Raymond Forklift SS45 Hand Pallet Lift Truck Owner’s Operator Maintenance & Parts Manual - PDF

Owner, Operator, Maintenance, and Parts Manual

Model SS45 Hand Pallet Lift Truck

Owner, Operator, Maintenance, and Parts Manual

Model SS45 Hand Pallet Lift Truck

The following terms are trademarks of The Raymond Corporation: Raymond. All other brand and product names are trademarks or registered trademarks of their respective companies.

© 2016 The Raymond Corporation.

To locate your Raymond Sales and Service Center, go to www.raymondcorp.com

If you need assistance with your lift truck, contact your local authorized Raymond Sales and Service Center.

To order additional copies of this manual, contact your local authorized Raymond Sales and Service Center.

This publication, 1255510A, applies to the Model SS45, Hand Pallet Lift Trucks and to all subsequent releases of this product until otherwise indicated in new editions or bulletins. Changes occur periodically to the information in this publication.

Troubleshooting . . . . . . . . . . . . . . . . . . . . .20 Modifications and Additions . . . . . . . . . . . .22 Warranty Claim Procedure . . . . . . . . . . . . . .22 Recycling Your Old Raymond Parts . . . . . . .23 Hand Pallet Truck Warranty. . . . . . . . . . . . .24 Selected OSHA Regulations for Lift Trucks .25 APPENDIX A: Alphabetical Parts Index. . . . .27 APPENDIX B: Numerical Parts Index . . . . . .29 Alphabetical Index . . . . . . . . . . . . . . . . . . . .31 Major Truck Components . . . . . . . . . . . . . .33

Safety First . . . . . . . . . . . . . . . . . . . . . . . . . 2 Safe Use of This Hand Pallet Lift Truck is Your Responsibility . . . . . . . . . . . . . . . . . . . 2

Safety Equipment . . . . . . . . . . . . . . . . . . . . 2

Safety Rules. . . . . . . . . . . . . . . . . . . . . . . . . 2

Lifting the Hand Pallet Lift Truck . . . . . . . . 5

Hand Pallet Lift Truck Rating . . . . . . . . . . . 5

Operating Instructions. . . . . . . . . . . . . . . . . 6

Parking Brake (Optional) . . . . . . . . . . . . . . . 7

Handling The Load . . . . . . . . . . . . . . . . . . . . 8

Parking the Hand Pallet Lift Truck . . . . . . . . 9

Model SS45 Hand Pallet Lift Truck

Maintenance . . . . . . . . . . . . . . . . . . . . . . . 14 Maintenance and Repair . . . . . . . . . . . . . . 14 Inspection . . . . . . . . . . . . . . . . . . . . . . . . . 14

Assembly Instructions . . . . . . . . . . . . . . . . 10 Assembling the Control Handle . . . . . . . . . 12 Assembling Hydraulics in the Body . . . . . . 13

i

Hydraulic Pump - Model SS45 . . . . . . . . . . .40

Chassis - Model SS45. . . . . . . . . . . . . . . . . .36

Hardware Parts List . . . . . . . . . . . . . . . . . . .35

Recommended Spare Parts List . . . . . . . . . .34

Daily Service/Safety Checks . . . . . . . . . . . .21

Safety Regulations for Maintenance Work . .19

Delivery Inspection . . . . . . . . . . . . . . . . . . . 1

Model Covered . . . . . . . . . . . . . . . . . . . . . . . 1

Lubrication Diagram . . . . . . . . . . . . . . . . . 15 Hydraulic System . . . . . . . . . . . . . . . . . . . . 16

Safety Signs and Statements . . . . . . . . . . . . 1

Table of Contents

Table of Contents

Model SS45 Hand Pallet Lift Truck

Note tells you information that will make operating easier or better.

NOTE

Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.

! CAUTION

Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury.

1

Visually inspect the hand pallet truck frame components and hydraulic unit for damage during shipping by the carrier. If damage is evident, notify the delivering carrier immediately and file the necessary claims. Test the hand pallet truck pump for proper operation. If the hydraulic pump does not respond to movement of the handle, an air lock may have developed during shipping. To remedy this, go to the user friendly “Troubleshooting,” guide on page 20 in this manual.

Delivery Inspection

This manual covers the Model SS45 hand pallet lift truck.

This manual uses three types of safety signs and statements. Each is defined below.

! WARNING

Model Covered

Safety Signs and Statements

Safety Signs and Statements

Safety First

Heavy-duty gloves

•

Do not use the hand pallet lift truck if it is damaged or has any faults that might affect either its safety or its safe use.

•

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Read and obey all warnings and instructions contained in this manual.

•

Operate this hand pallet lift truck responsibly. If you fail to follow the safety rules while using this hand pallet lift truck, you could hurt yourself or someone else, or damage equipment.

2

Do not operate this hand pallet lift truck unless you are authorized and trained to do so.

Only handle loads on flat level surfaces. Do not use a loaded truck on inclines or declines.

•

•

Follow these safety rules:

Safety Rules

Safety glasses

•

We built this hand pallet lift truck for one job — to handle and transport material. Use it for nothing else.

Any equipment can be hazardous if not used properly, including this hand pallet lift truck.

Operate this hand pallet lift truck only if you are authorized and trained to do so.

Before you use this hand pallet lift truck, read this manual completely. Make sure that you understand all of the content. If you do not understand any part of this manual, tell your supervisor.

Safety shoes

Safe Use of This Hand Pallet Lift Truck is •

To avoid personal injury, always wear required personal protective equipment that includes the following:

Your Responsibility

Safety Equipment

Safety First

Always operate the hand pallet lift truck with care and good judgment. Be responsible.

Do not operate the hand pallet lift truck with oily hands or oily shoes, due to the risk of slipping.

Floors should be strong enough to handle the heaviest allowed load being transported.

Use extreme care around objects that stick out from racks, shelves, or walls. These objects can cause bodily injury or damage to the hand pallet lift truck.

Never carry passengers.

Never overload your hand pallet truck. Stay within the rated capacity.

Distribute the load evenly on the forks. Do not concentrate loads at one point or load one fork more than the other.

Never allow anyone to stand on or near the hand pallet lift truck’s forks.

•

•

•

•

•

•

•

•

Model SS45 Hand Pallet Lift Truck

Do not use the hand pallet lift truck if it has been repaired, modified, or adjusted, unless it has been checked and approved by your supervisor or another authorized person.

•

Be aware of other lift trucks in the area; operate the hand pallet lift truck cautiously.

•

3

Always yield the right-of-way to pedestrians.

•

Do not run while operating this hand pallet lift truck.

•

Always make sure that the load is stable before moving to eliminate the opportunity for load shift.

Horseplay is dangerous to personnel and equipment, and is not permitted.

•

•

Never allow anyone to stand in front of or immediately near a loaded hand pallet lift truck.

•

Do not allow your hand pallet truck to drop from one level to another. Even a drop of 1 in. (25 mm) more than doubles the effected load momentarily and results in a “shock” that can bend or break components.

Use the hand pallet lift truck only to transport loads.

• •

Never put your feet, hands, or any other body part under the frame assembly.

•

Safety Rules

Safety Rules

4

Use extreme care when rounding corners.

Too fast a speed could cause a hand pallet lift truck to tip. If loaded, the load could shift and fall.

When the load impairs visibility, the hand pallet lift truck should be pulled and not pushed.

Come to a stop gently and carefully to prevent the load from slipping off of the load carriers.

Always keep a safe distance from the edges of loading bays and loading ramps. Be attentive to marked risk areas.

Stop when approaching crossing aisles, when exiting an aisle, or when visibility is obstructed.

Before operating a hand pallet lift truck over a loading ramp, make sure that the loading ramp is correctly secured and has the necessary load bearing capacity. Operate the hand pallet lift truck slowly and carefully across the ramp.

When parking a hand pallet lift truck on another vehicle, make sure that the parking brake, if equipped, has been applied and/or a parking rack, if available, is used.

•

•

•

•

•

•

•

When not is use, lower the forks completely to avoid injury.

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Report all accidents—personal, damage to buildings or equipment—to your supervisor immediately. All unsafe conditions on the hand pallet lift truck should also be reported.

Before operating or moving a hand pallet lift truck into an elevator, make sure that the elevator is approved for total weight of the hand pallet lift truck, the load, the operator, and any other passenger in the elevator.

When entering the elevator, the load must enter first—not the operator. No other person should be in the elevator when the load or hand pallet lift truck enters or leaves.

•

•

Securely set the brakes and block the wheels of highway trucks, trailers, and railroad cars before you load or unload them. Check the highway truck/trailer/railroad car doorway clearance. Make sure floors of highway trucks, trailers, and railroad cars will support the weight of the loaded hand pallet truck. Cross railroad tracks only at approved floor grade crossings. Do not park hand pallet trucks within 8 ft. (2.4 m) of railroad tracks.

Ask local railroad authorities or your supervisor which warning devices to use.

•

NOTE

! WARNING

Model SS45 Hand Pallet Lift Truck

When lifting a hand pallet lift truck, using lifting equipment, it is recommended to use a hand pallet lift truck equipped with a lifting eye.

Injury may occur when lifting the hydraulic end of the hand pallet lift truck. Cuts may occur when lifting the forks and end-plate.

Use extreme caution when lifting a hand pallet lift truck by hand.

The weight of the load must be within the hand pallet lift truck’s permitted lifting capacity. For load weight and lifting capacity rate, see the specification tag on the truck and Figure 1.

To lift a hand pallet lift truck either by hand or with lifting equipment, follow these warning instructions.

Figure 1. Typical Hand Pallet Lift Truck Spec Tag

If any tag and/or decal becomes unreadable, it must be replaced. Contact your supervisor or local authorized Raymond Sales and Service Center for a replacement.

Hand Pallet Lift Truck Rating

Lifting the Hand Pallet Lift Truck

5

Lifting the Hand Pallet Lift Truck

Operating Instructions

6

Figure 2. Lift/Lower Instructions

For maximum operating efficiency, follow these instructions: (See Figure 2).

3. For free handle movement, place the lift/lower lever in the neutral position.

2. To lower the load, pull up on the lift/lower lever.

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The neutral position disengages the pump from the lifting mechanism. This frees the handle, which makes pulling loads much easier. Also, the pump is not being subjected to shock pressures while the hand pallet lift truck is in motion.

NOTE

3

Your head, arms, hands, legs, or feet can be seriously injured if they strike objects while the hand pallet truck is moving.

1. To lift the load, push down on the lift/lower lever. Pump the handle to lift the load from the floor.

2

1

Keep your body clear of the pallet truck and nearby objects and your hands on the control handle while walking with a hand pallet truck.

! WARNING

Operating Instructions

Model SS45 Hand Pallet Lift Truck

To avoid the risk of tripping, care should be taken to observe the parking brake’s protruding cable.

NOTE

To avoid the risk of being injured when using a hand pallet lift truck equipped with a parking brake, use extreme care around protruding parts, especially in a confined area.

! WARNING

If your hand pallet lift truck is equipped with a parking brake, obey the following warning: (See Figure 3.)

Parking Brake (Optional)

7

After applying the parking brake, check to make sure that the steering mechanism is locked. This will ensure you that the hand pallet lift truck has been properly parked.

Figure 3. Parking Brake (Optional)

Cable

Parking Brake

Parking Brake (Optional)

Handling The Load

8

• Always keep your hands on the control handle.

• Before lowering, make sure the area beneath the forks is clear.

• Make sure that there are no conditions in the hydraulic system that may cause accidental lowering.

To avoid injury, do the following: (For location of numbered callouts, see Figure 4.)

Never ride on the hand pallet lift truck.

The hand pallet lift truck is used only to transport loads.

Always wear appropriate safety apparel, such as safety shoes, safety glasses, and heavy-duty gloves when working with a hand pallet lift truck.

! WARNING

Handling The Load

(3)

(2)

(5)

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Figure 4. The Hand Pallet Lift Truck (See Table 1 on page 9.)

(4)

(1)

• Do not place your hands between the top cap (4) and the top nut (5).

• Do not place your hands between the control handle (1) and the control handle bracket (3).

Control Handle Protective Clamps

Control Handle Bracket

Top Cap

Top Nut

2

3

4

5

Handle only loads that are stable, evenly distributed on the forks, and safely arranged.

Use caution when handling long and high loads. Load support is recommended for high loads.

Loaded or unloaded, operate the hand pallet lift truck with great care. Overturning can occur, particularly when handling high loads or when operating with a hand pallet lift truck fitted with a load support or an extension frame in the raised position.

•

•

•

Model SS45 Hand Pallet Lift Truck

Handle only loads that are within the hand pallet lift truck’s permitted lifting capacity.

•

Obey these rules when handling a load:

Control Handle

1

Table 1. Legend for Figure 4, The Hand Pallet Lift Truck Callout Name of Callout Number

L

Use extreme care when cornering. If operating at too high a speed, the load could fall from the hand pallet lift truck.

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•

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9

Never park in areas that could cause personal injury or damage to any equipment.

Never park in areas that could obstruct other traffic or work areas.

Never park on an incline or with a raised load.

Make sure that the fork frame is fully lowered.

When parking the hand pallet lift truck, follow these instructions:

Parking the Hand Pallet Lift Truck

•

Parking the Hand Pallet Lift Truck

Assembly Instructions

10

See Table 2 and Figure 5 on page 11 for an exploded view of the hand pallet lift truck, the assembly reference, and location numbers.

Before assembling the hand pallet lift truck, always make sure that you are wearing appropriate safety apparel, such as safety glasses, safety shoes, and heavy-duty protective gloves.

! WARNING

Assembly Instructions

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7

5

1

3

9

8

6

2 16

10

4

11

12

13

15

14

14

Figure 5. Exploded View of Hand Pallet Lift Truck — Assembly Reference Numbers

Model SS45 Hand Pallet Lift Truck

16. Circlip

15. Locking Pin

14. Arm Bolts

13. Turning Tube Links

12. Pressure Plate

11. Top Cap

10. Hydraulic Assembly

9. Spring

8. Transport Pin

7. Nut

6. Lowering Pedal

5. Valve Rod

4. Locking Pin

3. Axle

2. Control Handle Bracket

1. Control Handle

Table 2.

Assembly Reference Numbers Legend

11

Assembly Instructions

Assembly Instructions

12

5. Slip the valve rod (5) through the hole on the axle (3).

4. Lock the axle (3) using the locking pin (4).

3. Make sure the tapered hole of the axle (3) faces downwards.

2. Fit the axle (3) in the bracket (2).

1. Secure the control handle (1) in the control handle bracket (2).

To assemble the control handle, follow these instructions: (See Figure 6 for a visual of the required assembly tools. See Figure 5 on page 11 for location of assembly reference numbers, and Table 2 for the legend of assembly reference numbers.)

Always assemble the control handle (1) before removing the transport pin (8).

The spring (9) may come loose and cause injuries if the transport pin (8) is removed prior to assembling the control handle (1).

! CAUTION

Assembling the Control Handle

Figure 6. Assembly Tools

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8. Push down on the control handle and remove the transport pin (8) that has been fitted prior to delivery.

7. Adjust the lifting/lowering function and the neutral position using the nut (7).

6. Engage the valve rod (5) in the groove of the lowering pedal (6).

Model SS45 Hand Pallet Lift Truck

To assemble hydraulics in the body, follow these instructions: (See Table 2 and Figure 5 on page 11.)

Always clean and inspect dismantled parts before re-assembling. Always replace gaskets before re-assembling.

NOTE

Use caution when inserting locking pins (4, 15) with a hammer. The force can cause the locking pins to bounce, causing damage. Be careful when fitting the locking pins.

When fitting a circlip (16), there is a risk that the circlip can slip off the circlip bar and cause injury. Be careful when fitting the circlip. Raymond recommends using circlip pliers as shown in Figure 6 on page 12.

! CAUTION

Assembling Hydraulics in the Body

13

3. Install the circlip (16) in the groove of the top cap (11).

2. Fit the arm bolts (14) and lock them with locking pins (15).

1. With the upper section of the hydraulic assembly (10) in the top cap (11), insert the hydraulic assembly pressure plate (12) between the turning tube links (13).

Assembly Instructions

Maintenance

Wheels—check for wear and damage (tread separation).

Decals and tags—check for proper placement and legibility.

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•

14

Control handle—check for damage or fracture.

•

Do a monthly inspection of the following:

Inspection

To make sure that your hand pallet lift truck is operating efficiently, economically, and safely, it is strongly recommended that a service and maintenance agreement be signed with your Raymond Sales and Service Center.

The hand pallet lift truck should be maintained on a regular basis, as set out in the service checks and lubrication diagram. (See Figure 7 on page 15.) Only authorized and trained personnel are permitted to maintain, adjust, or repair the hand pallet lift truck.

Maintenance and Repair

Maintenance

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5

Decal

6

7

Lifting

Neutral

Lowering

Legend of Reference Numbers: 1. Hydraulic tank 2. Pressure plate 3. Arm bolt 4. Torsion pipe 5. Push rod 6. Wheel fork, single Wheel fork, bogie 7. Push rod 8. Valve handle

15

All pivot points are equipped with lubricated bushings and bearings. To prolong the life of the truck, it is recommended that all pivot points be lubricated every 6 months. The truck is equipped with grease fittings conveniently located at important pivot points. Apply grease every 6 months under normal operating conditions.

Figure 7. Lubrication Diagram. (See Table 4 on page 18 for the Lubrication Chart)

Model SS45 Hand Pallet Lift Truck

3

2

4

1

8

Always clean the hand pallet lift truck to ensure its reliability. After cleaning the hand pallet lift truck, it should be lubricated by trained and authorized personnel only. For lubrication points, see Figure 7.

Lubrication Diagram

Maintenance

Maintenance

NOTE

16

3. Pump the truck to its maximum lift height.

2. Lower the truck and load with 600 lbs. (272 kg) (approximate).

1. Check for and fix and possible oil leaks.

Your hydraulic system is maintenance free. Do not add hydraulic oil unless there is, or has been, a leak. Use recommended hydraulic oil or equivalent. Other oils, fluids, or solvents can damage your hydraulic system. If you suspect additional oil is required, follow these steps:

Check with your supervisor to make sure that the correct type of hydraulic oil is used. (See Table 3 for “Types of Oil and Grease for the Hydraulic System.”)

Hydraulic System

3.7 4.0 4.4 4.7

3-1/2 in.

3-1/8 in.

2-3/4 in.

2-3/8 in.

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2. Pull up on the release lever (Item 58, Figure 3) and extend the lift piston fully.

1. Place and secure the truck on its right side (release valve facing the floor). Refer to Figure 3 on page 40.

Adding Oil (if required):

3.4

4 in.

2.7

4-3/4 in.

3.0

0

5-1/8 in.

4-3/8 in.

Oil to add (Fl. Oz.)

Distance (inches)

4. Measure the vertical height of the exposed piston (Item 13, Figure 3) and refer to the chart below.

Model SS45 Hand Pallet Lift Truck

ISO-VG27,5 Quality Level: ISO 6743-4 Category HV DIN 51524 Part 3 Category HVLP

Hydraulic Oil Less than -15°C

Statoil 131

Hydraulic Oil 32

ISO-VG32 Quality Level: ISO 6743-4 Category HM DIN 51524 Part 2 Category HLP

Hydraulic Oil Greater than -15°C

Product Name OKQ8 Rubens WB

Specification

Grease

Lubricant Specification

Oil and Grease Specification

Table 3. Types of Oil and Grease for the Hydraulic System

5. Pull up on the release lever (Item 58, Figure 3) and collapse the lift piston until oil starts to ooze from the screw.

4. Reinstall screw (Item 32, Figure 3) but do not tighten. Leave a 1/32 in. gap.

3. Remove screw (Item 32, Figure 3) and add the amount of oil determined by Step 4 (under Hydraulic System).

1 Liter: 233916-001 5 Liters: 233916-002

1 Liter: 233328-001 5 Liters: 233328-002

213366

Order No.

17

Maintenance

Maintenance

18

Hydraulic tank

Pressure plate

Arm bolt

Torsion pipe

Push rod

Wheel fork, single Wheel fork, bogie

Push rod

Valve handle

1

2

3

4

5

6

7

8

—

2

2 4

2

1

2

1

—

Greasing Oil

BP: Energrease LS EP 2 ESSO: MP Grease Gulf: Gulflex A Mobile: Mobile Grease 77 Shell: Alvania Grease 2 Texaco: Marfalk All Purpose

See page 17 for Types of Oil.

Table 4. Lubrication Chart. (See Figure 7 on page 15 for location of reference numbers.)

Lubrication Chart Number of Greasing Ref. No. Greasing Points Points Lubricant

6. Tighten the screw (Item 32, Figure 3) fully and return the truck upright.

It is extremely important that Step 5 is performed. Otherwise, air in the pump can force out the wiper seal (Item 39, Figure 3). Take care when adding oil not to introduce impurities into the hydraulic system.

! CAUTION

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Once every 6 months

Once a year

Intervals

Never wear loose fitting objects or jewelry.

•

Model SS45 Hand Pallet Lift Truck

Always keep the area where you work clean.

Oil and/or water make the floor slippery.

•

Safe maintenance practices conform with the following general guidelines:

Always secure the hand pallet lift truck when carrying out repairs. A badly supported hand pallet lift truck could cause injury.

! WARNING

Before welding or grinding on painted surfaces always sandblast (remove) at least 4 to 6 in. (102 to 152 mm) of paint.

Heated paint gives off harmful gases.

! WARNING

Safety Regulations for Maintenance Work Properly dispose of used solvents and all other cleaning/washing chemicals. Do not flush down drains. Follow manufacturer’s instructions for proper disposal.

•

19

Properly store or dispose of used oil. Follow manufacturer’s instructions.

•

Safety Regulations for Maintenance Work

Troubleshooting

Chain anchor is out of adjustment

Dirt or foreign particle is caught in the cone valve seat.

Pump is low on oil.

Eye bolt nut has loosened and is interfering with the pivot point.

Lifting, neutral, and lowering do not function properly.

Forks raise and sink with pump action.

Pump does not lift the load to the complete raised height.

Forks are not lowering completely.

20

An air lock in the hydraulic system.

Possible Cause

Pump does not lift the load.

Table 5. Troubleshooting Condition

Use the troubleshooting procedures shown in Table 5 as a guide only. Do not try to service this lift truck. Contact your Service Department or your

Troubleshooting

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Turn the truck on its side to access the underside of the fork. With a wrench, tighten the eye bolt nut against the push bar end.

Check for and fix any leaks. Refer to the hydraulic system section for the procedure for adding hydraulic oil. See “Hydraulic System” on page 16.

Pull up on the lift/lower lever and hold while pumping the handle 8 to 10 times to purge the valve system.

Turn the nut on the chain anchor clockwise until the pumping action, while in neutral, does not raise the forks.

Pull up on the lift/lower lever and hold while pumping the handle 8 to 10 times to bleed air from the system.

Action

local authorized Raymond Sales and Service Center listed on the back of this manual.

Action

Must have adequate oil level and no leakage. If not, contact your supervisor. (See page 15.)

Make sure there is no excessive oil on the exterior.

Model SS45 Hand Pallet Lift Truck

Hydraulic System

Brakes or Make sure that the brakes or Hand/Parking Brake hand/parking brake, if equipped, function properly.

Table 6. Daily Service/Safety Check Check Points

Read Table 6 for daily service check points and required safety action.

Never neglect the daily service and safety checks. Serious injury may occur.

If you discover a fault or damage, report it immediately to your supervisor.

Never use a hand pallet lift truck that has faults or is damaged.

! WARNING

Daily Service/Safety Checks

Check for damage. Clean often, removing dirt and any other debris.

If lift, neutral, and lower positions are not functioning properly, contact your supervisor.

Make sure that all decals and tags are in place and legible. If not, contact your supervisor or local authorized Raymond Sales and Service Center for a replacement.

Make sure that steering functions properly. Make sure there is full steering rotation.

Chassis/Handle

Lifting/Lowering

Decals and Tags

Steering

21

Check for damage. Remove oil, metal chips, and anything else that might cause wear and abrasion.

Wheels

Table 6. Daily Service/Safety Check

Daily Service/Safety Checks

Modifications and Additions

22

In order to submit a claim for a warranty, you must supply the hand pallet lift truck serial number as well as the date of purchase to your local authorized Raymond Sales and Service Center.

Warranty Claim Procedure

Replacement parts should be “Raymond Approved” and obtained from your local authorized Raymond Sales and Service Center.

Modifications or additions to this hand pallet lift truck that affect its safe use or operation are not permitted without written approval from the manufacturer.

Modifications and Additions

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Steel Steel and cast iron Brass Steel Nylon/Polyurethane/Steel Cast iron/Steel Cast iron/Steel Steel Nylon/Polyurethane/Steel Brass Disposal in accordance with local regulations Steel, brass, nylon

Chassis Roller suspension Bushings Grease fittings Rollers Hydraulic body Thrust plate Handle Wheel Bushings Hydraulic oil Assembly parts

Model SS45 Hand Pallet Lift Truck

Material

Component

Recycling Your Old Raymond Parts

23

Recycling Your Old Raymond Parts

Hand Pallet Truck Warranty

24

This warranty is void in the event of defects or damage caused by misuse, abuse, or accident. Any truck used under adverse conditions, such as fish, meat or poultry processing plants, tanneries, freezer applications, or any other application where the unit is operating in water* or subjected to fluid or chemicals is NOT covered under any warranty.

Components found to be defective by an authorized Raymond Sales and Service Center during the warranty period will be replaced or repaired as indicated above. Replacement components installed during the defined period set forth above, are warranted for the balance of the applicable truck warranty period, or 90 days, whichever is longer. Additionally, freight charges for parts involved in the replacement or repair of a defective component will be paid by Raymond, provided that the replacement or repair is made by an authorized Raymond Sales and Service Center. Labor or miscellaneous costs involved in the replacement of any components determined to be defective are not covered. Local taxes, if any, are excluded.

• Oilite Bearings and Bushings

• Wheels, Rollers, Bearings, and Brake Cable

Wearable Components include but are not limited to:

The Raymond Hand Pallet Truck, Model SS45 is warranted against defects in materials and workmanship for a period of one (1) year for the hydraulic pump and truck chassis, and six (6) months for wearable components. All periods begin from date of installation.

Hand Pallet Truck Warranty

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THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED, IMPLIED, OR STATUTORY. THERE ARE NO WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. In no event shall The Raymond Corporation be liable for incidental, special, or consequential damages.

Notwithstanding any other language contained herein, this warranty is expressly voided without any further notice if any modification is made to the Raymond equipment, or if additional components or devices are added to the Raymond equipment, without prior approval having been granted in writing by The Raymond Corporation.

The Raymond Corporation reserves the right to make changes and improvements in design without making changes to previously manufactured vehicles.

* This warranty does not cover oil leaks, adjustments, or loose hardware.

Trainees may operate a powered industrial truck only under the direct supervision of persons who have the knowledge, training, and experience to train operators and evaluate their competence and where such operation does not endanger the trainee or other employees. (l) (2) (i) (A) (B) Training shall consist of a combination of formal instruction (e.g. lecture, discussion, interactive computer learning, videotape, written material), practical training (demonstrations performed by the trainer and practical exercises performed by the trainee), and evaluation of the operator’s performance in the workplace. (l) (2) (B) (ii) [Editorial Note: For required training program content, refer to (l) (3) (i) (A-M) and (l) (3) (ii) (A-I).]

•

•

In addition, several states have implemented regulations which apply instead of the Federal regulations.

Modifications and additions which affect capacity and safe operation shall not be performed by the customer or user without manufacturers prior written approval.

Capacity, operation and maintenance instruction plates, tags or decals shall be changed accordingly. (a) (3)

Model SS45 Hand Pallet Lift Truck

•

The following citations are followed by a reference to the appropriate subparagraph of the regulations.

The full text of the Federal regulations can be found in the Code of Federal Regulations at 29 CFR Section 1910.178.

Because of their wide applicability, this section of your manual lists several parts of the Federal OSHA regulations that might be of particular importance to your workplace.

Check with your local OSHA office or provincial Labor Bureau to confirm which regulations govern your workplace.

25

Refresher training, including an evaluation of the effectiveness of that training, shall be conducted as required by paragraph (l) (4) (ii) to ensure that the operator has the knowledge and skills needed to operate the powered industrial truck safely. (l) (4) (i)

Prior to permitting an employee to operate a powered industrial truck (except for training purposes), the employer shall ensure that each operator has successfully completed the training required by this paragraph. (l) (1) (ii)

•

The use of forklift trucks in the workplace is governed by various regulations. In the United States, the Federal Occupational Safety and Health Administration (OSHA) has issued regulations which cover the majority of workplaces.

Note: Some or all of the following may not be applicable to your hand pallet lift truck.

•

The employer shall ensure that each powered industrial truck operator is competent to operate a powered industrial truck safely, as demonstrated by the successful completion of the training and evaluation specified in this paragraph. (l) (1) (i)

•

Selected OSHA Regulations for Lift Trucks

The user shall see that all nameplates and markings are in place and are maintained in a legible condition. (a) (6)

•

Selected OSHA Regulations for Lift Trucks

Selected OSHA Regulations for Lift Trucks

The employer shall certify that each operator has been trained and evaluated as required by this paragraph (l).

The certification shall include the name of the operator, the date of the training, the date of the evaluation, and the identity of the person(s) performing the training or evaluation. (l) (6)

The employer shall prohibit arms or legs from being placed between the uprights of the mast or outside the running lines of the truck. (m) (4)

Brakes shall be set and wheel blocks shall be in place to prevent movement of trucks, trailers or railroad cars while loading or unloading. Fixed jacks may be necessary to support a semitrailer when the trailer is not coupled to a tractor. The flooring of trucks, trailers, and railroad cars shall be checked for breaks and weakness before they are driven onto. (m) (7)

Only approved industrial trucks shall be used in hazardous locations. (m) (11)

All traffic regulations shall be observed, including authorized plant speed limits. A safe distance shall be maintained approximately three truck lengths from the truck ahead, and the truck shall be kept under control at all times. (n) (1)

The driver shall be required to slow down and sound the horn at cross aisles and other locations where vision is obstructed. If the load being carried obstructs forward view, the driver shall be required to travel with the load trailing. (n) (4)

•

•

•

•

•

•

26

An evaluation of each powered industrial truck operator’s performance shall be conducted at least once every three years. (l) (4) (iii)

•

Industrial trucks shall be examined before being placed in service, and shall not be placed in service if the examination shows any condition adversely affecting the safety of the truck. Such examination shall be made at least daily. Where powered industrial trucks are used on a round-the-clock basis, they shall be examined after each shift. Defects when found shall be immediately reported and corrected. (q) (7)

•

1255510A

All parts of any such industrial truck requiring replacement shall be replaced only by parts equivalent as to safety with those used in the original design. (q) (5)

•

Any power-operated industrial truck not in safe operating condition shall be removed from service. All repairs shall be made by authorized personnel. (q) (1)

If at any time a powered industrial truck is found to be in need of repair, defective, or in any way unsafe, the truck shall be taken out of service until it has been restored to safe operating condition. (p) (1)

•

•

Stunt driving and horseplay shall not be permitted. (n) (9)

Under all travel conditions the truck shall be operated at a speed that permits it to be brought to a stop in a safe manner. (n) (8)

•

•

Part No.

Page

Model SS45 Hand Pallet Lift Truck

Arm, Lowering . . . . . . . . . . . . . . . . . . 165198 . . . . . . . . . 43 Axle (Complete) . . . . . . . . . . . . . . . . . 51479 . . . . . . . . . . 38 Axle. . . . . . . . . . . . . . . . . . . . . . . . . . 129208 . . . . . . . . . 43 Axle. . . . . . . . . . . . . . . . . . . . . . . . . . 131676 . . . . . . . . . 38 Axle. . . . . . . . . . . . . . . . . . . . . . . . . . 179329 . . . . . . . . . 38 Axle. . . . . . . . . . . . . . . . . . . . . . . . . . 179347 . . . . . . . . . 44 Axle. . . . . . . . . . . . . . . . . . . . . . . . . . 179670 . . . . . . . . . 37 Axle. . . . . . . . . . . . . . . . . . . . . . . . . . 49886 . . . . . . . . . . 43 Axle, Torsion Tube (20.5 in. Wide Truck) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49882 . . . . . . . . . . 37 Axle, Torsion Tube (27 in. Wide Truck) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51501 . . . . . . . . . . 37 Ball . . . . . . . . . . . . . . . . . . . . . . . . . . 179383 . . . . . . . . . 42 Ball . . . . . . . . . . . . . . . . . . . . . . . . . . 20065 . . . . . . . . . . 41 Ball . . . . . . . . . . . . . . . . . . . . . . . . . . 218344 . . . . . . . . . 43 Bar, Valve (Complete) . . . . . . . . . . . . . 129209 . . . . . . . . . 43 Bearing . . . . . . . . . . . . . . . . . . . . . . . 210062 . . . . . . . . . 44 Bearing, Ball. . . . . . . . . . . . . . . . . . . . 166257 . . . . . . . . . 42 Bearing, Ball. . . . . . . . . . . . . . . . . . . . 179345 . . . . . . . . . 41 Bearing, Ball. . . . . . . . . . . . . . . . . . . . 210061 . . . . . . . . . 38 Body, Valve . . . . . . . . . . . . . . . . . . . . 179384 . . . . . . . . . 41 Bolt, Arm (Complete) . . . . . . . . . . . . . . 179328 . . . . . . . . . 37 Bushing . . . . . . . . . . . . . . . . . . . . . . . 179335 . . . . . . . . . 37 Bushing . . . . . . . . . . . . . . . . . . . . . . . 182768 . . . . . . . . . 43 Bushing . . . . . . . . . . . . . . . . . . . . . . . 182769 . . . . . . . . . 43 Bushing . . . . . . . . . . . . . . . . . . . . . . . 209932 . . . . . . . . . 44 Bushing . . . . . . . . . . . . . . . . . . . . . . . 30023 . . . . . . . . . . 37 Bushing . . . . . . . . . . . . . . . . . . . . . . . 47117 . . . . . . . . . . 38

Description

APPENDIX A: Alphabetical Parts Index Part No.

27

Page

Bushing . . . . . . . . . . . . . . . . . . . . . . . 47167 . . . . . . . . . . 37 Bushing . . . . . . . . . . . . . . . . . . . . . . . 51805 . . . . . . . . . . 38 Cap, Hub. . . . . . . . . . . . . . . . . . . . . . 156623 . . . . . . . . . 44 Clamp . . . . . . . . . . . . . . . . . . . . . . . . 179667 . . . . . . . . . 37 Cone, Valve . . . . . . . . . . . . . . . . . . . . 47049 . . . . . . . . . . 42 Cylinder, Pump . . . . . . . . . . . . . . . . . . 179379 . . . . . . . . . 43 Ear - Left. . . . . . . . . . . . . . . . . . . . . . . 179326 . . . . . . . . . 37 Ear - Right . . . . . . . . . . . . . . . . . . . . . 179325 . . . . . . . . . 37 Fitting, Grease . . . . . . . . . . . . . . . . . . 179334 . . . . . . . . . 37 Fitting, Grease . . . . . . . . . . . . . . . . . . 179334 . . . . . . . . . 41 Fork, Wheel . . . . . . . . . . . . . . . . . . . . 179387 . . . . . . . . . 38 Guide . . . . . . . . . . . . . . . . . . . . . . . . 47039 . . . . . . . . . . 43 Guide . . . . . . . . . . . . . . . . . . . . . . . . 49513 . . . . . . . . . . 42 Handle (Complete) . . . . . . . . . . . . . . . 175769 . . . . . . . . . 41 Handle. . . . . . . . . . . . . . . . . . . . . . . . 177115 . . . . . . . . . 41 Housing . . . . . . . . . . . . . . . . . . . . . . . 164675 . . . . . . . . . 42 Hydraulic Unit (Complete) . . . . . . . . . . 180852 . . . . . . . . . 41 Insert . . . . . . . . . . . . . . . . . . . . . . . . . 47997 . . . . . . . . . . 42 Lever . . . . . . . . . . . . . . . . . . . . . . . . . 173765 . . . . . . . . . 43 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 158452 . . . . . . . . . 43 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 179671 . . . . . . . . . 37 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 49918 . . . . . . . . . . 42 Nut, Clip . . . . . . . . . . . . . . . . . . . . . . 165197 . . . . . . . . . 42 O-Ring . . . . . . . . . . . . . . . . . . . . . . . . 21024 . . . . . . . . . . 44 O-Ring . . . . . . . . . . . . . . . . . . . . . . . . 22032 . . . . . . . . . . 41 Packing Set . . . . . . . . . . . . . . . . . . . . 129882 . . . . . . . . . 41 Pin, Locking . . . . . . . . . . . . . . . . . . . . 166246 . . . . . . . . . 41 Pin, Locking . . . . . . . . . . . . . . . . . . . . 166246 . . . . . . . . . 43

Description

APPENDIX A: Alphabetical Parts Index

APPENDIX A: Alphabetical Parts Index

Part No.

Page

28

Pin, Locking . . . . . . . . . . . . . . . . . . . . 179414. . . . . . . . . . 37 Pin, Locking . . . . . . . . . . . . . . . . . . . . 179414. . . . . . . . . . 41 Pin, Locking . . . . . . . . . . . . . . . . . . . . 179415. . . . . . . . . . 37 Pin, Locking . . . . . . . . . . . . . . . . . . . . 179415. . . . . . . . . . 38 Pin, Locking . . . . . . . . . . . . . . . . . . . . 179416. . . . . . . . . . 37 Pin, Locking . . . . . . . . . . . . . . . . . . . . 20101. . . . . . . . . . . 43 Pin, Locking . . . . . . . . . . . . . . . . . . . . 28569. . . . . . . . . . . 43 Pin, Locking . . . . . . . . . . . . . . . . . . . . 28572. . . . . . . . . . . 44 Pin, Locking . . . . . . . . . . . . . . . . . . . . 28578. . . . . . . . . . . 43 Piston (Complete) . . . . . . . . . . . . . . . . . 209911. . . . . . . . . . 42 Piston . . . . . . . . . . . . . . . . . . . . . . . . . 179380. . . . . . . . . . 41 Piston . . . . . . . . . . . . . . . . . . . . . . . . . 179385. . . . . . . . . . 42 Plate, Pressure . . . . . . . . . . . . . . . . . . . 179346. . . . . . . . . . 41 Push Rod (48 in. Fork) . . . . . . . . . . . . . 179375-122 . . . . . . 38 Ring . . . . . . . . . . . . . . . . . . . . . . . . . . 137020. . . . . . . . . . 44 Ring, Locking . . . . . . . . . . . . . . . . . . . 158809. . . . . . . . . . 44 Ring, Locking . . . . . . . . . . . . . . . . . . . 179412. . . . . . . . . . 42 Ring, Locking . . . . . . . . . . . . . . . . . . . 28571. . . . . . . . . . . 42 Ring, Locking . . . . . . . . . . . . . . . . . . . 28574. . . . . . . . . . . 41 Ring, Sealing . . . . . . . . . . . . . . . . . . . 21060. . . . . . . . . . . 42 Roller . . . . . . . . . . . . . . . . . . . . . . . . . 165196. . . . . . . . . . 44 Roller, Entry . . . . . . . . . . . . . . . . . . . . 47150. . . . . . . . . . . 37 Roller, Nylon Load (Complete). . . . . . . . 167598. . . . . . . . . . 38 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 176223. . . . . . . . . . 42 Screw. . . . . . . . . . . . . . . . . . . . . . . . . 179381. . . . . . . . . . 43 Sealing. . . . . . . . . . . . . . . . . . . . . . . . 20066. . . . . . . . . . . 42 Sleeve . . . . . . . . . . . . . . . . . . . . . . . . 165194. . . . . . . . . . 43 Spacer . . . . . . . . . . . . . . . . . . . . . . . . 172862. . . . . . . . . . 37 Spring . . . . . . . . . . . . . . . . . . . . . . . . 20908. . . . . . . . . . . 42 Spring . . . . . . . . . . . . . . . . . . . . . . . . 218345. . . . . . . . . . 43 Spring . . . . . . . . . . . . . . . . . . . . . . . . 39106. . . . . . . . . . . 42 Spring . . . . . . . . . . . . . . . . . . . . . . . . 47071. . . . . . . . . . . 41

Description

Part No.

Page

1255510A

Torsion Tube (20.5 in. Wide Truck) . . . . 179324 . . . . . . . . . . 37 Torsion Tube (27 in. Wide Truck). . . . . . 179332 . . . . . . . . . . 37 U-Ring . . . . . . . . . . . . . . . . . . . . . . . . 21065 . . . . . . . . . . . 42 U-Ring . . . . . . . . . . . . . . . . . . . . . . . . 22034 . . . . . . . . . . . 43 U-Ring . . . . . . . . . . . . . . . . . . . . . . . . 22318 . . . . . . . . . . . 41 Washer . . . . . . . . . . . . . . . . . . . . . . . 153487 . . . . . . . . . . 43 Washer . . . . . . . . . . . . . . . . . . . . . . . 179327 . . . . . . . . . . 38 Washer . . . . . . . . . . . . . . . . . . . . . . . 179342 . . . . . . . . . . 44 Washer . . . . . . . . . . . . . . . . . . . . . . . 37218 . . . . . . . . . . . 42 Washer . . . . . . . . . . . . . . . . . . . . . . . 47050 . . . . . . . . . . . 41 Washer . . . . . . . . . . . . . . . . . . . . . . . 47995 . . . . . . . . . . . 42 Wheel . . . . . . . . . . . . . . . . . . . . . . . . 159280 . . . . . . . . . . 38 Wheel, Nylon (Complete) . . . . . . . . . . . 161804 . . . . . . . . . . 41 Wheel, Poly (Complete) . . . . . . . . . . . . 161806 . . . . . . . . . . 41

Description

Description

Page

Model SS45 Hand Pallet Lift Truck

129206 .................... Bar, Valve (Complete) ...............................43 129208 .................... Axle........................................................43 129882 .................... Packing Set .............................................41 131676 .................... Axle........................................................38 137020 .................... Ring........................................................44 156623 .................... Cap, Hub ................................................44 159280 .................... Wheel.....................................................38 161804 .................... Wheel, Nylon (Complete)..........................41 161806 .................... Wheel, Poly (Complete) ............................41 164675 .................... Housing ..................................................42 165194 .................... Sleeve .....................................................43 165195 .................... Spring.....................................................43 165196 .................... Roller ......................................................44 165198 .................... Arm, Lowering .........................................43 166241 .................... Spring.....................................................42 166246 .................... Pin, Locking .............................................41 166246 .................... Pin, Locking .............................................43 166257 .................... Bearing, Ball ............................................42 166272 .................... Ball.........................................................43 167598 .................... Roller, Nylon Load (Complete) ...................38 172862 .................... Spacer ....................................................37 173754 .................... Lever.......................................................43 175769 .................... Handle (Complete) ...................................41 177115 .................... Handle ....................................................41 179324 .................... Torsion Tube (20.5 in. Wide Truck) ............37 179325 .................... Ear - Right................................................37 179326 .................... Ear - Left ..................................................37 179328 .................... Bolt, Arm (Complete).................................37 179329 .................... Axle........................................................38 179332 .................... Torsion Tube (27 in. Wide Truck) ...............37 179334 .................... Fitting, Grease .........................................37

Part No.

APPENDIX B: Numerical Parts Index Description

Page

29

179334.................... Fitting, Grease .........................................41 179335.................... Bushing ...................................................37 179345.................... Bearing, Ball............................................41 179346.................... Plate, Pressure..........................................41 179347.................... Axle........................................................44 179375-122 ............. Push Rod (48 in. Fork)...............................38 179379.................... Cylinder, Pump ........................................43 179383.................... Ball.........................................................42 179384.................... Body, Valve .............................................41 179385.................... Piston......................................................42 179387.................... Fork, Wheel ............................................38 179393.................... Axle (Complete) .......................................38 179414.................... Pin, Locking .............................................37 179414.................... Pin, Locking .............................................41 179415.................... Pin, Locking .............................................37 179415.................... Pin, Locking .............................................38 179416.................... Pin, Locking .............................................37 179666.................... Ring, Locking ...........................................41 179667.................... Clamp.....................................................37 179670.................... Axle........................................................37 180852.................... Hydraulic Unit (Complete) .........................41 182768.................... Bushing ...................................................43 182769.................... Bushing ...................................................43 20065...................... Ball.........................................................41 20066...................... Sealing ...................................................42 20101...................... Pin, Locking .............................................43 209911.................... Piston (Complete) .....................................42 209932.................... Bushing ...................................................44 210061.................... Bearing, Ball............................................38 210062.................... Bearing ...................................................44 21024...................... O-Ring ....................................................44

Part No.

APPENDIX B: Numerical Parts Index

APPENDIX B: Numerical Parts Index

Description

Page

30

21065 ......................U-Ring .................................................... 42 22032 ......................O-Ring.................................................... 41 22034 ......................U-Ring .................................................... 43 22318 ......................U-Ring .................................................... 41 28572 ......................Pin, Locking............................................. 44 28578 ......................Pin, Locking............................................. 43 30023 ......................Bushing .................................................. 37 39106 ......................Spring .................................................... 42 47039 ......................Guide..................................................... 43 47049 ......................Cone, Valve ............................................ 42 47071 ......................Spring .................................................... 41 47117 ......................Bushing .................................................. 38 47150 ......................Roller, Entry............................................. 37 47167 ......................Bushing .................................................. 37 47997 ......................Insert ...................................................... 42 49513 ......................Guide..................................................... 42 49882 ......................Axle, Torsion Tube (20.5 in. Wide Truck) ... 37 49886 ......................Axle ....................................................... 43 51501 ......................Axle, Torsion Tube (27 in. Wide Truck) ...... 37 51805 ......................Bushing .................................................. 38 7500105 ..................Ring, Sealing........................................... 42 7508787 ..................Pin, Locking............................................. 43 7575615 ..................Piston ..................................................... 41

Part No.

Part No.

Description

1255510A

Page

O

Daily Service/Safety Checks 21 Delivery Inspection 1

Model SS45 Hand Pallet Lift Truck

Maintenance Adding Oil 16

M

Lift/Lower Instructions 6 Lifting the Hand Pallet Lift Truck 5 Lubrication Diagram 15

L

Inspection 14

I

Hand Pallet Lift Truck Rating 5 Handling The Load 8 Hydraulic System 15, 16

H

Safe Use of Hand Pallet Lift Truck 2 Safety Equipment 2 Safety Regulations for Maintenance Work 18 Safety Rules 2–4 Safety Signs and Statements 1 Specification Tag 5

S

Recycling Your Old Raymond Parts 23

R

Parking Brake (Optional) 7 Parking the Hand Pallet Lift Truck 9

P

Operating Instructions 6 OSHA Regulations 25

Adding Oil 16 Assembly Instructions Assembling Hydraulics in the Body 13 Assembling the Control Handle 12 Assembly Tools 12

D

Hydraulic System 16 Inspection 14 Lubrication Diagram 15 Maintenance and Repair 14 Maintenance and Repair 14 Model Covered 1 Model SS45 1 Modifications and Additions 22

A

Alphabetical Index

31

Alphabetical Index

Alphabetical Index

32

Warranty Claim Procedure 22

W

Troubleshooting 20 Typical Hand Pallet Lift Truck Specification Tag 5

T

1186231A

Model SS45 Hand Pallet Lift Truck

Wheel System

Hydraulic System

Control Handle

Major Truck Components

Figure 1: Major Truck Components

Chassis

Lift/Lower Lever

33

11091_001

0

Major Truck Components

Recommended Spare Parts List

Part No.

Qty. Page

34

Ball ....................................... 179383 .............1 ...... 42 Ball ....................................... 20065 ...............1 ...... 41 Ball ....................................... 218344 .............2 ...... 43 Bearing.................................. 210062 .............4 ...... 44 Bearing, Ball .......................... 166257 .............1 ...... 42 Bearing, Ball .......................... 179345 .............1 ...... 41 Bearing, Ball .......................... 210061 .............4 ...... 38 Bushing.................................. 179335 .............2 ...... 37 Bushing.................................. 182768 .............1 ...... 43 Bushing.................................. 182769 .............2 ...... 43 Bushing.................................. 209932 .............1 ...... 44 Bushing.................................. 30023 ...............4 ...... 37 Bushing.................................. 47117 ...............4 ...... 38 Bushing.................................. 47167 ...............2 ...... 37 Bushing.................................. 51805 ...............4 ...... 38 Fitting, Grease........................ 179334 .............1 ...... 41 Fitting, Grease........................ 179334 .............9 ...... 37 O-Ring ................................... 21024 ...............1 ...... 44 O-Ring ................................... 22032 ...............1 ...... 41 Pin, Locking............................ 166246 .............1 ...... 41 Pin, Locking............................ 166246 .............1 ...... 43 Pin, Locking............................ 179414 .............2 ...... 41 Pin, Locking............................ 20101 ...............1 ...... 43 Pin, Locking............................ 28569 ...............1 ...... 43 Pin, Locking............................ 28572 ...............2 ...... 44 Pin, Locking............................ 28578 ...............1 ...... 43 Ring ...................................... 137020 .............1 ...... 44

Description

Recommended Spare Parts List Part No.

Qty.

Page

1255510A

Ring, Sealing .......................... 7500105 .......... 1....... 42 Sealing .................................. 20066 .............. 1....... 42 Sleeve.................................... 165194 ............ 1....... 43 Spring ................................... 20908 .............. 1....... 42 Spring ................................... 218345 ............ 1....... 43 Spring ................................... 39106 .............. 1....... 42 Spring ................................... 47071 .............. 1....... 41 U-Ring.................................... 21065 .............. 1....... 42 U-Ring.................................... 22034 .............. 1....... 43 U-Ring.................................... 22318 .............. 1....... 41

Description

1

Part No.

Qty.

Model SS45 Hand Pallet Lift Truck

Nut.............................................. 158452..................1 Nut.............................................. 179671..................2 Nut.............................................. 49918....................1 Nut, Clip ...................................... 165197..................1 Ring, Locking ................................ 158809..................2 Ring, Locking ................................ 179412..................1 Ring, Locking ................................ 28571....................1 Ring, Locking ................................ 28574....................1 Screw .......................................... 176223..................1 Screw .......................................... 179381..................1 Washer........................................ 153487..................1 Washer........................................ 179327..................2 Washer........................................ 179342..................1 Washer........................................ 37218....................1 Washer........................................ 47050....................1 Washer........................................ 47995....................1

Description

Hardware Parts List Description

Part No.

35

Qty.

1

Hardware Parts List

Chassis - Model SS45

36

19

17

18

2

3

Chassis - Model SS45

17

19

4

5

1

15

20

16

3

19

7

9

21

21

8

22

23

Figure 2: Chassis - Model SS45

10

6

38

39

31

19

30

28

31

29

19

24

19

26

25

1255510A

SS45_CHASSIS

30

27

25

1

49882 51501 179414 179326 179325 179667 179670 172862 47150 179671 179416 47167 179415 179335 179328 179334 179324 179332 30023

1 1 1 2 2 2 2 2 2 2 4 2 2 2 2 9 1 1 4

Model SS45 Hand Pallet Lift Truck

Axle, Torsion Tube (20.5 in. Wide Truck) Axle, Torsion Tube (27 in. Wide Truck) Pin, Locking Ear - Left Ear - Right Clamp Axle Spacer Roller, Entry Nut Pin, Locking Bushing Pin, Locking Bushing Bolt, Arm (Complete) Fitting, Grease Torsion Tube (20.5 in. Wide Truck) Torsion Tube (27 in. Wide Truck) Bushing

DESCRIPTION

List 2: Chassis - Model SS45 (Sheet 1 of 2)

PART NUMBER

QTY

R= Recommended Spare

21

20

19

18

17

16

15

10

9

8

7

6

5

4

3

2

FIGURE 2 ITEM NO. 1

R

R

R

R

USED ON

37

Chassis - Model SS45

Chassis - Model SS45

38

179327 179375-122 167598 210061 179393 131676 159280 51805 179387 179415 47117 179329

2 2 2 4 2 2 4 4 2 4 4 2

Washer Push Rod (48 in. Fork) Roller, Nylon Load (Complete) Bearing, Ball Axle (Complete) Axle Wheel Bushing Fork, Wheel Pin, Locking Bushing Axle

DESCRIPTION

List 2: Chassis - Model SS45 (Sheet 2 of 2)

PART NUMBER

QTY

R= Recommended Spare

39

38

31

30

29

28

27

26

25

24

23

FIGURE 2 ITEM NO. 22

1255510A

R

R

R

USED ON

Model SS45 Hand Pallet Lift Truck

39

Chassis - Model SS45

Hydraulic Pump - Model SS45

40

54

1

84

61

60

62

47

51

53

59

48

50

49

79

55

11

58

70

56

3

85

33

80 81

30

83

34

35

36

35

29

31

16

19

28

52

32

86

82

77

15

14

17

18

68

69

Figure 3: Hydraulic Pump - Model SS45

35

Hydraulic Pump - Model SS45

20 22

21

12

13

78

40

39

23

24

27

25

SS45_PUMP

26

46

1255510A

66

67

65

45

44

43

42

41

2

175769 129882 161804 161806 177115 180852 7575615 179346 179666 179334 179414 179345 166246 20065 47050 22032 179384 47071 22318

1 1 2 2 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1

Handle (Complete) Packing Set (includes: items 21, 22 and 25) Wheel, Nylon (Complete) Wheel, Poly (Complete) Handle Hydraulic Unit (Complete) Piston Plate, Pressure Ring, Locking Fitting, Grease Pin, Locking Bearing, Ball Pin, Locking Ball Washer O-Ring Body, Valve Spring U-Ring

DESCRIPTION

Model SS45 Hand Pallet Lift Truck

List 3: Hydraulic Pump - Model SS45 (Sheet 1 of 4)

PART NUMBER

QTY

R= Recommended Spare

25

24

23

22

21

20

19

18

17

16

15

14

13

12

11

3

2

FIGURE 3 ITEM NO. 1

R R

R

R R R R R

USED ON

41

Hydraulic Pump - Model SS45

Hydraulic Pump - Model SS45

42

49513 179385 179383 47049 39106 37218 176223 21065 7500105 209911 166241 20066 49918 47997 164675 179412 166257 47995 28571 165197

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Guide Piston Ball Cone, Valve Spring Washer Screw U-Ring Ring, Sealing Piston (Complete) Spring Sealing Nut Insert Housing Ring, Locking Bearing, Ball Washer Ring, Locking Nut, Clip

DESCRIPTION

List 3: Hydraulic Pump - Model SS45 (Sheet 2 of 4)

PART NUMBER

QTY

R= Recommended Spare

47

46

45

44

43

42

41

40

39

36

35

34

33

32

31

30

29

28

27

FIGURE 3 ITEM NO. 26

1255510A

R

R R

R R

R

R

USED ON

158452 165198 166246 182768 179379 129208 28578 182769 49886 173754 166272 165194 165195 7508787 20101 22034 47039 153487 179381 129206

1 1 1 1 1 1 1 2 2 1 2 1 1 1 1 1 1 1 1 1

Nut Arm, Lowering Pin, Locking Bushing Cylinder, Pump Axle Pin, Locking Bushing Axle Lever Ball Sleeve Spring Pin, Locking Pin, Locking U-Ring Guide Washer Screw Bar, Valve (Complete)

DESCRIPTION

Model SS45 Hand Pallet Lift Truck

List 3: Hydraulic Pump - Model SS45 (Sheet 3 of 4)

PART NUMBER

QTY

R= Recommended Spare

70

69

68

67

66

65

62

61

60

59

58

56

55

54

53

52

51

50

49

FIGURE 3 ITEM NO. 48

R R R R R R

R R

R R

USED ON

43

Hydraulic Pump - Model SS45

Hydraulic Pump - Model SS45

44

28572 21024 156623 210062 179347 179342 158809 165196 137020 209932

2 1 2 4 1 1 2 1 1 1

Pin, Locking O-Ring Cap, Hub Bearing Axle Washer Ring, Locking Roller Ring Bushing

DESCRIPTION

List 3: Hydraulic Pump - Model SS45 (Sheet 4 of 4)

PART NUMBER

QTY

R= Recommended Spare

86

85

84

83

82

81

80

79

78

FIGURE 3 ITEM NO. 77

1255510A

R R

R

R R

USED ON

DRAFT

Printed by the Digital Print Center, The Raymond Corporation, Greene, NY

Installed by (Technician’s Name):

Truck Serial Number:

Telephone Number:

DRAFT

1255510A

!1014322B!

Your Local Authorized Raymond Sales and Service Center is:

DRAFT