Raymond Forklift RG30 Hand Pallet Trucks Owner’s Operating Instructions & Replacement Parts Manual

Model RG30 - Hand Pallet Trucks

Owner’s, Operating Instructions, and Replacement Parts Manual

Owner’s, Operating, and Parts Manual Model RG30 - Hand Pallet Trucks

©2014

To locate your Raymond Sales and Service Center, go to www.raymondcorp.com

If you need assistance with your lift truck, contact your local authorized Raymond Sales and Service Center.

To order additional copies of this manual, part number 1180454B, contact your local authorized Raymond Sales and Service Center

This publication, 1180454B, applies to the Raymond Hand Pallet Truck, Model RG30 version, and to all subsequent releases of this product until otherwise indicated in new editions. Changes occur periodically to the information in this publication.

Model RG30 - Hand Pallet Truck

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Load Center and Load Placement (Reference Layout) . . . . . . . . . . . . . . . . . . . . . 9 Neutral Position . . . . . . . . . . . . . . . . . . . . . . 10 Manual Lifting . . . . . . . . . . . . . . . . . . . . . . . 10

Parking the Hand Pallet Lift Truck . . . . . . . . . .8

Handling The Load . . . . . . . . . . . . . . . . . . . . . .6

Hand Pallet Lift Truck Rating . . . . . . . . . . . . . .6

Lifting the Hand Pallet Lift Truck . . . . . . . . . . .5

Safety Rules . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Electric Model RG30 . . . . . . . . . . . . . . . . . . . 5 Electric RG30 with Remote Control . . . . . . . . 5

Safety Equipment . . . . . . . . . . . . . . . . . . . . . . .2

i

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Warranty Claim Procedure . . . . . . . . . . . . . . . 17

Modifications and Additions . . . . . . . . . . . . . . 17

Daily Service/Safety Checks . . . . . . . . . . . . . 16

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . 14 Manual Pump Fails to Raise Forks . . . . . . . . 14 Forks Fail to Raise Completely . . . . . . . . . . . 14 Electric RG30 Does Not Respond to Raise Button . . . . . . . . . . . . . . . . . . . . . . 14 Optional Remote Control Will Not Lower . . . . 14 Neutral Position . . . . . . . . . . . . . . . . . . . . . . 15

Safety Regulations for Maintenance Work . . . 13

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 12 Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Hydraulic System . . . . . . . . . . . . . . . . . . . . . 12 Maintenance-Free Batteries. . . . . . . . . . . . . . 12

Safety First . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Safe Use of This Hand Pallet Lift Truck is Your Responsibility. . . . . . . . . . . . . . . . . . . . 2

Delivery Inspection . . . . . . . . . . . . . . . . . . . . . .1

Models Covered. . . . . . . . . . . . . . . . . . . . . . . . .1

Lowering . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Electric Lifting. . . . . . . . . . . . . . . . . . . . . . . . 10 Remote Control . . . . . . . . . . . . . . . . . . . . . . . 10 Charging the 12 Volt Battery . . . . . . . . . . . . . 11

Safety Signs and Statements. . . . . . . . . . . . . . .1

Table of Contents

ii

Alphabetical Index. . . . . . . . . . . . . . . . . . . . . 51

APPENDIX B: Numerical Parts Listing . . . . . . 47

APPENDIX A: Alphabetical Parts Index . . . . . 43

Electrical Components......................................... 40

Pump and Handle Assembly, Electric .................. 34

Pump and Handle Assembly, Manual .................. 30

Thrust Plate Wheel Assembly............................... 28

Frame Scissor Assembly...................................... 24

Hardware Parts List . . . . . . . . . . . . . . . . . . . . 23

Recommended Spare Parts List . . . . . . . . . . . 21

Selected OSHA Regulations for Lift Trucks . . 19

1180454B

Model RG30 - Hand Pallet Truck

Note tells you information that will make operating easier or better.

NOTE

Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.

! CAUTION

Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury.

1

Visually inspect the hand pallet truck frame components and hydraulic unit for damage during shipment by the carrier. If damage is evident, notify the delivering carrier immediately and file the necessary claims. Test the hand pallet truck pump for proper operation. If the hydraulic pump does not respond to movement of the handle, an air lock may have developed during shipping. To remedy this, go to the user friendly “Troubleshooting” guide on page 14 in this manual.

Delivery Inspection

This manual covers Model RG30, Raymond Hand Pallet Truck.

This manual uses three types of safety signs and statements. Each is defined below.

! WARNING

Models Covered

Safety Signs and Statements

Safety Signs and Statements

Safety First

Heavy-duty gloves

•

Read and obey all warnings and instructions contained in this manual.

Do not use the hand pallet lift truck if it is damaged or has any faults that might affect either its safety or its safe use.

• •

1180454B

Do not operate this hand pallet lift truck unless you are authorized and trained to do so.

•

Operate this hand pallet lift truck responsibly. If you fail to follow the safety rules while using this hand pallet lift truck, you could hurt yourself or someone else, or damage equipment.

2

Only handle loads on flat level surfaces.

Do not use a loaded truck on inclines or declines.

•

Follow these safety rules:

Safety Rules

Safety glasses

•

We built this hand pallet lift truck for one job — to handle and transport material. Use it for nothing else.

Any equipment can be hazardous if not used properly, including this hand pallet lift truck.

Operate this hand pallet lift truck only if you are authorized and trained to do so.

Before you use this hand pallet lift truck, read this manual completely. Make sure that you understand all of the content. If you do not understand any part of this manual, tell your supervisor.

Safety shoes

Safe Use of This Hand Pallet Lift Truck is •

To avoid personal injury, always wear required personal protective equipment that includes the following:

Your Responsibility

Safety Equipment

Safety First

Always operate the hand pallet lift truck with care and good judgement. Be responsible.

Do not operate the hand pallet lift truck with oily hands or oily shoes, due to the risk of slipping.

Floors should be strong enough to handle the heaviest allowed load being transported.

Use extreme care around objects that stick out from racks, shelves, or walls. These objects can cause bodily injury or damage to the hand pallet lift truck.

Never carry passengers.

Never overload your hand pallet truck. Stay within the rated capacity.

Distribute the load evenly on the forks. Do not concentrate loads at one point or load one fork more than the other.

Never allow anyone to stand on or near the hand pallet lift truck’s forks.

•

•

•

•

•

•

•

•

Model RG30 - Hand Pallet Truck

Do not use the hand pallet lift truck if it has been repaired, modified, or adjusted, unless it has been checked and approved by your supervisor or another authorized person.

•

Horseplay is dangerous to personnel and equipment, and is not permitted.

•

Always yield the right-of-way to pedestrians.

Be aware of other lift trucks in the area; operate the hand pallet lift truck cautiously.

•

3

Always make sure that the load is stable before moving to eliminate the opportunity for load shift.

•

•

Do not run while operating this hand pallet lift truck.

Do not use in cold storage, salty, or other corrosive environments.

•

•

Never allow anyone to stand in front of or immediately near a loaded hand pallet lift truck.

•

Do not allow your hand pallet truck to drop from one level to another. Even a drop of 1 in. (25 mm) more than doubles the effected load momentarily and results in a “shock” that can bend or break components.

Use the hand pallet lift truck only to transport loads.

• •

Never put your feet, hands, or any other body part under the frame assembly.

•

Safety Rules

Safety Rules

4

Use extreme care when rounding corners. Too fast a speed could cause a hand pallet lift truck to tip. If loaded, the load could shift and fall.

When the load impairs visibility, the hand pallet lift truck should be pulled and not pushed.

Come to a stop gently and carefully to prevent the load from slipping off of the load carriers.

Always keep a safe distance from the edges of loading bays and loading ramps. Be attentive to marked risk areas.

Before operating a hand pallet lift truck over a loading ramp, make sure that the loading ramp is correctly secured and has the necessary load bearing capacity. Operate the hand pallet lift truck slowly and carefully across the ramp.

Securely set the brakes and block the wheels of highway trucks, trailers, and railroad cars before you load or unload them. Check the highway truck/trailer/railroad car doorway clearance. Make sure floors of highway trucks, trailers, and railroad cars will support the

•

•

•

•

•

•

Stop when approaching crossing aisles, when exiting an aisle, or when visibility is obstructed.

Before operating or moving a hand pallet lift truck into an elevator, make sure that the elevator is approved for total weight of the hand pallet lift truck, the load, the operator, and any other passenger in the elevator. When entering the elevator, the load must enter first—not the operator. No other person should be in the elevator when the load or hand pallet lift truck enters or leaves.

When not in use, lower the forks completely to avoid injury.

• •

•

1180454B

When parking a hand pallet lift truck on another vehicle, make sure that the parking brake, if equipped, has been applied and/or a parking rack, if available, is used.

•

weight of the loaded hand pallet truck. Cross railroad tracks only at approved floor grade crossings. Do not park hand pallet trucks within 8 ft. (2.4 m) of railroad tracks. Ask local railroad authorities or your supervisor which warning devices to use.

Model RG30 - Hand Pallet Truck

If you purchased an electric RG30 without the remote control option, it can be purchased separately from your Raymond Sales and Service Center.

NOTE

The hand or foot operated remote control must be plugged into the receptacle on the top of the battery box for it to operate. Operate both the raise and lower push buttons or foot pedals to ensure the remote control functions correctly.

Electric RG30 with Remote Control

Connect the lift plug into the battery connection on the side of the battery box and test the electric power pack by operating the raise button located near the top of the handle. If the pump fails to respond, see “Troubleshooting” on page 14.

Electric Model RG30

Report all accidents—personal, damage to buildings or equipment—to your supervisor immediately. All unsafe conditions on the hand pallet lift truck should also be reported.

When lifting a hand pallet lift truck, using lifting equipment, it is recommended to use a hand pallet lift truck equipped with a lifting eye.

Injury may occur when lifting the hydraulic end of the hand pallet lift truck.

Cuts may occur when lifting the forks and end-plate.

Use extreme caution when lifting a hand pallet lift truck by hand.

! WARNING

5

To lift a hand pallet lift truck either by hand or with lifting equipment, follow these warning instructions.

Lifting the Hand Pallet Lift Truck

Lifting the Hand Pallet Lift Truck

Hand Pallet Lift Truck Rating

6

Figure 1. The Hand Pallet Lift Truck Specification Plate

If any plate and/or decal becomes unreadable, it must be replaced. Contact your supervisor or local authorized Raymond Sales and Service Center for a replacement.

NOTE

The weight of the load must be within the hand pallet lift truck’s permitted lifting capacity. For load weight and lifting capacity rate, see the specification plate on the truck and Figure 1.

Hand Pallet Lift Truck Rating

1180454B

• Always keep your hands on the control handle.

• Before lowering, make sure the area beneath the forks is clear.

• Make sure that there are no conditions in the hydraulic system that may cause accidental lowering.

To avoid injury, do the following: (For location of numbered callouts, see Figure 2 on page 7.)

Never ride on the hand pallet lift truck.

The hand pallet lift truck is used only to transport loads.

Always wear appropriate safety apparel, such as safety shoes, safety glasses, and heavy-duty gloves when working with a hand pallet lift truck.

! WARNING

Handling The Load

Figure 2. The Hand Pallet Lift Truck (See Table 1.)

Model RG30 - Hand Pallet Truck

(3)

(2)

(5)

(1)

(4)

• Do not place your hands between the top cap (4) and the top nut (5).

• Do not place your hands between the control handle (1) and the control handle bracket (3).

Handle only loads that are stable, evenly distributed on the forks, and safely arranged.

Use caution when handling long and high loads. Load support is recommended for high loads.

Loaded or unloaded, operate the hand pallet lift truck with great care. Overturning can occur, particularly when handling high loads or when operating with a hand pallet lift truck fitted with a load support or an extension frame in the raised position.

• •

•

7

Handle only loads that are within the hand pallet lift truck’s permitted lifting capacity.

•

Obey these rules when handling a load:

Top Nut

5.

Control Handle Bracket

3.

Top Cap

Control Handle Protective Clamps

2.

4.

Control Handle

Name of Callout

1.

Callout Number

Table 1. Legend for Figure 2, The Hand Pallet Lift Truck

L

Handling The Load

Parking the Hand Pallet Lift Truck

Use extreme care when cornering. If operating at too high a speed, the load could fall from the hand pallet lift truck.

8

Make sure that the fork frame is fully lowered.

Never park on an incline or with a raised load.

Never park in areas that could obstruct other traffic or work areas.

Never park in areas that could cause personal injury or damage to any equipment.

•

•

•

•

When parking the hand pallet lift truck, follow these instructions:

Parking the Hand Pallet Lift Truck

•

1180454B

Model RG30 - Hand Pallet Truck

The pump piston and lifting ram have a polished hard chrome finish to provide maximum seal life and minimum leakage. Do not allow these surfaces to be nicked or pitted by abuse. A slight oil wetting of the external parts of the pistons is normal in order to provide lubrication for the highly polished surfaces and the seals through which they pass. Do not be alarmed at a trace of oil even on new units.

Max. Capacity

Max. L.C.

18 in.

36 in.

24 in.

48 in.

21 in.

30 in.

60 in.

42 in.

Max. Load Center (L.C.)

L

3000 lbs.

3000 lbs.

3000 lbs.

2200 lbs.

Max. Capacity

All loads must be placed on the back of the fork nearest the operator to avoid tipping of loads (see diagram). In any case, do not exceed load. Load Center is indicated on the following chart.

Your RG30 has been designed to ergonomically lift and position loads, with the exception of loads on stringer pallets. Stringer pallets have bottom boards nailed to the stringers. These can damage your RG30 because they restrict the lifting action of the scissor legs.

L

Load Center and Load Placement (Reference Layout)

Operation

9

Operation

Operation

10

To lower the forks, pull on the fingertip control lever.

By varying the position of the lever, you can control the lowering speed.

Lowering

To raise the forks manually, pump the handle. Your RG30 has an automatic neutral sensor that activates the pump cylinder when pumping action is detected.

1180454B

The remote control must be plugged into the receptacle on the top of the battery box. The raise and lower buttons will now operate the truck as indicated.

Remote Control

Raise the forks by pressing and holding the raise button located on the handle. To lower the forks, pull on the fingertip control lever. By varying the position of the lever, you can control the lowering speed. If your battery becomes discharged before you finish your work, you can operate an electric RG30 manually as previously described.

A gentle pull on the handle engages the neutral position and the handle can be moved without lifting of the forks. This enables you to move the truck from one place to another without activating the pump.

Manual Lifting

Electric Lifting

Neutral Position

Model RG30 - Hand Pallet Truck

Store the charger power cord in the bracket at all times.

Electric hazard can occur if the plug comes in contact with the battery.

! CAUTION

Move your truck to a well ventilated area. Raise the forks manually and unwind the AC plug from the tie-down inside the bulkhead. Lower the forks completely and disconnect the lift plug from the battery connector (located on the side of the battery box). Insert the charge plug into the battery connector. The lights on the battery charger will indicate the current battery condition. Plug the AC plug into a 110 volt, 60 Hz receptacle. When your battery is fully charged, unplug the AC plug from its receptacle, then disconnect the charger plug from the battery plug and reinsert the lift plug. Carefully raise the forks and secure the AC cord and the charger plug to the respective tie-downs inside the bulkhead.

Charging the 12 Volt Battery

11

Operation

Maintenance

Lubrication

12

Your hydraulic system is maintenance free. Do not add hydraulic oil unless there is, or has been, a leak. Use Sunoco Sunvis 832 oil or equal. Other oils, fluids, or solvents may damage your hydraulic system. With the forks in the lowered position, fill the reservoir through the oil plug hole until the oil is even with the plug hole.

Hydraulic System

1180454B

A maintenance-free battery still requires some care.

The battery must be kept clean and dry and may be washed to remove any accumulated foreign matter.

This truck is equipped with a maintenance-free battery. Please obey manufacturer’s recommendations for service of these batteries.

All pivot points in the RG30 are equipped with permanently lubricated bushings and bearings. To increase bearing life, it is recommended that a few drops of light machine oil be applied at each pivot point every 6 months. The main bearing in the thrust plate is equipped with a grease zerk. This should be greased every 6 months.

Maintenance-Free Batteries

Maintenance

Model RG30 - Hand Pallet Truck

Always secure the hand pallet lift truck when carrying out repairs. A badly supported hand pallet lift truck could cause injury.

! WARNING

Before welding or grinding on painted surfaces, always sandblast (remove) at least 4-6 in. (102-152 mm) of paint.

Heated paint gives off harmful gases.

! WARNING

Safety Regulations for Maintenance Work

Properly store or dispose of used oil. Follow the manufacturer’s instructions.

Properly dispose of used solvents and all other cleaning/washing chemicals. Do not flush down drains. Follow the manufacturer’s instructions for proper disposal.

• •

13

Never wear loose fitting objects or jewelry.

Always keep the area where you work clean.

Oil and/or water make the floor slippery.

•

•

Safe maintenance practices conform with the following general guidelines:

Safety Regulations for Maintenance Work

Troubleshooting

14

Check scissor legs and floor for obstructions. Check for proper hydraulic fluid level and look for signs of an oil leak.

Forks Fail to Raise Completely

Please make sure to pump the handle at a speed quick enough to overcome the manual pump neutral position. There may be an air lock in the hydraulic system. Pull the control lever and operate the pump several times. Operate the pump normally to raise forks. Check to see if the release lever on the pump base moves freely. Loosen the high pressure adjusting screw (item #21 on page 32 or 36).

Operate the pump several times, then tighten the high pressure screw. A small amount may leak from the screw while it is loose.

Manual Pump Fails to Raise Forks

Troubleshooting

1180454B

Check to make sure that the remote control is plugged in. Check for damage to the hydraulic power pack. The solenoid may be damaged and may need to be replaced.

Optional Remote Control Will Not Lower

Check the battery connection to make sure that it is plugged in. If the truck has been idle for a long period of time, the battery may have become discharged. Connect the charger as described under OPERATION on page 9, and make sure that the battery is fully charged. Check all electrical connections.

Electric RG30 Does Not Respond to Raise Button

Model RG30 - Hand Pallet Truck

For these and all other Troubleshooting questions, please contact your local authorized Raymond Sales and Service Center.

If the pump has no neutral position, turn the neutral valve (item #23 on page 32 or 36) clockwise until the desired neutral action is achieved. If the pump does not engage quick enough, turn the neutral valve counterclockwise until the pump action is satisfactory.

Neutral Position

15

Troubleshooting

Daily Service/Safety Checks

Make sure that the brakes or hand/parking brake, if equipped, function properly.

Must have adequate oil level and no leakage. If not, contact your supervisor. (See page 12.)

Make sure there is no excessive oil on the exterior.

Brakes or Hand/Parking Brake

Hydraulic System

16

Action

Check Points

Table 2. Daily Service/Safety Check

Read Table 2 for daily service check points and required safety action.

Never neglect the daily service and safety checks. Serious injury may occur. If you discover a fault or damage, report it immediately to your supervisor. Never use a hand pallet lift truck that has faults or is damaged.

! WARNING

Daily Service/Safety Checks

Check for manual function and electric lift (if equipped). If lift, neutral, and lower positions are not functioning properly, contact your supervisor.

Make sure that all decals and plates are in place and legible. If not, contact your supervisor or local authorized Raymond Sales and Service Center for a replacement.

Lifting/Lowering

Decals and Plates

Batteries (if equipped)

1180454B

Check for correct voltage and weight, no leakage, and battery disconnect function.

Make sure that steering functions properly. Make sure there is full steering rotation.

Check for damage. Clean often, removing dirt and any other debris.

Chassis/Handle

Steering

Check for damage. Remove oil, metal chips, and anything else that might cause wear and abrasion.

Wheels

Table 2. Daily Service/Safety Check

Model RG30 - Hand Pallet Truck

In order to submit a claim for a warranty, you must supply the hand pallet lift truck serial number as well as the date of purchase to your local authorized Raymond Sales and Service Center.

Warranty Claim Procedure

Replacement parts should be “Raymond Approved” and obtained from your local authorized Raymond Sales and Service Center.

Modifications or additions to this hand pallet lift truck that affect its safe use or operation are not permitted without written approval from the manufacturer.

Modifications and Additions

17

Modifications and Additions

Warranty

Non-Stationary Hoses and Cables

Oilite Bearings and Bushings

•

•

18

This warranty does not cover oil leaks, adjustments, or loose hardware.

This warranty is void in the event of defects or damage caused by misuse, abuse, or accident.

Components found to be defective by an authorized Raymond Sales and Service Center during the warranty period will be replaced or repaired as indicated above. Replacement components installed during the defined period set forth above, are warranted for the balance of the applicable truck warranty period, or 90 days, whichever is longer. Additionally, freight charges for parts involved in the replacement or repair of a defective component will be paid by Raymond, provided that the replacement or repair is made by an authorized Raymond Sales and Service Center. Local taxes, if any, are excluded.

Wheels, Rollers, and Bearings

•

Wearable Components include but are not limited to:

The RG30 is warranted against defects in materials and workmanship for a period of one (1) year from date of installation for non-wearable components and for three (3) months for wearable components from date of installation.

Warranty

1180454B

THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED, IMPLIED, OR STATUTORY. THERE ARE NO WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. In no event shall The Raymond Corporation be liable for incidental, special, or consequential damages.

Notwithstanding any other language contained herein, this warranty is expressly voided without any further notice if any modification is made to the Raymond equipment, or if additional components or devices are added to the Raymond equipment, without prior approval having been granted in writing by The Raymond Corporation.

Raymond reserves the right to make changes and improvements in design without making changes to previously manufactured vehicles.

Model RG30 - Hand Pallet Truck

• The user shall see that all nameplates and markings are in place and are maintained in a legible condition. (a) (6)

• Modifications and additions which affect capacity and safe operation shall not be performed by the customer or user without manufacturers prior written approval. Capacity, operation and maintenance instruction plates, tags or decals shall be changed accordingly. (a) (3)

The following citations are followed by a reference to the appropriate subparagraph of the regulations.

The full text of the Federal regulations can be found in the Code of Federal Regulations at 29 CFR Section 1910.178.

Because of their wide applicability, this section of your manual lists several parts of the Federal OSHA regulations that might be of particular importance to your workplace.

Check with your local OSHA office or provincial Labor Bureau to confirm which regulations govern your workplace.

In addition, several states have implemented regulations which apply instead of the Federal regulations.

The use of forklift trucks in the workplace is governed by various regulations. In the United States, the Federal Occupational Safety and Health Administration (OSHA) has issued regulations which cover the majority of workplaces.

Note: Some or all of the following may not be applicable to your hand pallet lift truck.

Selected OSHA Regulations for Lift Trucks

• An evaluation of each powered industrial truck operator’s performance shall be conducted at least once every three years. (l) (4) (iii)

19

• Refresher training, including an evaluation of the effectiveness of that training, shall be conducted as required by paragraph (l) (4) (ii) to ensure that the operator has the knowledge and skills needed to operate the powered industrial truck safely. (l) (4) (i)

• Training shall consist of a combination of formal instruction (e.g. lecture, discussion, interactive computer learning, videotape, written material), practical training (demonstrations performed by the trainer and practical exercises performed by the trainee), and evaluation of the operator’s performance in the workplace. (l) (2) (B) (ii) [Editorial Note: For required training program content, refer to (l) (3) (i) (A-M) and (l) (3) (ii) (A-I).]

• Trainees may operate a powered industrial truck only under the direct supervision of persons who have the knowledge, training, and experience to train operators and evaluate their competence and where such operation does not endanger the trainee or other employees. (l) (2) (i) (A) (B)

• Prior to permitting an employee to operate a powered industrial truck (except for training purposes), the employer shall ensure that each operator has successfully completed the training required by this paragraph. (l) (1) (ii)

• The employer shall ensure that each powered industrial truck operator is competent to operate a powered industrial truck safely, as demonstrated by the successful completion of the training and evaluation specified in this paragraph. (l) (1) (i)

Selected OSHA Regulations for Lift Trucks

Selected OSHA Regulations for Lift Trucks

20

• Stunt driving and horseplay shall not be permitted. (n) (9)

• Under all travel conditions the truck shall be operated at a speed that permits it to be brought to a stop in a safe manner. (n) (8)

• The driver shall be required to slow down and sound the horn at cross aisles and other locations where vision is obstructed. If the load being carried obstructs forward view, the driver shall be required to travel with the load trailing. (n) (4)

• All traffic regulations shall be observed, including authorized plant speed limits. A safe distance shall be maintained approximately three truck lengths from the truck ahead, and the truck shall be kept under control at all times. (n) (1)

• Only approved industrial trucks shall be used in hazardous locations. (m) (11)

• Brakes shall be set and wheel blocks shall be in place to prevent movement of trucks, trailers or railroad cars while loading or unloading. Fixed jacks may be necessary to support a semitrailer when the trailer is not coupled to a tractor. The flooring of trucks, trailers, and railroad cars shall be checked for breaks and weakness before they are driven onto. (m) (7)

• The employer shall prohibit arms or legs from being placed between the uprights of the mast or outside the running lines of the truck. (m) (4)

• The employer shall certify that each operator has been trained and evaluated as required by this paragraph (l). The certification shall include the name of the operator, the date of the training, the date of the evaluation, and the identity of the person(s) performing the training or evaluation. (l) (6)

1180454B

• Industrial trucks shall be examined before being placed in service, and shall not be placed in service if the examination shows any condition adversely affecting the safety of the truck. Such examination shall be made at least daily. Where powered industrial trucks are used on a round-the-clock basis, they shall be examined after each shift. Defects when found shall be immediately reported and corrected. (q) (7)

• All parts of any such industrial truck requiring replacement shall be replaced only by parts equivalent as to safety with those used in the original design. (q) (5)

• Any power-operated industrial truck not in safe operating condition shall be removed from service. All repairs shall be made by authorized personnel. (q) (1)

• If at any time a powered industrial truck is found to be in need of repair, defective, or in any way unsafe, the truck shall be taken out of service until it has been restored to safe operating condition. (p) (1)

Part No.

Qty. Page

Model RG30 - Hand Pallet Truck

Ball ....................................... PL-10244 ........... 1 ...... 31 Ball ....................................... PL-10244 ........... 1 ...... 35 Ball ....................................... PL-10254 ........... 2 ...... 33 Ball, 8 mm ............................. PR-8545............. 1 ...... 32 Ball, 8 mm ............................. PR-8545............. 1 ...... 36 Ball, 9 mm ............................. PR-8546............. 1 ...... 32 Ball, 9 mm ............................. PR-8546............. 1 ...... 36 Bearing ................................. PL-10238D ......... 4 ...... 29 Bearing ................................. PL-20214 ........... 4 ...... 25 Bushing ................................. PL-10203 ........... 2 ...... 29 Bushing ................................. PL-10203A ......... 4 ...... 25 Bushing ................................. PL-20306 ........... 2 ...... 33 Bushing ................................. PL-20306 ........... 2 ...... 37 Bushing ................................. PR-8007A .......... 4 ...... 25 Bushing ................................. PR-8516............. 4 ...... 26 Bushing ................................. PR-8538............. 1 ...... 31 Bushing ................................. PR-8538............. 1 ...... 35 Bushing ................................. PR-8556............. 1 ...... 32 Bushing ................................. PR-8556............. 1 ...... 36 Fuse ...................................... 590-587/105 .... 1 ...... 41 O-Ring................................... PR-8529B........... 1 ...... 31 O-Ring................................... PR-8529B........... 1 ...... 35 O-Ring................................... PR-8529C .......... 1 ...... 31 O-Ring................................... PR-8529C .......... 1 ...... 35

Description

Recommended Spare Parts List Part No.

Qty.

Page

O-Ring .................................. PR-8548A .......... 2 ...... 32 O-Ring .................................. PR-8548A .......... 2 ...... 36 O-Ring .................................. PR-8548B........... 2 ...... 32 O-Ring .................................. PR-8548B........... 2 ...... 36 O-Ring .................................. PR-8551 ............ 1 ...... 32 O-Ring .................................. PR-8551 ............ 1 ...... 36 O-Ring .................................. PR-8557A .......... 1 ...... 37 O-Ring .................................. PR-8557B........... 1 ...... 37 Pin, Split................................ PL-10242 ........... 2 ...... 25 Pin, Split................................ PL-10269 ........... 1 ...... 33 Pin, Split................................ PL-10269 ........... 4 ...... 25 Pin, Split................................ PL-20274S ......... 2 ...... 31 Pin, Split................................ PL-20274S ......... 2 ...... 35 Pin, Split................................ PL-90569E ......... 1 ...... 37 Pin, Split................................ PR-8559 ............ 1 ...... 33 Pin, Split................................ PR-8559 ............ 1 ...... 37 Ring ...................................... PR-8540 ............ 1 ...... 31 Ring ...................................... PR-8540 ............ 1 ...... 35 Seal ...................................... PR-8539 ............ 1 ...... 31 Seal ...................................... PR-8539 ............ 1 ...... 35 Seal, Wiper ........................... PR-8529A .......... 1 ...... 31 Seal, Wiper ........................... PR-8529A .......... 1 ...... 35

Description

21

Recommended Spare Parts List

Recommended Spare Parts List

Part No.

Qty. Page

22

Spring ................................... PL-20274C .........1 ...... 33 Spring ................................... PR-8533 .............1 ...... 32 Spring ................................... PR-8533 .............1 ...... 36 Spring ................................... PR-8544 .............1 ...... 31 Spring ................................... PR-8544 .............1 ...... 35 U-Cup.................................... PR-8534B ...........1 ...... 32 U-Ring ................................... PR-8552 .............1 ...... 32 U-Ring ................................... PR-8552 .............1 ...... 36

Description

Description

Part No.

Qty.

1180454B

Page

Part No.

Qty.

Model RG30 - Hand Pallet Truck

Machine Screws ............................5-011-003 .............. 2 Nut, Lock ......................................21094 ................... 1 Nut, Lock ......................................21094 ................... 1 Ring, Lock .....................................PR-8541 ................. 1 Ring, Lock .....................................PR-8541 ................. 1 Ring, Snap....................................PL-10237................ 2 Ring, Snap....................................PL-20232................ 1 Screw, Adjusting ...........................PR-8542 ................. 1 Screw, Adjusting ...........................PR-8542 ................. 1 Screw, Adjusting ...........................PR-8547 ................. 1 Screw, Adjusting ...........................PR-8547 ................. 1 Screw, Socket Head Cap................PR-8518 ................. 2 Screw, Top ...................................PR-8531A ............... 1 Screw, Top ...................................PR-8531A ............... 1 Washer ........................................PL-10239................ 4 Washer ........................................PL-10241................ 2 Washer ........................................PR-8532 ................. 1 Washer ........................................PR-8532 ................. 1 Washer ........................................PR-8537 ................. 1 Washer ........................................PR-8537 ................. 1 Washer ........................................PR-8543 ................. 2 Washer ........................................PR-8543 ................. 2 Washer ........................................PR-8555 ................. 1 Washer ........................................PR-8555 ................. 1

Description

Hardware Parts List

23

Hardware Parts List

Frame Scissor Assembly

24

11

Frame Scissor Assembly

12

7

13

12

10

14

16

15

17

18

9

Figure 3: Frame Scissor Assembly

8

8

1

3

6

2

4

3

5

ERGO CHASSIS

1180454B

1 1 1 4 4 2 2 4 4 1 1 2 4 2 2 2 4 2

1

Model RG30 - Hand Pallet Truck

Chassis, 27 x 48 Chassis, 20.5 x 48 Ring, Snap Pin, Split Bushing Pin, Clevis, Inner Leg Pin, Clevis, Outer Leg Fork Roller with Bushing Bushing Leg Assembly, 48 in., Right Leg Assembly, 48 in., Left Axle Assembly Bearing Roller, Nylon, Complete Roller, Poly, Complete Roller, Steel, Complete Washer Pin, Split

DESCRIPTION

List 3: Frame Scissor Assembly (Sheet 1 of 2)

PR-8021A48 PR-8021B48 PL-20232 PL-10269 PL-10203A PR-8012/8013 PR-8012/8013 PR-8007 PR-8007A 1125955/__ 1125956/__ PL-20215-l PL-20214 PL-20210BN-B 167609 PL-20210S-BRG PL-10239 PL-10242

PART NUMBER

R= Recommended Spare

14 15

2 3 4 5 6 7 8 9 10 11 12 13

QTY

FIGURE 3 ITEM NO.

R

R

R

R R

USED ON

25

Frame Scissor Assembly

Frame Scissor Assembly

26

4 2 2

16 17 18

Bushing Washer Stabilizer Assembly

DESCRIPTION

List 3: Frame Scissor Assembly (Sheet 2 of 2)

PR-8516 PL-10241 PR-8010

PART NUMBER

R= Recommended Spare

QTY

FIGURE 3 ITEM NO.

R

1180454B

USED ON

Model RG30 - Hand Pallet Truck

27

Frame Scissor Assembly

Thrust Plate Wheel Assembly

28

6

9

5

7

9

2

3

3

10

9

4

1

5

9

Figure 4: Thrust Plate Wheel Assembly

8

Thrust Plate Wheel Assembly

8

7

6

ERGOTHRUSTPLATEN

1180454B

1 1 1 1 1 2 1 2 2 2 2 2 2 4 2

1

Model RG30 - Hand Pallet Truck

27 in. Plate, Thrust - Manual Model 27 in. Plate, Thrust - Electric Model 20.5 in. Plate, Thrust - Manual Model 20.5 in. Plate, Thrust - Electric Model Collar, Pump Bearing, Thrust Plate Wheel Mount Bushing Cap, Hub Wheel, Steer, Nylon Wheel, Steer, Poly Wheel, Steer, Steel Ring, Snap Bearing Screw, Socket Head Cap

DESCRIPTION

List 4: Thrust Plate Wheel Assembly

PR-8024A 1130181/001 PR-8024B 1130181/002 AR-8030 PR-8512 PR-8031A PL-10203 PL-10236C PL-20236BN-B PL-20236B-B PL-10236BS-BRG PL-10237 PL-10238D PR-8518

PART NUMBER

R= Recommended Spare

8 9 10

2 3 4 5 6 7

QTY

FIGURE 4 ITEM NO.

R

R

USED ON

29

Thrust Plate Wheel Assembly

Pump and Handle Assembly, Manual

30

16

17

18

19

21

10

9

8

11

17

35

36

32

22

15

14

39

20

13

12

7

40

41

42

43

27

23

26

23

28

29

31

33

34

24

30

37

38

45

48

44

51

52

50

46

25

49

54

47

53 53

56*

55

Figure 5: Pump and Handle Assembly, Manual

6

5

4

3

2

1

Pump and Handle Assembly, Manual

ERGOPUMPMANUALN

1180454B

1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Pump and Handle Assembly, Manual Ball Piston Bushing Seal Ring Ring, Lock Nut, Top, Complete Seal, Wiper O-Ring O-Ring Sealon Breather Sealon Screw, Filler Pin, Split Screw, Adjusting Washer Spring

DESCRIPTION

Model RG30 - Hand Pallet Truck

List 5: Pump and Handle Assembly, Manual (Sheet 1 of 3)

PL-10244 PR-8530A PR-8538 PR-8539 PR-8540 PR-8541 PR-8529 PR-8529A PR-8529B PR-8529C PR-8582A PR-8582 PR-8528 PR-8527 PL-20274S PR-8542 PR-8543 PR-8544

PART NUMBER

R= Recommended Spare

QTY

FIGURE 5 ITEM NO.

R

R

R R R

R R R

R

USED ON

31

Pump and Handle Assembly, Manual

Pump and Handle Assembly, Manual

32

1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1

19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

Ball, 8 mm Ball, 9 mm Screw, Adjusting Seat, Valve Valve, Neutral O-Ring O-Ring O-Ring Pin U-Ring Screw, Valve Washer Bushing Washer Spring Cylinder, Pump U-Cup Ring Piston, Quick Lift, Complete Union Nut, Complete

DESCRIPTION

List 5: Pump and Handle Assembly, Manual (Sheet 2 of 3)

PR-8545 PR-8546 PR-8547 PR-8549 PR-8548 PR-8548B PR-8548A PR-8551 PR-8554 PR-8552 PR-8553 PR-8555 PR-8556 PR-8537 PR-8533 PR-8536 PR-8534B PR-8534A PR-8534 PR-8535

PART NUMBER

R= Recommended Spare

QTY

FIGURE 5 ITEM NO.

R

R

R

R

R R R

R R

1180454B

USED ON

1 1 1 1 1 1 1 1 1 1 2 2 1 1 2 1 1 1 1 1

39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58

Union Nut O-Ring (Thread) Union Nut O-Ring Union Nut Seal Washer Screw, Top Rod, Control, Complete Nut, Lock Clip, Lever Pin, Split Arm, Lowering Pin Bushing Pin, Split Lever, Control Ball Spring Cap Handle, Complete Ergo-Pump Valve Kit Ergo-Pump Seal Kit

DESCRIPTION

Model RG30 - Hand Pallet Truck

List 5: Pump and Handle Assembly, Manual (Sheet 3 of 3)

PR-8535C PR-8535B PR-8535A PR-8532 PR-8531A PR-20274ACM 21094 42631 PR-8559 PR-8558 PL-20275 PL-20306 PL-10269 PL-20274BD PL-10254 PL-20274C PL-20274E PR-20276TDM PR-8575 PR-8577

PART NUMBER

R= Recommended Spare

QTY

FIGURE 5 ITEM NO.

R R

R R

R

USED ON

33

Pump and Handle Assembly, Manual

Pump and Handle Assembly, Electric

34

Figure 6: Pump and Handle Assembly, Electric

Pump and Handle Assembly, Electric

NEW FITTINGS

1180454B

1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Pump and Handle Assembly, Electric Ball Piston Bushing Seal Ring Ring, Lock Top Nut Complete Seal, Wiper O-Ring O-Ring Sealon Breather Sealon Screw, Filler Pin, Split Screw, Adjusting Washer Spring

DESCRIPTION

Model RG30 - Hand Pallet Truck

List 6: Pump and Handle Assembly, Electric (Sheet 1 of 4)

PL-10244 PR-8530A PR-8538 PR-8539 PR-8540 PR-8541 PR-8529 PR-8529A PR-8529B PR-8529C PR-8582A PR-8582 PR-8528 PR-8527 PL-20274S PR-8542 PR-8543 PR-8544

PART NUMBER

R= Recommended Spare

QTY

FIGURE 6 ITEM NO.

R

R

R R R

R R R

R

USED ON

35

Pump and Handle Assembly, Electric

Pump and Handle Assembly, Electric

36

1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1

19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

Ball, 8 mm Ball, 9 mm Screw, Adjusting Seat, Valve Valve, Neutral O-Ring O-Ring O-Ring Pin U-Ring Screw, Valve Washer Bushing Washer Spring Cylinder, Pump U-Cup Ring Piston, Quick Lift, Complete Nut, Union, Complete

DESCRIPTION

List 6: Pump and Handle Assembly, Electric (Sheet 2 of 4)

PR-8545 PR-8546 PR-8547 PR-8549 PR-8548 PR-8548B PR-8548A PR-8551 PR-8554 PR-8552 PR-8553 PR-8555 PR-8556 PR-8537 PR-8533 PR-8536 PR-8534B PR-8534A PR-8534 PR-8535

PART NUMBER

R= Recommended Spare

QTY

FIGURE 6 ITEM NO.

R

R

R

R R R

R R

1180454B

USED ON

1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1

39 40 41 42 43 44 45 46 47 48 49 50 51 52 55 56 57 58 59 61

Union Nut O-Ring (Thread) Union Nut O-Ring Union Nut Seal Washer Screw, Top Rod, Control, Complete Nut, Lock Clip, Lever Pin, Split Arm, Lowering Pin Bushing Pin, Split Lever, Control Cap Complete Handle Valve, Relief O-Ring O-Ring Suction Line

DESCRIPTION

Model RG30 - Hand Pallet Truck

List 6: Pump and Handle Assembly, Electric (Sheet 3 of 4)

PR-8535C PR-8535B PR-8535A PR-8532 PR-8531A PR-20274ACM 21094 42631 PR-8559 PR-8558 PL-20275 PL-20306 PL-90569E PL-20274BD PL-20274E PR-20276TDE PR-8557 PR-8557B PR-8557A 1143999

PART NUMBER

R= Recommended Spare

QTY

FIGURE 6 ITEM NO.

R R

R R

R

USED ON

37

Pump and Handle Assembly, Electric

Pump and Handle Assembly, Electric

38

1 1 1 1 1 2 1 1

62 63 65 66 67 68 69 70

Fitting Fitting, Elbow Return Line Grommet Button Housing Machine Screws Ergo-Pump Valve Kit (Not Shown) Ergo-Pump Seal Kit (Not Shown)

DESCRIPTION

List 6: Pump and Handle Assembly, Electric (Sheet 4 of 4)

PR-8563 1144002/001 PR-8048 11813-04 PR-20275 5-011-003 PR-8575 PR-8577

PART NUMBER

R= Recommended Spare

QTY

FIGURE 6 ITEM NO.

1180454B

USED ON

Model RG30 - Hand Pallet Truck

39

Pump and Handle Assembly, Electric

Electrical Components

40

Electrical Components

Figure 7: Electrical Components

NEW PUMP

1180454B

1 1 3 1 1 1 1 1 2 1 1 2 1 1 1 1 3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 17 18

Model RG30 - Hand Pallet Truck

Charger, Battery Clamp, Cable Battery Connector Button, Lift Power Pack, Hydraulic Harness (Main) Battery Cable, 14 in.

Battery Cable, 20.5 in.

Cover, Terminal Connector/Harness, Remote Solenoid Grommet Clamp, Cable Fuse Standoff Valve, Descent (Not Shown) Lug Set, Battery Connector (Not Shown)

DESCRIPTION

List 7: Electrical Components

1134731 1-074-087/005 49854-09 PC-3017 1160927/001 1130733 1099187/018 1099187/019 301253-000 1130732 22226-02 11813-23 15677-11 590-587/105 307371-000 PR-8574 49852-08

PART NUMBER

R= Recommended Spare

QTY

FIGURE 7 ITEM NO.

R

USED ON

41

Electrical Components

Electrical Components 42 1180454B

Part No.

Page

Model RG30 - Hand Pallet Truck

20.5 in. Plate, Thrust - ....................................................

Electric Model.............................. 1130181/002 ..... 29 20.5 in. Plate, Thrust - ....................................................

Manual Model............................. PR-8024B ............. 29 27 in. Plate, Thrust - .......................................................

Electric Model.............................. 1130181/001 ..... 29 27 in. Plate, Thrust - .......................................................

Manual Model............................. PR-8024A ............ 29 Arm, Lowering .............................. PR-8558 .............. 33 Arm, Lowering .............................. PR-8558 .............. 37 Axle Assembly .............................. PL-20215-l ............ 25 Ball ............................................. PL-10244 ............. 31 Ball ............................................. PL-10244 ............. 35 Ball ............................................. PL-10254 ............. 33 Ball, 8 mm ................................... PR-8545 .............. 32 Ball, 8 mm ................................... PR-8545 .............. 36 Ball, 9 mm ................................... PR-8546 .............. 32 Ball, 9 mm ................................... PR-8546 .............. 36 Battery Cable, 14 in...................... 1099187/018 ..... 41 Battery Cable, 20.5 in. .................. 1099187/019 ..... 41 Battery Connector ........................ 49854-09 ............ 41 Bearing........................................ PL-10238D ........... 29 Bearing........................................ PL-20214 ............. 25 Bearing, Thrust Plate ...................... PR-8512 .............. 29 Breather....................................... PR-8582 .............. 31

Description

APPENDIX A: Alphabetical Parts Index Part No.

Page

Breather........................................PR-8582 .............. 35 Bushing ........................................PL-10203 ............. 29 Bushing ........................................PL-10203A ........... 25 Bushing ........................................PL-20306 ............. 33 Bushing ........................................PL-20306 ............. 37 Bushing ........................................PR-8007A ............ 25 Bushing ........................................PR-8516 .............. 26 Bushing ........................................PR-8538 .............. 31 Bushing ........................................PR-8538 .............. 35 Bushing ........................................PR-8556 .............. 32 Bushing ........................................PR-8556 .............. 36 Button Housing ..............................PR-20275 ............ 38 Button, Lift .....................................PC-3017 .............. 41 Cap .............................................PL-20274E ........... 33 Cap .............................................PL-20274E ........... 37 Cap, Hub .....................................PL-10236C ........... 29 Charger, Battery ............................1134731 ............ 41 Chassis, 20.5 x 48 ........................PR-8021B48 ........ 25 Chassis, 27 x 48 ...........................PR-8021A48 ........ 25 Clamp, Cable................................1-074-087/005 ... 41 Clamp, Cable................................15677-11 ............ 41 Clip, Lever ....................................42631 ................ 33 Clip, Lever ....................................42631 ................ 37 Collar, Pump .................................AR-8030 .............. 29 Complete Handle...........................PR-20276TDE ....... 37

Description

43

APPENDIX A: Alphabetical Parts Index

APPENDIX A: Alphabetical Parts Index

Part No.

Page

44

Connector/Harness, Remote........... 1130732 ............. 41 Cover, Terminal ............................ 301253-000 ........ 41 Cylinder, Pump ............................. PR-8536 ............... 32 Cylinder, Pump ............................. PR-8536 ............... 36 Ergo-Pump Seal Kit (Not Shown) ..... PR-8577 ............... 38 Ergo-Pump Seal Kit ........................ PR-8577 ............... 33 Ergo-Pump Valve Kit (Not Shown).... PR-8575 ............... 38 Ergo-Pump Valve Kit ...................... PR-8575 ............... 33 Fitting .......................................... PR-8563 ............... 38 Fitting, Elbow................................ 1144002/001 ..... 38 Fork Roller with Bushing ................. PR-8007 ............... 25 Fuse ............................................ 590-587/105 ...... 41 Grommet ..................................... 11813-04 ............ 38 Grommet...................................... 11813-23 ............ 41 Handle, Complete ......................... PR-20276TDM ...... 33 Harness (Main) ............................. 1130733 ............. 41 Leg Assembly, 48 in., Left .............. 1125956/__ ........ 25 Leg Assembly, 48 in., Right ............ 1125955/__ ........ 25 Lever, Control ............................... PL-20274BD ......... 33 Lever, Control ............................... PL-20274BD ......... 37 Lug Set, Battery Connector (Not Shown)............................. ................................................... 49852-08 ............ 41 Machine Screws ........................... 5-011-003 ........... 38 Nut, Lock ..................................... 21094 ................. 33 Nut, Lock ..................................... 21094 ................. 37 Nut, Top, Complete ....................... PR-8529 ............... 31 Nut, Union, Complete.................... PR-8535 ............... 36 O-Ring ......................................... PR-8529B ............. 31 O-Ring ......................................... PR-8529B ............. 35

Description

Part No.

Page

1180454B

O-Ring..........................................PR-8529C ............ 31 O-Ring..........................................PR-8529C ............ 35 O-Ring..........................................PR-8548A ............ 32 O-Ring..........................................PR-8548A ............ 36 O-Ring..........................................PR-8548B ............. 32 O-Ring..........................................PR-8548B ............. 36 O-Ring..........................................PR-8551 .............. 32 O-Ring..........................................PR-8551 .............. 36 O-Ring..........................................PR-8557A ............ 37 O-Ring..........................................PR-8557B ............. 37 Pin ...............................................PL-20275 ............. 33 Pin ...............................................PL-20275 ............. 37 Pin ...............................................PR-8554 .............. 32 Pin ...............................................PR-8554 .............. 36 Pin, Clevis, Inner Leg ......................PR-8012/8013 ..... 25 Pin, Clevis, Outer Leg .....................PR-8012/8013 ..... 25 Pin, Split .......................................PL-10242 ............. 25 Pin, Split .......................................PL-10269 ............. 25 Pin, Split .......................................PL-10269 ............. 33 Pin, Split .......................................PL-20274S ........... 31 Pin, Split .......................................PL-20274S ........... 35 Pin, Split .......................................PL-90569E ........... 37 Pin, Split .......................................PR-8559 .............. 33 Pin, Split .......................................PR-8559 .............. 37 Piston ...........................................PR-8530A ............ 31 Piston ...........................................PR-8530A ............ 35 Piston, Quick Lift, Complete .............PR-8534 .............. 32 Piston, Quick Lift, Complete .............PR-8534 .............. 36 Power Pack, Hydraulic....................1160927/001 ..... 41

Description

Part No.

Page

Model RG30 - Hand Pallet Truck

Return Line ................................... PR-8048 .............. 38 Ring ............................................ PR-8534A ............ 32 Ring ............................................ PR-8534A ............ 36 Ring ............................................ PR-8540 .............. 31 Ring ............................................ PR-8540 .............. 35 Ring, Lock .................................... PR-8541 .............. 31 Ring, Lock .................................... PR-8541 .............. 35 Ring, Snap ................................... PL-10237 ............. 29 Ring, Snap ................................... PL-20232 ............. 25 Rod, Control, Complete ................. PR-20274ACM ..... 33 Rod, Control, Complete ................. PR-20274ACM ..... 37 Roller, Nylon, Complete................. PL-20210BN-B ...... 25 Roller, Poly, Complete.................... 167609 ............... 25 Roller, Steel, Complete................... PL-20210S-BRG .... 25 Screw, Adjusting........................... PR-8542 .............. 31 Screw, Adjusting........................... PR-8542 .............. 35 Screw, Adjusting........................... PR-8547 .............. 32 Screw, Adjusting........................... PR-8547 .............. 36 Screw, Filler ................................. PR-8527 .............. 31 Screw, Filler ................................. PR-8527 .............. 35 Screw, Socket Head Cap ............... PR-8518 .............. 29 Screw, Top................................... PR-8531A ............ 33 Screw, Top................................... PR-8531A ............ 37 Screw, Valve ................................ PR-8553 .............. 32 Screw, Valve ................................ PR-8553 .............. 36 Seal ............................................ PR-8539 .............. 31 Seal ............................................ PR-8539 .............. 35 Seal, Wiper ................................. PR-8529A ............ 31 Seal, Wiper ................................. PR-8529A ............ 35

Description

Part No.

Page

Sealon..........................................PR-8528 .............. 31 Sealon..........................................PR-8528 .............. 35 Sealon..........................................PR-8582A ............ 31 Sealon..........................................PR-8582A ............ 35 Seat, Valve ...................................PR-8549 .............. 32 Seat, Valve ...................................PR-8549 .............. 36 Solenoid .......................................22226-02 ............ 41 Spring ..........................................PL-20274C ........... 33 Spring ..........................................PR-8533 .............. 32 Spring ..........................................PR-8533 .............. 36 Spring ..........................................PR-8544 .............. 31 Spring ..........................................PR-8544 .............. 35 Stabilizer Assembly ........................PR-8010 .............. 26 Standoff........................................307371-000 ........ 41 Suction Line...................................1143999 ............ 37 Top Nut Complete..........................PR-8529 .............. 35 U-Cup...........................................PR-8534B ............ 32 U-Cup...........................................PR-8534B ............ 36 Union Nut O-Ring (Thread)..............PR-8535C ............ 33 Union Nut O-Ring (Thread)..............PR-8535C ............ 37 Union Nut O-Ring ..........................PR-8535B ............ 33 Union Nut O-Ring ..........................PR-8535B ............ 37 Union Nut Seal ..............................PR-8535A ............ 33 Union Nut Seal ..............................PR-8535A ............ 37 Union Nut, Complete......................PR-8535 .............. 32 U-Ring ..........................................PR-8552 .............. 32 U-Ring ..........................................PR-8552 .............. 36 Valve, Descent (Not Shown) ............PR-8574 .............. 41 Valve, Neutral ...............................PR-8548 .............. 32

Description

45

APPENDIX A: Alphabetical Parts Index

APPENDIX A: Alphabetical Parts Index

Part No.

Page

46

Valve, Neutral .............................. PR-8548 ............... 36 Valve, Relief ................................. PR-8557 ............... 37 Washer ....................................... PL-10239 ............. 25 Washer ....................................... PL-10241 ............. 26 Washer ....................................... PR-8532 ............... 33 Washer ....................................... PR-8532 ............... 37 Washer ....................................... PR-8537 ............... 32 Washer ....................................... PR-8537 ............... 36 Washer ....................................... PR-8543 ............... 31 Washer ....................................... PR-8543 ............... 35 Washer ....................................... PR-8555 ............... 32 Washer ....................................... PR-8555 ............... 36 Wheel Mount ............................... PR-8031A ............ 29 Wheel, Steer, Nylon...................... PL-20236BN-B ...... 29 Wheel, Steer, Poly ........................ PL-20236B-B ......... 29 Wheel, Steer, Steel........................ PL-10236BS-BRG .. 29

Description

Description

Part No.

1180454B

Page

Description

Page

Model RG30 - Hand Pallet Truck

1-074-087/005..... Clamp, Cable ....................................41 1099187/018 ...... Battery Cable, 14 in. ..........................41 1099187/019 ...... Battery Cable, 20.5 in. .......................41 1125955/__ ......... Leg Assembly, 48 in., Right .................25 1125956/__ ......... Leg Assembly, 48 in., Left ....................25 1130181/001 ...... 27 in. Plate, Thrust - Electric Model.......29 1130181/002 ...... 20.5 in. Plate, Thrust - Electric Model....29 1130732 .............. Connector/Harness, Remote ................41 1130733 .............. Harness (Main) ..................................41 1134731 .............. Charger, Battery ................................41 1143999 .............. Suction Line .......................................37 1144002/001 ...... Fitting, Elbow.....................................38 1160927/001 ...... Power Pack, Hydraulic ........................41 11813-04 ............. Grommet...........................................38 11813-23 ............. Grommet...........................................41 15677-11 ............. Clamp, Cable ....................................41 167609 ................ Roller, Poly, Complete .........................25 22226-02 ............. Solenoid ...........................................41 301253-000 ......... Cover, Terminal ..................................41 307371-000 ......... Standoff ............................................41 42631 .................. Clip, Lever.........................................33 42631 .................. Clip, Lever.........................................37 49852-08 ............. Lug Set, Battery Connector....................... ............................ (Not Shown) ......................................41 49854-09 ............. Battery Connector ..............................41

Part No.

APPENDIX B: Numerical Parts Listing Description

Page

47

590-587/105 ....... Fuse ................................................. 41 AR-8030 ............... Collar, Pump...................................... 29 PC-3017 ............... Button, Lift ......................................... 41 PL-10203 .............. Bushing............................................. 29 PL-10203A ............ Bushing............................................. 25 PL-10236BS-BRG.... Wheel, Steer, Steel............................. 29 PL-10236C ............ Cap, Hub.......................................... 29 PL-10238D ............ Bearing............................................. 29 PL-10242 .............. Pin, Split ........................................... 25 PL-10244 .............. Ball .................................................. 31 PL-10244 .............. Ball .................................................. 35 PL-10254 .............. Ball .................................................. 33 PL-10269 .............. Pin, Split ........................................... 25 PL-10269 .............. Pin, Split ........................................... 33 PL-20210BN-B ....... Roller, Nylon, Complete ...................... 25 PL-20210S-BRG...... Roller, Steel, Complete........................ 25 PL-20214 .............. Bearing............................................. 25 PL-20215-l ............. Axle Assembly ................................... 25 PL-20236B-B .......... Wheel, Steer, Poly.............................. 29 PL-20236BN-B ....... Wheel, Steer, Nylon........................... 29 PL-20274BD .......... Lever, Control .................................... 33 PL-20274BD .......... Lever, Control .................................... 37 PL-20274C ............ Spring .............................................. 33 PL-20274E............. Cap.................................................. 33 PL-20274E............. Cap.................................................. 37

Part No.

APPENDIX B: Numerical Parts Listing

APPENDIX B: Numerical Parts Listing

Description

Page

48

PL-20274S .............Pin, Split ........................................... 31 PL-20274S .............Pin, Split ........................................... 35 PL-20275 ...............Pin ................................................... 33 PL-20275 ...............Pin ................................................... 37 PL-20306 ...............Bushing ............................................ 33 PL-20306 ...............Bushing ............................................ 37 PL-90569E .............Pin, Split ........................................... 37 PR-20274ACM .......Rod, Control, Complete ...................... 33 PR-20274ACM .......Rod, Control, Complete ...................... 37 PR-20275 ..............Button Housing .................................. 38 PR-20276TDE .........Complete Handle............................... 37 PR-20276TDM........Handle, Complete.............................. 33 PR-8007 ................Fork Roller with Bushing...................... 25 PR-8007A ..............Bushing ............................................ 25 PR-8010 ................Stabilizer Assembly ........................... 26 PR-8012/8013.......Pin, Clevis, Inner Leg .......................... 25 PR-8012/8013.......Pin, Clevis, Outer Leg ......................... 25 PR-8021A48 ..........Chassis, 27 x 48 ............................... 25 PR-8021B48...........Chassis, 20.5 x 48 ............................ 25 PR-8024A ..............27 in. Plate, Thrust - Manual Model ..... 29 PR-8024B...............20.5 in. Plate, Thrust - Manual Model .. 29 PR-8031A ..............Wheel Mount .................................... 29 PR-8048 ................Return Line ........................................ 38 PR-8512 ................Bearing, Thrust Plate........................... 29 PR-8516 ................Bushing ............................................ 26 PR-8527 ................Screw, Filler ...................................... 31 PR-8527 ................Screw, Filler ...................................... 35 PR-8528 ................Sealon.............................................. 31 PR-8528 ................Sealon.............................................. 35

Part No.

Description

Page

1180454B

PR-8529 ................ Nut, Top, Complete............................ 31 PR-8529 ................ Top Nut Complete.............................. 35 PR-8529A .............. Seal, Wiper ...................................... 31 PR-8529A .............. Seal, Wiper ...................................... 35 PR-8529B .............. O-Ring ............................................. 31 PR-8529B .............. O-Ring ............................................. 35 PR-8529C .............. O-Ring ............................................. 31 PR-8529C .............. O-Ring ............................................. 35 PR-8530A .............. Piston ............................................... 31 PR-8530A .............. Piston ............................................... 35 PR-8533 ................ Spring .............................................. 32 PR-8533 ................ Spring .............................................. 36 PR-8534 ................ Piston, Quick Lift, Complete ................ 32 PR-8534 ................ Piston, Quick Lift, Complete ................ 36 PR-8534A .............. Ring ................................................. 32 PR-8534A .............. Ring ................................................. 36 PR-8534B .............. U-Cup .............................................. 32 PR-8534B .............. U-Cup .............................................. 36 PR-8535 ................ Nut, Union, Complete ........................ 36 PR-8535 ................ Union Nut, Complete ......................... 32 PR-8535A .............. Union Nut Seal.................................. 33 PR-8535A .............. Union Nut Seal.................................. 37 PR-8535B .............. Union Nut O-Ring .............................. 33 PR-8535B .............. Union Nut O-Ring .............................. 37 PR-8535C .............. Union Nut O-Ring (Thread) ................. 33 PR-8535C .............. Union Nut O-Ring (Thread) ................. 37 PR-8536 ................ Cylinder, Pump.................................. 32 PR-8536 ................ Cylinder, Pump.................................. 36 PR-8538 ................ Bushing ............................................ 31

Part No.

Description

Page

Model RG30 - Hand Pallet Truck

PR-8538 ................ Bushing.............................................35 PR-8539 ................ Seal..................................................31 PR-8539 ................ Seal..................................................35 PR-8540 ................ Ring..................................................31 PR-8540 ................ Ring..................................................35 PR-8544 ................ Spring...............................................31 PR-8544 ................ Spring...............................................35 PR-8545 ................ Ball, 8 mm.........................................32 PR-8545 ................ Ball, 8 mm.........................................36 PR-8546 ................ Ball, 9 mm.........................................32 PR-8546 ................ Ball, 9 mm.........................................36 PR-8548 ................ Valve, Neutral....................................32 PR-8548 ................ Valve, Neutral....................................36 PR-8548A.............. O-Ring ..............................................32 PR-8548A.............. O-Ring ..............................................36 PR-8548B .............. O-Ring ..............................................32 PR-8548B .............. O-Ring ..............................................36 PR-8549 ................ Seat, Valve ........................................32 PR-8549 ................ Seat, Valve ........................................36 PR-8551 ................ O-Ring ..............................................32 PR-8551 ................ O-Ring ..............................................36 PR-8552 ................ U-Ring...............................................32 PR-8552 ................ U-Ring...............................................36 PR-8553 ................ Screw, Valve......................................32 PR-8553 ................ Screw, Valve......................................36 PR-8554 ................ Pin....................................................32 PR-8554 ................ Pin....................................................36 PR-8556 ................ Bushing.............................................32 PR-8556 ................ Bushing.............................................36

Part No.

Description

Page

49

PR-8557................ Valve, Relief ...................................... 37 PR-8557A.............. O-Ring .............................................. 37 PR-8557B .............. O-Ring .............................................. 37 PR-8558................ Arm, Lowering ................................... 33 PR-8558................ Arm, Lowering ................................... 37 PR-8559................ Pin, Split ........................................... 33 PR-8559................ Pin, Split ........................................... 37 PR-8563................ Fitting ............................................... 38 PR-8574................ Valve, Descent (Not Shown) ................ 41 PR-8575................ Ergo-Pump Valve Kit (Not Shown) ......... 38 PR-8575................ Ergo-Pump Valve Kit............................ 33 PR-8577................ Ergo-Pump Seal Kit (Not Shown) .......... 38 PR-8577................ Ergo-Pump Seal Kit ............................. 33 PR-8582................ Breather............................................ 31 PR-8582................ Breather............................................ 35 PR-8582A.............. Sealon .............................................. 31 PR-8582A.............. Sealon .............................................. 35

Part No.

APPENDIX B: Numerical Parts Listing

APPENDIX B: Numerical Parts Listing 50 1180454B

Model RG30 - Hand Pallet Truck

Maintenance 12 Hydraulic System 12 Lubrication 12 Maintenance-Free Batteries 12 Model Covered 1 Modifications and Additions 17

M

Load Placement 9

L

Hand Pallet Lift Truck Lifting 5 Parking 8 Rating 6 Handling The Load 6

H

Electric Model RG30 5 Electric RG30 with Remote Control 5

Safety Checks 16 Safety Equipment 2 Safety Regulations for Maintenance Work 13 Safety Responsibility 2 Safety Rules 2, 2–5 Safety Signs 1 Safety Statements 1 Specification Plate 6

S

Operation 9 Charging the 12 Volt Battery 11 Electric Lifting 10 Load Center 9 Lowering 10 Manual Lifting 10 Neutral Position 10 Remote Control 10 OSHA Regulations 19

Daily Service 16 Delivery Inspection 1

E

O

D

Alphabetical Index

51

Alphabetical Index

Alphabetical Index

52

Warranty 18 Warranty Claim Procedure 17

W

The Hand Pallet Lift Truck Specification Plate 6 Troubleshooting 14 Electric RG30 Does Not Respond to Raise Button 14 Forks Fail to Raise Completely 14 Manual Pump Fails to Raise Forks 14 Neutral Position 15 Optional Remote Control Will Not Lower 14

T

1180454B

Printed by the Digital Print Center , The Raymond Corporation, Greene, NY

Installed by (Technician’s Name):

Lift Truck Serial Number:

Telephone Number:

1180454B

1180454B

Your Local Authorized Raymond Sales and Service Center is:

08 Aug 2014