-11 for switch mounting ................. 1 CLAMP - P-type, 1/2 inch ID ......................................... 1 CLAMP - J-type ................................................... 1 CLAMP - P-type, 1/2 inch ID ......................................... 1 BOLT - heavy hex flange , 10 - 1.5 x 20 mm ............................. 2 SENDER - transmission temperature .................................. 1 NUT - hex, with external tooth lock washer, No. 10 NF ..................... 1 CLAMP - P-type, double ............................................ 1 NUT - hex, flange, 10 mm - 1.5, class 10 ............................... 1 DIODE - harness, isolation .......................................... 2 CLAMP - P-type, uses existing loader valve mounting bolt, no longer used at this location, order 192196A 1 spring lock clamp, Ref 22A ............ 1 CLAMP - P-type, spring lock, if used ................................... 1 WIRE - power, starter to fuseblock, see page 4-21 item 8 for nut at relay block ........................................................... 1 CLAMP - P-type, 1-1 /4 inch ID ....................................... 1 BOLT - heavy hex flange , 10 - 1.5 x 25 mm ............................. 1 CLAMP - P-type, 1/2 inch ID, see page 7-13, Ref 29 for brake cable bracket .......................................................... 1 BOLT - heavy hex flange , 10 - 1.5 x 20 mm, if used, may be replaced by 60 mm long bolt if brake cable support bracket is mounted with Ref 26 P-clamp, see page 7-13, Ref 29 for brake cable support bracket ............. 1 STRAP - tie, 15 inch, nylon, retaining ................................. 27 SWITCH - restriction, air cleaner ...................................... 1 SENDER - oil pressure, 1/8-27 NPTF, used with 1989181C1 engine .......... 1 CONNECTOR - 1/8-27 NPTF x 10 mm - 1.0 O-ring boss, used with A 162297 sender when replacing 1989181 C1 engine with 1989181 C3 engine, not shown ................................................. 1 O-RING - 8.1 ID x 1.6 mm wide, connector, not shown ..................... 1 SENDER - oil pressure, 10 mm - 1 O-ring thread, not shown , used with 1989181 C3 engine (part number is stamped on sender) ................... 1 O-RING - 8.1 ID x 1.6 mm wide, 277016A 1 sender, not shown ............ 1 HARNESS - clutch cutout, transmission gear shift lever, replaces 123809A 1 harness ................................................. 1 SWITCH - push-button, clutch cutout, gear shift lever, see page 6-23 for lever and knob .................................................... 1 CLAMP - J-type, uses existing loader valve mounting hardware ............. 1 Issued April, 1997

4-12

68976264

580 Super L Construction King Loader Backhoe

4-13

BATTERY AND BATTERY CABLES MODELS WITHOUT COLD START REF. 1 2 3

PART NO. BMF31 E D83485 844-10020

4 5 6 7 8 9 10 11 12 13 14 15 16

144171A1 383619R1 814-10245 D125079 D55561 495-11041 D127018 844-10025 493-11039 895-15008 829-1408 814-8035 257279A1

DESCRIPTION REO'D. BATTERY - dry, 12 volt, models without cold start ........................ 1 STRAP - battery, negative ground ..................................... 1 BOLT - heavy hex flange , 10 - 1.5 x 20 mm, negative battery cable ground bolt to chassis .............................................. 1 CABLE - positive, 1500 mm long ...................................... 1 BOOT - positive battery cable ..................................... 1 BOLT - hex, 10- 1.5 x 245 mm ....................................... 2 BRACKET - battery hold-down ....................................... 2 RETAINER - battery ............................................... 1 WASHER - flat, 13/32 x 13/16 x 1/16 inch . ... .. ... . .... . .... . .... . ... .. . 2 STRAP - ground .................................................. 2 BOLT - heavy hex flange , 10 - 1.5 x 25 mm .. .. ... . .... . .... . .... . ... .. . 1 WASHER - internal-external tooth lock, 3/8 inch .......................... 2 WASHER - flat, 9 x 20 x 1.6 mm .. . .... . ... .. ... . .... . .... . .... . ... .. . 1 NUT - hex, 8 mm - 1.25, class 10 ..................................... 1 BOLT - hex, 8 - 1.25 x 35 mm .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 GROMMET - battery cable, mounts in chassis side channel ................ 2

NOTE: See page 9-67 for battery box.

Bur 8-9932

Issued April, 1997

4-14

B897B265

580 Super L Construction King Loader Backhoe

4-15

DUAL BATTERY COLD START REF. 1 2

3 4 5 6 7 8 9 10 11

PART NO. BMF28S 184498A1 184497A1 0126409 073383 181338A1 814-10245 495-11041 181350A1 250854A1 257279A1

Bur 8-9932

DESCRIPTION REO'D. BATTERY - dry charged, 12 volt, models with cold start. ................... 2 CABLE - positive, 1460 mm long ...................................... 1 CABLE - positive jumper, 227 mm long ................................. 1 NUT - hex, special, 3/8 inch NC, battery terminal ........................ .4 STRAP - ground, flat ............................................... 2 PLATE - battery mounting ........................................... 1 BOLT - hex, 10 - 1.5 x 245 mm ....................................... 1 WASHER - flat, 13/32 x 13/16 x 1/16 inch ............................... 1 RETAINER - battery plate, top, if used ................................. 1 RETAINER - battery plate, top, if used ................................. 1 GROMMET - battery cable, mounts in chassis side channel ................ 2

Issued April, 1997

4-16

580 Super L Construction King Loader Backhoe

4-17

FRONT CONSOLE WIRING HARNESS AND CONNECTIONS REF. 1 2 3 4

PART NO. 132105A1 0147383 781-24820 123538A1

5 6 7 8

122736A1 131691A1 122740A1 133790A1

8A

276588A1 278327A1

9 10 11 12

278328A1 236521A1 279520A1 840-1535 0148108 A187990 495-81153

Bur 8-9932

DESCRIPTION REO'D. HARNESS - front console ........................................... 1 CLAMP - J-type, harness to firewall ................................... 2 BOLT - hex flange, self-tapping, 8 - 1.25 x 20 mm ........................ 2 SWITCH - rocker, dome lamp, if used, see page 4-23 for plug used in place of switch .................................................... 1 SWITCH - rocker, hazard, flasher lamps ................................ 1 SWITCH - rocker, turn signal ......................................... 1 SWITCH - rocker, horn ............................................. 1 LEVER - shuttle shift, transmission, forward/neutral/reverse switch, individual internal component parts are not serviced separately, no longer available, order 278327 A 1 lever assembly ......................... 1 BOOT - rubber, handle, shuttle shift lever, not shown ................... 1 LEVER ASSEMBLY - shuttle shift, transmission, forward/neutral/reverse switch, individual internal component parts are not serviced separately, not shown ....................................................... 1 LEVER - shuttle shift, transmission, not shown ........................ 1 COLLAR - shuttle lever, includes clamp and (2) nuts, not shown .......... 1 BOOT - rubber, handle, shuttle shift lever, not shown ................... 1 SCREW - machine, pan Phillips, 5 - 0.8 x 35 mm ......................... 2 SWITCH - rocker, brake lamp ........................................ 1 TERMINAL - male ................................................. 2 WASHER - flat, 15/32 x 3/4 x 1/32 inch ................................. 2

Issued April, 1997

4-18

CAB/ROPS

~~ LAMPS

8897D103

4-19

580 Super L Construction King Loader Backhoe

SIDE CONSOLE INSTRUMENT HARNESS REF. 1

PART NO. 178992A1

1A

278163A3

2 3 4 5 6

L71879 181378A2 490-1108 193-1000 0128310

6A

0128310

7

121412A1

8 9

121414A1 121413A1

9A 10 11 12 13 14 15 16 17 18

121415A1 844-6025 832-10406 184277A1 425-106 490-1108 193-1000 281-4556 0147166 0137468

19 20 21

0120561 614-10025 829-1410 130252A1 108535A1 844-6025 832-10406 L18337 278665A3

22 23 24 25 26 26A

133041A1 27

130876A1

28

186607A1

279183A1

DESCRIPTION REO'D. HARNESS - side instrument console, without direction control shuttle interlock system, if used, may order 279183A 1 harness rework kit to convert this harness to include shuttle interlock system, see kit below ......... 1 HARNESS - side instrument console, with direction control shuttle interlock system , used with Ref 26A relay, if used ........................ 1 DIODE - harness, isolation .......................................... 7 BRACKET - fuse and relay mounting , replaces 181378A 1 bracket ........... 1 SCREW - machine, pan Phillips, No. 10 NF x 1/2 inch ................... 4-5 NUT - hex, with external tooth lock washer, No. 10 NF ................... 4-5 RELAY - 30 ampere, mini, 12 volt, replaces 40 ampere relay used in production on some models ......................................... 11 RELAY - 30 ampere, mini, 12 volt, models with air conditioning, replaces 40 ampere relay used in production on some models ...................... 1 FUSE - mini, 10 ampere, red (return-to-dig, front work lamps, rotating beacon, dome lamp, horn, four-wheel drive option, instrument and alarm system , and starting and transmission control) ........................... 8 FUSE - mini, 20 ampere, yellow (rear work lamps) ........................ 1 FUSE - mini, 15 ampere, blue (wipers, signal lamps, driving lamps, and rear auxiliary hydraulics option) ...................................... .4 FUSE - mini, 25 ampere (blower) ..................................... 1 BOLT - heavy hex flange , 6 - 1.0 x 25 mm .............................. 1 NUT - hex, self-locking, 6 mm - 1.0 .................................... 1 BLOCK - junction , power ............................................ 1 NUT - hex, 3/8 inch NC ............................................. 1 SCREW - machine, pan Phillips, No. 10 NF x 1/2 inch ..................... 2 NUT - hex, with external tooth lock washer, No. 10 NF ..................... 2 SCREW - self-tapping, hex washer head, No. 10 NC x 3/8 inch .............. 1 SWITCH - flasher, hazard and turn signal ............................... 1 ALARM - warning, for engine water temperature, engine oil pressure and parking brake ................................................. 1 CLAMP - P-type, warning alarm mounting to bracket ...................... 1 BOLT - hex, full threads, 10 - 1.5 x 25 mm .............................. 1 NUT - hex, 10 mm - 1.5, class 10.9 .................................... 1 BRACKET - electrical connection mounting ............................. 1 WASHER - special. ................................................ 1 BOLT - heavy hex flange , 6 - 1.0 x 25 mm .............................. 1 NUT - hex, self-locking, 6 mm - 1.0 .................................... 1 STRAP - tie, 15 inch ............................................ UAR RELAY - sealed time delay, direction control shuttle interlock ............... 1 KIT - harness, field, to install air conditioning on units not presently equipped with air conditioning , order items 27 and 28 ..................... 1 HARNESS - adapter, cab, attaches to side console instrument harness for air conditioning connections ............................. 1 HARNESS - adpater, engine, attaches to side console instrument harness for air conditioning connections ............................. 1 KIT - harness rework, for shuttle interlock system, includes relay, (3) wire, (2) connector, decal, screw, tie straps, (6) heat shrink tubing and instructions ....................................................... 1

NOTE: See page 4-21 for additional side console instrument harness and connections.

Bur 8-9932

Issued April, 1997

4-20

~~ /v, ?)

8S978266

Sl

580 Super L Construction King Loader Backhoe

4-21

SIDE CONSOLE INSTRUMENT HARNESS AND CONNECTIONS REF. 1 2 3 4 5

PART NO. REF 844-6025 893-11006 825-2406 832-10408

6 7 8

844-8025 825-2408 425-106

9

127518A1

10

122398A1

11 12 13 14

0138252 133711A1 133713A1 133716A1

15 16

133715A1 133714A1

17 18 19 20 21 22 23 24

0134737 NSS A77314 A77313 0137820 495-11041 892-11008 829-1408 895-11008

Bur 8-9932

DESCRIPTION REO'D. HARNESS - side instrument console, see page 4-19 for harness options ...... 1 BOLT - heavy hex flange , 6 - 1.0 x 25 mm .............................. 2 WASHER - external tooth lock, 6 mm .................................. 1 NUT - hex flange , 6 mm - 1 .......................................... 2 NUT - hex, self-locking , 8 mm - 1.25, attaches fuse and relay mounting bracket to parking brake lever mounting bolt, replaces 829-1408 hex nut used on some models .............................................. 1 BOLT - heavy hex flange , 8 - 1.25 x 25 mm ............................. 2 NUT - hex flange , 8 mm - 1.25, no longer used, order Ref 21 - 23 ............ 2 NUT - hex, 3/8 inch NC, attaches power wire from starter, item 23 on page 4-11 , to power junction block .................................... 1 HARNESS - clutch cutout, loader control lever, see page 9-5 for clamp and hardware used on models with clam control. ......................... 1 SWITCH - push button, loader lever clutch cutout, see page 9-3 - 9-7 for loader lever ...................................................... 1 BOOT - switch , round, loader lever clutch cutout switch .................... 1 SWITCH - rocker, driving lamps ...................................... 1 SWITCH - rocker, front work lamps .................................... 1 SWITCH - rocker, four-wheel drive, if used, see page 4-25 for plug used in place of switch .................................................. 1 SWITCH - rocker, rear flood lamps .................................... 1 SWITCH - rocker, rotating beacon, if used, see page 4-25 for plug used in place of switch .................................................. 1 SWITCH ASSEMBLY - ignition, includes keys ........................... 1 SWITCH - key, without keys ....................................... 1 NUT - hex, special, key switch mounting ............................. 1 KEY - set of two ................................................ 1 WIRE - ignition switch to ground ...................................... 1 WASHER - flat, 13/32 x 13/16 x 1/16 inch ............................... 2 WASHER - lock, 8 mm ............................................. 2 NUT - hex, 8 mm - 1.25, class 10 ..................................... 2 WASHER - flat, 9 x 17 x 1.6 mm ...................................... 1

Issued April, 1997

4-22

89501058S

580 Super L Construction King Loader Backhoe

4-23

FRONT INSTRUMENT PANEL AND COVERS REF. 1 1A

PART NO. 119266A1 181316A1

2

137851A1

3 4

844-8020 555-2

5 6 7 8 9 10

833-40406 119267A2 119268A1 140-107 131-623 177164A1

11 12 13 14

140-107 176857A1 126844A1 136450A1

15 16 17 18 19 20 21 24

140-107 495-31022 225-14110 136454A1 0126821 151-522 495-31022 0127335

Bur 8-9932

DESCRIPTION REO'D. PANEL - instrument, front, cab models, item 1A shown .................... 1 PANEL - instrument, front, ROPS canopy models, with four bolt holes for anti-vandalism cover. ............................................ 1 PLATE - bar, front console mounting to firewall, no longer included in cab frame ........................................................2 BOLT - heavy hex flange , 8 - 1.25 x 20 mm ............................ 10 BOLT - heavy hex flange , 6 - 1.0 x 20 mm, special, instrument panel to firewall ..........................................................4 NUT - U-type, 6 mm - 1.0 .......................................... .4 COVER - upper, steering column, replaces 119267A 1 cover ................ 1 COVER - lower, steering column ...................................... 1 SCREW - machine, pan head Phillips, No. 10 NC x 3/4 inch ................ 3 NUT - U-type, No. 10 NC ............................................ 1 BOX - storage compartment (service with 122641 A 1 box and 120029A 1 cover, not shown) ................................................. 1 SCREW - machine, pan head Phillips, No. 10 NC x 3/4 inch ............... .4 NUT - J-type, No. 10 .............................................. .4 PLUG - upper, used in place of dome lamp switch, if used .................. 1 BRACKET - front instrument panel , anti-vandalism, ROPS canopy models .......................................................... 1 SCREW - machine, pan head Phillips, No. 10 NC x 3/4 inch ............... .4 WASHER - flat, 7/32 x 1/2 x 3/64 inch ................................. .4 NUT - hex, No. 10 NC ............................................. .4 COVER - anti-vandalism , front instrument panel , ROPS canopy models ....... 1 CORD - manual retaining, anti-vandalism cover .......................... 1 RIVET - break mandrel, 3/16 x 9/16 inch ................................ 2 WASHER - flat, 7/32 x 1/2 x 3/64 inch ................................. .4 RETAINER - magnetic catch , storage compartment ....................... 1

Issued April, 1997

4-24

,

8S978270

580 Super L Construction King Loader Backhoe

4-25

SIDE INSTRUMENT PANEL AND COVERS REF. 1

PART NO. 119270A3 245891A2

2

3 4 5 6 7

555-2 120032A1 182276A1 127009A1 131-623 119269A2

7

119269A3

7

245890A1

8 9

555-2 844-6025 895-15006 832-10406 123615A2 140-107 131-619 126844A1 353-406 126844A1 126844A1 REF 129586A1

10 11 12 13 14 15 16 17 18 19

20 21 24 25

NSS F22426 140-119 181385A1

26

186367A1

27 28 29

614-8030 895-11008 D60180

30

126844A1

31

1340319C1

F42827

Bur 8-9932

DESCRIPTION REO'D. COVER - loader control, with hole for tool tray, also order (1) 181385A 1 insert, Ref 25, if used, replaces 119270A 1 and 119270A2 cover ............. 1 COVER - loader control, without hole for tool tray, if used, replaces 245891 A 1 cover. .................................................. 1 BOLT - heavy hex flange , 6 - 1.0 x 20 mm .............................. 3 PANEL - fuse access ............................................... 1 SCREW - special , No. 10 NC x 3/4 inch ................................ 2 RETAINER - screw, push-on ......................................... 2 NUT - U-type, No. 10 NC ............................................ 2 PANEL - instrument, side, with hole for tool tray and without hole for ride control switch, no longer available, order 119269A3 panel and (1) 181385A 1 insert, Ref 25, replaces 119269A 1 panel ....................... 1 PANEL - instrument, side, with hole for tool tray and with hole for ride control switch, if used .............................................. 1 PANEL - instrument, side, without hole for tool tray and with hole for ride control switch, if used .............................................. 1 BOLT - heavy hex flange , 6 - 1.0 x 20 mm ............................. .4 BOLT - heavy hex flange , 6 - 1.0 x 25 mm .............................. 1 WASHER - flat, 6.6 x 25 x 1.6 mm .................................... 1 NUT - hex, self-locking, 6 mm - 1.0 .................................... 1 PANEL - instrument cluster mounting, replaces 123615A1 panel. ............ 1 SCREW - machine, pan head Phillips, No. 10 NC x 3/4 inch ................ 8 NUT - J-type, No. 10 NC ............................................ 8 PLUG - accessory option, if used ..................................... 2 PLUG - button, 5/8 inch, nylon, used in place of cold start button, if used ...... 1 PLUG - used in place of rotating beacon switch, if used .................... 1 PLUG - used in place of four-wheel drive switch, if used ................... 1 DECAL - fuses and relays, see page 9-137, Ref 4 for decal ................. 1 COVER ASSEMBLY - instrument cluster panel, anti-vandalism, uses existing hardware, ROPS canopy models ............................... 1 COVER - instrument cluster panel .................................. 1 BUMPER - rubber .............................................. 3 SCREW - machine, pan head Phillips, No. 10 NC x 1-1 14 inch .............. .4 INSERT - threaded, 8 mm - 1.25, loader control cover and side instrument panel, if used ............................................ 2 TRAY - tool, interior, mounts to loader control cover and side instrument panel , if used ..................................................... 1 BOLT - hex, full threads, 8 - 1.25 x 30 mm, if used ........................ 2 WASHER - flat, 9 x 17 x 1.6 mm, if used ................................ 2 TRIM - edge, 368 mm (14-1 /2 inch) long, cut from F42827 bulk trim, used only on ROPS canopy units without floormats , if used ................. 1 PLUG - switch hole, models without ride control, if used, see page 8-81 for switch used on models with ride control .............................. 1 PLUG - flat face, pry out, 7/16 inch diameter, models without tool tray, if used, replaces 353-425 plug ......................................... 2 TRIM - edge, bulk, 2946 mm (116 inch) long ............................ 1

Issued April, 1997

4-26

,/ ,/ ,/ ,/ ,/ ,/ ,/ ,/ ,/ ,/ ,/ ,/

,/

B9026345

580 Super L Construction King Loader Backhoe

4-27

INSTRUMENT CLUSTER REF.

1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

22

PART NO. A187965 A191114 N13545 H422774 H422758 H422766 A45007 N13543 N13542 A47688 N6807 N13546 0146335 071342 071343 071344 A45093 071346 W10478 A47123 A47125 225-14106 N14225 140-107

Bur 8-9932

DESCRIPTION REO'D. CLUSTER ASSEMBLY - instrument, tractor ............................. 1 HOUSING ASSEMBLY - instrument cluster. .......................... 1 HOUSING - instrument cluster .................................. 1 BOARD - circuit, printed, instrument cluster ........................ 1 GASKET - housing ........................................... 1 CLIP - gauges .............................................. 12 COVER - instrument cluster ....................................... 1 GAUGE - tachometer, includes hourmeter. ........................... 1 GAUGE - water temperature ...................................... 1 GAUGE - fuel level .............................................. 1 GAUGE - voltmeter ............................................. 1 GAUGE - oil temperature ......................................... 1 LENS - identification, warning lamps ................................ 1 GASKET - lens ................................................. 1 GASKET - instrument cluster ...................................... 2 BOOT - rubber, lamp socket ...................................... 3 SCREW - special .............................................. 12 BULB - lamp, No. 168 ........................................... 8 BULB - lamp, No. 194 ........................................... 3 SOCKET -lamp ................................................ 8 SOCKET - lamp, green .......................................... 3 NUT - hex, No. 6 NC ............................................ 3 SHIELD - instrument cluster ....................................... 1 SCREW - machine, pan head Phillips, No. 10 NC x 3/4 inch ............... .4

Issued April, 1997

4-28

~

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6

89408290S

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4-29

580 Super L Construction King Loader Backhoe

TRACTOR LAMP ELECTRICAL CIRCUIT WITH ROPS CANOPY REF. 1

PART NO. D132681

2

D132682

3 4 5

493-11052 425-148 D135384

6 7 8 9

D121152 281-4556 495-31022 123811A 1

DESCRIPTION REO'D. LAMP ASSEMBLY - front driving, outer, parts list page 4-33, no longer available, order ZAA7376350 lamp package ............................. 2 LAMP ASSEMBLY - flood and work, rear flood (outer) and center front and rear work lamps, parts list page 4-33, no longer available, order ZAA7376150 lamp package and ZAA8066600 mounting kit ................. 6 WASHER - internal-external tooth lock, 1/2 inch .......................... 8 NUT - hex, jam, 1/2 inch NC ......................................... 8 LAMP ASSEMBLY - turn signal and flasher, amber, front and rear, parts list page 4-37 ..................................................... 4 LAMP ASSEMBLY - stop and tail, red, rear, parts list page 4-37 . . .... . ... .. . 2 SCREW - self-tapping, hex washer head, No. 10 NC x 3/8 inch ............. 12 WASHER - flat, 7/32 x 1/2 x 3/64 inch ... . ... .. ... . .... . .... . .... . ... .. 12 HARNESS - ROPS canopy, lamps, attaches to side console instrument harness, see page 9-131 for harness cover and clamps that mount to the right-hand ROPS post ........................................... 1

NOTE: See side console harness page 4-19 for lamp fuses and page 4-21 for lamp switches.

Bur 8-9932

Issued April, 1997

4-30

B9504143S

4-31

580 Super L Construction King Loader Backhoe

TRACTOR LAMP ELECTRICAL CIRCUIT WITH CAB REF. 1

PART NO. 189400A1

1A

189401A1

2 3

109080A1 109081A1

4 5

409-768 135963A2

6

187834A1

7

187836A1

8 9 10 11 12 13 13A 14

814-8035 892-11008 495-81001 186756A1 183598A2 495-21056 181385A1 131797A1

15

131796A1

16

183504A1

17

131795A1

18

183505A1

19

131794A1

20 21 22 23 24

190-105 181459A1 L18337 L60224 1202956C1

DESCRIPTION REO'D. HARNESS - cab, models without air conditioning, attaches to side console instrument harness, replaces 123810A1 and 189874A1 harness ...... 1 HARNESS - cab, models with air conditioning, not shown, attaches to side console instrument harness, used in production, for service order 189400A 1 cab harness (item 1) and 130876A 1 adapter harness, item 27 on page 4-19, replaces 132805A1 and 189875A1 harness ............... 1 LAMP ASSEMBLY - front driving, parts list page 4-35 ..................... 2 LAMP ASSEMBLY - flood and work, rear flood and front and rear work lamps, parts list page 4-35 ........................................... 6 BOLT - hex serrated flange, 3/8 NC x 1/2 inch .. ... . .... . .... . .... . ... .. . 8 SEAL - 1016 mm (40 inch) long, trim , lamp mounting brackets to cab frame, no longer used . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 BRACKET - left-hand lamp, includes inserts, (4) Ref 13A and (6) Ref 21 , cab models ... .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 BRACKET - right-hand lamp, includes inserts, (4) Ref 13A and (6) Ref 21, cab models .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 BOLT - hex, 8 - 1.25 x 35 mm , lamp bracket to cab frame .................. 8 WASHER - lock, 8 mm .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 8 WASHER - flat, 3/8 x 1-1 /8 x 1/ 16 inch ................................. 8 WASHER - Belleville . . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 8 SPACER - cab lamp bracket mounting ................................. 8 WASHER - flat, 9/16 x 1-3/8 x 7/64 inch . . ... .. ... . .... . .... . .... . ... .. . 8 INSERT - threaded, 8 mm - 1.25 ...................................... 8 LAMP ASSEMBLY - turn signal and flasher, amber lens, left-front, parts list page 4-39 ..................................................... 1 LAMP ASSEMBLY - turn signal and flasher, amber lens, right front, parts list page 4-39 ................................................ 1 LAMP ASSEMBLY - turn signal and flasher, amber lens, left rear, upper, parts list page 4-39 ................................................ 1 LAMP ASSEMBLY - stop and tail, red lens, left rear, lower, parts list page 4-39 ........................................................ 1 LAMP ASSEMBLY - turn signal and flasher, amber lens, right rear, upper, not shown, parts list page 4-39 .................................. 1 LAMP ASSEMBLY - stop and tail, red lens, right rear, lower, not shown, parts list page 4-39 ................................................ 1 SCREW - machine, pan Phillips, No. 10 NF x 1-3/4 inch , lamp to bracket ... .. 12 INSERT - No. 10 NF .............................................. 12 STRAP - tie, 15 inch, nylon, retaining ... . ... .. ... . .... . .... . .... . ... .. . 7 BUMPER - rubber ................................................. 2 CONDUIT - convoluted insulation, 16 (5/8) x 21 (53/64) x 889 mm (35 inch) long, windshield, replaces 131371 C1 153 mm (6 inch) long conduit ...... 1

NOTE: See side console harness page 4-19 for lamp fuses and page 4-21 for lamp switches.

Bur 8-9932

Issued April, 1997

4-32

894020068

580 Super L Construction King Loader Backhoe

4-33

CANOPY TRACTOR LAMPS FRONT DRIVING, REAR FLOOD, AND FRONT AND REAR WORK LAMPS REF.

PART NO.

DESCRIPTION

REO'D.

FRONT DRIVING LAMP ASSEMBLY 0132681 1 2 3 4 5

NSS 91946C1 273-10510 N14284 70-12532

5A 6 6A 6B

413-432 231-1444 492-11050 425-108

LAMP ASSEMBLY - front driving, no longer available, order ZAA7376350 lamp package . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 HOUSING -lamp ............................................... 1 BULB - sealed beam ... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SCREW - self-tapping, flat head slotted, No. 10-16 x 5/8 inch ............. 2 BRACKET - lamp . . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SCREW - machine, pan head slotted, 1/4 NC x 2 inch, housing to bracket, production . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 BOLT - hex, 114 NC x 2 inch, service ................................ 1 NUT - hex, self-locking, 1/4 inch NC . . ... .. ... . .... . .... . .... . ... .. . 1 WASHER - lock, 1/2 inch ......................................... 1 NUT - hex, 1/2 inch NC . . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1

REAR FLOOD LAMP ASSEMBLY AND FRONT AND REAR WORK LAMPS 0132682

7 8 9 10

NSS 91947C1 273-10510 70-12532

10A 11 12 13 14

413-432 231-1444 N14285 A52216 121-119

14A 15 16

413-536 65881H 231-1445

Bur 8-9932

LAMP ASSEMBLY - flood and work, rear flood (outer) and center front and rear work lamps, no longer available, order ZAA 7376150 lamp package and ZAA8066600 mounting kit package ......................... 6 HOUSING -lamp ............................................... 1 BULB - sealed beam ............................................ 1 SCREW - self-tapping, flat head slotted, No. 10-16 x 5/8 inch ............. 2 SCREW - machine, pan head slotted, 1/4 NC x 2 inch, housing to bracket, production .............................................. 1 BOLT - hex, 114 NC x 2 inch, service ................................ 1 NUT - hex, self-locking, 1/4 inch NC ................................ 1 BRACKET - lamp, mounting ....................................... 1 BRACKET - mounting, lamp, includes stud ........................... 1 BOLT - hex serrated flange, 5/16 NC x 2-1 /4 inch, black, special, used in production, for service order item 14A ......................... 1 BOLT - hex, 5/16 NC x 2-1 14 inch, service ............................ 1 SPACER - tubular, 114 x 1-1 14 inch, replaces A52219 spacer ............. 1 NUT - hex, self-locking, 5/16 inch NC ............................... 1

Issued April, 1997

4·34

89226568

580 Super L Construction King Loader Backhoe

4-35

CAB TRACTOR LAMPS FRONT DRIVING, REAR FLOOD, AND FRONT AND REAR WORK LAMPS REF.

PART NO. 109080A1 109081A1

1 2 2A 3 4 5 6

NSS A187912 A187911 273-5048 A187914 413-432 231-5144

Bur 8-9932

DESCRIPTION REO'D. LAMP ASSEMBLY - front driving .. . .... . ... .. ... . .... . .... . .... . ... .. . 2 LAMP ASSEMBLY - flood and work, rear flood and front and rear work lamps .... . ... .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 6 HOUSING -lamp ............................................... 1 LAMP - sealed beam, 109080A 1 lamp . ... .. ... . .... . .... . .... . ... .. . 1 LAMP - sealed beam, 109081 A 1 lamp ............................... 1 SCREW - self-tapping, flat head slotted, No. 8-18 x 1/2 inch .. . .... . ... .. . 2 BRACKET - mounting, lamp ....................................... 1 BOLT - hex, 114 NC x 2 inch .. . .... . ... .. ... . .... . .... . .... . ... .. . 1 NUT - hex serrated flange , 1/4 inch NC .............................. 1

Issued April, 1997

4-36

8700 40S

580 Super L Construction King Loader Backhoe

4-37

CANOPY TRACTOR LAMPS STOP AND TAIL LAMPS AND TURN SIGNAL AND FLASHER LAMPS REF.

PART NO.

DESCRIPTION

REO'D.

STOP AND TAIL LAMP 1 2

3 4

D121152 NSS T34857 N6836 261-14310

LAMP ASSEMBLY - stop and tail, red .................................. 2 BODY - lamp, complete . . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 BULB - lamp, No. 1157, stop and tail ................................ 1 LENS - red, lamp . . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SCREW - self-tapping, pan Phillips, No. 6 NC x 5/8 inch ................. 2

TURN SIGNAL AND FLASHER 5 6 7 8 9 10 11

D135384 NSS NSS NSS NSS A41264 N14283 261-14310

Bur 8-9932

LAMP ASSEMBLY - turn signal and flasher, amber ...................... .4 BODY AND SOCKET -lamp ...................................... 1 SEAL - rubber, spring retaining .................................... 1 SPRING - lamp ................................................. 1 INSULATOR - lamp ............................................. 1 BULB - lamp, 12 volt, No. 1156, turn signal and flasher ................. 1 LENS - amber, lamp ............................................. 1 SCREW - self-tapping, pan Phillips, No. 6 NC x 5/8 inch ................. 2

Issued April, 1997

4-38

Gr~

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~

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cy

894082918

~

580 Super L Construction King Loader Backhoe

4-39

CAB TRACTOR LAMPS STOP AND TAIL LAMPS AND TURN SIGNAL AND FLASHER LAMPS REF.

PART NO.

DESCRIPTION

REO'D.

STOP AND TAIL LAMP

1

2 3

131794A1 131795A1 NSS T34857 183749A1

LAMP ASSEMBLY - stop and tail, red lens, right rear, lower ................ 1 LAMP ASSEMBLY - stop and tail, red lens, left rear, lower . .... . .... . ... .. . 1 BODY - lamp, complete .......................................... 1 BULB - lamp, No. 1157, stop and tail . . ... .. ... . .... . .... . .... . ... .. . 1 LENS - lamp, red ............................................... 1

TURN SIGNAL AND FLASHER

4 4A

5 6

131796A1 183505A1 131797A1 183504A1 NSS NSS A41264 183748A1

Bur 8-9932

LAMP ASSEMBLY - turn signal and flasher, amber lens, right front ........... 1 LAMP ASSEMBLY - turn signal and flasher, amber lens, right rear, upper ...... 1 LAMP ASSEMBLY - turn signal and flasher, amber lens, left front ............ 1 LAMP ASSEMBLY - turn signal and flasher, amber lens, left rear, upper ....... 1 BODY - 131796A 1 or 131797A1 lamp ............................... 1 BODY - 183504A 1 or 183505A 1 lamp ............................... 1 BULB - lamp, 12 volt, No. 1156, turn signal and flasher ................. 1 LENS - lamp, amber ............................................. 1

Issued April, 1997

4-40

BT97B267

580 Super L Construction King Loader Backhoe

4-41

HORN AND BACKUP ALARM REF.

PART NO.

DESCRIPTION

REO'D.

HORN 1 2 3 4 5 6 7

190155A1 814-8050 895-11008 R46493 829-1408 190397A1 REF

HORN - 12 volt, includes mounting bracket. ............................. 1 BOLT - hex, 8 - 1.25 x 50 mm ........................................ 1 WASHER - flat, 9 x 17 x 1.6 mm ...................................... 1 SPACER - split, 22 mm (7/8 inch) long ................................. 1 NUT - hex, 8 mm - 1.25, class 10 ..................................... 1 BRACKET - horn mounting .......................................... 1 HARNESS - engine, main, see page 4-11 for engine harness options ......... 1

8 9 10 11 12 13

190155A1 116423A1 893-11008 895-11008 814-8110 194258A1

14 14A 14B

L18337 895-11008 829-1408

HORN - 12 volt, includes mounting bracket. ............................. 1 SPACER - split .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 WASHER - external tooth lock, 8 mm .................................. 1 WASHER - flat, 9 x 17 x 1.6 mm .. . .... . ... .. ... . .... . .... . .... . ... .. . 1 BOLT - hex, 8 - 1.25 x 110 mm ....................................... 1 HARNESS - horn jumper, attaches to main engine harness, see page 4-11 for engine harness options ...................................... 1 STRAP - tie, 15 inch . . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. .4 WASHER - flat, 9 x 17 x 1.6 mm, if used ................................ 1 NUT - hex, 8 mm - 1.25, class 10, if used . ... .. ... . .... . .... . .... . ... .. . 2

BACKUP ALARM 15

109511A1

16 17 18 19

614-8025 895-11008 832-10408 0139175

ALARM - backup, attaches to main engine harness, see page 4-11 for engine harness options ............................................. 1 BOLT - hex, full threads, 8 - 1.25 x 25 mm ... .. ... . .... . .... . .... . ... .. . 2 WASHER - flat, 9 x 17 x 1.6 mm ...................................... 2 NUT - hex, self-locking, 8 mm - 1.25 .... . ... .. ... . .... . .... . .... . ... .. . 2 WIRE - pigtail, attaches main engine harness to alarm ..................... 1

NOTE: See front console instrument harness page 4-17 for horn switch .

Bur 8-9932

Issued April, 1997

4-42

o

89408269T

4-43

580 Super L Construction King Loader Backhoe

ROTATING BEACON USED ON CAB OR CANOPY MODELS REF. 1 2

3 4 5 6 7 8 9 10 11 12 13 14

PART NO. A23870 493-11026 495-21031 108366A1 A187542 127158A1 168-71 238-5005 101531A1 3125705R1 A187575 NSS 614-6020 136-54

DESCRIPTION REO'D. GROMMET - wire ................................................. 1 WASHER - internal-external tooth lock, 1/4 inch, ground ................... 1 WASHER - flat, 5/16 x 3/4 x 1/16 inch, ground ........................... 1 BEACON ASSEMBLY - rotating, attaches to cab or canopy harness .......... 1 LENS - beacon, amber, if used .................................... 1 LENS - beacon, blue, if used ...................................... 1 SCREW - drive, round head , No. 8 x 1/2 inch, lens mounting ............. 3 O-RING - 3/32 ID x 1/16 inch wide, lens mounting screw ................ 3 CLIP - bulb .................................................... 1 LAMP - beacon, 12 volt, 55 watt .... . ... .. ... . .... . .... . .... . ... .. . 1 BELT - drive motor, rotating beacon ................................ 1 BASE - with drive motor . . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 BOLT - hex, full threads, 6 - 1.0 x 20 mm ............................ 3 PIN - cotter, hair, 1/4 x 11 /16 inch, bolt retaining . . .... . .... . .... . ... .. . 3

NOTE: See side console instrument harness page 4-21 for beacon switch and page 4-19 for fuse.

Bur 8-9932

Issued April, 1997

4-44

m ?r , ~ ~ @(C

o

~

~

e ~~ ~~

~

c&

8T978268

4-45

580 Super L Construction King Loader Backhoe

RADIO, ANTENNA AND TAPE PLAYER REF. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

PART NO.

15 16

ZAE1181039 L18337

DESCRIPTION REO'D. RADIO - 12 volt, stereo tuner/amplifier ................................. 1 BOLT - heavy hex flange , 6 - 1.0 x 20 mm ............................. .4 WASHER - flat, 6.6 x 12 x 1.6 mm ................................... .4 NUT - hex, self-locking, 6 mm - 1.0 ................................... .4 STEREO - cassette tape player. ...................................... 1 CONTROL - remote ................................................ 1 SCREW - machine, oval Phillips, No. 6 NC x 7/8 inch ..................... 2 WASHER - flat, 5/32 x 3/8 x 3/64 inch .................................. 2 NUT - hex, No. 6 NC ............................................... 2 SPEAKER - radio, no longer available, order 237114A1 speaker kit .......... 2 GRILLE - speaker cover ............................................ 2 SCREW - self-tapping, pan Phillips, No. 6-20 x 3/4 inch .................... 8 NUT - U-type, No. 6 NC ............................................. 8 HARNESS - radio ................................................. 1 ANTENNA - radio, used in production, for service order ZAE1181 039 antenna ......................................................... 1 ANTENNA - radio, service replacement ................................ 1 STRAP - tie, 15 inch .............................................. 12

17 18

237114A1 182721A2 195551A1

KIT - speaker, services one speaker ................................... 1 SPEAKER - radio , 5-1/4 inch, round , replaces 182721A1 speaker ......... 1 HARNESS - adapter, speakers to headliner harness ................... 1

* 186083A1 845-6020 895-11006 832-10406 * 186084A1 * 186082A1 142-101 495-31016 225-14106 141924A1 187281A1 260-16312 125749A1 * 186488A1 186085A1

* NOTE:

See Ship Direct Radio Program for current part numbers. Radio for all "L" series loader backhoes is ZAE900LKT.

Bur 8-9932

Issued April, 1997

4-46

5-1

580 Super L Construction King Loader Backhoe

ALPHABETICAL INDEX STEERING DESCRIPTION

PAGE

Axle and Spindles ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. .... 5-15 Column - Steering .........................................................................................................................5-9 Cylinder - Two Wheel Drive .. .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. .... 5-13 Hub and Bearings .......................................................................................................................5-17 Hydraulic Circuit .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... . 5-5,5-7 Valve - Steering Control .............................................................................................................. 5-11 Wheel - Steering .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ...... 5-3 Wheels and Tires ........................................................................................................................5-19

Bur 8-9932

Issued April, 1997

5-2

BS95G013

580 Super L Construction King Loader Backhoe

5-3

STEERING WHEEL AND STEERING COLUMN REF. 1 2

3 4 5 6 7 8 9

PART NO. 1342054C1 114882A1 238-5227 1959509C1 A65544 142930A1 614-10020 614-10030 183085A1

9A 10 11

183085A2 614-8020 829-1408

DESCRIPTION REO'D. INSERT - plastic, black ............................................. 1 CAP - steering wheel ............................................... 1 O-RING - 2-1 /8 ID x 1/8 inch wide, cap ................................. 1 NUT - lock, special, steering wheel retaining ............................. 1 WHEEL - steering , tractor ........................................... 1 COLUMN ASSEMBLY - steering, parts list page 5-9 ...................... 1 BOLT - hex, full threads, 10- 1.5 x 20 mm .............................. 2 BOLT - hex, full threads, 10- 1.5 x 30 mm .............................. 2 PLATE - mounting , steering column , no longer available, order 183085A2 plate ................................................... 1 PLATE - mounting, steering column ................................... 1 BOLT - hex, full threads, 8 - 1.25 x 20 mm ............................. .4 NUT - hex, 8 mm - 1.25, class 10 .................................... .4

NOTE: See page 4-17 for turn signal rocker switch.

Bur 8-9932

Issued April , 1997

5-4

BT97B269

580 Super L Construction King Loader Backhoe

5-5

STEERING HYDRAULIC CIRCUIT REF. 1

PART NO. REF

2

218-5243

3 4

237-6006 218-5241

4

218-5576

5 6

237-6010 144221A1

7 8 9

120394A1 237-6004 144225A1

9

224423A1

10 11 12

218-5059 237-6008 132929A1

13 14 15

120386A1 120388A1 144219A1

17

G107720

18 19 20

122536A1 218-5280 237-6008

DESCRIPTION REO'D. VALVE ASSEMBLY - loader control , for correct assembly and components, see page 8-85 or 8-87 ................................... 1 TEE - 9/16-18 inch flare branch x flare x adj O-ring boss, open end of tee connects to signal hose, item 16, shown on page 8-39 or item 26, shown on page 8-43 ............................................... 1 O-RING - 15/32 ID x 5/64 inch wide ................................. 1 TEE - 7/8-14 inch flare branch x flare x adj O-ring boss, lower inlet port, open end of tee connects to swing supply hose, item 3, shown on page 8-39 or 8-41 , used prior to tractor P.I.N. JJG0193620; for 45 degree elbow used with this tee on models with ride control see page 8-79 ........... 1 TEE - 3/4-16 fl branch x 1-1 /16-12 fl x 7/8-14 inch adj O-ring, lower inlet port, tractor P.I.N. JJG0193620 and after, open end of tee connects to swing supply hose, item 3, shown on page 8-43B; for 45 degree elbow used with this tee on models with ride control, see page 8-79 ............... 1 O-RING - 3/4 ID x 3/32 inch wide, 218-5241 or 218-5576 tee ............. 1 HOSE - 1275 mm (50-3/16 inch) long, steering pilot, steering control valve small center port to loader control valve ............................ 1 VALVE - steering check ............................................. 1 O-RING - 23/64 ID x 5/64 inch wide ................................. 1 HOSE - 1300 mm (51-3/16 inch) long, steering pressure, loader control valve to steering control valve lower right-hand port, used prior to tractor P.I.N. JJG0193620 ................................................ 1 HOSE - 1300 mm (51-3/16 inch) long, steering pressure, loader control valve to steering control valve right-hand port, tractor P.I.N. JJG0193620 and after .............................................. 1 ADAPTER - straight, 3/4-16 inch flare x O-ring boss ....................... 1 O-RING - 41 /64 ID x 3/32 inch wide ................................. 1 HOSE - 730 mm (28-3/4 inch) long, steering control valve upper and lower left-hand ports to tubes ........................................ 2 TUBE - lower, to steering cylinder right-hand port hose .................... 1 TUBE - upper, to steering cylinder left-hand port hose ..................... 1 HOSE - 485 mm (19-3/32 inch) long, to right-hand and left-hand port of steering cylinder. .................................................. 2 CYLINDER ASSEMBLY - 70 (2-3/4) ID x 170 mm (6-45/64 inch) stroke, steering, parts list page 5-13 ......................................... 1 FILTER ASSEMBLY - hydraulic oil, parts list page 8-145 ................... 1 ELBOW - 90 degree, 3/4-16 flare x 9/16-18 inch adj O-ring boss ............. 1 O-RING - 41 /64 ID x 3/32 inch wide ................................. 1 Continued on next page

Bur 8-9932

Issued April, 1997

5-6

BT97B269

580 Super L Construction King Loader Backhoe

5-7

STEERING HYDRAULIC CIRCUIT REF. 21

PART NO. 176328A1

22

L18337

23 24

120421A1 218-5174

24

218-5173

25 26 27

D40236 614-10030 218-5136

28 29 30 31 32

237-6008 515-23190 515-22127 515-23159 L18337

Bur 8-9932

DESCRIPTION REO'D. HOSE - 1730 mm (68-1 /8 inch) long, steering return, steering control valve upper right-hand port to hydraulic oil filter .......................... 1 STRAP - tie, 15 inch, nylon, retaining, use (1) to tie return hose, item 21 , to corner of crossover tube, item 2, shown on page 7-9, use (1) to tie pilot hose, item 6, and pressure hose, item 9, together ..................... 5 VALVE ASSEMBLY - steering control, parts list page 5-11 ................. 1 ELBOW - 45 degree, 7/8-14 inch flare x swivel, used prior to tractor P.I.N. JJG0193620 ................................................ 1 ELBOW - 45 degree, 3/4-16 inch flare x swivel, tractor P.I.N. JJG0193620 and after, if used, no longer required ........................ 1 CLAMP - tube ....................................................2 BOLT - hex, full threads, 10- 1.5 x 30 mm .............................. 2 ELBOW - 45 degree, 3/4-16 inch flare x adj O-ring boss, see page 6-3 for fittings used on four-wheel drive front axle ............................ 2 O-RING - 41 /64 ID x 3/32 inch wide ................................. 1 CLAMP - P-type, 3/4 inch ID ......................................... 1 CLAMP - P-type, 1/2 inch ID, replaces 49854 clamp ...................... 1 CLAMP - P-type, 5/8 inch ID, if used ................................... 1 STRAP - tie, 15 inch, if used ......................................... 1

Issued April, 1997

5-8

69408139S

580 Super L Construction King Loader Backhoe

5-9

STEERING COLUMN REF. 1 2 3 4 5 6 7

PART NO. 142930A1 NSS S115351 NSS 102-1387 L30881 NSS 614-10020

Bur 8-9932

DESCRIPTION REO'D. COLUMN ASSEMBLY - steering, Eaton No. 204-1162-006 ................. 1 COLUMN - steering shaft ......................................... 1 CAP - shaft .................................................... 1 RETAINER - bearing ............................................ 1 RING - external spiral retaining, No. 87, bearing ....................... 1 BEARING - roller, steering shaft ................................... 1 FLANGE - tube ................................................. 1 BOLT - hex, full threads, 10- 1.5 x 20 mm .............................. 2

Issued April, 1997

5-10

ROTATED 1 PART

IDENTI~~C:~~N

88978271

0

5-11

580 Super L Construction King Loader Backhoe

STEERING CONTROL VALVE REF. 1 2 3 4 5 6 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

PART NO. 120421A2 #NSS NSS NSS N14250 L30889 NSS L30888 211-1006 136494A1 N14763 143717A1 135867A1 143723A1 143721A1 NSS NSS L30878 135869A1 *238-5040 L35368 211-1010 *L30893 D82806 *238-5012 D82805 G13609 D82804 S110170 *238-5225 *NSS * 697494R91 S110169 NSS 196087A1

DESCRIPTION REO'D. VALVE ASSEMBLY - steering control .................................. 1 HOUSING - control valve ......................................... 1 SLEEVE - control valve .......................................... 1 SPOOL - control valve ........................................... 1 KIT - centering spring ............................................ 1 SPRING - spool, centering , 6 in kit, order N14250 kit. ............... .4 SPACER - spring ............................................ 2 PIN - roll, centering .............................................. 1 BALL - chrome alloy steel, 3/16 inch, grade 24, anticavitation ............. 2 RETAINER - spring, anticavitation .................................. 2 SPRING - anticavitation .......................................... 2 BOLT - 12 point flange, special, 5/16 NC x 2 inch ...................... 7 CAP - end, without O-ring groove .................................. 1 SPACER - gerotor, drive shaft ..................................... 1 GEROTOR - pump, control valve ................................... 1 ROTOR - control valve ........................................ 1 STATOR - control valve ....................................... 1 SHAFT - drive, gerotor, steering control valve ......................... 1 PLATE - spacer, with O-ring groove ................................. 1 O-RING - 2-7/8 ID x 1/16 inch wide, cover and housing ................. 3 RETAINER - check ball .......................................... 1 BALL - chrome alloy steel, 5/16 inch, grade 24, check .................. 1 O-RING - 7/16 inch ID, seat, inner .................................. 1 SEAT - ball, check .............................................. 1 O-RING - 3/8 ID x 1/16 inch wide, seat, outer ......................... 1 SCREW - set, hex socket, special .................................. 1 BEARING - needle, spool. ........................................ 1 RACE - thrust, bearing, bearing .................................... 2 GLAND - seal, spool, seal ........................................ 1 O-RING - 1-7/8ID x 1/8 inch wide, seal retainer ....................... 1 SEAL - spool, inner ............................................. 1 SEAL - 1 inch ID, spool, outer ..................................... 1 RING - retaining, seal ............................................ 1 VALVE ASSEMBLY - relief, factory preset, do not remove ............... 1 SPRING - detent, check ball ...................................... 2

* 1343658C3

KIT - seal, low torque, includes above items marked with an asterisk ......... 1

# NOTE: Housing may have a 5/16 - 24 inch hole tapped next to the center hole (steering pilot pressure) . The 5/16 inch hole has a Parker Hannifin fitting #2 hp50n-2 installed in it.

This is a hollow hex straight thread O-ring plug . The plug must be purchased from Parker Hannifin with the O-ring or use 218-5205 plug with 237-6002 O-ring .

Bur 8-9932

Issued April, 1997

5-12

0)

I

./

8617488

580 Super L Construction King Loader Backhoe

5-13

STEERING CYLINDER *TWO WHEEL DRIVE FRONT AXLE REF. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

PART NO. G107720 G106808 129-369 G106832 425-106 G106817 G1 0681 0 **095142 **G107921 **238-5230 **G32129 G107721 NSS NSS **G105187 **G104439 **G104454 425-1514 G106813

DESCRIPTION REO'D. CYLINDER ASSEMBLY - 70 (2-3/4) 10 x 170 mm (6-45/64 inch) stroke, see footnote, steering, two wheel drive front axle ......................... 1 TUBE - cylinder ................................................ 1 NUT - hex, jam, left-hand thread, 7/8 inch NF ......................... 1 EYE - rod , left-hand thread ........................................ 1 NUT - hex, 3/8 inch NC .......................................... 8 ROD - tie, 338 mm (13-5/16 inch) long, cylinder ...................... .4 GLAND - cylinder ............................................... 1 WIPER - piston rod, outer ........................................ 1 SEAL - U-cup, piston rod, wide, with O-ring .. ... . .... . .... . .... . ... .. . 1 O-RING - 2-1 /2 10 x 1/8 inch wide, gland ............................. 1 RING - backup, gland O-ring .. . .... . ... .. ... . .... . .... . .... . ... .. . 1 ROD ASSEMBLY - piston, 1-1 /2 inch (38 mm) diameter ................. 1 ROD - piston .. . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 PISTON - cylinder ............................................ 1 RING - wear, piston .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 RING - seal, inner. .............................................. 1 SEAL - piston, expandable, outer. ... . ... .. ... . .... . .... . .... . ... .. . 1 NUT - hex, jam, 7/8 inch NF ....................................... 1 EYE - rod, right-hand thread .. . .... . ... .. ... . .... . .... . .... . ... .. . 1

**G110045

KIT - seal, includes all items with an asterisk . .. ... . .... . .... . .... . ... .. . 1

NOTE: The cylinder assembly part number is stamped on some cylinder glands or tubes. * NOTE: See page 6-9 for the four-wheel drive front axle steering cylinder.

Bur 8-9932

Issued April, 1997

5-14

B9408130S

580 Super L Construction King Loader Backhoe

5-15

FRONT AXLE AND SPINDLES TWO WHEEL DRIVE MODELS REF. 1 2 3 4 5 6 7 8 9 10 11

PART NO. 0138954 0137345 0138047 800-44050 191796A1 0123684 0123655 138616A1 219-1 800-44050 G107720

12 13 14 15

218-5136 237-6008 13-1638 036505

16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

0123806 0125340 0125341 0127507 0150155 219-89 413-632 492-11038 425-106 *057486 492-11050 425-118 *A27602 *0123865 *219-89 * 100-21237 *072371 *238-5139 *A28230 *072372 *061297 495-11094 103-1687 *0103626

Bur 8-9932

OESCRIPTION REO'O. AXLE ASSEMBLY - front, with single rear bushing ........................ 1 BUSHING - axle, front ........................................... 1 BUSHING - 54 mm (2-1 /8 inch) long, axle, rear ........................ 1 RING - external retaining , No. 50, axle pivot pin retaining, front .............. 1 WASHER - flat, special, used as spacer ............................. UAR WASHER - thrust, 2-1 /16 x 4-1 /2 x 3/16 inch, front. ....................... 1 SEAL - grease ....................................................2 PIN - axle pivot ................................................... 1 FITTING - grease, straight, 1/8 PT x 21 /32 inch .......................... 2 RING - external retaining , No. 50, axle pivot pin retaining, rear .. . .... . ... .. . 1 CYLINOER ASSEMBLY - 70 (2-3/4) 10 x 170 mm (6-45/64 inch) stroke, two wheel drive front axle, parts list page 5-13 .. ... . .... . .... . .... . ... .. . 1 ELBOW - 45 degree, 3/4-16 inch flare x adj O-ring boss ................... 2 O-RING - 41 /6410 x 3/32 inch wide .. . ... .. ... . .... . .... . .... . ... .. . 1 BOLT - hex, 1 NC x 2-3/8 inch ........................................ 2 WASHER - flat, special, 1-1 / 16 x 1-7/8 x 9/64 inch, 1-1 /16 x 1-7/8 x 9/64 inch, hardened ....................................................2 LINK - steering . .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 SPINOLE ASSEMBLY - right-hand .................................... 1 SPINOLE ASSEMBLY - left-hand, not shown . .. ... . .... . .... . .... . ... .. . 1 BUSHING - spindle, used on 0125340 or 0125341 spindle .............. 1 PIN - steering link ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. .4 FITTING - grease, 45 degree, 1/8 PT self-tap x 25/32 inch ................. .4 BOLT - hex, 3/8 NC x 2 inch . .... . .... . ... .. ... . .... . .... . .... . ... .. . 8 WASHER - lock, 3/8 inch ............................................ 8 NUT - hex, 3/8 inch NC .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 8 PIN - kingpin lock .................................................. 2 WASHER - lock, 1/2 inch ... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 NUT - hex, 1/2 inch NF ............................................. 2 BEARING - roller, steering knuckle, spindle .. .. ... . .... . .... . .... . ... .. . 2 KINGPIN - front axle ............................................... 2 FITTING - grease, 45 degree, 1/8 PT self-tap x 25/32 inch . . .... . .... . ... .. .4 RING - internal retaining , No. 237, bearing retaining ...................... .4 SPACER - kingpin ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. .4 O-RING - 2-3/ 16 10 x 3/32 inch wide, kingpin seal ....................... .4 BEARING - needle, kingpin . . .... . .... . ... .. ... . .... . .... . .... . ... .. .4 WASHER - thrust, bearing ........................................... 2 SEAL - oil. . ... .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 WASHER - flat, 15/16 x 1-3/4 x 1/8 inch ................................ 8 RING - heavy external retaining, No. 87, pin .. .. ... . .... . .... . .... . ... .. . 8 KIT - kingpin , includes items marked with an asterisk, quantity in kit services one side of axle ............................................ 1

Issued April, 1997

5-16

850390S

580 Super L Construction King Loader Backhoe

5-17

FRONT WHEEL HUB AND BEARINGS REF. 1 2

PART NO. 075103 A66759 *619387R1

3

*625743C1

4 5 6 7 8 9 10 11 12

0143405 A38208 432-1232 425-1918 074949 * G15215 *A61449 *A61448 *A61447 *B93222

Bur 8-9932

DESCRIPTION REO'D. HUB ASSEMBLY - front wheel , order items 1-3 .......................... 2 HUB - front wheel ............................................... 1 CUP - tapered roller bearing , 3-1 /16 inch 00, outer, tapered roller bearing ....................................................... 1 CUP - tapered roller bearing , 3-35/64 inch 00, inner, tapered roller bearing ....................................................... 1 CAP - hub .......................................................2 BOLT - wheel retaining ............................................ 16 PIN - cotter, 3/16 x 2 inch ........................................... 2 NUT - hex, thick slotted, 1-1/8 inch NF ................................. 2 WASHER - flat, special, 1-1/8 inch .................................... 2 BEARING - tapered roller, outer ...................................... 2 SEAL - spindle ....................................................2 SEAL - hub ......................................................2 CONE - tapered roller bearing, 2-1/16 inch 10, inner. ...................... 2 KIT - wheel bearing, includes above items marked with an asterisk, two kits required per tractor ............................................. 1

Issued April, 1997

5-18

69027355

580 Super L Construction King Loader Backhoe

5-19

FRONT WHEELS AND TIRES REF.

PART NO.

DESCRIPTION

REO'D.

FOR 11L x 16 -10 PR F3 TIRES TWO WHEEL DRIVE MODELS 1 2

3

0125223 REF A38261

WHEEL - rim .. .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 TIRE - front, purchase locally ........................................ 2 VALVE - stem, tire inflation . . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2

FOR 12 x 16.5 - 8 PR TIRES FOUR WHEEL DRIVE MODELS 4 5 6

119243A1 REF A38261

WHEEL - rim, 8-hole pattern ......................................... 2 TIRE - front, purchase locally ........................................ 2 VALVE - stem, tire inflation .......................................... 2

WHEEL BOLTS TWO WHEEL DRIVE MODELS 7

A38208

BOLT - wheel retaining ............................................ 16

WHEEL NUTS FOUR WHEEL DRIVE MODELS 8 9

825-11418 496-81000

Bur 8-9932

NUT - hex, 18 mm - 1.5, special .. . .... . ... .. ... . .... . .... . .... . ... .. 16 WASHER - flat, 25/32 x 1-3/8 x 1/8 inch, hardened ...................... 16

Issued April, 1997

5-20

6-1

580 Super L Construction King Loader Backhoe

ALPHABETICAL INDEX POWER TRAIN DESCRIPTION

PAGE

Axle - Front Four-Wheel Drive Axle Housing ............................................................................................................................6-5 Axle Shafts .... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. .... 6-11 Cylinder - Steering ....................................................................................................................6-9 Differential ..... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. .... 6-15 Drive Shaft - to Transmission .................................................................................................6-19 Mounting ........ .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ...... 6-3 Planetary ................................................................................................................................6-13 Ring and Pinion Gear Set. .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. .... 6-17 Swivel Housing .........................................................................................................................6-7 Axle - Rear Drive Differential ..............................................................................................................................6-55 Differential Lock ...... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... .... 6-51 ,6-59 Drive Shaft - to Transmission .................................................................................................6-63 Housing .. ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ... 6-536-538 Mounting .................................................................................................................................6-49 Planetary ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. .... 6-61 Ring and Pinion Gear Set. ......................................................................................................6-57 Cooling System ... ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... .. 6-21 ,6-218 Drive Shaft - Front Drive Axle to Transmission ...........................................................................6-19 Drive shaft - Rear Drive Axle to Transmission ... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. .... 6-63 Transmission Dipstick ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. .... 6-23 Filter - Oil ................................................................................................................................6-25 Housing .. ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... .... 6-27,6-29 Idler and Primary Shaft. ..........................................................................................................6-35 Input Shaft ..... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. .... 6-37 Mounting .................................................................................................................................6-23 Output Shaft .. .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. .... 6-41 Pump - Oil ................................................................................................................... 6-31 ,6-318 Secondary Shaft ..... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... .. 6-39,6-398 Shift Lever ..............................................................................................................................6-23 Shifter Mechanism .. ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... .. 6-33,6-338 Valve - Control ........................................................................................................................6-43 Valve - Solenoid ..... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. .... 6-45 Wheels and Tires - Rear .............................................................................................................6-47

8ur 8-9932

Issued April, 1997

6-2

BS97C093

580 Super L Construction King Loader Backhoe

6-3

FRONT DRIVE AXLE MOUNTING AND DRIVE SHAFT REF. 1 2 3 4 4A 5 5A 6 7 8 9 10 11 12 13 14 15

PART NO. 113561A 1 825-11418 496-81000 *218-5351 237-6006 *218-5280 237-6006 219-1 800-44050 191796A1 138616A1 D123684 136993A1 608-12025 137223A2 827-12045 495-21056

DESCRIPTION REO'D. AXLE ASSEMBLY - front drive, Carrara No. 131204, parts list pages 6-5 - 6-17 ........................................................... 1 NUT - hex, 18 mm - 1.5 ............................................ 16 WASHER - flat, 25/32 x 1-3/8 x 1/8 inch , hardened ...................... 16 ADAPTER - straight, 3/4-16 flare x 9/16-18 inch O-ring boss ................ 1 O-RING - 15/32 ID x 5/64 inch wide ................................. 1 ELBOW - 90 degree, 3/4-16 flare x 9/16-18 inch adj O-ring boss ............. 1 O-RING - 15/32 ID x 5/64 inch wide ................................. 1 FITTING - grease, straight, 1/8 PT x 21 /32 inch .......................... 2 RING - external retaining , No. 50, 50 mm ............................... 2 WASHER - flat, special, 2-1/32 ID x 4 OD x 1/16 inch thick .............. UAR PIN - axle pivot ................................................... 1 WASHER - thrust, 2-1/16 x 4-1 /2 x 3/16 inch ......................... UAR SHAFT ASSEMBLY - drive, front drive axle, parts list page 6-19 ............. 1 BOLT - hex, self-locking, 12 - 1.75 x 25 mm, class 10.9 ................... .4 GUARD - drive shaft, replaces 137223A 1 guard .......................... 1 BOLT - hex, 12 - 1.75 x 45 mm, class 10.9 ............................. .4 WASHER - flat, 9/16 x 1-3/8 x 7/64 inch ............................... .4

* NOTE: See page 5-5 for fittings used on two wheel drive steering hydraulics.

Bur 8-9932

Issued April, 1997

6-4

BT97C001

580 Super L Construction King Loader Backhoe

6-5

FRONT DRIVE AXLE AXLE HOUSING REF.

PART NO. 113561A1

1 2 3 4 5 6 7 8 9 10 11 12 13

144453A1 0149725 N14367 0149726 1966149C1 A156873 122270A1 136990A1 100522A1 1966186C1 1966191C1 100520A1 122268A1 144454A1 NSS S301065 1966136C1 1966138C1 S301064

14 15 16 17 18

B17575

DESCRIPTION REO'D. AXLE ASSEMBLY - front drive, Carraro No. 131204, parts list pages 6-5 - 6-17 ........................................................... 1 HOUSING - front axle ............................................ 1 BUSHING - rear pivot. ........................................... 1 SEAL - bushing, front and rear ..................................... 2 BUSHING - front pivot ........................................... 1 BREATHER - axle housing ....................................... 1 PLUG - drain, 22 mm, housing and carrier. ........................... 2 WASHER - Belleville, upper ....................................... 2 WASHER - spacer, front axle .. . .... . ... .. ... . .... . .... . .... . ... .. . 2 BUSHING - housing ............................................. 2 BUSHING - housing .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 SEAL - oil .....................................................2 BUSHING - spherical, housing, lower . ... .. ... . .... . .... . .... . ... .. . 2 WASHER - Belleville, lower ....................................... 2 CARRIER ASSEMBLY - differential .. . ... .. ... . .... . .... . .... . ... .. . 1 CARRIER - differentail ........................................ 1 BOLT - hex, special , 14 mm x 75 mm .. .. ... . .... . .... . .... . ... .. .4 BUSHING - centering, carrier .................................. .4 PIN - dowel , housing to carrier . . .... . ... .. ... . .... . .... . .... . ... .. . 2 BOLT - hex flange, 12 x 33 mm, class 12.9, carrier to housing ........... 10 SEALANT - black RTV silicone, 3 ounce (89 ml) tube, differential carrier to axle housing, not shown . . .... . .... . ... .. ... . .... . .... . .... . ... UAR

NOTE: See page 6-3 for axle mounting .

Bur 8-9932

Issued April, 1997

6-6

69407020T

580 Super L Construction King Loader Backhoe

6-7

FRONT DRIVE AXLE SWIVEL HOUSING REF.

PART NO. 113561A1

1 2 3

144455A1 144456A1 100532A1

4 5 6 7 8 9 10 11

100529A1 1537663C1 1537664C1 712998R91 100533A1 122265A1 122264A1 N13505 B17575

Bur 8-9932

DESCRIPTION REO'D. AXLE ASSEMBLY - front drive, Carraro No. 131204, parts list pages 6-5 - 6-17 ........................................................... 1 HOUSING - swivel, left-hand, includes item 3, 100532A 1 bushing ......... 1 HOUSING - swivel, right-hand ..................................... 1 BUSHING - swivel housing , used with right-hand or left-hand swivel housing ............................................... 1 SEAL - oil, swivel housing ........................................ 2 NUT - hex, special, 16 mm ........................................ 2 BOLT - special, steering stop, 16 mm ............................... 2 FITTING - grease, straight, swivel cap . ... .. ... . .... . .... . .... . ... .. . 2 BOLT - hex, special ............................................ 16 PIN - king, swivel housing cap, upper . ... .. ... . .... . .... . .... . ... .. . 2 PIN - king, swivel housing cap, lower ................................ 2 FITTING - grease, 45 degree, special, swivel cap . .... . .... . .... . ... .. . 2 SEALANT - black RTV silicone, 3 ounce (89 ml) tube, wear ring to swivel housing , not shown ........................................ UAR

Issued April, 1997

6-8

B9407021S

580 Super L Construction King Loader Backhoe

6-9

FRONT DRIVE AXLE STEERING CYLINDER REF.

PART NO. 113561A1

1 2 3 4 5

144457A1 NSS 934727R1 112509A1 905839R1 144458A1

6 7 8 9

0149738 144459A1 0149737 114296A1

10 11 12 13 14 15 16

*NSS *NSS *NSS *NSS *NSS *NSS *NSS *0149739

B17575

Bur 8-9932

DESCRIPTION REO'D. AXLE ASSEMBLY - front drive, Carraro No. 131204, parts list pages 6-5 - 6-17 ........................................................... 1 ARM ASSEMBLY - steering ....................................... 2 JOINT - ball, swivel side ....................................... 1 NUT - hex, special ........................................... 1 JOINT - ball, right-hand threads ................................. 1 NUT - hex, self-locking, 18 x 1.5 mm ................................ 2 CYLINDER ASSEMBLY - steering, order 0149739 kit to service seals, see below ................................................ 1 TUBE - cylinder . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 ROD - piston ................................................ 1 GLAND - cylinder ... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 BOLT - self-locking, special, steering cylinder, for service order 100524A 1 bolt and 892-11012 washer . .. ... . .... . .... . .... . ... .. .4 WIPER - rod ................................................ 2 RING - backup . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 SEAL - rod ................................................. 2 O-RING - gland . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 RING - wear ................................................ 2 SEAL - piston . . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 O-RING - expander ........................................... 1 KIT - seal, steering cylinder, for rod, gland, and piston , includes all items with an asterisk ... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SEALANT - black RTV silicone, 3 ounce (89 ml) tube, cylinder flange to cylinder, not shown ............................................. UAR

Issued April, 1997

6-10

3

B9407022T

~

580 Super L Construction King Loader Backhoe

6-11

FRONT DRIVE AXLE AXLE SHAFTS REF.

1 2

3 4 5

PART NO. 113561A1 144461A1 144462A1 144464A1 N14410 144465A1 144463A1

Bur 8-9932

DESCRIPTION REO'D. AXLE ASSEMBLY - front drive, Carraro No. 131204, parts list pages 6-5 - 6-17, see page 6-3 for mounting ..................................... 1 SHAFT ASSEMBLY - axle, front and rear, order items 1-5 ............... 2 SHAFT - axle, differential side, long .............................. 2 BODY - connecting ........................................... 2 RING - snap, universal joint ................................... 16 JOINT - universal, axle shaft, cross ............................. .4 SHAFT - axle, wheel side, short ................................. 2

Issued April, 1997

6-"\2

580 Super L Construction King Loader Backhoe

6-13

FRONT DRIVE AXLE PLANETARY REF.

PART NO. 113561A1

1 2

1984938C1 1966169C1 144466A1 NSS 100556A1 100552A1 100559A1 116426A1 116427A1 100565A1 100550A1 A48041 116425A1 100561A1 100554A1 100553A1 NSS NSS 1966579C1 800-1134 100555A1 100562A1 114295A1 K395091 100557A1 905876R1 496-81000 825-11418

3 4 5 6 7 8 9 10 11 12 13

14 15 16 17 18 19 20 21 22 23 24 25

B17575

Bur 8-9932

DESCRIPTION REO'D. AXLE ASSEMBLY - front drive, Carraro No. 131204, parts list pages 6-5 - 6-17 ........................................................... 1 SEAL - oil, hub ................................................. 2 BEARING - tapered roller, hub ..................................... 2 HUB ASSEMBLY - front drive axle .................................. 2 HUB - wheel attaching ........................................ 1 STUD - hub, special .......................................... 8 O-RING - wheel hub ............................................. 2 RING - backup, wheel hub O-ring .................................. 2 BUSHING - carrier . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. 12 CARRIER - ring gear ............................................ 2 WASHER - thrust . . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 WASHER - thrust ............................................... 2 RING - snap .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 BOLT - hex, self-locking, special .................................. 12 GEAR - ring, planetary .. . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 PLANETARY ASSEMBLY - front drive axle ........................... 2 CARRIER ASSEMBLY - planetary . ... .. ... . .... . .... . .... . ... .. . 2 CARRIER - planetary ...................................... 1 SHAFT - pinion gear ... . .... . ... .. ... . .... . .... . .... . ... .. . 3 DISC - axle shaft. ......................................... 2 RING - external retaining , No. 34 . . ... .. ... . .... . .... . .... . ... .. . 6 RETAINER - pinion gear ....................................... 2 GEAR - pinion, planetary .. . .... . ... .. ... . .... . .... . .... . ... .. . 6 BEARING - needle, planetary gear, packet of 10 ................... 18 WASHER - thrust, pinion gear, outer .. .. ... . .... . .... . .... . ... .. . 6 PLUG - drain ................................................ 2 SCREW - special, planetary cover plate .. .. ... . .... . .... . .... . ... .. .4 WASHER - flat, 25/32 x 1-3/8 x 1/8 inch, hardened .................... 16 NUT - hex, 18 mm - 1.5 . . .... . .... . ... .. ... . .... . .... . .... . ... .. 16 SEALANT - black RTV silicone, 3 ounce (89 ml) tube, planetary cover to hub, not shown ................................................ UAR

Issued April, 1997

6-14

B94070245

580 Super L Construction King Loader Backhoe

6-15

FRONT DRIVE AXLE DIFFERENTIAL REF.

PART NO. 113561A1

1 2 3 4 5

109686A1 NSS NSS 827-10075 1967003C1 *N14407

6

*K395087

7

*N14408

8

*K395075

9 10 11 12 13

1966153C1 112486A1 1966559C 1 K395027 *K395086

DESCRIPTION REO'D. AXLE ASSEMBLY - front drive, Carraro No. 131204, parts list pages 6-5 - 6-17 ........................................................... 1 HOUSING ASSEMBLY - differential ................................ 1 HOUSING - differential, flange half ............................... 1 HOUSING - differential, plain half ................................ 1 BOLT - hex, 10 - 1.5 x 75 mm, class 10.9 ........................... 12 WASHER - thrust, differential housing ............................... 2 GEAR - side, differential, no longer available, for service order 231397 A 1 set .................................................. 2 SHAFT - pinion gear, no longer available, for service order 231397 A 1 set. ................................................. 1 GEAR - pinion , differential, no longer available, for service order 231397 A 1 set .................................................. 2 WASHER - thrust, pinion gear, no longer available, for service order 231397 A 1 set .................................................. 2 BRACKET - lock .. . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 BOLT - hex, self-locking, special , 6 - 1 x 12 mm ....................... 2 RING - locking, threaded . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 BEARING - tapered roller, differential ............................... 2 PIN - dowel , no longer available, for service order 231397A1 set ... . ... .. . 1

B17575

SEALANT - black RTV silicone, 3 ounce (89 ml) tube, bolt to differential housing , not shown ............................................. UAR

*231397A1

SET - gear, differential, service replacement, includes Ref 5-8 and 13 ......... 1

Bur 8-9932

Issued April, 1997

6-16

894070258

580 Super L Construction King Loader Backhoe

6-17

FRONT DRIVE AXLE RING AND PINION GEAR SET REF.

1 2 3 4 5 6 7 7 7 7 7 7 7 7 7 7 8 9 10 11

PART NO. 113561A1 144460A1 NSS NSS K261 065 K261014 1349058C1 1349059C1 140954A1 140953A1 140951A1 140949A1 140948A1 140943A1 140944A1 140945A1 140946A1 140947A1 K395090 K262143 238-5152 128570A1 B17575

Bur 8-9932

DESCRIPTION REO'D. AXLE ASSEMBLY - front drive, Carraro No. 131204, parts list pages 6-5 - 6-17 ........................................................... 1 GEAR - set, ring and pinion ....................................... 1 GEAR - ring, differential ....................................... 1 GEAR - pinion, differential ..................................... 1 WASHER - special ........................................... 1 RING - nut, pinion gear ........................................ 1 SPACER - collapsible ......................................... 1 WASHER - spacer ........................................... 2 SHIM - 2.5 mm (.098 inch) thick . .... . ... .. ... . .... . .... . .... . ... UAR SHIM - 2.6 mm (.102 inch) thick ................................. UAR SHIM - 2.7 mm (.106 inch) thick . .... . ... .. ... . .... . .... . .... . ... UAR SHIM - 2.8 mm (.110 inch) thick ................................. UAR SHIM - 2.9 mm (.114 inch) thick . .... . ... .. ... . .... . .... . .... . ... UAR SHIM - 3.0 mm (.118 inch) thick ................................. UAR SHIM - 3.1 mm (.122 inch) thick . .... . ... .. ... . .... . .... . .... . ... UAR SHIM - 3.2 mm (.125 inch) thick ................................. UAR SHIM - 3.3 mm (.129 inch) thick . .... . ... .. ... . .... . .... . .... . ... UAR SHIM - 3.4 mm (.133 inch) thick ................................. UAR BEARING - tapered roller, pinion gear . ... .. ... . .... . .... . .... . ... .. . 2 SEAL - oil ..................................................... 1 O-RING - 3-1 /4 ID x 3/32 inch wide .. . ... .. ... . .... . .... . .... . ... .. . 1 COVER - differential ............................................. 1 SEALANT - black RTV silicone, 3 ounce (89 ml) tube, differential cover to differential carrier, not shown ... . .... . ... .. ... . .... . .... . .... . ... UAR

Issued April, 1997

6-18

895030458

580 Super L Construction King Loader Backhoe

6-19

DRIVE SHAFT FOR FRONT DRIVE AXLE FRONT DRIVE AXLE TO TRANSMISSION REF.

2

3 4 5 6 7 8 9 10 11 12

PART NO. 136993A1 144280A1 144278A1 NSS NSS NSS 219-10 NSS 144279A1 219-10 0149860 NSS NSS NSS 608-12025

Bur 8-9932

DESCRIPTION REO'D. SHAFT ASSEMBLY - drive, front drive axle ............................. 1 YOKE - flange ................................................. 1 KIT - universal joint. ............................................. 2 JOINT - universal, drive shaft ................................... 1 BEARING - universal joint. .................................... .4 RING - retaining ............................................ .4 FITTING - grease, straight, 1/4-28 taper x 11 /16 inch ................... 1 SHAFT - drive, transmission to rear axle ............................. 1 YOKE - tube, splined, to rear axle .................................. 1 FITTING - grease, straight, 1/4-28 taper x 11 /16 inch .. . .... . .... . ... .. . 1 KIT - dust cap .................................................. 1 WASHER - cork .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 WASHER - steel ............................................. 1 CAP - dust seal retaining .. . .... . ... .. ... . .... . .... . .... . ... .. . 1 BOLT - hex, self-locking, 12 - 1.75 x 25 mm, class 10.9, not included with shaft assembly, purchase separately . ... .. ... . .... . .... . .... . ... .. .4

Issued April, 1997

6-20

BT97C1 70

6-21

580 Super L Construction King Loader Backhoe

TRANSMISSION COOLING SYSTEM USED WITH 129264A 1 OR 234876A 1 RADIATOR ASSEMBLY (SEE PAGE 2-3 FOR RADIATOR) REF. 1

PART NO. *231280A1

1A

*277114A1

2 3 4 5 6 7 8 9 10 11 12 13 14

614-10020 895-11010 233409A1 237708A1 188829A1 188830A1 039696 614-12025 896-11012 L18337 218-5137 237-6010 183735A1 233311A1

15

*233817A1

16 17

233972A1 234719A1

18 19 20

345-44 258746A1 258747A1 258748A1

DESCRIPTION REO'D. COOLER - hydraulic oil , used with 129264A 1 or 234876A 1 radiator on page 2-3, uses radiator upper mounting bolts, see page 9-69 for hardware and page 8-9 for additional cooler hydraulic routing, replaces 139783A 1 cooler, if used , for service order 277114A 1 cooler ................ 1 COOLER - hydraulic oil , not used in production, for service of 231280A 1 cooler, if used, not shown ........................................... 1 BOLT - hex, full threads, 10- 1.5 x 20 mm ... .. ... . .... . .... . .... . ... .. . 2 WASHER - flat, 11 x 20 x 2 mm ...................................... 2 BAFFLE - foam, used with 231280A 1, Ref 1 cooler . . .... . .... . .... . ... .. . 2 SEALANT - RTV clear, 10.3 ounce tube ................................ 1 HOSE - 1215 mm (47-7/8 inch) long, transmission to cooler inlet. . .... . ... .. . 1 HOSE - 1525 mm (60 inch) long, cooler outlet to transmission ............... 1 CLAMP - P-type, double, 1 inch .. . .... . ... .. ... . .... . .... . .... . ... .. . 1 BOLT - hex, full threads, 12 - 1.75 x 25 mm ............................. 1 WASHER - flat, 13.5 x 24 x 3 mm, hardened . .. ... . .... . .... . .... . ... .. . 1 STRAP - tie, 15 inch, nylon, retaining .................................. 3 ELBOW - 45 degree, 7/8-14 inch flare x adj O-ring boss .. . .... . .... . ... .. . 2 O-RING - 3/4 10 x 3/32 inch wide ................................... 1 SEAL - radiator to oil cooler . . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SEAL - adhesive back, 20 x 20 x 270 mm long, radiator to oil cooler .......... 2 COOLER - hydraulic oil, with steel flanges, used with 234876A 1 radiator on page 2-3, uses radiator upper mounting bolts, see page 9-69 for hardware and page 8-9 for additional cooler hydraulic routing, if used ......... 1 SEAL - 564 mm (22-7/32 inch) long, cooler to wrapper, if used .. . .... . ... .. . 1 SEAL - 70 x 100 x 32 mm, top corner block, used with 345-44 adhesive, if used ... . ... .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 ADHESIVE - spray can, 3M No. 74, 23 ounce ........................... 1 SEAL - 390 mm (15-3/8 inch) long , cooler side, if used ... . .... . .... . ... .. . 2 SEAL - 132 mm (5-7/32 inch) long , cooler slot, if used ..................... 2 SEAL - 100 mm (3-15/16 inch) long, cooler side, bottom, if used . . .... . ... .. . 2

* NOTE: Part number is stamped on top of oil coolers.

Bur 8-9932

Issued April, 1997

6-21A

BT97C166

6-21B

580 Super L Construction King Loader Backhoe

TRANSMISSION COOLING SYSTEM USED WITH 239739A1 HEAVY DUTY RADIATOR ASSEMBLY (SEE PAGE 2-3B FOR RADIATOR) REF. 1

PART NO. 235811A1

2 3 5 5A

614-10020 895-11010 243804A1 218-5232

5B 6 7 8 9 10 11 12 13 14 15 16 17

254154A1 243805A1 039696 614-12025 896-11012 L18337 218-5137 237-6010 233972A1 234719A1 233970A1 233971A1 234499A1

Bur 8-9932

DESCRIPTION REO'D. COOLER - hydraulic oil , heavy duty, used with 239739A 1 heavy duty radiator on page 2-3B, uses radiator upper mounting bolts, see page 9-69 for hardware and page 8-9 for additional cooler hydraulic routing . . ... .. . 1 BOLT - hex, full threads, 10- 1.5 x 20 mm .............................. 2 WASHER - flat, 11 x 20 x 2 mm .. . .... . ... .. ... . .... . .... . .... . ... .. . 2 HOSE - 1225 mm (48-1 /4 inch) long, transmission to cooler inlet, if used ...... 1 ELBOW - 90 degree, 7/8-14 inch flare x swivel, used with Ref 5 hose, if used ............................................................ 1 HOSE - 1240 mm (48-7/8 inch) long, transmission to cooler inlet, if used ... .. . 1 HOSE - 1525 mm (60 inch) long , cooler outlet to transmission ............... 1 CLAMP - P-type, double, 1 inch .. . .... . ... .. ... . .... . .... . .... . ... .. . 1 BOLT - hex, full threads, 12 - 1.75 x 25 mm ............................. 1 WASHER - flat, 13.5 x 24 x 3 mm, hardened . .. ... . .... . .... . .... . ... .. . 1 STRAP - tie, 15 inch, nylon, retaining .................................. 3 ELBOW - 45 degree, 7/8-14 inch flare x adj O-ring boss .. . .... . .... . ... .. . 2 O-RING - 3/4 10 x 3/32 inch wide ................................... 1 SEAL - 564 mm (22-7/32 inch) long, horizontal , cooler to wrapper . .... . ... .. . 1 SEAL - 70 x 100 x 32 mm, upper corner ................................ 2 SEAL - 472 mm (18-5/8 inch) long , vertical , cooler to wrapper ... . .... . ... .. . 2 SEAL - 103 mm (4-1 / 16 inch) long , lower corner. ......................... 2 SEAL - 45 x 120 x 15 mm, cooler . . .... . ... .. ... . .... . .... . .... . ... .. . 2

Issued April, 1997

6-22

J~ BS97C092

580 Super L Construction King Loader Backhoe

6-23

TRANSMISSION MOUNTING, DRIVE SHAFT, DIPSTICK AND GEAR SHIFT LEVER REF. 1 2 3 4 5 6

PART NO. 187714A1 187715A1 484-6316 459-11014 493-41020 179689A1

7 8 9 10 11 12 13 14

190618A1 280-16516 828-12055 492-11050 829-1412 126-116 143370A1 * 123842A1

15

* 123843A1

16 17 18

627-10035 496-21041 222-3006

19

121659A1

20 21 21

121658A1 1995137C1 1995137C1 C

21

1995137C1 R

22 23 24 25 26 27 28 29 30 31 32 33 34 35

428-510 A15672 A178706 496-21041 626-10016 614-12040 896-15012 184791A1 185338A1 814-16110 035009 117846A1 832-10416 119045A1

36 37

608-12025 183175A1

38 39

218-459 237948A1

* NOTE: Bur 8-9932

DESCRIPTION REO'D. KNOB - upper, cover ............................................... 1 KNOB - lower ..................................................... 1 SCREW - set, hex socket headless, 5/ 16 NF x 3/8 inch, half dog point ........ 1 SCREW - machine, pan head slotted , No. 10 NF x 7/8 inch ................. 2 WASHER - external tooth lock, 3/16 inch ............................... 2 LEVER - transmission gear shift, see page 4-11 for clutch cutout harness and switch ................................................ 1 BOOT - transmission gear shift lever. .................................. 1 SCREW - self-tapping, hex washer head, No. 10 - 16 x 1 inch .............. .4 BOLT - hex, 12 - 1.75 x 55 mm, class 10.9 ... .. ... . .... . .... . .... . ... .. . 1 WASHER - lock, 1/2 inch ............................................ 1 NUT - hex, 12 mm - 1.75, class 10 . .... . ... .. ... . .... . .... . .... . ... .. . 1 KEY - Woodruff, 3/16 x 3/4 inch ...................................... 1 SPRING - return, shift lever . . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 TRANSMISSION ASSEMBLY - two wheel drive, parts list pages 6-25, 6-27, 6-31 - 6-39B and 6-43 . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 TRANSMISSION ASSEMBLY - four wheel drive, parts list pages 6-25 and 6-29 - 6-45 .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 BOLT - hex, full threads, 10 - 1.5 x 35 mm , class 10.9 .................... 12 WASHER - flat, 13/32 x 13/16 x 3/32 inch, hardened . .... . .... . .... . ... .. 12 ADAPTER - compression, 1 tube 00 x 3/4 inch PT, used with 121659A1 tube, Ref 19, if used ... . .... . ... .. ... . .... . .... . .... . ... .. . 1 TUBE - transmission dipstick, no longer available, order 237948A 1 tube and 218-459 adapter, Ref 38 and 39 .... . ... .. ... . .... . .... . .... . ... .. . 1 DIPSTICK - oil level, transmission ..................................... 1 CONVERTER - torque, new . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 RETURN NUMBER - torque converter core, use this part number to return torque converter for credit when using a remanufactured assembly ... .. . 1 CONVERTER - torque, remanufactured, North America only, component parts not serviced separately . ... .. ... . .... . .... . .... . ... .. . 1 BOLT - hex, 5/16 NF x 5/8 inch, grade 8 ................................ 6 WASHER - flat, hardened, special. . .... . ... .. ... . .... . .... . .... . ... .. . 6 PLATE - adapter, torque converter to engine flywheel ..................... 1 WASHER - flat, 13/32 x 13/16 x 3/32 inch, hardened . .... . .... . .... . ... .. . 6 BOLT - hex, full threads, 10- 1.5 x 16 mm , class 10.9 ..................... 6 BOLT - hex, full threads, 12 - 1.75 x 40 mm .. .. ... . .... . .... . .... . ... .. . 7 WASHER - flat, 13.5 x 28 x 4 mm, hardened ............................ 7 BRACKET - mounting, transmission, right-hand . ... . .... . .... . .... . ... .. . 1 BRACKET - mounting, transmission, left-hand ........................... 1 BOLT - hex, 16 - 2.0 x 110 mm ... . .... . ... .. ... . .... . .... . .... . ... .. . 2 WASHER - flat, special, 5/8 inch, hardened ............................. 6 INSULATOR - engine mount, rear . . .... . ... .. ... . .... . .... . .... . ... .. . 2 NUT - hex, self-locking, 16 mm - 2.0 ................................... 2 SHAFT ASSEMBLY - drive, transmission to rear axle, parts list page 6-63 ............................................................ 1 BOLT - hex, self-locking, 12 - 1.75 x 25 mm, class 10.9 ... . .... . .... . ... .. .4 SEAL - foam, transmission control lever, installed between firewall and flange on four speed shift lever boot, cab models only .... . .... . .... . ... .. . 1 ADAPTER - straight, 1-5/16-12 flare x 3/4 inch PT ........................ 1 TUBE - transmission dipstick . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1

See page 6-25 for remanufactured transmission part numbers.

Issued April, 1997

6-24

BT97C168

580 Super L Construction King Loader Backhoe

6-25

TRANSMISSION ASSEMBLY OIL FILTERS TWO WHEEL AND FOUR WHEEL DRIVE REF.

PART NO. 123842A1 123842A1C 123842A1 R

123843A 1 123843A 1C 123843A 1R

* 181167A 1

1A 2 3 4 5 6

* 254686A1

7 8 9 10 11 12 13

190433A1 278534A1 +#100748A1 181219A1 614-8018 181102A1 181202A1

14

190445A1

181101A1 #181274A1 #181141A1 181196A1 # 190426A1

DESCRIPTION REO'D. TRANSMISSION ASSEMBLY - two wheel drive, new, parts list pages 6-25, 6-27, 6-31 - 6-39B and 6-43 ..................................... 1 RETURN NUMBER - transmission core, use this part number to return transmission for credit when using a remanufactured assembly .............. 1 TRANSMISSION ASSEMBLY - remanufactured, North America only, component parts shown on this page do not apply to the remanufactured assembly .. . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 TRANSMISSION ASSEMBLY - four wheel drive, new, parts list pages 6-25 and 6-29 - 6-45 ............................................... 1 RETURN NUMBER - transmission core, use this part number to return transmission for credit when using a remanufactured assembly .............. 1 TRANSMISSION ASSEMBLY - remanufactured, North America only, component parts shown on this page do not apply to the remanufactured assembly .. . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 FILTER - oil, cartridge, transmission, tractor P.I.N. JJG0189018 thru JJG0198872; may have been used with a 6 mm orifice plug , Ref 14, under transmission filter on some models, also remove this plug ; no longer used, order 254686A 1 filter .................................. 1 FILTER - oil, cartridge, transmission, 152 mm (6 inch) long .. . .... . ... .. . 1 PLUG - oil, 14 - 1.5 mm, used on four wheel drive models only ........... 1 KIT - valve, used on four wheel drive models only . .... . .... . .... . ... .. . 1 O-RING - small, used on four wheel drive models only .................. 1 PLUG - bypass valve, used on four wheel drive models only . . .... . ... .. . 1 O-RING - bypass valve, cylinder, one (1) used at each end of item 7, cylinder bypass valve, used on four wheel drive models only . . .... . ... .. . 2 CYLINDER - bypass valve, used on four wheel drive models only ......... 1 FILTER - oil, replaces 181168A 1 filter . ... .. ... . .... . .... . .... . ... .. . 1 O-RING - sealing ............................................... 1 COVER - access, oil filter . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 BOLT - hex, full threads, 8 - 1.25 x 18 mm ........................... 2 PLUG - oil, used on four wheel drive models only . .... . .... . .... . ... .. . 1 CONNECTOR - straight, used with Ref 1 filter, no longer used, not required with 254686A 1 filter .. . .... . ... .. ... . .... . .... . .... . ... .. . 1 PLUG - orifice, 6 mm hole through center, used under 181167A 1 transmission filter on two wheel or four wheel drive tractor P.I.N .

JJG0189018 thru JJG0197623; no longer used, remove if replacing 181167A 1 filter with 254686A 1 filter. . . ... .. ... . .... . .... . .... . ... .. . 1

+278302A1

KIT - seal, transmission overhaul, two wheel drive, includes above parts with a +, also see kit parts on pages 6-27, 6-33 - 6-39B and 6-43 ............ 1

# 278836A 1

KIT - seal, transmission overhaul, four wheel drive, includes above parts with a #, also see kit parts on pages 6-29 and 6-33 - 6-45 . . .... . .... . ... .. . 1

* NOTE:

To identify which filter is fitted on your unit, see the part number stamped on your

filter.

Bur 8-9932

Issued April, 1997

6-26

\

BT97C005

580 Super L Construction King Loader Backhoe

6-27

TRANSMISSION ASSEMBLY TRANSMISSION HOUSING - TWO WHEEL DRIVE REF.

1 2 3 4 5 6 7 8 8A 9 10 11 12 13 14

PART NO. 123842A1

181267A1 1530028C1 +934667R1 181100A1 K260177 181197A1 614-10030 100557A1 238-6121 814-10150 181268A1 181179A1 +181105A1 181232A1 +181141A1 +278302A1

Bur 8-9932

DESCRIPTION REO'D. TRANSMISSION ASSEMBLY - two wheel drive, parts list pages 6-25, 6-27, 6-31 - 6-39B and 6-43, see page 6-25 for remanufactured transmission part numbers .......................................... 1 HOUSING - front half ............................................ 1 BREATHER - housing ........................................... 1 WASHER - flat, copper, special, 10 x 14 x 1.5 mm ..................... 2 PLUG - housing ................................................ 2 PIN - dowel , special, 10 x 25 mm ................................... 3 COVER - housing, rear half ....................................... 1 BOLT - hex, full threads, 10- 1.5 x 30 mm .. ... . .... . .... . .... . ... .. 23 PLUG - drain .................................................. 1 O-RING - 1-1 / 16 ID x 3/32 inch wide .. .. ... . .... . .... . .... . ... .. . 1 BOLT - hex, 10- 1.5 x 150 mm .................................... 2 HOUSING - rear half ... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 BOLT - hex, special ............................................. 2 WASHER - flat, copper, special, 14 x 20 x 1.5 mm .... . .... . .... . ... .. .4 TUBE - oil lubrication ............................................ 1 O-RING - housing . . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 3 KIT - seal, transmission overhaul, two wheel drive, includes above parts with a +, also see kit parts on pages 6-25, 6-33 - 6-39B and 6-43 ............ 1

Issued April, 1997

6-28

BT97C004

580 Super L Construction King Loader Backhoe

6-29

TRANSMISSION ASSEMBLY TRANSMISSION HOUSING - FOUR WHEEL DRIVE REF.

1 1A 2 3 4 5 6 7 8 8A 9 10 11 12 13 14 15

PART NO. 123843A1

181200A1 239606A1 1530028C1 #934667R1 181100A1 K260177 181197A1 614-10030 100557A1 238-6121 218-1023 181201A1 181179A1 #181105A1 181232A1 181176A1 #181141A1 #278836A1

Bur 8-9932

DESCRIPTION REO'D. TRANSMISSION ASSEMBLY - four wheel drive, parts list pages 6-25 and 6-29 - 6-45, see page 6-25 for remanufactured transmission part numbers ......................................................... 1 HOUSING - front half ............................................ 1 PLUG - housing , oil passage port, not shown ......................... 1 BREATHER - housing ........................................... 1 WASHER - flat, copper, special, 10 x 14 x 1.5 mm ..................... 2 PLUG - housing ................................................ 2 PIN - dowel , special, 10 x 25 mm ................................... 3 COVER - housing, rear half ... . .... . ... .. ... . .... . .... . .... . ... .. . 1 BOLT - hex, full threads, 10- 1.5 x 30 mm .......................... 23 PLUG - drain . ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 O-RING - 1-1 / 16 ID x 3/32 inch wide ............................. 1 ADAPTER - straight, 1/2-20 flare x 1/4 inch PT .. . .... . .... . .... . ... .. . 2 HOUSING - rear half ............................................ 1 BOLT - hex, special .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 WASHER - flat, copper, special, 14 x 20 x 1.5 mm .................... .4 TUBE - oil lubrication ... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 TUBE - oil ..................................................... 1 O-RING - housing . . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 3 KIT - seal, transmission overhaul, four wheel drive, includes above parts with a #, also see kit parts on pages 6-25, 6-33 - 6-45 ..................... 1

Issued April, 1997

6-30

8195G027

580 Super L Construction King Loader Backhoe

6-31

TRANSMISSION ASSEMBLY OIL PUMP TWO WHEEL OR FOUR WHEEL DRIVE REF.

PART NO.

* 123842A1 * 123843A1 181199A3 2 3 3A 4 5

181143A 1 181270A1 192803A1 198713A1 181109A1

6 7

192802A1 864-6025

8 9 10 11 12

NSS 181145A1 181214A1 198712A1 181215A1

13

181217A1

14

181216A1

15 16 17 18

181205A1 814-8060 NSS 181269A1

19 20

181142A1 246767A1

21

181218A1

181199A4 2 3 3A 4 5

247744A1 181270A1 %NSS 198713A1 181109A1

6

%NSS %247749A1

* NOTE:

DESCRIPTION REO'D. TRANSMISSION ASSEMBLY - two wheel drive, parts list pages 6-25, 6-27, 6-31 - 6-39B and 6-43 ......................................... 1 TRANSMISSION ASSEMBLY - four wheel drive, parts list pages 6-25 and 6-29 - 6-45 ................................................... 1 PUMP ASSEMBLY - oil , transmission , replaces 181199A2 pump, no longer available, order 181199A4 below ............................. 1 SHAFT - small, not available for service, order 181199A4 pump . . ... .. . 1 SPRING - detent, not available for service, order 181199A4 pump ...... 1 PIN - valve ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 STOP - spring, not available for service, order 181199A4 pump ........ 1 PIN - roll, 5 x 22 mm, not available for service, order 181199A4 pump ......................................................2 VALVE - piston . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 BOLT - hex socket, 6 - 1.0 x 25 mm, not available for service, order 181199A4 pump .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 SUPPORT - pump ........................................... 1 BALL - check, not available for service, order 181199A4 pump .. . ... .. . 1 SPRING - detent, not available for service, order 181199A4 pump ...... 1 GUIDE - spring, not available for service, order 181199A4 pump . ... .. . 1 BUSHING - pump support, small , not available for service, order 181199A4 pump .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 BUSHING - pump support, large, not available for service, order 181199A4 pump below .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 BUSHING - pump housing, not available for service, order 181199A4 pump .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SEAL - oil, pump housing ...................................... 1 BOLT - hex, 8 - 1.25 x 60 mm .... . ... .. ... . .... . .... . .... . ... .. . 6 HOUSING - oil pump ......................................... 1 GEAR - large, 23 teeth, not available for service, order 181199A4 pump below ................................................. 1 O-RING - pump housing ... . .... . ... .. ... . .... . .... . .... . ... .. . 1 BEARING - needle, replaces 181134A 1 bearing, not available for service, order 181199A4 pump ... . ... .. ... . .... . .... . .... . ... .. . 1 GEAR - small, 12 teeth, not available for service, order 181199A4 pump ... .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 PUMP ASSEMBLY - oil , transmission , Carrara No. CA134725, replaces 181199A2 or 181199A3 pump .............................. 1 SHAFT - small, not available for service, order 181199A4 pump . . ... .. . 1 SPRING - detent, not available for service, order 181199A4 pump ...... 1 PIN - valve, order 247749A 1 piston valve kit below . . .... . .... . ... .. . 1 STOP - spring, not available for service, order 181199A4 pump ........ 1 PIN - roll, 5 x 22 mm, not available for service, order 181199A4 pump ......................................................2 VALVE - piston, order 247749A1 piston valve kit below ... . .... . ... .. . 1 KIT - piston valve, not available for service, order 181199A4 pump .... . ... .. . 1

See page 6-25 for remanufactured transmission part numbers.

Continued on next page

Bur 8-9932

Issued April, 1997

6-31 A

8195G027

580 Super L Construction King Loader Backhoe

6-31B

TRANSMISSION ASSEMBLY OIL PUMP TWO WHEEL OR FOUR WHEEL DRIVE REF.

PART NO.

* 123842A1 * 123843A1 181199A4

7

864-6025

8 9 10 11 12

NSS 181145A1 181214A1 198712A1 181215A1

13

247746A1

14 15 16 17 18

181216A1 181205A1 814-8060 NSS 247748A1

19 20

181142A1 246767A1

21

181218A1

* NOTE:

Bur 8-9932

DESCRIPTION REO'D. TRANSMISSION ASSEMBLY - two wheel drive, parts list pages 6-25, 6-27, 6-31 - 6-39B and 6-43 ......................................... 1 TRANSMISSION ASSEMBLY - four wheel drive, parts list pages 6-25 and 6-29 - 6-45 ................................................... 1 PUMP ASSEMBLY - oil , transmission , Carrara No. CA 134725, replaces 181199A2 or 181199A3 pump, continued from previous page .. . ... .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 BOLT - hex socket, 6 - 1.0 x 25 mm, not available for service, order 181199A4 pump .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 SUPPORT - pump ........................................... 1 BALL - check, not available for service, order 181199A4 pump .. . ... .. . 1 SPRING - detent, not available for service, order 181199A4 pump ...... 1 GUIDE - spring, not available for service, order 181199A4 pump . ... .. . 1 BUSHING - pump support, small , not available for service, order 181199A4 pump .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 BUSHING - pump support, large, not available for service, order 181199A4 pump .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 BUSHING - pump housing ..................................... 1 SEAL - oil, pump housing .. . .... . ... .. ... . .... . .... . .... . ... .. . 1 BOLT - hex, 8 - 1.25 x 60 mm ................................... 6 HOUSING - oil pump . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 GEAR - 23 teeth, charge pump, large, not available for service, order 181199A4 pump .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 O-RING - pump housing ....................................... 1 BEARING - needle, not available for service, order 181199A4 pump ...................................................... 1 GEAR - small, 12 teeth, not available for service, order 181199A4 pump ...................................................... 1

See page 6-25 for remanufactured transmission part numbers.

Issued April, 1997

6-32

®-- ~ ~

® ®--- ~

BT97C003

[J

580 Super L Construction King Loader Backhoe

6-33

TRANSMISSION ASSEMBLY TRANSMISSION SHIFTER MECHANISM TWO WHEEL OR FOUR WHEEL DRIVE REF.

PART NO.

* 123842A1 * 123843A1 %NSS

2 3 4 5 6 7 8

614-12016 +#1966835C1 +# 1966993C1 181139A1 864-8025 181171A1 %NSS

9

%NSS

10

%NSS

11 12 13

+#181177A1 +#181138A1 %NSS

14

NSS

15

+#NSS

16 17 18 19 20

181173A1

+# 864-10025 181175A1 181245A1 %+#905794R1

DESCRIPTION REO'D. TRANSMISSION ASSEMBLY - two wheel drive, parts list pages 6-25, 6-27, 6-31 - 6-39B and 6-43 ......................................... 1 TRANSMISSION ASSEMBLY - four wheel drive, parts list pages 6-25 and 6-29 - 6-45 ................................................... 1 RAIL - shifter fork, third and fourth, replaces 181204A 1, 181204A2 and 181206A2 rail, no longer included in transmission assembly, order 256888A3 synchronizer kit, see below . ... . .... . .... . .... . ... .. . 1 BOLT - hex, full threads, 12 - 1.75 x 16 mm .......................... 3 WASHER - flat, special , 12 x 16 x 1.5 mm . .. ... . .... . .... . .... . ... .. . 3 SPRING - detent ............................................... 2 BALL - detent . ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 4 BOLT - hex socket, 8 - 1.25 x 25 mm ................................ 3 COVER - shift lever .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 LEVER - shift, replaces 190428A 1, 190428A2 and 190428A3 lever, includes bushing and retaining ring, no longer included in transmission assembly, order 256888A3 kit. .......................... 1 PIN - shift lever, replaces 1967585C1 pin, no longer included in transmission assembly, order 256888A3 synchronizer kit, see below ....... 2 BOOT - rubber, replaces 1967581 C1 boot, no longer included in transmission assembly, order 256888A3 synchronizer kit, see below ....... 1 CLAMP - adjustable .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 O-RING - sealing ............................................... 1 SPRING - shift lever, replaces 1967586C1 and 190436A1 spring , no longer included in transmission assembly, order 256888A3 kit ............ 1 BUSHING - shift lever, replaces 181180A1 bushing, no longer included in transmission assembly, bushing is now part of 190428A3 lever, Ref 8, which is not serviced separately, order 256888A3 kit .. . ... .. . 1 RING - external retaining, replaces 800-1115 ring, no longer included in transmission assembly, ring is now part of 190428A3 lever, Ref 8, which is not serviced separately, order 256888A3 kit ......... 1 SHIFTER - rail ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 BOLT - hex socket, 10- 1.5 x 25 mm ................................ 2 PLATE - retainer, detent ball .. . .... . ... .. ... . .... . .... . .... . ... .. . 1 RAIL - shifter fork, first and second ................................. 1 PIN - roll, 6 x 30 mm .... . .... . .... . ... .. ... . .... . .... . .... . ... . 2-4

%256888A3

KIT - synchronizer service, replaces 256888A2 kit, includes parts on pages 6-33, 6-33B, 6-37 - 6-39B, also includes (1 each) 278531 A 1 washer, 278532A 1 bushing , 278533A 1 spring and 279039A 1 shift lever snap ring which are not serviced separately and not shown ................. 1

+278302A1

KIT - seal, transmission overhaul, two wheel drive, includes above parts with a +, also see kit parts on pages 6-25, 6-27, 6-35 - 6-39B and 6-43 . . ... .. . 1

# 278836A1

KIT - seal, transmission overhaul, four wheel drive, includes above parts with a #, also see kit parts on pages 6-25, 6-29 and 6-33 - 6-45 .............. 1

* NOTE:

See page 6-25 for remanufactured transmission part numbers.

Continued on next page

Bur 8-9932

Issued April, 1997

6-33A

®-- ~ ~

® ®--- ~

BT97C003

[J

580 Super L Construction King Loader Backhoe

6-33B

TRANSMISSION ASSEMBLY TRANSMISSION SHIFTER MECHANISM TWO WHEEL OR FOUR WHEEL DRIVE REF.

PART NO.

* 123842A1 * 123843A1 21 22

181203A1 %NSS

23 24 25

+#181104A1 181275A1 614-8016

DESCRIPTION REO'D. TRANSMISSION ASSEMBLY - two wheel drive, parts list pages 6-25, 6-27, 6-31 - 6-39B and 6-43 ......................................... 1 TRANSMISSION ASSEMBLY - four wheel drive, parts list pages 6-25 and 6-29 - 6-45 ................................................... 1 FORK - gear shift, first and second .. . ... .. ... . .... . .... . .... . ... .. . 1 FORK - gear shift, third and fourth, replaces 181174A1 and 181174A2 fork, no longer included in transmission assembly, order 256888A3 kit .................................................. 1 WASHER - sealing, copper ... . .... . ... .. ... . .... . .... . .... . ... .. .4 BOLT - hex, special ............................................. 1 BOLT - hex, full threads, 8 - 1.25 x 16 mm .. ... . .... . .... . .... . ... .. . 1

%256888A3

KIT - synchronizer service, replaces 256888A2 kit, includes parts on pages 6-33, 6-33B, 6-37 - 6-39B, also includes (1 each) 278531 A 1 washer, 278532A 1 bushing , 278533A 1 spring and 279039A 1 shift lever snap ring which are not serviced separately and not shown ................. 1

+278302A1

KIT - seal, transmission overhaul, two wheel drive, includes above parts with a +, also see kit parts on pages 6-25, 6-27, 6-33 - 6-39B and 6-43 . . ... .. . 1

# 278836A1

KIT - seal, transmission overhaul, four wheel drive, includes above parts with a #, also see kit parts on pages 6-25, 6-29 and 6-33 - 6-45 .............. 1

* NOTE:

Bur 8-9932

See page 6-25 for remanufactured transmission part numbers.

Issued April, 1997

6-34

8 9407070T

580 Super L Construction King Loader Backhoe

6-35

TRANSMISSION ASSEMBLY IDLER AND PRIMARY SHAFT TWO WHEEL OR FOUR WHEEL DRIVE REF.

PART NO.

* 123842A1 * 123843A1 1 2 3 4 5 6 7 8 9 10 11 12

ST205A 181151A1 181186A1 181181A1 181186A1 +#A48041 181128A1 +#181154A1 181188A1 181187A1 181184A1 +#181132A1

DESCRIPTION REO'D. TRANSMISSION ASSEMBLY - two wheel drive, parts list pages 6-25, 6-27, 6-31 - 6-39B and 6-43 ......................................... 1 TRANSMISSION ASSEMBLY - four wheel drive, parts list pages 6-25 and 6-29 - 6-45 ................................................... 1 BEARING - ball .. . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 SHIM - bearing, 52 x 35.1 x 4 mm .................................. 2 GEAR - idler, 27 teeth .. . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SHAFT - idler .................................................. 1 GEAR - idler, 27 teeth .. . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 RING - snap ................................................... 1 BEARING - ball .. . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 WASHER - thrust, 65 x 45 mm ..................................... 1 GEAR - drive, third, 28 teeth .. . .... . ... .. ... . .... . .... . .... . ... .. . 1 GEAR - drive, fourth, 39 teeth ..................................... 1 SHAFT - primary . . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 BEARING - roller ............................................... 1

+278302A1

KIT - seal, transmission overhaul, two wheel drive, includes above parts with a +, also see kit parts on pages 6-25, 6-27, 6-33 - 6-39B and 6-43 . . ... .. . 1

# 278836A1

KIT - seal, transmission overhaul, four wheel drive, includes above parts with a #, also see kit parts on pages 6-25, 6-29 and 6-33 - 6-45 .............. 1

* NOTE:

Bur 8-9932

See page 6-25 for remanufactured transmission part numbers.

Issued April, 1997

6-36

89411166T

580 Super L Construction King Loader Backhoe

6-37

TRANSMISSION ASSEMBLY INPUT SHAFT TWO WHEEL OR FOUR WHEEL DRIVE REF.

PART NO.

* 123842A1 * 123843A1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

16

17 18 19 20 21 22 23 24

+#181152A2 +#A48041 181128A1 181153A1 +#181154A1 181135A1 181228A2 181162A1 +#181116A1 +#181163A1 181159A1 181158A1 +#181111A1 181161A1 %NSS

%NSS

+#181157A2 +# 181156A2 +#181108A1 181185A1 0142898 181227A2 +#181164A1 181126A1

DESCRIPTION REO'D. TRANSMISSION ASSEMBLY - two wheel drive, parts list pages 6-25, 6-27, 6-31 - 6-39B and 6-43 ......................................... 1 TRANSMISSION ASSEMBLY - four wheel drive, parts list pages 6-25 and 6-29 - 6-45 ................................................... 1 SEAL - oil, replaces 181152A1 seal. . . ... .. ... . .... . .... . .... . ... .. .4 RING - snap ................................................... 2 BEARING - ball .. . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SPACER - bearing .............................................. 1 WASHER - thrust, 65 x 45 mm . . .... . ... .. ... . .... . .... . .... . ... .. . 2 BEARING - needle ............................................. .4 GEAR - input shaft, 35 teeth, replaces 181228A 1 gear . . .... . .... . ... .. . 1 PLATE - thrust ................................................. 2 RING - lock . .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 WASHER - thrust ............................................... 2 PLATE - disc, intermediate .... . .... . ... .. ... . .... . .... . .... . ... .. 16 PLATE - disc, clutch ............................................ 12 RING - snap .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 PLATE - pressure ............................................... 2 SPRING - detent, replaces 181160A 1 and 181160A2 spring, no longer included in transmission assembly, order 256888A3 synchronizer kit, see below ... . .... . ... .. ... . .... . .... . .... . ... .. . 2 PISTON - input shaft, replaces 181155A 1 and 181155A2 piston, no longer included in transmission assembly, order 256888A3 synchronizer kit, see below ....................................... 2 RING - seal, replaces 181157A1 ring . . ... .. ... . .... . .... . .... . ... .. . 2 RING - seal, small, replaces 181156A 1 ring .......................... 2 PIN - roll ... .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 4 SHAFT - input. ................................................. 1 PLUG - input shaft . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 GEAR - shaft, 29 teeth, replaces 181227A 1 gear ...................... 1 SPACER - bearing . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 BEARING - ball ................................................ 1

%256888A3

KIT - synchronizer service, replaces 256888A2 kit, includes parts on pages 6-33, 6-33B, 6-37 - 6-39B, also includes (1 each) 278531 A 1 washer, 278532A 1 bushing, 278533A 1 spring and 279039A 1 shift lever snap ring which are not serviced separately and not shown . .... . .... . ... .. . 1

+278302A1

KIT - seal, transmission overhaul, two wheel drive, includes above parts with a +, also see kit parts on pages 6-25, 6-27, 6-33 - 6-39B and 6-43 ........ 1

# 278836A1

KIT - seal, transmission overhaul, four wheel drive, includes above parts with a #, also see kit parts on pages 6-25, 6-29 and 6-33 - 6-45 .. . .... . ... .. . 1

* NOTE:

Bur 8-9932

See page 6-25 for remanufactured transmission part numbers.

Issued April, 1997

6-38

89411167T

580 Super L Construction King Loader Backhoe

6-39

TRANSMISSION ASSEMBLY SECONDARY SHAFT TWO WHEEL OR FOUR WHEEL DRIVE REF.

PART NO.

* 123842A1 * 123843A1 1 2 3 4 5

6

7 8 9 10 11 12 13 14 15 16 17 18 19

+#181118A1 +#181132A1 +#181193A1 181190A1 +#181114A1 %NSS

%NSS

NSS NSS NSS NSS NSS NSS NSS NSS NSS 181189A1 181226A1 181224A1 181192A1

DESCRIPTION REO'D. TRANSMISSION ASSEMBLY - two wheel drive, parts list pages 6-25, 6-27, 6-31 - 6-39B and 6-43 ......................................... 1 TRANSMISSION ASSEMBLY - four wheel drive, parts list pages 6-25 and 6-29 - 6-45 ................................................... 1 RING - lock . .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 BEARING - roller ............................................... 1 WASHER - thrust, 64 x 40 mm . . .... . ... .. ... . .... . .... . .... . ... .. . 1 GEAR - driven, second, 43 teeth ................................... 1 RING - snap .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 6 KIT - synchronizing service, replaces 190427A 1 kit, no longer included in transmission assembly or serviced separately, order 256888A3 synchronizer kit, see below ............................... 1 SPACER - replaces 2441 09A 1 spacer, gear to synchronizer ring, no longer included in kit or transmission assembly, order 256888A3 synchronizer kit, see below . .. ... . .... . .... . .... . ... .. . 2 RING - synchronizer .......................................... 2 RING - synchronizer, flanged .... . ... .. ... . .... . .... . .... . ... .. . 2 SPACER - hub .............................................. 2 RETAINER - spacer . . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 HUB - synchronizer ........................................... 1 SPRING - hub . . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 3 BALL - hub ................................................. 3 PLATE - spring . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 3 SLEEVE - hub ............................................... 1 GEAR - driven, first, 49 teeth .. . .... . ... .. ... . .... . .... . .... . ... .. . 1 SPACER - gear, two-wheel drive models ............................. 1 GEAR - drive, MFD, 44 teeth .. . .... . ... .. ... . .... . .... . .... . ... .. . 1 GEAR - driven, fourth, 23 teeth .................................... 1

%256888A3

KIT - synchronizer service, replaces 256888A2 kit, includes parts on pages 6-33, 6-33B, 6-37 - 6-39B, also includes (1 each) 278531 A 1 washer, 278532A 1 bushing, 278533A 1 spring and 279039A 1 shift lever snap ring which are not serviced separately and not shown . .... . .... . ... .. . 1

+278302A1

KIT - seal, transmission overhaul, two wheel drive, includes above parts with a +, also see kit parts on pages 6-25, 6-27, 6-33 - 6-39B and 6-43 ........ 1

# 278836A1

KIT - seal, transmission overhaul, four wheel drive, includes above parts with a #, also see kit parts on pages 6-25, 6-29 and 6-33 - 6-45 .. . .... . ... .. . 1

* NOTE:

See page 6-25 for remanufactured transmission part numbers.

Continued on next page

Bur 8-9932

Issued April, 1997

6-39A

89411167T

580 Super L Construction King Loader Backhoe

6-39B

TRANSMISSION ASSEMBLY SECONDARY SHAFT TWO WHEEL OR FOUR WHEEL DRIVE REF.

PART NO.

* 123842A1 * 123843A1 181178A1 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

241957A1 123800A1 NSS 1967506C1 123803A1 1967537C1 +#181108A1 181183A1 181191A1 +#181154A1 181130A1 +#181123A1 181231A1 +#181144A1 +#181165A1 +#P3533055

DESCRIPTION REO'D. TRANSMISSION ASSEMBLY - two wheel drive, parts list pages 6-25, 6-27, 6-31 - 6-39B and 6-43 ......................................... 1 TRANSMISSION ASSEMBLY - four wheel drive, parts list pages 6-25 and 6-29 - 6-45 ................................................... 1 KIT - synchronizing service, kit no longer available, order 256888A3 synchronizer service kit, see below ................................. 1 FLANGE - synchronizer, no longer included in kit, purchase separately .................................................. 2 RING - synchronizer . . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 HUB - synchronizer ........................................... 1 SPRING - hub, inner . . .... . .... . ... .. ... . .... . .... . .... . ... .. . 3 SPRING - hub, outer .......................................... 3 SLEEVE - shift fork, no longer included in kit, purchase separately ... .. . 1 PIN - roll ...................................................... 1 SHAFT - secondary .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 GEAR - driven, third, 33 teeth ..................................... 1 WASHER - thrust, 65 x 45 mm . . .... . ... .. ... . .... . .... . .... . ... .. . 1 BEARING - ball ................................................ 1 SEAL - oil, 60 x 75 x 8 mm .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 FLANGE - shaft ................................................ 1 O-RING - flange sealing . . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 WASHER - flat, special , 52 x 12.5 x 5 mm ............................ 1 SCREW - locking, special, 12 - 1.25 x 25 mm ... . .... . .... . .... . ... .. . 1

%256888A3

KIT - synchronizer service, replaces 256888A2 kit, includes parts on pages 6-33,6-37 and 6-39, also includes (1 each) 278531A1 washer, 278532A 1 bushing, 278533A 1 spring and 279039A 1 shift lever snap ring which are not serviced separately and not shown ..................... 1

+278302A1

KIT - seal, transmission overhaul, two wheel drive, includes above parts with a +, also see kit parts on pages 6-25, 6-27, 6-31 - 6-39B and 6-43 . . ... .. . 1

# 278836A1

KIT - seal, transmission overhaul, four wheel drive, includes above parts with a #, also see kit parts on pages 6-25, 6-29 - 6-45 ..................... 1

* NOTE:

Bur 8-9932

See page 6-25 for remanufactured transmission part numbers.

Issued April, 1997

6-40

B9407072T

580 Super L Construction King Loader Backhoe

6-41

TRANSMISSION ASSEMBLY FOUR WHEEL DRIVE OUTPUT SHAFT REF.

PART NO.

* 123843A1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

181230A1 614-8022 181198A1 # 112517A1 # 181122A1 ST205A # 181152A2 181194A1 181126A1 #181154A1 181223A1 #100747A1 181182A 1 #100748A1 181248A1 0142898 #100753A1 #181276A1 # 181120A 1 #P3533055 #P2745466 #238-8217 #278836A1

* NOTE:

Bur 8-9932

DESCRIPTION REO'D. TRANSMISSION ASSEMBLY - four wheel drive, parts list pages 6-25 and 6-29 - 6-45 ................................................... 1 FLANGE - shaft ................................................ 1 BOLT - hex, full threads, 8 - 1.25 x 22 mm ........................... 3 COVER - front ................................................. 1 O-RING - cover ................................................ 1 SEAL - oil, 50 x 65 x 8 mm ........................................ 1 BEARING - ball ................................................ 1 SEAL - oil, replaces 181152A1 seal. ................................ 2 BUSHING - grooved .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 BEARING - ball ................................................ 1 WASHER - thrust, 65 x 45 mm . . .... . ... .. ... . .... . .... . .... . ... .. . 1 GEAR - driven, MFD, 36 teeth ..................................... 1 O-RING - shaft, large ... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SHAFT - output ................................................ 1 O-RING - shaft, small ... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 SLEEVE - shaft ................................................ 1 PLUG - shaft, 10 x 1 mm . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SPRING - sleeve ............................................... 6 WASHER - flat, special . . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 RING - snap ................................................... 1 SCREW - locking, special, 12 - 1.25 x 25 mm ... . .... . .... . .... . ... .. . 1 WASHER - flat, special .......................................... 1 O-RING - 1-3/1610 x 1/8 inch wide .. . ... .. ... . .... . .... . .... . ... .. . 1 KIT - seal, transmission overhaul, four wheel drive, includes above parts with a #, also see kit parts on pages 6-25, 6-29 and 6-33 - 6-45 .............. 1

See page 6-25 for remanufactured transmission part numbers.

Issued April, 1997

6-42

BT97C002

580 Super L Construction King Loader Backhoe

6-43

TRANSMISSION ASSEMBLY TRANSMISSION CONTROL VALVE TWO WHEEL OR FOUR WHEEL DRIVE REF.

PART NO.

* 123842A1 * 123843A1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 34 35 36 37 38

190434A1 NSS 190442A1 190443A1 190437A1 +#181136A1 +#181273A1 181272A1 864-6020 181251A1 +#181256A1 190439A1 190438A1 +#190435A1 +#190441A1 181234A1 +# 112504A1 +#181261A1 181146A1 +#181107A1 181103A1 864-8020 +#181166A1 181207A1 +#181208A1 181254A1 +#181260A1 181255A1 +#181137A1 181258A1 +#181262A1 +#181253A1 190444A1 814-8080 181100A1 +#934667R1 190436A1 190440A1

DESCRIPTION REO'D. TRANSMISSION ASSEMBLY - two wheel drive, parts list pages 6-25, 6-27, 6-31 - 6-39B and 6-43 ......................................... 1 TRANSMISSION ASSEMBLY - four wheel drive, parts list pages 6-25 and 6-29 - 6-45 ................................................... 1 VALVE ASSEM BL Y - transmission control .. ... . .... . .... . .... . ... .. . 1 BODY - transmission control valve ............................... 1 PLUNGER - solenoid . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 COIL - solenoid .............................................. 2 CONNECTOR - solenoid .. . .... . ... .. ... . .... . .... . .... . ... .. . 1 O-RING - sealing ........................................... .4 WASHER - sealing , copper. . .... . ... .. ... . .... . .... . .... . ... .. . 1 PLUG - hex, cap ............................................. 1 BOLT - hex socket, 6 - 1.0 x 20 mm ... .. ... . .... . .... . .... . ... .. .4 COVER - modulation ......................................... 1 GASKET - cover .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 SPACER - gasket ............................................ 1 PISTON - modulation, outer . .... . ... .. ... . .... . .... . .... . ... .. . 1 SPRING - inner .............................................. 1 SPRING - outer . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 PISTON - modulation, inner .................................... 1 RING - snap .. . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 SPRING - check ............................................. 1 BALL - check .. . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 WASHER - sealing, copper. .................................... 1 PLUG - oil . ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 BOLT - hex socket, 8 - 1.25 x 20 mm ............................. 3 GASKET - body to valve plate ... . ... .. ... . .... . .... . .... . ... .. . 1 PLATE - valve ............................................... 1 GASKET - valve plate to transmission housing .... . .... . .... . ... .. . 1 SHAFT - flow divider .......................................... 1 SPRING - piston .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 PISTON - flow divider ......................................... 1 O-RING - plug . . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 3 PLUG - valve ................................................ 2 SPRING - spool .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 SPACER - spring ............................................ 2 SPOOL - forward/reverse .. . .... . ... .. ... . .... . .... . .... . ... .. . 1 BOLT - hex, 8 - 1.25 x 80 mm ................................... 6 PLUG - valve .. . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 4 WASHER - flat, copper, special, 10 x 14 x 1.5 mm ................. .4 SPRING - piston, outer modulation . ... .. ... . .... . .... . .... . ... .. . 1 PIN - piston, inner modulation ................................... 1

+278302A1

KIT - seal, transmission overhaul, two wheel drive, includes above parts with a +, also see kit parts on pages 6-25, 6-27, 6-33 - 6-39B and 6-43 . . ... .. . 1

# 278836A1

KIT - seal, transmission overhaul, four wheel drive, includes above parts with a #, also see kit parts on pages 6-25, 6-29 and 6-33 - 6-45 .............. 1

* NOTE: Bur 8-9932

See page 6-25 for remanufactured transmission part numbers.

Issued April, 1997

6-44

B9411169T

580 Super L Construction King Loader Backhoe

6-45

TRANSMISSION ASSEMBLY SOLENOID VALVE - FOUR WHEEL DRIVE REF.

PART NO.

* 123843A1 1 2 3 4

190432A1 NSS NSS NSS # 181149A1

5 6 7 8 9 10

181100A1 #934667R1 814-8060 190429A1 # 190430A1 190431A1 #278836A1

* NOTE:

Bur 8-9932

DESCRIPTION REO'D. TRANSMISSION ASSEMBLY - four wheel drive, parts list pages 6-25 and 6-29 - 6-45 ................................................... 1 VALVE ASSEMBLY - solenoid ..................................... 1 NUT - cap .................................................. 1 COIL - solenoid .............................................. 1 VALVE - solenoid ............................................ 1 KIT - seal, solenoid, includes (1 each) 238-5014, 238-5015 and 237 -6010 O-ring, not available for service, order 190432A 1 valve ....... 1 PLUG - valve .................................................. 2 WASHER - flat, copper, special, 10 x 14 x 1.5 mm .... . .... . .... . ... .. . 2 BOLT - hex, 8 - 1.25 x 60 mm ..................................... 3 BODY - solenoid valve .. . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 GASKET - body to transmission housing ............................. 1 VALVE - solenoid, installed between item 8 and item 9 . . .... . .... . ... .. . 1 KIT - seal, transmission overhaul, four wheel drive, includes above parts with a #, also see kit parts on pages 6-25, 6-29 and 6-33 - 6-45 .............. 1

See page 6-25 for remanufactured transmission part numbers.

Issued April, 1997

6-46

580 Super L Construction King Loader Backhoe

6-47

REAR WHEELS AND TIRES TWO WHEEL OR FOUR WHEEL DRIVE REF.

PART NO.

DESCRIPTION

REO'D.

19.5L x 24 TIRES -10 PLY 1 2

3

104907A1 A20058 REF

WHEEL - rim .. .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 VALVE - stem, wheel. .............................................. 2 TIRE - rear, purchase locally . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2

17.5L 1 2

3

119241A1 A20058 REF

X

24 TIRES - 10 PLY

WHEEL - rim .. .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 VALVE - stem, wheel. .............................................. 2 TIRE - rear, purchase locally . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2

WHEEL NUTS 4 5

0138380 0138492

Bur 8-9932

WASHER - flat, hardened, special. ................................... 20 NUT - hex, special, 22 mm - 1.5 ..................................... 20

Issued April, 1997

6-48

(~

~l~ ~ ------~~ -

B9407062T

580 Super L Construction King Loader Backhoe

6-49

REAR DRIVE AXLE MOUNTING REF. 1

PART NO. 114367A2 114367A3

114367A4

114367A5 2 3 4 5 6 7

0138492 0138380 827-20230 896-11020 117933A1 829-1420

8ur 8-9932

DESCRIPTION REO'D. AXLE ASSEM8L Y - rear drive, Carraro No. 132884, parts list pages 6-53 - 6-61 , 7-3 and 7-5, no longer available, order 114367A5 axle ........... 1 AXLE ASSEM8L Y - rear drive, Carraro No. 134170, parts list pages 6-538 - 6-61, 7-3 and 7-5, also includes 187562A2 bracket, item 18 on page 6-51, no longer available, order 114367A5 axle ...................... 1 AXLE ASSEM8L Y - rear drive, parts list pages 6-538 - 6-61,7-38 and 7-5, also includes 187562A2 bracket, item 18 on page 6-51 , no longer available, order 114367A5 axle ....................................... 1 AXLE ASSEM8L Y - rear drive, parts list pages 6-538 - 6-61,7-38 and 7-58, also includes 187562A2 bracket, item 18 on page 6-51 ............... 1 NUT - hex, special, 22 mm - 1.5 ..................................... 20 WASHER - flat, hardened, special. ................................... 20 80LT - hex, 20 - 2.5 x 230 mm, class 10.9 .............................. 8 WASHER - flat, 22 x 37 x 4 mm, hardened ............................. 16 PLATE - axle mounting ............................................. 2 NUT - hex, 20 mm - 2.5, class 10 ..................................... 8

Issued April, 1997

6-50

B9407061T

580 Super L Construction King Loader Backhoe

6-51

REAR AXLE DIFFERENTIAL LOCK REF. 1 2

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

PART NO. 115393A1 050559 432-48 137747A1 127821A2 219-1 0140035 614-10025 829-1410 139107A1 213-125 0149287 432-612 425-155 127536A1 0149288 432-612 187562A2

Bur 8-9932

DESCRIPTION REO'D. PEDAL - accelerator, differential lock .................................. 1 PIN - clevis, 1/4 inch ............................................... 1 PIN - cotter, 1/16 x 1/2 inch .......................................... 1 SEAL - foam, pedal ................................................ 1 LEVER - differential lock ............................................ 1 FITTING - grease, straight, 1/8 PT x 21 /32 inch .......................... 1 SHAFT - lever pivot ................................................ 1 BOLT - hex, full threads, 10 - 1.5 x 25 mm .............................. 1 NUT - hex, 10 mm - 1.5, class 10.9 .................................... 1 SPRING - return, differential lock pedal. ................................ 1 CLEVIS - adjustable, 5/16 inch NF .................................... 1 PIN - clevis, special, 5/16 x 15/16 inch, hardened ......................... 1 PIN - cotter, 3/32 x 3/4 inch .......................................... 1 NUT - hex, jam, 5/16 inch NF ........................................ 1 CABLE - differential lock, to rear axle .................................. 1 PIN - clevis ....................................................... 1 PIN - cotter, 3/32 x 3/4 inch .......................................... 1 BRACKET - cable support, mounts on rear axle with existing hardware, not included in 114367A2 rear drive axle, must purchase separately; however, is included with 114367A3, 114367A4 or 114367A5 rear drive axle ............................................................ 1

Issued April, 1997

6-52

~

@) \.,.

/

@ ART ROTATED 180 DEGREES

BT97C167

28

30

~

580 Super L Construction King Loader Backhoe

6-53

*114367 A2 REAR DRIVE AXLE AXLE HOUSING REF.

PART NO. 114367A2

1 2 3 4 7 8 9 10 11 12 13 16 17

100557A1 238-5270 190457A1 175951A1 190458A1 190459A1 814-14140 864-12130 175952A1 175953A1 1966149C1 190497A1 614-14030

17 18 19 20 21 22

30237R1 E135750 193044A1 238-5119 192481A1 193285A1

23

516-23158

24 25 26

614-10020 892-11010 829-1410

DESCRIPTION REO'D. AXLE ASSEMBLY - rear drive, Carraro No. 132884, parts list pages 6-53 - 6-61,7-3 and 7-5, no longer available, order 114367A5 rear drive axle on page 6-53B ................................................ 1 PLUG - drain .................................................. 2 O-RING - 910 x 1/8 inch wide ..................................... 6 CYLINDER - brake, right-hand ..................................... 1 HOUSING - center, axle .......................................... 1 CYLINDER - brake, left-hand ...................................... 1 SLEEVE - gear housing .......................................... 2 BOLT - hex, 14 - 2.0 x 140 mm . .... . ... .. ... . .... . .... . .... . ... .. 22 BOLT - hex socket, 12 -1 .75 x 130 mm ............................. .4 HOUSING - axle, left-hand side . .... . ... .. ... . .... . .... . .... . ... .. . 1 HOUSING - axle, right-hand side ................................... 1 BREATHER - axle housing ... . .... . ... .. ... . .... . .... . .... . ... .. . 1 BRACKET - center axle housing ................................... 1 BOLT - hex, full threads, 14 - 2.0 x 30 mm, replaces 190446A 1 bolt, if used ........................................................2 BOLT - special, 18 x 40 mm , if used . . ... .. ... . .... . .... . .... . ... .. . 2 EXTENSION - breather .......................................... 1 ADAPTER - oil temperature switch to center housing .. . .... . .... . ... .. . 1 O-RING - 15/16 10 x 3/32 inch wide, adapter to center housing ........... 1 SWITCH - oil temperature, may have one or two wires . . .... . .... . ... .. . 1 BRACKET - J-clamp mounting, mounts to left-hand axle housing with existing hardware .. . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 CLAMP - J-type, 5/8 inch 10, oil temperature switch, replaces 0147383 clamp .. . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 BOLT - hex, full threads, 10 - 1.5 x 20 mm, J-clamp to bracket ............ 1 WASHER - lock, 10 mm . . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 NUT - hex, 10 mm - 1.5, class 10.9 ................................. 1

LUBE TUBE KIT 27 28 29

259050A1 115229A1 190491A1 190497A1

30 31

259049A1 278986A1

KIT - lube tube, center axle housing, if used ............................. 1 ELBOW - 90 degree, special .. . .... . ... .. ... . .... . .... . .... . ... .. . 1 TUBE - axle lube ............................................... 1 BRACKET - center axle housing, if stock is exhausted, may order 196064A 1 bracket .............................................. 1 TEE - special, lube tube . . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 NUT - swivel, special, oil temperature switch .......................... 1

* NOTE:

See page 6-53B for 114367A3, 114367A4 or 114367A5 rear drive axle housing.

Check your rear drive axle serial number plate for axle part number.

Bur 8-9932

Issued April, 1997

6-53A

ART ROTATED 180 DEGREES

B9505088T

580 Super L Construction King Loader Backhoe

6-53B

*114367 A3, 114367A4 OR 114367AS REAR DRIVE AXLE AXLE HOUSING REF.

PART NO. 114367A3

114367A4

114367A5 1 2 3 4 7 8 9 10 11 12 13 18 19 20 21

100557A1 238-5270 190457A1 222689A1 190458A1 190459A1 814-14140 864-12130 222691A1 175953A1 1966149C1 E135750 192481A1 222688A1 100760A1

DESCRIPTION REO'D. AXLE ASSEM8L Y - rear drive, Carraro No. 134170, parts list pages 6-538 - 6-61,7-3 and 7-5, also includes 187562A2 bracket, item 18 on page 6-51, no longer available, order 114367A5 axle ...................... 1 AXLE ASSEM8L Y - rear drive, parts list pages 6-538 - 6-61,7-38 and 7-5, also includes 187562A2 bracket, item 18 on page 6-51 , no longer available, order 114367A5 axle ....................................... 1 AXLE ASSEM8L Y - rear drive, parts list pages 6-538 - 6-61,7-38 and 7-58, also includes 187562A2 bracket, item 18 on page 6-51 ............... 1 PLUG - drain .................................................. 2 O-RING - 9 ID x 1/8 inch wide . . .... . ... .. ... . .... . .... . .... . ... .. . 6 CYLINDER - brake, right-hand ..................................... 1 HOUSING - center, axle . . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 CYLINDER - brake, left-hand ...................................... 1 SLEEVE - gear housing . . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 80LT - hex, 14 - 2.0 x 140 mm ................................... 22 80LT - hex socket, 12 -1 .75 x 130 mm ... .. ... . .... . .... . .... . ... .. .4 HOUSING - axle, left-hand side .................................... 1 HOUSING - axle, right-hand side .... . ... .. ... . .... . .... . .... . ... .. . 1 8REATHER - axle housing ....................................... 1 EXTENSION - breather . . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SWITCH - oil temperature, may have one or two wires .................. 1 TU8E - internal ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 O-RING - sealing, tube ........................................... 2

*NOTE: See page 6-53 for 114367A2 rear drive axle housing. Check your rear drive axle serial number plate for axle part number.

8ur 8-9932

Issued April, 1997

6-54

B9410055T

580 Super L Construction King Loader Backhoe

6-55

REAR DRIVE AXLE DIFFERENTIAL REF.

PART NO. 114367A2 114367A3

114367A4

114367A5

1 2 3 4

190472A1 NSS NSS *E135777 *190471A1

5

*0142971

6 7 8 9 10 11 12 13 14 15 16

190469A1 S300976 E135785 P3034505 112486A1 175959A1 1967557C1 1967558C1 190452A1 191067A1 * 190468A1

17

* 190464A1

18 19

0143033 175961A1 *231394A1

Bur 8-9932

DESCRIPTION REO'D. AXLE ASSEMBLY - rear drive, Carraro No. 132884, parts list pages 6-53 - 6-61,7-3 and 7-5, no longer available, order 114367A5 axle ........... 1 AXLE ASSEMBLY - rear drive, Carraro No. 134170, parts list pages 6-53B - 6-61,7-3 and 7-5, also includes 187562A2 bracket, item 18 on page 6-51, no longer available, order 114367A5 axle ...................... 1 AXLE ASSEMBLY - rear drive, parts list pages 6-53B - 6-61, 7-3B and 7-5, also includes 187562A2 bracket, item 18 on page 6-51 , no longer available, order 114367A5 axle ....................................... 1 AXLE ASSEMBLY - rear drive, parts list pages 6-53B - 6-61, 7-3B and 7-5B, also includes 187562A2 bracket, item 18 on page 6-51 ... . .... . ... .. . 1 HOUSING ASSEMBLY - differential ................................ 1 HOUSING - differential, flange half . ... .. ... . .... . .... . .... . ... .. . 1 HOUSING - differential, plain half ................................ 1 WASHER - thrust . . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. .4 GEAR - sun , 12 teeth, no longer sold separately, must be replaced as a set, for service order 231394A 1 gear set, see below .... . .... . ... .. .4 GEAR - side, pinion, no longer sold separately, must be replaced as a set, for service order 231394A 1 gear set, see below . . .... . .... . ... .. . 1 WASHER - thrust ............................................... 2 BOLT - hex, special, 12 - 1.75 x 90 mm, class 12.9 .... . .... . .... . ... .. 10 BEARING - cup and cone ........................................ 2 RING - locking, threaded . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 BOLT - hex, self-locking, special , 6 - 1 x 12 mm ....................... 2 BRACKET - lock .. . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 PIN - detent ................................................... 4 SPRING - detent . . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. .4 BUSHING - housing ............................................. 2 SLEEVE - housing . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SHAFT - sun gear, no longer sold separately, must be replaced as a set, for service order 231394A 1 gear set, see below ... . .... . .... . ... .. . 2 GEAR - side pinion , no longer sold separately, must be replaced as a set, for service order 231394A 1 gear set, see below . . .... . .... . ... .. . 1 PIN - dowel , 12 x 40 mm ......................................... 1 RING - lock . .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SET - gear, differential , service replacement, includes items 3-5, 16 and 17 .............................................................. 1

Issued April, 1997

6-56

89408068T

580 Super L Construction King Loader Backhoe

6-57

REAR DRIVE AXLE RING AND PINION GEAR SET REF.

PART NO. 114367A2 114367A3

114367A4

114367A5

1 2 3 4 5 6 7 7 7 7 7 7 7 7 7 7 8 9 10 11 12

175956A1 NSS NSS K261 065 K261014 1349059C1 175957A1 190506A1 190508A1 190509A1 190510A1 190511A 1 190512A1 190513A1 190514A1 190515A1 190516A1 P1139855 128570A1 K395090 238-5152 K262143

8ur 8-9932

DESCRIPTION REO'D. AXLE ASSEM8L Y - rear drive, Carraro No. 132884, parts list pages 6-53 - 6-61,7-3 and 7-5, no longer available, order 114367A5 axle ........... 1 AXLE ASSEM8L Y - rear drive, Carraro No. 134170, parts list pages 6-538 - 6-61,7-3 and 7-5, also includes 187562A2 bracket, item 18 on page 6-51, no longer available, order 114367A5 axle ...................... 1 AXLE ASSEM8L Y - rear drive, parts list pages 6-538 - 6-61,7-38 and 7-5, also includes 187562A2 bracket, item 18 on page 6-51 , no longer available, order 114367A5 axle ....................................... 1 AXLE ASSEM8L Y - rear drive, parts list pages 6-538 - 6-61,7-38 and 7-58, also includes 187562A2 bracket, item 18 on page 6-51 ... . .... . ... .. . 1 GEAR - set, ring and pinion ....................................... 1 GEAR - ring, differential ... . .... . ... .. ... . .... . .... . .... . ... .. . 1 GEAR - pinion, differential ..................................... 1 WASHER - special .. . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 RING - nut, pinion gear ........................................ 1 WASHER - spacer .. . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 SPACER - collapsible ......................................... 1 SHIM - 2.5 mm (.098 inch) thick . .... . ... .. ... . .... . .... . .... . ... UAR SHIM - 2.6 mm (.102 inch) thick ................................. UAR SHIM - 2.7 mm (.106 inch) thick . .... . ... .. ... . .... . .... . .... . ... UAR SHIM - 2.8 mm (.110 inch) thick ................................. UAR SHIM - 2.9 mm (.114 inch) thick . .... . ... .. ... . .... . .... . .... . ... UAR SHIM - 3.0 mm (.118 inch) thick ................................. UAR SHIM - 3.1 mm (.122 inch) thick . .... . ... .. ... . .... . .... . .... . ... UAR SHIM - 3.2 mm (.125 inch) thick ................................. UAR SHIM - 3.3 mm (.129 inch) thick . .... . ... .. ... . .... . .... . .... . ... UAR SHIM - 3.4 mm (.133 inch) thick ................................. UAR 8EARING - pinion gear . . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 COVER - differential ............................................. 1 8EARING - tapered roller, pinion gear . ... .. ... . .... . .... . .... . ... .. . 1 O-RING - 3-1 /410 x 3/32 inch wide, cover ............................ 1 SEAL - oil .. .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1

Issued April, 1997

6-58

B94111711

580 Super L Construction King Loader Backhoe

6-59

REAR DRIVE AXLE DIFFERENTIAL LOCK REF.

PART NO. 114367A2 114367A3

114367A4

114367A5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

175962A1 128376A1 800-1114 175963A1 175964A1 800-5120 175965A1 175966A1 175967A1 175968A1 614-8025 175969A1 175970A1 905793R1 175971A1 175972A1 1967599C1 139111A1 175973A1 814-8070

8ur 8-9932

DESCRIPTION REO'D. AXLE ASSEM8L Y - rear drive, Carraro No. 132884, parts list pages 6-53 - 6-61,7-3 and 7-5, no longer available, order 114367A5 axle ........... 1 AXLE ASSEM8L Y - rear drive, Carraro No. 134170, parts list pages 6-538 - 6-61,7-3 and 7-5, also includes 187562A2 bracket, item 18 on page 6-51, no longer available, order 114367A5 axle ...................... 1 AXLE ASSEM8L Y - rear drive, parts list pages 6-538 - 6-61,7-38 and 7-5, also includes 187562A2 bracket, item 18 on page 6-51 , no longer available, order 114367A5 axle ....................................... 1 AXLE ASSEM8L Y - rear drive, parts list pages 6-538 - 6-61,7-38 and 7-58, also includes 187562A2 bracket, item 18 on page 6-51 ... . .... . ... .. . 1 HOUSING - locking cam ......................................... 1 O-RING - sealing . . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 RING - external retaining, No. 14 ................................... 1 WASHER - flat, used as spacer . .... . ... .. ... . .... . .... . .... . ... .. . 1 FORK - shift ................................................... 1 RING - external heavy retaining, No. 20, retaining . .... . .... . .... . ... .. . 1 8USHING - rail , shifter fork ....................................... 1 SPRING - rail , shifter fork . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 RAIL - shifter fork ............................................... 1 COVER - housing . . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 80LT - hex, full threads, 8 - 1.25 x 25 mm ........................... 2 PIN - cam .. .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 8ELLCRANK - cam pin .......................................... 1 PIN - roll ... .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SEAL - oil ..................................................... 1 CAM - locking . ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SPRING - cam ................................................. 1 PIN - roll, 6 x 20 mm .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 COVER - cam housing ........................................... 1 80LT - hex, 8 - 1.25 x 70 mm . . .... . ... .. ... . .... . .... . .... . ... .. . 2

Issued April, 1997

6·60

B940B070T

580 Super L Construction King Loader Backhoe

6-61

REAR DRIVE AXLE PLANETARY REF.

PART NO. 114367A2 114367A3

114367A4

114367A5 1 2 3 4 5 6 7 8 9 10

175974A1 0142986 P2930467 175976A1 175977A1 NSS 100557A1 905876R1 K395093 175978A1

11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

175979A1 175980A1 175981A1 175982A1 K395131 107072A1 107071A1 175983A1 175984A1 175985A1 100532A1 175987A1 175986A1 247877A1 K395101 175988A1 175989A1 175990A1

Bur 8-9932

DESCRIPTION REO'D. AXLE ASSEMBLY - rear drive, Carraro No. 132884, parts list page 6-53 - 6-61 , 7-3 and 7-5, no longer available, order 114367A5 axle ............... 1 AXLE ASSEMBLY - rear drive, Carraro No. 134170, parts list page 6-53B - 6-61,7-3 and 7-5, also includes 187562A2 bracket, item 18 on page 6-51, no longer available, order 114367A5 axle ...................... 1 AXLE ASSEMBLY - rear drive, parts list pages 6-53B - 6-61, 7-3B and 7-5, also includes 187562A2 bracket, item 18 on page 6-51 , no longer available, order 114367A5 axle ....................................... 1 AXLE ASSEMBLY - rear drive, parts list pages 6-53B - 6-61, 7-3B and 7-5B, also includes 187562A2 bracket, item 18 on page 6-51 ... . .... . ... .. . 1 HUB ASSEMBLY - wheel attaching ................................. 2 STUD - special, without flanged collar . .. ... . .... . .... . .... . ... .. 20 O-RING - sealing ............................................... 2 GEAR - ring, planetary .. . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 CARRIER ASSEMBLY - planetary .................................. 2 SHAFT - pinion gear . . .... . .... . ... .. ... . .... . .... . .... . ... .. . 6 PLUG - drain .................................................. 2 SCREW - special, planetary cover plate .. .. ... . .... . .... . .... . ... .. .4 PIN - locking, planetary carrier ..................................... 2 BEARING - needle (package of 10 needles) (168 needles required) planetary gear ................................................ 17 GEAR - pinion , planetary . .... . .... . ... .. ... . .... . .... . .... . ... .. . 6 WASHER - thrust, pinion gear ..................................... 6 PIN - thrust . .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 6 BOLT - hex, self-locking, special , 10- 1.25 x 50 mm , class 10.9 ........... 6 BOLT - hex head, special, 14 - 1.50 x 65 mm, self-locking ... . .... . ... .. 16 BUSHING - centering, 24 mm 00 .................................. 2 BUSHING - centering, 20 mm 00 ... . ... .. ... . .... . .... . .... . ... .. 14 HUB - ring gear ................................................ 2 RING - lock . .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 COUPLING - drive .............................................. 2 BUSHING - drive . . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 SEAL - oil .....................................................2 SHAFT - drive . ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 SEAL - oil, cassette, replaces 1349265C1 seal ........................ 2 BEARING - ball, hub ... . .... . .... . ... .. ... . .... . .... . .... . ... .. .4 RING - lock ....................................................2 WASHER - thrust, pinion gear, outer . . ... .. ... . .... . .... . .... . ... .. . 6 WASHER - thrust, pinion gear, inner ................................ 6

Issued April, 1997

6-62

895030458

580 Super L Construction King Loader Backhoe

6-63

DRIVE SHAFT FOR REAR DRIVE AXLE REAR DRIVE AXLE TO TRANSMISSION REF.

2

3 4 5 6 7 8 9 10 11 12

PART NO. 119045A1 144280A1 144278A1 NSS NSS NSS 219-10 NSS 144279A1 219-10 0149860 NSS NSS NSS 608-12025

Bur 8-9932

DESCRIPTION REO'D. SHAFT ASSEMBLY - drive .......................................... 1 YOKE - flange ................................................. 1 KIT - universal joint. ............................................. 2 JOINT - universal, drive shaft ................................... 1 BEARING - universal joint. .................................... .4 RING - retaining ............................................ .4 FITTING - grease, straight, 1/4-28 taper x 11 /16 inch ................... 1 SHAFT - drive, transmission to rear axle ............................. 1 YOKE - tube, splined, to rear axle .................................. 1 FITTING - grease, straight, 1/4-28 taper x 11 /16 inch .. . .... . .... . ... .. . 1 KIT - dust cap .................................................. 1 WASHER - cork .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 WASHER - steel ............................................. 1 CAP - dust seal retaining .. . .... . ... .. ... . .... . .... . .... . ... .. . 1 BOLT - hex, self-locking, 12 - 1.75 x 25 mm, class 10.9, not included with drive shaft assembly, purchase separately . ... . .... . .... . .... . ... .. .4

Issued April, 1997

6-64

7-1

580 Super L Construction King Loader Backhoe

ALPHABETICAL INDEX BRAKES DESCRIPTION

PAGE

Differential Brake - Rear Axle ......... .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ...... 7-3,7-3B Hydraulic Circuit ...........................................................................................................................7-9 Master Cylinder ... ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. .... 7 -11 Master Cylinder Mounting .............................................................................................................7-7 Parking Brake - Rear Axle .... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ...... 7-5 Parking Brake Lever and Linkage ..............................................................................................7 -13 Pedals ...... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ...... 7-7

Bur 8-9932

Issued April, 1997

7-2

B9505098T

7-3

580 Super L Construction King Loader Backhoe

*114367 A2 OR 114367A3 REAR DRIVE AXLE DIFFERENTIAL BRAKE REF.

PART NO. 114367A2

114367A3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

+ 190462A1 + 190455A1 + 190474A1 864-8016 190461A1 190460A1 190449A1 190496A1 190450A1 814-6035 + 190499A1 190492A1 190502A1 190493A1 190447A1 + 190454A1 190453A1 190470A1 864-6035 190500A1 + 190498A1 190504A1 192424A1 192549A1 863-6020

DESCRIPTION REO'D. AXLE ASSEMBLY - rear drive, Carraro No. 132844, parts list pages 6-53 - 6-61,7-3 and 7-5, no longer available, order 114367A5 axle on page 6-53B ...................................................... 1 AXLE ASSEMBLY - rear drive, Carraro No. 134170, parts list pages 6-53B - 6-61,7-3 and 7-5, also includes 187562A2 bracket, item 18 on page 6-51, no longer available, order 114367A5 axle on page 6-53B ......... 1 DISC - brake ................................................... 4 PLATE - friction, inner ........................................... 2 PLATE - piston ................................................. 2 BOLT - hex socket, 8 - 1.25 x 16 mm . . ... .. ... . .... . .... . .... . ... .. 18 FLANGE - inner ................................................ 2 FLANGE - outer .. . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 SPACER - split, 18 x 20 mm ...................................... 6 BUSHING - spacer . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. 12 WASHER - flat, special .......................................... 6 BOLT - hex, 6 -1 .0 x 35 mm .. . .... . ... .. ... . .... . .... . .... . ... .. . 6 SPRING - outer ................................................ 6 O-RING - small. .. . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 PISTON - brake ................................................ 2 O-RING - large ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 PIN - split, 6 x 14 mm ............................................ 6 PLATE - friction, outer .. . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 SLEEVE - splined ............................................... 2 SHAFT - splined .. . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 BOLT - hex socket, 6 - 1.0 x 35 mm ................................. 6 COVER - spring .. . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 6 SPRING - inner ................................................ 6 GASKET - piston . . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 AUGER - oil, right-hand, includes weld-on clamp and bolt ............... 1 AUGER - oil, left-hand, includes weld-on clamp and bolt, not shown . ... .. . 1 BOLT - hex socket, 6 - 1.0 x 20 mm, class 12.9, not shown, right-hand and left-hand auger ... . ... .. ... . .... . .... . .... . ... .. . 2

*NOTE: See page 7-3B for 114367A4 or 114367A5 rear drive axle differential brake. +NOTE: If your brake discs (Ref 1) have swirled grooves and the piston plates (Ref 3) have raised sections (see illustration), refer to Service Bulletin No. NLB MP 006 96 for instructions. Service both ends of the axle, do not mix old and new parts or service/replace parts on just one end of the axle.

Bur 8-9932

Issued April, 1997

7-3A

BT96C180

7-3B

580 Super L Construction King Loader Backhoe

*114367 A4 OR 114367AS REAR DRIVE AXLE DIFFERENTIAL BRAKE REF.

PART NO. 114367A4

114367A5 1 2 3 4 5 6 7

237021A1 237022A1 237023A1 864-8016 190461A1 190460A1 + 190449A1

8

+ 190496A1

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

190450A1 814-6035 237026A1 190492A1 190502A1 190493A1 190447A1 237024A1 190453A1 190470A1 864-6035 190500A1 237025A1 190504A1 192424A1 192549A1 863-6020

+248071A1

DESCRIPTION REO'D. AXLE ASSEM8L Y - rear drive, parts list pages 6-538 - 6-61,7-38 and 7-5, also includes 187562A2 bracket, item 18 on page 6-51 , no longer available, order 114367A5 axle ....................................... 1 AXLE ASSEM8L Y - rear drive, parts list pages 6-538 - 6-61,7-38 and 7-58, also includes 187562A2 bracket, item 18 on page 6-51 ............... 1 DISC - brake ................................................... 4 PLATE - friction, inner ........................................... 2 PLATE - piston ................................................. 2 80LT - hex socket, 8 - 1.25 x 16 mm ............................... 18 FLANGE - inner .. . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 FLANGE - outer ................................................ 2 SPACER - split, 18 x 20 mm , no longer sold separately, order 248071A1 kit below ............................................. 6 8USHING - spacer, no longer sold separately, order 248071 A 1 kit below ....................................................... 12 WASHER - flat, special . . .... . .... . ... .. ... . .... . .... . .... . ... .. . 6 80LT - hex, 6 -1 .0 x 35 mm ...................................... 6 SPRING - outer .. . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 6 O-RING - small. ................................................ 2 PISTON - brake .. . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 O-RING - large ................................................. 2 PIN - split, 6 x 14 mm ... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 6 PLATE - friction, outer ........................................... 2 SLEEVE - splined . . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 SHAFT - splined ................................................ 2 80LT - hex socket, 6 - 1.0 x 35 mm .. . ... .. ... . .... . .... . .... . ... .. . 6 COVER - spring ................................................ 6 SPRING - inner .. . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 6 GASKET - piston ............................................... 2 AUGER - oil, right-hand, includes weld-on clamp and bolt ... . .... . ... .. . 1 AUGER - oil, left-hand, includes weld-on clamp and bolt, not shown ....... 1 80LT - hex socket, 6 - 1.0 x 20 mm, class 12.9, not shown, right-hand or left-hand auger ................................... 2 KIT - brake self adjuster, includes spacer and bushing, plus an instruction sheet. . ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1

*NOTE: See page 7-3 for 114367A2 or 114367A3 rear drive axle differential brake.

8ur 8-9932

Issued April, 1997

7-4

---®

BT97E139

7-5

580 Super L Construction King Loader Backhoe

REAR DRIVE AXLE *PARKING BRAKE REF.

PART NO. * 114367A2

1 2 3 4 4 5

190451A1 190463A1 190488A1 190476A1 190477A1 **190487A1

6 7 8 9 10 11 12 13

139111A1 E135810 190473A1 190456A1 181250A1 211-1008 190448A1 **190465A1

13

**190466A1

14

**196086A1

15 16

196088A1 P2434552

DESCRIPTION REO'D. AXLE ASSEMBLY - rear drive, Carraro No. 132884, parts list pages 6-53 - 6-61,7-3 and 7-5, no longer available, order 114367A5 axle ........... 1 AXLE ASSEMBLY - rear drive, Carraro No. 134170, parts list pages 6-53B - 6-61,7-3 and 7-5, also includes 187562A2 bracket, item 18 on page 6-51, no longer available, order 114367A5 axle ...................... 1 AXLE ASSEMBLY - rear drive, parts list pages 6-53B - 6-61, 7-3B and 7-5, also includes 187562A2 bracket, item 18 on page 6-51 , no longer available, order 114367A5 axle on page 6-53B ........................... 1 BOLT - special, 8 x 20 mm ........................................ 6 WASHER - flat ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 LEVER - brake, 70 mm .......................................... 2 SPRING - left-hand, shown ... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SPRING - right-hand , not shown ................................... 1 SHAFT - brake control , when stock is depleted, order 279645A 1 kit and 256483A 1 shaft for service .................................... 2 PIN - roll, 6 x 20 mm, used with 190487A1 shaft, if used . .... . .... . ... .. . 2 PLUG - brake bleeder, brake housing ............................... 2 SPRING - cam ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 CAM - brake ................................................... 2 SWITCH - brake, if used . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 BALL - chrome alloy steel, 1/4 inch, grade 24 ........................ .4 O-RING - special . . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 BRACKET - left-hand brake cylinder, shown, when stock is depleted, order 279645A 1 kit for service . . .... . ... .. ... . .... . .... . .... . ... .. . 1 BRACKET - right-hand brake cylinder, not shown , when stock is depleted, order 279645A 1 kit for service .. .. ... . .... . .... . .... . ... .. . 1 SPACER - brake lever to shaft, when stock is depleted , order 279645A 1 kit for service . . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 WASHER - sealing, copper, .5 mm thick, used as a shim ............. UAR NUT - hex, jam, 8 mm - 1 fine . . .... . ... .. ... . .... . .... . .... . ... .. . 2

279645A1 190451A1 190476A1 190477A1 256482A1 256481A1 259254A1 280443A1 256478A1 190448A1 280848A1 181104A1 281952A1 280450A1 280452A1 281960A1 280457A1

KIT - parking brake, external adjustment parts, includes instructions ... . ... .. . 1 BOLT - special, 8 x 20 mm ........................................ 6 SPRING - left-hand, shown ... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SPRING - right-hand , not shown ................................... 1 SHIM - bushing ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 BUSHING - shaft ............................................... 2 RETAINER - left-hand, shown . . .... . ... .. ... . .... . .... . .... . ... .. . 1 RETAINER - right-hand , not shown ................................. 1 BRACKET - stop . . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 O-RING - special, shaft .......................................... 2 BOLT - special, 8 x 10 mm .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 WASHER - sealing, copper ....................................... 2 KIT - switch, park brake . . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 SWITCH - brake ............................................. 1 BRACKET - switch guard, lever .. . ... .. ... . .... . .... . .... . ... .. . 1 NUT - special, 16 mm - 1.5 ..................................... 1 SLEEVE - switch .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1

* 114367A3

* 114367A4

17 18 18 19 20 21 21 22 23 24 25 26 27 28 29

*NOTE: See page 7-5B for parking brake used with 114367A5 rear drive axle. **NOTE: For the above three axle assemblies, when stock of the above asterisk service parts are exhausted, order 279645A 1 parking brake kit.

Bur 8-9932

Issued April, 1997

7-SA

9

BT97E140

580 Super L Construction King Loader Backhoe

7-5B

REAR DRIVE AXLE PARKING BRAKE REF.

PART NO. 114367A5

1 2 3 4 4 5 6 7 8 9 11 12 13 14 15 16 17 18 19

190451A1 190463A1 280436A1 190476A2 190477A2 256483A1 283462A1 E135810 190473A1 190456A1 211-1008 190448A1 256478A1 256481A1 196088A1 P2434552 256482A1 256485A1 283466A1 281952A1 280450A1 280452A1 280457A1 281960A1

20 21 22 23

Bur 8-9932

DESCRIPTION REO'D. AXLE ASSEMBLY - rear drive, parts list pages 6-53B - 6-61, 7-3B and 7-5B, also includes 187562A2 bracket, item 18 on page 6-51 ............... 1 BOLT - special, 8 x 20 mm ........................................ 6 WASHER - flat ................................................. 2 LEVER - brake, 100 mm ......................................... 2 SPRING - left-hand, shown ....................................... 1 SPRING - right-hand , not shown ................................... 1 SHAFT - brake control ........................................... 2 BOLT - special, 8 - 1.0 x 23.5 mm .................................. 2 PLUG - brake bleeder, brake housing . ... .. ... . .... . .... . .... . ... .. . 2 SPRING - cam ................................................. 2 CAM - brake .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 BALL - chrome alloy steel, 1/4 inch, grade 24 ........................ .4 O-RING - special . . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 BRACKET - stop ............................................... 2 BUSHING - shaft . . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 WASHER - sealing, copper, .5 mm thick, used as a shim ................ 2 NUT - hex, jam, 8 mm - 1 fine . . .... . ... .. ... . .... . .... . .... . ... .. . 2 SHIM - shaft ................................................... 2 BOLT - special, 6 x 16 mm .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 BALL - 6.5 mm ................................................. 2 KIT - switch, park brake . . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 SWITCH - brake ............................................. 1 BRACKET - switch guard, lever .. . ... .. ... . .... . .... . .... . ... .. . 1 SLEEVE - switch ............................................. 1 NUT - special, 16 mm - 1.5 . . .... . ... .. ... . .... . .... . .... . ... .. . 1

Issued April, 1997

7-6

-@

BT97C024

580 Super L Construction King Loader Backhoe

7-7

BRAKE PEDALS AND BRAKE MASTER CYLINDER MOUNTING REF. 1 2 3 5 6 7 8 9 10 11 12 13 14 15 17 18 19 20

PART NO. 182445A1 614-8030 892-11008 425-156 0137077 L26209 432-612 0140035 614-10025 892-11010 829-1410 0124529 A7731 0 814-8040 832-10408 181661A2 0124528 121-145

21 22 23 24 26

425-105 181660A2 0124530 438-12040 * 230973A1

27

614-8045

28 30 31

829-1408 495-81261 0148108

32 33 34

A187990 * 234623A1 * 234622A1 *235016A1

Bur 8-9932

DESCRIPTION REO'D. CYLINDER ASSEMBLY - brake master, parts list page 7-11 ................ 2 BOLT - hex, full threads, 8 - 1.25 x 30 mm ............................. .4 WASHER - lock, 8 mm ............................................ .4 NUT - hex, jam, 3/8 inch NF ......................................... 2 CLEVIS - female , master cylinder ..................................... 2 PIN - clevis, 3/8 inch ............................................... 2 PIN - cotter, 3/32 x 3/4 inch .......................................... 2 SHAFT - brake pedal ............................................... 1 BOLT - hex, full threads, 10 - 1.5 x 25 mm .............................. 1 WASHER - lock, 10 mm ............................................ 1 NUT - hex, 10 mm - 1.5, class 10.9 .................................... 1 SPACER - brake shaft, pedal ........................................ 2 BEARING - pivot, foot pedal ........................................ .4 BOLT - hex, 8 - 1.25 x 40 mm ....................................... .4 NUT - hex, self-locking, 8 mm - 1.25 .................................. .4 PEDAL - brake, right-hand, replaces 181661A1 pedal, if used ............... 1 LEVER - brake lamp ............................................... 1 BOLT - flat countersunk head, 5/16 NC x 2-1/2 inch, special, brake switch actuator .................................................... 1 NUT - hex, 5/16 inch NC ............................................ 1 PEDAL - brake, left-hand, replaces 181660A 1 pedal , if used ................ 1 PIN - pedal lock ................................................... 1 PIN - roll, 5/16 x 2-1 /2 inch .......................................... 1 SPRING - pedal and lever return, attaches to brake pedal spring rod in firewall frame .....................................................3 BOLT - hex, full threads, 8 - 1.25 x 45 mm , attaches to brake pedal stop bar in firewall frame ................................................ 2 NUT - hex, 8 mm - 1.25, class 10 .................................... .4 WASHER - flat, 13/16 x 1-1 /2 x 1/16 inch, use as a shim ................ UAR SWITCH - rocker, brake lamp, attaches to front console wiring harness, mounts in brake pedal stop bar in firewall frame .......................... 1 TERMINAL - male ................................................. 2 PEDAL - brake, right-hand, if used .................................... 1 PEDAL - brake, left-hand, if used ..................................... 1 KIT - brake pedals, field upgrade, includes Ref 26, 33 and 34 above, 228959A 1 tee on page 8-9, (2) 234626A 1 pivot plates and hardware which is not shown, plus an instruction sheet ............................ 1

Issued April, 1997

7-8

A

/'

695040931

580 Super L Construction King Loader Backhoe

7-9

BRAKE MASTER CYLINDER HYDRAULIC CIRCUIT REF. 1 2 3 4

PART NO. 182445A1 0136430 142003A1 121730A2

5 6 7 8 9

614-8030 892-11008 829-1408 121729A1 131677A1

10 11

214-1704 214-1706

12 13 14

515-22127 1976943C1 131676A1

15 16 17 18 18

515-23127 142004A1 142005A1 142007A1 247570A1

19 20 21 22 23

218-5053 895-11008 614-8016 0132982 L18337

Bur 8-9932

DESCRIPTION REO'D. CYLINDER ASSEMBLY - brake master, parts list page 7-11 ................ 2 TUBE - crossover ................................................. 1 TUBE - reservoir to master cylinder. ................................... 2 BRACKET - brake reservoir support, attaches to firewall, replaces 121730A 1 bracket ................................................. 1 BOLT - hex, full threads, 8 - 1.25 x 30 mm .............................. 6 WASHER - lock, 8 mm ............................................. 8 NUT - hex, 8 mm - 1.25, class 10 ..................................... 1 HOSE - 50 mm (2 inch) long, reservoir to master cylinder .................. 2 HOSE - 1150 mm (45-1 /4 inch) long, reservoir outlet, attaches to return to tank tube, item 22 on page 8-9 ..................................... 1 CLAMP - adj, 1/4 - 5/8 inch dia ....................................... 5 CLAMP - adj, 7/16 - 3/4 inch dia, worm screw, attaches to return to tank tube ............................................................2 CLAMP - P-type, 1/2 inch 10, replaces 49854 clamp ...................... 2 RESERVOIR - brake master cylinder .................................. 1 HOSE - 1590 mm (62-5/8 inch) long, reservoir inlet, attaches to tee at hydraulic oil filter, item 9 on page 8-9 .................................. 1 CLAMP - P-type, 1/2 inch 10, replaces 515-2379 5/16 inch 10 clamp .......... 7 TUBE - brake, left-hand ............................................. 1 TUBE - brake, right-hand ............................................ 1 HOSE - 625 mm (24-5/8 inch) long, brake tube to adapter on rear axle ........ 2 HOSE - 430 mm (16-15/16 inch) long, brake tube to adapter on rear axle, used in production, for service order 142007A 1 hose .................. 2 ADAPTER - straight, 7/16-20 flare x O-ring boss ......................... 2 WASHER - flat, 9 x 17 x 1.6 mm ...................................... 1 BOLT - hex, full threads, 8 - 1.25 x 16 mm .............................. 2 SLEEVE - hose guard .............................................. 1 STRAP - tie, 15 inch, if used ......................................... 1

Issued April, 1997

7-10

870052S

580 Super L Construction King Loader Backhoe

7-11

BRAKE MASTER CYLINDER REF. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

PART NO. 182445A1 NSS *NSS *NSS NSS NSS NSS NSS NSS *NSS NSS *NSS NSS *NSS *NSS *NSS NSS *NSS NSS

DESCRIPTION REO'D. CYLINDER ASSEMBLY - brake master ................................ 2 BODY - master cylinder .......................................... 1 SEAL - plunger ................................................. 1 WASHER - special .............................................. 1 SEAT - spring , short ............................................. 1 PLUNGER - piston .............................................. 1 SPRING - return ................................................ 1 SEAT - spring , long ............................................. 1 PISTON - master cylinder ........................................ 1 SEAL - piston .................................................. 1 WASHER - seal, special. ......................................... 1 RING - retaining, washer ......................................... 1 ROD - push ................................................... 1 BOOT - push rod ............................................... 1 BALL - flow valve ............................................... 1 SEAL - flow valve ............................................... 1 VALVE - flow .................................................. 1 GASKET - flow valve ............................................ 1 ADAPTER - flow valve ........................................... 1

*N14784

KIT - seal, cylinder, service, includes all items marked with an asterisk ........ 1

Bur 8-9932

Issued April, 1997

7-12

I

B

~A

BS97C029

580 Super L Construction King Loader Backhoe

7-13

PARKING BRAKE LEVER AND LINKAGE REF.

PART NO. 0121555 *0139909 220030A1 +279261A1

1 1A 1B 2 3 4 5 6 7 8 9 9A 10 10A

NSS NSS NSS 042458 432-612 495-21038 124646A1 614-10025 892-11010 829-1410 197437A1 +280681A1 827-8050 827-8060

11 12 13 14 15 16 16A 17 18 19 20 21 22 23 24 25 26 27 28 29

0150633 0121608 0129747 892-11008 829-1408 188706A1 +280886A1 425-156 432-612 L11182 0149288 829-1410 892-11010 A188028 614-10025 180801A1 495-11041 425-106 L18337 223722A1

30 31 32

814-10060 895-11010 130245A1 +292073A1

OESCRIPTION REO'O. LEVER ASSEMBLY - parking brake, without bossed hole for audible warning alarm parking brake switch, for service order 0139909 lever ......... 1 LEVER ASSEMBLY - parking brake, with bossed hole for brake switch, replaces 0121555 lever for service, 14-7/8 inch (377 mm) long, if used ........ 1 LEVER ASSEMBLY - parking brake, with bossed hole for brake switch, 17-1 /8 inch (435 mm) long, if used .................................... 1 LEVER ASSEMBLY - parking brake, with bossed hole for brake switch, 18-5/8 (474 mm) long, if used ........................................ 1 LEVER - 0139909 parking brake ................................... 1 LEVER - 220030A 1 parking brake .................................. 1 LEVER - 279261 A 1 parking brake .................................. 1 PIN - clevis, lever to brake cable ................................... 1 PIN - cotter, 3/32 x 3/4 inch ....................................... 1 WASHER - flat, 3/8 x 7/8 x 3/32 inch ................................ 1 BRACKET - mounting, parking brake lever .............................. 1 BOLT - hex, full threads, 10- 1.5 x 25 mm .............................. 2 WASHER - lock, 10 mm ............................................ 2 NUT - hex, 10 mm - 1.5, class 10.9 .................................... 2 CABLE - parking brake, 1347 mm (53-1 /32 inch) long , if used ............... 1 CABLE - parking brake, 1325 mm (52-3/ 16 inch) long , if used ............... 1 BOLT - hex, 8 - 1.25 x 50 mm , class 10.9 ............................. 1-2 BOLT - hex, 8 - 1.25 x 60 mm , class 10.9, replaces one 827-8050 bolt on some models .................................................. 1 SPACER - split, clamp .............................................. 2 CLAMP - cable .................................................... 1 PLATE - oval spacer, plated ......................................... 1 WASHER - lock, 8 mm ............................................. 2 NUT - hex, 8 mm - 1.25, class 10 ..................................... 2 YOKE - cable, 145 mm (5-3/4 inch) long, if used ......................... 1 YOKE - cable, 110 mm (4-3/8 inch) long, if used ......................... 1 NUT - hex, jam, 3/8 inch NF ......................................... 1 PIN - cotter, 3/32 x 3/4 inch .......................................... 2 CLEVIS - offset, 3/8 inch ............................................ 1 PIN - clevis .......................................................2 NUT - hex, 10 mm - 1.5, class 10.9 .................................... 2 WASHER - lock, 10 mm ............................................ 2 CLAMP - cable .................................................... 1 BOLT - hex, full threads, 10- 1.5 x 25 mm .............................. 2 BRACE - loader control bracket. ...................................... 1 WASHER - flat, 13/32 x 13/16 x 1/16 inch ............................... 6 NUT - hex, 3/8 inch NC ............................................. 6 STRAP - tie, 15 inch, if used ......................................... 1 BRACKET - combination, yield support, brake cable, mounts with P-clamp (Ref 26, page 4-11) to chassis frame, tractor P.I.N. JJG0221415 and after .............................................. 1 BOLT - hex, 10 - 1.5 x 60 mm ........................................ 1 WASHER - flat, 11 x 20 x 2 mm ...................................... 1 SPACER - bracket ................................................. 1 KIT - parking brake, includes above items marked with a +, plus (2) 100 mm 280436A 1 axle levers and instructions .......................... 1

* NOTE: The parking brake switches are located on the rear axle.

Bur 8-9932

Issued April, 1997

7-14

8-1

580 Super L Construction King Loader Backhoe

ALPHABETICAL INDEX HYDRAULICS DESCRIPTION

PAGE

Accumulator Assembly - Ride Control ..... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. .. 8-143 Cylinders Boom - Backhoe ..... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. .. 8-161 Bucket - Backhoe ...................................................................................................... 8-167,8-169 Bucket - Loader ...... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. .. 8-149 Clam - Loader. ......................................................................................................................8-151 Dipper - Backhoe .... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... 8-163,8-165 Dipper Extension - Backhoe .................................................................................................8-171 Lift - Loader ... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. .. 8-147 Stabilizer - Backhoe .................................................................................................. 8-153,8-155 Swing - Backhoe .... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... 8-157,8-159 Equipment Hydraulic System Equipment Pump and Loader Valve to Backhoe Valve .... .. ........ .. ....... ... ....... .. ....... ... ....... .. ...... 8-7 Oil Cooler Lines, Return Lines, and Filter ................................................................................8-9 Reservoir to Loader Valve and Loader Valve to Filter ...... .. ........ .. ....... ... ....... .. ....... ... ....... . 8-3,8-5 Filter - Hydraulic Oil ..................................................................................................................8-145 Hydraulic Circuits Auxiliary Backhoe .... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... .. 8-63 - 8-67 Basic ....................................................................................................................... 8-45 - 8-61 Hand Held ... ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... .... 8-69,8-71 High Flow Upgrade ............................................................................................................8-73 Boom Cylinder - Backhoe ... ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. .... 8-25 Boom Lock .................................................................................................................... 8-75,8-77 Bucket Cylinder - Backhoe, With Extendable Dipper ....... .. ........ .. ....... ... ....... .. ....... ... .... 8-33,8-35 Bucket Cylinder - Backhoe, Without Extendable Dipper ............................................... 8-29,8-31 Bucket Cylinder - Loader .. .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... .... 8-13,8-15 Clam Cylinder - Loader ................................................................................................. 8-17,8-19 Dipper Cylinder - Backhoe ......... .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. .... 8-27 Extendable Dipper - Backhoe .................................................................................................8-37 Lift Cylinder _ Loader ........ .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... .. 8-11 ,8-11 B Loader Valve to Backhoe Valve - Without Auxiliary Hydraulics and Without Extendahoe .. ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. .... 8-39 Loader Valve to Backhoe Valve - Without Auxiliary Hydaulics and With Extendahoe ..... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... .... 8-41 ,8-43 Loader Valve to Backhoe Valve - Without Auxiliary Hydraulics and With or Without Extendahoe ..... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. . 8-43B Ride Control .................................................................................................................. 8-79,8-81 Stabilizer Cylinder - Backhoe ..... .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. .... 8-21 Swing Cylinder - Backhoe ......................................................................................................8-23 Pump - Equipment ...... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. .... 8-83 Valves Auxiliary .. ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... . 8-135 - 8-139 Backhoe Control ...................................................................................................... 8-101 - 8-133 Boom Lock Solenoid ........ .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. .. 8-141 Loader ControL ............................................................................................................ 8-85 - 8-99 Solenoid - Auxiliary Hydraulics ... .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... 8-45,8-55,8-59,8-63

Bur 8-9932

Issued April, 1997

8-2

BT97C006

580 Super L Construction King Loader Backhoe

8-3

EQUIPMENT HYDRAULIC SYSTEM RESERVOIR TO LOADER CONTROL VALVE AND LOADER VALVE TO FILTER REF. 1 2 3 4 5 6

PART NO. 259044A1 282497A1 131586A1 282496A1 121817A1 218-5137

7 8 9 10 11

237-6010 A14141 614-12035 238-5228 121124A2

11

257954A1 253541A1 257948A1

12 13 14 15 16 17 18 19 20

NSS N14330 413-728 492-11044 A30013 218-5077 237-6016 144215A1 218-587

21 22 23 24 25 26 27

D137625 NSS 425-1120 NSS NSS NSS H434163 122125A1

27A

229341A1

27B 27C 28 29 30

218-5110 237-6016 115507A1 D67297 REF

DESCRIPTION REO'D. CLAMP - tube, replaces 214-1436 clamp used on some models . . .... . ... .. .4 HOSE - suction, at hydraulic tank, replaces 175273A 1 hose ................ 1 TUBE - suction . .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 HOSE - coupler, replaces 135556A 1 hose .............................. 1 TUBE - suction, at hydraulic equipment pump .. ... . .... . .... . .... . ... .. . 1 ELBOW - 45 degree, 7/8-14 inch flare x adj O-ring boss, to cooler return hose . .... . ... .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 O-RING - 3/4 ID x 3/32 inch wide ................................... 1 FLANGE - split, 2 inch . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 BOLT - hex, full threads, 12 - 1.75 x 35 mm ............................. 8 O-RING - 2-1 /4 ID x 1/8 inch wide . . .... . ... .. ... . .... . .... . .... . ... .. . 1 PUMP ASSEMBLY - hydraulic equipment, with 15 teeth shaft gear set, parts list page 8-83, replaces 121124A 1 pump, 121124A2 pump used with 253541 A 1 flex coupling and Ref 40 coupler seal, if used ............... 1 PUMP ASSEMBLY - hydraulic equipment, with 17 teeth shaft gear set, parts list page 8-83, used with 257948A 1 flex coupling, if used .............. 1 COUPLING - flex, 15 teeth, with steel plug, replaces D136083 coupling, used with 121124A 1 or 121124A2 pump, if used ......................... 1 COUPLING - flex, 17 teeth, with steel plug, used with 257954A 1 pump, if used .......................................................... 1 COUPLING - pump .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 BUSHING - coupling ........................................... .4 BOLT - hex, 7/16 NC x 1-3/4 inch . . .... . ... .. ... . .... . .... . .... . ... .. .4 WASHER - lock, 7/16 inch .......................................... .4 WASHER - special, hardened .... . .... . ... .. ... . .... . .... . .... . ... .. .4 ADAPTER - straight, 1-1 /16-12 flare x 1-5/16-12 inch O-ring boss ............ 1 O-RING - 1-11 /64 ID x 7/64 inch wide . ... .. ... . .... . .... . .... . ... .. . 1 HOSE - 576 mm (22-11 /16 inch) long, large pump section port .............. 1 TEE - 1-1 /16-12 flare branch x 1-5/16-12 inch flare x flare, pump outlet hose to loader valve inlet tube ........................................ 1 COUPLING - quick disconnect ... . .... . ... .. ... . .... . .... . .... . ... .. . 1 BODY - coupling ................................................ 1 NUT - hex, 1-1 /4 inch NF . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SEAT - spring .................................................. 1 SPRING - coupling . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 POPPET - coupling ............................................. 1 CAP - dust, coupler .. . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 TUBE - tee to loader control valve inlet, see page 8-13 items 19-23 for tube clamps near loader valve, used with Ref 34 adapter, if used . .... . ... .. . 1 TUBE - tee to loader control valve inlet, see page 8-13 items 19-23 for tube clamps near loader valve, used with Ref 27B elbow, used in production (for service order 218-739 connector, 232913A 1 tube and 232916A1 tube, Ref 41-43) ; 229341A1 tube is now serviceable, if used . ... .. . 1 ELBOW - 90 degree, 1-5/16-12 inch flare x adj O-ring boss, if used ........... 1 O-RING - 1-11 /64 ID x 7/64 inch wide . ... .. ... . .... . .... . .... . ... .. . 1 PLATE - mounting ................................................. 1 INSULATOR - rubber, tube . . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 INSULATOR - tube, small pump section tube to backhoe valve, see page 8-7, items 4 and 5, for tube and insulator .. ... . .... . .... . .... . ... .. . 1 Continued on next page

Bur 8-9932

Issued April, 1997

8-4

BT97C006

580 Super L Construction King Loader Backhoe

8-5

EQUIPMENT HYDRAULIC SYSTEM RESERVOIR TO LOADER CONTROL VALVE AND LOADER VALVE TO FILTER REF. 31 32 33 34

PART NO. R46493 0143422 814-10050 218-5069

35 36

237-6016 144227A1

37

218-5245

38 39 40 41 42 43

237-6016 L18337 236842A1 218-739 232913A1 232916A1

Bur 8-9932

DESCRIPTION REO'D. SPACER - split, 22 mm (7/8 inch) long .. . ... .. ... . .... . .... . .... . ... .. . 1 CLAMP - double tube .............................................. 1 BOLT - hex, 10 - 1.5 x 50 mm .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 ADAPTER - straight, 1-5/16-12 inch flare x O-ring boss, at loader valve inlet and outlet ports . . .... . .... . .... . ... .. ... . .... . .... . .... . ... . 1-2 O-RING - 1-11 /64 10 x 7/64 inch wide ............................... 1 HOSE - 520 mm (20-15/32 inch) long, loader valve to filter, models without ride control, see page 8-79 for parts used on models with ride control ... . ... .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 TEE - 1-5/16-12 inch flare branch x flare x adj O-ring boss, loader valve to filter and filter to backhoe control valve . ... .. ... . .... . .... . .... . ... .. . 1 O-RING - 1-11 /64 10 x 7/64 inch wide ............................... 1 STRAP - tie, 15 inch, if used . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SEAL - coupler, used with 121124A2 pump only, if used ................... 1 CONNECTOR - straight, 1-5/16-12 inch flare, if used . .... . .... . .... . ... .. . 1 TUBE - at loader valve, used with Ref 27B at loader valve, if used ........... 1 TUBE - pump to loader valve, if used ... . ... .. ... . .... . .... . .... . ... .. . 1

Issued April, 1997

8-6

BT97C090

580 Super L Construction King Loader Backhoe

8-7

EQUIPMENT HYDRAULIC SYSTEM EQUIPMENT PUMP AND LOADER CONTROL VALVE TO BACKHOE CONTROL VALVE REF. 1

PART NO. 218-5063

2 3 4 5

237-6012 144216A1 122127A1 D143797

6 7

218-736 189861A1

7A

189863A1

7B

243790A1

7C 7D 8 9 10 11 12 13 14 15 16

218-5062 237-6010 115633A1 D143797 D143411 614-10025 218-5062 237-6010 218-5069 237-6016 144240A1

16A

144241A1

17 18 18A 19 20 20A 21 22 23 24 25 26 27 28

136008A1 814-12045 614-12030 829-1412 814-10080 814-10050 D143410 144477A1 115633A1 D76195 D143422 R46493 144477A1 D143797

29 30

829-1410 144479A1

Bur 8-9932

DESCRIPTION REO'D. ADAPTER - straight, 7/8-14 flare x 1-1 /16-12 inch O-ring boss, small pump section outlet port ............................................ 1 O-RING - 59/64 ID x 7/64 inch wide .. . ... .. ... . .... . .... . .... . ... .. . 1 HOSE - 800 mm (31-1 /2 inch) long, small pump section outlet port ........... 1 TUBE - small pump section hose to backhoe . .. ... . .... . .... . .... . ... .. . 1 INSULATOR - 5/8 inch, small pump section tube, see page 8-3 and 8-5 items 28-33 for hardware ... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 CONNECTOR - straight, 7/8-14 inch flare ............................... 1 TUBE - to inlet port on backhoe control valve outlet section, models without extendable dipper, models with priority swing, if used ............... 1 TUBE - to inlet port on backhoe control valve outlet section, models with extendable dipper, models with priority swing, if used ...................... 1 TUBE - swing supply, small pump tube to swing section inlet, models with non-priority swing, if used ........................................ 1 ADAPTER - straight, 7/8-14 inch flare x O-ring boss, used with 7B tube . ... .. . 1 O-RING - 3/4 ID x 3/32 inch wide ................................... 1 PLATE - mounting ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 INSULATOR - 5/8 inch, tube mounting ................................. 1 CLAMP - P-type, 3/4 inch ID, tube . . .... . ... .. ... . .... . .... . .... . ... .. . 1 BOLT - hex, full threads, 10 - 1.5 x 25 mm ............................ 1-2 ADAPTER - straight, 7/8-14 inch flare x O-ring boss . . .... . .... . .... . ... .. . 1 O-RING - 3/4 ID x 3/32 inch wide ................................... 1 ADAPTER - straight, 1-5/16-12 inch flare x O-ring boss ... . .... . .... . ... .. . 2 O-RING - 1-11 /64 ID x 7/64 inch wide ............................... 1 HOSE - 1028 mm (40-1 /2 inch) long, loader valve power beyond port to backhoe control valve inlet, models with two spool loader control valve ........ 1 HOSE - 977 mm (38-15/32 inch) long, loader valve power beyond port to backhoe control valve inlet, models with three spool loader control valve .... . ... .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 BRACKET - mounting, hose ......................................... 1 BOLT - hex, 12 - 1.75 x 45 mm, if used .. . ... .. ... . .... . .... . .... . ... .. . 1 BOLT - hex, full threads, 12 - 1.75 x 30 mm , if used ....................... 1 NUT - hex, 12 mm - 1.75, class 10 . .... . ... .. ... . .... . .... . .... . ... .. . 1 BOLT - hex, 10 - 1.5 x 80 mm, if used .................................. 1 BOLT - hex, 10 - 1.5 x 50 mm , if used ... . ... .. ... . .... . .... . .... . ... .. . 1 CLAMP - tube, if used .............................................. 1 INSULATOR - rubber, tube, if used . .... . ... .. ... . .... . .... . .... . ... .. . 1 PLATE - mounting, models without extendable dipper, if used ............... 1 SPACER - split, models without extendable dipper, if used . .... . .... . ... .. . 1 CLAMP - double tube .............................................. 1 SPACER - split, 22 mm (7/8 inch) long .. . ... .. ... . .... . .... . .... . ... .. . 1 INSULATOR - rubber, power beyond hose .............................. 1 INSULATOR - 5/8 inch, tube, swing signal hose, see page 8-39 - 8-43B for hose on models without auxiliary hydraulics and page 8-47or 8-55 on models with auxiliary hydraulics .. . .... . ... .. ... . .... . .... . .... . ... .. . 1 NUT - hex, 10 mm - 1.5, class 10.9 .................................... 1 CLAMP - isolation, if used .. . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1

Issued April, 1997

8-8

BT97C007

8-9

580 Super L Construction King Loader Backhoe

EQUIPMENT HYDRAULIC SYSTEM OIL COOLER LINES, RETURN LINES, AND FILTER REF. 1 2 3 4

PART NO. 122536A1 614-10020 895-11010 218-5245

8 9 10 11 11A 12 13

237-6016 228959A1 237-6010 122176A1 227286A2 144220A1 231280A1

14

144214A1

15 16 17 18 19 20 21 22 22A

218-5137 237-6010 115633A1 D143430 614-10025 218-5275 237-6020 184789A1 229245A1

23

D38435

24 25

214-1420 218-5216

26

235811A1

27

236231A1

28 29 30

232902A1 218-739 232900A1

DESCRIPTION REO'D. FILTER ASSEMBLY - hydraulic oil, parts list page 8-145 ................... 1 BOLT - hex, full threads, 10 - 1.5 x 20 mm ............................. .4 WASHER - flat, 11 x 20 x 2 mm ..................................... .4 TEE - 1-5/16-12 inch flare branch x flare x adj O-ring boss, loader valve to filter and filter to backhoe control valve ............................... 1 O-RING - 1-11 /64 ID x 7/64 inch wide ............................... 1 HOSE - 890 mm (35 inch) long, return, backhoe control valve to filter ......... 1 ADAPTER - straight, 1-5/16-12 inch flare x O-ring boss, backhoe control valve outlet port, models without extendable dipper ....................... 1 TEE - 1-5/16-12 inch flare branch x flare x adj O-ring boss, backhoe control valve outlet port, models with extendable dipper, if used ............. 1 O-RING - 1-11 /64 ID x 7/64 inch wide, 218-5069 or 218-5245 fitting . ... .. . 1 TEE - special, replaces 131002A1 tee ................................. 1 O-RING - 3/4 ID x 3/32 inch wide .... . ... .. ... . .... . .... . .... . ... .. . 1 TUBE - filter to cooler, if used ........................................ 1 TUBE - filter to cooler, if used .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 HOSE - 595 mm (23-7/16 inch) long, filter to cooler ....................... 1 COOLER - hydraulic oil , see page 6-21 for cooler mounting hardware, replaces 139783A 1 cooler, if used .................................... 1 HOSE - 573 mm (22-9/16 inch) long, cooler return, used with 139783A 1 or 231280A 1 cooler ................................................ 1 ELBOW - 45 degree, 7/8-14 inch flare x adj O-ring boss .. . .... . .... . ... .. . 1 O-RING - 3/4 ID x 3/32 inch wide ................................... 1 PLATE - mounting ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 CLAMP - tube ....................................................2 BOLT - hex, full threads, 10- 1.5 x 25 mm ... .. ... . .... . .... . .... . ... .. . 2 ELBOW - 90 degree, 1-5/16-12 flare x 1-5/8-12 inch adj O-ring boss .......... 1 O-RING - 1-15/32 ID x 1/8 inch wide . . ... .. ... . .... . .... . .... . ... .. . 1 TUBE - return to tank, prior to tractor P.I.N. JJG0198504, if used ............ 1 TUBE - return to tank, used in production (for service order 232902A 1 tube, 218-739 connector and 232900A1 tube, Ref 28-30) tractor P.I.N. JJG0198504 and after, if used .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 HOSE - 89 mm (3-1 /2 inch) long, cut from S118383X bulk hose, return tube to tank, see page 7-9 for attaching brake line clamp .. . .... . .... . ... .. . 1 CLAMP - adj, 13/16 - 1-3/4 inch dia .................................... 2 TEE - 1-1 /16-12 flare branch x 1-5/16-12 inch flare x swivel, used on models with auxiliary hydraulics, when installing auxiliary hydraulics this tee is mounted between item 6 hose and item 7 adapter on standard dipper or between item 6 hose and item 7 A tee on extendahoe models ........ 1 COOLER - hydraulic oil , heavy duty, see page 6-21 B for cooler mounting hardware, if used .......................................... 1 HOSE - 300 mm (11-13/16 inch) long, used with 235811 A 1 cooler, Ref 26, if used ....................................................... 1 TUBE - return , if used . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 CONNECTOR - straight, 1-5/16-12 inch flare, if used ...................... 1 TUBE - return , if used . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1

S118383X

HOSE - bulk, 25 (1) x 38 (1-1 /2) x 4877 mm (192 inch) long .... . .... . ... .. . 1

5 6 7

237-6016 * 144233A1 *218-5069

7A

*218-5245

*NOTE: See pages 8-49 - 8-61 for fitting and hose used on models with basic auxiliary hydraulics.

Bur 8-9932

Issued April, 1997

8-10

1

26 '

)@ ~

®

~

BT97C008

8-11

580 Super L Construction King Loader Backhoe

LOADER LIFT CYLINDER HYDRAULIC CIRCUIT REF. 1

PART NO. REF

2

3 4

218-5241 237-6010 192134A1

4A

225330A1

5

192132A1

5A

231984A1

6

192130A1

6A

225332A1

7

192286A1

7A

231982A1

8 9 10 11 12 13 14 15

D138055 814-10040 120303A1 896-11010 892-11010 829-1410 187535A1 187536A1

16 17 18

218-5107 237-6010 112366A2

DESCRIPTION REO'D. VALVE ASSEMBLY - loader control , for correct assembly and components, see page 8-85 or 8-87 ................................... 1 TEE - 7/8-14 inch flare branch x flare x adj O-ring boss .................... 2 O-RING - 3/4 ID x 3/32 inch wide ................................... 1 TUBE - upper lift port to left-hand loader lift cylinder rod end, used in production (services itself, for service order 192134A 1 tube, Ref 4) , prior to tractor P.I.N. JJG0198504; models without ride control , see page 8-79 for parts used on models with ride control ........................... 1 TUBE - upper lift port to left-hand loader lift cylinder rod end, used in production (services itself, for service order 225330A 1 tube, Ref 4A) , tractor P.I.N . JJG0198504 and after; models without ride control, see page 8-79 for parts used on models with ride control ...................... 1 TUBE - lower lift port to right-hand loader lift cylinder closed end, used in production (for service order 221156A 1 and 221158A 1 tubes and 218-435 connector, Ref 22, 27 and 28), prior to P.I.N. JJG0198504 .......... 1 TUBE - lower lift port to right-hand loader lift cylinder closed end, used in production (for service order 221158A 1 and 232929A 1 tubes and 218-435 connector, Ref 22,28 and 29), tractor P.I.N. JJG0198504 and after ............................................................ 1 TUBE - lower lift port to left-hand loader lift cylinder closed end, used in production (for service order 221152A 1 and 221154A 1 tubes and 218-435 connector, Ref 22, 25 and 26), prior to tractor P.I.N. JJG0198504; models without ride control , see page 8-79 for parts used on models with ride control .......................................... 1 TUBE - lower lift port to left-hand loader lift cylinder closed end, used in production (for service order 232939A 1 and 232941 A 1 tubes and 218-435 connector, Ref 22,30 and 31), tractor P.I.N. JJG0198504 and after; models without ride control, see page 8-79 for parts used on models with ride control ............................................. 1 TUBE - upper lift port to right-hand loader lift cylinder rod end, used in production (for service order 221160A 1 and 221162A 1 tubes and 218-435 connector, Ref 22-24), prior to tractor P.I.N. JJG0198504 ........... 1 TUBE - upper lift port to right-hand loader lift cylinder rod end, used in production (for service order 221162A 1 and 232931 A 1 tubes and 218-435 connector, Ref 22,24 and 32), tractor P.I.N. JJG0198504 and after ............................................................ 1 CLAMP - tube .................................................... 4 BOLT - hex, 10- 1.5 x 40 mm ........................................ 3 SPACER - tube ...................................................3 WASHER - flat, 11 x 21 x 2.5 mm, hardened ............................ 1 WASHER - lock, 10 mm ............................................ 3 NUT - hex, 10 mm - 1.5, class 10.9 .................................... 3 HOSE - 720 mm (28-11 /32 inch) long, lift cylinder closed end ............... 2 HOSE - 1090 mm (43 inch) long , upper port of control valve to lift cylinder rod end ................................................... 2 ELBOW - 90 degree, 7/8-14 inch flare x adj O-ring boss .................. .4 O-RING - 3/4 ID x 3/32 inch wide ................................... 1 CYLINDER ASSEMBLY - 83 (3-1 /4) ID x 766 mm (30-1 /8 inch) stroke, loader lift, parts list page 8-147 ....................................... 2

NOTE: See pages 3-3 and 9-67 for hydraulic tubing covers above fuel and hydraulic oil reservoirs .

Continued on next page Bur 8-9932

Issued April , 1997

8-11A

1

26 '

)@ ~

®

~

BT97C008

8-11B

580 Super L Construction King Loader Backhoe

LOADER LIFT CYLINDER HYDRAULIC CIRCUIT REF. 19 20 21 22 23

PART NO. 219-55 0142787 214-1472 218-435 221160A1

24 25

221162A1 221152A1

26

221154A1

27

221156A1

28

221158A1

29

232929A1

30

232939A1

31

232941A1

32

232931A1

DESCRIPTION REO'D. FITTING - grease, 90 degree, 1/8 PT x 27/32 inch ........................ 2 INSULATOR - rubber. .............................................. 2 CLAMP - adj, 4-1 /16 - 5 inch dia ...................................... 2 CONNECTOR - straight, large hex, 7/8-14 inch flare .................... 1-3 TUBE - upper lift port to right-hand loader lift cylinder, prior to tractor P.I.N. JJG0198504 ................................................ 1 TUBE - right-hand loader lift cylinder rod end , prior to P.I.N. JJG0198504 ...... 1 TUBE - lower lift port to left-hand loader lift cylinder, prior to tractor P.I.N. JJG0198504; models without ride control , see page 8-79 for parts used on models with ride control ...................................... 1 TUBE - left-hand loader lift cylinder closed end, prior to tractor P.I.N. JJG0198504; models without ride control , see page 8-79 for parts used on models with ride control .......................................... 1 TUBE - lower lift port to right-hand loader lift cylinder, prior to tractor P.I.N. JJG0198504 ................................................ 1 TUBE - right-hand loader lift cylinder closed end, prior to tractor P.I.N .

JJG0198504 ..................................................... 1 TUBE - lower lift port to right-hand loader lift cylinder, tractor P.I.N. JJG0198504 and after .............................................. 1 TUBE - lower lift port to left-hand loader lift cylinder, tractor P.I.N. JJG0198504 and after; models without ride control , see page 8-79 for parts used on models with ride control ................................. 1 TUBE - left-hand loader lift cylinder closed end, tractor P.I.N. JJG0198504 and after; models without ride control , see page 8-79 for parts used on models with ride control ................................. 1 TUBE - upper lift port to right-hand loader lift cylinder, tractor P.I.N. JJG0198504 and after .............................................. 1

NOTE: See pages 3-3 and 9-67 for hydraulic tubing covers above fuel and hydraulic oil reservoirs .

Bur 8-9932

Issued April , 1997

8-12

BT97C009

580 Super L Construction King Loader Backhoe

8-13

LOADER BUCKET CYLINDER HYDRAULIC CIRCUIT REF. 1

PART NO. REF

2

3 4

218-5062 237-6010 220174A1

4A

232447A1

5

220169A1

6 7 8 9 10 11 12 13

0138055 814-10040 120303A1 896-11010 892-11010 829-1410 138467A1 192142A1

13

196817A1

14

192140A1

14

196819A1

15 16 17 18

0138055 892-11010 829-1410 218-5220

19

221733A1

20 21 22 23 24

814-10040 120303A1 892-11010 829-1410 192144A1

24

196815A1

25

192150A1

25

196813A1

26

136226A1

DESCRIPTION REO'D. VALVE ASSEMBLY - loader control , for correct assembly and components, see page 8-85 or 8-87, for mounting see page 9-3 ............. 1 ADAPTER - straight, 7/8-14 inch flare x O-ring boss ....................... 2 O-RING - 3/4 10 x 3/32 inch wide ................................... 1 TUBE - bucket section upper port, used in production, replaces 192138A 1 production tube (for service order 221139A 1 and 221141 A 1 tubes and 218-435 connector, Ref 41-43 on page 8-15) , prior to tractor P.I.N. JJG0198504 ................................................ 1 TUBE - bucket section upper port, used in production (for service order 232934A 1 and 232936A 1 tubes and 218-435 connector, Ref 41 , 46 and 47 on page 8-15), tractor P.I.N. JJG0198504 and after. .................... 1 TUBE - bucket section lower port, used in production, replaces 192136A 1 production tube (for service order 221143A 1 and 221146A 1 tubes and 218-435 connector, Ref 41 , 44 and 45 on page 8-15) ............. 1 CLAMP - tube ....................................................3 BOLT - hex, 10- 1.5 x 40 mm ........................................ 2 SPACER - tube ................................................... 2 WASHER - flat, 11 x 21 x 2.5 mm, hardened ............................ 2 WASHER - lock, 10 mm ............................................ 2 NUT - hex, 10 mm - 1.5, class 10.9 .................................... 2 HOSE - 680 mm (26-3/4 inch) long, at loader arm pivot .................... 2 TUBE - lower, on right-hand lift arm , from bucket section upper port to closed end of bucket cylinders, prior to tractor P.I.N. JJG0191 027 ............ 1 TUBE - lower, on right-hand lift arm , from bucket section upper port to closed end of bucket cyinders, tractor P.I.N . JJG0191027 and after. .......... 1 TUBE - upper, on right-hand lift arm , from bucket section lower port to bucket cylinder rod end, prior to tractor P.I.N. JJG0191 027 ................. 1 TUBE - upper, on right-hand lift arm , from bucket section lower port to bucket cyinder rod end, tractor P.I.N. JJG0191 027 and after ................ 1 CLAMP - tube ....................................................3 WASHER - lock, 10 mm ............................................ 3 NUT - hex, 10 mm - 1.5, class 10.9 .................................... 3 TEE - swivel, 7/8-14 inch flare branch x flare x swivel , at upper lift frame crossover tube ....................................................2 CLAMP - tube, attaches to item 5 tube above and item 27 tube on page 8-3 .............................................................2 BOLT - hex, 10- 1.5 x 40 mm ........................................ 2 SPACER - tube ................................................... 2 WASHER - lock, 10 mm ............................................ 2 NUT - hex, 10 mm - 1.5, class 10.9 .................................... 2 TUBE - crossover, rear, upper lift frame tube to rod end of bucket cylinder, prior to tractor P.I.N. JJG0191027 .............................. 1 TUBE - crossover, rear, upper lift frame tube to rod end of bucket cylinder, tractor P.I.N. JJG0191 027 and after ............................ 1 TUBE - crossover, front, lower lift frame tube to bucket cylinder closed end, prior to tractor P.I.N. JJG0191027 ................................. 1 TUBE - crossover, front, lower lift frame tube to bucket cylinder closed end, tractor P.I.N. JJG0191 027 and after ............................... 1 HOSE - 840 mm (33 inch) long, at bucket cylinders ...................... .4

NOTE: See pages 3-3 and 9-67 for hydraulic tubing covers above fuel and hydraulic oil reservoirs .

Continued on next page Bur 8-9932

Issued April, 1997

8-14

BT97C009

580 Super L Construction King Loader Backhoe

8-15

LOADER BUCKET CYLINDER HYDRAULIC CIRCUIT REF. 27 28 29 30 31 32 33 34

PART NO. 192152A1 218-5062 237-6010 192156A1 192154A1 218-5107 237-6010 113133A2

35

250648A1

36 37 38 39 40 41 42

814-10040 892-11010 895-11010 L79937 214-1464 218-435 221139A1

43

221141A1

44 45 46

221143A1 221146A1 232934A1

47

232936A1

DESCRIPTION REO'D. TUBE - bucket cylinder rod end ....................................... 2 ADAPTER - straight, 7/8-14 inch flare x O-ring boss ....................... 2 O-RING - 3/4 ID x 3/32 inch wide ................................... 1 TUBE - right-hand bucket cylinder closed end ........................... 1 TUBE - left-hand bucket cylinder closed end ............................. 1 ELBOW - 90 degree, 7/8-14 inch flare x adj O-ring boss ................... 2 O-RING - 3/4 ID x 3/32 inch wide ................................... 1 CYLINDER ASSEMBLY - 76 (3) ID x 522 mm (20-9/16 inch) stroke, loader bucket, parts list page 8-149 .................................... 2 GUARD - crossover tube, 3 mm thick, replaces 132724A 1 4 mm thick guard ........................................................... 1 BOLT - hex, 10- 1.5 x 40 mm ........................................ 2 WASHER - lock, 10 mm ............................................ 2 WASHER - flat, 11 x 20 x 2 mm ...................................... 2 SPACER - rubber, tube ............................................. 2 CLAMP - adj, 3-9/16 - 4-1 /2 inch dia ................................... 2 CONNECTOR - straight, large hex, 7/8-14 inch flare .................... 1-2 TUBE - bucket section upper port at valve, prior to tractor P.I.N. JJG0198504 ..................................................... 1 TUBE - bucket section upper port tube to hose, prior to tractor P.I.N. JJG0198504 ..................................................... 1 TUBE - bucket section lower port at valve ............................... 1 TUBE - bucket section lower port tube to hose ........................... 1 TUBE - bucket section upper port at valve, tractor P.I.N. JJG0198504 and after ......................................................... 1 TUBE - bucket section upper port tube to hose, tractor P.I.N. JJG0198504 and after .............................................. 1

NOTE: See pages 3-3 and 9-67 for hydraulic tubing covers above fuel and hydraulic oil reservoirs .

Bur 8-9932

Issued April, 1997

8-16

BT97C010

8-17

580 Super L Construction King Loader Backhoe

LOADER CLAM CYLINDER HYDRAULIC CIRCUIT REF. 1

5A

225328A1

6 7 8 9 10 11 12

814-10040 0138055 120303A1 892-11010 829-1410 138467A1 192126A1

12

196824A1

13

192128A1

13

196821A1

14 15 16 17

0138055 829-1410 892-11010 218-776

18 19 20 21

188058A1 232945A1 218-435 232947A1

DESCRIPTION REO'D. VALVE ASSEMBLY - loader control , three-spool, parts list page 8-87, for mounting hardware see page 9-3 ................................... 1 ADAPTER - straight, 7/8-14 inch flare x O-ring boss ....................... 2 O-RING - 3/4 10 x 3/32 inch wide ................................... 1 TUBE - upper port loader valve clam section to hose at loader arm pivot (for service order 190019A 1 hose) , prior to tractor P.I.N. JJG0198504 ........ 1 TUBE - upper port loader valve clam section to hose at loader arm pivot (services itself) , tractor P.I.N. JJG0198504 and after ...................... 1 TUBE - lower port loader valve clam section to hose at loader arm pivot (for service order 190019A 1 hose) , prior to tractor P.I.N. JJG0198504 ........ 1 TUBE - lower port loader valve clam section to hose at loader arm pivot, used in production (for service order 232945A 1 and 232947 A 1 tubes and 218-435 connector, Ref 19-21), tractor P.I.N. JJG0198504 and after ...... 1 BOLT - hex, 10- 1.5 x 40 mm , mm .................................... 2 CLAMP - tube ....................................................2 SPACER - tube ................................................... 2 WASHER - lock, 10 mm ............................................ 2 NUT - hex, 10 mm - 1.5, class 10.9 .................................... 2 HOSE - 680 mm (26-3/4 inch) long, at loader arm pivot .................... 2 TUBE - lower, on loader lift frame , port A, prior to tractor P.I.N. JJG0191027 ..................................................... 1 TUBE - lower, on loader lift frame , port A, tractor P.I.N. JJG0191 027 and after ......................................................... 1 TUBE - upper, on loader lift frame , port B, prior to tractor P.I.N. JJG0191027 ..................................................... 1 TUBE - upper, on loader lift frame , port B, tractor P.I.N. JJG0191 027 and after ......................................................... 1 CLAMP - tube .................................................... 4 NUT - hex, 10 mm - 1.5, class 10.9 ................................... .4 WASHER - lock, 10 mm ........................................... .4 PLUG - hex, 7/8-14 inch flare, not used on models with clam bucket, if used ............................................................2 RESTRICTOR - check, if used ....................................... 1 TUBE - lower port at loader valve, if used ............................... 1 CONNECTOR - straight, large hex, 7/8-14 inch flare, if used ................ 1 TUBE - lower port at loader valve, if used ............................... 1

190019A1

HOSE - 2380 mm (93-11 /16 inch) long ................................. 1

2 3 4 4A 5

PART NO. 113785A3 218-5062 237-6010 *192122A1 225326A1 *192124A1

NOTE: See pages 3-3 and 9-67 for hydraulic tubing covers above fuel and hydraulic oil reservoirs . * NOTE: When replacing tube with a service hose, discard mating hose (item 11). The service hose replaces the tube and hose combination .

Bur 8-9932

Issued April, 1997

8-18

/'

2

B9407006T

580 Super L Construction King Loader Backhoe

8-19

LOADER CLAM CYLINDER HYDRAULIC CIRCUIT AT LOADER BUCKET REF. 1

PART NO. 1346190C1

2

1346189C1

3

192352A1

4

192345A1

5 6 7 8 9 10

144242A1 D40236 R46493 814-10040 892-11010 218-1237

11 12 13 14 15 16

218-1251 144243A1 515-25254 895-11010 832-10410 218-5137

17 18

237-6010 218-5107

19 20 21

237-6010 D38648 214-1464

DESCRIPTION REO'D. CYLINDER ASSEMBLY - 76 (3) ID x 231 mm (9 inch) stroke, clam, left-hand, parts list page 8-151 ....................................... 1 CYLINDER ASSEMBLY - 76 (3) ID x 231 mm (9 inch) stroke, clam, right-hand, parts list page 8-151 ...................................... 1 TUBE - left-hand cylinder, .083 wall thickness, replaces 182412A 1 tube with .065 wall thickness ............................................. 1 TUBE - right-hand cylinder, .083 wall thickness, replaces 18241 OA 1 tube with .065 wall thickness ......................................... 1 HOSE - 1120 mm (44-3/32 inch) long, right-hand and left-hand cylinders ..... .4 CLAMP - horizontal hose, replaces D143846 clamp . . .... . .... . .... . ... .. . 2 SPACER - split, 22 mm (7/8 inch) long ................................. 2 BOLT - hex, 10- 1.5 x 40 mm .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 WASHER - lock, 10 mm ............................................ 2 TEE - 7/8-14 inch flare branch x flare x bulkhead flare, connecting horizontal and vertical tubes and hoses ................................ 2 NUT - hex, lock, bulkhead, 7/8 inch NF .. . ... .. ... . .... . .... . .... . ... .. . 2 HOSE - 1167 mm (46 inch) long , lift arms ............................... 2 CLAMP - P-type, 1 inch ID, vertical hoses, replaces S88820 clamp .... . ... .. . 2 WASHER - flat, 11 x 20 x 2 mm ...................................... 1 NUT - hex, self-locking, 10 mm - 1.5 .... . ... .. ... . .... . .... . .... . ... .. . 1 ELBOW - 45 degree, 7/8-14 inch flare x adj O-ring boss, clam cylinders, rod end ... . ... .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 O-RING - 3/4 ID x 3/32 inch wide ................................... 1 ELBOW - 90 degree, 7/8-14 inch flare x adj O-ring boss, clam cylinders, closed end .......................................................2 O-RING - 3/4 ID x 3/32 inch wide .... . ... .. ... . .... . .... . .... . ... .. . 1 SPACER - rubber, clamp ............................................ 2 CLAMP - adj, 3-9/16 - 4-1 12 inch dia, clam cylinder tubing . . .... . .... . ... .. . 2

NOTE: To complete the clam cylinder hydraulic circuit see page 8-17.

Bur 8-9932

Issued April, 1997

8-20

BT97C011

580 Super L Construction King Loader Backhoe

8-21

BACKHOE STABILIZER CYLINDER HYDRAULIC CIRCUIT REF. 1

PART NO. REF

2 3 4 5 6 7 8

814-12045 896-11012 829-1412 413-624 D52275 D52276 218-5106

9 10

237-6008 144251A1

11

218-5059

12 13 14 15 15A 16 17 18 19

237-6008 L18337 D143411 515-23254 515-23190 614-8025 892-11008 829-1408 143384A1

20

218-5106

21 22 23 24 25 26 27 28 28 29

237-6008 814-10060 D40236 D146035 D150099 829-1410 D142787 214-14104 214-3188 143697A1

30

143695A1

31 32 33 34 35

191758A1 614-10030 892-11010 829-1410 218-5351

36 37

237-6006 199721A1

38

199720A1

Bur 8-9932

DESCRIPTION REO'D. VALVE ASSEMBLY - backhoe control, for correct assembly and components, see page 8-101 - 8-109 .................................. 1 BOLT - hex, 12 - 1.75 x 45 mm ....................................... 2 WASHER - flat, 13.5 x 24 x 3 mm, hardened ............................ 2 NUT - hex, 12 mm -1 .75, class 10 .................................... 2 BOLT - hex, 3/8 NC x 1-1 /2 inch ...................................... 1 WASHER - flat, special, 25/64 x 1-1 /4 x 7/64 inch , hardened ................ 1 INSULATOR - rubber. .............................................. 1 ELBOW - 90 degree, 3/4-16 inch flare x adj O-ring boss, stabilizer section upper and lower ports ....................................... .4 O-RING - 41 /64 ID x 3/32 inch wide ................................. 1 HOSE - 1240 mm (48-13/16 inch) long , stabilizer cylinder rod ends to stablizer section lower ports ......................................... 2 ADAPTER - straight, 3/4-16 inch flare x O-ring boss, 143697A 1 or 143695A 1 stabilizer cylinder rod ends .................................. 2 O-RING - 41 /64 ID x 3/32 inch wide ................................. 1 STRAP - tie, 15 inch, nylon, retaining .................................. 2 CLAMP - P-type, 3/4 inch ID ......................................... 1 CLAMP - P-type, 1 inch ID ........................................... 1 CLAMP - P-type, 3/4 inch ID ......................................... 1 BOLT - hex, full threads, 8 - 1.25 x 25 mm .............................. 1 WASHER - lock, 8 mm ............................................. 1 NUT - hex, 8 mm - 1.25, class 10 ..................................... 1 HOSE - 1025 mm (40-3/8 inch) long, stabilizer section upper ports to closed ends of stabilizer cylinders ..................................... 2 ELBOW - 90 degree, 3/4-16 inch flare x adj O-ring boss, stabilizer cylinder closed ends ............................................... 2 O-RING - 41 /64 ID x 3/32 inch wide ................................. 1 BOLT - hex, 10- 1.5 x 60 mm ........................................ 2 CLAMP - hose, replaces D143846 clamp ............................... 2 SPACER - hose clamps ............................................. 2 PLATE - spacer ................................................... 2 NUT - hex, 10 mm - 1.5, class 10.9 .................................... 2 INSULATOR - rubber. .............................................. 2 CLAMP - adj, 6-1/8 - 7 inch dia, 143695A1 or 143697A1 cylinder ............ 2 CLAMP - adj, 4-3/4 - 5-5/8 inch dia, 199720A1 or 199721A1 cylinder ......... 2 CYLINDER ASSEMBLY - 108 (4-1 /4) ID x 553 mm (21-3/4 inch) stroke, left-hand stabilizer, parts list page 8-153, no longer available, order 199721 A 1 cylinder and 218-5351 adapter, Ref 35 and 37 .................. 1 CYLINDER ASSEMBLY - 108 (4-1 /4) ID x 553 mm (21-3/4 inch) stroke, right-hand stabilizer, parts list page 8-153, no longer available, order 199720A1 cylinder and 218-5351 adapter, Ref 35 and 38 .................. 1 PLATE - spacer, clamp ............................................. 1 BOLT - hex, full threads, 10 - 1.5 x 30 mm .............................. 1 WASHER - lock, 10 mm ............................................ 1 NUT - hex, 10 mm - 1.5, class 10.9 .................................... 1 ADAPTER - straight, 3/4-16 flare x 9/16-18 inch O-ring boss, 199720A 1 or 199721 A 1 stabilizer cylinder rod end ................................ 2 O-RING - 15/32 ID x 5/64 inch wide ................................. 1 CYLINDER ASSEMBLY - 108 (4-1 /4) ID x 553 mm (21-3/4 inch) stroke, left-hand stabilizer, parts list page 8-155 ................................ 1 CYLINDER ASSEMBLY - 108 (4-1 /4) ID x 553 mm (21-3/4 inch) stroke, right-hand stabilizer, parts list page 8-155 ............................... 1 Issued April, 1997

8-22

BT97C012

580 Super L Construction King Loader Backhoe

8-23

BACKHOE SWING CYLINDER HYDRAULIC CIRCUIT REF. 1

PART NO. REF

2 3 4 5 6 7 8

814-12045 896-11012 829-1412 413-624 D52275 D52276 218-5119

9 10

237-6012 196278A1

11

218-5106

12 13

237-6008 REF

14

183243A1

15 16

124690A1 218-5128

17 18

237-6008 196277A1

19 20 21 22 23

218-5119 237-6012 D142787 214-1488 255659A1

24

218-5106

25 26

237-6008 182222A1

Bur 8-9932

DESCRIPTION REO'D. VALVE ASSEMBLY - backhoe control, for correct assembly and components, see page 8-101 - 8-109 .................................. 1 BOLT - hex, 12 - 1.75 x 45 mm ....................................... 2 WASHER - flat, 13.5 x 24 x 3 mm, hardened ............................ 2 NUT - hex, 12 mm -1 .75, class 10 .................................... 2 BOLT - hex, 3/8 NC x 1-1 /2 inch ...................................... 1 WASHER - flat, special , 25/64 x 1-1 /4 x 7/64 inch , hardened ................ 1 INSULATOR - rubber. .............................................. 1 ELBOW - 90 degree, 7/8-14 flare x 1-1 /16-12 inch adj O-ring boss, swing section upper and lower ports ................................... 2 O-RING - 59/64 ID x 7/64 inch wide ................................. 1 HOSE - 700 mm (27-9/16 inch) long, includes hose guard, swing section upper port to outer rod end of left-hand swing cylinder, replaces 143887A1 hose ................................................... 1 ELBOW - 90 degree, 3/4-16 inch flare x adj O-ring boss, outer rod end of swing cylinders ................................................. 2 O-RING - 41 /64 ID x 3/32 inch wide ................................. 1 CYLINDER ASSEMBLY - 102 (4) ID X 292 mm (11 -1/2 inch) stroke, swing, parts list page 8-157 or 8-159 ................................... 2 HOSE - 1400 mm (55-1/8 inch) long, right-hand swing cylinder outer rod end to swing section lower port ....................................... 1 RESTRICTOR - check, 1/2 inch tube .................................. 2 ELBOW - 90 degree, 9/16-18 flare x 3/4-16 inch adj O-ring boss, used with Ref 18 hose, if used ............................................ 2 O-RING - 41 /64 ID x 3/32 inch wide ................................. 1 HOSE - 815 mm (32-3/32 inch) long, 3/8 inch ID, includes hose guard, crossover, priority swing , replaces 144252A 1 hose, no longer available, order 255659A1 hose and 218-5106 elbow, Ref 23 and 24 ................. 2 ELBOW - 90 degree, 7/8-14 flare x 1-1 /16-12 inch adj O-ring boss ........... 2 O-RING - 59/64 ID x 7/64 inch wide ................................. 1 INSULATOR - rubber. .............................................. 2 CLAMP - adj, 5-1/8 - 6 inch dia ....................................... 2 HOSE - 815 mm (32-3/32 inch) long, 1/2 inch ID, includes hose guard, crossover, non-priority swing ......................................... 2 ELBOW - 90 degree, 3/4-16 inch flare x adj O-ring boss, used with Ref 23 hose .........................................................2 O-RING - 41 /64 ID x 3/32 inch wide ................................. 1 RESTRICTOR - check, 4.36 mm orifice, upper and lower ports, models with non-priority swing, if used ........................................ 2

Issued April, 1997

8-24

B9504096T

580 Super L Construction King Loader Backhoe

8-25

*BACKHOE BOOM CYLINDER HYDRAULIC CIRCUIT REF. 1

PART NO. REF

2 3 4 5 6 7 8

814-12045 896-11012 829-1412 413-624 D52275 D52276 218-5064

9 10

237-6012 D77182

11

193499A1

11A

193117A1

12 13 14 15 16 17 18 19 20 22 23

143439A1 176226A1 614-8025 892-11008 143882A1 132212A1 814-12100 832-10412 L18337 142120A1 187845A1

24

218-5108

25 28

237-6012 144200A1

29

218-5123

30 31 32 33 34 35 36 37 38 39

237-6010 142815A1 D142787 214-14104 177634A1 142122A1 133605A1 814-12080 132930A1 832-10412

* NOTE:

Bur 8-9932

DESCRIPTION REO'D. VALVE ASSEMBLY - backhoe control, for correct assembly and components, see page 8-101 - 8-109 .................................. 1 BOLT - hex, 12 - 1.75 x 45 mm ....................................... 2 WASHER - flat, 13.5 x 24 x 3 mm, hardened ............................ 2 NUT - hex, 12 mm -1 .75, class 10 .................................... 2 BOLT - hex, 3/8 NC x 1-1 /2 inch ...................................... 1 WASHER - flat, special, 25/64 x 1-1 /4 x 7/64 inch , hardened ................ 1 INSULATOR - rubber. .............................................. 1 ADAPTER - straight, 1-1 /16-12 inch flare x O-ring boss, boom section upper and lower ports .............................................. 2 O-RING - 59/64 ID x 7/64 inch wide ................................. 1 RESTRICTOR - check, boom section lower port, remove restrictor if equipped with boom lock valve circuit .................................. 1 HOSE - 1295 mm (51 inch) long , includes hose guard and clamp, upper port control valve through swing tower to boom .......................... 1 HOSE - 1295 mm (51 inch) long , includes hose guard and clamp, lower port control valve through swing tower to boom .......................... 1 CLAMP - hose, outer ............................................... 2 CLAMP - hose, center .............................................. 1 BOLT - hex, full threads, 8 - 1.25 x 25 mm .............................. 6 WASHER - lock, 8 mm ............................................. 6 CLAMP - hose, at swing tower ....................................... 1 PLATE - hose clamp, at swing tower ................................... 1 BOLT - hex, 12 - 1.75 x 100 mm ...................................... 2 NUT - hex, self-locking, 12 mm - 1.75 .................................. 2 STRAP - tie, 15 inch, nylon, retaining .................................. 1 TUBE - to boom cylinder closed end hose .............................. 1 HOSE - 1000 mm (39-3/8 inch) long, includes sleeve and banded clamps, boom cylinder closed end ..................................... 1 ELBOW - 90 degree, 1-1 /16-12 inch flare x adj O-ring boss, boom cylinder closed end, for models with boom lock valve, see page 8-77 ......... 1 O-RING - 59/64 ID x 7/64 inch wide ................................. 1 CYLINDER ASSEMBLY - 127 (5) ID x 842 mm (33-5/32 inch) stroke, boom, parts list page 8-161 .......................................... 1 ELBOW - 90 degree, 1-1 /16-12 flare x 7/8-14 inch adj O-ring boss, boom cylinder rod end .............................................. 1 O-RING - 3/4 ID x 3/32 inch wide ................................... 1 TUBE - boom cylinder rod end ....................................... 1 INSULATOR - rubber. .............................................. 1 CLAMP - adj, 6-1/8 - 7 inch dia, tube to cylinder .......................... 1 HOSE - 440 mm (17-3/8 inch) long, to boom cylinder rod end tube ........... 1 TUBE - to boom cylinder rod end hose ................................. 1 CLAMP - boom cylinder tubes to inner left-hand side of boom ............... 2 BOLT - hex, 12 - 1.75 x 80 mm ....................................... 4 SPACER - split ................................................... 4 NUT - hex, self-locking, 12 mm - 1.75 ................................. .4

See pages 8-75 and 8-77 for boom lock hydraulic and electrical circuit.

Issued April, 1997

8-26

BT97C091

8-27

580 Super L Construction King Loader Backhoe

BACKHOE DIPPER CYLINDER HYDRAULIC CIRCUIT REF. 1

PART NO. REF

2 3 4 5 6 7 8

814-12045 896-11012 829-1412 413-624 D52275 D52276 218-5064

9 10 11

237-6012 D142366 193499A1

11A

193117A1

12 13 14 15 16 17 18 19 20 21 22

143439A1 176226A1 614-8025 892-11008 143882A1 132212A1 814-12100 832-10412 L18337 142126A1 193793A1

25

REF

26 27 28 29 30 31 32 33 34 35

218-5064 237-6012 144235A1 142124A1 133605A1 814-12080 132930A1 832-10412 218-5108 237-6012

Bur 8-9932

DESCRIPTION REO'D. VALVE ASSEMBLY - backhoe control, for correct assembly and components, see page 8-101 - 8-109 .................................. 1 BOLT - hex, 12 - 1.75 x 45 mm ....................................... 2 WASHER - flat, 13.5 x 24 x 3 mm, hardened ............................ 2 NUT - hex, 12 mm -1 .75, class 10 .................................... 2 BOLT - hex, 3/8 NC x 1-1 /2 inch ...................................... 1 WASHER - flat, special , 25/64 x 1-1 /4 x 7/64 inch , hardened ................ 1 INSULATOR - rubber. .............................................. 1 ADAPTER - straight, 1-1 /16-12 inch flare x O-ring boss, dipper section upper and lower ports .............................................. 2 O-RING - 59/64 ID x 7/64 inch wide ................................. 1 RESTRICTOR - check, dipper section upper port ......................... 1 HOSE - 1295 mm (51 inch) long , includes hose guard and clamp, upper port control valve through swing tower to boom .......................... 1 HOSE - 1295 mm (51 inch) long , includes hose guard and clamp, lower port control valve through swing tower to boom .......................... 1 CLAMP - hose, outer ............................................... 2 CLAMP - hose, center .............................................. 1 BOLT - hex, full threads, 8 - 1.25 x 25 mm .............................. 6 WASHER - lock, 8 mm ............................................. 6 CLAMP - hose, at swing tower ....................................... 1 PLATE - hose clamp, at swing tower ................................... 1 BOLT - hex, 12 - 1.75 x 100 mm ...................................... 2 NUT - hex, self-locking, 12 mm - 1.75 .................................. 2 STRAP - tie, 15 inch, nylon, retaining .................................. 1 TUBE - to dipper cylinder closed end hose .............................. 1 HOSE - 660 mm (26 inch) long, includes hose guard and clamp, dipper cylinder closed end, replaces 144253A 1 hose ........................... 1 CYLINDER ASSEMBLY - 5 (127) ID x 23 inch (583 mm) stroke, dipper, for correct assembly and components, see page 8-163 or 8-165 ............. 1 ADAPTER - straight, 1-1 /16-12 inch flare x O-ring boss .................. 1-2 O-RING - 59/64 ID x 7/64 inch wide ................................. 1 HOSE - 780 mm (30-3/4 inch) long, dipper cylinder rod end ................. 1 TUBE - to dipper cylinder rod end hose ................................. 1 CLAMP - dipper cylinder tubes to inner right-hand side of boom ............. 2 BOLT - hex, 12 - 1.75 x 80 mm ....................................... 4 SPACER - split ................................................... 4 NUT - hex, self-locking, 12 mm - 1.75 ................................. .4 ELBOW - 90 degree, 1-1 /16-12 inch flare x adj O-ring boss, if used ........... 1 O-RING - 59/64 ID x 7/64 inch wide ................................. 1

Issued April, 1997

8-28

BT97E135

580 Super L Construction King Loader Backhoe

8-29

BACKHOE BUCKET CYLINDER HYDRAULIC CIRCUIT MODELS WITHOUT EXTENDABLE DIPPER REF. 1

PART NO. REF

2 3 4 5 6 7 8

814-12045 896-11012 829-1412 413-624 052275 052276 218-5064

9 10

237-6012 193499A1

10A

193117A1

11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

143439A1 176226A1 614-8025 892-11008 143882A1 132212A1 814-12100 832-10412 L18337 141806A1 141801A1 133605A1 814-12080 132930A1 832-10412 133604A1 814-12060 832-10412 183660A1

30 31

136436A1 218-5064

32

237-6012

DESCRIPTION REO'D. VALVE ASSEMBLY - backhoe control, for correct assembly and components, see page 8-101 or 8-103 ................................. 1 BOLT - hex, 12 - 1.75 x 45 mm ....................................... 2 WASHER - flat, 13.5 x 24 x 3 mm, hardened ............................ 2 NUT - hex, 12 mm -1 .75, class 10 .................................... 2 BOLT - hex, 3/8 NC x 1-1 /2 inch ...................................... 1 WASHER - flat, special, 25/64 x 1-1 /4 x 7/64 inch, hardened ................ 1 INSULATOR - rubber. .............................................. 1 ADAPTER - straight, 1-1 /16-12 inch flare x O-ring boss, bucket section upper and lower ports . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 O-RING - 59/6410 x 7/64 inch wide ................................. 1 HOSE - 1295 mm (51 inch) long , includes hose guard and clamp, upper port control valve through swing tower to boom .......................... 1 HOSE - 1295 mm (51 inch) long , includes hose guard and clamp, lower port control valve through swing tower to boom .......................... 1 CLAMP - hose, outer . . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 CLAMP - hose, center .............................................. 1 BOLT - hex, full threads, 8 - 1.25 x 25 mm ... .. ... . .... . .... . .... . ... .. . 6 WASHER - lock, 8 mm ............................................. 6 CLAMP - hose, at swing tower ... . .... . ... .. ... . .... . .... . .... . ... .. . 1 PLATE - hose clamp, at swing tower ................................... 1 BOLT - hex, 12 - 1.75 x 100 mm .. . .... . ... .. ... . .... . .... . .... . ... .. . 2 NUT - hex, self-locking, 12 mm - 1.75 .................................. 2 STRAP - tie, 15 inch, nylon, retaining ... . ... .. ... . .... . .... . .... . ... .. . 1 TUBE - right-hand side of boom , to bucket cylinder rod end ................. 1 TUBE - left-hand side of boom, to bucket cylinder closed end ... . .... . ... .. . 1 CLAMP - bucket cylinder tubes to inner sides of boom .................... .4 BOLT - hex, 12 - 1.75 x 80 mm ... . .... . ... .. ... . .... . .... . .... . ... .. . 8 SPACER - split ...................................................8 NUT - hex, self-locking, 12 mm - 1.75 ... . ... .. ... . .... . .... . .... . ... .. . 8 CLAMP - tube to boom ............................................ .4 BOLT - hex, 12 - 1.75 x 60 mm ... . .... . ... .. ... . .... . .... . .... . ... .. . 4 NUT - hex, self-locking, 12 mm - 1.75 ................................. .4 HOSE - 640 mm (25-3/16 inch) long, includes hose guard and clamp, right-hand bucket tube on boom to bucket cylinder rod end tube ............. 1 TUBE - bucket cylinder rod end ... . .... . ... .. ... . .... . .... . .... . ... .. . 1 ADAPTER - straight, 1-1 /16-12 inch flare x O-ring boss, bucket cylinder rod end ... . ... .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 O-RING - 59/6410 x 7/64 inch wide ................................. 1 Continued on next page

Bur 8-9932

Issued April, 1997

8-30

BT97E135

580 Super L Construction King Loader Backhoe

8-31

BACKHOE BUCKET CYLINDER HYDRAULIC CIRCUIT MODELS WITHOUT EXTENDABLE DIPPER REF. 33

PART NO. REF

34 35

214-1472 183658A1

36 37 38 39 40

237-6012 040236 814-10055 832-10410 182222A1

Bur 8-9932

DESCRIPTION REO'D. CYLINDER ASSEMBLY - 80 (3-1 /2) 10 x 872 mm (34-5/16 inch) stroke, bucket, parts list page 8-167 or 8-169 .................................. 1 CLAMP - adj, 4-1 /16 - 5 inch dia ...................................... 1 HOSE - 640 mm (25-3/16 inch) long, includes hose guard and clamps, left-hand bucket tube on boom to bucket cylinder closed end ................ 1 O-RING - 59/6410 x 7/64 inch wide ................................. 1 CLAMP - hose, replaces 0143846 clamp ............................... 2 BOLT - hex, 10 - 1.5 x 55 mm ........................................ 1 NUT - hex, self-locking, 10 mm - 1.5 ................................... 1 RESTRICTOR - check, 4.36 mm orifice, bucket section upper port, if used ............................................................ 1

Issued April, 1997

8-32

B9504099T

580 Super L Construction King Loader Backhoe

8-33

BACKHOE BUCKET CYLINDER HYDRAULIC CIRCUIT MODELS WITH EXTENDABLE DIPPER REF. 1

PART NO. REF

2 3 4 5 6 7 8

814-12045 896-11012 829-1412 413-624 D52275 D52276 218-5064

9 10

237-6012 193499A1

10A

193117A1

11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

143439A1 176226A1 614-8025 892-11008 143882A1 132212A1 814-12100 832-10412 L18337 187637A1 187639A1 133605A1 814-12080 132930A1 832-10412 133604A1 814-12060 832-10412 D143426 814-10055 D143412 832-10410 108335A1 108336A1 237-6012 103670A1 214-3132

DESCRIPTION REO'D. VALVE ASSEMBLY - backhoe control, for correct assembly and components, see page 8-105 - 8-109 .................................. 1 BOLT - hex, 12 - 1.75 x 45 mm ....................................... 2 WASHER - flat, 13.5 x 24 x 3 mm, hardened ............................ 2 NUT - hex, 12 mm -1 .75, class 10 .................................... 2 BOLT - hex, 3/8 NC x 1-1 /2 inch ...................................... 1 WASHER - flat, special, 25/64 x 1-1 /4 x 7/64 inch, hardened ................ 1 INSULATOR - rubber. .............................................. 1 ADAPTER - straight, 1-1 /16-12 inch flare x O-ring boss, bucket section upper and lower ports . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 O-RING - 59/64 ID x 7/64 inch wide ................................. 1 HOSE - 1295 mm (51 inch) long , includes hose guard and clamp, upper port control valve through swing tower to boom .......................... 1 HOSE - 1295 mm (51 inch) long , includes hose guard and clamp, lower port control valve through swing tower to boom .......................... 1 CLAMP - hose, outer . . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 CLAMP - hose, center .............................................. 1 BOLT - hex, full threads, 8 - 1.25 x 25 mm ... .. ... . .... . .... . .... . ... .. . 6 WASHER - lock, 8 mm ............................................. 6 CLAMP - hose, at swing tower ... . .... . ... .. ... . .... . .... . .... . ... .. . 1 PLATE - hose clamp, at swing tower ................................... 1 BOLT - hex, 12 - 1.75 x 100 mm .. . .... . ... .. ... . .... . .... . .... . ... .. . 2 NUT - hex, self-locking, 12 mm - 1.75 .................................. 2 STRAP - tie, 15 inch, nylon, retaining ... . ... .. ... . .... . .... . .... . ... .. . 1 TUBE - right-hand side of boom , to bucket cylinder rod end ................. 1 TUBE - left-hand side of boom, to bucket cylinder closed end ... . .... . ... .. . 1 CLAMP - bucket cylinder tubes to inner sides of boom .................... .4 BOLT - hex, 12 - 1.75 x 80 mm ... . .... . ... .. ... . .... . .... . .... . ... .. . 8 SPACER - split ...................................................8 NUT - hex, self-locking, 12 mm - 1.75 ... . ... .. ... . .... . .... . .... . ... .. . 8 CLAMP - tube to boom ............................................ .4 BOLT - hex, 12 - 1.75 x 60 mm ... . .... . ... .. ... . .... . .... . .... . ... .. . 4 NUT - hex, self-locking, 12 mm - 1.75 ................................. .4 CLAMP - bucket tubes to boom ... . .... . ... .. ... . .... . .... . .... . ... .. .4 BOLT - hex, 10- 1.5 x 55 mm ........................................ 2 SPACER - tube clamp . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 NUT - hex, self-locking, 10 mm - 1.5 ................................... 2 HOSE - 1960 mm (77-1 /8 inch) long, to bucket cylinder rod end tube .. . ... .. . 1 HOSE - 1930 mm (76 inch) long , to bucket cylinder closed end .............. 1 O-RING - 59/64 ID x 7/64 inch wide .. . ... .. ... . .... . .... . .... . ... .. . 1 CLAMP - rubber, hose .............................................. 1 CLAMP - adj, 1-114 - 2-1 /8 inch dia . .... . ... .. ... . .... . .... . .... . ... .. . 2 Continued on next page

Bur 8-9932

Issued April, 1997

8-34

B9504099T

580 Super L Construction King Loader Backhoe

8-35

BACKHOE BUCKET CYLINDER HYDRAULIC CIRCUIT MODELS WITH EXTENDABLE DIPPER REF. 38 39 40 41 43 44

PART NO. 184297A1 214-3132 101479A1 814-10045 832-10410 REF

45

218-5064

46 47 48 49 50 51 52 53 54

237-6012 214-1472 040236 814-10055 832-10410 136436A1 183736A1 614-10030 832-10410

Bur 8-9932

DESCRIPTION REO'D. SUPPORT - hose ................................................. 1 CLAMP - adj, 1-1 /4 - 2-1 /8 inch dia .................................... 2 PLATE - hose support .............................................. 1 BOLT - hex, 10- 1.5 x 45 mm ........................................ 2 NUT - hex, self-locking, 10 mm - 1.5 ................................... 2 CYLINDER ASSEMBLY - 80 (3-1 /2) 10 x 872 mm (34-5/16 inch) stroke, bucket, parts list page 8-167 or 8-169 .................................. 1 ADAPTER - straight, 1-1 /16-12 inch flare x O-ring boss, bucket cylinder rod end .......................................................... 1 O-RING - 59/6410 x 7/64 inch wide .. . ... .. ... . .... . .... . .... . ... .. . 1 CLAMP - adj, 4-1 /16 - 5 inch dia ...................................... 1 CLAMP - hose, replaces 0143846 clamp . ... .. ... . .... . .... . .... . ... .. . 2 BOLT - hex, 10 - 1.5 x 55 mm ........................................ 1 NUT - hex, self-locking, 10 mm - 1.5 .... . ... .. ... . .... . .... . .... . ... .. . 1 TUBE - bucket cylinder rod end ....................................... 1 PLATE - hose support, mounts to dipper. . ... .. ... . .... . .... . .... . ... .. . 1 BOLT - hex, full threads, 10- 1.5 x 30 mm .............................. 2 NUT - hex, self-locking, 10 mm - 1.5 .... . ... .. ... . .... . .... . .... . ... .. . 2

Issued April, 1997

8-36

~(9r1 ®~

~

BT97C0 13

~

14

580 Super L Construction King Loader Backhoe

8-37

BACKHOE EXTENDABLE DIPPER HYDRAULIC CIRCUIT REF. 1

PART NO. REF

2 3 4 5 6 7 8

814-12045 896-11012 829-1412 413-624 D52275 D52276 218-5064

9 10

237-6012 193499A1

10A

193117A1

11 12 13 14 16 17

141809A1 141811A1 D40236 814-10050 832-10410 184617A1

18

184616A1

19 20

L18337 218-5107

21 22

237-6010 1340969C2

23 24

D140706 218-5062

25 26 27

237-6010 D38648 214-1464

Bur 8-9932

DESCRIPTION REO'D. VALVE ASSEMBLY - backhoe control, for correct assembly and components, see page 8-105 - 8-109 .................................. 1 BOLT - hex, 12 - 1.75 x 45 mm ....................................... 2 WASHER - flat, 13.5 x 24 x 3 mm, hardened ............................ 2 NUT - hex, 12 mm -1 .75, class 10 .................................... 2 BOLT - hex, 3/8 NC x 1-1 /2 inch ...................................... 1 WASHER - flat, special , 25/64 x 1-1 /4 x 7/64 inch , hardened ................ 1 INSULATOR - rubber. .............................................. 1 ADAPTER - straight, 1-1 /16-12 inch flare x O-ring boss, extendable dipper section upper and lower ports ................................... 2 O-RING - 59/64 ID x 7/64 inch wide ................................. 1 HOSE - 1295 mm (51 inch) long , includes hose guard and clamp, upper port control valve through swing tower to boom, see page 8-33, items 11 -19 for hose clamping ............................................ 1 HOSE - 1295 mm (51 inch) long , includes hose guard and clamp, lower port control valve through swing tower to boom , see page 8-33, items 11 -19 for hose clamping ............................................ 1 TUBE - on boom, to extendable dipper cylinder rod end .................... 1 TUBE - on boom, to extendable dipper cylinder closed end ................. 1 CLAMP - tube, on boom , replaces D143846 clamp ....................... 2 BOLT - hex, 10 - 1.5 x 50 mm ........................................ 1 NUT - hex, self-locking, 10 mm - 1.5 ................................... 1 HOSE - 850 mm (33-1 /2 inch) long, includes hose guard and clamp, extendable dipper cylinder rod end .................................... 1 HOSE - 700 mm (27-9/16 inch) long, includes hose guard and clamp, extendable dipper cylinder closed end ................................. 1 STRAP - tie, 15 inch, nylon, retaining .................................. 1 ELBOW - 90 degree, 7/8-14 inch flare x adj O-ring boss, extendable dipper cylinder closed end ........................................... 1 O-RING - 3/4 ID x 3/32 inch wide ................................... 1 CYLINDER ASSEMBLY - 76 (3) ID x 1068 mm (42 inch) stroke, extendable dipper, parts list page 8-171 ................................ 1 TUBE - at extendable dipper cylinder rod end, replaces 136442A 1 tube ....... 1 ADAPTER - straight, 7/8-14 inch flare x O-ring boss, extendable dipper cylinder rod end ................................................... 1 O-RING - 3/4 ID x 3/32 inch wide ................................... 1 SPACER - rubber ................................................. 1 CLAMP - adj, 3-9/16 - 4-1 /2 inch dia ................................... 1

Issued April, 1997

8-38

B9505145T

580 Super L Construction King Loader Backhoe

8-39

LOADER VALVE TO BACKHOE VALVE HYDRAULIC CIRCUIT MODELS WITHOUT EXTENDABLE DIPPER WITHOUT AUXILIARY HYDRAULICS PRIOR TO TRACTOR PJ.N. JJG0193620 REF. 1

PART NO. 218-5241

2 3

237-6010 144236A1

4

D67297

5

218-5174

7 8 9

218-5057 237-6006 136023A1

10 11

515-23127 137839A1

12 13 14 15

614-10025 895-11010 829-1410 218-734

16

192693A1

17 18 19

D132982 L18337 D143797

20

218-5243

21

237-6006

DESCRIPTION REO'D. TEE - 7/8-14 inch flare branch x flare x adj O-ring boss, inlet section lower port, for 45 degree elbow used with this tee on models with ride control, see page 8-81 .............................................. 1 O-RING - 3/4 ID x 3/32 inch wide .... . ... .. ... . .... . .... . .... . ... .. . 1 HOSE - 1180 mm (46-1 /2 inch) long, swing supply, loader valve inlet section lower port to backhoe valve swing section .. . .... . .... . .... . ... .. . 1 INSULATOR - rubber, hose, see page 8-7, items 17-29, for mounting hardware and alternate mounting configuration . ... . .... . .... . .... . ... .. . 1 ELBOW - 45 degree, 7/8-14 inch flare x swivel, at backhoe valve swing section ... . ... .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 ADAPTER - straight, 9/16-18 inch flare x O-ring boss ...................... 1 O-RING - 15/32 ID x 5/64 inch wide .. . ... .. ... . .... . .... . .... . ... .. . 1 TUBE - pilot, backhoe valve swing section center port to loader control valve inlet section ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 CLAMP - P-type, 1/2 inch ID ......................................... 1 BRACKET - mounting, attaches to left-hand control valve mounting bracket .......................................................... 1 BOLT - hex, full threads, 10- 1.5 x 25 mm ... .. ... . .... . .... . .... . ... .. . 2 WASHER - flat, 11 x 20 x 2 mm, if used ................................ 2 NUT - hex, 10 mm - 1.5, class 10.9 . .... . ... .. ... . .... . .... . .... . ... .. . 2 CONNECTOR - straight, 9/16-18 inch flare, see item 18 tee on page 8-51 or 8-53 for fitting used on models with auxiliary hydraulics .. . .... . ... .. . 1 HOSE - 1490 mm (58-11 /16 inch) long , signal , backhoe control valve swing section to loader control valve inlet section ... . .... . .... . .... . ... .. . 1 SLEEVE - hose guard .............................................. 1 STRAP - tie, 15 inch, nylon, retaining ... . ... .. ... . .... . .... . .... . ... .. . 2 INSULATOR - 5/8 inch, hose, see page 8-7, items 17-29, for power beyond hose and mounting hardware and alternate mounting configuration ..................................................... 1 TEE - 9/16-18 inch flare branch x flare x adj O-ring boss, loader valve inlet section and steering pilot hose, see page 5-5 for steering hose .......... 1 O-RING - 15/32 ID x 5/64 inch wide .. . ... .. ... . .... . .... . .... . ... .. . 1

NOTE: See pages 8-45 - 8-73 for auxiliary hydraulics.

Bur 8-9932

Issued April, 1997

8-40

B9505146T

580 Super L Construction King Loader Backhoe

8-41

LOADER VALVE TO BACKHOE VALVE HYDRAULIC CIRCUIT MODELS WITH EXTENDABLE DIPPER WITHOUT AUXILIARY HYDRAULICS PRIOR TO TRACTOR PJ.N. JJG0193620 REF. 1

PART NO. 218-5241

2 3

237-6010 * 144238A1

4

* 136013A1

4A

*188126A1

5 6 7 8

515-23286 614-10025 829-1410 218-5220

9 10

218-756 136015A1

11

188975A1

12 12A 13 13A 14 15 16 17 18

218-5069 237-6016 179189A1 237-6006 218-980 181334A1 218-653 218-754 136023A1

19 20 21 22

179189A1 237-6006 515-23127 137839A1

23 24 25

614-10025 895-11010 829-1410

DESCRIPTION REO'D. TEE - 7/8-14 inch flare branch x flare x adj O-ring boss, inlet section lower port, for 45 degree elbow used with this tee on models with ride control, see page 8-81 .............................................. 1 O-RING - 3/4 ID x 3/32 inch wide .... . ... .. ... . .... . .... . .... . ... .. . 1 HOSE - 560 mm (22 inch) long, swing supply, loader valve inlet section lower port, no longer available, for service replace item 3 hose and item 4 tube with 188126A 1 hose, item 4A ................................... 1 TUBE - swing supply, from hose at loader valve lower inlet port to tee at inlet port of backhoe valve extendahoe section, no longer used, for service replace item 3 hose and item 4 tube with 188126A 1 hose, item 4A ............................................................. 1 HOSE - 1650 mm (65 inch) long , swing supply, loader valve inlet section lower port to tee at inlet port of backhoe valve extendahoe section, replaces the hose and tube (items 3 and 4) combination .. . .... . .... . ... .. . 1 CLAMP - P-type, 1-1 /8 inch ID, mounts to oil filter mounting bracket .......... 1 BOLT - hex, full threads, 10 - 1.5 x 25 mm ... .. ... . .... . .... . .... . ... .. . 1 NUT - hex, 10 mm - 1.5, class 10.9 .................................... 1 TEE - swivel, 7/8-14 inch flare branch x flare x swivel , attaches to extendahoe section inlet port load check valve, item 15 on page 8-131 ........ 2 CAP - hex . ... .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 TUBE - swing connection, attaches to swing section inlet port load check valve, item 15 on page 8-123 .... . ... .. ... . .... . .... . .... . ... .. . 1 TUBE - bucket return, outlet port to bucket section, see page 8-9, item 7A for tee at outlet port, replaces 123685A 1 tube ... . .... . .... . .... . ... .. . 1 ADAPTER - straight, 1-5/16-12 inch flare x O-ring boss .................... 1 O-RING - 1-11 /64 ID x 7/64 inch wide . ... .. ... . .... . .... . .... . ... .. . 1 VALVE - check, at extendahoe section center port ........................ 1 O-RING - 15/32 ID x 5/64 inch wide .. . ... .. ... . .... . .... . .... . ... .. . 1 ELBOW - 90 degree, 9/16-18 inch flare x swivel .......................... 1 TUBE - pilot, extendahoe section center port to signal hose cross . .... . ... .. . 1 CROSS - hydraulic, 9/16-18 flare, four-way ............................. 1 CAP - hex, 9/16-18 inch .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 TUBE - pilot, backhoe valve swing section center port to signal hose cross .... . ... .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 VALVE - check, at swing section center port ............................. 1 O-RING - 15/32 ID x 5/64 inch wide .. . ... .. ... . .... . .... . .... . ... .. . 1 CLAMP - P-type, 1/2 inch ID ......................................... 1 BRACKET - mounting, attaches to left-hand control valve mounting bracket .......................................................... 1 BOLT - hex, full threads, 10- 1.5 x 25 mm ... .. ... . .... . .... . .... . ... .. . 2 WASHER - flat, 11 x 20 x 2 mm, if used ................................ 2 NUT - hex, 10 mm - 1.5, class 10.9 . .... . ... .. ... . .... . .... . .... . ... .. . 2

NOTE: See pages 8-45 through 8-73 for auxiliary hydraulics. * NOTE: If the hose and tube (items 3 and 4) combination is on models with auxiliary hydraulics, be sure to replace them with item 4A hose.

Continued on next page

Bur 8-9932

Issued April, 1997

8-42

B9505146T

580 Super L Construction King Loader Backhoe

8-43

LOADER VALVE TO BACKHOE VALVE HYDRAULIC CIRCUIT MODELS WITH EXTENDABLE DIPPER WITHOUT AUXILIARY HYDRAULICS PRIOR TO TRACTOR PJ.N. JJG0193620 REF. 26

PART NO. 192693A1

27

D143797

28 29 30

D132982 L18337 218-5243

31 32 33 34 35

237-6006 D42833 814-10040 131601A1 829-1410

Bur 8-9932

DESCRIPTION REO'D. HOSE - 1490 mm (58-11 /16 inch) long , signal , backhoe control valve swing section to loader control valve inlet section ... . .... . .... . .... . ... .. . 1 INSULATOR - 5/8 inch, tube, signal hose, see page 8-7, items 17,19, 20A, 25-27, and 29 for tube clamping used on models with extendable dipper and alternate mounting configuration ............................. 1 SLEEVE - hose guard . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 STRAP - tie, 15 inch, nylon, retaining .................................. 2 TEE - 9/16-18 inch flare branch x flare x adj O-ring boss, loader valve inlet section ...................................................... 1 O-RING - 15/32 ID x 5/64 inch wide .. . ... .. ... . .... . .... . .... . ... .. . 1 CLAMP - hose ....................................................2 BOLT - hex, 10 - 1.5 x 40 mm .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SPACER - clamp .................................................. 1 NUT - hex, 10 mm - 1.5, class 10.9 . .... . ... .. ... . .... . .... . .... . ... .. . 1

Issued April, 1997

8-43A

BT97C143

580 Super L Construction King Loader Backhoe

8-43B

LOADER VALVE TO BACKHOE VALVE HYDRAULIC CIRCUIT MODELS WITH OR WITHOUT EXTENDABLE DIPPER WITHOUT AUXILIARY HYDRAULICS TRACTOR PJ.N. JJG0193620 AND AFTER REF. 1

PART NO. 218-5576

2 3

237-6010 243339A1

4

144477A1

5

218-5174

7 8 10 12 14 16

218-5057 237-6006 515-25159 614-10025 829-1410 221553A1

17 18 19

D132982 L18337 D143797

20

218-5243

21 22

237-6006 119895A3

23 24 25

237-6010 218-754 218-335

DESCRIPTION REO'D. TEE - 3/4-16 fl branch x 1-1 /16-12 fl x 7/8-14 inch adj O-ring, inlet section lower port . ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 O-RING - 3/4 ID x 3/32 inch wide ................................... 1 HOSE - 1210 mm (47-11 /16 inch) long , swing supply, loader valve inlet section lower port to backhoe valve swing section, replaces 224424A 1 1180 mm long hose .. . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 INSULATOR - rubber, hose, see page 8-7, Ref 17-29 for mounting hardware and alternate mounting configuration . ... . .... . .... . .... . ... .. . 1 ELBOW - 45 degree, 7/8-14 inch flare x swivel, at backhoe valve swing section ... . ... .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 ADAPTER - straight, 9/16-18 inch flare x O-ring boss ...................... 1 O-RING - 15/32 ID x 5/64 inch wide .. . ... .. ... . .... . .... . .... . ... .. . 1 CLAMP - P-type, 5/8 inch ID, if used ................................... 1 BOLT - hex, full threads, 10 - 1.5 x 25 mm, if used .. . .... . .... . .... . ... .. . 1 NUT - hex, 10 mm - 1.5, class 10.9, if used ............................. 1 HOSE - 1860 mm (73-1 /4 inch) long, signal, backhoe control valve swing section to loader control valve inlet section ......................... 1 SLEEVE - hose guard . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 STRAP - tie, 15 inch, nylon ......................................... .4 INSULATOR - 5/8 inch, hose, see page 8-7, Ref 17-29 for power beyond hose and mounting hardware and alternate mounting configuration .. .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 TEE - 9/16-18 inch flare branch x flare x adj O-ring boss, loader valve inlet section and steering pilot hose, see page 5-5 for steering hose ... . ... .. . 1 O-RING - 15/32 ID x 5/64 inch wide ................................. 1 SEAT - valve, swing section inlet, replaces 119895A 1 and 119895A2 seat, if used ...................................................... 1 O-RING - 3/4 ID x 3/32 inch wide .... . ... .. ... . .... . .... . .... . ... .. . 1 CAP - hex, 9/16-18 inch, models with non-priority swing, if used ............. 1 CAP - hex, 1-1 /16-12 inch, models with non-priority swing, if used . .... . ... .. . 1

NOTE: See pages 8-45 - 8-73 for auxiliary hydraulics.

Bur 8-9932

Issued April, 1997

8-44

STANDARD DIPPER EXTENDABLE DIPPER

B9505129T

8-45

580 Super L Construction King Loader Backhoe

BASIC AUXILIARY HYDRAULICS *MODELS WITH OR WITHOUT EXTENDABLE DIPPER (COMMON PARTS) PRIOR TO TRACTOR PJ.N. JJG0193620 REF. 1

2

3 4

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

PART NO. 121740A2 136358A1 814-12050 896-11012 814-10070 895-11010 829-1410 218-5057 237-6006 218-980 175276A1 218-5058 237-6008 137012A1

23

137713A1 136977A1 814-6060 895-11006 829-1406 515-23127 218-5128 237-6008 183018A1

24

218-5062

25 26

237-6010 218-5232

22

DESCRIPTION REO'D. VALVE ASSEMBLY - auxiliary, parts list page 8-135 ...................... 1 BRACKET - auxiliary valve mounting to chassis, no longer available, order 224788A1 bracket on page 8-55 ................................. 1 BOLT - hex, 12 - 1.75 x 50 mm ... . .... . ... .. ... . .... . .... . .... . ... .. . 2 WASHER - flat, 13.5 x 24 x 3 mm, hardened ............................ 2 BOLT - hex, 10- 1.5 x 70 mm .... . .... . ... .. ... . .... . .... . .... . ... .. . 3 WASHER - flat, 11 x 20 x 2 mm ...................................... 3 NUT - hex, 10 mm - 1.5, class 10.9 . .... . ... .. ... . .... . .... . .... . ... .. . 3 ADAPTER - straight, 9/16-18 inch flare x O-ring boss ...................... 1 O-RING - 15/32 ID x 5/64 inch wide .. . ... .. ... . .... . .... . .... . ... .. . 1 ELBOW - 90 degree, 9/16-18 inch flare x swivel .......................... 1 TUBE - auxiliary valve to solenoid valve inlet . .. ... . .... . .... . .... . ... .. . 1 ADAPTER - straight, 9/16-18 flare x 3/4-16 inch O-ring boss ................ 1 O-RING - 41 /64 ID x 3/32 inch wide .. . ... .. ... . .... . .... . .... . ... .. . 1 VALVE ASSEMBLY - solenoid, component parts are not serviced separately . ... .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 BRACKET - solenoid mounting ....................................... 1 PLATE - solenoid valve mounting . . .... . ... .. ... . .... . .... . .... . ... .. . 1 BOLT - hex, 6 -1 .0 x 60 mm ......................................... 2 WASHER - flat, 6.6 x 12 x 1.6 mm . .... . ... .. ... . .... . .... . .... . ... .. . 2 NUT - hex, 6 mm - 1.0, class 10 ...................................... 2 CLAMP - P-type, 1/2 inch ID, replaces 515-2379 5/16 inch ID clamp ... . ... .. . 1 ELBOW - 90 degree, 9/16-18 flare x 3/4-16 inch adj O-ring boss ............. 1 O-RING - 41 /64 ID x 3/32 inch wide .. . ... .. ... . .... . .... . .... . ... .. . 1 HOSE - 347 mm (13-11 /16 inch) long, solenoid valve outlet to four-way cross fitting . ... .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 ADAPTER - straight, 7/8-14 inch flare x O-ring boss, backhoe section of auxiliary valve . .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 O-RING - 3/4 ID x 3/32 inch wide ................................... 1 ELBOW - 90 degree, 7/8-14 inch flare x swivel, backhoe section of auxiliary valve, see backhoe auxiliary hydraulics page 8-63 for attaching hoses .... . ... .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2

* NOTE:

See pages 8-49 - 8-53 for a continuation of parts used with standard dipper or extendable dipper.

Continued on next page

Bur 8-9932

Issued April, 1997

8-46

STANDARD DIPPER EXTENDABLE DIPPER

B9505129T

8-47

580 Super L Construction King Loader Backhoe

BASIC AUXILIARY HYDRAULICS *MODELS WITH OR WITHOUT EXTENDABLE DIPPER (COMMON PARTS) PRIOR TO TRACTOR PJ.N. JJG0193620 REF. 27

PART NO. 218-5107

28 29

237-6010 218-756

30

218-5243

31 32

237-6006 192693A1

33

136023A1

38 39

191532A1 192299A1

40 41

121413A1 187013A1

DESCRIPTION REO'D. ELBOW - 90 degree, 7/8-14 inch flare x adj O-ring boss, hand held section of auxiliary valve, see hand held hydraulics on page 8-69 for attaching hoses ................................................... 2 O-RING - 3/4 ID x 3/32 inch wide .... . ... .. ... . .... . .... . .... . ... .. . 1 CAP - hex, if used , not required when hydraulic hoses for hand held or backhoe auxiliary hydraulics are attached to fittings . . .... . .... . .... . ... . 2-4 TEE - 9/16-18 inch flare branch x flare x adj O-ring boss, loader valve inlet section, see page 5-5 for attaching steering hose .... . .... . .... . ... .. . 1 O-RING - 15/32 ID x 5/64 inch wide ................................. 1 HOSE - 1490 mm (58-11 /16 inch) long , signal , backhoe valve swing section to loader control valve inlet section, see page 8-51 or 8-53 for tee or cross ... .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 TUBE - pilot, backhoe valve swing section center port to signal hose, see page 8-51 or 8-53 for tee or cross .. . ... .. ... . .... . .... . .... . ... .. . 1 SWITCH - rocker, auxiliary hydraulics .................................. 1 DECAL - auxiliary hydraulics, switch on instrument panel, see page 9-137 for decal .................................................... 1 FUSE - mini, 15 ampere ... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 HARNESS - auxiliary hydraulics, attaches to foot switch , solenoid valves and cab harness . ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1

* NOTE:

See pages 8-49 - 8-53 for a continuation of parts used with standard dipper or extendable dipper.

Bur 8-9932

Issued April, 1997

8-48

B9505130T

580 Super L Construction King Loader Backhoe

8-49

BASIC AUXILIARY HYDRAULICS MODELS WITH OR WITHOUT EXTENDABLE DIPPER *ALTERNATE EARLY CONFIGURATION PRIOR TO TRACTOR PJ.N. JJG0193620 REF. 1

PART NO. 218-5241

2 3

237-6010 188126A1

4

218-5220

5

189528A1

6

218-5064

7 8

237-6012 189529A1

9

218-5223

10

218-5245

11 12

237-6016 218-5158

13 14

237-6012 144229A1

DESCRIPTION REO'D. TEE - 7/8-14 inch flare branch x flare x adj O-ring boss, inlet section lower port, see page 5-5 for attaching steering hose . . .... . .... . .... . ... .. . 1 O-RING - 3/4 ID x 3/32 inch wide ................................... 1 HOSE - 1650 mm (65 inch) long , swing supply, loader valve inlet section lower port to tee at inlet port of backhoe valve extendahoe section ........... 1 TEE - swivel, 7/8-14 inch flare branch x flare x swivel , attaches to extendahoe section inlet port load check valve, item 15 on page 8-131 ........ 2 HOSE - 292 mm (11-1 /2 inch) long, auxiliary valve inlet port to 218-5220 tee at backhoe valve extendahoe section inlet port ........................ 1 ADAPTER - straight, 1-1 /16-12 inch flare x O-ring boss, inlet and outlet ports of auxiliary valve to tees at backhoe valve .......................... 2 O-RING - 59/64 ID x 7/64 inch wide .. . ... .. ... . .... . .... . .... . ... .. . 1 HOSE - 402 mm (15-13/16 inch) long, auxiliary valve outlet port to 218-5223 tee at backhoe valve outlet section port .. . .... . .... . .... . ... .. . 1 TEE - 1-5/16-12 inch flare branch x flare x swivel, backhoe valve outlet section port ... .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 TEE - 1-5/16-12 inch flare branch x flare x adj O-ring boss, backhoe valve outlet section port .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 O-RING - 1-11 /64 ID x 7/64 inch wide ............................... 1 PLUG - hex, 1-1 /16-12 inch O-ring boss, at auxiliary valve plug is used on models without backhoe auxiliary hydraulics; at backhoe valve extendahoe section plugs are used on models without extendable dipper, if used ....................................................3 O-RING - 59/64 ID x 7/64 inch wide .. . ... .. ... . .... . .... . .... . ... .. . 1 HOSE - 775 mm (30-1 /2 inch) long, return, backhoe control valve to filter, see page 8-9 for tee at filter . . .... . ... .. ... . .... . .... . .... . ... .. . 1

* NOTE:

Items called out on this early configuration page represent a different hose routing between the auxiliary and backhoe valves and are shown for service of those parts. Parts not listed on this page are common to the alternate configurations and are shownon pages 8-45,8-47, 8-51 and 8-53.

Bur 8-9932

Issued April, 1997

8-50

~~~

l.\~!-y ,I ",

,,£~,, ,, ,,

B9505131T

580 Super L Construction King Loader Backhoe

8-51

BASIC AUXILIARY HYDRAULICS MODELS WITH STANDARD DIPPER ALTERNATE CONFIGURATION PRIOR TO TRACTOR PJ.N. JJG0193620 REF. 1

PART NO. 218-5241

2 3

237-6010 218-5220

4

188126A1

5

218-5149

6 7

237-6012 218-5064

8 9

237-6012 221378A1

10 11 12

221379A1 214-1416 218-5216

13

218-5174

14

144236A1

18

218-593

19

144229A1

20 21

218-5057 237-6006

Bur 8-9932

DESCRIPTION REO'D. TEE - 7/8-14 inch flare branch x flare x adj O-ring boss, at loader valve inlet section lower port, see page 5-5 for attaching steering hose . . .... . ... .. . 1 O-RING - 3/4 ID x 3/32 inch wide ................................... 1 TEE - swivel, 7/8-14 inch flare branch x flare x swivel , at loader valve inlet section lower port tee, models with backhoe auxiliary hydraulics only . .... . ... .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 HOSE - 1650 mm (65 inch) long , loader valve inlet section lower port to auxiliary valve inlet port .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 ELBOW - 45 degree, 7/8-14 flare x 1-1 /16-12 inch adj O-ring , auxiliary valve inlet . . ... .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 O-RING - 59/64 ID x 7/64 inch wide ................................. 1 ADAPTER - straight, 1-1 /16-12 inch flare x O-ring boss, outlet port at auxiliary valve .................................................... 1 O-RING - 59/64 ID x 7/64 inch wide .. . ... .. ... . .... . .... . .... . ... .. . 1 HOSE - 400 mm (15-3/4 inch) long, auxiliary valve outlet port to tee at backhoe control valve outlet section port . . ... .. ... . .... . .... . .... . ... .. . 1 TUBE - at backhoe valve outlet section tee .............................. 1 CLAMP - adj, 13/16 - 1-1 /2 inch dia, tube to hose ... . .... . .... . .... . ... .. . 1 TEE - 1-1 /16-12 flare branch x 1-5/16-12 inch flare x swivel, at backhoe valve outlet section, between hose to hydraulic oil filter and 218-5069 adapter, see page 8-9 for hose and fittings to hydraulic oil filter .............. 1 ELBOW - 45 degree, 7/8-14 inch flare x swivel, at backhoe valve swing section, attaches to swing section check valve, item 15 on page 8-123 ........ 1 HOSE - 1180 mm (46-1 /2 inch) long, backhoe valve swing section to tee at loader valve inlet section lower port. ................................. 1 TEE - 9/16-18 inch flare branch x flare x flare, see page 8-47 for attaching tube and hoses ............................................ 1 HOSE - 775 mm (30-1 /2 inch) long, return, backhoe control valve to filter, see page 8-9 for adapter. ....................................... 1 ADAPTER - straight, 9/16-18 inch flare x O-ring boss . .... . .... . .... . ... .. . 1 O-RING - 15/32 ID x 5/64 inch wide ................................. 1

Issued April, 1997

8-52

B9505132T

580 Super L Construction King Loader Backhoe

8-53

BASIC AUXILIARY HYDRAULICS MODELS WITH EXTENDABLE DIPPER ALTERNATE CONFIGURATION PRIOR TO TRACTOR PJ.N. JJG0193620 REF. 1

PART NO. 218-5241

2 4

237-6010 188126A1

5

218-5220

6

136015A1

10

218-5064

11 12

237-6012 189528A1

13

221378A1

14 15 16

221379A1 214-1416 218-5216

17

188975A1

18 19 20 21 22 23 24 25

218-5069 237-6016 179189A1 237-6006 218-980 181334A1 218-653 144229A1

26 27

179189A1 237-6006

Bur 8-9932

DESCRIPTION REO'D. TEE - 7/8-14 inch flare branch x flare x adj O-ring boss, at loader valve inlet section lower port, see page 5-5 for attaching steering hose . . .... . ... .. . 1 O-RING - 3/4 ID x 3/32 inch wide ................................... 1 HOSE - 1650 mm (65 inch) long , loader valve inlet section lower port to tee at inlet port of backhoe valve extendahoe section , see items 5-7 on page 8-41 and items 32-35 on page 8-43 for hose clamping .... . .... . ... .. . 1 TEE - swivel, 7/8-14 inch flare branch x flare x swivel , attaches to extendahoe section inlet port load check valve, item 15 on page 8-131 . . ... .. . 2 TUBE - swing connection, attaches to swing section inlet port load check valve, item 15 on page 8-123 .... . ... .. ... . .... . .... . .... . ... .. . 1 ADAPTER - straight, 1-1 /16-12 inch flare x O-ring boss, auxiliary valve inlet and outlet ports . . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 O-RING - 59/64 ID x 7/64 inch wide ................................. 1 HOSE - 292 mm (11-1 /2 inch) long, auxiliary valve inlet port to 218-5220 tee at backhoe control valve extendahoe section inlet port .................. 1 HOSE - 400 mm (15-3/4 inch) long, auxiliary valve outlet port to tee at backhoe valve outlet section port ..................................... 1 TUBE - at backhoe valve outlet section tee ... .. ... . .... . .... . .... . ... .. . 1 CLAMP - adj, 13/16 - 1-1 /2 inch dia, tube to hose ......................... 1 TEE - 1-1 /16-12 flare branch x 1-5/16-12 inch flare x swivel, at backhoe valve outlet section, between hose to hydraulic oil filter and 218-5245 tee, see page 8-9 for hose and fittings to hydraulic oil filter. . .... . .... . ... .. . 1 TUBE - bucket return, outlet port to bucket section, see page 8-9, item 7A for tee at outlet port .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 ADAPTER - straight, 1-5/16-12 inch flare x O-ring boss .................... 1 O-RING - 1-11 /64 ID x 7/64 inch wide . ... .. ... . .... . .... . .... . ... .. . 1 VALVE - check, at extendahoe section center port ........................ 1 O-RING - 15/32 ID x 5/64 inch wide .. . ... .. ... . .... . .... . .... . ... .. . 1 ELBOW - 90 degree, 9/16-18 inch flare x swivel .......................... 1 TUBE - pilot, extendahoe section center port to signal hose cross . .... . ... .. . 1 CROSS - hydraulic, 9/16-18 flare, four-way ............................. 1 HOSE - 775 mm (30-1 /2 inch) long, return, backhoe control valve to filter, see page 8-9 for tee at filter ..................................... 1 VALVE - check, at swing section center port .. .. ... . .... . .... . .... . ... .. . 1 O-RING - 15/32 ID x 5/64 inch wide ................................. 1

Issued April, 1997

8-54

BT95G203

580 Super L Construction King Loader Backhoe

8-55

BASIC AUXILIARY HYDRAULICS MODELS WITH OR WITHOUT EXTENDABLE DIPPER TRACTOR PJ.N. JJG0193620 AND AFTER REF. 1

2

3 4 5 6 7

8 9 10 11 12 13 14

PART NO. 121740A2 224788A1 814-12050 896-11012 814-10070 895-11010 829-1410 218-5057 237-6006 218-980 175276A1 218-5058 237-6008 137012A1

23

137713A1 136977A1 814-6060 895-11006 829-1406 515-23127 218-5128 237-6008 222676A1

24

218-5062

25 26

237-6010 218-5232

27

218-5107

28 29

237-6010 218-756

30

218-5243

31 32

237-6006 221553A1

33

218-5222

34 35 36 37

225835A1 515-25159 614-10025 829-1410

15 16 17 18 19 20 21

22

DESCRIPTION REO'D. VALVE ASSEMBLY - auxiliary, parts list page 8-135 . .... . .... . .... . ... .. . 1 BRACKET - auxiliary valve mounting to chassis .......................... 1 BOLT - hex, 12 - 1.75 x 50 mm ... . .... . ... .. ... . .... . .... . .... . ... .. . 2 WASHER - flat, 13.5 x 24 x 3 mm, hardened ............................ 2 BOLT - hex, 10 - 1.5 x 70 mm .... . .... . ... .. ... . .... . .... . .... . ... .. . 3 WASHER - flat, 11 x 20 x 2 mm ...................................... 3 NUT - hex, 10 mm - 1.5, class 10.9 . .... . ... .. ... . .... . .... . .... . ... .. . 3 ADAPTER - straight, 9/16-18 inch flare x O-ring boss ...................... 2 O-RING - 15/32 ID x 5/64 inch wide .. . ... .. ... . .... . .... . .... . ... .. . 1 ELBOW - 90 degree, 9/16-18 inch flare x swivel .......................... 1 TUBE - auxiliary valve to solenoid valve inlet . .. ... . .... . .... . .... . ... .. . 1 ADAPTER - straight, 9/16-18 flare x 3/4-16 inch O-ring boss ................ 1 O-RING - 41 /64 ID x 3/32 inch wide .. . ... .. ... . .... . .... . .... . ... .. . 1 VALVE ASSEMBLY - solenoid, component parts are not serviced separately . ... .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 BRACKET - solenoid mounting ....................................... 1 PLATE - solenoid valve mounting . . .... . ... .. ... . .... . .... . .... . ... .. . 1 BOLT - hex, 6 -1 .0 x 60 mm ......................................... 2 WASHER - flat, 6.6 x 12 x 1.6 mm . .... . ... .. ... . .... . .... . .... . ... .. . 2 NUT - hex, 6 mm - 1.0, class 10 ...................................... 2 CLAMP - P-type, 1/2 inch ID, replaces 515-2379 5/16 inch ID clamp ... . ... .. . 1 ELBOW - 90 degree, 9/16-18 flare x 3/4-16 inch adj O-ring boss ............. 1 O-RING - 41 /64 ID x 3/32 inch wide .. . ... .. ... . .... . .... . .... . ... .. . 1 HOSE - 750 mm (29-17/32 inch) long, solenoid valve outlet to tee at swing signal port . ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 ADAPTER - straight, 7/8-14 inch flare x O-ring boss, backhoe section of auxiliary valve . .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 O-RING - 3/4 ID x 3/32 inch wide ................................... 1 ELBOW - 90 degree, 7/8-14 inch flare x swivel, backhoe section of auxiliary valve, see backhoe auxiliary hydraulics page 8-63 for attaching hoses .... . ... .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 ELBOW - 90 degree, 7/8-14 inch flare x adj O-ring boss, hand held section of auxiliary valve, see hand held hydraulics on page 8-69 for attaching hoses ................................................... 2 O-RING - 3/4 ID x 3/32 inch wide .... . ... .. ... . .... . .... . .... . ... .. . 1 CAP - hex, if used, not required when hydraulic hoses for hand held or backhoe auxiliary hydraulics are attached to fittings . . .... . .... . .... . ... . 2-4 TEE - 9/16-18 inch flare branch x flare x adj O-ring boss, loader valve inlet section, see page 5-5 for attaching steering hose .... . .... . .... . ... .. . 1 O-RING - 15/32 ID x 5/64 inch wide ................................. 1 HOSE - 1860 mm (73-1 /4 inch) long, signal, backhoe valve swing section to loader control valve inlet section .............................. 1 TEE - swivel, 9/16-18 inch flare branch x flare x swivel , backhoe control valve swing signal port. ............................................. 1 TUBE - fitting at swing inlet port to auxiliary valve inlet port . .... . .... . ... .. . 1 CLAMP - P-type, 5/8 inch ID, if used ................................... 1 BOLT - hex, full threads, 10 - 1.5 x 25 mm, if used .. . .... . .... . .... . ... .. . 1 NUT - hex, 10 mm - 1.5, class 10.9, if used ............................. 1 Continued on next page

Bur 8-9932

Issued April, 1997

8-56

BT95G203

580 Super L Construction King Loader Backhoe

8-57

BASIC AUXILIARY HYDRAULICS MODELS WITH OR WITHOUT EXTENDABLE DIPPER TRACTOR PJ.N. JJG0193620 AND AFTER REF. 38 39

PART NO. 191532A1 192299A1

40 41

121413A1 187013A1

42

218-5576

43 44

237-6010 243338A1

45

218-5149

46 47

237-6012 218-5064

48 49

237-6012 221378A1

50 51 52

221379A1 214-1416 218-5216

53

144229A1

54 55 56 57

218-5069 237-6016 D132982 L18337

Bur 8-9932

DESCRIPTION REO'D. SWITCH - rocker, includes green lens, auxiliary hydraulics . .... . .... . ... .. . 1 DECAL - auxiliary hydraulics, switch on instrument panel, see page 9-137 for decal . .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 FUSE - mini, 15 ampere ............................................ 1 HARNESS - auxiliary hydraulics, attaches to foot switch , solenoid valves and cab harness .................................................. 1 TEE - 3/4-16 fl branch x 1-1 /16-12 fl x 7/8-14 inch adj O-ring, at loader valve inlet section lower port, see page 5-5 for attaching steering hose ........ 1 O-RING - 3/4 ID x 3/32 inch wide .... . ... .. ... . .... . .... . .... . ... .. . 1 HOSE - 910 mm (35-7/8 inch) long, loader valve inlet section lower port to auxiliary valve port, replaces 221377 A 1 910 mm long hose ... . .... . ... .. . 1 ELBOW - 45 degree, 7/8-14 flare x 1-1 /16-12 inch adj O-ring , auxiliary valve inlet . . ... .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 O-RING - 59/64 ID x 7/64 inch wide ................................. 1 ADAPTER - straight, 1-1 /16-12 inch flare x O-ring boss, outlet port at auxiliary valve ....................................................2 O-RING - 59/64 ID x 7/64 inch wide .. . ... .. ... . .... . .... . .... . ... .. . 1 HOSE - 400 mm (15-3/4 inch) long, auxiliary valve outlet port to tee at backhoe control valve outlet section port . . ... .. ... . .... . .... . .... . ... .. . 1 TUBE - at backhoe valve outlet section tee .............................. 1 CLAMP - adj, 13/16 - 1-1 /2 inch dia, tube to hose ... . .... . .... . .... . ... .. . 1 TEE - 1-1 /16-12 flare branch x 1-5/16-12 inch flare x swivel, at backhoe valve outlet section, between hose to hydraulic oil filter and 218-5069 adapter, see page 8-9 for hose and fittings to hydraulic oil filter .............. 1 HOSE - 775 mm (30-1 /2 inch) long, return, backhoe control valve to filter, see page 8-9 for adapter. ....................................... 1 ADAPTER - straight, 1-5/16-12 inch flare x O-ring boss ... . .... . .... . ... .. . 2 O-RING - 1-11 /64 ID x 7/64 inch wide ............................... 1 SLEEVE - hose guard . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 STRAP - tie, 15 inch .............................................. .4

Issued April, 1997

8-58

BT97C144

580 Super L Construction King Loader Backhoe

8-59

BASIC AUXILIARY HYDRAULICS MODELS WITH OR WITHOUT EXTENDABLE DIPPER TRACTOR PJ.N. JJG0193620 AND AFTER WITH NON-PRIORITY SWING REF. 1 2 3 4 5 6 7 8 9 10 11 12 13 14

PART NO. 121740A2 224788A1 814-12050 896-11012 814-10070 895-11010 829-1410 218-5057 237-6006 218-980 175276A1 218-5058 237-6008 137012A1

15 16 17 18 19 20 21 22 23

137713A1 136977A1 814-6060 895-11006 829-1406 515-23127 218-5128 237-6008 192693A1

24

218-5062

25 26

237-6010 218-5232

27

218-5107

28 29

237-6010 218-756

30

218-5243

31 32 33 34 35 36

237-6006 D143422 814-10050 R46493 D143797 829-1410

DESCRIPTION REO'D. VALVE ASSEMBLY - auxiliary, parts list page 8-135 ...................... 1 BRACKET - auxiliary valve mounting to chassis . ... . .... . .... . .... . ... .. . 1 BOLT - hex, 12 - 1.75 x 50 mm ....................................... 2 WASHER - flat, 13.5 x 24 x 3 mm, hardened . .. ... . .... . .... . .... . ... .. . 2 BOLT - hex, 10 - 1.5 x 70 mm ........................................ 3 WASHER - flat, 11 x 20 x 2 mm .. . .... . ... .. ... . .... . .... . .... . ... .. . 3 NUT - hex, 10 mm - 1.5, class 10.9 .................................... 3 ADAPTER - straight, 9/16-18 inch flare x O-ring boss . .... . .... . .... . ... .. . 1 O-RING - 15/32 ID x 5/64 inch wide ................................. 1 ELBOW - 90 degree, 9/16-18 inch flare x swivel . ... . .... . .... . .... . ... .. . 1 TUBE - auxiliary valve to solenoid valve inlet ............................ 1 ADAPTER - straight, 9/16-18 flare x 3/4-16 inch O-ring boss .... . .... . ... .. . 1 O-RING - 41 /64 ID x 3/32 inch wide ................................. 1 VALVE ASSEMBLY - solenoid, component parts are not serviced separately ....................................................... 1 BRACKET - solenoid mounting ... . .... . ... .. ... . .... . .... . .... . ... .. . 1 PLATE - solenoid valve mounting ..................................... 1 BOLT - hex, 6 - 1.0 x 60 mm . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 WASHER - flat, 6.6 x 12 x 1.6 mm .................................... 2 NUT - hex, 6 mm - 1.0, class 10 .. . .... . ... .. ... . .... . .... . .... . ... .. . 2 CLAMP - P-type, 1/2 inch ID, replaces 515-2379 5/16 inch ID clamp .......... 1 ELBOW - 90 degree, 9/16-18 flare x 3/4-16 inch adj O-ring boss . . .... . ... .. . 1 O-RING - 41 /64 ID x 3/32 inch wide ................................. 1 HOSE - 1490 mm (58-11 /16 inch) long , solenoid valve outlet to tee at loader valve ...................................................... 1 ADAPTER - straight, 7/8-14 inch flare x O-ring boss, backhoe section of auxiliary valve ....................................................2 O-RING - 3/4 ID x 3/32 inch wide .... . ... .. ... . .... . .... . .... . ... .. . 1 ELBOW - 90 degree, 7/8-14 inch flare x swivel, backhoe section of auxiliary valve, see backhoe auxiliary hydraulics page 8-63 for attaching hoses ...........................................................2 ELBOW - 90 degree, 7/8-14 inch flare x adj O-ring boss, hand held section of auxiliary valve, see hand held hydraulics on page 8-69 for attaching hoses .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 O-RING - 3/4 ID x 3/32 inch wide ................................... 1 CAP - hex, if used, not required when hydraulic hoses for hand held or backhoe auxiliary hydraulics are attached to fittings ..................... 2-4 TEE - 9/16-18 inch flare branch x flare x adj O-ring boss, loader valve inlet section, see page 5-5 for attaching steering hose ..................... 1 O-RING - 15/32 ID x 5/64 inch wide .. . ... .. ... . .... . .... . .... . ... .. . 1 CLAMP - double tube .............................................. 1 BOLT - hex, 10 - 1.5 x 50 mm .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SPACER - split, 22 mm (7/8 inch) long ................................. 1 INSULATOR - 5/8 inch .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 NUT - hex, 10 mm - 1.5, class 10.9 .................................... 1 Continued on next page

Bur 8-9932

Issued April, 1997

8-60

BT97C144

580 Super L Construction King Loader Backhoe

8-61

BASIC AUXILIARY HYDRAULICS MODELS WITH OR WITHOUT EXTENDABLE DIPPER TRACTOR PJ.N. JJG0193620 AND AFTER WITH NON-PRIORITY SWING REF. 38 39

PART NO. 191532A1 192299A1

40 41

121413A1 187013A1

42

218-5576

43 44

237-6010 243338A1

45 46 47

218-5158 237-6012 218-5064

48 49

237-6012 221378A1

50 51 52

221379A1 277678A1 218-5216

53

144229A1

54 55 56 57

218-5069 237-6016 D132982 L18337

Bur 8-9932

DESCRIPTION REO'D. SWITCH - rocker, includes green lens, auxiliary hydraulics ................. 1 DECAL - auxiliary hydraulics, switch on instrument panel, see page 9-137 for decal .................................................... 1 FUSE - mini, 15 ampere ... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 HARNESS - auxiliary hydraulics, attaches to foot switch , solenoid valves and cab harness . ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 TEE - 3/4-16 fl branch x 1-1 /16-12 fl x 7/8-14 inch adj O-ring, at loader valve inlet section lower port, see page 5-5 for attaching steering hose . . ... .. . 1 O-RING - 3/4 ID x 3/32 inch wide ................................... 1 HOSE - 910 mm (35-7/8 inch) long, loader valve inlet section lower port to auxiliary valve port, replaces 221377 A 1 910 mm long hose ............... 1 PLUG - hex, 1-1 /16-12 inch O-ring boss, auxiliary valve inlet .... . .... . ... .. . 1 O-RING - 59/64 ID x 7/64 inch wide ................................. 1 ADAPTER - straight, 1-1 /16-12 inch flare x O-ring boss, outlet port at auxiliary valve ....................................................2 O-RING - 59/64 ID x 7/64 inch wide .. . ... .. ... . .... . .... . .... . ... .. . 1 HOSE - 400 mm (15-3/4 inch) long, auxiliary valve outlet port to tee at backhoe control valve outlet section port . . ... .. ... . .... . .... . .... . ... .. . 1 TUBE - at backhoe valve outlet section tee .............................. 1 CLAMP - adj, special , tube to hose . .... . ... .. ... . .... . .... . .... . ... .. . 1 TEE - 1-1 /16-12 flare branch x 1-5/16-12 inch flare x swivel, at backhoe valve outlet section, between hose to hydraulic oil filter and 218-5069 adapter, see page 8-9 for hose and fittings to hydraulic oil filter .............. 1 HOSE - 775 mm (30-1 /2 inch) long, return, backhoe control valve to filter, see page 8-9 for adapter. ....................................... 1 ADAPTER - straight, 1-5/16-12 inch flare x O-ring boss ... . .... . .... . ... .. . 2 O-RING - 1-11 /64 ID x 7/64 inch wide ............................... 1 SLEEVE - hose guard . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 STRAP - tie, 15 inch .............................................. .4

Issued April, 1997

8-62

B9505148T

580 Super L Construction King Loader Backhoe

8-63

*BACKHOE AUXILIARY HYDRAULICS AUXILIARY VALVE TO QUICK DISCONNECT COUPLINGS REF. 1

PART NO. 188125A1

1A

199870A1

2 3 4 5 6 7 8 9 9A 10 11 12

614-10030 895-11010 829-1410 141475A1 NSS 195679A1 195680A1 195681A1 195682A1 NSS 195683A1 814-8070 895-11008

13 14 15 16

825-2408 218-5149 237-6012 188305A1

16A

199863A1

17

179896A1

18 19 20 21 22 23 24 25 26 26A

176852A1 814-10040 892-11010 814-10050 131600A1 042833 131601A1 829-1410 139125A1 144203A1

27 28 28A 28B 29

179861A1 144642A1 814-12085 896-11012 218-1256

DESCRIPTION REO'D. BRACKET - solenoid valve mounting , attaches to auxiliary valve bracket, used with item 16 tube, if used ................................ 1 BRACKET - solenoid valve mounting , attaches to auxiliary valve bracket, used with item 16A tube, if used ............................... 1 BOLT - hex, full threads, 10 - 1.5 x 30 mm .............................. 1 WASHER - flat, 11 x 20 x 2 mm ...................................... 1 NUT - hex, 10 mm - 1.5, class 10.9 .................................... 1 VALVE ASSEMBLY - solenoid ....................................... 1 HOUSING - valve ............................................... 1 VALVE - solenoid . . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 PLATE - cover ................................................. 1 COIL - solenoid .. . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 HOUSING - solenoid coil ......................................... 1 WASHER - flat, special . . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 NUT - coil to valve .............................................. 1 BOLT - hex, 8 - 1.25 x 70 mm .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 WASHER - flat, 9 x 17 x 1.6 mm, replaces 896-12008 hardened washer used on some models . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 NUT - hex flange , 8 mm - 1.25 ....................................... 2 ELBOW - 45 degree, 7/8-14 flare x 1-1 /16-12 inch adj O-ring .... . .... . ... .. . 2 O-RING - 59/6410 x 7/64 inch wide ................................. 1 TUBE - auxiliary valve to solenoid valve, 6-11 /32 inch (160.82 mm) long at dimension shown in illustration box, see page 8-45 or 8-55 for fittings at auxiliary valve, used with item 1 bracket, if used .. . .... . .... . .... . ... .. . 1 TUBE - auxiliary valve to solenoid valve, 6-25/32 inch (172.44 mm) long at dimension shown in illustration box, see page 8-45 or 8-55 for fittings at auxiliary valve, used with item 1A bracket, if used ...................... 1 HOSE - 3140 mm (123-5/8 inch) long, auxiliary valve and solenoid valve to boom, see page 8-45 or 8-55 for fittings at auxiliary valve ................ 2 BRACKET - hose mounting at chassis backhoe frame .... . .... . .... . ... .. . 1 BOLT - hex, 10 - 1.5 x 40 mm ........................................ 3 WASHER - lock, 10 mm ... . .... . .... . ... .. ... . .... . .... . .... . ... .. .4 BOLT - hex, 10 - 1.5 x 50 mm ........................................ 1 SPACER - clamp . ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 CLAMP - hose at swing tower ....................................... .4 SPACER - clamp . ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 NUT - hex, 10 mm - 1.5, class 10.9 .................................... 1 BRACKET - hose mounting at swing tower ... .. ... . .... . .... . .... . ... .. . 1 BRACKET - hose clamp, mounts to swing tower vertical hose clamps with existing hardware . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SLEEVE - hose guard .............................................. 2 BRACKET - hose and coupling support . . ... .. ... . .... . .... . .... . ... .. . 1 BOLT - hex, 12 - 1.75 x 85 mm ....................................... 2 WASHER - flat, 13.5 x 24 x 3 mm, hardened, upper mounting hole .... . ... .. . 1 NUT - hex, lock, bulkhead, 1-1 / 16 inch NF .............................. 2

* NOTE:

For a continuation of special parts used on models with backhoe auxiliary hydraulics, control levers to auxiliary valve, see page 8-67. Parts listed on this page are used with the basic auxiliary hydraulics on pages 8-45 through 8-61 .

Continued on next page

Bur 8-9932

Issued April, 1997

8-64

B9505148T

580 Super L Construction King Loader Backhoe

8-65

*BACKHOE AUXILIARY HYDRAULICS AUXILIARY VALVE TO QUICK DISCONNECT COUPLINGS REF. 30 31 32

PART NO. 126155A1 237-6012 122178A2

33 33 34

137344A1 193262A1 122179A1

35 35 36

137343A1 193261A1 L18337

DESCRIPTION REO'D. CONNECTOR - straight, bulkhead .................................... 2 O-RING - 59/64 ID x 7/64 inch wide ................................... 2 COUPLING - quick disconnect, male, component parts not serviced , replaces 123536A 1 and 122178A 1 coupling ............................. 1 CAP - male coupling, aluminum, if used ................................ 1 CAP - male coupling, black rubber, if used .............................. 1 COUPLING - quick disconnect, female , component parts not serviced, replaces 123537A 1 coupling ......................................... 1 CAP - female coupling, aluminum, if used ............................... 1 CAP - female coupling, black rubber, if used .. .. ... . .... . .... . .... . ... .. . 1 STRAP - tie, 15 inch .............................................. .4

* NOTE:

For a continuation of special parts used on models with backhoe auxiliary hydraulics, control levers to auxiliary valve, see page 8-67. Parts listed on this page are used with the basic auxiliary hydraulics on pages 8-45 through 8-61 .

Continued on next page

Bur 8-9932

Issued April, 1997

8-66

89504142T

580 Super L Construction King Loader Backhoe

8-67

*BACKHOE AUXILIARY HYDRAULICS CONTROL LEVERS TO AUXILIARY VALVE REF. 37 38

PART NO. D59912 136261A1

38A 39 40 40A 41 42 43 44

221477A1 425-118 136374A1 D148992 103-1475 199553A1 281-1878 199382A1

45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68

136375A1 614-6025 124028A1 829-1406 139230A1 83-1108 136473A1 84-2106 225-14210 96481C2 124026A1 96846C2 733-2012 189530A1 281-1878 96790C2 1340478C1 1280055C2 614-6016 892-11006 895-11006 137219A1 L18337 321-4481

DESCRIPTION REO'D. KNOB - lever ..................................................... 1 LEVER - control, detent, straight, no longer used, order 221477 A 1 lever, item 38A ......................................................... 1 LEVER - control, detent, bent ........................................ 1 NUT - hex, 1/2 inch NF ............................................. 1 BELLCRANK - lever to cable ......................................... 1 BUSHING - control lever, bellcrank ................................. 2 RING - heavy section external retaining, No. 75 .......................... 1 COVER - flow control , mounts to backhoe console cover ................... 1 SCREW - self-tapping, hex washer head, 1/4 NC x 1/2 inch . .... . .... . ... .. . 2 DECAL - backhoe auxiliary hydraulics, flow control , see page 9-137 for decal .... . ... .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SHAFT - pivot, mounts to backhoe control tower support ................... 1 BOLT - hex, full threads, 6 - 1.0 x 25 mm . ... .. ... . .... . .... . .... . ... .. . 2 SPACER - pivot shaft .............................................. 2 NUT - hex, 6 mm - 1.0, class 10 .. . .... . ... .. ... . .... . .... . .... . ... .. . 2 KNOB - rotary, flow control .......................................... 1 SCREW - set, hex socket headless, No. 10 NC x 1/2 inch, cup point ... . ... .. . 1 CABLE - flow control, rotary, upper auxiliary valve spool ................... 1 SCREW - set, hex socket headless, No. 10 NF x 3/8 inch, cone point .. . ... .. . 1 NUT - hex, No. 10 NF .............................................. 1 CABLE - push pull ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 CLEVIS - push pull cable end ........................................ 1 PIN - clevis . ... .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 PIN - cotter, 2 x 12 mm ............................................. 2 BRACKET - cable support, mounts to control tower . . .... . .... . .... . ... .. . 1 SCREW - self-tapping, hex washer head, 1/4 NC x 1/2 inch ................. 2 CLEVIS - cable, push pull cable end .... . ... .. ... . .... . .... . .... . ... .. . 1 HOUSING - cable support, lower auxiliary valve spool ..................... 1 FLANGE - cable support housing, replaces 1280055C1 flange .. . .... . ... .. . 1 BOLT - hex, full threads, 6 - 1.0 x 16 mm ............................... 2 WASHER - lock, 6 mm .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 WASHER - flat, 6.6 x 12 x 1.6 mm .................................... 2 SWITCH - foot, auxiliary hydraulics . .... . ... .. ... . .... . .... . .... . ... .. . 1 STRAP - tie, 15 inch ............................................... 2 DECAL - Warning, keep clear of this area, swinging boom can crush, not shown , see page 9-135 for decal ................................... 1

* NOTE:

For a continuation of special parts used on models with backhoe auxiliary hydraulics, auxiliary valve to quick disconnect couplings, see page 8-63.

NOTE: Parts listed on this page are used with the basic auxiliary hydraulics on pages 8-45 through 8-61 .

Bur 8-9932

Issued April, 1997

8-68

BT97C145

580 Super L Construction King Loader Backhoe

8-69

*HAND HELD AUXILIARY HYDRAULICS AUXILIARY VALVE TO QUICK DISCONNECT COUPLINGS REF. 1

PART NO. 191215A1

2 3 4 4 6 6 7 8 9 10 11 12 13 14 15 16 17 18

D34033 180318A1 614-12025 614-10025 829-1412 829-1410 L18337 191188A1 614-10050 131600A1 191075A1 829-1410 614-10025 895-11010 218-1256 126155A1 237-6012 122179A1

19 19 20

137343A1 193261A1 122178A2

21 21

137344A1 193262A1

DESCRIPTION REO'D. HOSE - 2460 mm (96-7/8 inch) long, auxiliary valve to quick disconnect couplings, see page 8-47 for 218-5107 elbows at auxiliary valve ............. 2 CLAMP - P-type, 1-3/16 inch ID ...................................... 2 BRACKET - hose support ........................................... 1 BOLT - hex, full threads, 12 - 1.75 x 25 mm , if used ..................... 1-2 BOLT - hex, full threads, 10 - 1.5 x 25 mm, if used ........................ 1 NUT - hex, 12 mm - 1.75, class 10, if used .............................. 1 NUT - hex, 10 mm - 1.5, class 10.9, if used ............................. 1 STRAP - tie, 15 inch ............................................. 3-4 BRACKET - hose support to quick disconnect couplings .. . .... . .... . ... .. . 1 BOLT - hex, full threads, 10 - 1.5 x 50 mm .............................. 1 SPACER - clamp . ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 CLAMP - double .................................................. 1 NUT - hex, 10 mm - 1.5, class 10.9 . .... . ... .. ... . .... . .... . .... . ... .. . 2 BOLT - hex, full threads, 10 - 1.5 x 25 mm .............................. 1 WASHER - flat, 11 x 20 x 2 mm, if used . . ... .. ... . .... . .... . .... . ... .. . 1 NUT - hex, lock, bulkhead, 1-1 / 16 inch NF .............................. 2 CONNECTOR - straight, bulkhead . .... . ... .. ... . .... . .... . .... . ... .. . 2 O-RING - 59/64 ID x 7/64 inch wide ................................... 2 COUPLING - quick disconnect, female , component parts are not serviced separately, replaces 123537A 1 female coupling ................... 1 CAP - female coupling, aluminum, if used . ... .. ... . .... . .... . .... . ... .. . 1 CAP - female coupling, black rubber, if used ............................. 1 COUPLING - quick disconnect, male, component parts are not serviced separately, replaces 123536A 1 and 122178A 1 male coupling ............... 1 CAP - male coupling, aluminum, if used . . ... .. ... . .... . .... . .... . ... .. . 1 CAP - male coupling, black rubber, if used .............................. 1

* NOTE:

For a continuation of special parts used on models with hand held auxiliary hydraulics, control cables to auxiliary valve, see page 8-71 .

NOTE: Parts listed on this page are used with the basic auxiliary hydraulics on pages 8-45 through 8-61 .

Continued on next page

Bur 8-9932

Issued April, 1997

8-70

B95020581

8-71

580 Super L Construction King Loader Backhoe

*HAND HELD AUXILIARY HYDRAULICS CONTROL CABLES TO AUXILIARY VALVE REF. 22 23

PART NO. 139230A1 83-1108

24

179683A1

25

192300A1

26 27 28

123943A1 84-2106 225-14210

DESCRIPTION REO'D. KNOB - rotary, flow control .......................................... 1 SCREW - set, hex socket headless, No. 10 NC x 1/2 inch, cup point, flow control knob .................................................. 1 DECAL - hand held auxilliary hydraulics, control panel plate, see page 9-137 for decal .................................................... 1 DECAL - remote auxiliary hydraulics, inside left-hand door on side of steering wheel panel, see page 9-137 for decal .......................... 1 CABLE - flow control, rotary, upper auxiliary valve spool ................... 1 SCREW - set, hex socket headless, No. 10 NF x 3/8 inch, cone point ......... 1 NUT - hex, No. 10 NF . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1

* NOTE:

For a continuation of special parts used on models with hand held auxiliary hydraulics, auxiliary valve to quick disconnect couplings, see page 8-69.

NOTE: Parts listed on this page are used with the basic auxiliary hydraulics on pages 8-45 through 8-61.

Bur 8-9932

Issued April, 1997

8-72

B9503186T

580 Super L Construction King Loader Backhoe

8-73

BACKHOE AUXILIARY HIGH FLOW UPGRADE PARTS CONTROL CABLES TO AUXILIARY VALVE REF. 1 2

PART NO. 139227A1 191076A1

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

614-8025 895-11008 614-10025 895-11010 829-1410 139043A1 123942A1 96790C2 96846C2 733-2012 1340478C1 1280055C2 614-6020 895-11006 892-11006 814-10045 218-5220

20

199215A1

21

218-5064

22

237-6012

Bur 8-9932

DESCRIPTION REO'D. KNOB - push pull , detent ............................................ 1 PLATE - control panel, hand held auxiliary hydraulics, left-hand mounting hole uses existing mounting hardware .......................... 1 BOLT - hex, full threads, 8 - 1.25 x 25 mm .............................. 2 WASHER - flat, 9 x 17 x 1.6 mm ...................................... 2 BOLT - hex, full threads, 10- 1.5 x 25 mm .............................. 2 WASHER - flat, 11 x 20 x 2 mm ...................................... 2 NUT - hex, 10 mm - 1.5, class 10.9 .................................... 2 BRACKET - cable support ........................................... 1 CABLE - push pull detent, lower auxiliary valve spool. .... . .... . .... . ... .. . 1 CLEVIS - cable, push pull cable end ................................... 1 PIN - clevis . ... .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 PIN - cotter, 2 x 12 mm ............................................. 1 HOUSING - cable, lower auxiliary valve spool .. ... . .... . .... . .... . ... .. . 1 FLANGE - cable support, replaces 1280055C1 flange ..................... 1 BOLT - hex, full threads, 6 - 1.0 x 20 mm . ... .. ... . .... . .... . .... . ... .. . 2 WASHER - flat, 6.6 x 12 x 1.6 mm .................................... 2 WASHER - lock, 6 mm .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 BOLT - hex, 10 - 1.5 x 45 mm ........................................ 1 TEE - swivel, 7/8-14 inch flare branch x flare x swivel , at loader valve inlet section lower port tee, see page 8-49 - 8-53, 8-57 or 8-61 for tee at valve .... . ... .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 HOSE - 900 mm (35-7/16 inch) long, loader valve inlet section lower port to auxiliary valve . . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 ADAPTER - straight, 1-1 /16-12 inch flare x O-ring boss, replaces item 12 plug on page 8-49 . . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 O-RING - 59/64 ID x 7/64 inch wide ................................. 1

Issued April, 1997

8-74

/,-'1\ 11 I,

u.. ....

'. ~.

... ...

GROUND AT LOADER CONTROL TOWER

B9504049T

580 Super L Construction King Loader Backhoe

8-75

BACKHOE BOOM LOCK HYDRAULIC AND ELECTRICAL CIRCUIT AT CONTROL TOWER AND BACKHOE VALVE REF.

PART NO. 189111A1 *REF

2 3 4

189414A1 237-6010 189601A1

5 6 7 8 9 10 11

L100659 L18337 067251 L105735 L101998 376852R91 223-26

DESCRIPTION REO'D. KIT - backhoe boom lock, also includes parts on page 8-77, L 111356 decal on page 9-139 and an instruction sheet, order components ............ 1 VALVE ASSEMBLY - backhoe control, for correct assembly and components, see page 8-101 - 8-109, for valve mounting see page 8-23 .. . ... .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 ELBOW - 90 degree, adjustable, see page 8-77 for attaching hose ........ 1 O-RING - 3/4 10 x 3/32 inch wide ................................ 1 HARNESS - boom lock, at control tower to fuse block on side console harness ................................................ 1 CLIP - harness ................................................. 2 STRAP - tie, 15 inch ............................................. 2 SWITCH - toggle, boom lock ...................................... 1 PLATE - trim ................................................... 1 BOOT - toggle switch ............................................ 1 HOLDER - fuse , includes cap, at backhoe control tower ................. 1 FUSE - 3AG , 5 ampere, boom lock ................................. 1

NOTE: See page 8-77 for continuation of backhoe boom lock hydraulic and electrical circuit. * NOTE: Not included in 189111 A 1 kit, purchase separately.

Bur 8-9932

Issued April, 1997

8-76

89504087T

580 Super L Construction King Loader Backhoe

8-77

BACKHOE BOOM LOCK HYDRAULIC AND ELECTRICAL CIRCUIT AT BOOM CYLINDER REF.

PART NO. 189111A1 189957A1

2 3 4 5 6 7 8 9 10

D150054 D150053 413-648 495-11041 231-1446 218-5118 237-6016 192025A1 187677A1

11 12 13 14 15 16 17 18 19 20

237-6012 189709A1 218-5283 237-6006 D142787 214-31104 L18337 218-5359 237-6008 189103A1

21 23 24 25

189263A1 515-25190 218-5382 237-6016 187612A1

26 27 28 29

D147773 221330A1 220276A1 D121385

22

Bur 8-9932

DESCRIPTION REO'D. KIT - backhoe boom lock, continued from previous page, order components ...................................................... 1 VALVE ASSEMBLY - solenoid, backhoe boom lock, includes (2) 321-6046 warning decals, parts list page 8-141 ........................ 1 PLATE - valve mounting . . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 U-BOLT - 3/8 inch .............................................. 2 BOLT - hex, 3/8 NC x 3 inch ...................................... 2 WASHER - flat, 13/32 x 13/ 16 x 1/16 inch ............................ 6 NUT - hex, self-locking , 3/8 inch NC ................................ 6 ELBOW - 90 degree, 1-1 /16-12 flare x 1-5/16-12 inch adj O-ring boss ...... 1 O-RING - 1-11 /64 ID x 7/64 inch wide ............................ 1 TUBE - valve port, attaches to item 34 hose on page 8-25 ............... 1 TEE - reducer, boom cylinder closed end, attaches to item 23 hose on page 8-25 .................................................. 1 O-RING - 59/64 ID x 7/64 inch wide .............................. 1 TUBE - pilot port ................................................ 1 ELBOW - 90 degree, 7/16-20 flare x 9/16-18 inch adj O-ring boss ......... 1 O-RING - 15/32 ID x 5/64 inch wide .............................. 1 INSULATOR - rubber ............................................ 1 CLAMP - adj, 5-3/4 - 6-5/8 inch dia ................................. 1 STRAP - tie, 15 inch ............................................. 7 ADAPTER - straight, 7/16-20 flare x 3/4-16 inch O-ring boss ............. 1 O-RING - 41 /64 ID x 3/32 inch wide .............................. 1 HOSE - 3700 mm (145-11 /16 inch) long, return, attaches to elbow at backhoe valve, see item 2 on page 8-75 ............................. 1 HARNESS - boom lock valve to control tower harness .................. 1 CLAMP - P-type, 3/4 inch ID, return hose ............................ 1 ELBOW - 90 degree, 1-1 /16-12 flare x 1-5/16-12 inch swivel ............. 1 O-RING - 1-11 /64 ID x 7/64 inch wide ............................ 1 TUBE - boom lock valve to boom cylinder rod end, see page 8-25, item 29 for elbow ............................................... 1 STRAP - tie ................................................... 1 CLAMP - hose and harness ....................................... 1 SLEEVE - hose guard ........................................... 1 GUARD - harness protection ...................................... 1

Issued April, 1997

8-78

. .:.r?~] -<

BS97C146

580 Super L Construction King Loader Backhoe

8-79

RIDE CONTROL HYDRAULIC AND ELECTRICAL CIRCUIT REF.

PART NO. 235369A1 224103A1 237895A1

2 2A

3 3A

4 5 6 7 8

9

237896A1 1986698C1 251980A1 253292A1 218-5145 237-6008 218-5117 237-6008 814-10140 895-11010 892-11010 240693A2 781-24830

10 11

892-11008 895-11008 240709A4

12

240711A4

13 14 15

240706A2 240703A2 218-5220

16

218-5490

17

230078A2

19

230072A1

20

232941A1

21

238563A1

DESCRIPTION REO'D. KIT - ride control , includes instructions, order from the Machinery Price List, also includes 238565A2 hose which is not used on the 580 Super L ... .. . 1 VALVE ASSEMBLY - solenoid, two-way, component parts are not illustrated .. .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 KIT - solenoid repair, includes case, coil, end plate, screws, guide tube, sleeves and spring ... . .... . ... .. ... . .... . .... . .... . ... .. . 1 COIL - solenoid ........................................... 1 SCREW - Fillister, No. 10 - 24 x 3-7/8 inch . .... . .... . .... . ... .. .4 KIT - seal, includes all O-rings .................................. 1 KIT - valve repair, includes 251980A 1 seal kit plus all springs ... . ... .. . 1 ELBOW - 45 degree, 7/8-14 flare x 3/4-16 inch adj O-ring, upper port of solenoid valves . . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 O-RING - 41 /64 ID x 3/32 inch wide, not shown ..................... 1 ELBOW - 90 degree, 7/8-14 flare x 3/4-16 inch adj O-ring boss, lower port of solenoid valves ...................................... 2 O-RING - 41 /64 ID x 3/32 inch wide, not shown .... . .... . .... . ... .. . 1 BOLT - hex, 10 -1 .5 x 140 mm .................................... 2 WASHER - flat, 11 x 20 x 2 mm . .... . ... .. ... . .... . .... . .... . ... . 2-4 WASHER - lock, 10 mm ........................................ 2-4 PLATE - mounting , two-way solenoid valve .. ... . .... . .... . .... . ... .. . 1 BOLT - hex flange, self-tapping, 8 - 1.25 x 30 mm , if used , models without keyhole in frame . . .... . .... . ... .. ... . .... . .... . .... . ... .. . 3 WASHER - lock, 8 mm, if used .................................... 3 WASHER - flat, 9 x 17 x 1.6 mm, if used .. .. ... . .... . .... . .... . ... .. . 3 TUBE - left-hand solenoid valve upper port to tee at loader control valve lift section upper port. ... . .... . ... .. ... . .... . .... . .... . ... .. . 1 TUBE - right-hand solenoid valve upper port to tee at loader control valve lift section lower port .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 TUBE - left-hand solenoid valve lower port to tee at filter ................ 1 TUBE - accumulator to right-hand solenoid valve lower port .. . .... . ... .. . 1 TEE - swivel , 7/8-14 inch flare branch x flare x swivel, attaches to tees at loader control valve lift section, see page 8-11 for tee at lift section upper and lower ports ..................................... 2 TEE - 7/8-14 flare branch x 1-5/16-12 inch flare x swivel, attaches to existing tee at filter (Ref 37, page 8-5) ............................... 1 HOSE - 415 mm (16-3/8 inch) long, replaces existing hose from loader valve to filter (Ref 36, page 8-5), replaces 230078A 1 443 mm (17 inch) long hose . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 TUBE - replaces existing tube (page 8-11) at loader valve upper lift port to left-hand loader lift cylinder rod end .. ... . .... . .... . .... . ... .. . 1 TUBE - replaces existing tube (page 8-11) at loader valve lower lift port to left-hand loader lift cylinder closed end ... . .... . .... . .... . ... .. . 1 TUBE - replaces existing tube (page 8-11) at loader valve lower lift port to left-hand loader lift cylinder closed end ... . .... . .... . .... . ... .. . 1 Continued on next page

Bur 8-9932

Issued April, 1997

8-80

BS97C146

580 Super L Construction King Loader Backhoe

8-81

RIDE CONTROL HYDRAULIC AND ELECTRICAL CIRCUIT REF.

PART NO. 235369A1

22 23

218-435 234412A1

24 24A 25 26 27 28

218-5600 237-6008 A13240 235002A1 236197A3 218-5174

29

218-5175

30

711-10030

31 32 33

829-1410 121413A1 255927A1

34

256318A1

35

895-15010

Bur 8-9932

DESCRIPTION REO'D. KIT - ride control , includes instructions, order from the Machinery Price List, continued from previous page . .... . ... .. ... . .... . .... . .... . ... .. . .

CONNECTOR - straight, large hex, 7/8-14 inch flare .................... 1 ACCUMULATOR ASSEMBLY - hydraulic, ride control, parts list page 8-143 .................................................... 1 ELBOW - 90 degree, 7/8-14 flare x 3/4-16 inch adj O-ring boss .... . ... .. . 1 O-RING - 41 /64 10 x 3/32 inch wide, not shown ..................... 1 CLAMP - two piece, includes hardware ... .. ... . .... . .... . .... . ... .. . 2 SWITCH - ride control , mounts in side instrument panel console .......... 1 HARNESS - ride control, solenoid valves to ride control switch . .... . ... .. . 1 ELBOW - 45 degree, 7/8-14 inch flare x swivel , for 5/8 hose 10, if used .. . ... .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 ELBOW - 45 degree, 1-1 /16-12 inch flare x swivel, for 3/4 hose 10, if used .. . ... .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 BOLT - carriage, 10 - 1.5 x 30 mm, if used, models with keyhole in frame . . ... .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 NUT - hex, 10 mm - 1.5, class 10.9, if used ........................... 2 FUSE - mini, 15 ampere, not shown . . ... .. ... . .... . .... . .... . ... .. . 1 DECAL - Warning, do not turn the ride control on, if the loader arms and bucket are holding the front of the machine off the ground, mounts on console by ride control switch , not shown , see page 9-139 for decal ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 DECAL - Warning, pressure accumulator in loader hydraulic system, mounts on accumulator mounting plate, not shown, see page 9-139 for decal ...................................................... 1 WASHER - flat, 11 x 24 x 2 mm, used on models with keyhole in frame, if used .................................................. 2

Issued April, 1997

8-82

(15)

®~~

6~~~IG ~~

11~~G ~

20 19

<:,~ t~· ~

rX...

CJ

'\'J

C)\) () ,\

~

~

"'~

~

21

~

4

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0

~

~~

B9406082T

22

21

580 Super L Construction King Loader Backhoe

8-83

EQUIPMENT HYDRAULIC PUMP REF.

PART NO. 121124A2

257954A1 1 2 3 4 5 6 6

NSS +* L32318 NSS 142733A1 +* 111594A1 * 111595A1 +293926A1

6

+293925A1

7 8 9

+* 111596A1 111597A1 NSS

9

NSS

10 11 12 13 14 15 16 17 18 19 20 21 22 22

NSS 142735A1 111593A1 NSS 111588A1 25285R1 S88754 S88756 142734A1 19-488 429-1010 +* 111589A1 * 111590A1 +293927A1

22

+293928A1

23 24

+* 111592A1 W16323

DESCRIPTION REO'D. PUMP ASSEMBLY - hydraulic equipment, 15 teeth shaft gear set, used with Ref 40 coupler seal on page 8-5 and 253541 A 1 flex coupling on page 8-3, replaces 121124A 1 pump, if used ............................. 1 PUMP ASSEMBLY - hydraulic equipment, 17 teeth shaft gear set, used with 257948A 1 flex coupling on page 8-3, if used ......................... 1 COVER - shaft end .............................................. 1 SEAL - shaft ................................................... 1 COVER - closed end ............................................ 1 HOUSING - gear, shaft end ....................................... 1 PLATE - thrust, closed end ....................................... 2 RETAINER - wear plate, closed end, 121124A1 or 121124A2 pump ....... 2 SEAL - used with 293925A 1 backup seal, not shown, 257954A 1 pump ........................................................2 SEAL - backup, used with 293926A 1 seal, not shown, 257954A 1 pump ........................................................2 SEAL - square ring, 3-1 /4 ID x 3/32 inch wide, housing, closed end ........ 2 PIN - dowel , 1/4 x 1/16 inch, closed end, gear housing ................. .4 SET - gear, shaft end, 15 teeth, one inch diameter shaft spline, 121124A 1 or 121124A2 pump ..................................... 1 SET - gear, shaft end, 17 teeth, 1-1 /8 inch diameter shaft spline, 257954A1 pump ................................................ 1 HOUSING - center, with ports ..................................... 1 HOUSING - gear, closed end, pump ................................ 1 SHAFT - connecting ............................................. 1 SET - gear, closed end ........................................... 1 WASHER - flat, special , 17/32 x 15/16 x 3/16 inch .................... .4 BOLT - hex, 1/2 NC x 3-1 /4 inch, grade 8 ........................... .4 BEARING - ball, sealed .......................................... 1 RING - snap, retaining , spring lock ................................. 1 STUD - 5/8 NC x 5 inch ......................................... .4 WASHER - flat ................................................. 4 NUT - hex, 5/8 inch NC, grade 8 .................................. .4 PLATE - thrust, shaft end ......................................... 2 RETAINER - wear plate, shaft end, 121124A1 or 121124A2 pump ......... 2 SEAL - used with 293928A 1 backup seal, not shown, 257954A 1 pump ........................................................2 SEAL - backup, used with 293927 A 1 seal, not shown, 257954A 1 pump ........................................................2 SEAL - square ring, 4-31 /64 ID x 1/8 inch wide, shaft end ................ 2 PIN - dowel , shaft end .......................................... .4

* 178847A1

KIT - seal, includes above items marked with an asterisk, 121124A 1 or 121124A2 pump .................................................. 1

+293924A1

KIT - seal, includes above items marked with a +, 257954A 1 pump ........... 1

Bur 8-9932

Issued April, 1997

8-84

B9405132T

580 Super L Construction King Loader Backhoe

8-85

LOADER CONTROL VALVE TWO SPOOL REF.

PART NO. 119644A3 121736A2

2

113786A6

3

113793A4

4 5

132004A2 129842A2

6

218-5207

7 8 9 10 11 12 13

237-6004 * 238-6119 *238-6127 G107251 G33965 G108870 425-106 * 13461 08C2

Bur 8-9932

DESCRIPTION REO'D. VALVE ASSEMBLY - control, loader, two spool, replaces 119644A2 valve ........................................................... 1 SECTION ASSEMBLY - inlet, with pilot relief valve, parts list page 8-89, replaces 121736A 1 section ................................... 1 SECTION ASSEMBLY - bucket, with magnetic detent and circuit relief valve, parts list page 8-91 , replaces 113786A3, 113786A4 and 113786A5 sections .............................................. 1 SECTION ASSEMBLY - lift, with manual detent, parts list page 8-93, replaces 113793A2 and 113793A3 sections .......................... 1 SECTION ASSEMBLY - valve, outlet, parts list page 8-95 ... . .... . ... .. . 1 VALVE ASSEM BL Y - main relief, components parts are not serviced separately, for service of external seals order G11 0098 seal kit .... . ... .. . 1 PLUG - hex socket, 7/16-20 inch O-ring boss, outlet section diagnostic port ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 O-RING - 23/64 10 x 5/64 inch wide .............................. 1 O-RING - 15/16 10 x 3/32 inch wide, section ports, small .... . .... . ... .. . 9 O-RING -1-7/1610 x 3/32 inch wide, section ports, large ................ 3 SHIM - section, port side of control valve .. .. ... . .... . .... . .... . ... .. . 3 SHIM - section, non-port side of control valve ......................... 3 STUD - tie, 3/8 NC x 9-3/4 inch . .... . ... .. ... . .... . .... . .... . ... .. .4 NUT - hex, 3/8 inch NC .......................................... 8 KIT - seal, includes above items marked with an asterisk, plus additional O-rings not required for this application .. . ... .. ... . .... . .... . .... . ... .. . 1

Issued April, 1997

8-86

89405133T

580 Super L Construction King Loader Backhoe

8-87

LOADER CONTROL VALVE THREE SPOOL REF.

PART NO. 113785A4 121736A2

2

113786A6

3

113793A4

4

113794A4

5 6

132004A2 129842A2

7

218-5207

8 9 10 11 12 13 14

237-6004 * 238-6119 *238-6127 G107251 G33965 G108805 425-106 * 13461 08C2

Bur 8-9932

DESCRIPTION REO'D. VALVE ASSEMBLY - loader control, three-spool, replaces 113785A3 valve ........................................................... 1 SECTION ASSEMBLY - inlet, with pilot relief valve, parts list page 8-89, replaces 121736A 1 section ................................... 1 SECTION ASSEMBLY - bucket, with magnetic detent and circuit relief valve, parts list page 8-91, replaces 113786A3, 113786A4 and 113786A5 sections .............................................. 1 SECTION ASSEMBLY - lift, with manual detent, parts list page 8-93, replaces 113793A2 and 113793A3 sections .......................... 1 SECTION ASSEMBLY - clam , all valves, parts list page 8-97, replaces 113794A2 and 113794A3 sections .......................... 1 SECTION ASSEMBLY - outlet, parts list page 8-95 ... . .... . .... . ... .. . 1 VALVE ASSEM BL Y - main relief, component parts are not serviced separately, for service of external seals order G11 0098 seal kit .... . ... .. . 1 PLUG - hex socket, 7/16-20 inch O-ring boss, outlet section diagnostic port ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 O-RING - 23/64 10 x 5/64 inch wide .............................. 1 O-RING - 15/16 10 x 3/32 inch wide, section ports, small .... . .... . ... .. 12 O-RING -1-7/1610 x 3/32 inch wide, section ports, large ............... .4 SHIM - section, port side of control valve .. .. ... . .... . .... . .... . ... .. .4 SHIM - section, non-port side of control valve ........................ .4 STUD - tie, 3/8 NC x 11-3/4 inch .... . ... .. ... . .... . .... . .... . ... .. .4 NUT - hex, 3/8 inch NC .......................................... 8 KIT - seal, includes above items marked with an asterisk, plus additional O-rings not required for this application .. . ... .. ... . .... . .... . .... . ... .. . 1

Issued April, 1997

8-88

(sA)

I~

I·

BT95H074

®

580 Super L Construction King Loader Backhoe

8-89

LOADER CONTROL VALVE INLET SECTION - WITH STEERING RELIEF VALVE REF.

PART NO. 121736A2

1 2

NSS NSS 218-5211 237-6010 122140A1 122141A1 114903A1 130060A1

3 4 5 5A

6

130060A2

7 8 9 10 11 12 13 14 15 16 17

G108866 425-1510 G108867 238-6012 130059A1 G108556 G108869 237-6012 238-6018 G35540 196095A1

18

196096A1

Bur 8-9932

DESCRIPTION REO'D. SECTION ASSEMBLY - inlet, with pilot relief valve, replaces 121736A 1 section .......................................................... 1 HOUSING - inlet section ......................................... 1 SPOOL - inlet section ............................................ 1 PLUG - hex socket, 7/8-14 inch O-ring boss .......................... 1 O-RING - 3/4 ID x 3/32 inch wide ................................ 1 SPRING - outer ................................................ 1 SPRING - inner ................................................ 1 PLUG - orifice, steering port. ...................................... 1 VALVE ASSEMBLY - relief, pilot, without screen filter, 121736A 1 section assembly, no longer available, order 130060A2 relief valve ........ 1 VALVE ASSEMBLY - relief, pilot, with screen filter (Ref 18), 121736A2 section assembly ...................................... 1 BODY - pilot relief, valve ... . .... . ... .. ... . .... . .... . .... . ... .. . 1 NUT - hex, jam, 5/8 inch NF .................................... 1 PLUG - adjusting, relief valve .... . ... .. ... . .... . .... . .... . ... .. . 1 O-RING - 3/8 ID x 1/16 inch wide ................................ 1 SPRING - pilot relief . . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 POPPET - relief, pilot ......................................... 1 SEAT - poppet, 130060A 1 relief valve . .. ... . .... . .... . .... . ... .. . 1 O-RING - 59/64 ID x 7/64 inch wide, housing, large .................. 1 O-RING - 3/4 ID x 1/16 inch wide, housing, small .. . .... . .... . ... .. . 1 RING - backup, small O-ring, housing ............................ 1 SEAT - poppet, relief valve, used with Ref 18 screen filter in 130060A2 relief valve ......................................... 1 SCREEN - relief valve, filter, 130060A2 relief valve . . .... . .... . ... .. . 1

Issued April, 1997

8-90

A

B9405147T

580 Super L Construction King Loader Backhoe

8-91

LOADER CONTROL VALVE BUCKET SECTION - WITH MAGNETIC DETENT AND CIRCUIT RELIEF VALVE REF.

PART NO. 113786A6

1 2 3 4 5 6 7

NSS NSS * 1994608C1 *65457C1 G102711 G33075 1994596C1

7

1986611 C1

8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

118318A1 G107447 G109295 100-1125 238-5127 120148A2 238-5120 122330A1 G107780 113787A3 1346219C2 1343777C1 1346175C1 1343708C1 *238-6016 *G103862 G109391

24 25 26 27

129735A1 129698A1 G34458 237-6010 129699A1 * 13461 05C2

Bur 8-9932

DESCRIPTION REO'D. SECTION ASSEMBLY - bucket, with magnetic detent and circuit relief valves, replaces 113786A3, 113786A4 and 113786A5 sections .............. 1 HOUSING - bucket section ... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SPOOL - bucket section .......................................... 1 O-RING - spool. .. . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 SEAL - oil, spool ................................................ 1 RETAINER - O-ring .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SEAT - centering spring .......................................... 2 SPRING - centering, purple, 2-15/16 inch free length, spool, used in 113786A3 section, if used ........................................ 1 SPRING - centering, white, 2-5/16 inch free length , spool, used in 113786A4, 113786A5 or 113786A6 sections .......................... 1 SHAFT - magnetic detent . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SPRING - detent washer ......................................... 1 WASHER - detent . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 RING - external retaining, No. 25, washer retaining ..................... 1 O-RING - 1-7/16ID x 3/32 inch wide . . ... .. ... . .... . .... . .... . ... .. . 1 MAGNET - with connector ........................................ 1 O-RING - 1 ID x 3/32 inch wide . .... . ... .. ... . .... . .... . .... . ... .. . 1 PLUG - magnetic detent. ......................................... 1 PLUG - check, magnetic detent . .... . ... .. ... . .... . .... . .... . ... .. . 1 HOUSING - magnetic detent, replaces 113787A2 housing ............... 1 VALVE ASSEMBLY - load check, hollow poppet pin ... . .... . .... . ... .. . 2 POPPET - hollow poppet pin with orifice .......................... 1 SPRING - load check . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 PLUG - load check ........................................... 1 O-RING - 5/8 ID x 1/16 inch wide . . ... .. ... . .... . .... . .... . ... .. . 1 RING - backup, plug O-ring .................................... 2 VALVE ASSEMBLY - circuit relief, 3200 psi, one piece cap, used in production, parts list page 8-99, order G1 09449 circuit relief valve kit for service, see page 8-99 for kit .... . ... .. ... . .... . .... . .... . ... .. . 2 VALVE ASSEMBLY - anticavitation ................................. 2 POPPET - anticavitation ... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SPRING - anticavitation ....................................... 1 O-RING - 3/4 ID x 3/32 inch wide . . ... .. ... . .... . .... . .... . ... .. . 1 PLUG - anticavitation ......................................... 1 KIT - seal, includes above items marked with an asterisk, plus additional O-rings not required for this application .. . ... .. ... . .... . .... . .... . ... .. . 1

Issued April, 1997

8-92

89020828

580 Super L Construction King Loader Backhoe

8-93

LOADER CONTROL VALVE LIFT SECTION WITH MANUAL DETENT REF.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

PART NO. 113793A4 NSS NSS * 1994608C1 *65457C1 G102711 G33075 1986612C1 G106395 G106396 G109127 211-1009 G106398 1986568C1 G106425 G109384 G107780 G33122 NSS *238-6018 *237-6012 *G35540 1346219C2 1343777C1 1346175C1 1343708C1 *238-6016 *G103862 * 13461 05C2

Bur 8-9932

DESCRIPTION REO'D. SECTION ASSEMBLY - lift, with manual detent, replaces 113793A2 and 113793A3 sections ............................................. 1 HOUSING - lift section .. . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SPOOL - lift section ............................................. 1 O-RING - spool. .. . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 SEAL - oil, spool ................................................ 1 RETAINER - O-ring .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SEAT - centering spring , upper, small ............................... 1 SPRING - centering, spool .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SEAT - centering spring , lower, large ................................ 1 SHAFT - detent .. . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 WASHER - detent, ball retainer .................................... 1 BALL - chrome alloy steel, 9/32 inch, grade 24 .. . .... . .... . .... . ... .. . 8 RETAINER - ball stop ............................................ 1 SPRING - detent . . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 HOUSING - detent .............................................. 1 PLUG - detent housing .. . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 PLUG - check, detent plug ........................................ 1 PLUG ASSEMBLY - load check valve port .. ... . .... . .... . .... . ... .. . 2 PLUG - load check valve ...................................... 1 O-RING - 3/4 ID x 1/16 inch wide, small .. ... . .... . .... . .... . ... .. . 1 O-RING - 59/64 ID x 7/64 inch wide, large ......................... 1 RING - backup, small O-ring . .... . ... .. ... . .... . .... . .... . ... .. . 1 VALVE ASSEMBLY - load check, hollow poppet pin .................... 2 POPPET - hollow poppet pin with orifice, load check . .... . .... . ... .. . 1 SPRING - load check ......................................... 1 PLUG - load check .. . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 O-RING - 5/8 ID x 1/16 inch wide, plug ............................ 1 RING - backup, plug O-ring . .... . ... .. ... . .... . .... . .... . ... .. . 2 KIT - seal, includes above items marked with an asterisk, plus additional O-rings not required for this application ................................. 1

Issued April, 1997

8-94

B9405134T

580 Super L Construction King Loader Backhoe

8-95

LOADER CONTROL VALVE OUTLET SECTION REF. 1 2 3 4 5

PART NO. 132004A2 NSS G109644 237-6008 G109646 283417A1

Bur 8-9932

DESCRIPTION REO'D. SECTION ASSEMBLY - outlet ....................................... 1 HOUSING - outlet section ........................................ 1 PLUG - load check .............................................. 1 O-RING - 41 /64 ID x 3/32 inch wide ................................. 1 SPRING - load check ............................................ 1 POPPET - load check, replaces G1 09645 poppet ...................... 1

Issued April, 1997

8-96

/,,--- ......

I I

I

I I

' "-

'

'

'

"

B9502138T

580 Super L Construction King Loader Backhoe

8-97

LOADER CONTROL VALVE CLAM SECTION REF.

PART NO. 113794A4

1 2 3 4 5 6 7

NSS NSS * 1994608C1 * 65457C1 G102711 G33075 1994596C1

8 9 10

100-1647 G106410 G33080 G33122 NSS *238-6018 *237-6012 *G35540 1346219C2 1343777C1 1346175C1 1343708C1 *238-6016 *G103862 129735A1 129698A1 G34458 237-6010 129699A1

11 12 13 14 15 16 17 18 19 20 21 22 23

* 13461 05C2

Bur 8-9932

DESCRIPTION REO'D. SECTION ASSEMBLY - clam, three spool valve, replaces 113794A2 and 113794A3 sections ............................................. 1 HOUSING - clam section ......................................... 1 SPOOL - clam section ........................................... 1 O-RING - spool. ................................................ 2 SEAL - oil, spool ................................................ 1 RETAINER - O-ring ............................................. 1 SEAT - centering spring .......................................... 2 SPRING - centering, purple, 2-15/16 inch free length, spool, clam section . ... .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 RING - heavy external retaining, No. 47 ............................. 1 SPACER - screw . . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 CAP - centering spring, spool end, lower ............................. 1 PLUG ASSEMBLY - load check valve port .. ... . .... . .... . .... . ... .. . 2 PLUG - load check valve ...................................... 1 O-RING - 3/4 ID x 1/16 inch wide, small .. ... . .... . .... . .... . ... .. . 1 O-RING - 59/64 ID x 7/64 inch wide, large ......................... 1 RING - backup, small O-ring . .... . ... .. ... . .... . .... . .... . ... .. . 1 VALVE ASSEM BL Y - load check, hollow poppet pin .................... 2 POPPET - hollow poppet pin with orifice, load check . .... . .... . ... .. . 1 SPRING - load check ......................................... 1 PLUG - load check .. . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 O-RING - 5/8 ID x 1/16 inch wide, plug ............................ 1 RING - backup, plug O-ring . .... . ... .. ... . .... . .... . .... . ... .. . 2 VALVE ASSEMBLY - anticavitation ................................. 2 POPPET - anticavitation ... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SPRING - anticavitation ....................................... 1 O-RING - 3/4 ID x 3/32 inch wide . . ... .. ... . .... . .... . .... . ... .. . 1 PLUG - anticavitation ......................................... 1 KIT - seal, includes above items marked with an asterisk, plus additional O-rings not required for this application .. . ... .. ... . .... . .... . .... . ... .. . 1

Issued April, 1997

8-98

8618238

580 Super L Construction King Loader Backhoe

8-99

LOADER CONTROL VALVE BUCKET SECTION CIRCUIT RELIEF VALVE REF.

1 2 3 4 5 6 7 8 9 10 11 12 13

PART NO. * G1 09391 NSS NSS 238-6018 G35540 NSS NSS NSS NSS NSS NSS 484-43116 425-155 237-6012 *G109449

DESCRIPTION REO'D. VALVE ASSEMBLY - circuit relief, 3200 psi , one piece cap, used in production, order G1 09449 kit for service ............................... 2 HOUSING - circuit relief valve ..................................... 1 SEAT - circuit relief valve ......................................... 1 O-RING - 3/4 ID x 1/16 inch wide ................................... 1 RING - backup ................................................. 1 POPPET - circuit relief valve ...................................... 1 O-RING - poppet ............................................... 1 SPRING - relief, outer ........................................... 1 SPRING - relief, inner. .. . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 PISTON - circuit relief valve ....................................... 1 O-RING - piston .. . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SCREW - set, hex socket headless, 5/16 NF x 1 inch, oval point .......... 1 NUT - hex, jam, 5/16 inch NF .. . .... . ... .. ... . .... . .... . .... . ... .. . 1 O-RING - 59/64 ID x 7/64 inch wide ................................. 1 KIT - service, for G1 09391 circuit relief valve, kit includes an instruction sheet and G 109447 circuit relief valve (items 1-13) which is the same as G109391 except with a different pressure setting ......................... 1

NOTE: The pressure setting of the repair circuit relief valve is not preset for this application . Adjust the setting according to the instructions sent with the repair valve or according to the service manual.

Bur 8-9932

Issued April, 1997

8-100

B9405139T

580 Super L Construction King Loader Backhoe

8-101

BACKHOE CONTROL VALVES MODELS WITHOUT EXTENDABLE DIPPER REF.

PART NO. 119642A3 119643A3

1 2

113248A1 129864A4

3

136610A5

4

253989A2

5

122853A6

6

122854A6

6A

120046A6

7 8 9 10 11 12 13 14 15

1542829C1 *238-6127 *238-6119 G107251 G33965 G108900 425-106 218-5157 237-6010 * 13461 07C2

Bur 8-9932

DESCRIPTION REO'D. VALVE ASSEMBLY - backhoe control, 6 spool, foot swing, replaces 119642A2 valve, if used ............................................ 1 VALVE ASSEMBLY - backhoe control, 6 spool, hand swing, replaces 119643A2 valve, if used ............................................ 1 SECTION ASSEMBLY - outlet, parts list page 8-111 ................... 1 SECTION ASSEMBLY - bucket, parts list page 8-113, replaces 129864A2 and 129864A3 sections ................................. 1 SECTION ASSEMBLY - dipper, parts list page 8-115, replaces 136610A2, 13661 OA3 and 13661 OA4 sections ........................ 1 SECTION ASSEMBLY - stabilizer, left-hand and right-hand , parts list page 8-117, replaces G 109567 and 253989A 1 sections ................. 2 SECTION ASSEMBLY - boom, parts list pages 8-119 and 8-121 , replaces 122853A3, 122853A4 and 122853A5 sections ................. 1 SECTION ASSEMBLY - swing, foot swing control valve, parts list pages 8-123 and 8-125, replaces 122854A2, 122854A3, 122854A4 and 122854A5 sections . . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SECTION ASSEMBLY - swing, hand swing control valve, parts list pages 8-123 and 8-125, replaces 120046A2, 120046A3, 120046A4 and 120046A5 sections .......................................... 1 SECTION ASSEMBLY - inlet, parts list page 8-111 .... . .... . .... . ... .. . 1 O-RING -1-7/1610 x 3/32 inch wide, section ports, large ................ 7 O-RING - 15/16 10 x 3/32 inch wide, section ports, small .... . .... . ... .. 21 SHIM - section ................................................. 7 SHIM - section ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 7 STUD - tie, 3/8 NC x 16-15/16 inch ................................ .4 NUT - hex, 3/8 inch NC . . .... . .... . ... .. ... . .... . .... . .... . ... .. . 8 PLUG - hex, 7/8-14 inch O-ring boss, outlet section .................... 2 O-RING - 3/4 10 x 3/32 inch wide . . ... .. ... . .... . .... . .... . ... .. . 1 KIT - seal, includes above items marked with an asterisk, plus additional O-rings not required in this application ................................. 1

Issued April, 1997

8-102

BT97C147

580 Super L Construction King Loader Backhoe

8-103

BACKHOE CONTROL VALVES MODELS WITHOUT EXTENDABLE DIPPER NON-PRIORITY SWING REF.

1 2

PART NO. 243135A1 243136A1 113248A1 129864A4

3

136610A5

4

253989A2

5

144321A5

6

241088A3

6A

243145A3

7 8 9 10 11 12 13 14 15

1542829C1 *238-6127 * 238-6119 G107251 G33965 G108900 425-106 218-5157 237-6010 * 1346107C2

Bur 8-9932

DESCRIPTION REO'D. VALVE ASSEMBLY - backhoe control, 6 spool, foot swing, if used .... . ... .. . 1 VALVE ASSEMBLY - backhoe control, 6 spool, hand swing, if used .......... 1 SECTION ASSEMBLY - outlet, parts list page 8-111 .. . .... . .... . ... .. . 1 SECTION ASSEMBLY - bucket, parts list page 8-113, replaces 129864A3 section . . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SECTION ASSEMBLY - dipper, parts list page 8-91 , replaces 136610A4 section . . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SECTION ASSEMBLY - stabilizer, left-hand and right-hand , parts list page 8-117, replaces 253989A 1 section .. .. ... . .... . .... . .... . ... .. . 2 SECTION ASSEMBLY - boom, parts list pages 8-119 and 8-121, replaces 144321 A4 section ... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SECTION ASSEMBLY - swing, foot swing control valve, parts list pages 8-127 and 8-129, replaces 241088A2 section ... . .... . .... . ... .. . 1 SECTION ASSEMBLY - swing, hand swing control valve, parts list pages 8-127 and 8-129, replaces 243145A2 section ... . .... . .... . ... .. . 1 SECTION ASSEMBLY - inlet, parts list page 8-111 ..................... 1 O-RING -1-7/1610 x 3/32 inch wide, section ports, large .... . .... . ... .. . 7 O-RING - 15/16 10 x 3/32 inch wide, section ports, small ............... 21 SHIM - section ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 7 SHIM - section ................................................. 7 STUD - tie, 3/8 NC x 16-15/16 inch .. . ... .. ... . .... . .... . .... . ... .. .4 NUT - hex, 3/8 inch NC .......................................... 8 PLUG - hex, 7/8-14 inch O-ring boss, outlet section ... . .... . .... . ... .. . 2 O-RING - 3/410 x 3/32 inch wide ................................ 1 KIT - seal, includes above items marked with an asterisk, plus additional O-rings not required in this application .. . ... .. ... . .... . .... . .... . ... .. . 1

Issued April, 1997

8-104

B9405138T

580 Super L Construction King Loader Backhoe

8-105

BACKHOE CONTROL VALVES MODELS WITH EXTENDABLE DIPPER OR AUXILIARY HYDRAULICS FOR OPTIONAL REAR HYDRAULIC ATTACHMENTS OR HAND HELD HYDRAULIC ATTACHMENTS PRIOR TO TRACTOR PJ.N. JJG0193620 WITH PRIORITY FLOW FROM EXTENDAHOE SECTION REF.

PART NO. 108438A3 121940A3

1 2

122175A1 121739A5

3

121738A4

4

136610A5

5

253989A2

6

122853A6

7

122854A6

7A

120046A6

8 9 10 11 12 13 14 15 16

1542829C1

* 238-6127 * 238-6119 G107251 G33965 G108899 425-106 218-5157 237-6010

* 13461 07C2

Bur 8-9932

DESCRIPTION REO'D. VALVE ASSEMBLY - backhoe control, 7 spool, foot swing, replaces 108438A2 valve, with priority flow from extendahoe priority system ........... 1 VALVE ASSEMBLY - backhoe control, 7 spool, hand swing, replaces 121940A2 valve, with priority flow from extendahoe priority system ........... 1 SECTION ASSEMBLY - outlet, parts list page 8-111 ................... 1 SECTION ASSEMBLY - dipper extension, parts list page 8-131, replaces 121739A2, 121739A3 and 121739A4 sections ................. 1 SECTION ASSEMBLY - bucket, parts list page 8-113, replaces 121738A2 and 121738A3 sections ................................. 1 SECTION ASSEMBLY - dipper, parts list page 8-115, replaces 136610A2, 13661 OA3 and 13661 OA4 sections ........................ 1 SECTION ASSEMBLY - stabilizer, left-hand and right-hand , parts list page 8-117, replaces G 109567 and 253989A 1 sections ................. 2 SECTION ASSEMBLY - boom, parts list pages 8-119 and 8-121 , replaces 122853A3, 122853A4 and 122853A5 sections ................. 1 SECTION ASSEMBLY - swing, foot swing control valve, parts list pages 8-123 and 8-125, replaces 122854A2, 122854A3, 122854A4 and 122854A5 sections .......................................... 1 SECTION ASSEMBLY - swing, hand swing control valve, parts list pages 8-123 and 8-125, replaces 120046A2, 120046A3, 120046A4 and 120046A5 sections .......................................... 1 SECTION ASSEMBLY - inlet, parts list page 8-111 ..................... 1 O-RING -1-7/1610 x 3/32 inch wide, section ports, large ................ 8 O-RING -15/1610 x 3/32 inch wide, section ports, small ............... 24 SHIM - section ................................................. 8 SHIM - section ................................................. 8 STUD - tie, 3/8 NC x 18-15/16 inch ................................ .4 NUT - hex, 3/8 inch NC .......................................... 8 PLUG - hex, 7/8-14 inch O-ring boss ................................ 2 O-RING - 3/4 10 x 3/32 inch wide ................................ 1 KIT - seal, includes above items marked with an asterisk, plus additional O-rings not required for this application ................................. 1

Issued April, 1997

8-106

i

BT95H021

580 Super L Construction King Loader Backhoe

8-107

BACKHOE CONTROL VALVES MODELS WITH EXTENDABLE DIPPER OR AUXILIARY HYDRAULICS FOR OPTIONAL REAR HYDRAULIC ATTACHMENTS OR HAND HELD HYDRAULIC ATTACHMENTS TRACTOR PJ.N. JJG0193620 AND AFTER NON-PRIORITY FLOW FROM EXTENDAHOE SECTION REF.

PART NO. 223194A1 223193A1

1 2

113248A1 144324A4

3

129864A4

4

136610A5

5

253989A2

6

122853A6

7

122854A6

7A

120046A6

8 9 10 11 12 13 14 15 16

1542829C1

* 238-6127 * 238-6119 G107251 G33965 G108899 425-106 218-5157 237-6010

* 13461 07C2

Bur 8-9932

DESCRIPTION REO'D. VALVE ASSEMBLY - backhoe control, 7 spool, foot swing, with non-priority flow from extendahoe section , if used ........................ 1 VALVE ASSEMBLY - backhoe control, 7 spool, hand swing, with non-priority flow from extendahoe section , if used ........................ 1 SECTION ASSEMBLY - outlet, parts list page 8-111 ................... 1 SECTION ASSEMBLY - dipper extension, parts list page 8-133, replaces 144324A2 and 144324A3 sections .......................... 1 SECTION ASSEMBLY - bucket, parts list page 8-113, replaces 129864A2 and 129864A3 sections ................................. 1 SECTION ASSEMBLY - dipper, parts list page 8-115, replaces 136610A2, 13661 OA3 and 13661 OA4 sections ........................ 1 SECTION ASSEMBLY - stabilizer, left-hand and right-hand , parts list page 8-117, replaces G 109567 and 253989A 1 sections ................. 2 SECTION ASSEMBLY - boom, parts list pages 8-119 and 8-121 , replaces 122853A3, 122853A4 and 122853A5 sections ................. 1 SECTION ASSEMBLY - swing, foot swing control valve, parts list pages 8-123 and 8-125, replaces 122854A2, 122854A3, 122854A4 and 122854A5 sections .......................................... 1 SECTION ASSEMBLY - swing, hand swing control valve, parts list pages 8-123 and 8-125, replaces 120046A2, 120046A3, 120046A4 and 120046A5 sections .......................................... 1 SECTION ASSEMBLY - inlet, parts list page 8-111 ..................... 1 O-RING -1-7/1610 x 3/32 inch wide, section ports, large ................ 8 O-RING -15/1610 x 3/32 inch wide, section ports, small ............... 24 SHIM - section ................................................. 8 SHIM - section ................................................. 8 STUD - tie, 3/8 NC x 18-15/16 inch ................................ .4 NUT - hex, 3/8 inch NC .......................................... 8 PLUG - hex, 7/8-14 inch O-ring boss ................................ 2 O-RING - 3/4 10 x 3/32 inch wide ................................ 1 KIT - seal, includes above items marked with an asterisk, plus additional O-rings not required for this application ................................. 1

Issued April, 1997

8-108

T

BT97C148

580 Super L Construction King Loader Backhoe

8-109

BACKHOE CONTROL VALVES MODELS WITH EXTENDABLE DIPPER OR AUXILIARY HYDRAULICS FOR OPTIONAL REAR HYDRAULIC ATTACHMENTS OR HAND HELD HYDRAULIC ATTACHMENTS TRACTOR PJ.N. JJG0193620 AND AFTER NON-PRIORITY FLOW FROM EXTENDAHOE SECTION REF.

PART NO. 243137A1 243138A1

1 2

113248A1 144324A4

3

129864A4

4

136610A5

5

253989A2

6

144321A5

7

241088A3

7A

243145A3

8 9 10 11 12 13 14 15 16

1542829C1 *238-6127 * 238-6119 G107251 G33965 G108899 425-106 218-5157 237-6010 * 1346107C2

Bur 8-9932

DESCRIPTION REO'D. VALVE ASSEMBLY - backhoe control, 7 spool, foot swing, with non-priority flow from extendahoe section , if used ........................ 1 VALVE ASSEMBLY - backhoe control, 7 spool, hand swing, with non-priority flow from extendahoe section , if used ........................ 1 SECTION ASSEMBLY - outlet, parts list page 8-111 ................... 1 SECTION ASSEMBLY - dipper extension, parts list page 8-133, replaces 144324A3 section ....................................... 1 SECTION ASSEMBLY - bucket, parts list page 8-113, replaces 129864A3 section ............................................... 1 SECTION ASSEMBLY - dipper, parts list page 8-115, replaces 136610A4 section ............................................... 1 SECTION ASSEMBLY - stabilizer, left-hand and right-hand , parts list page 8-117, replaces 253989A 1 section ............................. 2 SECTION ASSEMBLY - boom, parts list pages 8-119 and 8-121 , replaces 144321 A4 section ....................................... 1 SECTION ASSEMBLY - swing, foot swing control valve, parts list pages 8-127 and 8-129, replaces 241088A2 section .................... 1 SECTION ASSEMBLY - swing, hand swing control valve, parts list pages 8-127 and 8-129, replaces 243145A2 section .................... 1 SECTION ASSEMBLY - inlet, parts list page 8-111 ..................... 1 O-RING -1-7/1610 x 3/32 inch wide, section ports, large ................ 8 O-RING -15/1610 x 3/32 inch wide, section ports, small ............... 24 SHIM - section ................................................. 8 SHIM - section ................................................. 8 STUD - tie, 3/8 NC x 18-15/16 inch ................................ .4 NUT - hex, 3/8 inch NC .......................................... 8 PLUG - hex, 7/8-14 inch O-ring boss ................................ 2 O-RING - 3/4 10 x 3/32 inch wide ................................ 1 KIT - seal, includes above items marked with an asterisk, plus additional O-rings not required for this application ................................. 1

Issued April, 1997

8-110

89405145S

580 Super L Construction King Loader Backhoe

8-111

BACKHOE CONTROL VALVE INLET AND OUTLET SECTIONS REF.

PART NO.

DESCRIPTION

REO'D.

OUTLET SECTION 113248A1 122175A1 1 2 3 4 5 6 7

NSS G108902 G34586 G33112 238-5118 218-5213 237-6014

SECTION ASSEMBLY - outlet, 6 spool valves ; or 7 spool valves on tractor P.I.N . JJG0193620 and after ................................... 1 SECTION ASSEMBLY - outlet, 7 spool valves prior to tractor P.I.N. JJG0193620 ..................................................... 1 MANIFOLD - section body .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 PISTON - regeneration sensing .................................... 1 SPOOL - regeneration .. . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SPRING - regeneration spool. ..................................... 1 O-RING - 7/8 ID x 3/32 inch wide .... . ... .. ... . .... . .... . .... . ... .. . 1 PLUG - hex socket, 1-3/16-12 inch O-ring boss ........................ 1 O-RING - 1-3/64 ID x 7/64 inch wide .. .. ... . .... . .... . .... . ... .. . 1

INLET SECTION 8 9 10 11 12

1542829C1 NSS 1346221C1 G34937 237-6010 G34458 G34938

Bur 8-9932

SECTION ASSEMBLY - inlet. .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 MANIFOLD - section body ........................................ 1 VALVE ASSEM BL Y - anticavitation (order items 9-12) . . .... . .... . ... .. . 1 PLUG - check valve .......................................... 1 O-RING - 3/4 ID x 3/32 inch wide . . ... .. ... . .... . .... . .... . ... .. . 1 SPRING - check valve ........................................ 1 POPPET - check valve .... . .... . ... .. ... . .... . .... . .... . ... .. . 1

Issued April, 1997

8-112

~~

®-I

~-@ &0

@-:O @-~

®-I @--I

®-e

@Ji

/

/ /

®- .

/

@-g @Y' l, /

89211518

/ / / /

580 Super L Construction King Loader Backhoe

8-113

BACKHOE CONTROL VALVE BUCKET SECTION REF.

PART NO. 129864A4

121738A4

1 2 3 4 5 6 7 8 9

NSS NSS * 1994608C1 *65457C1 G102711 G33075 G106410 1994596C1 100-1647

10

G33080 1346219C2 1343777C1 1346175C1 1343708C1 *238-6016 *G103862 **129861A1

11 12 13 14 15

16 17 18 19 20 21 22 23 24 25 26 27 28

NSS NSS *238-6018 *G35540 NSS NSS NSS NSS NSS NSS 484-43116 425-155 *237-6012 * 13461 05C2

**G110077

DESCRIPTION REO'D. SECTION ASSEMBLY - bucket, with circuit relief valves, 6 spool valves; or 7 spool valves on tractor P.I.N. JJG0193620 and after, replaces 129864A2 and 129864A3 sections .................................... 1 SECTION ASSEMBLY - bucket, with circuit relief valves, 7 spool valves prior to tractor P.I.N. JJG0193620, replaces 121738A2 and 121738A3 sections ......................................................... 1 HOUSING - bucket section ....................................... 1 SPOOL - bucket section .......................................... 1 O-RING - spool. ................................................ 2 SEAL - oil, spool .. . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 RETAINER - O-ring ............................................. 1 SEAT - centering spring . . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 SPACER - spool ................................................ 2 SPRING - centering, purple, 2-15/16 inch free length, spool .. . .... . ... .. . 1 RING - heavy external retaining, No. 47, spool end , replaces G33077 ring .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 CAP - centering spring, spool end .................................. 1 VALVE ASSEM BL Y - load check, hollow poppet pin ... . .... . .... . ... .. . 2 POPPET - hollow poppet pin with orifice, load check ................. 1 SPRING - load check . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 PLUG - load check ........................................... 1 O-RING - 5/8 ID x 1/16 inch wide, plug . .. ... . .... . .... . .... . ... .. . 1 RING - backup, plug O-ring .................................... 2 VALVE ASSEMBLY - circuit relief, bucket section, used in production, order G11 0077 kit for service ............................ 2 HOUSING - circuit relief valve ... . ... .. ... . .... . .... . .... . ... .. . 1 SEAT - circuit relief valve ...................................... 1 O-RING - 3/4 ID x 1/16 inch wide, circuit relief valve seat . . .... . ... .. . 1 RING - backup, seat O-ring .................................... 1 POPPET - circuit relief valve . .... . ... .. ... . .... . .... . .... . ... .. . 1 O-RING - poppet. ............................................ 1 SPRING - relief, outer . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SPRING - relief, inner ......................................... 1 PISTON - circuit relief valve . .... . ... .. ... . .... . .... . .... . ... .. . 1 O-RING - 1/2 ID x 1/16 inch wide ................................ 1 SCREW - set, hex socket headless, 5/ 16 NF x 1 inch, oval point . ... .. . 1 NUT - hex, jam, 5/16 inch NF ................................... 1 O-RING - 59/64 ID x 7/64 inch wide, housing . . .... . .... . .... . ... .. . 1 KIT - seal, includes above items marked with an asterisk, plus additional O-rings not required for this application ................................. 1 KIT - service, for 129861 A 1 circuit relief valve, kit includes an instruction sheet and G11 0078 circuit relief valve (items 16-28) which is the same as 129861 A 1 except with a different pressure setting ...................... 1

NOTE: The pressure setting of the repair circuit relief valve is not preset for this application . Adjust the setting according to the instructions sent with the repair valve or according to the service manual.

Bur 8-9932

Issued April, 1997

8-114

B9405149S

580 Super L Construction King Loader Backhoe

8-115

BACKHOE CONTROL VALVE DIPPER SECTION REF.

PART NO. 136610A5

1 2 3 4 5 6 7 8 9

NSS NSS * 1994608C1 * 65457C1 G102711 G33075 G106410 1994596C1 100-1647

10

G33080 1346221C1 G34937 *237-6010 G34458 G34938 1346219C2 1343777C1 1346175C1 1343708C1 *238-6016 *G103862 **129861A1

11 12 13 14 15 16 17 18 19

20 21 22 23 24 25 26 27 28 29 30 31 32

NSS NSS *238-6018 *G35540 NSS NSS NSS NSS NSS NSS 484-43116 425-155 *237-6012 * 13461 05C2

**G110077

DESCRIPTION REO'D. SECTION ASSEMBLY - dipper, with circuit relief valves and anticavitation valves, replaces 13661 OA2, 13661 OA3 and 13661 OA4 sections ......................................................... 1 HOUSING - dipper section ........................................ 1 SPOOL - dipper section .......................................... 1 O-RING - spool. ................................................ 2 SEAL - oil, spool ................................................ 1 RETAINER - O-ring ............................................. 1 SEAT - centering spring .......................................... 2 SPACER - spool .. . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 SPRING - centering, purple, 2-15/16 inch free length, spool .............. 1 RING - heavy external retaining, No. 47, spool end, replaces G33077 ring ................................................... 1 CAP - centering spring, spool end ... . ... .. ... . .... . .... . .... . ... .. . 1 VALVE ASSEM BL Y - anticavitation (order items 11-14) ................. 2 PLUG - anticavitation valve . . .... . ... .. ... . .... . .... . .... . ... .. . 1 O-RING - 3/4 ID x 3/32 inch wide ................................ 1 SPRING - anticavitation valve .... . ... .. ... . .... . .... . .... . ... .. . 1 POPPET - anticavitation valve .................................. 1 VALVE ASSEM BL Y - load check, hollow poppet pin ... . .... . .... . ... .. . 2 POPPET - hollow poppet pin with orifice, load check ................. 1 SPRING - load check . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 PLUG - load check ........................................... 1 O-RING - 5/8 ID x 1/16 inch wide, plug . .. ... . .... . .... . .... . ... .. . 1 RING - backup, plug O-ring .................................... 2 VALVE ASSEMBLY - circuit relief, dipper section, used in production, order G11 0077 kit for service ............................ 2 HOUSING - circuit relief valve ... . ... .. ... . .... . .... . .... . ... .. . 1 SEAT - circuit relief valve ...................................... 1 O-RING - 3/4 ID x 1/16 inch wide, circuit relief valve seat . . .... . ... .. . 1 RING - backup, seat O-ring .................................... 1 POPPET - circuit relief valve . .... . ... .. ... . .... . .... . .... . ... .. . 1 O-RING - poppet. ............................................ 1 SPRING - relief, outer . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SPRING - relief, inner ......................................... 1 PISTON - circuit relief valve . .... . ... .. ... . .... . .... . .... . ... .. . 1 O-RING - piston ............................................. 1 SCREW - set, hex socket headless, 5/ 16 NF x 1 inch, oval point . ... .. . 1 NUT - hex, jam, 5/16 inch NF ................................... 1 O-RING - 59/64 ID x 7/64 inch wide, large, housing . . .... . .... . ... .. . 1 KIT - seal, includes above items marked with an asterisk, plus additional O-rings not required in this application ................................. 1 KIT - service, for 129861 A 1 circuit relief valve, kit includes an instruction sheet and G11 0078 circuit relief valve (items 20-32) which is the same as 129861 A 1 except with a different pressure setting ...................... 1

NOTE: The pressure setting of the repair circuit relief valve is not preset for this application . Adjust the setting according to the instructions sent with the repair valve or according to the service manual.

Bur 8-9932

Issued April, 1997

8-116

86 18808

8-117

580 Super L Construction King Loader Backhoe

BACKHOE CONTROL VALVE LEFT-HAND AND RIGHT-HAND STABILIZER SECTIONS REF.

PART NO. 253989A2

1 2 3 4 5 6 7 8

NSS NSS * 1994608C1 * 65457C1 G102711 G34463 G33075 100-1647

9

G33080 G33122 NSS *237-6012 *238-6018 G35540 1986754C1 *238-6018 G109627 NSS *237-6012 *238-6018 *G35540 *238-6019 *G110468 NSS G109630 218-5210 237-6008

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

* 1346106C1

Bur 8-9932

DESCRIPTION REO'D. SECTION ASSEMBLY - left-hand and right-hand stabilizer, with lock check, replaces G 109567 and 253989A 1 sections ........................ 2 HOUSING - left-hand and right-hand stabilizer sections ................. 1 SPOOL - left-hand and right-hand stabilizer sections ................... 1 O-RING - spool. ................................................ 2 SEAL - oil, spool ................................................ 1 RETAINER - O-ring ............................................. 1 SPRING - centering, spool ........................................ 1 SEAT - centering spring .......................................... 2 RING - heavy external retaining, No. 47, spool end, replaces G33077 ring ................................................... 1 CAP - centering spring, spool end ... . ... .. ... . .... . .... . .... . ... .. . 1 PLUG ASSEMBLY - relief ........................................ 1 PLUG - relief .. . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 O-RING - 59/64 ID x 7/64 inch wide, large ......................... 1 O-RING - 3/4 ID x 1/16 inch wide, small .. ... . .... . .... . .... . ... .. . 1 RING - backup, small O-ring .................................... 1 SPOOL - shuttle, lock check .. . .... . ... .. ... . .... . .... . .... . ... .. . 1 O-RING - 3/4 ID x 1/16 inch wide, shuttle spool. ....................... 2 PLUG ASSEMBLY - lock check . .... . ... .. ... . .... . .... . .... . ... .. . 1 SEAT - lock check body ....................................... 1 O-RING - 59/64 ID x 7/64 inch wide, large, seat plug end . . .... . ... .. . 1 O-RING - 3/4 ID x 1/16 inch wide, small, seat lock check end .......... 1 RING - backup, small O-ring . .... . ... .. ... . .... . .... . .... . ... .. . 1 O-RING - 13/16 ID x 1/16 inch wide, seat, center. ................... 1 RING - backup, center O-ring .... . ... .. ... . .... . .... . .... . ... .. . 1 POPPET - lock check ......................................... 1 SPRING - lock check . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 PLUG - hex socket, 3/4-16 inch O-ring boss ....................... 1 O-RING - 41 /64 ID x 3/32 inch wide .. ... . .... . .... . .... . ... .. . 1 KIT - seal, includes above items marked with an asterisk, plus additional O-rings not required for this application ................................. 1

Issued April, 1997

8-118

894051358

580 Super L Construction King Loader Backhoe

8-119

BACKHOE CONTROL VALVE BOOM SECTION REF.

PART NO. 122853A6

144321A5 1 2 3 4 5 6 7 8 9

NSS NSS * 1994608C1 *65457C1 G102711 G33075 G106410 1994596C1 100-1647

10

G33080 1346221C1 G34937 *237-6010 G34458 G34938 1346219C2 1343777C1 1346175C1 1343708C1 *238-6016 *G103862 **G109391

11 12 13 14 15 16 17 18 19

20 21 22 23 24 25 26 27

NSS NSS *238-6018 *G35540 NSS NSS NSS NSS * 13461 05C2

**G109449

DESCRIPTION REO'D. SECTION ASSEMBLY - boom, with circuit relief valves and anticavitation valve, replaces 122853A3, 122853A4 and 122853A5 sections, if used ................................................... 1 SECTION ASSEMBLY - boom, with circuit relief valves and anticavitation valve, replaces 144321 A4 section, if used ................... .

HOUSING - boom section ........................................ 1 SPOOL - boom section .......................................... 1 O-RING - spool. ................................................ 2 SEAL - oil, spool ................................................ 1 RETAINER - O-ring .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SEAT - centering spring .......................................... 2 SPACER - spool .. . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 SPRING - centering, purple, 2-15/16 inch free length, spool .............. 1 RING - heavy external retaining, No. 47, spool end, replaces G33077 ring ................................................... 1 CAP - centering spring, spool end ... . ... .. ... . .... . .... . .... . ... .. . 1 VALVE ASSEM BL Y - anticavitation (order items 11-14) ................. 1 PLUG - anticavitation valve . . .... . ... .. ... . .... . .... . .... . ... .. . 1 O-RING - 3/4 ID x 3/32 inch wide ................................ 1 SPRING - anticavitation valve .... . ... .. ... . .... . .... . .... . ... .. . 1 POPPET - anticavitation valve .................................. 1 VALVE ASSEM BL Y - load check, hollow poppet pin ... . .... . .... . ... .. . 2 POPPET - hollow poppet pin with orifice, load check ................. 1 SPRING - load check . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 PLUG - load check ........................................... 1 O-RING - 5/8 ID x 1/16 inch wide, plug . .. ... . .... . .... . .... . ... .. . 1 RING - backup, plug O-ring .................................... 2 VALVE ASSEMBLY - circuit relief, 3200 psi, upper, boom section, used in production, order G1 09449 kit for service ...................... 1 HOUSING - circuit relief valve ... . ... .. ... . .... . .... . .... . ... .. . 1 SEAT - circuit relief valve ...................................... 1 O-RING - 3/4 ID x 1/16 inch wide, circuit relief valve seat . . .... . ... .. . 1 RING - backup, seat O-ring .................................... 1 POPPET - circuit relief valve . .... . ... .. ... . .... . .... . .... . ... .. . 1 O-RING - poppet. ............................................ 1 SPRING - relief, outer . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SPRING - relief, inner ......................................... 1 KIT - seal, includes above items marked with an asterisk, plus additional O-rings not required in this application .. . ... .. ... . .... . .... . .... . ... .. . 1 KIT - service, for G1 09391 circuit relief valve, kit includes an instruction sheet and G109447 circuit relief valve (items 20-32) which is the same as G109391 except with a different pressure setting . . .... . .... . .... . ... .. . 1

NOTE: The pressure setting of the repair circuit relief valve is not preset for this application . Adjust the setting according to the instructions sent with the repair valve or according to the service manual.

Continued on next page

Bur 8-9932

Issued April, 1997

8-120

894051358

8-121

580 Super L Construction King Loader Backhoe

BACKHOE CONTROL VALVE BOOM SECTION REF.

PART NO. 122853A6

144321A5 #G109391

28 29 30 31 32

NSS NSS 484-43116 425-155 **237-6012 * 1346023C1

33 34 35 36 37 38 39 40 41 42 43

NSS NSS **238-6018 **G35540 NSS NSS NSS NSS NSS NSS 484-43120

44 45

425-155 **237-6012

DESCRIPTION REO'D. SECTION ASSEMBLY - boom, with circuit relief valves and anticavitation valve, replaces 122853A3, 122853A4 and 122853A5 sections, if used ................................................... 1 SECTION ASSEMBLY - boom, with circuit relief valves and anticavitation valve, replaces 144321 A4 section, if used ................... .

VALVE ASSEMBLY - circuit relief, 3200 psi, upper, boom section, used in production, order G1 09449 kit for service, continued from previous page .................................................. 1 PISTON - circuit relief valve .................................... 1 O-RING - piston .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SCREW - set, hex socket headless, 5/ 16 NF x 1 inch , oval point ....... 1 NUT - hex, jam, 5/16 inch NF .... . ... .. ... . .... . .... . .... . ... .. . 1 O-RING - 59/64 ID x 7/64 inch wide, large, housing .................. 1 VALVE ASSEMBLY - circuit relief, lower, boom section, used in production, order G11 0077 kit for service ............................ 1 HOUSING - circuit relief valve ... . ... .. ... . .... . .... . .... . ... .. . 1 SEAT - circuit relief valve ...................................... 1 O-RING - 3/4 ID x 1/16 inch wide, circuit relief valve seat . . .... . ... .. . 1 RING - backup, seat O-ring .................................... 1 POPPET - circuit relief valve . .... . ... .. ... . .... . .... . .... . ... .. . 1 O-RING - poppet. ............................................ 1 SPRING - relief, outer . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SPRING - relief, inner ......................................... 1 PISTON - circuit relief valve . .... . ... .. ... . .... . .... . .... . ... .. . 1 O-RING - piston ............................................. 1 SCREW - set, hex socket headless, 5/ 16 NF x 1-1 /4 inch, oval point ...................................................... 1 NUT - hex, jam, 5/16 inch NF .... . ... .. ... . .... . .... . .... . ... .. . 1 O-RING - 59/64 ID x 7/64 inch wide, large, housing .................. 1

#G109449

KIT - service, for G1 09391 circuit relief valve, kit includes an instruction sheet and G109447 circuit relief valve (items 20-32) which is the same as G109391 except with a different pressure setting ....................... 1

* G11 0077

KIT - service, for 1346023C1 circuit relief valve, kit includes an instruction sheet and G11 0078 circuit relief valve (items 33-45) which is the same as 1346023C1 except with a different pressure setting ............. 1

** 13461 05C2

KIT - seal, includes above items marked with a double asterisk, plus additional O-rings not required for this application .. . .... . .... . .... . ... .. . 1

NOTE: The pressure setting of the repair circuit relief valve is not preset for this application . Adjust the setting according to the instructions sent with the repair valve or according to the service manual.

Bur 8-9932

Issued April, 1997

8-122

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580 Super L Construction King Loader Backhoe

8-123

BACKHOE CONTROL VALVE SWING SECTIONS REF.

PART NO. 122854A6

120046A6

1 2 3 4 5 6 7 8

NSS NSS * 1994608C1 *65457C1 G102711 G33075 G106410 1986722C1

8A

1994596C1

9

100-1647

10 11 12 13 14 15

G33080 1346221C1 G34937 *237-6010 G34458 G34938 119895A3

16 18 19

*237-6010 G34458 283417A1 * 13461 05C2

DESCRIPTION REO'D. SECTION ASSEMBLY - swing, uses item 8 spring, foot swing control valves, with circuit relief and anticavitation valves, replaces 122854A2, 122854A3, 122854A4 and 122854A5 sections, if used ..................... 1 SECTION ASSEMBLY - swing, uses item 8A spring, hand swing control valves, with circuit relief and anticavitation valves, replaces 120046A2, 120046A3, 120046A4 and 120046A5 sections, if used ..................... 1 HOUSING - swing section ........................................ 1 SPOOL - swing section .......................................... 1 O-RING - spool. ................................................ 2 SEAL - oil, spool .. . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 RETAINER - O-ring ............................................. 1 SEAT - centering spring . . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 SPACER - spool ................................................ 2 SPRING - centering, black, 2-114 inch free length, spool, used in 122854A2, A3, A4, A5 and 122854A6 swing sections ................... 1 SPRING - centering, purple, 2-15/16 inch free length, spool, used in 120046A2, A3, A4, A5 and 120046A6 swing sections ................... 1 RING - heavy external retaining, No. 47, spool end, replaces G33077 ring ................................................... 1 CAP - centering spring, spool end ... . ... .. ... . .... . .... . .... . ... .. . 1 VALVE ASSEM BL Y - anticavitation (order items 11-14) ................. 2 PLUG - anticavitation valve . . .... . ... .. ... . .... . .... . .... . ... .. . 1 O-RING - 3/4 ID x 3/32 inch wide ................................ 1 SPRING - anticavitation valve .... . ... .. ... . .... . .... . .... . ... .. . 1 POPPET - anticavitation valve .................................. 1 SEAT - valve, includes 237-6010 O-ring, replaces 119895A2 seat which did not include O-ring, if used ................................ 1 O-RING - 3/4 ID x 3/32 inch wide, housing, if used . . .... . .... . ... .. . 1 SPRING - valve check, if used ..................................... 1 POPPET - valve check, if used, replaces G1 09645 poppet. .. . .... . ... .. . 1 KIT - seal, includes above items marked with an asterisk, plus additional O-rings not required for this application ................................. 1 Continued on next page

Bur 8-9932

Issued April, 1997

8-124

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580 Super L Construction King Loader Backhoe

8-125

BACKHOE CONTROL VALVE SWING SECTION REF.

20 21 22 23 24 25 26 27 28 29 30 31 32

PART NO. REF *G107786 NSS NSS **238-6018 **G35540 NSS NSS NSS NSS NSS NSS 484-43116 425-155 **237-6012

DESCRIPTION REO'D. SECTION ASSEMBLY - swing, continued from previous page ............... 1 VALVE ASSEMBLY - circuit relief, swing section, used in production, order G1 09449 kit for service ...................................... 2 HOUSING - circuit relief valve .................................. 1 SEAT - circuit relief valve ...................................... 1 O-RING - 3/4 ID x 1/16 inch wide ................................ 1 RING - backup, seat O-ring .................................... 1 POPPET - circuit relief valve .................................... 1 O-RING - poppet. ............................................ 1 SPRING - relief, inner . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SPRING - relief, outer ......................................... 1 PISTON - circuit relief valve . .... . ... .. ... . .... . .... . .... . ... .. . 1 O-RING - piston ............................................. 1 SCREW - set, hex socket headless, 5/ 16 NF x 1 inch, oval point . ... .. . 1 NUT - hex, jam, 5/16 inch NF ................................... 1 O-RING - 59/64 ID x 7/64 inch wide, large, housing . . .... . .... . ... .. . 1

*G109449

KIT - service, for G1 07786 circuit relief valve, kit includes an instruction sheet and G109447 circuit relief valve (items 20-32) which is the same as G 107786 except with a different pressure setting . . .... . .... . .... . ... .. . 1

** 13461 05C2

KIT - seal, includes above items marked with a double asterisk, plus additional O-rings not required for this application ........................ 1

NOTE: The pressure setting of the repair circuit relief valve is not preset for this application . Adjust the setting according to the instructions sent with the repair valve or according to the service manual.

Bur 8-9932

Issued April, 1997

8-126

/

/ / /

/

BS97C150

580 Super L Construction King Loader Backhoe

8-127

BACKHOE CONTROL VALVE SWING SECTIONS REF.

PART NO. 241088A3

243145A3

1 2 3 4 5 6 7 8

NSS NSS * 1994608C1 *65457C1 G102711 G33075 G106410 1986722C1

8A

1994596C1

9

100-1647

10 11 12 13 14 15 16 17 18 19

G33080 1346221C1 G34937 *237-6010 G34458 G34938 1346222C1 G109964 *238-6015 *G108723 G109971 1978068C1 * 13461 05C2

DESCRIPTION REO'D. SECTION ASSEMBLY - swing, uses item 8 spring, foot swing control valves, with circuit relief and anticavitation valves, replaces 241 088A2 section, if used .................................................... 1 SECTION ASSEMBLY - swing, uses item 8A spring, hand swing control valves, with circuit relief and anticavitation valves, replaces 243145A2 section, if used .................................................... 1 HOUSING - swing section ........................................ 1 SPOOL - swing section .......................................... 1 O-RING - spool. ................................................ 2 SEAL - oil, spool .. . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 RETAINER - O-ring ............................................. 1 SEAT - centering spring . . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 SPACER - spool ................................................ 2 SPRING - centering, black, 2-114 inch free length, spool, used in 241088A2 or 241 088A3 swing section ............................... 1 SPRING - centering, purple, 2-15/16 inch free length, spool, used in 243145A2 or 243145A3 swing section ............................... 1 RING - heavy external retaining, No. 47, spool end, replaces G33077 ring ................................................... 1 CAP - centering spring, spool end ... . ... .. ... . .... . .... . .... . ... .. . 1 VALVE ASSEM BL Y - anticavitation (order items 11-14) ................. 2 PLUG - anticavitation valve . . .... . ... .. ... . .... . .... . .... . ... .. . 1 O-RING - 3/4 ID x 3/32 inch wide ................................ 1 SPRING - anticavitation valve .... . ... .. ... . .... . .... . .... . ... .. . 1 POPPET - anticavitation valve .................................. 1 VALVE ASSEM BL Y - check (order items 15-17) . . .... . .... . .... . ... .. . 1 HOUSING - valve check ....................................... 1 O-RING - 9/16 ID x 1/16 inch wide . ... .. ... . .... . .... . .... . ... .. . 1 RING - backup .............................................. 1 SPRING - valve check .. . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 POPPET - valve check ........................................... 1 KIT - seal, includes above items marked with an asterisk, plus additional O-rings not required for this application .. . ... .. ... . .... . .... . .... . ... .. . 1 Continued on next page

Bur 8-9932

Issued April, 1997

8-128

BS97C150

580 Super L Construction King Loader Backhoe

8-129

BACKHOE CONTROL VALVE SWING SECTIONS REF.

20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

PART NO. REF *G107786 NSS NSS **238-6018 **G35540 NSS NSS NSS NSS NSS NSS 484-43116 425-155 **237-6012 1346219C2 1343777C1 1346175C1 1343708C1 *238-6016 *G103862

DESCRIPTION REO'D. SECTION ASSEMBLY - swing, continued from previous page ............... 1 VALVE ASSEMBLY - circuit relief, swing section, used in production, order G1 09449 kit for service ...................................... 2 HOUSING - circuit relief valve .................................. 1 SEAT - circuit relief valve ...................................... 1 O-RING - 3/4 ID x 1/16 inch wide ................................ 1 RING - backup, seat O-ring .................................... 1 POPPET - circuit relief valve .................................... 1 O-RING - poppet. ............................................ 1 SPRING - relief, inner . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SPRING - relief, outer ......................................... 1 PISTON - circuit relief valve . .... . ... .. ... . .... . .... . .... . ... .. . 1 O-RING - piston ............................................. 1 SCREW - set, hex socket headless, 5/ 16 NF x 1 inch, oval point . ... .. . 1 NUT - hex, jam, 5/16 inch NF ................................... 1 O-RING - 59/64 ID x 7/64 inch wide, large, housing . . .... . .... . ... .. . 1 VALVE ASSEM BL Y - load check, hollow poppet pin .................... 2 POPPET - hollow poppet pin with orifice, load check . .... . .... . ... .. . 1 SPRING - load check ......................................... 1 PLUG - load check .. . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 O-RING - 5/8 ID x 1/16 inch wide ................................ 1 RING - backup, plug O-ring . .... . ... .. ... . .... . .... . .... . ... .. . 2

*G109449

KIT - service, for G1 07786 circuit relief valve, kit includes an instruction sheet and G109447 circuit relief valve (items 20-32) which is the same as G 107786 except with a different pressure setting . . .... . .... . .... . ... .. . 1

** 13461 05C2

KIT - seal, includes above items marked with a double asterisk, plus additional O-rings not required for this application ........................ 1

NOTE: The pressure setting of the repair circuit relief valve is not preset for this application . Adjust the setting according to the instructions sent with the repair valve or according to the service manual.

Bur 8-9932

Issued April, 1997

8-130

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580 Super L Construction King Loader Backhoe

8-131

BACKHOE CONTROL VALVE DIPPER EXTENSION SECTION PRIOR TO TRACTOR PJ.N. JJG0193620 REF.

PART NO. 121739A5

1 2 3 4 5 6 7 8 9

NSS NSS * 1994608C1 *65457C1 G102711 G33075 G106410 1994596C1 100-1647

10 11 12 13 14 15

G33080 1346221C1 G34937 *237-6010 G34458 G34938 119895A3

15

198578A1

16 18 19

*237-6010 G34458 283417A1 G33122 NSS *237-6012 *238-6018 G35540

20 21 22 23

* 13461 05C2

Bur 8-9932

DESCRIPTION REO'D. SECTION ASSEMBLY - dipper extension, replaces 121739A2, 121739A3 and 121739A4 sections, if used .............................. 1 HOUSING - dipper extension .. . .... . ... .. ... . .... . .... . .... . ... .. . 1 SPOOL - dipper extension ........................................ 1 O-RING - spool. .. . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 SEAL - oil, spool ................................................ 1 RETAINER - O-ring .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SEAT - centering spring .......................................... 2 SPACER - spool .. . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 SPRING - centering, purple, 2-15/16 inch free length, spool .............. 1 RING - heavy external retaining, No. 47, spool end, replaces G33077 ring ................................................... 1 CAP - centering spring, spool end ... . ... .. ... . .... . .... . .... . ... .. . 1 VALVE ASSEM BL Y - anticavitation (order items 11-14) ................. 2 PLUG - anticavitation valve . . .... . ... .. ... . .... . .... . .... . ... .. . 1 O-RING - 3/4 ID x 3/32 inch wide ................................ 1 SPRING - anticavitation valve .... . ... .. ... . .... . .... . .... . ... .. . 1 POPPET - anticavitation valve .................................. 1 SEAT - valve, loade check, with one identification groove around center of body, includes 237-6010 O-ring (Ref 16), replaces 119895A2 seat which did not include O-ring, if used ... . .... . .... . ... .. . 1 HOUSING - load check valve, with two identification grooves around center of body, does not include Ref 16 O-ring , if used . . .... . .... . ... .. . 1 O-RING - 3/4 ID x 3/32 inch wide, housing ........................... 1 SPRING - valve check .. . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 POPPET - valve check, replaces G1 09645 poppet ..................... 1 PLUG ASSEMBLY - relief .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 PLUG - relief ................................................ 1 O-RING - 59/64 ID x 7/64 inch wide, large ... . .... . .... . .... . ... .. . 1 O-RING - 3/4 ID x 1/16 inch wide, small ........................... 1 RING - backup, small O-ring . .... . ... .. ... . .... . .... . .... . ... .. . 1 KIT - seal, includes above items marked with an asterisk, plus additional O-rings not required for this application ................................. 1

Issued April, 1997

8-132

BS97C151

580 Super L Construction King Loader Backhoe

8-133

BACKHOE CONTROL VALVE DIPPER EXTENSION SECTION TRACTOR PJ.N. JJG0193620 AND AFTER REF.

PART NO. 144324A4

1 2 3 4 5 6 7 8 9

NSS NSS * 1994608C1 *65457C1 G102711 G33075 G106410 1994596C1 100-1647

10

G33080 1346219C2 1343777C1 1346175C1 1343708C1 *238-6016 *G103862 G33122 NSS *237-6012 *238-6018 *G35540

11 12 13 14 15 16 17 18 19

* 13461 05C2

Bur 8-9932

DESCRIPTION REO'D. SECTION ASSEMBLY - dipper extension, replaces 144324A2 and 144324A3 sections, if used .......................................... 1 HOUSING - dipper extension .. . .... . ... .. ... . .... . .... . .... . ... .. . 1 SPOOL - dipper extension ........................................ 1 O-RING - spool. .. . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 SEAL - oil, spool ................................................ 1 RETAINER - O-ring .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SEAT - centering spring .......................................... 2 SPACER - spool .. . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 SPRING - centering, purple, 2-15/16 inch free length, spool .............. 1 RING - heavy external retaining, No. 47, spool end, replaces G33077 ring ................................................... 1 CAP - centering spring, spool end ... . ... .. ... . .... . .... . .... . ... .. . 1 VALVE ASSEMBLY - load check, hollow poppet pin .................... 2 POPPET - hollow poppet pin with orifice, load check . .... . .... . ... .. . 1 SPRING - load check ......................................... 1 PLUG - load check .. . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 O-RING - 5/8 ID x 1/16 inch wide ................................ 1 RING - backup, plug O-ring . .... . ... .. ... . .... . .... . .... . ... .. . 2 PLUG ASSEMBLY - relief ........................................ 2 PLUG - relief .. . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 O-RING - 59/64 ID x 7/64 inch wide, plug, large ..................... 1 O-RING - 3/4 ID x 1/16 inch wide, plug, small . .... . .... . .... . ... .. . 1 RING - backup, small O-ring .................................... 1 KIT - seal, includes above items marked with an asterisk, plus additional O-rings not required for this application .. . ... .. ... . .... . .... . .... . ... .. . 1

Issued April, 1997

8-134

B9501258T

580 Super L Construction King Loader Backhoe

8-135

AUXILIARY VALVE TWO SPOOL REF.

PART NO. 121740A2

1 2

121638A2 131158A3

3

131197A1

4 5 6 7 8 9 10 11 12 13

121639A2 218-5158 237-6012 238-6117 238-6112 137039A1 1346131C3 829-1312 1346130C3 829-1410

Bur 8-9932

DESCRIPTION REO'D. VALVE ASSEMBLY - auxiliary, for backhoe auxiliary hydraulics or hand held hydraulics .................................................... 1 MANIFOLD - cover, inlet/outlet .................................... 1 SECTION ASSEMBLY - backhoe auxiliary hydraulics, parts list page 8-137, replaces 131158A2 section .................................. 1 SECTION ASSEMBLY - hand held auxiliary hydraulics, parts list page 8-139 .................................................... 1 MANIFOLD - cover, power beyond ................................. 1 PLUG - hex, 1-1 /16-12 inch O-ring boss ............................. 1 O-RING - 59/64 ID x 7/64 inch wide ... .. ... . .... . .... . .... . ... .. . 1 O-RING - 13/16 ID x 3/32 inch wide, section ports, large ................ 9 O-RING - 1/2 ID x 3/32 inch wide, section ports, small . . .... . .... . ... .. . 3 PLUG - hex socket .............................................. 1 STUD - tie, 12 mm . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 NUT - hex, 12 mm - 1.75, class 10 ................................. .4 STUD - tie, 10 mm . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 NUT - hex, 10 mm - 1.5, class 10.9 ................................. 2

Issued April, 1997

8-136

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36

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BT97C152

35

T

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580 Super L Construction King Loader Backhoe

8-137

AUXILIARY VALVE BACKHOE SECTION REF.

PART NO. 131158A3

1 2 3

NSS 71121 G110391 131196A1 NSS G110391 G108630 237-6002 1980085C1 G108914 130932A1 G108913 1980084C3 G108912 211-1007 G108911 130919A1 1341975C1 100-21118 G107780 238-6011 238-6015 129391A1 61-31016 495-11022 1542563C1 NSS G108723 238-6015 1994581C1 1543329C1 1343791C2

4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

30 31 32 33 34 35 36 37 38 39

1980302C2 38-1811 G1 01 066 1980227C1 1986628C1 1980226C1 237-6010 G108956 F13537 G108957 175455A4

40 41 42

NSS 238-6013 NSS

Bur 8-9932

DESCRIPTION REO'D. SECTION ASSEMBLY - backhoe auxiliary hydraulics, replaces 131158A2 section ................................................. 1 HOUSING - section ............................................. 1 WIPER - shaft seal .............................................. 1 O-RING - spool. ................................................ 1 SPOOL ASSEMBLY - detent. ..................................... 1 SPOOL - detent ............................................. 1 O-RING - spool .............................................. 1 RETAINER - O-ring ........................................... 1 O-RING - 1/4 ID x 1/16 inch wide . . ... .. ... . .... . .... . .... . ... .. . 1 STOP - spool ............................................... 1 SEAT - spring, upper . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SPRING - centering .......................................... 1 SEAT - spring, lower . . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SHAFT - detent .............................................. 1 WASHER - detent, ball. . . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 BALL - chrome alloy steel, 7/32 inch, grade 24 ........................ 8 WASHER - detent, ball. . . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SPRING - detent ............................................... 1 RETAINER - detent, spring ... . .... . ... .. ... . .... . .... . .... . ... .. . 1 RING - internal retaining, No. 118, replaces A30975 ring ................ 1 PLUG - check valve .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 O-RING - 5/161D x 1/16 inch wide .................................. 1 O-RING - 9/161D x 1/16 inch wide ... . ... .. ... . .... . .... . .... . ... .. . 1 HOUSING - detent .............................................. 1 BOLT - hex socket, 10 NC x 1 inch, detent housing retaining . . .... . ... .. . 3 WASHER - flat, 7/32 x 7/16 x 3/64 inch .............................. 3 VALVE ASSEM BL Y - check ... . .... . ... .. ... . .... . .... . .... . ... .. . 1 PLUG - load check ........................................... 1 RING - backup . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 O-RING - 9/16 ID x 1/16 inch wide ............................... 1 SPRING - load check . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 PLUG - poppet .............................................. 1 KIT - flow control adjustment, for service order 1343735C2 kit and 8-95140 instruction sheet (1343735C2 kit includes items 30-39) .......... 1 ROD ASSEMBLY - adjusting, flow control ... . .... . .... . .... . ... .. . 1 PIN - roll, 118 x 11 /16 inch , replaces 138-56 pin .................. 1 SEAL - oil, adjusting rod ... . .... . ... .. ... . .... . .... . .... . ... .. . 1 NUT - compression ........................................... 1 O-RING - 3/8 ID x 9/16 inch wide, rod seal. .. . .... . .... . .... . ... .. . 5 PLUG - adjusting, flow ........................................ 1 O-RING - 3/4 ID x 3/32 inch wide . . ... .. ... . .... . .... . .... . ... .. . 1 RACE - bearing, thin .......................................... 1 BEARING - thrust ... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 RACE - bearing, thick ......................................... 1 SLEEVE ASSEMBLY - flow control, replaces 175455A2 and 175455A3 sleeves .............................................. 1 PLUG - spool . . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 O-RING - 7/16 ID x 1/16 inch wide ............................... 1 SPOOL - flow control . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1

Issued April, 1997

8-138

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34 35

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37

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BT97C153

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41

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580 Super L Construction King Loader Backhoe

8-139

AUXILIARY VALVE HAND HELD SECTION REF. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

PART NO. 131197A1 NSS 71121 G110391 131196A1 NSS G110391 G108630 237-6002 1980085C1 G108914 130932A1 G108913 1980084C3 G108912 211-1007 G108911 130919A1 1341975C1 100-21118 G107780 238-6011 238-6015 129391A1 61-31016 495-11022 1542563C1 NSS G108723 238-6015 1994581C1 1543329C1 1343791C2

40 41 42 43

1980302C2 38-1811 G1 01 066 1980227C1 1986628C1 1980226C1 237-6010 G108956 F13537 G108957 1994677C1 L31750 1346312C2 238-6012 1957856C1

44 45

1957855C3 1957887C1

30 31 32 33 34 35 36 37 38 39

Bur 8-9932

DESCRIPTION REO'D. SECTION ASSEMBLY - hand held auxiliary hydraulics .................... 1 HOUSING - section ............................................. 1 WIPER - shaft seal .............................................. 1 O-RING - spool. ................................................ 1 SPOOL ASSEMBLY - detent. ..................................... 1 SPOOL - detent ............................................. 1 O-RING - spool .............................................. 1 RETAINER - O-ring ........................................... 1 O-RING - 1/4 ID x 1/16 inch wide ................................ 1 STOP - spool . . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SEAT - spring, upper ......................................... 1 SPRING - centering . . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SEAT - spring, lower .......................................... 1 SHAFT - detent . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 WASHER - detent, ball. .......................................... 1 BALL - chrome alloy steel, 7/32 inch, grade 24 .. . .... . .... . .... . ... .. . 8 WASHER - detent, ball. .......................................... 1 SPRING - detent . . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 RETAINER - detent, spring ....................................... 1 RING - internal retaining, No. 118, replaces A30975 ring .... . .... . ... .. . 1 PLUG - check valve ............................................. 1 O-RING - 5/161D x 1/16 inch wide ... . ... .. ... . .... . .... . .... . ... .. . 1 O-RING - 9/161D x 1/16 inch wide .................................. 1 HOUSING - detent . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 BOLT - hex socket, 10 NC x 1 inch, detent housing retaining ............. 3 WASHER - flat, 7/32 x 7/16 x 3/64 inch ... .. ... . .... . .... . .... . ... .. . 3 VALVE ASSEM BL Y - check ....................................... 1 PLUG - load check .. . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 RING - backup .............................................. 1 O-RING - 9/16 ID x 1/16 inch wide . ... .. ... . .... . .... . .... . ... .. . 1 SPRING - load check ......................................... 1 PLUG - poppet . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 KIT - flow control adjustment, includes an instruction sheet (order items 30-39) .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 ROD ASSEMBLY - adjusting, flow control ......................... 1 PIN - roll, 1/8 x 11 /16 inch , replaces 138-56 pin . . .... . .... . ... .. . 1 SEAL - oil, adjusting rod ....................................... 1 NUT - compression .. . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 O-RING - 3/8 ID x 9/16 inch wide, rod seal. ........................ 5 PLUG - adjusting, flow .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 O-RING - 3/4 ID x 3/32 inch wide ................................ 1 RACE - bearing, thin . . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 BEARING - thrust ............................................ 1 RACE - bearing, thick . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SLEEVE ASSEMBLY - control ..................................... 1 RING - retaining .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 PLUG - sleeve ............................................... 1 O-RING - 3/8 ID x 1/16 inch wide . . ... .. ... . .... . .... . .... . ... .. . 1 SPOOL - flow control, select fit with item 44 sleeve, must retain together . .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SLEEVE - flow control ......................................... 1 SPRING - control, flow control, not included in sleeve assembly .... . ... .. . 1 Issued April, 1997

8-140

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89104598

8-141

580 Super L Construction King Loader Backhoe

BOOM LOCK SOLENOID VALVE REF.

PART NO. 189957A1 *G110467

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

NSS NSS 238-6018 G35540 NSS NSS NSS NSS NSS NSS 484-43116 425-155 237-6012 NSS 221168A1 0150781 0150810

*G110077

DESCRIPTION REO'D. VALVE ASSEMBLY - solenoid, backhoe boom lock, includes (2) 321-6046 warning decals, see page 9-139 for decal. ...................... 1 RELIEF ASSEMBLY - circuit, solenoid, used in production, order G110077 kit for service .......................................... 1 BODY - relief valve ........................................... 1 SEAT - relief valve ........................................... 1 O-RING - 3/410 x 1/16 inch wide, relief valve seat .................. 1 RING - backup, seat O-ring .................................... 1 POPPET - relief valve ......................................... 1 O-RING - poppet. ............................................ 1 SPRING - relief, outer ......................................... 1 SPRING - relief, inner ......................................... 1 PISTON - relief valve ......................................... 1 O-RING - piston ............................................. 1 SCREW - set, hex socket headless, 5/ 16 NF x 1 inch, oval point ....... 1 NUT - hex, jam, 5/16 inch NF ................................... 1 O-RING - 59/64 10 x 7/64 inch wide .............................. 1 BODY - solenoid ................................................ 1 SOLENOID - relief, with connector, 12 volt ........................... 1 KIT - repair, includes (3) springs, (1) ball, (1) poppet, and (1) plug which are not serviced separately and 0150810 seal kit, not shown ........ 1 KIT - seal, includes (9) O-rings and (2) backup rings which are not service separately, not shown ................................ 1 KIT - service, for G11 0467 circuit relief valve, includes G11 0078 circuit relief valve assembly (items 1 through 13) and an instruction sheet ........... 1

* NOTE: The pressure setting of the repair circuit relief valve is not preset for this application . Adjust the setting according to the instructions sent with the repair valve.

Bur 8-9932

Issued April, 1997

8-142

BS97C154

580 Super L Construction King Loader Backhoe

8-143

ACCUMULATOR ASSEMBLY RIDE CONTROL REF.

4 5 6 7 8

PART NO. 234412A1 NSS 192895A1 276-2456 1978142C1 NSS 1978143C1 1978144C1 1978158C1 1978141C1

9 10 11 12 13 14

NSS NSS NSS NSS NSS L129440

1 2 3

Bur 8-9932

DESCRIPTION REO'D. ACCUMULATOR ASSEMBLY - hydraulic, ride control ..................... 1 BODY - accumulator, tube ........................................ 1 GUARD - valve, replaces 1978140C1 bracket. ........................ 1 SCREW - self-tapping, hex head, No. 10 NC x 3/8 inch ................. 2 VALVE ASSEMBLY - charge, gas .................................. 1 VALVE - accumulator charging .................................. 1 CORE - valve ............................................... 1 CAP - valve ................................................. 1 O-RING - valve ................................................. 1 KIT - seal , includes (1) V-type O-ring, (2) Teflon bearing rings and (1) body end seal ring ............................................ 1 GLAND - gas valve . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 O-RING - gland ................................................ 2 RING - backup, if used .. . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 PISTON - accumulator ........................................... 1 GLAND - end cap . . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 DECAL - hydraulic accumulator application instructions, mounts on accumulator, not shown, see page 9-139 for decal .. . .... . .... . .... . ... .. . 1

Issued April, 1997

8-144

894051528

580 Super L Construction King Loader Backhoe

8-145

HYDRAULIC OIL FILTER REF.

2

3 4 5 6 7 8 9

PART NO. 122536A1 NSS N6755 N6941 129-667 493-21020 237-6006 238-5011 NSS NSS N9025 NSS 238-5230

DESCRIPTION REO'D. FILTER ASSEMBLY - hydraulic oil .................................... 1 HEAD - filter ................................................... 1 INDICATOR ASSEMBLY - restriction, electric ......................... 1 KIT - restriction indicator repair (order items 2-5) .................... 1 NUT - hex, left-hand thread, No. 10 NF ......................... 2 WASHER - internal tooth lock, 3/16 inch ........................ 1 O-RING - 15/32 ID x 5/64 inch wide, outer ...................... 1 O-RING - 5/16 ID x 1/16 inch wide, inner ....................... 1 INDICATOR - restriction , electric ................................ 1 VALVE - bypass ................................................ 1 ELEMENT ASSEMBLY - filter ..................................... 1 ELEMENT - filter ............................................. 1 O-RING - 2-1 /2 ID x 1/8 inch wide, filter to head .................... 1

255162A1

FILTER ASSEMBLY - hydraulic oil, 70 psi cooler bypass, models with non-priority swing, for use on models with swing cavitation only, if used, not shown ....................................................... 1 HEAD - filter ................................................... 1 INDICATOR ASSEMBLY - restriction, electric ......................... 1 KIT - restriction indicator repair (order items 2-5) .................... 1 NUT - hex, left-hand thread, No. 10 NF ......................... 2 WASHER - internal tooth lock, 3/16 inch ........................ 1 O-RING - 15/32 ID x 5/64 inch wide, outer ...................... 1 O-RING - 5/16 ID x 1/16 inch wide, inner ....................... 1 INDICATOR - restriction, electric ................................ 1 VALVE - bypass, 70 psi .......................................... 1 ELEMENT ASSEMBLY - filter ..................................... 1 ELEMENT - filter ............................................. 1 O-RING - 2-1 /2 ID x 1/8 inch wide, filter to head .................... 1

NSS N6755 N6941 129-667 493-21020 237-6006 238-5011 NSS NSS N9025 NSS 238-5230

Bur 8-9932

Issued April, 1997

8-146

8-147

580 Super L Construction King Loader Backhoe

LOADER LIFT CYLINDERS REF. 1

7 8 9 10 11 12

112432A1 1980335C1 NSS 1980321 C2 *095143 *G102425 * 1542875C1 1542999C1 1542998C1 *238-5233 *G32122 276-2446 133083A1

13 14 15 16 17 18 19

135161A1 *G102287 *S109444 *S109445 25974R1 G32303 219-1

DESCRIPTION REO'D. CYLINDER ASSEMBLY - 83 (3-1 /4) 10 x 766 mm (30-1 /8 inch) stroke, lift, right-hand and left-hand, see note .................................. 2 TUBE ASSEMBLY - cylinder ...................................... 1 BUSHING - tube ............................................. 2 GLAND ASSEMBLY - cylinder ..................................... 1 GLAND - cylinder ............................................ 1 WIPER - piston rod ........................................... 1 BUSHING - center ........................................... 1 KIT - seal , NSS, order 1543260C1 kit below ....................... 1 SEAL - rod, NSS, order 1543260C1 kit below .................... 1 SEAL - buffer, NSS, order 1543260C1 kit below .................. 1 O-RING - 2-7/810 x 1/8 inch wide, gland .......................... 1 RING - backup .............................................. 1 SCREW - self-tapping, hex head, No. 8 NC x 3/8 inch .................. 1 ROD - piston, 44 mm (1 -3/4 inch) diameter, cylinder, without bushings ...................................................... 1 PISTON - cylinder .............................................. 1 SEAL - piston .................................................. 1 RING - backup, piston seal ....................................... 1 RING - wear, piston ............................................. 1 BOLT - hex, 1 NF x 2-1 /2 inch, grade 8 .............................. 1 WASHER - flat, special , 1 inch, hardened ............................ 1 FITTING - grease, straight, 1/8 PT x 21 /32 inch ....................... 1

* 1543260C1

KIT - seal, includes all items with an asterisk and an instruction sheet ......... 1

2 3 4 5 6

PART NO. 112366A2

NOTE: The cylinder assembly part number is stamped on some cylinder glands or tubes.

Bur 8-9932

Issued April, 1997

8-148

69405137T

580 Super L Construction King Loader Backhoe

8-149

LOADER BUCKET CYLINDERS REF. 1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 19

PART NO. 113133A2

113135A2 G108512 NSS G109881 *095142 *G102424 * 1542874C1 1542997C1 1542996C1 *238-5231 *G109298 276-2446 110307A1 G108518 *G102288 *G100444 *G100449 25863R1 S94643 219-36 219-55

* 1543256C1

DESCRIPTION REO'D. CYLINDER ASSEMBLY - 76 (3) 10 x 522 mm (20-9/16 inch) stroke, bucket, left-hand and right-hand, includes bushings in cylinder tube and without bushings at rod eye, see note .................................. 2 TUBE ASSEMBLY - cylinder ...................................... 1 BUSHING - tube ............................................. 2 GLAND ASSEMBLY - cylinder ..................................... 1 GLAND - cylinder ............................................ 1 WIPER - piston rod ........................................... 1 BUSHING - center, gland ...................................... 1 KIT - seal, NSS, order 1543256C1 kit below ....................... 1 SEAL - rod, NSS, order 1543256C1 kit below .................... 1 SEAL - buffer, NSS, order 1543256C1 kit below .................. 1 O-RING - 2-5/810 x 1/8 inch wide, gland .......................... 1 RING - backup, gland O-ring ................................... 1 SCREW - self-tapping, hex head, No. 8 NC x 3/8 inch .................. 1 ROD - piston, 38 mm (1-1 /2 inch) diameter, without bushings in eye ....... 1 PISTON - cylinder .............................................. 1 SEAL - piston .................................................. 1 RING - backup, piston seal ....................................... 1 RING - wear, piston ............................................. 1 BOLT - hex, 3/4 NF x 2-1 /2 inch, grade 8 ............................ 1 WASHER - flat, special , hardened .................................. 1 FITTING - grease, 45 degree, 1/8 PT x 7/8 inch, if used ................. 1 FITTING - grease, 90 degree, 1/8 PT x 27/32 inch , replaces 219-36 fitting used on some models ....................................... 1 KIT - seal, includes all items with an asterisk and an instruction sheet ......... 1

NOTE: The cylinder assembly part number is stamped on some cylinder glands or tubes.

Bur 8-9932

Issued April, 1997

8-150

B9405142T

580 Super L Construction King Loader Backhoe

8-151

LOADER CLAM CYLINDERS REF. 1

PART NO. 1346189C1

1346191C1 1346192C1 30634 NSS G109884 *D95143 *G102425 * 1542875C1 1542999C1 1542998C1 * 238-5231 *G109298 276-2446 1346195C1 30634 1340798C1 *G102288 * G1 00444 *G100449 25974R1 G32303 219-1 219-55

DESCRIPTION REO'D. CYLINDER ASSEMBLY - 76 (3) ID x 231 mm (9 inch) stroke, clam, right-hand, see note ................................................ 1 CYLINDER ASSEMBLY - 76 (3) ID x 231 mm (9 inch) stroke, clam, left-hand, see note ................................................. 1 TUBE ASSEMBLY - cylinder, right-hand ............................. 1 TUBE ASSEMBLY - cylinder, left-hand .............................. 1 BUSHING - 1346191C1 or 1346192C1 tube ....................... 2 GLAND ASSEMBLY - cylinder ..................................... 1 GLAND - cylinder ............................................ 1 WIPER - piston rod ........................................... 1 BUSHING - center ........................................... 1 KIT - seal, NSS, order 1543267C1 kit below ....................... 1 SEAL - rod, NSS, order 1543267C1 kit below .................... 1 SEAL - buffer, NSS, order 1543267C1 kit below .................. 1 O-RING - 2-5/8 ID x 1/8 inch wide, gland .......................... 1 RING - backup, gland O-ring ................................... 1 SCREW - self-tapping, hex head, No. 8 NC x 3/8 inch .................. 1 ROD ASSEMBLY - piston, 44 mm diameter .......................... 1 BUSHING - ................................................. 2 PISTON - cylinder .............................................. 1 SEAL - piston .................................................. 1 RING - backup, piston seal ....................................... 1 RING - wear, piston ............................................. 1 BOLT - hex, 1 NF x 2-1 /2 inch, grade 8 .............................. 1 WASHER - flat, special , 1 inch, hardened ............................ 1 FITTING - grease, straight, 1/8 PT x 21 /32 inch ....................... 1 FITTING - grease, 90 degree, 1/8 PT x 27/32 inch ..................... 1

* 1543267C1

KIT - seal, includes all items with an asterisk and an instruction sheet ......... 1

1346190C1 2 2 3 4 5 6 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

NOTE: The cylinder assembly part number is stamped on some cylinder glands or tubes.

Bur 8-9932

Issued April, 1997

8-152

BS97C155

580 Super L Construction King Loader Backhoe

8-153

BACKHOE STABILIZER CYLINDERS (3/4 INCH THREADED SPUD ON CYLINDER TUBE) REF. 1

PART NO. 143695A1

143699A1 143701A1 NSS G110519 *095144 *G101533 * 1542876C1 1543001C1 1543000C1 *238-5241 *G32176 276-2446 123726A1 123732A1 *G110531 *G110529 *G110530 28-2048 G104989 219-1

DESCRIPTION REO'D. CYLINDER ASSEMBLY - 108 (4-1 /4) 10 x 553 mm (21-3/4 inch) stroke, stabilizer, right-hand, without tube or rod bushings, see note, no longer available, order 199720A1 cylinder on page 8-155 and (1) 218-5351 adapter .......................................................... 1 CYLINDER ASSEMBLY - 108 (4-1 /4) 10 x 553 mm (21-3/4 inch) stroke, stabilizer, left-hand, without tube or rod bushings, see note, no longer available, order 199721A1 cylinder on page 8-155 and (1) 218-5351 adapter .......................................................... 1 TUBE - cylinder, right-hand ....................................... 1 TUBE - cylinder, left-hand .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 GLAND ASSEMBLY - cylinder ..................................... 1 GLAND - cylinder ... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 WIPER - piston rod ........................................... 1 BUSHING - center .. . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 KIT - seal, NSS, order 1543275C1 kit below ....................... 1 SEAL - rod, NSS, order 1543275C1 kit below ... . .... . .... . ... .. . 1 SEAL - buffer, NSS, order 1543275C1 kit below .................. 1 O-RING - 3-7/810 x 1/8 inch wide, gland . ... . .... . .... . .... . ... .. . 1 RING - backup, gland O-ring ................................... 1 SCREW - self-tapping, hex head, No. 8 NC x 3/8 inch . . .... . .... . ... .. . 1 ROD - piston, 51 mm (2 inch) diameter .............................. 1 PISTON - cylinder . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SEAL - piston .................................................. 1 RING - backup, piston seal ... . .... . ... .. ... . .... . .... . .... . ... .. . 1 RING - wear, piston ............................................. 1 BOLT - hex, 1-1 /4 NF x 3 inch, grade 8 ... .. ... . .... . .... . .... . ... .. . 1 WASHER - flat, hardened, special, 1-1 /32 x 2-3/8 x 3/16 inch ............. 1 FITTING - grease, straight, 1/8 PT x 21 /32 inch . . .... . .... . .... . ... .. . 1

* 1543275C1

KIT - seal, includes all items with an asterisk and an instruction sheet .. . ... .. . 1

143697A1

2 2 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

NOTE: The cylinder assembly part number is stamped on some cylinder glands or tubes.

Bur 8-9932

Issued April, 1997

8-154

\

'-....

---_./'

BS97C156

580 Super L Construction King Loader Backhoe

8-155

BACKHOE STABILIZER CYLINDERS (9/16 INCH THREADED SPUD ON CYLINDER TUBE) REF. 1

PART NO. 199720A1

199722A1 199723A1 NSS G110519 *095144 *G101533 * 1542876C1 1543001C1 1543000C1 *238-5241 *G32176 276-2446 123726A1 123732A 1 *G110531 *G110529 *G110530 28-2048 G104989 219-1

DESCRIPTION REO'D. CYLINDER ASSEMBLY - 108 (4-1 /4) 10 x 553 mm (21-3/4 inch) stroke, stabilizer, right-hand , without tube or rod bushings, see note ................ 1 CYLINDER ASSEMBLY - 108 (4-1 /4) 10 x 553 mm (21-3/4 inch) stroke, stabilizer, left-hand, without tube or rod bushings, see note ................. 1 TUBE - cylinder, right-hand ....................................... 1 TUBE - cylinder, left-hand ........................................ 1 GLAND ASSEMBLY - cylinder ..................................... 1 GLAND - cylinder ............................................ 1 WIPER - piston rod ........................................... 1 BUSHING - center .. . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 KIT - seal, NSS, order 1543275C1 kit below ....................... 1 SEAL - rod, NSS, order 1543275C1 kit below ... . .... . .... . ... .. . 1 SEAL - buffer, NSS, order 1543275C1 kit below .................. 1 O-RING - 3-7/810 x 1/8 inch wide, gland . ... . .... . .... . .... . ... .. . 1 RING - backup, gland O-ring ................................... 1 SCREW - self-tapping, hex head, No. 8 NC x 3/8 inch . . .... . .... . ... .. . 1 ROD - piston, 51 mm (2 inch) diameter .............................. 1 PISTON - cylinder . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SEAL - piston .................................................. 1 RING - backup, piston seal ... . .... . ... .. ... . .... . .... . .... . ... .. . 1 RING - wear, piston ............................................. 1 BOLT - hex, 1-1 /4 NF x 3 inch, grade 8 ... .. ... . .... . .... . .... . ... .. . 1 WASHER - flat, hardened, special, 1-1 /32 x 2-3/8 x 3/16 inch ............. 1 FITTING - grease, straight, 1/8 PT x 21 /32 inch . . .... . .... . .... . ... .. . 1

* 1543275C1

KIT - seal, includes all items with an asterisk and an instruction sheet .. . ... .. . 1

199721A1 2 2 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

NOTE: The cylinder assembly part number is stamped on some cylinder glands or tubes.

Bur 8-9932

Issued April, 1997

8-156

BT95G091

580 Super L Construction King Loader Backhoe

8-157

BACKHOE SWING CYLINDERS MODELS WITH PRIORITY SWING REF. 1

PART NO. 139808A1

2

139810A1

2

199953A1

3

124568A2 NSS G109899 *095144 *G101533 * 1542876C1 1543001C1 1543000C1 *238-5239 *G109299 276-2446 177518A1 137248A1 100-21315 112370A2 *121478A1 *G102285 *G100440 *G100448 28-1664 G32303 219-1 219-55 124462A1 124463A1 238-5242 G32176

DESCRIPTION REO'D. CYLINDER ASSEMBLY - 102 (4) 10 X 292 mm (11-1 /2 inch) stroke, swing, see note, used on models with priority swing, if used ................ 2 TUBE ASSEMBLY - cylinder, models with priority swing, does not include 124462A1 end cap assembly (Ref 22-24) or (1) 276-2446 screw (Ref 11), if used ........................................... 1 TUBE ASSEMBLY - cylinder, 139808A 1 cylinder, replaces 13981 OA 1 tube, models with priority swing , includes 13981 OA 1 tube, 124462A 1 end cap assembly (Ref 22-24) and (1) 276-2446 screw (Ref 11), if used , not available as an assembly, order components ......... 1 BUSHING - tube, external. . . .... . ... .. ... . .... . .... . .... . ... .. . 2 GLAND ASSEMBLY - cylinder ..................................... 1 GLAND - cylinder ... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 WIPER - piston rod ........................................... 1 BUSHING - center .. . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 KIT - seal, NSS, order 122535A 1 kit below ........................ 1 SEAL - rod, NSS, order 122535A 1 kit below .... . .... . .... . ... .. . 1 SEAL - buffer, NSS, order 122535A 1 kit below ................... 1 O-RING - 3-5/8 x 1/8 inch wide, gland . .. ... . .... . .... . .... . ... .. . 1 RING - backup, gland O-ring ................................... 1 SCREW - self-tapping, hex head, No. 8 NC x 3/8 inch . . .... . .... . ... .. . 2 ROD ASSEMBLY - piston, 2 inch (51 mm) diameter .................... 1 BUSHING - piston rod , self-aligning ... .. ... . .... . .... . .... . ... .. . 1 RING - internal retaining, No. 315 ................................ 2 PISTON - cylinder . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 RING - cast iron, 4 inch 00 ....................................... 1 SEAL - piston . ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 RING - backup, piston seal ....................................... 1 RING - wear, piston .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 BOLT - hex, 1-14 x 4 inch, grade 8 ................................. 1 WASHER - flat, special , 1 inch, hardened . .. ... . .... . .... . .... . ... .. . 1 FITTING - grease, straight, 1/8 PT x 21 /32 inch ....................... 1 FITTING - grease, 90 degree, 1/8 PT x 27/32 inch .... . .... . .... . ... .. . 2 CAP ASSEMBLY - end , order items 22-24 ........................... 1 CAP - end . ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 O-RING - 410 x 1/8 inch wide .................................. 1 RING - backup . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1

* 122535A1

KIT - seal, includes all items with an asterisk and an instruction sheet .. . ... .. . 1

4 5 6 7 8 9 10 11 12 13 13A 14 14A 15 16 17 18 19 20 21 22 23 24

NOTE: The cylinder assembly part number is stamped on some cylinder glands or tubes.

Bur 8-9932

Issued April, 1997

8-158

p o @ --®

®

I

CU \ -

BT95G091

I

---[([f[HIo

580 Super L Construction King Loader Backhoe

8-159

BACKHOE SWING CYLINDERS MODELS WITH NON-PRIORITY SWING REF. 1

PART NO. 139808A2

2

199953A2

2

139810A2

3

124568A2 NSS G109899 *095144 *G101533 * 1542876C1 1543001C1 1543000C1 *238-5239 *G109299 276-2446 177518A1 137248A1 100-21315 112370A3 *121478A1 *G102285 *G100440 *G100448 28-1664 G32303 219-1 219-55 124462A1 124463A1 238-5242 G32176

DESCRIPTION REO'D. CYLINDER ASSEMBLY - 102 (4) 10 X 292 mm (11-1 /2 inch) stroke, swing, see note, used on models with non-priority swing, if used ............. 2 TUBE ASSEMBLY - cylinder, 139808A2 cylinder, models with non-priority swing, includes 13981 OA2 tube, 124462A 1 end cap assembly (Ref 22-24) and (1) 276-2446 screw (Ref 11), if used, not available as an assembly, order components ......................... 1 TUBE ASSEMBLY - cylinder, 139808A2 cylinder, does not include 124462A 1 end cap assembly or (1) 276-2446 screw ........... 1 BUSHING - tube, external ................................... 2 GLAND ASSEMBLY - cylinder . . .... . ... .. ... . .... . .... . .... . ... .. . 1 GLAND - cylinder ............................................ 1 WIPER - piston rod .. . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 BUSHING - center ........................................... 1 KIT - seal, NSS, order 122535A 1 kit below .. . .... . .... . .... . ... .. . 1 SEAL - rod, NSS, order 122535A 1 kit below ..................... 1 SEAL - buffer, NSS, order 122535A 1 kit below .. . .... . .... . ... .. . 1 O-RING - 3-5/8 x 1/8 inch wide, gland ............................ 1 RING - backup, gland O-ring .... . ... .. ... . .... . .... . .... . ... .. . 1 SCREW - self-tapping, hex head, No. 8 NC x 3/8 inch .................. 2 ROD ASSEMBLY - piston, 2 inch (51 mm) diameter ... . .... . .... . ... .. . 1 BUSHING - piston rod , self-aligning .............................. 1 RING - internal retaining, No. 315 . . ... .. ... . .... . .... . .... . ... .. . 2 PISTON - cylinder, replaces 112370A2 piston ......................... 1 RING - cast iron, 4 inch 00 ... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SEAL - piston .................................................. 1 RING - backup, piston seal ... . .... . ... .. ... . .... . .... . .... . ... .. . 1 RING - wear, piston ............................................. 1 BOLT - hex, 1-14 x 4 inch, grade 8 .. . ... .. ... . .... . .... . .... . ... .. . 1 WASHER - flat, special , 1 inch, hardened ............................ 1 FITTING - grease, straight, 1/8 PT x 21 /32 inch . . .... . .... . .... . ... .. . 1 FITTING - grease, 90 degree, 1/8 PT x 27/32 inch ..................... 2 CAP ASSEMBLY - end , order items 22-24 .. ... . .... . .... . .... . ... .. . 1 CAP - end .................................................. 1 O-RING - 410 x 1/8 inch wide ... . ... .. ... . .... . .... . .... . ... .. . 1 RING - backup .............................................. 1

* 122535A1

KIT - seal, includes all items with an asterisk and an instruction sheet ......... 1

4 5 6 7 8 9 10 11 12 13 13A 14 14A 15 16 17 18 19 20 21 22 23 24

NOTE: The cylinder assembly part number is stamped on some cylinder glands or tubes.

Bur 8-9932

Issued April, 1997

8-160

69405141T

580 Super L Construction King Loader Backhoe

8-161

BACKHOE BOOM CYLINDER REF. 1 2 3

PART NO. 144200A1

10 11 13 14 15 16

144201A1 1346101 C1 NSS 1542918C1 *D95145 *G102426 * 1542877C1 1542929C1 1542928C1 *238-5247 *G107970 276-2446 123405A6

17 18

123407A1 1346018C2

19

1958028C1

20

237-6006

21 22 23 24 25

*G110269 *G102090 28-2048 G104989 219-1

6 7 8

* 1542919C2

DESCRIPTION REO'D. CYLINDER ASSEMBLY - 127 (5) ID x 842 mm (33-5/32 inch) stroke, boom, without grease seals at rod and tube eyes, see note ................. 1 TUBE ASSEMBLY - cylinder ...................................... 1 BUSHING - tube ............................................. 2 GLAND ASSEMBLY - cylinder ..................................... 1 GLAND - cylinder, has identification groove on outer lip .............. 1 WIPER - piston rod ........................................... 1 BUSHING - center ........................................... 1 KIT - seal, NSS, order 1542919C2 kit below ....................... 1 SEAL - rod, NSS, order 1542919C2 kit below .................... 1 SEAL - buffer, NSS, order 1542919C2 kit below .................. 1 O-RING - 4-5/8 ID x 1/8 inch wide, gland .......................... 1 RING - backup, gland O-ring ................................... 1 SCREW - self-tapping, hex head, No. 8 NC x 3/8 inch .................. 1 ROD ASSEMBLY - piston, 57 mm (2-1 /4 inch) diameter, replaces 123405A4 and 123405A5 rod ..................................... 1 BUSHING - rod .............................................. 2 PISTON - cylinder, used with 1958028C1 relief valve cartridge, replaces 1346018C1 piston ....................................... 1 VALVE ASSEMBLY - relief, cartridge, internal component parts not serviced separately ............................................. 1 O-RING - 15/32 ID x 5/64 inch wide, relief valve cartridge, external .................................................... 1 SEAL - piston .................................................. 2 RING - wear, piston ............................................. 1 BOLT - hex, 1-1 /4 NF x 3 inch, grade 8 .............................. 1 WASHER - flat, hardened, special, 1-1 /4 inch ......................... 1 FITTING - grease, straight, 1/8 PT x 21 /32 inch ....................... 2 KIT - seal, includes all items with an asterisk; also includes G1 08712 piston rod wiper not used in this application, and an instruction sheet ......... 1

NOTE: The cylinder assembly part number is stamped on some cylinder glands or tubes.

Bur 8-9932

Issued April, 1997

8-162

89405140T

580 Super L Construction King Loader Backhoe

8-163

BACKHOE DIPPER CYLINDER REF. 1 2 4 5 6 8 9 11 12 13 14 15 16 17 18 19 20 21 22

PART NO. 126151A1 126152A1 NSS 1542914C1 *095146 *G102427 * 1542879C1 1542931C1 1542930C1 *238-5247 *G107970 276-2446 1542665C1 0141555 G110569 * 1986753C1 *G102092 *G102090 25987R1 G104990 219-1 * 1542915C2

DESCRIPTION REO'D. CYLINDER ASSEMBLY - 127 (5) 10 x 583 mm (23 inch) stroke, dipper, see note, no longer available, order 183795A 1 cylinder on page 8-165 ........ 1 TUBE - cylinder ................................................ 1 GLAND ASSEMBLY - cylinder ..................................... 1 GLAND - cylinder ............................................ 1 WIPER - piston rod ........................................... 1 BUSHING - center ........................................... 1 KIT - seal, NSS, order 1542915C2 kit below ....................... 1 SEAL - rod, NSS, order 1542915C2 kit below .................... 1 SEAL - buffer, NSS, order 1542915C2 kit below .................. 1 O-RING - 4-5/810 x 1/8 inch wide, gland .......................... 1 RING - backup, gland O-ring ................................... 1 SCREW - self-tapping, hex head, No. 8 NC x 3/8 inch .................. 1 ROD ASSEMBLY - piston, 2-1 /2 inch (64 mm) diameter, cylinder .......... 1 BUSHING - rod .............................................. 2 PISTON - cylinder .............................................. 1 SEAL - piston .................................................. 1 RING - backup, piston seal ....................................... 1 RING - wear, piston ............................................. 1 BOLT - hex, 1-1 /2 NF x 3-1 /2 inch, grade 8 ........................... 1 WASHER - flat, hardened, special, 1-1 /2 inch ......................... 1 FITTING - grease, straight, 1/8 PT x 21 /32 inch ....................... 2 KIT - seal, includes all items with an asterisk, also a seal and wiper not used in this application, and an instruction sheet ......................... 1

NOTE: The cylinder assembly part number is stamped on some cylinder glands or tubes.

Bur 8-9932

Issued April, 1997

8-164

89504105T

580 Super L Construction King Loader Backhoe

8-165

BACKHOE DIPPER CYLINDER REF. 1

PART NO. 183795A1

183795A2

2 2 4 5 6 8 9 11 12 13 14 15 16 17 18 19 20 21 22

183796A1 183796A2 NSS 1542914C1 *095146 *G102427 * 1542879C1 1542931C1 1542930C1 *238-5247 *G107970 276-2446 178850A1 0141555 G110569 * 1986753C1 *G102092 *G102090 25987R1 G104990 219-1 * 1542915C2

DESCRIPTION REO'D. CYLINDER ASSEMBLY - 127 (5) 10 x 583 mm (23 inch) stroke, dipper, see note, used with 123167A 1 pin (Ref 23, page 9-37) without center lubrication groove, no longer available, order 183795A2 cylinder and 123167A2 pin ..................................................... 1 CYLINDER ASSEMBLY - 127 (5) 10 x 583 mm (23 inch) stroke, dipper, see note, used with 123167A2 pin (Ref 23A, page 9-37) with center lubrication groove ................................................. 1 TUBE - cylinder, 183795A 1 ....................................... 1 TUBE - cylinder, 183795A2, see pin note on cylinder assembly ........... 1 GLAND ASSEMBLY - cylinder ..................................... 1 GLAND - cylinder ............................................ 1 WIPER - piston rod ........................................... 1 BUSHING - center ........................................... 1 KIT - seal, NSS, order 1542915C2 kit below ....................... 1 SEAL - rod, NSS, order 1542915C2 kit below .................... 1 SEAL - buffer, NSS, order 1542915C2 kit below .................. 1 O-RING - 4-5/810 x 1/8 inch wide, gland .......................... 1 RING - backup, gland O-ring ................................... 1 SCREW - self-tapping, hex head, No. 8 NC x 3/8 inch .................. 1 ROD ASSEMBLY - piston, 2-1 /2 inch (64 mm) diameter, cylinder .......... 1 BUSHING - rod .............................................. 2 PISTON - cylinder .............................................. 1 SEAL - piston .................................................. 1 RING - backup, piston seal ....................................... 1 RING - wear, piston ............................................. 1 BOLT - hex, 1-1 /2 NF x 3-1 /2 inch, grade 8 ........................... 1 WASHER - flat, hardened, special, 1-1 /2 inch ......................... 1 FITTING - grease, straight, 1/8 PT x 21 /32 inch ....................... 2 KIT - seal, includes all items with an asterisk, also a seal and wiper not used in this application, and an instruction sheet ......................... 1

NOTE: The cylinder assembly part number is stamped on some cylinder glands or tubes.

Bur 8-9932

Issued April, 1997

8-166

89402111S

580 Super L Construction King Loader Backhoe

8-167

BACKHOE BUCKET CYLINDER (TUBE GREASE FITTING AT CENTER) REF. 1

PART NO. 110290A1

8 9 11 12 13 14

*095146 *G109908 * 1542879C1 1542931C1 1542930C1 *238-5235 *038858 276-2446 196164A1

15 16 17 18 19 20 21 22

0140029 1986906C1 *G102286 *G100710 *G100711 28-2052 G104989 219-1

DESCRIPTION REO'D. CYLINDER ASSEMBLY - 80 (3-1 /2) 10 x 872 mm (34-5/16 inch) stroke, bucket, see note, no longer available, order 235916A 1 cylinder on page 8-169 ........................................................... 1 TUBE ASSEMBLY - cylinder, when stock is exhausted, order 235917A1 tube and 235921A1 gland on page 8-169 .................... 1 GLAND ASSEMBLY - cylinder ..................................... 1 GLAND - cylinder, if replacing old 11 0292A 1 tube with 235917 A 1 tube, also replace this gland with 235921 A 1 gland on page 8-169 ...... 1 WIPER - piston rod ........................................... 1 BUSHING - center .. . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 KIT - seal, NSS, order 1542923C2 kit below ....................... 1 SEAL - rod, NSS, order 1542923C2 kit below ... . .... . .... . ... .. . 1 SEAL - buffer, NSS, order 1542923C2 kit below .................. 1 O-RING - 3-1 /810 x 1/8 inch wide, gland . ... . .... . .... . .... . ... .. . 1 RING - backup .............................................. 1 SCREW - self-tapping, hex head, No. 8 NC x 3/8 inch . . .... . .... . ... .. . 1 ROD ASSEMBLY - piston, 2-1 /2 inch (64 mm) diameter, cylinder, replaces 1542658C1 rod . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 BUSHING - 50 x 60 x 25.5 mm long, piston rod ..................... 2 PISTON - cylinder . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SEAL - piston .................................................. 1 RING - backup, piston seal ... . .... . ... .. ... . .... . .... . .... . ... .. . 1 RING - wear, piston ............................................. 1 BOLT - hex, 1-1 /4 NF x 3-1 /4 inch, grade 8 .. ... . .... . .... . .... . ... .. . 1 WASHER - flat, hardened, special, 1-114 inch ......................... 1 FITTING - grease, straight, 1/8 PT x 21 /32 inch . . .... . .... . .... . ... .. . 2

2

110292A1

4

NSS 1542922C1

* 1542923C2

KIT - seal, includes all items with an asterisk and an instruction sheet .. . ... .. . 1

5 6

NOTE: The cylinder assembly part number is stamped on some cylinder glands or tubes.

Bur 8-9932

Issued April, 1997

8-168

BS97C157

580 Super L Construction King Loader Backhoe

8-169

BACKHOE BUCKET CYLINDER (TUBE GREASE FITTING 15 DEGREES ABOVE CENTER) REF. 1 2 4 5 6 8 9 11 12 13 14 15 16 17 18 19 20 21 22

PART NO. 235916A1 235917A2 NSS 235921A1 *095146 *G109908 * 1542879C1 1542931C1 1542930C1 *238-5235 *038858 276-2446 196164A1 0140029 1986906C1 *G102286 *G100710 *G100711 28-2052 G104989 219-1

DESCRIPTION REO'D. CYLINDER ASSEMBLY - 80 (3-1 /2) 10 x 872 mm (34-5/16 inch) stroke, bucket, see note .................................................. 1 TUBE ASSEMBLY - cylinder, replaces 235917 A 1 tube .................. 1 GLAND ASSEMBLY - cylinder ..................................... 1 GLAND - cylinder ............................................ 1 WIPER - piston rod ........................................... 1 BUSHING - center ........................................... 1 KIT - seal, NSS, order 1542923C2 kit below ....................... 1 SEAL - rod, NSS, order 1542923C2 kit below .................... 1 SEAL - buffer, NSS, order 1542923C2 kit below . . .... . .... . ... .. . 1 O-RING - 3-1 /810 x 1/8 inch wide, gland .......................... 1 RING - backup . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SCREW - self-tapping, hex head, No. 8 NC x 3/8 inch .................. 1 ROD ASSEMBLY - piston, 2-1 /2 inch (64 mm) diameter, cylinder. .. . ... .. . 1 BUSHING - 50 x 60 x 25.5 mm long, piston rod ..................... 2 PISTON - cylinder . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SEAL - piston .................................................. 1 RING - backup, piston seal ... . .... . ... .. ... . .... . .... . .... . ... .. . 1 RING - wear, piston ............................................. 1 BOLT - hex, 1-1 /4 NF x 3-1 /4 inch, grade 8 .. ... . .... . .... . .... . ... .. . 1 WASHER - flat, hardened, special, 1-114 inch ......................... 1 FITTING - grease, straight, 1/8 PT x 21 /32 inch . . .... . .... . .... . ... .. . 2

* 1542923C2

KIT - seal, includes all items with an asterisk and an instruction sheet .. . ... .. . 1

NOTE: The cylinder assembly part number is stamped on some cylinder glands or tubes.

Bur 8-9932

Issued April, 1997

8-170

~/r;

5

13

~@)~

89405143T

C??

~ ~

r

Y ~

r

8-171

580 Super L Construction King Loader Backhoe

BACKHOE DIPPER EXTENSION CYLINDER REF. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

PART NO. 1340969C2 1340970C1 NSS G109884 *095143 *G102425 * 1542875C1 1542999C1 1542998C1 *238-5231 *G109298 276-2446 1980296C1 G107277 *G102288 *G100444 *G100449 25863R1 S94643

DESCRIPTION REO'D. CYLINDER ASSEMBLY - 76 (3) 10 x 1068 mm (42 inch) stroke, dipper extension, see note ................................................ 1 TUBE - cylinder, without bushing ................................... 1 GLAND ASSEMBLY - cylinder ..................................... 1 GLAND - cylinder ............................................ 1 WIPER - piston rod ........................................... 1 BUSHING - center ........................................... 1 KIT - seal, NSS, order 1543267C1 kit below ....................... 1 SEAL - rod, NSS, order 1543267C1 kit below .................... 1 SEAL - buffer, NSS, order 1543267C1 kit below .................. 1 O-RING - 2-5/810 x 1/8 inch wide, gland .......................... 1 RING - backup, gland O-ring ................................... 1 SCREW - self-tapping, hex head, No. 8 NC x 3/8 inch .................. 1 ROD - piston, 44 mm (1 -3/4 inch) diameter, without bushing ............. 1 PISTON - cylinder .............................................. 1 SEAL - piston .................................................. 1 RING - backup, piston seal ....................................... 1 RING - wear, piston ............................................. 1 BOLT - hex, 3/4 NF x 2-1 /2 inch, grade 8 ............................ 1 WASHER - flat, special , hardened .................................. 1

* 1543267C1

KIT - seal, includes all items with an asterisk and an instruction sheet ......... 1

NOTE: The cylinder assembly part number is stamped on some cylinder glands or tubes.

Bur 8-9932

Issued April, 1997

8-172

9-1

580 Super L Construction King Loader Backhoe

ALPHABETICAL INDEX CHASSIS DESCRIPTION

PAGE

Backhoe Boom ............................................................................................................................. 9-37,9-39 Boom Latch ... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. .... 9-41 Buckets ........................................................................................................................ 9-51 - 9-59 Control Tower .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... .. 9-19,9-19B Controls ....................................................................................................................... 9-21 - 9-31 Dipper and Bucket .. ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... .... 9-43,9-45 Extendable Dipper ......................................................................................................... 9-47,9-49 Extendable Dipper Control ......... .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... .... 9-25,9-31 Stabilizers, Plates, and Pads ..................................................................................................9-33 Swing Cylinders and Swing Tower ...... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. .... 9-35 Battery Box .................................................................................................................................9-67 Cab Air Conditioner, Heater, and Blower ...................................................................... 9-119 - 9-127B Air Filter .. ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. .. 9-117 Compressor ..........................................................................................................................9-129 Control Panel and Wiring ... ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. .. 9-109 Doors and Mounting and Rear Window .................................................................. 9-101 - 9-107 Frame, Covers and Insulation .... .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. .... 9-99 Glass ......................................................................................................................................9-97 Headliner, Louvers, and Dome Lamp .. ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. .. 9-115 Windshield Wipers and Motors ................................................................................... 9-111 ,9-113 Canopy - ROPS ... ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. .. 9-131 Chassis .......................................................................................................................................9-65 Counterweight - Front .... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. .... 9-63 Decals .......................................................................................................................... 9-135 - 9-141 Fenders - Cab .... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. .... 9-81 Fenders and Closure Panels - Rear, ROPS Canopy ..................................................................9-79 Floor Plates and Mats .... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. .... 9-77 Front Cover and Pump Guard .......................................................................................9-71 - 9-71 D Frost Point Assembly .. ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. .... 9-61 Guard - Mud ...................................................................................................................... 9-67,9-83 Hood, Engine Side Panels, and Grille Unit.. ...... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... .... 9-73,9-75 Loader Antirollback Control ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. .... 9-11 Buckets ................................................................................................................9-15,9-15B,9-17 Bucket and Lift Controls ... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ...... 9-3 Clam Controls .................................................................................................................... 9-5,9-7 Frame and Mounting Parts ......... .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. .... 9-11 Guard - Valve ...................................................................................................................... 9-17B Links - Bucket and Cylinder. ....... .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. .... 9-13 Return-to-Dig Control ............................................................................................................. 9-11 Self-Leveling Control ........ .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ...... 9-9 Mirror - Rear View ................................................................................................ 9-97,9-131,9-131 B Radiator Shroud .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. .... 9-69 Seats and Seat Mounting Parts ....................................................................................... 9-85 - 9-95 Slow Moving Vehicle Emblem ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. .. 9-133 Step - Right-Hand .......................................................................................................................9-67 Tank - Hydraulic Oil .... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. ........ .. ....... ... ....... .. ....... ... ....... .. .... 9-67

Bur 8-9932

Issued April, 1997

9-2

e

CDI---u

BT97E136

580 Super L Construction King Loader Backhoe

9-3

LOADER LIFT AND BUCKET CONTROLS REF. 1

PART NO. 138605A1

2

133615A1

3 4 5

140-107 131-623 132661A1

6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

195615A1 614-6016 495-11028 495-81184 176311A1 108088A1 102761A1 432-828 112380A1 614-6016 396-41028 0136773 231-1446 413-628 496-21041

21 22 23 24 25 26 27 28 29

425-106 425-116 122359A1 120204A1 132931A1 0149288 432-612 119644A2 814-10040

29A

896-11010

30 31 32

614-6020 396-41028 829-1406

Bur 8-9932

DESCRIPTION REO'D. HANDLE - control lever, see page 4-21 for clutch cutout harness, switch and cover ........................................................ 1 BOOT - control lever, models without clam control lever, see page 9-7 for boot used on models with clam control lever .......................... 1 SCREW - machine, pan head Phillips, No. 10 NC x 3/4 inch ................ 1 NUT - U-type, No. 10 NC ............................................ 1 LEVER - control, loader lift and bucket control , see page 4-21 for clutch cutout harness, switch and cover ..................................... 1 BRACKET - control lever to bellcrank, replaces 105842A 1 bracket ........... 1 BOLT - hex, full threads, 6 - 1.0 x 16 mm ............................... 3 WASHER - flat, 9/32 x 5/8 x 1/16 inch .................................. 3 WASHER - flat, 21 /32 x 1-1 /2 x 1/32 inch, use as a spacer ................. 1 BELLCRANK - control , loader lift and bucket control ...................... 1 BUSHING - flanged, bellcrank ..................................... 2 PIN - bellcrank to control lever bracket ................................. 2 PIN - cotter, 1/8 x 1-3/4 inch ......................................... 2 RETAINER - bearing ............................................... 2 BOLT - hex, full threads, 6 - 1.0 x 16 mm ............................... 1 WASHER - flat, 9/32 x 7/8 x 3/32 inch, hardened ......................... 1 JOINT - ball, 3/8 inch NF ............................................ 2 NUT - hex, self-locking, 3/8 inch NC ................................... 1 BOLT - hex, 3/8 NC x 1-3/4 inch ...................................... 2 WASHER - flat, 13/32 x 13/16 x 3/32 inch, hardened, replaces 495-11041 1/16 inch thick washer used on some models ................... 2 NUT - hex, 3/8 inch NC ............................................. 2 NUT - hex, 3/8 inch NF ............................................. 2 ROD - bucket control ............................................... 1 ROD - lift control .................................................. 1 BOOT - 1/2 inch rod , at loader valve ................................... 2 PIN - clevis, special ................................................ 2 PIN - cotter, 3/32 x 3/4 inch .......................................... 2 VALVE ASSEMBLY - control, loader, two spool, parts list page 8-85 .......... 1 BOLT - hex, 10 - 1.5 x 40 mm , replaces 183586A 1 hex washer head bolt and 614-10035 35 mm long bolt used on some models ................. 3 WASHER - flat, 11 x 21 x 2.5 mm, hardened, replaces 895-110102 mm thick washer used on some models .................................... 3 BOLT - hex, full threads, 6 - 1.0 x 20 mm ............................... 3 WASHER - flat, 9/32 x 7/8 x 3/32 inch, hardened ......................... 3 NUT - hex, 6 mm - 1.0, class 10 ...................................... 3

Issued April, 1997

9-4

BT97D056

580 Super L Construction King Loader Backhoe

9-5

LOADER CLAM CONTROL REF. 1

PART NO. 120531A1

2 3 4 5 6 7 8 9

123815A1 170-104 129914A1 225-14105 439-5436 143210A1 124243A1 123493A1

10 11 12 13 14

413-632 495-21044 108088A1 133989A1 197049A1

14A 15 16 17 17A

239306A1 103-1437 614-6016 495-11028 515-2295

18 19 20 21 22 23 24 25 26 27 28 29

133617A1 195615A1 176311A1 108088A1 495-81184 102761A1 432-828 112382A1 425-116 413-632 231-1446 112380A1

DESCRIPTION REO'D. HANDLE - control lever, see page 4-21 for clutch cutout harness, switch and cover ........................................................ 1 LATCH - clam lock ................................................. 1 SCREW - machine, pan head Phillips, No. 5 NC x 3/8 inch ................. 2 SPRING - leaf, clam lock ............................................ 2 NUT - hex, No. 5 NC ............................................... 2 PIN - headed, 1/4 x 2-1 /4 inch ........................................ 1 CAP - push, 1/4 inch ............................................... 1 SPRING - torsion , latch ............................................. 1 LEVER - control, loader clam, see page 4-21 for clutch cutout harness, switch and cover .................................................. 1 BOLT - hex, 3/8 NC x 2 inch ......................................... 1 WASHER - flat, 7/16 x 1 x 5/64 inch ................................... 2 BUSHING - flanged, control lever ..................................... 2 SLEEVE - pivot ................................................... 1 ROD - control, clam , replaces 129358A 1 rod, no longer available, order 239306A 1 rod, Ref 14A ............................................. 1 ROD - control, clam ................................................ 1 RING - heavy section external retaining, No. 37 .......................... 1 BOLT - hex, full threads, 6 - 1.0 x 16 mm ............................... 3 WASHER - flat, 9/32 x 5/8 x 1/16 inch .................................. 3 CLAMP - P-type, 3/8 inch 10, clutch cutout control harness to control lever, see page 4-21 for harness, replaces 49852 clamp ................... 1 BOOT - control lever, clam .......................................... 1 BRACKET - control lever to bellcrank, replaces 105842A 1 bracket ........... 1 BELLCRANK - control , loader ........................................ 1 BUSHING - flanged, bellcrank ..................................... 2 WASHER - flat, 21 /32 x 1-1 /2 x 1/32 inch, use as a spacer ................. 1 PIN - bellcrank to control lever bracket ................................. 2 PIN - cotter, 1/8 x 1-3/4 inch ......................................... 2 BELLCRANK - control , loader clam .................................... 1 NUT - hex, 3/8 inch NF ............................................. 1 BOLT - hex, 3/8 NC x 2 inch ......................................... 1 NUT - hex, self-locking, 3/8 inch NC ................................... 1 RETAINER - bearing ............................................... 2 Continued on next page

Bur 8-9932

Issued April, 1997

9-6

BT97D056

580 Super L Construction King Loader Backhoe

9-7

LOADER CLAM CONTROL REF. 30 31 32 33 34 34A 35 36 36A

PART NO. 614-6016 396-41028 140-107 131-623 213-126 495-11041 187438A1 0149288 0149287

37 38 39 40 41

432-612 425-116 132873A1 113785A3 L18337

Bur 8-9932

DESCRIPTION REO'D. BOLT - hex, full threads, 6 - 1.0 x 16 mm ............................... 1 WASHER - flat, 9/32 x 7/8 x 3/32 inch, hardened ......................... 1 SCREW - machine, pan head Phillips, No. 10 NC x 3/4 inch ................ 1 NUT - U-type, No. 10 NC ............................................ 1 CLEVIS - adjustable, 3/8 inch NF ..................................... 1 WASHER - flat, 13/32 x 13/16 x 1/16 inch, between clevis and bellcrank ....... 1 ROD - control , clam , at loader valve ................................... 1 PIN - clevis, special, upper .......................................... 1 PIN - clevis, special , 5/16 x 15/16 inch, hardened, clam control rod lower clevis ........................................................... 1 PIN - cotter, 3/32 x 3/4 inch .......................................... 2 NUT - hex, 3/8 inch NF ............................................. 1 BOOT - 3/8 inch rod , at loader valve ................................... 1 VALVE ASSEMBLY - loader control , three-spool, parts list page 8-87 ......... 1 STRAP - tie, 15 inch, if used ......................................... 1

Issued April, 1997

9-8

BT97D057

580 Super L Construction King Loader Backhoe

9-9

LOADER SELF-LEVELING CONTROL REF. 1 2 3 4

PART NO. 137283A1 142404A1 193854A1 0149287

5 6 7 8 9 10 11

432-612 425-115 213-125 139865A1 844-10020 128580A1 NSS A30881

12 13 14 15 16 17

L15401 095096 124721A1 614-8025 895-11008 829-1408

Bur 8-9932

DESCRIPTION REO'D. WASHER - wave, at upright, loader arm pivot. ........................... 1 CAM - self-leveling ................................................. 1 CABLE - bucket level ............................................... 1 PIN - clevis, special, 5/16 x 15/16 inch, hardened, replaces 427-5094 pin used on some models ........................................... 2 PIN - cotter, 3/32 x 3/4 inch .......................................... 2 NUT - hex, 5/16 inch NF ............................................ 1 CLEVIS - adjustable, 5/16 inch NF .................................... 1 GUARD - cable ................................................... 1 BOLT - heavy hex flange , 10 - 1.5 x 20 mm ............................. 2 ROD ASSEMBLY - bucket level ...................................... 1 ROD - bucket level .............................................. 1 WASHER - special, hardened, flat, used as shim between bearing and snap ring ..................................................3 BEARING - pivot, self-aligning, 5/8 inch .............................. 2 RING - retaining, 5/8 inch, shaft retaining, special ........................ 2 SPRING - coil .................................................... 1 BOLT - hex, full threads, 8 - 1.25 x 25 mm ............................. .4 WASHER - flat, 9 x 17 x 1.6 mm ..................................... .4 NUT - hex, 8 mm - 1.25, class 10 .................................... .4

Issued April, 1997

9-10

J~()

~I @

BT97D058

9-11

580 Super L Construction King Loader Backhoe

LOADER LIFT FRAME AND MOUNTING PARTS LIFT CYLINDER, SUPPORT STRUT, RETURN-TO-DIG AND ANTI ROLLBACK REF. 1

2

3 4 5 6 7

PART NO. 141324A1 0127542 100696A1

8 9

109268A1 111522A 1 119129A1 495-81282 181842A1 800-44050 112366A2

10 11 12 13 14 15 16 17 18 19 20 21

219-55 128818A1 142524A1 614-6016 A62209 833-40406 0137363 193-1003 440-10616 128312A1 895-11010 113584A1

21A

199783A1

21B

242369A1 0121047 104824A1 118900A1

7A

22 23 24 25 26 27 28 29 30 31 32

33 34 35

113629A1 800-44040 182895A1 192815A1 103-3350 118901A1 800-44040 219-1 427-6088 432-612 495-11053

Bur 8-9932

DESCRIPTION REO'D. FRAME - loader lift .. . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 BUSHING - loader frame pivot .................................... .4 BUSHING - bucket cylinder link pivot, no longer included with frame, purchase separately ............................................ .4 BUSHING - bucket mounting .. . .... . ... .. ... . .... . .... . .... . ... .. .4 SHAFT - loader lift frame pivot ....................................... 1 PIN - lift cylinder pivot, closed end . . .... . ... .. ... . .... . .... . .... . ... .. . 2 WASHER - flat, 2-1 /16 x 3 x 3/32 inch ................................. .4 WASHER - special, hardened , install a minimum of one washer per side ... UAR RING - external retaining , No. 50, 50 mm ............................... 6 CYLINDER ASSEMBLY - 83 (3-1 /4) 10 x 766 mm (30-1 /8 inch) stroke, loader lift, parts list page 8-147 ....................................... 2 FITTING - grease, 90 degree, 1/8 PT x 27/32 inch .. . .... . .... . .... . ... .. . 2 BRACKET - mounting, return-to-dig switch .............................. 1 COVER - return-to-dig switch .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 BOLT - hex, full threads, 6 - 1.0 x 16 mm ............................... 2 CLAMP - P-type .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 NUT - U-type, 6 mm - 1.0 ........................................... 2 SWITCH - return-to-dig .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 NUT - hex, with external tooth lock washer, No. 6 NC ..................... 2 SCREW - machine, pan Phillips, No. 6 NC x 1 inch . . .... . .... . .... . ... .. . 2 BOLT - hex flange, special , 10 x 15 mm ................................ 2 WASHER - flat, 11 x 20 x 2 mm .. . .... . ... .. ... . .... . .... . .... . ... .. . 6 STRUT - support, loader frame, left-hand lift arm only, no longer available, order 242369A 1 strut. .. . .... . ... .. ... . .... . .... . .... . ... .. . 1 STRUT - support, loader frame, left-hand lift arm only, no longer available, order 242369A 1 strut. .. . .... . ... .. ... . .... . .... . .... . ... .. . 1 STRUT - support, loader frame, left-hand lift arm only ..................... 1 GROMMET - support strut. . . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 PIN - lock, includes lanyard and hair pin ................................ 1 PIN - left-hand lift cylinder rod end and support strut, mounts in the loader lift frame with the tapered end towards the outside of the frame ........ 1 PIN - 155 mm (6-1 /8 inch) long, right-hand lift cylinder rod end .. . .... . ... .. . 1 RING - external retaining , No. 40, pin retaining .......................... .4 ROD - anti rollback, attaches to bucket cylinder link . . .... . .... . .... . ... .. . 1 PIN - anti rollback rod to bucket cylinder link, replaces 116138A 1 pin .......... 1 RING - E-type, external retaining, No. 50 . ... .. ... . .... . .... . .... . ... .. . 1 PIN - loader lift frame to loader bucket ................................. 2 RING - external retaining , No. 40, pin retaining .. ... . .... . .... . .... . ... .. .4 FITTING - grease, straight, 1/8 PT x 21 /32 inch .......................... 2 PIN - clevis, 3/8 x 7/8 inch, hardened ... . ... .. ... . .... . .... . .... . ... .. . 1 PIN - cotter, 3/32 x 3/4 inch .......................................... 1 WASHER - flat, 17/32 x 1-1 /16 x 3/32 inch ... .. ... . .... . .... . .... . ... .. . 1

Issued April, 1997

580 Super L Construction King Loader Backhoe

9-13

LOADER FRAME BUCKET LINKS AND BUCKET CYLINDER LINKS REF. 1

PART NO. 141471A1

2

141472A1

3 4 5 6 7

118901A1 800-44040 219-1 D121194 D123157

7A 8 9 10 11 12

250851A1 614-8030 895-11008 892-11008 829-1408 139180A1

13

139235A1

14

139195A1

15 16 17 18 19 20

D151034 827-20190 D132076 896-11020 829-1420 113133A2

21 22 23

116339A1 800-44040 219-1

Bur 8-9932

DESCRIPTION REO'D. LINK - bucket, left-hand, without mounting holes for bucket position pointer, used in production, for service order 141472A 1 link, item 2 ........... 1 LINK - bucket, left-hand or right-hand, with mounting holes for bucket position pointer ................................................. 1-2 PIN - bucket links to loader bucket .................................... 2 RING - external retaining , No. 40, pin retaining .......................... .4 FITTING - grease, straight, 1/8 PT x 21 /32 inch .......................... 2 POINTER - bucket position, models without clam bucket ................... 1 POINTER - bucket position, models with clam bucket, no longer available, order 250851A1 pointer, Ref 7A .............................. 1 POINTER - bucket position, models with clam bucket ..................... 1 BOLT - hex, full threads, 8 - 1.25 x 30 mm .............................. 2 WASHER - flat, 9 x 17 x 1.6 mm ...................................... 2 WASHER - lock, 8 mm ............................................. 2 NUT - hex, 8 mm - 1.25, class 10 ..................................... 2 LINK - bucket cylinder, outer right-hand and inner and outer left-hand, includes item 15 bushing ............................................ 3 LINK - bucket cylinder, inner right-hand, with extra hole for antirollback rod, includes item 15 bushing , models without clam bucket, see item 14 link for models with clam bucket ...................................... 1 LINK - bucket cylinder, inner right-hand, with extra hole for antirollback rod , includes item 15 bushing , models with clam bucket, see item 13 for models without clam bucket. ......................................... 1 BUSHING - one per each link, items 12-14 ........................... 1 BOLT - hex, 20 - 2.5 x 190 mm, class 10.9 ............................. .4 BUSHING - spacer, cylinder links .................................... .4 WASHER - flat, 22 x 37 x 4 mm, hardened .............................. 8 NUT - hex, 20 mm - 2.5, class 10 .................................... .4 CYLINDER ASSEMBLY - 76 (3) ID x 522 mm (20-9/16 inch) stroke, loader bucket, parts list page 8-149 .................................... 2 PIN - bucket cylinder rod end ........................................ 2 RING - external retaining , No. 40, pin retaining .......................... .4 FITTING - grease, straight, 1/8 PT x 21 /32 inch .......................... 2

Issued April, 1997

9-14

B9504111T

580 Super L Construction King Loader Backhoe

9-15

LOADER LONG LIP BUCKET REF.

PART NO. 141473A1

1 2 3 3A 4 5 6 7 8 9

NSS D129264 112946A1 113457A1 20-21232 429-1012 828-20160 142538A1 832-10420 896-11020

Bur 8-9932

DESCRIPTION REO'D. BUCKET ASSEMBLY - loader, without bucket teeth , order from Machinery Price List, 2083 mm (82 inch) wide ........................... 1 BUCKET - loader ............................................... 1 BUSHING - bucket ear ........................................... 8 EDGE - cutting, center, 2083 mm (82 inch) bucket ..................... 1 EDGE - cutting, weld-on, blade mounting ............................ 1 BOLT - plow, 3/4 NC x 2 inch, grade 8 .............................. 10 NUT - hex, 3/4 inch NC, grade 8 .................................. 10 BOLT - hex, 20 - 2.5 x 160 mm, class 10.9 .............................. 2 SPACER - chain hook .............................................. 2 NUT - hex, self-locking, 20 mm - 2.5 ................................... 2 WASHER - flat, 22 x 37 x 4 mm, hardened ............................. .4

Issued April, 1997

9-15A

fr'

fl/(/

e\

580 Super L Construction King Loader Backhoe

9-15B

LOADER LONG LIP BUCKETS REF.

PART NO. 142687A1

1 2

NSS D129264 134844A1 828-20160 142538A1 832-10420 896-11020 185506A1 20-21232 429-1012

3 4 5 6 7 8 9 10

198539A1 11 12 13 14 15 16 17 18 19 20

NSS D129264 134844A1 185506A1 20-21232 429-1012 828-20160 142538A1 832-10420 896-11020

Bur 8-9932

DESCRIPTION REO'D. BUCKET ASSEMBLY - loader, without bucket teeth , order from Machinery Price List, 2362 mm (93 inch) wide, no longer available, order 198539A 1 bucket ............................................. 1 BUCKET - loader ............................................... 1 BUSHING - bucket ear ........................................... 8 EDGE - cutting, weld-on, blade mounting ............................ 1 BOLT - hex, 20 - 2.5 x 160 mm, class 10.9 ........................... 2 SPACER - chain hook ........................................... 2 NUT - hex, self-locking , 20 mm - 2.5 ................................ 2 WASHER - flat, 22 x 37 x 4 mm, hardened .......................... .4 EDGE - cutting , bolt-on ............................................. 1 BOLT - plow, 3/4 NC x 2 inch, grade 8 ................................ 10 NUT - hex, 3/4 inch NC, grade 8 ..................................... 10 BUCKET ASSEMBLY - loader, without bucket teeth, order from Machinery Price List, 2362 mm (93 inch) wide, if used ..................... 1 BUCKET - loader ............................................... 1 BUSHING - bucket ear ........................................... 8 EDGE - cutting, weld-on, blade mounting ............................ 1 EDGE - cutting, bolt-on , 93 inch (2362 mm) bucket. .................... 1 BOLT - plow, 3/4 NC x 2 inch, grade 8 .............................. 10 NUT - hex, 3/4 inch NC, grade 8 .................................. 10 BOLT - hex, 20 - 2.5 x 160 mm, class 10.9 ........................... 2 SPACER - chain hook ........................................... 2 NUT - hex, self-locking, 20 mm - 2.5 ................................ 2 WASHER - flat, 22 x 37 x 4 mm, hardened .......................... .4

Issued April, 1997

580 Super L Construction King Loader Backhoe

9-17

LOADER CLAM BUCKET REF.

PART NO. 185488A1

23 24 25

175156A1 NSS D31140 142300A1 20-21232 29-1012 844-10110 D51391 832-10410 219-1 175160A1 NSS D129264 121920A1 20-21032 29-1010 D51392 814-10090 895-11010 832-10410 D51393 814-10080 895-11010 832-10410 321 -1708 321 -1707 D123157

26

250851A1

1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

22

Bur 8-9932

DESCRIPTION REO'D. BUCKET ASSEMBLY - clam, order from Machinery Price List, 2083 mm (82 inch) wide .................................................... 1 CLAM ASSEMBLY - bucket ....................................... 1 CLAM - bucket .............................................. 1 BUSHING - 25 mm (1 inch) long, clam pivot ...................... .4 EDGE - cutting , bucket. .......................................... 2 BOLT - plow, 3/4 NC x 2 inch, grade 8 .............................. 20 NUT - hex, 3/4 inch NC, grade 8 .................................. 20 BOLT - heavy hex flange , 10- 1.5 x 110 mm . ......................... 2 PIN - pivot, clam to blade ......................................... 2 NUT - hex, self-locking , 10 mm - 1.5 ................................ 2 FITTING - grease, straight, 1/8 PT x 21 /32 inch ....................... 2 BLADE ASSEMBLY - clam bucket. ................................. 1 BLADE - bucket ............................................. 1 BUSHING - bucket ear ........................................ 8 EDGE - cutting, blade ............................................ 1 BOLT - plow, 5/8 NC x 2 inch, grade 8 .............................. 10 NUT - hex, 5/8 inch NC, grade 8 .................................. 10 PIN - cylinder mounting, upper ....................................... 2 BOLT - hex, 10- 1.5 x 90 mm ........................................ 2 WASHER - flat, 11 x 20 x 2 mm ...................................... 2 NUT - hex, self-locking, 10 mm - 1.5 ................................... 2 PIN - cylinder mounting, lower ........................................ 2 BOLT - hex, 10- 1.5 x 80 mm ........................................ 2 WASHER - flat, 11 x 20 x 2 mm ...................................... 2 NUT - hex, self-locking, 10 mm - 1.5 ................................... 2 DECAL - 0 - 2 - 4, clam bucket opening indicator ......................... 1 DECAL - clam bucket position ........................................ 1 POINTER - bucket position, bolts to clam bucket link, see page 9-13 for link and mounting hardware, no longer available, order 250851 A 1 pointer, Ref 26 .................................................... 1 POINTER - bucket position, bolts to clam bucket link, see page 9-13 for link and mounting hardware .......................................... 1

Issued April , 1997

9-17A

BT97D059

580 Super L Construction King Loader Backhoe

9-17B

LOADER VALVE GUARD REF. 1 2 3 4 5

PART NO. 230241A1 228944A2 F44505 827-10040 627-10025 896-11010

DESCRIPTION REO'D. KIT - guard, loader valve, purchase from Parts and Components, if used ...... 1 GUARD - valve shield ........................................... 1 SPACER - valve, used on models with two spool valves ................. 1 SOLT - hex, 10 - 1.5 x 40 mm, class 10.9 ............................ 1 SOLT - hex, full threads, 10 - 1.5 x 25 mm, class 10.9 .................. 1 WASHER - flat, 11 x 21 x 2.5 mm, hardened .......................... 2

6 7 8

238048A1 614-10025 896-11010

GUARD - valve shield, if used ........................................ 1 SOLT - hex, full threads, 10- 1.5 x 25 mm .............................. 2 WASHER - flat, 11 x 21 x 2.5 mm, hardened ............................ 2

Sur 8-9932

Issued April, 1997

9-18

89504113T

580 Super L Construction King Loader Backhoe

9-19

*BACKHOE CONTROL TOWER REF. 1

PART NO.

* 180378A1

2 2A 3 4 5 6 7 8 9

180376A1 180402A1 121519A1 183586A1 128403A1 130480A1 128401A1 130479A1 353-411

10 11 12 13 13A 14 15 16 17

281-1878 281-18712 195-140 0149866 0149867 136822A1 0149868 136824A1 140-106

18

131-623

19 20 21 22

104540A1 104541A1 496-41041 179956A1

* NOTE:

Bur 8-9932

DESCRIPTION REO'D. SUPPORT - backhoe control mounting, without 3 mounting holes in base for a seal support bracket, see item 1 support and item 11 seal support bracket on page 9-19B ....................................... 1 BRACKET - mounting, left-hand, 6 spool valve ........................... 1 BRACKET - mounting, left-hand , 7 spool valve ........................... 1 BRACKET - mounting, right-hand , valve mounting ........................ 1 BOLT - special, includes washer, 10 x 35 mm ........................... 8 COVER - rear, console, used on all models with foot swing ................. 1 COVER - console, front, used on all models with foot swing ................. 1 COVER - console, rear, used on all models with hand swing ................ 1 COVER - front, console, used on all models with hand swing ................ 1 PLUG - button, 1 inch, nylon, 1 used with 130479A1 console - 2 used with 130480A 1 console cover ...................................... 1-2 SCREW - self-tapping, hex washer head, 1/4 NC x 1/2 inch, lower ........... 2 SCREW - self-tapping, hex washer head, 1/4 NC x 3/4 inch, upper ........... 3 WASHER - flat, 9/32 x 5/8 x 1/16 inch .................................. 5 BOOT - used with 130480A 1 console cover with 5 control levers ............. 1 BOOT - used with 130480A 1 console cover with 6 control levers ............. 1 RETAINER - boot, used with items 13 and 13A .......................... 1 BOOT - used with 130479A 1 console cover with 4 control levers ............. 1 RETAINER - boot, used with item 15 only ............................... 1 SCREW - machine, pan head Phillips, No. 10 NC x 1/2 inch, replaces 140-1073/4 inch long screw, (4) used with 136822A1 retainer, (6) used with 136824A 1 retainer ........................................... 4-6 NUT - U-type, No. 10 NC (4) used with 136822A 1 retainer, (6) used with 136824A 1 retainer ............................................... 4-6 SEAL - foam, adhesive-backed, control mounting support, if used ............ 1 SEAL - foam, adhesive-backed, control mounting support, if used ............ 1 WASHER - flat, 13/32 x 1-1 /8 x 9/64 inch, hardened ...................... 2 MOUNT - console ................................................. 2

Used with control rods on pages 9-21 , 9-23, 9-25, 9-27, 9-29 and 9-31 .

Issued April, 1997

9-19A

89504114T

580 Super L Construction King Loader Backhoe

9-19B

*BACKHOE CONTROL TOWER SUPPORT AND SEALS REF. 1 2 2A 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

PART NO.

* 185975A1 180376A1 180402A1 121519A1 614-10035 496-41041 179956A1 184696A1 814-10060 496-41041 182295A1 184695A1 614-8020 895-11008 892-11008 190721A1 184694A1 614-6016 895-11006 892-11006

DESCRIPTION REO'D. SUPPORT - backhoe control mounting , with 3 mounting holes in base for item 11 seal support bracket, also see item 1 support on page 9-19 ........ 1 BRACKET - mounting, left-hand , 6 spool valve ........................... 1 BRACKET - mounting, left-hand , 7 spool valve ........................... 1 BRACKET - mounting, right-hand , valve mounting ........................ 1 BOLT - hex, full threads, 10 - 1.5 x 35 mm ............................. .4 WASHER - flat, 13/32 x 1-1 /8 x 9/64 inch, hardened ..................... .4 MOUNT - console ................................................. 2 BRACKET - seal support, front ....................................... 2 BOLT - hex, 10 - 1.5 x 60 mm ....................................... .4 WASHER - flat, 13/32 x 1-1 /8 x 9/64 inch, hardened ..................... .4 SEAL - foam , control tower .......................................... 1 BRACKET - seal support, front ....................................... 1 BOLT - hex, full threads, 8 - 1.25 x 20 mm .............................. 3 WASHER - flat, 9 x 17 x 1.6 mm ...................................... 2 WASHER - lock, 8 mm ............................................. 3 SEAL - noise reduction, backhoe valve rods ............................. 1 BRACKET - seal support, rear ........................................ 1 BOLT - hex, full threads, 6 - 1.0 x 16 mm .............................. .4 WASHER - flat, 6.6 x 12 x 1.6 mm .................................... 2 WASHER - lock, 6 mm ............................................ .4

* NOTE:

Used with control rods on pages 9-23B, 9-230, 9-25, 9-27, 9-29B and 9-31 . See page 9-19, items 5 through 18 for console covers and control lever boots.

Bur 8-9932

Issued April, 1997

9-20

o~

o

~

o

695041161

580 Super L Construction King Loader Backhoe

9-21

BACKHOE CONTROLS WITH FOOT SWING WITH NON-EXTENDABLE DIPPER USED WITH 180378A1 CONTROL TOWER SUPPORT (See Item 1 Support On Page 9-19) REF. 1 2 3 4 5 6 7

PART NO. 129015A1 614-8025 832-10408 059912 136267A1 136269A1 0148992

8 9 10 11 12 13 14 15

136263A1 0150397 425-118 136261A1 0150435 0150434 L54563 A30881

16

034666

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

0150486 0148994 0139039 614-8025 832-10408 213-126 0149288 0150493 427-6088 432-612 425-156 127998A1 128000A1 128002A1 127996A1 128004A1 127994A1

OESCRIPTION REO'O. SHAFT - pivot, control levers ......................................... 1 BOLT - hex, full threads, 8 - 1.25 x 25 mm ... .. ... . .... . .... . .... . ... .. . 1 NUT - hex, self-locking, 8 mm - 1.25 ................................... 1 KNOB - lever, stabilizer control levers ... . ... .. ... . .... . .... . .... . ... .. . 2 LEVER - control, boom ............................................. 1 LEVER - control, bucket ... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 BUSHING - control lever, used with 136267A1 and 136269A1 control levers . ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 LEVER - control, dipper ............................................. 1 BELLCRANK - dipper control .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 NUT - hex, 1/2 inch NF ............................................. 3 LEVER - control, stabilizer .. . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 BELLCRANK - right-hand stabilizer control .............................. 1 BELLCRANK - left-hand stabilizer control . ... .. ... . .... . .... . .... . ... .. . 1 KNOB - control lever, boom, dipper and bucket control levers ............... 3 WASHER - special, hardened , flat, used as a shim between control levers ........................................................ UAR WASHER - flat, special, 3/4 inch, 3/4 inch, hardened, may be used in place of item 15 ................................................... 1 SPACER - control lever, not used on models with extendable dipper ... . ... .. . 1 SHAFT - swing control .............................................. 1 BEARING - flange type, self-aligning , shaft. .. .. ... . .... . .... . .... . ... .. . 2 BOLT - hex, full threads, 8 - 1.25 x 25 mm ............................. .4 NUT - hex, self-locking, 8 mm - 1.25 .... . ... .. ... . .... . .... . .... . ... .. .4 CLEVIS - adjustable, 3/8 inch NF ..................................... 3 PIN - clevis, special .. . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 3 CLEVIS - 3/8 inch, stabilizer control rod , special .......................... 2 PIN - clevis, 3/8 x 7/8 inch, hardened ... . ... .. ... . .... . .... . .... . ... .. . 2 PIN - cotter, 3/32 x 3/4 inch .......................................... 5 NUT - hex, jam, 3/8 inch NF . .... . .... . ... .. ... . .... . .... . .... . ... .. . 6 ROO - left-hand stabilizer control. ..................................... 1 ROO - right-hand stabilizer control . .... . ... .. ... . .... . .... . .... . ... .. . 1 ROO - dipper control ............................................... 1 ROO - boom control .. . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 ROO - bucket control ............................................... 1 ROO - swing control. . . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 Continued on next page

Bur 8-9932

Issued April, 1997

9-22

o~

o

~

o

695041161

580 Super L Construction King Loader Backhoe

9-23

BACKHOE CONTROLS WITH FOOT SWING WITH NON-EXTENDABLE DIPPER USED WITH 180378A1 CONTROL TOWER SUPPORT (See Item 1 Support On Page 9-19) REF. 34 36 37 38 39 40 41 42 44 45 46 47 48 49

PART NO. 0149295 425-116 0149287 432-612 136271A1 136270A1 219-1 614-10025 832-10410 0150503 0149262 425-156 0149288 432-612

Bur 8-9932

DESCRIPTION REO'D. JOINT - ball, swing control rod to shaft ................................. 1 NUT - hex, 3/8 inch NF .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 PIN - clevis, special, 5/16 x 15/16 inch, hardened, rods to valve ............. 6 PIN - cotter, 3/32 x 3/4 inch . . .... . .... . ... .. ... . .... . .... . .... . ... .. . 6 PEDAL - left-hand swing ............................................ 1 PEDAL - right-hand swing .. . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 FITTING - grease, straight, 1/8 PT x 21 /32 inch .......................... 2 BOLT - hex, full threads, 10 - 1.5 x 25 mm ... .. ... . .... . .... . .... . ... .. .4 NUT - hex, self-locking, 10 mm - 1.5 .................................. .4 ROD - with clevis, swing pedal to cross shaft . .. ... . .... . .... . .... . ... .. . 2 CLEVIS - special , swing pedal rod .................................... 2 NUT - hex, jam, 3/8 inch NF . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 PIN - clevis, special, swing pedal rod ................................. .4 PIN - cotter, 3/32 x 3/4 inch . . .... . .... . ... .. ... . .... . .... . .... . ... .. .4

Issued April, 1997

9-23A

o~

o

~

o

6950 41171

580 Super L Construction King Loader Backhoe

9-23B

BACKHOE CONTROLS WITH FOOT SWING WITH NON-EXTENDABLE DIPPER USED WITH 185975A1 CONTROL TOWER SUPPORT (See Item 1 Support On Page 9-19B) REF. 1 2 3 4 5 6 7

PART NO. 129015A1 614-8025 832-10408 059912 136267A1 136269A1 0148992

8 9 10 11 12 13 14 15

136263A1 0150397 425-118 136261A1 0150435 0150434 L54563 A30881

16

034666

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

0150486 0148994 0148993 614-8025 832-10408 213-126 0149288 0150493 427-6088 432-612 425-156 189297A1 189296A1 189295A1 189298A1 189294A1 189299A1

OESCRIPTION REO'O. SHAFT - pivot, control levers ......................................... 1 BOLT - hex, full threads, 8 - 1.25 x 25 mm ... .. ... . .... . .... . .... . ... .. . 1 NUT - hex, self-locking, 8 mm - 1.25 ................................... 1 KNOB - lever, stabilizer control levers ... . ... .. ... . .... . .... . .... . ... .. . 2 LEVER - control, boom ............................................. 1 LEVER - control, bucket ... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 BUSHING - control lever, used with 136267A1 and 136269A1 control levers . ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 LEVER - control, dipper ............................................. 1 BELLCRANK - dipper control .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 NUT - hex, 1/2 inch NF ............................................. 3 LEVER - control, stabilizer .. . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 BELLCRANK - right-hand stabilizer control .............................. 1 BELLCRANK - left-hand stabilizer control . ... .. ... . .... . .... . .... . ... .. . 1 KNOB - control lever, boom, dipper and bucket control levers ............... 3 WASHER - special, hardened , flat, used as a shim between control levers ........................................................ UAR WASHER - flat, special, 3/4 inch, 3/4 inch, hardened, may be used in place of item 15 ................................................... 1 SPACER - control lever, not used on models with extendable dipper ... . ... .. . 1 SHAFT - swing control .............................................. 1 BEARING - self-aligning , shaft ... . .... . ... .. ... . .... . .... . .... . ... .. . 2 BOLT - hex, full threads, 8 - 1.25 x 25 mm ............................. .4 NUT - hex, self-locking, 8 mm - 1.25 .... . ... .. ... . .... . .... . .... . ... .. .4 CLEVIS - adjustable, 3/8 inch NF ..................................... 3 PIN - clevis, special .. . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 3 CLEVIS - 3/8 inch, stabilizer control rod , special .......................... 2 PIN - clevis, 3/8 x 7/8 inch, hardened ... . ... .. ... . .... . .... . .... . ... .. . 2 PIN - cotter, 3/32 x 3/4 inch .......................................... 5 NUT - hex, jam, 3/8 inch NF . .... . .... . ... .. ... . .... . .... . .... . ... .. . 6 ROO - left-hand stabilizer control. ..................................... 1 ROO - right-hand stabilizer control . .... . ... .. ... . .... . .... . .... . ... .. . 1 ROO - dipper control ............................................... 1 ROO - boom control .. . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 ROO - bucket control ............................................... 1 ROO - swing control. . . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 Continued on next page

Bur 8-9932

Issued April, 1997

9-23C

o~

o

~

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6950 41171

580 Super L Construction King Loader Backhoe

9-23D

BACKHOE CONTROLS WITH FOOT SWING WITH NON-EXTENDABLE DIPPER USED WITH 185975A1 CONTROL TOWER SUPPORT (See Item 1 Support On Page 9-19B) REF. 34 36 37 38 39 40 41 42 44 45 46 47 48 49

PART NO. 0149295 425-116 0149287 432-612 136271A1 136270A1 219-1 614-10025 832-10410 0150503 0149262 425-156 0149288 432-612

Bur 8-9932

DESCRIPTION REO'D. JOINT - ball, swing control rod to shaft ................................. 1 NUT - hex, 3/8 inch NF .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 PIN - clevis, special, 5/16 x 15/16 inch, hardened, rods to valve ............. 6 PIN - cotter, 3/32 x 3/4 inch . . .... . .... . ... .. ... . .... . .... . .... . ... .. . 6 PEDAL - left-hand swing ............................................ 1 PEDAL - right-hand swing .. . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 FITTING - grease, straight, 1/8 PT x 21 /32 inch .......................... 2 BOLT - hex, full threads, 10 - 1.5 x 25 mm ... .. ... . .... . .... . .... . ... .. .4 NUT - hex, self-locking, 10 mm - 1.5 .................................. .4 ROD - with clevis, swing pedal to cross shaft . .. ... . .... . .... . .... . ... .. . 2 CLEVIS - special , swing pedal rod .................................... 2 NUT - hex, jam, 3/8 inch NF . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 PIN - clevis, special, swing pedal rod ................................. .4 PIN - cotter, 3/32 x 3/4 inch . . .... . .... . ... .. ... . .... . .... . .... . ... .. .4

Issued April, 1997

9-24

~o

895041181

580 Super L Construction King Loader Backhoe

9-25

BACKHOE CONTROLS WITH FOOT SWING PARTS USED WITH EXTENDABLE DIPPER REF. 1 2 3 4 5 6 7 8 9 10

PART NO. L54563 136263A1 425-118 182006A1 A30881 213-126 427-6088 432-612 425-156 129872A1

10A

189293A1

11

0149287

Bur 8-9932

DESCRIPTION REO'D. KNOB - control lever, extendahoe ..................................... 1 LEVER - control, extendahoe ........................................ 1 NUT - hex, 1/2 inch NF ............................................. 1 BELLCRANK - extendahoe control lever ................................ 1 WASHER - special, hardened , flat, spacer ........................... UAR CLEVIS - adjustable, 3/8 inch NF ..................................... 1 PIN - clevis, 3/8 x 7/8 inch, hardened .................................. 1 PIN - cotter, 3/32 x 3/4 inch .......................................... 2 NUT - hex, jam, 3/8 inch NF ......................................... 1 ROD - extendahoe control lever to valve, used with 180378A 1 control tower support, see item 1 support on page 9-19 .......................... 1 ROD - extendahoe control lever to valve, used with 185975A 1 control tower support, see item 1 support on page 9-19B ......................... 1 PIN - clevis, special, 5/16 x 15/16 inch, hardened, rod to valve .. . .... . ... .. . 1

Issued April, 1997

9-26

B9504119T

580 Super L Construction King Loader Backhoe

9-27

BACKHOE CONTROLS WITH HAND SWING *UPPER CONTROL LEVERS WITH NON-EXTENDABLE DIPPER REF. 1

2 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

22 23 24 25 26

PART NO. 108864A1 0148947 109131A1 109132A1 059912 425-118 108924A1 108923A1 495-11081 039118 125113A1 106989A1 125113A1 106990A1 425-1110 178006A1 178004A1 102765A1 432-828 112380A1 614-6016 396-41028 614-6020 829-1406 A30881

* NOTE:

Bur 8-9932

DESCRIPTION REO'D. PLATE - mounting, bearing and bellcrank . ... .. ... . .... . .... . .... . ... .. . 1 SHAFT - pivot, stabilizer lever ........................................ 1 LEVER - stabilizer, left-hand . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 LEVER - stabilizer, right-hand ........................................ 1 KNOB - lever, stabilizer levers .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 NUT - hex, 1/2 inch NF ............................................. 2 BELLCRANK - left-hand stabilizer lever . . ... .. ... . .... . .... . .... . ... .. . 1 BELLCRANK - right-hand stabilizer lever ............................... 1 WASHER - flat, 13/16 x 1-15/32 x 1/8 inch ... .. ... . .... . .... . .... . ... .. . 1 KNOB - control lever ............................................... 2 LEVER - control, boom and swing . . .... . ... .. ... . .... . .... . .... . ... .. . 1 BELLCRANK - left-hand boom and swing lever .......................... 1 LEVER - control, bucket and dipper .... . ... .. ... . .... . .... . .... . ... .. . 1 BELLCRANK - right-hand bucket and dipper lever ........................ 1 NUT - hex, 5/8 inch NF .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 BELLCRANK - boom and swing control lever ............................ 1 BELLCRANK - bucket and dipper control lever .. ... . .... . .... . .... . ... .. . 1 PIN - bellcrank ....................................................2 PIN - cotter, 1/8 x 1-3/4 inch . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 RETAINER - bearing .............................................. .4 BOLT - hex, full threads, 6 - 1.0 x 16 mm . ... .. ... . .... . .... . .... . ... .. . 2 WASHER - flat, 9/32 x 7/8 x 3/32 inch, hardened ......................... 2 BOLT - hex, full threads, 6 - 1.0 x 20 mm . ... .. ... . .... . .... . .... . ... .. . 6 NUT - hex, 6 mm - 1.0, class 10 ...................................... 6 WASHER - special, hardened .... . .... . ... .. ... . .... . .... . .... . ... UAR

See page 9-29 or 9-29B for lower control levers.

Issued April, 1997

9-28

C'

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B9504120T

\

@

580 Super L Construction King Loader Backhoe

9-29

BACKHOE CONTROLS WITH HAND SWING *LOWER CONTROL LEVERS WITH NON-EXTENDABLE DIPPER USED WITH 180378A1 CONTROL TOWER SUPPORT (See Item 1 Support On Page 9-19) REF. 1 2

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

PART NO. 115744A1 115743A1 0149287 432-612 425-116 213-126 0149288 125779A1 0149295 182636A1 0136773 413-624 425-106 182635A1 125776A1 614-10025 832-10410 231-2446

* NOTE:

Bur 8-9932

DESCRIPTION REO'D. ROD - stabilizer, right-hand stabilizer ... . ... .. ... . .... . .... . .... . ... .. . 1 ROD - stabilizer, left-hand stabilizer ................................... 1 PIN - clevis, special, 5/16 x 15/16 inch, hardened, rods to valve . . .... . ... .. . 6 PIN - cotter, 3/32 x 3/4 inch .......................................... 8 NUT - hex, 3/8 inch NF ............................................. 6 CLEVIS - adjustable, 3/8 inch NF ..................................... 2 PIN - clevis, special ................................................ 2 ROD - bucket control ............................................... 1 JOINT - ball, control rod ............................................. 2 ROD - dipper control ............................................... 1 JOINT - ball, 3/8 inch NF, control rods ................................. 2 BOLT - hex, 3/8 NC x 1-1 /2 inch ...................................... 2 NUT - hex, 3/8 inch NC ............................................. 2 ROD - boom control ................................................ 1 ROD - swing control. ............................................... 1 BOLT - hex, full threads, 10- 1.5 x 25 mm .............................. 2 NUT - hex, self-locking, 10 mm - 1.5 ................................... 2 NUT - hex, self-locking, 3/8 inch NF ................................... 2

See page 9-27 for upper control levers.

Issued April, 1997

9-29A

C'

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8)

B9504120T

\

@

580 Super L Construction King Loader Backhoe

9-29B

BACKHOE CONTROLS WITH HAND SWING *LOWER CONTROL LEVERS WITH NON-EXTENDABLE DIPPER USED WITH 185975A1 CONTROL TOWER SUPPORT (See Item 1 Support On Page 9-19B) REF. 1 2

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

PART NO. 185981A1 185982A1 0149287 432-612 425-116 213-126 0149288 185977A1 0149295 185978A1 0136773 413-624 425-106 185979A1 185980A1 614-10025 832-10410 231-2446

* NOTE:

Bur 8-9932

DESCRIPTION REO'D. ROD - stabilizer, right-hand stabilizer ... . ... .. ... . .... . .... . .... . ... .. . 1 ROD - stabilizer, left-hand stabilizer ................................... 1 PIN - clevis, special, 5/16 x 15/16 inch, hardened, rods to valve . . .... . ... .. . 6 PIN - cotter, 3/32 x 3/4 inch .......................................... 8 NUT - hex, 3/8 inch NF ............................................. 6 CLEVIS - adjustable, 3/8 inch NF ..................................... 2 PIN - clevis, special ................................................ 2 ROD - bucket control ............................................... 1 JOINT - ball, control rod ............................................. 2 ROD - dipper control ............................................... 1 JOINT - ball, 3/8 inch NF, control rods ................................. 2 BOLT - hex, 3/8 NC x 1-1 /2 inch ...................................... 2 NUT - hex, 3/8 inch NC ............................................. 2 ROD - boom control ................................................ 1 ROD - swing control. ............................................... 1 BOLT - hex, full threads, 10- 1.5 x 25 mm .............................. 2 NUT - hex, self-locking, 10 mm - 1.5 ................................... 2 NUT - hex, self-locking, 3/8 inch NF ................................... 2

See page 9-27 for upper control levers.

Issued April, 1997

9-29C

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IEXCA~ATOR CONTROL PA TERNI

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9-290

580 Super L Construction King Loader Backhoe

BACKHOE CONTROLS IN EXCAVATOR CONTROL PATTERN REF. 1 2 3 4 5

PART NO. 245592A1 * 195030A2 * 195032A1 E49498 E49497 198410A1

DESCRIPTION REO'D. KIT - excavator control pattern, purchase from Parts and Components ........ 1 ROD - dipper, replaces existing boom control rod ...................... 1 ROD - boom, replaces existing dipper control rod ...................... 1 DECAL - control, right-hand ....................................... 1 DECAL - control, left-hand ........................................ 1 PLATE - excavator control pattern .................................. 1

* NOTE:

The right-hand control lever, which used to control the dipper, now controls the boom and the left-hand control lever, which used to control the boom, now controls the dipper.

1 NOTE: The machine must be equipped with hand swing controls. If your machine is

equipped with (Case) foot swing controls, the foot swing to hand swing controls field kit must be ordered and installed before installing this kit.

Bur 8-9932

Issued April, 1997

9-30

I

B9405048T

580 Super L Construction King Loader Backhoe

9-31

BACKHOE CONTROLS WITH HAND SWING PARTS USED WITH EXTENDABLE DIPPER REF. 1 2 3 4 5 6 7 8 9 10

PART NO. 179029A1 126918A1 614-10025 832-10410 0143416 0134900 427-6088 432-612 425-156 0140610

10

185976A1

11 12 13 14

0149287 432-612 0150032 219-1

Bur 8-9932

DESCRIPTION REO'D. PEDAL - extendahoe control, right-hand ................................ 1 SUPPORT - pedal, with hole for tube and grease fitting .................... 1 BOLT - hex, full threads, 10- 1.5 x 25 mm .............................. 2 NUT - hex, self-locking, 10 mm - 1.5 ................................... 2 RING - retaining , clip ring, special ..................................... 1 CLEVIS - special, 3/8 inch ........................................... 1 PIN - clevis, 3/8 x 7/8 inch, hardened .................................. 1 PIN - cotter, 3/32 x 3/4 inch .......................................... 1 NUT - hex, jam, 3/8 inch NF ......................................... 1 ROD - extendahoe control, used with 180378A 1 control tower support, see item 1 support on page 9-19 ...................................... 1 ROD - extendahoe control, used with 185975A 1 control tower support, see item 1 support on page 9-19B ..................................... 1 PIN - clevis, special, 5/16 x 15/16 inch, hardened, rod to valve .............. 1 PIN - cotter, 3/32 x 3/4 inch .......................................... 1 TUBE - pedal lube ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 FITTING - grease, straight, 1/8 PT x 21 /32 inch .......................... 1

Issued April, 1997

9-32

B9504122T

580 Super L Construction King Loader Backhoe

9-33

BACKHOE STABILIZERS, PLATES AND PADS REF. 1

PART NO. REF

2

REF

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

038907 103-16175 0133428 050146 121665A1 103-16175 026002 025279 088427 028648 0143406 025279 0142519 061368 039256 413-1228 425-1012 186405A1 0142314 231-4247 413-632 230-4216 189955A1 0149033 190035A1 190967A1 190036A1 495-21044 230-4216 0143406 495-81282

20 21 22 23 24 25 26 27 28 29 30 31 32

Bur 8-9932

OESCRIPTION REO'O. CYLINOER ASSEMBLY - 108 (4-1 /4) 10 x 553 mm (21-3/4 inch) stroke, stabilizer, right-hand, parts list page 8-153 or 8-155 ....................... 1 CYLINOER ASSEMBLY - 108 (4-1 /4) 10 x 553 mm (21-3/4 inch) stroke, stabilizer, left-hand, parts list page 8-153 or 8-155 ........................ 1 PIN - stabilizer cylinder to frame ...................................... 2 RING - heavy external retaining, No. 175, pin retaining ................... .4 LEG - stabilizer ................................................... 2 BUSHING - leg to frame .......................................... 2 PIN - stabilizer leg to frame .......................................... 2 RING - heavy external retaining, No. 175, pin retaining ................... .4 PIN - stabilizer cylinder to leg ........................................ 2 RING - snap, pin retaining .......................................... .4 PLATE - stabilizer, cleated , if used .................................... 2 PIN - 088427 stabilizer plate to leg .................................... 2 WASHER - flat, special, 1-17/32 x 2-23/64 x 1/8 inch, used as a spacer .... UAR RING - snap, pin retaining .......................................... .4 PLATE - stabilizer, street or cemetery, if used ........................... 2 PAO - rubber, if used ............................................... 2 PIN - 9-3/8 inch (238 mm) long, 0142519 plate to leg ..................... 2 BOLT - hex, 3/4 NC x 1-3/4 inch ...................................... 8 NUT - hex, 3/4 inch NC ............................................. 8 PLATE ASSEMBLY - stabilizer flip over, if used .......................... 2 PAO - rubber ..................................................3 NUT - hex, self-locking , 7/16 inch NC ............................... 9 BOLT - hex, 3/8 NC x 2 inch ...................................... 2 NUT - hex, self-locking , 3/8 inch NC ................................ 2 PLATE - stabilizer, flip over ....................................... 1 PIN - 323.5 mm (12-3/4 inch) long, plate to stabilizer leg ................ 1 BOLT - J-type .................................................. 2 PAO - rubber, round ............................................. 2 PLATE - steel .................................................. 1 WASHER - flat, 7/16 x 1 x 5/64 inch ................................ 2 NUT - hex, self-locking , 3/8 inch NC ................................ 2 WASHER - flat, special, 1-17/32 x 2-23/64 x 1/8 inch, used as a spacer .... UAR WASHER - flat, 2-1 /16 x 3 x 3/32 inch ............................... UAR

Issued April, 1997

9-34

B9504123T

580 Super L Construction King Loader Backhoe

9-35

BACKHOE SWING CYLINDERS AND SWING TOWER REF. 1 2 3 4 5 6 7 8 9 10 11

PART NO. 249867A1 191017A1 121778A1 0135741 0135557 0135559 0151073 0151074 135248A1 135249A1 REF

12 12A 13 14 15 16 17 18 19

198976A1 114318A1 827-20075 896-11020 829-1420 135247A1 495-81227 103-16200 243084A1

20 21 22 23 24 25 26 27 28 29 30 31 32 33

134167A1 0151065 0136700 800-40070 0136392 0136700 0136391 800-40065 219-1 132890A1 219-55 800-40065 0149239 197718A1

Bur 8-9932

OESCRIPTION REO'O. TOWER ASSEMBLY - backhoe swing , replaces 111512A 1 tower ............ 1 BUSHING - boom cylinder pivot. ................................... 2 BUSHING - inner, boom pivot ..................................... 2 BUSHING - outer, boom pivot ..................................... 2 BUSHING - upper, swing tower pivot ................................ 1 BUSHING - upper, tower pivot ..................................... 1 BUSHING - tower pivot .......................................... 1 BUSHING - 70 x 86 x 28 mm long, lower ............................. 1 BUSHING - upper, swing cylinder pivot .............................. 2 BUSHING - lower, swing cylinder pivot .............................. 2 CYLINOER ASSEMBLY - 102 (4) 10 X 292 mm (11-1 /2 inch) stroke, swing, parts list page 8-157 or 8-159 ................................... 2 BRACKET - swing cylinder to frame, replaces 119501 A 1 bracket ............ 1 BUSHING - 80 mm 10, cylinder pivot ................................ 2 BOLT - hex, 20 - 2.5 x 75 mm , class 10.9 ............................... 6 WASHER - flat, 22 x 37 x 4 mm, hardened ............................. 12 NUT - hex, 20 mm - 2.5, class 10 ..................................... 6 PIN - swing cylinder rod end to swing tower ............................. 2 WASHER - flat, 2-1 /16 x 2-15/16 x 1/16 inch ........................... .4 RING - heavy external retaining, No. 200, pin retaining ................... .4 WASHER - bearing , special, 5 mm thick, swing tower, replaces 0136699 6 mm thick washer ......................................... 1 SHIM - 2.05 mm (.08 inch) thick ................................... UAR PIN - lower, swing tower to frame, grease fitting mounts in top of pin .......... 1 SHIM - 67 x 83 x 2.0 mm ............................................ 1 RING - external retaining , No. 70, pin retaining ........................... 2 SHIM - 72 x 89 x 3.0 mm , upper ................................... UAR SHIM - 67 x 83 x 2.0 mm , lower ...................................... 1 SHIM - 72 x 89 x 1.6 mm ......................................... UAR RING - external retaining , No. 65, pin retaining , lower ..................... 1 FITTING - grease, straight, 1/8 PT x 21 /32 inch .......................... 1 PIN - swing tower to frame , upper ..................................... 1 FITTING - grease, 90 degree, 1/8 PT x 27/32 inch ........................ 1 RING - external retaining , No. 65, pin retaining ........................... 1 PIN - swing stop, without snap ring .................................... 1 SHIM - swing cylinder spacer, use as required between bracket and ear of main frame, shims may be required on one end or both ends of bracket, if used ................................................ UAR

Issued April, 1997

9-36

BT97D061

580 Super L Construction King Loader Backhoe

9-37

BACKHOE SWING TOWER AND BOOM REF. 1

PART NO. REF

2 3 4

121779A1 219-1 604-20040

5 6 7 8 9

496-41081 122897A1 H71514 R32119 144200A1

10 11 12

122284A1 D151071 D135739

13

D137218

14 15

D120450 REF

16 17 18 19 20 21 22 23

D132494 219-1 435-51652 D136391 D136392 D133632 181042A1 123167A1

23A

123167A2

24 25 26 27

H433285 800-4155 123168A1 190313A1

DESCRIPTION REO'D. SWING TOWER - backhoe, with inner ears, see page 9-35 for swing tower and bushings ................................................ 1 PIN - swing tower to boom ........................................... 2 FITTING - grease, straight, 1/8 PT x 21 /32 inch .......................... 2 BOLT - hex, self-locking , 20 - 2.5 x 40 mm , replaces 614-20040 used on some models .....................................................2 WASHER - flat, 13/16 x 1-3/4 x 7/32 inch, hardened ...................... 2 SPACER - 21 x 32 x 12 mm ......................................... 2 WASHER - special , boom to swing tower ............................ UAR SHIM - 71 (2-13/16) ID x 114 mm (4-1/2 inch) ........................ UAR CYLINDER ASSEMBLY - 127 (5) ID x 842 mm (33-5/32 inch) stroke, boom, parts list page 8-161 .......................................... 1 BOOM - backhoe, service replacement. ................................ 1 BUSHING - 70 (2-3/4) ID x 34 mm (1-5/16 inc) long .................... 2 BUSHING - 70 (2-3/4) ID x 44 mm (1-3/4 inch) long, with slot for groove pin, right-hand side of boom at boom to dipper pivot .............. 1 BUSHING - 70 (2-3/4) ID x 44 mm (1-3/4 inch) long, without slot for groove pin, left-hand side of boom at boom to dipper pivot ............... 1 PLUG - plastic ................................................. 7 CYLINDER ASSEMBLY - 5 (127) ID x 23 inch (583 mm) stroke, dipper, for correct assembly and components, see page 8-163 or 8-165 ............. 1 PIN - boom to dipper ............................................... 1 FITTING - grease, straight, 1/8 PT x 21 /32 inch .......................... 2 PIN - center groove, 1/2 x 3-1/4 inch, hardened .......................... 1 SHIM - 72 x 89 x 1.6 mm , boom to dipper ............................ UAR SHIM - 72 x 89 x 3.0 mm , boom to dipper ............................ UAR WASHER - flat, hardened, special. .................................... 1 NUT - hex flange , special, 1-3/4 inch NF ................................ 1 PIN - dipper cylinder to boom, without center lubrication groove, used with 126151 A 1 or 183795A 1 dipper cylinder, if used ...................... 1 PIN - dipper cylinder to boom, with center lubrication groove, used with 183795A2 dipper cylinder, if used ..................................... 1 SHIM - 57 x 76 x 1.5 mm ........................................... .4 RING - external retaining , No. 55, pin retaining .......................... .4 PIN - boom cylinder closed end to boom ................................ 1 PIN - boom cylinder rod end to swing tower ............................. 1 Continued on next page

Bur 8-9932

Issued April , 1997

9-38

BT97D061

580 Super L Construction King Loader Backhoe

9-39

BACKHOE SWING TOWER AND BOOM REF. 28 29 30 31 32 33

PART NO. 103-11237 123318A1 0138022 495-81227 495-81226 103-16175

Bur 8-9932

DESCRIPTION REO'D. RING - external retaining , No. 237, pin retaining .......................... 2 WASHER - special, 62 mm 10 ..................................... UAR PIN - dipper cylinder rod end to dipper ................................. 1 WASHER - flat, 2-1 /16 x 2-15/16 x 1/16 inch ......................... UAR WASHER - flat, 1-13/16 x 2-1 /2 x 1/8 inch .............................. 2 RING - heavy external retaining, No. 175, pin retaining .................... 2

Issued April, 1997

9-40

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15

BT97D062

19 14

\

580 Super L Construction King Loader Backhoe

9-41

BOOM LATCH REF. 1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

22 23

PART NO. 122974A1 219-1 0129227 0144592 800-44040 0129641 614-10025 0143417 185632A2 0143723 614-10020 892-11010 122958A1 0143591 086664 122995A1 0143735 614-10050 122993A1 895-11010 829-1410 896-11012 219-55

Bur 8-9932

OESCRIPTION REO'O. LATCH - backhoe boom ............................................ 1 FITTING - grease, straight, 1/8 PT x 21 /32 inch , if used .................... 1 PIN - boom latch to swing tower ...................................... 1 WASHER - flat, special ............................................. 2 RING - external retaining , No. 40, pin retaining ........................... 2 CABLE - latch control .............................................. 1 BOLT - hex, full threads, 10 - 1.5 x 25 mm .............................. 1 SPACER - 10 10 x 1600 x 6 mm long ................................. 1 ROO - boom latch control ........................................... 1 CLAMP - rod .....................................................2 BOLT - hex, full threads, 10 - 1.5 x 20 mm .............................. 1 WASHER - lock, 10 mm ........................................... .4 NUT - square, special , 10 mm - 1.5 .................................... 1 RETAINER - clip ring .............................................. .4 BOOT - rod ...................................................... 1 BUMPER - boom .................................................. 1 CLAMP - boot .................................................... 1 BOLT - hex, full threads, 10 - 1.5 x 50 mm .............................. 1 PLATE - boom stop ................................................ 1 WASHER - flat, 11 x 20 x 2 mm ...................................... 3 NUT - hex, 10 mm - 1.5, class 10.9 .................................... 1 WASHER - flat, 13.5 x 24 x 3 mm, hardened ............................ 1 FITTING - grease, 90 degree, 1/8 PT x 27/32 inch, replaces 219-1 straight fitting on some models ....................................... 1

Issued April , 1997

9-42

BT97D063

580 Super L Construction King Loader Backhoe

9-43

BACKHOE DIPPER AND BUCKET REF. 1

PART NO. REF

2 3 4 5

6 7 8 9

0138022 495-81227 495-81226 103-16175 101631A1 NSS 0120450 0140029 0138047

10

0150121

11

0127168 134437A1

12 13 14 15

NSS 0127167 0127172 0150608

16 17

0150122 0150080

18 19 20 21

0127172 0138047 0141142 495-81282 0141164 103-16175 219-1 495-81226 0146288 103-16175 REF

22 23 24 25 26 27 28

OESCRIPTION REO'O. CYLINOER ASSEMBLY - 80 (3-1 /2) 10 x 872 mm (34-5/16 inch) stroke, bucket, parts list page 8-167 or 8-169 .................................. 1 PIN - bucket cylinder closed end to dipper .............................. 1 WASHER - flat, 2-1 /16 x 2-15/16 x 1/16 inch ......................... UAR WASHER - flat, 1-13/16 x 2-1 /2 x 1/8 inch .............................. 2 RING - heavy external retaining, No. 175, pin retaining .................... 2 OIPPER ASSEMBLY - backhoe ...................................... 1 OIPPER - backhoe .............................................. 1 PLUG - plastic ................................................. 6 BUSHING - 50 x 60 x 25.5 mm long ................................ 2 BUSHING - 54 mm (2-1 /8 inch) long , dipper cylinder rod end , not included with dipper assembly, order separately .......................... 2 BUSHING - 70 10 x 36 mm long, not included with dipper assembly, order separately ................................................... 2 BUSHING - 4510 x 94 mm long, bucket coupler pivot, not included with dipper assembly, order separately ..................................... 2 COUPLER ASSEMBLY - bucket, used with Ref 15 and 17 links, if used, see Ref 37-44 for optional coupler and links ............................. 1 COUPLER - backhoe bucket ...................................... 1 BUSHING - 30 mm long, special , at dipper ........................... 2 BUSHING - 28 mm long, at bucket link ............................. .4 LINK - bucket guide, used with 134437A 1 coupler, if used, see Ref 37-44 for optional coupler and links .................................... 2 BUSHING - 50 x 60 x 33 mm ...................................... 2 LINK - bucket dump, with two bushings at forked end, used with 134437A 1 coupler, if used, see Ref 37-44 for optional coupler and links ....... 1 BUSHING - 28 mm long .......................................... 2 BUSHING - 54 mm (2-1/8 inch) long ................................ 2 PIN - 306 mm long ................................................. 2 WASHER - flat, 2-1 /16 x 3 x 3/32 inch ............................... UAR SPACER - 1-13/ 16 x 3 x 1/8 inch .................................... .4 RING - heavy external retaining, No. 175, pin retaining ................... .4 FITTING - grease, straight, 1/8 PT x 21 /32 inch .......................... 6 WASHER - flat, 1-13/16 x 2-1 /2 x 1/8 inch .............................. 2 PIN - dump link to bucket coupler ..................................... 1 RING - heavy external retaining, No. 175 ............................... 2 BUCKET - backhoe, see pages 9-51 - 9-59 for bucket options ............... 1 Continued on next page

Bur 8-9932

Issued April , 1997

9-44

BT97D063

580 Super L Construction King Loader Backhoe

9-45

BACKHOE DIPPER AND BUCKET REF. 29 30 31 32 33 34

PART NO. 037614 0143324 025279 0149298 103-16175 0150619

35 36

495-81226 103-16175 281185A1

37 38 39 40 41 42 43 44

NSS 0127167 0127172 242562A1 0150122 242561A1 0127172 0138047

Bur 8-9932

OESCRIPTION REO'O. PIN - bucket to coupler ............................................. 1 WASHER - spacer, 38 x 64 x 2 mm ................................... 2 RING - snap, pin retaining ........................................... 2 PIN - dipper to bucket, 12 inch (305 mm) Universal bucket only .............. 1 RING - heavy external retaining, No. 175, pin retaining .................... 2 PIN - dipper to bucket, all buckets except 12 inch (305 mm) buckets, for models with 12 inch bucket see item 32 pin ............................. 1 WASHER - flat, 1-13/16 x 2-1 /2 x 1/8 inch ........................... UAR RING - heavy external retaining, No. 175, dipper to bucket pin .............. 2 COUPLER ASSEMBLY - bucket, may replace 134437A 1 (Ref 12) coupler on some models, used with Ref 40 and 42 links, if used ............. 1 COUPLER - bucket, if used ....................................... 1 BUSHING - 30 mm long, special, at dipper ........................... 2 BUSHING - 28 mm long, at bucket link ............................. .4 LINK - bucket guide, used with 281185A 1 coupler, if used .................. 2 BUSHING - 50 x 60 x 33 mm ...................................... 2 LINK - bucket dump, used with 281185A 1 coupler, if used .................. 1 BUSHING - 28 mm long .......................................... 2 BUSHING - 54 mm (2-1 /8 inch) long ................................ 2

Issued April, 1997

9-46

BT970064

580 Super L Construction King Loader Backhoe

9-47

EXTENDABLE DIPPER REF. 1 2 3 4 5 6 7 8 9

PART NO. REF 0132494 219-1 435-51652 0136391 0136392 0133632 181042A1 REF

10

REF

11 12 13 14

0141666 495-81227 495-81226 103-16175 0149018

15 16 17 18 19

NSS 0149079 0150121 102649A1 0127168 * 134437A1

20 21 22 24 25

NSS 0127167 0127172 0133865 1340969C2

26 27 28

175815A1 800-44040 0140247

29 30

A33509 *0150608

31 32

0150122 *0150080

33 34

0127172 0138047

OESCRIPTION REO'O. BOOM - backhoe, see page 9-37 for boom and bushings .................. 1 PIN - boom to dipper ............................................... 1 FITTING - grease, straight, 1/8 PT x 21 /32 inch .......................... 2 PIN - center groove, 1/2 x 3-1/4 inch, hardened .......................... 1 SHIM - 72 x 89 x 1.6 mm , boom to dipper ............................... 2 SHIM - 72 x 89 x 3.0 mm ............................................ 1 WASHER - flat, hardened , special. .................................... 1 NUT - hex flange , special, 1-3/4 inch NF ................................ 1 CYLINOER ASSEMBLY - 5 (127) 10 x 23 inch (583 mm) stroke, dipper, for correct assembly and components, see page 8-163 or 8-165 ............. 1 CYLINOER ASSEMBLY - 80 (3-1 /2) 10 x 872 mm (34-5/16 inch) stroke, bucket, parts list page 8-167 or 8-169 .................................. 1 PIN - dipper and bucket cylinder to dippers .............................. 2 WASHER - flat, 2-1 /16 x 2-15/16 x 1/16 inch ......................... UAR WASHER - flat, 1-13/16 x 2-1 /2 x 1/8 inch ............................. .4 RING - heavy external retaining, No. 175, pin retaining ................... .4 OIPPER ASSEMBLY - extension, inner, without grease seals at dipper pivot, uses wear plates (Ref 43-45) with two mounting holes, no longer available, order Ref 51-56 ........................................... 1 OIPPER - inner ................................................. 1 BUSHING - 50 x 34 mm long, dipper cylinder rod end pivot .............. 2 BUSHING - 7010 x 36 mm long, to dipper pivot ....................... 2 HOUSING - dipper, outer. ........................................... 1 BUSHING - 45 10 x 94 mm long, bucket coupler pivot ..................... 2 COUPLER ASSEMBLY - bucket, used with Ref 30 and 32 links, if used, see note ......................................................... 1 COUPLER - backhoe bucket ...................................... 1 BUSHING - 30 mm long, special , at dipper ........................... 2 BUSHING - 28 mm long, at bucket link ............................. .4 PLUG - plastic .................................................... 4 CYLINOER ASSEMBLY - 76 (3) 10 x 1068 mm (42 inch) stroke, dipper extension, parts list page 8-171 ....................................... 1 PIN - dipper extension cylinder closed end, replaces 0129892 pin ........... 1 RING - external retaining , No. 40, pin retaining ........................... 2 PIN - lock, used at dipper extension cylinder closed end when transporting only, used with item 29 lock pin ............................. 1 PIN - lock, 7/16 inch diameter ........................................ 1 LINK - 33 mm wide bushing, bucket guide, used with 134437A 1 coupler, if used, see note .................................................. 2 BUSHING - 50 x 60 x 33 mm ...................................... 2 LINK - bucket dump, with two bushings at forked end, used with 134437A 1 coupler, if used, see note ................................... 1 BUSHING - 28 mm long .......................................... 2 BUSHING - 54 mm (2-1/8 inch) long ................................ 2

* NOTE: See page 9-45, Ref 37-44 for optional coupler and bucket links.

Continued on next page

Bur 8-9932

Issued April , 1997

9-48

BT970064

580 Super L Construction King Loader Backhoe

9-49

EXTENDABLE DIPPER REF. 35 37 38 39 40 41 42 43 44 45 46 47 48

PART NO. 219-1 0141142 495-81282 0141164 103-16175 219-1 495-81226 0140886 0140885 0141998 409-7612 0143167 409-768

49 50

0146288 103-16175 244536A1

51

NSS 0149079 0150121

52 53 54 55 56

132716A1 132844A1 132842A1 183443A1 183509A1

Bur 8-9932

OESCRIPTION REO'O. FITTING - grease, straight, 1/8 PT x 21 /32 inch .......................... 1 PIN - 306 mm long, bucket cylinder rod end to links and links to dipper ........ 2 WASHER - flat, 2-1 /16 x 3 x 3/32 inch ................................. .4 SPACER - 1-13/ 16 x 3 x 1/8 inch .................................... .4 RING - heavy external retaining , No. 175, pin retaining ................... .4 FITTING - grease, straight, 1/8 PT x 21 /32 inch .......................... 5 WASHER - flat, 1-13/16 x 2-1 /2 x 1/8 inch .............................. 2 SHIM - 1.6 mm thick, wear plate, if used ............................. UAR SHIM - 0.8 mm thick, wear plate, if used ............................. UAR PLATE - wear, plastic, outer, if used .................................. .4 BOLT - hex serrated flange, 3/8 NC x 3/4 inch, if used .................... .4 WASHER - special, if used .......................................... 8 BOLT - hex serrated flange, 3/8 NC x 1/2 inch, replaces 0143961 hex flange self-locking bolt ............................................. .4 PIN - dump link to bucket coupler ..................................... 1 RING - heavy external retaining, No. 175, if used ......................... 2 OIPPER ASSEMBLY - extension, inner, uses wear plates (Ref 52-54) with one mounting hole, if used ....................................... 1 OIPPER - inner ................................................... 1 BUSHING - 50 x 34 mm long, dipper cylinder rod end pivot, not shown , see Ref 16 bushing for location .............................. 2 BUSHING - 70 10 x 36 mm long, to dipper pivot, not shown, see Ref 17 bushing for location ........................................... 2 PLATE - wear, outer .............................................. .4 SHIM - 0.8 mm th ick, wear plate ................................... UAR SHIM - 1.6 mm thick, wear plate ................................... UAR PIN - pine tree, long ................................................ 2 PIN - pine tree, short ............................................... 2

Issued April , 1997

9-50

10

~

:,;

cgf' B9406079T

4

;/2

)0)

~'~

ft

580 Super L Construction King Loader Backhoe

9-51

UNIVERSAL BACKHOE BUCKET 305 MM (12 INCH) WIDE REF.

PART NO.

OESCRIPTION

REO'O.

305 MM (12 INCH) WIDE TRENCHING BUCKET AND TEETH - HEAVY DUTY *0147418 2 3 4 5 6 7 8 9 10 11 12

0147411 0147410 0147409 0139851 039093 245466A1 0138157 0139849 051750 245466A1 048212 040243 030933

BUCKET ASSEMBLY - heavy duty trenching, with 3 teeth, order from Machinery Price List, 305 mm (12 inch) wide ............................ 1 EOGE - cutting, right-hand side, bucket ... .. ... . .... . .... . .... . ... .. . 1 EOGE - cutting, left-hand side, bucket ............................... 1 EOGE - cutting, center, 305 mm (12 inch) bucket . .... . .... . .... . ... .. . 1 TOOTH ASSEMBLY - outer corners ................................ 2 POINT - tooth, outer corners . .... . ... .. ... . .... . .... . .... . ... .. . 1 PIN - flex, outer point and shank, replaces 0134686 pin .............. 1 SHANK - tooth, outer corners .... . ... .. ... . .... . .... . .... . ... .. . 1 TOOTH ASSEMBLY - center (order items 8-10) ....................... 1 POINT - tooth, center . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 PIN - flex, center point and shank, replaces 0134686 pin ............. 1 SHANK - tooth, center .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 BUSHING - 1-3/4 x 2-1 /4 x 3/4 inch ................................. 2 BUSHING - 1-1 /2 x 1-7/8 x 1-1 /4 inch . ... .. ... . .... . .... . .... . ... .. . 6

* NOTE: See item 32 on page 9-45 for pin used on 12 inch Universal bucket.

Bur 8-9932

Issued April, 1997

9-52

580 Super L Construction King Loader Backhoe

9-53

UNIVERSAL BACKHOE BUCKETS 406 MM (16 INCH) AND 457 MM (18 INCH) WIDE REF.

PART NO.

OESCRIPTION

REO'O.

406 MM (16 INCH) WIDE TRENCHING BUCKET AND TEETH - HEAVY DUTY 0147247 2 3 4 5 6 7 8 9 10 11 12

0146421 0146420 0147249 0139851 039093 245466A1 0138157 0139849 051750 245466A1 048212 037495 030933

BUCKET ASSEMBLY - heavy duty trenching, with 3 teeth, order from Machinery Price List, 406 mm (16 inch) wide, not shown ................... 1 EOGE - cutting, right-hand side, bucket ... .. ... . .... . .... . .... . ... .. . 1 EOGE - cutting, left-hand side, bucket ............................... 1 EOGE - cutting, center, 406 mm (16 inch) bucket . .... . .... . .... . ... .. . 1 TOOTH ASSEMBLY - outer corners ................................ 2 POINT - tooth, outer corners . .... . ... .. ... . .... . .... . .... . ... .. . 1 PIN - flex, outer point and shank, replaces 0134686 pin .............. 1 SHANK - tooth, outer corners .... . ... .. ... . .... . .... . .... . ... .. . 1 TOOTH ASSEMBLY - center (order items 8-10) ....................... 1 POINT - tooth, center . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 PIN - flex, center point and shank, replaces 0134686 pin ............. 1 SHANK - tooth, center .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 BUSHING - 1-3/4 x 2-1 /2 x 1-1 /4 inch ............................... 2 BUSHING - 1-1 /2 x 1-7/8 x 1-1 /4 inch . ... .. ... . .... . .... . .... . ... .. . 6

457 MM (18 INCH) WIDE TRENCHING BUCKET AND TEETH - HEAVY DUTY 0146588 2 3 4 5 6 7 8 9 10 11 12

0146421 0146420 0145060 0139851 039093 245466A1 0138157 0139849 051750 245466A1 048212 037495 030933

Bur 8-9932

BUCKET ASSEMBLY - heavy duty trenching, with 4 teeth, order from Machinery Price List, 457 mm (18 inch) wide ............................ 1 EOGE - cutting, right-hand side, bucket ... .. ... . .... . .... . .... . ... .. . 1 EOGE - cutting, left-hand side, bucket ............................... 1 EOGE - cutting, center, 457 mm (18 inch) bucket . .... . .... . .... . ... .. . 1 TOOTH ASSEMBLY - outer corners ................................ 2 POINT - tooth, outer corners . .... . ... .. ... . .... . .... . .... . ... .. . 1 PIN - flex, outer point and shank, replaces 0134686 pin .............. 1 SHANK - tooth, outer corners .... . ... .. ... . .... . .... . .... . ... .. . 1 TOOTH ASSEMBLY - center (order items 8-10) ....................... 2 POINT - tooth, center . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 PIN - flex, center point and shank, replaces 0134686 pin ............. 1 SHANK - tooth, center .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 BUSHING - 1-3/4 x 2-1 /2 x 1-1 /4 inch ............................... 2 BUSHING - 1-1 /2 x 1-7/8 x 1-1 /4 inch . ... .. ... . .... . .... . .... . ... .. . 6

Issued April, 1997

9-54

89406055T

580 Super L Construction King Loader Backhoe

9-55

UNIVERSAL BACKHOE BUCKETS 610 MM (24 INCH) AND 762 MM (30 INCH) WIDE REF.

PART NO.

OESCRIPTION

REO'O.

610 MM (24 INCH) WIDE TRENCHING BUCKET AND TEETH - HEAVY DUTY 0150348 2 3 4 5 6 7 8 9 10 11 12

0146421 0146420 0142012 0139851 039093 245466A1 0138157 0139849 051750 245466A1 048212 037495 030933

BUCKET ASSEMBLY - heavy duty trenching, with 5 teeth, order from Machinery Price List, 610 mm (24 inch) wide ............................ 1 EOGE - cutting, right-hand side, bucket ... .. ... . .... . .... . .... . ... .. . 1 EOGE - cutting, left-hand side, bucket ............................... 1 EOGE - cutting, center, 610 mm (24 inch) bucket . .... . .... . .... . ... .. . 1 TOOTH ASSEMBLY - outer corners ................................ 2 POINT - tooth, outer corners . .... . ... .. ... . .... . .... . .... . ... .. . 1 PIN - flex, outer point and shank, replaces 0134686 pin .............. 1 SHANK - tooth, outer corners .... . ... .. ... . .... . .... . .... . ... .. . 1 TOOTH ASSEMBLY - center (order items 8-10) ....................... 3 POINT - tooth, center . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 PIN - flex, center point and shank, replaces 0134686 pin ............. 1 SHANK - tooth, center .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 BUSHING - 1-3/4 x 2-1 /2 x 1-1 /4 inch ............................... 2 BUSHING - 1-1 /2 x 1-7/8 x 1-1 /4 inch . ... .. ... . .... . .... . .... . ... .. . 6

762 MM (30 INCH) WIDE TRENCHING BUCKET AND TEETH - HEAVY DUTY 0150364 2 3 4 5 6 7 8 9 10 11 12

0146421 0146420 0145061 0139851 039093 245466A1 0138157 0139849 051750 245466A1 048212 037495 030933

Bur 8-9932

BUCKET ASSEMBLY - heavy duty trenching, with 5 teeth, order from Machinery Price List, 762 mm (30 inch) wide, not shown ................... 1 EOGE - cutting, right-hand side, bucket ... .. ... . .... . .... . .... . ... .. . 1 EOGE - cutting, left-hand side, bucket ............................... 1 EOGE - cutting, center, 762 mm (30 inch) bucket . .... . .... . .... . ... .. . 1 TOOTH ASSEMBLY - outer corners ................................ 2 POINT - tooth, outer corners . .... . ... .. ... . .... . .... . .... . ... .. . 1 PIN - flex, outer point and shank, replaces 0134686 pin .............. 1 SHANK - tooth, outer corners .... . ... .. ... . .... . .... . .... . ... .. . 1 TOOTH ASSEMBLY - center (order items 8-10) ....................... 3 POINT - tooth, center . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 PIN - flex, center point and shank, replaces 0134686 pin ............. 1 SHANK - tooth, center .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 BUSHING - 1-3/4 x 2-1 /2 x 1-1 /4 inch ............................... 2 BUSHING - 1-1 /2 x 1-7/8 x 1-1 /4 inch . ... .. ... . .... . .... . .... . ... .. . 6

Issued April, 1997

9-56

580 Super L Construction King Loader Backhoe

9-57

UNIVERSAL BACKHOE BUCKETS 914 MM (36 INCH) WIDE REF.

PART NO.

OESCRIPTION

REO'O.

914 MM (36 INCH) WIDE TRENCHING BUCKETS AND TEETH - HEAVY DUTY 0150365 2 3 4 5 6 7 8 9 10 11 12

0146421 0146420 0145062 0139851 039093 245466A1 0138157 0139849 051750 245466A1 048212 037495 030933

Bur 8-9932

BUCKET ASSEMBLY - heavy duty trenching, with 7 teeth, order from Machinery Price List, 914 mm (36 inch) wide ............................ 1 EOGE - cutting, right-hand side, bucket ... .. ... . .... . .... . .... . ... .. . 1 EOGE - cutting, left-hand side, bucket ............................... 1 EOGE - cutting, center, 914 mm (36 inch) bucket . .... . .... . .... . ... .. . 1 TOOTH ASSEMBLY - outer corners ................................ 2 POINT - tooth, outer corners . .... . ... .. ... . .... . .... . .... . ... .. . 1 PIN - flex, outer point and shank, replaces 0134686 pin .............. 1 SHANK - tooth, outer corners .... . ... .. ... . .... . .... . .... . ... .. . 1 TOOTH ASSEMBLY - center (order items 8-10) ....................... 5 POINT - tooth, center . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 PIN - flex, center point and shank, replaces 0134686 pin ............. 1 SHANK - tooth, center .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 BUSHING - 1-3/4 x 2-1 /2 x 1-1 /4 inch ............................... 2 BUSHING - 1-1 /2 x 1-7/8 x 1-1 /4 inch . ... .. ... . .... . .... . .... . ... .. . 6

Issued April, 1997

9-58

69405159T

580 Super L Construction King Loader Backhoe

9-59

UNIVERSAL BACKHOE BUCKET 610 MM (24 INCH) AND 762 MM (30 INCH) WIDE REF.

PART NO.

OESCRIPTION

REO'O.

610 MM (24 INCH) WIDE - HIGH CAPACITY TRENCHING BUCKET 141232A1 2 3 4 5 6 7 8 9 10 11 12

141234A1 141233A1 0142012 0139851 039093 245466A1 0138157 0139849 051750 245466A1 048212 037495 030933

BUCKET ASSEMBLY - high capacity trenching, with 5 teeth, order from Machinery Price List, 610 mm (24 inch) wide ............................ 1 EOGE - cutting, right-hand side, bucket ... .. ... . .... . .... . .... . ... .. . 1 EOGE - cutting, left-hand side, bucket ............................... 1 EOGE - cutting, center, 610 mm (24 inch) bucket . .... . .... . .... . ... .. . 1 TOOTH ASSEMBLY - outer corners ................................ 2 POINT - tooth, outer corners . .... . ... .. ... . .... . .... . .... . ... .. . 1 PIN - flex, outer point and shank, replaces 0134686 pin .............. 1 SHANK - tooth, outer corners .... . ... .. ... . .... . .... . .... . ... .. . 1 TOOTH ASSEMBLY - center (order items 8-10) ....................... 3 POINT - tooth, center . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 PIN - flex, center point and shank, replaces 0134686 pin ............. 1 SHANK - tooth, center .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 BUSHING - 1-3/4 x 2-1 /2 x 1-1 /4 inch ............................... 2 BUSHING - 1-1 /2 x 1-7/8 x 1-1 /4 inch . ... .. ... . .... . .... . .... . ... .. . 6

762 MM (30 INCH) WIDE - HIGH CAPACITY TRENCHING BUCKET 190267A1 2 3 4 5 6 7 8 9 10 11 12

141234A1 141233A1 0145061 0139851 039093 245466A1 0138157 0139849 051750 245466A1 048212 037495 030933

Bur 8-9932

BUCKET ASSEMBLY - high capacity trenching, with 5 teeth, order from Machinery Price List, 762 mm (30 inch) wide ............................ 1 EOGE - cutting, right-hand side, bucket ... .. ... . .... . .... . .... . ... .. . 1 EOGE - cutting, left-hand side, bucket ............................... 1 EOGE - cutting, center, 762 mm (30 inch) bucket . .... . .... . .... . ... .. . 1 TOOTH ASSEMBLY - outer corners ................................ 2 POINT - tooth, outer corners . .... . ... .. ... . .... . .... . .... . ... .. . 1 PIN - flex, outer point and shank, replaces 0134686 pin .............. 1 SHANK - tooth, outer corners .... . ... .. ... . .... . .... . .... . ... .. . 1 TOOTH ASSEMBLY - center (order items 8-10) ....................... 3 POINT - tooth, center . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 PIN - flex, center point and shank, replaces 0134686 pin ............. 1 SHANK - tooth, center .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 BUSHING - 1-3/4 x 2-1 /2 x 1-1 /4 inch ............................... 2 BUSHING - 1-1 /2 x 1-7/8 x 1-1 /4 inch . ... .. ... . .... . .... . .... . ... .. . 6

Issued April, 1997

9-60

! , I

!

B9411200T

580 Super L Construction King Loader Backhoe

9-61

FROST POINT ASSEMBLY REF. 1 2 3 4 5 6 7

PART NO. D140679 NSS D37495 D83306 D43417 D54218 495-81292 D25279

Bur 8-9932

DESCRIPTION REO'D. POINT ASSEMBLY - frost, backhoe ................................... 1 BODY - frost point .............................................. 1 BUSHING - 1-3/4 x 2-1 /2 x 1-1/4 inch ............................... 2 POINT - tooth .................................................. 1 PIN - tooth point ................................................ 1 PIN - link, to frost point ............................................. 1 WASHER-flat, 1-9/16x3-1 /4x3/16 inch .............................. 2 RING - snap ......................................................2

Issued April, 1997

9-62

, )

"( I

BT97D065

580 Super L Construction King Loader Backhoe

9-63

FRONT COUNTERWEIGHT REF. 1

PART NO. 133797A1

2 3

814-20070 896-11020

DESCRIPTION REO'D. COUNTERWEIGHT - front, 216 kg (500 Ibs), no longer available, order 194520A 1 counterweight, item 4 ...................................... 1 SOLT - hex, 20 - 2.5 x 70 mm ....................................... .4 WASHER - flat, 22 x 37 x 4 mm, hardened ............................. .4

4 5 6 7 8

194520A1 827-20170 896-11020 829-1420 194519A1

COUNTERWEIGHT - front, 200 kg (441 Ibs), if used ...................... 1 SOLT - hex, 20 - 2.5 x 170 mm, class 10.9 .............................. 2 WASHER - flat, 22 x 37 x 4 mm, hardened ............................. .4 NUT - hex, 20 mm - 2.5, class 10 ..................................... 2 PLATE - front axle, if used ........................................... 1

9 10 11 12

230513A1 827-20170 896-11020 829-1420

COUNTERWEIGHT - front, 408 kg (900 Ibs), if used ...................... 1 SOLT - hex, 20 - 2.5 x 170 mm, class 10.9 .............................. 2 WASHER - flat, 22 x 37 x 4 mm, hardened ............................. .4 NUT - hex, 20 mm - 2.5, class 10 ..................................... 2

Sur 8-9932

Issued April, 1997

9-64

BT97D066

580 Super L Construction King Loader Backhoe

9-65

CHASSIS AND OPERATOR COMPARTMENT POD MOUNTS REF.

PART NO.

DESCRIPTION

REO'D.

CHASSIS 1 2 3 4

243417A1 180427A1 D127542 192559A1

5 6 7

D151069 D151070 D144112

7

220413A1

8 8A 8B 8C 9 9A 9B 9C

107124A1 D88417 185927A1 185356A1 219-55 253737A1 896-11020 614-12035

CHASSIS - loader backhoe, integral, replaces 108603A 1 chassis ............ 1 BUSHING - loader frame pivot ..................................... 2 BUSHING - front axle pivot ....................................... 2 BUSHING - 80 mm ID, swing cylinder pivot, replaces 114318A 1 bushing .......................................................2 BUSHING - 70 mm ID, upper, backhoe frame, swing tower mounting ...... 1 BUSHING - 70 mm ID, lower, backhoe frame, swing tower mounting ....... 1 SPACER - 93 x 135 x 6.5 mm, bearing, welds to frame , 108603A 1 chassis ....................................................... 1 SPACER - 93 x 135 x 5 mm , bearing, welds to frame, 243417A1 chassis ....................................................... 1 BUSHING - lower, side, backhoe frame, at stabilizer leg mounting .. . ... .. .4 CAGE - nut, welded to chassis frame ............................... 1 BOSS - 20 mm, tank mounting, welded to chassis frame .... . .... . ... .. .4 BOSS - 10 mm, welded to chassis frame ............................. 7 FITTING - grease, 90 degree, 1/8 PT x 27/32 inch, loader frame pivot. . . ... .. . 2 BOLT - special, if used ............................................. 8 WASHER - flat, 22 x 37 x 4 mm, hardened, if used .. . .... . .... . .... . ... .. . 8 BOLT - hex, full threads, 12 - 1.75 x 35 mm , if used ...................... .4

OPERATOR COMPARTMENT POD MOUNTS 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

827-16110 495-81259 D138565 186977A1 829-1416 141249A1 627-12030 896-11012 827-16110 495-81259 186977A1 D138565 829-1416 180578A1 A141451 186977A1 829-1416

Bur 8-9932

BOLT - hex, 16 - 2.0 x 110 mm, class 10.9 .............................. 1 WASHER - flat, 21 /32 x 2 x 1/4 inch .... . ... .. ... . .... . .... . .... . ... .. . 1 INSULATOR - mounting , frame, upper, firewall. .......................... 2 WASHER - flat, special .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 NUT - hex, 16 mm - 2.0, class 10 ..................................... 1 BRACKET - mounting, frame , right-hand and left-hand ... . .... . .... . ... .. . 2 BOLT - hex, full threads, 12 - 1.75 x 30 mm , class 10.9 ................... .4 WASHER - flat, 13.5 x 24 x 3 mm, hardened . .. ... . .... . .... . .... . ... .. .4 BOLT - hex, 16 - 2.0 x 110 mm, class 10.9 .............................. 2 WASHER - flat, 21 /32 x 2 x 1/4 inch .... . ... .. ... . .... . .... . .... . ... .. . 2 WASHER - flat, special ............................................ .4 INSULATOR - mounting , frame, lower, front .. .. ... . .... . .... . .... . ... .. .4 NUT - hex, 16 mm - 2.0, class 10 ..................................... 2 BOLT - special . .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 MOUNT - rubber, frame, rear ........................................ 2 WASHER - flat, special .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 NUT - hex, 16 mm - 2.0, class 10 ..................................... 2

Issued April, 1997

9-66

BT97D067

580 Super L Construction King Loader Backhoe

9-67

BATTERY BOX, HYDRAULIC OIL TANK, RIGHT-HAND STEP AND MUD GUARD REF. 1

PART NO. 130050A1

1A 1B 2 2A 3 3A 4 5 6 7 8 9

230857A1 440-1066 *627-20040 *627-20030 185646A1 896-11020 185926A1 217-436 231656A1 614-10025 495-21044 141405A1

10 11 12 13 14 15

614-10025 829-1410 218-5211 237-6010 138595A1 180823A1

16 17 18 19 20 21 22 23 24 25

217-347 237-6006 214-1406 143218A1 143219A1 217-380 217-1102 120943A1 122603A1 121856A1

26

188008A2

27 28 29 30 31 32 33 34

**191047A1 614-8016 895-15008 814-10045 892-11010 D138055 120303A1 829-1410

DESCRIPTION REO'D. TANK - hydraulic oil, right-hand side of chassis, boss at Ref 5 plug is no longer there on some models ........................................ 1 SCREEN - strainer, fill tube ....................................... 1 SCREW - machine, pan Phillips, No. 6 NC x 3/8 inch ................... 2 BOLT - hex, full threads, 20 - 2.5 x 40 mm, class 10.9, if used ............. 2-3 BOLT - hex, full threads, 20 - 2.5 x 30 mm, class 10.9, if used ............... 2 WASHER - flat, hardened, special, 21 x 60 x 4 mm thick ................. 2-4 WASHER - flat, 22 x 37 x 4 mm, hardened ............................ 2-4 SPACER - bushing, right-hand side of tank .............................. 2 PLUG - hex socket headless, 3/8 inch PT, if used .. . .... . .... . .... . ... .. . 1 COVER - battery, 3 mm thick, replaces 133020A1 4mm thick cover .......... 1 BOLT - hex, full threads, 10 - 1.5 x 25 mm ... .. ... . .... . .... . .... . ... .. .4 WASHER-flat, 7/16x 1 x 5/64 inch .................................. .4 GUARD - mud, right-hand, also see page 9-83 for mud guard mounted at right-hand fender ................................................ 1 BOLT - hex, full threads, 10- 1.5 x 25 mm ... .. ... . .... . .... . .... . ... .. . 2 NUT - hex, 10 mm - 1.5, class 10.9 .................................... 2 PLUG - hex socket, 7/8-14 inch O-ring boss, drain .. . .... . .... . .... . ... .. . 1 O-RING - 3/4 ID x 3/32 inch wide ................................... 1 CAP - hydraulic oil tank, nonvented . .... . ... .. ... . .... . .... . .... . ... .. . 1 GAUGE - oil sight, includes (2) bolts and (4) O-rings, which are not serviced separately, plastic, no longer available, order 226456A 1 gauge, Ref 36 .......................................................... 1 ELBOW - 90 degree, 3/8 stem end x 9/16-18 inch adj O-ring boss . .... . ... .. . 1 O-RING - 15/32 ID x 5/64 inch wide ................................. 1 CLAMP - adj, 7/16 - 25/32 inch dia . .... . ... .. ... . .... . .... . .... . ... .. . 2 HOSE - 9.5 (3/8) x 15 (19/32) x 735 mm (28-15/ 16 inch) long , vent ........... 1 GUARD - hose sleeve . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 ADAPTER - straight, 3/8 inch stem end x PT ............................ 1 COUPLING - pipe, 3/8 inch . . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 BREATHER - pressure vacuum, hydraulic oil tank ........................ 1 BRACKET - breather mounting ... . .... . ... .. ... . .... . .... . .... . ... .. . 1 BOLT - hex washer, special, 10 - 1.5 x 30 mm, replaces 614-1002525 mm long bolt used on some models .... . ... .. ... . .... . .... . .... . ... .. . 1 COVER - right-hand loader lift frame tubing, mounted above hydraulic oil tank ... . ... .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 TRIM - edge, 315 mm (12-13/32 inch) long .............................. 1 BOLT - hex, full threads, 8 - 1.25 x 16 mm ... .. ... . .... . .... . .... . ... .. . 1 WASHER - flat, 9 x 20 x 1.6 mm ...................................... 1 BOLT - hex, 10 - 1.5 x 45 mm .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 WASHER - lock, 10 mm ............................................ 1 CLAMP - tube . .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SPACER - clamp .................................................. 1 NUT - hex, 10 mm - 1.5, class 10.9 . .... . ... .. ... . .... . .... . .... . ... .. . 1

* NOTE: See page 9-65 for studs used on some chassis.

**NOTE: Apply 75 mm (3 inch) of trim to front lower edge and 240 mm (9-7/16 inch) of trim to outside lower edge of cover.

Continued on next page

Bur 8-9932

Issued April, 1997

9-67A

BT97D067

580 Super L Construction King Loader Backhoe

9-67B

BATTERY BOX, HYDRAULIC OIL TANK, RIGHT-HAND STEP AND MUD GUARD REF. 35 36

PART NO. B17576 226456A1

37

040442 228910A1 228094A1 228697A1 896-11010 832-10410 829-1420

38 39 40 41 42

F42827

Bur 8-9932

DESCRIPTION REO'D. SEALANT - gasket, RTV No. 595, clear, 300 ml tube ...................... 1 GAUGE ASSEMBLY - sight, hydraulic oil , full/cold lettering, aluminum , includes two hollow head bolts and four O-rings which are not serviced separately, used with Ref 35 sealant. .................................. 1 TRIM - edge, 305 mm (12 inch) long, cut from F42827 bulk trim ............. 1 KIT - tool box, mounts on top of steps on right-hand tank, if used ............ 1 BOX - tool ..................................................... 1 BOLT - J-type, 10 mm - 1.5 ....................................... 2 WASHER - flat, 11 x 21 x 2.5 mm, hardened .......................... 2 NUT - hex, self-locking, 10 mm - 1.5 . . ... .. ... . .... . .... . .... . ... .. . 2 NUT - hex, 20 mm - 2.5, class 10, used on models with studs on chassis, see page 9-65, if used ... . .... . ... .. ... . .... . .... . .... . ... .. .4 TRIM - edge, bulk, 2946 mm (116 inch) long . .. ... . .... . .... . .... . ... UAR

Issued April, 1997

9-68

())())

12

BT970068

580 Super L Construction King Loader Backhoe

9-69

RADIATOR WRAPPER REF. 1 1A 2

PART NO. 139494A1 139494A2 440-11012

2

440-11010

3 4 5 6 7 8 9 10 11 12 13

109879A1 231-14109 176952A1 176957A1 614-10020 614-10035 K691987 D132895 D146035 614-20040 829-1420

DESCRIPTION REO'D. SHROUD - radiator wrapper, if used ................................... 1 SHROUD - radiator wrapper, with two additional holes, if used .............. 1 SCREW - machine, pan Phillips, No. 10 NC x 3/4 inch, used with Ref 1 shroud, if used .................................................... 4 SCREW - machine, pan Phillips, No. 10 NC x 5/8 inch, used with Ref 1A shroud, if used .................................................... 4 SPACER - plastic, hood ............................................ .4 NUT - hex, self-locking, No. 10 NC ................................... .4 BRACKET - right-hand upper radiator mounting to shroud .................. 1 BRACKET - left-hand, upper radiator mounting to shroud .................. 1 BOLT - hex, full threads, 10- 1.5 x 20 mm .............................. 2 BOLT - hex, full threads, 10- 1.5 x 35 mm .............................. 2 WASHER - flat, special ............................................ .4 GROMMET - upper radiator to shroud mounting . ......................... 2 SPACER - upper radiator to shroud ................................... 2 BOLT - hex, full threads, 20 - 2.5 x 40 mm ............................. .4 NUT - hex, 20 mm - 2.5, class 10 .................................... .4

NOTE: See page 2-3 or 2-3B for radiator mounting parts.

Bur 8-9932

Issued April, 1997

9-70

81970069

580 Super L Construction King Loader Backhoe

9-71

PUMP GUARDS REF. 1 2 3

PART NO. 133800A1 814-20080 896-11020

DESCRIPTION REO'D. GUARD - pump, if used ............................................. 1 BOLT - hex, 20 - 2.5 x 80 mm ........................................ 2 WASHER - flat, 22 x 37 x 4 mm, hardened .............................. 2

4 5

229676A1 121856A1

GUARD - pump, plate, if used ........................................ 1 BOLT - hex washer, special, 10 - 1.5 x 30 mm ........................... 2

Bur 8-9932

Issued April, 1997

9-71 A

BT97D070

580 Super L Construction King Loader Backhoe

9-71B

BAFFLE PLATES AND SEALS WITHOUT AIR CONDITIONING REF. 1

PART NO. 194151A1

2

194758A1

3 4 5 6

185493A1 614-10025 892-11010 895-11010

7 8

*121942A3 194758A1

8A 9

* 253674A1 *233263A1

10 11 12 13

* 185493A1 614-10025 892-11010 895-11010

14 15

229682A1 194758A1

16 17 18

245450A1 121856A1 185493A1

19 20 21 22 23 24 25

254273A1 251379A1 251442A1 614-10025 252329A1 253316A1 895-11010 185493A1

26 27

892-11010 233263A1

28 28 29 30 31 32

241172A1 277502A1 121856A1 245450A1 277664A1 185493A1

PLATE - baffle, standard radiator, if used ............................... 1 PLATE - baffle, heavy duty radiator, if used .. .. ... . .... . .... . .... . ... .. . 1 BOLT - hex washer, special, 10 - 1.5 x 30 mm ........................... 2 TRIM - edge, 571 mm (22-1 /2 inch) long . . ... .. ... . .... . .... . .... . ... .. . 1 TRIM - edge, 575 mm (22-5/8 inch) long ................................ 1 TRIM - edge, 160 mm (6-5/16 inch) long, cut from 137315A 1 bulk trim . . ... .. . 2

137315A1

TRIM - edge, bulk, 900 mm (35-7/16 inch) long . ... . .... . .... . .... . ... .. . 1

* 254274A1

KIT - baffle plate, without air conditioning, standard, includes above items marked with an asterisk ........................................ 1

Bur 8-9932

DESCRIPTION REO'D. PLATE - baffle, no longer available, order 121942A3 plate below and 895-11008 washer and 829-1408 nut on page 4-41 for horn mounting ........ 1 SEAL - foam, adhesive-backed, 20 (25/32) x 560 (22-3/64) x 6 mm (1 /4 inch) ............................................................ 1 TRIM - edge, 160 mm (6-5/16 inch) long, cut from 137315A1 bulk trim ........ 2 BOLT - hex, full threads, 10- 1.5 x 25 mm .............................. 2 WASHER - lock, 10 mm ............................................ 2 WASHER - flat, 11 x 20 x 2 mm ...................................... 2 PLATE - baffle, if used . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SEAL - foam, adhesive-backed, 20 (25/32) x 560 (22-3/64) x 6 mm (1 /4 inch), if used .. .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 TRIM - edge, 610 mm (24 inch) long, if used ............................ 1 SEAL - foam, adhesive-backed, 20 (25/32) x 20 (25/32) x 600 mm (23-5/8 inch) long .................................................. 1 TRIM - edge, 160 mm (6-5/16 inch) long, cut from 137315A 1 bulk trim . . ... .. . 2 BOLT - hex, full threads, 10- 1.5 x 25 mm .............................. 2 WASHER - lock, 10 mm ... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 WASHER - flat, 11 x 20 x 2 mm ...................................... 2 PLATE - baffle, no longer available, order 241172A 1 plate, Ref 28 ........... 1 SEAL - foam, adhesive-backed, 20 (25/32) x 560 (22-3/64) x 6 mm (1 /4 inch) ............................................................ 1 TRIM - edge, 571 mm (22-1 /2 inch) long . . ... .. ... . .... . .... . .... . ... .. . 1 BOLT - hex washer, special, 10 - 1.5 x 30 mm ........................... 2 TRIM - edge, 160 mm (6-5/16 inch) long, cut from 137315A 1 bulk trim . . ... .. . 2 KIT - baffle plate, heavy duty, if used ... . ... .. ... . .... . .... . .... . ... .. . 1 PLATE - baffle, heavy duty, if used ................................. 1 SEAL - foam, adhesive-backed . .... . ... .. ... . .... . .... . .... . ... .. . 1 BOLT - hex, full threads, 10- 1.5 x 25 mm ........................... 2 TRIM - edge, 142 mm (5-19/32 inch) long . .. ... . .... . .... . .... . ... .. . 1 TRIM - edge, 379 mm (14-15/ 16 inch) long ........................... 1 WASHER - flat, 11 x 20 x 2 mm . .... . ... .. ... . .... . .... . .... . ... .. . 2 TRIM - edge, 160 mm (6-5/16 inch) long, cut from 137315A 1 bulk trim ... . ... .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 WASHER -lock, 10 mm .......................................... 2 SEAL - foam, adhesive-backed , 20 (25/32) x 20 (25/32) x 600 mm (23-5/8 inch) long ............................................... 1

Issued April, 1997

9-71C

BT97D07 1

580 Super L Construction King Loader Backhoe

9-710

BAFFLE PLATES AND SEALS WITH AIR CONDITIONING REF. 1 2

PART NO. 178718A3 194758A1

3 4 5 6 7 8 9

136278A2 D36179 185493A1 614-10025 892-11010 895-11010 233263A1

10 11 12

242577A1 245450A1 194758A1

13 14 15 16

121856A1 D36179 136278A2 185493A1

17 18 19 20 21 22 23

252695A1 251377A2 251442A1 614-10025 252655A1 D36179 895-11010 185493A1

24 25

892-11010 233263A1

26 27 28

252329A1 252337A1 252339A1

KIT - baffle plate, heavy duty, if used ... . ... .. ... . .... . .... . .... . ... .. . 1 PLATE - baffle, heavy duty, if used ................................. 1 SEAL - foam, adhesive-backed . .... . ... .. ... . .... . .... . .... . ... .. . 1 BOLT - hex, full threads, 10- 1.5 x 25 mm ........................... 2 TRIM - edge, 85 mm (3-11 /32 inch) long .. .. ... . .... . .... . .... . ... .. . 2 TRIM - edge, 108 mm (4-1 /2 inch) long, cut from F42827 bulk trim ......... 1 WASHER - flat, 11 x 20 x 2 mm . .... . ... .. ... . .... . .... . .... . ... .. . 2 TRIM - edge, 160 mm (6-5/16 inch) long, cut from 137315A 1 bulk trim ... . ... .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 WASHER -lock, 10 mm .......................................... 2 SEAL - foam, adhesive-backed , 20 (25/32) x 20 (25/32) x 600 mm (23-5/8 inch) long ............................................... 1 TRIM - edge, 142 mm (5-19/32 inch) long . .. ... . .... . .... . .... . ... .. . 1 TRIM - edge, 142 mm (5-19/32 inch) long ............................ 1 TRIM - edge, 235 mm (9-114 inch) long ... .. ... . .... . .... . .... . ... .. . 1

29 29 30 31 32 33 34 35 36

277662A1 245011A1 121856A1 136278A2 245450A1 246063A1 246064A1 185493A1 D36179

PLATE - baffle, standard radiator, if used . ... .. ... . .... . .... . .... . ... .. . 1 PLATE - baffle, heavy duty radiator, if used ............................. 1 BOLT - hex washer, special, 10 - 1.5 x 30 mm .. ... . .... . .... . .... . ... .. . 2 SEAL - foam, adhesive-backed ....................................... 1 TRIM - edge, 571 mm (22-1 /2 inch) long . . ... .. ... . .... . .... . .... . ... .. . 1 TRIM - edge, 170 mm (6-11 /16 inch) long, cut from 233749A 1 bulk trim ....... 1 TRIM - edge, 365 mm (14-3/8 inch) long, cut from 2337 49A 1 bulk trim . . ... .. . 1 TRIM - edge, 160 mm (6-5/16 inch) long, cut from 137315A 1 bulk trim ........ 2 TRIM - edge, 108 mm (4-1 /2 inch) long , cut from F42827 bulk trim .... . ... .. . 1

F42827

TRIM - edge, bulk, 2946 mm (116 inch) long . .. ... . .... . .... . .... . ... .. . 1

137315A1

TRIM - edge, bulk, 900 mm (35-7/16 inch) long . ... . .... . .... . .... . ... .. . 1

233749A1

TRIM - edge, bulk, 76200 mm (3000 inch or 250 feet) long . .... . .... . ... .. . 1

Bur 8-9932

DESCRIPTION REO'D. PLATE - baffle, if used .............................................. 1 SEAL - foam, adhesive-backed, 20 (25/32) x 560 (22-3/64) x 6 mm (1 /4 inch), cut into two pieces to fit ........................................ 1 SEAL - foam, adhesive-backed ....................................... 1 TRIM - edge, 108 mm (4-1 /2 inch) long , cut from F42827 bulk trim ........... 1 TRIM - edge, 160 mm (6-5/16 inch) long, cut from 137315A1 bulk trim ........ 2 BOLT - hex, full threads, 10- 1.5 x 25 mm .............................. 2 WASHER - lock, 10 mm ............................................ 2 WASHER - flat, 11 x 20 x 2 mm ...................................... 2 SEAL - foam, adhesive-backed, 20 (25/32) x 20 (25/32) x 600 mm (23-5/8 inch) long .................................................. 1 PLATE - baffle, no longer available, order 277662A1 plate, Ref 29 ........... 1 TRIM - edge, 571 mm (22-1 /2 inch) long . . ... .. ... . .... . .... . .... . ... .. . 1 SEAL - foam, adhesive-backed, 20 (25/32) x 560 (22-3/64) x 6 mm (1 /4 inch) . .... . ... .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 BOLT - hex washer, special, 10 - 1.5 x 30 mm ........................... 2 TRIM - edge, 108 mm (4-1 /2 inch) long , cut from F42827 bulk trim .... . ... .. . 1 SEAL - foam, adhesive-backed ....................................... 1 TRIM - edge, 160 mm (6-5/16 inch) long, cut from 137315A 1 bulk trim . . ... .. . 2

Issued April, 1997

9-72

24

(25J

~~

)

28

(~

~

)~Oo"o

<>

BT970072

~

~

~"l:o ~!f' ~~"o"o~

o ?;o"i

580 Super L Construction King Loader Backhoe

9-73

ENGINE SIDE PANELS REF. 1

PART NO. 139480A1

1A

195975A1

1B

195975A2

2

139483A1

2A

195976A1

2B 3 4 5 6 6A 7 8 9 10 11 12 13

195976A2 139492A1 139490A1 614-10025 895-11010 825-2410 183168A1 D143715 D143714 614-10025 895-11010 832-10410 121856A1

14 15 16 17 18 19 20 21 22 23 24 25 27 28 29 30 31 32 33 34 35 36 37 38

896-11010 139835A1 814-12110 896-15012 140428A1 139834A1 896-15012 829-1412 614-10025 895-11010 144908A1 D143417 825-2410 614-10025 895-11010 D143417 829-1410 D140267 495-11106 896-11012 233523A1 233522A1 234923A1 244441A1

Bur 8-9932

DESCRIPTION REO'D. PANEL - engine, right-hand side, no longer available, order 195975A2 panel , item 1B .................................................... 1 PANEL - engine, right-hand side, not shown , see item 2A for pivot area difference, no longer available, order 195975A2 panel ..................... 1 PANEL - engine, right-hand side, not shown , see item 2B for notch area difference, if used ................................................. 1 PANEL - engine, left-hand side, no longer available, order 195976A2 panel , item 2B .................................................... 1 PANEL - engine, left-hand side, no longer available, order 195976A2 panel ........................................................... 1 PANEL - engine, left-hand side, if used ................................. 1 BRACE - side panel, left-hand ........................................ 1 BRACE - side panel, right-hand, not shown ............................. 1 BOLT - hex, full threads, 10- 1.5 x 25 mm .............................. 8 WASHER - flat, 11 x 20 x 2 mm ...................................... 8 NUT - hex flange , 10 mm - 1.5 ...................................... .4 HANDLE - side panel , left-hand ....................................... 1 BRACKET - side panel, left-hand ..................................... 1 BRACKET - side panel, right-hand, not shown ........................... 1 BOLT - hex, full threads, 10 - 1.5 x 25 mm ............................. .4 WASHER - flat, 11 x 20 x 2 mm ...................................... 8 NUT - hex, self-locking, 10 mm - 1.5 .................................. .4 BOLT - hex washer, special, 10 - 1.5 x 30 mm, replaces 614-10025 bolt without washer used on some models ................................. .4 WASHER - flat, 11 x 21 x 2.5 mm, hardened ........................... .4 PLATE - pivot, left-hand ............................................. 1 BOLT - hex, 12 - 1.75 x 110 mm ...................................... 2 WASHER - flat, 13.5 x 28 x 4 mm, hardened ............................ 2 TUBE - pivot .....................................................2 PLATE - pivot, right-hand ........................................... 1 WASHER - flat, 13.5 x 28 x 4 mm, hardened ............................ 2 NUT - hex, 12 mm -1 .75, class 10 .................................... 2 BOLT - hex, full threads, 10 - 1.5 x 25 mm .............................. 1 WASHER - flat, 11 x 20 x 2 mm ...................................... 1 CABLE - hood retaining ............................................. 1 SPACER - 10 ID x 16 OD x 6 mm long , cable ............................ 1 NUT - hex flange , 10 mm - 1.5 ....................................... 1 BOLT - hex, full threads, 10 - 1.5 x 25 mm .............................. 1 WASHER - flat, 11 x 20 x 2 mm ...................................... 1 SPACER - 10 ID x 16 OD x 6 mm long , cable ............................ 1 NUT - hex, 10 mm - 1.5, class 10.9 .................................... 1 PLUG - side panel ................................................. 2 WASHER - flat, 1-1 /16 x 2 x 1/8 inch ................................... 2 WASHER - flat, 13.5 x 24 x 3 mm, hardened ............................ 2 PANEL - engine, left-hand side, with grille, not shown , if used ............... 1 PANEL - engine, right-hand side, with grille, if used ....................... 1 TRIM - 150 mm (5-29/32 inch) long, used on models with air conditioning ...... 2 TRIM - 700 mm (27-9/16 inch) long, used on models with air conditioning ...... 2

Issued April , 1997

9-74

~ @ BT97D073

580 Super L Construction King Loader Backhoe

9-75

TILT HOOD, UPRIGHT COVER, GRILLE UNIT AND CHAFF SCREEN REF. 1 1A 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

PART NO. 139486A1 139486A2 175599A1 614-10025 895-11010 829-1410 895-11010 139362A1 114980A1 139363A1 F44883 144633A1 440-11012 109879A1 185325A1 231-14109 614-10025 895-11010 121856A1 825-2410 139502A1 244287A1 139500A1 244286A1 229398A2

25

194758A1

25

233262A1

26 27 28 29 30 31 32

253889A1 255447A1 257381A1 257382A1 255687A1 140-107 185325A1

Bur 8-9932

DESCRIPTION REO'D. HOOD - engine, tilt, no longer available, order 139486A2 hood .............. 1 HOOD - engine, tilt ................................................ 1 LATCH - hood .................................................... 1 BOLT - hex, full threads, 10 - 1.5 x 25 mm ............................. 10 WASHER - flat, 11 x 20 x 2 mm ..................................... 14 NUT - hex, 10 mm - 1.5, class 10.9 .................................... 8 WASHER - flat, 11 x 20 x 2 mm ...................................... 2 STUD - upper ball, 10 mm -1 .5 ....................................... 2 CYLINDER - spring, counterbalance, hood .............................. 2 STUD - lower ball. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 RETAINER - lock, ball stud retainer .................................. .4 COVER - chassis upright. .. . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SCREW - machine, pan Phillips, No. 10 NC x 3/4 inch ..................... 2 SPACER - plastic, hood spacer ... . .... . ... .. ... . .... . .... . .... . ... .. . 2 WASHER - spacer .............................................. 4-12 NUT - hex, self-locking, No. 10 NC . .... . ... .. ... . .... . .... . .... . ... .. . 2 BOLT - hex, full threads, 10 - 1.5 x 25 mm ............................. .4 WASHER - flat, 11 x 20 x 2 mm .. . .... . ... .. ... . .... . .... . .... . ... .. .4 BOLT - hex washer, special, 10 - 1.5 x 30 mm ........................... 8 NUT - hex flange , 10 mm - 1.5 ... . .... . ... .. ... . .... . .... . .... . ... .. .4 BUMPER - grille, left-hand upper ..................................... 1 BUMPER - grille, left-hand lower, replaces 133589A 1 bumper ... . .... . ... .. . 1 BUMPER - grille, right-hand upper .................................... 1 BUMPER - grille, right-hand lower, replaces 133591 A 1 bumper. . . .... . ... .. . 1 GRILLE - radiator shroud, replaces 139499A 1 and 229398A 1 grilles, see page 9-139 for Case emblem . . .... . ... .. ... . .... . .... . .... . ... .. . 1 SEAL - foam, adhesive-backed, 20 (25/32) x 560 (22-3/64) x 6 mm (1 /4 inch), if used .. .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SEAL - foam, adhesive-backed, 20 (25/32) x 596 (23-15/32) x 6 mm (1 /4 inch), with or without air conditioning , if used ... . .... . .... . .... . ... .. . 1 SCREEN - chaff .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 INSERT - threaded, 1/4 inch, if used .................................. 10 BOLT - hex, 1/4 NC x 3/4 inch, if used .. . ... .. ... . .... . .... . .... . ... .. . 8 WASHER - flat, 1/4 inch, if used ...................................... 8 INSERT - threaded, No. 10, if used . .... . ... .. ... . .... . .... . .... . ... .. 10 SCREW - machine, pan head Phillips, No. 10 NC x 3/4 inch, if used .......... 8 WASHER - spacer, flat, No.1 0, if used .. . ... .. ... . .... . .... . .... . ... .. . 8

Issued April, 1997

9-76

T

6T970074

9-77

580 Super L Construction King Loader Backhoe

FLOOR PLATES AND FLOORMATS REF. 1

PART NO. 225099A1

2

225100A1

3 4 5 6 7 8 8A 9 10 11

127377A1 614-6020 895-11006 833-40406 353-422 127378A1 127378A2 *127618A1 182296A1 175110A1

12 13

280-16516 *191068A1

14

844-6025

15

233724A1

16

223199A1

DESCRIPTION REO'D. PLATE - floor, front cover, 2.5 mm thick, replaces 121404A 1 3 mm thick floor plate ........................................................ 1 PLATE - floor, rear cover, 2.5 mm thick, replaces 136378A2 3 mm thick floor plate ........................................................ 1 PLATE - floor, loader control lever mounting ............................. 1 BOLT - hex, full threads, 6 - 1.0 x 20 mm, if used ..................... 15-19 WASHER - flat, 6.6 x 12 x 1.6 mm , if used .......................... 15-19 NUT - U-type, 6 mm - 1.0 .......................................... 19 PLUG - button, 1-1 14 inch , nylon, used on models without clam bucket ........ 1 GROMMET - rubber, floor, if used ..................................... 1 GROMMET - rubber, floor, if used ..................................... 1 FLOORMAT - cab models, used with item 11 stiffener angle, if used .......... 1 PAD - foam, floormat ............................................... 1 ANGLE - stiffener, floormat, cab models, holds floormat down in cab doorways, used with item 9 floormat, if used ............................. 2 SCREW - self-tapping, hex washer head, No. 10 - 16 x 1 inch, if used ....... .4 FLOORMAT - cab models, includes stiffener plate at doorways, may replace items 9 and 11 on some models ................................ 1 BOLT - heavy hex flange , 6 - 1.0 x 25 mm, , replaces bolt and washer (items 4 and 5) on the loader control lever floor plate on some models, if used ............................................................4 BOLT - hex washer, self-aligning, 6 - 1.0 x 25 mm, used in place of Ref 4, 5, and 14, if used ............................................... 19 BRACKET - mounting, heater hoses, if used ............................ 1

* NOTE: If floormat is desired on ROPS canopy models, purchase floormat and modify to fit.

Bur 8-9932

Issued April, 1997

9-78

69501146S

580 Super L Construction King Loader Backhoe

9-79

REAR FENDERS AND REAR CLOSURE PANEL ROPS CANOPY MODELS REF. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

PART NO. 133025A1 133024A1 141404A1 781-24830 144282A1 413-516 492-11031 495-21038 136745A1 112865A1 425-285 614-8025 832-10408 614-8030 892-11008 495-81001 144282A1 833-40408 614-8045

20

814-8035

21 22 23 24 25 26 27 28

895-11008 832-10408 188482A1 182594A1 184726A1 842-1425 895-11004 832-10404

Bur 8-9932

DESCRIPTION REO'D. FENDER -left-hand ................................................ 1 FENDER - right-hand ............................................... 1 PLATE - fender support ............................................. 2 BOLT - hex flange, self-tapping, 8 - 1.25 x 30 mm ....................... .4 SPACER - 16 x 10 mm long, fender support plate ....................... .4 BOLT - hex, 5/16 NC x 1 inch ........................................ 2 WASHER - lock, 5/16 inch ........................................... 2 WASHER - flat, 3/8 x 7/8 x 3/32 inch ................................... 8 PANEL - rear closure ............................................... 1 SCREW - pointed , self-aligning, special, 5/16 NC x 13/16 inch .. . .... . ... .. . 3 NUT - hex flange , 5/16 inch NC ....................................... 3 BOLT - hex, full threads, 8 - 1.25 x 25 mm ... .. ... . .... . .... . .... . ... .. . 2 NUT - hex, self-locking, 8 mm - 1.25 .................................. .4 BOLT - hex, full threads, 8 - 1.25 x 30 mm ... .. ... . .... . .... . .... . ... .. 12 WASHER -lock, 8 mm ............................................ 19 WASHER - flat, 3/8 x 1-1 /8 x 1/ 16 inch .. . ... .. ... . .... . .... . .... . ... .. 14 SPACER - 16 x 10 mm long ........................................ 10 NUT - U-type, 8 mm - 1.25, replaces 122158A 1 nut . . .... . .... . .... . ... .. 12 BOLT - hex, full threads, 8 - 1.25 x 45 mm , mud guard to fender, see page 9-83 for mud guard ... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 BOLT - hex, 8 - 1.25 x 35 mm , mud guard to fender, see page 9-83 for mud guard . ... .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 WASHER - flat, 9 x 17 x 1.6 mm ...................................... 6 NUT - hex, self-locking, 8 mm - 1.25 .... . ... .. ... . .... . .... . .... . ... .. .4 SEAL - foam, fender ............................................... 2 BRACKET - velcro retainer . . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 STRAP - velcro, right-hand fender. .................................... 1 SCREW - machine, oval countersunk Phillips, 4 - 0.7 x 25 mm .. . .... . ... .. .4 WASHER - flat, 4.4 x 9 x 0.8 mm .................................... .4 NUT - hex, self-locking, 4 mm - 0.7 . .... . ... .. ... . .... . .... . .... . ... .. .4

Issued April, 1997

9-80

B95011475

580 Super L Construction King Loader Backhoe

9-81

REAR FENDERS CAB MODELS REF. 1

PART NO. 132134A1

1A

181457A2

1B

131975A2

2 3 4 5 6 7 8 8A 8B

182594A1 184726A1 842-1425 895-11004 832-10404 188482A1 132133A1 130757A1 188410A2

8C

188411A2

8D

192274A2

9 10 11 12 13 14 15 16 17 18 19

139362A1 495-81002 832-10410 614-8030 495-81001 832-10408 144282A1 892-11008 833-40408 495-21038 140-107

20

231-14109

Bur 8-9932

DESCRIPTION REO'D. FENDER - right-hand, gray, for hardware mounting the front of the fender, see mud guard page 9-83 ..................................... 1 PANEL - fender, right-hand upper, gray vinyl, optional deluxe interior, not shown, replaces 181457A1 ....................................... 1 PANEL - fender, right-hand lower, gray vinyl, optional deluxe interior, not shown, replaces 131975A 1 ....................................... 1 BRACKET - velcro retainer .......................................... 2 STRAP - velcro, right-hand cab fender ................................. 1 SCREW - machine, oval countersunk Phillips, 4 - 0.7 x 25 mm ............. .4 WASHER - flat, 4.4 x 9 x 0.8 mm . . .... . ... .. ... . .... . .... . .... . ... .. .4 NUT - hex, self-locking, 4 mm - 0.7 ................................... .4 SEAL - foam, ROPS post to fender . .... . ... .. ... . .... . .... . .... . ... .. . 2 FENDER - left-hand, gray ........................................... 1 PANEL - fender, left-hand, gray vinyl, optional deluxe interior, not shown ... .. . 1 INSERT - coffee cup holder, black plastic liner, optional deluxe interior, not shown , see items 19 and 20 for screw and nut, replaces 18841 OA 1 . ... .. . 1 INSERT - tool tray, black plastic liner, optional deluxe interior, not shown, see items 19 and 20 for screw and nut, replaces 188411 A 1 ... . ... .. . 1 COVER - left-hand fender at cab entrance, black plastic, optional deluxe interior, not shown, see items 19 and 20 for screw and nut, replaces 192274A1 ....................................................... 1 STUD - upper ball, 10 mm - 1.5, left-hand fender ... . .... . .... . .... . ... .. . 1 WASHER - flat, 7/16 x 1-3/8 x 5/64 inch ................................ 2 NUT - hex, self-locking, 10 mm - 1.5 .... . ... .. ... . .... . .... . .... . ... .. . 1 BOLT - hex, full threads, 8 - 1.25 x 30 mm ............................. 22 WASHER - flat, 3/8 x 1-1 /8 x 1/ 16 inch .. . ... .. ... . .... . .... . .... . ... .. 16 NUT - hex, self-locking, 8 mm - 1.25 .................................. .4 SPACER - 16 x 10 mm long, fender support plate .. . .... . .... . .... . ... .. 22 WASHER -lock, 8 mm ............................................ 18 NUT - U-type, 8 mm - 1.25, replaces 122158A1 nut . . .... . .... . .... . ... .. 20 WASHER - flat, 3/8 x 7/8 x 3/32 inch .................................. 10 SCREW - machine, pan head Phillips, No. 10 NC x 3/4 inch, retains tool tray and coffee cup inserts and fender cover at cab entrance, not shown ...... 7 NUT - hex, self-locking, No. 10 NC, used with item 19, not shown . .... . ... .. . 7

Issued April, 1997

9-82

580 Super L Construction King Loader Backhoe

9-83

MUDGUARD REF. 1 2

3 4 5 6 7 8 9 10 11 12

PART NO. 137655A2 182396A1 136279A1 614-10030 892-11010 895-11010 136280A1 814-8035 895-11008 832-10408 614-8045 833-40408

Bur 8-9932

DESCRIPTION REO'D. PLATE - reinforcement, mud guard, replaces 137655A 1 plate ............... 1 GUARD - mud, mounts at right-hand fender ............................. 1 ANGLE - mud guard ............................................... 1 BOLT - hex, full threads, 10- 1.5 x 30 mm .............................. 2 WASHER - lock, 10 mm ............................................ 2 WASHER - flat, 11 x 20 x 2 mm ...................................... 2 ANGLE - mud guard ............................................... 1 BOLT - hex, 8 - 1.25 x 35 mm ........................................ 2 WASHER - flat, 9 x 17 x 1.6 mm ...................................... 6 NUT - hex, self-locking, 8 mm - 1.25 .................................. .4 BOLT - hex, full threads, 8 - 1.25 x 45 mm .............................. 2 NUT - U-type, 8 mm - 1.25, fender to frame, replaces 122158A 1 nut .......... 2

Issued April, 1997

9-84

88970075

580 Super L Construction King Loader Backhoe

9-85

SEATS AND MOUNTING PARTS REF. 1

PART NO. 185156A1

2

185158A2

2A

185157A1

3 4 5 7 8 9

614-12040 L77821 892-11012 118769A1 470-10620 495-31016 193-1003 119211A1 186351A1 896-11012

10 11 11A 11 B

DESCRIPTION REO'D. SEAT ASSEMBLY - standard, gray vinyl, includes seat, pedestal, and support, see parts list page 9-87 for seat and page 9-91 for support and pedestal ......................................................... 1 SEAT ASSEMBLY - suspension , gray cloth, includes seat, armrests, suspension, pedestal, and weight adjuster, see parts list pages 9-89 for seat, page 9-93 for pedestal , weight adjuster, and suspension, and page 9-95 for armrests, replaces 185158A 1 seat. ............................. 1 SEAT ASSEMBLY - suspension , gray vinyl , includes seat, armrests, suspension, pedestal, and weight adjuster, see parts list pages 9-89 for seat, page 9-93 for pedestal , weight adjuster, and suspension, and page 9-95 for armrests .................................................. 1 BOLT - hex, full threads, 12 - 1.75 x 40 mm , standard or suspension seat. .... .4 GROMMET - wire, standard or suspension seat .......................... 1 WASHER - lock, 12 mm ........................................... .4 SWITCH - limit, with harness, attaches to side console harness ............. 1 SCREW - machine, pan head slotted , No. 6 NC x 1-1 /4 inch ................ 2 WASHER - flat, 5/32 x 3/8 x 3/64 inch .................................. 2 NUT - hex, with external tooth lock washer, No. 6 NC ..................... 2 BRACKET - switch mounting, suspension seat only ....................... 1 BRACKET - harness guard, seat swivel ................................ 1 WASHER - flat, 13.5 x 24 x 3 mm, hardened, at switch bracket mounting ...... 1

SEAT BELT MOUNTING - STANDARD SEAT 12 13 14 15 16 17 18 19

D150377 R58418 414-724 D150391 D150392 495-81169 496-81010 232-4617

BELT - seat, 51 mm (2 inch) wide, if used . ... .. ... . .... . .... . .... . ... .. . 1 BELT - seat, retractable, 76 mm (3 inch) wide, if used ..................... 1 BOLT - hex, 7/16 NF x 1-1 /2 inch . . .... . ... .. ... . .... . .... . .... . ... .. . 2 SPACER - belt ....................................................2 BRACKET - left-hand belt .. . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 WASHER - flat, 17/32 x 2-1 /2 x 3/64 inch ............................... 2 WASHER - flat, 15/32 x 1 x 7/64 inch, hardened . ... . .... . .... . .... . ... .. . 2 NUT - hex, self-locking, 7/ 16 inch NF .................................. 2

SEAT BELT MOUNTING - SUSPENSION SEAT 20 21

22 23 24 25 26

D150377 R58418 414-728 D150391 D150392 495-81267 232-4617

Bur 8-9932

BELT - seat, 51 mm (2 inch) wide, if used ............................... 1 BELT - seat, retractable, 76 mm (3 inch) wide, if used .... . .... . .... . ... .. . 1 BOLT - hex, 7/16 NF x 1-3/4 inch ..................................... 2 SPACER - belt . .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 4 BRACKET - left-hand belt ........................................... 1 WASHER - flat, 15/32 x 1-1 /2 x 5/32 inch . ... .. ... . .... . .... . .... . ... .. . 2 NUT - hex, self-locking, 7/ 16 inch NF .................................. 2

Issued April, 1997

9-86

88970076

580 Super L Construction King Loader Backhoe

9-87

STANDARD SEAT ASSEMBLY REF.

PART NO. 185156A1

1 2 3 4

176926A1 176925A1 116760A1 119171A1

5 6

176924A1 181169A1

7 8 9

NSS NSS 234223A1

DESCRIPTION REO'D. SEAT ASSEMBLY - standard, gray vinyl , not serviced as a complete assembly, for service order respective component kits, see page 9-91 for standard support and pedestal ..................................... 1 KIT - backrest cushion, gray ....................................... 1 KIT - seat cushion, gray .......................................... 1 KIT - adjuster, seat slide, fore/aft ................................... 1 KIT - spring , seat adjuster slide, also includes vertical latch and extension springs used in the standard pedestal on page 9-91 ............ 1 TRIM - edging , gray, cushion to shell ................................ 1 KIT - cable, fore-aft/swivel mechanism, also includes cable on page 9-91 ......................................................... 1 CLI P - retainer, order N7802 clip kit, see below .......................... 1 SHELL - seat frame , order 234223A 1 shell, cushion and trim kit, Ref 9 ........ 1 KIT - seat shell , cushion and trim, includes Ref 1, 2, 5 and 8 ................ 1

N7802

KIT - clip, includes item 5 clip above, plus 6 additional narrow clips ........... 1

NOTE: Each kit includes an instruction sheet.

Bur 8-9932

Issued April , 1997

9-88

I

"

'@

B9410046S

580 Super L Construction King Loader Backhoe

9-89

SUSPENSION SEAT ASSEMBLIES REF.

PART NO. 185158A2

185157A1

1 1A 2 2A 3 4 5 6 7 8

176922A2 176923A1 176909A2 176910A1 176906A1 176903A1 176904A1 176911A1 176919A1 116549A1

9

176921A1

10

116547A1

11

181170A1

12

NSS

DESCRIPTION REO'D. SEAT ASSEMBLY - suspension , gray cloth , includes seat, armrests, suspension, pedestal, and weight adjuster on pages 9-93 and 9-95, individual component parts not serviced separately, for service order respective component kits, replaces 185158A 1 seat ...................... 1 SEAT ASSEMBLY - suspension , gray vinyl , includes seat, armrests, suspension, pedestal, and weight adjuster on pages 9-93 and 9-95, individual component parts not serviced separately, for service order respective component kits ........................................... 1 KIT - backrest cushion, gray cloth , replaces 176922A 1 kit ............... 1 KIT - backrest cushion, gray vinyl .................................. 1 KIT - seat cushion, gray cloth, replaces 176909A 1 kit ................... 1 KIT - seat cushion, gray vinyl ...................................... 1 KIT - backrest shroud ............................................ 1 KIT - left-hand shroud ............................................ 1 KIT - right-hand shroud .......................................... 1 KIT - boot, rubber ............................................... 1 KIT - swing arm pivot shaft ........................................ 1 KIT - suspension, includes parts from seat frame to adjuster slides, see additional kit parts on page 9-93, item 1 .......................... 1 KIT - plastic components, also see additional kit parts on page 9-93, item 2 ........................................................ 1 KIT - height adjusting spring, also includes (10) shroud plastic retainers, see additional kit parts on page 9-93, item 6 .................. 1 KIT - cable, fore-aft/swivel mechanism, also includes cable and (4) nuts on page 9-93 .............................................. 1 BOLT - 5/16 inch thread, length as needed, purchase locally, seat cushion and backrest. .............................................. 8

NOTE: Each kit includes an instruction sheet.

Bur 8-9932

Issued April, 1997

9-90

WARNIN

B8970077

580 Super L Construction King Loader Backhoe

9-91

STANDARD SEAT SUPPORT AND PEDESTAL REF.

PART NO. 185156A1

1 2 3 4 5

*116761A2 116763A1 * 116764A2 * 116766A2 * 116767A1

6 7

119171A1 181169A1

8

253209A1

DESCRIPTION REO'D. SEAT ASSEMBLY - standard, gray vinyl , includes seat on page 9-87 and support and pedestal below, individual component parts not serviced separately, for service order respective kits ...................... 1 KIT - support, base .............................................. 1 KIT - cable, anchor, includes hardware for both ends of cable ............ 1 KIT - pedestal , includes 219-16 grease fitting ......................... 1 KIT - pedestal box, includes 219-16 grease fitting ...................... 1 KIT - swivel latch, includes (6) lock nuts, (1) push nut and (1) swivel latch , if used ................................................... 1 KIT - spring , also includes seat slide adjuster spring on page 9-87 ......... 1 KIT - cable, fore-aft/swivel mechanism, also includes (4) nuts on page 9-87 ..................................................... 1 KIT - swivel latch, includes (4) lock nuts, (1) rivet, (1) spacer, (1) washer, (1) push nut and (1) swivel latch, if used ...................... 1

NOTE: Each kit includes an instruction sheet. * NOTE: Also includes (4) lock nuts for seat adjuster slide on page 9-87.

Bur 8-9932

Issued April, 1997

9-92

B941 00475

580 Super L Construction King Loader Backhoe

9-93

SUSPENSION SEAT PEDESTAL, WEIGHT ADJUSTER, AND SUSPENSION REF.

PART NO. 185158A2

185157A1

116549A1 2

176921A1

3

116521A1

4

131-435 *176916A1

5

*176914A1

6

116547A1

7

* 176920A1

8

116551A1

9

116545A1

10

116534A1

11

116522A2

12

116538A2

13 14 15 16

116552A1 116550A1 116548A1 181170A1

REQ'D. DESCRIPTION SEAT ASSEMBLY - suspension , gray cloth, includes seat, armrests, suspension, pedestal, and weight adjuster on pages 9-89 and 9-95, individual component parts not serviced separately, for service order respective component kits, replaces 185158A 1 seat ...................... 1 SEAT ASSEMBLY - suspension , gray vinyl , includes seat, armrests, suspension, pedestal, and weight adjuster on pages 9-89 and 9-95, individual component parts not serviced separately, for service order respective component kits ........................................... 1 KIT - suspension, includes parts from seat frame to adjuster slides, see additional parts on page 9-89, item 8 . .. ... . .... . .... . .... . ... .. . 1 KIT - plastic components, also see additional kit parts on page 9-89, item 9 . . ... .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 KIT - fore/aft, adjuster latch, also includes tie straps shown on page 9-89 .. . ... .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 NUT - push-on type, 3/8 inch ................................ UAR KIT - weight adjusting, also includes rubber height control handle grip and (10) shroud plastic retainers shown on page 9-89 ............... 1 KIT - suspension damper, also includes rubber height control handle grip and (10) shroud plastic retainers shown on page 9-89 ............... 1 KIT - height adjusting spring, see additional kit parts on page 9-89, item 10 ....................................................... 1 KIT - main extension springs, suspension, also includes rubber height control handle grip and (10) shroud plastic retainers shown on page 9-89 .. .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 KIT - upper suspension tower shaft, also includes (10) shroud plastic retainers and (2) washers shown on page 9-89 .. . .... . .... . .... . ... .. . 1 KIT - fore/aft latch spring, also includes (2) tie straps shown on page 9-89 .. . ... .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 KIT - decal , seat weight adjustment, includes instructions, included in seat assembly ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 KIT - fore/aft adjuster slides, also includes (2) tie straps shown on page 9-89 .. .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 KIT - pedestal , seat support, includes 119211 A 1 switch mounting bracket, item 11 on page 9-85 . . .... . ... .. ... . .... . .... . .... . ... .. . 1 KIT - cable, includes hardware for both ends of cable ................... 1 KIT - swivel latch bar, pedestal . .... . ... .. ... . .... . .... . .... . ... .. . 1 KIT - swivel latch spring only ...................................... 1 KIT - cable, fore-aft/swivel mechanism, also includes (2) tie straps shown on page 9-89 ............................................. 1

NOTE: Each kit includes an instruction sheet. * NOTE: Also includes (10) shroud plastic retainers, (2) washers, and (2) tie straps shown on page 9-89.

Bur 8-9932

Issued April, 1997

9-94

89407034S

580 Super L Construction King Loader Backhoe

9-95

SUSPENSION SEAT ARMRESTS REF.

PART NO. 185158A2

185157A1

176912A1

2

176913A1

DESCRIPTION REO'D. SEAT ASSEMBLY - suspension , gray cloth, includes seat, armrests, suspension, pedestal, and weight adjuster on pages 9-89 and 9-93, individual component parts not serviced separately, for service order respective component kits, replaces 185158A 1 seat ...................... 1 SEAT ASSEMBLY - suspension , gray vinyl , includes seat, armrests, suspension, pedestal, and weight adjuster on pages 9-89 and 9-93, individual component parts not serviced separately, for service order respective component kits ........................................... 1 KIT - left-hand armrest and mounting hardware, also includes (1) shroud upper left side plastic retainer, shown on page 9-89 .............. 1 KIT - right-hand armrest and mounting hardware, also includes (1) shroud upper right side plastic retainer, shown on page 9-89 ............. 1

NOTE: Each kit includes an instruction sheet.

Bur 8-9932

Issued April, 1997

9-96

580 Super L Construction King Loader Backhoe

9-97

ROPS CAB AND GLASS REF. 1

PART NO. 121646A4

121647A4

2 3 4 5 6 7 8 9 10 11

97290C1 0126204 0126205 107230A1 107233A1 107232A1 107234A1 108513A1 143369A2 286-56520

DESCRIPTION REO'D. CAB ASSEMBLY - ROPS, operators, complete with heat, order from Machinery Price List, parts list pages 9-97 thru 9-129, replaces 121646A3 cab .................................................... 1 CAB ASSEMBLY - ROPS, operators, complete with heat and air conditioning, order from Machinery Price List, parts list pages 9-97 thru 9-129, replaces 121647A3 cab ....................................... 1 GLASS - front windshield ............................................ 1 GLASS - right-hand rear quarter panel window ........................... 1 GLASS - left-hand rear quarter panel window ............................ 1 GLASS - knee, upper, right-hand ..................................... 1 GLASS - knee, upper, left-hand ....................................... 1 GLASS - knee, lower, right-hand ...................................... 1 GLASS - knee, lower, left-hand ....................................... 1 SEAL - 290 mm (11-7/16 inch) long, front knee glass ...................... 2 MIRROR - rear view, interior ......................................... 1 SCREW - self-tapping, Fillister head , No. 10 NC x 1-1 /4 inch ................ 2

NOTE: The grab handles are welded to the cab frame and there is no service replacement for these handles.

Bur 8-9932

Issued April, 1997

9-98

~

I ! (

580 Super L Construction King Loader Backhoe

9-99

CAB FRAME, COVERS AND INSULATION REF. 1

PART NO. 121648A3

2

137851A1

3

844-8020

4 4A

126371A1 131977A2

5

131976A2

6 7 8 9 10 11

108963A1 108797A1 127021A2 205-129 353-415 353-410

12

833-40406

DESCRIPTION REO'D. FRAME - ROPS cab, this frame is not serviced separately, replaces 121648A1 and 121648A2 frame ...................................... 1 PLATE - bar, front console mounting to firewall , also shown on page 4-23, no longer included with frame, purchase separately ................ 2 BOLT - heavy hex flange, 8 - 1.25 x 20 mm, no longer included with frame, purchase separately ...................................... 13 COVER - plastic, right-hand post. ..................................... 1 COVER - gray vinyl, right-hand post, optional deluxe interior, replaces 131977A1 cover. .................................................. 1 COVER - gray vinyl, left-hand post, optional deluxe interior, replaces 131976A1 cover. .................................................. 1 SEAL - trim, right-hand post ......................................... 2 PAD - insulation, rear, 200 x 813 x 6.4 mm, cut from 108794A2 bulk pad ...... 1 PAD - insulation, front cab roof, replaces 127021 A 1 pad ................... 1 PLUG - button, 2 inch ID, floor. ....................................... 2 PLUG - button, 1-1 /2 inch, cab roof, models without radio antenna ........... 1 PLUG - button, 7/8 inch, windshield frame, top, models without radio antenna ......................................................... 1 NUT - U-type, 6 mm - 1.0 .......................................... .4

108794A2

PAD - bulk, 577 x 813 x 6.4 mm, insulation .............................. 1

Bur 8-9932

Issued April, 1997

9-100

BS97CQ15

580 Super L Construction King Loader Backhoe

9-101

LEFT-HAND AND RIGHT-HAND CAB DOORS - EXTERIOR REF. 1 1A 2 3

3A 3B

PART NO. 137869A3 137868A3 R53562

* 187582A1 * 187585A1 187582A2

4

R53444

5 5A 6 6A 7 7A 8 9

R52882 R52881 R52880 R52879 R52884 R52883 R52917 142-103

10

F64198

11

F45165

12

196675A2

12A

196673A2

13 14 15

F64342 231-14109 R54625 255450A1

15A 15B 15C 16 17 17A 18 19

255453A1 814-8045 832-10408 D135387 R55000 R55001 A180163 265-16512

20

137731A1

21 21A 22 23 24

1977401 C1 1977402C1 443-13112 231-5145 345-157

DESCRIPTION REO'D. FRAME - right-hand door, replaces 137869A 1 and 137869A2 frame .......... 1 FRAME - left-hand door, not shown, replaces 137868A 1 and 137868A2 frame ........................................................... 1 BRACKET - cable, welded to left-hand or right-hand door frame .......... 1 SEAL - bulb type, with drain holes, 4585 mm (180-1 /2 inch) long, without self adhesive, left-hand and right-hand door frames, used with Ref 3A ..........................................................2 TUBE - door seal, rubber splice, use with Ref 24 adhesive, if used ........... 2 SEAL - bulb type, with drain holes, 4585 mm (180-1 /2 inch) long, with self adhesive, replaces Ref 3 and 3A on some models ..................... 2 SEAL - bulb type, 2689 mm (105-7/8 inch) long, left-hand and right-hand window frames ....................................................2 GLASS - right-hand door, rear window, tinted ............................ 1 GLASS - left-hand door, rear, window, tinted, not shown ................... 1 GLASS - right-hand door, front, tinted .................................. 1 GLASS - left-hand door, front, tinted, not shown .......................... 1 GLASS - right-hand door, lower, tinted ................................. 1 GLASS - left-hand door, lower, tinted , not shown ......................... 1 HINGE - glass, door window ........................................ .4 SCREW - machine, oval Phillips, No. 10 NC x 3/4 inch, left-hand and right-hand door window hinge ....................................... 12 SPACER - nylon, black, glass to hinge, left-hand and right-hand door window hinge .................................................... 12 NUT - hex, self-locking, special, No. 10 NC, Teflon coated, left-hand and right-hand door window hinge ....................................... 12 HANDLE - right-hand door, outer, replaces R53001 and 196675A 1 handle .......................................................... 1 HANDLE - left-hand door, outer, not shown, replaces R53002 and 196673A1 handle .................................................. 1 GASKET - door handle, left-hand and right-hand ......................... 2 NUT - hex, self-locking, No. 10 NC, left-hand and right-hand handles ........ .4 LEVER - inner left-hand and right-hand door latch handle, if used ............ 2 KIT - service, inner door handle, includes (1 each) Ref 15A - 15C, plus instruction , if used ................................................. 1 LEVER - inner left-hand or right-hand door latch handle ................. 1 BOLT - hex, 8 - 1.25 x 45 mm ..................................... 1 NUT - hex, self-locking, 8 mm - 1.25 ................................ 1 KNOB - lever, inner door latch ........................................ 2 LATCH ASSEMBLY - door, right-hand, rotary ............................ 1 LATCH ASSEMBLY - door, left-hand, rotary, not shown .................... 1 SPRING - extension, left-hand or right-hand door latch .................. 1 SCREW - self-tapping, oval Phillips, No. 10-16 x 3/4 inch, left-hand and right-hand door latch .............................................. .4 SCREW - machine, flat head Phillips, special , 1/4 NC x 1 inch, left-hand and right-hand door latch ............................................ 8 BRACKET - latch , right-hand rotary .................................... 1 BRACKET - latch , left-hand rotary, not shown ........................... 1 SCREW - machine, flat Phillips, 5/16 NC x 3/4 inch ....................... 6 NUT - hex serrated flange, 5/16 inch NC ................................ 6 ADHESIVE - Loctite, 380 black, not shown .............................. 1

* NOTE:

Install item 3 door seal , 187582A 1, starting at top edge of lower hinge, installing it downward. Trim off excess and insert 187585A 1 splice tube, item 3A, into both ends.

Splice tube to be coated with Loctite adhesive, item 24.

Bur 8-9932

Issued April, 1997

9-102

BS97C016

580 Super L Construction King Loader Backhoe

9-103

LEFT-HAND AND RIGHT-HAND CAB DOORS - INTERIOR REF. 1 1A

PART NO. 137868A3 137869A3

2 3 4 5 6 7 8 9 10 11 12 13

R53562 97399C1 97398C1 140-107 F45165 142-104 F64198 195-81023 F44881 1340345C1 230-4215 108938A2

13A

108936A2

14

260-16524

15 16 17

R53000 1958970C1 165-129

18 19 20 21

1971368C1 1977399C1 413-48 492-11025 R54047 F44883

22 23

Bur 8-9932

DESCRIPTION REO'D. FRAME - left-hand door, replaces 137868A 1 and 137868A2 frame ........... 1 FRAME - right-hand door, not shown, replaces 137868A 1 and 137868A2 frame .................................................. 1 BRACKET - cable, welded to left-hand or right-hand door frame .......... 1 HANDLE - door window ............................................. 2 LATCH - push type, door window ..................................... 2 SCREW - machine, pan head Phillips, No. 10 NC x 3/4 inch ............... .4 NUT - hex, self-locking, special, No. 10 NC ............................. 8 SCREW - machine, oval Phillips, No. 10 NC x 1 inch ..................... .4 SPACER - nylon, black, glass to bracket. .............................. .4 WASHER - flat, 1/4 x 9/ 16 x 3/64 inch .................................. 8 CYLINDER - door, left-hand and right-hand ............................. 2 STUD - ball, cylinder ............................................... 2 NUT - hex, self-locking, 5/ 16 inch NC .................................. 2 PANEL - left-hand door, used with 137868A 1 frame, replaces 108938A 1 panel ........................................................... 1 PANEL - right-hand door, used with 137869A1 frame, not shown, replaces 108936A 1 panel ........................................... 1 SCREW - self-tapping, pan Phillips, No. 10-16 x 1-1 /2 inch , black, left-hand and right-hand door panels .................................. .4 RETAINER - screw, left-hand and right-hand door panels ................. .4 HANDLE - left-hand and right-hand inner door ........................... 2 BOLT - hex socket, self-locking, 1/4 NC x 3/4 inch, black, left-hand and right-hand inner door handles ........................................ 8 PLATE - retainer, left-hand and right-hand inner door handle ............... .4 BRACKET - cylinder ............................................... 2 BOLT - hex, 1/4 NC x 1/2 inch ....................................... .4 WASHER - lock, 1/4 inch ........................................... .4 SHIM - latch bracket, left-hand and right-hand door window ................ .4 RETAINER - lock, clip .............................................. 2

Issued April, 1997

9-104

BS97CQ17

580 Super L Construction King Loader Backhoe

9-105

LEFT-HAND AND RIGHT-HAND CAB DOOR MOUNTING REF. 1

10 11 12

PART NO. REF 413-6152 F64046 131-203 R53560 614-8025 495-21038 832-10408 L60224 F44881 1340345C1 230-4215 230590A1

12A

230589A1

13 14 15 16 17

230588A1 413-420 D36669 230-4214 281-18712

18 19 20 21

R52735 F44748 495-81148 230-4217 107949A1 139362A1 495-71041 832-10410 136-154

2 3 4 5 6 6A

7 8 9

22 23 24 25 26 27

225059A1 228689A1

Bur 8-9932

DESCRIPTION REO'D. DOOR - cab, see page 9-101 through 9-105 ............................. 1 BOLT - hex, 3/8 NC x 9-1 /2 inch ..................................... .4 WASHER - thrust, plastic ............................................ 8 NUT - light hex, self locking, 3/8 inch NC .............................. .4 CABLE - door, upper, if used ......................................... 2 BOLT - hex, full threads, 8 - 1.25 x 25 mm , if used ....................... .4 WASHER - flat, 3/8 x 7/8 x 3/32 inch .................................. .4 NUT - hex, self-locking, 8 mm - 1.25, if used ............................ .4 BUMPER - rubber, cab door frame and window latch ..................... .4 CYLINDER - door, left-hand and right-hand ............................. 2 STUD - ball, cylinder, right-hand door .................................. 1 NUT - hex, self-locking, 5/ 16 inch NC .................................. 2 BRACKET - left-hand cab door window retaining, mounts to frame, black, not shown, replaces 106971 A 1 bracket ........................... 1 BRACKET - right-hand cab door window retaining , mounts to frame, black, replaces 106972A 1 bracket. .................................... 1 LATCH - door window to cab frame, replaces 106973A1 latch ............... 2 BOLT - hex, 1/4 NC x 1-1 /4 inch , latch to bracket. ........................ 2 SPRING - compression, left-hand and right-hand window latch release ........ 2 NUT - hex, self-locking, 1/4 inch NC ................................... 2 SCREW - self-tapping, hex washer head, 1/4 NC x 3/4 inch, bracket to frame ...........................................................6 STRIKER - door latch .............................................. 2 SPRING - Belleville, washer ......................................... 2 WASHER - flat, 7/16 x 1-1 /4 x 1/8 inch ................................. 2 NUT - hex, self-locking, 7/ 16 inch NC .................................. 2 BUSHING - door hinge ............................................. 8 STUD - upper ball, 10 mm - 1.5, cylinder, left-hand door ................... 1 WASHER - flat, 13/32 x 1-1 /4 x 3/32 inch ............................... 2 NUT - hex, self-locking, 10 mm - 1.5 ................................... 1 PIN - cotter, hair, 7/64 x 1-1 /8 inch, mounts to clevis pin welded to frame, if used ..................................................... 4 CABLE - door, upper, if used ......................................... 2 PIN - clevis, welded to cab frame, not shown ........................... .4

Issued April, 1997

9-106

894082758

580 Super L Construction King Loader Backhoe

9-107

CAB REAR WINDOW REF. 1

2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 19 20 21

22 23 24 25 26 27

PART NO. 97256C3 97257C3 97258C3 97259C3 281-54512 458-412 D129974 231 -5344 1989960C1 179355A1 D129967 97278C1 442-11016 F64198 230-42409 1990727C1 1344232C1 1990728C1 100-3337 D129968 D126198 97277C1 D129969 D126198 137315A1 106974A1

Bur 8-9932

DESCRIPTION REO'D. BRACKET - right-hand , upper ........................................ 1 BRACKET - right-hand, lower ........................................ 1 BRACKET - left-hand, upper ......................................... 1 BRACKET - left-hand, lower ......................................... 1 SCREW - self-tapping , hex washer head, No. 10 NC x 3/4 inch ............. 18 BOLT - hex flange, 1/4 NC x 3/4 inch .................................. 2 BRACKET - window, lower rear. ...................................... 2 NUT - hex flange , self-locking , 1/4 inch NC .............................. 2 CHANNEL - track .................................................. 2 SEAL - foam , adhesive-backed, 1536 mm (60-15/32 inch) long, special, track channel both sides ........................................... .4 GLASS - upper rear window ......................................... 1 LATCH - upper rear window only ...................................... 2 SCREW - machine, oval Phillips, No. 10 NC x 1 inch ...................... 8 SPACER - nylon, black, special. ...................................... 8 NUT - hex, self-locking, No. 10 NC .................................... 8 SPRING - right-hand latch ........................................... 2 LEVER - latch, metal, left-hand and right-hand .......................... .4 SPRING - left-hand latch ............................................ 2 RING - E-type, external retaining, No. 37, latch lever ...................... 8 GLASS - center rear window ......................................... 1 SEAL - 912 mm (35-29/32 inch) long, center window glass ................. 1 LATCH - window, center window ...................................... 2 GLASS - lower rear window .......................................... 1 SEAL - 912 mm (35-29/32 inch) long, lower window glass .................. 1 TRIM - edge, bulk, 900 mm (35-7/16 inch) long, lower rear glass ............. 1 SEAL - foam , adhesive-backed, 20 x 10 x 912 mm, upper rear glass .......... 1

Issued April , 1997

9-108

@ o~

o /~~ o

B9504147S

580 Super L Construction King Loader Backhoe

9-109

CAB CONTROL PANEL AND WIRING REF. 1 2

PART NO. 135185A1 135183A1

17

D36179

18 19

473321C1 1964672C1

DESCRIPTION REO'D. PANEL - cab control , includes decal , mounts on right-hand ROPS post ....... 1 DECAL - instrument symbols, wipers and environmental control , item 3 shown on page 9-137 .......................................... 1 BRACKET - switch support .......................................... 1 SCREW - self-tapping, Fillister head , No. 10 NC x 1-1 /4 inch ............... .4 SCREW - self-tapping, hex washer head, No. 10 NC x 3/4 inch .............. 2 KNOB - control, switch, front and rear wiper, heater, blower, and air conditioner ..................................................... 4-5 PLUG - cab accessory .............................................. 1 SWITCH - blower, no longer used , order 245258A 1 switch ................. 1 SWITCH - blower .................................................. 1 SWITCH - rear wiper ............................................... 1 PLUG - plastic, rear wiper, blower, windshield wiper, if used, not shown ....... 3 SWITCH - front wiper. .............................................. 1 NUT - retaining, 7/16 inch NC, switch ................................. .4 SWITCH - temperature control, air conditioning .......................... 1 VALVE - temperature control, heater. .................................. 1 HARNESS - cab, main, see page 4-31 for cab harness .................... 1 WASHER - flat, 9 x 17 x 1.6 mm ...................................... 2 BOLT - hex flange, 1/4 NC x 3/4 inch , mounts heater temperature control valve to ROPS post .......................................... 2 TRIM - edge, 108 mm (4-1 /2 inch) long , cut from F42827 bulk trim, control panel bracket, see below ...................................... 1 STRAP - tie ...................................................... 4 LIGHT - indicator, amber, 14 volt, air conditioning ........................ 1

3 4 5 6

136036A1 286-56520 281-54512 111282C1

7 8 8 9

126844A1 *A42622 * 245258A1 R52440 245706C1 R52415 A42561 1340287C1 R52483 REF 895-11008 458-412

F42827

TRIM - edge, bulk, 2946 mm (116 inch) long ............................ 1

10 11 12 13 14 15 16

* NOTE: Part number is stamped on switch .

Bur 8-9932

Issued April, 1997

9-110

894020888

9-111

580 Super L Construction King Loader Backhoe

CAB FRONT WINDSHIELD WIPER REF.

PART NO. A186171

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

A186256 N8359 N8362 N8361 L112090 N8360 N8358 N14112 N8356 L112088 L112087 L112089 L112090 L112081 R54504 D128745 * A187909

17A

* 132024A1

18 19

414-412 492-11025

DESCRIPTION REO'D. WIPER ASSEMBLY - windshield , 12 volt, with bracket, front windshield wiper ........................................................... 1 MOTOR - wiper, 12 volt, windshield wiper ............................ 1 BRACKET - windshield wiper assembly .............................. 1 SCREW - with washer, special , motor to bracket. ...................... 3 WASHER - Belleville ............................................ 1 NUT - hex, special .............................................. 1 ARM - drive ................................................... 1 LINK - wiper ................................................... 1 SHAFT - pivot .................................................. 1 SCREW - special, pivot shaft to bracket ............................ .4 WASHER - special, large, shaft. ...................................... 1 NUT - special, large, shaft ........................................... 1 WASHER - wave, special , shaft end ................................... 1 NUT - hex, special, shaft end ........................................ 1 CAP - pivot shaft end ............................................... 1 SPACER - pivot shaft .............................................. 1 ARM - windshield wiper, 570 mm (22-7/ 16 inch) long , complete .............. 1 BLADE - wiper arm, complete, used in production, 500 mm (19-11 /16 inch) long, not available for service, for complete blade order item 17A, 132024A1 ....................................................... 1 BLADE - wiper arm, complete, for blade only, order 132025A 1 blade refill, shown below ................................................. 1 BOLT - hex, 1/4 NF x 3/4 inch ........................................ 2 WASHER - lock, 1/4 inch ............................................ 2

* 1983335C1

BLADE - rubber, 500 mm long, refill for A 187909 complete blade, see note, no longer available, order item 17A, 132024A 1 ...................... 1

* 132025A1

BLADE - rubber, 500 mm long, refill for 132024A 1 complete blade, see note ............................................................ 1

NOTE: See the blade ends in the illustrations for items 17 and 17A to determine which blade to order.

Bur 8-9932

Issued April , 1997

9-112

B9501153S

580 Super L Construction King Loader Backhoe

9-113

CAB REAR WINDSHIELD WIPER REF. 1

2 3 4 5

6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

22 23

PART NO. A187714 A165395 425-157 184118A1 N8362 0128018 NSS N8362 N8361 L112090 0128020 0128021 L112088 L112087 413-416 492-11025 425-104 L112089 L112090 L112081 R52408 0128022 495-21044 193707A1

Bur 8-9932

DESCRIPTION REO'D. SWITCH - wiper stop, mounts to window frame inside filter compartment ...... 1 WASHER - flat, 112 x 1 x 1/16 inch , used as a seal. ....................... 1 NUT - hex, jam, 7/16 inch NF ........................................ 1 MOTOR - wiper, 12 volt, rear windshield wiper ........................... 1 SCREW - with washer, special , motor to cab frame ....................... 3 LINK ASSEMBLY - wiper, rear motor to wiper pivot shafts .................. 1 LINK - crank ................................................... 1 SCREW - with washer, special. .................................... 1 WASHER - Belleville ............................................... 1 NUT - hex, special ................................................. 1 SHAFT - pivot, with ball, includes nut .................................. 1 SHAFT - pivot .................................................... 1 WASHER - special, large, shaft. ...................................... 1 NUT - special, large, shaft ........................................... 1 BOLT - hex, 1/4 NC x 1 inch ......................................... 1 WASHER - lock, 1/4 inch ............................................ 1 NUT - hex, 1/4 inch NC ............................................. 1 WASHER - wave, special , shaft end ................................... 2 NUT - hex, special, shaft end ........................................ 2 CAP - pivot shaft end ............................................... 2 ARM - wiper, rear windshield ......................................... 1 BLADE - wiper, rear windshield ....................................... 1 WASHER - flat, 7/16 x 1 x 5/64 inch ................................... 1 PLATE - retainer, harness, mounts on existing wiper motor mounting bolt. ..... 1

Issued April, 1997

9-1 14

694082775

580 Super L Construction King Loader Backhoe

9-115

CAB HEADLINER, LOUVERS AND DOME LAMP REF. 1 2 3 4 5 6 7 7A 8

PART NO. 125746A1 NSS 131973A1 125688A1 1331102C2 140-103 125749A1 131-861 186797A1 F64519

9 10 11 12 13

R53755 NSS N14466 N14465 440-1088 281-54512

Bur 8-9932

DESCRIPTION REO'D. HEADLINER ASSEMBLY - cab ....................................... 1 HEADLINER - cab .............................................. 1 SEAL - duct ................................................... 5 LOUVER - headliner, heat and air .................................. 9 LOUVER - air recirculation ........................................ 1 SCREW - machine, pan head Phillips, No. 6 NC x 3/4 inch .............. 24 NUT - U-type, No. 6 NC ......................................... 24 CLAMP - U-type, No. 10 NC, no threads, dome lamp retaining ............ 2 SEAL - adhesive-backed, 19 x 75 x 550 mm .......................... 1 SCREW - self-tapping, special, No. 10-16 x 3/4 inch, with washer, headliner to cab frame, used in production, order F64315 washer and 265-16512 screw for service ......................................... 5 LAMP ASSEMBLY - dome, 12 volt, see page 4-17 for switch ................ 1 BASE - dome lamp .............................................. 1 BULB - dome lamp .............................................. 1 LENS - dome lamp .............................................. 1 SCREW - machine, pan Phillips, No. 8 NC x 1/2 inch, base to lens ........... 2 SCREW - self-tapping, hex washer head, No. 10 NC x 3/4 inch, lamp to headliner ........................................................2

Issued April, 1997

9-116

2

, BT97C018

580 Super L Construction King Loader Backhoe

9-117

CAB AIR FILTER REF. 1 2

3 4 5 6 7 8

PART NO. 139768A1 123206A2 461-33148 495-81121 140327A1 137864A1 281-54712 243603A1

Bur 8-9932

DESCRIPTION REO'D. FILTER - air, complete, includes gasket ................................ 2 BRACKET - right-hand, air filter retainer ................................ 1 BOLT - hex socket, 5/16 NC x 3 inch .................................. 1 WASHER - flat, 11 /32 x 1-1 /2 x 1/16 inch ............................... 1 SPACER - filter ................................................... 1 SCREEN - filter, rear, no longer available, order Ref 8 ..................... 1 SCREW - self tapping, hex washer head, 1/4 NC x 3/4 inch ................. 1 SCREEN - filter, rear ............................................... 1

Issued April, 1997

9-118

I

@-!

BS97C019

580 Super L Construction King Loader Backhoe

9-119

CAB BLOWER HOUSING, HEAT AND AIR VENTILATION DUCTS AND DRAIN LINES REF. 1

PART NO. 1340492C2

1A 2 3 4 5 6 7 8 9 10 11 12 13 14 15

1977564C2 1343938C2 182697A1 189404A1 181981A1 134125A1 128406A1 131039A1 131974A1 131041A1 131042A1 131973A1 845-6020 833-40406 1987097C1

16

1987096C1

17 18

832-10408 127073A1

19 20 21

214-1404 109239C2 L18337

22 23

184289A1 282-16512

24 25

227617A1 614-8025

26 27 28

F42778 829-1408 832-10408

Bur 8-9932

REO'D. DESCRIPTION BLOWER ASSEMBLY - air, cab, component parts not serviced separately, used in production , for service order 1977564C2 blower assembly and 1343938C1 resistor, items 1A and 2 below . . .... . .... . ... .. . 1 BLOWER - cab, air, component parts not serviced separately ............... 1 RESISTOR - blower, replaces 1343938C1 resistor. . . .... . .... . .... . ... .. . 1 RETAINER - plastic fastener ......................................... 5 HARNESS - jumper, blower. . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SEAL - adhesive-backed, 6 (5/16) x 20 (51 /64) x 355 mm (14 inch) long ....... 1 HOUSING - ventilation, heat and air .... . ... .. ... . .... . .... . .... . ... .. . 1 SEAL - ventilation housing to duct. .................................... 3 DUCT - small , front .. . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SEAL - ventilation housing, lower front ................................. 2 DUCT - left-hand , large .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 DUCT - right-hand, large ............................................ 1 SEAL - duct ... .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 BOLT - heavy hex flange , 6 - 1.0 x 20 mm .............................. 2 NUT - U-type, 6 mm - 1.0 .. . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 SEAL - 9 (23/64) x 19 (3/4) x 735 mm (29 inch) long, air conditioning drain pan . . ... .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SEAL - 9 (23/64) x 19 (3/4) x 765 mm (30-1 /8 inch) long, air conditioning drain pan . . ... .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 NUT - hex, self-locking, 8 mm - 1.25 .................................. .4 HOSE - 13 (1 /2) x 16 (5/8) x 2850 mm (112-13/64 inch) long, front and rear drain ........................................................4 CLAMP - adj, 1/4 - 5/8 inch dia ... . .... . ... .. ... . .... . .... . .... . ... .. .4 VALVE - check, drain .............................................. .4 STRAP - tie, 15 inch, nylon, retaining, retain front drain hoses to hydraulic lines ....................................................2 CLAMP - hose, mounts on left-hand fender .. .. ... . .... . .... . .... . ... .. . 1 SCREW - self-drilling tapping, hex washer head, No. 10-16 x 3/4 inch, Teflon .... . ... .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 BRACKET - mounting, blower housing, if used ........................... 1 BOLT - hex, full threads, 8 - 1.25 x 25 mm, retains center mounting bracket at the back of the housing, if used .............................. 1 WASHER - special, sealing, if used . .... . ... .. ... . .... . .... . .... . ... .. . 2 NUT - hex, 8 mm - 1.25, class 10, if used ............................... 1 NUT - hex, self-locking, 8 mm - 1.25, if used .. .. ... . .... . .... . .... . ... .. . 1

Issued April, 1997

9-120

t:,::, . . -..,

' .... y"" ' .... v)

B9502215T

9-121

580 Super L Construction King Loader Backhoe

CAB *HEATER MODELS WITH HOSES ON RIGHT-HAND SIDE OF CHASSIS REF. 1

PART NO. 131124A1

2

128412A1

3 4 5 6 8 9

1954736C1 L50062 R53634 126907A1 825-2408 R52483

10

128410A1

11

128411A1

12 13 14 15 16 17 18

L50062 614-8025 895-11008 892-11008 829-1408 186615A1 128413A1

19 20 21 22 23 24 25 26 27 28 29

214-1410 301803R1 221-89 L17985 221-1414 0132982 L18337 039696 844-10020 088052 353-406

97252CX

* NOTE:

Bur 8-9932

DESCRIPTION REO'D. CORE - heater, mounts in blower housing box, seal mounts on top of heater core on models with heater only, see page 9-125 for seal ............. 1 HOSE - 1100 mm (43-5/16 inch) long, cut from 97252CX bulk hose, heater core to temperature control valve ................................ 1 CLAMP - adjustable, hose .. . .... . .... . ... .. ... . .... . .... . .... . ... .. . 6 CLAMP - P-type ................................................... 2 CLAMP - hose, included in air conditioner package . . .... . .... . .... . ... .. . 2 SPACER - hose ................................................... 2 NUT - hex flange , 8 mm - 1.25 ... . .... . ... .. ... . .... . .... . .... . ... .. . 2 VALVE - temperature control, heater, see page 9-109 for mounting hardware . . ... .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 HOSE - 925 mm (36-27/64 inch) long, cut form 97252CX bulk hose, temperature control valve to floor . . .... . ... .. ... . .... . .... . .... . ... .. . 1 HOSE - 2030 mm (79-15/16 inch) long , cut from 97252CX bulk hose, heater core to floor. .. . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 CLAMP - P-type, hose .............................................. 2 BOLT - hex, full threads, 8 - 1.25 x 25 mm ... .. ... . .... . .... . .... . ... .. . 1 WASHER - flat, 9 x 17 x 1.6 mm ...................................... 1 WASHER - lock, 8 mm .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 NUT - hex, 8 mm - 1.25, class 10 ..................................... 1 TUBE - heater elbow at floor . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 HOSE - 2840 mm (111-13/16 inch) long, cut from 97252CX bulk hose, floor to engine . .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 CLAMP - adj, 9/16 - 1-1 /16 inch dia ................................... .4 VALVE - shutoff, shutoff, right-hand side of engine .. . .... . .... . .... . ... .. . 1 REDUCER - pipe, 1/2 male x 3/8 inch female, replaces existing plugs ......... 2 NIPPLE - 3/8 inch PT, left-hand side of engine .. ... . .... . .... . .... . ... .. . 1 ELBOW - street, 90 degree, 1/2 inch PT ................................ 1 SLEEVE - hose guard . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. .4 STRAP - tie, 15 inch, nylon, retaining .................................. 3 CLAMP - P-type, double ... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 BOLT - heavy hex flange , 10 - 1.5 x 20 mm ............................. 2 CLAMP - P-type, 1 inch 10, uses existing bell housing hardware .. . .... . ... .. . 2 PLUG - button, 5/8 inch, air conditioning drain, used on models with heat only . . ... .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 HOSE - bulk, 16 (5/8) x 25 (1) x 15240 mm (600 inch) long . .... . .... . ... .. . 1

See page 9-125 for hose clamping at floor plate.

Issued April, 1997

9-122

BT97C020

580 Super L Construction King Loader Backhoe

9-123

CAB *HEATER MODELS WITH HOSES ON LEFT-HAND SIDE OF CHASSIS REF. 1

PART NO. 131124A1

2

128412A1

3 4 5 6 8 9

1954736C1 L50062 R53634 126907A1 825-2408 R52483

10

128410A1

11

128411A1

12 13 14 15 16 17 18

L50062 614-8025 895-11008 892-11008 829-1408 190675A1 225713A1

19 20 21 22 23 23A 24 25 26

214-1410 301803R1 221-89 L17985 221-1382 221-190 D132982 L18337 353-406

27 28 29 30 31

D143427 614-8030 D143417 825-2408 225714A1

32

D88052

DESCRIPTION REO'D. CORE - heater, mounts in blower housing box, seal mounts on top of heater core on models with heater only, see page 9-125 for seal ............. 1 HOSE - 1100 mm (43-5/16 inch) long, cut from 97252CX bulk hose, heater core to temperature control valve ................................ 1 CLAMP - adjustable, hose .. . .... . .... . ... .. ... . .... . .... . .... . ... .. . 6 CLAMP - P-type ................................................... 2 CLAMP - hose, included in air conditioner package . . .... . .... . .... . ... .. . 2 SPACER - hose ................................................... 2 NUT - hex flange , 8 mm - 1.25 ... . .... . ... .. ... . .... . .... . .... . ... .. . 2 VALVE - temperature control, heater, see page 9-109 for mounting hardware . . ... .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 HOSE - 925 mm (36-27/64 inch) long, cut form 97252CX bulk hose, temperature control valve to floor . . .... . ... .. ... . .... . .... . .... . ... .. . 1 HOSE - 2030 mm (79-15/16 inch) long , cut from 97252CX bulk hose, heater core to floor. .. . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 CLAMP - P-type, hose .............................................. 2 BOLT - hex, full threads, 8 - 1.25 x 25 mm ... .. ... . .... . .... . .... . ... .. . 1 WASHER - flat, 9 x 17 x 1.6 mm ...................................... 1 WASHER - lock, 8 mm .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 NUT - hex, 8 mm - 1.25, class 10 ..................................... 1 TUBE - heater elbow at floor . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 HOSE - 2400 mm (94 inch) long , cut from 97252CX bulk hose, floor to left-hand side of engine, short .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 CLAMP - adj, 9/16 - 1-1 /16 inch dia ................................... .4 VALVE - shutoff, shutoff, right-hand side of engine .. . .... . .... . .... . ... .. . 1 REDUCER - pipe, 1/2 male x 3/8 inch female, replaces existing plug ......... 1 NIPPLE - 3/8 inch PT, left-hand side of engine .. ... . .... . .... . .... . ... .. . 1 ELBOW - street, 90 degree 1/2 x 3/8 inch PT ............................ 1 NIPPLE - straight, 1/2 PT x 2 inch, replaces existing plug . . .... . .... . ... .. . 1 SLEEVE - hose guard ............................................. .4 STRAP - tie, 15 inch, nylon, retaining ... . ... .. ... . .... . .... . .... . ... .. . 3 PLUG - button, 5/8 inch, air conditioning drain, used on models with heat only . . ... .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 CLAMP - tube .................................................... 1 BOLT - hex, full threads, 8 - 1.25 x 30 mm ... .. ... . .... . .... . .... . ... .. . 1 SPACER - 10 ID x 16 OD x 6 mm long ................................. 1 NUT - hex flange , 8 mm - 1.25 ... . .... . ... .. ... . .... . .... . .... . ... .. . 1 HOSE - 3300 mm (130 inch) long, cut from 97252CX bulk hose, right-hand side of engine ... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 CLAMP - P-type, 1 inch ID, uses existing bell housing hardware .............. 2

97252CX

HOSE - bulk, 16 (5/8) x 25 (1) x 15240 mm (600 inch) long ................. 1

*NOTE: See page 9-125 for hose clamping at floor plate.

Bur 8-9932

Issued April, 1997

9-124

BS97C021

580 Super L Construction King Loader Backhoe

9-125

CAB *EVAPORATOR CORE AIR CONDITIONING LINES REF. 1 2 3 4 5

PART NO. 131127A2 1990756C2 128485A1 128484A1 181980A1

6

83822C1

7

135933A1

8 9 10 11 12 13 14 15

128485A1 128483A1 1250594C1 1250594C1 122553A1 122579A1 1340287C1 124727A1

16 17 18 19 20 21 22

128483A1 L18337 D143427 614-8030 D143417 825-2408 124011A 1

23 24 25 26 27 28 29

123980A1 181979A1 845-6020 833-40406 825-2406 214-1412 190599A1

30 31 32 33 34

128485A1 128483A1 1250594C1 1250594C1 122553A1

DESCRIPTION REO'D. CORE ASSEMBLY - evaporator, replaces 131127A 1 core .................. 1 VALVE - expansion, replaces 1990756C2 valve ....................... 1 O-RING - 9/161D x 1/16 inch wide .................................. 1 O-RING - 7/161D x 1/16 inch wide .................................. 1 SEAL - adhesive-backed, 19 (3/4) x 19 (3/4) x 680 mm (26-3/4 inch) long, apply seal to top of evaporator core on models with heat and air conditioning ...................................................... 1 TAPE - 610 mm (24 inch) long, cut from 1954475C1 bulk tape, insulation, expansion valve and hoses at expansion valve .................. 3 HOSE - suction, attaches to item 1 on page 9-127, models with heater and air conditioning hoses along right-hand side of chassis, if used, see Ref 29 ... . ... .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 O-RING - 9/16 ID x 1/16 inch wide, hose end ......................... 1 O-RING - 5/161D x 1/16 inch wide, hose valve core ... . .... . .... . ... .. . 1 VALVE - core, low pressure switch ................................. 1 VALVE - core, low side service port .. . ... .. ... . .... . .... . .... . ... .. . 1 CAP - sealing .................................................. 1 SWITCH - low pressure .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 SWITCH - temperature control, air conditioning .......................... 1 HOSE - 3200 mm (126 inch) long, pressure, liquid line, attaches to item 24 hose on page 9-127 ............................................. 1 O-RING - 5/16 ID x 1/16 inch wide, hose end ... . .... . .... . .... . ... .. . 1 STRAP - tie, 15 inch, nylon, retaining ............................... UAR CLAMP - tube . .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... . 1-2 BOLT - hex, full threads, 8 - 1.25 x 30 mm ............................ 1-2 SPACER - 10 ID x 16 OD x 6 mm long , hose clamp . . .... . .... . .... . ... . 1-2 NUT - hex flange , 8 mm - 1.25 ..................................... 1-2 GASKET - at cab floor, heat or air conditioned models, trim center of gasket for air conditioned units ....................................... 1 CLAMP - heater and air conditioning hoses .. .. ... . .... . .... . .... . ... .. . 2 SEAL - foam .....................................................2 BOLT - heavy hex flange , 6 - 1.0 x 20 mm ... .. ... . .... . .... . .... . ... .. . 6 NUT - U-type, 6 mm - 1.0 .......................................... .4 NUT - hex flange , 6 mm - 1 . . .... . .... . ... .. ... . .... . .... . .... . ... .. . 2 CLAMP - adj, 11 /16 - 1-1 14 inch dia, if used ............................. 1 HOSE - suction, may replace Ref 7 hose on models with heater and air conditioning hoses along left-hand side of chassis, if used .................. 1 O-RING - 9/16 ID x 1/16 inch wide, hose end ... . .... . .... . .... . ... .. . 1 O-RING - 5/161D x 1/16 inch wide, hose valve core .................... 1 VALVE - core, hose, low pressure switch . .. ... . .... . .... . .... . ... .. . 1 VALVE - core, hose, low side service port ............................ 1 CAP - sealing . ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1

1954475C1

TAPE - bulk, 63.5 (2-1 /2) x 9150 (360) x 3 mm (1 /8 inch) thick, insulation ... .. . 1

* NOTE:

Bur 8-9932

Also see page 9-121 for hose clamping .

Issued April, 1997

9-126

BT97C041

580 Super L Construction King Loader Backhoe

9-127

AIR CONDITIONING CONDENSER AND RECEIVER-DRIER REF. 1

PART NO. 124726A1

1A

224792A1

2 3 4 5

128485A1 1250594C1 122553A1 088052

6 7

1999755C2 135931A1

8 9 10 11 12 13 14

128485A1 1250594C1 122554A1 128484A1 193913A1 L18337 184678A1

14A

246060A1

15 16 17 18 19 20 21 22 23 24

138255A1 128483A1 1250594C1 128483A1 232948A1 1990758C2 180548A1 895-11008 832-10408 138257A2

25 26

128483A1 191703A1

DESCRIPTION REO'D. HOSE - 3350 mm (131 -7/8 inch) long, suction , 90 degree hose end, compressor to cab base, models with heater and air conditioning hoses along the right-hand side of chassis, if used, includes Ref 2-4 ............... 1 HOSE - 2930 mm (115-3/8 inch) long, suction , 90 degree hose end, compressor to cab base, models with heater and air conditioning hoses along the left-hand side of chassis, also see Ref 33 hose, if used, includes Ref 2-4 ................................................... 1 O-RING - 9/1610 x 1/16 inch wide, hose ends ........................ 2 VALVE - core, low side service port ................................. 1 CAP - sealing . ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 CLAMP - P-type, 1 inch 10, hose to inner left-hand side of chassis, uses existing hardware, if used .. . .... . .... . ... .. ... . .... . .... . .... . ... . 1-2 COMPRESSOR ASSEMBLY - air conditioning, parts list page 9-129 ......... 1 HOSE - 1600 mm (63 inch) long , 90 degree hose end, compressor to condenser, see Ref 28, if used ....................................... 1 O-RING - 9/16 10 x 1/16 inch wide, hose end ... . .... . .... . .... . ... .. . 1 VALVE - core, high side charge port ................................ 1 CAP - sealing . ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 O-RING - 7/1610 x 1/16 inch wide, hose end ......................... 1 SLEEVE - hose guard, mounts to item 7 hose at hood hinge bolt area . . ... .. . 1 STRAP - tie, 15 inch, nylon, retaining ............................... UAR CONDENSER - coil, refrigerant cooler, uses existing oil cooler to radiator hardware, used on models with 139783A 1 or 231280A 1 oil cooler, see page 6-21 for coolers . . .... . ... .. ... . .... . .... . .... . ... .. . 1 CONDENSER - coil, refrigerant cooler, uses existing oil cooler to radiator hardware, used on models with heavy duty 235811 A 1 oil cooler or 233817 A 1 standard duty oil cooler, see page 6-21 or 6-21 B for cooler ...... 1 HOSE - 550 mm (25-11 /16 inch) long, condenser to receiver-drier .... . ... .. . 1 O-RING - 5/1610 x 1/16 inch wide, hose ends ........................ 2 VALVE - core, for high pressure switch ... .. ... . .... . .... . .... . ... .. . 1 O-RING - 5/16 10 x 1/16 inch wide, hose ............................. 1 SWITCH - high pressure, 400 psi, replaces 1999925C1 375 psi switch . . ... .. . 1 RECEIVER-DRIER - air conditioning, refrigerant ......................... 1 CLAMP - receiver-drier .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 WASHER - flat, 9 x 17 x 1.6 mm ...................................... 1 NUT - hex, self-locking, 8 mm - 1.25 .... . ... .. ... . .... . .... . .... . ... .. . 1 HOSE - 3100 mm (122 inch) long, receiver-drier to cab base, replaces 138257A1 hose .. ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 O-RING - 5/1610 x 1/16 inch wide, hose ends ........................ 2 SLEEVE - hose guard, 400 mm (15-3/4 inch) long, suction hose, compressor to cab base ............................................ 1 Continued on next page

Bur 8-9932

Issued April, 1997

9-127A

BT97C041

580 Super L Construction King Loader Backhoe

9-127B

AIR CONDITIONING CONDENSER AND RECEIVER-DRIER REF. 27

PART NO. 191704A1

28

242724A1

29 30 31 32 33

128485A1 128484A1 1250594C1 122554A1 242722A1

34 35 36

128485A1 1250594C1 122553A1

Bur 8-9932

DESCRIPTION REO'D. SLEEVE - hose guard, 460 mm (18-1 /8 inch) long, receiver-drier to cab base hose ....................................................... 1 HOSE - 2600 mm (102-3/8 inch) long, straight hose end, compressor to condenser, if used ................................................. 1 O-RING - 9/16 10 x 1/16 inch wide, hose end, at compressor ............. 1 O-RING - 7/1610 x 1/16 inch wide, hose end ......................... 1 VALVE - core, hose, high side charge port ........................... 1 CAP - sealing .................................................. 1 HOSE - 2930 mm (115-3/8 inch) long, 45 degree hose end, compressor to cab base, models with heater and air conditioning hoses along left-hand side of chassis, replaces Ref 1A on some models, if used ........... 1 O-RING - 9/1610 x 1/16 inch wide, hose end ... . .... . .... . .... . ... .. . 2 VALVE - core, hose, low side service port ............................ 1 CAP - sealing . ... . .... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1

Issued April, 1997

9-128

B9408283S

580 Super L Construction King Loader Backhoe

9-129

AIR CONDITIONING COMPRESSOR MOUNTING AND DRIVE REF. 1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

22 23 24 25 26 27

PART NO. 1999755C2 NSS 135324A1 A49667 128483A1 L18337 A189284 277546A1 827-10130 895-11010 892-11010 829-1410 A189274 627-10030 892-11010 A184614 827-10040 892-11010 A184932 627-10030 627-10035 892-11010 895-11010 829-1410 627-10030 892-11010 895-11010 0147383

Bur 8-9932

DESCRIPTION REO'D. COMPRESSOR ASSEMBLY - air conditioning ........................... 1 COMPRESSOR - air conditioning .................................. 1 CLUTCH ASSEMBLY - compressor ................................ 1 PLUG - hex, oil filler ............................................. 1 O-RING - 5/16 10 x 1/16 inch wide, plug ............................. 1 STRAP - tie, 15 inch, nylon, retaining, compressor wire .................... 2 PULLEY - air conditioner compressor drive .............................. 1 BELT - drive, compressor, replaces 128790A 1 belt ....................... 1 BOLT - hex, 10 - 1.5 x 130 mm, class 10.9 .............................. 1 WASHER - flat, 11 x 20 x 2 mm .. . .... . ... .. ... . .... . .... . .... . ... .. .4 WASHER - lock, 10 mm ............................................ 1 NUT - hex, 10 mm - 1.5, class 10.9 . .... . ... .. ... . .... . .... . .... . ... .. . 1 BRACKET - compressor mounting .................................... 1 BOLT - hex, full threads, 10- 1.5 x 30 mm, class 10.9 .... . .... . .... . ... .. . 2 WASHER - lock, 10 mm ............................................ 2 BLOCK - bracket support ... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 BOLT - hex, 10 - 1.5 x 40 mm , class 10.9 ............................... 2 WASHER - lock, 10 mm ... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 1 STRAP - compressor adjusting ....................................... 2 BOLT - hex, full threads, 10- 1.5 x 30 mm, class 10.9 .... . .... . .... . ... .. . 2 BOLT - hex, full threads, 10 - 1.5 x 35 mm , class 10.9 ..................... 1 WASHER - lock, 10 mm ... . .... . .... . ... .. ... . .... . .... . .... . ... .. .4 WASHER - flat, 11 x 20 x 2 mm ..................................... .4 NUT - hex, 10 mm - 1.5, class 10.9 . .... . ... .. ... . .... . .... . .... . ... .. . 2 BOLT - hex, full threads, 10 - 1.5 x 30 mm , class 10.9 ..................... 3 WASHER -lock, 10 mm ... . .... . .... . ... .. ... . .... . .... . .... . ... .. . 3 WASHER - flat, 11 x 20 x 2 mm ...................................... 1 CLAMP - J-type, main engine harness to compressor bracket ... . .... . ... .. . 1

Issued April, 1997

9-130

894090858

580 Super L Construction King Loader Backhoe

9-131

ROPS CANOPY/OPERATOR COMPARTMENT REF. 1

PART NO. 124309A2

3 4 5 6 7

353-405 D93716 353-417 127324A1 282-16512

8 9 10 11 12 13 14

D147383 128265A1 825-2408 205-129 143121A1 143127A1 781-24820

15 16 17 18 19 20 21

892-11008 D143242 180801A1 495-11041 425-106 194513A1 286-56520

DESCRIPTION REO'D. CANOPY - ROPS, order from Machinery Price List, replaces 124309A 1 canopy .......................................................... 1 TRIM - edge, 368 mm (14-1 /2 inch) long, cut from F42827 bulk trim, if used ............................................................2 ADHESIVE - Superbonder 409, attaches wire harness to ROPS post, if used ............................................................ 1 PLUG - button, 9/16 inch ........................................... .4 PLUG - plastic, 3 inch (76 mm) diameter. .............................. .4 PLUG - button, 2 inch, nylon, driving, flood and work lamps ................. 8 COVER - wiring, right-hand ROPS post ................................ 1 SCREW - self-drilling tapping, hex washer head, No. 10-16 x 3/4 inch, Teflon, replaces 281-45510 5/8 inch bolt used on some models ............. 3 CLAMP - J-type, canopy harness to ROPS post. ......................... 2 SPACER - clamp .................................................. 2 NUT - hex flange , 8 mm - 1.25 ...................................... .4 PLUG - button, 2 inch ID, floor ........................................ 2 SEAL - firewall .................................................... 1 PLATE - stiffener, firewall ........................................... 1 BOLT - hex flange, self-tapping, 8 - 1.25 x 20 mm, replaces 614-8020 full thread bolt used on some models .................................. 9 WASHER -lock, 8 mm ............................................. 9 RETAINER - push-in, plastic ......................................... 2 BRACE - loader control bracket. ...................................... 1 WASHER - flat, 13/32 x 13/16 x 1/16 inch ............................... 6 NUT - hex, 3/8 inch NC ............................................. 6 MIRROR - rear view, interior ......................................... 1 SCREW - self-tapping, Fillister head , No. 10 NC x 1-1 /4 inch ................ 2

2

D60180

F42827

TRIM - edge, bulk, 2946 mm (116 inch) long ............................ 1

345-133

NOTE: See page 9-65 for operator compartment to chassis mounting hardware.

Bur 8-9932

Issued April, 1997

9-131A

89501151S

580 Super L Construction King Loader Backhoe

9-131 B

REAR VIEW MIRROR ROPS CAB MODELS - EXTERIOR REF. 1 2

3 4 5 6 7 8 9 10 11 12

PART NO. D102964 D142084 D142085 D142083 281-54712 D142086 R54682 413-516 A167037 231-4115 D142144 413-412 231-1444

Bur 8-9932

DESCRIPTION REO'D. KIT - mirror, rear view .............................................. 1 BRACKET - mirror, right-hand upper ................................ 1 BRACKET - mirror, left-hand upper, not shown ........................ 1 BRACKET - mirror, lower ......................................... 2 SCREW - self tapping, hex washer head, 1/4 NC x 3/4 inch .............. 8 SUPPORT - mirror .............................................. 2 MIRROR - rear view, exterior ...................................... 2 BOLT - hex, 5/16 NC x 1 inch ..................................... 2 WASHER - nylon ............................................... 2 NUT - hex, self-locking, 5/16 inch NC . ... .. ... . .... . .... . .... . ... .. . 2 KNUCKLE - support pivot, includes hardware ......................... 2 BOLT - hex, 1/4 NC x 3/4 inch . . .... . ... .. ... . .... . .... . .... . ... .. . 6 NUT - hex, self-locking , 1/4 inch NC ................................ 6

Issued April, 1997

9-132

B94090345

580 Super L Construction King Loader Backhoe

9-133

SLOW MOVING VEHICLE EMBLEM REF. 1 2

3 4 5

PART NO. 052564 495-11028 126177 0123347 321-4311

Bur 8-9932

DESCRIPTION REO'D. SPRING - emblem retaining ......................................... 1 WASHER - flat, 9/32 x 5/8 x 1/16 inch .................................. 2 NUT - wing , 1/4 inch NC ............................................ 2 EMBLEM - plate and decal, slow moving vehicle ......................... 1 DECAL - SMV emblem ........................................... 1

Issued April, 1997

9-134

580 Super L cb

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AWARNING 8ATIERIES CONTAIN ACID AND EXPLOSIVE GAS EXPLOSION CAN RESULT FROM SPARI( S, FLAMES OR WRONG CABLE CONNECTIONS . TO CONNE CT

JI.J1M>ER CABLES OR CHARGER. SEE ", A"'UAl(51 FOR THE CORREC T PROCEDURE FAilUR E TO f OlLOW THE ABOVE INSTRUCTIONS C..... CAUSE

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SERIOUS PERSONAL INJURY OR O£ATH

WIIONC JU".'" C .... LI CONNfCTIONITOatAJITlII TlltMINALI Oil IMOIITINQ AC"O" TEAMIN ... U CA" C"'UIf THI "ACH I". TO MOV. S U D D E"lY OUT OF CONTltOL. TOU CAN '1 IN. JUIIlO OR . "'1I.0.

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Starting in gea r c a n cause death. Start engine only from operator sellt with tran s mission controlls) in NEUTRAl.

AWARNING I. YOU ,lfiVICI THI MACHINE WrtH THI LOAOI"

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ALW A Y S .. LACt THt fOU" S"EED T" RANSMIS!I:ION AND fORWARD RE Y [RSE CONTROL U YER IN NEUTRAL AND ENGAGf THE "ARICINO "RAKE.

580 Super L Construction King Loader Backhoe

9-135

DECALS REF. 1 2

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

PART NO. 182368A1 183113A1 183112A 1 *183115A1 * 183114A 1 * 183111A 1 *183110A1 183864A2 D149905 144194A1 182373A1 321-6714 321-4481 321-6413 321-6671 321-1708 321-1707 321-3596 321-6872 321-7040 D150899

DESCRIPTION REO'D. DECAL - 580 Super L .............................................. 2 DECAL - Case, right-hand side of hood ................................ 1 DECAL - Case, left-hand side of hood .................................. 1 DECAL - Case, with right-hand stripes, standard dipper right-hand side ....... 1 DECAL - Case, with left-hand stripes, standard dipper left-hand side .......... 1 DECAL - Case extendahoe, right-hand ................................. 1 DECAL - Case extendahoe, left-hand .................................. 1 DECAL - Case, with right-hand stripe, rear closure panel, canopy models ...... 1 DECAL - Construction King .......................................... 2 DECAL - Warning, walk around and check your machine before starting ....... 1 DECAL - 4x4, four wheel drive models ................................. 2 DECAL - Warning, batteries contain acid and explosive gas ................ 1 DECAL - Warning, keep clear of this area, swinging boom can crush ......... 2 DECAL - Warning, left-hand loader lift arm support strut usage .............. 1 DECAL - Warning, right-hand chassis channel ........................... 1 DECAL - 0 - 2 - 4, clam bucket opening indicator ......................... 1 DECAL - clam bucket position ........................................ 1 DECAL - Warning, rotating fan and belts ................................ 2 DECAL - Warning, wrong jumper cable connections to starter terminals ....... 1 DECAL - Danger, starting in gear can cause death ........................ 1 DECAL - Warning, to avoid inadvertant movement, before operating the backhoe ......................................................... 1

* NOTE: See page 9-141 for 40th Anniversary decals.

Bur 8-9932

Issued April, 1997

9-136

IMPORTANT • Operators manual in box underneath this cover.

Do not remove. aefore opet'ating. read all operators manuallsl. safety and Instructional signs on this machine • • It Is your responsibility to follow all laws and regulations and to follow all instructions in the operators manual.

i. ,

I

See yO, ur, J I Case dealer for additional operator. manuals, parts manuals and service manuals.

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REMOTE AUXILIARY HYORAULICS BEFORE USING REMOTE AUXlUARY HYDRAULICS - PLACE SHUTILE AND MANUAL TRANSMISSION IN

NEUTRAL - ENGAGE PARKING BRAKE - PLACE LOADER BUCKfT OR lOADER ATTACHMENT

ONGAOUNO

. ATTACH eQUIPMENT TO aUICK DISCONNECTS - MOVE AUXILIARY SWITCH TO THE ·ON" POSITION - ADJUST FLOW RATE BY TURNING THE FLOW CONTROL KNOB - PULL THE "T" HANDLE TO ENGAGE THE VALVE

TO DISENGAGE, - PUSH "T" HANDLE TO THE NEUTRAL POSITION . MOVE AUXILIARY HYDRAULIC SWITCH TO THE ~ OFFH POSITION - DETACH THE eQUIPMENT FROM THE QUICK DISCONNECTS

B897D079

580 Super L Construction King Loader Backhoe

9-137

DECALS REF. 1

PART NO. 144193A1

2 3 4

D137615 135183A1 278551A1

5 6

137290A1 137289A1

7 8 9 10 11 12 13 14

179683A1 199382A1 D87870 D55216 D80270 128804A1 192450A1 192299A1

15 16 17

192300A1 197345A1 197346A1

Bur 8-9932

DESCRIPTION REO'D. DECAL - Important, operator's manual in box underneath this cover, glove box lid ...................................................... 1 DECAL - shuttle shift lever control pattern , on steering column cover ......... 1 DECAL - instrument symbols, wipers and environmental control ............. 1 DECAL - fuses and relays, loader control console fuse access panel cover, replaces 182334A 1 and 197955A 1 decal. ......................... 1 DECAL - two function loader control, lift and bucket control pattern ........... 1 DECAL - three function loader control, lift, bucket and clam control pattern .......................................................... 1 DECAL - hand held auxilliary hydraulics, if used .......................... 1 DECAL - backhoe auxiliary hydraulics, flow control , if used ................. 1 REFLECTOR - red ................................................. 2 PAD - anti-skid , 4 used on cab models, 10 used on canopy models ........ 4-10 PAD - anti-skid , 2 used on cab models, 3 used on canopy models .......... 2-3 STRIP - anti-skid .................................................. 2 DECAL - clear vinyl, hood ........................................... 1 DECAL - auxiliary hydraulics, at rocker switch on instrument panel , if used ............................................................ 1 DECAL - remote auxiliary hydraulics, operating instructions, if used .......... 1 PAD - anti-skid , left-hand, ROPS canopy models ......................... 1 PAD - anti-skid , right-hand, ROPS canopy models ........................ 1

Issued April, 1997

9-138

It]

HYDRAULIC FLUID

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WARNING

8S970080

580 Super L Construction King Loader Backhoe

9-139

DECALS REF. 1

PART NO. 321-229

2 3 4 5

321-6376 321-230 321-6672 235270A1

6 7

321-6046 116534A1

8 9 10 11 12 13

321-7030 D150900 112236A1 D149824 D149825 D149828

14

D149829

14A 15

L111356 D149826

15A

D149827

16 17 18 19

186989A1 131-431 321-4614 255927A1

20

L129440

21

256318A1

Bur 8-9932

DESCRIPTION REO'D. DECAL - hydraulic fluid , used in production, for service order 321-6376, item 2 ........................................................... 1 DECAL - hydraulic fluid ............................................. 1 DECAL - diesel fuel ................................................ 1 DECAL - Warning, check and service cooling system ...................... 2 DECAL - maintenance schedule, supplied by Parts and Components, replaces 177018A 1, 177018A2 and 199068A 1 decals ..................... 1 DECAL - Warning, if you use the backhoe to lift a load that is too heavy ..... 1-3 KIT - decal , seat weight adjustment, includes instructions, included in seat assembly .................................................... 1 DECAL - Warning, do not jump - use seat belt ........................... 1 DECAL - Warning, excessive speed can cause loss of machine control ....... 1 DECAL - Caution, this is an insulated roof system, cab models .............. 1 DECAL - standard backhoe control pattern, with foot swing, upper ........... 1 DECAL - extendahoe control pattern, with foot swing, upper ................ 1 DECAL - standard backhoe control pattern, with hand swing, upper, left-hand side of control console ...................................... 1 DECAL - standard backhoe control pattern, with hand swing, upper, right-hand side of control console ..................................... 1 DECAL - boom lock ................................................ 1 DECAL - Caution, operate backhoe from seat position only, lower, for all models, with foot swing backhoe controls and standard backhoe models with hand swing ................................................... 1 DECAL - Caution, operate backhoe from seat position only, lower, for extendahoe backhoe models with hand swing ........................... 1 EMBLEM - Case .................................................. 1 NUT - push-on type ................................................ 2 TAG - do not operate ............................................... 1 DECAL - Warning, do not turn the ride control on, if the loader arms and bucket are holding the front of the machine off the ground, mounts on console by ride control switch, models with ride control , if used .............. 1 DECAL - hydraulic accumulator application instructions, mounts on accumulator, models with ride control, if used ............................ 1 DECAL - Warning, pressure accumulator in loader hydraulic system, mounts on accumulator mounting plate, models with ride control, if used ...... 1

Issued April, 1997

9-140

BI97D081

580 Super L Construction King Loader Backhoe

9-141

DECALS 40TH ANNIVERSARY MODELS REF. 1 2 3 4

PART NO. 279386A1 279384A1 279385A1 279380A1

5

279381A1

Bur 8-9932

DESCRIPTION REO'D. DECAL - a tradition of innovation, global leadership ....................... 2 DECAL - Case, 40 years, global leadership, right-hand , standard dipper ....... 1 DECAL - Case, 40 years, global leadership, left-hand, standard dipper ........ 1 DECAL - Case, 40 years, global leadership, right-hand , extendable dipper ........................................................... 1 DECAL - Case, 40 years, global leadership, left-hand, extendable dipper ...... 1

Issued April, 1997

9-142

10-1

580 Super L Construction King Loader Backhoe

NUMERICAL INDEX PART NO.

Al0329 Al0454 A13240 A14141 A141451 A15672 A156873 A162297 A165395 A165860 A166057 A166057 A167037 A170241 A170241 A170241 A170241 A170241 A170309 A170467 A171099 A171099 A171940 A172116 Al77435 A178706 A180163 A184545 A184545 A184614 A184932 A186171 A186182 A186183 A186186 A186193 A186256 A187504 A187542 A187575 A187714 A187873 A187873 A187899 A187901 A187903 A187904 A187906 A187909 A187911 A187912 A187914 A187917 A187923 A187965 A187990 A187990 A187990 A188028 A189154 A189274 A189284 A191114

Bur 8-9932

PAGE REF.

3-7 4-5 8-81 8-3 9-65 6-23 6-5 4-11 9-113 3-3 4-11 4-11 9-1318 2-3 2-38 2-5 2-5 2-5 2-15 2-11 2-3 2-38 2-13 2-13 3-5 6-23 9-101 2-3 2-38 9-129 9-129 9-111 4-7 4-7 4-7 4-7 9-111 4-7 4-43 4-43 9-113 4-7 4-9 4-7 4-7 4-7 4-7 4-7 9-111 4-35 4-35 4-35 4-7 2-13 4-27 3-11 4-17 7-7 7-13 2-13 9-129 9-129 4-27

20 44 25 8 24 23 6 30 2 2 17 8 2 2 9 9 9 4 4 15 15 6 7 2 24 18 30 30 15 18 24 18 15 25 1 13 5 11 4 12 17 1 9 2 17 2A 2 4 11 10 19 11 32 23 1 12 6

PART NO.

PAGE REF.

PART NO.

A20058 A20058 A23870 A27602 A28230 A30013 A30881 A30881 A30881 A30881 A30881 A33509 A38208 A38208 A38261 A38261 A41264 A41264 A42561 A42622 A45007 A45093 A46948 A46950 A47123 A47125 A47127 A47128 A47129 A47130 A47230 A47232 A47233 A47234 A47235 A47236 A47237 A47238 A47239 A47240 A47241 A47242 A47243 A47244 A47247 A47249 A47688 A48041 A48041 A48041 A48186 A49667 A52216 A61447 A61448 A61449 A62209 A65544 A66759 A7731 0 A77313 A77314 A77405

6-47 6-47 4-43 5-15 5-15 8-3 9-9 9-21 9-238 9-25 9-27 9-47 5-17 5-19 5-19 5-19 4-37 4-39 9-109 9-109 4-27 4-27 4-3 4-5 4-27 4-27 4-3 4-3 4-5 4-5 4-5 4-3 4-3 4-3 4-3 4-3 4-5 4-5 4-5 4-3 4-3 4-5 4-3 4-5 4-5 4-5 4-27 6-13 6-35 6-37 3-13 9-129 4-33 5-17 5-17 5-17 9-11 5-3 5-17 7-7 4-21 4-21 2-41

A77406 A77416 A77424 A77424 A77429 A77429 A77429 A77429 A77429 A77465 A77466 A77467 A77468 A77469 A77472 A77473 A77474 A77475 A77476 A77477 A77478 A77479 A77490 A77505 A77673 A77727 A77728 A77729 A77730 A77731 A77732 A77736 A77753 A77782 A77782 A77783 A77809 A7781 0 A77817 A77840 A77841 A77858 A77860 AC77758 AC77758 817575 817575 817575 817575 817575 817575 817576 893222 8MF28S 8MF31E 0102964 0103626 0120450 0120450 0120561 0121047 0121152 0121152

2 2 1 28 34 16 11 15 15 5 26 29 5 7 3 6 9 5 11 8 5 15 2 39 18 19 13 10 36 38 16 17 18 19 20 33 34 31 27 28 35 30 32 8 11 6 2 3 13 12 11 10 14 5 14 19 18 12

PAGE REF.

2-41 2-21 2-39 2-390 2-33 2-37 2-39 2-398 2-390 2-45 2-45 2-45 2-45 2-45 2-41 2-41 2-41 2-41 2-41 2-41 2-41 2-41 2-29 2-398 2-29 2-45 2-45 2-45 2-45 2-45 2-45 2-31 3-11 2-37 2-398 2-33 2-41 2-41 2-17 2-41 2-41 2-47 2-49 2-37 2-398 6-5 6-7 6-9 6-13 6-15 6-17 9-678 5-17 4-15 4-13 9-1318 5-15 9-37 9-43 4-19 9-11 4-29 4-37

13 30 30 3 17 34 17 34 11 11 11 11 11 12 13 12 13 12 13 12 13 6A

8 6 6 2 22 25 19 13 13

35

14 7 19 22 6

Issued April, 1997

10-2

580 Super L Construction King Loader Backhoe

NUMERICAL INDEX PART NO.

PAGE REF.

PART NO.

PAGE REF.

0121194 0121385 0121555 0121608 0123157 0123157 0123347 0123655 0123684 0123684 0123806 0123865 0124528 0124529 0124530 0124857 0125079 0125223 0125340 0125341 0126198 0126198 0126204 0126205 0126409 0126821 0127018 0127167 0127167 0127167 0127168 0127168 0127172 0127172 0127172 0127172 0127172 0127172 0127335 0127507 0127542 0127542 0128018 0128020 0128021 0128022 0128310 0128310 0128402 0128745 0129227 0129264 0129264 0129264 0129264 0129641 0129747 0129967 0129968 0129969 0129974 0132076 0132494

9-13 8-77 7-13 7-13 9-13 9-17 9-133 5-15 5-15 6-3 5-15 5-15 7-7 7-7 7-7 3-7 4-13 5-19 5-15 5-15 9-107 9-107 9-97 9-97 4-15 4-23 4-13 9-43 9-45 9-47 9-43 9-47 9-43 9-43 9-45 9-45 9-47 9-47 4-23 5-15 9-11 9-65 9-113 9-113 9-113 9-113 4-19 4-19 2-13 9-111 9-41 9-15 9-15B 9-15B 9-17 9-41 7-13 9-107 9-107 9-107 9-107 9-13 9-37

0132494 0132681 0132681 0132682 0132682 0132895 0132982 0132982 0132982 0132982 0132982 0132982 0132982 0132982 0133428 0133632 0133632 0133865 0134737 0134900 0135384 0135384 0135387 0135557 0135559 0135739 0135741 0136391 0136391 0136391 0136392 0136392 0136392 0136430 0136700 0136700 0136773 0136773 0136773 0137077 0137218 0137345 0137363 0137363 0137468 0137615 0137625 0137820 0138022 0138022 0138047 0138047 0138047 0138047 0138047 0138055 0138055 0138055 0138055 0138055 0138055 0138157 0138157

9-47 4-29 4-33 4-29 4-33 9-69 7-9 8-39 8-43 8-43B 8-57 8-61 9-121 9-123 9-33 9-37 9-47 9-47 4-21 9-31 4-29 4-37 9-101 9-35 9-35 9-37 9-35 9-35 9-37 9-47 9-35 9-37 9-47 7-9 9-35 9-35 9-3 9-29 9-29B 7-7 9-37 5-15 4-11 9-11 4-19 9-137 8-3 4-21 9-39 9-43 5-15 9-43 9-43 9-45 9-47 8-11 8-13 8-13 8-17 8-17 9-67 9-51 9-53

Bur 8-9932

6 29 12 7 25 4 7 6 10 16 29 19 13 23 7 7 1 17 18 22 25 3 4 4 19 10 13 38 21 11 19 14 18 39 43 22 33 24 19 2 3 10 11 21 6 6A 9 16 3 2 2 12 11 6 13 12 21 24 7 17 16

2 2 10 22 17 28 17 56 56 24 24 5 21 7 24 6 5 16 5 6 12 4 26 19 5 24 20 6 2 22 25 17 11 11 6 13 2 12 16 18 2 20 30 2 3 9 19 44 34 8 6 15 7 14 32 7 7

PART NO.

0138157 0138157 0138157 0138157 0138157 0138157 0138252 0138380 0138380 0138492 0138492 0138565 0138565 0138954 0139039 0139175 0139849 0139849 0139849 0139849 0139849 0139849 0139849 0139849 0139851 0139851 0139851 0139851 0139851 0139851 0139851 0139851 0139909 0140029 0140029 0140029 0140035 0140035 0140247 0140267 0140610 0140679 0140706 0140885 0140886 0141142 0141142 0141164 0141164 0141555 0141555 0141666 0141998 0142012 0142012 0142083 0142084 0142085 0142086 0142144 0142314 0142366 0142519

PAGE REF.

9-53 9-55 9-55 9-57 9-59 9-59 4-21 6-47 6-49 6-47 6-49 9-65 9-65 5-15 9-21 4-41 9-51 9-53 9-53 9-55 9-55 9-57 9-59 9-59 9-51 9-53 9-53 9-55 9-55 9-57 9-59 9-59 7-13 8-167 8-169 9-43 6-51 7-7 9-47 9-73 9-31 9-61 8-37 9-49 9-49 9-43 9-49 9-43 9-49 8-163 8-165 9-47 9-49 9-55 9-59 9-131 B 9-131B 9-131 B 9-131B 9-131 B 9-33 8-27 9-33

7 7 7 7 7 7 11 4 3 5 2 12 21 1 19 19

15 15 8 7 9 28 32 10 23 44 43 20 37 22 39 15 15 11 45 4 4 3 1 2 5 10 20 10 15

Issued April, 1997

580 Super L Construction King Loader Backhoe

10-3

NUMERICAL INDEX PART NO.

PAGE REF.

PART NO.

PAGE REF.

PART NO.

PAGE REF.

0142787 0142787 0142787 0142787 0142787 0142898 0142898 0142971 0142986 0143033 0143167 0143242 0143324 0143405 0143406 0143406 0143410 0143411 0143411 0143412 0143416 0143417 0143417 0143417 0143417 0143417 0143422 0143422 0143422 0143426 0143427 0143427 0143430 0143591 0143714 0143715 0143723 0143735 0143797 0143797 0143797 0143797 0143797 0143797 0143797 0143830 0144112 0144592 0145060 0145061 0145061 0145062 0145357 0145367 0146035 0146035 0146288 0146288 0146335 0146420 0146420 0146420 0146420

8-118 8-21 8-23 8-25 8-77 6-37 6-41 6-55 6-61 6-55 9-49 9-131 9-45 5-17 9-33 9-33 8-7 8-7 8-21 8-33 9-31 9-41 9-73 9-73 9-123 9-125 8-5 8-7 8-59 8-33 9-123 9-125 8-9 9-41 9-73 9-73 9-41 9-41 8-7 8-7 8-7 8-39 8-43 8-438 8-59 4-11 9-65 9-41 9-53 9-55 9-59 9-57 3-3 2-13 8-21 9-69 9-43 9-49 4-27 9-53 9-53 9-55 9-55

0146420 0146421 0146421 0146421 0146421 0146421 0146588 0147166 0147247 0147249 0147383 0147383 0147383 0147383 0147383 0147383 0147409 0147410 0147411 0147418 0147773 0148108 0148108 0148947 0148962 0148992 0148992 0148992 0148993 0148994 0148994 0149018 0149033 0149079 0149079 0149239 0149262 0149262 0149287 0149287 0149287 0149287 0149287 0149287 0149287 0149287 0149287 0149287 0149288 0149288 0149288 0149288 0149288 0149288 0149288 0149288 0149288 0149288 0149295 0149295 0149295 0149295 0149298

9-57 9-53 9-53 9-55 9-55 9-57 9-53 4-19 9-53 9-53 4-11 4-11 4-11 4-17 9-129 9-131 9-51 9-51 9-51 9-51 8-77 4-17 7-7 9-27 3-5 8-67 9-21 9-238 9-238 9-21 9-238 9-47 9-33 9-47 9-49 9-35 9-23 9-230 3-7 6-51 9-7 9-9 9-23 9-230 9-25 9-29 9-298 9-31 6-51 7-13 9-3 9-7 9-21 9-23 9-238 9-230 9-29 9-298 9-23 9-230 9-29 9-298 9-45

0149725 0149726 0149737 0149738 0149739 0149824 0149825 0149826 0149827 0149828 0149829 0149860 0149860 0149866 0149867 0149868 0149905 0150032 0150053 0150054 0150080 0150080 0150099 0150121 0150121 0150121 0150122 0150122 0150122 0150155 0150348 0150364 0150365 0150377 0150377 0150391 0150391 0150392 0150392 0150397 0150397 0150434 0150434 0150435 0150435 0150486 0150486 0150493 0150493 0150503 0150503 0150608 0150608 0150619 0150633 0150781 0150810 0150899 0150900 0151034 0151065 0151069 0151070

6-5 6-5 6-9 6-9 6-9 9-139 9-139 9-139 9-139 9-139 9-139 6-19 6-63 9-19 9-19 9-19 9-135 9-31 8-77 8-77 9-43 9-47 8-21 9-43 9-47 9-49 9-43 9-45 9-47 5-15 9-55 9-55 9-57 9-85 9-85 9-85 9-85 9-85 9-85 9-21 9-238 9-21 9-238 9-21 9-238 9-21 9-238 9-21 9-238 9-23 9-230 9-43 9-47 9-45 7-13 8-141 8-141 9-135 9-139 9-13 9-35 9-65 9-65

Bur 8-9932

20 27 21 32 15 21 16 5 2 18 47 16 30 4 13 31 21 10 14 31 5 8 25 30 29 20 32 25 32 29 27 18 18 14 9 8 10 17 5 9 28 19 27 19 35 6 7 4 4 4 4 4 23 2 24 11 26 49 11 3 3 3 3

3 2 2 2 2 2 17 1 4 11 14 33 2 27 8 4 3 2 1 26 10 31 2 6 40A 7 7 19 18 18 25 16 32 46 46 15 12 36A 4 37 37 11 3 3 11 16 20 26 36 23 48 23 48 7 7 34 34 9 9 32

2 4 8 6 11 12 15 15A 13 14 13 13A 15 9 13 3 2 17 32 25 10 17 16 41 31 20 1 1 12 20 15 23 16 24 9 9 13 13 12 12 17 17 24 24 45 45 15 30 34 11 21 9 15 21 5 6

Issued April, 1997

10-4

580 Super L Construction King Loader Backhoe

NUMERICAL INDEX PART NO.

PAGE REF.

PART NO.

PAGE REF.

PART NO.

PAGE REF.

0151071 0151073 0151074 025279 025279 025279 025279 026002 028648 030933 030933 030933 030933 030933 030933 030933 030933 031140 034033 034666 034666 035009 036179 036179 036179 036179 036179 036505 036669 037495 037495 037495 037495 037495 037495 037495 037495 037614 038435 038648 038648 038858 038858 038907 039093 039093 039093 039093 039093 039093 039093 039093 039118 039256 039696 039696 039696 039696 040236 040236 040236 040236 040236

9-37 9-35 9-35 9-33 9-33 9-45 9-61 9-33 9-33 9-51 9-53 9-53 9-55 9-55 9-57 9-59 9-59 9-17 8-69 9-21 9-23B 6-23 9-710 9-710 9-710 9-710 9-109 5-15 9-105 9-53 9-53 9-55 9-55 9-57 9-59 9-59 9-61 9-45 8-9 8-19 8-37 8-167 8-169 9-33 9-51 9-53 9-53 9-55 9-55 9-57 9-59 9-59 9-27 9-33 4-11 6-21 6-21B 9-121 5-7 8-19 8-21 8-31 8-35

040236 040243 040442 040442 042458 042833 042833 04341 7 048212 048212 048212 048212 048212 048212 048212 048212 050146 050559 050559 051391 051392 051393 051750 051750 051750 051750 051750 051750 051 750 051750 052275 052275 052275 052275 052275 052275 052275 052276 052276 052276 052276 052276 052276 052276 052276 052276 052564 054218 055216 055561 057486 059912 059912 059912 059912 060180 060180 061297 061368 067251 067297 067297 071342

8-37 9-51 3-3B 9-67B 7-13 8-43 8-63 9-61 9-51 9-53 9-53 9-55 9-55 9-57 9-59 9-59 9-33 3-7 6-51 9-17 9-17 9-17 9-51 9-53 9-53 9-55 9-55 9-57 9-59 9-59 8-21 8-23 8-25 8-27 8-29 8-33 8-37 2-3 2-3B 8-21 8-23 8-25 8-27 8-29 8-33 8-37 9-133 9-61 9-137 4-13 5-15 8-67 9-21 9-23B 9-27 4-25 9-131 5-15 9-33 8-75 8-3 8-39 4-27

071343 071344 071346 072371 072372 073383 073741 074949 075103 075465 076195 077182 080270 082804 082805 082806 083306 083485 083885 086664 087870 088052 088052 088052 088417 088427 093716 095096 095142 095142 095143 095143 095143 095144 095144 095144 095144 095145 095146 095146 095146 095146 E135750 E135750 E135777 E135785 E135810 E135810 E49497 E49498 F13537 F13537 F22426 F42778 F42827 F42827 F42827 F42827 F42827 F42827 F44505 F44748 F44881

4-27 4-27 4-27 5-15 5-15 4-15 2-13 5-17 5-17 3-3 8-7 8-25 9-137 5-11 5-11 5-11 9-61 4-13 3-3 9-41 9-137 9-121 9-123 9-127 9-65 9-33 9-131 9-9 5-13 8-149 8-147 8-151 8-171 8-153 8-155 8-157 8-159 8-161 8-163 8-165 8-167 8-169 6-53 6-53B 6-55 6-55 7-5 7-5B 9-290 9-290 8-137 8-139 4-25 9-119 3-3B 4-25 9-67B 9-710 9-109 9-131 9-17B 9-105 9-103

Bur 8-9932

11 7 8 10 14 31 7 9 12 12 12 12 12 12 12 12 12 2 2 16 16 32 4 14 21 36 17 15 15 11 11 11 11 11 11 11 2 29 23 20 26 12 12 3 5 5 5 5 5 5 5 5 11 17 19 7 7 26 25 6 23 37 48

13 11 37 37 2 32 23 4 10 10 10 10 10 10 10 10 6 4 2 7 15 19 8 8 8 8 8 8 8 8 6 6 6 6 6 6 6 25 25 7 7 7 7 7 7 7 1 5 10 8 25 37 4 4 6 29 2 36 16 7 29 4 12

13 14 16 32 35 5 14 8 12 24 10 11 26 24 22 3 2 28 15 9 28 32 5 8A 11 4 13 8 5 5 5 4 5 5 5 5 7 5 5 5 5 18 18 3 8 7 7 4 3 38 38 21 26

2 19 10

Issued April , 1997

580 Super L Construction King Loader Backhoe

10-5

NUMERICAL INDEX PART NO.

PAGE REF.

PART NO.

PAGE REF.

PART NO.

PAGE REF.

F44881 F44883 F44883 F45165 F45165 F64046 F64198 F64198 F64198 F64342 F64519 G100440 G100440 G100444 G100444 G100444 G100448 G100448 G100449 G100449 G100449 G100710 G100710 G100711 G100711 G101066 G101066 G101533 G101533 G101533 G101533 G102090 G102090 G102090 G102092 G102092 G102285 G102285 G102286 G102286 G102287 G102288 G102288 G102288 G102424 G102425 G102425 G102425 G102426 G102427 G102427 G102711 G102711 G102711 G102711 G102711 G102711 G102711 G102711 G102711 G102711 G102711 G103862

9-105 9-75 9-103 9-101 9-103 9-105 9-101 9-103 9-107 9-101 9-115 8-157 8-159 8-149 8-151 8-171 8-157 8-159 8-149 8-151 8-171 8-167 8-169 8-167 8-169 8-137 8-139 8-153 8-155 8-157 8-159 8-161 8-163 8-165 8-163 8-165 8-157 8-159 8-167 8-169 8-147 8-149 8-151 8-171 8-149 8-147 8-151 8-171 8-161 8-163 8-165 8-91 8-93 8-97 8-113 8-115 8-117 8-119 8-123 8-127 8-131 8-133 8-91

G103862 G103862 G103862 G103862 G103862 G103862 G103862 G104439 G104454 G104989 G104989 G104989 G104989 G104989 G104990 G104990 G105187 G106395 G106396 G106398 G106410 G106410 G106410 G106410 G106410 G106410 G106410 G106410 G106425 G106808 G106810 G106813 G106817 G106832 G107251 G107251 G107251 G107251 G107251 G107251 G107251 G107277 G107447 G107720 G107720 G107720 G107721 G107780 G107780 G107780 G107780 G107786 G107786 G107921 G107970 G107970 G107970 G108512 G108518 G108556 G108630 G108630 G108723

8-93 8-97 8-113 8-115 8-119 8-129 8-133 5-13 5-13 8-153 8-155 8-161 8-167 8-169 8-163 8-165 5-13 8-93 8-93 8-93 8-97 8-113 8-115 8-119 8-123 8-127 8-131 8-133 8-93 5-13 5-13 5-13 5-13 5-13 8-85 8-87 8-101 8-103 8-105 8-107 8-109 8-171 8-91 5-5 5-13 5-15 5-13 8-91 8-93 8-137 8-139 8-125 8-129 5-13 8-161 8-163 8-165 8-149 8-149 8-89 8-137 8-139 8-127

G108723 G108723 G108805 G108866 G108867 G108869 G108870 G108899 G108899 G108899 G108900 G108900 G108902 G108911 G108911 G108912 G108912 G108913 G108913 G108914 G108914 G108956 G108956 G108957 G108957 G109127 G109295 G109298 G109298 G109298 G109299 G109299 G109384 G109391 G109391 G109391 G109391 G109449 G109449 G109449 G109449 G109449 G109627 G109630 G109644 G109646 G109881 G109884 G109884 G109899 G109899 G109908 G109908 G109964 G109971 G110045 G110077 G110077 G110077 G110077 G110269 G110391 G110391

8-137 8-139 8-87 8-89 8-89 8-89 8-85 8-105 8-107 8-109 8-101 8-103 8-111 8-137 8-139 8-137 8-139 8-137 8-139 8-137 8-139 8-137 8-139 8-137 8-139 8-93 8-91 8-149 8-151 8-171 8-157 8-159 8-93 8-91 8-99 8-119 8-121 8-99 8-119 8-121 8-125 8-129 8-117 8-117 8-95 8-95 8-149 8-151 8-171 8-157 8-159 8-167 8-169 8-127 8-127 5-13 8-113 8-115 8-121 8-141 8-161 8-137 8-137

Bur 8-9932

9 10 23 11 6 3 10 8 15 13 8 16 16 15 17 14 17 17 16 18 15 18 18 19 19 32 32 6 6 6 6 22 19 19 18 18 15 15 17 17 14 14 16 13 6 6 6 5 8 6 6 5 5 5 5 5 5 5 5 5 5 5 22

25 19 15 19 19 37 15 15 16 18 18 24 21 21 21 21 14 8 9 12 9 7 7 7 7 7 7 7 14 2 7 18 6 4 10 11 10 10 11 11 11 12 9 17 1 11 16 16 19 19

9 14 12 12 3 13 12 6 6 17

26 26 13 7 9 13 12 13 13 13 12 12 2 15 15 13 13 11 11 9 9 37 37 39 39 10 10 10 11 9 10 10 15 23

23 2 4 4 4 3 4 4 6 6 15 18

21 3 5

Issued April, 1997

10-6

580 Super L Construction King Loader Backhoe

NUMERICAL INDEX PART NO.

PAGE REF.

PART NO.

PAGE REF.

PART NO.

PAGE REF.

G110391 G110391 G110467 G110468 G110519 G110519 G110529 G110529 G110530 G110530 G110531 G110531 G110569 G110569 G13609 G15215 G32122 G32129 G32176 G32176 G32176 G32176 G32303 G32303 G32303 G32303 G33075 G33075 G33075 G33075 G33075 G33075 G33075 G33075 G33075 G33075 G33075 G33080 G33080 G33080 G33080 G33080 G33080 G33080 G33080 G33080 G33112 G33122 G33122 G33122 G33122 G33122 G33965 G33965 G33965 G33965 G33965 G33965 G33965 G34458 G34458 G34458 G34458

8-139 8-139 8-141 8-117 8-153 8-155 8-153 8-155 8-153 8-155 8-153 8-155 8-163 8-165 5-11 5-17 8-147 5-13 8-153 8-155 8-157 8-159 8-147 8-151 8-157 8-159 8-91 8-93 8-97 8-113 8-115 8-117 8-119 8-123 8-127 8-131 8-133 8-97 8-113 8-115 8-117 8-119 8-123 8-127 8-131 8-133 8-111 8-93 8-97 8-117 8-131 8-133 8-85 8-87 8-101 8-103 8-105 8-107 8-109 8-91 8-97 8-111 8-115

G34458 G34458 G34458 G34458 G34458 G34458 G34463 G34586 G34937 G34937 G34937 G34937 G34937 G34937 G34938 G34938 G34938 G34938 G34938 G34938 G35540 G35540 G35540 G35540 G35540 G35540 G35540 G35540 G35540 G35540 G35540 G35540 G35540 G35540 G35540 H275784 H422758 H422766 H422774 H433285 H434163 H71514 J280911 J283333 J283336 J283338 J524123 J545652 J802290 J802295 J802358 J802641 J802820 J818823 J818824 J823921 J900068 J900068 J900068 J900068 J900227 J900227 J900242

8-119 8-123 8-123 8-127 8-131 8-131 8-117 8-111 8-111 8-115 8-119 8-123 8-127 8-131 8-111 8-115 8-119 8-123 8-127 8-131 8-89 8-93 8-97 8-99 8-113 8-115 8-117 8-117 8-119 8-121 8-125 8-129 8-131 8-133 8-141 2-13 4-27 4-27 4-27 9-37 8-3 9-37 2-33 2-31 2-31 2-31 2-25 2-25 2-25 2-25 2-17 2-37 2-41 2-23 2-23 2-47 2-37 2-37 2-398 2-398 2-17 2-35 2-33

J900245 J900250 J900257 J900257 J900257 J900299 J900589 J900677 J900706 J900706 J900808 J900919 J900955 J900955 J900956 J900956 J900958 J900958 J900967 J900967 J901049 J901085 J901097 J901097 J901306 J901356 J901356 J901395 J901706 J901706 J901706 J901793 J901793 J901793 J901919 J902338 J902343 J902343 J902363 J902425 J902425 J902469 J902501 J902604 J902666 J903035 J903089 J903102 J903102 J903242 J903380 J903380 J903382 J903463 J903475 J903475 J903480 J903481 J903482 J903483 J903570 J903572 J903577

2-33 2-33 2-19 2-37 2-398 2-33 3-11 2-29 2-33 2-33 2-47 2-45 2-37 2-398 2-37 2-398 2-37 2-398 2-37 2-398 2-29 2-45 2-33 2-47 2-35 2-23 2-47 2-43 2-45 2-45 2-45 2-45 2-45 2-45 2-21 2-27 2-37 2-398 2-47 2-29 2-49 4-9 3-11 2-31 2-31 3-9 4-9 2-39 2-39D 2-35 2-47 3-9 3-11 2-19 2-19 2-49 3-9 3-9 3-9 3-9 3-11 3-11 3-11

Bur 8-9932

3 5 21 4 4 15 15 16 16 14 14 16 16 25 9 10 11 10 10 24 24 18 20 19 19 6 6 6 6 6 7 6 6 6 6 6 10 10 10 9 10 10 10 10 10 4

11 12 11 11 12 12 12 25 21 11 13

13 13 18 13 13 18 6 3 9 11 11 11 11 11 12 14 14 14 14 14 16 20 14 4 19 23 13 19 23 36 23 23 23 19 4 13 3 4 2 24 26 7 11 6 6 6 24

18 6 7 14 3 15 3 15 4 5 19

20 5 9 13 13 6 28 2 23 27 9 10 10 10 7 7 9 9 2 2 6 9 8 2 2 5 3 14 6 6 6 5 5 5 1 4 14 14 7 12 13 6 27 2 3 6 7 31 31 3 10 19 18 19 20 1 22 23 24 25 2 3 9

Issued April, 1997

10-7

580 Super L Construction King Loader Backhoe

NUMERICAL INDEX PART NO.

PAGE REF.

PART NO.

PAGE REF.

PART NO.

PAGE REF.

J903738 J903740 J903744 J903744 J903745 J903757 J903794 J903857 J903924 J904105 J904166 J904217 J904230 J904230 J904339 J904353 J904353 J904361 J904369 J904408 J904409 J904483 J904711 J904711 J904782 J904783 J904784 J904785 J904786 J904849 J905205 J905307 J905313 J905440 J905440 J905443 J905443 J905465 J905465 J905595 J905649 J905692 J905696 J905699 J905779 J905779 J905781 J905781 J905820 J905860 J906206 J906619 J906619 J906619 J906623 J906659 J906659 J906696 J906696 J906696 J906697 J906697 J906697

3-11 2-23 2-37 2-390 2-23 2-31 2-19 2-41 2-19 2-33 2-45 2-37 2-39 2-390 2-21 2-19 2-41 2-43 2-35 2-33 2-33 2-41 3-9 3-9 3-11 3-11 3-11 3-11 3-11 2-19 2-29 3-9 3-11 2-39 2-390 2-21 2-47 3-9 3-11 2-49 3-9 3-9 3-11 3-9 2-39 2-390 2-39 2-390 2-41 3-9 2-33 2-27 2-33 2-37 2-23 2-47 3-13 2-39 2-390 2-49 2-39 2-390 2-49

J906773 J906854 J907049 J907185 J907480 J907481 J907586 J907586 J907769 J907998 J908118 J908560 J908563 J909355 J909356 J909356 J909670 J909670 J909695 J910248 J910517 J910517 J910739 J910794 J910795 J910796 J910810 J910811 J910824 J910824 J911205 J911924 J912072 J912473 J912473 J912772 J913689 J913759 J913994 J913994 J914383 J914385 J914385 J914409 J914462 J914494 J914856 J914868 J915772 J915787 J916166 J916254 J917746 J917746 J918109 J918109 J918191 J918323 J918427 J918428 J918612 J918612 J918640

2-21 2-33 2-31 2-21 3-11 3-11 2-39 2-390 2-17 2-19 2-31 4-7 4-7 2-27 2-47 3-13 2-39 2-390 3-9 2-43 2-39 2-390 2-17 3-11 3-11 3-11 2-33 2-33 2-31 2-47 2-17 2-17 2-43 2-43 2-49 2-19 2-43 2-23 2-19 2-49 2-29 2-19 2-49 2-31 2-17 2-41 2-47 2-19 2-19 2-27 2-23 2-37 3-9 3-9 2-21 3-9 3-9 2-41 2-27 2-27 2-39 2-390 3-9

J918944 J918954 J919292 J919292 J919294 J919294 J919343 J919601 J919683 J919687 J919846 J920005 J920387 J920393 J920400 J920706 J920706 J920758 J920773 J920779 J920780 J920781 J920854 J920854 J920867 J920868 J921 043 J921557 J921603 J921603 J921603 J922488 J922595 J923044 J923262 J923331 J923331 J923387 J924147 J924148 J924962 J924962 J925186 J925195 J925232 J925234 J925680 J925680 J925955 J926047 J926047 J926430 J926700 J926972 J927155 J927948 J928143 J928404 J928406 J928406 J928493 J928493 J928759

2-17 2-27 2-21 3-9 2-21 3-9 3-13 2-19 2-19 2-23 3-11 2-33 2-37 3-11 2-29 2-37 2-398 2-19 2-29 2-33 2-33 2-33 3-9 3-9 2-33 2-33 2-41 2-27 2-3 2-38 4-9 2-33 2-43 2-17 2-33 2-31 2-47 2-31 2-29 2-29 2-19 2-19 2-17 2-17 2-45 2-43 2-39 2-390 3-9 2-37 2-398 2-41 2-33 2-31 2-35 2-398 3-9 2-31 2-31 2-47 2-41 2-49 2-37

Bur 8-9932

17 9 19 19 12 9 1 8 13 13 7 4 36 36 4 21 14 13 2 14 15 3 28 32 12 13 6 7 5 15 3 18 31 27 27 2 4 17 10 4 5 16 22 15 25 25 26 26 7 16 13 4 16 1 11 3 28 28 14 32 32 10

6 12 5 5 21 20 24 24 7 12 7 27 28 2 12 2 37 37 13 6 40 40 10 23 26 25 25 21 4 15 6 11 4 5 16 25 11 8 14 5 4 3 2 10 5 6 13 18 11 9 2 1 27 31 9 34 7 7 6 35 35 8

17 7 30 10 26 1 16 10 14

15 10 12A 12A 4 9 17 17 30 29 33 9 10 9 11 31 31 3 18 8 31 11 1 15 8 11 7 8 16 14 3 22 22 37 12 12 5 7 13 4 4 1 2A 4A 16 11 9 20

Issued April, 1997

10-8

580 Super L Construction King Loader Backhoe

NUMERICAL INDEX PART NO.

PAGE REF.

PART NO.

PAGE REF.

PART NO.

PAGE REF.

J928759 J928759 J928759 J928831 J928831 J928831 J929027 J929030 J929039 J929457 J929736 J929751 J929751 J929792 J929792 J930139 J930139 J930336 J930688 J930688 J930689 J930689 J930886 J930906 J930906 J931 062 J931348 J931348 J931350 J931350 J931351 J931351 J931387 J931605 J931605 J931607 J931607 J931623 J932012 J933145 J933220 J933236 J940059 J942914 J942914 JC524121 JC535381 JC901569 JC908031 JC917500 JC926202 JC929736 JR802290 JR802295 JR908031 JR919846 JR920387 JR925232 JR929736 JR930336 JR933236 K260177 K260177

2-39D 2-49 3-9 2-39 2-39D 2-49 2-41 2-35 2-35 2-27 2-33 2-19 2-49 2-27 2-49 2-37 2-398 2-29 2-21 3-9 2-21 3-9 2-43 2-31 2-47 3-9 2-49 3-9 2-23 2-47 2-19 2-49 3-11 2-21 2-47 2-49 3-11 2-33 2-398 2-27 2-398 2-398 2-35 2-27 2-49 2-25 2-25 2-45 2-41 3-11 2-29 2-33 2-25 2-25 2-41 3-11 2-37 2-45 2-33 2-29 2-398 6-27 6-29

K261014 K261014 K261 065 K261 065 K262143 K262143 K395027 K395075 K395086 K395087 K395090 K395090 K395091 K395093 K395101 K395131 K691987 K691987 K691987 L100659 L101998 L105735 L111356 L11182 L112081 L11 2081 L112087 L112087 L112088 L112088 L11 2089 L112089 L112090 L112090 L112090 L112090 L113910 L126767 L126767 L129440 L129440 L15401 L1 7985 L17985 L18337 L18337 L18337 L18337 L18337 L18337 L18337 L18337 L18337 L18337 L18337 L18337 L18337 L18337 L18337 L18337 L18337 L18337 L18337

6-17 6-57 6-17 6-57 6-17 6-57 6-15 6-15 6-15 6-15 6-17 6-57 6-13 6-61 6-61 6-61 2-3 2-38 9-69 8-75 8-75 8-75 9-139 7-13 9-111 9-113 9-111 9-113 9-111 9-113 9-111 9-113 9-111 9-111 9-113 9-113 2-7 2-3 2-38 8-143 9-139 9-9 9-121 9-123 2-7 2-13 3-3 3-5 4-11 4-19 4-31 4-41 4-45 5-7 5-7 6-21 6-218 7-9 7-13 8-5 8-21 8-25 8-27

L18337 L18337 L18337 L18337 L18337 L18337 L18337 L18337 L18337 L18337 L18337 L18337 L18337 L18337 L18337 L18337 L18337 L18337 L18337 L18337 L26209 L30338 L30878 L30881 L30888 L30889 L30893 L31750 L32318 L35368 L50062 L50062 L50062 L50062 L54563 L54563 L54563 L59682 L60224 L60224 L60539X L71879 L71879 L72776 L77821 L79937 N13505 N13542 N13543 N13545 N13546 N14112 N14225 N14250 N14283 N14284 N14285 N14330 N14367 N14407 N14408 N14410 N14465

8-29 8-33 8-37 8-39 8-43 8-438 8-57 8-61 8-65 8-67 8-69 8-75 8-77 9-7 9-119 9-121 9-123 9-125 9-127 9-129 7-7 2-9 5-11 5-9 5-11 5-11 5-11 8-139 8-83 5-11 9-121 9-121 9-123 9-123 9-21 9-238 9-25 2-13 4-31 9-105 2-13 4-11 4-19 2-13 9-85 8-15 6-7 4-27 4-27 4-27 4-27 9-111 4-27 5-11 4-37 4-33 4-33 8-3 6-5 6-15 6-15 6-11 9-115

Bur 8-9932

20 18 36 23 23 8 2 7 1 8 1 16A 6 10 12 18 18 1 7A 30A 10A 26A 1 3A 8 38 17 3 10 6 5 3 30 8 5 15 29 32 1 3 2 12 11

5 5

4 4 3 3 9 12 12 8 13 6 8 10 21 9 25 15 24 24 9 5 9 8 14A 19 14 19 11 13 10 12 12 17 5 13 9 18 3 14 20 12 22 22 14 17 22 12 28 26 22 14 16 22 32 10 10 23 28 39 13 20 20

19 19 19 18 29 18 57 57 36 67 7 6 17 41 21 25 25 17 13 5 7 9 16 5 6 4 21 40 2 19 4 12 4 12 14 14 1 16 23 8 21 2 4 39 11 7 6 1 10 8 21 10 4 12 13 3 5 7 3 11

Issued April , 1997

580 Super L Construction King Loader Backhoe

10-9

NUMERICAL INDEX PART NO. N14466 N14763 N14784 N6755 N6755 N6807 N6836 N6941 N6941 N7802 N8356 N8358 N8359 N8360 N8361 N8361 N8362 N8362 N8362 N9025 N9025 P1139855 P2434552 P2434552 P2745466 P2930467 P3034505 P3533055 P3533055 R32119 R46493 R46493 R46493 R46493 R46493 R52408 R52415 R52440 R52483 R52483 R52483 R52735 R52879 R52880 R52881 R52882 R52883 R52884 R52917 R53000 R53444 R53560 R53562 R53562 R53634 R53634 R53755 R54047 R54504 R54625 R54682 R55000 R55001

Bur 8-9932

PAGE REF. 9-115 5-11 7-11 8-145 8-145 4-27 4-37 8-145 8-145 9-87 9-111 9-111 9-111 9-111 9-111 9-113 9-111 9-113 9-113 8-145 8-145 6-57 7-5 7-58 6-41 6-61 6-55 6-398 6-41 9-37 4-41 8-5 8-7 8-19 8-59 9-113 9-109 9-109 9-109 9-121 9-123 9-105 9-101 9-101 9-101 9-101 9-101 9-101 9-101 9-103 9-101 9-105 9-101 9-103 9-121 9-123 9-115 9-103 9-111 9-101 9-1318 9-101 9-101

10 10

9 3

9 7 2 6 4 8 3 5 7

8 16 16 21 3 9 35 20 8 4 31 26 7 34 20 10 9 13 9 9 18 6A 6 5A 5 7A 7 8 15 4 5 2 2 5 5 22 15 15 6 17 17A

PART NO.

PAGE REF.

PART NO.

PAGE REF.

R58418 R58418 8109444 8109445 8110169 8110170 8115351 8118383X 8300976 8301064 8301065 888754 888756 894643 894643 8T205A 8T205A T34857 T34857 W10478 W16323 ZAE1181039 100-1125 100-1647 100-1647 100-1647 100-1647 100-1647 100-1647 100-1647 100-1647 100-1647 100-21118 100-21118 100-21237 100-21250 100-21315 100-21315 100-3337 100520A1 100522A1 100529A1 100532A1 100532A1 100533A1 100550A1 100552A1 100553A1 100554A1 100555A1 100556A1 100557A1 100557A1 100557A1 100557A1 100557A1 100557A1 100559A1 100561A1 100562A1 100565A1 100696A1 100747A1

9-85 9-85 8-147 8-147 5-11 5-11 5-9 8-9 6-55 6-5 6-5 8-83 8-83 8-149 8-171 6-35 6-41 4-37 4-39 4-27 8-83 4-45 8-91 8-97 8-113 8-115 8-117 8-119 8-123 8-127 8-131 8-133 8-137 8-139 5-15 2-17 8-157 8-159 9-107 6-5 6-5 6-7 6-7 6-61 6-7 6-13 6-13 6-13 6-13 6-13 6-13 6-13 6-27 6-29 6-53 6-538 6-61 6-13 6-13 6-13 6-13 9-11 6-41

100748A1 100748A1 100753A1 100760A1 101479A1 101531A1 101631A1 102-1387 102649A1 102761A1 102761A1 102765A1 103-11237 103-1437 103-1475 103-16175 103-16175 103-16175 103-16175 103-16175 103-16175 103-16175 103-16175 103-16175 103-16175 103-16175 103-16200 103-1687 103-3350 103670A1 104540A1 104541 A1 104587A1 104588A1 104589A1 104824A1 104907A1 106974A1 106989A1 106990A1 107071 A1 107072A1 107124A1 107230A1 107232A1 107233A1 107234A1 107949A1 108088A1 108088A1 108088A1 108335A1 108336A1 108366A1 108438A3 108513A1 108535A1 108794A2 108797A1 108864A1 108923A1 108924A1 108936A2

6-25 6-41 6-41 6-538 8-35 4-43 9-43 5-9 9-47 9-3 9-5 9-27 9-39 9-5 8-67 9-33 9-33 9-39 9-43 9-43 9-43 9-45 9-45 9-47 9-49 9-49 9-35 5-15 9-11 8-33 9-19 9-19 4-3 4-3 4-5 9-11 6-47 9-107 9-27 9-27 6-61 6-61 9-65 9-97 9-97 9-97 9-97 9-105 9-3 9-5 9-5 8-33 8-33 4-43 8-105 9-97 4-19 9-99 9-99 9-27 9-27 9-27 9-103

13 21 15 16 31 27 2 7 18 15 16 17 18 17 1 6 2 2 17 24 15 11 8 9 9 8 9 9 9 9 9 18 18 31 9 13A 13A 20 12 9 4 3 21 8 10 5

18 4 22 8 8 1 7 6 13 19 9 3 12

9 14 17 21 40 9 4 18 12 23 19 28 15 41 4 8 33 5 23 27 33 36 14 40 50 18 38 29 36 19 20 14 3 45 23 1 27 13 15 17 16 8 5 7 6 8 22 11 12 21 33 34 4 9 23 7 1 9 8 13A

Issued April, 1997

10-10

580 Super L Construction King Loader Backhoe

NUMERICAL INDEX PART NO.

PAGE REF.

PART NO.

PAGE REF.

PART NO.

PAGE REF.

108938A2 108963Al 109080Al 109080Al 109081Al 109081Al 109131Al 109132Al 109239C2 109268Al 109511Al 109686Al 109879Al 109879Al 110290Al 110292Al 110307Al 111282Cl 111522Al 111588Al 111589Al 111590Al 111592Al 111593Al 111594Al 111595Al 111596Al 111597Al 112236Al 112366A2 112366A2 112366A2 112370A2 112370A3 112380Al 112380Al 112380Al 112382Al 112432Al 112486Al 112486Al 112504Al 112509Al 112517Al 112865Al 112946Al 113133A2 113133A2 113133A2 113135A2 113248Al 113248Al 113248Al 113248Al 113248Al 113457Al 113561Al 113561Al 113561Al 113561Al 113561Al 113561Al 113561Al

9-103 9-99 4-31 4-35 4-31 4-35 9-27 9-27 9-119 9-11 4-41 6-15 9-69 9-75 8-167 8-167 8-149 9-109 9-11 8-83 8-83 8-83 8-83 8-83 8-83 8-83 8-83 8-83 9-139 8-11 8-147 9-11 8-157 8-159 9-3 9-5 9-27 9-5 8-147 6-15 6-55 6-43 6-9 6-41 9-79 9-15 8-15 8-149 9-13 8-149 8-101 8-103 8-107 8-109 8-111 9-15 6-3 6-5 6-7 6-9 6-11 6-13 6-15

113561Al 113584Al 113629Al 113785A3 113785A3 113785A4 113786A6 113786A6 113786A6 113787A3 113793A4 113793A4 113793A4 113794A4 113794A4 114295Al 114296Al 114316Al 114317Al 114318Al 114367A2 114367A2 114367A2 114367A2 114367A2 114367A2 114367A2 114367A2 114367A3 114367A3 114367A3 114367A3 114367A3 114367A3 114367A3 114367A3 114367A4 114367A4 114367A4 114367A4 114367A4 114367A4 114367A4 114367A4 114367A5 114367A5 114367A5 114367A5 114367A5 114367A5 114367A5 114367A5 114882Al 114903Al 114980Al 115229Al 115393Al 115393Al 115507Al 115633Al 115633Al 115633Al 115743Al

6-17 9-11 9-11 8-17 9-7 8-87 8-85 8-87 8-91 8-91 8-85 8-87 8-93 8-87 8-97 6-13 6-9 3-3 3-3 9-35 6-49 6-53 6-55 6-57 6-59 6-61 7-3 7-5 6-49 6-538 6-55 6-57 6-59 6-61 7-3 7-5 6-49 6-538 6-55 6-57 6-59 6-61 7-38 7-5 6-49 6-538 6-55 6-57 6-59 6-61 7-38 7-58 5-3 8-89 9-75 6-53 3-7 6-51 8-3 8-7 8-7 8-9 9-29

115744Al 116339Al 116423Al 116425Al 116426Al 116427Al 116521Al 116522A2 116534Al 116534Al 116538A2 116545Al 116547Al 116547Al 116548Al 116549Al 116549Al 116550Al 116551Al 116552Al 116760Al 116761A2 116763Al 116764A2 116766A2 116767Al 117844Al 117846Al 117933Al 118318Al 118769Al 118900Al 118901Al 118901Al 119045Al 119045Al 119129Al 119171Al 119171Al 119211Al 119241Al 119243Al 119266Al 119267A2 119268Al 119269A2 119269A3 119270A3 119642A3 119643A3 119644A2 119644A3 119895A3 119895A3 119895A3 120032Al 120046A6 120046A6 120046A6 120046A6 120148A2 120204Al 1202956Cl

9-29 9-13 4-41 6-13 6-13 6-13 9-93 9-93 9-93 9-139 9-93 9-93 9-89 9-93 9-93 9-89 9-93 9-93 9-93 9-93 9-87 9-91 9-91 9-91 9-91 9-91 2-15 6-23 6-49 8-91 9-85 9-11 9-11 9-13 6-23 6-63 9-11 9-87 9-91 9-85 6-47 5-19 4-23 4-23 4-23 4-25 4-25 4-25 8-101 8-101 9-3 8-85 8-438 8-123 8-131 4-25 8-101 8-105 8-107 8-123 8-91 9-3 4-31

Bur 8-9932

13 6 2 3 4 5 20 4 15 3 13 1 2 12 6 5 14 21 22 23 12 5 6 7 8 10 18 1 9 14 14 14 29 21 25 2 10 10 16 3 4 10 3 34 1 20 2

3A

21 25 1 40 2 2 17 3 3 4 20 9 19 20 12A

2 6 8 27 1 1 28 8 23 17 2

21 9 12 7 8 3 11 10 7 12 9 10 6 15 8 14 8 13 3 1 2 3 4 5 7 33 6 8 7 24 30 3 35 6 4 6 11 1 4 1 6 7 7 7

28 22 15 15 3 6A 7A 7A 13 24 24

Issued April, 1997

580 Super L Construction King Loader Backhoe

10-11

NUMERICAL INDEX PART NO.

PAGE REF.

PART NO.

120303A1 120303A1 120303A1 120303A1 120303A1 120386A1 120388A1 120394A1 120421A1 120421A2 120531A1 120943A1 121-119 121-145 121124A2 121124A2 121332A1 121335A1 121412A1 121413A1 121413A1 121413A1 121413A1 121413A1 121414A1 121415A1 121478A1 121478A1 121501A1 121501A1 121519A1 121519A1 121638A2 121639A2 121646A4 121647A4 121648A3 121658A1 121659A1 121665A1 121729A1 121730A2 121736A2 121736A2 121736A2 121738A4 121738A4 121739A5 121739A5 121740A2 121740A2 121740A2 121740A2 121778A1 121779A1 121817A1 121856A1 121856A1 121856A1 121856A1 121856A1 121856A1 121856A1

8-11 8-13 8-13 8-17 9-67 5-5 5-5 5-5 5-7 5-11 9-5 9-67 4-33 7-7 8-3 8-83 3-5 3-5 4-19 4-19 8-47 8-57 8-61 8-81 4-19 4-19 8-157 8-159 2-3 2-38 9-19 9-198 8-135 8-135 9-97 9-97 9-99 6-23 6-23 9-33 7-9 7-9 8-85 8-87 8-89 8-105 8-113 8-105 8-131 8-45 8-55 8-59 8-135 9-35 9-37 8-3 3-3 9-67 9-71 9-718 9-718 9-71D 9-71D

121856A1 121856A1 121920A1 121940A3 121942A3 122125A1 122127A1 122140A1 122141A1 122175A1 122175A1 122176A1 122178A2 122178A2 122179A1 122179A1 122264A1 122265A1 122268A1 122270A1 122284A1 122330A1 122359A1 122398A1 122535A1 122535A1 122536A1 122536A1 122536A1 122553A1 122553A1 122553A1 122553A1 122554A1 122554A1 122579A1 122603A1 122736A1 122740A1 122853A6 122853A6 122853A6 122853A6 122853A6 122854A6 122854A6 122854A6 122854A6 122897A1 122958A1 122974A1 122993A1 122995A1 123097A1 123167A1 123167A2 123168A1 123206A2 123318A1 123392A1 123405A6 123407A1 123493A1

Bur 8-9932

10 8 21 8 33 13 14 7 23 1 23 14 20 11 11 7 9 40 40 40 32 8 9A 14A 14A 21 21 3 3 1 4 1 1 20 19 7 8 4

3 2

3 2 5 18A 25 5 17 29 13 30

PAGE REF.

9-73 9-75 9-17 8-105 9-718 8-3 8-7 8-89 8-89 8-105 8-111 8-9 8-65 8-69 8-65 8-69 6-7 6-7 6-5 6-5 9-37 8-91 9-3 4-21 8-157 8-159 5-5 8-9 8-145 9-125 9-125 9-127 9-1278 9-127 9-1278 9-125 9-67 4-17 4-17 8-101 8-105 8-107 8-119 8-121 8-101 8-105 8-107 8-123 9-37 9-41 9-41 9-41 9-41 4-11 9-37 9-37 9-37 9-117 9-39 3-7 8-161 8-161 9-5

13 18 12 7 27 4 5 5A 11 32 20 34 18 10 9 13 7 10 15 23 10 18 1 12 34 4 36 10 32 13 24 5 7 5 6 6 6 7 7 6 13 1 19 16 32 23 23A 26 2 29 12 16 17 9

PART NO.

PAGE REF.

123538A1 123558A1 123615A2 123726A1 123726A1 123732A1 123732A1 123800A1 123803A1 123809A2 123811A1 123815A1 123842A1 123842A1 123842A1 123842A1 123842A1 123842A1 123842A1 123842A1 123842A1 123842A1 123842A1 123842A1 123842A1C 123842A1R 123843A1 123843A1 123843A1 123843A1 123843A1 123843A1 123843A1 123843A1 123843A1 123843A1 123843A1 123843A1 123843A1 123843A1 123843A1C 123843A1R 123942A1 123943A1 123980A1 124011A1 124026A1 124028A1 124243A1 124309A2 124462A1 124462A1 124463A1 124463A1 124568A2 124568A2 124646A1 124690A1 124721A1 124726A1 124727A1 1250594C1 1250594C1

4-17 3-7 4-25 8-153 8-155 8-153 8-155 6-398 6-398 4-11 4-29 9-5 6-23 6-25 6-27 6-31 6-318 6-33 6-338 6-35 6-37 6-39 6-398 6-43 6-25 6-25 6-23 6-25 6-29 6-31 6-318 6-33 6-338 6-35 6-37 6-39 6-398 6-41 6-43 6-45 6-25 6-25 8-73 8-71 9-125 9-125 8-67 8-67 9-5 9-131 8-157 8-159 8-157 8-159 8-157 8-159 7-13 8-23 9-9 9-127 9-125 9-125 9-125

4 11 12 12 12 13 13 21 24 31 9 2 14

15

9 26 23 22 55 47 8

22 22 3 3 5 15 14 1 15 10 11

Issued April, 1997

10-12

580 Super L Construction King Loader Backhoe

NUMERICAL INDEX PART NO.

1250594Cl 1250594Cl 1250594Cl 1250594Cl 1250594Cl 1250594Cl 1250594Cl 125113Al 125113Al 125688Al 125746Al 125749Al 125749Al 125776Al 125779Al 126-116 126151Al 126152Al 126155Al 126155Al 126177 126371Al 126844Al 126844Al 126844Al 126844Al 126844Al 126844Al 126907Al 126907Al 126918Al 127009Al 127021A2 127073Al 127158Al 127324Al 127377Al 127378Al 127378A2 127518Al 127536Al 127618Al 127821A2 127994Al 127996Al 127998Al 128000Al 128002Al 128004Al 1280055C2 1280055C2 128265Al 128312Al 128376Al 128401Al 128403Al 128406Al 128410Al 128410Al 128411Al 128411Al 128412Al 128412Al

Bur 8-9932

PAGE REF.

9-125 9-125 9-127 9-127 9-127 9-1278 9-1278 9-27 9-27 9-115 9-115 4-45 9-115 9-29 9-29 6-23 8-163 8-163 8-65 8-69 9-133 9-99 4-23 4-25 4-25 4-25 4-25 9-109 9-121 9-123 9-31 4-25 9-99 9-119 4-43 9-131 9-77 9-77 9-77 4-21 6-51 9-77 6-51 9-21 9-21 9-21 9-21 9-21 9-21 8-67 8-73 9-131 9-11 6-59 9-19 9-19 9-119 9-121 9-123 9-121 9-123 9-121 9-123

32 33 3 9 17 31 35 12 14 3 13 6 15 8 12 1 2 30 16 3 4 13 15 17 18 30 7 6 6 2 5 8 18 6 6 3 8 8A 9 15 9 5 33 31 28 29 30 32 62 14 9 19 2 7 5 7 10 10 11 11 2 2

PART NO.

128413Al 128483Al 128483Al 128483Al 128483Al 128483Al 128483Al 128483Al 128484Al 128484Al 128484Al 128485Al 128485Al 128485Al 128485Al 128485Al 128485Al 128485Al 128570Al 128570Al 128580Al 128781Al 128782Al 128783Al 128783Al 128804Al 128818Al 129-369 129-667 129-667 129015Al 129015Al 129264Al 129391Al 129391Al 129586Al 129698Al 129698Al 129699Al 129699Al 129735Al 129735Al 129842A2 129842A2 129861Al 129861Al 129864A4 129864A4 129864A4 129864A4 129864A4 129872Al 129914Al 13-1638 130046Al 130047Al 130048Al 130049Al 130050Al 130059Al 130060Al 130060A2 130245Al

PAGE REF.

9-121 9-125 9-125 9-125 9-127 9-127 9-127 9-129 9-125 9-127 9-1278 9-125 9-125 9-125 9-127 9-127 9-1278 9-1278 6-17 6-57 9-9 2-9 2-9 2-7 2-9 9-137 9-11 5-13 8-145 8-145 9-21 9-238 2-5 8-137 8-139 4-25 8-91 8-97 8-91 8-97 8-91 8-97 8-85 8-87 8-113 8-115 8-101 8-103 8-107 8-109 8-113 9-25 9-5 5-15 3-3 3-3 3-3 3-3 9-67 8-89 8-89 8-89 7-13

18 9 16 31 16 18 25 4 4 11 30 3 8 30 2 8 29 34 11 9 5 6 2 12 11 3 2

22 22 24 20 27 23 5 6 2 2 3 3 10 4 14 14 15 21 5 11 32

PART NO.

PAGE REF.

130252Al 130479Al 130480Al 130757Al 130876Al 130919Al 130919Al 130932Al 130932Al 131-203 131-431 131-435 131-619 131-623 131-623 131-623 131-623 131-623 131-861 131039Al 131041Al 131042Al 131084Al 131084Al 131124Al 131124Al 131127A2 131158A3 131158A3 131196Al 131196Al 131197Al 131197Al 131586Al 131600Al 131600Al 131601Al 131601Al 131676Al 131677Al 131691Al 131794Al 131794Al 131795Al 131795Al 131796Al 131796Al 131797Al 131797Al 131973Al 131973Al 131974Al 131975A2 131976A2 131977A2 132004A2 132004A2 132004A2 132024Al 132025Al 132105Al 132133Al 132134Al

4-19 9-19 9-19 9-81 4-19 8-137 8-139 8-137 8-139 9-105 9-139 9-93 4-25 4-23 4-25 9-3 9-7 9-19 9-115 9-119 9-119 9-119 2-3 2-38 9-121 9-123 9-125 8-135 8-137 8-137 8-139 8-135 8-139 8-3 8-63 8-69 8-43 8-63 7-9 7-9 4-17 4-31 4-39 4-31 4-39 4-31 4-39 4-31 4-39 9-115 9-119 9-119 9-81 9-99 9-99 8-85 8-87 8-95 9-111 9-111 4-17 9-81 9-81

22 8 6 8A 27 16 16 10 10 4 17 14 9 6 4 33 18 7 8 10 11 8 8 1 2

3 3 22 10 34 24 14 9 6 19 17 15 14 2 12 9 18 5 4A 4 5 17A 1 8

Issued April, 1997

580 Super L Construction King Loader Backhoe

10-13

NUMERICAL INDEX PART NO.

PAGE REF.

PART NO.

PAGE REF.

132212A1 132212A1 132212A1 132212A1 132215A1 132215A1 132217A1 132217A1 132218A1 132218A1 132661A1 132716A1 132801A2 132802A1 132806A1 132842A1 132844A1 132873A1 132890A1 132929A1 132930A1 132930A1 132930A1 132930A1 132931A1 132931A1 133024A1 133025A1 133041A1 133083A1 1331102C2 133504A1 133604A1 133604A1 133605A1 133605A1 133605A1 133605A1 133615A1 133617A1 133711A1 133713A1 133714A1 133715A1 133716A1 133790A1 133797A1 133800A1 133989A1 1340287C1 1340287C1 1340319C1 1340345C1 1340345C1 1340478C1 1340478C1 1340492C2 1340798C1 1340969C2 1340969C2 1340969C2 1340970C1 134125A1

8-25 8-27 8-29 8-33 2-3 2-3B 2-3 2-3B 2-3 2-3B 9-3 9-49 3-7 3-7 3-7 9-49 9-49 9-7 9-35 5-5 8-25 8-27 8-29 8-33 3-7 9-3 9-79 9-79 4-19 8-147 9-115 3-3 8-29 8-33 8-25 8-27 8-29 8-33 9-3 9-5 4-21 4-21 4-21 4-21 4-21 4-17 9-63 9-71 9-5 9-109 9-125 4-25 9-103 9-105 8-67 8-73 9-119 8-151 8-37 8-171 9-47 8-171 9-119

134167A1 1341975C1 1341975C1 1342054C1 1343658C3 1343708C1 1343708C1 1343708C1 1343708C1 1343708C1 1343708C1 1343708C1 1343708C1 1343777C1 1343777C1 1343777C1 1343777C1 1343777C1 1343777C1 1343777C1 1343777C1 1343791C2 1343791C2 1343938C2 1344232C1 134437A1 134437A1 1345488C2 1346018C2 1346023C1 1346101C1 1346105C2 1346105C2 1346105C2 1346105C2 1346105C2 1346105C2 1346105C2 1346105C2 1346105C2 1346105C2 1346105C2 1346105C2 1346105C2 1346106C1 1346107C2 1346107C2 1346107C2 1346107C2 1346107C2 1346108C2 1346108C2 1346130C3 1346131C3 1346175C1 1346175C1 1346175C1 1346175C1 1346175C1 1346175C1 1346175C1 1346175C1 1346189C1

9-35 8-137 8-139 5-3 5-11 8-91 8-93 8-97 8-113 8-115 8-119 8-129 8-133 8-91 8-93 8-97 8-113 8-115 8-119 8-129 8-133 8-137 8-139 9-119 9-107 9-43 9-47 4-11 8-161 8-121 8-161 8-91 8-93 8-97 8-113 8-115 8-119 8-121 8-123 8-125 8-127 8-129 8-131 8-133 8-117 8-101 8-103 8-105 8-107 8-109 8-85 8-87 8-135 8-135 8-91 8-93 8-97 8-113 8-115 8-119 8-129 8-133 8-19

Bur 8-9932

17 17 16 16 12 12 14 14 13 13 5 52 13 3 18 54 53 39 29 12 38 32 24 24 2 25 2 12 4 1 26 26 36 30 22 22 2 18 12 13 16 15 14 8 1 13 12 14 31 11 10 61 13 1 15 22 1 25 2 6

20 17 17 20 23 17 13 17 17 35 13 18 21 15 11 15 15 33 11 2 18 4 18 3

12 10 19 22 16 12 16 16 34 12 2

PART NO.

PAGE REF.

1346189C1 1346190C1 1346190C1 1346191C1 1346192C1 1346195C1 1346219C2 1346219C2 1346219C2 1346219C2 1346219C2 1346219C2 1346219C2 1346219C2 1346221C1 1346221C1 1346221C1 1346221C1 1346221C1 1346221C1 1346222C1 1346312C2 134844A1 134844A1 1349058C1 1349059C1 1349059C1 135161A1 135183A1 135183A1 135185A1 135247A1 135248A1 135249A1 135324A1 135867A1 135869A1 135931A1 135933A1 135963A2 136-154 136-54 136008A1 136013A1 136015A1 136015A1 136023A1 136023A1 136023A1 136036A1 136226A1 136261A1 136261A1 136261A1 136263A1 136263A1 136263A1 136267A1 136267A1 136269A1 136269A1 136270A1 136270A1

8-151 8-19 8-151 8-151 8-151 8-151 8-91 8-93 8-97 8-113 8-115 8-119 8-129 8-133 8-111 8-115 8-119 8-123 8-127 8-131 8-127 8-139 9-15B 9-15B 6-17 6-17 6-57 8-147 9-109 9-137 9-109 9-35 9-35 9-35 9-129 5-11 5-11 9-127 9-125 4-31 9-105 4-43 8-7 8-41 8-41 8-53 8-39 8-41 8-47 9-109 8-13 8-67 9-21 9-23B 9-21 9-23B 9-25 9-21 9-23B 9-21 9-23B 9-23 9-23D

1 1 2 2 13

41 3 13 5 6 5 13 2 3 1 16 9 10 2 12 17 7 7 5 26 14 17 4 10 6 9 18 33 3 26 38 11 11 8 8 2 5 5 6 6 40 40

Issued April, 1997

10-14

580 Super L Construction King Loader Backhoe

NUMERICAL INDEX PART NO.

PAGE REF.

PART NO.

PAGE REF.

PART NO.

PAGE REF.

136271Al 136271Al 136278A2 136278A2 136278A2 136279Al 136280Al 136358Al 136374Al 136375Al 136436Al 136436Al 136450Al 136454Al 136473Al 136494Al 136610A5 136610A5 136610A5 136610A5 136610A5 136610A5 136745Al 136822Al 136824Al 136977Al 136977Al 136977Al 136990Al 136993Al 136993Al 137012Al 137012Al 137012Al 137039Al 137219Al 137223A2 137248Al 137248Al 137283Al 137289Al 137290Al 137315Al 137315Al 137315Al 137343Al 137343Al 137344Al 137344Al 137655A2 137713Al 137713Al 137713Al 137731Al 137747Al 137839Al 137839Al 137851Al 137851Al 137864Al 137868A3 137868A3 137869A3

9-23 9-230 9-710 9-710 9-710 9-83 9-83 8-45 8-67 8-67 8-29 8-35 4-23 4-23 8-67 5-11 8-101 8-103 8-105 8-107 8-109 8-115 9-79 9-19 9-19 8-45 8-55 8-59 6-5 6-3 6-19 8-45 8-55 8-59 8-135 8-67 6-3 8-157 8-159 9-9 9-137 9-137 9-71B 9-710 9-107 8-65 8-69 8-65 8-69 9-83 8-45 8-55 8-59 9-101 6-51 8-39 8-41 4-23 9-99 9-117 9-101 9-103 9-101

137869A3 138255Al 138257A2 138467Al 138467Al 138595Al 138605Al 138616Al 138616Al 139043Al 139107Al 139111Al 139111Al 139125Al 139180Al 139195Al 139227Al 139230Al 139230Al 139235Al 139362Al 139362Al 139362Al 139363Al 139480Al 139483Al 139486Al 139486A2 139490Al 139492Al 139494Al 139494A2 139500Al 139502Al 139768Al 139808Al 139808A2 139810Al 139810A2 139834Al 139835Al 139865Al 140-103 140-106 140-107 140-107 140-107 140-107 140-107 140-107 140-107 140-107 140-107 140-107 140-119 140327Al 140428Al 140943Al 140944Al 140945Al 140946Al 140947Al 140948Al

9-103 9-127 9-127 8-13 8-17 9-67 9-3 5-15 6-3 8-73 6-51 6-59 7-5 8-63 9-13 9-13 8-73 8-67 8-71 9-13 9-75 9-81 9-105 9-75 9-73 9-73 9-75 9-75 9-73 9-73 9-69 9-69 9-75 9-75 9-117 8-157 8-159 8-157 8-159 9-73 9-73 9-9 9-115 9-19 4-23 4-23 4-23 4-25 4-27 9-3 9-7 9-75 9-81 9-103 4-25 9-117 9-73 6-17 6-17 6-17 6-17 6-17 6-17

140949Al 140951Al 140953Al 140954Al 141232Al 141233Al 141233Al 141234Al 141234Al 141249Al 141324Al 141404Al 141405Al 141405Al 141471Al 141472Al 141473Al 141475Al 141512Al 141512Al 141513Al 141513Al 141801Al 141806Al 141809Al 141811Al 141924Al 142-101 142-103 142-104 142003Al 142004Al 142005Al 142007Al 142120Al 142122Al 142124Al 142126Al 142300Al 142404Al 142524Al 142538Al 142538Al 142538Al 142539Al 142540Al 142687Al 142733Al 142734Al 142735Al 142815Al 142930Al 142930Al 143121Al 143127Al 143210Al 143218Al 143219Al 143369A2 143370Al 143384Al 143439Al 143439Al

6-17 6-17 6-17 6-17 9-59 9-59 9-59 9-59 9-59 9-65 9-11 9-79 3-3 9-67 9-13 9-13 9-15 8-63 2-3 2-3B 2-3 2-3B 8-29 8-29 8-37 8-37 4-45 4-45 9-101 9-103 7-9 7-9 7-9 7-9 8-25 8-25 8-27 8-27 9-17 9-9 9-11 9-15 9-15B 9-15B 2-9 2-9 9-15B 8-83 8-83 8-83 8-25 5-3 5-9 9-131 9-131 9-5 9-67 9-67 9-97 6-23 8-21 8-25 8-27

Bur 8-9932

39 39 3 15 31 3 7 2 40 45 30 51 14 18 51 9 3 3 4 4 4 9 14 16 16 16 16 8 11 14 14 14 9 66 13 13 13 1 6 5 26 35 19 33 21 1 15 15 15 20 4 11 22 2 2 6 lA

lA 15 24 12 11 14 1 8 9 8 10 18 6 26 12 14 1 49 22 13 7 9 23 9 1 2 1 lA 4 3 1 lA 22 20 1 1 2 2 19 15 8 5 17 8 11 15 13 22 3 32 31 19 5 24 5 18 7 7 7 7 7 7

7 7 7 7 1 3 3 2 2 15 1 3 7 9 1 2 16 16 18 18 21 20 11 12 10 7 9 7 3 16 17 18 22 35 29 21 3 2 12 7 5 18 8 7 4 18 11 31 6 12 13 7 19 20 10 13 19 12 12

Issued April, 1997

580 Super L Construction King Loader Backhoe

10-15

NUMERICAL INDEX PART NO.

PAGE REF.

PART NO.

PAGE REF.

PART NO.

PAGE REF.

143439A1 143439A1 143695A1 143695A1 143697A1 143697A1 143699A1 143701A1 143717A1 143721A1 143723A1 143882A1 143882A1 143882A1 143882A1 144171A1 144193A1 144194A1 144200A1 144200A1 144200A1 144201A1 144203A1 144214A1 144215A1 144216A1 144219A1 144220A1 144221A1 144225A1 144227A1 144229A1 144229A1 144229A1 144229A1 144229A1 144233A1 144235A1 144236A1 144236A1 144238A1 144240A1 144241A1 144242A1 144243A1 144251A1 144268A1 144278A1 144278A1 144279A1 144279A1 144280A1 144280A1 144282A1 144282A1 144282A1 144321A5 144321A5 144321A5 144321A5 144324A4 144324A4 144324A4

8-29 8-33 8-21 8-153 8-21 8-153 8-153 8-153 5-11 5-11 5-11 8-25 8-27 8-29 8-33 4-13 9-137 9-135 8-25 8-161 9-37 8-161 8-63 8-9 8-3 8-7 5-5 8-9 5-5 5-5 8-5 8-49 8-51 8-53 8-57 8-61 8-9 8-27 8-39 8-51 8-41 8-7 8-7 8-19 8-19 8-21 2-7 6-19 6-63 6-19 6-63 6-19 6-63 9-79 9-79 9-81 8-103 8-109 8-119 8-121 8-107 8-109 8-133

144453A1 144454A1 144455A1 144456A1 144457A1 144458A1 144459A1 144460A1 144461A1 144462A1 144463A1 144464A1 144465A1 144466A1 144477A1 144477A1 144477A1 144479A1 144633A1 144635A1 144642A1 144908A1 151-522 1530028C1 1530028C1 1530431C1 1537663C1 1537664C1 1542563C1 1542563C1 1542665C1 1542829C1 1542829C1 1542829C1 1542829C1 1542829C1 1542829C1 1542874C1 1542875C1 1542875C1 1542875C1 1542876C1 1542876C1 1542876C1 1542876C1 1542877C1 1542879C1 1542879C1 1542879C1 1542879C1 1542914C1 1542914C1 1542915C2 1542915C2 1542918C1 1542919C2 1542922C1 1542923C2 1542923C2 1542928C1 1542929C1 1542930C1 1542930C1

6-5 6-5 6-7 6-7 6-9 6-9 6-9 6-17 6-11 6-11 6-11 6-11 6-11 6-13 8-7 8-7 8-438 8-7 9-75 2-7 8-63 9-73 4-23 6-27 6-29 4-7 6-7 6-7 8-137 8-139 8-163 8-101 8-103 8-105 8-107 8-109 8-111 8-149 8-147 8-151 8-171 8-153 8-155 8-157 8-159 8-161 8-163 8-165 8-167 8-169 8-163 8-165 8-163 8-165 8-161 8-161 8-167 8-167 8-169 8-161 8-161 8-163 8-165

1542930C1 1542930C1 1542931C1 1542931C1 1542931C1 1542931C1 1542996C1 1542997C1 1542998C1 1542998C1 1542998C1 1542999C1 1542999C1 1542999C1 1543000C1 1543000C1 1543000C1 1543000C1 1543001C1 1543001C1 1543001C1 1543001C1 1543256C1 1543260C1 1543267C1 1543267C1 1543275C1 1543275C1 1543329C1 1543329C1 1546500C1 1547924C1 1547924C1 165-129 168-71 170-104 172599 172599 174-93 175110A1 175156A1 175160A1 175161A1 175161A1 175161A1 175162A1 175162A1 175162A1 175163A1 175163A1 175163A1 175164A1 175164A1 175164A1 175165A1 175165A1 175165A1 175276A1 175276A1 175276A1 175455A4 175599A1 175637A1

8-167 8-169 8-163 8-165 8-167 8-169 8-149 8-149 8-147 8-151 8-171 8-147 8-151 8-171 8-153 8-155 8-157 8-159 8-153 8-155 8-157 8-159 8-149 8-147 8-151 8-171 8-153 8-155 8-137 8-139 4-3 2-3 2-38 9-103 4-43 9-5 2-37 2-398 2-13 9-77 9-17 9-17 2-5 2-5 2-5 2-5 2-5 2-5 2-5 2-5 2-5 2-5 2-5 2-5 2-5 2-5 2-5 8-45 8-55 8-59 8-137 9-75 2-15

Bur 8-9932

11 11 30 1 29 1 2 2 11 13 16 16 15 15 4 1 10 28 1 9 2 26A 14 19 3 15 12 6 9 36 14 19 25 53 53 6 28 3 14 3 16 16A 5 12 10 8 7 7 1 5 17 15 5 6 2 2

1 2 5 7

5 2 4 22 27 4 30 11 10 28 24 20 2 2 5 5 6 14 7 7 8 8 8

4 4 6 4 11 10 9 9

9 9 8 8 8 8 8 7 8 9 7 7 8 6 8 8 8 8 7 7 7 7

29 29 9 9 9 17 7 3 11 11 15 11

1 4 4 4 3 3 3 5 5 5 6 6 6 11 11 11 2

Issued April, 1997

10-16

580 Super L Construction King Loader Backhoe

NUMERICAL INDEX PART NO.

PAGE REF.

PART NO.

PAGE REF.

PART NO.

PAGE REF.

175815A1 175951A1 175952A1 175953A1 175953A1 175956A1 175957A1 175959A1 175961A1 175962A1 175963A1 175964A1 175965A1 175966A1 175967A1 175968A1 175969A1 175970A1 175971A1 175972A1 175973A1 175974A1 175976A1 175977A1 175978A1 175979A1 175980A1 175981A1 175982A1 175983A1 175984A1 175985A1 175986A1 175987A1 175988A1 175989A1 175990A1 176226A1 176226A1 176226A1 176226A1 176311A1 176311A1 176328A1 176437A1 176852A1 176857A1 176903A1 176904A1 176906A1 176909A2 176910A1 176911A1 176912A1 176913A1 176914A1 176916A1 176919A1 176920A1 176921A1 176921A1 176922A2 176923A1

9-47 6-53 6-53 6-53 6-538 6-57 6-57 6-55 6-55 6-59 6-59 6-59 6-59 6-59 6-59 6-59 6-59 6-59 6-59 6-59 6-59 6-61 6-61 6-61 6-61 6-61 6-61 6-61 6-61 6-61 6-61 6-61 6-61 6-61 6-61 6-61 6-61 8-25 8-27 8-29 8-33 9-3 9-5 5-7 2-11 8-63 4-23 9-89 9-89 9-89 9-89 9-89 9-89 9-95 9-95 9-93 9-93 9-89 9-93 9-89 9-93 9-89 9-89

176924A1 176925A1 176926A1 176952A1 176957A1 177164A1 177518A1 177518A1 177634A1 178004A1 178006A1 178718A3 178847A1 178850A1 178992A1 179029A1 179189A1 179189A1 179189A1 179189A1 179355A1 179683A1 179683A1 179689A1 179861A1 179896A1 179956A1 179956A1 180318A1 180376A1 180376A1 180378A1 180402A1 180402A1 180427A1 180548A1 180578A1 1806233C1 1806234C1 1806235C1 1806236C1 1806237C1 1806238C1 1806239C1 1806240C1 1806241C1 1806242C1 1806243C1 1806244C1 1806245C1 1806246C1 1806247C1 1806248C1 1806249C1 1806250C1 1806251C1 1806252C1 1806253C1 1806254C1 1806255C1 1806256C1 1806257C1 1806258C1

9-87 9-87 9-87 9-69 9-69 4-23 8-157 8-159 8-25 9-27 9-27 9-71D 8-83 8-165 4-19 9-31 8-41 8-41 8-53 8-53 9-107 8-71 9-137 6-23 8-63 8-63 9-19 9-198 8-69 9-19 9-198 9-19 9-19 9-198 9-65 9-127 9-65 3-13 3-13 3-13 3-13 3-13 3-13 3-13 3-13 3-13 3-13 3-13 3-13 3-13 3-13 3-13 3-13 3-13 3-13 3-13 3-13 3-13 3-13 3-13 3-13 3-13 3-13

1806259C1 1806260C1 1806261C1 1806262C1 180801A1 180801A1 180823A1 181042A1 181042A1 181100A1 181100A1 181100A1 181100A1 181101A1 181102A1 181103A1 181104A1 181104A1 181105A1 181105A1 181107A1 181108A1 181108A1 181109A1 181109A1 181111A1 181114A1 181116A1 181118A1 181120A1 181122A1 181123A1 181126A1 181126A1 181128A1 181128A1 181130A1 181132A1 181132A1 181135A1 181136A1 181137A1 181138A1 181139A1 181141A1 181141A1 181141A1 181142A1 181142A1 181143A1 181144A1 181145A1 181145A1 181146A1 181148A1 181148A1 181149A1 181151A1 181152A2 181152A2 181153A1 181154A1 181154A1

3-13 3-13 3-13 3-13 7-13 9-131 9-67 9-37 9-47 6-27 6-29 6-43 6-45 6-25 6-25 6-43 6-338 7-5 6-27 6-29 6-43 6-37 6-398 6-31 6-31 6-37 6-39 6-37 6-39 6-41 6-41 6-398 6-37 6-41 6-35 6-37 6-398 6-35 6-39 6-37 6-43 6-43 6-33 6-33 6-25 6-27 6-29 6-31 6-318 6-31 6-398 6-31 6-318 6-43 2-5 2-5 6-45 6-35 6-37 6-41 6-37 6-35 6-37

Bur 8-9932

26 4 11 12 12 6 11 19 4 5 7 8 9 10 12 13 15 16 19 1 4 5 10 11 12 13 14 18 19 20 23 22 26 27 28 13 13 12 12 10 20 21 2 18 12 4 5 3 2 2A 6 1 2 5 4 7 7 9 2 1 1A

5 2 1 5 6 10 12 12 34 18 17 14 13 19 20 26 11 24 7 6 27 17 22 6 3 2 2 1 2A 2A 2 21 23 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10

10 10 10 10 25 17 15 22 8 4 4 35 5 2 12 20 23 25 12 12 19 19 26 5 5 13 5 9 1 19 5 31 24 9 7 3 30 12 2 6 5 28 12 5 4 14 15 19 19 2 33 9 9 18 2 2 4 2 1 7 4 8 5

Issued April, 1997

580 Super L Construction King Loader Backhoe

10-17

NUMERICAL INDEX PART NO.

PAGE REF.

PART NO.

PAGE REF.

PART NO.

PAGE REF.

181154A1 181154A1 181156A2 181157A2 181158A1 181159A1 181161A1 181162A1 181163A1 181164A1 181165A1 181166A1 181167A1 181169A1 181169A1 181170A1 181170A1 181171A1 181173A1 181175A1 181176A1 181177A1 181178A1 181179A1 181179A1 181181A1 181182A1 181183A1 181184A1 181185A1 181186A1 181186A1 181187A1 181188A1 181189A1 181190A1 181191A1 181192A1 181193A1 181194A1 181196A1 181197A1 181197A1 181198A1 181199A3 181199A4 181199A4 181200A1 181201A1 181202A1 181203A1 181205A1 181205A1 181207A1 181208A1 181214A1 181214A1 181215A1 181215A1 181216A1 181216A1 181217A1 181218A1

6-398 6-41 6-37 6-37 6-37 6-37 6-37 6-37 6-37 6-37 6-398 6-43 6-25 9-87 9-91 9-89 9-93 6-33 6-33 6-33 6-29 6-33 6-398 6-27 6-29 6-35 6-41 6-398 6-35 6-37 6-35 6-35 6-35 6-35 6-39 6-39 6-398 6-39 6-39 6-41 6-25 6-27 6-29 6-41 6-31 6-31 6-318 6-29 6-29 6-25 6-338 6-31 6-318 6-43 6-43 6-31 6-318 6-31 6-318 6-31 6-318 6-31 6-31

181218A1 181219A1 181223A1 181224A1 181226A1 181227A2 181228A2 181230A1 181231A1 181232A1 181232A1 181234A1 181245A1 181248A1 181250A1 181251A1 181253A1 181254A1 181255A1 181256A1 181258A1 181260A1 181261A1 181262A1 181267A1 181268A1 181269A1 181270A1 181270A1 181272A1 181273A1 181274A1 181275A1 181276A1 181316A1 181334A1 181334A1 181338A1 181350A1 181378A2 181385A1 181385A1 181457A2 181459A1 181660A2 181661A2 181842A1 181979A1 181980A1 181981A1 182006A1 182222A1 182222A1 182276A1 182295A1 182296A1 182368A1 182373A1 182396A1 182445A1 182445A1 182445A1 182594A1

6-318 6-25 6-41 6-39 6-39 6-37 6-37 6-41 6-398 6-27 6-29 6-43 6-33 6-41 7-5 6-43 6-43 6-43 6-43 6-43 6-43 6-43 6-43 6-43 6-27 6-27 6-31 6-31 6-31 6-43 6-43 6-25 6-338 6-41 4-23 8-41 8-53 4-15 4-15 4-19 4-25 4-31 9-81 4-31 7-7 7-7 9-11 9-125 9-125 9-119 9-25 8-23 8-31 4-25 9-198 9-77 9-135 9-135 9-83 7-7 7-9 7-11 9-79

182594A1 182635A1 182636A1 182697A1 182721A2 182895A1 183018A1 183085A1 183085A2 183110A1 183111A1 183112A1 183113A1 183114A1 183115A1 183168A1 1831 75A1 183243A1 183443A1 183504A1 183504A1 183505A1 183505A1 183509A1 183586A1 183598A2 183658A1 183660A1 183735A1 183736A1 183748A1 183749A1 183795A1 183795A2 183796A1 183796A2 183864A2 184118A1 184188A1 184277A1 184289A1 184297A1 184497A1 184498A1 184616A1 184617A1 184678A1 184694A1 184695A1 184696A1 184726A1 184726A1 184789A1 184791A1 185156A1 185156A1 185156A1 185157A1 185157A1 185157A1 185157A1 185158A2 185158A2

9-81 9-29 9-29 9-119 4-45 9-11 8-45 5-3 5-3 9-135 9-135 9-135 9-135 9-135 9-135 9-73 6-23 8-23 9-49 4-31 4-39 4-31 4-39 9-49 9-19 4-31 8-31 8-29 6-21 8-35 4-39 4-39 8-165 8-165 8-165 8-165 9-135 9-113 4-11 4-19 9-119 8-35 4-15 4-15 8-37 8-37 9-127 9-198 9-198 9-198 9-79 9-81 8-9 6-23 9-85 9-87 9-91 9-85 9-89 9-93 9-95 9-85 9-89

Bur 8-9932

29 10 18 17 12 11 14 8 10 23 34 22 1 6 7 11 16 7 16 18 14 11 11 11 4 13 27 11 20 3 5 10 9 16 4 28 19 3 8 5 6 6 3

1 10 13 21 15 15 23 24 10 10 12 12 14 14 13 21

21 10 11 18 17 22 7 1 32 13 13 15 19 15 10 9 31 25 27 10 29 26 17 30 10 18 3 3 7 6 3 24 18 1A 15 23 6 9 3 25 13A 1A 21 22 18 7A 24 5 5 4 26 40 4 10 10 1 11 2

24

2 14 10 3 17 27 23 9 9A 7 6 3 2 5 4 7 37 14 55 16 18 56 4 12 35 29 13 52 6 3 1 1 2 2 8 4 23 12 22 38 3 2 18 17 14 16 11 7 25 3 22 29 1 2A

2

Issued April , 1997

10-18

580 Super L Construction King Loader Backhoe

NUMERICAL INDEX PART NO.

PAGE REF.

PART NO.

PAGE REF.

PART NO.

PAGE REF.

185158A2 185158A2 185325Al 185325Al 185338Al 185356Al 185377Al 185377Al 185384Al 185488Al 185493Al 185493Al 185493Al 185493Al 185493Al 185493Al 185493Al 185493Al 185493Al 185506Al 185506Al 185632A2 185646Al 185646Al 185926Al 185926Al 185927Al 185975Al 185976Al 185977Al 185978Al 185979Al 185980Al 185981Al 185982Al 186082Al 186083Al 186084Al 186085Al 186351Al 186367Al 186405Al 186433Al 186433Al 186488Al 186607Al 186615Al 186756Al 186797Al 186881Al 186977Al 186977Al 186977Al 186989Al 187013Al 187013Al 187013Al 187021Al 187281Al 187438Al 187535Al 187536Al 187562A2

9-93 9-95 9-75 9-75 6-23 9-65 2-3 2-38 2-3 9-17 9-718 9-718 9-718 9-718 9-718 9-710 9-710 9-710 9-710 9-158 9-158 9-41 3-3 9-67 3-3 9-67 9-65 9-198 9-31 9-298 9-298 9-298 9-298 9-298 9-298 4-45 4-45 4-45 4-45 9-85 4-25 9-33 2-3 2-38 4-45 4-19 9-121 4-31 9-115 3-3 9-65 9-65 9-65 9-139 8-47 8-57 8-61 2-11 4-45 9-7 8-11 8-11 6-51

187582Al 187582A2 187585Al 187612Al 187637Al 187639Al 187677Al 187714Al 187715Al 187834Al 187836Al 187845Al 188008A2 188009Al 188058Al 188125Al 188126Al 188126Al 188126Al 188126Al 188305Al 188311A2 188410A2 188411A2 188482Al 188482Al 188706Al 188811Al 188812Al 188829Al 188830Al 188975Al 188975Al 189103Al 189109Al 189111Al 189111Al 189263Al 189293Al 189294Al 189295Al 189296Al 189297Al 189298Al 189299Al 189400Al 189401Al 189404Al 189414Al 189528Al 189528Al 189529Al 189530Al 189601Al 189602Al 189709Al 189861Al 189863Al 189955Al 189957Al 189957Al 19-488 190-105

9-101 9-101 9-101 8-77 8-33 8-33 8-77 6-23 6-23 4-31 4-31 8-25 9-67 3-3 8-17 8-63 8-41 8-49 8-51 8-53 8-63 3-3 9-81 9-81 9-79 9-81 7-13 4-11 4-11 6-21 6-21 8-41 8-53 8-77 3-7 8-75 8-77 8-77 9-25 9-238 9-238 9-238 9-238 9-238 9-238 4-31 4-31 9-119 8-75 8-49 8-53 8-49 8-67 8-75 3-3 8-77 8-7 8-7 9-33 8-77 8-141 8-83 4-31

190019Al 190035Al 190036Al 190155Al 190155Al 190267Al 190313Al 190397Al 190426Al 190429Al 190430Al 190431Al 190432Al 190433Al 190434Al 190435Al 190436Al 190437Al 190438Al 190439Al 190440Al 190441Al 190442Al 190443Al 190444Al 190445Al 190447Al 190447Al 190448Al 190448Al 190448Al 190449Al 190449Al 190450Al 190450Al 190451Al 190451Al 190451Al 190452Al 190453Al 190453Al 190454Al 190455Al 190456Al 190456Al 190457Al 190457Al 190458Al 190458Al 190459Al 190459Al 190460Al 190460Al 190461Al 190461Al 190462Al 190463Al 190463Al 190464Al 190465Al 190466Al 190468Al 190469Al

8-17 9-33 9-33 4-41 4-41 9-59 9-37 4-41 6-25 6-45 6-45 6-45 6-45 6-25 6-43 6-43 6-43 6-43 6-43 6-43 6-43 6-43 6-43 6-43 6-43 6-25 7-3 7-38 7-5 7-5 7-58 7-3 7-38 7-3 7-38 7-5 7-5 7-58 6-55 7-3 7-38 7-3 7-3 7-5 7-58 6-53 6-538 6-53 6-538 6-53 6-538 7-3 7-38 7-3 7-38 7-3 7-5 7-58 6-55 7-5 7-5 6-55 6-55

Bur 8-9932

14 32 30 8C 27 27 32 3 10 18 25 32 5 16 23 35 8 14 9 3 3 4 4 88 10 8 10 14 15 1 2 6 5 15 llA 26 5 5 14 28 17 11 7A 10 13 20 25 16 41 41 41 5 11 35 14 15 18

3 38 3A 25 20 21 10 1 2 6 7 23 26 29A 18 1 4A 3 4 4 16 11 88 8C 23 7 16 1 lA 5 6 11 17 20 22 21 lOA 32 30 29 28 31 33 1 lA 4 2 5 12 8 58 4 29 12 7 7A 24 19 20

26 28 1 8 1 27 6 6 8 9 10 7 13 37 4 12 11 38 14 2 3 32 14 15 15 12 23 12 7 7 9 9 1 17 14 17 17 16 2 9 9 3 3 7 7 8 8 6 6 5 5 1 2 2 17 13 13 16 6

Issued April, 1997

580 Super L Construction King Loader Backhoe

10-19

NUMERICAL INDEX PART NO.

190470A1 190470A1 190471A1 190472A1 190473A1 190473A1 190474A1 190476A1 190476A1 190476A2 190477A1 190477A1 190477A2 190487A1 190488A1 190491A1 190492A1 190492A1 190493A1 190493A1 190496A1 190496A1 190497A1 190497A1 190498A1 190499A1 190500A1 190500A1 190502A1 190502A1 190504A1 190504A1 190506A1 190508A1 190509A1 190510A1 190511A1 190512A1 190513A1 190514A1 190515A1 190516A1 190599A1 190618A1 190675A1 190721A1 190967A1 191017A1 191046A1 191047A1 191067A1 191068A1 191075A1 191076A1 191188A1 191215A1 191532A1 191532A1 191532A1 191703A1 191704A1 191758A1 191796A1

Bur 8-9932

PAGE REF.

7-3 7-38 6-55 6-55 7-5 7-58 7-3 7-5 7-5 7-58 7-5 7-5 7-58 7-5 7-5 6-53 7-3 7-38 7-3 7-38 7-3 7-38 6-53 6-53 7-3 7-3 7-3 7-38 7-3 7-38 7-3 7-38 6-57 6-57 6-57 6-57 6-57 6-57 6-57 6-57 6-57 6-57 9-125 6-23 9-123 9-198 9-33 9-35 3-38 9-67 6-55 9-77 8-69 8-73 8-69 8-69 8-47 8-57 8-61 9-127 9-1278 8-21 5-15

18 18 4 8 8 3 4 18 4 4 18 4 5 3 28 12 12 14 14 8 8 16 29 21 11 20 20 13 13 22 22 7 7 7 7 7 7 7 7 7 7 29 7 17 15 27 2 30 27 15 13 11 2 8 1 38 38 38 26 27 31 5

PART NO.

PAGE REF.

PART NO.

PAGE REF.

191796A1 192025A1 192122A1 192124A1 192126A1 192128A1 192130A1 192132A1 192134A1 192140A1 192142A1 192144A1 192150A1 192152A1 192154A1 192156A1 192196A1 192274A2 192286A1 192299A1 192299A1 192299A1 192299A1 192300A1 192300A1 192345A1 192352A1 192424A1 192424A1 192450A1 192481A1 192481A1 192483A1 192549A1 192549A1 192559A1 192693A1 192693A1 192693A1 192693A1 192704A1 192802A1 192803A1 192815A1 192895A1 192909A1 193-1000 193-1000 193-1000 193-1000 193-1003 193-1003 193044A1 193117A1 193117A1 193117A1 193117A1 193117A1 193261A1 193261A1 193262A1 193262A1 193285A1

6-3 8-77 8-17 8-17 8-17 8-17 8-11 8-11 8-11 8-13 8-13 8-13 8-13 8-15 8-15 8-15 4-11 9-81 8-11 8-47 8-57 8-61 9-137 8-71 9-137 8-19 8-19 7-3 7-38 9-137 6-53 6-538 2-11 7-3 7-38 9-65 8-39 8-43 8-47 8-59 2-11 6-31 6-31 9-11 8-143 3-7 4-11 4-11 4-19 4-19 9-11 9-85 6-53 8-25 8-27 8-29 8-33 8-37 8-65 8-69 8-65 8-69 6-53

193499A1 193499A1 193499A1 193499A1 193499A1 193707A1 193793A1 193854A1 193867A1 193867A1 193913A1 194151A1 194258A1 194513A1 194519A1 194520A1 194758A1 194758A1 194758A1 194758A1 194758A1 194758A1 195-140 195-2015 195-81023 195030A2 195032A1 1954475C1 1954736C1 1954736C1 195551A1 195615A1 195615A1 195679A1 195680A1 195681A1 195682A1 195683A1 1957855C3 1957856C1 1957887C1 1958028C1 1958970C1 1959509C1 195975A1 195975A2 195976A1 195976A2 196086A1 196087A1 196088A1 196088A1 196095A1 196096A1 196164A1 196164A1 196277A1 196278A1 196466A1 196466A1 196466A1 1964672C1 1964964C1

8-25 8-27 8-29 8-33 8-37 9-113 8-27 9-9 2-7 2-9 9-127 9-718 4-41 9-131 9-63 9-63 9-718 9-718 9-718 9-710 9-710 9-75 9-19 4-5 9-103 9-290 9-290 9-125 9-121 9-123 4-45 9-3 9-5 8-63 8-63 8-63 8-63 8-63 8-139 8-139 8-139 8-161 9-103 5-3 9-73 9-73 9-73 9-73 7-5 5-11 7-5 7-58 8-89 8-89 8-167 8-169 8-23 8-23 2-29 2-39 2-390 9-109 4-7

8 9 4 5 12 13 6 5 4 14 13 24 25 27 31 30 22A 80 7 39 39 39 14 25 15 4 3 23 23 13 21 19 3 24 24 4 16 26 32 23 1 6 3A 28 2 3A 3 18 5 15 17 10 19 11A 11A 10A 10A 10A 35 19 33 21 22

11 11 10 10 10 23 22 3 12 1 13 20 8 4 2 8 15 2 12 25 12 37 9 1 2 3 3 18 6 19 6 7 8 9 10 44 43 45 19 16 4 1A 18 2A 28 14 33 15 15 17 18 14 14 18 10 14 39 39 19 16

Issued April, 1997

10-20

580 Super L Construction King Loader Backhoe

NUMERICAL INDEX PART NO.

PAGE REF.

PART NO.

PAGE REF.

PART NO.

PAGE REF.

1964966C1 1964968C1 1964969C1 1966136C1 1966138C1 1966149C1 1966149C1 1966149C1 1966153C1 1966169C1 1966186C1 1966191C1 1966559C1 1966579C1 196673A2 196675A2 1966835C1 1966993C1 1967003C1 1967506C1 1967537C1 1967557C1 1967558C1 1967599C1 196803A1 196803A1 196813A1 196815A1 196817A1 196819A1 196821A1 196824A1 197049A1 1971368C1 197345A1 197346A1 197437A1 1976943C1 197718A1 1977399C1 1977401C1 1977402C1 1977564C2 1978068C1 1978141C1 1978142C1 1978143C1 1978144C1 1978158C1 1980084C3 1980084C3 1980085C1 1980085C1 1980226C1 1980226C1 1980227C1 1980227C1 1980296C1 1980302C2 1980302C2 1980321C2 1980335C1 1983233C1

4-7 4-7 4-7 6-5 6-5 6-5 6-53 6-538 6-15 6-13 6-5 6-5 6-15 6-13 9-101 9-101 6-33 6-33 6-15 6-398 6-398 6-55 6-55 6-59 2-39 2-39D 8-13 8-13 8-13 8-13 8-17 8-17 9-5 9-103 9-137 9-137 7-13 7-9 9-35 9-103 9-101 9-101 9-119 8-127 8-143 8-143 8-143 8-143 8-143 8-137 8-139 8-137 8-139 8-137 8-139 8-137 8-139 8-171 8-137 8-139 8-147 8-147 2-7

1983233C1 1983335C1 198410A1 1984938C1 198539A1 198578A1 1986568C1 1986611C1 1986612C1 1986628C1 1986628C1 1986698C1 1986722C1 1986722C1 1986753C1 1986753C1 1986754C1 1986906C1 1986906C1 1987096C1 1987097C1 198712A1 198712A1 198713A1 198713A1 1987559C1 1987559C1 1989092C2 1989092C2C 1989092C2C 1989092C2R 1989092C2R 1989092C3 1989181C1 1989181C3 198976A1 1989960C1 1990727C1 1990728C1 1990756C2 1990758C2 199215A1 199382A1 199382A1 1994581C1 1994581C1 1994596C1 1994596C1 1994596C1 1994596C1 1994596C1 1994596C1 1994596C1 1994596C1 1994596C1 1994608C1 1994608C1 1994608C1 1994608C1 1994608C1 1994608C1 1994608C1 1994608C1

4-11 9-111 9-29D 6-13 9-158 8-131 8-93 8-91 8-93 8-137 8-139 8-79 8-123 8-127 8-163 8-165 8-117 8-167 8-169 9-119 9-119 6-31 6-318 6-31 6-31 4-3 4-9 2-37 2-37 2-398 2-37 2-398 2-398 2-37 2-398 9-35 9-107 9-107 9-107 9-125 9-127 8-73 8-67 9-137 8-137 8-139 8-91 8-97 8-113 8-115 8-119 8-123 8-127 8-131 8-133 8-91 8-93 8-97 8-113 8-115 8-117 8-119 8-123

1994608C1 1994608C1 1994608C1 1994677C1 1995137C1 1995137C1C 1995137C1 R 199553A1 199720A1 199720A1 199721A1 199721A1 199722A1 199723A1 199783A1 199863A1 199870A1 199953A1 199953A2 1999755C2 1999755C2 20-21032 20-21232 20-21232 20-21232 20-21232 205-129 205-129 211-1006 211-1007 211-1007 211-1008 211-1008 211-1009 211-1010 211-1311 213-123 213-125 213-125 213-125 213-126 213-126 213-126 213-126 213-126 213-126 214-1404 214-1406 214-1410 214-1410 214-14104 214-14104 214-1412 214-1416 214-1416 214-1416 214-1416 214-1420 214-1428 214-1432 214-1432 214-1440 214-1440

8-127 8-131 8-133 8-139 6-23 6-23 6-23 8-67 8-21 8-155 8-21 8-155 8-155 8-155 9-11 8-63 8-63 8-157 8-159 9-127 9-129 9-17 9-15 9-158 9-158 9-17 9-99 9-131 5-11 8-137 8-139 7-5 7-58 8-93 5-11 4-3 3-5 3-7 6-51 9-9 9-7 9-21 9-238 9-25 9-29 9-298 9-119 9-67 9-121 9-123 8-21 8-25 9-125 2-23 8-51 8-53 8-57 8-9 2-23 2-3 2-38 2-3 2-38

Bur 8-9932

14 4 7 16 17 5 13 13 9 2 10 11 11 16 12A 12 3 4 4 23 25 12 13 17

25 24 13 14 13 12 14 18 16 17 9 13 33 19 21 21A 1A 19 8 5 6 7 12 12 8 8 35 35 33 33 11 30 30 4 3 7

29 5

15 13 7 7 34 34 8 8 17 17 14 16 16 16 15 11 11 4 4

12 9 17 19 2 20 20 44 8 28 28 7 7 8 8 8 8A 8A 8 8 3 3 3 3 3 3 3 3

3 3 3 21 21 21 42 38 37 1 2 2 21A 16A 1A 2 2 6 13 4 9 15 4 9 11 8 14 14 11 11 11 20 15 14 14 11 7 34 22 22 6 6 6 19 18 19 19 28 33 28 13 11 15 51 24 3 17 17 19 19

Issued April, 1997

580 Super L Construction King Loader Backhoe

10-21

NUMERICAL INDEX PART NO.

PAGE REF.

PART NO.

PAGE REF.

PART NO.

PAGE REF.

214-1448 214-1456 214-1464 214-1464 214-1464 214-1472 214-1472 214-1472 214-1488 214-1704 214-1704 214-1706 214-31104 214-3132 214-3132 214-3188 217-1102 217-347 217-380 217-436 217-92 217-92 218-1023 218-1237 218-1251 218-1256 218-1256 218-335 218-435 218-435 218-435 218-435 218-459 218-5053 218-5057 218-5057 218-5057 218-5057 218-5057 218-5057 218-5058 218-5058 218-5058 218-5059 218-5059 218-5062 218-5062 218-5062 218-5062 218-5062 218-5062 218-5062 218-5062 218-5062 218-5063 218-5064 218-5064 218-5064 218-5064 218-5064 218-5064 218-5064 218-5064

2-9 2-7 8-15 8-19 8-37 8-118 8-31 8-35 8-23 3-3 7-9 7-9 8-77 8-33 8-35 8-21 9-67 9-67 9-67 9-67 2-3 2-38 6-29 8-19 8-19 8-63 8-69 8-438 8-118 8-15 8-17 8-81 6-23 7-9 8-39 8-438 8-45 8-51 8-55 8-59 8-45 8-55 8-59 5-5 8-21 8-7 8-7 8-13 8-15 8-17 8-37 8-45 8-55 8-59 8-7 8-25 8-27 8-27 8-29 8-29 8-33 8-35 8-37

218-5064 218-5064 218-5064 218-5064 218-5064 218-5064 218-5069 218-5069 218-5069 218-5069 218-5069 218-5069 218-5069 218-5077 218-5106 218-5106 218-5106 218-5106 218-5107 218-5107 218-5107 218-5107 218-5107 218-5107 218-5107 218-5108 218-5108 218-5110 218-5117 218-5118 218-5119 218-5119 218-5123 218-5128 218-5128 218-5128 218-5128 218-5136 218-5136 218-5137 218-5137 218-5137 218-5137 218-5137 218-5145 218-5149 218-5149 218-5149 218-5157 218-5157 218-5157 218-5157 218-5157 218-5158 218-5158 218-5158 218-5173 218-5174 218-5174 218-5174 218-5174 218-5174 218-5175

8-49 8-51 8-53 8-57 8-61 8-73 8-5 8-7 8-9 8-41 8-53 8-57 8-61 8-3 8-21 8-21 8-23 8-23 8-11 8-15 8-19 8-37 8-47 8-55 8-59 8-25 8-27 8-3 8-79 8-77 8-23 8-23 8-25 8-23 8-45 8-55 8-59 5-7 5-15 6-21 6-218 8-3 8-9 8-19 8-79 8-51 8-57 8-63 8-101 8-103 8-105 8-107 8-109 8-49 8-61 8-135 5-7 5-7 8-39 8-438 8-51 8-81 8-81

218-5207 218-5207 218-5210 218-5211 218-5211 218-5211 218-5213 218-5216 218-5216 218-5216 218-5216 218-5216 218-5220 218-5220 218-5220 218-5220 218-5220 218-5220 218-5220 218-5222 218-5223 218-5232 218-5232 218-5232 218-5232 218-5241 218-5241 218-5241 218-5241 218-5241 218-5241 218-5241 218-5243 218-5243 218-5243 218-5243 218-5243 218-5243 218-5243 218-5245 218-5245 218-5245 218-5245 218-5275 218-5280 218-5280 218-5283 218-5351 218-5351 218-5359 218-5382 218-5490 218-5576 218-5576 218-5576 218-5576 218-5600 218-587 218-593 218-653 218-653 218-734 218-736

8-85 8-87 8-117 3-3 8-89 9-67 8-111 8-9 8-51 8-53 8-57 8-61 8-13 8-41 8-49 8-51 8-53 8-73 8-79 8-55 8-49 6-218 8-45 8-55 8-59 5-5 8-11 8-39 8-41 8-49 8-51 8-53 5-5 8-39 8-43 8-438 8-47 8-55 8-59 8-5 8-9 8-9 8-49 8-9 5-5 6-3 8-77 6-3 8-21 8-77 8-77 8-79 5-5 8-438 8-57 8-61 8-81 8-3 8-51 8-41 8-53 8-39 8-7

Bur 8-9932

3A 9 40 21 27 21 34 47 22 13 10 11 16 37 39 28 22 16 21 5 20 20 9 10 11 29 15 25 22 41 20 22 38 19 7 7 8 20 8 8 12 12 12 10 11 7C 12 2 28 2 24 24 24 24 1 8 8 26 8 31 8 45 8

6 7 10 47 47 21 34 14 7 12 18 54 54 17 8 20 11 24 16 32 18 20 27 27 27 24 34 278 3 7 8 19 29 16 21 21 21 27 12 11 11 6 15 16 2 5 45 14 14 14 15 15 15 12 45 5 24 24 5 5 13 28 29

6 7 24 6 3 12 6 25 12 16 52 52 18 8 4 3 5 19 15 33 9 5A 26 26 26 4 2

1 2 20 30 20 30 30 30 37 4 7A 10 20 19 5 13 4 35 18 23 16 4 1 42 42 24 20 18 16 24 15 6

Issued April, 1997

10-22

580 Super L Construction King Loader Backhoe

NUMERICAL INDEX PART NO.

PAGE REF.

PART NO.

PAGE REF.

PART NO.

218-739 218-739 218-754 218-754 218-756 218-756 218-756 218-756 218-776 218-980 218-980 218-980 218-980 218-980 219-1 219-1 219-1 219-1 219-1 219-1 219-1 219-1 219-1 219-1 219-1 219-1 219-1 219-1 219-1 219-1 219-1 219-1 219-1 219-1 219-1 219-1 219-1 219-1 219-1 219-1 219-1 219-1 219-1 219-10 219-10 219-10 219-10 219-36 219-55 219-55 219-55 219-55 219-55 219-55 219-55 219-55 219-55 219-89 219-89 220030A1 220169A1 220174A1 220276A1

8-5 8-9 8-41 8-438 8-41 8-47 8-55 8-59 8-17 8-41 8-45 8-53 8-55 8-59 5-15 6-3 6-51 8-147 8-151 8-153 8-155 8-157 8-159 8-161 8-163 8-165 8-167 8-169 9-11 9-13 9-13 9-17 9-23 9-23D 9-31 9-35 9-37 9-37 9-41 9-43 9-47 9-49 9-49 6-19 6-19 6-63 6-63 8-149 8-118 8-149 8-151 8-157 8-159 9-11 9-35 9-41 9-65 5-15 5-15 7-13 8-13 8-13 8-77

220413A1 221-1382 221-1414 221-190 221-841 221-89 221-89 221139A1 221141A1 221143A1 221146A1 221152A1 221154A1 221156A1 221158A1 221160A1 221162A1 221168A1 221330A1 221378A1 221378A1 221378A1 221378A1 221379A1 221379A1 221379A1 221379A1 221425R1 221477A1 221553A1 221553A1 221733A1 222-103 222-104 222-114 222-121 222-3006 222-4 222-615 222-650 222-660 222-95 222-993 222676A1 222688A1 222689A1 222691A1 223-26 223193A1 223194A1 223199A1 223722A1 224103A1 224423A1 224788A1 224788A1 224792A1 225-14105 225-14106 225-14106 225-14110 225-14210 225-14210

9-65 9-123 9-121 9-123 3-9 9-121 9-123 8-15 8-15 8-15 8-15 8-118 8-118 8-118 8-118 8-118 8-118 8-141 8-77 8-51 8-53 8-57 8-61 8-51 8-53 8-57 8-61 4-7 8-67 8-438 8-55 8-13 3-9 3-3 3-3 3-9 6-23 3-9 2-13 2-13 2-13 3-3 2-23 8-55 6-538 6-538 6-538 8-75 8-107 8-107 9-77 7-13 8-79 5-5 8-55 8-59 9-127 9-5 4-27 4-45 4-23 3-5 8-67

225-14210 225059A1 225099A1 225100A1 225326A1 225328A1 225330A1 225332A1 225713A1 225714A1 225835A1 226456A1 227286A2 227617A1 228094A1 228133A1 228133A1 228689A1 228697A1 228910A1 228944A2 228959A1 229245A1 229341A1 229398A2 229676A1 229682A1 230-4214 230-4215 230-4215 230-4216 230-4216 230-4217 230-42409 230072A1 230078A2 230241A1 230513A1 230588A1 230589A1 230590A1 230857A1 230973A1 231-14109 231-14109 231-14109 231-14109 231-1444 231-1444 231-1444 231-1445 231-1446 231-1446 231-1446 231-2446 231-2446 231-4115 231-4247 231-5144 231-5145 231-5344 231280A1 231280A1

Bur 8-9932

41 29 17 24 9 29 29 29 17 14 10 22 10 10 9 6 6 19 21 19 19 20 20 25 22 22 22 22 32 5 23 9 41 41 14 28 3 17 2 24 3 35 41 5 8 5 8 19 19 19 22 21 21 10 30 23 9 21 30 5 4 28

7 23 23 23A 2 21 21 42 43 44 45 25 26 27 28 23 24 15 27 9 13 49 49 10 14 50 50 26 38A 16 32 19 9 25 26 14 18 10 4 5 16 23 20 4 11 11

16 29 1 9 2 2 1A 5 20 9 17 13 53

PAGE REF. 8-71 9-105 9-77 9-77 8-17 8-17 8-11 8-11 9-123 9-123 8-55 9-678 8-9 9-119 9-678 2-3 2-38 9-105 9-678 9-678 9-178 8-9 8-9 8-3 9-75 9-71 9-718 9-105 9-103 9-105 9-33 9-33 9-105 9-107 8-79 8-79 9-178 9-63 9-105 9-105 9-105 9-67 7-7 9-69 9-75 9-81 9-101 4-33 4-33 9-1318 4-33 8-77 9-3 9-5 9-29 9-298 9-1318 9-33 4-35 9-101 9-107 6-21 8-9

28 27 1 2 4A 5A 4A 6A 18 31 34 36 11A 24 38 27A 27A 39 1 9 22A 27A 24 4 14 16 12 11 23 30 21 16 19 17 9 13 12A 12 1A 26 4 15 20 14 6 11 12 16 6 18 28 18 18 9 21 6 23 8 1 13

Issued April, 1997

580 Super L Construction King Loader Backhoe

10-23

NUMERICAL INDEX PART NO.

PAGE REF.

PART NO.

PAGE REF.

PART NO.

PAGE REF.

231394Al 231397Al 231656Al 231982Al 231984Al 232-4617 232-4617 232442Al 232447Al 232900Al 232902Al 232913Al 232916Al 232929Al 232931Al 232934Al 232936Al 232939Al 232941Al 232941Al 232945Al 232947Al 232948Al 233262Al 233263Al 233263Al 233263Al 233263Al 233272Al 233272Al 233286Al 233311Al 233312Al 233409Al 233426Al 233522Al 233523Al 233724Al 233749Al 233817Al 233970Al 233971Al 233972Al 233972Al 234223Al 234412Al 234412Al 234499Al 234622Al 234623Al 234719Al 234719Al 234876Al 234876Al 234923Al 235002Al 235016Al 235038Al 235040Al 235270Al 235369Al 235369Al 235811Al

6-55 6-15 9-67 8-11 8-11 9-85 9-85 2-3 8-13 8-9 8-9 8-5 8-5 8-118 8-118 8-15 8-15 8-118 8-118 8-79 8-17 8-17 9-127 9-75 9-718 9-718 9-710 9-710 2-3 2-38 2-3 6-21 2-3 6-21 2-398 9-73 9-73 9-77 9-710 6-21 6-218 6-218 6-21 6-218 9-87 8-81 8-143 6-218 7-7 7-7 6-21 6-218 2-3 2-5 9-73 8-81 7-7 2-38 2-38 9-139 8-79 8-81 6-218

235811Al 235916Al 235917A2 235921Al 236197A3 236231Al 236521Al 236842Al 237-6002 237-6002 237-6004 237-6004 237-6004 237-6006 237-6006 237-6006 237-6006 237-6006 237-6006 237-6006 237-6006 237-6006 237-6006 237-6006 237-6006 237-6006 237-6006 237-6006 237-6006 237-6006 237-6006 237-6006 237-6006 237-6006 237-6006 237-6006 237-6006 237-6006 237-6008 237-6008 237-6008 237-6008 237-6008 237-6008 237-6008 237-6008 237-6008 237-6008 237-6008 237-6008 237-6008 237-6008 237-6008 237-6008 237-6008 237-6008 237-6008 237-6008 237-6008 237-6008 237-6010 237-6010 237-6010

8-9 8-169 8-169 8-169 8-81 8-9 4-17 8-5 8-137 8-139 5-5 8-85 8-87 5-5 6-3 6-3 8-21 8-39 8-39 8-41 8-41 8-43 8-438 8-438 8-45 8-47 8-51 8-53 8-53 8-55 8-55 8-59 8-59 8-77 8-145 8-145 8-161 9-67 5-5 5-5 5-7 5-15 8-21 8-21 8-21 8-23 8-23 8-23 8-45 8-45 8-55 8-55 8-59 8-59 8-77 8-79 8-79 8-81 8-95 8-117 3-3 5-5 6-21

237-6010 237-6010 237-6010 237-6010 237-6010 237-6010 237-6010 237-6010 237-6010 237-6010 237-6010 237-6010 237-6010 237-6010 237-6010 237-6010 237-6010 237-6010 237-6010 237-6010 237-6010 237-6010 237-6010 237-6010 237-6010 237-6010 237-6010 237-6010 237-6010 237-6010 237-6010 237-6010 237-6010 237-6010 237-6010 237-6010 237-6010 237-6010 237-6010 237-6010 237-6010 237-6010 237-6010 237-6010 237-6010 237-6010 237-6010 237-6010 237-6010 237-6010 237-6010 237-6010 237-6012 237-6012 237-6012 237-6012 237-6012 237-6012 237-6012 237-6012 237-6012 237-6012 237-6012

6-218 8-3 8-7 8-7 8-9 8-9 8-11 8-11 8-13 8-15 8-15 8-17 8-19 8-19 8-25 8-37 8-37 8-39 8-41 8-438 8-438 8-45 8-47 8-49 8-51 8-53 8-55 8-55 8-57 8-59 8-59 8-61 8-75 8-89 8-91 8-97 8-101 8-103 8-105 8-107 8-109 8-111 8-115 8-119 8-123 8-123 8-127 8-131 8-131 8-137 8-139 9-67 8-7 8-23 8-23 8-25 8-25 8-27 8-27 8-27 8-29 8-29 8-31

Bur 8-9932

6 7A 5A 19 26 34 4A 30 28 42 43 29 32 46 47 30 31 20 19 21 19 25 9 27 9 25 4 4 36 14 35 4 16 36 35 15 15 15 16 16 13 9 23 17 34 33 17 14

37 26 35 34 5

26 1 2 4 27 27 40 7 7 8 7 8 3 4A 5A 36 8 21 13A 20 31 8 21 9 31 21 21 27 9 31 9 31 14 4 20 17 11 20 28 13 9 12 21 12 17 25 13 22 13 22 13 22 19 2A 3A 24A 3 25 6A 5 12

12 7 70 13 10 16 3 17 3 29 33 3 17 19 30 21 25 2 2 2 23 25 28 2 2 2 25 28 43 25 28 43 3 4 26 22 15 15 16 16 16 10 12 12 12 16 12 12 16 36 36 13 2 9 20 9 25 9 27 35 9 32 36

Issued April, 1997

10-24

580 Super L Construction King Loader Backhoe

NUMERICAL INDEX PART NO.

PAGE REF.

PART NO.

PAGE REF.

PART NO.

237-6012 237-6012 237-6012 237-6012 237-6012 237-6012 237-6012 237-6012 237-6012 237-6012 237-6012 237-6012 237-6012 237-6012 237-6012 237-6012 237-6012 237-6012 237-6012 237-6012 237-6012 237-6012 237-6012 237-6012 237-6012 237-6012 237-6012 237-6012 237-6012 237-6012 237-6012 237-6012 237-6012 237-6012 237-6014 237-6016 237-6016 237-6016 237-6016 237-6016 237-6016 237-6016 237-6016 237-6016 237-6016 237-6016 237-6016 237-6016 237-6016 237-6020 237021Al 237022Al 237023Al 237024Al 237025Al 237026Al 237114Al 237708Al 237895Al 237896Al 237948Al 238-5005 238-5011

8-33 8-33 8-35 8-37 8-49 8-49 8-51 8-51 8-53 8-57 8-57 8-61 8-61 8-63 8-65 8-69 8-73 8-77 8-89 8-93 8-97 8-99 8-113 8-115 8-117 8-117 8-121 8-121 8-125 8-129 8-131 8-133 8-135 8-141 8-111 8-3 8-3 8-5 8-5 8-7 8-9 8-9 8-41 8-49 8-53 8-57 8-61 8-77 8-77 8-9 7-38 7-38 7-38 7-38 7-38 7-38 4-45 6-21 8-79 8-79 6-23 4-43 8-145

238-5011 238-5012 238-5013 238-5040 238-5118 238-5119 238-5120 238-5127 238-5139 238-5152 238-5152 238-5212 238-5225 238-5227 238-5228 238-5230 238-5230 238-5230 238-5231 238-5231 238-5231 238-5233 238-5235 238-5235 238-5239 238-5239 238-5241 238-5241 238-5242 238-5242 238-5247 238-5247 238-5247 238-5270 238-5270 238-5341 238-5341 238-6011 238-6011 238-6012 238-6012 238-6013 238-6015 238-6015 238-6015 238-6015 238-6015 238-6016 238-6016 238-6016 238-6016 238-6016 238-6016 238-6016 238-6016 238-6018 238-6018 238-6018 238-6018 238-6018 238-6018 238-6018 238-6018

8-145 5-11 2-23 5-11 8-111 6-53 8-91 8-91 5-15 6-17 6-57 2-43 5-11 5-3 8-3 5-13 8-145 8-145 8-149 8-151 8-171 8-147 8-167 8-169 8-157 8-159 8-153 8-155 8-157 8-159 8-161 8-163 8-165 6-53 6-538 2-17 2-49 8-137 8-139 8-89 8-139 8-137 8-127 8-137 8-137 8-139 8-139 8-91 8-93 8-97 8-113 8-115 8-119 8-129 8-133 8-89 8-93 8-97 8-99 8-113 8-115 8-117 8-117

238-6018 238-6018 238-6018 238-6018 238-6018 238-6018 238-6018 238-6018 238-6019 238-6112 238-6117 238-6119 238-6119 238-6119 238-6119 238-6119 238-6119 238-6119 238-6121 238-6121 238-6127 238-6127 238-6127 238-6127 238-6127 238-6127 238-6127 238-8217 238048Al 238563Al 239306Al 239606Al 239739Al 239739Al 240693A2 240703A2 240706A2 240709A4 240711A4 241088A3 241088A3 241088A3 241172Al 241957Al 242369Al 242561Al 242562Al 242577Al 242722Al 242724Al 243084Al 243135Al 243136Al 243137Al 243138Al 243145A3 243145A3 243145A3 243338Al 243338Al 243339Al 243417Al 243603Al

Bur 8-9932

9 35 46 9 7 13 6 8 11 46 48 46 48 15 31 17 22 11 14 19 13 13 28 32 11 17 32 45 32 32 21 17 6 13 7 18 27C 35 38 15 5 8 12A 11 19 55 55 8 24 21 1 2 3 16 21 11

39 8

5 23 15 18 5 20 14 12 33 10 11 7 28 3 10 10 9 9 10 8 9 11 11 9 9 9 9 23 23 13 11 11 2 2 3 7 20 20 10 42 41 16 21 27 21 27 21 24 18 14 18 18 36 14 15 18 12 3 18 22 12 15

PAGE REF. 8-117 8-119 8-121 8-125 8-129 8-131 8-133 8-141 8-117 8-135 8-135 8-85 8-87 8-101 8-103 8-105 8-107 8-109 6-27 6-29 8-85 8-87 8-101 8-103 8-105 8-107 8-109 6-41 9-178 8-79 9-5 6-29 2-38 2-5 8-79 8-79 8-79 8-79 8-79 8-103 8-109 8-127 9-718 6-398 9-11 9-45 9-45 9-71D 9-1278 9-1278 9-35 8-103 8-103 8-109 8-109 8-103 8-109 8-127 8-57 8-61 8-438 9-65 9-117

18 22 35 22 22 22 18 3 20 8 7 8 9 9 9 10 10 10 8A 8A 9 10 8 8 9 9 9 22 6 21 14A lA

7 14 13 11 12 6 7 28 20 218 42 40 10 33 28 19

6A 7A 44 44 3 1 8

Issued April, 1997

580 Super L Construction King Loader Backhoe

10-25

NUMERICAL INDEX PART NO.

PAGE REF.

PART NO.

PAGE REF.

PART NO.

PAGE REF.

243790A1 243804A1 243805A1 244286A1 244287A1 244441A1 244536A1 245011A1 245258A1 245450A1 245450A1 245450A1 245450A1 245466A1 245466A1 245466A1 245466A1 245466A1 245466A1 245466A1 245466A1 245466A1 245466A1 245466A1 245466A1 245466A1 245466A1 245466A1 245466A1 245592A1 245706C1 245890A1 245891A2 246060A1 246063A1 246064A1 246767A1 246767A1 247570A1 247744A1 247746A1 247748A1 247749A1 247877A1 248071A1 249867A1 250648A1 250838A2 250851A1 250851A1 250854A1 251377A2 251379A1 251442A1 251442A1 251980A1 252329A1 252329A1 252337A1 252339A1 252655A1 252695A1 25285R1

8-7 6-218 6-218 9-75 9-75 9-73 9-49 9-710 9-109 9-718 9-718 9-710 9-710 9-51 9-51 9-53 9-53 9-53 9-53 9-55 9-55 9-55 9-55 9-57 9-57 9-59 9-59 9-59 9-59 9-290 9-109 4-25 4-25 9-127 9-710 9-710 6-31 6-318 7-9 6-31 6-318 6-318 6-31 6-61 7-38 9-35 8-15 4-11 9-13 9-17 4-15 9-710 9-718 9-718 9-710 8-79 9-718 9-710 9-710 9-710 9-710 9-710 8-83

253209A1 253292A1 253316A1 253541A1 253674A1 253737A1 253889A1 253989A2 253989A2 253989A2 253989A2 253989A2 253989A2 254154A1 254273A1 254274A1 254686A1 254729A1 255162A1 255447A1 255450A1 255453A1 255659A1 255687A1 255927A1 255927A1 256318A1 256318A1 256478A1 256478A1 256481A1 256481A1 256482A1 256482A1 256483A1 256485A1 256888A3 256888A3 256888A3 256888A3 256888A3 257279A1 257279A1 257381A1 257382A1 257434A1 257948A1 257954A1 257954A1 25863R1 25863R1 258746A1 258747A1 258748A1 259044A1 259049A1 259050A1 259254A1 25974R1 25974R1 25987R1 25987R1 260-16312

9-91 8-79 9-718 8-3 9-718 9-65 9-75 8-101 8-103 8-105 8-107 8-109 8-117 6-218 9-718 9-718 6-25 2-13 8-145 9-75 9-101 9-101 8-23 9-75 8-81 9-139 8-81 9-139 7-5 7-58 7-5 7-58 7-5 7-58 7-58 7-58 6-33 6-338 6-37 6-39 6-398 4-13 4-15 9-75 9-75 2-5 8-3 8-3 8-83 8-149 8-171 6-21 6-21 6-21 8-3 6-53 6-53 7-5 8-147 8-151 8-163 8-165 4-45

260-16524 261-14310 261-14310 265-16512 273-10510 273-10510 273-5048 275967A1 276-2446 276-2446 276-2446 276-2446 276-2446 276-2446 276-2446 276-2446 276-2446 276-2446 276-2446 276-2446 276-2446 276-2456 276-24916 276588A1 277016A1 277114A1 277502A1 277546A1 277662A1 277664A1 277678A1 278163A3 278302A1 278302A1 278302A1 278302A1 278302A1 278302A1 278302A1 278302A1 278302A1 278327A1 278328A1 278534A1 278551A1 278665A3 278836A1 278836A1 278836A1 278836A1 278836A1 278836A1 278836A1 278836A1 278836A1 278836A1 278836A1 278986A1 279183A1 279261A1 279380A1 279381A1 279384A1

9-103 4-37 4-37 9-101 4-33 4-33 4-35 2-11 8-147 8-149 8-151 8-153 8-155 8-157 8-159 8-161 8-163 8-165 8-167 8-169 8-171 8-143 2-13 4-17 4-11 6-21 9-718 9-129 9-710 9-718 8-61 4-19 6-25 6-27 6-33 6-338 6-35 6-37 6-39 6-398 6-43 4-17 4-17 6-25 9-137 4-19 6-25 6-29 6-33 6-338 6-35 6-37 6-39 6-398 6-41 6-43 6-45 6-53 4-19 7-13 9-141 9-141 9-141

Bur 8-9932

78 5 6 23 21 38 29 8 16 30 11 32 6 9 6 6 9 9 6 6 9 9 6 9 6 6 9 9 7 1 14A 33 34 20 20 18 2 13 18 24 35 7A 26 10 17 19 20 18 22 26 27 28 20 15

8 23 8A 9A 26 4 4 5 5 5 58 1A 18 27 15A 23 30 33 19 34 21 22 13 20 14 19 17 5 18

16 11 28 29 2 11 17 16 18 19 20 1 30 21 17 19 20 20 12

14 4 11 19 3 9 3 1A 11 11 12 11 11 11 11 15 13 13 13 13 10 3 8 30A 1A 28 7 29 31 51 1A

8A 8 4 26A

31 4 5 2

Issued April, 1997

10-26

580 Super L Construction King Loader Backhoe

NUMERICAL INDEX PART NO. 279385A1 279386A1 279520A1 279645A1 28-1664 28-1664 28-2048 28-2048 28-2048 28-2052 28-2052 280-16516 280-16516 280436A1 280443A1 280450A1 280450A1 280452A1 280452A1 280457A1 280457A1 280681A1 280848A1 280886A1 281-18712 281-18712 281-1878 281-1878 281-1878 281-4556 281-4556 281-54512 281-54512 281-54512 281-54712 281-54712 281185A1 281952A1 281952A1 281960A1 281960A1 282-16512 282-16512 282496A1 282497A1 283417A1 283417A1 283417A1 283462A1 283466A1 286-56520 286-56520 286-56520 29-1010 29-1012 292073A1 293924A1 293925A1 293926A1 293927A1 293928A1 301803R1 301803R1

Bur 8-9932

PAGE REF. 9-141 9-141 4-17 7-5 8-157 8-159 8-153 8-155 8-161 8-167 8-169 6-23 9-77 7-58 7-5 7-5 7-58 7-5 7-58 7-5 7-58 7-13 7-5 7-13 9-19 9-105 8-67 8-67 9-19 4-19 4-29 9-107 9-109 9-115 9-117 9-1318 9-45 7-5 7-58 7-5 7-58 9-119 9-131 8-3 8-3 8-95 8-123 8-131 7-58 7-58 9-97 9-109 9-131 9-17 9-17 7-13 8-83 8-83 8-83 8-83 8-83 9-121 9-123

3

18 18 17 17 23 20 20 8 12 3 21 26 20 27 21 29 22 9A 24 16A 11 17 43 59 10 16 7 5 5 13 7 4

28 23 23 7 4 2 5 19 19 6 19 11 4 21 14 5

6 6 22 22 20 20

PART NO. 30237R1 3053133R1 3059066R1 30634 30634 3078897R1 3079134R1 3125705R1 321-1707 321-1707 321-1708 321-1708 321-229 321-230 321-3596 321-4311 321-4481 321-4481 321-4614 321-6046 321-6376 321-6413 321-6671 321-6672 321-6714 321-6872 321-7030 321-7040 345-133 345-157 345-44 353-225 353-405 353-406 353-406 353-406 353-410 353-411 353-415 353-417 353-422 365412R91 365413R1 376852R91 38-1811 38-1811 383619R1 396-41028 396-41028 396-41028 396-41028 409-7612 409-768 409-768 41 -1616 41 -1616 413-1228 413-412 413-416 413-420 413-432 413-432 413-432

PAGE REF. 6-53 3-11 3-11 8-151 8-151 4-7 4-7 4-43 9-17 9-135 9-17 9-135 9-139 9-139 9-135 9-133 8-67 9-135 9-139 9-139 9-139 9-135 9-135 9-139 9-135 9-135 9-139 9-135 9-131 9-101 6-21 2-43 9-131 4-25 9-121 9-123 9-99 9-19 9-99 9-131 9-77 2-9 2-9 8-75 8-137 8-139 4-13 9-3 9-3 9-7 9-27 9-49 4-31 9-49 2-37 2-398 9-33 9-1318 9-113 9-105 4-33 4-33 4-35

17 4 24 3 14 6 10 24 17 23 16 1 3 18 5 68 13 18 6 2 14 15 4 12 19 8 20 24 12 3 16 29 26 11 9 10 5 7 3 2 10 31 31 5 16 31 31 23 46 4 48 8 8 18 11 14 14 5A 10A 5

PART NO. 413-48 413-516 413-516 413-536 413-6152 413-624 413-624 413-624 413-624 413-624 413-624 413-624 413-624 413-624 413-628 413-632 413-632 413-632 413-632 413-648 413-728 414-412 414-724 414-728 425-1012 425-104 425-105 425-106 425-106 425-106 425-106 425-106 425-106 425-106 425-106 425-106 425-106 425-106 425-106 425-106 425-106 425-106 425-106 425-108 425-1110 425-1120 425-115 425-116 425-116 425-116 425-116 425-116 425-116 425-116 425-116 425-116 425-118 425-118 425-118 425-118 425-118 425-118 425-148

PAGE REF. 9-103 9-79 9-1318 4-33 9-105 8-21 8-23 8-25 8-27 8-29 8-33 8-37 9-29 9-298 9-3 5-15 9-5 9-5 9-33 8-77 8-3 9-111 9-85 9-85 9-33 9-113 7-7 4-19 4-21 5-13 5-15 7-13 8-85 8-87 8-101 8-103 8-105 8-107 8-109 9-3 9-29 9-298 9-131 4-33 9-27 8-3 9-9 2-33 2-33 9-3 9-5 9-7 9-23 9-23D 9-29 9-298 5-15 8-67 9-21 9-238 9-25 9-27 4-29

20 6 7 14A 2 5 5 5 5 5 5 5 12 12 19 22 10 27 22 4 14 18 14 22 19 16 21 13 8 5 24 27 13 14 13 13 14 14 14 21 13 13 19 68 16 22 6 24 28 22 26 38 36 36 5 5 27 39 10 10 3 7 4

Issued April, 1997

580 Super L Construction King Loader Backhoe

10-27

NUMERICAL INDEX PART NO.

PAGE REF.

PART NO.

PAGE REF.

PART NO.

PAGE REF.

425-1510 425-1514 425-154 425-155 425-155 425-155 425-155 425-155 425-155 425-155 425-155 425-155 425-155 425-156 425-156 425-156 425-156 425-156 425-156 425-156 425-156 425-157 425-1918 425-285 427-3058 427-6088 427-6088 427-6088 427-6088 427-6088 427683C1 428-510 429-1010 429-1012 429-1012 429-1012 432-1232 432-48 432-48 432-48 432-48 432-612 432-612 432-612 432-612 432-612 432-612 432-612 432-612 432-612 432-612 432-612 432-612 432-612 432-612 432-612 432-612 432-612 432-612 432-612 432-612 432-612 432-828

8-89 5-13 3-7 3-7 6-51 8-99 8-113 8-115 8-121 8-121 8-125 8-129 8-141 7-7 7-13 9-21 9-23 9-238 9-230 9-25 9-31 9-113 5-17 9-79 3-5 9-11 9-21 9-238 9-25 9-31 3-3 6-23 8-83 9-15 9-158 9-158 5-17 3-5 3-5 3-7 6-51 3-7 6-51 6-51 7-7 7-13 7-13 9-3 9-7 9-9 9-11 9-21 9-23 9-23 9-238 9-230 9-230 9-25 9-29 9-298 9-31 9-31 9-3

432-828 432-828 435-51652 435-51652 438-12040 439-5436 440-10616 440-1066 440-1088 440-11010 440-11012 440-11012 442-11016 443-13112 452698C1 458-412 458-412 459-11014 461-33148 470-10620 473321C1 484-43116 484-43116 484-43116 484-43116 484-43116 484-43116 484-43116 484-43120 484-6316 490-11010 490-1108 490-1108 492-11025 492-11025 492-11025 492-11025 492-11031 492-11038 492-11044 492-11050 492-11050 492-11050 493-11026 493-11039 493-11052 493-21020 493-21020 493-21020 493-21033 493-41020 495-11022 495-11022 495-11028 495-11028 495-11028 495-11034 495-11041 495-11041 495-11041 495-11041 495-11041 495-11041

9-5 9-27 9-37 9-47 7-7 9-5 9-11 9-67 9-115 9-69 9-69 9-75 9-107 9-101 4-5 9-107 9-109 6-23 9-117 9-85 9-109 8-99 8-113 8-115 8-121 8-125 8-129 8-141 8-121 6-23 3-3 4-19 4-19 3-7 9-103 9-111 9-113 9-79 5-15 8-3 4-33 5-15 6-23 4-43 4-13 4-29 4-11 8-145 8-145 4-11 6-23 8-137 8-139 9-3 9-5 9-133 2-13 4-13 4-15 4-21 7-13 8-77 9-7

495-11041 495-11053 495-11081 495-11094 495-11106 495-21031 495-21038 495-21038 495-21038 495-21038 495-21044 495-21044 495-21044 495-21044 495-21056 495-21056 495-31016 495-31016 495-31022 495-31022 495-31022 495-31022 495-71041 495-81001 495-81001 495-81001 495-81002 495-81121 495-81148 495-81153 495-81160 495-81169 495-81184 495-81184 495-81226 495-81226 495-81226 495-81226 495-81226 495-81226 495-81227 495-81227 495-81227 495-81227 495-81252 495-81259 495-81259 495-81261 495-81267 495-81282 495-81282 495-81282 495-81282 495-81292 496-21041 496-21041 496-21041 496-21041 496-21041 496-41041 496-41041 496-41041 496-41081

9-131 9-11 9-27 5-15 9-73 4-43 7-13 9-79 9-81 9-105 9-5 9-33 9-67 9-113 4-31 6-3 4-45 9-85 3-5 4-23 4-23 4-29 9-105 4-31 9-79 9-81 9-81 9-117 9-105 4-17 3-7 9-85 9-3 9-5 9-39 9-43 9-43 9-45 9-47 9-49 9-35 9-39 9-43 9-47 4-3 9-65 9-65 7-7 9-85 9-11 9-33 9-43 9-49 9-61 2-3 2-38 6-23 6-23 9-3 9-19 9-198 9-198 9-37

Bur 8-9932

8 17 19 17 14 12 27 31 31 44 31 31 12 5 17 27 47 27 47 9 9 3 7 11 15 33 25 25 7 7 22 20 5 10 16 6 10 16 5 3 16 13 17 8 3 18 27 37 5 34 26 38 49 26 38 49 8 4 4 8 12 13

24 20 18 4 24 6 18 18 12 2 2 12 14 22 29 6 16 4 3 8 18 11 26 30 30 30 30 11 43 3 27 4 14 21 21 19 15 7 23 15 6A 26 10 2 12 3 9 3 7 5 24 24 8 17 2 11 9 8 21 26 5 34A

18 35 10 37 33 3 4 8 18 6A 11 29 8 22 13 15 8 9 9 16 21 8 24 10 16 13 10 4 20 12 6 17 9 22 32 4 25 35 13 42 17 31 3 12 12 11 19 30 25 7 32 21 38 6 29 29 17 25 20 21 5 9 5

Issued April, 1997

10-28

580 Super L Construction King Loader Backhoe

NUMERICAL INDEX PART NO.

PAGE REF.

PART NO.

PAGE REF.

PART NO.

PAGE REF.

496-81000 496-81000 496-81000 496-81010 496-81018 496-81018 49773 49773 515-22127 515-22127 515-2295 515-23127 515-23127 515-23127 515-23127 515-23127 515-23127 515-23127 515-23127 515-23127 515-23127 515-23127 515-23159 515-23190 515-23190 515-23254 515-23286 515-25159 515-25159 515-25190 515-25254 516-23158 555-2 555-2 555-2 604-20040 608-12025 608-12025 608-12025 608-12025 61 -31016 61-31016 614-10020 614-10020 614-10020 614-10020 614-10020 614-10020 614-10020 614-10020 614-10020 614-10020 614-10020 614-10025 614-10025 614-10025 614-10025 614-10025 614-10025 614-10025 614-10025 614-10025 614-10025

5-19 6-3 6-13 9-85 2-15 3-5 4-11 4-11 5-7 7-9 9-5 3-3 4-11 4-11 4-11 4-11 7-9 8-39 8-41 8-45 8-55 8-59 5-7 5-7 8-21 8-21 8-41 8-438 8-55 8-77 8-19 6-53 4-23 4-25 4-25 9-37 6-3 6-19 6-23 6-63 8-137 8-139 2-7 3-3 3-38 5-3 5-9 6-21 6-218 6-53 8-9 9-41 9-69 3-3 4-19 6-51 7-7 7-13 7-13 8-7 8-9 8-39 8-41

614-10025 614-10025 614-10025 614-10025 614-10025 614-10025 614-10025 614-10025 614-10025 614-10025 614-10025 614-10025 614-10025 614-10025 614-10025 614-10025 614-10025 614-10025 614-10025 614-10025 614-10025 614-10025 614-10025 614-10025 614-10025 614-10025 614-10030 614-10030 614-10030 614-10030 614-10030 614-10030 614-10030 614-10030 614-10035 614-10035 614-10050 614-10050 614-12016 614-12025 614-12025 614-12025 614-12030 614-12035 614-12035 614-12040 614-12040 614-14030 614-20040 614-6016 614-6016 614-6016 614-6016 614-6016 614-6016 614-6016 614-6016 614-6020 614-6020 614-6020 614-6020 614-6020 614-6025

8-41 8-438 8-55 8-69 8-69 8-73 9-178 9-23 9-230 9-29 9-298 9-31 9-41 9-67 9-67 9-718 9-718 9-718 9-710 9-710 9-73 9-73 9-73 9-73 9-75 9-75 5-3 5-7 6-27 6-29 8-21 8-35 8-63 9-83 9-198 9-69 8-69 9-41 6-33 6-21 6-218 8-69 8-7 8-3 9-65 6-23 9-85 6-53 9-69 8-67 9-3 9-3 9-5 9-7 9-11 9-198 9-27 4-43 8-73 9-3 9-27 9-77 8-67

614-8012 614-8012 614-8012 614-8016 614-8016 614-8016 614-8016 614-8016 614-8016 614-8016 614-8016 614-8018 614-8020 614-8020 614-8020 614-8022 614-8025 614-8025 614-8025 614-8025 614-8025 614-8025 614-8025 614-8025 614-8025 614-8025 614-8025 614-8025 614-8025 614-8025 614-8025 614-8025 614-8025 614-8025 614-8030 614-8030 614-8030 614-8030 614-8030 614-8030 614-8030 614-8030 614-8045 614-8045 614-8045 619387Rl 625743Cl 626-10016 627-10025 627-10030 627-10030 627-10030 627-10030 627-10030 627-10035 627-10035 627-12030 627-20030 627-20030 627-20040 627-20040 637-62081 637-62081

2-5 2-5 2-5 2-3 2-3 2-38 2-38 3-38 6-338 7-9 9-67 6-25 4-9 5-3 9-198 6-41 4-41 6-59 8-21 8-25 8-27 8-29 8-33 8-73 9-9 9-21 9-21 9-238 9-238 9-79 9-105 9-119 9-121 9-123 4-25 7-7 7-9 9-13 9-79 9-81 9-123 9-125 7-7 9-79 9-83 5-17 5-17 6-23 9-178 2-11 2-11 9-129 9-129 9-129 6-23 9-129 9-65 3-3 9-67 3-3 9-67 2-398 4-11

Bur 8-9932

9 3 24 18 6 7 22 24 30 12 17A 16 5 13 15 26 15 10 21 20 20 20 31 29 15A 15 5 10 35 22 13 23 4 2 8 4 12 12 36 12 23 23 4 8 33 7 7 2 2 24 2 11 7 17 20 8 10 6 24 11 19 12 6

23 12 36 4 13 5 7 42 42 16 16 3 7 7 10 4 11 21 6 19 5 10 22 28 3 16 8 26 7 7 32 53 2 4 4 8 9 18 2 8 8 4 18A 9 9C 27 3 17 12 63 7 15 16 30 13 17 22 13 15 30 24 4 46

7 7 7 22 33 22 33 31 25 21 28 11 8 10 12 2 16 11 16 14 14 13 13 3 15 2 20 2 20 12 6 25 13 13 27 2 5 8 14 12 28 19 27 19 11 2 3 26 4 6 9 13 19 24 16 20 16 2A 2A 2 2 16A 308

Issued April, 1997

580 Super L Construction King Loader Backhoe

10-29

NUMERICAL INDEX PART NO.

PAGE REF.

PART NO.

PAGE REF.

PART NO.

PAGE REF.

637-72081 65457Cl 65457Cl 65457Cl 65457Cl 65457Cl 65457Cl 65457Cl 65457Cl 65457Cl 65457Cl 65457Cl 65881H 697494R91 70-12532 70-12532 711-10030 71121 71121 712998R91 733-2012 733-2012 781-24820 781-24820 781-24830 781-24830 800-1114 800-1134 800-40065 800-40065 800-40070 800-4155 800-44040 800-44040 800-44040 800-44040 800-44040 800-44040 800-44050 800-44050 800-44050 800-44050 800-5120 806-10025 806-8016 806-8016 806-8050 806-8050 814-10040 814-10040 814-10040 814-10040 814-10040 814-10040 814-10040 814-10040 814-10040 814-10040 814-10040 814-10045 814-10045 814-10045 814-10045

4-11 8-91 8-93 8-97 8-113 8-115 8-117 8-119 8-123 8-127 8-131 8-133 4-33 5-11 4-33 4-33 8-81 8-137 8-139 6-7 8-67 8-73 4-17 9-131 8-79 9-79 6-59 6-13 9-35 9-35 9-35 9-37 9-11 9-11 9-13 9-13 9-41 9-47 5-15 5-15 6-3 9-11 6-59 2-7 2-3 2-3B 2-3 2-3B 3-3B 4-9 8-11 8-13 8-13 8-15 8-17 8-19 8-43 8-63 9-3 3-3B 8-35 8-73 9-67

814-10050 814-10050 814-10050 814-10050 814-10050 814-10050 814-10050 814-10055 814-10055 814-10055 814-10060 814-10060 814-10060 814-10070 814-10070 814-10070 814-10070 814-10070 814-10080 814-10080 814-10090 814-10100 814-10140 814-10150 814-10245 814-10245 814-12045 814-12045 814-12045 814-12045 814-12045 814-12045 814-12045 814-12045 814-12045 814-12050 814-12050 814-12050 814-12060 814-12060 814-12080 814-12080 814-12080 814-12080 814-12085 814-12085 814-12100 814-12100 814-12100 814-12100 814-12110 814-12110 814-14140 814-14140 814-16110 814-20070 814-20080 814-6035 814-6035 814-6060 814-6060 814-6060 814-8035

2-3 2-3B 8-5 8-7 8-37 8-59 8-63 8-31 8-33 8-35 7-13 8-21 9-19B 2-3 2-3B 8-45 8-55 8-59 8-7 9-17 9-17 4-9 8-79 6-27 4-13 4-15 3-5 8-7 8-21 8-23 8-25 8-27 8-29 8-33 8-37 8-45 8-55 8-59 8-29 8-33 8-25 8-27 8-29 8-33 2-15 8-63 8-25 8-27 8-29 8-33 2-15 9-73 6-53 6-53B 6-23 9-63 9-71 7-3 7-3B 8-45 8-55 8-59 4-13

814-8035 814-8035 814-8035 814-8040 814-8045 814-8050 814-8050 814-8060 814-8060 814-8060 814-8070 814-8070 814-8075 814-8080 814-8110 824-1405 825-11418 825-11418 825-11418 825-1410 825-2406 825-2406 825-2408 825-2408 825-2408 825-2408 825-2408 825-2408 825-2408 825-2410 825-2410 825-2410 827-10040 827-10040 827-10075 827-10130 827-12045 827-16110 827-16110 827-20075 827-20170 827-20170 827-20190 827-20230 827-8050 827-8060 828-12055 828-20160 828-20160 828-20160 829-1312 829-1406 829-1406 829-1406 829-1406 829-1406 829-1406 829-1408 829-1408 829-1408 829-1408 829-1408 829-1408

4-31 9-79 9-83 7-7 9-101 3-7 4-41 6-31 6-31B 6-45 6-59 8-63 2-33 6-43 4-41 4-11 5-19 6-3 6-13 4-5 4-21 9-125 4-21 8-63 9-121 9-123 9-123 9-125 9-131 9-73 9-73 9-75 9-17B 9-129 6-15 9-129 6-3 9-65 9-65 9-35 9-63 9-63 9-13 6-49 7-13 7-13 6-23 9-15 9-15B 9-15B 8-135 8-45 8-55 8-59 8-67 9-3 9-27 4-11 4-13 4-21 4-41 4-41 5-3

Bur 8-9932

4 4 4 4 4 4 4 4 4 4 4 15 30 5 10 30 2 2 7 57 12 3 14 8 4 3 17 27 31 23 25 26 31 4 22 5 27 4 10 7 8 6 11 6 6 10 10 38 2 9 7 20 36 6 8 33 19 29 36 41 18 30

23 23 33 20A 14 33 21 38 30 49 30 22 8 28 28 5 5 5 20 20 16 5 4 9 6 7 3 18 2 2 2 2 2 2 2 3 3 3 27 27 37 31 23 23 5 28A 18 18 17 17 2 16 9 9 31 2 2 10 10 17 17 17 15

8 20 8 15 15B 8 2 16 16 7 20 11 29 34 12 10 8 2 25 43 4 27 7 13 8 8 30 21 10 6A 27 19 3 16 3 8 14 10 18 13 5 10 16 4 10 lOA 9 6 4 17 11 19 19 19 48 32 25 8 14 23 5 14B 11

Issued April, 1997

10-30

580 Super L Construction King Loader Backhoe

NUMERICAL INDEX PART NO.

PAGE REF.

PART NO.

PAGE REF.

PART NO.

PAGE REF.

829-1408 829-1408 829-1408 829-1408 829-1408 829-1408 829-1408 829-1408 829-1408 829-1410 829-1410 829-1410 829-1410 829-1410 829-1410 829-1410 829-1410 829-1410 829-1410 829-1410 829-1410 829-1410 829-1410 829-1410 829-1410 829-1410 829-1410 829-1410 829-1410 829-1410 829-1410 829-1410 829-1410 829-1410 829-1410 829-1410 829-1410 829-1410 829-1410 829-1410 829-1410 829-1410 829-1410 829-1410 829-1410 829-1410 829-1410 829-1410 829-1410 829-1410 829-1410 829-1410 829-1412 829-1412 829-1412 829-1412 829-1412 829-1412 829-1412 829-1412 829-1412 829-1412 829-1412

7-7 7-9 7-13 8-21 9-9 9-13 9-119 9-121 9-123 2-7 2-11 3-3 3-3B 4-19 6-51 6-53 7-7 7-13 7-13 8-7 8-11 8-13 8-13 8-13 8-17 8-17 8-21 8-21 8-39 8-41 8-41 8-43 8-43B 8-45 8-55 8-55 8-59 8-59 8-63 8-63 8-69 8-69 8-73 8-81 8-135 9-41 9-67 9-67 9-73 9-75 9-129 9-129 6-23 8-7 8-21 8-23 8-25 8-27 8-29 8-33 8-37 8-69 9-73

829-1416 829-1416 829-1416 829-1420 829-1420 829-1420 829-1420 829-1420 829-1420 829-1420 829-1420 829-2410 83-1108 83-1108 832-10404 832-10404 832-10406 832-10406 832-10406 832-10406 832-10408 832-10408 832-10408 832-10408 832-10408 832-10408 832-10408 832-10408 832-10408 832-10408 832-10408 832-10408 832-10408 832-10408 832-10408 832-10408 832-10410 832-10410 832-10410 832-10410 832-10410 832-10410 832-10410 832-10410 832-10410 832-10410 832-10410 832-10410 832-10410 832-10410 832-10410 832-10410 832-10410 832-10410 832-10410 832-10410 832-10410 832-10410 832-10412 832-10412 832-10412 832-10412 832-10412

9-65 9-65 9-65 3-3B 6-49 9-13 9-35 9-63 9-63 9-67B 9-69 4-11 8-67 8-71 9-79 9-81 4-19 4-19 4-25 4-45 4-21 4-41 7-7 9-21 9-21 9-23B 9-23B 9-79 9-79 9-81 9-83 9-101 9-105 9-119 9-119 9-127 2-3 2-3B 2-7 8-19 8-31 8-33 8-35 8-35 8-35 8-37 9-17 9-17 9-17 9-23 9-23D 9-29 9-29B 9-31 9-67B 9-73 9-81 9-105 2-15 3-5 8-25 8-25 8-27

832-10412 832-10412 832-10412 832-10412 832-10412 832-10412 832-10412 832-10416 832-10420 832-10420 832-10420 833-40406 833-40406 833-40406 833-40406 833-40406 833-40406 833-40408 833-40408 833-40408 836-4065 836-4065 83822C1 84-2106 84-2106 840-1535 842-1425 842-1425 844-10020 844-10020 844-10020 844-10020 844-10020 844-10025 844-10025 844-10110 844-6025 844-6025 844-6025 844-6025 844-6025 844-8020 844-8020 844-8025 845-6015 845-6020 845-6020 845-6020 845-8016 845-8016 845-8020 845-8020 845-8020 845-8020 845-8020 845-8025 845-8025 845-8030 845-8035 845-8035 845-8040 845-8050 845-8060

8-27 8-29 8-29 8-29 8-33 8-33 8-33 6-23 9-15 9-15B 9-15B 4-23 9-11 9-77 9-99 9-119 9-125 9-79 9-81 9-83 2-35 3-11 9-125 8-67 8-71 4-17 9-79 9-81 4-11 4-11 4-13 9-9 9-121 4-11 4-13 9-17 4-19 4-19 4-21 4-25 9-77 4-23 9-99 4-21 2-41 4-45 9-119 9-125 2-29 3-9 2-23 2-39 2-39D 3-9 3-11 2-17 2-31 2-17 2-27 2-31 2-17 2-19 2-19

Bur 8-9932

28 7 15 18 17 11 27 16 16 6 10 9 35 21 9 26 12 8 21 29 13 11 17 23 10 15 26 34 14 7 25 35 14 7 7 37 7 36 4 25 6 12 7 31 13 21 11 34 31 5 11 23 11 19 4 4 4 4 4 4 4 6 21

14 22 26 39 7 19 15 7 12 42 13 20 50 23 28 6 11 25 11 4 5 18 17 3 21 3 21 13 22 14 10 15C 7 17 28 23 26 26 13 15 39 32 43 50 54 16 8 18 22 44 44 17 17 4 41 12 11 25 9 8 19 39 19

33 18 25 28 18 25 28 34 8 6 19 5 15 6 12 14 26 18 17 12 6 14 6 52 27 9 26 4 16 27 3 9 27 25 11 6 10 24 2 9 14 3 3 6 10 2 13 25 5 35 11 21 21 4 32 15 16 13 5 14 12 6 26

Issued April, 1997

580 Super L Construction King Loader Backhoe

10-31

NUMERICAL INDEX PART NO.

PAGE REF.

PART NO.

PAGE REF.

PART NO.

PAGE REF.

854-10065 854-10070 854-10075 854-10075 854-12025 854-12025 854-12025 854-12025 854-12040 863-6020 863-6020 864-10025 864-12130 864-12130 864-6020 864-6025 864-6025 864-6035 864-6035 864-8016 864-8016 864-8020 864-8025 892-11005 892-11006 892-11006 892-11006 892-11006 892-11008 892-11008 892-11008 892-11008 892-11008 892-11008 892-11008 892-11008 892-11008 892-11008 892-11008 892-11008 892-11008 892-11008 892-11008 892-11008 892-11008 892-11008 892-11008 892-11010 892-11010 892-11010 892-11010 892-11010 892-11010 892-11010 892-11010 892-11010 892-11010 892-11010 892-11010 892-11010 892-11010 892-11010 892-11010

2-21 2-17 2-39 2-390 2-19 2-31 2-39 2-390 2-43 7-3 7-38 6-33 6-53 6-538 6-43 6-31 6-318 7-3 7-38 7-3 7-38 6-43 6-33 4-5 4-3 8-67 8-73 9-198 3-7 4-21 4-31 7-7 7-9 7-13 8-21 8-25 8-27 8-29 8-33 8-79 9-13 9-198 9-79 9-81 9-121 9-123 9-131 4-5 6-53 7-7 7-13 7-13 8-11 8-13 8-13 8-13 8-15 8-17 8-17 8-19 8-21 8-63 8-79

892-11010 892-11010 892-11010 892-11010 892-11010 892-11010 892-11010 892-11010 892-11010 892-11010 892-11010 892-11010 892-11010 892-11012 892-11014 893-11006 893-11008 895-11004 895-11004 895-11006 895-11006 895-11006 895-11006 895-11006 895-11006 895-11006 895-11006 895-11008 895-11008 895-11008 895-11008 895-11008 895-11008 895-11008 895-11008 895-11008 895-11008 895-11008 895-11008 895-11008 895-11008 895-11008 895-11008 895-11008 895-11008 895-11008 895-11008 895-11008 895-11008 895-11008 895-11008 895-11008 895-11010 895-11010 895-11010 895-11010 895-11010 895-11010 895-11010 895-11010 895-11010 895-11010 895-11010

9-41 9-67 9-718 9-718 9-718 9-710 9-710 9-83 9-129 9-129 9-129 9-129 9-129 9-85 3-11 4-21 4-41 9-79 9-81 4-45 8-45 8-55 8-59 8-67 8-73 9-198 9-77 2-3 2-38 2-5 2-5 2-5 3-7 4-21 4-25 4-41 4-41 4-41 4-41 7-9 8-63 8-73 8-79 9-9 9-13 9-198 9-79 9-83 9-109 9-121 9-123 9-127 2-7 2-7 3-3 3-38 6-21 6-218 7-13 8-9 8-15 8-19 8-39

895-11010 895-11010 895-11010 895-11010 895-11010 895-11010 895-11010 895-11010 895-11010 895-11010 895-11010 895-11010 895-11010 895-11010 895-11010 895-11010 895-11010 895-11010 895-11010 895-11010 895-11010 895-11010 895-11010 895-11010 895-11010 895-11010 895-11010 895-11010 895-15006 895-15008 895-15008 895-15008 895-15008 895-15008 895-15010 896-11010 896-11010 896-11010 896-11010 896-11010 896-11010 896-11010 896-11010 896-11012 896-11012 896-11012 896-11012 896-11012 896-11012 896-11012 896-11012 896-11012 896-11012 896-11012 896-11012 896-11012 896-11012 896-11012 896-11012 896-11012 896-11012 896-11020 896-11020

8-41 8-45 8-55 8-59 8-63 8-69 8-73 8-79 9-11 9-17 9-17 9-41 9-718 9-718 9-718 9-710 9-710 9-73 9-73 9-73 9-73 9-75 9-75 9-75 9-83 9-129 9-129 9-129 4-25 2-3 2-38 3-38 4-13 9-67 8-81 2-11 8-11 8-13 9-3 9-178 9-178 9-678 9-73 3-5 6-21 6-218 8-21 8-23 8-25 8-27 8-29 8-33 8-37 8-45 8-55 8-59 8-63 9-41 9-65 9-73 9-85 3-3 6-49

Bur 8-9932

3 18 33 33 17 8 29 29 2 25 25 17 10 10 8 7 7 19 19 4 4 21 6 40 11 64 17 19 9 22 9 3 6 14 17 15 15 14 14 9 10 14 15 16 15 15 15 42 25 11 7 22 12 10 16 22 37 9 16 9 33 20 6

12 31 5 12 26 7 24 5 10 14 17 21 25 5 16 3 10 27 5 3 18 18 18 65 16 18 5 11 11 8 8 8 10 24 28 3 11 14A 17 20 12 4 10 16 9 13 21 9 15 14 14 22 5 12 18 34 3 3 31 3 38 14 13

24 6 6 6 3 14 6 5 20 17 21 20 6 13 24 8 22 6 11 23 29 4 6 17 6 9 22 26 10 7 7 32 13 29 35 8 11 9 29A 5 8 40 14 4 9 9 3 3 3 3 3 3 3 4 4 4 288 22 17 34 118 3A 5

Issued April, 1997

10-32

580 Super L Construction King Loader Backhoe

NUMERICAL INDEX PART NO.

PAGE REF.

896-11020 896-11020 896-11020 896-11020 896-11020 896-11020 896-11020 896-11020 896-11020 896-11020 896-11020 896-15012 896-15012 896-15012 896-15012 896-15012 905793R1 905794R1 905839R1 905876R1 905876R1 91946C1 91947C1 934667R1 934667R1 934667R1 934667R1 934727R1 96481C2 96790C2 96790C2 96846C2 96846C2 97252CX 97252CX 97256C3 97257C3 97258C3 97259C3 97277C1 97278C1 97290C1 97398C1 97399C1

9-13 9-15 9-158 9-158 9-35 9-63 9-63 9-63 9-65 9-67 9-71 2-15 2-15 6-23 9-73 9-73 6-59 6-33 6-9 6-13 6-61 4-33 4-33 6-27 6-29 6-43 6-45 6-9 8-67 8-67 8-73 8-67 8-73 9-121 9-123 9-107 9-107 9-107 9-107 9-107 9-107 9-97 9-103 9-103

Bur 8-9932

PART NO.

PAGE REF.

PART NO.

PAGE REF.

18 9 7 20 14 3 6 11 98 3A 3 3 8 28 17 20 14 20 4 23 8 2 8 3 3 36 6 2 54 60 10 56 11

1 2 3 4 23 13 2 4 3

Issued April , 1997

Printed in U.S.A.

CASE CORPORATION

CASE CANADA CORPORATION

700 STATE STREET

3350 SOUTH SERVICE ROAD

RACINE, WI 53404

U.S.A.

BURLINGTON, ON L7N 3M6

CANADA

REVISION NO.1 580 Super L Construction King Loader Backhoe PARTS CATALOG BUR 8-9932 CONTENTS OF REVISION Pages : 8-107,8-108 8-109,8-110

ASSEMBLY INSTRUCTIONS 1. If inserting more than one revision or supplement at a time , insert the one with the earliest date FIRST, and so on .

2. Insert the above listed amended pages into your catalog. Discard old pages being replaced by the amended pages .

3. Keep this revision cover sheet at the beginning of your catalog for future record reference.

NOTE: Pages marked with an asterisk are to be discarded. There are no amended pages. Some pages with a letter suffix are new and do not appear in your catalog .

Bur 8-9932R1

Issued August, 1997

580 Super L Construction King Loader Backhoe

8-107

BACKHOE CONTROL VALVES MODELS WITH EXTENDABLE DIPPER OR AUXILIARY HYDRAULICS FOR OPTIONAL REAR HYDRAULIC ATTACHMENTS OR HAND HELD HYDRAULIC ATTACHMENTS TRACTOR PJ.N. JJG0193620 THROUGH JJG0198894 NON-PRIORITY FLOW FROM EXTENDAHOE SECTION BUT WITH PRIORITY FLOW FROM SWING SECTION REF.

PART NO. 223194A1 223193A1

1 2

113248A1 144324A4

3

129864A4

4

136610A5

5

253989A2

6

122853A6

7

122854A6

7A

120046A6

8 9 10 11 12 13 14 15 16

1542829C1

* 238-6127 * 238-6119 G107251 G33965 G108899 425-106 218-5157 237-6010

* 13461 07C2

Bur 8-9932R1

REO'D. DESCRIPTION VALVE ASSEMBLY - backhoe control, 7 spool, foot swing, with non-priority flow from extendahoe section , if used ........................ 1 VALVE ASSEMBLY - backhoe control, 7 spool, hand swing, with non-priority flow from extendahoe section , if used ........................ 1 SECTION ASSEMBLY - outlet, parts list page 8-111 ................... 1 SECTION ASSEMBLY - dipper extension, parts list page 8-133, replaces 144324A2 and 144324A3 sections .......................... 1 SECTION ASSEMBLY - bucket, parts list page 8-113, replaces 129864A2 and 129864A3 sections ................................. 1 SECTION ASSEMBLY - dipper, parts list page 8-115, replaces 136610A2, 13661 OA3 and 13661 OA4 sections ........................ 1 SECTION ASSEMBLY - stabilizer, left-hand and right-hand , parts list page 8-117, replaces G 109567 and 253989A 1 sections ................. 2 SECTION ASSEMBLY - boom, parts list pages 8-119 and 8-121 , replaces 122853A3, 122853A4 and 122853A5 sections ................. 1 SECTION ASSEMBLY - swing, foot swing control valve, parts list pages 8-123 and 8-125, replaces 122854A2, 122854A3, 122854A4 and 122854A5 sections .......................................... 1 SECTION ASSEMBLY - swing, hand swing control valve, parts list pages 8-123 and 8-125, replaces 120046A2, 120046A3, 120046A4 and 120046A5 sections .......................................... 1 SECTION ASSEMBLY - inlet, parts list page 8-111 ..................... 1 O-RING -1-7/1610 x 3/32 inch wide, section ports, large ................ 8 O-RING -15/1610 x 3/32 inch wide, section ports, small ............... 24 SHIM - section ................................................. 8 SHIM - section ................................................. 8 STUD - tie, 3/8 NC x 18-15/16 inch ................................ .4 NUT - hex, 3/8 inch NC .......................................... 8 PLUG - hex, 7/8-14 inch O-ring boss ................................ 2 O-RING - 3/4 10 x 3/32 inch wide ................................ 1 KIT - seal, includes above items marked with an asterisk, plus additional O-rings not required for this application ................................. 1

Issued August, 1997

8-108

T

BT97C148

580 Super L Construction King Loader Backhoe

8-109

BACKHOE CONTROL VALVES MODELS WITH EXTENDABLE DIPPER OR AUXILIARY HYDRAULICS FOR OPTIONAL REAR HYDRAULIC ATTACHMENTS OR HAND HELD HYDRAULIC ATTACHMENTS TRACTOR PJ.N. JJG0198894 AND AFTER NON-PRIORITY FLOW FROM EXTENDAHOE SECTION AND NON-PRIORITY FLOW FROM SWING SECTION REF.

PART NO. 243137A1 243138A1

1 2

113248A1 144324A4

3

129864A4

4

136610A5

5

253989A2

6

144321A5

7

241088A3

7A

243145A3

8 9 10 11 12 13 14 15 16

1542829C1 *238-6127 * 238-6119 G107251 G33965 G108899 425-106 218-5157 237-6010 * 1346107C2

Bur 8-9932R1

DESCRIPTION REO'D. VALVE ASSEMBLY - backhoe control, 7 spool, foot swing, with non-priority flow from extendahoe section , if used ........................ 1 VALVE ASSEMBLY - backhoe control, 7 spool, hand swing, with non-priority flow from extendahoe section , if used ........................ 1 SECTION ASSEMBLY - outlet, parts list page 8-111 ................... 1 SECTION ASSEMBLY - dipper extension, parts list page 8-133, replaces 144324A3 section ....................................... 1 SECTION ASSEMBLY - bucket, parts list page 8-113, replaces 129864A3 section ............................................... 1 SECTION ASSEMBLY - dipper, parts list page 8-115, replaces 136610A4 section ............................................... 1 SECTION ASSEMBLY - stabilizer, left-hand and right-hand , parts list page 8-117, replaces 253989A 1 section ............................. 2 SECTION ASSEMBLY - boom, parts list pages 8-119 and 8-121 , replaces 144321 A4 section ....................................... 1 SECTION ASSEMBLY - swing, foot swing control valve, parts list pages 8-127 and 8-129, replaces 241088A2 section .................... 1 SECTION ASSEMBLY - swing, hand swing control valve, parts list pages 8-127 and 8-129, replaces 243145A2 section .................... 1 SECTION ASSEMBLY - inlet, parts list page 8-111 ..................... 1 O-RING -1-7/1610 x 3/32 inch wide, section ports, large ................ 8 O-RING -15/1610 x 3/32 inch wide, section ports, small ............... 24 SHIM - section ................................................. 8 SHIM - section ................................................. 8 STUD - tie, 3/8 NC x 18-15/16 inch ................................ .4 NUT - hex, 3/8 inch NC .......................................... 8 PLUG - hex, 7/8-14 inch O-ring boss ................................ 2 O-RING - 3/4 10 x 3/32 inch wide ................................ 1 KIT - seal, includes above items marked with an asterisk, plus additional O-rings not required for this application ................................. 1

Issued August, 1997

8-110

89405145S