Raymond Walkie Counterbalanced Stacker RCS20 30 40 Parts Manual SN01000 and Up

Parts Manual Models RCS20/30/40 Walkie Counterbalanced Stacker

Model

Serial Number

RCS20/30/40

01000 and Up

Publication 1010383B Replaces Publication 1010383-1

Revised: 30 Oct. 2008 Issued: 27 Sept 2002

©2008 The Raymond Corporation.

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Table of Contents

Table of Contents SECTION 1 General Information To Our Customer ................................................................................................................................ 1-2 How To Use Parts Manual if Part Number Is Not Known .......................................................................... 1-3 How To Use Parts Manual if Part Number Is Known ................................................................................ 1-4 Major Sections ................................................................................................................................... 1-5 Recommended Spare Parts List ............................................................................................................. 1-6 Hardware Parts List ............................................................................................................................. 1-8

SECTION 2 Finish and Accessories Major Assemblies ............................................................................................................................... 2-2 Tractor Components............................................................................................................................ 2-4 Doors and Covers............................................................................................................................... 2-6 Counterweight Installation.................................................................................................................... 2-8 Battery Roller Assembly, 13.3 in. Battery ............................................................................................. 2-11 Caster Installation ............................................................................................................................. 2-12 Caster Assembly ............................................................................................................................... 2-14 Electrical Box, EE.............................................................................................................................. 2-17 Finish Instructions.............................................................................................................................. 2-19

SECTION 3 Steering and Controls Steering Assembly .............................................................................................................................. 3-2 Radial Bearing Installation ................................................................................................................... 3-4 Speed and Directional Components ...................................................................................................... 3-6 Controller Assembly ............................................................................................................................ 3-9

SECTION 4 Drive and Brake Drive Unit Motor and Brake Assembly ................................................................................................... 4-2 Drive Unit Assembly ............................................................................................................................ 4-4 Brake Assembly .................................................................................................................................. 4-6 Drive Wheel Assembly ........................................................................................................................ 4-7

SECTION 5 Electrical Components and Systems Electrical System, On/Off Switches....................................................................................................... 5-2 Control Wiring, Harnesses and Cables ................................................................................................. 5-5 Electrical System, Motor, Power Cables ................................................................................................. 5-8 Controller and Pump Solenoid............................................................................................................ 5-10 Horn Assembly ................................................................................................................................. 5-12 Contactor, 200 Amp......................................................................................................................... 5-13 Contactor, 300 Amp......................................................................................................................... 5-14 Contactor, Line, EE ........................................................................................................................... 5-16 Battery Connector Assembly............................................................................................................... 5-18 Static Strap Assembly........................................................................................................................ 5-19 Pump Motor Assembly....................................................................................................................... 5-20 Drive Motor Assembly, RCS20 ........................................................................................................... 5-22 Drive Motor Assembly, RCS30/40 ..................................................................................................... 5-24

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Walkie Counterbalanced Stacker - Models RCS20/30/40 - Table of Contents

SECTION 6 Hydraulic Components Hydraulic Lines, Single Spool Valve ...................................................................................................... 6-2 Hydraulic Lines, Two Spool Valve ......................................................................................................... 6-4 Lift Cylinder Supply Lines, Two Stage, RCS20/30 .................................................................................. 6-6 Lift Cylinder Supply Lines, Two Stage, Full Free Lift, RCS20/30 ................................................................ 6-8 Lift Cylinder Supply Lines, Two Stage, RCS40 ...................................................................................... 6-10 Lift Cylinder Supply Lines, Three Stage ................................................................................................ 6-12 Hydraulic Power Unit ........................................................................................................................ 6-14 Pump and Motor Assembly ................................................................................................................ 6-16 Control Valve Assembly, Single Spool ................................................................................................. 6-18 Control Valve Assembly, Two Spool.................................................................................................... 6-20 Control Valve Assembly, Single Spool ................................................................................................. 6-22 Control Valve Assembly, Two Spool.................................................................................................... 6-24 Control Valve Switch......................................................................................................................... 6-27 Hydraulic Manifold Assembly ............................................................................................................ 6-28 Control Valve Manifold Assembly ....................................................................................................... 6-31 Lift Cylinder, Two Stage, RCS20/30................................................................................................... 6-32 Lift Cylinder, Two Stage, RCS40......................................................................................................... 6-34 Staging Cylinder, Two Stage, Full Free Lift ........................................................................................... 6-36 Free Lift Cylinder, Two Stage, Full Free Lift ........................................................................................... 6-38 Staging Cylinder, Three Stage............................................................................................................ 6-40 Free Lift Cylinder, Three Stage............................................................................................................ 6-42 Tilt Cylinder Assembly ....................................................................................................................... 6-44 Tilt and Mast Supply Lines ................................................................................................................. 6-46 Sideshift Plumbing, Two Stage............................................................................................................ 6-48 Sideshift Plumbing, Three Stage.......................................................................................................... 6-50

SECTION 7 Mast Mast Pivot.......................................................................................................................................... 7-3 Elevating Section, Two Stage, RCS20/30 ............................................................................................. 7-4 Elevating Section, Two Stage, RCS40 ................................................................................................... 7-6 Elevating Section, Two Stage, Full Free Lift, RCS20/30 ........................................................................... 7-8 Elevating Section, Three Stage ........................................................................................................... 7-10 Pulley Bracket Assembly, Two Stage, RCS20/30.................................................................................. 7-14 Pulley Bracket Assembly, Two Stage, Full Free Lift ................................................................................. 7-16 Pulley Bracket Assembly, All Three Stage and Two Stage RCS40............................................................ 7-18 Carriage Assembly, RCS20/30 ......................................................................................................... 7-20 Carriage Assembly, Two Stage, RCS40 .............................................................................................. 7-21 Carriage Assembly, Two Stage, Full Free Lift, RCS20/30 ...................................................................... 7-22 Carriage Assembly, Three Stage ........................................................................................................ 7-23 Sideshift Assembly ............................................................................................................................ 7-24 Load Wheel Installation ..................................................................................................................... 7-26 Fork Assembly.................................................................................................................................. 7-27

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1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Table of Contents

SECTION 8 Options and Kits Meter Installation ................................................................................................................................ 8-3 Warning Light Installation .................................................................................................................... 8-4 Travel Alarm Installation ...................................................................................................................... 8-6 Centering Pallet Clamp........................................................................................................................ 8-7 Load Backrest Installation..................................................................................................................... 8-9 Heater Installation............................................................................................................................. 8-10 Tools ............................................................................................................................................... 8-12

APPENDIX A Alphabetical Parts Index APPENDIX B Numerical Parts Index

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Walkie Counterbalanced Stacker - Models RCS20/30/40 - Table of Contents

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1010383, Issued 30 Oct. 2008

SECTION 1 General Information To Our Customer ................................................................................................................................................. 1-2 How To Use Parts Manual if Part Number Is Not Known ........................................................................................... 1-3 How To Use Parts Manual if Part Number Is Known ................................................................................................. 1-4 Major Sections .................................................................................................................................................... 1-5 Recommended Spare Parts List............................................................................................................................... 1-6 Hardware Parts List .............................................................................................................................................. 1-8

1010383, Issued 30 Oct. 2008

1-1

Walkie Counterbalanced Stacker - Models RCS20/30/40 - General Information To Our Customer

To Our Customer

1

The Part Numbers in this Parts Manual were correct at the time your truck was manufactured. It is our policy to constantly improve our products, therefore, part numbers may continue to change. When ordering parts, verify part numbers through your Dealer’s Parts Manual, which is kept up to date. Also note that Illustrations of assemblies and components may not necessarily conform to the exact installation as they appear on your truck.

Tips for Ordering Parts In addition to Part Number and Description, have available: • The model number and serial number of the truck • Pertinent specifications such as mast height, battery voltage, drive motor type, etc.

• Pertinent name plate data • Applicable installation or assembly numbers • Accurate Part Number

Using This Manual This Manual contains navigational aids to help you locate specific parts information.

• Use Section 1 to decide where to start your search for information. The overall locator views define the technical configuration of the Manual and tie the figures in the Manual to the engineering database.

• Use the Table of Contents to locate assemblies and subassemblies by name.

• Use the Alphabetical Index (by Part Name) and the Numerical Index (by Part Number) to locate individual parts.

• Determine configuration differences with the “Used On” codes contained within the Parts List. The “Used On” code attaches a part number to a wide range of design variables such as operating voltage, battery size, steering type, mast height and extension speed, fork carriages, color and size of tires, guide wheel specs, etc.

Technical Assistance For Authorized Raymond Dealers Only Authorized Raymond Dealers ONLY, please fax your Technical Inquiry to (315) 463-9145.

For further assistance after faxing your Technical Inquiry, please call (315) 463-5000.

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1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - General Information How To Use Parts Manual if Part Number Is Not Known

How To Use Parts Manual if Part Number Is Not Known

1

IF THE PART NUMBER IS NOT KNOWN

Major Assemblies

SECTION 7 MAST SECTION 6 HYDRAULIC COMPONENTS

DO THIS

SECTION 3 STEERING AND CONTROLS

1.

SECTION 5 SECTION 4 ELECTRICAL COMPONENTS AND

SECTION 2 FINISH AND ACCESSORIES

Determine in which Section the part is located using the illustration.

Drive and Brake

Drive Unit Assembly SYSTEMS - 271" and Above Elevated Height ..............................................................................4-2 Drive Unit Assembly - 270" and Below Elevated Height ...............................................................................4-4 Deadman Brake Assembly ........................................................................................................................4-6 SECTION 4 Brake Assembly/Installation (used with motor 570-262/500 only) ...............................................................4-8 DRIVE AND Drive Unit Brake Assembly ......................................................................................................................4-12 BRAKE .....................................................................................................................4-14 Brake Assembly Installation Inertial Dampener ..................................................................................................................................4-16

2.

Turn to the TABLE OF CONTENTS in the applicable Section.

Figure 1-1: Major Assemblies

1-3

Frame Assembly - DS/DT

7 29

5

28

30

23

12

26 25 24

20

11

22

4

6 10

19

21

17

18

16 15

14

13 31 2

9 8

40

3.

Refer to the PAGE NUMBER selected from the TABLE OF CONTENTS. Locate the desired part and note the ITEM NO.

37

36

39

3

38 1

FIGURE 2-2 ITEM NO. 1

Figure 2-2: Frame Assembly - DS/DT

2-1

828-005-691/001

5

828-005-691/002

REF 1 1 1 2 2 1 1 1 1 2 2 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1

20 21 22 23 24 25 26 27

Refer to the corresponding PART LIST. Use the FIGURE & ITEM NO. to find the Part Number, Description, etc.

828-005-691/003

5

3 4 5 6 7 8 9 10

19

28 29 30 31

PART NUMBER

5

2

11 12 13 14 15 16 17 18

4.

QTY

A= 14" Battery Compartment B= 16" Battery Compartment C= 21" Battery Compartment D= Without Rear Posts E= With Rear Posts

828-006-283 714-206 828-004-421 861-026 462-032 710-264P 750-433 828-004-622 828-006-364 750-006 771-049 760-130 810-733 828-004-651 710-067 771-019 114-008-306 114-009-695 1-150-057 1-150-001 7-590-006/001 114-008-718/005 5-015-003 5-015-004 828-004-672 828-004-671 710-069 411-938/001 411-938/003 411-938/002 411-938/004 828-004-674 828-004-683 828-004-682 154-009-117/001 F= Standard G= Remote H= SMARTi K= Standard/Bypass L= SMARTi/Bypass

DESCRIPTION Roller Assembly (consists of items 36 through 40) Roller Assembly (consists of items 36 through 40) Roller Assembly (consists of items 36 through 40) Frame Weldment Door Weldment Screw Bracket, Latch Pin, Clevis Bearing Screw Nut, Hex ODI Assembly ODI Assembly Nut, Hex Washer Nut, Lock Pin, Roll Bracket, Key Screw Washer Switch Assembly, Key Switch Assembly, Key Switch, Push Button Switch, Lock with Keys Switch, Push Button SMARTi Assembly Nut, Hex Nut, Hex Bracket Weldment Washer Screw Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Cable Assembly, SC to SMARTi Bracket, SMARTi Clamp, ODI Static Strap, Insulated M= Remote/Bypass N= Remote/SMARTi O= DT 001 to 3842/DS 001 to 3802 P= Remote/SMARTi/Bypass Q= DT 001 to 3566/DS 001 to 3640

USED ON A B C A, Q S

R

O T H, L, M, P

F, H, K, L, M, R F, H, K, L, M, P, R M, R, R G, M, N, P K, L, M, P, R H, L, N, P H, L, N, P H, L, N, P

F, H G K, L M, N, P H, L, N, P H, L, N, P F, G, K, M S= DT 3567 and Up/DS 3641 and Up T= DT 3843 and Up/DS 3803 and Up R= Recommended Spare

List 2-2: Frame Assembly - DS/DT

2-7

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Walkie Counterbalanced Stacker - Models RCS20/30/40 - General Information How To Use Parts Manual if Part Number Is Known

How To Use Parts Manual if Part Number Is Known IF THE PART NUMBER IS KNOWN

APPENDIX B

DO THIS

1

Numerical Parts List 411-773 .................... Decal, No Riding, Bilingual ..................2-7 411-789 .................... Decal, Warning....................................2-7 411-790 .................... Decal, Warning, Bilingual ....................2-7 411-848 .................... Decal, 24 Volt Cable System .............. 5-11 411-849 .................... Decal, 24 Volt Cable System .............. 5-11 411-850 .................... Decal, Charging Warning ..................5-11 411-851 .................... Decal, Charging Warning ..................5-11 411-852 .................... Decal, Battery Swivel Warning ............ 5-11 411-853 .................... Decal, Battery Swivel Warning ............ 5-11 412-454 .................... Decal, ISO 9001..................................2-7 412-586 .................... Plate, Lowlift Specification (U.S.) ...........2-7 412-588 .................... Plate, Lowlift Specification (Canadian) ..2-7 441-013 .................... Bearing, Sealed....................................4-9 441-127 .................... Bearing, Shield ...................................7-5 447-098 .................... Bearing, Cone ....................................4-3 447-108 .................... Bearing, Cone ....................................4-3 447-562 .................... Bearing, Cup ......................................4-3 447-579 .................... Bearing, Cup ......................................4-3 462-029 .................... Bushing, Flanged ................................4-5 464-034 .................... Bushing ..............................................2-3 464-035 .................... Bushing ..............................................2-3 464-035 .................... Bushing ..............................................7-3 464-036 .................... Bearing, Oilite Super ...........................7-5 520-078/03 .............. Plug, Shipping ..................................... 6-9 530-449 .................... O-Ring ...............................................4-5 530-490/038 ............ O-Ring, Motor ....................................4-9 540-062 /100 ........... Cylinder, Hydraulic (Eaton) ...................6-9 540-062/01 .............. Rod, Piston .........................................6-9 540-062/02 .............. Barrel Assembly ..................................6-9 540-062/03 .............. Seal Kit ...............................................6-9 540-062/200 ............ Cylinder, Hydraulic (Ultra).....................6-9 540-062 .................... Cylinder, Hydraulic ............................... 6-5 560-206/123 ............ Valve, Flow Control (2 GPM) ................6-7 560-206/130 ............ Reservoir Kit (With Tubes) .....................6-7 560-206/132 ............ Adapter Block (With Check Valve) .........6-7 560-206/135 ............ Plug, Vent (With 40 Micron Filter) ......... 6-7 560-209/04 .............. Valve/Coil, Solenoid Release.................6-7 560-209/06 .............. Valve, Adjustable Relief ........................6-7 560-209/07 .............. Pump (With Coupling, Bolts & Gasket) ..6-7 560-209/08 .............. Elbow, 90 Degree ...............................6-7 560-209/09 .............. Switch, Solenoid Start ........................... 6-7 560-213/01 .............. Motor, 24 Volt DC 2 Terminal ...............6-7 560-213/01 .............. Pump Motor....................................... 5-23 560-213/02 .............. Brush Set ........................................... 5-23 560-213 .................... Pump and Motor Assembly ...................6-5 560-213 .................... Pump/Motor Assembly ........................6-7 570-271/515 ............ Brush Lead Assembly Kit .................... 5-23 570-271/516 ............ Commutator End Bearing .................. 5-23 570-271/516 ............ Drive End Bearing ............................. 5-23 570-271/517 ............ Washer ............................................. 5-23 570-316/511 ............ Seal .................................................. 5-23 570-316/513 ............ Retaining Ring ...................................5-23 570-360/511 ............ Brush Set ........................................... 5-23 570-360/512 ............ Brush Spring Set................................. 5-23 570-864 .................... Drive Motor - S/N 5478 & Up ............ 5-23 570-864 .................... Drive Motor, 24 Volt ........................... 4-11 590-514 .................... Fuse, 15 Amp ......................................5-3 590-638/001 ............ Horn Assembly.....................................5-3 590-701 .................... Battery Connector ..............................5-15 590-701 .................... Battery Connector ..............................5-17 590-701 .................... Battery Connector ................................ 5-6 600-213 .................... Grommet .......................................... 5-15 610-307 .................... Shaft, Flexible ......................................3-7

024-296-290/260 ..... Cable Assembly ................................. 5-15 024-296-420/261 ..... Cable Assembly ................................. 5-15 024-297-280/000 ..... Cable Assembly ................................. 5-15 024-297-310/000 ..... Cable Assembly ................................. 5-15 024-297-430/000 ..... Cable Assembly ................................. 5-15 029-002-380/001 ..... Cable Assembly (MDE2 to S1) .............. 5-3 029-002-380/002 ..... Cable Assembly (MDE2 to S2) .............. 5-3 030-504-008/003 ..... Hose Assembly .................................... 6-5 1-000-013 ................ Battery, 6 Volt .................................... 5-15 1-011-011 ................ Terminal Boot, Right Hand ................. 5-15 1-011-012 ................ Terminal Boot, Left Hand .................... 5-15 1-012-502/003 ......... Bushing, Reducer ................................. 5-6 1-074-104/001 ......... Standoff .............................................. 5-3 1-085-186 ................ Cover, Internal ..................................... 2-7 1-105-216/01 ........... Contact Tip Kit ..................................... 5-5 1-105-216/04 ........... Switch/Actuator Assembly ..................... 5-5 1-105-216/05 ........... Cover, Top ........................................... 5-5 1-105-216/07 ........... Spring, Return...................................... 5-5 1-105-216/09 ........... Coil Assembly ...................................... 5-5 1-105-225 ................ Contactor Assembly ............................. 5-5 1-105-225 ................ Contactor, Forward/Reverse .................. 5-3 1-110-920/092 ......... Heater................................................. 3-5 1-120-098 ................ Potentiometer, Gear ............................. 3-5 1-120-098 ................ Potentiometer, Gear ............................. 3-5 1-150-366 ................ Switch, Brake/Lift Cutout....................... 5-3 1-150-368 ................ Switch, Key .......................................... 5-3 1-150-378 ................ Switch, Key .......................................... 5-3 1-150-384 ................ Switch, Emergency, Reverse .................. 3-5 1-150-384 ................ Switch, Emergency, Reverse .................. 3-5 1-150-386 ................ Seal .................................................... 3-5 1-150-386 ................ Seal .................................................... 3-5 1-150-418 ................ Switch, Function ................................... 3-5 1-150-418 ................ Switch, Function ................................... 3-5 1-150-425 ................ Switch, Travel ....................................... 3-5 1-150-425 ................ Switch, Travel ....................................... 3-5 1-187-082 ................ Motor Controller .................................. 5-3 291-011.................... RingUSED ...................................................

4-3 DESCRIPTION ON 291-012.................... Ring ................................................... 4-3 360-049.................... Pad, Bumper Roller Assembly A ....................................... 3-3 360-062/003 ............ Guard, Cable .................................... 5-11 (consists of items 36 through 40) 360-065/001 ............ Cover, Front ........................................ 2-7 Roller Assembly B 360-068.................... Cover, Gearbox Motor ......................... 4-9 (consists of items 36 through 40) 370-637/005 ............ Tape, Double Sided.............................. 3-6 400-081/0 ................ Plate, Backing ................................... 4-15 Roller Assembly C 400-081/02 .............. Cam ................................................ 4-15 (consists of items 36 through 40) 400-081/03 .............. Lever, Brake ...................................... 4-15 Frame Weldment A, Q....................................... 4-15 400-081/04 .............. Ring, Safety 400-081/05 .............. Shoe Assembly .................................. 4-15 Door Weldment S 400-081/06 .............. Spring, Return.................................... 4-15 Screw 400-081.................... Brake Assembly ................................ 4-15 Bracket, Latch 400-081.................... Brake Assembly ................................. 4-11 400-160....................

Pinion, Drive .....................................

4-11 Pin, Clevis 400-160.................... Pinion, Drive ........................................ 4-9 Bearing R 411-511/015 ............ Decal, Raymond .................................. 2-7 411-534.................... Decal, Emergency Disconnect ............... 2-7 Screw 411-552.................... Decal, Warning.................................... 2-7 Nut, Hex 411-582.................... Decal, Made In Canada ....................... 2-7 411-587/001 ............ Decal, No ODI Assembly ORiding, Black 9" ................... 2-7 411-633.................... Decal, Caution, Bilingual ..................... 2-7 ODI Assembly T 411-637/001 ............ Decal, Emergency Disconnect, Bilingual 2-7 Nut, Hex 411-639.................... Decal, Clear ........................................ 2-7 411-680.................... Decal, Washer H, Operating L, M, P ................................. 2-7 411-681.................... Decal, Replacement Instruction ............. 2-7

123-456-789.......................2-5

1.

Locate the Part Number in the NUMERICAL INDEX (APPENDIX B). Note the Section & page number(s) where the part is decribed.

FIGURE 2-2 ITEM NO. 1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

Frame Assembly - DS/DT

7 29

5

28

30

23

12

10

11

22

4

6

21

28 29 30 31

26 25

QTY

PART NUMBER

5

828-005-691/003

5

828-005-691/001

5

828-005-691/002

REF 1 1 1 2 2 1 1 1 1 2 2 1 1 1 2 2 1 1 1 1 1 1

828-006-283 714-206 828-004-421 861-026 462-032 710-264P 750-433 828-004-622 828-006-364 750-006 771-049 760-130 810-733 828-004-651 710-067 771-019 114-008-306 114-009-695 1-150-057 1-150-001 7-590-006/001 114-008-718/005

1 1 1 2 2 1 1 1 1 1 1 1 1

5-015-003 5-015-004 828-004-672 828-004-671 710-069 411-938/001 411-938/003 411-938/002 411-938/004 828-004-674 828-004-683 828-004-682 154-009-117/001

24 Compartment A= 14" Battery 20 B= 16" Battery Compartment C= 21" Battery Compartment 19 D= Without Rear Posts E= With Rear Posts 18

F= Standard G= Remote H= SMARTi

17 K= Standard/Bypass L= SMARTi/Bypass

16

15 14

Nut, Lock Pin, Roll Bracket, Key Screw Washer Switch Assembly, Key Switch Assembly, Key Switch, Push Button Switch, Lock with Keys Switch, Push Button SMARTi Assembly

B-1 F, H, K, L, M, R F, H, K, L, M, P, R M, R, R G, M, N, P K, L, M, P, R H, L, N, P

Nut, Hex Nut, Hex Bracket Weldment Washer Screw Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Decal, Keyswitch (Not Shown) Cable Assembly, SC to SMARTi Bracket, SMARTi Clamp, ODI Static Strap, Insulated M= Remote/Bypass N= Remote/SMARTi O= DT 001 to 3842/DS 001 to 3802 P= Remote/SMARTi/Bypass Q= DT 001 to 3566/DS 001 to 3640

H, L, N, P H, L, N, P

F, H G K, L M, N, P H, L, N, P H, L, N, P F, G, K, M S= DT 3567 and Up/DS 3641 and Up T= DT 3843 and Up/DS 3803 and Up R= Recommended Spare

2.

Find the Section & page number in the PARTS LIST referenced by the Numerical Index. Locate the Part Number. Note the part's FIGURE & ITEM NO.

List 2-2: Frame Assembly - DS/DT

13

2-7 31 2

123-456-789 9 8

40

37

36

39

3.

Find the FIGURE & ITEM NO. on the associated illustration for a pictorial view of the part.

3

38 1

Figure 2-2: Frame Assembly - DS/DT

21

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1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - General Information Major Sections

Major Sections

1

Figure 1-1: Major Sections

SECTION 7 MAST

SECTION 3 STEERING AND CONTROLS

SECTION 2 FINISH AND ACCESSORIES

SECTION 6 HYDRAULIC COMPONENTS

SECTION 8 OPTIONS AND KITS

SECTION 4 DRIVE AND BRAKE

SECTION 5 ELECTRICAL COMPONENTS AND SYSTEMS

6BWC2008_COVER

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Walkie Counterbalanced Stacker - Models RCS20/30/40 - General Information Recommended Spare Parts List

Recommended Spare Parts List Description

Part No.

Qty.

Page

Bearing ....................................... 1046873/001 .... 1....... 6-33 Bearing ....................................... 1046873/001 .... 1....... 6-39 Bearing ....................................... 1046873/001 .... 1....... 6-43 Bearing ....................................... 1067704/001 .... 1....... 6-35 Bearing ....................................... 11205-27 ........... 2......... 4-5 Bearing ....................................... 11523-04 ........... 2....... 7-15 Bearing ....................................... 11523-10 ........... 2....... 7-17 Bearing ....................................... 21089-01 ........... 4....... 7-20 Bearing ....................................... 21089-01 ........... 4....... 7-22 Bearing ....................................... 21089-01 ........... 4....... 7-23 Bearing ....................................... 21089-01 ........... 4......... 7-5 Bearing ....................................... 21089-01 ........... 4......... 7-9 Bearing ....................................... 21089-02 ........... 4....... 7-21 Bearing ....................................... 21089-02 ........... 4......... 7-7 Bearing ....................................... 21089-02 ........... 8....... 7-11 Bearing ....................................... 25189-02 ........... 8....... 2-11 Bearing ....................................... 29630-00 ........... 1....... 6-41 Bearing ....................................... 300420-000 ....... 1....... 5-25 Bearing ....................................... 300420-000 ....... 1....... 5-25 Bearing ....................................... 304735-000 ....... 1....... 6-45 Bearing ....................................... 304860-000 ....... 1....... 6-37 Bearing ....................................... 307630-000 ....... 1....... 5-23 Bearing ....................................... 307630-000 ....... 1....... 5-23 Bearing ....................................... 49910-04 ........... 2....... 7-26 Bearing, Ball ................................ 11030-21 ........... 2......... 4-5 Bearing, Ball ................................ 49910-01 ........... 2....... 2-15 Bearing, Ball, Sealed .................... 200309 .............. 1....... 5-21 Bearing, Ball, Sealed .................... 200310 .............. 1....... 5-21 Bearing, Flanged.......................... 11695-12 ........... 2......... 3-3 Bearing, Handle........................... 301949-000 ....... 1......... 4-3 Bearing, Roller ............................. 11205-29 ........... 1....... 2-15 Bearing, Roller ............................. 49994-03 ........... 2....... 7-11 Bearing, Roller ............................. 49994-03 ........... 2....... 7-19 Bearing, Thrust ............................. 304349-000 ....... 1....... 2-15 Boot............................................ 305862-000 ....... 1....... 6-19 Boot............................................ 305862-000 ....... 2....... 6-21 Bracket Assembly, Potentiometer..... 307644-000 ....... 1....... 3-11 Brush Assembly ............................ 307634-000 ....... 2....... 5-23 Brush Set ..................................... 200188 .............. 1....... 5-21 Brush .......................................... 306644-000 ....... 4....... 5-25 Bulb, Flashing .............................. 306369-000 ....... 1......... 8-5 Bushing ....................................... 11020-41 ........... 4....... 2-13 Bushing ....................................... 11695-05 ........... 2......... 4-3 Bushing ....................................... 301777-000 ....... 2....... 3-11 Bushing ....................................... 307444-000 ....... 2......... 3-7 Bushing, Flanged.......................... 11695-06 ........... 2....... 6-19 Bushing, Flanged.......................... 11695-06 ........... 2....... 6-21 Cap, Breather .............................. 305010-000 ....... 1....... 6-15 Clip ............................................ 300202-000 ....... 1......... 4-6 Connector, Battery ........................ 49854-01 ........... 1....... 5-18 Contact Assembly, Fixed ............... 1-105-224/01..... 2....... 5-15 Contact Assembly, Fixed ............... 1-105-224/01..... 2....... 5-17 Contact Assembly, Moving ............ 1-105-224/02..... 1....... 5-15 Contact Assembly, Moving ............ 1-105-224/02..... 1....... 5-17 Coupler....................................... 202324 .............. 1....... 6-17 Filter Assembly ............................. 305123-000 ....... 1....... 6-29 Filter ........................................... 305124-000 ....... 1....... 6-29 Filter ........................................... 306060-000 ....... 1....... 6-17 Fuse, 300 Amp ............................ 25094-04 ........... 1......... 5-9 Grip, Twist................................... 301719-000 ....... 2....... 3-11

1-6

Description

1

Part No.

Qty.

Page

Horn............................................23309-01............1 .......5-12 Kit, Bearing ..................................11205-26............1 .........3-5 Kit, Bearing ..................................11205-30............1 .........3-5 Kit, Compensator Seal ...................305755-010........1 .........6-5 Kit, Cover Band, EE .......................305982-000........1 .......5-25 Kit, Cover Band, EE .......................305981-000........1 .......5-23 Kit, Field Coil................................306643-000........1 .......5-25 Kit, Field Coil................................307633-000........1 .......5-23 Kit, Handset .................................950-185/002 ......1 .......8-13 Kit, Knob......................................311115-000........1 .......7-27 Kit, Lead Assembly ........................302363-000........1 .......5-25 Kit, Lead Assembly ........................307637-000........1 .......5-23 Kit, Pin.........................................308439-000........1 .........3-3 Kit, Seal .......................................1021170/001.....1 .......6-35 Kit, Seal .......................................1026728/001.....1 .......6-33 Kit, Seal .......................................1027170/001.....1 .......6-39 Kit, Seal .......................................1027170/001.....1 .......6-43 Kit, Seal .......................................24536-00............1 .......6-37 Kit, Seal .......................................304726-010........1 .......6-45 Kit, Seal .......................................305121-000........1 .......6-29 Kit, Seal .......................................851-200-587 .......1 .......7-25 Kit, Seal .......................................1026729/001.....1 .......6-41 Kit, Seal .......................................305119-000........1 .......6-29 Kit, Tip, Contactor .........................1-105-224/07 .....1 .......5-15 O-Ring .........................................11015-39............1 .......6-41 O-Ring .........................................12391-10............1 .......6-41 O-Ring .........................................202315 ..............1 .......6-17 O-Ring .........................................305125-000........1 .......6-29 O-Ring .........................................305126-000........1 .......6-29 O-Ring .........................................306123-000........4 .......6-23 O-Ring .........................................306123-000........4 .......6-25 O-Ring .........................................311795-000........1 .......6-29 Pin, Split ......................................1024557/07.......2 .......7-25 Race, Inner ...................................49993-07............2 .......7-11 Seal.............................................11039-31............1 .........4-5 Seal.............................................306640-000........1 .......5-25 Seal.............................................307628-000........1 .......5-23 Seal, Felt ......................................27810-00............1 .......2-15 Seal, Felt, Large ............................301946-000........1 .........3-5 Seal, Felt, Small ............................301946-001........1 .........3-5 Seal, Oil ......................................202393 ..............1 .......6-17 Shoe............................................300203-000........2 .........4-6 Spring Set, Brush...........................200190 ..............1 .......5-21 Spring .........................................29635-00............1 .......6-35 Spring .........................................29635-00............1 .......6-41 Spring .........................................29635-00............1 .......6-43 Spring .........................................300204-000........2 .........4-6 Spring .........................................300418-000........4 .......5-25 Spring .........................................301920-000........1 .........4-3 Spring .........................................304921-000........1 .......6-37 Spring .........................................305786-000........1 .......2-13 Spring .........................................306005-000........1 .......6-17 Spring .........................................30612-01............1 .......6-39 Spring .........................................306129-000........1 .......6-23 Spring .........................................306129-000........1 .......6-25 Spring .........................................306132-000........1 .......6-23 Spring .........................................306132-000........2 .......6-25 Spring .........................................310376-000........1 .........3-3 Spring, Brush................................307635-000........4 .......5-23 Spring, Load Check .......................306130-000........1 .......6-23

Top of Section

1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - General Information Recommended Spare Parts List Description

Part No.

Qty.

Page

Spring, Load Check ...................... 306130-000 ....... 2....... 6-25 Spring, Return .............................. 1-105-224/05 ..... 1....... 5-15 Spring, Return .............................. 1-105-224/05 ..... 1....... 5-17 Spring, Return .............................. 301917-000 ....... 6....... 3-11 Spring, Return .............................. 46490 ................ 1......... 3-7 Support, Cylinder, 37 in. ............... 1024544/11 ...... 1....... 7-25 Switch Assembly, Forward and Reverse........................................ .................................................. 308518-000 ....... 1....... 3-11 Switch ......................................... 305861-000 ....... 1....... 6-21 Switch ......................................... 306097-000 ....... 1....... 6-27 Switch, Brake Interlock (Sealed)...... 20323-00 ........... 1......... 5-3 Switch, Brake Interlock .................. 20208-00 ........... 1......... 5-3 Switch, Disconnect ........................ 305493-000 ....... 1......... 5-3 Switch, Horn ................................ 302129-000 ....... 1 ....... 3-11 Switch, Key .................................. 302016-000 ....... 1......... 5-3 Switch, Lift ................................... 302130-000 ....... 1....... 3-11 Switch, Lower ............................... 302130-001 ....... 1 ....... 3-11 Switch, Toggle.............................. 14342-00 ........... 1 ......... 5-3 Tire, Poly ..................................... 303624-01 ......... 1......... 4-7 Tube, Flash (Strobe Light) ............... 303305-000 ....... 1 ......... 8-5

1010383, Issued 30 Oct. 2008

Description

Part No.

Qty.

Page

Valve, 3-Way, 2 Position............... 305120-000 ....... 1....... 6-29 Valve, 4-Way, Spool .................... 308328-000 ....... 1....... 6-31 Valve, Check ............................... 305117-000 ....... 2....... 6-29 Valve, Flow Control ..................... 306513-002 ....... 2......... 6-9 Valve, Flow Control ..................... 307050-000 ....... 1......... 6-9 Valve, Flow Control ...................... 21037-07 ........... 1....... 6-11 Valve, Flow Control ...................... 21037-07 ........... 1....... 6-13 Valve, Flow Control ...................... 21037-07 ........... 1......... 6-7 Valve, Flow Control ...................... 21037-07 ........... 1......... 6-9 Valve, Flow Control ...................... 26907-03 ........... 1....... 6-11 Valve, Flow Control ...................... 26907-03 ........... 1......... 6-7 Valve, Flow Control, 10 GPM ........ 26907-01 ........... 2....... 6-13 Valve, Flow Control, 16 GPM ........ 26907-00 ........... 1....... 6-13 Valve, Flow Limit, 7.5 GPM ........... 26907-02 ........... 1....... 6-13 Valve, Normally Closed ................ 305118-000 ....... 1....... 6-29 Washer, Seal............................... 11897-03 ........... 1....... 6-41 Washer, Seal............................... 11897-03 ........... 1....... 6-43 Wheel......................................... 27808-00 ........... 1....... 2-15 Wheel, Load................................ 304748-002 ....... 1....... 7-26

Top of Section

1-7

Walkie Counterbalanced Stacker - Models RCS20/30/40 - General Information Hardware Parts List

Hardware Parts List Description

Part No.

Qty.

Fitting, Grease ..................................... 1024557/10 ............. 1 Nut .................................................... 11261-11 .................. 1 Nut .................................................... 11261-12 .................. 8 Nut .................................................... 301690-008 .............. 2 Nut .................................................... 301960-004 .............. 1 Nut .................................................... 301960-006 .............. 4 Nut .................................................... 301960-008 .............. 7 Nut .................................................... 301960-016 .............. 2 Nut .................................................... 301960-020 .............. 7 Nut .................................................... 304358-020 .............. 4 Nut .................................................... 310959-008 .............. 2 Nut .................................................... 49624-00 ................ 12 Nut .................................................... 49624-02 .................. 1 Nut, Clip............................................. 14851-04 .................. 2 Nut, Flanged ....................................... 164046 ..................... 1 Nut, Flanged ....................................... 301654-012 .............. 3 Nut, Jam ............................................. 303716-020 .............. 6 Nut, Jam ............................................. 304731-022 .............. 1 Nut, Jam ............................................. 306139-000 .............. 2 Nut, Lock ............................................ 14908-29 .................. 1 Nut, Slotted ......................................... 304348-000 .............. 1 Nut, Twin ............................................ 14986-03 .................. 1 Pin, Cotter ........................................... 11133-04 .................. 4 Pin, Cotter ........................................... 11133-05 .................. 6 Pin, Cotter ........................................... 11157-03 ................ 24 Pin, Dowel .......................................... 11890-09 .................. 2 Pin, Dowel .......................................... 306007-000 .............. 2 Piston ................................................. 851-200-576.............. 1 Piston ................................................. 870-523/225............. 1 Screw ................................................. 1024557/08 ............. 4 Screw ................................................. 11885-03 .................. 1 Screw ................................................. 301826-016 .............. 4 Screw ................................................. 301827-020 .............. 2 Screw ................................................. 301950-016 .............. 1 Screw ................................................. 49548-00 .................. 6 Screw, Adjustment................................ 306126-000 .............. 2 Screw, Button Head.............................. 302772-040 .............. 2 Screw, Cap ......................................... 11017-04 .................. 1 Screw, Cap ......................................... 11139-04 .................. 1 Screw, Cap ......................................... 11139-05 .................. 2 Screw, Cap ......................................... 11143-03 .................. 2 Screw, Cap ......................................... 11854-04 .................. 4 Screw, Cap ......................................... 20055 ..................... 19 Screw, Cap ......................................... 20616 ....................... 4 Screw, Cap ......................................... 22144 ....................... 2 Screw, Cap ......................................... 28336 ....................... 2 Screw, Cap ......................................... 300947-007 .............. 1 Screw, Cap ......................................... 300947-012 .............. 2 Screw, Cap ......................................... 301652-016 ............ 15 Screw, Cap ......................................... 301652-025 .............. 6 Screw, Cap ......................................... 301652-090 .............. 2 Screw, Cap ......................................... 301825-010 ............ 13 Screw, Cap ......................................... 301951-010 ............ 20 Screw, Cap ......................................... 301952-040 .............. 2 Screw, Cap ......................................... 301955-030 ............ 11

1-8

Description

1

Part No.

Qty.

Screw, Cap......................................... 301957-030 ...............8 Screw, Cap......................................... 301957-035 ...............5 Screw, Cap......................................... 301957-060 ...............3 Screw, Cap......................................... 301958-060 ...............2 Screw, Cap......................................... 301958-110 ...............1 Screw, Cap......................................... 305065-110 ...............2 Screw, Cap......................................... 50003-01 ...................4 Screw, Cap......................................... 50005-07 ...................1 Screw, Cap, Locking ............................ 301652-030 ...............4 Screw, Flat Head ................................. 301921-010 ...............9 Screw, Flat Head ................................. 301922-014 .............23 Screw, Flat Head ................................. 301922-100 ...............2 Screw, Flat Head ................................. 301952-016 ...............2 Screw, Flat Head ................................. 305999-000 ...............2 Screw, Flat Head, Locking .................... 301922-020 ...............4 Screw, Flat, Socket Head...................... 11047-09 ...................1 Screw, Flat, Socket Head...................... 301922-016 ...............2 Screw, Flat, Socket Head...................... 301922-025 ...............4 Screw, Relief Adjuster........................... 201512 ......................1 Screw, Round...................................... 11880-09 ...................2 Screw, Set .......................................... 301740-001 ...............3 Screw, Shoulder .................................. 301961-010 ...............1 Screw, Shroud..................................... 1-105-231/13.............2 Screw, Slotted ..................................... 11176-11 ...................4 Screw, Socket Head............................. 11852-17 ...................4 Screw, Socket Head............................. 27205........................1 Screw, Socket Head............................. 301954-060 ...............1 Screw, Socket Head............................. 301955-016 ...............3 Screw, Socket Head............................. 303009-025 .............13 Screw, Socket Head............................. 305141-035 .............10 Screw, Socket Head............................. 306006-000 ...............4 Screw, Socket Head, Locking ................ 301954-025 .............13 Screw, Socket ..................................... 301954-035 ...............2 Screw, Socket, Locking ......................... 305141-050 ...............2 Screw, Top Cover ................................ 1-105-224/04.............4 Washer .............................................. 1024557/09 ..............4 Washer .............................................. 11857-03 ...................4 Washer .............................................. 11936-07 ...................1 Washer .............................................. 11936-17 ...................1 Washer .............................................. 11936-18 ...................1 Washer .............................................. 20375........................1 Washer .............................................. 301776-000 ...............2 Washer .............................................. 302096-008 ...............2 Washer .............................................. 306136-000 ...............6 Washer, Brass, Flat.............................. 302792-000 ...............1 Washer, Flat ....................................... 11016-02 ...................4 Washer, Flat ....................................... 50000-15 ...................6 Washer, Flat ....................................... 50000-17 ...................6 Washer, Flat ....................................... 50000-19 ...................8 Washer, Lock and Screw...................... 306142-000 ...............6 Washer, Lock ...................................... 11009-05 ...................4 Washer, Lock ...................................... 11072-14 ...................1 Washer, Lock ...................................... 300647-061 ...............4 Washer, Lock ...................................... 300947-009 ...............3 Washer, Lock ...................................... 50000-11 ...................2

Top of Section

1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - General Information Hardware Parts List Description

Part No.

Qty.

Washer, Lock ...................................... 50001-11 ...................2 Washer, Seal ...................................... 1187-003 .................. 3 Washer, Seal ...................................... 11897-03 ...................4 Washer, Seal ...................................... 11897-05 ...................1 Washer, Shim ..................................... 29609-00 ...................2

1010383, Issued 30 Oct. 2008

Description

Part No.

Qty.

Washer, Spacer ...................................14935-01................... 3 Washer, Spacer ...................................301298-000 ............... 2 Washer, Wave ....................................300421-000............... 1 Washer, Wave ....................................307638-000............... 1

Top of Section

1-9

Walkie Counterbalanced Stacker - Models RCS20/30/40 - General Information Hardware Parts List

1-10

Top of Section

1010383, Issued 30 Oct. 2008

SECTION 2 Finish and Accessories Major Assemblies ................................................................................................................................................ 2-2 Tractor Components ............................................................................................................................................. 2-4 Doors and Covers ................................................................................................................................................ 2-6 Counterweight Installation ..................................................................................................................................... 2-8 Battery Roller Assembly, 13.3 in. Battery .............................................................................................................. 2-11 Caster Installation .............................................................................................................................................. 2-12 Caster Assembly ................................................................................................................................................ 2-14 Electrical Box, EE ............................................................................................................................................... 2-17 Finish Instructions ............................................................................................................................................... 2-19

1010383, Issued 30 Oct. 2008

2-1

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Finish and Accessories Major Assemblies

Major Assemblies

2

Figure 2-1: Major Assemblies

5

6

16

1 11 4

14

15 17

13 12 7 8 9 10

2

18

6BWC2008_COVER

2-2

Top of Section

1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Finish and Accessories Major Assemblies List 2-1: Major Assemblies FIGURE 2-1 ITEM NO. 1 2 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

QTY

PART NUMBER Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref.

1010383, Issued 30 Oct. 2008

DESCRIPTION

USED ON

Tractor Components (See Figure 2-2.)

Battery Rollers (See Figure 2-5.)

Finish Instructions (See Figure 2-9a.)

Steering Assembly (See Figure 3-1.)

Speed and Directional Components (See Figure 3-3.)

Drive Unit Assembly (See Figure 4-2.)

Brake Assembly (See Figure 4-3.)

Drive Wheel Assembly (See Figure 4-4.)

Electrical Components (See Figure 5-1.) to (See Figure 5-10.)

Pump Motor Assembly (See Figure 5-11.)

Drive Motor Assembly (See Figure 5-12.) (See Figure 5-13.)

Hydraulic Pump and Motor (See Figure 6-8.)

Lift Cylinder (See Figure 6-16.)

Hydraulic Power Unit (See Figure 6-14.)

Elevating Section (See Figure 7-2.)

Sideshift Assembly (See Figure 7-13.)

Load Wheel Installation (See Figure 7-14.)

Top of Section

2-3

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Finish and Accessories Tractor Components

Tractor Components

2

Figure 2-2: Tractor Components

11

1

2

3

4

6

5

13

12

10 9 8 7

0300_005

2-4

Top of Section

1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Finish and Accessories Tractor Components List 2-2: Tractor Components FIGURE 2-2 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13

QTY

PART NUMBER

2 1 1 2 1 8 2 2 1 1 1 1

301960-008 Ref. 302153-000 301922-025 Ref. 305141-035 28336 50000-17 304659-000 305633-000 305632-000 Ref.

1

305009-000

1010383, Issued 30 Oct. 2008

DESCRIPTION

USED ON

Nut Frame Weldment Pocket Screw, Flat, Socket Head Frame Weldment, Tractor Screw, Socket Head Screw, Cap Washer, Flat Support Cushion Cushion Pump and Motor Assembly (See Figure 5-11.) and (See Figure 6-8.)

Clamp

Top of Section

2-5

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Finish and Accessories Doors and Covers

Doors and Covers

2

Figure 2-3: Doors and Covers

1

2

14

15

13 12 11 10 8 9 7 6

5 4

3

0340_005

2-6

Top of Section

1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Finish and Accessories Doors and Covers List 2-3: Doors and Covers FIGURE 2-3 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 A= RCS20 B= RCS30 C= RCS40

QTY 1 2 1 2 1 1 2 1 1 1 2 2 1 2 4 1

PART NUMBER 301844-000 302069-000 304574-000 301922-016 306858-000 307915-000 301955-016 311928-000 311889-000 301652-030 302060-000 301652-025 301882-000 301827-020 301826-016 305268-000

1010383, Issued 30 Oct. 2008

DESCRIPTION Console Bumper, Door Latch Screw, Flat, Socket Head Panel, Kick Panel, Kick Screw, Socket Head Door Latch Screw, Cap, Locking Plate, Latch Screw, Cap Plate Screw Screw Panel, Tilt

Top of Section

USED ON

B, C A

2-7

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Finish and Accessories Counterweight Installation

Counterweight Installation

2

Figure 2-4: Counterweight Installation

1

2

3

9

8

6

7

5

4

0370_001

2-8

Top of Section

1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Finish and Accessories Counterweight Installation List 2-4: Counterweight Installation FIGURE 2-4 ITEM NO. 1

2 3 4 5 6 7 8 9 A= RCS20 B= RCS30 C= RCS40

QTY 1 1 1 1 1 1 2 2 1 1 1 2 2 2 2

PART NUMBER 303781-000 306596-000 303782-000 306597-000 304553-000 306598-000 305065-110 305141-035 305106-000 305106-001 304647-000 301957-035 50000-15 50000-17 301960-016

1010383, Issued 30 Oct. 2008

DESCRIPTION Counterweight, 441 lb. (200 kg) Tool, Lifting Hook (Not Shown) Counterweight, 1477 lb. (670 kg) Tool, Lifting Hook (Not Shown) Counterweight, 1915 lb. (869 kg) Tool, Lifting Hook (Not Shown) Screw, Cap Screw, Socket Head Counterweight, 207 lb. (94 kg) Counterweight, 331 lb. (150 kg) Counterweight, 90 lb. (41 kg) Screw, Cap Washer, Flat Washer, Flat Nut

Top of Section

USED ON A B C

A B, C

2-9

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Finish and Accessories Counterweight Installation

2-10

Top of Section

1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Finish and Accessories Battery Roller Assembly, 13.3 in. Battery

Battery Roller Assembly, 13.3 in. Battery

2

Figure 2-5: Battery Roller Assembly, 13.3 in. Battery

3 2 1

4

5

313884_C11

List 2-5: Battery Roller Assembly, 13.3 in. Battery FIGURE 2-5 QTY PART NUMBER ITEM NO. 1 1 305042-000 2 4 25204-09 3 8 25189-02 4 2 304783-000 5 4 25203-09 R= Recommended Spare

1010383, Issued 30 Oct. 2008

DESCRIPTION Frame, Battery Roller Roller, Battery Bearing Door, Battery Shaft, Roller

Top of Section

USED ON

R

2-11

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Finish and Accessories Caster Installation

Caster Installation

2

Figure 2-6: Caster Installation

1 14 13 12 8

4

10

11 2

3

6

9

4 7

5

313235_C1

2-12

Top of Section

1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Finish and Accessories Caster Installation List 2-6: Caster Installation FIGURE 2-6 QTY PART NUMBER ITEM NO. 1 1 Ref. 2 2 301954-025 3 1 Ref. 4 2 301748-000 5 4 20616 6 4 11020-41 7 2 Ref. 8 11 301955-030 9 1 304315-001 10 1 305786-000 11 1 301788-000 12 1 304316-001 13 1 301960-020 14 1 301958-110 R= Recommended Spare

1010383, Issued 30 Oct. 2008

DESCRIPTION Frame, Weldment Screw, Socket Head, Locking Cylinder Assembly, Compensator (See Figure 6-2.)

Pivot Screw, Cap Bushing Caster Assembly (See Figure 2-7.)

Screw, Cap Bar, Torsion Spring Retainer, Spring Base, Spring Nut Screw, Cap

Top of Section

USED ON

R

R

2-13

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Finish and Accessories Caster Assembly

Caster Assembly

2

Figure 2-7: Caster Assembly

1

2

3

16

4 15 5

6

6 14 7 8

9

10

11 12

13

304583

2-14

Top of Section

1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Finish and Accessories Caster Assembly List 2-7: Caster Assembly FIGURE 2-7 ITEM NO.

QTY

PART NUMBER

1 304583-000 1 1 27796-02 2 1 304349-000 3 1 27810-00 4 1 302058-000 5 1 301297-000 6 2 11160-11 7 1 11936-17 8 1 304348-000 9 1 11073-34 10 1 27809-00 11 2 301298-000 12 2 49910-01 13 1 27808-00 14 1 11205-29 15 2 14935-01 16 1 11017-04 R= Recommended Spare

1010383, Issued 30 Oct. 2008

DESCRIPTION Caster Assembly Base, Plate Bearing, Thrust Seal, Felt Yoke, Caster Axle, Caster Fitting, Grease Washer Nut, Slotted Pin, Roll Cap, Hub Washer, Spacer Bearing, Ball Wheel Bearing, Roller Washer, Spacer Screw, Cap

Top of Section

USED ON

R R

R R R

2-15

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Finish and Accessories Caster Assembly

-

2-16

Top of Section

1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Finish and Accessories Electrical Box, EE

Electrical Box, EE

2

MODEL SERIAL

VOLTAGE CURRENT

V. A.

Figure 2-8: Electrical Box, EE

5

1 6

2 5

3

4

7

0340_002

List 2-8: Electrical Box, EE FIGURE 2-8 ITEM NO. 1 2 3 4 5 6 7

QTY 1 1 5 1 2 1 1

PART NUMBER 305971-000 305972-000 301825-010 301951-010 11813-15 11813-14 29410-00

1010383, Issued 30 Oct. 2008

DESCRIPTION

USED ON

Box Lid Screw, Cap Screw, Cap Grommet Grommet Decal, 300 Amp

Top of Section

2-17

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Finish and Accessories Electrical Box, EE

2-18

Top of Section

1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Finish and Accessories Finish Instructions

Finish Instructions

2

Figure 2-9a: Finish Instructions

2

10

W312818-1-B2 SHT 1 OF 2

1010383, Issued 30 Oct. 2008

Top of Section

2-19

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Finish and Accessories Finish Instructions

Finish Instructions

2

Figure 2-9b: Finish Instructions 3 14

7

15

16

17

18

1 12

6

11

4 3

9

5 W312818-1-B3, 313928_/C3,306418_001/9_001/002/004,20_001/002 SHT 2 OF 2

2-20

Top of Section

1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Finish and Accessories Finish Instructions List 2-9: Finish Instructions FIGURE 2-9 ITEM NO. 1 2 3 4 5 6 7 9 10 11 12 14 15 16 17 18

QTY 1 2 3 1 2 1 1 1 2 1 4 1 1 1 1 1

PART NUMBER Ref. 309733-000 307500-000 312623-000 305507-000 306844-000 312821-000 306418-000 411-511/015 Ref. 49663-00 306418-001 306419-002 306419-004 306420-002 306420-001

1010383, Issued 30 Oct. 2008

DESCRIPTION

USED ON

Plate, Specification Decal, Warning, Fork Decal, Warning, Hand Decal, Graphic, No Riding Decal, No Step Decal, 24 Volt Decal, Warning Decal, Lift/Lower Decal, Raymond Tag, UL Rivet, Tag Decal, Tilt Decal, Tilt/Sideshift Decal, Tilt/Auxiliary Decal, Tilt/Auxiliary/Auxiliary Decal, Reach/Tilt/Auxiliary

Top of Section

2-21

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Finish and Accessories Finish Instructions

2-22

Top of Section

1010383, Issued 30 Oct. 2008

SECTION 3 Steering and Controls Steering Assembly................................................................................................................................................ 3-2 Radial Bearing Installation..................................................................................................................................... 3-4 Speed and Directional Components ....................................................................................................................... 3-6 Controller Assembly ............................................................................................................................................. 3-9

1010383, Issued 30 Oct. 2008

3-1

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Steering and Controls Steering Assembly

Steering Assembly

3

Figure 3-1: Steering Assembly

1

2 3 4 21

8

9

24

26

5 6 7

9

14

25 8

16

10

17 15

19

18

13

12

11

14

4110_000

3-2

Top of Section

1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Steering and Controls Steering Assembly List 3-1: Steering Assembly FIGURE 3-1 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 21 24 25 26

QTY

PART NUMBER

1 Ref. 1 302290-000 1 301764-000 6 301954-025 1 13281-02 1 301762-000 1 NSS 2 301922-025 2 302096-008 1 302572-000 1 301652-016 1 301753-000 1 301740-001 2 11695-12 1 301922-020 1 14851-04 1 15677-10 1 307893-000 1 310376-000 1 301766-000 1 NSS 1 11160-11 1 301885-000 1 305564-000 27 1 308439-000 A= Supplied In Item 27 B= Cold Storage NSS= Not Sold Separate R= Recommended Spare

1010383, Issued 30 Oct. 2008

DESCRIPTION Controller Assembly (See Figure 3-4a.)

Bumper Baffle Screw, Socket Head, Locking E-Clip Pin Cap Screw, Flat, Socket Head Washer Pin, Groove Screw, Socket Head Pivot, Handle Screw, Set Bearing, Flanged Screw, Flat Head, Locking Nut, Clip Clamp Spacer Spring Stem, Handle Pin, Handle Pivot Fitting, Grease Pin, Brake Pivot Pin, Brake Pivot Kit, Pin (Not Shown)

Top of Section

USED ON

A A A

R

R A

B R

3-3

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Steering and Controls Radial Bearing Installation

Radial Bearing Installation

3

Figure 3-2: Radial Bearing Installation

1

13

2

12

11 3

10

4 5

9

6 7

8

4180_001

3-4

Top of Section

1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Steering and Controls Radial Bearing Installation List 3-2: Radial Bearing Installation FIGURE 3-2 QTY PART NUMBER ITEM NO. 1 1 Ref. 2 1 Ref. 3 1 11160-14 4 1 301652-016 5 1 49709-10 6 1 302061-000 7 1 301955-016 8 1 301960-008 9 1 Ref. 10 1 11205-26 11 1 301946-000 12 1 11205-30 13 1 301946-001 A= Contact Parts Technical Support R= Recommended Spare

1010383, Issued 30 Oct. 2008

DESCRIPTION Pivot, Handle (See Figure 3-1.)

Frame, Carrier Fitting, Grease, 90 Degree Screw, Socket Head Clamp Bracket, Harness Screw, Socket Head Nut Drive Unit Assembly (See Figure 4-2.)

Kit, Bearing Seal, Felt, Large Kit, Bearing Seal, Felt, Small

Top of Section

USED ON A

R R R R

3-5

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Steering and Controls Speed and Directional Components

Speed and Directional Components

3

Figure 3-3: Speed and Directional Components

1

2

3

4

8

1

7

6

5

0640_016

3-6

Top of Section

1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Steering and Controls Speed and Directional Components List 3-3: Speed and Directional Components FIGURE 3-3 QTY PART NUMBER ITEM NO. 1 3 301964-032 2 1 109631 3 1 101216 4 1 46490 5 2 307444-000 6 1 301780-000 7 2 301718-000 8 2 301779-000 R= Recommended Spare

1010383, Issued 30 Oct. 2008

DESCRIPTION Pin, Roll Cam Return Spring, Return Bushing Shaft, Cam Control, Thumb Pin, Threaded

Top of Section

USED ON

R R

3-7

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Steering and Controls Speed and Directional Components

3-8

Top of Section

1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Steering and Controls Controller Assembly

Controller Assembly

3

Figure 3-4a: Controller Assembly 19

20

19 20 16

17

18

1 11 12

13

14

2

21

22

24

5

15

10

23

9

8

7

6 0840_011 SHT 1 OF 2

1010383, Issued 30 Oct. 2008

Top of Section

3-9

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Steering and Controls Controller Assembly

Controller Assembly

3

Figure 3-4b: Controller Assembly

27

15

2

21

22

24 5

3 4 1

23

25 5510_010 SHT 2 OF 2

3-10

Top of Section

1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Steering and Controls Controller Assembly List 3-4: Controller Assembly FIGURE 3-4 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

QTY 9 1 1 1 1 1 1 1 2 2 2 2 2 2 1 2 2 2 1 6 1 6 1 1 1

PART NUMBER 301921-010 301724-000 301960-004 302080-000 301723-000 301965-026 301961-010 301721-000 301922-020 301781-000 301954-035 301777-000 301719-000 301778-000 301717-000 301922-100 301776-000 301720-000 305990-000 301825-010 302129-000 301917-000 302130-000 302130-001 308518-000

27

1 307644-000 1 119697 1 307593-000 R= Recommended Spare NSS= Not Sold Separate

1010383, Issued 30 Oct. 2008

DESCRIPTION Screw, Flat Head Bracket, Switch Nut Clamp, Cable Cover Pin, Roll Screw, Shoulder Guard Screw, Flat Head, Locking Block Screw, Socket Bushing Grip, Twist Pin Housing, Switch Screw, Flat Head Washer Grip, Fixed Reverser Assembly (3 Wire) Screw, Cap Switch, Horn Spring, Return Switch, Lift Switch, Lower Switch Assembly, Forward and Reverse (Items Shown are NSS) Bracket Assembly, Potentiometer (includes:) Gear Potentiometer

Top of Section

USED ON

R R

R R R R R R

3-11

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Steering and Controls Controller Assembly

3-12

Top of Section

1010383, Issued 30 Oct. 2008

SECTION 4 Drive and Brake Drive Unit Motor and Brake Assembly .................................................................................................................... 4-2 Drive Unit Assembly ............................................................................................................................................. 4-4 Brake Assembly ................................................................................................................................................... 4-6 Drive Wheel Assembly.......................................................................................................................................... 4-7

1010383, Issued 30 Oct. 2008

4-1

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Drive and Brake Drive Unit Motor and Brake Assembly

Drive Unit Motor and Brake Assembly

4

Figure 4-1: Drive Unit Motor and Brake Assembly

9

7

8

5

6

3

4

10

16

17

13

12

11

18

14

20

15 1

19

2

3300_000

4-2

Top of Section

1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Drive and Brake Drive Unit Motor and Brake Assembly List 4-1: Drive Unit Motor and Brake Assembly FIGURE 4-1 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

QTY

PART NUMBER

1 1 1 1 1 1 1 1 2 4 1 1

11844-02 23019-00 301960-006 301944-000 301954-060 301860-000 301951-016 301949-000 11695-05 303009-025 Ref. Ref.

1 1 1 1 1 2 1 1 1

Ref. 301945-006 301754-000 305985-000 301798-000 301954-025 301920-000 301654-012 20375

17 18 19 20 A= RCS20 B= RCS30 C= RCS40 R= Recommended Spare

1010383, Issued 30 Oct. 2008

DESCRIPTION Key Drum, Brake Nut Yoke Assembly Screw, Socket Head Anchor, Spring Screw, Cap Bearing, Handle Bushing Screw, Socket Head Drive Unit Assembly (See Figure 4-2.)

Motor Assembly, Drive (See Figure 5-12.) and (See Figure 513.)

Brake Assembly (See Figure 4-3.)

Retainer Linkage, Brake Rod, Push Rod, Push Screw, Socket Head, Locking Spring Nut, Flanged Washer

Top of Section

USED ON

R R

A B, C R B, C

4-3

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Drive and Brake Drive Unit Assembly

Drive Unit Assembly

4

Figure 4-2: Drive Unit Assembly

15

14

13

12

1

2

3

4

5

11

10

7

6

8

12

16

9

2550_001

4-4

Top of Section

1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Drive and Brake Drive Unit Assembly List 4-2: Drive Unit Assembly FIGURE 4-2 ITEM NO.

QTY

PART NUMBER

1 301633-007 1 301580-001 2 11890-09 1 11844-02 1 23006-00 1 301654-012 9 303009-025 1 301581-000 2 301653-020 1 11897-05 2 11030-21 1 301665-000 2 11205-27 1 23007-00 1 11039-31 1 164046 1 301627-000 1 301627-000 R= Recommended Spare 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

1010383, Issued 30 Oct. 2008

DESCRIPTION Drive Unit Assembly Case, Gear Pin Key Gear, Pinion Nut, Flanged Screw, Socket Head Cover, Gear Case Plug, Drain/Fill Pipe Washer, Seal Bearing, Ball Gear, Idler Bearing Ring Seal Nut, Flanged Gear, Drive Gear, Drive

Top of Section

USED ON

R R R

4-5

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Drive and Brake Brake Assembly

Brake Assembly

4

Figure 4-3: Brake Assembly

2

7

4

5

3

6

3360_000

List 4-3: Brake Assembly FIGURE 4-3 ITEM NO.

QTY

PART NUMBER

1 23008-00 2 1 300199-000 3 1 300200-000 4 1 300201-000 5 1 300202-000 6 2 300204-000 7 2 300203-000 R= Recommended Spare

4-6

DESCRIPTION Brake Assembly Cam Plate Lever Clip Spring Shoe

Top of Section

USED ON

R R R

1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Drive and Brake Drive Wheel Assembly

Drive Wheel Assembly

4

Figure 4-4: Drive Wheel Assembly

2

3

1

3530_000

List 4-4: Drive Wheel Assembly FIGURE 4-4 ITEM NO. 1 2

QTY

PART NUMBER

1 Ref. 1 303624-01 1 20071-01 1 20071-03 1 20071-04 1 20071-05 1 20071-06 3 1 302247-000 R= Recommended Spare

1010383, Issued 30 Oct. 2008

DESCRIPTION Wheel Assembly Tire, Poly Tire, Rubber, Smooth Tire, Rubber, Smooth, Non-Marking Tire, Rubber, Traction, Lugged Tire, Rubber, Traction, Shell Tire, Rubber, Smooth, Siped Wheel, Drive

Top of Section

USED ON R

4-7

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Drive and Brake Drive Wheel Assembly

4-8

Top of Section

1010383, Issued 30 Oct. 2008

SECTION 5 Electrical Components and Systems Electrical System, On/Off Switches ........................................................................................................................ 5-2 Control Wiring, Harnesses and Cables................................................................................................................... 5-5 Electrical System, Motor, Power Cables .................................................................................................................. 5-8 Controller and Pump Solenoid ............................................................................................................................. 5-10 Horn Assembly .................................................................................................................................................. 5-12 Contactor, 200 Amp .......................................................................................................................................... 5-13 Contactor, 300 Amp .......................................................................................................................................... 5-14 Contactor, Line, EE............................................................................................................................................. 5-16 Battery Connector Assembly ................................................................................................................................ 5-18 Static Strap Assembly ......................................................................................................................................... 5-19 Pump Motor Assembly ........................................................................................................................................ 5-20 Drive Motor Assembly, RCS20............................................................................................................................. 5-22 Drive Motor Assembly, RCS30/40....................................................................................................................... 5-24

1010383, Issued 30 Oct. 2008

5-1

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Electrical Components and Systems Electrical System, On/Off Switches

Electrical System, On/Off Switches

5

Figure 5-1: Electrical System, On/Off Switches

4

6

5

7

1 2 3

8

5310_017

5-2

Top of Section

1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Electrical Components and Systems Electrical System, On/Off Switches List 5-1: Electrical System, On/Off Switches FIGURE 5-1 ITEM NO. 1

QTY

PART NUMBER

1 302016-000 1 302092-000 1 14342-00 2 1 49282-00 3 1 11936-18 4 2 11880-09 5 1 20208-00 6 1 20323-00 2 49771-02 7 1 14986-03 8 1 305493-000 R= Recommended Spare

1010383, Issued 30 Oct. 2008

DESCRIPTION Switch, Key (includes:) Keys, Set of 2 Switch, Toggle Fastener, Palnut Washer Screw, Round Switch, Brake Interlock Switch, Brake Interlock (Sealed) (includes:) Fitting, Male Tab Wire Nut, Twin Switch, Disconnect

Top of Section

USED ON R R

R R

R

5-3

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Electrical Components and Systems Electrical System, On/Off Switches

5-4

Top of Section

1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Electrical Components and Systems Control Wiring, Harnesses and Cables

Control Wiring, Harnesses and Cables

5

Figure 5-2a: Control Wiring, Harnesses and Cables

8 1

7

12

11

10

6

5

4

3

2

5390_001 SHT 1 OF 2

1010383, Issued 30 Oct. 2008

Top of Section

5-5

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Electrical Components and Systems Control Wiring, Harnesses and Cables

Control Wiring, Harnesses and Cables

5

Figure 5-2b: Control Wiring, Harnesses and Cables

13

SIDESHIFTER COIL

TILT COIL

14

TO MAIN HARNESS

5590_002 SHT 2 OF 2

5-6

Top of Section

1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Electrical Components and Systems Control Wiring, Harnesses and Cables List 5-2: Control Wiring, Harnesses and Cables FIGURE 5-2 ITEM NO. 1 2 3 4 5 6 7 8 10 11 12 13 14

QTY 1 1 1 1 1 1 1 6 1 5 AR 1 1

PART NUMBER 302023-000 14851-04 15677-10 301922-020 307193-000 307566-000 307589-000 49607-00 306215-001 306216-001 52-07933-00 313909-000 306191-010

1010383, Issued 30 Oct. 2008

DESCRIPTION

USED ON

Harness, Head Nut, Clip Clamp Screw, Flat Head, Locking Harness, Handle Stem Harness (includes Item 5) Harness, Main Diode Connector, Plug Receptacle, Socket Wire Harness, Tilt and Sideshift or Tilt and Auxiliary Harness

Top of Section

5-7

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Electrical Components and Systems Electrical System, Motor, Power Cables

Electrical System, Motor, Power Cables

5

Figure 5-3: Electrical System, Motor, Power Cables

5 1

2

3

9 DETAIL A 4 18 11

6

SEE DETAIL B

5

SEE DETAIL A

8 12 13

10

14

7

20 19 17

6

15

16

DETAIL B

5430_011

5-8

Top of Section

1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Electrical Components and Systems Electrical System, Motor, Power Cables List 5-3: Electrical System, Motor, Power Cables FIGURE 5-3 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11

QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 AR 1 1 1 1 2 1 1 1

PART NUMBER 305976-001 305976-000 305975-000 25094-04 308570-001 308570-000 301889-000 301951-010 305967-000 306504-000 305968-000 305969-000 305975-001 305974-004 52-05103-00 312549-003 305974-000 312549-003 305974-001 25332-01 301951-016 301960-006 302792-000

12 13 14 15 16 17 18 19 20 A= RCS20 B= RCS30 C= RCS40 D= RCS40, EE R= Recommended Spare

1010383, Issued 30 Oct. 2008

DESCRIPTION Cable, Negative Cable, Positive Cable Fuse, 300 Amp Breaker, Circuit, 105 Amp Breaker, Circuit, 150 Amp Breaker, Control, 12 Amp Screw, Cap Bar, Bus Bar, Bus Bar, Bus Bar, Bus, EE Cable Cable, EE Sleeve Cable Cable Cable Cable Tie, Cable Screw, Cap Nut Washer, Brass, Flat

Top of Section

USED ON

R A B, C

A B, C, D

5-9

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Electrical Components and Systems Controller and Pump Solenoid

Controller and Pump Solenoid

5

Figure 5-4a: Controller and Pump Solenoid

4

2

3

1

2

POWER AMPLIFIER, 200 AMP/300 AMP

5460_014 SHT 1 OF 2

5-10

Top of Section

1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Electrical Components and Systems Controller and Pump Solenoid

Controller and Pump Solenoid

5

Figure 5-4b: Controller and Pump Solenoid

4

2

PUMP SOLENOID

5610_000 SHT 2 OF 2

List 5-4: Controller and Pump Solenoid FIGURE 5-4 ITEM NO. 1 2 3 4 A= RCS20 B= RCS30 C= RCS40

QTY 1 1 4 1 1

PART NUMBER 305878-000 312052-000 301951-010 306345-000 22226-05

1010383, Issued 30 Oct. 2008

DESCRIPTION Power Amplifier, 200 Amp Power Amplifier, 300 Amp Screw, Cap Panel Solenoid, Pump

Top of Section

USED ON A B, C

5-11

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Electrical Components and Systems Horn Assembly

Horn Assembly

5

Figure 5-5: Horn Assembly

1

2

3

0640_005

List 5-5: Horn Assembly FIGURE 5-5 QTY PART NUMBER ITEM NO. 1 1 27205 2 1 23309-01 3 1 11020-46 R= Recommended Spare

5-12

DESCRIPTION Screw, Socket Head Horn Bushing

Top of Section

USED ON R

1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Electrical Components and Systems Contactor, 200 Amp

Contactor, 200 Amp

5

Figure 5-6: Contactor, 200 Amp

2 1

5190_10B

List 5-6: Contactor, 200 Amp FIGURE 5-6 ITEM NO. 1 2

QTY 1 2

PART NUMBER 23452-01 301951-010

1010383, Issued 30 Oct. 2008

DESCRIPTION

USED ON

Contactor Screw, Cap

Top of Section

5-13

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Electrical Components and Systems Contactor, 300 Amp

Contactor, 300 Amp

5

Figure 5-7: Contactor, 300 Amp 4

3

10 1

5

11 2

6

9

1878-001

5-14

Top of Section

1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Electrical Components and Systems Contactor, 300 Amp List 5-7: Contactor, 300 Amp FIGURE 5-7 ITEM NO.

QTY

PART NUMBER

1 304297-000 1 2 1-105-224/01 2 1 1-105-224/02 3 1 1-105-224/03 4 2 1-105-224/04 5 1 1-105-224/05 6 1 1-105-224/06 8 1 1-105-224/07 9 1 1-105-224/08 10 1 1-105-224/09 11 1 1-105-224/10 12 2 301951-010 R= Recommended Spare

1010383, Issued 30 Oct. 2008

DESCRIPTION Contactor, 300 Amp, E Contact Assembly, Fixed Contact Assembly, Moving Cover, Top Screw, Top Cover Spring, Return Coil and Frame Assembly Kit, Tip, Contactor (Not Shown) Cap, End Shield, Dust Bracket Screw, Cap, Mounting (Not Shown)

Top of Section

USED ON R R

R R

5-15

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Electrical Components and Systems Contactor, Line, EE

Contactor, Line, EE

5

Figure 5-8: Contactor, Line, EE

8

9

4 7 10 1

3

5

1

2

6

11

W1-105-231

5-16

Top of Section

1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Electrical Components and Systems Contactor, Line, EE List 5-8: Contactor, Line, EE FIGURE 5-8 ITEM NO.

QTY

PART NUMBER

304297-001 1 2 1-105-224/01 2 1 1-105-224/02 3 1 1-105-224/03 4 2 1-105-224/04 5 1 1-105-224/05 6 1 1-105-231/06 7 2 1-105-231/11 8 1 1-105-231/12 9 2 1-105-231/13 10 2 1-105-224/09 11 1 1-105-224/10 12 2 301951-010 R= Recommended Spare

1010383, Issued 30 Oct. 2008

DESCRIPTION Contactor Assembly, EE Contact Assembly, Fixed Contact Assembly, Moving Cover, Top Screw, Top Cover Spring, Return Coil and Frame Assembly Insulator, Main Terminal Shroud, Upper, Steel Screw, Shroud Shield, Dust Bracket Screw, Cap, Mounting (Not Shown)

Top of Section

USED ON R R

R

5-17

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Electrical Components and Systems Battery Connector Assembly

Battery Connector Assembly

5

Figure 5-9: Battery Connector Assembly 2

4

3

1

5 5190_009

List 5-9: Battery Connector Assembly FIGURE 5-9 ITEM NO. 1

QTY

PART NUMBER

1 49854-01 1 49854-03 1 49854-04 1 49854-08 2 2 301952-040 3 1 305976-001 4 1 305976-000 5 2 301960-006 A= SB-175, Gray Housing B= SB-175, Yellow Housing C= SB-175, Red Housing D= SB-175, Blue Housing R= Recommended Spare

5-18

DESCRIPTION Connector, Battery Connector, Battery Connector, Battery Connector, Battery Screw, Cap Cable, Negative Cable, Positive Nut

Top of Section

USED ON A, R B C D

1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Electrical Components and Systems Static Strap Assembly

Static Strap Assembly

5

Figure 5-10: Static Strap Assembly

4 2 3 2 1

5180_000

List 5-10: Static Strap Assembly FIGURE 5-10 ITEM NO. 1 2 3 4

QTY 1 2 1 1

PART NUMBER 50005-07 50000-17 306241-000 301654-012

1010383, Issued 30 Oct. 2008

DESCRIPTION

USED ON

Screw, Cap Washer, Flat Strap, Static Nut

Top of Section

5-19

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Electrical Components and Systems Pump Motor Assembly

Pump Motor Assembly

5

Figure 5-11: Pump Motor Assembly

8

1

2

3

4

5

6

7

9

12

13

11

10

5810_002

5-20

Top of Section

1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Electrical Components and Systems Pump Motor Assembly List 5-11: Pump Motor Assembly FIGURE 5-11 ITEM NO.

QTY

PART NUMBER

1 306010-000 1 1 200027 2 1 200200 3 1 200159 4 1 200310 5 1 200189 6 1 200190 7 1 200188 8 1 200150 9 1 306018-000 10 1 306019-000 11 1 200309 12 1 306017-000 13 1 200307 14 1 305983-000 R= Recommended Spare

1010383, Issued 30 Oct. 2008

DESCRIPTION Pump Motor Assembly Band, Cover Head, Commutator End Washer Package, Thrust Bearing, Ball, Sealed Plate Assembly, Brush Spring Set, Brush Brush Set Stud Package, Terminal Coil Package, Field Head, Drive End Bearing, Ball, Sealed Armature and Fan Assembly Fan Band, Cover (Not Shown)

Top of Section

USED ON

R R R

R

5-21

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Electrical Components and Systems Drive Motor Assembly, RCS20

Drive Motor Assembly, RCS20

5

Figure 5-12: Drive Motor Assembly, RCS20

6

13

5

12

11

10

9

4

8

3

2

1

7

1700_014

5-22

Top of Section

1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Electrical Components and Systems Drive Motor Assembly, RCS20 List 5-12: Drive Motor Assembly, RCS20 FIGURE 5-12 ITEM NO.

QTY

PART NUMBER

1 305879-000 1 1 307628-000 2 1 307629-000 3 1 307630-000 4 1 307631-000 5 1 307632-000 6 1 307633-000 7 2 307634-000 8 4 307635-000 9 1 307636-000 10 1 307637-000 11 1 307630-000 12 1 307638-000 13 1 307639-000 14 1 305981-000 R= Recommended Spare

1010383, Issued 30 Oct. 2008

DESCRIPTION Drive Motor Assembly Seal Head, Drive End Bearing Ring, Retainer Armature Kit, Field Coil Brush Assembly Spring, Brush Plate Assembly, Brush Box Kit, Lead Assembly Bearing Washer, Wave Head, Commutator End Kit, Cover Band, EE (Not Shown)

Top of Section

USED ON R R

R R R R R

R

5-23

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Electrical Components and Systems Drive Motor Assembly, RCS30/40

Drive Motor Assembly, RCS30/40

5

Figure 5-13: Drive Motor Assembly, RCS30/40

2

3

4

5

6

7

8

9

10

2

16

15

14

13

12

11

1760-100

5-24

Top of Section

1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Electrical Components and Systems Drive Motor Assembly, RCS30/40 List 5-13: Drive Motor Assembly, RCS30/40 FIGURE 5-13 ITEM NO.

QTY

PART NUMBER

1 305880-000 2 1 306643-000 3 1 302363-000 4 4 306644-000 5 4 300418-000 6 1 301280-005 7 1 300420-000 8 1 300421-000 9 1 306645-000 10 1 300435-000 11 1 306642-000 12 1 301280-001 13 1 300427-000 14 1 300420-000 15 1 306641-000 16 1 306640-000 17 1 305982-000 R= Recommended Spare

1010383, Issued 30 Oct. 2008

DESCRIPTION Motor Assembly, Drive Kit, Field Coil Kit, Lead Assembly Brush Spring Plate, Brush Bearing Washer, Wave Head, Commutator End Band, Head Armature Fan Ring, Retainer Bearing Head, Drive End Seal Kit, Cover Band, EE (Not Shown)

Top of Section

USED ON R R R R R

R R R

5-25

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Electrical Components and Systems Drive Motor Assembly, RCS30/40

5-26

Top of Section

1010383, Issued 30 Oct. 2008

SECTION 6 Hydraulic Components Hydraulic Lines, Single Spool Valve........................................................................................................................ 6-2 Hydraulic Lines, Two Spool Valve .......................................................................................................................... 6-4 Lift Cylinder Supply Lines, Two Stage, RCS20/30 .................................................................................................... 6-6 Lift Cylinder Supply Lines, Two Stage, Full Free Lift, RCS20/30 ................................................................................. 6-8 Lift Cylinder Supply Lines, Two Stage, RCS40........................................................................................................ 6-10 Lift Cylinder Supply Lines, Three Stage.................................................................................................................. 6-12 Hydraulic Power Unit.......................................................................................................................................... 6-14 Pump and Motor Assembly.................................................................................................................................. 6-16 Control Valve Assembly, Single Spool .................................................................................................................. 6-18 Control Valve Assembly, Two Spool ..................................................................................................................... 6-20 Control Valve Assembly, Single Spool .................................................................................................................. 6-22 Control Valve Assembly, Two Spool ..................................................................................................................... 6-24 Control Valve Switch .......................................................................................................................................... 6-27 Hydraulic Manifold Assembly .............................................................................................................................. 6-28 Control Valve Manifold Assembly ........................................................................................................................ 6-31 Lift Cylinder, Two Stage, RCS20/30 .................................................................................................................... 6-32 Lift Cylinder, Two Stage, RCS40 .......................................................................................................................... 6-34 Staging Cylinder, Two Stage, Full Free Lift............................................................................................................. 6-36 Free Lift Cylinder, Two Stage, Full Free Lift............................................................................................................. 6-38 Staging Cylinder, Three Stage ............................................................................................................................. 6-40 Free Lift Cylinder, Three Stage ............................................................................................................................. 6-42 Tilt Cylinder Assembly ........................................................................................................................................ 6-44 Tilt and Mast Supply Lines ................................................................................................................................... 6-46 Sideshift Plumbing, Two Stage ............................................................................................................................. 6-48 Sideshift Plumbing, Three Stage ........................................................................................................................... 6-50

1010383, Issued 30 Oct. 2008

6-1

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Hydraulic Components Hydraulic Lines, Single Spool Valve

Hydraulic Lines, Single Spool Valve

6

Figure 6-1: Hydraulic Lines, Single Spool Valve

1

3

2

5

7

9

7

6

10

6120_001

6-2

Top of Section

1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Hydraulic Components Hydraulic Lines, Single Spool Valve List 6-1: Hydraulic Lines, Single Spool Valve FIGURE 6-1 ITEM NO. 1 2 3 5 6 7 9 10

QTY 2 2 1 1 3 1 1

PART NUMBER Ref. 49656-01 49517-18 Ref. 49655-01 49653-01 49616-01 49517-17

1010383, Issued 30 Oct. 2008

DESCRIPTION

USED ON

Pump and Motor Assembly (See Figure 6-8.)

Fitting, Adapter Hose, Spool Valve To Tank Valve Assembly, Spool, Single (See Figure 6-11.)

Fitting, Adapter Fitting, 90 Degree Fitting, Tee Hose Assembly

Top of Section

6-3

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Hydraulic Components Hydraulic Lines, Two Spool Valve

Hydraulic Lines, Two Spool Valve

6

Figure 6-2: Hydraulic Lines, Two Spool Valve

1

3

2

12

5

6 18

7

16 7

10

9 14

15

13

17

TO MAST FROM MAST TO COMPENSATOR

19

305008_2

6-4

Top of Section

1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Hydraulic Components Hydraulic Lines, Two Spool Valve List 6-2: Hydraulic Lines, Two Spool Valve FIGURE 6-2 ITEM NO. 1 2 3 5 6 7 9 10 12 13

QTY 1 2 2 1 1 3 1 1 2 2 2 1 1 1 1 1 1 1

PART NUMBER Ref. 49656-01 49517-18 Ref. 49655-01 49653-01 49616-01 49517-17 49656-08 306672-003 306672-001 49653-08 25969-04 25969-02 49654-01 Ref. 305755-000 305755-010

14 15 16 17 18 19 20 A= RCS20 B= RCS30 C= RCS40 R= Recommended Spare

1010383, Issued 30 Oct. 2008

DESCRIPTION Pump and Motor Assembly (See Figure 6-8.)

Fitting, Adapter Hose Assembly Valve Assembly, Two Spool (See Figure 6-12.)

Fitting, Adapter Fitting, 90 Degree Fitting, Tee Hose Assembly Adapter, Straight Hose Hose Fitting, Elbow, 90 Degree Orifice, 0.052 in. (1.31 mm) Orifice, 0.046 in. (1.17 mm) Elbow, 45 Degree Cylinder Assembly, Tilt (See Figure 6-22.)

Cylinder Assembly, Compensator Kit, Compensator Seal (Not Shown)

Top of Section

USED ON

A, B C

R

6-5

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Hydraulic Components Lift Cylinder Supply Lines, Two Stage, RCS20/30

Lift Cylinder Supply Lines, Two Stage, RCS20/30

6

Figure 6-3: Lift Cylinder Supply Lines, Two Stage, RCS20/30

1

3

4

7

2

5

TO CONTROL VALVE TO COMPENSATOR FROM MAST 11

9

10

9

8

6

1046315_A1

6-6

Top of Section

1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Hydraulic Components Lift Cylinder Supply Lines, Two Stage, RCS20/30 List 6-3: Lift Cylinder Supply Lines, Two Stage, RCS20/30 FIGURE 6-3 QTY PART NUMBER ITEM NO. 1 1 Ref. 2 1 26907-03 3 1 306374-001 4 1 49517-25 5 1 49616-01 6 2 15677-11 7 2 301652-016 8 2 301960-008 9 2 49656-12 10 1 21037-07 11 1 49517-21 R= Recommended Spare

1010383, Issued 30 Oct. 2008

DESCRIPTION Cylinder Assembly, Lift (See Figure 6-16.)

Valve, Flow Control Orifice Hose Assembly Fitting, Tee Clamp Screw, Cap Nut Fitting, Adapter Valve, Flow Control Hose

Top of Section

USED ON R

R

6-7

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Hydraulic Components Lift Cylinder Supply Lines, Two Stage, Full Free Lift, RCS20/30

Lift Cylinder Supply Lines, Two Stage, Full Free Lift, RCS20/30

6

Figure 6-4: Lift Cylinder Supply Lines, Two Stage, Full Free Lift, RCS20/30

2

3 1 4

5

6

2

7

10 12 13

18

9

8

14

TO COMPENSATOR FROM MAST

TO CONTROL VALVE

21

19

20

15

17

16

11

9

8

6125-201

6-8

Top of Section

1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Hydraulic Components Lift Cylinder Supply Lines, Two Stage, Full Free Lift, RCS20/30 List 6-4: Lift Cylinder Supply Lines, Two Stage, Full Free Lift, RCS20/30 FIGURE 6-4 ITEM NO. 1 2 3

4

QTY 4 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 2 1 2 2 1 2 21

PART NUMBER 14859-06 Ref. 49825-01 49825-02 49825-03 49642-09 49642-10 49642-11 306837-000 Ref. 307050-000 306513-002 49615-02 49649-02 49516-46 49516-34 49517-32 49649-02 301960-008 49616-02 15677-11 301652-016 21037-07 49656-12 49517-21

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 A= RCS20 B= RCS30 R= Recommended Spare

1010383, Issued 30 Oct. 2008

DESCRIPTION Clamp Cylinder Assembly, Staging (See Figure 6-18.)

Channel, 71/104 in. Mast Channel, 83/128 in. Mast Channel, 95/152 in. Mast Hose Assembly, 71/104 in. Mast Hose Assembly, 83/128 in. Mast Hose Assembly, 95/152 in. Mast Tube Cylinder Assembly, Full Free Lift (See Figure 6-19.)

Valve, Flow Control Valve, Flow Control Tee Fitting, Reducer Hose Hose Hose Fitting, Reducer Nut Tee Clamp Screw, Cap Valve, Flow Control Fitting, Adapter Hose

Top of Section

USED ON

R R

A, B

R

6-9

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Hydraulic Components Lift Cylinder Supply Lines, Two Stage, RCS40

Lift Cylinder Supply Lines, Two Stage, RCS40

6

Figure 6-5: Lift Cylinder Supply Lines, Two Stage, RCS40

1

2

3

8

TO COMPENSATOR FROM MAST

4

5 6 5 TO CONTROL VALVE 7

6125_026

6-10

Top of Section

1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Hydraulic Components Lift Cylinder Supply Lines, Two Stage, RCS40 List 6-5: Lift Cylinder Supply Lines, Two Stage, RCS40 FIGURE 6-5 QTY PART NUMBER ITEM NO. 1 1 Ref. 2 1 26907-03 3 1 49517-31 4 1 49616-01 5 2 49656-12 6 1 21037-07 7 1 49517-30 8 1 49517-19 R= Recommended Spare

1010383, Issued 30 Oct. 2008

DESCRIPTION Cylinder Assembly, Lift (See Figure 6-17.)

Valve, Flow Control Hose Fitting, Tee Fitting, Adapter Valve, Flow Control Hose Hose

Top of Section

USED ON R

R

6-11

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Hydraulic Components Lift Cylinder Supply Lines, Three Stage

Lift Cylinder Supply Lines, Three Stage

6

Figure 6-6: Lift Cylinder Supply Lines, Three Stage

10 1

6

2

5

4 7

3

8

10 13

12

TO COMPENSATOR FROM MAST 18

TO CONTROL VALVE 21

20

19

16

17

15

14

11

9

6125_013

6-12

Top of Section

1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Hydraulic Components Lift Cylinder Supply Lines, Three Stage List 6-6: Lift Cylinder Supply Lines, Three Stage FIGURE 6-6 ITEM NO. 1 2

3 4 5 6 7 8 9 10 11 12 13

QTY 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1

PART NUMBER 26907-01 49641-54 49641-55 49641-56 49634-02 49516-49 26907-00 Ref. Ref. 49624-02 26907-02 Ref. 49517-27 49517-28 49517-32 49517-19 49616-01 49615-01 301690-008 15677-15 301652-016 21037-07 49656-12 49517-21

14 15 16 17 18 19 20 21 A= RCS20 B= RCS30 C= RCS40 R= Recommended Spare

1010383, Issued 30 Oct. 2008

DESCRIPTION Valve, Flow Control, 10 GPM Hose Assembly, 71/104 in. Mast Hose Assembly, 83/180 in. Mast Hose Assembly, 87/189 in. Mast Fitting, Bulkhead, 90 Degree Hose Assembly Valve, Flow Control, 16 GPM Cylinder Assembly, Full Free Lift (See Figure 6-19.)

Cylinder Assembly, Staging (See Figure 6-20.)

Nut Valve, Flow Limit, 7.5 GPM Cylinder Assembly, Staging (See Figure 6-20.)

Hose Hose Hose Hose Fitting, Tee Tee Nut Clamp Screw, Cap Valve, Flow Control Fitting, Adapter Hose

Top of Section

USED ON R

R

R

A, B C

R

6-13

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Hydraulic Components Hydraulic Power Unit

Hydraulic Power Unit

6

Figure 6-7: Hydraulic Power Unit

1

8

2

3

6

9

7 4

5

6110_001

6-14

Top of Section

1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Hydraulic Components Hydraulic Power Unit List 6-7: Hydraulic Power Unit FIGURE 6-7 QTY PART NUMBER ITEM NO. 1 1 Ref. 2 1 Ref. 3 2 301652-090 4 1 305009-000 5 1 303872-000 6 1 305010-000 7 1 13928-00 8 1 305716-000 9 1 49587-01 R= Recommended Spare

1010383, Issued 30 Oct. 2008

DESCRIPTION Pump and Motor Assembly (See Figure 6-8.)

Manifold Assembly, Hydraulic Power Unit (See Figure 6-14.)

Screw, Cap Clamp Reservoir Cap, Breather Magnet Handle Fitting, Diagnostic

Top of Section

USED ON

R

6-15

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Hydraulic Components Pump and Motor Assembly

Pump and Motor Assembly

6

Figure 6-8: Pump and Motor Assembly

1 28 27

2

26

4 3

25

5 19 18 20

22

23

24

17 6 14 13

16 7 8 15

9

12 11

10

6100_000

6-16

Top of Section

1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Hydraulic Components Pump and Motor Assembly List 6-8: Pump and Motor Assembly FIGURE 6-8 ITEM NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

QTY 1 1 1 1 2 1 2 1 3 1 1 1 1 1 1 1 2 2 2 1 1 1 1 1 1 1 1 1 2 4 4

PART NUMBER 305008-000 305008-001 Ref. 202324 305999-000 306000-000 201450 306001-000 300947-009 300947-007 306002-000 306060-000 306062-000 306059-000 306012-000 306061-000 300947-012 306003-000 306670-000 306004-000 306671-000 202393 202315 201489 201512 306005-000 300947-008 306009-000 306007-000 300647-061 306006-000

18 19 20 22 23 24 25 26 27 28 A= RCS20 B= RCS30 C= RCS40 R= Recommended Spare

1010383, Issued 30 Oct. 2008

DESCRIPTION Pump and Motor Assembly Pump and Motor Assembly Motor Assembly (See Figure 5-11.)

Coupler Screw, Flat Head Mounting Pin Cover Washer, Lock Screw, Cap Tube Filter Clamp Hose Clamp Adapter Screw, Cap Bolt Bolt Pump Assembly, 6 GPM Pump Assembly, 5 GPM Seal, Oil O-Ring Cap, Relief Screw, Relief Adjuster Spring Ball Head, End Pin, Dowel Washer, Lock Screw, Socket Head

Top of Section

USED ON A, B C R

R

A, B C A, B C R R

R

6-17

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Hydraulic Components Control Valve Assembly, Single Spool

Control Valve Assembly, Single Spool

6

Figure 6-9: Control Valve Assembly, Single Spool

5

4

1

2

3

19 18

8

16

15 9

14 17

7

0640_003TP

6-18

Top of Section

1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Hydraulic Components Control Valve Assembly, Single Spool List 6-9: Control Valve Assembly, Single Spool FIGURE 6-9 QTY PART NUMBER ITEM NO. 1 1 11073-24 2 2 11695-06 3 1 304650-000 4 1 305862-000 5 1 305858-000 7 1 304648-000 8 1 305919-000 9 1 301652-030 14 1 Ref. 15 2 20055 16 1 14813-00 17 1 304633-000 18 3 301922-014 19 1 304654-000 R= Recommended Spare

1010383, Issued 30 Oct. 2008

DESCRIPTION Pin, Roll Bushing, Flanged Tube Boot Knob, Lift/Lower Shaft Plug, Hole Screw, Cap, Locking Valve Assembly, Spool, Single (See Figure 6-11.)

Screw, Cap Link Bracket Screw, Flat Head Tube, Lift/Lower

Top of Section

USED ON R R

6-19

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Hydraulic Components Control Valve Assembly, Two Spool

Control Valve Assembly, Two Spool

6

Figure 6-10: Control Valve Assembly, Two Spool

5

4 2

9

3

1 8 21

20 18

19

4

17

16 7

10

11

0640_005TP

6-20

Top of Section

1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Hydraulic Components Control Valve Assembly, Two Spool List 6-10: Control Valve Assembly, Two Spool FIGURE 6-10 ITEM NO. 1 2 3 4 5 7 8

QTY

PART NUMBER

2 11073-24 2 11695-06 1 304653-000 2 305862-000 1 305858-000 1 304648-000 1 305858-001 1 306341-002 1 306341-004 1 306342-004 9 1 305861-000 10 1 304655-000 11 2 301652-030 16 1 Ref. 17 17 20055 18 18 14813-00 19 19 304633-000 20 20 301922-014 21 21 304654-000 R= Recommended Spare

1010383, Issued 30 Oct. 2008

DESCRIPTION Pin, Roll Bushing, Flanged Tube Boot Knob, Lift/Lower Shaft Knob, Auxiliary (Tilt) Knob, Auxiliary (Tilt and Sideshift) Knob, Auxiliary (Tilt and Auxiliary Function) Knob, Auxiliary (Tilt and Sideshift, Auxiliary Function) Switch Handle, Linkage, Handle Control Screw, Cap, Locking Valve Assembly, Spool, Two (See Figure 6-12.)

Screw, Cap Link Bracket Screw, Flat Head Tube, Lift/Lower

Top of Section

USED ON R R

R

6-21

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Hydraulic Components Control Valve Assembly, Single Spool

Control Valve Assembly, Single Spool

6

Figure 6-11: Control Valve Assembly, Single Spool

2

22

21

20

3

4 5

6

15

16

17

18

19

13

12

11

10

9

8

7

14

6160-002

6-22

Top of Section

1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Hydraulic Components Control Valve Assembly, Single Spool List 6-11: Control Valve Assembly, Single Spool FIGURE 6-11 ITEM NO.

QTY

PART NUMBER

1 305937-000 2 4 306133-000 3 4 306123-000 4 1 306137-000 5 1 306140-000 6 2 306127-000 7 1 306139-000 8 1 306126-000 9 1 306129-000 10 1 306128-000 11 1 306120-000 12 1 306125-000 13 1 306141-000 14 2 306142-000 15 1 306135-000 16 1 306143-000 17 1 306131-000 18 1 306132-000 19 2 306136-000 20 1 NSS 21 1 306134-000 22 1 306130-000 R= Recommended Spare

1010383, Issued 30 Oct. 2008

DESCRIPTION Valve Assembly, Control, Single Spool Plug Assembly O-Ring Spool, “T” Cap, Relief Gasket Nut, Jam Screw, Adjustment Spring Retainer, Ball Ball Seat, Valve Plug Washer, Lock and Screw Cap, End Detent, Spool Spacer Spring Washer Body Poppet Spring, Load Check

Top of Section

USED ON

R

R

R

R

6-23

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Hydraulic Components Control Valve Assembly, Two Spool

Control Valve Assembly, Two Spool

6

Figure 6-12: Control Valve Assembly, Two Spool

2 3

22

4

23

15

20

17

18

19

21

5

6

12

11

10

9

8

7

13 14

16

6160-101

6-24

Top of Section

1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Hydraulic Components Control Valve Assembly, Two Spool List 6-12: Control Valve Assembly, Two Spool FIGURE 6-12 ITEM NO.

QTY

PART NUMBER

1 305938-000 2 4 306133-000 3 4 306123-000 4 2 306137-000 5 1 306140-000 6 2 306127-000 7 1 306139-000 8 1 306126-000 9 1 306129-000 10 1 306128-000 11 1 306120-000 12 1 306125-000 13 1 306141-000 14 4 306142-000 15 2 306135-000 16 1 306143-000 17 2 306131-000 18 2 306132-000 19 4 306136-000 20 1 306467-000 21 1 NSS 22 2 306134-000 23 2 306130-000 R= Recommended Spare

1010383, Issued 30 Oct. 2008

DESCRIPTION Valve Assembly, Control, Two Spool Plug Assembly O-Ring Spool, “T” Cap, Relief Gasket Nut, Jam Screw, Adjustment Spring Retainer, Ball Ball Seat, Valve Plug Washer, Lock and Screw Cap, End Detent, Spool Spacer Spring Washer Detent, Spool Body Poppet Spring, Load Check

Top of Section

USED ON

R

R

R

R

6-25

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Hydraulic Components Control Valve Assembly, Two Spool

6-26

Top of Section

1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Hydraulic Components Control Valve Switch

Control Valve Switch

6

Figure 6-13: Control Valve Switch

6 5

1 2 3

4

5510_010

List 6-13: Control Valve Switch FIGURE 6-13 QTY PART NUMBER ITEM NO. 1 1 306064-000 2 1 306097-000 3 1 301950-016 4 1 11885-03 5 1 11072-14 6 1 11261-11 R= Recommended Spare

1010383, Issued 30 Oct. 2008

DESCRIPTION Bracket, Switch Switch Screw Screw Washer, Lock Nut

Top of Section

USED ON R

6-27

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Hydraulic Components Hydraulic Manifold Assembly

Hydraulic Manifold Assembly

6

Figure 6-14: Hydraulic Manifold Assembly

1

10

11

2

12

3 8

9

5 7 1

6

4

6170_001

6-28

Top of Section

1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Hydraulic Components Hydraulic Manifold Assembly List 6-14: Hydraulic Manifold Assembly FIGURE 6-14 ITEM NO.

QTY

PART NUMBER

1 305021-000 1 2 305117-000 2 6 305128-000 3 1 305118-000 4 4 305122-000 5 3 305127-000 6 1 305120-000 7 1 305123-000 8 1 311795-000 9 1 305124-000 10 1 305125-000 11 1 305126-000 12 1 NSS 13 1 305119-000 14 1 305121-000 A= Seal Kit for Item 3 B= Seal Kit for Item 6 R= Recommended Spare

1010383, Issued 30 Oct. 2008

DESCRIPTION Manifold Assembly, Hydraulic Valve, Check Plug, Large Valve, Normally Closed Coil Plug, Small Valve, 3-Way, 2 Position Filter Assembly (includes:) O-Ring Filter O-Ring O-Ring Body Kit, Seal (Not Shown) Kit, Seal (Not Shown)

Top of Section

USED ON R R

R R R R R R A, R B, R

6-29

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Hydraulic Components Hydraulic Manifold Assembly

6-30

Top of Section

1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Hydraulic Components Control Valve Manifold Assembly

Control Valve Manifold Assembly

6

Figure 6-15: Control Valve Manifold Assembly

1

2

5 4 3

308217

List 6-15: Control Valve Manifold Assembly FIGURE 6-15 ITEM NO.

QTY

PART NUMBER

1 308217-000 1 3 304797-000 2 3 304795-000 3 1 NSS 4 1 308328-000 5 1 304794-000 R= Recommended Spare

1010383, Issued 30 Oct. 2008

DESCRIPTION Manifold Assembly, Tilt and Sideshifter Coil Valve, Bi-Directional Body Valve, 4-Way, Spool Coil

Top of Section

USED ON

R

6-31

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Hydraulic Components Lift Cylinder, Two Stage, RCS20/30

Lift Cylinder, Two Stage, RCS20/30

6

Figure 6-16: Lift Cylinder, Two Stage, RCS20/30

3

1

4

2

5 6 7 8

13 9

10 11 12

7310_001

6-32

Top of Section

1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Hydraulic Components Lift Cylinder, Two Stage, RCS20/30 List 6-16: Lift Cylinder, Two Stage, RCS20/30 FIGURE 6-16 ITEM NO.

QTY

PART NUMBER

1 312860-000 1 312860-001 1 312860-002 1 1 49548-00 2 1 1187-003 3 1 NSS 4 1 NSS 5 1 NSS 6 1 1046873/001 7 1 NSS 8 1 NSS 9 1 305413-000 1 305413-001 1 305413-002 10 1 23075-02 11 1 22206-00 12 1 11826-18 13 1 312859-000 1 312859-001 1 312859-002 14 1 1026728/001 A= 71/104 in. Mast B= 83/128 in. Mast C= 95/152 in. Mast D= Included in Item 14 NSS= Not Sold Separate R= Recommended Spare

1010383, Issued 30 Oct. 2008

DESCRIPTION Cylinder Assembly, Lift Cylinder Assembly, Lift Cylinder Assembly, lift Screw Washer, Seal Wiper Seal Ring, Wear Bearing Ring, Backup O-Ring Rod, Cylinder Rod, Cylinder Rod, Cylinder Ring, Retainer Guide, Piston Rod Ring, Retainer Tube, Cylinder Tube, Cylinder Tube, Cylinder Kit, Seal (Not Shown)

Top of Section

USED ON A B C D D D D, R D R D, R D, R A B C

A B C R

6-33

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Hydraulic Components Lift Cylinder, Two Stage, RCS40

Lift Cylinder, Two Stage, RCS40

6

Figure 6-17: Lift Cylinder, Two Stage, RCS40

1

2

3 10

16 15

9

14

8

13 12 11

7 6 5 4

7310_002

6-34

Top of Section

1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Hydraulic Components Lift Cylinder, Two Stage, RCS40 List 6-17: Lift Cylinder, Two Stage, RCS40 FIGURE 6-17 ITEM NO.

QTY

PART NUMBER

1 1047294/001 1 1047294/002 1 1047294/003 1 1047294/004 1 1047294/005 1 1047294/006 1 1 11897-03 2 1 49548-00 3 1 305089-000 1 305089-001 1 305089-002 4 1 11827-20 5 1 304106-000 6 1 29635-00 7 1 NSS 8 2 304112-000 9 1 23075-02 10 1 305090-000 1 305090-001 1 305090-002 11 1 NSS 12 1 NSS 13 1 1067704/001 14 1 NSS 15 1 NSS 16 1 NSS 17 1 1021170/001 A= 71/100 in. Mast B= 83/124 in. Mast C= 95/150 in. Mast D= Included in Item 17 NSS= Not Sold Separate R= Recommended Spare

1010383, Issued 30 Oct. 2008

DESCRIPTION Cylinder Assembly, Lift Cylinder Assembly, Lift Cylinder Assembly, Lift Cylinder Assembly, Lift, Cold Storage Cylinder Assembly, Lift, Cold Storage Cylinder Assembly, Lifty, Cold Storage Washer, Seal Screw Tube, Cylinder Tube, Cylinder Tube, Cylinder Ring, Retainer Plunger Assembly Spring Ring, Guide Piston Ring, Retainer Rod, Cylinder Rod, Cylinder Rod, Cylinder O-Ring Ring, Backup Bearing Ring, Guide Seal Wiper Kit, Seal (Not Shown)

Top of Section

USED ON A B C A B C

A B C

R D

A B C D, R D, R R D D, R D R

6-35

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Hydraulic Components Staging Cylinder, Two Stage, Full Free Lift

Staging Cylinder, Two Stage, Full Free Lift

6

Figure 6-18: Staging Cylinder, Two Stage, Full Free Lift

1

2

3

4

6

5

7

8

9

11

10

16

15

14

13

12

7310_003

6-36

Top of Section

1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Hydraulic Components Staging Cylinder, Two Stage, Full Free Lift List 6-18: Staging Cylinder, Two Stage, Full Free Lift FIGURE 6-18 ITEM NO.

QTY

PART NUMBER

1 305441-000 1 305441-001 1 305441-002 1 1 14890-14 2 1 304920-000 3 1 304921-000 4 1 11936-07 5 1 11025-02 6 1 NSS 7 1 49548-00 8 1 11897-03 9 1 305442-000 1 305442-001 1 305442-002 10 1 305444-000 1 305444-001 1 305444-002 11 1 23075-03 12 1 NSS 13 1 NSS 14 1 304860-000 15 1 NSS 16 1 NSS 17 1 24536-00 A= 71/104 in. Mast B= 83/128 in. Mast C= 95/152 in. Mast D= Included in Item 17 NSS= Not Sold Separate R= Recommended Spare

1010383, Issued 30 Oct. 2008

DESCRIPTION Cylinder Assembly, Staging Cylinder Assembly, Staging Cylinder Assembly, Staging Ring, Wear Piston Spring Washer Retainer Retainer Screw Washer, Seal Tube, Cylinder Tube, Cylinder Tube, Cylinder Rod, Cylinder Rod, Cylinder Rod, Cylinder Ring, Retainer O-Ring Ring, Backup Bearing Seal, U-Cup Wiper, Rod Kit, Seal (Not Shown)

Top of Section

USED ON A B C

R

D

A B C A B C D, R D, R R D, R D R

6-37

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Hydraulic Components Free Lift Cylinder, Two Stage, Full Free Lift

Free Lift Cylinder, Two Stage, Full Free Lift

6

Figure 6-19: Free Lift Cylinder, Two Stage, Full Free Lift

7

1

2

3

4

5

6

10

9

8

16

15

14

13

12

11

7310_004

6-38

Top of Section

1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Hydraulic Components Free Lift Cylinder, Two Stage, Full Free Lift List 6-19: Free Lift Cylinder, Two Stage, Full Free Lift FIGURE 6-19 ITEM NO.

QTY

PART NUMBER

1 305437-000 1 305437-001 1 305437-002 1 1 NSS 2 1 NSS 3 1 NSS 4 1 1046873/001 5 1 NSS 6 1 NSS 7 1 22434-14 1 22434-15 1 22434-16 8 1 305438-000 1 305438-001 1 305438-002 9 1 49548-00 10 1 11897-03 11 1 30555-00 12 1 30556-00 13 1 30612-01 14 1 13857-01 15 1 28137-00 16 1 NSS 17 1 1027170/001 A= 71/104 in. Mast B= 83/128 in. Mast C= 95/152 in. Mast D= Included in Item 17 NSS= Not Sold Separate R= Recommended Spare

1010383, Issued 30 Oct. 2008

DESCRIPTION Cylinder Assembly, Free Lift Cylinder Assembly, Free Lift Cylinder Assembly, Free Lift Wiper Seal, Rod Ring, Wear Bearing Ring, Backup O-Ring Rod, Cylinder Rod, Cylinder Rod, Cylinder Tube, Cylinder Tube, Cylinder Tube, Cylinder Screw Washer, Seal Retainer Pin Spring Ball Piston Ring, Wear Kit, Seal (Not Shown)

Top of Section

USED ON A B C D D, R D R D, R D, R A B C A B C

R

D R

6-39

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Hydraulic Components Staging Cylinder, Three Stage

Staging Cylinder, Three Stage

6

Figure 6-20: Staging Cylinder, Three Stage

3 2

1

8

6

5

7

4

11

10

9

12

14 16

13

15

7310_006

6-40

Top of Section

1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Hydraulic Components Staging Cylinder, Three Stage List 6-20: Staging Cylinder, Three Stage FIGURE 6-20 ITEM NO.

QTY

PART NUMBER

1 314127-002 1 314127-004 1 314127-006 1 314135-002 1 314135-004 1 314135-006 1 314127-001 1 314127-003 1 314127-005 1 314135-001 1 314135-003 1 314135-005 1 1 49548-00 2 1 11897-03 3 1 304263-015 1 304263-001 1 304263-003 4 1 304263-014 1 304263-000 1 304263-002 5 1 29830-00 6 1 29635-00 7 1 49274-10 8 1 12391-10 9 1 NSS 10 1 29634-00 11 1 27892-00 12 1 314124-008 1 314124-009 1 314124-010 13 1 11015-39 14 1 29630-00 15 1 NSS 16 1 NSS 17 1 1026729/001 A= 71/150 in. Mast B= 83/180 in. Mast C= 87/189 in. Mast D= Included in Item 17 NSS= Not Sold Separate R= Recommended Spare

1010383, Issued 30 Oct. 2008

DESCRIPTION Cylinder Assembly, Staging (1 Port) Cylinder Assembly, Staging (1 Port) Cylinder Assembly, Staging (1 Port) Cylinder Assembly, Staging (1 Port), Cold Storage Cylinder Assembly, Staging (1 Port), Cold Storage Cylinder Assembly, Staging (1 Port), Cold Storage Cylinder Assembly, Staging (2 Ports) Cylinder Assembly, Staging (2 Ports) Cylinder Assembly, Staging (2 Ports) Cylinder Assembly, Staging (2 Ports), Cold Storage Cylinder Assembly, Staging (2 Ports), Cold Storage Cylinder Assembly, Staging (2 Ports), Cold Storage Screw Washer, Seal Tube, Cylinder (1 Port) Tube, Cylinder (1 Port) Tube, Cylinder (1 Port) Tube, Cylinder (2 Ports) Tube, Cylinder (2 Ports) Tube, Cylinder (2 Ports) Plunger Assembly Spring Plug O-Ring Ring, Wear Piston Ring, Retainer Rod, Cylinder Rod, Cylinder Rod, Cylinder O-Ring Bearing Seal, Rod Wiper Kit, Seal (Not Shown)

Top of Section

USED ON A B C A B C A B C A B C R A B C A B C R R D

A B C R R D, R D R

6-41

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Hydraulic Components Free Lift Cylinder, Three Stage

Free Lift Cylinder, Three Stage

6

Figure 6-21: Free Lift Cylinder, Three Stage

1

9

2

3

15 14 13 12

8 7

11 10

6 5 4

7310_005

6-42

Top of Section

1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Hydraulic Components Free Lift Cylinder, Three Stage List 6-21: Free Lift Cylinder, Three Stage FIGURE 6-21 ITEM NO.

QTY

PART NUMBER

1 1046949/001 1 1046949/002 1 1046949/003 1 1046949/004 1 1046949/005 1 1046949/006 1 1 11897-03 2 1 49548-00 3 1 304108-000 1 304108-001 1 304108-002 4 1 11827-20 5 1 304106-000 6 1 29635-00 7 1 NSS 8 2 304112-000 9 1 314123-001 1 314123-002 1 314123-003 10 1 NSS 11 1 NSS 12 1 1046873/001 13 1 NSS 14 1 NSS 15 1 NSS 16 1 1027170/001 A= 71/150 in. Mast B= 83/180 in. Mast C= 87/189 in. Mast D= Included in Item 16 NSS= Not Sold Separate R= Recommended Spare

1010383, Issued 30 Oct. 2008

DESCRIPTION Cylinder Assembly, Free Lift Cylinder Assembly, Free Lift Cylinder Assembly, Free Lift Cylinder Assembly, Free Lift, Cold Storage Cylinder Assembly, Free Lift, Cold Storage Cylinder Assembly, Free Lift, Cold Storage Washer, Seal Screw Tube, Cylinder Tube, Cylinder Tube, Cylinder Ring, Retainer Plunger Assembly Spring Ring, Guide Piston Rod, Cylinder Rod, Cylinder Rod, Cylinder O-Ring Ring, Backup Bearing Ring, Guide Seal Wiper Kit, Seal (Not Shown)

Top of Section

USED ON A B C A B C R

R D A B C D, R D, R R D D, R D R

6-43

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Hydraulic Components Tilt Cylinder Assembly

Tilt Cylinder Assembly

6

Figure 6-22: Tilt Cylinder Assembly 6

7

8

9

19

18

17

10

16

11

12

15

14

13

4

1

2

5

7320_000

6-44

Top of Section

1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Hydraulic Components Tilt Cylinder Assembly List 6-22: Tilt Cylinder Assembly FIGURE 6-22 ITEM NO.

QTY

PART NUMBER

1 304726-000 1 1 11898-09 2 1 304707-000 4 1 11073-44 5 1 304788-000 6 1 304730-000 7 1 14908-29 8 1 NSS 9 1 304736-000 10 1 NSS 11 1 NSS 12 1 NSS 13 1 11020-15 14 1 304727-000 15 1 304731-022 16 1 304737-000 17 1 NSS 18 1 NSS 19 1 304735-000 20 1 304726-010 A= Included in Item 20 NSS= Not Sold Separate R= Recommended Spare

1010383, Issued 30 Oct. 2008

DESCRIPTION Cylinder Assembly, Tilt Ring, Retainer Pin, Base Pin, Roll Pin, Rod End Tube Nut, Lock Ring, Wear Piston O-Ring Ring, Backup O-Ring Bushing Eye, Rod Nut, Jam Rod, Cylinder O-Ring Ring, Backup Bearing Kit, Seal (Not Shown)

Top of Section

USED ON

A A, R A, R A, R

A, R A, R R R

6-45

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Hydraulic Components Tilt and Mast Supply Lines

Tilt and Mast Supply Lines

6

Figure 6-23: Tilt and Mast Supply Lines

1

2

3

4

5

TO MAST

TO CONTROL VALVE

7 11

10

8 9

9100-002

6-46

Top of Section

1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Hydraulic Components Tilt and Mast Supply Lines List 6-23: Tilt and Mast Supply Lines FIGURE 6-23 ITEM NO. 1 2 3 4 5 7 8 9 10 11

QTY 2 1 2 6 2 1 1 2 1 2

PART NUMBER 22144 Ref. 310959-008 49656-08 311381-032 Ref. 25969-02 49653-08 25969-04 311381-005

1010383, Issued 30 Oct. 2008

DESCRIPTION

USED ON

Screw, Cap Manifold Assembly, Hydraulic (See Figure 6-15.)

Nut Adapter, Straight Hose Cylinder Assembly, Tilt (See Figure 6-22.)

Orifice, 0.046 in. (1.17 mm) Fitting, Elbow, 90 Degree Orifice, 0.052 in. (1.31 mm) Hose

Top of Section

6-47

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Hydraulic Components Sideshift Plumbing, Two Stage

Sideshift Plumbing, Two Stage

6

Figure 6-24: Sideshift Plumbing, Two Stage

2

1

3

4 To Manifold Valve

11 10 9

7 5

12 8 6

13

1041917_A2

6-48

Top of Section

1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Hydraulic Components Sideshift Plumbing, Two Stage List 6-24: Sideshift Plumbing, Two Stage FIGURE 6-24 ITEM NO. 1

QTY

1 1 1 2 1 3 2 4 6 5 2 6 2 7 1 8 1 9 2 10 2 11 2 12 1 13 2 A= 71/100 in. Mast B= 83/124 in. Mast C= 95/150 in. Mast

PART NUMBER 306306-015 306306-016 306306-017 305148-000 49632-00 49624-00 301652-025 49634-00 311381-034 306259-000 15677-02 49623-00 49656-08 311381-033 49635-00

1010383, Issued 30 Oct. 2008

DESCRIPTION Hose Hose Hose Sheave Fitting, Bulkhead Nut Screw, Cap Elbow, Bulkhead, 90 Degree Hose Bracket Clamp Elbow, 90 Degree Adapter, Straight Hose Cap, Fitting

Top of Section

USED ON A B C

6-49

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Hydraulic Components Sideshift Plumbing, Three Stage

Sideshift Plumbing, Three Stage

6

Figure 6-25: Sideshift Plumbing, Three Stage

8 16 3

17

2

18

1

14 11

24

4 6

21

25 19

22

20

23

5 13

7

To Manifold Valve

11

10

8

9

1041689_A1

6-50

Top of Section

1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Hydraulic Components Sideshift Plumbing, Three Stage List 6-25: Sideshift Plumbing, Three Stage FIGURE 6-25 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 13

QTY

1 2 2 2 2 1 2 2 1 1 3 1 1 1 14 1 16 1 1 1 17 2 18 1 19 1 20 2 21 2 22 1 23 2 24 2 25 4 A= 71/150 in. Mast B= 83/180 in. Mast C= 87/189 in. Mast

PART NUMBER 305535-000 50000-11 50003-01 49632-00 49624-00 306898-000 301652-025 305148-000 304610-000 14935-01 301652-016 306306-012 306306-013 306306-014 305568-000 306306-009 306306-010 306306-011 15677-02 306259-000 311381-034 49656-08 49623-00 311381-033 49635-00 49634-00 49624-00

1010383, Issued 30 Oct. 2008

DESCRIPTION Sheave Washer, Lock Screw, Cap Fitting, Bulkhead Nut Anchor, Hose Screw, Cap Sheave Shaft Washer, Spacer Screw, Cap Hose Hose Hose Line, Hydraulic Hose Hose Hose Clamp Bracket Hose Adapter, Straight Elbow, 90 Degree Hose Cap, Fitting Elbow, 90 Degree Bulkhead Nut

Top of Section

USED ON

A B C A B C

6-51

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Hydraulic Components Sideshift Plumbing, Three Stage

6-52

Top of Section

1010383, Issued 30 Oct. 2008

SECTION 7 Mast Mast Pivot ........................................................................................................................................................... 7-3 Elevating Section, Two Stage, RCS20/30 ............................................................................................................... 7-4 Elevating Section, Two Stage, RCS40..................................................................................................................... 7-6 Elevating Section, Two Stage, Full Free Lift, RCS20/30 ............................................................................................ 7-8 Elevating Section, Three Stage............................................................................................................................. 7-10 Pulley Bracket Assembly, Two Stage, RCS20/30 ................................................................................................... 7-14 Pulley Bracket Assembly, Two Stage, Full Free Lift................................................................................................... 7-16 Pulley Bracket Assembly, All Three Stage and Two Stage RCS40 ............................................................................. 7-18 Carriage Assembly, RCS20/30 ........................................................................................................................... 7-20 Carriage Assembly, Two Stage, RCS40 ................................................................................................................ 7-21 Carriage Assembly, Two Stage, Full Free Lift, RCS20/30........................................................................................ 7-22 Carriage Assembly, Three Stage.......................................................................................................................... 7-23 Sideshift Assembly ............................................................................................................................................. 7-24 Load Wheel Installation ...................................................................................................................................... 7-26 Fork Assembly ................................................................................................................................................... 7-27

1010383, Issued 30 Oct. 2008

7-1

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Mast

7-2

Top of Section

1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Mast Mast Pivot

Mast Pivot

7

Figure 7-1: Mast Pivot

4 2 3

1

6

5

313884

List 7-1: Mast Pivot FIGURE 7-1 ITEM NO. 1 2 3 4 5 6

QTY 1 1 1 1 2 1

PART NUMBER 11898-06 304702-000 11020-47 11073-24 305141-050 11073-15

1010383, Issued 30 Oct. 2008

DESCRIPTION

USED ON

Ring, Retainer Pivot (includes:) Bushing Pin, Roll Screw, Socket, Locking Pin, Roll

Top of Section

7-3

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Mast Elevating Section, Two Stage, RCS20/30

Elevating Section, Two Stage, RCS20/30

7

Figure 7-2: Elevating Section, Two Stage, RCS20/30

2

3

12 10

8

6

13

24

11

7

4 5 1

9

14 16

23

22

21

20

19

2

3

21

17

1046315_A2

7-4

Top of Section

1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Mast Elevating Section, Two Stage, RCS20/30 List 7-2: Elevating Section, Two Stage, RCS20/30 FIGURE 7-2 ITEM NO. 1

QTY

PART NUMBER

1 305396-000 1 305396-001 1 305396-002 2 4 11857-03 3 4 21089-01 4 4 11852-17 5 1 21112-00 6 2 21111-02 7 2 21111-01 8 4 11854-04 9 1 305401-000 1 305401-001 1 305401-002 10 4 11009-05 11 4 11016-02 12 1 21110-00 13 1 21112-01 14 1 Ref. 15 1 Ref. 16 2 300758-002 17 2 11133-05 18 2 49267-00 19 2 301957-030 20 2 301958-060 21 4 50000-19 22 2 301960-020 23 1 308018-000 24 1 Ref. A= 71/104 in. Mast B= 83/128 in. Mast C= 95/152 in. Mast R= Recommended Spare

1010383, Issued 30 Oct. 2008

DESCRIPTION Telescopic Weldment, Outer Telescopic Weldment, Outer Telescopic Weldment, Outer Washer Bearing Screw, Socket Head Clamp Spacer Spacer Screw, Cap Telescopic Weldment, Inner Telescopic Weldment, Inner Telescopic Weldment, Inner Washer, Lock Washer, Flat Bar, Sheave Head Bar, Clamp Cylinder Assembly, Lift (See Figure 6-16.)

Carriage Assembly (Not Shown) (See Figure 7-9.)

Pin Pin, Cotter Pin With Cotter Pins (Not Shown) (See Figure 7-6.)

Screw, Cap Screw, Cap Washer, Flat Nut Bracket, Mounting Bracket Assembly, Pulley (See Figure 7-6.)

Top of Section

USED ON A B C R

A B C

7-5

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Mast Elevating Section, Two Stage, RCS40

Elevating Section, Two Stage, RCS40

7

Figure 7-3: Elevating Section, Two Stage, RCS40

5 4

9

1 2

6 3

8

20

10

19 17

15

16 12 13

7 11

18

14

1041917_A1

7-6

Top of Section

1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Mast Elevating Section, Two Stage, RCS40 List 7-3: Elevating Section, Two Stage, RCS40 FIGURE 7-3 ITEM NO. 1

QTY

PART NUMBER

2 11857-05 2 11857-09 2 4 21089-02 3 2 304359-000 4 2 14835-38 2 14835-11 2 14835-28 5 8 11157-03 6 1 305473-000 1 305473-001 1 305473-002 7 4 30554-00 8 1 Ref. 9 2 305946-000 10 2 301957-030 11 2 11133-05 12 2 300758-001 13 2 301958-060 14 4 50000-19 15 1 Ref. 16 2 303716-020 17 2 304358-020 18 2 301960-020 19 1 305469-000 1 305469-001 1 305469-002 20 1 Ref. A= 71/100 in. Mast B= 83/124 in. Mast C= 95/150 in. Mast R= Recommended Spare

1010383, Issued 30 Oct. 2008

DESCRIPTION Shim, 0.05 in. (1.27 mm) Shim, 0.08 in. (2.03 mm) Bearing Anchor, Chain Chain, Lift Chain, Lift Chain, Lift Pin, Cotter Telescopic Weldment, Inner Telescopic Weldment, Inner Telescopic Weldment, Inner Pin, Chain Carriage Assembly (See Figure 7-10.)

Bar, Down Stop Screw, Cap Pin, Cotter Pin, Anchor, Cylinder Screw, Cap Washer, Flat Cylinder Assembly, Lift (See Figure 6-17.)

Nut, Jam Nut Nut Telescopic Weldment, Outer Telescopic Weldment, Outer Telescopic Weldment, Outer Bracket Assembly, Pulley (See Figure 7-8.)

Top of Section

USED ON

R A B C A B C

A B C

7-7

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Mast Elevating Section, Two Stage, Full Free Lift, RCS20/30

Elevating Section, Two Stage, Full Free Lift, RCS20/30

7

Figure 7-4: Elevating Section, Two Stage, Full Free Lift, RCS20/30

4 1

2

5 13

12

3 11

7

8

6

9

10

1046183_A1

7-8

Top of Section

1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Mast Elevating Section, Two Stage, Full Free Lift, RCS20/30 List 7-4: Elevating Section, Two Stage, Full Free Lift, RCS20/30 FIGURE 7-4 ITEM NO. 1 2 3 4 5

QTY

PART NUMBER

4 11857-03 4 21089-01 2 Ref. 2 11073-23 1 305430-000 1 305430-001 1 305430-002 6 1 24519-01 1 24519-02 1 24519-03 7 2 11139-05 8 1 11139-04 9 1 Ref. 10 2 49818-00 11 1 305423-000 1 305423-001 1 305423-002 12 1 Ref. 13 1 Ref. A= 71/104 in. Mast B= 83/128 in. Mast C= 95/152 in. Mast R= Recommended Spare

1010383, Issued 30 Oct. 2008

DESCRIPTION Shim, 0.05 in. (1.27 mm) Bearing Cylinder Assembly, Staging (See Figure 6-18.)

Pin, Roll Telescopic Weldment, Inner Telescopic Weldment, Inner Telescopic Weldment, Inner Channel Channel Channel Screw, Cap Screw, Cap Cylinder Assembly, Free Lift (See Figure 6-19.)

Pin, Chain Telescopic Weldment, Outer Telescopic Weldment, Outer Telescopic Weldment, Outer Carriage Assembly (See Figure 7-11.)

Bracket Assembly, Pulley (See Figure 7-7.)

Top of Section

USED ON R

A B C A B C

A B C

7-9

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Mast Elevating Section, Three Stage

Elevating Section, Three Stage

7

Figure 7-5: Elevating Section, Three Stage

21

22

23

24

28 25 26

4

3 27

8 9

2 1

10

6 32

5 17

12

15 13

7 16 20

14

19

31

29

11 18

30

1041689

7-10

Top of Section

1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Mast Elevating Section, Three Stage List 7-5: Elevating Section, Three Stage FIGURE 7-5 ITEM NO. 1 2

QTY

PART NUMBER

4 304359-000 2 14835-08 2 14835-10 2 14835-70 3 16 11157-03 4 8 30554-00 5 4 11857-05 4 11857-09 6 8 21089-02 7 2 Ref. 8 2 302772-040 9 1 305301-000 1 305301-001 1 305301-002 10 2 14835-83 2 14835-84 2 14835-85 11 1 Ref. 12 1 Ref. 13 2 300758-000 14 2 11133-05 15 4 304358-020 16 4 303716-020 17 1 305297-000 1 305297-001 1 305297-002 18 1 305522-000 19 4 301652-016 20 1 305211-000 1 305211-001 1 305211-002 21 2 29609-00 22 2 29624-00 23 2 49994-03 24 2 49993-07 25 2 50001-11 26 2 50003-01 27 2 11160-11 28 2 29637-00 29 2 29917-03 A= 71/150 in. Mast B= 83/180 in. Mast C= 87/189 in. Mast R= Recommended Spare

1010383, Issued 30 Oct. 2008

DESCRIPTION Anchor, Chain Chain, Staging, Lift Chain, Staging, Lift Chain, Staging, Lift Pin, Cotter Pin, Chain Shim, 0.05 in. (1.27 mm) Shim, 0.08 in. (2.03 mm) Bearing Cylinder Assembly, Staging (See Figure 6-20.)

Screw, Button Head Telescopic Weldment, Inner Telescopic Weldment, Inner Telescopic Weldment, Inner Chain, Free Lift Chain, Free Lift Chain, Free Lift Cylinder Assembly, Free Lift (See Figure 6-21.)

Carriage Assembly (See Figure 7-12.)

Pin, Anchor Pin, Cotter Nut Nut, Jam Telescopic Weldment, Intermediate Telescopic Weldment, Intermediate Telescopic Weldment, Intermediate Bracket Screw, Cap Telescopic Weldment, Outer Telescopic Weldment, Outer Telescopic Weldment, Outer Washer, Shim Sheave, Chain Bearing, Roller Race, Inner Washer, Lock Screw, Cap Fitting, Grease Shaft Spacer

Top of Section

USED ON A B C

R

A B C A B C

R R

7-11

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Mast Elevating Section, Three Stage List 7-5: Elevating Section, Three Stage FIGURE 7-5 QTY PART NUMBER ITEM NO. 30 1 301837-000 31 1 301957-060 32 1 Ref. A= 71/150 in. Mast B= 83/180 in. Mast C= 87/189 in. Mast R= Recommended Spare

7-12

DESCRIPTION

USED ON

Sheave, Hose Screw, Cap Bracket Assembly, Pulley (See Figure 7-8.)

Top of Section

1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Mast Elevating Section, Three Stage

1010383, Issued 30 Oct. 2008

Top of Section

7-13

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Mast Pulley Bracket Assembly, Two Stage, RCS20/30

Pulley Bracket Assembly, Two Stage, RCS20/30

7

Figure 7-6: Pulley Bracket Assembly, Two Stage, RCS20/30 1 6

10 2 3

11

9

5

8

4

7

1046315_A3

7-14

Top of Section

1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Mast Pulley Bracket Assembly, Two Stage, RCS20/30 List 7-6: Pulley Bracket Assembly, Two Stage, RCS20/30 FIGURE 7-6 QTY PART NUMBER ITEM NO. 1 1 11047-09 2 2 21057-00 3 2 11160-09 4 2 11523-04 5 2 21056-00 6 1 304549-000 7 4 11261-12 8 2 21055-00 9 4 49267-00 10 2 11073-21 11 AR 681-021/100 A= 10.5 ft. For 71/104 in. Mast B= 12.6 ft. For 83/128 in. Mast C= 14.5 ft. For 95/152 in. Mast R= Recommended Spare

1010383, Issued 30 Oct. 2008

DESCRIPTION Screw, Flat, Socket Head Shaft Fitting, Grease Bearing Sheave Head, Sheave Nut Anchor, Chain Pin With Cotter Pins Pin, Roll Chain, Lift, 100 ft.

Top of Section

USED ON

R

A,B,C

7-15

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Mast Pulley Bracket Assembly, Two Stage, Full Free Lift

Pulley Bracket Assembly, Two Stage, Full Free Lift

7

Figure 7-7: Pulley Bracket Assembly, Two Stage, Full Free Lift

4

2 3 1

5 6 7

8

9

10

11

12

1046183_A2

7-16

Top of Section

1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Mast Pulley Bracket Assembly, Two Stage, Full Free Lift List 7-7: Pulley Bracket Assembly, Two Stage, Full Free Lift FIGURE 7-7 QTY PART NUMBER ITEM NO. 1 1 24514-00 2 1 11898-02 3 2 11160-09 4 2 24497-00 5 2 22211-00 6 2 11523-10 7 2 11143-03 8 2 49818-00 9 AR 681-022 10 2 22257-00 11 4 11261-12 12 1 Ref. R= Recommended Spare

1010383, Issued 30 Oct. 2008

DESCRIPTION Head, Sheave Ring, Retainer Fitting, Grease Shaft, Sheave Sheave, Chain Bearing Screw, Cap Pin, Chain Chain, Lift Anchor, Chain Nut Cylinder Assembly (See Figure 6-19.)

Top of Section

USED ON

R

7-17

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Mast Pulley Bracket Assembly, All Three Stage and Two Stage RCS40

Pulley Bracket Assembly, All Three Stage and Two Stage RCS40

7

Figure 7-8: Pulley Bracket Assembly, All Three Stage and Two Stage RCS40

1 2 3 4 5 6

7

8

9

1041689_A2

7-18

Top of Section

1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Mast Pulley Bracket Assembly, All Three Stage and Two Stage RCS40 List 7-8: Pulley Bracket Assembly, All Three Stage and Two Stage RCS40 FIGURE 7-8 QTY PART NUMBER ITEM NO. 1 2 11160-11 2 2 304983-000 3 4 304357-000 4 2 49993-07 5 2 49994-03 6 2 29624-00 7 1 304118-000 8 1 304117-000 9 2 301740-001 R= Recommended Spare

1010383, Issued 30 Oct. 2008

DESCRIPTION Fitting, Grease Ring, Retainer Shim Race, Inner Bearing, Roller Sheave, Chain Head, Sheave Shaft Screw, Set

Top of Section

USED ON

R

7-19

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Mast Carriage Assembly, RCS20/30

Carriage Assembly, RCS20/30

7

Figure 7-9: Carriage Assembly, RCS20/30 1 2

3

305415

List 7-9: Carriage Assembly, RCS20/30 FIGURE 7-9 QTY PART NUMBER ITEM NO. 1 4 21089-01 2 AR 11857-03 3 1 305415-000 R= Recommended Spare

7-20

DESCRIPTION Bearing Shim, 0.05 in. (1.27 mm) Carriage Weldment

Top of Section

USED ON R

1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Mast Carriage Assembly, Two Stage, RCS40

Carriage Assembly, Two Stage, RCS40

7

Figure 7-10: Carriage Assembly, Two Stage, RCS40 1

2 6

5

4 3 305195

List 7-10: Carriage Assembly, Two Stage, RCS40 FIGURE 7-10 ITEM NO. 1

QTY

PART NUMBER

AR 11857-05 AR 11857-09 2 1 305477-000 3 4 11133-04 4 2 305693-000 5 2 305136-000 6 4 21089-02 R= Recommended Spare

1010383, Issued 30 Oct. 2008

DESCRIPTION Shim, 0.05 in. (1.27 mm) Shim, 0.08 in. (2.03 mm) Carriage Weldment Pin, Cotter Pin Anchor, Chain Bearing

Top of Section

USED ON

R

7-21

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Mast Carriage Assembly, Two Stage, Full Free Lift, RCS20/30

Carriage Assembly, Two Stage, Full Free Lift, RCS20/30

7

Figure 7-11: Carriage Assembly, Two Stage, Full Free Lift, RCS20/30 1 2

3

305445

List 7-11: Carriage Assembly, Two Stage, Full Free Lift, RCS20/30 FIGURE 7-11 QTY PART NUMBER ITEM NO. 1 4 21089-01 2 AR 11857-03 3 1 305445-000 R= Recommended Spare

7-22

DESCRIPTION Bearing Shim, 0.05 in. (1.27 mm) Carriage Weldment

Top of Section

USED ON R

1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Mast Carriage Assembly, Three Stage

Carriage Assembly, Three Stage

7

Figure 7-12: Carriage Assembly, Three Stage 1 2

3

304448

List 7-12: Carriage Assembly, Three Stage FIGURE 7-12 QTY PART NUMBER ITEM NO. 1 4 21089-01 2 AR 11857-03 3 1 305445-000 R= Recommended Spare

1010383, Issued 30 Oct. 2008

DESCRIPTION Bearing Shim, 0.05 in. (1.27 mm) Carriage Weldment

Top of Section

USED ON R

7-23

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Mast Sideshift Assembly

Sideshift Assembly

7

Figure 7-13: Sideshift Assembly

1 2 3

4

5

6

7

21

8

10

11

12

13

9

14 20

15 16 17

18

19

1024557

7-24

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1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Mast Sideshift Assembly List 7-13: Sideshift Assembly FIGURE 7-13 ITEM NO.

QTY

PART NUMBER

1 1026132/001 1 1026132/002 1 1 1024557/10 2 1 1024557/18 3 1 1024557/11 1 1024544/11 4 1 1024557/12 1 314204-000 5 1 870-523/225 1 851-200-576 6 1 NSS 7 2 NSS 8 2 NSS 9 2 870-523/227 10 2 1024557/02 11 2 NSS 12 2 NSS 13 2 870-523/229 2 851-200-590 14 4 1024557/06 15 2 1024557/05 16 2 1024557/04 17 2 1024557/03 18 4 1024557/09 19 4 1024557/08 20 2 1024557/07 21 1 NSS 22 1 851-200-587 23 2 792-615 A= 4 in. Total Sideshift B= 6 in. Total Sideshift C= Included in Item 22 NSS= Not Sold Separate R= Recommended Spare

1010383, Issued 30 Oct. 2008

DESCRIPTION Sideshift Assembly Sideshift Assembly Fitting, Grease Pad, Upper Support, Cylinder, 32 in.

Support, Cylinder, 37 in.

Cylinder Assembly, Sideshift Cylinder Assembly, Sideshift Piston Piston Seal O-Ring Seal Ring, Cylinder Cap Cap Seal Wiper Rod Rod Nut Hook, Lower Pad, Lower, Hook Pad, Lower Washer Screw Pin, Split Frame, Sideshift Kit, Seal (Not Shown) Fitting (Not Shown)

Top of Section

USED ON A B

R A B A B C, R C, R C, R

C, R C A B

A B

R R R

7-25

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Mast Load Wheel Installation

Load Wheel Installation

7

Figure 7-14: Load Wheel Installation

1

3

4

5

6 2

304748

List 7-14: Load Wheel Installation FIGURE 7-14 QTY PART NUMBER ITEM NO. 1 2 49910-04 2 1 Ref. 3 1 304748-002 4 1 304747-000 5 1 304749-000 6 3 301954-025 R= Recommended Spare

7-26

DESCRIPTION Bearing Wheel Assembly, Load (includes:) Wheel, Load Hub Retainer Screw, Socket Head, Locking

Top of Section

USED ON R R

1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Mast Fork Assembly

Fork Assembly

7

Figure 7-15: Fork Assembly

1

21312

List 7-15: Fork Assembly FIGURE 7-15 ITEM NO.

QTY

PART NUMBER

2 21372-00 2 21372-01 2 21372-02 2 21372-03 2 25008-01 2 25008-02 2 25008-03 2 25008-04 1 1 311115-000 A= RCS20, RCS30 B= RCS40 R= Recommended Spare

1010383, Issued 30 Oct. 2008

DESCRIPTION Fork Assembly, 30 in.

Fork Assembly, 36 in.

Fork Assembly, 42 in.

Fork Assembly, 48 in.

Fork Assembly, 30 in.

Fork Assembly, 36 in.

Fork Assembly, 42 in.

Fork Assembly, 48 in.

Kit, Knob

Top of Section

USED ON A A A A B B B B R

7-27

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Mast Fork Assembly

7-28

Top of Section

1010383, Issued 30 Oct. 2008

SECTION 8 Options and Kits Meter Installation ................................................................................................................................................. 8-3 Warning Light Installation ..................................................................................................................................... 8-4 Travel Alarm Installation........................................................................................................................................ 8-6 Centering Pallet Clamp ......................................................................................................................................... 8-7 Load Backrest Installation ...................................................................................................................................... 8-9 Heater Installation .............................................................................................................................................. 8-10 Tools ................................................................................................................................................................ 8-12

1010383, Issued 30 Oct. 2008

8-1

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Options and Kits

8-2

Top of Section

1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Options and Kits Meter Installation

Meter Installation

8

Figure 8-1: Meter Installation

1

4

2

5

3

6

5230_002

List 8-1: Meter Installation FIGURE 8-1 ITEM NO. 1 2 3 4 5 6

QTY 1 1 1 1 1 1

PART NUMBER 302201-000 301445-001 305282-001 306051-001 306052-000 14915-01

1010383, Issued 30 Oct. 2008

DESCRIPTION

USED ON

Meter, Hour Battery Discharge Indicator/Hour Meter Battery Discharge Indicator, BDI Display, BDI/Hour Meter Lift Interrupt Harness, Wire Plug, Hole

Top of Section

8-3

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Options and Kits Warning Light Installation

Warning Light Installation

8

Figure 8-2: Warning Light Installation

3

2

9

10

5 7

SEE DETAIL A

4

4 1

DETAIL A

3

9

2

4

8

5

3

5 4

3

2 313896_C1,C2,C3,C4

8-4

Top of Section

1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Options and Kits Warning Light Installation List 8-2: Warning Light Installation FIGURE 8-2 ITEM NO. 1 2 3 4 5

QTY

PART NUMBER

2 49771-00 3 15677-07 4 11176-11 AR 52-07907-00 1 305979-000 1 306366-000 1 305979-001 1 306368-000 1 305979-002 1 306366-000 1 305979-003 1 306368-000 1 305979-004 1 306367-000 7 2 306186-000 8 1 307069-000 9 2 301952-016 10 1 307151-000 11 1 306369-000 12 1 303305-000 R= Recommended Spare

1010383, Issued 30 Oct. 2008

DESCRIPTION Contact, Socket Clamp Screw, Slotted Cable Light, Flashing, Amber (includes:) Lens, Amber Light, Flashing, Red (includes:) Lens, Red Light, Strobe, Amber (includes:) Lens, Amber Light, Strobe, Red(includes:) Lens, Red Light, Strobe, Blue (includes:) Lens, Blue Contact, Pin Bracket Screw, Flat Head Bracket Bulb, Flashing (Not Shown) Tube, Flash (Strobe Light) (Not Shown)

Top of Section

USED ON

R R

8-5

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Options and Kits Travel Alarm Installation

Travel Alarm Installation

8

Figure 8-3: Travel Alarm Installation

3

1

2

305965

List 8-3: Travel Alarm Installation FIGURE 8-3 ITEM NO. 1 2 3

8-6

QTY 2 1 1

PART NUMBER 301951-010 49283-00 49607-00

DESCRIPTION

USED ON

Screw, Cap Alarm, Travel Plug, Diode

Top of Section

1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Options and Kits Centering Pallet Clamp

Centering Pallet Clamp

8

Figure 8-4: Centering Pallet Clamp

1

2

9390_000

List 8-4: Centering Pallet Clamp FIGURE 8-4 ITEM NO. 1 2

QTY 3 1

PART NUMBER 301957-035 306396-000

1010383, Issued 30 Oct. 2008

DESCRIPTION

USED ON

Screw, Cap Device, Pallet Centering

Top of Section

8-7

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Options and Kits Centering Pallet Clamp

8-8

Top of Section

1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Options and Kits Load Backrest Installation

Load Backrest Installation

8

Figure 8-5: Load Backrest Installation

1

3

2

9500_006

List 8-5: Load Backrest Installation FIGURE 8-5 ITEM NO. 1

2 3

QTY 1 1 1 4 4

PART NUMBER 305138-000 305138-001 305138-002 301957-030 50000-15

1010383, Issued 30 Oct. 2008

DESCRIPTION

USED ON

Backrest, 44 in.

Backrest, 36 in.

Backrest, 48 in.

Screw, Cap Washer, Flat

Top of Section

8-9

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Options and Kits Heater Installation

Heater Installation

8

Figure 8-6: Heater Installation CONTROL HANDLE TOP VIEW 2 4

3

CONTROL HANDLE SIDE VIEW SECTION

6

5

1

9660_000

8-10

Top of Section

1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Options and Kits Heater Installation List 8-6: Heater Installation FIGURE 8-6 ITEM NO. 1 2 3 4 5 6

QTY 1 1 4 2 2 2

PART NUMBER 49831-00 302224-000 49771-09 49506-03 302231-000 301825-010

1010383, Issued 30 Oct. 2008

DESCRIPTION

USED ON

Thermostat Bracket, Heater Fitting, Male Tab Wire Heater Harness, Heater Screw, Cap

Top of Section

8-11

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Options and Kits Tools

Tools

8

Figure 8-7: Tools

1

PROGRAMABLE MAINTENANCE TOOL

2

5

3

ADAPTER

BEARING INSTALLATION

6

4

BATTERY PACK LIFTER

RELIEF VALVE SOCKET

10010-001, 10020_A4

8-12

Top of Section

1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Options and Kits Tools List 8-7: Tools FIGURE 8-7 QTY PART NUMBER ITEM NO. 1 1 950-185/002 2 1 950-188 3 1 202154 4 1 300128-000 5 1 300129-000 6 1 300161-000 R= Recommended Spare

1010383, Issued 30 Oct. 2008

DESCRIPTION Kit, Handset (includes:) Cable, Handset Adapter, Flush and Hard To Reach Lifter, Battery Pack Tool, Bearing Installation Socket, Relief Valve

Top of Section

USED ON R

8-13

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Options and Kits Tools

8-14

Top of Section

1010383, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Alphabetical Parts Index

APPENDIX A Description

Part No.

Alphabetical Parts Index Page

Adapter . . . . . . . . . . . . . . . . . . . . . . . 306061-000 . . . . . 6-17 Adapter, Flush and Hard To Reach . . . . 202154. . . . . . . . . 8-13 Adapter, Straight . . . . . . . . . . . . . . . . . 49656-08 . . . . . . . 6-47 Adapter, Straight . . . . . . . . . . . . . . . . . 49656-08 . . . . . . . 6-49 Adapter, Straight . . . . . . . . . . . . . . . . . 49656-08 . . . . . . . . 6-5 Adapter, Straight . . . . . . . . . . . . . . . . . 49656-08 . . . . . . . 6-51 Alarm, Travel . . . . . . . . . . . . . . . . . . . 49283-00 . . . . . . . . 8-6 Anchor, Chain. . . . . . . . . . . . . . . . . . . 21055-00 . . . . . . . 7-15 Anchor, Chain. . . . . . . . . . . . . . . . . . . 22257-00 . . . . . . . 7-17 Anchor, Chain. . . . . . . . . . . . . . . . . . . 304359-000 . . . . . 7-11 Anchor, Chain. . . . . . . . . . . . . . . . . . . 304359-000 . . . . . . 7-7 Anchor, Chain. . . . . . . . . . . . . . . . . . . 305136-000 . . . . . 7-21 Anchor, Hose . . . . . . . . . . . . . . . . . . . 306898-000 . . . . . 6-51 Anchor, Spring . . . . . . . . . . . . . . . . . . 301860-000 . . . . . . 4-3 Armature and Fan Assembly . . . . . . . . . 306017-000 . . . . . 5-21 Armature . . . . . . . . . . . . . . . . . . . . . . 306642-000 . . . . . 5-25 Armature . . . . . . . . . . . . . . . . . . . . . . 307632-000 . . . . . 5-23 Axle, Caster . . . . . . . . . . . . . . . . . . . . 301297-000 . . . . . 2-15 Backrest, 36 in. . . . . . . . . . . . . . . . . . . 305138-001 . . . . . . 8-9 Backrest, 44 in. . . . . . . . . . . . . . . . . . . 305138-000 . . . . . . 8-9 Backrest, 48 in. . . . . . . . . . . . . . . . . . . 305138-002 . . . . . . 8-9 Baffle . . . . . . . . . . . . . . . . . . . . . . . . . 301764-000 . . . . . . 3-3 Ball . . . . . . . . . . . . . . . . . . . . . . . . . . 13857-01 . . . . . . . 6-39 Ball . . . . . . . . . . . . . . . . . . . . . . . . . . 300947-008 . . . . . 6-17 Ball . . . . . . . . . . . . . . . . . . . . . . . . . . 306120-000 . . . . . 6-23 Ball . . . . . . . . . . . . . . . . . . . . . . . . . . 306120-000 . . . . . 6-25 Band, Cover . . . . . . . . . . . . . . . . . . . . 200027 . . . . . . . . . 5-21 Band, Cover . . . . . . . . . . . . . . . . . . . . 305983-000 . . . . . 5-21 Band, Head . . . . . . . . . . . . . . . . . . . . 300435-000 . . . . . 5-25 Bar, Bus . . . . . . . . . . . . . . . . . . . . . . . 305967-000 . . . . . . 5-9 Bar, Bus . . . . . . . . . . . . . . . . . . . . . . . 305968-000 . . . . . . 5-9 Bar, Bus . . . . . . . . . . . . . . . . . . . . . . . 306504-000 . . . . . . 5-9 Bar, Bus, EE . . . . . . . . . . . . . . . . . . . . 305969-000 . . . . . . 5-9 Bar, Clamp . . . . . . . . . . . . . . . . . . . . . 21112-01 . . . . . . . . 7-5 Bar, Down Stop . . . . . . . . . . . . . . . . . . 305946-000 . . . . . . 7-7 Bar, Sheave Head . . . . . . . . . . . . . . . . 21110-00 . . . . . . . . 7-5 Bar, Torsion . . . . . . . . . . . . . . . . . . . . 304315-001 . . . . . 2-13 Base, Plate . . . . . . . . . . . . . . . . . . . . . 27796-02 . . . . . . . 2-15 Base, Spring . . . . . . . . . . . . . . . . . . . . 304316-001 . . . . . 2-13 Battery Discharge Indicator, BDI . . . . . . 305282-001 . . . . . . 8-3 Battery Discharge Indicator/Hour Meter . 301445-001 . . . . . . 8-3 Bearing . . . . . . . . . . . . . . . . . . . . . . . 1046873/001 . . . . 6-33 Bearing . . . . . . . . . . . . . . . . . . . . . . . 1046873/001 . . . . 6-39 Bearing . . . . . . . . . . . . . . . . . . . . . . . 1046873/001 . . . . 6-43 Bearing . . . . . . . . . . . . . . . . . . . . . . . 1067704/001 . . . . 6-35 Bearing . . . . . . . . . . . . . . . . . . . . . . . 11205-27 . . . . . . . . 4-5 Bearing . . . . . . . . . . . . . . . . . . . . . . . 11523-04 . . . . . . . 7-15 Bearing . . . . . . . . . . . . . . . . . . . . . . . 11523-10 . . . . . . . 7-17 Bearing . . . . . . . . . . . . . . . . . . . . . . . 21089-01 . . . . . . . 7-20 Bearing . . . . . . . . . . . . . . . . . . . . . . . 21089-01 . . . . . . . 7-22 Bearing . . . . . . . . . . . . . . . . . . . . . . . 21089-01 . . . . . . . 7-23 Bearing . . . . . . . . . . . . . . . . . . . . . . . 21089-01 . . . . . . . . 7-5 Bearing . . . . . . . . . . . . . . . . . . . . . . . 21089-01 . . . . . . . . 7-9 Bearing . . . . . . . . . . . . . . . . . . . . . . . 21089-02 . . . . . . . 7-11 Bearing . . . . . . . . . . . . . . . . . . . . . . . 21089-02 . . . . . . . 7-21 Bearing . . . . . . . . . . . . . . . . . . . . . . . 21089-02 . . . . . . . . 7-7 Bearing . . . . . . . . . . . . . . . . . . . . . . . 25189-02 . . . . . . . 2-11

1010383B, Issued 30 Oct. 2008

Description

Part No.

Page

Bearing . . . . . . . . . . . . . . . . . . . . . . . 29630-00 . . . . . . . 6-41 Bearing . . . . . . . . . . . . . . . . . . . . . . . 300420-000 . . . . . 5-25 Bearing . . . . . . . . . . . . . . . . . . . . . . . 304735-000 . . . . . 6-45 Bearing . . . . . . . . . . . . . . . . . . . . . . . 304860-000 . . . . . 6-37 Bearing . . . . . . . . . . . . . . . . . . . . . . . 307630-000 . . . . . 5-23 Bearing . . . . . . . . . . . . . . . . . . . . . . . 49910-04 . . . . . . . 7-26 Bearing, Ball. . . . . . . . . . . . . . . . . . . . 11030-21 . . . . . . . . 4-5 Bearing, Ball. . . . . . . . . . . . . . . . . . . . 49910-01 . . . . . . . 2-15 Bearing, Ball, Sealed . . . . . . . . . . . . . . 200309 . . . . . . . . 5-21 Bearing, Ball, Sealed . . . . . . . . . . . . . . 200310 . . . . . . . . 5-21 Bearing, Flanged. . . . . . . . . . . . . . . . . 11695-12 . . . . . . . . 3-3 Bearing, Handle . . . . . . . . . . . . . . . . . 301949-000 . . . . . . 4-3 Bearing, Roller . . . . . . . . . . . . . . . . . . 11205-29 . . . . . . . 2-15 Bearing, Roller . . . . . . . . . . . . . . . . . . 49994-03 . . . . . . . 7-11 Bearing, Roller . . . . . . . . . . . . . . . . . . 49994-03 . . . . . . . 7-19 Bearing, Thrust . . . . . . . . . . . . . . . . . . 304349-000 . . . . . 2-15 Block . . . . . . . . . . . . . . . . . . . . . . . . . 301781-000 . . . . . 3-11 Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . 306003-000 . . . . . 6-17 Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . 306670-000 . . . . . 6-17 Boot. . . . . . . . . . . . . . . . . . . . . . . . . . 305862-000 . . . . . 6-19 Boot. . . . . . . . . . . . . . . . . . . . . . . . . . 305862-000 . . . . . 6-21 Box . . . . . . . . . . . . . . . . . . . . . . . . . . 305971-000 . . . . . 2-17 Bracket Assembly, Potentiometer . . . . . . 307644-000 . . . . . 3-11 Bracket. . . . . . . . . . . . . . . . . . . . . . . . 1-105-224/10 . . . . 5-15 Bracket. . . . . . . . . . . . . . . . . . . . . . . . 1-105-224/10 . . . . 5-17 Bracket. . . . . . . . . . . . . . . . . . . . . . . . 304633-000 . . . . . 6-19 Bracket. . . . . . . . . . . . . . . . . . . . . . . . 304633-000 . . . . . 6-21 Bracket. . . . . . . . . . . . . . . . . . . . . . . . 305522-000 . . . . . 7-11 Bracket. . . . . . . . . . . . . . . . . . . . . . . . 306259-000 . . . . . 6-49 Bracket. . . . . . . . . . . . . . . . . . . . . . . . 306259-000 . . . . . 6-51 Bracket. . . . . . . . . . . . . . . . . . . . . . . . 307069-000 . . . . . . 8-5 Bracket. . . . . . . . . . . . . . . . . . . . . . . . 307151-000 . . . . . . 8-5 Bracket, Harness . . . . . . . . . . . . . . . . . 302061-000 . . . . . . 3-5 Bracket, Heater . . . . . . . . . . . . . . . . . . 302224-000 . . . . . 8-11 Bracket, Mounting . . . . . . . . . . . . . . . . 308018-000 . . . . . . 7-5 Bracket, Switch . . . . . . . . . . . . . . . . . . 301724-000 . . . . . 3-11 Bracket, Switch . . . . . . . . . . . . . . . . . . 306064-000 . . . . . 6-27 Brake Assembly. . . . . . . . . . . . . . . . . . 23008-00 . . . . . . . . 4-6 Breaker, Circuit, 105 Amp . . . . . . . . . 308570-001 . . . . . . 5-9 Breaker, Circuit, 150 Amp . . . . . . . . . 308570-000 . . . . . . 5-9 Breaker, Control, 12 Amp . . . . . . . . . . 301889-000 . . . . . . 5-9 Brush Assembly . . . . . . . . . . . . . . . . . . 307634-000 . . . . . 5-23 Brush Set . . . . . . . . . . . . . . . . . . . . . . 200188 . . . . . . . . 5-21 Brush . . . . . . . . . . . . . . . . . . . . . . . . . 306644-000 . . . . . 5-25 Bulb, Flashing . . . . . . . . . . . . . . . . . . . 306369-000 . . . . . . 8-5 Bumper . . . . . . . . . . . . . . . . . . . . . . . 302290-000 . . . . . . 3-3 Bumper, Door . . . . . . . . . . . . . . . . . . . 302069-000 . . . . . . 2-7 Bushing . . . . . . . . . . . . . . . . . . . . . . . 11020-15 . . . . . . . 6-45 Bushing . . . . . . . . . . . . . . . . . . . . . . . 11020-41 . . . . . . . 2-13 Bushing . . . . . . . . . . . . . . . . . . . . . . . 11020-46 . . . . . . . 5-12 Bushing . . . . . . . . . . . . . . . . . . . . . . . 11020-47 . . . . . . . . 7-3 Bushing . . . . . . . . . . . . . . . . . . . . . . . 11695-05 . . . . . . . . 4-3 Bushing . . . . . . . . . . . . . . . . . . . . . . . 301777-000 . . . . . 3-11 Bushing . . . . . . . . . . . . . . . . . . . . . . . 307444-000 . . . . . . 3-7 Bushing, Flanged. . . . . . . . . . . . . . . . . 11695-06 . . . . . . . 6-19 Bushing, Flanged. . . . . . . . . . . . . . . . . 11695-06 . . . . . . . 6-21 Cable . . . . . . . . . . . . . . . . . . . . . . . . 305974-000 . . . . . . 5-9

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A-1

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Alphabetical Parts Index

Description

Part No.

Page

Cable . . . . . . . . . . . . . . . . . . . . . . . . 305974-001 . . . . . . 5-9 Cable . . . . . . . . . . . . . . . . . . . . . . . . 305975-000 . . . . . . 5-9 Cable . . . . . . . . . . . . . . . . . . . . . . . . 305975-001 . . . . . . 5-9 Cable . . . . . . . . . . . . . . . . . . . . . . . . 312549-003 . . . . . . 5-9 Cable . . . . . . . . . . . . . . . . . . . . . . . . 52-07907-00. . . . . . 8-5 Cable, EE. . . . . . . . . . . . . . . . . . . . . . 305974-004 . . . . . . 5-9 Cable, Handset. . . . . . . . . . . . . . . . . . 950-188 . . . . . . . . 8-13 Cable, Negative . . . . . . . . . . . . . . . . . 305976-001 . . . . . 5-18 Cable, Negative . . . . . . . . . . . . . . . . . 305976-001 . . . . . . 5-9 Cable, Positive . . . . . . . . . . . . . . . . . . 305976-000 . . . . . 5-18 Cable, Positive . . . . . . . . . . . . . . . . . . 305976-000 . . . . . . 5-9 Cam . . . . . . . . . . . . . . . . . . . . . . . . . 109631 . . . . . . . . . 3-7 Cam . . . . . . . . . . . . . . . . . . . . . . . . . 300199-000 . . . . . . 4-6 Cap . . . . . . . . . . . . . . . . . . . . . . . . . 1024557/02 . . . . 7-25 Cap, Breather. . . . . . . . . . . . . . . . . . . 305010-000 . . . . . 6-15 Cap, End . . . . . . . . . . . . . . . . . . . . . . 1-105-224/08 . . . . 5-15 Cap, End . . . . . . . . . . . . . . . . . . . . . . 306135-000 . . . . . 6-23 Cap, End . . . . . . . . . . . . . . . . . . . . . . 306135-000 . . . . . 6-25 Cap, Fitting . . . . . . . . . . . . . . . . . . . . 49635-00 . . . . . . . 6-49 Cap, Fitting . . . . . . . . . . . . . . . . . . . . 49635-00 . . . . . . . 6-51 Cap, Hub. . . . . . . . . . . . . . . . . . . . . . 27809-00 . . . . . . . 2-15 Cap, Relief . . . . . . . . . . . . . . . . . . . . . 201489 . . . . . . . . 6-17 Cap, Relief . . . . . . . . . . . . . . . . . . . . . 306140-000 . . . . . 6-23 Cap, Relief . . . . . . . . . . . . . . . . . . . . . 306140-000 . . . . . 6-25 Carriage Weldment . . . . . . . . . . . . . . 305415-000 . . . . . 7-20 Carriage Weldment . . . . . . . . . . . . . . 305445-000 . . . . . 7-22 Carriage Weldment . . . . . . . . . . . . . . 305445-000 . . . . . 7-23 Carriage Weldment . . . . . . . . . . . . . . 305477-000 . . . . . 7-21 Case, Gear . . . . . . . . . . . . . . . . . . . . 301580-001 . . . . . . 4-5 Caster Assembly . . . . . . . . . . . . . . . . . 304583-000 . . . . . 2-15 Chain, Free Lift . . . . . . . . . . . . . . . . . . 14835-83 . . . . . . . 7-11 Chain, Free Lift . . . . . . . . . . . . . . . . . . 14835-84 . . . . . . . 7-11 Chain, Free Lift . . . . . . . . . . . . . . . . . . 14835-85 . . . . . . . 7-11 Chain, Lift . . . . . . . . . . . . . . . . . . . . . 14835-11 . . . . . . . . 7-7 Chain, Lift . . . . . . . . . . . . . . . . . . . . . 14835-28 . . . . . . . . 7-7 Chain, Lift . . . . . . . . . . . . . . . . . . . . . 14835-38 . . . . . . . . 7-7 Chain, Lift . . . . . . . . . . . . . . . . . . . . . 681-022 . . . . . . . . 7-17 Chain, Lift, 100 ft.. . . . . . . . . . . . . . . . 681-021/100 . . . . 7-15 Chain, Staging Lift. . . . . . . . . . . . . . . . 14835-08 . . . . . . . 7-11 Chain, Staging Lift. . . . . . . . . . . . . . . . 14835-10 . . . . . . . 7-11 Chain, Staging Lift. . . . . . . . . . . . . . . . 14835-70 . . . . . . . 7-11 Channel. . . . . . . . . . . . . . . . . . . . . . . 24519-01 . . . . . . . . 7-9 Channel. . . . . . . . . . . . . . . . . . . . . . . 24519-02 . . . . . . . . 7-9 Channel. . . . . . . . . . . . . . . . . . . . . . . 24519-03 . . . . . . . . 7-9 Channel, 71/104 in. Mast . . . . . . . . . 49825-01 . . . . . . . . 6-9 Channel, 83/128 in. Mast . . . . . . . . . 49825-02 . . . . . . . . 6-9 Channel, 95/152 in. Mast . . . . . . . . . 49825-03 . . . . . . . . 6-9 Clamp . . . . . . . . . . . . . . . . . . . . . . . . 14859-06 . . . . . . . . 6-9 Clamp . . . . . . . . . . . . . . . . . . . . . . . . 15677-02 . . . . . . . 6-49 Clamp . . . . . . . . . . . . . . . . . . . . . . . . 15677-02 . . . . . . . 6-51 Clamp . . . . . . . . . . . . . . . . . . . . . . . . 15677-07 . . . . . . . . 8-5 Clamp . . . . . . . . . . . . . . . . . . . . . . . . 15677-10 . . . . . . . . 3-3 Clamp . . . . . . . . . . . . . . . . . . . . . . . . 15677-10 . . . . . . . . 5-7 Clamp . . . . . . . . . . . . . . . . . . . . . . . . 15677-11 . . . . . . . . 6-7 Clamp . . . . . . . . . . . . . . . . . . . . . . . . 15677-11 . . . . . . . . 6-9 Clamp . . . . . . . . . . . . . . . . . . . . . . . . 15677-15 . . . . . . . 6-13 Clamp . . . . . . . . . . . . . . . . . . . . . . . . 21112-00 . . . . . . . . 7-5 Clamp . . . . . . . . . . . . . . . . . . . . . . . . 305009-000 . . . . . . 2-5 Clamp . . . . . . . . . . . . . . . . . . . . . . . . 305009-000 . . . . . 6-15 Clamp . . . . . . . . . . . . . . . . . . . . . . . . 306012-000 . . . . . 6-17 Clamp . . . . . . . . . . . . . . . . . . . . . . . . 306062-000 . . . . . 6-17

A-2

Description

Part No.

Page

Clamp . . . . . . . . . . . . . . . . . . . . . . . . 49709-10 . . . . . . . . 3-5 Clamp, Cable . . . . . . . . . . . . . . . . . . 302080-000 . . . . . 3-11 Clip . . . . . . . . . . . . . . . . . . . . . . . . . 300202-000 . . . . . . 4-6 Coil and Frame Assembly . . . . . . . . . . 1-105-224/06. . . . 5-15 Coil and Frame Assembly . . . . . . . . . . 1-105-231/06. . . . 5-17 Coil Package, Field. . . . . . . . . . . . . . . 306018-000 . . . . . 5-21 Coil. . . . . . . . . . . . . . . . . . . . . . . . . . 304794-000 . . . . . 6-31 Coil. . . . . . . . . . . . . . . . . . . . . . . . . . 304797-000 . . . . . 6-31 Coil. . . . . . . . . . . . . . . . . . . . . . . . . . 305122-000 . . . . . 6-29 Telescopic Weldment, Inner . . . . . . . . . 305401-001 . . . . . . 7-5 Telescopic Weldment, Inner . . . . . . . . . 305401-002 . . . . . . 7-5 Telescopic Weldment, Inner . . . . . . . . . 305473-002 . . . . . . 7-7 Telescopic Weldment, Outer . . . . . . . . 305211-002 . . . . . 7-11 TelescopicTelescopic Weldment, Outer . 305396-001 . . . . . . 7-5 Telescopic Weldment, Outer . . . . . . . . 305396-002 . . . . . . 7-5 Connector, Battery . . . . . . . . . . . . . . . 49854-01 . . . . . . . 5-18 Connector, Battery . . . . . . . . . . . . . . . 49854-03 . . . . . . . 5-18 Connector, Battery . . . . . . . . . . . . . . . 49854-04 . . . . . . . 5-18 Connector, Battery . . . . . . . . . . . . . . . 49854-08 . . . . . . . 5-18 Connector, Plug . . . . . . . . . . . . . . . . . 306215-001 . . . . . . 5-7 Console . . . . . . . . . . . . . . . . . . . . . . . 301844-000 . . . . . . 2-7 Contact Assembly, Fixed . . . . . . . . . . . 1-105-224/01. . . . 5-15 Contact Assembly, Fixed . . . . . . . . . . . 1-105-224/01. . . . 5-17 Contact Assembly, Moving . . . . . . . . . 1-105-224/02. . . . 5-15 Contact Assembly, Moving . . . . . . . . . 1-105-224/02. . . . 5-17 Contact, Pin . . . . . . . . . . . . . . . . . . . . 306186-000 . . . . . . 8-5 Contact, Socket . . . . . . . . . . . . . . . . . 49771-00 . . . . . . . . 8-5 Contactor Assembly, EE. . . . . . . . . . . . 304297-001 . . . . . 5-17 Contactor, Line . . . . . . . . . . . . . . . . . . 23452-01 . . . . . . . 5-13 Contactor, Line, 300 Amp, E . . . . . . . . 304297-000 . . . . . 5-15 Control, Thumb. . . . . . . . . . . . . . . . . . 301718-000 . . . . . . 3-7 Counterweight, 1477 lb. . . . . . . . . . . . 303782-000 . . . . . . 2-9 Counterweight, 1915 lb. . . . . . . . . . . . 304553-000 . . . . . . 2-9 Counterweight, 207 lb. . . . . . . . . . . . . 305106-000 . . . . . . 2-9 Counterweight, 331 lb. . . . . . . . . . . . . 305106-001 . . . . . . 2-9 Counterweight, 441 lb. . . . . . . . . . . . . 303781-000 . . . . . . 2-9 Counterweight, 90 lb. . . . . . . . . . . . . 304647-000 . . . . . . 2-9 Coupler . . . . . . . . . . . . . . . . . . . . . . . 202324 . . . . . . . . 6-17 Cover . . . . . . . . . . . . . . . . . . . . . . . . 301723-000 . . . . . 3-11 Cover . . . . . . . . . . . . . . . . . . . . . . . . 306001-000 . . . . . 6-17 Cover, Gear Case . . . . . . . . . . . . . . . 301581-000 . . . . . . 4-5 Cover, Top. . . . . . . . . . . . . . . . . . . . . 1-105-224/03. . . . 5-15 Cover, Top. . . . . . . . . . . . . . . . . . . . . 1-105-224/03. . . . 5-17 Cushion . . . . . . . . . . . . . . . . . . . . . . . 305632-000 . . . . . . 2-5 Cushion . . . . . . . . . . . . . . . . . . . . . . . 305633-000 . . . . . . 2-5 Cylinder Assembly (1 Port) . . . . . . . . . . 314127-002 . . . . . 6-41 Cylinder Assembly (1 Port) . . . . . . . . . . 314127-004 . . . . . 6-41 Cylinder Assembly (1 Port) . . . . . . . . . . 314127-006 . . . . . 6-41 Cylinder Assembly (1 Port), Cold Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 314135-006 . . . . . 6-41 Cylinder Assembly (2 Ports), Cold Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 314135-001 . . . . . 6-41 Cylinder Assembly (2 Ports), Cold Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 314135-003 . . . . . 6-41 Cylinder Assembly . . . . . . . . . . . . . . . 1046949/001 . . . 6-43 Cylinder Assembly . . . . . . . . . . . . . . . 1047294/001 . . . 6-35 Cylinder Assembly . . . . . . . . . . . . . . . 305437-000 . . . . . 6-39 Cylinder Assembly . . . . . . . . . . . . . . . 305441-000 . . . . . 6-37 Cylinder Assembly . . . . . . . . . . . . . . . 312860-000 . . . . . 6-33 Cylinder Assembly . . . . . . . . . . . . . . . 312860-001 . . . . . 6-33 Cylinder Assembly . . . . . . . . . . . . . . . 312860-002 . . . . . 6-33

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1010383B, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Alphabetical Parts Index

Description

Part No.

Page

Cylinder Assembly, Cold Storage . . . . . 1046949/006 . . . . 6-43 Cylinder Assembly, Compensator . . . . . 305755-000 . . . . . . 6-5 Cylinder Assembly, Sideshift . . . . . . . . . 1024557/12 . . . . . 7-25 Cylinder Assembly, Sideshift . . . . . . . . . 314204-000 . . . . . 7-25 Decal, 24 Volt . . . . . . . . . . . . . . . . . . . 306844-000 . . . . . 2-21 Decal, 300 Amp . . . . . . . . . . . . . . . . . 29410-00 . . . . . . . 2-17 Decal, Graphic, No Riding . . . . . . . . . . 312623-000 . . . . . 2-21 Decal, Lift/Lower . . . . . . . . . . . . . . . . . 306418-000 . . . . . 2-21 Decal, No Step . . . . . . . . . . . . . . . . . . 305507-000 . . . . . 2-21 Decal, Raymond . . . . . . . . . . . . . . . . . 411-511/015 . . . . 2-21 Decal, Reach/Tilt/Auxiliary . . . . . . . . . 306420-001 . . . . . 2-21 Decal, Tilt . . . . . . . . . . . . . . . . . . . . . . 306418-001 . . . . . 2-21 Decal, Tilt/Auxiliary . . . . . . . . . . . . . . . 306419-004 . . . . . 2-21 Decal, Tilt/Auxiliary/Auxiliary . . . . . . . 306420-002 . . . . . 2-21 Decal, Tilt/Sideshift . . . . . . . . . . . . . . . 306419-002 . . . . . 2-21 Decal, Warning. . . . . . . . . . . . . . . . . . 312821-000 . . . . . 2-21 Decal, Warning, Fork. . . . . . . . . . . . . . 309733-000 . . . . . 2-21 Decal, Warning, Hand. . . . . . . . . . . . . 307500-000 . . . . . 2-21 Detent, Spool . . . . . . . . . . . . . . . . . . . 306143-000 . . . . . 6-23 Detent, Spool . . . . . . . . . . . . . . . . . . . 306143-000 . . . . . 6-25 Detent, Spool . . . . . . . . . . . . . . . . . . . 306467-000 . . . . . 6-25 Device, Pallet Centering . . . . . . . . . . . . 306396-000 . . . . . . 8-7 Diode . . . . . . . . . . . . . . . . . . . . . . . . . 49607-00 . . . . . . . . 5-7 Display, BDI/Hour Meter Lift Interrupt . . . 306051-001 . . . . . . 8-3 Door . . . . . . . . . . . . . . . . . . . . . . . . . 311928-000 . . . . . . 2-7 Door, Battery. . . . . . . . . . . . . . . . . . . . 304783-000 . . . . . 2-11 Drive Motor Assembly . . . . . . . . . . . . . 305879-000 . . . . . 5-23 Drive Unit Assembly . . . . . . . . . . . . . . . 301633-007 . . . . . . 4-5 Drum, Brake . . . . . . . . . . . . . . . . . . . . 23019-00 . . . . . . . . 4-3 E-Clip . . . . . . . . . . . . . . . . . . . . . . . . . 13281-02 . . . . . . . . 3-3 Elbow, 45 Degree . . . . . . . . . . . . . . . . 49654-01 . . . . . . . . 6-5 Elbow, 90 Degree Bulkhead . . . . . . . . . 49634-00 . . . . . . . 6-49 Elbow, 90 Degree Bulkhead . . . . . . . . . 49634-00 . . . . . . . 6-51 Elbow, 90 Degree . . . . . . . . . . . . . . . . 49623-00 . . . . . . . 6-49 Elbow, 90 Degree . . . . . . . . . . . . . . . . 49623-00 . . . . . . . 6-51 Eye, Rod. . . . . . . . . . . . . . . . . . . . . . . 304727-000 . . . . . 6-45 Fan . . . . . . . . . . . . . . . . . . . . . . . . . . 200307 . . . . . . . . . 5-21 Fan . . . . . . . . . . . . . . . . . . . . . . . . . . 301280-001 . . . . . 5-25 Fastener, Palnut . . . . . . . . . . . . . . . . . . 49282-00 . . . . . . . . 5-3 Filter Assembly . . . . . . . . . . . . . . . . . . 305123-000 . . . . . 6-29 Filter. . . . . . . . . . . . . . . . . . . . . . . . . . 305124-000 . . . . . 6-29 Filter. . . . . . . . . . . . . . . . . . . . . . . . . . 306060-000 . . . . . 617Fitting . . . . . . . . . . . . . . . . . . . . . . . . . 792-615 . . . . . . . . 7-25 Fitting, Bulkhead, 90 Degree. . . . . . . . . 49634-02 . . . . . . . 6-13 Fitting, Grease, 90 Degree . . . . . . . . . . 11160-14 . . . . . . . . 3-5 Fitting, 90 Degree . . . . . . . . . . . . . . . . 49653-01 . . . . . . . . 6-3 Fitting, 90 Degree . . . . . . . . . . . . . . . . 49653-01 . . . . . . . . 6-5 Fitting, Adapter . . . . . . . . . . . . . . . . . . 49655-01 . . . . . . . . 6-3 Fitting, Adapter . . . . . . . . . . . . . . . . . . 49655-01 . . . . . . . . 6-5 Fitting, Adapter . . . . . . . . . . . . . . . . . . 49656-01 . . . . . . . . 6-3 Fitting, Adapter . . . . . . . . . . . . . . . . . . 49656-01 . . . . . . . . 6-5 Fitting, Adapter . . . . . . . . . . . . . . . . . . 49656-12 . . . . . . . 6-11 Fitting, Adapter . . . . . . . . . . . . . . . . . . 49656-12 . . . . . . . 6-13 Fitting, Adapter . . . . . . . . . . . . . . . . . . 49656-12 . . . . . . . . 6-7 Fitting, Adapter . . . . . . . . . . . . . . . . . . 49656-12 . . . . . . . . 6-9 Fitting, Bulkhead . . . . . . . . . . . . . . . . . 49632-00 . . . . . . . 6-49 Fitting, Bulkhead . . . . . . . . . . . . . . . . . 49632-00 . . . . . . . 6-51 Fitting, Diagnostic . . . . . . . . . . . . . . . . 49587-01 . . . . . . . 6-15 Fitting, Elbow, 90 Degree . . . . . . . . . . . 49653-08 . . . . . . . 6-47 Fitting, Elbow, 90 Degree . . . . . . . . . . . 49653-08 . . . . . . . . 6-5 Fitting, Grease. . . . . . . . . . . . . . . . . . . 1024557/10 . . . . . 7-25

1010383B, Issued 30 Oct. 2008

Description

Part No.

Page

Fitting, Grease . . . . . . . . . . . . . . . . . . 11160-09 . . . . . . . 7-15 Fitting, Grease . . . . . . . . . . . . . . . . . . 11160-09 . . . . . . . 7-17 Fitting, Grease . . . . . . . . . . . . . . . . . . 11160-11 . . . . . . . 2-15 Fitting, Grease . . . . . . . . . . . . . . . . . . 11160-11 . . . . . . . . 3-3 Fitting, Grease . . . . . . . . . . . . . . . . . . 11160-11 . . . . . . . 7-11 Fitting, Grease . . . . . . . . . . . . . . . . . . 11160-11 . . . . . . . 7-19 Fitting, Male Tab Wire . . . . . . . . . . . . . 49771-02 . . . . . . . . 5-3 Fitting, Male Tab Wire . . . . . . . . . . . . . 49771-09 . . . . . . . 8-11 Fitting, Reducer . . . . . . . . . . . . . . . . . . 49649-02 . . . . . . . . 6-9 Fitting, Tee . . . . . . . . . . . . . . . . . . . . . 49616-01 . . . . . . . 6-11 Fitting, Tee . . . . . . . . . . . . . . . . . . . . . 49616-01 . . . . . . . 6-13 Fitting, Tee . . . . . . . . . . . . . . . . . . . . . 49616-01 . . . . . . . . 6-3 Fitting, Tee . . . . . . . . . . . . . . . . . . . . . 49616-01 . . . . . . . . 6-5 Fitting, Tee . . . . . . . . . . . . . . . . . . . . . 49616-01 . . . . . . . . 6-7 Fork Assembly, 30 in. . . . . . . . . . . . . . 21372-00 . . . . . . . 7-27 Fork Assembly, 30 in. . . . . . . . . . . . . . 25008-01 . . . . . . . 7-27 Fork Assembly, 36 in. . . . . . . . . . . . . . 21372-01 . . . . . . . 7-27 Fork Assembly, 36 in. . . . . . . . . . . . . . 25008-02 . . . . . . . 7-27 Fork Assembly, 42 in. . . . . . . . . . . . . . 21372-02 . . . . . . . 7-27 Fork Assembly, 42 in. . . . . . . . . . . . . . 25008-03 . . . . . . . 7-27 Fork Assembly, 48 in. . . . . . . . . . . . . . 21372-03 . . . . . . . 7-27 Fork Assembly, 48 in. . . . . . . . . . . . . . 25008-04 . . . . . . . 7-27 Frame, Battery Roller . . . . . . . . . . . . . . 305042-000 . . . . . 2-11 Fuse, 300 Amp . . . . . . . . . . . . . . . . . . 25094-04 . . . . . . . . 5-9 Gasket . . . . . . . . . . . . . . . . . . . . . . . . 306127-000 . . . . . 6-23 Gasket . . . . . . . . . . . . . . . . . . . . . . . . 306127-000 . . . . . 6-25 Gear . . . . . . . . . . . . . . . . . . . . . . . . . 119697 . . . . . . . . 3-11 Gear, Drive . . . . . . . . . . . . . . . . . . . . 301627-000 . . . . . . 4-5 Gear, Idler . . . . . . . . . . . . . . . . . . . . . 301665-000 . . . . . . 4-5 Gear, Pinion . . . . . . . . . . . . . . . . . . . . 23006-00 . . . . . . . . 4-5 Grip, Fixed . . . . . . . . . . . . . . . . . . . . . 301720-000 . . . . . 3-11 Grip, Twist . . . . . . . . . . . . . . . . . . . . . 301719-000 . . . . . 3-11 Grommet . . . . . . . . . . . . . . . . . . . . . . 11813-14 . . . . . . . 2-17 Grommet . . . . . . . . . . . . . . . . . . . . . . 11813-15 . . . . . . . 2-17 Guard . . . . . . . . . . . . . . . . . . . . . . . . 301721-000 . . . . . 3-11 Guide, Piston Rod . . . . . . . . . . . . . . . . 22206-00 . . . . . . . 6-33 Handle. . . . . . . . . . . . . . . . . . . . . . . . 304655-000 . . . . . 6-21 Handle. . . . . . . . . . . . . . . . . . . . . . . . 305716-000 . . . . . 6-15 Harness . . . . . . . . . . . . . . . . . . . . . . . 307566-000 . . . . . . 5-7 Harness, Handle Stem . . . . . . . . . . . . . 307193-000 . . . . . . 5-7 Harness, Head . . . . . . . . . . . . . . . . . . 302023-000 . . . . . . 5-7 Harness, Heater . . . . . . . . . . . . . . . . . 302231-000 . . . . . 8-11 Harness, Main . . . . . . . . . . . . . . . . . . 307589-000 . . . . . . 5-7 Harness, Tilt and Sideshift or Tilt and Auxiliary. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3007182-000 . . . . . 5-7 Harness, Wire . . . . . . . . . . . . . . . . . . 306052-000 . . . . . . 8-3 Head, Commutator End . . . . . . . . . . . . 200200 . . . . . . . . 5-21 Head, Commutator End . . . . . . . . . . . . 306645-000 . . . . . 5-25 Head, Commutator End . . . . . . . . . . . . 307639-000 . . . . . 5-23 Head, Drive End . . . . . . . . . . . . . . . . . 306019-000 . . . . . 5-21 Head, Drive End . . . . . . . . . . . . . . . . . 306641-000 . . . . . 5-25 Head, Drive End . . . . . . . . . . . . . . . . . 307629-000 . . . . . 5-23 Head, End . . . . . . . . . . . . . . . . . . . . . 306009-000 . . . . . 6-17 Head, Sheave . . . . . . . . . . . . . . . . . . . 24514-00 . . . . . . . 7-17 Head, Sheave . . . . . . . . . . . . . . . . . . . 304118-000 . . . . . 7-19 Head, Sheave . . . . . . . . . . . . . . . . . . . 304549-000 . . . . . 7-15 Heater . . . . . . . . . . . . . . . . . . . . . . . . 49506-03 . . . . . . . 8-11 Hook, Lower . . . . . . . . . . . . . . . . . . . . 1024557/05. . . . . 7-25 Horn . . . . . . . . . . . . . . . . . . . . . . . . . 23309-01 . . . . . . . 5-12 Hose Assembly . . . . . . . . . . . . . . . . . . 49516-49 . . . . . . . 6-13 Hose Assembly . . . . . . . . . . . . . . . . . . 49517-17 . . . . . . . . 6-3

Top of Section

A-3

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Alphabetical Parts Index

Description

Part No.

Page

Hose Assembly . . . . . . . . . . . . . . . . . . 49517-17 . . . . . . . . 6-5 Hose Assembly . . . . . . . . . . . . . . . . . . 49517-18 . . . . . . . . 6-5 Hose Assembly . . . . . . . . . . . . . . . . . . 49517-25 . . . . . . . . 6-7 Hose Assembly, 71/104 in. Mast . . . . 49641-54 . . . . . . . 6-13 Hose Assembly, 71/104 in. Mast . . . . 49642-09 . . . . . . . . 6-9 Hose Assembly, 83/128 in. Mast . . . . 49642-10 . . . . . . . . 6-9 Hose Assembly, 83/180 in. Mast . . . . 49641-55 . . . . . . . 6-13 Hose Assembly, 87/189 in. Mast . . . . 49641-56 . . . . . . . 6-13 Hose Assembly, 95/152 in. Mast . . . . 49642-11 . . . . . . . . 6-9 Hose . . . . . . . . . . . . . . . . . . . . . . . . . 306059-000 . . . . . 6-17 Hose . . . . . . . . . . . . . . . . . . . . . . . . . 306306-009 . . . . . 6-51 Hose . . . . . . . . . . . . . . . . . . . . . . . . . 306306-010 . . . . . 6-51 Hose . . . . . . . . . . . . . . . . . . . . . . . . . 306306-011 . . . . . 6-51 Hose . . . . . . . . . . . . . . . . . . . . . . . . . 306306-012 . . . . . 6-51 Hose . . . . . . . . . . . . . . . . . . . . . . . . . 306306-013 . . . . . 6-51 Hose . . . . . . . . . . . . . . . . . . . . . . . . . 306306-014 . . . . . 6-51 Hose . . . . . . . . . . . . . . . . . . . . . . . . . 306306-015 . . . . . 6-49 Hose . . . . . . . . . . . . . . . . . . . . . . . . . 306306-016 . . . . . 6-49 Hose . . . . . . . . . . . . . . . . . . . . . . . . . 306306-017 . . . . . 6-49 Hose . . . . . . . . . . . . . . . . . . . . . . . . . 306672-001 . . . . . . 6-5 Hose . . . . . . . . . . . . . . . . . . . . . . . . . 306672-003 . . . . . . 6-5 Hose . . . . . . . . . . . . . . . . . . . . . . . . . 311381-005 . . . . . 6-47 Hose . . . . . . . . . . . . . . . . . . . . . . . . . 311381-032 . . . . . 6-47 Hose . . . . . . . . . . . . . . . . . . . . . . . . . 311381-033 . . . . . 6-49 Hose . . . . . . . . . . . . . . . . . . . . . . . . . 311381-033 . . . . . 6-51 Hose . . . . . . . . . . . . . . . . . . . . . . . . . 311381-034 . . . . . 6-49 Hose . . . . . . . . . . . . . . . . . . . . . . . . . 311381-034 . . . . . 6-51 Hose . . . . . . . . . . . . . . . . . . . . . . . . . 49516-34 . . . . . . . . 6-9 Hose . . . . . . . . . . . . . . . . . . . . . . . . . 49516-46 . . . . . . . . 6-9 Hose . . . . . . . . . . . . . . . . . . . . . . . . . 49517-19 . . . . . . . 6-11 Hose . . . . . . . . . . . . . . . . . . . . . . . . . 49517-19 . . . . . . . 6-13 Hose . . . . . . . . . . . . . . . . . . . . . . . . . 49517-21 . . . . . . . 6-13 Hose . . . . . . . . . . . . . . . . . . . . . . . . . 49517-21 . . . . . . . . 6-7 Hose . . . . . . . . . . . . . . . . . . . . . . . . . 49517-21 . . . . . . . . 6-9 Hose . . . . . . . . . . . . . . . . . . . . . . . . . 49517-27 . . . . . . . 6-13 Hose . . . . . . . . . . . . . . . . . . . . . . . . . 49517-28 . . . . . . . 6-13 Hose . . . . . . . . . . . . . . . . . . . . . . . . . 49517-30 . . . . . . . 6-11 Hose . . . . . . . . . . . . . . . . . . . . . . . . . 49517-31 . . . . . . . 6-11 Hose . . . . . . . . . . . . . . . . . . . . . . . . . 49517-32 . . . . . . . 6-13 Hose . . . . . . . . . . . . . . . . . . . . . . . . . 49517-32 . . . . . . . . 6-9 Hose, Spool Valve To Tank. . . . . . . . . . 49517-18 . . . . . . . . 6-3 Housing, Switch . . . . . . . . . . . . . . . . . 301717-000 . . . . . 3-11 Hub. . . . . . . . . . . . . . . . . . . . . . . . . . 304747-000 . . . . . 7-26 Insulator, Main Terminal. . . . . . . . . . . . 1-105-231/11 . . . . 5-17 Key . . . . . . . . . . . . . . . . . . . . . . . . . . 11844-02 . . . . . . . . 4-3 Key . . . . . . . . . . . . . . . . . . . . . . . . . . 11844-02 . . . . . . . . 4-5 Keys, Set of 2 . . . . . . . . . . . . . . . . . . . 302092-000 . . . . . . 5-3 Kit, Bearing . . . . . . . . . . . . . . . . . . . . 11205-26 . . . . . . . . 3-5 Kit, Bearing . . . . . . . . . . . . . . . . . . . . 11205-30 . . . . . . . . 3-5 Kit, Compensator Seal . . . . . . . . . . . . . 305755-010 . . . . . . 6-5 Kit, Cover Band, EE. . . . . . . . . . . . . . . 305982-000 . . . . . 5-25 Kit, Cover Band, EE. . . . . . . . . . . . . . . 305981-000 . . . . . 5-23 Kit, Field Coil . . . . . . . . . . . . . . . . . . . 306643-000 . . . . . 5-25 Kit, Field Coil . . . . . . . . . . . . . . . . . . . 307633-000 . . . . . 5-23 Kit, Handset . . . . . . . . . . . . . . . . . . . . 950-185/002 . . . . 8-13 Kit, Knob . . . . . . . . . . . . . . . . . . . . . . 311115-000 . . . . . 7-27 Kit, Lead Assembly . . . . . . . . . . . . . . . 302363-000 . . . . . 5-25 Kit, Lead Assembly . . . . . . . . . . . . . . . 307637-000 . . . . . 5-23 Kit, Pin. . . . . . . . . . . . . . . . . . . . . . . . 308439-000 . . . . . . 3-3 Kit, Sea . . . . . . . . . . . . . . . . . . . . . . . 1026729/001 . . . 6-41 Kit, Seal. . . . . . . . . . . . . . . . . . . . . . . 851-200-587. . . . . 7-25

A-4

Description

Part No.

Page

Kit, Seal. . . . . . . . . . . . . . . . . . . . . . . 1027170/001 . . . 6-43 Kit, Seal. . . . . . . . . . . . . . . . . . . . . . . 305119-000 . . . . . 6-29 Kit, Seal. . . . . . . . . . . . . . . . . . . . . . . 305121-000 . . . . . 6-29 Kit, Seal. . . . . . . . . . . . . . . . . . . . . . . 1021170/001 . . . 6-35 Kit, Seal. . . . . . . . . . . . . . . . . . . . . . . 1026728/001 . . . 6-33 Kit, Seal. . . . . . . . . . . . . . . . . . . . . . . 1027170/001 . . . 6-39 Kit, Seal. . . . . . . . . . . . . . . . . . . . . . . 24536-00 . . . . . . . 6-37 Kit, Seal. . . . . . . . . . . . . . . . . . . . . . . 304726-010 . . . . . 6-45 Kit, Tip, Contactor. . . . . . . . . . . . . . . . 1-105-224/07. . . . 5-15 Knob, Auxiliary (Tilt and Auxiliary Function). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306341-004 . . . . . 6-21 Knob, Auxiliary (Tilt and Sideshift) . . . . 306341-002 . . . . . 6-21 Knob, Auxiliary (Tilt and Sideshift, Auxiliary Function). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306342-004 . . . . . 6-21 Knob, Auxiliary (Tilt) . . . . . . . . . . . . . . 305858-001 . . . . . 6-21 Knob, Lift/Lower . . . . . . . . . . . . . . . . . 305858-000 . . . . . 6-19 Knob, Lift/Lower . . . . . . . . . . . . . . . . . 305858-000 . . . . . 6-21 Latch . . . . . . . . . . . . . . . . . . . . . . . . . 301889-000 . . . . . . 2-7 Latch . . . . . . . . . . . . . . . . . . . . . . . . . 304574-000 . . . . . . 2-7 Lens, Amber . . . . . . . . . . . . . . . . . . . . 306366-000 . . . . . . 8-5 Lens, Blue . . . . . . . . . . . . . . . . . . . . . 306367-000 . . . . . . 8-5 Lens, Red . . . . . . . . . . . . . . . . . . . . . . 306368-000 . . . . . . 8-5 Lever . . . . . . . . . . . . . . . . . . . . . . . . . 300201-000 . . . . . . 4-6 Lid . . . . . . . . . . . . . . . . . . . . . . . . . . 305972-000 . . . . . 2-17 Lifter, Battery Pack . . . . . . . . . . . . . . . 300128-000 . . . . . 8-13 Light, Flashing, Amber. . . . . . . . . . . . . 305979-000 . . . . . . 8-5 Light, Flashing, Red . . . . . . . . . . . . . . . 305979-001 . . . . . . 8-5 Light, Strobe, Amber . . . . . . . . . . . . . . 305979-002 . . . . . . 8-5 Light, Strobe, Red . . . . . . . . . . . . . . . . 305979-003 . . . . . . 8-5 Light, Strobe, Red . . . . . . . . . . . . . . . . 305979-004 . . . . . . 8-5 Line, Hydraulic . . . . . . . . . . . . . . . . . . 305568-000 . . . . . 6-51 Link . . . . . . . . . . . . . . . . . . . . . . . . . . 14813-00 . . . . . . . 6-19 Link . . . . . . . . . . . . . . . . . . . . . . . . . . 14813-00 . . . . . . . 6-21 Linkage, Brake . . . . . . . . . . . . . . . . . . 301754-000 . . . . . . 4-3 Magnet . . . . . . . . . . . . . . . . . . . . . . . 13928-00 . . . . . . . 6-15 Manifold Assembly, Tilt and Sideshifter . 308217-000 . . . . . 6-31 Meter, Hour . . . . . . . . . . . . . . . . . . . . 302201-000 . . . . . . 8-3 Motor Assembly, Drive . . . . . . . . . . . . 305880-000 . . . . . 5-25 Mounting . . . . . . . . . . . . . . . . . . . . . . 306000-000 . . . . . 6-17 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 1024557/06 . . . . 7-25 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 11261-11 . . . . . . . 6-27 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 11261-12 . . . . . . . 7-15 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 11261-12 . . . . . . . 7-17 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 301690-008 . . . . . 6-13 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 301960-004 . . . . . 3-11 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 301960-006 . . . . . . 4-3 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 301960-006 . . . . . 5-18 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 301960-006 . . . . . . 5-9 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 301960-008 . . . . . . 2-5 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 301960-008 . . . . . . 3-5 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 301960-008 . . . . . . 6-7 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 301960-008 . . . . . . 6-9 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 301960-016 . . . . . . 2-9 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 301960-020 . . . . . 2-13 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 301960-020 . . . . . . 7-5 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 301960-020 . . . . . . 7-7 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 304358-020 . . . . . 7-11 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 304358-020 . . . . . . 7-7 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 310959-008 . . . . . 6-47 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 49624-00 . . . . . . . 6-49 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 49624-00 . . . . . . . 6-51

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1010383B, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Alphabetical Parts Index

Description

Part No.

Page

Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 49624-00 . . . . . . . 6-51 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 49624-02 . . . . . . . 6-13 Nut, Clip . . . . . . . . . . . . . . . . . . . . . . 14851-04 . . . . . . . . 3-3 Nut, Clip . . . . . . . . . . . . . . . . . . . . . . 14851-04 . . . . . . . . 5-7 Nut, Flanged. . . . . . . . . . . . . . . . . . . . 164046 . . . . . . . . . . 4-5 Nut, Flanged. . . . . . . . . . . . . . . . . . . . 301654-012 . . . . . . 4-3 Nut, Flanged. . . . . . . . . . . . . . . . . . . . 301654-012 . . . . . . 4-5 Nut, Flanged. . . . . . . . . . . . . . . . . . . . 301654-012 . . . . . 5-19 Nut, Jam. . . . . . . . . . . . . . . . . . . . . . . 303716-020 . . . . . 7-11 Nut, Jam. . . . . . . . . . . . . . . . . . . . . . . 303716-020 . . . . . . 7-7 Nut, Jam. . . . . . . . . . . . . . . . . . . . . . . 304731-022 . . . . . 6-45 Nut, Jam. . . . . . . . . . . . . . . . . . . . . . . 306139-000 . . . . . 6-23 Nut, Jam. . . . . . . . . . . . . . . . . . . . . . . 306139-000 . . . . . 6-25 Nut, Lock . . . . . . . . . . . . . . . . . . . . . . 14908-29 . . . . . . . 6-45 Nut, Slotted. . . . . . . . . . . . . . . . . . . . . 304348-000 . . . . . 2-15 Nut, Twin . . . . . . . . . . . . . . . . . . . . . . 14986-03 . . . . . . . . 5-3 Orifice . . . . . . . . . . . . . . . . . . . . . . . . 306374-001 . . . . . . 6-7 Orifice, 0.046 in. (1.17 mm) . . . . . . . . 25969-02 . . . . . . . 6-47 Orifice, 0.046 in. (1.17 mm) . . . . . . . . 25969-02 . . . . . . . . 6-5 Orifice, 0.052 in. (1.31 mm) . . . . . . . . 25969-04 . . . . . . . 6-47 Orifice, 0.052 in. (1.31 mm) . . . . . . . . 25969-04 . . . . . . . . 6-5 O-Ring . . . . . . . . . . . . . . . . . . . . . . . . 11015-39 . . . . . . . 6-41 O-Ring . . . . . . . . . . . . . . . . . . . . . . . . 12391-10 . . . . . . . 6-41 O-Ring . . . . . . . . . . . . . . . . . . . . . . . . 202315 . . . . . . . . . 6-17 O-Ring . . . . . . . . . . . . . . . . . . . . . . . . 305125-000 . . . . . 6-29 O-Ring . . . . . . . . . . . . . . . . . . . . . . . . 305126-000 . . . . . 6-29 O-Ring . . . . . . . . . . . . . . . . . . . . . . . . 306123-000 . . . . . 6-23 O-Ring . . . . . . . . . . . . . . . . . . . . . . . . 306123-000 . . . . . 6-25 O-Ring . . . . . . . . . . . . . . . . . . . . . . . . 311795-000 . . . . . 6-29 Pad, Lower . . . . . . . . . . . . . . . . . . . . . 1024557/03 . . . . . 7-25 Pad, Lower, Hook . . . . . . . . . . . . . . . . 1024557/04 . . . . . 7-25 Pad, Upper . . . . . . . . . . . . . . . . . . . . . 1024557/18 . . . . . 7-25 Panel . . . . . . . . . . . . . . . . . . . . . . . . . 306345-000 . . . . . 5-11 Panel, Kick . . . . . . . . . . . . . . . . . . . . . 306858-000 . . . . . . 2-7 Panel, Kick . . . . . . . . . . . . . . . . . . . . . 307915-000 . . . . . . 2-7 Panel, Tilt . . . . . . . . . . . . . . . . . . . . . . 305268-000 . . . . . . 2-7 Pin With Cotter Pins . . . . . . . . . . . . . . . 49267-00 . . . . . . . 7-15 Pin With Cotter Pins . . . . . . . . . . . . . . . 49267-00 . . . . . . . . 7-5 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . 201450 . . . . . . . . . 6-17 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . 300758-002 . . . . . . 7-5 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . 301762-000 . . . . . . 3-3 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . 301778-000 . . . . . 3-11 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . 30556-00 . . . . . . . 6-39 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . 305693-000 . . . . . 7-21 Pin, Anchor . . . . . . . . . . . . . . . . . . . . . 300758-000 . . . . . 7-11 Pin, Anchor, Cylinder . . . . . . . . . . . . . . 300758-001 . . . . . . 7-7 Pin, Base . . . . . . . . . . . . . . . . . . . . . . 304707-000 . . . . . 6-45 Pin, Brake Pivot . . . . . . . . . . . . . . . . . . 301885-000 . . . . . . 3-3 Pin, Brake Pivot . . . . . . . . . . . . . . . . . . 305564-000 . . . . . . 3-3 Pin, Chain. . . . . . . . . . . . . . . . . . . . . . 30554-00 . . . . . . . 7-11 Pin, Chain. . . . . . . . . . . . . . . . . . . . . . 30554-00 . . . . . . . . 7-7 Pin, Chain. . . . . . . . . . . . . . . . . . . . . . 49818-00 . . . . . . . 7-17 Pin, Chain. . . . . . . . . . . . . . . . . . . . . . 49818-00 . . . . . . . . 7-9 Pin, Cotter. . . . . . . . . . . . . . . . . . . . . . 11133-04 . . . . . . . 7-21 Pin, Cotter. . . . . . . . . . . . . . . . . . . . . . 11133-05 . . . . . . . 7-11 Pin, Cotter. . . . . . . . . . . . . . . . . . . . . . 11133-05 . . . . . . . . 7-5 Pin, Cotter. . . . . . . . . . . . . . . . . . . . . . 11133-05 . . . . . . . . 7-7 Pin, Cotter. . . . . . . . . . . . . . . . . . . . . . 11157-03 . . . . . . . 7-11 Pin, Cotter. . . . . . . . . . . . . . . . . . . . . . 11157-03 . . . . . . . . 7-7 Pin, Dowel . . . . . . . . . . . . . . . . . . . . . 11890-09 . . . . . . . . 4-5 Pin, Dowel . . . . . . . . . . . . . . . . . . . . . 306007-000 . . . . . 6-17

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Description

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Pin, Groove . . . . . . . . . . . . . . . . . . . . 302572-000 . . . . . . 3-3 Pin, Rod End . . . . . . . . . . . . . . . . . . . . 304788-000 . . . . . 6-45 Pin, Roll . . . . . . . . . . . . . . . . . . . . . . . 11073-15 . . . . . . . . 7-3 Pin, Roll . . . . . . . . . . . . . . . . . . . . . . . 11073-21 . . . . . . . 7-15 Pin, Roll . . . . . . . . . . . . . . . . . . . . . . . 11073-23 . . . . . . . . 7-9 Pin, Roll . . . . . . . . . . . . . . . . . . . . . . . 11073-24 . . . . . . . 6-19 Pin, Roll . . . . . . . . . . . . . . . . . . . . . . . 11073-24 . . . . . . . 6-21 Pin, Roll . . . . . . . . . . . . . . . . . . . . . . . 11073-24 . . . . . . . . 7-3 Pin, Roll . . . . . . . . . . . . . . . . . . . . . . . 11073-34 . . . . . . . 2-15 Pin, Roll . . . . . . . . . . . . . . . . . . . . . . . 11073-44 . . . . . . . 6-45 Pin, Roll . . . . . . . . . . . . . . . . . . . . . . . 301964-032 . . . . . . 3-7 Pin, Roll . . . . . . . . . . . . . . . . . . . . . . . 301965-026 . . . . . 3-11 Pin, Split. . . . . . . . . . . . . . . . . . . . . . . 1024557/07. . . . . 7-25 Pin, Threaded . . . . . . . . . . . . . . . . . . . 301779-000 . . . . . . 3-7 Piston . . . . . . . . . . . . . . . . . . . . . . . . . 28137-00 . . . . . . . 6-39 Piston . . . . . . . . . . . . . . . . . . . . . . . . . 29634-00 . . . . . . . 6-41 Piston . . . . . . . . . . . . . . . . . . . . . . . . . 304112-000 . . . . . 6-35 Piston . . . . . . . . . . . . . . . . . . . . . . . . . 304112-000 . . . . . 6-43 Piston . . . . . . . . . . . . . . . . . . . . . . . . . 304736-000 . . . . . 6-45 Piston . . . . . . . . . . . . . . . . . . . . . . . . . 304920-000 . . . . . 6-37 Piston . . . . . . . . . . . . . . . . . . . . . . . . . 851-200-576 . . . . . 7-25 Piston . . . . . . . . . . . . . . . . . . . . . . . . . 870-523/225 . . . . 7-25 Pivot . . . . . . . . . . . . . . . . . . . . . . . . . 301748-000 . . . . . 2-13 Pivot, Handle . . . . . . . . . . . . . . . . . . . 301753-000 . . . . . . 3-3 Pivot . . . . . . . . . . . . . . . . . . . . . . . . . 304702-000 . . . . . . 7-3 Plate Assembly, Brush Box . . . . . . . . . . 307636-000 . . . . . 5-23 Plate Assembly, Brush . . . . . . . . . . . . . 200189 . . . . . . . . 5-21 Plate . . . . . . . . . . . . . . . . . . . . . . . . . 300200-000 . . . . . . 4-6 Plate . . . . . . . . . . . . . . . . . . . . . . . . . 301882-000 . . . . . . 2-7 Plate, Brush. . . . . . . . . . . . . . . . . . . . . 301280-005 . . . . . 5-25 Plate, Latch . . . . . . . . . . . . . . . . . . . . . 302060-000 . . . . . . 2-7 Plug Assembly. . . . . . . . . . . . . . . . . . . 306133-000 . . . . . 6-23 Plug Assembly. . . . . . . . . . . . . . . . . . . 306133-000 . . . . . 6-25 Plug . . . . . . . . . . . . . . . . . . . . . . . . . . 306141-000 . . . . . 6-23 Plug . . . . . . . . . . . . . . . . . . . . . . . . . . 306141-000 . . . . . 6-25 Plug . . . . . . . . . . . . . . . . . . . . . . . . . . 49274-10 . . . . . . . 6-41 Plug, Diode . . . . . . . . . . . . . . . . . . . . 49607-00 . . . . . . . . 8-6 Plug, Drain/Fill Pipe. . . . . . . . . . . . . . . 301653-020 . . . . . . 4-5 Plug, Hole . . . . . . . . . . . . . . . . . . . . . 14915-01 . . . . . . . . 8-3 Plug, Hole . . . . . . . . . . . . . . . . . . . . . 305919-000 . . . . . 6-19 Plug, Large . . . . . . . . . . . . . . . . . . . . . 305128-000 . . . . . 6-29 Plug, Small . . . . . . . . . . . . . . . . . . . . . 305127-000 . . . . . 6-29 Plunger Assembly . . . . . . . . . . . . . . . . 29830-00 . . . . . . . 6-41 Plunger Assembly . . . . . . . . . . . . . . . . 304106-000 . . . . . 6-35 Plunger Assembly . . . . . . . . . . . . . . . . 304106-000 . . . . . 6-43 Pocket . . . . . . . . . . . . . . . . . . . . . . . . 302153-000 . . . . . . 2-5 Poppet . . . . . . . . . . . . . . . . . . . . . . . . 306134-000 . . . . . 6-23 Poppet . . . . . . . . . . . . . . . . . . . . . . . . 306134-000 . . . . . 6-25 Potentiometer . . . . . . . . . . . . . . . . . . . 307593-000 . . . . . 3-11 Power Amplifier, 200 Amp . . . . . . . . . . 305878-000 . . . . . 5-11 Power Amplifier, 300 Amp . . . . . . . . . . 312052-000 . . . . . 5-11 Pump and Motor Assembly . . . . . . . . . . 305008-000 . . . . . 6-17 Pump and Motor Assembly . . . . . . . . . . 305008-001 . . . . . 6-17 Pump Assembly, 5 GPM. . . . . . . . . . . . 306671-000 . . . . . 6-17 Pump Assembly, 6 GPM. . . . . . . . . . . . 306004-000 . . . . . 6-17 Pump Motor Assembly . . . . . . . . . . . . . 306010-000 . . . . . 5-21 Race, Inner . . . . . . . . . . . . . . . . . . . . . 49993-07 . . . . . . . 7-11 Race, Inner . . . . . . . . . . . . . . . . . . . . . 49993-07 . . . . . . . 7-19 Receptacle, Socket. . . . . . . . . . . . . . . . 306216-001 . . . . . . 5-7 Reservoir . . . . . . . . . . . . . . . . . . . . . . 303872-000 . . . . . 6-15 Retainer . . . . . . . . . . . . . . . . . . . . . . . 11025-02 . . . . . . . 6-37

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A-5

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Alphabetical Parts Index

Description

Part No.

Page

Retainer . . . . . . . . . . . . . . . . . . . . . . . 301945-006 . . . . . . 4-3 Retainer . . . . . . . . . . . . . . . . . . . . . . . 304749-000 . . . . . 7-26 Retainer . . . . . . . . . . . . . . . . . . . . . . . 30555-00 . . . . . . . 6-39 Retainer, Ball . . . . . . . . . . . . . . . . . . . 306128-000 . . . . . 6-23 Retainer, Ball . . . . . . . . . . . . . . . . . . . 306128-000 . . . . . 6-25 Retainer, Spring . . . . . . . . . . . . . . . . . 301788-000 . . . . . 2-13 Return . . . . . . . . . . . . . . . . . . . . . . . . 101216 . . . . . . . . . 3-7 Reverser Assembly (3 Wire) . . . . . . . . . 305990-000 . . . . . 3-11 Ring . . . . . . . . . . . . . . . . . . . . . . . . . 23007-00 . . . . . . . . 4-5 Ring, Cylinder Cap . . . . . . . . . . . . . . . 870-523/227 . . . . 7-25 Ring, Retainer . . . . . . . . . . . . . . . . . . . 11826-18 . . . . . . . 6-33 Ring, Retainer . . . . . . . . . . . . . . . . . . . 11827-20 . . . . . . . 6-35 Ring, Retainer . . . . . . . . . . . . . . . . . . . 11827-20 . . . . . . . 6-43 Ring, Retainer . . . . . . . . . . . . . . . . . . . 11898-02 . . . . . . . 7-17 Ring, Retainer . . . . . . . . . . . . . . . . . . . 11898-06 . . . . . . . . 7-3 Ring, Retainer . . . . . . . . . . . . . . . . . . . 11898-09 . . . . . . . 6-45 Ring, Retainer . . . . . . . . . . . . . . . . . . . 23075-02 . . . . . . . 6-33 Ring, Retainer . . . . . . . . . . . . . . . . . . . 23075-02 . . . . . . . 6-35 Ring, Retainer . . . . . . . . . . . . . . . . . . . 23075-03 . . . . . . . 6-37 Ring, Retainer . . . . . . . . . . . . . . . . . . . 27892-00 . . . . . . . 6-41 Ring, Retainer . . . . . . . . . . . . . . . . . . . 300427-000 . . . . . 5-25 Ring, Retainer . . . . . . . . . . . . . . . . . . . 304983-000 . . . . . 7-19 Ring, Retainer . . . . . . . . . . . . . . . . . . . 307631-000 . . . . . 5-23 Ring, Wear . . . . . . . . . . . . . . . . . . . . 14890-14 . . . . . . . 6-37 Rivet, Tag. . . . . . . . . . . . . . . . . . . . . . 49663-00 . . . . . . . 2-21 Rod . . . . . . . . . . . . . . . . . . . . . . . . . . 851-200-590. . . . . 7-25 Rod . . . . . . . . . . . . . . . . . . . . . . . . . . 870-523/229 . . . . 7-25 Rod, Cylinder . . . . . . . . . . . . . . . . . . . 22434-14 . . . . . . . 6-39 Rod, Cylinder . . . . . . . . . . . . . . . . . . . 22434-15 . . . . . . . 6-39 Rod, Cylinder . . . . . . . . . . . . . . . . . . . 22434-16 . . . . . . . 6-39 Rod, Cylinder . . . . . . . . . . . . . . . . . . . 304737-000 . . . . . 6-45 Rod, Cylinder . . . . . . . . . . . . . . . . . . . 305090-000 . . . . . 6-35 Rod, Cylinder . . . . . . . . . . . . . . . . . . . 305090-001 . . . . . 6-35 Rod, Cylinder . . . . . . . . . . . . . . . . . . . 305090-002 . . . . . 6-35 Rod, Cylinder . . . . . . . . . . . . . . . . . . . 305413-000 . . . . . 6-33 Rod, Cylinder . . . . . . . . . . . . . . . . . . . 305413-001 . . . . . 6-33 Rod, Cylinder . . . . . . . . . . . . . . . . . . . 305413-002 . . . . . 6-33 Rod, Cylinder . . . . . . . . . . . . . . . . . . . 305444-000 . . . . . 6-37 Rod, Cylinder . . . . . . . . . . . . . . . . . . . 305444-001 . . . . . 6-37 Rod, Cylinder . . . . . . . . . . . . . . . . . . . 305444-002 . . . . . 6-37 Rod, Cylinder . . . . . . . . . . . . . . . . . . . 314123-001 . . . . . 6-43 Rod, Cylinder . . . . . . . . . . . . . . . . . . . 314123-002 . . . . . 6-43 Rod, Cylinder . . . . . . . . . . . . . . . . . . . 314123-003 . . . . . 6-43 Rod, Cylinder . . . . . . . . . . . . . . . . . . . 314124-008 . . . . . 6-41 Rod, Cylinder . . . . . . . . . . . . . . . . . . . 314124-009 . . . . . 6-41 Rod, Cylinder . . . . . . . . . . . . . . . . . . . 314124-010 . . . . . 6-41 Rod, Push . . . . . . . . . . . . . . . . . . . . . . 301798-000 . . . . . . 4-3 Rod, Push . . . . . . . . . . . . . . . . . . . . . . 305985-000 . . . . . . 4-3 Roller, Battery . . . . . . . . . . . . . . . . . . . 25204-09 . . . . . . . 2-11 Screw . . . . . . . . . . . . . . . . . . . . . . . . 1024557/08 . . . . 7-25 Screw . . . . . . . . . . . . . . . . . . . . . . . . 11885-03 . . . . . . . 6-27 Screw . . . . . . . . . . . . . . . . . . . . . . . . 301826-016 . . . . . . 2-7 Screw . . . . . . . . . . . . . . . . . . . . . . . . 301827-020 . . . . . . 2-7 Screw . . . . . . . . . . . . . . . . . . . . . . . . 301950-016 . . . . . 6-27 Screw . . . . . . . . . . . . . . . . . . . . . . . . 49548-00 . . . . . . . 6-33 Screw . . . . . . . . . . . . . . . . . . . . . . . . 49548-00 . . . . . . . 6-35 Screw . . . . . . . . . . . . . . . . . . . . . . . . 49548-00 . . . . . . . 6-37 Screw . . . . . . . . . . . . . . . . . . . . . . . . 49548-00 . . . . . . . 6-39 Screw . . . . . . . . . . . . . . . . . . . . . . . . 49548-00 . . . . . . . 6-41 Screw . . . . . . . . . . . . . . . . . . . . . . . . 49548-00 . . . . . . . 6-43 Screw, Adjustment. . . . . . . . . . . . . . . . 306126-000 . . . . . 6-23

A-6

Description

Part No.

Page

Screw, Adjustment . . . . . . . . . . . . . . . 306126-000 . . . . . 6-25 Screw, Button Head . . . . . . . . . . . . . . 302772-040 . . . . . 7-11 Screw, Cap . . . . . . . . . . . . . . . . . . . . 11017-04 . . . . . . . 2-15 Screw, Cap . . . . . . . . . . . . . . . . . . . . 11139-04 . . . . . . . . 7-9 Screw, Cap . . . . . . . . . . . . . . . . . . . . 11139-05 . . . . . . . . 7-9 Screw, Cap . . . . . . . . . . . . . . . . . . . . 11143-03 . . . . . . . 7-17 Screw, Cap . . . . . . . . . . . . . . . . . . . . 11854-04 . . . . . . . . 7-5 Screw, Cap . . . . . . . . . . . . . . . . . . . . 20055 . . . . . . . . . 6-19 Screw, Cap . . . . . . . . . . . . . . . . . . . . 20055 . . . . . . . . . 6-21 Screw, Cap . . . . . . . . . . . . . . . . . . . . 20616 . . . . . . . . . 2-13 Screw, Cap . . . . . . . . . . . . . . . . . . . . 22144 . . . . . . . . . 6-47 Screw, Cap . . . . . . . . . . . . . . . . . . . . 28336 . . . . . . . . . . 2-5 Screw, Cap . . . . . . . . . . . . . . . . . . . . 300947-007 . . . . . 6-17 Screw, Cap . . . . . . . . . . . . . . . . . . . . 300947-012 . . . . . 6-17 Screw, Cap . . . . . . . . . . . . . . . . . . . . 301652-016 . . . . . 6-13 Screw, Cap . . . . . . . . . . . . . . . . . . . . 301652-016 . . . . . 6-51 Screw, Cap . . . . . . . . . . . . . . . . . . . . 301652-016 . . . . . . 6-7 Screw, Cap . . . . . . . . . . . . . . . . . . . . 301652-016 . . . . . . 6-9 Screw, Cap . . . . . . . . . . . . . . . . . . . . 301652-016 . . . . . 7-11 Screw, Cap . . . . . . . . . . . . . . . . . . . . 301652-025 . . . . . . 2-7 Screw, Cap . . . . . . . . . . . . . . . . . . . . 301652-025 . . . . . 6-49 Screw, Cap . . . . . . . . . . . . . . . . . . . . 301652-025 . . . . . 6-51 Screw, Cap . . . . . . . . . . . . . . . . . . . . 301652-090 . . . . . 6-15 Screw, Cap . . . . . . . . . . . . . . . . . . . . 301825-010 . . . . . 2-17 Screw, Cap . . . . . . . . . . . . . . . . . . . . 301825-010 . . . . . 3-11 Screw, Cap . . . . . . . . . . . . . . . . . . . . 301825-010 . . . . . 8-11 Screw, Cap . . . . . . . . . . . . . . . . . . . . 301951-010 . . . . . 2-17 Screw, Cap . . . . . . . . . . . . . . . . . . . . 301951-010 . . . . . 5-11 Screw, Cap . . . . . . . . . . . . . . . . . . . . 301951-010 . . . . . 5-13 Screw, Cap . . . . . . . . . . . . . . . . . . . . 301951-010 . . . . . . 5-9 Screw, Cap . . . . . . . . . . . . . . . . . . . . 301951-010 . . . . . . 8-6 Screw, Cap . . . . . . . . . . . . . . . . . . . . 301951-016 . . . . . . 4-3 Screw, Cap . . . . . . . . . . . . . . . . . . . . 301951-016 . . . . . . 5-9 Screw, Cap . . . . . . . . . . . . . . . . . . . . 301952-040 . . . . . 5-18 Screw, Cap . . . . . . . . . . . . . . . . . . . . 301955-030 . . . . . 2-13 Screw, Cap . . . . . . . . . . . . . . . . . . . . 301957-030 . . . . . . 7-5 Screw, Cap . . . . . . . . . . . . . . . . . . . . 301957-030 . . . . . . 7-7 Screw, Cap . . . . . . . . . . . . . . . . . . . . 301957-030 . . . . . . 8-9 Screw, Cap . . . . . . . . . . . . . . . . . . . . 301957-035 . . . . . . 2-9 Screw, Cap . . . . . . . . . . . . . . . . . . . . 301957-035 . . . . . . 8-7 Screw, Cap . . . . . . . . . . . . . . . . . . . . 301957-060 . . . . . 7-12 Screw, Cap . . . . . . . . . . . . . . . . . . . . 301958-060 . . . . . . 7-5 Screw, Cap . . . . . . . . . . . . . . . . . . . . 301958-060 . . . . . . 7-7 Screw, Cap . . . . . . . . . . . . . . . . . . . . 301958-110 . . . . . 2-13 Screw, Cap . . . . . . . . . . . . . . . . . . . . 305065-110 . . . . . . 2-9 Screw, Cap . . . . . . . . . . . . . . . . . . . . 50003-01 . . . . . . . 6-51 Screw, Cap . . . . . . . . . . . . . . . . . . . . 50003-01 . . . . . . . 7-11 Screw, Cap . . . . . . . . . . . . . . . . . . . . 50005-07 . . . . . . . 5-19 Screw, Cap, Locking . . . . . . . . . . . . . . 301652-030 . . . . . . 2-7 Screw, Cap, Locking . . . . . . . . . . . . . . 301652-030 . . . . . 6-19 Screw, Cap, Locking . . . . . . . . . . . . . . 301652-030 . . . . . 6-21 Screw, Cap, Mounting . . . . . . . . . . . . 301951-010 . . . . . 5-15 Screw, Cap, Mounting . . . . . . . . . . . . 301951-010 . . . . . 5-17 Screw, Flat Head . . . . . . . . . . . . . . . . 301921-010 . . . . . 3-11 Screw, Flat Head . . . . . . . . . . . . . . . . 301922-014 . . . . . 6-19 Screw, Flat Head . . . . . . . . . . . . . . . . 301922-014 . . . . . 6-21 Screw, Flat Head . . . . . . . . . . . . . . . . 301922-100 . . . . . 3-11 Screw, Flat Head . . . . . . . . . . . . . . . . 301952-016 . . . . . . 8-5 Screw, Flat Head . . . . . . . . . . . . . . . . 305999-000 . . . . . 6-17 Screw, Flat Head, Locking . . . . . . . . . . 301922-020 . . . . . 3-11 Screw, Flat Head, Locking . . . . . . . . . . 301922-020 . . . . . . 3-3

Top of Section

1010383B, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Alphabetical Parts Index

Description

Part No.

Page

Screw, Flat Head, Locking . . . . . . . . . . 301922-020 . . . . . . 5-7 Screw, Flat, Socket Head . . . . . . . . . . . 11047-09 . . . . . . . 7-15 Screw, Flat, Socket Head . . . . . . . . . . . 301922-016 . . . . . . 2-7 Screw, Flat, Socket Head . . . . . . . . . . . 301922-025 . . . . . . 2-5 Screw, Flat, Socket Head . . . . . . . . . . . 301922-025 . . . . . . 3-3 Screw, Relief Adjuster. . . . . . . . . . . . . . 201512 . . . . . . . . . 6-17 Screw, Round . . . . . . . . . . . . . . . . . . . 11880-09 . . . . . . . . 5-3 Screw, Set . . . . . . . . . . . . . . . . . . . . . 301740-001 . . . . . . 3-3 Screw, Set . . . . . . . . . . . . . . . . . . . . . 301740-001 . . . . . 7-19 Screw, Shoulder . . . . . . . . . . . . . . . . . 301961-010 . . . . . 3-11 Screw, Shroud. . . . . . . . . . . . . . . . . . . 1-105-231/13 . . . . 5-17 Screw, Slotted . . . . . . . . . . . . . . . . . . . 11176-11 . . . . . . . . 8-5 Screw, Socket Head. . . . . . . . . . . . . . . 11852-17 . . . . . . . . 7-5 Screw, Socket Head. . . . . . . . . . . . . . . 27205. . . . . . . . . . 5-12 Screw, Socket Head. . . . . . . . . . . . . . . 301652-016 . . . . . . 3-3 Screw, Socket Head. . . . . . . . . . . . . . . 301652-016 . . . . . . 3-5 Screw, Socket Head. . . . . . . . . . . . . . . 301954-060 . . . . . . 4-3 Screw, Socket Head. . . . . . . . . . . . . . . 301955-016 . . . . . . 2-7 Screw, Socket Head. . . . . . . . . . . . . . . 301955-016 . . . . . . 3-5 Screw, Socket Head. . . . . . . . . . . . . . . 303009-025 . . . . . . 4-3 Screw, Socket Head. . . . . . . . . . . . . . . 303009-025 . . . . . . 4-5 Screw, Socket Head. . . . . . . . . . . . . . . 305141-035 . . . . . . 2-5 Screw, Socket Head. . . . . . . . . . . . . . . 305141-035 . . . . . . 2-9 Screw, Socket Head. . . . . . . . . . . . . . . 306006-000 . . . . . 6-17 Screw, Socket Head, Locking . . . . . . . . 301954-025 . . . . . 2-13 Screw, Socket Head, Locking . . . . . . . . 301954-025 . . . . . . 3-3 Screw, Socket Head, Locking . . . . . . . . 301954-025 . . . . . . 4-3 Screw, Socket Head, Locking . . . . . . . . 301954-025 . . . . . 7-26 Screw, Socket . . . . . . . . . . . . . . . . . . . 301954-035 . . . . . 3-11 Screw, Socket, Locking . . . . . . . . . . . . . 305141-050 . . . . . . 7-3 Screw, Top Cover . . . . . . . . . . . . . . . . 1-105-224/04 . . . . 5-15 Screw, Top Cover . . . . . . . . . . . . . . . . 1-105-224/04 . . . . 5-17 Seal . . . . . . . . . . . . . . . . . . . . . . . . . . 11039-31 . . . . . . . . 4-5 Seal . . . . . . . . . . . . . . . . . . . . . . . . . . 306640-000 . . . . . 5-25 Seal . . . . . . . . . . . . . . . . . . . . . . . . . . 307628-000 . . . . . 5-23 Seal, Felt . . . . . . . . . . . . . . . . . . . . . . 27810-00 . . . . . . . 2-15 Seal, Felt, Large. . . . . . . . . . . . . . . . . . 301946-000 . . . . . . 3-5 Seal, Felt, Small. . . . . . . . . . . . . . . . . . 301946-001 . . . . . . 3-5 Seal, Oil. . . . . . . . . . . . . . . . . . . . . . . 202393 . . . . . . . . . 6-17 Seat, Valve . . . . . . . . . . . . . . . . . . . . . 306125-000 . . . . . 6-23 Seat, Valve . . . . . . . . . . . . . . . . . . . . . 306125-000 . . . . . 6-25 Shaft . . . . . . . . . . . . . . . . . . . . . . . . . 21057-00 . . . . . . . 7-15 Shaft . . . . . . . . . . . . . . . . . . . . . . . . . 29637-00 . . . . . . . 7-11 Shaft . . . . . . . . . . . . . . . . . . . . . . . . . 304117-000 . . . . . 7-19 Shaft . . . . . . . . . . . . . . . . . . . . . . . . . 304610-000 . . . . . 6-51 Shaft . . . . . . . . . . . . . . . . . . . . . . . . . 304648-000 . . . . . 6-19 Shaft . . . . . . . . . . . . . . . . . . . . . . . . . 304648-000 . . . . . 6-21 Shaft, Cam . . . . . . . . . . . . . . . . . . . . . 301780-000 . . . . . . 3-7 Shaft, Roller . . . . . . . . . . . . . . . . . . . . 25203-09 . . . . . . . 2-11 Shaft, Sheave . . . . . . . . . . . . . . . . . . . 24497-00 . . . . . . . 7-17 Sheave . . . . . . . . . . . . . . . . . . . . . . . . 21056-00 . . . . . . . 7-15 Sheave . . . . . . . . . . . . . . . . . . . . . . . . 305148-000 . . . . . 6-49 Sheave . . . . . . . . . . . . . . . . . . . . . . . . 305148-000 . . . . . 6-51 Sheave . . . . . . . . . . . . . . . . . . . . . . . . 305535-000 . . . . . 6-51 Sheave, Chain. . . . . . . . . . . . . . . . . . . 22211-00 . . . . . . . 7-17 Sheave, Chain. . . . . . . . . . . . . . . . . . . 29624-00 . . . . . . . 7-11 Sheave, Chain. . . . . . . . . . . . . . . . . . . 29624-00 . . . . . . . 7-19 Sheave, Hose . . . . . . . . . . . . . . . . . . . 301837-000 . . . . . 7-12 Shield, Dust. . . . . . . . . . . . . . . . . . . . . 1-105-224/09 . . . . 5-15 Shield, Dust. . . . . . . . . . . . . . . . . . . . . 1-105-224/09 . . . . 5-17 Shim . . . . . . . . . . . . . . . . . . . . . . . . . 304357-000 . . . . . 7-19

1010383B, Issued 30 Oct. 2008

Description

Part No.

Page

Shim, 0.05 in. (1.27 mm). . . . . . . . . . . 11857-03 . . . . . . . 7-20 Shim, 0.05 in. (1.27 mm). . . . . . . . . . . 11857-03 . . . . . . . 7-22 Shim, 0.05 in. (1.27 mm). . . . . . . . . . . 11857-03 . . . . . . . 7-23 Shim, 0.05 in. (1.27 mm). . . . . . . . . . . 11857-03 . . . . . . . . 7-9 Shim, 0.05 in. (1.27 mm). . . . . . . . . . . 11857-05 . . . . . . . 7-11 Shim, 0.05 in. (1.27 mm). . . . . . . . . . . 11857-05 . . . . . . . 7-21 Shim, 0.05 in. (1.27 mm). . . . . . . . . . . 11857-05 . . . . . . . . 7-7 Shim, 0.08 in. (2.03 mm). . . . . . . . . . . 11857-09 . . . . . . . 7-11 Shim, 0.08 in. (2.03 mm). . . . . . . . . . . 11857-09 . . . . . . . 7-21 Shim, 0.08 in. (2.03 mm). . . . . . . . . . . 11857-09 . . . . . . . . 7-7 Shoe . . . . . . . . . . . . . . . . . . . . . . . . . 300203-000 . . . . . . 4-6 Shroud, Upper, Steel . . . . . . . . . . . . . . 1-105-231/12 . . . . 5-17 Sideshift Assembly . . . . . . . . . . . . . . . . 1026132/001. . . . 7-25 Sideshift Assembly . . . . . . . . . . . . . . . . 1026132/002. . . . 7-25 Sleeve . . . . . . . . . . . . . . . . . . . . . . . . 52-05103-00 . . . . . . 5-9 Socket, Relief Valve . . . . . . . . . . . . . . . 300161-000 . . . . . 8-13 Solenoid, Pump . . . . . . . . . . . . . . . . . . 22226-05 . . . . . . . 5-11 Spacer . . . . . . . . . . . . . . . . . . . . . . . . 21111-01 . . . . . . . . 7-5 Spacer . . . . . . . . . . . . . . . . . . . . . . . . 21111-02 . . . . . . . . 7-5 Spacer . . . . . . . . . . . . . . . . . . . . . . . . 29917-03 . . . . . . . 7-11 Spacer . . . . . . . . . . . . . . . . . . . . . . . . 306131-000 . . . . . 6-23 Spacer . . . . . . . . . . . . . . . . . . . . . . . . 306131-000 . . . . . 6-25 Spacer . . . . . . . . . . . . . . . . . . . . . . . . 307893-000 . . . . . . 3-3 Spool, “T” . . . . . . . . . . . . . . . . . . . . . 306137-000 . . . . . 6-23 Spool, “T” . . . . . . . . . . . . . . . . . . . . . 306137-000 . . . . . 6-25 Spring Set, Brush . . . . . . . . . . . . . . . . . 200190 . . . . . . . . 5-21 Spring . . . . . . . . . . . . . . . . . . . . . . . . 29635-00 . . . . . . . 6-35 Spring . . . . . . . . . . . . . . . . . . . . . . . . 29635-00 . . . . . . . 6-41 Spring . . . . . . . . . . . . . . . . . . . . . . . . 29635-00 . . . . . . . 6-43 Spring . . . . . . . . . . . . . . . . . . . . . . . . 300204-000 . . . . . . 4-6 Spring . . . . . . . . . . . . . . . . . . . . . . . . 300418-000 . . . . . 5-25 Spring . . . . . . . . . . . . . . . . . . . . . . . . 301920-000 . . . . . . 4-3 Spring . . . . . . . . . . . . . . . . . . . . . . . . 304921-000 . . . . . 6-37 Spring . . . . . . . . . . . . . . . . . . . . . . . . 305786-000 . . . . . 2-13 Spring . . . . . . . . . . . . . . . . . . . . . . . . 306005-000 . . . . . 6-17 Spring . . . . . . . . . . . . . . . . . . . . . . . . 30612-01 . . . . . . . 6-39 Spring . . . . . . . . . . . . . . . . . . . . . . . . 306129-000 . . . . . 6-23 Spring . . . . . . . . . . . . . . . . . . . . . . . . 306129-000 . . . . . 6-25 Spring . . . . . . . . . . . . . . . . . . . . . . . . 306132-000 . . . . . 6-23 Spring . . . . . . . . . . . . . . . . . . . . . . . . 306132-000 . . . . . 6-25 Spring . . . . . . . . . . . . . . . . . . . . . . . . 310376-000 . . . . . . 3-3 Spring, Brush . . . . . . . . . . . . . . . . . . . 307635-000 . . . . . 5-23 Spring, Load Check . . . . . . . . . . . . . . . 306130-000 . . . . . 6-23 Spring, Load Check . . . . . . . . . . . . . . . 306130-000 . . . . . 6-25 Spring, Return . . . . . . . . . . . . . . . . . . . 1-105-224/05 . . . . 5-15 Spring, Return . . . . . . . . . . . . . . . . . . . 1-105-224/05 . . . . 5-17 Spring, Return . . . . . . . . . . . . . . . . . . . 301917-000 . . . . . 3-11 Spring, Return . . . . . . . . . . . . . . . . . . . 46490 . . . . . . . . . . 3-7 Stem, Handle . . . . . . . . . . . . . . . . . . . 301766-000 . . . . . . 3-3 Strap, Static . . . . . . . . . . . . . . . . . . . . 306241-000 . . . . . 5-19 Stud Package, Terminal . . . . . . . . . . . . 200150 . . . . . . . . 5-21 Support . . . . . . . . . . . . . . . . . . . . . . . 304659-000 . . . . . . 2-5 Support, Cylinder, 32 in. . . . . . . . . . . . 1024557/11. . . . . 7-25 Support, Cylinder, 37 in. . . . . . . . . . . . 1024544/11. . . . . 7-25 Switch Assembly, Forward and Reverse . 308518-000 . . . . . 3-11 Switch . . . . . . . . . . . . . . . . . . . . . . . . 305861-000 . . . . . 6-21 Switch . . . . . . . . . . . . . . . . . . . . . . . . 306097-000 . . . . . 6-27 Switch, Brake Interlock (Sealed). . . . . . . 20323-00 . . . . . . . . 5-3 Switch, Brake Interlock . . . . . . . . . . . . . 20208-00 . . . . . . . . 5-3 Switch, Disconnect. . . . . . . . . . . . . . . . 305493-000 . . . . . . 5-3 Switch, Horn . . . . . . . . . . . . . . . . . . . . 302129-000 . . . . . 3-11

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A-7

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Alphabetical Parts Index

Description

Part No.

Page

Switch, Key . . . . . . . . . . . . . . . . . . . . 302016-000 . . . . . . 5-3 Switch, Lift . . . . . . . . . . . . . . . . . . . . . 302130-000 . . . . . 3-11 Switch, Lower . . . . . . . . . . . . . . . . . . . 302130-001 . . . . . 3-11 Switch, Toggle . . . . . . . . . . . . . . . . . . 14342-00 . . . . . . . . 5-3 Tee . . . . . . . . . . . . . . . . . . . . . . . . . . 49615-01 . . . . . . . 6-13 Tee . . . . . . . . . . . . . . . . . . . . . . . . . . 49615-02 . . . . . . . . 6-9 Tee . . . . . . . . . . . . . . . . . . . . . . . . . . 49616-02 . . . . . . . . 6-9 Thermostat . . . . . . . . . . . . . . . . . . . . . 49831-00 . . . . . . . 8-11 Tie, Cable . . . . . . . . . . . . . . . . . . . . . 25332-01 . . . . . . . . 5-9 Tire, Poly . . . . . . . . . . . . . . . . . . . . . . 303624-01 . . . . . . . 4-7 Tire, Rubber, Smooth . . . . . . . . . . . . . . 20071-01 . . . . . . . . 4-7 Tire, Rubber, Smooth, Non-Marking . . . 20071-03 . . . . . . . . 4-7 Tire, Rubber, Smooth, Siped . . . . . . . . . 20071-06 . . . . . . . . 4-7 Tire, Rubber, Traction, Lugged . . . . . . . 20071-04 . . . . . . . . 4-7 Tire, Rubber, Traction, Shell . . . . . . . . . 20071-05 . . . . . . . . 4-7 Tool, Bearing Installation . . . . . . . . . . . 300129-000 . . . . . 8-13 Tool, Lifting Hook . . . . . . . . . . . . . . . . 306597-000 . . . . . . 2-9 Tool, Lifting Hook . . . . . . . . . . . . . . . . 306598-000 . . . . . . 2-9 Tool, Lifting Hook . . . . . . . . . . . . . . . . 306596-000 . . . . . . 2-9 Tube . . . . . . . . . . . . . . . . . . . . . . . . . 304650-000 . . . . . 6-19 Tube . . . . . . . . . . . . . . . . . . . . . . . . . 304653-000 . . . . . 6-21 Tube . . . . . . . . . . . . . . . . . . . . . . . . . 304730-000 . . . . . 6-45 Tube . . . . . . . . . . . . . . . . . . . . . . . . . 306002-000 . . . . . 6-17 Tube . . . . . . . . . . . . . . . . . . . . . . . . . 306837-000 . . . . . . 6-9 Tube, Cylinder (1 Port). . . . . . . . . . . . . 304263-001 . . . . . 6-41 Tube, Cylinder (1 Port). . . . . . . . . . . . . 304263-003 . . . . . 6-41 Tube, Cylinder (1 Port). . . . . . . . . . . . . 304263-015 . . . . . 6-41 Tube, Cylinder (2 Ports) . . . . . . . . . . . . 304263-000 . . . . . 6-41 Tube, Cylinder (2 Ports) . . . . . . . . . . . . 304263-002 . . . . . 6-41 Tube, Cylinder (2 Ports) . . . . . . . . . . . . 304263-014 . . . . . 6-41 Tube, Cylinder . . . . . . . . . . . . . . . . . . 304108-000 . . . . . 6-43 Tube, Cylinder . . . . . . . . . . . . . . . . . . 304108-001 . . . . . 6-43 Tube, Cylinder . . . . . . . . . . . . . . . . . . 304108-002 . . . . . 6-43 Tube, Cylinder . . . . . . . . . . . . . . . . . . 305089-000 . . . . . 6-35 Tube, Cylinder . . . . . . . . . . . . . . . . . . 305089-001 . . . . . 6-35 Tube, Cylinder . . . . . . . . . . . . . . . . . . 305089-002 . . . . . 6-35 Tube, Cylinder . . . . . . . . . . . . . . . . . . 305438-000 . . . . . 6-39 Tube, Cylinder . . . . . . . . . . . . . . . . . . 305438-001 . . . . . 6-39 Tube, Cylinder . . . . . . . . . . . . . . . . . . 305438-002 . . . . . 6-39 Tube, Cylinder . . . . . . . . . . . . . . . . . . 305442-000 . . . . . 6-37 Tube, Cylinder . . . . . . . . . . . . . . . . . . 305442-001 . . . . . 6-37 Tube, Cylinder . . . . . . . . . . . . . . . . . . 305442-002 . . . . . 6-37 Tube, Cylinder . . . . . . . . . . . . . . . . . . 312859-000 . . . . . 6-33 Tube, Cylinder . . . . . . . . . . . . . . . . . . 312859-001 . . . . . 6-33 Tube, Cylinder . . . . . . . . . . . . . . . . . . 312859-002 . . . . . 6-33 Tube, Flash (Strobe Light) . . . . . . . . . . . 303305-000 . . . . . . 8-5 Tube, Lift/Lower . . . . . . . . . . . . . . . . . 304654-000 . . . . . 6-19 Tube, Lift/Lower . . . . . . . . . . . . . . . . . 304654-000 . . . . . 6-21 Valve Assembly, Control, Single Spool . 305937-000 . . . . . 6-23 Valve Assembly, Control, Solenoid . . . . 305021-000 . . . . . 6-29 Valve Assembly, Control, Two Spool . . . 305938-000 . . . . . 6-25 Valve, 3-Way, 2 Position . . . . . . . . . . . 305120-000 . . . . . 6-29 Valve, 4-Way, Spool . . . . . . . . . . . . . . 308328-000 . . . . . 6-31 Valve, Bi-Directional . . . . . . . . . . . . . . 304795-000 . . . . . 6-31 Valve, Check . . . . . . . . . . . . . . . . . . . 305117-000 . . . . . 6-29 Valve, Flow Control . . . . . . . . . . . . . . 306513-002 . . . . . . 6-9 Valve, Flow Control . . . . . . . . . . . . . . 307050-000 . . . . . . 6-9

A-8

Description

Part No.

Page

Valve, Flow Control. . . . . . . . . . . . . . . 21037-07 . . . . . . . 6-11 Valve, Flow Control. . . . . . . . . . . . . . . 21037-07 . . . . . . . 6-13 Valve, Flow Control. . . . . . . . . . . . . . . 21037-07 . . . . . . . . 6-7 Valve, Flow Control. . . . . . . . . . . . . . . 21037-07 . . . . . . . . 6-9 Valve, Flow Control. . . . . . . . . . . . . . . 26907-03 . . . . . . . 6-11 Valve, Flow Control. . . . . . . . . . . . . . . 26907-03 . . . . . . . . 6-7 Valve, Flow Control, 10 GPM . . . . . . . 26907-01 . . . . . . . 6-13 Valve, Flow Control, 16 GPM . . . . . . . 26907-00 . . . . . . . 6-13 Valve, Flow Limit, 7.5 GPM . . . . . . . . . 26907-02 . . . . . . . 6-13 Valve, Normally Closed. . . . . . . . . . . . 305118-000 . . . . . 6-29 Washer Package, Thrust . . . . . . . . . . . 200159 . . . . . . . . 5-21 Washer . . . . . . . . . . . . . . . . . . . . . . . 1024557/09 . . . . 7-25 Washer . . . . . . . . . . . . . . . . . . . . . . . 11857-03 . . . . . . . . 7-5 Washer . . . . . . . . . . . . . . . . . . . . . . . 11936-07 . . . . . . . 6-37 Washer . . . . . . . . . . . . . . . . . . . . . . . 11936-17 . . . . . . . 2-15 Washer . . . . . . . . . . . . . . . . . . . . . . . 11936-18 . . . . . . . . 5-3 Washer . . . . . . . . . . . . . . . . . . . . . . . 20375 . . . . . . . . . . 4-3 Washer . . . . . . . . . . . . . . . . . . . . . . . 301776-000 . . . . . 3-11 Washer . . . . . . . . . . . . . . . . . . . . . . . 302096-008 . . . . . . 3-3 Washer . . . . . . . . . . . . . . . . . . . . . . . 306136-000 . . . . . 6-23 Washer . . . . . . . . . . . . . . . . . . . . . . . 306136-000 . . . . . 6-25 Washer, Brass, Flat. . . . . . . . . . . . . . . 302792-000 . . . . . . 5-9 Washer, Flat . . . . . . . . . . . . . . . . . . . 11016-02 . . . . . . . . 7-5 Washer, Flat . . . . . . . . . . . . . . . . . . . 50000-15 . . . . . . . . 2-9 Washer, Flat . . . . . . . . . . . . . . . . . . . 50000-15 . . . . . . . . 8-9 Washer, Flat . . . . . . . . . . . . . . . . . . . 50000-17 . . . . . . . . 2-5 Washer, Flat . . . . . . . . . . . . . . . . . . . 50000-17 . . . . . . . . 2-9 Washer, Flat . . . . . . . . . . . . . . . . . . . 50000-17 . . . . . . . 5-19 Washer, Flat . . . . . . . . . . . . . . . . . . . 50000-19 . . . . . . . . 7-5 Washer, Flat . . . . . . . . . . . . . . . . . . . 50000-19 . . . . . . . . 7-7 Washer, Lock and Screw. . . . . . . . . . . 306142-000 . . . . . 6-23 Washer, Lock and Screw. . . . . . . . . . . 306142-000 . . . . . 6-25 Washer, Lock . . . . . . . . . . . . . . . . . . . 11009-05 . . . . . . . . 7-5 Washer, Lock . . . . . . . . . . . . . . . . . . . 11072-14 . . . . . . . 6-27 Washer, Lock . . . . . . . . . . . . . . . . . . . 300647-061 . . . . . 6-17 Washer, Lock . . . . . . . . . . . . . . . . . . . 300947-009 . . . . . 6-17 Washer, Lock . . . . . . . . . . . . . . . . . . . 50000-11 . . . . . . . 6-51 Washer, Lock . . . . . . . . . . . . . . . . . . . 50001-11 . . . . . . . 7-11 Washer, Seal . . . . . . . . . . . . . . . . . . . 1187-003 . . . . . . . 6-33 Washer, Seal . . . . . . . . . . . . . . . . . . . 11897-03 . . . . . . . 6-35 Washer, Seal . . . . . . . . . . . . . . . . . . . 11897-03 . . . . . . . 6-37 Washer, Seal . . . . . . . . . . . . . . . . . . . 11897-03 . . . . . . . 6-39 Washer, Seal . . . . . . . . . . . . . . . . . . . 11897-03 . . . . . . . 6-41 Washer, Seal . . . . . . . . . . . . . . . . . . . 11897-03 . . . . . . . 6-43 Washer, Seal . . . . . . . . . . . . . . . . . . . 11897-05 . . . . . . . . 4-5 Washer, Shim . . . . . . . . . . . . . . . . . . 29609-00 . . . . . . . 7-11 Washer, Spacer . . . . . . . . . . . . . . . . . 14935-01 . . . . . . . 2-15 Washer, Spacer . . . . . . . . . . . . . . . . . 14935-01 . . . . . . . 6-51 Washer, Spacer . . . . . . . . . . . . . . . . . 301298-000 . . . . . 2-15 Washer, Wave . . . . . . . . . . . . . . . . . 300421-000 . . . . . 5-25 Washer, Wave . . . . . . . . . . . . . . . . . 307638-000 . . . . . 5-23 Wheel . . . . . . . . . . . . . . . . . . . . . . . . 27808-00 . . . . . . . 2-15 Wheel, Drive . . . . . . . . . . . . . . . . . . . 302247-000 . . . . . . 4-7 Wheel, Load . . . . . . . . . . . . . . . . . . . 304748-002 . . . . . 7-26 Wire . . . . . . . . . . . . . . . . . . . . . . . . . 52-07933-00 . . . . . 5-7 Yoke Assembly . . . . . . . . . . . . . . . . . . 301944-000 . . . . . . 4-3 Yoke, Caster . . . . . . . . . . . . . . . . . . . 302058-000 . . . . . 2-15

Top of Section

1010383B, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Numerical Parts Index

APPENDIX B Part No.

Description

Numerical Parts Index Page

101216 ............................Return........................................ 3-7 1021170/001 ..................Kit, Seal................................... 6-35 1024544/11 ....................Support, Cylinder, 37 in. ........... 7-25 1024557/02 ....................Cap ........................................ 7-25 1024557/03 ....................Pad, Lower............................... 7-25 1024557/04 ....................Pad, Lower, Hook ..................... 7-25 1024557/05 ....................Hook, Lower............................. 7-25 1024557/06 ....................Nut ......................................... 7-25 1024557/07 ....................Pin, Split .................................. 7-25 1024557/11 ....................Support, Cylinder, 32 in. ........... 7-25 1024557/12 ....................Cylinder Assembly, Sideshift....... 7-25 1024557/18 ....................Pad, Upper .............................. 7-25 1026132/001 ..................Sideshift Assembly .................... 7-25 1026132/002 ..................Sideshift Assembly .................... 7-25 1026728/001 ..................Kit, Seal................................... 6-33 1026729/001 ..................Kit, Seal................................... 6-41 1027170/001 ..................Kit, Seal................................... 6-39 1027170/001 ..................Kit, Seal................................... 6-43 1046873/001 ..................Bearing ................................... 6-33 1046873/001 ..................Bearing ................................... 6-39 1046873/001 ..................Bearing ................................... 6-43 1046949/001 ..................Cylinder Assembly .................... 6-43 1046949/002 ..................Cylinder Assembly .................... 6-43 1046949/003 ..................Cylinder Assembly .................... 6-43 1046949/004 ..................Cylinder Assembly, Cold Storage........ ........................................ .............................................. 6-43 1046949/005 ..................Cylinder Assembly, Cold Storage........ ........................................ .............................................. 6-43 1046949/006 ..................Cylinder Assembly, Cold Storage........ ........................................ .............................................. 6-43 1047294/001 ..................Cylinder Assembly .................... 6-35 1047294/002 ..................Cylinder Assembly .................... 6-35 1047294/003 ..................Cylinder Assembly .................... 6-35 1047294/004 ..................Cylinder Assembly, Cold Storage........ ........................................ .............................................. 6-35 1047294/005 ..................Cylinder Assembly, Cold Storage........ ........................................ .............................................. 6-35 1047294/006 ..................Cylinder Assembly, Cold Storage........ ........................................ .............................................. 6-35 1067704/001 ..................Bearing ................................... 6-35 109631 ............................Cam.......................................... 3-7 11015-39..........................O-Ring..................................... 6-41 11020-15..........................Bushing ................................... 6-45 11020-41..........................Bushing ................................... 2-13 11020-46..........................Bushing ................................... 5-12 11020-47..........................Bushing ..................................... 7-3 11025-02..........................Retainer ................................... 6-37 11030-21..........................Bearing, Ball .............................. 4-5 11039-31..........................Seal .......................................... 4-5 1-105-224/01 ...................Contact Assembly, Fixed ............ 5-15 1-105-224/01 ...................Contact Assembly, Fixed ............ 5-17 1-105-224/02 ...................Contact Assembly, Moving ......... 5-15 1-105-224/02 ...................Contact Assembly, Moving ......... 5-17 1-105-224/03 ...................Cover, Top ............................... 5-15 1-105-224/03 ...................Cover, Top ............................... 5-17 1-105-224/05 ...................Spring, Return .......................... 5-15 1-105-224/05 ...................Spring, Return .......................... 5-17 1-105-224/06 ...................Coil and Frame Assembly .......... 5-15 1-105-224/07 ...................Kit, Tip, Contactor..................... 5-15 1-105-224/08 ...................Cap, End ................................. 5-15 1-105-224/09 ...................Shield, Dust.............................. 5-15 1-105-224/09 ...................Shield, Dust.............................. 5-17 1-105-224/10 ...................Bracket .................................... 5-15

1010383B, Issued 30 Oct. 2008

Part No.

Description

Page

1-105-224/10................... Bracket.................................... 5-17 1-105-231/06................... Coil and Frame Assembly .......... 5-17 1-105-231/11................... Insulator, Main Terminal ............ 5-17 1-105-231/12................... Shroud, Upper, Steel................. 5-17 11073-15 ......................... Pin, Roll..................................... 7-3 11073-21 ......................... Pin, Roll................................... 7-15 11073-23 ......................... Pin, Roll..................................... 7-9 11073-24 ......................... Pin, Roll................................... 6-19 11073-24 ......................... Pin, Roll................................... 6-21 11073-24 ......................... Pin, Roll..................................... 7-3 11073-34 ......................... Pin, Roll................................... 2-15 11073-44 ......................... Pin, Roll................................... 6-45 11160-09 ......................... Fitting, Grease ......................... 7-15 11160-09 ......................... Fitting, Grease ......................... 7-17 11160-11 ......................... Fitting, Grease ......................... 2-15 11160-11 ......................... Fitting, Grease ........................... 3-3 11160-11 ......................... Fitting, Grease ......................... 7-11 11160-11 ......................... Fitting, Grease ......................... 7-19 11160-14 ......................... Fitting, Grease, 90 Degree .......... 3-5 11205-26 ......................... Kit, Bearing ............................... 3-5 11205-27 ......................... Bearing ..................................... 4-5 11205-29 ......................... Bearing, Roller ......................... 2-15 11205-30 ......................... Kit, Bearing ............................... 3-5 11523-04 ......................... Bearing ................................... 7-15 11523-10 ......................... Bearing ................................... 7-17 11695-05 ......................... Bushing ..................................... 4-3 11695-06 ......................... Bushing, Flanged...................... 6-19 11695-06 ......................... Bushing, Flanged...................... 6-21 11695-12 ......................... Bearing, Flanged........................ 3-3 11813-14 ......................... Grommet ................................. 2-17 11813-15 ......................... Grommet ................................. 2-17 11826-18 ......................... Ring, Retainer .......................... 6-33 11827-20 ......................... Ring, Retainer .......................... 6-35 11827-20 ......................... Ring, Retainer .......................... 6-43 11844-02 ......................... Key........................................... 4-3 11844-02 ......................... Key........................................... 4-5 11857-03 ......................... Shim, 0.05 in. (1.27 mm).......... 7-20 11857-03 ......................... Shim, 0.05 in. (1.27 mm).......... 7-22 11857-03 ......................... Shim, 0.05 in. (1.27 mm).......... 7-23 11857-03 ......................... Shim, 0.05 in. (1.27 mm)............ 7-9 11857-05 ......................... Shim, 0.05 in. (1.27 mm).......... 7-11 11857-05 ......................... Shim, 0.05 in. (1.27 mm).......... 7-21 11857-05 ......................... Shim, 0.05 in. (1.27 mm)............ 7-7 11857-09 ......................... Shim, 0.08 in. (2.03 mm).......... 7-11 11857-09 ......................... Shim, 0.08 in. (2.03 mm).......... 7-21 11857-09 ......................... Shim, 0.08 in. (2.03 mm)............ 7-7 11897-03 ......................... Washer, Seal ........................... 6-35 11897-03 ......................... Washer, Seal ........................... 6-41 11897-03 ......................... Washer, Seal ........................... 6-43 11898-02 ......................... Ring, Retainer .......................... 7-17 11898-06 ......................... Ring, Retainer ............................ 7-3 11898-09 ......................... Ring, Retainer .......................... 6-45 119697 ............................ Gear....................................... 3-11 12391-10 ......................... O-Ring .................................... 6-41 13281-02 ......................... E-Clip........................................ 3-3 13857-01 ......................... Ball......................................... 6-39 13928-00 ......................... Magnet ................................... 6-15 14342-00 ......................... Switch, Toggle............................ 5-3 14813-00 ......................... Link......................................... 6-19 14813-00 ......................... Link......................................... 6-21 14835-08 ......................... Chain, Staging Lift .................... 7-11 14835-10 ......................... Chain, Staging Lift .................... 7-11 14835-11 ......................... Chain, Lift.................................. 7-7

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B-1

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Numerical Parts Index

Part No.

Description

Page

14835-28 ......................... Chain, Lift ..................................7-7 14835-38 ......................... Chain, Lift ..................................7-7 14835-70 ......................... Chain, Staging Lift.....................7-11 14835-83 ......................... Chain, Free Lift .........................7-11 14835-84 ......................... Chain, Free Lift .........................7-11 14835-85 ......................... Chain, Free Lift .........................7-11 14859-06 ......................... Clamp .......................................6-9 14890-14 ......................... Ring, Wear...............................6-37 14915-01 ......................... Plug, Hole ..................................8-3 15677-02 ......................... Clamp .....................................6-49 15677-02 ......................... Clamp .....................................6-51 15677-07 ......................... Clamp .......................................8-5 15677-10 ......................... Clamp .......................................3-3 15677-10 ......................... Clamp .......................................5-7 15677-11 ......................... Clamp .......................................6-7 15677-11 ......................... Clamp .......................................6-9 15677-15 ......................... Clamp .....................................6-13 200027............................ Band, Cover .............................5-21 200150............................ Stud Package, Terminal..............5-21 200159............................ Washer Package, Thrust.............5-21 200188............................ Brush Set..................................5-21 200189............................ Plate Assembly, Brush ................5-21 200190............................ Spring Set, Brush.......................5-21 200200............................ Head, Commutator End .............5-21 200307............................ Fan..........................................5-21 200309............................ Bearing, Ball, Sealed .................5-21 200310............................ Bearing, Ball, Sealed .................5-21 20071-01 ......................... Tire, Rubber, Smooth ...................4-7 20071-03 ......................... Tire, Rubber, Smooth, Non-Marking.... ........................................ .................................................4-7 20071-04 ......................... Tire, Rubber, Traction, Lugged.......4-7 20071-05 ......................... Tire, Rubber, Traction, Shell ..........4-7 20071-06 ......................... Tire, Rubber, Smooth, Siped .........4-7 201450............................ Pin ..........................................6-17 201489............................ Cap, Relief ...............................6-17 20208-00 ......................... Switch, Brake Interlock.................5-3 202154............................ Adapter, Flush and Hard To Reach..... ........................................ ...............................................8-13 202315............................ O-Ring .....................................6-17 202324............................ Coupler ...................................6-17 202393............................ Seal, Oil ..................................6-17 20323-00 ......................... Switch, Brake Interlock (Sealed) ....5-3 21037-07 ......................... Valve, Flow Control ...................6-11 21037-07 ......................... Valve, Flow Control ...................6-13 21037-07 ......................... Valve, Flow Control .....................6-7 21037-07 ......................... Valve, Flow Control .....................6-9 21055-00 ......................... Anchor, Chain ..........................7-15 21056-00 ......................... Sheave ....................................7-15 21057-00 ......................... Shaft........................................7-15 21089-01 ......................... Bearing....................................7-20 21089-01 ......................... Bearing....................................7-22 21089-01 ......................... Bearing....................................7-23 21089-01 ......................... Bearing......................................7-5 21089-01 ......................... Bearing......................................7-9 21089-02 ......................... Bearing....................................7-11 21089-02 ......................... Bearing....................................7-21 21089-02 ......................... Bearing......................................7-7 21110-00 ......................... Bar, Sheave Head .......................7-5 21111-01 ......................... Spacer.......................................7-5 21111-02 ......................... Spacer.......................................7-5 21112-00 ......................... Clamp .......................................7-5 21112-01 ......................... Bar, Clamp.................................7-5 21372-00 ......................... Fork Assembly, 30 in. ................7-27 21372-01 ......................... Fork Assembly, 36 in. ................7-27 21372-02 ......................... Fork Assembly, 42 in. ................7-27 21372-03 ......................... Fork Assembly, 48 in. ................7-27 22206-00 ......................... Guide, Piston Rod .....................6-33 22211-00 ......................... Sheave, Chain ..........................7-17

B-2

Part No.

Description

Page

22226-05..........................Solenoid, Pump ........................ 5-11 22257-00..........................Anchor, Chain .......................... 7-17 22434-14..........................Rod, Cylinder ........................... 6-39 22434-15..........................Rod, Cylinder ........................... 6-39 22434-16..........................Rod, Cylinder ........................... 6-39 23006-00..........................Gear, Pinion............................... 4-5 23007-00..........................Ring .......................................... 4-5 23008-00..........................Brake Assembly .......................... 4-6 23019-00..........................Drum, Brake............................... 4-3 23075-02..........................Ring, Retainer........................... 6-33 23075-02..........................Ring, Retainer........................... 6-35 23075-03..........................Ring, Retainer........................... 6-37 23309-01..........................Horn ....................................... 5-12 23452-01..........................Contactor, Line ......................... 5-13 24497-00..........................Shaft, Sheave ........................... 7-17 24514-00..........................Head, Sheave .......................... 7-17 24519-01..........................Channel..................................... 7-9 24519-02..........................Channel..................................... 7-9 24519-03..........................Channel..................................... 7-9 24536-00..........................Kit, Seal................................... 6-37 25008-01..........................Fork Assembly, 30 in. ................ 7-27 25008-02..........................Fork Assembly, 36 in. ................ 7-27 25008-03..........................Fork Assembly, 42 in. ................ 7-27 25008-04..........................Fork Assembly, 48 in. ................ 7-27 25094-04..........................Fuse, 300 Amp .......................... 5-9 25189-02..........................Bearing ................................... 2-11 25203-09..........................Shaft, Roller ............................. 2-11 25204-09..........................Roller, Battery ........................... 2-11 25332-01..........................Tie, Cable .................................. 5-9 25969-02..........................Orifice, 0.046 in. (1.17 mm) ..... 6-47 25969-02..........................Orifice, 0.046 in. (1.17 mm) ....... 6-5 25969-04..........................Orifice, 0.052 in. (1.31 mm) ..... 6-47 25969-04..........................Orifice, 0.052 in. (1.31 mm) ....... 6-5 26907-00..........................Valve, Flow Control, 16 GPM..... 6-13 26907-01..........................Valve, Flow Control, 10 GPM..... 6-13 26907-02..........................Valve, Flow Limit, 7.5 GPM........ 6-13 26907-03..........................Valve, Flow Control ................... 6-11 26907-03..........................Valve, Flow Control ..................... 6-7 27796-02..........................Base, Plate ............................... 2-15 27808-00..........................Wheel ..................................... 2-15 27809-00..........................Cap, Hub ................................ 2-15 27810-00..........................Seal, Felt ................................. 2-15 27892-00..........................Ring, Retainer........................... 6-41 28137-00..........................Piston ...................................... 6-39 29410-00..........................Decal, 300 Amp....................... 2-17 29624-00..........................Sheave, Chain.......................... 7-11 29624-00..........................Sheave, Chain.......................... 7-19 29630-00..........................Bearing ................................... 6-41 29634-00..........................Piston ...................................... 6-41 29635-00..........................Spring ..................................... 6-35 29635-00..........................Spring ..................................... 6-41 29635-00..........................Spring ..................................... 6-43 29637-00..........................Shaft ....................................... 7-11 29830-00..........................Plunger Assembly...................... 6-41 29917-03..........................Spacer .................................... 7-11 300128-000......................Lifter, Battery Pack..................... 8-13 300129-000......................Tool, Bearing Installation ............ 8-13 300161-000......................Socket, Relief Valve ................... 8-13 300199-000......................Cam.......................................... 4-6 300200-000......................Plate.......................................... 4-6 300201-000......................Lever ......................................... 4-6 300202-000......................Clip........................................... 4-6 300203-000......................Shoe ......................................... 4-6 300204-000......................Spring ....................................... 4-6 300418-000......................Spring ..................................... 5-25 300420-000......................Bearing ................................... 5-25 300427-000......................Ring, Retainer........................... 5-25 300435-000......................Band, Head ............................. 5-25

Top of Section

1010383B, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Numerical Parts Index

Part No.

Description

Page

3007182-000....................Harness, Tilt and Sideshift or.............. ........................................Tilt and Auxiliary ........................ 5-7 300758-000......................Pin, Anchor .............................. 7-11 300758-001......................Pin, Anchor, Cylinder .................. 7-7 300758-002......................Pin ............................................ 7-5 300947-008......................Ball ......................................... 6-17 301280-001......................Fan ......................................... 5-25 301280-005......................Plate, Brush .............................. 5-25 301297-000......................Axle, Caster ............................. 2-15 301445-001......................Battery Discharge Indicator/Hour....... ........................................Meter ........................................ 8-3 301580-001......................Case, Gear ................................ 4-5 301581-000......................Cover, Gear Case....................... 4-5 301627-000......................Gear, Drive ................................ 4-5 301633-007......................Drive Unit Assembly .................... 4-5 301653-020......................Plug, Drain/Fill Pipe .................... 4-5 301665-000......................Gear, Idler ................................. 4-5 301717-000......................Housing, Switch........................ 3-11 301718-000......................Control, Thumb........................... 3-7 301719-000......................Grip, Twist ............................... 3-11 301720-000......................Grip, Fixed .............................. 3-11 301721-000......................Guard ..................................... 3-11 301723-000......................Cover ...................................... 3-11 301724-000......................Bracket, Switch ......................... 3-11 301748-000......................Pivot........................................ 2-13 301753-000......................Pivot, Handle.............................. 3-3 301754-000......................Linkage, Brake............................ 4-3 301762-000......................Pin ............................................ 3-3 301764-000......................Baffle ........................................ 3-3 301766-000......................Stem, Handle ............................. 3-3 301777-000......................Bushing ................................... 3-11 301778-000......................Pin .......................................... 3-11 301779-000......................Pin, Threaded............................. 3-7 301780-000......................Shaft, Cam................................. 3-7 301781-000......................Block ....................................... 3-11 301788-000......................Retainer, Spring ........................ 2-13 301798-000......................Rod, Push................................... 4-3 301837-000......................Sheave, Hose ........................... 7-12 301844-000......................Console ..................................... 2-7 301860-000......................Anchor, Spring ........................... 4-3 301882-000......................Plate.......................................... 2-7 301885-000......................Pin, Brake Pivot........................... 3-3 301889-000......................Breaker, Control, 12 Amp............ 5-9 301889-000......................Latch ......................................... 2-7 301917-000......................Spring, Return .......................... 3-11 301920-000......................Spring ....................................... 4-3 301944-000......................Yoke Assembly ........................... 4-3 301945-006......................Retainer ..................................... 4-3 301946-000......................Seal, Felt, Large.......................... 3-5 301946-001......................Seal, Felt, Small.......................... 3-5 301949-000......................Bearing, Handle ......................... 4-3 301964-032......................Pin, Roll ..................................... 3-7 301965-026......................Pin, Roll ................................... 3-11 302016-000......................Switch, Key ................................ 5-3 302023-000......................Harness, Head ........................... 5-7 302058-000......................Yoke, Caster............................. 2-15 302060-000......................Plate, Latch ................................ 2-7 302061-000......................Bracket, Harness......................... 3-5 302069-000......................Bumper, Door ............................. 2-7 302080-000......................Clamp, Cable........................... 3-11 302092-000......................Keys, Set of 2............................. 5-3 302129-000......................Switch, Horn ............................ 3-11 302130-000......................Switch, Lift ............................... 3-11 302130-001......................Switch, Lower ........................... 3-11 302153-000......................Pocket ....................................... 2-5 302201-000......................Meter, Hour ............................... 8-3 302224-000......................Bracket, Heater......................... 8-11 302231-000......................Harness, Heater........................ 8-11

1010383B, Issued 30 Oct. 2008

Part No.

Description

Page

302247-000 ..................... Wheel, Drive ............................. 4-7 302290-000 ..................... Bumper ..................................... 3-3 302363-000 ..................... Kit, Lead Assembly ................... 5-25 302572-000 ..................... Pin, Groove ............................... 3-3 303305-000 ..................... Tube, Flash (Strobe Light) ............. 8-5 303624-01 ....................... Tire, Poly ................................... 4-7 303781-000 ..................... Counterweight, 441 lb. ............... 2-9 303782-000 ..................... Counterweight, 1477 lb. ............. 2-9 303872-000 ..................... Reservoir ................................. 6-15 304106-000 ..................... Plunger Assembly ..................... 6-35 304106-000 ..................... Plunger Assembly ..................... 6-43 304108-000 ..................... Tube, Cylinder.......................... 6-43 304108-001 ..................... Tube, Cylinder.......................... 6-43 304108-002 ..................... Tube, Cylinder.......................... 6-43 304112-000 ..................... Piston ...................................... 6-35 304112-000 ..................... Piston ...................................... 6-43 304117-000 ..................... Shaft ....................................... 7-19 304118-000 ..................... Head, Sheave .......................... 7-19 304263-000 ..................... Tube, Cylinder (2 Ports) ............. 6-41 304263-001 ..................... Tube, Cylinder (1 Port) .............. 6-41 304263-002 ..................... Tube, Cylinder (2 Ports) ............. 6-41 304263-003 ..................... Tube, Cylinder (1 Port) .............. 6-41 304263-014 ..................... Tube, Cylinder (2 Ports) ............. 6-41 304263-015 ..................... Tube, Cylinder (1 Port) .............. 6-41 304297-000 ..................... Contactor, Line, 300 Amp, E...... 5-15 304297-001 ..................... Contactor Assembly, EE............. 5-17 304315-001 ..................... Bar, Torsion.............................. 2-13 304316-001 ..................... Base, Spring ............................ 2-13 304349-000 ..................... Bearing, Thrust ......................... 2-15 304357-000 ..................... Shim ....................................... 7-19 304359-000 ..................... Anchor, Chain.......................... 7-11 304359-000 ..................... Anchor, Chain............................ 7-7 304549-000 ..................... Head, Sheave .......................... 7-15 304553-000 ..................... Counterweight, 1915 lb. ............. 2-9 304574-000 ..................... Latch ......................................... 2-7 304583-000 ..................... Caster Assembly....................... 2-15 304610-000 ..................... Shaft ....................................... 6-51 304633-000 ..................... Bracket.................................... 6-19 304633-000 ..................... Bracket.................................... 6-21 304647-000 ..................... Counterweight, 90 lb. ................ 2-9 304648-000 ..................... Shaft ....................................... 6-19 304648-000 ..................... Shaft ....................................... 6-21 304650-000 ..................... Tube ....................................... 6-19 304653-000 ..................... Tube ....................................... 6-21 304654-000 ..................... Tube, Lift/Lower........................ 6-19 304654-000 ..................... Tube, Lift/Lower........................ 6-21 304655-000 ..................... Handle.................................... 6-21 304659-000 ..................... Support ..................................... 2-5 304702-000 ..................... Pivot ......................................... 7-3 304707-000 ..................... Pin, Base ................................. 6-45 304726-000 ..................... Tilt Cylinder Assembly ............... 6-45 304726-010 ..................... Kit, Seal ................................. 6-45 304727-000 ..................... Eye, Rod.................................. 6-45 304730-000 ..................... Tube ....................................... 6-45 304735-000 ..................... Bearing ................................... 6-45 304736-000 ..................... Piston ...................................... 6-45 304737-000 ..................... Rod, Cylinder........................... 6-45 304747-000 ..................... Hub ........................................ 7-26 304748-002 ..................... Wheel, Load ............................ 7-26 304749-000 ..................... Retainer................................... 7-26 304783-000 ..................... Door, Battery ........................... 2-11 304788-000 ..................... Pin, Rod End ............................ 6-45 304794-000 ..................... Coil ........................................ 6-31 304795-000 ..................... Valve, Bi-Directional .................. 6-31 304797-000 ..................... Coil ........................................ 6-31 304860-000 ..................... Bearing ................................... 6-37 304920-000 ..................... Piston ...................................... 6-37 304921-000 ..................... Spring..................................... 6-37

Top of Section

B-3

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Numerical Parts Index

Part No.

Description

Page

304983-000 ..................... Ring, Retainer ...........................7-19 305008-000 ..................... Pump and Motor Assembly.........6-17 305008-001 ..................... Pump and Motor Assembly.........6-17 305009-000 ..................... Clamp .......................................2-5 305009-000 ..................... Clamp .....................................6-15 305010-000 ..................... Cap, Breather ...........................6-15 305021-000 ..................... Valve Assembly, Control, Solenoid..... ........................................ ...............................................6-29 305042-000 ..................... Frame, Battery Roller .................2-11 305089-000 ..................... Tube, Cylinder ..........................6-35 305089-001 ..................... Tube, Cylinder ..........................6-35 305089-002 ..................... Tube, Cylinder ..........................6-35 305090-000 ..................... Rod, Cylinder ...........................6-35 305090-001 ..................... Rod, Cylinder ...........................6-35 305090-002 ..................... Rod, Cylinder ...........................6-35 305106-000 ..................... Counterweight, 207 lb. ...............2-9 305106-001 ..................... Counterweight, 331 lb. ...............2-9 305117-000 ..................... Valve, Check ............................6-29 305118-000 ..................... Valve, Normally Closed .............6-29 305119-000 ..................... Kit, Seal ..................................6-29 305120-000 ..................... Valve, 3-Way, 2 Position ............6-29 305121-000 ..................... Kit, Seal ..................................6-29 305122-000 ..................... Coil .........................................6-29 305123-000 ..................... Filter Assembly..........................6-29 305124-000 ..................... Filter ........................................6-29 305125-000 ..................... O-Ring .....................................6-29 305126-000 ..................... O-Ring .....................................6-29 305127-000 ..................... Plug, Small ...............................6-29 305128-000 ..................... Plug, Large ...............................6-29 305136-000 ..................... Anchor, Chain ..........................7-21 305138-000 ..................... Backrest, 44 in. ..........................8-9 305138-001 ..................... Backrest, 36 in. ..........................8-9 305138-002 ..................... Backrest, 48 in. ..........................8-9 305148-000 ..................... Sheave ....................................6-49 305148-000 ..................... Sheave ....................................6-51 305211-000 ..................... Telescopic Weldment, Outer .......7-11 305211-001 ..................... Telescopic Weldment, Outer .......7-11 305211-002 ..................... Telescopic Weldment, Outer .......7-11 305268-000 ..................... Panel, Tilt ...................................2-7 305282-001 ..................... Battery Discharge Indicator, BDI ....8-3 305297-000 ..................... Telescopic Weldment, Intermediate..... ........................................ ...............................................7-11 305297-001 ..................... Telescopic Weldment, Intermediate..... ........................................ ...............................................7-11 305297-002 ..................... Telescopic Weldment, Intermediate..... ........................................ ...............................................7-11 305301-000 ..................... Telescopic Weldment, Inner ........7-11 305301-001 ..................... Telescopic Weldment, Inner ........7-11 305301-002 ..................... Telescopic Weldment, Inner ........7-11 305396-000 ..................... Telescopic Weldment, Outer .........7-5 305396-001 ..................... Telescopic Weldment, Outer .........7-5 305396-002 ..................... Telescopic Weldment, Outer .........7-5 305401-000 ..................... Telescopic Weldment, Inner ..........7-5 305401-001 ..................... Telescopic Weldment, Inner ..........7-5 305401-002 ..................... Telescopic Weldment, Inner ..........7-5 305413-000 ..................... Rod, Cylinder ...........................6-33 305413-001 ..................... Rod, Cylinder ...........................6-33 305413-002 ..................... Rod, Cylinder ...........................6-33 305415-000 ..................... Carriage Weldment ...................7-20 305423-000 ..................... Telescopic Weldment, Outer .........7-9 305423-001 ..................... Telescopic Weldment, Outer .........7-9 305423-002 ..................... Telescopic Weldment, Outer .........7-9 305430-000 ..................... Telescopic Weldment, Inner ..........7-9 305430-001 ..................... Telescopic Weldment, Inner ..........7-9 305430-002 ..................... Telescopic Weldment, Inner ..........7-9 305437-000 ..................... Cylinder Assembly ....................6-39 305437-001 ..................... Cylinder Assembly ....................6-39 305437-002 ..................... Cylinder Assembly ....................6-39

B-4

Part No.

Description

Page

305438-000......................Tube, Cylinder .......................... 6-39 305438-001......................Tube, Cylinder .......................... 6-39 305438-002......................Tube, Cylinder .......................... 6-39 305441-000......................Cylinder Assembly .................... 6-37 305441-001......................Cylinder Assembly .................... 6-37 305441-002......................Cylinder Assembly .................... 6-37 305442-000......................Tube, Cylinder .......................... 6-37 305442-001......................Tube, Cylinder .......................... 6-37 305442-002......................Tube, Cylinder .......................... 6-37 305444-000......................Rod, Cylinder ........................... 6-37 305444-001......................Rod, Cylinder ........................... 6-37 305444-002......................Rod, Cylinder ........................... 6-37 305445-000......................Carriage Weldment .................. 7-22 305445-000......................Carriage Weldment .................. 7-23 305469-000......................Telescopic Weldment, Outer ......... 7-7 305469-001......................Telescopic Weldment, Outer ......... 7-7 305469-002......................Telescopic Weldment, Outer ......... 7-7 305473-000......................Telescopic Weldment, Inner .......... 7-7 305473-001......................Telescopic Weldment, Inner .......... 7-7 305473-002......................Telescopic Weldment, Inner .......... 7-7 305477-000......................Carriage Weldment .................. 7-21 305493-000......................Switch, Disconnect ...................... 5-3 305507-000......................Decal, No Step......................... 2-21 305522-000......................Bracket .................................... 7-11 305535-000......................Sheave .................................... 6-51 30554-00..........................Pin, Chain................................ 7-11 30554-00..........................Pin, Chain.................................. 7-7 30555-00..........................Retainer ................................... 6-39 30556-00..........................Pin .......................................... 6-39 305564-000......................Pin, Brake Pivot........................... 3-3 305568-000......................Line, Hydraulic ......................... 6-51 305632-000......................Cushion ..................................... 2-5 305633-000......................Cushion ..................................... 2-5 305693-000......................Pin .......................................... 7-21 305716-000......................Handle .................................... 6-15 305755-000......................Cylinder Assembly, Compensator.. 6-5 305755-010......................Kit, Compensator Seal ................. 6-5 305786-000......................Spring ..................................... 2-13 305858-000......................Knob, Lift/Lower ....................... 6-19 305858-000......................Knob, Lift/Lower ....................... 6-21 305858-001......................Knob, Auxiliary (Tilt).................. 6-21 305861-000......................Switch ..................................... 6-21 305862-000......................Boot ........................................ 6-19 305862-000......................Boot ........................................ 6-21 305878-000......................Power Amplifier, 200 Amp ........ 5-11 305879-000......................Drive Motor Assembly ............... 5-23 305880-000......................Motor Assembly, Drive............... 5-25 305919-000......................Plug, Hole ................................ 6-19 305937-000......................Valve Assembly, Control, Single Spool. ........................................ .............................................. 6-23 305938-000......................Valve Assembly, Control, Two Spool ........................................ .............................................. 6-25 305946-000......................Bar, Down Stop .......................... 7-7 305967-000......................Bar, Bus..................................... 5-9 305968-000......................Bar, Bus..................................... 5-9 305969-000......................Bar, Bus, EE ............................... 5-9 305971-000......................Box ......................................... 2-17 305972-000......................Lid .......................................... 2-17 305974-000......................Cable........................................ 5-9 305974-001......................Cable........................................ 5-9 305974-004......................Cable, EE .................................. 5-9 305975-000......................Cable........................................ 5-9 305975-001......................Cable........................................ 5-9 305976-000......................Cable, Positive ......................... 5-18 305976-000......................Cable, Positive ........................... 5-9 305976-001......................Cable, Negative ....................... 5-18 305976-001......................Cable, Negative ......................... 5-9 305979-000......................Light, Flashing, Amber ................. 8-5

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1010383B, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Numerical Parts Index

Part No.

Description

Page

305979-001......................Light, Flashing, Red ..................... 8-5 305979-002......................Light, Strobe, Amber ................... 8-5 305979-003......................Light, Strobe, Red........................ 8-5 305979-004......................Light, Strobe, Red........................ 8-5 305981-000......................Kit, Cover Band, EE................... 5-23 305982-000......................Kit, Cover Band, EE................... 5-25 305983-000......................Band, Cover............................. 5-21 305985-000......................Rod, Push................................... 4-3 305990-000......................Reverser Assembly (3 Wire) ....... 3-11 306000-000......................Mounting ................................. 6-17 306001-000......................Cover ...................................... 6-17 306002-000......................Tube........................................ 6-17 306003-000......................Bolt ......................................... 6-17 306004-000......................Pump Assembly, 6 GPM ............ 6-17 306005-000......................Spring ..................................... 6-17 306009-000......................Head, End ............................... 6-17 306010-000......................Pump Motor Assembly ............... 5-21 306012-000......................Clamp ..................................... 6-17 306017-000......................Armature and Fan Assembly....... 5-21 306018-000......................Coil Package, Field ................... 5-21 306019-000......................Head, Drive End ....................... 5-21 306051-001......................Display, BDI/Hour Meter Lift Interrupt.. ........................................ ................................................ 8-3 306052-000......................Harness, Wire ............................ 8-3 306059-000......................Hose ....................................... 6-17 306060-000......................Filter........................................ 6-17 306061-000......................Adapter ................................... 6-17 306062-000......................Clamp ..................................... 6-17 306064-000......................Bracket, Switch ......................... 6-27 306097-000......................Switch ..................................... 6-27 306120-000......................Ball ......................................... 6-23 306120-000......................Ball ......................................... 6-25 30612-01..........................Spring ..................................... 6-39 306123-000......................O-Ring..................................... 6-23 306123-000......................O-Ring..................................... 6-25 306125-000......................Seat, Valve............................... 6-23 306125-000......................Seat, Valve............................... 6-25 306127-000......................Gasket..................................... 6-23 306127-000......................Gasket..................................... 6-25 306128-000......................Retainer, Ball............................ 6-23 306128-000......................Retainer, Ball............................ 6-25 306129-000......................Spring ..................................... 6-23 306129-000......................Spring ..................................... 6-25 306130-000......................Spring, Load Check................... 6-23 306130-000......................Spring, Load Check................... 6-25 306131-000......................Spacer .................................... 6-23 306131-000......................Spacer .................................... 6-25 306132-000......................Spring ..................................... 6-23 306132-000......................Spring ..................................... 6-25 306133-000......................Plug Assembly .......................... 6-23 306133-000......................Plug Assembly .......................... 6-25 306134-000......................Poppet..................................... 6-23 306134-000......................Poppet..................................... 6-25 306135-000......................Cap, End ................................. 6-23 306135-000......................Cap, End ................................. 6-25 306137-000......................Spool, “T”................................ 6-23 306137-000......................Spool, “T”................................ 6-25 306140-000......................Cap, Relief............................... 6-23 306140-000......................Cap, Relief............................... 6-25 306141-000......................Plug ........................................ 6-23 306141-000......................Plug ........................................ 6-25 306143-000......................Detent, Spool ........................... 6-23 306143-000......................Detent, Spool ........................... 6-25 306186-000......................Contact, Pin ............................... 8-5 306215-001......................Connector, Plug .......................... 5-7 306216-001......................Receptacle, Socket ...................... 5-7 306241-000......................Strap, Static ............................. 5-19 306259-000......................Bracket .................................... 6-49

1010383B, Issued 30 Oct. 2008

Part No.

Description

Page

306259-000 ..................... Bracket.................................... 6-51 306306-009 ..................... Hose ....................................... 6-51 306306-010 ..................... Hose ....................................... 6-51 306306-011 ..................... Hose ....................................... 6-51 306306-012 ..................... Hose ....................................... 6-51 306306-013 ..................... Hose ....................................... 6-51 306306-014 ..................... Hose ....................................... 6-51 306306-015 ..................... Hose ....................................... 6-49 306306-016 ..................... Hose ....................................... 6-49 306306-017 ..................... Hose ....................................... 6-49 306341-002 ..................... Knob, Auxiliary (Tilt and Sideshift)...... ........................................ .............................................. 6-21 306341-004 ..................... Knob, Auxiliary (Tilt and Auxiliary...... ........................................ Function) ................................. 6-21 306342-004 ..................... Knob, Auxiliary (Tilt and Sideshift....... ........................................ Auxiliary Function).................... 6-21 306345-000 ..................... Panel ...................................... 5-11 306366-000 ..................... Lens, Amber............................... 8-5 306367-000 ..................... Lens, Blue .................................. 8-5 306368-000 ..................... Lens, Red................................... 8-5 306369-000 ..................... Bulb, Flashing ............................ 8-5 306374-001 ..................... Orifice ...................................... 6-7 306396-000 ..................... Device, Pallet Centering .............. 8-7 306418-000 ..................... Decal, Lift/Lower ...................... 2-21 306418-001 ..................... Decal, Tilt ................................ 2-21 306419-002 ..................... Decal, Tilt/Sideshift................... 2-21 306419-004 ..................... Decal, Tilt/Auxiliary.................. 2-21 306420-001 ..................... Decal, Reach/Tilt/Auxiliary ....... 2-21 306420-002 ..................... Decal, Tilt/Auxiliary/Auxiliary ... 2-21 306467-000 ..................... Detent, Spool ........................... 6-25 306504-000 ..................... Bar, Bus..................................... 5-9 306513-002 ..................... Valve, Flow Control .................... 6-9 306596-000 ..................... Tool, Lifting Hook) ....................... 2-9 306597-000 ..................... Tool, Lifting Hook........................ 2-9 306598-000 ..................... Tool, Lifting Hook........................ 2-9 306640-000 ..................... Seal ........................................ 5-25 306641-000 ..................... Head, Drive End....................... 5-25 306642-000 ..................... Armature ................................. 5-25 306643-000 ..................... Kit, Field Coil ........................... 5-25 306644-000 ..................... Brush ...................................... 5-25 306645-000 ..................... Head, Commutator End............. 5-25 306670-000 ..................... Bolt......................................... 6-17 306671-000 ..................... Pump Assembly, 5 GPM ............ 6-17 306672-001 ..................... Hose ......................................... 6-5 306672-003 ..................... Hose ......................................... 6-5 306837-000 ..................... Tube ......................................... 6-9 306844-000 ..................... Decal, 24 Volt .......................... 2-21 306858-000 ..................... Panel, Kick ................................ 2-7 306898-000 ..................... Anchor, Hose ........................... 6-51 307050-000 ..................... Valve, Flow Control .................... 6-9 307069-000 ..................... Bracket...................................... 8-5 307151-000 ..................... Bracket...................................... 8-5 307193-000 ..................... Harness, Handle Stem................. 5-7 307444-000 ..................... Bushing ..................................... 3-7 307500-000 ..................... Decal, Warning, Hand.............. 2-21 307566-000 ..................... Harness..................................... 5-7 307589-000 ..................... Harness, Main ........................... 5-7 307593-000 ..................... Potentiometer ........................... 3-11 307628-000 ..................... Seal ........................................ 5-23 307629-000 ..................... Head, Drive End....................... 5-23 307630-000 ..................... Bearing ................................... 5-23 307631-000 ..................... Ring, Retainer .......................... 5-23 307632-000 ..................... Armature ................................. 5-23 307633-000 ..................... Kit, Field Coil ........................... 5-23 307634-000 ..................... Brush Assembly ........................ 5-23 307635-000 ..................... Spring, Brush ........................... 5-23 307636-000 ..................... Plate Assembly, Brush Box ......... 5-23 307637-000 ..................... Kit, Lead Assembly ................... 5-23

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B-5

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Numerical Parts Index

Part No.

Description

Page

307639-000 ..................... Head, Commutator End .............5-23 307644-000 ..................... Bracket Assembly, Potentiometer .3-11 307893-000 ..................... Spacer.......................................3-3 307915-000 ..................... Panel, Kick .................................2-7 308018-000 ..................... Bracket, Mounting .......................7-5 308217-000 ..................... Manifold Assembly, Tilt and Sideshifter ........................................ ...............................................6-31 308328-000 ..................... Valve, 4-Way, Spool..................6-31 308439-000 ..................... Kit, Pin .......................................3-3 308518-000 ..................... Switch Assembly, Forward and.......... ........................................ Reverse ....................................3-11 308570-000 ..................... Breaker, Circuit, 150 Amp ..........5-9 308570-001 ..................... Breaker, Circuit, 105 Amp ..........5-9 309733-000 ..................... Decal, Warning, Fork ................2-21 310376-000 ..................... Spring .......................................3-3 311115-000 ..................... Kit, Knob..................................7-27 311381-005 ..................... Hose........................................6-47 311381-032 ..................... Hose........................................6-47 311381-033 ..................... Hose........................................6-49 311381-033 ..................... Hose........................................6-51 311381-034 ..................... Hose........................................6-49 311381-034 ..................... Hose........................................6-51 311795-000 ..................... O-Ring .....................................6-29 311928-000 ..................... Door..........................................2-7 312052-000 ..................... Power Amplifier, 300 Amp.........5-11 312549-003 ..................... Cable ........................................5-9 312549-003 ..................... Cable ........................................5-9 312623-000 ..................... Decal, Graphic, No Riding.........2-21 312821-000 ..................... Decal, Warning ........................2-21 312859-000 ..................... Tube, Cylinder ..........................6-33 312859-001 ..................... Tube, Cylinder ..........................6-33 312859-002 ..................... Tube, Cylinder ..........................6-33 312860-000 ..................... Cylinder Assembly ....................6-33 312860-001 ..................... Cylinder Assembly ....................6-33 312860-002 ..................... Cylinder Assembly ....................6-33 314123-001 ..................... Rod, Cylinder ...........................6-43 314123-002 ..................... Rod, Cylinder ...........................6-43 314123-003 ..................... Rod, Cylinder ...........................6-43 314124-008 ..................... Rod, Cylinder ...........................6-41 314124-009 ..................... Rod, Cylinder ...........................6-41 314124-010 ..................... Rod, Cylinder ...........................6-41 314127-001 ..................... Cylinder Assembly (2 Ports) ........6-41 314127-002 ..................... Cylinder Assembly (1 Port) .........6-41 314127-003 ..................... Cylinder Assembly (2 Ports) ........6-41 314127-004 ..................... Cylinder Assembly (1 Port) .........6-41 314127-005 ..................... Cylinder Assembly (2 Ports) ........6-41 314127-006 ..................... Cylinder Assembly (1 Port) .........6-41 314135-001 ..................... Cylinder Assembly (2 Ports)............... ........................................ Cold Storage ............................6-41 314135-002 ..................... Cylinder Assembly (1 Port)................ ........................................ Cold Storage ............................6-41 314135-003 ..................... Cylinder Assembly (2 Ports)............... ........................................ Cold Storage ............................6-41 314135-004 ..................... Cylinder Assembly (1 Port)................ ........................................ Cold Storage ............................6-41 314135-005 ..................... Cylinder Assembly (2 Ports)............... ........................................ Cold Storage ............................6-41 314135-006 ..................... Cylinder Assembly (1 Port)................ ........................................ Cold Storage ............................6-41 314204-000 ..................... Cylinder Assembly, Sideshift .......7-25 411-511/015 ................... Decal, Raymond .......................2-21 46490.............................. Spring, Return.............................3-7 49267-00 ......................... Pin With Cotter Pins...................7-15 49267-00 ......................... Pin With Cotter Pins.....................7-5 49274-10 ......................... Plug.........................................6-41 49282-00 ......................... Fastener, Palnut...........................5-3 49283-00 ......................... Alarm, Travel ..............................8-6 49506-03 ......................... Heater .....................................8-11

B-6

Part No.

Description

Page

49516-34..........................Hose ......................................... 6-9 49516-46..........................Hose ......................................... 6-9 49516-49..........................Hose Assembly ......................... 6-13 49517-17..........................Hose Assembly ........................... 6-3 49517-17..........................Hose Assembly ........................... 6-5 49517-18..........................Hose Assembly ........................... 6-5 49517-18..........................Hose, Spool Valve To Tank ........... 6-3 49517-19..........................Hose ....................................... 6-11 49517-19..........................Hose ....................................... 6-13 49517-21..........................Hose ....................................... 6-13 49517-21..........................Hose ......................................... 6-7 49517-21..........................Hose ......................................... 6-9 49517-25..........................Hose Assembly ........................... 6-7 49517-27..........................Hose ....................................... 6-13 49517-28..........................Hose ....................................... 6-13 49517-30..........................Hose ....................................... 6-11 49517-31..........................Hose ....................................... 6-11 49517-32..........................Hose ....................................... 6-13 49517-32..........................Hose ......................................... 6-9 49587-01..........................Fitting, Diagnostic ..................... 6-15 49607-00..........................Diode ........................................ 5-7 49607-00..........................Plug, Diode ............................... 8-6 49615-01..........................Tee.......................................... 6-13 49615-02..........................Tee............................................ 6-9 49616-01..........................Fitting, Tee ............................... 6-11 49616-01..........................Fitting, Tee ............................... 6-13 49616-01..........................Fitting, Tee ................................. 6-3 49616-01..........................Fitting, Tee ................................. 6-5 49616-01..........................Fitting, Tee ................................. 6-7 49616-02..........................Tee............................................ 6-9 49623-00..........................Elbow, 90 Degree..................... 6-49 49623-00..........................Elbow, 90 Degree..................... 6-51 49632-00..........................Fitting, Bulkhead ....................... 6-49 49632-00..........................Fitting, Bulkhead ....................... 6-51 49634-00..........................Elbow, Bulkhead, 90 Degree...... 6-49 49634-00..........................Elbow, Bulkhead, 90 Degree...... 6-51 49634-02..........................Fitting, Bulkhead, 90 Degree...... 6-13 49635-00..........................Cap, Fitting .............................. 6-49 49635-00..........................Cap, Fitting .............................. 6-51 49641-54..........................Hose Assembly, 71/104 in. Mast....... ........................................ .............................................. 6-13 49641-55..........................Hose Assembly, 83/180 in. Mast....... ........................................ .............................................. 6-13 49641-56..........................Hose Assembly, 87/189 in. Mast....... ........................................ .............................................. 6-13 49642-09..........................Hose Assembly, 71/104 in. Mast 6-9 49642-10..........................Hose Assembly, 83/128 in. Mast 6-9 49642-11..........................Hose Assembly, 95/152 in. Mast 6-9 49649-02..........................Fitting, Reducer........................... 6-9 49653-01..........................Fitting, 90 Degree....................... 6-3 49653-01..........................Fitting, 90 Degree....................... 6-5 49653-08..........................Fitting, Elbow, 90 Degree .......... 6-47 49653-08..........................Fitting, Elbow, 90 Degree ............ 6-5 49654-01..........................Elbow, 45 Degree....................... 6-5 49655-01..........................Fitting, Adapter .......................... 6-3 49655-01..........................Fitting, Adapter .......................... 6-5 49656-01..........................Fitting, Adapter .......................... 6-3 49656-01..........................Fitting, Adapter .......................... 6-5 49656-08..........................Adapter, Straight ...................... 6-47 49656-08..........................Adapter, Straight ...................... 6-49 49656-08..........................Adapter, Straight ........................ 6-5 49656-08..........................Adapter, Straight ...................... 6-51 49656-12..........................Fitting, Adapter ........................ 6-11 49656-12..........................Fitting, Adapter ........................ 6-13 49656-12..........................Fitting, Adapter .......................... 6-7 49656-12..........................Fitting, Adapter .......................... 6-9 49663-00..........................Rivet, Tag................................. 2-21 49709-10..........................Clamp ....................................... 3-5

Top of Section

1010383B, Issued 30 Oct. 2008

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Numerical Parts Index

Part No.

Description

Page

49771-00..........................Contact, Socket .......................... 8-5 49771-02..........................Fitting, Male Tab Wire................. 5-3 49771-09..........................Fitting, Male Tab Wire............... 8-11 49818-00..........................Pin, Chain................................ 7-17 49818-00..........................Pin, Chain.................................. 7-9 49825-01..........................Channel, 71/104 in. Mast ......... 6-9 49825-02..........................Channel, 83/128 in. Mast ......... 6-9 49825-03..........................Channel, 95/152 in. Mast ......... 6-9 49831-00..........................Thermostat ............................... 8-11 49854-01..........................Connector, Battery .................... 5-18 49854-03..........................Connector, Battery .................... 5-18 49854-04..........................Connector, Battery .................... 5-18 49854-08..........................Connector, Battery .................... 5-18 49910-01..........................Bearing, Ball ............................ 2-15 49910-04..........................Bearing ................................... 7-26 49993-07..........................Race, Inner .............................. 7-11

1010383B, Issued 30 Oct. 2008

Part No.

Description

Page

49993-07 ......................... Race, Inner .............................. 7-19 49994-03 ......................... Bearing, Roller ......................... 7-11 49994-03 ......................... Bearing, Roller ......................... 7-19 52-05103-00..................... Sleeve ....................................... 5-9 52-07907-00..................... Cable........................................ 8-5 52-07933-00..................... Wire ......................................... 5-7 681-021/100 ................... Chain, Lift, 100 ft. .................... 7-15 681-022 ........................... Chain, Lift................................ 7-17 792-615 ........................... Fitting...................................... 7-25 851-200-587..................... Kit, Seal .................................. 7-25 851-200-590..................... Rod......................................... 7-25 870-523/227 ................... Ring, Cylinder Cap ................... 7-25 870-523/229 ................... Rod......................................... 7-25 950-185/002 ................... Kit, Handset ............................. 8-13 950-188 ........................... Cable, Handset ........................ 8-13

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B-7

Walkie Counterbalanced Stacker - Models RCS20/30/40 - Numerical Parts Index

Part No.

B-8

Description

Page

Part No.

Top of Section

Description

Page

1010383B, Issued 30 Oct. 2008

!1010383B! 1010383B